Raymond Forklift 111 112 113 114 Pallet Trucks Tow Tractor Parts Catalog Manual SN 25000 & UP - PDF

Models - 111/112/113/114 Pallet Trucks/Tow Tractor

Parts Catalog

PDPM - 0195 S/N 25,000 & UP Issued 7/13/01 Replaces PDPM - 0174 Issued 3/1/99

Raymond is a registered trademark of The Raymond Corporation. © Copyright The Raymond Corporation 2001.

All Rights Reserved.

Pallet Trucks/Tow Tractor, Models 111/112/113/114 - Table of Contents

To Our Customer ................................................................................................................................ 1-3 How To Use Catalog If Part Number Is Not Known ................................................................................. 1-4 How To Use Catalog If Part Number Is Known ....................................................................................... 1-5 Major Assemblies ............................................................................................................................... 1-7 Recommended Spare Parts List ............................................................................................................. 1-9 Hardware Parts List ........................................................................................................................... 1-11 Bulk Items List ................................................................................................................................... 1-13 Truck Major Assemblies....................................................................................................................... 2-2 Operator End - Model 114 .................................................................................................................. 2-4 Caster Installation ............................................................................................................................... 2-6 Caster Assembly - 6K .......................................................................................................................... 2-8 Caster Assembly, 6/8K, Heavy Duty................................................................................................... 2-10 Caster Assembly - Springless .............................................................................................................. 2-12 Finish Instructions - All Models ............................................................................................................ 2-15 Cover Retainer Clip Kit ...................................................................................................................... 2-26 Auto Coast Installation....................................................................................................................... 2-29 Spring Assembly, Auto Coast ............................................................................................................. 2-32 Actuator Assembly, Auto Coast .......................................................................................................... 2-34 Manual Coast Assembly .................................................................................................................... 2-36 Manual Coast Assembly, Model 113, Deadman .................................................................................. 2-38 Load Backrest and Tray Installation ..................................................................................................... 2-40 Tray, Battery Top .............................................................................................................................. 2-42 Battery Kit Roller Installation ............................................................................................................... 2-44 Battery Roller Assembly ..................................................................................................................... 2-46 Tractor Skirt Installation ..................................................................................................................... 2-48 Controls, Load Backrest Installation ..................................................................................................... 2-50 Cover, Electrical System .................................................................................................................... 2-52 Handle and Mounting, Models 111, 112.............................................................................................. 3-2 Handle and Mounting, Models 113, 114.............................................................................................. 3-4 Handle Mounting and Installation, Model 113 with Deadman.................................................................. 3-7 Handle Assembly, Models 111, 112 .................................................................................................. 3-10 Handle Assembly, Models 113, 114 with Deadman ............................................................................. 3-13 Handle Assembly, Center Rider with End Rider Handle.......................................................................... 3-17 Handle Arm Assembly with Twist Grips ............................................................................................... 3-22 Handle Arm Assembly....................................................................................................................... 3-24 Handle Arm Assembly with Extended Twist Grips ................................................................................. 3-26 Switch Cover Assembly, All Models without Extended Twist Grips .......................................................... 3-28 Drive and Brake Assembly, Models 111, 112........................................................................................ 4-2 Drive and Brake Assembly, Models 113, 114........................................................................................ 4-5 Drive and Brake Assembly, Model 113, Deadman ................................................................................. 4-8 Drive Unit Sub-Assembly .................................................................................................................... 4-10

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Pallet Trucks/Tow Tractor, Models 111/112/113/114 - Table of Contents

Lower Drive Unit Assembly, All Models ............................................................................................... 4-12 Motor Sub-Assembly ......................................................................................................................... 4-16 Handle Assembly, Brake ................................................................................................................... 4-19 Brake Assembly, Models 111/112/113 With Deadman ...................................................................... 4-22 Brake Assembly, Models 113/114..................................................................................................... 4-24 Electrical System - Model 111 .............................................................................................................. 5-2 Electrical System - Model 112 .............................................................................................................. 5-3 Electrical System - Model 113 .............................................................................................................. 5-4 Electrical System - Model 114 .............................................................................................................. 5-5 Electrical System - All Models ............................................................................................................... 5-6 Grab Rail Assembly .......................................................................................................................... 5-10 Foot Switch Installation, Models 113, 114........................................................................................... 5-16 Contactor Assembly .......................................................................................................................... 5-18 Horn Assembly................................................................................................................................. 5-20 Ignition Switch Installation ................................................................................................................. 5-22 Battery Connector Assembly............................................................................................................... 5-24 Maintenance Tool, Programmable ...................................................................................................... 5-26 Motors ............................................................................................................................................ 5-28 Hydraulic System................................................................................................................................ 6-2 Pump and Motor Assembly .................................................................................................................. 6-4 Lift Cylinder ....................................................................................................................................... 6-6 Assembly Locator, 6000 lb. ................................................................................................................. 7-2 Bellcrank/Pull Rod Mounting, 6000 lb. ................................................................................................. 7-4 Pull Rod/Fork Trail, Mounting, 6000 lb. ................................................................................................ 7-6 Pull Rod Assembly, 6000 lb. ................................................................................................................ 7-8 Pull Rod Description Table, 6000 lb.................................................................................................... 7-11 Slide Entry, 6000 lb. ........................................................................................................................ 7-12 Assembly Locator, 8000 lb. ............................................................................................................... 7-14 Pull Rod/Bellcrank Mounting, 8000 lb. ............................................................................................... 7-16 Pull Rod/Fork Trail Mounting, 8000 lb. ............................................................................................... 7-18 Pull Rod Assembly, 8000 lb. .............................................................................................................. 7-20 Pull Rod Description Table, 8000 lb.................................................................................................... 7-23 Lift Cylinder Mounting ....................................................................................................................... 7-24 Load Wheel Assembly, Standard, 6000/8000 lb. ............................................................................... 7-26 Load Wheel Assembly, Tandem, Split Wheel, 8000 lb. ........................................................................ 7-28 Load Wheel Assembly, Tandem, Full Wheel, 8000 lb........................................................................... 7-30 All Travel Alarm Kit............................................................................................................................. 8-2 Meter Installation ................................................................................................................................ 8-4 Auxiliary Power.................................................................................................................................. 8-6 Coupler Installation, Tow ..................................................................................................................... 8-8 Handle/Arm Kit ............................................................................................................................... 8-10

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SECTION 1 General Information To Our Customer ................................................................................................................................................. 1-3 How To Use Catalog If Part Number Is Not Known .................................................................................................. 1-4 How To Use Catalog If Part Number Is Known......................................................................................................... 1-5 Major Assemblies ................................................................................................................................................ 1-7 Recommended Spare Parts List............................................................................................................................... 1-9 Hardware Parts List ............................................................................................................................................ 1-11 Bulk Items List..................................................................................................................................................... 1-13

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Pallet Truck/Tow Tractor, Models 111/112/113/114 - General Information

7/13/01

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PDPM - 0195

Pallet Truck/Tow Tractor, Models 111/112/113/114 - General Information To Our Customer

To Our Customer

1

The Part Numbers in this Parts Catalog were correct at the time your truck was manufactured. It is our policy to constantly improve our products, therefore, part numbers may continue to change. When ordering parts, verify part numbers through your Dealer’s Parts Catalog, which is kept up to date. Also note that Illustrations of assemblies and components may not necessarily conform to the exact installation as they appear on your truck.

In addition to Part Number and Description, have available:

This Catalog contains navigational aids to help you locate specific parts information.

Authorized Raymond Dealers ONLY, please fax your Technical Inquiry to (315) 463-9145.

For further assistance after faxing your Technical Inquiry, please call (315) 463-5000.

PDPM - 0195

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Pallet Truck/Tow Tractor, Models 111/112/113/114 - General Information How To Use Catalog If Part Number Is Not Known

How To Use Catalog If Part Number Is Not Known

1

IF THE PART NUMBER IS NOT KNOWN

Major Assemblies

SECTION 7 MAST SECTION 6 HYDRAULIC COMPONENTS

DO THIS

SECTION 3 STEERING AND CONTROLS

1.

SECTION 5 SECTION 4 ELECTRICAL COMPONENTS AND

SECTION 2 FINISH AND ACCESSORIES

Determine in which Section the part is located using the illustration.

Drive and Brake

Drive Unit Assembly SYSTEMS - 271" and Above Elevated Height ..............................................................................4-2 Drive Unit Assembly - 270" and Below Elevated Height...............................................................................4-4 Deadman Brake Assembly ........................................................................................................................4-6 SECTION(used 4 with motor 570-262/500 only) ...............................................................4-8 Brake Assembly/Installation DRIVE AND Drive Unit Brake Assembly ......................................................................................................................4-12 BRAKE .....................................................................................................................4-14 Brake Assembly Installation Inertial Dampener ..................................................................................................................................4-16

2.

Turn to the TABLE OF CONTENTS in the applicable Section.

Figure 1-1: Major Assemblies

1-3

Frame Assembly - DS/DT

7 29

5

28

30

23

12

26 25 24

20

11

22

4

6 10

19

21

17

18

16 15

14

13 31 2

9 8

40

3.

Refer to the PAGE NUMBER selected from the TABLE OF CONTENTS. Locate the desired part and note the ITEM NO.

37

36

39

3

38 1

FIGURE 2-2 ITEM NO. 1

Figure 2-2: Frame Assembly - DS/DT

2-1

2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27

4.

Refer to the corresponding PART LIST. Use the FIGURE & ITEM NO. to find the Part Number, Description, etc.

28 29 30 31

QTY

PART NUMBER

5

828-005-691/003

5

828-005-691/001

5

828-005-691/002

REF 1 1 1 2 2 1 1 1 1 2 2 1 1 1 2 2 1 1 1 1 1 1 1 1 1 2 2 1 1 1 1 1 1 1 1

828-006-283 714-206 828-004-421 861-026 462-032 710-264P 750-433 828-004-622 828-006-364 750-006 771-049 760-130 810-733 828-004-651 710-067 771-019 114-008-306 114-009-695 1-150-057 1-150-001 7-590-006/001 114-008-718/005 5-015-003 5-015-004 828-004-672 828-004-671 710-069 411-938/001 411-938/003 411-938/002 411-938/004 828-004-674 828-004-683 828-004-682 154-009-117/001

A= 14" Battery Compartment B= 16" Battery Compartment C= 21" Battery Compartment D= Without Rear Posts E= With Rear Posts

F= Standard G= Remote H= SMARTi K= Standard/Bypass L= SMARTi/Bypass

DESCRIPTION Roller Assembly (consists of items 36 through 40) Roller Assembly (consists of items 36 through 40) Roller Assembly (consists of items 36 through 40) Frame Weldment Door Weldment Screw Bracket, Latch Pin, Clevis Bearing Screw Nut, Hex ODI Assembly ODI Assembly Nut, Hex Washer Nut, Lock Pin, Roll Bracket, Key Screw Washer Switch Assembly, Key Switch Assembly, Key Switch, Push Button Switch, Lock with Keys Switch, Push Button SMARTi Assembly Nut, Hex Nut, Hex Bracket Weldment Washer Screw Decal, Keyswitch (Not Shown) Decal, Keyswitch (Not Shown) Decal, Keyswitch (Not Shown) Decal, Keyswitch (Not Shown) Cable Assembly, SC to SMARTi Bracket, SMARTi Clamp, ODI Static Strap, Insulated M= Remote/Bypass N= Remote/SMARTi O= DT 001 to 3842/DS 001 to 3802 P= Remote/SMARTi/Bypass Q= DT 001 to 3566/DS 001 to 3640

USED ON A B C A, Q S

R

O T H, L, M, P

F, H, K, L, M, R F, H, K, L, M, P, R M, R, R G, M, N, P K, L, M, P, R H, L, N, P H, L, N, P H, L, N, P

F, H G K, L M, N, P H, L, N, P H, L, N, P F, G, K, M S= DT 3567 and Up/DS 3641 and Up T= DT 3843 and Up/DS 3803 and Up R= Recommended Spare

List 2-2: Frame Assembly - DS/DT

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PDPM - 0195

Pallet Truck/Tow Tractor, Models 111/112/113/114 - General Information How To Use Catalog If Part Number Is Known

How To Use Catalog If Part Number Is Known

IF THE PART NUMBER IS KNOWN

APPENDIX B

DO THIS

1

Numerical Parts List

024-296-290/260 ..... Cable Assembly ................................. 5-15 024-296-420/261 ..... Cable Assembly ................................. 5-15 024-297-280/000 ..... Cable Assembly ................................. 5-15 024-297-310/000 ..... Cable Assembly ................................. 5-15 024-297-430/000 ..... Cable Assembly ................................. 5-15 029-002-380/001 ..... Cable Assembly (MDE2 to S1) .............. 5-3 029-002-380/002 ..... Cable Assembly (MDE2 to S2) .............. 5-3 030-504-008/003 ..... Hose Assembly .................................... 6-5 1-000-013 ................ Battery, 6 Volt .................................... 5-15 1-011-011 ................ Terminal Boot, Right Hand ................. 5-15 1-011-012 ................ Terminal Boot, Left Hand .................... 5-15 1-012-502/003 ......... Bushing, Reducer ................................. 5-6 1-074-104/001 ......... Standoff .............................................. 5-3 1-085-186 ................ Cover, Internal..................................... 2-7 1-105-216/01 ........... Contact Tip Kit ..................................... 5-5 1-105-216/04 ........... Switch/Actuator Assembly .....................5-5 1-105-216/05 ........... Cover, Top ........................................... 5-5 1-105-216/07 ........... Spring, Return...................................... 5-5 1-105-216/09 ........... Coil Assembly...................................... 5-5 1-105-225 ................ Contactor Assembly ............................. 5-5 1-105-225 ................ Contactor, Forward/Reverse.................. 5-3 1-110-920/092 ......... Heater................................................. 3-5 1-120-098 ................ Potentiometer, Gear ............................. 3-5 1-120-098 ................ Potentiometer, Gear ............................. 3-5 1-150-366 ................ Switch, Brake/Lift Cutout....................... 5-3 1-150-368 ................ Switch, Key .......................................... 5-3 1-150-378 ................ Switch, Key .......................................... 5-3 1-150-384 ................ Switch, Emergency, Reverse ..................3-5 1-150-384 ................ Switch, Emergency, Reverse ..................3-5 1-150-386 ................ Seal .................................................... 3-5 1-150-386 ................ Seal .................................................... 3-5 1-150-418 ................ Switch, Function ................................... 3-5 1-150-418 ................ Switch, Function ................................... 3-5 1-150-425 ................ Switch, Travel ....................................... 3-5 1-150-425 ................ Switch, Travel ....................................... 3-5 1-187-082 ................ Motor Controller .................................. 5-3 DESCRIPTION ON 291-011.................... RingUSED ...................................................

4-3 291-012.................... Ring ................................................... 4-3 Roller Assembly A ....................................... 3-3 360-049.................... Pad, Bumper 360-062/003 ............ Guard, Cable .................................... 5-11 (consists of items 36 through 40) 360-065/001 ............ Cover, Front ........................................ 2-7 Roller Assembly B 360-068.................... Cover, Gearbox Motor ......................... 4-9 (consists of items 36 through 40) 370-637/005 ............ Tape, Double Sided ..............................3-6 400-081/0 ................ Plate, Backing ................................... 4-15 Roller Assembly C 400-081/02 .............. Cam ................................................ 4-15 (consists of items 36 through 40) 400-081/03 .............. Lever, Brake ...................................... 4-15 Frame Weldment A, Q....................................... 4-15 400-081/04 .............. Ring, Safety 400-081/05 .............. Shoe Assembly .................................. 4-15 Door Weldment S 400-081/06 .............. Spring, Return.................................... 4-15 Screw 400-081.................... Brake Assembly ................................ 4-15 Bracket, Latch 400-081.................... Brake Assembly ................................. 4-11 400-160....................

Pinion, Drive .....................................

4-11 Pin, Clevis 400-160.................... Pinion, Drive ........................................ 4-9 Bearing R 411-511/015 ............ Decal, Raymond .................................. 2-7 411-534.................... Decal, Emergency Disconnect ............... 2-7 Screw 411-552.................... Decal, Warning.................................... 2-7 Nut, Hex 411-582.................... Decal, Made In Canada ....................... 2-7 411-587/001 ............ Decal, No ODI Assembly ORiding, Black 9" ................... 2-7 411-633.................... Decal, Caution, Bilingual .....................2-7 ODI Assembly T 411-637/001 ............ Decal, Emergency Disconnect, Bilingual 2-7 Nut, Hex 411-639.................... Decal, Clear ........................................ 2-7 411-680.................... Decal, Washer H, Operating L, M, P ................................. 2-7 411-681.................... Decal, Replacement Instruction ............. 2-7

411-773 .................... Decal, No Riding, Bilingual ..................2-7 411-789 .................... Decal, Warning....................................2-7 411-790 .................... Decal, Warning, Bilingual ....................2-7 411-848 .................... Decal, 24 Volt Cable System .............. 5-11 411-849 .................... Decal, 24 Volt Cable System .............. 5-11 411-850 .................... Decal, Charging Warning ..................5-11 411-851 .................... Decal, Charging Warning ..................5-11 411-852 .................... Decal, Battery Swivel Warning ............ 5-11 411-853 .................... Decal, Battery Swivel Warning ............ 5-11 412-454 .................... Decal, ISO 9001..................................2-7 412-586 .................... Plate, Lowlift Specification (U.S.) ...........2-7 412-588 .................... Plate, Lowlift Specification (Canadian) ..2-7 441-013 .................... Bearing, Sealed....................................4-9 441-127 .................... Bearing, Shield ...................................7-5 447-098 .................... Bearing, Cone ....................................4-3 447-108 .................... Bearing, Cone ....................................4-3 447-562 .................... Bearing, Cup ......................................4-3 447-579 .................... Bearing, Cup ......................................4-3 462-029 .................... Bushing, Flanged ................................4-5 464-034 .................... Bushing ..............................................2-3 464-035 .................... Bushing ..............................................2-3 464-035 .................... Bushing ..............................................7-3 464-036 .................... Bearing, Oilite Super ...........................7-5 520-078/03 .............. Plug, Shipping ..................................... 6-9 530-449 .................... O-Ring ...............................................4-5 530-490/038 ............ O-Ring, Motor ....................................4-9 540-062 /100 ........... Cylinder, Hydraulic (Eaton) ...................6-9 540-062/01 .............. Rod, Piston .........................................6-9 540-062/02 .............. Barrel Assembly ..................................6-9 540-062/03 .............. Seal Kit ...............................................6-9 540-062/200 ............ Cylinder, Hydraulic (Ultra).....................6-9 540-062 .................... Cylinder, Hydraulic ...............................6-5 560-206/123 ............ Valve, Flow Control (2 GPM) ................6-7 560-206/130 ............ Reservoir Kit (With Tubes) .....................6-7 560-206/132 ............ Adapter Block (With Check Valve) .........6-7 560-206/135 ............ Plug, Vent (With 40 Micron Filter) .........6-7 560-209/04 .............. Valve/Coil, Solenoid Release.................6-7 560-209/06 .............. Valve, Adjustable Relief ........................6-7 560-209/07 .............. Pump (With Coupling, Bolts & Gasket) ..6-7 560-209/08 .............. Elbow, 90 Degree ...............................6-7 560-209/09 .............. Switch, Solenoid Start ........................... 6-7 560-213/01 .............. Motor, 24 Volt DC 2 Terminal ...............6-7 560-213/01 .............. Pump Motor....................................... 5-23 560-213/02 .............. Brush Set ...........................................5-23 560-213 .................... Pump and Motor Assembly ...................6-5 560-213 .................... Pump/Motor Assembly ........................6-7 570-271/515 ............ Brush Lead Assembly Kit .................... 5-23 570-271/516 ............ Commutator End Bearing .................. 5-23 570-271/516 ............ Drive End Bearing ............................. 5-23 570-271/517 ............ Washer ............................................. 5-23 570-316/511 ............ Seal .................................................. 5-23 570-316/513 ............ Retaining Ring ...................................5-23 570-360/511 ............ Brush Set ...........................................5-23 570-360/512 ............ Brush Spring Set................................. 5-23 570-864 .................... Drive Motor - S/N 5478 & Up ............ 5-23 570-864 .................... Drive Motor, 24 Volt ........................... 4-11 590-514 .................... Fuse, 15 Amp ......................................5-3 590-638/001 ............ Horn Assembly.....................................5-3 590-701 .................... Battery Connector ..............................5-15 590-701 .................... Battery Connector ..............................5-17 590-701 .................... Battery Connector ................................5-6 600-213 .................... Grommet .......................................... 5-15 610-307 .................... Shaft, Flexible ......................................3-7

123-456-789.......................2-5

1.

Locate the Part Number in the NUMERICAL INDEX (APPENDIX B). Note the Section & page number(s) where the part is decribed.

FIGURE 2-2 ITEM NO. 1

2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27

Frame Assembly - DS/DT

7 29

5

28

30

23

12 11

22

4

6 10

21

28 29 30 31

26 25

QTY

PART NUMBER

5

828-005-691/003

5

828-005-691/001

5

828-005-691/002

REF 1 1 1 2 2 1 1 1 1 2 2 1 1 1 2 2 1 1 1 1 1 1 1 1 1 2 2 1 1 1 1 1 1 1 1

828-006-283 714-206 828-004-421 861-026 462-032 710-264P 750-433 828-004-622 828-006-364 750-006 771-049 760-130 810-733 828-004-651 710-067 771-019 114-008-306 114-009-695 1-150-057 1-150-001 7-590-006/001 114-008-718/005 5-015-003 5-015-004 828-004-672 828-004-671 710-069 411-938/001 411-938/003 411-938/002 411-938/004 828-004-674 828-004-683 828-004-682 154-009-117/001

24 Compartment A= 14" Battery 20 B= 16" Battery Compartment C= 21" Battery Compartment 19 D= Without Rear Posts E= With Rear Posts 18

F= Standard G= Remote H= SMARTi

17 K= Standard/Bypass L= SMARTi/Bypass

16

15 14

Nut, Lock Pin, Roll Bracket, Key Screw Washer Switch Assembly, Key Switch Assembly, Key Switch, Push Button Switch, Lock with Keys Switch, Push Button SMARTi Assembly Nut, Hex Nut, Hex Bracket Weldment Washer Screw Decal, Keyswitch (Not Shown) Decal, Keyswitch (Not Shown) Decal, Keyswitch (Not Shown) Decal, Keyswitch (Not Shown) Cable Assembly, SC to SMARTi Bracket, SMARTi Clamp, ODI Static Strap, Insulated

M= Remote/Bypass N= Remote/SMARTi O= DT 001 to 3842/DS 001 to 3802 P= Remote/SMARTi/Bypass Q= DT 001 to 3566/DS 001 to 3640

B-1 F, H, K, L, M, R F, H, K, L, M, P, R M, R, R G, M, N, P K, L, M, P, R H, L, N, P H, L, N, P H, L, N, P

F, H G K, L M, N, P H, L, N, P H, L, N, P F, G, K, M S= DT 3567 and Up/DS 3641 and Up T= DT 3843 and Up/DS 3803 and Up R= Recommended Spare

2.

Find the Section & page number in the PARTS LIST referenced by the Numerical Index. Locate the Part Number. Note the part's FIGURE & ITEM NO.

List 2-2: Frame Assembly - DS/DT

13

2-7 31 2

123-456-789 9 8

40

37

36

39

3.

Find the FIGURE & ITEM NO. on the associated illustration for a pictorial view of the part.

3

38 1

Figure 2-2: Frame Assembly - DS/DT

2-1

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Pallet Truck/Tow Tractor, Models 111/112/113/114 - General Information Major Assemblies

Major Assemblies

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Pallet Truck/Tow Tractor, Models 111/112/113/114 - General Information Recommended Spare Parts List

Recommended Spare Parts List Description

Part No.

Qty.

Fig

Description

Ball 1/2"..................................... 850-015 ............. 34 ....... 4-5 Ball 9/16" ................................... 850-017 ............. 35 ....... 4-5 Ball Joint, Brake ............................ 860-730/008........ 1 ....... 3-3 Bearing, Commutator End .............. 442-205 ............... 1 ....... 6-2 Bearing, Cup ............................... 671-041/13.......... 1 ....... 2-6 Bearing, Handle ........................... 850-135-959......... 2 ....... 3-7 Bearing, King Pin.......................... 671-041/14.......... 1 ....... 2-6 Bearing, Non-Shielded .................. 441-015 ............... 2 ..... 7-11 Bearing, Shield............................. 441-127 ............... 2 ....... 7-7 Bearing, Sleeve, Grooved.............. 780-330/001........ 2 ....... 7-2 Bearing, Sleeve ............................ 7-460-001/001 ..... 4 ....... 7-3 Bearing, Sleeve ............................ 7-460-004/002 ..... 2 ..... 7-11 Bearing, Sleeve ............................ 7-460-004/003 ..... 2 ....... 7-9 Bearing, Sleeve ............................ 7-460-004/004 ..... 2 ....... 7-3 Bearing, Sleeve ............................ 7-460-004/005 ..... 1 ....... 7-2 Bearing, Sleeve ............................ 7-460-004/006 ..... 2 ....... 7-7 Bearing, Thrust ............................. 671-040/013........ 1 ....... 2-5 Bearing, Thrust ............................. 671-041/11.......... 1 ....... 2-6 Bearing ....................................... 441-127 ............... 2 ....... 2-4 Bearing ....................................... 447-043 ............... 2 ....... 4-5 Bearing ....................................... 447-104 ............... 1 ....... 4-5 Bearing ....................................... 447-105 ............... 1 ....... 4-5 Bearing ....................................... 7-441-201/002 ..... 1 ....... 4-6 Brush (4 per) ................................ 570-260/511........ 1 ....... 5-9 Brush (4 per) ................................ 570-865/514........ 1 ....... 5-9 Brush Set (Holder & Springs) .......... 560-213/07.......... 1 ....... 6-2 Bumper, Handle............................ 413-069 ............... 1 ....... 3-1 Bushing Machining ....................... 850-135-901......... 2 ....... 3-2 Bushing, Flanged .......................... 462-032 ............... 2 ....... 4-7 Bushing ....................................... 460-014 ............... 2 ....... 3-1 Bushing ....................................... 460-061 ............... 4 ..... 2-11 Bushing ....................................... 460-065 ............... 1 ....... 3-1 Bushing ....................................... 7-460-004/004 ..... 2 ....... 7-9 Bushing ....................................... 850-135-901......... 2 ....... 3-3 Button Assembly, Nose, Red........... 850-135-976/001 . 1 ....... 3-4 Cone, Bearing.............................. 671-024/04.......... 2 ....... 2-5 Cone, Bearing.............................. 671-040/015........ 1 ....... 2-5 Connector, Battery ........................ 590-701 ............... 1 ....... 5-7 Contact Assembly, Fixed ................ 1-105-224/01 ....... 2 ....... 5-4 Contact Assembly, Moving............. 1-105-224/02 ....... 1 ....... 5-4 Cup, Bearing ...............................671-024/03.......... 2 ....... 2-5 Cup, Bearing ...............................671-040/014........ 1 ....... 2-5 Diode Assembly............................ 850-136-854......... 1 ....... 5-1 Diode Module Assembly ................ 154-010-796......... 1 ....... 5-5 Fitting, Grease.............................. 840-018 ............... 2 ..... 7-12 Fitting, Grease.............................. 841-111 ............... 6 ..... 7-12 Fuse, 15 Amp (FU3)...................... 590-514 ............... 1 ....... 5-1 Fuse, 150Amp (FU1)..................... 590-587/109........ 1 ....... 5-1 Fuse, 250 Amp (FU2) .................... 590-587/113........ 1 ....... 5-1 Horn, 24 Volt ............................... 590-629 ............... 1 ....... 5-5 Indicator, LED Red......................... 850-139-036......... 1 ....... 5-1 Kit, Ring Set ................................. 828-005-547......... 1 ....... 4-5 Kit, Seal Replacement.................... 540-068/421........ 1 ....... 6-3 Kit, Spring Replacement................. 671-040/113........ 1 ....... 2-5 Kit, Switch, Start Service ................ 560-213/06.......... 1 ....... 6-2 Kit, Tip Contactor.......................... 1-105-224/07 ....... 1 ....... 5-4 Meter, Battery............................... 870-246 ............... 1 ....... 8-2

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Part No.

Qty.

Fig

Meter, Hour/Battery With lift Interrupt .......................... 870-055 ............... 1....... 8-2 Meter, Hour/Battery ..................... 870-248 ............... 1....... 8-2 Meter, Hour ................................. 870-251 ............... 1....... 8-2 Microswitch ................................. 1-150-324 ............ 1 ....... 4-1 Module, Diode ............................. 850-136-856 ........ 1....... 3-4 Nut............................................. 750-467 ............... 6....... 7-9 O-Ring ........................................ 671-041/12 ......... 1....... 2-6 Pin, Eccentric ............................... 850-135-024 ........ 2 ....... 7-3 Pin, Pull Rod................................. 850-137-669 ........ 2 ....... 7-9 Potentiometer ............................... 1-012-098 ............ 1....... 3-6 Potentiometer ............................... 1-120-098 ............ 1....... 3-4 Relay .......................................... 1-100-010 ............ 1....... 5-1 Return Spring ............................... 400-059/06 ......... 2 ....... 4-8 Rod, Threaded ............................. 850-138-746 ........ 2 ....... 7-9 Seal, Oil ..................................... 530-638 ............... 1 ....... 4-5 Seal, Oil ..................................... 530-687 ............... 1 ....... 4-6 Shaft, Flexible .............................. 610-307 ............... 2 ....... 3-7 Shaft, Front Fork ........................... 850-138-836 ........ 2 ....... 7-5 Shaft, Rear Fork ........................... 850-138-342 ........ 2....... 7-8 Shaft, Rear Link ............................ 850-138-347 ........ 2....... 7-9 Shaft, Wheel ............................... 850-135-634 ........ 1 ..... 7-11 Shield, Bearing ............................ 671-041/15 ......... 1....... 2-6 Shoe Assembly ............................ 400-059/05 ........ 2 ....... 4-9 Slide, Back .................................. 850-138-621 ........ 2....... 7-6 Slide, Front .................................. 850-138-620 ........ 2....... 7-6 Slider.......................................... 850-138-302 ........ 2....... 7-6 Spacer, Pull Rod ........................... 360-067/001 ....... 2....... 7-3 Spring, Brush (4) .......................... 570-446/516 ....... 1....... 5-9 Spring, Coast............................... 830-238 ............... 1..... 2-11 Spring, Compression .................... 830-204 ............... 2....... 3-6 Spring, Compression .................... 830-249 ............... 1 ....... 3-1 Spring, Compression .................... 830-251 ............... 1..... 2-12 Spring, Handle Return................... 830-337 ............... 1....... 3-3 Spring, Handle Return................... 830-339 ............... 1....... 4-7 Spring, Handle............................. 830-346 ............... 1..... 2-11 Spring, Lever Return...................... 830-044 ............... 1....... 4-2 Spring, Lever Return...................... 830-424 ............... 1....... 4-3 Spring, Parking Brake ................... 830-341 ............... 1....... 4-7 Spring, Return .............................. 1-105-224/05....... 1....... 5-4 Spring, Return .............................. 400-059/06 ........ 2 ....... 4-9 Spring, Torsion ............................. 830-347 ............... 1 ....... 3-7 Spring......................................... 830-226 ............... 1 ....... 4-1 Spring......................................... 830-424 ............... 1....... 4-1 Suppressor Assembly .................... 850-136-425/002. 1....... 5-1 Switch, Foot................................. 1-150-334 ............ 1 ....... 5-3 Switch, Function ........................... 1-150-418 ............ 3....... 3-4 Switch, Lift Limit ............................ 1-150-069 ............ 1....... 5-1 Switch, Lift Limit ............................ 1-150-324 ............ 1....... 5-1 Switch, Pushbutton........................ 5-590-004/001..... 1....... 3-6 Switch......................................... 1-150-383 ............ 2....... 3-4 Switch......................................... 1-150-384 ............ 1....... 3-4 Switch......................................... 1-150-418 ............ 1....... 3-6 Tire, Rubber ................................. 630-356/001 ....... 1 ....... 4-4 Wheel (Tan) ................................. 632-061/007 ....... 2 ....... 2-2 Wheel W/O Bearings .................. 671-024/25 ......... 1....... 2-5 Wheel, Poly................................. 632-071/007 ....... 1..... 7-13 Wheel......................................... 632-421/CR7 ....... 1....... 2-4 Wheel......................................... 671-041/07 ......... 1....... 2-6

1-9

7/13/01

Pallet Truck/Tow Tractor, Models 111/112/113/114 - General Information Recommended Spare Parts List

7/13/01

1-10

PDPM - 0195

Pallet Truck/Tow Tractor, Models 111/112/113/114 - General Information Hardware Parts List

Hardware Parts List Description

Part No.

Qty.

Bolt, Shoulder...................................... 716-135 .....................1 Bolt .................................................... 710-010 .....................2 Fitting, Grease..................................... 840-033 .....................2 Key, Woodruff #607 ............................ 850-111 .....................2 Key, Woodruff ..................................... 7-850-100/015...........1 Key, Woodruff ..................................... 850-111 .....................1 Kit, Wheel Assembly ............................ 671-024/12 ...............1 Nut, Lock ............................................ 760-006 .....................4 Nut, Lock ............................................ 760-013 .....................6 Nut, Lock ............................................ 760-020 .....................6 Nut, Lock ............................................ 760-103 .....................8 Nut, Lock ............................................ 760-148 .....................1 Nut, Lock ............................................ 760-176 .....................1 Nut, Lock ............................................ 760-920 .....................2 Nut, Slotted ........................................ 671-040/017 .............1 Nut .................................................... 671-012/09 ...............1 Nut .................................................... 671-040/011 .............1 Nut .................................................... 750-005 .....................4 Nut .................................................... 750-006 .....................9 Nut .................................................... 750-008 .....................5 Nut .................................................... 750-013 .....................8 Nut .................................................... 750-020 ...................17 Nut .................................................... 750-036 .....................2 Nut .................................................... 750-049 .....................2 Nut .................................................... 750-054 .....................4 Nut .................................................... 750-412 .....................6 Nut .................................................... 750-446 .....................2 Nut .................................................... 750-455 .....................1 Nut .................................................... 760-006 .....................2 Nut .................................................... 760-013 .....................7 Nut .................................................... 760-148 .....................4 Nut .................................................... 761-944 .....................2 Pin, Clevis........................................... 812-00-178 ................1 Pin, Cotter........................................... 810-910 .....................2 Pin, Roll .............................................. 810-728 .....................2 Pin, Roll .............................................. 810-745 .....................3 Pin, Roll .............................................. 811-120 .....................2 Pin, Roll .............................................. 811-145 .....................2 Pin, Spirol ........................................... 810-717 .....................2 Pin, Spring, Slotted .............................. 810-813 .....................2 Pin, Spring .......................................... 810-724 .....................1 Pin, Spring .......................................... 810-747 .....................1 Pin, Spring .......................................... 811-138 .....................1 Pin, Spring .......................................... 811-140 .....................1 Pin ..................................................... 810-746 .....................2 Rest, Front Weldment............................ 850-135-316 ..............1 Ring, Snap, External............................. 810-131 .....................2 Ring, Snap.......................................... 7-810-002/037...........1 Ring, Snap.......................................... 810-086 .....................1 Screw, Set........................................... 724-230 .....................2 Screw, Set........................................... 724-341 .....................1 Screw, Set........................................... 724-363 .....................1 Screw, Set........................................... 724-399 .....................4 Screw, Set........................................... 724-414 .....................4 Screw, Washer.................................... 671-012/05 ...............1 Screw................................................. 701-001 .....................2 Screw................................................. 701-021 .....................2 Screw................................................. 701-058 .....................2 Screw................................................. 701-060 ...................12 Screw................................................. 701-062 .....................8 Screw................................................. 701-066 .....................2 Screw................................................. 701-070 .....................8 Screw................................................. 701-086 .....................8 Screw................................................. 701-100 .....................2 Screw................................................. 701-115 .....................4

PDPM - 0195

Description

1

Part No.

Qty.

Screw .................................................701-119 ..................... 2 Screw .................................................701-120 ..................... 3 Screw .................................................701-142 ..................... 2 Screw .................................................701-147 ..................... 2 Screw .................................................701-183 ..................... 2 Screw .................................................701-190 ..................... 3 Screw .................................................701-225 ..................... 2 Screw .................................................701-246 ..................... 4 Screw .................................................710-006 ..................... 6 Screw .................................................710-008 ..................... 6 Screw .................................................710-010 ..................... 8 Screw .................................................710-012 ..................... 4 Screw .................................................710-025 ..................... 2 Screw .................................................710-068 ..................... 2 Screw .................................................710-069 ................... 24 Screw .................................................710-071 ..................... 5 Screw .................................................710-080 ..................... 1 Screw .................................................710-127 ..................... 4 Screw .................................................710-132 ..................... 8 Screw .................................................710-134 ..................... 4 Screw .................................................710-141 ..................... 8 Screw .................................................710-161 ..................... 1 Screw .................................................710-242 ..................... 4 Screw .................................................710-246 ..................... 7 Screw .................................................710-399 ..................... 2 Screw .................................................710-421 ..................... 4 Screw .................................................714-006 ..................... 4 Screw .................................................714-011 ..................... 2 Screw .................................................714-014/004 ........... 14 Screw .................................................714-021 ................... 10 Screw .................................................714-031 ..................... 4 Screw .................................................714-036 ..................... 4 Screw .................................................714-039 ..................... 3 Screw .................................................714-045 ..................... 8 Screw .................................................714-047 ................... 17 Screw .................................................714-052 ..................... 2 Screw .................................................714-071 ..................... 2 Screw .................................................714-098 ..................... 6 Screw .................................................714-127 ................... 12 Screw .................................................714-131 ..................... 4 Screw .................................................714-137 ..................... 8 Screw .................................................714-138 ..................... 8 Screw .................................................714-147 ..................... 2 Screw .................................................714-198 ................... 18 Screw .................................................714-205 ..................... 2 Screw .................................................714-290 ..................... 4 Screw .................................................715-026 ..................... 2 Screw .................................................715-032 ..................... 2 Screw .................................................715-064 ..................... 4 Screw .................................................716-112 ..................... 2 Screw .................................................716-121 ..................... 1 Screw .................................................716-122 ..................... 4 Screw .................................................724-230 ..................... 1 Screw .................................................724-250 ..................... 1 Screw .................................................724-341 ..................... 2 Screw .................................................724-363 ..................... 1 Screw .................................................724-535 ..................... 1 Screw .................................................743-030 ..................... 2 Screw .................................................743-031 ..................... 5 Screw .................................................745-008 ................... 10 Screw .................................................7-710-006/012 .......... 2 Screw .................................................7-710-008/020 .......... 3 Screw .................................................772-132..................... 4 Screw .................................................850-137-603 .............. 1 Shaft, Pivot ..........................................850-137-581 .............. 1

1-11

7/13/01

Pallet Truck/Tow Tractor, Models 111/112/113/114 - General Information Hardware Parts List

Shaft, Wheel ....................................... 850-137-070.............. 1 Spacer ............................................... 771-033 ................. AR Spacer................................................ 771-043 .................... 4 Spacer................................................ 850-136-857.............. 1 Washer, Compression........................... 671-015/19............... 2 Washer, Flat ........................................ 771-007 .................... 8 Washer, Flat ........................................ 771-009 .................... 4 Washer, Flat ........................................ 771-012 .................... 2 Washer, Flat ........................................ 771-016 .................... 4 Washer, Flat ........................................ 771-019 .................... 2 Washer, Flat ........................................ 771-023 .................... 4 Washer, Flat ........................................ 771-025 .................... 4 Washer, Flat ........................................ 771-042 .................... 4 Washer, Flat ........................................ 771-107 .................... 2 Washer, Flat ........................................ 771-109 .................... 1 Washer, Flat ........................................ 771-116 .................. 12 Washer, Flat ........................................ 771-119 .................. 20 Washer, Flat ........................................ 771-127 .................... 2 Washer, Flat ........................................ 771-128 .................... 4 Washer, Flat ........................................ 771-161 .................... 3 Washer, Flat ........................................ 771-169 .................... 4 Washer, Lock....................................... 5-019-005.................. 2 Washer, Lock....................................... 5-019-006.................. 3 Washer, Lock....................................... 714-123 .................... 1 Washer, Lock....................................... 772-012 .................... 2 Washer, Lock....................................... 772-104 .................... 2 Washer, Lock....................................... 772-107 .................... 4 Washer, Lock....................................... 772-112 .................... 8 Washer, Lock....................................... 772-115 .................. 11 Washer, Lock....................................... 772-116 .................. 32 Washer, Lock....................................... 772-119 .................. 27

7/13/01

Washer, Lock ...................................... 772-123 ...................16 Washer, Lock ...................................... 772-127 .....................2 Washer, Lock ...................................... 772-128 .....................4 Washer, Lock ...................................... 774-007 ...................19 Washer, Lock ...................................... 774-009 ...................22 Washer, Lock ...................................... 774-107 .....................2 Washer, Lock ...................................... 774-116 .....................3 Washer, Lock ...................................... 774-254 .....................3 Washer, Nylon .................................... 776-233 .....................1 Washer .............................................. 671-012/06 ...............2 Washer .............................................. 671-015/05 ...............1 Washer .............................................. 671-040/016 .............1 Washer .............................................. 771-007 .....................2 Washer .............................................. 771-012 .....................2 Washer .............................................. 771-014 .....................8 Washer .............................................. 771-016 .....................8 Washer .............................................. 771-019 .....................6 Washer .............................................. 771-023 .....................3 Washer .............................................. 771-033 .....................4 Washer .............................................. 771-101 .....................2 Washer .............................................. 771-109 .....................1 Washer .............................................. 771-155 .....................8 Washer .............................................. 771-156 ...................AR Washer .............................................. 771-169 .....................4 Washer .............................................. 771-225 .....................1 Washer .............................................. 771-506 .....................4 Washer .............................................. 772-115 .....................2 Washer .............................................. 772-127 .....................2 Washer .............................................. 774-123 .....................1 Washer .............................................. 812-000-119 ............AR Wheel, Load ....................................... 632-076/002 .............4

1-12

PDPM - 0195

Pallet Truck/Tow Tractor, Models 111/112/113/114 - General Information Bulk Items List

PDPM - 0195

1-13

7/13/01

Pallet Truck/Tow Tractor, Models 111/112/113/114 - General Information Bulk Items List

7/13/01

1-14

PDPM - 0195

Truck Major Assemblies ........................................................................................................................................ 2-2 Operator End - Model 114 ................................................................................................................................... 2-4 Caster Installation ................................................................................................................................................ 2-6 Caster Assembly - 6K............................................................................................................................................ 2-8 Caster Assembly, 6/8K, Heavy Duty .................................................................................................................... 2-10 Caster Assembly - Springless ............................................................................................................................... 2-12 Finish Instructions - All Models ............................................................................................................................. 2-15 Cover Retainer Clip Kit ....................................................................................................................................... 2-26 Auto Coast Installation ........................................................................................................................................ 2-29 Spring Assembly, Auto Coast .............................................................................................................................. 2-32 Actuator Assembly, Auto Coast............................................................................................................................ 2-34 Manual Coast Assembly ..................................................................................................................................... 2-36 Manual Coast Assembly, Model 113, Deadman.................................................................................................... 2-38 Load Backrest and Tray Installation....................................................................................................................... 2-40 Tray, Battery Top ............................................................................................................................................... 2-42 Battery Kit Roller Installation ................................................................................................................................ 2-44 Battery Roller Assembly....................................................................................................................................... 2-46 Tractor Skirt Installation....................................................................................................................................... 2-48 Controls, Load Backrest Installation....................................................................................................................... 2-50 Cover, Electrical System...................................................................................................................................... 2-52

PDPM - 0195

2-1

7/13/01

Pallet Trucks/Tow Tractor, Models 111/112/113/114 - Finish and Accessories Truck Major Assemblies

7/13/01

2-2

PDPM - 0195

Pallet Trucks/Tow Tractor, Models 111/112/113/114 - Finish and Accessories Truck Major Assemblies

Pull Rod/Bellcrank Mounting, 8000 lb.

Load Wheel Assembly, Tandem, Split Wheel, 8000 lb.

PDPM - 0195

2-3

7/13/01

Pallet Trucks/Tow Tractor, Models 111/112/113/114 - Finish and Accessories Operator End - Model 114

7/13/01

2-4

PDPM - 0195

Pallet Trucks/Tow Tractor, Models 111/112/113/114 - Finish and Accessories Operator End - Model 114

PDPM - 0195

2-5

7/13/01

Pallet Trucks/Tow Tractor, Models 111/112/113/114 - Finish and Accessories Caster Installation

7/13/01

2-6

PDPM - 0195

Pallet Trucks/Tow Tractor, Models 111/112/113/114 - Finish and Accessories Caster Installation

PDPM - 0195

2-7

7/13/01

Pallet Trucks/Tow Tractor, Models 111/112/113/114 - Finish and Accessories Caster Assembly - 6K

7/13/01

2-8

PDPM - 0195

Pallet Trucks/Tow Tractor, Models 111/112/113/114 - Finish and Accessories Caster Assembly - 6K

PDPM - 0195

2-9

7/13/01

Pallet Trucks/Tow Tractor, Models 111/112/113/114 - Finish and Accessories Caster Assembly, 6/8K, Heavy Duty

7/13/01

2-10

PDPM - 0195

Pallet Trucks/Tow Tractor, Models 111/112/113/114 - Finish and Accessories Caster Assembly, 6/8K, Heavy Duty

PDPM - 0195

2-11

7/13/01

Pallet Trucks/Tow Tractor, Models 111/112/113/114 - Finish and Accessories Caster Assembly - Springless

7/13/01

2-12

PDPM - 0195

Pallet Trucks/Tow Tractor, Models 111/112/113/114 - Finish and Accessories Caster Assembly - Springless

PDPM - 0195

2-13

7/13/01

Pallet Trucks/Tow Tractor, Models 111/112/113/114 - Finish and Accessories Caster Assembly - Springless

7/13/01

2-14

PDPM - 0195

Pallet Trucks/Tow Tractor, Models 111/112/113/114 - Finish and Accessories Finish Instructions - All Models

PDPM - 0195

2-15

7/13/01

Pallet Trucks/Tow Tractor, Models 111/112/113/114 - Finish and Accessories Finish Instructions - All Models

7/13/01

2-16

PDPM - 0195

Pallet Trucks/Tow Tractor, Models 111/112/113/114 - Finish and Accessories Finish Instructions - All Models

PDPM - 0195

2-17

7/13/01

Pallet Trucks/Tow Tractor, Models 111/112/113/114 - Finish and Accessories Finish Instructions - All Models

7/13/01

2-18

PDPM - 0195

Pallet Trucks/Tow Tractor, Models 111/112/113/114 - Finish and Accessories Finish Instructions - All Models

PDPM - 0195

2-19

7/13/01

Pallet Trucks/Tow Tractor, Models 111/112/113/114 - Finish and Accessories Finish Instructions - All Models

7/13/01

2-20

PDPM - 0195

Pallet Trucks/Tow Tractor, Models 111/112/113/114 - Finish and Accessories Finish Instructions - All Models

PDPM - 0195

2-21

7/13/01

Pallet Trucks/Tow Tractor, Models 111/112/113/114 - Finish and Accessories Finish Instructions - All Models

C

7/13/01

C

2-22

PDPM - 0195

Pallet Trucks/Tow Tractor, Models 111/112/113/114 - Finish and Accessories Finish Instructions - All Models

PDPM - 0195

2-23

7/13/01

Pallet Trucks/Tow Tractor, Models 111/112/113/114 - Finish and Accessories Finish Instructions - All Models

7/13/01

2-24

PDPM - 0195

Pallet Trucks/Tow Tractor, Models 111/112/113/114 - Finish and Accessories Finish Instructions - All Models

PDPM - 0195

2-25

7/13/01

Pallet Trucks/Tow Tractor, Models 111/112/113/114 - Finish and Accessories Cover Retainer Clip Kit

7/13/01

2-26

PDPM - 0195

Pallet Trucks/Tow Tractor, Models 111/112/113/114 - Finish and Accessories Cover Retainer Clip Kit

PDPM - 0195

2-27

7/13/01

Pallet Trucks/Tow Tractor, Models 111/112/113/114 - Finish and Accessories Cover Retainer Clip Kit

7/13/01

2-28

PDPM - 0195

Pallet Trucks/Tow Tractor, Models 111/112/113/114 - Finish and Accessories Auto Coast Installation

PDPM - 0195

2-29

7/13/01

Pallet Trucks/Tow Tractor, Models 111/112/113/114 - Finish and Accessories Auto Coast Installation

7/13/01

2-30

PDPM - 0195

Pallet Trucks/Tow Tractor, Models 111/112/113/114 - Finish and Accessories Auto Coast Installation

PDPM - 0195

2-31

7/13/01

Pallet Trucks/Tow Tractor, Models 111/112/113/114 - Finish and Accessories Spring Assembly, Auto Coast

7/13/01

2-32

PDPM - 0195

Pallet Trucks/Tow Tractor, Models 111/112/113/114 - Finish and Accessories Spring Assembly, Auto Coast

PDPM - 0195

2-33

7/13/01

Pallet Trucks/Tow Tractor, Models 111/112/113/114 - Finish and Accessories Actuator Assembly, Auto Coast

7/13/01

2-34

PDPM - 0195

Pallet Trucks/Tow Tractor, Models 111/112/113/114 - Finish and Accessories Actuator Assembly, Auto Coast

PDPM - 0195

2-35

7/13/01

Pallet Trucks/Tow Tractor, Models 111/112/113/114 - Finish and Accessories Manual Coast Assembly

7/13/01

2-36

PDPM - 0195

Pallet Trucks/Tow Tractor, Models 111/112/113/114 - Finish and Accessories Manual Coast Assembly

PDPM - 0195

2-37

7/13/01

Pallet Trucks/Tow Tractor, Models 111/112/113/114 - Finish and Accessories Manual Coast Assembly, Model 113, Deadman

7/13/01

2-38

PDPM - 0195

Pallet Trucks/Tow Tractor, Models 111/112/113/114 - Finish and Accessories Manual Coast Assembly, Model 113, Deadman

PDPM - 0195

2-39

7/13/01

Pallet Trucks/Tow Tractor, Models 111/112/113/114 - Finish and Accessories Load Backrest and Tray Installation

7/13/01

2-40

PDPM - 0195

Pallet Trucks/Tow Tractor, Models 111/112/113/114 - Finish and Accessories Load Backrest and Tray Installation

PDPM - 0195

2-41

7/13/01

Pallet Trucks/Tow Tractor, Models 111/112/113/114 - Finish and Accessories Tray, Battery Top

7/13/01

2-42

PDPM - 0195

Pallet Trucks/Tow Tractor, Models 111/112/113/114 - Finish and Accessories Tray, Battery Top

PDPM - 0195

2-43

7/13/01

Pallet Trucks/Tow Tractor, Models 111/112/113/114 - Finish and Accessories Battery Kit Roller Installation

7/13/01

2-44

PDPM - 0195

Pallet Trucks/Tow Tractor, Models 111/112/113/114 - Finish and Accessories Battery Kit Roller Installation

PDPM - 0195

2-45

7/13/01

Pallet Trucks/Tow Tractor, Models 111/112/113/114 - Finish and Accessories Battery Roller Assembly

7/13/01

2-46

PDPM - 0195

Pallet Trucks/Tow Tractor, Models 111/112/113/114 - Finish and Accessories Battery Roller Assembly

PDPM - 0195

2-47

7/13/01

Pallet Trucks/Tow Tractor, Models 111/112/113/114 - Finish and Accessories Tractor Skirt Installation

7/13/01

2-48

PDPM - 0195

Pallet Trucks/Tow Tractor, Models 111/112/113/114 - Finish and Accessories Tractor Skirt Installation

PDPM - 0195

2-49

7/13/01

Pallet Trucks/Tow Tractor, Models 111/112/113/114 - Finish and Accessories Controls, Load Backrest Installation

7/13/01

2-50

PDPM - 0195

Pallet Trucks/Tow Tractor, Models 111/112/113/114 - Finish and Accessories Controls, Load Backrest Installation

PDPM - 0195

2-51

7/13/01

Pallet Trucks/Tow Tractor, Models 111/112/113/114 - Finish and Accessories Cover, Electrical System

7/13/01

2-52

PDPM - 0195

Pallet Trucks/Tow Tractor, Models 111/112/113/114 - Finish and Accessories Cover, Electrical System

PDPM - 0195

2-53

7/13/01

Pallet Trucks/Tow Tractor, Models 111/112/113/114 - Finish and Accessories Cover, Electrical System

7/13/01

2-54

PDPM - 0195

Handle and Mounting, Models 111, 112 ............................................................................................................... 3-2 Handle and Mounting, Models 113, 114 ............................................................................................................... 3-4 Handle Mounting and Installation, Model 113 with Deadman ................................................................................... 3-7 Handle Assembly, Models 111, 112.................................................................................................................... 3-10 Handle Assembly, Models 113, 114 with Deadman .............................................................................................. 3-13 Handle Assembly, Center Rider with End Rider Handle ........................................................................................... 3-17 Handle Arm Assembly with Twist Grips................................................................................................................. 3-22 Handle Arm Assembly ........................................................................................................................................ 3-24 Handle Arm Assembly with Extended Twist Grips................................................................................................... 3-26 Switch Cover Assembly, All Models without Extended Twist Grips ............................................................................ 3-28

PDPM - 0195

3-1

7/13/01

Pallet Trucks/Tow Tractor, Models 111/112/113/114 - Steering and Controls Handle and Mounting, Models 111, 112

7/13/01

3-2

PDPM - 0195

Pallet Trucks/Tow Tractor, Models 111/112/113/114 - Steering and Controls Handle and Mounting, Models 111, 112

PDPM - 0195

3-3

7/13/01

Pallet Trucks/Tow Tractor, Models 111/112/113/114 - Steering and Controls Handle and Mounting, Models 113, 114

A

B

B

A

7/13/01

3-4

PDPM - 0195

Pallet Trucks/Tow Tractor, Models 111/112/113/114 - Steering and Controls Handle and Mounting, Models 113, 114

PDPM - 0195

3-5

7/13/01

Pallet Trucks/Tow Tractor, Models 111/112/113/114 - Steering and Controls Handle and Mounting, Models 113, 114

7/13/01

3-6

PDPM - 0195

Pallet Trucks/Tow Tractor, Models 111/112/113/114 - Steering and Controls Handle Mounting and Installation, Model 113 with Deadman

PDPM - 0195

3-7

7/13/01

Pallet Trucks/Tow Tractor, Models 111/112/113/114 - Steering and Controls Handle Mounting and Installation, Model 113 with Deadman

7/13/01

3-8

PDPM - 0195

Pallet Trucks/Tow Tractor, Models 111/112/113/114 - Steering and Controls Handle Mounting and Installation, Model 113 with Deadman

PDPM - 0195

3-9

7/13/01

Pallet Trucks/Tow Tractor, Models 111/112/113/114 - Steering and Controls Handle Assembly, Models 111, 112

7/13/01

3-10

PDPM - 0195

Pallet Trucks/Tow Tractor, Models 111/112/113/114 - Steering and Controls Handle Assembly, Models 111, 112

PDPM - 0195

3-11

7/13/01

Pallet Trucks/Tow Tractor, Models 111/112/113/114 - Steering and Controls Handle Assembly, Models 111, 112

7/13/01

3-12

PDPM - 0195

Pallet Trucks/Tow Tractor, Models 111/112/113/114 - Steering and Controls Handle Assembly, Models 113, 114 with Deadman

PDPM - 0195

3-13

7/13/01

Pallet Trucks/Tow Tractor, Models 111/112/113/114 - Steering and Controls Handle Assembly, Models 113, 114 with Deadman

7/13/01

3-14

PDPM - 0195

Pallet Trucks/Tow Tractor, Models 111/112/113/114 - Steering and Controls Handle Assembly, Models 113, 114 with Deadman

PDPM - 0195

3-15

7/13/01

Pallet Trucks/Tow Tractor, Models 111/112/113/114 - Steering and Controls Handle Assembly, Models 113, 114 with Deadman

7/13/01

3-16

PDPM - 0195

Pallet Trucks/Tow Tractor, Models 111/112/113/114 - Steering and Controls Handle Assembly, Center Rider with End Rider Handle

PDPM - 0195

3-17

7/13/01

Pallet Trucks/Tow Tractor, Models 111/112/113/114 - Steering and Controls Handle Assembly, Center Rider with End Rider Handle

7/13/01

3-18

PDPM - 0195

Pallet Trucks/Tow Tractor, Models 111/112/113/114 - Steering and Controls Handle Assembly, Center Rider with End Rider Handle

PDPM - 0195

3-19

7/13/01

Pallet Trucks/Tow Tractor, Models 111/112/113/114 - Steering and Controls Handle Assembly, Center Rider with End Rider Handle

7/13/01

3-20

PDPM - 0195

Pallet Trucks/Tow Tractor, Models 111/112/113/114 - Steering and Controls Handle Assembly, Center Rider with End Rider Handle

PDPM - 0195

3-21

7/13/01

Pallet Trucks/Tow Tractor, Models 111/112/113/114 - Steering and Controls Handle Arm Assembly with Twist Grips

7/13/01

3-22

PDPM - 0195

Pallet Trucks/Tow Tractor, Models 111/112/113/114 - Steering and Controls Handle Arm Assembly with Twist Grips

PDPM - 0195

3-23

7/13/01

Pallet Trucks/Tow Tractor, Models 111/112/113/114 - Steering and Controls Handle Arm Assembly

7/13/01

3-24

PDPM - 0195

Pallet Trucks/Tow Tractor, Models 111/112/113/114 - Steering and Controls Handle Arm Assembly

PDPM - 0195

3-25

7/13/01

Pallet Trucks/Tow Tractor, Models 111/112/113/114 - Steering and Controls Handle Arm Assembly with Extended Twist Grips

7/13/01

3-26

PDPM - 0195

Pallet Trucks/Tow Tractor, Models 111/112/113/114 - Steering and Controls Handle Arm Assembly with Extended Twist Grips

PDPM - 0195

3-27

7/13/01

Pallet Trucks/Tow Tractor, Models 111/112/113/114 - Steering and Controls Switch Cover Assembly, All Models without Extended Twist Grips

7/13/01

3-28

PDPM - 0195

Pallet Trucks/Tow Tractor, Models 111/112/113/114 - Steering and Controls Switch Cover Assembly, All Models without Extended Twist Grips

PDPM - 0195

3-29

7/13/01

Pallet Trucks/Tow Tractor, Models 111/112/113/114 - Steering and Controls Switch Cover Assembly, All Models without Extended Twist Grips

7/13/01

3-30

PDPM - 0195

Drive and Brake Assembly, Models 111, 112 ......................................................................................................... 4-2 Drive and Brake Assembly, Models 113, 114 ......................................................................................................... 4-5 Drive and Brake Assembly, Model 113, Deadman................................................................................................... 4-8 Drive Unit Sub-Assembly ..................................................................................................................................... 4-10 Lower Drive Unit Assembly, All Models ................................................................................................................. 4-12 Motor Sub-Assembly........................................................................................................................................... 4-16 Handle Assembly, Brake ..................................................................................................................................... 4-19 Brake Assembly, Models 111/112/113 With Deadman........................................................................................ 4-22 Brake Assembly, Models 113/114 ...................................................................................................................... 4-24

PDPM - 0195

4-1

7/13/01

Pallet Trucks/Tow Tractor, Models 111/112/113/114 - Drive and Brake Drive and Brake Assembly, Models 111, 112

7/13/01

4-2

PDPM - 0195

Pallet Trucks/Tow Tractor, Models 111/112/113/114 - Drive and Brake Drive and Brake Assembly, Models 111, 112

PDPM - 0195

4-3

7/13/01

Pallet Trucks/Tow Tractor, Models 111/112/113/114 - Drive and Brake Drive and Brake Assembly, Models 111, 112

7/13/01

4-4

PDPM - 0195

Pallet Trucks/Tow Tractor, Models 111/112/113/114 - Drive and Brake Drive and Brake Assembly, Models 113, 114

PDPM - 0195

4-5

7/13/01

Pallet Trucks/Tow Tractor, Models 111/112/113/114 - Drive and Brake Drive and Brake Assembly, Models 113, 114

7/13/01

4-6

PDPM - 0195

Pallet Trucks/Tow Tractor, Models 111/112/113/114 - Drive and Brake Drive and Brake Assembly, Models 113, 114

PDPM - 0195

4-7

7/13/01

Pallet Trucks/Tow Tractor, Models 111/112/113/114 - Drive and Brake Drive and Brake Assembly, Model 113, Deadman

7/13/01

4-8

PDPM - 0195

Pallet Trucks/Tow Tractor, Models 111/112/113/114 - Drive and Brake Drive and Brake Assembly, Model 113, Deadman

PDPM - 0195

4-9

7/13/01

Pallet Trucks/Tow Tractor, Models 111/112/113/114 - Drive and Brake Drive Unit Sub-Assembly

7/13/01

4-10

PDPM - 0195

Pallet Trucks/Tow Tractor, Models 111/112/113/114 - Drive and Brake Drive Unit Sub-Assembly

PDPM - 0195

4-11

7/13/01

Pallet Trucks/Tow Tractor, Models 111/112/113/114 - Drive and Brake Lower Drive Unit Assembly, All Models

7/13/01

4-12

PDPM - 0195

Pallet Trucks/Tow Tractor, Models 111/112/113/114 - Drive and Brake Lower Drive Unit Assembly, All Models

PDPM - 0195

4-13

7/13/01

Pallet Trucks/Tow Tractor, Models 111/112/113/114 - Drive and Brake Lower Drive Unit Assembly, All Models

7/13/01

4-14

PDPM - 0195

Pallet Trucks/Tow Tractor, Models 111/112/113/114 - Drive and Brake Lower Drive Unit Assembly, All Models

PDPM - 0195

4-15

7/13/01

Pallet Trucks/Tow Tractor, Models 111/112/113/114 - Drive and Brake Motor Sub-Assembly

7/13/01

4-16

PDPM - 0195

Pallet Trucks/Tow Tractor, Models 111/112/113/114 - Drive and Brake Motor Sub-Assembly

PDPM - 0195

4-17

7/13/01

Pallet Trucks/Tow Tractor, Models 111/112/113/114 - Drive and Brake Motor Sub-Assembly

7/13/01

4-18

PDPM - 0195

Pallet Trucks/Tow Tractor, Models 111/112/113/114 - Drive and Brake Handle Assembly, Brake

PDPM - 0195

4-19

7/13/01

Pallet Trucks/Tow Tractor, Models 111/112/113/114 - Drive and Brake Handle Assembly, Brake

7/13/01

4-20

PDPM - 0195

Pallet Trucks/Tow Tractor, Models 111/112/113/114 - Drive and Brake Handle Assembly, Brake

PDPM - 0195

4-21

7/13/01

Pallet Trucks/Tow Tractor, Models 111/112/113/114 - Drive and Brake Brake Assembly, Models 111/112/113 With Deadman

7/13/01

4-22

PDPM - 0195

Pallet Trucks/Tow Tractor, Models 111/112/113/114 - Drive and Brake Brake Assembly, Models 111/112/113 With Deadman

PDPM - 0195

4-23

7/13/01

Pallet Trucks/Tow Tractor, Models 111/112/113/114 - Drive and Brake Brake Assembly, Models 113/114

7/13/01

4-24

PDPM - 0195

Pallet Trucks/Tow Tractor, Models 111/112/113/114 - Drive and Brake Brake Assembly, Models 113/114

PDPM - 0195

4-25

7/13/01

Pallet Trucks/Tow Tractor, Models 111/112/113/114 - Drive and Brake Brake Assembly, Models 113/114

7/13/01

4-26

PDPM - 0195

Electrical System - Model 111................................................................................................................................ 5-2 Electrical System - Model 112................................................................................................................................ 5-3 Electrical System - Model 113................................................................................................................................ 5-4 Electrical System - Model 114................................................................................................................................ 5-5 Electrical System - All Models ................................................................................................................................ 5-6 Grab Rail Assembly............................................................................................................................................ 5-10 Foot Switch Installation, Models 113, 114 ............................................................................................................ 5-16 Contactor Assembly ........................................................................................................................................... 5-18 Horn Assembly .................................................................................................................................................. 5-20 Ignition Switch Installation ................................................................................................................................... 5-22 Battery Connector Assembly ................................................................................................................................ 5-24 Maintenance Tool, Programmable........................................................................................................................ 5-26 Motors.............................................................................................................................................................. 5-28

PDPM - 0195

5-1

7/13/01

Pallet Trucks/Tow Tractor, Models 111/112/113/114 - Electrical Components and Systems Electrical System - Model 111

7/13/01

5-2

PDPM - 0195

Pallet Trucks/Tow Tractor, Models 111/112/113/114 - Electrical Components and Systems Electrical System - Model 112

PDPM - 0195

5-3

7/13/01

Pallet Trucks/Tow Tractor, Models 111/112/113/114 - Electrical Components and Systems Electrical System - Model 113

7/13/01

5-4

PDPM - 0195

Pallet Trucks/Tow Tractor, Models 111/112/113/114 - Electrical Components and Systems Electrical System - Model 114

PDPM - 0195

5-5

7/13/01

Pallet Trucks/Tow Tractor, Models 111/112/113/114 - Electrical Components and Systems Electrical System - All Models

RLY2

DA 4

SW10

DA 4 SW10

SW10

DA 4

RLY2

7/13/01

DA 4

4 DA

SW10

5-6

PDPM - 0195

Pallet Trucks/Tow Tractor, Models 111/112/113/114 - Electrical Components and Systems Electrical System - All Models

PDPM - 0195

5-7

7/13/01

Pallet Trucks/Tow Tractor, Models 111/112/113/114 - Electrical Components and Systems Electrical System - All Models

7/13/01

5-8

PDPM - 0195

Pallet Trucks/Tow Tractor, Models 111/112/113/114 - Electrical Components and Systems Electrical System - All Models

PDPM - 0195

5-9

7/13/01

Pallet Trucks/Tow Tractor, Models 111/112/113/114 - Electrical Components and Systems Grab Rail Assembly

7/13/01

5-10

PDPM - 0195

Pallet Trucks/Tow Tractor, Models 111/112/113/114 - Electrical Components and Systems Grab Rail Assembly

PDPM - 0195

5-11

7/13/01

Pallet Trucks/Tow Tractor, Models 111/112/113/114 - Electrical Components and Systems Grab Rail Assembly

7/13/01

5-12

PDPM - 0195

Pallet Trucks/Tow Tractor, Models 111/112/113/114 - Electrical Components and Systems Grab Rail Assembly

PDPM - 0195

5-13

7/13/01

Pallet Trucks/Tow Tractor, Models 111/112/113/114 - Electrical Components and Systems Grab Rail Assembly

7/13/01

5-14

PDPM - 0195

Pallet Trucks/Tow Tractor, Models 111/112/113/114 - Electrical Components and Systems Grab Rail Assembly

PDPM - 0195

5-15

7/13/01

Pallet Trucks/Tow Tractor, Models 111/112/113/114 - Electrical Components and Systems Foot Switch Installation, Models 113, 114

7/13/01

5-16

PDPM - 0195

Pallet Trucks/Tow Tractor, Models 111/112/113/114 - Electrical Components and Systems Foot Switch Installation, Models 113, 114

PDPM - 0195

5-17

7/13/01

Pallet Trucks/Tow Tractor, Models 111/112/113/114 - Electrical Components and Systems Contactor Assembly

7/13/01

5-18

PDPM - 0195

Pallet Trucks/Tow Tractor, Models 111/112/113/114 - Electrical Components and Systems Contactor Assembly

PDPM - 0195

5-19

7/13/01

Pallet Trucks/Tow Tractor, Models 111/112/113/114 - Electrical Components and Systems Horn Assembly

7/13/01

5-20

PDPM - 0195

Pallet Trucks/Tow Tractor, Models 111/112/113/114 - Electrical Components and Systems Horn Assembly

PDPM - 0195

5-21

7/13/01

Pallet Trucks/Tow Tractor, Models 111/112/113/114 - Electrical Components and Systems Ignition Switch Installation

7/13/01

5-22

PDPM - 0195

Pallet Trucks/Tow Tractor, Models 111/112/113/114 - Electrical Components and Systems Ignition Switch Installation

PDPM - 0195

5-23

7/13/01

Pallet Trucks/Tow Tractor, Models 111/112/113/114 - Electrical Components and Systems Battery Connector Assembly

7/13/01

5-24

PDPM - 0195

Pallet Trucks/Tow Tractor, Models 111/112/113/114 - Electrical Components and Systems Battery Connector Assembly

PDPM - 0195

5-25

7/13/01

Pallet Trucks/Tow Tractor, Models 111/112/113/114 - Electrical Components and Systems Maintenance Tool, Programmable

7/13/01

5-26

PDPM - 0195

Pallet Trucks/Tow Tractor, Models 111/112/113/114 - Electrical Components and Systems Maintenance Tool, Programmable

PDPM - 0195

5-27

7/13/01

Pallet Trucks/Tow Tractor, Models 111/112/113/114 - Electrical Components and Systems Motors

7/13/01

5-28

PDPM - 0195

Pallet Trucks/Tow Tractor, Models 111/112/113/114 - Electrical Components and Systems Motors

PDPM - 0195

5-29

7/13/01

Pallet Trucks/Tow Tractor, Models 111/112/113/114 - Electrical Components and Systems Motors

7/13/01

5-30

PDPM - 0195

Hydraulic System ................................................................................................................................................. 6-2 Pump and Motor Assembly.................................................................................................................................... 6-4 Lift Cylinder ......................................................................................................................................................... 6-6

PDPM - 0195

6-1

7/13/01

Pallet Trucks/Tow Tractor, Models 111/112/113/114 - Hydraulic Components Hydraulic System

7/13/01

6-2

PDPM - 0195

Pallet Trucks/Tow Tractor, Models 111/112/113/114 - Hydraulic Components Hydraulic System

PDPM - 0195

6-3

7/13/01

Pallet Trucks/Tow Tractor, Models 111/112/113/114 - Hydraulic Components Pump and Motor Assembly

7/13/01

6-4

PDPM - 0195

Pallet Trucks/Tow Tractor, Models 111/112/113/114 - Hydraulic Components Pump and Motor Assembly

PDPM - 0195

6-5

7/13/01

Pallet Trucks/Tow Tractor, Models 111/112/113/114 - Hydraulic Components Lift Cylinder

7/13/01

6-6

PDPM - 0195

Pallet Trucks/Tow Tractor, Models 111/112/113/114 - Hydraulic Components Lift Cylinder

PDPM - 0195

6-7

7/13/01

Pallet Trucks/Tow Tractor, Models 111/112/113/114 - Hydraulic Components Lift Cylinder

7/13/01

6-8

PDPM - 0195

Assembly Locator, 6000 lb. .................................................................................................................................. 7-2 Bellcrank/Pull Rod Mounting, 6000 lb.................................................................................................................... 7-4 Pull Rod/Fork Trail, Mounting, 6000 lb. ................................................................................................................. 7-6 Pull Rod Sub-Assembly, 6000 lb. ........................................................................................................................... 7-8 Pull Rod Description Table, 6000 lb. .................................................................................................................... 7-11 Slide Entry, 6000 lb. .......................................................................................................................................... 7-12 Assembly Locator, 8000 lb. ................................................................................................................................ 7-14 Pull Rod/Bellcrank Mounting, 8000 lb.................................................................................................................. 7-16 Pull Rod/Fork Trail Mounting, 8000 lb. ................................................................................................................ 7-18 Pull Rod Assembly, 8000 lb. ............................................................................................................................... 7-20 Pull Rod Description Table, 8000 lb. .................................................................................................................... 7-23 Lift Cylinder Mounting......................................................................................................................................... 7-24 Load Wheel Assembly, Standard, 6000/8000 lb.................................................................................................. 7-26 Load Wheel Assembly, Tandem, Split Wheel, 8000 lb. .......................................................................................... 7-28 Load Wheel Assembly, Tandem, Full Wheel, 8000 lb. ........................................................................................... 7-30

PDPM - 0195

7-1

7/13/01

Pallet Trucks/Tow Tractor, Models 111/112/113/114 - Mast Assembly Locator, 6000 lb.

7/13/01

7-2

PDPM - 0195

Pallet Trucks/Tow Tractor, Models 111/112/113/114 - Mast Assembly Locator, 6000 lb.

PDPM - 0195

7-3

7/13/01

Pallet Trucks/Tow Tractor, Models 111/112/113/114 - Mast Bellcrank/Pull Rod Mounting, 6000 lb.

7/13/01

7-4

PDPM - 0195

Pallet Trucks/Tow Tractor, Models 111/112/113/114 - Mast Bellcrank/Pull Rod Mounting, 6000 lb.

PDPM - 0195

7-5

7/13/01

Pallet Trucks/Tow Tractor, Models 111/112/113/114 - Mast Pull Rod/Fork Trail, Mounting, 6000 lb.

7/13/01

7-6

PDPM - 0195

Pallet Trucks/Tow Tractor, Models 111/112/113/114 - Mast Pull Rod/Fork Trail, Mounting, 6000 lb.

PDPM - 0195

7-7

7/13/01

Pallet Trucks/Tow Tractor, Models 111/112/113/114 - Mast Pull Rod Assembly, 6000 lb.

7/13/01

7-8

PDPM - 0195

Pallet Trucks/Tow Tractor, Models 111/112/113/114 - Mast Pull Rod Assembly, 6000 lb.

PDPM - 0195

7-9

7/13/01

Pallet Trucks/Tow Tractor, Models 111/112/113/114 - Mast Pull Rod Assembly, 6000 lb.

7/13/01

7-10

PDPM - 0195

Pallet Trucks/Tow Tractor, Models 111/112/113/114 - Mast Pull Rod Description Table, 6000 lb.

PART NUMBER 850-138-483/001 850-138-483/002 850-138-483/003 850-138-483/004 850-138-483/004 850-138-483/005 850-138-483/006 850-138-483/007 850-138-483/007 850-138-483/008 850-138-483/009 850-138-483/009 850-138-483/010 850-138-483/011 850-138-483/012 850-138-483/013 850-138-483/014 850-138-483/015 850-138-483/016 850-138-483/017 850-138-483/018 850-138-483/019 850-138-483/020 850-138-483/021 850-138-483/022 850-138-483/023 850-138-483/024 850-138-483/025 850-138-483/026 850-138-483/027 850-138-483/028 850-138-483/029 850-138-483/030 850-138-483/031 850-138-483/032 850-138-483/033 850-138-483/034

L'= Length of Part 35.625 41.625 47.625 59.625 59.625 61.625 67.625 53.625 53.625 59.625 65.625 65.625 77.625 79.625 85.625 31.360 37.360 43.360 55.360 74.625 92.625 45.585 69.585 41.320 66.045 90.045 38.835 28.875 34.875 40.875 52.875 60.875 59.295 71.625 83.625 107.625 119.625

Fork Length/Model # 36"- 112 42"- 112 48"- 112 60"- 112 42"- 113 84"- 112 96"- 112 36"- 113 54"- 113 60"- 113 48"- 113 66"- 113 78"- 113 102"- 113 114"- 113 36"- 111 42"- 111 48"- 111 60"- 111 103"- 112 121"- 113 46"-112 AUS 70"-113 AUS 46"-111AUS 84"-112 AUS 108"-113 AUS 46"-112-6BC 36"-112-6BC 42"-112-6BC 48"-112-6BC 60"-112-6BC 84-96"-112-6BC 84"-112-6BC AUS 73, 5" -113 EOC 85, 5" -113 EOC 109, 5" -113 EOC 121, 5" -113 EOC

6BC= 6" Battery Compartment EOC= Extended Operators Compartment AUS= Australian

PDPM - 0195

7-11

7/13/01

Pallet Trucks/Tow Tractor, Models 111/112/113/114 - Mast Slide Entry, 6000 lb.

7/13/01

7-12

PDPM - 0195

Pallet Trucks/Tow Tractor, Models 111/112/113/114 - Mast Slide Entry, 6000 lb.

PDPM - 0195

7-13

7/13/01

Pallet Trucks/Tow Tractor, Models 111/112/113/114 - Mast Assembly Locator, 8000 lb.

7/13/01

7-14

PDPM - 0195

Pallet Trucks/Tow Tractor, Models 111/112/113/114 - Mast Assembly Locator, 8000 lb.

PDPM - 0195

7-15

7/13/01

Pallet Trucks/Tow Tractor, Models 111/112/113/114 - Mast Pull Rod/Bellcrank Mounting, 8000 lb.

7/13/01

7-16

PDPM - 0195

Pallet Trucks/Tow Tractor, Models 111/112/113/114 - Mast Pull Rod/Bellcrank Mounting, 8000 lb.

PDPM - 0195

7-17

7/13/01

Pallet Trucks/Tow Tractor, Models 111/112/113/114 - Mast Pull Rod/Fork Trail Mounting, 8000 lb.

7/13/01

7-18

PDPM - 0195

Pallet Trucks/Tow Tractor, Models 111/112/113/114 - Mast Pull Rod/Fork Trail Mounting, 8000 lb.

PDPM - 0195

7-19

7/13/01

Pallet Trucks/Tow Tractor, Models 111/112/113/114 - Mast Pull Rod Assembly, 8000 lb.

7/13/01

7-20

PDPM - 0195

Pallet Trucks/Tow Tractor, Models 111/112/113/114 - Mast Pull Rod Assembly, 8000 lb.

PDPM - 0195

7-21

7/13/01

Pallet Trucks/Tow Tractor, Models 111/112/113/114 - Mast Pull Rod Assembly, 8000 lb.

7/13/01

7-22

PDPM - 0195

Pallet Trucks/Tow Tractor, Models 111/112/113/114 - Mast Pull Rod Description Table, 8000 lb.

PDPM - 0195

7-23

7/13/01

Pallet Trucks/Tow Tractor, Models 111/112/113/114 - Mast Lift Cylinder Mounting

7/13/01

7-24

PDPM - 0195

Pallet Trucks/Tow Tractor, Models 111/112/113/114 - Mast Lift Cylinder Mounting

PDPM - 0195

7-25

7/13/01

Pallet Trucks/Tow Tractor, Models 111/112/113/114 - Mast Load Wheel Assembly, Standard, 6000/8000 lb.

7/13/01

7-26

PDPM - 0195

Pallet Trucks/Tow Tractor, Models 111/112/113/114 - Mast Load Wheel Assembly, Standard, 6000/8000 lb.

PDPM - 0195

7-27

7/13/01

Pallet Trucks/Tow Tractor, Models 111/112/113/114 - Mast Load Wheel Assembly, Tandem, Split Wheel, 8000 lb.

7/13/01

7-28

PDPM - 0195

Pallet Trucks/Tow Tractor, Models 111/112/113/114 - Mast Load Wheel Assembly, Tandem, Split Wheel, 8000 lb.

PDPM - 0195

7-29

7/13/01

Pallet Trucks/Tow Tractor, Models 111/112/113/114 - Mast Load Wheel Assembly, Tandem, Full Wheel, 8000 lb.

7/13/01

7-30

PDPM - 0195

Pallet Trucks/Tow Tractor, Models 111/112/113/114 - Mast Load Wheel Assembly, Tandem, Full Wheel, 8000 lb.

PDPM - 0195

7-31

7/13/01

Pallet Trucks/Tow Tractor, Models 111/112/113/114 - Mast Load Wheel Assembly, Tandem, Full Wheel, 8000 lb.

7/13/01

7-32

PDPM - 0195

All Travel Alarm Kit .............................................................................................................................................. 8-2 Meter Installation ................................................................................................................................................. 8-4 Auxiliary Power ................................................................................................................................................... 8-6 Coupler Installation, Tow....................................................................................................................................... 8-8 Handle/Arm Kit ................................................................................................................................................. 8-10

PDPM - 0195

8-1

7/13/01

Pallet Trucks/Tow Tractor, Models 111/112/113/114 - Options/Kits All Travel Alarm Kit

7/13/01

8-2

PDPM - 0195

Pallet Trucks/Tow Tractor, Models 111/112/113/114 - Options/Kits All Travel Alarm Kit

PDPM - 0195

8-3

7/13/01

Pallet Trucks/Tow Tractor, Models 111/112/113/114 - Options/Kits Meter Installation

7/13/01

8-4

PDPM - 0195

Pallet Trucks/Tow Tractor, Models 111/112/113/114 - Options/Kits Meter Installation

PDPM - 0195

8-5

7/13/01

Pallet Trucks/Tow Tractor, Models 111/112/113/114 - Options/Kits Auxiliary Power

ACCESSORY POWER HOOKUP FUSED 10 AMPS B+

B-

1

2

ACCESSORY POWER FUSED 10 AMPS

B-

TS1

B+

2

1

FU4-2

FU4-1

7/13/01

8-6

PDPM - 0195

Pallet Trucks/Tow Tractor, Models 111/112/113/114 - Options/Kits Auxiliary Power

PDPM - 0195

8-7

7/13/01

Pallet Trucks/Tow Tractor, Models 111/112/113/114 - Options/Kits Coupler Installation, Tow

7/13/01

8-8

PDPM - 0195

Pallet Trucks/Tow Tractor, Models 111/112/113/114 - Options/Kits Coupler Installation, Tow

PDPM - 0195

8-9

7/13/01

Pallet Trucks/Tow Tractor, Models 111/112/113/114 - Options/Kits Handle/Arm Kit

7/13/01

8-10

PDPM - 0195

Pallet Trucks/Tow Tractor, Models 111/112/113/114 - Options/Kits Handle/Arm Kit

A= Cold Storage

PDPM - 0195

8-11

7/13/01

Pallet Trucks/Tow Tractor, Models 111/112/113/114 - Options/Kits Handle/Arm Kit

7/13/01

8-12

PDPM - 0195

Pallet Truck/Tow Tractor, Models 111/112/113/114 -

Pallet Truck/Tow Tractor, Models 111/112/113/114 -

Pallet Truck/Tow Tractor, Models 111/112/113/114 -

Pallet Truck/Tow Tractor, Models 111/112/113/114 -

Pallet Truck/Tow Tractor, Models 111/112/113/114 -

Pallet Truck/Tow Tractor, Models 111/112/113/114 -

Pallet Truck/Tow Tractor, Models 111/112/113/114 -

Pallet Truck/Tow Tractor, Models 111/112/113/114 -

Pallet Truck/Tow Tractor, Models 111/112/113/114 -

Pallet Truck/Tow Tractor, Models 111/112/113/114 -

Pallet Truck/Tow Tractor, Models 111/112/113/114 -

Pallet Truck/Tow Tractor, Models 111/112/113/114 -

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Pallet Truck/Tow Tractor, Models 111/112/113/114 - Numerical Parts Index

Part No.

Description

Page

Part No.

010-415....................Insert, Function Slot ........................... 3-20 029-005-390/013 .....Cable Assembly (F1 to MD-E1) ............. 5-7 029-005-450/014 .....Cable Assembly (F2 to MD-E2) ............. 5-7 030-504-014/003 .....Hose Assembly .................................. 6-3 030-504-023/003 .....Hose Assembly .................................. 6-3 060-205....................Clevis ................................................ 4-9 060-218....................Clevis Casting ................................... 4-3 1-012-070/04 ...........Connector, 2 Pin ................................. 5-7 1-012-070/05 ...........Connector, 12 Pin ............................. 5-15 1-012-071 .................Pin, Contact ..................................... 5-15 1-012-098 .................Potentiometer.................................... 3-20 1-012-434/008 .........Pin, Housing..................................... 3-20 1-012-435 .................Pin, Contact ..................................... 3-20 1-012-451 .................Pin, Contact ..................................... 3-20 1-012-452 .................Socket, Contact ................................ 3-20 1-012-459/001 .........Plug, Sealing .................................... 3-20 1-012-498 .................Plug, Sealing .................................... 5-15 1-012-500/002 .........Seal, Wire, 2 Lead.............................. 5-7 1-012-500/012 .........Seal, Wire, (12 Circuit) ..................... 5-15 1-030-001 .................Strip, Terminal .................................... 8-7 1-030-002 .................Insulator............................................. 8-7 1-074-104/001 .........Standoff, Fuse..................................... 5-7 1-074-104/001 .........Standoff, Fuse..................................... 5-8 1-085-155/001 .........Knob, Coast Control.......................... 2-37 1-100-010 .................Relay................................................. 5-8 1-100-010 .................Relay............................................... 8-11 1-105-224/01 ...........Contact Assembly, Fixed .................... 5-19 1-105-224/02 ...........Contact Assembly, Moving................. 5-19 1-105-224/03 ...........Cover, Top ....................................... 5-19 1-105-224/04 ...........Screw, Top Cover.............................. 5-19 1-105-224/05 ...........Spring, Return .................................. 5-19 1-105-224/06 ...........Coil Assembly .................................. 5-19 1-105-224/07 ...........Contactor Tip Kit ............................... 5-19 1-105-224/08 ...........Cap, End ......................................... 5-19 1-105-224/09 ...........Shield, Dust...................................... 5-19 1-105-224/10 ...........Bracket ............................................ 5-19 1-105-224 .................Contactor Assembly .......................... 5-19 1-105-224 .................Contactor, Main ................................. 5-7 1-110-920/092 .........Resistor, Heater................................. 3-11 1-110-920/092 .........Resistor, Heater................................. 3-19 1-120-098 .................Potentiometer.................................... 3-12 1-150-069 .................Switch, Lift Limit .................................. 5-9 1-150-124 .................Actuator, Lift Limit................................ 5-9 1-150-324 .................Microswitch ....................................... 4-3 1-150-324 .................Microswitch ....................................... 4-7 1-150-324 .................Microswitch ....................................... 4-9 1-150-324 .................Switch, Lift Limit .................................. 5-8 1-150-334 .................Switch, Foot .................................... 5-17 1-150-376 .................Switch, Rotary (2 Position) (Keyless) .... 5-23 1-150-380 .................Switch, Rotary (3 Position) (Keyless) .... 5-23 1-150-383 .................Switch ............................................. 3-12 1-150-384 .................Switch ............................................. 3-12 1-150-385 .................Actuator........................................... 3-12 1-150-386 .................Boot ................................................ 3-20 1-150-386 .................Seal, Boot, Switch............................. 3-12 1-150-391 .................Switch, Key (3 Position) .................... 5-23 1-150-392 .................Switch, Key (2 Position) ..................... 5-23 1-150-418 .................Switch ............................................. 3-19 1-150-418 .................Switch, Function ............................... 3-19 1-150-418 .................Switch, Function................................ 3-11 1-150-420 .................Switch, Jog ...................................... 3-11 1-150-425 .................Switch Assembly ............................... 3-20 1-150-429 .................Switch, Rabbit/Horn ......................... 5-15

PDPM - 0195

Description

Page

1-150-430................. Switch, Lift/Lower ............................. 5-15 1-150-437/001......... Switch, Lift ....................................... 2-51 1-150-437/002......... Switch, Lower................................... 2-51 1-150-437/003......... Switch, Horn .................................... 2-51 1-187-094/001......... Motor Controller 112, 113, 114 .......... 5-9 1-187-094/002......... Motor Controller 111.......................... 5-9 154-010-796............. Diode Module Assembly ................... 5-21 247-011/005 ........... Tubing, Polyflo ................................... 6-3 360-067/001 ........... Spacer, Pull Rod ................................. 7-7 400-004 ................... Shaft, Drive Wheel .......................... 4-15 400-059/02 ............ Cam .............................................. 4-25 400-059/02 ............. Cam .............................................. 4-23 400-059/04 ............. Clip ............................................... 4-23 400-059/05 ............ Shoe Assembly ................................ 4-25 400-059/05 ............. Shoe Assembly ................................ 4-23 400-059/06 ............ Spring, Return ................................. 4-25 400-059/06 ............. Spring, Return .................................. 4-23 400-059/94 ............. Lever .............................................. 4-23 400-060/01 ............. Plate, Backing ................................. 4-25 400-060/01 ............. Plate, Backing .................................. 4-23 400-060 ................... Brake Assembly................................ 4-23 400-060 ................... Brake Assembly.................................. 4-3 400-060 ................... Brake Assembly.................................. 4-9 400-080/01 ............. Lever, Spline ................................... 4-25 400-080/02 ............ Washer, Lock ................................... 4-25 400-080/03 ............ Nut ................................................. 4-25 400-080/04 ............ Bolt................................................. 4-25 400-080 ................... Brake Assembly................................ 4-25 400-080 ................... Brake Assembly.................................. 4-7 400-137 ................... Gear, Helical Pinion ......................... 4-15 400-138 ................... Gear, Helical .................................. 4-15 400-139 ................... Gear, Helical Pinion ......................... 4-15 400-140 ................... Gear, Helical .................................. 4-15 400-216 ................... Gear, Helical Pinion ......................... 4-15 400-217 ................... Gear, Helical .................................. 4-15 411-511/002 ........... Decal, Raymond............................... 2-23 411-511/015 ........... Decal, Raymond............................... 2-23 411-534 ................... Decal, Emergency Disconnect ............ 2-23 411-552 ................... Decal, Warning................................ 2-23 411-582 ................... Decal, Made in Canada.................... 2-23 411-633 ................... Decal, Caution, Bilingual ................... 2-23 411-637/001 ........... Decal, Emergency Disconnect ............ 2-23 411-661/001 ........... Decal, Bypass .................................. 2-23 411-680 ................... Decal, Operating Instructions ............. 2-23 411-681 ................... Decal, Replacement Instructions .......... 2-23 411-748 ................... Decal, Coast .................................... 2-39 411-773 ................... Decal, No Riding, Bilingual ............... 2-23 411-826 ................... Decal ................................................ 8-7 411-908 ................... Decal, Coast Safety .......................... 2-37 411-909 ................... Decal, Coast Safety, Bilingual ............ 2-37 411-910 ................... Pinstripe .......................................... 2-23 411-911 ................... Decal, Danger.................................. 2-23 411-912 ................... Decal, Warning, French .................... 2-23 411-920 ................... Decal, Torque Specifications .............. 2-23 411-923 ................... Decal, Coast, Caution ....................... 2-37 412-001 ................... Bumper ........................................... 2-39 412-454 ................... Decal, ISO 9001.............................. 2-23 412-469 ................... Decal, Coast Safety .......................... 2-31 412-471 ................... Decal, Coast Safety, Bilingual ............ 2-31 412-513 ................... Decal, Warning................................ 2-23 412-514 ................... Decal, Warning, Bilingual ................. 2-23 412-517 ................... Decal, No Riding.............................. 2-23 412-526 ................... Decal, Installation Checkout ............... 2-24

B-1

7/13/01

Pallet Truck/Tow Tractor, Models 111/112/113/114 - Numerical Parts Index

Part No.

Description

Page

Part No.

412-542 ................... Decal, Tow Warning..........................2-23 412-543 ................... Decal, Warning Tow Bilingual.............2-23 412-548 ................... Decal, Warning ................................2-23 412-549 ................... Decal, Warning Bilingual ...................2-23 412-551 ................... Decal, Warning ................................2-24 412-578 ................... Decal, Disassembly Warning ..............2-33 412-657 ................... Decal, 3 Position ...............................5-23 412-657 ................... Decal, Key Switch, 3 Position .............2-24 412-658 ................... Decal, 2 Position ...............................5-23 412-658 ................... Decal, Key Switch, 2 Position .............2-24 412-701 ................... Decal, Warning, French (Model 111) ..2-37 412-702 ................... Decal, Warning, French (Model 112) ..2-37 412-721 ................... Decal, Fault Code Explanation............2-23 412-748 ................... Decal, Millennium .............................2-23 412-789 ................... Plate, Lift Specification, CDN ..............2-23 412-790 ................... Decal, Spec, Tow CDN ......................2-23 412-807 ................... Decal, Rabbit....................................2-24 412-829 ................... Decal, Lift Specification, U.S...............2-23 412-830 ................... Decal, Tow Specification, U.S. ............2-23 412-967 ................... Decal, Torque, Walkie .........................5-7 413-035 ................... Pad, Leg Guard ................................2-23 413-054/004 ........... Pad, Platform ....................................2-23 413-069 ................... Bumper, Handle .................................3-3 413-088 ................... Bumper, Handle ..................................3-9 413-091/001 ........... Pad, Platform ................................ (Standard Operators Compartment).....2-23 413-091/002 ........... Pad, Platform Extension......................2-23 413-092 ................... Pad, Floor Filler.................................8-11 441-015 ................... Bearing............................................7-31 441-015 ................... Bearing, Non-Shielded ......................7-27 441-127 ................... Bearing .............................................2-5 441-127 ................... Bearing..............................................2-9 441-127 ................... Bearing............................................7-31 441-127 ................... Bearing, Shielded .............................7-27 441-127 ................... Bearing, Shielded .............................7-29 442-205 ................... Bearing, Commutator End ....................6-5 442-210 ................... Bearing, Drive End ..............................6-5 447-043 ................... Bearing ...........................................4-15 447-104 ................... Bearing ...........................................4-15 447-105 ................... Bearing ...........................................4-15 460-014 ................... Bushing .............................................3-3 460-061 ................... Bushing............................................2-37 460-065 ................... Bushing..............................................3-3 462-032 ................... Bushing, Flanged ..............................4-21 462-230 ................... Bushing, Flanged .............................7-29 462-230 ................... Bushing, Flanged .............................7-31 530-120/001 ........... O-Ring .............................................7-25 530-120/001 ........... Packing, Cylinder................................6-3 530-638 ................... Seal, Oil ..........................................4-15 530-687 ................... Seal, Oil ..........................................4-17 540-047/417 ........... Nut, Lock ........................................... 6-7 540-068/411 ........... Barrel ...............................................6-7 540-068/412 ........... Piston ................................................6-7 540-068/413 ........... Rod, Piston Assembly ..........................6-7 540-068/414 ........... Gland................................................6-7 540-068/415 ........... Spacer, Gland ...................................6-7 540-068/416 ........... Spacer ...............................................6-7 540-068/417 ........... Ring, Snap, Internal .............................6-7 540-068/418 ........... Ring, Snap, External ............................6-7 540-068/419 ........... Cap Plug, Tapered, 1/4 NPT................6-7 540-068/420 ........... Cap Plug, Tapered, 1/8 NPT................6-7 540-068/421 ........... Seal Replacement Kit ..........................6-7 540-071 ................... Cylinder Assembly .............................. 6-3 540-071 ................... Lift Cylinder ........................................6-7 5-590-004/001 ........ Switch, Push button............................3-20 560-204/328 ........... Bolt ...................................................6-5 560-206/123 ........... Valve, Flow Control .............................6-5 560-206/125 ........... Valve, Relief........................................6-5

7/13/01

Description

Page

560-206/129............Stem, Valve ........................................ 6-5 560-206/131............Pump Assembly, Lift ............................. 6-5 560-206/135............Plug, Vent with Micron Filter ................. 6-5 560-207/114............Coil, 24 Volt ...................................... 6-5 560-213/01..............Seal, Kit............................................. 6-5 560-213/02..............Valve, Check, Assembly....................... 6-5 560-213/03..............Motor ................................................ 6-5 560-213/04..............Adapter, Kit ....................................... 6-5 560-213/05..............Reservoir with Tubes, Kit ...................... 6-5 560-213/06..............Switch Start Service Kit ........................ 6-5 560-213/07..............Brush Set (Holder & Springs) ................ 6-5 560-215....................Power Unit, Hydraulic.......................... 6-3 570-206/02..............Bearing ........................................... 5-29 570-214/512............Ring, Retaining ................................. 5-29 570-260/511............Brush (4 per) .................................... 5-29 570-325/511............Armature & Fan Assembly.................. 5-29 570-325/512............Field Coil, Kit ................................... 5-29 570-387/500............Walkie, 24 Volt ................................ 5-29 570-388/511............Bolt, End Head, Commutator ............. 5-29 570-388/512............Head, Commutator End .................... 5-29 570-389/500............Sepex, Walkie.................................. 5-29 570-389/511............Field Coil, Kit ................................... 5-29 570-446/516............Spring, Brush (4)............................... 5-29 570-446/516............Spring, Brush (4)............................... 5-29 570-446/516............Spring, Brush (4)............................... 5-29 570-446/516............Spring, Brush (4)............................... 5-29 570-446/521............Kit, Lead Assembly............................ 5-29 570-446/521............Lead, Kit Assembly............................ 5-29 570-449/514............Brush Box Assembly .......................... 5-29 570-449/514............Brush Box Assembly .......................... 5-29 570-449/514............Brush Box Assembly .......................... 5-29 570-449/514............Brush Box Assembly .......................... 5-29 570-450/511............Fan ................................................. 5-29 570-450/511............Fan ................................................. 5-29 570-450/511............Fan ................................................. 5-29 570-450/511............Fan ................................................. 5-29 570-450/512............Armature & Fan Assembly.................. 5-29 570-450/512............Armature & Fan Assembly.................. 5-29 570-450/515............Field Coil, Kit ................................... 5-29 570-863/511............Field Coil, Kit ................................... 5-29 570-863/513............Lead, Kit Assembly............................ 5-29 570-863/513............Lead, Kit Assembly............................ 5-30 570-865/514............Brush (4 per) .................................... 5-29 570-869/500............Motor, Drive, 112, 113, 114 ............ 4-17 570-869/500............Sepex Rider ..................................... 5-29 570-869/551............Brush (4 per) .................................... 5-29 570-870/500............Motor, Drive, 111 ............................. 4-17 590-004/01..............Key, Ignition ..................................... 5-23 590-507....................Fuse, 10 Amp..................................... 8-7 590-514....................Fuse,15 Amp (FU3) ............................. 5-7 590-587/109............Fuse, 150Amp (FU1) ........................... 5-8 590-587/113............Fuse, 250 Amp (FU2) .......................... 5-7 590-628/001............Horn, Alarm ....................................... 8-3 590-640/901............Horn Wiring, Kit ............................... 5-21 590-640/901............Horn, 24 Volt .................................. 5-21 590-701....................Connector, Battery ............................ 5-25 600-209....................Grommet ........................................ 5-17 600-234....................Clamp, Cable..................................... 5-9 600-253....................Grommet ......................................... 2-51 600-316....................Cable, Grip ....................................... 5-9 600-316....................Grip, Cable ....................................... 5-9 610-307....................Shaft, Flexible................................... 3-23 611-028....................Strap ............................................... 2-51 611-028....................Strap ................................................. 5-7 611-029....................Strap ................................................. 8-3 611-044....................Mount, Strap .................................... 2-51 611-044....................Strap, Mounting.................................. 5-7 611-070/005............Sheath, Expando ................................ 5-9

B-2

PDPM - 0195

Pallet Truck/Tow Tractor, Models 111/112/113/114 - Numerical Parts Index

Part No.

Description

Page

Part No.

630-229/001............Tire, Rubber, Black ............................ 4-11 630-229/002............Tire, Rubber, Non Marking ............... 4-11 630-356/001............Tire, Rubber ..................................... 4-11 632-061/001............Wheel (Red/Orange) ......................... 2-5 632-061/002............Wheel (Neutral) ................................. 2-5 632-061/003............Wheel (Black) .................................... 2-5 632-061/007............Wheel (Tan) ...................................... 2-5 632-069/002............Wheel, Load (Cast Iron Hub) ............. 7-27 632-069/003............Wheel, Load (Cast Iron Hub) ............. 7-27 632-069/007............Wheel, Load (Cast Iron Hub) ............. 7-27 632-071/007............Wheel, Poly ..................................... 7-31 632-076/003............Wheel, Load ................................... 7-29 632-076/007............Wheel, Load ................................... 7-29 632-091/002............Tire, Poly ......................................... 4-11 632-091/003............Tire, Poly ......................................... 4-11 632-157/002............Wheel, Load (Aluminum Hub) ............ 7-27 632-157/007............Wheel, Load (Aluminum Hub) ............ 7-27 632-421/CR7............Wheel ............................................... 2-9 671-012/001............Caster Assembly ................................ 2-9 671-012/001............Caster Assembly (6K) .......................... 2-7 671-012/02..............Yoke Weldment .................................. 2-9 671-012/03..............Seal, Felt............................................ 2-9 671-012/04..............Bearing, Thrust ................................... 2-9 671-012/07..............Bearing, Cup...................................... 2-9 671-012/08..............Bearing, Cone .................................... 2-9 671-012/10..............Pin, Roll ....................................... 2-9 671-012/101............Plate Assembly ................................... 2-9 671-012/11..............Cap, Hub .......................................... 2-9 671-012/12..............Spring, Compression ........................... 2-9 671-012/13..............Spring, Compression ........................... 2-9 671-012/14..............Spring, Locator ................................... 2-9 671-012/15..............Shroud Assembly ................................ 2-9 671-012/16..............Bushing ............................................. 2-9 671-012/17..............Pin, Hinge Assembly (Standard)............ 2-9 671-012/18..............Pin, Hinge Assembly (Cold Storage) ...... 2-9 671-012/19..............Axle Assembly (Standard) .................... 2-9 671-012/20..............Axle Assembly (Cold Storage) .............. 2-9 671-012/21..............Pin, Roll ....................................... 2-9 671-012/22..............Fitting, Grease.................................... 2-9 671-023/07..............Washer, Seal.................................... 2-11 671-024/03..............Cup, Bearing.................................... 2-11 671-024/04..............Cone, Bearing .................................. 2-11 671-024/12..............Wheel Assembly Kit .......................... 2-11 671-024/16..............Spanner........................................... 2-11 671-024/17..............Spacer, Wheel ................................. 2-11 671-024/19..............Axle With Grease Fitting.................... 2-11 671-024/21..............Guard, Thread ................................. 2-11 671-024/25..............Wheel Without Bearings.................... 2-11 671-040/012............Pin, Hinge ....................................... 2-11 671-040/013............Bearing, Thrust ................................. 2-11 671-040/014............Cup, Bearing.................................... 2-11 671-040/015............Cone, Bearing .................................. 2-11 671-040/111............Plate, Top Assembly .......................... 2-11 671-040/112............Fork Assembly, Kit............................. 2-11 671-040/113............Spring Replacement Kit...................... 2-11 671-040....................Caster Assembly (8K) .......................... 2-7 671-040....................Caster Assembly ............................... 2-11 671-041/01..............Housing ........................................... 2-13 671-041/02..............Plate, Base ....................................... 2-13 671-041/03..............Block, Torsion ................................... 2-13 671-041/04..............Plate, Adjusting ................................ 2-13 671-041/05..............Arm, Wheel Mounting ...................... 2-13 671-041/06..............Spacer Tube ..................................... 2-13 671-041/07..............Wheel ............................................. 2-13 671-041/08..............Bearing, Wheel ................................ 2-13 671-041/09..............Spacer, Wheel ................................. 2-13 671-041/10..............Washer, Thrust.................................. 2-13 671-041/11..............Bearing, Thrust ................................. 2-13

PDPM - 0195

Description

Page

671-041/12 ............. O-Ring ............................................ 2-13 671-041/13 ............. Bearing, Cup ................................... 2-13 671-041/14 ............. Bearing, King Pin ............................. 2-13 671-041/15 ............. Shield, Bearing ................................ 2-13 671-041/16 ............. Nut, King Pin ................................... 2-13 671-041/17 ............. King Pin .......................................... 2-13 671-041/18 ............. Axle with Grease Fitting .................... 2-13 671-041/19 ............. Bolt, Assembly.................................. 2-13 671-041/20 ............. Fitting, Grease ................................. 2-13 671-041/21 ............. Nut, Lock......................................... 2-13 671-041 ................... Caster Assembly............................... 2-13 683-007 ................... Chain................................................ 8-9 701-251 ................... Screw ............................................. 3-12 710-069 ................... Screw ............................................. 7-25 714-153 ................... Screw ............................................... 3-9 716-020 ................... Bolt, Shoulder .................................. 2-37 7-441-201/002......... Bearing .......................................... 4-17 7-448-001/047......... Cam Follower ................................... 3-3 7-448-001/047......... Cam Follower .................................... 3-9 7-460-004/001......... Bearing, Sleeve ................................. 7-9 7-460-004/002......... Bearing, Sleeve ................................ 7-27 7-460-004/003......... Bearing, Sleeve ............................... 7-21 7-460-004/004......... Bearing, Sleeve ................................. 7-9 7-460-004/004......... Bushing ........................................... 7-21 7-460-004/005......... Bearing, Sleeve ............................... 7-17 7-460-004/005......... Bearing, Sleeve ................................. 7-5 7-460-004/006......... Bearing, Sleeve ............................... 7-29 7-460-004/006......... Bearing, Sleeve ............................... 7-31 7-460-004/006......... Bearing, Sleeve ................................ 7-27 750-467 ................... Nut ................................................. 7-21 771-016 ................... Washer, Flat ...................................... 7-5 771-101 ................... Washer .......................................... 3-20 771-156 ................... Washer ........................................... 7-31 776-234 ................... Washer, Lock ................................... 7-21 780-330/001 ........... Bearing, Sleeve, Grooved.................... 7-5 780-330/002 ........... Bearing, Sleeve, Grooved.................. 7-17 782-405 ................... Plug, Vent ....................................... 4-15 782-416 ................... Plug, Hex ........................................ 4-15 782-424 ................... Plug, Pipe ....................................... 4-15 792-211/006 ........... Elbow, Tee, Male Branch .................... 6-3 792-212/009 ........... Elbow, Male, 90 Degree ..................... 6-3 792-478 ................... Elbow, 45 Degree .............................. 6-3 792-480 ................... Tee, Swivel ........................................ 6-3 792-514 ................... Elbow, 90 Degree .............................. 6-3 792-568 ................... Connector, O.R.B. Male ...................... 6-3 792-637 ................... Adaptor O.R.B ................................... 6-3 810-127 ................... Ring, Snap....................................... 7-25 810-488/014 ........... Ring, Push on Retainer....................... 2-47 810-725 ................... Pin, Roll............................................. 3-3 810-728 ................... Pin, Roll............................................. 3-9 810-740 ................... Pin .................................................. 2-37 810-745 ................... Pin, Roll............................................. 7-7 810-762 ................... Pin ................................................. 7-29 810-762 ................... Pin ................................................. 7-31 810-814 ................... Pin, Roll............................................. 3-9 810-814 ................... Pin, Spring, Slotted ........................... 8-11 810-904 ................... Pin, Cotter ......................................... 4-7 811-140 ................... Pin, Roll........................................... 3-15 811-301 ................... Clamp............................................. 2-31 811-325/006 ........... Clamp, Cable .................................... 5-7 811-325/007 ........... Clamp, Cable .................................. 2-51 811-878 ................... Stud ................................................ 2-27 811-879 ................... Receptacle ....................................... 2-27 811-879 ................... Receptacle ....................................... 2-24 811-880 ................... Spring, Ejector ................................. 2-27 811-882 ................... Retainer........................................... 2-27 812-000-176............. Screw, Bracket, Adjusting .................... 4-9 812-000-176............. Screw, Brake, Adjusting ..................... 4-3

B-3

7/13/01

Pallet Truck/Tow Tractor, Models 111/112/113/114 - Numerical Parts Index

Part No.

Description

Page

Part No.

812-000-178 ............ Pin ...................................................4-3 812-002-715 ............ Clamp, Cable ..................................5-17 828-000-987 ............ Sleeve................................................3-9 828-001-335/006 .... Shaft, Roller......................................2-47 828-001-335/007 .... Shaft, Roller......................................2-47 828-001-335/016 .... Shaft, Roller......................................2-47 828-001-429/006 .... Pipe, Spacer.....................................2-47 828-001-429/006 .... Pipe, Spacer.......................................7-7 828-001-429/010 .... Pipe, Spacer.....................................2-47 828-001-429/014 .... Pipe, Spacer.....................................2-47 828-003-193 ............ Bolt, Hub .........................................4-11 828-004-080 ............ Plug, Filler ........................................4-15 828-005-547 ............ Ring Set Kit.......................................4-15 828-006-726 ............ Roller, Battery ...................................2-47 828-006-727/007 .... Roller, Battery Assembly ....................2-47 828-006-727/007 .... Roller Assembly ................................2-45 828-006-727/008 .... Roller Assembly ................................2-45 828-006-727/010 .... Roller Assembly ................................2-45 828-006-727/011 .... Roller Assembly ................................2-45 828-006-843 ............ Pocket, Manual ................................2-23 830-044 ................... Spring, Lever Return.............................4-7 830-204 ................... Spring, Compression .........................3-11 830-204 ................... Spring, Compression .........................3-15 830-204 ................... Spring, Compression .........................3-20 830-226 ................... Spring ..............................................4-3 830-226 ................... Spring ..............................................4-9 830-238 ................... Spring, Coast ...................................2-37 830-246 ................... Spring, Compression .........................2-33 830-249 ................... Spring, Compression ..........................3-3 830-251 ................... Spring, Compression .........................2-39 830-337 ................... Spring, Handle Return..........................3-9 830-339 ................... Spring, Handle Return........................4-21 830-341 ................... Spring, Parking Brake ........................4-21 830-346 ................... Spring, Handle .................................2-37 830-347 ................... Spring, Torsion..................................3-23 830-424 ................... Spring ..............................................4-3 830-424 ................... Spring, Lever Return.............................4-9 840-018 ................... Fitting, Grease .................................7-29 840-018 ................... Fitting, Grease .................................7-31 840-018 ................... Fitting, Grease .................................7-27 840-018 ................... Fitting, Grease, 65 Degree ..................7-9 840-018 ................... Fitting, Grease, 65 Degree.................7-21 840-018 ................... Fitting, Grease, 65 Degree, 1/8" PTF .7-17 840-018 ................... Fitting, Grease, 65 Degree, 1/8" PTF ...7-5 840-033 ................... Fitting, Grease ...................................7-9 840-033 ................... Fitting, Grease .................................7-27 840-033 ................... Fitting, Grease ..................................7-17 840-033 ................... Fitting, Grease ....................................7-5 840-035 ................... Fitting, Grease ..................................7-21 840-038 ................... Fitting, Grease .................................4-15 840-059 ................... Fitting, Grease .................................4-15 841-111 ................... Fitting, Grease .................................7-29 841-111 ................... Fitting, Grease .................................7-31 850-007 ................... Ball, 1/4 inch dia. ............................2-35 850-010-110 ............ Pad ...................................................4-9 850-015 ................... Ball 1/2" .........................................4-15 850-017 ................... Ball 9/16" .......................................4-15 850-135-024 ............ Pin, Eccentric .....................................7-7 850-135-353 ............ Coupler Assembly ...............................8-9 850-135-356 ............ Coupling, Eye and Pin ................................ Weldment ..........................................8-9 850-135-429 ............ Cover .............................................4-15 850-135-573/001 .... Wheel, Load Assembly ........................2-5 850-135-634 ............ Shaft, Wheel ...................................7-27 850-135-712 ............ Shim, Switch.....................................3-19 850-135-746 ............ Bracket, Switch ...................................5-8 850-135-755 ............ Rod, Adjusting, Brake ..........................3-9 850-135-758 ............ Cup, Spring......................................2-39

7/13/01

Description

Page

850-135-767 .............Clevis, Machined.............................. 7-25 850-135-775 .............Spacer, Spring ................................... 3-9 850-135-891 .............Strap, Retainer ................................ 4-11 850-135-901 .............Bushing Machining ............................ 3-3 850-135-901 .............Bushing Machining ............................ 3-5 850-135-901 .............Bushing ............................................. 3-9 850-135-941 .............Shaft, Brake ....................................... 3-3 850-135-943 .............Retainer, Shaft .................................. 2-31 850-135-943 .............Retainer, Shaft .................................. 2-37 850-135-946 .............Gear, Potentiometer .......................... 3-11 850-135-946 .............Gear, Potentiometer .......................... 3-15 850-135-946 .............Gear, Potentiometer .......................... 3-19 850-135-947/101 .....Button, Function Horn ........................ 3-19 850-135-947/101 .....Button, Horn, Red ............................ 3-29 850-135-947/102 .....Button, Function Forks Lower............... 3-19 850-135-947/102 .....Button. Lower, Red ........................... 3-29 850-135-947/103 .....Button, Function Forks Lift ................... 3-19 850-135-947/103 .....Button, Lift, Red ................................ 3-29 850-135-959 .............Bearing, Handle .............................. 3-23 850-135-961 .............Actuator, Brake Shaft ........................ 4-21 850-135-964 .............Actuator, Brake ................................ 4-21 850-135-965 .............Handle, Brake, Left Hand .................. 4-21 850-135-966 .............Handle, Brake, Right Hand ............... 4-21 850-135-970 .............Shaft, Handle Pivot ............................. 3-3 850-135-976/001 .....Button Assembly, Nose, Red .............. 3-11 850-135-976/001 .....Button Assembly, Nose, Red ............... 3-19 850-135-976/005 .....Button Assembly, Nose ...................... 3-15 850-135-977 .............Plug, Jog Switch................................ 3-11 850-135-977 .............Plug, Jog Switch................................ 3-15 850-135-985 .............Shaft, Cam Drive ............................. 3-23 850-136-319 .............Wire Assembly, Snubber...................... 5-8 850-136-425/002 .....Suppressor Assembly........................... 5-8 850-136-578 .............Harness, Travel ................................. 3-19 850-136-580 .............Harness, Travel ................................. 3-19 850-136-712 .............Shim ............................................... 3-29 850-136-822 .............Harness, Horn .................................. 5-21 850-136-824 .............Actuator, Auto Coast ......................... 2-35 850-136-854 .............Diode Assembly.................................. 5-8 850-136-854 .............Diode Assembly................................ 8-11 850-136-856 .............Module, Diode ................................. 3-11 850-136-856 .............Module, Diode, Coast ....................... 3-15 850-136-863 .............Block, Fuse......................................... 5-7 850-136-863 .............Block, Fuse......................................... 8-7 850-136-896 .............Harness, Function ............................. 3-11 850-136-896 .............Harness, Function ............................. 3-19 850-136-897 .............Harness, Function ............................. 3-11 850-136-902 .............Harness, Hour/Battery ................................With Lift Interrupt ................................ 8-5 850-136-923 .............Diode Assembly.................................. 5-8 850-136-924 .............Harness, Jog .................................... 3-11 850-136-924 .............Switch, Jog Assembly ........................ 3-15 850-136-927 .............Harness, Travel ................................. 3-11 850-136-929 .............Harness, Travel, Cold Storage ............ 3-11 850-136-955 .............Harness, Travel Alarm ......................... 8-3 850-136-956 .............Alarm, Travel, Kit ................................ 8-3 850-136-958/001 .....Harness, Autocoast ................................(Model 112 Standard)......................... 5-8 850-136-958/101 .....Harness, Autocoast ................................(Model 112 Cold Storage)................... 5-8 850-136-961 .............Module, Hour Meter Control ................ 5-7 850-136-964 .............Harness Lift Override......................... 3-19 850-136-969 .............Cable, Conduit ................................... 5-7 850-136-970/001 .....Harness, Manual Coast ................................(Model 112 Standard)......................... 5-8 850-136-970/101 .....Harness, Manual Coast ................................(Model 112 Cold Storage)................... 5-8 850-136-971/001 .....Harness, Speed Restrict ................................(Model 112 Standard)......................... 5-8

B-4

PDPM - 0195

Pallet Truck/Tow Tractor, Models 111/112/113/114 - Numerical Parts Index

Part No.

Description

Page

Part No.

850-136-973/001 .....Harness, No Coast ................................(Model 112 Standard)......................... 5-8 850-136-973/101 .....Harness, No Coast ................................(Model 112 Cold Storage)................... 5-8 850-136-976 .............Bar, Bus (M1-2 to B+) .......................... 5-7 850-136-980/001 .....Jumper, No Coast ................................(Model 113/114 Standard)................. 5-8 850-136-980/101 .....Jumper, No Coast ................................(Model 113 &114 Cold Storage).......... 5-8 850-136-981/001 .....Jumper, No Coast ................................(Model 111 Standard)......................... 5-8 850-136-981/101 .....Jumper, No Coast ................................(Model 111 Cold Storage)................... 5-8 850-136-982 .............Harness, Jog/Diode ................................(112 Autocoast)................................ 3-11 850-136-984 .............Harness, Jog/Diode ................................(112 Manual Coast).......................... 3-12 850-136-990/001 .....Jumper Assembly (Model 111) ................................(No Coast std.) ................................... 5-9 850-136-990/101 .....Jumper Assembly (Model 111) ................................(No Coast C.S.).................................. 5-9 850-136-991/001 .....Switch, Foot, Wiring Harness ............ 5-17 850-136-991/101 .....Switch, Foot, Wiring Harness ............ 5-17 850-136-992/001 .....Switch, Foot Assembly ....................... 5-17 850-136-992/101 .....Switch, Foot Assembly ...................... 5-17 850-136-998 .............Wire Assembly, Auxiliary..................... 8-7 850-136-999 .............Cable Assembly, Auxiliary ................... 8-7 850-137-179 .............Plate, Cover ..................................... 7-19 850-137-285 .............Shaft, Wheel ................................... 7-29 850-137-290 .............Shaft, Handle, Pivot ............................ 3-5 850-137-293 .............Shaft, Handle Lock Pin......................... 3-5 850-137-299/001 .....Control Assembly, Red....................... 3-11 850-137-299/005 .....Control Assembly.............................. 3-15 850-137-308 .............Seat, Spring ...................................... 3-3 850-137-325 .............Rod, Adjusting, Brake ......................... 3-3 850-137-327 .............Adjuster Weldment............................ 2-37 850-137-420 .............Rod, Coast....................................... 2-37 850-137-421 .............Bracket, Brake .................................. 4-21 850-137-457 .............Actuator, Coast................................. 2-37 850-137-459 .............Shaft, Pivot, Coast............................. 2-37 850-137-470 .............Base, Handle Mount With Coast .......... 3-5 850-137-482 .............Disc, Stop .......................................... 3-9 850-137-485 .............Pin, Ball Cable Assembly .................... 3-5 850-137-582 .............Spacer, Spring ................................... 3-3 850-137-584 .............Spring Adjuster .................................. 3-3 850-137-607 .............Axle .................................................. 2-5 850-137-611 .............Plate, Cylinder Retaining ..................... 6-3 850-137-611 .............Plate, Cylinder Retaining.................... 7-25 850-137-635/ ...........Rod, Pull Assembly .............................. 7-9 850-137-664 .............Pivot, Tandem Weldment ................... 7-29 850-137-664 .............Pivot, Tandem Weldment ................... 7-31 850-137-669 .............Pin, Pull Rod .................................... 7-19 850-137-673 .............Ring, Cylinder Retaining ...................... 6-3 850-137-673 .............Ring, Cylinder Retaining .................... 7-25 850-137-689 .............Retainer, Spring, Coast ...................... 2-37 850-137-690 .............Support, Coast, Machine ................... 2-37 850-137-698 .............Cover,114 ....................................... 3-29 850-137-702 .............Cover ............................................. 3-29 850-137-719 .............Rod, Coast, Connecting ..................... 2-31 850-137-720 .............Plunger, Coast Actuator ..................... 2-35 850-137-722 .............Spring, Retainer................................ 2-33 850-137-733 .............Bracket, Mounting............................. 2-35 850-137-751 .............Spring, Seat Assembly....................... 2-33 850-137-755 .............Actuator Assembly, Auto Coast ........... 2-31 850-137-755 .............Actuator Assembly, Auto Coast ........... 2-35 850-137-776 .............Clipboard ........................................ 2-43 850-137-776 .............Clipboard, RAYMOND...................... 2-41 850-137-781 .............Arm, Brake Actuator ........................... 3-3

PDPM - 0195

Description

Page

850-137-782............. Plate, Tie ......................................... 3-25 850-137-786............. Plate, Tie Anchor .............................. 3-25 850-137-803/002..... Fork, Trail ........................................ 7-27 850-137-804............. Fork, Trail ........................................ 7-29 850-137-804............. Fork, Trail ........................................ 7-31 850-137-805............. Cover, Top ....................................... 4-17 850-137-808............. Spring, Seat Mounting ....................... 3-3 850-137-820............. Bracket, Switch................................... 4-9 850-137-822............. Bumper ........................................... 2-33 850-137-839............. Console........................................... 2-24 850-137-841............. Console........................................... 2-23 850-137-842............. Console........................................... 2-23 850-137-867/101..... Cover, Switch Assembly, Red ............. 3-11 850-137-867/501..... Cover, Switch Assembly, 113............. 3-15 850-137-867/502..... Cover, Switch Assembly, 114............. 3-15 850-137-867/503..... Cover, Switch Assembly, 113 ................................ with Lift/Lower ................................. 3-15 850-137-868............. Cover, Handle.................................. 3-11 850-137-870/001..... Pad, Platform ................................... 2-24 850-137-884............. Coast, Mount Machining ................... 2-39 850-137-885............. Spring, Mount Machining .................. 2-39 850-137-888/........... Handle, Mounting............................. 2-39 850-137-894/........... Handle Assembly................................ 3-9 850-137-894/008..... Handle, Arm .................................... 2-39 850-137-894/009..... Handle/Arm Assembly ...................... 3-19 850-137-894/101..... Handle/Arm Assembly ...................... 3-19 850-137-894/101..... Handle/Arm Assembly ...................... 3-27 850-137-895............. Plate, Tie ......................................... 3-27 850-137-898............. Shaft, Handle Pivot ............................. 3-9 850-137-903/001..... Control Assembly ............................. 3-19 850-137-904............. Cover, End Rider .............................. 3-19 850-137-905............. Cover, Side...................................... 3-19 850-137-906............. Knob, End Control ............................ 3-19 850-137-916............. Spacer, Control ............................... 3-23 850-137-918............. Bracket............................................ 3-20 850-137-919............. Plate, Switch .................................... 3-19 850-137-956............. Adapter, Jog Switch .......................... 3-11 850-137-976............. Anchor, Cable.................................... 4-7 850-137-977............. Bracket, Switch .................................. 4-7 850-138-035............. Switch Assembly............................... 3-20 850-138-038............. Adapter, Motor Machining ................. 4-9 850-138-046............. Mounting, Heater ............................. 2-31 850-138-055............. Bracket, Alarm ................................... 8-3 850-138-076............. Cam, Return Lever Assembly ............. 3-23 850-138-089............. Adapter, Motor Machining ................. 4-7 850-138-101............. Bracket, Potentiometer ....................... 3-11 850-138-101............. Bracket, Potentiometer ....................... 3-15 850-138-101............. Bracket, Potentiometer ....................... 3-19 850-138-108/001..... Handle Arm Assembly....................... 3-11 850-138-108/001..... Handle Arm Assembly, ................................ Model 111,112 ............................... 3-25 850-138-108/003..... Handle Arm Assembly, ................................ Model 113,114 ............................... 3-25 850-138-108/004..... Handle Arm Assembly, 113/114, ................................ Without coast................................... 3-15 850-138-108/005..... Handle/Arm Assembly, 113/114, ................................ With Coast ...................................... 3-16 850-138-111............. Hub, Wheel ..................................... 4-11 850-138-112/002..... Wheel, Drive Assembly ..................... 4-11 850-138-112/003..... Wheel, Drive Assembly ..................... 4-11 850-138-112/004..... Wheel, Drive Assembly ..................... 4-11 850-138-112/006..... Wheel, Drive Assembly ..................... 4-11 850-138-124............. Shaft, Front Fork ............................... 7-19 850-138-137............. Rod, Pull, Clevis Machined ............... 7-21 850-138-138............. Fork Assembly, Pull Rod..................... 7-21 850-138-145............. Button, Rabbit Right (Rail) .................. 5-15 850-138-146............. Button, Rabbit Left (Rail)..................... 5-15 850-138-177............. Actuator, Coast Spring ...................... 2-35

B-5

7/13/01

Pallet Truck/Tow Tractor, Models 111/112/113/114 - Numerical Parts Index

Part No.

Description

Page

Part No.

850-138-207 ............ Actuator, Switch ................................7-25 850-138-231 ............ Shaft, Truck Link ................................7-17 850-138-231 ............ Shaft, Truck Link ..................................7-5 850-138-232 ............ Shaft, Truck Link ..................................7-5 850-138-244 ............ Shim, Caster.......................................2-7 850-138-302 ............ Slide................................................7-13 850-138-315/001 .... Cover, Tractor ...................................2-23 850-138-316 ............ Bell Crank, Right Hand, Machining .......7-5 850-138-317 ............ Bell Crank, Left Hand, Machining .........7-5 850-138-318 ............ Shaft, Rear Link ..................................7-5 850-138-324 ............ Bell Crank Sub-Assembly, Left Hand.......7-5 850-138-331 ............ Bracket ............................................2-41 850-138-340 ............ Shaft, Bell Crank .................................7-5 850-138-342 ............ Shaft, Rear Fork ................................7-17 850-138-344 ............ Shaft, Brake Pivot ................................3-9 850-138-345 ............ Base, Handle Mount Without Coast ......3-3 850-138-346 ............ Base, Handle Mount With Coast ..........3-3 850-138-347 ............ Shaft, Rear Link .................................7-17 850-138-348 ............ Bell Crank, Left Hand, Machining........7-17 850-138-349 ............ Bell Crank, Right Hand, Machining .....7-17 850-138-350 ............ Bell Crank Sub-Assembly, Left Hand.....7-17 850-138-351 ............ Bell Crank Sub-Assembly, ................................ Right Hand .......................................7-17 850-138-364 ............ Brake Lock Weldment ........................4-21 850-138-365 ............ Actuator, Parking Brake .....................4-21 850-138-375 ............ Handle Machined .............................3-25 850-138-377 ............ Arm, Machined.................................3-25 850-138-385 ............ Arm, Machined.................................3-25 850-138-386/002 .... Handle Machine ..............................3-27 850-138-386/011 .... Handle Machine, Lift Lower Bypass ..... 3-27 850-138-390/001 .... Handle Bottom .................................3-19 850-138-391/001 .... Cap, Journel, Left Hand .....................3-20 850-138-391/002 .... Cap, Journel, Left Hand .....................3-20 850-138-392/001 .... Cap, Journel, Right Hand ...................3-20 850-138-392/002 .... Cap, Journel, Right Hand ...................3-20 850-138-412 ............ Guard, Spring ....................................3-9 850-138-421/001 .... Gate, Battery ....................................2-45 850-138-421/002 .... Gate, Battery ...................................2-45 850-138-421/003 .... Gate, Battery ....................................2-45 850-138-421/004 .... Gate, Battery ...................................2-45 850-138-426 ............ Bracket, Auto Coast...........................2-31 850-138-427 ............ Mat, Platform, Kit ..............................2-23 850-138-431/120 .... Handle Assembly, Model 113 CS ................................ With Lift Limit (Ext Twist Grip)..............3-19 850-138-431/127 .... Handle Assembly, Model 113 ................................ Standard (Ext Twist Grip)..................3-19 850-138-431/128 .... Handle Assembly, Model 113 CS ................................ (Ext Twist Grip) .................................3-19 850-138-431/129 .... Handle Assembly, Model 113 ................................ Standard With Lift Limit (Ext Twist Grip) 3-19 850-138-431/130 .... Handle Assembly, Model 114 CS ................................ With Lift Limit (Ext Twist Grip)..............3-19 850-138-431/137 .... Handle Assembly, Model 114 ................................ Standard (Ext Twist Grip)....................3-19 850-138-431/138 .... Handle Assembly, Model 114 CS ................................ (Ext Twist Grip) .................................3-19 850-138-431/139 .... Handle Assembly, Model 114 Standard ................................ With Lift Limit (Ext Twist Grip)..............3-19 850-138-431/140 .... Handle Assembly, Model 113 CS ................................ With Lift Limit (W/O Ext Twist Grip).....3-19 850-138-431/147 .... Handle Assembly, Model 113 Standard ................................ (W/O Ext Twist Grip) ........................3-19 850-138-431/148 .... Handle Assembly, Model 113 CS ................................ (W/O Ext Twist Grip) ........................3-19 850-138-431/149 .... Handle Assembly, Model 113 Standard ................................ With Lift Limit (W/O Ext Twist Grip).....3-19 850-138-431/150 .... Handle Assembly, Model 114 CS ................................ With Lift Limit (W/O Ext Twist Grip).....3-19

7/13/01

Description

Page

850-138-431/157 .....Handle Assembly, Model 114 Standard ................................(W/O Ext Twist Grip) ........................ 3-19 850-138-431/158 .....Handle Assembly, Model 114 CS ................................(W/O Ext Twist Grip) ........................ 3-19 850-138-431/159 .....Handle Assembly, Model 114 Standard ................................With Lift Limit (W/O Ext Twist Grip) .... 3-19 850-138-446/001 .....Frame Weldment, Battery Roller .......... 2-45 850-138-446/002 .....Frame Weldment, Battery Roller .......... 2-45 850-138-446/003 .....Frame Weldment, Battery Roller .......... 2-45 850-138-448 .............Skirt, Rubber ................................... 2-49 850-138-449 .............Cover .............................................. 2-53 850-138-449 .............Cover, Electrical Assembly ................. 2-24 850-138-450 .............Cover, Electric System ....................... 2-53 850-138-464 .............Strip, Magnetic................................. 2-43 850-138-465 .............Bracket, Brake ................................... 4-3 850-138-466 .............Bracket, Switch .................................. 4-3 850-138-471/ ...........Tray, Battery Top ............................... 2-43 850-138-472 .............Tray, Tote ......................................... 2-41 850-138-472 .............Tray, Tote ......................................... 2-43 850-138-499/001 .....Roller, Battery, Kit Installation.............. 2-45 850-138-499/002 .....Roller, Battery, Kit Installation.............. 2-45 850-138-499/003 .....Kit, Battery Roller Installation ............. 2-45 850-138-500 .............Roller, Battery, Kit Installation ............. 2-45 850-138-508 .............Retainer, Tractor Skirt ........................ 2-49 850-138-509 .............Arm Machine ................................... 3-27 850-138-513 .............Lever, Brake Bushing Assembly ............. 3-9 850-138-536 .............Modular, Handle Mounting .................. 3-9 850-138-586 .............Plate, Switch .................................... 2-51 850-138-599 .............Pad, Back ........................................ 2-23 850-138-599 .............Pad, Back ........................................ 2-23 850-138-601 .............Pocket, Manual................................. 2-23 850-138-620 .............Slide, Front ...................................... 7-13 850-138-621 .............Slide, Back....................................... 7-13 850-138-652 .............Module, Case .................................. 5-15 850-138-653 .............Button, Horn (Rail)............................. 5-15 850-138-654 .............Button, Lower/Lift (Rail) ...................... 5-15 850-138-665 .............Motor Adapter ................................... 4-3 850-138-666 .............Adapter, Motor................................... 4-3 850-138-681 .............Bracket, Lift Limit ................................. 5-9 850-138-732 .............Case, Main ...................................... 4-15 850-138-733 .............Housing ........................................... 2-33 850-138-734 .............Spring, Assembly, Auto Coast ............ 2-31 850-138-734 .............Spring, Assembly, Auto Coast ............ 2-33 850-138-736 .............Spacer, Bell Crank .............................. 7-5 850-138-737 .............Plate, Fuse Mount................................ 8-7 850-138-746 .............Rod, Threaded.................................. 7-21 850-138-752 .............Pin, Roll ........................................... 7-19 850-138-752 .............Pin, Roll ............................................. 7-7 850-138-759/001 .....Backrest........................................... 2-41 850-138-759/002 .....Backrest........................................... 2-41 850-138-760/001 .....Backrest........................................... 2-41 850-138-760/002 .....Backrest........................................... 2-41 850-138-767 .............Cap, Handle Arm Assembly, ................................Left Hand ......................................... 3-15 850-138-767 .............Cap, Handle, Right Hand .................. 3-11 850-138-768 .............Cap, Handle Arm Assembly, ................................Right Hand....................................... 3-15 850-138-768 .............Cap, Handle, Left Hand..................... 3-11 850-138-793 .............Drive Unit Sub-Assembly ...................... 4-9 850-138-796 .............Tube, Spacer ...................................... 3-9 850-138-797 .............Coast, Manual, Assembly ................................113 Deadman.................................. 2-39 850-138-799/048 .....Backrest, Load and Tray Kit ............... 2-41 850-138-799/060 .....Backrest, Load and Tray Kit ............... 2-41 850-138-799/148 .....Backrest, Load and Tray Kit ............... 2-41 850-138-799/160 .....Backrest, Load and Tray Kit ............... 2-41 850-138-801 .............Pin, Cylinder Pivot............................. 7-25 850-138-802 .............Guard, Load Wheel ......................... 7-27

B-6

PDPM - 0195

Pallet Truck/Tow Tractor, Models 111/112/113/114 - Numerical Parts Index

Part No.

Description

Page

Part No.

850-138-803/015 .....Drive Unit, Lower Assembly, ................................113 Deadman Brake ........................ 4-11 850-138-803/017 .....Drive Unit, Lower Assembly, ................................112,113, 114 ................................. 4-11 850-138-803/020 .....Drive Unit, Lower Assembly, 111 ........ 4-11 850-138-804 .............Ring, Slewing Machined.................... 4-15 850-138-808/002 .....Fork, Trail ....................................... 7-27 850-138-822 .............Spacer ............................................ 2-31 850-138-836 .............Shaft, Front Fork ................................ 7-7 850-138-841 .............Bracket ........................................... 3-29 850-138-852 .............Cover, Handle, 113/114 .................. 3-15 850-138-857/001 .....Wheel, Drive Assembly ..................... 4-11 850-138-857/114 .....Handle Arm Assembly, Model 113, ................................Cold Storage, Lift/Lower.................... 8-11 850-138-862/001 .....Grip, Handle ................................... 3-23 850-138-981 .............Spacer, Pipe .................................... 7-19 850-139-011 .............Resistor Assembly................................ 8-3 850-139-012 .............Harness, Heater................................ 2-31 850-139-019/001 .....Case Module/Harness Assembly ........ 5-15 850-139-019/101 .....Case Module/Harness Assembly ........ 5-15 850-139-021/001 .....Switch Assembly ............................... 5-15 850-139-021/101 .....Switch Assembly ............................... 5-15 850-139-028/019 .....Cable, Tractor, Load Backrest ............. 2-51 850-139-028/025 .....Cable, Tractor, Load Backrest ............. 2-51 850-139-029 .............Cable, Platform, Load Backrest ........... 2-51 850-139-030/001 .....Jumper. Coast ................................(Model 113/114 Standard)................. 5-8 850-139-030/101 .....Jumper, Coast ................................(Model 113 &114 Cold Storage).......... 5-8 850-139-030-101 ......Harness, Coast, ................................Models 113/114, Cold Storage ........ 8-11 850-139-031/001 .....Harness, Rabbit Handle ................................(113 & 114) Standard ....................... 5-9 850-139-031/101 .....Harness, Handle, Rabbit Switch, ................................Cold Storage.................................... 8-11 850-139-031/101 .....Harness, Rabbit Handle (113 & 114) ................................Cold Storage...................................... 5-9 850-139-032 .............Harness, Rabbit Switch ...................... 3-16 850-139-032 .............Harness, Rabbit Switch ...................... 3-20 850-139-033/001 .....Jumper, Rabbit (113 & 114) ................................No Coast Standard ............................. 5-9 850-139-033/101 .....Jumper, Rabbit (113 & 114) ................................No Coast Cold Storage ....................... 5-9 850-139-035/001 .....Harness, Main Wiring (Standard) ......... 5-8 850-139-035/002 .....Harness, Main Cold Storage ................ 5-8 850-139-035/011 .....Harness, Manual Override................... 5-8 850-139-035/012 .....Harness, Main (Override) Cold Storage. 5-8 850-139-036 .............Indicator, LED Red............................... 5-7 850-139-045 .............Connector, Battery Assembly .............. 5-25 850-139-047/001 .....Harness, Travel, 113/114 ................. 3-15 850-139-047/101 .....Harness, Travel, 113/114 ................. 3-15 850-139-048/001 .....Harness, Function, 114 ..................... 3-15 850-139-048/101 .....Harness, Function, 114 ..................... 3-15

PDPM - 0195

Description

Page

850-139-049/001..... Harness, Function, 113 ..................... 3-15 850-139-049/101..... Harness, Function, 113 ..................... 3-15 850-139-050............. Harness, Jog/Diode, 113/114 .......... 3-15 850-139-052............. Harness, Lift Override Switch ............. 3-16 850-200-151............. Switch, Direction Assembly ................ 3-12 850-200-152............. Bracket, Switch................................. 3-12 850-200-560............. Bracket, Switch................................. 3-12 850-258 ................... Rivet ............................................... 2-24 850-258 ................... Rivet, Pop ........................................ 2-27 850-409/002 ........... Shim .............................................. 4-15 850-409/003 ........... Shim .............................................. 4-15 850-409/008 ........... Shim .............................................. 4-15 850-409/015 ........... Shim .............................................. 4-15 850-413/002 ........... Shim .............................................. 4-15 850-413/003 ........... Shim .............................................. 4-15 850-413/008 ........... Shim .............................................. 4-15 850-413/015 ........... Shim .............................................. 4-15 850-900-061............. Cover, Retainer, Clip Kit .................... 2-27 851-002-340............. Handle, Machined............................ 3-25 853-032-065............. Sleeve ............................................. 5-25 860-502 ................... Hook, "S".......................................... 8-9 860-626/001 ........... Coupling ........................................... 6-5 860-727 ................... Joint, Ball, Slip ................................. 4-21 860-730/005 ........... Joint, Ball ........................................ 4-21 860-730/008 ........... Ball Joint, Brake ................................. 3-3 860-730/008 ........... Ball Joint, Brake.................................. 3-9 861-013 ................... Pin, Clevis ......................................... 4-7 870-055 ................... Hr./Battery Meter W/ lift Interrupt ........ 8-5 870-246 ................... Meter, Battery .................................... 8-5 870-248 ................... Meter, Hour/Battery............................ 8-5 870-251 ................... Meter, Hour ....................................... 8-5 870-846 ................... Drum, Brake (Cold Storage) ................. 4-7 870-846 ................... Drum, Brake....................................... 4-3 870-846 ................... Drum, Brake....................................... 4-9 870-854/004 ........... Guard, Loom...................................... 5-7 870-860 ................... Drum, Brake ...................................... 4-7 870-860 ................... Drum, Brake (Cold Storage) ................. 4-3 870-860 ................... Drum, Brake (Cold Storage) ................. 4-9 900-274 ................... Cover, Button ..................................... 8-5 900-276 ................... Plug, Switch ..................................... 3-16 900-276 ................... Plug, Switch ..................................... 3-20 950-151 ................... Gear, Spirol and Pinion Set .............. 4-15 950-180 ................... Tool, Maintenance, Programmable...... 5-27 950-182 ................... Cable, 6-8k ..................................... 5-27 B23-001-170/419 ..... Cable Assembly ............................... 5-25 B23-001-180/420 ..... Cable Assembly ............................... 5-25 B23-020-115/534 ..... Cable Assembly (M1-1 to FU2-2).......... 5-7 B24-034-325/272 ..... Cable Assembly ................................. 5-8 B24-034-355/286 ..... Cable Assembly ................................. 5-8 F23-022-350/524 ..... Cable Assembly MD-A2 to M(-) ............ 5-7 F23-022-430/534 ..... Cable Assembly (MD-A1 to M1-2) ........ 5-7

B-7

7/13/01

Pallet Truck/Tow Tractor, Models 111/112/113/114 - Numerical Parts Index

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7/13/01

B-8

PDPM - 0195