Raymond Forklift 5300 5500 5600 Orderpicker Schematic Manual 1301126-001A - PDF DOWNLOAD

©2018 The Raymond Corporation.

Issued: 1

Publication:1301126/001A

Nov 2018

Serial Numbers

Models

If you need assistance with your lift truck, or to order additional copies of this document, contact your local authorized Raymond Sales and Service Center. To locate your local authorized Raymond Sales and Service Center, go to www.raymondcorp.com.

This publication applies to all subsequent releases of this product until otherwise indicated in new editions or bulletins. Changes occur periodically to the information in this publication.

Schematics

-3, -4

JPS1-1, -2

JPF4-1, -2

JPF4-3, -4

JPF1-1, -2

JPF3-1, -2

TP4

-

MS

+

1

SA

2

TP2

FU1 (100A)

JPF3-3, -4

1

2

FU8 (15A/5A)

1

FU6 (15A)

MSTP4

MS+

TP2

TPC

1

FU5 (15A)

1

2

2

FU7 (15A/5A)

2

S1

LM

A2

A1

2

1

-

+

TP3

FU3 (500A)

LPC

FUSE/ RELAY CARD

K3

JPF1-3

-5, -6, -7

Publication:1301126/001A, Issued: 1 Nov 2018

JP B-

JP B+

TP1

-12 -11

TP5

FU2 (350A)

CONTACTOR PANEL

K2

K4

LPC

TPC

JPS1-10

X

X

JPF2-1

JPF1-5

Section A. Appendix

Y

K3

Y

K4

K2

JPS1-9

JPS1-11

JPS1-8

K1

K1

JPF1-6

Models 5300/5500/5600 High-Level Orderpicker Lift Truck Schematics

H

HRN

1

L/H

JPBR-2

H-2

-POS

BRAKE

H-1

-NEG -IN

B+K3

-1

1

-16

JPT20 -14

JPT18 -16

CD

B-F

-1, -8, -9

CD

JPT14-2, -10

JPT18-9

2

DGND

L/L

JPT20 -15 CD

VEHICLE MANAGER

DGND

+5V

+12V

S21

1

2

1

TO OPTIONS

NO

NC

2

S1

TS12-2

TS12-1

TO OPTIONS

DESCRIPTION

BRAKE

CONTROL FUSE FOR VEHICLE MANAGER B+ 15A CONTROL FUSE FOR VEHICLE MANAGER B- 15A CONTROL FUSE FOR AUX. POWER B+ 15A/5A CONTROL FUSE FOR AUX. POWER B- 15A/5A

FU5 FU6 FU7 FU8

JPC16 -1 -2 -3 -4

JPC12 -1 -2

-4

-3

-2

LOAD/HOLD SOLENIOD LIFT/LOWER SOLENOID LIFT POWER AMPLIFIER

L/L LA

MS

JPF2-3,-6,-7,

-10

-8

-11

-12

-5

-6

JPF4-13

-5

JPF2-2

JPF2-9

-2

JP10-1

2

-8

-6

-1

JPS26 -4 -2 -3

WARNING LIGHT

-1

JPT18 -10

JPT14 -7,-13,-14

JPT14 -12

JPT14 -6 JPT22 -21

CD

CD

-8

-6

TRACTION POWER CONTACTOR TERMINAL STRIP FOR SPARE POWER

TPC TS12

MODEL 5300 DC LIFT

TIE POINT ON BTIE POINT ON TRACTION MOTOR FUSE

TP5

TIE POINT ON LIFT MOTOR FUSE TP4

TIE POINT ON STEER MOTOR FUSE TP3

TIE POINT ON B+

AC TRACTION MOTOR

TRACTION POWER AMPLIFIER

STEER POWER AMPLIFIER

TP2

TP1

TM

TA

SA

EPO SWITCH

KEY SWITCH

STEER MOTOR

LIFT POWER CONTACTOR

KEYSWITCH RELAY-AUX. VM POWER L/H

AC LIFT MOTOR OR DC LIFT MOTOR

KEYSWITCH RELAY-POWER AMPS K4

LPC

KEYSWITCH RELAY-SOLENOIDS, ATTACHMENTS, HORN K3

LM

KEYSWITCH RELAY-OPTIONS K2

DIGITAL INPUTS CONNECTOR ON VM TRACTION AMP CONNECTOR

PROPORTIONAL COIL DRIVERS CONNECTOR ON VM

K1

COIL DRIVERS CONNECTOR ON VM JPT22 JPTA1

B+, B-, CAN COMMUNICATIONS CONNECTOR ON VM JPT20

CONNECTOR FOR 10 AMP POWER HOOKUP OPTION ON TRACTOR

JPT18

CONNECTOR FOR OVER THE MAST CABLE #2

JPT14

JPS29

CONNECTOR ON TRUCK TRACKER FOR POWER JPS26

CONTACTOR PANEL INTERFACE CONNECTOR

JPF1

JPS2

CONNECTOR ON C.C.C. FOR OVER THE MAST CABLE #2

JPC16

KEY SWITCH, EPO, BATTERY SENSE CONNECTOR ON FUSE/RELAY CARD

CONNECTOR ON C.C.C. FOR SPARE POWER

JPC12

B- CONNECTOR ON FUSE/RELAY CARD

CONNECTOR ON C.C.C. FOR LIFT/LOWER BYPASS SWITCH

B- AUX POWER, B+ POWER AMPS CONNECTOR ON FUSE/RELAY CARD

JPC6

JPS1

CONNECTOR ON C.C.C. FOR LIGHTS/FANS

JPC5

JPF4

CONNECTOR FOR BRAKE

JPBR

JPF3

BATTERY CONNECTOR +

JPB+

B+ KEY SWITCH RELAYS CONNECTOR ON FUSE/RELAY CARD

BATTERY CONNECTOR -

JPB-

JPF2

CONNECTOR FOR WARNING LIGHT

JP10

HORN

POWER FUSE FOR LIFT

FU3

H (HRN)

POWER FUSE FOR TRACTION

FU2

JPC6 -1

POWER FUSE FOR STEER

FU1

-3 -4

COIL DRIVER CIRCUIT

ELECTRIC BRAKE

IDENT.

CD

-2

JPC5 -1

CARRIAGE CONTROL CARD

Figure 1. Power Distribution Diagram Sheet 1 (DC Lift)

S21

+

B-

-13

JPTA1 -6

JPF4-15

W

V

U

TA

TPC SUPPLY (B+K3)

TPC CONTACTOR

S1

W

V

-2

JPF1-4

TO OPTIONS

TM

U

TS10-1

2

DETAIL A

24V TRUCKS

JPF4-13 -14

36V TRUCKS

JPF4-13 -14

JPF4-1, -2

JPF4-3, -4

JPF1-1, -2

JPF3-1, -2

TP4

-

MS

+

SA

2

JPF3-3, -4

2

1

2

2

FU5 (15A)

1

FU7 (15A/5A)

1

FU8 (15A/5A)

1

TP2

FU1 (100A)

FU6 (15A)

MSTP4

MS+

TP2

1

2

1

TP3

FU3 (500A)

LPC

FUSE/ RELAY CARD

K3

JPF1-3

-5, -6, -7

Publication:1301126/001A, Issued: 1 Nov 2018

JP B-

-3, -4

TPC

-12 -11

JPS1-1, -2

2

TP5

FU2 (350A)

K2

K4

LPC

TPC

JPS1-10

X

X

JPF2-1

JP B+

TP1

Y

K3

Y

K4

K2

JPS1-9

JPS1-11

JPS1-8

K1

K1

JPF1-6

CONTACTOR PANEL

JPF1-5

SEE DETAIL A

+

H

B-

HRN

BRAKE

L/H

JPBR-2

H-1 H-2

-POS

1

-1

-13

JPLA1 -6

-NEG -IN

B+K3

LPC SUPPLY (B+K3)

LPC CONTACTOR

-1

1

JPT20 -14

JPT18 -16

CD

B-F

-1, -8, -9

-16

DGND

2

JPT14-2, -10

L/L

JPT20 -15 CD

VEHICLE MANAGER

DGND

+5V

+12V

S21

1

2

1

TO OPTIONS

NO

NC

2

S1

TS12-2

TS12-1

DESCRIPTION

CONTROL FUSE FOR VEHICLE MANAGER B+ 15A CONTROL FUSE FOR VEHICLE MANAGER B- 15A CONTROL FUSE FOR AUX. POWER B+ 15A/5A CONTROL FUSE FOR AUX. POWER B- 15A/5A

FU5 FU6 FU7 FU8

JPC16 -1 -2 -3 -4

JPC12 -1 -2

-4

-3

-2

CONNECTOR ON C.C.C. FOR LIGHTS/FANS CONNECTOR ON C.C.C. FOR LIFT/LOWER BYPASS SWITCH CONNECTOR ON C.C.C. FOR SPARE POWER

JPC5 JPC6 JPC12

MS

JPF2-3,-6,-7,

-10

-8

-11

-12

-5

JPF4-13 -14 -6

-5

JPF2-2

JPF2-9

-2

JP10-1

2

-6 -8

-1

JPS26 -4 -2 -3

WARNING LIGHT

-1

JPT18 -10

JPT14 -7,-13,-14

JPT14 -12

JPT14 -6 JPT22 -21

CD

CD

-8

-6

TIE POINT ON STEER MOTOR FUSE

TERMINAL STRIP FOR SPARE POWER

TS12

AC LIFT

MODEL 5500, 5600

TIE POINT ON TRACTION MOTOR FUSE TRACTION POWER CONTACTOR

TPC

TIE POINT ON B-

TIE POINT ON LIFT MOTOR FUSE TP5

TP4

TP3

TIE POINT ON B+

AC TRACTION MOTOR

TRACTION POWER AMPLIFIER

STEER POWER AMPLIFIER

TP2

TP1

TM

TA

SA

EPO SWITCH

KEY SWITCH

STEER MOTOR

AC LIFT MOTOR OR DC LIFT MOTOR LIFT POWER CONTACTOR

LIFT POWER AMPLIFIER

LA LM

LIFT/LOWER SOLENOID

LPC

KEYSWITCH RELAY-AUX. VM POWER LOAD/HOLD SOLENIOD

L/H L/L

KEYSWITCH RELAY-SOLENOIDS, ATTACHMENTS, HORN KEYSWITCH RELAY-POWER AMPS

K3 K4

K2

TRACTION AMP CONNECTOR

DIGITAL INPUTS CONNECTOR ON VM

KEYSWITCH RELAY-OPTIONS

PROPORTIONAL COIL DRIVERS CONNECTOR ON VM JPT22

K1

COIL DRIVERS CONNECTOR ON VM JPT20

JPTA1

B+, B-, CAN COMMUNICATIONS CONNECTOR ON VM JPT18

CONNECTOR FOR 10 AMP POWER HOOKUP OPTION ON TRACTOR

JPS29 JPT14

CONNECTOR FOR OVER THE MAST CABLE #2

JPS26

CONNECTOR ON TRUCK TRACKER FOR POWER

CONTACTOR PANEL INTERFACE CONNECTOR JPS2

KEY SWITCH, EPO, BATTERY SENSE CONNECTOR ON FUSE/RELAY CARD JPS1

B- CONNECTOR ON FUSE/RELAY CARD LIFT AMP CONNECTOR

JPF4

JPF3 JPLA1

B+ KEY SWITCH RELAYS CONNECTOR ON FUSE/RELAY CARD

JPF2

CONNECTOR ON C.C.C. FOR OVER THE MAST CABLE #2

CONNECTOR FOR BRAKE

JPBR

B- AUX POWER, B+ POWER AMPS CONNECTOR ON FUSE/RELAY CARD

BATTERY CONNECTOR +

JPB+

JPF1

BATTERY CONNECTOR -

JPB-

JPC16

CONNECTOR FOR WARNING LIGHT

JP10

HORN

POWER FUSE FOR LIFT

FU3

H (HRN)

POWER FUSE FOR TRACTION

FU2

-3 -4

JPC6 -1

POWER FUSE FOR STEER

FU1

-2

COIL DRIVER CIRCUIT

ELECTRIC BRAKE

BRAKE CD

IDENT.

S21

W

V

U

LA

+

B+K3

TO OPTIONS

JPC5 -1

CARRIAGE CONTROL CARD

Figure 2. Power Distribution Diagram Sheet 2 (AC Lift)

S1

W

V

W

V

B-

-13

JPTA1 -6

JPF4-15

U

W

V

U

TA

TPC SUPPLY (B+K3)

TPC CONTACTOR

JPF1-4

TO OPTIONS

LM

TM

U

TS10-1

Models 5300/5500/5600 High-Level Orderpicker Lift Truck Schematics

-2

3

JP B-

DETAIL A

24V TRUCKS

JPF4-13 -14

36V TRUCKS

JPF4-13 -14

-3

-4

-1

TP2

SA

2

2

-2

1

T

FU5 (15A)

-1

FU7 (15A/5A)

1

2

1

TP3

FU3 (500A)

LPC

11

K3

6

TP5

FU2 (350A)

JPF1-5

X

X

FUSE/RELAY CARD

2

2

FU8 (15A/5A)

1

TP2

FU1 (100A)

JPS1-5

FU6 (15A)

MSTP4

MS+

1

-

MS

+

1

-4

JPF4-3

-2

JPF1-1

-2

JPF3-1

TP4

TPC

JPF1-3

JPS1-2

2

Publication:1301126/001A, Issued: 1 Nov 2018

7

6

5

4

3

JP B+

TP1

JPF3-3 -4 -5 -6 -7 -8 -12 -11

CONTACTOR PANEL

JPF3-9

2

JPF2-1

B

K2

K4

LPC

TPC

Y

K3

Y

C

RED/BLK

K4

K2

JPS1-10

JPS1-9

JPS1-8

JPS1-11

K1

K1

V

W

RED/BLK

JPF2-8

JPF4-7

-7

JPF2-4 -6

-10

-8

-11

-12

-5

JPF4-13 -14 -6

-5

-3

JPF2-2

JPF2-9

JPF4-15

JPF1-4

-1

JB1-2

-1

SEE DETAIL A

LM

U

W

V

-13

-6

-8

-32

-2

BLUE JPLA3-2

-31

-3

WHITE

RED

-7

6

U

JPLA1-26

TM

-13

-6

-8

-4

JPLA2-1

-7

-7 -31 -32

JPTA1-26

BLACK

MOTOR TEMPERATURE

LMT

LME

MOTOR VELOCITY RED

-1

-8

-3

-2

BLUE JPTA3-2

-4

-3

RED

-5

-4

JPTA4-6

WHITE

JPTA2-1

BLACK

MOTOR TEMPERATURE

TMT

TME

MOTOR VELOCITY RED

JPF1-6

T VEL SENSOR -

T VEL SENSOR +

+

-1

6

SPL2

13

S10

SPL11

9 JPSC1-1

JPSC1-2

JIO-2

-2 -1

SPL10

JPT14

W

V

U

LPC SUPPLY (B+K3)

+

LPC CONTACTOR

H

HRN

SPL1

-2

-2

AC LIFT AMPLIFIER

1

JP10-1

L/H

JPS8-2 JPS8-3

S10-2 S10-1

-6 -8

-2

-2

B+FU7 B+EPO

-1

-6 -8 JPS30-1

B+FU5

B+KEY

B-FU8

-1

B-FU6 OTM CABLE A SEE SHEET 3

BATTERY_SENSE_IN

B+K2

B+K2 B+K2

-3

JPC16-4

JPT24-24

-14

JPT14-7 -13

B+KEY

EPO_SENSE

JPT14-12

RELAY_ENABLE

JPT14-6

L/H

BRAKE

HORN

150_LIM

+12V

B-F

DGND DGND

FU1_SENSE

NEUTRAL_PULSE

DGND

STEER_CURRENT

CW_PWM

CCW_PWM

+12VP

JPT22-21

JPT18-10

JPT20-14

JPT18-16

JPT22-1

JPT20-1

-9

-8

-1

JPT14-10 -2

JPT22-19

-1

-4

-3

-2

-5

CUSTOM OUT

-2

-1

JPXBR-2

JPS8-1

S10-3

JPBR-2 -1

-3

CUSTOM IN 2

CUSTOM IN 1

+12VP

DGND

DGND

BUS_I-

-3

JPS29-1

BRAKE

JPT18-2

-1

JPT6-6

-9

-6

-4

-13 JPT12-11

-5

JPT24-4

-3

-4

BUS_I+

+12VP

F

7

DGND

L/L

-4

JPT10-9

DGND

D-

VBUS D+

11

JPT2 -1 -2 -3 -4

BLK

BLU

WHT

RED

TABLE A AUX. POWER STD C.S. OPTION 5A 15A FU7 5A 15A FU8

8

-2

-10

-3 -5

-3

RXD

JPE4-1 JPT22-9

-3

JPT20-7

0 -2

HOME SENSOR + PROX

JPA7 -1 -11

-2

JPT20 -9

1

J3CB-1

-2

JPT22 -3

-

L/L

-2

JIPM-1

PSC3A-1

-1

JPS2-11

JPT9-2 DGND

2

S124-3 -2

JPT20-19

-15

JPT20 -16

JPT18-13

JPT20-11

-10

TXD

DGND

CHANNELB_4

CHANNELA_4

+12VP

+12VF

DGND

HOMESENSE

B+K2

(B+K2)B+L/L

BUS_3+ BUS_3-

BUS_2+

JPT10-5

-3

JPT18-7

BUS_2-

JPS57-1 -2

JPT20-8 JPT4-3

7

6

STEER MOTOR ENCODER

-2

JS31-1

-6

-5

JPT22-8

S124

JS27-1 -2

8

9

13

DGND

CARRIAGE DEADMAN

BRAKE DEADMAN

+12V BUSBUS+

-2 -3

JPS52-1

-3

JPT24-9

-3

-1

JPT24-3

-3 -4 -5

JPS15-1 -2

JPT24-11 JPT24-19 JPT20-2

JPT18-18 JPT20-17

-3

J1-4

JPT12-5

-12

-9

-3

-2

-6

JPPL1-1

JPT10-4

JPS16-1

JPT20-6

JPT12-8

-3

JPT24-3

JPT18-3

-2

JPT22-2

-3

JPS10-1

JPT20-10

-2

-3

JPT24-7

JPT24-6

-2

JPT22-4

JPT22-6

JPS28-1

JPT24-1

-2

-2

-18

-3

JPT22-14

-2

JPS51-1

JPT22-13

JPT24-18 JPT24-10

JPS50-1

JPT20-5

A L/H2

A SEL2

M SEL2

-2

JPT22-22

JPT18-14 -15 -12

JPS53-3

JPT18-4

-3

-2

-2

JPT24-1 JPT22-4

JPT22-4 JPT4-2 JS59-1

-2

JPS55-1

JPT10-7 -8

JPS54-1

-2 JPT24-8

JPT10-6

OTM CABLE B SEE SHEET 3

H

AC LIFT - OPR

DGND

LOWER

LIFT

DGND

+12V PSL

DGND

BGS/TL

+12V

DGND

LIFT INHIB

+12V

DGND

180_LIM

+12V

ALARM_L/L

B+K2

ALARM_TRAVEL

+12V

FS TEMP

DGND

CHANNEL B

CHANNEL A

DGND

P/T A

+12V

MAIN SEL AUX SEL AUX L/H

DGND

RAIL_SEN

+12V

SLACK SW2

+12V

DGND

SLACK SW1

+12V

DGND

SENSOR 2

+12V

DGND

SENSOR 1

+12V

VEHICLE MANAGER

-6

-5

-4

-3

-4

-2

JPC11-1

-3

G

JPS25-1 -2 JPT22-7

+12VP LIFT DECEL

CARRIAGE DEADMAN

BRAKE DEADMAN

JPSC3-1 -2

VEHICLE MANAGER

-2

JPS26-4

2

WARNING LIGHT

H-1 H-2

-POS

JPSC2-1

-35

-NEG -IN

BUS-

JPSC2-2

-23 -11

BUS+

JPLA1-1 -11

-1

-2

6

L TEMP+

ID1

B+K3

AC TRACTION AMPLIFIER

-35

-23

-12

E

-5

B-

B-

BUS-

BUS+

ID1

B+K3

JPTA1 -1

L VEL PHASE B

L VEL PHASE A

L VEL SENSOR -

L VEL SENSOR +

W

V

U

TPC SUPPLY (B+K3)

TPC CONTACTOR

T TEMP+

T VEL PHASE B

T VEL PHASE A

D

BUS_I+

-6

A

TS10-1

BUS_IJS4-5

NOTES: SEE PAGE 8.

120 IN. LIMIT 150 IN. LIMIT

LIFT DECEL HOME SENSOR

7

6

6

7

6

7

7

7

7

6

Figure 3. Electrical Schematic Sheet 1 (AC Lift)

ALARM OPTIONS 180 IN. LIMIT

Models 5300/5500/5600 High-Level Orderpicker Lift Truck Schematics

GUIDANCE MANAGER SERIAL COMMUNICATIONS USB COMMUNICATIONS

END OF AISLE SLACK CHAIN SWITCHES RAIL SENSE AUX L/L PRESSURE TRANSDUCER FLOW SENSOR MAIN LIFT E NCODER LIFT LIMIT BATTERY GATES SENSOR/ TRAVEL LIMIT POWER SOURCE LIMIT LIFT PENDANT

TS10-2

6

4

JP B-

-2

-1

-4

JPF4-3

-2

JPF1-1

-2

JPF3-1

TP4

-

MS

+

TP2

SA

1

T

FU5 (15A)

1

FU7 (15A/5A)

2

2

2

FUSE/ RELAY CARD

K4

LPC

TPC

Y

K3

Y

K2

JPS1-9

JPS1-8

K1

K2 K4

K1

JPF2-8

JPF4-7

-7

JPF2-4 -6

-10

-8

-11

-12

-5

JPF4-13 -14 -6

-5

-3

JPF2-2

JPF2-9

JPF4-15

K3

6

JPS1-10

X

X

1

11

-

JPS1-6

TP5

JPS1-11

-1

JPF1-4

2

S1

A2

+

TP3

FU3 (500A)

FU2 (350A)

RED/BLK -7

-8

-3

-2 JPTA3-2

-4

-3

RED

-5

-4

WHITE BLUE

JPTA4-6

BLACK

MOTOR TEMPERATURE

TMT

TME

JPTA2-1

FU8 (15A/5A)

1

FU6 (15A)

MSTP4

MS+

LM

A1

JPS1-5

2

Publication:1301126/001A, Issued: 1 Nov 2018

7

6

5

4

-3

-4

TP2

FU1 (100A)

LPC

JPF1-3

1

-11

-1

1

JPF1-5

JPS1-2

2

TPC

JPF3-9

3

JP B+

TP1

JPF3-3 -4 -5 -6 -7 -8 -12

CONTACTOR PANEL

JPF2-1

TM

U

-7

W

V

-13

-6

-8

-32

-31

JPTA1-26

W

V

U

TPC SUPPLY (B+K3)

+

TPC CONTACTOR

T TEMP+

T VEL PHASE B

T VEL PHASE A

T VEL SENSOR -

T VEL SENSOR +

H

B-

HRN

-2

1

JP10-1

6

L/H

-1

-2

JPS29-1

BRAKE

-3

-3

-1

-1

JPXBR-2

-2

-2

JPBR-2

JPS8-1

JPC16-4

JPT24-24

-14

JPT14-7 -13

JPT14-12

JPT22-21

JPT14-6

JPT18-10

JPT20-14

JPT18-16

JPT22-1

JPT20-1

-6 -8

-8 -2

-2

-1

-1 -6 JPS30-1

-9

-8

-1

JPT22 -19 JPT14 -10 -2

-1

-4

-3

-2

-5

JPT6-6

-3

S10

-3

JPT22-20

-9 JPT18-2

-1

-4

-13 JPT12-11

-6

JPT24-4

B+FU5

B+KEY

B+EPO

B+FU7

B-FU8

B-FU6 OTM CABLE A SEE SHEET 3

BATTERY_SENSE_IN

B+K2

B+K2 B+K2

B+KEY

EPO_SENSE

RELAY_ENABLE

L/H

BRAKE

HORN

150_LIM

+12V

B-F

DGND DGND

FU1_SENSE

NEUTRAL_PULSE

DGND

STEER_CURRENT

CW_PWM

CCW_PWM

+12VP

LIFT CONTACTOR

CUSTOM OUT

CUSTOM IN 2

CUSTOM IN 1

+12VP

DGND

LIFT CONTACTOR

DGND

-3

JPT18-9

BUS_I-

BUS_I+

+12VP

F

7

2

S124

DGND

D-

VBUS D+

DGND

RXD

TXD

DGND

CHANNELB_4

CHANNELA_4

+12VP

+12VF

DGND

HOMESENSE

B+K2

(B+K2)B+L/L

BUS_3+ BUS_3-

J3CB-1

-4

JPT2 -1 -2 -3 -4

-3 -5

11

BLK

BLU

WHT

RED

TABLE A AUX. POWER OPTION STD C.S. 5A 15A FU7 5A 15A FU8

-2 JPT10-9

8

-3

JPT22-9 -10

JPT9-2

JPE4-1

JPT20-7

-3

HOME SENSOR PROX -2

-11 JPT20 -9

+

0

JPA7 -1

JPT22 -3

-

JPS2-11

1

JPT20-19

-15

JPT20 -16

JPT18-13

JPT20-11

7

6

STEER MOTOR ENCODER

-2

JIPM-1

PSC3A-1 -2

-10

-2

-2

JPT10-5

L/L

-2

L/L

-3

-1

JPS57 -1 -2 -3

JPT20-8 JPT4-3 JPT18-7

DGND

BUS_2BUS_2+

S124

JS27-1 -2

8

9

13

DGND

-2 -3 JS58-1 -2 -3

JPT24-1

JPT22-4 JPT4-2

JPS52-1

-3 -4 -5

JPS15-1 -2

JPT24-11 JPT24-19 JPT20-2

JPT18-18 JPT20-17

-3

JS16-1 -2 -3

JPPL1-1 -2 -3

J1-4

JPT24-3

JPT20-6 JPT22-6 JPT24-6

JPT18-3 JPT12-8 JPT10-4

JPT12-5

-12

-9

-3

-2

JPT22-2

-6

-3

PS10-1

-2

JPT20-10

JPS28-1

JPT22-4 JPT24-7

JPT24-1

-2

-2

JPT22-14

-18

-3

JPT22-13

-2

JPS51-1

JPT24-10

JPT24-18

-1

JPS50-1

-2

JPT24-3

JPT20-5

JPS53-3

JPT22-22

-3

-2

JPT18-4

DC LIFT - OPR

DGND

LOWER

LIFT

DGND

PSL

+12V

DGND

BGS/TL

+12V

DGND

LIFT INHIB

+12V

DGND

180_LIM

+12V

ALARM_L/L

B+K2

ALARM_TRAVEL

+12V

FS TEMP

DGND

CHANNEL B

CHANNEL A

DGND

P/T A

+12V

DGND

RAIL_SEN

+12V

SLACK SW2

+12V

DGND

SLACK SW1

+12V

DGND

JS59-1

-3

JPT24-9

SENSOR 2

JPT24-1 JPT22-4

-2

JPS55-1

JPT10-7 -8

JPS54-1

+12V

JPT10-6

-2 SENSOR 1

JPT24-8

OTM CABLE B SEE SHEET 3

H

DGND

+12V

CARRIAGE DEADMAN

BRAKE DEADMAN

+12V BUSBUS+

VEHICLE MANAGER

-6 JS31-1

-5 -6

-5

JPT22-8

-3 -4

-2

JPC11-1

-4

-2 -3

JPS25-1

G

Figure 4. Electrical Schematic Sheet 2 (DC Lift)

JPT22-7

LIFT DECEL

+ 12VP

CARRIAGE DEADMAN

BRAKE DEADMAN

JPSC3-1 -2

VEHICLE MANAGER

-4

-11

-5

JPT14

-5

JIO-2

JPSC1-2

S10-1

JPSC1-1

-1

-3

13

9

-2 SPL10

-2

SPL2

6

E

-2

JPS26-4

2

WARNING LIGHT

H-1 H-2

-POS

-35

-23

-12

JPTA1 -1

-NEG -IN

AC TRACTION AMPLIFIER

BUS-

BUS+

ID1

B+K3

D

BUS_I+

-6

C

TS10-1

BUS_IJS4-5

MOTOR VELOCITY RED

JPF1-6

B

120 IN. LIMIT 150 IN. LIMIT

2

A

HOME SENSOR

Models 5300/5500/5600 High-Level Orderpicker Lift Truck Schematics

ALARM OPTIONS 180 IN. LIMIT

LIFT DECEL

GUIDANCE MANAGER SERIAL COMMUNICATIONS USB COMMUNICATIONS

END OF AISLE SLACK CHAIN SWITCHES RAIL SENSE PRESSURE TRANSDUCER FLOW SENSOR MAIN LIFT ENCODER LIFT LIMIT BATTERY GATES SENSOR/ TRAVEL LIMIT POWER SOURCE LIMIT LIFT PENDANT

TS10-2

7

6

6

7

6

7

7

7

6

6

5

B

Publication:1301126/001A, Issued: 1 Nov 2018

7

6

5

4

3

2

A C

D

OTM CABLE A SEE SHEETS 1 & 2

OTM CABLE B SEE SHEETS 1 & 2

JPS29-1

6

-3 -4 -17

-17

-2

-2

-8

-8 JPS30-1

-6

-6

-3 -4

-3

JPC16-1

-2

JPC2-1

-4

-24

-24

-3

-16

-16

-2

-1

-15

JPC15-1

-15

-1

-2

B+FU5

B+KEY

B-FU6

B+FU7

B-FU8

B+EPO

ETR/SHFT

DN ARROW

UP ARROW

DGND

+5.3V

DGND

OVER THE MAST CABLE

-4

+12VF

DGND

BRK DEADMAN

+12VF

DGND

6-12VF 24" LIMIT

B+ KEY

B+EPO

B+KEY

B+F

B+FU8

B+FU7

CD

CD SUPPLY

CHB-E2

CHA-E2

DGND

+5.3V

DEADMAN

BRKDMAN

-2 -1

-1 -3

-1 -3

HORN

DGND

L/L

+5.3V

DGND

TRAVEL

-3

-4

-6

-5

-7

-9

S21

13

5

S28

C

C

S1

6

+ 0 -

-2 -1

GND

OUT

+VS

13

LIFT/LOWER VR2

TRAVEL VR1

13

S2

S23

7

G

CONTROL HANDLE

NO

S3 -3

PGND

JPC9-8

-1 -3

+5.3V

S28-3 -2 -1

-1 -6

JPC3-2

S23-2 -4

-5

S2-2 -1

NO

NC

NO

S11-3

JPC8-2

JPC7-2

2 -4

60" LIMIT

6-12VF

DGND

1

2 -3

-2

JPC6-1

TS12-1 -2

1

STEERING ENCODER

-2

JPC12-1

-6

-5

-4

-2 -3

JPC21-1

-9

-8

-2 -3

JPC1-1

CHB

CHA

DGND

+5.3V

CARRIAGE DEADMAN

F

CARRIAGE CONTROL CARD

CARRIAGE DEADMAN

-4

-2

BRAKE DEADMAN

-4

DGND

+12V

BUS+

BUS-

-5

-6

-1

-3

-2

9

JPS27-1

JPC11-2

-2

JPS26-1

8

JPS31-1

-5

-4

-6

-1

-3

JPS25-2

E

INPUT STEER ENCODER

SPARE POWER EPO/ KEY 24" LIMIT

Models 5300/5500/5600 High-Level Orderpicker Lift Truck Schematics

CARRIAGE CONTROL LIGHT DISPLAY CARD ALL PINS USED OPERATOR INTERFACE ALL PINS USED

CARRIAGE CONTROL LIGHT DISPLAY CARD OPERATOR INTERFACE CARD OVER THE MAST CABLE

DEADMAN SWITCHES

60" LIMIT CONTROL HANDLE

S3 HORN

8

13

S11

9

H

Figure 5. Electrical Schematic Sheet 3

6

ALARM L/L

B+K2

DGND

SENSOR 2

+12VP

DGND

SENSOR 1

+12VP

VEHICLE MANAGER

ALARM_TRAVEL

B+K2

VEHICLE MANAGER

-2

-2

JPS29 -1

-2

-18

-3

-1

AL+

FU11 (10A)

A

-2

-3

-1

AL-

AL+

AL-

FU12 (10A)

A

-2

S47B-1

S47A-1

S46A-1

-8

-7

-5

-3

-8

-6

-4

-3

-2

-8

-7

-5

-3

S46B -1

-8

-6

-4

-3

-2

DGND

AUTO/MAN

CARRIAGE CONTROL CARD

JPSCx-2

JPSCx-1

B+K2

FUSE/ RELAY CARD

B+K2

VEHICLE MANAGER

END OF AISLE OPTION (ALTERNATE CONFIGURATION SHOWN IN PARENTHESIS)

JPT24-9

-2

-1

JPS55

JPT24-8

JPT10 -7 -8

-2

-1

JPS54

-2

JPT10

-6

-2

JPT18-18

TRAVEL ALARM OPTION

JPS15-1

JPT20-17

LIFT/LOWER ALARM OPTION

JPS52-1

JPT20-17

10 AMP POWER HOOKUP OPTION

FU31 (15A)

FU30 (15A)

VEHICLE MANAGER

TP4 B-

TP1 B+

JPS30 -1

Publication:1301126/001A, Issued: 1 Nov 2018

7

6

5

4

3

2 AMP POWER HOOKUP OPTION

OTM CABLE A

+12VP SIDEGATE L

FU10 (2A)

DGND

DGND

SIDEGATE R

TS12-2 B-FU8

+12VP

CARRIAGE CONTROL CARD

-1

-3

-2

LEFT

LEFT (RIGHT)

RIGHT (LEFT)

RIGHT

JPC9-1

JPF3-9

JPT20-19

1

2

-6

S4

BUS+

BUS-

FUF1

B-FU6

B+K2

JPB1-2

HORN

VEHICLE MANAGER

B+K2

JPT18-16

JPF2-2

S60

+

H-1

H-2

-

FAN

IH-1

IH-2

RIGHT

+12VF

AGRD

T3

T2

T1

T0

LEFT

NEAR WIRE

RIGHT

+12VF

AGRD

T3

T2

T1

T0

LEFT

NEAR WIRE

-6

SLACK SW2

-5

JPC6-6

-2 -3 JPS59-1 -2

JPT4-2 JPT20-4 JPT24-16

-4

HSUP

-2

-1

1

HRES

E

1 2

H1

S7

-

0

+

-1

-3

-

JC5-2

DGND

B-F

B+KEY

DGND

BUS-

BUS+

12VDC

-2

LED4-2

LED3-2

LED2-2

LED1-2

S40-1

S30

13

S29

13

S40

-1

-4

-2

JPRCM-15

JPRCM-1

PROGRAMMABLE LIFT LIMIT

JPC5-3

JPC5-4

JPRCM-13

JPRCM-21 JPC10-5

JPC10-7

JPRCM-14

JPRCM-9

JPRCM-11

JPRCM-17

JPRCM-10

JPRCM-23

JPRCM-24

LED4-1

LED3-1

LED2-1

LED1-1

S40-2

JPC10-6

JPC10-9

JPC10-8

SEE SHEET 7 ZONE H3

JPFLE-3

JPFP-3

JPFP-2

JPFP-1

OPERATOR LIGHT OPTION

-1

SPL20

+

JC5-1

S30-2

-1

-3

S29-2

CARRIAGE CONTROL CARD

HEIGHT REF PROX

B-F

B+KEY

CARRIAGE CONTROL CARD

SLACK CHAIN SWITCH OPTION

-3

JPS58-1

JPT20-3 JPT22-12

LIFT/LOWER BYPASS SWITCH

DGND

L/L BYPASS

+12VP

DGND

SLACK SW1

+12VP

VEHICLE MANAGER

CARRIAGE CONTROL CARD

-15

-15 -13

-8 -14

-8

JP1L

-14

-7

-5

-5 -7

-3

-3 -6

-2

-2

-6

-1

-1

-13

-15

-7

-7

-15

-6

-6 -8

-5

-5

-14

-3

-3

JP1T

-8

-2

-2

-14

-1

-1

13

S61

13

ELECTRONIC HORN OPTION

JPW1

JPW2

LIFT MOTOR FAN (36V UL-EE ONLY)

FUSE/RELAY CARD

JPF3-11

JPB1-1

WIRE GUIDANCE

JPF1-6

JPS4-5

JPS2 -24

JPS2-11

GUIDANCE MANAGER

SIDEGATE SWITCH OPTION

-2

-1

-1

-3 S61-3

-2

-1

JPC13-2

S60-3

JPC14-2

(-)

FU9 (2A)

(+)

TS12-1 B+FU7

H(-)

2

D

H(+)

C

TRACTOR SENSOR LOAD SENSOR

B

FREE LIFT ENCODER

A

JTC1-1

Models 5300/5500/5600 High-Level Orderpicker Lift Truck Schematics

JTC1-2

TS12-1

B-F

B+KEY

BUS-

BUS+

5V OUT

DGND

ENC CH B

ENC CH A

DGND

REF_SW_DIN

B+COIL

RAYMOND CARRIAGE MANAGER

TS12-2

+12V

-2 -3

JPT22-2 JPT24-3

JPS16-1 -2 -3

JPT24-6

-3

JPT24-6

JPT22-6

-2 JPT22-6

JPT20-6

JPS16 -1 JPT20-6

LIFT INHIBIT

JPS10-1

JPT20-10

G

-1

-2

HTR2-1

2

HTRDM 1

HTRC

2

1

HTR2-2

S81

FU21

1

DGND

LOWER LIMIT

+12V

CARRIAGE CONTROL CARD -2 -1

-1 -3

LOWER LIMIT OPTION

S25-3

JPC4-2

10A

5A

13 S25

13 S24

13

2

1

S15A

S15B

S27

2

H

FUDM

2

1

COLD STORAGE OPTION CARRIAGE CONTROL CARD AND DEADMAN HEATERS

HTR3-2

HTR3-1

1

2

-3

S27-3

+ 0

-

0

+

JPBGS1 -1 -2

-3

JPBGS2 -1 -2

-1

-2

S24-3

TRAVEL LIMIT OPTION OR BATTERY GATE SENSOR OPTION

DGND

TRVL CUTOUT

FU23

VEHICLE MANAGER

DGND

CUTOUT

+12V

VEHICLE MANAGER

DGND

LIFT INHIBIT

+12V

VEHICLE MANAGER

FU22

F

S80

Figure 6. Electrical Schematic Sheet 4

7

B+KEY

B-F

CARRIAGE CONTROL CARD

JPC5-4

JPC5-3

+12VP

DGND

CHANNEL B

CHANNEL A

DGND

P/T

+12VP

VEHICLE MANAGER

+12VP

FS_TEMP

DGND

FLOW B

FLOW A

DGND

P/T

+12VP

VEHICLE MANAGER

B+

B+KEY

WAKE RTN

WAKE

KEYSWITCH

BUS_3-

BUS_3+

VEHICLE MANAGER

JPS1C-2

-2

-3

JPS51-1

-2

-3

-5

JPT24-10

JPT22-13

JPT22-14

JPT24-11

JPT20-2

-5

JPT20-2

JPS50-1

-4

JPT24-19

JPT24-18

-3

JPT24-11

JPT20-5

-2

JPT22-14

-3

JPT24-10

JPS51-1

-2

JPT24-18

JPC22-13

JPS50-1

2

S75

-5

-4

-3

-2

-

0

+

PRESS A

PRESS A

1

JPAB-C JPAB-A JPAB-D

-2 -3 -4

SBX BATTERY

SPL5

P

P

B

A

C

HTRH

5

CARRIAGE CONTROL CARD

B+KEY

B

K12

A

B

A

DA60

TS12-2

TS12-1

TS12-2

TS12-1

1

6

PFA-2

PFA-1

F-B

SF-2

BK

-1

-1

1

4

3

K12

S90

4

FLOW SENSOR

7

WORK LIGHT OPTION

BK

J13-2

RD

J13-1

J12-2

RD

J12-1

SF

-2

-2

D

BK

BK

SF-1

S1-2 (SHEET 3)

TS12-2

SWL

OPERATOR FAN OPTION

JFAN-2

JFAN-1

SECURITY START SWITCH

JPC6-2

MAIN LIFT ENCODER (FOR HEIGHT SENSE AND INTELLISPEED)

-2

JPY2-1

-3

-2

JPY6-1

-3

-2

JPY7-1

MAIN LIFT ENCODER

F/S_TEMP

GND

SHLD

IN1

VR

SHLD

IN2

VR

FLOW SENSOR BASED INTELLISPEED

JPAB-B

JPSI-1

INTELLISPEED OPTION

-1

-4

-2

JPMLE-3

HTRES

JPY1-1

-

0

+

CONTROL HANDLE HEATER

1

SEE SHEET 3 ZONE G4

OTM CABLE B

JPS1T-2

JPS1T-1

5500/5600 E-PORT OPTION

JPT20-5

-6

-5

JPS1C-1

S1-1

JP3CB-2

JPT18-13

-3

JP3CB-1

JPT20-11

Publication:1301126/001A, Issued: 1 Nov 2018

7

6

5

4

3

2

B

FLOW MODULE

A FAN

LIFT

-14

JP10-2

JP10-2

-1

S31

S33

S32

Y

AUX L/H SOL

X

-1

13

S37

SEE SHEET 1,2 ZONE D6

JPBL10-2

JPBL10-1

4

S36

4

S34

JPF2-8

-2

-2

-3 SUP6

-4

SPL22

AUX LIFT/LOWER OPTION (36V ONLY)

AUX L/H SOL Y

AUX L/H SOL Y

X

-2

-3

JPT18-12 -15

X

S37-3

-1

-1

JPC22-2

-2

-3

S36-3

-1

JPC24-2

-1

-2

-1 -3

-3

-2

JPS28-1

180 INCH LIMIT OPTION

S34-3

-2

-1

-1

JPT24-7

JPT22-4

JPT24-1

JPC20-2

-3

-2

JPC19-1

DGND

180_LIM

+12V

VEHICLE MANAGER

JP10-1

JP10-1

MAIN SEL

AUX SEL

AUX L/H

VEHICLE MANAGER

DGND

SLACK AUX2

+12VP

DGND

SLACK AUX1

+12VP

DGND

AUX LIMIT

+12VP

DGND

LOWER

CARRIAGE CONTROL CARD

-

+

E

1

1

FU51 (2A)

FU50 (2A)

2

2

BLUE LIGHT OPTION

-1

B+K2

FUSE/RELAY CARD

13

13

-1

-2

S100-3

12

13

JPBL13-1

JPBL13-2

JPBL11-2

JPBL11-1

-6

-5

-3

-2

JRDP1-1

-3 -5

PT9-2 RXD

JPBL14-1

JPBL14-2

JPBL12-2

JPBL12-1

BLUE LIGHTS

DGND

CUTOUT

BATT+

iPORT SUPPLIER WIRELESS MODULE

VEHICLE MANAGER

SBX BATTERY

D510 D510-4

D510-5

POWER SOURCE LIMIT OPTION

-3

-2

JPT12-8 JPT10-4

JPL1-1

JPT18-3

AUX-BK

-1

D510

-2 -3

D510-2

S16-3

JPS53B-2 -1

AUX-RD

-1

-3

-3

JPS53A-2 -1

-1

S4

D510-3

-8

RAIL SENSE OPTION

2

JPS53-2

SHLD

TXD

-7 RD/BK

-2

-6 BL WT/BK

-3 -5 OR

FUEL CELL/AUX OTM CABLE OPTION

CONNECTOR TO RAYMOND TM

1

-2 -4 GN

S15-3

FX/AUX-CARRIAGE-1

BK RD

4

1

B

A

K510

K510

13

S16

13

S15

H

7

JPSX16-3

JPSX16-2

Figure 7. Electrical Schematic Sheet 5

WT

+12V

FU35 2 AMP 125VDC

-2

JPC9-1

JPT24-5

JPT22-22

JPT18-2

-8

-7

-6

-5

-4

-3

-2

FC/AUX-TRACTOR-1

G

BATT-

BATT+

BATT-

DGND

TXD

RXD

CONNECTOR TO THIRD PARTY DEVICE

DGND

AUTO/MAN

DGND

RAIL SENSE

+12VP

VEHICLE MANAGER

CARRIAGE CONTROL CARD

S100

F

TP1

Models 5300/5500/5600 High-Level Orderpicker Lift Truck Schematics

TP4

8

-2

-3

-4

-5

BUS+

BUS-

B-

SEL

-1 -2

B+

B-FU8

B+FU7

-2

JS27 -1

TX

-10

-23

Publication:1301126/001A, Issued: 1 Nov 2018

-21

-20

BUS-

-17

DGND

PLC B+

-14

BUS+

-11

SEL

OPR iWAREHOUSE MONITOR

RX B-

BUS-

BUS+

B+

DGND

CARRIAGE

SPM/GC

E

-8

-7

-6

-5

-4

-3

-2

-1

JP42T

IPM1

-4

-3 B-

BUS-

-1

JP57T

BUS+

B+

-2

OTM CABLE

-9

DGND

RX

TX

PROGRAM PORT

SEE SHEET 3 ZONE G3

BUS-

BUS+

D

-8

DGND

SEL

DGND

TX 0

RX 1

-7

DGND -5

-3

-4

TS12-2

TS12-1

BUS-

-2

-3

2A

FU39

BUS+

PS27 -1

RX 0

-2

BUS-

PC9 -2

SPLI2

BUS+

-2

-2

-2

-2

-1

-2

-1

SPLI3

SPLI4

SPLI1

-2

C CARRIAGE TERM/ZAP JP27A -1

-2

TX 1

-1

-1

-1

SPLI6

DGND

JPBD1

-1

JP57C

-8

B+

TX

DGND

-5

-7

-4

RX

-3

-2

-1

JP42C

B-

BUS-

BUS+

B+

SPLI5

7

EVO4.3

IPM2

SPM/GC

B

-1

6

5

4

3

2

A

Models 5300/5500/5600 High-Level Orderpicker Lift Truck Schematics

-1

TP4

F

TP1

-2

FU40 2A

-1

BUS+ BUS-

JS31 -1 -2

-5

-3

JPC9 -2

BUS-

BUS+

G

-2

VM

DGND

RX

TX

PS31 -1

-2

JPS31A -1

BUS-

BUS+

TRACTOR

TRACTOR TERM/ZAP

H

Figure 8. Electrical Schematic Sheet 6, iWarehouse

9

ANT 1

-3

-3

RS232 RTS

-6

-6

12V

GND

ANT 1

-16

-5

-5

JPANT2

JPANT1

JPZB -9

-4

-4

GND

12V

RS232 TX

RS232 RTS

RS232 RX

-19 -20

RS232 CTS (DETECT)

-18

-2

ZPU

B+

B-

B-

CAN1_H

CAN1_L

SPEED SENSOR CH B

SPEED SENSOR CH A

-8

-4

-8

-1

-23

-15

-6

-13

JPZA

JPTA1-25

-7

-8

-2

RS232 TX

SPLD2

-6

-7

RS232 RX

RS232 CTS (DETECT)

SPLD1

-5

-4

-4

-6

-3

-5

-2

-2

SPLZ -1

SEE SHEET 1 ZONE D3

TO TRACTION MOTOR/BRAKE

SEE SHEET 4 ZONE B3

TP1

1

JPS31-1

FUSE/RELAY CARD

JPF3-11

2

FUZ 2A

-2

FU12-2

-2

-2

FUDC

JP55 -9

-2

JP56 -3

-10

IN-

-2

E

B-

B+

INT_CAN4_H

INT_CAN4_L

OUT-

OUT+

CONVERTER IN+

JPDCI -1

JPZSC1 -1

OVER-THE-MAST CABLE

JPDCI -1

FU11-2

D

NAVIGATION SOLUTIONS OPTION

JPTA4 -1

-3

JPDM JPDM -2 DIODE -1 RESISTOR -3 MODULE -6 -4

C

-2

JPRF1 -1

JPTA4 -1

JPRF2 JPZA -17 -1

RFID READ/WRITE HEAD

TO TRACTION AMPLIFIER

SEE SHEET 1 ZONE C2

B

Publication:1301126/001A, Issued: 1 Nov 2018

7

6

5

4

3

2

A

Models 5300/5500/5600 High-Level Orderpicker Lift Truck Schematics

APM

INT_CAN0_H

INT_CAN0_L

-1

-2

-2

JPS27

-2

JPDCO -1

JPS27 -1

-2

JPDCO -1

-1

JP55 -2

OPTIONAL

-5

-3

-12

JPPID -35

INP. CAN1 L

INP. CAN1 H

GND

12VDC

F

PID

JSC1-2

JSC1-1

PSC1-1

-4

JPPID -23

SEE SHEET 1 ZONE E3

PSC1-2

CAN GND

INP. AWAKE/SUSPEND

G

-1

JPTC1 -2

-1

JPTC1 -2

-4

-3

-2

JPTC2 -1

-8

JPC10 -9

CARRIAGE CONTROL CARD

GND

+12VF

H

Figure 9. Electrical Schematic Sheet 7, Navigation Solutions Option

10

FOR FUSES 7 AND 8 SEE TABLE A.

FUSES MAY NOT BE INSTALLED

SOME SWITCHES MAY HAVE THE FOLLOWING CONFIGURATION.

11.

12.

13.

Publication:1301126/001A, Issued: 1 Nov 2018

DETAIL A

GND

THIS PART SHALL COMPLY WITH RESTRICTED SUBSTANCES QAP D20014464.

10.

-

SEE PAGE 7 FOR CONNECTED CIRCUITS.

9.

OUT

SEE PAGE 6 FOR CONNECTED CIRCUITS.

8.

O

SEE PAGE 5 FOR CONNECTED CIRCUITS.

7.

+VS

SEE PAGE 4 FOR CONNECTED CIRCUITS.

6.

+

AUSTRALIAN OPR ONLY.

60 INCH LIMIT SWITCH NOT USED ON INTELLISPEED TRUCKS.

SCHEMATIC SHOWS TRUCK SWITCHED OFF, DEADMAN SWITCHED OFF, AND CARRIAGE FULLY LOWERED.

3.

4.

WRITTEN REQUEST FOR CHANGE MUST BE SUBMITTED TO RAYMOND ENGINEERING FOR APPROVAL PRIOR TO ANY CHANGE IN CONSTRUCTION, MATERIALS, COMPONENTS AND/OR PROCESS.

2.

5.

36V TRUCK ONLY.

1.

NOTES:

6 4 4 5 5 5 5 5 1,2 3 3 3 4 4,5 3,4 3 3 3 4

JPBD1 JPBGS1 JPBGS2 JPBL10 JPBL11 JPBL12 JPBL13 JPBL14 JPBR JPC1 JPC2 JPC3 JPC4 JPC5 JPC6 JPC7 JPC8 JPC9 JPC10

1,2,3

1,4

JPB1

JPC16

7

JPANT2

3

7

JPANT1

JPC15

5

JPAB

4

1,2

JPA7

JPC14

6

JP57T

1,2,3

6

JP57C

4

7

JP56

3

7

JP55

JPC13

6

JP42T

JPC12

6

JP42C

JPC11

1,2,5

JP10

5

J12

1,2,5

1,2

J1

JP3CB

6

IPM

4

4

IH

JP1T

5

HTRH

4

5

HTRES

JP1L

4

HTRDM

1,2

4

HTRC

JIPM

4

HTR3

5

4

HTR2

1,2

4

HSUP

JIO

1,2

HRN

J13

4

HRES

D6,C7

1,2,4 4

H

5

H1

D2

7

E7

E5

C2

C3

F3

H3,E3

F6

F6

F5

F5

F4,D6

E3,A7

G6

F6

E5

F2

E6

F7

E7

F7

E7

E7

F2

F3

B5

C5,C6

B6

B6

B2

F5

B4

E5

E5

E6,F5

B3

E5

D6,E7

G4,B2

D3

D4

G4

E4

D3

D3

H6

B4,E5

D7

H5

H5

G2

F2

F3,G3

F3,G3

F3,G3

F3,G3

D7

D7

D6

4

FUZ F-B

D4

H5

E3

E7

E7

F4

C4

F6

A4

A3

F3

F3

H5

B4

B3

B2

B2

B6

B6

B6

B6

B3

B3

B3

G2

H2

H6

C7

E6

H4

H4

E6

E6

FUF1

4

FUDM

5

FU40

7

4

FU39

FUDC

5

FU35

5

4

FU31

FU51

4

FU30

12

4

FU23

5

4

FU22

FU50

4

12

4

FU21

4

FU11 FU12

4

FU10

1,2

FU7

4

1,2

FU9

1,2

FU6

1,2

1,2

FU5

FU8

1,2

FU3

1,2

FU1 FU2

5

FC/AUX-TRAC

5

5

5

D510

FC/AUX-CARR

DA60

1

1,2

1

BRAKE

5

AUX SEL SOL

5

A SEL2

7

A L/H2

B4,B5

4

AUX L/H SOL

E5

ZONE

SHEET

A APM

IDENT.

LEGEND

Models 5300/5500/5600 High-Level Orderpicker Lift Truck Schematics

DESCRIPTION

CARRIAGE CONNECTOR FOR OTM CABLE A

OPERATOR DISPLAY CONNECTOR

SIDEGATE SWITCH CONNECTOR

SIDEGATE SWITCH CONNECTOR

CARRIAGE SPARE POWER CONNECTOR

CARRIAGE CONNECTOR FOR OTM CABLE B

PROGRAMMABLE LIFT LIMIT CONNECTOR

CONTROL HANDLE CONNECTOR

24 INCH LIMIT SWITCH CONNECTOR

DEADMAN SWITCH CONNECTORS

KEYSWITCH/EPO/BYPASS CONNECTOR

OPERATOR LIGHT HARNESS AND CONTROL HANDLE HEATER CONNECTOR

LOWER LIMIT CONNECTOR

60 INCH LIMIT SWITCH CONNECTOR

OPERATOR INTERFACE CONNECTOR

STEERING ENCODER CONNECTOR

BRAKE CONNECTOR

CONNECTOR FOR BLUE SPOT LIGHT(S)

CONNECTOR FOR BLUE SPOT LIGHT(S)

CONNECTOR FOR BLUE SPOT LIGHT(S)

CONNECTOR FOR BLUE SPOT LIGHT(S)

CONNECTOR FOR BLUE SPOT LIGHT(S)

BATTERY GATE SENSOR CONNECTOR

BATTERY GATE SENSOR CONNECTOR

iWAREHOUSE EVOLUTIONS DISPLAY CONNECTOR

36V UL EE LIFT MOTOR FAN CONNECTOR

ZPU ANTENNA CONNECTOR

ZPU ANTENNA CONNECTOR

EPORT SBX HARNESS CONNECTOR

HOME SENSE PROXIMITY SWITCH CONNECTOR

iWAREHOUSE IMPACT SENSOR TRACTOR MODULE CONNECTOR

iWAREHOUSE IMPACT SENSOR CARRIAGE MODULE CONNECTOR

APM NAV CANBUS CONNECTOR

APM POWER AND TRUCK CANBUS CONNECTOR

iWAREHOUSE TRANSMITTER TRACTOR MODULE CONNECTOR

iWAREHOUSE TRANSMITTER CARRIAGE MODULE CONNECTOR

WARNING LIGHT/BLUE LIGHT CONNECTION

EPORT CANBUS CONNECTOR

GUIDANCE MANAGER TRACTOR SENSOR CONNECTOR

GUIDANCE MANAGER LOAD SENSOR CONNECTOR

2ND CANBUS CONNECTOR

CUSTOM I/O CONNECTOR

WORK LIGHT HARNESS CONNECTOR

WORK LIGHT HARNESS CONNECTOR

LIFT PENDANT CONNECTOR

IMPACT SENSOR MODULE

ELECTRONIC HORN HARNESS CONNECTOR

HEATER FOR THE CONTROL HANDLE

POWER RESISTOR FOR THE CONTROL HANDLE HEATER

HEATER FOR THE DEADMAN PEDAL

HEATER FOR THE CARRIAGE CONTROL CARD

DEADMAN PEDAL HEATER CONNECTOR

DEADMAN PEDAL HEATER CONNECTOR

SUPPRESSOR MODULE FOR THE ELECTRONIC HORN

STANDARD HORN

POWER RESISTOR FOR THE ELECTRONIC HORN

ELECTRONIC HORN

HORN CONNECTOR

OPERATOR FAN B- TERMINAL

CONTROL FUSE FOR ZPU AND APM

CONTROL FUSE FOR GUIDANCE MANAGER

CONTROL FUSE FOR COLD STORAGE DEADMAN HEATER

CONTROL FUSE FOR DC CONVERTER

CONTROL FUSE FOR BLUE LIGHT OPTION

CONTROL FUSE FOR BLUE LIGHT OPTION

TRACTOR CONTROL FUSE FOR iWARHOUSE

CARRIAGE CONTROL FUSE FOR iWARHOUSE

CONTROL FUSE FOR 3RD PARTY iPORT SOLUTIONS

TRACTOR B- CONTROL FUSE FOR 10A POWER OPTION

TRACTOR B+ CONTROL FUSE FOR 10A POWER OPTION

CONTROL FUSE FOR OPERATOR LIGHTS

CONTROL FUSE FOR OPERATOR LIGHTS

CONTROL FUSE FOR CARRIAGE CONTROL CARD HEATER

CARRIAGE B- CONTROL FUSE FOR 10A POWER OPTION

CARRIAGE B+ CONTROL FUSE FOR 10A POWER OPTION

B- CONTROL FUSE FOR 2A POWER OPTION

B+ CONTROL FUSE FOR 2A POWER OPTION

B- CONTROL FUSE FOR WARNING LIGHTS AND OPTIONS

B+ CONTROL FUSE FOR WARNING LIGHTS AND OPTIONS

B- CONTROL FUSE FOR VEHICLE MANAGER AND CARRIAGE CONTROL CARD

B+ CONTROL FUSE FOR VEHICLE MANAGER AND CARRIAGE CONTROL CARD

POWER FUSE FOR LIFT

POWER FUSE FOR TRACTION

POWER FUSE FOR STEER

AUX OTM CABLE TRACTOR CONNECTOR

AUX OTM CABLE CARRIAGE CONNECTOR

RECIRCULATING DIODE FOR THE POWER SOURCE LIMIT SWITCH

RECIRCULATING DIODE FOR THE SECURITY START SWITCH

ELECTRIC BRAKE

AUX MAST SELECTOR SOLENOID CONNECTOR

AUX MAST LOAD HOLD SOLENOID CONNECTOR

AUX MAST SELECTOR SOLENOID

AUX MAST LOAD HOLD SOLENOID

AUX PROCESS MODULE

ELECTRONIC ALARM

7 1,2

JPDM JPE4

1,2,4

LMT

LME

1

1

1,2

4 LM

4 LED4

4

4

5

5

1,2

1,2

1,2

1,2

5

7

7

7

5

5

5

5

1,2

4

4

7

4,7

1,2

1,2

1,2

1,2,7

1,2,3,4,5

1,2,3,4,5

1,2,3,4,5

1,2,3,4,5

1,2,3,4,5

1,2,3,4,5

1,2,3,4,5

1,2

1,2

5

1,2

5

LED3

LED2

LED1

K510

K12

K4

K3

K2

K1

JRDP

JPZSC1

JPZB

JPZA

JPY7

JPY6

JPY2

JPY1

JPXBR

JPW2

JPW1

JPTC2

JPTC1

JPTA4

JPTA3

JPTA2

JPTA1

JPT24

JPT22

JPT20

JPT18

JPT14

JPT12

JPT10

JPT9

JPT6

JPT4

JPT2

JPSX16

5

1,2

JPSC3 JPSI

1

JPSC2

1,2

1,2,5

JPS59 JPSC1

1,2,5

1,2,4

1,2,4

5

1,2,5

1,2,4

1,2,5

1,2,5

6

1,2,3

1,2,3,4

JPS58

JPS55

JPS54

JPS53B

JPS53

JPS52

JPS51

JPS50

JPS31A

JPS31

JPS30

1,2,5 1,2,3,4

JPS29

6

1,2,3

1,2,3

1,2,3

1,2,4

1,2,4

1,2,4

1,2

1,2,4

1,2,3

5

5

1,2

7

7

4

1,2,5

7

6

5

1

1

1

4

4

5

JPS28

JPS27A

JPS27

JPS26

JPS25

JPS16

JPS15

JPS10

JPS8

JPS4

JPS2

JPS1T

JPS1C

JPS1

JPRF2

JPRF1

JPRCM

JPPL1

JPPID

JPP

JPMLE

JPLA3

JPLA2

JPLA1

JPFP

JPFLE

JPFAN

1,2

1,2,4,5

JPF3 JPF4

JPF2

1,2,4

7

JPF1

7

JPDCO

5

5

3

5

5

SHEET

JPDCI

JPC24

JPC22

JPC21

JPC20

JPC19

IDENT.

ZONE

C4

C3

C4,B4

F4

F4

F4

F4

H6

C7,D7

C6

C6

C6

C6

F6

D5

C5

C5

B4

B4

B4

B4

E6

D3

D4

H4

F6,H3

C2,B3

C2

C2

D2,D4

MULTIPLE

MULTIPLE

MULTIPLE

MULTIPLE

MULTIPLE

MULTIPLE

MULTIPLE

F6

E5

F3,H3,E2

F6

H6

B2

F2

E3

E3

H3,E3

H3,E2

H2,A7

H3,A6

G5

H4,G4

H5,B4

H4,C4,C5

H4,C4,C5

G4

G3,E3

D7,E7,B3

E7,B3

H5,E3

C2

G3,E3

D7,E7

G3,E3

H6,G3,G4

H5,B5

H5,G2

E5

E3,C4

MULTIPLE

B2

B3

B3-4,C3-4

B5

B5

F5-6

H6,G6

F3,G3

C5

B6

C3

C3

D3,D4

F5

F6

D2

MULTI

MULTI

MULTI

MULTI

F6

C4

E3

D3

D5

D5

F3

D4

D4

L/L

M SEL2

POWER CONVERTER INPUT CONNECTOR POWER CONVERTER OUTPUT CONNECTOR

PRESS A PSC3A

FUSE/RELAY CARD AMP AND AUX POWER CONNECTOR FUSE/RELAY CARD RELAY CONNECTOR

S124 SA SBX-AUX SF SPL1 SPL2 SPL5 SPL10 SPL11 SPL20 SPL22 SPLD1 SPLD2 SPLI1 SPLI2 SPLI3 SPLI4 SPLI5 SPLI6 SPLZ SPM/GC SUP6 SWL

END OF AISLE HARNESS CONNECTOR SLACK CHAIN SWITCH CONNECTOR SLACK CHAIN SWITCH CONNECTOR CANBUS SPLICE CONNECTOR CANBUS SPLICE CONNECTOR CANBUS SPLICE CONNECTOR EPORT SBX HARNESS CONNECTOR POWER SOURCE LIMIT RELAY CONNECTOR VEHICLE MANAGER USB PORT VEHICLE MANAGER GENERAL PURPOSE I/O CONNECTOR VEHICLE MANAGER ELECTRIC STEER CONNECTOR VEHICLE MANAGER RS-232 SERIAL PORT VEHICLE MANAGER CANBUS AND DIGITAL I/O CONNECTOR LIFT PENDANT CONNECTOR VEHICLE MANAGER POWER AND CANBUS CONNECTOR VEHICLE MANAGER COIL DRIVER CONNECTOR VEHICLE MANAGER COIL DRIVER CONNECTOR VEHICLE MANAGER DIGITAL I/O CONNECTOR VEHICLE MANAGER ANALOG I/O CONNECTOR TRACTION POWER AMPLIFIER CONNECTOR TRACTION MOTOR ENCODER CONNECTOR TRACTION MOTOR TEMPERATURE SENSOR CONNECTOR

TM TME

FLOW MODULE TEMP SENSOR CONNECTOR FLOW MODULE FLOW SENSOR CONNECTOR

LIFT MOTOR TEMPERATURE SENSOR

LIFT MOTOR ENCODER

LIFT MOTOR

OPERATOR LIGHT CONNECTOR

OPERATOR LIGHT CONNECTOR

OPERATOR LIGHT CONNECTOR

OPERATOR LIGHT CONNECTOR

RELAY FOR THE POWER SOURCE LIMIT SWITCH

RELAY FOR THE SECURITY START SWITCH

NOT USED

RELAY FOR POWER AMPS

RELAY FOR SOLENOIDS, ATTACHMENTS AND ALARMS

RELAY FOR WARNING LIGHT AND OPTIONS

CONNECTOR FOR 3RD PARTY IPORT OPTIONS

NAV SOLUTIONS CANBUS CONNECTOR

ZPU

VR2

VR1

TS12

TPC

FLOW MODULE CONNECTOR

TMT

TP5

BRAKE HARNESS CONNECTOR

TS10

TP4

GUIDANCE MANAGER LOAD HARNESS CONNECTOR

ZPU MODULE CONNECTOR

TP3

GUIDANCE MANAGER TRACTOR HARNESS CONNECTOR

ZPU MODULE CONNECTOR

TP2

TRUCKCOM CONNECTOR

FLOW MODULE FLOW SENSOR CONNECTOR

TP1

TRUCKCOM WAKE SIGNAL CONNECTOR

TRACTION AMP SENSOR HARNESS CONNECTOR

S100

S37

TRACTOR CONNECTOR FOR OTM CABLE A

END OF AISLE HARNESS CONNECTOR

S36

TRACTOR CONNECTOR FOR OTM CABLE B

S90

S34

TRAVEL LIMIT OR BATTERY GATE SENSOR HARNESS CONNECTOR

RAIL SENSE SWITCH CONNECTOR

S33

TRAVEL ALARM CONNECTOR

RAIL SENSE SWITCH CONNECTOR

S32

LIFT LIMIT SWITCH CONNECTOR

S81

S31

120/150 INCH SWITCH HARNESS CONNECTOR

LIFT/LOWER ALARM CONNECTOR

S30

GUIDANCE MANAGER CANBUS CONNECTOR

S80

S29

GUIDANCE MANAGER POWER CONNECTOR

FLOW MODULE/MAIN LIFT ENCODER CONNECTOR

S28

EPORT OTM CABLE TRACTOR CONNECTOR

S75

S27

EPORT OTM CABLE CARRIAGE CONNECTOR

INTELLISPEED PRESSURE SENSOR CONNECTOR

S25

CONTACTOR PANEL CONNECTOR

S61

S24

RFID R/W HARNESS CONNECTOR

iWAREHOUSE TRACTOR CANBUS TERMINATOR CONNECTOR

S23

RFID R/W MODULE CONNECTOR

S60

S21

RAYMOND CARRIAGE MANAGER CONNECTOR

S47B

S16

POWER SOURCE LIMIT SWITCH CONNECTOR

TRACTOR OTM B AUX WIRE CONNECTOR

S15B

NAV SOLUTIONS PID CONNECTOR

S47A

S15A

iWAREHOUSE PROGRAM PORT CONNECTOR

TRACTOR OTM A AUX WIRE/10A OPTION CONNECTOR

S15

LIFT MOTOR TEMPERATURE SENSOR CONNECTOR

S40

S11

LIFT MOTOR TEMPERATURE SENSOR CONNECTOR

S46B

S10

LIFT MOTOR ENCODER CONNECTOR

S46A

S7

LIFT POWER AMPLIFIER CONNECTOR

CARRIAGE OTM A AUX WIRE/10A OPTION CONNECTOR

S4

HEIGHT REFERENCE SWITCH CONNECTOR

180 INCH LIMIT SWITCH CONNECTOR

S3

FREE LIFT ENCODER CONNECTOR

iWAREHOUSE CARRIAGE CANBUS TERMINATOR CONNECTOR

S2

OPERATOR FAN CONNECTOR

CARRIAGE OTM B AUX WIRE CONNECTOR

S1

FUSE/RELAY B+ AND KEYSWITCH CONTROL CONNECTOR

FUSE/RELAY B- CONNECTOR

PID

STEER MOTOR ENCODER CONNECTOR

NAV SOLUTIONS DIODE MODULE CONNECTOR

MAIN SEL SOL MS

AUX MAST SLACK CHAIN SWITCH

AUX MAST SLACK CHAIN SWITCH

LPC L/H

STEERING ENCODER CONNECTOR

IDENT.

AUX MAST LIMIT SWITCH CONNECTOR

DESCRIPTION AUX MAST LIFT/LOWER CONNECTOR

7

3

3

3,4,5

1,2

1,2

1,2

1,2

1,2

1,2

1,2

1,2

1,2

1,2,3,4,5

5

5

6

7

6

6

6

6

6

6

7

7

5

4

1

1,2

5

1,2

1

5

5

1,2

1,2

5

5

4

4

5

4

4

4

4

4

4

4

5

5

5

5

5

5

5

5

3

4

4

4

3

3

5

4

4

5

3

1,2

4

4,5

3

3

3,5

1,2

5

7

1

1,2

5

1,2

1,2

1,2

SHEET

C5

G6

G6

G3, MULTI

D5

C2

C2

C3

B2,C3

B3

MULTIPLE

B3

B3

MULTIPLE

D3

E7

B3,E5

D6

C5

C5

C4

C5

C4

C3

C4

C4

E7

E4

E3

E3

B7

D3

D4

D2

G6

B5

B4

D4

H4

F2

H3

H5

D3

D2

B7

B6

B6

B6

F3

E5

E5

E4

E4

E4

E4

F3

F2

G6

H4

H6

H2

F5

G4

H5

H3

H4

H4

G5

E5

D6

C5,F5

G6

G5

G4,A3

G4

B4,B5

F3

H4

B5

E6

F5

D6

B3,C4,C3

ZONE

ZONING AND POSITIONING MODULE

CONTROL HANDLE LIFT/LOWER POTENTIOMETER

CONTROL HANDLE TRAVEL POTENTIOMETER

CARRIAGE AUX POWER TERMINAL STRIP

TRACTOR AUX POWER TERMINAL STRIP

TRACTION MOTOR TEMPERATURE SENSOR

TRACTION MOTOR ENCODER

TRACTION MOTOR

TRACTION POWER CONTACTOR

TIE POINT ON TRACTION MOTOR FUSE

TIE POINT ON B-

TIE POINT ON LIFT MOTOR FUSE

TIE POINT ON STEER MOTOR FUSE

TIE POINT ON B+

SWITCH FOR WORK LIGHTS

SUPPRESSOR FOR BLUE LIGHT(S)

COMMUNICATIONS TRANSLATOR MODULE

REFERENCE SPLICE ZPU

SPLICE FOR iWAREHOUSE POWER

REFERENCE SPLICE FOR iWAREHOUSE

SPLICE FOR iWAREHOUSE POWER

REFERENCE SPLICE FOR iWAREHOUSE

BUS- SPLICE FOR iWAREHOUSE

BUS+ SPLICE FOR iWAREHOUSE

SPLICE FOR DIODE MODULE

SPLICE FOR DIODE MODULE

REFERENCE SPLICE FOR BLUE LIGHTS

REFERENCE SPLICE FOR OPERATOR LIGHTS

REFERENCE SPLICE FOR CANBUS SHIELD

REFERENCE SPLICE FOR CANBUS SHIELD

SPLICE FOR HANDLE HEATER

SPLICE FOR TRACTION AMP LOGIC POWER

SPLICE FOR LIFT AMP LOGIC POWER

OPERATORS FAN SWITCH

POWER SOURCE LIMIT BATTERY CONNECTOR

STEER POWER AMPLIFIER

LIFT DECEL SWITCH

180" LIMIT SWITCH

SECURITY START SWITCH

C.C.C. HEATER THERMOSTAT

DEADMAN HEATER THERMOSTAT

CONTROL HANDLE HEATER THERMOSTAT

SIDEGATE LEFT SWITCH

SIDEGATE RIGHT SWITCH

AISLE DETECT SENSOR 2

AISLE DETECT SENSOR 2

AISLE DETECT SENSOR 1

AISLE DETECT SENSOR 1

SWITCH FOR OPERATOR LIGHTS

AUX MAST SLACK CHAIN SWITCH

AUX MAST SLACK CHAIN SWITCH

AUX MAST LIMIT SWITCH

AUX LOWER

AUX LIFT

AUX LIFT LEFTHAND DEADMAN

SLACK CHAIN SWITCH

SLACK CHAIN SWITCH

60 INCH MAST HEIGHT SWITCH

TRAVEL CUTOUT SWITCH

LOWER INHIBIT SWITCH

LIFT INHIBIT SWITCH

DEADMAN SWITCH (CARRIAGE DEADMAN)

EPO SWITCH

RAIL SENSE SWITCH

BATTERY GATE SENSOR

BATTERY GATE SENSOR

RAIL SENSE SWITCH

24 INCH MAST HEIGHT SWITCH

120/150 INCH MAST HEIGHT SWITCH

LIFT/LOWER BYPASS SWITCH

AUTO/MANUAL SWITCH

CONTROL HANDLE HORN SWITCH

DEADMAN SWITCH

KEY SWITCH

2ND CANBUS SPLICE CONNECTOR

INTELLISPEED PRESSURE SENSOR

POSITIONING INFORMATION DISPLAY

MAIN LIFT SELECTOR SOLENOID CONNECTOR

STEER MOTOR

MAIN LIFT SELECTOR SOLENOID

LIFT/LOWER SOLENOID

LOAD/HOLD SOLENIOD

LIFT POWER CONTACTOR

DESCRIPTION

Figure 10. Electrical Schematic Sheet 8, Legend

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Publication:1301126/001A, Issued: 1 Nov 2018

Models 5300/5500/5600 High-Level Orderpicker Lift Truck Schematics Figure 11. Hydraulic Schematic, Standard Lift

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Publication:1301126/001A, Issued: 1 Nov 2018

Models 5300/5500/5600 High-Level Orderpicker Lift Truck Schematics Figure 12. Hydraulic Schematic, Auxiliary Lift

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