Raymond Forklift 8250 Walkie Pallet Truck Powered by Lithium Ion Battery Parts Manual 1274208-001

Parts Manual Model 8250 Walkie Pallet Truck Powered by Lithium Ion Battery

Model 8250 1274208/001

Serial Number all Sep 25, 2018

©The Raymond Corporation - 1274208/001 Generated Sep 25, 2018

SECTION 1 General Information Hardware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2 Critical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5 Recommended . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-7

SECTION 2 Finish & Accessories Finish Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2 Bumper and Caster Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7 Bumper Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-9 Covers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-11

SECTION 3 Steering & Controls Handle Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2 Handle Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4 Handle/Tiller Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7 Handle Head Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-9 Control Head . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-11 Thumb Wheel Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-13

SECTION 4 Drive & Brake Transmission Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2 Gearbox Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4 Brake Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6 Drive Wheel Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8

SECTION 5 Electrical Comp. & System Electrical System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2 Contactor Panel, Standard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4 Contactor Panel, Cold Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-7 Contactor Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-10 Drive Motor Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-12 Battery Pack, Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-15 Battery Pack, Lithium-ion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-17 Start Switch Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-19

SECTION 6 Hydraulic Components Hydraulic System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2 Pump and Motor Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4 Lift Cylinder Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-6

SECTION 7 Mast Lift Linkage Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2 Lift Linkage Assembly, Lift-Lowered Profile . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-6 Load Wheel Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-10 Dual Load Wheel Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-12

©The Raymond Corporation - 1274208/001 Generated Sep 25, 2018

i

SECTION 8 Options & Kits Load Backrest Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-2 Caster Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-4 Shrinkwrap Holder Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-6 Accessory Bar Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-8 Auxiliary Light Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-10 Fan Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-12 iPORT Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-14 iW Essential Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-16 iWAREHOUSE Evolution . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-18

APPENDIX A Alphabetical Parts Index APPENDIX B Numerical Parts Index

©The Raymond Corporation - 1274208/001 Generated Sep 25, 2018

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©The Raymond Corporation - 1274208/001 Generated Sep 25, 2018

Hardware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2 Critical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5 Recommended . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-7

©The Raymond Corporation - 1274208/001 Generated Sep 25, 2018

1-1

Model 8250 Walkie Pallet Truck Powered by Lithium Ion Battery - General Information Hardware

List 1-H: Hardware (Sheet 1 of 3) SERVICE TYPE

PART NUMBER

DESCRIPTION

ITEM NO. QTY

H

303009-040

Bolt, Hex Socket Head

701

3

2

H

840-033

Fitting, Grease

702

8

1

H

1214006/15

Nut

504

19

1

H

1214006/16

Nut

504

20

3

H

301960-006

Nut

202

16

2

H

5-015-005

Nut, Hex

701A

2

2

H

1169841/003

Nut, Hex, Flange

203

8

8

H

1169843/002

Nut, Hex, Flange Lock

805

5

1

H

1169843/003

Nut, Hex, Flange Lock

501

10

6

H

1169843/004

Nut, Hex, Flange Lock, M10

401

8

1

H

5-016-002

Nut, Hex, Lock

806

6

2

H

1214006/17

Nut, Lock

504

21

1

H

313046-000

Nut, Lug

404

4

5

H

10150120-12

Screw

305

25

1

H

10150232-02

Screw

305

24

1

H

10150232-07

Screw

305

23

1

H

1018204/053

Screw

806

8

2

H

1031785/001

Screw

601

3

2

H

1031785/501

Screw

601

3

2

H

1212116/001

Screw

503

7

2

H

1214006/13

Screw

504

17

2

H

1214006/65

Screw

403

6

3

H

1215449/001

Screw

305

15

5

H

1215451/001

Screw

305

16

2

H

15098622

Screw

505

6

2

H

171708

Screw

306

1

2

H

29544

Screw

804

5

4

H

301951-035

Screw

202

19

2

H

301955-020

Screw

401

3

10

H

301955-055

Screw

301

2

1

H

301955-075

Screw

301

3

2

H

314017-012

Screw

301

4

2

H

36286302

Screw

505

7

6

H

5-001-058

Screw

805

3

1

H

5-002-056

Screw

303

10

2

H

5-002-059

Screw

303

11

2

H

5-002-573

Screw

503

8

4

H

5-003-029

Screw

806

15

4

Service Type H = Hardware

1-2

SERVICE GROUP

©The Raymond Corporation - 1274208/001 Generated Sep 25, 2018

Model 8250 Walkie Pallet Truck Powered by Lithium Ion Battery - General Information Hardware

List 1-H: Hardware (Sheet 2 of 3) SERVICE TYPE

PART NUMBER

DESCRIPTION

SERVICE GROUP

ITEM NO. QTY

H

5-004-004

Screw

303

12

1

H

7-701-002/006

Screw

305

1

1

H

5-007-522

Screw, Button Head

302

12

3

H

1169616/036

Screw, Flange Head, Hex

401

6

1

H

1169616/507

Screw, Flange Head, Hex

503

21

4

H

1214006/09

Screw, Hex Head

504

13

1

H

1214006/54

Screw, Hex Head

402

19

6

H

710-006

Screw, Hex Head, Cap

401

15

2

H

1169615/502

Screw, Hex, Cap

501

8

2

H

1169616/502

Screw, Hex, Flange Head

503

19

AR

H

1169616/504

Screw, Hex, Flange Head

503

20

5

H

1169616/510

Screw, Hex, Flange Head

503

22

1

H

1169616/511

Screw, Hex, Flange Head

701A

5

2

H

1169616/513

Screw, Hex, Flange Head

504A

2

4

H

1169616/524

Screw, Hex, Flange Head

701A

13

4

H

1169616/536

Screw, Hex, Flange Head, Bolt

203

7

4

H

1169615/505

Screw, Hex, Flange Head, Machine

501

9

2

H

301740-001

Screw, Set

302

6

1

H

1214006/10

Screw, Socket Head

504

14

6

H

1214006/11

Screw, Socket Head

504

15

2

H

1214006/12

Screw, Socket Head

504

16

1

H

1214006/55

Screw, Socket Head

402

20

3

H

1214006/56

Screw, Socket Head

402

21

2

H

1214006/57

Screw, Socket Head

402

22

10

H

303009-035

Screw, Socket Head, Cap

701A

3

2

H

5-002-506

Screw, Socket Head, Cap

501

5

2

H

5-002-531

Screw, Socket Head, Cap

302

1

2

H

5-003-007

Screw, Socket, Button Head

806

5

2

H

5-007-027

Screw, Socket, Button Head

804

4

4

H

11936-08

Washer

302

5

2

H

1214006/18

Washer

504

22

6

H

1214006/19

Washer

504

23

1

H

1214006/22

Washer

504

26

1

H

171710

Washer

306

2

2

H

5-018-006

Washer, Flat

503

30

2

H

771-033

Washer, Flat

703

1

4

H

771-156

Washer, Flat

703

2

8

H

771-169

Washer, Flat

401

16

4

Service Type H = Hardware

©The Raymond Corporation - 1274208/001 Generated Sep 25, 2018

1-3

Model 8250 Walkie Pallet Truck Powered by Lithium Ion Battery - General Information Hardware

List 1-H: Hardware (Sheet 3 of 3) SERVICE TYPE

PART NUMBER

DESCRIPTION

ITEM NO. QTY

H

7-775-108

Washer, Flat, Brass

503

4

1

H

1214006/20

Washer, Lock

504

24

3

H

1214006/21

Washer, Lock

504

25

2

H

313744-000

Washer, Lock

402

26

10

H

5-019-006

Washer, Lock

701A

18

2

H

772-016

Washer, Lock

401

13

2

H

774-016

Washer, Lock

401

14

2

H

5-020-013

Washer, Lock, Toothed

805

6

AR

Service Type H = Hardware

1-4

SERVICE GROUP

©The Raymond Corporation - 1274208/001 Generated Sep 25, 2018

Model 8250 Walkie Pallet Truck Powered by Lithium Ion Battery - General Information Critical

List 1-C: Critical (Sheet 1 of 2) SERVICE TYPE

PART NUMBER

DESCRIPTION

SERVICE GROUP

C

1243225/002

Battery Pack, Lithium-Ion (Dual CMA)

505

C

1243225/002

Battery Pack, Lithium-Ion (Dual CMA) (See 505)

504A

C

1243225/001

Battery Pack, Lithium-ion (Single CMA)

505

C

1243225/001

Battery Pack, Lithium-ion (Single CMA) (See 505)

504A

C

1214006/60

Brake Assembly

403

C

1208113/001

Card Assembly, Flex Circuit With Ribbon Connector

C

1204975/001

C

1085017/002

C C

ITEM NO. QTY

1

1

1

1

305

13

1

Card Assembly, VM

305

8

1

Card, RDP-T

807

5

1

1242400/001

Caster Assembly

802

1242400/001

Caster Assembly (See 802)

203

5

2

C

1224300

Contactor Assembly, Lift

503

27

1

C

1205262

Contactor Assembly, Main

503

26

1

C

1256108

Contactor, Main

503A

2

1

C

1256109

Contactor, Pump

503A

3

1

C

1187702

Cylinder Assembly

603

C

1187702

Cylinder Assembly (See 603)

601

8

1

C

1207931/001

Head Assembly, Control

305

C

1207931/001

Head Assembly, Control (See 305)

304

1

1

C

1222217/001

iMonitor W/ Ball Joint (Display)

809

1

1

C

1150244/001

Module Assembly, Impact Processing

809

2

1

C

1239519/003

Motor Controller

503

24

1

C

313621-000

Motor, Lift Pump

602

3

1

C

1269096/002

Pullrod Assembly, Galvanized

701A

1

2

C

1248853/008

Pullrod Assembly, Galvanized, 32 in.

701A

1

2

C

1248853/009

Pullrod Assembly, Galvanized, 36 in.

701A

1

2

C

1248853/010

Pullrod Assembly, Galvanized, 42 in.

701A

1

2

C

1248853/011

Pullrod Assembly, Galvanized, 46 in.

701A

1

2

C

1248853/012

Pullrod Assembly, Galvanized, 48 in.

701A

1

2

C

1248853/013

Pullrod Assembly, Galvanized, 54 in.

701A

1

2

C

1248853/014

Pullrod Assembly, Galvanized, 60 in.

701A

1

2

C

1269096/001

Pullrod Assembly, Painted

701A

1

2

C

1248853/001

Pullrod Assembly, Painted, 32 in.

701A

1

2

C

1248853/002

Pullrod Assembly, Painted, 36 in.

701A

1

2

C

1248853/003

Pullrod Assembly, Painted, 42 in.

701A

1

2

C

1248853/004

Pullrod Assembly, Painted, 46 in.

701A

1

2

C

1248853/005

Pullrod Assembly, Painted, 48 in.

701A

1

2

C

1248853/006

Pullrod Assembly, Painted, 54 in.

701A

1

2

C

1248853/007

Pullrod Assembly, Painted, 60 in.

701A

1

2

1

Service Type C = Critical Part

©The Raymond Corporation - 1274208/001 Generated Sep 25, 2018

1-5

Model 8250 Walkie Pallet Truck Powered by Lithium Ion Battery - General Information Critical

List 1-C: Critical (Sheet 2 of 2) SERVICE TYPE

PART NUMBER

DESCRIPTION

C

1207968/002

Pump and Motor Assembly

602

C

1207968/002

Pump and Motor Assembly (See 602)

601

C

1238966

Traction Motor and Gearbox Assembly

402

Service Type C = Critical Part

1-6

SERVICE GROUP

©The Raymond Corporation - 1274208/001 Generated Sep 25, 2018

ITEM NO. QTY

7

1

Model 8250 Walkie Pallet Truck Powered by Lithium Ion Battery - General Information Recommended

List 1-R: Recommended (Sheet 1 of 2) SERVICE TYPE

PART NUMBER

DESCRIPTION

SERVICE GROUP

ITEM NO. QTY

R

1107343/002

Alarm, Backup (Horn)

503

14

1

R

167846

Bearing

306

4

2

R

313063-000

Bearing

302

8

2

R

1214006/06

Bearing, Ball

504

7

1

R

1214006/51

Bearing, Ball

402

13

1

R

1214006/53

Bearing, Ball

402

15

1

R

313737-000

Bearing, Ball

402

14

2

R

313768-000

Bearing, Ball

504

6

1

R

49910-05

Bearing, Sealed

703

5

4

R

49910-01

Bearing, Single Shield (2.047 in. OD x 0.984 in. ID)

703

5

4

R

312672-000

Bushing (Greasable) (ID: 0.75 in. x OD: 1 in. x L: 0.75 in.) (Included in Pullrod Assembly)

701A

1

4

R

1205985/001

Card Assembly, Display

305

10

1

R

1207968/01

Coil, Solenoid

602

4

1

R

1032103/001

Disc, Friction, Stainless Steel

504

28

1

R

590-587/107

Fuse (125 Amp)

503

2

1

R

590-587/117

Fuse (350 Amp)

503

28

1

R

590-587/118

Fuse (400 Amp)

503

29

1

R

1213821/400

Fuse, Potted

502

30

1

R

1213821/125

Fuse, Potted (125 Amp)

502

32

1

R

1213821/350

Fuse, Potted (350 Amp)

502

34

1

R

1207699

Gasket, Display

305

12

1

R

1245706

Gasket, E Steer Handle

305

9

1

R

1210357

Gasket, Pallet Handle (Not Shown)

304

6

1

R

1242400/01

Kit, Housing, Caster

802

1

1

R

1242400/04

Kit, Plate, Side

802

4

1

R

314474-000

Kit, Relief Valve

602

2

1

R

23084-00

Kit, Seal

603

8

1

R

313618-000

Kit, Start Switch (Not Shown)

602

9

1

R

1242400/03

Kit, Wheel, Caster

802

3

1

R

1107328

Resistor

503

9

1

R

1056002/001

Resistor Assembly

503

12

1

R

1214006/61

Rotor, Brake

403

3

1

R

313779-000

Seal, Ring

402

17

2

R

49553-06

Seal, Rod

603

4

1

R

1214006/07

Seal, Shaft

504

8

1

R

313736-000

Seal, Shaft

402

16

1

R

313756-000

Seal, Shaft

504

9

1

Service Type R = Recommended Spare

©The Raymond Corporation - 1274208/001 Generated Sep 25, 2018

1-7

Model 8250 Walkie Pallet Truck Powered by Lithium Ion Battery - General Information Recommended

List 1-R: Recommended (Sheet 2 of 2) SERVICE TYPE

PART NUMBER

DESCRIPTION

ITEM NO. QTY

R

1245054

Sensor Assembly, Proximity

501

11

1

R

1099771/003

Sensor, Proximity

302

1

1

R

1214006/32

Sensor, Speed

504

36

1

R

1214006/66

Sensor, Temperature

504

42

1

R

167840

Spring

306

6

1

R

167836-00

Spring, Compression

305

14

1

R

312855-001

Spring, Torsion

302

7

1

R

1226372/001

Switch, Horn

305

18

1

R

1226372/002

Switch, Horn

305

27

1

R

1020341/002

Switch, Key, Main On/Off

506

3

1

R

1105029/002

Switch, Rocker

806

9

1

R

1202622

Switch, Rocker, Brake Release

506

6

1

R

305493-000

Switch, Rocker, Disconnect, Main On/Off

506

2

1

R

630-235/003

Tire, Drive (Lugged Rubber)

404

2

1

R

630-235/002

Tire, Drive (Non-Marking Rubber)

404

2

1

R

630-235/001

Tire, Drive (Smooth Black Rubber)

404

2

1

R

630-235/201

Tire, Drive (Traction Rubber)

404

2

1

R

632-090/001

Tire, Drive, Poly, Red, Raymond, 85 Durometer, 10 x 5 x 6.50 in.

404

2

1

R

632-090/008

Tire, Flat, Poly, Yellow, Smoothy, 85 Durometer

404

2

1

R

1125006/02

Valve, Solenoid, Stem

602

4

1

R

313879-001

Washer, Plastic

302

11

1

R

313054-004

Wheel Assembly, Drive (Crowned Vulkollan), Poly, Red

404

1

1

R

313054-005

Wheel Assembly, Drive, Non-Marking Rubber, White

404

1

1

R

313054-003

Wheel Assembly, Drive, Poly, Red

404

1

1

R

1190142/001

Wheel, Black

703

9

2

R

312636-000

Wheel, Load

702

3

1

R

14966-01

Wiper, Cylinder Rod

603

2

1

Service Type R = Recommended Spare

1-8

SERVICE GROUP

©The Raymond Corporation - 1274208/001 Generated Sep 25, 2018

Finish Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2 Bumper and Caster Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7 Bumper Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-9 Covers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-11

©The Raymond Corporation - 1274208/001 Generated Sep 25, 2018

2-1

Model 8250 Walkie Pallet Truck Powered by Lithium Ion Battery - Finish & Accessories Finish Instructions

Finish Instructions Figure 2-2.a: Finish Instructions

2-2

©The Raymond Corporation - 1274208/001 Generated Sep 25, 2018

Model 8250 Walkie Pallet Truck Powered by Lithium Ion Battery - Finish & Accessories Finish Instructions

Finish Instructions Figure 2-2.b: Finish Instructions

©The Raymond Corporation - 1274208/001 Generated Sep 25, 2018

2-3

Model 8250 Walkie Pallet Truck Powered by Lithium Ion Battery - Finish & Accessories Finish Instructions

Finish Instructions Figure 2-2.c: Finish Instructions

2-4

©The Raymond Corporation - 1274208/001 Generated Sep 25, 2018

Model 8250 Walkie Pallet Truck Powered by Lithium Ion Battery - Finish & Accessories Finish Instructions

Finish Instructions Figure 2-2.d: Finish Instructions

©The Raymond Corporation - 1274208/001 Generated Sep 25, 2018

2-5

Model 8250 Walkie Pallet Truck Powered by Lithium Ion Battery - Finish & Accessories Finish Instructions

List 2-2: Finish Instructions FIGURE 2-2 ITEM NO.

QTY

1

2

1201381/001

Decal, Raymond, White

2

1201381/002

Decal, Raymond, Black

1

1226121/001

Decal, Brake Release, English

1

1226121/002

Decal, Brake Release, English/French

1

1200347/001

Decal, Owner Operator, English

PART NUMBER

DESCRIPTION

SERVICE USED TYPE ON

Finish Instructions

2 3

1

1200347/002

Decal, Owner Operator, English/French

4

1

1201377

Decal, ACR Logo

5

1

1222970

Decal, Warning, English

1

1222968

Decal, Warning, English/French

1

1201487

Decal, Warning

6

1

1200337

Decal, No Riding

7

1

1200335

Decal, Owner/Operator

8

1

313159-001

Decal, Emergency Disconnect

1

1200844

Decal, Emergency Disconnect

9

1

302402-000

Decal, Steam Clean

10

1

1222971

Decal, Warning

11

2

1202633/001

Spec Tag

2

1202633/002

Spec Tag

2

1202633/003

Spec Tag

16

2

301960-006

Nut

17

1

313151-000

Plate, Battery Disconnect

19

2

301951-035

Screw

23

1

1158784

Manual, Installation

A = Quantity 3 W/Loadbackrest Service Type H = Hardware

2-6

©The Raymond Corporation - 1274208/001 Generated Sep 25, 2018

H H

Model 8250 Walkie Pallet Truck Powered by Lithium Ion Battery - Finish & Accessories Bumper and Caster Installation

Bumper and Caster Installation Figure 2-3: Bumper and Caster Installation

©The Raymond Corporation - 1274208/001 Generated Sep 25, 2018

2-7

Model 8250 Walkie Pallet Truck Powered by Lithium Ion Battery - Finish & Accessories Bumper and Caster Installation

List 2-3: Bumper and Caster Installation FIGURE 2-3 ITEM NO.

QTY

PART NUMBER

DESCRIPTION

SERVICE USED TYPE ON

Bumper and Caster Installation 1200534/001

Bumper and Caster Assembly, Painted, Skid-Poly

1200534/002

Caster Installation, Painted, Caster

1200534/003

Bumper and Caster Assembly, Galvanized, Skid-Poly

1200534/004

Caster Installation, Galvanized, Caster

1200534/005

Bumper and Caster Assembly, Painted, Skid-Iron

1200534/006

Bumper and Caster Assembly, Galvanized, Skid-Iron

AR

313494-000

Shoe, Skid, Poly

2

1219060/001

Shoe, Skid Iron, Painted

2

1219060/002

Shoe, Skid Iron, Galvanized

3

AR

313495-000

Bracket, Skid, Painted

4

AR

313495-001

Bracket, Skid, Galvanized

5

2

1242400/001

Caster Assembly (See 802)

C

6

8

1169616/513

Screw, Hex, Flange Head

H

7

4

1169616/536

Screw, Hex, Flange Head, Bolt

H

8

8

1169841/003

Nut, Hex, Flange

H

2

Service Type C = Critical Part Service Type H = Hardware

2-8

©The Raymond Corporation - 1274208/001 Generated Sep 25, 2018

Model 8250 Walkie Pallet Truck Powered by Lithium Ion Battery - Finish & Accessories Bumper Assembly

Bumper Assembly Figure 2-4: Bumper Assembly

©The Raymond Corporation - 1274208/001 Generated Sep 25, 2018

2-9

Model 8250 Walkie Pallet Truck Powered by Lithium Ion Battery - Finish & Accessories Bumper Assembly

List 2-4: Bumper Assembly FIGURE 2-4 ITEM NO.

QTY

2

8

1169616/511

Screw, Hex, Flange Head

3

1

1214736/005

Bumper Weldment, Galvanized, Without Rubber Skirt

1

1214736/006

Bumper Weldment, Galvanized, With Rubber Skirt

1

1214736/011

Bumper Weldment, Silver, Without Rubber Skirt

1

1214736/012

Bumper Weldment, Silver, With Rubber Skirt

4

2

1198781

Spring, Flat

5

2

1169616/502

Screw, Hex, Flange Head

PART NUMBER

DESCRIPTION

SERVICE USED TYPE ON

Bumper Assembly

Service Type H = Hardware

2-10

©The Raymond Corporation - 1274208/001 Generated Sep 25, 2018

H

H

Model 8250 Walkie Pallet Truck Powered by Lithium Ion Battery - Finish & Accessories Covers

Covers Figure 2-5: Covers

©The Raymond Corporation - 1274208/001 Generated Sep 25, 2018

2-11

Model 8250 Walkie Pallet Truck Powered by Lithium Ion Battery - Finish & Accessories Covers

List 2-5: Covers FIGURE 2-5 ITEM NO.

QTY

PART NUMBER

DESCRIPTION Covers Cover Installation, Red/Black, Key Switch

1235757/002

Cover Installation, Red/Black, Rocker Switch

1235757/003

Cover Installation, Orange/Black, Key Switch

1235757/004

Cover Installation, Orange/Black, Rocker Switch

1235757/005

Cover Installation, Galvanized/Black, Key Switch

1235757/006

Cover Installation, Galvanized/Black, Rocker Switch

1

1

1193514/001

Cover, Grille

2

1

1193515/001

Cover, Lower, Red

1

1193515/002

Cover, Lower, Orange

1

1193515/003

Cover, Lower, Black

1

1224592/001

Cover, Upper, Red

1

1224592/002

Cover, Upper, Orange

1

1224592/003

Cover, Upper, Black

1

1241727/001

Cover, Console, Key Switch (Includes Item 5)

1

1241727/002

Cover, Console, Rocker Switch (Includes Item 5)

3

4

2-12

1235757/001

©The Raymond Corporation - 1274208/001 Generated Sep 25, 2018

SERVICE USED TYPE ON

Handle Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2 Handle Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4 Handle/Tiller Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7 Handle Head Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-9 Control Head . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-11 Thumb Wheel Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-13

©The Raymond Corporation - 1274208/001 Generated Sep 25, 2018

3-1

Model 8250 Walkie Pallet Truck Powered by Lithium Ion Battery - Steering & Controls Handle Installation

Handle Installation Figure 3-1: Handle Installation

3-2

©The Raymond Corporation - 1274208/001 Generated Sep 25, 2018

Model 8250 Walkie Pallet Truck Powered by Lithium Ion Battery - Steering & Controls Handle Installation

List 3-1: Handle Installation FIGURE 3-1 ITEM NO.

QTY

PART NUMBER

DESCRIPTION

SERVICE USED TYPE ON

Handle Installation 1236757/001

Handle Installation, With Keypad

1236757/002

Handle Installation, Without Keypad

2

1

301955-055

Screw

H

3

2

301955-075

Screw

H

4

2

314017-012

Screw

H

5

1

Ref.

Handle Assembly (See 302)

6

1

1225272

Bumper, Stop

7

1

1195782

Grommet

8

1

1210674

Plate, Symbol, Turtle (Click To Creep), Click to Creep

Service Type H = Hardware

©The Raymond Corporation - 1274208/001 Generated Sep 25, 2018

3-3

Model 8250 Walkie Pallet Truck Powered by Lithium Ion Battery - Steering & Controls Handle Assembly

Handle Assembly Figure 3-2.a: Handle Assembly

3-4

©The Raymond Corporation - 1274208/001 Generated Sep 25, 2018

Model 8250 Walkie Pallet Truck Powered by Lithium Ion Battery - Steering & Controls Handle Assembly

Handle Assembly Figure 3-2.b: Handle Assembly

©The Raymond Corporation - 1274208/001 Generated Sep 25, 2018

3-5

Model 8250 Walkie Pallet Truck Powered by Lithium Ion Battery - Steering & Controls Handle Assembly

List 3-2: Handle Assembly FIGURE 3-2 ITEM NO.

QTY

PART NUMBER

DESCRIPTION

SERVICE USED TYPE ON

Handle Assembly

1

1236756/005

Handle Assembly, With Keypad

1236756/006

Handle Assembly, Without Keypad

1

1189601

Sensor Assembly, Proximity (Includes:)

1

1099771/003

Sensor, Proximity

1

1195781

Bracket

2

5-002-531

Screw, Socket Head, Cap

2

1

1192655

Cap Stem, Machined

3

1

1195655

Pin, Pivot, Handle

4

1

Ref.

Handle/Tiller Assembly (See 303)

5

2

11936-08

Washer

H

6

1

301740-001

Screw, Set

H

7

1

312855-001

Spring, Torsion

R

8

2

313063-000

Bearing

R

H

9

1

313088-000

Sleeve, Spring

10

1

49576-04

Clamp

11

1

313879-001

Washer, Plastic

R

12

3

5-007-522

Screw, Button Head

H

13

1

611-029

Strap, Ty-Wrap, 3.9 in. Long

Service Type R = Recommended Spare Service Type H = Hardware

3-6

R

©The Raymond Corporation - 1274208/001 Generated Sep 25, 2018

Model 8250 Walkie Pallet Truck Powered by Lithium Ion Battery - Steering & Controls Handle/Tiller Assembly

Handle/Tiller Assembly Figure 3-3: Handle/Tiller Assembly

©The Raymond Corporation - 1274208/001 Generated Sep 25, 2018

3-7

Model 8250 Walkie Pallet Truck Powered by Lithium Ion Battery - Steering & Controls Handle/Tiller Assembly

List 3-3: Handle/Tiller Assembly FIGURE 3-3 ITEM NO.

QTY

PART NUMBER

DESCRIPTION

SERVICE USED TYPE ON

Handle/Tiller Assembly 1236755/005

Handle/Tiller Assembly With Keypad

1236755/006

Handle/Tiller Assembly Without Keypad

1

4

5-001-058

Screw

2

1

1208636/001

Handle Head Assembly (See 304)

3

1

1235665/001

Harness

1

1276656/001

Harness

4

1

1189480/001

Tiller

5

1

1228349/001

Keypad Assembly (Keypad)

1

1228349/002

Keypad Assembly (Blank) (In Lieu of Keypad)

6

1

1245751

Plate, Backing, Upper

7

1

1245235

Plate, Lower

8

1

1245234

Clamp

10

2

5-002-056

Screw

H

11

2

5-002-059

Screw

H

12

1

5-004-004

Screw

H

15

AR

1036735

Button, Blank (Not Shown)

16

1

1210674

Plate, Symbol, Turtle (Click To Creep) (Not Shown)

Service Type H = Hardware

3-8

H

©The Raymond Corporation - 1274208/001 Generated Sep 25, 2018

Model 8250 Walkie Pallet Truck Powered by Lithium Ion Battery - Steering & Controls Handle Head Assembly

Handle Head Assembly Figure 3-4: Handle Head Assembly

©The Raymond Corporation - 1274208/001 Generated Sep 25, 2018

3-9

Model 8250 Walkie Pallet Truck Powered by Lithium Ion Battery - Steering & Controls Handle Head Assembly

List 3-4: Handle Head Assembly FIGURE 3-4 ITEM NO.

QTY

PART NUMBER

DESCRIPTION

SERVICE USED TYPE ON

Handle Head Assembly 1208636/001

Handle Head Assembly

1

1

1207931/001

Head Assembly, Control (See 305)

3

1

171585-001

Plate, Symbol, Fork Lower

4

1

171585-002

Plate, Symbol, Fork Lift

6

1

1210357

Gasket, Pallet Handle (Not Shown)

7

1

1215074

Handle Housing (Includes:)

1

313052-000

Handle

Service Type R = Recommended Spare Service Type C = Critical Part

3-10

©The Raymond Corporation - 1274208/001 Generated Sep 25, 2018

C

R

Model 8250 Walkie Pallet Truck Powered by Lithium Ion Battery - Steering & Controls Control Head

Control Head Figure 3-5: Control Head

©The Raymond Corporation - 1274208/001 Generated Sep 25, 2018

3-11

Model 8250 Walkie Pallet Truck Powered by Lithium Ion Battery - Steering & Controls Control Head

List 3-5: Control Head FIGURE 3-5 ITEM NO.

QTY

PART NUMBER

DESCRIPTION

SERVICE USED TYPE ON

Control Head 1

1207931/001

Head Assembly, Control

C

1

1

7-701-002/006

Screw

H

3

1

313051-000

Throttle Assembly (See 306)

4

1

7578514

Button Assembly, Lift/Lower

6

1

7571847

Button, Horn, Right

7

1

7571848

Button, Horn, Left

8

1

1204975/001

Card Assembly, VM

C

9

1

1245706

Gasket, E Steer Handle

R

10

1

1205985/001

Card Assembly, Display

R

11

1

1207695/001

Housing, Handle, Upper

12

1

1207699

Gasket, Display

R

13

1

1208113/001

Card Assembly, Flex Circuit With Ribbon Connector

C

14

1

1209901

Housing Assembly, Inner (Includes:)

1

220822-00

Button, Reverser

1

167836-00

Spring, Compression

R

15

5

1215449/001

Screw

H

16

2

1215451/001

Screw

H

17

1

1215904

Window, Display

18

1

1226372/001

Switch, Horn

19

1

7573032

Cover, Display

20

1

171665-00

Button, Rear

21

1

171734-00

Clamp, Cable

22

2

171662-00

Retainer

23

1

10150232-07

Screw

H

24

1

10150232-02

Screw

H

25

1

10150120-12

Screw

H

27

1

1226372/002

Switch, Horn

R

Service Type R = Recommended Spare Service Type C = Critical Part Service Type H = Hardware

3-12

©The Raymond Corporation - 1274208/001 Generated Sep 25, 2018

R

Model 8250 Walkie Pallet Truck Powered by Lithium Ion Battery - Steering & Controls Thumb Wheel Assembly

Thumb Wheel Assembly Figure 3-6: Thumb Wheel Assembly

©The Raymond Corporation - 1274208/001 Generated Sep 25, 2018

3-13

Model 8250 Walkie Pallet Truck Powered by Lithium Ion Battery - Steering & Controls Thumb Wheel Assembly

List 3-6: Thumb Wheel Assembly FIGURE 3-6 ITEM NO.

QTY

PART NUMBER

DESCRIPTION

SERVICE USED TYPE ON

Thumb Wheel Assembly 313051-000

Throttle Assembly

1

2

171708

Screw

H

2

2

171710

Washer

H

3

1

313050-000

Rocker, Left

4

2

167846

Bearing

5

2

167844

Support

6

1

167840

Spring

7

1

167845

Arm

8

1

167830

Lug, Stop

9

1

313049-000

Rocker, Right

10

1

167843

Axle

Service Type R = Recommended Spare Service Type H = Hardware

3-14

©The Raymond Corporation - 1274208/001 Generated Sep 25, 2018

R R

Transmission Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Gearbox Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Brake Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Drive Wheel Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

©The Raymond Corporation - 1274208/001 Generated Sep 25, 2018

4-2 4-4 4-6 4-8

4-1

Model 8250 Walkie Pallet Truck Powered by Lithium Ion Battery - Drive & Brake Transmission Installation

Transmission Installation Figure 4-1: Transmission Installation

4-2

©The Raymond Corporation - 1274208/001 Generated Sep 25, 2018

Model 8250 Walkie Pallet Truck Powered by Lithium Ion Battery - Drive & Brake Transmission Installation

List 4-1: Transmission Installation FIGURE 4-1 ITEM NO.

QTY

PART NUMBER

DESCRIPTION

SERVICE USED TYPE ON

Transmission Installation 1189477/001

Transmission Assembly, E

1189477/002

Transmission Assembly, EE, Rubber Static Strap

1189477/003

Transmission Assembly, EE, Non-Rubber

1

1

1214006/64

Cap, Brake

3

10

301955-020

Screw

4

1

1213141/001

Ground Strap, Insulator

5

1

1169616/017

Screw, Flange Head, Hex

6

1

1169616/036

Screw, Flange Head, Hex

H

7

1

1169843/003

Nut, Hex, Flange Lock

H

8

1

1169843/004

Nut, Hex, Flange Lock, M10

H

9

1

Ref.

Drive Unit and Motor Assembly (See 402 and 504)

10

1

1201804

Bracket, Static Strap

11

1

1241721/001

Strap, Static

12

1

1077426

Insulator, Standoff

13

2

772-016

Washer, Lock

H

14

2

774-016

Washer, Lock

H

15

2

710-006

Screw, Hex Head, Cap

H

16

4

771-169

Washer, Flat

H

H

Service Type H = Hardware

©The Raymond Corporation - 1274208/001 Generated Sep 25, 2018

4-3

Model 8250 Walkie Pallet Truck Powered by Lithium Ion Battery - Drive & Brake Gearbox Assembly

Gearbox Assembly Figure 4-2: Gearbox Assembly

4-4

©The Raymond Corporation - 1274208/001 Generated Sep 25, 2018

Model 8250 Walkie Pallet Truck Powered by Lithium Ion Battery - Drive & Brake Gearbox Assembly

List 4-2: Gearbox Assembly FIGURE 4-2 ITEM NO.

QTY

PART NUMBER

DESCRIPTION

SERVICE USED TYPE ON

Gearbox Assembly 1238966

Traction Motor and Gearbox Assembly

1

1

Ref.

Housing (Not Available)

2

1

1214006/41

Cover

3

1

313735-000

Shaft, Flange

4

1

1214006/42

Pinion

5

1

1214006/43

Shaft, Pinion

6

1

1214006/44

Gear

7

1

1214006/45

Gear

8

5

313734-000

Stud, Wheel

C

9

1

313778-000

Ring, Spacer

11

1

1214006/49

Bearing, Steer

13

1

1214006/51

Bearing, Ball

R

14

2

313737-000

Bearing, Ball

R

15

1

1214006/53

Bearing, Ball

R

16

1

313736-000

Seal, Shaft

R

17

2

313779-000

Seal, Ring

R

18

1

313782-000

Ring, Retaining

19

6

1214006/54

Screw, Hex Head

H

20

3

1214006/55

Screw, Socket Head

H

21

2

1214006/56

Screw, Socket Head

H

22

10

1214006/57

Screw, Socket Head

H

23

1

313785-000

Plug, Fill/Level

24

1

313780-000

Plug, Drain

25

1

313786-000

Vent

26

10

313744-000

Washer, Lock

27

1

1214006/59

Sleeve, Clamp

H

Service Type R = Recommended Spare Service Type C = Critical Part Service Type H = Hardware

©The Raymond Corporation - 1274208/001 Generated Sep 25, 2018

4-5

Model 8250 Walkie Pallet Truck Powered by Lithium Ion Battery - Drive & Brake Brake Assembly

Brake Assembly Figure 4-3: Brake Assembly

4-6

©The Raymond Corporation - 1274208/001 Generated Sep 25, 2018

Model 8250 Walkie Pallet Truck Powered by Lithium Ion Battery - Drive & Brake Brake Assembly

List 4-3: Brake Assembly FIGURE 4-3 ITEM NO.

QTY

PART NUMBER

DESCRIPTION

SERVICE USED TYPE ON

Brake Assembly 1214006

Transmission Assembly

1214006/60

Brake Assembly

1

1

NSS

Coil, Brake

2

1

1214006/62

Boot, Brake

3

1

1214006/61

Rotor, Brake

4

1

1214006/63

Hub, Brake

5

1

1214006/64

Cap

6

3

1214006/65

Screw

C

R

H

Service Type R = Recommended Spare Service Type C = Critical Part Service Type H = Hardware

©The Raymond Corporation - 1274208/001 Generated Sep 25, 2018

4-7

Model 8250 Walkie Pallet Truck Powered by Lithium Ion Battery - Drive & Brake Drive Wheel Assembly

Drive Wheel Assembly Figure 4-4: Drive Wheel Assembly

4-8

©The Raymond Corporation - 1274208/001 Generated Sep 25, 2018

Model 8250 Walkie Pallet Truck Powered by Lithium Ion Battery - Drive & Brake Drive Wheel Assembly

List 4-4: Drive Wheel Assembly FIGURE 4-4 ITEM NO.

QTY

PART NUMBER

DESCRIPTION

SERVICE USED TYPE ON

Drive Wheel Assembly

1

2

1188873/001

Drive Wheel Installation, Smooth, Rubber

1188873/003

Drive Wheel Installation, Poly, Red

1188873/004

Drive Wheel Installation, Poly, Crowned

1188873/005

Drive Wheel Installation, Smooth, Rubber, Non-Marking

1188873/006

Drive Wheel Installation, Traction, Rubber

1188873/007

Drive Wheel Installation, Grip, Rubber

1188873/008

Drive Wheel Installation, Poly, Smoothy

1

313054-001

Wheel Assembly, Drive (Smooth Black Rubber)

1

313054-003

Wheel Assembly, Drive, Poly, Red

1

313054-004

Wheel Assembly, Drive (Crowned Vulkollan), Poly, Red

R

1

313054-005

Wheel Assembly, Drive, Non-Marking Rubber, White

R

1

313054-006

Wheel Assembly, Drive (Traction Rubber)

1

313054-007

Wheel Assembly, Drive (Smooth, Grip, Rubber)

1

313054-008

Wheel Assembly, Drive (Smoothy)

1

630-235/001

Tire, Drive (Smooth Black Rubber)

R

1

630-235/002

Tire, Drive (Non-Marking Rubber)

R

1

630-235/201

Tire, Drive (Traction Rubber)

R

1

630-235/003

Tire, Drive (Lugged Rubber)

R

1

632-090/001

Tire, Drive, Poly, Red, Raymond, 85 Durometer, 10 x 5 x 6.50 in.

R R

1

632-090/008

Tire, Flat, Poly, Yellow, Smoothy, 85 Durometer

3

1

312895-001

Hub

4

5

313046-000

Nut, Lug

R

H

Service Type R = Recommended Spare Service Type H = Hardware

©The Raymond Corporation - 1274208/001 Generated Sep 25, 2018

4-9

4-10

©The Raymond Corporation - 1274208/001 Generated Sep 25, 2018

Electrical System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2 Contactor Panel, Standard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4 Contactor Panel, Cold Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-7 Contactor Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-10 Drive Motor Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-12 Battery Pack, Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-15 Battery Pack, Lithium-ion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-17 Start Switch Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-19

©The Raymond Corporation - 1274208/001 Generated Sep 25, 2018

5-1

Model 8250 Walkie Pallet Truck Powered by Lithium Ion Battery - Electrical Comp. & System Electrical System

Electrical System Figure 5-1: Electrical System

5-2

©The Raymond Corporation - 1274208/001 Generated Sep 25, 2018

Model 8250 Walkie Pallet Truck Powered by Lithium Ion Battery - Electrical Comp. & System Electrical System

List 5-1: Electrical System FIGURE 5-1 ITEM NO.

QTY

1

6

611-028

Strap, Ty-Wrap, 11.5 in. Long

4

3

1212116/001

Screw

H

5

2

5-002-506

Screw, Socket Head, Cap

H

6

1

1155996/006

Wire Assembly, Single LPC2 to MP (RD)

7

1

1155996/007

Wire Assembly, Single TAB- to MP (BL)

8

2

1169615/502

Screw, Hex, Cap

H

9

2

1169615/505

Screw, Hex, Flange Head, Machine

H

10

6

1169843/003

Nut, Hex, Flange Lock

H

11

1

1245054

Sensor Assembly, Proximity

R

12

2

1202536

Grommet

13

1

1219872/001

Clamp, U Type, Cushioned

14

1

1252203

Bracket, Harness

15

1

1270136/001

Harness, Main

16

1

Ref.

Contactor Panel, Standard (See 502)

17

1

Ref.

Contactor Panel, Cold Storage (See 503)

PART NUMBER

DESCRIPTION

SERVICE USED TYPE ON

Electrical System

Service Type R = Recommended Spare Service Type H = Hardware

©The Raymond Corporation - 1274208/001 Generated Sep 25, 2018

5-3

Model 8250 Walkie Pallet Truck Powered by Lithium Ion Battery - Electrical Comp. & System Contactor Panel, Standard

Contactor Panel, Standard Figure 5-2.a: Contactor Panel, Standard

5-4

©The Raymond Corporation - 1274208/001 Generated Sep 25, 2018

Model 8250 Walkie Pallet Truck Powered by Lithium Ion Battery - Electrical Comp. & System Contactor Panel, Standard

Contactor Panel, Standard Figure 5-2.b: Contactor Panel, Standard

©The Raymond Corporation - 1274208/001 Generated Sep 25, 2018

5-5

Model 8250 Walkie Pallet Truck Powered by Lithium Ion Battery - Electrical Comp. & System Contactor Panel, Standard

List 5-2: Contactor Panel, Standard FIGURE 5-2 ITEM NO.

QTY

PART NUMBER

DESCRIPTION

SERVICE USED TYPE ON

Contactor Panel, Standard 1236350

Contactor Panel, Standard

1

2

411-421/001

Decal, Label

2

AR

611-028

Strap, Ty-Wrap, 11.5 in. Long (Not Shown)

3

4

5-018-006

Washer, Flat

H

4

1

7-775-108

Washer, Flat, Brass

H

7

2

1212116/001

Screw

H

8

1

1107328

Resistor

R

9

1

1236172/001

Connector Assembly, Battery, Red

10

1

1233519/001

Horn Assembly

11

1

1056002/001

Resistor Assembly

12

1

1078465

Retainer, Resistor

13

1

1107343/002

Alarm, Backup (Horn)

14

2

49771-01

Terminal

15

1

1155996/011

Wire Assembly, Single

16

1

1155996/008

Wire Assembly, Single

R

1

1169616/510

Screw, Hex, Flange Head

H

18

AR

1169616/502

Screw, Hex, Flange Head

H

19

5

1169616/504

Screw, Hex, Flange Head

H

20

4

1169616/507

Screw, Flange Head, Hex

H

23

1

Ref.

Contactor Assembly (See 503A)

24

1

1239519/003

Motor Controller

25

1

1274099

Panel, Electrical

26

1

590-587/118

Fuse (400 Amp)

R

27

4

5-015-005

Nut, Hex

H

28

2

5-019-006

Washer, Lock

H

29

2

7-861-002/003

Insulator, Standoff

30

1

1213821/400

Fuse, Potted

R

31

1

590-587/107

Fuse (125 Amp)

R

32

1

1213821/125

Fuse, Potted (125 Amp)

R

33

1

590-587/117

Fuse (350 Amp)

R

34

1

1213821/350

Fuse, Potted (350 Amp)

R

Service Type R = Recommended Spare Service Type C = Critical Part Service Type H = Hardware

©The Raymond Corporation - 1274208/001 Generated Sep 25, 2018

A A

17

A = Optional Travel Alarm

5-6

R

C

A

Model 8250 Walkie Pallet Truck Powered by Lithium Ion Battery - Electrical Comp. & System Contactor Panel, Cold Storage

Contactor Panel, Cold Storage Figure 5-3.a: Contactor Panel, Cold Storage

©The Raymond Corporation - 1274208/001 Generated Sep 25, 2018

5-7

Model 8250 Walkie Pallet Truck Powered by Lithium Ion Battery - Electrical Comp. & System Contactor Panel, Cold Storage

Contactor Panel, Cold Storage Figure 5-3.b: Contactor Panel, Cold Storage

5-8

©The Raymond Corporation - 1274208/001 Generated Sep 25, 2018

Model 8250 Walkie Pallet Truck Powered by Lithium Ion Battery - Electrical Comp. & System Contactor Panel, Cold Storage

List 5-3: Contactor Panel, Cold Storage FIGURE 5-3 ITEM NO.

QTY

PART NUMBER

DESCRIPTION

SERVICE USED TYPE ON

Contactor Panel, Cold Storage 1236349

Contactor Panel, Cold Storage

1

3

411-421/001

Decal, Label

2

1

590-587/107

Fuse (125 Amp)

3

AR

611-028

Strap, Ty-Wrap, 11.5 in. Long

4

1

7-775-108

Washer, Flat, Brass

H

7

2

1212116/001

Screw

H

8

4

5-002-573

Screw

H R

9

1

1107328

Resistor

10

1

1236172/001

Connector Assembly, Battery, Red

11

1

1233519/001

Horn Assembly

12

1

1056002/001

Resistor Assembly

13

1

1078465

Retainer, Resistor

14

1

1107343/002

Alarm, Backup (Horn)

15

2

49771-01

Terminal

16

1

1155996/013

Wire Assembly, Single

R

R

A A

R

17

1

1155996/012

Wire Assembly, Single

19

AR

1169616/502

Screw, Hex, Flange Head

20

5

1169616/504

Screw, Hex, Flange Head

H

21

4

1169616/507

Screw, Flange Head, Hex

H

22

1

1169616/510

Screw, Hex, Flange Head

H

24

1

1239519/003

Motor Controller

C

25

1

1274099

Panel, Electrical

26

1

1205262

Contactor Assembly, Main

C

27

1

1224300

Contactor Assembly, Lift

C

28

1

590-587/117

Fuse (350 Amp)

R

29

1

590-587/118

Fuse (400 Amp)

R

30

2

5-018-006

Washer, Flat

H

31

4

5-015-005

Nut, Hex

H

32

2

5-019-006

Washer, Lock

H

33

2

7-861-002/003

Insulator, Standoff

A

H

A = Optional Travel Alarm Service Type R = Recommended Spare Service Type C = Critical Part Service Type H = Hardware

©The Raymond Corporation - 1274208/001 Generated Sep 25, 2018

5-9

Model 8250 Walkie Pallet Truck Powered by Lithium Ion Battery - Electrical Comp. & System Contactor Assembly

Contactor Assembly Figure 5-3A: Contactor Assembly

5-10

©The Raymond Corporation - 1274208/001 Generated Sep 25, 2018

Model 8250 Walkie Pallet Truck Powered by Lithium Ion Battery - Electrical Comp. & System Contactor Assembly

List 5-3A: Contactor Assembly FIGURE 5-3A QTY ITEM NO.

PART NUMBER

DESCRIPTION

SERVICE USED TYPE ON

Contactor Assembly 1252451/001

Contactor Assembly

1

1

1253261

Bracket, Contactor

2

1

1256108

Contactor, Main

C

3

1

1256109

Contactor, Pump

C

Service Type C = Critical Part

©The Raymond Corporation - 1274208/001 Generated Sep 25, 2018

5-11

Model 8250 Walkie Pallet Truck Powered by Lithium Ion Battery - Electrical Comp. & System Drive Motor Assembly

Drive Motor Assembly Figure 5-4: Drive Motor Assembly

5-12

©The Raymond Corporation - 1274208/001 Generated Sep 25, 2018

Model 8250 Walkie Pallet Truck Powered by Lithium Ion Battery - Electrical Comp. & System Drive Motor Assembly

List 5-4: Drive Motor Assembly (Sheet 1 of 2) FIGURE 5-4 ITEM NO.

QTY

1

1

1214006/01

Cover, Motor

2

1

1214006/02

Pinion, Speed Sensor

3

1

1214006/03

Cover, Speed Sensor

4

1

1214006/04

Rotor

5

1

Ref.

Stator (Not Available)

6

1

313768-000

Bearing, Ball

R

7

1

1214006/06

Bearing, Ball

R

8

1

1214006/07

Seal, Shaft

R

9

1

313756-000

Seal, Shaft

R

10

1

313759-000

Ring, Retaining

11

1

313755-000

Ring, Retaining

12

1

1214006/08

Spacer

13

1

1214006/09

Screw, Hex Head

H

14

6

1214006/10

Screw, Socket Head

H

15

2

1214006/11

Screw, Socket Head

H

16

1

1214006/12

Screw, Socket Head

H

17

2

1214006/13

Screw

H

18

1

1214006/14

Pin, Threaded

19

1

1214006/15

Nut

H

20

3

1214006/16

Nut

H

21

1

1214006/17

Nut, Lock

H

22

6

1214006/18

Washer

H

23

1

1214006/19

Washer

H

24

3

1214006/20

Washer, Lock

H

25

2

1214006/21

Washer, Lock

H

26

1

1214006/22

Washer

H

27

1

313758-000

Key

28

1

1032103/001

Disc, Friction, Stainless Steel

29

1

1214006/25

Grommet

30

1

1214006/26

Strip, Sealing

31

1

1214006/27

Plug

32

1

1214006/28

Wedgelocks

33

1

1214006/29

Plug

34

1

1214006/30

Wedgelocks

35

2

1214006/31

Connector

36

1

1214006/32

Sensor, Speed

PART NUMBER

DESCRIPTION

SERVICE USED TYPE ON

Drive Motor Assembly

R

R

Service Type R = Recommended Spare Service Type H = Hardware

©The Raymond Corporation - 1274208/001 Generated Sep 25, 2018

5-13

Model 8250 Walkie Pallet Truck Powered by Lithium Ion Battery - Electrical Comp. & System Drive Motor Assembly

List 5-4: Drive Motor Assembly (Sheet 2 of 2) FIGURE 5-4 ITEM NO.

QTY

37

1

1214006/33

Board, Terminal

38

1

1214006/34

Label, U

39

1

1214006/35

Label, V

40

1

1214006/36

Label, W

41

1

1214006/37

Sleeve, Insulating

42

1

1214006/66

Sensor, Temperature

PART NUMBER

DESCRIPTION

Service Type R = Recommended Spare Service Type H = Hardware

5-14

©The Raymond Corporation - 1274208/001 Generated Sep 25, 2018

SERVICE USED TYPE ON

R

Model 8250 Walkie Pallet Truck Powered by Lithium Ion Battery - Electrical Comp. & System Battery Pack, Installation

Battery Pack, Installation Figure 5-4A: Battery Pack, Installation

©The Raymond Corporation - 1274208/001 Generated Sep 25, 2018

5-15

Model 8250 Walkie Pallet Truck Powered by Lithium Ion Battery - Electrical Comp. & System Battery Pack, Installation

List 5-4A: Battery Pack, Installation FIGURE 5-4A QTY ITEM NO.

PART NUMBER

DESCRIPTION

SERVICE USED TYPE ON

Battery Pack, Installation 1 2

1

1243225/001

Battery Pack, Lithium-ion (Single CMA) (See 505)

1

1243225/002

Battery Pack, Lithium-Ion (Dual CMA) (See 505)

C

4

1169616/513

Screw, Hex, Flange Head

H

Service Type C = Critical Part Service Type H = Hardware

5-16

©The Raymond Corporation - 1274208/001 Generated Sep 25, 2018

C

Model 8250 Walkie Pallet Truck Powered by Lithium Ion Battery - Electrical Comp. & System Battery Pack, Lithium-ion

Battery Pack, Lithium-ion Figure 5-5: Battery Pack, Lithium-ion

©The Raymond Corporation - 1274208/001 Generated Sep 25, 2018

5-17

Model 8250 Walkie Pallet Truck Powered by Lithium Ion Battery - Electrical Comp. & System Battery Pack, Lithium-ion

List 5-5: Battery Pack, Lithium-ion FIGURE 5-5 ITEM NO.

QTY

PART NUMBER

DESCRIPTION

SERVICE USED TYPE ON

Battery Pack, Lithium-ion 1243225/001

Battery Pack, Lithium-ion (Single CMA)

C C

1243225/002

Battery Pack, Lithium-Ion (Dual CMA)

1

1

1264323

Fan

2

1

1264325

Display

3

1

1264326

Cable, Power

4

1

1268835

Cover

5

1

1264327

Connector Assembly, Battery

6

2

15098622

Screw

H

7

6

36286302

Screw

H

8

AR

NSS

Counterweight

A

9

AR

NSS

Cell Module Aassembly

B

A = Qty 1 for Single CMA, Qty 0 for Dual CMA B = Qty 1 for Single CMA, Qty 2 for Dual CMA Service Type C = Critical Part Service Type H = Hardware

5-18

©The Raymond Corporation - 1274208/001 Generated Sep 25, 2018

Model 8250 Walkie Pallet Truck Powered by Lithium Ion Battery - Electrical Comp. & System Start Switch Installation

Start Switch Installation Figure 5-6: Start Switch Installation

©The Raymond Corporation - 1274208/001 Generated Sep 25, 2018

5-19

Model 8250 Walkie Pallet Truck Powered by Lithium Ion Battery - Electrical Comp. & System Start Switch Installation

List 5-6: Start Switch Installation FIGURE 5-6 ITEM NO.

QTY

PART NUMBER

DESCRIPTION

SERVICE USED TYPE ON

Start Switch Installation 1202621/001

Switch Installation, Switch Brake Release, Key Switch

1202621/002

Switch Installation, Switch Brake Release, Rocker Switch

1

2

1-010-253

Terminal

2

1

305493-000

Switch, Rocker, Disconnect, Main On/Off

R

3

1

1020341/002

Switch, Key, Main On/Off

R

6

1

1202622

Switch, Rocker, Brake Release

R

8

1

1213079

Decal, Label, On/Off

A = Optional Service Type R = Recommended Spare

5-20

©The Raymond Corporation - 1274208/001 Generated Sep 25, 2018

A

Hydraulic System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2 Pump and Motor Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4 Lift Cylinder Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-6

©The Raymond Corporation - 1274208/001 Generated Sep 25, 2018

6-1

Model 8250 Walkie Pallet Truck Powered by Lithium Ion Battery - Hydraulic Components Hydraulic System

Hydraulic System Figure 6-1: Hydraulic System

6-2

©The Raymond Corporation - 1274208/001 Generated Sep 25, 2018

Model 8250 Walkie Pallet Truck Powered by Lithium Ion Battery - Hydraulic Components Hydraulic System

List 6-1: Hydraulic System FIGURE 6-1 ITEM NO.

QTY

PART NUMBER

DESCRIPTION

SERVICE USED TYPE ON

Hydraulic System 1196393/001

Hydraulic System, Standard Oil

1196393/002

Hydraulic System, Cold Storage

1

1

800-809/003

Fitting, 90 Degree

2

1

800-811/002

Adapter, Hydraulic

3

2

1031785/001

Screw

H

2

1031785/501

Screw

H

4

1

1074515

Decal, Hydraulic Fluid (Raymond Cold Storage Oil Installed), Cold Storage

5

1

1078717

Decal, Cold Storage Oil

6

2

1169616/511

Screw, Hex, Flange Head

7

1

1207968/002

Pump and Motor Assembly (See 602)

C

8

1

1187702

Cylinder Assembly (See 603)

C

9

1

1187703

Bracket, Retaining

10

1

1187704

Pin, Cotter

11

1

1187705

Pin, Retaining

12

1

1211545

Hose Assembly

H

Service Type C = Critical Part Service Type H = Hardware

©The Raymond Corporation - 1274208/001 Generated Sep 25, 2018

6-3

Model 8250 Walkie Pallet Truck Powered by Lithium Ion Battery - Hydraulic Components Pump and Motor Assembly

Pump and Motor Assembly Figure 6-2: Pump and Motor Assembly

6-4

©The Raymond Corporation - 1274208/001 Generated Sep 25, 2018

Model 8250 Walkie Pallet Truck Powered by Lithium Ion Battery - Hydraulic Components Pump and Motor Assembly

List 6-2: Pump and Motor Assembly FIGURE 6-2 ITEM NO.

QTY

PART NUMBER

DESCRIPTION

SERVICE USED TYPE ON

Pump and Motor Assembly 1207968/002

Pump and Motor Assembly

C

1

1

313595-000

Coupling

2

1

314474-000

Kit, Relief Valve

R

3

1

313621-000

Motor, Lift Pump

C

4

1

1207968/01

Coil, Solenoid

R R

1

1125006/02

Valve, Solenoid, Stem

5

1

1207968/02

Kit, Flow Control (2.2 GPM)

6

1

313615-000

Kit, Pump

7

1

1207968/03

Kit, Reservoir

8

2

310906-000

Tab, 45 Degrees (Not Shown)

9

1

313618-000

Kit, Start Switch (Not Shown)

R

Service Type R = Recommended Spare Service Type C = Critical Part

©The Raymond Corporation - 1274208/001 Generated Sep 25, 2018

6-5

Model 8250 Walkie Pallet Truck Powered by Lithium Ion Battery - Hydraulic Components Lift Cylinder Assembly

Lift Cylinder Assembly Figure 6-3: Lift Cylinder Assembly

6-6

©The Raymond Corporation - 1274208/001 Generated Sep 25, 2018

Model 8250 Walkie Pallet Truck Powered by Lithium Ion Battery - Hydraulic Components Lift Cylinder Assembly

List 6-3: Lift Cylinder Assembly FIGURE 6-3 ITEM NO.

QTY

PART NUMBER

DESCRIPTION

SERVICE USED TYPE ON

Lift Cylinder Assembly 1187702

Cylinder Assembly

C R

2

1

14966-01

Wiper, Cylinder Rod

3

1

23075-00

Ring, Stop

4

1

49553-06

Seal, Rod

6

1

1187700

Housing, Cylinder

7

1

1187701

Rod, Piston

8

1

23084-00

Kit, Seal

R

R

Service Type R = Recommended Spare Service Type C = Critical Part

©The Raymond Corporation - 1274208/001 Generated Sep 25, 2018

6-7

6-8

©The Raymond Corporation - 1274208/001 Generated Sep 25, 2018

Lift Linkage Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2 Lift Linkage Assembly, Lift-Lowered Profile . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-6 Load Wheel Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-10 Dual Load Wheel Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-12

©The Raymond Corporation - 1274208/001 Generated Sep 25, 2018

7-1

Model 8250 Walkie Pallet Truck Powered by Lithium Ion Battery - Mast Lift Linkage Assembly

Lift Linkage Assembly Figure 7-1.a: Lift Linkage Assembly

7-2

©The Raymond Corporation - 1274208/001 Generated Sep 25, 2018

Model 8250 Walkie Pallet Truck Powered by Lithium Ion Battery - Mast Lift Linkage Assembly

Lift Linkage Assembly Figure 7-1.b: Lift Linkage Assembly

©The Raymond Corporation - 1274208/001 Generated Sep 25, 2018

7-3

Model 8250 Walkie Pallet Truck Powered by Lithium Ion Battery - Mast Lift Linkage Assembly

List 7-1: Lift Linkage Assembly (Sheet 1 of 2) FIGURE 7-1 ITEM NO.

QTY

1

2

1248853/001

Pullrod Assembly, Painted, 32 in.

C

2

1248853/002

Pullrod Assembly, Painted, 36 in.

C

2

1248853/003

Pullrod Assembly, Painted, 42 in.

C

2

1248853/004

Pullrod Assembly, Painted, 46 in.

C

2

1248853/005

Pullrod Assembly, Painted, 48 in.

C

2

1248853/006

Pullrod Assembly, Painted, 54 in.

C

2

1248853/007

Pullrod Assembly, Painted, 60 in.

C

2

1248853/008

Pullrod Assembly, Galvanized, 32 in.

C

2

1248853/009

Pullrod Assembly, Galvanized, 36 in.

C

2

1248853/010

Pullrod Assembly, Galvanized, 42 in.

C

2

1248853/011

Pullrod Assembly, Galvanized, 46 in.

C

2

1248853/012

Pullrod Assembly, Galvanized, 48 in.

C

2

1248853/013

Pullrod Assembly, Galvanized, 54 in.

C

2

1248853/014

Pullrod Assembly, Galvanized, 60 in.

C

2

1269096/001

Pullrod Assembly, Painted

C

2

1269096/002

Pullrod Assembly, Galvanized

C

4

312672-000

Bushing (Greasable) (ID: 0.75 in. x OD: 1 in. x L: 0.75 in.) (Included in Pullrod Assembly)

R

2

2

5-015-005

Nut, Hex

H

3

2

303009-040

Bolt, Hex Socket Head

H

2

303009-035

Screw, Socket Head, Cap

H

2

313186-001

Link Assembly, Upper (Includes:)

PART NUMBER

DESCRIPTION

SERVICE USED TYPE ON

Lift Linkage Assembly

4

2

312672-001

Bushing, Composite

5

2

1169616/511

Screw, Hex, Flange Head

6

2

1185537/001

Fork Trail Machining, Painted

2

1185537/002

Fork Trail Machining, Galvanized

2

1187008/001

Fork Trail Machining, Painted

2

1187008/002

Fork Trail Machining, Galvanized

1

1188430/001

Frame, Pivot Machining, 25 and 27 in. Fork Width

1

1188430/002

Frame, Pivot Machining, 18, 20 and 22 in. Fork Width

8

4

1188528/001

Pin, Spirol

9

2

1188528/002

Pin, Spirol

10

2

1188528/003

Pin, Spirol

11

4

1169616/524

Screw, Hex, Flange Head

12

2

1189537

Pin, Wheel Fork

7

Service Type R = Recommended Spare Service Type C = Critical Part Service Type H = Hardware

7-4

©The Raymond Corporation - 1274208/001 Generated Sep 25, 2018

H

H

Model 8250 Walkie Pallet Truck Powered by Lithium Ion Battery - Mast Lift Linkage Assembly

List 7-1: Lift Linkage Assembly (Sheet 2 of 2) FIGURE 7-1 ITEM NO.

QTY

13

4

1189538

Pin, Pull Rod

14

2

1189539

Pin, Lower Link

15

2

1210510

Pin Weldment, Flagged

16

1

1185558/001

Link, Lower Assembly, Offset

1

1185558/002

Link, Lower Assembly, Offset, Galvanized

1

1185562/001

Link, Lower Assembly, Straight

1

1185562/002

Link, Lower Assembly, Straight, Galvanized

1

1185559/001

Link, Lower Assembly, Offset

1

1185559/002

Link, Lower Assembly, Offset

1

1185559/001

Link, Lower Assembly, Offset

1

1185559/002

Link, Lower Assembly, Offset, Galvanized

1

1185562/001

Link, Lower Assembly, Straight

1

1185562/002

Link, Lower Assembly, Straight, Galvanized

1

1185558/001

Link, Lower Assembly, Offset

17

PART NUMBER

DESCRIPTION

1

1185558/002

Link, Lower Assembly, Offset, Galvanized

18

2

5-019-006

Washer, Lock

19

4

1265905/001

Sleeve

20

2

1269524/001

Sleeve

SERVICE USED TYPE ON

H

Service Type R = Recommended Spare Service Type C = Critical Part Service Type H = Hardware

©The Raymond Corporation - 1274208/001 Generated Sep 25, 2018

7-5

Model 8250 Walkie Pallet Truck Powered by Lithium Ion Battery - Mast Lift Linkage Assembly, Lift-Lowered Profile

Lift Linkage Assembly, Lift-Lowered Profile Figure 7-1A.a: Lift Linkage Assembly, Lift-Lowered Profile

7-6

©The Raymond Corporation - 1274208/001 Generated Sep 25, 2018

Model 8250 Walkie Pallet Truck Powered by Lithium Ion Battery - Mast Lift Linkage Assembly, Lift-Lowered Profile

Lift Linkage Assembly, Lift-Lowered Profile Figure 7-1A.b: Lift Linkage Assembly, Lift-Lowered Profile

©The Raymond Corporation - 1274208/001 Generated Sep 25, 2018

7-7

Model 8250 Walkie Pallet Truck Powered by Lithium Ion Battery - Mast Lift Linkage Assembly, Lift-Lowered Profile

List 7-1A: Lift Linkage Assembly, Lift-Lowered Profile (Sheet 1 of 2) FIGURE 7-1A QTY ITEM NO.

PART NUMBER

DESCRIPTION

SERVICE USED TYPE ON

Lift Linkage Assembly, Lift-Lowered Profile 1

2

1248853/001

Pullrod Assembly, Painted, 32 in.

C

2

1248853/002

Pullrod Assembly, Painted, 36 in.

C

2

1248853/003

Pullrod Assembly, Painted, 42 in.

C

2

1248853/004

Pullrod Assembly, Painted, 46 in.

C

2

1248853/005

Pullrod Assembly, Painted, 48 in.

C

2

1248853/006

Pullrod Assembly, Painted, 54 in.

C

2

1248853/007

Pullrod Assembly, Painted, 60 in.

C

2

1248853/008

Pullrod Assembly, Galvanized, 32 in.

C

2

1248853/009

Pullrod Assembly, Galvanized, 36 in.

C

2

1248853/010

Pullrod Assembly, Galvanized, 42 in.

C

2

1248853/011

Pullrod Assembly, Galvanized, 46 in.

C

2

1248853/012

Pullrod Assembly, Galvanized, 48 in.

C

2

1248853/013

Pullrod Assembly, Galvanized, 54 in.

C

2

1248853/014

Pullrod Assembly, Galvanized, 60 in.

C

2

1269096/001

Pullrod Assembly, Painted

C

2

1269096/002

Pullrod Assembly, Galvanized

C

4

312672-000

Bushing (Greasable) (ID: 0.75 in. x OD: 1 in. x L: 0.75 in.) (Included in Pullrod Assembly)

R

2

2

5-015-005

Nut, Hex

H

3

2

303009-035

Screw, Socket Head, Cap

H

4

2

313186-001

Link Assembly, Upper (Includes:)

2

312672-001

Bushing, Composite

5

2

1169616/511

Screw, Hex, Flange Head

6

1

1185558/001

Link, Lower Assembly, Offset

1

1185558/002

Link, Lower Assembly, Offset

1

1185559/001

Link, Lower Assembly, Offset

1

1185559/002

Link, Lower Assembly, Offset

1

1187008/001

Fork Trail Machining, Painted

7 8

1

1187008/002

Fork Trail Machining, Galvanized

9

1

1188430/001

Frame, Pivot Machining

10

4

1188528/001

Pin, Spirol

11

2

1188528/002

Pin, Spirol

12

2

1188528/003

Pin, Spirol

13

4

1169616/524

Screw, Hex, Flange Head

14

2

1189537

Pin, Wheel Fork

Service Type R = Recommended Spare Service Type C = Critical Part Service Type H = Hardware

7-8

©The Raymond Corporation - 1274208/001 Generated Sep 25, 2018

H

H

Model 8250 Walkie Pallet Truck Powered by Lithium Ion Battery - Mast Lift Linkage Assembly, Lift-Lowered Profile

List 7-1A: Lift Linkage Assembly, Lift-Lowered Profile (Sheet 2 of 2) FIGURE 7-1A QTY ITEM NO.

PART NUMBER

DESCRIPTION

15

4

1189538

Pin, Pull Rod

16

2

1189539

Pin, Lower Link

17

2

1210510

Pin Weldment, Flagged

18

2

5-019-006

Washer, Lock

19

4

1265905/001

Sleeve

20

2

1269524/001

Sleeve

SERVICE USED TYPE ON

H

Service Type R = Recommended Spare Service Type C = Critical Part Service Type H = Hardware

©The Raymond Corporation - 1274208/001 Generated Sep 25, 2018

7-9

Model 8250 Walkie Pallet Truck Powered by Lithium Ion Battery - Mast Load Wheel Assembly

Load Wheel Assembly Figure 7-2: Load Wheel Assembly

7-10

©The Raymond Corporation - 1274208/001 Generated Sep 25, 2018

Model 8250 Walkie Pallet Truck Powered by Lithium Ion Battery - Mast Load Wheel Assembly

List 7-2: Load Wheel Assembly FIGURE 7-2 ITEM NO.

QTY

2

2

49910-01

Bearing, Single Shield (2.047 in. OD x 0.984 in. ID)

PART NUMBER

DESCRIPTION

SERVICE USED TYPE ON

Load Wheel Assembly R

2

49910-05

Bearing, Sealed

R

3

1

312636-000

Wheel, Load

R

5

1

1188528/002

Pin, Spirol

6

1

1189536

Axle, Load Wheel

7

1

1189587

Axle, Load Wheel

8

1

840-033

Fitting, Grease

A

A H

A = Greaseable Service Type R = Recommended Spare Service Type H = Hardware

©The Raymond Corporation - 1274208/001 Generated Sep 25, 2018

7-11

Model 8250 Walkie Pallet Truck Powered by Lithium Ion Battery - Mast Dual Load Wheel Assembly

Dual Load Wheel Assembly Figure 7-3: Dual Load Wheel Assembly

7-12

©The Raymond Corporation - 1274208/001 Generated Sep 25, 2018

Model 8250 Walkie Pallet Truck Powered by Lithium Ion Battery - Mast Dual Load Wheel Assembly

List 7-3: Dual Load Wheel Assembly FIGURE 7-3 ITEM NO.

QTY

1

4

771-033

Washer, Flat

H

2

8

771-156

Washer, Flat

H

3

2

841-111

Fitting, Grease

5

4

49910-05

Bearing, Sealed

R

4

49910-01

Bearing, Single Shield (2.047 in. OD x 0.984 in. ID)

R

6

1

1188528/002

Pin, Spirol

7

1

1189536

Axle, Load Wheel

8

1

1189588

Axle, Load Wheel

9

2

1190142/001

Wheel, Black

PART NUMBER

DESCRIPTION

SERVICE USED TYPE ON

Dual Load Wheel Assembly

A

A R

A = Greaseable Service Type R = Recommended Spare Service Type H = Hardware

©The Raymond Corporation - 1274208/001 Generated Sep 25, 2018

7-13

7-14

©The Raymond Corporation - 1274208/001 Generated Sep 25, 2018

Load Backrest Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-2 Caster Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-4 Shrinkwrap Holder Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-6 Accessory Bar Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-8 Auxiliary Light Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-10 Fan Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-12 iPORT Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-14 iW Essential Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-16 iWAREHOUSE Evolution . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-18

©The Raymond Corporation - 1274208/001 Generated Sep 25, 2018

8-1

Model 8250 Walkie Pallet Truck Powered by Lithium Ion Battery - Options & Kits Load Backrest Installation

Load Backrest Installation Figure 8-1: Load Backrest Installation

8-2

©The Raymond Corporation - 1274208/001 Generated Sep 25, 2018

Model 8250 Walkie Pallet Truck Powered by Lithium Ion Battery - Options & Kits Load Backrest Installation

List 8-1: Load Backrest Installation FIGURE 8-1 ITEM NO.

QTY

2

4

29544

Screw

5

1

1274196/001

Backrest, Load, 48 in. Height

1

1274196/002

Backrest, Load, 60 in. Height

1

1274196/003

Backrest, Load, 72 in. Height

PART NUMBER

DESCRIPTION

SERVICE USED TYPE ON

Load Backrest Installation H

A = 48 in.

B = 60 in.

C = 72 in.

Service Type H = Hardware

©The Raymond Corporation - 1274208/001 Generated Sep 25, 2018

8-3

Model 8250 Walkie Pallet Truck Powered by Lithium Ion Battery - Options & Kits Caster Assembly

Caster Assembly Figure 8-2: Caster Assembly

8-4

©The Raymond Corporation - 1274208/001 Generated Sep 25, 2018

Model 8250 Walkie Pallet Truck Powered by Lithium Ion Battery - Options & Kits Caster Assembly

List 8-2: Caster Assembly FIGURE 8-2 ITEM NO.

QTY

PART NUMBER

DESCRIPTION

SERVICE USED TYPE ON

Caster Assembly 1242400/001

Caster Assembly

C R

1

1

1242400/01

Kit, Housing, Caster

2

1

1242400/02

Spring, Poly Block

3

1

1242400/03

Kit, Wheel, Caster

R

4

1

1242400/04

Kit, Plate, Side

R

Service Type R = Recommended Spare Service Type C = Critical Part

©The Raymond Corporation - 1274208/001 Generated Sep 25, 2018

8-5

Model 8250 Walkie Pallet Truck Powered by Lithium Ion Battery - Options & Kits Shrinkwrap Holder Installation

Shrinkwrap Holder Installation Figure 8-3: Shrinkwrap Holder Installation

8-6

©The Raymond Corporation - 1274208/001 Generated Sep 25, 2018

Model 8250 Walkie Pallet Truck Powered by Lithium Ion Battery - Options & Kits Shrinkwrap Holder Installation

List 8-3: Shrinkwrap Holder Installation FIGURE 8-3 ITEM NO.

QTY

1

1

PART NUMBER

DESCRIPTION

SERVICE USED TYPE ON

Shrinkwrap Holder Installation 1204417

Holder Assembly, Shrinkwrap

©The Raymond Corporation - 1274208/001 Generated Sep 25, 2018

8-7

Model 8250 Walkie Pallet Truck Powered by Lithium Ion Battery - Options & Kits Accessory Bar Installation

Accessory Bar Installation Figure 8-4: Accessory Bar Installation

8-8

©The Raymond Corporation - 1274208/001 Generated Sep 25, 2018

Model 8250 Walkie Pallet Truck Powered by Lithium Ion Battery - Options & Kits Accessory Bar Installation

List 8-4: Accessory Bar Installation FIGURE 8-4 ITEM NO.

QTY

PART NUMBER

DESCRIPTION

SERVICE USED TYPE ON

Accessory Bar Installation 1252915

Accessory Bar Installation

1

1

600-232/007

Clamp, Cable, Cord Grip

2

12

611-028

Strap, Ty-Wrap, 11.5 in. Long

4

4

5-007-027

Screw, Socket, Button Head

H

5

4

29544

Screw

H

6

1

1145822/002

Channel, E Bar

7

4

1169843/002

Nut, Hex, Flange Lock

8

1

1216268

Bracket, Connector

9

1

1216353

Harness

10

1

1251158

Frame, Accessory Bar

H

Service Type H = Hardware

©The Raymond Corporation - 1274208/001 Generated Sep 25, 2018

8-9

Model 8250 Walkie Pallet Truck Powered by Lithium Ion Battery - Options & Kits Auxiliary Light Assembly

Auxiliary Light Assembly Figure 8-5: Auxiliary Light Assembly

8-10

©The Raymond Corporation - 1274208/001 Generated Sep 25, 2018

Model 8250 Walkie Pallet Truck Powered by Lithium Ion Battery - Options & Kits Auxiliary Light Assembly

List 8-5: Auxiliary Light Assembly FIGURE 8-5 ITEM NO.

QTY

PART NUMBER

DESCRIPTION

SERVICE USED TYPE ON

Auxiliary Light Assembly 1143336

Light Assembly, Auxiliary

1

1

600-232/005

Clamp, Cable

3

1

5-001-058

Screw

4

2

5-003-007

Screw, Socket, Button Head

H

5

1

1169843/002

Nut, Hex, Flange Lock

H

6

AR

5-020-013

Washer, Lock, Toothed

H

8

1

1105029/002

Switch, Rocker

R

9

1

1145567/001

Short Double Socket Arm for 1.0 in. Ball Bases (Overall Length: 2.38 in.)

10

1

1108252

Clamp, Mount

11

1

1156547

Bracket, Auxiliary Light

12

2

1143369

Shim, Spacer

13

4

5-003-029

Screw

14

2

1143717

Plate, Mounting

15

1

1145870

2.5 in. Round Ball Base With The AMPs Hole Pattern and 1.0 in. Ball

16

1

1146074

Wire, Multiconductor (PE to SF/F)

17

1

1143330

Light, Auxiliary

H

H

Service Type R = Recommended Spare Service Type H = Hardware

©The Raymond Corporation - 1274208/001 Generated Sep 25, 2018

8-11

Model 8250 Walkie Pallet Truck Powered by Lithium Ion Battery - Options & Kits Fan Assembly

Fan Assembly Figure 8-6: Fan Assembly

8-12

©The Raymond Corporation - 1274208/001 Generated Sep 25, 2018

Model 8250 Walkie Pallet Truck Powered by Lithium Ion Battery - Options & Kits Fan Assembly

List 8-6: Fan Assembly FIGURE 8-6 ITEM NO.

QTY

PART NUMBER

DESCRIPTION

SERVICE USED TYPE ON

Fan Assembly 1145886

Fan Assembly

1

1

1161956

Shroud, Fan

2

2

600-232/006

Connector, Cord Grip, Electric

4

4

1-085-106/001

Stud, Push

5

2

5-003-007

Screw, Socket, Button Head

H

6

2

5-016-002

Nut, Hex, Lock

H

8

2

1018204/053

Screw

H R

9

1

1105029/002

Switch, Rocker

10

1

1161957

Bracket

11

1

1164326/002

Fan Assembly (Includes:)

1

1158588/001

Fan

12

1

1145567/001

Short Double Socket Arm for 1.0 in. Ball Bases (Overall Length: 2.38 in.)

13

1

1108252

Clamp, Mount

14

1

1148884

Wire, Multiconductor

15

4

5-003-029

Screw

16

2

1143717

Plate, Mounting

17

1

1145870

2.5 in. Round Ball Base With The AMPs Hole Pattern and 1.0 in. Ball

H

Service Type R = Recommended Spare Service Type H = Hardware

©The Raymond Corporation - 1274208/001 Generated Sep 25, 2018

8-13

Model 8250 Walkie Pallet Truck Powered by Lithium Ion Battery - Options & Kits iPORT Installation

iPORT Installation Figure 8-7: iPORT Installation

8-14

©The Raymond Corporation - 1274208/001 Generated Sep 25, 2018

Model 8250 Walkie Pallet Truck Powered by Lithium Ion Battery - Options & Kits iPORT Installation

List 8-7: iPORT Installation FIGURE 8-7 ITEM NO.

QTY

PART NUMBER

DESCRIPTION

SERVICE USED TYPE ON

iPORT Installation 1104492/001

Kit, iPORT Installation

1

1

1101508

Harness, Wiring

2

8

611-046

Strap (Not Shown)

5

1

1085017/002

Card, RDP-T

C

Service Type C = Critical Part

©The Raymond Corporation - 1274208/001 Generated Sep 25, 2018

8-15

Model 8250 Walkie Pallet Truck Powered by Lithium Ion Battery - Options & Kits iW Essential Installation

iW Essential Installation Figure 8-8: iW Essential Installation

8-16

©The Raymond Corporation - 1274208/001 Generated Sep 25, 2018

Model 8250 Walkie Pallet Truck Powered by Lithium Ion Battery - Options & Kits iW Essential Installation

List 8-8: iW Essential Installation FIGURE 8-8 ITEM NO.

QTY

PART NUMBER

DESCRIPTION

SERVICE USED TYPE ON

iW Essential Installation 1202978/001

iW Essential Installation

1202978/002

iW Essential Installation With Impact Sensor

1202978/003

iW Essential Installation, Activation Only

1

6

611-028

Strap, Ty-Wrap, 11.5 in. Long

3

1

1150244/001

Module Assembly, Impact Processing

4

1

1227470/001

Harness, Essentials

5

1

1167495/013

Kit, iW Essential (iMonitor, iPort Production) (Not Shown)

C

Service Type C = Critical Part

©The Raymond Corporation - 1274208/001 Generated Sep 25, 2018

8-17

Model 8250 Walkie Pallet Truck Powered by Lithium Ion Battery - Options & Kits iWAREHOUSE Evolution

iWAREHOUSE Evolution Figure 8-9: iWAREHOUSE Evolution

8-18

©The Raymond Corporation - 1274208/001 Generated Sep 25, 2018

Model 8250 Walkie Pallet Truck Powered by Lithium Ion Battery - Options & Kits iWAREHOUSE Evolution

List 8-9: iWAREHOUSE Evolution FIGURE 8-9 ITEM NO.

QTY

PART NUMBER

DESCRIPTION

SERVICE USED TYPE ON

iWAREHOUSE Evolution 1243807/002

iW Evolution, iMonitor With Impact Sensor

1243807/003

iW Evolution, Activation Only, Activation Only

1

1

1222217/001

iMonitor W/ Ball Joint (Display)

C

2

1

1150244/001

Module Assembly, Impact Processing

C

1241603/001

Harness, Wiring, (JBD1 to SPL1/SPL2 and 3/ P5/ WPM/ J57A/ TP1/ JPP)

3

1

4

1

1243686/013

Kit, iWAREHOUSE/ EVO, iMonitor (Not Shown)

5

AR

611-028

Strap, Ty-Wrap, 11.5 in. Long (Not Shown)

Service Type C = Critical Part

©The Raymond Corporation - 1274208/001 Generated Sep 25, 2018

8-19

8-20

©The Raymond Corporation - 1274208/001 Generated Sep 25, 2018

Model 8250 Walkie Pallet Truck Powered by Lithium Ion Battery - Alphabetical Parts Index

2.5 in. Round Ball Base With The 1145870 AMPs Hole Pattern and 1.0 in. Ball 2.5 in. Round Ball Base With The 1145870 AMPs Hole Pattern and 1.0 in. Ball Accessory Bar Installation Accessory Bar Installation 1252915 Adapter, Hydraulic 800-811/002 Alarm, Backup (Horn) 1107343/002 Alarm, Backup (Horn) 1107343/002 Alarm, Backup (Horn) 1107343/002 Arm 167845 Auxiliary Light Assembly Axle 167843 Axle, Load Wheel 1189536 Axle, Load Wheel 1189587 Axle, Load Wheel 1189536 Axle, Load Wheel 1189588 Backrest, Load, 48 in. Height 1274196/001 Backrest, Load, 60 in. Height 1274196/002 Backrest, Load, 72 in. Height 1274196/003 Battery Pack, Installation Battery Pack, Lithium-Ion (Dual CMA) 1243225/002 Battery Pack, Lithium-Ion (Dual CMA) 1243225/002 Battery Pack, Lithium-ion Battery Pack, Lithium-ion (Single CMA) 1243225/001 Battery Pack, Lithium-ion (Single CMA) 1243225/001 Bearing 167846 Bearing 313063-000 Bearing 313063-000 Bearing 167846 Bearing, Ball 1214006/06 Bearing, Ball 1214006/51 Bearing, Ball 1214006/53 Bearing, Ball 313737-000 Bearing, Ball 313768-000 Bearing, Ball 1214006/51 Bearing, Ball 313737-000 Bearing, Ball 1214006/53 Bearing, Ball 313768-000 Bearing, Ball 1214006/06 Bearing, Sealed 49910-05 Bearing, Sealed 49910-05 Bearing, Sealed 49910-05 Bearing, Single Shield (2.047 in. OD x 49910-01 0.984 in. ID) Bearing, Single Shield (2.047 in. OD x 49910-01 0.984 in. ID) Bearing, Single Shield (2.047 in. OD x 49910-01 0.984 in. ID) Bearing, Steer 1214006/49 Board, Terminal 1214006/33 Bolt, Hex Socket Head 303009-040 Bolt, Hex Socket Head 303009-040 Boot, Brake 1214006/62 Bracket 1195781 Bracket 1161957 Bracket, Auxiliary Light 1156547 Bracket, Connector 1216268 Bracket, Contactor 1253261 Bracket, Harness 1252203

8-11

Bracket, Retaining 1187703 Bracket, Skid, Galvanized 313495-001 Bracket, Skid, Painted 313495-000 Bracket, Static Strap 1201804 Brake Assembly 1214006/60 Brake Assembly Brake Assembly 1214006/60 Bumper Assembly Bumper Weldment, Galvanized, With 1214736/006 Rubber Skirt Bumper Weldment, Galvanized, 1214736/005 Without Rubber Skirt Bumper Weldment, Silver, With 1214736/012 Rubber Skirt Bumper Weldment, Silver, Without 1214736/011 Rubber Skirt Bumper and Caster Assembly, 1200534/006 Galvanized, Skid-Iron Bumper and Caster Assembly, 1200534/003 Galvanized, Skid-Poly Bumper and Caster Assembly, 1200534/005 Painted, Skid-Iron Bumper and Caster Assembly, 1200534/001 Painted, Skid-Poly Bumper and Caster Installation Bumper, Stop 1225272 Bushing (Greasable) (ID: 0.75 in. x 312672-000 OD: 1 in. x L: 0.75 in.) (Included in Pullrod Assembly) Bushing (Greasable) (ID: 0.75 in. x 312672-000 OD: 1 in. x L: 0.75 in.) (Included in Pullrod Assembly) Bushing (Greasable) (ID: 0.75 in. x 312672-000 OD: 1 in. x L: 0.75 in.) (Included in Pullrod Assembly) Bushing, Composite 312672-001 Bushing, Composite 312672-001 Button Assembly, Lift/Lower 7578514 Button, Horn, Left 7571848 Button, Horn, Right 7571847 Button, Rear 171665-00 Button, Reverser 220822-00 Cable, Power 1264326 Cap 1214006/64 Cap Stem, Machined 1192655 Cap, Brake 1214006/64 Card Assembly, Display 1205985/001 Card Assembly, Display 1205985/001 Card Assembly, Flex Circuit With 1208113/001 Ribbon Connector Card Assembly, Flex Circuit With 1208113/001 Ribbon Connector Card Assembly, VM 1204975/001 Card Assembly, VM 1204975/001 Card, RDP-T 1085017/002 Card, RDP-T 1085017/002 Caster Assembly 1242400/001 Caster Assembly Caster Assembly 1242400/001 Caster Installation, Galvanized, Caster 1200534/004 Caster Installation, Painted, Caster 1200534/002 Cell Module Aassembly NSS Channel, E Bar 1145822/002

6-3 2-8 2-8 4-3 1-5 4-7 4-7 2-10 2-10

©The Raymond Corporation - 1274208/001 Generated Sep 25, 2018

A-1

8-13 8-9 8-9 6-3 1-7 5-6 5-9 3-14 8-11 3-14 7-11 7-11 7-13 7-13 8-3 8-3 8-3 5-16 1-5 5-18 5-18 1-5 5-18 1-7 1-7 3-6 3-14 1-7 1-7 1-7 1-7 1-7 4-5 4-5 4-5 5-13 5-13 1-7 7-11 7-13 1-7 7-11 7-13 4-5 5-14 1-2 7-4 4-7 3-6 8-13 8-11 8-9 5-11 5-3

2-10 2-10 2-10 2-8 2-8 2-8 2-8 2-8 3-3 1-7 7-4 7-8 7-4 7-8 3-12 3-12 3-12 3-12 3-12 5-18 4-7 3-6 4-3 1-7 3-12 1-5 3-12 1-5 3-12 1-5 8-15 1-5 8-5 8-5 2-8 2-8 5-18 8-9

Model 8250 Walkie Pallet Truck Powered by Lithium Ion Battery - Alphabetical Parts Index

Clamp Clamp Clamp, Cable Clamp, Cable Clamp, Cable, Cord Grip Clamp, Mount Clamp, Mount Clamp, U Type, Cushioned Coil, Brake Coil, Solenoid Coil, Solenoid Connector Connector Assembly, Battery Connector Assembly, Battery, Red Connector Assembly, Battery, Red Connector, Cord Grip, Electric Contactor Assembly Contactor Assembly Contactor Assembly, Lift Contactor Assembly, Lift Contactor Assembly, Main Contactor Assembly, Main Contactor Panel, Cold Storage Contactor Panel, Cold Storage Contactor Panel, Standard Contactor Panel, Standard Contactor, Main Contactor, Main Contactor, Pump Contactor, Pump Control Head Counterweight Coupling Cover Cover Cover Installation, Galvanized/Black, Key Switch Cover Installation, Galvanized/Black, Rocker Switch Cover Installation, Orange/Black, Key Switch Cover Installation, Orange/Black, Rocker Switch Cover Installation, Red/Black, Key Switch Cover Installation, Red/Black, Rocker Switch Cover, Console, Key Switch (Includes Item 5) Cover, Console, Rocker Switch (Includes Item 5) Cover, Display Cover, Grille Cover, Lower, Black Cover, Lower, Orange Cover, Lower, Red Cover, Motor Cover, Speed Sensor Cover, Upper, Black Cover, Upper, Orange Cover, Upper, Red Covers Cylinder Assembly

A-2

49576-04 1245234 171734-00 600-232/005 600-232/007 1108252 1108252 1219872/001 NSS 1207968/01 1207968/01 1214006/31 1264327 1236172/001 1236172/001 600-232/006

NSS 313595-000 1214006/41 1268835 1235757/005

3-6 3-8 3-12 8-11 8-9 8-11 8-13 5-3 4-7 1-7 6-5 5-13 5-18 5-6 5-9 8-13 5-11 5-11 1-5 5-9 1-5 5-9 5-9 5-9 5-6 5-6 1-5 5-11 1-5 5-11 3-12 5-18 6-5 4-5 5-18 2-12

1235757/006

2-12

1235757/003

2-12

1235757/004

2-12

1235757/001

2-12

1235757/002

2-12

1241727/001

2-12

1241727/002

2-12

7573032 1193514/001 1193515/003 1193515/002 1193515/001 1214006/01 1214006/03 1224592/003 1224592/002 1224592/001

3-12 2-12 2-12 2-12 2-12 5-13 5-13 2-12 2-12 2-12 2-12 1-5

1252451/001 1224300 1224300 1205262 1205262 1236349 1236350 1256108 1256108 1256109 1256109

1187702

Cylinder Assembly Decal, ACR Logo Decal, Brake Release, English Decal, Brake Release, English/French Decal, Cold Storage Oil Decal, Emergency Disconnect Decal, Emergency Disconnect Decal, Hydraulic Fluid (Raymond Cold Storage Oil Installed), Cold Storage Decal, Label Decal, Label Decal, Label, On/Off Decal, No Riding Decal, Owner Operator, English Decal, Owner Operator, English/French Decal, Owner/Operator Decal, Raymond, Black Decal, Raymond, White Decal, Steam Clean Decal, Warning Decal, Warning Decal, Warning, English Decal, Warning, English/French Disc, Friction, Stainless Steel Disc, Friction, Stainless Steel Display Drive Motor Assembly Drive Wheel Assembly Drive Wheel Installation, Grip, Rubber Drive Wheel Installation, Poly, Crowned Drive Wheel Installation, Poly, Red Drive Wheel Installation, Poly, Smoothy Drive Wheel Installation, Smooth, Rubber Drive Wheel Installation, Smooth, Rubber, Non-Marking Drive Wheel Installation, Traction, Rubber Dual Load Wheel Assembly Electrical System Fan Fan Fan Assembly Fan Assembly Fan Assembly (Includes:) Finish Instructions Fitting, 90 Degree Fitting, Grease Fitting, Grease Fitting, Grease Fork Trail Machining, Galvanized Fork Trail Machining, Galvanized Fork Trail Machining, Galvanized Fork Trail Machining, Painted Fork Trail Machining, Painted Fork Trail Machining, Painted Frame, Accessory Bar Frame, Pivot Machining Frame, Pivot Machining, 18, 20 and 22 in. Fork Width

©The Raymond Corporation - 1274208/001 Generated Sep 25, 2018

1187702 1201377 1226121/001 1226121/002 1078717 313159-001 1200844 1074515

6-7 2-6 2-6 2-6 6-3 2-6 2-6 6-3

411-421/001 411-421/001 1213079 1200337 1200347/001 1200347/002

5-6 5-9 5-20 2-6 2-6 2-6

1200335 1201381/002 1201381/001 302402-000 1201487 1222971 1222970 1222968 1032103/001 1032103/001 1264325

1188873/007 1188873/004

2-6 2-6 2-6 2-6 2-6 2-6 2-6 2-6 1-7 5-13 5-18 5-13 4-9 4-9 4-9

1188873/003 1188873/008

4-9 4-9

1188873/001

4-9

1188873/005

4-9

1188873/006

4-9

1264323 1158588/001 1145886 1164326/002 800-809/003 840-033 840-033 841-111 1185537/002 1187008/002 1187008/002 1185537/001 1187008/001 1187008/001 1251158 1188430/001 1188430/002

7-13 5-3 5-18 8-13 8-13 8-13 8-13 2-6 6-3 1-2 7-11 7-13 7-4 7-4 7-8 7-4 7-4 7-8 8-9 7-8 7-4

Model 8250 Walkie Pallet Truck Powered by Lithium Ion Battery - Alphabetical Parts Index

Frame, Pivot Machining, 25 and 27 in. 1188430/001 Fork Width Fuse (125 Amp) 590-587/107 Fuse (125 Amp) 590-587/107 Fuse (125 Amp) 590-587/107 Fuse (350 Amp) 590-587/117 Fuse (350 Amp) 590-587/117 Fuse (350 Amp) 590-587/117 Fuse (400 Amp) 590-587/118 Fuse (400 Amp) 590-587/118 Fuse (400 Amp) 590-587/118 Fuse, Potted 1213821/400 Fuse, Potted 1213821/400 Fuse, Potted (125 Amp) 1213821/125 Fuse, Potted (125 Amp) 1213821/125 Fuse, Potted (350 Amp) 1213821/350 Fuse, Potted (350 Amp) 1213821/350 Gasket, Display 1207699 Gasket, Display 1207699 Gasket, E Steer Handle 1245706 Gasket, E Steer Handle 1245706 Gear 1214006/44 Gear 1214006/45 Gearbox Assembly Grommet 1195782 Grommet 1202536 Grommet 1214006/25 Ground Strap, Insulator 1213141/001 Handle 313052-000 Handle Assembly Handle Assembly, With Keypad 1236756/005 Handle Assembly, Without Keypad 1236756/006 Handle Head Assembly Handle Head Assembly 1208636/001 Handle Housing (Includes:) 1215074 Handle Installation Handle Installation, With Keypad 1236757/001 Handle Installation, Without Keypad 1236757/002 Handle/Tiller Assembly Handle/Tiller Assembly With Keypad 1236755/005 Handle/Tiller Assembly Without 1236755/006 Keypad Harness 1235665/001 Harness 1276656/001 Harness 1216353 Harness, Essentials 1227470/001 Harness, Main 1270136/001 Harness, Wiring 1101508 Harness, Wiring, (JBD1 to SPL1/SPL2 1241603/001 and 3/ P5/ WPM/ J57A/ TP1/ JPP) Head Assembly, Control 1207931/001 Head Assembly, Control 1207931/001 Holder Assembly, Shrinkwrap 1204417 Horn Assembly 1233519/001 Horn Assembly 1233519/001 Hose Assembly 1211545 Housing Assembly, Inner (Includes:) 1209901 Housing, Cylinder 1187700 Housing, Handle, Upper 1207695/001 Hub 312895-001 Hub, Brake 1214006/63 Hydraulic System

7-4

1196393/002 1196393/001 1077426 7-861-002/003 7-861-002/003 313758-000 1228349/002

6-3 6-3 4-3 5-6 5-9 5-13 3-8

1228349/001 1207968/02 1242400/01 1242400/01 1242400/04 1242400/04 313615-000 314474-000 314474-000 1207968/03 23084-00 23084-00 1242400/03 1242400/03 1104492/001 1214006/34 1214006/35 1214006/36

3-8 6-5 1-7 8-5 1-7 8-5 6-5 1-7 6-5 6-5 1-7 6-7 1-7 8-5 8-15 5-14 5-14 5-14 6-7 7-4 7-8

1143336 1143330 313186-001 313186-001 1185558/001 1185559/001 1185559/002 1185559/001 1185558/001 1185558/001 1185558/002 1185559/001 1185559/002 1185558/002

8-11 8-11 7-4 7-8 7-5 7-5 7-5 7-5 7-5 7-8 7-8 7-8 7-8 7-5

1185559/002

7-5

1185558/002

7-5

1185562/001 1185562/001 1185562/002

7-5 7-5 7-5

1185562/002

7-5

167830 1158784 1150244/001 1150244/001 1150244/001 1239519/003

8-3 7-11 3-14 2-6 1-5 8-17 8-19 1-5

©The Raymond Corporation - 1274208/001 Generated Sep 25, 2018

A-3

1-7 5-6 5-9 1-7 5-6 5-9 1-7 5-6 5-9 1-7 5-6 1-7 5-6 1-7 5-6 1-7 3-12 1-7 3-12 4-5 4-5 4-5 3-3 5-3 5-13 4-3 3-10 3-6 3-6 3-6 3-10 3-10 3-10 3-3 3-3 3-3 3-8 3-8 3-8 3-8 3-8 8-9 8-17 5-3 8-15 8-19 1-5 3-12 8-7 5-6 5-9 6-3 3-12 6-7 3-12 4-9 4-7 6-3

Hydraulic System, Cold Storage Hydraulic System, Standard Oil Insulator, Standoff Insulator, Standoff Insulator, Standoff Key Keypad Assembly (Blank) (In Lieu of Keypad) Keypad Assembly (Keypad) Kit, Flow Control (2.2 GPM) Kit, Housing, Caster Kit, Housing, Caster Kit, Plate, Side Kit, Plate, Side Kit, Pump Kit, Relief Valve Kit, Relief Valve Kit, Reservoir Kit, Seal Kit, Seal Kit, Wheel, Caster Kit, Wheel, Caster Kit, iPORT Installation Label, U Label, V Label, W Lift Cylinder Assembly Lift Linkage Assembly Lift Linkage Assembly, Lift-Lowered Profile Light Assembly, Auxiliary Light, Auxiliary Link Assembly, Upper (Includes:) Link Assembly, Upper (Includes:) Link, Lower Assembly, Offset Link, Lower Assembly, Offset Link, Lower Assembly, Offset Link, Lower Assembly, Offset Link, Lower Assembly, Offset Link, Lower Assembly, Offset Link, Lower Assembly, Offset Link, Lower Assembly, Offset Link, Lower Assembly, Offset Link, Lower Assembly, Offset, Galvanized Link, Lower Assembly, Offset, Galvanized Link, Lower Assembly, Offset, Galvanized Link, Lower Assembly, Straight Link, Lower Assembly, Straight Link, Lower Assembly, Straight, Galvanized Link, Lower Assembly, Straight, Galvanized Load Backrest Installation Load Wheel Assembly Lug, Stop Manual, Installation Module Assembly, Impact Processing Module Assembly, Impact Processing Module Assembly, Impact Processing Motor Controller

Model 8250 Walkie Pallet Truck Powered by Lithium Ion Battery - Alphabetical Parts Index

Motor Controller Motor Controller Motor, Lift Pump Motor, Lift Pump Nut Nut Nut Nut Nut Nut Nut, Hex Nut, Hex Nut, Hex Nut, Hex Nut, Hex Nut, Hex, Flange Nut, Hex, Flange Nut, Hex, Flange Lock Nut, Hex, Flange Lock Nut, Hex, Flange Lock Nut, Hex, Flange Lock Nut, Hex, Flange Lock Nut, Hex, Flange Lock Nut, Hex, Flange Lock, M10 Nut, Hex, Flange Lock, M10 Nut, Hex, Lock Nut, Hex, Lock Nut, Lock Nut, Lock Nut, Lug Nut, Lug Panel, Electrical Panel, Electrical Pin Weldment, Flagged Pin Weldment, Flagged Pin, Cotter Pin, Lower Link Pin, Lower Link Pin, Pivot, Handle Pin, Pull Rod Pin, Pull Rod Pin, Retaining Pin, Spirol Pin, Spirol Pin, Spirol Pin, Spirol Pin, Spirol Pin, Spirol Pin, Spirol Pin, Spirol Pin, Threaded Pin, Wheel Fork Pin, Wheel Fork Pinion Pinion, Speed Sensor Plate, Backing, Upper Plate, Battery Disconnect Plate, Lower Plate, Mounting Plate, Mounting Plate, Symbol, Fork Lift

A-4

1239519/003 1239519/003 313621-000 313621-000 1214006/15 1214006/16 301960-006 301960-006 1214006/15 1214006/16 5-015-005 5-015-005 5-015-005 5-015-005 5-015-005 1169841/003 1169841/003 1169843/002 1169843/003 1169843/003 1169843/003 1169843/002 1169843/002 1169843/004 1169843/004 5-016-002 5-016-002 1214006/17 1214006/17 313046-000 313046-000 1274099 1274099 1210510 1210510 1187704 1189539 1189539 1195655 1189538 1189538 1187705 1188528/001 1188528/002 1188528/003 1188528/001 1188528/002 1188528/003 1188528/002 1188528/002 1214006/14 1189537 1189537 1214006/42 1214006/02 1245751 313151-000 1245235 1143717 1143717 171585-002

5-6 5-9 1-5 6-5 1-2 1-2 1-2 2-6 5-13 5-13 1-2 5-6 5-9 7-4 7-8 1-2 2-8 1-2 1-2 4-3 5-3 8-9 8-11 1-2 4-3 1-2 8-13 1-2 5-13 1-2 4-9 5-6 5-9 7-5 7-9 6-3 7-5 7-9 3-6 7-5 7-9 6-3 7-4 7-4 7-4 7-8 7-8 7-8 7-11 7-13 5-13 7-4 7-8 4-5 5-13 3-8 2-6 3-8 8-11 8-13 3-10

Plate, Symbol, Fork Lower Plate, Symbol, Turtle (Click To Creep), Click to Creep Plug Plug Plug, Drain Plug, Fill/Level Pullrod Assembly, Galvanized Pullrod Assembly, Galvanized Pullrod Assembly, Galvanized Pullrod Assembly, Galvanized, 32 in.

Pullrod Assembly, Galvanized, 32 in.

Pullrod Assembly, Galvanized, 32 in.

Pullrod Assembly, Galvanized, 36 in.

Pullrod Assembly, Galvanized, 36 in.

Pullrod Assembly, Galvanized, 36 in.

Pullrod Assembly, Galvanized, 42 in.

Pullrod Assembly, Galvanized, 42 in.

Pullrod Assembly, Galvanized, 42 in.

Pullrod Assembly, Galvanized, 46 in.

Pullrod Assembly, Galvanized, 46 in.

Pullrod Assembly, Galvanized, 46 in.

Pullrod Assembly, Galvanized, 48 in.

Pullrod Assembly, Galvanized, 48 in.

Pullrod Assembly, Galvanized, 48 in.

Pullrod Assembly, Galvanized, 54 in.

Pullrod Assembly, Galvanized, 54 in.

Pullrod Assembly, Galvanized, 54 in.

Pullrod Assembly, Galvanized, 60 in.

Pullrod Assembly, Galvanized, 60 in.

Pullrod Assembly, Galvanized, 60 in.

Pullrod Assembly, Painted Pullrod Assembly, Painted Pullrod Assembly, Painted Pullrod Assembly, Painted, 32 in.

Pullrod Assembly, Painted, 32 in.

Pullrod Assembly, Painted, 32 in.

Pullrod Assembly, Painted, 36 in.

Pullrod Assembly, Painted, 36 in.

Pullrod Assembly, Painted, 36 in.

Pullrod Assembly, Painted, 42 in.

Pullrod Assembly, Painted, 42 in.

Pullrod Assembly, Painted, 42 in.

Pullrod Assembly, Painted, 46 in.

Pullrod Assembly, Painted, 46 in.

Pullrod Assembly, Painted, 46 in.

Pullrod Assembly, Painted, 48 in.

Pullrod Assembly, Painted, 48 in.

Pullrod Assembly, Painted, 48 in.

Pullrod Assembly, Painted, 54 in.

Pullrod Assembly, Painted, 54 in.

Pullrod Assembly, Painted, 54 in.

Pullrod Assembly, Painted, 60 in.

Pullrod Assembly, Painted, 60 in.

Pullrod Assembly, Painted, 60 in.

Pump and Motor Assembly Pump and Motor Assembly Pump and Motor Assembly Resistor Resistor Resistor Resistor Assembly

©The Raymond Corporation - 1274208/001 Generated Sep 25, 2018

171585-001 1210674

3-10 3-3

1214006/27 1214006/29 313780-000 313785-000 1269096/002 1269096/002 1269096/002 1248853/008 1248853/008 1248853/008 1248853/009 1248853/009 1248853/009 1248853/010 1248853/010 1248853/010 1248853/011 1248853/011 1248853/011 1248853/012 1248853/012 1248853/012 1248853/013 1248853/013 1248853/013 1248853/014 1248853/014 1248853/014 1269096/001 1269096/001 1269096/001 1248853/001 1248853/001 1248853/001 1248853/002 1248853/002 1248853/002 1248853/003 1248853/003 1248853/003 1248853/004 1248853/004 1248853/004 1248853/005 1248853/005 1248853/005 1248853/006 1248853/006 1248853/006 1248853/007 1248853/007 1248853/007 1207968/002

5-13 5-13 4-5 4-5 1-5 7-4 7-8 1-5 7-4 7-8 1-5 7-4 7-8 1-5 7-4 7-8 1-5 7-4 7-8 1-5 7-4 7-8 1-5 7-4 7-8 1-5 7-4 7-8 1-5 7-4 7-8 1-5 7-4 7-8 1-5 7-4 7-8 1-5 7-4 7-8 1-5 7-4 7-8 1-5 7-4 7-8 1-5 7-4 7-8 1-5 7-4 7-8 1-6 6-5 6-5 1-7 5-6 5-9 1-7

1207968/002 1107328 1107328 1107328 1056002/001

Model 8250 Walkie Pallet Truck Powered by Lithium Ion Battery - Alphabetical Parts Index

Resistor Assembly Resistor Assembly Retainer Retainer, Resistor Retainer, Resistor Ring, Retaining Ring, Retaining Ring, Retaining Ring, Spacer Ring, Stop Rocker, Left Rocker, Right Rod, Piston Rotor Rotor, Brake Rotor, Brake Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw

1056002/001 1056002/001 171662-00 1078465 1078465 313782-000 313759-000 313755-000 313778-000 23075-00 313050-000 313049-000 1187701 1214006/04 1214006/61 1214006/61 10150120-12 10150232-02 10150232-07 1018204/053 1031785/001 1031785/501 1212116/001 1214006/13 1214006/65 1215449/001 1215451/001 15098622 171708 29544 301951-035 301955-020 301955-055 301955-075 314017-012 36286302 5-001-058 5-002-056 5-002-059 5-002-573 5-003-029 5-004-004 7-701-002/006 301951-035 301955-055 301955-075 314017-012 5-001-058 5-002-056 5-002-059 5-004-004 7-701-002/006 1215449/001 1215451/001 10150232-07 10150232-02 10150120-12 171708 301955-020 1214006/65 1212116/001

5-6 5-9 3-12 5-6 5-9 4-5 5-13 5-13 4-5 6-7 3-14 3-14 6-7 5-13 1-7 4-7 1-2 1-2 1-2 1-2 1-2 1-2 1-2 1-2 1-2 1-2 1-2 1-2 1-2 1-2 1-2 1-2 1-2 1-2 1-2 1-2 1-2 1-2 1-2 1-2 1-2 1-3 1-3 2-6 3-3 3-3 3-3 3-8 3-8 3-8 3-8 3-12 3-12 3-12 3-12 3-12 3-12 3-14 4-3 4-7 5-3

Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw, Button Head Screw, Button Head Screw, Flange Head, Hex Screw, Flange Head, Hex Screw, Flange Head, Hex Screw, Flange Head, Hex Screw, Flange Head, Hex Screw, Flange Head, Hex Screw, Hex Head Screw, Hex Head Screw, Hex Head Screw, Hex Head Screw, Hex Head, Cap Screw, Hex Head, Cap Screw, Hex, Cap Screw, Hex, Cap Screw, Hex, Flange Head Screw, Hex, Flange Head Screw, Hex, Flange Head Screw, Hex, Flange Head Screw, Hex, Flange Head Screw, Hex, Flange Head Screw, Hex, Flange Head Screw, Hex, Flange Head Screw, Hex, Flange Head Screw, Hex, Flange Head Screw, Hex, Flange Head Screw, Hex, Flange Head Screw, Hex, Flange Head Screw, Hex, Flange Head Screw, Hex, Flange Head Screw, Hex, Flange Head Screw, Hex, Flange Head Screw, Hex, Flange Head Screw, Hex, Flange Head Screw, Hex, Flange Head Screw, Hex, Flange Head Screw, Hex, Flange Head, Bolt Screw, Hex, Flange Head, Bolt Screw, Hex, Flange Head, Machine Screw, Hex, Flange Head, Machine Screw, Set Screw, Set Screw, Socket Head Screw, Socket Head Screw, Socket Head Screw, Socket Head

1212116/001 1212116/001 5-002-573 1214006/13 15098622 36286302 1031785/001 1031785/501 29544 29544 5-001-058 5-003-029 1018204/053 5-003-029 5-007-522 5-007-522 1169616/036 1169616/507 1169616/017 1169616/036 1169616/507 1169616/507 1214006/09 1214006/54 1214006/54 1214006/09 710-006 710-006 1169615/502 1169615/502 1169616/502 1169616/504 1169616/510 1169616/511 1169616/513 1169616/524 1169616/513 1169616/511 1169616/502 1169616/510 1169616/502 1169616/504 1169616/502 1169616/504 1169616/510 1169616/513 1169616/511 1169616/511 1169616/524 1169616/511 1169616/524 1169616/536 1169616/536 1169615/505 1169615/505 301740-001 301740-001 1214006/10 1214006/11 1214006/12 1214006/55

5-6 5-9 5-9 5-13 5-18 5-18 6-3 6-3 8-3 8-9 8-11 8-11 8-13 8-13 1-3 3-6 1-3 1-3 4-3 4-3 5-6 5-9 1-3 1-3 4-5 5-13 1-3 4-3 1-3 5-3 1-3 1-3 1-3 1-3 1-3 1-3 2-8 2-10 2-10 5-6 5-6 5-6 5-9 5-9 5-9 5-16 6-3 7-4 7-4 7-8 7-8 1-3 2-8 1-3 5-3 1-3 3-6 1-3 1-3 1-3 1-3

©The Raymond Corporation - 1274208/001 Generated Sep 25, 2018

A-5

Model 8250 Walkie Pallet Truck Powered by Lithium Ion Battery - Alphabetical Parts Index

Screw, Socket Head Screw, Socket Head Screw, Socket Head Screw, Socket Head Screw, Socket Head Screw, Socket Head Screw, Socket Head Screw, Socket Head Screw, Socket Head, Cap Screw, Socket Head, Cap Screw, Socket Head, Cap Screw, Socket Head, Cap Screw, Socket Head, Cap Screw, Socket Head, Cap Screw, Socket Head, Cap Screw, Socket, Button Head Screw, Socket, Button Head Screw, Socket, Button Head Screw, Socket, Button Head Screw, Socket, Button Head Seal, Ring Seal, Ring Seal, Rod Seal, Rod Seal, Shaft Seal, Shaft Seal, Shaft Seal, Shaft Seal, Shaft Seal, Shaft Sensor Assembly, Proximity Sensor Assembly, Proximity Sensor Assembly, Proximity (Includes:) Sensor, Proximity Sensor, Proximity Sensor, Speed Sensor, Speed Sensor, Temperature Sensor, Temperature Shaft, Flange Shaft, Pinion Shim, Spacer Shoe, Skid Iron, Galvanized Shoe, Skid Iron, Painted Shoe, Skid, Poly Short Double Socket Arm for 1.0 in.

Ball Bases (Overall Length: 2.38 in.)

Short Double Socket Arm for 1.0 in.

Ball Bases (Overall Length: 2.38 in.)

Shrinkwrap Holder Installation Shroud, Fan Sleeve Sleeve Sleeve Sleeve Sleeve, Clamp Sleeve, Insulating Sleeve, Spring Spacer Spec Tag Spec Tag Spec Tag

A-6

1214006/56 1214006/57 1214006/55 1214006/56 1214006/57 1214006/10 1214006/11 1214006/12 303009-035 5-002-506 5-002-531 5-002-531 5-002-506 303009-035 303009-035 5-003-007 5-007-027 5-007-027 5-003-007 5-003-007 313779-000 313779-000 49553-06 49553-06 1214006/07 313736-000 313756-000 313736-000 1214006/07 313756-000 1245054 1245054 1189601 1099771/003 1099771/003 1214006/32 1214006/32 1214006/66 1214006/66 313735-000 1214006/43 1143369 1219060/002 1219060/001 313494-000 1145567/001

1-3 1-3 4-5 4-5 4-5 5-13 5-13 5-13 1-3 1-3 1-3 3-6 5-3 7-4 7-8 1-3 1-3 8-9 8-11 8-13 1-7 4-5 1-7 6-7 1-7 1-7 1-7 4-5 5-13 5-13 1-8 5-3 3-6 1-8 3-6 1-8 5-13 1-8 5-14 4-5 4-5 8-11 2-8 2-8 2-8 8-11

1145567/001

8-13

1161956 1265905/001 1269524/001 1265905/001 1269524/001 1214006/59 1214006/37 313088-000 1214006/08 1202633/001 1202633/002 1202633/003

8-7 8-13 7-5 7-5 7-9 7-9 4-5 5-14 3-6 5-13 2-6 2-6 2-6

Spring 167840 Spring 167840 Spring, Compression 167836-00 Spring, Compression 167836-00 Spring, Flat 1198781 Spring, Poly Block 1242400/02 Spring, Torsion 312855-001 Spring, Torsion 312855-001 Start Switch Installation Strap, Static 1241721/001 Strap, Ty-Wrap, 11.5 in. Long 611-028 Strap, Ty-Wrap, 11.5 in. Long 611-028 Strap, Ty-Wrap, 11.5 in. Long 611-028 Strap, Ty-Wrap, 11.5 in. Long 611-028 Strap, Ty-Wrap, 3.9 in. Long 611-029 Strip, Sealing 1214006/26 Stud, Push 1-085-106/001 Stud, Wheel 313734-000 Support 167844 Switch Installation, Switch Brake 1202621/001 Release, Key Switch Switch Installation, Switch Brake 1202621/002 Release, Rocker Switch Switch, Horn 1226372/001 Switch, Horn 1226372/002 Switch, Horn 1226372/001 Switch, Horn 1226372/002 Switch, Key, Main On/Off 1020341/002 Switch, Key, Main On/Off 1020341/002 Switch, Rocker 1105029/002 Switch, Rocker 1105029/002 Switch, Rocker 1105029/002 Switch, Rocker, Brake Release 1202622 Switch, Rocker, Brake Release 1202622 Switch, Rocker, Disconnect, Main 305493-000 On/Off Switch, Rocker, Disconnect, Main 305493-000 On/Off Terminal 49771-01 Terminal 49771-01 Terminal 1-010-253 Throttle Assembly 313051-000 Thumb Wheel Assembly Tiller 1189480/001 Tire, Drive (Lugged Rubber) 630-235/003 Tire, Drive (Lugged Rubber) 630-235/003 Tire, Drive (Non-Marking Rubber) 630-235/002 Tire, Drive (Non-Marking Rubber) 630-235/002 Tire, Drive (Smooth Black Rubber) 630-235/001 Tire, Drive (Smooth Black Rubber) 630-235/001 Tire, Drive (Traction Rubber) 630-235/201 Tire, Drive (Traction Rubber) 630-235/201 Tire, Drive, Poly, Red, Raymond, 85 632-090/001 Durometer, 10 x 5 x 6.50 in.

Tire, Drive, Poly, Red, Raymond, 85 632-090/001 Durometer, 10 x 5 x 6.50 in.

Tire, Flat, Poly, Yellow, Smoothy, 85 632-090/008 Durometer Tire, Flat, Poly, Yellow, Smoothy, 85 632-090/008 Durometer Traction Motor and Gearbox Assembly 1238966 Traction Motor and Gearbox Assembly 1238966 Transmission Assembly 1214006

©The Raymond Corporation - 1274208/001 Generated Sep 25, 2018

1-8 3-14 1-8 3-12 2-10 8-5 1-8 3-6 5-20 4-3 5-3 5-9 8-9 8-17 3-6 5-13 8-13 4-5 3-14 5-20 5-20 1-8 1-8 3-12 3-12 1-8 5-20 1-8 8-11 8-13 1-8 5-20 1-8 5-20 5-6 5-9 5-20 3-14 3-14 3-8 1-8 4-9 1-8 4-9 1-8 4-9 1-8 4-9 1-8 4-9 1-8 4-9 1-6 4-5 4-7

Model 8250 Walkie Pallet Truck Powered by Lithium Ion Battery - Alphabetical Parts Index

Transmission Assembly, E 1189477/001 Transmission Assembly, EE, Non1189477/003 Rubber Transmission Assembly, EE, Rubber 1189477/002 Static Strap Transmission Installation Valve, Solenoid, Stem 1125006/02 Valve, Solenoid, Stem 1125006/02 Vent 313786-000 Washer 11936-08 Washer 1214006/18 Washer 1214006/19 Washer 1214006/22 Washer 171710 Washer 11936-08 Washer 171710 Washer 1214006/18 Washer 1214006/19 Washer 1214006/22 Washer, Flat 5-018-006 Washer, Flat 771-033 Washer, Flat 771-156 Washer, Flat 771-169 Washer, Flat 771-169 Washer, Flat 5-018-006 Washer, Flat 5-018-006 Washer, Flat 771-033 Washer, Flat 771-156 Washer, Flat, Brass 7-775-108 Washer, Flat, Brass 7-775-108 Washer, Flat, Brass 7-775-108 Washer, Lock 1214006/20 Washer, Lock 1214006/21 Washer, Lock 313744-000 Washer, Lock 5-019-006 Washer, Lock 772-016 Washer, Lock 774-016 Washer, Lock 772-016 Washer, Lock 774-016 Washer, Lock 313744-000 Washer, Lock 5-019-006 Washer, Lock 5-019-006 Washer, Lock 1214006/20 Washer, Lock 1214006/21 Washer, Lock 5-019-006 Washer, Lock 5-019-006 Washer, Lock, Toothed 5-020-013 Washer, Lock, Toothed 5-020-013 Washer, Plastic 313879-001 Washer, Plastic 313879-001 Wedgelocks 1214006/28 Wedgelocks 1214006/30 Wheel Assembly, Drive (Crowned 313054-004 Vulkollan), Poly, Red Wheel Assembly, Drive (Crowned 313054-004 Vulkollan), Poly, Red Wheel Assembly, Drive (Smooth Black 313054-001 Rubber) Wheel Assembly, Drive (Smooth, Grip, 313054-007 Rubber) Wheel Assembly, Drive (Smoothy) 313054-008 Wheel Assembly, Drive (Traction 313054-006 Rubber)

4-3 4-3 4-3 4-3 1-8 6-5 4-5 1-3 1-3 1-3 1-3 1-3 3-6 3-14 5-13 5-13 5-13 1-3 1-3 1-3 1-3 4-3 5-6 5-9 7-13 7-13 1-4 5-6 5-9 1-4 1-4 1-4 1-4 1-4 1-4 4-3 4-3 4-5 5-6 5-9 5-13 5-13 7-5 7-9 1-4 8-11 1-8 3-6 5-13 5-13 1-8

Wheel Assembly, Drive, Non-Marking Rubber, White Wheel Assembly, Drive, Non-Marking Rubber, White Wheel Assembly, Drive, Poly, Red Wheel Assembly, Drive, Poly, Red Wheel, Black Wheel, Black Wheel, Load Wheel, Load Window, Display Wiper, Cylinder Rod Wiper, Cylinder Rod Wire Assembly, Single Wire Assembly, Single Wire Assembly, Single Wire Assembly, Single Wire Assembly, Single LPC2 to MP (RD) Wire Assembly, Single TAB- to MP (BL) Wire, Multiconductor Wire, Multiconductor (PE to SF/F) iMonitor W/ Ball Joint (Display) iMonitor W/ Ball Joint (Display) iPORT Installation iW Essential Installation iW Essential Installation iW Essential Installation With Impact Sensor iW Essential Installation, Activation Only iW Evolution, Activation Only, Activation Only iW Evolution, iMonitor With Impact Sensor iWAREHOUSE Evolution

313054-005

1-8

313054-005

4-9

313054-003 313054-003 1190142/001 1190142/001 312636-000 312636-000 1215904 14966-01 14966-01 1155996/011 1155996/008 1155996/013 1155996/012 1155996/006

1-8 4-9 1-8 7-13 1-8 7-11 3-12 1-8 6-7 5-6 5-6 5-9 5-9 5-3

1155996/007 1148884 1146074 1222217/001 1222217/001

1202978/001 1202978/002

5-3 8-13 8-11 1-5 8-19 8-15 8-17 8-17 8-17

1202978/003

8-17

1243807/003

8-19

1243807/002

8-19 8-19

4-9 4-9 4-9 4-9 4-9

©The Raymond Corporation - 1274208/001 Generated Sep 25, 2018

A-7

A-8

©The Raymond Corporation - 1274208/001 Generated Sep 25, 2018

Model 8250 Walkie Pallet Truck Powered by Lithium Ion Battery - Numerical Parts Index

1-010-253 1-085-106/001 10150120-12 10150120-12 10150232-02 10150232-02 10150232-07 10150232-07 1018204/053 1018204/053 1020341/002 1020341/002 1031785/001 1031785/001 1031785/501 1031785/501 1032103/001 1032103/001 1056002/001 1056002/001 1056002/001 1074515 1077426 1078465 1078465 1078717 1085017/002 1085017/002 1099771/003 1099771/003 1101508 1104492/001 1105029/002 1105029/002 1105029/002 1107328 1107328 1107328 1107343/002 1107343/002 1107343/002 1108252 1108252 1125006/02 1125006/02 1143330 1143336 1143369 1143717 1143717 1145567/001 1145567/001 1145822/002 1145870 1145870

Terminal Stud, Push Screw Screw Screw Screw Screw Screw Screw Screw Switch, Key, Main On/Off Switch, Key, Main On/Off Screw Screw Screw Screw Disc, Friction, Stainless Steel Disc, Friction, Stainless Steel Resistor Assembly Resistor Assembly Resistor Assembly Decal, Hydraulic Fluid (Raymond Cold Storage Oil Installed), Cold Storage Insulator, Standoff Retainer, Resistor Retainer, Resistor Decal, Cold Storage Oil Card, RDP-T Card, RDP-T Sensor, Proximity Sensor, Proximity Harness, Wiring Kit, iPORT Installation Switch, Rocker Switch, Rocker Switch, Rocker Resistor Resistor Resistor Alarm, Backup (Horn) Alarm, Backup (Horn) Alarm, Backup (Horn) Clamp, Mount Clamp, Mount Valve, Solenoid, Stem Valve, Solenoid, Stem Light, Auxiliary Light Assembly, Auxiliary Shim, Spacer Plate, Mounting Plate, Mounting Short Double Socket Arm for 1.0 in.

Ball Bases (Overall Length: 2.38 in.)

Short Double Socket Arm for 1.0 in.

Ball Bases (Overall Length: 2.38 in.)

Channel, E Bar 2.5 in. Round Ball Base With The AMPs Hole Pattern and 1.0 in. Ball 2.5 in. Round Ball Base With The AMPs Hole Pattern and 1.0 in. Ball

5-20 8-13 1-2 3-12 1-2 3-12 1-2 3-12 1-2 8-13 1-8 5-20 1-2 6-3 1-2 6-3 1-7 5-13 1-7 5-6 5-9 6-3 4-3 5-6 5-9 6-3 1-5 8-15 1-8 3-6 8-15 8-15 1-8 8-11 8-13 1-7 5-6 5-9 1-7 5-6 5-9 8-11 8-13 1-8 6-5 8-11 8-11 8-11 8-11 8-13 8-11 8-13 8-9 8-11 8-13

1145886 1146074 1148884 1150244/001 1150244/001 1150244/001 1155996/006 1155996/007 1155996/008 1155996/011 1155996/012 1155996/013 1156547 1158588/001 1158784 1161956 1161957 1164326/002 1169615/502 1169615/502 1169615/505 1169615/505 1169616/017 1169616/036 1169616/036 1169616/502 1169616/502 1169616/502 1169616/502 1169616/504 1169616/504 1169616/504 1169616/507 1169616/507 1169616/507 1169616/510 1169616/510 1169616/510 1169616/511 1169616/511 1169616/511 1169616/511 1169616/511 1169616/513 1169616/513 1169616/513 1169616/524 1169616/524 1169616/524 1169616/536 1169616/536 1169841/003 1169841/003 1169843/002 1169843/002 1169843/002 1169843/003 1169843/003 1169843/003

Fan Assembly Wire, Multiconductor (PE to SF/F) Wire, Multiconductor Module Assembly, Impact Processing Module Assembly, Impact Processing Module Assembly, Impact Processing Wire Assembly, Single LPC2 to MP (RD) Wire Assembly, Single TAB- to MP (BL) Wire Assembly, Single Wire Assembly, Single Wire Assembly, Single Wire Assembly, Single Bracket, Auxiliary Light Fan Manual, Installation Shroud, Fan Bracket Fan Assembly (Includes:) Screw, Hex, Cap Screw, Hex, Cap Screw, Hex, Flange Head, Machine Screw, Hex, Flange Head, Machine Screw, Flange Head, Hex Screw, Flange Head, Hex Screw, Flange Head, Hex Screw, Hex, Flange Head Screw, Hex, Flange Head Screw, Hex, Flange Head Screw, Hex, Flange Head Screw, Hex, Flange Head Screw, Hex, Flange Head Screw, Hex, Flange Head Screw, Flange Head, Hex Screw, Flange Head, Hex Screw, Flange Head, Hex Screw, Hex, Flange Head Screw, Hex, Flange Head Screw, Hex, Flange Head Screw, Hex, Flange Head Screw, Hex, Flange Head Screw, Hex, Flange Head Screw, Hex, Flange Head Screw, Hex, Flange Head Screw, Hex, Flange Head Screw, Hex, Flange Head Screw, Hex, Flange Head Screw, Hex, Flange Head Screw, Hex, Flange Head Screw, Hex, Flange Head Screw, Hex, Flange Head, Bolt Screw, Hex, Flange Head, Bolt Nut, Hex, Flange Nut, Hex, Flange Nut, Hex, Flange Lock Nut, Hex, Flange Lock Nut, Hex, Flange Lock Nut, Hex, Flange Lock Nut, Hex, Flange Lock Nut, Hex, Flange Lock

©The Raymond Corporation - 1274208/001 Generated Sep 25, 2018

8-13 8-11 8-13 1-5 8-17 8-19 5-3 5-3 5-6 5-6 5-9 5-9 8-11 8-13 2-6 8-13 8-13 8-13 1-3 5-3 1-3 5-3 4-3 1-3 4-3 1-3 2-10 5-6 5-9 1-3 5-6 5-9 1-3 5-6 5-9 1-3 5-6 5-9 1-3 2-10 6-3 7-4 7-8 1-3 2-8 5-16 1-3 7-4 7-8 1-3 2-8 1-2 2-8 1-2 8-9 8-11 1-2 4-3 5-3

B-1

Model 8250 Walkie Pallet Truck Powered by Lithium Ion Battery - Numerical Parts Index

1169843/004 1169843/004 1185537/001 1185537/002 1185558/001 1185558/001 1185558/001 1185558/002 1185558/002 1185558/002 1185559/001 1185559/001 1185559/001 1185559/002 1185559/002 1185559/002 1185562/001 1185562/001 1185562/002 1185562/002 1187008/001 1187008/001 1187008/002 1187008/002 1187700 1187701 1187702 1187702 1187703 1187704 1187705 1188430/001 1188430/001 1188430/002 1188528/001 1188528/001 1188528/002 1188528/002 1188528/002 1188528/002 1188528/003 1188528/003 1188873/001 1188873/003 1188873/004 1188873/005 1188873/006 1188873/007 1188873/008 1189477/001 1189477/002

B-2

Nut, Hex, Flange Lock, M10 Nut, Hex, Flange Lock, M10 Fork Trail Machining, Painted Fork Trail Machining, Galvanized Link, Lower Assembly, Offset Link, Lower Assembly, Offset Link, Lower Assembly, Offset Link, Lower Assembly, Offset, Galvanized Link, Lower Assembly, Offset, Galvanized Link, Lower Assembly, Offset Link, Lower Assembly, Offset Link, Lower Assembly, Offset Link, Lower Assembly, Offset Link, Lower Assembly, Offset Link, Lower Assembly, Offset, Galvanized Link, Lower Assembly, Offset Link, Lower Assembly, Straight Link, Lower Assembly, Straight Link, Lower Assembly, Straight, Galvanized Link, Lower Assembly, Straight, Galvanized Fork Trail Machining, Painted Fork Trail Machining, Painted Fork Trail Machining, Galvanized Fork Trail Machining, Galvanized Housing, Cylinder Rod, Piston Cylinder Assembly Cylinder Assembly Bracket, Retaining Pin, Cotter Pin, Retaining Frame, Pivot Machining, 25 and 27 in.

Fork Width Frame, Pivot Machining Frame, Pivot Machining, 18, 20 and 22 in. Fork Width Pin, Spirol Pin, Spirol Pin, Spirol Pin, Spirol Pin, Spirol Pin, Spirol Pin, Spirol Pin, Spirol Drive Wheel Installation, Smooth, Rubber Drive Wheel Installation, Poly, Red Drive Wheel Installation, Poly, Crowned Drive Wheel Installation, Smooth, Rubber, Non-Marking Drive Wheel Installation, Traction, Rubber Drive Wheel Installation, Grip, Rubber Drive Wheel Installation, Poly, Smoothy Transmission Assembly, E Transmission Assembly, EE, Rubber Static Strap

1-2 4-3 7-4 7-4 7-5 7-5 7-8 7-5 7-5 7-8 7-5 7-5 7-8 7-5 7-5 7-8 7-5 7-5 7-5 7-5 7-4 7-8 7-4 7-8 6-7 6-7 1-5 6-7 6-3 6-3 6-3 7-4 7-8 7-4 7-4 7-8 7-4 7-8 7-11 7-13 7-4 7-8 4-9 4-9 4-9 4-9 4-9 4-9 4-9 4-3 4-3

1189477/003 1189480/001 1189536 1189536 1189537 1189537 1189538 1189538 1189539 1189539 1189587 1189588 1189601 1190142/001 1190142/001 1192655 1193514/001 1193515/001 1193515/002 1193515/003 11936-08 11936-08 1195655 1195781 1195782 1196393/001 1196393/002 1198781 1200335 1200337 1200347/001 1200347/002 1200534/001 1200534/002 1200534/003 1200534/004 1200534/005 1200534/006 1200844 1201377 1201381/001 1201381/002 1201487 1201804 1202536 1202621/001 1202621/002 1202622 1202622 1202633/001 1202633/002 1202633/003 1202978/001 1202978/002

Transmission Assembly, EE, NonRubber Tiller Axle, Load Wheel Axle, Load Wheel Pin, Wheel Fork Pin, Wheel Fork Pin, Pull Rod Pin, Pull Rod Pin, Lower Link Pin, Lower Link Axle, Load Wheel Axle, Load Wheel Sensor Assembly, Proximity (Includes:) Wheel, Black Wheel, Black Cap Stem, Machined Cover, Grille Cover, Lower, Red Cover, Lower, Orange Cover, Lower, Black Washer Washer Pin, Pivot, Handle Bracket Grommet Hydraulic System, Standard Oil Hydraulic System, Cold Storage Spring, Flat Decal, Owner/Operator Decal, No Riding Decal, Owner Operator, English Decal, Owner Operator, English/French Bumper and Caster Assembly, Painted, Skid-Poly Caster Installation, Painted, Caster Bumper and Caster Assembly, Galvanized, Skid-Poly Caster Installation, Galvanized, Caster Bumper and Caster Assembly, Painted, Skid-Iron Bumper and Caster Assembly, Galvanized, Skid-Iron Decal, Emergency Disconnect Decal, ACR Logo Decal, Raymond, White Decal, Raymond, Black Decal, Warning Bracket, Static Strap Grommet Switch Installation, Switch Brake Release, Key Switch Switch Installation, Switch Brake Release, Rocker Switch Switch, Rocker, Brake Release Switch, Rocker, Brake Release Spec Tag Spec Tag Spec Tag iW Essential Installation iW Essential Installation With Impact Sensor

©The Raymond Corporation - 1274208/001 Generated Sep 25, 2018

4-3 3-8 7-11 7-13 7-4 7-8 7-5 7-9 7-5 7-9 7-11 7-13 3-6 1-8 7-13 3-6 2-12 2-12 2-12 2-12 1-3 3-6 3-6 3-6 3-3 6-3 6-3 2-10 2-6 2-6 2-6 2-6 2-8 2-8 2-8 2-8 2-8 2-8 2-6 2-6 2-6 2-6 2-6 4-3 5-3 5-20 5-20 1-8 5-20 2-6 2-6 2-6 8-17 8-17

Model 8250 Walkie Pallet Truck Powered by Lithium Ion Battery - Numerical Parts Index

1202978/003 1204417 1204975/001 1204975/001 1205262 1205262 1205985/001 1205985/001 1207695/001 1207699 1207699 1207931/001 1207931/001 1207968/002 1207968/002 1207968/01 1207968/01 1207968/02 1207968/03 1208113/001 1208113/001 1208636/001 1209901 1210510 1210510 1210674 1211545 1212116/001 1212116/001 1212116/001 1212116/001 1213079 1213141/001 1213821/125 1213821/125 1213821/350 1213821/350 1213821/400 1213821/400 1214006 1214006/01 1214006/02 1214006/03 1214006/04 1214006/06 1214006/06 1214006/07 1214006/07 1214006/08 1214006/09 1214006/09 1214006/10 1214006/10 1214006/11 1214006/11 1214006/12 1214006/12 1214006/13

iW Essential Installation, Activation Only Holder Assembly, Shrinkwrap Card Assembly, VM Card Assembly, VM Contactor Assembly, Main Contactor Assembly, Main Card Assembly, Display Card Assembly, Display Housing, Handle, Upper Gasket, Display Gasket, Display Head Assembly, Control Head Assembly, Control Pump and Motor Assembly Pump and Motor Assembly Coil, Solenoid Coil, Solenoid Kit, Flow Control (2.2 GPM) Kit, Reservoir Card Assembly, Flex Circuit With Ribbon Connector Card Assembly, Flex Circuit With Ribbon Connector Handle Head Assembly Housing Assembly, Inner (Includes:) Pin Weldment, Flagged Pin Weldment, Flagged Plate, Symbol, Turtle (Click To Creep), Click to Creep Hose Assembly Screw Screw Screw Screw Decal, Label, On/Off Ground Strap, Insulator Fuse, Potted (125 Amp) Fuse, Potted (125 Amp) Fuse, Potted (350 Amp) Fuse, Potted (350 Amp) Fuse, Potted Fuse, Potted Transmission Assembly Cover, Motor Pinion, Speed Sensor Cover, Speed Sensor Rotor Bearing, Ball Bearing, Ball Seal, Shaft Seal, Shaft Spacer Screw, Hex Head Screw, Hex Head Screw, Socket Head Screw, Socket Head Screw, Socket Head Screw, Socket Head Screw, Socket Head Screw, Socket Head Screw

8-17 8-7 1-5 3-12 1-5 5-9 1-7 3-12 3-12 1-7 3-12 1-5 3-12 1-6 6-5 1-7 6-5 6-5 6-5 1-5 3-12 3-10 3-12 7-5 7-9 3-3 6-3 1-2 5-3 5-6 5-9 5-20 4-3 1-7 5-6 1-7 5-6 1-7 5-6 4-7 5-13 5-13 5-13 5-13 1-7 5-13 1-7 5-13 5-13 1-3 5-13 1-3 5-13 1-3 5-13 1-3 5-13 1-2

1214006/13 1214006/14 1214006/15 1214006/15 1214006/16 1214006/16 1214006/17 1214006/17 1214006/18 1214006/18 1214006/19 1214006/19 1214006/20 1214006/20 1214006/21 1214006/21 1214006/22 1214006/22 1214006/25 1214006/26 1214006/27 1214006/28 1214006/29 1214006/30 1214006/31 1214006/32 1214006/32 1214006/33 1214006/34 1214006/35 1214006/36 1214006/37 1214006/41 1214006/42 1214006/43 1214006/44 1214006/45 1214006/49 1214006/51 1214006/51 1214006/53 1214006/53 1214006/54 1214006/54 1214006/55 1214006/55 1214006/56 1214006/56 1214006/57 1214006/57 1214006/59 1214006/60 1214006/60 1214006/61 1214006/61 1214006/62 1214006/63 1214006/64 1214006/64 1214006/65 1214006/65

Screw Pin, Threaded Nut Nut Nut Nut Nut, Lock Nut, Lock Washer Washer Washer Washer Washer, Lock Washer, Lock Washer, Lock Washer, Lock Washer Washer Grommet Strip, Sealing Plug Wedgelocks Plug Wedgelocks Connector Sensor, Speed Sensor, Speed Board, Terminal Label, U Label, V Label, W Sleeve, Insulating Cover Pinion Shaft, Pinion Gear Gear Bearing, Steer Bearing, Ball Bearing, Ball Bearing, Ball Bearing, Ball Screw, Hex Head Screw, Hex Head Screw, Socket Head Screw, Socket Head Screw, Socket Head Screw, Socket Head Screw, Socket Head Screw, Socket Head Sleeve, Clamp Brake Assembly Brake Assembly Rotor, Brake Rotor, Brake Boot, Brake Hub, Brake Cap, Brake Cap Screw Screw

©The Raymond Corporation - 1274208/001 Generated Sep 25, 2018

5-13 5-13 1-2 5-13 1-2 5-13 1-2 5-13 1-3 5-13 1-3 5-13 1-4 5-13 1-4 5-13 1-3 5-13 5-13 5-13 5-13 5-13 5-13 5-13 5-13 1-8 5-13 5-14 5-14 5-14 5-14 5-14 4-5 4-5 4-5 4-5 4-5 4-5 1-7 4-5 1-7 4-5 1-3 4-5 1-3 4-5 1-3 4-5 1-3 4-5 4-5 1-5 4-7 1-7 4-7 4-7 4-7 4-3 4-7 1-2 4-7

B-3

Model 8250 Walkie Pallet Truck Powered by Lithium Ion Battery - Numerical Parts Index

1214006/66 1214006/66 1214736/005 1214736/006 1214736/011 1214736/012 1215074 1215449/001 1215449/001 1215451/001 1215451/001 1215904 1216268 1216353 1219060/001 1219060/002 1219872/001 1222217/001 1222217/001 1222968 1222970 1222971 1224300 1224300 1224592/001 1224592/002 1224592/003 1225272 1226121/001 1226121/002 1226372/001 1226372/001 1226372/002 1226372/002 1227470/001 1228349/001 1228349/002 1233519/001 1233519/001 1235665/001 1235757/001 1235757/002 1235757/003 1235757/004 1235757/005 1235757/006 1236172/001 1236172/001 1236349 1236350 1236755/005 1236755/006

B-4

Sensor, Temperature Sensor, Temperature Bumper Weldment, Galvanized, Without Rubber Skirt Bumper Weldment, Galvanized, With Rubber Skirt Bumper Weldment, Silver, Without Rubber Skirt Bumper Weldment, Silver, With Rubber Skirt Handle Housing (Includes:) Screw Screw Screw Screw Window, Display Bracket, Connector Harness Shoe, Skid Iron, Painted Shoe, Skid Iron, Galvanized Clamp, U Type, Cushioned iMonitor W/ Ball Joint (Display) iMonitor W/ Ball Joint (Display) Decal, Warning, English/French Decal, Warning, English Decal, Warning Contactor Assembly, Lift Contactor Assembly, Lift Cover, Upper, Red Cover, Upper, Orange Cover, Upper, Black Bumper, Stop Decal, Brake Release, English Decal, Brake Release, English/French Switch, Horn Switch, Horn Switch, Horn Switch, Horn Harness, Essentials Keypad Assembly (Keypad) Keypad Assembly (Blank) (In Lieu of Keypad) Horn Assembly Horn Assembly Harness Cover Installation, Red/Black, Key Switch Cover Installation, Red/Black, Rocker Switch Cover Installation, Orange/Black, Key Switch Cover Installation, Orange/Black, Rocker Switch Cover Installation, Galvanized/Black, Key Switch Cover Installation, Galvanized/Black, Rocker Switch Connector Assembly, Battery, Red Connector Assembly, Battery, Red Contactor Panel, Cold Storage Contactor Panel, Standard Handle/Tiller Assembly With Keypad Handle/Tiller Assembly Without Keypad

1-8 5-14 2-10 2-10 2-10 2-10 3-10 1-2 3-12 1-2 3-12 3-12 8-9 8-9 2-8 2-8 5-3 1-5 8-19 2-6 2-6 2-6 1-5 5-9 2-12 2-12 2-12 3-3 2-6 2-6 1-8 3-12 1-8 3-12 8-17 3-8 3-8 5-6 5-9 3-8 2-12 2-12 2-12 2-12 2-12 2-12 5-6 5-9 5-9 5-6 3-8 3-8

1236756/005 1236756/006 1236757/001 1236757/002 1238966 1238966 1239519/003 1239519/003 1239519/003 1241603/001 1241721/001 1241727/001 1241727/002 1242400/001 1242400/001 1242400/01 1242400/01 1242400/02 1242400/03 1242400/03 1242400/04 1242400/04 1243225/001 1243225/001 1243225/002 1243225/002 1243807/002 1243807/003 1245054 1245054 1245234 1245235 1245706 1245706 1245751 1248853/001 1248853/001 1248853/001 1248853/002 1248853/002 1248853/002 1248853/003 1248853/003 1248853/003 1248853/004 1248853/004 1248853/004 1248853/005 1248853/005 1248853/005 1248853/006 1248853/006 1248853/006 1248853/007 1248853/007 1248853/007 1248853/008

Handle Assembly, With Keypad Handle Assembly, Without Keypad Handle Installation, With Keypad Handle Installation, Without Keypad Traction Motor and Gearbox Assembly Traction Motor and Gearbox Assembly Motor Controller Motor Controller Motor Controller Harness, Wiring, (JBD1 to SPL1/SPL2 and 3/ P5/ WPM/ J57A/ TP1/ JPP) Strap, Static Cover, Console, Key Switch (Includes Item 5) Cover, Console, Rocker Switch (Includes Item 5) Caster Assembly Caster Assembly Kit, Housing, Caster Kit, Housing, Caster Spring, Poly Block Kit, Wheel, Caster Kit, Wheel, Caster Kit, Plate, Side Kit, Plate, Side Battery Pack, Lithium-ion (Single CMA) Battery Pack, Lithium-ion (Single CMA) Battery Pack, Lithium-Ion (Dual CMA) Battery Pack, Lithium-Ion (Dual CMA) iW Evolution, iMonitor With Impact Sensor iW Evolution, Activation Only, Activation Only Sensor Assembly, Proximity Sensor Assembly, Proximity Clamp Plate, Lower Gasket, E Steer Handle Gasket, E Steer Handle Plate, Backing, Upper Pullrod Assembly, Painted, 32 in.

Pullrod Assembly, Painted, 32 in.

Pullrod Assembly, Painted, 32 in.

Pullrod Assembly, Painted, 36 in.

Pullrod Assembly, Painted, 36 in.

Pullrod Assembly, Painted, 36 in.

Pullrod Assembly, Painted, 42 in.

Pullrod Assembly, Painted, 42 in.

Pullrod Assembly, Painted, 42 in.

Pullrod Assembly, Painted, 46 in.

Pullrod Assembly, Painted, 46 in.

Pullrod Assembly, Painted, 46 in.

Pullrod Assembly, Painted, 48 in.

Pullrod Assembly, Painted, 48 in.

Pullrod Assembly, Painted, 48 in.

Pullrod Assembly, Painted, 54 in.

Pullrod Assembly, Painted, 54 in.

Pullrod Assembly, Painted, 54 in.

Pullrod Assembly, Painted, 60 in.

Pullrod Assembly, Painted, 60 in.

Pullrod Assembly, Painted, 60 in.

Pullrod Assembly, Galvanized, 32 in.

©The Raymond Corporation - 1274208/001 Generated Sep 25, 2018

3-6 3-6 3-3 3-3 1-6 4-5 1-5 5-6 5-9 8-19 4-3 2-12 2-12 1-5 8-5 1-7 8-5 8-5 1-7 8-5 1-7 8-5 1-5 5-18 1-5 5-18 8-19 8-19 1-8 5-3 3-8 3-8 1-7 3-12 3-8 1-5 7-4 7-8 1-5 7-4 7-8 1-5 7-4 7-8 1-5 7-4 7-8 1-5 7-4 7-8 1-5 7-4 7-8 1-5 7-4 7-8 1-5

Model 8250 Walkie Pallet Truck Powered by Lithium Ion Battery - Numerical Parts Index

1248853/008 1248853/008 1248853/009 1248853/009 1248853/009 1248853/010 1248853/010 1248853/010 1248853/011 1248853/011 1248853/011 1248853/012 1248853/012 1248853/012 1248853/013 1248853/013 1248853/013 1248853/014 1248853/014 1248853/014 1251158 1252203 1252451/001 1252915 1253261 1256108 1256108 1256109 1256109 1264323 1264325 1264326 1264327 1265905/001 1265905/001 1268835 1269096/001 1269096/001 1269096/001 1269096/002 1269096/002 1269096/002 1269524/001 1269524/001 1270136/001 1274099 1274099 1274196/001 1274196/002 1274196/003 1276656/001 14966-01 14966-01 15098622 15098622 167830 167836-00 167836-00 167840 167840 167843

Pullrod Assembly, Galvanized, 32 in.

Pullrod Assembly, Galvanized, 32 in.

Pullrod Assembly, Galvanized, 36 in.

Pullrod Assembly, Galvanized, 36 in.

Pullrod Assembly, Galvanized, 36 in.

Pullrod Assembly, Galvanized, 42 in.

Pullrod Assembly, Galvanized, 42 in.

Pullrod Assembly, Galvanized, 42 in.

Pullrod Assembly, Galvanized, 46 in.

Pullrod Assembly, Galvanized, 46 in.

Pullrod Assembly, Galvanized, 46 in.

Pullrod Assembly, Galvanized, 48 in.

Pullrod Assembly, Galvanized, 48 in.

Pullrod Assembly, Galvanized, 48 in.

Pullrod Assembly, Galvanized, 54 in.

Pullrod Assembly, Galvanized, 54 in.

Pullrod Assembly, Galvanized, 54 in.

Pullrod Assembly, Galvanized, 60 in.

Pullrod Assembly, Galvanized, 60 in.

Pullrod Assembly, Galvanized, 60 in.

Frame, Accessory Bar Bracket, Harness Contactor Assembly Accessory Bar Installation Bracket, Contactor Contactor, Main Contactor, Main Contactor, Pump Contactor, Pump Fan Display Cable, Power Connector Assembly, Battery Sleeve Sleeve Cover Pullrod Assembly, Painted Pullrod Assembly, Painted Pullrod Assembly, Painted Pullrod Assembly, Galvanized Pullrod Assembly, Galvanized Pullrod Assembly, Galvanized Sleeve Sleeve Harness, Main Panel, Electrical Panel, Electrical Backrest, Load, 48 in. Height Backrest, Load, 60 in. Height Backrest, Load, 72 in. Height Harness Wiper, Cylinder Rod Wiper, Cylinder Rod Screw Screw Lug, Stop Spring, Compression Spring, Compression Spring Spring Axle

7-4 7-8 1-5 7-4 7-8 1-5 7-4 7-8 1-5 7-4 7-8 1-5 7-4 7-8 1-5 7-4 7-8 1-5 7-4 7-8 8-9 5-3 5-11 8-9 5-11 1-5 5-11 1-5 5-11 5-18 5-18 5-18 5-18 7-5 7-9 5-18 1-5 7-4 7-8 1-5 7-4 7-8 7-5 7-9 5-3 5-6 5-9 8-3 8-3 8-3 3-8 1-8 6-7 1-2 5-18 3-14 1-8 3-12 1-8 3-14 3-14

167844 167845 167846 167846 171585-001 171585-002 171662-00 171665-00 171708 171708 171710 171710 171734-00 220822-00 23075-00 23084-00 23084-00 29544 29544 29544 301740-001 301740-001 301951-035 301951-035 301955-020 301955-020 301955-055 301955-055 301955-075 301955-075 301960-006 301960-006 302402-000 303009-035 303009-035 303009-035 303009-040 303009-040 305493-000 305493-000 312636-000 312636-000 312672-000 312672-000 312672-000 312672-001 312672-001 312855-001 312855-001 312895-001 313046-000 313046-000 313049-000 313050-000 313051-000

Support Arm Bearing Bearing Plate, Symbol, Fork Lower Plate, Symbol, Fork Lift Retainer Button, Rear Screw Screw Washer Washer Clamp, Cable Button, Reverser Ring, Stop Kit, Seal Kit, Seal Screw Screw Screw Screw, Set Screw, Set Screw Screw Screw Screw Screw Screw Screw Screw Nut Nut Decal, Steam Clean Screw, Socket Head, Cap Screw, Socket Head, Cap Screw, Socket Head, Cap Bolt, Hex Socket Head Bolt, Hex Socket Head Switch, Rocker, Disconnect, Main On/Off Switch, Rocker, Disconnect, Main On/Off Wheel, Load Wheel, Load Bushing (Greasable) (ID: 0.75 in. x OD: 1 in. x L: 0.75 in.) (Included in Pullrod Assembly) Bushing (Greasable) (ID: 0.75 in. x OD: 1 in. x L: 0.75 in.) (Included in Pullrod Assembly) Bushing (Greasable) (ID: 0.75 in. x OD: 1 in. x L: 0.75 in.) (Included in Pullrod Assembly) Bushing, Composite Bushing, Composite Spring, Torsion Spring, Torsion Hub Nut, Lug Nut, Lug Rocker, Right Rocker, Left Throttle Assembly

©The Raymond Corporation - 1274208/001 Generated Sep 25, 2018

3-14 3-14 1-7 3-14 3-10 3-10 3-12 3-12 1-2 3-14 1-3 3-14 3-12 3-12 6-7 1-7 6-7 1-2 8-3 8-9 1-3 3-6 1-2 2-6 1-2 4-3 1-2 3-3 1-2 3-3 1-2 2-6 2-6 1-3 7-4 7-8 1-2 7-4 1-8 5-20 1-8 7-11 1-7 7-4 7-8 7-4 7-8 1-8 3-6 4-9 1-2 4-9 3-14 3-14 3-14

B-5

Model 8250 Walkie Pallet Truck Powered by Lithium Ion Battery - Numerical Parts Index

313052-000 313054-001 313054-003 313054-003 313054-004 313054-004 313054-005 313054-005 313054-006 313054-007 313054-008 313063-000 313063-000 313088-000 313151-000 313159-001 313186-001 313186-001 313494-000 313495-000 313495-001 313595-000 313615-000 313621-000 313621-000 313734-000 313735-000 313736-000 313736-000 313737-000 313737-000 313744-000 313744-000 313755-000 313756-000 313756-000 313758-000 313759-000 313768-000 313768-000 313778-000 313779-000 313779-000 313780-000 313782-000 313785-000 313786-000 313879-001 313879-001 314017-012 314017-012 314474-000 314474-000 36286302 36286302 411-421/001

B-6

Handle Wheel Assembly, Drive (Smooth Black Rubber) Wheel Assembly, Drive, Poly, Red Wheel Assembly, Drive, Poly, Red Wheel Assembly, Drive (Crowned Vulkollan), Poly, Red Wheel Assembly, Drive (Crowned Vulkollan), Poly, Red Wheel Assembly, Drive, Non-Marking Rubber, White Wheel Assembly, Drive, Non-Marking Rubber, White Wheel Assembly, Drive (Traction Rubber) Wheel Assembly, Drive (Smooth, Grip, Rubber) Wheel Assembly, Drive (Smoothy) Bearing Bearing Sleeve, Spring Plate, Battery Disconnect Decal, Emergency Disconnect Link Assembly, Upper (Includes:) Link Assembly, Upper (Includes:) Shoe, Skid, Poly Bracket, Skid, Painted Bracket, Skid, Galvanized Coupling Kit, Pump Motor, Lift Pump Motor, Lift Pump Stud, Wheel Shaft, Flange Seal, Shaft Seal, Shaft Bearing, Ball Bearing, Ball Washer, Lock Washer, Lock Ring, Retaining Seal, Shaft Seal, Shaft Key Ring, Retaining Bearing, Ball Bearing, Ball Ring, Spacer Seal, Ring Seal, Ring Plug, Drain Ring, Retaining Plug, Fill/Level Vent Washer, Plastic Washer, Plastic Screw Screw Kit, Relief Valve Kit, Relief Valve Screw Screw Decal, Label

3-10 4-9 1-8 4-9 1-8 4-9 1-8 4-9 4-9 4-9 4-9 1-7 3-6 3-6 2-6 2-6 7-4 7-8 2-8 2-8 2-8 6-5 6-5 1-5 6-5 4-5 4-5 1-7 4-5 1-7 4-5 1-4 4-5 5-13 1-7 5-13 5-13 5-13 1-7 5-13 4-5 1-7 4-5 4-5 4-5 4-5 4-5 1-8 3-6 1-2 3-3 1-7 6-5 1-2 5-18 5-6

411-421/001 49553-06 49553-06 49576-04 49771-01 49771-01 49910-01 49910-01 49910-01 49910-05 49910-05 49910-05 5-001-058 5-001-058 5-001-058 5-002-056 5-002-056 5-002-059 5-002-059 5-002-506 5-002-506 5-002-531 5-002-531 5-002-573 5-002-573 5-003-007 5-003-007 5-003-007 5-003-029 5-003-029 5-003-029 5-004-004 5-004-004 5-007-027 5-007-027 5-007-522 5-007-522 5-015-005 5-015-005 5-015-005 5-015-005 5-015-005 5-016-002 5-016-002 5-018-006 5-018-006 5-018-006 5-019-006 5-019-006 5-019-006 5-019-006 5-019-006 5-020-013 5-020-013 590-587/107 590-587/107 590-587/107 590-587/117 590-587/117

Decal, Label Seal, Rod Seal, Rod Clamp Terminal Terminal Bearing, Single Shield (2.047 in. OD x 0.984 in. ID) Bearing, Single Shield (2.047 in. OD x 0.984 in. ID) Bearing, Single Shield (2.047 in. OD x 0.984 in. ID) Bearing, Sealed Bearing, Sealed Bearing, Sealed Screw Screw Screw Screw Screw Screw Screw Screw, Socket Head, Cap Screw, Socket Head, Cap Screw, Socket Head, Cap Screw, Socket Head, Cap Screw Screw Screw, Socket, Button Head Screw, Socket, Button Head Screw, Socket, Button Head Screw Screw Screw Screw Screw Screw, Socket, Button Head Screw, Socket, Button Head Screw, Button Head Screw, Button Head Nut, Hex Nut, Hex Nut, Hex Nut, Hex Nut, Hex Nut, Hex, Lock Nut, Hex, Lock Washer, Flat Washer, Flat Washer, Flat Washer, Lock Washer, Lock Washer, Lock Washer, Lock Washer, Lock Washer, Lock, Toothed Washer, Lock, Toothed Fuse (125 Amp) Fuse (125 Amp) Fuse (125 Amp) Fuse (350 Amp) Fuse (350 Amp)

©The Raymond Corporation - 1274208/001 Generated Sep 25, 2018

5-9 1-7 6-7 3-6 5-6 5-9 1-7 7-11 7-13 1-7 7-11 7-13 1-2 3-8 8-11 1-2 3-8 1-2 3-8 1-3 5-3 1-3 3-6 1-2 5-9 1-3 8-11 8-13 1-2 8-11 8-13 1-3 3-8 1-3 8-9 1-3 3-6 1-2 5-6 5-9 7-4 7-8 1-2 8-13 1-3 5-6 5-9 1-4 5-6 5-9 7-5 7-9 1-4 8-11 1-7 5-6 5-9 1-7 5-6

Model 8250 Walkie Pallet Truck Powered by Lithium Ion Battery - Numerical Parts Index

590-587/117 590-587/118 590-587/118 590-587/118 600-232/005 600-232/006 600-232/007 611-028 611-028 611-028 611-028 611-029 630-235/001 630-235/001 630-235/002 630-235/002 630-235/003 630-235/003 630-235/201 630-235/201 632-090/001 632-090/001 632-090/008 632-090/008 7-701-002/006 7-701-002/006 7-775-108 7-775-108 7-775-108 7-861-002/003 7-861-002/003 710-006 710-006 7571847 7571848 7573032 7578514 771-033 771-033 771-156 771-156 771-169 771-169 772-016 772-016 774-016 774-016 800-809/003 800-811/002 840-033 840-033 841-111 NSS NSS NSS

Fuse (350 Amp) Fuse (400 Amp) Fuse (400 Amp) Fuse (400 Amp) Clamp, Cable Connector, Cord Grip, Electric Clamp, Cable, Cord Grip Strap, Ty-Wrap, 11.5 in. Long Strap, Ty-Wrap, 11.5 in. Long Strap, Ty-Wrap, 11.5 in. Long Strap, Ty-Wrap, 11.5 in. Long Strap, Ty-Wrap, 3.9 in. Long Tire, Drive (Smooth Black Rubber) Tire, Drive (Smooth Black Rubber) Tire, Drive (Non-Marking Rubber) Tire, Drive (Non-Marking Rubber) Tire, Drive (Lugged Rubber) Tire, Drive (Lugged Rubber) Tire, Drive (Traction Rubber) Tire, Drive (Traction Rubber) Tire, Drive, Poly, Red, Raymond, 85 Durometer, 10 x 5 x 6.50 in.

Tire, Drive, Poly, Red, Raymond, 85 Durometer, 10 x 5 x 6.50 in.

Tire, Flat, Poly, Yellow, Smoothy, 85 Durometer Tire, Flat, Poly, Yellow, Smoothy, 85 Durometer Screw Screw Washer, Flat, Brass Washer, Flat, Brass Washer, Flat, Brass Insulator, Standoff Insulator, Standoff Screw, Hex Head, Cap Screw, Hex Head, Cap Button, Horn, Right Button, Horn, Left Cover, Display Button Assembly, Lift/Lower Washer, Flat Washer, Flat Washer, Flat Washer, Flat Washer, Flat Washer, Flat Washer, Lock Washer, Lock Washer, Lock Washer, Lock Fitting, 90 Degree Adapter, Hydraulic Fitting, Grease Fitting, Grease Fitting, Grease Coil, Brake Counterweight Cell Module Aassembly

5-9 1-7 5-6 5-9 8-11 8-13 8-9 5-3 5-9 8-9 8-17 3-6 1-8 4-9 1-8 4-9 1-8 4-9 1-8 4-9 1-8 4-9 1-8 4-9 1-3 3-12 1-4 5-6 5-9 5-6 5-9 1-3 4-3 3-12 3-12 3-12 3-12 1-3 7-13 1-3 7-13 1-3 4-3 1-4 4-3 1-4 4-3 6-3 6-3 1-2 7-11 7-13 4-7 5-18 5-18

©The Raymond Corporation - 1274208/001 Generated Sep 25, 2018

B-7