Raymond Forklift 8900 Schematics Manual SN 01003 and up - PDF DOWNLOAD

01003 and Up

Issued: 27 Feb 2015

Publication: 1123039B

©2015 The Raymond Corporation.

Serial Numbers

Model

8900

If you need assistance with your lift truck, or to order additional copies of this document, contact your local authorized Raymond Sales and Service Center. To locate your local authorized Raymond Sales and Service Center, go to www.raymondcorp.com.

This publication applies to the all subsequent releases of this product until otherwise indicated in new editions or bulletins. Changes occur periodically to the information in this publication.

Use with Maintenance Manual 1087856D

Schematics

JP4-3

JP4-1

DISPLAY (ENGAGE III)

HTR1 NEG

JP6-8

MX

AUX MOTOR FIELD

AUX MOTOR ARM

3

6

M4

JP5-1

JP5-2

1

DA2

-Y

-X

4

SW1 KEY

Publication: 1123039B, Issued: 27 Feb 2015

J6-7

SW11 LOWER

JPC13-3

SPL4-1

N01 N02

SW10 LIFT LIMIT J14-3

J14-1 J14-2

HANDLE ASSEMBLY

SW9 HORN

JPC 13-4

COM SW2 BRAKE

JPC13-5

IGN2 IGN1

CAN SERVICE PORT

HTR1 POS

SCHEMATIC SHOWN WITH KEY OFF, BRAKE APPLIED, THROTTLE IN NEUTRAL

B-

B+

MP

LIFT MOTOR FIELD

LIFT MOTOR ARM

M4

M3

2 BAT

J11-1

2

J11-2

FU3 15A

J11-4

2

FU4 80A

J11-3

FU1 150A

-1

BLUE

RED

WHITE

NO

JP1-10

JPC13-9

JP1-35

JP1-23

JP1-17

JP1-25

JP1-11 JP1-12

JP1-18

J6-5

JPC13-7

JP1-16

JP1-22

J6-4

JP1-33

J6-2

B-

TS1-

5 4 3 2

CAN LOW

CAN HIGH

1

LIFT LIMIT (POT 2 WIPER)

+12V

HORN (INPUT4)

LOWER (INPUT 6)

LIFT (INPUT 5)

POT LOW

THROTTLE (POT 1 WIPER)

FORWARD (INPUT 7)

REVERSE (INPUT 8)

BRAKE SWITCH (INPUT 3)

JP1-9

J6-3

B+ KEY (KSI)

B+ SUPPLY (COIL RETURN)

MOTOR TEMP (ANALOG 2)

PHASE B

PHASE A

+5V

TX

RX

ALARM OUT

BATTERY GATE INTERLOCK

HORN (DRIVER 2)

LIFT (DRIVER 3)

LOWER (PV DRIVER)

MAIN CONTACTOR (DRIVER 1)

1236 TRACTION AMP (TA)

JP1-1

B+

JPC13-6

VR-2

FORKS FIRST

SW4 C

J6-1

OCSS MODULE

SW12 LIFT

VR-4

NO

SW3 C

-2

TRACTOR FIRST

M1

J7-1

1

J7-2

1

J7-3

1

J7-4

2

J7-6

FU2 250A

U

W

V

JP1-8

MODEL 8900

JP8-1

JP8-2

JP12-4

JP12-2

JP12-3

M3

JP12-1

JP1-32

M1 SOL1

JP1-31

TM

SERIAL PORT

SPL7-1

HRN-NEG

HRN-IN

-Y

-Y

-Y

JP1-26

JP1-28

JP1-29

JP1-19

JP1-24

JP1-4

JP1-5

JP1-2

JP1-6

JP1-13

P10-1

1

P10-3

Section A. Appendix

P10-2

Raymond ® Model 8900 Pallet Truck Schematics

J7-5

P10-4

SPL6-1

TRACTION MOTOR TEMP SENSOR

TRACTION MOTOR ENCODER

HRN-POS

-X

-X

-X

Figure 1. Electrical Schematic

2

HORN SWITCH

LIFT LIMIT SWITCH

LOWER SWITCH

SW9

SW10

SW11

B- TERMINAL STRIP

AUX POWER HOOKUP TERMINAL STRIP (OPT.) AUX TIME DELAY DIODE MODULE

TS2 DA2

Publication: 1123039B, Issued: 27 Feb 2015

AUXILIARY PUMP MOTOR

MX

LIFT PUMP MOTOR

TS1-

TRACTION MOTOR

TM

TRACTION POWER AMPLIFIER

MP

THROTTLE POTENTIOMETER

VR

TA

BATTERY GATE INTERLOCK SWITCH (OPT.)

FORKS FIRST SWITCH

SW22

TRACTOR FIRST SWITCH

SW3

SW4

LIFT SWITCH

BRAKE SWITCH

BATTERY GATE INTERLOCK SWITCH (OPT.)

KEYSWITCH

SW1

SW2

SW21

BATTERY GATE INTERLOCK SPLICE

SPL7

SW12

CAN L SPLICE

CAN H SPLICE

SPL1

+12V SPLICE BATTERY GATE INTERLOCK SPLICE

LOWER SOLENOID

SOL1

SPL3 SPL6

AUXILIARY MOTOR CONTACTOR

SPL2

LIFT MOTOR CONTACTOR

M4

OCSS RECEIVER 2 CONNECTOR (OPT.)

JPCS6

MAIN CONTACTOR

OCSS RECEIVER 1 CONNECTOR (OPT.)

JPCS2

M1

OCSS EMITTER 2 CONNECTOR (OPT.)

JPCS3

M3

OCSS EMITTER 1 CONNECTOR (OPT.)

JPCS5

OCSS HARNESS CONNECTOR

CAN SERVICE PORT CONNECTOR

J11

JX2

SERIAL PORT CONNECTOR

P10

LIFT LIMIT SENSOR CONNECTOR

TRACTION MOTOR TEMP SENSOR CONNECTOR

JP8

JP14

OCSS CAN MODULE CONNECTOR

JP7

HANDLE FUNCTION CONNECTOR

TRAVEL HARNESS CONNECTOR

JP6

TRACTION MOTOR ENCODER CONNECTOR

DISPLAY CAN CONNECTOR

J5

JP12

DISPLAY POWER CONNECTOR

J4

JPC13

EXT. FUNCTION HARNESS CONNECTOR

AUXILIARY PUMP FUSE ANL-80 80VDC (MAX) HANDLE HEATER - RESISTOR, 30 WATT 25 OHM

MOTOR CONTROLLER CONNECTOR

LOGIC CONTROL FUSE AGC-15 32VDC (MAX)

FU4 HTR1

J1

TRACTION POWER ANL-250 80VDC (MAX)

FU3

JP2

LIFT POWER FUSE ANL-150 80VDC (MAX)

FU1

FU2

Raymond ® Model 8900 Pallet Truck Schematics

JP1-19

ALL/REV

HTR1 NEG

HTR1

HTR1 POS

COLD STORAGE HANDLE HEATER (OPTION)

W

R2 390

ALM B+

JP1-13

-

+

B-NEG

TRAVEL ALARM (OPTION)

B2

TS2

1

B+

AUX POWER (OPTION)

ALARM

FU1-1

FU5-1

FU5-2 FU5 10A/ 15A

RCVR-2 BLU BRN BLK

BLU BRN BLK

RCVR-1

JX2-3

DGND

JX2-1 JX2-6

JPCS6-1 JPCS6-4

SW22

BRN (B+)

BRN (B+)

BLU (GND)

BLK (OUT)

BLU (GND)

BLK (OUT)

BATTERY GATE INTERLOCK (OPT.)

DIN 0 +12VP

JX2-2

DGND

+12VP

DIN 1

+12VP DOUT 1

+12VP DOUT 0

DGND CAN L

+12V CAN H

CAN I/O EXPANDER MODULE

JPCS6-3

JX2-8

JX2-7

JPCS2-4

JPCS2-2

JX2-10

JPCS3-2

JPCS2-1

JX2-5

JPCS3-1

SW21

SPL7-2

SPL6-2

BLU

BRN

JX2-9

JPCS5-2

BLU

EMTR-2

JX2-4

JPCS5-1

EMTR-1 BRN

OPERATOR COMPARTMENT SENSING SYSTEM (OPT.)

TS1-5

P7-6

P7-5

P7-4

P7-3

P7-2

P7-1

Figure 2. Component Legend and Optional Equipment

3

CANL

GND

CANH

Publication: 1123039B, Issued: 27 Feb 2015

P7-6

P7-5

P7-4

P7-3

P7-2

P7-1

TRUCK HARNESS

JRDP1-5

JRDP1-3

JRDP1-2

JRDP1-1

JRDP1-6

SW1-BAT

2

1

GND

SHLD

2

1 SPL1

GND

CANL

CANH

iPORT OPTION

1 SPL3

1 SPL2

1

2 SPL4

RXD

2

2 SPL5

TXD

2

TXD

FU36 2 AMP 125VDC

1

RXD

BATT+

Raymond ® Model 8900 Pallet Truck Schematics

P55-2

P55-7

P55-5

PC9-7

PC9-8

P55-3

P55-9

J7-6

J7-5

J7-4

J7-3

J7-2

J7-1

OCSS MODULE

J55-2

J55-7

J55-5

J9-7

J9-8

J55-3

J55-9

APMOO

Figure 3. iPORT Option

4

Publication: 1123039B, Issued: 27 Feb 2015

Raymond ® Model 8900 Pallet Truck Schematics

Motor

Orbitrol Steering Valve

Steering Motor

Pressure Relief Valve

Figure 4. Hydraulic Schematic - Auxiliary (Steering) System

5

Publication: 1123039B, Issued: 27 Feb 2015

Raymond ® Model 8900 Pallet Truck Schematics

Motor

Filter

Pump

Check Valve

Pressure Relief Valve

Solenoid Valve

Flow Control

Lift Cylinder

Figure 5. Hydraulic Schematic - Lift System

6