Raymond Forklift 111 112 113 114 Pallet Trucks Tow Tractor Parts Catalog Manual SN 41000 & UP - PDF

Models - 111, 112, 113, 114 Pallet Trucks/Tow Tractor

Parts Catalog

PDPM - 0218 S/N 41,000 & UP Issued 4/1/02

© 2002 The Raymond Corporation.

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Table of Contents

Table of Contents SECTION 1 General Information To Our Customer ................................................................................................................................ 1-3 How To Use Catalog If Part Number Is Not Known ................................................................................. 1-4 How To Use Catalog If Part Number Is Known ....................................................................................... 1-5 Major Assemblies ............................................................................................................................... 1-7 Recommended Spare Parts List ............................................................................................................. 1-9 Hardware Parts List ........................................................................................................................... 1-11 Bulk Items List ................................................................................................................................... 1-13

SECTION 2 Finish and Accessories Truck Major Assemblies....................................................................................................................... 2-2 Cover Retainer Clips ........................................................................................................................... 2-4 Suspension Assembly, Model 114 ........................................................................................................ 2-6 Caster Installation ............................................................................................................................... 2-8 Caster Assembly, 6000 lb. ................................................................................................................ 2-10 Caster Assembly ............................................................................................................................... 2-12 Finish Instructions, All Models............................................................................................................. 2-15 Battery Roller and Gate Installation ..................................................................................................... 2-38 Battery Roller Assembly ..................................................................................................................... 2-41 Platform Installation, Model 113......................................................................................................... 2-42

SECTION 3

Steering and Controls

Handle and Mounting, Models 111, 112.............................................................................................. 3-2 Handle and Mounting, Models 113, 114.............................................................................................. 3-4 Handle Installation 113 Deadman ........................................................................................................ 3-7 Handle Assembly, Models 111, 112 .................................................................................................. 3-11 Handle Assembly, Models 113, 114 .................................................................................................. 3-16 Control Assembly.............................................................................................................................. 3-22 Handle Arm Assembly ....................................................................................................................... 3-25 Switch Cover Assembly, All Models .................................................................................................... 3-28

SECTION 4 Drive and Brake Drive and Brake Assembly, Models 111, 112........................................................................................ 4-3 Drive and Brake Assembly, Models 113, 114........................................................................................ 4-7 Drive and Brake Assembly, Model 113, Deadman ............................................................................... 4-11 Drive Unit Subassembly ..................................................................................................................... 4-14 Lower Drive Unit Assembly, All Models................................................................................................ 4-16 Motor Subassembly .......................................................................................................................... 4-18 Handle Assembly, Brake.................................................................................................................... 4-20 Brake Assembly, Models 111, 112, 113 with Deadman ....................................................................... 4-22 Brake Assembly, Models 113, 114..................................................................................................... 4-23

SECTION 5 Electrical Components and Systems Electrical System................................................................................................................................. 5-2 Electrical System EE, Models 112, 113 ............................................................................................... 5-14 Fuse Enclosure Assembly ................................................................................................................... 5-22 Grab Rail Assembly .......................................................................................................................... 5-24 Contactor Assembly .......................................................................................................................... 5-30

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Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Table of Contents

Contactor Assembly EE ..................................................................................................................... 5-32 Horn Installation ............................................................................................................................... 5-34 Ignition Switch Installation ................................................................................................................. 5-35 Battery Connector Assembly............................................................................................................... 5-36 Maintenance Tool, Programmable ...................................................................................................... 5-39 Drive Motor, 24 Volt Rider................................................................................................................. 5-40 Drive Motor, 8000 lb........................................................................................................................ 5-42 Drive Motor, Walkie ......................................................................................................................... 5-44 Drive Motor, EE................................................................................................................................ 5-46

SECTION 6 Hydraulic Components Hydraulic System................................................................................................................................ 6-2 Lift Pump and Motor Assembly ............................................................................................................. 6-5 Lift Cylinder ....................................................................................................................................... 6-8

SECTION 7 Mast Fork and Tractor Subassembly, 6000/8000 lb. ..................................................................................... 7-2 Bellcrank Installation, 6000 lb. Models 111, 112, 113 (Up To 60 in.) ..................................................... 7-6 Pull Rod Assembly .............................................................................................................................. 7-9 Pull Rod Description Table, 6000 lb. (Up to 60 in.)............................................................................... 7-13 Load Wheel Assembly....................................................................................................................... 7-14 Entry Slides, 6000 lb. Models 111, 112, 113 (Up To 60 in.) ................................................................ 7-17 Load Wheel Assembly, 6000 lb. (Up to 60 in.).................................................................................... 7-18 Bellcrank Installation, 6000/8000 lb. Long John, Models 112, 113 (Over 60 in) .................................... 7-20 Pull Rod Assembly, 6000/8000 lb. Long John (Over 60 in.).................................................................. 7-22 Pull Rod Description Table, 6000/8000 lb. Long John (Over 60 in.) ...................................................... 7-25 Load Wheel Installation, 6000/8000 lb. Long John ............................................................................. 7-26 Load Wheel Assembly, Single, Long John, 6000/8000 lb. ................................................................... 7-28 Load Wheel Assembly, Tandem, Split Wheel, 8000 lb. ........................................................................ 7-30 Load Wheel Assembly, Tandem, Full Wheel, 8000 lb........................................................................... 7-32

SECTION 8 Options/Kits All Travel Alarm ................................................................................................................................. 8-2 Meter Installation ................................................................................................................................ 8-3 Auxiliary Power.................................................................................................................................. 8-4 Coupler Installation, Tow ..................................................................................................................... 8-7 Tray, Battery Top .............................................................................................................................. 8-10 Load Backrest and Tray Installation ..................................................................................................... 8-11 Tractor Skirt Installation ..................................................................................................................... 8-14 Cover, Electrical System .................................................................................................................... 8-15 Bumper Installation ........................................................................................................................... 8-16 Controls, Load Backrest Installation ..................................................................................................... 8-17 Auto-Coast Installation....................................................................................................................... 8-20 Spring Assembly, Auto-Coast ............................................................................................................. 8-24 Actuator Assembly, Auto-Coast........................................................................................................... 8-25 Manual Coast Assembly, Models 111, 112 ........................................................................................ 8-26 Manual Coast Installation, Model 113, Deadman ................................................................................ 8-30

APPENDIX A Alphabetical Parts Index APPENDIX B Numerical Parts Index

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SECTION 1 General Information To Our Customer ................................................................................................................................................. 1-3 How To Use Catalog If Part Number Is Not Known .................................................................................................. 1-4 How To Use Catalog If Part Number Is Known......................................................................................................... 1-5 Major Assemblies ................................................................................................................................................ 1-7 Recommended Spare Parts List............................................................................................................................... 1-9 Hardware Parts List ............................................................................................................................................ 1-11 Bulk Items List..................................................................................................................................................... 1-13

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Pallet Truck/Tow Tractor Models 111, 112, 113, 114- General Information

4/1/02

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PDPM - 0218

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - General Information To Our Customer

To Our Customer

1

The Part Numbers in this Parts Catalog were correct at the time your truck was manufactured. It is our policy to constantly improve our products, therefore, part numbers may continue to change. When ordering parts, verify part numbers through your Dealer’s Parts Catalog, which is kept up to date. Also note that Illustrations of assemblies and components may not necessarily conform to the exact installation as they appear on your truck.

Tips for Ordering Parts In addition to Part Number and Description, have available: • The model number and serial number of the truck • Pertinent specifications such as mast height, battery voltage, drive motor type, etc.

• Pertinent name plate data • Applicable installation or assembly numbers • Accurate Part Number

Using This Catalog This Catalog contains navigational aids to help you locate specific parts information.

• Use Section 1 to decide where to start your search for information. The overall locator views define the technical configuration of the Catalog and tie the figures in the Catalog to the engineering data base.

• Use the Table of Contents to locate assemblies and subassemblies by name.

• Use the Alphabetical Index (by Part Name) and the Numerical Index (by Part Number) to locate individual parts.

• Determine configuration differences with the “Used On” codes contained within the Parts List. The “Used On” code attaches a part number to a wide range of design variables such as operating voltage, battery size, steering type, mast height and extension speed, fork carriages, color and size of tires, guide wheel specs, etc.

Technical Assistance For Authorized Raymond Dealers Only Authorized Raymond Dealers ONLY, please fax your Technical Inquiry to (315) 463-9145.

For further assistance after faxing your Technical Inquiry, please call (315) 463-5000.

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Pallet Truck/Tow Tractor Models 111, 112, 113, 114- General Information How To Use Catalog If Part Number Is Not Known

How To Use Catalog If Part Number Is Not Known

1

IF THE PART NUMBER IS NOT KNOWN

Major Assemblies

SECTION 7 MAST SECTION 6 HYDRAULIC COMPONENTS

DO THIS

SECTION 3 STEERING AND CONTROLS

1.

SECTION 5 SECTION 4 ELECTRICAL COMPONENTS AND

SECTION 2 FINISH AND ACCESSORIES

Determine in which Section the part is located using the illustration.

Drive and Brake

Drive Unit Assembly SYSTEMS - 271" and Above Elevated Height ..............................................................................4-2 Drive Unit Assembly - 270" and Below Elevated Height...............................................................................4-4 Deadman Brake Assembly ........................................................................................................................4-6 SECTION 4 Brake Assembly/Installation (used with motor 570-262/500 only) ...............................................................4-8 DRIVE Drive Unit Brake AssemblyAND ......................................................................................................................4-12 BRAKE .....................................................................................................................4-14 Brake Assembly Installation Inertial Dampener ..................................................................................................................................4-16

2.

Turn to the TABLE OF CONTENTS in the applicable Section.

Figure 1-1: Major Assemblies

1-3

Frame Assembly - DS/DT

7 29

5

28

30

23

12

26 25 24

20

11

22

4

6 10

19

21

17

18

16 15

14

13

31 2

9 8

40

3.

Refer to the PAGE NUMBER selected from the TABLE OF CONTENTS. Locate the desired part and note the ITEM NO.

37

36

39

3

38 1

FIGURE 2-2 ITEM NO. 1

Figure 2-2: Frame Assembly - DS/DT

2-1

QTY

PART NUMBER

5

828-005-691/003

5

828-005-691/001

5

828-005-691/002

2 3 4 5 6 7 8 9 10

REF 1 1 1 2 2 1 1 1 1

828-006-283 714-206 828-004-421 861-026 462-032 710-264P 750-433 828-004-622 828-006-364

Frame Weldment Door Weldment Screw Bracket, Latch Pin, Clevis Bearing Screw Nut, Hex ODI Assembly ODI Assembly

11 12 13 14 15 16 17 18

2 2 1 1 1 2 2 1

750-006 771-049 760-130 810-733 828-004-651 710-067 771-019 114-008-306

Nut, Hex Washer Nut, Lock Pin, Roll Bracket, Key Screw Washer Switch Assembly, Key

F, H, K, L, M, R

1 1 1 1 1

114-009-695 1-150-057 1-150-001 7-590-006/001 114-008-718/005

Switch Assembly, Key Switch, Push Button Switch, Lock with Keys Switch, Push Button SMARTi Assembly

F, H, K, L, M, P, R M, R, R G, M, N, P K, L, M, P, R H, L , N, P

28

1 1 1 2 2 1 1 1 1 1

5-015-003 5-015-004 828-004-672 828-004-671 710-069 411-938/001 411-938/003 411-938/002 411-938/004 828-004-674

29 30 31

1 1 1

19 20 21 22 23 24 25 26 27

4.

Refer to the corresponding PART LIST. Use the FIGURE & ITEM NO. to find the Part Number, Description, etc.

A= 14" Battery Compartment B= 16" Battery Compartment C= 21" Battery Compartment D= Without Rear Posts E= With Rear Posts

828-004-683 828-004-682 154-009-117/001 F= Standard G= Remote H= SMARTi K= Standard/Bypass L= SMARTi/Bypass

DESCRIPTION Roller Assembly (consists of items 36 through 40) Roller Assembly (consists of items 36 through 40) Roller Assembly (consists of items 36 through 40)

Nut, Hex Nut, Hex Bracket Weldment Washer Screw Decal, Keyswitch (Not Shown) Decal, Keyswitch (Not Shown) Decal, Keyswitch (Not Shown) Decal, Keyswitch (Not Shown) Cable Assembly, SC to SMARTi Bracket, SMARTi Clamp, ODI Static Strap, Insulated M= Remote/Bypass N= Remote/SMARTi O= DT 001 to 3842/DS 001 to 3802 P= Remote/SMARTi/Bypass Q= DT 001 to 3566/DS 001 to 3640

USED ON A B C A, Q S

R

O T H, L, M , P

H, L, N, P H, L , N, P

F, H G K, L M, N, P H, L, N, P H, L, N, P F, G, K, M S= DT 3567 and Up/DS 3641 and Up T= DT 3843 and Up/DS 3803 and Up R= Recommended Spare

List 2-2: Frame Assembly - DS/DT

2-7

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Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - General Information How To Use Catalog If Part Number Is Known

How To Use Catalog If Part Number Is Known IF THE PART NUMBER IS KNOWN

APPENDIX B

DO THIS

1

Numerical Parts List

024-296-290/260 ..... Cable Assembly ................................. 5-15 024-296-420/261 ..... Cable Assembly ................................. 5-15 024-297-280/000 ..... Cable Assembly ................................. 5-15 024-297-310/000 ..... Cable Assembly ................................. 5-15 024-297-430/000 ..... Cable Assembly ................................. 5-15 029-002-380/001 ..... Cable Assembly (MDE2 to S1) .............. 5-3 029-002-380/002 ..... Cable Assembly (MDE2 to S2) .............. 5-3 030-504-008/003 ..... Hose Assembly .................................... 6-5 1-000-013 ................ Battery, 6 Volt .................................... 5-15 1-011-011 ................ Terminal Boot, Right Hand ................. 5-15 1-011-012 ................ Terminal Boot, Left Hand .................... 5-15 1-012-502/003 ......... Bushing, Reducer ................................. 5-6 1-074-104/001 ......... Standoff .............................................. 5-3 1-085-186 ................ Cover, Internal ..................................... 2-7 1-105-216/01 ........... Contact Tip Kit..................................... 5-5 1-105-216/04 ........... Switch/Actuator Assembly ..................... 5-5 1-105-216/05 ........... Cover, Top ........................................... 5-5 1-105-216/07 ........... Spring, Return ...................................... 5-5 1-105-216/09 ........... Coil Assembly...................................... 5-5 1-105-225 ................ Contactor Assembly ............................. 5-5 1-105-225 ................ Contactor, Forward/Reverse.................. 5-3 1-110-920/092 ......... Heater................................................. 3-5 1-120-098 ................ Potentiometer, Gear ............................. 3-5 1-120-098 ................ Potentiometer, Gear ............................. 3-5 1-150-366 ................ Switch, Brake/Lift Cutout....................... 5-3 1-150-368 ................ Switch, Key .......................................... 5-3 1-150-378 ................ Switch, Key .......................................... 5-3 1-150-384 ................ Switch, Emergency, Reverse .................. 3-5 1-150-384 ................ Switch, Emergency, Reverse .................. 3-5 1-150-386 ................ Seal .................................................... 3-5 1-150-386 ................ Seal .................................................... 3-5 1-150-418 ................ Switch, Function ................................... 3-5 1-150-418 ................ Switch, Function ................................... 3-5 1-150-425 ................ Switch, Travel ....................................... 3-5 1-150-425 ................ Switch, Travel ....................................... 3-5 1-187-082 ................ Motor Controller .................................. 5-3 291-011.................... RingUSED ...................................................

4-3 DESCRIPTION ON 291-012.................... Ring ................................................... 4-3 Roller Assembly A ....................................... 3-3 360-049.................... Pad, Bumper 360-062/003 ............ Guard, Cable .................................... 5-11 (consists of items 36 through 40) 360-065/001 ............ Cover, Front ........................................ 2-7 Roller Assembly B 360-068.................... Cover, Gearbox Motor ......................... 4-9 (consists of items 36 through 40) 370-637/005 ............ Tape, Double Sided.............................. 3-6 400-081/0 ................ Plate, Backing ................................... 4-15 Roller Assembly C 400-081/02 .............. Cam ................................................ 4-15 (consists of items 36 through 40) 400-081/03 .............. Lever, Brake ...................................... 4-15 Frame Weldment A, Q....................................... 4-15 400-081/04 .............. Ring, Safety 400-081/05 .............. Shoe Assembly .................................. 4-15 Door Weldment S 400-081/06 .............. Spring, Return .................................... 4-15 Screw 400-081.................... Brake Assembly ................................ 4-15 Bracket, Latch 400-081.................... Brake Assembly ................................. 4-11 400-160.................... Pinion, Drive ..................................... 4-11 Pin, Clevis 400-160.................... Pinion, Drive ........................................ 4-9 Bearing R 411-511/015 ............ Decal, Raymond .................................. 2-7 411-534.................... Decal, Emergency Disconnect ............... 2-7 Screw 411-552.................... Decal, Warning.................................... 2-7 Nut, Hex 411-582.................... Decal, Made In Canada ....................... 2-7 411-587/001 ............ Decal, No ODI Assembly ORiding, Black 9" ................... 2-7 411-633.................... Decal, Caution, Bilingual ..................... 2-7 ODI Assembly T 411-637/001 ............ Decal, Emergency Disconnect, Bilingual 2-7 Nut, Hex 411-639.................... Decal, Clear ........................................ 2-7 411-680.................... Decal, Washer H, Operating L, M, P ................................. 2-7 411-681.................... Decal, Replacement Instruction ............. 2-7

411-773.................... Decal, No Riding, Bilingual ..................2-7 411-789.................... Decal, Warning....................................2-7 411-790.................... Decal, Warning, Bilingual ....................2-7 411-848.................... Decal, 24 Volt Cable System .............. 5-11 411-849.................... Decal, 24 Volt Cable System .............. 5-11 411-850.................... Decal, Charging Warning ..................5-11 411-851.................... Decal, Charging Warning ..................5-11 411-852.................... Decal, Battery Swivel Warning ............ 5-11 411-853.................... Decal, Battery Swivel Warning ............ 5-11 412-454.................... Decal, ISO 9001..................................2-7 412-586.................... Plate, Lowlift Specification (U.S.) ...........2-7 412-588.................... Plate, Lowlift Specification (Canadian) ..2-7 441-013.................... Bearing, Sealed....................................4-9 441-127.................... Bearing, Shield ...................................7-5 447-098.................... Bearing, Cone ....................................4-3 447-108.................... Bearing, Cone ....................................4-3 447-562.................... Bearing, Cup ......................................4-3 447-579.................... Bearing, Cup ......................................4-3 462-029.................... Bushing, Flanged ................................4-5 464-034.................... Bushing ..............................................2-3 464-035.................... Bushing ..............................................2-3 464-035.................... Bushing ..............................................7-3 464-036.................... Bearing, Oilite Super ...........................7-5 520-078/03 .............. Plug, Shipping ..................................... 6-9 530-449.................... O-Ring ...............................................4-5 530-490/038 ............ O-Ring, Motor ....................................4-9 540-062 /100 ........... Cylinder, Hydraulic (Eaton) ...................6-9 540-062/01 .............. Rod, Piston .........................................6-9 540-062/02 .............. Barrel Assembly ..................................6-9 540-062/03 .............. Seal Kit ...............................................6-9 540-062/200 ............ Cylinder, Hydraulic (Ultra).....................6-9 540-062.................... Cylinder, Hydraulic............................... 6-5 560-206/123 ............ Valve, Flow Control (2 GPM) ................6-7 560-206/130 ............ Reservoir Kit (With Tubes) .....................6-7 560-206/132 ............ Adapter Block (With Check Valve) .........6-7 560-206/135 ............ Plug, Vent (With 40 Micron Filter) ......... 6-7 560-209/04 .............. Valve/Coil, Solenoid Release.................6-7 560-209/06 .............. Valve, Adjustable Relief ........................6-7 560-209/07 .............. Pump (With Coupling, Bolts & Gasket) ..6-7 560-209/08 .............. Elbow, 90 Degree ...............................6-7 560-209/09 .............. Switch, Solenoid Start ...........................6-7 560-213/01 .............. Motor, 24 Volt DC 2 Terminal ...............6-7 560-213/01 .............. Pump Motor....................................... 5-23 560-213/02 .............. Brush Set ........................................... 5-23 560-213.................... Pump and Motor Assembly ...................6-5 560-213.................... Pump/Motor Assembly ........................6-7 570-271/515 ............ Brush Lead Assembly Kit .................... 5-23 570-271/516 ............ Commutator End Bearing .................. 5-23 570-271/516 ............ Drive End Bearing ............................. 5-23 570-271/517 ............ Washer ............................................. 5-23 570-316/511 ............ Seal .................................................. 5-23 570-316/513 ............ Retaining Ring ...................................5-23 570-360/511 ............ Brush Set ........................................... 5-23 570-360/512 ............ Brush Spring Set................................. 5-23 570-864.................... Drive Motor - S/N 5478 & Up ............ 5-23 570-864.................... Drive Motor, 24 Volt ........................... 4-11 590-514.................... Fuse, 15 Amp ......................................5-3 590-638/001 ............ Horn Assembly.....................................5-3 590-701.................... Battery Connector ..............................5-15 590-701.................... Battery Connector ..............................5-17 590-701.................... Battery Connector ................................ 5-6 600-213.................... Grommet .......................................... 5-15 610-307.................... Shaft, Flexible ......................................3-7

123-456-789.......................2-5

1.

Locate the Part Number in the NUMERICAL INDEX (APPENDIX B). Note the Section & page number(s) where the part is decribed.

FIGURE 2-2 ITEM NO. 1

2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27

Frame Assembly - DS/DT

7 29

5

28

30

23

12

10

11

22

4

6

21

28 29 30 31

26 25

QTY

PART NUMBER

5

828-005-691/003

5

828-005-691/001

5

828-005-691/002

REF 1 1 1 2 2 1 1 1 1 2 2 1 1 1 2 2 1 1 1 1 1 1 1 1 1 2 2 1 1 1 1 1 1 1 1

828-006-283 714-206 828-004-421 861-026 462-032 710-264P 750-433 828-004-622 828-006-364 750-006 771-049 760-130 810-733 828-004-651 710-067 771-019 114-008-306 114-009-695 1-150-057 1-150-001 7-590-006/001 114-008-718/005 5-015-003 5-015-004 828-004-672 828-004-671 710-069 411-938/001 411-938/003 411-938/002 411-938/004 828-004-674 828-004-683 828-004-682 154-009-117/001

24 Compartment A= 14" Battery 20 B= 16" Battery Compartment C= 21" Battery Compartment 19 D= Without Rear Posts E= With Rear Posts 18

F= Standard G= Remote H= SMARTi

17 K= Standard/Bypass L= SMARTi/Bypass

16

15 14

Nut, Lock Pin, Roll Bracket, Key Screw Washer Switch Assembly, Key Switch Assembly, Key Switch, Push Button Switch, Lock with Keys Switch, Push Button SMARTi Assembly Nut, Hex Nut, Hex Bracket Weldment Washer Screw Decal, Keyswitch (Not Shown) Decal, Keyswitch (Not Shown) Decal, Keyswitch (Not Shown) Decal, Keyswitch (Not Shown) Cable Assembly, SC to SMARTi Bracket, SMARTi Clamp, ODI Static Strap, Insulated

M= Remote/Bypass N= Remote/SMARTi O= DT 001 to 3842/DS 001 to 3802 P= Remote/SMARTi/Bypass Q= DT 001 to 3566/DS 001 to 3640

B-1 F, H, K, L, M, R F, H, K, L, M, P, R M, R, R G, M, N, P K, L, M, P, R H, L, N, P H, L, N, P H, L, N, P

F, H G K, L M, N, P H, L, N, P H, L, N, P F, G, K, M S= DT 3567 and Up/DS 3641 and Up T= DT 3843 and Up/DS 3803 and Up R= Recommended Spare

2.

Find the Section & page number in the PARTS LIST referenced by the Numerical Index. Locate the Part Number. Note the part's FIGURE & ITEM NO.

List 2-2: Frame Assembly - DS/DT

13

2-7 31 2

123-456-789 9 8

40

37

36

39

3.

Find the FIGURE & ITEM NO. on the associated illustration for a pictorial view of the part.

3

38 1

Figure 2-2: Frame Assembly - DS/DT

2-1

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Pallet Truck/Tow Tractor Models 111, 112, 113, 114- General Information How To Use Catalog If Part Number Is Known

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Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - General Information Major Assemblies

Major Assemblies

1

SECTION 3

SECTION 6

SREERING AND CONTROLS

HYDRAULIC COMPONENTS

SECTION 7 MAST

MODEL 111

MODEL 112

SECTION 5

SECTION 2

ELECTRICAL COMPONENTS AND SYSTEM

FINISH AND ACCESSORIES

MODEL 113

MODEL 114 SECTION 4 DRIVE AND BRAKE

NEXT111S, NEXT112C, NEXT113S, NEXT114S

Figure 1-1: Major Assemblies

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Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - General Information Recommended Spare Parts List

Recommended Spare Parts List Description

Part No.

Qty.

Fig.

Description

Ball 1/2 in................................... 850-015 ............. 34 ....... 4-5 Ball 9/16 in................................. 850-017 ............. 35 ....... 4-5 Battery Connector ......................... 590-701 ............... 1 ....... 5-9 Bearing, Commutator End .............. 442-205 ............... 1 ....... 6-2 Bearing, Cup ............................... 671-041/13.......... 1 ....... 2-6 Bearing, Drive End........................ 442-210 ............... 1 ....... 6-2 Bearing, Handle ........................... 850-135-959......... 2 ....... 3-6 Bearing, King Pin.......................... 671-041/14.......... 1 ....... 2-6 Bearing, Non-Shielded .................. 441-015 ............... 2 ....... 7-7 Bearing, Shield............................. 441-127 ............... 2 ....... 7-7 Bearing, Sleeve, Grooved.............. 780-330/001........ 2 ....... 7-2 Bearing, Sleeve ............................ 7-460-001/001 ..... 4 ....... 7-3 Bearing, Sleeve ............................ 7-460-004/002 ..... 2 ....... 7-7 Bearing, Sleeve ............................ 7-460-004/004 ..... 2 ....... 7-3 Bearing, Sleeve ............................ 7-460-004/005 ..... 1 ....... 7-2 Bearing, Sleeve ............................ 7-460-004/005 ..... 2 ....... 7-8 Bearing, Sleeve ............................ 7-460-004/006 ..... 2 ..... 7-13 Bearing, Thrust ............................. 671-041/11.......... 1 ....... 2-6 Bearing ....................................... 441-015 ............... 2 ..... 7-12 Bearing ....................................... 441-127 ............... 2 ....... 2-5 Bearing ....................................... 441-127 ............... 2 ..... 7-12 Bearing ....................................... 441-127 ............... 4 ..... 7-14 Bearing ....................................... 447-043 ............... 2 ....... 4-5 Bearing ....................................... 447-104 ............... 1 ....... 4-5 Bearing ....................................... 447-105 ............... 1 ....... 4-5 Bearing ....................................... 7-441-201/002 ..... 1 ....... 4-6 Brush (4 per) ................................ 570-869/551........ 1 ..... 5-11 Brush (4 per) ................................ 570-869/551........ 1 ..... 5-13 Brush (4 per) ................................ 570-869/551........ 1 ..... 5-14 Brush Set (Holder and Springs) ....... 560-213/07.......... 1 ....... 6-2 Brush........................................... 570-869/735........ 4 ..... 5-12 Bumper, Handle............................ 413-069 ............... 1 ....... 3-1 Bushing Machining ....................... 850-135-901......... 2 ....... 3-2 Bushing, Flanged .......................... 462-032 ............... 2 ....... 4-7 Bushing, Machining ...................... 850-135-901......... 2 ....... 3-3 Bushing ....................................... 460-014 ............... 2 ....... 3-1 Bushing ....................................... 460-061 ............... 4 ..... 8-14 Bushing ....................................... 460-102 ............... 1 ....... 3-3 Bushing ....................................... 7-460-005/001 ..... 1 ....... 7-1 Bushing ....................................... 7-460-005/002 ..... 1 ....... 7-1 Button Assembly, Nose (Red) .......... 850-135-976/001 . 1 ....... 3-4 Button Assembly, Nose (Red) .......... 850-135-976/001 . 1 ....... 3-5 Contact Assembly, Fixed ................ 1-105-224/01 ....... 2 ....... 5-5 Contact Assembly, Fixed ................ 1-105-224/01 ....... 2 ....... 5-6 Contact Assembly, Moving............. 1-105-224/02 ....... 1 ....... 5-5 Contact Assembly, Moving............. 1-105-224/02 ....... 1 ....... 5-6 Contactor Tip Kit...........................1-105-224/07 ....... 1 ....... 5-5 Diode Assembly............................ 850-136-854......... 1 ....... 5-1 Fitting, Grease.............................. 840-018 ............... 2 ..... 7-13 Fitting, Grease.............................. 841-111 ............... 2 ..... 7-14 Fitting, Grease.............................. 841-111 ............... 6 ..... 7-13 Fuse, 15 Amp (FU3)...................... 590-514 ............... 1 ....... 5-1 Fuse, 15 Amp .............................. 590-514 ............... 1 ....... 5-2 Fuse, 150 Amp (FU1).................... 590-587/109........ 1 ....... 5-1 Fuse, 150 Amp ............................ 590-587/109........ 1 ....... 5-3 Fuse, 250 Amp (FU2).................... 590-587/113........ 1 ....... 5-1 Fuse, 250 Amp ............................ 590-587/113........ 1 ....... 5-3 Horn, 24 Volt ............................... 590-640/101........ 1 ....... 5-7 Indicator, LED Red......................... 591-629/001........ 1 ....... 5-1 Meter, Battery............................... 870-246 ............... 1 ....... 8-2 Meter, Hour/Battery With lift Interrupt870-055.............. 1 ....... 8-2 Meter, Hour/Battery...................... 870-256 ............... 1 ....... 8-2 Meter, Hour ................................. 870-257 ............... 1 ....... 8-2 Microswitch ................................. 1-150-324............. 1 ....... 4-1

PDPM - 0218

1

Part No.

Qty.

Fig.

Microswitch ................................. 1-150-324 ............ 1....... 4-2 Microswitch ................................. 1-150-324 ............ 1....... 4-3 Module Assembly, Diode ............... 850-136-854 ........ 1....... 5-2 Module, Diode ............................. 850-136-856 ........ 1....... 3-4 Mount, Rubber ............................. 850-138-684 ........ 4....... 2-3 O-Ring ........................................ 671-041/12 ......... 1....... 2-6 Pin, Eccentric ............................... 850-135-024 ........ 2....... 7-3 Potentiometer ............................... 1-120-098 ............ 1....... 3-4 Potentiometer ............................... 1-120-098 ............ 1....... 3-5 Relay .......................................... 1-100-010 ............ 1....... 5-1 Relay .......................................... 1-100-010 ............ 1....... 5-2 Ring Set Kit.................................. 828-005-547 ........ 1....... 4-5 Seal Kit ....................................... 540-116/421 ....... 1....... 6-3 Seal Kit ....................................... 560-213/01 ......... 1....... 6-2 Seal, Oil ..................................... 530-638 ............... 1....... 4-5 Seal, Oil ..................................... 530-687 ............... 1....... 4-6 Shaft, Flexible .............................. 610-307 ............... 2....... 3-6 Shaft, Front Fork ........................... 850-138-836 ........ 2....... 7-5 Shaft, Rear Link (Pull Rod) .............. 850-138-318 ........ 2....... 7-2 Shaft, Wheel ............................... 850-135-634 ........ 1....... 7-7 Shield, Bearing ............................ 671-041/15 ......... 1....... 2-6 Shoe Assembly............................. 400-059/05 ......... 2....... 4-8 Shoe Assembly............................. 400-059/05 ......... 2....... 4-9 Sleeve, Bearing ............................ 7-460-004/002..... 2..... 7-12 Sleeve, Bearing ............................ 7-460-004/006..... 2..... 7-12 Slider.......................................... 850-138-301 ........ 2....... 7-6 Spacer, Pull Rod ........................... 360-067/001 ....... 2....... 7-3 Spring, Brush (4) .......................... 570-446/516 ....... 1..... 5-11 Spring, Brush (4) .......................... 570-446/516 ....... 1..... 5-13 Spring, Brush (4) .......................... 570-446/516 ....... 1..... 5-14 Spring, Brush ............................... 570-869/738 ....... 4..... 5-12 Spring, Coast............................... 830-238 ............... 1..... 8-14 Spring, Compression .................... 830-249 ............... 1....... 3-1 Spring, Handle Return................... 830-337 ............... 1....... 3-3 Spring, Handle Return................... 830-339 ............... 1....... 4-7 Spring, Handle............................. 830-346 ............... 1..... 8-14 Spring, Lever Return...................... 830-044 ............... 1....... 4-2 Spring, Parking Brake ................... 830-341 ............... 1....... 4-7 Spring, Return .............................. 1-105-224/05....... 1....... 5-5 Spring, Return .............................. 1-105-224/05....... 1....... 5-6 Spring, Return .............................. 400-059/06 ......... 2....... 4-8 Spring, Return .............................. 400-059/06 ......... 2....... 4-9 Spring, Torsion ............................. 830-347 ............... 1....... 3-6 Spring......................................... 830-226 ............... 1....... 4-1 Spring......................................... 830-424 ............... 1....... 4-1 Spring......................................... 830-424 ............... 1....... 4-3 Suppressor Assembly .................... 850-136-425/002. 1....... 5-1 Suppressor Assembly .................... 850-136-425/002. 1....... 5-2 Switch Start Service Kit ................. 560-213/06 ......... 1....... 6-2 Switch, Function ........................... 1-150-418 ............ 6....... 3-4 Switch, Function ........................... 1-150-418 .......... 12....... 3-5 Switch, Lift Limit ............................ 1-150-087 ............ 1....... 5-1 Switch, Lift Limit ............................ 1-150-087 ............ 1....... 5-2 Switch, Lift Limit ............................ 1-150-324 ............ 1....... 5-1 Switch, Push Button ....................... 7-590-004/001..... 1....... 3-5 Switch......................................... 1-150-324 ............ 1....... 5-2 Switch......................................... 1-150-383 ............ 2....... 3-4 Switch......................................... 1-150-383 ............ 2....... 3-5 Switch......................................... 1-150-384 ............ 1....... 3-4 Switch......................................... 1-150-418 ............ 1....... 3-5 Tire, Poly ..................................... 632-091/001 ....... 1....... 4-4 Wheel......................................... 632-421/CR7 ....... 1....... 2-5 Wheel......................................... 671-041/07 ......... 1....... 2-6

1-9

4/1/02

Pallet Truck/Tow Tractor Models 111, 112, 113, 114- General Information Recommended Spare Parts List

4/1/02

1-10

PDPM - 0218

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - General Information Hardware Parts List

Hardware Parts List Description

Part No.

Qty.

Bolt, Shoulder...................................... 716-008 .....................4 Bolt, Shoulder...................................... 716-121 .....................1 Bolt, Shoulder...................................... 716-135 .....................1 Clevis, Machine, Left Hand ................... 850-138-973 ..............1 Clevis, Machine, Right Hand................. 850-138-972 ..............1 Key, Woodruff ..................................... 7-850-100/015...........1 Key, Woodruff ..................................... 850-111 .....................3 Nut, Hex, Slotted ................................. 761-856 .....................2 Nut, Lock ............................................ 760-103 .....................8 Nut, Lock ............................................ 760-176 .....................1 Nut, Lock ............................................ 760-920 .....................2 Nut .................................................... 570-869/714 .............4 Nut .................................................... 570-869/729 .............4 Nut .................................................... 671-015/06 ...............1 Nut .................................................... 750-005 .....................4 Nut .................................................... 750-006 ...................11 Nut .................................................... 750-008 .....................6 Nut .................................................... 750-013 .....................9 Nut .................................................... 750-020 .....................5 Nut .................................................... 750-025 .....................2 Nut .................................................... 750-033 .....................5 Nut .................................................... 750-049 .....................2 Nut .................................................... 750-054 .....................4 Nut .................................................... 750-234 .....................4 Nut .................................................... 750-412 .....................6 Nut .................................................... 750-419 .....................4 Nut .................................................... 750-434 .....................4 Nut .................................................... 750-446 .....................2 Nut .................................................... 750-455 .....................1 Nut .................................................... 760-006 .....................6 Nut .................................................... 760-013 ...................13 Nut .................................................... 760-147 .....................1 Nut .................................................... 760-148 .....................4 Nut .................................................... 761-944 .....................2 Pin, Roll .............................................. 811-123 .....................1 Pin, Clevis........................................... 812-000-178 ..............1 Pin, Clevis........................................... 861-014/007 .............1 Pin, Cotter........................................... 810-904 .....................1 Pin, Cotter........................................... 810-910 .....................2 Pin, Eccentric....................................... 850-139-078 ..............1 Pin, Eccentric....................................... 850-139-197 ..............1 Pin, Roll .............................................. 810-728 .....................2 Pin, Roll .............................................. 810-744 .....................1 Pin, Roll .............................................. 810-745 .....................2 Pin, Roll .............................................. 810-763 .....................2 Pin, Roll .............................................. 811-120 .....................2 Pin, Slotted Spring ............................... 810-813 .....................2 Pin, Spiral........................................... 810-717 .....................2 Pin, Spiral........................................... 810-747 .....................1 Pin, Spring .......................................... 810-724 .....................1 Pin, Spring .......................................... 811-140 .....................2 Pin, Top Link Outer ............................... 850-138-963 ..............4 Plug, Switch ........................................ 900-276 .....................2 Ring, Snap.......................................... 7-810-002/037...........1 Ring, Snap.......................................... 810-086 .....................1 Screw and Washer .............................. 570-869/720 .............4 Screw and Washer .............................. 671-012/05 ...............1 Screw, Set........................................... 724-230 .....................2 Screw, Set........................................... 724-399 .....................3 Screw, Set........................................... 724-414 .....................3 Screw, Set........................................... 724-535 .....................1 Screw................................................. 5-001-014 ..................2 Screw................................................. 5-001-015 ..................4 Screw................................................. 5-001-016 ..................2 Screw................................................. 570-869/721 .............2 Screw................................................. 570-869/733 .............4

PDPM - 0218

Description

1

Part No.

Qty.

Screw .................................................701-001 ..................... 2 Screw .................................................701-016 ..................... 4 Screw .................................................701-058 ..................... 2 Screw .................................................701-060 ................... 14 Screw .................................................701-062 ................... 12 Screw .................................................701-066 ..................... 2 Screw .................................................701-070 ................... 11 Screw .................................................701-086 ..................... 8 Screw .................................................701-100 ..................... 2 Screw .................................................701-111 ..................... 6 Screw .................................................701-115 ..................... 4 Screw .................................................701-119 ..................... 4 Screw .................................................701-132 ..................... 4 Screw .................................................701-190 ..................... 5 Screw .................................................701-225 ..................... 2 Screw .................................................701-241 ..................... 3 Screw .................................................701-246 ..................... 4 Screw .................................................701-270 ..................... 4 Screw .................................................710-006 ................... 17 Screw .................................................710-008 ..................... 5 Screw .................................................710-010 ..................... 9 Screw .................................................710-012 ................... 10 Screw .................................................710-025 ..................... 2 Screw .................................................710-068 ..................... 2 Screw .................................................710-069 ................... 20 Screw .................................................710-071 ..................... 5 Screw .................................................710-080 ..................... 1 Screw .................................................710-127 ..................... 4 Screw .................................................710-130 ..................... 4 Screw .................................................710-132 ................... 10 Screw .................................................710-141 ..................... 8 Screw .................................................710-177 ..................... 1 Screw .................................................710-242 ..................... 4 Screw .................................................710-246 ..................... 7 Screw .................................................710-399 ..................... 2 Screw .................................................710-421 ..................... 4 Screw .................................................714-014/004 ............. 2 Screw .................................................714-021 ..................... 8 Screw .................................................714-031 ..................... 4 Screw .................................................714-036 ..................... 4 Screw .................................................714-039 ..................... 4 Screw .................................................714-047 ................... 12 Screw .................................................714-052 ..................... 2 Screw .................................................714-068 ..................... 2 Screw .................................................714-071 ..................... 2 Screw .................................................714-080 ..................... 2 Screw .................................................714-098 ..................... 6 Screw .................................................714-127 ................... 12 Screw .................................................714-131 ..................... 2 Screw .................................................714-137 ..................... 4 Screw .................................................714-145 ..................... 4 Screw .................................................714-147 ..................... 2 Screw .................................................714-198 ................... 18 Screw .................................................714-199 ..................... 7 Screw .................................................714-205 ..................... 7 Screw .................................................714-290 ..................... 4 Screw .................................................715-026 ..................... 2 Screw .................................................715-064 ..................... 2 Screw .................................................716-112 ..................... 2 Screw .................................................716-122 ..................... 2 Screw .................................................724-250 ..................... 1 Screw .................................................724-341 ..................... 2 Screw .................................................724-363 ..................... 2 Screw .................................................743-030 ..................... 2 Screw .................................................743-031 ..................... 5

1-11

4/1/02

Pallet Truck/Tow Tractor Models 111, 112, 113, 114- General Information Hardware Parts List Description

Part No.

Qty.

Screw ................................................. 7-710-006/012 .......... 4 Screw ................................................. 7-710-008/020 .......... 6 Screw ................................................. 772-132 .................... 4 Screw ................................................. 850-137-603.............. 1 Shaft, Pivot .......................................... 850-137-581.............. 1 Shaft, Wheel ....................................... 850-137-070.............. 2 Spacer................................................ 771-033 .................. AR Spacer................................................ 771-043 .................... 4 Spacer................................................ 850-136-857.............. 1 Washer, Compression........................... 671-015/19............... 2 Washer, Cupped.................................. 811-881 .................... 4 Washer, Flat ........................................ 771-007 .................... 9 Washer, Flat ........................................ 771-027 .................... 4 Washer, Flat ........................................ 771-107 .................... 2 Washer, Flat ........................................ 771-116 .................... 9 Washer, Flat ........................................ 771-119 .................. 18 Washer, Flat ........................................ 771-127 .................... 2 Washer, Flat ........................................ 771-128 .................... 4 Washer, Flat ........................................ 771-133 .................... 1 Washer, Flat ........................................ 771-161 .................... 2 Washer, Flat ........................................ 771-169 .................... 4 Washer, Lock....................................... 5-019-005.................. 4 Washer, Lock....................................... 5-019-006.................. 6 Washer, Lock....................................... 570-869/716............. 2 Washer, Lock....................................... 570-869/717............. 2 Washer, Lock....................................... 570-869/732............. 2 Washer, Lock....................................... 570-869/734............. 4 Washer, Lock....................................... 579-869/731............. 2 Washer, Lock....................................... 772-007 .................... 5 Washer, Lock....................................... 772-012 .................... 2 Washer, Lock....................................... 772-104 .................... 2 Washer, Lock....................................... 772-107 .................... 9 Washer, Lock....................................... 772-112 .................. 17 Washer, Lock....................................... 772-116 .................. 46 Washer, Lock....................................... 772-119 .................. 21

4/1/02

1-12

Description

Part No.

Qty.

Washer, Lock ...................................... 772-123 ...................16 Washer, Lock ...................................... 772-128 .....................4 Washer, Lock ...................................... 774-005 .....................8 Washer, Lock ...................................... 774-007 ...................19 Washer, Lock ...................................... 774-009 ...................10 Washer, Lock ...................................... 774-107 .....................2 Washer, Lock ...................................... 774-116 .....................3 Washer, Lock ...................................... 774-254 .....................3 Washer, Lock ...................................... 776-023 .....................6 Washer, Nylon .................................... 776-233 .....................1 Washer, Wavey................................... 570-869/715 .............2 Washer, Wavey................................... 570-869/730 .............2 Washer .............................................. 570-869/722 .............2 Washer .............................................. 671-012/06 ...............2 Washer .............................................. 671-015/05 ...............1 Washer .............................................. 771-012 ...................12 Washer .............................................. 771-014 .....................8 Washer .............................................. 771-016 ...................14 Washer .............................................. 771-019 .....................8 Washer .............................................. 771-023 .....................9 Washer .............................................. 771-025 .....................8 Washer .............................................. 771-033 ...................10 Washer .............................................. 771-043 .....................6 Washer .............................................. 771-101 .....................8 Washer .............................................. 771-109 .....................1 Washer .............................................. 771-123 .....................8 Washer .............................................. 771-155 .....................8 Washer .............................................. 771-156 ...................AR Washer .............................................. 771-225 .....................1 Washer .............................................. 771-506 .....................4 Washer .............................................. 772-115 ...................18 Washer .............................................. 772-127 .....................4 Washer .............................................. 774-123 .....................2

PDPM - 0218

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - General Information Bulk Items List

Bulk Items List Description

Part No.

Size

Dry Teflon Lube ................................... 990-600/DTL ...... 10 oz.

Plastic & Metal Protectant ..................... 990-600/PMP ..... 10 oz.

Web Adhesive Spray .......................... 990-600/WAS .... 14 oz.

Battery Protectant................................. 990-600/BP1...... 14 oz.

5W-30 Motor Oil ............................... 990-604/04 ........ Quart 10W-30W Motor Oil .......................... 990-603/04 ........ Quart Battery Cleaner .................................. 990-600/BC1 ...... Quart Battery Cleaner ................................... 990-600/BC3 5 Gallon Brake and Parts Cleaner ....................... 990-600/BR1...... 16 oz.

Electronic Contact Cleaner ................... 990-600/CC1..... 14 oz.

Degreaser .......................................... 990-600/DG1 .... 15 oz.

Q.D. Degreaser .................................. 990-600/DG2 .... 14 oz.

Degreaser-non aerosol ......................... 990-600/DG3 .............

2.5Gallon Glass Cleaner ..................................... 990-600/GC1 ... 19 oz.

Hand Cleaner .................................... 990-600/HC1. 1 Gallon Hand Cleaner With Grit ...................... 990-600/HC2 1 Gallon Hand Cleaner With Grit ....................... 990-600/HC3. Pumpettes Waterless Foaming Hand Cleaner ......... 990-600/HC4.... 13 oz.

Penetrant/Lubricant ............................. 990-600/PL1 ..... 15 oz.

Concentrated Spray Cleaner ................ 990-600/SC1 ..... Gallon Spray & Wipe Cleaner......................... 990-600/SCQ ..... Quart Steam & Pressure Wash ....................... 990-600/SP1. 5 Gallon Spray Teflon Grease............................. 990-600/STG . 13.5 oz.

White Lithium Grease .......................... 990-600/WG1 .. 14 oz.

PDPM - 0218

Description

1

Part No.

Size

Rubber & Gasket Adhesive ...................990-421........ 5 oz. tube Loctite Quick Primer ..............................990-533........................

Loctite-Threadlock (Blue) ........................990-536.............. 10 ml.

Gear Lubricant 80W-90W ...................990-610/03 .... 5 Gallon Cold Storage Hydraulic Oil (+200 to -35 F) ....................................990-615/01 .... 1 Gallon Standard Hydraulic Oil .........................990-616/01 .... 1 Gallon Standard Hydraulic 46 Oil ...................990-616/02 .... 2 Gallon Hydraulic Oil ......................................990-616/04 ..... 1 Quart (Minimum Quantity 12) DOT 5 Brake Fluid................................990-625/02 ........Quarts DOT 3 Brake Fluid................................990-627/02 ........Quarts Carousel Traction Drive Fluid .................990-647/001 ......Quarts Wypall Plus Shop Rags .........................990-654 ....................... .......................................................... ..............Case (9 Boxes) Workhorse- Shop Rags ..........................990-654/KC.................. .......................................................... ..............Case (8 Boxes) Bearing Grease ...................................990-620/01 ................. .......................................................... ........Tube (10 per Case) Raymond Orange.................................990-181........ Spray Can Raymond Black ....................................990-164........ Spray Can Raymond Gray.....................................990-133........ Spray Can Synthetic Gear Oil................................990-655/001 .......Quart Synthetic Gear Oil................................990-655/002 ......Gallon Synthetic Gear Oil................................990-655/004 5 gallonFlk

1-13

4/1/02

Pallet Truck/Tow Tractor Models 111, 112, 113, 114- General Information Bulk Items List

4/1/02

1-14

PDPM - 0218

SECTION 2 Finish and Accessories Truck Major Assemblies ........................................................................................................................................ 2-2 Cover Retainer Clips............................................................................................................................................. 2-4 Suspension Assembly, Model 114 ......................................................................................................................... 2-6 Caster Installation ................................................................................................................................................ 2-8 Caster Assembly, 6000 lb................................................................................................................................... 2-10 Caster Assembly ................................................................................................................................................ 2-12 Finish Instructions, All Models .............................................................................................................................. 2-15 Battery Roller and Gate Installation....................................................................................................................... 2-38 Battery Roller Assembly....................................................................................................................................... 2-41 Platform Installation, Model 113 .......................................................................................................................... 2-42

PDPM - 0218

2-1

4/1/02

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Finish and Accessories Truck Major Assemblies

Truck Major Assemblies

1

7

10

3

1

2

4

9

13

8

12

7

11 10

5 MODEL 111 5

2

2

MODEL 112 9 8

14

7

10

MODEL 113

MODEL 114

11 13 6

12

6

DSFINIS

Figure 2-1: Truck Major Assemblies

4/1/02

2-2

PDPM - 0218

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Finish and Accessories Truck Major Assemblies FIGURE 2-1 ITEM NO. 1 2 3 4 5 6 7

8 9 10 11 12 13 14

QTY

PART NUMBER

DESCRIPTION

USED ON

Handle Assembly, Models 111, 112 (See Figure 3-4a.)

Handle Assembly, Models 113, 114 (See Figure 3-5a.)

Auto Coast Installation (See Figure 8-11a.)

Manual Coast Installation (See Figure 8-15a.)

Grab Rail Assembly (See Figure 5-4a.)

Drive and Brake Assembly, Models 111, 112 (See Figure 4-1a.)

Drive and Brake Assembly, Models 113, 114 (See Figure 4-2a.)

Bellcrank Installation, 6000 lb. Models 111, 112, 113 (Up to 60 in.) (See Figure 7-2.)

Bellcrank Installation, 6000/8000 lb. Long John Models 112, 113 (Over 60 in.) (See Figure 7-8.)

Pull Rod Assembly, 6000 lb. (Up to 60 in.) (See Figure 7-3a.)

Pull Rod Assembly, 6000/8000 lb. Long John (Over 60 in) (See Figure 7-9.)

Load Wheel Assembly, 6000 lb. (Up to 60 in.) (See Figure 7-7.)

Load Wheel Assembly, 6000/8000 lb. Long John (See Figure 7-12.)

Load Wheel Assembly, Tandem, Split Wheel, 8000 lb.

(See Figure 7-13.)

Load Wheel Assembly, Tandem, Full Wheel, 8000 lb.

(See Figure 7-14.)

Suspension Assembly, Model 114 (See Figure 2-3.)

List 2-1: Truck Major Assemblies

PDPM - 0218

2-3

4/1/02

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Finish and Accessories Cover Retainer Clips

Cover Retainer Clips

2

2

3

4

5

W850-138-194

Figure 2-2: Cover Retainer Clips

4/1/02

2-4

PDPM - 0218

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Finish and Accessories Cover Retainer Clips FIGURE 2-2 ITEM NO. 2 3 4 5

QTY

PART NUMBER

4 4 4 4

811-878 811-880 811-881 811-882

DESCRIPTION

USED ON

Stud Spring, Ejector Washer, Cupped Retainer

List 2-2: Cover Retainer Clips

PDPM - 0218

2-5

4/1/02

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Finish and Accessories Suspension Assembly, Model 114

Suspension Assembly, Model 114

11

14

2

13

5

15a

15b

7

10

9

4

8

6

12

2

1

3

W850-138-683-E

Figure 2-3: Suspension Assembly, Model 114

4/1/02

2-6

PDPM - 0218

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Finish and Accessories Suspension Assembly, Model 114 FIGURE 2-3 ITEM NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14

QTY

2 4 1 1 2 2 2 2 4 2 2 2 2 2 2 2 2 15a 4 15b 4 R= Recommended Spare

PART NUMBER 850-138-374 850-138-684 Ref. 850-139-168 850-139-170 Ref. 853-005-095 5-001-014 5-001-015 5-001-016 761-856 810-930 841-112 1002754/001 1002754/002 1002754/003 1002754/007 447-045 447-518

DESCRIPTION Link, Suspension Mount, Rubber Tractor Weldment Axle Weldment, Suspension Spacer, Wheel Wheel Assembly (includes items 14 and 15) Spacer, Wheel Screw Screw Screw Nut, Hex, Slotted Pin, Cotter Fitting, Grease Wheel (Red) Wheel (Neutral) Wheel (Black) Wheel (Tan) Bearing, Cone Bearing, Cup

USED ON R

List 2-3: Suspension Assembly, Model 114

PDPM - 0218

2-7

4/1/02

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Finish and Accessories Caster Installation

Caster Installation

2

4

1

5 3

OPTION STANDARD

2

W671-042

Figure 2-4: Caster Installation

4/1/02

2-8

PDPM - 0218

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Finish and Accessories Caster Installation FIGURE 2-4 ITEM NO. 1

QTY

2 2 2 8 3 8 4 AR 5 8 A= Used with 671-042

PART NUMBER

DESCRIPTION

671-012/001 671-042 710-141 772-123 850-138-244 771-123

Caster Assembly (Option 113) Caster Assembly (Springless Standard) Screw Washer, Lock Shim, Caster Washer

USED ON

A

List 2-4: Caster Installation

PDPM - 0218

2-9

4/1/02

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Finish and Accessories Caster Assembly, 6000 lb.

Caster Assembly, 6000 lb.

22

23

24

25

2

2

3

4

15

14

5

7 21

8

16

9

20

10 11

6

19

18

12

17

13

2123_001A

Figure 2-5: Caster Assembly, 6000 lb.

4/1/02

2-10

PDPM - 0218

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Finish and Accessories Caster Assembly, 6000 lb.

FIGURE 2-5 ITEM NO. 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

QTY

PART NUMBER

2 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 2 2 1 1

671-012/001 671-015/101 671-012/03 671-012/04 671-012/02 671-012/05 671-012/06 671-012/07 671-012/08 671-015/05 671-015/06 671-015/07 671-015/08 671-012/12 671-012/13 671-012/14 671-015/12 671-012/16 671-012/17 671-015/15 671-015/16 671-015/17 671-015/18 671-015/19 441-127 632-421/CR7 671-012/22

21 22 23 24 25 A= Standard B= Cold Storage R= Recommended Spare

DESCRIPTION Caster Assembly (Option 113) Plate Assembly (includes:) Seal, Felt Bearing, Thrust Yoke Weldment Screw and Washer Washer Bearing, Cup Bearing, Cone Washer Nut Pin, Roll Cap, Hub Spring, Compression Spring, Compression Locator, Spring Shroud Assembly (includes) Bushing Pin Hinge Assembly Pin Hinge Assembly Axle Assembly Axle Assembly Pin, Roll Washer, Compression Bearing Wheel Fitting, Lubrication

USED ON

A B A B

R R

List 2-5: Caster Assembly, 6000 lb.

PDPM - 0218

2-11

4/1/02

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Finish and Accessories Caster Assembly

Caster Assembly

5

4

11

18

2

2

12

13

1

6

3

4

22

17 23

21 14 15

16

17

20

10

9

7

5

19

21

W671-042-A

Figure 2-6: Caster Assembly

4/1/02

2-12

PDPM - 0218

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Finish and Accessories Caster Assembly FIGURE 2-6 ITEM NO.

QTY

1 1 2 1 3 1 4 2 5 2 6 2 7 1 9 2 10 2 11 2 12 1 13 1 14 1 15 1 16 1 17 2 18 1 19 1 20 2 21 2 22 3 23 1 R= Recommended Spare

PART NUMBER 671-042 671-041/01 671-041/02 671-041/03 671-042/04 671-041/05 671-041/06 671-041/07 671-041/08 671-041/09 671-041/10 671-041/11 671-041/12 671-041/13 671-041/14 671-041/15 671-041/16 671-041/17 671-041/18 671-041/19 671-041/20 671-041/21 671-042/22

DESCRIPTION Caster Assembly (Standard) Housing Plate, Base Block, Torsion Plate, Adjusting Arm, Wheel Mounting Spacer Tube Wheel Bearing, Wheel Spacer, Wheel Washer, Thrust Bearing, Thrust O-Ring Bearing, Cup Bearing, King Pin Shield, Bearing Nut, King Pin Pin, King Axle, Wheel Bolt, Assembly Fitting, Grease Nut, Lock Bolt, Assembly

USED ON

R

R R R R R

List 2-6: Caster Assembly

PDPM - 0218

2-13

4/1/02

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Finish and Accessories Caster Assembly

4/1/02

2-14

PDPM - 0218

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Finish and Accessories Finish Instructions, All Models

Finish Instructions, All Models

2

41

7

8

33

32

25

21 31 23

VIEW B

41

4

BILINGUAL

3

TOP VIEW

9

47 38

0 1

31

22

STANDARD TOP VIEW

MODEL 111 W850-138-612-U-111-1, W850-138-612-U-111-2, W850-138-612-U-111-7 SHT 1 OF 20

Figure 2-7a: Finish Instructions, All Models

PDPM - 0218

2-15

4/1/02

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Finish and Accessories Finish Instructions, All Models

Finish Instructions, All Models

2

35

37

36

SECTION C

VIEW A

29

59 SEE VIEW B

9

46 45 44

2 SEE VIEW D

SEE VIEW A

C

C VIEW D COVER REMOVED

39

SIDE VIEW

MODEL 111 W850-138-612-U-111-3, W850-138-612-U-111-5, W850-138-612-U-111-6, W850-138-612-U-112-7 SHT 2 OF 20

Figure 2-7b: Finish Instructions, All Models

4/1/02

2-16

PDPM - 0218

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Finish and Accessories Finish Instructions, All Models

Finish Instructions, All Models

2

41

24

7

8

6

9

58

1 BILINGUAL

VIEW D 47

41

TOP VIEW

4

23

3

38

1

5

STANDARD TOP VIEW

MODEL 112 W850-138-612-U-112-1, W850-138-612-U-112-2, W850-138-612-112-4 SHT 3 OF 20

Figure 2-7c: Finish Instructions, All Models

PDPM - 0218

2-17

4/1/02

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Finish and Accessories Finish Instructions, All Models

Finish Instructions, All Models

33

2

9 5

25

VIEW B

VIEW D COVER REMOVED

59 46 SEE VIEW B

45 42

2

SEE VIEW D

c

SEE VIEW A

35 37

36

c

39 VIEW A

SIDE VIEW

MODEL 112 W850-138-612-U-112-5, W850-138-612-U-112-6, W850-138-612-U-112-7, W850-138-612-U-112-8 SHT 4 OF 20

Figure 2-7d: Finish Instructions, All Models

4/1/02

2-18

PDPM - 0218

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Finish and Accessories Finish Instructions, All Models

Finish Instructions, All Models

2

29 SECTION C

1

1

65

65

412-913

62 64

VIEW J

VIEW J

63

MANUAL COAST ONLY

66

COASTPRO™ ONLY

MODEL 112 W850-138-612-U-112-9, W850-138-612-Y2-1, W850-138-612-Y2-2 SHT 5 OF 20

Figure 2-7e: Finish Instructions, All Models

PDPM - 0218

2-19

4/1/02

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Finish and Accessories Finish Instructions, All Models

Finish Instructions, All Models

2

41

7

8

58 21

55 9 5

61

51

23

VIEW F 9

COVER REMOVED

21 41

3

BILINGUAL TOP VIEW

58

4

22

47 0

38

51

22

RAYMOND

5

STANDARD TOP VIEW

55 58

MODEL 113 W850-138-612-U-113-1, W850-138-612-U-113-2, W850-138-612-U-113-3 SHT 6 OF 20

Figure 2-7f: Finish Instructions, All Models

4/1/02

2-20

PDPM - 0218

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Finish and Accessories Finish Instructions, All Models

Finish Instructions, All Models 52

2

52

VIEW B

36 35

34

59 46

VIEW E

45

SEE VIEW D

43

SEE VIEW B

14 12 SEE VIEW F

2

C

C

SEE VIEW E

34

26 13

39

SIDE VIEW

MODEL 113 W850-138-612-U-113-4, W850-138-612-U-113-6, W850-138-612-U-113-7 SHT 7 OF 20

Figure 2-7g: Finish Instructions, All Models

PDPM - 0218

2-21

4/1/02

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Finish and Accessories Finish Instructions, All Models

Finish Instructions, All Models

2

24

SECTION C

29

VIEW F

25

33

25

27

33

15

28

15

28

VIEW D

VIEW D

OPTION

MODEL 113 W850-138-612-X1, W850-138-612-X2 W850-138-612-U-113-10, W850-138-612-U-113-11 SHT 8 OF 20

Figure 2-7h: Finish Instructions, All Models

4/1/02

2-22

PDPM - 0218

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Finish and Accessories Finish Instructions, All Models

Finish Instructions, All Models 21

2

41

7

8

19

36 35 16 34

RAYMOND

VIEW E

20

41

3

4

21

BILINGUAL

23

TOP VIEW

22

38 47 0

16

RAYMOND

22 STANDARD TOP VIEW

17

MODEL 114 W850-138-612-U-114-1, W850-138-612-U-114-2, W850-138-612-U-114-3 SHT 9 OF 20

Figure 2-7i: Finish Instructions, All Models

PDPM - 0218

2-23

4/1/02

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Finish and Accessories Finish Instructions, All Models

Finish Instructions, All Models

2

24

25

33

15

28

VIEW D VIEW F

29 SECTION C

MODEL 114 W850-138-612-U-114-5, W850-138-612-X2, W850-138-612-U-114-8 SHT 10 OF 20

Figure 2-7j: Finish Instructions, All Models

4/1/02

2-24

PDPM - 0218

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Finish and Accessories Finish Instructions, All Models

Finish Instructions, All Models 52

2

52

VIEW B 20 17

59 46 45

SEE VIEW D

43 SEE VIEW B

14

VIEW F COVER REMOVED

2

12

SEE VIEW F SEE VIEW E

C

C 34

18

39

MODEL 114

SIDE VIEW

W850-138-612-U-114-7, W850-138-612-U-114-9, W850-138-612-U-114-11 SHT 11 OF 20

Figure 2-7k: Finish Instructions, All Models

PDPM - 0218

2-25

4/1/02

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Finish and Accessories Finish Instructions, All Models

Finish Instructions, All Models

2

43 59

42

46

59

45

46 45

MODEL 113/114

MODEL 112

44 59 48 46 50 49

45

MODEL 112

MODEL 111

W850-137-842-002, W850-137-841-002, W850-137-839-001, W850-137-870-001 SHT 12 OF 20

Figure 2-7l: Finish Instructions, All Models

4/1/02

2-26

PDPM - 0218

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Finish and Accessories Finish Instructions, All Models

Finish Instructions, All Models

2

ITEM 37 - P/N 850-138-601

ITEM 39 - P/N 850-139-194/001

ITEM 14 - P/N 850-138-599 ITEM 12 - P/N 413-035

ITEM 34 - P/N 828-006-843

ITEM 13, 18, 26 - P/N 413-091/001, 413-091/002, 413-091/003 W850-138-601, W828-006-843, W850-138-599, W413-091, W413-035, W850-139-194-001 SHT 13 OF 20

Figure 2-7m: Finish Instructions, All Models

PDPM - 0218

2-27

4/1/02

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Finish and Accessories Finish Instructions, All Models

Finish Instructions, All Models

2

ITEM 3 - P/N 411-534

ITEM 5 - P/N 412-829

ITEM 4 - P/N 411-552

ITEM 7 - P/N 411-633

ITEM 6 - P/N 412-904/001

ITEM 1 - P/N 412-903/001 W412-903, W411-534, W411-552, W412-829-A, W412-904, W411-633 SHT 14 OF 20

Figure 2-7n: Finish Instructions, All Models

4/1/02

2-28

PDPM - 0218

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Finish and Accessories Finish Instructions, All Models

Finish Instructions, All Models

2

412-832

XXXX lb (XXXX kg)

XXXX lb (XXXX kg)

XXXX lb (XXXX kg)

XXXX lb (XXXX kg)

ITEM 17 - P/N 411-911

ITEM 8 - P/N 411-637/001

MAX. BATT. CAPACITY CAPACITE MAX. DE LA BATT.

XXX Ah

412-831

412-830

XX 0.5 in (13 mm) 13 mm 200 lb (91 kg) MAX ; 700 lb (318 kg) INTERMITTENT 200 lb (91 kg) MAX; 700 lb (318 kg) INTERMITTENCE

ASME B56.1

MAX.BATT.CAPAC.

XXXX lb (XXXX kg)

XXXX lb (XXXX kg)

XXX Ah

XXXX lb (XXXX kg)

XXXX lb (XXXX kg)

XX 0.5 in (13 mm)

ASME B56.1

200 lb (91 kg) MAX ; 700 lb (318 kg) INTERMITTENT

ITEM 20 - P/N 412-832

XXXX lb (XXXX kg)

XXXX lb (XXXX kg)

XXXX lb (XXXX kg)

XXXX lb (XXXX kg)

MAX. BATT. CAPACITY CAPACITE MAX. DE LA BATT.

XXX Ah

XX 0.5 in (13 mm)

ASME B56.1

13 mm

ITEM 17 - P/N 412-830

XXXX lb (XXXX kg) poids (kg)

ITEM 9 - P/N 412-831

ITEM 19 - P/N 412-908 ITEM 24 - P/N 412-748

ITEM 28 - P/N 411-912

ITEM 22 - P/N 412-517 ITEM 21 - P/N 411-773

ITEM 16 - P/N 412-907/001 W411637, W412-831-A, W411-911, W412-907, W412-830-A, W412-908, E412-832-A, W411-773, W412-517, W412-748, W411-912 SHT 15 OF 20

Figure 2-7o: Finish Instructions, All Models

PDPM - 0218

2-29

4/1/02

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Finish and Accessories Finish Instructions, All Models

Finish Instructions, All Models

2

ITEM 36 - P/N 411-681

ITEM 41 - P/N 412-093

ITEM 35 - P/N 411-693 ITEM 29 - P/N 411-920

ITEM 52 - P/N 412-807

ITEM 32 - P/N 412-902/001

ITEM 31 - P/N 412-901/001

ITEM 53 - P/N 412-657

W411-920, W412-901, W412-902, W411-693, W411-681, W412-093, W412-807, W412-657-A SHT 16 OF 20

Figure 2-7p: Finish Instructions, All Models

4/1/02

2-30

PDPM - 0218

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Finish and Accessories Finish Instructions, All Models

Finish Instructions, All Models

2

ITEM 62 - P/N 411-908

ITEM 63 - P/N 411-909

ITEM 66 - P/N 412-913

ITEM 51 - P/N 412-905/001 W411-908, W411-909, W412-905, W412-913 SHT 17 OF 20

Figure 2-7q: Finish Instructions, All Models

PDPM - 0218

2-31

4/1/02

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Finish and Accessories Finish Instructions, All Models

Finish Instructions, All Models

2

ITEM 64 - P/N 411-923 ITEM 54 - P/N 412-658

ITEM 61 - P/N 412-906/001

ITEM 65 - P/N 412-702

W411-923, W412-658, W412-702, W412-906 SHT 18 OF 20

Figure 2-7r: Finish Instructions, All Models

4/1/02

2-32

PDPM - 0218

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Finish and Accessories Finish Instructions, All Models

Finish Instructions, All Models

2

ITEM38 - P/N 412-721 W412-721 SHT 19 OF 20

Figure 2-7s: Finish Instructions, All Models

PDPM - 0218

2-33

4/1/02

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Finish and Accessories Finish Instructions, All Models

Finish Instructions, All Models

2

ITEM 47 - P/N 412-526 W412-526 SHT 20 OF 20

Figure 2-7t: Finish Instructions, All Models

4/1/02

2-34

PDPM - 0218

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Finish and Accessories Finish Instructions, All Models FIGURE 2-7 QTY ITEM NO. 1 1 2 2 3 1 4 1 5 1 6 1 7 1 8 1 9 1 10 1 12 1 13 1 14 1 15 1 16 1 17 1 18 1 19 1 20 1 21 1 22 2 23 1 24 1 25 AR 26 1 27 1 28 1 29 1 31 1 32 1 33 1 34 1 35 1 36 1 37 1 38 1 39 1 41 1 42 1 43 1 44 1 45 2 A= Model 111 B= Model 112 C= Model 113 D= Model 114

PART NUMBER 412-903/001 411-511/015 411-534 411-552 412-829 412-904/001 411-633 411-637/001 412-831 850-138-427 413-035 413-091/001 850-138-599 411-911 412-907/001 412-830 413-091/003 412-908/001 412-832 411-773 412-517 411-582 412-748 411-910 413-091/002 411-661/001 411-912 411-920 412-901/001 412-902/001 411-511/002 828-006-843 411-693 411-681 850-138-601 412-721 850-139-194/001 412-093 850-137-842/002 850-137-841/002 850-137-839/002 710-010

DESCRIPTION Decal, Warning, U.S. Decal, Raymond Decal, Emergency Disconnect Decal, Warning Decal, Lift Specification, U.S. Decal, Warning, Bilingual Decal, Caution, Bilingual Decal, Emergency Disconnect Plate, Lift Specification, CDN Mat Platform Kit (Not Shown) Pad, Leg Guard Pad, Platform (Standard Operators Compartment) Pad, Back Decal, Danger Decal, Tow Warning Decal, Tow Specification, U.S. Pad, Platform Decal, Warning Tow, Bilingual Decal, Tow Specification, CDN Decal, No Riding, Bilingual Decal, No Riding Decal, Made in Canada Decal, Millennium Pinstripe Pad, Platform Extension Decal, Bypass Decal, Warning, French Decal, Torque Specifications Decal, Warning, U.S. Decal, Warning, Bilingual Decal, Raymond Pocket, Manual Decal, Operating Instructions Decal, Replacement Instructions Pocket, Manual Decal, Fault Code Explanation Cover, Tractor Decal, ISO 9001 Console Console Console Screw

USED ON B, C

B, C B

B C, D C C C, D D D D D D A, C, D

C C

A A C, D

A, B

B C, D A

List 2-7: Finish Instructions, All Models (Sheet 1 of 2)

PDPM - 0218

2-35

4/1/02

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Finish and Accessories Finish Instructions, All Models FIGURE 2-7 QTY ITEM NO. 46 2 47 1 48 1 49 6 50 6 51 1 52 2 53 1 54 1 55 1 58 4 59 2 61 1 62 1 63 1 64 1 65 1 66 1 A= Model 111 B= Model 112 C= Model 113 D= Model 114

PART NUMBER 772-116 412-526 850-137-870/001 760-013 771-019 412-905/001 412-807 412-657 412-658 850-138-449 813-570/002 771-016 412-906/001 411-908 411-909 411-923 412-702 412-913

DESCRIPTION Washer, Lock Decal, Installation Checkout Pad, Platform Nut, Locking Washer Decal, Warning Decal, Rabbit Decal, Key Switch, 3 Position (Not Shown) Decal, Key Switch, 2 Position (Not Shown) Cover, Electrical Assembly (Not Shown) Nail, Grip (Not Shown) Washer, Flat Decal, Warning, Bilingual Decal, Coast, Safety Decal, Coast, Safety, Bilingual Decal, Coast, Caution Decal, Warning Decal, CoastPRO™

USED ON

B B B C

C B

B B

List 2-7: Finish Instructions, All Models (Sheet 2 of 2)

4/1/02

2-36

PDPM - 0218

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Finish and Accessories Finish Instructions, All Models

PDPM - 0218

2-37

4/1/02

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Finish and Accessories Battery Roller and Gate Installation

Battery Roller and Gate Installation

3

2

4

5

6

2

W850_138_499

Figure 2-8: Battery Roller and Gate Installation

4/1/02

2-38

PDPM - 0218

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Finish and Accessories Battery Roller and Gate Installation FIGURE 2-8 ITEM NO.

QTY

PART NUMBER

850-138-499/001 850-138-499/002 850-138-499/003 850-138-500 2 1 850-139-155/001 1 850-139-155/002 1 850-139-155/003 1 850-139-158 3 4 828-006-727/008 4 828-006-727/012 4 828-006-727/010 4 828-006-727/011 4 1 850-138-446/001 1 850-138-446/002 1 850-138-446/003 1 Ref. 5 4 710-130 6 4 750-419 A= 13.44 in. Battery Compartment B= 9.19 in. Battery Compartment C= 6.69 in. Battery Compartment D= Tow Only

DESCRIPTION Roller Kit Installation, Battery Roller Kit Installation, Battery Roller Kit Installation, Battery Roller Kit Installation, Battery Gate, Battery Gate, Battery Gate, Battery Gate, Battery Roller Assembly Roller Assembly Roller Assembly Roller Assembly Frame Weldment, Battery Roller Frame Weldment, Battery Roller Frame Weldment, Battery Roller Frame Alteration Screw Nut

USED ON A B C D A B C D D A B C A B C D

List 2-8: Battery Roller and Gate Installation

PDPM - 0218

2-39

4/1/02

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Finish and Accessories Battery Roller and Gate Installation

4/1/02

2-40

PDPM - 0218

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Finish and Accessories Battery Roller Assembly

Battery Roller Assembly

4

5

3

1

2

2

R828_006_727

Figure 2-9: Battery Roller Assembly FIGURE 2-9 ITEM NO. 1 2

QTY

PART NUMBER

2 828-006-726 1 828-001-429/010 1 828-001-429/023 1 828-001-429/022 1 828-001-429/007 3 1 828-001-335/007 1 828-001-335/006 1 828-001-335/016 1 828-001-335/008 4 2 810-488/014 5 2 771-127 A= 13.44 in. Battery Compartment B= 9.19 in. Battery Compartment C= 6.69 in. Battery Compartment D= Tow Only

DESCRIPTION Roller, Battery Pipe, Spacer Pipe, Spacer Pipe, Spacer Pipe, Spacer Shaft, Roller Shaft, Roller Shaft, Roller Shaft, Roller Ring, Push on Retainer Washer, Flat

USED ON A B C D A B C D

List 2-9: Battery Roller Assembly

PDPM - 0218

2-41

4/1/02

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Finish and Accessories Platform Installation, Model 113

Platform Installation, Model 113

3

2

2

5

4

1

W850-138-755

Figure 2-10: Platform Installation, Model 113

4/1/02

2-42

PDPM - 0218

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Finish and Accessories Platform Installation, Model 113 FIGURE 2-10 ITEM NO. 1 2 3 4 5

QTY

PART NUMBER

1 1 5 5 5

Ref. Ref. 714-205 750-033 772-115

DESCRIPTION

USED ON

Bar, Platform Weldment Platform Weldment Screw Nut Washer, Lock

List 2-10: Platform Installation, Model 113

PDPM - 0218

2-43

4/1/02

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Finish and Accessories Platform Installation, Model 113

4/1/02

2-44

PDPM - 0218

SECTION 3 Steering and Controls Handle and Mounting, Models 111, 112 ............................................................................................................... 3-2 Handle and Mounting, Models 113, 114 ............................................................................................................... 3-4 Handle Installation 113 Deadman.......................................................................................................................... 3-7 Handle Assembly, Models 111, 112.................................................................................................................... 3-11 Handle Assembly, Models 113, 114.................................................................................................................... 3-16 Control Assembly ............................................................................................................................................... 3-22 Handle Arm Assembly ........................................................................................................................................ 3-25 Switch Cover Assembly, All Models...................................................................................................................... 3-28

PDPM - 0218

3-1

4/1/02

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Steering and Controls Handle and Mounting, Models 111, 112

Handle and Mounting, Models 111, 112

3

22 27 1

32 3

24 16

23

4

6

5

4

19 8

18

11 28

12

14

20

17

15

7 9

30 14

25

21

31

2

13

15

14

W850-138-747_F

Figure 3-1: Handle and Mounting, Models 111, 112

4/1/02

3-2

PDPM - 0218

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Steering and Controls Handle and Mounting, Models 111, 112 FIGURE 3-1 QTY PART NUMBER ITEM NO. 1 1 Ref. 2 6 714-127 3 1 850-138-346 4 2 850-135-901 5 1 850-138-996 6 1 811-120 7 1 850-135-941 8 1 850-137-781 9 2 810-728 11 1 810-744 12 1 830-249 13 1 860-730/008 14 3 750-412 15 3 772-119 16 1 7-448-001/047 17 1 850-137-325 18 1 413-069 19 1 850-137-603 20 1 760-013 21 1 710-080 22 1 850-137-581 23 1 850-137-584 24 1 701-062 25 1 850-138-616 27 2 460-014 28 1 771-225 30 2 710-071 31 1 850-137-808 32 1 850-138-345 A= With Coast B= Without Coast R= Recommended Spare

DESCRIPTION Handle Assembly (See Figure 3-4a.)

Screw Base, Handle Mount Bushing Machining Shaft, Handle Pivot Pin, Roll Shaft, Brake Arm, Brake Actuator Pin, Roll Pin, Roll Spring, Compression Ball Joint, Brake Nut Washer, Lock Cam Follower Rod, Brake Adjusting Bumper, Handle Screw Nut Screw Shaft, Pivot Spring Adjuster Screw Guide, Spring Seat Bushing Washer Screw Spring Seat Mount Base, Handle Mount

USED ON

A

R

R

R

B

List 3-1: Handle and Mounting, Models 111, 112

PDPM - 0218

3-3

4/1/02

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Steering and Controls Handle and Mounting, Models 113, 114

Handle and Mounting, Models 113, 114

3

1

10 8

3

6

9

5 7 4

2

W850-137-477_E

Figure 3-2: Handle and Mounting, Models 113, 114

4/1/02

3-4

PDPM - 0218

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Steering and Controls Handle and Mounting, Models 113, 114 FIGURE 3-2 ITEM NO. 1 2 3 4 5 6 7 8 9 10

QTY

1 6 1 2 1 1 2 1 2 1 1 R= Recommended Spare

PART NUMBER

DESCRIPTION

Ref. 714-127 850-137-470 850-135-901 850-137-290 811-120 710-008 850-137-293 771-161 850-137-478 811-873

Handle Assembly (See Figure 3-5a.)

Screw Base, Handle Mount With Coast Bushing Machining Shaft, Handle Pivot Pin, Roll Screw Pin, Lock, Shaft, Handle Washer, Flat Cable Assembly (includes:) Pin, Ball Lock

USED ON

R

List 3-2: Handle and Mounting, Models 113, 114

PDPM - 0218

3-5

4/1/02

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Steering and Controls Handle and Mounting, Models 113, 114

4/1/02

3-6

PDPM - 0218

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Steering and Controls Handle Installation 113 Deadman

Handle Installation 113 Deadman

9

27

14

25

11

14

3

15

23

1

18

10

4

29

24

21

6 7 2 26

18

22

19

5

13

3

W850-139-115-C3 SHT 1 OF 2

Figure 3-3a: Handle Installation 113 Deadman

PDPM - 0218

3-7

4/1/02

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Steering and Controls Handle Installation 113 Deadman

Handle Installation 113 Deadman

28

3

16

W850-139-115-C2 SHT 2 OF 2

Figure 3-3b: Handle Installation 113 Deadman

4/1/02

3-8

PDPM - 0218

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Steering and Controls Handle Installation 113 Deadman FIGURE 3-3 ITEM NO. 1 2 3 4 5

QTY

PART NUMBER

1 850-137-755 1 850-137-775 2 850-135-901 2 850-137-482 1 850-137-780 1 460-102 6 2 828-000-987 7 1 850-137-898 9 1 850-138-344 10 1 850-138-459 11 1 850-139-084 12 1 Ref. 13 1 7-448-001/047 14 3 714-199 15 1 850-139-268 16 1 724-535 18 3 750-412 19 1 772-119 21 1 811-123 22 1 830-337 23 1 860-730/008 24 1 413-096 25 2 714-047 26 2 714-052 27 1 724-341 28 1 750-020 29 1 810-728 R= Recommended Spare

DESCRIPTION Rod, Brake Adjusting Spacer, Spring Bushing, Machining Disc, Stop Lever, Brake Bushing Assembly (includes:) Bushing Sleeve Shaft, Handle Pivot Shaft, Brake Lever Shaft, Brake Lever Guard, Spring Drive Unit Assembly (See Figure 4-1a.) (Not Shown) Follower, Cam Screw Mount Machined, Handle Screw, Set Nut Washer, Lock Pin, Roll Spring, Handle Return Ball Joint, Brake Bumper, Handle Screw Screw Screw Nut Pin, Roll

USED ON

R

R

R

List 3-3: Handle Installation 113 Deadman

PDPM - 0218

3-9

4/1/02

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Steering and Controls Handle Installation 113 Deadman

4/1/02

3-10

PDPM - 0218

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Steering and Controls Handle Assembly, Models 111, 112

Handle Assembly, Models 111, 112 41

44

43

42

40

3

45

22

23 21

19 10

36

52

37

56

3

55

53

9 54

33 28 46

39 38

51

2 20 6 7 4

W850-138-166_E PG1A SHT 1 OF 2

Figure 3-4a: Handle Assembly, Models 111, 112

PDPM - 0218

3-11

4/1/02

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Steering and Controls Handle Assembly, Models 111, 112

Handle Assembly, Models 111, 112

3

1

26 11 27

3

25 8

10

45

47

32

30

31 12 5

34 48 13

15

14

24

18

17

16

29

49

50

W850-138-166_E PG1B SHT 2 OF 2

Figure 3-4b: Handle Assembly, Models 111, 112

4/1/02

3-12

PDPM - 0218

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Steering and Controls Handle Assembly, Models 111, 112 FIGURE 3-4 ITEM NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

32 33 34 36

QTY

PART NUMBER

1 1 4 1 1 1 1 1 1 8 1

850-138-108/001 850-138-101 701-060 850-137-299/001 850-135-976/001 850-135-946 724-230 811-140 850-136-927 774-007 850-136-982

1 1 4 2 1 1 1 2 2 1 1 1 2 2 4 1 1 1 2 2 1 1 1 1 4 1 4 1 3 1 1

850-135-977 850-137-868 714-047 714-131 850-136-856 701-100 771-109 714-290 750-008 850-137-867/101 850-138-767 850-138-768 714-036 714-031 714-021 850-136-857 774-123 772-104 830-204 850-139-068 850-138-935 850-139-059 1-150-445 850-137-956 760-103 850-136-929 701-070 850-136-897 1-150-418 1-110-920/092 850-136-896

37 A= Cold Storage R= Recommended Spare NSS= Not Sold Separately

DESCRIPTION Handle Arm Assembly (See Figure 3-7a.)

Bracket, Potentiometer Screw Control Assembly (Red) (See Figure 3-6.)

Button Assembly, Nose (Red) Gear, Potentiometer Screw, Set Pin, Spring Harness, Travel (includes items 46 through 56) Washer, Lock Harness, Jog/Diode (112 Auto-Coast) (includes items 47 and 49) Plug, Jog Switch Cover, Handle Screw Screw Module, Diode Screw Washer Screw Nut Cover, Switch Assembly (Red) (See Figure 3-8.)

Cap, Handle, Right Hand Cap, Handle, Left Hand Screw Screw Screw Spacer (No Coast) Washer Washer, Lock Spring, Compression Harness, Jog (includes:) Button, Jog Switch Switch Assembly, Jog (includes:) Switch, Jog Adapter, Jog Switch Nut, Lock Harness, Travel (includes 46 through 56) Screw Harness, Function (includes:) Switch, Function Resistor, Heater Harness, Function (includes:)

USED ON

R

R

A A R

List 3-4: Handle Assembly, Models 111, 112 (Sheet 1 of 2)

PDPM - 0218

3-13

4/1/02

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Steering and Controls Handle Assembly, Models 111, 112 FIGURE 3-4 ITEM NO. 38 39 40 41 42 43 44 45

QTY

PART NUMBER

3 4 4 1 2 1 1 1 1 1 1 1 1 4 1 1 1 2 2 2 2

1-150-418 774-009 701-086 850-136-984 850-139-216 591-629/001 1-012-070/04 1-012-500/002 850-139-215/001 850-139-215/101 1-120-098 1-150-384 1-150-385 1-150-386‘ 850-137-560 NSS 850-200-152 1-150-383 701-251 750-006 771-101

46 47 48 49 50 51 52 53 54 55 56 A= Cold Storage R= Recommended Spare NSS= Not Sold Separately

DESCRIPTION Switch, Function Washer, Lock Screw Harness, Jog/Diode (112 Manual Coast) Switch Assembly, Coast Engage Light, Indicator Connector Seal, Wire Harness, Jog/Diode (Intellicoast) Harness, Jog/Diode (Intellicoast) Potentiometer Switch Actuator Seal, Boot, Switch Bracket, Switch Switch Assembly, Direction (includes:) Bracket, Switch Switch Screw Nut Washer

USED ON R

A A R R

R

List 3-4: Handle Assembly, Models 111, 112 (Sheet 2 of 2)

4/1/02

3-14

PDPM - 0218

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Steering and Controls Handle Assembly, Models 111, 112

PDPM - 0218

3-15

4/1/02

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Steering and Controls Handle Assembly, Models 113, 114

Handle Assembly, Models 113, 114

23

19

3

22

39 38 37 36 21

3 10 53 54

56 28 53

45

52

44

55

50

51

2 20 6 7 4

W850-138-166_E PG2A SHT 1OF 3

Figure 3-5a: Handle Assembly, Models 113, 114

4/1/02

3-16

PDPM - 0218

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Steering and Controls Handle Assembly, Models 113, 114

Handle Assembly, Models 113, 114

1

43

3

8

26

48 49 11 30 13

12

41 5 16

24 35

34 14

40 31

15 18

17

29

42

32

W850-138-166_E PG2B SHT 2 OF 3

Figure 3-5b: Handle Assembly, Models 113, 114

PDPM - 0218

3-17

4/1/02

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Steering and Controls Handle Assembly, Models 113, 114

Handle Assembly, Models 113, 114

3

21

47

W850-138-166_E PG2A2 SHT 3 OF 3

Figure 3-5c: Handle Assembly, Models 113, 114

4/1/02

3-18

PDPM - 0218

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Steering and Controls Handle Assembly, Models 113, 114 FIGURE 3-5 ITEM NO. 1 2 3 4 5 6 7 8 9

10 11 12 13 14 15 16 17 18 19 20 21

22 23 24 25 26 28 29 30 31 32 34 35 36

37

QTY

PART NUMBER

DESCRIPTION

1 1 4 1 1 1 1 1 1

850-138-108/003 850-138-101 701-060 850-137-299/001 850-135-976/001 850-135-946 724-230 811-140 850-136-930

1 2 1 2 1 1 1 2 1 1 2 2 1 1 1 1 1 2 2 4 1 1 1 1 4 4 1 1 3 1 1 3

850-136-928 774-007 850-136-984 850-135-977 850-138-253 861-014/007 810-904 714-080 850-135-973/001 701-100 714-290 750-008 850-137-867/101 850-137-867/102 850-137-867/103 850-138-767 850-138-768 714-036 714-031 714-021 774-123 850-137-869 830-204 771-109 714-047 701-070 772-104 850-136-897 1-150-418 1-110-920/092 850-136-878 1-150-418

Handle Arm Assembly (See Figure 3-7a.)

Bracket, Potentiometer Screw Control Assembly (Red) (See Figure 3-6.)

Button Assembly, Nose (Red) Gear, Potentiometer Screw, Set Pin, Spring Harness, Travel, Cold Storage (includes 50 through 56) (Not Shown) Harness, Travel (includes items 50 through 56) (Not Shown) Washer, Lock Harness, Jog/Diode (Manual Coast) Plug, Jog Switch Cable, Brake Pin, Clevis Pin, Cotter Screw Handle Assembly, Brake (See Figure 4-7.)

Screw Screw Nut Cover, Switch Assembly (Red) (See Figure 3-8.)

Cover, Switch Assembly (Red) (See Figure 3-8.)

Cover, Switch Assembly (With Override) (See Figure 3-8.)

Cap, Handle, Right Hand Cap, Handle, Left Hand Screw Screw (Not Shown) Screw Washer Cover, Handle Spring, Compression Washer, Flat Screw Screw Washer, Lock Harness, Function (includes:) Switch, Function Resistor, Heater Harness, Function (includes:) Switch, Function

USED ON

R

A

A A B C B

A, B R A A, C R

A= Cold Storage B= Model 113 C= Model 114 R= Recommended Spare

List 3-5: Handle Assembly, Models 113, 114 (Sheet 1 of 2)

PDPM - 0218

3-19

4/1/02

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Steering and Controls Handle Assembly, Models 113, 114 FIGURE 3-5 ITEM NO. 38 39 40 41

42 43 44 45 47 48

QTY

PART NUMBER

DESCRIPTION

1 1 3 1 3 1 2 1 1 1 2 4 4 4 1 1 2 1 2 1 1 1 2 2 2 2

1-110-920/092 850-136-896 1-150-418 850-136-869 1-150-418 850-136-856 850-139-068 850-138-935 850-139-059 1-150-445 714-068 760-103 774-009 701-086 850-136-964 1-150-418 850-139-032 7-590-004/001 900-276 1-120-098 850-200-151 850-200-152 1-150-383 701-251 750-006 771-101

Resistor, Heater Harness, Function (includes:) Switch, Function Harness, Function (includes:) Switch, Function Module, Diode, Coast Harness, Jog (includes:) Button, Jog Switch Switch Assembly, Jog (includes:) Switch, Jog Screw Nut, Lock Washer, Lock Screw Harness, Switch Override (includes:) Switch Harness, Rabbit Switch (includes:) Switch, Push Button Plug, Switch Potentiometer Switch Assembly, Direction (includes:) Bracket, Switch Switch Screw Nut Washer

49 50 51 52 53 54 55 56 A= Cold Storage B= Model 113 C= Model 114 R= Recommended Spare

USED ON A B R C R

B R A R R

R

List 3-5: Handle Assembly, Models 113, 114 (Sheet 2 of 2)

4/1/02

3-20

PDPM - 0218

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Steering and Controls Handle Assembly, Models 113, 114

PDPM - 0218

3-21

4/1/02

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Steering and Controls Control Assembly

Control Assembly

5

1

3

3

6

8

7

4

W850_137_903

Figure 3-6: Control Assembly

4/1/02

3-22

PDPM - 0218

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Steering and Controls Control Assembly FIGURE 3-6 QTY PART NUMBER ITEM NO. 1 2 850-135-959 3 1 850-135-985 4 1 850-138-076 5 2 850-138-862/001 6 2 610-307 7 2 810-813 8 1 830-347 R= Recommended Spare

DESCRIPTION Bearing, Handle Shaft, Cam Drive Lever Assembly, Cam/Return Grip, Handle Shaft, Flexible Pin, Slotted Spring Spring, Torsion

USED ON R

R R

List 3-6: Control Assembly

PDPM - 0218

3-23

4/1/02

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Steering and Controls Control Assembly

4/1/02

3-24

PDPM - 0218

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Steering and Controls Handle Arm Assembly

Handle Arm Assembly

3

2 7 6

4

3 1

10

9

1

W850-138-108-001 SHT 1 OF 2

Figure 3-7a: Handle Arm Assembly

PDPM - 0218

3-25

4/1/02

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Steering and Controls Handle Arm Assembly

Handle Arm Assembly

3

2 5 6

4

3

10

8 11

W850-138-108-002 SHT 2 OF 2

Figure 3-7b: Handle Arm Assembly

4/1/02

3-26

PDPM - 0218

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Steering and Controls Handle Arm Assembly FIGURE 3-7 ITEM NO.

QTY

1 1 2 2 3 2 4 4 5 1 6 4 7 1 8 1 9 1 10 4 11 1 A= Models 111, 112 B= Models 113, 114

PART NUMBER 850-138-108/001 850-138-108/003 850-138-377 715-026 715-064 750-013 851-002-340 771-169 850-138-375 850-138-385 850-137-782 714-137 850-137-786

DESCRIPTION Handle Arm Assembly Handle Arm Assembly Arm, Machined Screw Screw Nut Handle, Machined Washer, Flat Handle, Machined Arm, Machined Plate Tie Screw Plate, Tie Anchor

USED ON A B A

B A B A B

List 3-7: Handle Arm Assembly

PDPM - 0218

3-27

4/1/02

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Steering and Controls Switch Cover Assembly, All Models

Switch Cover Assembly, All Models

1b

4

1a

3

1c

4 2

3

3 9

2

7

10

6 5

W850-137-867-H

Figure 3-8: Switch Cover Assembly, All Models

4/1/02

3-28

PDPM - 0218

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Steering and Controls Switch Cover Assembly, All Models FIGURE 3-8 QTY PART NUMBER ITEM NO. 1a 1 850-136-376/001 1b 1 850-138-393 1c 1 850-139-212 2 1 850-135-947/103 3 1 850-135-947/102 4 1 850-135-947/101 5 6 701-060 6 6 774-007 7 1 850-139-213 9 AR 850-136-712 10 1 850-138-842 A= Models 111, 112 B= Model 113 C= Model 114 D= Note: Use Quantity 2 with Lift Limit

DESCRIPTION Cover Cover Cover, Intellicoast Button, Lift (Red) Button, Lower (Red) Button, Horn (Red) Screw Washer, Lock Bracket Shim Bracket

USED ON A, B C A, B, D A, B

List 3-8: Switch Cover Assembly, All Models

PDPM - 0218

3-29

4/1/02

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Steering and Controls Switch Cover Assembly, All Models

4/1/02

3-30

PDPM - 0218

SECTION 4 Drive and Brake Drive and Brake Assembly, Models 111, 112 ......................................................................................................... 4-3 Drive and Brake Assembly, Models 113, 114 ......................................................................................................... 4-7 Drive and Brake Assembly, Model 113, Deadman................................................................................................. 4-11 Drive Unit Subassembly ...................................................................................................................................... 4-14 Lower Drive Unit Assembly, All Models ................................................................................................................. 4-16 Motor Subassembly............................................................................................................................................ 4-18 Handle Assembly, Brake ..................................................................................................................................... 4-20 Brake Assembly, Models 111, 112, 113 with Deadman ........................................................................................ 4-22 Brake Assembly, Models 113, 114 ...................................................................................................................... 4-23

PDPM - 0218

4-1

4/1/02

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Drive and Brake

4/1/02

4-2

PDPM - 0218

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Drive and Brake Drive and Brake Assembly, Models 111, 112

Drive and Brake Assembly, Models 111, 112

4

24

19

2 7

3

15

1

22

W850-139-127-C-1 SHT 1 OF 2

Figure 4-1a: Drive and Brake Assembly, Models 111, 112

PDPM - 0218

4-3

4/1/02

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Drive and Brake Drive and Brake Assembly, Models 111, 112

Drive and Brake Assembly, Models 111, 112

4

16

14

9

10

21 5 3 6 26 18 25 27 11 13

24

23

8

12

W850-139-127-C-2 SHT 2 OF 2

Figure 4-1b: Drive and Brake Assembly, Models 111, 112

4/1/02

4-4

PDPM - 0218

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Drive and Brake Drive and Brake Assembly, Models 111, 112 FIGURE 4-1 ITEM NO. 1 2 3 5 6 7 8 9 10 11 12 13 14

QTY

1 1 4 1 1 1 1 1 1 1 1 1 1 1 15 1 16 1 18 7 19 1 21 1 22 6 23 1 24 2 25 1 26 2 27 4 R= Recommended Spare

PART NUMBER Ref. 850-138-089 710-132 724-363 114-010-523 850-138-995 1-150-324 812-000-178 810-910 830-226 774-254 850-137-819 870-846 870-860 850-111 760-148 772-119 400-060 060-218 714-198 830-424 710-069 850-137-820 750-013 771-119

DESCRIPTION Drive Unit Subassembly (See Figure 4-4.)

Adapter, Motor Screw Screw Screw, Brake Adjusting Adapter, Motor Microswitch Pin Pin, Cotter, 3/32 in. x 3/4 in.

Spring Washer, Lock Bracket, Brake Drum, Brake Drum, Brake, Cold Storage Key, Woodruff Nut Washer, Lock Brake Assembly (See Figure 4-8.)

Casting, Clevis Screw Spring Screw Bracket, Switch Nut Washer, Flat

USED ON

R

R

R

List 4-1: Drive and Brake Assembly, Models 111, 112

PDPM - 0218

4-5

4/1/02

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Drive and Brake Drive and Brake Assembly, Models 111, 112

4/1/02

4-6

PDPM - 0218

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Drive and Brake Drive and Brake Assembly, Models 113, 114

Drive and Brake Assembly, Models 113, 114

4

13 15

2

3

1

11

17

W850-138-889-D-1 SHT 1 OF 2

Figure 4-2a: Drive and Brake Assembly, Models 113, 114

PDPM - 0218

4-7

4/1/02

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Drive and Brake Drive and Brake Assembly, Models 113, 114

Drive and Brake Assembly, Models 113, 114

4

12

10 18

6

7

20

5 22

14

19

8

13 9 21

W850-138-889-D-2 SHT 2 OF 2

Figure 4-2b: Drive and Brake Assembly, Models 113, 114

4/1/02

4-8

PDPM - 0218

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Drive and Brake Drive and Brake Assembly, Models 113, 114 FIGURE 4-2 QTY ITEM NO. 1 1 2 1 3 4 5 1 6 1 7 1 8 1 9 1 10 1 11 1 12 1 13 5 14 7 15 1 17 6 18 1 19 4 20 1 21 2 22 1 R= Recommended Spare

PART NUMBER Ref. 850-138-089 710-132 1-150-324 861-013 810-904 774-254 850-137-977 870-846 850-111 760-148 710-069 772-119 400-080 714-198 870-860 771-119 830-044 710-071 850-137-976

DESCRIPTION Drive Unit Subassembly (See Figure 4-4.)

Adapter, Motor Machining Screw Microswitch Pin, Clevis Pin, Cotter Washer, Lock Bracket, Switch Drum, Brake, Cold Storage Key, Woodruff, #607 Nut Screw Washer, Lock Brake Assembly (See Figure 4-9.)

Screw Drum, Brake Washer, Flat Spring, Lever Return Screw Anchor, Cable

USED ON

R

R

List 4-2: Drive and Brake Assembly, Models 113, 114

PDPM - 0218

4-9

4/1/02

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Drive and Brake Drive and Brake Assembly, Models 113, 114

4/1/02

4-10

PDPM - 0218

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Drive and Brake Drive and Brake Assembly, Model 113, Deadman

Drive and Brake Assembly, Model 113, Deadman 25

4

19

2

3

15 1

22

W850-138-891-C-1 SHT 1 OF 2

Figure 4-3a: Drive and Brake Assembly, Model 113, Deadman

PDPM - 0218

4-11

4/1/02

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Drive and Brake Drive and Brake Assembly, Model 113, Deadman

Drive and Brake Assembly, Model 113, Deadman

16

4

14

23

12

24 26 8 27

9 10 21

32 6

7

5

18

27

17

W850-138-891-C-2 SHT 2 OF 2

Figure 4-3b: Drive and Brake Assembly, Model 113, Deadman

4/1/02

4-12

PDPM - 0218

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Drive and Brake Drive and Brake Assembly, Model 113, Deadman FIGURE 4-3 QTY ITEM NO. 1 1 2 1 3 4 5 1 6 1 7 1 8 1 9 1 10 1 12 1 14 1 15 1 16 1 17 1 18 1 19 1 21 1 22 6 23 1 24 1 25 5 26 1 27 2 32 1 R= Recommended Spare

PART NUMBER Ref. 850-138-038 772-132 724-363 114-010-523 850-010-110 1-150-324 812-000-178 810-910 774-254 870-846 850-111 760-147 710-071 772-119 400-060 060-205 714-198 870-860 850-137-820 710-069 750-013 771-119 830-424

DESCRIPTION Drive Unit Subassembly (See Figure 4-4.)

Adapter, Motor Machining Screw Screw, Set Screw, Bracket, Adjusting Pad Microswitch Pin, Clevis Pin, Cotter Washer, Lock Drum, Brake Key, Woodruff, #607 Nut Screw Washer, Lock Brake Assembly (See Figure 4-8.)

Clevis Screw Drum, Brake, Cold Storage Bracket, Switch Screw Nut Washer, Flat Spring

USED ON

R

R

List 4-3: Drive and Brake Assembly, Model 113, Deadman

PDPM - 0218

4-13

4/1/02

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Drive and Brake Drive Unit Subassembly

Drive Unit Subassembly

9

4

4

5 1

7

3

2

W850-138-885-B

Figure 4-4: Drive Unit Subassembly

4/1/02

4-14

PDPM - 0218

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Drive and Brake Drive Unit Subassembly FIGURE 4-4 ITEM NO. 1 2

3

QTY

PART NUMBER

1 1 1 1

Ref. 850-138-735/020 850-138-735/015 850-138-735/017

1 1 1 1 1 1 1 1 1 1 1 1 1 1 7 7 5 2

850-138-112/001 850-138-112/002 850-138-112/003 850-138-112/004 850-138-112/006 632-091/001 632-091/002 632-091/003 632-091/103 630-229/001 630-229/002 630-356/001 630-356/002 850-138-111 710-246 772-115 828-003-193 850-135-891

4 5 7 9 A= Red Soft Poly B= Neutral Poly C= Black Poly D= Black (Rubber) E= White (Rubber) F= Green Poly G= Non Marking (Rubber) R= Recommended Spare

DESCRIPTION Motor Subassembly (See Figure 4-6.)

Drive Unit Assembly, Lower, Model 111 (See Figure 4-5.)

Drive Unit Assembly, Lower, (EE) Drive Unit Assembly, Lower, Models 112, 113, 114 (See Figure 4-5.)

Wheel Assembly, Drive (includes:) Wheel Assembly, Drive (includes:) Wheel Assembly, Drive (includes:) Wheel Assembly, Drive (includes:) Wheel Assembly, Drive (includes:) Tire, Poly Tire, Poly Tire, Poly Tire, Poly Tire, Rubber Tire, Rubber Tire, Rubber, Reinforced Tire, Rubber, Reinforced Hub, Wheel Screw Washer, Lock Bolt, Hub Strap, Retainer

USED ON

A B C D G A, R B C F D G D E

List 4-4: Drive Unit Subassembly

PDPM - 0218

4-15

4/1/02

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Drive and Brake Lower Drive Unit Assembly, All Models

Lower Drive Unit Assembly, All Models 28 8

27

13

12

4

10

22

1

11

3 6

24

21

20 19 18

17

16

15

4

14 10

29 33 5 25

2

7 23

31

9

34

32

W850-138-735-C

Figure 4-5: Lower Drive Unit Assembly, All Models

4/1/02

4-16

PDPM - 0218

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Drive and Brake Lower Drive Unit Assembly, All Models FIGURE 4-5 ITEM NO. 1

QTY

PART NUMBER

1 1 1 1 1 1 1 1 1 34 1 1 2 2 1 1 AR AR AR AR AR AR AR AR 1 1 1 35 1 1 6 2 1 1 2

400-216 400-137 400-217 400-138 950-151 850-138-732 850-135-429 828-004-080 782-416 850-015 400-004 850-138-730 782-426 447-043 447-105 447-104 850-409/002 850-409/003 850-409/008 850-409/015 850-413/002 850-413/003 850-413/008 850-413/015 760-148 828-005-547 760-176 850-017 530-638 782-405 710-069 771-019 840-059 840-038 810-717

2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 27 28 29 31 32 33 34 A= Model 111 B= Models 112, 113, 114 R= Recommended Spare

DESCRIPTION Gear, Helical Pinion, 15:1 Gear, Helical Pinion, 20:1 Gear, Helical, 15:1 Gear, Helical, 20:1 Gear and Pinion Set, Spiral Case, Main Cover Plug, Filler Plug, Hex Ball 1/2 in.

Shaft, Drive Wheel Ring, Slewing, Machined Plug, Pipe Bearing Bearing Bearing Shim Shim Shim Shim Shim Shim Shim Shim Nut Ring Set Kit Nut, Lock Ball 9/16 in.

Seal, Oil Plug, Vent Screw Washer, Flat Fitting, Grease Fitting, Grease Pin, Spiral (Not Shown)

USED ON B A B A

R

R R R

R R R

List 4-5: Lower Drive Unit Assembly, All Models

PDPM - 0218

4-17

4/1/02

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Drive and Brake Motor Subassembly

Motor Subassembly

4

1

5

2

4

7 6

3

11

10

9

W850-138-882, 912-A

Figure 4-6: Motor Subassembly

4/1/02

4-18

PDPM - 0218

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Drive and Brake Motor Subassembly FIGURE 4-6 ITEM NO. 1

2 3 4 5 6

QTY

PART NUMBER

1 1 1 1 1 1 1 1 1 1 1 5 2 4

570-869/500 570-869/700 570-870/500 570-871/500 7-850-100/015 760-148 7-810-002/037 7-441-201/002 850-137-805 850-138-911 530-687 743-031 743-030 771-506

7 9 10 11 A= Model 111 B= Models 112, 113, 114 R= Recommended Spare

DESCRIPTION Motor, Drive (See Figure 5-11.)

Motor, Drive (8000 lb. Only) (See Figure 5-12.)

Motor, Drive (See Figure 5-13.)

Motor, Drive (EE) (See Figure 5-14.)

Key, Woodruff Nut, Lock Ring, Snap Bearing Cover, Top Cover, Top (EE) Seal, Oil Screw Screw Washer

USED ON B B A

R

R

List 4-6: Motor Subassembly

PDPM - 0218

4-19

4/1/02

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Drive and Brake Handle Assembly, Brake

Handle Assembly, Brake

8

4

16

10

9 15

7

4

17

19

19 5 2

1

6

20

18

4

13

12

3

W850-135-973-K

Figure 4-7: Handle Assembly, Brake

4/1/02

4-20

PDPM - 0218

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Drive and Brake Handle Assembly, Brake FIGURE 4-7 ITEM NO.

QTY

1 1 2 1 3 1 4 2 5 2 6 2 7 1 8 1 9 2 10 1 12 1 13 1 15 1 16 1 17 2 18 1 19 4 20 8 R= Recommended Spare

PART NUMBER 850-135-973/001 850-138-367 850-135-965 850-135-966 716-112 860-730/005 860-727 850-135-961 850-135-964 462-032 850-138-364 810-724 850-138-365 830-341 701-241 710-025 830-339 750-005 771-014

DESCRIPTION Handle Assembly, Brake Bracket, Brake Handle, Left Hand Brake Handle, Right Hand Brake Screw Ball Joint Ball Joint, Slip Actuator, Brake Shaft, Brake Actuator Bushing, Flanged Brake Lock Weldment Pin, Spring Actuator, Parking Brake Spring, Parking Brake Screw Screw Spring, Handle Return Nut Washer

USED ON

R

R

R

List 4-7: Handle Assembly, Brake

PDPM - 0218

4-21

4/1/02

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Drive and Brake Brake Assembly, Models 111, 112, 113 with Deadman

Brake Assembly, Models 111, 112, 113 with Deadman

2

5

1

3

4

4

6

W400-060

Figure 4-8: Brake Assembly, Models 111, 112, 113 with Deadman FIGURE 4-8 ITEM NO.

QTY

PART NUMBER

1 1 2 1 3 1 4 1 5 2 6 2 R= Recommended Spare

400-060 400-060/01 400-059/02 400-059/94 400-059/04 400-059/05 400-059/06

DESCRIPTION Brake Assembly Plate, Backing Cam Lever Clip Shoe Assembly Spring, Return

USED ON

R R

List 4-8: Brake Assembly, Models 111, 112, 113 with Deadman

4/1/02

4-22

PDPM - 0218

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Drive and Brake Brake Assembly, Models 113, 114

Brake Assembly, Models 113, 114

2

4

1

4

3

9

5

8

6

7

W400-080

Figure 4-9: Brake Assembly, Models 113, 114 FIGURE 4-9 ITEM NO.

QTY

1 1 2 1 3 1 4 2 5 2 6 1 7 1 8 1 9 1 R= Recommended Spare

PART NUMBER 400-080 400-060/01 400-059/02 400-080/01 400-059/05 400-059/06 400-080/02 400-080/03 400-080/04 400-059/04

DESCRIPTION Brake Assembly Plate, Backing Cam Lever, Spline Shoe Assembly Spring, Return Washer, Lock Nut Bolt Clip

USED ON

R R

List 4-9: Brake Assembly, Models 113, 114

PDPM - 0218

4-23

4/1/02

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Drive and Brake Brake Assembly, Models 113, 114

4/1/02

4-24

PDPM - 0218

SECTION 5 Electrical Components and Systems Electrical System .................................................................................................................................................. 5-2 Electrical System EE, Models 112, 113 ................................................................................................................ 5-14 Fuse Enclosure Assembly..................................................................................................................................... 5-22 Grab Rail Assembly............................................................................................................................................ 5-24 Contactor Assembly ........................................................................................................................................... 5-30 Contactor Assembly EE ....................................................................................................................................... 5-32 Horn Installation................................................................................................................................................. 5-34 Ignition Switch Installation ................................................................................................................................... 5-35 Battery Connector Assembly ................................................................................................................................ 5-36 Maintenance Tool, Programmable........................................................................................................................ 5-39 Drive Motor, 24 Volt Rider .................................................................................................................................. 5-40 Drive Motor, 8000 lb. ........................................................................................................................................ 5-42 Drive Motor, Walkie........................................................................................................................................... 5-44 Drive Motor, EE ................................................................................................................................................. 5-46

PDPM - 0218

5-1

4/1/02

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Electrical Components and Systems Electrical System

Electrical System

63

8

86

5

11

41

91 92

34 37

76 47

SEE DETAIL B

35

9 8 DETAIL B

64

29

51

39

52

4

54 59

SEE DETAIL C

18

SEE DETAIL A

SEE DETAIL D

DETAIL C

24 58 23

10

105

36

38

1

33

31

30

32

65

67

DETAIL D

66

53

61

DETAIL A Model 111 W850-139-241-A-111 SHT 1 OF 9

Figure 5-1a: Electrical System

4/1/02

5-2

PDPM - 0218

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Electrical Components and Systems Electrical System

Electrical System 57

60

58

62

59

55

56

58

22

25

23

12

24

3

21

23

6

94

B+

50

5

B-

5

16

23 15

2

36

38

28

19

20

14

Model 111 W850-139-241-A-111-PG2 SHT 2 OF 9

Figure 5-1b: Electrical System

PDPM - 0218

5-3

4/1/02

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Electrical Components and Systems Electrical System

Electrical System

5

SEE DETAIL E

63

8

86

41

11

8

9

34

81

82

84

83

37 SEE DETAIL G

35

29

DETAIL G SEE DETAIL J

45 77

+

48 108 72 109 74 18

DETAIL E 54 59 24

DETAIL J 52

10

85

43 75

4

SEE DETAIL H

SEE DETAIL F

51

64

58 23

61

105

36

38

1

33

31

30

32

65

67

DETAIL H

66

53

DETAIL F

Model 112 W850-139-241-A-112 SHT 3 OF 9

Figure 5-1c: Electrical System

4/1/02

5-4

PDPM - 0218

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Electrical Components and Systems Electrical System

Electrical System

57

60

58

62

59

55

56

58

22

25

23

12

24

3

21

23

6

93

B+

50

5

B-

5

16

23 15

2

36

38

28

19

20

14

Model 112 W850-139-241-A-111-PG2 SHT 4 OF 9

Figure 5-1d: Electrical System

PDPM - 0218

5-5

4/1/02

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Electrical Components and Systems Electrical System

Electrical System

5

96

98

97

102

99

100 8

70

11

46 SEE DETAIL P

41

34

87 SEE DETAIL K

SEE DETAIL L 3

29

88

4

63

2 1

DETAIL K

95

37 81

82

83

84

35

105 18

DETAIL P 85

4

8

73

9

44

DETAIL L

54

DETAIL Q 10

59 52

SEE DETAIL Q

51

64

SEE DETAIL M

SEE DETAIL N

24 58 23

36

38

1

DETAIL N

65 Model 113

67

66

53

61

DETAIL M

W850-139-241-A-113 SHT 5 OF 9

Figure 5-1e: Electrical System

4/1/02

5-6

PDPM - 0218

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Electrical Components and Systems Electrical System

Electrical System

57

60

58

62

59

55

56

58

22

25

23

12

24

3

21

23

6

93

B+

50

5

B-

5

16

23 15

2

36

38

28

19

20

14

Model 113 W850-139-241-A-111-PG2 SHT 6 OF 9

Figure 5-1f: Electrical System

PDPM - 0218

5-7

4/1/02

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Electrical Components and Systems Electrical System

Electrical System

29

41

SEE DETAIL U

11

5

88

SEE DETAIL R

34

81

82

84

83

DETAIL R

85

87

37

36 105

DETAIL U SEE DETAIL T

18 4

+

DETAIL T

10

73 SEE DETAIL S

39

44

8

36

38

1

33

31

30

32

DETAIL S

Model 114 W850-139-241-A-114 SHT 7 OF 9

Figure 5-1g: Electrical System

4/1/02

5-8

PDPM - 0218

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Electrical Components and Systems Electrical System

Electrical System

57

60

58

62

59

55

56

22

25

23

12

24

3

21

23

5

6

93

B+ B-

5

50

16

23

15

2

36

38

28

19

20

14

Model 114 W850-139-241-A-114-PG2 SHT 8 OF 9

Figure 5-1h: Electrical System

PDPM - 0218

5-9

4/1/02

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Electrical Components and Systems Electrical System

Electrical System

5

106 23 17 8 7

VIEW FACING FROM CONTROLLER SIDE TOWARDS MOTOR

VIEW FACING FROM PUMP SIDE TOWARDS MOTOR

All Models

W850-139-241-A-PG5 SHT 9 OF 9

Figure 5-1i: Electrical System

4/1/02

5-10

PDPM - 0218

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Electrical Components and Systems Electrical System FIGURE 5-1 QTY PART NUMBER ITEM NO. 1 1 771-119 2 1 1-105-224 3 2 1-074-104/001 4 1 590-514 5 1 590-587/113 6 1 850-136-969 7 2 811-325/006 8 AR 611-028 9 AR 611-044 10 1 850-136-863 11 1 591-629/001 12 2 774-116 13 3’ 870-854/004 14 2 771-012 15 4 710-012 16 1 701-190 17 4 710-006 18 1 701-062 19 2 701-119 20 2 772-112 21 2 724-399 22 2 724-414 23 10 772-116 24 4 771-116 25 4 750-006 27 1 1-012-070/04 28 1 850-136-976 29 1 B23-020-115/534 30 1 F23-022-430/534 31 1 F23-022-350/524 32 1 029-005-450/014 33 1 029-005-390/013 34 1 850-136-961 35 2 7-710-006/012 36 3 7-710-008/020 37 2 5-019-005 38 3 5-019-006 39 1 412-697 40 1 1-012-500/002 41 1 850-139-243/002 A= Model 111 B= Model 112 C= Model 113 D= Model 114 E= Cold Storage R= Recommended Spare

DESCRIPTION Washer, Flat Contactor, Main (See Figure 5-5.)

Standoff, Fuse (Traction) Fuse, 15 Amp (FU3) Fuse, 250 Amp (FU2) Battery Connector Assembly (See Figure 5-9.)

Clamp, Cable Strap Mount, Strap Block, Fuse Indicator, LED Red Washer, Lock (Traction) Guard, Loom (Not Shown) Washer, Flat Screw Screw Screw Screw Screw Washer, Lock Screw, Set (Traction) Screw, Set (Traction) Washer, Lock (Traction) Washer, Flat (Traction) Nut (Traction) Connector, 2 Pin (Not Shown) Bar, Bus (M1-2 to B+) Cable Assembly (M1-1 to FU2-2) Cable Assembly (MD-A1 to M1-2) Cable Assembly (MD-A2 to M(-)) Cable Assembly (F2 to MD-E2) Cable Assembly (F1 to MD-E1) Module, Hour Meter Control Screw Screw Washer, Lock Washer, Lock Decal, Torque, Walkie Seal, Wire, 2 Lead (Not Shown) Harness, Main

USED ON

R R

R

E

List 5-1: Electrical System (Sheet 1 of 3)

PDPM - 0218

5-11

4/1/02

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Electrical Components and Systems Electrical System FIGURE 5-1 ITEM NO. 43 44 45 46 47 48 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 70

QTY

PART NUMBER

1 1 1 1 1 1 1 1 1 1 1 1 1 1 3 2 2 1 1 1 1 1 1 3 1 1 1 1 1 1 1 1 1 2 2 1 2 1 1 1

850-136-958/101 850-139-143/101 850-139-142/101 850-139-243/012 850-136-981/101 850-136-973/101 590-587/109 850-136-319 850-136-425/002 1-150-324 850-138-970 1-074-104/001 724-399 724-414 772-116 771-116 750-006 710-006 774-116 B24-034-325/286 B24-022-305/272 701-070 771-007 772-007 850-139-243/011 850-139-243/001 850-136-958/001 850-139-143/001 850-136-142/001 850-136-971/001 850-136-981/001 850-136-973/001 850-136-923 701-062 772-107 1-100-010 771-107 850-136-854 600-234 850-139-031/001

72 73 74 75 76 77 80 81 82 83 84 85 86 87 A= Model 111 B= Model 112 C= Model 113 D= Model 114 E= Cold Storage R= Recommended Spare

DESCRIPTION Harness, Auto-Coast Harness, Coast Harness, Manual Coast Harness, Main, Override Jumper, No Coast Harness, No Coast Fuse, 150 Amp (FU1) Wire Assembly, Snubber Suppressor Assembly Switch, Lift Limit Bracket, Switch Standoff, Fuse (Lift) Screw, Set (Lift) Screw, Set (Lift) Washer, Lock (Lift) Washer, Flat (Lift) Nut (Lift) Screw Washer, Lock (Lift) Cable Assembly (P1 to FU1-2) Cable Assembly (B- to MP-2) Screw Washer, Flat Washer, Lock Harness, Manual, Override Harness, Main, Wiring, Standard Harness, Auto-Coast, Standard Harness, Coast, Standard Harness, Manual Coast, Standard Harness, Speed Restrict, Standard Jumper, No Coast, Standard Harness, No Coast, Standard Diode Assembly (For Auto-Coast Solenoid) (Not Shown) Screw Washer, Lock Relay Washer, Flat Diode Assembly Clamp, Cable Harness, Rabbit Handle, Standard

USED ON B, E C, D, E B, E E A, E B, E A, B, C, R A, B, C A, B, C, R A, B, C, R A, B, C A, B, C A, B, C A, B, C A, B, C A, B, C A, B, C A, B, C A, B, C A, B, C A, B, C A, B, C A, B, C A, B, C

B C, D B B A B

R R C, D

List 5-1: Electrical System (Sheet 2 of 3)

4/1/02

5-12

PDPM - 0218

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Electrical Components and Systems Electrical System FIGURE 5-1 QTY PART NUMBER ITEM NO. 88 1 850-139-031/101 91 1 850-136-990/001 92 1 850-136-990/101 93 1 1-187-094/003 94 1 1-187-094/004 95 1 1-150-087 96 1 1-150-442 97 1 772-112 98 2 701-132 99 1 850-138-681 100 1 600-316 101 6 611-070/005 102 2 771-025 105 1 772-107 106 2 771-016 108 1 850-139-214/001 109 2 850-139-214/101 A= Model 111 B= Model 112 C= Model 113 D= Model 114 E= Cold Storage R= Recommended Spare

DESCRIPTION Harness, Rabbit Handle Jumper Assembly, No Coast, Standard Jumper Assembly, No Coast Controller, Motor Controller, Motor Switch, Lift Limit Actuator, Lift Limit Washer, Lock Screw Bracket, Lift Limit Grip, Cable Sheath, Expando (Not Shown) Washer, Flat Washer, Lock Washer, Flat Harness, Wiring, CoastPRO™, Standard Harness, Wiring, CoastPRO™

USED ON C, D, E A A, E B, C, D A C, R C C C C C C

E

List 5-1: Electrical System (Sheet 3 of 3)

PDPM - 0218

5-13

4/1/02

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Electrical Components and Systems Electrical System EE, Models 112, 113

Electrical System EE, Models 112, 113

35

8

86

70

11

34

81

SEE DETAIL E

5

82

84

83

10

23 85 21

DETAIL E

SEE DETAIL A

12 74

DETAIL A

75

4

56

25

55 18 51 17 52 3

SEE DETAIL B

DETAIL B 1

SEE DETAIL D

SEE DETAIL C

50 60

24 22

DETAIL C

33

58

31

30

16

32

59

61

60

53

54

57

DETAIL D Model 112

W850-139-242-A-112 SHT 1 OF 5

Figure 5-2a: Electrical System EE, Models 112, 113

4/1/02

5-14

PDPM - 0218

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Electrical Components and Systems Electrical System EE, Models 112, 113

Electrical System EE, Models 112, 113

18

34

5

6

35

B+ B-

18 24

15

22 2

27 28

19

20

14

Model 112

W850-139-242-A-112-PG2 SHT 2 OF 5

Figure 5-2b: Electrical System EE, Models 112, 113

PDPM - 0218

5-15

4/1/02

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Electrical Components and Systems Electrical System EE, Models 112, 113

Electrical System EE, Models 112, 113

35

8

34

71

11

77

70

10

76

89

91

90

5

95

92

88

93

12 Detail M 4

SEE DETAIL F

3 2 1

23

DETAIL N

21

SEE DETAIL N

SEE DETAIL J

72 73

81 4

82

DETAIL F SEE DETAIL G

83

29

84

DETAIL M

85

56

18 17 50

52

51

55

53

54

25 DETAIL G

SEE DETAIL K

3

33

31

22

24

1

30

16

32

59

DETAIL J

61

60

60

58

57

DETAIL K Model 113 W850-139-242-A-113 SHT 3 OF 5

Figure 5-2c: Electrical System EE, Models 112, 113

4/1/02

5-16

PDPM - 0218

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Electrical Components and Systems Electrical System EE, Models 112, 113

Electrical System EE, Models 112, 113

18

34

5

6

35

B+ B-

18 24

15

22 2

27 28

19

20

14

Model 113

W850-139-242-A-112-PG2 SHT 4 OF 5

Figure 5-2d: Electrical System EE, Models 112, 113

PDPM - 0218

5-17

4/1/02

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Electrical Components and Systems Electrical System EE, Models 112, 113

Electrical System EE, Models 112, 113

5

25 18 17 8 7

VIEW FACING FROM CONTROLLER SIDE TOWARDS MOTOR

VIEW FACING FROM PUMP SIDE TOWARDS MOTOR

Models 112, 113

W850-139-241-A-PG5 SHT 5 OF 5

Figure 5-2e: Electrical System EE, Models 112, 113

4/1/02

5-18

PDPM - 0218

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Electrical Components and Systems Electrical System EE, Models 112, 113 FIGURE 5-2 ITEM NO. 1 2 3 4

QTY

PART NUMBER

1 1 1 1 1 1 2 AR AR 1 1 1 36 2 4 1 4 10 2 2 2 3 2 3 4 4.4 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1

771-119 1-105-231 850-139-054 850-139-055 590-514 1-187-098 811-325/006 611-028 611-044 1-012-070/04 591-629/001 850-136-961 870-854/004 771-012 710-012 154-009-117/101 710-006 772-116 701-119 772-112 7-710-006/012 7-710-008/020 5-019-005 5-019-006 771-016 611-035 850-136-976 B23-020-060/534 F23-022-430/534 F23-022-350/524 029-005-450/014 029-005-390/013 850-139-057 701-190 771-116 850-136-319 850-136-425/002 1-150-324 850-138-970 B24-022-220/286 B24-022-305/272 710-006

6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 27 28 29 30 31 32 33 34 35 50 51 52 53 54 55 56 57 A= Traction B= Lift R= Recommended Spare

DESCRIPTION Washer, Flat Contactor, Main (See Figure 5-6.)

Enclosure Assembly, Fuse (See Figure 5-3.)

Holder Assembly, Fuse (includes:) Fuse, 15 Amp Controller, Motor Clamp, Cable Strap Mount, Strap (Not Shown) Connector Indicator Assembly, LED Module Assembly, Hour Meter Guard, Loom (Not Shown) Washer, Flat Screw Strap, Static Screw Washer, Lock Screw Washer, Lock Screw Screw Washer, Lock Washer, Lock Washer, Flat Tubing, Shrinkable Bar, Bus (M1-2 to B(+)) Cable Assembly (FU2 to M1-1) Cable Assembly (MD-A1 to M1-2) Cable Assembly (MD-A2 to M(-)) Cable Assembly (F2 to MD-E2) Cable Assembly (F1 to MD-E1) Battery Connector Assembly (See Figure 5-9.)

Screw Washer, Flat Wire Assembly, Snubber Suppressor Assembly Switch Bracket, Switch Cable Assembly (P1 to FU1-2) Cable Assembly (B- to MP-2) Screw

USED ON A A A A A, R A A A A A A A A A A A A A A A A A A A A A A A A A A A A A B B B, R B, R B B B B

List 5-2: Electrical System EE, Models 112, 113 (Sheet 1 of 2)

PDPM - 0218

5-19

4/1/02

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Electrical Components and Systems Electrical System EE, Models 112, 113 FIGURE 5-2 QTY PART NUMBER ITEM NO. 58 1 772-116 59 2 701-070 60 2 771-007 61 2 772-007 70 1 850-139-243/001 71 1 850-139-243/011 72 1 850-139-980/001 73 1 850-139-143/001 74 1 850-139-142/001 75 1 850-136-973/001 76 1 850-139-031/001 77 1 850-139-033/001 81 2 701-062 82 2 772-107 83 1 1-100-010 84 2 771-007 85 1 850-136-854 86 1 600-234 88 1 1-150-087 89 1 1-150-442 90 2 772-112 91 2 701-132 92 1 850-138-681 93 1 600-316 94 6 in.

611-070/005 95 2 771-025 A= Traction B= Lift R= Recommended Spare

DESCRIPTION Washer, Lock Screw Washer, Flat Washer, Lock Harness, Wiring, Main Harness, Wiring, Main, Override Jumper, No Coast, Model 113 Harness, Coast, Model 113 Harness, Manual Coast, Model 112 Harness, No Coast, Model 112 Harness, Rabbit Handle, Model 113 Jumper, Rabbit, No Coast, Model 113 Screw Washer, Lock Relay Washer, Flat Module Assembly, Diode Clamp, Cable Switch, Lift Limit Actuator, Switch, Lift Limit Washer, Lock Screw Bracket, Lift Limit Grip, Cable Sheath, Expando (Not Shown) Washer, Flat

USED ON B B B B

R R R

List 5-2: Electrical System EE, Models 112, 113 (Sheet 2 of 2)

4/1/02

5-20

PDPM - 0218

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Electrical Components and Systems Electrical System EE, Models 112, 113

PDPM - 0218

5-21

4/1/02

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Electrical Components and Systems Fuse Enclosure Assembly

Fuse Enclosure Assembly

5

8

5

7

6

4

13

2

3 9

1

10

11

12

W850-139-054-A

Figure 5-3: Fuse Enclosure Assembly

4/1/02

5-22

PDPM - 0218

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Electrical Components and Systems Fuse Enclosure Assembly FIGURE 5-3 QTY PART NUMBER ITEM NO. 1 1 850-138-919 2 1 850-138-920 3 3 828-005-616/001 4 6 828-005-559 5 15 7-750-808 6 15 7-775-108 7 6 776-023 8 1 590-587/109 9 1 590-587/113 10 6 701-111 11 6 771-012 12 6 772-112 13 4 411-421/001 R= Recommended Spare

DESCRIPTION Enclosure Weldment Enclosure Lid Stud, Pass Through, M8 Insulator, Pass Through Nut, Brass Washer, Flat, Brass Washer, Lock Fuse, 150 Amp Fuse, 250 Amp Screw Washer, Flat Washer, Lock Decal

USED ON

R R

List 5-3: Fuse Enclosure Assembly

PDPM - 0218

5-23

4/1/02

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Electrical Components and Systems Grab Rail Assembly

Grab Rail Assembly

5

A

1 2

A

3

SECTION A - A

W08304 SHT 1 OF 5

Figure 5-4a: Grab Rail Assembly

4/1/02

5-24

PDPM - 0218

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Electrical Components and Systems Grab Rail Assembly

Grab Rail Assembly

6 B

5

4

5

B

6 5

SECTION B - B

7

W850_138_495_B, W08303 SHT 2 OF 5

Figure 5-4b: Grab Rail Assembly

PDPM - 0218

5-25

4/1/02

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Electrical Components and Systems Grab Rail Assembly

Grab Rail Assembly

11

8

5

12

10

9

W08298 SHT 3 OF 5

Figure 5-4c: Grab Rail Assembly

4/1/02

5-26

PDPM - 0218

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Electrical Components and Systems Grab Rail Assembly

Grab Rail Assembly

5

16

SEE DETAIL A

SEE DETAIL A

15

15

8

17

W06989 SHT 4 OF 5

Figure 5-4d: Grab Rail Assembly

PDPM - 0218

5-27

4/1/02

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Electrical Components and Systems Grab Rail Assembly

Grab Rail Assembly

N.C. (SQUARE END)

5

N.O. (ROUND END)

N.O. (ROUND END)

N.C. (SQUARE END)

DETAIL A

DETAIL B

13 14 18

19

W06989B SHT 5 OF 5

Figure 5-4e: Grab Rail Assembly

4/1/02

5-28

PDPM - 0218

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Electrical Components and Systems Grab Rail Assembly FIGURE 5-4 ITEM NO. 1 2 3 4

QTY

PART NUMBER

4 4 4 1 1 2 2 1 1

750-020 772-123 771-023 850-139-149/001 850-139-149/101 701-241 771-012 776-233 850-139-147/001

1

850-139-147/101

9 1 10 1 11 1 12 1 13 1 14 10 15 3 16 2 17 1 18 1 19 2 A= Standard B= Cold Storage

850-138-654 850-138-145 850-138-146 850-138-653 1-012-070/05 1-012-071 1-150-429 1-150-430 850-139-145 1-012-500/012 1-012-498

5 6 7 8

DESCRIPTION Nut Washer, Lock Washer, Flat Switch Assembly (includes items 8 through 12) Switch Assembly (includes items 8 through 12) Screw Washer Washer, Nylon Case Module/Harness Assembly (includes items 13 through 17) Case Module/Harness Assembly (includes items 13 through 19) Button, Lower/Lift (Rail) Button, Rabbit, Right (Rail) Button, Rabbit, Left (Rail) Button, Horn (Rail) Connector, 12 Pin Pin, Contact Switch, Rabbit/Horn Switch, Lift/Lower Module, Case Seal, Wire (12 Circuit) Plug, Sealing

USED ON

A B

A B

B B

List 5-4: Grab Rail Assembly

PDPM - 0218

5-29

4/1/02

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Electrical Components and Systems Contactor Assembly

Contactor Assembly

5

4

3

1

10

5

2

11

6

9

1878-001

Figure 5-5: Contactor Assembly

4/1/02

5-30

PDPM - 0218

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Electrical Components and Systems Contactor Assembly FIGURE 5-5 ITEM NO.

QTY

1 2 2 1 3 1 4 2 5 1 6 1 8 1 9 1 10 1 11 1 R= Recommended Spare

PART NUMBER 1-105-224 1-105-224/01 1-105-224/02 1-105-224/03 1-105-224/04 1-105-224/05 1-105-224/06 1-105-224/07 1-105-224/08 1-105-224/09 1-105-224/10

DESCRIPTION Contactor Assembly Contact Assembly, Fixed Contact Assembly, Moving Cover, Top Screw, Top Cover Spring, Return Coil Assembly Contactor Tip Kit (Not Shown) Cap, End Shield, Dust Bracket

USED ON R R

R R

List 5-5: Contactor Assembly

PDPM - 0218

5-31

4/1/02

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Electrical Components and Systems Contactor Assembly EE

Contactor Assembly EE

5

8 9 4

7

1

10

3

5

2

1

6 11

W1-105-231

Figure 5-6: Contactor Assembly EE

4/1/02

5-32

PDPM - 0218

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Electrical Components and Systems Contactor Assembly EE FIGURE 5-6 ITEM NO.

QTY

1 2 2 1 3 1 4 2 5 1 6 1 7 2 8 1 9 2 10 2 11 1 R= Recommended Spare

PART NUMBER 1-105-231 1-105-224/01 1-105-224/02 1-105-224/03 1-105-224/04 1-105-224/05 1-105-231/06 1-105-231/11 1-105-231/12 1-105-231/13 1-105-224/09 1-105-224/10

DESCRIPTION Contactor Assembly, EE Contact Assembly, Fixed Contact Assembly, Moving Cover, Top Screw, Top Cover Spring, Return Coil and Frame Assembly Insulator, Main Terminal Shroud, Upper, Steel Screw, Shroud Shield, Dust Bracket

USED ON R R

R

List 5-6: Contactor Assembly EE

PDPM - 0218

5-33

4/1/02

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Electrical Components and Systems Horn Installation

Horn Installation

5

4

1 2 3

5

W850-138-418-B

Figure 5-7: Horn Installation FIGURE 5-7 QTY ITEM NO. 1 1 2 1 3 1 4 1 5 1 R= Recommended Spare

PART NUMBER 710-008 772-116 771-116 850-139-001 590-640/101

DESCRIPTION Screw Washer, Lock Washer, Flat Harness, Horn Horn, 24 Volt

USED ON

R

List 5-7: Horn Installation

4/1/02

5-34

PDPM - 0218

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Electrical Components and Systems Ignition Switch Installation

Ignition Switch Installation

5

1

2

3

4

W850-138-586

Figure 5-8: Ignition Switch Installation FIGURE 5-8 ITEM NO. 1

QTY

1 1 2 1 1 3 1 4 1 5 1 6 1 A= With Turtle Speed B= Without Turtle Speed

PART NUMBER 1-150-391 590-004/01 1-150-392 590-004/01 1-150-380 1-150-376 412-657 412-658

DESCRIPTION Switch, Key, 3 Position (includes:) Key Switch, Key, 2 Position (includes:) Key Switch, Rotary, 3 Position, Keyless Switch, Rotary, 2 Position, Keyless Decal, 3 Position (Not Shown) Decal, 2 Position (Not Shown)

USED ON A A B B A B A B

List 5-8: Ignition Switch Installation

PDPM - 0218

5-35

4/1/02

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Electrical Components and Systems Battery Connector Assembly

Battery Connector Assembly

3

B+

B-

2

5

4

1

6

5

W850-136-969

Figure 5-9: Battery Connector Assembly

4/1/02

5-36

PDPM - 0218

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Electrical Components and Systems Battery Connector Assembly FIGURE 5-9 ITEM NO.

1 2 3

QTY

PART NUMBER

1 1 1 1 2 2 2

850-136-969 850-139-057 590-701 B23-002-150/419 B23-010-074/420 B23-002-180/420 590-741/005 701-190 772-116

4 5 6 A= EE Only R= Recommended Spare

DESCRIPTION Battery Connector Assembly Battery Connector Assembly Battery Connector Cable Assembly (B- to B-) Cable Assembly (B+ to B+) Cable Assembly (B+ to B+) Sleeve Screw Washer, Lock

USED ON A R

A

List 5-9: Battery Connector Assembly

PDPM - 0218

5-37

4/1/02

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Electrical Components and Systems Battery Connector Assembly

4/1/02

5-38

PDPM - 0218

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Electrical Components and Systems Maintenance Tool, Programmable

Maintenance Tool, Programmable

5

1

2

10010_000

Figure 5-10: Maintenance Tool, Programmable FIGURE 5-10 ITEM NO. 1 2

QTY

PART NUMBER

1 1

950-180 950-182

DESCRIPTION

USED ON

Maintenance Tool, Programmable (includes:) Cable, 6000/8000 lb.

List 5-10: Maintenance Tool, Programmable

PDPM - 0218

5-39

4/1/02

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Electrical Components and Systems Drive Motor, 24 Volt Rider

Drive Motor, 24 Volt Rider

10

9

6

7

5

3

5

4

1

2

8

W570-325

Figure 5-11: Drive Motor, 24 Volt Rider

4/1/02

5-40

PDPM - 0218

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Electrical Components and Systems Drive Motor, 24 Volt Rider FIGURE 5-11 QTY ITEM NO. 1 1 2 1 3 1 4 1 5 1 6 1 7 1 8 1 9 1 10 1 11 4 R= Recommended Spare

PART NUMBER 570-325/511 570-450/511 570-863/511 570-446/516 570-869/551 570-449/514 570-863/513 570-214/512 570-206/02 570-867/512 570-388/511

DESCRIPTION Armature and Fan Assembly Fan Field Coil Kit Spring, Brush (4) Brush (4 per) Brush Box Assembly Lead Assembly Kit Ring, Retaining Bearing Head, Commutator End Bolt, End Head Commutator (Not Shown)

USED ON

R R

List 5-11: Drive Motor, 24 Volt Rider

PDPM - 0218

5-41

4/1/02

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Electrical Components and Systems Drive Motor, 8000 lb.

Drive Motor, 8000 lb.

13

2

7

3

6

5

5

4

21

1 22

16 17 15

9 8

23

11

12

18

19

10

20

W570-869-700

Figure 5-12: Drive Motor, 8000 lb.

4/1/02

5-42

PDPM - 0218

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Electrical Components and Systems Drive Motor, 8000 lb.

FIGURE 5-12 ITEM NO. 1 2 3

QTY

1 1 4 4 4 4 4 5 2 2 6 2 2 7 2 2 8 1 9 1 10 4 11 2 12 2 13 1 1 15 1 16 1 17 1 18 4 19 4 20 4 21 1 22 1 23 4 R= Recommended Spare

PART NUMBER 570-869/711 570-869/712 570-869/713 570-869/728 570-869/714 570-869/729 570-869/715 570-869/730 570-869/716 579-869/731 570-869/717 570-869/732 570-869/718 570-869/719 570-869/720 570-869/721 570-869/722 570-869/723 570-869/724 570-869/725 570-869/726 570-869/727 570-869/733 570-869/734 570-869/735 570-869/736 570-869/737 570-869/738

DESCRIPTION Armature Frame and Field Assembly Bushing, Flanged Bushing, Flanged Nut Nut Washer, Wavey Washer, Wavey Washer, Lock Washer, Lock Washer, Lock Washer, Lock Head, Commutator End Brush Holder Screw and Washer Screw Washer Lead Assembly (A1) Lead Assembly (A2) Bearing, Commutator End Ring, Lock Ring, Lock Screw Washer, Lock Brush Fan Sleeve Spring, Brush

USED ON

R

R

List 5-12: Drive Motor, 8000 lb.

PDPM - 0218

5-43

4/1/02

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Electrical Components and Systems Drive Motor, Walkie

Drive Motor, Walkie

5

1

2

11

10

9

8

7

6

5

4

3

W570-870-500

Figure 5-13: Drive Motor, Walkie

4/1/02

5-44

PDPM - 0218

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Electrical Components and Systems Drive Motor, Walkie FIGURE 5-13 QTY ITEM NO. 1 1 2 1 3 1 4 1 5 1 6 1 7 1 8 1 9 1 10 1 11 4 R= Recommended Spare

PART NUMBER 570-450/512 570-450/511 570-389/511 570-446/516 570-869/551 570-449/514 570-863/513 570-214/512 570-206/02 570-867/512 570-388/511

DESCRIPTION Armature and Fan Assembly Fan Field Coil Kit Spring, Brush (4) Brush (4 per) Brush Box Assembly Lead Assembly Kit Ring, Retaining Bearing Head, Commutator End Bolt, End Head Commutator

USED ON

R R

List 5-13: Drive Motor, Walkie

PDPM - 0218

5-45

4/1/02

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Electrical Components and Systems Drive Motor, EE

Drive Motor, EE

3

13

5

1

2

5

4

12

11

10

9

8

7

6

W570-871-500

Figure 5-14: Drive Motor, EE

4/1/02

5-46

PDPM - 0218

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Electrical Components and Systems Drive Motor, EE FIGURE 5-14 QTY ITEM NO. 1 1 2 1 3 1 4 1 5 1 6 1 7 1 8 1 9 1 10 1 11 4 12 1 13 1 R= Recommended Spare

PART NUMBER 570-325/511 570-450/511 570-871/511 570-446/516 570-869/551 570-449/514 570-863/513 570-214/512 570-206/02 570-867/512 570-388/511 570-871/512 570-871/513

DESCRIPTION Armature and Fan Assembly Fan Frame and Field Coil Kit Spring, Brush (4) Brush (4 per) Brush Box Assembly Lead Assembly Kit Ring, Retaining Bearing Head, Commutator End Bolt, End Head Commutator Band Assembly, Commutator Band Assembly, Fan

USED ON

R R

List 5-14: Drive Motor, EE

PDPM - 0218

5-47

4/1/02

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Electrical Components and Systems Drive Motor, EE

4/1/02

5-48

PDPM - 0218

SECTION 6 Hydraulic Components Hydraulic System ................................................................................................................................................. 6-2 Lift Pump and Motor Assembly ............................................................................................................................... 6-5 Lift Cylinder ......................................................................................................................................................... 6-8

PDPM - 0218

6-1

4/1/02

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Hydraulic Components Hydraulic System

Hydraulic System

14

15

13

5

4

6

3

2

12 10 10

1

7

11

8

6

9

W850-138-976-A

Figure 6-1: Hydraulic System

4/1/02

6-2

PDPM - 0218

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Hydraulic Components Hydraulic System FIGURE 6-1 ITEM NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

QTY

PART NUMBER

1 2 1 1 2 1 1 1 1 2 1 1 14 12 2

560-217 710-127 792-568 792-480 792-514 792-478 792-521 030-504-010/003 030-504-021/003 792-212/009 792-211/006 792-637 247-011/005 247-011/005 540-116/400

DESCRIPTION

USED ON

Lift Pump and Motor Assembly (See Figure 6-2a.)

Screw Connector, O.R.B. Male Tee, Swivel Elbow, Swivel, 90 Degree Elbow, 45 Degree Elbow, 90 Degree Hose Assembly Hose Assembly Elbow, 90 Degree, Male Tee, Male Branch Elbow Adaptor, O.R.B Tubing, Polyflo Tubing, Polyflo Cylinder Assembly (See Figure 6-3.)

List 6-1: Hydraulic System

PDPM - 0218

6-3

4/1/02

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Hydraulic Components Hydraulic System

4/1/02

6-4

PDPM - 0218

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Hydraulic Components Lift Pump and Motor Assembly

Lift Pump and Motor Assembly

6

1

2

4

3

6

5

16

MOTOR ASSEMBLY

W560-215PG1 SHT 1 OF 2

Figure 6-2a: Lift Pump and Motor Assembly

PDPM - 0218

6-5

4/1/02

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Hydraulic Components Lift Pump and Motor Assembly

Lift Pump and Motor Assembly

6

7

15 17

13

14 8

12

14

11

9

10

LIFT PUMP ASSEMBLY

W560-215PG2 SHT 2 OF 2

Figure 6-2b: Lift Pump and Motor Assembly

4/1/02

6-6

PDPM - 0218

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Hydraulic Components Lift Pump and Motor Assembly FIGURE 6-2 ITEM NO.

QTY

1 1 2 2 3 1 4 1 5 1 6 1 7 1 8 1 9 1 10 1 11 1 12 1 13 1 14 1 15 1 16 1 17 1 18 1 R= Recommended Spare

PART NUMBER 560-217 560-213/03 560-204/328 560-213/07 442-205 442-210 560-213/06 560-206/131 560-217/135 560-207/114 560-206/129 560-206/123 560-207/113 560-206/125 560-213/04 560-217/05 860-626/001 560-217/09 560-213/01

DESCRIPTION Lift Pump and Motor Assembly Motor (includes:) Bolt, Through Brush Set (Holder and Springs) Bearing, Commutator End Bearing, Drive End Switch Start Service Kit Pump Assembly, Lift (includes:) Elbow Kit, With Vent Plug Coil, 24 Volt Valve Stem Valve, Flow Control Valve Assembly, Check Valve, Relief Adapter Kit Reservoir Kit With Tubes Coupling Strainer Seal Kit (Not Shown)

USED ON

R R R R

R

List 6-2: Lift Pump and Motor Assembly

PDPM - 0218

6-7

4/1/02

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Hydraulic Components Lift Cylinder

Lift Cylinder

1

5

6

6

4

6

3

7

8

9

2

W540-116

Figure 6-3: Lift Cylinder

4/1/02

6-8

PDPM - 0218

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Hydraulic Components Lift Cylinder FIGURE 6-3 ITEM NO.

QTY

1 1 2 1 3 1 4 1 5 1 6 1 7 1 8 1 9 1 R= Recommended Spare

PART NUMBER 540-116/400 540-116/411 540-116/413 540-116/412 540-116/414 540-047/417 540-116/421 540-068/417 540-116/416 540-068/418

DESCRIPTION Lift Cylinder Housing, Barrel Weldment Piston, Rod Weldment Piston, Machined Gland, Machined Nut Seal Kit Ring, Retaining, Internal Spacer Ring, Retaining, External

USED ON

R

List 6-3: Lift Cylinder

PDPM - 0218

6-9

4/1/02

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Hydraulic Components Lift Cylinder

4/1/02

6-10

PDPM - 0218

SECTION 7 Mast Fork and Tractor Subassembly, 6000/8000 lb........................................................................................................ 7-2 Bellcrank Installation, 6000 lb. Models 111, 112, 113 (Up To 60 in.) ....................................................................... 7-6 Pull Rod Assembly ................................................................................................................................................ 7-9 Pull Rod Description Table, 6000 lb. (Up to 60 in.) ................................................................................................ 7-13 Load Wheel Assembly ........................................................................................................................................ 7-14 Entry Slides, 6000 lb. Models 111, 112, 113 (Up To 60 in.) ................................................................................. 7-17 Load Wheel Assembly, 6000 lb. (Up to 60 in.) ..................................................................................................... 7-18 Bellcrank Installation, 6000/8000 lb. Long John, Models 112, 113 (Over 60 in)...................................................... 7-20 Pull Rod Assembly, 6000/8000 lb. Long John (Over 60 in.) ................................................................................... 7-22 Pull Rod Description Table, 6000/8000 lb. Long John (Over 60 in.) ........................................................................ 7-25 Load Wheel Installation, 6000/8000 lb. Long John ............................................................................................... 7-26 Load Wheel Assembly, Single, Long John, 6000/8000 lb. ..................................................................................... 7-28 Load Wheel Assembly, Tandem, Split Wheel, 8000 lb. .......................................................................................... 7-30 Load Wheel Assembly, Tandem, Full Wheel, 8000 lb. ........................................................................................... 7-32

PDPM - 0218

7-1

4/1/02

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Mast Fork and Tractor Subassembly, 6000/8000 lb.

Fork and Tractor Subassembly, 6000/8000 lb.

7

SEE DETAIL A

W0218-700 SHT 1 OF 3

Figure 7-1a: Fork and Tractor Subassembly, 6000/8000 lb.

4/1/02

7-2

PDPM - 0218

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Mast Fork and Tractor Subassembly, 6000/8000 lb.

Fork and Tractor Subassembly, 6000/8000 lb.

7

3 4

7

22 2 5

21

15

1

SEE DETAIL D

14

6 SEE DETAIL C

15

SEE DETAIL B

DETAIL A W0218-701A, W0218-701E SHT 2 OF 3

Figure 7-1b: Fork and Tractor Subassembly, 6000/8000 lb.

PDPM - 0218

7-3

4/1/02

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Mast Fork and Tractor Subassembly, 6000/8000 lb.

Fork and Tractor Subassembly, 6000/8000 lb.

7

13

10

17

19

18

11

8

DETAIL C 9

12

17

18 3

16

DETAIL D

DETAIL B 19

20

W0218-701B, W0218-701C, W0218-701D SHT 3 OF 3

Figure 7-1c: Fork and Tractor Subassembly, 6000/8000 lb.

4/1/02

7-4

PDPM - 0218

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Mast Fork and Tractor Subassembly, 6000/8000 lb.

FIGURE 7-1 ITEM NO. 1 2 3 4 5 6 7 8 9

QTY

PART NUMBER

2 2 5 4 2 2 2 4 1

850-138-456 850-138-231 710-010 772-116 850-138-232 840-033 850-138-736 850-138-963 850-139-231

DESCRIPTION

Pin, Tractor Link Support Shaft, Truck Link Screw Washer, Lock Shaft, Truck Link Fitting, Grease Spacer, Bell Crank Pin, Top Link Outer Top Link Assembly and Stop (includes items 3 and 17 through 20) 10 1 850-138-972 Clevis, Machine, Right Hand 11 4 710-242 Screw 12 4 772-115 Washer, Lock 13 1 850-139-230 Top Link Assembly (includes items 17 through 19) 14 2 810-763 Pin, Roll 15 2 Ref. Cylinder, Lift (See Figure 6-3.)

16 1 850-138-973 Clevis, Machine, Left Hand 17 1 7-460-005/001 Bushing 18 1 7-460-005/002 Bushing 19 1 840-030 Fitting, Grease 20 1 750-006 Nut 21 2 850-139-235 Spacer, Lift Ram 22 2 850-138-966 Shaft, Bottom Link A= 27 in. Wide 8000 lb., and 22 in. and 27 in. Wide 6000 lb.

B= 24 in. Wide 6000 lb. Only C= 6000 lb. Only R= Recommended Spare

USED ON A

B C

R R

List 7-1: Fork and Tractor Subassembly, 6000/8000 lb.

PDPM - 0218

7-5

4/1/02

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Mast Bellcrank Installation, 6000 lb. Models 111, 112, 113 (Up To 60 in.)

Bellcrank Installation, 6000 lb. Models 111, 112, 113 (Up To 60 in.)

7

1

12 11 10 9 12 11 10

13

8

3 4

7

6

5

3663_702

Figure 7-2: Bellcrank Installation, 6000 lb. Models 111, 112, 113 (Up To 60 in.)

4/1/02

7-6

PDPM - 0218

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Mast Bellcrank Installation, 6000 lb. Models 111, 112, 113 (Up To 60 in.)

FIGURE 7-2 ITEM NO. 1

QTY

PART NUMBER

1 Ref. 1 Ref. 1 Ref. 2 1 Ref. 3 1 850-138-325 1 850-138-324 4 2 780-330/001 5 1 7-460-004/005 6 1 850-138-316 1 850-138-317 7 1 840-018 8 1 810-745 9 2 850-138-340 10 2 771-016 11 2 772-116 12 2 710-010 13 2 850-138-318 A= Contact Technical Support B= Model 112 Only C= Model 113 Only R= Recommended Spare

DESCRIPTION Fork and Box Weldment (27 in. Wide) Fork and Box Weldment (24 in. Wide) Fork and Box Weldment (22 in. Wide) Fork and Platform Weldment (Not Shown) Bellcrank Subassembly, Right Hand (Not Shown) Bellcrank Subassembly, Left Hand (includes:) Bearing, Sleeve, Grooved Bearing, Sleeve Bellcrank, Right Hand, Machining (Not Shown) Bellcrank, Left Hand, Machining Fitting, Grease, 65 Degree, 1/8 in. PTF Pin, Roll Shaft, Bellcrank Washer Washer, Lock Screw Shaft, Rear Link (Pull Rod)

USED ON A, B A, B A, B A, C

R R

R

List 7-2: Bellcrank Installation, 6000 lb. Models 111, 112, 113 (Up To 60 in.)

PDPM - 0218

7-7

4/1/02

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Mast Bellcrank Installation, 6000 lb. Models 111, 112, 113 (Up To 60 in.)

4/1/02

7-8

PDPM - 0218

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Mast Pull Rod Assembly

Pull Rod Assembly

7

4

5 6

3

2

3663_003 SHT 1 OF 2

Figure 7-3a: Pull Rod Assembly

PDPM - 0218

7-9

4/1/02

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Mast Pull Rod Assembly

Pull Rod Assembly

9

7

7

11

10

8

3663_004 SHT 2 OF 2

Figure 7-3b: Pull Rod Assembly

4/1/02

7-10

PDPM - 0218

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Mast Pull Rod Assembly FIGURE 7-3 QTY PART NUMBER ITEM NO. 2 2 360-067/001 3 4 771-043 4 2 850-135-024 5 2 772-127 6 2 750-446 7 1 Ref. 8 1 840-033 9 2 7-460-004/004 10 1 840-018 11 4 7-460-001/001 R= Recommended Spare

DESCRIPTION Spacer, Pull Rod Spacer Pin, Eccentric Washer, Lock Nut Pull Rod Subassembly (includes:) (See Figure 7-4.)

Fitting, Grease Bearing, Sleeve Fitting, Grease, 65 Degree Bearing, Sleeve

USED ON R R

R R

List 7-3: Pull Rod Assembly

PDPM - 0218

7-11

4/1/02

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Mast Pull Rod Assembly

4/1/02

7-12

PDPM - 0218

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Mast Pull Rod Description Table, 6000 lb. (Up to 60 in.)

Pull Rod Description Table, 6000 lb. (Up to 60 in.)

7

W07635

Figure 7-4: Pull Rod Description Table, 6000 lb. (Up to 60 in.)

PART NUMBER "L" = LENGTH OF PART FORK LENGTH MODEL NUMBER USED ON 850-138-483/001 35.625 in.

36 in. - 112 850-138-483/002 41.625 in.

42 in. - 112 850-138-483/003 47.625 in.

48 in. - 112 850-138-483/004 59.625 in.

60 in. - 112 850-138-483/007 53.625 in.

54 in. - 113 850-138-483/008 59.625 in.

60 in. - 113 850-138-483/009 65.625 in.

48 in. - 113 850-138-483/010 77.625 in.

60 in. - 113 850-138-483/013 31.360 in.

36 in. - 111 850-138-483/014 37.360 in.

42 in. - 111 850-138-483/015 43.360 in.

48 in. - 111 850-138-483/016 55.360 in.

60 in. - 111 850-138-483/019 45.585 in.

46 in. - 112 A 850-138-483/021 41.320 in.

46 in. - 111 A 850-138-749/003 38.835 in.

46 in. - 112 A, B 850-138-749/001 28.875 in.

36 in. - 112 B 850-138-749/002 34.875 in.

42 in. - 112 B 850-138-749/004 40.875 in.

48 in. - 112 B 850-138-749/005 52.875 in.

60 in. - 112 B A= Australia Only B= 6 in. Battery Compartment Note: 111 Information is for a Standard 9.69 in. Battery Compartment. When the Optional 13.44 in. Battery Compartment is Ordered on a 111, Use Pull Rod for the Corresponding 112.

List 7-4: Pull Rod Description Table, 6000 lb. (Up to 60 in.)

PDPM - 0218

7-13

4/1/02

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Mast Load Wheel Assembly

Load Wheel Assembly

7

SEE DETAIL A

6

4

5

2

1

3

DETAIL A 3663_705, 3663_705A

Figure 7-5: Load Wheel Assembly

4/1/02

7-14

PDPM - 0218

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Mast Load Wheel Assembly FIGURE 7-5 QTY PART NUMBER DESCRIPTION ITEM NO. 1 2 850-138-836 Shaft, Front Fork 2 2 811-145 Pin, Roll (See Note) 3 2 850-138-752 Pin, Roll (See Note) 4 8 771-155 Washer 5 2 828-001-429/006 Spacer, Pipe 6 2 Ref. Wheel Assembly, Load (See Figure 7-7.)

R= Recommended Spare Note: Assemble With Slots 180 Degrees From Each Other

USED ON R

List 7-5: Load Wheel Assembly

PDPM - 0218

7-15

4/1/02

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Mast Load Wheel Assembly

4/1/02

7-16

PDPM - 0218

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Mast Entry Slides, 6000 lb. Models 111, 112, 113 (Up To 60 in.)

Entry Slides, 6000 lb. Models 111, 112, 113 (Up To 60 in.)

2

1

7

3

3663_706A

Figure 7-6: Entry Slides, 6000 lb. Models 111, 112, 113 (Up To 60 in.)

FIGURE 7-6 QTY ITEM NO. 1 2 2 4 3 4 R= Recommended Spare

PART NUMBER 850-138-301 714-071 760-006

DESCRIPTION Slider Screw Nut

USED ON R

List 7-6: Entry Slides, 6000 lb. Models 111, 112, 113 (Up To 60 in.)

PDPM - 0218

7-17

4/1/02

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Mast Load Wheel Assembly, 6000 lb. (Up to 60 in.)

Load Wheel Assembly, 6000 lb. (Up to 60 in.)

7

14 2

5

10

11

15

7 9 18

12

16

3

13

14

8

ORIENTATION FOR 6000 lb.

W850-138-812-C, 6K

Figure 7-7: Load Wheel Assembly, 6000 lb. (Up to 60 in.)

4/1/02

7-18

PDPM - 0218

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Mast Load Wheel Assembly, 6000 lb. (Up to 60 in.)

FIGURE 7-7 ITEM NO. 2 3

QTY

PART NUMBER

1 850-138-807/002 1 632-069/002 1 632-069/003 1 632-069/007 1 632-069/103 1 632-157/002 1 632-157/007 1 632-157/103 5 2 7-460-004/002 7 1 850-138-802 8 2 710-127 9 2 771-023 10 1 850-135-634 11 1 810-747 12 2 441-127 13 2 771-033 14 2 840-018 15 1 840-033 16 2 441-015 18 2 772-123 A= Cast Iron Hub, Vulkollan Neutral B= Cast Iron Hub, Black Poly C= Cast Iron Hub, Tan Poly, Standard D= Cast Iron Hub, Green Poly E= Aluminum Hub, Vulkollan Neutral F= Aluminum Hub, Black Poly G= Aluminum Hub, Green Poly R= Recommended Spare

DESCRIPTION Fork, Trail Wheel, Load Wheel, Load Wheel, Load Wheel, Load Wheel, Load Wheel, Load Wheel, Load Bearing, Sleeve Guard, Debris Diversion Screw Washer Shaft, Wheel Pin, Spiral Bearing, Shield Washer Fitting, Grease Fitting, Grease, Straight Bearing, Non-Shielded Washer, Lock

USED ON A B C D E F G R

R R

R

List 7-7: Load Wheel Assembly, 6000 lb. (Up to 60 in.)

PDPM - 0218

7-19

4/1/02

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Mast Bellcrank Installation, 6000/8000 lb. Long John, Models 112, 113 (Over 60 in)

Bellcrank Installation, 6000/8000 lb. Long John, Models 112, 113 (Over 60 in)

7

1 2

10

5

7

6

3

4

13 8K

8

6K

14 9

11

12

W0218-708

Figure 7-8: Bellcrank Installation, 6000/8000 lb. Long John, Models 112, 113 (Over 60 in)

4/1/02

7-20

PDPM - 0218

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Mast Bellcrank Installation, 6000/8000 lb. Long John, Models 112, 113 (Over 60 in) FIGURE 7-8 ITEM NO. 1 2 3

QTY

PART NUMBER

1 Ref. 1 Ref. 1 850-138-325 1 850-138-351 1 850-138-324 1 850-138-350 4 4 780-330/001 4 780-330/002 5 2 7-460-004/005 6 1 850-138-316 1 850-138-317 1 850-138-349 1 850-138-348 7 1 840-018 8 1 810-745 9 1 850-139-078 1 850-139-197 10 1 850-139-079 1 850-139-198 11 2 771-043 12 2 710-069 13 2 850-138-318 2 850-138-347 14 1 771-133 A= Contact Technical Support B= 6000 lb. Long John C= 8000 lb. Long John R= Recommended Spare

DESCRIPTION

USED ON

Box and Fork Weldment Fork and Platform Weldment Bellcrank Subassembly, Right Hand (includes:) (Not Shown) Bellcrank Subassembly, Right Hand (includes:) (Not Shown) Bellcrank Subassembly, Left Hand (includes:) Bellcrank Subassembly, Left Hand (includes:) Bearing, Sleeve, Grooved Bearing, Sleeve, Grooved Bearing, Sleeve Bellcrank, Right Hand, Machining (Not Shown) Bellcrank, Left Hand, Machining Bellcrank, Right Hand, Machining (Not Shown) Bellcrank, Left Hand, Machining Fitting, Grease, 65 Degree, 1/8 in. PTF Pin, Roll Pin, Eccentric Pin, Eccentric Sleeve, Eccentric Sleeve, Eccentric Washer, Flat Screw Shaft, Rear Link (Pull Rod) Shaft, Rear Link (Pull Rod) Washer, Flat

A A B C B C B C R B B C C

B C B C

B C

List 7-8: Bellcrank Installation, 6000/8000 lb. Long John, Models 112, 113 (Over 60 in)

PDPM - 0218

7-21

4/1/02

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Mast Pull Rod Assembly, 6000/8000 lb. Long John (Over 60 in.)

Pull Rod Assembly, 6000/8000 lb. Long John (Over 60 in.)

7

10 11 1 9 2 7

8 5 6

3

4

W0218-709

Figure 7-9: Pull Rod Assembly, 6000/8000 lb. Long John (Over 60 in.)

4/1/02

7-22

PDPM - 0218

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Mast Pull Rod Assembly, 6000/8000 lb. Long John (Over 60 in.)

FIGURE 7-9 ITEM NO. 1 2

QTY

PART NUMBER

2 2 2 3 2 4 4 4 5 4 4 6 2 7 2 2 8 2 9 6 10 2 11 2 A= 6000 lb. Long John B= 8000 lb. Long John

850-139-234 360-037/001 360-037/003 Ref. 7-460-004/001 7-460-004/003 7-460-004/004 7-460-004/008 840-018 840-035 840-033 Ref. 771-033 710-012 771-016

DESCRIPTION Pin, Pull Rod Roller Roller Rod, Pull Subassembly (includes:) (See Figure 7-10.)

Bearing, Sleeve Bearing, Sleeve Bearing, Sleeve Bearing, Sleeve Fitting, Grease Fitting, Grease Fitting, Grease Wheel, Load Assembly (See Figure 7-12.)

Washer, Flat Screw Washer, Flat

USED ON A B A B A B A B

List 7-9: Pull Rod Assembly, 6000/8000 lb. Long John (Over 60 in.)

PDPM - 0218

7-23

4/1/02

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Mast Pull Rod Assembly, 6000/8000 lb. Long John (Over 60 in.)

4/1/02

7-24

PDPM - 0218

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Mast Pull Rod Description Table, 6000/8000 lb. Long John (Over 60 in.)

Pull Rod Description Table, 6000/8000 lb. Long John (Over 60 in.)

7

"L"

W850-138-715-A

Figure 7-10: Pull Rod Description Table, 6000/8000 lb. Long John (Over 60 in.)

PART NUMBER 850-138-989/084 850-138-989/096 850-138-989/103 850-138-989/109 850-138-989/122 850-138-989/284 850-138-989/396 850-138-989/496 850-138-971/084 850-138-971/096 850-138-971/103 850-138-971/109 850-138-971/120 850-138-971/122 850-138-971/144 850-138-971/284 850-138-971/396 850-138-971/496 A= 6000 lb. Long John B= 8000 lb. Long John C= Standard D= Australia

"L" =LENGTH OF PART 62.165 in.

68.165 in.

75.165 in.

89.965 in.

92.9725 in.

66.420 in.

85.725 in.

91.725 in.

62.165 in.

68.165 in.

75.165 in.

89.965 in.

102.06 in.

92.9725 in.

117.79 in.

66.420 in.

85.725 in.

91.725 in.

FORK LENGTH MODEL NUMBER 84 in. - 112 (2 X 42) 84 in., 93 in., 96 in - 112 103 in. - 112 84 in. - 112 (EXT) 103 in. - 113 84 in. - 112 84 in., 93 in., 96 in. - 113 84 in., 93 in., 96 in. - 113 (EXT) 84 in. - 112 (2 X 42) 84 in., 93 in., 96 in. - 112 103 in. - 112 84 in. - 112 (EXT) 120 in. (Triplet) 103 in. - 113 144 in. (Triplet) 84 in. - 112 84 in., 93 in., 96 in. - 113 84 in., 93 in., 96 in. - 113 (EXT)

USED ON A A A A, D A A, D A, C A B B B B, D B B B B, D B, C B

List 7-10: Pull Rod Description Table, 6000/8000 lb. Long John (Over 60 in.)

PDPM - 0218

7-25

4/1/02

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Mast Load Wheel Installation, 6000/8000 lb. Long John

Load Wheel Installation, 6000/8000 lb. Long John

3

7

6

9

2

1

12

10

8

7

4

5

W0218-711

Figure 7-11: Load Wheel Installation, 6000/8000 lb. Long John

4/1/02

7-26

PDPM - 0218

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Mast Load Wheel Installation, 6000/8000 lb. Long John FIGURE 7-11 ITEM NO. 1 2 3

QTY

PART NUMBER

2

Ref.

4 2 2 4 2 2 5 2 2 6 4 7 4 8 4 9 4 10 1 12 2 A= 6000 lb. Long John B= 8000 lb. Long John

771-043 850-139-109 850-138-896 850-139-105 850-138-850 850-139-106 850-138-851 716-008 771-027 750-234 714-145 850-138-981 810-746

DESCRIPTION Wheel, Load Assembly (See Figure 7-12.) Single, (See Figure 7-13.) Tandem Washer Shaft, Front Fork Shaft, Front Fork Block, Pivot, Left Hand Block, Pivot, Left Hand Block, Pivot, Right Hand Block, Pivot, Right Hand Bolt, Shoulder Washer, Flat Nut Screw Spacer, Tube Pin, Roll

USED ON

A B A B A B

B B

List 7-11: Load Wheel Installation, 6000/8000 lb. Long John

PDPM - 0218

7-27

4/1/02

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Mast Load Wheel Assembly, Single, Long John, 6000/8000 lb.

Load Wheel Assembly, Single, Long John, 6000/8000 lb.

5

7

7

14

8

11

9

6

2

10

12

1

3

4

13

13

13

ORIENTATION FOR 6000 lb.

ORIENTATION FOR 8000 lb.

W850-139-218&236, 6K, 8K

Figure 7-12: Load Wheel Assembly, Single, Long John, 6000/8000 lb.

4/1/02

7-28

PDPM - 0218

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Mast Load Wheel Assembly, Single, Long John, 6000/8000 lb.

FIGURE 7-12 ITEM NO. 1 2 3

QTY

PART NUMBER

1 850-135-634 1 850-138-802 1 850-139-232/002 1 850-139-217/002 4 2 7-460-004/006 2 7-460-004/002 5 2 441-015 6 2 441-127 7 1 632-069/002 1 632-069/003 1 632-069/007 1 632-069/103 1 632-157/002 1 632-157/007 1 632-157/103 8 2 710-132 9 2 771-023 10 2 771-033 11 2 772-123 12 1 810-747 13 2 840-018 14 1 840-033 A= 8000 lb. Long John B= 6000 lb. Long John C= Cast Iron Hub, Vulkollan Neutral D= Cast Iron Hub, Black Poly E= Cast Iron Hub, Tan Poly F= Cast Iron Hub, Green Poly G= Aluminum Hub, Vulkollan Neutral J= Aluminum Hub, Black Poly K= Aluminum Hub, Green Poly R= Recommended Spare Note: Quantities for One Load Wheel Only

DESCRIPTION Shaft, Load Wheel Guard, Debris Diversion Fork, Trail Fork, Trail Sleeve, Bearing Sleeve, Bearing Bearing Bearing Wheel, Load Wheel, Load Wheel, Load, Standard Wheel, Load Wheel, Load Wheel, Load Wheel, Load Screw Washer Washer Washer, Lock Pin, Spiral Fitting, Grease Fitting, Grease, Straight

USED ON

A B A, R B, R R R C D E F G J K

List 7-12: Load Wheel Assembly, Single, Long John, 6000/8000 lb.

PDPM - 0218

7-29

4/1/02

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Mast Load Wheel Assembly, Tandem, Split Wheel, 8000 lb.

Load Wheel Assembly, Tandem, Split Wheel, 8000 lb.

1

2

3

7

4

6

7

11

9

10

12

5

8

W07516

Figure 7-13: Load Wheel Assembly, Tandem, Split Wheel, 8000 lb.

4/1/02

7-30

PDPM - 0218

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Mast Load Wheel Assembly, Tandem, Split Wheel, 8000 lb.

FIGURE 7-13 ITEM NO. 1 2 3 4 5 6 7 8 9

QTY

PART NUMBER

1 850-139-238 2 462-230 2 7-460-004/006 2 840-018 2 850-137-664 4 810-762 AR 771-156 AR 771-033 4 632-076/002 4 632-076/007 4 632-076/003 4 632-076/103 10 2 850-137-285 11 8 441-127 12 6 841-111 A= Vulkollan Neutral B= Poly Tan C= Poly Black D= Poly Green R= Recommended Spare Note: Quantities for One Load Wheel Only

DESCRIPTION Fork, Trail Machined Bushing, Flanged Bearing, Sleeve Fitting, Grease Pivot, Tandem Weldment Pin Washer Spacer Wheel, Load Wheel, Load Wheel, Load Wheel, Load Shaft, Wheel Bearing, Shield Fitting, Grease

USED ON

R R

A B C D

R

List 7-13: Load Wheel Assembly, Tandem, Split Wheel, 8000 lb.

PDPM - 0218

7-31

4/1/02

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Mast Load Wheel Assembly, Tandem, Full Wheel, 8000 lb.

Load Wheel Assembly, Tandem, Full Wheel, 8000 lb.

7

2

6

5

4

1

3

W850_137_516

Figure 7-14: Load Wheel Assembly, Tandem, Full Wheel, 8000 lb.

FIGURE 7-14 ITEM NO. 1

QTY

PART NUMBER

2 632-071/002 2 632-071/007 2 632-071/003 2 632-071/103 2 2 850-137-070 3 4 441-015 4 4 441-127 5 4 771-156 6 2 841-111 A= Vulkollan Neutral B= Poly Tan C= Poly Black D= Poly Green R= Recommended Spare Note: Quantities for One Load Wheel Only

DESCRIPTION Wheel, Load Wheel, Load Wheel, Load Wheel, Load Shaft, Wheel Bearing Bearing Washer Fitting, Grease

USED ON A B C D

R R

List 7-14: Load Wheel Assembly, Tandem, Full Wheel, 8000 lb.

4/1/02

7-32

PDPM - 0218

SECTION 8 Options/Kits All Travel Alarm ................................................................................................................................................... 8-2 Meter Installation ................................................................................................................................................. 8-3 Auxiliary Power ................................................................................................................................................... 8-4 Coupler Installation, Tow....................................................................................................................................... 8-7 Tray, Battery Top ............................................................................................................................................... 8-10 Load Backrest and Tray Installation....................................................................................................................... 8-11 Tractor Skirt Installation....................................................................................................................................... 8-14 Cover, Electrical System...................................................................................................................................... 8-15 Bumper Installation ............................................................................................................................................. 8-16 Controls, Load Backrest Installation....................................................................................................................... 8-17 Auto-Coast Installation ........................................................................................................................................ 8-20 Spring Assembly, Auto-Coast............................................................................................................................... 8-24 Actuator Assembly, Auto-Coast ............................................................................................................................ 8-25 Manual Coast Assembly, Models 111, 112 .......................................................................................................... 8-26 Manual Coast Installation, Model 113, Deadman .................................................................................................. 8-30

PDPM - 0218

8-1

4/1/02

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Options/Kits All Travel Alarm

All Travel Alarm 12

8

5

1

7

6 4

9

10

2

W850-136-956

Figure 8-1: All Travel Alarm FIGURE 8-1 ITEM NO. 1 2 3 4 5 6 7 8 9 10 11 12

QTY

PART NUMBER

1 1 2 2 2 2 2 1 1 1 AR 2

850-138-055 590-628/001 710-068 701-225 772-119 710-006 772-116 771-116 850-136-955 850-139-011 611-029 750-013

DESCRIPTION

USED ON

Bracket, Alarm Horn, Alarm Screw (Not Shown) Screw Washer, Lock Screw Washer, Lock Washer, Flat (Not Shown) Harness, Travel Alarm Resistor Assembly Strap (Not Shown) Nut

List 8-1: All Travel Alarm

4/1/02

8-2

PDPM - 0218

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Options/Kits Meter Installation

Meter Installation

1

2

3

8

4

5

OVERALL VIEW

W850-139-183-A1

Figure 8-2: Meter Installation FIGURE 8-2 ITEM NO.

QTY

1 1 2 1 3 1 4 1 5 1 6 1 R= Recommended Spare

PART NUMBER 850-139-183/ 870-257 870-246 870-256 870-055 900-274 850-136-902

DESCRIPTION Meter Installation Meter, Hour Meter, Battery Meter, Hour/Battery Meter, Hour/Battery With lift Interrupt Cover, Button Harness, Hour/Battery With Lift Interrupt (Not Shown)

USED ON R R R R

List 8-2: Meter Installation

PDPM - 0218

8-3

4/1/02

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Options/Kits Auxiliary Power

Auxiliary Power

8

10

11

7

8

5

2

3

6

13

12

9

14

4

W850-136-997-E

Figure 8-3: Auxiliary Power

4/1/02

8-4

PDPM - 0218

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Options/Kits Auxiliary Power FIGURE 8-3 ITEM NO. 2 3 4 5 6 7 8 9 10 11 12 13 14

QTY

PART NUMBER

2 2 1 1 1 1 1 2 1 1 1 1 2

701-066 774-107 850-138-737 411-826 590-507 1-030-001 1-030-002 710-008 850-136-998 850-136-999 850-136-863 701-062 772-116

DESCRIPTION

USED ON

Screw Washer, Lock Plate, Fuse Mount Decal Fuse, 10 Amp Strip, Terminal Insulator Screw Wire Assembly, Auxiliary Cable Assembly, Auxiliary Block, Fuse Screw Washer, Lock

List 8-3: Auxiliary Power

PDPM - 0218

8-5

4/1/02

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Options/Kits Auxiliary Power

4/1/02

8-6

PDPM - 0218

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Options/Kits Coupler Installation, Tow

Coupler Installation, Tow

8

5 2 8 6

3

1

4

W850-135-352-H1 SHT 1 OF 2

Figure 8-4a: Coupler Installation, Tow

PDPM - 0218

8-7

4/1/02

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Options/Kits Coupler Installation, Tow

Coupler Installation, Tow

8

5 8 6

7

4

W850-135-352-H2 SHT 2 OF 2

Figure 8-4b: Coupler Installation, Tow

4/1/02

8-8

PDPM - 0218

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Options/Kits Coupler Installation, Tow FIGURE 8-4 QTY ITEM NO. 1 1 2 24 3 2 4 4 5 4 6 4 7 1 8 4 A= Coupler, Latch B= Coupler, Pinned

PART NUMBER 850-135-353 683-007 860-502 710-421 750-054 771-128 850-135-356 772-128

DESCRIPTION Coupler Assembly Chain Hook, S Screw Nut Washer, Flat Coupling, Eye and Pin Weldment Washer, Lock

USED ON A A A

B

List 8-4: Coupler Installation, Tow

PDPM - 0218

8-9

4/1/02

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Options/Kits Tray, Battery Top

Tray, Battery Top

8

3

1

2

W850-138-491-B

Figure 8-5: Tray, Battery Top FIGURE 8-5 ITEM NO.

QTY

PART NUMBER

1 2 3

1 1 1

850-138-471/001 850-138-472 850-138-757 850-137-776

DESCRIPTION

USED ON

Tray, Battery Top Kit Tray, Tote Strip, Magnetic Clipboard

List 8-5: Tray, Battery Top

4/1/02

8-10

PDPM - 0218

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Options/Kits Load Backrest and Tray Installation

Load Backrest and Tray Installation

6

8

12

1

2

7

8

W850-138-799-A1 SHT 1 OF 2

Figure 8-6a: Load Backrest and Tray Installation

PDPM - 0218

8-11

4/1/02

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Options/Kits Load Backrest and Tray Installation

Load Backrest and Tray Installation

8

4

11

10

16

17

15

9

W850-138-799-A2 SHT 2 OF 2

Figure 8-6b: Load Backrest and Tray Installation

4/1/02

8-12

PDPM - 0218

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Options/Kits Load Backrest and Tray Installation FIGURE 8-6 ITEM NO.

QTY

1 1 1 1 1 1 2 1 4 1 1 1 1 6 4 7 4 8 4 9 2 10 2 11 2 12 1 15 2 16 2 17 2 A= 48 in. 6000 lb.

B= 60 in. 6000 lb.

C= 48 in. 8000 lb.

D= 60 in. 8000 lb.

PART NUMBER 850-138-799/048 850-138-799/060 850-138-799/148 850-138-799/160 850-138-472 850-138-331 850-138-759/001 850-138-759/002 850-138-760/001 850-138-760/002 701-246 771-016 760-006 714-205 772-115 761-944 850-137-776 710-399 750-049 772-127

DESCRIPTION Backrest and Tray, Load, Kit Backrest and Tray, Load, Kit Backrest and Tray, Load, Kit Backrest and Tray, Load, Kit Tray, Tote Bracket, Shrink Wrap and Tray Holder Backrest Backrest Backrest Backrest Screw Washer Nut, Locking Screw Washer Nut Clipboard, Raymond Screw Nut Washer

USED ON A B C D

A B C D

List 8-6: Load Backrest and Tray Installation

PDPM - 0218

8-13

4/1/02

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Options/Kits Tractor Skirt Installation

Tractor Skirt Installation

2

1

5

8

4

3

W850-138-507

Figure 8-7: Tractor Skirt Installation FIGURE 8-7 ITEM NO. 1 2 3 4 5

QTY

PART NUMBER

2 2 6 6 6

850-138-508 850-138-448 714-098 760-013 771-119

DESCRIPTION

USED ON

Retainer, Tractor Skirt Skirt, Rubber Screw Nut Washer, Flat

List 8-7: Tractor Skirt Installation

4/1/02

8-14

PDPM - 0218

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Options/Kits Cover, Electrical System

Cover, Electrical System

8

1

W850-138-450

Figure 8-8: Cover, Electrical System FIGURE 8-8 ITEM NO. 1

QTY

PART NUMBER

1

850-138-449

DESCRIPTION

USED ON

Cover

List 8-8: Cover, Electrical System

PDPM - 0218

8-15

4/1/02

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Options/Kits Bumper Installation

Bumper Installation

8

3 4 1 2

W850-138-167

Figure 8-9: Bumper Installation FIGURE 8-9 ITEM NO. 1 2 3 4

QTY

PART NUMBER

1 4 4 4

850-138-148 714-199 750-434 771-025

DESCRIPTION

USED ON

Plate, Bumper, Models 113, 114 Screw Nut Washer

List 8-9: Bumper Installation

4/1/02

8-16

PDPM - 0218

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Options/Kits Controls, Load Backrest Installation

Controls, Load Backrest Installation

8

10 1

12 4 5

2

6

9

8

W850-138-753-A1 SHT 1 OF 2

Figure 8-10a: Controls, Load Backrest Installation

PDPM - 0218

8-17

4/1/02

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Options/Kits Controls, Load Backrest Installation

Controls, Load Backrest Installation

3

11

13

7

8

14

W850-138-753-A2 SHT 2 OF 2

Figure 8-10b: Controls, Load Backrest Installation

4/1/02

8-18

PDPM - 0218

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Options/Kits Controls, Load Backrest Installation FIGURE 8-10 ITEM NO. 1 2 3

QTY

PART NUMBER

1 850-138-586 1 850-139-029 1 850-139-028/019 1 850-139-028/025 4 1 1-150-437/001 5 1 1-150-437/002 6 1 1-150-437/003 7 3 600-253 8 AR 611-028 9 AR 611-044 10 4 701-115 11 1 710-006 12 4 772-112 13 1 772-116 14 1 811-325/007 A= Extended Compartment

DESCRIPTION Plate, Switch Cable, Platform, Load Backrest Cable, Tractor, Load Backrest Cable, Tractor, Load Backrest Switch, Lift Switch, Lower Switch, Horn Grommet Strap Mount, Strap Screw Screw Washer, Lock Washer, Lock Clamp, Cable

USED ON

A

List 8-10: Controls, Load Backrest Installation

PDPM - 0218

8-19

4/1/02

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Options/Kits Auto-Coast Installation

Auto-Coast Installation

21

23

22

8

14

5

4

3

7

8 1

9

2

17

19 18

16

11

W850-137-753-N1 SHT 1 OF 4

Figure 8-11a: Auto-Coast Installation

4/1/02

8-20

PDPM - 0218

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Options/Kits Auto-Coast Installation

Auto-Coast Installation

8

24

13

DETAIL A

SEE DETAIL A

W850-137-753-N2 SHT 2 OF 4

Figure 8-11b: Auto-Coast Installation

PDPM - 0218

8-21

4/1/02

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Options/Kits Auto-Coast Installation

Auto-Coast Installation

8

24

12

DETAIL B

SEE DETAIL B

W850-137-753-N3 SHT 3 OF 4

Figure 8-11c: Auto-Coast Installation

4/1/02

8-22

PDPM - 0218

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Options/Kits Auto-Coast Installation

Auto-Coast Installation

8

20

W850-137-753-N4 SHT 4 OF 4

Figure 8-11d: Auto-Coast Installation FIGURE 8-11 QTY ITEM NO. 1 1 2 1 3 1 4 1 5 1 7 1 8 2 9 2 11 2 12 1 13 1 14 2 16 1 17 2 18 2 19 2 20 1 21 1 22 1 23 3 24 3 A= Cold Storage

PART NUMBER 850-138-898 850-137-755 850-135-943 850-137-719 750-020 850-138-426 850-138-822 714-147 716-122 412-469 412-471 701-058 850-138-046 701-001 750-008 772-012 850-139-012 811-301 701-062 774-007 412-911

DESCRIPTION Spring Assembly, Auto-Coast (See Figure 8-12.)

Actuator Assembly, Auto-Coast (See Figure 8-13.)

Retainer, Shaft Rod, Coast Connecting Nut Bracket, Auto-Coast Spacer Screw Screw Decal, Coast, Safety Decal, Coast, Safety, Bilingual Screw Mount, Heater Screw Nut Washer, Lock Harness, Heater Clamp Screw Washer, Lock Label, Coast Activation

USED ON

A A A A A A A A

List 8-11: Auto-Coast Installation

PDPM - 0218

8-23

4/1/02

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Options/Kits Spring Assembly, Auto-Coast

Spring Assembly, Auto-Coast

5

4

8

6

3

8

2

7

1

W850-138-898-A

Figure 8-12: Spring Assembly, Auto-Coast FIGURE 8-12 ITEM NO. 1 2 3 4 5 6 7 8

QTY

PART NUMBER

1 1 1 1 1 1 1 2

850-138-898 850-138-733 850-138-897 830-246 850-137-722 810-086 412-578 850-137-822 460-187

DESCRIPTION

USED ON

Spring Assembly, Auto-Coast Housing Seat Assembly, Spring Spring, Compression Retainer, Spring Ring, Snap Decal, Disassembly Warning Bumper Bushing

List 8-12: Spring Assembly, Auto-Coast

4/1/02

8-24

PDPM - 0218

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Options/Kits Actuator Assembly, Auto-Coast

Actuator Assembly, Auto-Coast

8

7

1

6

4

3

5

2

W850-137-755-B

Figure 8-13: Actuator Assembly, Auto-Coast FIGURE 8-13 ITEM NO.

QTY

PART NUMBER

1 2 3 4 5 6 7

1 1 1 1 2 1 1

850-137-755 850-136-824 850-137-733 850-138-177 850-137-720 850-007 724-250 Ref.

DESCRIPTION

USED ON

Actuator Assembly, Auto-Coast Actuator, Auto-Coast Bracket, Mounting Actuator, Coast Spring Plunger, Coast Actuator Ball, 1/4 in. Diameter Screw Switch (Not Available Factory Calibrated Use Item 1)

List 8-13: Actuator Assembly, Auto-Coast

PDPM - 0218

8-25

4/1/02

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Options/Kits Manual Coast Assembly, Models 111, 112

Manual Coast Assembly, Models 111, 112

8

15

22

17 14

10

9

4

13 16 18 5 7 1

2

3

12

8

11

28

35

27

SEE DETAIL A W850-139-211A SHT 1 OF 3

Figure 8-14a: Manual Coast Assembly, Models 111, 112

4/1/02

8-26

PDPM - 0218

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Options/Kits Manual Coast Assembly, Models 111, 112

Manual Coast Assembly, Models 111, 112 40

41

8

42

44

39

43 20

45

38 21

DETAIL A

23

19

W850-139-193, W411-908, W411-909, W411-923, W412-701-B SHT 2 OF 3

Figure 8-14b: Manual Coast Assembly, Models 111, 112

PDPM - 0218

8-27

4/1/02

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Options/Kits Manual Coast Assembly, Models 111, 112

Manual Coast Assembly, Models 111, 112

8

24

35

36

32

31

30

37 33

W850-139-211B, W412-702 SHT 3 OF 3

Figure 8-14c: Manual Coast Assembly, Models 111, 112

4/1/02

8-28

PDPM - 0218

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Options/Kits Manual Coast Assembly, Models 111, 112 FIGURE 8-14 ITEM NO.

QTY

1 1 2 1 3 1 4 4 5 1 7 1 8 2 9 1 10 1 11 1 12 2 13 1 14 1 15 1 16 1 17 1 18 1 19 1 20 1 21 1 22 1 23 1 24 1 27 2 28 1 29 1 30 2 31 2 32 2 33 1 34 2 35 4 36 2 37 1 38 1 39 2 40 1 41 1 42 4 43 2 44 4 45 4 R= Recommended Spare

PART NUMBER 850-139-211 850-138-930 850-137-459 724-341 460-061 850-137-457 716-135 760-920 850-137-689 850-137-420 771-023 716-020 830-346 850-135-943 810-740 830-238 850-137-327 750-455 411-908 411-909 411-923 1-085-155/001 412-701 412-702 714-047 850-139-193 850-139-077 701-062 772-107 771-007 1-110-010 850-139-083 772-116 710-006 850-138-055 850-139-192 1-150-386 1-150-449 1-150-450 701-016 750-025 771-101 774-005

DESCRIPTION Manual Coast Assembly, Models 111,112 Support Machine, Coast Shaft, Pivot, Coast Screw, Set Bushing Actuator, Coast Bolt, Shoulder Nut, Lock Retainer, Spring, Coast Rod, Coast Washer Bolt, Shoulder Spring, Handle Retainer, Shaft Pin Spring, Coast Adjuster Weldment Nut Decal, Coast, Safety Decal, Coast, Safety, Bilingual Decal, Coast, Caution Knob, Coast Control Decal, Warning, French, Model 111 Decal, Warning, French, Model 112 Screw Switch Assembly, Interlock (includes Items 38 though 45) Harness, Switch Interlock (Not Shown) Screw Washer, Lock Washer, Flat Relay Suppressor Assembly (Not Shown) Washer, Lock Screw Bracket Bracket, Switch Interlock Boot, Switch Switch Switch Screw Nut Washer, Flat Washer, Lock

USED ON

R

R

R

List 8-14: Manual Coast Assembly, Models 111, 112

PDPM - 0218

8-29

4/1/02

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Options/Kits Manual Coast Installation, Model 113, Deadman

Manual Coast Installation, Model 113, Deadman

10

1

8

16

SEE DETAIL A

3

14

4

12

2

11

W850-139-128-B SHT 1 OF 3

Figure 8-15a: Manual Coast Installation, Model 113, Deadman

4/1/02

8-30

PDPM - 0218

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Options/Kits Manual Coast Installation, Model 113, Deadman

Manual Coast Installation, Model 113, Deadman

8

6

27 DETAIL A

28

29

30

31

26

15

13

7

W850-139-128-C SHT 2 OF 3

Figure 8-15b: Manual Coast Installation, Model 113, Deadman

PDPM - 0218

8-31

4/1/02

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Options/Kits Manual Coast Installation, Model 113, Deadman

Manual Coast Installation, Model 113, Deadman

24

8

23

20

25

19

18

21

W850-139-128-B2 SHT 3 OF 3

Figure 8-15c: Manual Coast Installation, Model 113, Deadman

4/1/02

8-32

PDPM - 0218

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Options/Kits Manual Coast Installation, Model 113, Deadman FIGURE 8-15 ITEM NO. 1 2 3 4 6 7 10 11 12 13 14 15 16 18 19 20 21 22 23 24 25 26 27 28 29 30 31

QTY

PART NUMBER

DESCRIPTION

1 1 1 1 1 1 1 1 4 2 1 2 1 2 2 2 1 1 2 2 1 1 2 1 1 4 4

850-135-758 850-137-885 Ref. 850-138-936 850-139-065 850-139-077 412-001 710-177 714-039 714-014/004 716-121 774-009 830-228 701-062 772-107 771-007 1-100-010 850-139-083 772-116 710-006 850-138-055 850-138-940 1-150-386 1-150-446 1-150-447 701-270 774-005

Cup, Spring Mount, Spring Machined Mount, Handle Machined Mount, Coast Machined Switch Assembly, Interlock (includes Items 26 through 31) Harness Assembly, Interlock Bumper Screw Screw Screw Bolt, Shoulder Washer, Lock Spring, Compression Screw Washer, Lock Washer, Flat Relay Suppressor Assembly (Not Shown) Washer, Lock Screw Bracket Bracket, Switch Interlock Boot, Switch Switch Switch Screw Washer, Lock

USED ON

List 8-15: Manual Coast Installation, Model 113, Deadman

PDPM - 0218

8-33

4/1/02

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Options/Kits Manual Coast Installation, Model 113, Deadman

4/1/02

8-34

PDPM - 0218

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Alphabetical Parts Index

APPENDIX A Description

Part No.

Alphabetical Parts Index Page

Description

Actuator Assembly, Auto-Coast . . . . . . . 850-137-755 . . . . . 8-23 Actuator Assembly, Auto-Coast . . . . . . . 850-137-755 . . . . . 8-25 Actuator, Auto-Coast . . . . . . . . . . . . . . 850-136-824 . . . . . 8-25 Actuator, Brake . . . . . . . . . . . . . . . . . . 850-135-961 . . . . . 4-21 Actuator, Coast Spring . . . . . . . . . . . . . 850-138-177 . . . . . 8-25 Actuator, Coast . . . . . . . . . . . . . . . . . . 850-137-457 . . . . . 8-29 Actuator, Lift Limit. . . . . . . . . . . . . . . . . 1-150-442 . . . . . . . 5-13 Actuator, Parking Brake . . . . . . . . . . . . 850-138-365 . . . . . 4-21 Actuator, Switch, Lift Limit . . . . . . . . . . . 1-150-442 . . . . . . . 5-20 Actuator . . . . . . . . . . . . . . . . . . . . . . . 1-150-385 . . . . . . . 3-14 Adapter Kit . . . . . . . . . . . . . . . . . . . . . 560-213/04 . . . . . . 6-7 Adapter, Jog Switch . . . . . . . . . . . . . . . 850-137-956 . . . . . 3-13 Adapter, Motor Machining . . . . . . . . . . 850-138-038 . . . . . 4-13 Adapter, Motor Machining . . . . . . . . . . 850-138-089 . . . . . . 4-9 Adapter, Motor . . . . . . . . . . . . . . . . . . 850-138-089 . . . . . . 4-5 Adapter, Motor . . . . . . . . . . . . . . . . . . 850-138-995 . . . . . . 4-5 Adaptor, O.R.B . . . . . . . . . . . . . . . . . . 792-637 . . . . . . . . . 6-3 Adjuster Weldment . . . . . . . . . . . . . . . 850-137-327 . . . . . 8-29 Anchor, Cable. . . . . . . . . . . . . . . . . . . 850-137-976 . . . . . . 4-9 Armature and Fan Assembly . . . . . . . . . 570-325/511 . . . . 5-41 Armature and Fan Assembly . . . . . . . . . 570-325/511 . . . . 5-47 Armature and Fan Assembly . . . . . . . . . 570-450/512 . . . . 5-45 Arm, Brake Actuator. . . . . . . . . . . . . . . 850-137-781 . . . . . . 3-3 Arm, Machined . . . . . . . . . . . . . . . . . . 850-138-377 . . . . . 3-27 Arm, Machined . . . . . . . . . . . . . . . . . . 850-138-385 . . . . . 3-27 Arm, Wheel Mounting . . . . . . . . . . . . . 671-041/05 . . . . . 2-13 Armature . . . . . . . . . . . . . . . . . . . . . . 570-869/711 . . . . 5-43 Axle Assembly. . . . . . . . . . . . . . . . . . . 671-015/16 . . . . . 2-11 Axle Assembly. . . . . . . . . . . . . . . . . . . 671-015/17 . . . . . 2-11 Axle Weldment, Suspension . . . . . . . . . 850-139-168 . . . . . . 2-7 Axle, Wheel . . . . . . . . . . . . . . . . . . . . 671-041/18 . . . . . 2-13 Backrest and Tray, Load, Kit . . . . . . . . . 850-138-799/048 . 8-13 Backrest and Tray, Load, Kit . . . . . . . . . 850-138-799/060 . 8-13 Backrest and Tray, Load, Kit . . . . . . . . . 850-138-799/148 . 8-13 Backrest and Tray, Load, Kit . . . . . . . . . 850-138-799/160 . 8-13 Backrest . . . . . . . . . . . . . . . . . . . . . . . 850-138-759/001 . 8-13 Backrest . . . . . . . . . . . . . . . . . . . . . . . 850-138-759/002 . 8-13 Backrest . . . . . . . . . . . . . . . . . . . . . . . 850-138-760/001 . 8-13 Backrest . . . . . . . . . . . . . . . . . . . . . . . 850-138-760/002 . 8-13 Ball 1/2 in.. . . . . . . . . . . . . . . . . . . . . 850-015 . . . . . . . . 4-17 Ball 9/16 in.. . . . . . . . . . . . . . . . . . . . 850-017 . . . . . . . . 4-17 Ball Joint, Brake . . . . . . . . . . . . . . . . . . 860-730/008 . . . . . 3-3 Ball Joint, Brake . . . . . . . . . . . . . . . . . . 860-730/008 . . . . . 3-9 Ball Joint, Slip . . . . . . . . . . . . . . . . . . . 860-727 . . . . . . . . 4-21 Ball Joint . . . . . . . . . . . . . . . . . . . . . . . 860-730/005 . . . . 4-21 Ball, 1/4 in. Diameter . . . . . . . . . . . . . 850-007 . . . . . . . . 8-25 Band Assembly, Commutator. . . . . . . . . 570-871/512 . . . . 5-47 Band Assembly, Fan. . . . . . . . . . . . . . . 570-871/513 . . . . 5-47 Bar, Bus (M1-2 to B(+)) . . . . . . . . . . . . . 850-136-976 . . . . . 5-19 Bar, Bus (M1-2 to B+). . . . . . . . . . . . . . 850-136-976 . . . . . 5-11 Bar, Platform Weldment . . . . . . . . . . . . Ref. . . . . . . . . . . . . 2-43 Base, Handle Mount With Coast . . . . . . 850-137-470 . . . . . . 3-5 Base, Handle Mount . . . . . . . . . . . . . . 850-138-345 . . . . . . 3-3 Base, Handle Mount . . . . . . . . . . . . . . 850-138-346 . . . . . . 3-3 Battery Connector Assembly . . . . . . . . . 850-136-969 . . . . . 5-11 Battery Connector Assembly . . . . . . . . . 850-136-969 . . . . . 5-37 Battery Connector Assembly . . . . . . . . . 850-139-057 . . . . . 5-19

PDPM - 0218

Part No.

Page

Battery Connector Assembly . . . . . . . . . 850-139-057 . . . . . 5-37 Battery Connector . . . . . . . . . . . . . . . . 590-701 . . . . . . . . 5-37 Bearing, Commutator End. . . . . . . . . . . 442-205 . . . . . . . . . 6-7 Bearing, Commutator End. . . . . . . . . . . 570-869/725 . . . . 5-43 Bearing, Cone . . . . . . . . . . . . . . . . . . 447-045 . . . . . . . . . 2-7 Bearing, Cone . . . . . . . . . . . . . . . . . . 671-012/08 . . . . . 2-11 Bearing, Cup . . . . . . . . . . . . . . . . . . . 447-518 . . . . . . . . . 2-7 Bearing, Cup . . . . . . . . . . . . . . . . . . . 671-012/07 . . . . . 2-11 Bearing, Cup . . . . . . . . . . . . . . . . . . . 671-041/13 . . . . . 2-13 Bearing, Drive End . . . . . . . . . . . . . . . 442-210 . . . . . . . . . 6-7 Bearing, Handle . . . . . . . . . . . . . . . . . 850-135-959 . . . . . 3-23 Bearing, King Pin . . . . . . . . . . . . . . . . 671-041/14 . . . . . 2-13 Bearing, Non-Shielded . . . . . . . . . . . . . 441-015 . . . . . . . . 7-19 Bearing, Shield . . . . . . . . . . . . . . . . . . 441-127 . . . . . . . . 7-19 Bearing, Shield . . . . . . . . . . . . . . . . . . 441-127 . . . . . . . . 7-31 Bearing, Sleeve, Grooved . . . . . . . . . . 780-330/001 . . . . 7-21 Bearing, Sleeve, Grooved . . . . . . . . . . 780-330/001 . . . . . 7-7 Bearing, Sleeve, Grooved . . . . . . . . . . 780-330/002 . . . . 7-21 Bearing, Sleeve . . . . . . . . . . . . . . . . . . 7-460-001/001 . . . 7-11 Bearing, Sleeve . . . . . . . . . . . . . . . . . . 7-460-004/001 . . . 7-23 Bearing, Sleeve . . . . . . . . . . . . . . . . . . 7-460-004/002 . . . 7-19 Bearing, Sleeve . . . . . . . . . . . . . . . . . . 7-460-004/003 . . . 7-23 Bearing, Sleeve . . . . . . . . . . . . . . . . . . 7-460-004/004 . . . 7-11 Bearing, Sleeve . . . . . . . . . . . . . . . . . . 7-460-004/004 . . . 7-23 Bearing, Sleeve . . . . . . . . . . . . . . . . . . 7-460-004/005 . . . 7-21 Bearing, Sleeve . . . . . . . . . . . . . . . . . . 7-460-004/005 . . . . 7-7 Bearing, Sleeve . . . . . . . . . . . . . . . . . . 7-460-004/006 . . . 7-31 Bearing, Sleeve . . . . . . . . . . . . . . . . . . 7-460-004/008 . . . 7-23 Bearing, Thrust . . . . . . . . . . . . . . . . . . 671-012/04 . . . . . 2-11 Bearing, Thrust . . . . . . . . . . . . . . . . . . 671-041/11 . . . . . 2-13 Bearing, Wheel. . . . . . . . . . . . . . . . . . 671-041/08 . . . . . 2-13 Bearing . . . . . . . . . . . . . . . . . . . . . . . 441-015 . . . . . . . . 7-29 Bearing . . . . . . . . . . . . . . . . . . . . . . . 441-015 . . . . . . . . 7-32 Bearing . . . . . . . . . . . . . . . . . . . . . . . 441-127 . . . . . . . . 2-11 Bearing . . . . . . . . . . . . . . . . . . . . . . . 441-127 . . . . . . . . 7-29 Bearing . . . . . . . . . . . . . . . . . . . . . . . 441-127 . . . . . . . . 7-32 Bearing . . . . . . . . . . . . . . . . . . . . . . . 447-043 . . . . . . . . 4-17 Bearing . . . . . . . . . . . . . . . . . . . . . . . 447-104 . . . . . . . . 4-17 Bearing . . . . . . . . . . . . . . . . . . . . . . . 447-105 . . . . . . . . 4-17 Bearing . . . . . . . . . . . . . . . . . . . . . . . 570-206/02 . . . . . 5-41 Bearing . . . . . . . . . . . . . . . . . . . . . . . 570-206/02 . . . . . 5-45 Bearing . . . . . . . . . . . . . . . . . . . . . . . 570-206/02 . . . . . 5-47 Bearing . . . . . . . . . . . . . . . . . . . . . . . 7-441-201/002 . . . 4-19 Bellcrank Subassembly, Left Hand . . . . . 850-138-324 . . . . . 7-21 Bellcrank Subassembly, Left Hand . . . . . 850-138-324 . . . . . . 7-7 Bellcrank Subassembly, Left Hand . . . . . 850-138-350 . . . . . 7-21 Bellcrank Subassembly, Right Hand . . . . 850-138-325 . . . . . 7-21 Bellcrank Subassembly, Right Hand . . . . 850-138-325 . . . . . . 7-7 Bellcrank Subassembly, Right Hand . . . . 850-138-351 . . . . . 7-21 Bellcrank, Left Hand, Machining . . . . . . 850-138-317 . . . . . 7-21 Bellcrank, Left Hand, Machining . . . . . . 850-138-317 . . . . . . 7-7 Bellcrank, Left Hand, Machining . . . . . . 850-138-348 . . . . . 7-21 Bellcrank, Right Hand, Machining . . . . . 850-138-316 . . . . . 7-21 Bellcrank, Right Hand, Machining . . . . . 850-138-316 . . . . . . 7-7 Bellcrank, Right Hand, Machining . . . . . 850-138-349 . . . . . 7-21 Block, Fuse . . . . . . . . . . . . . . . . . . . . . 850-136-863 . . . . . 5-11 Block, Fuse . . . . . . . . . . . . . . . . . . . . . 850-136-863 . . . . . . 8-5

A-1

4/1/02

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Alphabetical Parts Index

Part No.

Description

Page

Part No.

Block, Pivot, Left Hand . . . . . . . . . . . . . 850-138-850. . . . . 7-27 Block, Pivot, Left Hand . . . . . . . . . . . . . 850-139-105. . . . . 7-27 Block, Pivot, Right Hand. . . . . . . . . . . . 850-138-851. . . . . 7-27 Block, Pivot, Right Hand. . . . . . . . . . . . 850-139-106. . . . . 7-27 Block, Torsion . . . . . . . . . . . . . . . . . . . 671-041/03 . . . . . 2-13 Bolt, Assembly . . . . . . . . . . . . . . . . . . 671-041/19 . . . . . 2-13 Bolt, Assembly . . . . . . . . . . . . . . . . . . 671-042/22 . . . . . 2-13 Bolt, End Head Commutator . . . . . . . . . 570-388/511 . . . . 5-41 Bolt, End Head Commutator . . . . . . . . . 570-388/511 . . . . 5-45 Bolt, End Head Commutator . . . . . . . . . 570-388/511 . . . . 5-47 Bolt, Hub . . . . . . . . . . . . . . . . . . . . . . 828-003-193. . . . . 4-15 Bolt, Shoulder . . . . . . . . . . . . . . . . . . . 716-008 . . . . . . . . 7-27 Bolt, Shoulder . . . . . . . . . . . . . . . . . . . 716-020 . . . . . . . . 8-29 Bolt, Shoulder . . . . . . . . . . . . . . . . . . . 716-121 . . . . . . . . 8-33 Bolt, Shoulder . . . . . . . . . . . . . . . . . . . 716-135 . . . . . . . . 8-29 Bolt, Through . . . . . . . . . . . . . . . . . . . 560-204/328 . . . . . 6-7 Bolt . . . . . . . . . . . . . . . . . . . . . . . . . . 400-080/04 . . . . . 4-23 Bolt . . . . . . . . . . . . . . . . . . . . . . . . . . 710-010 . . . . . . . . . 7-7 Boot, Switch . . . . . . . . . . . . . . . . . . . . 1-150-386. . . . . . . 8-29 Boot, Switch . . . . . . . . . . . . . . . . . . . . 1-150-386. . . . . . . 8-33 Box and Fork Weldment . . . . . . . . . . . Ref. . . . . . . . . . . . . 7-21 Bracket, Alarm . . . . . . . . . . . . . . . . . . 850-138-055. . . . . . 8-2 Bracket, Auto-Coast . . . . . . . . . . . . . . . 850-138-426. . . . . 8-23 Bracket, Brake . . . . . . . . . . . . . . . . . . 850-137-819. . . . . . 4-5 Bracket, Brake . . . . . . . . . . . . . . . . . . 850-138-367. . . . . 4-21 Bracket, Lift Limit . . . . . . . . . . . . . . . . . 850-138-681. . . . . 5-13 Bracket, Lift Limit . . . . . . . . . . . . . . . . . 850-138-681. . . . . 5-20 Bracket, Mounting . . . . . . . . . . . . . . . . 850-137-733. . . . . 8-25 Bracket, Potentiometer . . . . . . . . . . . . . 850-138-101. . . . . 3-13 Bracket, Potentiometer . . . . . . . . . . . . . 850-138-101. . . . . 3-19 Bracket, Shrink Wrap and Tray Holder . . . . . . . . . . . . . . . . . . . . 850-138-331. . . . . 8-13 Bracket, Switch Interlock . . . . . . . . . . . 850-138-940. . . . . 8-33 Bracket, Switch Interlock . . . . . . . . . . . 850-139-192. . . . . 8-29 Bracket, Switch . . . . . . . . . . . . . . . . . . 850-137-560. . . . . 3-14 Bracket, Switch . . . . . . . . . . . . . . . . . . 850-137-820. . . . . 4-13 Bracket, Switch . . . . . . . . . . . . . . . . . . 850-137-820. . . . . . 4-5 Bracket, Switch . . . . . . . . . . . . . . . . . . 850-137-977. . . . . . 4-9 Bracket, Switch . . . . . . . . . . . . . . . . . . 850-138-970. . . . . 5-12 Bracket, Switch . . . . . . . . . . . . . . . . . . 850-138-970. . . . . 5-19 Bracket, Switch . . . . . . . . . . . . . . . . . . 850-200-152. . . . . 3-14 Bracket, Switch . . . . . . . . . . . . . . . . . . 850-200-152. . . . . 3-20 Bracket . . . . . . . . . . . . . . . . . . . . . . . 1-105-224/10 . . . . 5-31 Bracket . . . . . . . . . . . . . . . . . . . . . . . 1-105-224/10 . . . . 5-33 Bracket . . . . . . . . . . . . . . . . . . . . . . . 850-138-055. . . . . 8-29 Bracket . . . . . . . . . . . . . . . . . . . . . . . 850-138-055. . . . . 8-33 Bracket . . . . . . . . . . . . . . . . . . . . . . . 850-138-842. . . . . 3-29 Bracket . . . . . . . . . . . . . . . . . . . . . . . 850-139-213. . . . . 3-29 Brake Assembly . . . . . . . . . . . . . . . . . 400-060 . . . . . . . . 4-13 Brake Assembly . . . . . . . . . . . . . . . . . 400-060 . . . . . . . . 4-22 Brake Assembly . . . . . . . . . . . . . . . . . 400-060 . . . . . . . . . 4-5 Brake Assembly . . . . . . . . . . . . . . . . . 400-080 . . . . . . . . 4-23 Brake Assembly . . . . . . . . . . . . . . . . . 400-080 . . . . . . . . . 4-9 Brake Lock Weldment . . . . . . . . . . . . . 850-138-364. . . . . 4-21 Brush (4 per) . . . . . . . . . . . . . . . . . . . 570-869/551 . . . . 5-41 Brush (4 per) . . . . . . . . . . . . . . . . . . . 570-869/551 . . . . 5-45 Brush (4 per) . . . . . . . . . . . . . . . . . . . 570-869/551 . . . . 5-47 Brush Box Assembly . . . . . . . . . . . . . . 570-449/514 . . . . 5-41 Brush Box Assembly . . . . . . . . . . . . . . 570-449/514 . . . . 5-45 Brush Box Assembly . . . . . . . . . . . . . . 570-449/514 . . . . 5-47 Brush Holder . . . . . . . . . . . . . . . . . . . 570-869/719 . . . . 5-43

4/1/02

Description

Page

Brush Set (Holder and Springs) . . . . . . . 560-213/07 . . . . . . 6-7 Brush. . . . . . . . . . . . . . . . . . . . . . . . . 570-869/735 . . . . 5-43 Bumper, Handle . . . . . . . . . . . . . . . . . 413-069 . . . . . . . . . 3-3 Bumper, Handle . . . . . . . . . . . . . . . . . 413-096 . . . . . . . . . 3-9 Bumper . . . . . . . . . . . . . . . . . . . . . . . 412-001 . . . . . . . . 8-33 Bumper . . . . . . . . . . . . . . . . . . . . . . . 850-137-822 . . . . 8-24 Bushing Machining . . . . . . . . . . . . . . . 850-135-901 . . . . . 3-3 Bushing Machining . . . . . . . . . . . . . . . 850-135-901 . . . . . 3-5 Bushing, Flanged . . . . . . . . . . . . . . . . 462-032 . . . . . . . . 4-21 Bushing, Flanged . . . . . . . . . . . . . . . . 462-230 . . . . . . . . 7-31 Bushing, Flanged . . . . . . . . . . . . . . . . 570-869/713 . . . . 5-43 Bushing, Flanged . . . . . . . . . . . . . . . . 570-869/728 . . . . 5-43 Bushing, Machining . . . . . . . . . . . . . . 850-135-901 . . . . . 3-9 Bushing . . . . . . . . . . . . . . . . . . . . . . . 460-014 . . . . . . . . . 3-3 Bushing . . . . . . . . . . . . . . . . . . . . . . . 460-061 . . . . . . . . 8-29 Bushing . . . . . . . . . . . . . . . . . . . . . . . 460-102 . . . . . . . . . 3-9 Bushing . . . . . . . . . . . . . . . . . . . . . . . 460-187 . . . . . . . . 8-24 Bushing . . . . . . . . . . . . . . . . . . . . . . . 671-012/16 . . . . . 2-11 Bushing . . . . . . . . . . . . . . . . . . . . . . . 7-460-005/001. . . . 7-5 Bushing . . . . . . . . . . . . . . . . . . . . . . . 7-460-005/002. . . . 7-5 Button Assembly, Nose (Red) . . . . . . . . 850-135-976/001. 3-13 Button Assembly, Nose (Red) . . . . . . . . 850-135-976/001. 3-19 Button, Horn (Rail). . . . . . . . . . . . . . . . 850-138-653 . . . . 5-29 Button, Horn (Red). . . . . . . . . . . . . . . . 850-135-947/101. 3-29 Button, Jog Switch. . . . . . . . . . . . . . . . 850-138-935 . . . . 3-13 Button, Jog Switch. . . . . . . . . . . . . . . . 850-138-935 . . . . 3-20 Button, Lift (Red) . . . . . . . . . . . . . . . . . 850-135-947/103. 3-29 Button, Lower (Red) . . . . . . . . . . . . . . . 850-135-947/102. 3-29 Button, Lower/Lift (Rail) . . . . . . . . . . . . 850-138-654 . . . . 5-29 Button, Rabbit, Left (Rail) . . . . . . . . . . . 850-138-146 . . . . 5-29 Button, Rabbit, Right (Rail) . . . . . . . . . . 850-138-145 . . . . 5-29 Cable Assembly (B- to B-) . . . . . . . . . . . B23-002-150/419. 5-37 Cable Assembly (B- to MP-2) . . . . . . . . B24-022-305/272. 5-12 Cable Assembly (B- to MP-2) . . . . . . . . B24-022-305/272. 5-19 Cable Assembly (B+ to B+) . . . . . . . . . B23-002-180/420. 5-37 Cable Assembly (B+ to B+) . . . . . . . . . B23-010-074/420. 5-37 Cable Assembly (F1 to MD-E1) . . . . . . . 029-005-390/013. 5-11 Cable Assembly (F1 to MD-E1) . . . . . . . 029-005-390/013. 5-19 Cable Assembly (F2 to MD-E2) . . . . . . . 029-005-450/014. 5-11 Cable Assembly (F2 to MD-E2) . . . . . . . 029-005-450/014. 5-19 Cable Assembly (FU2 to M1-1). . . . . . . B23-020-060/534. 5-19 Cable Assembly (M1-1 to FU2-2) . . . . . B23-020-115/534. 5-11 Cable Assembly (MD-A1 to M1-2) . . . . F23-022-430/534 . 5-11 Cable Assembly (MD-A1 to M1-2) . . . . F23-022-430/534 . 5-19 Cable Assembly (MD-A2 to M(-)). . . . . . F23-022-350/524 . 5-11 Cable Assembly (MD-A2 to M(-)). . . . . . F23-022-350/524 . 5-19 Cable Assembly (P1 to FU1-2) . . . . . . . B24-022-220/286. 5-19 Cable Assembly (P1 to Fu1-2 . . . . . . . . B24-034-325/286. 5-12 Cable Assembly, Auxiliary . . . . . . . . . . 850-136-999 . . . . . 8-5 Cable Assembly . . . . . . . . . . . . . . . . . 850-137-478 . . . . . 3-5 Cable, 6000/ 8000 lb. . . . . . . . . . . . 950-182 . . . . . . . . 5-39 Cable, Brake . . . . . . . . . . . . . . . . . . . 850-138-253 . . . . 3-19 Cable, Platform, Load Backrest . . . . . . . 850-139-029 . . . . 8-19 Cable, Tractor, Load Backrest. . . . . . . . 850-139-028/019. 8-19 Cable, Tractor, Load Backrest. . . . . . . . 850-139-028/025. 8-19 Cam Follower. . . . . . . . . . . . . . . . . . . 7-448-001/047. . . . 3-3 Cam . . . . . . . . . . . . . . . . . . . . . . . . . 400-059/02 . . . . . 4-22 Cam . . . . . . . . . . . . . . . . . . . . . . . . . 400-059/02 . . . . . 4-23 Cap, End . . . . . . . . . . . . . . . . . . . . . . 1-105-224/08. . . . 5-31 Cap, Handle, Left Hand. . . . . . . . . . . . 850-138-768 . . . . 3-13 Cap, Handle, Left Hand. . . . . . . . . . . . 850-138-768 . . . . 3-19

A-2

PDPM - 0218

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Alphabetical Parts Index

Part No.

Description

Page

Part No.

Cap, Handle, Right Hand . . . . . . . . . . . 850-138-767 . . . . . 3-13 Cap, Handle, Right Hand . . . . . . . . . . . 850-138-767 . . . . . 3-19 Cap, Hub . . . . . . . . . . . . . . . . . . . . . . 671-015/08 . . . . . 2-11 Case Module/Harness Assembly . . . . . . 850-139-147/001 . 5-29 Case Module/Harness Assembly . . . . . . 850-139-147/101 . 5-29 Case, Main. . . . . . . . . . . . . . . . . . . . . 850-138-732 . . . . . 4-17 Caster Assembly (Option 113) . . . . . . . 671-012/001 . . . . 2-11 Caster Assembly (Option 113) . . . . . . . 671-012/001 . . . . . 2-9 Caster Assembly (Springless Standard) . . . . . . . . . . . . . . 671-042 . . . . . . . . . 2-9 Caster Assembly (Standard) . . . . . . . . . 671-042 . . . . . . . . 2-13 Casting, Clevis . . . . . . . . . . . . . . . . . . 060-218 . . . . . . . . . 4-5 Chain. . . . . . . . . . . . . . . . . . . . . . . . . 683-007 . . . . . . . . . 8-9 Clamp, Cable . . . . . . . . . . . . . . . . . . . 600-234 . . . . . . . . 5-12 Clamp, Cable . . . . . . . . . . . . . . . . . . . 600-234 . . . . . . . . 5-20 Clamp, Cable . . . . . . . . . . . . . . . . . . . 811-325/006 . . . . 5-11 Clamp, Cable . . . . . . . . . . . . . . . . . . . 811-325/006 . . . . 5-19 Clamp, Cable . . . . . . . . . . . . . . . . . . . 811-325/007 . . . . 8-19 Clamp . . . . . . . . . . . . . . . . . . . . . . . . 811-301 . . . . . . . . 8-23 Clevis, Machine, Left Hand . . . . . . . . . . 850-138-973 . . . . . . 7-5 Clevis, Machine, Right Hand. . . . . . . . . 850-138-972 . . . . . . 7-5 Clevis . . . . . . . . . . . . . . . . . . . . . . . . . 060-205 . . . . . . . . 4-13 Clip . . . . . . . . . . . . . . . . . . . . . . . . . . 400-059/04 . . . . . 4-22 Clip . . . . . . . . . . . . . . . . . . . . . . . . . . 400-059/04 . . . . . 4-23 Clipboard, Raymond . . . . . . . . . . . . . . 850-137-776 . . . . . 8-13 Clipboard . . . . . . . . . . . . . . . . . . . . . . 850-137-776 . . . . . 8-10 Coil and Frame Assembly . . . . . . . . . . . 1-105-231/06 . . . . 5-33 Coil Assembly . . . . . . . . . . . . . . . . . . . 1-105-224/06 . . . . 5-31 Coil, 24 Volt . . . . . . . . . . . . . . . . . . . . 560-207/114 . . . . . 6-7 Connector, 12 Pin . . . . . . . . . . . . . . . . 1-012-070/05 . . . . 5-29 Connector, 2 Pin . . . . . . . . . . . . . . . . . 1-012-070/04 . . . . 5-11 Connector, O.R.B. Male . . . . . . . . . . . . 792-568 . . . . . . . . . 6-3 Connector. . . . . . . . . . . . . . . . . . . . . . 1-012-070/04 . . . . 3-14 Connector. . . . . . . . . . . . . . . . . . . . . . 1-012-070/04 . . . . 5-19 Console . . . . . . . . . . . . . . . . . . . . . . . 850-137-839/002 . 2-35 Console . . . . . . . . . . . . . . . . . . . . . . . 850-137-841/002 . 2-35 Console . . . . . . . . . . . . . . . . . . . . . . . 850-137-842/002 . 2-35 Contact Assembly, Fixed. . . . . . . . . . . . 1-105-224/01 . . . . 5-31 Contact Assembly, Fixed. . . . . . . . . . . . 1-105-224/01 . . . . 5-33 Contact Assembly, Moving . . . . . . . . . . 1-105-224/02 . . . . 5-31 Contact Assembly, Moving . . . . . . . . . . 1-105-224/02 . . . . 5-33 Contactor Assembly, EE . . . . . . . . . . . . 1-105-231 . . . . . . . 5-33 Contactor Assembly . . . . . . . . . . . . . . . 1-105-224 . . . . . . . 5-31 Contactor Tip Kit . . . . . . . . . . . . . . . . . 1-105-224/07 . . . . 5-31 Contactor, Main . . . . . . . . . . . . . . . . . 1-105-224 . . . . . . . 5-11 Contactor, Main . . . . . . . . . . . . . . . . . 1-105-231 . . . . . . . 5-19 Control Assembly (Red). . . . . . . . . . . . . 850-137-299/001 . 3-13 Control Assembly (Red). . . . . . . . . . . . . 850-137-299/001 . 3-19 Controller, Motor . . . . . . . . . . . . . . . . . 1-187-094/003 . . . 5-13 Controller, Motor . . . . . . . . . . . . . . . . . 1-187-094/004 . . . 5-13 Controller, Motor . . . . . . . . . . . . . . . . . 1-187-098 . . . . . . . 5-19 Coupler Assembly . . . . . . . . . . . . . . . . 850-135-353 . . . . . . 8-9 Coupling, Eye and Pin Weldment . . . . . 850-135-356 . . . . . . 8-9 Coupling . . . . . . . . . . . . . . . . . . . . . . 860-626/001 . . . . . 6-7 Cover, Button . . . . . . . . . . . . . . . . . . . 900-274 . . . . . . . . . 8-3 Cover, Electrical Assembly . . . . . . . . . . 850-138-449 . . . . . 2-36 Cover, Handle. . . . . . . . . . . . . . . . . . . 850-137-868 . . . . . 3-13 Cover, Handle. . . . . . . . . . . . . . . . . . . 850-137-869 . . . . . 3-19 Cover, Intellicoast . . . . . . . . . . . . . . . . 850-139-212 . . . . . 3-29 Cover, Switch Assembly (Red) . . . . . . . . 850-137-867/101 . 3-13 Cover, Switch Assembly (Red) . . . . . . . . 850-137-867/101 . 3-19

PDPM - 0218

Description

Page

Cover, Switch Assembly (Red) . . . . . . . . 850-137-867/102 . 3-19 Cover, Switch Assembly (With Override). . . . . . . . . . . . . . . . . . 850-137-867/103 . 3-19 Cover, Top (EE) . . . . . . . . . . . . . . . . . . 850-138-911 . . . . . 4-19 Cover, Top . . . . . . . . . . . . . . . . . . . . . 1-105-224/03 . . . . 5-31 Cover, Top . . . . . . . . . . . . . . . . . . . . . 1-105-224/03 . . . . 5-33 Cover, Top . . . . . . . . . . . . . . . . . . . . . 850-137-805 . . . . . 4-19 Cover, Tractor. . . . . . . . . . . . . . . . . . . 850-139-194/001 . 2-35 Cover. . . . . . . . . . . . . . . . . . . . . . . . . 850-135-429 . . . . . 4-17 Cover. . . . . . . . . . . . . . . . . . . . . . . . . 850-136-376/001 . 3-29 Cover. . . . . . . . . . . . . . . . . . . . . . . . . 850-138-393 . . . . . 3-29 Cover. . . . . . . . . . . . . . . . . . . . . . . . . 850-138-449 . . . . . 8-15 Cup, Spring . . . . . . . . . . . . . . . . . . . . 850-135-758 . . . . . 8-33 Cylinder Assembly. . . . . . . . . . . . . . . . 540-116/400 . . . . . 6-3 Cylinder, Lift . . . . . . . . . . . . . . . . . . . . Ref. . . . . . . . . . . . . . 7-5 Decal, 2 Position . . . . . . . . . . . . . . . . . 412-658 . . . . . . . . 5-35 Decal, 3 Position . . . . . . . . . . . . . . . . . 412-657 . . . . . . . . 5-35 Decal, Bypass . . . . . . . . . . . . . . . . . . . 411-661/001 . . . . 2-35 Decal, Caution, Bilingual . . . . . . . . . . . 411-633 . . . . . . . . 2-35 Decal, Coast, Caution . . . . . . . . . . . . . 411-923 . . . . . . . . 2-36 Decal, Coast, Caution . . . . . . . . . . . . . 411-923 . . . . . . . . 8-29 Decal, Coast, Safety, Bilingual . . . . . . . 411-909 . . . . . . . . 2-36 Decal, Coast, Safety, Bilingual . . . . . . . 411-909 . . . . . . . . 8-29 Decal, Coast, Safety, Bilingual . . . . . . . 412-471 . . . . . . . . 8-23 Decal, Coast, Safety . . . . . . . . . . . . . . 411-908 . . . . . . . . 2-36 Decal, Coast, Safety . . . . . . . . . . . . . . 411-908 . . . . . . . . 8-29 Decal, Coast, Safety . . . . . . . . . . . . . . 412-469 . . . . . . . . 8-23 Decal, CoastPRO™. . . . . . . . . . . . . . . 412-913 . . . . . . . . 2-36 Decal, Danger . . . . . . . . . . . . . . . . . . 411-911 . . . . . . . . 2-35 Decal, Disassembly Warning . . . . . . . . 412-578 . . . . . . . . 8-24 Decal, Emergency Disconnect . . . . . . . . 411-534 . . . . . . . . 2-35 Decal, Emergency Disconnect . . . . . . . . 411-637/001 . . . . 2-35 Decal, Fault Code Explanation . . . . . . . 412-721 . . . . . . . . 2-35 Decal, Installation Checkout . . . . . . . . . 412-526 . . . . . . . . 2-36 Decal, ISO 9001. . . . . . . . . . . . . . . . . 412-093 . . . . . . . . 2-35 Decal, Key Switch, 2 Position . . . . . . . . 412-658 . . . . . . . . 2-36 Decal, Key Switch, 3 Position . . . . . . . . 412-657 . . . . . . . . 2-36 Decal, Lift Specification, U.S. . . . . . . . . 412-829 . . . . . . . . 2-35 Decal, Made in Canada . . . . . . . . . . . 411-582 . . . . . . . . 2-35 Decal, Millennium . . . . . . . . . . . . . . . . 412-748 . . . . . . . . 2-35 Decal, No Riding, Bilingual . . . . . . . . . 411-773 . . . . . . . . 2-35 Decal, No Riding . . . . . . . . . . . . . . . . 412-517 . . . . . . . . 2-35 Decal, Operating Instructions . . . . . . . . 411-693 . . . . . . . . 2-35 Decal, Rabbit . . . . . . . . . . . . . . . . . . . 412-807 . . . . . . . . 2-36 Decal, Raymond . . . . . . . . . . . . . . . . . 411-511/002 . . . . 2-35 Decal, Raymond . . . . . . . . . . . . . . . . . 411-511/015 . . . . 2-35 Decal, Replacement Instructions. . . . . . . 411-681 . . . . . . . . 2-35 Decal, Torque Specifications . . . . . . . . . 411-920 . . . . . . . . 2-35 Decal, Torque, Walkie . . . . . . . . . . . . . 412-697 . . . . . . . . 5-11 Decal, Tow Specification, CDN. . . . . . . 412-832 . . . . . . . . 2-35 Decal, Tow Specification, U.S. . . . . . . . 412-830 . . . . . . . . 2-35 Decal, Tow Warning . . . . . . . . . . . . . . 412-907/001 . . . . 2-35 Decal, Warning Tow, Bilingual . . . . . . . 412-908/001 . . . . 2-35 Decal, Warning, Bilingual . . . . . . . . . . 412-902/001 . . . . 2-35 Decal, Warning, Bilingual . . . . . . . . . . 412-904/001 . . . . 2-35 Decal, Warning, Bilingual . . . . . . . . . . 412-906/001 . . . . 2-36 Decal, Warning, French, Model 111. . . 412-701 . . . . . . . . 8-29 Decal, Warning, French, Model 112. . . 412-702 . . . . . . . . 8-29 Decal, Warning, French . . . . . . . . . . . . 411-912 . . . . . . . . 2-35 Decal, Warning, U.S. . . . . . . . . . . . . . 412-901/001 . . . . 2-35 Decal, Warning, U.S. . . . . . . . . . . . . . 412-903/001 . . . . 2-35

A-3

4/1/02

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Alphabetical Parts Index

Part No.

Description

Page

Part No.

Decal, Warning . . . . . . . . . . . . . . . . . 411-552 . . . . . . . . 2-35 Decal, Warning . . . . . . . . . . . . . . . . . 412-702 . . . . . . . . 2-36 Decal, Warning . . . . . . . . . . . . . . . . . 412-905/001 . . . . 2-36 Decal. . . . . . . . . . . . . . . . . . . . . . . . . 411-421/001 . . . . 5-23 Decal. . . . . . . . . . . . . . . . . . . . . . . . . 411-826 . . . . . . . . . 8-5 Diode Assembly (For Auto-Coast Solenoid). . . . . . . . . . . 850-136-923. . . . . 5-12 Diode Assembly . . . . . . . . . . . . . . . . . 850-136-854. . . . . 5-12 Disc, Stop . . . . . . . . . . . . . . . . . . . . . 850-137-482. . . . . . 3-9 Drive Unit Assembly, Lower, (EE) . . . . . . 850-138-735/015 . 4-15 Drive Unit Assembly, Lower, Model 111. . . . . . . . . . . . . . . . . . . . . 850-138-735/020 . 4-15 Drive Unit Assembly, Lower, Models 112, 113, 114 . . . . . . . . . . . . 850-138-735/017 . 4-15 Drive Unit Assembly . . . . . . . . . . . . . . Ref.. . . . . . . . . . . . . 3-9 Drive Unit Subassembly . . . . . . . . . . . . Ref.. . . . . . . . . . . . 4-13 Drive Unit Subassembly . . . . . . . . . . . . Ref.. . . . . . . . . . . . . 4-5 Drive Unit Subassembly . . . . . . . . . . . . Ref.. . . . . . . . . . . . . 4-9 Drum, Brake, Cold Storage . . . . . . . . . 870-846 . . . . . . . . . 4-9 Drum, Brake, Cold Storage . . . . . . . . . 870-860 . . . . . . . . 4-13 Drum, Brake, Cold Storage . . . . . . . . . 870-860 . . . . . . . . . 4-5 Drum, Brake . . . . . . . . . . . . . . . . . . . . 870-846 . . . . . . . . 4-13 Drum, Brake . . . . . . . . . . . . . . . . . . . . 870-846 . . . . . . . . . 4-5 Drum, Brake . . . . . . . . . . . . . . . . . . . . 870-860 . . . . . . . . . 4-9 Elbow Kit, With Vent Plug . . . . . . . . . . 560-217/135 . . . . . 6-7 Elbow, 45 Degree. . . . . . . . . . . . . . . . 792-478 . . . . . . . . . 6-3 Elbow, 90 Degree, Male . . . . . . . . . . . 792-212/009 . . . . . 6-3 Elbow, 90 Degree. . . . . . . . . . . . . . . . 792-521 . . . . . . . . . 6-3 Elbow, Swivel, 90 Degree . . . . . . . . . . 792-514 . . . . . . . . . 6-3 Enclosure Assembly, Fuse. . . . . . . . . . . 850-139-054. . . . . 5-19 Enclosure Lid . . . . . . . . . . . . . . . . . . . 850-138-920. . . . . 5-23 Enclosure Weldment . . . . . . . . . . . . . . 850-138-919. . . . . 5-23 Fan . . . . . . . . . . . . . . . . . . . . . . . . . . 570-450/511 . . . . 5-41 Fan . . . . . . . . . . . . . . . . . . . . . . . . . . 570-450/511 . . . . 5-45 Fan . . . . . . . . . . . . . . . . . . . . . . . . . . 570-450/511 . . . . 5-47 Fan . . . . . . . . . . . . . . . . . . . . . . . . . . 570-869/736 . . . . 5-43 Field Coil Kit. . . . . . . . . . . . . . . . . . . . 570-389/511 . . . . 5-45 Field Coil Kit. . . . . . . . . . . . . . . . . . . . 570-863/511 . . . . 5-41 Fitting, Grease, 65 Degree, 1/8 in. PTF . . . . . . . . . . . . . . . . . . . . 840-018 . . . . . . . . 7-21 Fitting, Grease, 65 Degree, 1/8 in. PTF . . . . . . . . . . . . . . . . . . . . 840-018 . . . . . . . . . 7-7 Fitting, Grease, 65 Degree. . . . . . . . . . 840-018 . . . . . . . . 7-11 Fitting, Grease, Straight . . . . . . . . . . . . 840-033 . . . . . . . . 7-19 Fitting, Grease, Straight . . . . . . . . . . . . 840-033 . . . . . . . . 7-29 Fitting, Grease . . . . . . . . . . . . . . . . . . 671-041/20 . . . . . 2-13 Fitting, Grease . . . . . . . . . . . . . . . . . . 840-018 . . . . . . . . 7-19 Fitting, Grease . . . . . . . . . . . . . . . . . . 840-018 . . . . . . . . 7-23 Fitting, Grease . . . . . . . . . . . . . . . . . . 840-018 . . . . . . . . 7-29 Fitting, Grease . . . . . . . . . . . . . . . . . . 840-018 . . . . . . . . 7-31 Fitting, Grease . . . . . . . . . . . . . . . . . . 840-030 . . . . . . . . . 7-5 Fitting, Grease . . . . . . . . . . . . . . . . . . 840-033 . . . . . . . . 7-11 Fitting, Grease . . . . . . . . . . . . . . . . . . 840-033 . . . . . . . . 7-23 Fitting, Grease . . . . . . . . . . . . . . . . . . 840-033 . . . . . . . . . 7-5 Fitting, Grease . . . . . . . . . . . . . . . . . . 840-035 . . . . . . . . 7-23 Fitting, Grease . . . . . . . . . . . . . . . . . . 840-038 . . . . . . . . 4-17 Fitting, Grease . . . . . . . . . . . . . . . . . . 840-059 . . . . . . . . 4-17 Fitting, Grease . . . . . . . . . . . . . . . . . . 841-111 . . . . . . . . 7-31 Fitting, Grease . . . . . . . . . . . . . . . . . . 841-111 . . . . . . . . 7-32 Fitting, Grease . . . . . . . . . . . . . . . . . . 841-112 . . . . . . . . . 2-7 Fitting, Lubrication . . . . . . . . . . . . . . . . 671-012/22 . . . . . 2-11

4/1/02

Description

Page

Follower, Cam . . . . . . . . . . . . . . . . . . 7-448-001/047. . . . 3-9 Fork and Box Weldment (22 in. Wide) . Ref. . . . . . . . . . . . . 7-7 Fork and Box Weldment (24 in. Wide) . Ref. . . . . . . . . . . . . 7-7 Fork and Box Weldment (27 in. Wide) . Ref. . . . . . . . . . . . . 7-7 Fork and Platform Weldment . . . . . . . . Ref. . . . . . . . . . . . 7-21 Fork and Platform Weldment . . . . . . . . Ref. . . . . . . . . . . . . 7-7 Fork, Trail Machined . . . . . . . . . . . . . . 850-139-238 . . . . 7-31 Fork, Trail . . . . . . . . . . . . . . . . . . . . . 850-138-807/002. 7-19 Fork, Trail . . . . . . . . . . . . . . . . . . . . . 850-139-217/002. 7-29 Fork, Trail . . . . . . . . . . . . . . . . . . . . . 850-139-232/002. 7-29 Frame Alteration . . . . . . . . . . . . . . . . . Ref. . . . . . . . . . . . 2-39 Frame and Field Assembly . . . . . . . . . . 570-869/712 . . . . 5-43 Frame and Field Coil Kit . . . . . . . . . . . 570-871/511 . . . . 5-47 Frame Weldment, Battery Roller . . . . . . 850-138-446/001. 2-39 Frame Weldment, Battery Roller . . . . . . 850-138-446/002. 2-39 Frame Weldment, Battery Roller . . . . . . 850-138-446/003. 2-39 Fuse, 10 Amp . . . . . . . . . . . . . . . . . . 590-507 . . . . . . . . . 8-5 Fuse, 15 Amp (FU3) . . . . . . . . . . . . . . 590-514 . . . . . . . . 5-11 Fuse, 15 Amp . . . . . . . . . . . . . . . . . . 590-514 . . . . . . . . 5-19 Fuse, 150 Amp (FU1) . . . . . . . . . . . . . 590-587/109 . . . . 5-12 Fuse, 150 Amp . . . . . . . . . . . . . . . . . 590-587/109 . . . . 5-23 Fuse, 250 Amp (FU2) . . . . . . . . . . . . . 590-587/113 . . . . 5-11 Fuse, 250 Amp . . . . . . . . . . . . . . . . . 590-587/113 . . . . 5-23 Gate, Battery . . . . . . . . . . . . . . . . . . . 850-139-155/001. 2-39 Gate, Battery . . . . . . . . . . . . . . . . . . . 850-139-155/002. 2-39 Gate, Battery . . . . . . . . . . . . . . . . . . . 850-139-155/003. 2-39 Gate, Battery . . . . . . . . . . . . . . . . . . . 850-139-158 . . . . 2-39 Gear and Pinion Set, Spiral . . . . . . . . . 950-151 . . . . . . . . 4-17 Gear, Helical Pinion, 15:1. . . . . . . . . . 400-216 . . . . . . . . 4-17 Gear, Helical Pinion, 20:1. . . . . . . . . . 400-137 . . . . . . . . 4-17 Gear, Helical, 15:1 . . . . . . . . . . . . . . 400-217 . . . . . . . . 4-17 Gear, Helical, 20:1 . . . . . . . . . . . . . . 400-138 . . . . . . . . 4-17 Gear, Potentiometer . . . . . . . . . . . . . . 850-135-946 . . . . 3-13 Gear, Potentiometer . . . . . . . . . . . . . . 850-135-946 . . . . 3-19 Gland, Machined . . . . . . . . . . . . . . . . 540-116/414 . . . . . 6-9 Grip, Cable . . . . . . . . . . . . . . . . . . . . 600-316 . . . . . . . . 5-13 Grip, Cable . . . . . . . . . . . . . . . . . . . . 600-316 . . . . . . . . 5-20 Grip, Handle . . . . . . . . . . . . . . . . . . . 850-138-862/001. 3-23 Grommet . . . . . . . . . . . . . . . . . . . . . . 600-253 . . . . . . . . 8-19 Guard, Debris Diversion . . . . . . . . . . . 850-138-802 . . . . 7-19 Guard, Debris Diversion . . . . . . . . . . . 850-138-802 . . . . 7-29 Guard, Loom . . . . . . . . . . . . . . . . . . . 870-854/004 . . . . 5-11 Guard, Loom . . . . . . . . . . . . . . . . . . . 870-854/004 . . . . 5-19 Guard, Spring . . . . . . . . . . . . . . . . . . 850-139-084 . . . . . 3-9 Guide, Spring Seat . . . . . . . . . . . . . . . 850-138-616 . . . . . 3-3 Handle Arm Assembly, Handle. . . . . . . 850-138-108/003. 3-19 Handle Arm Assembly . . . . . . . . . . . . . 850-138-108/001. 3-13 Handle Arm Assembly . . . . . . . . . . . . . 850-138-108/001. 3-27 Handle Arm Assembly . . . . . . . . . . . . . 850-138-108/003. 3-27 Handle Assembly, Brake . . . . . . . . . . . 850-135-973/001. 3-19 Handle Assembly, Brake . . . . . . . . . . . 850-135-973/001. 4-21 Handle Assembly . . . . . . . . . . . . . . . . Ref. . . . . . . . . . . . . 3-3 Handle Assembly . . . . . . . . . . . . . . . . Ref. . . . . . . . . . . . . 3-5 Handle, Left Hand Brake . . . . . . . . . . . 850-135-965 . . . . 4-21 Handle, Machined . . . . . . . . . . . . . . . 850-138-375 . . . . 3-27 Handle, Machined . . . . . . . . . . . . . . . 851-002-340 . . . . 3-27 Handle, Right Hand Brake . . . . . . . . . . 850-135-966 . . . . 4-21 Harness Assembly, Interlock . . . . . . . . . 850-139-077 . . . . 8-33 Harness, Auto-Coast, Standard. . . . . . . 850-136-958/001. 5-12 Harness, Auto-Coast . . . . . . . . . . . . . . 850-136-958/101. 5-12 Harness, Coast, Model 113 . . . . . . . . . 850-139-143/001. 5-20

A-4

PDPM - 0218

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Alphabetical Parts Index

Part No.

Description

Page

Part No.

Harness, Coast, Standard . . . . . . . . . . . 850-139-143/001 . 5-12 Harness, Coast . . . . . . . . . . . . . . . . . . 850-139-143/101 . 5-12 Harness, Function . . . . . . . . . . . . . . . . 850-136-869 . . . . . 3-20 Harness, Function . . . . . . . . . . . . . . . . 850-136-878 . . . . . 3-19 Harness, Function . . . . . . . . . . . . . . . . 850-136-896 . . . . . 3-13 Harness, Function . . . . . . . . . . . . . . . . 850-136-896 . . . . . 3-20 Harness, Function . . . . . . . . . . . . . . . . 850-136-897 . . . . . 3-13 Harness, Function . . . . . . . . . . . . . . . . 850-136-897 . . . . . 3-19 Harness, Heater. . . . . . . . . . . . . . . . . . 850-139-012 . . . . . 8-23 Harness, Horn . . . . . . . . . . . . . . . . . . . 850-139-001 . . . . . 5-34 Harness, Hour/Battery With Lift Interrupt . . . . . . . . . . . . . . . . . 850-136-902 . . . . . . 8-3 Harness, Jog/Diode (112 Auto-Coast) . . . . . . . . . . . . . . . . . 850-136-982 . . . . . 3-13 Harness, Jog/Diode (112 Manual Coast). . . . . . . . . . . . . . . 850-136-984 . . . . . 3-14 Harness, Jog/Diode (Intellicoast) . . . . . . 850-139-215/001 . 3-14 Harness, Jog/Diode (Intellicoast) . . . . . . 850-139-215/101 . 3-14 Harness, Jog/Diode (Manual Coast) . . . 850-136-984 . . . . . 3-19 Harness, Jog . . . . . . . . . . . . . . . . . . . . 850-139-068 . . . . . 3-13 Harness, Jog . . . . . . . . . . . . . . . . . . . . 850-139-068 . . . . . 3-20 Harness, Main, Override . . . . . . . . . . . 850-139-243/012 . 5-12 Harness, Main, Wiring, Standard . . . . . 850-139-243/001 . 5-12 Harness, Main. . . . . . . . . . . . . . . . . . . 850-139-243/002 . 5-11 Harness, Manual Coast, Model 112 . . . 850-139-142/001 . 5-20 Harness, Manual Coast, Standard . . . . . 850-136-142/001 . 5-12 Harness, Manual Coast . . . . . . . . . . . . 850-139-142/101 . 5-12 Harness, Manual, Override. . . . . . . . . . 850-139-243/011 . 5-12 Harness, No Coast, Model 112 . . . . . . 850-136-973/001 . 5-20 Harness, No Coast, Standard . . . . . . . . 850-136-973/001 . 5-12 Harness, No Coast . . . . . . . . . . . . . . . 850-136-973/101 . 5-12 Harness, Rabbit Handle, Model 113 . . . 850-139-031/001 . 5-20 Harness, Rabbit Handle, Standard . . . . . 850-139-031/001 . 5-12 Harness, Rabbit Handle . . . . . . . . . . . . 850-139-031/101 . 5-13 Harness, Rabbit Switch . . . . . . . . . . . . . 850-139-032 . . . . . 3-20 Harness, Speed Restrict, Standard . . . . . 850-136-971/001 . 5-12 Harness, Switch Interlock . . . . . . . . . . . 850-139-077 . . . . . 8-29 Harness, Switch Override . . . . . . . . . . . 850-136-964 . . . . . 3-20 Harness, Travel Alarm . . . . . . . . . . . . . 850-136-955 . . . . . . 8-2 Harness, Travel, Cold Storage . . . . . . . . 850-136-930 . . . . . 3-19 Harness, Travel . . . . . . . . . . . . . . . . . . 850-136-927 . . . . . 3-13 Harness, Travel . . . . . . . . . . . . . . . . . . 850-136-928 . . . . . 3-19 Harness, Travel . . . . . . . . . . . . . . . . . . 850-136-929 . . . . . 3-13 Harness, Wiring, CoastPRO™, Standard . . . . . . . . . . . . . . . . . . . . . . 850-139-214/001 . 5-13 Harness, Wiring, CoastPRO™ . . . . . . . 850-139-214/101 . 5-13 Harness, Wiring, Main, Override . . . . . 850-139-243/011 . 5-20 Harness, Wiring, Main. . . . . . . . . . . . . 850-139-243/001 . 5-20 Head, Commutator End . . . . . . . . . . . . 570-867/512 . . . . 5-41 Head, Commutator End . . . . . . . . . . . . 570-867/512 . . . . 5-45 Head, Commutator End . . . . . . . . . . . . 570-867/512 . . . . 5-47 Head, Commutator End . . . . . . . . . . . . 570-869/718 . . . . 5-43 Holder Assembly, Fuse . . . . . . . . . . . . . 850-139-055 . . . . . 5-19 Hook, S . . . . . . . . . . . . . . . . . . . . . . . 860-502 . . . . . . . . . 8-9 Horn, 24 Volt . . . . . . . . . . . . . . . . . . . 590-640/101 . . . . 5-34 Horn, Alarm . . . . . . . . . . . . . . . . . . . . 590-628/001 . . . . . 8-2 Hose Assembly . . . . . . . . . . . . . . . . . . 030-504-010/003 . . 6-3 Hose Assembly . . . . . . . . . . . . . . . . . . 030-504-021/003 . . 6-3 Housing, Barrel Weldment . . . . . . . . . . 540-116/411 . . . . . 6-9 Housing . . . . . . . . . . . . . . . . . . . . . . . 671-041/01 . . . . . 2-13 Housing . . . . . . . . . . . . . . . . . . . . . . . 850-138-733 . . . . . 8-24

PDPM - 0218

Description

Page

Hub, Wheel . . . . . . . . . . . . . . . . . . . . 850-138-111 . . . . . 4-15 Indicator Assembly, LED . . . . . . . . . . . . 591-629/001 . . . . 5-19 Indicator, LED Red . . . . . . . . . . . . . . . . 591-629/001 . . . . 5-11 Insulator, Main Terminal . . . . . . . . . . . . 1-105-231/11 . . . . 5-33 Insulator, Pass Through. . . . . . . . . . . . . 828-005-559 . . . . . 5-23 Insulator . . . . . . . . . . . . . . . . . . . . . . . 1-030-002 . . . . . . . . 8-5 Jumper Assembly, No Coast, Standard . 850-136-990/001 . 5-13 Jumper Assembly, No Coast . . . . . . . . . 850-136-990/101 . 5-13 Jumper, No Coast, Model 113 . . . . . . . 850-139-980/001 . 5-20 Jumper, No Coast, Standard. . . . . . . . . 850-136-981/001 . 5-12 Jumper, No Coast . . . . . . . . . . . . . . . . 850-136-981/101 . 5-12 Jumper, Rabbit, No Coast, Model 113 . 850-139-033/001 . 5-20 Key, Woodruff, #607 . . . . . . . . . . . . . 850-111 . . . . . . . . 4-13 Key, Woodruff, #607 . . . . . . . . . . . . . 850-111 . . . . . . . . . 4-9 Key, Woodruff . . . . . . . . . . . . . . . . . . 7-850-100/015 . . . 4-19 Key, Woodruff . . . . . . . . . . . . . . . . . . 850-111 . . . . . . . . . 4-5 Key . . . . . . . . . . . . . . . . . . . . . . . . . . 590-004/01 . . . . . 5-35 Knob, Coast Control . . . . . . . . . . . . . . 1-085-155/001 . . . 8-29 Label, Coast Activation . . . . . . . . . . . . 412-911 . . . . . . . . 8-23 Lead Assembly (A1) . . . . . . . . . . . . . . . 570-869/723 . . . . 5-43 Lead Assembly (A2) . . . . . . . . . . . . . . . 570-869/724 . . . . 5-43 Lead Assembly Kit . . . . . . . . . . . . . . . . 570-863/513 . . . . 5-41 Lead Assembly Kit . . . . . . . . . . . . . . . . 570-863/513 . . . . 5-45 Lead Assembly Kit . . . . . . . . . . . . . . . . 570-863/513 . . . . 5-47 Lever Assembly, Cam/Return . . . . . . . . 850-138-076 . . . . . 3-23 Lever, Brake Bushing Assembly . . . . . . . 850-137-780 . . . . . . 3-9 Lever, Spline . . . . . . . . . . . . . . . . . . . . 400-080/01 . . . . . 4-23 Lever . . . . . . . . . . . . . . . . . . . . . . . . . 400-059/94 . . . . . 4-22 Lift Cylinder . . . . . . . . . . . . . . . . . . . . 540-116/400 . . . . . 6-9 Lift Pump and Motor Assembly . . . . . . . 560-217 . . . . . . . . . 6-3 Lift Pump and Motor Assembly . . . . . . . 560-217 . . . . . . . . . 6-7 Light, Indicator . . . . . . . . . . . . . . . . . . 591-629/001 . . . . 3-14 Link, Suspension . . . . . . . . . . . . . . . . . 850-138-374 . . . . . . 2-7 Locator, Spring . . . . . . . . . . . . . . . . . . 671-012/14 . . . . . 2-11 Maintenance Tool, Programmable . . . . . 950-180 . . . . . . . . 5-39 Manual Coast Assembly, Models 111,112. . . . . . . . . . . . . . . . . 850-139-211 . . . . . 8-29 Mat Platform Kit . . . . . . . . . . . . . . . . . 850-138-427 . . . . . 2-35 Meter Installation . . . . . . . . . . . . . . . . . 850-139-183/ . . . . . 8-3 Meter, Battery . . . . . . . . . . . . . . . . . . . 870-246 . . . . . . . . . 8-3 Meter, Hour/Battery With lift Interrupt . . 870-055 . . . . . . . . . 8-3 Meter, Hour/Battery . . . . . . . . . . . . . . 870-256 . . . . . . . . . 8-3 Meter, Hour . . . . . . . . . . . . . . . . . . . . 870-257 . . . . . . . . . 8-3 Microswitch . . . . . . . . . . . . . . . . . . . . 1-150-324 . . . . . . . 4-13 Microswitch . . . . . . . . . . . . . . . . . . . . 1-150-324 . . . . . . . . 4-5 Microswitch . . . . . . . . . . . . . . . . . . . . 1-150-324 . . . . . . . . 4-9 Module Assembly, Diode . . . . . . . . . . . 850-136-854 . . . . . 5-20 Module Assembly, Hour Meter . . . . . . . 850-136-961 . . . . . 5-19 Module, Case . . . . . . . . . . . . . . . . . . . 850-139-145 . . . . . 5-29 Module, Diode, Coast . . . . . . . . . . . . . 850-136-856 . . . . . 3-20 Module, Diode . . . . . . . . . . . . . . . . . . 850-136-856 . . . . . 3-13 Module, Hour Meter Control . . . . . . . . . 850-136-961 . . . . . 5-11 Motor Subassembly . . . . . . . . . . . . . . . Ref. . . . . . . . . . . . . 4-15 Motor, Drive (EE) . . . . . . . . . . . . . . . . . 570-871/500 . . . . 4-19 Motor, Drive, Model 111 . . . . . . . . . . . 570-870/500 . . . . 4-19 Motor, Drive, Models 112, 113, 114 . . 570-869/500 . . . . 4-19 Motor, Drive, Models 112, 113, 114 . . 570-869/700 . . . . 4-19 Motor. . . . . . . . . . . . . . . . . . . . . . . . . 560-213/03 . . . . . . 6-7 Mount Machined, Handle. . . . . . . . . . . 850-139-268 . . . . . . 3-9 Mount, Coast Machined. . . . . . . . . . . . 850-138-936 . . . . . 8-33 Mount, Handle Machined. . . . . . . . . . . Ref. . . . . . . . . . . . . 8-33

A-5

4/1/02

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Alphabetical Parts Index

Part No.

Description

Page

Part No.

Mount, Heater . . . . . . . . . . . . . . . . . . 850-138-046. . . . . 8-23 Mount, Rubber . . . . . . . . . . . . . . . . . . 850-138-684. . . . . . 2-7 Mount, Spring Machined . . . . . . . . . . . 850-137-885. . . . . 8-33 Mount, Strap . . . . . . . . . . . . . . . . . . . 611-044 . . . . . . . . 5-11 Mount, Strap . . . . . . . . . . . . . . . . . . . 611-044 . . . . . . . . 5-19 Mount, Strap . . . . . . . . . . . . . . . . . . . 611-044 . . . . . . . . 8-19 Nail, Grip . . . . . . . . . . . . . . . . . . . . . 813-570/002 . . . . 2-36 Nut, Brass . . . . . . . . . . . . . . . . . . . . . 7-750-808. . . . . . . 5-23 Nut, Hex, Slotted . . . . . . . . . . . . . . . . 761-856 . . . . . . . . . 2-7 Nut, King Pin . . . . . . . . . . . . . . . . . . . 671-041/16 . . . . . 2-13 Nut, Lock . . . . . . . . . . . . . . . . . . . . . . 671-041/21 . . . . . 2-13 Nut, Lock . . . . . . . . . . . . . . . . . . . . . . 760-103 . . . . . . . . 3-13 Nut, Lock . . . . . . . . . . . . . . . . . . . . . . 760-103 . . . . . . . . 3-20 Nut, Lock . . . . . . . . . . . . . . . . . . . . . . 760-148 . . . . . . . . 4-19 Nut, Lock . . . . . . . . . . . . . . . . . . . . . . 760-176 . . . . . . . . 4-17 Nut, Lock . . . . . . . . . . . . . . . . . . . . . . 760-920 . . . . . . . . 8-29 Nut, Locking . . . . . . . . . . . . . . . . . . . . 760-006 . . . . . . . . 8-13 Nut, Locking . . . . . . . . . . . . . . . . . . . . 760-013 . . . . . . . . 2-36 Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 400-080/03 . . . . . 4-23 Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 540-047/417 . . . . . 6-9 Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 570-869/714 . . . . 5-43 Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 570-869/729 . . . . 5-43 Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 671-015/06 . . . . . 2-11 Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 750-005 . . . . . . . . 4-21 Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 750-006 . . . . . . . . 3-14 Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 750-006 . . . . . . . . 3-20 Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 750-006 . . . . . . . . 5-11 Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 750-006 . . . . . . . . 5-12 Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 750-006 . . . . . . . . . 7-5 Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 750-008 . . . . . . . . 3-13 Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 750-008 . . . . . . . . 3-19 Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 750-008 . . . . . . . . 8-23 Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 750-013 . . . . . . . . 3-27 Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 750-013 . . . . . . . . 4-13 Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 750-013 . . . . . . . . . 4-5 Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 750-013 . . . . . . . . . 8-2 Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 750-020 . . . . . . . . . 3-9 Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 750-020 . . . . . . . . 5-29 Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 750-020 . . . . . . . . 8-23 Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 750-025 . . . . . . . . 8-29 Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 750-033 . . . . . . . . 2-43 Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 750-049 . . . . . . . . 8-13 Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 750-054 . . . . . . . . . 8-9 Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 750-234 . . . . . . . . 7-27 Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 750-412 . . . . . . . . . 3-3 Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 750-412 . . . . . . . . . 3-9 Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 750-419 . . . . . . . . 2-39 Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 750-434 . . . . . . . . 8-16 Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 750-446 . . . . . . . . 7-11 Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 750-455 . . . . . . . . 8-29 Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 760-006 . . . . . . . . 7-17 Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 760-013 . . . . . . . . . 3-3 Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 760-013 . . . . . . . . 8-14 Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 760-147 . . . . . . . . 4-13 Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 760-148 . . . . . . . . 4-17 Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 760-148 . . . . . . . . . 4-5 Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 760-148 . . . . . . . . . 4-9 Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 761-944 . . . . . . . . 8-13 O-Ring . . . . . . . . . . . . . . . . . . . . . . . . 671-041/12 . . . . . 2-13 Pad, Back . . . . . . . . . . . . . . . . . . . . . 850-138-599. . . . . 2-35 Pad, Leg Guard . . . . . . . . . . . . . . . . . 413-035 . . . . . . . . 2-35

4/1/02

Description

Page

Pad, Platform (Standard Operators Compartment) . . . . . . . . . . . 413-091/001 . . . . 2-35 Pad, Platform Extension . . . . . . . . . . . . 413-091/002 . . . . 2-35 Pad, Platform . . . . . . . . . . . . . . . . . . . 413-091/003 . . . . 2-35 Pad, Platform . . . . . . . . . . . . . . . . . . . 850-137-870/001. 2-36 Pad . . . . . . . . . . . . . . . . . . . . . . . . . . 850-010-110 . . . . 4-13 Pin Hinge Assembly . . . . . . . . . . . . . . 671-012/17 . . . . . 2-11 Pin Hinge Assembly . . . . . . . . . . . . . . 671-015/15 . . . . . 2-11 Pin, Ball Lock . . . . . . . . . . . . . . . . . . . 811-873 . . . . . . . . . 3-5 Pin, Clevis . . . . . . . . . . . . . . . . . . . . . 812-000-178 . . . . 4-13 Pin, Clevis . . . . . . . . . . . . . . . . . . . . . 861-013 . . . . . . . . . 4-9 Pin, Clevis . . . . . . . . . . . . . . . . . . . . . 861-014/007 . . . . 3-19 Pin, Contact . . . . . . . . . . . . . . . . . . . . 1-012-071 . . . . . . 5-29 Pin, Cotter . . . . . . . . . . . . . . . . . . . . . 810-904 . . . . . . . . 3-19 Pin, Cotter . . . . . . . . . . . . . . . . . . . . . 810-904 . . . . . . . . . 4-9 Pin, Cotter . . . . . . . . . . . . . . . . . . . . . 810-910 . . . . . . . . 4-13 Pin, Cotter . . . . . . . . . . . . . . . . . . . . . 810-910 . . . . . . . . . 4-5 Pin, Cotter . . . . . . . . . . . . . . . . . . . . . 810-930 . . . . . . . . . 2-7 Pin, Eccentric . . . . . . . . . . . . . . . . . . . 850-135-024 . . . . 7-11 Pin, Eccentric . . . . . . . . . . . . . . . . . . . 850-139-078 . . . . 7-21 Pin, Eccentric . . . . . . . . . . . . . . . . . . . 850-139-197 . . . . 7-21 Pin, King . . . . . . . . . . . . . . . . . . . . . . 671-041/17 . . . . . 2-13 Pin, Lock, Shaft, Handle. . . . . . . . . . . . 850-137-293 . . . . . 3-5 Pin, Pull Rod . . . . . . . . . . . . . . . . . . . . 850-139-234 . . . . 7-23 Pin, Roll . . . . . . . . . . . . . . . . . . . . . . . 671-015/07 . . . . . 2-11 Pin, Roll . . . . . . . . . . . . . . . . . . . . . . . 671-015/18 . . . . . 2-11 Pin, Roll . . . . . . . . . . . . . . . . . . . . . . . 810-728 . . . . . . . . . 3-3 Pin, Roll . . . . . . . . . . . . . . . . . . . . . . . 810-728 . . . . . . . . . 3-9 Pin, Roll . . . . . . . . . . . . . . . . . . . . . . . 810-744 . . . . . . . . . 3-3 Pin, Roll . . . . . . . . . . . . . . . . . . . . . . . 810-745 . . . . . . . . 7-21 Pin, Roll . . . . . . . . . . . . . . . . . . . . . . . 810-745 . . . . . . . . . 7-7 Pin, Roll . . . . . . . . . . . . . . . . . . . . . . . 810-746 . . . . . . . . 7-27 Pin, Roll . . . . . . . . . . . . . . . . . . . . . . . 810-763 . . . . . . . . . 7-5 Pin, Roll . . . . . . . . . . . . . . . . . . . . . . . 811-120 . . . . . . . . . 3-3 Pin, Roll . . . . . . . . . . . . . . . . . . . . . . . 811-120 . . . . . . . . . 3-5 Pin, Roll . . . . . . . . . . . . . . . . . . . . . . . 811-123 . . . . . . . . . 3-9 Pin, Roll . . . . . . . . . . . . . . . . . . . . . . . 811-145 . . . . . . . . 7-15 Pin, Roll . . . . . . . . . . . . . . . . . . . . . . . 850-138-752 . . . . 7-15 Pin, Slotted Spring . . . . . . . . . . . . . . . 810-813 . . . . . . . . 3-23 Pin, Spiral . . . . . . . . . . . . . . . . . . . . . 810-717 . . . . . . . . 4-17 Pin, Spiral . . . . . . . . . . . . . . . . . . . . . 810-747 . . . . . . . . 7-29 Pin, Spring. . . . . . . . . . . . . . . . . . . . . 810-724 . . . . . . . . 4-21 Pin, Spring. . . . . . . . . . . . . . . . . . . . . 810-747 . . . . . . . . 7-19 Pin, Spring. . . . . . . . . . . . . . . . . . . . . 811-140 . . . . . . . . 3-13 Pin, Spring. . . . . . . . . . . . . . . . . . . . . 811-140 . . . . . . . . 3-19 Pin, Top Link Outer . . . . . . . . . . . . . . . 850-138-963 . . . . . 7-5 Pin, Tractor Link Support . . . . . . . . . . . 850-138-456 . . . . . 7-5 Pin . . . . . . . . . . . . . . . . . . . . . . . . . . 810-740 . . . . . . . . 8-29 Pin . . . . . . . . . . . . . . . . . . . . . . . . . . 810-762 . . . . . . . . 7-31 Pin . . . . . . . . . . . . . . . . . . . . . . . . . . 812-000-178 . . . . . 4-5 Pinstripe . . . . . . . . . . . . . . . . . . . . . . 411-910 . . . . . . . . 2-35 Pipe, Spacer . . . . . . . . . . . . . . . . . . . 828-001-429/007. 2-41 Pipe, Spacer . . . . . . . . . . . . . . . . . . . 828-001-429/010. 2-41 Pipe, Spacer . . . . . . . . . . . . . . . . . . . 828-001-429/022. 2-41 Pipe, Spacer . . . . . . . . . . . . . . . . . . . 828-001-429/023. 2-41 Piston, Machined . . . . . . . . . . . . . . . . 540-116/412 . . . . . 6-9 Piston, Rod Weldment . . . . . . . . . . . . . 540-116/413 . . . . . 6-9 Pivot, Tandem Weldment . . . . . . . . . . . 850-137-664 . . . . 7-31 Plate Assembly . . . . . . . . . . . . . . . . . . 671-015/101 . . . . 2-11 Plate Tie . . . . . . . . . . . . . . . . . . . . . . 850-137-782 . . . . 3-27 Plate, Adjusting . . . . . . . . . . . . . . . . . 671-042/04 . . . . . 2-13

A-6

PDPM - 0218

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Alphabetical Parts Index

Part No.

Description

Page

Part No.

Plate, Backing . . . . . . . . . . . . . . . . . . . 400-060/01 . . . . . 4-22 Plate, Backing . . . . . . . . . . . . . . . . . . . 400-060/01 . . . . . 4-23 Plate, Base . . . . . . . . . . . . . . . . . . . . . 671-041/02 . . . . . 2-13 Plate, Bumper, Models 113, 114. . . . . . 850-138-148 . . . . . 8-16 Plate, Fuse Mount . . . . . . . . . . . . . . . . 850-138-737 . . . . . . 8-5 Plate, Lift Specification, CDN . . . . . . . . 412-831 . . . . . . . . 2-35 Plate, Switch . . . . . . . . . . . . . . . . . . . . 850-138-586 . . . . . 8-19 Plate, Tie Anchor . . . . . . . . . . . . . . . . . 850-137-786 . . . . . 3-27 Platform Weldment . . . . . . . . . . . . . . . Ref. . . . . . . . . . . . . 2-43 Plug, Filler. . . . . . . . . . . . . . . . . . . . . . 828-004-080 . . . . . 4-17 Plug, Hex . . . . . . . . . . . . . . . . . . . . . . 782-416 . . . . . . . . 4-17 Plug, Jog Switch . . . . . . . . . . . . . . . . . 850-135-977 . . . . . 3-13 Plug, Jog Switch . . . . . . . . . . . . . . . . . 850-135-977 . . . . . 3-19 Plug, Pipe . . . . . . . . . . . . . . . . . . . . . . 782-426 . . . . . . . . 4-17 Plug, Sealing. . . . . . . . . . . . . . . . . . . . 1-012-498 . . . . . . . 5-29 Plug, Switch . . . . . . . . . . . . . . . . . . . . 900-276 . . . . . . . . 3-20 Plug, Vent . . . . . . . . . . . . . . . . . . . . . . 782-405 . . . . . . . . 4-17 Plunger, Coast Actuator . . . . . . . . . . . . 850-137-720 . . . . . 8-25 Pocket, Manual . . . . . . . . . . . . . . . . . . 828-006-843 . . . . . 2-35 Pocket, Manual . . . . . . . . . . . . . . . . . . 850-138-601 . . . . . 2-35 Potentiometer . . . . . . . . . . . . . . . . . . . 1-120-098 . . . . . . . 3-14 Potentiometer . . . . . . . . . . . . . . . . . . . 1-120-098 . . . . . . . 3-20 Pull Rod Subassembly . . . . . . . . . . . . . . Ref. . . . . . . . . . . . . 7-11 Pump Assembly, Lift . . . . . . . . . . . . . . . 560-206/131 . . . . . 6-7 Relay . . . . . . . . . . . . . . . . . . . . . . . . . 1-100-010 . . . . . . . 5-12 Relay . . . . . . . . . . . . . . . . . . . . . . . . . 1-100-010 . . . . . . . 5-20 Relay . . . . . . . . . . . . . . . . . . . . . . . . . 1-100-010 . . . . . . . 8-33 Relay . . . . . . . . . . . . . . . . . . . . . . . . . 1-110-010 . . . . . . . 8-29 Reservoir Kit With Tubes . . . . . . . . . . . . 560-217/05 . . . . . . 6-7 Resistor Assembly . . . . . . . . . . . . . . . . 850-139-011 . . . . . . 8-2 Resistor, Heater . . . . . . . . . . . . . . . . . . 1-110-920/092 . . . 3-13 Resistor, Heater . . . . . . . . . . . . . . . . . . 1-110-920/092 . . . 3-19 Resistor, Heater . . . . . . . . . . . . . . . . . . 1-110-920/092 . . . 3-20 Retainer, Shaft. . . . . . . . . . . . . . . . . . . 850-135-943 . . . . . 8-23 Retainer, Shaft. . . . . . . . . . . . . . . . . . . 850-135-943 . . . . . 8-29 Retainer, Spring, Coast. . . . . . . . . . . . . 850-137-689 . . . . . 8-29 Retainer, Spring. . . . . . . . . . . . . . . . . . 850-137-722 . . . . . 8-24 Retainer, Tractor Skirt . . . . . . . . . . . . . . 850-138-508 . . . . . 8-14 Retainer . . . . . . . . . . . . . . . . . . . . . . . 811-882 . . . . . . . . . 2-5 Ring Set Kit . . . . . . . . . . . . . . . . . . . . . 828-005-547 . . . . . 4-17 Ring, Lock . . . . . . . . . . . . . . . . . . . . . . 570-869/726 . . . . 5-43 Ring, Lock . . . . . . . . . . . . . . . . . . . . . . 570-869/727 . . . . 5-43 Ring, Push on Retainer . . . . . . . . . . . . . 810-488/014 . . . . 2-41 Ring, Retaining, External. . . . . . . . . . . . 540-068/418 . . . . . 6-9 Ring, Retaining, Internal . . . . . . . . . . . . 540-068/417 . . . . . 6-9 Ring, Retaining . . . . . . . . . . . . . . . . . . 570-214/512 . . . . 5-41 Ring, Retaining . . . . . . . . . . . . . . . . . . 570-214/512 . . . . 5-45 Ring, Retaining . . . . . . . . . . . . . . . . . . 570-214/512 . . . . 5-47 Ring, Slewing, Machined . . . . . . . . . . . 850-138-730 . . . . . 4-17 Ring, Snap . . . . . . . . . . . . . . . . . . . . . 7-810-002/037 . . . 4-19 Ring, Snap . . . . . . . . . . . . . . . . . . . . . 810-086 . . . . . . . . 8-24 Rod, Brake Adjusting . . . . . . . . . . . . . . 850-137-325 . . . . . . 3-3 Rod, Brake Adjusting . . . . . . . . . . . . . . 850-137-755 . . . . . . 3-9 Rod, Coast Connecting. . . . . . . . . . . . . 850-137-719 . . . . . 8-23 Rod, Coast . . . . . . . . . . . . . . . . . . . . . 850-137-420 . . . . . 8-29 Rod, Pull Subassembly . . . . . . . . . . . . . Ref. . . . . . . . . . . . . 7-23 Roller Assembly . . . . . . . . . . . . . . . . . . 828-006-727/008 . 2-39 Roller Assembly . . . . . . . . . . . . . . . . . . 828-006-727/010 . 2-39 Roller Assembly . . . . . . . . . . . . . . . . . . 828-006-727/011 . 2-39 Roller Assembly . . . . . . . . . . . . . . . . . . 828-006-727/012 . 2-39 Roller Kit Installation, Battery . . . . . . . . . 850-138-499/001 . 2-39

PDPM - 0218

Description

Page

Roller Kit Installation, Battery . . . . . . . . . 850-138-499/002 . 2-39 Roller Kit Installation, Battery . . . . . . . . . 850-138-499/003 . 2-39 Roller Kit Installation, Battery . . . . . . . . . 850-138-500 . . . . . 2-39 Roller, Battery . . . . . . . . . . . . . . . . . . . 828-006-726 . . . . . 2-41 Roller . . . . . . . . . . . . . . . . . . . . . . . . . 360-037/001 . . . . 7-23 Roller . . . . . . . . . . . . . . . . . . . . . . . . . 360-037/003 . . . . 7-23 Screw and Washer . . . . . . . . . . . . . . . 570-869/720 . . . . 5-43 Screw and Washer . . . . . . . . . . . . . . . 671-012/05 . . . . . 2-11 Screw, Bracket, Adjusting. . . . . . . . . . . 114-010-523 . . . . . 4-13 Screw, Brake Adjusting . . . . . . . . . . . . 114-010-523 . . . . . . 4-5 Screw, Set . . . . . . . . . . . . . . . . . . . . . 724-230 . . . . . . . . 3-13 Screw, Set . . . . . . . . . . . . . . . . . . . . . 724-230 . . . . . . . . 3-19 Screw, Set . . . . . . . . . . . . . . . . . . . . . 724-341 . . . . . . . . 8-29 Screw, Set . . . . . . . . . . . . . . . . . . . . . 724-363 . . . . . . . . 4-13 Screw, Set . . . . . . . . . . . . . . . . . . . . . 724-399 . . . . . . . . 5-11 Screw, Set . . . . . . . . . . . . . . . . . . . . . 724-399 . . . . . . . . 5-12 Screw, Set . . . . . . . . . . . . . . . . . . . . . 724-414 . . . . . . . . 5-11 Screw, Set . . . . . . . . . . . . . . . . . . . . . 724-414 . . . . . . . . 5-12 Screw, Set . . . . . . . . . . . . . . . . . . . . . 724-535 . . . . . . . . . 3-9 Screw, Shroud . . . . . . . . . . . . . . . . . . 1-105-231/13 . . . . 5-33 Screw, Top Cover . . . . . . . . . . . . . . . . 1-105-224/04 . . . . 5-31 Screw, Top Cover . . . . . . . . . . . . . . . . 1-105-224/04 . . . . 5-33 Screw . . . . . . . . . . . . . . . . . . . . . . . . 5-001-014 . . . . . . . . 2-7 Screw . . . . . . . . . . . . . . . . . . . . . . . . 5-001-015 . . . . . . . . 2-7 Screw . . . . . . . . . . . . . . . . . . . . . . . . 5-001-016 . . . . . . . . 2-7 Screw . . . . . . . . . . . . . . . . . . . . . . . . 570-869/721 . . . . 5-43 Screw . . . . . . . . . . . . . . . . . . . . . . . . 570-869/733 . . . . 5-43 Screw . . . . . . . . . . . . . . . . . . . . . . . . 701-001 . . . . . . . . 8-23 Screw . . . . . . . . . . . . . . . . . . . . . . . . 701-016 . . . . . . . . 8-29 Screw . . . . . . . . . . . . . . . . . . . . . . . . 701-058 . . . . . . . . 8-23 Screw . . . . . . . . . . . . . . . . . . . . . . . . 701-060 . . . . . . . . 3-13 Screw . . . . . . . . . . . . . . . . . . . . . . . . 701-060 . . . . . . . . 3-19 Screw . . . . . . . . . . . . . . . . . . . . . . . . 701-060 . . . . . . . . 3-29 Screw . . . . . . . . . . . . . . . . . . . . . . . . 701-062 . . . . . . . . . 3-3 Screw . . . . . . . . . . . . . . . . . . . . . . . . 701-062 . . . . . . . . 5-11 Screw . . . . . . . . . . . . . . . . . . . . . . . . 701-062 . . . . . . . . 5-12 Screw . . . . . . . . . . . . . . . . . . . . . . . . 701-062 . . . . . . . . 5-20 Screw . . . . . . . . . . . . . . . . . . . . . . . . 701-062 . . . . . . . . 8-23 Screw . . . . . . . . . . . . . . . . . . . . . . . . 701-062 . . . . . . . . 8-29 Screw . . . . . . . . . . . . . . . . . . . . . . . . 701-062 . . . . . . . . 8-33 Screw . . . . . . . . . . . . . . . . . . . . . . . . 701-062 . . . . . . . . . 8-5 Screw . . . . . . . . . . . . . . . . . . . . . . . . 701-066 . . . . . . . . . 8-5 Screw . . . . . . . . . . . . . . . . . . . . . . . . 701-070 . . . . . . . . 3-13 Screw . . . . . . . . . . . . . . . . . . . . . . . . 701-070 . . . . . . . . 3-19 Screw . . . . . . . . . . . . . . . . . . . . . . . . 701-070 . . . . . . . . 5-12 Screw . . . . . . . . . . . . . . . . . . . . . . . . 701-070 . . . . . . . . 5-20 Screw . . . . . . . . . . . . . . . . . . . . . . . . 701-086 . . . . . . . . 3-14 Screw . . . . . . . . . . . . . . . . . . . . . . . . 701-086 . . . . . . . . 3-20 Screw . . . . . . . . . . . . . . . . . . . . . . . . 701-100 . . . . . . . . 3-13 Screw . . . . . . . . . . . . . . . . . . . . . . . . 701-100 . . . . . . . . 3-19 Screw . . . . . . . . . . . . . . . . . . . . . . . . 701-111 . . . . . . . . 5-23 Screw . . . . . . . . . . . . . . . . . . . . . . . . 701-115 . . . . . . . . 8-19 Screw . . . . . . . . . . . . . . . . . . . . . . . . 701-119 . . . . . . . . 5-11 Screw . . . . . . . . . . . . . . . . . . . . . . . . 701-119 . . . . . . . . 5-19 Screw . . . . . . . . . . . . . . . . . . . . . . . . 701-132 . . . . . . . . 5-13 Screw . . . . . . . . . . . . . . . . . . . . . . . . 701-132 . . . . . . . . 5-20 Screw . . . . . . . . . . . . . . . . . . . . . . . . 701-190 . . . . . . . . 5-11 Screw . . . . . . . . . . . . . . . . . . . . . . . . 701-190 . . . . . . . . 5-19 Screw . . . . . . . . . . . . . . . . . . . . . . . . 701-190 . . . . . . . . 5-37 Screw . . . . . . . . . . . . . . . . . . . . . . . . 701-225 . . . . . . . . . 8-2 Screw . . . . . . . . . . . . . . . . . . . . . . . . 701-241 . . . . . . . . 4-21

A-7

4/1/02

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Alphabetical Parts Index

Part No.

Description

Page

Part No.

Screw . . . . . . . . . . . . . . . . . . . . . . . . 701-241 . . . . . . . . 5-29 Screw . . . . . . . . . . . . . . . . . . . . . . . . 701-246 . . . . . . . . 8-13 Screw . . . . . . . . . . . . . . . . . . . . . . . . 701-251 . . . . . . . . 3-14 Screw . . . . . . . . . . . . . . . . . . . . . . . . 701-251 . . . . . . . . 3-20 Screw . . . . . . . . . . . . . . . . . . . . . . . . 701-270 . . . . . . . . 8-33 Screw . . . . . . . . . . . . . . . . . . . . . . . . 710-006 . . . . . . . . 5-11 Screw . . . . . . . . . . . . . . . . . . . . . . . . 710-006 . . . . . . . . 5-12 Screw . . . . . . . . . . . . . . . . . . . . . . . . 710-006 . . . . . . . . 5-19 Screw . . . . . . . . . . . . . . . . . . . . . . . . 710-006 . . . . . . . . 8-19 Screw . . . . . . . . . . . . . . . . . . . . . . . . 710-006 . . . . . . . . . 8-2 Screw . . . . . . . . . . . . . . . . . . . . . . . . 710-006 . . . . . . . . 8-29 Screw . . . . . . . . . . . . . . . . . . . . . . . . 710-006 . . . . . . . . 8-33 Screw . . . . . . . . . . . . . . . . . . . . . . . . 710-008 . . . . . . . . . 3-5 Screw . . . . . . . . . . . . . . . . . . . . . . . . 710-008 . . . . . . . . 5-34 Screw . . . . . . . . . . . . . . . . . . . . . . . . 710-008 . . . . . . . . . 8-5 Screw . . . . . . . . . . . . . . . . . . . . . . . . 710-010 . . . . . . . . 2-35 Screw . . . . . . . . . . . . . . . . . . . . . . . . 710-010 . . . . . . . . . 7-5 Screw . . . . . . . . . . . . . . . . . . . . . . . . 710-012 . . . . . . . . 5-11 Screw . . . . . . . . . . . . . . . . . . . . . . . . 710-012 . . . . . . . . 5-19 Screw . . . . . . . . . . . . . . . . . . . . . . . . 710-012 . . . . . . . . 7-23 Screw . . . . . . . . . . . . . . . . . . . . . . . . 710-025 . . . . . . . . 4-21 Screw . . . . . . . . . . . . . . . . . . . . . . . . 710-068 . . . . . . . . . 8-2 Screw . . . . . . . . . . . . . . . . . . . . . . . . 710-069 . . . . . . . . 4-13 Screw . . . . . . . . . . . . . . . . . . . . . . . . 710-069 . . . . . . . . 4-17 Screw . . . . . . . . . . . . . . . . . . . . . . . . 710-069 . . . . . . . . . 4-5 Screw . . . . . . . . . . . . . . . . . . . . . . . . 710-069 . . . . . . . . . 4-9 Screw . . . . . . . . . . . . . . . . . . . . . . . . 710-069 . . . . . . . . 7-21 Screw . . . . . . . . . . . . . . . . . . . . . . . . 710-071 . . . . . . . . . 3-3 Screw . . . . . . . . . . . . . . . . . . . . . . . . 710-071 . . . . . . . . 4-13 Screw . . . . . . . . . . . . . . . . . . . . . . . . 710-071 . . . . . . . . . 4-9 Screw . . . . . . . . . . . . . . . . . . . . . . . . 710-080 . . . . . . . . . 3-3 Screw . . . . . . . . . . . . . . . . . . . . . . . . 710-127 . . . . . . . . . 6-3 Screw . . . . . . . . . . . . . . . . . . . . . . . . 710-127 . . . . . . . . 7-19 Screw . . . . . . . . . . . . . . . . . . . . . . . . 710-130 . . . . . . . . 2-39 Screw . . . . . . . . . . . . . . . . . . . . . . . . 710-132 . . . . . . . . . 4-5 Screw . . . . . . . . . . . . . . . . . . . . . . . . 710-132 . . . . . . . . . 4-9 Screw . . . . . . . . . . . . . . . . . . . . . . . . 710-132 . . . . . . . . 7-29 Screw . . . . . . . . . . . . . . . . . . . . . . . . 710-141 . . . . . . . . . 2-9 Screw . . . . . . . . . . . . . . . . . . . . . . . . 710-177 . . . . . . . . 8-33 Screw . . . . . . . . . . . . . . . . . . . . . . . . 710-242 . . . . . . . . . 7-5 Screw . . . . . . . . . . . . . . . . . . . . . . . . 710-246 . . . . . . . . 4-15 Screw . . . . . . . . . . . . . . . . . . . . . . . . 710-399 . . . . . . . . 8-13 Screw . . . . . . . . . . . . . . . . . . . . . . . . 710-421 . . . . . . . . . 8-9 Screw . . . . . . . . . . . . . . . . . . . . . . . . 714-014/004 . . . . 8-33 Screw . . . . . . . . . . . . . . . . . . . . . . . . 714-021 . . . . . . . . 3-13 Screw . . . . . . . . . . . . . . . . . . . . . . . . 714-021 . . . . . . . . 3-19 Screw . . . . . . . . . . . . . . . . . . . . . . . . 714-031 . . . . . . . . 3-13 Screw . . . . . . . . . . . . . . . . . . . . . . . . 714-031 . . . . . . . . 3-19 Screw . . . . . . . . . . . . . . . . . . . . . . . . 714-036 . . . . . . . . 3-13 Screw . . . . . . . . . . . . . . . . . . . . . . . . 714-036 . . . . . . . . 3-19 Screw . . . . . . . . . . . . . . . . . . . . . . . . 714-039 . . . . . . . . 8-33 Screw . . . . . . . . . . . . . . . . . . . . . . . . 714-047 . . . . . . . . 3-13 Screw . . . . . . . . . . . . . . . . . . . . . . . . 714-047 . . . . . . . . 3-19 Screw . . . . . . . . . . . . . . . . . . . . . . . . 714-047 . . . . . . . . . 3-9 Screw . . . . . . . . . . . . . . . . . . . . . . . . 714-047 . . . . . . . . 8-29 Screw . . . . . . . . . . . . . . . . . . . . . . . . 714-052 . . . . . . . . . 3-9 Screw . . . . . . . . . . . . . . . . . . . . . . . . 714-068 . . . . . . . . 3-20 Screw . . . . . . . . . . . . . . . . . . . . . . . . 714-071 . . . . . . . . 7-17 Screw . . . . . . . . . . . . . . . . . . . . . . . . 714-080 . . . . . . . . 3-19 Screw . . . . . . . . . . . . . . . . . . . . . . . . 714-098 . . . . . . . . 8-14 Screw . . . . . . . . . . . . . . . . . . . . . . . . 714-127 . . . . . . . . . 3-3

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Screw . . . . . . . . . . . . . . . . . . . . . . . . 714-127 . . . . . . . . . 3-5 Screw . . . . . . . . . . . . . . . . . . . . . . . . 714-131 . . . . . . . . 3-13 Screw . . . . . . . . . . . . . . . . . . . . . . . . 714-137 . . . . . . . . 3-27 Screw . . . . . . . . . . . . . . . . . . . . . . . . 714-145 . . . . . . . . 7-27 Screw . . . . . . . . . . . . . . . . . . . . . . . . 714-147 . . . . . . . . 8-23 Screw . . . . . . . . . . . . . . . . . . . . . . . . 714-198 . . . . . . . . 4-13 Screw . . . . . . . . . . . . . . . . . . . . . . . . 714-198 . . . . . . . . . 4-5 Screw . . . . . . . . . . . . . . . . . . . . . . . . 714-198 . . . . . . . . . 4-9 Screw . . . . . . . . . . . . . . . . . . . . . . . . 714-199 . . . . . . . . . 3-9 Screw . . . . . . . . . . . . . . . . . . . . . . . . 714-199 . . . . . . . . 8-16 Screw . . . . . . . . . . . . . . . . . . . . . . . . 714-205 . . . . . . . . 2-43 Screw . . . . . . . . . . . . . . . . . . . . . . . . 714-205 . . . . . . . . 8-13 Screw . . . . . . . . . . . . . . . . . . . . . . . . 714-290 . . . . . . . . 3-13 Screw . . . . . . . . . . . . . . . . . . . . . . . . 714-290 . . . . . . . . 3-19 Screw . . . . . . . . . . . . . . . . . . . . . . . . 715-026 . . . . . . . . 3-27 Screw . . . . . . . . . . . . . . . . . . . . . . . . 715-064 . . . . . . . . 3-27 Screw . . . . . . . . . . . . . . . . . . . . . . . . 716-112 . . . . . . . . 4-21 Screw . . . . . . . . . . . . . . . . . . . . . . . . 716-122 . . . . . . . . 8-23 Screw . . . . . . . . . . . . . . . . . . . . . . . . 724-250 . . . . . . . . 8-25 Screw . . . . . . . . . . . . . . . . . . . . . . . . 724-341 . . . . . . . . . 3-9 Screw . . . . . . . . . . . . . . . . . . . . . . . . 724-363 . . . . . . . . . 4-5 Screw . . . . . . . . . . . . . . . . . . . . . . . . 743-030 . . . . . . . . 4-19 Screw . . . . . . . . . . . . . . . . . . . . . . . . 743-031 . . . . . . . . 4-19 Screw . . . . . . . . . . . . . . . . . . . . . . . . 7-710-006/012. . . 5-11 Screw . . . . . . . . . . . . . . . . . . . . . . . . 7-710-006/012. . . 5-19 Screw . . . . . . . . . . . . . . . . . . . . . . . . 7-710-008/020. . . 5-11 Screw . . . . . . . . . . . . . . . . . . . . . . . . 7-710-008/020. . . 5-19 Screw . . . . . . . . . . . . . . . . . . . . . . . . 772-132 . . . . . . . 4-13 Screw . . . . . . . . . . . . . . . . . . . . . . . . 850-137-603 . . . . . 3-3 Seal Kit . . . . . . . . . . . . . . . . . . . . . . . 540-116/421 . . . . . 6-9 Seal Kit . . . . . . . . . . . . . . . . . . . . . . . 560-213/01 . . . . . . 6-7 Seal, Boot, Switch. . . . . . . . . . . . . . . . 1-150-386 . . . . . . 3-14 Seal, Felt . . . . . . . . . . . . . . . . . . . . . . 671-012/03 . . . . . 2-11 Seal, Oil . . . . . . . . . . . . . . . . . . . . . . 530-638 . . . . . . . . 4-17 Seal, Oil . . . . . . . . . . . . . . . . . . . . . . 530-687 . . . . . . . . 4-19 Seal, Wire (12 Circuit) . . . . . . . . . . . . 1-012-500/012. . . 5-29 Seal, Wire, 2 Lead . . . . . . . . . . . . . . . 1-012-500/002. . . 5-11 Seal, Wire . . . . . . . . . . . . . . . . . . . . . 1-012-500/002. . . 3-14 Seat Assembly, Spring. . . . . . . . . . . . . 850-138-897 . . . . 8-24 Shaft, Bellcrank . . . . . . . . . . . . . . . . . 850-138-340 . . . . . 7-7 Shaft, Bottom Link . . . . . . . . . . . . . . . . 850-138-966 . . . . . 7-5 Shaft, Brake Actuator . . . . . . . . . . . . . 850-135-964 . . . . 4-21 Shaft, Brake Lever . . . . . . . . . . . . . . . . 850-138-344 . . . . . 3-9 Shaft, Brake Lever . . . . . . . . . . . . . . . . 850-138-459 . . . . . 3-9 Shaft, Brake . . . . . . . . . . . . . . . . . . . . 850-135-941 . . . . . 3-3 Shaft, Cam Drive . . . . . . . . . . . . . . . . 850-135-985 . . . . 3-23 Shaft, Drive Wheel . . . . . . . . . . . . . . . 400-004 . . . . . . . . 4-17 Shaft, Flexible . . . . . . . . . . . . . . . . . . 610-307 . . . . . . . . 3-23 Shaft, Front Fork . . . . . . . . . . . . . . . . . 850-138-836 . . . . 7-15 Shaft, Front Fork . . . . . . . . . . . . . . . . . 850-138-896 . . . . 7-27 Shaft, Front Fork . . . . . . . . . . . . . . . . . 850-139-109 . . . . 7-27 Shaft, Handle Pivot . . . . . . . . . . . . . . . 850-137-290 . . . . . 3-5 Shaft, Handle Pivot . . . . . . . . . . . . . . . 850-137-898 . . . . . 3-9 Shaft, Handle Pivot . . . . . . . . . . . . . . . 850-138-996 . . . . . 3-3 Shaft, Load Wheel . . . . . . . . . . . . . . . 850-135-634 . . . . 7-29 Shaft, Pivot, Coast . . . . . . . . . . . . . . . 850-137-459 . . . . 8-29 Shaft, Pivot. . . . . . . . . . . . . . . . . . . . . 850-137-581 . . . . . 3-3 Shaft, Rear Link (Pull Rod) . . . . . . . . . . 850-138-318 . . . . 7-21 Shaft, Rear Link (Pull Rod) . . . . . . . . . . 850-138-318 . . . . . 7-7 Shaft, Rear Link (Pull Rod) . . . . . . . . . . 850-138-347 . . . . 7-21 Shaft, Roller . . . . . . . . . . . . . . . . . . . . 828-001-335/006. 2-41

A-8

PDPM - 0218

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Alphabetical Parts Index

Part No.

Description

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Part No.

Shaft, Roller . . . . . . . . . . . . . . . . . . . . 828-001-335/007 . 2-41 Shaft, Roller . . . . . . . . . . . . . . . . . . . . 828-001-335/008 . 2-41 Shaft, Roller . . . . . . . . . . . . . . . . . . . . 828-001-335/016 . 2-41 Shaft, Truck Link. . . . . . . . . . . . . . . . . . 850-138-231 . . . . . . 7-5 Shaft, Truck Link. . . . . . . . . . . . . . . . . . 850-138-232 . . . . . . 7-5 Shaft, Wheel . . . . . . . . . . . . . . . . . . . . 850-135-634 . . . . . 7-19 Shaft, Wheel . . . . . . . . . . . . . . . . . . . . 850-137-070 . . . . . 7-32 Shaft, Wheel . . . . . . . . . . . . . . . . . . . . 850-137-285 . . . . . 7-31 Sheath, Expando . . . . . . . . . . . . . . . . . 611-070/005 . . . . 5-13 Sheath, Expando . . . . . . . . . . . . . . . . . 611-070/005 . . . . 5-20 Shield, Bearing . . . . . . . . . . . . . . . . . . 671-041/15 . . . . . 2-13 Shield, Dust. . . . . . . . . . . . . . . . . . . . . 1-105-224/09 . . . . 5-31 Shield, Dust. . . . . . . . . . . . . . . . . . . . . 1-105-224/09 . . . . 5-33 Shim, Caster . . . . . . . . . . . . . . . . . . . . 850-138-244 . . . . . . 2-9 Shim . . . . . . . . . . . . . . . . . . . . . . . . . 850-136-712 . . . . . 3-29 Shim . . . . . . . . . . . . . . . . . . . . . . . . . 850-409/002 . . . . 4-17 Shim . . . . . . . . . . . . . . . . . . . . . . . . . 850-409/003 . . . . 4-17 Shim . . . . . . . . . . . . . . . . . . . . . . . . . 850-409/008 . . . . 4-17 Shim . . . . . . . . . . . . . . . . . . . . . . . . . 850-409/015 . . . . 4-17 Shim . . . . . . . . . . . . . . . . . . . . . . . . . 850-413/002 . . . . 4-17 Shim . . . . . . . . . . . . . . . . . . . . . . . . . 850-413/003 . . . . 4-17 Shim . . . . . . . . . . . . . . . . . . . . . . . . . 850-413/008 . . . . 4-17 Shim . . . . . . . . . . . . . . . . . . . . . . . . . 850-413/015 . . . . 4-17 Shoe Assembly . . . . . . . . . . . . . . . . . . 400-059/05 . . . . . 4-22 Shoe Assembly . . . . . . . . . . . . . . . . . . 400-059/05 . . . . . 4-23 Shroud Assembly . . . . . . . . . . . . . . . . . 671-015/12 . . . . . 2-11 Shroud, Upper, Steel . . . . . . . . . . . . . . 1-105-231/12 . . . . 5-33 Skirt, Rubber . . . . . . . . . . . . . . . . . . . . 850-138-448 . . . . . 8-14 Sleeve, Bearing, 6000 lb.. . . . . . . . . . . 7-460-004/002 . . . 7-29 Sleeve, Bearing, 8000 lb.. . . . . . . . . . . 7-460-004/006 . . . 7-29 Sleeve, Eccentric . . . . . . . . . . . . . . . . . 850-139-079 . . . . . 7-21 Sleeve, Eccentric . . . . . . . . . . . . . . . . . 850-139-198 . . . . . 7-21 Sleeve . . . . . . . . . . . . . . . . . . . . . . . . 570-869/737 . . . . 5-43 Sleeve . . . . . . . . . . . . . . . . . . . . . . . . 828-000-987 . . . . . . 3-9 Sleeve . . . . . . . . . . . . . . . . . . . . . . . . 590-741/005 . . . . 5-37 Slider . . . . . . . . . . . . . . . . . . . . . . . . . 850-138-301 . . . . . 7-17 Spacer Tube . . . . . . . . . . . . . . . . . . . . 671-041/06 . . . . . 2-13 Spacer, Bell Crank . . . . . . . . . . . . . . . . 850-138-736 . . . . . . 7-5 Spacer, Lift Ram. . . . . . . . . . . . . . . . . . 850-139-235 . . . . . . 7-5 Spacer, Pipe . . . . . . . . . . . . . . . . . . . . 828-001-429/006 . 7-15 Spacer, Pull Rod . . . . . . . . . . . . . . . . . 360-067/001 . . . . 7-11 Spacer, Spring . . . . . . . . . . . . . . . . . . 850-137-775 . . . . . . 3-9 Spacer, Tube. . . . . . . . . . . . . . . . . . . . 850-138-981 . . . . . 7-27 Spacer, Wheel . . . . . . . . . . . . . . . . . . 671-041/09 . . . . . 2-13 Spacer, Wheel . . . . . . . . . . . . . . . . . . 850-139-170 . . . . . . 2-7 Spacer, Wheel . . . . . . . . . . . . . . . . . . 853-005-095 . . . . . . 2-7 Spacer . . . . . . . . . . . . . . . . . . . . . . . . 540-116/416 . . . . . 6-9 Spacer . . . . . . . . . . . . . . . . . . . . . . . . 771-033 . . . . . . . . 7-31 Spacer . . . . . . . . . . . . . . . . . . . . . . . . 771-043 . . . . . . . . 7-11 Spacer . . . . . . . . . . . . . . . . . . . . . . . . 850-136-857 . . . . . 3-13 Spacer . . . . . . . . . . . . . . . . . . . . . . . . 850-138-822 . . . . . 8-23 Spring Adjuster . . . . . . . . . . . . . . . . . . 850-137-584 . . . . . . 3-3 Spring Assembly, Auto-Coast . . . . . . . . 850-138-898 . . . . . 8-23 Spring Assembly, Auto-Coast . . . . . . . . 850-138-898 . . . . . 8-24 Spring Seat Mount . . . . . . . . . . . . . . . . 850-137-808 . . . . . . 3-3 Spring, Brush (4) . . . . . . . . . . . . . . . . . 570-446/516 . . . . 5-41 Spring, Brush (4) . . . . . . . . . . . . . . . . . 570-446/516 . . . . 5-45 Spring, Brush (4) . . . . . . . . . . . . . . . . . 570-446/516 . . . . 5-47 Spring, Brush . . . . . . . . . . . . . . . . . . . 570-869/738 . . . . 5-43 Spring, Coast . . . . . . . . . . . . . . . . . . . 830-238 . . . . . . . . 8-29 Spring, Compression . . . . . . . . . . . . . . 671-012/12 . . . . . 2-11

PDPM - 0218

Description

Page

Spring, Compression . . . . . . . . . . . . . . 671-012/13 . . . . . 2-11 Spring, Compression . . . . . . . . . . . . . . 830-204 . . . . . . . . 3-13 Spring, Compression . . . . . . . . . . . . . . 830-204 . . . . . . . . 3-19 Spring, Compression . . . . . . . . . . . . . . 830-228 . . . . . . . . 8-33 Spring, Compression . . . . . . . . . . . . . . 830-246 . . . . . . . . 8-24 Spring, Compression . . . . . . . . . . . . . . 830-249 . . . . . . . . . 3-3 Spring, Ejector . . . . . . . . . . . . . . . . . . 811-880 . . . . . . . . . 2-5 Spring, Handle Return . . . . . . . . . . . . . 830-337 . . . . . . . . . 3-9 Spring, Handle Return . . . . . . . . . . . . . 830-339 . . . . . . . . 4-21 Spring, Handle . . . . . . . . . . . . . . . . . . 830-346 . . . . . . . . 8-29 Spring, Lever Return. . . . . . . . . . . . . . . 830-044 . . . . . . . . . 4-9 Spring, Parking Brake . . . . . . . . . . . . . 830-341 . . . . . . . . 4-21 Spring, Return . . . . . . . . . . . . . . . . . . . 1-105-224/05 . . . . 5-31 Spring, Return . . . . . . . . . . . . . . . . . . . 1-105-224/05 . . . . 5-33 Spring, Return . . . . . . . . . . . . . . . . . . . 400-059/06 . . . . . 4-22 Spring, Return . . . . . . . . . . . . . . . . . . . 400-059/06 . . . . . 4-23 Spring, Torsion . . . . . . . . . . . . . . . . . . 830-347 . . . . . . . . 3-23 Spring . . . . . . . . . . . . . . . . . . . . . . . . 830-226 . . . . . . . . . 4-5 Spring . . . . . . . . . . . . . . . . . . . . . . . . 830-424 . . . . . . . . 4-13 Spring . . . . . . . . . . . . . . . . . . . . . . . . 830-424 . . . . . . . . . 4-5 Standoff, Fuse . . . . . . . . . . . . . . . . . . . 1-074-104/001 . . . 5-11 Standoff, Fuse . . . . . . . . . . . . . . . . . . . 1-074-104/001 . . . 5-12 Strainer . . . . . . . . . . . . . . . . . . . . . . . 560-217/09 . . . . . . 6-7 Strap, Retainer . . . . . . . . . . . . . . . . . . 850-135-891 . . . . . 4-15 Strap, Static . . . . . . . . . . . . . . . . . . . . 154-009-117/101 . 5-19 Strap . . . . . . . . . . . . . . . . . . . . . . . . . 611-028 . . . . . . . . 5-11 Strap . . . . . . . . . . . . . . . . . . . . . . . . . 611-028 . . . . . . . . 5-19 Strap . . . . . . . . . . . . . . . . . . . . . . . . . 611-028 . . . . . . . . 8-19 Strap . . . . . . . . . . . . . . . . . . . . . . . . . 611-029 . . . . . . . . . 8-2 Strip, Magnetic . . . . . . . . . . . . . . . . . . 850-138-757 . . . . . 8-10 Strip, Terminal. . . . . . . . . . . . . . . . . . . 1-030-001 . . . . . . . . 8-5 Stud, Pass Through, M8 . . . . . . . . . . . . 828-005-616/001 . 5-23 Stud. . . . . . . . . . . . . . . . . . . . . . . . . . 811-878 . . . . . . . . . 2-5 Support Machine, Coast. . . . . . . . . . . . 850-138-930 . . . . . 8-29 Suppressor Assembly . . . . . . . . . . . . . . 850-136-425/002 . 5-12 Suppressor Assembly . . . . . . . . . . . . . . 850-136-425/002 . 5-19 Suppressor Assembly . . . . . . . . . . . . . . 850-139-083 . . . . . 8-29 Suppressor Assembly . . . . . . . . . . . . . . 850-139-083 . . . . . 8-33 Switch Assembly, Coast Engage . . . . . . 850-139-216 . . . . . 3-14 Switch Assembly, Direction . . . . . . . . . . 850-200-151 . . . . . 3-20 Switch Assembly, Direction . . . . . . . . . . NSS . . . . . . . . . . . 3-14 Switch Assembly, Interlock . . . . . . . . . . 850-139-065 . . . . . 8-33 Switch Assembly, Interlock . . . . . . . . . . 850-139-193 . . . . . 8-29 Switch Assembly, Jog. . . . . . . . . . . . . . 850-139-059 . . . . . 3-13 Switch Assembly, Jog. . . . . . . . . . . . . . 850-139-059 . . . . . 3-20 Switch Assembly . . . . . . . . . . . . . . . . . 850-139-149/001 . 5-29 Switch Assembly . . . . . . . . . . . . . . . . . 850-139-149/101 . 5-29 Switch Start Service Kit. . . . . . . . . . . . . 560-213/06 . . . . . . 6-7 Switch, Function . . . . . . . . . . . . . . . . . 1-150-418 . . . . . . . 3-13 Switch, Function . . . . . . . . . . . . . . . . . 1-150-418 . . . . . . . 3-14 Switch, Function . . . . . . . . . . . . . . . . . 1-150-418 . . . . . . . 3-19 Switch, Function . . . . . . . . . . . . . . . . . 1-150-418 . . . . . . . 3-20 Switch, Horn . . . . . . . . . . . . . . . . . . . . 1-150-437/003 . . . 8-19 Switch, Jog . . . . . . . . . . . . . . . . . . . . . 1-150-445 . . . . . . . 3-13 Switch, Jog . . . . . . . . . . . . . . . . . . . . . 1-150-445 . . . . . . . 3-20 Switch, Key, 2 Position. . . . . . . . . . . . . 1-150-392 . . . . . . . 5-35 Switch, Key, 3 Position. . . . . . . . . . . . . 1-150-391 . . . . . . . 5-35 Switch, Lift Limit . . . . . . . . . . . . . . . . . . 1-150-087 . . . . . . . 5-13 Switch, Lift Limit . . . . . . . . . . . . . . . . . . 1-150-087 . . . . . . . 5-20 Switch, Lift Limit . . . . . . . . . . . . . . . . . . 1-150-324 . . . . . . . 5-12 Switch, Lift/Lower . . . . . . . . . . . . . . . . 1-150-430 . . . . . . . 5-29

A-9

4/1/02

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Alphabetical Parts Index

Part No.

Description

Page

Switch, Lift . . . . . . . . . . . . . . . . . . . . . 1-150-437/001 . . . 8-19 Switch, Lower . . . . . . . . . . . . . . . . . . . 1-150-437/002 . . . 8-19 Switch, Push Button . . . . . . . . . . . . . . . 7-590-004/001 . . . 3-20 Switch, Rabbit/Horn . . . . . . . . . . . . . . 1-150-429. . . . . . . 5-29 Switch, Rotary, 2 Position, Keyless . . . . 1-150-376. . . . . . . 5-35 Switch, Rotary, 3 Position, Keyless . . . . 1-150-380. . . . . . . 5-35 Switch . . . . . . . . . . . . . . . . . . . . . . . . 1-150-324. . . . . . . 5-19 Switch . . . . . . . . . . . . . . . . . . . . . . . . 1-150-383. . . . . . . 3-14 Switch . . . . . . . . . . . . . . . . . . . . . . . . 1-150-383. . . . . . . 3-20 Switch . . . . . . . . . . . . . . . . . . . . . . . . 1-150-384. . . . . . . 3-14 Switch . . . . . . . . . . . . . . . . . . . . . . . . 1-150-418. . . . . . . 3-20 Switch . . . . . . . . . . . . . . . . . . . . . . . . 1-150-446. . . . . . . 8-33 Switch . . . . . . . . . . . . . . . . . . . . . . . . 1-150-447. . . . . . . 8-33 Switch . . . . . . . . . . . . . . . . . . . . . . . . 1-150-449. . . . . . . 8-29 Switch . . . . . . . . . . . . . . . . . . . . . . . . 1-150-450. . . . . . . 8-29 Switch . . . . . . . . . . . . . . . . . . . . . . . . Ref.. . . . . . . . . . . . 8-25 Tee, Male Branch Elbow . . . . . . . . . . . 792-211/006 . . . . . 6-3 Tee, Swivel. . . . . . . . . . . . . . . . . . . . . 792-480 . . . . . . . . . 6-3 Tire, Poly . . . . . . . . . . . . . . . . . . . . . . 632-091/001 . . . . 4-15 Tire, Poly . . . . . . . . . . . . . . . . . . . . . . 632-091/002 . . . . 4-15 Tire, Poly . . . . . . . . . . . . . . . . . . . . . . 632-091/003 . . . . 4-15 Tire, Poly . . . . . . . . . . . . . . . . . . . . . . 632-091/103 . . . . 4-15 Tire, Rubber, Reinforced. . . . . . . . . . . . 630-356/001 . . . . 4-15 Tire, Rubber, Reinforced. . . . . . . . . . . . 630-356/002 . . . . 4-15 Tire, Rubber . . . . . . . . . . . . . . . . . . . . 630-229/001 . . . . 4-15 Tire, Rubber . . . . . . . . . . . . . . . . . . . . 630-229/002 . . . . 4-15 Top Link Assembly and Stop . . . . . . . . . 850-139-231. . . . . . 7-5 Top Link Assembly. . . . . . . . . . . . . . . . 850-139-230. . . . . . 7-5 Tractor Weldment . . . . . . . . . . . . . . . . Ref.. . . . . . . . . . . . . 2-7 Tray, Battery Top Kit . . . . . . . . . . . . . . 850-138-471/001 . 8-10 Tray, Tote. . . . . . . . . . . . . . . . . . . . . . 850-138-472. . . . . 8-10 Tray, Tote. . . . . . . . . . . . . . . . . . . . . . 850-138-472. . . . . 8-13 Tubing, Polyflo . . . . . . . . . . . . . . . . . . 247-011/005 . . . . . 6-3 Tubing, Polyflo . . . . . . . . . . . . . . . . . . 247-011/005 . . . . . 6-3 Tubing, Shrinkable . . . . . . . . . . . . . . . 611-035 . . . . . . . . 5-19 Valve Assembly, Check . . . . . . . . . . . . 560-207/113 . . . . . 6-7 Valve Stem . . . . . . . . . . . . . . . . . . . . . 560-206/129 . . . . . 6-7 Valve, Flow Control . . . . . . . . . . . . . . . 560-206/123 . . . . . 6-7 Valve, Relief . . . . . . . . . . . . . . . . . . . . 560-206/125 . . . . . 6-7 Washer, Compression . . . . . . . . . . . . . 671-015/19 . . . . . 2-11 Washer, Cupped . . . . . . . . . . . . . . . . 811-881 . . . . . . . . . 2-5 Washer, Flat, Brass . . . . . . . . . . . . . . . 7-775-108. . . . . . . 5-23 Washer, Flat . . . . . . . . . . . . . . . . . . . 771-007 . . . . . . . . 5-12 Washer, Flat . . . . . . . . . . . . . . . . . . . 771-007 . . . . . . . . 5-20 Washer, Flat . . . . . . . . . . . . . . . . . . . 771-007 . . . . . . . . 8-29 Washer, Flat . . . . . . . . . . . . . . . . . . . 771-007 . . . . . . . . 8-33 Washer, Flat . . . . . . . . . . . . . . . . . . . 771-012 . . . . . . . . 5-11 Washer, Flat . . . . . . . . . . . . . . . . . . . 771-012 . . . . . . . . 5-19 Washer, Flat . . . . . . . . . . . . . . . . . . . 771-012 . . . . . . . . 5-23 Washer, Flat . . . . . . . . . . . . . . . . . . . 771-016 . . . . . . . . 2-36 Washer, Flat . . . . . . . . . . . . . . . . . . . 771-016 . . . . . . . . 5-13 Washer, Flat . . . . . . . . . . . . . . . . . . . 771-016 . . . . . . . . 5-19 Washer, Flat . . . . . . . . . . . . . . . . . . . 771-016 . . . . . . . . 7-23 Washer, Flat . . . . . . . . . . . . . . . . . . . 771-019 . . . . . . . . 4-17 Washer, Flat . . . . . . . . . . . . . . . . . . . 771-023 . . . . . . . . 5-29 Washer, Flat . . . . . . . . . . . . . . . . . . . 771-025 . . . . . . . . 5-13 Washer, Flat . . . . . . . . . . . . . . . . . . . 771-025 . . . . . . . . 5-20 Washer, Flat . . . . . . . . . . . . . . . . . . . 771-027 . . . . . . . . 7-27 Washer, Flat . . . . . . . . . . . . . . . . . . . 771-043 . . . . . . . . 7-21 Washer, Flat . . . . . . . . . . . . . . . . . . . 771-101 . . . . . . . . 8-29 Washer, Flat . . . . . . . . . . . . . . . . . . . 771-107 . . . . . . . . 5-12

4/1/02

Part No.

Description

Page

Washer, Flat . . . . . . . . . . . . . . . . . . . 771-109 . . . . . . . . 3-19 Washer, Flat . . . . . . . . . . . . . . . . . . . 771-116 . . . . . . . . 5-11 Washer, Flat . . . . . . . . . . . . . . . . . . . 771-116 . . . . . . . . 5-12 Washer, Flat . . . . . . . . . . . . . . . . . . . 771-116 . . . . . . . . 5-19 Washer, Flat . . . . . . . . . . . . . . . . . . . 771-116 . . . . . . . . 5-34 Washer, Flat . . . . . . . . . . . . . . . . . . . 771-116 . . . . . . . . . 8-2 Washer, Flat . . . . . . . . . . . . . . . . . . . 771-119 . . . . . . . . 4-13 Washer, Flat . . . . . . . . . . . . . . . . . . . 771-119 . . . . . . . . . 4-5 Washer, Flat . . . . . . . . . . . . . . . . . . . 771-119 . . . . . . . . . 4-9 Washer, Flat . . . . . . . . . . . . . . . . . . . 771-119 . . . . . . . . 5-11 Washer, Flat . . . . . . . . . . . . . . . . . . . 771-119 . . . . . . . . 5-19 Washer, Flat . . . . . . . . . . . . . . . . . . . 771-119 . . . . . . . . 8-14 Washer, Flat . . . . . . . . . . . . . . . . . . . 771-127 . . . . . . . . 2-41 Washer, Flat . . . . . . . . . . . . . . . . . . . 771-128 . . . . . . . . . 8-9 Washer, Flat . . . . . . . . . . . . . . . . . . . 771-133 . . . . . . . . 7-21 Washer, Flat . . . . . . . . . . . . . . . . . . . 771-133 . . . . . . . . 7-23 Washer, Flat . . . . . . . . . . . . . . . . . . . 771-161 . . . . . . . . . 3-5 Washer, Flat . . . . . . . . . . . . . . . . . . . 771-169 . . . . . . . . 3-27 Washer, Lock . . . . . . . . . . . . . . . . . . . 400-080/02 . . . . . 4-23 Washer, Lock . . . . . . . . . . . . . . . . . . . 5-019-005 . . . . . . 5-11 Washer, Lock . . . . . . . . . . . . . . . . . . . 5-019-005 . . . . . . 5-19 Washer, Lock . . . . . . . . . . . . . . . . . . . 5-019-006 . . . . . . 5-11 Washer, Lock . . . . . . . . . . . . . . . . . . . 5-019-006 . . . . . . 5-19 Washer, Lock . . . . . . . . . . . . . . . . . . . 570-869/716 . . . . 5-43 Washer, Lock . . . . . . . . . . . . . . . . . . . 570-869/717 . . . . 5-43 Washer, Lock . . . . . . . . . . . . . . . . . . . 570-869/732 . . . . 5-43 Washer, Lock . . . . . . . . . . . . . . . . . . . 570-869/734 . . . . 5-43 Washer, Lock . . . . . . . . . . . . . . . . . . . 579-869/731 . . . . 5-43 Washer, Lock . . . . . . . . . . . . . . . . . . . 772-007 . . . . . . . . 5-12 Washer, Lock . . . . . . . . . . . . . . . . . . . 772-007 . . . . . . . . 5-20 Washer, Lock . . . . . . . . . . . . . . . . . . . 772-012 . . . . . . . . 8-23 Washer, Lock . . . . . . . . . . . . . . . . . . . 772-104 . . . . . . . . 3-13 Washer, Lock . . . . . . . . . . . . . . . . . . . 772-104 . . . . . . . . 3-19 Washer, Lock . . . . . . . . . . . . . . . . . . . 772-107 . . . . . . . . 5-12 Washer, Lock . . . . . . . . . . . . . . . . . . . 772-107 . . . . . . . . 5-13 Washer, Lock . . . . . . . . . . . . . . . . . . . 772-107 . . . . . . . . 5-20 Washer, Lock . . . . . . . . . . . . . . . . . . . 772-107 . . . . . . . . 8-29 Washer, Lock . . . . . . . . . . . . . . . . . . . 772-107 . . . . . . . . 8-33 Washer, Lock . . . . . . . . . . . . . . . . . . . 772-112 . . . . . . . . 5-11 Washer, Lock . . . . . . . . . . . . . . . . . . . 772-112 . . . . . . . . 5-13 Washer, Lock . . . . . . . . . . . . . . . . . . . 772-112 . . . . . . . . 5-19 Washer, Lock . . . . . . . . . . . . . . . . . . . 772-112 . . . . . . . . 5-20 Washer, Lock . . . . . . . . . . . . . . . . . . . 772-112 . . . . . . . . 5-23 Washer, Lock . . . . . . . . . . . . . . . . . . . 772-112 . . . . . . . . 8-19 Washer, Lock . . . . . . . . . . . . . . . . . . . 772-115 . . . . . . . . 2-43 Washer, Lock . . . . . . . . . . . . . . . . . . . 772-115 . . . . . . . . 4-15 Washer, Lock . . . . . . . . . . . . . . . . . . . 772-115 . . . . . . . . . 7-5 Washer, Lock . . . . . . . . . . . . . . . . . . . 772-116 . . . . . . . . 2-36 Washer, Lock . . . . . . . . . . . . . . . . . . . 772-116 . . . . . . . . 5-11 Washer, Lock . . . . . . . . . . . . . . . . . . . 772-116 . . . . . . . . 5-12 Washer, Lock . . . . . . . . . . . . . . . . . . . 772-116 . . . . . . . . 5-19 Washer, Lock . . . . . . . . . . . . . . . . . . . 772-116 . . . . . . . . 5-20 Washer, Lock . . . . . . . . . . . . . . . . . . . 772-116 . . . . . . . . 5-34 Washer, Lock . . . . . . . . . . . . . . . . . . . 772-116 . . . . . . . . 5-37 Washer, Lock . . . . . . . . . . . . . . . . . . . 772-116 . . . . . . . . . 7-5 Washer, Lock . . . . . . . . . . . . . . . . . . . 772-116 . . . . . . . . . 7-7 Washer, Lock . . . . . . . . . . . . . . . . . . . 772-116 . . . . . . . . 8-19 Washer, Lock . . . . . . . . . . . . . . . . . . . 772-116 . . . . . . . . . 8-2 Washer, Lock . . . . . . . . . . . . . . . . . . . 772-116 . . . . . . . . 8-29 Washer, Lock . . . . . . . . . . . . . . . . . . . 772-116 . . . . . . . . 8-33 Washer, Lock . . . . . . . . . . . . . . . . . . . 772-116 . . . . . . . . . 8-5

A-10

PDPM - 0218

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Alphabetical Parts Index

Part No.

Description

Page

Washer, Lock . . . . . . . . . . . . . . . . . . . 772-119 . . . . . . . . . 3-3 Washer, Lock . . . . . . . . . . . . . . . . . . . 772-119 . . . . . . . . . 3-9 Washer, Lock . . . . . . . . . . . . . . . . . . . 772-119 . . . . . . . . 4-13 Washer, Lock . . . . . . . . . . . . . . . . . . . 772-119 . . . . . . . . . 4-5 Washer, Lock . . . . . . . . . . . . . . . . . . . 772-119 . . . . . . . . . 4-9 Washer, Lock . . . . . . . . . . . . . . . . . . . 772-119 . . . . . . . . . 8-2 Washer, Lock . . . . . . . . . . . . . . . . . . . 772-123 . . . . . . . . . 2-9 Washer, Lock . . . . . . . . . . . . . . . . . . . 772-123 . . . . . . . . 5-29 Washer, Lock . . . . . . . . . . . . . . . . . . . 772-123 . . . . . . . . 7-19 Washer, Lock . . . . . . . . . . . . . . . . . . . 772-123 . . . . . . . . 7-29 Washer, Lock . . . . . . . . . . . . . . . . . . . 772-127 . . . . . . . . 7-11 Washer, Lock . . . . . . . . . . . . . . . . . . . 772-128 . . . . . . . . . 8-9 Washer, Lock . . . . . . . . . . . . . . . . . . . 774-005 . . . . . . . . 8-29 Washer, Lock . . . . . . . . . . . . . . . . . . . 774-005 . . . . . . . . 8-33 Washer, Lock . . . . . . . . . . . . . . . . . . . 774-007 . . . . . . . . 3-13 Washer, Lock . . . . . . . . . . . . . . . . . . . 774-007 . . . . . . . . 3-19 Washer, Lock . . . . . . . . . . . . . . . . . . . 774-007 . . . . . . . . 3-29 Washer, Lock . . . . . . . . . . . . . . . . . . . 774-007 . . . . . . . . 8-23 Washer, Lock . . . . . . . . . . . . . . . . . . . 774-009 . . . . . . . . 3-14 Washer, Lock . . . . . . . . . . . . . . . . . . . 774-009 . . . . . . . . 3-20 Washer, Lock . . . . . . . . . . . . . . . . . . . 774-009 . . . . . . . . 8-33 Washer, Lock . . . . . . . . . . . . . . . . . . . 774-107 . . . . . . . . . 8-5 Washer, Lock . . . . . . . . . . . . . . . . . . . 774-116 . . . . . . . . 5-11 Washer, Lock . . . . . . . . . . . . . . . . . . . 774-116 . . . . . . . . 5-12 Washer, Lock . . . . . . . . . . . . . . . . . . . 774-254 . . . . . . . . 4-13 Washer, Lock . . . . . . . . . . . . . . . . . . . 774-254 . . . . . . . . . 4-5 Washer, Lock . . . . . . . . . . . . . . . . . . . 774-254 . . . . . . . . . 4-9 Washer, Lock . . . . . . . . . . . . . . . . . . . 776-023 . . . . . . . . 5-23 Washer, Nylon . . . . . . . . . . . . . . . . . . 776-233 . . . . . . . . 5-29 Washer, Thrust . . . . . . . . . . . . . . . . . . 671-041/10 . . . . . 2-13 Washer, Wavey . . . . . . . . . . . . . . . . . 570-869/715 . . . . 5-43 Washer, Wavey . . . . . . . . . . . . . . . . . 570-869/730 . . . . 5-43 Washer . . . . . . . . . . . . . . . . . . . . . . . 570-869/722 . . . . 5-43 Washer . . . . . . . . . . . . . . . . . . . . . . . 671-012/06 . . . . . 2-11 Washer . . . . . . . . . . . . . . . . . . . . . . . 671-015/05 . . . . . 2-11 Washer . . . . . . . . . . . . . . . . . . . . . . . 771-012 . . . . . . . . 5-29 Washer . . . . . . . . . . . . . . . . . . . . . . . 771-014 . . . . . . . . 4-21 Washer . . . . . . . . . . . . . . . . . . . . . . . 771-016 . . . . . . . . . 7-7 Washer . . . . . . . . . . . . . . . . . . . . . . . 771-016 . . . . . . . . 8-13 Washer . . . . . . . . . . . . . . . . . . . . . . . 771-019 . . . . . . . . 2-36 Washer . . . . . . . . . . . . . . . . . . . . . . . 771-023 . . . . . . . . 7-19 Washer . . . . . . . . . . . . . . . . . . . . . . . 771-023 . . . . . . . . 7-29 Washer . . . . . . . . . . . . . . . . . . . . . . . 771-023 . . . . . . . . 8-29 Washer . . . . . . . . . . . . . . . . . . . . . . . 771-025 . . . . . . . . 8-16 Washer . . . . . . . . . . . . . . . . . . . . . . . 771-033 . . . . . . . . 7-19 Washer . . . . . . . . . . . . . . . . . . . . . . . 771-033 . . . . . . . . 7-29 Washer . . . . . . . . . . . . . . . . . . . . . . . 771-043 . . . . . . . . 7-27 Washer . . . . . . . . . . . . . . . . . . . . . . . 771-101 . . . . . . . . 3-14 Washer . . . . . . . . . . . . . . . . . . . . . . . 771-101 . . . . . . . . 3-20 Washer . . . . . . . . . . . . . . . . . . . . . . . 771-109 . . . . . . . . 3-13 Washer . . . . . . . . . . . . . . . . . . . . . . . 771-123 . . . . . . . . . 2-9

PDPM - 0218

Part No.

Description

Page

Washer . . . . . . . . . . . . . . . . . . . . . . . 771-155 . . . . . . . . 7-15 Washer . . . . . . . . . . . . . . . . . . . . . . . 771-156 . . . . . . . . 7-31 Washer . . . . . . . . . . . . . . . . . . . . . . . 771-156 . . . . . . . . 7-32 Washer . . . . . . . . . . . . . . . . . . . . . . . 771-225 . . . . . . . . . 3-3 Washer . . . . . . . . . . . . . . . . . . . . . . . 771-506 . . . . . . . . 4-19 Washer . . . . . . . . . . . . . . . . . . . . . . . 772-115 . . . . . . . . 8-13 Washer . . . . . . . . . . . . . . . . . . . . . . . 772-127 . . . . . . . . 8-13 Washer . . . . . . . . . . . . . . . . . . . . . . . 774-123 . . . . . . . . 3-13 Washer . . . . . . . . . . . . . . . . . . . . . . . 774-123 . . . . . . . . 3-19 Wheel (Black) . . . . . . . . . . . . . . . . . . . 1002754/003. . . . . 2-7 Wheel (Neutral) . . . . . . . . . . . . . . . . . 1002754/002. . . . . 2-7 Wheel (Red) . . . . . . . . . . . . . . . . . . . . 1002754/001. . . . . 2-7 Wheel (Tan) . . . . . . . . . . . . . . . . . . . . 1002754/007. . . . . 2-7 Wheel Assembly, Drive . . . . . . . . . . . . 850-138-112/001 . 4-15 Wheel Assembly, Drive . . . . . . . . . . . . 850-138-112/002 . 4-15 Wheel Assembly, Drive . . . . . . . . . . . . 850-138-112/003 . 4-15 Wheel Assembly, Drive . . . . . . . . . . . . 850-138-112/004 . 4-15 Wheel Assembly, Drive . . . . . . . . . . . . 850-138-112/006 . 4-15 Wheel Assembly, Load. . . . . . . . . . . . . Ref. . . . . . . . . . . . . 7-15 Wheel Assembly . . . . . . . . . . . . . . . . . Ref. . . . . . . . . . . . . . 2-7 Wheel, Load Assembly. . . . . . . . . . . . . Ref. . . . . . . . . . . . . 7-23 Wheel, Load Assembly. . . . . . . . . . . . . Ref. . . . . . . . . . . . . 7-27 Wheel, Load, Standard . . . . . . . . . . . . 632-069/007 . . . . 7-29 Wheel, Load. . . . . . . . . . . . . . . . . . . . 632-069/002 . . . . 7-19 Wheel, Load. . . . . . . . . . . . . . . . . . . . 632-069/002 . . . . 7-29 Wheel, Load. . . . . . . . . . . . . . . . . . . . 632-069/003 . . . . 7-19 Wheel, Load. . . . . . . . . . . . . . . . . . . . 632-069/003 . . . . 7-29 Wheel, Load. . . . . . . . . . . . . . . . . . . . 632-069/007 . . . . 7-19 Wheel, Load. . . . . . . . . . . . . . . . . . . . 632-069/103 . . . . 7-19 Wheel, Load. . . . . . . . . . . . . . . . . . . . 632-069/103 . . . . 7-29 Wheel, Load. . . . . . . . . . . . . . . . . . . . 632-071/002 . . . . 7-32 Wheel, Load. . . . . . . . . . . . . . . . . . . . 632-071/003 . . . . 7-32 Wheel, Load. . . . . . . . . . . . . . . . . . . . 632-071/007 . . . . 7-32 Wheel, Load. . . . . . . . . . . . . . . . . . . . 632-071/103 . . . . 7-32 Wheel, Load. . . . . . . . . . . . . . . . . . . . 632-076/002 . . . . 7-31 Wheel, Load. . . . . . . . . . . . . . . . . . . . 632-076/003 . . . . 7-31 Wheel, Load. . . . . . . . . . . . . . . . . . . . 632-076/007 . . . . 7-31 Wheel, Load. . . . . . . . . . . . . . . . . . . . 632-076/103 . . . . 7-31 Wheel, Load. . . . . . . . . . . . . . . . . . . . 632-157/002 . . . . 7-19 Wheel, Load. . . . . . . . . . . . . . . . . . . . 632-157/002 . . . . 7-29 Wheel, Load. . . . . . . . . . . . . . . . . . . . 632-157/007 . . . . 7-19 Wheel, Load. . . . . . . . . . . . . . . . . . . . 632-157/007 . . . . 7-29 Wheel, Load. . . . . . . . . . . . . . . . . . . . 632-157/103 . . . . 7-19 Wheel, Load. . . . . . . . . . . . . . . . . . . . 632-157/103 . . . . 7-29 Wheel . . . . . . . . . . . . . . . . . . . . . . . . 632-421/CR7 . . . . 2-11 Wheel . . . . . . . . . . . . . . . . . . . . . . . . 671-041/07 . . . . . 2-13 Wire Assembly, Auxiliary . . . . . . . . . . . 850-136-998 . . . . . . 8-5 Wire Assembly, Snubber . . . . . . . . . . . 850-136-319 . . . . . 5-12 Wire Assembly, Snubber . . . . . . . . . . . 850-136-319 . . . . . 5-19 Yoke Weldment . . . . . . . . . . . . . . . . . 671-012/02 . . . . . 2-11

A-11

4/1/02

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Alphabetical Parts Index

PDPM - 0218

A-12

4/1/02

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Numerical Parts Index

APPENDIX B Part No.

Description

Numerical Parts Index Page

Part No.

029-005-390/013 .....Cable Assembly (F1 to MD-E1) ........... 5-11 029-005-390/013 .....Cable Assembly (F1 to MD-E1) ........... 5-19 029-005-450/014 .....Cable Assembly (F2 to MD-E2) ........... 5-11 029-005-450/014 .....Cable Assembly (F2 to MD-E2) ........... 5-19 030-504-010/003 .....Hose Assembly ................................... 6-3 030-504-021/003 .....Hose Assembly ................................... 6-3 060-205....................Clevis .............................................. 4-13 060-218....................Casting, Clevis ................................... 4-5 1002754/001 ..........Wheel (Red)....................................... 2-7 1002754/002 ..........Wheel (Neutral).................................. 2-7 1002754/003 ..........Wheel (Black)..................................... 2-7 1002754/007 ..........Wheel (Tan) ....................................... 2-7 1-012-070/04 ...........Connector ........................................ 3-14 1-012-070/04 ...........Connector ........................................ 5-19 1-012-070/04 ...........Connector, 2 Pin ............................... 5-11 1-012-070/05 ...........Connector, 12 Pin ............................. 5-29 1-012-071 .................Pin, Contact ..................................... 5-29 1-012-498 .................Plug, Sealing .................................... 5-29 1-012-500/002 .........Seal, Wire ....................................... 3-14 1-012-500/002 .........Seal, Wire, 2 Lead............................ 5-11 1-012-500/012 .........Seal, Wire (12 Circuit) ...................... 5-29 1-030-001 .................Strip, Terminal .................................... 8-5 1-030-002 .................Insulator............................................. 8-5 1-074-104/001 .........Standoff, Fuse................................... 5-11 1-074-104/001 .........Standoff, Fuse................................... 5-12 1-085-155/001 .........Knob, Coast Control.......................... 8-29 1-100-010 .................Relay............................................... 5-12 1-100-010 .................Relay............................................... 5-20 1-100-010 .................Relay............................................... 8-33 1-105-224/01 ...........Contact Assembly, Fixed .................... 5-31 1-105-224/01 ...........Contact Assembly, Fixed .................... 5-33 1-105-224/02 ...........Contact Assembly, Moving................. 5-31 1-105-224/02 ...........Contact Assembly, Moving................. 5-33 1-105-224/03 ...........Cover, Top ....................................... 5-31 1-105-224/03 ...........Cover, Top ....................................... 5-33 1-105-224/04 ...........Screw, Top Cover.............................. 5-31 1-105-224/04 ...........Screw, Top Cover.............................. 5-33 1-105-224/05 ...........Spring, Return .................................. 5-31 1-105-224/05 ...........Spring, Return .................................. 5-33 1-105-224/06 ...........Coil Assembly .................................. 5-31 1-105-224/07 ...........Contactor Tip Kit ............................... 5-31 1-105-224/08 ...........Cap, End ......................................... 5-31 1-105-224/09 ...........Shield, Dust...................................... 5-31 1-105-224/09 ...........Shield, Dust...................................... 5-33 1-105-224/10 ...........Bracket ............................................ 5-31 1-105-224/10 ...........Bracket ............................................ 5-33 1-105-224 .................Contactor Assembly .......................... 5-31 1-105-224 .................Contactor, Main ............................... 5-11 1-105-231/06 ...........Coil and Frame Assembly .................. 5-33 1-105-231/11 ...........Insulator, Main Terminal..................... 5-33 1-105-231/12 ...........Shroud, Upper, Steel ......................... 5-33 1-105-231/13 ...........Screw, Shroud .................................. 5-33 1-105-231 .................Contactor Assembly, EE ..................... 5-33 1-105-231 .................Contactor, Main ............................... 5-19 1-110-010 .................Relay............................................... 8-29 1-110-920/092 .........Resistor, Heater................................. 3-13 1-110-920/092 .........Resistor, Heater................................. 3-19 1-110-920/092 .........Resistor, Heater................................. 3-20 1-120-098 .................Potentiometer.................................... 3-14 1-120-098 .................Potentiometer.................................... 3-20 114-010-523 .............Screw, Bracket, Adjusting .................. 4-13 114-010-523 .............Screw, Brake Adjusting........................ 4-5 1-150-087 .................Switch, Lift Limit ................................ 5-13 1-150-087 .................Switch, Lift Limit ................................ 5-20

PDPM - 0218

Description

Page

1-150-324................. Microswitch ..................................... 4-13 1-150-324................. Microswitch ....................................... 4-5 1-150-324................. Microswitch ....................................... 4-9 1-150-324................. Switch ............................................. 5-19 1-150-324................. Switch, Lift Limit ................................ 5-12 1-150-376................. Switch, Rotary, 2 Position, Keyless ...... 5-35 1-150-380................. Switch, Rotary, 3 Position, Keyless ...... 5-35 1-150-383................. Switch ............................................. 3-14 1-150-383................. Switch ............................................. 3-20 1-150-384................. Switch ............................................. 3-14 1-150-385................. Actuator .......................................... 3-14 1-150-386................. Boot, Switch..................................... 8-29 1-150-386................. Boot, Switch..................................... 8-33 1-150-386................. Seal, Boot, Switch ............................ 3-14 1-150-391................. Switch, Key, 3 Position ...................... 5-35 1-150-392................. Switch, Key, 2 Position ...................... 5-35 1-150-418................. Switch ............................................. 3-20 1-150-418................. Switch, Function ............................... 3-13 1-150-418................. Switch, Function ............................... 3-14 1-150-418................. Switch, Function ............................... 3-19 1-150-418................. Switch, Function ............................... 3-20 1-150-429................. Switch, Rabbit/Horn ......................... 5-29 1-150-430................. Switch, Lift/Lower ............................. 5-29 1-150-437/001......... Switch, Lift ....................................... 8-19 1-150-437/002......... Switch, Lower................................... 8-19 1-150-437/003......... Switch, Horn .................................... 8-19 1-150-442................. Actuator, Lift Limit ............................. 5-13 1-150-442................. Actuator, Switch, Lift Limit .................. 5-20 1-150-445................. Switch, Jog ...................................... 3-13 1-150-445................. Switch, Jog ...................................... 3-20 1-150-446................. Switch ............................................. 8-33 1-150-447................. Switch ............................................. 8-33 1-150-449................. Switch ............................................. 8-29 1-150-450................. Switch ............................................. 8-29 1-187-094/003......... Controller, Motor .............................. 5-13 1-187-094/004......... Controller, Motor .............................. 5-13 1-187-098................. Controller, Motor .............................. 5-19 154-009-117/101..... Strap, Static ..................................... 5-19 247-011/005 ........... Tubing, Polyflo ................................... 6-3 360-037/001 ........... Roller .............................................. 7-23 360-037/003 ........... Roller .............................................. 7-23 360-067/001 ........... Spacer, Pull Rod ............................... 7-11 400-004 ................... Shaft, Drive Wheel ........................... 4-17 400-059/02 ............. Cam ............................................... 4-22 400-059/02 ............. Cam ............................................... 4-23 400-059/04 ............. Clip ................................................ 4-22 400-059/04 ............. Clip ................................................ 4-23 400-059/05 ............. Shoe Assembly................................. 4-22 400-059/05 ............. Shoe Assembly................................. 4-23 400-059/06 ............. Spring, Return .................................. 4-22 400-059/06 ............. Spring, Return .................................. 4-23 400-059/94 ............. Lever ............................................... 4-22 400-060/01 ............. Plate, Backing .................................. 4-22 400-060/01 ............. Plate, Backing .................................. 4-23 400-060 ................... Brake Assembly................................ 4-13 400-060 ................... Brake Assembly................................ 4-22 400-060 ................... Brake Assembly.................................. 4-5 400-080/01 ............. Lever, Spline .................................... 4-23 400-080/02 ............. Washer, Lock ................................... 4-23 400-080/03 ............. Nut ................................................. 4-23 400-080/04 ............. Bolt ................................................. 4-23 400-080 ................... Brake Assembly................................ 4-23 400-080 ................... Brake Assembly.................................. 4-9 400-137 ................... Gear, Helical Pinion, 20:1................. 4-17

B-1

4/1/02

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Numerical Parts Index

Part No.

Description

Page

Part No.

400-138 ................... Gear, Helical, 20:1...........................4-17 400-216 ................... Gear, Helical Pinion, 15:1 .................4-17 400-217 ................... Gear, Helical, 15:1...........................4-17 411-421/001 ........... Decal...............................................5-23 411-511/002 ........... Decal, Raymond ...............................2-35 411-511/015 ........... Decal, Raymond ...............................2-35 411-534 ................... Decal, Emergency Disconnect .............2-35 411-552 ................... Decal, Warning ................................2-35 411-582 ................... Decal, Made in Canada ....................2-35 411-633 ................... Decal, Caution, Bilingual ...................2-35 411-637/001 ........... Decal, Emergency Disconnect .............2-35 411-661/001 ........... Decal, Bypass ...................................2-35 411-681 ................... Decal, Replacement Instructions ..........2-35 411-693 ................... Decal, Operating Instructions..............2-35 411-773 ................... Decal, No Riding, Bilingual ................2-35 411-826 ................... Decal.................................................8-5 411-908 ................... Decal, Coast, Safety ..........................8-29 411-908 ................... Decal, Coast, Safety ..........................2-36 411-909 ................... Decal, Coast, Safety, Bilingual ............8-29 411-909 ................... Decal, Coast, Safety, Bilingual ............2-36 411-910 ................... Pinstripe ...........................................2-35 411-911 ................... Decal, Danger ..................................2-35 411-912 ................... Decal, Warning, French .....................2-35 411-920 ................... Decal, Torque Specifications ...............2-35 411-923 ................... Decal, Coast, Caution........................2-36 411-923 ................... Decal, Coast, Caution........................8-29 412-001 ................... Bumper ............................................8-33 412-093 ................... Decal, ISO 9001 ..............................2-35 412-469 ................... Decal, Coast, Safety ..........................8-23 412-471 ................... Decal, Coast Safety, Bilingual .............8-23 412-517 ................... Decal, No Riding ..............................2-35 412-526 ................... Decal, Installation Checkout................2-36 412-578 ................... Decal, Disassembly Warning ..............8-24 412-657 ................... Decal, 3 Position ...............................5-35 412-657 ................... Decal, Key Switch, 3 Position .............2-36 412-658 ................... Decal, 2 Position ...............................5-35 412-658 ................... Decal, Key Switch, 2 Position .............2-36 412-697 ................... Decal, Torque, Walkie .......................5-11 412-701 ................... Decal, Warning, French, ................................ Model 111.......................................8-29 412-702 ................... Decal, Warning ................................2-36 412-702 ................... Decal, Warning, French, ................................ Model 112.......................................8-29 412-721 ................... Decal, Fault Code Explanation............2-35 412-748 ................... Decal, Millennium .............................2-35 412-807 ................... Decal, Rabbit....................................2-36 412-829 ................... Decal, Lift Specification, U.S...............2-35 412-830 ................... Decal, Tow Specification, U.S. ............2-35 412-831 ................... Plate, Lift Specification, CDN ..............2-35 412-832 ................... Decal, Tow Specification, CDN ...........2-35 412-901/001 ........... Decal, Warning, U.S. ........................2-35 412-902/001 ........... Decal, Warning, Bilingual ..................2-35 412-903/001 ........... Decal, Warning, U.S. ........................2-35 412-904/001 ........... Decal, Warning, Bilingual ..................2-35 412-905/001 ........... Decal, Warning ................................2-36 412-906/001 ........... Decal, Warning, Bilingual ..................2-36 412-907/001 ........... Decal, Tow Warning..........................2-35 412-908/001 ........... Decal, Warning Tow, Bilingual ............2-35 412-911 ................... Label, Coast Activation ......................8-23 412-913 ................... Decal, CoastPRO™ ..........................2-36 413-035 ................... Pad, Leg Guard ................................2-35 413-069 ................... Bumper, Handle ..................................3-3 413-091/001 ........... Pad, Platform (Standard ................................ Operators Compartment) ...................2-35 413-091/002 ........... Pad, Platform Extension......................2-35 413-091/003 ........... Pad, Platform ....................................2-35 413-096 ................... Bumper, Handle ..................................3-9 441-015 ................... Bearing............................................7-29

4/1/02

Description

Page

441-015....................Bearing ........................................... 7-32 441-015....................Bearing, Non-Shielded ...................... 7-19 441-127....................Bearing ........................................... 2-11 441-127....................Bearing ........................................... 7-29 441-127....................Bearing ........................................... 7-32 441-127....................Bearing, Shield................................. 7-19 441-127....................Bearing, Shield................................. 7-31 442-205....................Bearing, Commutator End .................... 6-7 442-210....................Bearing, Drive End.............................. 6-7 447-043....................Bearing ........................................... 4-17 447-045....................Bearing, Cone .................................... 2-7 447-104....................Bearing ........................................... 4-17 447-105....................Bearing ........................................... 4-17 447-518....................Bearing, Cup...................................... 2-7 460-014....................Bushing ............................................. 3-3 460-061....................Bushing ........................................... 8-29 460-102....................Bushing ............................................. 3-9 460-187....................Bushing ........................................... 8-24 462-032....................Bushing, Flanged .............................. 4-21 462-230....................Bushing, Flanged .............................. 7-31 530-638....................Seal, Oil .......................................... 4-17 530-687....................Seal, Oil .......................................... 4-19 540-047/417............Nut ................................................... 6-9 540-068/417............Ring, Retaining, Internal....................... 6-9 540-068/418............Ring, Retaining, External...................... 6-9 540-116/400............Cylinder Assembly .............................. 6-3 540-116/400............Lift Cylinder........................................ 6-9 540-116/411............Housing, Barrel Weldment ................... 6-9 540-116/412............Piston, Machined ................................ 6-9 540-116/413............Piston, Rod Weldment.......................... 6-9 540-116/414............Gland, Machined ............................... 6-9 540-116/416............Spacer .............................................. 6-9 540-116/421............Seal Kit.............................................. 6-9 560-204/328............Bolt, Through...................................... 6-7 560-206/123............Valve, Flow Control ............................. 6-7 560-206/125............Valve, Relief ....................................... 6-7 560-206/129............Valve Stem ......................................... 6-7 560-206/131............Pump Assembly, Lift ............................. 6-7 560-207/113............Valve Assembly, Check ........................ 6-7 560-207/114............Coil, 24 Volt....................................... 6-7 560-213/01..............Seal Kit.............................................. 6-7 560-213/03..............Motor ................................................ 6-7 560-213/04..............Adapter Kit ........................................ 6-7 560-213/06..............Switch Start Service Kit ........................ 6-7 560-213/07..............Brush Set (Holder and Springs) ............. 6-7 560-217/05..............Reservoir Kit With Tubes ...................... 6-7 560-217/09..............Strainer ............................................. 6-7 560-217/135............Elbow Kit, With Vent Plug .................... 6-7 560-217....................Lift Pump and Motor Assembly.............. 6-3 560-217....................Lift Pump and Motor Assembly.............. 6-7 570-206/02..............Bearing ........................................... 5-41 570-206/02..............Bearing ........................................... 5-45 570-206/02..............Bearing ........................................... 5-47 570-214/512............Ring, Retaining ................................. 5-41 570-214/512............Ring, Retaining ................................. 5-45 570-214/512............Ring, Retaining ................................. 5-47 570-325/511............Armature and Fan Assembly............... 5-41 570-325/511............Armature and Fan Assembly............... 5-47 570-388/511............Bolt, End Head Commutator ............... 5-41 570-388/511............Bolt, End Head Commutator ............... 5-45 570-388/511............Bolt, End Head Commutator ............... 5-47 570-389/511............Field Coil Kit .................................... 5-45 570-446/516............Spring, Brush (4)............................... 5-41 570-446/516............Spring, Brush (4)............................... 5-45 570-446/516............Spring, Brush (4)............................... 5-47 570-449/514............Brush Box Assembly .......................... 5-41 570-449/514............Brush Box Assembly .......................... 5-45 570-449/514............Brush Box Assembly .......................... 5-47

B-2

PDPM - 0218

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Numerical Parts Index

Part No.

Description

Page

Part No.

570-450/511............Fan ................................................. 5-41 570-450/511............Fan ................................................. 5-45 570-450/511............Fan ................................................. 5-47 570-450/512............Armature and Fan Assembly............... 5-45 570-863/511............Field Coil Kit .................................... 5-41 570-863/513............Lead Assembly Kit ............................. 5-41 570-863/513............Lead Assembly Kit ............................. 5-45 570-863/513............Lead Assembly Kit ............................. 5-47 570-867/512............Head, Commutator End ..................... 5-41 570-867/512............Head, Commutator End ..................... 5-45 570-867/512............Head, Commutator End ..................... 5-47 570-869/500............Motor, Drive, ................................Models 112, 113, 114 ..................... 4-19 570-869/551............Brush (4 per) .................................... 5-41 570-869/551............Brush (4 per) .................................... 5-45 570-869/551............Brush (4 per) .................................... 5-47 570-869/700............Motor, Drive, ................................Models 112, 113, 114 ..................... 4-19 570-869/711............Armature ......................................... 5-43 570-869/712............Frame and Field Assembly ................. 5-43 570-869/713............Bushing, Flanged .............................. 5-43 570-869/718............Head, Commutator End ..................... 5-43 570-869/719............Brush Holder .................................... 5-43 570-869/723............Lead Assembly (A1) .......................... 5-43 570-869/724............Lead Assembly (A2) .......................... 5-43 570-869/725............Bearing, Commutator End .................. 5-43 570-869/726............Ring, Lock ........................................ 5-43 570-869/727............Ring, Lock ........................................ 5-43 570-869/728............Bushing, Flanged .............................. 5-43 570-869/735............Brush............................................... 5-43 570-869/736............Fan ................................................. 5-43 570-869/737............Sleeve ............................................. 5-43 570-869/738............Spring, Brush.................................... 5-43 570-870/500............Motor, Drive, Model 111................... 4-19 570-871/500............Motor, Drive (EE) ............................. 4-19 570-871/511............Frame and Field Coil Kit .................... 5-47 570-871/512............Band Assembly, Commutator .............. 5-47 570-871/513............Band Assembly, Fan .......................... 5-47 590-004/01..............Key ................................................. 5-35 590-507....................Fuse, 10 Amp..................................... 8-5 590-514....................Fuse, 15 Amp (FU3) .......................... 5-11 590-514....................Fuse, 15 Amp................................... 5-19 590-587/109............Fuse, 150 Amp (FU1) ........................ 5-12 590-587/109............Fuse, 150 Amp................................. 5-23 590-587/113............Fuse, 250 Amp (FU2) ........................ 5-11 590-587/113............Fuse, 250 Amp................................. 5-23 590-628/001............Horn, Alarm ....................................... 8-2 590-640/101............Horn, 24 Volt ................................... 5-34 590-701....................Battery Connector ............................. 5-37 590-741/005............Sleeve ............................................. 5-37 591-629/001............Indicator Assembly, LED ..................... 5-19 591-629/001............Indicator, LED Red............................. 5-11 591-629/001............Light, Indicator.................................. 3-14 600-234....................Clamp, Cable................................... 5-12 600-234....................Clamp, Cable................................... 5-20 600-253....................Grommet ......................................... 8-19 600-316....................Grip, Cable ..................................... 5-13 600-316....................Grip, Cable ..................................... 5-20 610-307....................Shaft, Flexible................................... 3-23 611-028....................Strap ............................................... 5-11 611-028....................Strap ............................................... 5-19 611-028....................Strap ............................................... 8-19 611-029....................Strap ................................................. 8-2 611-035....................Tubing, Shrinkable ............................ 5-19 611-044....................Mount, Strap .................................... 5-11 611-044....................Mount, Strap .................................... 5-19 611-044....................Mount, Strap .................................... 8-19 611-070/005............Sheath, Expando .............................. 5-13

PDPM - 0218

Description

Page

611-070/005 ........... Sheath, Expando .............................. 5-20 630-229/001 ........... Tire, Rubber ..................................... 4-15 630-229/002 ........... Tire, Rubber ..................................... 4-15 630-356/001 ........... Tire, Rubber, Reinforced .................... 4-15 630-356/002 ........... Tire, Rubber, Reinforced .................... 4-15 632-069/002 ........... Wheel, Load .................................... 7-19 632-069/002 ........... Wheel, Load .................................... 7-29 632-069/003 ........... Wheel, Load .................................... 7-19 632-069/003 ........... Wheel, Load .................................... 7-29 632-069/007 ........... Wheel, Load .................................... 7-19 632-069/007 ........... Wheel, Load, Standard ..................... 7-29 632-069/103 ........... Wheel, Load .................................... 7-19 632-069/103 ........... Wheel, Load .................................... 7-29 632-071/002 ........... Wheel, Load .................................... 7-32 632-071/003 ........... Wheel, Load .................................... 7-32 632-071/007 ........... Wheel, Load .................................... 7-32 632-071/103 ........... Wheel, Load .................................... 7-32 632-076/002 ........... Wheel, Load .................................... 7-31 632-076/003 ........... Wheel, Load .................................... 7-31 632-076/007 ........... Wheel, Load .................................... 7-31 632-076/103 ........... Wheel, Load .................................... 7-31 632-091/001 ........... Tire, Poly ......................................... 4-15 632-091/002 ........... Tire, Poly ......................................... 4-15 632-091/003 ........... Tire, Poly ......................................... 4-15 632-091/103 ........... Tire, Poly ......................................... 4-15 632-157/002 ........... Wheel, Load .................................... 7-19 632-157/002 ........... Wheel, Load .................................... 7-29 632-157/007 ........... Wheel, Load .................................... 7-19 632-157/007 ........... Wheel, Load .................................... 7-29 632-157/103 ........... Wheel, Load .................................... 7-19 632-157/103 ........... Wheel, Load .................................... 7-29 632-421/CR7 ........... Wheel............................................. 2-11 671-012/001 ........... Caster Assembly (Option 113) ........... 2-11 671-012/001 ........... Caster Assembly (Option 113) ............. 2-9 671-012/02 ............. Yoke Weldment ................................ 2-11 671-012/03 ............. Seal, Felt ......................................... 2-11 671-012/04 ............. Bearing, Thrust ................................. 2-11 671-012/07 ............. Bearing, Cup ................................... 2-11 671-012/08 ............. Bearing, Cone.................................. 2-11 671-012/12 ............. Spring, Compression......................... 2-11 671-012/13 ............. Spring, Compression......................... 2-11 671-012/14 ............. Locator, Spring ................................. 2-11 671-012/16 ............. Bushing ........................................... 2-11 671-012/17 ............. Pin Hinge Assembly .......................... 2-11 671-012/22 ............. Fitting, Lubrication ............................ 2-11 671-015/07 ............. Pin, Roll........................................... 2-11 671-015/08 ............. Cap, Hub ........................................ 2-11 671-015/101 ........... Plate Assembly ................................. 2-11 671-015/12 ............. Shroud Assembly.............................. 2-11 671-015/15 ............. Pin Hinge Assembly .......................... 2-11 671-015/16 ............. Axle Assembly ................................. 2-11 671-015/17 ............. Axle Assembly ................................. 2-11 671-015/18 ............. Pin, Roll........................................... 2-11 671-041/01 ............. Housing .......................................... 2-13 671-041/02 ............. Plate, Base....................................... 2-13 671-041/03 ............. Block, Torsion................................... 2-13 671-041/05 ............. Arm, Wheel Mounting ...................... 2-13 671-041/06 ............. Spacer Tube..................................... 2-13 671-041/07 ............. Wheel............................................. 2-13 671-041/08 ............. Bearing, Wheel................................ 2-13 671-041/09 ............. Spacer, Wheel ................................. 2-13 671-041/10 ............. Washer, Thrust ................................. 2-13 671-041/11 ............. Bearing, Thrust ................................. 2-13 671-041/12 ............. O-Ring ............................................ 2-13 671-041/13 ............. Bearing, Cup ................................... 2-13 671-041/14 ............. Bearing, King Pin ............................. 2-13 671-041/15 ............. Shield, Bearing ................................ 2-13 671-041/16 ............. Nut, King Pin ................................... 2-13

B-3

4/1/02

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Numerical Parts Index

Part No.

Description

Page

Part No.

671-041/17 ............. Pin, King ..........................................2-13 671-041/18 ............. Axle, Wheel .....................................2-13 671-041/19 ............. Bolt, Assembly ..................................2-13 671-041/20 ............. Fitting, Grease ..................................2-13 671-041/21 ............. Nut, Lock .........................................2-13 671-042/04 ............. Plate, Adjusting.................................2-13 671-042/22 ............. Bolt, Assembly ..................................2-13 671-042 ................... Caster Assembly ................................ (Springless Standard)...........................2-9 671-042 ................... Caster Assembly (Standard)................2-13 683-007 ................... Chain ................................................8-9 701-251 ................... Screw ..............................................3-14 701-251 ................... Screw ..............................................3-20 716-020 ................... Bolt, Shoulder ...................................8-29 7-441-201/002 ........ Bearing............................................4-19 7-448-001/047 ........ Cam Follower .....................................3-3 7-448-001/047 ........ Follower, Cam ....................................3-9 7-460-001/001 ........ Bearing, Sleeve.................................7-11 7-460-004/001 ........ Bearing, Sleeve.................................7-23 7-460-004/002 ........ Bearing, Sleeve.................................7-19 7-460-004/002 ........ Sleeve, Bearing.................................7-29 7-460-004/003 ........ Bearing, Sleeve.................................7-23 7-460-004/004 ........ Bearing, Sleeve.................................7-11 7-460-004/004 ........ Bearing, Sleeve.................................7-23 7-460-004/005 ........ Bearing, Sleeve.................................7-21 7-460-004/005 ........ Bearing, Sleeve...................................7-7 7-460-004/006 ........ Bearing, Sleeve.................................7-31 7-460-004/006 ........ Sleeve, Bearing.................................7-29 7-460-004/008 ........ Bearing, Sleeve.................................7-23 7-460-005/001 ........ Bushing..............................................7-5 7-460-005/002 ........ Bushing..............................................7-5 7-590-004/001 ........ Switch, Push Button............................3-20 771-016 ................... Washer..............................................7-7 771-156 ................... Washer............................................7-32 7-750-808 ................ Nut, Brass ........................................5-23 7-775-108 ................ Washer, Flat, Brass............................5-23 780-330/001 ........... Bearing, Sleeve, Grooved ..................7-21 780-330/001 ........... Bearing, Sleeve, Grooved ....................7-7 780-330/002 ........... Bearing, Sleeve, Grooved ..................7-21 782-405 ................... Plug, Vent .........................................4-17 782-416 ................... Plug, Hex .........................................4-17 782-426 ................... Plug, Pipe.........................................4-17 792-211/006 ........... Tee, Male Branch Elbow ......................6-3 792-212/009 ........... Elbow, 90 Degree, Male ......................6-3 792-478 ................... Elbow, 45 Degree ...............................6-3 792-480 ................... Tee, Swivel .........................................6-3 792-514 ................... Elbow, Swivel, 90 Degree ....................6-3 792-521 ................... Elbow, 90 Degree ...............................6-3 792-568 ................... Connector, O.R.B. Male .......................6-3 792-637 ................... Adaptor, O.R.B ...................................6-3 810-488/014 ........... Ring, Push on Retainer .......................2-41 810-740 ................... Pin ..................................................8-29 810-746 ................... Pin, Roll ...........................................7-27 810-747 ................... Pin, Spiral ........................................7-29 810-762 ................... Pin ..................................................7-31 810-904 ................... Pin, Cotter ..........................................4-9 810-930 ................... Pin, Cotter ..........................................2-7 811-145 ................... Pin, Roll ...........................................7-15 811-301 ................... Clamp .............................................8-23 811-325/006 ........... Clamp, Cable ...................................5-11 811-325/006 ........... Clamp, Cable ...................................5-19 811-325/007 ........... Clamp, Cable ...................................8-19 811-873 ................... Pin, Ball Lock ......................................3-5 811-878 ................... Stud...................................................2-5 811-880 ................... Spring, Ejector ....................................2-5 811-882 ................... Retainer .............................................2-5 812-000-178 ............ Pin ....................................................4-5 813-570/002 ........... Nail, Grip ........................................2-36

4/1/02

Description

Page

828-000-987 .............Sleeve ............................................... 3-9 828-001-335/006 .....Shaft, Roller ..................................... 2-41 828-001-335/007 .....Shaft, Roller ..................................... 2-41 828-001-335/008 .....Shaft, Roller ..................................... 2-41 828-001-335/016 .....Shaft, Roller ..................................... 2-41 828-001-429/006 .....Spacer, Pipe..................................... 7-15 828-001-429/007 .....Pipe, Spacer .................................... 2-41 828-001-429/010 .....Pipe, Spacer .................................... 2-41 828-001-429/022 .....Pipe, Spacer .................................... 2-41 828-001-429/023 .....Pipe, Spacer .................................... 2-41 828-003-193 .............Bolt, Hub ......................................... 4-15 828-004-080 .............Plug, Filler........................................ 4-17 828-005-547 .............Ring Set Kit ...................................... 4-17 828-005-559 .............Insulator, Pass Through ...................... 5-23 828-005-616/001 .....Stud, Pass Through, M8..................... 5-23 828-006-726 .............Roller, Battery ................................... 2-41 828-006-727/008 .....Roller Assembly ................................ 2-39 828-006-727/010 .....Roller Assembly ................................ 2-39 828-006-727/011 .....Roller Assembly ................................ 2-39 828-006-727/012 .....Roller Assembly ................................ 2-39 828-006-843 .............Pocket, Manual................................. 2-35 830-044....................Spring, Lever Return ............................ 4-9 830-204....................Spring, Compression ......................... 3-13 830-204....................Spring, Compression ......................... 3-19 830-226....................Spring ............................................... 4-5 830-228....................Spring, Compression ......................... 8-33 830-238....................Spring, Coast ................................... 8-29 830-246....................Spring, Compression ......................... 8-24 830-249....................Spring, Compression ........................... 3-3 830-337....................Spring, Handle Return ......................... 3-9 830-339....................Spring, Handle Return ....................... 4-21 830-341....................Spring, Parking Brake........................ 4-21 830-346....................Spring, Handle ................................. 8-29 830-347....................Spring, Torsion ................................. 3-23 830-424....................Spring ............................................. 4-13 830-424....................Spring ............................................... 4-5 840-018....................Fitting, Grease.................................. 7-19 840-018....................Fitting, Grease.................................. 7-23 840-018....................Fitting, Grease.................................. 7-29 840-018....................Fitting, Grease.................................. 7-31 840-018....................Fitting, Grease, 65 Degree ................ 7-11 840-018....................Fitting, Grease, 65 Degree, ................................1/8 in. PTF ...................................... 7-21 840-018....................Fitting, Grease, 65 Degree, ................................1/8 in. PTF ........................................ 7-7 840-030....................Fitting, Grease.................................... 7-5 840-033....................Fitting, Grease.................................. 7-11 840-033....................Fitting, Grease.................................. 7-23 840-033....................Fitting, Grease.................................... 7-5 840-033....................Fitting, Grease, Straight ..................... 7-19 840-033....................Fitting, Grease, Straight ..................... 7-29 840-035....................Fitting, Grease.................................. 7-23 840-038....................Fitting, Grease.................................. 4-17 840-059....................Fitting, Grease.................................. 4-17 841-111....................Fitting, Grease.................................. 7-31 841-111....................Fitting, Grease.................................. 7-32 841-112....................Fitting, Grease.................................... 2-7 850-007....................Ball, 1/4 in. Diameter ....................... 8-25 850-010-110 .............Pad ................................................. 4-13 850-015....................Ball 1/2 in....................................... 4-17 850-017....................Ball 9/16 in..................................... 4-17 850-135-024 .............Pin, Eccentric.................................... 7-11 850-135-353 .............Coupler Assembly ............................... 8-9 850-135-356 .............Coupling, Eye and Pin Weldment.......... 8-9 850-135-429 .............Cover .............................................. 4-17 850-135-634 .............Shaft, Load Wheel ............................ 7-29 850-135-634 .............Shaft, Wheel .................................... 7-19 850-135-758 .............Cup, Spring ..................................... 8-33

B-4

PDPM - 0218

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Numerical Parts Index

Part No.

Description

Page

Part No.

850-135-891 .............Strap, Retainer.................................. 4-15 850-135-901 .............Bushing Machining ............................. 3-3 850-135-901 .............Bushing Machining ............................. 3-5 850-135-901 .............Bushing, Machining ............................ 3-9 850-135-941 .............Shaft, Brake ....................................... 3-3 850-135-943 .............Retainer, Shaft .................................. 8-23 850-135-943 .............Retainer, Shaft .................................. 8-29 850-135-946 .............Gear, Potentiometer .......................... 3-13 850-135-946 .............Gear, Potentiometer .......................... 3-19 850-135-947/101 .....Button, Horn (Red)............................. 3-29 850-135-947/102 .....Button, Lower (Red) ........................... 3-29 850-135-947/103 .....Button, Lift (Red)................................ 3-29 850-135-959 .............Bearing, Handle ............................... 3-23 850-135-961 .............Actuator, Brake................................. 4-21 850-135-964 .............Shaft, Brake Actuator ........................ 4-21 850-135-965 .............Handle, Left Hand Brake .................... 4-21 850-135-966 .............Handle, Right Hand Brake ................. 4-21 850-135-973/001 .....Handle Assembly, Brake .................... 3-19 850-135-973/001 .....Handle Assembly, Brake .................... 4-21 850-135-976/001 .....Button Assembly, Nose (Red) .............. 3-13 850-135-976/001 .....Button Assembly, Nose (Red) .............. 3-19 850-135-977 .............Plug, Jog Switch................................ 3-13 850-135-977 .............Plug, Jog Switch................................ 3-19 850-135-985 .............Shaft, Cam Drive .............................. 3-23 850-136-142/001 .....Harness, Manual Coast, ................................Standard ......................................... 5-12 850-136-319 .............Wire Assembly, Snubber.................... 5-12 850-136-319 .............Wire Assembly, Snubber.................... 5-19 850-136-376/001 .....Cover .............................................. 3-29 850-136-425/002 .....Suppressor Assembly......................... 5-12 850-136-425/002 .....Suppressor Assembly......................... 5-19 850-136-712 .............Shim ............................................... 3-29 850-136-824 .............Actuator, Auto-Coast ......................... 8-25 850-136-854 .............Diode Assembly................................ 5-12 850-136-854 .............Module Assembly, Diode ................... 5-20 850-136-856 .............Module, Diode ................................. 3-13 850-136-856 .............Module, Diode, Coast ....................... 3-20 850-136-863 .............Block, Fuse....................................... 5-11 850-136-863 .............Block, Fuse......................................... 8-5 850-136-869 .............Harness, Function ............................. 3-20 850-136-878 .............Harness, Function ............................. 3-19 850-136-896 .............Harness, Function ............................. 3-13 850-136-896 .............Harness, Function ............................. 3-20 850-136-897 .............Harness, Function ............................. 3-13 850-136-897 .............Harness, Function ............................. 3-19 850-136-902 .............Harness, Hour/Battery ................................With Lift Interrupt ................................ 8-3 850-136-923 .............Diode Assembly ................................(For Auto-Coast Solenoid) .................. 5-12 850-136-927 .............Harness, Travel ................................. 3-13 850-136-928 .............Harness, Travel ................................. 3-19 850-136-929 .............Harness, Travel ................................. 3-13 850-136-930 .............Harness, Travel, Cold Storage ............ 3-19 850-136-955 .............Harness, Travel Alarm ......................... 8-2 850-136-958/001 .....Harness, Auto-Coast, Standard ........... 5-12 850-136-958/101 .....Harness, Auto-Coast.......................... 5-12 850-136-961 .............Module Assembly, Hour Meter............ 5-19 850-136-961 .............Module, Hour Meter Control .............. 5-11 850-136-964 .............Harness, Switch Override .................. 3-20 850-136-969 .............Battery Connector Assembly ............... 5-11 850-136-969 .............Battery Connector Assembly ............... 5-37 850-136-971/001 .....Harness, Speed Restrict, Standard ...... 5-12 850-136-973/001 .....Harness, No Coast, Model 112 ......... 5-20 850-136-973/001 .....Harness, No Coast, Standard............. 5-12 850-136-973/101 .....Harness, No Coast ........................... 5-12 850-136-976 .............Bar, Bus (M1-2 to B(+)) ...................... 5-19 850-136-976 .............Bar, Bus (M1-2 to B+) ........................ 5-11 850-136-981/001 .....Jumper, No Coast, Standard .............. 5-12

PDPM - 0218

Description

Page

850-136-981/101..... Jumper, No Coast............................. 5-12 850-136-982............. Harness, Jog/Diode ................................ (112 Auto-Coast) .............................. 3-13 850-136-984............. Harness, Jog/Diode ................................ (112 Manual Coast) ......................... 3-14 850-136-984............. Harness, Jog/Diode (Manual Coast) ... 3-19 850-136-990/001..... Jumper Assembly, No Coast, ................................ Standard ......................................... 5-13 850-136-990/101..... Jumper Assembly, No Coast............... 5-13 850-136-998............. Wire Assembly, Auxiliary .................... 8-5 850-136-999............. Cable Assembly, Auxiliary ................... 8-5 850-137-285............. Shaft, Wheel.................................... 7-31 850-137-290............. Shaft, Handle Pivot ............................. 3-5 850-137-293............. Pin, Lock, Shaft, Handle ...................... 3-5 850-137-299/001..... Control Assembly (Red) ..................... 3-13 850-137-299/001..... Control Assembly (Red) ..................... 3-19 850-137-325............. Rod, Brake Adjusting .......................... 3-3 850-137-327............. Adjuster Weldment ........................... 8-29 850-137-420............. Rod, Coast ...................................... 8-29 850-137-457............. Actuator, Coast ................................ 8-29 850-137-459............. Shaft, Pivot, Coast ............................ 8-29 850-137-470............. Base, Handle Mount With Coast .......... 3-5 850-137-478............. Cable Assembly ................................. 3-5 850-137-482............. Disc, Stop.......................................... 3-9 850-137-560............. Bracket, Switch................................. 3-14 850-137-584............. Spring Adjuster .................................. 3-3 850-137-664............. Pivot, Tandem Weldment ................... 7-31 850-137-689............. Retainer, Spring, Coast ..................... 8-29 850-137-719............. Rod, Coast Connecting ..................... 8-23 850-137-720............. Plunger, Coast Actuator ..................... 8-25 850-137-722............. Retainer, Spring................................ 8-24 850-137-733............. Bracket, Mounting ............................ 8-25 850-137-755............. Actuator Assembly, Auto-Coast ........... 8-23 850-137-755............. Actuator Assembly, Auto-Coast ........... 8-25 850-137-755............. Rod, Brake Adjusting .......................... 3-9 850-137-775............. Spacer, Spring ................................... 3-9 850-137-776............. Clipboard........................................ 8-10 850-137-776............. Clipboard, Raymond......................... 8-13 850-137-780............. Lever, Brake Bushing Assembly ............. 3-9 850-137-781............. Arm, Brake Actuator ........................... 3-3 850-137-782............. Plate Tie .......................................... 3-27 850-137-786............. Plate, Tie Anchor .............................. 3-27 850-137-805............. Cover, Top ....................................... 4-19 850-137-808............. Spring Seat Mount.............................. 3-3 850-137-819............. Bracket, Brake.................................... 4-5 850-137-820............. Bracket, Switch................................. 4-13 850-137-820............. Bracket, Switch................................... 4-5 850-137-822............. Bumper ........................................... 8-24 850-137-839/002..... Console........................................... 2-35 850-137-841/002..... Console........................................... 2-35 850-137-842/002..... Console........................................... 2-35 850-137-867/101..... Cover, Switch Assembly (Red) ............ 3-13 850-137-867/101..... Cover, Switch Assembly (Red) ............ 3-19 850-137-867/102..... Cover, Switch Assembly (Red) ............ 3-19 850-137-867/103..... Cover, Switch Assembly ................................ (With Override)................................ 3-19 850-137-868............. Cover, Handle.................................. 3-13 850-137-869............. Cover, Handle.................................. 3-19 850-137-870/001..... Pad, Platform ................................... 2-36 850-137-885............. Mount, Spring Machined................... 8-33 850-137-898............. Shaft, Handle Pivot ............................. 3-9 850-137-956............. Adapter, Jog Switch .......................... 3-13 850-137-976............. Anchor, Cable.................................... 4-9 850-137-977............. Bracket, Switch................................... 4-9 850-138-038............. Adapter, Motor Machining ................ 4-13 850-138-046............. Mount, Heater.................................. 8-23 850-138-055............. Bracket............................................ 8-29 850-138-055............. Bracket............................................ 8-33

B-5

4/1/02

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Numerical Parts Index

Part No.

Description

Page

Part No.

850-138-055 ............ Bracket, Alarm ....................................8-2 850-138-076 ............ Lever Assembly, Cam/Return ..............3-23 850-138-089 ............ Adapter, Motor Machining ...................4-9 850-138-089 ............ Adapter, Motor ...................................4-5 850-138-101 ............ Bracket, Potentiometer........................3-13 850-138-101 ............ Bracket, Potentiometer........................3-19 850-138-108/001 .... Handle Arm Assembly .......................3-13 850-138-108/001 .... Handle Arm Assembly .......................3-27 850-138-108/003 .... Handle Arm Assembly .......................3-27 850-138-108/003 .... Handle Arm Assembly .......................3-19 850-138-111 ............ Hub, Wheel .....................................4-15 850-138-112/001 .... Wheel Assembly, Drive ......................4-15 850-138-112/002 .... Wheel Assembly, Drive ......................4-15 850-138-112/003 .... Wheel Assembly, Drive ......................4-15 850-138-112/004 .... Wheel Assembly, Drive ......................4-15 850-138-112/006 .... Wheel Assembly, Drive ......................4-15 850-138-145 ............ Button, Rabbit, Right (Rail) ..................5-29 850-138-146 ............ Button, Rabbit, Left (Rail) ....................5-29 850-138-148 ............ Plate, Bumper, Models 113, 114 ........8-16 850-138-177 ............ Actuator, Coast Spring.......................8-25 850-138-231 ............ Shaft, Truck Link ..................................7-5 850-138-232 ............ Shaft, Truck Link ..................................7-5 850-138-244 ............ Shim, Caster.......................................2-9 850-138-253 ............ Cable, Brake ....................................3-19 850-138-301 ............ Slider...............................................7-17 850-138-316 ............ Bellcrank, Right Hand, Machining .......7-21 850-138-316 ............ Bellcrank, Right Hand, Machining .........7-7 850-138-317 ............ Bellcrank, Left Hand, Machining..........7-21 850-138-317 ............ Bellcrank, Left Hand, Machining............7-7 850-138-318 ............ Shaft, Rear Link (Pull Rod) ...................7-21 850-138-318 ............ Shaft, Rear Link (Pull Rod) .....................7-7 850-138-324 ............ Bellcrank Subassembly, Left Hand........7-21 850-138-324 ............ Bellcrank Subassembly, Left Hand..........7-7 850-138-325 ............ Bellcrank Subassembly, Right Hand .....7-21 850-138-325 ............ Bellcrank Subassembly, Right Hand .......7-7 850-138-331 ............ Bracket, Shrink Wrap and ................................ Tray Holder ......................................8-13 850-138-340 ............ Shaft, Bellcrank ...................................7-7 850-138-344 ............ Shaft, Brake Lever ...............................3-9 850-138-345 ............ Base, Handle Mount ............................3-3 850-138-346 ............ Base, Handle Mount ............................3-3 850-138-347 ............ Shaft, Rear Link (Pull Rod) ...................7-21 850-138-348 ............ Bellcrank, Left Hand, Machining..........7-21 850-138-349 ............ Bellcrank, Right Hand, Machining .......7-21 850-138-350 ............ Bellcrank Subassembly, Left Hand........7-21 850-138-351 ............ Bellcrank Subassembly, Right Hand .....7-21 850-138-364 ............ Brake Lock Weldment ........................4-21 850-138-365 ............ Actuator, Parking Brake .....................4-21 850-138-367 ............ Bracket, Brake ..................................4-21 850-138-374 ............ Link, Suspension..................................2-7 850-138-375 ............ Handle, Machined ............................3-27 850-138-377 ............ Arm, Machined.................................3-27 850-138-385 ............ Arm, Machined.................................3-27 850-138-393 ............ Cover ..............................................3-29 850-138-426 ............ Bracket, Auto-Coast ...........................8-23 850-138-427 ............ Mat Platform Kit ................................2-35 850-138-446/001 .... Frame Weldment, Battery Roller ..........2-39 850-138-446/002 .... Frame Weldment, Battery Roller ..........2-39 850-138-446/003 .... Frame Weldment, Battery Roller ..........2-39 850-138-448 ............ Skirt, Rubber.....................................8-14 850-138-449 ............ Cover ..............................................8-15 850-138-449 ............ Cover, Electrical Assembly..................2-36 850-138-456 ............ Pin, Tractor Link Support.......................7-5 850-138-459 ............ Shaft, Brake Lever ...............................3-9 850-138-471/001 .... Tray, Battery Top Kit...........................8-10 850-138-472 ............ Tray, Tote .........................................8-10 850-138-472 ............ Tray, Tote .........................................8-13 850-138-499/001 .... Roller Kit Installation, Battery ..............2-39

4/1/02

Description

Page

850-138-499/002 .....Roller Kit Installation, Battery .............. 2-39 850-138-499/003 .....Roller Kit Installation, Battery .............. 2-39 850-138-500 .............Roller Kit Installation, Battery .............. 2-39 850-138-508 .............Retainer, Tractor Skirt ........................ 8-14 850-138-586 .............Plate, Switch .................................... 8-19 850-138-599 .............Pad, Back ........................................ 2-35 850-138-601 .............Pocket, Manual................................. 2-35 850-138-616 .............Guide, Spring Seat ............................. 3-3 850-138-653 .............Button, Horn (Rail)............................. 5-29 850-138-654 .............Button, Lower/Lift (Rail) ...................... 5-29 850-138-681 .............Bracket, Lift Limit ............................... 5-13 850-138-681 .............Bracket, Lift Limit ............................... 5-20 850-138-684 .............Mount, Rubber.................................... 2-7 850-138-730 .............Ring, Slewing, Machined................... 4-17 850-138-732 .............Case, Main ...................................... 4-17 850-138-733 .............Housing ........................................... 8-24 850-138-735/015 .....Drive Unit Assembly, Lower, (EE) ......... 4-15 850-138-735/017 .....Drive Unit Assembly, Lower, ................................Models 112, 113, 114 ..................... 4-15 850-138-735/020 .....Drive Unit Assembly, Lower, ................................Model 111 ...................................... 4-15 850-138-736 .............Spacer, Bell Crank .............................. 7-5 850-138-737 .............Plate, Fuse Mount................................ 8-5 850-138-752 .............Pin, Roll ........................................... 7-15 850-138-757 .............Strip, Magnetic................................. 8-10 850-138-759/001 .....Backrest........................................... 8-13 850-138-759/002 .....Backrest........................................... 8-13 850-138-760/001 .....Backrest........................................... 8-13 850-138-760/002 .....Backrest........................................... 8-13 850-138-767 .............Cap, Handle, Right Hand .................. 3-13 850-138-767 .............Cap, Handle, Right Hand .................. 3-19 850-138-768 .............Cap, Handle, Left Hand..................... 3-13 850-138-768 .............Cap, Handle, Left Hand..................... 3-19 850-138-799/048 .....Backrest and Tray, Load, Kit ............... 8-13 850-138-799/060 .....Backrest and Tray, Load, Kit ............... 8-13 850-138-799/148 .....Backrest and Tray, Load, Kit ............... 8-13 850-138-799/160 .....Backrest and Tray, Load, Kit ............... 8-13 850-138-802 .............Guard, Debris Diversion .................... 7-19 850-138-802 .............Guard, Debris Diversion .................... 7-29 850-138-807/002 .....Fork, Trail ........................................ 7-19 850-138-822 .............Spacer ............................................ 8-23 850-138-836 .............Shaft, Front Fork ............................... 7-15 850-138-842 .............Bracket ............................................ 3-29 850-138-850 .............Block, Pivot, Left Hand ....................... 7-27 850-138-851 .............Block, Pivot, Right Hand..................... 7-27 850-138-862/001 .....Grip, Handle.................................... 3-23 850-138-896 .............Shaft, Front Fork ............................... 7-27 850-138-897 .............Seat Assembly, Spring ....................... 8-24 850-138-898 .............Spring Assembly, Auto-Coast.............. 8-23 850-138-898 .............Spring Assembly, Auto-Coast.............. 8-24 850-138-911 .............Cover, Top (EE) ................................. 4-19 850-138-919 .............Enclosure Weldment.......................... 5-23 850-138-920 .............Enclosure Lid .................................... 5-23 850-138-930 .............Support Machine, Coast .................... 8-29 850-138-935 .............Button, Jog Switch ............................. 3-13 850-138-935 .............Button, Jog Switch ............................. 3-20 850-138-936 .............Mount, Coast Machined .................... 8-33 850-138-940 .............Bracket, Switch Interlock .................... 8-33 850-138-966 .............Shaft, Bottom Link ............................... 7-5 850-138-970 .............Bracket, Switch ................................. 5-12 850-138-970 .............Bracket, Switch ................................. 5-19 850-138-981 .............Spacer, Tube .................................... 7-27 850-138-995 .............Adapter, Motor................................... 4-5 850-138-996 .............Shaft, Handle Pivot ............................. 3-3 850-139-001 .............Harness, Horn .................................. 5-34 850-139-011 .............Resistor Assembly................................ 8-2 850-139-012 .............Harness, Heater................................ 8-23 850-139-028/019 .....Cable, Tractor, Load Backrest ............. 8-19

B-6

PDPM - 0218

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Numerical Parts Index

Part No.

Description

Page

Part No.

850-139-028/025 .....Cable, Tractor, Load Backrest ............. 8-19 850-139-029 .............Cable, Platform, Load Backrest ........... 8-19 850-139-031/001 .....Harness, Rabbit Handle, ................................Model 113 ...................................... 5-20 850-139-031/001 .....Harness, Rabbit Handle, Standard ...... 5-12 850-139-031/101 .....Harness, Rabbit Handle ..................... 5-13 850-139-032 .............Harness, Rabbit Switch ...................... 3-20 850-139-033/001 .....Jumper, Rabbit, No Coast, ................................Model 113 ...................................... 5-20 850-139-054 .............Enclosure Assembly, Fuse ................... 5-19 850-139-055 .............Holder Assembly, Fuse....................... 5-19 850-139-057 .............Battery Connector Assembly ............... 5-19 850-139-057 .............Battery Connector Assembly ............... 5-37 850-139-059 .............Switch Assembly, Jog ........................ 3-13 850-139-059 .............Switch Assembly, Jog ........................ 3-20 850-139-065 .............Switch Assembly, Interlock.................. 8-33 850-139-068 .............Harness, Jog .................................... 3-13 850-139-068 .............Harness, Jog .................................... 3-20 850-139-077 .............Harness Assembly, Interlock ............... 8-33 850-139-077 .............Harness, Switch Interlock ................... 8-29 850-139-079 .............Sleeve, Eccentric............................... 7-21 850-139-083 .............Suppressor Assembly......................... 8-29 850-139-083 .............Suppressor Assembly......................... 8-33 850-139-084 .............Guard, Spring .................................... 3-9 850-139-105 .............Block, Pivot, Left Hand ....................... 7-27 850-139-106 .............Block, Pivot, Right Hand..................... 7-27 850-139-109 .............Shaft, Front Fork ............................... 7-27 850-139-142/001 .....Harness, Manual Coast, Model 112 ... 5-20 850-139-142/101 .....Harness, Manual Coast ..................... 5-12 850-139-143/001 .....Harness, Coast, Model 113 ............... 5-20 850-139-143/001 .....Harness, Coast, Standard .................. 5-12 850-139-143/101 .....Harness, Coast ................................. 5-12 850-139-145 .............Module, Case .................................. 5-29 850-139-147/001 .....Case Module/Harness Assembly ........ 5-29 850-139-147/101 .....Case Module/Harness Assembly ........ 5-29 850-139-149/001 .....Switch Assembly ............................... 5-29 850-139-149/101 .....Switch Assembly ............................... 5-29 850-139-155/001 .....Gate, Battery.................................... 2-39 850-139-155/002 .....Gate, Battery.................................... 2-39 850-139-155/003 .....Gate, Battery.................................... 2-39 850-139-158 .............Gate, Battery.................................... 2-39 850-139-168 .............Axle Weldment, Suspension ................. 2-7 850-139-170 .............Spacer, Wheel ................................... 2-7 850-139-183/ ...........Meter Installation ................................ 8-3 850-139-192 .............Bracket, Switch Interlock .................... 8-29 850-139-193 .............Switch Assembly, Interlock.................. 8-29 850-139-194/001 .....Cover, Tractor................................... 2-35 850-139-198 .............Sleeve, Eccentric............................... 7-21 850-139-211 .............Manual Coast Assembly, ................................Models 111,112 .............................. 8-29 850-139-212 .............Cover, Intellicoast.............................. 3-29 850-139-213 .............Bracket ............................................ 3-29 850-139-214/001 .....Harness, Wiring, CoastPRO™, ................................Standard ......................................... 5-13 850-139-214/101 .....Harness, Wiring, CoastPRO™ ........... 5-13 850-139-215/001 .....Harness, Jog/Diode (Intellicoast)......... 3-14 850-139-215/101 .....Harness, Jog/Diode (Intellicoast)......... 3-14 850-139-216 .............Switch Assembly, Coast Engage ......... 3-14 850-139-217/002 .....Fork, Trail ........................................ 7-29 850-139-230 .............Top Link Assembly ............................... 7-5 850-139-231 .............Top Link Assembly and Stop ................. 7-5

PDPM - 0218

Description

Page

850-139-232/002..... Fork, Trail ........................................ 7-29 850-139-234............. Pin, Pull Rod..................................... 7-23 850-139-235............. Spacer, Lift Ram ................................. 7-5 850-139-238............. Fork, Trail Machined ......................... 7-31 850-139-243/001..... Harness, Main, Wiring, Standard....... 5-12 850-139-243/001..... Harness, Wiring, Main...................... 5-20 850-139-243/002..... Harness, Main ................................. 5-11 850-139-243/011..... Harness, Manual, Override ............... 5-12 850-139-243/011..... Harness, Wiring, Main, Override ....... 5-20 850-139-243/012..... Harness, Main, Override ................... 5-12 850-139-268............. Mount Machined, Handle.................... 3-9 850-139-980/001..... Jumper, No Coast, Model 113........... 5-20 850-200-151............. Switch Assembly, Direction ................ 3-20 850-200-152............. Bracket, Switch................................. 3-14 850-200-152............. Bracket, Switch................................. 3-20 850-409/002 ........... Shim ............................................... 4-17 850-409/003 ........... Shim ............................................... 4-17 850-409/008 ........... Shim ............................................... 4-17 850-409/015 ........... Shim ............................................... 4-17 850-413/002 ........... Shim ............................................... 4-17 850-413/003 ........... Shim ............................................... 4-17 850-413/008 ........... Shim ............................................... 4-17 850-413/015 ........... Shim ............................................... 4-17 851-002-340............. Handle, Machined............................ 3-27 853-005-095............. Spacer, Wheel ................................... 2-7 860-502 ................... Hook, S............................................. 8-9 860-626/001 ........... Coupling ........................................... 6-7 860-727 ................... Ball Joint, Slip .................................. 4-21 860-730/005 ........... Ball Joint.......................................... 4-21 860-730/008 ........... Ball Joint, Brake.................................. 3-3 860-730/008 ........... Ball Joint, Brake.................................. 3-9 861-013 ................... Pin, Clevis ......................................... 4-9 870-055 ................... Meter, Hour/Battery With lift Interrupt ... 8-3 870-246 ................... Meter, Battery .................................... 8-3 870-256 ................... Meter, Hour/Battery............................ 8-3 870-257 ................... Meter, Hour ....................................... 8-3 870-846 ................... Drum, Brake..................................... 4-13 870-846 ................... Drum, Brake....................................... 4-5 870-846 ................... Drum, Brake, Cold Storage .................. 4-9 870-854/004 ........... Guard, Loom.................................... 5-11 870-854/004 ........... Guard, Loom.................................... 5-19 870-860 ................... Drum, Brake....................................... 4-9 870-860 ................... Drum, Brake, Cold Storage ................ 4-13 870-860 ................... Drum, Brake, Cold Storage .................. 4-5 900-274 ................... Cover, Button ..................................... 8-3 950-151 ................... Gear and Pinion Set, Spiral ............... 4-17 950-180 ................... Maintenance Tool, Programmable....... 5-39 950-182 ................... Cable, 6000/8000 lb. ..................... 5-39 B23-002-150/419 ..... Cable Assembly (B- to B-) ................... 5-37 B23-002-180/420 ..... Cable Assembly (B+ to B+) ................ 5-37 B23-010-074/420 ..... Cable Assembly (B+ to B+) ................ 5-37 B23-020-060/534 ..... Cable Assembly (FU2 to M1-1) .......... 5-19 B23-020-115/534 ..... Cable Assembly (M1-1 to FU2-2)........ 5-11 B24-022-220/286 ..... Cable Assembly (P1 to FU1-2)............ 5-19 B24-022-305/272 ..... Cable Assembly (B- to MP-2) .............. 5-12 B24-022-305/272 ..... Cable Assembly (B- to MP-2) .............. 5-19 B24-034-325/286 ..... Cable Assembly (P1 to FU1-2)............ 5-12 F23-022-350/524 ..... Cable Assembly (MD-A2 to M(-)) ........ 5-11 F23-022-350/524 ..... Cable Assembly (MD-A2 to M(-)) ........ 5-19 F23-022-430/534 ..... Cable Assembly (MD-A1 to M1-2) ...... 5-11 F23-022-430/534 ..... Cable Assembly (MD-A1 to M1-2) ...... 5-19

B-7

4/1/02

Pallet Truck/Tow Tractor Models 111, 112, 113, 114 - Numerical Parts Index

PDPM - 0218

B-8

4/1/02