Raymond Forklift 111 112 113 & 114 111XD 112XD 113XD & 114XD Schematics Manual SN 41000 and up - PDF

Models

Serial Numbers

©2010 The Raymond Corporation.

Publication: 1123032A

Issued: 01 Jul 2010

111, 112, 113, and 114 41,000 and up 111XD, 112XD, 113XD, and 114XD

If you need assistance with your lift truck, or to order additional copies of this document, contact your local authorized Raymond Dealer. To locate your local authorized Raymond Dealer, go to www.raymondcorp.com.

This publication applies to the all subsequent releases of this product until otherwise indicated in new editions or bulletins. Changes occur periodically to the information in this publication.

Use with Maintenance Manual PDMM-0088B

Schematics

Publication: 1123032A, Issued: 01 Jul 2010

Section A.

Raymond® Pallet Truck Maintenance Manual

(Updated from PDMM-0088B)

Figure 1. Model 111 Standard, No Coast

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Publication: 1123032A, Issued: 01 Jul 2010

Raymond® Pallet Truck Maintenance Manual

(Updated from PDMM-0088B)

Figure 2. Model 112 Standard, No Coast

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Publication: 1123032A, Issued: 01 Jul 2010

Raymond® Pallet Truck Maintenance Manual

(Updated from PDMM-0088B)

Figure 3. Model 113 Standard, No Coast

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Publication: 1123032A, Issued: 01 Jul 2010

Raymond® Pallet Truck Maintenance Manual

(Updated from PDMM-0088B)

Figure 4. Model 114 Standard, No Coast

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Publication: 1123032A, Issued: 01 Jul 2010

Raymond® Pallet Truck Maintenance Manual

(Updated from PDMM-0088B)

Figure 5. Model 112 Standard, Manual Coast

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Publication: 1123032A, Issued: 01 Jul 2010

Raymond® Pallet Truck Maintenance Manual

(Updated from PDMM-0088B)

Figure 6. Model 113 Standard,With Coast

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Publication: 1123032A, Issued: 01 Jul 2010

Raymond® Pallet Truck Maintenance Manual

(Updated from PDMM-0088B)

Figure 7. Model 114 Standard, With Jog Switch

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Publication: 1123032A, Issued: 01 Jul 2010

Raymond® Pallet Truck Maintenance Manual

(Updated from PDMM-0088B)

Figure 8. Model 112 Speed Restricted

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Publication: 1123032A, Issued: 01 Jul 2010

Raymond® Pallet Truck Maintenance Manual

(Updated from PDMM-0088B)

Figure 9. Model 112 With CoastPRO

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Publication: 1123032A, Issued: 01 Jul 2010

Raymond® Pallet Truck Maintenance Manual

(Updated from PDMM-0088B)

Figure 10. Model 113 With CoastPRO

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Publication: 1123032A, Issued: 01 Jul 2010

Raymond® Pallet Truck Maintenance Manual

(Updated from PDMM-0088B)

Figure 11. Options, Meters, and Component Legend

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Publication: 1123032A, Issued: 01 Jul 2010

Raymond® Pallet Truck Maintenance Manual

(Updated from PDMM-0088B)

Figure 12. Model 111 No Coast, Cold Storage

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Publication: 1123032A, Issued: 01 Jul 2010

Raymond® Pallet Truck Maintenance Manual

(Updated from PDMM-0088B)

Figure 13. Model 112 No Coast, Cold Storage

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Publication: 1123032A, Issued: 01 Jul 2010

Raymond® Pallet Truck Maintenance Manual

(Updated from PDMM-0088B)

Figure 14. Model 113 No Coast, Cold Storage

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Publication: 1123032A, Issued: 01 Jul 2010

Raymond® Pallet Truck Maintenance Manual

(Updated from PDMM-0088B)

Figure 15. Model 114 No Coast, Cold Storage

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Publication: 1123032A, Issued: 01 Jul 2010

Raymond® Pallet Truck Maintenance Manual

(Updated from PDMM-0088B)

Figure 16. Model 112 Manual Coast, Cold Storage

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Publication: 1123032A, Issued: 01 Jul 2010

Raymond® Pallet Truck Maintenance Manual

(Updated from PDMM-0088B)

Figure 17. Model 113 With Coast, Cold Storage

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Publication: 1123032A, Issued: 01 Jul 2010

Raymond® Pallet Truck Maintenance Manual

(Updated from PDMM-0088B)

Figure 18. Model 114 With Jog Switch, Cold Storage

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Publication: 1123032A, Issued: 01 Jul 2010

Raymond® Pallet Truck Maintenance Manual

(Updated from PDMM-0088B)

Figure 19. Model 112 CoastPRO, Cold Storage

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DRIVE MOTOR ARMATURE

B+

MOTOR CONTROLLER

LIFT MOTOR ARMATURE

PMC-PROG4

A2

A1

MD

B-

M-

-2

M1

-1

2

1

2 BAT

PMC-22

PMC-7

PMC-3

PMC-4

PMC-16

PMC-14

PMC-11

PMC-10

PMC-2

PMC-17

PMC-1

PMC-9

PMC-5

DRIVE MOTOR FIELD

R1

F2

RESISTOR NOT INSTALLED ON ALL MODELS

FU3 15A

F1

FU2 250A

1 IGN1 C

M1-X

JP10-2

M1-Y

M1

EMERGENCY REVERSE CHECK

EMERGENCY REVERSE

MODE SELECT 1

MODE SELECT 2

POT WIPER

POT LOW

REVERSE

FORWARD

INTERLOCK

MAIN CONTACTOR

KEY SWITCH

COIL RETURN

FAULT 1

JP1-2 BLACK

ID1

JP1-1 RED

SW1 KEY

IGN2

JP10-1

SW2 BRAKE

C

(Updated from PDMM-0088B)

JP10-6

JP6-2

JPS-4

JP6-4

JP6-5

JP6-3

DA3-3

DA3-1

VR-2

SW3

TRACTOR FIRST C

HANDLE ASSEMBLY

VR-4

DA3-2

DA3-4

JP10-10

JPS-3

DA3-5

NO

SCHEMATIC SHOWN WITH KEY OFF, BRAKE APPLIED, COAST SYSTEM DISENGAGED AND FORKS LOWERED.

B-

B A T T E R Y

2 4 V

B+

MP

FU1 150A

LIFT MOTOR FIELD

2

2

M2

1

1

PMC-PROG3

Publication: 1123032A, Issued: 01 Jul 2010

FU5 400A

PMC-PROG2

7

6

5

4

3

2

FUSE INSTALLED ONLY ON MODELS WITH RIGHT HAND BATTERY.

B

JS1B

PS1A

DA1-5

FORKS SW5 FIRST

NO

1

JPS-7

C

2

JOG

DA1

NO

SW4

JP5-2

C

RLY1-7

DA1-4

JP7-1

NO

JP6-1

RLY1-4

D

SW6 SW29

JP13-2 BLACK

DA1-6

DA1-1

2

JOG

1

RLY3-9

JP5-4

JPS-8

JP5-3

JP13-1 RED

ID2 RED

DA1-2

DA1-3

2

SW30 1 COAST ENGAGE

JP10-5

JP4-6

RLY3-6

JP4-7

JP10-4

E

2

JP6-7

D6-X

D6

D6-Y

2

1

JP5-1

TH1

JP4-9

RLY3-1

RLY3-7

JPS-10

SOL2

SOL2-Y

D2

SOL2-X

6 3

7

JP10-11

5 4

8

COAST

SW18

COAST ENGAGE

JP10-3

1

JP10-7

JP4-11

JP6-8

SW9

F

JP2-3

HTR3

A

HTR2

Raymond® Pallet Truck Maintenance Manual

PMC-PROG1

JP4-3

1

H1(NEG)

H2(POS)

STANDARD

LIFT CUTOUT

SW10

JP2-4

SOL1-Y

SOL1

JP11-1

LIFT CUTOUT

M2-Y

JP11-2

2

1 BYPASS

SW21

SW20

M2-X

2

1

NC

C

2

LIFT

M2

SW12

JP4-2 JP4-4

2

JP12-2 ORANGE

1

1

LIFT

SW24

LOAD BACKREST ASSEMBLY OPTIONAL

JP12-4 BLUE

2

SOL1-X

2

HORN 2

LOWER

JP2-5

SW11

JP2-2

1

JP2-1

JP12-3 WHITE

2

SW23 LOWER

1

JP12-1

JP12-5

1 HORN

RED

JPS-15

JP4-1

BLACK

SW22

JP4-5

G

JPS13-1

JP10-8

RLY1-B

-Y

D1

-X

J9-2

J9-3

J9-6

RLY2-A

2

RLY2-B

-Y

D7

-X

SW25B 1 RABBIT

RLY3

JPS13-2

2

SW25A 1

RLY1-A

RLY1

HTR1

JPS14

METER OPTIONS CONNECTOR

J9-5

H

Figure 20. Model 113 CoastPRO, Cold Storage

21

4

1 3

2

M1 M2

CONTACTOR MAIN CONTACTOR PUMP

MOTOR DRIVE MOTOR PUMP

J9-3

J9-5

J9-6 J9-2

5

3

1

METER OPTIONS CONNECTORS

HOUR/DISCHARGE METER OPTION

4

2

6

D

RESISTOR PRE CHARGE 250W NOT INSTALLED ON ALL MODELS RESISTOR FOR TRAVEL ALARM 390W (OPT.)

VR

THROTTLE POTENTIOMETER

SW1 KEY SWITCH SW2 BRAKE SWITCH SW3 TRACTOR FIRST SWITCH SW4 FORKS FIRST SWITCH SW5 JOG SWITCH (OPT.) SW6 JOG SWITCH (OPT.) SW7 BELLY BUTTON SWITCH SW8 BELLY BUTTON SWITCH SW9 HORN SWITCH (HANDLE) SW10 LIFT CUT-OUT SWITCH SW11 LOWER SWITCH (HANDLE) SW12 LIFT SWITCH (HANDLE) SW13 LIFT SWITCH (RAIL 112 ONLY) SW14 LOWER SWITCH (RAIL 112 ONLY) SW15 HORN SWITCH (RAIL 112 ONLY) SW16 RABBIT SWITCH (RAIL 112 ONLY) SW18 COAST SWITCH (112 AUTO COAST OPT.) SW20 2ND LIFT CUT-OUT SWITCH (113 OPT.) SW21 LIFT LIMIT OVER RIDE SWITCH (113 OPT.) SW22 HORN SWITCH (LBR 113 ONLY OPT.) SW23 LOWER SWITCH (LBR 113 ONLY OPT.) SW24 LIFT SWITCH (LBR 113 ONLY OPT.) SW25 RABBIT SWITCH (HANDLE 113/114 OPT.) SW27 HIGH SPEED INTERLOCK SWITCH (112/113 OPT.) SW28 COAST INTERLOCK SWITCH (112/113 OPT.) SW29 COAST ENGAGEMENT SWITCH (COASTPro) SW30 COAST ENGAGEMENT SWITCH (COASTPro)

SOL1 SOLENOID LOWER SOL2 SOLENOID COAST (COAST OPT.)

R1 R2

RLY1 RELAY FOR LATCH/SPEED FUNCTIONS (OPT.) RLY2 RELAY FOR COAST INTERLOCK (OPT.) RLY3 RELAY FOR SPEED FUNCTIONS (113 OPT.)

PMC1 CONNECTOR ON MOTOR CONTROLLER PMC-PROG CONNECTOR ON CONTROLLER FOR PROGRAMMER

MD MP

870-248 REF. ONLY

COMMON (BNEG)

(Updated from PDMM-0088B)

JPS1 SPLICE IN HANDLE FOR THROTTLE JPS3 SPLICE BY CONTROLLER FOR REVERSE TRAVEL JPS4 SPLICE BY CONTROLLER FOR FORWARD TRAVEL JPS5 SPLICE BY RAIL CONNECTOR FOR MODE CONTROL JPS7 SPLICE IN HANDLE FOR JOG SWITCH BNEG JPS8 SPLICE IN HANDLE FOR JOG SIGNAL JPS10 SPLICE IN HANDLE FOR JOG SWITCH FEED JPS11 SPLICE BY PUMP FOR LBR SWITCH FEED (113 OPT.) JPS13 SPLICE IN HANDLE FOR RABBIT BUTTON (113/114 OPT.) JPS14 SPLICE BY PUMP FOR B+ RABBIT SWITCHES (113) JPS15 SPLICE BY PUMP FOR B+ LBR CONTROLS (113 OPT.)

JP1 CONNECTOR BY KEY FOR ID1 JP2 CONNECTOR IN HANDLE FOR FUNCTIONS JP3 CONNECTOR IN HANDLE FOR TRAVEL FUNCTIONS JP4 CONNECTOR FOR RAIL FUNCTIONS (112 ONLY) JP5 CONNECTOR IN HANDLE FOR JOG FUNCTION (OPT.) JP6 CONNECTOR IN HANDLE FOR TRAVEL FUNCTIONS JP7 CONNECTOR IN HANDLE FOR JOG SWITCHES (OPT.) JP9 TERMINAL CONNECTIONS FOR METERS (OPT.) JP10 CONNECTOR FOR TRAVEL CONFIGURATIONS JP11 CONNECTOR IN HANDLE FOR LIFT OVER RIDE (113 OPT.) JP12 CONNECTOR UNDER OPERATOR COMPARTMENT FOR LBR CONTROLS (113 OPT.) JP13 CONNECTOR IN HANDLE FOR ID2 (COASTPro)

ID1 INDICATOR DIODE FAULT CODE ID2 INDICATOR DIODE COAST ENGAGEMENT (COASTPro)

HTR1 HEATER IN CONTROL HANDLE HTR2 HEATER ON AUTO COAST CYLINDER (OPT.) HTR3 HEATER FOR AUTO COAST SWITCH (OPT.)

M2

COMPONENT LEGEND

FUSE FOR PUMP CIRCUIT 150 AMPS FUSE FOR DRIVE CIRCUIT 250 AMPS FUSE FOR CONTROL CIRCUIT 15 AMPS FUSE FOR AUX. POWER OUTLET 10 AMPS (OPT.) FUSE FOR RIGHT HAND BAT CONNECTOR 250/400 AMPS (OPT.)

Publication: 1123032A, Issued: 01 Jul 2010

7

6

5

FU1 FU2 FU3 FU4 FU5

J9-3 J9-2 J9-5

METER OPTIONS CONNECTORS

HOUR METER OPTION

DIODE RLY1 COIL SUPPRESSION DIODE SOL2 COIL SUPPRESSION DIODE HORN FEEDBACK DIODE COAST ENGAGEMENT FEEDBACK (COASTPro) DIODE RLY3 COIL SUPPRESSION (113 COASTPro)

870-251 REF. ONLY

COMMON (BNEG)

M2-Y

M2-X

C FU3-2 B+ BATTERY SW1-IGN1 KEYSWITCH JP10-10 HOUR ENABLE

E

R2 390

ALARM

M2

B-

1

2

FU1-1

FU4-1

FU4 10A

FU4-2

B+

TS1

ACCESSORY POWER FUSED 10 AMPS

AUX POWER OPTION

B

H2(POS)

BNEG

H1(NEG)

HRN IN

WIRING FOR ELECTRONIC HORN

HRN NEG

HRN POS

H2(POS)

22

FROM HORN SWITCH

870-055 REF ONLY

H

BNEG

H1(NEG)

HRN-5

DA2

HRN-2

IGN1

WIRING 3 POSITION KEY SWITCH OPTION

S

I

K L M P ON DISCHARGE

IGN2

FROM HORN SWITCH

BAT

SW1 KEY

MTR-1 MTR-2 MTR-11 MTR-7 MTR-6

RESET

A B E DC

METER OPTIONS CONNECTORS

HOUR/DISCHARGE WITH LIFT INTERRUPT METER OPTION

G

Figure 21. Component Legend

WIRING FOR ELECTROMECHANICAL HORN

HRN-4

COMMON (BNEG)

JP10-10 HOUR ENABLE

FU3-2 B+ BATTERY SW1-IGN1 KEYSWITCH

TRAVEL ALARM OPTION

M2-Y

M2-X

PMC-20 ALL TRAVEL PMC-19 FORKS FIRST TRAVEL

BNEG

-

+

SW2-COM BRAKE

F

P9-2

DA1 MODULE FOR SPEED CONTROL DA2 MODULE FOR HORN SUPPRESSION DA3 MODULE FOR METER/MODE CONTROL

D1 D2 D3 D6 D7

M2

B

J9-2

4

M2-Y

M2-X

JP10-10 HOUR ENABLE

FU3-2 B+ BATTERY

P9-5 P9-6 P9-3

3

2

A

Raymond® Pallet Truck Maintenance Manual

J9-5 J9-6 J9-3

Publication: 1123032A, Issued: 01 Jul 2010

Raymond® Pallet Truck Maintenance Manual

(Updated from PDMM-0088B)

Figure 22. Power Distribution Diagram

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Publication: 1123032A, Issued: 01 Jul 2010

Raymond® Pallet Truck Maintenance Manual

(Updated from PDMM-0088B)

Motor

Filter

Pump

Check Valve

Pressure Relief Valve

Solenoid Valve

Flow Control

Lift Cylinder

Figure 23. Hydraulic Schematic

24