Raymond Forklift 111 112 113 114 Pallet Trucks Tow Tractor Parts Catalog Manual SN 50000 & UP - PDF

Models - 111, 112, 113, 114

Pallet Trucks/Tow Tractor

Parts Catalog

Picture of Truck goes in here!

1050188A S/N 50000 & UP Issued: 12/19/2005

© 2005 The Raymond Corporation

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Table of Contents

Table of Contents SECTION 1 General Information To Our Customer ................................................................................................................................ 1-2 How To Use Catalog If Part Number Is Not Known ................................................................................. 1-3 How To Use Catalog If Part Number Is Known ....................................................................................... 1-4 Major Assemblies ............................................................................................................................... 1-5 Recommended Spare Parts List ............................................................................................................. 1-6 Hardware Parts List ............................................................................................................................. 1-7

SECTION 2 Finish and Accessories Truck Major Assemblies....................................................................................................................... 2-2 Operator End, Model 114................................................................................................................... 2-4 Caster Installation ............................................................................................................................... 2-6 Caster Assembly, Springless................................................................................................................. 2-8 Caster Assembly With Springs ........................................................................................................... 2-10 Finish Instructions, All Models............................................................................................................. 2-12 Battery Roller Kit Installation ............................................................................................................... 2-34 Battery Roller Assembly ..................................................................................................................... 2-36 Platform Installation, Model 113......................................................................................................... 2-37

SECTION 3 Steering and Controls Handle and Mounting, Models 111/112 .............................................................................................. 3-2 Handle and Mounting, Models 113/114 .............................................................................................. 3-4 Handle Installation, Model 113 With Deadman Brake ............................................................................ 3-7 Handle Assembly, Models 111/112 .................................................................................................. 3-11 Handle Assembly, Models 113/114 .................................................................................................. 3-16 Control Assembly.............................................................................................................................. 3-22 Handle Arm Assembly ....................................................................................................................... 3-25 Switch Cover Assembly, All Models .................................................................................................... 3-28

SECTION 4 Drive and Brake Drive and Brake Assembly, Models 111/112 ........................................................................................ 4-3 Drive and Brake Assembly, Models 113/114 ........................................................................................ 4-7 Drive and Brake Assembly, Model 113 With Deadman ........................................................................ 4-11 Drive Unit Sub-Assembly .................................................................................................................... 4-14 Lower Drive Unit Assembly, All Models................................................................................................ 4-16 Motor Subassembly .......................................................................................................................... 4-18 Handle Assembly, Brake.................................................................................................................... 4-20 Brake Assembly, Models 111/112 and Model 113 With Deadman....................................................... 4-22 Brake Assembly, Models 113/114..................................................................................................... 4-23

SECTION 5 Electrical Components and Systems Electrical System................................................................................................................................. 5-2 Electrical System, EE, Models 112/113 .............................................................................................. 5-13 Fuse Enclosure Assembly ................................................................................................................... 5-20 Grab Rail Assembly, Model 112 ........................................................................................................ 5-22 Contactor Assembly .......................................................................................................................... 5-28 Contactor Assembly, EE..................................................................................................................... 5-30 Horn Installation ............................................................................................................................... 5-32

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Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Table of Contents

Ignition Switch Installation ................................................................................................................. 5-34 Battery Connector Assembly............................................................................................................... 5-36 Maintenance Tool, Programmable ...................................................................................................... 5-38 Drive Motor, 8000 lb........................................................................................................................ 5-39 Drive Motor, Walkie ......................................................................................................................... 5-42 Drive Motor, EE................................................................................................................................ 5-44

SECTION 6 Hydraulic Components Hydraulic System................................................................................................................................ 6-2 Lift Pump and Motor Assembly ............................................................................................................. 6-5 Lift Cylinder ....................................................................................................................................... 6-8

SECTION 7 Mast Fork and Tractor Subassembly, Models 111/112/113........................................................................... 7-2 Undercarriage Installation, 6000 lb., Models 111/112/113, Up to 60 in. Fork Length.............................. 7-5 Under Carriage Installation, 6000 lb., Models 111/112, Over 60 in. Fork Length .................................... 7-9 Under Carriage Installation, 8000 lb., Models 112/113, Over 60 in. Fork Length .................................. 7-13 Pull Rod Assembly, Models 111/112/113 Up to 60 in. Fork Length ...................................................... 7-16 Pull Rod Assembly for 6000 lb., Models 112/113, Over 60 in. Fork Length ........................................... 7-18 Pull Rod Assembly for 8000 lb., Models 112/113, Over 60 in. Fork Length ........................................... 7-20 Load Wheel Assembly, 6000 lb., Models 111/112/113 ..................................................................... 7-22 Load Wheel Assembly, 8000 lb., Models 112/113, Single Wheel........................................................ 7-24 Load Wheel Assembly, 8000 lb., Models 112/113, Tandem Split Wheel .............................................. 7-26 Load Wheel Assembly, 8000 lb., Models 112/113, Tandem Full Wheel................................................ 7-28 Entry Roller Installation ...................................................................................................................... 7-30

SECTION 8 Options/Kits Travel Alarm ...................................................................................................................................... 8-2 Auxiliary Power.................................................................................................................................. 8-4 Tow Coupler Installation ...................................................................................................................... 8-7 Battery Top Tray ............................................................................................................................... 8-10 Load Backrest and Tray Installation ..................................................................................................... 8-11 Tractor Skirt Installation ..................................................................................................................... 8-14 Bumper Installation ........................................................................................................................... 8-15 Controls, Load Backrest Installation, Model 113 Only ........................................................................... 8-17 CoastPRO™ Installation, Model 112.................................................................................................. 8-20 CoastPRO™ Installation, Model 113 With Deadman Brake .................................................................. 8-25 Spring Assembly, CoastPRO™ .......................................................................................................... 8-28 Actuator Assembly, CoastPRO™ ....................................................................................................... 8-30 Manual Coast Installation, Model 112 ................................................................................................ 8-31 Manual Coast Installation, Model 113 With Deadman Brake ................................................................ 8-35

APPENDIX A Alphabetical Parts Index APPENDIX B Numerical Parts Index

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1050188A

SECTION 1 General Information To Our Customer ................................................................................................................................................. 1-2 How To Use Catalog If Part Number Is Not Known .................................................................................................. 1-3 How To Use Catalog If Part Number Is Known......................................................................................................... 1-4 Major Assemblies ................................................................................................................................................ 1-5 Recommended Spare Parts List............................................................................................................................... 1-6 Hardware Parts List .............................................................................................................................................. 1-7

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Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - General Information To Our Customer

To Our Customer

1

The Part Numbers in this Parts Catalog were correct at the time your truck was manufactured. It is our policy to constantly improve our products, therefore, part numbers may continue to change. When ordering parts, verify part numbers through your Dealer’s Parts Catalog, which is kept up to date. Also note that Illustrations of assemblies and components may not necessarily conform to the exact installation as they appear on your truck.

Tips for Ordering Parts In addition to Part Number and Description, have available: • The model number and serial number of the truck • Pertinent specifications such as mast height, battery voltage, drive motor type, etc.

• Pertinent name plate data • Applicable installation or assembly numbers • Accurate Part Number

Using This Catalog This Catalog contains navigational aids to help you locate specific parts information.

• Use Section 1 to decide where to start your search for information. The overall locator views define the technical configuration of the Catalog and tie the figures in the Catalog to the engineering database.

• Use the Table of Contents to locate assemblies and subassemblies by name.

• Use the Alphabetical Index (by Part Name) and the Numerical Index (by Part Number) to locate individual parts.

• Determine configuration differences with the “Used On” codes contained within the Parts List. The “Used On” code attaches a part number to a wide range of design variables such as operating voltage, battery size, steering type, mast height and extension speed, fork carriages, color and size of tires, guide wheel specs, etc.

Technical Assistance For Authorized Raymond Dealers Only Authorized Raymond Dealers ONLY, please fax your Technical Inquiry to (315) 463-9145.

For further assistance after faxing your Technical Inquiry, please call (315) 463-5000.

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1050188A

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - General Information How To Use Catalog If Part Number Is Not Known

How To Use Catalog If Part Number Is Not Known

1

IF THE PART NUMBER IS NOT KNOWN

Major Assemblies

SECTION 7 MAST SECTION 6 HYDRAULIC COMPONENTS

DO THIS

SECTION 3 STEERING AND CONTROLS

1.

SECTION 5 SECTION 4 ELECTRICAL COMPONENTS AND

SECTION 2 FINISH AND ACCESSORIES

Determine in which Section the part is located using the illustration.

Drive and Brake

Drive Unit Assembly SYSTEMS - 271" and Above Elevated Height ..............................................................................4-2 Drive Unit Assembly - 270" and Below Elevated Height...............................................................................4-4 Deadman Brake Assembly ........................................................................................................................4-6 SECTION 4 Brake Assembly/Installation (used with motor 570-262/500 only) ...............................................................4-8 DRIVE Drive Unit Brake AssemblyAND ......................................................................................................................4-12 BRAKE .....................................................................................................................4-14 Brake Assembly Installation Inertial Dampener ..................................................................................................................................4-16

2.

Turn to the TABLE OF CONTENTS in the applicable Section.

Figure 1-1: Major Assemblies

1-3

Frame Assembly - DS/DT

7 29

5

28

30

23

12

26 25 24

20

11

22

4

6 10

19

21

17

18

16 15

14

13

31 2

9 8

40

3.

Refer to the PAGE NUMBER selected from the TABLE OF CONTENTS. Locate the desired part and note the ITEM NO.

37

36

39

3

38 1

FIGURE 2-2 ITEM NO. 1

Figure 2-2: Frame Assembly - DS/DT

2-1

828-005-691/003

5

828-005-691/001

5

828-005-691/002

DESCRIPTION Roller Assembly (consists of items 36 through 40) Roller Assembly (consists of items 36 through 40) Roller Assembly (consists of items 36 through 40)

USED ON A B C

REF 1 1 1 2 2

828-006-283 714-206 828-004-421 861-026 462-032

Frame Weldment Door Weldment Screw Bracket, Latch Pin, Clevis Bearing

8 9 10

1 1 1 1 2 2 1 1 1 2 2 1

710-264P 750-433 828-004-622 828-006-364 750-006 771-049 760-130 810-733 828-004-651 710-067 771-019 114-008-306

Screw Nut, Hex ODI Assembly ODI Assembly Nut, Hex Washer Nut, Lock Pin, Roll Bracket, Key Screw Washer Switch Assembly, Key

F, H, K, L, M, R

20 21

1 1 1 1 1

114-009-695 1-150-057 1-150-001 7-590-006/001 114-008-718/005

Switch Assembly, Key Switch, Push Button Switch, Lock with Keys Switch, Push Button SMARTi Assembly

F, H, K, L, M, P, R M, R, R G, M, N, P K, L, M, P, R H, L , N, P

22 23 24 25 26 27

1 1 1 2 2 1

5-015-003 5-015-004 828-004-672 828-004-671 710-069 411-938/001

Nut, Hex Nut, Hex Bracket Weldment Washer Screw Decal, Keyswitch (Not Shown)

H, L, N, P H, L , N, P

28 29 30 31

1 1 1 1 1 1 1

411-938/003 411-938/002 411-938/004 828-004-674 828-004-683 828-004-682 154-009-117/001

Decal, Keyswitch (Not Shown) Decal, Keyswitch (Not Shown) Decal, Keyswitch (Not Shown) Cable Assembly, SC to SMARTi Bracket, SMARTi Clamp, ODI Static Strap, Insulated

G K, L M, N, P H, L, N, P H, L, N, P F, G, K, M

19

Refer to the corresponding PART LIST. Use the FIGURE & ITEM NO. to find the Part Number, Description, etc.

PART NUMBER

5

2 3 4 5 6 7

11 12 13 14 15 16 17 18

4.

QTY

A= 14" Battery Compartment B= 16" Battery Compartment C= 21" Battery Compartment D= Without Rear Posts E= With Rear Posts

F= Standard G= Remote H= SMARTi K= Standard/Bypass L= SMARTi/Bypass

M= Remote/Bypass N= Remote/SMARTi O= DT 001 to 3842/DS 001 to 3802 P= Remote/SMARTi/Bypass Q= DT 001 to 3566/DS 001 to 3640

A, Q S

R

O T H, L, M , P

F, H

S= DT 3567 and Up/DS 3641 and Up T= DT 3843 and Up/DS 3803 and Up R= Recommended Spare

List 2-2: Frame Assembly - DS/DT

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Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - General Information How To Use Catalog If Part Number Is Known

How To Use Catalog If Part Number Is Known IF THE PART NUMBER IS KNOWN

APPENDIX B

DO THIS

Part No.

Description

1

Numerical Parts List Page

Part No.

Description

Page

411-773 .................... Decal, No Riding, Bilingual .................. 2-7 411-789 .................... Decal, Warning .................................... 2-7 411-790 .................... Decal, Warning, Bilingual .................... 2-7 411-848 .................... Decal, 24 Volt Cable System .............. 5-11 411-849 .................... Decal, 24 Volt Cable System .............. 5-11 411-850 .................... Decal, Charging Warning ..................5-11 411-851 .................... Decal, Charging Warning ..................5-11 411-852 .................... Decal, Battery Swivel Warning ............ 5-11 411-853 .................... Decal, Battery Swivel Warning ............ 5-11 412-454 .................... Decal, ISO 9001.................................. 2-7 412-586 .................... Plate, Lowlift Specification (U.S.) ........... 2-7 412-588 .................... Plate, Lowlift Specification (Canadian) .. 2-7 441-013 .................... Bearing, Sealed.................................... 4-9 441-127 .................... Bearing, Shield ................................... 7-5 447-098 .................... Bearing, Cone .................................... 4-3 447-108 .................... Bearing, Cone .................................... 4-3 447-562 .................... Bearing, Cup ...................................... 4-3 447-579 .................... Bearing, Cup ...................................... 4-3 462-029 .................... Bushing, Flanged ................................ 4-5 464-034 .................... Bushing .............................................. 2-3 464-035 .................... Bushing .............................................. 2-3 464-035 .................... Bushing .............................................. 7-3 464-036 .................... Bearing, Oilite Super ........................... 7-5 520-078/03 .............. Plug, Shipping ..................................... 6-9 530-449 .................... O-Ring ............................................... 4-5 530-490/038 ............ O-Ring, Motor .................................... 4-9 540-062 /100 ........... Cylinder, Hydraulic (Eaton) ................... 6-9 540-062/01 .............. Rod, Piston ......................................... 6-9 540-062/02 .............. Barrel Assembly .................................. 6-9 540-062/03 .............. Seal Kit ............................................... 6-9 540-062/200 ............ Cylinder, Hydraulic (Ultra)..................... 6-9 540-062 .................... Cylinder, Hydraulic ............................... 6-5 560-206/123 ............ Valve, Flow Control (2 GPM) ................ 6-7 560-206/130 ............ Reservoir Kit (With Tubes) ..................... 6-7 560-206/132 ............ Adapter Block (With Check Valve) ......... 6-7 560-206/135 ............ Plug, Vent (With 40 Micron Filter) ......... 6-7 560-209/04 .............. Valve/Coil, Solenoid Release................. 6-7 560-209/06 .............. Valve, Adjustable Relief ........................ 6-7 560-209/07 .............. Pump (With Coupling, Bolts & Gasket) .. 6-7 560-209/08 .............. Elbow, 90 Degree ............................... 6-7 560-209/09 .............. Switch, Solenoid Start ........................... 6-7 560-213/01 .............. Motor, 24 Volt DC 2 Terminal ............... 6-7 560-213/01 .............. Pump Motor....................................... 5-23 560-213/02 .............. Brush Set ........................................... 5-23 560-213 .................... Pump and Motor Assembly ................... 6-5 560-213 .................... Pump/Motor Assembly ........................ 6-7 570-271/515 ............ Brush Lead Assembly Kit .................... 5-23 570-271/516 ............ Commutator End Bearing .................. 5-23 570-271/516 ............ Drive End Bearing ............................. 5-23 570-271/517 ............ Washer ............................................. 5-23 570-316/511 ............ Seal .................................................. 5-23 570-316/513 ............ Retaining Ring ...................................5-23 570-360/511 ............ Brush Set ........................................... 5-23 570-360/512 ............ Brush Spring Set.................................5-23 570-864 .................... Drive Motor - S/N 5478 & Up ............ 5-23 570-864 .................... Drive Motor, 24 Volt ...........................4-11 590-514 .................... Fuse, 15 Amp ...................................... 5-3 590-638/001 ............ Horn Assembly..................................... 5-3 590-701 .................... Battery Connector ..............................5-15 590-701 .................... Battery Connector ..............................5-17 590-701 .................... Battery Connector ................................ 5-6 600-213 .................... Grommet .......................................... 5-15 610-307 .................... Shaft, Flexible ...................................... 3-7

024-296-290/260 ..... Cable Assembly ................................. 5-15 024-296-420/261 ..... Cable Assembly ................................. 5-15 024-297-280/000 ..... Cable Assembly ................................. 5-15 024-297-310/000 ..... Cable Assembly ................................. 5-15 024-297-430/000 ..... Cable Assembly ................................. 5-15 029-002-380/001 ..... Cable Assembly (MDE2 to S1) .............. 5-3 029-002-380/002 ..... Cable Assembly (MDE2 to S2) .............. 5-3 030-504-008/003 ..... Hose Assembly .................................... 6-5 1-000-013 ................ Battery, 6 Volt .................................... 5-15 1-011-011 ................ Terminal Boot, Right Hand ................. 5-15 1-011-012 ................ Terminal Boot, Left Hand .................... 5-15 1-012-502/003 ......... Bushing, Reducer ................................. 5-6 1-074-104/001 ......... Standoff .............................................. 5-3 1-085-186 ................ Cover, Internal ..................................... 2-7 1-105-216/01 ........... Contact Tip Kit..................................... 5-5 1-105-216/04 ........... Switch/Actuator Assembly ..................... 5-5 1-105-216/05 ........... Cover, Top ........................................... 5-5 1-105-216/07 ........... Spring, Return...................................... 5-5 1-105-216/09 ........... Coil Assembly...................................... 5-5 1-105-225 ................ Contactor Assembly ............................. 5-5 1-105-225 ................ Contactor, Forward/Reverse.................. 5-3 1-110-920/092 ......... Heater................................................. 3-5 1-120-098 ................ Potentiometer, Gear ............................. 3-5 1-120-098 ................ Potentiometer, Gear ............................. 3-5 1-150-366 ................ Switch, Brake/Lift Cutout....................... 5-3 1-150-368 ................ Switch, Key .......................................... 5-3 1-150-378 ................ Switch, Key .......................................... 5-3 1-150-384 ................ Switch, Emergency, Reverse .................. 3-5 1-150-384 ................ Switch, Emergency, Reverse .................. 3-5 1-150-386 ................ Seal .................................................... 3-5 1-150-386 ................ Seal .................................................... 3-5 1-150-418 ................ Switch, Function ................................... 3-5 1-150-418 ................ Switch, Function ................................... 3-5 1-150-425 ................ Switch, Travel ....................................... 3-5 1-150-425 ................ Switch, Travel ....................................... 3-5 1-187-082 ................ Motor Controller .................................. 5-3 291-011.................... RingUSED ...................................................

4-3 DESCRIPTION ON 291-012.................... Ring ................................................... 4-3 360-049.................... Pad, Bumper Roller Assembly A ....................................... 3-3 360-062/003 ............ Guard, Cable .................................... 5-11 (consists of items 36 through 40) 360-065/001 ............ Cover, Front ........................................ 2-7 Roller Assembly B 360-068.................... Cover, Gearbox Motor ......................... 4-9 (consists of items 36 through 40) 370-637/005 ............ Tape, Double Sided.............................. 3-6 400-081/0 ................ Plate, Backing ................................... 4-15 Roller Assembly C 400-081/02 .............. Cam ................................................ 4-15 (consists of items 36 through 40) 400-081/03 .............. Lever, Brake ...................................... 4-15 Frame Weldment A, Q....................................... 4-15 400-081/04 .............. Ring, Safety 400-081/05 .............. Shoe Assembly .................................. 4-15 Door Weldment S 400-081/06 .............. Spring, Return.................................... 4-15 Screw 400-081.................... Brake Assembly ................................ 4-15 Bracket, Latch 400-081.................... Brake Assembly ................................. 4-11 400-160.................... Pinion, Drive ..................................... 4-11 Pin, Clevis 400-160.................... Pinion, Drive ........................................ 4-9 Bearing R 411-511/015 ............ Decal, Raymond .................................. 2-7 411-534.................... Decal, Emergency Disconnect ............... 2-7 Screw 411-552.................... Decal, Warning.................................... 2-7 Nut, Hex 411-582.................... Decal, Made In Canada ....................... 2-7 411-587/001 ............ Decal, No ODI Assembly ORiding, Black 9" ................... 2-7 411-633.................... Decal, Caution, Bilingual ..................... 2-7 ODI Assembly T 411-637/001 ............ Decal, Emergency Disconnect, Bilingual 2-7 Nut, Hex 411-639.................... Decal, Clear ........................................ 2-7 411-680.................... Decal, Washer H, Operating L, M, P ................................. 2-7 411-681.................... Decal, Replacement Instruction ............. 2-7

123-456-789.......................2-5

1.

Locate the Part Number in the NUMERICAL INDEX (APPENDIX B). Note the Section & page number(s) where the part is decribed.

FIGURE 2-2 ITEM NO. 1

2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27

Frame Assembly - DS/DT

7 29

5

28

30

23

12

10

11

22

4

6

21

28 29 30 31

26 25

QTY

PART NUMBER

5

828-005-691/003

5

828-005-691/001

5

828-005-691/002

REF 1 1 1 2 2 1 1 1 1 2 2 1 1 1 2 2 1 1 1 1 1 1 1 1 1 2 2 1 1 1 1 1 1 1 1

828-006-283 714-206 828-004-421 861-026 462-032 710-264P 750-433 828-004-622 828-006-364 750-006 771-049 760-130 810-733 828-004-651 710-067 771-019 114-008-306 114-009-695 1-150-057 1-150-001 7-590-006/001 114-008-718/005 5-015-003 5-015-004 828-004-672 828-004-671 710-069 411-938/001 411-938/003 411-938/002 411-938/004 828-004-674 828-004-683 828-004-682 154-009-117/001

24 Compartment A= 14" Battery 20 B= 16" Battery Compartment C= 21" Battery Compartment 19 D= Without Rear Posts E= With Rear Posts 18

F= Standard G= Remote H= SMARTi

17 K= Standard/Bypass L= SMARTi/Bypass

16

15 14

Nut, Lock Pin, Roll Bracket, Key Screw Washer Switch Assembly, Key Switch Assembly, Key Switch, Push Button Switch, Lock with Keys Switch, Push Button SMARTi Assembly Nut, Hex Nut, Hex Bracket Weldment Washer Screw Decal, Keyswitch (Not Shown) Decal, Keyswitch (Not Shown) Decal, Keyswitch (Not Shown) Decal, Keyswitch (Not Shown) Cable Assembly, SC to SMARTi Bracket, SMARTi Clamp, ODI Static Strap, Insulated

M= Remote/Bypass N= Remote/SMARTi O= DT 001 to 3842/DS 001 to 3802 P= Remote/SMARTi/Bypass Q= DT 001 to 3566/DS 001 to 3640

B-1 F, H, K, L, M, R F, H, K, L, M, P, R M, R, R G, M, N, P K, L, M, P, R H, L, N, P H, L, N, P H, L, N, P

F, H G K, L M, N, P H, L, N, P H, L, N, P F, G, K, M S= DT 3567 and Up/DS 3641 and Up T= DT 3843 and Up/DS 3803 and Up R= Recommended Spare

2.

Find the Section & page number in the PARTS LIST referenced by the Numerical Index. Locate the Part Number. Note the part's FIGURE & ITEM NO.

List 2-2: Frame Assembly - DS/DT

13

2-7 31 2

123-456-789 9 8

40

37

36

39

3.

Find the FIGURE & ITEM NO. on the associated illustration for a pictorial view of the part.

3

38 1

Figure 2-2: Frame Assembly - DS/DT

2-1

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1050188A

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - General Information Major Assemblies

Major Assemblies

1

SECTION 3

SECTION 6

SREERING AND CONTROLS

HYDRAULIC COMPONENTS

SECTION 7 MAST

MODEL 111

MODEL 112

SECTION 5

SECTION 2

ELECTRICAL COMPONENTS AND SYSTEM

FINISH AND ACCESSORIES

MODEL 113

MODEL 114 SECTION 4 DRIVE AND BRAKE

NEXT111S, NEXT112C, NEXT113S, NEXT114S

Figure 1-1: Major Assemblies

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Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - General Information Recommended Spare Parts List

Recommended Spare Parts List Description

Part No.

Qty.

Page

Description

Ball, 1/2 in. .................................850-015..............34 .....4-17 Ball, 9/16 in. ...............................850-017..............35 .....4-17 Battery Connector .........................590-701................1 .....5-37 Bearing, Commutator End ..............442-205................1 .......6-7 Bearing, Cup................................671-041/13 ..........1 .......2-9 Bearing, Drive End ........................442-210................1 .......6-7 Bearing, Handle ...........................850-135-959 ........2 .....3-23 Bearing, King Pin ..........................671-041/14 ..........1 .......2-9 Bearing, Non-Shielded ..................441-015 ...............2 .....7-23 Bearing, Non-Shielded ..................441-015 ...............2 .....7-25 Bearing, Shield .............................441-127 ...............2 .....7-23 Bearing, Shield .............................441-127 ...............2 .....7-25 Bearing, Shield .............................441-127 ...............8 .....7-27 Bearing, Sleeve.............................1025349/007.......2 .....7-27 Bearing, Sleeve.............................1025349/007.......4 .....7-19 Bearing, Sleeve.............................1025349/007.......4 .....7-21 Bearing, Thrust..............................671-041/11 ..........1 .......2-9 Bearing........................................441-015................4 .....7-29 Bearing........................................441-127................2 .....2-11 Bearing........................................441-127................4 .....7-29 Bearing........................................447-043................2 .....4-17 Bearing........................................447-104................1 .....4-17 Bearing........................................447-105................1 .....4-17 Bearing........................................462-002................1 .....3-13 Bearing........................................462-002................1 .....3-20 Bearing........................................7-441-201/00 ......1 .....4-19 Brush (4 per) ................................570-869/551 ........1 .....5-43 Brush (4 per) ................................570-869/551 ........1 .....5-45 Brush Set (Holder and Springs) .......560-213/07 ..........1 .......6-7 Brush ...........................................570-869/735 ........4 .....5-41 Bumper, Handle ............................413-069................1 .......3-3 Bushing Machining........................850-135-901 .........2 .......3-5 Bushing Machining........................850-135-901 .........2 .......3-9 Bushing, Flanged ..........................1016124 ..............2 .....7-27 Bushing, Flanged ..........................462-032................2 .....4-21 Bushing........................................460-014................2 .......3-3 Bushing........................................460-061................4 .....8-33 Bushing........................................460-102................1 .......3-9 Bushing........................................7-460-005/001 .....2 .......7-3 Bushing........................................7-460-005/002 .....2 .......7-3 Button Assembly, Nose, Red ...........850-135-976/001 .1 .....3-13 Button Assembly, Nose, Red ...........850-135-976/001 .1 .....3-19 Contact Assembly, Fixed ................1-105-224/01 .......2 .....5-29 Contact Assembly, Fixed ................1-105-224/01 .......2 .....5-31 Contact Assembly, Moving .............1-105-224/02 .......1 .....5-29 Contact Assembly, Moving .............1-105-224/02 .......1 .....5-31 Diode Assembly ............................850-136-854 .........1 .....5-10 Fuse, 15 amp (FU3) ......................590-514................1 .......5-9 Fuse, 15 amp ...............................590-514................1 .....5-17 Fuse, 150 amp (FU1) ....................590-587/109 ........1 .....5-10 Fuse, 150 amp .............................590-587/109 ........1 .....5-21 Fuse, 250 amp (FU2) ....................590-587/113 ........1 .......5-9 Fuse, 250 amp .............................590-587/113 ........1 .....5-21 Horn, 24 Volt ...............................590-643/004 ........1 .....5-32 Indicator, LED, Red ........................591-629/001 ........1 .......5-9 Kit, Ring Set .................................828-005-547 .........1 .....4-17 Kit, Seal .......................................1015666/421.......1 .......6-9 Kit, Seal .......................................1015666/621.......1 .......6-9 Kit, Switch Start Service .................560-213/06 ..........1 .......6-7 Kit, Tip Contactor ..........................1-105-224/07 .......1 .....5-29

12/19/2005

1

Part No.

Qty.

Page

Microswitch ................................1-150-324............. 1 ....... 4-5 Microswitch ................................. 1-150-324 ............ 1 ..... 4-13 Microswitch ................................. 1-150-324............. 1 ....... 4-9 Module Assembly, Diode ............... 850-136-854......... 1 ..... 5-18 Module, Diode ............................. 850-136-856......... 1 ..... 3-13 Mount, Rubber ............................. 850-138-684......... 4 ....... 2-5 O-Ring......................................... 671-041/12.......... 1 ....... 2-9 Potentiometer ............................... 1-120-105............. 1 ..... 3-14 Potentiometer ............................... 1-120-105............. 1 ..... 3-20 Relay........................................... 1-100-010............. 1 ..... 5-10 Relay........................................... 1-100-010............. 1 ..... 5-18 Seal, Oil...................................... 530-638 ............... 1 ..... 4-17 Seal, Oil...................................... 530-687 ............... 1 ..... 4-19 Shaft, Flexible ..............................610-307 .............. 2 ..... 3-23 Shaft, Wheel Stainless Steel ...........850-139-349......... 1 ..... 7-23 Shaft, Wheel, Stainless Steel ..........850-139-349......... 1 ..... 7-25 Shaft, Wheel, Standard ................ 850-135-634 ........ 1 ..... 7-23 Shaft, Wheel, Standard ................ 850-135-634 ........ 1 ..... 7-25 Shield, Bearing............................. 671-041/15.......... 1 ....... 2-9 Shoe Assembly ............................400-059/05.......... 2 ..... 4-23 Shoe Assembly ............................400-059/05.......... 2 ..... 4-22 Sleeve, Bearing ............................1025349/007 ...... 4 ..... 7-17 Spring ........................................ 830-226 ............... 1 ....... 4-5 Spring ........................................ 830-424 ............... 1 ....... 4-5 Spring, Brush (4)........................... 570-446/516........ 1 ..... 5-43 Spring, Brush (4)........................... 570-446/516........ 1 ..... 5-45 Spring, Brush ............................... 570-869/738........ 4 ..... 5-41 Spring, Coast ............................... 830-238 ............... 1 ..... 8-33 Spring, Compression..................... 830-249 ............... 1 ....... 3-3 Spring, Handle Return ................... 830-337 ............... 1 ....... 3-9 Spring, Handle Return ................... 830-339 ............... 1 ..... 4-21 Spring, Handle............................. 830-346 ............... 1 ..... 8-33 Spring, Lever Return ...................... 830-044 ............... 1 ....... 4-9 Spring, Parking Brake ................... 830-341 ............... 1 ..... 4-21 Spring, Return .............................. 1-105-224/05 ....... 1 ..... 5-29 Spring, Return .............................. 1-105-224/05 ....... 1 ..... 5-31 Spring, Return .............................. 400-059/06.......... 2 ..... 4-23 Spring, Return .............................. 400-059/06.......... 2 ..... 4-22 Spring, Torsion ............................. 830-347 ............... 1 ..... 3-23 Spring ......................................... 830-424 ............... 1 ..... 4-13 Strainer ....................................... 560-217/09.......... 1 ....... 6-7 Suppressor Assembly ....................850-136-425/002 . 1 ..... 5-10 Suppressor Assembly ....................850-136-425/002 . 1 ..... 5-17 Switch, Function ...........................1-150-418............. 3 ..... 3-13 Switch, Function ...........................1-150-418............. 3 ..... 3-14 Switch, Function ...........................1-150-418............. 3 ..... 3-19 Switch, Function ...........................1-150-418............. 3 ..... 3-20 Switch, Lift Limit ........................... 1-150-087............. 1 ..... 5-18 Switch, Lift Limit ............................1-150-087............. 1 ..... 5-11 Switch, Lift Limit ............................1-150-324............. 1 ..... 5-10 Switch, Push Button .......................7-590-004/001 ..... 1 ..... 3-20 Switch .........................................1-150-324............. 1 ..... 5-17 Switch .........................................1-150-383............. 2 ..... 3-14 Switch .........................................1-150-383............. 2 ..... 3-20 Switch .........................................1-150-384............. 1 ..... 3-14 Switch .........................................1-150-418............. 1 ..... 3-20 Tire, Poly .....................................632-091/001........ 1 ..... 4-15 Wheel ......................................... 632-421/CR7 ....... 1 ..... 2-11 Wheel ......................................... 671-041/07.......... 1 ....... 2-9

1-6

1050188A

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - General Information Hardware Parts List

Hardware Parts List Description

Part No.

Qty.

Description

Bolt, Shoulder...................................... 716-020 .....................2 Bolt, Shoulder...................................... 716-121 .....................1 Bolt, Shoulder...................................... 716-135 .....................1 Bolt, Through....................................... 560-204/328 .............2 Bolt .................................................... 400-080/04 ...............1 Bolt .................................................... 716-137 .....................3 Key, Woodruff, #607 ........................... 850-111 .....................2 Key, Woodruff ..................................... 7-850-100/015...........1 Key, Woodruff ..................................... 850-111 .....................1 Nut ................................................... 760-148 .....................1 Nut, Hex, Slotted ................................. 761-856 .....................2 Nut, Hex ............................................ 750-025 .....................2 Nut, Lock ............................................ 671-041/21 ...............3 Nut, Lock ............................................ 760-006 .....................4 Nut, Lock ............................................ 760-013 .....................6 Nut, Lock ............................................ 760-103 .....................8 Nut, Lock ............................................ 760-148 .....................1 Nut, Lock ............................................ 760-176 .....................1 Nut, Lock ............................................ 760-920 .....................2 Nut .................................................... 400-080/03 ...............1 Nut .................................................... 5-016-004 ..................4 Nut .................................................... 540-047/417 .............1 Nut .................................................... 570-869/714 .............2 Nut .................................................... 570-869/729 .............4 Nut .................................................... 671-015/06 ...............1 Nut .................................................... 750-005 .....................4 Nut .................................................... 750-006 .....................4 Nut .................................................... 750-008 .....................8 Nut .................................................... 750-013 .....................7 Nut .................................................... 750-020 .....................6 Nut .................................................... 750-033 .....................5 Nut .................................................... 750-036 .....................4 Nut .................................................... 750-049 .....................2 Nut .................................................... 750-054 .....................4 Nut .................................................... 750-234 ...................12 Nut .................................................... 750-412 .....................6 Nut .................................................... 750-419 .....................4 Nut .................................................... 750-434 .....................4 Nut .................................................... 750-455 .....................1 Nut .................................................... 760-013 .....................5 Nut .................................................... 760-147 .....................1 Nut .................................................... 760-148 .....................2 Nut .................................................... 760-920 .....................3 Nut .................................................... 761-944 .....................2 Pin, Clevis........................................... 812-000-178 ..............1 Pin, Clevis........................................... 861-014/007 .............1 Pin, Cotter........................................... 810-904 .....................1 Pin, Cotter........................................... 810-910 ....................2 Pin, Roll .............................................. 810-728 .....................2 Pin, Roll .............................................. 810-744 .....................1 Pin, Roll .............................................. 811-120 .....................2 Pin, Slotted Spring ............................... 810-813 ....................2 Pin, Spiral........................................... 1026370 ....................2 Pin, Spiral........................................... 810-717 .....................2 Pin, Spring .......................................... 810-724 .....................1 Pin, Spring .......................................... 810-747 ....................1 Pin, Spring .......................................... 811-140 .....................2 Plug, Switch ........................................ 900-276 .....................2 Ring, Snap.......................................... 7-810-002/03.............1 Ring, Snap.......................................... 810-086 .....................1 Screw................................................. 724-363 ....................1 Screw and Washer .............................. 570-869/720 .............4 Screw and Washer .............................. 671-012/05 ...............1 Screw, Set........................................... 724-230 .....................2 Screw, Set........................................... 724-341 .....................2 Screw, Set........................................... 724-363 .....................1

1050188A

1

Part No.

Qty.

Screw, Set ...........................................724-399..................... 2 Screw, Set ...........................................724-414..................... 2 Screw, Set ...........................................724-535..................... 1 Screw, Shoulder ...................................1030582 ................... 4 Screw .................................................5-001-002 .................. 2 Screw .................................................5-001-008 ................ 14 Screw .................................................5-001-014 .................. 2 Screw .................................................5-001-015 .................. 4 Screw .................................................5-001-016 .................. 4 Screw .................................................5-001-017 .................. 2 Screw .................................................5-001-024 .................. 4 Screw .................................................5-004-035 .................. 4 Screw .................................................570-869/721 ............. 2 Screw .................................................570-869/733 ............. 4 Screw .................................................701-001..................... 4 Screw .................................................701-016..................... 4 Screw .................................................701-058..................... 4 Screw .................................................701-060................... 14 Screw .................................................701-062 .................... 9 Screw .................................................701-066..................... 2 Screw .................................................701-070..................... 8 Screw .................................................701-075..................... 3 Screw .................................................701-086..................... 8 Screw .................................................701-100..................... 2 Screw .................................................701-111..................... 6 Screw .................................................701-115..................... 4 Screw .................................................701-119..................... 4 Screw .................................................701-132..................... 4 Screw .................................................701-190..................... 5 Screw .................................................701-241..................... 3 Screw .................................................701-246..................... 4 Screw .................................................701-251..................... 4 Screw .................................................701-270..................... 4 Screw .................................................710-006..................... 3 Screw .................................................710-008................... 11 Screw .................................................710-010..................... 5 Screw .................................................710-012..................... 8 Screw .................................................710-025..................... 2 Screw .................................................710-069 .................. 16 Screw .................................................710-071 .................... 5 Screw .................................................710-080..................... 1 Screw .................................................710-127 .................... 2 Screw .................................................710-130..................... 4 Screw .................................................710-132..................... 8 Screw .................................................710-141..................... 8 Screw .................................................710-177..................... 1 Screw .................................................710-246..................... 7 Screw .................................................710-399..................... 2 Screw .................................................714-014/004 ............. 2 Screw .................................................714-021..................... 8 Screw .................................................714-031..................... 4 Screw .................................................714-036..................... 4 Screw .................................................714-039..................... 4 Screw .................................................714-047................... 14 Screw .................................................714-052..................... 2 Screw .................................................714-068..................... 2 Screw .................................................714-080..................... 2 Screw .................................................714-098..................... 4 Screw .................................................714-127................... 12 Screw .................................................714-131..................... 2 Screw .................................................714-137..................... 4 Screw .................................................714-145................... 12 Screw .................................................714-147..................... 2 Screw .................................................714-150..................... 1 Screw .................................................714-158..................... 1 Screw .................................................714-198................... 12

1-7

12/19/2005

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - General Information Hardware Parts List Description

Part No.

Qty.

Description

Screw ................................................. 714-199 .................... 7 Screw ................................................. 714-205 .................... 7 Screw ................................................. 714-290 .................... 4 Screw ................................................. 714-298 .................... 4 Screw ................................................. 715-026 .................... 2 Screw ................................................. 715-064 .................... 2 Screw ................................................. 716-008 .................... 8 Screw ................................................. 716-112 .................... 2 Screw ................................................. 716-122 .................... 4 Screw ................................................. 724-250 .................... 1 Screw ................................................. 743-030 .................... 2 Screw ................................................. 743-031 .................... 5 Screw ................................................. 7-710-006/012 .......... 4 Screw ................................................. 7-710-008/020 .......... 6 Screw ................................................. 772-132 .................... 4 Screw ................................................. 850-137-603.............. 1 Spacer................................................ 850-136-857.............. 1 Washer (Spacer) .................................. 776-242 .................. AR Washer .............................................. 771-156 ................. AR Washer Lock........................................ 772-116 .................... 2 Washer, Compression........................... 671-015/19............... 2 Washer, Flat ........................................ 5-018-005.................. 2 Washer, Flat ........................................ 5-018-006.................. 8 Washer, Flat ........................................ 5-018-007.................. 4 Washer, Flat ........................................ 5-018-011.................. 2 Washer, Flat ........................................ 771-007 .................... 5 Washer, Flat ........................................ 771-012 .................. 10 Washer, Flat ........................................ 771-016 .................. 10 Washer, Flat ........................................ 771-019 .................... 2 Washer, Flat ........................................ 771-023 .................... 4 Washer, Flat ........................................ 771-025 .................... 4 Washer, Flat ........................................ 771-033 .................. 14 Washer, Flat ........................................ 771-101 .................... 4 Washer, Flat ........................................ 771-107 .................... 2 Washer, Flat ........................................ 771-109 .................... 1 Washer, Flat ........................................ 771-116 .................... 7 Washer, Flat ........................................ 771-119 .................. 23 Washer, Flat ........................................ 771-127 .................... 2 Washer, Flat ........................................ 771-128 .................... 4 Washer, Flat ........................................ 771-161 .................... 2 Washer, Flat ........................................ 771-169 .................... 4 Washer, Flat ........................................ 771-230 .................... 2 Washer, Lock ...................................... 772-119 .................... 7 Washer, Lock....................................... 400-080/02............... 1 Washer, Lock....................................... 5-019-005.................. 4

12/19/2005

Part No.

Qty.

Washer, Lock ...................................... 5-019-006 ................22 Washer, Lock ...................................... 5-019-007 ..................4 Washer, Lock ...................................... 5-019-008 ..................4 Washer, Lock ...................................... 570-869/716 .............2 Washer, Lock ...................................... 570-869/717 .............2 Washer, Lock ...................................... 570-869/732 .............2 Washer, Lock ...................................... 570-869/734 .............4 Washer, Lock ...................................... 772-007 .....................5 Washer, Lock ...................................... 772-012 .....................4 Washer, Lock ...................................... 772-104 .....................2 Washer, Lock ...................................... 772-107 .....................5 Washer, Lock ...................................... 772-112 ...................17 Washer, Lock ...................................... 772-115 ...................12 Washer, Lock ...................................... 772-116 ...................36 Washer, Lock ...................................... 772-119 ...................12 Washer, Lock ...................................... 772-123 ..................12 Washer, Lock ...................................... 772-128 .....................4 Washer, Lock ...................................... 774-005 .....................8 Washer, Lock ...................................... 774-007 ...................22 Washer, Lock ...................................... 774-009 ...................10 Washer, Lock ...................................... 774-107 .....................2 Washer, Lock ...................................... 774-116 .....................3 Washer, Lock ...................................... 774-254 .....................3 Washer, Lock ...................................... 776-023 .....................6 Washer, Nylon .................................... 776-233 .....................1 Washer, Thrust .................................... 671-041/10 ...............2 Washer, Wavey................................... 570-869/715 .............2 Washer .............................................. 570-869/722 .............2 Washer .............................................. 570-869/730 .............2 Washer .............................................. 671-012/06 ...............2 Washer .............................................. 671-015/05 ...............1 Washer .............................................. 771-012 .....................2 Washer .............................................. 771-014 .....................8 Washer .............................................. 771-016 .....................4 Washer .............................................. 771-019 .....................6 Washer .............................................. 771-023 .....................1 Washer .............................................. 771-025 .....................4 Washer .............................................. 771-101 .....................4 Washer .............................................. 771-109 .....................1 Washer .............................................. 771-123 .....................8 Washer .............................................. 771-225 .....................1 Washer .............................................. 771-506 .....................4 Washer .............................................. 772-115 .....................2 Washer .............................................. 772-127 .....................2 Washer .............................................. 774-123 .....................2

1-8

1050188A

SECTION 2 Finish and Accessories Truck Major Assemblies ........................................................................................................................................ 2-2 Operator End, Model 114 .................................................................................................................................... 2-4 Caster Installation ................................................................................................................................................ 2-6 Caster Assembly, Springless .................................................................................................................................. 2-8 Caster Assembly With Springs............................................................................................................................. 2-10 Finish Instructions, All Models .............................................................................................................................. 2-12 Battery Roller Kit Installation ................................................................................................................................ 2-34 Battery Roller Assembly....................................................................................................................................... 2-36 Platform Installation, Model 113 .......................................................................................................................... 2-37

1050188A

2-1

12/19/2005

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Finish and Accessories Truck Major Assemblies

Truck Major Assemblies

1

7

10

3

1

2

4

9

13

8

12

7

11 10

5 MODEL 111 9

5

2

2

MODEL 112

8 7

10

MODEL 113

MODEL 114

11 13 6

12

6

DSFINIS

Figure 2-1: Truck Major Assemblies

12/19/2005

2-2

1050188A

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Finish and Accessories Truck Major Assemblies FIGURE 2-1 ITEM NO. 1 2 3

QTY

PART NUMBER

Ref. Ref. Ref. Ref.

Ref. Ref. Ref. Ref.

Ref. Ref. Ref. Ref.

Ref. Ref. Ref. Ref.

Ref.

Ref.

8

Ref.

Ref.

9

Ref.

Ref.

10

Ref.

Ref.

11

Ref.

Ref.

12

Ref.

Ref.

13

Ref.

Ref.

4 5 6 7

DESCRIPTION

USED ON

Handle Assembly, Models 111/112 (See Figure 3-4a.)

Handle Assembly, Models 113/114 (See Figure 3-3a.)

CoastPRO™ Installation (See Figure 8-9a.) (See Figure 8-10a.)

Manual Coast Installation (See Figure 8-13a.)

(See Figure 8-14a.)

Rail Assembly, Grab (See Figure 5-4a.)

Drive and Brake Assembly, Models 111/112 (See Figure 4-1a.)

Drive and Brake Assembly, Models 113/114 (See Figure 4-2a.)

Undercarriage Installation, 6000 lb., Models 111/112/113, Up to 60 in. (See Figure 7-2a.)

Undercarriage Installation, 6000 lb., Models 111/112, Over 60 in. (See Figure 7-3a.)

Rod Assembly, Pull, 6000 lb., Models 112/113, Over 60 in.

Fork Length (See Figure 7-6.)

Rod Assembly, Pull, 8000 lb., Models 112/113, Over 60 in.

Fork Length (See Figure 7-7.)

Wheel Assembly, Load, 6000 lb., Models 111/112/113 (See Figure 7-8.)

Wheel Assembly, Load, 8000 lb., Models 112/113, Single Wheel (See Figure 7-9.)

Wheel Assembly, Load, 8000 lb., Models 112/113, Tandem Split Wheel (See Figure 7-10.)

Wheel Assembly, Load, 8000 lb., Models 112/113, Tandem Full Wheel (See Figure 7-11.)

List 2-1: Truck Major Assemblies

1050188A

2-3

12/19/2005

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Finish and Accessories Operator End, Model 114

Operator End, Model 114

2

11

5

14

13

8 15a

15b

7

9

10

4

8

6

12

2

1

3

W850-138-683-E, E1

Figure 2-2: Operator End, Model 114

12/19/2005

2-4

1050188A

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Finish and Accessories Operator End, Model 114 FIGURE 2-2 ITEM NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14

QTY

PART NUMBER

2 850-138-374 4 850-138-684 1 Ref. 1 850-139-168 2 850-139-170 2 Ref. 2 853-005-095 2 5-001-014 4 5-001-015 2 5-001-017 2 761-856 2 810-930 2 841-112 2 1002754/001 2 1002754/002 2 1002754/003 2 1002754/007 15a 2 447-045 15b 2 447-518 A= Technical Support R= Recommended Spare

DESCRIPTION Link, Suspension Mount, Rubber Tractor Weldment Axle Weldment, Suspension Spacer, Wheel Wheel Assembly (includes: Items 14, 15a and 15b) Spacer, Wheel Screw Screw Screw Nut, Hex, Slotted Pin, Cotter Fitting Grease Wheel (Red) Wheel (Neutral) Wheel (Black) Wheel (Tan) Bearing, Cone Bearing, Cup

USED ON R A

List 2-2: Operator End, Model 114

1050188A

2-5

12/19/2005

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Finish and Accessories Caster Installation

Caster Installation

2

5

3

1 OPTION 2

STANDARD

4

W671-042

Figure 2-3: Caster Installation

12/19/2005

2-6

1050188A

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Finish and Accessories Caster Installation FIGURE 2-3 ITEM NO. 1 2 3

QTY

PART NUMBER

DESCRIPTION

8 771-123 Washer 8 772-123 Washer, Lock 2 1017847 Caster Assembly, Springless (See Figure 2-4.)

2 1019920 Caster Assembly, Heavy Duty Spring (See Figure 2-5.)

2 671-012/001 Caster Assembly, Heavy Duty Spring (See Figure 2-5.)

4 8 710-141 Screw 5 AR 850-138-244 Shim, Caster A= Standard Springless B= Recommended for Fork Length 104 in. and Up C= Optional Spring Caster

USED ON

A B C

List 2-3: Caster Installation

1050188A

2-7

12/19/2005

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Finish and Accessories Caster Assembly, Springless

Caster Assembly, Springless

5

4

11

18

2

12

2

13

1

6

3

4

22

17 23

21 14 15

16

17

20

10

9

7

5

19

21

W671-042-A

Figure 2-4: Caster Assembly, Springless

12/19/2005

2-8

1050188A

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Finish and Accessories Caster Assembly, Springless FIGURE 2-4 QTY PART NUMBER ITEM NO. 1 1 1017847/01 2 1 671-041/02 3 1 671-041/03 4 2 671-042/04 5 2 671-041/05 6 2 671-041/06 7 1 671-041/07 9 2 671-041/08 10 2 671-041/09 11 2 671-041/10 12 1 671-041/11 13 1 671-041/12 14 1 671-041/13 15 1 671-041/14 16 1 671-041/15 17 2 671-041/16 18 1 671-041/17 19 1 671-041/18 20 2 671-041/19 21 2 671-041/20 22 3 671-041/21 23 1 671-042/22 R= Recommended Spare

DESCRIPTION Housing Plate, Base Block, Torsion Plate, Adjusting Arm, Wheel Mounting Spacer, Tube Wheel Bearing, Wheel Spacer, Wheel Washer, Thrust Bearing, Thrust O-Ring Bearing, Cup Bearing, King Pin Shield, Bearing Nut, King Pin Pin, King Axle, Wheel Bolt, Assembly Fitting, Grease Nut, Lock Bolt, Assembly

USED ON

R

R R R R R

List 2-4: Caster Assembly, Springless

1050188A

2-9

12/19/2005

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Finish and Accessories Caster Assembly With Springs

Caster Assembly With Springs

22

23

24

26

2

2

3

4

15

14

5

7 21 8 16 9 20 10 11 12

25

6

19

18

17

13

2123_001_B

Figure 2-5: Caster Assembly With Springs

12/19/2005

2-10

1050188A

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Finish and Accessories Caster Assembly With Springs FIGURE 2-5 ITEM NO.

QTY

PART NUMBER

2 671-012/001 2 1019920 2 1 671-015/101 3 1 671-012/03 4 1 671-012/04 5 1 671-012/02 6 1 671-012/05 7 2 671-012/06 8 1 671-012/07 9 1 671-012/08 10 1 671-015/05 11 1 671-015/06 12 1 671-015/07 13 1 671-015/08 14 2 671-012/12 2 671-013/02 15 2 671-012/13 2 671-013/01 16 2 671-012/14 2 671-015/11 17 1 671-015/12 18 2 671-012/16 19 1 671-012/17 1 671-015/15 20 1 671-015/16 1 671-015/17 21 1 671-015/18 22 2 671-015/19 23 2 441-127 24 1 632-421/CR7 25 2 671-012/22 26 1 671-012/32 A= Used on 671-012/001 B= Used on 1019920 C= Can be Ordered in Kit 671-SPR/KIT D= Standard E= Cold Storage R= Recommended Spare

DESCRIPTION Caster Assembly Caster Assembly Plate Assembly (includes:) Seal, Felt Bearing, Thrust Yoke Weldment Screw and Washer Washer Bearing, Cup Bearing, Cone Washer Nut Pin, Roll Cap, Hub Spring, Compression Spring, Compression Spring, Compression Spring, Compression Locator, Spring Locator, Spring Shroud Assembly (includes:) Bushing Hinge Assembly, Pin Hinge Assembly, Pin Axle Assembly Axle Assembly Pin, Roll Washer, Compression Bearing Wheel Fitting, Grease, Axle Fitting, Grease, Yoke

USED ON A B

A B, C A B, C A B, C

D E D E

R R

List 2-5: Caster Assembly With Springs

1050188A

2-11

12/19/2005

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Finish and Accessories Finish Instructions, All Models

Finish Instructions, All Models

41

7

8

32

412-902/001

2

23

21

31

9

412-901/001

MODEL 111 TOP VIEW (BILINGUAL) W850-138-612-7-111-1, W411-633_BW, 411-637-001_BW, 412-912-BW, 412-902-001_BW, 411-773, W412-901-001_BW SHT 1 OF 19

Figure 2-6a: Finish Instructions, All Models

12/19/2005

2-12

1050188A

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Finish and Accessories Finish Instructions, All Models

Finish Instructions, All Models

2

Emergency Disconnect

54 47

41

4

3

53

38

412-902/001

31

MODEL 111 TOP VIEW (STANDARD)

22

W411-552, W411-534_BW, 8105_313152-000 OR AUG03_BW, W412-902-001_BW SHT 2 OF 19

Figure 2-6b: Finish Instructions, All Models

1050188A

2-13

12/19/2005

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Finish and Accessories Finish Instructions, All Models

Finish Instructions, All Models

2

59

B

46 45

B

D

33

A C

D

25

44

C

VIEW B-B

2

A

39

MODEL 111 SIDE VIEW 24 CENTERED ON THE COVER VIEW D-D 35 37

36 VIEW A-A

SECTION C-C

29

W850-138-612-U-111-5, 111-6, 111-7, W850-138-612-ITEM29, W411-681, W411-920, W850-138-612U-ITEM 24 SHT 3 OF 19

Figure 2-6c: Finish Instructions, All Models

12/19/2005

2-14

1050188A

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Finish and Accessories Finish Instructions, All Models

Finish Instructions, All Models

41

7

2

8

6

lb (

kg)

lb (

kg)

lb (

kg)

lb (

kg)

MAX. BATT. CAPACITY CAPACITE MAX. DE LA BATT.

Ah

0.5 in (13 mm) lb ( kg) poids (kg)

9 58

1

23

67

MODEL 112 TOP VIEW (BILINGUAL)

W850-138-612-U-112-1, 412-912_BW, W411-633_BW, W411-637-001_BW, 412-916, W412-904-001_BW, W412-903-001_BW SHT 4 OF 19

Figure 2-6d: Finish Instructions, All Models

1050188A

2-15

12/19/2005

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Finish and Accessories Finish Instructions, All Models

Finish Instructions, All Models

2

Emergency Disconnect

47

41

4

3

38

48 49 50

1

10

5

53

58

54

MODEL 112 TOP VIEW (STANDARD)

W411-552, W411-534_BW, W850-138-612-U-112-2, W412-903-001_BW SHT 5 OF 19

Figure 2-6e: Finish Instructions, All Models

12/19/2005

2-16

1050188A

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Finish and Accessories Finish Instructions, All Models

Finish Instructions, All Models

2

59 B

46 45

B

33

25

42

J J D A

39

C

C

D

A

2 71

VIEW B-B

MODEL 112 SIDE VIEW

35 SECTION C-C

37

29

36 VIEW A-A

W850-138-612-U-112-5, 112-8, W850-138-612-ITEM 24, ITEM 29, W411-681, W411-920 SHT 6 OF 19

Figure 2-6f: Finish Instructions, All Models

1050188A

2-17

12/19/2005

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Finish and Accessories Finish Instructions, All Models

Finish Instructions, All Models

2

1

65

66 24 VIEW J_J CoastPRO™ Only VIEW D-D

1 65

64

VIEW J-J MANUAL COAST ONLY 62

411-923

63

W850-138-612-ITEM24, W850-138-612-Y2-2, W412-913, W412-702_BW, W850-138-612-Y2-1, W411-923-BW, W411-908, W411-909, W412-903-001_BW SHT 7 OF 19

Figure 2-6g: Finish Instructions, All Models

12/19/2005

2-18

1050188A

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Finish and Accessories Finish Instructions, All Models

Finish Instructions, All Models

41

7

2

8 412-906/001

21

61

412-905/001

68

51

58 9

67

BELOW SPECIFICATION PLATE

23

MODEL 113 TOP VIEW (BILINGUAL)

412-912-BW, W411-693, W411-637-001-BW, W412-906-001-BW, W412-905-001-BW, W1030432_113_01, W412-927-BW SHT 8 OF 19

Figure 2-6h: Finish Instructions, All Models

1050188A

2-19

12/19/2005

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Finish and Accessories Finish Instructions, All Models

Finish Instructions, All Models

22

41

4

2

Emergency Disconnect

3

38 47 68

5

53

58

54

MODEL 113 TOP VIEW (STANDARD) 8105_313152-000 04 AUG03_BW, 412-912-BW, W411-552, W411-534_BW, W1030432_113_02, W412-927-BW SHT 9 OF 19

Figure 2-6i: Finish Instructions, All Models

12/19/2005

2-20

1050188A

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Finish and Accessories Finish Instructions, All Models

Finish Instructions, All Models

2

59 46

14

45

D

43

D

B B 12

F

E 34

E

C

C F

39

2

71

13

26

MODEL 113 SIDE VIEW

TOUJOURS APPLIQUE LE FREIN DE STATIONEMENT AVANT DE DESCENDRE DU CHARIOT. 411-912 411-911

25

33

27 33

15

28

69

70

15 28

25

VIEW D

VIEW D THE BRAKES WILL NOT AUTOMATICALLY APPLY WHEN THE DIRECTIONAL/SPEED CONTROLS AND/OR JOG BUTTONS ARE RELEASED.

70

69

OPTION LORSQUE VOUS RELÂCHEZ LA POIGNÉE DE CONTRÔLE OU LES INTERRUPTEURS DE MARCHE "JOG", LES FREINS NE S'APPLIQUENT PAS AUTOMATIQUEMENT.

W850-138-612U-113-06, W411-911-BW, W411-912-BW, W850-138-612-X2, X1, W1027665, W1027666 SHT 10 OF 19

Figure 2-6j: Finish Instructions, All Models

1050188A

2-21

12/19/2005

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Finish and Accessories Finish Instructions, All Models

Finish Instructions, All Models 52

2

52

VIEW B-B

24 CENTERED ON THE COVER

29

SECTION C-C

VIEW F-F

35 VIEW E-E 36

34

W850-138-612U-113-07, W850-138-612-ITEM29, W411-920, W850-138-612-8TEM24, W411-693, W850-138-612U-114-03, W411-681 SHT 11 OF 19

Figure 2-6k: Finish Instructions, All Models

12/19/2005

2-22

1050188A

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Finish and Accessories Finish Instructions, All Models

Finish Instructions, All Models

21

41

7

2

8

19 68

16 1019397

20 58

lb (

kg)

lb (

kg)

lb (

kg)

lb (

kg)

MAX. BATT. CAPACITY CAPACITE MAX. DE LA BATT.

Ah

0.5 in (13 mm) RATED DRAWBAR AT 16.5 in (42 cm) COUPLER HEIGHT: NORMAL 165 lb (734 N), MAX 410 lb (1823 N) POLY, MAX 675 lb (3002 N) RUBBER. BARRE D'ATTELAGE À 16.5 po. (42 cm) HAUTEUR DE L'ACCOUPLEMENT.NORMAL 165 lb (734 N), MAX 410 lb (1823 N) POLY, MAX 675 lb (3002 N) RUBBER. ASME B56.9

23

67

BELOW SPECIFICATION PLATE

MODEL 114 TOP VIEW (BILINGUAL)

W411-773, 412-912-BW, W411-633_BW, W411-637-001_BW, W412-927-BW, W1025643_A_BW, W1025632_A_BW, W1019397_A, W1030432_114-01SHT 12 OF

Figure 2-6l: Finish Instructions, All Models

1050188A

2-23

12/19/2005

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Finish and Accessories Finish Instructions, All Models

Finish Instructions, All Models

2

Emergency Disconnect

54 22

41

4

3

53

38 47

68

17

16

58

MODEL 114 TOP VIEW (STANDARD)

8105-313152-000 04 AUG03_BW, 412-912-BW, W411-552, W411-534_BW, W1030432_114_02, W412-927-BW, W1019396_A, W1025632_A_BW SHT 13 OF 19

Figure 2-6m: Finish Instructions, All Models

12/19/2005

2-24

1050188A

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Finish and Accessories Finish Instructions, All Models

Finish Instructions, All Models 59

2

14

46 45 D

43

D

B B

2

12 F

E

C

C

34

E

18

F

39 MODEL 114 SIDE VIEW

25

33

TOUJOURS APPLIQUE LE FREIN DE STATIONEMENT AVANT DE DESCENDRE DU CHARIOT. 411-912

411-911

15

28

69

70 VIEW D-D

THE BRAKES WILL NOT AUTOMATICALLY APPLY WHEN THE DIRECTIONAL/SPEED CONTROLS AND/OR JOG BUTTONS ARE RELEASED.

LORSQUE VOUS RELÂCHEZ LA POIGNÉE DE CONTRÔLE OU LES INTERRUPTEURS DE MARCHE "JOG", LES FREINS NE S'APPLIQUENT PAS AUTOMATIQUEMENT.

W850-138-612U-114-07, W1030432_114_03, W411-911-BW, W411-912-BW, W1027665, 1027666 SHT 14 OF 19

Figure 2-6n: Finish Instructions, All Models

1050188A

2-25

12/19/2005

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Finish and Accessories Finish Instructions, All Models

Finish Instructions, All Models 52

2

52

VIEW B-B

24

29

SECTION C-C

CENTERED ON THE COVER

VIEW F-F

35 36

VIEW E-E 34 412-807, W850-138-612U-114-11, W103080, W850-138-612-ITEM24, ITEM29, W411-920, W411-693, W850-138-612U-114-03, W411-681 SHT 15 OF 19

Figure 2-6o: Finish Instructions, All Models

12/19/2005

2-26

1050188A

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Finish and Accessories Finish Instructions, All Models

Finish Instructions, All Models

2

ITEM 38 - P/N 412-721

W412-721 SHT 16 OF 19

Figure 2-6p: Finish Instructions, All Models

1050188A

2-27

12/19/2005

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Finish and Accessories Finish Instructions, All Models

Finish Instructions, All Models

2

ITEM 47 - P/N 412-526

W412-526 SHT 17 OF 19

Figure 2-6q: Finish Instructions, All Models

12/19/2005

2-28

1050188A

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Finish and Accessories Finish Instructions, All Models

Finish Instructions, All Models

39

2

37

12

14

13 18 34

26

W850-138-601, W828-006-843, W850-138-599, W413-091, W413-035, W850-139-194-001 SHT 18 OF 19

Figure 2-6r: Finish Instructions, All Models

1050188A

2-29

12/19/2005

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Finish and Accessories Finish Instructions, All Models

Finish Instructions, All Models

2

43 42 59 59 46 46 45

MODEL 113/114

MODEL 112

45

44 59 48 46 49 45 50

MODEL 112

MODEL 111

W850-137-842-002, W850-137-841-002, W850-137-839-001, W850-137-870-001 SHT 19 OF 19

Figure 2-6s: Finish Instructions, All Models

12/19/2005

2-30

1050188A

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Finish and Accessories Finish Instructions, All Models FIGURE 2-6 QTY PART NUMBER ITEM NO. 1 1 412-903/001 2 2 411-511/015 3 1 411-534 4 1 411-552 5 1 Ref. 6 1 412-904/001 7 1 411-633 8 1 411-637/001 9 1 Ref. 10 1 850-138-427 12 1 413-035 13 1 413-091/001 14 1 850-138-599 15 1 411-911 16 1 1025632/001 17 1 1019396 18 1 413-091/003 19 1 1025643 20 1 1019397 21 1 411-773 22 2 939-352/240 23 1 411-582 24 1 1030380 25 AR 411-910 26 1 413-091/002 27 1 411-661/001 28 1 411-912 29 1 411-920 31 1 412-901/001 32 1 412-902/001 33 1 411-511/002 34 1 828-006-843 35 1 411-693 36 1 411-681 37 1 850-138-601 38 1 412-721 39 1 850-139-194/001 41 1 412-912 42 1 850-137-842/002 43 1 850-137-841/002 44 1 850-137-839/002 A= Model 111 B= Model 112 C= Model 113 D= Model 114 E= Contact Technical Support

DESCRIPTION Decal, Warning, English Decal, Raymond Decal, Emergency Disconnect Decal, Warning Decal, Lift Specification, U.S. Decal, Warning, Bilingual Decal, Caution, Bilingual Decal, Emergency Disconnect Plate, Lift Specification, Canada Kit, Mat Platform Pad, Leg Guard Pad, Platform (Standard Operators Compartment) Pad, Back Decal, Warning Decal, Tow Warning Decal, Tow Specification, U.S. Pad, Platform Decal, Tow Warning, Bilingual Decal, Tow Specification, Canada Decal, No Riding, Bilingual Decal, No Riding Decal, Made in Canada Decal, XD Pinstripe Pad, Platform Extension Decal, Bypass Decal, Warning, French Decal, Torque Specifications Decal, Warning, English Decal, Warning, Bilingual Decal, Raymond Pocket, Manual Decal, Operating Instructions Decal, Replacement Instructions Pocket, Manual Decal, Fault Code Explanation Cover, Tractor Decal, ISO 9001/14001 Console Console Console

USED ON B

B, C, E B

E B C, D C C C, D D D D D D A, C, D

C

A A A C, D

A, B

B C, D A

List 2-6: Finish Instructions, All Models (Sheet 1 of 2)

1050188A

2-31

12/19/2005

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Finish and Accessories Finish Instructions, All Models FIGURE 2-6 QTY PART NUMBER ITEM NO. 45 2 710-010 46 2 772-116 47 1 412-526 48 1 850-137-870/001 49 6 760-013 50 6 771-019 51 1 412-905/001 52 2 412-807 53 1 412-657 54 1 412-658 55 1 850-138-449 58 4 813-570/002 59 2 771-016 61 1 412-906/001 62 1 411-908 63 1 411-909 64 1 411-923 65 1 412-702 66 1 412-913 67 1 412-918 68 1 412-927 69 1 1027665 70 1 1027666 71 2 512-574 A= Model 111 B= Model 112 C= Model 113 D= Model 114 E= Contact Technical Support

DESCRIPTION Screw Washer, Lock Decal, Installation Checkout Pad, Platform Nut, Lock Washer Decal, Warning, English Decal, Rabbit Decal, Key Switch, 3 Position Decal, Key Switch, 2 Position Cover, Motor Controller (Not Shown) Nail, Grip Washer, Flat Decal, Warning, Bilingual Decal, Coast, Safety Decal, Coast, Safety, Bilingual Decal, Coast, Caution Decal, Warning Decal, CoastPRO™ Decal, Special Canadian Supplement Decal, CoastPRO™ Decal, Brakes Decal, Brakes, Bilingual Decal, EE

USED ON

B B B C

C

B B C, D

List 2-6: Finish Instructions, All Models (Sheet 2 of 2)

12/19/2005

2-32

1050188A

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Finish and Accessories Finish Instructions, All Models

1050188A

2-33

12/19/2005

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Finish and Accessories Battery Roller Kit Installation

Battery Roller Kit Installation

2

4

3

5

6

2

W850_138_499

Figure 2-7: Battery Roller Kit Installation

12/19/2005

2-34

1050188A

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Finish and Accessories Battery Roller Kit Installation FIGURE 2-7 ITEM NO.

QTY

PART NUMBER

850-138-499/001 850-138-499/002 850-138-499/003 850-138-500 2 1 850-139-155/001 1 850-139-155/002 1 850-139-155/003 1 850-139-158 3 4 828-006-727/008 4 828-006-727/012 4 828-006-727/010 4 828-006-727/011 4 1 850-138-446/001 1 850-138-446/002 1 850-138-446/003 1 Ref. 5 4 710-130 6 4 750-419 A= 13.44 in. Battery Compartment B= 9.19 in. Battery Compartment C= 6.69 in. Battery Compartment D= Tow Only

DESCRIPTION Kit, Battery Roller Installation Kit, Battery Roller Installation Kit, Battery Roller Installation Kit, Battery Roller Installation Gate, Battery Gate, Battery Gate, Battery Gate, Battery Roller Assembly Roller Assembly Roller Assembly Roller Assembly Frame Weldment, Battery Roller Frame Weldment, Battery Roller Frame Weldment, Battery Roller Frame Alteration Screw Nut

USED ON A B C D A B C D D A B C A B C D

List 2-7: Battery Roller Kit Installation

1050188A

2-35

12/19/2005

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Finish and Accessories Battery Roller Assembly

Battery Roller Assembly

4

5

3

1

2

2

R828_006_727

Figure 2-8: Battery Roller Assembly FIGURE 2-8 ITEM NO. 1 2

QTY

PART NUMBER

2 828-006-726 1 828-001-429/010 1 828-001-429/023 1 828-001-429/022 1 828-001-429/007 3 1 828-001-335/007 1 828-001-335/006 1 828-001-335/016 1 828-001-335/008 4 2 810-488/014 5 2 771-127 A= 13.44 in. Battery Compartment B= 9.19 in. Battery Compartment C= 6.69 in. Battery Compartment D= Tow Only

DESCRIPTION Roller, Battery Spacer, Pipe Spacer, Pipe Spacer, Pipe Spacer, Pipe Shaft, Roller Shaft, Roller Shaft, Roller Shaft, Roller Ring, Push-on Retainer Washer, Flat

USED ON A B C D A B C D

List 2-8: Battery Roller Assembly

12/19/2005

2-36

1050188A

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Finish and Accessories Platform Installation, Model 113

Platform Installation, Model 113

2

2

3

5

1

4

W850-138-755

Figure 2-9: Platform Installation, Model 113 FIGURE 2-9 QTY PART NUMBER ITEM NO. 1 1 Ref. 2 1 Ref. 3 5 714-205 4 5 750-033 5 5 772-115 A= Contact Technical Support

DESCRIPTION Bar, Platform Weldment Platform Weldment Screw Nut Washer, Lock

USED ON A A

List 2-9: Platform Installation, Model 113

1050188A

2-37

12/19/2005

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Finish and Accessories Platform Installation, Model 113

12/19/2005

2-38

1050188A

SECTION 3 Steering and Controls Handle and Mounting, Models 111/112 ............................................................................................................... 3-2 Handle and Mounting, Models 113/114 ............................................................................................................... 3-4 Handle Installation, Model 113 With Deadman Brake.............................................................................................. 3-7 Handle Assembly, Models 111/112 .................................................................................................................... 3-11 Handle Assembly, Models 113/114 .................................................................................................................... 3-16 Control Assembly ............................................................................................................................................... 3-22 Handle Arm Assembly ........................................................................................................................................ 3-25 Switch Cover Assembly, All Models...................................................................................................................... 3-28

1050188A

3-1

12/19/2005

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Steering and Controls Handle and Mounting, Models 111/112

Handle and Mounting, Models 111/112

3

22 27 1

32 3

24 16

23

4

6

5

4

19 8

18

11 28

12

14

20

17

15

7 9

30 14

25

21

31

2

13

15 W850-138-747_F

Figure 3-1: Handle and Mounting, Models 111/112

12/19/2005

3-2

1050188A

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Steering and Controls Handle and Mounting, Models 111/112 FIGURE 3-1 QTY PART NUMBER ITEM NO. 1 1 Ref. 2 6 714-127 3 1 850-138-346 4 2 850-135-901 5 1 850-138-996 6 1 811-120 7 1 850-135-941 8 1 850-137-781 9 2 810-728 11 1 810-744 12 1 830-249 13 1 860-730/007 14 3 750-412 15 3 772-119 16 1 7-448-001/047 17 1 850-137-325 18 1 413-069 19 1 850-137-603 20 1 760-013 21 1 710-080 22 1 850-137-581 23 1 850-137-584 24 1 701-062 25 1 850-138-616 27 2 460-014 28 1 771-225 30 2 710-071 31 1 850-137-808 32 1 850-138-345 A= With Coast B= Without Coast R= Recommended Spare

DESCRIPTION Handle Assembly (See Figure 3-4a.)

Screw Base, Handle Mount Bushing Machining Shaft, Handle Pivot Pin, Roll Shaft, Brake Arm, Brake Actuator Pin, Roll Pin, Roll Spring, Compression Ball Joint, Brake Nut Washer, Lock Cam Follower Rod, Brake Adjusting Bumper, Handle Screw Nut Screw Shaft, Pivot Adjuster, Spring Screw Guide, Spring Seat Bushing Washer Screw Mount, Spring Seat Base, Handle Mount

USED ON

A

R

R

R

B

List 3-1: Handle and Mounting, Models 111/112

1050188A

3-3

12/19/2005

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Steering and Controls Handle and Mounting, Models 113/114

Handle and Mounting, Models 113/114

3

1

10 8

3

6

9

5 7 4

2

W850-137-477_E

Figure 3-2: Handle and Mounting, Models 113/114

12/19/2005

3-4

1050188A

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Steering and Controls Handle and Mounting, Models 113/114 FIGURE 3-2 QTY PART NUMBER ITEM NO. 1 1 Ref. 2 6 714-127 3 1 850-137-470 4 2 850-135-901 5 1 850-137-290 6 1 811-120 7 2 710-008 8 1 850-137-293 9 2 771-161 10 1 850-137-485 R= Recommended Spare

DESCRIPTION Handle Assembly (See Figure 3-5a.)

Screw Base, Handle Mount With Coast Bushing Machining Shaft, Handle Pivot Pin, Roll Screw Shaft, Handle Lock Pin Washer, Flat Pin, Ball Cable Lock Assembly

USED ON

R

List 3-2: Handle and Mounting, Models 113/114

1050188A

3-5

12/19/2005

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Steering and Controls Handle and Mounting, Models 113/114

12/19/2005

3-6

1050188A

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Steering and Controls Handle Installation, Model 113 With Deadman Brake

Handle Installation, Model 113 With Deadman Brake

9

27

14

25

11

14

15

23

3

1

18

10

4

29

24

21

6 7 2 26

18

22

19

5

13

3

W850-139-115-C3 SHT 1 OF 2

Figure 3-3a: Handle Installation, Model 113 With Deadman Brake

1050188A

3-7

12/19/2005

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Steering and Controls Handle Installation, Model 113 With Deadman Brake

Handle Installation, Model 113 With Deadman Brake

3

16

28

W850-139-115-C2 SHT 2 0F 2

Figure 3-3b: Handle Installation, Model 113 With Deadman Brake

12/19/2005

3-8

1050188A

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Steering and Controls Handle Installation, Model 113 With Deadman Brake FIGURE 3-3 ITEM NO. 1 2 3 4 5

QTY

PART NUMBER

1 850-135-755 1 850-135-775 2 850-135-901 2 850-137-482 1 850-137-780 1 460-102 6 2 828-000-987 7 1 850-137-898 9 1 850-138-344 10 1 850-138-459 11 1 850-139-084 12 1 Ref. 13 1 7-448-001/04 14 3 714-199 15 1 850-139-268 16 1 724-535 18 3 750-412 19 1 772-119 21 1 811-123 22 1 830-337 23 1 860-730/008 24 1 413-096 25 2 714-047 26 2 714-052 27 1 724-341 28 1 750-020 29 2 810-728 R= Recommended Spare

DESCRIPTION Rod, Brake Adjusting Spacer, Spring Bushing Machining Stop, Disc Lever, Brake Bushing Assembly (includes:) Bushing Sleeve Shaft, Handle Pivot Shaft, Brake Lever Shaft, Brake Lever Guard, Spring Drive and Brake Assembly (See Figure 4-2a.) (Not Shown) Cam Follower Screw Mount Machined, Handle Screw, Set Nut Washer, Lock Pin, Roll Spring, Handle Return Ball Joint, Brake Bumper, Handle Screw Screw Screw, Set Nut Pin, Roll

USED ON

R

R

R

List 3-3: Handle Installation, Model 113 With Deadman Brake

1050188A

3-9

12/19/2005

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Steering and Controls Handle Installation, Model 113 With Deadman Brake

12/19/2005

3-10

1050188A

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Steering and Controls Handle Assembly, Models 111/112

Handle Assembly, Models 111/112 41

44

43

42

40

3

22

23

21

19 52 56

45

55

37

9

36

33

53

46 54

39 28 38 2

51

20

7 35 6

4

W1031149_A1 SHT 1 OF 2

Figure 3-4a: Handle Assembly, Models 111/112

1050188A

3-11

12/19/2005

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Steering and Controls Handle Assembly, Models 111/112

Handle Assembly, Models 111/112

3

1

3 10

25

26 11 27

8

3

32

10

45

47 30

31

5

12 34 13

15

14

24

18

17

16

29

49

50

48

W1031149_A4 SHT 2 OF 2

Figure 3-4b: Handle Assembly, Models 111/112

12/19/2005

3-12

1050188A

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Steering and Controls Handle Assembly, Models 111/112 FIGURE 3-4 ITEM NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

32 33 34 35 36

QTY

PART NUMBER

1 1 4 1 1 1 1 1 1 8 1

850-138-108/001 1030760 701-060 850-137-299/001 850-135-976/001 1030754 724-230 811-140 850-136-927 774-007 850-136-982

1 1 4 2 1 1 1 2 2 1 1 1 2 2 4 1 1 1 2 2 1 1 1 1 4 1 4 1 1 3 1

850-135-977 850-137-868 714-047 714-131 850-136-856 701-100 771-109 714-290 750-008 850-137-867/101 1022173 1022172 714-036 714-031 714-021 850-136-857 774-123 772-104 830-204 850-139-068 850-138-935 850-139-059 1-150-445 850-137-956 760-103 850-136-929 701-070 462-002 850-136-897 1-150-418 1-110-920/092

DESCRIPTION Arm Assembly, Handle (See Figure 3-7a.)

Bracket, Potentiometer Screw Control Assembly, Red Button Assembly, Nose, Red Gear, Potentiometer Screw, Set Pin, Spring Harness, Travel (includes: Items 46 thru 56) Washer, Lock Harness, Jog/Diode, Model 112 CoastPRO™ (includes: Items 47 thru 49) Plug, Jog Switch Cover, Handle Screw Screw Module, Diode Screw Washer Screw Nut Cover, Switch Assembly, Red (See Figure 3-8.)

Cap Handle, Right-Hand Cap Handle, Left-Hand Screw Screw Screw Spacer Washer Washer, Lock Spring, Compression Harness, Jog (includes:) Button, Jog Switch Switch Assembly, Jog (includes:) Switch, Jog Adapter, Jog Switch Nut, Lock Harness, Travel (includes: Items 46 thru 56) Screw Bearing Harness, Function (includes:) Switch, Function Resistor, Heater

USED ON

R

R

A R A R

A= Cold Storage R= Recommended Spare

List 3-4: Handle Assembly, Models 111/112 (Sheet 1 of 2)

1050188A

3-13

12/19/2005

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Steering and Controls Handle Assembly, Models 111/112 FIGURE 3-4 ITEM NO. 37 38 39 40 41 42 43 44 45

QTY

PART NUMBER

1 3 4 4 1 2 1 1 1 1 1 1 1 1 4 1 1 1 2 2 2 2

850-136-896 1-150-418 774-009 701-086 850-136-984 1018922 591-629/001 1-012-070/04 1-012-500/002 850-139-215/001 850-139-215/101 1-120-105 1-150-384 1-150-385 1-150-386 850-137-560 NSS 850-200-152 1-150-383 701-251 750-036 771-101

46 47 48 49 50 51 52 53 54 55 56 A= Cold Storage R= Recommended Spare

DESCRIPTION Harness, Function (includes:) Switch, Function Washer, Lock Screw Harness, Jog/Diode (Model 112 Manual Coast) Switch Assembly, Coast Engage Indicator, Light Connector Seal, Wire Harness, Jog/Diode (Intellicoast) Harness, Jog/Diode (Intellicoast) Potentiometer Switch Actuator Seal, Boot, Switch Bracket, Switch Switch Assembly, Direction (includes:) Bracket, Switch Switch Screw Nut Washer

USED ON R

A A R R

R

List 3-4: Handle Assembly, Models 111/112 (Sheet 2 of 2)

12/19/2005

3-14

1050188A

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Steering and Controls Handle Assembly, Models 111/112

1050188A

3-15

12/19/2005

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Steering and Controls Handle Assembly, Models 113/114

Handle Assembly, Models 113/114

23

3

19

22

39 21

38 37 36

56 54

50 45 28

53 52

44

55

2

51

20 7 58

4

6

57 W1031149_A3 SHT 1 OF 3

Figure 3-5a: Handle Assembly, Models 113/114

12/19/2005

3-16

1050188A

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Steering and Controls Handle Assembly, Models 113/114

Handle Assembly, Models 113/114

1

43

3

8

3

26

10

48 49 13

12

41

11

30 5

16

24 35

34

40 14 15

31 18

17 29

42

32

W1031149_A2 SHT 2 OF 3

Figure 3-5b: Handle Assembly, Models 113/114

1050188A

3-17

12/19/2005

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Steering and Controls Handle Assembly, Models 113/114

Handle Assembly, Models 113/114

23

3

19

22

21

47

56 54

50 45 28

53 52

44

55

2

51

20 7 58

4

6

57 W1031149_A5 SHT 3 OF 3

Figure 3-5c: Handle Assembly, Models 113/114

12/19/2005

3-18

1050188A

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Steering and Controls Handle Assembly, Models 113/114 FIGURE 3-5 ITEM NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21

22 23 24 25 26 28 29 30 31 32 34 35 36

37

QTY

PART NUMBER

1 1 4 1 1 1 1 1 1 1 2 1 2 1 1 1 2 1 1 2 2 1 1 1 1 1 2 2 4 1 1 1 1 4 4 1 1 3 1 1 3 1

850-138-108/003 1030760 701-060 850-137-299/001 850-135-976/001 1030754 724-230 811-140 850-136-930 850-136-928 774-007 850-136-984 850-135-977 850-138-253 861-014/007 810-904 714-080 850-135-973/001 701-100 714-290 750-008 850-137-867/101 850-137-867/102 850-137-867/103 1022173 1022172 714-036 714-031 714-021 774-123 850-137-869 830-204 771-109 714-047 701-070 772-104 850-136-897 1-150-418 1-110-920/092 850-136-878 1-150-418 1-110-920/092

DESCRIPTION Arm Assembly, Handle(See Figure 3-7a.)

Bracket, Potentiometer Screw Control Assembly, Red (See Figure 3-6.)

Button Assembly, Nose, Red Gear, Potentiometer Screw, Set Pin, Spring Harness, Travel (includes: Items 50 thru 56) (Not Shown) Harness, Travel (includes: Items 50 thru 56) (Not Shown) Washer, Lock Harness, Jog/Diode (Manual Coast) Plug, Jog Switch Cable, Brake Pin, Clevis Pin, Cotter Screw Handle Assembly, Brake (See Figure 4-7.)

Screw Screw Nut Cover, Switch Assembly, Red (See Figure 3-8.)

Cover, Switch Assembly, Red (See Figure 3-8.)

Cover, Switch Assembly With Override (See Figure 3-8.)

Cap, Handle, Right-Hand Cap, Handle, Left-Hand Screw Screw (Not Shown) Screw Washer Cover, Handle Spring, Compression Washer, Flat Screw Screw Washer, Lock Harness, Function (includes:) Switch, Function Resistor, Heater Harness, Function (includes:) Switch, Function Resistor, Heater

USED ON

R

A

A A B C B

A, B R A A, C R A

A= Cold Storage B= Model 113 C= Model 114 R= Recommended Spare

List 3-5: Handle Assembly, Models 113/114 (Sheet 1 of 2)

1050188A

3-19

12/19/2005

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Steering and Controls Handle Assembly, Models 113/114 FIGURE 3-5 ITEM NO. 38

QTY

PART NUMBER

1 850-136-896 3 1-150-418 39 1 850-136-869 3 1-150-418 40 1 850-136-856 41 2 850-139-068 1 850-138-935 1 850-139-059 1 1-150-445 42 2 714-068 43 4 760-103 44 4 774-009 45 4 701-086 47 1 850-136-964 1 1-150-418 48 2 850-139-032 1 7-590-004/001 49 2 900-276 50 1 1-120-105 51 1 850-200-151 52 1 850-200-152 53 2 1-150-383 54 2 701-251 55 2 750-036 56 2 771-101 57 AR 776-242 58 1 462-002 A= Cold Storage B= Model 113 C= Model 114 R= Recommended Spare

DESCRIPTION Harness, Function (includes:) Switch, Function Harness, Function (includes:) Switch, Function Module, Diode, Coast Harness, Jog (includes:) Button, Jog Switch Switch Assembly, Jog (includes:) Switch, Jog Screw Nut, Lock Washer, Lock Screw Harness, Switch Override (includes:) Switch Harness, Rabbit Switch (includes:) Switch, Push Button Plug, Switch Potentiometer Switch Assembly, Direction (includes:) Bracket, Switch Switch Screw Nut Washer Washer (Spacer) Bearing

USED ON B R C R

B R A R R

R

R

List 3-5: Handle Assembly, Models 113/114 (Sheet 2 of 2)

12/19/2005

3-20

1050188A

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Steering and Controls Handle Assembly, Models 113/114

1050188A

3-21

12/19/2005

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Steering and Controls Control Assembly

Control Assembly

5

1

3

3

6

8

7

4

W850_137_903

Figure 3-6: Control Assembly

12/19/2005

3-22

1050188A

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Steering and Controls Control Assembly FIGURE 3-6 QTY PART NUMBER ITEM NO. 1 2 850-135-959 3 1 850-135-985 4 1 1020628 5 2 1027267/001 6 2 610-307 7 2 810-813 8 1 830-347 R= Recommended Spare

DESCRIPTION Bearing, Handle Shaft, Cam Drive Cam/Return Lever Assembly Grip, Handle Shaft, Flexible Pin, Slotted Spring Spring, Torsion

USED ON R

R R

List 3-6: Control Assembly

1050188A

3-23

12/19/2005

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Steering and Controls Control Assembly

12/19/2005

3-24

1050188A

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Steering and Controls Handle Arm Assembly

Handle Arm Assembly

3

2 7 6

4

3 1

10

9

1

W850-138-108-001 SHT 1 OF 2

Figure 3-7a: Handle Arm Assembly

1050188A

3-25

12/19/2005

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Steering and Controls Handle Arm Assembly

Handle Arm Assembly

5

3

2

6

4

3

10

8 11

W850-138-108-002 SHT 2 OF 2

Figure 3-7b: Handle Arm Assembly

12/19/2005

3-26

1050188A

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Steering and Controls Handle Arm Assembly FIGURE 3-7 ITEM NO.

QTY

1 1 2 2 3 2 4 4 5 1 6 4 7 1 8 1 9 1 10 4 11 1 A= 111 and 112 B= 113 and 114

PART NUMBER 850-138-108/001 850-138-108/003 850-138-377 715-026 715-064 750-013 851-002-340 771-169 850-138-375 850-138-385 850-137-782 714-137 850-137-786

DESCRIPTION Arm Assembly, Handle Arm Assembly, Handle Arm, Machined Screw Screw Nut Handle, Machined Washer, Flat Handle, Machined Arm, Machined Plate, Tie Screw Plate, Tie Anchor

USED ON A B A

B A B A B

List 3-7: Handle Arm Assembly

1050188A

3-27

12/19/2005

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Steering and Controls Switch Cover Assembly, All Models

Switch Cover Assembly, All Models

1b

1a

4

3

1c

4 2

3

2

3

7

9

10

6 5

W850-137-867-H

Figure 3-8: Switch Cover Assembly, All Models

12/19/2005

3-28

1050188A

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Steering and Controls Switch Cover Assembly, All Models FIGURE 3-8 QTY PART NUMBER ITEM NO. 1a 1 850-136-376/001 1b 1 850-138-393 1c 1 850-139-212 2 1 850-135-947/103 3 1 850-135-947/102 4 1 850-135-947/101 5 6 701-060 6 6 774-007 7 1 850-139-213 9 AR 850-135-712 10 1 850-138-842 A= Models 111 and 112 B= Model 113 C= Model 114 D= Note: Use Quantity 2 With Lift Limit

DESCRIPTION Cover Cover Cover, Intellicoast Button, Lift, Red Button, Lower, Red Button, Horn, Red Screw Washer, Lock Bracket Shim Bracket

USED ON A, B C A, B, D A, B

List 3-8: Switch Cover Assembly, All Models

1050188A

3-29

12/19/2005

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Steering and Controls Switch Cover Assembly, All Models

12/19/2005

3-30

1050188A

SECTION 4 Drive and Brake Drive and Brake Assembly, Models 111/112 ......................................................................................................... 4-3 Drive and Brake Assembly, Models 113/114 ......................................................................................................... 4-7 Drive and Brake Assembly, Model 113 With Deadman .......................................................................................... 4-11 Drive Unit Sub-Assembly ..................................................................................................................................... 4-14 Lower Drive Unit Assembly, All Models ................................................................................................................. 4-16 Motor Subassembly............................................................................................................................................ 4-18 Handle Assembly, Brake ..................................................................................................................................... 4-20 Brake Assembly, Models 111/112 and Model 113 With Deadman ........................................................................ 4-22 Brake Assembly, Models 113/114 ...................................................................................................................... 4-23

1050188A

4-1

12/19/2005

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Drive and Brake

12/19/2005

4-2

1050188A

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Drive and Brake Drive and Brake Assembly, Models 111/112

Drive and Brake Assembly, Models 111/112

4

24

19

2 7

3

15

1

22

W850-139-127-C-1 SHT 1 OF 2

Figure 4-1a: Drive and Brake Assembly, Models 111/112

1050188A

4-3

12/19/2005

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Drive and Brake Drive and Brake Assembly, Models 111/112

Drive and Brake Assembly, Models 111/112

4

16

14

9

10

21 5 3 6 26 18 25 27 11 24

13

23

8

12

W850-139-127-C-2 SHT 2 OF 2

Figure 4-1b: Drive and Brake Assembly, Models 111/112

12/19/2005

4-4

1050188A

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Drive and Brake Drive and Brake Assembly, Models 111/112 FIGURE 4-1 ITEM NO. 1 2 3 5 6 7 8 9 10 11 12 13 14

QTY

PART NUMBER

1 Ref. 1 850-138-089 4 710-132 1 724-363 1 114-010-523 1 850-138-995 1 1-150-324 1 812-000-178 1 810-910 1 830-226 1 774-254 1 850-137-819 1 870-846 1 870-860 15 1 850-111 16 1 760-148 18 7 772-119 19 1 400-060 21 1 060-218 22 6 714-198 23 1 830-424 24 2 710-069 25 1 850-137-820 26 2 750-013 27 4 771-119 A= Without Coast B= With Coast C= Model 111 D= Model 112 R= Recommended Spare

DESCRIPTION Drive Unit Subassembly (See Figure 4-4.)

Adapter, Motor Screw Screw Screw, Brake. Adjusting Adapter, Motor Microswitch Pin Pin, Cotter Spring Washer, Lock Bracket, Brake Drum, Brake Drum, Brake (Cold Storage) Key, Woodruff Nut Washer, Lock Brake Assembly (See Figure 4-8.)

Clevis Casting Screw Spring Screw Bracket, Switch Nut Washer, Flat

USED ON A

B R

C, R

D, R

List 4-1: Drive and Brake Assembly, Models 111/112

1050188A

4-5

12/19/2005

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Drive and Brake Drive and Brake Assembly, Models 111/112

12/19/2005

4-6

1050188A

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Drive and Brake Drive and Brake Assembly, Models 113/114

Drive and Brake Assembly, Models 113/114

4

13 15

2

3

1

11

17

W850-138-889-D-1 SHT 1 OF 2

Figure 4-2a: Drive and Brake Assembly, Models 113/114

1050188A

4-7

12/19/2005

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Drive and Brake Drive and Brake Assembly, Models 113/114

Drive and Brake Assembly, Models 113/114

4

12

10 18

6 7

20

5 22 14 19 8

13

9

21

W850-138-889-D-2 SHT 2 OF 2

Figure 4-2b: Drive and Brake Assembly, Models 113/114

12/19/2005

4-8

1050188A

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Drive and Brake Drive and Brake Assembly, Models 113/114 FIGURE 4-2 QTY PART NUMBER ITEM NO. 1 1 Ref. 2 1 850-138-089 3 4 710-132 5 1 1-150-324 6 1 861-013 7 1 810-904 8 1 774-254 9 1 850-137-977 10 1 870-846 11 1 850-111 12 1 760-148 13 5 710-069 14 7 772-119 15 1 400-080 17 6 714-198 18 1 870-860 19 4 771-119 20 1 830-044 21 2 710-071 22 1 850-137-976 R= Recommended Spare

DESCRIPTION Drive Unit Subassembly (See Figure 4-4.)

Adapter Machining, Motor Screw Microswitch Pin, Clevis Pin, Cotter Washer, Lock Bracket, Switch Drum, Brake (Cold Storage) Key, Woodruff, #607 Nut Screw Washer, Lock Brake Assembly (See Figure 4-9.)

Screw Drum, Brake Washer, Flat Spring, Lever Return Screw Bracket, Switch

USED ON

R

R

List 4-2: Drive and Brake Assembly, Models 113/114

1050188A

4-9

12/19/2005

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Drive and Brake Drive and Brake Assembly, Models 113/114

12/19/2005

4-10

1050188A

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Drive and Brake Drive and Brake Assembly, Model 113 With Deadman

Drive and Brake Assembly, Model 113 With Deadman 25

4

19

2

3

15 1

22

W850-138-891-C-1 SHT 1 OF 2

Figure 4-3a: Drive and Brake Assembly, Model 113 With Deadman

1050188A

4-11

12/19/2005

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Drive and Brake Drive and Brake Assembly, Model 113 With Deadman

Drive and Brake Assembly, Model 113 With Deadman

16

14

4

23

12

24 26 8 27

9

10 21

32 6

7

5

18

27

17

W850-138-891-C-2 SHT 2 OF 2

Figure 4-3b: Drive and Brake Assembly, Model 113 With Deadman

12/19/2005

4-12

1050188A

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Drive and Brake Drive and Brake Assembly, Model 113 With Deadman FIGURE 4-3 QTY PART NUMBER ITEM NO. 1 1 Ref. 2 1 850-138-038 3 4 772-132 5 1 724-363 6 1 114-010-523 7 1 850-010-110 8 1 1-150-324 9 1 812-000-178 10 1 810-910 12 1 774-254 14 1 870-846 15 1 850-111 16 1 760-147 17 1 710-071 18 1 772-119 19 1 400-060 21 1 060-205 22 6 714-198 23 1 870-860 24 1 850-137-820 25 5 710-069 26 1 750-013 27 2 771-119 32 1 830-424 R= Recommended Spare

DESCRIPTION Drive Unit Subassembly (See Figure 4-4.)

Adapter Machining, Motor Screw Screw, Set Screw, Bracket, Adjust Pad Microswitch Pin, Clevis Pin, Cotter Washer, Lock Drum, Brake Key, Woodruff, #607 Nut Screw Washer, Lock Brake Assembly (See Figure 4-8.)

Clevis Screw Drum, Brake (Cold Storage) Bracket, Switch Screw Nut Washer, Flat Spring

USED ON

R

R

List 4-3: Drive and Brake Assembly, Model 113 With Deadman

1050188A

4-13

12/19/2005

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Drive and Brake Drive Unit Sub-Assembly

Drive Unit Sub-Assembly

9

4

4

5 1

7

3

2

W850-138-885-B

Figure 4-4: Drive Unit Sub-Assembly

12/19/2005

4-14

1050188A

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Drive and Brake Drive Unit Sub-Assembly FIGURE 4-4 ITEM NO. 1 2

3

QTY

PART NUMBER

1 1 1

Ref. 850-138-735/020 850-138-735/015

1 1 1 1 1 1 1 1 1 1 1 1 1 1 7 7 5 2

850-138-112/001 850-138-112/002 850-138-112/003 850-138-112/004 850-138-112/006 632-091/001 632-091/002 632-091/003 632-091/103 630-229/001 630-229/002 630-356/001 630-356/002 850-138-111 710-246 772-115 828-003-193 850-135-891

4 5 7 9 A= Red Soft Poly B= Neutral Poly C= Black Poly D= Black (Rubber) E= Non-Marking (Rubber) F= Green Poly G= Reinforced, Black H= Reinforced, White R= Recommended Spare

DESCRIPTION Motor Subassembly (See Figure 4-6.)

Drive Unit Assembly, Lower, Model 111 (See Figure 4-5.)

Drive Unit Assembly, Lower, Models 112/113/114 (See Figure 4-5.)

Wheel Assembly, Drive (includes:) Wheel Assembly, Drive (includes:) Wheel Assembly, Drive (includes:) Wheel Assembly, Drive (includes:) Wheel Assembly, Drive (includes:) Tire, Poly Tire, Poly Tire, Poly Tire, Poly Tire, Rubber Tire, Rubber Tire, Rubber Tire, Rubber Hub, Wheel Screw Washer, Lock Bolt, Hub Strap, Retainer

USED ON

A B C D E A, R B C F D E G H

List 4-4: Drive Unit Sub-Assembly

1050188A

4-15

12/19/2005

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Drive and Brake Lower Drive Unit Assembly, All Models

Lower Drive Unit Assembly, All Models 28 8

27

13

12

4

10

22

1

11

3 6

24

21

20 19 18

17

16 15

14

4

10

29 33

5 2

25

7 23

9

31 34

32

W850-138-735-C

Figure 4-5: Lower Drive Unit Assembly, All Models

12/19/2005

4-16

1050188A

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Drive and Brake Lower Drive Unit Assembly, All Models FIGURE 4-5 ITEM NO. 1

QTY 1 1 1 1 1 1 1 1 1 34 1 1 2 2 1 1 AR AR AR AR AR AR AR AR 1 1 1 35 1 1 6 2 1 1 2

PART NUMBER 400-216 400-137 400-217 400-138 950-151 850-138-732 850-135-429 828-004-080 782-416 850-015 400-004 850-138-730 782-426 447-043 447-105 447-104 850-409/002 850-409/003 850-409/008 850-409/015 850-413/002 850-413/003 850-413/008 850-413/015 760-148 828-005-547 760-176 850-017 530-638 782-405 710-069 771-019 840-059 840-038 810-717

2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 27 28 29 31 32 33 34 A= Model 111 B= Models 112, 113 and 114 R= Recommended Spare

DESCRIPTION Gear, Helical Pinion (15 to 1) Gear, Helical Pinion (20 to 1) Gear, Helical (15 to 1) Gear, Helical (20 to 1) Gear and Pinion Set, Spiral Case, Main Cover Plug, Filler Plug, Hex Ball, 1/2 in.

Shaft, Drive Wheel Ring Machining, Slewing Plug, Pipe Bearing Bearing Bearing Shim Shim Shim Shim Shim Shim Shim Shim Nut Kit, Ring Set Nut, Lock Ball, 9/16 in.

Seal, Oil Plug, Vent Screw Washer, Flat Fitting, Grease Fitting, Grease Pin, Spiral

USED ON B A B A

R

R R R

R R R

List 4-5: Lower Drive Unit Assembly, All Models

1050188A

4-17

12/19/2005

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Drive and Brake Motor Subassembly

Motor Subassembly

4

1

2

4 5

7

6

11

3

10

9

W850-138-882-C

Figure 4-6: Motor Subassembly

12/19/2005

4-18

1050188A

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Drive and Brake Motor Subassembly FIGURE 4-6 ITEM NO. 1

2 3 4 5 6

QTY 1 1 1 1 1 1 1 1 1 1 5 2 4

PART NUMBER 570-869/701 570-870/500 570-871/500 7-850-100/015 760-148 7-810-002/03 7-441-201/00 850-137-805 850-138-911 530-687 743-031 743-030 771-506

7 9 10 11 A= Model 111 B= Models 112, 113 and 114 R= Recommended Spare

DESCRIPTION Motor, Drive, 8000 lb. Only (See Figure 5-11a.)

Motor, Drive (See Figure 5-12.)

Motor, Drive (EE) (See Figure 5-13.)

Key, Woodruff Nut, Lock Ring, Snap Bearing Cover, Top Cover, Top (EE) Seal, Oil Screw Screw Washer

USED ON B A

R

R

List 4-6: Motor Subassembly

1050188A

4-19

12/19/2005

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Drive and Brake Handle Assembly, Brake

Handle Assembly, Brake

8

4

16

10

9 15

4

7

17

19

19 5 2

6 1

20

18

4

13

12

3

W850-135-973-K

Figure 4-7: Handle Assembly, Brake

12/19/2005

4-20

1050188A

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Drive and Brake Handle Assembly, Brake FIGURE 4-7 QTY PART NUMBER ITEM NO. 1 1 850-138-367 2 1 850-135-965 3 1 850-135-966 4 2 716-112 5 2 860-730/005 6 2 860-727 7 1 850-135-961 8 1 850-135-964 9 2 462-032 10 1 850-138-364 12 1 810-724 13 1 850-138-365 15 1 830-341 16 1 701-241 17 2 710-025 18 1 830-339 19 4 750-005 20 8 771-014 R= Recommended Spare

DESCRIPTION Bracket, Brake Handle, Brake, Left-Hand Handle, Brake, Right-Hand Screw Ball Joint Ball Joint, Slip Actuator, Brake Shaft Actuator, Brake Bushing, Flanged Lock, Brake Weldment Pin, Spring Actuator, Parking Brake Spring, Parking Brake Screw Screw Spring, Handle Return Nut Washer

USED ON

R

R

R

List 4-7: Handle Assembly, Brake

1050188A

4-21

12/19/2005

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Drive and Brake Brake Assembly, Models 111/112 and Model 113 With Deadman

Brake Assembly, Models 111/112 and Model 113 With Deadman

2

5

1

3

4

4

6

W400-060

Figure 4-8: Brake Assembly, Models 111/112 and Model 113 With Deadman FIGURE 4-8 ITEM NO.

QTY

PART NUMBER

400-060 1 1 400-060/01 2 1 400-059/02 3 400-059/94 4 1 400-059/04 5 2 400-059/05 6 2 400-059/06 R= Recommended Spare

DESCRIPTION Brake Assembly Plate, Backing Cam Lever Clip Shoe Assembly Spring, Return

USED ON

R R

List 4-8: Brake Assembly, Models 111/112 and Model 113 With Deadman

12/19/2005

4-22

1050188A

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Drive and Brake Brake Assembly, Models 113/114

Brake Assembly, Models 113/114

1

4

2

5

4

9

3

8

6

7

W400-080

Figure 4-9: Brake Assembly, Models 113/114 FIGURE 4-9 ITEM NO.

QTY

PART NUMBER

400-080 1 1 400-060/01 2 1 400-059/02 3 1 400-080/01 4 2 400-059/05 5 2 400-059/06 6 1 400-080/02 7 1 400-080/03 8 1 400-080/04 9 1 400-059/04 R= Recommended Spare

DESCRIPTION Brake Assembly Plate, Backing Cam Lever, Spline Shoe Assembly Spring, Return Washer, Lock Nut Bolt Clip

USED ON

R R

List 4-9: Brake Assembly, Models 113/114

1050188A

4-23

12/19/2005

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Drive and Brake Brake Assembly, Models 113/114

12/19/2005

4-24

1050188A

SECTION 5 Electrical Components and Systems Electrical System .................................................................................................................................................. 5-2 Electrical System, EE, Models 112/113................................................................................................................ 5-13 Fuse Enclosure Assembly..................................................................................................................................... 5-20 Grab Rail Assembly, Model 112 ......................................................................................................................... 5-22 Contactor Assembly ........................................................................................................................................... 5-28 Contactor Assembly, EE ...................................................................................................................................... 5-30 Horn Installation................................................................................................................................................. 5-32 Ignition Switch Installation ................................................................................................................................... 5-34 Battery Connector Assembly ................................................................................................................................ 5-36 Maintenance Tool, Programmable........................................................................................................................ 5-38 Drive Motor, 8000 lb. ........................................................................................................................................ 5-39 Drive Motor, Walkie........................................................................................................................................... 5-42 Drive Motor, EE ................................................................................................................................................. 5-44

1050188A

5-1

12/19/2005

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Electrical Components and Systems Electrical System

Electrical System

5

37

35

DETAIL B

63

8

86

41

11

92 91 34

SEE DETAIL B 76 47

SEE DETAIL V

8

29

9 39

64

18

51 52 SEE DETAIL C

4

DETAIL C

SEE DETAIL A

SEE DETAIL D DETAIL A DETAIL D

10

105

36

38

1

33

31

30

32

65

67

66

53

MODEL 111 W1029767_111_B1 SHT 1 OF 7

Figure 5-1a: Electrical System

12/19/2005

5-2

1050188A

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Electrical Components and Systems Electrical System

Electrical System

5

37 35 DETAIL G 63

8

SEE DETAIL E 86

41

11

8

9

34

81

82

84

83

SEE DETAIL V SEE DETAIL G 29

4

85

SEE DETAIL J 45

77

48 108

DETAIL E

+

74 109 75 18

DETAIL J

10

52

SEE DETAIL H

51

64

SEE DETAIL F DETAIL F DETAIL H

105

36

38

1

33

31

30

32

65

67

66

53

MODEL 112 W1029767_112_B SHT 2 OF 7

Figure 5-1b: Electrical System

1050188A

5-3

12/19/2005

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Electrical Components and Systems Electrical System

Electrical System

5

37 96 35

98

97

102

99

DETAIL P 70

8

46 63

SEE DETAIL P

41

11 SEE DETAIL K

90

100

89 SEE DETAIL L

95 4 3 2 1

DETAIL K

SEE DETAIL V

49

79

34

82

83

84

29 81 105 18 85 4

8

73

9

44

51

64

DETAIL L

DETAIL Q 10 SEE DETAIL Q

87

SEE DETAIL N

36

88

52

SEE DETAIL M

38

1

65

DETAIL N

67

66

53

DETAIL M MODEL 113 W1029767_113_B SHT 3 OF 7

Figure 5-1c: Electrical System

12/19/2005

5-4

1050188A

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Electrical Components and Systems Electrical System

Electrical System

5

21 3 24

16

6

12 23 25 22 93 94 50

5

DETAIL V

23

15

2

36

38

28

19

20

14

MODELS 111, 112, 113 W1029767_111_B2 SHT 4 OF 7

Figure 5-1d: Electrical System

1050188A

5-5

12/19/2005

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Electrical Components and Systems Electrical System

Electrical System

5

37

DETAIL U

35

SEE DETAIL W SEE DETAIL U 29

41

11

88

SEE DETAIL R

34

81

82

84

83

DETAIL R

85

87

105 SEE DETAIL T 18 4

+

10

DETAIL T 73

SEE DETAIL S

39

44

8

36

38

1

33

31

30

32

DETAIL S MODEL 114

W1029767_114_B1 SHT 5 OF 7

Figure 5-1e: Electrical System

12/19/2005

5-6

1050188A

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Electrical Components and Systems Electrical System

Electrical System

22

25

23

12

24

3

21

23

5

6

93

5 DETAIL W

50

23

15

16

2

36

38

28

19

20

14

MODEL 114 W1029767_114_B2 SHT 6 OF 7

Figure 5-1f: Electrical System

1050188A

5-7

12/19/2005

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Electrical Components and Systems Electrical System

Electrical System

5

106 23 17 8

DM

MD-E1

MD-A2

7

E2

A1 DM

VIEW FACING FROM CONTROLLER SIDE TOWARDS MOTOR

VIEW FACING FROM PUMP SIDE TOWARDS MOTOR

ALL MODELS

W1029767_B1 SHT 7 OF 7

Figure 5-1g: Electrical System

12/19/2005

5-8

1050188A

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Electrical Components and Systems Electrical System FIGURE 5-1 QTY PART NUMBER ITEM NO. 1 1 771-119 2 1 1-105-224 3 3 1-074-104/001 4 1 590-514 5 1 590-587/113 6 1 850-136-969 7 2 811-325/006 8 AR 611-028 9 AR 611-044 10 1 850-136-863 11 1 591-629/001 12 3 774-116 13 3 ft.

870-854/004 14 2 771-012 15 4 710-012 16 1 701-190 17 2 710-008 18 1 701-062 19 2 701-119 20 2 772-112 21 2 724-399 22 2 724-414 23 10 772-116 24 4 771-116 25 4 750-006 27 1 1-012-070/04 28 1 850-136-976 29 1 B23-020-115/534 30 1 F23-022-430/534 31 1 F23-022-350/524 32 1 029-005-450/014 33 1 029-005-390/013 34 1 850-136-961 35 2 7-710-006/012 36 3 7-710-008/020 37 2 5-019-005 38 3 5-019-006 39 1 412-697 40 1 1-012-500/002 A= Model 111 B= Model 112 C= Model 113 D= Model 114 E= Cold Storage F= Standard R= Recommended Spare

DESCRIPTION Washer, Flat Contactor, Main (See Figure 5-5.)

Standoff, Fuse Fuse, 15 amp (FU3) Fuse, 250 amp (FU2) Battery Connector Assembly (See Figure 5-9.)

Clamp, Cable Strap Mount, Strap Block, Fuse Indicator, LED, Red Washer, Lock Guard, Loom (Not Shown) Washer, Flat Screw Screw Screw Screw Screw Washer, Lock Screw, Set Screw, Set Washer, Lock Washer, Flat Nut Connector, 2 Pin (Not Shown) Bar, Bus (M1-2 to B+) Cable Assembly (M1-1 to FU2-2) Cable Assembly (MD-A1 to M1-2) Cable Assembly (MD-A2 to M(-)) Cable Assembly (F2 to MD-E2) Cable Assembly (F1 to MD-E1) Module, Hour Meter Control Screw Screw Washer, Lock Washer, Lock Decal, Torque, Walkie Seal, Wire 2 Lead (Not Shown)

USED ON

R R

R

List 5-1: Electrical System (Sheet 1 of 3)

1050188A

5-9

12/19/2005

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Electrical Components and Systems Electrical System FIGURE 5-1 ITEM NO. 41 44 45 46 47 48 49 50 51 52 53 63 64 65 66 67 70 73 74 75 76 77 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93

QTY

PART NUMBER

DESCRIPTION

USED ON

1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 3 1 1 1 1 1 1 1 1 1 2 2 1 2 1 1 1 1 1 1 1 1 1 1

850-139-243/002 850-139-143/101 850-139-142/101 850-139-243/012 850-136-981/101 850-136-973/101 1017148/101 590-587/109 850-136-319 850-136-425/002 1-150-324 B24-034-325/286 B24-022-305/272 701-075 771-007 772-007 850-139-243/011 850-139-243/001 850-139-143/001 850-139-142/001 850-136-971/001 850-136-981/001 850-136-973/001 1017148/001 850-136-923 701-062 772-107 1-100-010 771-107 850-136-854 600-234 850-139-031/001 850-139-031/101 1017145/001 1022910 850-136-990/001 850-136-990/101 1-187-094/005 1024340/001

Harness, Main Harness, Coast Harness, Manual Coast Harness, Main, Override Jumper, No Coast Harness, No Coast Jumper Fuse, 150 amp (FU1) Wire Assembly, Snubber Suppressor Assembly Switch, Lift Limit Cable Assembly Cable Assembly Screw Washer, Flat Washer, Lock Harness, Manual Override Harness, Main Wiring Harness, Coast Harness, Manual Coast Harness, Speed Restrict Jumper, No Coast Harness, No Coast Jumper Diode Assembly (For CoastPRO™ Solenoid) (Not Shown) Screw Washer, Lock Relay Washer, Flat Diode Assembly Clamp, Cable Harness, Rabbit Handle Harness, Rabbit Handle Harness, Rabbit Handle, CoastPRO™ Harness, Rabbit Handle Jumper Assembly, No Coast Jumper Assembly, No Coast Motor Controller (Up to S/N 53999) Motor Controller (S/N 54000 and Up)

E C, D, E B, E E A, E B, E C, E A, B, C, R A, B, C A, B, C, R A, B, C, R A, B, C A, B, C A, B, C A, B, C A, B, C F C, D, F B, F B, F A, F B, F C, F

R R C, D, F C, D, E C, E A, F A, E B, C, D

A= Model 111 B= Model 112 C= Model 113 D= Model 114 E= Cold Storage F= Standard R= Recommended Spare

List 5-1: Electrical System (Sheet 2 of 3)

12/19/2005

5-10

1050188A

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Electrical Components and Systems Electrical System FIGURE 5-1 QTY PART NUMBER ITEM NO. 94 1 1-187-094/006 95 1 1-150-087 96 1 1-150-442 97 1 772-112 98 2 701-132 99 1 850-139-315 100 1 600-316 101 6 611-070/005 102 2 771-025 105 1 772-107 106 2 771-016 107 AR 1014450 108 1 850-139-214/001 109 2 850-139-214/101 A= Model 111 B= Model 112 C= Model 113 D= Model 114 E= Cold Storage F= Standard R= Recommended Spare

DESCRIPTION Motor Controller Switch, Lift Limit Actuator, Lift Limit Washer, Lock Screw Bracket, Lift Limit Grip, Cable Sheath, Expando (Not Shown) Washer, Flat Washer, Lock Washer, Flat Strap (Not Shown) Harness, Wiring, CoastPRO™ Harness, Wiring, CoastPRO™

USED ON A R

F E

List 5-1: Electrical System (Sheet 3 of 3)

1050188A

5-11

12/19/2005

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Electrical Components and Systems Electrical System

12/19/2005

5-12

1050188A

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Electrical Components and Systems Electrical System, EE, Models 112/113

Electrical System, EE, Models 112/113

9

35

34

86

70

11

81

10

8

5

82

84

83

SEE DETAIL E

23 21

85 SEE DETAIL A

DETAIL E

12 74

DETAIL A

75

4

56

25

55 18 51 17

3 1

52

SEE DETAIL B

SEE DETAIL D

DETAIL B

50

SEE DETAIL C DETAIL D

60

24 22

DETAIL C

33

58

31

30

16

32

59

61

60

53

54

57

MODEL 112

W850-139-242-A-112 SHT 1 OF 4

Figure 5-2a: Electrical System, EE, Models 112/113

1050188A

5-13

12/19/2005

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Electrical Components and Systems Electrical System, EE, Models 112/113

Electrical System, EE, Models 112/113

35

8

34

71

11

77

70

10

76

89

91

90

5

95

92

DETAIL M

88

93

DETAIL M

23

12

4 3 2 1

SEE DETAIL F 21

SEE DETAIL N

72

SEE DETAIL J

73 81 4

29

82

DETAIL F 83

SEE DETAIL G 84

18

DETAIL N 85

56 17 50 25

DETAIL G

52

51

55

SEE DETAIL K DETAIL K

3 DETAIL J

33

31

22

24

1

30

16

32

59

61

60

53

54

60

58

57

MODEL 113 W850-139-242-A-112-PG2 SHT 2 OF 4

Figure 5-2b: Electrical System, EE, Models 112/113

12/19/2005

5-14

1050188A

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Electrical Components and Systems Electrical System, EE, Models 112/113

Electrical System, EE, Models 112/113

18

34

5

6

35

B+ B-

18 24

15

22 2

27 28

20

19

14

MODELS 112, 113

850-139-242-D-113 SHT 3 OF 4

Figure 5-2c: Electrical System, EE, Models 112/113

1050188A

5-15

12/19/2005

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Electrical Components and Systems Electrical System, EE, Models 112/113

Electrical System, EE, Models 112/113

5

25 18 17 8 7

A1 D-

E2 D-

M

M DE1 M DA2

M

VIEW FACING FROM CONTROLLER SIDE TOWARDS MOTOR

VIEW FACING FROM PUMP SIDE TOWARDS MOTOR

MODELS 112/113

W850-139-242-D1 SHT 4 OF 4

Figure 5-2d: Electrical System, EE, Models 112/113

12/19/2005

5-16

1050188A

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Electrical Components and Systems Electrical System, EE, Models 112/113 FIGURE 5-2 ITEM NO. 1 2 3 4

QTY

PART NUMBER

1 1 1 1 1 1 2 AR AR 1 1 1 36 2 4 1 5 10 2 2 2 3 2 3 4 4.4 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1

771-116 1-105-231 850-139-054 850-139-055 590-514 1-187-098 811-325/006 611-028 611-044 1-012-070/04 591-629/001 850-136-961 870-854/004 771-012 710-012 1020095 710-008 772-116 701-119 772-112 7-710-006/012 7-710-008/020 5-019-005 5-019-006 771-016 611-035 850-136-976 B23-020-060/534 F23-022-430/534 F23-022-350/524 029-005-450/014 029-005-390/013 850-139-057 701-190 771-116 850-136-319 850-136-425/002 1-150-324 850-138-970 B24-022-220/286 B24-022-305/272 710-006

6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 27 28 29 30 31 32 33 34 35 50 51 52 53 54 55 56 57 A= Model 112 B= Model 113 R= Recommended Spare

DESCRIPTION Washer, Flat Contactor Assembly, EE (See Figure 5-6.)

Enclosure Assembly, Fuse (See Figure 5-3.)

Holder Assembly, Fuse (includes:) Fuse, 15 amp Controller, Motor Clamp, Cable Strap Mount, Strap Connector Indicator Assembly, LED Module Assembly, Hour Meter Guard, Loom (Not Shown) Washer, Flat Screw Strap, Static, EE Screw Washer, Lock Screw Washer, Lock Screw Screw Washer, Lock Washer, Lock Washer, Flat Tubing, Shrinkable Bar, Bus Cable Assembly (FU2 to M1-1) Cable Assembly (MD-A1 to M1-2) Cable Assembly (MD-A2 to M-) Cable Assembly (F2 to MD-E2) Cable Assembly (F1 to MD-E1) Battery Connector Assembly (See Figure 5-9.)

Screw Washer, Flat Wire Assembly, Snubber Suppressor Assembly Switch Bracket, Switch Cable Assembly (P1 to FU1-2) Cable Assembly (B- to MP-2) Screw

USED ON

R

R R

List 5-2: Electrical System, EE, Models 112/113 (Sheet 1 of 2)

1050188A

5-17

12/19/2005

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Electrical Components and Systems Electrical System, EE, Models 112/113 FIGURE 5-2 QTY PART NUMBER ITEM NO. 58 1 772-116 59 2 701-075 60 2 771-007 61 2 772-007 70 1 850-139-243/001 71 1 850-139-243/011 72 1 850-139-980/001 73 1 850-139-143/001 74 1 850-139-142/001 75 1 850-136-973/001 76 1 850-139-031/001 77 1 850-139-033/001 81 2 701-062 82 2 772-107 83 1 1-100-010 84 2 771-007 85 1 850-136-854 86 1 600-234 88 1 1-150-087 89 1 1-150-442 90 2 772-112 91 2 701-132 92 1 850-139-315 93 1 600-316 94 6 in. 611-070/005 95 2 771-025 A= Model 112 B= Model 113 R= Recommended Spare

DESCRIPTION Washer, Lock Screw Washer, Flat Washer, Lock Harness, Wiring, Main Harness, Wiring, Main, Override Jumper, No Coast Harness, Coast Harness, Manual Coast Harness, No Coast Harness, Rabbit Handle Jumper, Rabbit, No Coast Screw Washer, Lock Relay Washer, Flat Module Assembly, Diode Clamp, Cable Switch, Lift Limit Actuator, Switch, Lift Limit Washer, Lock Screw Bracket, Lift Limit Grip, Cable Sheath, Expando (Not Shown) Washer, Flat

USED ON

B B A A B B

R R R

List 5-2: Electrical System, EE, Models 112/113 (Sheet 2 of 2)

12/19/2005

5-18

1050188A

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Electrical Components and Systems Electrical System, EE, Models 112/113

1050188A

5-19

12/19/2005

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Electrical Components and Systems Fuse Enclosure Assembly

Fuse Enclosure Assembly

5

8

5

7

6

4

13

2

3 9

1

10

11

12

W850--139-054-A

Figure 5-3: Fuse Enclosure Assembly

12/19/2005

5-20

1050188A

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Electrical Components and Systems Fuse Enclosure Assembly FIGURE 5-3 QTY PART NUMBER ITEM NO. 1 1 850-138-919 2 1 850-138-920 3 3 828-005-616/001 4 6 828-005-559 5 15 7-750-808 6 15 7-775-108 7 6 776-023 8 1 590-587/109 9 1 590-587/113 10 6 701-111 11 6 771-012 12 6 772-112 13 4 411-421/001 R= Recommended Spare

DESCRIPTION Enclosure Weldment Lid, Enclosure Stud, Pass Through, M8 Insulator, Pass Through Nut, Brass Washer, Flat, Brass Washer, Lock Fuse, 150 amp Fuse, 250 amp Screw Washer, Flat Washer, Lock Decal

USED ON

R R

List 5-3: Fuse Enclosure Assembly

1050188A

5-21

12/19/2005

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Electrical Components and Systems Grab Rail Assembly, Model 112

Grab Rail Assembly, Model 112

5

A

3 2

A

1

SECTION A - A

W08304 SHT 1 OF 5

Figure 5-4a: Grab Rail Assembly, Model 112

12/19/2005

5-22

1050188A

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Electrical Components and Systems Grab Rail Assembly, Model 112

Grab Rail Assembly, Model 112

6 B

5

4

20

5

B

6 5

SECTION B - B

7

W850_138_495_B, W08303 SHT 2 OF 5

Figure 5-4b: Grab Rail Assembly, Model 112

1050188A

5-23

12/19/2005

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Electrical Components and Systems Grab Rail Assembly, Model 112

Grab Rail Assembly, Model 112

11

5

12

8

10

9

W08298 SHT 3 OF 5

Figure 5-4c: Grab Rail Assembly, Model 112

12/19/2005

5-24

1050188A

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Electrical Components and Systems Grab Rail Assembly, Model 112

Grab Rail Assembly, Model 112

5

16 SEE DETAIL B

SEE DETAIL A

SEE DETAIL A SEE DETAIL B

15

15

8

17

W06989 SHT 4 OF 5

Figure 5-4d: Grab Rail Assembly, Model 112

1050188A

5-25

12/19/2005

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Electrical Components and Systems Grab Rail Assembly, Model 112

Grab Rail Assembly, Model 112

N.C. (SQUARE END)

N.O. (ROUND END)

5

N.O. (ROUND END)

N.C. (SQUARE END)

DETAIL A

DETAIL B

13

14

18

19

W06989B SHT 5 OF 5

Figure 5-4e: Grab Rail Assembly, Model 112

12/19/2005

5-26

1050188A

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Electrical Components and Systems Grab Rail Assembly, Model 112 FIGURE 5-4 ITEM NO.

1 2 3 4 5 6 7 8

QTY

PART NUMBER

DESCRIPTION

USED ON

Rail Assembly, Grab Rail Assembly, Grab Nut Washer, Lock Washer, Flat Switch Assembly (includes: Items 8 thru 12) Switch Assembly (includes: Items 8 thru 12) Screw Washer Washer, Nylon Case Module/Harness Assembly (includes: Items 13 thru 17) Case Module/Harness Assembly (includes: Items 13 thru 19) Button, Lower/Lift (Rail) Button, Rabbit, Right (Rail) Button, Rabbit, Left (Rail) Button, Horn (Rail) Connector, 12 Pin Pin, Contact Switch, Rabbit/Horn Switch, Lift/Lower Module, Case Seal, Wire (12 Circuit) Plug, Sealing Rail, Grab, Finished

A B

4 4 4 1 1 2 2 1 1 1 1 1 1 1 1 10 3 2 1 1 2 1

850-138-495/001 850-138-495/101 750-020 772-123 771-023 850-139-149/001 850-139-149/101 701-241 771-012 776-233 850-139-147/001 850-139-147/101 850-138-654 850-138-145 850-138-146 850-138-653 1-012-070/05 1-012-071 1-150-429 1-150-430 850-139-145 1-012-500/012 1-012-498 1014535

9 10 11 12 13 14 15 16 17 18 19 20 A= Standard B= Cold Storage

A B

A B

B B

List 5-4: Grab Rail Assembly, Model 112

1050188A

5-27

12/19/2005

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Electrical Components and Systems Contactor Assembly

Contactor Assembly

5

4

3

1

10

5

2

11

6

9

1878_001

Figure 5-5: Contactor Assembly

12/19/2005

5-28

1050188A

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Electrical Components and Systems Contactor Assembly FIGURE 5-5 ITEM NO.

QTY

PART NUMBER

1-105-224 1 2 1-105-224/01 2 1 1-105-224/02 3 1 1-105-224/03 4 2 1-105-224/04 5 1 1-105-224/05 6 1 1-105-224/06 8 1 1-105-224/07 9 1 1-105-224/08 10 1 1-105-224/09 11 1 1-105-224/10 R= Recommended Spare

DESCRIPTION Contactor Assembly Contact Assembly, Fixed Contact Assembly, Moving Cover, Top Screw, Top Cover Spring, Return Coil and Frame Assembly Kit, Tip Contactor (Not Shown) Cap, End Shield, Dust Bracket

USED ON R R

R R

List 5-5: Contactor Assembly

1050188A

5-29

12/19/2005

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Electrical Components and Systems Contactor Assembly, EE

Contactor Assembly, EE

5

8 9 4

7

1

10

3

5

2

1

6 11

W1-105-231

Figure 5-6: Contactor Assembly, EE

12/19/2005

5-30

1050188A

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Electrical Components and Systems Contactor Assembly, EE FIGURE 5-6 ITEM NO.

QTY

PART NUMBER

1-105-231 1 2 1-105-224/01 2 1 1-105-224/02 3 1 1-105-224/03 4 2 1-105-224/04 5 1 1-105-224/05 6 1 1-105-231/06 7 2 1-105-231/11 8 1 1-105-231/12 9 2 1-105-231/13 10 2 1-105-224/09 11 1 1-105-224/10 R= Recommended Spare

DESCRIPTION Contactor Assembly, EE Contact Assembly, Fixed Contact Assembly, Moving Cover, Top Screw, Top Cover Spring, Return Coil and Frame Assembly Insulator, Main Terminal Shroud, Upper, Steel Screw, Shroud Shield, Dust Bracket

USED ON R R

R

List 5-6: Contactor Assembly, EE

1050188A

5-31

12/19/2005

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Electrical Components and Systems Horn Installation

Horn Installation

5

4

1 2 3

5

W850-138-418-B

Figure 5-7: Horn Installation FIGURE 5-7 QTY PART NUMBER ITEM NO. 1 1 710-010 2 1 772-116 3 1 771-116 4 1 850-139-001 5 1 590-643/004 R= Recommended Spare

DESCRIPTION Screw Washer, Lock Washer, Flat Harness, Horn Horn, 24 Volt

USED ON

R

List 5-7: Horn Installation

12/19/2005

5-32

1050188A

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Electrical Components and Systems Horn Installation

1050188A

5-33

12/19/2005

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Electrical Components and Systems Ignition Switch Installation

Ignition Switch Installation

3

4

1

2

5

7

5

6

W850_136_586A, W412_657_A, W412_658_A

Figure 5-8: Ignition Switch Installation

12/19/2005

5-34

1050188A

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Electrical Components and Systems Ignition Switch Installation FIGURE 5-8 ITEM NO. 1

QTY

PART NUMBER

DESCRIPTION

1 1-150-391 Switch, Key, 3 Position (includes:) 1 590-004/01 Key 2 1 1-150-392 Switch, Key, 2 Position (includes:) 1 590-004/01 Key 3 1 1-150-380 Switch, Rotary, 3 Position, Keyless 4 1 1-150-376 Switch, Rotary, 2 Position, Keyless 5 1 412-657 Decal, 3 Position 6 1 412-658 Decal, 2 Position 7 1 223-000-916 Rotary Switch (2 Position) (EE) A= With Turtle Speed (Models 112, 113 and 114) B= Without Turtle Speed

USED ON A A B B A B A B

List 5-8: Ignition Switch Installation

1050188A

5-35

12/19/2005

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Electrical Components and Systems Battery Connector Assembly

Battery Connector Assembly

2

5

B+

B-

3

4

1

6

5

W850-136-969

Figure 5-9: Battery Connector Assembly

12/19/2005

5-36

1050188A

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Electrical Components and Systems Battery Connector Assembly FIGURE 5-9 ITEM NO. 1 2 3

QTY

PART NUMBER

1 1 1 1 2 2 2

850-139-057 590-701 B23-002-150/419 B23-010-074/420 B23-002-180/420 590-741/005 701-190 772-116

4 5 6 A= EE Only R= Recommended Spare

DESCRIPTION Battery Connector Assembly Battery Connector Cable Assembly (B- to B-) Cable Assembly (B+ to B+) Cable Assembly (B+ to B+) Sleeve Screw Washer, Lock

USED ON A R

A

List 5-9: Battery Connector Assembly

1050188A

5-37

12/19/2005

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Electrical Components and Systems Maintenance Tool, Programmable

Maintenance Tool, Programmable

5

1

2

W950-185

Figure 5-10: Maintenance Tool, Programmable FIGURE 5-10 ITEM NO. 1 2

QTY 1 1 1

PART NUMBER 950-185/004 950-181 950-182

DESCRIPTION

USED ON

Maintenance Tool, Programmable (includes:) Cable, 4000 lb.

Cable, 6000/8000 lb.

List 5-10: Maintenance Tool, Programmable

12/19/2005

5-38

1050188A

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Electrical Components and Systems Drive Motor, 8000 lb.

Drive Motor, 8000 lb.

5

14 13

2

7

3

6

5

4

26

1 27

16

17 15

9

8 28

11

12

23

24

10

25

W570-869-700 SHT 1 OF 2

Figure 5-11a: Drive Motor, 8000 lb.

1050188A

5-39

12/19/2005

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Electrical Components and Systems Drive Motor, 8000 lb.

Drive Motor, 8000 lb.

5

19 21 20 18 22

W570-869-701 SHT 2 OF 2

Figure 5-11b: Drive Motor, 8000 lb.

12/19/2005

5-40

1050188A

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Electrical Components and Systems Drive Motor, 8000 lb.

FIGURE 5-11 ITEM NO.

QTY

PART NUMBER

570-869/701 1 1 570-869/711 2 1 570-869/712 3 4 570-869/713 4 2 570-869/714 5 2 570-869/715 6 2 570-869/716 7 2 570-869/717 8 1 570-869/718 9 1 570-869/719 10 4 570-869/720 11 2 570-869/721 12 2 570-869/722 13 1 570-869/723 14 1 570-869/724 15 1 570-869/725 16 1 570-869/726 17 1 570-869/727 18 4 570-869/728 19 4 570-869/729 20 2 570-869/730 21 2 570-869/731 22 2 570-869/732 23 4 570-869/733 24 4 570-869/734 25 4 570-869/735 26 1 570-869/736 27 1 570-869/737 28 4 570-869/738 R= Recommended Spare

DESCRIPTION Drive Motor, 8000 lb.

Armature Frame and Field Assembly Bushing, Flanged Nut Washer, Wavey Washer, Lock Washer, Lock Head, Commutator End Brush Holder Screw and Washer Screw Washer Lead Assembly (A1) Lead Assembly (A2) Bearing, Commutator End Ring, Lock Ring, Lock Bushing, Flanged Nut Washer Disc, Spring Washer, Lock Screw Washer, Lock Brush Fan Sleeve Spring, Brush

USED ON

R

R

List 5-11: Drive Motor, 8000 lb.

1050188A

5-41

12/19/2005

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Electrical Components and Systems Drive Motor, Walkie

Drive Motor, Walkie

5

1

2

11

10

9

8

7

6

5

4

3

W570-870-500

Figure 5-12: Drive Motor, Walkie

12/19/2005

5-42

1050188A

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Electrical Components and Systems Drive Motor, Walkie FIGURE 5-12 ITEM NO.

QTY

PART NUMBER

570-870/500 1 1 570-450/512 2 1 570-450/511 3 1 570-389/511 4 1 570-446/516 5 1 570-869/551 6 1 570-449/514 7 1 570-863/513 8 1 570-214/512 9 1 570-206/02 10 1 570-867/512 11 4 570-388/511 R= Recommended Spare

DESCRIPTION Motor, Drive, Walkie Armature and Fan Assembly (includes:) Fan Kit, Field Coil Spring, Brush (4) Brush (4 per) Brush Box Assembly Kit, Lead Assembly Ring, Retaining Bearing Head, Commutator End Bolt, End Head Commutator

USED ON

R R

List 5-12: Drive Motor, Walkie

1050188A

5-43

12/19/2005

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Electrical Components and Systems Drive Motor, EE

Drive Motor, EE

3

13

5

1

2

5

4

12

11

10

9

8

7

6

W570-871-500

Figure 5-13: Drive Motor, EE

12/19/2005

5-44

1050188A

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Electrical Components and Systems Drive Motor, EE FIGURE 5-13 ITEM NO.

QTY

PART NUMBER

570-871/500 1 1 570-325/511 2 1 570-450/511 3 1 570-871/511 4 1 570-446/516 5 1 570-869/551 6 1 570-449/514 7 1 570-863/513 8 1 570-214/512 9 1 570-206/02 10 1 570-867/512 11 4 570-388/511 12 1 570-871/512 13 1 570-871/513 R= Recommended Spare

DESCRIPTION Drive Motor, EE Armature and Fan Assembly (includes:) Fan Kit, Frame and Field Coil Spring, Brush (4) Brush (4 per) Brush Box Assembly Kit, Lead Assembly Ring, Retaining Bearing Head, Commutator End Bolt, End Head Commutator Band Assembly, Commutator Band Assembly, Fan

USED ON

R R

List 5-13: Drive Motor, EE

1050188A

5-45

12/19/2005

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Electrical Components and Systems Drive Motor, EE

12/19/2005

5-46

1050188A

SECTION 6 Hydraulic Components Hydraulic System ................................................................................................................................................. 6-2 Lift Pump and Motor Assembly ............................................................................................................................... 6-5 Lift Cylinder ......................................................................................................................................................... 6-8

1050188A

6-1

12/19/2005

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Hydraulic Components Hydraulic System

Hydraulic System

15

13

5

4

6

3

2

12

10

11 10 14

16 17

7

6

1

19 18

9

8

W1039357_A

Figure 6-1: Hydraulic System

12/19/2005

6-2

1050188A

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Hydraulic Components Hydraulic System FIGURE 6-1 ITEM NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

QTY 1 2 1 1 2 1 1 1 1 2 1 1 11.5 in.

10 2 2 2 2 2

PART NUMBER 1049306 710-127 792-568 792-480 792-514 792-478 792-521 1039379 1039380 792-212/009 792-211/006 792-637 247-011/005 247-011/005 1015666 850-138-966 5-001-002 850-139-235 5-018-005

DESCRIPTION

USED ON

Pump, Lift and Motor Assembly (See Figure 6-2a.)

Screw Connector, O.R.B. Male Tee, Swivel Elbow, Swivel, 90 Degree Elbow, 45 Degree Elbow, 90 Degree Hose Assembly Hose Assembly Elbow, Male 90 Degree Tee, Male Branch Elbow Adaptor, O.R.B Tubing, Polyflo Tubing, Polyflo Cylinder Assembly, Lift (See Figure 6-3.)

Shaft, Bottom Link Screw Spacer, Lift Ram Washer, Flat

List 6-1: Hydraulic System

1050188A

6-3

12/19/2005

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Hydraulic Components Hydraulic System

12/19/2005

6-4

1050188A

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Hydraulic Components Lift Pump and Motor Assembly

Lift Pump and Motor Assembly

6

1

2

4

3

6

5

16

MOTOR ASSEMBLY

W560-215PG1 SHT 1 OF 2

Figure 6-2a: Lift Pump and Motor Assembly

1050188A

6-5

12/19/2005

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Hydraulic Components Lift Pump and Motor Assembly

Lift Pump and Motor Assembly

6

17 15

13

14

7

8

14

11

12

9

10

LIFT PUMP ASSEMBLY

W560-215PG2 SHT 2 OF 2

Figure 6-2b: Lift Pump and Motor Assembly

12/19/2005

6-6

1050188A

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Hydraulic Components Lift Pump and Motor Assembly FIGURE 6-2 ITEM NO.

QTY

PART NUMBER

1049306 1 1 560-213/03 2 2 560-204/328 3 1 560-213/07 4 1 442-205 5 1 442-210 6 1 560-213/06 7 1 560-206/131 8 1 560-217/135 9 1 560-207/114 10 1 560-206/129 11 1 560-206/123 12 1 560-209/04 13 1 560-206/125 14 1 560-213/04 15 1 560-217/05 16 1 860-626/001 17 1 560-217/09 18 1 560-213/01 R= Recommended Spare

DESCRIPTION Pump, Lift and Motor Assembly Motor (includes:) Bolt, Through Brush Set (Holder and Springs) Bearing, Commutator End Bearing, Drive End Kit, Switch Start Service Pump Assembly, Lift (includes:) (See Figure 6-2b.)

Kit, Elbow With Vent Plug Coil, 24 Volt Valve Stem Valve, Flow Control Valve Assembly, Check Valve, Relief Adapter Kit Kit, Reservoir With Tubes Coupling Strainer Kit, Seal (Not Shown)

USED ON

R R R R

R

List 6-2: Lift Pump and Motor Assembly

1050188A

6-7

12/19/2005

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Hydraulic Components Lift Cylinder

Lift Cylinder

1

5

6

6

4

6

3

7

8

9

2

W540-116

Figure 6-3: Lift Cylinder

12/19/2005

6-8

1050188A

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Hydraulic Components Lift Cylinder FIGURE 6-3 ITEM NO.

1 2 3 4 5 6

QTY

1 1 1 1 1 1 1 1 1 1

PART NUMBER 1015666/400 1015666/600 540-116/411 540-116/413 540-116/412 1015666/414 540-047/417 1015666/421 1015666/621 540-068/417 540-068/416 540-068/418

7 8 9 A= Ultra Metals B= Pneu-Hydraulics R= Recommended Spare

DESCRIPTION Cylinder, Lift Cylinder, Lift Housing, Barrel Weldment Rod Weldment, Piston Piston, Machined Gland, Machined Nut Kit, Seal Kit, Seal Ring, Retaining, Internal Spacer Ring, Retaining, External

USED ON A B

A, R B, R

List 6-3: Lift Cylinder

1050188A

6-9

12/19/2005

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Hydraulic Components Lift Cylinder

12/19/2005

6-10

1050188A

SECTION 7 Mast Fork and Tractor Subassembly, Models 111/112/113 ............................................................................................ 7-2 Undercarriage Installation, 6000 lb., Models 111/112/113, Up to 60 in. Fork Length ............................................... 7-5 Under Carriage Installation, 6000 lb., Models 111/112, Over 60 in. Fork Length ...................................................... 7-9 Under Carriage Installation, 8000 lb., Models 112/113, Over 60 in. Fork Length .................................................... 7-13 Pull Rod Assembly, Models 111/112/113 Up to 60 in. Fork Length........................................................................ 7-16 Pull Rod Assembly for 6000 lb., Models 112/113, Over 60 in. Fork Length............................................................. 7-18 Pull Rod Assembly for 8000 lb., Models 112/113, Over 60 in. Fork Length............................................................. 7-20 Load Wheel Assembly, 6000 lb., Models 111/112/113 ...................................................................................... 7-22 Load Wheel Assembly, 8000 lb., Models 112/113, Single Wheel ......................................................................... 7-24 Load Wheel Assembly, 8000 lb., Models 112/113, Tandem Split Wheel................................................................ 7-26 Load Wheel Assembly, 8000 lb., Models 112/113, Tandem Full Wheel ................................................................. 7-28 Entry Roller Installation........................................................................................................................................ 7-30

1050188A

7-1

12/19/2005

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Mast Fork and Tractor Subassembly, Models 111/112/113

Fork and Tractor Subassembly, Models 111/112/113

13

10

6

7

2 1 14 19 3 17 15

18

4

16

11

12

9

5

W1026390_A_RAY

Figure 7-1: Fork and Tractor Subassembly, Models 111/112/113

12/19/2005

7-2

1050188A

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Mast Fork and Tractor Subassembly, Models 111/112/113 FIGURE 7-1 QTY PART NUMBER ITEM NO. 1 2 1023724 2 2 1025048 3 2 1036079 4 2 1026386/001 5 2 1026386/002 6 4 850-138-963 9 2 5-001-008 10 4 5-001-024 11 2 5-018-006 12 4 5-019-006 13 4 5-019-008 14 2 771-230 15 2 810-763 16 4 840-033 17 2 7-460-005/001 18 2 7-460-005/002 19 2 841-111 A= 22 in. and 27 in. Fork Width B= 24 in. Fork Width R= Recommended Spare

DESCRIPTION Pin, Tractor Link Support Clevis, Machined, Cylinder Link Assembly, Top (includes: Items 17 thru 19) Shaft, Truck Link Weldment Shaft, Truck Link Weldment Pin Weldment, Retainer Screw Screw Washer, Flat Washer, Lock Washer, Lock Washer, Flat Pin, Roll Fitting, Grease Bushing Bushing Fitting, Grease

USED ON

A B

R R

List 7-1: Fork and Tractor Subassembly, Models 111/112/113

1050188A

7-3

12/19/2005

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Mast Fork and Tractor Subassembly, Models 111/112/113

12/19/2005

7-4

1050188A

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Mast Undercarriage Installation, 6000 lb., Models 111/112/113, Up to 60 in. Fork Length

Undercarriage Installation, 6000 lb., Models 111/112/113, Up to 60 in. Fork Length

7

14

4

31 29 15

5

32

29 33

30

3

22

25

18

10

34

2

W1044680_A1 SHT 1 OF 2

Figure 7-2a: Undercarriage Installation, 6000 lb., Models 111/112/113, Up to 60 in. Fork Length

1050188A

7-5

12/19/2005

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Mast Undercarriage Installation, 6000 lb., Models 111/112/113, Up to 60 in. Fork Length

Undercarriage Installation, 6000 lb., Models 111/112/113, Up to 60 in. Fork Length

7

27

8

12

28

1

11

13

9 18

19

12

22 26

20

17

21

6

W1044680_A2 SHT 2 OF 2

Figure 7-2b: Undercarriage Installation, 6000 lb., Models 111/112/113, Up to 60 in. Fork Length

12/19/2005

7-6

1050188A

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Mast Undercarriage Installation, 6000 lb., Models 111/112/113, Up to 60 in. Fork Length FIGURE 7-2 QTY PART NUMBER ITEM NO. 1 2 1045247/001 2 2 1044707 3 2 1044706 4 1 Ref. 5 1 Ref. 6 4 1030582 8 2 1026637 9 2 1026383 10 2 1050893/001 11 2 1026378/001 12 2 1026377/001 13 2 Ref. 14 1 1023731 15 1 1023730 17 2 850-139-185 18 4 5-019-006 19 2 5-018-006 20 4 5-016-004 21 4 5-004-035 22 4 5-001-008 25 2 771-119 26 4 750-234 27 4 714-145 28 2 360-067/004 29 4 780-330/001 30 4 840-018 31 2 840-033 32 2 1025349/003 33 2 1025349/006 34 4 810-132 A= Contact Technical Support

DESCRIPTION

USED ON

Pipe, Spacer Pin, Eccentric Sleeve, Pin, Eccentric Fork and Box Weldment Rod Assembly, Pull (See Figure 7-5.)

Screw, Shoulder Shaft, Pivot Shaft, Front, Link Weldment Shaft, Rear Link Block, Pivot, Left-Hand Block, Pivot, Right-Hand Wheel Assembly, Load (See Figure 7-8.)

Bell Crank Subassembly, Right-Hand (includes: Items 29 thru 33) Bell Crank Subassembly, Left-Hand (includes: Items 29 thru 33) Slider Washer, Lock Washer, Flat Nut Screw Screw Washer, Flat Nut Screw Roller Bearing, Sleeve Fitting, Grease Fitting, Grease Bearing, Sleeve Bearing, Sleeve Ring, Snap

A

List 7-2: Undercarriage Installation, 6000 lb., Models 111/112/113, Up to 60 in. Fork Length

1050188A

7-7

12/19/2005

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Mast Undercarriage Installation, 6000 lb., Models 111/112/113, Up to 60 in. Fork Length

12/19/2005

7-8

1050188A

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Mast Under Carriage Installation, 6000 lb., Models 111/112, Over 60 in. Fork Length

Under Carriage Installation, 6000 lb., Models 111/112, Over 60 in. Fork Length

1

14

7

4

5 10

27 3 28 25

29

26 15 23

22

17

13

30

7

W1044688_B1 SHT 1 OF 2

Figure 7-3a: Under Carriage Installation, 6000 lb., Models 111/112, Over 60 in. Fork Length

1050188A

7-9

12/19/2005

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Mast Under Carriage Installation, 6000 lb., Models 111/112, Over 60 in. Fork Length

Under Carriage Installation, 6000 lb., Models 111/112, Over 60 in. Fork Length

7

19 8

12

22

6

11

16 24

17

9

15

11

18 21

20

W1044688_B2 SHT 2 OF 2

Figure 7-3b: Under Carriage Installation, 6000 lb., Models 111/112, Over 60 in. Fork Length

12/19/2005

7-10

1050188A

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Mast Under Carriage Installation, 6000 lb., Models 111/112, Over 60 in. Fork Length FIGURE 7-3 QTY PART NUMBER ITEM NO. 1 1 Ref. 3 1 1023730 4 1 1023731 5 2 1026370 6 2 1026383 7 2 1044708 8 2 1026637 9 2 Ref. 10 2 Ref. 11 2 1026377/001 12 2 1026378/001 13 2 1050893/001 14 2 850-139-277 15 4 5-001-008 16 2 5-018-006 17 4 5-019-006 18 2 360-067/004 19 4 714-145 20 4 716-008 21 4 750-234 22 6 771-033 23 2 771-119 24 2 1045247/001 25 4 780-330/001 26 4 840-018 27 2 840-033 28 2 1025349/003 29 2 1025349/006 30 4 810-132 A= Contact Technical Support

DESCRIPTION

USED ON

Fork and Box Weldment Bell Crank Subassembly, Left-Hand (includes: Items 25 thru 29) Bell Crank Subassembly, Right-Hand (includes: Items 25 thru 29) Pin, Spiral Shaft, Front Link Weldment Pin, Eccentric Shaft, Pivot Wheel Assembly, Load (See Figure 7-8.)

Rod Assembly, Pull (See Figure 7-6.)

Block, Pivot, Right-Hand Block, Pivot, Left-Hand Shaft, Rear Link Sleeve, Pin, Eccentric Screw Washer, Flat Washer, Lock Roller Screw Screw Nut Washer, Flat Washer, Flat Pipe, Spacer Bearing, Sleeve Fitting, Grease Fitting, Grease Bearing, Sleeve Bearing, Sleeve Ring, Snap

A

List 7-3: Under Carriage Installation, 6000 lb., Models 111/112, Over 60 in. Fork Length

1050188A

7-11

12/19/2005

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Mast Under Carriage Installation, 6000 lb., Models 111/112, Over 60 in. Fork Length

12/19/2005

7-12

1050188A

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Mast Under Carriage Installation, 8000 lb., Models 112/113, Over 60 in. Fork Length

Under Carriage Installation, 8000 lb., Models 112/113, Over 60 in. Fork Length

14

7

3

4 27 2 28 25

29

26

23

17

13

30

22

7

15

W1044690_B1 SHT 1 OF 2

Figure 7-4a: Under Carriage Installation, 8000 lb., Models 112/113, Over 60 in. Fork Length

1050188A

7-13

12/19/2005

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Mast Under Carriage Installation, 8000 lb., Models 112/113, Over 60 in. Fork Length

Under Carriage Installation, 8000 lb., Models 112/113, Over 60 in. Fork Length

7

19

24 21 5

8

12

22 16 11 15 9

18 6

17

20

10

W1044690_B2 SHT 2 OF 2

Figure 7-4b: Under Carriage Installation, 8000 lb., Models 112/113, Over 60 in. Fork Length

12/19/2005

7-14

1050188A

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Mast Under Carriage Installation, 8000 lb., Models 112/113, Over 60 in. Fork Length FIGURE 7-4 ITEM NO. 1 2 3 4 5 6 7 8 9

QTY 1 1 1 2 2 2 2 1 2

PART NUMBER Ref. 1023732 1023733 1026376 1026379 1026383 1044709 Ref. Ref.

10 2 Ref. 11 2 1026377/002 12 2 1026378/002 13 2 1050893/002 14 2 850-139-198 15 4 5-001-008 16 2 5-018-006 17 4 5-019-006 18 2 360-067/004 19 4 714-145 20 4 716-008 21 4 750-234 22 6 771-033 23 2 771-119 24 2 1045246/001 25 4 780-330/002 26 4 840-018 27 2 840-033 28 2 1025349/001 29 2 1025349/006 30 4 810-132 A= Contact Technical Support B= Model 112 Only

DESCRIPTION

USED ON

Fork and Platform Weldment (Not Shown) Bell Crank Subassembly, Left-Hand (includes: Items 24 thru 29) Bell Crank Subassembly, Right-Hand (includes: Items 24 thru 29) Pin, Spiral Shaft Weldment, Pivot Shaft Weldment, Front Link Pin, Eccentric, 8000 lb.

Fork and Box Weldment Wheel Assembly, Load (See Figure 7-9.), (See Figure 7-10.), (See Figure 7-11.)

Rod Assembly, Pull (See Figure 7-7.)

Block, Pivot, Right-Hand Block, Pivot, Left-Hand Shaft, Rear Link Sleeve, Pin, Eccentric Screw Washer, Flat Washer, Lock Roller Screw Screw Nut Washer, Flat Washer, Flat Tube, Spacer Bearing, Sleeve Fitting, Grease Fitting, Grease Bearing, Sleeve Bearing, Sleeve Ring, Snap

A, B

A

List 7-4: Under Carriage Installation, 8000 lb., Models 112/113, Over 60 in. Fork Length

1050188A

7-15

12/19/2005

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Mast Pull Rod Assembly, Models 111/112/113 Up to 60 in. Fork Length

Pull Rod Assembly, Models 111/112/113 Up to 60 in. Fork Length

7

1

4

2

W850-137-359

Figure 7-5: Pull Rod Assembly, Models 111/112/113 Up to 60 in. Fork Length

12/19/2005

7-16

1050188A

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Mast Pull Rod Assembly, Models 111/112/113 Up to 60 in. Fork Length FIGURE 7-5 ITEM NO.

QTY 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2

PART NUMBER

DESCRIPTION

1030583/236 1030583/242 1030583/246 1030583/248 1030583/260 1030342/032 1030342/036 1030342/042 1030342/048 1030342/060 1030342/132 1030342/136 1030342/142 1030342/148 1030342/160 1030342/336 1030342/342 1030342/348 1030342/360 1030342/448

Rod Assembly, Pull, 36 in. Fork Length Rod Assembly, Pull, 42 in. Fork Length Rod Assembly, Pull, 46 in. Fork Length Rod Assembly, Pull, 48 in. Fork Length Rod Assembly, Pull, 60 in. Fork Length Rod Assembly, Pull, 32 in. Fork Length Rod Assembly, Pull, 36 in. Fork Length Rod Assembly, Pull, 42 in. Fork Length Rod Assembly, Pull, 48 in. Fork Length Rod Assembly, Pull, 60 in. Fork Length Rod Assembly, Pull, 32 in. Fork Length Rod Assembly, Pull, 36 in. Fork Length Rod Assembly, Pull, 42 in. Fork Length Rod Assembly, Pull, 48 in. Fork Length Rod Assembly, Pull, 60 in. Fork Length Rod Assembly, Pull, 36 in. Fork Length Rod Assembly, Pull, 42 in. Fork Length Rod Assembly, Pull, 48 in. Fork Length Rod Assembly, Pull, 60 in. Fork Length Rod Assembly, Pull, 48 in. Fork Length (Extended Operator Compartment) 2 1030342/460 Rod Assembly, Pull, 60 in. Fork Length (Extended Operator Compartment) 1 2 1026370 Pin, Spiral 2 4 1025349/007 Sleeve, Bearing 4 4 840-033 Fitting, Grease A= Model 112 With 6 in. Battery Compartment B= Model 111/112 With 13 in. Battery Compartment C= Model 111 With 9 in. Battery Compartment D= Model 113 With 13 in. Battery Compartment R= Recommended Spare

USED ON A A A A A B B B B B C C C C C D D D D D D

R

List 7-5: Pull Rod Assembly, Models 111/112/113 Up to 60 in. Fork Length

1050188A

7-17

12/19/2005

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Mast Pull Rod Assembly for 6000 lb., Models 112/113, Over 60 in. Fork Length

Pull Rod Assembly for 6000 lb., Models 112/113, Over 60 in. Fork Length

3

7

1

2

W1026365_A

Figure 7-6: Pull Rod Assembly for 6000 lb., Models 112/113, Over 60 in. Fork Length

12/19/2005

7-18

1050188A

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Mast Pull Rod Assembly for 6000 lb., Models 112/113, Over 60 in. Fork Length FIGURE 7-6 ITEM NO. 1

QTY

PART NUMBER

2

1026365/084

2 2 2 2 2 2 2

1026365/096 1026365/103 1026365/284 1026365/109 1026365/122 1026365/396 1026365/496

2 4 1025349/007 3 4 840-033 A= Model 112 B= Model 113 R= Recommended Spare

DESCRIPTION Rod Assembly, Pull, 84 in. Fork Length (With two 42 in.

Pallets) Rod Assembly, Pull, 84 in., 93 in. and 96 in. Fork Length Rod Assembly, Pull, 103 in. Fork Length Rod Assembly, Pull, 84 in. Fork Length (Australia) Rod Assembly, Pull, 84 in. Fork Length (Australia) Rod Assembly, Pull, 103 in. Fork Length Rod Assembly, Pull, 84 in., 93 in. and 96 in. Fork Length Rod Assembly, Pull, 84 in., 93 in. and 96 in. Fork Length (Extended Operator Compartment) Bearing, Sleeve Fitting, Grease

USED ON A A A A B B B B R

List 7-6: Pull Rod Assembly for 6000 lb., Models 112/113, Over 60 in. Fork Length

1050188A

7-19

12/19/2005

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Mast Pull Rod Assembly for 8000 lb., Models 112/113, Over 60 in. Fork Length

Pull Rod Assembly for 8000 lb., Models 112/113, Over 60 in. Fork Length

3

7

1

2

W1026364_A

Figure 7-7: Pull Rod Assembly for 8000 lb., Models 112/113, Over 60 in. Fork Length

12/19/2005

7-20

1050188A

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Mast Pull Rod Assembly for 8000 lb., Models 112/113, Over 60 in. Fork Length FIGURE 7-7 ITEM NO. 1

QTY

PART NUMBER

2 2 2 2 2 2 2 2 2

1026364/084 1026364/096 1026364/103 1026364/122 1026364/284 1026364/396 1026364/496 1026364/120 1026364/144

2

1026364/244

2

1026364/344

2

1026364/444

2

1026364/544

2

1026364/644

2 4 1025349/007 3 4 840-033 A= Model 112 B= Model 113 C= Extended Operator Compartment R= Recommended Spare

DESCRIPTION

USED ON

Rod Assembly, Pull, 84 in. Fork Length (With two 42" Pallets) Rod Assembly, Pull, 84 in., 93 in. and 96 in. Fork Length Rod Assembly, Pull, 103 in. Fork Length Rod Assembly, Pull, 103 in. Fork Length Rod Assembly, Pull, 84 in. Fork Length Rod Assembly, Pull, 84 in. and 96 in. Fork Length Rod Assembly, Pull, 84 in. and 93 in. Fork Length, Extended Rod Assembly, Pull, 120 in., Triplet Rod Assembly, Pull, 144 in., Triplet (116.34 in. Rod Length Hole to Hole) Rod Assembly, Pull, 144 in., Triplet (95.845 in. Rod Length Hole to Hole) Rod Assembly, Pull, Triplet, Standard (133.905 in. Rod Length Hole to Hole) Rod Assembly, Pull, Triplet, Standard (113.405 in. Rod Length Hole to Hole) Rod Assembly, Pull, Triplet, Extended (139.905 in. Rod Length Hole to Hole) Rod Assembly, Pull, Triplet, Extended (119.405 in. Rod Length Hole to Hole) Bearing, Sleeve Fitting, Grease

A A A B A B B, C A A A B B B, C B, C R

List 7-7: Pull Rod Assembly for 8000 lb., Models 112/113, Over 60 in. Fork Length

1050188A

7-21

12/19/2005

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Mast Load Wheel Assembly, 6000 lb., Models 111/112/113

Load Wheel Assembly, 6000 lb., Models 111/112/113

2

7

1

12 13

15

4 14 7 9

6

10

11

8

3

16

5

IW1022369_A

Figure 7-8: Load Wheel Assembly, 6000 lb., Models 111/112/113

12/19/2005

7-22

1050188A

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Mast Load Wheel Assembly, 6000 lb., Models 111/112/113 FIGURE 7-8 ITEM NO. 1 2 3 4 5 6 7 8 9 10 11 12

QTY

PART NUMBER

2 1025348/007 1 1025351/002 1 850-135-634 1 850-138-802 1 850-139-349 2 5-001-016 2 5-018-007 2 5-018-011 2 5-019-007 2 441-015 2 441-127 1 632-069/002 1 632-069/003 1 632-069/007 1 632-069/107 13 1 632-157/002 1 632-157/007 1 632-157/107 14 1 810-747 15 2 840-018 16 1 840-033 A= Cast Iron Hub, Vulkollan, Neutral B= Cast Iron Hub, Black Poly C= Cast Iron Hub, Tan Poly, Trostel D= Cast Iron Hub, Tan Poly, Thombert E= Aluminum Hub, Vulkollan, Neutral F= Aluminum Hub, Tan Poly,Trostel G= Aluminum Hub, Tan Poly, Thombert R= Recommended Spare

DESCRIPTION Bearing, Sleeve Fork, Trail, Machined Shaft, Wheel, Standard Guard, Debris Diversion Shaft, Wheel Stainless Steel Screw Washer, Flat Washer, Flat Washer, Lock Bearing, Non-Shielded Bearing, Shield Wheel, Load Wheel, Load Wheel, Load Wheel, Load Wheel, Load Wheel, Load Wheel, Load Pin, Spring Fitting, Grease Fitting, Grease, Straight

USED ON

R R

R R A B C D E F G

List 7-8: Load Wheel Assembly, 6000 lb., Models 111/112/113

1050188A

7-23

12/19/2005

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Mast Load Wheel Assembly, 8000 lb., Models 112/113, Single Wheel

Load Wheel Assembly, 8000 lb., Models 112/113, Single Wheel

2

7

1

8

14 13 4

10

12

9

6

7

11

3

15

5

IW1025352_A

Figure 7-9: Load Wheel Assembly, 8000 lb., Models 112/113, Single Wheel

12/19/2005

7-24

1050188A

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Mast Load Wheel Assembly, 8000 lb., Models 112/113, Single Wheel FIGURE 7-9 ITEM NO. 1 2 3 4 5 6 7 8

QTY

PART NUMBER

2 1025349/007 1 1025353/002 1 850-135-634 1 850-138-802 1 850-139-349 2 441-015 2 441-127 1 632-069/002 1 632-069/003 1 632-069/007 1 632-069/107 1 632-157/002 1 632-157/007 1 632-157/107 9 2 5-001-016 10 2 5-018-007 11 2 771-033 12 2 5-019-007 13 1 810-747 14 2 840-018 15 1 840-033 A= Cast Iron Hub, Vulkollan, Neutral B= Cast Iron Hub, Black Poly C= Cast Iron Hub, Tan Poly, Trostel D= Cast Iron Hub, Tan Poly, Thombert E= Aluminum Hub, Volkollan, Neutral F= Aluminum Hub, Tan Poly, Trostel G= Aluminum Hub, Tan Poly, Thombert R= Recommended Spare

DESCRIPTION Bearing, Sleeve Fork, Trail, Machined Shaft, Wheel, Standard Guard, Debris Diversion Shaft, Wheel, Stainless Steel Bearing, Non-Shielded Bearing, Shield Wheel, Load Wheel, Load Wheel, Load Wheel, Load Wheel, Load Wheel, Load Wheel, Load Screw Washer, Flat Washer, Flat Washer, Lock Pin, Spiral Fitting, Grease Fitting, Grease

USED ON

R R R R A B C D E F G

List 7-9: Load Wheel Assembly, 8000 lb., Models 112/113, Single Wheel

1050188A

7-25

12/19/2005

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Mast Load Wheel Assembly, 8000 lb., Models 112/113, Tandem Split Wheel

Load Wheel Assembly, 8000 lb., Models 112/113, Tandem Split Wheel

10

8

5

4

7

5

12

11 2 7 3 9 1

6

12

12

9

7

8

1

3

2

12

W1025354_A

Figure 7-10: Load Wheel Assembly, 8000 lb., Models 112/113, Tandem Split Wheel

12/19/2005

7-26

1050188A

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Mast Load Wheel Assembly, 8000 lb., Models 112/113, Tandem Split Wheel FIGURE 7-10 ITEM NO. 1 2 3 4 5 6 7 8

QTY

PART NUMBER

2 1016119 2 1016124 2 1018776 1 1025355 2 1025349/007 2 850-137-285 8 441-127 4 632-076/002 4 632-076/007 4 632-076/003 4 632-076/107 9 AR 771-156 10 4 810-762 11 2 840-018 12 6 841-111 A= Vulkollan, Neutral B= Poly Tan, Trostel C= Poly Black D= Poly Tan, Thombert R= Recommended Spare

DESCRIPTION Pivot, Tandem Weldment Bushing, Flanged Washer, Felt Fork, Trail, Machined Bearing, Sleeve Shaft, Wheel Bearing, Shield Wheel, Load Wheel, Load Wheel, Load Wheel, Load Washer Pin Fitting, Grease Fitting, Grease

USED ON R

R R A B C D

List 7-10: Load Wheel Assembly, 8000 lb., Models 112/113, Tandem Split Wheel

1050188A

7-27

12/19/2005

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Mast Load Wheel Assembly, 8000 lb., Models 112/113, Tandem Full Wheel

Load Wheel Assembly, 8000 lb., Models 112/113, Tandem Full Wheel

7

2

6

5

4

3

1

3

4

5

2

6

W850_137_098

Figure 7-11: Load Wheel Assembly, 8000 lb., Models 112/113, Tandem Full Wheel

12/19/2005

7-28

1050188A

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Mast Load Wheel Assembly, 8000 lb., Models 112/113, Tandem Full Wheel 15

FIGURE 7-11 ITEM NO. 1

QTY

PART NUMBER

2 632-071/002 2 632-071/007 2 632-071/003 2 632-071/107 2 2 850-137-070 3 4 441-015 4 4 441-127 5 4 771-156 6 6 841-111 A= Vulkollan, Neutral B= Poly Tan, Trostel C= Poly Black D= Poly Tan, Thombert R= Recommended Spare

DESCRIPTION Wheel, Load Wheel, Load Wheel, Load Wheel, Load Shaft, Wheel Bearing Bearing Washer Fitting, Grease

USED ON A B C D R R

List 7-11: Load Wheel Assembly, 8000 lb., Models 112/113, Tandem Full Wheel

1050188A

7-29

12/19/2005

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Mast Entry Roller Installation

Entry Roller Installation

7

2

3

4

1 6

5

7

W850_135_632_C

Figure 7-12: Entry Roller Installation

12/19/2005

7-30

1050188A

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Mast Entry Roller Installation FIGURE 7-12 ITEM NO. 1 2 3 4 5 6 7

QTY 1 1 1 1 3 3 3

PART NUMBER 850-137-670 714-150 714-158 850-137-926 360-067/002 716-137 760-920

DESCRIPTION

USED ON

Roller Assembly, Entry (includes: Items 4 thru 7) Screw Screw Bracket Weldment, Entry Roller Roller Bolt Nut

List 7-12: Entry Roller Installation

1050188A

7-31

12/19/2005

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Mast Entry Roller Installation

12/19/2005

7-32

1050188A

SECTION 8 Options/Kits Travel Alarm........................................................................................................................................................ 8-2 Auxiliary Power ................................................................................................................................................... 8-4 Tow Coupler Installation........................................................................................................................................ 8-7 Battery Top Tray ................................................................................................................................................ 8-10 Load Backrest and Tray Installation....................................................................................................................... 8-11 Tractor Skirt Installation....................................................................................................................................... 8-14 Bumper Installation ............................................................................................................................................. 8-15 Controls, Load Backrest Installation, Model 113 Only............................................................................................. 8-17 CoastPRO™ Installation, Model 112 .................................................................................................................... 8-20 CoastPRO™ Installation, Model 113 With Deadman Brake..................................................................................... 8-25 Spring Assembly, CoastPRO™............................................................................................................................. 8-28 Actuator Assembly, CoastPRO™ .......................................................................................................................... 8-30 Manual Coast Installation, Model 112.................................................................................................................. 8-31 Manual Coast Installation, Model 113 With Deadman Brake .................................................................................. 8-35

1050188A

8-1

12/19/2005

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Options/Kits Travel Alarm

Travel Alarm

8

7 1

4 10 4 9

3 8

5 6

1

5

11

W850_139_162_B, W850_139_300_A1, A2

Figure 8-1: Travel Alarm

12/19/2005

8-2

1050188A

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Options/Kits Travel Alarm FIGURE 8-1 ITEM NO. 1 2 3 4 5 6 7 8 9 10 11

QTY 1 AR 2 4 1 1 1 1 2 2 1

PART NUMBER Ref. 611-029 710-006 772-116 850-136-955 850-139-011 850-139-165 590-628/001 714-047 771-016 850-139-083

DESCRIPTION

USED ON

Bracket Assembly, Alarm (includes: Items 4 thru 10) Strap (Not Shown) Screw Washer, Lock Harness, Travel Alarm Resistor Assembly Bracket, Options Alarm, Horn Screw Washer, Flat Suppressor Assembly

List 8-1: Travel Alarm

1050188A

8-3

12/19/2005

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Options/Kits Auxiliary Power

Auxiliary Power

8

10

11

7

8

5

1

3

6

13

12

9

14

4

W850-136-997-E

Figure 8-2: Auxiliary Power

12/19/2005

8-4

1050188A

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Options/Kits Auxiliary Power FIGURE 8-2 ITEM NO. 1 3 4 5 6 7 8 9 10 11 12 13 14

QTY 2 2 1 1 1 1 1 2 1 1 1 1 2

PART NUMBER 850-136-997 701-066 774-107 850-138-737 411-826 590-507 1-030-001 1-030-002 710-008 850-136-998 850-136-999 850-136-863 701-062 772-116

DESCRIPTION

USED ON

Power, Auxiliary Screw Washer, Lock Plate, Fuse Mount Decal Fuse, 10 amp Strip, Terminal Insulator Screw Wire Assembly, Auxiliary Cable Assembly, Auxiliary Block, Fuse Screw Washer Lock

List 8-2: Auxiliary Power

1050188A

8-5

12/19/2005

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Options/Kits Auxiliary Power

12/19/2005

8-6

1050188A

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Options/Kits Tow Coupler Installation

Tow Coupler Installation

8

5

2

3

8

1

6

4

W1027788_B1 SHT 1 OF 2

Figure 8-3a: Tow Coupler Installation

1050188A

8-7

12/19/2005

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Options/Kits Tow Coupler Installation

Tow Coupler Installation

7

8

5

8

4

6

W1027788_B2 SHT 2 OF 2

Figure 8-3b: Tow Coupler Installation

12/19/2005

8-8

1050188A

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Options/Kits Tow Coupler Installation FIGURE 8-3 QTY ITEM NO. 1 1 2 24 3 2 4 4 5 4 6 4 7 1 8 4 A= Latch Coupler B= Pinned Coupler

PART NUMBER 850-135-353 683-012 860-502 714-298 750-054 771-128 850-135-356 772-128

DESCRIPTION Coupler Assembly Chain Hook, S Screw Nut Washer, Flat Coupling, Eye and Pin Weldment Washer, Lock

USED ON A A A

B

List 8-3: Tow Coupler Installation

1050188A

8-9

12/19/2005

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Options/Kits Battery Top Tray

Battery Top Tray

8

5 1

2

W850_138_471_B

Figure 8-4: Battery Top Tray FIGURE 8-4 ITEM NO.

QTY

PART NUMBER

1 2 5

1 1 1

850-138-471/001 850-138-472 850-138-757 850-137-776

DESCRIPTION

USED ON

Kit, Battery Top Tray (includes:) Tray, Tote Strip, Magnetic Clipboard

List 8-4: Battery Top Tray

12/19/2005

8-10

1050188A

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Options/Kits Load Backrest and Tray Installation

Load Backrest and Tray Installation

6

8

12

1

2 7 8

W850_139_366_A1 SHT 1 OF 2

Figure 8-5a: Load Backrest and Tray Installation

1050188A

8-11

12/19/2005

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Options/Kits Load Backrest and Tray Installation

Load Backrest and Tray Installation

8

4 11

10

14 9

15

13

W850_139_366_A2 SHT 2 OF 2

Figure 8-5b: Load Backrest and Tray Installation

12/19/2005

8-12

1050188A

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Options/Kits Load Backrest and Tray Installation FIGURE 8-5 ITEM NO.

QTY

PART NUMBER

DESCRIPTION

1 1 1 1 1 1 2 1 4 1 1 1 1 6 4 7 4 8 4 9 2 10 2 11 2 12 1 13 2 14 2 15 2 A= 48 in., 6000 lb.

B= 60 in., 6000 lb.

C= 48 in., 8000 lb.

D= 60 in., 8000 lb.

850-139-366/048 850-139-366/060 850-139-366/148 850-139-366/160 850-138-472 850-138-331 850-139-329/001 850-139-329/002 850-139-330/001 850-139-330/002 701-246 771-016 760-006 714-205 772-115 761-944 850-137-776 710-399 750-049 772-127

Kit, Load Backrest and Tray Kit, Load Backrest and Tray Kit, Load Backrest and Tray Kit, Load Backrest and Tray Tray, Tote Bracket, Shrink Wrap and Tray Holder Backrest Backrest Backrest Backrest Screw Washer Nut, Lock Screw Washer Nut Clipboard, RAYMOND Screw Nut Washer

USED ON A B C D

A B C D

List 8-5: Load Backrest and Tray Installation

1050188A

8-13

12/19/2005

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Options/Kits Tractor Skirt Installation

Tractor Skirt Installation

2

1

8

5

4

3

W850_138_507_B

Figure 8-6: Tractor Skirt Installation FIGURE 8-6 ITEM NO.

QTY

1 2 3 4 5

2 2 4 4 6

PART NUMBER 850-138-507 850-138-508 850-138-448 714-098 760-013 771-119

DESCRIPTION

USED ON

Tractor Skirt Installation Retainer, Tractor Skirt Skirt, Rubber Screw Nut Washer, Flat

List 8-6: Tractor Skirt Installation

12/19/2005

8-14

1050188A

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Options/Kits Bumper Installation

Bumper Installation

8

1

2

4 3

W1041576_A

Figure 8-7: Bumper Installation FIGURE 8-7 ITEM NO.

QTY

1 2 3 4

1 4 4 4

PART NUMBER 1041576 1041577 714-199 771-025 750-434

DESCRIPTION

USED ON

Bumper Installation Plate, Bumper, Models 113/114 Screw Washer Nut

List 8-7: Bumper Installation

1050188A

8-15

12/19/2005

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Options/Kits Bumper Installation

12/19/2005

8-16

1050188A

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Options/Kits Controls, Load Backrest Installation, Model 113 Only

Controls, Load Backrest Installation, Model 113 Only

8

8 4

10

1

5

2

6

W1040988_A1 SHT 1 OF 2

Figure 8-8a: Controls, Load Backrest Installation, Model 113 Only

1050188A

8-17

12/19/2005

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Options/Kits Controls, Load Backrest Installation, Model 113 Only

Controls, Load Backrest Installation, Model 113 Only

3

7

9

11

8

12

W1040988_A2 SHT 2 OF 2

Figure 8-8b: Controls, Load Backrest Installation, Model 113 Only

12/19/2005

8-18

1050188A

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Options/Kits Controls, Load Backrest Installation, Model 113 Only FIGURE 8-8 ITEM NO. 1 2 3

QTY

PART NUMBER

1 850-138-586 1 850-139-029 1 1017147/019 1 1017147/025 4 1 1-150-437/001 5 1 1-150-437/002 6 1 1-150-437/003 7 3 600-253 8 4 701-115 9 2 710-010 10 4 772-112 11 2 772-116 12 2 811-325/007 A= Extended Compartment

DESCRIPTION Plate, Switch Cable, Platform, Load Backrest Cable, Tractor, Load Backrest Cable, Tractor, Load Backrest Switch, Lift Switch, Lower Switch, Horn Grommet Screw Screw Washer, Lock Washer, Lock Clamp, Cable

USED ON

A

List 8-8: Controls, Load Backrest Installation, Model 113 Only

1050188A

8-19

12/19/2005

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Options/Kits CoastPRO™ Installation, Model 112

CoastPRO™ Installation, Model 112

21

23

22

14

8

5

4

3

7

8 1

9

2

17

19 18

16

11

W850-137-753-N1 SHT 1 OF 4

Figure 8-9a: CoastPRO™ Installation, Model 112

12/19/2005

8-20

1050188A

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Options/Kits CoastPRO™ Installation, Model 112

CoastPRO™ Installation, Model 112

8

13

24

SEE DETAIL A

DETAIL A

W850-137-753-N2 SHT 2 OF 4

Figure 8-9b: CoastPRO™ Installation, Model 112

1050188A

8-21

12/19/2005

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Options/Kits CoastPRO™ Installation, Model 112

CoastPRO™ Installation, Model 112

8

24

12

SEE DETAIL B

DETAIL B

W850-137-753-N3 SHT 3 OF 4

Figure 8-9c: CoastPRO™ Installation, Model 112

12/19/2005

8-22

1050188A

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Options/Kits CoastPRO™ Installation, Model 112

CoastPRO™ Installation, Model 112

8

20

IW850-137-753-N4 SHT 4 OF 4

Figure 8-9d: CoastPRO™ Installation, Model 112 FIGURE 8-9 QTY ITEM NO. 1 1 2 1 3 1 4 1 5 1 7 1 8 2 9 2 11 2 12 1 13 1 14 2 16 1 17 2 18 2 19 2 20 1 21 1 22 1 23 3 24 3 A= Cold Storage

PART NUMBER 850-138-898 850-137-755 850-135-943 850-137-719 750-020 850-138-426 850-138-822 714-147 716-122 412-469 412-471 701-058 850-138-046 701-001 750-008 772-012 850-139-012 811-301 701-062 774-007 412-911

DESCRIPTION Spring Assembly, CoastPRO™ (See Figure 8-11.)

Actuator Assembly, CoastPRO™ (See Figure 8-12.)

Retainer, Shaft Rod, Coast Connecting Nut Bracket, CoastPRO™ Spacer Screw Screw Decal, Coast Safety Decal, Coast Safety, Bilingual Screw Mount, Heater Screw Nut Washer, Lock Harness, Heater Clamp Screw Washer, Lock Label, Coast Activation

USED ON

A A A A A A A A

List 8-9: CoastPRO™ Installation, Model 112

1050188A

8-23

12/19/2005

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Options/Kits CoastPRO™ Installation, Model 112

12/19/2005

8-24

1050188A

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Options/Kits CoastPRO™ Installation, Model 113 With Deadman Brake

CoastPRO™ Installation, Model 113 With Deadman Brake

2

3

8

3

1

7

8

9

10

11 12 13 14

6 14 W850-139-430_A2, A3 SHT 1 OF 2

Figure 8-10a: CoastPRO™ Installation, Model 113 With Deadman Brake

1050188A

8-25

12/19/2005

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Options/Kits CoastPRO™ Installation, Model 113 With Deadman Brake

CoastPRO™ Installation, Model 113 With Deadman Brake

5

8

4

!

!

ATTENTION CAUTION

CAUTION

COAST

COAST

NOCOAST HAUTE VITESSE HIGH SPEED

NO COAST HIGH SPEED

1 LE CHARIOT VA SE DE PLACER EN MARCHE AU DEBRAYER. POSITIONNER LE BRAS DE CONTROLE DU TRANSPALLETTE EN MODE FREINAGE POUR IMMOBILISER LE CHARIOT. 2 NE PAS EMBARQUER OU DEBARQUER LORSQUE LE CAMION EST EN MOUVEMENT.

1 TRUCK WILL COAST MOVE TILLER TO BRAKE POSITION TO STOP TRUCK. 2 DO NOTGET ON OR OFF WHEN TRUCK IS IN MOTION.

1 TRUCK WILL COAST MOVE TILLER TO BRAKE POSITION

15

W850-139-430_A1 SHT 2 OF 2

Figure 8-10b: CoastPRO™ Installation, Model 113 With Deadman Brake

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8-26

1050188A

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Options/Kits CoastPRO™ Installation, Model 113 With Deadman Brake FIGURE 8-10 QTY ITEM NO. 1 1 2 1 3 2 4 1 5 1 6 2 7 1 8 2 9 2 10 2 11 1 12 1 13 1 14 3 15 3 A= Cold Storage

PART NUMBER 850-139-432 850-137-755 716-122 412-469 412-471 701-058 850-138-046 701-001 750-008 772-012 850-139-012 811-301 701-062 774-007 412-911

DESCRIPTION Spring Assembly, CoastPRO™ (See Figure 8-11.)

Actuator Assembly, CoastPRO™ (See Figure 8-12.)

Screw Decal, Coast Safety Decal, Coast Safety, Bilingual Screw Mount, Heater Screw Nut Washer, Lock Harness, Heater Clamp Screw Washer, Lock Label, Coast Activation

USED ON

A A A A A A A A

List 8-10: CoastPRO™ Installation, Model 113 With Deadman Brake

1050188A

8-27

12/19/2005

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Options/Kits Spring Assembly, CoastPRO™

Spring Assembly, CoastPRO™

5

4

8

6

3

8

2

7

1

W850-138-898-A

Figure 8-11: Spring Assembly, CoastPRO™

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1050188A

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Options/Kits Spring Assembly, CoastPRO™ FIGURE 8-11 ITEM NO.

1

QTY

1 1 1 1 1 1 1 1 2

PART NUMBER 850-139-432 850-138-898 850-138-733 850-139-431 850-138-897 830-246 850-137-722 810-086 412-578 850-137-822 460-187

2 3 4 5 6 7 8 A= Model 112 B= Model 113 With Deadman

DESCRIPTION Spring Assembly, CoastPRO™ Spring Assembly, CoastPRO™ Housing Housing Seat Assembly, Spring Spring, Compression Retainer, Spring Ring, Snap Decal, Disassembly Warning Bumper Bushing

USED ON B A A B

List 8-11: Spring Assembly, CoastPRO™

1050188A

8-29

12/19/2005

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Options/Kits Actuator Assembly, CoastPRO™

Actuator Assembly, CoastPRO™

8

7

2 5 3

4 6 1

W850_137_755_D

Figure 8-12: Actuator Assembly, CoastPRO™ FIGURE 8-12 ITEM NO.

QTY

PART NUMBER

1 2 3 4 5 6 7 8

1 1 1 1 2 1 1 1

850-137-755 1016907 850-137-733 850-138-177 850-137-720 850-007 724-250 850-136-824/91 850-136-824/03

DESCRIPTION

USED ON

Actuator Assembly, CoastPRO™ Actuator, CoastPRO™ (includes: Items 7 and 8) Bracket, Mounting Actuator, Coast Spring Plunger, Coast Actuator Ball, 1/4 in. dia.

Screw Kit, Switch Installation Kit, Actuator Service (Not Shown)

List 8-12: Actuator Assembly, CoastPRO™

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8-30

1050188A

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Options/Kits Manual Coast Installation, Model 112

Manual Coast Installation, Model 112

B

8

B

7

8

11

14

10

18

4

15

6 A

8

17

16

A SECTION B-B W850-139-302_A2, A1 SHT 1 OF 3

Figure 8-13a: Manual Coast Installation, Model 112

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8-31

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Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Options/Kits Manual Coast Installation, Model 112

Manual Coast Installation, Model 112 5

9

12

8

4

30 19

20

2

29 13

3

1 SECTION A-A TOP REMOVED FOR CLARITY

SEE DETAIL A

21 23

22

25

28

26

28

27

24

27

DETAIL A

W850-139-302_A3, A4, 850-139-193_A SHT 2 OF 2

Figure 8-13b: Manual Coast Installation, Model 112

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1050188A

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Options/Kits Manual Coast Installation, Model 112 FIGURE 8-13 QTY PART NUMBER ITEM NO. 1 1 850-138-930 2 1 850-137-459 3 1 724-341 4 4 460-061 5 1 850-137-457 6 1 1-085-155/001 7 1 716-135 8 2 760-920 9 1 850-137-689 10 1 850-137-420 11 1 771-023 12 2 716-020 13 1 830-346 14 1 850-135-943 15 1 810-740 16 1 830-238 17 1 850-137-327 18 1 750-455 19 2 714-047 20 1 850-139-193 21 1 850-139-192 22 2 1-150-386 23 1 1-150-449 24 1 1-150-450 25 4 701-016 26 2 750-025 27 4 771-101 28 4 774-005 29 1 850-139-077 30 4 772-116 R= Recommended Spare

DESCRIPTION Support, Coast Machine‘ Shaft, Pivot, Coast Screw, Set Bushing Actuator, Coast Knob, Coast Control Bolt, Shoulder Nut, Lock Retainer, Spring, Coast Rod, Coast Washer Bolt, Shoulder Spring, Handle Retainer, Shaft Pin Spring, Coast Adjuster Weldment Nut Screw Switch Assembly, Interlock (includes:) Bracket, Switch Interlock Boot, Switch Switch Switch Screw Nut, Hex Washer, Flat Washer, Lock Harness, Switch Interlock Washer, Lock

USED ON

R

R

R

List 8-13: Manual Coast Installation, Model 112

1050188A

8-33

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Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Options/Kits Manual Coast Installation, Model 112

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8-34

1050188A

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Options/Kits Manual Coast Installation, Model 113 With Deadman Brake

Manual Coast Installation, Model 113 With Deadman Brake

8

10 3

18 4 SEE DETAIL A

1 13

15 17 6 16 2 14

W1015223 SHT 1 OF 2

Figure 8-14a: Manual Coast Installation, Model 113 With Deadman Brake

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8-35

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Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Options/Kits Manual Coast Installation, Model 113 With Deadman Brake

Manual Coast Installation, Model 113 With Deadman Brake

8

20

21

19 22 7

24 23 DETAIL A ATTENTION CAUTION

12 11

5 SEULEMENT AVEC L'INTERRUPTEUR A CLE EN VITESSE LENTE ONLY WITH KEY SWITCH IN TURTLE SPEED

POUR HAUTE VITESSE ET VOYAGEMENT FOR HI SPEED AND RIDING

NE PAS EMBARQUER OU DEBARQUER LORSQUE LE CAMION EST EN MOUVEMENT. DO NOT GET ON OR OFF WHEN TRUCK IS IN MOTION. 413-098

STANDARD

BILINGUAL W850-139-065, W413-097-A, W1015223_A, W413-098 SHT 2 OF 2

Figure 8-14b: Manual Coast Installation, Model 113 With Deadman Brake

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1050188A

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Options/Kits Manual Coast Installation, Model 113 With Deadman Brake FIGURE 8-14 ITEM NO. 1 2 3 4 5 6 7 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

QTY 1 1 1 1 1 1 1 1 1 1 1 4 2 1 2 1 1 2 1 1 4 4

PART NUMBER 1015197 1015198 850-135-758 850-137-885 Ref. 850-139-065 850-139-077 412-001 413-097 413-098 710-177 714-039 714-014/004 716-121 774-009 830-228 850-138-940 1-150-386 1-150-446 1-150-447 701-270 774-005

DESCRIPTION

USED ON

Mount Machined, Coast Clamp Cup, Spring Mount Machined, Spring Mount Machined, Handle Switch Assembly, Interlock (includes: Items 19 thru 24) Harness Assembly, Interlock Bumper Decal, Coast, Safety Decal, Coast, Safety (Bilingual) Screw Screw Screw Bolt, Shoulder Washer, Lock Spring, Compression Bracket, Switch Interlock Boot, Switch Switch Switch Screw Washer, Lock

List 8-14: Manual Coast Installation, Model 113 With Deadman Brake

1050188A

8-37

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Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Options/Kits Manual Coast Installation, Model 113 With Deadman Brake

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8-38

1050188A

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Alphabetical Parts Index

APPENDIX A Description

Part No.

Alphabetical Parts Index Page

Description

Actuator Assembly, CoastPRO™. . . . . . 850-137-755 . . . . . 8-23 Actuator Assembly, CoastPRO™. . . . . . 850-137-755 . . . . . 8-27 Actuator Assembly, CoastPRO™. . . . . . 850-137-755 . . . . . 8-30 Actuator, Brake Shaft . . . . . . . . . . . . . . 850-135-961 . . . . . 4-21 Actuator, Brake . . . . . . . . . . . . . . . . . . 850-135-964 . . . . . 4-21 Actuator, Coast Spring . . . . . . . . . . . . . 850-138-177 . . . . . 8-30 Actuator, Coast . . . . . . . . . . . . . . . . . . 850-137-457 . . . . . 8-33 Actuator, CoastPRO™ . . . . . . . . . . . . . 1016907 . . . . . . . . 8-30 Actuator, Lift Limit. . . . . . . . . . . . . . . . . 1-150-442 . . . . . . . 5-11 Actuator, Parking Brake . . . . . . . . . . . . 850-138-365 . . . . . 4-21 Actuator, Switch, Lift Limit . . . . . . . . . . . 1-150-442 . . . . . . . 5-18 Actuator . . . . . . . . . . . . . . . . . . . . . . . 1-150-385 . . . . . . . 3-14 Adapter Kit . . . . . . . . . . . . . . . . . . . . . 560-213/04 . . . . . . 6-7 Adapter Machining, Motor . . . . . . . . . . 850-138-038 . . . . . 4-13 Adapter Machining, Motor . . . . . . . . . . 850-138-089 . . . . . . 4-9 Adapter, Jog Switch . . . . . . . . . . . . . . . 850-137-956 . . . . . 3-13 Adapter, Motor . . . . . . . . . . . . . . . . . . 850-138-089 . . . . . . 4-5 Adapter, Motor . . . . . . . . . . . . . . . . . . 850-138-995 . . . . . . 4-5 Adaptor, O.R.B . . . . . . . . . . . . . . . . . . 792-637 . . . . . . . . . 6-3 Adjuster Weldment . . . . . . . . . . . . . . . 850-137-327 . . . . . 8-33 Adjuster, Spring. . . . . . . . . . . . . . . . . . 850-137-584 . . . . . . 3-3 Alarm, Horn . . . . . . . . . . . . . . . . . . . . 590-628/001 . . . . . 8-3 Arm Assembly, Handle . . . . . . . . . . . . . 850-138-108/001 . 3-13 Arm Assembly, Handle . . . . . . . . . . . . . 850-138-108/001 . 3-27 Arm Assembly, Handle . . . . . . . . . . . . . 850-138-108/003 . 3-19 Arm Assembly, Handle . . . . . . . . . . . . . 850-138-108/003 . 3-27 Arm, Brake Actuator. . . . . . . . . . . . . . . 850-137-781 . . . . . . 3-3 Arm, Machined . . . . . . . . . . . . . . . . . . 850-138-377 . . . . . 3-27 Arm, Machined . . . . . . . . . . . . . . . . . . 850-138-385 . . . . . 3-27 Arm, Wheel Mounting . . . . . . . . . . . . . 671-041/05 . . . . . . 2-9 Armature and Fan Assembly . . . . . . . . . 570-325/511 . . . . 5-45 Armature and Fan Assembly . . . . . . . . . 570-450/512 . . . . 5-43 Armature . . . . . . . . . . . . . . . . . . . . . . 570-869/711 . . . . 5-41 Axle Assembly. . . . . . . . . . . . . . . . . . . 671-015/16 . . . . . 2-11 Axle Assembly. . . . . . . . . . . . . . . . . . . 671-015/17 . . . . . 2-11 Axle Weldment, Suspension . . . . . . . . . 850-139-168 . . . . . . 2-5 Axle, Wheel . . . . . . . . . . . . . . . . . . . . 671-041/18 . . . . . . 2-9 Backrest . . . . . . . . . . . . . . . . . . . . . . . 850-139-329/001 . 8-13 Backrest . . . . . . . . . . . . . . . . . . . . . . . 850-139-329/002 . 8-13 Backrest . . . . . . . . . . . . . . . . . . . . . . . 850-139-330/001 . 8-13 Backrest . . . . . . . . . . . . . . . . . . . . . . . 850-139-330/002 . 8-13 Ball Joint, Brake . . . . . . . . . . . . . . . . . . 860-730/007 . . . . . 3-3 Ball Joint, Brake . . . . . . . . . . . . . . . . . . 860-730/008 . . . . . 3-9 Ball Joint, Slip . . . . . . . . . . . . . . . . . . . 860-727 . . . . . . . . 4-21 Ball Joint . . . . . . . . . . . . . . . . . . . . . . . 860-730/005 . . . . 4-21 Ball, 1/2 in. . . . . . . . . . . . . . . . . . . . . 850-015 . . . . . . . . 4-17 Ball, 1/4 in. dia. . . . . . . . . . . . . . . . . . 850-007 . . . . . . . . 8-30 Ball, 9/16 in. . . . . . . . . . . . . . . . . . . . 850-017 . . . . . . . . 4-17 Band Assembly, Commutator. . . . . . . . . 570-871/512 . . . . 5-45 Band Assembly, Fan. . . . . . . . . . . . . . . 570-871/513 . . . . 5-45 Bar, Bus (M1-2 to B+). . . . . . . . . . . . . . 850-136-976 . . . . . . 5-9 Bar, Bus . . . . . . . . . . . . . . . . . . . . . . . 850-136-976 . . . . . 5-17 Bar, Platform Weldment . . . . . . . . . . . . Ref. . . . . . . . . . . . . 2-37 Base, Handle Mount With Coast . . . . . . 850-137-470 . . . . . . 3-5 Base, Handle Mount . . . . . . . . . . . . . . 850-138-345 . . . . . . 3-3 Base, Handle Mount . . . . . . . . . . . . . . 850-138-346 . . . . . . 3-3 Battery Connector Assembly . . . . . . . . . 850-139-057 . . . . . 5-37

1050188A

Part No.

Page

Battery Connector Assembly . . . . . . . . . 850-136-969 . . . . . . 5-9 Battery Connector Assembly . . . . . . . . . 850-139-057 . . . . . 5-17 Battery Connector . . . . . . . . . . . . . . . . 590-701 . . . . . . . . 5-37 Bearing, Commutator End. . . . . . . . . . . 442-205 . . . . . . . . . 6-7 Bearing, Commutator End. . . . . . . . . . . 570-869/725 . . . . 5-41 Bearing, Cone . . . . . . . . . . . . . . . . . . 447-045 . . . . . . . . . 2-5 Bearing, Cone . . . . . . . . . . . . . . . . . . 671-012/08 . . . . . 2-11 Bearing, Cup . . . . . . . . . . . . . . . . . . . 447-518 . . . . . . . . . 2-5 Bearing, Cup . . . . . . . . . . . . . . . . . . . 671-012/07 . . . . . 2-11 Bearing, Cup . . . . . . . . . . . . . . . . . . . 671-041/13 . . . . . . 2-9 Bearing, Drive End . . . . . . . . . . . . . . . 442-210 . . . . . . . . . 6-7 Bearing, Handle . . . . . . . . . . . . . . . . . 850-135-959 . . . . 3-23 Bearing, King Pin . . . . . . . . . . . . . . . . 671-041/14 . . . . . . 2-9 Bearing, Non-Shielded . . . . . . . . . . . . . 441-015 . . . . . . . . 7-23 Bearing, Non-Shielded . . . . . . . . . . . . . 441-015 . . . . . . . . 7-25 Bearing, Shield . . . . . . . . . . . . . . . . . . 441-127 . . . . . . . . 7-23 Bearing, Shield . . . . . . . . . . . . . . . . . . 441-127 . . . . . . . . 7-25 Bearing, Shield . . . . . . . . . . . . . . . . . . 441-127 . . . . . . . . 7-27 Bearing, Sleeve . . . . . . . . . . . . . . . . . . 1025348/007. . . . 7-23 Bearing, Sleeve . . . . . . . . . . . . . . . . . . 1025349/001. . . . 7-15 Bearing, Sleeve . . . . . . . . . . . . . . . . . . 1025349/003. . . . 7-11 Bearing, Sleeve . . . . . . . . . . . . . . . . . . 1025349/003. . . . . 7-7 Bearing, Sleeve . . . . . . . . . . . . . . . . . . 1025349/006. . . . 7-11 Bearing, Sleeve . . . . . . . . . . . . . . . . . . 1025349/006. . . . 7-15 Bearing, Sleeve . . . . . . . . . . . . . . . . . . 1025349/006. . . . . 7-7 Bearing, Sleeve . . . . . . . . . . . . . . . . . . 1025349/007. . . . 7-19 Bearing, Sleeve . . . . . . . . . . . . . . . . . . 1025349/007. . . . 7-21 Bearing, Sleeve . . . . . . . . . . . . . . . . . . 1025349/007. . . . 7-25 Bearing, Sleeve . . . . . . . . . . . . . . . . . . 1025349/007. . . . 7-27 Bearing, Sleeve . . . . . . . . . . . . . . . . . . 780-330/001 . . . . 7-11 Bearing, Sleeve . . . . . . . . . . . . . . . . . . 780-330/001 . . . . . 7-7 Bearing, Sleeve . . . . . . . . . . . . . . . . . . 780-330/002 . . . . 7-15 Bearing, Thrust . . . . . . . . . . . . . . . . . . 671-012/04 . . . . . 2-11 Bearing, Thrust . . . . . . . . . . . . . . . . . . 671-041/11 . . . . . . 2-9 Bearing, Wheel. . . . . . . . . . . . . . . . . . 671-041/08 . . . . . . 2-9 Bearing . . . . . . . . . . . . . . . . . . . . . . . 441-015 . . . . . . . . 7-29 Bearing . . . . . . . . . . . . . . . . . . . . . . . 441-127 . . . . . . . . 2-11 Bearing . . . . . . . . . . . . . . . . . . . . . . . 441-127 . . . . . . . . 7-29 Bearing . . . . . . . . . . . . . . . . . . . . . . . 447-043 . . . . . . . . 4-17 Bearing . . . . . . . . . . . . . . . . . . . . . . . 447-104 . . . . . . . . 4-17 Bearing . . . . . . . . . . . . . . . . . . . . . . . 447-105 . . . . . . . . 4-17 Bearing . . . . . . . . . . . . . . . . . . . . . . . 462-002 . . . . . . . . 3-13 Bearing . . . . . . . . . . . . . . . . . . . . . . . 462-002 . . . . . . . . 3-20 Bearing . . . . . . . . . . . . . . . . . . . . . . . 570-206/02 . . . . . 5-43 Bearing . . . . . . . . . . . . . . . . . . . . . . . 570-206/02 . . . . . 5-45 Bearing . . . . . . . . . . . . . . . . . . . . . . . 7-441-201/00 . . . 4-19 Bell Crank Subassembly, Left-Hand . . . . 1023730 . . . . . . . 7-11 Bell Crank Subassembly, Left-Hand . . . . 1023730 . . . . . . . . 7-7 Bell Crank Subassembly, Left-Hand . . . . 1023732 . . . . . . . 7-15 Bell Crank Subassembly, Right-Hand . . . 1023731 . . . . . . . 7-11 Bell Crank Subassembly, Right-Hand . . . 1023731 . . . . . . . . 7-7 Bell Crank Subassembly, Right-Hand . . . 1023733 . . . . . . . 7-15 Block, Fuse . . . . . . . . . . . . . . . . . . . . . 850-136-863 . . . . . . 5-9 Block, Fuse . . . . . . . . . . . . . . . . . . . . . 850-136-863 . . . . . . 8-5 Block, Pivot, Left-Hand . . . . . . . . . . . . . 1026378/001. . . . 7-11 Block, Pivot, Left-Hand . . . . . . . . . . . . . 1026378/001. . . . . 7-7 Block, Pivot, Left-Hand . . . . . . . . . . . . . 1026378/002. . . . 7-15

A-1

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Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Alphabetical Parts Index

Description

Part No.

Page

Description

Block, Pivot, Right-Hand . . . . . . . . . . . . 1026377/001 . . . 7-11 Block, Pivot, Right-Hand . . . . . . . . . . . . 1026377/001 . . . . 7-7 Block, Pivot, Right-Hand . . . . . . . . . . . . 1026377/002 . . . 7-15 Block, Torsion . . . . . . . . . . . . . . . . . . . 671-041/03 . . . . . . 2-9 Bolt, Assembly . . . . . . . . . . . . . . . . . . 671-041/19 . . . . . . 2-9 Bolt, Assembly . . . . . . . . . . . . . . . . . . 671-042/22 . . . . . . 2-9 Bolt, End Head Commutator . . . . . . . . . 570-388/511 . . . . 5-43 Bolt, End Head Commutator . . . . . . . . . 570-388/511 . . . . 5-45 Bolt, Hub . . . . . . . . . . . . . . . . . . . . . . 828-003-193. . . . . 4-15 Bolt, Shoulder . . . . . . . . . . . . . . . . . . . 716-020 . . . . . . . . 8-33 Bolt, Shoulder . . . . . . . . . . . . . . . . . . . 716-121 . . . . . . . . 8-37 Bolt, Shoulder . . . . . . . . . . . . . . . . . . . 716-135 . . . . . . . . 8-33 Bolt, Through . . . . . . . . . . . . . . . . . . . 560-204/328 . . . . . 6-7 Bolt . . . . . . . . . . . . . . . . . . . . . . . . . . 400-080/04 . . . . . 4-23 Bolt . . . . . . . . . . . . . . . . . . . . . . . . . . 716-137 . . . . . . . . 7-31 Boot, Switch . . . . . . . . . . . . . . . . . . . . 1-150-386. . . . . . . 8-33 Boot, Switch . . . . . . . . . . . . . . . . . . . . 1-150-386. . . . . . . 8-37 Bracket Assembly, Alarm . . . . . . . . . . . Ref.. . . . . . . . . . . . . 8-3 Bracket Weldment, Entry Roller . . . . . . . 850-137-926. . . . . 7-31 Bracket, Mounting . . . . . . . . . . . . . . . . 850-137-733. . . . . 8-30 Bracket, Shrink Wrap and Tray Holder . 850-138-331. . . . . 8-13 Bracket, Brake . . . . . . . . . . . . . . . . . . 850-137-819. . . . . . 4-5 Bracket, Brake . . . . . . . . . . . . . . . . . . 850-138-367. . . . . 4-21 Bracket, CoastPRO™ . . . . . . . . . . . . . 850-138-426. . . . . 8-23 Bracket, Lift Limit . . . . . . . . . . . . . . . . . 850-139-315. . . . . 5-11 Bracket, Lift Limit . . . . . . . . . . . . . . . . . 850-139-315. . . . . 5-18 Bracket, Options . . . . . . . . . . . . . . . . . 850-139-165. . . . . . 8-3 Bracket, Potentiometer . . . . . . . . . . . . . 1030760 . . . . . . . 3-13 Bracket, Potentiometer . . . . . . . . . . . . . 1030760 . . . . . . . 3-19 Bracket, Switch Interlock . . . . . . . . . . . 850-138-940. . . . . 8-37 Bracket, Switch Interlock . . . . . . . . . . . 850-139-192. . . . . 8-33 Bracket, Switch . . . . . . . . . . . . . . . . . . 850-137-560. . . . . 3-14 Bracket, Switch . . . . . . . . . . . . . . . . . . 850-137-820. . . . . 4-13 Bracket, Switch . . . . . . . . . . . . . . . . . . 850-137-820. . . . . . 4-5 Bracket, Switch . . . . . . . . . . . . . . . . . . 850-137-976. . . . . . 4-9 Bracket, Switch . . . . . . . . . . . . . . . . . . 850-137-977. . . . . . 4-9 Bracket, Switch . . . . . . . . . . . . . . . . . . 850-138-970. . . . . 5-17 Bracket, Switch . . . . . . . . . . . . . . . . . . 850-200-152. . . . . 3-14 Bracket, Switch . . . . . . . . . . . . . . . . . . 850-200-152. . . . . 3-20 Bracket . . . . . . . . . . . . . . . . . . . . . . . 1-105-224/10 . . . . 5-29 Bracket . . . . . . . . . . . . . . . . . . . . . . . 1-105-224/10 . . . . 5-31 Bracket . . . . . . . . . . . . . . . . . . . . . . . 850-138-842. . . . . 3-29 Bracket . . . . . . . . . . . . . . . . . . . . . . . 850-139-213. . . . . 3-29 Brake Assembly . . . . . . . . . . . . . . . . . 400-060 . . . . . . . . . 4-5 Brake Assembly . . . . . . . . . . . . . . . . . 400-060 . . . . . . . . 4-13 Brake Assembly . . . . . . . . . . . . . . . . . 400-060 . . . . . . . . 4-22 Brake Assembly . . . . . . . . . . . . . . . . . 400-080 . . . . . . . . 4-23 Brake Assembly . . . . . . . . . . . . . . . . . 400-080 . . . . . . . . . 4-9 Brush (4 per) . . . . . . . . . . . . . . . . . . . 570-869/551 . . . . 5-43 Brush (4 per) . . . . . . . . . . . . . . . . . . . 570-869/551 . . . . 5-45 Brush Box Assembly . . . . . . . . . . . . . . 570-449/514 . . . . 5-43 Brush Box Assembly . . . . . . . . . . . . . . 570-449/514 . . . . 5-45 Brush Holder . . . . . . . . . . . . . . . . . . . 570-869/719 . . . . 5-41 Brush Set (Holder and Springs) . . . . . . . 560-213/07 . . . . . . 6-7 Brush . . . . . . . . . . . . . . . . . . . . . . . . . 570-869/735 . . . . 5-41 Bumper Installation . . . . . . . . . . . . . . . 1041576 . . . . . . . 8-15 Bumper, Handle . . . . . . . . . . . . . . . . . 413-069 . . . . . . . . . 3-3 Bumper, Handle . . . . . . . . . . . . . . . . . 413-096 . . . . . . . . . 3-9 Bumper . . . . . . . . . . . . . . . . . . . . . . . 412-001 . . . . . . . . 8-37 Bumper . . . . . . . . . . . . . . . . . . . . . . . 850-137-822. . . . . 8-29 Bushing Machining . . . . . . . . . . . . . . . 850-135-901. . . . . . 3-3

12/19/2005

Part No.

Page

Bushing Machining . . . . . . . . . . . . . . . 850-135-901 . . . . . 3-5 Bushing Machining . . . . . . . . . . . . . . . 850-135-901 . . . . . 3-9 Bushing, Flanged . . . . . . . . . . . . . . . . 1016124 . . . . . . . 7-27 Bushing, Flanged . . . . . . . . . . . . . . . . 462-032 . . . . . . . . 4-21 Bushing, Flanged . . . . . . . . . . . . . . . . 570-869/713 . . . . 5-41 Bushing, Flanged . . . . . . . . . . . . . . . . 570-869/728 . . . . 5-41 Bushing . . . . . . . . . . . . . . . . . . . . . . . 460-014 . . . . . . . . . 3-3 Bushing . . . . . . . . . . . . . . . . . . . . . . . 460-061 . . . . . . . . 8-33 Bushing . . . . . . . . . . . . . . . . . . . . . . . 460-102 . . . . . . . . . 3-9 Bushing . . . . . . . . . . . . . . . . . . . . . . . 460-187 . . . . . . . . 8-29 Bushing . . . . . . . . . . . . . . . . . . . . . . . 671-012/16 . . . . . 2-11 Bushing . . . . . . . . . . . . . . . . . . . . . . . 7-460-005/001. . . . 7-3 Bushing . . . . . . . . . . . . . . . . . . . . . . . 7-460-005/002. . . . 7-3 Button Assembly, Nose, Red. . . . . . . . . 850-135-976/001. 3-13 Button Assembly, Nose, Red. . . . . . . . . 850-135-976/001. 3-19 Button, Horn (Rail). . . . . . . . . . . . . . . . 850-138-653 . . . . 5-27 Button, Horn, Red . . . . . . . . . . . . . . . . 850-135-947/101. 3-29 Button, Jog Switch. . . . . . . . . . . . . . . . 850-138-935 . . . . 3-13 Button, Jog Switch. . . . . . . . . . . . . . . . 850-138-935 . . . . 3-20 Button, Lift, Red. . . . . . . . . . . . . . . . . . 850-135-947/103. 3-29 Button, Lower, Red . . . . . . . . . . . . . . . 850-135-947/102. 3-29 Button, Lower/Lift (Rail) . . . . . . . . . . . . 850-138-654 . . . . 5-27 Button, Rabbit, Left (Rail) . . . . . . . . . . . 850-138-146 . . . . 5-27 Button, Rabbit, Right (Rail) . . . . . . . . . . 850-138-145 . . . . 5-27 Cable Assembly (B- to B-) . . . . . . . . . . . B23-002-150/419. 5-37 Cable Assembly (B- to MP-2) . . . . . . . . B24-022-305/272. 5-17 Cable Assembly (B+ to B+) . . . . . . . . . B23-002-180/420. 5-37 Cable Assembly (B+ to B+) . . . . . . . . . B23-010-074/420. 5-37 Cable Assembly (F1 to MD-E1) . . . . . . . 029-005-390/013. 5-17 Cable Assembly (F1 to MD-E1) . . . . . . . 029-005-390/013. . 5-9 Cable Assembly (F2 to MD-E2) . . . . . . . 029-005-450/014. 5-17 Cable Assembly (F2 to MD-E2) . . . . . . . 029-005-450/014. . 5-9 Cable Assembly (FU2 to M1-1). . . . . . . B23-020-060/534. 5-17 Cable Assembly (M1-1 to FU2-2) . . . . . B23-020-115/534. . 5-9 Cable Assembly (MD-A1 to M1-2) . . . . F23-022-430/534 . 5-17 Cable Assembly (MD-A1 to M1-2) . . . . F23-022-430/534 . . 5-9 Cable Assembly (MD-A2 to M(-)). . . . . . F23-022-350/524 . . 5-9 Cable Assembly (MD-A2 to M-) . . . . . . F23-022-350/524 . 5-17 Cable Assembly (P1 to FU1-2) . . . . . . . B24-022-220/286. 5-17 Cable Assembly, Auxiliary . . . . . . . . . . 850-136-999 . . . . . 8-5 Cable Assembly . . . . . . . . . . . . . . . . . B24-022-305/272. 5-10 Cable Assembly . . . . . . . . . . . . . . . . . B24-034-325/286. 5-10 Cable, 4000 lb. . . . . . . . . . . . . . . . . . 950-181 . . . . . . . . 5-38 Cable, 6000/8000 lb. . . . . . . . . . . . . 950-182 . . . . . . . . 5-38 Cable, Brake . . . . . . . . . . . . . . . . . . . 850-138-253 . . . . 3-19 Cable, Platform, Load Backrest . . . . . . . 850-139-029 . . . . 8-19 Cable, Tractor, Load Backrest. . . . . . . . 1017147/019 . . . 8-19 Cable, Tractor, Load Backrest. . . . . . . . 1017147/025 . . . 8-19 Cam Follower. . . . . . . . . . . . . . . . . . . 7-448-001/04 . . . . 3-9 Cam Follower. . . . . . . . . . . . . . . . . . . 7-448-001/047. . . . 3-3 Cam/Return Lever Assembly. . . . . . . . . 1020628 . . . . . . . 3-23 Cam . . . . . . . . . . . . . . . . . . . . . . . . . 400-059/02 . . . . . 4-22 Cam . . . . . . . . . . . . . . . . . . . . . . . . . 400-059/02 . . . . . 4-23 Cap Handle, Left-Hand . . . . . . . . . . . . 1022172 . . . . . . . 3-13 Cap Handle, Right-Hand . . . . . . . . . . . 1022173 . . . . . . . 3-13 Cap, End . . . . . . . . . . . . . . . . . . . . . . 1-105-224/08. . . . 5-29 Cap, Handle, Left-Hand . . . . . . . . . . . . 1022172 . . . . . . . 3-19 Cap, Handle, Right-Hand. . . . . . . . . . . 1022173 . . . . . . . 3-19 Cap, Hub . . . . . . . . . . . . . . . . . . . . . 671-015/08 . . . . . 2-11 Case Module/Harness Assembly . . . . . 850-139-147/001. 5-27 Case Module/Harness Assembly . . . . . 850-139-147/101. 5-27

A-2

1050188A

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Alphabetical Parts Index

Description

Part No.

Page

Description

Case, Main. . . . . . . . . . . . . . . . . . . . . 850-138-732 . . . . . 4-17 Caster Assembly . . . . . . . . . . . . . . . . . 1019920. . . . . . . . 2-11 Caster Assembly, Heavy Duty Spring . . . 1019920 . . . . . . . . . 2-7 Caster Assembly, Heavy Duty Spring . . . 671-012/001 . . . . . 2-7 Caster Assembly, Springless . . . . . . . . . 1017847 . . . . . . . . . 2-7 Caster Assembly . . . . . . . . . . . . . . . . . 671-012/001 . . . . 2-11 Chain. . . . . . . . . . . . . . . . . . . . . . . . . 683-012 . . . . . . . . . 8-9 Clamp, Cable . . . . . . . . . . . . . . . . . . . 600-234 . . . . . . . . 5-10 Clamp, Cable . . . . . . . . . . . . . . . . . . . 600-234 . . . . . . . . 5-18 Clamp, Cable . . . . . . . . . . . . . . . . . . . 811-325/006 . . . . 5-17 Clamp, Cable . . . . . . . . . . . . . . . . . . . 811-325/006 . . . . . 5-9 Clamp, Cable . . . . . . . . . . . . . . . . . . . 811-325/007 . . . . 8-19 Clamp . . . . . . . . . . . . . . . . . . . . . . . . 1015198 . . . . . . . . 8-37 Clamp . . . . . . . . . . . . . . . . . . . . . . . . 811-301 . . . . . . . . 8-23 Clamp . . . . . . . . . . . . . . . . . . . . . . . . 811-301 . . . . . . . . 8-27 Clevis Casting . . . . . . . . . . . . . . . . . . 060-218 . . . . . . . . . 4-5 Clevis, Machined, Cylinder. . . . . . . . . . 1025048 . . . . . . . . . 7-3 Clevis . . . . . . . . . . . . . . . . . . . . . . . . . 060-205 . . . . . . . . 4-13 Clip . . . . . . . . . . . . . . . . . . . . . . . . . . 400-059/04 . . . . . 4-22 Clip . . . . . . . . . . . . . . . . . . . . . . . . . . 400-059/04 . . . . . 4-23 Clipboard, RAYMOND . . . . . . . . . . . . 850-137-776 . . . . . 8-13 Clipboard . . . . . . . . . . . . . . . . . . . . . . 850-137-776 . . . . . 8-10 CoastPRO™ Installation . . . . . . . . . . . . Ref. . . . . . . . . . . . . . 2-3 Coil and Frame Assembly . . . . . . . . . . . 1-105-224/06 . . . . 5-29 Coil and Frame Assembly . . . . . . . . . . . 1-105-231/06 . . . . 5-31 Coil, 24 Volt . . . . . . . . . . . . . . . . . . . . 560-207/114 . . . . . 6-7 Connector, 12 Pin . . . . . . . . . . . . . . . . 1-012-070/05 . . . . 5-27 Connector, 2 Pin . . . . . . . . . . . . . . . . . 1-012-070/04 . . . . . 5-9 Connector, O.R.B. Male . . . . . . . . . . . . 792-568 . . . . . . . . . 6-3 Connector. . . . . . . . . . . . . . . . . . . . . . 1-012-070/04 . . . . 3-14 Connector. . . . . . . . . . . . . . . . . . . . . . 1-012-070/04 . . . . 5-17 Console . . . . . . . . . . . . . . . . . . . . . . . 850-137-839/002 . 2-31 Console . . . . . . . . . . . . . . . . . . . . . . . 850-137-841/002 . 2-31 Console . . . . . . . . . . . . . . . . . . . . . . . 850-137-842/002 . 2-31 Contact Assembly, Fixed. . . . . . . . . . . . 1-105-224/01 . . . . 5-29 Contact Assembly, Fixed. . . . . . . . . . . . 1-105-224/01 . . . . 5-31 Contact Assembly, Moving . . . . . . . . . . 1-105-224/02 . . . . 5-29 Contact Assembly, Moving . . . . . . . . . . 1-105-224/02 . . . . 5-31 Contactor Assembly, EE . . . . . . . . . . . . 1-105-231 . . . . . . . 5-17 Contactor Assembly, EE . . . . . . . . . . . . 1-105-231 . . . . . . . 5-31 Contactor Assembly . . . . . . . . . . . . . . . 1-105-224 . . . . . . . 5-29 Contactor, Main . . . . . . . . . . . . . . . . . 1-105-224 . . . . . . . . 5-9 Control Assembly, Red . . . . . . . . . . . . . 850-137-299/001 . 3-13 Control Assembly, Red . . . . . . . . . . . . . 850-137-299/001 . 3-19 Controller, Motor . . . . . . . . . . . . . . . . . 1-187-098 . . . . . . . 5-17 Coupler Assembly . . . . . . . . . . . . . . . . 850-135-353 . . . . . . 8-9 Coupling, Eye and Pin Weldment . . . . . 850-135-356 . . . . . . 8-9 Coupling . . . . . . . . . . . . . . . . . . . . . . 860-626/001 . . . . . 6-7 Cover, Handle. . . . . . . . . . . . . . . . . . . 850-137-868 . . . . . 3-13 Cover, Handle. . . . . . . . . . . . . . . . . . . 850-137-869 . . . . . 3-19 Cover, Intellicoast . . . . . . . . . . . . . . . . 850-139-212 . . . . . 3-29 Cover, Motor Controller . . . . . . . . . . . . 850-138-449 . . . . . 2-32 Cover, Switch Assembly With Override) . 850-137-867/103 . 3-19 Cover, Switch Assembly, Red) . . . . . . . . 850-137-867/101 . 3-19 Cover, Switch Assembly, Red . . . . . . . . 850-137-867/101 . 3-13 Cover, Switch Assembly, Red . . . . . . . . 850-137-867/102 . 3-19 Cover, Top (EE) . . . . . . . . . . . . . . . . . . 850-138-911 . . . . . 4-19 Cover, Top . . . . . . . . . . . . . . . . . . . . . 1-105-224/03 . . . . 5-29 Cover, Top . . . . . . . . . . . . . . . . . . . . . 1-105-224/03 . . . . 5-31 Cover, Top . . . . . . . . . . . . . . . . . . . . . 850-137-805 . . . . . 4-19 Cover, Tractor . . . . . . . . . . . . . . . . . . . 850-139-194/001 . 2-31

1050188A

Part No.

Page

Cover. . . . . . . . . . . . . . . . . . . . . . . . . 850-135-429 . . . . . 4-17 Cover. . . . . . . . . . . . . . . . . . . . . . . . . 850-136-376/001 . 3-29 Cover. . . . . . . . . . . . . . . . . . . . . . . . . 850-138-393 . . . . . 3-29 Cup, Spring . . . . . . . . . . . . . . . . . . . . 850-135-758 . . . . . 8-37 Cylinder Assembly, Lift . . . . . . . . . . . . . 1015666 . . . . . . . . 6-3 Cylinder, Lift . . . . . . . . . . . . . . . . . . . . 1015666/400. . . . . 6-9 Cylinder, Lift . . . . . . . . . . . . . . . . . . . . 1015666/600. . . . . 6-9 Decal, 2 Position . . . . . . . . . . . . . . . . . 412-658 . . . . . . . . 5-35 Decal, 3 Position . . . . . . . . . . . . . . . . . 412-657 . . . . . . . . 5-35 Decal, Brakes, Bilingual . . . . . . . . . . . . 1027666 . . . . . . . 2-32 Decal, Brakes . . . . . . . . . . . . . . . . . . . 1027665 . . . . . . . 2-32 Decal, Bypass . . . . . . . . . . . . . . . . . . . 411-661/001 . . . . 2-31 Decal, Caution, Bilingual . . . . . . . . . . . 411-633 . . . . . . . . 2-31 Decal, Coast Safety, Bilingual . . . . . . . . 412-471 . . . . . . . . 8-23 Decal, Coast Safety, Bilingual . . . . . . . . 412-471 . . . . . . . . 8-27 Decal, Coast Safety . . . . . . . . . . . . . . . 412-469 . . . . . . . . 8-23 Decal, Coast Safety . . . . . . . . . . . . . . . 412-469 . . . . . . . . 8-27 Decal, Coast, Caution . . . . . . . . . . . . . 411-923 . . . . . . . . 2-32 Decal, Coast, Safety (Bilingual) . . . . . . . 413-098 . . . . . . . . 8-37 Decal, Coast, Safety, Bilingual . . . . . . . 411-909 . . . . . . . . 2-32 Decal, Coast, Safety . . . . . . . . . . . . . . 411-908 . . . . . . . . 2-32 Decal, Coast, Safety . . . . . . . . . . . . . . 413-097 . . . . . . . . 8-37 Decal, CoastPRO™. . . . . . . . . . . . . . . 412-913 . . . . . . . . 2-32 Decal, CoastPRO™. . . . . . . . . . . . . . . 412-927 . . . . . . . . 2-32 Decal, Disassembly Warning . . . . . . . . 412-578 . . . . . . . . 8-29 Decal, EE . . . . . . . . . . . . . . . . . . . . . . 512-574 . . . . . . . . 2-32 Decal, Emergency Disconnect . . . . . . . . 411-534 . . . . . . . . 2-31 Decal, Emergency Disconnect . . . . . . . . 411-637/001 . . . . 2-31 Decal, Fault Code Explanation . . . . . . . 412-721 . . . . . . . . 2-31 Decal, Installation Checkout . . . . . . . . . 412-526 . . . . . . . . 2-32 Decal, ISO 9001/14001. . . . . . . . . . . 412-912 . . . . . . . . 2-31 Decal, Key Switch, 2 Position . . . . . . . . 412-658 . . . . . . . . 2-32 Decal, Key Switch, 3 Position . . . . . . . . 412-657 . . . . . . . . 2-32 Decal, Lift Specification, U.S. . . . . . . . . Ref. . . . . . . . . . . . . 2-31 Decal, Made in Canada . . . . . . . . . . . 411-582 . . . . . . . . 2-31 Decal, No Riding, Bilingual . . . . . . . . . 411-773 . . . . . . . . 2-31 Decal, No Riding . . . . . . . . . . . . . . . . 939-352/240 . . . . 2-31 Decal, Operating Instructions . . . . . . . . 411-693 . . . . . . . . 2-31 Decal, Rabbit . . . . . . . . . . . . . . . . . . . 412-807 . . . . . . . . 2-32 Decal, Raymond . . . . . . . . . . . . . . . . . 411-511/002 . . . . 2-31 Decal, Raymond . . . . . . . . . . . . . . . . . 411-511/015 . . . . 2-31 Decal, Replacement Instructions. . . . . . . 411-681 . . . . . . . . 2-31 Decal, Special Canadian Supplement . . 412-918 . . . . . . . . 2-32 Decal, Torque Specifications . . . . . . . . . 411-920 . . . . . . . . 2-31 Decal, Torque, Walkie . . . . . . . . . . . . . 412-697 . . . . . . . . . 5-9 Decal, Tow Specification, Canada . . . . 1019397 . . . . . . . 2-31 Decal, Tow Specification, U.S. . . . . . . . 1019396 . . . . . . . 2-31 Decal, Tow Warning, Bilingual . . . . . . . 1025643 . . . . . . . 2-31 Decal, Tow Warning . . . . . . . . . . . . . . 1025632/001. . . . 2-31 Decal, Warning, Bilingual . . . . . . . . . . 412-902/001 . . . . 2-31 Decal, Warning, Bilingual . . . . . . . . . . 412-904/001 . . . . 2-31 Decal, Warning, Bilingual . . . . . . . . . . 412-906/001 . . . . 2-32 Decal, Warning, English . . . . . . . . . . . 412-901/001 . . . . 2-31 Decal, Warning, English . . . . . . . . . . . 412-903/001 . . . . 2-31 Decal, Warning, English . . . . . . . . . . . 412-905/001 . . . . 2-32 Decal, Warning, French . . . . . . . . . . . . 411-912 . . . . . . . . 2-31 Decal, Warning . . . . . . . . . . . . . . . . . 411-552 . . . . . . . . 2-31 Decal, Warning . . . . . . . . . . . . . . . . . 411-911 . . . . . . . . 2-31 Decal, Warning . . . . . . . . . . . . . . . . . 412-702 . . . . . . . . 2-32 Decal, XD . . . . . . . . . . . . . . . . . . . . . . 1030380 . . . . . . . 2-31 Decal . . . . . . . . . . . . . . . . . . . . . . . . . 411-421/001 . . . . 5-21

A-3

12/19/2005

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Alphabetical Parts Index

Description

Part No.

Page

Description

Decal. . . . . . . . . . . . . . . . . . . . . . . . . 411-826 . . . . . . . . . 8-5 Diode Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

(For CoastPRO™ Solenoid) . . . . . . . . . 850-136-923. . . . . 5-10 Diode Assembly . . . . . . . . . . . . . . . . . 850-136-854. . . . . 5-10 Disc, Spring . . . . . . . . . . . . . . . . . . . . 570-869/731 . . . . 5-41 Drive and Brake Assembly,. . . . . . . . . . . . . . . . . . . . . . . . . . . .

Models 111/112 . . . . . . . . . . . . . . . . Ref.. . . . . . . . . . . . . 2-3 Drive and Brake Assembly,. . . . . . . . . . . . . . . . . . . . . . . . . . .

Models 113/114 . . . . . . . . . . . . . . . . Ref.. . . . . . . . . . . . . 2-3 Drive and Brake Assembly . . . . . . . . . . Ref.. . . . . . . . . . . . . 3-9 Drive Motor, 8000 lb. . . . . . . . . . . . . . 570-869/701 . . . . 5-41 Drive Motor, EE . . . . . . . . . . . . . . . . . 570-871/500 . . . . 5-45 Drive Unit Assembly, Lower, . . . . . . . . . . . . . . . . . . . . . . . . . .

Model 111. . . . . . . . . . . . . . . . . . . . . 850-138-735/020 . 4-15 Drive Unit Assembly, Lower, . . . . . . . . . . . . . . . . . . . . . . . . . .

Models 112/113/114 . . . . . . . . . . . . 850-138-735/015 . 4-15 Drive Unit Subassembly . . . . . . . . . . . . Ref.. . . . . . . . . . . . . 4-5 Drive Unit Subassembly . . . . . . . . . . . . Ref.. . . . . . . . . . . . 4-13 Drive Unit Subassembly . . . . . . . . . . . . Ref.. . . . . . . . . . . . . 4-9 Drum, Brake (Cold Storage) . . . . . . . . . 870-846 . . . . . . . . . 4-9 Drum, Brake (Cold Storage) . . . . . . . . . 870-860 . . . . . . . . 4-13 Drum, Brake (Cold Storage) . . . . . . . . . 870-860 . . . . . . . . . 4-5 Drum, Brake . . . . . . . . . . . . . . . . . . . . 870-846 . . . . . . . . 4-13 Drum, Brake . . . . . . . . . . . . . . . . . . . . 870-846 . . . . . . . . . 4-5 Drum, Brake . . . . . . . . . . . . . . . . . . . . 870-860 . . . . . . . . . 4-9 Elbow, 45 Degree. . . . . . . . . . . . . . . . 792-478 . . . . . . . . . 6-3 Elbow, 90 Degree. . . . . . . . . . . . . . . . 792-521 . . . . . . . . . 6-3 Elbow, Male 90 Degree. . . . . . . . . . . . 792-212/009 . . . . . 6-3 Elbow, Swivel, 90 Degree . . . . . . . . . . 792-514 . . . . . . . . . 6-3 Enclosure Assembly, Fuse. . . . . . . . . . . 850-139-054. . . . . 5-17 Enclosure Weldment . . . . . . . . . . . . . . 850-138-919. . . . . 5-21 Fan . . . . . . . . . . . . . . . . . . . . . . . . . . 570-450/511 . . . . 5-43 Fan . . . . . . . . . . . . . . . . . . . . . . . . . . 570-450/511 . . . . 5-45 Fan . . . . . . . . . . . . . . . . . . . . . . . . . . 570-869/736 . . . . 5-41 Fitting Grease . . . . . . . . . . . . . . . . . . . 841-112 . . . . . . . . . 2-5 Fitting, Grease, Axle . . . . . . . . . . . . . . 671-012/22 . . . . . 2-11 Fitting, Grease, Straight . . . . . . . . . . . . 840-033 . . . . . . . . 7-23 Fitting, Grease, Yoke . . . . . . . . . . . . . . 671-012/32 . . . . . 2-11 Fitting, Grease . . . . . . . . . . . . . . . . . . 671-041/20 . . . . . . 2-9 Fitting, Grease . . . . . . . . . . . . . . . . . . 840-018 . . . . . . . 7-23 Fitting, Grease . . . . . . . . . . . . . . . . . . 840-018 . . . . . . . 7-27 Fitting, Grease . . . . . . . . . . . . . . . . . . 840-018 . . . . . . . . 7-11 Fitting, Grease . . . . . . . . . . . . . . . . . . 840-018 . . . . . . . . 7-15 Fitting, Grease . . . . . . . . . . . . . . . . . . 840-018 . . . . . . . . 7-25 Fitting, Grease . . . . . . . . . . . . . . . . . . 840-018 . . . . . . . . . 7-7 Fitting, Grease . . . . . . . . . . . . . . . . . . 840-033 . . . . . . . . 7-11 Fitting, Grease . . . . . . . . . . . . . . . . . . 840-033 . . . . . . . . 7-15 Fitting, Grease . . . . . . . . . . . . . . . . . . 840-033 . . . . . . . . 7-17 Fitting, Grease . . . . . . . . . . . . . . . . . . 840-033 . . . . . . . . 7-19 Fitting, Grease . . . . . . . . . . . . . . . . . . 840-033 . . . . . . . . 7-21 Fitting, Grease . . . . . . . . . . . . . . . . . . 840-033 . . . . . . . . 7-25 Fitting, Grease . . . . . . . . . . . . . . . . . . 840-033 . . . . . . . . . 7-3 Fitting, Grease . . . . . . . . . . . . . . . . . . 840-033 . . . . . . . . . 7-7 Fitting, Grease . . . . . . . . . . . . . . . . . . 840-038 . . . . . . . . 4-17 Fitting, Grease . . . . . . . . . . . . . . . . . . 840-059 . . . . . . . . 4-17 Fitting, Grease . . . . . . . . . . . . . . . . . . 841-111 . . . . . . . 7-27 Fitting, Grease . . . . . . . . . . . . . . . . . . 841-111 . . . . . . . 7-29 Fitting, Grease . . . . . . . . . . . . . . . . . . 841-111 . . . . . . . . . 7-3 Fork and Box Weldment . . . . . . . . . . . Ref.. . . . . . . . . . . . 7-11 Fork and Box Weldment . . . . . . . . . . . Ref.. . . . . . . . . . . . . 7-7 Fork and Box Weldment . . . . . . . . . . . Ref.. . . . . . . . . . . . 7-15

12/19/2005

Part No.

Page

Fork and Platform Weldment . . . . . . . . Ref. . . . . . . . . . . . 7-15 Fork, Trail, Machined . . . . . . . . . . . . . 1025351/002 . . . 7-23 Fork, Trail, Machined . . . . . . . . . . . . . 1025353/002 . . . 7-25 Fork, Trail, Machined . . . . . . . . . . . . . 1025355 . . . . . . . 7-27 Frame Alteration . . . . . . . . . . . . . . . . . Ref. . . . . . . . . . . . 2-35 Frame and Field Assembly . . . . . . . . . . 570-869/712 . . . . 5-41 Frame Weldment, Battery Roller . . . . . . 850-138-446/001. 2-35 Frame Weldment, Battery Roller . . . . . . 850-138-446/002. 2-35 Frame Weldment, Battery Roller . . . . . . 850-138-446/003. 2-35 Fuse, 10 amp. . . . . . . . . . . . . . . . . . . 590-507 . . . . . . . . . 8-5 Fuse, 15 amp (FU3) . . . . . . . . . . . . . . 590-514 . . . . . . . . . 5-9 Fuse, 15 amp. . . . . . . . . . . . . . . . . . . 590-514 . . . . . . . . 5-17 Fuse, 150 amp (FU1) . . . . . . . . . . . . . 590-587/109 . . . . 5-10 Fuse, 150 amp. . . . . . . . . . . . . . . . . . 590-587/109 . . . . 5-21 Fuse, 250 amp (FU2) . . . . . . . . . . . . . 590-587/113 . . . . . 5-9 Fuse, 250 amp. . . . . . . . . . . . . . . . . . 590-587/113 . . . . 5-21 Gate, Battery . . . . . . . . . . . . . . . . . . . 850-139-155/001. 2-35 Gate, Battery . . . . . . . . . . . . . . . . . . . 850-139-155/002. 2-35 Gate, Battery . . . . . . . . . . . . . . . . . . . 850-139-155/003. 2-35 Gate, Battery . . . . . . . . . . . . . . . . . . . 850-139-158 . . . . 2-35 Gear and Pinion Set, Spiral . . . . . . . . . 950-151 . . . . . . . . 4-17 Gear, Helical (15 to 1) . . . . . . . . . . . . 400-217 . . . . . . . . 4-17 Gear, Helical (20 to 1) . . . . . . . . . . . . 400-138 . . . . . . . . 4-17 Gear, Helical Pinion (15 to 1) . . . . . . . 400-216 . . . . . . . . 4-17 Gear, Helical Pinion (20 to 1) . . . . . . . 400-137 . . . . . . . . 4-17 Gear, Potentiometer . . . . . . . . . . . . . . 1030754 . . . . . . . 3-13 Gear, Potentiometer . . . . . . . . . . . . . . 1030754 . . . . . . . 3-19 Gland, Machined . . . . . . . . . . . . . . . . 1015666/414 . . . . 6-9 Grip, Cable . . . . . . . . . . . . . . . . . . . . 600-316 . . . . . . . . 5-11 Grip, Cable . . . . . . . . . . . . . . . . . . . . 600-316 . . . . . . . . 5-18 Grip, Handle . . . . . . . . . . . . . . . . . . . 1027267/001 . . . 3-23 Grommet . . . . . . . . . . . . . . . . . . . . . . 600-253 . . . . . . . . 8-19 Guard, Debris Diversion . . . . . . . . . . . 850-138-802 . . . . 7-23 Guard, Debris Diversion . . . . . . . . . . . 850-138-802 . . . . 7-25 Guard, Loom . . . . . . . . . . . . . . . . . . . 870-854/004 . . . . 5-17 Guard, Loom . . . . . . . . . . . . . . . . . . . 870-854/004 . . . . . 5-9 Guard, Spring . . . . . . . . . . . . . . . . . . 850-139-084 . . . . . 3-9 Guide, Spring Seat . . . . . . . . . . . . . . . 850-138-616 . . . . . 3-3 Handle Assembly, Brake . . . . . . . . . . . 850-135-973/001. 3-19 Handle Assembly, Models 111/112. . . Ref. . . . . . . . . . . . . 2-3 Handle Assembly, Models 113/114. . . Ref. . . . . . . . . . . . . 2-3 Handle Assembly . . . . . . . . . . . . . . . . Ref. . . . . . . . . . . . . 3-3 Handle Assembly . . . . . . . . . . . . . . . . Ref. . . . . . . . . . . . . 3-5 Handle, Brake, Left-Hand . . . . . . . . . . . 850-135-965 . . . . 4-21 Handle, Brake, Right-Hand. . . . . . . . . . 850-135-966 . . . . 4-21 Handle, Machined . . . . . . . . . . . . . . . 850-138-375 . . . . 3-27 Handle, Machined . . . . . . . . . . . . . . . 851-002-340 . . . . 3-27 Harness Assembly, Interlock . . . . . . . . . 850-139-077 . . . . 8-37 Harness, Coast . . . . . . . . . . . . . . . . . . 850-139-143/001. 5-10 Harness, Coast . . . . . . . . . . . . . . . . . . 850-139-143/001. 5-18 Harness, Coast . . . . . . . . . . . . . . . . . . 850-139-143/101. 5-10 Harness, Function . . . . . . . . . . . . . . . . 850-136-869 . . . . 3-20 Harness, Function . . . . . . . . . . . . . . . . 850-136-878 . . . . 3-19 Harness, Function . . . . . . . . . . . . . . . . 850-136-896 . . . . 3-14 Harness, Function . . . . . . . . . . . . . . . . 850-136-896 . . . . 3-20 Harness, Function . . . . . . . . . . . . . . . . 850-136-897 . . . . 3-13 Harness, Function . . . . . . . . . . . . . . . . 850-136-897 . . . . 3-19 Harness, Heater . . . . . . . . . . . . . . . . . 850-139-012 . . . . 8-23 Harness, Heater . . . . . . . . . . . . . . . . . 850-139-012 . . . . 8-27 Harness, Horn . . . . . . . . . . . . . . . . . . 850-139-001 . . . . 5-32 Harness, Jog/Diode (Intellicoast) . . . . . 850-139-215/001. 3-14

A-4

1050188A

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Alphabetical Parts Index

Description

Part No.

Page

Description

Harness, Jog/Diode (Intellicoast) . . . . . . 850-139-215/101 . 3-14 Harness, Jog/Diode (Manual Coast) . . . 850-136-984 . . . . . 3-19 Harness, Jog/Diode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

(Model 112 Manual Coast). . . . . . . . . . 850-136-984 . . . . . 3-14 Harness, Jog/Diode, . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Model 112 CoastPRO™ . . . . . . . . . . . 850-136-982 . . . . . 3-13 Harness, Jog . . . . . . . . . . . . . . . . . . . . 850-139-068 . . . . . 3-13 Harness, Jog . . . . . . . . . . . . . . . . . . . . 850-139-068 . . . . . 3-20 Harness, Main Wiring . . . . . . . . . . . . . 850-139-243/001 . 5-10 Harness, Main, Override . . . . . . . . . . . 850-139-243/012 . 5-10 Harness, Main. . . . . . . . . . . . . . . . . . . 850-139-243/002 . 5-10 Harness, Manual Coast . . . . . . . . . . . . 850-139-142/001 . 5-10 Harness, Manual Coast . . . . . . . . . . . . 850-139-142/001 . 5-18 Harness, Manual Coast . . . . . . . . . . . . 850-139-142/101 . 5-10 Harness, Manual Override . . . . . . . . . . 850-139-243/011 . 5-10 Harness, No Coast . . . . . . . . . . . . . . . 850-136-973/001 . 5-10 Harness, No Coast . . . . . . . . . . . . . . . 850-136-973/001 . 5-18 Harness, No Coast . . . . . . . . . . . . . . . 850-136-973/101 . 5-10 Harness, Rabbit Handle, CoastPRO™ . . 1017145/001 . . . . 5-10 Harness, Rabbit Handle . . . . . . . . . . . . 1022910 . . . . . . . . 5-10 Harness, Rabbit Handle . . . . . . . . . . . . 850-139-031/001 . 5-10 Harness, Rabbit Handle . . . . . . . . . . . . 850-139-031/001 . 5-18 Harness, Rabbit Handle . . . . . . . . . . . . 850-139-031/101 . 5-10 Harness, Rabbit Switch . . . . . . . . . . . . . 850-139-032 . . . . . 3-20 Harness, Speed Restrict . . . . . . . . . . . . 850-136-971/001 . 5-10 Harness, Switch Interlock . . . . . . . . . . . 850-139-077 . . . . . 8-33 Harness, Switch Override . . . . . . . . . . . 850-136-964 . . . . . 3-20 Harness, Travel Alarm . . . . . . . . . . . . . 850-136-955 . . . . . . 8-3 Harness, Travel . . . . . . . . . . . . . . . . . . 850-136-927 . . . . . 3-13 Harness, Travel . . . . . . . . . . . . . . . . . . 850-136-928 . . . . . 3-19 Harness, Travel . . . . . . . . . . . . . . . . . . 850-136-929 . . . . . 3-13 Harness, Travel . . . . . . . . . . . . . . . . . . 850-136-930 . . . . . 3-19 Harness, Wiring, CoastPRO™ . . . . . . . 850-139-214/001 . 5-11 Harness, Wiring, CoastPRO™ . . . . . . . 850-139-214/101 . 5-11 Harness, Wiring, Main, Override . . . . . 850-139-243/011 . 5-18 Harness, Wiring, Main. . . . . . . . . . . . . 850-139-243/001 . 5-18 Head, Commutator End . . . . . . . . . . . . 570-867/512 . . . . 5-43 Head, Commutator End . . . . . . . . . . . . 570-867/512 . . . . 5-45 Head, Commutator End . . . . . . . . . . . . 570-869/718 . . . . 5-41 Hinge Assembly, Pin . . . . . . . . . . . . . . 671-012/17 . . . . . 2-11 Hinge Assembly, Pin . . . . . . . . . . . . . . 671-015/15 . . . . . 2-11 Holder Assembly, Fuse . . . . . . . . . . . . . 850-139-055 . . . . . 5-17 Hook, S . . . . . . . . . . . . . . . . . . . . . . . 860-502 . . . . . . . . . 8-9 Horn, 24 Volt . . . . . . . . . . . . . . . . . . . 590-643/004 . . . . 5-32 Hose Assembly . . . . . . . . . . . . . . . . . . 1039379 . . . . . . . . . 6-3 Hose Assembly . . . . . . . . . . . . . . . . . . 1039380 . . . . . . . . . 6-3 Housing, Barrel Weldment . . . . . . . . . . 540-116/411 . . . . . 6-9 Housing . . . . . . . . . . . . . . . . . . . . . . . 1017847/01 . . . . . . 2-9 Housing . . . . . . . . . . . . . . . . . . . . . . . 850-138-733 . . . . . 8-29 Housing . . . . . . . . . . . . . . . . . . . . . . . 850-139-431 . . . . . 8-29 Hub, Wheel . . . . . . . . . . . . . . . . . . . . 850-138-111 . . . . . 4-15 Indicator Assembly, LED . . . . . . . . . . . . 591-629/001 . . . . 5-17 Indicator, LED, Red . . . . . . . . . . . . . . . 591-629/001 . . . . . 5-9 Indicator, Light . . . . . . . . . . . . . . . . . . 591-629/001 . . . . 3-14 Insulator, Main Terminal . . . . . . . . . . . . 1-105-231/11 . . . . 5-31 Insulator, Pass Through . . . . . . . . . . . . . 828-005-559 . . . . . 5-21 Insulator . . . . . . . . . . . . . . . . . . . . . . . 1-030-002 . . . . . . . . 8-5 Jumper Assembly, No Coast . . . . . . . . . 850-136-990/001 . 5-10 Jumper Assembly, No Coast . . . . . . . . . 850-136-990/101 . 5-10 Jumper, No Coast . . . . . . . . . . . . . . . . 850-139-980/001 . 5-18 Jumper, No Coast . . . . . . . . . . . . . . . . 850-136-981/001 . 5-10

1050188A

Part No.

Page

Jumper, No Coast . . . . . . . . . . . . . . . . 850-136-981/101 . 5-10 Jumper, Rabbit, No Coast . . . . . . . . . . 850-139-033/001 . 5-18 Jumper . . . . . . . . . . . . . . . . . . . . . . . . 1017148/001. . . . 5-10 Jumper . . . . . . . . . . . . . . . . . . . . . . . . 1017148/101. . . . 5-10 Key, Woodruff, #607 . . . . . . . . . . . . . 850-111 . . . . . . . . 4-13 Key, Woodruff, #607 . . . . . . . . . . . . . 850-111 . . . . . . . . . 4-9 Key, Woodruff . . . . . . . . . . . . . . . . . . 7-850-100/015 . . . 4-19 Key, Woodruff . . . . . . . . . . . . . . . . . . 850-111 . . . . . . . . . 4-5 Key . . . . . . . . . . . . . . . . . . . . . . . . . . 590-004/01 . . . . . 5-35 Kit, Actuator Service . . . . . . . . . . . . . . 850-136-824/03 . . 8-30 Kit, Battery Roller Installation . . . . . . . . . 850-138-499/001 . 2-35 Kit, Battery Roller Installation . . . . . . . . . 850-138-499/002 . 2-35 Kit, Battery Roller Installation . . . . . . . . . 850-138-499/003 . 2-35 Kit, Battery Roller Installation . . . . . . . . . 850-138-500 . . . . . 2-35 Kit, Battery Top Tray . . . . . . . . . . . . . . 850-138-471/001 . 8-10 Kit, Elbow With Vent Plug. . . . . . . . . . . 560-217/135 . . . . . 6-7 Kit, Field Coil . . . . . . . . . . . . . . . . . . . 570-389/511 . . . . 5-43 Kit, Frame and Field Coil . . . . . . . . . . . 570-871/511 . . . . 5-45 Kit, Lead Assembly . . . . . . . . . . . . . . . 570-863/513 . . . . 5-43 Kit, Lead Assembly . . . . . . . . . . . . . . . 570-863/513 . . . . 5-45 Kit, Load Backrest and Tray . . . . . . . . . 850-139-366/048 . 8-13 Kit, Load Backrest and Tray . . . . . . . . . 850-139-366/060 . 8-13 Kit, Load Backrest and Tray . . . . . . . . . 850-139-366/148 . 8-13 Kit, Load Backrest and Tray . . . . . . . . . 850-139-366/160 . 8-13 Kit, Mat Platform . . . . . . . . . . . . . . . . . 850-138-427 . . . . . 2-31 Kit, Reservoir With Tubes . . . . . . . . . . . 560-217/05 . . . . . . 6-7 Kit, Ring Set . . . . . . . . . . . . . . . . . . . . 828-005-547 . . . . . 4-17 Kit, Seal . . . . . . . . . . . . . . . . . . . . . . . 1015666/421. . . . . 6-9 Kit, Seal . . . . . . . . . . . . . . . . . . . . . . . 1015666/621. . . . . 6-9 Kit, Seal . . . . . . . . . . . . . . . . . . . . . . . 560-213/01 . . . . . . 6-7 Kit, Switch Installation . . . . . . . . . . . . . 850-136-824/91 . . 8-30 Kit, Switch Start Service . . . . . . . . . . . . 560-213/06 . . . . . . 6-7 Kit, Tip Contactor . . . . . . . . . . . . . . . . 1-105-224/07 . . . . 5-29 Knob, Coast Control . . . . . . . . . . . . . . 1-085-155/001 . . . 8-33 Label, Coast Activation . . . . . . . . . . . . 412-911 . . . . . . . . 8-23 Label, Coast Activation . . . . . . . . . . . . 412-911 . . . . . . . . 8-27 Lead Assembly (A1) . . . . . . . . . . . . . . . 570-869/723 . . . . 5-41 Lead Assembly (A2) . . . . . . . . . . . . . . . 570-869/724 . . . . 5-41 Lever, Brake Bushing Assembly . . . . . . . 850-137-780 . . . . . . 3-9 Lever, Spline . . . . . . . . . . . . . . . . . . . . 400-080/01 . . . . . 4-23 Lever . . . . . . . . . . . . . . . . . . . . . . . . . 400-059/94 . . . . . 4-22 Lid, Enclosure . . . . . . . . . . . . . . . . . . . 850-138-920 . . . . . 5-21 Link Assembly, Top . . . . . . . . . . . . . . . 1036079 . . . . . . . . 7-3 Link, Suspension . . . . . . . . . . . . . . . . . 850-138-374 . . . . . . 2-5 Locator, Spring . . . . . . . . . . . . . . . . . . 671-012/14 . . . . . 2-11 Locator, Spring . . . . . . . . . . . . . . . . . . 671-015/11 . . . . . 2-11 Lock, Brake Weldment . . . . . . . . . . . . . 850-138-364 . . . . . 4-21 Maintenance Tool, Programmable . . . . . 950-185/004 . . . . 5-38 Manual Coast Installation . . . . . . . . . . . Ref. . . . . . . . . . . . . . 2-3 Microswitch . . . . . . . . . . . . . . . . . . . . 1-150-324 . . . . . . . . 4-5 Microswitch . . . . . . . . . . . . . . . . . . . . 1-150-324 . . . . . . 4-13 Microswitch . . . . . . . . . . . . . . . . . . . . 1-150-324 . . . . . . . . 4-9 Module Assembly, Diode . . . . . . . . . . . 850-136-854 . . . . . 5-18 Module Assembly, Hour Meter . . . . . . . 850-136-961 . . . . . 5-17 Module, Case . . . . . . . . . . . . . . . . . . . 850-139-145 . . . . . 5-27 Module, Diode, Coast . . . . . . . . . . . . . 850-136-856 . . . . . 3-20 Module, Diode . . . . . . . . . . . . . . . . . . 850-136-856 . . . . . 3-13 Module, Hour Meter Control . . . . . . . . . 850-136-961 . . . . . . 5-9 Motor Controller (S/N 54000 and Up) . 1024340/001. . . . 5-10 Motor Controller (Up to S/N 53999). . . 1-187-094/005 . . . 5-10 Motor Controller . . . . . . . . . . . . . . . . . 1-187-094/006 . . . 5-11

A-5

12/19/2005

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Alphabetical Parts Index

Description

Part No.

Page

Description

Motor Subassembly . . . . . . . . . . . . . . . Ref.. . . . . . . . . . . . 4-15 Motor, Drive (EE) . . . . . . . . . . . . . . . . 570-871/500 . . . . 4-19 Motor, Drive, 8000 lb. Only . . . . . . . . 570-869/701 . . . . 4-19 Motor, Drive, Walkie. . . . . . . . . . . . . . 570-870/500 . . . . 5-43 Motor, Drive . . . . . . . . . . . . . . . . . . . . 570-870/500 . . . . 4-19 Motor . . . . . . . . . . . . . . . . . . . . . . . . 560-213/03 . . . . . . 6-7 Mount Machined, Coast . . . . . . . . . . . 1015197 . . . . . . . 8-37 Mount Machined, Handle . . . . . . . . . . 850-139-268. . . . . . 3-9 Mount Machined, Handle . . . . . . . . . . Ref.. . . . . . . . . . . . 8-37 Mount Machined, Spring . . . . . . . . . . . 850-137-885. . . . . 8-37 Mount, Heater . . . . . . . . . . . . . . . . . . 850-138-046. . . . . 8-23 Mount, Heater . . . . . . . . . . . . . . . . . . 850-138-046. . . . . 8-27 Mount, Rubber . . . . . . . . . . . . . . . . . . 850-138-684. . . . . . 2-5 Mount, Spring Seat . . . . . . . . . . . . . . . 850-137-808. . . . . . 3-3 Mount, Strap . . . . . . . . . . . . . . . . . . . 611-044 . . . . . . . . 5-17 Mount, Strap . . . . . . . . . . . . . . . . . . . 611-044 . . . . . . . . . 5-9 Nail, Grip . . . . . . . . . . . . . . . . . . . . . 813-570/002 . . . . 2-32 Nut . . . . . . . . . . . . . . . . . . . . . . . . . 760-148 . . . . . . . . . 4-5 Nut, Brass . . . . . . . . . . . . . . . . . . . . . 7-750-808. . . . . . . 5-21 Nut, Hex, Slotted . . . . . . . . . . . . . . . . 761-856 . . . . . . . . . 2-5 Nut, Hex . . . . . . . . . . . . . . . . . . . . . . 750-025 . . . . . . . . 8-33 Nut, King Pin . . . . . . . . . . . . . . . . . . . 671-041/16 . . . . . . 2-9 Nut, Lock . . . . . . . . . . . . . . . . . . . . . . 671-041/21 . . . . . . 2-9 Nut, Lock . . . . . . . . . . . . . . . . . . . . . . 760-006 . . . . . . . . 8-13 Nut, Lock . . . . . . . . . . . . . . . . . . . . . . 760-013 . . . . . . . . 2-32 Nut, Lock . . . . . . . . . . . . . . . . . . . . . . 760-103 . . . . . . . . 3-13 Nut, Lock . . . . . . . . . . . . . . . . . . . . . . 760-103 . . . . . . . . 3-20 Nut, Lock . . . . . . . . . . . . . . . . . . . . . . 760-148 . . . . . . . . 4-19 Nut, Lock . . . . . . . . . . . . . . . . . . . . . . 760-176 . . . . . . . . 4-17 Nut, Lock . . . . . . . . . . . . . . . . . . . . . . 760-920 . . . . . . . . 8-33 Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 400-080/03 . . . . . 4-23 Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 5-016-004. . . . . . . . 7-7 Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 540-047/417 . . . . . 6-9 Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 570-869/714 . . . . 5-41 Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 570-869/729 . . . . 5-41 Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 671-015/06 . . . . . 2-11 Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 750-005 . . . . . . . . 4-21 Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 750-006 . . . . . . . . . 5-9 Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 750-008 . . . . . . . . 3-13 Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 750-008 . . . . . . . . 3-19 Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 750-008 . . . . . . . . 8-23 Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 750-008 . . . . . . . . 8-27 Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 750-013 . . . . . . . . 3-27 Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 750-013 . . . . . . . . 4-13 Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 750-013 . . . . . . . . . 4-5 Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 750-020 . . . . . . . . . 3-9 Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 750-020 . . . . . . . . 5-27 Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 750-020 . . . . . . . . 8-23 Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 750-033 . . . . . . . . 2-37 Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 750-036 . . . . . . . . 3-14 Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 750-036 . . . . . . . . 3-20 Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 750-049 . . . . . . . . 8-13 Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 750-054 . . . . . . . . . 8-9 Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 750-234 . . . . . . . . 7-11 Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 750-234 . . . . . . . . 7-15 Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 750-234 . . . . . . . . . 7-7 Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 750-412 . . . . . . . . . 3-3 Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 750-412 . . . . . . . . . 3-9 Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 750-419 . . . . . . . . 2-35 Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 750-434 . . . . . . . . 8-15 Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 750-455 . . . . . . . . 8-33

12/19/2005

Part No.

Page

Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 760-013 . . . . . . . . . 3-3 Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 760-013 . . . . . . . . 8-14 Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 760-147 . . . . . . . . 4-13 Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 760-148 . . . . . . . . 4-17 Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 760-148 . . . . . . . . . 4-9 Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 760-920 . . . . . . . . 7-31 Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 761-944 . . . . . . . . 8-13 O-Ring. . . . . . . . . . . . . . . . . . . . . . . . 671-041/12 . . . . . . 2-9 Pad, Back . . . . . . . . . . . . . . . . . . . . . 850-138-599 . . . . 2-31 Pad, Leg Guard . . . . . . . . . . . . . . . . . 413-035 . . . . . . . . 2-31 Pad, Platform . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

(Standard Operators Compartment) . . . 413-091/001 . . . . 2-31 Pad, Platform Extension . . . . . . . . . . . . 413-091/002 . . . . 2-31 Pad, Platform . . . . . . . . . . . . . . . . . . . 413-091/003 . . . . 2-31 Pad, Platform . . . . . . . . . . . . . . . . . . . 850-137-870/001. 2-32 Pad . . . . . . . . . . . . . . . . . . . . . . . . . . 850-010-110 . . . . 4-13 Pin . . . . . . . . . . . . . . . . . . . . . . . . . . 810-762 . . . . . . . 7-27 Pin . . . . . . . . . . . . . . . . . . . . . . . . . . 812-000-178 . . . . . 4-5 Pin Weldment, Retainer . . . . . . . . . . . . 850-138-963 . . . . . 7-3 Pin, Ball Cable Lock Assembly . . . . . . . 850-137-485 . . . . . 3-5 Pin, Clevis . . . . . . . . . . . . . . . . . . . . . 812-000-178 . . . . 4-13 Pin, Clevis . . . . . . . . . . . . . . . . . . . . . 861-013 . . . . . . . . . 4-9 Pin, Clevis . . . . . . . . . . . . . . . . . . . . . 861-014/007 . . . . 3-19 Pin, Contact . . . . . . . . . . . . . . . . . . . . 1-012-071 . . . . . . 5-27 Pin, Cotter . . . . . . . . . . . . . . . . . . . . . 810-904 . . . . . . . . 3-19 Pin, Cotter . . . . . . . . . . . . . . . . . . . . . 810-904 . . . . . . . . . 4-9 Pin, Cotter . . . . . . . . . . . . . . . . . . . . . 810-910 . . . . . . . 4-13 Pin, Cotter . . . . . . . . . . . . . . . . . . . . . 810-910 . . . . . . . . . 4-5 Pin, Cotter . . . . . . . . . . . . . . . . . . . . . 810-930 . . . . . . . . . 2-5 Pin, Eccentric, 8000 lb. . . . . . . . . . . . . 1044709 . . . . . . . 7-15 Pin, Eccentric . . . . . . . . . . . . . . . . . . . 1044707 . . . . . . . . 7-7 Pin, Eccentric . . . . . . . . . . . . . . . . . . . 1044708 . . . . . . . 7-11 Pin, King . . . . . . . . . . . . . . . . . . . . . . 671-041/17 . . . . . . 2-9 Pin, Roll . . . . . . . . . . . . . . . . . . . . . . . 671-015/07 . . . . . 2-11 Pin, Roll . . . . . . . . . . . . . . . . . . . . . . . 671-015/18 . . . . . 2-11 Pin, Roll . . . . . . . . . . . . . . . . . . . . . . . 810-728 . . . . . . . . . 3-3 Pin, Roll . . . . . . . . . . . . . . . . . . . . . . . 810-728 . . . . . . . . . 3-9 Pin, Roll . . . . . . . . . . . . . . . . . . . . . . . 810-744 . . . . . . . . . 3-3 Pin, Roll . . . . . . . . . . . . . . . . . . . . . . . 810-763 . . . . . . . . . 7-3 Pin, Roll . . . . . . . . . . . . . . . . . . . . . . . 811-120 . . . . . . . . . 3-3 Pin, Roll . . . . . . . . . . . . . . . . . . . . . . . 811-120 . . . . . . . . . 3-5 Pin, Roll . . . . . . . . . . . . . . . . . . . . . . . 811-123 . . . . . . . . . 3-9 Pin, Slotted Spring . . . . . . . . . . . . . . . 810-813 . . . . . . . 3-23 Pin, Spiral . . . . . . . . . . . . . . . . . . . . . 1026370 . . . . . . . 7-11 Pin, Spiral . . . . . . . . . . . . . . . . . . . . . 1026370 . . . . . . . 7-17 Pin, Spiral . . . . . . . . . . . . . . . . . . . . . 1026376 . . . . . . . 7-15 Pin, Spiral . . . . . . . . . . . . . . . . . . . . . 810-717 . . . . . . . . 4-17 Pin, Spiral . . . . . . . . . . . . . . . . . . . . . 810-747 . . . . . . . . 7-25 Pin, Spring. . . . . . . . . . . . . . . . . . . . . 810-724 . . . . . . . . 4-21 Pin, Spring. . . . . . . . . . . . . . . . . . . . . 810-747 . . . . . . . 7-23 Pin, Spring. . . . . . . . . . . . . . . . . . . . . 811-140 . . . . . . . . 3-13 Pin, Spring. . . . . . . . . . . . . . . . . . . . . 811-140 . . . . . . . . 3-19 Pin, Tractor Link Support . . . . . . . . . . . 1023724 . . . . . . . . 7-3 Pin . . . . . . . . . . . . . . . . . . . . . . . . . . 810-740 . . . . . . . . 8-33 Pinstripe . . . . . . . . . . . . . . . . . . . . . . 411-910 . . . . . . . . 2-31 Pipe, Spacer . . . . . . . . . . . . . . . . . . . 1045247/001 . . . 7-11 Pipe, Spacer . . . . . . . . . . . . . . . . . . . 1045247/001 . . . . 7-7 Piston, Machined . . . . . . . . . . . . . . . . 540-116/412 . . . . . 6-9 Pivot, Tandem Weldment . . . . . . . . . . 1016119 . . . . . . . 7-27 Plate Assembly . . . . . . . . . . . . . . . . . . 671-015/101 . . . . 2-11 Plate, Adjusting . . . . . . . . . . . . . . . . . 671-042/04 . . . . . . 2-9

A-6

1050188A

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Alphabetical Parts Index

Description

Part No.

Page

Description

Plate, Backing . . . . . . . . . . . . . . . . . . . 400-060/01 . . . . . 4-22 Plate, Backing . . . . . . . . . . . . . . . . . . . 400-060/01 . . . . . 4-23 Plate, Base . . . . . . . . . . . . . . . . . . . . . 671-041/02 . . . . . . 2-9 Plate, Bumper, Models 113/114. . . . . . 1041577 . . . . . . . . 8-15 Plate, Fuse Mount . . . . . . . . . . . . . . . . 850-138-737 . . . . . . 8-5 Plate, Lift Specification, Canada . . . . . . Ref. . . . . . . . . . . . . 2-31 Plate, Switch . . . . . . . . . . . . . . . . . . . . 850-138-586 . . . . . 8-19 Plate, Tie Anchor . . . . . . . . . . . . . . . . . 850-137-786 . . . . . 3-27 Plate, Tie . . . . . . . . . . . . . . . . . . . . . . 850-137-782 . . . . . 3-27 Platform Weldment . . . . . . . . . . . . . . . Ref. . . . . . . . . . . . . 2-37 Plug, Filler. . . . . . . . . . . . . . . . . . . . . . 828-004-080 . . . . . 4-17 Plug, Hex . . . . . . . . . . . . . . . . . . . . . . 782-416 . . . . . . . . 4-17 Plug, Jog Switch . . . . . . . . . . . . . . . . . 850-135-977 . . . . . 3-13 Plug, Jog Switch . . . . . . . . . . . . . . . . . 850-135-977 . . . . . 3-19 Plug, Pipe . . . . . . . . . . . . . . . . . . . . . . 782-426 . . . . . . . . 4-17 Plug, Sealing. . . . . . . . . . . . . . . . . . . . 1-012-498 . . . . . . . 5-27 Plug, Switch . . . . . . . . . . . . . . . . . . . . 900-276 . . . . . . . . 3-20 Plug, Vent . . . . . . . . . . . . . . . . . . . . . . 782-405 . . . . . . . . 4-17 Plunger, Coast Actuator . . . . . . . . . . . . 850-137-720 . . . . . 8-30 Pocket, Manual . . . . . . . . . . . . . . . . . . 828-006-843 . . . . . 2-31 Pocket, Manual . . . . . . . . . . . . . . . . . . 850-138-601 . . . . . 2-31 Potentiometer . . . . . . . . . . . . . . . . . . . 1-120-105 . . . . . . . 3-14 Potentiometer . . . . . . . . . . . . . . . . . . . 1-120-105 . . . . . . . 3-20 Power, Auxiliary . . . . . . . . . . . . . . . . . 850-136-997 . . . . . . 8-5 Pump Assembly, Lift . . . . . . . . . . . . . . . 560-206/131 . . . . . 6-7 Pump, Lift and Motor Assembly . . . . . . . 1049306 . . . . . . . . . 6-3 Pump, Lift and Motor Assembly . . . . . . . 1049306 . . . . . . . . . 6-7 Rail Assembly, Grab . . . . . . . . . . . . . . 850-138-495/001 . 5-27 Rail Assembly, Grab . . . . . . . . . . . . . . 850-138-495/101 . 5-27 Rail Assembly, Grab . . . . . . . . . . . . . . Ref. . . . . . . . . . . . . . 2-3 Rail, Grab, Finished . . . . . . . . . . . . . . . 1014535 . . . . . . . . 5-27 Relay . . . . . . . . . . . . . . . . . . . . . . . . . 1-100-010 . . . . . . . 5-10 Relay . . . . . . . . . . . . . . . . . . . . . . . . . 1-100-010 . . . . . . . 5-18 Resistor Assembly . . . . . . . . . . . . . . . . 850-139-011 . . . . . . 8-3 Resistor, Heater . . . . . . . . . . . . . . . . . . 1-110-920/092 . . . 3-13 Resistor, Heater . . . . . . . . . . . . . . . . . . 1-110-920/092 . . . 3-19 Retainer, Shaft. . . . . . . . . . . . . . . . . . . 850-135-943 . . . . . 8-23 Retainer, Shaft. . . . . . . . . . . . . . . . . . . 850-135-943 . . . . . 8-33 Retainer, Spring, Coast. . . . . . . . . . . . . 850-137-689 . . . . . 8-33 Retainer, Spring. . . . . . . . . . . . . . . . . . 850-137-722 . . . . . 8-29 Retainer, Tractor Skirt . . . . . . . . . . . . . . 850-138-508 . . . . . 8-14 Ring Machining, Slewing . . . . . . . . . . . 850-138-730 . . . . . 4-17 Ring, Lock . . . . . . . . . . . . . . . . . . . . . . 570-869/726 . . . . 5-41 Ring, Lock . . . . . . . . . . . . . . . . . . . . . . 570-869/727 . . . . 5-41 Ring, Push-on Retainer . . . . . . . . . . . . . 810-488/014 . . . . 2-36 Ring, Retaining, External. . . . . . . . . . . . 540-068/418 . . . . . 6-9 Ring, Retaining, Internal . . . . . . . . . . . . 540-068/417 . . . . . 6-9 Ring, Retaining . . . . . . . . . . . . . . . . . . 570-214/512 . . . . 5-43 Ring, Retaining . . . . . . . . . . . . . . . . . . 570-214/512 . . . . 5-45 Ring, Snap . . . . . . . . . . . . . . . . . . . . . 7-810-002/03 . . . . 4-19 Ring, Snap . . . . . . . . . . . . . . . . . . . . . 810-086 . . . . . . . . 8-29 Ring, Snap . . . . . . . . . . . . . . . . . . . . . 810-132 . . . . . . . . 7-11 Ring, Snap . . . . . . . . . . . . . . . . . . . . . 810-132 . . . . . . . . 7-15 Ring, Snap . . . . . . . . . . . . . . . . . . . . . 810-132 . . . . . . . . . 7-7 Rod Assembly, Pull, 103 in. Fork Length . 1026364/103 . . . . 7-21 Rod Assembly, Pull, 103 in. Fork Length . 1026364/122 . . . . 7-21 Rod Assembly, Pull, 103 in. Fork Length . 1026365/103 . . . . 7-19 Rod Assembly, Pull, 103 in. Fork Length . 1026365/122 . . . . 7-19 Rod Assembly, Pull, 120 in., Triplet . . . . 1026364/120 . . . . 7-21 Rod Assembly, Pull, 144 in., Triplet . . . . . . . . . . . . . . . . . . . . . .

(116.34 in. Rod Length Hole to Hole). . . 1026364/144 . . . . 7-21

1050188A

Part No.

Page

Rod Assembly, Pull, 144 in., Triplet . . . . . . . . . . . . . . . . . . . . .

(95.845 in. Rod Length Hole to Hole) . . 1026364/244. . . . 7-21 Rod Assembly, Pull, 32 in. Fork Length . . 1030342/032. . . . 7-17 Rod Assembly, Pull, 32 in. Fork Length . . 1030342/132. . . . 7-17 Rod Assembly, Pull, 36 in. Fork Length . . 1030342/036. . . . 7-17 Rod Assembly, Pull, 36 in. Fork Length . . 1030342/136. . . . 7-17 Rod Assembly, Pull, 36 in. Fork Length . . 1030342/336. . . . 7-17 Rod Assembly, Pull, 36 in. Fork Length . . 1030583/236. . . . 7-17 Rod Assembly, Pull, 42 in. Fork Length . . 1030342/042. . . . 7-17 Rod Assembly, Pull, 42 in. Fork Length . . 1030342/142. . . . 7-17 Rod Assembly, Pull, 42 in. Fork Length . . 1030342/342. . . . 7-17 Rod Assembly, Pull, 42 in. Fork Length . . 1030583/242. . . . 7-17 Rod Assembly, Pull, 46 in. Fork Length . . 1030583/246. . . . 7-17 Rod Assembly, Pull, 48 in. Fork Length . . . . . . . . . . . . . . . . . . .

(Extended Operator Compartment) . . . . 1030342/448. . . . 7-17 Rod Assembly, Pull, 48 in. Fork Length . . 1030342/048. . . . 7-17 Rod Assembly, Pull, 48 in. Fork Length . . 1030342/148. . . . 7-17 Rod Assembly, Pull, 48 in. Fork Length . . 1030342/348. . . . 7-17 Rod Assembly, Pull, 48 in. Fork Length . . 1030583/248. . . . 7-17 Rod Assembly, Pull, 60 in. Fork Length . . . . . . . . . . . . . . . . . . .

(Extended Operator Compartment) . . . . 1030342/460. . . . 7-17 Rod Assembly, Pull, 60 in. Fork Length . . 1030342/060. . . . 7-17 Rod Assembly, Pull, 60 in. Fork Length . . 1030342/160. . . . 7-17 Rod Assembly, Pull, 60 in. Fork Length . . 1030342/360. . . . 7-17 Rod Assembly, Pull, 60 in. Fork Length . . 1030583/260. . . . 7-17 Rod Assembly, Pull, 6000 lb., Models . . . . . . . . . . . . . . . . . . .

112/113, Over 60 in. Fork Length . . . . Ref. . . . . . . . . . . . . . 2-3 Rod Assembly, Pull, 8000 lb., Models . . . . . . . . . . . . . . . . . . .

112/113, Over 60 in. Fork Length . . . . Ref. . . . . . . . . . . . . . 2-3 Rod Assembly, Pull,84 in. and 93 in. . . . . . . . . . . . . . . . . . . . .

Fork Length, Extended . . . . . . . . . . . . . 1026364/496. . . . 7-21 Rod Assembly, Pull, . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

84 in. and 96 in. Fork Length . . . . . . . 1026364/396. . . . 7-21 Rod Assembly, Pull, . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

84 in. Fork Length (Australia) . . . . . . . . 1026365/109. . . . 7-19 Rod Assembly, Pull, . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

84 in. Fork Length (Australia) . . . . . . . . 1026365/284. . . . 7-19 Rod Assembly, Pull, 84 in. Fork Length . . . . . . . . . . . . . . . . . . .

(With two 42 in. Pallets) . . . . . . . . . . . 1026365/084. . . . 7-19 Rod Assembly, Pull, 84 in. Fork Length . . . . . . . . . . . . . . . . . . .

(With two 42" Pallets) . . . . . . . . . . . . . 1026364/084. . . . 7-21 Rod Assembly, Pull, 84 in. Fork Length . . 1026364/284. . . . 7-21 Rod Assembly, Pull, 84 in., . . . . . . . . . . . . . . . . . . . . . . . . . . .

93 in. and 96 in. Fork Length . . . . . . . . . . . . . . . . . . . . . . . . .

(Extended Operator Compartment) . . . . 1026365/496. . . . 7-19 Rod Assembly, Pull, 84 in., . . . . . . . . . . . . . . . . . . . . . . . . . . .

93 in. and 96 in. Fork Length . . . . . . . 1026364/096. . . . 7-21 Rod Assembly, Pull, 84 in., . . . . . . . . . . . . . . . . . . . . . . . . . . .

93 in. and 96 in. Fork Length . . . . . . . 1026365/096. . . . 7-19 Rod Assembly, Pull, 84 in., . . . . . . . . . . . . . . . . . . . . . . . . . . .

93 in. and 96 in. Fork Length . . . . . . . 1026365/396. . . . 7-19 Rod Assembly, Pull, Triplet, Extended . . . . . . . . . . . . . . . . . . . .

(119.405 in. Rod Length Hole to Hole) . 1026364/644. . . . 7-21 Rod Assembly, Pull, Triplet, Extended . . . . . . . . . . . . . . . . . . . .

(139.905 in. Rod Length Hole to Hole) . 1026364/544. . . . 7-21 Rod Assembly, Pull, Triplet, Standard . . . . . . . . . . . . . . . . . . . .

(113.405 in. Rod Length Hole to Hole) . 1026364/444. . . . 7-21 Rod Assembly, Pull, Triplet, Standard . . . . . . . . . . . . . . . . . . . .

(133.905 in. Rod Length Hole to Hole) . 1026364/344. . . . 7-21 Rod Assembly, Pull . . . . . . . . . . . . . . . Ref. . . . . . . . . . . . . 7-11 Rod Assembly, Pull . . . . . . . . . . . . . . . Ref. . . . . . . . . . . . . 7-15

A-7

12/19/2005

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Alphabetical Parts Index

Description

Part No.

Page

Description

Rod Assembly, Pull . . . . . . . . . . . . . . . Ref.. . . . . . . . . . . . . 7-7 Rod Weldment, Piston . . . . . . . . . . . . . 540-116/413 . . . . . 6-9 Rod, Brake Adjusting . . . . . . . . . . . . . . 850-135-755. . . . . . 3-9 Rod, Brake Adjusting . . . . . . . . . . . . . . 850-137-325. . . . . . 3-3 Rod, Coast Connecting . . . . . . . . . . . . 850-137-719. . . . . 8-23 Rod, Coast . . . . . . . . . . . . . . . . . . . . . 850-137-420. . . . . 8-33 Roller Assembly, Entry . . . . . . . . . . . . . 850-137-670. . . . . 7-31 Roller Assembly . . . . . . . . . . . . . . . . . 828-006-727/008 . 2-35 Roller Assembly . . . . . . . . . . . . . . . . . 828-006-727/010 . 2-35 Roller Assembly . . . . . . . . . . . . . . . . . 828-006-727/011 . 2-35 Roller Assembly . . . . . . . . . . . . . . . . . 828-006-727/012 . 2-35 Roller, Battery . . . . . . . . . . . . . . . . . . . 828-006-726. . . . . 2-36 Roller. . . . . . . . . . . . . . . . . . . . . . . . . 360-067/002 . . . . 7-31 Roller. . . . . . . . . . . . . . . . . . . . . . . . . 360-067/004 . . . . 7-11 Roller. . . . . . . . . . . . . . . . . . . . . . . . . 360-067/004 . . . . 7-15 Roller. . . . . . . . . . . . . . . . . . . . . . . . . 360-067/004 . . . . . 7-7 Rotary Switch (2 Position) (EE) . . . . . . . 223-000-916. . . . . 5-35 Screw . . . . . . . . . . . . . . . . . . . . . . . . 710-069 . . . . . . . . . 4-5 Screw . . . . . . . . . . . . . . . . . . . . . . . . 710-132 . . . . . . . . . 4-5 Screw . . . . . . . . . . . . . . . . . . . . . . . . 714-198 . . . . . . . . . 4-5 Screw . . . . . . . . . . . . . . . . . . . . . . . . 724-363 . . . . . . . . 4-5 Screw and Washer . . . . . . . . . . . . . . . 570-869/720 . . . . 5-41 Screw, Bracket, Adjust . . . . . . . . . . . . . 114-010-523. . . . . 4-13 Screw, Brake. Adjusting. . . . . . . . . . . . 114-010-523. . . . . . 4-5 Screw, Set . . . . . . . . . . . . . . . . . . . . . 724-230 . . . . . . . . 3-13 Screw, Set . . . . . . . . . . . . . . . . . . . . . 724-230 . . . . . . . . 3-19 Screw, Set . . . . . . . . . . . . . . . . . . . . . 724-341 . . . . . . . . . 3-9 Screw, Set . . . . . . . . . . . . . . . . . . . . . 724-341 . . . . . . . . 8-33 Screw, Set . . . . . . . . . . . . . . . . . . . . . 724-363 . . . . . . . . 4-13 Screw, Set . . . . . . . . . . . . . . . . . . . . . 724-399 . . . . . . . . . 5-9 Screw, Set . . . . . . . . . . . . . . . . . . . . . 724-414 . . . . . . . . . 5-9 Screw, Set . . . . . . . . . . . . . . . . . . . . . 724-535 . . . . . . . . . 3-9 Screw, Shoulder . . . . . . . . . . . . . . . . . 1030582 . . . . . . . . 7-7 Screw, Shroud . . . . . . . . . . . . . . . . . . 1-105-231/13 . . . . 5-31 Screw, Top Cover . . . . . . . . . . . . . . . . 1-105-224/04 . . . . 5-29 Screw, Top Cover . . . . . . . . . . . . . . . . 1-105-224/04 . . . . 5-31 Screw, Washer. . . . . . . . . . . . . . . . . . 671-012/05 . . . . . 2-11 Screw . . . . . . . . . . . . . . . . . . . . . . . . 5-001-002. . . . . . . . 6-3 Screw . . . . . . . . . . . . . . . . . . . . . . . . 5-001-008. . . . . . . 7-11 Screw . . . . . . . . . . . . . . . . . . . . . . . . 5-001-008. . . . . . . 7-15 Screw . . . . . . . . . . . . . . . . . . . . . . . . 5-001-008. . . . . . . . 7-3 Screw . . . . . . . . . . . . . . . . . . . . . . . . 5-001-008. . . . . . . . 7-7 Screw . . . . . . . . . . . . . . . . . . . . . . . . 5-001-014. . . . . . . . 2-5 Screw . . . . . . . . . . . . . . . . . . . . . . . . 5-001-015. . . . . . . . 2-5 Screw . . . . . . . . . . . . . . . . . . . . . . . . 5-001-016. . . . . . . 7-23 Screw . . . . . . . . . . . . . . . . . . . . . . . . 5-001-016. . . . . . . 7-25 Screw . . . . . . . . . . . . . . . . . . . . . . . . 5-001-017. . . . . . . . 2-5 Screw . . . . . . . . . . . . . . . . . . . . . . . . 5-001-024. . . . . . . . 7-3 Screw . . . . . . . . . . . . . . . . . . . . . . . . 5-004-035. . . . . . . . 7-7 Screw . . . . . . . . . . . . . . . . . . . . . . . . 570-869/721 . . . . 5-41 Screw . . . . . . . . . . . . . . . . . . . . . . . . 570-869/733 . . . . 5-41 Screw . . . . . . . . . . . . . . . . . . . . . . . . 701-001 . . . . . . . . 8-23 Screw . . . . . . . . . . . . . . . . . . . . . . . . 701-001 . . . . . . . . 8-27 Screw . . . . . . . . . . . . . . . . . . . . . . . . 701-016 . . . . . . . . 8-33 Screw . . . . . . . . . . . . . . . . . . . . . . . . 701-058 . . . . . . . . 8-23 Screw . . . . . . . . . . . . . . . . . . . . . . . . 701-058 . . . . . . . . 8-27 Screw . . . . . . . . . . . . . . . . . . . . . . . . 701-060 . . . . . . . . 3-13 Screw . . . . . . . . . . . . . . . . . . . . . . . . 701-060 . . . . . . . . 3-19 Screw . . . . . . . . . . . . . . . . . . . . . . . . 701-060 . . . . . . . . 3-29 Screw . . . . . . . . . . . . . . . . . . . . . . . . 701-062 . . . . . . . . 3-3 Screw . . . . . . . . . . . . . . . . . . . . . . . . 701-062 . . . . . . . . 5-10

12/19/2005

Part No.

Page

Screw . . . . . . . . . . . . . . . . . . . . . . . . 701-062 . . . . . . . . 5-18 Screw . . . . . . . . . . . . . . . . . . . . . . . . 701-062 . . . . . . . . . 5-9 Screw . . . . . . . . . . . . . . . . . . . . . . . . 701-062 . . . . . . . . 8-23 Screw . . . . . . . . . . . . . . . . . . . . . . . . 701-062 . . . . . . . . 8-27 Screw . . . . . . . . . . . . . . . . . . . . . . . . 701-062 . . . . . . . . . 8-5 Screw . . . . . . . . . . . . . . . . . . . . . . . . 701-066 . . . . . . . . . 8-5 Screw . . . . . . . . . . . . . . . . . . . . . . . . 701-070 . . . . . . . . 3-13 Screw . . . . . . . . . . . . . . . . . . . . . . . . 701-070 . . . . . . . . 3-19 Screw . . . . . . . . . . . . . . . . . . . . . . . . 701-075 . . . . . . . . 5-10 Screw . . . . . . . . . . . . . . . . . . . . . . . . 701-075 . . . . . . . . 5-18 Screw . . . . . . . . . . . . . . . . . . . . . . . . 701-086 . . . . . . . . 3-14 Screw . . . . . . . . . . . . . . . . . . . . . . . . 701-086 . . . . . . . . 3-20 Screw . . . . . . . . . . . . . . . . . . . . . . . . 701-100 . . . . . . . . 3-13 Screw . . . . . . . . . . . . . . . . . . . . . . . . 701-100 . . . . . . . . 3-19 Screw . . . . . . . . . . . . . . . . . . . . . . . . 701-111 . . . . . . . . 5-21 Screw . . . . . . . . . . . . . . . . . . . . . . . . 701-115 . . . . . . . . 8-19 Screw . . . . . . . . . . . . . . . . . . . . . . . . 701-119 . . . . . . . . 5-17 Screw . . . . . . . . . . . . . . . . . . . . . . . . 701-119 . . . . . . . . . 5-9 Screw . . . . . . . . . . . . . . . . . . . . . . . . 701-132 . . . . . . . . 5-11 Screw . . . . . . . . . . . . . . . . . . . . . . . . 701-132 . . . . . . . . 5-18 Screw . . . . . . . . . . . . . . . . . . . . . . . . 701-190 . . . . . . . . 5-17 Screw . . . . . . . . . . . . . . . . . . . . . . . . 701-190 . . . . . . . . 5-37 Screw . . . . . . . . . . . . . . . . . . . . . . . . 701-190 . . . . . . . . . 5-9 Screw . . . . . . . . . . . . . . . . . . . . . . . . 701-241 . . . . . . . . 4-21 Screw . . . . . . . . . . . . . . . . . . . . . . . . 701-241 . . . . . . . . 5-27 Screw . . . . . . . . . . . . . . . . . . . . . . . . 701-246 . . . . . . . . 8-13 Screw . . . . . . . . . . . . . . . . . . . . . . . . 701-251 . . . . . . . . 3-14 Screw . . . . . . . . . . . . . . . . . . . . . . . . 701-251 . . . . . . . . 3-20 Screw . . . . . . . . . . . . . . . . . . . . . . . . 701-270 . . . . . . . . 8-37 Screw . . . . . . . . . . . . . . . . . . . . . . . . 710-006 . . . . . . . . 5-17 Screw . . . . . . . . . . . . . . . . . . . . . . . . 710-006 . . . . . . . . . 8-3 Screw . . . . . . . . . . . . . . . . . . . . . . . . 710-008 . . . . . . . . . 3-5 Screw . . . . . . . . . . . . . . . . . . . . . . . . 710-008 . . . . . . . . 5-17 Screw . . . . . . . . . . . . . . . . . . . . . . . . 710-008 . . . . . . . . . 5-9 Screw . . . . . . . . . . . . . . . . . . . . . . . . 710-008 . . . . . . . . . 8-5 Screw . . . . . . . . . . . . . . . . . . . . . . . . 710-010 . . . . . . . . 2-32 Screw . . . . . . . . . . . . . . . . . . . . . . . . 710-010 . . . . . . . . 5-32 Screw . . . . . . . . . . . . . . . . . . . . . . . . 710-010 . . . . . . . . 8-19 Screw . . . . . . . . . . . . . . . . . . . . . . . . 710-012 . . . . . . . . 5-17 Screw . . . . . . . . . . . . . . . . . . . . . . . . 710-012 . . . . . . . . . 5-9 Screw . . . . . . . . . . . . . . . . . . . . . . . . 710-025 . . . . . . . . 4-21 Screw . . . . . . . . . . . . . . . . . . . . . . . . 710-069 . . . . . . . 4-13 Screw . . . . . . . . . . . . . . . . . . . . . . . . 710-069 . . . . . . . . 4-17 Screw . . . . . . . . . . . . . . . . . . . . . . . . 710-069 . . . . . . . . . 4-9 Screw . . . . . . . . . . . . . . . . . . . . . . . . 710-071 . . . . . . . . 3-3 Screw . . . . . . . . . . . . . . . . . . . . . . . . 710-071 . . . . . . . . 4-13 Screw . . . . . . . . . . . . . . . . . . . . . . . . 710-071 . . . . . . . . . 4-9 Screw . . . . . . . . . . . . . . . . . . . . . . . . 710-080 . . . . . . . . . 3-3 Screw . . . . . . . . . . . . . . . . . . . . . . . . 710-127 . . . . . . . . 6-3 Screw . . . . . . . . . . . . . . . . . . . . . . . . 710-130 . . . . . . . . 2-35 Screw . . . . . . . . . . . . . . . . . . . . . . . . 710-132 . . . . . . . . . 4-9 Screw . . . . . . . . . . . . . . . . . . . . . . . . 710-141 . . . . . . . . . 2-7 Screw . . . . . . . . . . . . . . . . . . . . . . . . 710-177 . . . . . . . . 8-37 Screw . . . . . . . . . . . . . . . . . . . . . . . . 710-246 . . . . . . . . 4-15 Screw . . . . . . . . . . . . . . . . . . . . . . . . 710-399 . . . . . . . . 8-13 Screw . . . . . . . . . . . . . . . . . . . . . . . . 714-014/004 . . . . 8-37 Screw . . . . . . . . . . . . . . . . . . . . . . . . 714-021 . . . . . . . . 3-13 Screw . . . . . . . . . . . . . . . . . . . . . . . . 714-021 . . . . . . . . 3-19 Screw . . . . . . . . . . . . . . . . . . . . . . . . 714-031 . . . . . . . . 3-13 Screw . . . . . . . . . . . . . . . . . . . . . . . . 714-031 . . . . . . . . 3-19 Screw . . . . . . . . . . . . . . . . . . . . . . . . 714-036 . . . . . . . . 3-13

A-8

1050188A

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Alphabetical Parts Index

Description

Part No.

Page

Description

Screw. . . . . . . . . . . . . . . . . . . . . . . . . 714-036 . . . . . . . . 3-19 Screw. . . . . . . . . . . . . . . . . . . . . . . . . 714-039 . . . . . . . . 8-37 Screw. . . . . . . . . . . . . . . . . . . . . . . . . 714-047 . . . . . . . . 3-13 Screw. . . . . . . . . . . . . . . . . . . . . . . . . 714-047 . . . . . . . . 3-19 Screw. . . . . . . . . . . . . . . . . . . . . . . . . 714-047 . . . . . . . . . 3-9 Screw. . . . . . . . . . . . . . . . . . . . . . . . . 714-047 . . . . . . . . . 8-3 Screw. . . . . . . . . . . . . . . . . . . . . . . . . 714-047 . . . . . . . . 8-33 Screw. . . . . . . . . . . . . . . . . . . . . . . . . 714-052 . . . . . . . . . 3-9 Screw. . . . . . . . . . . . . . . . . . . . . . . . . 714-068 . . . . . . . . 3-20 Screw. . . . . . . . . . . . . . . . . . . . . . . . . 714-080 . . . . . . . . 3-19 Screw. . . . . . . . . . . . . . . . . . . . . . . . . 714-098 . . . . . . . . 8-14 Screw. . . . . . . . . . . . . . . . . . . . . . . . . 714-127 . . . . . . . . . 3-3 Screw. . . . . . . . . . . . . . . . . . . . . . . . . 714-127 . . . . . . . . . 3-5 Screw. . . . . . . . . . . . . . . . . . . . . . . . . 714-131 . . . . . . . . 3-13 Screw. . . . . . . . . . . . . . . . . . . . . . . . . 714-137 . . . . . . . . 3-27 Screw. . . . . . . . . . . . . . . . . . . . . . . . . 714-145 . . . . . . . . 7-11 Screw. . . . . . . . . . . . . . . . . . . . . . . . . 714-145 . . . . . . . . 7-15 Screw. . . . . . . . . . . . . . . . . . . . . . . . . 714-145 . . . . . . . . . 7-7 Screw. . . . . . . . . . . . . . . . . . . . . . . . . 714-147 . . . . . . . . 8-23 Screw. . . . . . . . . . . . . . . . . . . . . . . . . 714-150 . . . . . . . . 7-31 Screw. . . . . . . . . . . . . . . . . . . . . . . . . 714-158 . . . . . . . . 7-31 Screw. . . . . . . . . . . . . . . . . . . . . . . . . 714-198 . . . . . . . . 4-13 Screw. . . . . . . . . . . . . . . . . . . . . . . . . 714-198 . . . . . . . . . 4-9 Screw. . . . . . . . . . . . . . . . . . . . . . . . . 714-199 . . . . . . . . . 3-9 Screw. . . . . . . . . . . . . . . . . . . . . . . . . 714-199 . . . . . . . . 8-15 Screw. . . . . . . . . . . . . . . . . . . . . . . . . 714-205 . . . . . . . . 2-37 Screw. . . . . . . . . . . . . . . . . . . . . . . . . 714-205 . . . . . . . . 8-13 Screw. . . . . . . . . . . . . . . . . . . . . . . . . 714-290 . . . . . . . . 3-13 Screw. . . . . . . . . . . . . . . . . . . . . . . . . 714-290 . . . . . . . . 3-19 Screw. . . . . . . . . . . . . . . . . . . . . . . . . 714-298 . . . . . . . . . 8-9 Screw. . . . . . . . . . . . . . . . . . . . . . . . . 715-026 . . . . . . . . 3-27 Screw. . . . . . . . . . . . . . . . . . . . . . . . . 715-064 . . . . . . . . 3-27 Screw. . . . . . . . . . . . . . . . . . . . . . . . . 716-008 . . . . . . . . 7-11 Screw. . . . . . . . . . . . . . . . . . . . . . . . . 716-008 . . . . . . . . 7-15 Screw. . . . . . . . . . . . . . . . . . . . . . . . . 716-112 . . . . . . . . 4-21 Screw. . . . . . . . . . . . . . . . . . . . . . . . . 716-122 . . . . . . . . 8-23 Screw. . . . . . . . . . . . . . . . . . . . . . . . . 716-122 . . . . . . . . 8-27 Screw. . . . . . . . . . . . . . . . . . . . . . . . . 724-250 . . . . . . . . 8-30 Screw. . . . . . . . . . . . . . . . . . . . . . . . . 743-030 . . . . . . . . 4-19 Screw. . . . . . . . . . . . . . . . . . . . . . . . . 743-031 . . . . . . . . 4-19 Screw. . . . . . . . . . . . . . . . . . . . . . . . . 7-710-006/012 . . . 5-17 Screw. . . . . . . . . . . . . . . . . . . . . . . . . 7-710-006/012 . . . . 5-9 Screw. . . . . . . . . . . . . . . . . . . . . . . . . 7-710-008/020 . . . 5-17 Screw. . . . . . . . . . . . . . . . . . . . . . . . . 7-710-008/020 . . . . 5-9 Screw. . . . . . . . . . . . . . . . . . . . . . . . . 772-132 . . . . . . . . 4-13 Screw. . . . . . . . . . . . . . . . . . . . . . . . . 850-137-603 . . . . . . 3-3 Seal, Boot, Switch . . . . . . . . . . . . . . . . 1-150-386 . . . . . . . 3-14 Seal, Felt . . . . . . . . . . . . . . . . . . . . . . 671-012/03 . . . . . 2-11 Seal, Oil. . . . . . . . . . . . . . . . . . . . . . . 530-638 . . . . . . . . 4-17 Seal, Oil. . . . . . . . . . . . . . . . . . . . . . . 530-687 . . . . . . . . 4-19 Seal, Wire (12 Circuit) . . . . . . . . . . . . . 1-012-500/012 . . . 5-27 Seal, Wire 2 Lead . . . . . . . . . . . . . . . . 1-012-500/002 . . . . 5-9 Seal, Wire . . . . . . . . . . . . . . . . . . . . . 1-012-500/002 . . . 3-14 Seat Assembly, Spring . . . . . . . . . . . . . 850-138-897 . . . . . 8-29 Shaft Weldment, Front Link . . . . . . . . . . 1026383 . . . . . . . . 7-15 Shaft Weldment, Pivot . . . . . . . . . . . . . 1026379 . . . . . . . . 7-15 Shaft, Bottom Link . . . . . . . . . . . . . . . . 850-138-966 . . . . . . 6-3 Shaft, Brake Lever . . . . . . . . . . . . . . . . 850-138-344 . . . . . . 3-9 Shaft, Brake Lever . . . . . . . . . . . . . . . . 850-138-459 . . . . . . 3-9 Shaft, Brake . . . . . . . . . . . . . . . . . . . . 850-135-941 . . . . . . 3-3 Shaft, Cam Drive . . . . . . . . . . . . . . . . . 850-135-985 . . . . 3-23

1050188A

Part No.

Page

Shaft, Drive Wheel . . . . . . . . . . . . . . . 400-004 . . . . . . . . 4-17 Shaft, Flexible . . . . . . . . . . . . . . . . . . . 610-307 . . . . . . . . 3-23 Shaft, Front Link Weldment . . . . . . . . . . 1026383 . . . . . . . 7-11 Shaft, Front, Link Weldment . . . . . . . . . 1026383 . . . . . . . . 7-7 Shaft, Handle Lock Pin . . . . . . . . . . . . . 850-137-293 . . . . . . 3-5 Shaft, Handle Pivot . . . . . . . . . . . . . . . 850-137-290 . . . . . . 3-5 Shaft, Handle Pivot . . . . . . . . . . . . . . . 850-137-898 . . . . . . 3-9 Shaft, Handle Pivot . . . . . . . . . . . . . . . 850-138-996 . . . . . . 3-3 Shaft, Pivot . . . . . . . . . . . . . . . . . . . . 1026637 . . . . . . . 7-11 Shaft, Pivot, Coast . . . . . . . . . . . . . . . . 850-137-459 . . . . . 8-33 Shaft, Pivot . . . . . . . . . . . . . . . . . . . . . 1026637 . . . . . . . . 7-7 Shaft, Pivot . . . . . . . . . . . . . . . . . . . . . 850-137-581 . . . . . . 3-3 Shaft, Rear Link . . . . . . . . . . . . . . . . . . 1050893/001. . . . 7-11 Shaft, Rear Link . . . . . . . . . . . . . . . . . . 1050893/001. . . . . 7-7 Shaft, Rear Link . . . . . . . . . . . . . . . . . . 1050893/002. . . . 7-15 Shaft, Roller . . . . . . . . . . . . . . . . . . . . 828-001-335/006 . 2-36 Shaft, Roller . . . . . . . . . . . . . . . . . . . . 828-001-335/007 . 2-36 Shaft, Roller . . . . . . . . . . . . . . . . . . . . 828-001-335/008 . 2-36 Shaft, Roller . . . . . . . . . . . . . . . . . . . . 828-001-335/016 . 2-36 Shaft, Truck Link Weldment. . . . . . . . . . 1026386/001. . . . . 7-3 Shaft, Truck Link Weldment. . . . . . . . . . 1026386/002. . . . . 7-3 Shaft, Wheel Stainless Steel . . . . . . . . . 850-139-349 . . . . . 7-23 Shaft, Wheel, Stainless Steel. . . . . . . . . 850-139-349 . . . . . 7-25 Shaft, Wheel, Standard . . . . . . . . . . . . 850-135-634 . . . . 7-23 Shaft, Wheel, Standard . . . . . . . . . . . . 850-135-634 . . . . 7-25 Shaft, Wheel . . . . . . . . . . . . . . . . . . . 850-137-070 . . . . . 7-29 Shaft, Wheel . . . . . . . . . . . . . . . . . . . 850-137-285 . . . . 7-27 Sheath, Expando . . . . . . . . . . . . . . . . . 611-070/005 . . . . 5-11 Sheath, Expando . . . . . . . . . . . . . . . . . 611-070/005 . . . . 5-18 Shield, Bearing . . . . . . . . . . . . . . . . . . 671-041/15 . . . . . . 2-9 Shield, Dust . . . . . . . . . . . . . . . . . . . . 1-105-224/09 . . . . 5-29 Shield, Dust . . . . . . . . . . . . . . . . . . . . 1-105-224/09 . . . . 5-31 Shim, Caster . . . . . . . . . . . . . . . . . . . . 850-138-244 . . . . . . 2-7 Shim . . . . . . . . . . . . . . . . . . . . . . . . . 850-135-712 . . . . . 3-29 Shim . . . . . . . . . . . . . . . . . . . . . . . . . 850-409/002 . . . . 4-17 Shim . . . . . . . . . . . . . . . . . . . . . . . . . 850-409/003 . . . . 4-17 Shim . . . . . . . . . . . . . . . . . . . . . . . . . 850-409/008 . . . . 4-17 Shim . . . . . . . . . . . . . . . . . . . . . . . . . 850-409/015 . . . . 4-17 Shim . . . . . . . . . . . . . . . . . . . . . . . . . 850-413/002 . . . . 4-17 Shim . . . . . . . . . . . . . . . . . . . . . . . . . 850-413/003 . . . . 4-17 Shim . . . . . . . . . . . . . . . . . . . . . . . . . 850-413/008 . . . . 4-17 Shim . . . . . . . . . . . . . . . . . . . . . . . . . 850-413/015 . . . . 4-17 Shoe Assembly . . . . . . . . . . . . . . . . . . 400-059/05 . . . . . 4-22 Shoe Assembly . . . . . . . . . . . . . . . . . . 400-059/05 . . . . . 4-23 Shroud Assembly. . . . . . . . . . . . . . . . . 671-015/12 . . . . . 2-11 Shroud, Upper, Steel . . . . . . . . . . . . . . 1-105-231/12 . . . . 5-31 Skirt, Rubber . . . . . . . . . . . . . . . . . . . 850-138-448 . . . . . 8-14 Sleeve, Bearing . . . . . . . . . . . . . . . . . . 1025349/007. . . . 7-17 Sleeve, Pin, Eccentric . . . . . . . . . . . . . 1044706 . . . . . . . . 7-7 Sleeve, Pin, Eccentric . . . . . . . . . . . . . . 850-139-198 . . . . . 7-15 Sleeve, Pin, Eccentric . . . . . . . . . . . . . . 850-139-277 . . . . . 7-11 Sleeve . . . . . . . . . . . . . . . . . . . . . . . . 570-869/737 . . . . 5-41 Sleeve . . . . . . . . . . . . . . . . . . . . . . . . 590-741/005 . . . . 5-37 Sleeve . . . . . . . . . . . . . . . . . . . . . . . . 828-000-987 . . . . . . 3-9 Slider. . . . . . . . . . . . . . . . . . . . . . . . . 850-139-185 . . . . . . 7-7 Spacer, Lift Ram . . . . . . . . . . . . . . . . . 850-139-235 . . . . . . 6-3 Spacer, Pipe . . . . . . . . . . . . . . . . . . . . 828-001-429/007 . 2-36 Spacer, Pipe . . . . . . . . . . . . . . . . . . . . 828-001-429/010 . 2-36 Spacer, Pipe . . . . . . . . . . . . . . . . . . . . 828-001-429/022 . 2-36 Spacer, Pipe . . . . . . . . . . . . . . . . . . . . 828-001-429/023 . 2-36 Spacer, Spring . . . . . . . . . . . . . . . . . . 850-135-775 . . . . . . 3-9

A-9

12/19/2005

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Alphabetical Parts Index

Description

Part No.

Page

Spacer, Tube . . . . . . . . . . . . . . . . . . . 671-041/06 . . . . . . 2-9 Spacer, Wheel . . . . . . . . . . . . . . . . . . 671-041/09 . . . . . . 2-9 Spacer, Wheel . . . . . . . . . . . . . . . . . . 850-139-170. . . . . . 2-5 Spacer, Wheel . . . . . . . . . . . . . . . . . . 853-005-095. . . . . . 2-5 Spacer. . . . . . . . . . . . . . . . . . . . . . . . 540-068/416 . . . . . 6-9 Spacer. . . . . . . . . . . . . . . . . . . . . . . . 850-136-857. . . . . 3-13 Spacer. . . . . . . . . . . . . . . . . . . . . . . . 850-138-822. . . . . 8-23 Spring . . . . . . . . . . . . . . . . . . . . . . . 830-226 . . . . . . . . . 4-5 Spring . . . . . . . . . . . . . . . . . . . . . . . 830-424 . . . . . . . . . 4-5 Spring Assembly, CoastPRO™. . . . . . . 850-138-898. . . . . 8-23 Spring Assembly, CoastPRO™. . . . . . . 850-138-898. . . . . 8-29 Spring Assembly, CoastPRO™. . . . . . . 850-139-432. . . . . 8-27 Spring Assembly, CoastPRO™. . . . . . . 850-139-432. . . . . 8-29 Spring, Brush (4) . . . . . . . . . . . . . . . . . 570-446/516 . . . . 5-43 Spring, Brush (4) . . . . . . . . . . . . . . . . . 570-446/516 . . . . 5-45 Spring, Brush . . . . . . . . . . . . . . . . . . . 570-869/738 . . . . 5-41 Spring, Coast . . . . . . . . . . . . . . . . . . . 830-238 . . . . . . . . 8-33 Spring, Compression . . . . . . . . . . . . . . 671-012/12 . . . . . 2-11 Spring, Compression . . . . . . . . . . . . . . 671-012/13 . . . . . 2-11 Spring, Compression . . . . . . . . . . . . . . 671-013/01 . . . . . 2-11 Spring, Compression . . . . . . . . . . . . . . 671-013/02 . . . . . 2-11 Spring, Compression . . . . . . . . . . . . . . 830-204 . . . . . . . . 3-13 Spring, Compression . . . . . . . . . . . . . . 830-204 . . . . . . . . 3-19 Spring, Compression . . . . . . . . . . . . . . 830-228 . . . . . . . . 8-37 Spring, Compression . . . . . . . . . . . . . . 830-246 . . . . . . . . 8-29 Spring, Compression . . . . . . . . . . . . . . 830-249 . . . . . . . . . 3-3 Spring, Handle Return . . . . . . . . . . . . . 830-337 . . . . . . . . . 3-9 Spring, Handle Return . . . . . . . . . . . . . 830-339 . . . . . . . . 4-21 Spring, Handle . . . . . . . . . . . . . . . . . . 830-346 . . . . . . . . 8-33 Spring, Lever Return . . . . . . . . . . . . . . 830-044 . . . . . . . . . 4-9 Spring, Parking Brake . . . . . . . . . . . . . 830-341 . . . . . . . . 4-21 Spring, Return. . . . . . . . . . . . . . . . . . . 1-105-224/05 . . . . 5-29 Spring, Return. . . . . . . . . . . . . . . . . . . 1-105-224/05 . . . . 5-31 Spring, Return. . . . . . . . . . . . . . . . . . . 400-059/06 . . . . . 4-22 Spring, Return. . . . . . . . . . . . . . . . . . . 400-059/06 . . . . . 4-23 Spring, Torsion . . . . . . . . . . . . . . . . . . 830-347 . . . . . . . 3-23 Spring . . . . . . . . . . . . . . . . . . . . . . . . 830-424 . . . . . . . . 4-13 Standoff, Fuse. . . . . . . . . . . . . . . . . . . 1-074-104/001 . . . . 5-9 Stop, Disc . . . . . . . . . . . . . . . . . . . . . 850-137-482. . . . . . 3-9 Strainer . . . . . . . . . . . . . . . . . . . . . . . 560-217/09 . . . . . . 6-7 Strap, Retainer . . . . . . . . . . . . . . . . . . 850-135-891. . . . . 4-15 Strap, Static, EE . . . . . . . . . . . . . . . . . 1020095 . . . . . . . 5-17 Strap . . . . . . . . . . . . . . . . . . . . . . . . . 1014450 . . . . . . . 5-11 Strap . . . . . . . . . . . . . . . . . . . . . . . . . 611-028 . . . . . . . . 5-17 Strap . . . . . . . . . . . . . . . . . . . . . . . . . 611-028 . . . . . . . . . 5-9 Strap . . . . . . . . . . . . . . . . . . . . . . . . . 611-029 . . . . . . . . . 8-3 Strip, Magnetic . . . . . . . . . . . . . . . . . . 850-138-757. . . . . 8-10 Strip, Terminal . . . . . . . . . . . . . . . . . . 1-030-001. . . . . . . . 8-5 Stud, Pass Through, M8 . . . . . . . . . . . . 828-005-616/001 . 5-21 Support, Coast Machine‘ . . . . . . . . . . . 850-138-930. . . . . 8-33 Suppressor Assembly . . . . . . . . . . . . . . 850-136-425/002 . 5-10 Suppressor Assembly . . . . . . . . . . . . . . 850-136-425/002 . 5-17 Suppressor Assembly . . . . . . . . . . . . . . 850-139-083. . . . . . 8-3 Switch Assembly, Coast Engage . . . . . . 1018922 . . . . . . . 3-14 Switch Assembly, Direction. . . . . . . . . . 850-200-151. . . . . 3-20 Switch Assembly, Direction. . . . . . . . . . NSS . . . . . . . . . . . 3-14 Switch Assembly, Interlock . . . . . . . . . . 850-139-065. . . . . 8-37 Switch Assembly, Interlock . . . . . . . . . . 850-139-193. . . . . 8-33 Switch Assembly, Jog . . . . . . . . . . . . . 850-139-059. . . . . 3-13 Switch Assembly, Jog . . . . . . . . . . . . . 850-139-059. . . . . 3-20 Switch Assembly . . . . . . . . . . . . . . . . . 850-139-149/001 . 5-27

12/19/2005

Description

Part No.

Page

Switch Assembly . . . . . . . . . . . . . . . . . 850-139-149/101. 5-27 Switch, Function . . . . . . . . . . . . . . . . . 1-150-418 . . . . . . 3-13 Switch, Function . . . . . . . . . . . . . . . . . 1-150-418 . . . . . . 3-14 Switch, Function . . . . . . . . . . . . . . . . . 1-150-418 . . . . . . 3-19 Switch, Function . . . . . . . . . . . . . . . . . 1-150-418 . . . . . . 3-20 Switch, Horn . . . . . . . . . . . . . . . . . . . 1-150-437/003. . . 8-19 Switch, Jog . . . . . . . . . . . . . . . . . . . . 1-150-445 . . . . . . 3-13 Switch, Jog . . . . . . . . . . . . . . . . . . . . 1-150-445 . . . . . . 3-20 Switch, Key, 2 Position . . . . . . . . . . . . 1-150-392 . . . . . . 5-35 Switch, Key, 3 Position . . . . . . . . . . . . 1-150-391 . . . . . . 5-35 Switch, Lift Limit . . . . . . . . . . . . . . . . . 1-150-087 . . . . . . 5-18 Switch, Lift Limit . . . . . . . . . . . . . . . . . 1-150-087 . . . . . . 5-11 Switch, Lift Limit . . . . . . . . . . . . . . . . . 1-150-324 . . . . . . 5-10 Switch, Lift/Lower . . . . . . . . . . . . . . . . 1-150-430 . . . . . . 5-27 Switch, Lift . . . . . . . . . . . . . . . . . . . . . 1-150-437/001. . . 8-19 Switch, Lower. . . . . . . . . . . . . . . . . . . 1-150-437/002. . . 8-19 Switch, Push Button . . . . . . . . . . . . . . . 7-590-004/001. . . 3-20 Switch, Rabbit/Horn . . . . . . . . . . . . . . 1-150-429 . . . . . . 5-27 Switch, Rotary, 2 Position, Keyless . . . . 1-150-376 . . . . . . 5-35 Switch, Rotary, 3 Position, Keyless . . . . 1-150-380 . . . . . . 5-35 Switch . . . . . . . . . . . . . . . . . . . . . . . . 1-150-324 . . . . . . 5-17 Switch . . . . . . . . . . . . . . . . . . . . . . . . 1-150-383 . . . . . . 3-14 Switch . . . . . . . . . . . . . . . . . . . . . . . . 1-150-383 . . . . . . 3-20 Switch . . . . . . . . . . . . . . . . . . . . . . . . 1-150-384 . . . . . . 3-14 Switch . . . . . . . . . . . . . . . . . . . . . . . . 1-150-418 . . . . . . 3-20 Switch . . . . . . . . . . . . . . . . . . . . . . . . 1-150-446 . . . . . . 8-37 Switch . . . . . . . . . . . . . . . . . . . . . . . . 1-150-447 . . . . . . 8-37 Switch . . . . . . . . . . . . . . . . . . . . . . . . 1-150-449 . . . . . . 8-33 Switch . . . . . . . . . . . . . . . . . . . . . . . . 1-150-450 . . . . . . 8-33 Tee, Male Branch Elbow . . . . . . . . . . . 792-211/006 . . . . . 6-3 Tee, Swivel . . . . . . . . . . . . . . . . . . . . 792-480 . . . . . . . . . 6-3 Tire, Poly . . . . . . . . . . . . . . . . . . . . . . 632-091/001 . . . . 4-15 Tire, Poly . . . . . . . . . . . . . . . . . . . . . . 632-091/002 . . . . 4-15 Tire, Poly . . . . . . . . . . . . . . . . . . . . . . 632-091/003 . . . . 4-15 Tire, Poly . . . . . . . . . . . . . . . . . . . . . . 632-091/103 . . . . 4-15 Tire, Rubber . . . . . . . . . . . . . . . . . . . . 630-229/001 . . . . 4-15 Tire, Rubber . . . . . . . . . . . . . . . . . . . . 630-229/002 . . . . 4-15 Tire, Rubber . . . . . . . . . . . . . . . . . . . . 630-356/001 . . . . 4-15 Tire, Rubber . . . . . . . . . . . . . . . . . . . . 630-356/002 . . . . 4-15 Tractor Skirt Installation . . . . . . . . . . . . 850-138-507 . . . . 8-14 Tractor Weldment . . . . . . . . . . . . . . . . Ref. . . . . . . . . . . . . 2-5 Tray, Tote . . . . . . . . . . . . . . . . . . . . . 850-138-472 . . . . 8-10 Tray, Tote . . . . . . . . . . . . . . . . . . . . . 850-138-472 . . . . 8-13 Tube, Spacer . . . . . . . . . . . . . . . . . . . 1045246/001 . . . 7-15 Tubing, Polyflo . . . . . . . . . . . . . . . . . . 247-011/005 . . . . . 6-3 Tubing, Shrinkable . . . . . . . . . . . . . . . 611-035 . . . . . . . . 5-17 Undercarriage Installation, 6000 lb., . . . . . . . . . . . . . . . . . . . . .

Models 111/112, Over 60 in. . . . . . . Ref. . . . . . . . . . . . . 2-3 Undercarriage Installation, 6000 lb., . . . . . . . . . . . . . . . . . . . .

Models 111/112/113, Up to 60 in. . . Ref. . . . . . . . . . . . . 2-3 Valve Assembly, Check . . . . . . . . . . . . 560-209/04 . . . . . . 6-7 Valve Stem. . . . . . . . . . . . . . . . . . . . . 560-206/129 . . . . . 6-7 Valve, Flow Control. . . . . . . . . . . . . . . 560-206/123 . . . . . 6-7 Valve, Relief . . . . . . . . . . . . . . . . . . . . 560-206/125 . . . . . 6-7 Washer (Spacer) . . . . . . . . . . . . . . . . 776-242 . . . . . . . . 3-20 Washer . . . . . . . . . . . . . . . . . . . . . . 771-156 . . . . . . . 7-27 Washer Lock . . . . . . . . . . . . . . . . . . . 772-116 . . . . . . . . . 8-5 Washer, Compression. . . . . . . . . . . . . 671-015/19 . . . . . 2-11 Washer, Felt . . . . . . . . . . . . . . . . . . . 1018776 . . . . . . . 7-27 Washer, Flat, Brass. . . . . . . . . . . . . . . 7-775-108 . . . . . . 5-21 Washer, Flat . . . . . . . . . . . . . . . . . . . 5-018-005 . . . . . . . 6-3

A-10

1050188A

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Alphabetical Parts Index

Description

Part No.

Page

Washer, Flat . . . . . . . . . . . . . . . . . . . . 5-018-006 . . . . . . . 7-11 Washer, Flat . . . . . . . . . . . . . . . . . . . . 5-018-006 . . . . . . . 7-15 Washer, Flat . . . . . . . . . . . . . . . . . . . . 5-018-006 . . . . . . . . 7-3 Washer, Flat . . . . . . . . . . . . . . . . . . . . 5-018-006 . . . . . . . . 7-7 Washer, Flat . . . . . . . . . . . . . . . . . . . . 5-018-007 . . . . . . . 7-23 Washer, Flat . . . . . . . . . . . . . . . . . . . . 5-018-007 . . . . . . . 7-25 Washer, Flat . . . . . . . . . . . . . . . . . . . . 5-018-011 . . . . . . . 7-23 Washer, Flat . . . . . . . . . . . . . . . . . . . . 771-007 . . . . . . . . 5-10 Washer, Flat . . . . . . . . . . . . . . . . . . . . 771-007 . . . . . . . . 5-18 Washer, Flat . . . . . . . . . . . . . . . . . . . . 771-012 . . . . . . . . 5-17 Washer, Flat . . . . . . . . . . . . . . . . . . . . 771-012 . . . . . . . . 5-21 Washer, Flat . . . . . . . . . . . . . . . . . . . . 771-012 . . . . . . . . . 5-9 Washer, Flat . . . . . . . . . . . . . . . . . . . . 771-016 . . . . . . . . 2-32 Washer, Flat . . . . . . . . . . . . . . . . . . . . 771-016 . . . . . . . . 5-11 Washer, Flat . . . . . . . . . . . . . . . . . . . . 771-016 . . . . . . . . 5-17 Washer, Flat . . . . . . . . . . . . . . . . . . . . 771-016 . . . . . . . . . 8-3 Washer, Flat . . . . . . . . . . . . . . . . . . . . 771-019 . . . . . . . . 4-17 Washer, Flat . . . . . . . . . . . . . . . . . . . . 771-023 . . . . . . . . 5-27 Washer, Flat . . . . . . . . . . . . . . . . . . . . 771-025 . . . . . . . . 5-11 Washer, Flat . . . . . . . . . . . . . . . . . . . . 771-025 . . . . . . . . 5-18 Washer, Flat . . . . . . . . . . . . . . . . . . . . 771-033 . . . . . . . . 7-11 Washer, Flat . . . . . . . . . . . . . . . . . . . . 771-033 . . . . . . . . 7-15 Washer, Flat . . . . . . . . . . . . . . . . . . . . 771-033 . . . . . . . . 7-25 Washer, Flat . . . . . . . . . . . . . . . . . . . . 771-101 . . . . . . . . 8-33 Washer, Flat . . . . . . . . . . . . . . . . . . . . 771-107 . . . . . . . . 5-10 Washer, Flat . . . . . . . . . . . . . . . . . . . . 771-109 . . . . . . . . 3-19 Washer, Flat . . . . . . . . . . . . . . . . . . . . 771-116 . . . . . . . . 5-17 Washer, Flat . . . . . . . . . . . . . . . . . . . . 771-116 . . . . . . . . 5-32 Washer, Flat . . . . . . . . . . . . . . . . . . . . 771-116 . . . . . . . . . 5-9 Washer, Flat . . . . . . . . . . . . . . . . . . . . 771-119 . . . . . . . . 4-13 Washer, Flat . . . . . . . . . . . . . . . . . . . . 771-119 . . . . . . . . . 4-5 Washer, Flat . . . . . . . . . . . . . . . . . . . . 771-119 . . . . . . . . . 4-9 Washer, Flat . . . . . . . . . . . . . . . . . . . . 771-119 . . . . . . . . . 5-9 Washer, Flat . . . . . . . . . . . . . . . . . . . . 771-119 . . . . . . . . 7-11 Washer, Flat . . . . . . . . . . . . . . . . . . . . 771-119 . . . . . . . . 7-15 Washer, Flat . . . . . . . . . . . . . . . . . . . . 771-119 . . . . . . . . . 7-7 Washer, Flat . . . . . . . . . . . . . . . . . . . . 771-119 . . . . . . . . 8-14 Washer, Flat . . . . . . . . . . . . . . . . . . . . 771-127 . . . . . . . . 2-36 Washer, Flat . . . . . . . . . . . . . . . . . . . . 771-128 . . . . . . . . . 8-9 Washer, Flat . . . . . . . . . . . . . . . . . . . . 771-161 . . . . . . . . . 3-5 Washer, Flat . . . . . . . . . . . . . . . . . . . . 771-169 . . . . . . . . 3-27 Washer, Flat . . . . . . . . . . . . . . . . . . . . 771-230 . . . . . . . . . 7-3 Washer, Lock . . . . . . . . . . . . . . . . . . . 772-119 . . . . . . . . . 4-5 Washer, Lock . . . . . . . . . . . . . . . . . . . 400-080/02 . . . . . 4-23 Washer, Lock . . . . . . . . . . . . . . . . . . . 5-019-005 . . . . . . . 5-17 Washer, Lock . . . . . . . . . . . . . . . . . . . 5-019-005 . . . . . . . . 5-9 Washer, Lock . . . . . . . . . . . . . . . . . . . 5-019-006 . . . . . . . 5-17 Washer, Lock . . . . . . . . . . . . . . . . . . . 5-019-006 . . . . . . . . 5-9 Washer, Lock . . . . . . . . . . . . . . . . . . . 5-019-006 . . . . . . . 7-11 Washer, Lock . . . . . . . . . . . . . . . . . . . 5-019-006 . . . . . . . 7-15 Washer, Lock . . . . . . . . . . . . . . . . . . . 5-019-006 . . . . . . . . 7-3 Washer, Lock . . . . . . . . . . . . . . . . . . . 5-019-006 . . . . . . . . 7-7 Washer, Lock . . . . . . . . . . . . . . . . . . . 5-019-007 . . . . . . . 7-23 Washer, Lock . . . . . . . . . . . . . . . . . . . 5-019-007 . . . . . . . 7-25 Washer, Lock . . . . . . . . . . . . . . . . . . . 5-019-008 . . . . . . . . 7-3 Washer, Lock . . . . . . . . . . . . . . . . . . . 570-869/716 . . . . 5-41 Washer, Lock . . . . . . . . . . . . . . . . . . . 570-869/717 . . . . 5-41 Washer, Lock . . . . . . . . . . . . . . . . . . . 570-869/732 . . . . 5-41 Washer, Lock . . . . . . . . . . . . . . . . . . . 570-869/734 . . . . 5-41 Washer, Lock . . . . . . . . . . . . . . . . . . . 772-007 . . . . . . . . 5-10 Washer, Lock . . . . . . . . . . . . . . . . . . . 772-007 . . . . . . . . 5-18

1050188A

Description

Part No.

Page

Washer, Lock . . . . . . . . . . . . . . . . . . . 772-012 . . . . . . . . 8-23 Washer, Lock . . . . . . . . . . . . . . . . . . . 772-012 . . . . . . . . 8-27 Washer, Lock . . . . . . . . . . . . . . . . . . . 772-104 . . . . . . . . 3-13 Washer, Lock . . . . . . . . . . . . . . . . . . . 772-104 . . . . . . . . 3-19 Washer, Lock . . . . . . . . . . . . . . . . . . . 772-107 . . . . . . . . 5-10 Washer, Lock . . . . . . . . . . . . . . . . . . . 772-107 . . . . . . . . 5-11 Washer, Lock . . . . . . . . . . . . . . . . . . . 772-107 . . . . . . . . 5-18 Washer, Lock . . . . . . . . . . . . . . . . . . . 772-112 . . . . . . . . 5-11 Washer, Lock . . . . . . . . . . . . . . . . . . . 772-112 . . . . . . . . 5-17 Washer, Lock . . . . . . . . . . . . . . . . . . . 772-112 . . . . . . . . 5-18 Washer, Lock . . . . . . . . . . . . . . . . . . . 772-112 . . . . . . . . 5-21 Washer, Lock . . . . . . . . . . . . . . . . . . . 772-112 . . . . . . . . . 5-9 Washer, Lock . . . . . . . . . . . . . . . . . . . 772-112 . . . . . . . . 8-19 Washer, Lock . . . . . . . . . . . . . . . . . . . 772-115 . . . . . . . . 2-37 Washer, Lock . . . . . . . . . . . . . . . . . . . 772-115 . . . . . . . . 4-15 Washer, Lock . . . . . . . . . . . . . . . . . . . 772-116 . . . . . . . . 2-32 Washer, Lock . . . . . . . . . . . . . . . . . . . 772-116 . . . . . . . . 5-17 Washer, Lock . . . . . . . . . . . . . . . . . . . 772-116 . . . . . . . . 5-18 Washer, Lock . . . . . . . . . . . . . . . . . . . 772-116 . . . . . . . . 5-32 Washer, Lock . . . . . . . . . . . . . . . . . . . 772-116 . . . . . . . . 5-37 Washer, Lock . . . . . . . . . . . . . . . . . . . 772-116 . . . . . . . . . 5-9 Washer, Lock . . . . . . . . . . . . . . . . . . . 772-116 . . . . . . . . 8-19 Washer, Lock . . . . . . . . . . . . . . . . . . . 772-116 . . . . . . . . . 8-3 Washer, Lock . . . . . . . . . . . . . . . . . . . 772-116 . . . . . . . . 8-33 Washer, Lock . . . . . . . . . . . . . . . . . . . 772-119 . . . . . . . . . 3-3 Washer, Lock . . . . . . . . . . . . . . . . . . . 772-119 . . . . . . . . . 3-9 Washer, Lock . . . . . . . . . . . . . . . . . . . 772-119 . . . . . . . . 4-13 Washer, Lock . . . . . . . . . . . . . . . . . . . 772-119 . . . . . . . . . 4-9 Washer, Lock . . . . . . . . . . . . . . . . . . . 772-123 . . . . . . . . . 2-7 Washer, Lock . . . . . . . . . . . . . . . . . . . 772-123 . . . . . . . . 5-27 Washer, Lock . . . . . . . . . . . . . . . . . . . 772-128 . . . . . . . . . 8-9 Washer, Lock . . . . . . . . . . . . . . . . . . . 774-005 . . . . . . . . 8-33 Washer, Lock . . . . . . . . . . . . . . . . . . . 774-005 . . . . . . . . 8-37 Washer, Lock . . . . . . . . . . . . . . . . . . . 774-007 . . . . . . . . 3-13 Washer, Lock . . . . . . . . . . . . . . . . . . . 774-007 . . . . . . . . 3-19 Washer, Lock . . . . . . . . . . . . . . . . . . . 774-007 . . . . . . . . 3-29 Washer, Lock . . . . . . . . . . . . . . . . . . . 774-007 . . . . . . . . 8-23 Washer, Lock . . . . . . . . . . . . . . . . . . . 774-007 . . . . . . . . 8-27 Washer, Lock . . . . . . . . . . . . . . . . . . . 774-009 . . . . . . . . 3-14 Washer, Lock . . . . . . . . . . . . . . . . . . . 774-009 . . . . . . . . 3-20 Washer, Lock . . . . . . . . . . . . . . . . . . . 774-009 . . . . . . . . 8-37 Washer, Lock . . . . . . . . . . . . . . . . . . . 774-107 . . . . . . . . . 8-5 Washer, Lock . . . . . . . . . . . . . . . . . . . 774-116 . . . . . . . . . 5-9 Washer, Lock . . . . . . . . . . . . . . . . . . . 774-254 . . . . . . . . 4-13 Washer, Lock . . . . . . . . . . . . . . . . . . . 774-254 . . . . . . . . . 4-5 Washer, Lock . . . . . . . . . . . . . . . . . . . 774-254 . . . . . . . . . 4-9 Washer, Lock . . . . . . . . . . . . . . . . . . . 776-023 . . . . . . . . 5-21 Washer, Nylon . . . . . . . . . . . . . . . . . . 776-233 . . . . . . . . 5-27 Washer, Thrust . . . . . . . . . . . . . . . . . . 671-041/10 . . . . . . 2-9 Washer, Wavey . . . . . . . . . . . . . . . . . 570-869/715 . . . . 5-41 Washer . . . . . . . . . . . . . . . . . . . . . . . 570-869/722 . . . . 5-41 Washer . . . . . . . . . . . . . . . . . . . . . . . 570-869/730 . . . . 5-41 Washer . . . . . . . . . . . . . . . . . . . . . . . 671-012/06 . . . . . 2-11 Washer . . . . . . . . . . . . . . . . . . . . . . . 671-015/05 . . . . . 2-11 Washer . . . . . . . . . . . . . . . . . . . . . . . 771-012 . . . . . . . . 5-27 Washer . . . . . . . . . . . . . . . . . . . . . . . 771-014 . . . . . . . . 4-21 Washer . . . . . . . . . . . . . . . . . . . . . . . 771-016 . . . . . . . . 8-13 Washer . . . . . . . . . . . . . . . . . . . . . . . 771-019 . . . . . . . . 2-32 Washer . . . . . . . . . . . . . . . . . . . . . . . 771-023 . . . . . . . . 8-33 Washer . . . . . . . . . . . . . . . . . . . . . . . 771-025 . . . . . . . . 8-15 Washer . . . . . . . . . . . . . . . . . . . . . . . 771-101 . . . . . . . . 3-14

A-11

12/19/2005

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Alphabetical Parts Index

Description

Part No.

Page

Washer . . . . . . . . . . . . . . . . . . . . . . . 771-101 . . . . . . . . 3-20 Washer . . . . . . . . . . . . . . . . . . . . . . . 771-109 . . . . . . . . 3-13 Washer . . . . . . . . . . . . . . . . . . . . . . . 771-123 . . . . . . . . . 2-7 Washer . . . . . . . . . . . . . . . . . . . . . . . 771-156 . . . . . . . . 7-29 Washer . . . . . . . . . . . . . . . . . . . . . . . 771-225 . . . . . . . . . 3-3 Washer . . . . . . . . . . . . . . . . . . . . . . . 771-506 . . . . . . . . 4-19 Washer . . . . . . . . . . . . . . . . . . . . . . . 772-115 . . . . . . . . 8-13 Washer . . . . . . . . . . . . . . . . . . . . . . . 772-127 . . . . . . . . 8-13 Washer . . . . . . . . . . . . . . . . . . . . . . . 774-123 . . . . . . . . 3-13 Washer . . . . . . . . . . . . . . . . . . . . . . . 774-123 . . . . . . . . 3-19 Wheel (Black) . . . . . . . . . . . . . . . . . . . 1002754/003 . . . . 2-5 Wheel (Neutral) . . . . . . . . . . . . . . . . . 1002754/002 . . . . 2-5 Wheel (Red) . . . . . . . . . . . . . . . . . . . . 1002754/001 . . . . 2-5 Wheel (Tan) . . . . . . . . . . . . . . . . . . . . 1002754/007 . . . . 2-5 Wheel Assembly, Drive . . . . . . . . . . . . 850-138-112/001 . 4-15 Wheel Assembly, Drive . . . . . . . . . . . . 850-138-112/002 . 4-15 Wheel Assembly, Drive . . . . . . . . . . . . 850-138-112/003 . 4-15 Wheel Assembly, Drive . . . . . . . . . . . . 850-138-112/004 . 4-15 Wheel Assembly, Drive . . . . . . . . . . . . 850-138-112/006 . 4-15 Wheel Assembly, Load, 6000 lb.,. . . . . . . . . . . . . . . . . . . . . .

Models 111/112/113 . . . . . . . . . . . . Ref.. . . . . . . . . . . . . 2-3 Wheel Assembly, Load, 8000 lb.,. . . . . . . . . . . . . . . . . . . . . .

Models 112/113, Single Wheel . . . . . Ref.. . . . . . . . . . . . . 2-3 Wheel Assembly, Load, 8000 lb.,. . . . . . . . . . . . . . . . . . . . . .

Models 112/113, Tandem Full Wheel . Ref.. . . . . . . . . . . . . 2-3 Wheel Assembly, Load, 8000 lb.,. . . . . . . . . . . . . . . . . . . . . . .

Models 112/113, Tandem Split Wheel. Ref.. . . . . . . . . . . . . 2-3 Wheel Assembly, Load . . . . . . . . . . . . Ref.. . . . . . . . . . . . 7-11 Wheel Assembly, Load . . . . . . . . . . . . Ref.. . . . . . . . . . . . 7-15 Wheel Assembly, Load . . . . . . . . . . . . Ref.. . . . . . . . . . . . . 7-7

12/19/2005

Description

Part No.

Page

Wheel Assembly. . . . . . . . . . . . . . . . . Ref. . . . . . . . . . . . . 2-5 Wheel, Load . . . . . . . . . . . . . . . . . . . 632-069/002 . . . 7-23 Wheel, Load . . . . . . . . . . . . . . . . . . . 632-069/002 . . . 7-25 Wheel, Load . . . . . . . . . . . . . . . . . . . 632-069/003 . . . 7-23 Wheel, Load . . . . . . . . . . . . . . . . . . . 632-069/003 . . . 7-25 Wheel, Load . . . . . . . . . . . . . . . . . . . 632-069/007 . . . 7-23 Wheel, Load . . . . . . . . . . . . . . . . . . . 632-069/007 . . . 7-25 Wheel, Load . . . . . . . . . . . . . . . . . . . 632-069/107 . . . 7-23 Wheel, Load . . . . . . . . . . . . . . . . . . . 632-069/107 . . . 7-25 Wheel, Load . . . . . . . . . . . . . . . . . . . 632-071/002 . . . 7-29 Wheel, Load . . . . . . . . . . . . . . . . . . . 632-071/003 . . . . 7-29 Wheel, Load . . . . . . . . . . . . . . . . . . . 632-071/007 . . . 7-29 Wheel, Load . . . . . . . . . . . . . . . . . . . 632-071/107 . . . . 7-29 Wheel, Load . . . . . . . . . . . . . . . . . . . 632-076/002 . . . 7-27 Wheel, Load . . . . . . . . . . . . . . . . . . . 632-076/003 . . . . 7-27 Wheel, Load . . . . . . . . . . . . . . . . . . . 632-076/007 . . . 7-27 Wheel, Load . . . . . . . . . . . . . . . . . . . 632-076/107 . . . . 7-27 Wheel, Load . . . . . . . . . . . . . . . . . . . 632-157/002 . . . 7-23 Wheel, Load . . . . . . . . . . . . . . . . . . . 632-157/002 . . . 7-25 Wheel, Load . . . . . . . . . . . . . . . . . . . 632-157/007 . . . 7-23 Wheel, Load . . . . . . . . . . . . . . . . . . . 632-157/007 . . . 7-25 Wheel, Load . . . . . . . . . . . . . . . . . . . 632-157/107 . . . 7-23 Wheel, Load . . . . . . . . . . . . . . . . . . . 632-157/107 . . . 7-25 Wheel . . . . . . . . . . . . . . . . . . . . . . . . 632-421/CR7 . . . . 2-11 Wheel . . . . . . . . . . . . . . . . . . . . . . . . 671-041/07 . . . . . . 2-9 Wire Assembly, Auxiliary . . . . . . . . . . 850-136-998 . . . . . 8-5 Wire Assembly, Snubber . . . . . . . . . . . 850-136-319 . . . . 5-10 Wire Assembly, Snubber . . . . . . . . . . . 850-136-319 . . . . 5-17 Yoke Weldment . . . . . . . . . . . . . . . . . 671-012/02 . . . . 2-11

A-12

1050188A

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Numerical Parts Index

APPENDIX B Part No.

Description

Numerical Parts Index Page

Part No.

029-005-390/013 .....Cable Assembly (F1 to MD-E1) ........... 5-17 029-005-390/013 .....Cable Assembly (F1 to MD-E1) ............. 5-9 029-005-450/014 .....Cable Assembly (F2 to MD-E2) ........... 5-17 029-005-450/014 .....Cable Assembly (F2 to MD-E2) ............. 5-9 060-205....................Clevis .............................................. 4-13 060-218....................Clevis Casting ................................... 4-5 1002754/001 ..........Wheel (Red) ...................................... 2-5 1002754/002 ..........Wheel (Neutral) ................................. 2-5 1002754/003 ..........Wheel (Black) .................................... 2-5 1002754/007 ..........Wheel (Tan) ...................................... 2-5 1-012-070/04 ...........Connector ........................................ 3-14 1-012-070/04 ...........Connector ........................................ 5-17 1-012-070/04 ...........Connector, 2 Pin ................................. 5-9 1-012-070/05 ...........Connector, 12 Pin ............................. 5-27 1-012-071 .................Pin, Contact ..................................... 5-27 1-012-498 .................Plug, Sealing .................................... 5-27 1-012-500/002 .........Seal, Wire 2 Lead............................... 5-9 1-012-500/002 .........Seal, Wire ....................................... 3-14 1-012-500/012 .........Seal, Wire (12 Circuit) ...................... 5-27 1014450 ..................Strap ............................................... 5-11 1014535 ..................Rail, Grab, Finished .......................... 5-27 1015197 ..................Mount Machined, Coast .................... 8-37 1015198 ..................Clamp ............................................. 8-37 1015666/400 ..........Cylinder, Lift ....................................... 6-9 1015666/414 ..........Gland, Machined ............................... 6-9 1015666/421 ..........Kit, Seal............................................. 6-9 1015666/600 ..........Cylinder, Lift ....................................... 6-9 1015666/621 ..........Kit, Seal............................................. 6-9 1015666 ..................Cylinder Assembly, Lift......................... 6-3 1016119 ..................Pivot, Tandem Weldment ................... 7-27 1016124 ..................Bushing, Flanged .............................. 7-27 1016907 ..................Actuator, CoastPRO™ ...................... 8-30 1017145/001 ..........Harness, Rabbit Handle, ........................... ................................CoastPRO™ .................................... 5-10 1017147/019 ..........Cable, Tractor, Load Backrest ............. 8-19 1017147/025 ..........Cable, Tractor, Load Backrest ............. 8-19 1017148/001 ..........Jumper............................................. 5-10 1017148/101 ..........Jumper............................................. 5-10 1017847/01 ............Housing ............................................. 2-9 1017847 ..................Caster Assembly, Springless ................. 2-7 1018776 ..................Washer, Felt..................................... 7-27 1018922 ..................Switch Assembly, Coast Engage ......... 3-14 1019396 ..................Decal, Tow Specification, U.S............. 2-31 1019397 ..................Decal, Tow Specification, Canada ...... 2-31 1019920 ..................Caster Assembly .............................. 2-11 1019920 ..................Caster Assembly, Heavy Duty Spring..... 2-7 1020095 ..................Strap, Static, EE................................ 5-17 1020628 ..................Cam/Return Lever Assembly .............. 3-23 1022172 ..................Cap Handle, Left-Hand ...................... 3-13 1022172 ..................Cap, Handle, Left-Hand ..................... 3-19 1022173 ..................Cap Handle, Right-Hand.................... 3-13 1022173 ..................Cap, Handle, Right-Hand................... 3-19 1022910 ..................Harness, Rabbit Handle ..................... 5-10 1023724 ..................Pin, Tractor Link Support ...................... 7-3 1023730 ..................Bell Crank Subassembly, Left-Hand ...... 7-11 1023730 ..................Bell Crank Subassembly, Left-Hand ........ 7-7 1023731 ..................Bell Crank Subassembly, Right-Hand ... 7-11 1023731 ..................Bell Crank Subassembly, Right-Hand ..... 7-7 1023732 ..................Bell Crank Subassembly, Left-Hand ...... 7-15 1023733 ..................Bell Crank Subassembly, Right-Hand ... 7-15 1024340/001 ..........Motor Controller ...................................... ................................(S/N 54000 and Up) ....................... 5-10 1025048 ..................Clevis, Machined, Cylinder ................. 7-3 1025348/007 ..........Bearing, Sleeve ................................ 7-23

1050188A

Description

Page

1025349/001 .......... Bearing, Sleeve ................................ 7-15 1025349/003 .......... Bearing, Sleeve ................................ 7-11 1025349/003 .......... Bearing, Sleeve .................................. 7-7 1025349/006 .......... Bearing, Sleeve ................................ 7-11 1025349/006 .......... Bearing, Sleeve ................................ 7-15 1025349/006 .......... Bearing, Sleeve .................................. 7-7 1025349/007 .......... Bearing, Sleeve ................................ 7-19 1025349/007 .......... Bearing, Sleeve ................................ 7-21 1025349/007 .......... Bearing, Sleeve ................................ 7-25 1025349/007 .......... Bearing, Sleeve ................................ 7-27 1025349/007 .......... Sleeve, Bearing ................................ 7-17 1025351/002 .......... Fork, Trail, Machined ........................ 7-23 1025353/002 .......... Fork, Trail, Machined ........................ 7-25 1025355 .................. Fork, Trail, Machined ........................ 7-27 1025632/001 .......... Decal, Tow Warning ......................... 2-31 1025643 .................. Decal, Tow Warning, Bilingual ........... 2-31 1026364/084 .......... Rod Assembly, Pull, 84 in. ........................ ................................ Fork Length (With two 42" Pallets) ...... 7-21 1026364/096 .......... Rod Assembly, Pull, 84 in., ....................... ................................ 93 in. and 96 in. Fork Length ........... 7-21 1026364/103 .......... Rod Assembly, Pull, .................................. ................................ 103 in. Fork Length ......................... 7-21 1026364/120 .......... Rod Assembly, Pull, 120 in., Triplet ..... 7-21 1026364/122 .......... Rod Assembly, Pull, .................................. ................................ 103 in. Fork Length ......................... 7-21 1026364/144 .......... Rod Assembly, Pull, 144 in., Triplet............ ................................ (116.34 in. Rod Length Hole to Hole) . 7-21 1026364/244 .......... Rod Assembly, Pull, 144 in., Triplet............ ................................ (95.845 in. Rod Length Hole to Hole) . 7-21 1026364/284 ........... Rod Assembly, Pull, 84 in. Fork Length .... 7-21 1026364/344 .......... Rod Assembly, Pull, Triplet, Standard........... .................................. (133.905 in. Rod Length Hole to Hole) ... 7-21 1026364/396 .......... Rod Assembly, Pull, 84 in. and 96 in. ........ ................................ Fork Length ...................................... 7-21 1026364/444 .......... Rod Assembly, Pull, Triplet, Standard........... .................................. (113.405 in. Rod Length Hole to Hole) ... 7-21 1026364/496 .......... Rod Assembly, Pull, 84 in. and 93 in. ........ ................................ Fork Length, Extended ....................... 7-21 1026364/544 .......... Rod Assembly, Pull, Triplet, Extended.......... .................................. (139.905 in. Rod Length Hole to Hole) ... 7-21 1026364/644 .......... Rod Assembly, Pull, Triplet, Extended.......... .................................. (119.405 in. Rod Length Hole to Hole) ... 7-21 1026365/084 .......... Rod Assembly, Pull, 84 in. ........................ ................................ Fork Length (With two 42 in. Pallets) .. 7-19 1026365/096 .......... Rod Assembly, Pull, 84 in., ....................... ................................ 93 in. and 96 in. Fork Length ........... 7-19 1026365/103 .......... Rod Assembly, Pull, .................................. ................................ 103 in. Fork Length ......................... 7-19 1026365/109 .......... Rod Assembly, Pull, .................................. ................................ 84 in. Fork Length (Australia) ............ 7-19 1026365/122 .......... Rod Assembly, Pull, .................................. ................................ 103 in. Fork Length .......................... 7-19 1026365/284 .......... Rod Assembly, Pull, .................................. ................................ 84 in. Fork Length (Australia) ............ 7-19 1026365/396 .......... Rod Assembly, Pull, .................................. ................................ 84 in. 93 in. and 96 in. Fork Length .. 7-19 1026365/496 .......... Rod Assembly, Pull, .................................. ................................ 84 in., 93 in. and 96 in. Fork Length ......... ................................ (Extended Operator Compartment) .... 7-19 1026370 .................. Pin, Spiral........................................ 7-11 1026376 .................. Pin, Spiral........................................ 7-15 1026377/001 .......... Block, Pivot, Right-Hand..................... 7-11 1026377/001 .......... Block, Pivot, Right-Hand....................... 7-7 1026377/002 .......... Block, Pivot, Right-Hand..................... 7-15

B-1

12/19/2005

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Numerical Parts Index

Part No.

Description

Page

Part No.

1026378/001.......... Block, Pivot, Left-Hand........................7-11 1026378/001.......... Block, Pivot, Left-Hand..........................7-7 1026378/002.......... Block, Pivot, Left-Hand........................7-15 1026379.................. Shaft Weldment, Pivot ........................7-15 1026383.................. Shaft Weldment, Front Link .................7-15 1026383.................. Shaft, Front Link Weldment .................7-11 1026383.................. Shaft, Front, Link Weldment ..................7-7 1026386/001.......... Shaft, Truck Link Weldment ...................7-3 1026386/002.......... Shaft, Truck Link Weldment ...................7-3 1026637.................. Shaft, Pivot ......................................7-11 1026637.................. Shaft, Pivot .........................................7-7 1027267/001.......... Grip, Handle .................................3-23 1027665.................. Decal, Brakes ...................................2-32 1027666.................. Decal, Brakes, Bilingual .....................2-32 1-030-001 ................ Strip, Terminal.....................................8-5 1-030-002 ................ Insulator .............................................8-5 1030342/032.......... Rod Assembly, Pull, 32 in. Fork Length .7-17 1030342/036.......... Rod Assembly, Pull, 36 in. Fork Length .7-17 1030342/042.......... Rod Assembly, Pull, 42 in. Fork Length .7-17 1030342/048.......... Rod Assembly, Pull, 48 in. Fork Length .7-17 1030342/060.......... Rod Assembly, Pull, 60 in. Fork Length .7-17 1030342/132.......... Rod Assembly, Pull, 32 in. Fork Length .7-17 1030342/136.......... Rod Assembly, Pull, 36 in. Fork Length .7-17 1030342/142.......... Rod Assembly, Pull, 42 in. Fork Length .7-17 1030342/148.......... Rod Assembly, Pull, 48 in. Fork Length .7-17 1030342/160.......... Rod Assembly, Pull, 60 in. Fork Length .7-17 1030342/336.......... Rod Assembly, Pull, 36 in. Fork Length .7-17 1030342/342.......... Rod Assembly, Pull, 42 in. Fork Length .7-17 1030342/348.......... Rod Assembly, Pull, 48 in. Fork Length .7-17 1030342/360.......... Rod Assembly, Pull, 60 in. Fork Length .7-17 1030342/448.......... Rod Assembly, Pull, 48 in. Fork Length ....... ................................ (Extended Operator Compartment) ......7-17 1030342/460.......... Rod Assembly, Pull, 60 in. Fork Length ....... ................................ (Extended Operator Compartment) ......7-17 1030380.................. Decal, XD.........................................2-31 1030583/236.......... Rod Assembly, Pull, 36 in. Fork Length .7-17 1030583/242.......... Rod Assembly, Pull, 42 in. Fork Length .7-17 1030583/246.......... Rod Assembly, Pull, 46 in. Fork Length .7-17 1030583/248.......... Rod Assembly, Pull, 48 in. Fork Length .7-17 1030583/260.......... Rod Assembly, Pull, 60 in. Fork Length .7-17 1030754.................. Gear, Potentiometer...........................3-13 1030754.................. Gear, Potentiometer...........................3-19 1030760.................. Bracket, Potentiometer........................3-13 1030760.................. Bracket, Potentiometer........................3-19 1036079.................. Link Assembly, Top ..............................7-3 1039379.................. Hose Assembly .................................. 6-3 1039380.................. Hose Assembly .................................. 6-3 1041576.................. Bumper Installation ............................8-15 1041577.................. Plate, Bumper, Models 113/114 ........8-15 1044706.................. Sleeve, Pin, Eccentric ..........................7-7 1044707.................. Pin, Eccentric ...................................... 7-7 1044708.................. Pin, Eccentric ....................................7-11 1044709.................. Pin, Eccentric, 8000 lb. .....................7-15 1045246/001.......... Tube, Spacer ....................................7-15 1045247/001.......... Pipe, Spacer.....................................7-11 1045247/001.......... Pipe, Spacer.......................................7-7 1049306.................. Pump, Lift and Motor Assembly .............6-3 1049306.................. Pump, Lift and Motor Assembly .............6-7 1050893/001.......... Shaft, Rear Link .................................7-11 1050893/001.......... Shaft, Rear Link ...................................7-7 1050893/002.......... Shaft, Rear Link .................................7-15 1-074-104/001 ........ Standoff, Fuse .....................................5-9 1-085-155/001 ........ Knob, Coast Control ..........................8-33 1-100-010 ................ Relay ...............................................5-10 1-100-010 ................ Relay ...............................................5-18 1-105-224/01 .......... Contact Assembly, Fixed ....................5-29 1-105-224/01 .......... Contact Assembly, Fixed ....................5-31 1-105-224/02 .......... Contact Assembly, Moving .................5-29

12/19/2005

Description

Page

1-105-224/02 ...........Contact Assembly, Moving................. 5-31 1-105-224/03 ...........Cover, Top ....................................... 5-29 1-105-224/03 ...........Cover, Top ....................................... 5-31 1-105-224/04 ...........Screw, Top Cover.............................. 5-29 1-105-224/04 ...........Screw, Top Cover.............................. 5-31 1-105-224/05 ...........Spring, Return .................................. 5-29 1-105-224/05 ...........Spring, Return .................................. 5-31 1-105-224/06 ...........Coil and Frame Assembly .................. 5-29 1-105-224/07 ...........Kit, Tip Contactor .............................. 5-29 1-105-224/08 ...........Cap, End ......................................... 5-29 1-105-224/09 ...........Shield, Dust...................................... 5-29 1-105-224/09 ...........Shield, Dust...................................... 5-31 1-105-224/10 ...........Bracket ............................................ 5-29 1-105-224/10 ...........Bracket ............................................ 5-31 1-105-224 .................Contactor Assembly .......................... 5-29 1-105-224 .................Contactor, Main ................................. 5-9 1-105-231/06 ...........Coil and Frame Assembly .................. 5-31 1-105-231/11 ...........Insulator, Main Terminal..................... 5-31 1-105-231/12 ...........Shroud, Upper, Steel ......................... 5-31 1-105-231/13 ...........Screw, Shroud .................................. 5-31 1-105-231 .................Contactor Assembly, EE ..................... 5-17 1-105-231 .................Contactor Assembly, EE ..................... 5-31 1-110-920/092 .........Resistor, Heater................................. 3-13 1-110-920/092 .........Resistor, Heater................................. 3-19 1-120-105 .................Potentiometer.................................... 3-14 1-120-105 .................Potentiometer.................................... 3-20 114-010-523 .............Screw, Bracket, Adjust....................... 4-13 114-010-523 .............Screw, Brake. Adjusting....................... 4-5 1-150-087 .................Switch, Lift Limit ............................... 5-18 1-150-087 .................Switch, Lift Limit ................................ 5-11 1-150-324 .................Microswitch .................................... 4-13 1-150-324 .................Microswitch ...................................... 4-5 1-150-324 .................Microswitch ...................................... 4-9 1-150-324 .................Switch ............................................. 5-17 1-150-324 .................Switch, Lift Limit ................................ 5-10 1-150-376 .................Switch, Rotary, 2 Position, Keyless ...... 5-35 1-150-380 .................Switch, Rotary, 3 Position, Keyless ...... 5-35 1-150-383 .................Switch ............................................ 3-14 1-150-383 .................Switch ............................................ 3-20 1-150-384 .................Switch ............................................. 3-14 1-150-385 .................Actuator........................................... 3-14 1-150-386 .................Boot, Switch ..................................... 8-33 1-150-386 .................Boot, Switch ..................................... 8-37 1-150-386 .................Seal, Boot, Switch............................. 3-14 1-150-391 .................Switch, Key, 3 Position ...................... 5-35 1-150-392 .................Switch, Key, 2 Position ...................... 5-35 1-150-418 .................Switch ............................................. 3-20 1-150-418 .................Switch, Function................................ 3-13 1-150-418 .................Switch, Function................................ 3-14 1-150-418 .................Switch, Function................................ 3-19 1-150-418 .................Switch, Function................................ 3-20 1-150-429 .................Switch, Rabbit/Horn ......................... 5-27 1-150-430 .................Switch, Lift/Lower ............................. 5-27 1-150-437/001 .........Switch, Lift ....................................... 8-19 1-150-437/002 .........Switch, Lower ................................... 8-19 1-150-437/003 .........Switch, Horn .................................... 8-19 1-150-442 .................Actuator, Lift Limit .............................. 5-11 1-150-442 .................Actuator, Switch, Lift Limit................... 5-18 1-150-445 .................Switch, Jog ...................................... 3-13 1-150-445 .................Switch, Jog ...................................... 3-20 1-150-446 .................Switch ............................................. 8-37 1-150-447 .................Switch ............................................. 8-37 1-150-449 .................Switch ............................................. 8-33 1-150-450 .................Switch ............................................. 8-33 1-187-094/005 .........Motor Controller (Up to S/N 53999) .. 5-10 1-187-094/006 .........Motor Controller ............................... 5-11 1-187-098 .................Controller, Motor .............................. 5-17 223-000-916 .............Rotary Switch (2 Position) (EE) ............ 5-35

B-2

1050188A

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Numerical Parts Index

Part No.

Description

Page

Part No.

247-011/005............Tubing, Polyflo.................................... 6-3 247-011/005............Tubing, Polyflo.................................... 6-3 360-067/002............Roller............................................... 7-31 360-067/004............Roller............................................... 7-11 360-067/004............Roller............................................... 7-15 360-067/004............Roller................................................. 7-7 400-004....................Shaft, Drive Wheel............................ 4-17 400-059/02..............Cam ............................................... 4-22 400-059/02..............Cam ............................................... 4-23 400-059/04..............Clip ................................................ 4-22 400-059/04..............Clip................................................. 4-23 400-059/05..............Shoe Assembly ................................ 4-22 400-059/05..............Shoe Assembly ................................ 4-23 400-059/06..............Spring, Return .................................. 4-22 400-059/06..............Spring, Return .................................. 4-23 400-059/94..............Lever .............................................. 4-22 400-060/01..............Plate, Backing .................................. 4-22 400-060/01..............Plate, Backing .................................. 4-23 400-060....................Brake Assembly ................................ 4-13 400-060....................Brake Assembly ................................ 4-22 400-060....................Brake Assembly .................................. 4-5 400-080/01..............Lever, Spline..................................... 4-23 400-080....................Brake Assembly ................................ 4-23 400-080....................Brake Assembly .................................. 4-9 400-137....................Gear, Helical Pinion (20 to 1) ............ 4-17 400-138....................Gear, Helical (20 to 1) ..................... 4-17 400-216....................Gear, Helical Pinion (15 to 1) ............ 4-17 400-217....................Gear, Helical (15 to 1) ..................... 4-17 411-421/001............Decal .............................................. 5-21 411-511/002............Decal, Raymond ............................... 2-31 411-511/015............Decal, Raymond ............................... 2-31 411-534....................Decal, Emergency Disconnect............. 2-31 411-552....................Decal, Warning ................................ 2-31 411-582....................Decal, Made in Canada .................... 2-31 411-633....................Decal, Caution, Bilingual ................... 2-31 411-637/001............Decal, Emergency Disconnect............. 2-31 411-661/001............Decal, Bypass................................... 2-31 411-681....................Decal, Replacement Instructions .......... 2-31 411-693....................Decal, Operating Instructions ............. 2-31 411-773....................Decal, No Riding, Bilingual................ 2-31 411-826....................Decal ................................................ 8-5 411-908....................Decal, Coast, Safety.......................... 2-32 411-909....................Decal, Coast, Safety, Bilingual............ 2-32 411-910....................Pinstripe........................................... 2-31 411-911....................Decal, Warning ................................ 2-31 411-912....................Decal, Warning, French..................... 2-31 411-920....................Decal, Torque Specifications............... 2-31 411-923....................Decal, Coast, Caution ....................... 2-32 412-001....................Bumper............................................ 8-37 412-469....................Decal, Coast Safety........................... 8-23 412-469....................Decal, Coast Safety........................... 8-27 412-471....................Decal, Coast Safety, Bilingual............. 8-23 412-471....................Decal, Coast Safety, Bilingual............. 8-27 412-526....................Decal, Installation Checkout ............... 2-32 412-578....................Decal, Disassembly Warning.............. 8-29 412-657....................Decal, 3 Position............................... 5-35 412-657....................Decal, Key Switch, 3 Position ............. 2-32 412-658....................Decal, 2 Position............................... 5-35 412-658....................Decal, Key Switch, 2 Position ............. 2-32 412-697....................Decal, Torque, Walkie ......................... 5-9 412-702....................Decal, Warning ............................... 2-32 412-721....................Decal, Fault Code Explanation ........... 2-31 412-807....................Decal, Rabbit ................................... 2-32 412-901/001............Decal, Warning, English .................... 2-31 412-902/001............Decal, Warning, Bilingual.................. 2-31 412-903/001............Decal, Warning, English .................... 2-31 412-904/001............Decal, Warning, Bilingual.................. 2-31 412-905/001............Decal, Warning, English .................... 2-32

1050188A

Description

Page

412-906/001 ........... Decal, Warning, Bilingual ................. 2-32 412-911 ................... Label, Coast Activation...................... 8-23 412-911 ................... Label, Coast Activation...................... 8-27 412-912 ................... Decal, ISO 9001/14001.................. 2-31 412-913 ................... Decal, CoastPRO™.......................... 2-32 412-918 ................... Decal, Special Canadian Supplement . 2-32 412-927 ................... Decal, CoastPRO™.......................... 2-32 413-035 ................... Pad, Leg Guard................................ 2-31 413-069 ................... Bumper, Handle ................................. 3-3 413-091/001 ........... Pad, Platform .......................................... ................................ (Standard Operators Compartment) .... 2-31 413-091/002 ........... Pad, Platform Extension ..................... 2-31 413-091/003 ........... Pad, Platform ................................... 2-31 413-096 ................... Bumper, Handle ................................. 3-9 413-097 ................... Decal, Coast, Safety ......................... 8-37 413-098 ................... Decal, Coast, Safety (Bilingual) .......... 8-37 441-015 .................. Bearing, Non-Shielded ...................... 7-23 441-015 .................. Bearing, Non-Shielded ...................... 7-25 441-015 ................... Bearing ........................................... 7-29 441-127 .................. Bearing, Shield ................................ 7-23 441-127 .................. Bearing, Shield ................................ 7-25 441-127 .................. Bearing, Shield ................................ 7-27 441-127 ................... Bearing ........................................... 2-11 441-127 ................... Bearing ........................................... 7-29 442-205 ................... Bearing, Commutator End.................... 6-7 442-210 ................... Bearing, Drive End ............................. 6-7 447-043 ................... Bearing .......................................... 4-17 447-045 ................... Bearing, Cone.................................... 2-5 447-104 ................... Bearing .......................................... 4-17 447-105 ................... Bearing .......................................... 4-17 447-518 ................... Bearing, Cup ..................................... 2-5 460-014 ................... Bushing ............................................ 3-3 460-061 ................... Bushing ........................................... 8-33 460-102 ................... Bushing ............................................. 3-9 460-187 ................... Bushing ........................................... 8-29 462-002 ................... Bearing ........................................... 3-13 462-002 ................... Bearing ........................................... 3-20 462-032 ................... Bushing, Flanged.............................. 4-21 512-574 ................... Decal, EE......................................... 2-32 530-638 ................... Seal, Oil.......................................... 4-17 530-687 ................... Seal, Oil.......................................... 4-19 540-068/416 ........... Spacer .............................................. 6-9 540-068/417 ........... Ring, Retaining, Internal ...................... 6-9 540-068/418 ........... Ring, Retaining, External ..................... 6-9 540-116/411 ........... Housing, Barrel Weldment ................... 6-9 540-116/412 ........... Piston, Machined................................ 6-9 540-116/413 ........... Rod Weldment, Piston ......................... 6-9 560-206/123 ........... Valve, Flow Control............................. 6-7 560-206/125 ........... Valve, Relief ....................................... 6-7 560-206/129 ........... Valve Stem......................................... 6-7 560-206/131 ........... Pump Assembly, Lift............................. 6-7 560-207/114 ........... Coil, 24 Volt ...................................... 6-7 560-209/04 ............. Valve Assembly, Check........................ 6-7 560-213/01 ............. Kit, Seal ............................................ 6-7 560-213/03 ............. Motor................................................ 6-7 560-213/04 ............. Adapter Kit ........................................ 6-7 560-213/06 ............. Kit, Switch Start Service....................... 6-7 560-213/07 ............. Brush Set (Holder and Springs)............. 6-7 560-217/05 ............. Kit, Reservoir With Tubes ..................... 6-7 560-217/09 ............. Strainer ............................................. 6-7 560-217/135 ........... Kit, Elbow With Vent Plug ................... 6-7 570-206/02 ............. Bearing ........................................... 5-43 570-206/02 ............. Bearing ........................................... 5-45 570-214/512 ........... Ring, Retaining................................. 5-43 570-214/512 ........... Ring, Retaining................................. 5-45 570-325/511 ........... Armature and Fan Assembly .............. 5-45 570-388/511 ........... Bolt, End Head Commutator............... 5-43 570-388/511 ........... Bolt, End Head Commutator............... 5-45

B-3

12/19/2005

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Numerical Parts Index

Part No.

Description

Page

Part No.

570-389/511 ........... Kit, Field Coil....................................5-43 570-446/516 ........... Spring, Brush (4) ...............................5-43 570-446/516 ........... Spring, Brush (4) ...............................5-45 570-449/514 ........... Brush Box Assembly...........................5-43 570-449/514 ........... Brush Box Assembly...........................5-45 570-450/511 ........... Fan..................................................5-43 570-450/511 ........... Fan..................................................5-45 570-450/512 ........... Armature and Fan Assembly ...............5-43 570-863/513 ........... Kit, Lead Assembly ............................5-43 570-863/513 ........... Kit, Lead Assembly ............................5-45 570-867/512 ........... Head, Commutator End .....................5-43 570-867/512 ........... Head, Commutator End .....................5-45 570-869/551 ........... Brush (4 per).....................................5-43 570-869/551 ........... Brush (4 per).....................................5-45 570-869/701 ........... Drive Motor, 8000 lb. .......................5-41 570-869/701 ........... Motor, Drive, 8000 lb. Only...............4-19 570-869/711 ........... Armature..........................................5-41 570-869/712 ........... Frame and Field Assembly..................5-41 570-869/713 ........... Bushing, Flanged ..............................5-41 570-869/718 ........... Head, Commutator End .....................5-41 570-869/719 ........... Brush Holder.....................................5-41 570-869/723 ........... Lead Assembly (A1) ..........................5-41 570-869/724 ........... Lead Assembly (A2) ..........................5-41 570-869/725 ........... Bearing, Commutator End ..................5-41 570-869/726 ........... Ring, Lock ........................................5-41 570-869/727 ........... Ring, Lock ........................................5-41 570-869/728 ........... Bushing, Flanged ..............................5-41 570-869/731 ........... Disc, Spring......................................5-41 570-869/735 ........... Brush ...............................................5-41 570-869/736 ........... Fan..................................................5-41 570-869/737 ........... Sleeve..............................................5-41 570-869/738 ........... Spring, Brush ....................................5-41 570-870/500 ........... Motor, Drive .....................................4-19 570-870/500 ........... Motor, Drive, Walkie .........................5-43 570-871/500 ........... Drive Motor, EE.................................5-45 570-871/500 ........... Motor, Drive (EE) ..............................4-19 570-871/511 ........... Kit, Frame and Field Coil ...................5-45 570-871/512 ........... Band Assembly, Commutator ..............5-45 570-871/513 ........... Band Assembly, Fan ..........................5-45 590-004/01 ............. Key .................................................5-35 590-507 ................... Fuse, 10 amp .....................................8-5 590-514 ................... Fuse, 15 amp (FU3).............................5-9 590-514 ................... Fuse, 15 amp ...................................5-17 590-587/109 ........... Fuse, 150 amp (FU1).........................5-10 590-587/109 ........... Fuse, 150 amp .................................5-21 590-587/113 ........... Fuse, 250 amp (FU2)...........................5-9 590-587/113 ........... Fuse, 250 amp .................................5-21 590-628/001 ........... Alarm, Horn .......................................8-3 590-643/004 ........... Horn, 24 Volt....................................5-32 590-701 ................... Battery Connector .............................5-37 590-741/005 ........... Sleeve..............................................5-37 591-629/001 ........... Indicator Assembly, LED .....................5-17 591-629/001 ........... Indicator, LED, Red ..............................5-9 591-629/001 ........... Indicator, Light ..................................3-14 600-234 ................... Clamp, Cable ...................................5-10 600-234 ................... Clamp, Cable ...................................5-18 600-253 ................... Grommet..........................................8-19 600-316 ................... Grip, Cable......................................5-11 600-316 ................... Grip, Cable......................................5-18 610-307 ................... Shaft, Flexible ...................................3-23 611-028 ................... Strap ...............................................5-17 611-028 ................... Strap .................................................5-9 611-029 ................... Strap .................................................8-3 611-035 ................... Tubing, Shrinkable ............................5-17 611-044 ................... Mount, Strap ....................................5-17 611-044 ................... Mount, Strap ......................................5-9 611-070/005 ........... Sheath, Expando...............................5-11 611-070/005 ........... Sheath, Expando...............................5-18

12/19/2005

Description

Page

630-229/001............Tire, Rubber ..................................... 4-15 630-229/002............Tire, Rubber ..................................... 4-15 630-356/001............Tire, Rubber ..................................... 4-15 630-356/002............Tire, Rubber ..................................... 4-15 632-069/002 ...........Wheel, Load .................................... 7-23 632-069/002 ...........Wheel, Load .................................... 7-25 632-069/003 ...........Wheel, Load .................................... 7-23 632-069/003 ...........Wheel, Load .................................... 7-25 632-069/007 ...........Wheel, Load .................................... 7-23 632-069/007 ...........Wheel, Load .................................... 7-25 632-069/107 ...........Wheel, Load .................................... 7-23 632-069/107 ...........Wheel, Load .................................... 7-25 632-071/002 ...........Wheel, Load .................................... 7-29 632-071/003............Wheel, Load .................................... 7-29 632-071/007 ...........Wheel, Load .................................... 7-29 632-071/107............Wheel, Load .................................... 7-29 632-076/002 ...........Wheel, Load .................................... 7-27 632-076/003............Wheel, Load .................................... 7-27 632-076/007 ...........Wheel, Load .................................... 7-27 632-076/107............Wheel, Load .................................... 7-27 632-091/001............Tire, Poly ........................................ 4-15 632-091/002............Tire, Poly ........................................ 4-15 632-091/003............Tire, Poly ........................................ 4-15 632-091/103............Tire, Poly ........................................ 4-15 632-157/002 ...........Wheel, Load .................................... 7-23 632-157/002 ...........Wheel, Load .................................... 7-25 632-157/007 ...........Wheel, Load .................................... 7-23 632-157/007 ...........Wheel, Load .................................... 7-25 632-157/107 ...........Wheel, Load .................................... 7-23 632-157/107 ...........Wheel, Load .................................... 7-25 632-421/CR7............Wheel ............................................. 2-11 671-012/001............Caster Assembly ............................... 2-11 671-012/001............Caster Assembly, Heavy Duty Spring..... 2-7 671-012/02 .............Yoke Weldment ................................ 2-11 671-012/03..............Seal, Felt ......................................... 2-11 671-012/04..............Bearing, Thrust ................................. 2-11 671-012/07..............Bearing, Cup.................................... 2-11 671-012/08..............Bearing, Cone .................................. 2-11 671-012/12..............Spring, Compression ......................... 2-11 671-012/13..............Spring, Compression ......................... 2-11 671-012/14..............Locator, Spring ................................. 2-11 671-012/16..............Bushing ........................................... 2-11 671-012/17..............Hinge Assembly, Pin.......................... 2-11 671-012/22..............Fitting, Grease, Axle ......................... 2-11 671-012/32..............Fitting, Grease, Yoke ......................... 2-11 671-013/01..............Spring, Compression ......................... 2-11 671-013/02..............Spring, Compression ......................... 2-11 671-015/07..............Pin, Roll ..................................... 2-11 671-015/08..............Cap, Hub ........................................ 2-11 671-015/101............Plate Assembly ................................. 2-11 671-015/11..............Locator, Spring ................................. 2-11 671-015/12..............Shroud Assembly .............................. 2-11 671-015/15..............Hinge Assembly, Pin.......................... 2-11 671-015/16..............Axle Assembly.................................. 2-11 671-015/17..............Axle Assembly.................................. 2-11 671-015/18..............Pin, Roll ..................................... 2-11 671-041/02..............Plate, Base ......................................... 2-9 671-041/03..............Block, Torsion ..................................... 2-9 671-041/05..............Arm, Wheel Mounting......................... 2-9 671-041/06..............Spacer, Tube ...................................... 2-9 671-041/07..............Wheel ............................................... 2-9 671-041/08..............Bearing, Wheel .................................. 2-9 671-041/09..............Spacer, Wheel ................................... 2-9 671-041/11..............Bearing, Thrust ................................... 2-9 671-041/12..............O-Ring............................................... 2-9 671-041/13..............Bearing, Cup...................................... 2-9 671-041/14..............Bearing, King Pin................................ 2-9 671-041/15..............Shield, Bearing................................... 2-9

B-4

1050188A

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Numerical Parts Index

Part No.

Description

Page

Part No.

671-041/16..............Nut, King Pin...................................... 2-9 671-041/17..............Pin, King............................................ 2-9 671-041/18..............Axle, Wheel....................................... 2-9 671-041/19..............Bolt, Assembly .................................... 2-9 671-041/20..............Fitting, Grease.................................... 2-9 671-042/04..............Plate, Adjusting .................................. 2-9 671-042/22..............Bolt, Assembly .................................... 2-9 683-012....................Chain ................................................ 8-9 7-441-201/00 ..........Bearing .......................................... 4-19 7-448-001/04 ...........Cam Follower .................................... 3-9 7-448-001/047 .........Cam Follower .................................... 3-3 7-460-005/001 .........Bushing ............................................. 7-3 7-460-005/002 .........Bushing ............................................. 7-3 7-590-004/001 .........Switch, Push Button ........................... 3-20 771-156....................Washer ........................................... 7-29 7-750-808 .................Nut, Brass ........................................ 5-21 7-775-108 .................Washer, Flat, Brass ........................... 5-21 780-330/001............Bearing, Sleeve ................................ 7-11 780-330/001............Bearing, Sleeve .................................. 7-7 780-330/002............Bearing, Sleeve ................................ 7-15 782-405....................Plug, Vent......................................... 4-17 782-416....................Plug, Hex ......................................... 4-17 782-426....................Plug, Pipe ........................................ 4-17 792-211/006............Tee, Male Branch Elbow ...................... 6-3 792-212/009............Elbow, Male 90 Degree ...................... 6-3 792-478....................Elbow, 45 Degree............................... 6-3 792-480....................Tee, Swivel......................................... 6-3 792-514....................Elbow, Swivel, 90 Degree.................... 6-3 792-521....................Elbow, 90 Degree............................... 6-3 792-568....................Connector, O.R.B. Male ...................... 6-3 792-637....................Adaptor, O.R.B................................... 6-3 810-132....................Ring, Snap ....................................... 7-11 810-132....................Ring, Snap ....................................... 7-15 810-132....................Ring, Snap ......................................... 7-7 810-488/014............Ring, Push-on Retainer ....................... 2-36 810-728....................Pin, Roll ............................................. 3-9 810-740....................Pin .................................................. 8-33 810-747....................Pin, Spiral ........................................ 7-25 810-762 ...................Pin ................................................. 7-27 810-763....................Pin, Roll ............................................. 7-3 810-904....................Pin, Cotter.......................................... 4-9 810-930....................Pin, Cotter.......................................... 2-5 811-123....................Pin, Roll ............................................. 3-9 811-301....................Clamp ............................................. 8-23 811-301....................Clamp ............................................. 8-27 811-325/006............Clamp, Cable................................... 5-17 811-325/006............Clamp, Cable..................................... 5-9 811-325/007............Clamp, Cable................................... 8-19 812-000-178 .............Pin ................................................... 4-5 813-570/002............Nail, Grip........................................ 2-32 828-000-987 .............Sleeve ............................................... 3-9 828-001-335/006 .....Shaft, Roller ..................................... 2-36 828-001-335/007 .....Shaft, Roller ..................................... 2-36 828-001-335/008 .....Shaft, Roller ..................................... 2-36 828-001-335/016 .....Shaft, Roller ..................................... 2-36 828-001-429/007 .....Spacer, Pipe..................................... 2-36 828-001-429/010 .....Spacer, Pipe..................................... 2-36 828-001-429/022 .....Spacer, Pipe..................................... 2-36 828-001-429/023 .....Spacer, Pipe..................................... 2-36 828-003-193 .............Bolt, Hub ........................................ 4-15 828-004-080 .............Plug, Filler........................................ 4-17 828-005-547 .............Kit, Ring Set ..................................... 4-17 828-005-559 .............Insulator, Pass Through ...................... 5-21 828-005-616/001 .....Stud, Pass Through, M8 ..................... 5-21 828-006-726 .............Roller, Battery ................................... 2-36 828-006-727/008 .....Roller Assembly ............................... 2-35 828-006-727/010 .....Roller Assembly ............................... 2-35 828-006-727/011 .....Roller Assembly ............................... 2-35

1050188A

Description

Page

828-006-727/012..... Roller Assembly ............................... 2-35 828-006-843............. Pocket, Manual ................................ 2-31 830-044 ................... Spring, Lever Return ............................ 4-9 830-204 ................... Spring, Compression......................... 3-13 830-204 ................... Spring, Compression......................... 3-19 830-226 ................... Spring .............................................. 4-5 830-228 ................... Spring, Compression......................... 8-37 830-238 ................... Spring, Coast................................... 8-33 830-246 ................... Spring, Compression......................... 8-29 830-249 ................... Spring, Compression........................... 3-3 830-337 ................... Spring, Handle Return ........................ 3-9 830-339 ................... Spring, Handle Return ....................... 4-21 830-341 ................... Spring, Parking Brake ....................... 4-21 830-346 ................... Spring, Handle................................. 8-33 830-347 ................... Spring, Torsion ................................. 3-23 830-424 ................... Spring ............................................. 4-13 830-424 ................... Spring ............................................... 4-5 840-018 .................. Fitting, Grease ................................. 7-23 840-018 .................. Fitting, Grease ................................. 7-27 840-018 ................... Fitting, Grease ................................. 7-11 840-018 ................... Fitting, Grease ................................. 7-15 840-018 ................... Fitting, Grease ................................. 7-25 840-018 ................... Fitting, Grease ................................... 7-7 840-033 ................... Fitting, Grease ................................. 7-11 840-033 ................... Fitting, Grease ................................. 7-15 840-033 ................... Fitting, Grease ................................. 7-17 840-033 ................... Fitting, Grease ................................. 7-19 840-033 ................... Fitting, Grease ................................. 7-21 840-033 ................... Fitting, Grease ................................. 7-25 840-033 ................... Fitting, Grease ................................... 7-3 840-033 ................... Fitting, Grease ................................... 7-7 840-033 ................... Fitting, Grease, Straight..................... 7-23 840-038 ................... Fitting, Grease ................................. 4-17 840-059 ................... Fitting, Grease ................................. 4-17 841-111 .................. Fitting, Grease ................................. 7-27 841-111 .................. Fitting, Grease ................................. 7-29 841-111 ................... Fitting, Grease ................................... 7-3 841-112 ................... Fitting Grease .................................... 2-5 850-007 ................... Ball, 1/4 in. dia............................... 8-30 850-010-110............. Pad................................................. 4-13 850-015 ................... Ball, 1/2 in. .................................... 4-17 850-017 ................... Ball, 9/16 in. .................................. 4-17 850-135-353............. Coupler Assembly............................... 8-9 850-135-356............. Coupling, Eye and Pin Weldment ......... 8-9 850-135-429............. Cover ............................................. 4-17 850-135-634 ............ Shaft, Wheel, Standard .................... 7-23 850-135-634 ............ Shaft, Wheel, Standard .................... 7-25 850-135-712............. Shim ............................................... 3-29 850-135-755............. Rod, Brake Adjusting .......................... 3-9 850-135-758............. Cup, Spring ..................................... 8-37 850-135-775............. Spacer, Spring ................................... 3-9 850-135-891............. Strap, Retainer ................................. 4-15 850-135-901............. Bushing Machining ............................ 3-3 850-135-901............. Bushing Machining ............................ 3-5 850-135-901............. Bushing Machining ............................ 3-9 850-135-941............. Shaft, Brake ....................................... 3-3 850-135-943............. Retainer, Shaft.................................. 8-23 850-135-943............. Retainer, Shaft.................................. 8-33 850-135-947/101..... Button, Horn, Red ............................ 3-29 850-135-947/102..... Button, Lower, Red ........................... 3-29 850-135-947/103..... Button, Lift, Red ............................... 3-29 850-135-959............. Bearing, Handle .............................. 3-23 850-135-961............. Actuator, Brake Shaft ....................... 4-21 850-135-964............. Actuator, Brake ............................... 4-21 850-135-965............. Handle, Brake, Left-Hand................... 4-21 850-135-966............. Handle, Brake, Right-Hand ................ 4-21 850-135-973/001..... Handle Assembly, Brake .................... 3-19 850-135-976/001..... Button Assembly, Nose, Red............... 3-13

B-5

12/19/2005

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Numerical Parts Index

Part No.

Description

Page

Part No.

850-135-976/001 .... Button Assembly, Nose, Red ...............3-19 850-135-977 ............ Plug, Jog Switch ................................3-13 850-135-977 ............ Plug, Jog Switch ................................3-19 850-135-985 ........... Shaft, Cam Drive ..............................3-23 850-136-319 ............ Wire Assembly, Snubber ....................5-10 850-136-319 ............ Wire Assembly, Snubber ....................5-17 850-136-376/001 .... Cover ..............................................3-29 850-136-425/002 .... Suppressor Assembly .........................5-10 850-136-425/002 .... Suppressor Assembly .........................5-17 850-136-824/03 ...... Kit, Actuator Service ..........................8-30 850-136-824/91 ...... Kit, Switch Installation ........................8-30 850-136-854 ............ Diode Assembly ................................5-10 850-136-854 ............ Module Assembly, Diode....................5-18 850-136-856 ............ Module, Diode..................................3-13 850-136-856 ............ Module, Diode, Coast .......................3-20 850-136-863 ............ Block, Fuse .........................................5-9 850-136-863 ............ Block, Fuse .........................................8-5 850-136-869 ............ Harness, Function (Model 114) ...........3-20 850-136-878 ............ Harness, Function (Model 114) ...........3-19 850-136-896 ............ Harness, Function (Model 113) ...........3-20 850-136-896 ............ Harness, Function..............................3-14 850-136-897 ............ Harness, Function (Model 113) ...........3-19 850-136-897 ............ Harness, Function..............................3-13 850-136-923 ............ Diode Assembly ...................................... ................................ (For CoastPRO™ Solenoid)................5-10 850-136-927 ............ Harness, Travel .................................3-13 850-136-928 ............ Harness, Travel .................................3-19 850-136-929 ............ Harness, Travel .................................3-13 850-136-930 ............ Harness, Travel .................................3-19 850-136-955 ............ Harness, Travel Alarm..........................8-3 850-136-961 ............ Module Assembly, Hour Meter ............5-17 850-136-961 ............ Module, Hour Meter Control.................5-9 850-136-964 ............ Harness, Switch Override......................... ................................ (Model 113) ....................................3-20 850-136-969 ............ Battery Connector Assembly .................5-9 850-136-971/001 .... Harness, Speed Restrict......................5-10 850-136-973/001 .... Harness, No Coast............................5-10 850-136-973/001 .... Harness, No Coast............................5-18 850-136-973/101 .... Harness, No Coast............................5-10 850-136-976 ............ Bar, Bus (M1-2 to B+) ..........................5-9 850-136-976 ............ Bar, Bus ...........................................5-17 850-136-981/001 .... Jumper, No Coast .............................5-10 850-136-981/101 .... Jumper, No Coast .............................5-10 850-136-982 ............ Harness, Jog/Diode, ............................... ................................ Model 112 CoastPRO™ ..................3-13 850-136-984 ............ Harness, Jog/Diode (Manual Coast)....3-19 850-136-984 ............ Harness, Jog/Diode ................................ ................................ (Model 112 Manual Coast) ................3-14 850-136-990/001 .... Jumper Assembly, No Coast ...............5-10 850-136-990/101 .... Jumper Assembly, No Coast ...............5-10 850-136-997 ............ Power, Auxiliary .................................8-5 850-136-998 ............ Wire Assembly, Auxiliary .....................8-5 850-136-999 ............ Cable Assembly, Auxiliary ...................8-5 850-137-070 ............ Shaft, Wheel ....................................7-29 850-137-285 ........... Shaft, Wheel ....................................7-27 850-137-290 ............ Shaft, Handle Pivot ..............................3-5 850-137-293 ............ Shaft, Handle Lock Pin .........................3-5 850-137-299/001 .... Control Assembly, Red .......................3-13 850-137-299/001 .... Control Assembly, Red .......................3-19 850-137-325 ............ Rod, Brake Adjusting ...........................3-3 850-137-327 ............ Adjuster Weldment ............................8-33 850-137-420 ............ Rod, Coast .......................................8-33 850-137-457 ............ Actuator, Coast .................................8-33 850-137-459 ............ Shaft, Pivot, Coast .............................8-33 850-137-470 ............ Base, Handle Mount With Coast ..........3-5 850-137-482 ............ Stop, Disc ..........................................3-9 850-137-485 ............ Pin, Ball Cable Lock Assembly ..............3-5 850-137-560 ............ Bracket, Switch .................................3-14

12/19/2005

Description

Page

850-137-581 .............Shaft, Pivot......................................... 3-3 850-137-584 .............Adjuster, Spring .................................. 3-3 850-137-670 .............Roller Assembly, Entry ....................... 7-31 850-137-689 .............Retainer, Spring, Coast...................... 8-33 850-137-719 .............Rod, Coast Connecting...................... 8-23 850-137-720 .............Plunger, Coast Actuator ..................... 8-30 850-137-722 .............Retainer, Spring ................................ 8-29 850-137-733 .............Bracket, Mounting............................. 8-30 850-137-755 .............Actuator Assembly, CoastPRO™ ........ 8-23 850-137-755 .............Actuator Assembly, CoastPRO™ ........ 8-27 850-137-755 .............Actuator Assembly, CoastPRO™ ........ 8-30 850-137-776 .............Clipboard ........................................ 8-10 850-137-776 .............Clipboard, RAYMOND...................... 8-13 850-137-780 .............Lever, Brake Bushing Assembly ............. 3-9 850-137-781 .............Arm, Brake Actuator............................ 3-3 850-137-782 .............Plate, Tie.......................................... 3-27 850-137-786 .............Plate, Tie Anchor............................... 3-27 850-137-805 .............Cover, Top ....................................... 4-19 850-137-808 .............Mount, Spring Seat ............................. 3-3 850-137-819 .............Bracket, Brake ................................... 4-5 850-137-820 .............Bracket, Switch ................................ 4-13 850-137-820 .............Bracket, Switch ................................... 4-5 850-137-822 .............Bumper............................................ 8-29 850-137-839/002 .....Console ........................................... 2-31 850-137-841/002 .....Console ........................................... 2-31 850-137-842/002 .....Console ........................................... 2-31 850-137-867/101 .....Cover, Switch Assembly, Red..................... ................................(Model 113) ................................... 3-19 850-137-867/101 .....Cover, Switch Assembly, Red.............. 3-13 850-137-867/102 .....Cover, Switch Assembly, Red..................... ................................(Model 114) ................................... 3-19 850-137-867/103 .....Cover, Switch Assembly............................ ................................(Model 113 With Override) .............. 3-19 850-137-868 .............Cover, Handle .................................. 3-13 850-137-869 .............Cover, Handle .................................. 3-19 850-137-870/001 .....Pad, Platform.................................... 2-32 850-137-885 .............Mount Machined, Spring ................... 8-37 850-137-898 .............Shaft, Handle Pivot ............................. 3-9 850-137-926 .............Bracket Weldment, Entry Roller ........... 7-31 850-137-956 .............Adapter, Jog Switch .......................... 3-13 850-137-976 .............Bracket, Switch ................................... 4-9 850-137-977 .............Bracket, Switch .................................. 4-9 850-138-038 .............Adapter Machining, Motor ............... 4-13 850-138-046 .............Mount, Heater .................................. 8-23 850-138-046 .............Mount, Heater .................................. 8-27 850-138-089 .............Adapter Machining, Motor ................. 4-9 850-138-089 .............Adapter, Motor................................... 4-5 850-138-108/001 .....Arm Assembly, Handle ...................... 3-13 850-138-108/001 .....Arm Assembly, Handle ...................... 3-27 850-138-108/003 .....Arm Assembly, Handle ...................... 3-19 850-138-108/003 .....Arm Assembly, Handle ...................... 3-27 850-138-111 .............Hub, Wheel ..................................... 4-15 850-138-112/001 .....Wheel Assembly, Drive...................... 4-15 850-138-112/002 .....Wheel Assembly, Drive...................... 4-15 850-138-112/003 .....Wheel Assembly, Drive...................... 4-15 850-138-112/004 .....Wheel Assembly, Drive...................... 4-15 850-138-112/006 .....Wheel Assembly, Drive...................... 4-15 850-138-145 .............Button, Rabbit, Right (Rail).................. 5-27 850-138-146 .............Button, Rabbit, Left (Rail) .................... 5-27 850-138-177 .............Actuator, Coast Spring ...................... 8-30 850-138-244 .............Shim, Caster ...................................... 2-7 850-138-253 .............Cable, Brake.................................... 3-19 850-138-331 .............Bracket, .................................................. ................................Shrink Wrap and Tray Holder ............ 8-13 850-138-344 .............Shaft, Brake Lever ............................... 3-9 850-138-345 .............Base, Handle Mount............................ 3-3 850-138-346 .............Base, Handle Mount............................ 3-3 850-138-364 .............Lock, Brake Weldment ....................... 4-21

B-6

1050188A

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Numerical Parts Index

Part No.

Description

Page

Part No.

850-138-365 .............Actuator, Parking Brake ..................... 4-21 850-138-367 .............Bracket, Brake .................................. 4-21 850-138-374 .............Link, Suspension ................................. 2-5 850-138-375 .............Handle, Machined ............................ 3-27 850-138-377 .............Arm, Machined ................................ 3-27 850-138-385 .............Arm, Machined ................................ 3-27 850-138-393 .............Cover .............................................. 3-29 850-138-426 .............Bracket, CoastPRO™........................ 8-23 850-138-427 .............Kit, Mat Platform ............................... 2-31 850-138-446/001 .....Frame Weldment, Battery Roller .......... 2-35 850-138-446/002 .....Frame Weldment, Battery Roller .......... 2-35 850-138-446/003 .....Frame Weldment, Battery Roller .......... 2-35 850-138-448 .............Skirt, Rubber ................................... 8-14 850-138-449 .............Cover, Motor Controller ..................... 2-32 850-138-459 .............Shaft, Brake Lever ............................... 3-9 850-138-471/001 .....Kit, Battery Top Tray .......................... 8-10 850-138-472 .............Tray, Tote ......................................... 8-10 850-138-472 .............Tray, Tote ......................................... 8-13 850-138-495/001 .....Rail Assembly, Grab.......................... 5-27 850-138-495/101 .....Rail Assembly, Grab.......................... 5-27 850-138-499/001 .....Kit, Battery Roller Installation ............. 2-35 850-138-499/002 .....Kit, Battery Roller Installation ............. 2-35 850-138-499/003 .....Kit, Battery Roller Installation ............. 2-35 850-138-500 .............Kit, Battery Roller Installation ............. 2-35 850-138-507 .............Tractor Skirt Installation...................... 8-14 850-138-508 .............Retainer, Tractor Skirt ........................ 8-14 850-138-586 .............Plate, Switch .................................... 8-19 850-138-599 .............Pad, Back ........................................ 2-31 850-138-601 .............Pocket, Manual................................. 2-31 850-138-616 .............Guide, Spring Seat ............................ 3-3 850-138-653 .............Button, Horn (Rail)............................. 5-27 850-138-654 .............Button, Lower/Lift (Rail)...................... 5-27 850-138-684 .............Mount, Rubber.................................... 2-5 850-138-730 .............Ring Machining, Slewing ................... 4-17 850-138-732 .............Case, Main ...................................... 4-17 850-138-733 .............Housing ........................................... 8-29 850-138-735/015 .....Drive Unit Assembly, Lower,....................... ................................Models 112/113/114 ..................... 4-15 850-138-735/020 ....Drive Unit Assembly, Lower, ...................... ................................Model 111 ..................................... 4-15 850-138-737 .............Plate, Fuse Mount................................ 8-5 850-138-757 .............Strip, Magnetic................................. 8-10 850-138-802 .............Guard, Debris Diversion .................... 7-23 850-138-802 .............Guard, Debris Diversion .................... 7-25 850-138-822 .............Spacer ............................................ 8-23 850-138-842 .............Bracket ........................................... 3-29 850-138-897 .............Seat Assembly, Spring ....................... 8-29 850-138-898 .............Spring Assembly, CoastPRO™........... 8-23 850-138-898 .............Spring Assembly, CoastPRO™........... 8-29 850-138-911 .............Cover, Top (EE) ................................ 4-19 850-138-919 .............Enclosure Weldment .......................... 5-21 850-138-920 .............Lid, Enclosure ................................... 5-21 850-138-930 .............Support, Coast Machine‘ ................... 8-33 850-138-935 .............Button, Jog Switch ............................. 3-13 850-138-935 .............Button, Jog Switch ............................. 3-20 850-138-940 .............Bracket, Switch Interlock .................... 8-37 850-138-963 .............Pin Weldment, Retainer........................ 7-3 850-138-966 .............Shaft, Bottom Link ............................... 6-3 850-138-970 .............Bracket, Switch ................................. 5-17 850-138-995 .............Adapter, Motor................................... 4-5 850-138-996 .............Shaft, Handle Pivot.............................. 3-3 850-139-001 .............Harness, Horn .................................. 5-32 850-139-011 .............Resistor Assembly................................ 8-3 850-139-012 .............Harness, Heater................................ 8-23 850-139-012 .............Harness, Heater................................ 8-27 850-139-029 .............Cable, Platform, Load Backrest ........... 8-19 850-139-031/001 .....Harness, Rabbit Handle ..................... 5-10 850-139-031/001 .....Harness, Rabbit Handle ..................... 5-18

1050188A

Description

Page

850-139-031/101..... Harness, Rabbit Handle..................... 5-10 850-139-032............. Harness, Rabbit Switch...................... 3-20 850-139-033/001..... Jumper, Rabbit, No Coast ................. 5-18 850-139-054............. Enclosure Assembly, Fuse................... 5-17 850-139-055............. Holder Assembly, Fuse ...................... 5-17 850-139-057............. Battery Connector Assembly ............. 5-37 850-139-057............. Battery Connector Assembly .............. 5-17 850-139-059............. Switch Assembly, Jog ........................ 3-13 850-139-059............. Switch Assembly, Jog ........................ 3-20 850-139-065............. Switch Assembly, Interlock ................. 8-37 850-139-068............. Harness, Jog .................................... 3-13 850-139-068............. Harness, Jog .................................... 3-20 850-139-077............. Harness Assembly, Interlock ............... 8-37 850-139-077............. Harness, Switch Interlock ................... 8-33 850-139-083............. Suppressor Assembly .......................... 8-3 850-139-084............. Guard, Spring.................................... 3-9 850-139-142/001..... Harness, Manual Coast ..................... 5-10 850-139-142/001..... Harness, Manual Coast ..................... 5-18 850-139-142/101..... Harness, Manual Coast ..................... 5-10 850-139-143/001..... Harness, Coast................................. 5-10 850-139-143/001..... Harness, Coast................................. 5-18 850-139-143/101..... Harness, Coast................................. 5-10 850-139-145............. Module, Case .................................. 5-27 850-139-147/001..... Case Module/Harness Assembly........ 5-27 850-139-147/101..... Case Module/Harness Assembly........ 5-27 850-139-149/001..... Switch Assembly............................... 5-27 850-139-149/101..... Switch Assembly............................... 5-27 850-139-155/001..... Gate, Battery ................................... 2-35 850-139-155/002..... Gate, Battery ................................... 2-35 850-139-155/003..... Gate, Battery ................................... 2-35 850-139-158............. Gate, Battery ................................... 2-35 850-139-165............. Bracket, Options................................. 8-3 850-139-168............. Axle Weldment, Suspension................. 2-5 850-139-170............. Spacer, Wheel ................................... 2-5 850-139-185............. Slider ................................................ 7-7 850-139-192............. Bracket, Switch Interlock .................... 8-33 850-139-193............. Switch Assembly, Interlock ................. 8-33 850-139-194/001..... Cover, Tractor .................................. 2-31 850-139-198............. Sleeve, Pin, Eccentric ........................ 7-15 850-139-212............. Cover, Intellicoast ............................. 3-29 850-139-213............. Bracket ........................................... 3-29 850-139-214/001..... Harness, Wiring, CoastPRO™ .......... 5-11 850-139-214/101..... Harness, Wiring, CoastPRO™ .......... 5-11 850-139-215/001..... Harness, Jog/Diode (Intellicoast) ........ 3-14 850-139-215/101..... Harness, Jog/Diode (Intellicoast) ........ 3-14 850-139-235............. Spacer, Lift Ram ................................. 6-3 850-139-243/001..... Harness, Main Wiring....................... 5-10 850-139-243/001..... Harness, Wiring, Main...................... 5-18 850-139-243/002..... Harness, Main ................................. 5-10 850-139-243/011..... Harness, Manual Override ................ 5-10 850-139-243/011..... Harness, Wiring, Main, Override ....... 5-18 850-139-243/012..... Harness, Main, Override ................... 5-10 850-139-268............. Mount Machined, Handle.................... 3-9 850-139-277............. Sleeve, Pin, Eccentric ........................ 7-11 850-139-315............. Bracket, Lift Limit............................... 5-11 850-139-315............. Bracket, Lift Limit............................... 5-18 850-139-329/001..... Backrest .......................................... 8-13 850-139-329/002..... Backrest .......................................... 8-13 850-139-330/001..... Backrest .......................................... 8-13 850-139-330/002..... Backrest .......................................... 8-13 850-139-349............. Shaft, Wheel Stainless Steel ............... 7-23 850-139-349............. Shaft, Wheel, Stainless Steel .............. 7-25 850-139-366/048..... Kit, Load Backrest and Tray................ 8-13 850-139-366/060..... Kit, Load Backrest and Tray................ 8-13 850-139-366/148..... Kit, Load Backrest and Tray................ 8-13 850-139-366/160..... Kit, Load Backrest and Tray................ 8-13 850-139-431............. Housing .......................................... 8-29 850-139-432............. Spring Assembly, CoastPRO™ .......... 8-27

B-7

12/19/2005

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Numerical Parts Index

Part No.

Description

Page

Part No.

850-139-432 ............ Spring Assembly, CoastPRO™ ...........8-29 850-139-980/001 .... Jumper, No Coast ............................5-18 850-200-151 ............ Switch Assembly, Direction .................3-20 850-200-152 ............ Bracket, Switch ................................3-14 850-200-152 ............ Bracket, Switch ................................3-20 850-409/002 ........... Shim ...............................................4-17 850-409/003 ........... Shim ...............................................4-17 850-409/008 ........... Shim ...............................................4-17 850-409/015 ........... Shim ...............................................4-17 850-413/002 ........... Shim ...............................................4-17 850-413/003 ........... Shim ...............................................4-17 850-413/008 ........... Shim ...............................................4-17 850-413/015 ........... Shim ...............................................4-17 851-002-340 ............ Handle, Machined ............................3-27 853-005-095 ............ Spacer, Wheel....................................2-5 860-502 ................... Hook, S .............................................8-9 860-626/001 ........... Coupling............................................6-7 860-727 ................... Ball Joint, Slip ...................................4-21 860-730/005 ........... Ball Joint ..........................................4-21 860-730/007 ........... Ball Joint, Brake ..................................3-3 860-730/008 ........... Ball Joint, Brake .................................3-9 861-013 ................... Pin, Clevis ..........................................4-9 870-846 ................... Drum, Brake (Cold Storage)..................4-9 870-846 ................... Drum, Brake .....................................4-13

12/19/2005

Description

Page

870-846....................Drum, Brake ....................................... 4-5 870-854/004............Guard, Loom.................................... 5-17 870-854/004............Guard, Loom...................................... 5-9 870-860....................Drum, Brake (Cold Storage) ................. 4-5 870-860....................Drum, Brake ....................................... 4-9 870-860....................Drum, Brake, Cold Storage ................ 4-13 939-352/240............Decal, No Riding .............................. 2-31 950-151....................Gear and Pinion Set, Spiral ............... 4-17 950-181....................Cable, 4000 lb. ............................... 5-38 950-182....................Cable, 6000/8000 lb. ..................... 5-38 950-185/004............Maintenance Tool, Programmable....... 5-38 B23-002-150/419 .....Cable Assembly (B- to B-) ................... 5-37 B23-002-180/420 .....Cable Assembly (B+ to B+) ................ 5-37 B23-010-074/420 .....Cable Assembly (B+ to B+) ................ 5-37 B23-020-060/534 .....Cable Assembly (FU2 to M1-1)........... 5-17 B23-020-115/534 .....Cable Assembly (M1-1 to FU2-2) .......... 5-9 B24-022-220/286 .....Cable Assembly (P1 to FU1-2) ............ 5-17 B24-022-305/272 .....Cable Assembly (B- to MP-2) .............. 5-17 B24-022-305/272 .....Cable Assembly................................ 5-10 B24-034-325/286 .....Cable Assembly................................ 5-10 F23-022-350/524 .....Cable Assembly (MD-A2 to M(-))........... 5-9 F23-022-350/524 .....Cable Assembly (MD-A2 to M-) .......... 5-17 F23-022-430/534 .....Cable Assembly (MD-A1 to M1-2) ...... 5-17 F23-022-430/534 .....Cable Assembly (MD-A1 to M1-2) ........ 5-9

B-8

1050188A

2

1050188A 1050188A