Raymond Forklift 8300 8400 & 8500 Pallet Trucks & 8600 Tow Tractor Parts Manual - PDF DOWNLOAD

Parts Catalog Models 8300, 8400, and 8500 Pallet Trucks and Model 8600 Tow Tractor

Models: 8300, 8400, 8500, and 8600

Publication: 1079639C Replaces Publication: 1079639B

Serial Numbers: All

Revised: 8/12/2008 Revised: 6/20/2008

© 2008 The Raymond Corporation

Pallet Truck/Tow Tractor Models 8300, 8400, 8500 and 8600, Table of Contents

Table of Contents SECTION 1 General Information To Our Customers............................................................................................................................... 1-2 How To Use Catalog If Part Number Is Not Known ................................................................................. 1-3 How To Use Catalog If Part Number Is Known ....................................................................................... 1-4 Major Sections ................................................................................................................................... 1-5 Recommended Spare Parts List ............................................................................................................. 1-6 Hardware Parts List ............................................................................................................................. 1-7

SECTION 2 Finish and Accessories Major Assemblies ............................................................................................................................... 2-2 Suspension Assembly - Model 8600 ..................................................................................................... 2-4 Caster Installation ............................................................................................................................... 2-6 Caster Assembly, Without Springs (Standard) ........................................................................................ 2-8 Caster Assembly, With Springs (Heavy Duty) ....................................................................................... 2-10 Caster Assembly, Without Springs (Superior) ....................................................................................... 2-13 Finish Instructions - All Models ............................................................................................................ 2-14 Battery Roller and Gate Installation ..................................................................................................... 2-32 Battery Roller Assembly ..................................................................................................................... 2-34 Model 8500 Platform Installation ........................................................................................................ 2-35

SECTION 3 Steering and Controls Handle and Mounting, Models 8300 and 8400 .................................................................................... 3-2 Handle Mounting, Models 8500 and 8600 With Pull Lever Brake Handle................................................. 3-4 Handle Mounting, Models 8500 and 8600 With Deadman Handle ........................................................ 3-6 Handle and Control Head Assembly ..................................................................................................... 3-9 Control Head Assembly ..................................................................................................................... 3-14 Handle Arm Assembly ....................................................................................................................... 3-17 Throttle Assembly.............................................................................................................................. 3-20 ...................................................................................................................................................... 3-22

SECTION 4 Drive and Brake Drive Unit and Brake Assembly, Models 8300 and 8400........................................................................ 4-2 Drive Unit and Brake Assembly, Models 8500 and 8600........................................................................ 4-5 Drive Unit and Motor Assembly ............................................................................................................ 4-8 Drive Unit, Models 8300 and 8400, Above Serial Number 840-06-66209 ............................................ 4-10 Drive Unit, Models 8500 and 8600 ................................................................................................... 4-12 Brake Handle Assembly, Models 8500 and 8600 ................................................................................ 4-14 Brake Assembly, Models 8300, 8400, 8500 and 8600, With Deadman Handle .................................... 4-16 Brake Assembly, Models 8500 and 8600, With Pull Lever .................................................................... 4-17 Drive Wheel Assembly ...................................................................................................................... 4-18

SECTION 5 Electrical Components and Systems Electrical System................................................................................................................................. 5-3 Grab Rail Assembly, Model 8400 ........................................................................................................ 5-9 Contactor Assembly, Standard ........................................................................................................... 5-12 Contactor Assembly, Main (EE) .......................................................................................................... 5-14

1079636, Revised: 8/12/2008

i

Pallet Truck/Tow Tractor Models 8300, 8400, 8500 and 8600, Table of Contents

Horn Installation ............................................................................................................................... 5-17 Ignition Switch Installation ................................................................................................................. 5-18 Battery Connector Assembly............................................................................................................... 5-20 Power Amplifier Assembly ................................................................................................................. 5-22 Fuse Enclosure Assembly, EE.............................................................................................................. 5-24 Programming Key ............................................................................................................................. 5-27 Drive Motor ..................................................................................................................................... 5-28

SECTION 6 Hydraulic Components Hydraulic System................................................................................................................................ 6-2 Lift Pump and Motor Assembly ............................................................................................................. 6-5 Lift Cylinder Assembly ......................................................................................................................... 6-7 Lift Cylinder Assembly, 6K ................................................................................................................. 6-12

SECTION 7 Mast Fork Attachment Assembly, Models 8300, 8400 and 8500 .................................................................... 7-2 Fork Linkage, Models 8300, 8400 and 8500 ....................................................................................... 7-8 Pull Rod, Models 8300, 8400 and 8500, Up to 60 in.......................................................................... 7-10 Pull Rod, 6K, 84 in. and Up............................................................................................................... 7-13 Pull Rod, 8K, 84 in. and Up............................................................................................................... 7-14 Load Wheel Assembly, 6K................................................................................................................. 7-16 Load Wheel Assembly, 8K, Split Wheel, Tandem ................................................................................. 7-17 Load Wheel Assembly, 8K, Single Wheel, Tandem .............................................................................. 7-18 Entry Roller Installation ...................................................................................................................... 7-19 Entry Slider Installation ...................................................................................................................... 7-20

SECTION 8 Options\Kits Battery Gate Interlock.......................................................................................................................... 8-2 Tow Coupler Installation ...................................................................................................................... 8-3 Storage Tote ...................................................................................................................................... 8-6 Load Backrest Installation..................................................................................................................... 8-8 Travel Alarm Installation ...................................................................................................................... 8-9 Auxiliary Power Hookup.................................................................................................................... 8-10 Tractor Skirt Installation ..................................................................................................................... 8-11 Controller Splash Guard.................................................................................................................... 8-13 CoastPRO™ Installation..................................................................................................................... 8-14 CoastPro Actuator Assembly .............................................................................................................. 8-16 Spring Assembly, CoastPRO .............................................................................................................. 8-17 Load Backrest, Control Installation, Model 8500 Only .......................................................................... 8-19

Alphabetical Parts Index Numerical Parts Index

ii

1079636, Revised: 8/12/2008

Pallet Truck/Tow Tractor Models 8300, 8400, 8500 and 8600 - Page Revision Record

Page Revision Record This section is a record of all revised pages in this manual. Whenever a page is revised, this section is updated and included in the revision package.

List of Revised Pages Front Cover

Revised: 8/12/2008

Pages are revised due to technical and non-technical changes described as follows:

ii

Revised: 8/12/2008

iii

Revised: 8/12/2008

iv

Revised: 8/12/2008

1-1 Through 1-8

Revised: 8/12/2008

2-1 Through 2-36

Revised: 8/12/2008

3-1 Through 3-22

Revised: 8/12/2008

4-1 Through 4-18

Revised: 8/12/2008

5-1 Through 5-30

Revised: 8/12/2008

6-1 Through 6-12

Revised: 8/12/2008

7-1 Through 7-20

Revised: 8/12/2008

8-1 Through 8-22

Revised: 8/12/2008

A-1 Through A-10

Revised: 8/12/2008

B-1 Through B-8

Revised: 8/12/2008

Back Cover

Revised: 8/12/2008

• Technical changes – These changes are identified by a vertical line (change bar) in the left margin next to the change. Pages affected by technical changes are identified with “Page Revised: Mo/Day/Yr” in the footer. These pages are also available on the Raymond iNet. • Non-technical changes – These changes consist of typographical and grammatical corrections, paragraph renumbering, repagination, standard text updates, and so on. Non-technical changes are not identified with a change bar, however, affected pages are identified with “Page Revised: Mo/Day/Year” in the footer.

Document Revision History 1079639A

Issued: 8/21/2007

1079639B

Revised: 6/20/2008

1079639C

Revised: 8/12/2008

1079639, Revised: 8/12/2008

iii

Pallet Truck/Tow Tractor Models 8300, 8400, 8500 and 8600 - Page Revision Record

iv

1079639, Revised: 8/12/2008

SECTION 1 General Information To Our Customers ................................................................................................................................................ 1-2 How To Use Catalog If Part Number Is Not Known .................................................................................................. 1-3 How To Use Catalog If Part Number Is Known......................................................................................................... 1-4 Major Sections .................................................................................................................................................... 1-5 Recommended Spare Parts List............................................................................................................................... 1-6 Hardware Parts List .............................................................................................................................................. 1-7

1079639, Revised: 8/12/2008

1-1

Pallet Truck/Tow Tractor Models 8300, 8400, 8500 and 8600, General Information To Our Customers

To Our Customers

1

The Part Numbers in this Parts Catalog were correct at the time your truck was manufactured. It is our policy to constantly improve our products, therefore, part numbers may continue to change. When ordering parts, verify part numbers through your Dealer’s Parts Catalog, which is kept up to date. Also note that Illustrations of assemblies and components may not necessarily conform to the exact installation as they appear on your truck.

Tips for Ordering Parts In addition to Part Number and Description, have available: • The model number and serial number of the truck • Pertinent specifications such as mast height, battery voltage, drive motor type, etc.

• Pertinent name plate data • Applicable installation or assembly numbers • Accurate Part Number

Using This Catalog This Catalog contains navigational aids to help you locate specific parts information.

• Use Section 1 to decide where to start your search for information. The overall locator views define the technical configuration of the Catalog and tie the figures in the Catalog to the engineering database.

• Use the Table of Contents to locate assemblies and subassemblies by name.

• Use the Alphabetical Index (by Part Name) and the Numerical Index (by Part Number) to locate individual parts.

• Determine configuration differences with the “Used On” codes contained within the Parts List. The “Used On” code attaches a part number to a wide range of design variables such as operating voltage, battery size, steering type, mast height and extension speed, fork carriages, color and size of tires, guide wheel specs, etc.

Technical Assistance For Authorized Raymond Dealers Only Authorized Raymond Dealers ONLY, please fax your Technical Inquiry to (315) 463-9145.

For further assistance after faxing your Technical Inquiry, please call (315) 463-5000.

1-2

Top of Section

1079639, Revised: 8/12/2008

Pallet Truck/Tow Tractor Models 8300, 8400, 8500 and 8600, General Information How To Use Catalog If Part Number Is Not Known

How To Use Catalog If Part Number Is Not Known

1

IF THE PART NUMBER IS NOT KNOWN

Major Assemblies

SECTION 7 MAST SECTION 6 HYDRAULIC COMPONENTS

DO THIS

SECTION 3 STEERING AND CONTROLS

1.

SECTION 5 SECTION 4 ELECTRICAL COMPONENTS AND

SECTION 2 FINISH AND ACCESSORIES

Determine in which Section the part is located using the illustration.

Drive and Brake

Drive Unit Assembly SYSTEMS - 271" and Above Elevated Height ..............................................................................4-2 Drive Unit Assembly - 270" and Below Elevated Height...............................................................................4-4 Deadman Brake Assembly ........................................................................................................................4-6 SECTION(used 4 with motor 570-262/500 only) ...............................................................4-8 Brake Assembly/Installation DRIVE AND Drive Unit Brake Assembly ......................................................................................................................4-12 BRAKE .....................................................................................................................4-14 Brake Assembly Installation Inertial Dampener ..................................................................................................................................4-16

2.

Turn to the TABLE OF CONTENTS in the applicable Section.

Figure 1-1: Major Assemblies

1-3

Frame Assembly - DS/DT

7 29

5

28

30

23

12

26 25 24

20

11

22

4

6 10

19

21

17

18

16 15

14

13 31 2

9 8

40

3.

Refer to the PAGE NUMBER selected from the TABLE OF CONTENTS. Locate the desired part and note the ITEM NO.

37

36

39

3

38 1

FIGURE 2-2 ITEM NO. 1

Figure 2-2: Frame Assembly - DS/DT

2-1

QTY

PART NUMBER

5

828-005-691/003

5

828-005-691/001

5

828-005-691/002

2 3 4 5

REF 1 1 1

828-006-283 714-206 828-004-421

Roller Assembly (consists of items 36 through 40) Roller Assembly (consists of items 36 through 40) Roller Assembly (consists of items 36 through 40) Frame Weldment Door Weldment Screw Bracket, Latch

6 7 8 9 10 11 12

2 2 1 1 1 1 2 2

861-026 462-032 710-264P 750-433 828-004-622 828-006-364 750-006 771-049

Pin, Clevis Bearing Screw Nut, Hex ODI Assembly ODI Assembly Nut, Hex Washer

13 14 15 16 17 18

1 1 1 2 2 1

760-130 810-733 828-004-651 710-067 771-019 114-008-306

Nut, Lock Pin, Roll Bracket, Key Screw Washer Switch Assembly, Key

1 1 1 1 1 1 1 1 2

114-009-695 1-150-057 1-150-001 7-590-006/001 114-008-718/005 5-015-003 5-015-004 828-004-672 828-004-671

Switch Assembly, Key Switch, Push Button Switch, Lock with Keys Switch, Push Button SMARTi Assembly Nut, Hex Nut, Hex Bracket Weldment Washer

28 29 30

2 1 1 1 1 1 1 1

710-069 411-938/001 411-938/003 411-938/002 411-938/004 828-004-674 828-004-683 828-004-682

31

1

19 20 21 22 23 24 25

4.

26 27

Refer to the corresponding PART LIST. Use the FIGURE & ITEM NO. to find the Part Number, Description, etc.

A= 14" Battery Compartment B= 16" Battery Compartment C= 21" Battery Compartment D= Without Rear Posts E= With Rear Posts

154-009-117/001 F= Standard G= Remote H= SMARTi K= Standard/Bypass L= SMARTi/Bypass

DESCRIPTION

Screw Decal, Keyswitch (Not Shown) Decal, Keyswitch (Not Shown) Decal, Keyswitch (Not Shown) Decal, Keyswitch (Not Shown) Cable Assembly, SC to SMARTi Bracket, SMARTi Clamp, ODI

USED ON A B C A, Q S

R

O T H, L, M , P

F, H, K, L, M, R F, H, K, L, M, P, R M, R, R G, M, N, P K, L, M, P, R H, L, N, P H, L, N, P H, L, N, P

F, H G K, L M, N, P H, L, N, P H, L, N, P F, G, K, M

Static Strap, Insulated M= Remote/Bypass N= Remote/SMARTi O= DT 001 to 3842/DS 001 to 3802 P= Remote/SMARTi/Bypass Q= DT 001 to 3566/DS 001 to 3640

S= DT 3567 and Up/DS 3641 and Up T= DT 3843 and Up/DS 3803 and Up R= Recommended Spare

List 2-2: Frame Assembly - DS/DT

2-7

1079639, Revised: 8/12/2008

Top of Section

1-3

Pallet Truck/Tow Tractor Models 8300, 8400, 8500 and 8600, General Information How To Use Catalog If Part Number Is Known

How To Use Catalog If Part Number Is Known IF THE PART NUMBER IS KNOWN

APPENDIX B

DO THIS

Part No.

Description

1

Numerical Parts List Page

Part No.

Description

Page

411-773 .................... Decal, No Riding, Bilingual .................. 2-7 411-789 .................... Decal, Warning .................................... 2-7 411-790 .................... Decal, Warning, Bilingual .................... 2-7 411-848 .................... Decal, 24 Volt Cable System .............. 5-11 411-849 .................... Decal, 24 Volt Cable System .............. 5-11 411-850 .................... Decal, Charging Warning ..................5-11 411-851 .................... Decal, Charging Warning ..................5-11 411-852 .................... Decal, Battery Swivel Warning ............ 5-11 411-853 .................... Decal, Battery Swivel Warning ............ 5-11 412-454 .................... Decal, ISO 9001.................................. 2-7 412-586 .................... Plate, Lowlift Specification (U.S.) ........... 2-7 412-588 .................... Plate, Lowlift Specification (Canadian) .. 2-7 441-013 .................... Bearing, Sealed.................................... 4-9 441-127 .................... Bearing, Shield ................................... 7-5 447-098 .................... Bearing, Cone .................................... 4-3 447-108 .................... Bearing, Cone .................................... 4-3 447-562 .................... Bearing, Cup ...................................... 4-3 447-579 .................... Bearing, Cup ...................................... 4-3 462-029 .................... Bushing, Flanged ................................ 4-5 464-034 .................... Bushing .............................................. 2-3 464-035 .................... Bushing .............................................. 2-3 464-035 .................... Bushing .............................................. 7-3 464-036 .................... Bearing, Oilite Super ........................... 7-5 520-078/03 .............. Plug, Shipping ..................................... 6-9 530-449 .................... O-Ring ............................................... 4-5 530-490/038 ............ O-Ring, Motor .................................... 4-9 540-062 /100 ........... Cylinder, Hydraulic (Eaton) ................... 6-9 540-062/01 .............. Rod, Piston ......................................... 6-9 540-062/02 .............. Barrel Assembly .................................. 6-9 540-062/03 .............. Seal Kit ............................................... 6-9 540-062/200 ............ Cylinder, Hydraulic (Ultra)..................... 6-9 540-062 .................... Cylinder, Hydraulic ............................... 6-5 560-206/123 ............ Valve, Flow Control (2 GPM) ................ 6-7 560-206/130 ............ Reservoir Kit (With Tubes) ..................... 6-7 560-206/132 ............ Adapter Block (With Check Valve) ......... 6-7 560-206/135 ............ Plug, Vent (With 40 Micron Filter) ......... 6-7 560-209/04 .............. Valve/Coil, Solenoid Release................. 6-7 560-209/06 .............. Valve, Adjustable Relief ........................ 6-7 560-209/07 .............. Pump (With Coupling, Bolts & Gasket) .. 6-7 560-209/08 .............. Elbow, 90 Degree ............................... 6-7 560-209/09 .............. Switch, Solenoid Start ........................... 6-7 560-213/01 .............. Motor, 24 Volt DC 2 Terminal ............... 6-7 560-213/01 .............. Pump Motor....................................... 5-23 560-213/02 .............. Brush Set ........................................... 5-23 560-213 .................... Pump and Motor Assembly ................... 6-5 560-213 .................... Pump/Motor Assembly ........................ 6-7 570-271/515 ............ Brush Lead Assembly Kit .................... 5-23 570-271/516 ............ Commutator End Bearing .................. 5-23 570-271/516 ............ Drive End Bearing ............................. 5-23 570-271/517 ............ Washer ............................................. 5-23 570-316/511 ............ Seal .................................................. 5-23 570-316/513 ............ Retaining Ring ...................................5-23 570-360/511 ............ Brush Set ........................................... 5-23 570-360/512 ............ Brush Spring Set................................. 5-23 570-864 .................... Drive Motor - S/N 5478 & Up ............ 5-23 570-864 .................... Drive Motor, 24 Volt ........................... 4-11 590-514 .................... Fuse, 15 Amp ...................................... 5-3 590-638/001 ............ Horn Assembly..................................... 5-3 590-701 .................... Battery Connector ..............................5-15 590-701 .................... Battery Connector ..............................5-17 590-701 .................... Battery Connector ................................ 5-6 600-213 .................... Grommet .......................................... 5-15 610-307 .................... Shaft, Flexible ...................................... 3-7

024-296-290/260 ..... Cable Assembly ................................. 5-15 024-296-420/261 ..... Cable Assembly ................................. 5-15 024-297-280/000 ..... Cable Assembly ................................. 5-15 024-297-310/000 ..... Cable Assembly ................................. 5-15 024-297-430/000 ..... Cable Assembly ................................. 5-15 029-002-380/001 ..... Cable Assembly (MDE2 to S1) .............. 5-3 029-002-380/002 ..... Cable Assembly (MDE2 to S2) .............. 5-3 030-504-008/003 ..... Hose Assembly .................................... 6-5 1-000-013 ................ Battery, 6 Volt .................................... 5-15 1-011-011 ................ Terminal Boot, Right Hand ................. 5-15 1-011-012 ................ Terminal Boot, Left Hand .................... 5-15 1-012-502/003 ......... Bushing, Reducer ................................. 5-6 1-074-104/001 ......... Standoff .............................................. 5-3 1-085-186 ................ Cover, Internal ..................................... 2-7 1-105-216/01 ........... Contact Tip Kit..................................... 5-5 1-105-216/04 ........... Switch/Actuator Assembly ..................... 5-5 1-105-216/05 ........... Cover, Top ........................................... 5-5 1-105-216/07 ........... Spring, Return...................................... 5-5 1-105-216/09 ........... Coil Assembly...................................... 5-5 1-105-225 ................ Contactor Assembly ............................. 5-5 1-105-225 ................ Contactor, Forward/Reverse.................. 5-3 1-110-920/092 ......... Heater................................................. 3-5 1-120-098 ................ Potentiometer, Gear ............................. 3-5 1-120-098 ................ Potentiometer, Gear ............................. 3-5 1-150-366 ................ Switch, Brake/Lift Cutout....................... 5-3 1-150-368 ................ Switch, Key .......................................... 5-3 1-150-378 ................ Switch, Key .......................................... 5-3 1-150-384 ................ Switch, Emergency, Reverse .................. 3-5 1-150-384 ................ Switch, Emergency, Reverse .................. 3-5 1-150-386 ................ Seal .................................................... 3-5 1-150-386 ................ Seal .................................................... 3-5 1-150-418 ................ Switch, Function ................................... 3-5 1-150-418 ................ Switch, Function ................................... 3-5 1-150-425 ................ Switch, Travel ....................................... 3-5 1-150-425 ................ Switch, Travel ....................................... 3-5 1-187-082 ................ Motor Controller .................................. 5-3 291-011.................... RingUSED ...................................................

4-3 DESCRIPTION ON 291-012.................... Ring ................................................... 4-3 360-049.................... Pad, Bumper Roller Assembly A ....................................... 3-3 360-062/003 ............ Guard, Cable .................................... 5-11 (consists of items 36 through 40) 360-065/001 ............ Cover, Front ........................................ 2-7 Roller Assembly B 360-068.................... Cover, Gearbox Motor ......................... 4-9 (consists of items 36 through 40) 370-637/005 ............ Tape, Double Sided.............................. 3-6 400-081/0 ................ Plate, Backing ................................... 4-15 Roller Assembly C 400-081/02 .............. Cam ................................................ 4-15 (consists of items 36 through 40) 400-081/03 .............. Lever, Brake ...................................... 4-15 Frame Weldment A, Q....................................... 4-15 400-081/04 .............. Ring, Safety 400-081/05 .............. Shoe Assembly .................................. 4-15 Door Weldment S 400-081/06 .............. Spring, Return.................................... 4-15 Screw 400-081.................... Brake Assembly ................................ 4-15 Bracket, Latch 400-081.................... Brake Assembly ................................. 4-11 400-160.................... Pinion, Drive ..................................... 4-11 Pin, Clevis 400-160.................... Pinion, Drive ........................................ 4-9 Bearing R 411-511/015 ............ Decal, Raymond .................................. 2-7 411-534.................... Decal, Emergency Disconnect ............... 2-7 Screw 411-552.................... Decal, Warning.................................... 2-7 Nut, Hex 411-582.................... Decal, Made In Canada ....................... 2-7 411-587/001 ............ Decal, No ODI Assembly ORiding, Black 9" ................... 2-7 411-633.................... Decal, Caution, Bilingual ..................... 2-7 ODI Assembly T 411-637/001 ............ Decal, Emergency Disconnect, Bilingual 2-7 Nut, Hex 411-639.................... Decal, Clear ........................................ 2-7 411-680.................... Decal, Washer H, Operating L, M, P ................................. 2-7 411-681.................... Decal, Replacement Instruction ............. 2-7

123-456-789.......................2-5

1.

Locate the Part Number in the NUMERICAL INDEX (APPENDIX B). Note the Section & page number(s) where the part is decribed.

FIGURE 2-2 ITEM NO. 1

2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27

Frame Assembly - DS/DT

7 29

5

28

30

23

12 11

22

4

6 10

21

28 29 30 31

26 25

QTY

PART NUMBER

5

828-005-691/003

5

828-005-691/001

5

828-005-691/002

REF 1 1 1 2 2 1 1 1 1 2 2 1 1 1 2 2 1 1 1 1 1 1 1 1 1 2 2 1 1 1 1 1 1 1 1

828-006-283 714-206 828-004-421 861-026 462-032 710-264P 750-433 828-004-622 828-006-364 750-006 771-049 760-130 810-733 828-004-651 710-067 771-019 114-008-306 114-009-695 1-150-057 1-150-001 7-590-006/001 114-008-718/005 5-015-003 5-015-004 828-004-672 828-004-671 710-069 411-938/001 411-938/003 411-938/002 411-938/004 828-004-674 828-004-683 828-004-682 154-009-117/001

24 Compartment A= 14" Battery 20 B= 16" Battery Compartment C= 21" Battery Compartment 19 D= Without Rear Posts E= With Rear Posts 18

F= Standard G= Remote H= SMARTi

17 K= Standard/Bypass L= SMARTi/Bypass

16

15 14

Nut, Lock Pin, Roll Bracket, Key Screw Washer Switch Assembly, Key Switch Assembly, Key Switch, Push Button Switch, Lock with Keys Switch, Push Button SMARTi Assembly Nut, Hex Nut, Hex Bracket Weldment Washer Screw Decal, Keyswitch (Not Shown) Decal, Keyswitch (Not Shown) Decal, Keyswitch (Not Shown) Decal, Keyswitch (Not Shown) Cable Assembly, SC to SMARTi Bracket, SMARTi Clamp, ODI Static Strap, Insulated

M= Remote/Bypass N= Remote/SMARTi O= DT 001 to 3842/DS 001 to 3802 P= Remote/SMARTi/Bypass Q= DT 001 to 3566/DS 001 to 3640

B-1 F, H, K, L, M, R F, H, K, L, M, P, R M, R, R G, M, N, P K, L, M, P, R H, L, N, P H, L, N, P H, L, N, P

F, H G K, L M, N, P H, L, N, P H, L, N, P F, G, K, M S= DT 3567 and Up/DS 3641 and Up T= DT 3843 and Up/DS 3803 and Up R= Recommended Spare

2.

Find the Section & page number in the PARTS LIST referenced by the Numerical Index. Locate the Part Number. Note the part's FIGURE & ITEM NO.

List 2-2: Frame Assembly - DS/DT

13

2-7 31 2

123-456-789 9 8

40

37

36

39

3.

Find the FIGURE & ITEM NO. on the associated illustration for a pictorial view of the part.

3

38 1

Figure 2-2: Frame Assembly - DS/DT

2-1

1-4

Top of Section

1079639, Revised: 8/12/2008

Pallet Truck/Tow Tractor Models 8300, 8400, 8500 and 8600, General Information Major Sections

Major Sections

1

Figure 1-1: Major Sections

(See Section 3 Steering and Controls.)

(See Section 6 Hydraulic Components.)

(See Section 7 Mast.)

MODEL 8300

MODEL 8400

(See Section 5 Electrical Components and Systems.)

(See Section 2 Finish and Accessories.)

MODEL 8500

MODEL 8600

(See Section 4 Drive and Brake.)

W_8400_201

1079639, Revised: 8/12/2008

Top of Section

1-5

Pallet Truck/Tow Tractor Models 8300, 8400, 8500 and 8600, General Information Recommended Spare Parts List

Recommended Spare Parts List Description

Part No.

Qty.

Page

Bearing Cup .................................671-041/13 ..........1 .......2-4 Bearing........................................441-127................4 .......7-8 Bearing........................................441-127................8 .......7-7 Bearing, Commutator End ..............442-205................1 .......6-2 Bearing, Drive End ........................442-210................1 .......6-2 Bearing, King Pin ..........................671-041/14 ..........1 .......2-4 Bearing, Non-Shielded ..................441-015................2 .......7-6 Bearing, Non-Shielded ..................441-015................4 .......7-8 Bearing, Shielded .........................441-127................2 .......7-6 Bearing, Shielded .........................441-127................2 .......2-5 Bearing, Thrust..............................671-041/11 ..........1 .......2-4 Bearing, Wheel ............................442-225................2 .......2-6 Bearing, Wheel ............................671-041/08..........2 .......2-4 Brush Set (Holder and Springs) .......560-213/07 ..........1 .......6-2 Bumper, Handle ............................413-069................1 .......3-1 Bushing........................................460-014................2 .......3-1 Bushing, Flanged ..........................1016124 ..............2 .......7-7 Bushing, Flanged ..........................1016124 ..............2 .......7-8 Cable Assembly (B+ to TP1) SB350 1027646/013.......1 .......5-7 Contact Assembly, Fixed ................1-105-224/01 .......2 .......5-3 Contact Assembly, Moving .............1-105-224/02 .......1 .......5-3 Foil, Heatsink................................1039888 ..............1 ....... 5-8 Fuse, 10 Amp...............................590-507................1 .......8-6 Fuse, 15 Amp (FU3) ......................590-514................1 .......5-1 Fuse, 15 Amp (FU3) ......................590-514................1 .......8-6 Fuse, 150 Amp (FU1) ....................590-587/109 ........1 .......5-1 Fuse, 250 Amp (FU2) ....................590-587/113 ........1 .......5-1

1-6

Description

1

Part No.

Qty.

Page

Fuse, 250 Amp (FU2).................... 590-587/113........ 1 ....... 5-9 Fuse, 250 Amp (FU2).................... 590-587/113........ 1 ....... 5-7 Fuse, 400 Amp ............................590-587/118........ 1 ....... 5-7 Guard, Spiral Wrap...................... 1012585/005 ...... 7 ....... 8-1 Horn (24 Volt) .............................. 590-643/104........ 1 ....... 5-5 Kit, Power Amplifier Assembly ........ 1042226/K01 ...... 1 ....... 5-8 Kit, Tip, Contactor......................... 1-105-224/07 ....... 1 ....... 5-3 Lever Return, Spring ...................... 830-044 ............... 1 ....... 4-2 Mount, Rubber ............................. 850-138-684......... 4 ....... 2-2 O-Ring......................................... 671-041/12.......... 1 ....... 2-4 Seal Kit .......................................1015666/421 ...... 1 ....... 6-3 Seal, Rod..................................... 49533-05 ............. 1 ....... 6-4 Shaft, Wheel, Stainless Steel ..........850-139-349......... 1 ....... 7-6 Shield, Bearing............................. 671-041/15.......... 1 ....... 2-4 Shoe Assembly ............................400-059/05.......... 2 ....... 4-7 Shoe Assembly ............................400-059/05.......... 2 ....... 4-8 Solenoid ...................................... 22226-05 ............. 1 ....... 6-2 Spring Return ............................... 400-059/06.......... 2 ....... 4-7 Spring, Compression..................... 830-424 ............... 1 ....... 4-1 Spring, Return .............................. 1-105-224/05 ....... 1 ....... 5-3 Spring, Return .............................. 1-105-224/05 ....... 1 ....... 5-4 Spring, Torsion ............................. 1050950 .............. 1 ....... 3-7 Spring, Torsion ............................. 830-349 ............... 1 ....... 4-6 Switch Assembly, Horn .................. 1036829 .............. 2 ....... 3-5 Wheel ......................................... 632-421/CR7 ....... 1 ....... 2-5 Wheel ......................................... 671-041/07.......... 1 ....... 2-4 Wheel, Without Bearings............... 1082408/06 ........ 1 ....... 2-6

Top of Section

1079639, Revised: 8/12/2008

Pallet Truck/Tow Tractor Models 8300, 8400, 8500 and 8600, General Information Hardware Parts List

Hardware Parts List Description

Part No.

Qty.

Bolt .................................................... 560-204/328 .............2 Bolt .................................................... 716-137 .....................3 Nut .................................................... 1034060/75 ..............6 Nut .................................................... 1036966/76 ..............3 Nut .................................................... 400-080/03 ...............1 Nut .................................................... 5-015-005 ..................4 Nut .................................................... 5-015-006 ..................1 Nut .................................................... 5-016-004 ..................6 Nut .................................................... 540-047/417 .............1 Nut .................................................... 671-015/06 ...............1 Nut .................................................... 750-006 .....................5 Nut .................................................... 750-013 .....................2 Nut .................................................... 750-020 .....................6 Nut .................................................... 750-049 .....................2 Nut .................................................... 750-054 .....................4 Nut .................................................... 750-234 .....................4 Nut .................................................... 750-412 .....................6 Nut .................................................... 750-419 .....................4 Nut .................................................... 750-420 .....................1 Nut .................................................... 760-006 .....................8 Nut .................................................... 760-013 .....................7 Nut .................................................... 760-019 .....................1 Nut .................................................... 760-148 .....................2 Nut .................................................... 760-920 .....................4 Nut .................................................... 761-944 .....................6 Nut, Brass........................................... 5-001-057 .................. 5 Nut, Hex, Slotted ................................. 761-856 .....................2 Nut, Jam............................................. 7-750-920 ..................2 Nut, Lock ............................................ 1020548/006 ............1 Nut, Lock ............................................ 760-020 .....................4 Nut .................................................... 750-033 .....................5 Pin ..................................................... 861-013 .....................1 Pin, Clevis........................................... 812-000-178 ..............1 Pin, Clevis........................................... 861-014/007 .............1 Pin, Cotter........................................... 810-904 .....................1 Pin, Cotter........................................... 810-910 .....................2 Pin, Cotter........................................... 810-930 .....................2 Pin, Roll .............................................. 1036966/84 ..............2 Pin, Roll .............................................. 1036966/93 ..............2 Pin, Roll .............................................. 1089119/73 ..............2 Pin, Roll .............................................. 671-015/07 ...............1 Pin, Roll .............................................. 671-015/18 ...............1 Pin, Roll .............................................. 810-728 .....................2 Pin, Roll .............................................. 810-739 .....................1 Pin, Roll .............................................. 811-120 .....................2 Pin, Spring .......................................... 810-813 .....................2 Ring, Locking ...................................... 1036966/93 ..............1 Screw ................................................ 5-001-002 ..................2 Screw ................................................ 710-127 .....................2 Screw ................................................ 710-141 .....................8 Screw ................................................ 724-363 .....................1 Screw................................................. 1030582 ....................4 Screw................................................. 1031254 ..................11 Screw................................................. 1036789 ....................2 Screw................................................. 1036790 ....................2 Screw................................................. 1036791 ....................4 Screw................................................. 1036966/74 ..............3 Screw................................................. 1036966/79 ..............2 Screw................................................. 1036966/82 ..............1 Screw................................................. 1036966/88 ..............6 Screw................................................. 1036966/94 ..............4 Screw................................................. 1060955/005 ..........12 Screw................................................. 5-001-001 ..................6 Screw................................................. 5-001-004 ..................4 Screw................................................. 5-001-005 ..................4

1079639, Revised: 8/12/2008

Description

1

Part No.

Qty.

Screw .................................................5-001-008 ................ 15 Screw .................................................5-001-009 .................. 6 Screw .................................................5-001-014 .................. 2 Screw .................................................5-001-015 .................. 4 Screw .................................................5-001-016 .................. 1 Screw .................................................5-001-017 .................. 2 Screw .................................................5-001-024 .................. 4 Screw .................................................5-002-008 .................. 6 Screw .................................................5-002-010 ................ 13 Screw .................................................5-002-012 ................ 17 Screw .................................................5-002-031 .................. 2 Screw .................................................5-002-046 ................ 10 Screw .................................................5-002-050 .................. 5 Screw .................................................5-002-056 .................. 2 Screw .................................................5-002-057 .................. 2 Screw .................................................5-002-059 .................. 2 Screw .................................................5-003-006 .................. 1 Screw .................................................5-003-010 .................. 4 Screw .................................................5-004-004 .................. 7 Screw .................................................5-004-020 .................. 2 Screw .................................................5-004-023 .................. 2 Screw .................................................5-004-027 .................. 4 Screw .................................................5-005-014 .................. 2 Screw .................................................5-010-006 .................. 2 Screw .................................................701-012 ..................... 4 Screw .................................................701-062 ..................... 2 Screw .................................................701-066 ..................... 3 Screw .................................................701-115 ..................... 8 Screw .................................................701-119 ..................... 2 Screw .................................................701-200 ..................... 2 Screw .................................................701-241 ..................... 2 Screw .................................................701-246 ..................... 6 Screw .................................................710-006 ..................... 4 Screw .................................................710-008 ..................... 6 Screw .................................................710-010 ..................... 3 Screw .................................................710-015 ..................... 2 Screw .................................................710-067 ................... 10 Screw .................................................710-069 ................... 11 Screw .................................................710-071 ..................... 1 Screw .................................................710-074 ..................... 2 Screw .................................................710-130 ..................... 4 Screw .................................................710-132 ................... 12 Screw .................................................710-399 ..................... 2 Screw .................................................714-047 ................... 12 Screw .................................................714-052 ..................... 2 Screw .................................................714-055 ..................... 4 Screw .................................................714-071 ..................... 2 Screw .................................................714-098 ..................... 6 Screw .................................................714-137 ..................... 2 Screw .................................................714-145 ..................... 4 Screw .................................................714-150 ..................... 1 Screw .................................................714-158 ..................... 1 Screw .................................................714-199 ..................... 3 Screw .................................................714-205 ..................... 6 Screw .................................................714-293 ..................... 1 Screw .................................................714-298 ..................... 4 Screw .................................................716-008 ..................... 4 Screw .................................................716-119 ..................... 1 Screw .................................................716-122 ..................... 1 Screw .................................................724-250 ..................... 1 Screw .................................................724-363 ..................... 1 Screw .................................................724-535 ..................... 1 Screw .................................................7-714-004/040 .......... 3 Screw .................................................7-718-010/040 ........ 12 Screw .................................................850-137-603 .............. 1

Top of Section

1-7

Pallet Truck/Tow Tractor Models 8300, 8400, 8500 and 8600, General Information Hardware Parts List Description

Part No.

Qty.

Screw, Brake Adjuster........................... 114-010-523.............. 1 Screw, Set ........................................... 724-399 .................... 3 Screw, Set ........................................... 724-414 .................... 3 Screw, Top Cover ................................. 1-105-224/04 ............ 4 Screw, Washer .................................... 671-012/05............... 1 Screw ................................................. 714-205 .................... 5 Screw ................................................. 1053861/11 ............. 4 Screw ................................................. 724-341 .................... 1 Spring Pin .......................................... 810-747 .................... 1 Washer .............................................. 771-156 .................. 10 Washer............................................... 671-012/06............... 2 Washer............................................... 671-015/05............... 1 Washer............................................... 771-225 .................... 1 Washer, Compression........................... 671-015/19............... 2 Washer, Flat ........................................ 5-018-005.................. 4 Washer, Flat ........................................ 5-018-006................ 21 Washer, Flat ........................................ 5-018-007.................. 2 Washer, Flat ........................................ 5-018-011.................. 2 Washer, Flat ........................................ 771-012 .................... 8 Washer, Flat ........................................ 771-016 .................. 17 Washer, Flat ........................................ 771-023 .................... 4 Washer, Flat ........................................ 771-116 .................... 5 Washer, Flat ........................................ 771-119 .................. 12 Washer, Flat ........................................ 771-123 .................... 8 Washer, Flat ........................................ 771-128 .................... 4 Washer, Flat ........................................ 771-230 .................... 2

1-8

Description

Part No.

Qty.

Washer, Flat........................................ 771-127 .....................2 Washer, Flat........................................ 771-019 .....................2 Washer, Lock ..................................... 772-123 .....................8 Washer, Lock ...................................... 400-080/02 ...............1 Washer, Lock ...................................... 5-019-002 ..................2 Washer, Lock ...................................... 5-019-005 ..................4 Washer, Lock ...................................... 5-019-006 ................11 Washer, Lock ...................................... 5-019-008 ..................4 Washer, Lock ...................................... 772-016 .....................4 Washer, Lock ...................................... 772-107 .....................4 Washer, Lock ...................................... 772-112 ...................10 Washer, Lock ...................................... 772-115 .....................6 Washer, Lock ...................................... 772-116 ...................15 Washer, Lock ...................................... 772-119 ...................14 Washer, Lock ...................................... 772-123 .....................4 Washer, Lock ...................................... 772-127 .....................2 Washer, Lock ...................................... 772-128 .....................4 Washer, Lock ...................................... 774-005 .....................4 Washer, Lock ...................................... 774-116 .....................5 Washer, Lock ...................................... 772-115 .....................5 Washer, Nylon .................................... 776-242 ...................AR Washer, Sealing .................................. 1036966/89 ..............6 Washer, Spring ................................... 1036966/77 ..............3 Washer, Spring ................................... 1036966/91 ..............4 Washer, Wavey................................... 1034060/87 ..............1

Top of Section

1079639, Revised: 8/12/2008

SECTION 2 Finish and Accessories Major Assemblies ................................................................................................................................................ 2-2 Suspension Assembly - Model 8600....................................................................................................................... 2-4 Caster Installation ................................................................................................................................................ 2-6 Caster Assembly, Without Springs (Standard).......................................................................................................... 2-8 Caster Assembly, With Springs (Heavy Duty)......................................................................................................... 2-10 Caster Assembly, Without Springs (Superior)......................................................................................................... 2-13 Finish Instructions - All Models ............................................................................................................................. 2-14 Battery Roller and Gate Installation....................................................................................................................... 2-32 Battery Roller Assembly....................................................................................................................................... 2-34 Model 8500 Platform Installation ......................................................................................................................... 2-35

1079639, Revised: 8/12/2008

2-1

Pallet Truck/Tow Tractor Models 8300, 8400, 8500 and 8600, Finish and Accessories Major Assemblies

Major Assemblies

2

Figure 2-1: Major Assemblies

1

3

1

5

5

6

6

MODEL 8400

MODEL 8300 2

1

4

3

2

1

5

5

6

6

2

MODEL 8500

3

3

4

MODEL 8600 4

2

4

W_8400_201

2-2

Top of Section

1079639, Revised: 8/12/2008

Pallet Truck/Tow Tractor Models 8300, 8400, 8500 and 8600, Finish and Accessories Major Assemblies List 2-1: Major Assemblies FIGURE 2-1 ITEM NO. 1 2 3 4 5 6

QTY

PART NUMBER Ref. Ref. Ref. Ref. Ref. Ref.

1079639, Revised: 8/12/2008

DESCRIPTION

USED ON

Handle and Mounting (See Figure 3-1.)

Drive and Brake Assemblies (See Figure 4-1.)

Fork and Tractor Subassemblies (See Figure 7-2.)

Load Wheel Assembly (See Figure 7-6.)

Lift Pump and Motor Assembly (See Figure 6-2b.)

Electrical System (See Figure 5-1a.)

Top of Section

2-3

Pallet Truck/Tow Tractor Models 8300, 8400, 8500 and 8600, Finish and Accessories Suspension Assembly - Model 8600

Suspension Assembly - Model 8600

2

Figure 2-2: Suspension Assembly - Model 8600

11

13 8

5 15

14

7

9

10 3

4 1 2

8

12 6

W850-138-683-E

2-4

Top of Section

1079639, Revised: 8/12/2008

Pallet Truck/Tow Tractor Models 8300, 8400, 8500 and 8600, Finish and Accessories Suspension Assembly - Model 8600 List 2-2: Suspension Assembly - Model 8600 FIGURE 2-2 ITEM NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14

QTY

PART NUMBER

2 850-138-374 4 850-138-684 1 Ref. 1 850-139-168 2 850-139-170 2 Ref. 2 853-005-095 2 5-001-014 4 5-001-015 2 5-001-017 2 761-856 2 810-930 2 841-112 1 1002754/001 1 1002754/002 1 1002754/003 1 1002754/007 15 2 447-045 2 447-518 R= Recommended Spare

1079639, Revised: 8/12/2008

DESCRIPTION Link, Suspension Mount, Rubber Tractor Weldment (Contact Technical Support) Axle Weldment, Suspension Spacer, Wheel Wheel Assembly (includes: Items 14 and 15) Spacer, Wheel Screw Screw Screw Nut, Hex, Slotted Pin, Cotter Fitting, Grease Wheel, Red Wheel, Neutral Wheel, Black Wheel, Tan Bearing, Cone Bearing, Cup

Top of Section

USED ON R

2-5

Pallet Truck/Tow Tractor Models 8300, 8400, 8500 and 8600, Finish and Accessories Caster Installation

Caster Installation

2

Figure 2-3: Caster Installation

3

5

1 2

OPTION STANDARD

4

W671-042

2-6

Top of Section

1079639, Revised: 8/12/2008

Pallet Truck/Tow Tractor Models 8300, 8400, 8500 and 8600, Finish and Accessories Caster Installation List 2-3: Caster Installation FIGURE 2-3 ITEM NO. 1 2 3

QTY

PART NUMBER

8 8 2

1015630 771-123 772-123 1017847

2 2 2

1019920 671-012/001 1082408

DESCRIPTION Caster Installation Washer, Flat Washer, Lock Caster Assembly, Without Spring (Standard) (See Figure 24.)

Caster Assembly, With Spring (Heavy Duty) (See Figure 2-5.)

Caster Assembly, With Spring (Heavy Duty) (See Figure 2-5.)

Caster Assembly, Without Springs (Superior) (See Figure 26.)

Screw Shim, Caster

USED ON

A B C A

4 8 710-141 5 AR 850-138-244 A= Standard Without Spring B= Recommended for Fork Length 104 in. and Up C= Optional Spring Caster

1079639, Revised: 8/12/2008

Top of Section

2-7

Pallet Truck/Tow Tractor Models 8300, 8400, 8500 and 8600, Finish and Accessories Caster Assembly, Without Springs (Standard)

Caster Assembly, Without Springs (Standard)

2

Figure 2-4: Caster Assembly, Without Springs (Standard)

18

22

2

12 11

13 1 6

17

3

5 4

21 14 15

23

16 17

20

21

7

9

10

19

W671-042-A

2-8

Top of Section

1079639, Revised: 8/12/2008

Pallet Truck/Tow Tractor Models 8300, 8400, 8500 and 8600, Finish and Accessories Caster Assembly, Without Springs (Standard) List 2-4: Caster Assembly, Without Springs (Standard) FIGURE 2-4 QTY PART NUMBER ITEM NO. 1 1 1017847/01 2 1 671-041/02 3 1 671-041/03 4 1 671-042/04 5 2 671-041/05 6 2 671-041/06 7 1 671-041/07 9 2 671-041/08 10 2 671-041/09 11 2 671-041/10 12 1 671-041/11 13 1 671-041/12 14 1 671-041/13 15 1 671-041/14 16 1 671-041/15 17 2 671-041/16 18 1 671-041/17 19 1 671-041/18 20 2 671-041/19 21 2 671-041/20 22 3 671-041/21 23 1 671-042/22 R= Recommended Spare

1079639, Revised: 8/12/2008

DESCRIPTION Housing Plate, Base Block, Torsion Plate, Adjusting Arm, Wheel Mounting Tube, Spacer Wheel Bearing, Wheel Spacer, Wheel Washer, Thrust Bearing, Thrust O-Ring Bearing Cup Bearing, King Pin Shield, Bearing Nut, King Pin Pin, King Axle, Wheel Bolt Assembly Grease Zerk Nut, Lock Bolt Assembly

Top of Section

USED ON

R R

R R R R R

2-9

Pallet Truck/Tow Tractor Models 8300, 8400, 8500 and 8600, Finish and Accessories Caster Assembly, With Springs (Heavy Duty)

Caster Assembly, With Springs (Heavy Duty)

2

Figure 2-5: Caster Assembly, With Springs (Heavy Duty)

2

24

3

23 22

4 26 14

5

15

7 21

8

16

9

20

10 11

18

17

19

25

13 12

6

2123_001_B

2-10

Top of Section

1079639, Revised: 8/12/2008

Pallet Truck/Tow Tractor Models 8300, 8400, 8500 and 8600, Finish and Accessories Caster Assembly, With Springs (Heavy Duty) List 2-5: Caster Assembly, With Springs (Heavy Duty) FIGURE 2-5 ITEM NO.

QTY

PART NUMBER

2 671-012/001 2 1019920 2 1 671-015/101 3 1 671-012/03 4 1 671-012/04 5 1 671-012/02 6 1 671-012/05 7 2 671-012/06 8 1 671-012/07 9 1 671-012/08 10 1 671-015/05 11 1 671-015/06 12 1 671-015/07 13 1 671-015/08 14 2 671-012/12 2 671-013/02 15 2 671-012/13 2 671-013/01 16 2 671-012/14 2 671-015/11 17 1 671-015/12 18 2 671-012/16 19 1 671-012/17 1 671-015/15 20 1 671-015/16 1 671-015/17 21 1 671-015/18 22 2 671-015/19 23 2 441-127 24 1 632-421/CR7 25 2 671-012/22 26 1 671-012/32 A= Used on 671-012/001 B= Used on 1019920 C= Can be Ordered in Kit 671-SPR/KIT R= Recommended Spare

1079639, Revised: 8/12/2008

DESCRIPTION Caster Assembly, With Springs (Heavy Duty) Caster Assembly, With Springs (Heavy Duty) Plate Assembly (includes:) Seal, Felt Bearing, Thrust Yoke Weldment Screw, Washer Washer Bearing, Cup Bearing, Cone Washer Nut Pin, Roll Cap, Hub Spring, Compression Spring, Compression Spring, Compression Spring, Compression Locator, Spring Locator, Spring Shroud Assembly (includes:) Bushing Pin Assembly, Hinge (Standard) Pin Assembly, Hinge (Cold Storage) Axle Assembly (Standard) Axle Assembly (Cold Storage) Pin, Roll Washer, Compression Bearing, Shielded Wheel Fitting, Grease, Axle Fitting, Grease, Yoke

Top of Section

USED ON A B

A B, C A B, C A B, C

R R

2-11

Pallet Truck/Tow Tractor Models 8300, 8400, 8500 and 8600, Finish and Accessories Caster Assembly, With Springs (Heavy Duty)

2-12

Top of Section

1079639, Revised: 8/12/2008

Pallet Truck/Tow Tractor Models 8300, 8400, 8500 and 8600, Finish and Accessories Caster Assembly, Without Springs (Superior)

Caster Assembly, Without Springs (Superior)

2

Figure 2-6: Caster Assembly, Without Springs (Superior)

1

2 3

4

5

1082408

List 2-6: Caster Assembly, Without Springs (Superior) FIGURE 2-6 ITEM NO.

QTY

PART NUMBER

1082408 1 1 1082408/02 2 1 1082408/03 3 1 1082408/01 4 1 1082408/06 5 2 442-225 6 1 1082408/04 7 2 1082408/05 R= Recommended Spare

1079639, Revised: 8/12/2008

DESCRIPTION Caster Assembly, Without Springs (Superior) Kit, Housing Kit, Wheel, Caster Wheel, With Bearings Wheel, Without Bearings Bearing, Wheel Kit, Axle, Greasable (Not Shown) Kit, Shoulder Bolt (Not Shown)

Top of Section

USED ON

R R

2-13

Pallet Truck/Tow Tractor Models 8300, 8400, 8500 and 8600, Finish and Accessories Finish Instructions - All Models

Finish Instructions - All Models

2

Figure 2-7a: Finish Instructions - All Models

4

22

31

3

72

73

74

77

5

MODEL 8300 TOP VIEW (HANDLE REMOVED FOR CLARITY)

1040266_P3_8300, 412-914 SHT 1 OF 15

2-14

Top of Section

1079639, Revised: 8/12/2008

Pallet Truck/Tow Tractor Models 8300, 8400, 8500 and 8600, Finish and Accessories Finish Instructions - All Models

Finish Instructions - All Models

2

Figure 2-7b: Finish Instructions - All Models

22

41

7

8

32

77

THE RAYMOND CORPORATION GREENE, NY 13778 USA

31

67

23

9

TAG NO. 1063015/001

MODEL

SERIAL NUMBER

VOLTS

TRUCK WEIGHT +/- 5% W/MAX BATTERY, LBS (KGS)

BATTERY WEIGHT MAXIMUM, LBS (KGS)

BATTERY RATE AMP-HOUR

WITHOUT BATTERY

MINIMUM

HOUR RATE

HORIZONTAL MOTION OF BATTERY MUST NOT EXCEED 0.5 IN (12.7mm) ATTACH RESTRAINT TO COMPARTMENT AS REQUIRED. MAX. CAPACITY (UNIFORMLY DISTRIBUTED LOAD) LBS KGS THIS FORKLIFT TRUCK MEETS OR EXCEEDS DESIGN SPECIFICATIONS OF ANSI/ITSDF B56.1 IN EFFECT ON THE DATE OF MANUFACTURE FOR TYPE _ INDUSTRIAL TRUCKS WHEN EQUIPPED WITH TYPE _ BATTERY.

1040266_P4_8300, 412-916 SHT 2 OF 15

1079639, Revised: 8/12/2008

Top of Section

2-15

Pallet Truck/Tow Tractor Models 8300, 8400, 8500 and 8600, Finish and Accessories Finish Instructions - All Models

Finish Instructions - All Models

2

Figure 2-7c: Finish Instructions - All Models 50 49 11 59 46 45

53

43

2 35

B

D

34

B C

36

C VIEW B-B MODELS 8300/8400

D

MODEL 8300 SIDE VIEW 24

29

VIEW D-D

SECTION C-C

W411-920 SHT 3 OF 15

2-16

Top of Section

1079639, Revised: 8/12/2008

Pallet Truck/Tow Tractor Models 8300, 8400, 8500 and 8600, Finish and Accessories Finish Instructions - All Models

Finish Instructions - All Models

2

Figure 2-7d: Finish Instructions - All Models

48

72

41

73

4

74

3

1

77

5

MODEL 8400 TOP VIEW (HANDLE REMOVED) 1073182_C1 SHT 4 OF 15

1079639, Revised: 8/12/2008

Top of Section

2-17

Pallet Truck/Tow Tractor Models 8300, 8400, 8500 and 8600, Finish and Accessories Finish Instructions - All Models

Finish Instructions - All Models

2

Figure 2-7e: Finish Instructions - All Models

41

7

8

6

1

9 23

THE RAYMOND CORPORATION GREENE, NY 13778 USA

TAG NO. 1063015/001

MODEL

SERIAL NUMBER

TRUCK WEIGHT +/- 5% W/MAX BATTERY, LBS (KGS)

BATTERY WEIGHT MAXIMUM, LBS (KGS)

BATTERY RATE AMP-HOUR

VOLTS

WITHOUT BATTERY

MINIMUM

HOUR RATE

HORIZONTAL MOTION OF BATTERY MUST NOT EXCEED 0.5 IN (12.7mm) ATTACH RESTRAINT TO COMPARTMENT AS REQUIRED. MAX. CAPACITY (UNIFORMLY DISTRIBUTED LOAD) LBS KGS THIS FORKLIFT TRUCK MEETS OR EXCEEDS DESIGN SPECIFICATIONS OF ANSI/ITSDF B56.1 IN EFFECT ON THE DATE OF MANUFACTURE FOR TYPE _ INDUSTRIAL TRUCKS WHEN EQUIPPED WITH TYPE _ BATTERY.

CENTERED ON PLATE 1073182_C2, 412-914 SHT 5 OF 15

2-18

Top of Section

1079639, Revised: 8/12/2008

Pallet Truck/Tow Tractor Models 8300, 8400, 8500 and 8600, Finish and Accessories Finish Instructions - All Models

Finish Instructions - All Models

2

Figure 2-7f: Finish Instructions - All Models 11 46

B

45

B

J

59 42

J

D

MODEL 8400 SIDE VIEW

2 53 C

C

55

D 39 1 71

66 1

VIEW J-J (STANDARD)

60

BILINGUAL VIEW B-B

24

29

68

6

VIEW J-J (BILINGUAL)

SECTION C-C

VIEW D-D 1040266_B5, 1073182_C3 SHT 6 OF 15

1079639, Revised: 8/12/2008

Top of Section

2-19

Pallet Truck/Tow Tractor Models 8300, 8400, 8500 and 8600, Finish and Accessories Finish Instructions - All Models

Finish Instructions - All Models

2

Figure 2-7g: Finish Instructions - All Models

41

4

3

72

73

74

8

51

5

MODEL 8500 TOP VIEW (STANDARD) (HANDLE REMOVED 1040266_B9, 1073182_C4 SHT 7 OF 15

2-20

Top of Section

1079639, Revised: 8/12/2008

Pallet Truck/Tow Tractor Models 8300, 8400, 8500 and 8600, Finish and Accessories Finish Instructions - All Models

Finish Instructions - All Models

2

Figure 2-7h: Finish Instructions - All Models

41

7

8

61 8

51

23

9 THE RAYMOND CORPORATION GREENE, NY 13778 USA

TAG NO. 1063015/001

MODEL

SERIAL NUMBER

TRUCK WEIGHT +/- 5% W/MAX BATTERY, LBS (KGS)

BATTERY WEIGHT MAXIMUM, LBS (KGS)

BATTERY RATE AMP-HOUR

VOLTS

WITHOUT BATTERY

MINIMUM

HOUR RATE

HORIZONTAL MOTION OF BATTERY MUST NOT EXCEED 0.5 IN (12.7mm) ATTACH RESTRAINT TO COMPARTMENT AS REQUIRED. MAX. CAPACITY (UNIFORMLY DISTRIBUTED LOAD) LBS KGS THIS FORKLIFT TRUCK MEETS OR EXCEEDS DESIGN SPECIFICATIONS OF ANSI/ITSDF B56.1 IN EFFECT ON THE DATE OF MANUFACTURE FOR TYPE _ INDUSTRIAL TRUCKS WHEN EQUIPPED WITH TYPE _ BATTERY.

MODEL 8500 TOP VIEW (BILINGUAL) (HANDLE REMOVED)

CENTERED ON PLATE 1040266_B5, 412-916, 1073182_C5 SHT 8 OF 15

1079639, Revised: 8/12/2008

Top of Section

2-21

Pallet Truck/Tow Tractor Models 8300, 8400, 8500 and 8600, Finish and Accessories Finish Instructions - All Models

Finish Instructions - All Models

2

Figure 2-7i: Finish Instructions - All Models

D

D 43

45

46

59

11

49

50

14 2 12

53 F E C

26

C

13 F

E

37

MODEL 8500 SIDE VIEW 55

34

24

29

VIEW F-F

SECTION C-C

1040266_B10, 1073182_C6 SHT 9 OF 15

2-22

Top of Section

1079639, Revised: 8/12/2008

Pallet Truck/Tow Tractor Models 8300, 8400, 8500 and 8600, Finish and Accessories Finish Instructions - All Models

Finish Instructions - All Models

2

Figure 2-7j: Finish Instructions - All Models

28

15

70

69

71

VIEW D-D

60

25 36 35

BILINGUAL

34

VIEW E-E

1040266_B11, 1073182_C7 SHT 10 OF 15

1079639, Revised: 8/12/2008

Top of Section

2-23

Pallet Truck/Tow Tractor Models 8300, 8400, 8500 and 8600, Finish and Accessories Finish Instructions - All Models

Finish Instructions - All Models

2

Figure 2-7k: Finish Instructions - All Models

41

4

3

72

73

74

8

16

17

TOP VIEW, MODEL 8600 (STANDARD) (HANDLE REMOVED) 1040266_B14, 3139396_A, 1073182_C8 SHT 11 OF 15

2-24

Top of Section

1079639, Revised: 8/12/2008

Pallet Truck/Tow Tractor Models 8300, 8400, 8500 and 8600, Finish and Accessories Finish Instructions - All Models

Finish Instructions - All Models

2

Figure 2-7l: Finish Instructions - All Models

41

7

8

19 8

20

16

23

THE RAYMOND CORPORATION GREENE, NY 13778 USA

TAG NO. 1063014/001

MODEL

SERIAL NUMBER

VOLTS

TRUCK WEIGHT +/- 5% W/MAX BATTERY, LBS (KGS)

BATTERY WEIGHT MAXIMUM, LBS (KGS)

BATTERY RATE AMP-HOUR

WITHOUT BATTERY

MINIMUM

HOUR RATE

HORIZONTAL MOTION OF BATTERY MUST NOT EXCEED 0.5 IN (12.7mm) ATTACH RESTRAINT TO COMPARTMENT AS REQUIRED. MAX. DRAWBAR AT 16.5 in (42 cm) COUPLER HEIGHT: 700 lbs (3115 N) RUBBER, 415 lbs (1847 N) POLY - NORMAL DRAWBAR AT 16.5 in (42 cm) COUPLER HEIGHT: 230 lbs (1024 N) LEVEL SURFACE, 75 lbs (334 N) RAMP RATED THIS FORKLIFT TRUCK MEETS OR EXCEEDS DESIGN SPECIFICATIONS OF ANSI/ITSDF B56.9 IN EFFECT ON THE DATE OF MANUFACTURE FOR TYPE _ INDUSTRIAL TRUCKS WHEN EQUIPPED WITH TYPE _ BATTERY.

MODEL 8600 TOP VIEW (BILINGUAL) (HANDLE REMOVED)

CENTERED ON PLATE

1040266B9, 1019937_A SHT 12 OF 15

1079639, Revised: 8/12/2008

Top of Section

2-25

Pallet Truck/Tow Tractor Models 8300, 8400, 8500 and 8600, Finish and Accessories Finish Instructions - All Models

Finish Instructions - All Models

2

Figure 2-7m: Finish Instructions - All Models 43

D

45

46

11

49

50

59

D 14

12

F

E

C

C 18

F E 2 53 37

MODEL 8600 SIDE VIEW 71

60

34

BILINGUAL

1040266_B13, 1040266_B4 SHT 13 OF 15

2-26

Top of Section

1079639, Revised: 8/12/2008

Pallet Truck/Tow Tractor Models 8300, 8400, 8500 and 8600, Finish and Accessories Finish Instructions - All Models

Finish Instructions - All Models

2

Figure 2-7n: Finish Instructions - All Models 29

24

SECTION C-C VIEW F-F

28

15

70

69

VIEW D-D

36

35 34

VIEW E-E W1040266_B11, 1040266_B12, 1040266_P2 SHT 14 OF 15

1079639, Revised: 8/12/2008

Top of Section

2-27

Pallet Truck/Tow Tractor Models 8300, 8400, 8500 and 8600, Finish and Accessories Finish Instructions - All Models

Finish Instructions - All Models

2

Figure 2-7o: Finish Instructions - All Models

60

ITEM 60 - P/N 1040658

71

ITEM 71 - P/N 1040663

1040658, 1040663 SHT 15 OF 15

2-28

Top of Section

1079639, Revised: 8/12/2008

Pallet Truck/Tow Tractor Models 8300, 8400, 8500 and 8600, Finish and Accessories Finish Instructions - All Models List 2-7: Finish Instructions - All Models (Sheet 1 of 2) FIGURE 2-7 ITEM NO. 1 2 3 4 5 6 7 8 9

QTY

10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 28 29 30 31 32 34 35 36 37 39 41 42 A= Model 8300 B= Model 8400 C= Model 8500 D= Model 8600

1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 4 1 1 1 1

1 1 1 1 1 1 1 1 1

PART NUMBER 1040643 411-511/015 313159-001 1040645 Ref. 1040646 1040647 313939-001 1063015/001 Ref. 850-138-427 1049160 413-035 413-091/001 850-138-599 1040649 1040650 Ref. 413-091/003 1040651 1063014/001 1063014/002 1021849 313152-001 1021850 1040540 49659-00 413-091/002 1040652 411-920 Ref. 1040653 1040654 1067808 1040655 1017303 1083641/001 1083641/002 1083640/001 1083640/002 412-912 1061799/001

1079639, Revised: 8/12/2008

DESCRIPTION Decal, Warning (English) Decal, Raymond Decal, Emergency Disconnect Decal, Warning Decal, Specification, Lift (U.S.) Decal, Warning (French) Decal, Caution (Bilingual) Decal, Emergency Disconnect (Bilingual) Plate, Specification, Lift Plate, Specification, Lift (Canada) Kit, Mat, Platform (Not Shown) Cover, Support, Left-Hand Pad, Leg Guard Pad, Platform (Standard Operator Compartment) Pad, Back Decal, Danger Decal, Warning, Tow Decal, Specification, Tow (U.S.) Pad, Platform Decal, Warning, Tow (Bilingual) Decal, Label, Specification, Tow Decal, Label, Specification, Tow (Canada) Decal, Manual Replacement (Bilingual) (Not Shown) Decal, No Riding Decal, Manual (Bilingual) Decal, AC Retainer Mat, Platform Extension, 8500 (23 in.)

Decal, Warning (French) Decal, Specification, Torque Decal, Motor Specification (Not Shown) Decal, Warning, 8300 (English) Decal, Warning, 8300 (French) Pocket, Manual Decal, Operating Instructions Decal, Replacement Instructions Cover, Tractor, Red Cover, Tractor, Aluminum Cover, Tractor, Red Cover, Tractor, Aluminum Decal, ISO 9001/14001 Console

Top of Section

USED ON B

B

B C, D C C, D C, D D D D D

C

C, D C, D A, B A, B B

2-29

Pallet Truck/Tow Tractor Models 8300, 8400, 8500 and 8600, Finish and Accessories Finish Instructions - All Models List 2-7: Finish Instructions - All Models (Sheet 2 of 2) FIGURE 2-7 ITEM NO. 43 44 45 46 48 49 50 51 53 55 58 59 60 61 62 63 64 66 68 69 70 71 72 73 74 76 77

QTY 1 1 2 2 1 4 4 1 AR 1 4 2 1 1 2 2 2 1 1 1 1 1 1 1 4 2 1 1

PART NUMBER 1061799/002 1049161 710-015 772-116 1038283 710-132 760-020 1040657 411-511/115 Ref. 813-570/002 771-016 1040658 1040659 1052107 710-074 771-019 1040661 1040670 1040664 1040665 1040663 1064233 1038282 710-008 701-246 1045155 1045156

DESCRIPTION Console Cover, Support, Right-Hand (Not Shown) Screw Washer, Lock Pad, Platform Screw Nut, Lock Decal, Warning (English) Decal, Raymond, Black Decal, EE Nail, Grip (Not Shown) Washer, Flat Decal, Coast, Safety Decal, Warning (French) Bracket, Cover, Centering (Not Shown) Screw (Not Shown) Washer, Flat (Not Shown) Decal, CoastPRO™ Decal, CoastPRO™ (Bilingual) Decal, Brakes Decal, Brakes (Bilingual) Decal, Coast, Safety (Bilingual) Cover, Center Mount, Cover, Center Screw Screw (Not Shown) Decal, Key Switch, 3-Position Decal, Key Switch, 2-Position

USED ON A, C, D A

B B C

C

B

A= Model 8300 B= Model 8400 C= Model 8500 D= Model 8600

2-30

Top of Section

1079639, Revised: 8/12/2008

Pallet Truck/Tow Tractor Models 8300, 8400, 8500 and 8600, Finish and Accessories Finish Instructions - All Models

1079639, Revised: 8/12/2008

Top of Section

2-31

Pallet Truck/Tow Tractor Models 8300, 8400, 8500 and 8600, Finish and Accessories Battery Roller and Gate Installation

Battery Roller and Gate Installation

2

Figure 2-8: Battery Roller and Gate Installation

3

4

5 6 2

W850_138_499

2-32

Top of Section

1079639, Revised: 8/12/2008

Pallet Truck/Tow Tractor Models 8300, 8400, 8500 and 8600, Finish and Accessories Battery Roller and Gate Installation List 2-8: Battery Roller and Gate Installation FIGURE 2-8 ITEM NO.

QTY

PART NUMBER

850-138-499/001 850-138-499/002 850-138-499/003 850-138-499/004 850-138-499/005 850-138-499/006 850-138-500 2 1 850-139-155/001 1 850-139-155/002 1 850-139-155/003 1 850-139-158 1 1078922/004 1 1078922/005 1 1078922/006 1 1078922/007 1 1078922/008 1 1078922/009 3 4 828-006-727/008 4 828-006-727/012 4 828-006-727/010 4 828-006-727/011 4 1 850-138-446/001 1 850-138-446/002 1 850-138-446/003 1 Ref 5 4 710-130 6 4 750-419 A= 13.44 in. Battery Compartment B= 9.19 in. Battery Compartment C= 6.69 in. Battery Compartment D= Model 8600 Only

1079639, Revised: 8/12/2008

DESCRIPTION Battery Roller & Gate Installation Kit, Battery Roller Installation Kit, Battery Roller Installation Kit, Battery Roller Installation Kit, Battery Roller Installation Kit, Battery Roller Installation Kit, Battery Roller Installation Kit, Battery Roller Installation Gate, Battery, Weldment Gate, Battery, Weldment Gate, Battery, Weldment Gate, Battery, Weldment Gate, Battery, Machined, Galvanized Gate, Battery, Machined, Galvanized Gate, Battery, Machined, Galvanized Gate, Battery, Machined, Red Gate, Battery, Machined, Red Gate, Battery, Machined, Red Roller Assembly (See Figure 2-8.)

Roller Assembly (See Figure 2-8.)

Roller Assembly (See Figure 2-8.)

Roller Assembly (See Figure 2-8.)

Frame Weldment, Battery Roller Frame Weldment, Battery Roller Frame Weldment, Battery Roller Frame Alteration Screw Nut

Top of Section

USED ON A B C A, E B, E C, E D A B C D A B C A B C D A B C A B C D

2-33

Pallet Truck/Tow Tractor Models 8300, 8400, 8500 and 8600, Finish and Accessories Battery Roller Assembly

Battery Roller Assembly

2

Figure 2-9: Battery Roller Assembly

2 1

3 5 4

412-916

List 2-9: Battery Roller Assembly FIGURE 2-9 ITEM NO. 1 2

QTY

PART NUMBER

2 123-001-382 1 828-001-429/010 1 828-001-429/023 1 828-001-429/022 1 828-001-429/007 3 1 828-001-335/007 1 828-001-335/006 1 828-001-335/016 1 828-001-335/008 4 2 810-488/014 5 2 771-127 A= 13.44 in. Battery Compartment B= 9.19 in. Battery Compartment C= 6.69 in. Battery Compartment D= Model 8600 Only

2-34

DESCRIPTION Roller, Battery Pipe, Spacer Pipe, Spacer Pipe, Spacer Pipe, Spacer Shaft, Roller Shaft, Roller Shaft, Roller Shaft, Roller Ring, Push-on Retainer Washer, Flat

Top of Section

USED ON A B C D A B C D

1079639, Revised: 8/12/2008

Pallet Truck/Tow Tractor Models 8300, 8400, 8500 and 8600, Finish and Accessories Model 8500 Platform Installation

Model 8500 Platform Installation

2

Figure 2-10: Model 8500 Platform Installation

2 3

5 1 4

W850-138-755

List 2-10: Model 8500 Platform Installation FIGURE 2-10 ITEM NO. 1 2 3 4 5

QTY 1 1 5 5 5

PART NUMBER Ref. Ref. 714-205 750-033 772-115

1079639, Revised: 8/12/2008

DESCRIPTION

USED ON

Bar, Platform Weldment Platform Weldment Screw Nut Washer, Lock

Top of Section

2-35

Pallet Truck/Tow Tractor Models 8300, 8400, 8500 and 8600, Finish and Accessories Model 8500 Platform Installation

2-36

Top of Section

1079639, Revised: 8/12/2008

SECTION 3 Steering and Controls Handle and Mounting, Models 8300 and 8400...................................................................................................... 3-2 Handle Mounting, Models 8500 and 8600 With Pull Lever Brake Handle .................................................................. 3-4 Handle Mounting, Models 8500 and 8600 With Deadman Handle ......................................................................... 2-6 Handle and Control Head Assembly....................................................................................................................... 3-9 Control Head Assembly ...................................................................................................................................... 3-14 Handle Arm Assembly ........................................................................................................................................ 3-16 Throttle Assembly ............................................................................................................................................... 3-19

1079639, Revised: 8/12/2008

3-1

Pallet Truck/Tow Tractor Models 8300, 8400, 8500 and 8600, Steering and Controls Handle and Mounting, Models 8300 and 8400

Handle and Mounting, Models 8300 and 8400

3

Figure 3-1: Handle and Mounting, Models 8300 and 8400

26 25 33

1

23

21

2 3 29

6

22

13

34

20

12 38

24 8 32

17 11 16 30

10

9

6

19

27

4

9

36

31

7

35

18

5

17

1060733_A

3-2

Top of Section

1079639, Revised: 8/12/2008

Pallet Truck/Tow Tractor Models 8300, 8400, 8500 and 8600, Steering and Controls Handle and Mounting, Models 8300 and 8400 List 3-1: Handle and Mounting, Models 8300 and 8400 FIGURE 3-1 ITEM NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 16 17 18 19 20 21 22 23 24 25 26 27 29 30 31 32 33 34

QTY

PART NUMBER

1 413-069 2 460-014 1 701-062 2 710-067 1 714-293 3 750-412 1 760-013 1 771-225 3 772-119 2 810-728 1 810-739 1 811-120 1 860-730/007 2 5-001-001 3 5-002-012 2 5-002-046 2 5-016-004 1 7-448-001/047 2 850-135-901 1 850-137-325 1 850-137-581 1 850-137-584 1 850-137-603 1 Ref. 1 850-138-616 1 1026940 1 1028780 1 1033222 1 1049557 1 1058603 1 1066714 1 460-102 35 1 Ref. 36 1 1060849 38 1 5-018-006 R= Recommended Spare

1079639, Revised: 8/12/2008

DESCRIPTION Bumper, Handle Bushing Screw Screw Screw Nut Nut Washer Washer, Lock Pin, Roll Pin, Roll Pin, Roll Joint, Swivel Screw Screw Screw Nut Roller Bushing, Machined Rod, Brake Adjusting Shaft, Pivot Adjuster, Spring Screw Arm Assembly, Handle (See Figure 3-6a.)

Guide, Spring Seat Handle, Support Shaft, Brake Lever Bracket, Connector Spring, Compression Shaft, Handle Pivot Lever Assembly, Brake Bushing (includes:) Bushing Drive Unit and Brake Assembly (See Figure 4-1.)

Guard, Cable Washer, Flat

Top of Section

USED ON R R

3-3

Pallet Truck/Tow Tractor Models 8300, 8400, 8500 and 8600, Steering and Controls Handle Mounting, Models 8500 and 8600 With Pull Lever Brake Handle

Handle Mounting, Models 8500 and 8600 With Pull Lever Brake Handle

3

Figure 3-2: Handle Mounting, Models 8500 and 8600 With Pull Lever Brake Handle

10 15 4

11

16

3 9 8

13 5 7

6

2 1 14

W1029289_B

3-4

Top of Section

1079639, Revised: 8/12/2008

Pallet Truck/Tow Tractor Models 8300, 8400, 8500 and 8600, Steering and Controls Handle Mounting, Models 8500 and 8600 With Pull Lever Brake Handle List 3-2: Handle Mounting, Models 8500 and 8600 With Pull Lever Brake Handle FIGURE 3-2 ITEM NO. 1 2 3 4 5 6 7 8 9 10 11 13 14 15 16

QTY 2 3 1 2 5 2 2 2 1 1 1 1 1 1

PART NUMBER 710-067 772-119 811-120 5-001-001 5-002-012 5-002-046 5-016-004 850-135-901 850-137-290 850-137-478 811-873 1028459 Ref. 1032842 1033222

1079639, Revised: 8/12/2008

DESCRIPTION

USED ON

Screw Washer, Lock Pin, Roll Screw Screw Screw Nut Bushing, Machined Shaft, Handle Pivot Cable Assembly Pin Support, Handle Drive Unit and Brake Assembly (See Figure 4-2a.)

Guard, Cable Bracket, Connector

Top of Section

3-5

Pallet Truck/Tow Tractor Models 8300, 8400, 8500 and 8600, Steering and Controls Handle Mounting, Models 8500 and 8600 With Deadman Handle

Handle Mounting, Models 8500 and 8600 With Deadman Handle

2

Figure 3-3: Handle Mounting, Models 8500 and 8600 With Deadman Handle

3 33

30 5

31 12

1

26

21

22

4 16 36

13 7

23

8 25

17

6

35

27 29

25

11

19

18 37

10

10

2

20 10 9 18

24

14

412-916 SHT 1 OF 2

3-6

Top of Section

1079639, Revised: 8/12/2008

Pallet Truck/Tow Tractor Models 8300, 8400, 8500 and 8600, Steering and Controls Handle Mounting, Models 8500 and 8600 With Deadman Handle List 3-3: Handle Mounting, Models 8500 and 8600 With Deadman Handle FIGURE 3-3 ITEM NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 16 17 18 19 20 21 22 23 24 25 26 27 29 30 31 33 35 36 37 38

QTY 1 2 2 2 3 1 1 1 3 4 2 1 1 1 2 3 2 2 1 2 1 2 1 2 1 1 1 1 1 1 1 1 1 1 1

PART NUMBER 413-096 710-067 5-003-011 714-052 714-199 724-341 724-535 750-020 750-412 772-119 810-728 810-814 830-337 860-730/007 5-001-001 5-002-012 5-002-046 5-016-004 7-448-001/047 828-000-987 850-135-775 850-135-901 850-137-325 850-137-482 850-137-898 850-138-344 850-138-459 850-139-084 850-139-268 1058260 1032842 1033222 1058285 460-102 5-018-006

1079639, Revised: 8/12/2008

DESCRIPTION

USED ON

Bumper, Handle Screw Screw Screw Screw Screw Screw Nut Nut Washer, Lock Pin, Spiral Pin, Spring Spring, Handle Return Joint, Swivel Screw Screw Screw Nut Cam Follower Sleeve Spacer Bushing, Machined Rod, Brake Adjusting Disc Shaft, Handle Pivot Shaft, Brake Lever Shaft, Brake Lever Guard, Spring Mount, Handle Bracket Guard, Cable Bracket, Connector Brake Lever Assembly (includes:) Bushing Washer, Flat (Not Shown)

Top of Section

3-7

Pallet Truck/Tow Tractor Models 8300, 8400, 8500 and 8600, Steering and Controls Handle Mounting, Models 8500 and 8600 With Deadman Handle

3-8

Top of Section

1079639, Revised: 8/12/2008

Pallet Truck/Tow Tractor Models 8300, 8400, 8500 and 8600, Steering and Controls Handle and Control Head Assembly

Handle and Control Head Assembly

3

Figure 3-4a: Handle and Control Head Assembly

17

15

19

20

18 6

30

20

W1027306_C1, C5 SHT 1 OF 4

1079639, Revised: 8/12/2008

Top of Section

3-9

Pallet Truck/Tow Tractor Models 8300, 8400, 8500 and 8600, Steering and Controls Handle and Control Head Assembly

Handle and Control Head Assembly

3

Figure 3-4b: Handle and Control Head Assembly

13

10

9

8

5

14 16 5 11 1

7

2

62 60 61

W1027306_C2 SHT 2 OF 4

3-10

Top of Section

1079639, Revised: 8/12/2008

Pallet Truck/Tow Tractor Models 8300, 8400, 8500 and 8600, Steering and Controls Handle and Control Head Assembly

Handle and Control Head Assembly

3

Figure 3-4c: Handle and Control Head Assembly

45

41

43

44 80

W1027306_C5 SHT 3 OF 4

1079639, Revised: 8/12/2008

Top of Section

3-11

Pallet Truck/Tow Tractor Models 8300, 8400, 8500 and 8600, Steering and Controls Handle and Control Head Assembly

Handle and Control Head Assembly

3

Figure 3-4d: Handle and Control Head Assembly

72 78 71 70 51

75

76

77

1027306_M1, M4 SHT 4 OF 4

3-12

Top of Section

1079639, Revised: 8/12/2008

Pallet Truck/Tow Tractor Models 8300, 8400, 8500 and 8600, Steering and Controls Handle and Control Head Assembly List 3-4: Handle and Control Head Assembly FIGURE 3-4 ITEM NO. 1 2 5 6 7 8 9 10 11 13 14 15

QTY

PART NUMBER

4 5-001-004 AR 776-242 2 1027267/001 1 1027307 1 Ref. 1 1036203/001 1 1036203/002 1 1036203/003 1 313632-000 1 1036203/004 4 1036735 1 1042942/001 1 1042942/002 16 1 Ref. 17 2 5-002-059 18 2 5-002-056 19 2 5-004-004 20 1 1036744 30 1 1036745 41 2 830-148 43 2 1071498/001 44 2 1036840 45 2 5-005-014 51 1 1035080 60 1 1035078 61 4 5-003-010 62 2 714-047 70 2 5-002-010 71 1 1054756 72 1 1053730 75 1 810-904 76 1 861-014/007 77 1 1037867 78 2 5-002-057 80 2 1056653 81 2 411-661/001 A= Jog, Coast Option B= Models 8300 and 8400 C= Models 8500 and 8600 Pull Lever Brake D= Lift-Limit Option

1079639, Revised: 8/12/2008

DESCRIPTION Screw Washer, Nylon Grip, Handle, Red/Orange Housing, Control, Lower Handle Arm Assembly (See Figure 3-6a.)

Plate, Symbol, Lower Plate, Symbol, Lift Plate, Symbol, Coast Plate, Upper Plate, Symbol, Rabbit Plate, Symbol, Blank Harness, Stem Harness, Stem Control Head Assembly (See Figure 3-5.)

Screw Screw Screw Cover, Hood Keypad (Optional) Spring, Compression Arm, Trigger, Jog Switch Assembly, Jog Screw Cover, Handle Cover, Handle Screw Screw Screw Cover, Handle Brake Handle Assembly (See Figure 4-6.)

Pin, Cotter Pin, Clevis Cable, Brake Screw Switch Assembly, Push-Button (Not Shown) Decal, By-Pass (Not Shown)

Top of Section

USED ON

B C

A A A A C B

C C C C C E

3-13

Pallet Truck/Tow Tractor Models 8300, 8400, 8500 and 8600, Steering and Controls Control Head Assembly

Control Head Assembly

3

Figure 3-5: Control Head Assembly 6

10

13

7 23 9

24

3

2 14 12 4

21

15

22 18

19

20

8

16 17

11 1

5 W1038284_A

3-14

Top of Section

1079639, Revised: 8/12/2008

Pallet Truck/Tow Tractor Models 8300, 8400, 8500 and 8600, Steering and Controls Control Head Assembly List 3-5: Control Head Assembly FIGURE 3-5 ITEM NO.

QTY

PART NUMBER 1050954/002 1050954/003 1050954/004 1050954/006

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

3 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1

7-714-004/040 1027270/001 1027270/002 1027272 1044251 1027359 1036419/001 1036419/002 1036433 1036434 1036443 1036444 1036629 1036630 1036631 1036729 1036736 1053540/019 1053540/020 1053540/021 1053540/022

16 17 18 19 20 21 22 23 24

1 1036742 1 1036743 2 1036776 1 1036777 2 1036789 2 1036790 4 1036791 2 1036829 1 1050952/001 1 1050952/002 A= All Except Model 8400 With Coast B= Model 8400 With Coast Only R= Recommended Spare

1079639, Revised: 8/12/2008

DESCRIPTION Control Head Assembly, Models 8500 and 8600 Control Head Assembly, Model 8500 With Lift-Limit Control Head Assembly, Model 8400 With Coast Control Head Assembly, Models 8500 and 8600, Without Coast Screw Housing, Upper Control Housing, Upper Control (With Lift-Limit Only) Button, Coast/Rabbit Button, Coast/Rabbit Harness, Jog Button, Reverser, Models 8300 and 8400 Button, Reverser, Models 8500 and 8600 Button, Horn, Right-Hand Button, Horn, Left-Hand Housing, Inner Handle Gasket, Display Glass, Display Gasket Guide, Cable Button, Lift/Lower Assembly Card Assembly, Display Card Assembly, Control, 8300 Card Assembly, Control, 8400 Card Assembly, Control, 8500 and 8600 Fixed (Pull Lever) Card Assembly, Control, 8500 and 8600 Spring (Deadman) Spring, Compression Spring, Card Clamp Grommet Screw Screw Screw Switch Assembly, Horn Throttle Assembly, Standard (See Figure 3-7.)

Throttle Assembly, Coast (See Figure 3-7.)

Top of Section

USED ON

A B

R A B

3-15

Pallet Truck/Tow Tractor Models 8300, 8400, 8500 and 8600, Steering and Controls Control Head Assembly

3-16

Top of Section

1079639, Revised: 8/12/2008

Pallet Truck/Tow Tractor Models 8300, 8400, 8500 and 8600, Steering and Controls Handle Arm Assembly

Handle Arm Assembly

3

Figure 3-6a: Handle Arm Assembly 1 10 5 6 7 6 7 4

9

6 7 4

3

W1034717_C1 SHT 1 OF 2

1079639, Revised: 8/12/2008

Top of Section

3-17

Pallet Truck/Tow Tractor Models 8300, 8400, 8500 and 8600, Steering and Controls Handle Arm Assembly

Handle Arm Assembly

3

Figure 3-6b: Handle Arm Assembly

11

MODELS 8500 and 8600 DEADMAN BRAKE WITH CoastPRO™

MODELS 8500 and 8600 DEADMAN BRAKE WITH COAST

11

MODELS 8500 and 8600 FIXED HANDLE WITH PULL LEVER BRAKE

MODELS 8300 and 8400

1034717_D1, D2, D3, D4 SHT 2 OF 2

3-18

Top of Section

1079639, Revised: 8/12/2008

Pallet Truck/Tow Tractor Models 8300, 8400, 8500 and 8600, Steering and Controls Handle Arm Assembly List 3-6: Handle Arm Assembly FIGURE 3-6 ITEM NO.

QTY

PART NUMBER 1077439/001 1077439/002 1077439/003

2 2 2 4 4 4 1 1 1

1077439/011 1077439/012 714-137 5-004-020 5-004-023 5-004-027 5-015-005 5-018-006 1027275/001 1027275/002 1027275/005

1

1027275/006

10

1

1073097

11

1 1 1

1077358 1071474/001 1077433

1

1077434

1 3 4 5 6 7 9

1079639, Revised: 8/12/2008

DESCRIPTION

USED ON

Arm Assembly, Handle (Models 8300 and 8400) Arm Assembly, Handle (Models 8500 and 8600 With Pull Lever Brake) Arm Assembly, Handle (Models 8500 and 8600 With Deadman Brake) Arm Assembly, Handle (Model 8400 With Jog) Arm Assembly, Handle (Models 8500 and 8600 With Jog) Screw Screw Screw Screw Nut Washer, Flat Handle, Machined (Models 8300 and 8400) Handle, Machined (Model 8400 With Jog) Handle, Machined (Models 8500 and 8600 With Pull Lever Brake) Handle, Machined (Models 8500 and 8600 With Pull Lever Brake and Jog) Plate, Tie (Models 8300, 8400, 8500 and 8600 With Deadman) Plate, Tie (Models 8500 and 8600 With Pull Lever Brake) Arm, Machined (Models 8300 and 8400) Arm, Machined (Models 8500 and 8600 With Pull Lever Brake) Arm, Machined (Models 8500 and 8600 With Deadman Brake)

Top of Section

3-19

Pallet Truck/Tow Tractor Models 8300, 8400, 8500 and 8600, Steering and Controls Throttle Assembly

Throttle Assembly

3

Figure 3-7: Throttle Assembly 12

7 6 11 8

1 5 3

STANDARD WITHOUT CoastPRO™

10

9

WITH CoastPRO™

W1027358_B1

3-20

Top of Section

1079639, Revised: 8/12/2008

Pallet Truck/Tow Tractor Models 8300, 8400, 8500 and 8600, Steering and Controls Throttle Assembly List 3-7: Throttle Assembly FIGURE 3-7 ITEM NO.

QTY

PART NUMBER

1050952/001 1050952/002 1 2 610-307 3 2 810-813 5 2 1027265 6 1 1027269 7 1 1036740 8 2 1036741 9 1 1043283 10 1 1043284 11 1 1050950 12 1 1046146 R= Recommended Spare

1079639, Revised: 8/12/2008

DESCRIPTION Throttle Assembly, Standard Throttle Assembly, Coast Shaft, Flexible Pin, Spring Bearing, Handle Actuator, Hex Shaft Arm Assembly, Throttle Retainer, Spring Bearing, Handle, Left-Hand Bearing, Handle, Right-Hand Spring, Torsion Stop, Throttle

Top of Section

USED ON

R

3-21

Pallet Truck/Tow Tractor Models 8300, 8400, 8500 and 8600, Steering and Controls

3

3-22

Top of Section

1079639, Revised: 8/12/2008

SECTION 4 Drive and Brake Drive Unit and Brake Assembly, Models 8300 and 8400 ......................................................................................... 4-2 Drive Unit and Brake Assembly, Models 8500 and 8600 ......................................................................................... 4-5 Drive Unit and Motor Assembly ............................................................................................................................. 4-8 Drive Unit, Models 8300 and 8400, Above Serial Number 840-06-66209.............................................................. 4-10 Drive Unit, Models 8500 and 8600..................................................................................................................... 4-12 Brake Handle Assembly, Models 8500 and 8600 ................................................................................................. 4-14 Brake Assembly, Models 8300, 8400, 8500 and 8600, With Deadman Handle...................................................... 4-16 Brake Assembly, Models 8500 and 8600, With Pull Lever...................................................................................... 4-17 Drive Wheel Assembly........................................................................................................................................ 4-18

1079639, Revised: 8/12/2008

4-1

Pallet Truck/Tow Tractor Models 8300, 8400, 8500 and 8600, Drive and Brake Drive Unit and Brake Assembly, Models 8300 and 8400

Drive Unit and Brake Assembly, Models 8300 and 8400

4

Figure 4-1: Drive Unit and Brake Assembly, Models 8300 and 8400 14

8

20

3

1

23 15

11

5 25

12

13

6

26 27 24

30

17 18 29

21

101061714_B1

4-2

Top of Section

1079639, Revised: 8/12/2008

Pallet Truck/Tow Tractor Models 8300, 8400, 8500 and 8600, Drive and Brake Drive Unit and Brake Assembly, Models 8300 and 8400 List 4-1: Drive Unit and Brake Assembly, Models 8300 and 8400 FIGURE 4-1 ITEM NO. 1 3 5 6 8 11 12 13 14 15 17 18 20 21 23 24 25

QTY 1 5 4 1 1 1 1 1 1 1 3 2 1 1 1 1 1

PART NUMBER 400-060 710-069 710-132 724-363 760-148 810-910 830-424 850-111 870-846 870-860 5-002-012 5-002-046 812-000-178 Ref. 1025972 1031332 1075454 1037273 1060400

26 1 Ref. 27 1 1060389 29 3 1060810 30 12 1060955/005 31 2 710-067 32 2 771-119 33 2 772-119 34 1 750-013 R= Recommended Spare

1079639, Revised: 8/12/2008

DESCRIPTION Brake Assembly (See Figure 4-7.)

Screw Screw Screw Nut Pin, Cotter Spring, Compression Key Drum, Brake Drum, Brake (Cold Storage) Screw Screw Pin, Clevis Plate, Floor, Tractor Clevis, Cast Switch Assembly, Proximity Plate, Motor Adapter (Used with 12 in. Tire) Plate, Motor Adapter (Used with 10 in. Tire) (includes: items 31 thru 34) Bracket, Switch (Used with 10 in. Tire) (includes: items 31 thru 34) Drive Unit and Motor Assembly (See Figure 4-3.)

Support Machined, Handle Shim, Spacer, Slewing Screw Screw (Not Shown) Washer, Flat (Not Shown) Washer, Lock (Not Shown) Nut (Not Shown)

Top of Section

USED ON

R

4-3

Pallet Truck/Tow Tractor Models 8300, 8400, 8500 and 8600, Drive and Brake Drive Unit and Brake Assembly, Models 8300 and 8400

4-4

Top of Section

1079639, Revised: 8/12/2008

Pallet Truck/Tow Tractor Models 8300, 8400, 8500 and 8600, Drive and Brake Drive Unit and Brake Assembly, Models 8500 and 8600

Drive Unit and Brake Assembly, Models 8500 and 8600

4

Figure 4-2a: Drive Unit and Brake Assembly, Models 8500 and 8600 19

20

12

5

11

3

21

1 23

10

4

8

9 27

17 6 7

22

2 16

15

14

26

25

24

VIEW SHOWN WITH PULL LEVER BRAKE 1053539_E SHT 1 OF 2

1079639, Revised: 8/12/2008

Top of Section

4-5

Pallet Truck/Tow Tractor Models 8300, 8400, 8500 and 8600, Drive and Brake Drive Unit and Brake Assembly, Models 8500 and 8600

Drive Unit and Brake Assembly, Models 8500 and 8600

4

Figure 4-2b: Drive Unit and Brake Assembly, Models 8500 and 8600

38

31

5

11

3

1

4 12

35

36 39

33

37

32 6 40 21

23

9 6

27

6 7 7 34

2

22

15

16

14

VIEW SHOWN WITH DEADMAN HANDLE BRAKE

1060723_A SHT 2 OF 2

4-6

Top of Section

1079639, Revised: 8/12/2008

Pallet Truck/Tow Tractor Models 8300, 8400, 8500 and 8600, Drive and Brake Drive Unit and Brake Assembly, Models 8500 and 8600 List 4-2: Drive Unit and Brake Assembly, Models 8500 and 8600 FIGURE 4-2 ITEM NO. 1

QTY

PART NUMBER

1 400-080 1 400-060 2 2 710-067 3 6 710-069 4 4 710-132 5 1 760-148 6 2 771-119 7 2 772-119 8 1 830-044 9 1 850-111 10 1 861-013 11 1 870-846 12 1 870-860 14 3 5-002-012 15 2 5-002-046 16 12 7-718-010/040 17 1 850-138-253 19 1 1029277 20 1 1029278 21 1 1031332 22 1 1037200 23 1 1037273 24 AR 1047886/020 25 AR 1047886/030 26 AR 1047886/040 27 1 Ref. 31 1 060-205 32 1 710-071 33 1 724-363 34 1 750-013 35 1 810-910 36 1 830-424 37 1 114-010-523 38 1 812-000-178 39 1 850-137-819 40 1 1034995 A= With Deadman Handle R= Recommended Spare

1079639, Revised: 8/12/2008

DESCRIPTION Brake Assembly (See Figure 4-8.)

Brake Assembly (See Figure 4-7.)

Screw Screw Screw Nut Washer, Flat Washer, Lock Lever Return, Spring Key Pin Drum, Brake Drum, Brake (Cold Storage) Screw Screw Screw Cable Assembly, Brake Plate, Switch Bracket Bracket, Switch Switch Assembly, Proximity Support, Handle, Machined Bracket, Switch (Used with 10 in. Tire) Shim Shim Shim Drive Unit and Motor Assembly (See Figure 4-3.)

Clevis, Cast Screw Screw Nut Pin, Cotter Spring, Compression Screw, Brake Adjuster Pin, Clevis Bracket, Brake Bracket, Switch

Top of Section

USED ON A

R

A A A A A A A A A A

4-7

Pallet Truck/Tow Tractor Models 8300, 8400, 8500 and 8600, Drive and Brake Drive Unit and Motor Assembly

Drive Unit and Motor Assembly

4

Figure 4-3: Drive Unit and Motor Assembly 21

19

6

13

8 1

10 18

17

20

11

5

9

15

14

7

12

1060722

4-8

Top of Section

1079639, Revised: 8/12/2008

Pallet Truck/Tow Tractor Models 8300, 8400, 8500 and 8600, Drive and Brake Drive Unit and Motor Assembly List 4-3: Drive Unit and Motor Assembly FIGURE 4-3 ITEM NO. 1 5 6 7 8 9 10 11 12 13 14 15 17

QTY

PART NUMBER

DESCRIPTION

1 782-422 Plug, Mechanical, 0.38 in.

1 5-001-016 Screw 6 5-002-008 Screw 1 5-015-006 Nut 6 5-018-006 Washer, Flat 2 5-018-007 Washer, Flat 1 5-026-005 Key, Woodruff 1 7-750-920 Nut, Jam 5 828-003-193 Bolt, Drive Tire 1 828-005-446 Plug, Dipstick 1 306241-000 Strap, Static 1 314128-001 Bracket, Angle 1 1026468 Gear, Helical Pinion 1 1028922 Gear, Helical Pinion 18 1 1030277 Gasket, Drive Unit 19 1 1034456 Cover, Dipstick 20 1 1060225 Drive Unit (See Figure 4-4.)

1 1052700 Drive Unit (See Figure 4-5.)

21 1 1073979/700 Motor, Drive (See Figure 5-11.)

1 1089119/700 Motor, Drive (See Figure 5-11.)

1 1073980/700 Motor, Drive (EE) (See Figure 5-11.)

A= Models 8300 and 8400, Above Serial Number 840-06-6629 B= Models 8500 and 8600 C= See Vehicle Configuration

1079639, Revised: 8/12/2008

Top of Section

USED ON

B A

A B C

4-9

Pallet Truck/Tow Tractor Models 8300, 8400, 8500 and 8600, Drive and Brake Drive Unit, Models 8300 and 8400, Above Serial Number 840-06-66209

Drive Unit, Models 8300 and 8400, Above Serial Number 840-06-66209

4

Figure 4-4: Drive Unit, Models 8300 and 8400, Above Serial Number 840-06-66209

1

25

28

24 26 13 4

14

15

16

17 6

2 18

19

20

21

5

29

10

3 7

22 12

23

27

11 W1031913

4-10

Top of Section

1079639, Revised: 8/12/2008

Pallet Truck/Tow Tractor Models 8300, 8400, 8500 and 8600, Drive and Brake Drive Unit, Models 8300 and 8400, Above Serial Number 840-06-66209 List 4-4: Drive Unit, Models 8300 and 8400, Above Serial Number 840-06-66209 FIGURE 4-4 ITEM NO. 1 2 3 4 5 6 7 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29

QTY

PART NUMBER

1 1 1 1 1 1 1 8 11 1 1 AR AR AR AR AR AR AR AR 1 1 1 1 1 1 1 1

1060225/R 400-156 400-204 447-587 447-588 447-590 447-596 530-691 5-001-008 5-002-010 223-000-701 828-005-674 828-005-675/002 828-005-675/003 828-005-675/006 828-005-675/015 828-006-868/002 828-006-868/003 828-006-868/006 828-006-868/015 1020548/004 1025472 1031253 1020548/006 1052717 1060226 1060228 1060232

1079639, Revised: 8/12/2008

DESCRIPTION

USED ON

Drive Unit, Rebuilt Gear, Helical Gear and Pinion Set, Spiral Bearing Set Bearing Set Bearing Set Bearing Set Seal, Oil Screw Screw Plug, Magnetic Spacer Shim Shim Shim Shim Shim Shim Shim Shim Nut, Clamp Axle, Gear Seal, O-Ring Nut, Lock Bearing Assembly, Steer Housing, Gear, Lower Housing, Gear, Upper Plate, Cover

Top of Section

4-11

Pallet Truck/Tow Tractor Models 8300, 8400, 8500 and 8600, Drive and Brake Drive Unit, Models 8500 and 8600

Drive Unit, Models 8500 and 8600

4

Figure 4-5: Drive Unit, Models 8500 and 8600

30

25

26

27

11

28 31

13 3 17

16

15

33

14

5 1 10 18

19

20

34

21 23

4

12

2

32

6 24

29

1060720

4-12

Top of Section

1079639, Revised: 8/12/2008

Pallet Truck/Tow Tractor Models 8300, 8400, 8500 and 8600, Drive and Brake Drive Unit, Models 8500 and 8600 List 4-5: Drive Unit, Models 8500 and 8600 FIGURE 4-5 ITEM NO.

1 2 3 4 5 6 10 11 12 13 14 15 16 17 18 19 20 21 23 24 25 26 27 28 29 30 31 32 33 34

QTY

PART NUMBER

1 1 1 1 1 1 7 1 1 1 AR AR AR AR AR AR AR AR 1 1 1 1 1 1 11 1 1 1 1 1

1052700 1052700/R 400-204 447-587 447-588 447-590 447-596 530-691 5-001-008 7-750-920 223-000-701 828-005-674 828-005-675/002 828-005-675/003 828-005-675/006 828-005-675/015 828-006-868/002 828-006-868/003 828-006-868/006 828-006-868/015 1020548/004 1025472 1026468 1026469 1029764 1031253 1031254 1020548/006 1052717 1056153 1060248 1060658

1079639, Revised: 8/12/2008

DESCRIPTION Drive Unit Drive Unit, Rebuilt Gear and Pinion Set, Spiral Bearing Set Bearing Set Bearing Set Bearing Set Seal, Oil Screw Nut, Jam Plug, Magnetic Spacer Shim Shim Shim Shim Shim Shim Shim Shim Nut, Clamp Axle, Gear Gear, Helical Pinion Gear, Helical Housing Seal, O-Ring Screw Nut, Lock Bearing Assembly, Steer Housing Gasket, Drive Unit Plate, Cover

Top of Section

USED ON

B

4-13

Pallet Truck/Tow Tractor Models 8300, 8400, 8500 and 8600, Drive and Brake Brake Handle Assembly, Models 8500 and 8600

Brake Handle Assembly, Models 8500 and 8600

4

Figure 4-6: Brake Handle Assembly, Models 8500 and 8600

22

6

23

21

4

11

24

2 3 27 19 9 14

26

11 25 20

16

2

10 5 18

13

9

8

12

11

17

15

28

1

1053730_B

4-14

Top of Section

1079639, Revised: 8/12/2008

Pallet Truck/Tow Tractor Models 8300, 8400, 8500 and 8600, Drive and Brake Brake Handle Assembly, Models 8500 and 8600 List 4-6: Brake Handle Assembly, Models 8500 and 8600 FIGURE 4-6 ITEM NO.

QTY

PART NUMBER

1053730 1 1 810-813 2 3 810-815 3 2 810-816 4 3 810-909 5 1 830-349 6 2 861-013 8 2 5-002-031 9 5 5-002-050 10 1 5-003-006 11 5 5-004-004 12 1 5-006-030 13 1 850-137-911 14 2 850-138-123 15 1 1053752 16 1 1053753 17 1 1053754 18 1 1053755 19 1 1053756 20 1 1072644 21 1 1053758 22 1 1053759 23 1 1053760 24 1 1053761/001 25 1 1053761/002 26 1 1053762 27 1 1053763 28 1 1054521 R= Recommended Spare

1079639, Revised: 8/12/2008

DESCRIPTION Brake Handle Assembly, Models 8500 and 8600 Pin, Spring Pin, Spring Pin, Spring Pin, Spring Spring, Torsion Pin Screw Screw Screw Screw Screw, Set Rachet, Brake Cap, Bearing Shaft, Lock Bracket Lever, Parking Brake Lever, Brake, Left-Hand Lever, Brake, Right-Hand Shaft, Lever, Brake Arm, Actuator, Brake Cable, Actuator, Brake Link, Brake Cover, Brake Cover, Brake Housing, Brake Shaft, Cable Actuator Lock, Brake

Top of Section

USED ON

R

4-15

Pallet Truck/Tow Tractor Models 8300, 8400, 8500 and 8600, Drive and Brake Brake Assembly, Models 8300, 8400, 8500 and 8600, With Deadman Handle

Brake Assembly, Models 8300, 8400, 8500 and 8600, With Deadman Handle

4

Figure 4-7: Brake Assembly, Models 8300, 8400, 8500 and 8600, With Deadman Handle

2 4 6

5

1

3

W400-060

List 4-7: Brake Assembly, Models 8300, 8400, 8500 and 8600, With Deadman Handle FIGURE 4-7 ITEM NO.

QTY

PART NUMBER

400-060 1 1 400-060/01 2 1 400-059/Kit 3 1 400-059/94 4 1 Ref. 5 2 400-059/05 6 2 400-059/06 R= Recommended Spare

4-16

DESCRIPTION Brake Assembly Plate, Backing Cam and Clip Kit (includes item 4) Lever Clip Shoe Assembly Spring Return

Top of Section

USED ON

R R

1079639, Revised: 8/12/2008

Pallet Truck/Tow Tractor Models 8300, 8400, 8500 and 8600, Drive and Brake Brake Assembly, Models 8500 and 8600, With Pull Lever

Brake Assembly, Models 8500 and 8600, With Pull Lever

4

Figure 4-8: Brake Assembly, Models 8500 and 8600, With Pull Lever

2

5 1 9

7 3

8

10

6

W400-080

List 4-8: Brake Assembly, Models 8500 and 8600, With Pull Lever FIGURE 4-8 ITEM NO.

QTY

PART NUMBER

1 400-080 1 1 400-060/01 2 1 400-059/Kit 3 1 400-080/01 5 2 400-059/05 6 2 400-059/06 7 1 400-080/02 8 1 400-080/03 9 1 400-080/04 10 1 Ref. R= Recommended Spare

1079639, Revised: 8/12/2008

DESCRIPTION Brake Assembly Plate, Backing Cam and Clip Kit (includes item 10) Lever, Spline Shoe Assembly Spring Return Washer, Lock Nut Bolt Clip

Top of Section

USED ON

R

4-17

Pallet Truck/Tow Tractor Models 8300, 8400, 8500 and 8600, Drive and Brake Drive Wheel Assembly

Drive Wheel Assembly

4

Figure 4-9: Drive Wheel Assembly

2 1

W400-060

List 4-9: Drive Wheel Assembly FIGURE 4-9 ITEM NO. 1

QTY

DESCRIPTION

1058946 850-138-111 1063760/001 1063760/002 1063760/101 1063764/001 1063764/002 1060703/001 1060703/101 1060703/107 1060703/002 1060703/003 1060703/004 1068262/001 1059896/001 1059896/002 1059896/101 1059897/001 1059897/002

USED ON

Hub Hub 2 Tire, Rubber, 6K, Black (12 x 4.5 x 8 in.)

Tire, Rubber, 6K, White (12 x 4.5 x 8 in.)

Tire, Rubber, 6K, Black, Lugged (12 x 4.5 x 8 in.)

Tire, Rubber, 8K, Black (12 x 4.5 x 8 in.)

Tire, Rubber, 8K, White (12 x 4.5 x 8 in.)

Tire, Poly, Smooth, 85 Durometer (12 x 4.5 x 8 in.)

Tire, Poly, Smooth, 83 Durometer (12 x 4.5 x 8 in.)

Tire, Poly, Smooth, 93 Durometer (12 x 4.5 x 8 in.)

Tire, Poly, Grooved, 85 Durometer (12 x 4.5 x 8 in.)

Tire, Poly, Diamond, 85 Durometer (12 x 4.5 x 8 in.)

Tire, Poly, Siped, 85 Durometer (12 x 4.5 x 8 in.)

Tire, Poly, Crowned, 85 Durometer (12 x 4.5 x 8 in.)

Tire, Rubber, Smooth, Black (10.5 x 5 x 6.5 in.)

Tire, Rubber, Smooth, Non-Marking (10.5 x 5 x 6.5 in.)

Tire, Rubber Black, Lugged (10.5 x 5 x 6.5 in.)

Tire, Rubber, Smooth, Black, Reinforced (10.5 x 5 x 6.5 in.)

Tire, Rubber, Smooth, Non-Marking, Reinforced (10.5 x 5 x 6.5 in.)

1 632-091/001 Tire, Poly, Smooth, 85 Durometer (10 x 4.75 x 6.5 in.)

1 632-168 Tire, Poly, Diamond, 85 Durometer (10 x 4.75 x 6.5 in.)

1 632-169 Tire, Poly, Razor Siped, 85 Durometer (10 x 4.75 x 6.5 in.)

1 632-170 Tire, Poly, Center Grooved, 85 Durometer (10 x 4.75 x 6.5 in.)

A= Models 8300 and 8400 (8 in. Hub) Above Serial Number 840-06-66209 B= Models 8500 and 8600 (6.5 in. Hub)

4-18

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

PART NUMBER

Top of Section

A B A A A A A A A A A A A A B B B B B B B B B

1079639, Revised: 8/12/2008

SECTION 5 Electrical Components and Systems Electrical System .................................................................................................................................................. 5-3 Grab Rail Assembly, Model 8400 ......................................................................................................................... 5-9 Contactor Assembly, Standard............................................................................................................................. 5-12 Contactor Assembly, Main (EE)............................................................................................................................ 5-14 Horn Installation................................................................................................................................................. 5-17 Ignition Switch Installation ................................................................................................................................... 5-18 Battery Connector Assembly ................................................................................................................................ 5-20 Power Amplifier Assembly................................................................................................................................... 5-22 Fuse Enclosure Assembly, EE ............................................................................................................................... 5-24 Programming Key .............................................................................................................................................. 5-27 Drive Motor....................................................................................................................................................... 5-28

1079639, Revised: 8/12/2008

5-1

Pallet Truck/Tow Tractor Models 8300, 8400, 8500 and 8600, Electrical Components and Systems

5-2

Top of Section

1079639, Revised: 8/12/2008

Pallet Truck/Tow Tractor Models 8300, 8400, 8500 and 8600, Electrical Components and Systems Electrical System

Electrical System

5

Figure 5-1a: Electrical System

9

8

6

37

SEE DETAIL A

SEE DETAIL B

80 81 63

SEE DETAIL D

64 28

SEE DETAIL C SEE DETAIL E

1053995_A2 SHT 1 OF 4

1079639, Revised: 8/12/2008

Top of Section

5-3

Pallet Truck/Tow Tractor Models 8300, 8400, 8500 and 8600, Electrical Components and Systems Electrical System

Electrical System

5

Figure 5-1b: Electrical System

30 31 32

8 33

53

42

DETAIL A 41

23

DETAIL B

41

23

42

54

58 79

DETAIL B (MODEL 8500 WITH LIFT-LIMIT OVERRIDE) 1053995_A1, 1027570_A3, A4, A7 SHT 2 OF 4

5-4

Top of Section

1079639, Revised: 8/12/2008

Pallet Truck/Tow Tractor Models 8300, 8400, 8500 and 8600, Electrical Components and Systems Electrical System

Electrical System

5

Figure 5-1c: Electrical System

7

40

39

38

15

11

DETAIL C

35

16

36 27

4

18

13

10

41

23

DETAIL D W1027570_A3, W1027570_A3 SHT 3 OF 4

1079639, Revised: 8/12/2008

Top of Section

5-5

Pallet Truck/Tow Tractor Models 8300, 8400, 8500 and 8600, Electrical Components and Systems Electrical System

Electrical System

5

Figure 5-1d: Electrical System 21 3

5

22

25

23

50

24

12

56 62 58 57

2

DETAIL E 14

21

20

3

19 29

24

22

25

23

12

5

50

2 14 DETAIL E (MODEL 8600 ONLY)

20 29

19

W1027570_B5, B5B SHT 4 OF 4

5-6

Top of Section

1079639, Revised: 8/12/2008

Pallet Truck/Tow Tractor Models 8300, 8400, 8500 and 8600, Electrical Components and Systems Electrical System List 5-1: Electrical System (Sheet 1 of 2) FIGURE 5-1 ITEM NO. 2

QTY

PART NUMBER

1 1051096 1 1053861 3 3 1-074-104/001 4 1 590-514 5 1 590-587/113 6 1 Ref. 7 1 Ref. 8 AR 611-028 9 AR 611-044 10 1 850-136-863 1 1053862 1 590-514 11 1 1073477 12 2 774-116 13 1 772-107 14 2 771-012 15 4 714-055 16 4 772-016 18 1 701-062 19 2 701-119 20 2 772-112 21 2 724-399 22 2 724-414 23 5 772-116 24 9 771-016 25 3 750-006 27 4 701-012 28 1 1027646/004 29 1 1031801 30 1 1027646/005 31 1 1027646/006 32 1 1027646/007 33 1 811-710 34 11 ft. 611-070/003 35 1 1031959 36 4 774-005 37 AR 611-029 38 5 5-018-006 39 5 5-019-006 40 5 5-001-057 41 4 710-006 A= Model 8300 B= Model 8400 C= Model 8500 D= Model 8600 R= Recommended Spare

1079639, Revised: 8/12/2008

DESCRIPTION Contactor Assembly, Main (See Figure 5-3.)

Contactor Assembly, Main (EE) Standoff, Fuse Fuse, 15 Amp (FU3) Fuse, 250 Amp (FU2) Connector Assembly, Battery (See Figure 5-7.)

Power Amplifier (See Figure 5-8.)

Cable Tie Anchor, Plastic Mount Block, Fuse Holder Assembly, Fuse (EE) (includes:) Fuse, 15 Amp (FU3) Harness, Main Washer, Lock Washer, Lock Washer, Flat Screw Washer, Lock Screw Screw Washer, Lock Screw, Set Screw, Set Washer, Lock Washer, Flat Nut Screw Cable Assembly (M1-2 to B+) Bar, Bus (M1-1 to FU2-2) Cable Assembly (TA-U to TM-U) Cable Assembly (TA-V to TM-V) Cable Assembly (TA-W to TM-W) Clamp Sleeve, Expando (Not Shown) Plate, Mounting Washer, Lock Cable Tie Washer, Flat Washer, Lock Nut, Brass Screw

Top of Section

USED ON

R R

R

5-7

Pallet Truck/Tow Tractor Models 8300, 8400, 8500 and 8600, Electrical Components and Systems Electrical System List 5-1: Electrical System (Sheet 2 of 2) FIGURE 5-1 ITEM NO. 42 45 50 53 54 56 57 58 61 62 63 64 70 71

QTY

PART NUMBER

2 1 1 1 1 1 1 2 2 1 1 1 1 1

771-116 1067351/001 590-587/109 1031332 1033123 724-399 724-414 772-116 710-008 774-116 B24-115-270/286 B24-022-325/272 Ref. 1027723

72 1 1035115 79 1 1039145 80 1 1044855 81 1 1044856 82 1 1027646/012 83 1 Ref. 84 3 714-047 A= Model 8300 B= Model 8400 C= Model 8500 D= Model 8600 R= Recommended Spare

5-8

DESCRIPTION

USED ON

Washer, Flat Sleeve (Not Shown) Fuse, 150 Amp (FU1) Switch Assembly, Proximity Switch, Bracket, Lift Screw, Set Screw, Set Washer, Lock Screw Washer, Lock Cable Assembly (P1 to FU1-2) Cable Assembly (B- to MP-2) Power Option, Auxiliary (See 802) Harness Assembly, Coast (J10 to SW18 and SOL2) (Not Shown) Jumper (J10-1 and J10-2) (Not Shown) Harness, Lift-Limit Override Jumper (J10-1 and J10-5) Jumper (P4-4 and P4-5) Cable Assembly (M1-1 to FU2-2) (EE) Not Shown) Enclosure, Fuse (EE) (See Figure 5-9.) (Not Shown) Screw (Not Shown)

Top of Section

R

1079639, Revised: 8/12/2008

Pallet Truck/Tow Tractor Models 8300, 8400, 8500 and 8600, Electrical Components and Systems Grab Rail Assembly, Model 8400

Grab Rail Assembly, Model 8400

5

Figure 5-2a: Grab Rail Assembly, Model 8400

2 3 1

7 4

5 6

W1040570_A, 1040569_A SHT 1 OF 2

1079639, Revised: 8/12/2008

Top of Section

5-9

Pallet Truck/Tow Tractor Models 8300, 8400, 8500 and 8600, Electrical Components and Systems Grab Rail Assembly, Model 8400

Grab Rail Assembly, Model 8400

5

Figure 5-2b: Grab Rail Assembly, Model 8400

11

8

10

9

ELECTRICAL SCHEMATIC

W1035902_A1, W1035902_A2 SHT 2 OF 2

5-10

Top of Section

1079639, Revised: 8/12/2008

Pallet Truck/Tow Tractor Models 8300, 8400, 8500 and 8600, Electrical Components and Systems Grab Rail Assembly, Model 8400 List 5-2: Grab Rail Assembly, Model 8400 FIGURE 5-2 ITEM NO. 1 2 3 4 5 6 7 8 9 10 11

QTY 4 4 4 1 2 2 1 1 1 1 1

PART NUMBER 750-020 771-023 772-123 1040323 701-241 771-012 1066671/001 1041754 1041751 1041752 1041753

1079639, Revised: 8/12/2008

DESCRIPTION

USED ON

Nut Washer, Flat Washer, Lock Harness, Grab Rail Screw Washer, Flat Switch Assembly (includes:) Button, Lower/Lift (Rail) Button, Rabbit, Right-Hand (Rail) Button, Rabbit, Left-Hand (Rail) Button, Horn (Rail)

Top of Section

5-11

Pallet Truck/Tow Tractor Models 8300, 8400, 8500 and 8600, Electrical Components and Systems Contactor Assembly, Standard

Contactor Assembly, Standard

5

Figure 5-3: Contactor Assembly, Standard

3

4

10

1

5

2

6

11

9

1878_001

5-12

Top of Section

1079639, Revised: 8/12/2008

Pallet Truck/Tow Tractor Models 8300, 8400, 8500 and 8600, Electrical Components and Systems Contactor Assembly, Standard List 5-3: Contactor Assembly, Standard FIGURE 5-3 QTY PART NUMBER ITEM NO. 1 2 1-105-224/01 2 1 1-105-224/02 3 1 1-105-224/03 4 2 1-105-224/04 5 1 1-105-224/05 6 1 1-105-224/06 8 1 1-105-224/07 9 1 1-105-224/08 10 1 1-105-224/09 11 1 1-105-224/10 R= Recommended Spare

1079639, Revised: 8/12/2008

DESCRIPTION Contact Assembly, Fixed Contact Assembly, Moving Cover, Top Screw, Top Cover Spring, Return Coil and Frame Assembly Kit, Tip, Contactor (Not Shown) Cap, End

USED ON R R

R R

Enclosure, Side

Bracket

Top of Section

5-13

Pallet Truck/Tow Tractor Models 8300, 8400, 8500 and 8600, Electrical Components and Systems Contactor Assembly, Main (EE)

Contactor Assembly, Main (EE)

5

Figure 5-4: Contactor Assembly, Main (EE)

4 12 3 10 1

11 5 7 2

6

9

1053861_B1 SHT 1 OF 2

5-14

Top of Section

1079639, Revised: 8/12/2008

Pallet Truck/Tow Tractor Models 8300, 8400, 8500 and 8600, Electrical Components and Systems Contactor Assembly, Main (EE) List 5-4: Contactor Assembly, Main (EE) FIGURE 5-4 ITEM NO.

QTY

PART NUMBER

1053861 1 2 1053861/01 2 1 1053861/02 3 1 1-105-224/03 4 2 1-105-224/04 5 1 1-105-224/05 6 1 1053861/02 7 1 1053861/03 9 1 1-105-224/08 10 2 1-105-224/09 11 1 1-105-224/10 12 1 1053861/10 13 4 1053861/11 R= Recommended Spare

1079639, Revised: 8/12/2008

DESCRIPTION Contactor Assembly, Main (EE) Contact Assembly, Fixed (EE) Coil and Frame Assembly Cover, Top Screw, Top Cover Spring, Return Coil and Frame Assembly Insulator, Main Terminal Cap, End Enclosure, Side Bracket Enclosure, Top Screw (Not Shown)

Top of Section

USED ON

R

5-15

Pallet Truck/Tow Tractor Models 8300, 8400, 8500 and 8600, Electrical Components and Systems Contactor Assembly, Main (EE)

5-16

Top of Section

1079639, Revised: 8/12/2008

Pallet Truck/Tow Tractor Models 8300, 8400, 8500 and 8600, Electrical Components and Systems Horn Installation

Horn Installation

5

Figure 5-5: Horn Installation

1 2 3 4

5

W1019048_A

List 5-5: Horn Installation FIGURE 5-5 QTY PART NUMBER ITEM NO. 1 1 710-010 2 1 772-116 3 1 771-116 4 1 850-139-001 5 1 590-643/104 R= Recommended Spare

1079639, Revised: 8/12/2008

DESCRIPTION Screw Washer, Lock Washer, Flat Harness, Horn Horn (24 Volt)

Top of Section

USED ON

R

5-17

Pallet Truck/Tow Tractor Models 8300, 8400, 8500 and 8600, Electrical Components and Systems Ignition Switch Installation

Ignition Switch Installation

5

Figure 5-6: Ignition Switch Installation

9

4

3

2

1

7

5

8

6

W850_136_586

5-18

Top of Section

1079639, Revised: 8/12/2008

Pallet Truck/Tow Tractor Models 8300, 8400, 8500 and 8600, Electrical Components and Systems Ignition Switch Installation List 5-6: Ignition Switch Installation FIGURE 5-6 ITEM NO. 1

QTY

PART NUMBER

1 1-150-391 1 590-004/01 2 1 1020341/002 1 590-004/01 3 1 1-150-380 4 1 1-150-376 5 1 1045155 6 1 1045156 7 1 1020341/003 1 590-004/01 8 1 828-013-664 9 1 1055973 1 590-004/01 A= With Turtle Speed B= Without Turtle Speed

1079639, Revised: 8/12/2008

DESCRIPTION Switch, Key (3-Position) (includes:) Key Switch, Key (2-Position) (includes:) Key Switch, Rotary (3-Position, Keyless) Switch, Rotary (2-Position, Keyless) Decal, 3-Position Decal, 2-Position Switch, Key (EE) (2-Position) (includes:) Key Switch, Key (2-Position, Keyless) (EE) Switch, Key (3-Position) (EE) (includes:) Key

Top of Section

USED ON A A B B A B A B

5-19

Pallet Truck/Tow Tractor Models 8300, 8400, 8500 and 8600, Electrical Components and Systems Battery Connector Assembly

Battery Connector Assembly

5

Figure 5-7: Battery Connector Assembly

8 17 16 3 4

2 1

11 9 14 6 10

7

13

RIGHT-HAND SIDE

15 12

W1027556_C2

5-20

Top of Section

1079639, Revised: 8/12/2008

Pallet Truck/Tow Tractor Models 8300, 8400, 8500 and 8600, Electrical Components and Systems Battery Connector Assembly List 5-7: Battery Connector Assembly FIGURE 5-7 ITEM NO. 1

QTY

PART NUMBER

1 1027646/013 1 1027646/014 1 1027646/017 1 1027646/018 2 1 1027646/015 1 1027646/016 3 1 590-726 2 590-701 2 590-715 4 2 590-735 6 1 590-587/118 7 1 590-587/113 8 1 1027646/010 9 2 1-074-104/001 10 2 774-116 11 2 724-399 12 2 724-414 13 2 772-116 14 2 771-116 15 2 750-006 16 2 701-200 17 2 5-018-005 R= Recommended Spare

1079639, Revised: 8/12/2008

DESCRIPTION Cable Assembly (B+ to TP1), SB350 Cable Assembly (B+ to TP1), SB175 Cable Assembly (B+ to TP1), SB175 (EE) Cable Assembly (B+ to TP1), SB175 and SB350 (EE) Cable Assembly (B- to TA(B-)), SB350 Cable Assembly (B- to TA(B-)), SB175 Connector, Battery (SB350 Red) Connector, Battery (SB175 Gray) Connector, Battery (SB175 Red) Bushing Fuse, 400 Amp Fuse, 250 Amp Cable Assembly, 5 in. (FU5-2 to TP1) Standoff, Fuse Washer, Lock Screw, Set Screw, Set Washer, Lock Washer, Flat Nut Screw Washer, Flat

Top of Section

USED ON R

R R

5-21

Pallet Truck/Tow Tractor Models 8300, 8400, 8500 and 8600, Electrical Components and Systems Power Amplifier Assembly

Power Amplifier Assembly

5

Figure 5-8: Power Amplifier Assembly

3

2

1 5 4

7 6 9

10

8

W1042226-001_B

5-22

Top of Section

1079639, Revised: 8/12/2008

Pallet Truck/Tow Tractor Models 8300, 8400, 8500 and 8600, Electrical Components and Systems Power Amplifier Assembly List 5-8: Power Amplifier Assembly FIGURE 5-8 QTY PART NUMBER ITEM NO. 1 1 1042226/K01 2 1 1039888 3 1 1025343 4 4 5-001-005 5 4 5-019-005 6 1 1-030-007 7 1 1-030-008 8 2 5-010-006 9 2 5-019-002 10 4 1-074-002 R= Recommended Spare

1079639, Revised: 8/12/2008

DESCRIPTION Kit, Power Amplifier Assembly (includes:) Foil, Heatsink Plate, Heatsink Screw Washer, Lock Terminal Strip Insulator Screw Washer, Lock Shunt

Top of Section

USED ON R R

5-23

Pallet Truck/Tow Tractor Models 8300, 8400, 8500 and 8600, Electrical Components and Systems Fuse Enclosure Assembly, EE

Fuse Enclosure Assembly, EE

5

Figure 5-9: Fuse Enclosure Assembly, EE

8 11 4 6

1

15

12

5

3

14

2 10 7 9

13

1053909-D

5-24

Top of Section

1079639, Revised: 8/12/2008

Pallet Truck/Tow Tractor Models 8300, 8400, 8500 and 8600, Electrical Components and Systems Fuse Enclosure Assembly, EE List 5-9: Fuse Enclosure Assembly, EE FIGURE 5-9 ITEM NO.

QTY

PART NUMBER

1053909/001 1053909/002 1 2 310100-004 2 1 590-587/109 3 1 590-587/113 4 4 701-115 5 4 771-012 6 4 772-112 7 AR 776-023 8 AR 7-742-007/004 9 AR 7-750-808 10 AR 7-775-108 11 AR 828-011-200 12 1 1053905/001 1 1053905/002 13 1 1053908 14 2 1053993 15 2 310100-003 A= Models 8300, 8400 and 8500 B= Model 8600 R= Recommended Spare

1079639, Revised: 8/12/2008

DESCRIPTION Enclosure Assembly, Fuse (EE) Enclosure Assembly, Fuse (EE) Decal, 250 Amp Fuse, 150 Amp (FU1) Fuse, 250 Amp (FU2) Screw Washer, Flat Washer, Lock Washer, Lock Screw Nut, Jam Washer, Flat Conductor, Feedthru Cover, Plate Cover, Plate Enclosure, Weldment Spacer, Copper Decal, 150 Amp

Top of Section

USED ON A B

R

A B

5-25

Pallet Truck/Tow Tractor Models 8300, 8400, 8500 and 8600, Electrical Components and Systems Fuse Enclosure Assembly, EE

5-26

Top of Section

1079639, Revised: 8/12/2008

Pallet Truck/Tow Tractor Models 8300, 8400, 8500 and 8600, Electrical Components and Systems Programming Key

Programming Key

5

Figure 5-10: Programming Key

1

1016708A-804C

List 5-10: Programming Key FIGURE 5-10 ITEM NO. 1

QTY 1

PART NUMBER 209523BT

1079639, Revised: 8/12/2008

DESCRIPTION

USED ON

Key, Program

Top of Section

5-27

Pallet Truck/Tow Tractor Models 8300, 8400, 8500 and 8600, Electrical Components and Systems Drive Motor

Drive Motor

5

Figure 5-11: Drive Motor

5 7

9

6

3

8 2

4 26

25 24 21 20

18

23 22 13

19 16

10

15

17

11 14

12

1

W1036966-700

5-28

Top of Section

1079639, Revised: 8/12/2008

Pallet Truck/Tow Tractor Models 8300, 8400, 8500 and 8600, Electrical Components and Systems Drive Motor List 5-11: Drive Motor FIGURE 5-11 ITEM NO.

QTY

PART NUMBER

1073980/700 1 1 1036966/71 2 1 1036966/72 1 1089119/72 3 1 1036966/73 4 3 1036966/74 5 3 1036966/75 3 1034060/75 6 3 1036966/76 7 3 1036966/77 8 3 1036966/78 9 2 1036966/79 10 1 1036966/80 11 1 1036966/81 12 1 1036966/82 13 2 1036966/84 14 1 1036966/83 15 1 1034060/85 16 1 1034060/86 17 1 1034060/87 18 6 1036966/88 19 6 1036966/89 20 1 1036966/90 21 2 1036966/93 2 1089119/73 22 4 1036966/94 23 4 1036966/91 24 1 570-869/725 25 1 1036966/93 26 1 1062808/94 27 1 1062809/95 A= Motor 1073979/700 B= Motor 1089119/700 C= EE

1079639, Revised: 8/12/2008

DESCRIPTION Motor, Drive (EE) Rotor Frame Frame Board, Terminal Screw Nut Nut Nut Washer, Spring Disc Screw End Shield, Drive Clamp Screw Pin, Roll Bearing, Encoder Assembly O-Ring Seal, Oil Washer, Wavey Screw Washer, Sealing End Bell, Brake Pin, Roll Pin, Roll Screw Washer, Spring Bearing Ring, Locking Sensor, Temperature Enclosure (Not Shown)

Top of Section

USED ON C A B

B

A B

C

5-29

Pallet Truck/Tow Tractor Models 8300, 8400, 8500 and 8600, Electrical Components and Systems Drive Motor

5-30

Top of Section

1079639, Revised: 8/12/2008

SECTION 6 Hydraulic Components Hydraulic System ................................................................................................................................................. 6-2 Lift Pump and Motor Assembly ............................................................................................................................... 6-5 Lift Cylinder Assembly........................................................................................................................................... 6-7 Lift Cylinder Assembly, 6K................................................................................................................................... 6-12

1079639, Revised: 8/12/2008

6-1

Pallet Truck/Tow Tractor Models 8300, 8400, 8500 and 8600, Hydraulic Components Hydraulic System

Hydraulic System

6

Figure 6-1: Hydraulic System

8

5

4

3 1 2

15 23

12 10

10

11

14

9 16

13

17

7 6

18

22

21

19

W1039357_K

6-2

Top of Section

1079639, Revised: 8/12/2008

Pallet Truck/Tow Tractor Models 8300, 8400, 8500 and 8600, Hydraulic Components Hydraulic System List 6-1: Hydraulic System FIGURE 6-1 ITEM NO. 1

QTY

1 1 2 2 3 1 4 1 5 2 6 1 7 1 8 1 9 1 10 2 11 1 12 1 13 17 in.

14 10 in.

15 2 16 2 17 2 18 2 19 2 20 1 21 2 22 2 23 2 A= Plastic Reservoir B= Metal Reservoir C= 6K Only

PART NUMBER 1052277/001 1052277/002 710-127 792-568 792-480 792-514 792-478 792-521 1039379 1039380 792-212/009 792-211/006 792-637 247-011/005 247-011/005 1015666/400 850-138-966 5-001-002 850-139-235 5-018-005 1074515 307893-000 1089352/001 1077465/001

1079639, Revised: 8/12/2008

DESCRIPTION Pump and Motor Assembly, Lift (See Figure 6-2b.)

Pump and Motor Assembly, Lift (See Figure 6-2b.)

Screw Connector, O-Ring Boss, Male Tee, Swivel Elbow, Swivel, 90 Degree Elbow, 45 Degree Elbow, 90 Degree Hose Assembly Hose Assembly Elbow, Male, 90 Degree Tee, Male, Branch Elbow Adaptor, O-Ring Boss Tubing, Filter, Polyester Tubing, Filter, Polyester Cylinder Assembly (See Figure 6-3.)

Shaft, Bottom Link Screw Spacer, Lift Ram Washer, Flat Decal (Not Shown) Shim, Spacer Fitting, Elbow Cylinder Assembly, Lift (See Figure 6-4.)

Top of Section

USED ON A B

C C C

6-3

Pallet Truck/Tow Tractor Models 8300, 8400, 8500 and 8600, Hydraulic Components Hydraulic System

6-4

Top of Section

1079639, Revised: 8/12/2008

Pallet Truck/Tow Tractor Models 8300, 8400, 8500 and 8600, Hydraulic Components Lift Pump and Motor Assembly

Lift Pump and Motor Assembly

6

Figure 6-2a: Lift Pump and Motor Assembly

1

17 18

16

3d 19

2

W560-215PG1 SHT 1 OF 2

1079639, Revised: 8/12/2008

Top of Section

6-5

Pallet Truck/Tow Tractor Models 8300, 8400, 8500 and 8600, Hydraulic Components Lift Pump and Motor Assembly

Lift Pump and Motor Assembly

6

Figure 6-2b: Lift Pump and Motor Assembly

2

1

3

3a

3d 7 11

14 6

5a

4 14

8

1052277 SHT 2 OF 2

6-6

Top of Section

1079639, Revised: 8/12/2008

Pallet Truck/Tow Tractor Models 8300, 8400, 8500 and 8600, Hydraulic Components Lift Cylinder Assembly

Lift Cylinder Assembly

6

List 6-2: Lift Pump and Motor Assembly (Sheet 1 of 2) FIGURE 6-2 ITEM NO.

QTY

PART NUMBER 1052277/001 1052277/002 NSS 22226-05 1052277/07 560-206/131 NSS NSS NSS 860-626/001 560-206/123 NSS 560-207/114 560-206/129 1052277/125 NSS NSS NSS NSS 1052277/126 560-213/04 560-213/02 560-217/136 792-637 560-217/05 NSS NSS NSS NSS NSS NSS NSS NSS NSS NSS NSS NSS NSS NSS NSS NSS

1 1 2 1 2a 1 3 1 3a 1 3b 1 3c 1 3d 1 4 1 4a 1 5a 1 5b 1 6 1 6a 1 6b 1 6c 1 6d 1 6e 1 7 1 7a 1 8 1 11 1 14 1 14a 1 14b 1 14c 1 14d 4 14e 4 14f 1 14g 1 14h 1 14i 1 14j 1 14k 1 14l 1 14m 1 14n 1 14o 1 14p 1 A= Plastic Reservoir B= Metal Reservoir R= Recommended Spare

1079639, Revised: 8/12/2008

DESCRIPTION Pump and Motor Assembly, Lift Pump and Motor Assembly, Lift Motor (includes items 16 thru 19) Solenoid Lead, Wire Pump Assembly, Lift (includes:) Screw O-Ring O-Ring Coupling Valve, Flow Control (includes:) Spring Coil, 24 Volt Stem, Valve Valve, Relief (includes:) Gasket Screw, Adjustment Spring Ball Seat Adaptor, Machined Valve Assembly, Check Elbow Kit, With Vent Plug Adaptor, O-Ring Boss Kit, Reservoir With Tubes (includes:) O-Ring O-Ring O-Ring Screw Screw Washer Ring, Retaining Ring, Retaining Retainer Tube, Inlet Tube, Relief Tube, Return Spring, Locking Retainer Strainer Magnet

Top of Section

USED ON A B R

6-7

Pallet Truck/Tow Tractor Models 8300, 8400, 8500 and 8600, Hydraulic Components Lift Cylinder Assembly List 6-2: Lift Pump and Motor Assembly (Sheet 2 of 2) FIGURE 6-2 QTY PART NUMBER ITEM NO. 14q 1 NSS 14r 4 NSS 14s 1 NSS 14t 1 NSS 15 1 560-213/01 16 2 560-204/328 17 1 560-213/07 18 1 442-205 19 1 442-210 A= Plastic Reservoir B= Metal Reservoir R= Recommended Spare

6-8

DESCRIPTION Washer Screw O-Ring Plug, Vent Seal Kit, (Not Shown) Bolt Brush Set (Holder and Springs) Bearing, Commutator End Bearing, Drive End

Top of Section

USED ON

R R R

1079639, Revised: 8/12/2008

Pallet Truck/Tow Tractor Models 8300, 8400, 8500 and 8600, Hydraulic Components Lift Cylinder Assembly

1079639, Revised: 8/12/2008

Top of Section

6-9

Pallet Truck/Tow Tractor Models 8300, 8400, 8500 and 8600, Hydraulic Components Lift Cylinder Assembly

Figure 6-3: Lift Cylinder Assembly

3 6 5

1

2

9 8 7 4

6

W540-116

6-10

Top of Section

1079639, Revised: 8/12/2008

Pallet Truck/Tow Tractor Models 8300, 8400, 8500 and 8600, Hydraulic Components Lift Cylinder Assembly List 6-3: Lift Cylinder Assembly FIGURE 6-3 ITEM NO.

QTY

PART NUMBER

1 1015666/400 1 1 N/A 2 1 540-116/413 3 1 540-116/412 4 1 1015666/414 5 1 540-047/417 6 1 1015666/421 7 1 540-068/417 8 1 1015666/417 9 1 540-068/418 R= Recommended Spare

1079639, Revised: 8/12/2008

DESCRIPTION Cylinder Assembly, Lift Housing Weldment, Barrel Rod Weldment, Piston Piston, Machined Gland, Machined Nut Seal Kit Ring, Retaining, Internal Spacer Ring, Retaining, External

Top of Section

USED ON

R

6-11

Pallet Truck/Tow Tractor Models 8300, 8400, 8500 and 8600, Hydraulic Components Lift Cylinder Assembly, 6K

Lift Cylinder Assembly, 6K

6

Figure 6-4: Lift Cylinder Assembly, 6K

4

3 1 2 5

1077465_A

List 6-4: Lift Cylinder Assembly, 6K FIGURE 6-4 ITEM NO.

QTY

PART NUMBER

1077465/001 1 1 14966-12 2 1 27892-00 3 1 49533-05 4 1 1077464 5 1 1077466/001 R= Recommended Spare

6-12

DESCRIPTION Cylinder Assembly, Lift, 6K Wiper, Rod, Cylinder Stop, Ring Seal, Rod Housing, Machined Rod, Piston

Top of Section

USED ON

R

1079639, Revised: 8/12/2008

SECTION 7 Mast Fork Attachment Assembly, Models 8300, 8400, 8500 ........................................................................................... 7-2 Fork Linkage, Models 8300, 8400, 8500 .............................................................................................................. 7-8 Pull Rod, Models 8300, 8400, 8500, Up To 60 in. ............................................................................................... 7-10 Pull Rod 6K, 84 in. and Up ................................................................................................................................. 7-13 Pull Rod 8K, 84 in. and Up ................................................................................................................................. 7-14 Load Wheel Assembly, 6K .................................................................................................................................. 7-16 Load Wheel Assembly, 8K, Split Wheel, Tandem................................................................................................... 7-17 Load Wheel Assembly, 8K, Single Wheel, Tandem ................................................................................................ 7-18 Entry Roller Installation........................................................................................................................................ 7-19 Entry Slider Installation........................................................................................................................................ 7-20

1079639, Revised: 8/12/2008

7-1

Pallet Truck/Tow Tractor Models 8300, 8400, 8500 and 8600, Mast Fork Attachment Assembly, Models 8300, 8400 and 8500

Fork Attachment Assembly, Models 8300, 8400 and 8500

7

Figure 7-1a: Fork Attachment Assembly, Models 8300, 8400 and 8500 SEE DETAIL C

SEE DETAIL A 12

4

9

SEE DETAIL B 24

12

11

9

28

1

DETAIL A

1067680_B1, B3 SHT 1 OF 3

7-2

Top of Section

1079639, Revised: 8/12/2008

Pallet Truck/Tow Tractor Models 8300, 8400, 8500 and 8600, Mast Fork Attachment Assembly, Models 8300, 8400 and 8500

Fork Attachment Assembly, Models 8300, 8400 and 8500

7

Figure 7-1b: Fork Attachment Assembly, Models 8300, 8400 and 8500 18

27

25 5

23

22

7

9

12

11

19

26

6K fork length 60 in. and under 22

18

27

19

22 26

11

25

12 9

5

6K fork length 80 in. and over and all 8K 23

7

DETAIL B 1067680_B4, B5 SHT 2 OF 3

1079639, Revised: 8/12/2008

Top of Section

7-3

Pallet Truck/Tow Tractor Models 8300, 8400, 8500 and 8600, Mast Fork Attachment Assembly, Models 8300, 8400 and 8500

Fork Attachment Assembly, Models 8300, 8400 and 8500

7

Figure 7-1c: Fork Attachment Assembly, Models 8300, 8400 and 8500 2

20

21

3

DETAIL C 6

30

10 13

17

16

7

14 1067680_B2 SHT 3 OF 3

7-4

Top of Section

1079639, Revised: 8/12/2008

Pallet Truck/Tow Tractor Models 8300, 8400, 8500 and 8600, Mast Fork Attachment Assembly, Models 8300, 8400 and 8500 List 7-1: Fork Attachment Assembly, Models 8300, 8400 and 8500 (Sheet 1 of 2) FIGURE 7-1 ITEM NO. 1 2 3 4 5 6 7 9 10 11 12 13 14

QTY

PART NUMBER

2 360-067/004 4 714-145 4 750-234 2 771-119 4 810-132 2 810-763 4 840-033 6 5-001-009 4 5-001-024 4 5-018-006 6 5-019-006 4 5-019-008 4 850-138-963/001 4 850-138-963/501 16 2 1023724/001 2 1023724/002 2 1023724/501 2 1023724/502 17 2 1025048 18 2 1026370 2 1026376 19 2 1026386/001 2 1026386/002 2 1026386/501 2 1026386/502 20 2 1026637/001 2 1026637/501 2 1073994/001 2 1073994/002 21 4 1030582 4 716-008 22 2 1044706 2 850-139-198 2 850-139-277 23 2 1044707/001 2 1044707/501 2 1072666/001 2 1072666/002 2 1072603/001 2 1072603/002 24 2 1045247/001 2 1045246/001 A= 6K fork length 60 in. and under B= 8K C= 6K fork length 84 in. and over

1079639, Revised: 8/12/2008

DESCRIPTION

USED ON

Roller Screw Nut Washer, Flat Ring, Retaining Pin, Spiral Fitting, Grease Screw Screw Washer, Flat Washer, Lock Washer, Lock Pin Weldment, Retainer (Greaseable) Pin Weldment, Retainer (Non-Greaseable) Pin, Tractor Link Support (Standard) (Greaseable) Pin, Tractor Link Support (Standard) (Non-Greaseable) Pin, Tractor Link Support (Stainless) (Greaseable) Pin, Tractor Link Support (Stainless) (Non-Greaseable) Clevis, Machined, Cylinder Pin, Spiral Pin, Spiral Shaft Weldment, Truck, Link (Standard) (Greaseable) Shaft Weldment, Truck, Link (Standard) (Non-Greaseable) Shaft Weldment, Truck, Link (Stainless) (Greaseable) Shaft Weldment, Truck, Link (Stainless) (Non-Greaseable) Shaft, Pivot (Standard) Shaft, Pivot (Stainless) Shaft, Pivot (Standard) Shaft, Pivot (Stainless) Screw Screw Sleeve, Pin, Eccentric Sleeve, Pin, Eccentric Sleeve, Pin, Eccentric Pin, Eccentric (Standard) Pin, Eccentric (Stainless) Pin, Eccentric (Standard) Pin, Eccentric (Stainless) Pin, Eccentric (Standard) Pin, Eccentric (Stainless) Pipe, Spacer Pipe, Spacer

Top of Section

A, C B

A, C A, C B B A B, C A B C A A B B C C A, C B

Page Revised 6/20/2008

7-5

Pallet Truck/Tow Tractor Models 8300, 8400, 8500 and 8600, Mast Fork Attachment Assembly, Models 8300, 8400 and 8500 List 7-1: Fork Attachment Assembly, Models 8300, 8400 and 8500 (Sheet 2 of 2) FIGURE 7-1 ITEM NO. 25

QTY

PART NUMBER

2 1050893/001 2 1050893/501 2 1050893/002 2 1050893/502 26 2 1052665/001 2 1052665/003 27 2 1052665/002 28 2 1055342/001 2 1055342/501 30 2 771-230 A= 6K fork length 60 in. and under B= 8K C= 6K fork length 84 in. and over

7-6 Page Revised 6/20/2008

DESCRIPTION

USED ON

Shaft, Rear Link (Standard) Shaft, Rear Link (Stainless) Shaft, Rear Link (Standard) Shaft, Rear Link (Stainless) Spacer, Bell Crank, 0.38 in.

Spacer, Bell Crank, 0.75 in.

Spacer, Bell Crank, 0.62 in.

Pin, Front Link Weldment (Greaseable) Pin, Front Link Weldment (Non-Greaseable) Washer, Flat

Top of Section

A, C A, C B B A, C B A, C

1079639, Revised: 8/12/2008

Pallet Truck/Tow Tractor Models 8300, 8400, 8500 and 8600, Mast Fork Attachment Assembly, Models 8300, 8400 and 8500

1079639, Revised: 8/12/2008

Top of Section

7-7

Pallet Truck/Tow Tractor Models 8300, 8400, 8500 and 8600, Mast Fork Linkage, Models 8300, 8400 and 8500

Fork Linkage, Models 8300, 8400 and 8500

7

Figure 7-2: Fork Linkage, Models 8300, 8400 and 8500 25

21

24

15

20

3

14

4 22

26 2

13 23

24 5

27

27 26 6 16

17

18

19 1067378_A

List 7-2: Fork Linkage, Models 8300, 8400 and 8500 (Sheet 1 of 2) FIGURE 7-2 ITEM NO. 2

3

QTY 4 4 4 4 2 2 4

PART NUMBER 1025348/007 1050088/003 1025349/007 1050089/003 1025349/003 1050089/003 1025349/001

DESCRIPTION Bushing (Greaseable) Bushing, Composite (Non-greaseable) Bushing (Greaseable) Bushing, Composite (Non-greaseable) Bushing (Greaseable) Bushing, Composite (Non-greaseable) Bushing (Greaseable)

USED ON A A B, C B, C A A B, C

A= 6K B= 8K C= 8K Tandem

7-8 Page Revised 6/20/2008

Top of Section

1079639, Revised: 8/12/2008

Pallet Truck/Tow Tractor Models 8300, 8400, 8500 and 8600, Mast Fork Linkage, Models 8300, 8400 and 8500 List 7-2: Fork Linkage, Models 8300, 8400 and 8500 (Sheet 2 of 2) FIGURE 7-2 ITEM NO. 4 5 6

13

14

15 16 17 18 19 20 21 22

23 24 26

27

QTY 2 4 4 4 4 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 4 4 4 2 2 2 2 4 4 4 4 8 6 2 2 2 2 2 2 2 2

PART NUMBER 1050089/004 1025349/006 1050089/002 1025349/007 1050089/003 1025351/002 1025351/004 1025353/002 1025353/006 1073250/001 1073250/003 1067383/001 1067383/003 1072659/001 1072659/003 1067384/001 1067384/003 1072660/001 1072660/003 1068074/002 850-138-802 5-003-023 5-018-007 5-019-007 7-460-005/001 1050092/035 7-460-005/002 1050091/035 780-330/001 1050090/001 780-330/002 1050090/002 840-018 840-033 1026377/001 1026377/003 1026377/002 1026377/004 1026378/001 1026378/003 1026378/002 1026378/004

DESCRIPTION

USED ON

Bushing, Composite (Non-greaseable) Bushing (Greaseable) Bushing, Composite (Non-greaseable) Bushing (Greaseable) Bushing, Composite (Non-greaseable) Fork Trail, Machined Fork Trail, Machined, Galvanized Fork Trail, Machined Fork Trail, Machined, Galvanized Fork Trail, Machined Fork Trail, Machined, Galvanized Bell Crank Subassembly, Left-Hand Bell Crank Subassembly, Left-Hand, Galvanized Bell Crank Subassembly, Left-Hand Bell Crank Subassembly, Left-Hand, Galvanized Bell Crank Subassembly, Right-Hand Bell Crank Subassembly, Right-Hand, Galvanized Bell Crank Subassembly, Right-Hand Bell Crank Subassembly, Right-Hand, Galvanized Top linkage Sub Assembly Guard, Load Wheel Screw Washer, Flat Washer, Lock Bushing (Greaseable) Bushing, Composite (Non-greaseable) Bushing (Greaseable) Bushing, Composite (Non-greaseable) Bushing (Greaseable) Bushing, Composite (Non-greaseable) Bushing (Greaseable) Bushing, Composite (Non-greaseable) Fitting, Grease (Greaseable Bushings Only) Fitting, Grease (Greaseable Bushings Only) Block, Pivot, Right-Hand Block, Pivot, Right-Hand, Galvanized Block, Pivot, Right-Hand Block, Pivot, Right-Hand, Galvanized Block, Pivot, Left-Hand Block, Pivot, Left-Hand, Galvanized Block, Pivot, Left-Hand Block, Pivot, Left-Hand, Galvanized

B, C

A A B B C C A A B, C B, C A A B, C B, C A, B A, B A, B A, B

A A B, C B, C

A A B, C B, C A A B, C B, C

A= 6K B= 8K C= 8K Tandem

1079639, Revised: 8/12/2008

Top of Section

Page Revised 6/20/2008

7-9

Pallet Truck/Tow Tractor Models 8300, 8400, 8500 and 8600, Mast Pull Rod, Models 8300, 8400 and 8500, Up to 60 in.

Pull Rod, Models 8300, 8400 and 8500, Up to 60 in.

7

Figure 7-3: Pull Rod, Models 8300, 8400 and 8500, Up to 60 in.

1

2

3

4

1073318

7-10

Top of Section

1079639, Revised: 8/12/2008

Pallet Truck/Tow Tractor Models 8300, 8400, 8500 and 8600, Mast Pull Rod, Models 8300, 8400 and 8500, Up to 60 in.

List 7-3: Pull Rod, Models 8300, 8400 and 8500, Up to 60 in. (Sheet 1 of 2) FIGURE 7-3 ITEM NO. 1

2

3

4

QTY 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2

PART NUMBER 1054682/236 1054682/242 1054682/246 1054682/248 1054682/260 1054682/536 1054682/542 1054682/546 1054682/548 1054682/560 1054681/132 1054681/136 1054681/142 1054681/146 1054681/148 1054681/160 1068952/132 1068952/136 1068952/142 1068952/146 1068952/148 1068952/160 1054681/032 1054681/036 1054681/042 1054681/046 1054681/048 1054681/060 1068952/032 1068952/036 1068952/042 1068952/046 1068952/048 1068952/060 1054681/336 1054681/342 1054681/346 1054681/348 1054681/360 1054681/448

DESCRIPTION Pull Rod, 36 in. Fork Length Pull Rod, 42 in. Fork Length Pull Rod, 46 in. Fork Length Pull Rod, 48 in. Fork Length Pull Rod, 60 in. Fork Length Pull Rod, 36 in. Fork Length Pull Rod, 42 in. Fork Length Pull Rod, 46 in. Fork Length Pull Rod, 48 in. Fork Length Pull Rod, 60 in. Fork Length Pull Rod, 32 in. Fork Length Pull Rod, 36 in. Fork Length Pull Rod, 42 in. Fork Length Pull Rod, 46 in. Fork Length Pull Rod, 48 in. Fork Length Pull Rod, 60 in. Fork Length Pull Rod, 32 in. Fork Length Pull Rod, 36 in. Fork Length Pull Rod, 42 in. Fork Length Pull Rod, 46 in. Fork Length Pull Rod, 48 in. Fork Length Pull Rod, 60 in. Fork Length Pull Rod, 32 in. Fork Length Pull Rod, 36 in. Fork Length Pull Rod, 42 in. Fork Length Pull Rod, 46 in. Fork Length Pull Rod, 48 in. Fork Length Pull Rod, 60 in. Fork Length Pull Rod, 32 in. Fork Length Pull Rod, 36 in. Fork Length Pull Rod, 42 in. Fork Length Pull Rod, 46 in. Fork Length Pull Rod, 48 in. Fork Length Pull Rod, 60 in. Fork Length Pull Rod, 36 in. Fork Length Pull Rod, 42 in. Fork Length Pull Rod, 46 in. Fork Length Pull Rod, 48 in. Fork Length Pull Rod, 60 in. Fork Length Pull Rod, 48 in. Fork Length

USED ON A A A A A B B B B B A A A A A A B B B B B B A A A A A A B B B B B B A A A A A A

A= Painted B= Galvanized Note: Item 1 is for 6 in. Battery Box Item 2 is for 9 in. Battery Box Item 3 is for Model 8300 or 8400 with 13 in. Battery Box Item 4 is for Model 8500 with 13 in. Battery Box

1079639, Revised: 8/12/2008

Top of Section

7-11

Pallet Truck/Tow Tractor Models 8300, 8400, 8500 and 8600, Mast Pull Rod, Models 8300, 8400 and 8500, Up to 60 in.

List 7-3: Pull Rod, Models 8300, 8400 and 8500, Up to 60 in. (Sheet 2 of 2) FIGURE 7-3 ITEM NO.

QTY 2 2 2 2 2 2 2 2

PART NUMBER 1054681/460 1068952/336 1068952/342 1068952/346 1068952/348 1068952/360 1068952/448 1068952/460

DESCRIPTION Pull Rod, 60 in. Fork Length Pull Rod, 36 in. Fork Length Pull Rod, 42 in. Fork Length Pull Rod, 46 in. Fork Length Pull Rod, 48 in. Fork Length Pull Rod, 60 in. Fork Length Pull Rod, 48 in. Fork Length Pull Rod, 60 in. Fork Length

USED ON A B B B B B B B

A= Painted B= Galvanized Note: Item 1 is for 6 in. Battery Box Item 2 is for 9 in. Battery Box Item 3 is for Model 8300 or 8400 with 13 in. Battery Box Item 4 is for Model 8500 with 13 in. Battery Box

7-12

Top of Section

1079639, Revised: 8/12/2008

Pallet Truck/Tow Tractor Models 8300, 8400, 8500 and 8600, Mast Pull Rod, 6K, 84 in. and Up

Pull Rod, 6K, 84 in. and Up

7

Figure 7-4: Pull Rod, 6K, 84 in. and Up

1

2

1073318

List 7-4: Pull Rod, 6K, 84 in. and Up FIGURE 7-4 ITEM NO. 1

2

QTY

PART NUMBER

2 2 2 2 2 2 2

1026367/084 1026367/284 1026367/096 1026367/103 1026367/109 1026367/396 1026367/496

2 2 2 2 2 2 2 2 2

1026367/122 1073318/001 1073318/002 1073318/003 1073318/004 1073318/005 1073318/006 1073318/007 1073318/008

DESCRIPTION Pull Rod, 84 in. Fork Length (With Two 42 in. Pallets) Pull Rod, 84 in. Fork Length, Australia Pull Rod, 84 in., 93 in., and 96 in. Fork Length Pull Rod, 103 in. Fork Length Pull Rod, 84 in. Fork Length, Australia Pull Rod, 84 in., 93 in., and 96 in. Fork Length Pull Rod, 84 in., and 96 in. Fork Length, Extended Compartment Pull Rod, 103 in. Fork Length Pull Rod, 84 in. Fork Length (With Two 42 in. Pallets) Pull Rod, 84 in., 93 in., and 96 in. Fork Length Pull Rod, 103 in. Fork Length Pull Rod, 84 in. Extended Compartment, Australia Pull Rod, 103 in. Fork Length Pull Rod, 84 in. Fork Length, Australia Pull Rod, 84 in., and 96 in. Fork Length Pull Rod, 84 in., and 96 in. Fork Length, Extended Compartment

USED ON A A A A B B B B A, C A, C A, C B, C B, C A, C B, C B, C

A= Model 8400 B= Model 8500 C= Item 2 is Galvanized

1079639, Revised: 8/12/2008

Top of Section

7-13

Pallet Truck/Tow Tractor Models 8300, 8400, 8500 and 8600, Mast Pull Rod, 8K, 84 in. and Up

Pull Rod, 8K, 84 in. and Up

7

Figure 7-5: Pull Rod, 8K, 84 in. and Up

1

2

1073318

7-14

Top of Section

1079639, Revised: 8/12/2008

Pallet Truck/Tow Tractor Models 8300, 8400, 8500 and 8600, Mast Pull Rod, 8K, 84 in. and Up List 7-5: Pull Rod, 8K, 84 in. and Up FIGURE 7-5 ITEM NO. 1

2

QTY

PART NUMBER

2 2 2 2

1026366/084 1026366/096 1026366/103 1026366/109

2 2 2 2

1026366/122 1026366/284 1026366/396 1026366/496

2 2 2 2 2 2

1026366/120 1026366/144 1026366/244 1026366/344 1026366/444 1026366/544

2

1026366/644

2 2 2 2

1073319/005 1073319/006 1073319/007 1073319/008

2 2 2 2

1073319/009 1073319/010 1073319/011 1073319/012

2 2 2 2 2 2

1073319/013 1073319/014 1073319/015 1073319/016 1073319/017 1073319/018

2

1073319/019

DESCRIPTION

USED ON

Pull Rod, 84 in. Fork Length (With Two 42 in. Pallets) Pull Rod, 84 in., 93 in., and 96 in. Fork Length Pull Rod, 103 in. Fork Length Pull Rod, 84 in. Fork Length, Extended Compartment, Australia Pull Rod, 103 in. Fork Length Pull Rod, 84 in. Fork Length, Australia Pull Rod, 84 in., and 96 in., Fork Length Pull Rod, 84 in., and 96 in., Fork Length, Extended Compartment Pull Rod, 120 in. Fork Length Pull Rod, 144 in. Fork Length (1st. Slot of 3rd. Pallet) Pull Rod, 144 in. Fork Length, Tandem, 96 in.

Pull Rod, 144 in. Fork Length (1st. Slot of 3rd. Pallet) Pull Rod, 144 in. Fork Length (2nd. Slot of 2nd. Pallet) Pull Rod, 144 in. Fork Length, Extended Compartment (1st.

Slot of 3rd. Pallet) Pull Rod, 144 in, Fork Length, Extended Compartment (2nd.

Slot of 2nd. Pallet) Pull Rod, 84 in. Fork Length (With Two 42 in. Pallets) Pull Rod, 84 in., 93 in., and 96 in. Fork Length Pull Rod, 103 in. Fork Length Pull Rod, 84 in. Fork Length, Extended Compartment, Australia Pull Rod, 103 in. Fork Length Pull Rod, 84 in. Fork Length, Australia Pull Rod, 84 in. and 96 in. Fork Length Pull Rod, 84 in. and 96 in. Fork Length, Extended Compartment Pull Rod, 120 in. Fork Length Pull Rod, 144 in. Fork Length (1st. Slot of 3rd. Pallet) Pull Rod, 144 in. Fork Length, Tandem, 96 in.

Pull Rod, 144 in. Fork Length (1st. Slot of 3rd. Pallet) Pull Rod, 144 in. Fork Length (2nd. Slot of 2nd. Pallet) Pull Rod, 144 in. Fork Length, Extended Compartment (1st.

Slot of 3rd. Pallet) Pull Rod, 144 in. Fork Length, Extended Compartment (2nd.

Slot of 2nd. Pallet)

A A A B B A B B A A A B B B B A, C A, C A, C B, C B, C A, C B, C B, C A, C A, C A, C B, C B, C B, C B, C

A= Model 8400 B= Model 8500 C= Item 2 is Galvanized

1079639, Revised: 8/12/2008

Top of Section

7-15

Pallet Truck/Tow Tractor Models 8300, 8400, 8500 and 8600, Mast Load Wheel Assembly, 6K

Load Wheel Assembly, 6K

7

Figure 7-6: Load Wheel Assembly, 6K 8

5

2

4

3

1

7

412-914

List 7-6: Load Wheel Assembly, 6K FIGURE 7-6 ITEM NO. 1 2 3 4 5

QTY

PART NUMBER

1 850-139-349 2 5-018-011 2 441-015 2 441-127 1 632-069/002 1 632-069/003 1 632-069/007 1 632-069/107 1 632-157/002 1 632-157/007 1 632-157/107 7 1 810-747 8 1 840-033 R= Recommended Spare

7-16

DESCRIPTION

USED ON

Shaft, Wheel, Stainless Steel Washer, Flat Bearing, Non-Shielded Bearing, Shielded Wheel, Load (Cast Iron Hub) Vulkollan, Neutral Wheel, Load (Cast Iron Hub) Poly, Black Wheel, Load (Cast Iron Hub) Poly, Tan, Standard Wheel, Load (Cast Iron Hub) Poly, Brown Wheel, Load (Aluminum Hub) Vulkollan, Neutral Wheel, Load (Aluminum Hub) Poly, Black Wheel, Load (Aluminum Hub) Poly, Brown Spring Pin Fitting, Grease

Top of Section

R R R

1079639, Revised: 8/12/2008

Pallet Truck/Tow Tractor Models 8300, 8400, 8500 and 8600, Mast Load Wheel Assembly, 8K, Split Wheel, Tandem

Load Wheel Assembly, 8K, Split Wheel, Tandem

7

Figure 7-7: Load Wheel Assembly, 8K, Split Wheel, Tandem 8 3

5

7

5

7

2

1

6

4

9

1073096_A

List 7-7: Load Wheel Assembly, 8K, Split Wheel, Tandem FIGURE 7-7 ITEM NO. 1 2 3 4 5 6

QTY

PART NUMBER

2 1016119 2 1016124 2 1018776 2 850-137-285 8 441-127 4 632-076/002 4 632-076/007 4 632-076/003 4 632-076/107 7 6 771-156 8 4 810-762 9 6 841-111 R= Recommended Spare

1079639, Revised: 8/12/2008

DESCRIPTION Pivot Weldment, Tandem Bushing, Flanged Washer, Felt Shaft, Wheel Bearing, Shielded Wheel, Load, Vulkollan, Neutral Wheel, Load, Tan, Poly Wheel, Load, Black, Poly Wheel, Load, Green. Poly Washer Pin Fitting, Grease

Top of Section

USED ON R

R

7-17

Pallet Truck/Tow Tractor Models 8300, 8400, 8500 and 8600, Mast Load Wheel Assembly, 8K, Single Wheel, Tandem

Load Wheel Assembly, 8K, Single Wheel, Tandem

7

Figure 7-8: Load Wheel Assembly, 8K, Single Wheel, Tandem

2 3

9

7 4 5 10

6 8 1

412-914

List 7-8: Load Wheel Assembly, 8K, Single Wheel, Tandem FIGURE 7-8 ITEM NO. 1 2 3 4 5 6

QTY

PART NUMBER

2 1016119 2 1016124 2 1018776 2 850-137-070 4 441-015 4 441-127 4 632-071/002 4 632-071/007 4 632-071/003 4 632-071/107 7 4 771-156 8 4 810-762 9 6 841-111 R= Recommended Spare

7-18

DESCRIPTION Pivot Weldment,Tandem Bushing, Flanged Washer, Felt Shaft, Wheel Bearing, Non-Shielded Bearing, Shielded Wheel, Load, Vulkollan, Neutral Wheel, Load, Poly, Tan Wheel, Load, Poly, Black Wheel, Load, Poly, Green Washer Pin Fitting, Grease

Top of Section

USED ON R

R R

1079639, Revised: 8/12/2008

Pallet Truck/Tow Tractor Models 8300, 8400, 8500 and 8600, Mast Entry Roller Installation

Entry Roller Installation

7

Figure 7-9: Entry Roller Installation

8

1

5

3

6

2

4

7

412-914

List 7-9: Entry Roller Installation FIGURE 7-9 ITEM NO.

QTY

1 2 3 4 5 6 7 8

1 1 1 1 1 3 3 3

PART NUMBER 850-135-632 850-137-670 714-150 714-158 760-019 850-137-926 360-067/002 716-137 760-920

1079639, Revised: 8/12/2008

DESCRIPTION

USED ON

Entry Roller Installation Roller Assembly, Entry (includes items 5 thru 8) Screw Screw Nut Bracket Weldment, Entry, Roller Roller Bolt Nut

Top of Section

7-19

Pallet Truck/Tow Tractor Models 8300, 8400, 8500 and 8600, Mast Entry Slider Installation

Entry Slider Installation

7

Figure 7-10: Entry Slider Installation

5

2 4

1878_001

List 7-10: Entry Slider Installation FIGURE 7-10 ITEM NO.

QTY

2 4 5

1 2 2

7-20

PART NUMBER 850-138-302 850-139-185 714-071 760-006

DESCRIPTION

USED ON

Slider Installation, Entry Slider Screw Nut

Top of Section

1079639, Revised: 8/12/2008

SECTION 8 Options\Kits Battery Gate Interlock ........................................................................................................................................... 8-2 Tow Coupler Installation........................................................................................................................................ 8-3 Storage Tote........................................................................................................................................................ 8-6 Load Backrest Installation ...................................................................................................................................... 8-8 Travel Alarm Installation........................................................................................................................................ 8-9 Auxiliary Power Hookup ..................................................................................................................................... 8-10 Tractor Skirt Installation....................................................................................................................................... 8-11 Controller Splash Guard ..................................................................................................................................... 8-13 CoastPRO™ Installation ...................................................................................................................................... 8-14 CoastPro Actuator Assembly................................................................................................................................ 8-16 Spring Assembly, CoastPRO................................................................................................................................ 8-17 Load Backrest, Control Installation, Model 8500 Only ............................................................................................ 8-19

1079639, Revised: 8/12/2008

8-1

Pallet Truck/Tow Tractor Models 8300, 8400, 8500 and 8600, Options\Kits Battery Gate Interlock

Battery Gate Interlock

8

Figure 8-1: Battery Gate Interlock 5

4 7

3

DETAIL A SEE DETAIL A 2

1

1073304_B1, B2, B3

List 8-1: Battery Gate Interlock FIGURE 8-1 QTY PART NUMBER ITEM NO. 1 5 611-029 2 5 611-044 3 2 1072597 4 7 1012585/005 5 1 1073229/001 R= Recommended Spare

8-2

DESCRIPTION Cable Tie Anchor, Plastic Mount Bracket, Sensor Guard, Spiral Wrap Sensor Assembly, Proximity

Top of Section

USED ON

R

1079639, Revised: 8/12/2008

Pallet Truck/Tow Tractor Models 8300, 8400, 8500 and 8600, Options\Kits Tow Coupler Installation

Tow Coupler Installation

8

Figure 8-2a: Tow Coupler Installation

5

2

8

3

6 1 4

9

10

11

14

12

13

850-135-353_A SHT 1 OF 3

1079639, Revised: 8/12/2008

Top of Section

8-3

Pallet Truck/Tow Tractor Models 8300, 8400, 8500 and 8600, Options\Kits Tow Coupler Installation

Tow Coupler Installation

8

Figure 8-2b: Tow Coupler Installation

5

7

8 4

6

W1027788_B2 SHT 3 OF 3

8-4

Top of Section

1079639, Revised: 8/12/2008

Pallet Truck/Tow Tractor Models 8300, 8400, 8500 and 8600, Options\Kits Tow Coupler Installation List 8-2: Tow Coupler Installation FIGURE 8-2 QTY ITEM NO. 1 1 2 24 3 2 4 4 5 4 6 4 7 1 8 4 9 1 10 1 11 1 12 1 13 1 14 2 A= Latch Coupler B= Pinned Coupler

PART NUMBER 850-135-353 683-012 1020613 714-298 750-054 771-128 850-135-356 772-128 853-017-055 810-777 853-017-051 830-327 810-846 810-126

1079639, Revised: 8/12/2008

DESCRIPTION Coupler Assembly (includes items 9 thru14) Chain Hook, S Screw Nut Washer, Flat Coupling Weldment, Eye and Pin Washer, Lock Latch Pin, Spiral Pin Spring Pin, Spiral Ring, Snap

Top of Section

USED ON A A A

B

8-5

Pallet Truck/Tow Tractor Models 8300, 8400, 8500 and 8600, Options\Kits Storage Tote

Storage Tote

8

Figure 8-3: Storage Tote

2 9 1

5

6 7 4

3

8

1072992

8-6

Top of Section

1079639, Revised: 8/12/2008

Pallet Truck/Tow Tractor Models 8300, 8400, 8500 and 8600, Options\Kits Storage Tote List 8-3: Storage Tote FIGURE 8-3 ITEM NO. 1 2 3 4 5 6 7 8 9

QTY

PART NUMBER

1 4 4 4 1 1 1 1 1

850-138-472 701-246 760-006 771-016 850-138-757 850-138-331 850-137-960/001 850-137-960/002 850-137-776

1079639, Revised: 8/12/2008

DESCRIPTION

USED ON

Tray, Tote Screw Nut Washer, Flat Strip, Magnetic Bracket Weldment Bracket Weldment, Left-Hand Bracket Weldment, Right-Hand Clipboard

Top of Section

8-7

Pallet Truck/Tow Tractor Models 8300, 8400, 8500 and 8600, Options\Kits Load Backrest Installation

Load Backrest Installation

8

Figure 8-4: Load Backrest Installation

4

3

6 9 8

7

10

5 850-139-345

List 8-4: Load Backrest Installation FIGURE 8-4 ITEM NO. 3

QTY

PART NUMBER

1 1 1 1 1 1 2 6 2 6 6 2

850-139-329/001 850-139-329/002 850-139-329/003 850-139-330/001 850-139-330/002 850-139-330/003 710-399 714-205 750-049 761-944 772-115 772-127

4

5 6 7 8 9 10 A= Model 8300 B= Model 8400

8-8

DESCRIPTION Backrest Installation, Load, 48 in. High Backrest Installation, Load, 60 in. High Backrest Installation, Load, 72 in. High Backrest Installation, Load, 48 in. High Backrest Installation, Load, 60 in. High Backrest Installation, Load, 72 in. High Screw Screw Nut Nut Washer, Lock Washer, Lock

Top of Section

USED ON A A A B B B

1079639, Revised: 8/12/2008

Pallet Truck/Tow Tractor Models 8300, 8400, 8500 and 8600, Options\Kits Travel Alarm Installation

Travel Alarm Installation

8

Figure 8-5: Travel Alarm Installation

5 6 7 1

2

3

1052042_C1, C2

List 8-5: Travel Alarm Installation FIGURE 8-5 ITEM NO. 1 2 3 4 5 6 7

QTY 1 1 1 AR 2 2 2

PART NUMBER 590-628/001 850-136-955 850-139-011 611-029 714-047 772-116 771-016

1079639, Revised: 8/12/2008

DESCRIPTION

USED ON

Horn, Alarm Harness, Alarm Resistor Assembly Cable Tie (Not Shown) Screw Washer, Lock Washer, Flat

Top of Section

8-9

Pallet Truck/Tow Tractor Models 8300, 8400, 8500 and 8600, Options\Kits Auxiliary Power Hookup

Auxiliary Power Hookup

8

Figure 8-6: Auxiliary Power Hookup

2

3

8

9

4

5

ACCESSORY POWER HOOKUP FUSED 10 AMPS B+

1

8

9

6

7

B-

2

1

AUXILIARY POWER SCHEMATIC W1041533_C, C21

List 8-6: Auxiliary Power Hookup FIGURE 8-6 QTY PART NUMBER ITEM NO. 1 1 850-136-863 2 1 1-030-001 3 1 1-030-002 4 1 411-826 5 1 412-746 6 1 590-507 7 1 590-514 8 3 701-066 9 3 772-107 R= Recommended Spare

8-10

DESCRIPTION Block, Fuse Terminal Strip Insulator, Terminal Strip Decal, 10 Amp Decal, 15 Amp Fuse, 10 Amp Fuse, 15 Amp Screw Washer, Lock

Top of Section

USED ON

R R

1079639, Revised: 8/12/2008

Pallet Truck/Tow Tractor Models 8300, 8400, 8500 and 8600, Options\Kits Tractor Skirt Installation

Tractor Skirt Installation

8

Figure 8-7: Tractor Skirt Installation

3

1

6

5

2

4

W850_138_507_B

List 8-7: Tractor Skirt Installation FIGURE 8-7 ITEM NO. 1 2 3 4 5 6

QTY 1 1 2 6 6 6

PART NUMBER 1043799 1043800 1043801 714-098 760-013 771-119

1079639, Revised: 8/12/2008

DESCRIPTION

USED ON

Retainer, Tractor Skirt Retainer, Tractor Skirt Skirt, Rubber Screw Nut Washer, Flat

Top of Section

8-11

Pallet Truck/Tow Tractor Models 8300, 8400, 8500 and 8600, Options\Kits Tractor Skirt Installation

8-12

Top of Section

1079639, Revised: 8/12/2008

Pallet Truck/Tow Tractor Models 8300, 8400, 8500 and 8600, Options\Kits Controller Splash Guard

Controller Splash Guard

8

Figure 8-8a: Controller Splash Guard

1 2

7 6

8 3 4 5 1042155_C, 1053953

List 8-8: Controller Splash Guard FIGURE 8-8 ITEM NO. 1 2 3 4 5 6 7 8

QTY 1 1 1 1 1 1 3 3

PART NUMBER 900-274 1053953 1053954/001 1053954/002 1053954/003 1053954/004 714-047 810-495

1079639, Revised: 8/12/2008

DESCRIPTION

USED ON

Plug, Cover Cover Assembly (includes:) Channel, Extruded Channel, Extruded Channel, Extruded Channel, Extruded Screw Clip, Retaining

Top of Section

8-13

Pallet Truck/Tow Tractor Models 8300, 8400, 8500 and 8600, Options\Kits CoastPRO™ Installation

CoastPRO™ Installation

8

Figure 8-9: CoastPRO™ Installation

11 10

3 12 9

6

1 5

2

W1022369_A

8-14

Top of Section

1079639, Revised: 8/12/2008

Pallet Truck/Tow Tractor Models 8300, 8400, 8500 and 8600, Options\Kits CoastPRO™ Installation List 8-9: CoastPRO™ Installation FIGURE 8-9 ITEM NO. 1 2 3 5 6 9 10 11 12

QTY 1 1 1 1 1 1 1 1 1

PART NUMBER 1026958 716-119 716-122 750-020 1054386 1049545 1037709 1061075 760-920 750-420

1079639, Revised: 8/12/2008

DESCRIPTION

USED ON

CoastPRO™ Installation Screw Screw Nut Actuator Assembly, CoastPRO™ (See Figure 8-10.)

Spring Assembly, CoastPRO™ (See Figure 8-11.)

Rod, Coast Connecting Link, Coast Nut Nut

Top of Section

8-15

Pallet Truck/Tow Tractor Models 8300, 8400, 8500 and 8600, Options\Kits CoastPro Actuator Assembly

CoastPro Actuator Assembly

8

Figure 8-10: CoastPro Actuator Assembly

7

4

8 2 5

1

1054386

List 8-10: CoastPro Actuator Assembly FIGURE 8-10 ITEM NO. 1 2 4 5 7 8

8-16

QTY 1 4 1 1 1 1

PART NUMBER 724-250 850-007 850-137-720 850-137-733 1016907 1054387

DESCRIPTION

USED ON

Screw Ball, 0.25 in. Diameter Plunger, Coast Bracket, Mounting, Coast Actuator, Coast Actuator, Coast, Spring

Top of Section

1079639, Revised: 8/12/2008

Pallet Truck/Tow Tractor Models 8300, 8400, 8500 and 8600, Options\Kits Spring Assembly, CoastPRO

Spring Assembly, CoastPRO

8

Figure 8-11: Spring Assembly, CoastPRO

6

1

7

2

8

3

4 5 1049545_B

List 8-11: Spring Assembly, CoastPRO FIGURE 8-11 ITEM NO.

QTY

1 2 3 4 5 6 7 8

1 1 1 1 1 1 1 1

PART NUMBER 850-138-898 850-138-733 850-138-897 830-246 850-137-722 810-086 412-578 850-138-822 460-187

1079639, Revised: 8/12/2008

DESCRIPTION

USED ON

Spring Assembly, CoastPRO™ Housing Spring, Seat Assembly Spring, Compression Retainer, Spring Ring, Snap Decal, Disassembly Warning Bumper Bushing

Top of Section

8-17

Pallet Truck/Tow Tractor Models 8300, 8400, 8500 and 8600, Options\Kits Spring Assembly, CoastPRO

8-18

Top of Section

1079639, Revised: 8/12/2008

Pallet Truck/Tow Tractor Models 8300, 8400, 8500 and 8600, Options\Kits Load Backrest, Control Installation, Model 8500 Only

Load Backrest, Control Installation, Model 8500 Only

8

Figure 8-12a: Load Backrest, Control Installation, Model 8500 Only

1

8

10

4 5 6 2

W1040988_A1 SHT 1 OF 2

1079639, Revised: 8/12/2008

Top of Section

8-19

Pallet Truck/Tow Tractor Models 8300, 8400, 8500 and 8600, Options\Kits Load Backrest, Control Installation, Model 8500 Only

Load Backrest, Control Installation, Model 8500 Only

8

Figure 8-12b: Load Backrest, Control Installation, Model 8500 Only

3 7 12

9

11

W1040988_A2 SHT 2 OF 2

8-20

Top of Section

1079639, Revised: 8/12/2008

Pallet Truck/Tow Tractor Models 8300, 8400, 8500 and 8600, Options\Kits Load Backrest, Control Installation, Model 8500 Only List 8-12: Load Backrest, Control Installation, Model 8500 Only FIGURE 8-12 ITEM NO. 1 2 3

QTY

PART NUMBER

1 850-138-586 1 1031993 1 1031992/019 1 1031992/025 4 1 1-150-437/001 5 1 1-150-437/002 6 1 1-150-437/003 7 3 600-253 8 4 701-115 9 2 710-010 10 4 772-112 11 1 772-116 12 1 811-325/007 A= Extended Compartment

1079639, Revised: 8/12/2008

DESCRIPTION Plate, Switch Cable, Platform, Load Backrest Cable, Tractor, Load Backrest Cable, Tractor, Load Backrest Switch, Lift Switch, Lower Switch, Horn Grommet Screw Screw Washer, Lock Washer, Lock Clamp, Cable

Top of Section

USED ON

A

8-21

Pallet Truck/Tow Tractor Models 8300, 8400, 8500 and 8600, Options\Kits Load Backrest, Control Installation, Model 8500 Only

8-22

Top of Section

1079639, Revised: 8/12/2008

Pallet Truck/Tow Tractor Models 8300, 8400, 8500 and 8600, Alphabetical Parts Index

APPENDIX A Description

Part No.

Alphabetical Parts Index Page

Shaft, Lever, Brake ............................... 1072644 ............... 4-15 Actuator Assembly, CoastPRO™ ............ 1054386 ............... 8-15 Actuator, Coast.................................... 1016907 ............... 8-16 Actuator, Coast, Spring ....................... 1054387 ............... 8-16 Actuator, Hex Shaft .............................. 1027269 ............... 3-21 Adaptor, Machined.............................. 560-213/04 ............ 6-7 Adaptor, O-Ring Boss ........................... 792-637 .................. 6-3 Adaptor, O-Ring Boss ........................... 792-637 .................. 6-7 Adjuster, Spring................................... 850-137-584 ........... 3-3 Anchor, Plastic Mount........................... 611-044 .................. 5-7 Anchor, Plastic Mount........................... 611-044 .................. 8-2 Arm Assembly, Handle (Model 8400 With Jog)............................. ......................................................... 1077439/011 ....... 3-19 Arm Assembly, Handle (Models 8300 and 8400).......................... ......................................................... 1077439/001 ....... 3-19 Arm Assembly, Handle (Models 8500 and 8600.......................... ......................................................... With Deadman Brake)..... ......................................................... 1077439/003 ....... 3-19 Arm Assembly, Handle (Models 8500 and 8600 With Jog)............ ......................................................... 1077439/012 ....... 3-19 Arm Assembly, Handle (Models 8500 and 8600 With Pull Lever.....

Brake) ................................................ 1077439/002 ....... 3-19 Arm Assembly, Throttle ......................... 1036740 ............... 3-21 Arm, Actuator, Brake ............................ 1053758 ............... 4-15 Arm, Machined (Models 8300 and 8400).................................... ......................................................... 1071474/001 ....... 3-19 Arm, Machined (Models 8500 and 8600 With Deadman Brake).... ......................................................... 1077434............... 3-19 Arm, Machined (Models 8500 and 8600 With Pull Lever Brake). .... ......................................................... 1077433............... 3-19 Arm, Trigger, Jog ................................. 1071498/001 ....... 3-13 Arm, Wheel Mounting.......................... 671-041/05 ............ 2-9 Axle Assembly (Cold Storage) ............... 671-015/17 .......... 2-11 Axle Assembly (Standard) ..................... 671-015/16 .......... 2-11 Axle Weldment, Suspension .................. 850-139-168 ........... 2-5 Axle, Gear.......................................... 1025472............... 4-11 Axle, Gear.......................................... 1025472............... 4-13 Axle, Wheel........................................ 671-041/18 ............ 2-9 Backrest Installation, Load, 48 in. High... 850-139-329/001.... 8-8 Backrest Installation, Load, 48 in. High... 850-139-330/001.... 8-8 Backrest Installation, Load, 60 in. High... 850-139-329/002.... 8-8 Backrest Installation, Load, 60 in. High... 850-139-330/002.... 8-8 Backrest Installation, Load, 72 in. High... 850-139-329/003.... 8-8 Backrest Installation, Load, 72 in. High... 850-139-330/003.... 8-8 Ball, 0.25 in. Diameter ......................... 850-007 ................ 8-16 Bar, Bus (M1-1 to FU2-2) ...................... 1031801 ................. 5-7 Bearing Assembly, Steer ....................... 1052717 ............... 4-11 Bearing Assembly, Steer ....................... 1052717 ............... 4-13 Bearing Cup ....................................... 671-041/13 ............ 2-9 Bearing Set ......................................... 447-587 ................ 4-11 Bearing Set ......................................... 447-587 ................ 4-13 Bearing Set ......................................... 447-588 ................ 4-11 Bearing Set ......................................... 447-588 ................ 4-13 Bearing Set ......................................... 447-590 ................ 4-11 Bearing Set ......................................... 447-590 ................ 4-13 Bearing Set ......................................... 447-596 ................ 4-11 Bearing Set ......................................... 447-596 ................ 4-13 Bearing .............................................. 441-127 ................ 2-17 Bearing .............................................. 441-127 ................ 2-18 Bearing .............................................. 570-869/725 ........ 5-29 Bearing, Commutator End ..................... 442-205 .................. 6-8 Bearing, Cone..................................... 447-045 .................. 2-5 Bearing, Cone..................................... 671-012/08 .......... 2-11

1079639, Revised: 8/12/2008

Description

Part No.

Page

Bearing, Cup .......................................447-518.................. 2-5 Bearing, Cup .......................................671-012/07 .......... 2-11 Bearing, Drive End ...............................442-210.................. 6-8 Bearing, Encoder Assembly ...................1036966/83......... 5-29 Bearing, Handle...................................1027265 .............. 3-21 Bearing, Handle, Left-Hand....................1043283 .............. 3-21 Bearing, Handle, Right-Hand .................1043284 .............. 3-21 Bearing, King Pin .................................671-041/14 ............ 2-9 Bearing, Non-Shielded ..........................441-015................ 2-16 Bearing, Non-Shielded ..........................441-015................ 2-18 Bearing, Shielded.................................441-127................ 2-16 Bearing, Shielded.................................441-127................ 2-11 Bearing, Thrust .....................................671-012/04 .......... 2-11 Bearing, Thrust .....................................671-041/11 ............ 2-9 Bearing, Wheel....................................442-225................ 2-13 Bearing, Wheel....................................671-041/08 ............ 2-9 Bell Crank Subassembly, Left-Hand .........1067383/001......... 2-9 Bell Crank Subassembly, Left-Hand .........1072659/001......... 2-9 Bell Crank Subassembly, Left-Hand, Galvanized............................ ..........................................................1067383/003......... 2-9 Bell Crank Subassembly, Left-Hand, Galvanized............................ ..........................................................1072659/003......... 2-9 Bell Crank Subassembly, Right-Hand .......1067384/001......... 2-9 Bell Crank Subassembly, Right-Hand .......1072660/001......... 2-9 Bell Crank Subassembly, Right-Hand, Galvanized.......................... ..........................................................1067384/003......... 2-9 Bell Crank Subassembly, Right-Hand, Galvanized.......................... ..........................................................1072660/003......... 2-9 Block, Fuse ..........................................850-136-863 ........... 5-7 Block, Fuse ..........................................850-136-863 ......... 8-10 Block, Pivot, Left-Hand ...........................1026378/001......... 2-9 Block, Pivot, Left-Hand ...........................1026378/002......... 2-9 Block, Pivot, Left-Hand, Galvanized ........1026378/003......... 2-9 Block, Pivot, Left-Hand, Galvanized ........1026378/004......... 2-9 Block, Pivot, Right-Hand ........................1026377/001......... 2-9 Block, Pivot, Right-Hand ........................1026377/002......... 2-9 Block, Pivot, Right-Hand, Galvanized ......1026377/003......... 2-9 Block, Pivot, Right-Hand, Galvanized ......1026377/004......... 2-9 Block, Torsion.......................................671-041/03 ............ 2-9 Board, Terminal ....................................1036966/73......... 5-29 Bolt Assembly ......................................671-041/19 ............ 2-9 Bolt Assembly ......................................671-042/22 ............ 2-9 Bolt.....................................................400-080/04 .......... 4-17 Bolt.....................................................560-204/328 .......... 6-8 Bolt.....................................................716-137................ 2-19 Bolt, Drive Tire .....................................828-003-193 ........... 4-9 Bracket Weldment ................................850-138-331 ........... 8-7 Bracket Weldment, Entry, Roller ..............850-137-926 ......... 2-19 Bracket Weldment, Left-Hand .................850-137-960/001 ... 8-7 Bracket Weldment, Right-Hand ...............850-137-960/002 ... 8-7 Bracket................................................1053753 .............. 4-15 Bracket................................................1058260 ................ 3-7 Bracket................................................1-105-224/10 ....... 5-13 Bracket................................................1-105-224/10 ....... 5-15 Bracket, Angle .....................................314128-001............ 4-9 Bracket, Brake......................................850-137-819 ........... 4-7 Bracket, Connector ...............................1033222 ................ 3-3 Bracket, Connector ...............................1033222 ................ 3-5 Bracket, Connector ...............................1033222 ................ 3-7 Bracket, Cover, Centering......................1052107 .............. 2-30 Bracket, Mounting, Coast ......................850-137-733 ......... 8-16 Bracket, Sensor ....................................1072597 ................ 8-2 Bracket, Switch (Used with 10 in. Tire) ....1060400 ................ 4-3

A-1

Pallet Truck/Tow Tractor Models 8300, 8400, 8500 and 8600, Alphabetical Parts Index

Description

Part No.

Page

Bracket, Switch (Used with 12 in. Tire).... 1075454 .................4-3 Bracket, Switch .................................... 1029278 .................4-7 Bracket, Switch .................................... 1034995 .................4-7 Braje Handle Assembly......................... 1053730 ...............3-13 Brake Assembly ................................... 400-060 ..................4-3 Brake Assembly ................................... 400-060 ................4-16 Brake Assembly ................................... 400-060 ..................4-7 Brake Assembly ................................... 400-080 ................4-17 Brake Assembly ................................... 400-080 ..................4-7 Brake Handle Assembly, Models 8500 and 8600......................... .......................................................... 1053730 ...............4-15 Brake Lever Assembly ........................... 1058285 .................3-7 Brush Set (Holder and Springs) .............. 560-213/07.............6-8 Bumper ............................................... 850-138-822..........8-17 Bumper, Handle ................................... 413-069 ..................3-3 Bumper, Handle ................................... 413-096 ..................3-7 Bushing (Greaseable) ........................... 1025348/007 .........2-8 Bushing (Greaseable) ........................... 1025349/001 .........2-8 Bushing (Greaseable) ........................... 1025349/003 .........2-8 Bushing (Greaseable) ........................... 1025349/006 .........2-9 Bushing (Greaseable) ........................... 1025349/007 .........2-8 Bushing (Greaseable) ........................... 1025349/007 .........2-9 Bushing (Greaseable) ........................... 7-460-005/001 ........2-9 Bushing (Greaseable) ........................... 7-460-005/002 ........2-9 Bushing (Greaseable) ........................... 780-330/001...........2-9 Bushing (Greaseable) ........................... 780-330/002...........2-9 Bushing Machined .............................. 850-135-901............3-5 Bushing Machined ............................... 850-135-901............3-3 Bushing............................................... 460-014 ..................3-3 Bushing............................................... 460-102 ..................3-3 Bushing............................................... 460-102 ..................3-7 Bushing............................................... 460-187 ................8-17 Bushing............................................... 590-735 ................5-21 Bushing............................................... 671-012/16...........2-11 Bushing, Composite (Non-greaseable) .... 1050088/003 .........2-8 Bushing, Composite (Non-greaseable) .... 1050089/002 .........2-9 Bushing, Composite (Non-greaseable) .... 1050089/003 .........2-8 Bushing, Composite (Non-greaseable) .... 1050089/003 .........2-8 Bushing, Composite (Non-greaseable) .... 1050089/003 .........2-9 Bushing, Composite (Non-greaseable) .... 1050089/004 .........2-9 Bushing, Composite (Non-greaseable) .... 1050090/001 .........2-9 Bushing, Composite (Non-greaseable) .... 1050090/002 .........2-9 Bushing, Composite (Non-greaseable) .... 1050091/035 .........2-9 Bushing, Composite (Non-greaseable) .... 1050092/035 .........2-9 Bushing, Flanged ................................. 1016124 ...............2-17 Bushing, Flanged ................................. 1016124 ...............2-18 Button, Coast/Rabbit ............................ 1027272 ...............3-15 Button, Coast/Rabbit ............................ 1044251 ...............3-15 Button, Horn (Rail) ................................ 1041753 ...............5-11 Button, Horn, Left-Hand ......................... 1036434 ...............3-15 Button, Horn, Right-Hand....................... 1036433 ...............3-15 Button, Lift/Lower Assembly .................. 1036729 ...............3-15 Button, Lower/Lift (Rail) ......................... 1041754 ...............5-11 Button, Rabbit, Left-Hand (Rail) ............... 1041752 ...............5-11 Button, Rabbit, Right-Hand (Rail) ............ 1041751 ...............5-11 Button, Reverser, Models 8300 and 8400.................................... .......................................................... 1036419/001 .......3-15 Button, Reverser, Models 8500 and 8600.................................... .......................................................... 1036419/002 .......3-15 Cable Assembly (B- to MP-2).................. B24-022-325/272 ....5-8 Cable Assembly (B- to TA(B-), SB175 ...... 1027646/016 .......5-21 Cable Assembly (B- to TA(B-), SB350 ...... 1027646/015 .......5-21 Cable Assembly (B+ to TP1), SB175 ...... 1027646/014 .......5-21 Cable Assembly (B+ to TP1), SB175 (EE) .................................... .......................................................... 1027646/017 .......5-21 Cable Assembly (B+ to TP1), SB175 and SB350 (EE).................... .......................................................... 1027646/018 .......5-21 Cable Assembly (B+ to TP1), SB350 ...... 1027646/013 .......5-21

A-2

Description

Part No.

Page

Cable Assembly (M1-2 to B+)................ 1027646/004 ......... 5-7 Cable Assembly (P1 to FU1-2)............... B24-115-270/286.... 5-8 Cable Assembly (TA-U to TM-U) ............. 1027646/005 ......... 5-7 Cable Assembly (TA-V to TM-V).............. 1027646/006 ......... 5-7 Cable Assembly (TA-W to TM-W)........... 1027646/007 ......... 5-7 Cable Assembly .................................. 850-137-478 ........... 3-5 Cable Assembly, 5 in. (FU5-2 to TP1) ..... 1027646/010 ....... 5-21 Cable Assembly, Brake......................... 850-138-253 ........... 4-7 Cable Tie............................................ 611-028 .................. 5-7 Cable Tie............................................ 611-029 .................. 5-7 Cable Tie............................................ 611-029 .................. 8-2 Cable Tie............................................ 611-029 .................. 8-9 Cable, Actuator, Brake ......................... 1053759............... 4-15 Cable, Brake....................................... 1037867............... 3-13 Cable, Platform, Load Backrest .............. 1031993............... 8-21 Cable, Tractor, Load Backrest ................ 1031992/019 ....... 8-21 Cable, Tractor, Load Backrest ................ 1031992/025 ....... 8-21 Cam and Clip Kit................................. 400-059/Kit........... 4-16 Cam and Clip Kit................................. 400-059/Kit........... 4-17 Cap, Bearing ...................................... 850-138-123 ......... 4-15 Cap, End ............................................ 1-105-224/08........ 5-13 Cap, End ............................................ 1-105-224/08........ 5-15 Cap, Hub ........................................... 671-015/08 .......... 2-11 Card Assembly, Control, 8300.............. 1053540/019 ....... 3-15 Card Assembly, Control, 8400.............. 1053540/020 ....... 3-15 Card Assembly, Control, 8500 and 8600 Fixed (Pull Lever)............ ......................................................... 1053540/021 ....... 3-15 Card Assembly, Control, 8500 and 8600 Spring (Deadman).......... ......................................................... 1053540/022 ....... 3-15 Card Assembly, Display........................ 1036736............... 3-15 Caster Assembly, With Spring (Heavy Duty).................................. ......................................................... 1019920 ................. 2-7 Caster Assembly, With Spring (Heavy Duty).................................. ......................................................... 671-012/001 .......... 2-7 Caster Assembly, With Springs (Heavy Duty)................................. ......................................................... 1019920 ............... 2-11 Caster Assembly, With Springs (Heavy Duty)................................. ......................................................... 671-012/001 ........ 2-11 Caster Assembly, Without Spring (Standard)................................. ......................................................... 1017847 ................. 2-7 Caster Assembly, Without Springs (Superior)................................. ......................................................... 1082408 ............... 2-13 Caster Assembly, Without Springs (Superior)................................. ......................................................... 1082408 ................. 2-7 Caster Installation ............................... 1015630................. 2-7 Chain................................................. 683-012 .................. 8-5 Channel, Extruded ............................... 1053954/001 ....... 8-13 Channel, Extruded ............................... 1053954/002 ....... 8-13 Channel, Extruded ............................... 1053954/003 ....... 8-13 Channel, Extruded ............................... 1053954/004 ....... 8-13 Clamp ................................................ 1036776............... 3-15 Clamp ................................................ 1036966/81 ......... 5-29 Clamp ................................................ 811-710 .................. 5-7 Clamp, Cable ..................................... 811-325/007 ........ 8-21 Clevis, Cast......................................... 060-205 .................. 4-7 Clevis, Cast......................................... 1025972................. 4-3 Clevis, Machined, Cylinder ................... 1025048................. 2-5 Clip, Retaining .................................... 810-495 ................ 8-13 Clipboard ........................................... 850-137-776 ........... 8-7 CoastPRO™ Installation ........................ 1026958............... 8-15 Coil and Frame Assembly ..................... 1053861/02 ......... 5-15 Coil and Frame Assembly ..................... 1053861/02 ......... 5-15 Coil and Frame Assembly ..................... 1-105-224/06........ 5-13 Coil, 24 Volt ....................................... 560-207/114 .......... 6-7 Conductor, Feedthru............................. 828-011-200 ......... 5-25 Connector, Battery (SB175 Gray) .......... 590-701 ................ 5-21 Connector, Battery (SB175 Red) ............ 590-715 ................ 5-21 Connector, Battery (SB350 Red) ............ 590-726 ................ 5-21

Top of Section

1079639, Revised: 8/12/2008

Pallet Truck/Tow Tractor Models 8300, 8400, 8500 and 8600, Alphabetical Parts Index

Description

Part No.

Page

Connector, O-Ring Boss, Male ............... 792-568 .................. 6-3 Console.............................................. 1061799/001 ....... 2-29 Console.............................................. 1061799/002 ....... 2-30 Contact Assembly, Fixed (EE)................. 1053861/01 ......... 5-15 Contact Assembly, Fixed ....................... 1-105-224/01........ 5-13 Contact Assembly, Moving.................... 1-105-224/02........ 5-13 Contactor Assembly, Main (EE) ............. 1053861 ................. 5-7 Contactor Assembly, Main (EE) .............. 1053861 ............... 5-15 Contactor Assembly, Main .................... 1051096 ................. 5-7 Control Head Assembly, Model 8400 With Coast ........................ ......................................................... 1050954/004 ....... 3-15 Control Head Assembly, Model 8500 With Lift Limit...................... ......................................................... 1050954/003 ....... 3-15 Control Head Assembly, Models 8500 and 8600......................... ......................................................... 1050954/002 ....... 3-15 Control Head Assembly, Models 8500 and 8600, Without Coast... ......................................................... 1050954/006 ....... 3-15 Coupler Assembly................................ 850-135-353 ........... 8-5 Coupling Weldment, Eye and Pin........... 850-135-356 ........... 8-5 Coupling ............................................ 860-626/001 .......... 6-7 Cover Assembly................................... 1053953 ............... 8-13 Cover, Brake ....................................... 1053761/001 ....... 4-15 Cover, Brake ....................................... 1053761/002 ....... 4-15 Cover, Center...................................... 1064233............... 2-30 Cover, Dipstick .................................... 1034456 ................. 4-9 Cover, Handle ..................................... 1035078 ............... 3-13 Cover, Handle ..................................... 1035080 ............... 3-13 Cover, Handle ..................................... 1054756 ............... 3-13 Cover, Hood ....................................... 1036744 ............... 3-13 Cover, Plate ....................................... 1053905/001 ....... 5-25 Cover, Plate ....................................... 1053905/002 ....... 5-25 Cover, Support, Left-Hand ..................... 1049160 ............... 2-29 Cover, Support, Right-Hand................... 1049161 ............... 2-30 Cover, Top .......................................... 1-105-224/03........ 5-13 Cover, Top .......................................... 1-105-224/03........ 5-15 Cover, Tractor, Aluminum...................... 1083640/002 ....... 2-29 Cover, Tractor, Aluminum...................... 1083641/002 ....... 2-29 Cover, Tractor, Red .............................. 1083640/001 ....... 2-29 Cover, Tractor, Red .............................. 1083641/001 ....... 2-29 Cylinder Assembly ............................... 1015666/400 ......... 6-3 Cylinder Assembly ............................... 1015666/400 ....... 6-11 Cylinder Assembly, Lift.......................... 1077465/001 ....... 6-12 Cylinder Assembly, Lift.......................... 1077465/001 ......... 6-3 Decal ................................................. 1074515 ................. 6-3 Decal, 10 Amp.................................... 411-826 ................ 8-10 Decal, 15 Amp.................................... 412-746 ................ 8-10 Decal, 150 Amp.................................. 310100-003 .......... 5-25 Decal, 250 Amp.................................. 310100-004 .......... 5-25 Decal, 2-Position.................................. 1045156 ............... 5-19 Decal, 3-Position.................................. 1045155 ............... 5-19 Decal, AC........................................... 1040540 ............... 2-29 Decal, Brakes (Bilingual) ....................... 1040665 ............... 2-30 Decal, Brakes ...................................... 1040664 ............... 2-30 Decal, By-Pass ..................................... 411-661/001 ........ 3-13 Decal, Caution (Bilingual) ..................... 1040647 ............... 2-29 Decal, Coast, Safety (Bilingual) ............. 1040663 ............... 2-30 Decal, Coast, Safety ............................ 1040658 ............... 2-30 Decal, CoastPRO™ (Bilingual) ............... 1040670 ............... 2-30 Decal, CoastPRO™ .............................. 1040661 ............... 2-30 Decal, Danger..................................... 1040649 ............... 2-29 Decal, Disassembly Warning................. 412-578 ................ 8-17 Decal, Emergency Disconnect (Bilingual). 313939-001 .......... 2-29 Decal, Emergency Disconnect................ 313159-001 .......... 2-29 Decal, ISO 9001/14001 ..................... 412-912 ................ 2-29 Decal, Key Switch, 2-Position ................ 1045156 ............... 2-30 Decal, Key Switch, 3-Position ................ 1045155 ............... 2-30 Decal, Label, Specification, Tow (Canada).................................... ......................................................... 1063014/002 ....... 2-29

1079639, Revised: 8/12/2008

Description

Part No.

Page

Decal, Label, Specification, Tow .............1063014/001....... 2-29 Decal, Manual (Bilingual) ......................1021850 .............. 2-29 Decal, Manual Replacement (Bilingual) ...1021849 .............. 2-29 Decal, No Riding .................................313152-001.......... 2-29 Decal, Operating Instructions .................1040655 .............. 2-29 Decal, Raymond...................................411-511/015 ........ 2-29 Decal, Raymond, Black .........................411-511/115 ........ 2-30 Decal, Replacement Instructions..............1017303 .............. 2-29 Decal, Specification, Torque ..................411-920 ................ 2-29 Decal, Warning (English).......................1040643 .............. 2-29 Decal, Warning (English).......................1040657 .............. 2-30 Decal, Warning (French) .......................1040646 .............. 2-29 Decal, Warning (French) .......................1040652 .............. 2-29 Decal, Warning (French) .......................1040659 .............. 2-30 Decal, Warning ...................................1040645 .............. 2-29 Decal, Warning, 8300 (English).............1040653 .............. 2-29 Decal, Warning, 8300 (French) .............1040654 .............. 2-29 Decal, Warning, Tow ...........................1040650 .............. 2-29 Decal, Warning, Tow (Bilingual) .............1040651 .............. 2-29 Disc ....................................................1036966/78......... 5-29 Disc ....................................................850-137-482 ........... 3-7 Drive Unit ............................................1060225 ................ 4-9 Drive Unit ............................................1052700 ................ 4-9 Drive Unit ............................................1052700 .............. 4-13 Drive Unit, Rebuilt.................................1052700/R ........... 4-13 Drive Unit, Rebuilt.................................1060225/R ........... 4-11 Drum, Brake (Cold Storage) ...................870-860.................. 4-3 Drum, Brake (Cold Storage) ...................870-860.................. 4-7 Drum, Brake ........................................870-846.................. 4-3 Drum, Brake ........................................870-846.................. 4-7 Elbow Kit, With Vent Plug ......................560-217/136 .......... 6-7 Elbow, 45 Degree ................................792-478.................. 6-3 Elbow, 90 Degree ................................792-521.................. 6-3 Elbow, Male, 90 Degree .......................792-212/009 .......... 6-3 Elbow, Swivel, 90 Degree .....................792-514.................. 6-3 Enclosure.............................................1062809/95......... 5-29 Enclosure Assembly, Fuse (EE) ................1053909/001....... 5-25 Enclosure Assembly, Fuse (EE) ................1053909/002....... 5-25 Enclosure, Top......................................1053861/10......... 5-15 Enclosure, Weldment ............................1053908 .............. 5-25 Enclosure, Side ....................................1-105-224/09 ....... 5-15 End Bell, Brake.....................................1036966/90......... 5-29 End Shield, Drive..................................1036966/80......... 5-29 Entry Roller Installation ..........................850-135-632 ......... 2-19 Fitting, Elbow .......................................1089352/001......... 6-3 Fitting, Grease (Greaseable Bushings Only).................................. ..........................................................840-018.................. 2-9 Fitting, Grease (Greaseable Bushings Only).................................. ..........................................................840-033.................. 2-9 Fitting, Grease .....................................840-033................ 2-16 Fitting, Grease .....................................840-033.................. 2-5 Fitting, Grease .....................................841-111................ 2-17 Fitting, Grease .....................................841-111................ 2-18 Fitting, Grease .....................................841-112.................. 2-5 Fitting, Grease, Axle .............................671-012/22 .......... 2-11 Fitting, Grease, Yoke.............................671-012/32 .......... 2-11 Foil, Heatsink .......................................1039888 .............. 5-23 Fork Trail, Machined.............................1025351/002......... 2-9 Fork Trail, Machined.............................1025353/002......... 2-9 Fork Trail, Machined.............................1073250/001......... 2-9 Fork Trail, Machined, Galvanized ..........1025351/004......... 2-9 Fork Trail, Machined, Galvanized ..........1025353/006......... 2-9 Fork Trail, Machined, Galvanized ..........1073250/003......... 2-9 Frame Weldment, Battery Roller .............850-138-446/001 . 2-33 Frame Weldment, Battery Roller .............850-138-446/002 . 2-33 Frame Weldment, Battery Roller .............850-138-446/003 . 2-33 Frame .................................................1036966/72......... 5-29 Frame .................................................1089119/72......... 5-29

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A-3

Pallet Truck/Tow Tractor Models 8300, 8400, 8500 and 8600, Alphabetical Parts Index

Description

Part No.

Page

Fuse, 10 Amp...................................... 590-507 ................8-10 Fuse, 15 Amp (FU3) ............................. 590-514 ..................5-7 Fuse, 15 Amp (FU3) ............................. 590-514 ................8-10 Fuse, 150 Amp (FU1) ........................... 590-587/109.........5-25 Fuse, 150 Amp (FU1) ........................... 590-587/109...........5-8 Fuse, 250 Amp (FU2) ........................... 590-587/113.........5-25 Fuse, 250 Amp (FU2) ........................... 590-587/113...........5-7 Fuse, 250 Amp.................................... 590-587/113.........5-21 Fuse, 400 Amp.................................... 590-587/118.........5-21 Gasket................................................ 1036630 ...............3-15 Gasket, Display ................................... 1036444 ...............3-15 Gasket, Drive Unit ................................ 1030277 .................4-9 Gasket, Drive Unit ................................ 1060248 ...............4-13 Gate, Battery, Machined, Galvanized .... 1078922/004 .......2-33 Gate, Battery, Machined, Galvanized .... 1078922/005 .......2-33 Gate, Battery, Machined, Galvanized .... 1078922/006 .......2-33 Gate, Battery, Machined, Red................ 1078922/007 .......2-33 Gate, Battery, Machined, Red................ 1078922/008 .......2-33 Gate, Battery, Machined, Red................ 1078922/009 .......2-33 Gate, Battery, Weldment....................... 850-139-155/001 ..2-33 Gate, Battery, Weldment....................... 850-139-155/002 ..2-33 Gate, Battery, Weldment....................... 850-139-155/003 ..2-33 Gate, Battery, Weldment....................... 850-139-158..........2-33 Gear and Pinion Set, Spiral................... 400-204 ................4-11 Gear and Pinion Set, Spiral................... 400-204 ................4-13 Gear, Helical Pinion ............................. 1026468 ...............4-13 Gear, Helical Pinion ............................. 1026468 .................4-9 Gear, Helical Pinion ............................. 1028922 .................4-9 Gear, Helical....................................... 1026469 ...............4-13 Gear, Helical....................................... 400-156 ................4-11 Gland, Machined................................. 1015666/414 .......6-11 Glass, Display ..................................... 1036629 ...............3-15 Grease Zerk ........................................ 671-041/20.............2-9 Grip, Handle, Red/Orange................... 1027267/001 .......3-13 Grommet............................................. 1036777 ...............3-15 Grommet............................................. 600-253 ................8-21 Guard, Cable ...................................... 1032842 .................3-5 Guard, Cable ...................................... 1032842 .................3-7 Guard, Cable ...................................... 1060849 .................3-3 Guard, Load Wheel ............................. 850-138-802............2-9 Guard, Spiral Wrap ............................. 1012585/005 .........8-2 Guard, Spring ..................................... 850-139-084............3-7 Guide, Cable ...................................... 1036631 ...............3-15 Guide, Spring Seat ............................. 850-138-616............3-3 Handle, Machined (Model 8400 With Jog).................................. .......................................................... 1027275/002 .......3-19 Handle, Machined (Models 8300 and 8400)............................... .......................................................... 1027275/001 .......3-19 Handle, Machined (Models 8500 and 8600 With Pull Lever Brake and Jog) ............................................. 1027275/006 .......3-19 Handle, Machined (Models 8500 and 8600 With Pull Lever Brake) .......................................................... 1027275/005 .......3-19 Handle, Support .................................. 1026940 .................3-3 Harness Assembly, Coast (J10 to SW18 and SOL2)...................... .......................................................... 1027723 .................5-8 Harness, Alarm.................................... 850-136-955............8-9 Harness, Grab Rail............................... 1040323 ...............5-11 Harness, Horn ..................................... 850-139-001..........5-17 Harness, Jog........................................ 1027359 ...............3-15 Harness, Lift/Lower Override ................. 1039145 .................5-8 Harness, Main ..................................... 1073477 .................5-7 Harness, Stem...................................... 1042942/001 .......3-13 Harness, Stem...................................... 1042942/002 .......3-13 Holder Assembly, Fuse (EE).................... 1053862 .................5-7 Hook, S .............................................. 1020613 .................8-5 Horn (24 Volt)...................................... 590-643/104.........5-17 Horn, Alarm ........................................ 590-628/001...........8-9 Hose Assembly .................................... 1039379 .................6-3

A-4

Description

Part No.

Page

Hose Assembly .................................... 1039380................. 6-3 Housing.............................................. 1017847/01 ........... 2-9 Housing.............................................. 1029764............... 4-13 Housing.............................................. 1056153............... 4-13 Housing.............................................. 850-138-733 ......... 8-17 Housing, Brake.................................... 1053762............... 4-15 Housing, Control, Lower ....................... 1027307............... 3-13 Housing, Gear, Lower .......................... 1060226............... 4-11 Housing, Gear, Upper .......................... 1060228............... 4-11 Housing, Inner Handle.......................... 1036443............... 3-15 Housing, Machined.............................. 1077464............... 6-12 Housing, Upper Control (With Lift-Limit Only)................................ ......................................................... 1027270/002 ....... 3-15 Housing, Upper Control........................ 1027270/001 ....... 3-15 Hub ................................................... 1058946............... 4-18 Hub ................................................... 850-138-111 ......... 4-18 Insulator ............................................. 1-030-008 ............. 5-23 Insulator, Main Terminal........................ 1053861/03 ......... 5-15 Insulator, Terminal Strip......................... 1-030-002 ............. 8-10 Joint, Swivel ........................................ 860-730/007 .......... 3-3 Joint, Swivel ........................................ 860-730/007 .......... 3-7 Jumper (J10-1 and J10-2)...................... 1035115................. 5-8 Jumper (J10-1 and J10-5)...................... 1044855................. 5-8 Jumper (P4-4 and P4-5) ........................ 1044856................. 5-8 Key Program ....................................... 209523BT ............. 5-27 Key .................................................... 590-004/01 .......... 5-19 Key .................................................... 850-111 .................. 4-3 Key .................................................... 850-111 .................. 4-7 Key, Woodruff ..................................... 5-026-005 ............... 4-9 Keypad (Optional) ............................... 1036745............... 3-13 Kit, Axle, Greasable............................. 1082408/04 ......... 2-13 Kit, Battery Roller Installation ................ 850-138-499/001.. 2-33 Kit, Battery Roller Installation ................ 850-138-499/002.. 2-33 Kit, Battery Roller Installation ................ 850-138-499/003.. 2-33 Kit, Battery Roller Installation ................ 850-138-499/004.. 2-33 Kit, Battery Roller Installation ................ 850-138-499/005.. 2-33 Kit, Battery Roller Installation ................ 850-138-499/006.. 2-33 Kit, Battery Roller Installation ................ 850-138-500 ......... 2-33 Kit, Housing ........................................ 1082408/02 ......... 2-13 Kit, Mat, Platform ................................. 850-138-427 ......... 2-29 Kit, Power Amplifier Assembly ............... 1042226/K01 ....... 5-23 Kit, Reservoir With Tubes ...................... 560-217/05 ............ 6-7 Kit, Shoulder Bolt ................................. 1082408/05 ......... 2-13 Kit, Tip, Contactor................................ 1-105-224/07........ 5-13 Kit, Wheel, Caster ............................... 1082408/03 ......... 2-13 Latch .................................................. 853-017-055 ........... 8-5 Lead, Wire ......................................... 1052277/07 ........... 6-7 Lever ................................................. 400-059/94 .......... 4-16 Lever Assembly, Brake Bushing .............. 1066714................. 3-3 Lever Return, Spring ............................. 830-044 .................. 4-7 Lever, Brake, Left-Hand ......................... 1053755............... 4-15 Lever, Brake, Right-Hand....................... 1053756............... 4-15 Lever, Parking Brake............................. 1053754............... 4-15 Lever, Spline........................................ 400-080/01 .......... 4-17 Link, Brake .......................................... 1053760............... 4-15 Link, Coast .......................................... 1061075............... 8-15 Link, Suspension .................................. 850-138-374 ........... 2-5 Locator, Spring .................................... 671-012/14 .......... 2-11 Locator, Spring .................................... 671-015/11 .......... 2-11 Lock, Brake ......................................... 1054521............... 4-15 Mat, Platform Extension, 8500 (23 in.)... 413-091/002 ........ 2-29 Motor, Drive (EE) ................................ 1073980/700 ......... 4-9 Motor, Drive (EE) ................................. 1073980/700 ....... 5-29 Motor, Drive........................................ 1073979/700 ......... 4-9 Motor, Drive........................................ 1089119/700 ......... 4-9 Mount, Cover, Center ........................... 1038282............... 2-30 Mount, Handle .................................... 850-139-268 ........... 3-7 Mount, Rubber .................................... 850-138-684 ........... 2-5

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1079639, Revised: 8/12/2008

Pallet Truck/Tow Tractor Models 8300, 8400, 8500 and 8600, Alphabetical Parts Index

Description

Part No.

Page

Nail, Grip........................................... 813-570/002 ........ 2-30 Nut .................................................... 1034060/75 ......... 5-29 Nut .................................................... 1036966/75 ......... 5-29 Nut .................................................... 1036966/76 ......... 5-29 Nut .................................................... 400-080/03 .......... 4-17 Nut .................................................... 5-015-005 ............. 3-19 Nut .................................................... 5-015-006 ............... 4-9 Nut .................................................... 5-016-004 ............... 3-3 Nut .................................................... 5-016-004 ............... 3-5 Nut .................................................... 5-016-004 ............... 3-7 Nut .................................................... 540-047/417 ........ 6-11 Nut .................................................... 671-015/06 .......... 2-11 Nut .................................................... 750-006 ................ 5-21 Nut .................................................... 750-006 .................. 5-7 Nut .................................................... 750-013 .................. 4-3 Nut .................................................... 750-013 .................. 4-7 Nut .................................................... 750-020 .................. 3-7 Nut .................................................... 750-020 ................ 5-11 Nut .................................................... 750-020 ................ 8-15 Nut .................................................... 750-049 .................. 8-8 Nut .................................................... 750-054 .................. 8-5 Nut .................................................... 750-234 .................. 2-5 Nut .................................................... 750-412 .................. 3-3 Nut .................................................... 750-412 .................. 3-7 Nut .................................................... 750-419 ................ 2-33 Nut .................................................... 750-420 ................ 8-15 Nut .................................................... 760-006 ................ 2-20 Nut .................................................... 760-006 .................. 8-7 Nut .................................................... 760-013 .................. 3-3 Nut .................................................... 760-013 ................ 8-11 Nut .................................................... 760-019 ................ 2-19 Nut .................................................... 760-148 .................. 4-3 Nut .................................................... 760-148 .................. 4-7 Nut .................................................... 760-920 ................ 2-19 Nut .................................................... 760-920 ................ 8-15 Nut .................................................... 761-944 .................. 8-8 Nut, Brass........................................... 5-001-057 ............... 5-7 Nut, Clamp ......................................... 1020548/004 ....... 4-11 Nut, Clamp ......................................... 1020548/004 ....... 4-13 Nut, Hex, Slotted ................................. 761-856 .................. 2-5 Nut, Jam............................................. 7-750-808 ............. 5-25 Nut, Jam............................................. 7-750-920 ............. 4-13 Nut, Jam............................................. 7-750-920 ............... 4-9 Nut, King Pin ...................................... 671-041/16 ............ 2-9 Nut, Lock ............................................ 1020548/006 ....... 4-11 Nut, Lock ............................................ 1020548/006 ....... 4-13 Nut, Lock ............................................ 671-041/21 ............ 2-9 Nut, Lock ............................................ 760-020 ................ 2-30 Nut .................................................... 750-033 ................ 2-35 O-Ring................................................ 1034060/85 ......... 5-29 O-Ring................................................ 671-041/12 ............ 2-9 Pad, Back ........................................... 850-138-599 ......... 2-29 Pad, Leg Guard ................................... 413-035 ................ 2-29 Pad, Platform (Standard Operator Compartment)........................... ......................................................... 413-091/001 ........ 2-29 Pad, Platform....................................... 1038283 ............... 2-30 Pad, Platform....................................... 413-091/003 ........ 2-29 Pin .................................................... 810-762 ................ 2-17 Pin .................................................... 810-762 ................ 2-18 Pin Assembly, Hinge (Cold Storage) ....... 671-015/15 .......... 2-11 Pin Assembly, Hinge (Standard) ............. 671-012/17 .......... 2-11 Pin Weldment, Retainer (Greaseable) ..... 850-138-963/001.... 2-5 Pin Weldment, Retainer (Non-Greaseable).................................... ......................................................... 850-138-963/501.... 2-5 Pin ..................................................... 811-873 .................. 3-5 Pin ..................................................... 853-017-051 ........... 8-5 Pin ..................................................... 861-013 ................ 4-15 Pin ..................................................... 861-013 .................. 4-7

1079639, Revised: 8/12/2008

Description

Part No.

Page

Pin, Clevis ...........................................812-000-178 ........... 4-3 Pin, Clevis ...........................................812-000-178 ........... 4-7 Pin, Clevis ...........................................861-014/007 ........ 3-13 Pin, Cotter ...........................................810-904................ 3-13 Pin, Cotter ...........................................810-910.................. 4-3 Pin, Cotter ...........................................810-910.................. 4-7 Pin, Cotter ...........................................810-930.................. 2-5 Pin, Eccentric (Stainless) ........................1044707/501......... 2-5 Pin, Eccentric (Stainless) ........................1072603/002......... 2-5 Pin, Eccentric (Stainless) ........................1072666/002......... 2-5 Pin, Eccentric (Standard) .......................1044707/001......... 2-5 Pin, Eccentric (Standard) .......................1072603/001......... 2-5 Pin, Eccentric (Standard) .......................1072666/001......... 2-5 Pin, Front Link Weldment (Greaseable) ....1055342/001......... 2-6 Pin, Front Link Weldment (Non-Greaseable).................................. ..........................................................1055342/501......... 2-6 Pin, King .............................................671-041/17 ............ 2-9 Pin, Roll...............................................1036966/84......... 5-29 Pin, Roll...............................................1036966/93......... 5-29 Pin, Roll...............................................1089119/73......... 5-29 Pin, Roll...............................................671-015/07 .......... 2-11 Pin, Roll...............................................671-015/18 .......... 2-11 Pin, Roll...............................................810-728.................. 3-3 Pin, Roll...............................................810-739.................. 3-3 Pin, Roll...............................................811-120.................. 3-3 Pin, Roll...............................................811-120.................. 3-5 Pin, Spiral ...........................................1026370 ................ 2-5 Pin, Spiral ...........................................1026376 ................ 2-5 Pin, Spiral ...........................................810-728 .................. 3-7 Pin, Spiral ...........................................810-763 .................. 2-5 Pin, Spiral ...........................................810-777 .................. 8-5 Pin, Spiral ...........................................810-846 .................. 8-5 Pin, Spring...........................................810-813 ................ 3-21 Pin, Spring...........................................810-813 ................ 4-15 Pin, Spring...........................................810-814 .................. 3-7 Pin, Spring...........................................810-815 ................ 4-15 Pin, Spring...........................................810-816 ................ 4-15 Pin, Spring...........................................810-909 ................ 4-15 Pin, Tractor Link Support (Stainless) (Greaseable)........................... ..........................................................1023724/501......... 2-5 Pin, Tractor Link Support (Stainless) (Non-Greaseable).................... ..........................................................1023724/502......... 2-5 Pin, Tractor Link Support (Standard) (Greaseable).......................... ..........................................................1023724/001......... 2-5 Pin, Tractor Link Support (Standard) (Non-Greaseable)................... ..........................................................1023724/002......... 2-5 Pipe, Spacer ........................................1045246/001......... 2-5 Pipe, Spacer ........................................1045247/001......... 2-5 Pipe, Spacer ........................................828-001-429/007 . 2-34 Pipe, Spacer ........................................828-001-429/010 . 2-34 Pipe, Spacer ........................................828-001-429/022 . 2-34 Pipe, Spacer ........................................828-001-429/023 . 2-34 Piston, Machined..................................540-116/412 ........ 6-11 Pivot Weldment, Tandem ......................1016119 .............. 2-17 Pivot Weldment, Tandem ......................1016119 .............. 2-18 Plate Assembly .....................................671-015/101 ........ 2-11 Plate, Adjusting ....................................671-042/04 ............ 2-9 Plate, Backing ......................................400-060/01 .......... 4-16 Plate, Backing ......................................400-060/01 .......... 4-17 Plate, Base...........................................671-041/02 ............ 2-9 Plate, Cover.........................................1060232 .............. 4-11 Plate, Cover.........................................1060658 .............. 4-13 Plate, Heatsink .....................................1025343 .............. 5-23 Plate, Motor Adapter ............................1037273 ................ 4-7 Plate, Mounting ....................................1031959 ................ 5-7 Plate, Specification, Lift .........................1063015/001....... 2-29 Plate, Switch Bracket.............................1029277 ................ 4-7 Plate, Switch ........................................850-138-586 ......... 8-21

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A-5

Pallet Truck/Tow Tractor Models 8300, 8400, 8500 and 8600, Alphabetical Parts Index

Description

Part No.

Page

Plate, Symbol, Blank............................. 1036735 ...............3-13 Plate, Symbol, Coast ............................ 1036203/003 .......3-13 Plate, Symbol, Lift................................. 1036203/002 .......3-13 Plate, Symbol, Lower ............................ 1036203/001 .......3-13 Plate, Symbol, Rabbit ........................... 1036203/004 .......3-13 Plate, Tie (Models 8300, 8400, 8500 and 8600 With Deadman).. .......................................................... 1073097 ...............3-19 Plate, Tie (Models 8500 and 8600 With Pull Lever Brake)............. .......................................................... 1077358 ...............3-19 Plate, Upper ........................................ 313632-000 ..........3-13 Plug, Cover ......................................... 900-274 ................8-13 Plug, Dipstick....................................... 828-005-446............4-9 Plug, Magnetic .................................... 223-000-701..........4-11 Plug, Magnetic .................................... 223-000-701..........4-13 Plug, Mechanical, 0.38 in..................... 782-422 ..................4-9 Plunger, Coast ..................................... 850-137-720..........8-16 Pocket, Manual .................................... 1067808 ...............2-29 Pull Rod 103 in. Fork Length .................. 1073319/007 .......2-15 Pull Rod, 103 in. Fork Length ................. 1026366/103 .......2-15 Pull Rod, 103 in. Fork Length ................. 1026366/122 .......2-15 Pull Rod, 103 in. Fork Length ................. 1026367/103 .......2-13 Pull Rod, 103 in. Fork Length ................. 1026367/122 .......2-13 Pull Rod, 103 in. Fork Length ................. 1073318/003 .......2-13 Pull Rod, 103 in. Fork Length ................. 1073318/005 .......2-13 Pull Rod, 103 in. Fork Length ................. 1073319/009 .......2-15 Pull Rod, 120 in. Fork Length ................. 1026366/120 .......2-15 Pull Rod, 120 in. Fork Length ................. 1073319/013 .......2-15 Pull Rod, 144 in, Fork Length, Extended Compartment...................

(2nd Slot of 2nd Pallet) ......................... 1026366/644 .......2-15 Pull Rod, 144 in. Fork Length (1st Slot of 3rd Pallet)....................... .......................................................... 1026366/144 .......2-15 Pull Rod, 144 in. Fork Length (1st Slot of 3rd Pallet)....................... .......................................................... 1026366/344 .......2-15 Pull Rod, 144 in. Fork Length (1st Slot of 3rd Pallet)....................... .......................................................... 1073319/014 .......2-15 Pull Rod, 144 in. Fork Length (1st Slot of 3rd Pallet)....................... .......................................................... 1073319/016 .......2-15 Pull Rod, 144 in. Fork Length (2nd Slot of 2nd Pallet).................... .......................................................... 1026366/444 .......2-15 Pull Rod, 144 in. Fork Length (2nd Slot of 2nd Pallet).................... .......................................................... 1073319/017 .......2-15 Pull Rod, 144 in. Fork Length, Extended Compartment...................

(1st Slot of 3rd Pallet) ........................... 1026366/544 .......2-15 Pull Rod, 144 in. Fork Length, Extended Compartment...................

(1st Slot of 3rd Pallet) ........................... 1073319/018 .......2-15 Pull Rod, 144 in. Fork Length, Extended Compartment...................

(2nd Slot of 2nd Pallet) ......................... 1073319/019 .......2-15 Pull Rod, 144 in. Fork Length, Tandem, 96 in............................... .......................................................... 1026366/244 .......2-15 Pull Rod, 144 in. Fork Length, Tandem, 96 in............................... .......................................................... 1073319/015 .......2-15 Pull Rod, 32 in. Fork Length ................... 1054681/032 .......2-11 Pull Rod, 32 in. Fork Length ................... 1054681/132 .......2-11 Pull Rod, 32 in. Fork Length ................... 1068952/032 .......2-11 Pull Rod, 32 in. Fork Length ................... 1068952/132 .......2-11 Pull Rod, 36 in. Fork Length ................... 1054681/036 .......2-11 Pull Rod, 36 in. Fork Length ................... 1054681/136 .......2-11 Pull Rod, 36 in. Fork Length ................... 1054681/336 .......2-11 Pull Rod, 36 in. Fork Length ................... 1054682/236 .......2-11 Pull Rod, 36 in. Fork Length ................... 1054682/536 .......2-11 Pull Rod, 36 in. Fork Length ................... 1068952/036 .......2-11 Pull Rod, 36 in. Fork Length ................... 1068952/136 .......2-11 Pull Rod, 36 in. Fork Length ................... 1068952/336 .......2-12 Pull Rod, 42 in. Fork Length ................... 1054681/042 .......2-11 Pull Rod, 42 in. Fork Length ................... 1054681/142 .......2-11 Pull Rod, 42 in. Fork Length ................... 1054681/342 .......2-11 Pull Rod, 42 in. Fork Length ................... 1054682/242 .......2-11 Pull Rod, 42 in. Fork Length ................... 1054682/542 .......2-11

A-6

Description

Part No.

Page

Pull Rod, 42 in. Fork Length .................. 1068952/042 ....... 2-11 Pull Rod, 42 in. Fork Length .................. 1068952/142 ....... 2-11 Pull Rod, 42 in. Fork Length .................. 1068952/342 ....... 2-12 Pull Rod, 46 in. Fork Length .................. 1054681/046 ....... 2-11 Pull Rod, 46 in. Fork Length .................. 1054681/146 ....... 2-11 Pull Rod, 46 in. Fork Length .................. 1054681/346 ....... 2-11 Pull Rod, 46 in. Fork Length .................. 1054682/246 ....... 2-11 Pull Rod, 46 in. Fork Length .................. 1054682/546 ....... 2-11 Pull Rod, 46 in. Fork Length .................. 1068952/046 ....... 2-11 Pull Rod, 46 in. Fork Length .................. 1068952/146 ....... 2-11 Pull Rod, 46 in. Fork Length .................. 1068952/346 ....... 2-12 Pull Rod, 48 in. Fork Length .................. 1054681/048 ....... 2-11 Pull Rod, 48 in. Fork Length .................. 1054681/148 ....... 2-11 Pull Rod, 48 in. Fork Length .................. 1054681/348 ....... 2-11 Pull Rod, 48 in. Fork Length .................. 1054681/448 ....... 2-11 Pull Rod, 48 in. Fork Length .................. 1054682/248 ....... 2-11 Pull Rod, 48 in. Fork Length .................. 1054682/548 ....... 2-11 Pull Rod, 48 in. Fork Length .................. 1068952/048 ....... 2-11 Pull Rod, 48 in. Fork Length .................. 1068952/148 ....... 2-11 Pull Rod, 48 in. Fork Length .................. 1068952/348 ....... 2-12 Pull Rod, 48 in. Fork Length .................. 1068952/448 ....... 2-12 Pull Rod, 60 in. Fork Length .................. 1054681/060 ....... 2-11 Pull Rod, 60 in. Fork Length .................. 1054681/160 ....... 2-11 Pull Rod, 60 in. Fork Length .................. 1054681/360 ....... 2-11 Pull Rod, 60 in. Fork Length .................. 1054681/460 ....... 2-12 Pull Rod, 60 in. Fork Length .................. 1054682/260 ....... 2-11 Pull Rod, 60 in. Fork Length .................. 1054682/560 ....... 2-11 Pull Rod, 60 in. Fork Length .................. 1068952/060 ....... 2-11 Pull Rod, 60 in. Fork Length .................. 1068952/160 ....... 2-11 Pull Rod, 60 in. Fork Length .................. 1068952/360 ....... 2-12 Pull Rod, 60 in. Fork Length .................. 1068952/460 ....... 2-12 Pull Rod, 84 in. and 96 in. Fork Length . 1073319/011 ....... 2-15 Pull Rod, 84 in. and 96 in. Fork Length, Extended Compartment .... ......................................................... 1073319/012 ....... 2-15 Pull Rod, 84 in. Extended Compartment (Australia)........................ ......................................................... 1073318/004 ....... 2-13 Pull Rod, 84 in. Fork Length (With Two 42 in. Pallets)..................... ......................................................... 1026366/084 ....... 2-15 Pull Rod, 84 in. Fork Length (With Two 42 in. Pallets)..................... ......................................................... 1026367/084 ....... 2-13 Pull Rod, 84 in. Fork Length (With Two 42 in. Pallets)..................... ......................................................... 1073318/001 ....... 2-13 Pull Rod, 84 in. Fork Length (With Two 42 in. Pallets)..................... ......................................................... 1073319/005 ....... 2-15 Pull Rod, 84 in. Fork Length, Australia ... 1026366/284 ....... 2-15 Pull Rod, 84 in. Fork Length, Australia ... 1026367/109 ....... 2-13 Pull Rod, 84 in. Fork Length, Australia ... 1026367/284 ....... 2-13 Pull Rod, 84 in. Fork Length, Australia ... 1073318/006 ....... 2-13 Pull Rod, 84 in. Fork Length, Australia ... 1073319/010 ....... 2-15 Pull Rod, 84 in. Fork Length, Extended Compartment (Australia)...... ......................................................... 1026366/109 ....... 2-15 Pull Rod, 84 in. Fork Length, Extended Compartment (Australia)...... ......................................................... 1073319/008 ....... 2-15 Pull Rod, 84 in., 93 in., and 96 in. Fork Length............................. ......................................................... 1026366/096 ....... 2-15 Pull Rod, 84 in., 93 in., and 96 in. Fork Length ............................ ......................................................... 1026367/096 ....... 2-13 Pull Rod, 84 in., 93 in., and 96 in. Fork Length............................. ......................................................... 1026367/396 ....... 2-13 Pull Rod, 84 in., 93 in., and 96 in. Fork Length............................. ......................................................... 1073318/002 ....... 2-13 Pull Rod, 84 in., 93 in., and 96 in. Fork Length............................. ......................................................... 1073319/006 ....... 2-15 Pull Rod, 84 in., and 96 in. Fork Length . 1073318/007 ....... 2-13 Pull Rod, 84 in., and 96 in. Fork Length, Extended Compartment.... ......................................................... 1026367/496 ....... 2-13 Pull Rod, 84 in., and 96 in. Fork Length, Extended Compartmentt.... ......................................................... 1073318/008 ....... 2-13

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1079639, Revised: 8/12/2008

Pallet Truck/Tow Tractor Models 8300, 8400, 8500 and 8600, Alphabetical Parts Index

Description

Part No.

Page

Pull Rod, 84 in., and 96 in., Fork Length 1026366/396 ....... 2-15 Pull Rod, 84 in., and 96 in., Fork Length, Extended Compartment.... ......................................................... 1026366/496 ....... 2-15 Pump and Motor Assembly, Lift .............. 1052277/001 ......... 6-3 Pump and Motor Assembly, Lift .............. 1052277/001 ......... 6-7 Pump and Motor Assembly, Lift .............. 1052277/002 ......... 6-7 Pump and Motor Assembly, Lift .............. 1052277/002 ......... 6-3 Pump Assembly, Lift .............................. 560-206/131 .......... 6-7 Rachet, Brake ...................................... 850-137-911 ......... 4-15 Resistor Assembly ................................ 850-139-011 ........... 8-9 Retainer.............................................. 49659-00 .............. 2-29 Retainer, Spring................................... 1036741 ............... 3-21 Retainer, Spring................................... 850-137-722 ......... 8-17 Retainer, Tractor Skirt ........................... 1043799 ............... 8-11 Retainer, Tractor Skirt ........................... 1043800 ............... 8-11 Ring, Locking ...................................... 1036966/93 ......... 5-29 Ring, Push-on Retainer .......................... 810-488/014 ........ 2-34 Ring, Retaining .................................... 810-132 .................. 2-5 Ring, Retaining, External....................... 540-068/418 ........ 6-11 Ring, Retaining, Internal........................ 540-068/417 ........ 6-11 Ring, Snap.......................................... 810-086 ................ 8-17 Ring, Snap.......................................... 810-126 .................. 8-5 Rod Weldment, Piston........................... 540-116/413 ........ 6-11 Rod, Brake Adjusting............................ 850-137-325 ........... 3-3 Rod, Brake Adjusting............................ 850-137-325 ........... 3-7 Rod, Coast Connecting......................... 1037709 ............... 8-15 Rod, Piston.......................................... 1077466/001 ....... 6-12 Roller Assembly ................................... 828-006-727/008.. 2-33 Roller Assembly ................................... 828-006-727/010.. 2-33 Roller Assembly ................................... 828-006-727/011.. 2-33 Roller Assembly .................................. 828-006-727/012.. 2-33 Roller Assembly, Entry ......................... 850-137-670 ......... 2-19 Roller ................................................. 360-067/002 ........ 2-19 Roller ................................................. 360-067/004 .......... 2-5 Roller ................................................. 7-448-001/047........ 3-3 Roller, Battery ...................................... 828-006-726 ......... 2-34 Rotor .................................................. 1036966/71 ......... 5-29 Screw ................................................ 5-001-002 ............... 6-3 Screw ................................................ 710-127 .................. 6-3 Screw ................................................ 710-141 .................. 2-7 Screw ................................................ 724-363 .................. 4-3 Screw................................................. 1053861/11 ......... 5-15 Screw................................................. 701-246 ................ 2-30 Screw................................................. 710-074 ................ 2-30 Screw................................................. 1030582 ................. 2-5 Screw................................................. 1031254 ............... 4-13 Screw................................................. 1036789 ............... 3-15 Screw................................................. 1036790 ............... 3-15 Screw................................................. 1036791 ............... 3-15 Screw................................................. 1036966/74 ......... 5-29 Screw................................................. 1036966/79 ......... 5-29 Screw................................................. 1036966/82 ......... 5-29 Screw................................................. 1036966/88 ......... 5-29 Screw................................................. 1036966/94 ......... 5-29 Screw................................................. 1060955/005 ......... 4-3 Screw................................................. 5-001-001 ............... 3-3 Screw................................................. 5-001-001 ............... 3-5 Screw................................................. 5-001-001 ............... 3-7 Screw................................................. 5-001-004 ............. 3-13 Screw................................................. 5-001-005 ............. 5-23 Screw................................................. 5-001-008 ............. 4-11 Screw................................................. 5-001-008 ............. 4-13 Screw................................................. 5-001-009 ............... 2-5 Screw................................................. 5-001-014 ............... 2-5 Screw................................................. 5-001-015 ............... 2-5 Screw................................................. 5-001-016 ............... 4-9 Screw................................................. 5-001-017 ............... 2-5 Screw................................................. 5-001-024 ............... 2-5

1079639, Revised: 8/12/2008

Description

Part No.

Page

Screw .................................................5-002-008 ............... 4-9 Screw .................................................5-002-010 ............. 3-13 Screw .................................................5-002-010 ............. 4-11 Screw .................................................5-002-012 ............... 3-3 Screw .................................................5-002-012 ............... 3-5 Screw .................................................5-002-012 ............... 3-7 Screw .................................................5-002-012 ............... 4-3 Screw .................................................5-002-012 ............... 4-7 Screw .................................................5-002-031 ............. 4-15 Screw .................................................5-002-046 ............... 3-3 Screw .................................................5-002-046 ............... 3-5 Screw .................................................5-002-046 ............... 3-7 Screw .................................................5-002-046 ............... 4-3 Screw .................................................5-002-046 ............... 4-7 Screw .................................................5-002-050 ............. 4-15 Screw .................................................5-002-056 ............. 3-13 Screw .................................................5-002-057 ............. 3-13 Screw .................................................5-002-059 ............. 3-13 Screw .................................................5-003-006 ............. 4-15 Screw .................................................5-003-010 ............. 3-13 Screw .................................................5-003-023 ............... 2-9 Screw .................................................5-004-004 ............. 3-13 Screw .................................................5-004-004 ............. 4-15 Screw .................................................5-004-020 ............. 3-19 Screw .................................................5-004-023 ............. 3-19 Screw .................................................5-004-027 ............. 3-19 Screw .................................................5-005-014 ............. 3-13 Screw .................................................5-010-006 ............. 5-23 Screw .................................................701-012.................. 5-7 Screw .................................................701-062.................. 3-3 Screw .................................................701-062.................. 5-7 Screw .................................................701-066................ 8-10 Screw .................................................701-115................ 5-25 Screw .................................................701-115................ 8-21 Screw .................................................701-119.................. 5-7 Screw .................................................701-200................ 5-21 Screw .................................................701-241................ 5-11 Screw .................................................701-246.................. 8-7 Screw .................................................710-006.................. 5-7 Screw .................................................710-008................ 2-30 Screw .................................................710-008.................. 5-8 Screw .................................................710-010................ 5-17 Screw .................................................710-010................ 8-21 Screw .................................................710-015................ 2-30 Screw .................................................710-067.................. 3-3 Screw .................................................710-067.................. 3-5 Screw .................................................710-067.................. 3-7 Screw .................................................710-067.................. 4-3 Screw .................................................710-067.................. 4-7 Screw .................................................710-069.................. 4-3 Screw .................................................710-069.................. 4-7 Screw .................................................710-071.................. 4-7 Screw .................................................710-130................ 2-33 Screw .................................................710-132................ 2-30 Screw .................................................710-132.................. 4-3 Screw .................................................710-132.................. 4-7 Screw .................................................710-399.................. 8-8 Screw .................................................714-047................ 3-13 Screw .................................................714-047.................. 3-7 Screw .................................................714-047.................. 5-8 Screw .................................................714-047................ 8-13 Screw .................................................714-047.................. 8-9 Screw .................................................714-052.................. 3-7 Screw .................................................714-055.................. 5-7 Screw .................................................714-071................ 2-20 Screw .................................................714-098................ 8-11 Screw .................................................714-137................ 3-19 Screw .................................................714-145.................. 2-5

Top of Section

A-7

Pallet Truck/Tow Tractor Models 8300, 8400, 8500 and 8600, Alphabetical Parts Index

Description

Part No.

Page

Screw ................................................. 714-150 ................2-19 Screw ................................................. 714-158 ................2-19 Screw ................................................. 714-199 ..................3-7 Screw ................................................. 714-205 ..................8-8 Screw ................................................. 714-293 ..................3-3 Screw ................................................. 714-298 ..................8-5 Screw ................................................. 716-008 ..................2-5 Screw ................................................. 716-119 ................8-15 Screw ................................................. 716-122 ................8-15 Screw ................................................. 724-250 ................8-16 Screw ................................................. 724-341 ..................3-7 Screw ................................................. 724-363 ..................4-7 Screw ................................................. 724-535 ..................3-7 Screw ................................................. 7-714-004/040 ......3-15 Screw ................................................. 7-718-010/040 ........4-7 Screw ................................................. 7-742-007/004 ......5-25 Screw ................................................. 850-137-603............3-3 Screw, Brake Adjuster........................... 114-010-523............4-7 Screw, Set ........................................... 5-006-030..............4-15 Screw, Set ........................................... 724-399 ................5-21 Screw, Set ........................................... 724-399 ..................5-7 Screw, Set ........................................... 724-399 ..................5-8 Screw, Set ........................................... 724-414 ................5-21 Screw, Set ........................................... 724-414 ..................5-7 Screw, Set ........................................... 724-414 ..................5-8 Screw, Top Cover ................................. 1-105-224/04 ........5-13 Screw, Top Cover ................................. 1-105-224/04 ........5-15 Screw, Washer .................................... 671-012/05...........2-11 Screw ................................................. 714-205 ................2-35 Seal Kit .............................................. 1015666/421 .......6-11 Seal Kit............................................... 560-213/01.............6-8 Seal, Felt............................................. 671-012/03...........2-11 Seal, Oil ............................................. 1034060/86 .........5-29 Seal, Oil ............................................. 530-691 ................4-11 Seal, Oil ............................................. 530-691 ................4-13 Seal, O-Ring ........................................ 1031253 ...............4-11 Seal, O-Ring ........................................ 1031253 ...............4-13 Seal, Rod ............................................ 49533-05 ..............6-12 Seat ................................................... 1052277/126 .........6-7 Sensor Assembly, Proximity ................... 1073229/001 .........8-2 Sensor, Temperature ............................. 1062808/94 .........5-29 Shaft Weldment, Truck, Link (Stainless) (Greaseable)...................... .......................................................... 1026386/501 .........2-5 Shaft Weldment, Truck, Link (Stainless) (Non-Greaseable)............... .......................................................... 1026386/502 .........2-5 Shaft Weldment, Truck, Link (Standard) (Greaseable).................... .......................................................... 1026386/001 .........2-5 Shaft Weldment, Truck, Link (Standard) (Non-Greaseable).............. .......................................................... 1026386/002 .........2-5 Shaft, Bottom Link................................. 850-138-966............6-3 Shaft, Brake Lever ................................ 1028780 .................3-3 Shaft, Brake Lever ................................ 850-138-344............3-7 Shaft, Brake Lever ................................ 850-138-459............3-7 Shaft, Cable Actuator ........................... 1053763 ...............4-15 Shaft, Flexible ...................................... 610-307 ................3-21 Shaft, Handle Pivot............................... 1058603 .................3-3 Shaft, Handle Pivot............................... 850-137-290............3-5 Shaft, Handle Pivot............................... 850-137-898............3-7 Shaft, Lock .......................................... 1053752 ...............4-15 Shaft, Pivot (Stainless) ........................... 1026637/501 .........2-5 Shaft, Pivot (Stainless) ........................... 1073994/002 .........2-5 Shaft, Pivot (Standard) .......................... 1026637/001 .........2-5 Shaft, Pivot (Standard) .......................... 1073994/001 .........2-5 Shaft, Pivot .......................................... 850-137-581............3-3 Shaft, Rear Link (Stainless)..................... 1050893/501 .........2-6 Shaft, Rear Link (Stainless)..................... 1050893/502 .........2-6 Shaft, Rear Link (Standard) .................... 1050893/001 .........2-6 Shaft, Rear Link (Standard) .................... 1050893/002 .........2-6

A-8

Description

Part No.

Page

Shaft, Roller ........................................ 828-001-335/006.. 2-34 Shaft, Roller ........................................ 828-001-335/007.. 2-34 Shaft, Roller ........................................ 828-001-335/008.. 2-34 Shaft, Roller ........................................ 828-001-335/016.. 2-34 Shaft, Wheel ....................................... 850-137-070 ......... 2-18 Shaft, Wheel ....................................... 850-137-285 ......... 2-17 Shaft, Wheel, Stainless Steel ................. 850-139-349 ......... 2-16 Shield, Bearing.................................... 671-041/15 ............ 2-9 Shield, Dust......................................... 1-105-224/09........ 5-13 Shim .................................................. 1047886/020 ......... 4-7 Shim .................................................. 1047886/030 ......... 4-7 Shim .................................................. 1047886/040 ......... 4-7 Shim .................................................. 828-005-675/002.. 4-11 Shim .................................................. 828-005-675/002.. 4-13 Shim .................................................. 828-005-675/003.. 4-11 Shim .................................................. 828-005-675/003.. 4-13 Shim .................................................. 828-005-675/006.. 4-11 Shim .................................................. 828-005-675/006.. 4-13 Shim .................................................. 828-005-675/015.. 4-11 Shim .................................................. 828-005-675/015.. 4-13 Shim .................................................. 828-006-868/002.. 4-11 Shim .................................................. 828-006-868/002.. 4-13 Shim .................................................. 828-006-868/003.. 4-11 Shim .................................................. 828-006-868/003.. 4-13 Shim .................................................. 828-006-868/006.. 4-11 Shim .................................................. 828-006-868/006.. 4-13 Shim .................................................. 828-006-868/015.. 4-11 Shim .................................................. 828-006-868/015.. 4-13 Shim, Caster ....................................... 850-138-244 ........... 2-7 Shim, Spacer ...................................... 307893-000 ............ 6-3 Shim, Spacer, Slewing.......................... 1060810................. 4-3 Shoe Assembly ................................... 400-059/05 .......... 4-16 Shoe Assembly ................................... 400-059/05 .......... 4-17 Shroud Assembly ................................. 671-015/12 .......... 2-11 Shunt.................................................. 1-074-002 ............. 5-23 Skirt, Rubber ....................................... 1043801 ............... 8-11 Sleeve ................................................ 828-000-987 ........... 3-7 Sleeve, Expando.................................. 611-070/003 .......... 5-7 Sleeve, Pin, Eccentric ........................... 1044706................. 2-5 Sleeve, Pin, Eccentric ........................... 850-139-198 ........... 2-5 Sleeve, Pin, Eccentric ........................... 850-139-277 ........... 2-5 Sleeve ................................................ 1067351/001 ......... 5-8 Slider Installation, Entry ........................ 850-138-302 ......... 2-20 Slider ................................................. 850-139-185 ......... 2-20 Solenoid ............................................. 22226-05 ................ 6-7 Spacer ............................................... 1015666/417 ....... 6-11 Spacer ............................................... 828-005-674 ......... 4-11 Spacer ............................................... 828-005-674 ......... 4-13 Spacer ............................................... 850-135-775 ........... 3-7 Spacer, Bell Crank, 0.38 in. ................. 1052665/001 ......... 2-6 Spacer, Bell Crank, 0.62 in. ................. 1052665/002 ......... 2-6 Spacer, Bell Crank, 0.75 in. ................. 1052665/003 ......... 2-6 Spacer, Copper ................................... 1053993 ............... 5-25 Spacer, Lift Ram................................... 850-139-235 ........... 6-3 Spacer, Wheel .................................... 671-041/09 ............ 2-9 Spacer, Wheel .................................... 850-139-170 ........... 2-5 Spacer, Wheel .................................... 853-005-095 ........... 2-5 Spring Assembly, CoastPRO™............... 1049545............... 8-15 Spring Assembly, CoastPRO™............... 850-138-898 ......... 8-17 Spring Pin .......................................... 810-747 ................ 2-16 Spring Return ...................................... 400-059/06 .......... 4-16 Spring Return ...................................... 400-059/06 .......... 4-17 Spring ................................................ 830-327 .................. 8-5 Spring, Card ....................................... 1036743 ............... 3-15 Spring, Compression............................ 1036742 ............... 3-15 Spring, Compression............................ 1049557 ................. 3-3 Spring, Compression............................ 671-012/12 .......... 2-11 Spring, Compression............................ 671-012/13 .......... 2-11

Top of Section

1079639, Revised: 8/12/2008

Pallet Truck/Tow Tractor Models 8300, 8400, 8500 and 8600, Alphabetical Parts Index

Description

Part No.

Page

Spring, Compression............................ 671-013/01 .......... 2-11 Spring, Compression............................ 671-013/02 .......... 2-11 Spring, Compression............................ 830-148 ................ 3-13 Spring, Compression............................ 830-246 ................ 8-17 Spring, Compression............................ 830-424 .................. 4-3 Spring, Compression............................ 830-424 .................. 4-7 Spring, Handle Return .......................... 830-337 .................. 3-7 Spring, Return ..................................... 1-105-224/05........ 5-13 Spring, Return ..................................... 1-105-224/05........ 5-15 Spring, Seat Assembly.......................... 850-138-897 ......... 8-17 Spring, Torsion .................................... 1050950 ............... 3-21 Spring, Torsion .................................... 830-349 ................ 4-15 Standoff, Fuse ..................................... 1-074-104/001...... 5-21 Standoff, Fuse ..................................... 1-074-104/001........ 5-7 Stem, Valve ......................................... 560-206/129 .......... 6-7 Stop, Ring........................................... 27892-00 .............. 6-12 Stop, Throttle ....................................... 1046146 ............... 3-21 Strap, Static ........................................ 306241-000 ............ 4-9 Strip, Magnetic.................................... 850-138-757 ........... 8-7 Support Machined, Handle ................... 1060389 ................. 4-3 Support, Handle .................................. 1028459 ................. 3-5 Support, Handle, Machined .................. 1037200 ................. 4-7 Switch Assembly .................................. 1066671/001 ....... 5-11 Switch Assembly, Horn ......................... 1036829 ............... 3-15 Switch Assembly, Jog ........................... 1036840 ............... 3-13 Switch Assembly, Proximity ................... 1031332 ................. 4-3 Switch Assembly, Proximity ................... 1031332 ................. 4-7 Switch Assembly, Proximity ................... 1031332 ................. 5-8 Switch Assembly, Pushbutton ................. 1056653 ............... 3-13 Switch, Bracket, Lift .............................. 1033123................. 5-8 Switch, Horn ....................................... 1-150-437/003...... 8-21 Switch, Key (2-Position) ........................ 1020341/002 ....... 5-19 Switch, Key (2-Position, Keyless) (EE) ...... 828-013-664 ......... 5-19 Switch, Key (3-Position) (EE) .................. 1055973 ............... 5-19 Switch, Key (3-Position) ........................ 1-150-391 ............. 5-19 Switch, Key (EE) (2-Position) .................. 1020341/003 ....... 5-19 Switch, Lift .......................................... 1-150-437/001...... 8-21 Switch, Lower ...................................... 1-150-437/002...... 8-21 Switch, Rotary (2-Position, Keyless) ........ 1-150-376 ............. 5-19 Switch, Rotary (3-Position, Keyless) ........ 1-150-380 ............. 5-19 Tee, Male, Branch Elbow ...................... 792-211/006 .......... 6-3 Tee, Swivel.......................................... 792-480 .................. 6-3 Terminal Strip ...................................... 1-030-001 ............. 8-10 Terminal Strip ...................................... 1-030-007 ............. 5-23 Throttle Assembly, Coast ....................... 1050952/002 ....... 3-21 Throttle Assembly, Coast ....................... 1050952/002 ....... 3-15 Throttle Assembly, Standard .................. 1050952/001 ....... 3-21 Throttle Assembly, Standard .................. 1050952/001 ....... 3-15 Tire, Poly, Center Grooved, 85 Durometer (10 x 4.75 x 6.5 in.)...... ......................................................... 632-170 ................ 4-18 Tire, Poly, Crowned, 85 Durometer (12 x 4.5 x 8 in.)..................... ......................................................... 1068262/001 ....... 4-18 Tire, Poly, Diamond, 85 Durometer (10 x 4.75 x 6.5 in.)................ ......................................................... 632-168 ................ 4-18 Tire, Poly, Diamond, 85 Durometer (12 x 4.5 x 8 in.)..................... ......................................................... 1060703/003 ....... 4-18 Tire, Poly, Grooved, 85 Durometer (12 x 4.5 x 8 in.)..................... ......................................................... 1060703/002 ....... 4-18 Tire, Poly, Razor Siped, 85 Durometer (10 x 4.75 x 6.5 in.)........... ......................................................... 632-169 ................ 4-18 Tire, Poly, Siped, 85 Durometer (12 x 4.5 x 8 in.)......................... ......................................................... 1060703/004 ....... 4-18 Tire, Poly, Smooth, 83 Durometer (12 x 4.5 x 8 in.)....................... ......................................................... 1060703/101 ....... 4-18 Tire, Poly, Smooth, 85 Durometer (10 x 4.75 x 6.5 in.).................. ......................................................... 632-091/001 ........ 4-18 Tire, Poly, Smooth, 85 Durometer (12 x 4.5 x 8 in.)....................... ......................................................... 1060703/001 ....... 4-18

1079639, Revised: 8/12/2008

Description

Part No.

Page

Tire, Poly, Smooth, 93 Durometer (12 x 4.5 x 8 in.)....................... ..........................................................1060703/107....... 4-18 Tire, Rubber Black, Lugged (10.5 x 5 x 6.5 in.)............................. ..........................................................1059896/101....... 4-18 Tire, Rubber, 6K, Black (12 x 4.5 x 8 in.) .................................... ..........................................................1063760/001....... 4-18 Tire, Rubber, 6K, Black, Lugged (12 x 4.5 x 8 in.)......................... ..........................................................1063760/101....... 4-18 Tire, Rubber, 6K, White (12 x 4.5 x 8 in.).................................... ..........................................................1063760/002....... 4-18 Tire, Rubber, 8K, Black (12 x 4.5 x 8 in.) .................................... ..........................................................1063764/001....... 4-18 Tire, Rubber, 8K, White (12 x 4.5 x 8 in.).................................... ..........................................................1063764/002....... 4-18 Tire, Rubber, Smooth, Black (10.5 x 5 x 6.5 in.)........................... ..........................................................1059896/001....... 4-18 Tire, Rubber, Smooth, Black, Reinforced (10.5 x 5 x 6.5 in.)........... ..........................................................1059897/001....... 4-18 Tire, Rubber, Smooth, Non-Marking (10.5 x 5 x 6.5 in.)................ ..........................................................1059896/002....... 4-18 Tire, Rubber, Smooth, Non-Marking, Reinforced (10.5 x 5 x 6.5 in.) ..........................................................1059897/002....... 4-18 Top linkage Sub Assembly .....................1068074/002......... 2-9 Tray, Tote.............................................850-138-472 ........... 8-7 Tube, Spacer........................................671-041/06 ............ 2-9 Tubing, Filter, Polyester..........................247-011/005 .......... 6-3 Valve Assembly, Check..........................560-213/02 ............ 6-7 Valve, Flow Control ..............................560-206/123 .......... 6-7 Valve, Relief.........................................1052277/125......... 6-7 Washer ..............................................771-156................ 2-17 Washer ..............................................771-156................ 2-18 Washer ...............................................671-012/06 .......... 2-11 Washer ...............................................671-015/05 .......... 2-11 Washer ...............................................771-225.................. 3-3 Washer, Compression ...........................671-015/19 .......... 2-11 Washer, Felt ........................................1018776 .............. 2-17 Washer, Felt ........................................1018776 .............. 2-18 Washer, Flat ........................................771-019................ 2-30 Washer, Flat ........................................5-018-005 ............. 5-21 Washer, Flat ........................................5-018-005 ............... 6-3 Washer, Flat ........................................5-018-006 ............... 2-5 Washer, Flat ........................................5-018-006 ............. 3-19 Washer, Flat ........................................5-018-006 ............... 3-3 Washer, Flat ........................................5-018-006 ............... 3-7 Washer, Flat ........................................5-018-006 ............... 4-9 Washer, Flat ........................................5-018-006 ............... 5-7 Washer, Flat ........................................5-018-007 ............... 2-9 Washer, Flat ........................................5-018-007 ............... 4-9 Washer, Flat ........................................5-018-011 ............. 2-16 Washer, Flat ........................................771-012................ 5-11 Washer, Flat ........................................771-012................ 5-25 Washer, Flat ........................................771-012.................. 5-7 Washer, Flat ........................................771-016................ 2-30 Washer, Flat ........................................771-016.................. 5-7 Washer, Flat ........................................771-016.................. 8-7 Washer, Flat ........................................771-016.................. 8-9 Washer, Flat ........................................771-023................ 5-11 Washer, Flat ........................................771-116................ 5-17 Washer, Flat ........................................771-116................ 5-21 Washer, Flat ........................................771-116.................. 5-8 Washer, Flat ........................................771-119.................. 2-5 Washer, Flat ........................................771-119.................. 4-3 Washer, Flat ........................................771-119.................. 4-7 Washer, Flat ........................................771-119................ 8-11 Washer, Flat ........................................771-123.................. 2-7 Washer, Flat ........................................771-128.................. 8-5 Washer, Flat ........................................771-230.................. 2-6 Washer, Flat ........................................7-775-108 ............. 5-25

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A-9

Pallet Truck/Tow Tractor Models 8300, 8400, 8500 and 8600, Alphabetical Parts Index

Description

Part No.

Page

Washer, Flat ........................................ 771-127 ................2-34 Washer, Lock ...................................... 772-123 ..................2-7 Washer, Lock....................................... 400-080/02...........4-17 Washer, Lock....................................... 5-019-002..............5-23 Washer, Lock....................................... 5-019-005..............5-23 Washer, Lock....................................... 5-019-006................2-5 Washer, Lock....................................... 5-019-006................5-7 Washer, Lock....................................... 5-019-007................2-9 Washer, Lock....................................... 5-019-008................2-5 Washer, Lock....................................... 772-016 ..................5-7 Washer, Lock....................................... 772-107 ..................5-7 Washer, Lock....................................... 772-107 ................8-10 Washer, Lock....................................... 772-112 ................5-25 Washer, Lock....................................... 772-112 ..................5-7 Washer, Lock....................................... 772-112 ................8-21 Washer, Lock....................................... 772-115 ..................8-8 Washer, Lock....................................... 772-116 ................2-30 Washer, Lock....................................... 772-116 ................5-17 Washer, Lock....................................... 772-116 ................5-21 Washer, Lock....................................... 772-116 ..................5-7 Washer, Lock....................................... 772-116 ..................5-8 Washer, Lock....................................... 772-116 ................8-21 Washer, Lock....................................... 772-116 ..................8-9 Washer, Lock....................................... 772-119 ..................3-3 Washer, Lock....................................... 772-119 ..................3-5 Washer, Lock....................................... 772-119 ..................3-7 Washer, Lock....................................... 772-119 ..................4-3 Washer, Lock....................................... 772-119 ..................4-7 Washer, Lock....................................... 772-123 ................5-11 Washer, Lock....................................... 772-127 ..................8-8 Washer, Lock....................................... 772-128 ..................8-5 Washer, Lock....................................... 774-005 ..................5-7 Washer, Lock....................................... 774-116 ................5-21 Washer, Lock....................................... 774-116 ..................5-7 Washer, Lock....................................... 774-116 ..................5-8 Washer, Lock....................................... 776-023 ................5-25 Washer, Lock....................................... 772-115 ................2-35 Washer, Nylon .................................... 776-242 ................3-13

A-10

Description

Part No.

Page

Washer, Sealing .................................. 1036966/89 ......... 5-29 Washer, Spring ................................... 1036966/77 ......... 5-29 Washer, Spring ................................... 1036966/91 ......... 5-29 Washer, Thrust .................................... 671-041/10 ............ 2-9 Washer, Wavey................................... 1034060/87 ......... 5-29 Wheel ................................................ 632-421/CR7 ........ 2-11 Wheel ................................................ 671-041/07 ............ 2-9 Wheel, Black ...................................... 1002754/003 ......... 2-5 Wheel, Load (Cast Iron Hub) Vulkollan, Neutral............................ ......................................................... 632-069/002 ........ 2-16 Wheel, Load (Aluminum Hub) Poly, Black..................................... ......................................................... 632-157/007 ........ 2-16 Wheel, Load (Aluminum Hub) Poly, Brown.................................... ......................................................... 632-157/107 ........ 2-16 Wheel, Load (Aluminum Hub) Vulkollan, Neutral........................... ......................................................... 632-157/002 ........ 2-16 Wheel, Load (Cast Iron Hub) Poly, Black...................................... ......................................................... 632-069/003 ........ 2-16 Wheel, Load (Cast Iron Hub) Poly, Brown..................................... ......................................................... 632-069/107 ........ 2-16 Wheel, Load (Cast Iron Hub) Poly, Tan, Standard.......................... ......................................................... 632-069/007 ........ 2-16 Wheel, Load, Black, Poly...................... 632-076/003 ........ 2-17 Wheel, Load, Green. Poly .................... 632-076/107 ........ 2-17 Wheel, Load, Poly, Black ...................... 632-071/003 ........ 2-18 Wheel, Load, Poly, Green..................... 632-071/107 ........ 2-18 Wheel, Load, Poly, Tan......................... 632-071/007 ........ 2-18 Wheel, Load, Tan, Poly ........................ 632-076/007 ........ 2-17 Wheel, Load, Vulkollan, Neutral ............ 632-071/002 ........ 2-18 Wheel, Load, Vulkollan, Neutral ............ 632-076/002 ........ 2-17 Wheel, Neutral ................................... 1002754/002 ......... 2-5 Wheel, Red......................................... 1002754/001 ......... 2-5 Wheel, Tan ......................................... 1002754/007 ......... 2-5 Wheel, With Bearings .......................... 1082408/01 ......... 2-13 Wheel, Without Bearings...................... 1082408/06 ......... 2-13 Wiper, Rod, Cylinder ........................... 14966-12 .............. 6-12 Yoke Weldment ................................... 671-012/02 .......... 2-11

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1079639, Revised: 8/12/2008

Pallet Truck/Tow Tractor Models 8300, 8400, 8500 and 8600, Numerical Parts Index

APPENDIX B Part No.

Description

Numerical Parts Index Page

060-205....................Clevis, Cast........................................ 4-7 1002754/001 ..........Wheel, Red........................................ 2-5 1002754/002 ..........Wheel, Neutral .................................. 2-5 1002754/003 ..........Wheel, Black ..................................... 2-5 1002754/007 ..........Wheel, Tan ........................................ 2-5 1012585/005 ..........Guard, Spiral Wrap............................ 8-2 1015630 ..................Caster Installation .............................. 2-7 1015666/400 ..........Cylinder Assembly, Lift......................... 6-3 1015666/400 ..........Cylinder Assembly, Lift....................... 6-11 1015666/414 ..........Gland, Machined ............................. 6-11 1015666/417 ..........Spacer ............................................ 6-11 1015666/421 ..........Seal Kit ........................................... 6-11 1016119 ..................Pivot Weldment, Tandem.................... 2-17 1016119 ..................Pivot Weldment, Tandem.................... 2-18 1016124 ..................Bushing, Flanged .............................. 2-17 1016124 ..................Bushing, Flanged .............................. 2-18 1016907 ..................Actuator, Coast................................. 8-16 1017303 ..................Decal, Replacement Instructions .......... 2-29 1017847 ..................Caster Assembly, Without Spring................ ................................(Standard).......................................... 2-7 1017847/01 ............Housing ............................................. 2-9 1018776 ..................Washer, Felt ..................................... 2-17 1018776 ..................Washer, Felt ..................................... 2-18 1019920 ..................Caster Assembly, With Spring.................... ................................(Heavy Duty) ..................................... 2-7 1019920 ..................Caster Assembly, With Springs................... ................................(Heavy Duty) .................................... 2-11 1020341/002 ..........Switch, Key (2-Position)...................... 5-19 1020341/003 ..........Switch, Key (EE) (2-Position) ............... 5-19 1020548/004 ..........Nut, Clamp ...................................... 4-11 1020548/004 ..........Nut, Clamp ...................................... 4-13 1020548/006 ..........Nut, Lock ......................................... 4-11 1020613 ..................Hook, S ............................................. 8-5 1021849 ..................Decal, Manual Replacement....................... ................................(Bilingual) ........................................ 2-29 1021850 ..................Decal, Manual (Bilingual)................... 2-29 1023724/001 ..........Pin, Tractor Link Support (Standard)............. ................................(Greaseable) ...................................... 2-5 1023724/002 ..........Pin, Tractor Link Support (Standard)............. ................................(Non-Greaseable) ............................... 2-5 1023724/501 ..........Pin, Tractor Link Support (Stainless)............. ................................(Greaseable) ...................................... 2-5 1023724/502 ..........Pin, Tractor Link Support (Stainless)............. ................................(Non-Greaseable) ............................... 2-5 1025048 ..................Clevis, Machined, Cylinder .................. 2-5 1025343 ..................Plate, Heatsink.................................. 5-23 1025348/007 ..........Bushing (Greaseable) .......................... 2-8 1025349/001 ..........Bushing (Greaseable) .......................... 2-8 1025349/003 ..........Bushing (Greaseable) .......................... 2-8 1025349/006 ..........Bushing (Greaseable) .......................... 2-9 1025349/007 ..........Bushing (Greaseable) .......................... 2-8 1025349/007 ..........Bushing (Greaseable) .......................... 2-9 1025351/002 ..........Fork Trail, Machined ........................... 2-9 1025351/004 ..........Fork Trail, Machined, Galvanized ......... 2-9 1025353/002 ..........Fork Trail, Machined ........................... 2-9 1025353/006 ..........Fork Trail, Machined, Galvanized ......... 2-9 1025472 ..................Axle, Gear....................................... 4-11 1025472 ..................Axle, Gear....................................... 4-13 1025972 ..................Clevis, Cast........................................ 4-3 1026366/084 ..........Pull Rod, 84 in. Fork Length........................ ................................(With Two 42 in. Pallets).................... 2-15 1026366/096 ..........Pull Rod, 84 in., 93 in., and 96 in.............. ................................Fork Length ...................................... 2-15

1079639, Revised: 8/12/2008

Part No.

Description

Page

1026366/103 .......... Pull Rod, 103 in. Fork Length ............. 2-15 1026366/109 .......... Pull Rod, 84 in. Fork Length, Extended........

Compartment (Australia) ................... 2-15 1026366/120 .......... Pull Rod, 120 in. Fork Length ............. 2-15 1026366/122 .......... Pull Rod, 103 in. Fork Length ............. 2-15 1026366/144 .......... Pull Rod, 144 in. Fork Length.....................

(1st Slot of 3rd Pallet)........................ 2-15 1026366/244 .......... Pull Rod, 144 in. Fork Length..................... ................................ Tandem, 96 in.................................. 2-15 1026366/284 .......... Pull Rod, 84 in. Fork Length....................... ................................ (Australia)........................................ 2-15 1026366/344 .......... Pull Rod, 144 in. Fork Length..................... ................................ (1st Slot of 3rd Pallet) ........................ 2-15 1026366/396 .......... Pull Rod, 84 in., and 96 in........................ ................................ Fork Length ..................................... 2-15 1026366/444 .......... Pull Rod, 144 in. Fork Length..................... ................................ (2nd Slot of 2nd Pallet)...................... 2-15 1026366/496 .......... Pull Rod, 84 in., and 96 in., Fork Length..... ................................ Extended Compartment .................... 2-15 1026366/544 .......... Pull Rod, 144 in. Fork Length, Extended...... ................................ Compartment (1st Slot of 3rd Pallet).... 2-15 1026366/644 .......... Pull Rod, 144 in, Fork Length, Extended...... ................................ Compartment (2nd Slot of 2nd Pallet).. 2-15 1026367/084 .......... Pull Rod, 84 in. Fork Length....................... ................................ (With Two 42 in. Pallets) ................... 2-13 1026367/096 .......... Pull Rod, 84 in., 93 in., and 96 in.............. ................................ Fork Length ...................................... 2-13 1026367/103 .......... Pull Rod, 103 in. Fork Length ............. 2-13 1026367/109 .......... Pull Rod, 84 in. Fork Length (Australia) 2-13 1026367/122 .......... Pull Rod, 103 in. Fork Length ............. 2-13 1026367/284 .......... Pull Rod, 84 in. Fork Length (Australia) 2-13 1026367/396 .......... Pull Rod, 84 in., 93 in., and 96 in.............. ................................ Fork Length ...................................... 2-13 1026367/496 .......... Pull Rod, 84 in., and 96 in. Fork Length...... ................................ Extended Compartment .................... 2-13 1026370 .................. Pin, Spiral.......................................... 2-5 1026376 .................. Pin, Spiral.......................................... 2-5 1026377/001 .......... Block, Pivot, Right-Hand....................... 2-9 1026377/002 .......... Block, Pivot, Right-Hand....................... 2-9 1026377/003 .......... Block, Pivot, Right-Hand, Galvanized .... 2-9 1026377/004 .......... Block, Pivot, Right-Hand, Galvanized .... 2-9 1026378/001 .......... Block, Pivot, Left-Hand ......................... 2-9 1026378/002 .......... Block, Pivot, Left-Hand ......................... 2-9 1026378/003 .......... Block, Pivot, Left-Hand, Galvanized ...... 2-9 1026378/004 .......... Block, Pivot, Left-Hand, Galvanized ...... 2-9 1026386/001 .......... Shaft Weldment, Truck, Link (Standard)........ ................................ (Greaseable)...................................... 2-5 1026386/002 .......... Shaft Weldment, Truck, Link (Standard)........ ................................ (Non-Greaseable)............................... 2-5 1026386/501 .......... Shaft Weldment, Truck, Link (Stainless)........ ................................ (Greaseable)...................................... 2-5 1026386/502 .......... Shaft Weldment, Truck, Link (Stainless)........ ................................ (Non-Greaseable)............................... 2-5 1026468 .................. Gear, Helical Pinion.......................... 4-13 1026468 .................. Gear, Helical Pinion............................ 4-9 1026469 .................. Gear, Helical ................................... 4-13 1026637/001 .......... Shaft, Pivot (Standard)......................... 2-5 1026637/501 .......... Shaft, Pivot (Stainless) ......................... 2-5 1026940 .................. Handle, Support................................. 3-3 1026958 .................. CoastPRO™ Installation..................... 8-15 1027265 .................. Bearing, Handle ............................... 3-21 1027267/001 .......... Grip, Handle, Red/Orange ............... 3-13 1027269 .................. Actuator, Hex Shaft........................... 3-21

B-1

Pallet Truck/Tow Tractor Models 8300, 8400, 8500 and 8600, Numerical Parts Index

Part No.

Description

Page

1027270/001.......... Housing, Upper Control .....................3-15 1027270/002.......... Housing, Upper Control............................ ................................ (With Lift-Limit Only)...........................3-15 1027272.................. Button, Coast/Rabbit .........................3-15 1027275/001.......... Handle, Machined (Models 8300.............. ................................ and 8400) .......................................3-19 1027275/002.......... Handle, Machined................................... ................................ (Model 8400 With Jog) .....................3-19 1027275/005.......... Handle, Machined (Models 8500 and 8600 ................................ With Pull Lever Brake) ........................3-19 1027275/006.......... Handle, Machined (Models 8500 and 8600 ................................ With Pull Lever Brake and Jog) ............3-19 1027307.................. Housing, Control, Lower.....................3-13 1027359.................. Harness, Jog.....................................3-15 1027646/004.......... Cable Assembly (M1-2 to B+) ...............5-7 1027646/005.......... Cable Assembly (TA-U to TM-U).............5-7 1027646/006.......... Cable Assembly (TA-V to TM-V) .............5-7 1027646/007.......... Cable Assembly (TA-W to TM-W) ..........5-7 1027646/010.......... Cable Assembly, 5 in. (FU5-2 to TP1)...5-21 1027646/013.......... Cable Assembly (B+ to TP1)...................... ................................ SB350 ............................................5-21 1027646/014.......... Cable Assembly (B+ to TP1)...................... ................................ SB175 ............................................5-21 1027646/015.......... Cable Assembly (B- to TA(B-) ..................... ................................ SB350 .............................................5-21 1027646/016.......... Cable Assembly (B- to TA(B-)...................... ................................ SB175 ............................................5-21 1027646/017.......... Cable Assembly (B+ to TP1)...................... ................................ SB175 (EE)....................................... 5-21 1027646/018.......... Cable Assembly (B+ to TP1) SB175............ ................................ and SB350 (EE) ................................ 5-21 1027723.................. Harness Assembly, Coast (J10 to SW18..... ................................ and SOL2) ........................................5-8 1028459.................. Support, Handle .................................3-5 1028780.................. Shaft, Brake Lever ...............................3-3 1028922.................. Gear, Helical Pinion ............................4-9 1029277.................. Plate, Switch Bracket ...........................4-7 1029278.................. Bracket, Switch ...................................4-7 1029764.................. Housing ...........................................4-13 1-030-001 ................ Terminal Strip....................................8-10 1-030-002 ................ Insulator, Terminal Strip ......................8-10 1-030-007 ................ Terminal Strip....................................5-23 1-030-008 ................ Insulator ...........................................5-23 1030277.................. Gasket, Drive Unit ...............................4-9 1031253.................. Seal, O-Ring .....................................4-11 1031253.................. Seal, O-Ring .....................................4-13 1031332.................. Switch Assembly, Proximity................... 4-3 1031332.................. Switch Assembly, Proximity................... 4-7 1031332.................. Switch Assembly, Proximity................... 5-8 1031801.................. Bar, Bus (M1-1 to FU2-2) ......................5-7 1031959.................. Plate, Mounting...................................5-7 1031992/019.......... Cable, Tractor, Load Backrest .............8-21 1031992/025.......... Cable, Tractor, Load Backrest .............8-21 1031993.................. Cable, Platform, Load Backrest ...........8-21 1032842.................. Guard, Cable .....................................3-5 1032842.................. Guard, Cable .....................................3-7 1033123.................. Switch, Bracket, Lift .............................5-8 1033222.................. Bracket, Connector..............................3-3 1033222.................. Bracket, Connector..............................3-5 1033222.................. Bracket, Connector..............................3-7 1034060/85............ O-Ring .............................................5-29 1034060/86............ Seal, Oil ..........................................5-29 1034456.................. Cover, Dipstick....................................4-9 1034995.................. Bracket, Switch ...................................4-7 1035078.................. Cover, Handle ..................................3-13 1035080.................. Cover, Handle ..................................3-13 1035115.................. Jumper (J10-1 and J10-2) .....................5-8 1036203/001.......... Plate, Symbol, Lower .........................3-13

B-2

Part No.

Description

Page

1036203/002 ..........Plate, Symbol, Lift.............................. 3-13 1036203/003 ..........Plate, Symbol, Coast ......................... 3-13 1036203/004 ..........Plate, Symbol, Rabbit ........................ 3-13 1036419/001 ..........Button, Reverser, Models 8300................... ................................and 8400 ........................................ 3-15 1036419/002 ..........Button, Reverser, Models 8500................... ................................and 8600 ........................................ 3-15 1036433 ..................Button, Horn, Right-Hand ................... 3-15 1036434 ..................Button, Horn, Left-Hand...................... 3-15 1036443 ..................Housing, Inner Handle....................... 3-15 1036444 ..................Gasket, Display ................................ 3-15 1036629 ..................Glass, Display .................................. 3-15 1036630 ..................Gasket............................................. 3-15 1036631 ..................Guide, Cable ................................... 3-15 1036729 ..................Button, Lift/Lower Assembly ............... 3-15 1036735 ..................Plate, Symbol, Blank.......................... 3-13 1036736 ..................Card Assembly, Display..................... 3-15 1036740 ..................Arm Assembly, Throttle ...................... 3-21 1036741 ..................Retainer, Spring ................................ 3-21 1036742 ..................Spring, Compression ......................... 3-15 1036743 ..................Spring, Card .................................... 3-15 1036744 ..................Cover, Hood .................................... 3-13 1036745 ..................Keypad (Optional) ............................ 3-13 1036776 ..................Clamp ............................................. 3-15 1036777 ..................Grommet ......................................... 3-15 1036829 ..................Switch Assembly, Horn ...................... 3-15 1036840 ..................Switch Assembly, Jog ........................ 3-13 1036966/71 ............Rotor ............................................... 5-29 1036966/72 ............Frame.............................................. 5-29 1036966/73 ............Board, Terminal ................................ 5-29 1036966/78 ............Disc ................................................ 5-29 1036966/80 ............End Shield, Drive .............................. 5-29 1036966/81 ............Clamp ............................................. 5-29 1036966/83 ............Bearing, Encoder Assembly................ 5-29 1036966/90 ............End Bell, Brake ................................. 5-29 1037200 ..................Support, Handle, Machined ................. 4-7 1037273 ..................Bracket, Switch......................................... ................................(Used with 10 in. Tire) ......................... 4-3 1037273 ..................Plate, Motor Adapter........................... 4-7 1037709 ..................Rod, Coast Connecting...................... 8-15 1037867 ..................Cable, Brake.................................... 3-13 1038282 ..................Mount, Cover, Center ........................ 2-30 1038283 ..................Pad, Platform.................................... 2-30 1039145 ..................Harness, Lift/Lower Override................ 5-8 1039379 ..................Hose Assembly ................................... 6-3 1039380 ..................Hose Assembly ................................... 6-3 1039888 ..................Foil, Heatsink ................................... 5-23 1040323 ..................Harness, Grab Rail ........................... 5-11 1040540 ..................Decal, AC........................................ 2-29 1040643 ..................Decal, Warning (English) ................... 2-29 1040645 ..................Decal, Warning ................................ 2-29 1040646 ..................Decal, Warning (French).................... 2-29 1040647 ..................Decal, Caution (Bilingual) .................. 2-29 1040649 ..................Decal, Danger .................................. 2-29 1040650 ..................Decal, Warning, Tow ....................... 2-29 1040651 ..................Decal, Warning, Tow (Bilingual) ......... 2-29 1040652 ..................Decal, Warning (French).................... 2-29 1040653 ..................Decal, Warning, 8300 (English) ......... 2-29 1040654 ..................Decal, Warning, 8300 (French).......... 2-29 1040655 ..................Decal, Operating Instructions ............. 2-29 1040657 ..................Decal, Warning (English) ................... 2-30 1040658 ..................Decal, Coast, Safety.......................... 2-30 1040659 ..................Decal, Warning (French).................... 2-30 1040661 ..................Decal, CoastPRO™ ........................... 2-30 1040663 ..................Decal, Coast, Safety (Bilingual)........... 2-30 1040664 ..................Decal, Brakes ................................... 2-30 1040665 ..................Decal, Brakes (Bilingual) .................... 2-30 1040670 ..................Decal, CoastPRO™ (Bilingual) ............ 2-30

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1079639, Revised: 8/12/2008

Pallet Truck/Tow Tractor Models 8300, 8400, 8500 and 8600, Numerical Parts Index

Part No.

Description

Page

1041751 ..................Button, Rabbit, Right-Hand (Rail) ......... 5-11 1041752 ..................Button, Rabbit, Left-Hand (Rail)............ 5-11 1041753 ..................Button, Horn (Rail)............................. 5-11 1041754 ..................Button, Lower/Lift (Rail)...................... 5-11 1042226/K01 ..........Kit, Power Amplifier Assembly ............ 5-23 1042942/001 ..........Harness, Stem .................................. 3-13 1042942/002 ..........Harness, Stem .................................. 3-13 1043283 ..................Bearing, Handle, Left-Hand ................ 3-21 1043284 ..................Bearing, Handle, Right-Hand.............. 3-21 1043799 ..................Retainer, Tractor Skirt ........................ 8-11 1043800 ..................Retainer, Tractor Skirt ........................ 8-11 1043801 ..................Skirt, Rubber .................................... 8-11 1044251 ..................Button, Coast/Rabbit ......................... 3-15 1044706 ..................Sleeve, Pin, Eccentric........................... 2-5 1044707/001 ..........Pin, Eccentric (Standard) ...................... 2-5 1044707/501 ..........Pin, Eccentric (Stainless)....................... 2-5 1044855 ..................Jumper (J10-1 and J10-5) ..................... 5-8 1044856 ..................Jumper (P4-4 and P4-5)........................ 5-8 1045155 ..................Decal, Key Switch, 3-Position ............. 5-19 1045155 ..................Decal, Key Switch, 3-Position ............. 2-30 1045156 ..................Decal, Key Switch, 2-Position ............. 5-19 1045156 ..................Decal, Key Switch, 2-Position ............. 2-30 1045246/001 ..........Pipe, Spacer ...................................... 2-5 1045247/001 ..........Pipe, Spacer ...................................... 2-5 1046146 ..................Stop, Throttle .................................... 3-21 1047886/020 ..........Shim ................................................. 4-7 1047886/030 ..........Shim ................................................. 4-7 1047886/040 ..........Shim ................................................. 4-7 1049160 ..................Cover, Support, Left-Hand .................. 2-29 1049161 ..................Cover, Support, Right-Hand................ 2-30 1049545 ..................Spring Assembly, CoastPRO™............ 8-15 1049557 ..................Spring, Compression ........................... 3-3 1050088/003 ..........Bushing, Composite (Non-greaseable) ... 2-8 1050089/002 ..........Bushing, Composite (Non-greaseable) ... 2-9 1050089/003 ..........Bushing, Composite (Non-greaseable) ... 2-8 1050089/003 ..........Bushing, Composite (Non-greaseable) ... 2-9 1050089/004 ..........Bushing, Composite (Non-greaseable) ... 2-9 1050090/001 ..........Bushing, Composite (Non-greaseable) ... 2-9 1050090/002 ..........Bushing, Composite (Non-greaseable) ... 2-9 1050091/035 ..........Bushing, Composite (Non-greaseable) ... 2-9 1050092/035 ..........Bushing, Composite (Non-greaseable) ... 2-9 1050893/001 ..........Shaft, Rear Link (Standard)................... 2-6 1050893/002 ..........Shaft, Rear Link (Standard)................... 2-6 1050893/501 ..........Shaft, Rear Link (Stainless).................... 2-6 1050893/502 ..........Shaft, Rear Link (Stainless).................... 2-6 1050950 ..................Spring, Torsion ................................. 3-21 1050952/001 ..........Throttle Assembly, Standard ............... 3-15 1050952/001 ..........Throttle Assembly, Standard ............... 3-21 1050952/002 ..........Throttle Assembly, Coast .................... 3-15 1050952/002 ..........Throttle Assembly, Coast .................... 3-21 1050954/002 ..........Control Head Assembly, Models 8500........ ................................and 8600 ........................................ 3-15 1050954/003 ..........Control Head Assembly, Model 8500......... ................................With Lift Limit.................................... 3-15 1050954/004 ..........Control Head Assembly, Model 8400......... ................................With Coast ..................................... 3-15 1050954/006 ..........Control Head Assembly, Models 8500........ ................................and 8600, Without Coast ................. 3-15 1051096 ..................Contactor Assembly, Main ................... 5-7 1052107 ..................Bracket, Cover, Centering) ................. 2-30 1052277/001 ..........Pump and Motor Assembly, Lift ............. 6-3 1052277/001 ..........Pump and Motor Assembly, Lift ............. 6-7 1052277/002 ..........Pump and Motor Assembly, Lift ............. 6-3 1052277/002 ..........Pump and Motor Assembly, Lift ............. 6-7 1052277/07 ............Lead, Wire......................................... 6-7 1052277/125 ..........Valve, Relief ....................................... 6-7 1052277/126 ..........Seat .................................................. 6-7 1052665/001 ..........Spacer, Bell Crank, 0.38 in.................. 2-6

1079639, Revised: 8/12/2008

Part No.

Description

Page

1052665/002 .......... Spacer, Bell Crank, 0.62 in. ................ 2-6 1052665/003 .......... Spacer, Bell Crank, 0.75 in. ................ 2-6 1052700 .................. Drive Unit .......................................... 4-9 1052700 .................. Drive Unit ........................................ 4-13 1052700/R .............. Drive Unit, Rebuilt............................. 4-13 1052717 .................. Bearing Assembly, Steer .................... 4-11 1052717 .................. Bearing Assembly, Steer .................... 4-13 1053540/019 .......... Card Assembly, Control, 8300........... 3-15 1053540/020 .......... Card Assembly, Control, 8400........... 3-15 1053540/021 .......... Card Assembly, Control, 8500 and 8600... ................................ Fixed (Pull Lever)............................... 3-15 1053540/022 .......... Card Assembly, Control, 8500 and 8600... ................................ Spring (Deadman) ............................ 3-15 1053730 .................. Brake Handle Assembly..................... 3-13 1053730 .................. Brake Handle Assembly, Models 8500....... ................................ and 8600........................................ 4-15 1053752 .................. Shaft, Lock ....................................... 4-15 1053753 .................. Bracket............................................ 4-15 1053754 .................. Lever, Parking Brake ......................... 4-15 1053755 .................. Lever, Brake, Left-Hand ...................... 4-15 1053756 .................. Lever, Brake, Right-Hand.................... 4-15 1053758 .................. Arm, Actuator, Brake......................... 4-15 1053759 .................. Cable, Actuator, Brake ...................... 4-15 1053760 .................. Link, Brake....................................... 4-15 1053761/001 .......... Cover, Brake.................................... 4-15 1053761/002 .......... Cover, Brake.................................... 4-15 1053762 .................. Housing, Brake ................................ 4-15 1053763 .................. Shaft, Cable Actuator........................ 4-15 1053861 .................. Contactor Assembly, Main (EE) ............ 5-7 1053861 .................. Contactor Assembly, Main (EE)........... 5-15 1053861/01 ............ Contact Assembly, Fixed (EE) ............. 5-15 1053861/02 ............ Coil and Frame Assembly .................. 5-15 1053861/03 ............ Insulator, Main Terminal .................... 5-15 1053861/10 ............ Enclosure, Top .................................. 5-15 1053862 .................. Holder Assembly, Fuse (EE) .................. 5-7 1053905/001 .......... Cover, Plate .................................... 5-25 1053905/002 .......... Cover, Plate .................................... 5-25 1053908 .................. Enclosure, Weldment......................... 5-25 1053909/001 .......... Enclosure Assembly, Fuse (EE) ............ 5-25 1053909/002 .......... Enclosure Assembly, Fuse (EE) ............ 5-25 1053953 .................. Cover Assembly ............................... 8-13 1053954/001 .......... Channel, Extruded ............................ 8-13 1053954/002 .......... Channel, Extruded ............................ 8-13 1053954/003 .......... Channel, Extruded ............................ 8-13 1053954/004 .......... Channel, Extruded ............................ 8-13 1053993 .................. Spacer, Copper................................ 5-25 1054386 .................. Actuator Assembly, CoastPRO™ ......... 8-15 1054387 .................. Actuator, Coast, Spring .................... 8-16 1054521 .................. Lock, Brake ...................................... 4-15 1054681/032 .......... Pull Rod, 32 in. Fork Length ............... 2-11 1054681/036 .......... Pull Rod, 36 in. Fork Length ............... 2-11 1054681/042 .......... Pull Rod, 42 in. Fork Length ............... 2-11 1054681/046 .......... Pull Rod, 46 in. Fork Length ............... 2-11 1054681/048 .......... Pull Rod, 48 in. Fork Length ............... 2-11 1054681/060 .......... Pull Rod, 60 in. Fork Length ............... 2-11 1054681/132 .......... Pull Rod, 32 in. Fork Length ............... 2-11 1054681/136 .......... Pull Rod, 36 in. Fork Length ............... 2-11 1054681/142 .......... Pull Rod, 42 in. Fork Length ............... 2-11 1054681/146 .......... Pull Rod, 46 in. Fork Length ............... 2-11 1054681/148 .......... Pull Rod, 48 in. Fork Length ............... 2-11 1054681/160 .......... Pull Rod, 60 in. Fork Length ............... 2-11 1054681/336 .......... Pull Rod, 36 in. Fork Length ............... 2-11 1054681/342 .......... Pull Rod, 42 in. Fork Length ............... 2-11 1054681/346 .......... Pull Rod, 46 in. Fork Length ............... 2-11 1054681/348 .......... Pull Rod, 48 in. Fork Length ............... 2-11 1054681/360 .......... Pull Rod, 60 in. Fork Length ............... 2-11 1054681/448 .......... Pull Rod, 48 in. Fork Length ............... 2-11 1054681/460 .......... Pull Rod, 60 in. Fork Length ............... 2-12

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B-3

Pallet Truck/Tow Tractor Models 8300, 8400, 8500 and 8600, Numerical Parts Index

Part No.

Description

Page

1054682/236.......... Pull Rod, 36 in. Fork Length ................2-11 1054682/242.......... Pull Rod, 42 in. Fork Length ................2-11 1054682/246.......... Pull Rod, 46 in. Fork Length ................2-11 1054682/248.......... Pull Rod, 48 in. Fork Length ................2-11 1054682/260.......... Pull Rod, 60 in. Fork Length ................2-11 1054682/536.......... Pull Rod, 36 in. Fork Length ................2-11 1054682/542.......... Pull Rod, 42 in. Fork Length ................2-11 1054682/546.......... Pull Rod, 46 in. Fork Length ................2-11 1054682/548.......... Pull Rod, 48 in. Fork Length ................2-11 1054682/560.......... Pull Rod, 60 in. Fork Length ................2-11 1054756.................. Cover, Handle ..................................3-13 1055342/001.......... Pin, Front Link Weldment........................... ................................ (Greaseable) ...................................... 2-6 1055342/501.......... Pin, Front Link Weldment........................... ................................ (Non-Greaseable) ...............................2-6 1055973.................. Switch, Key (3-Position) (EE)................5-19 1056153.................. Housing ...........................................4-13 1056653.................. Switch Assembly, Pushbutton...............3-13 1058260.................. Bracket ..............................................3-7 1058285.................. Brake Lever Assembly ..........................3-7 1058603.................. Shaft, Handle Pivot..............................3-3 1058946.................. Hub .................................................4-18 1059896/001.......... Tire, Rubber, Smooth, Black....................... ................................ (10.5 x 5 x 6.5 in.) ...........................4-18 1059896/002.......... Tire, Rubber, Smooth, Non-Marking............ ................................ (10.5 x 5 x 6.5 in.) ...........................4-18 1059896/101.......... Tire, Rubber Black, Lugged........................ ................................ (10.5 x 5 x 6.5 in.) ...........................4-18 1059897/001.......... Tire, Rubber, Smooth, Black, Reinforced...... ................................ (10.5 x 5 x 6.5 in.) ...........................4-18 1059897/002.......... Tire, Rubber, Smooth, Non-Marking............ ................................ Reinforced (10.5 x 5 x 6.5 in.) ...........4-18 1060225.................. Drive Unit...........................................4-9 1060225/R .............. Drive Unit, Rebuilt .............................4-11 1060226.................. Housing, Gear, Lower........................4-11 1060228.................. Housing, Gear, Upper .......................4-11 1060232.................. Plate, Cover......................................4-11 1060248.................. Gasket, Drive Unit .............................4-13 1060389.................. Support Machined, Handle ..................4-3 1060400.................. Bracket, Switch (Used with 10 in. Tire) ...4-3 1060658.................. Plate, Cover......................................4-13 1060703/001.......... Tire, Poly, Smooth, 85 Durometer............... ................................ (12 x 4.5 x 8 in.) ..............................4-18 1060703/002.......... Tire, Poly, Grooved, 85 Durometer............. ................................ (12 x 4.5 x 8 in.) ..............................4-18 1060703/003.......... Tire, Poly, Diamond, 85 Durometer............. ................................ (12 x 4.5 x 8 in.) ..............................4-18 1060703/004.......... Tire, Poly, Siped, 85 Durometer................. ................................ (12 x 4.5 x 8 in.) ..............................4-18 1060703/101.......... Tire, Poly, Smooth, 83 Durometer............... ................................ (12 x 4.5 x 8 in.) ..............................4-18 1060703/107.......... Tire, Poly, Smooth, 93 Durometer............... ................................ (12 x 4.5 x 8 in.) ..............................4-18 1060810.................. Shim, Spacer, Slewing .........................4-3 1060849.................. Guard, Cable .....................................3-3 1061075.................. Link, Coast .......................................8-15 1061799/001.......... Console ...........................................2-29 1061799/002.......... Console ...........................................2-30 1062808/94............ Sensor, Temperature ..........................5-29 1062809/95............ Enclosure .........................................5-29 1063014/001.......... Decal, Label, Specification, Tow..........2-29 1063014/002.......... Decal, Label, Specification, Tow................. ................................ (Canada) .........................................2-29 1063015/001.......... Plate, Specification, Lift ......................2-29 1063760/001.......... Tire, Rubber, 6K, Black............................. ................................ (12 x 4.5 x 8 in.) .............................. 4-18 1063760/002.......... Tire, Rubber, 6K, White............................ ................................ (12 x 4.5 x 8 in.) .............................. 4-18

B-4

Part No.

Description

Page

1063760/101 ..........Tire, Rubber, 6K, Black, Lugged.................. ................................(12 x 4.5 x 8 in.).............................. 4-18 1063764/001 ..........Tire, Rubber, 8K, Black.............................. ................................(12 x 4.5 x 8 in.).............................. 4-18 1063764/002 ..........Tire, Rubber, 8K, White............................. ................................(12 x 4.5 x 8 in.).............................. 4-18 1064233 ..................Cover, Center ................................... 2-30 1066671/001 ..........Switch Assembly ............................... 5-11 1066714 ..................Lever Assembly, Brake Bushing ............. 3-3 1067351/001 ..........Sleeve ............................................... 5-8 1067383/001 ..........Bell Crank Subassembly, Left-Hand ........ 2-9 1067383/003 ..........Bell Crank Subassembly, Left-Hand.............. ................................ Galvanized ....................................... 2-9 1067384/001 ..........Bell Crank Subassembly, Right-Hand ..... 2-9 1067384/003 ..........Bell Crank Subassembly, Right-Hand........... ................................Galvanized ........................................ 2-9 1067808 ..................Pocket, Manual................................. 2-29 1068074/002 ..........Top linkage Sub Assembly.................... 2-9 1068262/001 ..........Tire, Poly, Crowned, 85 Durometer............. ................................(12 x 4.5 x 8 in.).............................. 4-18 1068952/032 ..........Pull Rod, 32 in. Fork Length................ 2-11 1068952/036 ..........Pull Rod, 36 in. Fork Length................ 2-11 1068952/042 ..........Pull Rod, 42 in. Fork Length................ 2-11 1068952/046 ..........Pull Rod, 46 in. Fork Length................ 2-11 1068952/048 ..........Pull Rod, 48 in. Fork Length................ 2-11 1068952/060 ..........Pull Rod, 60 in. Fork Length................ 2-11 1068952/132 ..........Pull Rod, 32 in. Fork Length................ 2-11 1068952/136 ..........Pull Rod, 36 in. Fork Length................ 2-11 1068952/142 ..........Pull Rod, 42 in. Fork Length................ 2-11 1068952/146 ..........Pull Rod, 46 in. Fork Length................ 2-11 1068952/148 ..........Pull Rod, 48 in. Fork Length................ 2-11 1068952/160 ..........Pull Rod, 60 in. Fork Length................ 2-11 1068952/336 ..........Pull Rod, 36 in. Fork Length................ 2-12 1068952/342 ..........Pull Rod, 42 in. Fork Length................ 2-12 1068952/346 ..........Pull Rod, 46 in. Fork Length................ 2-12 1068952/348 ..........Pull Rod, 48 in. Fork Length................ 2-12 1068952/360 ..........Pull Rod, 60 in. Fork Length................ 2-12 1068952/448 ..........Pull Rod, 48 in. Fork Length................ 2-12 1068952/460 ..........Pull Rod, 60 in. Fork Length................ 2-12 1071474/001 ..........Arm, Machined (Models 8300................... ................................and 8400) ....................................... 3-19 1071498/001 ..........Arm, Trigger, Jog .............................. 3-13 1072597 ..................Bracket, Sensor................................... 8-2 1072603/001 ..........Pin, Eccentric (Standard) ...................... 2-5 1072603/002 ..........Pin, Eccentric (Stainless)....................... 2-5 1072644 .................. Shaft, Lever, Brake ........................... 4-15 1072659/001 ..........Bell Crank Subassembly, Left-Hand ........ 2-9 1072659/003 ..........Bell Crank Subassembly, Left-Hand.............. ................................Galvanized ........................................ 2-9 1072660/001 ..........Bell Crank Subassembly, Right-Hand ..... 2-9 1072660/003 ..........Bell Crank Subassembly, Right-Hand........... ................................Galvanized ........................................ 2-9 1072666/001 ..........Pin, Eccentric (Standard) ...................... 2-5 1072666/002 ..........Pin, Eccentric (Stainless)....................... 2-5 1073097 ..................Plate, Tie (Models 8300, 8400, 8500........ ................................and 8600 With Deadman) ................ 3-19 1073229/001 ..........Sensor Assembly, Proximity .................. 8-2 1073250/001 ..........Fork Trail, Machined ........................... 2-9 1073250/003 ..........Fork Trail, Machined, Galvanized ......... 2-9 1073318/001 ..........Pull Rod, 84 in. Fork Length........................ ................................(With Two 42 in. Pallets).................... 2-13 1073318/002 ..........Pull Rod, 84 in., 93 in., and 96 in.............. ................................Fork Length ...................................... 2-13 1073318/003 ..........Pull Rod, 103 in. Fork Length.............. 2-13 1073318/004 ..........Pull Rod, 84 in. Extended Compartment ................................(Australia) ........................................ 2-13 1073318/005 ..........Pull Rod, 103 in. Fork Length.............. 2-13 1073318/006 ..........Pull Rod, 84 in. Fork Length (Australia) 2-13

Top of Section

1079639, Revised: 8/12/2008

Pallet Truck/Tow Tractor Models 8300, 8400, 8500 and 8600, Numerical Parts Index

Part No.

Description

Page

1073318/007 ..........Pull Rod, 84 in., and 96 in......................... ................................Fork Length ..................................... 2-13 1073318/008 ..........Pull Rod, 84 in., and 96 in. Fork Length....... ................................Extended Compartment .................... 2-13 1073319/005 ..........Pull Rod, 84 in. Fork Length........................ ................................(With Two 42 in. Pallets).................... 2-15 1073319/006 ..........Pull Rod, 84 in., 93 in., and 96 in.............. ................................Fork Length ...................................... 2-15 1073319/007 ..........Pull Rod 103 in. Fork Length............... 2-15 1073319/008 ..........Pull Rod, 84 in. Fork Length, Extended......... ................................Compartment (Australia) ................... 2-15 1073319/009 ..........Pull Rod, 103 in. Fork Length.............. 2-15 1073319/010 ..........Pull Rod, 84 in. Fork Length........................ ................................(Australia) ....................................... 2-15 1073319/011 ..........Pull Rod, 84 in. and 96 in.......................... ................................Fork Length ..................................... 2-15 1073319/012 ..........Pull Rod, 84 in. and 96 in. Fork Length........ ................................Extended Compartment .................... 2-15 1073319/013 ..........Pull Rod, 120 in. Fork Length.............. 2-15 1073319/014 ..........Pull Rod, 144 in. Fork Length...................... ................................(1st Slot of 3rd Pallet) ........................ 2-15 1073319/015 ..........Pull Rod, 144 in. Fork Length...................... ................................Tandem, 96 in. ................................. 2-15 1073319/016 ..........Pull Rod, 144 in. Fork Length...................... ................................(1st Slot of 3rd Pallet) ........................ 2-15 1073319/017 ..........Pull Rod, 144 in. Fork Length...................... ................................(2nd Slot of 2nd Pallet) ...................... 2-15 1073319/018 ..........Pull Rod, 144 in. Fork Length, Extended....... ................................Compartment (1st Slot of 3rd Pallet) .... 2-15 1073319/019 ..........Pull Rod, 144 in. Fork Length, Extended....... ................................Compartment (2nd Slot of 2nd Pallet) .. 2-15 1073477 ..................Harness, Main.................................... 5-7 1073979/700 ..........Motor, Drive....................................... 4-9 1073980/700 ..........Motor, Drive (EE) ............................... 4-9 1073980/700 ..........Motor, Drive (EE) .............................. 5-29 1073994/001 ..........Shaft, Pivot (Standard) ......................... 2-5 1073994/002 ..........Shaft, Pivot (Stainless) .......................... 2-5 1-074-002 .................Shunt............................................... 5-23 1-074-104/001 .........Standoff, Fuse................................... 5-21 1-074-104/001 .........Standoff, Fuse..................................... 5-7 1074515 ..................Decal ................................................ 6-3 1075454 ..................Bracket, Switch (Used with 12 in. Tire) .. 4-3 1077358 ..................Plate, Tie (Models 8500 and 8600............. ................................With Pull Lever Brake)........................ 3-19 1077433 ..................Arm, Machined (Models 8500 and 8600.... ................................With Pull Lever Brake)........................ 3-19 1077434 ..................Arm, Machined (Models 8500 and 8600.... ................................With Deadman Brake) ....................... 3-19 1077439/001 ..........Arm Assembly, Handle (Models 8300......... ................................and 8400) ....................................... 3-19 1077439/002 ..........Arm Assembly, Handle (Models 8500......... ................................and 8600 With Pull Lever Brake) ........ 3-19 1077439/003 ..........Arm Assembly, Handle (Models 8500......... ................................and 8600 With Deadman Brake) ....... 3-19 1077439/011 ..........Arm Assembly, Handle (Model 8400.......... ................................With Jog) ......................................... 3-19 1077439/012 ..........Arm Assembly, Handle (Models 8500......... ................................and 8600 With Jog) ......................... 3-19 1077464 ..................Housing, Machined........................... 6-12 1077465/001 ..........Cylinder Assembly, Lift......................... 6-3 1077465/001 ..........Cylinder Assembly, Lift....................... 6-12 1077466/001 ..........Rod, Piston....................................... 6-12 1078922/004 ..........Gate, Battery, Machined, Galvanized . 2-33 1078922/005 ..........Gate, Battery, Machined, Galvanized . 2-33 1078922/006 ..........Gate, Battery, Machined, Galvanized . 2-33 1078922/007 ..........Gate, Battery, Machined, Red ............ 2-33 1078922/008 ..........Gate, Battery, Machined, Red ............ 2-33 1078922/009 ..........Gate, Battery, Machined, Red ............ 2-33

1079639, Revised: 8/12/2008

Part No.

Description

Page

1082408 .................. Caster Assembly, Without Springs.............. ................................ (Superior) ........................................ 2-13 1082408 .................. Caster Assembly, Without Springs.............. ................................ (Superior) .......................................... 2-7 1082408/01 ............ Wheel, With Bearings....................... 2-13 1082408/02 ............ Kit, Housing ..................................... 2-13 1082408/03 ............ Kit, Wheel, Caster ............................ 2-13 1082408/04 ............ Kit, Axle, Greasable ......................... 2-13 1082408/05 ............ Kit, Shoulder Bolt .............................. 2-13 1082408/06 ............ Wheel, Without Bearings .................. 2-13 1083640/001 .......... Cover, Tractor, Red ........................... 2-29 1083640/002 .......... Cover, Tractor, Aluminum................... 2-29 1083641/001 .......... Cover, Tractor, Red ........................... 2-29 1083641/002 .......... Cover, Tractor, Aluminum................... 2-29 1089119/700 .......... Motor, Drive ...................................... 4-9 1089119/72 ............ Frame ............................................. 5-29 1089352/001 .......... Fitting, Elbow ..................................... 6-3 1-105-224/01........... Contact Assembly, Fixed.................... 5-13 1-105-224/02........... Contact Assembly, Moving................. 5-13 1-105-224/03........... Cover, Top ....................................... 5-13 1-105-224/03........... Cover, Top ....................................... 5-15 1-105-224/05........... Spring, Return .................................. 5-13 1-105-224/05........... Spring, Return .................................. 5-15 1-105-224/06........... Coil and Frame Assembly .................. 5-13 1-105-224/07........... Kit, Tip, Contactor............................. 5-13 1-105-224/08........... Cap, End......................................... 5-13 1-105-224/08........... Cap, End......................................... 5-15 1-105-224/09........... Shield, Side ..................................... 5-15 1-105-224/09........... Shield, Side ..................................... 5-13 1-105-224/10........... Bracket............................................ 5-13 1-105-224/10........... Bracket............................................ 5-15 1-150-376................. Switch, Rotary (2-Position, Keyless) ..... 5-19 1-150-380................. Switch, Rotary (3-Position, Keyless) ..... 5-19 1-150-391................. Switch, Key (3-Position) ..................... 5-19 1-150-437/001......... Switch, Lift ....................................... 8-21 1-150-437/002......... Switch, Lower................................... 8-21 1-150-437/003......... Switch, Horn .................................... 8-21 14966-12 ................. Wiper, Rod, Cylinder ........................ 6-12 209523BT................. Key Program .................................... 5-27 22226-05 ................. Solenoid............................................ 6-7 223-000-701............. Plug, Magnetic ................................. 4-11 223-000-701............. Plug, Magnetic ................................. 4-13 247-011/005 ........... Tubing, Filter, Polyester ........................ 6-3 27892-00 ................. Stop, Ring........................................ 6-12 306241-000 ............. Strap, Static ....................................... 4-9 307893-000 ............. Shim, Spacer ..................................... 6-3 310100-003 ............. Decal, 150 Amp .............................. 5-25 310100-004 ............. Decal, 250 Amp .............................. 5-25 313152-001 ............. Decal, No Riding.............................. 2-29 313159-001 ............. Decal, Emergency Disconnect ............ 2-29 313632-000 ............. Plate, Upper..................................... 3-13 313939-001 ............. Decal, Emergency Disconnect.................... ................................ (Bilingual) ........................................ 2-29 314128-001 ............. Bracket, Angle ................................... 4-9 360-067/002 ........... Roller .............................................. 2-19 360-067/004 ........... Roller ................................................ 2-5 400-059/05 ............. Shoe Assembly ................................ 4-16 400-059/05 ............. Shoe Assembly ................................ 4-17 400-059/06 ............. Spring Return ................................... 4-16 400-059/06 ............. Spring Return ................................... 4-17 400-059/94 ............. Lever .............................................. 4-16 400-059/Kit .............. Cam and Clip Kit ............................. 4-16 400-059/Kit .............. Cam and Clip Kit ............................. 4-17 400-060 ................... Brake Assembly.................................. 4-3 400-060 ................... Brake Assembly................................ 4-16 400-060 ................... Brake Assembly.................................. 4-7 400-060/01 ............. Plate, Backing .................................. 4-16 400-060/01 ............. Plate, Backing .................................. 4-17

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B-5

Pallet Truck/Tow Tractor Models 8300, 8400, 8500 and 8600, Numerical Parts Index

Part No.

Description

Page

400-080 ................... Brake Assembly ................................4-17 400-080 ................... Brake Assembly ..................................4-7 400-080/01 ............. Lever, Spline .....................................4-17 400-080/04 ............. Bolt .................................................4-17 400-156 ................... Gear, Helical ....................................4-11 400-204 ................... Gear and Pinion Set, Spiral................4-11 400-204 ................... Gear and Pinion Set, Spiral................4-13 411-511/015 ........... Decal, Raymond ...............................2-29 411-511/115 ........... Decal, Raymond, Black ......................2-30 411-661/001 ........... Decal, By-Pass ..................................3-13 411-826 ................... Decal, 10 Amp .................................8-10 411-920 ................... Decal, Specification, Torque ...............2-29 412-578 ................... Decal, Disassembly Warning ..............8-17 412-746 ................... Decal, 15 Amp .................................8-10 412-912 ................... Decal, ISO 9001/14001 ..................2-29 413-035 ................... Pad, Leg Guard ................................2-29 413-069 ................... Bumper, Handle ..................................3-3 413-091/001 ........... Pad, Platform (Standard Operator.............. ................................ Compartment)...................................2-29 413-091/002 ........... Mat, Platform Extension, 8500 (23 in.) 2-29 413-091/003 ........... Pad, Platform ....................................2-29 413-096 ................... Bumper, Handle ..................................3-7 441-015 ................... Bearing, Non-Shielded.......................2-16 441-015 ................... Bearing, Non-Shielded.......................2-18 441-127 ................... Bearing............................................2-17 441-127 ................... Bearing............................................2-18 441-127 ................... Bearing, Shielded..............................2-16 441-127 ................... Bearing, Shielded..............................2-11 442-205 ................... Bearing, Commutator End ....................6-8 442-210 ................... Bearing, Drive End ..............................6-8 442-225 ................... Bearing, Wheel ................................2-13 447-045 ................... Bearing, Cone ....................................2-5 447-518 ................... Bearing, Cup ......................................2-5 447-587 ................... Bearing Set ......................................4-11 447-587 ................... Bearing Set ......................................4-13 447-588 ................... Bearing Set ......................................4-11 447-588 ................... Bearing Set ......................................4-13 447-590 ................... Bearing Set ......................................4-11 447-590 ................... Bearing Set ......................................4-13 447-596 ................... Bearing Set ......................................4-11 447-596 ................... Bearing Set ......................................4-13 460-014 ................... Bushing..............................................3-3 460-102 ................... Bushing..............................................3-3 460-102 ................... Bushing..............................................3-7 460-187 ................... Bushing............................................8-17 49533-05 ................. Seal, Rod .........................................6-12 49659-00 ................. Retainer ...........................................2-29 5-006-030 ................ Screw, Set ........................................4-15 5-026-005 ................ Key, Woodruff ....................................4-9 530-691 ................... Seal, Oil ..........................................4-11 530-691 ................... Seal, Oil ..........................................4-13 540-068/417 ........... Ring, Retaining, Internal .....................6-11 540-068/418 ........... Ring, Retaining, External ....................6-11 540-116/412 ........... Piston, Machined ..............................6-11 540-116/413 ........... Rod Weldment, Piston ........................6-11 560-206/123 ........... Valve, Flow Control .............................6-7 560-206/129 ........... Stem, Valve ........................................6-7 560-206/131 ........... Pump Assembly, Lift .............................6-7 560-207/114 ........... Coil, 24 Volt .......................................6-7 560-213/01 ............. Seal Kit ..............................................6-8 560-213/02 ............. Valve Assembly, Check ........................6-7 560-213/04 ............. Adaptor, Machined .............................6-7 560-213/07 ............. Brush Set (Holder and Springs) .............6-8 560-217/05 ............. Kit, Reservoir With Tubes .....................6-7 560-217/136 ........... Elbow Kit, With Vent Plug.....................6-7 570-869/725 ........... Bearing............................................5-29 590-004/01 ............. Key .................................................5-19 590-507 ................... Fuse, 10 Amp ...................................8-10

B-6

Part No.

Description

Page

590-514....................Fuse, 15 Amp (FU3) ............................ 5-7 5590-514..................Fuse, 15 Amp (FU3).......................... 8-10 590-587/109............Fuse, 150 Amp (FU1) ........................ 5-25 590-587/109............Fuse, 150 Amp (FU1) .......................... 5-8 590-587/113............Fuse, 250 Amp (FU2) ........................ 5-25 590-587/113............Fuse, 250 Amp (FU2) .......................... 5-7 590-587/113............Fuse, 250 Amp (FU2) ........................ 5-21 590-587/118............Fuse, 400 Amp................................. 5-21 590-628/001............Horn, Alarm ....................................... 8-9 590-643/104............Horn (24 Volt) .................................. 5-17 590-701....................Connector, Battery (SB175 Gray) ....... 5-21 590-715....................Connector, Battery (SB175 Red) ......... 5-21 590-726....................Connector, Battery (SB350 Red) ......... 5-21 590-735....................Bushing ........................................... 5-21 600-253....................Grommet ......................................... 8-21 610-307....................Shaft, Flexible................................... 3-21 611-028....................Cable Tie ........................................... 5-7 611-029....................Cable Tie ........................................... 5-7 611-029....................Cable Tie ........................................... 8-2 611-029....................Cable Tie ........................................... 8-9 611-044....................Anchor, Plastic Mount.......................... 5-7 611-044....................Anchor, Plastic Mount.......................... 8-2 611-070/003............Sleeve, Expando................................. 5-7 632-069/002............Wheel, Load (Cast Iron Hub) Vulkollan........ ................................Neutral ............................................ 2-16 632-069/003............Wheel, Load (Cast Iron Hub)...................... ................................Poly, Black ....................................... 2-16 632-069/007............Wheel, Load (Cast Iron Hub) Poly............... ................................Tan, Standard................................... 2-16 632-069/107............Wheel, Load (Cast Iron Hub) Poly............... ................................Brown ............................................. 2-16 632-071/002............Wheel, Load, Vulkollan, Neutral ......... 2-18 632-071/003............Wheel, Load, Poly, Black ................... 2-18 632-071/007............Wheel, Load, Poly, Tan ...................... 2-18 632-071/107............Wheel, Load, Poly, Green.................. 2-18 632-076/002............Wheel, Load, Vulkollan, Neutral ......... 2-17 632-076/003............Wheel, Load, Black, Poly ................... 2-17 632-076/007............Wheel, Load, Tan, Poly...................... 2-17 632-076/107............Wheel, Load, Green. Poly.................. 2-17 632-091/001............Tire, Poly, Smooth, 85 Durometer................ ................................(10 x 4.75 x 6.5 in.)......................... 4-18 632-157/002............Wheel, Load (Aluminum Hub)..................... ................................Vulkollan, Neutral ............................. 2-16 632-157/007............Wheel, Load (Aluminum Hub) Poly.............. ................................ Black .............................................. 2-16 632-157/107............Wheel, Load (Aluminum Hub) Poly.............. ................................Brown ............................................. 2-16 632-168....................Tire, Poly, Diamond, 85 Durometer............. ................................(10 x 4.75 x 6.5 in.)......................... 4-18 632-169....................Tire, Poly, Razor Siped, 85 Durometer......... ................................(10 x 4.75 x 6.5 in.)......................... 4-18 632-170....................Tire, Poly, Center Grooved, 85 Durometer.... ................................(10 x 4.75 x 6.5 in.)......................... 4-18 632-421/CR7............Wheel ............................................. 2-11 671-012/001............Caster Assembly, With Spring.................... ................................(Heavy Duty) ...................................... 2-7 671-012/001............Caster Assembly, With Springs................... ................................(Heavy Duty) .................................... 2-11 671-012/02..............Yoke Weldment................................. 2-11 671-012/03..............Seal, Felt ......................................... 2-11 671-012/04..............Bearing, Thrust ................................. 2-11 671-012/07..............Bearing, Cup.................................... 2-11 671-012/08..............Bearing, Cone .................................. 2-11 671-012/12..............Spring, Compression ......................... 2-11 671-012/13..............Spring, Compression ......................... 2-11 671-012/14..............Locator, Spring ................................. 2-11 671-012/16..............Bushing ........................................... 2-11 671-012/17..............Pin Assembly, Hinge (Standard) .......... 2-11

Top of Section

1079639, Revised: 8/12/2008

Pallet Truck/Tow Tractor Models 8300, 8400, 8500 and 8600, Numerical Parts Index

Part No.

Description

Page

671-012/22..............Fitting, Grease, Axle ......................... 2-11 671-012/32..............Fitting, Grease, Yoke ......................... 2-11 671-013/01..............Spring, Compression ......................... 2-11 671-013/02..............Spring, Compression ......................... 2-11 671-015/08..............Cap, Hub ........................................ 2-11 671-015/101............Plate Assembly ................................. 2-11 671-015/11..............Locator, Spring ................................. 2-11 671-015/12..............Shroud Assembly .............................. 2-11 671-015/15..............Pin Assembly, Hinge (Cold Storage) .... 2-11 671-015/16..............Axle Assembly (Standard) .................. 2-11 671-015/17..............Axle Assembly (Cold Storage) ............ 2-11 671-041/02..............Plate, Base ......................................... 2-9 671-041/03..............Block, Torsion ..................................... 2-9 671-041/05..............Arm, Wheel Mounting......................... 2-9 671-041/06..............Tube, Spacer ...................................... 2-9 671-041/07..............Wheel ............................................... 2-9 671-041/08..............Bearing, Wheel .................................. 2-9 671-041/09..............Spacer, Wheel ................................... 2-9 671-041/10..............Washer, Thrust.................................... 2-9 671-041/11..............Bearing, Thrust ................................... 2-9 671-041/12..............O-Ring............................................... 2-9 671-041/13..............Bearing Cup....................................... 2-9 671-041/14..............Bearing, King Pin................................ 2-9 671-041/15..............Shield, Bearing................................... 2-9 671-041/16..............Nut, King Pin...................................... 2-9 671-041/17..............Pin, King............................................ 2-9 671-041/18..............Axle, Wheel....................................... 2-9 671-041/19..............Bolt Assembly ..................................... 2-9 671-041/20..............Grease Zerk ....................................... 2-9 671-041/21..............Nut, Lock ........................................... 2-9 671-042/04..............Plate, Adjusting .................................. 2-9 671-042/22..............Bolt Assembly ..................................... 2-9 683-012....................Chain ................................................ 8-5 724-399....................Screw, Set........................................ 5-21 724-414....................Screw, Set........................................ 5-21 7-448-001/047 .........Roller................................................. 3-3 7-448-001/047 .........Roller................................................. 3-7 7-460-005/001 .........Bushing (Greaseable) .......................... 2-9 7-460-005/002 .........Bushing (Greaseable) .......................... 2-9 780-330/001............Bushing (Greaseable) .......................... 2-9 780-330/002............Bushing (Greaseable) .......................... 2-9 782-422....................Plug, Mechanical, 0.38 in. .................. 4-9 792-211/006............Tee, Male, Branch Elbow ..................... 6-3 792-212/009............Elbow, Male, 90 Degree ..................... 6-3 792-478....................Elbow, 45 Degree............................... 6-3 792-480....................Tee, Swivel......................................... 6-3 792-514....................Elbow, Swivel, 90 Degree.................... 6-3 792-521....................Elbow, 90 Degree............................... 6-3 792-568....................Connector, O-Ring Boss, Male .............. 6-3 792-637....................Adaptor, O-Ring Boss .......................... 6-3 792-637....................Adaptor, O-Ring Boss .......................... 6-7 810-086....................Ring, Snap ....................................... 8-17 810-126....................Ring, Snap ......................................... 8-5 810-132....................Ring, Retaining ................................... 2-5 810-488/014............Ring, Push-on Retainer ....................... 2-34 810-495....................Clip, Retaining ................................. 8-13 810-728....................Pin, Spiral .......................................... 3-7 810-762....................Pin ................................................. 2-17 810-762....................Pin ................................................. 2-18 810-763....................Pin, Spiral .......................................... 2-5 810-777....................Pin, Spiral .......................................... 8-5 810-813....................Pin, Spring ....................................... 4-15 810-814....................Pin, Spring ......................................... 3-7 810-815....................Pin, Spring ....................................... 4-15 810-816....................Pin, Spring ....................................... 4-15 810-846....................Pin, Spiral .......................................... 8-5 810-909....................Pin, Spring ....................................... 4-15 811-325/007............Clamp, Cable................................... 8-21

1079639, Revised: 8/12/2008

Part No.

Description

Page

811-710 ................... Clamp............................................... 5-7 811-873 ................... Pin .................................................... 3-5 812-000-178............. Pin, Clevis ......................................... 4-7 813-570/002 ........... Nail, Grip ....................................... 2-30 828-000-987............. Sleeve ............................................... 3-7 828-001-335/006..... Shaft, Roller ..................................... 2-34 828-001-335/007..... Shaft, Roller ..................................... 2-34 828-001-335/008..... Shaft, Roller ..................................... 2-34 828-001-335/016..... Shaft, Roller ..................................... 2-34 828-001-429/007..... Pipe, Spacer .................................... 2-34 828-001-429/010..... Pipe, Spacer .................................... 2-34 828-001-429/022..... Pipe, Spacer .................................... 2-34 828-001-429/023..... Pipe, Spacer .................................... 2-34 828-003-193............. Bolt, Drive Tire ................................... 4-9 828-005-446............. Plug, Dipstick ..................................... 4-9 828-005-674............. Spacer ............................................ 4-11 828-005-674............. Spacer ............................................ 4-13 828-005-675/002..... Shim ............................................... 4-11 828-005-675/002..... Shim ............................................... 4-13 828-005-675/003..... Shim ............................................... 4-11 828-005-675/003..... Shim ............................................... 4-13 828-005-675/006..... Shim ............................................... 4-11 828-005-675/006..... Shim ............................................... 4-13 828-005-675/015..... Shim ............................................... 4-11 828-005-675/015..... Shim ............................................... 4-13 828-006-726............. Roller, Battery................................... 2-34 828-006-727/008..... Roller Assembly ................................ 2-33 828-006-727/010..... Roller Assembly ................................ 2-33 828-006-727/011..... Roller Assembly ................................ 2-33 828-006-727/012..... Roller Assembly ................................ 2-33 828-006-868/002..... Shim ............................................... 4-11 828-006-868/002..... Shim ............................................... 4-13 828-006-868/003..... Shim ............................................... 4-11 828-006-868/003..... Shim ............................................... 4-13 828-006-868/006..... Shim ............................................... 4-11 828-006-868/006..... Shim ............................................... 4-13 828-006-868/015..... Shim ............................................... 4-11 828-006-868/015..... Shim ............................................... 4-13 828-011-200............. Conductor, Feedthru.......................... 5-25 828-013-664............. Switch, Key (2-Position, Keyless) (EE)... 5-19 830-044 ................... Lever Return, Spring ............................ 4-7 830-148 ................... Spring, Compression......................... 3-13 830-246 ................... Spring, Compression......................... 8-17 830-327 ................... Spring ............................................... 8-5 830-337 ................... Spring, Handle Return ......................... 3-7 830-349 ................... Spring, Torsion ................................. 4-15 830-424 ................... Spring, Compression........................... 4-3 830-424 ................... Spring, Compression........................... 4-7 840-018 ................... Fitting, Grease (Greaseable....................... ................................ Bushings Only) ................................... 2-9 840-033 ................... Fitting, Grease (Greaseable....................... ................................ Bushings Only) ................................... 2-9 840-033 ................... Fitting, Grease ................................. 2-16 840-033 ................... Fitting, Grease ................................... 2-5 841-111 ................... Fitting, Grease ................................. 2-17 841-111 ................... Fitting, Grease ................................. 2-18 841-112 ................... Fitting, Grease ................................... 2-5 850-007 ................... Ball, 0.25 in. Diameter...................... 8-16 850-111 ................... Key................................................... 4-3 850-111 ................... Key................................................... 4-7 850-135-353............. Coupler Assembly............................... 8-5 850-135-356............. Coupling Weldment, Eye and Pin ......... 8-5 850-135-632............. Entry Roller Installation ...................... 2-19 850-135-775............. Spacer .............................................. 3-7 850-135-901............. Bushing Machined ............................. 3-5 850-135-901............. Bushing Machined .............................. 3-3 850-135-901............. Bushing ............................................. 3-7 850-136-863............. Block, Fuse ........................................ 5-7

Top of Section

B-7

Pallet Truck/Tow Tractor Models 8300, 8400, 8500 and 8600, Numerical Parts Index

Part No.

Description

Page

850-136-863 ............ Block, Fuse .......................................8-10 850-136-955 ............ Harness, Alarm ...................................8-9 850-137-070 ............ Shaft, Wheel ....................................2-18 850-137-285 ............ Shaft, Wheel ....................................2-17 850-137-290 ............ Shaft, Handle Pivot ..............................3-5 850-137-325 ............ Rod, Brake Adjusting ...........................3-3 850-137-325 ............ Rod, Brake Adjusting ...........................3-7 850-137-478 ............ Cable Assembly ..................................3-5 850-137-482 ............ Disc...................................................3-7 850-137-581 ............ Shaft, Pivot .........................................3-3 850-137-584 ............ Adjuster, Spring ..................................3-3 850-137-670 ............ Roller Assembly, Entry........................2-19 850-137-720 ............ Plunger, Coast ..................................8-16 850-137-722 ............ Retainer, Spring ................................8-17 850-137-733 ............ Bracket, Mounting, Coast ...................8-16 850-137-776 ............ Clipboard ..........................................8-7 850-137-819 ............ Bracket, Brake ....................................4-7 850-137-898 ............ Shaft, Handle Pivot ..............................3-7 850-137-911 ............ Rachet, Brake ...................................4-15 850-137-926 ............ Bracket Weldment, Entry, Roller...........2-19 850-137-960/001 .... Bracket Weldment, Left-Hand ................8-7 850-137-960/002 .... Bracket Weldment, Right-Hand..............8-7 850-138-111 ............ Hub .................................................4-18 850-138-123 ............ Cap, Bearing....................................4-15 850-138-244 ............ Shim, Caster.......................................2-7 850-138-253 ............ Cable Assembly, Brake ........................ 4-7 850-138-302 ............ Slider Installation, Entry......................2-20 850-138-331 ............ Bracket Weldment ...............................8-7 850-138-344 ............ Shaft, Brake Lever ...............................3-7 850-138-374 ............ Link, Suspension..................................2-5 850-138-427 ............ Kit, Mat, Platform ..............................2-29 850-138-446/001 .... Frame Weldment, Battery Roller ..........2-33 850-138-446/002 .... Frame Weldment, Battery Roller ..........2-33 850-138-446/003 .... Frame Weldment, Battery Roller ..........2-33 850-138-459 ............ Shaft, Brake Lever ...............................3-7 850-138-472 ............ Tray, Tote ...........................................8-7 850-138-499/001 .... Kit, Battery Roller Installation .............2-33 850-138-499/002 .... Kit, Battery Roller Installation .............2-33 850-138-499/003 .... Kit, Battery Roller Installation .............2-33 850-138-499/004 .... Kit, Battery Roller Installation .............2-33 850-138-499/005 .... Kit, Battery Roller Installation .............2-33 850-138-499/006 .... Kit, Battery Roller Installation .............2-33 850-138-500 ............ Kit, Battery Roller Installation .............2-33 850-138-586 ............ Plate, Switch .....................................8-21 850-138-599 ............ Pad, Back.........................................2-29 850-138-616 ............ Guide, Spring Seat .............................3-3 850-138-684 ............ Mount, Rubber ....................................2-5

B-8

Part No.

Description

Page

850-138-733 .............Housing ........................................... 8-17 850-138-757 .............Strip, Magnetic................................... 8-7 850-138-802 .............Guard, Load Wheel ............................ 2-9 850-138-822 .............Bumper............................................ 8-17 850-138-897 .............Spring, Seat Assembly....................... 8-17 850-138-898 .............Spring Assembly, CoastPRO™............ 8-17 850-138-963/001 .....Pin Weldment, Retainer (Greaseable) .... 2-5 850-138-963/501 .....Pin Weldment, Retainer.............................. ................................(Non-Greaseable) ............................... 2-5 850-138-966 .............Shaft, Bottom Link ............................... 6-3 850-139-001 .............Harness, Horn .................................. 5-17 850-139-011 .............Resistor Assembly................................ 8-9 850-139-084 .............Guard, Spring .................................... 3-7 850-139-155/001 .....Gate, Battery, Weldment.................... 2-33 850-139-155/002 .....Gate, Battery, Weldment.................... 2-33 850-139-155/003 .....Gate, Battery, Weldment.................... 2-33 850-139-158 .............Gate, Battery, Weldment.................... 2-33 850-139-168 .............Axle Weldment, Suspension ................. 2-5 850-139-170 .............Spacer, Wheel ................................... 2-5 850-139-185 .............Slider .............................................. 2-20 850-139-198 .............Sleeve, Pin, Eccentric........................... 2-5 850-139-235 .............Spacer, Lift Ram .................................. 6-3 850-139-268 .............Mount, Handle ................................... 3-7 850-139-277 .............Sleeve, Pin, Eccentric........................... 2-5 850-139-329/001 .....Backrest Installation, Load, 48 in. High.. 8-8 850-139-329/002 .....Backrest Installation, Load, 60 in. High.. 8-8 850-139-329/003 .....Backrest Installation, Load, 72 in. High.. 8-8 850-139-330/001 .....Backrest Installation, Load, 48 in. High.. 8-8 850-139-330/002 .....Backrest Installation, Load, 60 in. High.. 8-8 850-139-330/003 .....Backrest Installation, Load, 72 in. High.. 8-8 850-139-349 .............Shaft, Wheel, Stainless Steel .............. 2-16 853-005-095 .............Spacer, Wheel ................................... 2-5 853-017-051 .............Pin .................................................... 8-5 853-017-055 .............Latch ................................................. 8-5 860-626/001............Coupling ........................................... 6-7 860-730/007............Joint, Swivel ....................................... 3-3 860-730/007............Joint, Swivel ....................................... 3-7 861-013....................Pin .................................................. 4-15 870-846....................Drum, Brake ....................................... 4-3 870-846....................Drum, Brake ....................................... 4-7 870-860....................Drum, Brake (Cold Storage) ................. 4-3 870-860....................Drum, Brake (Cold Storage) ................. 4-7 900-274....................Plug, Cover ...................................... 8-13 B24-022-325/272 .....Cable Assembly (B- to MP-2) ................ 5-8 B24-115-270/286 .....Cable Assembly (P1 to FU1-2) .............. 5-8

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1079639, Revised: 8/12/2008

!1079639C! 1079639C