Raymond Forklift 102XM Walkie Pallet Truck Parts Manual SN 500 & up - PDF DOWNLOAD

Parts Manual Model 102XM Walkie Pallet Truck

Model 102

Serial Number 500 & up

1016708

Mar 20, 2014

©The Raymond Corporation - 1016708 Generated Mar 20, 2014

SECTION 1 General Information Hardware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2 Critical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5 Recommended . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-7

SECTION 2 Finish & Accessories Major Assemblies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2 Finish Instructions 102XM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4 Bumper And Caster Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7 Bumper And Caster Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-9

SECTION 3 Steering & Controls Handle Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2 Handle Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5 Handle Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7 Control Head . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-9

SECTION 4 Drive & Brake Gearbox Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2 Drive Unit and Motor Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4 Brake Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6 Drive Wheel Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8

SECTION 5 Electrical Comp. & System Electrical System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2 Drive Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6 Lift Pump Motor Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-8 Wet Battery Pack Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-10 Maintenance Free Battery Pack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-13 Maintenance Free Battery Pack (EE) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-15

SECTION 6 Hydraulic Components Lift Pump and Motor Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2 Hydraulic Hose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-5 Cylinder Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-7

SECTION 7 Mast Fork Final Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2 Load Wheel Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-6

SECTION 8 Options & Kits Removable Load Backrest . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-2 Caster Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-4 Electrically Enclosed (EE) Covers and Static Strap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-6 Electric Brake Release Option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-9 Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-11 ©The Raymond Corporation - 1016708 Generated Mar 20, 2014

i

Travel Alarm Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-13

APPENDIX A Alphabetical Parts Index APPENDIX B Numerical Parts Index

©The Raymond Corporation - 1016708 Generated Mar 20, 2014

ii

©The Raymond Corporation - 1016708 Generated Mar 20, 2014

Hardware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2 Critical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5 Recommended . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-7

©The Raymond Corporation - 1016708 Generated Mar 20, 2014

1-1

Model 102XM Pallet Truck - General Information Hardware

List 1-H: Hardware (Sheet 1 of 3) SERVICE TYPE

PART NUMBER

DESCRIPTION

ITEM NO. QTY

H

NSS

(Adaptor)

601

32

1

H

NSS

(Included in Item 10)

601

14

1

H

NSS

(Plug)

601

9

1

H

313950-000

Assembly, Washer

802

10

2

H

301836-000

Bolt

701

18

4

H

850-138-139/10

Bolt

505

8

1

H

303009-016

Bolt, Hex Socket Head

701

12

2

H

303009-040

Bolt, Hex Socket Head

701

15

2

H

301652-016

Bolt, Hex, Locking

701

19

2

H

NSS

Breather

601

28

1

H

NSS

Clamp, Hose

601

25

1

H

NSS

Coupler

601

15

1

H

NSS

Elbow, 90 degrees

601

27

1

H

NSS

Magnet

601

23

1

H

11261-05

Nut

504

11

8

H

20997

Nut

501

26

6

H

301960-006

Nut

804

8

2

H

313750-000

Nut

502

7

6

H

313766-000

Nut

502

24

2

H

313947-000

Nut

802

12

1

H

14851-04

Nut, Clip

504

7

2

H

14851-05

Nut, Clip

504

13

1

H

310959-008

Nut, Flange Lock

602

9

1

H

301654-008

Nut, Flange, Locking

803

10

1

H

301654-010

Nut, Flanged

803

11

1

H

11261-11

Nut, Hex

301

16

4

H

301960-008

Nut, Hex

701

17

2

H

301997-016

Nut, Jam

701

16

2

H

671-041/21

Nut, Locking

802

11

1

H

313046-000

Nut, Lug

404

4

5

H

14986-03

Nut, Twin

501

35

2

H

NSS

O-Ring

601

31

1

H

NSS

O-Ring (Not Shown)

601

16

1

H

NSS

Reservoir

601

26

1

H

1018204/032

Screw

501

12

2

H

1031785/001

Screw

602

4

2

H

11176-22

Screw

501

36

2

H

1118885-001

Screw

301A

27

2

H

1118885/001

Screw

301

12

2

Service Type H = Hardware

1-2

SERVICE GROUP

©The Raymond Corporation - 1016708 Generated Mar 20, 2014

Model 102XM Pallet Truck - General Information Hardware

List 1-H: Hardware (Sheet 2 of 3) SERVICE TYPE

PART NUMBER

DESCRIPTION

SERVICE GROUP

ITEM NO. QTY

H

171705

Screw

302

2

2

H

171706

Screw

302

3

2

H

171707

Screw

303

25

3

H

171708

Screw

303

31

2

H

171709

Screw

302

4

1

H

171711

Screw

303

28

4

H

171712

Screw

303

27

2

H

171713

Screw

303

26

2

H

20351

Screw

203A

2

4

H

21159

Screw

803

7

1

H

21976

Screw

302

1

4

H

22337

Screw

803

8

1

H

25497

Screw

502

33

6

H

29544

Screw

801

2

2

H

301652-025

Screw

203

8

8

H

301825-008

Screw

804

6

2

H

301826-012

Screw

505A

9

2

H

301826-020

Screw

804

7

2

H

301951-035

Screw

202

11

2

H

301955-025

Screw

401

2

10

H

301955-055

Screw

301A

11

1

H

301955-075

Screw

301A

12

2

H

302244-016

Screw

504

8

2

H

302811-010

Screw

301

12

H

302811-020

Screw

504

H

312560-012

Screw

202

13

2

H

313594-000

Screw

601

6

2

H

313742-000

Screw

403

1

H

313749-000

Screw

502

2

H

313761-000

Screw

502

19

2

H

313770-000

Screw

502

28

4

H

313787-000

Screw

402

14

9

H

313948-000

Screw

802

16

1

H

313951-000

Screw

802

17

1

H

314017-012

Screw

301A

23

2

H

49388-02

Screw

301

17

4

H

5-002-056

Screw

302

3

2

H

5-002-059

Screw

302

2

2

H

5-004-004

Screw

302

4

1

3 1

Service Type H = Hardware

©The Raymond Corporation - 1016708 Generated Mar 20, 2014

1-3

Model 102XM Pallet Truck - General Information Hardware

List 1-H: Hardware (Sheet 3 of 3) SERVICE TYPE

PART NUMBER

DESCRIPTION

ITEM NO. QTY

H

5-007-022

Screw

301A

14

2

H

7-710-008/020

Screw

203A

10

6

H

7-710-008/025

Screw

203

6

H

7-710-008/065

Screw

203A

8

H

NSS

Screw

601

19

2

H

313620-000

Screw, Adjustment

601

40

1

H

301825-010

Screw, Cap

804

6

2

H

301921-010

Screw, Flat Head

803

1

4

H

301827-016

Screw, Hex Head Flange, Thread Forming

501

13

1

H

301825-012

Screw, Hex Head, Thread Forming

501

9

2

H

301826-016

Screw, Hex Head, Thread Forming

806

2

2

H

301826-030

Screw, Hex Head, Thread Forming

501

12

2

H

301740-003

Screw, Locking Set, Wheel Fork

702

7

1

H

301740-001

Screw, Set

701

20

2

H

5-002-004

Screw, Socket Head, Cap

502

31

2

H

301827-020

Screw, Threaded

505A

26

1

H

NSS

Strainer

601

24

1

H

NSS

Tube

601

29

1

H

11936-08

Washer

301A

8

2

H

171710

Washer

303

32

2

H

29975

Washer

602

6

1

H

313751-000

Washer

502

8

12

H

313772-000

Washer

502

30

8

H

850-138-139/12

Washer

505

10

1

H

11016-27

Washer (Not Shown)

801

3

2

H

NSS

Washer (Not Shown)

601

18

2

H

11016-02

Washer, Flat

504

27

8

H

313592-000

Washer, Flat

601

4

4

H

313946-000

Washer, Flat

802

13

2

H

5-018-006

Washer, Flat

203A

11

2

H

11072-14

Washer, Lock

301

15

4

H

161418

Washer, Lock

501

27

6

H

313593-000

Washer, Lock

601

5

2

H

313769-000

Washer, Lock

502

27

4

H

313788-000

Washer, Lock

402

15

9

H

314065-008

Washer, Lock

203A

9

8

H

772-016

Washer, Lock

505A

1

8

H

850-137-414/12

Washer, Lock

505

9

1

H

671-024/09

Washer, Thrust

802

7

2

Service Type H = Hardware

1-4

SERVICE GROUP

©The Raymond Corporation - 1016708 Generated Mar 20, 2014

Model 102XM Pallet Truck - General Information Critical

List 1-C: Critical (Sheet 1 of 2) SERVICE TYPE

PART NUMBER

DESCRIPTION

SERVICE GROUP

C

313738-000

Brake Assembly, Complete

403

C

167833-007

Card Assembly, Vehicle Manager, Unprogrammed

303

C

313729-002

Caster Assembly

802

C

313066-000

Contactor, Main

C

313198-000

C

313053

C C

ITEM NO. QTY

16

1

501

3

1

Control Card (ET80 24V DC)

504

9

1

Control Head Assembly

303

313053-001

Control Head Assembly

303

313053-101

Control Head Assembly

303

C

312668-002

Controller, Motor

501

2

1

C

312668-002R

Controller, Motor, Rebuilt (Not Shown)

501

41

1

C

313557-000

Cylinder Assembly

603

C

167832-003

Display

303

15

1

C

312675-000

Drive unit

502

C

1050074/001

Handle Assembly (Includes Control Head Assy)

303

C

1050074/002

Handle Assembly (Includes Control Head Assy)

303

C

313158-003/KIT

Handle Assembly Kit W/ Keypad

303

C

313158-003

Handle/Tiller Assembly

303

C

313158-004

Handle/Tiller Assembly

303

C

313621-000

Motor, Lift Pump

503

C

313621-000

Motor, Lift Pump (See 503)

601

2

1

C

313162-022

Pull Rod Assembly (Long Battery Box) (Galvanized) (Includes:)

701

4

2

C

313162-023

Pull Rod Assembly (Long Battery Box) (Galvanized) (Includes:)

701

2

C

313162-024

Pull Rod Assembly (Long Battery Box) (Galvanized) (Includes:)

701

2

C

313162-025

Pull Rod Assembly (Long Battery Box) (Galvanized) (Includes:)

701

2

C

313162-026

Pull Rod Assembly (Long Battery Box) (Galvanized) (Includes:)

701

2

C

313162-027

Pull Rod Assembly (Long Battery Box) (Galvanized) (Includes:)

701

2

C

313162-028

Pull Rod Assembly (Long Battery Box) (Galvanized) (Includes:)

701

2

C

313162-014

Pull Rod Assembly (Long Battery Box) 32 in. (Includes:)

701

2

C

313162-011

Pull Rod Assembly (Long Battery Box) 36 in. (Includes:)

701

2

C

313162-010

Pull Rod Assembly (Long Battery Box) 42 in. (Includes:)

701

2

C

313162-009

Pull Rod Assembly (Long Battery Box) 46 in. (Includes:)

701

2

C

313162-008

Pull Rod Assembly (Long Battery Box) 48 in. (Includes:)

701

2

C

313162-013

Pull Rod Assembly (Long Battery Box) 54 in. (Includes:)

701

2

Service Type C = Critical Part

©The Raymond Corporation - 1016708 Generated Mar 20, 2014

1-5

Model 102XM Pallet Truck - General Information Critical

List 1-C: Critical (Sheet 2 of 2) SERVICE TYPE

DESCRIPTION

SERVICE GROUP

313162-012

Pull Rod Assembly (Long Battery Box) 60 in. (Includes:)

701

2

C

313162-015

Pull Rod Assembly (Std Battery Box) (Galvanized) (Includes:)

701

2

C

313162-016

Pull Rod Assembly (Std Battery Box) (Galvanized) (Includes:)

701

2

C

313162-017

Pull Rod Assembly (Std Battery Box) (Galvanized) (Includes:)

701

2

C

313162-018

Pull Rod Assembly (Std Battery Box) (Galvanized) (Includes:)

701

2

C

313162-019

Pull Rod Assembly (Std Battery Box) (Galvanized) (Includes:)

701

2

C

313162-020

Pull Rod Assembly (Std Battery Box) (Galvanized) (Includes:)

701

2

C

313162-021

Pull Rod Assembly (Std Battery Box) (Galvanized) (Includes:)

701

2

C

313162-007

Pull Rod Assembly, 32 in. (Includes:)

701

2

C

313162-004

Pull Rod Assembly, 36 in. (Includes:)

701

2

C

313162-003

Pull Rod Assembly, 42 in. (Includes:)

701

2

C

313162-002

Pull Rod Assembly, 46 in. (Includes:)

701

2

C

313162-001

Pull Rod Assembly, 48 in. (Includes:)

701

2

C

313162-006

Pull Rod Assembly, 54 in. (Includes:)

701

2

C

313162-005

Pull Rod Assembly, 60 in. (Includes:)

701

2

C

312679-000

Pump & Motor Assembly, Lift

601

C

313806-004

Transmission Assembly

404

C

PART NUMBER

Service Type C = Critical Part

1-6

©The Raymond Corporation - 1016708 Generated Mar 20, 2014

ITEM NO. QTY

Model 102XM Pallet Truck - General Information Recommended

List 1-R: Recommended (Sheet 1 of 3) SERVICE TYPE

PART NUMBER

DESCRIPTION

SERVICE GROUP

ITEM NO. QTY

R

167846

Bearing

303

34

2

R

313695-000

Bearing

503

3

2

R

313737-000

Bearing

402

4

2

R

313745-000

Bearing

401

3

1

R

313754-000

Bearing

502

11

1

R

313768-000

Bearing

502

26

1

R

313789-000

Bearing

402

16

1

R

313791-000

Bearing

402

18

1

R

313958-000

Bearing

802

14

2

R

49910-01

Bearing, Ball, Shielded

702

1

2

R

671-024/04

Bearing, Cone

802

5

1

R

671-024/03

Bearing, Cup

802

R

49910-05

Bearing, Sealed

702

1

2

R

445-236

Bearing, Thrust

802

8

1

R

301890-003

Breaker, Circuit

501

4

1

R

313765-000

Brush

502

23

4

R

312672-000

Bushing

702

2

2

R

313063-000

Bushing

301A

17

2

R

312672-000

Bushing (Not Shown)

701

10A

4

R

560-207/114

Coil, DC (24V)

601

13

1

R

49854-04

Connector, Battery (SB-175)

505A

5

1

R

49854-08

Connector, Battery (SB-175) (Blue)

501

7

1

R

49854-03

Connector, Battery (SB-175) (Yellow)

501

R

49854-01

Connector, Battery, Grey (SB-175)

501

R

1106158

Contactor, Main, Sealed, Cold Storage

501

3

R

49443-00

Decal, Warning

504

24

1

R

313740-000

Disk

403

4

1

R

313201-000

Fuse (10 Amp AC)

504

9

1

R

313202-000

Fuse (80 Amp DC)

504

R

560-206/126

Gasket

601

38

1

R

310456-000

Horn (24V)

501

6

1

R

302092-000

Key Set (2 Keys) (Not Shown)

501

30A

1

R

313694-000

Kit, Brush and Spring

503

2

1

R

313616-000

Kit, Relief Valve (Includes Items 34, 35, 36, 37 and 39)

601

43

1

R

313619-000

Kit, Reservoir (Includes Items 20 Thru 29)

601

46

1

R

23084-00

Kit, Seal

603

7

1

R

313618-000

Kit, Solenoid (Includes Items 3, 4, 5 and 6)

601

45

1

R

560-213/06

Kit, Switch Start Service (Includes Items 4, 5 and 39)

601

3

1

R

11015-72

O-Ring

301A

7

1

1

1 1 1

1

Service Type R = Recommended Spare

©The Raymond Corporation - 1016708 Generated Mar 20, 2014

1-7

Model 102XM Pallet Truck - General Information Recommended

List 1-R: Recommended (Sheet 2 of 3) SERVICE TYPE

PART NUMBER

DESCRIPTION

ITEM NO. QTY

R

200696

O-Ring

601

36

1

R

313779-000

O-Ring

402

6

1

R

314131-000

O-Ring

802

20

1

R

171660

Pad, Key

302

12

1

R

309984-000

Relay (24V)

501

5

1

R

1056002/001

Resistor Assembly

806

4

1

R

169909

Seal

303

17

2

R

169910

Seal

303

10

1

R

313736-000

Seal

402

3

1

R

313756-000

Seal

502

13

1

R

49553-06

Seal, Rod

603

4

1

R

1030873/001

Spring

602

10

1

R

167836

Spring

303

21

1

R

167839

Spring

303

19

1

R

167840

Spring

303

39

1

R

312855-001

Spring

301A

16

1

R

313611-000

Spring

601

35

1

R

313764-000

Spring

502

22

4

R

20323-02

Switch, Control (Cold Storage) (Lift Limit)

501

34

R

20208-01

Switch, Control (Gold) (Lift Limit)

501

R

307080-000

Switch, Gold Sealed

301

R

307080-X01

Switch, Gold Sealed

301

R

308030-000

Switch, Gold Sealed

301A

R

171655

Switch, Horn

303

12

2

R

302016-000

Switch, Key

301A

13

1

R

302016-000

Switch, Key (Includes item 30A)

501

30

1

R

305493-000

Switch, Master On/Off

501

29

1

R

1040406/001

Switch, Rocker

501

1

R

14342-00

Switch, Toggle

301A

1

R

14342-00

Switch, Toggle (Not Shown)

501

38

1

R

630-235

Tire, Drive Wheel

404

2

1

R

632-089

Tire, Drive Wheel

404

1

R

312678-003

Tire, Drive Wheel (Crowned Vulkollan)

404

1

R

312678-004

Tire, Drive Wheel (Non-marking Rubber)

404

1

R

312678-002

Tire, Drive Wheel (Red Poly)

404

1

R

312678-000

Tire, Drive Wheel (Smooth Black Rubber)

404

1

R

312678-006

Tire, Drive Wheel (Smooth)

404

1

R

312678-005

Tire, Drive Wheel (Traction Rubber)

404

1

R

632-090/001

Tire, Poly, Red/Orange, 10 x 5 x 6.50 in.

404

1

Service Type R = Recommended Spare

1-8

SERVICE GROUP

©The Raymond Corporation - 1016708 Generated Mar 20, 2014

1 1

14

2 2

26

2

Model 102XM Pallet Truck - General Information Recommended

List 1-R: Recommended (Sheet 3 of 3) SERVICE TYPE

PART NUMBER

DESCRIPTION

SERVICE GROUP

ITEM NO. QTY

R

560-206/129

Valve, Release

601

12

1

R

313945-000

Wheel

802

15

1

R

312636-000

Wheel, Load

702

6

1

R

1134544/X01

Wheel, Load (3 X 4.5)

702

R

14966-01

Wiper, Cylinder Rod

603

1 5

1

Service Type R = Recommended Spare

©The Raymond Corporation - 1016708 Generated Mar 20, 2014

1-9

Model 102XM Pallet Truck - General Information

Figure :

1-10

©The Raymond Corporation - 1016708 Generated Mar 20, 2014

Major Assemblies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Finish Instructions 102XM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Bumper And Caster Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Bumper And Caster Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

©The Raymond Corporation - 1016708 Generated Mar 20, 2014

2-2 2-4 2-7 2-9

2-1

Model 102XM Pallet Truck - Finish & Accessories Major Assemblies

Major Assemblies Figure 2-1: Major Assemblies

2-2

©The Raymond Corporation - 1016708 Generated Mar 20, 2014

Model 102XM Pallet Truck - Finish & Accessories Major Assemblies

List 2-1: Major Assemblies FIGURE 2-1 ITEM NO.

QTY

PART NUMBER

DESCRIPTION

SERVICE USED TYPE ON

Major Assemblies 1

Ref.

Control Head Assembly

2

Ref.

Drive Unit and Motor Assembly

3

Ref.

Electrical System

4

Ref.

Drive Motor Assembly

5

Ref.

Lift Pump Assembly

6

Ref.

Fork Final Assembly

©The Raymond Corporation - 1016708 Generated Mar 20, 2014

2-3

Model 102XM Pallet Truck - Finish & Accessories Finish Instructions 102XM

Finish Instructions 102XM Figure 2-2.a: Finish Instructions 102XM

2-4

©The Raymond Corporation - 1016708 Generated Mar 20, 2014

Model 102XM Pallet Truck - Finish & Accessories Finish Instructions 102XM

Finish Instructions 102XM Figure 2-2.b: Finish Instructions 102XM

©The Raymond Corporation - 1016708 Generated Mar 20, 2014

2-5

Model 102XM Pallet Truck - Finish & Accessories Finish Instructions 102XM

List 2-2: Finish Instructions 102XM FIGURE 2-2 ITEM NO.

QTY

1

1

313182-002

Cover Assembly, Upper

2

1

313182-004

Cover Assembly, Upper

3

1

313151-000

Disconnect, Battery

4

2

313163-000

Clip, Cover

5

2

411-511/017

Decal, Raymond

2

411-511/115

Decal, Raymond (Black)

1

313060-001

Cover Assembly, Lower

2

313060-003

Clip, Cover

1

312669-001

Decal, Warning

PART NUMBER

DESCRIPTION

SERVICE USED TYPE ON

Finish Instructions 102XM

6 7

A A

1

312862-001

Decal, Warning

8

1

313152-001

Decal, No Riding

9

1

313159-001

Decal, Emergency Disconnect (English)

1

313939-001

Decal, Emergency Disconnect (Bilingual)

10

1

314037-001

Decal, O&O Manual

11

2

301951-035

Screw

H

12

2

301960-006

Nut

H

13

2

312560-012

Screw

H

18

1

1066855/001

Decal, Spec. Plate

19

1

313189-001

Decal, Spec. Plate (Consult Factory)

20

1

29407-00

Decal, EE

21

AR

49663-00

Tack, Metal

24

1

302402-000

Decal, Steam Clean

25

1

301826-016

Screw, Hex Head, Thread Forming

26

4

49443-01

Rivet, Pop (Not Shown)

27

1

1173702

Decal, Click To Creep (Not Shown)

A = Galvanized B = Bilingual Service Type H = Hardware

2-6

A

©The Raymond Corporation - 1016708 Generated Mar 20, 2014

B

B

H

Model 102XM Pallet Truck - Finish & Accessories Bumper And Caster Installation

Bumper And Caster Installation Figure 2-3: Bumper And Caster Installation

©The Raymond Corporation - 1016708 Generated Mar 20, 2014

2-7

Model 102XM Pallet Truck - Finish & Accessories Bumper And Caster Installation

List 2-3: Bumper And Caster Installation FIGURE 2-3 ITEM NO.

QTY

1

1

Ref.

Bumper (See 203A)

2

2

20351

Screw

H

3

2

21159

Screw

H

4

4

310959-008

Nut, Flange Lock

H

4

301654-008

Nut, Flange, Locking

H

5

2

313494-000

Block, Skid Shoe

6

1

313495-001

Bracket, Skid

PART NUMBER

DESCRIPTION

SERVICE USED TYPE ON

Bumper And Caster Installation

1 7

313495-000

Bracket, Skid

Ref.

Caster Assembly (See 802)

8

8

301652-025

Screw

H

9

6

314065-008

Washer, Lock

H

10

6

7-710-008/025

Screw

H

11

1

313496-000

Stop Assembly, Skid (Includes Items 2 Thru 6) (Not Shown)

1

313496-001

Stop Assembly, Skid (Includes Items 2 Thru 6) (Not Shown)

Service Type H = Hardware

2-8

©The Raymond Corporation - 1016708 Generated Mar 20, 2014

Model 102XM Pallet Truck - Finish & Accessories Bumper And Caster Assembly

Bumper And Caster Assembly Figure 2-3A: Bumper And Caster Assembly

©The Raymond Corporation - 1016708 Generated Mar 20, 2014

2-9

Model 102XM Pallet Truck - Finish & Accessories Bumper And Caster Assembly

List 2-3A: Bumper And Caster Assembly FIGURE 2-3A QTY ITEM NO.

PART NUMBER

DESCRIPTION

SERVICE USED TYPE ON

Bumper And Caster Assembly 1

1

313070-000

Bumper (Painted)

1

313070-001

Bumper (Galvanized)

1

313070-002

Bumper (Painted)

1

313070-003

Bumper (Galvanized)

1

1115500/001

Bumper (Painted)

1

1115500/002

Bumper (Galvanized)

1

1115500/003

Bumper (Painted)

2

4

20351

Screw

H

3

4

21159

Screw

H

4

4

310959-008

Nut, Flange Lock

H

4

301654-008

Nut, Flange, Locking

H

5

1

313494-000

Block, Skid Shoe

7

2

313729-001

Caster Assembly (See 802)

9

8

314065-008

Washer, Lock

H

10

8

7-710-008/065

Screw

H

6

7-710-008/020

Screw

H

11

2

5-018-006

Washer, Flat

H

12

1

313183-001

Bracket, Lift Limit

Service Type H = Hardware

2-10

©The Raymond Corporation - 1016708 Generated Mar 20, 2014

Handle Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Handle Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Handle Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Control Head . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

©The Raymond Corporation - 1016708 Generated Mar 20, 2014

3-2 3-5 3-7 3-9

3-1

Model 102XM Pallet Truck - Steering & Controls Handle Installation

Handle Installation Figure 3-1.a: Handle Installation

3-2

©The Raymond Corporation - 1016708 Generated Mar 20, 2014

Model 102XM Pallet Truck - Steering & Controls Handle Installation

Handle Installation Figure 3-1.b: Handle Installation

©The Raymond Corporation - 1016708 Generated Mar 20, 2014

3-3

Model 102XM Pallet Truck - Steering & Controls Handle Installation

List 3-1: Handle Installation FIGURE 3-1 ITEM NO.

QTY

PART NUMBER

DESCRIPTION

SERVICE USED TYPE ON

Handle Installation 313877-001

Handle Installation, W/ Keypad

313877-002

Handle Installation, W/ KeySwitch

1

1

312855-001

Spring

2

1

313048-000

Mounting Bracket, Handle Stem

1

313048-001

Mounting Bracket, Handle Stem

3

2

313063-000

Bushing

4

1

313067-000

Pin

5

1

313088-000

Sleeve, Spring

7

1

313547-000

Clamp, Wire

8

1

313879-001

Washer, Plastic

9

1

Ref.

Handle/Tiller Assembly (See 302)

10

2

11936-08

Washer

H

11

1

301740-001

Screw, Set

H

12

3

302811-010

Screw

H

2

1118885/001

Screw

H

1

313161-000

Bracket, Switch Mount

1

1066427/001

Bracket, Switch Mount

2

307080-X01

Switch, Gold Sealed

R

2

307080-000

Switch, Gold Sealed

R

13 14

R

2

308030-000

Switch, Gold Sealed

R

15

4

11072-14

Washer, Lock

H

16

4

11261-11

Nut, Hex

H

17

4

49388-02

Screw

H

18

1

313546-000

Cushion

19

1

314017-012

Screw

H

20

2

301955-075

Screw

H

21

1

301955-055

Screw

H

22

1

313068-000

Clip

23

1

1128318/001

Bracket, Switch

24

2

5-007-022

Screw

Ref.

For The Switch and Mount (See 501 - Electrical System)

25

Service Type R = Recommended Spare Service Type H = Hardware

3-4

R

©The Raymond Corporation - 1016708 Generated Mar 20, 2014

H

Model 102XM Pallet Truck - Steering & Controls Handle Installation

Handle Installation Figure 3-1A: Handle Installation

©The Raymond Corporation - 1016708 Generated Mar 20, 2014

3-5

Model 102XM Pallet Truck - Steering & Controls Handle Installation

List 3-1A: Handle Installation FIGURE 3-1A QTY ITEM NO.

PART NUMBER

DESCRIPTION

SERVICE USED TYPE ON

Handle Installation 1

1

313160

Mount, On/Off, Key

2

1

Ref.

Handle/Tiller Assembly (See 302)

3

1

1045379/001

Stop, Bumper

4

1

1045406/001

Mount, Stem

5

1

1046810/001

Grommet

6

1

1048936/001

Retainer

7

1

11015-72

O-Ring

R

8

2

11936-08

Washer

H

9

1

301740-001

Screw, Set

H

10

2

301826-012

Screw

H

11

1

301955-055

Screw

H

12

2

301955-075

Screw

H

13

1

302016-000

Switch, Key

R

14

2

5-007-022

Screw

H

15

1

305493-000

Switch, Master On/Off

R

16

1

312855-001

Spring

R

17

2

313063-000

Bushing

R

18

1

313067-000

Pin

19

1

313088-000

Sleeve, Spring

21

1

313547-000

Clamp, Wire

22

1

313879-001

Washer, Plastic

23

2

314017-012

Screw

26

2

308030-000

Switch, Gold Sealed

R

27

2

1118885-001

Screw

H

28

1

1128318/001

Bracket, Switch

29

1

1040406/001

Switch, Rocker

R

1

14342-00

Switch, Toggle

R

Service Type R = Recommended Spare Service Type H = Hardware

3-6

©The Raymond Corporation - 1016708 Generated Mar 20, 2014

H

Model 102XM Pallet Truck - Steering & Controls Handle Assembly

Handle Assembly Figure 3-2: Handle Assembly

©The Raymond Corporation - 1016708 Generated Mar 20, 2014

3-7

Model 102XM Pallet Truck - Steering & Controls Handle Assembly

List 3-2: Handle Assembly FIGURE 3-2 ITEM NO.

QTY

PART NUMBER

DESCRIPTION

SERVICE USED TYPE ON

Handle Assembly 1066428/001

Handle/Tiller Assembly, W/ Keypad

1066428/002

Handle/Tiller Assembly, W/O Keypad

1067091/001

Handle/Tiller Assembly, W/ Keypad

1067091/002

Handle/Tiller Assembly, W/O Keypad

313158-003

Handle/Tiller Assembly

C

313158-004

Handle/Tiller Assembly

C

1

4

21976

Screw

H

2

2

5-002-059

Screw

H

2

171705

Screw

H

2

5-002-056

Screw

H

2

171706

Screw

H

1

171709

Screw

H

1

5-004-004

Screw

H

5

1

Ref.

Control Head Assembly (See 303)

6

1

312677-000

Stem, Handle

1

1066425/001

Stem, Handle

1

171659BT

Cover, Hood

3 4

7

1

171660BT

Pad, Key

8

1

313436-000

Harness, Stem, Handle

9

1

313632-000

Plate, Backing, Upper

10

1

313633-000

Plate, Lower

11

1

313634-000

Relief, Strain

12

1

171660

Pad, Key

A = Without Keypad B = With Keypad Service Type R = Recommended Spare Service Type C = Critical Part Service Type H = Hardware

3-8

©The Raymond Corporation - 1016708 Generated Mar 20, 2014

R

Model 102XM Pallet Truck - Steering & Controls Control Head

Control Head Figure 3-3.a: Control Head

©The Raymond Corporation - 1016708 Generated Mar 20, 2014

3-9

Model 102XM Pallet Truck - Steering & Controls Control Head

Control Head Figure 3-3.b: Control Head

3-10

©The Raymond Corporation - 1016708 Generated Mar 20, 2014

Model 102XM Pallet Truck - Steering & Controls Control Head

List 3-3: Control Head (Sheet 1 of 2) FIGURE 3-3 ITEM NO.

QTY

PART NUMBER

DESCRIPTION

SERVICE USED TYPE ON

Control Head 1050074/001

Handle Assembly (Includes Control Head Assy)

C

1050074/002

Handle Assembly (Includes Control Head Assy)

C

313053

Control Head Assembly

C

313053-001

Control Head Assembly

C

313053-101

Control Head Assembly

C

313158-003

Handle/Tiller Assembly

C

313158-003/KIT

Handle Assembly Kit W/ Keypad

C C

313158-004

Handle/Tiller Assembly

2

2

171583

Insert, Blank

3

1

171585-001

Plate, Symbol, Fork Lower

4

1

171585-002

Plate, Symbol, Fork Lift

5

1

313052-000

Handle

6

1

167822

Housing

7

1

171665

Button, No Function

8

1

171666

Button, Lift/Lower

9

1

313051-000

Wheel Assembly, Thumb (Includes Items 31 thru 40)

10

1

169910

Seal

11

1

167823

Cap, Transparent Plastic

12

2

171655

Switch, Horn

13

1

167847

Button, Horn, Right-Side

14

1

167848

Button, Horn, Left-Hand

15

1

167832-003

Display

C

16

1

167833-007

Card Assembly, Vehicle Manager, Unprogrammed

C

17

2

169909

Seal

R

18

1

167835

Housing

19

1

167839

Spring

20

1

1036419/001

Button, Reverser

21

1

167836

Spring

22

1

167850

Gasket

23

2

171734

Tie, Cable

24

2

171662

Tie, Cable

25

3

171707

Screw

H

26

2

171713

Screw

H

27

2

171712

Screw

H

28

4

171711

Screw

H

31

2

171708

Screw

H

R R

R R

Service Type R = Recommended Spare Service Type C = Critical Part Service Type H = Hardware

©The Raymond Corporation - 1016708 Generated Mar 20, 2014

3-11

Model 102XM Pallet Truck - Steering & Controls Control Head

List 3-3: Control Head (Sheet 2 of 2) FIGURE 3-3 ITEM NO.

QTY

32

2

171710

Washer

33

1

313049-000

Rocker, Right

34

2

167846

Bearing

35

1

167830

Stop Lug

36

1

167845

Arm

37

1

167843

Axle

38

2

167844

Support

39

1

167840

Spring

40

1

313050-000

Rocker, Left

PART NUMBER

DESCRIPTION

Service Type R = Recommended Spare Service Type C = Critical Part Service Type H = Hardware

3-12

©The Raymond Corporation - 1016708 Generated Mar 20, 2014

SERVICE USED TYPE ON H R

R

Gearbox Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Drive Unit and Motor Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Brake Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Drive Wheel Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

©The Raymond Corporation - 1016708 Generated Mar 20, 2014

4-2 4-4 4-6 4-8

4-1

Model 102XM Pallet Truck - Drive & Brake Gearbox Installation

Gearbox Installation Figure 4-1: Gearbox Installation

4-2

©The Raymond Corporation - 1016708 Generated Mar 20, 2014

Model 102XM Pallet Truck - Drive & Brake Gearbox Installation

List 4-1: Gearbox Installation FIGURE 4-1 ITEM NO.

QTY

1

1

Ref.

2

10

301955-025

Screw

H

3

1

313745-000

Bearing

R

4

2

313775-000

Stop, Steering (Not Shown)

PART NUMBER

DESCRIPTION

SERVICE USED TYPE ON

Gearbox Installation Drive Unit and Motor Assembly (See 402)

Service Type R = Recommended Spare Service Type H = Hardware

©The Raymond Corporation - 1016708 Generated Mar 20, 2014

4-3

Model 102XM Pallet Truck - Drive & Brake Drive Unit and Motor Assembly

Drive Unit and Motor Assembly Figure 4-2: Drive Unit and Motor Assembly

4-4

©The Raymond Corporation - 1016708 Generated Mar 20, 2014

Model 102XM Pallet Truck - Drive & Brake Drive Unit and Motor Assembly

List 4-2: Drive Unit and Motor Assembly FIGURE 4-2 ITEM NO.

QTY

PART NUMBER

DESCRIPTION

SERVICE USED TYPE ON

Drive Unit and Motor Assembly 312675-000

Drive unit

C

1

5

313734-000

Stud

2

1

313735-000

Axle

3

1

313736-000

Seal

R

4

2

313737-000

Bearing

R

5

1

313778-000

Spacer

6

1

313779-000

O-Ring

7

1

313780-000

Plug

8

1

313781-000

Gear

R

9

1

313782-000

Ring, Retaining

10

1

313783-000

Gear

11

1

313784-000

Cover

12

1

313785-000

Plug

13

1

313786-000

Vent

14

9

313787-000

Screw

H

15

9

313788-000

Washer, Lock

H

16

1

313789-000

Bearing

R

17

1

313790-000

Gear

18

1

313791-000

Bearing

19

1

313746-000

Ring, Retaining

20

1

313792-000

Gear

21

1

313747-000

Key

22

1

313793-000

Case

R

Service Type R = Recommended Spare Service Type C = Critical Part Service Type H = Hardware

©The Raymond Corporation - 1016708 Generated Mar 20, 2014

4-5

Model 102XM Pallet Truck - Drive & Brake Brake Assembly

Brake Assembly Figure 4-3: Brake Assembly

4-6

©The Raymond Corporation - 1016708 Generated Mar 20, 2014

Model 102XM Pallet Truck - Drive & Brake Brake Assembly

List 4-3: Brake Assembly FIGURE 4-3 ITEM NO.

QTY

PART NUMBER

DESCRIPTION

SERVICE USED TYPE ON

Brake Assembly 312675-000

Drive unit

C C

313738-000

Brake Assembly, Complete

3

1

313739-000

Hub

4

1

313740-000

Disk

5

1

313741-000

Coil

6

1

313742-000

Screw

7

1

313746-000

Ring, Retaining

8

1

314356-000

Flange, Friction

R H

Service Type R = Recommended Spare Service Type C = Critical Part Service Type H = Hardware

©The Raymond Corporation - 1016708 Generated Mar 20, 2014

4-7

Model 102XM Pallet Truck - Drive & Brake Drive Wheel Assembly

Drive Wheel Assembly Figure 4-4: Drive Wheel Assembly

4-8

©The Raymond Corporation - 1016708 Generated Mar 20, 2014

Model 102XM Pallet Truck - Drive & Brake Drive Wheel Assembly

List 4-4: Drive Wheel Assembly FIGURE 4-4 ITEM NO.

QTY

PART NUMBER

DESCRIPTION

SERVICE USED TYPE ON

Drive Wheel Assembly

1

2

312675-000

Drive unit

C C

313806-004

Transmission Assembly

1

313054-001

Wheel Assembly, Drive (Smooth Black Rubber)

1

313054-002

Wheel Assembly, Drive (Black Poly)

1

313054-003

Wheel Assembly, Drive (Red Poly)

1

313054-004

Wheel Assembly, Drive (Crowned Vulkollan)

1

313054-005

Wheel Assembly, Drive (Non-marking Rubber)

1

313054-006

Wheel Assembly, Drive (Traction Rubber)

1

313054-007

Wheel Assembly, Drive (Lugged)

1

312678-000

Tire, Drive Wheel (Smooth Black Rubber)

R

1

312678-002

Tire, Drive Wheel (Red Poly)

R

1

312678-003

Tire, Drive Wheel (Crowned Vulkollan)

R

1

312678-004

Tire, Drive Wheel (Non-marking Rubber)

R

1

312678-005

Tire, Drive Wheel (Traction Rubber)

R

1

312678-006

Tire, Drive Wheel (Smooth)

R

1

630-235

Tire, Drive Wheel

R

1

632-089

Tire, Drive Wheel

R R

1

632-090/001

Tire, Poly, Red/Orange, 10 x 5 x 6.50 in.

3

1

312895-000

Hub

4

5

313046-000

Nut, Lug

H

Service Type R = Recommended Spare Service Type C = Critical Part Service Type H = Hardware

©The Raymond Corporation - 1016708 Generated Mar 20, 2014

4-9

4-10

©The Raymond Corporation - 1016708 Generated Mar 20, 2014

Electrical System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2 Drive Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6 Lift Pump Motor Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-8 Wet Battery Pack Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-10 Maintenance Free Battery Pack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-13 Maintenance Free Battery Pack (EE) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-15

©The Raymond Corporation - 1016708 Generated Mar 20, 2014

5-1

Model 102XM Pallet Truck - Electrical Comp. & System Electrical System

Electrical System Figure 5-1.a: Electrical System

5-2

©The Raymond Corporation - 1016708 Generated Mar 20, 2014

Model 102XM Pallet Truck - Electrical Comp. & System Electrical System

Electrical System Figure 5-1.b: Electrical System

©The Raymond Corporation - 1016708 Generated Mar 20, 2014

5-3

Model 102XM Pallet Truck - Electrical Comp. & System Electrical System

List 5-1: Electrical System (Sheet 1 of 2) FIGURE 5-1 ITEM NO.

QTY

2

1

312668-002

Controller, Motor

C

3

1

313066-000

Contactor, Main

C

1

1106158

Contactor, Main, Sealed, Cold Storage

R

4

1

301890-003

Breaker, Circuit

R

5

1

309984-000

Relay (24V)

R

6

1

310456-000

Horn (24V)

R

7

1

49854-01

Connector, Battery, Grey (SB-175)

R

2

1-010-253

Terminal

1

49854-03

Connector, Battery (SB-175) (Yellow)

R

1

49854-04

Connector, Battery (SB-175)

R

1

49854-08

Connector, Battery (SB-175) (Blue)

R

1

850-138-139/22

Connector, Battery (SB-175) (Black)

1

1106157

Contactor Bracket

PART NUMBER

DESCRIPTION

SERVICE USED TYPE ON

Electrical System

8

1

313184-000

Bar, Bus

9

2

301825-012

Screw, Hex Head, Thread Forming

H

10

2

301826-012

Screw

H

11

5

301826-016

Screw, Hex Head, Thread Forming

H

12

2

1018204/032

Screw

H

2

301826-030

Screw, Hex Head, Thread Forming

H

13

1

301827-016

Screw, Hex Head Flange, Thread Forming

H

14

1

313225-003

Cable, Negative B -

15

1

313649-004

Cable, Power Amp (+) to Breaker

16

1

313225-008

Cable, Positive B +

17

2

310100-101

Decal, 110A

18

7

25332-01

Strap, Cable

19

1

25332-08

Tie, Cable (Not Shown)

20

5

310959-008

Nut, Flange Lock

24

1

310100-001

Decal, 2x 10A

25

1

1055536/X01

Harness, Main (Includes:)

1

1060005/001

Harness, Main (Includes:)

25A

1

1046065/001

Wire, Single, #3 (Drive Motor to Motor Controller) (Not Shown)

25B

1

1046065/002

Wire, Single, #4 (Drive Motor to Motor Controller) (Not Shown)

25C

1

313433-000

Plug, PTC Resistor Assembly (R1) (Not Shown)

26

6

20997

Nut

Service Type R = Recommended Spare Service Type C = Critical Part Service Type H = Hardware

5-4

©The Raymond Corporation - 1016708 Generated Mar 20, 2014

H

H

Model 102XM Pallet Truck - Electrical Comp. & System Electrical System

List 5-1: Electrical System (Sheet 2 of 2) FIGURE 5-1 ITEM NO.

QTY

27

6

161418

Washer, Lock

28

1

313160-X01

Mounting Bracket, ON/OFF (For Custom Toggle On/Off)

1

313160-001

Mounting Bracket, ON/OFF (W/O Key Hole)

1

313160-002

Mounting Bracket, ON/OFF (W/ Key Hole)

1

313160-003

Bracket, W/Rocker Switch (W/O Key Hole)

1

305493-000

Switch, Master On/Off

R

29

PART NUMBER

DESCRIPTION

SERVICE USED TYPE ON H

1

1040406/001

Switch, Rocker

R

30

1

302016-000

Switch, Key (Includes item 30A)

R

30A

1

302092-000

Key Set (2 Keys) (Not Shown)

R

31

2

301826-020

Screw

H

32

1

313649-014

Cable, 260MM W/Ring Connectors

1

313649-000

Cable, 620MM W/Ring Connectors

33

1

313812-001

Cable, 860MM W/Ring and Flag Ring Connectors

34

1

20208-01

Switch, Control (Gold) (Lift Limit)

R

1

20323-02

Switch, Control (Cold Storage) (Lift Limit)

R

35

2

14986-03

Nut, Twin

H

36

2

11176-22

Screw

H

37

2

49771-26

Tab, Disconnect (For Item 2)

38

1

14342-00

Switch, Toggle (Not Shown)

39

1

1055535/X01

Harness, Brake Release (Not Shown)

41

1

312668-002R

Controller, Motor, Rebuilt (Not Shown)

R C

Service Type R = Recommended Spare Service Type C = Critical Part Service Type H = Hardware

©The Raymond Corporation - 1016708 Generated Mar 20, 2014

5-5

Model 102XM Pallet Truck - Electrical Comp. & System Drive Motor

Drive Motor Figure 5-2: Drive Motor

5-6

©The Raymond Corporation - 1016708 Generated Mar 20, 2014

Model 102XM Pallet Truck - Electrical Comp. & System Drive Motor

List 5-2: Drive Motor FIGURE 5-2 ITEM NO.

QTY

PART NUMBER

DESCRIPTION

SERVICE USED TYPE ON

Drive Motor 312675-000

Drive unit

1

1

313746-000

Ring, Retaining

2

1

313792-000

Gear

3

1

313747-000

Key

4

1

313793-000

Case

5

1

313748-000

Terminal

6

2

313749-000

Screw

C

H

7

6

313750-000

Nut

H

8

12

313751-000

Washer

H

9

1

313752-000

Field

10

1

313753-000

Isolator

11

1

313754-000

Bearing

12

1

313755-000

Shim

13

1

313756-000

Seal

14

1

313757-000

Armature

15

1

313758-000

Key

16

1

313759-000

Ring, Retaining

17

1

313739-000

Hub

18

1

313760-000

Band, Cover Std

19

2

313761-000

Screw

20

1

313762-000

Cover

21

1

313763-000

Plate, Brush

22

4

313764-000

Spring

R

23

4

313765-000

Brush

R

24

2

313766-000

Nut

H

25

1

313767-000

Ring, Retaining

26

1

313768-000

Bearing

R

27

4

313769-000

Washer, Lock

H

28

4

313770-000

Screw

H

29

4

313771-000

Shoe, Pole

30

8

313772-000

Washer

H

31

2

5-002-004

Screw, Socket Head, Cap

H

32

1

313760-001

Band, Cover

33

6

25497

Screw

R R

H

H

Service Type R = Recommended Spare Service Type C = Critical Part Service Type H = Hardware

©The Raymond Corporation - 1016708 Generated Mar 20, 2014

5-7

Model 102XM Pallet Truck - Electrical Comp. & System Lift Pump Motor Assembly

Lift Pump Motor Assembly Figure 5-3: Lift Pump Motor Assembly

5-8

©The Raymond Corporation - 1016708 Generated Mar 20, 2014

Model 102XM Pallet Truck - Electrical Comp. & System Lift Pump Motor Assembly

List 5-3: Lift Pump Motor Assembly FIGURE 5-3 ITEM NO.

QTY

PART NUMBER

DESCRIPTION

SERVICE USED TYPE ON

Lift Pump Motor Assembly 312679-000

Pump & Motor Assembly, Lift

C

313621-000

Motor, Lift Pump

C

2

1

313694-000

Kit, Brush and Spring

R

3

2

313695-000

Bearing

R

Service Type R = Recommended Spare Service Type C = Critical Part

©The Raymond Corporation - 1016708 Generated Mar 20, 2014

5-9

Model 102XM Pallet Truck - Electrical Comp. & System Wet Battery Pack Assembly

Wet Battery Pack Assembly Figure 5-4: Wet Battery Pack Assembly

5-10

©The Raymond Corporation - 1016708 Generated Mar 20, 2014

Model 102XM Pallet Truck - Electrical Comp. & System Wet Battery Pack Assembly

List 5-4: Wet Battery Pack Assembly (Sheet 1 of 2) FIGURE 5-4 ITEM NO.

QTY

PART NUMBER

DESCRIPTION

SERVICE USED TYPE ON

Wet Battery Pack Assembly 313823-002

Battery Pack Assembly

313823-004

Battery Pack Assembly

1

1

313824-001

Cover, Battery Pack

2

1

313825-001

Support Weldment, Battery

3

1

313834-001

Tray Weldment, Battery, Upper Right-Hand

1

313832-001

Tray Weldment, Battery, Upper Right-Hand

4

1

313833-001

Tray Weldment, Battery, Upper Left-Hand

5

17

301826-016

Screw, Hex Head, Thread Forming

6

4

11813-07

Grommet, Rubber

7

2

14851-04

Nut, Clip

8

2

1123277

Knob

2

302244-016

Screw

1

313799-001

Charger, Battery (Includes:)

1

302329-000

Wire, AC Plug

1

302314-000

Ammeter

1

302316-000

Capacitor, 4MFD

2

302315-000

Strap, Capacitor

1

313198-000

Control Card (ET80 24V DC)

1

313199-000

Plug Assembly, Battery Connector

2

302319-000

Diode

1

313200-000

Holder, Fuse (80 Amp)

1

313201-000

Fuse (10 Amp AC)

R

1

313202-000

Fuse (80 Amp DC)

R

1

313203-000

Grommet, Rubber

1

302320-000

Holder, Fuse (10 Amp)

1

313204-000

Rectifier

1

302324-000

Relief, Strain

1

313205-000

Tie, Cable

1

302328-000

Transformer

2

314121-002

Decal, 24V

10

8

301253-000

Boot

11

8

11261-05

Nut

H

12

1

302811-020

Screw

H

13

1

14851-06

Nut, Clip

1

14851-05

Nut, Clip

4

27234-00

Battery

9

14

H H H

C

H

Service Type R = Recommended Spare Service Type C = Critical Part Service Type H = Hardware

©The Raymond Corporation - 1016708 Generated Mar 20, 2014

5-11

Model 102XM Pallet Truck - Electrical Comp. & System Wet Battery Pack Assembly

List 5-4: Wet Battery Pack Assembly (Sheet 2 of 2) FIGURE 5-4 ITEM NO.

QTY

15

3

313649-005

Assembly, Cable (635 Millimeter)

18

1

313225-004

Assembly, Cable (660 Millimeter) (Includes:)

1

49852-06

Contact, Cable

1

313225-005

Assembly, Cable (790 Millimeter)

19

PART NUMBER

DESCRIPTION

20

1

49854-04

Connector, Battery (SB-175)

21

10

25332-01

Strap, Cable

22

1

313889-001

Decal, Warning

23

1

313885-001

Decal, Battery Voltage

24

1

49443-00

Decal, Warning

25

2

314121-003

Decal, Battery

26

1

1023921/001

Tray, Cord

27

8

11016-02

Washer, Flat

29

1

1058042

Bracket (Not Shown)

Service Type R = Recommended Spare Service Type C = Critical Part Service Type H = Hardware

5-12

©The Raymond Corporation - 1016708 Generated Mar 20, 2014

SERVICE USED TYPE ON

R

R

H

Model 102XM Pallet Truck - Electrical Comp. & System Maintenance Free Battery Pack

Maintenance Free Battery Pack Figure 5-5: Maintenance Free Battery Pack

©The Raymond Corporation - 1016708 Generated Mar 20, 2014

5-13

Model 102XM Pallet Truck - Electrical Comp. & System Maintenance Free Battery Pack

List 5-5: Maintenance Free Battery Pack FIGURE 5-5 ITEM NO.

QTY

PART NUMBER

DESCRIPTION

SERVICE USED TYPE ON

Maintenance Free Battery Pack

2

1126308/001

Battery Pack, Maintenance Free (24.53 H x 7.59 W x 25.25 L)

B

313176-001

Battery Pack, Maintenance Free (26.45 H x 7.50 W x 26.50 L )

A

313176-002

Battery Pack, Maintenance Free (26.44 H x 7.60 W x 26.50 L)

B

1

314023-000

Charger (No Service Parts)

A B

1

310079-000

Charger (No Service Parts)

3

4

850-138-139/03

Battery (6V)

4

1

850-138-139/06

Grommet, Rubber

5

1

305074-000

Decal, Champion

6

1

310208-000

Label, Warning

7

1

850-138-139/05

Cable, Battery Interior

8

1

850-138-139/10

Bolt

H

9

1

850-137-414/12

Washer, Lock

H

10

1

850-138-139/12

Washer

H

14

1

850-138-139/04

Plug, Cable (SB 175)

15

1

49854-04

Connector, Battery (SB-175)

16

1

939-353/315

Cable, AC Power

17

1

301827-020

Screw, Threaded

A = Charger Model SPPMP7501225G B = Charger Model SVR2425125/6 Service Type R = Recommended Spare Service Type H = Hardware

5-14

©The Raymond Corporation - 1016708 Generated Mar 20, 2014

R H

Model 102XM Pallet Truck - Electrical Comp. & System Maintenance Free Battery Pack (EE)

Maintenance Free Battery Pack (EE) Figure 5-5A: Maintenance Free Battery Pack (EE)

©The Raymond Corporation - 1016708 Generated Mar 20, 2014

5-15

Model 102XM Pallet Truck - Electrical Comp. & System Maintenance Free Battery Pack (EE)

List 5-5A: Maintenance Free Battery Pack (EE) FIGURE 5-5A QTY ITEM NO.

PART NUMBER

DESCRIPTION

SERVICE USED TYPE ON

Maintenance Free Battery Pack (EE) 1089511/001

Battery and Charger Assembly (EE Stacker)

1

8

772-016

Washer, Lock

2

2

11813-07

Grommet, Rubber

3

1

11813-11

Grommet-Rubber

5

1

49854-04

Connector, Battery (SB-175)

6

3

49856-163

Wire-Single

7

2

49856-164

Wire-Single

8

8

301253

Boot

9

2

301826-012

Screw

10

5

301826-016

Screw, Hex Head, Thread Forming

H

11

2

301960-006

Nut

H

13

1

1077864

Cover, Back

14

1

1077867

Angle, Top Attach

15

4

1078081

Battery (6V), Group 27

17

1

1078141

Enclosure-Electric, Weldment

18

1

1080259

Latch, Southco Cam Lock

20

1

1082097

Brace, Retention

21

1

1082282/002

Decal-Label-Spec Plate

22

1

1082284

Decal-Label-Spec Plate

24

1

1084896

Operators Manual

26

1

301827-020

Screw, Threaded

Service Type R = Recommended Spare Service Type H = Hardware

5-16

©The Raymond Corporation - 1016708 Generated Mar 20, 2014

H

R

H

H

Lift Pump and Motor Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2 .

Hydraulic Hose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-5 ............

Cylinder Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-7 .........

©The Raymond Corporation - 1016708 Generated Mar 20, 2014

6-1

Model 102XM Pallet Truck - Hydraulic Components Lift Pump and Motor Assembly

Lift Pump and Motor Assembly Figure 6-1: Lift Pump and Motor Assembly

6-2

©The Raymond Corporation - 1016708 Generated Mar 20, 2014

Model 102XM Pallet Truck - Hydraulic Components Lift Pump and Motor Assembly

List 6-1: Lift Pump and Motor Assembly (Sheet 1 of 2) FIGURE 6-1 ITEM NO.

QTY

PART NUMBER

DESCRIPTION

SERVICE USED TYPE ON

Lift Pump and Motor Assembly 312679-000

Pump & Motor Assembly, Lift

C

2

1

313621-000

Motor, Lift Pump (See 503)

C

3

1

560-213/06

Kit, Switch Start Service (Includes Items 4, 5 and 39)

R

4

4

313592-000

Washer, Flat

H

5

2

313593-000

Washer, Lock

H

6

2

313594-000

Screw

H

7

2

310906-000

Tab, 45 Degrees

8

4

NSS

(Plug)

H

9

1

NSS

(Plug)

H

10

1

560-206/123

Spool, Flow Control (Includes Item 14)

12

1

560-206/129

Valve, Release

13

1

560-207/114

Coil, DC (24V)

R

14

1

NSS

(Included in Item 10)

H

15

1

NSS

Coupler

H

16

1

NSS

O-Ring (Not Shown)

H

17

1

313615-000

Kit, Pump (Includes Items 15,18, 29)

18

2

NSS

Washer (Not Shown)

H

19

2

NSS

Screw

H

20

1

NSS

O-Ring

H

22

1

NSS

Tube

H

23

1

NSS

Magnet

H

24

1

NSS

Strainer

H

25

1

NSS

Clamp, Hose

H

26

1

NSS

Reservoir

H

27

1

NSS

Elbow, 90 degrees

H

28

1

NSS

Breather

H

29

1

NSS

Tube

H

30

1

NSS

O-Ring

H

31

1

NSS

O-Ring

H

32

1

NSS

(Adaptor)

H

33

1

313609-000

Seat, Relief

34

1

313610-000

Plunger

35

1

313611-000

Spring

R

36

1

200696

O-Ring

R

37

1

313613-000

Cap

38

1

560-206/126

Gasket

R

R

Service Type R = Recommended Spare Service Type C = Critical Part Service Type H = Hardware

©The Raymond Corporation - 1016708 Generated Mar 20, 2014

6-3

Model 102XM Pallet Truck - Hydraulic Components Lift Pump and Motor Assembly

List 6-1: Lift Pump and Motor Assembly (Sheet 2 of 2) FIGURE 6-1 ITEM NO.

QTY

39

1

1052277/07

Lead, Wire

40

1

313620-000

Screw, Adjustment

42

1

313615-000

Kit, Pump (Includes Items 15 Thru 19, 30 and 31)

43

1

313616-000

Kit, Relief Valve (Includes Items 34, 35, 36, 37 and 39)

44

1

313617-000

Kit, Adaptor (Includes Items 8 and 32)

45

1

313618-000

Kit, Solenoid (Includes Items 3, 4, 5 and 6)

R

46

1

313619-000

Kit, Reservoir (Includes Items 20 Thru 29)

R

PART NUMBER

DESCRIPTION

Service Type R = Recommended Spare Service Type C = Critical Part Service Type H = Hardware

6-4

©The Raymond Corporation - 1016708 Generated Mar 20, 2014

SERVICE USED TYPE ON H R

Model 102XM Pallet Truck - Hydraulic Components Hydraulic Hose

Hydraulic Hose Figure 6-2: Hydraulic Hose

©The Raymond Corporation - 1016708 Generated Mar 20, 2014

6-5

Model 102XM Pallet Truck - Hydraulic Components Hydraulic Hose

List 6-2: Hydraulic Hose FIGURE 6-2 ITEM NO.

QTY

1

1

49653-08

Fitting, 90 Degree

2

1

Ref.

Cylinder Assembly (See 603)

3

1

Ref.

Lift Pump And Motor Assembly (See 601)

4

2

1031785/001

Screw

5

1

313064-000

Hose

6

1

29975

Washer

7

1

1069128/001

Retainer, Cylinder

PART NUMBER

DESCRIPTION

SERVICE USED TYPE ON

Hydraulic Hose

H

9

1

310959-008

Nut, Flange Lock

H

10

1

1030873/001

Spring

R

11

1

1074515

Decal, Cold Storage Oil Installed (Not Shown)

A = Standard B = Cold Storage Service Type R = Recommended Spare Service Type H = Hardware

6-6

H

©The Raymond Corporation - 1016708 Generated Mar 20, 2014

B

Model 102XM Pallet Truck - Hydraulic Components Cylinder Assembly

Cylinder Assembly Figure 6-3: Cylinder Assembly

©The Raymond Corporation - 1016708 Generated Mar 20, 2014

6-7

Model 102XM Pallet Truck - Hydraulic Components Cylinder Assembly

List 6-3: Cylinder Assembly FIGURE 6-3 ITEM NO.

QTY

PART NUMBER

DESCRIPTION

SERVICE USED TYPE ON

Cylinder Assembly 313557-000

Cylinder Assembly

2

1

23434-00

Rod

3

1

23075-00

Ring, Retaining

4

1

49553-06

Seal, Rod

R

5

1

14966-01

Wiper, Cylinder Rod

R

6

1

313553-000

Housing, Cylinder

1

311452-000

Housing, Cylinder

1

1059747/001

Housing, Cylinder

7

1

23084-00

Kit, Seal

8

1

23059-00

Cylinder Bearing (Not Shown)

Service Type R = Recommended Spare Service Type C = Critical Part

6-8

C

©The Raymond Corporation - 1016708 Generated Mar 20, 2014

R

Fork Final Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2 Load Wheel Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-6

©The Raymond Corporation - 1016708 Generated Mar 20, 2014

7-1

Model 102XM Pallet Truck - Mast Fork Final Assembly

Fork Final Assembly Figure 7-1: Fork Final Assembly

7-2

©The Raymond Corporation - 1016708 Generated Mar 20, 2014

Model 102XM Pallet Truck - Mast Fork Final Assembly

List 7-1: Fork Final Assembly (Sheet 1 of 3) FIGURE 7-1 ITEM NO.

QTY

1

2

312666-000

Pin W/ Plate (Standard)

2

312666-001

Pin W/ Plate (Cold Storage)

1

312847-003

Frame, Carrier (18 in. , 20 in. , 22 in. Frame width)

HIJ

1

312847-002

Frame, Carrier (25 in., 27 in. Frame width)

KL

1

312847-000

Frame, Carrier

Ref.

Load Wheel Assembly (See 702)

2

313162-028

Pull Rod Assembly (Long Battery Box) (Galvanized) (Includes:)

C

2

313162-027

Pull Rod Assembly (Long Battery Box) (Galvanized) (Includes:)

C

2

313162-026

Pull Rod Assembly (Long Battery Box) (Galvanized) (Includes:)

C

2

313162-025

Pull Rod Assembly (Long Battery Box) (Galvanized) (Includes:)

C

2

313162-024

Pull Rod Assembly (Long Battery Box) (Galvanized) (Includes:)

C

2

313162-023

Pull Rod Assembly (Long Battery Box) (Galvanized) (Includes:)

C

2

313162-022

Pull Rod Assembly (Long Battery Box) (Galvanized) (Includes:)

C

2

313162-021

Pull Rod Assembly (Std Battery Box) (Galvanized) (Includes:)

C

2

313162-020

Pull Rod Assembly (Std Battery Box) (Galvanized) (Includes:)

C

2

313162-019

Pull Rod Assembly (Std Battery Box) (Galvanized) (Includes:)

C

2

313162-018

Pull Rod Assembly (Std Battery Box) (Galvanized) (Includes:)

C

2

313162-017

Pull Rod Assembly (Std Battery Box) (Galvanized) (Includes:)

C

PART NUMBER

DESCRIPTION

SERVICE USED TYPE ON

Fork Final Assembly

2

3 4

A = Fork Length = 32 in.

B = Fork Length = 36 in.

C = Fork Length = 42 in.

D = Fork Length = 46 in.

E = Fork Length = 48 in.

F = Fork Length = 54 in.

G = Fork Length = 60 in.

H = Frame Width = 18 in.

I = Frame Width = 20 in.

J = Frame Width = 22 in.

K = Frame Width = 25 in.

L = Frame Width = 27 in.

Service Type R = Recommended Spare Service Type C = Critical Part Service Type H = Hardware

©The Raymond Corporation - 1016708 Generated Mar 20, 2014

7-3

Model 102XM Pallet Truck - Mast Fork Final Assembly

List 7-1: Fork Final Assembly (Sheet 2 of 3) FIGURE 7-1 ITEM NO.

QTY

PART NUMBER

DESCRIPTION

2

313162-016

Pull Rod Assembly (Std Battery Box) (Galvanized) (Includes:)

C

2

313162-015

Pull Rod Assembly (Std Battery Box) (Galvanized) (Includes:)

C

2

313162-014

Pull Rod Assembly (Long Battery Box) 32 in. (Includes:)

C

2

313162-013

Pull Rod Assembly (Long Battery Box) 54 in. (Includes:)

C

2

313162-012

Pull Rod Assembly (Long Battery Box) 60 in. (Includes:)

C

2

313162-011

Pull Rod Assembly (Long Battery Box) 36 in. (Includes:)

C

2

313162-010

Pull Rod Assembly (Long Battery Box) 42 in. (Includes:)

C

2

313162-009

Pull Rod Assembly (Long Battery Box) 46 in. (Includes:)

C

2

313162-008

Pull Rod Assembly (Long Battery Box) 48 in. (Includes:)

C

2

313162-007

Pull Rod Assembly, 32 in. (Includes:)

C

2

313162-006

Pull Rod Assembly, 54 in. (Includes:)

C

2

313162-005

Pull Rod Assembly, 60 in. (Includes:)

C

2

313162-004

Pull Rod Assembly, 36 in. (Includes:)

C

2

313162-003

Pull Rod Assembly, 42 in. (Includes:)

C

2

313162-002

Pull Rod Assembly, 46 in. (Includes:)

C

2

313162-001

Pull Rod Assembly, 48 in. (Includes:)

C

4A

8

312672-000

Bushing (Not Shown)

R

5

2

313187-001

Link, Right-Hand (Includes:)

IK

2

313187-002

Link, Right-Hand (Galvanized) (Includes:)

IK

2

312651-000

Pin, (Standard)

2

312651-003

Pin, (Cold Storage)

4

312651-001

Pin (Standard)

4

312651-004

Pin (Cold Storage)

2

312651-002

Pin (Standard)

2

312651-005

Pin (Cold Storage)

6 7 8

A = Fork Length = 32 in.

B = Fork Length = 36 in.

C = Fork Length = 42 in.

D = Fork Length = 46 in.

E = Fork Length = 48 in.

F = Fork Length = 54 in.

G = Fork Length = 60 in.

H = Frame Width = 18 in.

I = Frame Width = 20 in.

J = Frame Width = 22 in.

K = Frame Width = 25 in.

L = Frame Width = 27 in.

Service Type R = Recommended Spare Service Type C = Critical Part Service Type H = Hardware

7-4

SERVICE USED TYPE ON

©The Raymond Corporation - 1016708 Generated Mar 20, 2014

Model 102XM Pallet Truck - Mast Fork Final Assembly

List 7-1: Fork Final Assembly (Sheet 3 of 3) FIGURE 7-1 ITEM NO.

QTY

9

1

313188-001

Link Assembly, Offset, Lower (Includes: 9A)

1

313188-003

Link Assembly, Offset, Lower (Galvanized) (Includes: 9A)

9A

4

312672-000

Bushing (Not Shown)

10

1

313188-002

Link Assembly, Offset, Lower (Includes: 10A)

PART NUMBER

DESCRIPTION

SERVICE USED TYPE ON

R

1

313188-004

Link Assembly, Offset, Lower (Galvanized) (Includes: 10A)

10A

4

312672-000

Bushing (Not Shown)

R

12

2

303009-016

Bolt, Hex Socket Head

H

13

2

313186-001

Upper Link Assembly (Includes: 13A)

13A

4

312672-001

Bushing, Composite (Not Shown)

14

1

313183-000

Bracket, Lift Limit

1

313183-001

Bracket, Lift Limit

15

2

303009-040

Bolt, Hex Socket Head

16

2

301997-016

Nut, Jam

H

17

2

301960-008

Nut, Hex

H

18

4

301836-000

Bolt

H

19

2

301652-016

Bolt, Hex, Locking

H

20

2

301740-001

Screw, Set

H

21

6

301740-003

Screw, Locking Set, Wheel Fork

H

H

A = Fork Length = 32 in.

B = Fork Length = 36 in.

C = Fork Length = 42 in.

D = Fork Length = 46 in.

E = Fork Length = 48 in.

F = Fork Length = 54 in.

G = Fork Length = 60 in.

H = Frame Width = 18 in.

I = Frame Width = 20 in.

J = Frame Width = 22 in.

K = Frame Width = 25 in.

L = Frame Width = 27 in.

Service Type R = Recommended Spare Service Type C = Critical Part Service Type H = Hardware

©The Raymond Corporation - 1016708 Generated Mar 20, 2014

7-5

Model 102XM Pallet Truck - Mast Load Wheel Assembly

Load Wheel Assembly Figure 7-2: Load Wheel Assembly

7-6

©The Raymond Corporation - 1016708 Generated Mar 20, 2014

Model 102XM Pallet Truck - Mast Load Wheel Assembly

List 7-2: Load Wheel Assembly FIGURE 7-2 ITEM NO.

QTY

PART NUMBER

DESCRIPTION

SERVICE USED TYPE ON

Load Wheel Assembly 313065-001

Wheel Fork Assembly

313065-002

Wheel Fork Assembly

313065-003

Wheel Fork Assembly

2

49910-01

Bearing, Ball, Shielded

R

2

49910-05

Bearing, Sealed

R

2

2

312672-000

Bushing

R

3

1

312650-000

Pin, Load Wheel (Standard)

4

1

313185-000

Pin, Load Wheel (Greasable)

5

2

312638-000

Fork, Wheel (Painted)

2

312638-001

Fork, Wheel (Galvanized)

2

312638-X03

Fork, Wheel

1

312636-000

Wheel, Load

R

1

1134544/X01

Wheel, Load (3 X 4.5)

R

7

1

301740-003

Screw, Locking Set, Wheel Fork

H

8

1

840-033

Fitting, Grease

1

6

Service Type R = Recommended Spare Service Type H = Hardware

©The Raymond Corporation - 1016708 Generated Mar 20, 2014

7-7

7-8

©The Raymond Corporation - 1016708 Generated Mar 20, 2014

Removable Load Backrest . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-2 Caster Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-4 Electrically Enclosed (EE) Covers and Static Strap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-6 Electric Brake Release Option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-9 Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-11 Travel Alarm Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-13

©The Raymond Corporation - 1016708 Generated Mar 20, 2014

8-1

Model 102XM Pallet Truck - Options & Kits Removable Load Backrest

Removable Load Backrest Figure 8-1: Removable Load Backrest

8-2

©The Raymond Corporation - 1016708 Generated Mar 20, 2014

Model 102XM Pallet Truck - Options & Kits Removable Load Backrest

List 8-1: Removable Load Backrest FIGURE 8-1 ITEM NO.

QTY

1

1

1130952/X01

Backrest, Load, 48 in.

1

1110532/X03

Backrest, Load, 48 in.

1

1110532/048

Backrest, Load, 48 in.

1

1130952/048

Backrest, Load, 48 in.

1

1130952/060

Backrest, Load, 60 in.

1

1130952/072

Backrest, Load, 72 in.

1

313145-001

Backrest, Load, 48 in.

1

313145-002

Backrest, Load, 60 in.

1

313145-003

Backrest, Load, 72 in.

PART NUMBER

DESCRIPTION

SERVICE USED TYPE ON

Removable Load Backrest

1

313145-X02

Backrest, Load, 48 in.

2

2

29544

Screw

H

3

2

11016-27

Washer (Not Shown)

H

Service Type H = Hardware

©The Raymond Corporation - 1016708 Generated Mar 20, 2014

8-3

Model 102XM Pallet Truck - Options & Kits Caster Assembly

Caster Assembly Figure 8-2: Caster Assembly

8-4

©The Raymond Corporation - 1016708 Generated Mar 20, 2014

Model 102XM Pallet Truck - Options & Kits Caster Assembly

List 8-2: Caster Assembly FIGURE 8-2 ITEM NO.

QTY

PART NUMBER

DESCRIPTION

SERVICE USED TYPE ON

Caster Assembly 313729-001

Caster Assembly

313729-002

Caster Assembly

2

1

313980-000

Fitting, Grease

C

3

1

313955-000

Pin

4

1

313953-000

Cap

5

1

671-024/03

Bearing, Cup

R

1

671-024/04

Bearing, Cone

R

6

1

313942-000

Plate

7

2

671-024/09

Washer, Thrust

H

8

1

445-236

Bearing, Thrust

R

9

2

313941-000

Plate

10

2

313950-000

Assembly, Washer

H

11

1

671-041/21

Nut, Locking

H

12

1

313947-000

Nut

H

13

2

313946-000

Washer, Flat

H

14

2

313958-000

Bearing

R

15

1

313945-000

Wheel

R

16

1

313948-000

Screw

H

17

1

313951-000

Screw

H

18

1

313949-000

Block, Torsion

19

1

313957-000

Housing

20

1

314131-000

O-Ring

R

Service Type R = Recommended Spare Service Type C = Critical Part Service Type H = Hardware

©The Raymond Corporation - 1016708 Generated Mar 20, 2014

8-5

Model 102XM Pallet Truck - Options & Kits Electrically Enclosed (EE) Covers and Static Strap

Electrically Enclosed (EE) Covers and Static Strap Figure 8-3.a: Electrically Enclosed (EE) Covers and Static Strap

8-6

©The Raymond Corporation - 1016708 Generated Mar 20, 2014

Model 102XM Pallet Truck - Options & Kits Electrically Enclosed (EE) Covers and Static Strap

Electrically Enclosed (EE) Covers and Static Strap Figure 8-3.b: Electrically Enclosed (EE) Covers and Static Strap

©The Raymond Corporation - 1016708 Generated Mar 20, 2014

8-7

Model 102XM Pallet Truck - Options & Kits Electrically Enclosed (EE) Covers and Static Strap

List 8-3: Electrically Enclosed (EE) Covers and Static Strap FIGURE 8-3 ITEM NO.

QTY

1

4

301921-010

Screw, Flat Head

2

1

313150-000

Cover

3

1

313660-000

Relief, Strain

4

1

313148-000

Housing

5

3

303714-000

Relief, Strain

6

1

306241-004

Strap, Static

7

1

21159

Screw

H

8

1

22337

Screw

H

9

1

314128-001

Bracket, Angle

10

1

301654-008

Nut, Flange, Locking

H

11

1

301654-010

Nut, Flanged

H

PART NUMBER

DESCRIPTION

SERVICE USED TYPE ON

Electrically Enclosed (EE) Covers and Static Strap

Service Type H = Hardware

8-8

©The Raymond Corporation - 1016708 Generated Mar 20, 2014

H

Model 102XM Pallet Truck - Options & Kits Electric Brake Release Option

Electric Brake Release Option Figure 8-4: Electric Brake Release Option

©The Raymond Corporation - 1016708 Generated Mar 20, 2014

8-9

Model 102XM Pallet Truck - Options & Kits Electric Brake Release Option

List 8-4: Electric Brake Release Option FIGURE 8-4 ITEM NO.

QTY

PART NUMBER

DESCRIPTION

SERVICE USED TYPE ON

Electric Brake Release Option 1068111/001

Electric Brake Release Option

1

1

1055538/001

Bracket

2

1

1060003/001

Harness (Includes White Rocker Switch)

B A

1

1060003/X01

Harness (Includes White Rocker Switch)

3

1

1068112/001

Plate, Relay Bracket

4

1

1068113/X01

Relay

A

1

1068113/001

Relay

B

5

5

25332-01

Strap, Cable

6

2

301825-010

Screw, Cap

H

A B

2

301825-008

Screw

H

7

2

301826-020

Screw

H

8

2

301960-006

Nut

H

9

1

1173703

Decal, Brake Release (Not Shown)

A = Special Electrical system B = Standard Electrical System Service Type H = Hardware

8-10

B

©The Raymond Corporation - 1016708 Generated Mar 20, 2014

Model 102XM Pallet Truck - Options & Kits Tools

Tools Figure 8-5: Tools

©The Raymond Corporation - 1016708 Generated Mar 20, 2014

8-11

Model 102XM Pallet Truck - Options & Kits Tools

List 8-5: Tools FIGURE 8-5 ITEM NO.

QTY

1

1

156263BT

Tool, Service Instrument (CAN)

2

1

950-185/002

Maintenance Tool, Programmable (includes:)

3

1

950-188

Cord, Handset, Molex

PART NUMBER

DESCRIPTION Tools

8-12

©The Raymond Corporation - 1016708 Generated Mar 20, 2014

SERVICE USED TYPE ON

Model 102XM Pallet Truck - Options & Kits Travel Alarm Installation

Travel Alarm Installation Figure 8-6: Travel Alarm Installation

©The Raymond Corporation - 1016708 Generated Mar 20, 2014

8-13

Model 102XM Pallet Truck - Options & Kits Travel Alarm Installation

List 8-6: Travel Alarm Installation FIGURE 8-6 ITEM NO.

QTY

1

1

49283-00

Alarm, Travel

2

2

301826-016

Screw, Hex Head, Thread Forming

3

1

1089193

Harness

4

1

1056002/001

Resistor Assembly

5

1

1078465

Retainer, Resistor

6

2

49771-01

Fitting, Wire

PART NUMBER

DESCRIPTION

SERVICE USED TYPE ON

Travel Alarm Installation

Service Type R = Recommended Spare Service Type H = Hardware

8-14

©The Raymond Corporation - 1016708 Generated Mar 20, 2014

H R

Model 102XM Pallet Truck - Alphabetical Parts Index

(Adaptor) NSS (Adaptor) NSS (Included in Item 10) NSS (Included in Item 10) NSS (Plug) NSS (Plug) NSS (Plug) NSS Alarm, Travel 49283-00 Ammeter 302314-000 Angle, Top Attach 1077867 Arm 167845 Armature 313757-000 Assembly, Cable (635 Millimeter) 313649-005 Assembly, Cable (660 Millimeter) 313225-004 (Includes:) Assembly, Cable (790 Millimeter) 313225-005 Assembly, Washer 313950-000 Assembly, Washer 313950-000 Axle 167843 Axle 313735-000 Backrest, Load, 48 in.

1130952/X01 Backrest, Load, 48 in.

1110532/X03 Backrest, Load, 48 in.

1110532/048 Backrest, Load, 48 in.

1130952/048 Backrest, Load, 48 in.

313145-001 Backrest, Load, 48 in.

313145-X02 Backrest, Load, 60 in.

1130952/060 Backrest, Load, 60 in.

313145-002 Backrest, Load, 72 in.

1130952/072 Backrest, Load, 72 in.

313145-003 Band, Cover 313760-001 Band, Cover Std 313760-000 Bar, Bus 313184-000 Battery 27234-00 Battery (6V) 850-138-139/03 Battery (6V), Group 27 1078081 Battery Pack Assembly 313823-002 Battery Pack Assembly 313823-004 Battery Pack, Maintenance Free (24.53 1126308/001 H x 7.59 W x 25.25 L) Battery Pack, Maintenance Free (26.44 313176-002 H x 7.60 W x 26.50 L) Battery Pack, Maintenance Free (26.45 313176-001 H x 7.50 W x 26.50 L ) Battery and Charger Assembly (EE 1089511/001 Stacker) Bearing 167846 Bearing 313695-000 Bearing 313737-000 Bearing 313745-000 Bearing 313754-000 Bearing 313768-000 Bearing 313789-000 Bearing 313791-000 Bearing 313958-000 Bearing 167846 Bearing 313745-000 Bearing 313737-000 Bearing 313789-000 Bearing 313791-000

1-2 6-3 1-2 6-3 1-2 6-3 6-3 8-14 5-11 5-16 3-12 5-7 5-12 5-12

313754-000 313768-000 313695-000 313958-000 49910-01 49910-01 671-024/04 671-024/04 671-024/03 671-024/03 49910-05 49910-05 445-236 445-236 313494-000 313494-000 313949-000 301836-000 850-138-139/10 850-138-139/10 301836-000 303009-016 303009-040 303009-016 303009-040 301652-016 301652-016 301253-000 301253 1082097 1055538/001 314128-001 313183-001 313183-000 313183-001 313495-001 313495-000 1128318/001 1128318/001 313161-000 1066427/001 313160-003

5-7 5-7 5-9 8-5 1-7 7-7 1-7 8-5 1-7 8-5 1-7 7-7 1-7 8-5 2-8 2-10 8-5 1-2 1-2 5-14 7-5 1-2 1-2 7-5 7-5 1-2 7-5 5-11 5-16 5-16 8-10 8-8 2-10 7-5 7-5 2-8 2-8 3-4 3-6 3-4 3-4 5-5

313738-000 313738-000 301890-003 301890-003 NSS NSS 313765-000 313765-000 313070-001 313070-003 1115500/002 313070-000 313070-002 1115500/001 1115500/003

4-7 1-5 4-7 1-7 5-4 1-2 6-3 1-7 5-7 2-10 2-10 2-10 2-10 2-10 2-10 2-10 2-10

©The Raymond Corporation - 1016708 Generated Mar 20, 2014

A-1

5-12 1-2 8-5 3-12 4-5 8-3 8-3 8-3 8-3 8-3 8-3 8-3 8-3 8-3 8-3 5-7 5-7 5-4 5-11 5-14 5-16 5-11 5-11 5-14 5-14 5-14 5-16 1-7 1-7 1-7 1-7 1-7 1-7 1-7 1-7 1-7 3-12 4-3 4-5 4-5 4-5

Bearing Bearing Bearing Bearing Bearing, Ball, Shielded Bearing, Ball, Shielded Bearing, Cone Bearing, Cone Bearing, Cup Bearing, Cup Bearing, Sealed Bearing, Sealed Bearing, Thrust Bearing, Thrust Block, Skid Shoe Block, Skid Shoe Block, Torsion Bolt Bolt Bolt Bolt Bolt, Hex Socket Head Bolt, Hex Socket Head Bolt, Hex Socket Head Bolt, Hex Socket Head Bolt, Hex, Locking Bolt, Hex, Locking Boot Boot Brace, Retention Bracket Bracket, Angle Bracket, Lift Limit Bracket, Lift Limit Bracket, Lift Limit Bracket, Skid Bracket, Skid Bracket, Switch Bracket, Switch Bracket, Switch Mount Bracket, Switch Mount Bracket, W/Rocker Switch (W/O Key Hole) Brake Assembly Brake Assembly, Complete Brake Assembly, Complete Breaker, Circuit Breaker, Circuit Breather Breather Brush Brush Bumper (Galvanized) Bumper (Galvanized) Bumper (Galvanized) Bumper (Painted) Bumper (Painted) Bumper (Painted) Bumper (Painted) Bumper And Caster Assembly

Model 102XM Pallet Truck - Alphabetical Parts Index

Bumper And Caster Installation Bushing Bushing Bushing Bushing Bushing Button, Horn, Left-Hand Button, Horn, Right-Side Button, Lift/Lower Button, No Function Button, Reverser Cable, 260MM W/Ring Connectors Cable, 620MM W/Ring Connectors Cable, 860MM W/Ring and Flag Ring Connectors Cable, AC Power Cable, Battery Interior Cable, Negative B Cable, Positive B + Cable, Power Amp (+) to Breaker Cap Cap Cap, Transparent Plastic Capacitor, 4MFD Card Assembly, Vehicle Manager, Unprogrammed Card Assembly, Vehicle Manager, Unprogrammed Case Case Caster Assembly Caster Assembly Caster Assembly Caster Assembly Charger (No Service Parts) Charger (No Service Parts) Charger, Battery (Includes:) Clamp, Hose Clamp, Hose Clamp, Wire Clamp, Wire Clip Clip, Cover Clip, Cover Coil Coil, DC (24V) Coil, DC (24V) Connector, Battery (SB-175) Connector, Battery (SB-175) Connector, Battery (SB-175) Connector, Battery (SB-175) Connector, Battery (SB-175) Connector, Battery (SB-175) (Black) Connector, Battery (SB-175) (Blue) Connector, Battery (SB-175) (Blue) Connector, Battery (SB-175) (Yellow) Connector, Battery (SB-175) (Yellow) Connector, Battery, Grey (SB-175) Connector, Battery, Grey (SB-175) Contact, Cable Contactor Bracket Contactor, Main

A-2

312672-000 313063-000 313063-000 313063-000 312672-000 167848 167847 171666 171665 1036419/001 313649-014 313649-000 313812-001

2-8 1-7 1-7 3-4 3-6 7-7 3-11 3-11 3-11 3-11 3-11 5-5 5-5 5-5

939-353/315 850-138-139/05 313225-003 313225-008 313649-004 313613-000 313953-000 167823 302316-000 167833-007

5-14 5-14 5-4 5-4 5-4 6-3 8-5 3-11 5-11 1-5

167833-007

3-11

313793-000 313793-000 313729-002

4-5 5-7 1-5 8-5 8-5 8-5 5-14 5-14 5-11 1-2 6-3 3-4 3-6 3-4 2-6 2-6 4-7 1-7 6-3 1-7 5-4 5-12 5-14 5-16 5-4 1-7 5-4 1-7 5-4 1-7 5-4 5-12 5-4 1-5

313729-001 313729-002 314023-000 310079-000 313799-001 NSS NSS 313547-000 313547-000 313068-000 313163-000 313060-003 313741-000 560-207/114 560-207/114 49854-04 49854-04 49854-04 49854-04 49854-04 850-138-139/22 49854-08 49854-08 49854-03 49854-03 49854-01 49854-01 49852-06 1106157 313066-000

Contactor, Main 313066-000 Contactor, Main, Sealed, Cold 1106158 Storage Contactor, Main, Sealed, Cold 1106158 Storage Control Card (ET80 24V DC) 313198-000 Control Card (ET80 24V DC) 313198-000 Control Head Control Head Assembly 313053 Control Head Assembly 313053-001 Control Head Assembly 313053-101 Control Head Assembly 313053 Control Head Assembly 313053-001 Control Head Assembly 313053-101 Controller, Motor 312668-002 Controller, Motor 312668-002 Cord, Handset, Molex 950-188 Coupler NSS Coupler NSS Cover 313784-000 Cover 313762-000 Cover 313150-000 Cover Assembly, Lower 313060-001 Cover Assembly, Upper 313182-002 Cover Assembly, Upper 313182-004 Cover, Back 1077864 Cover, Battery Pack 313824-001 Cover, Hood 171659BT Cushion 313546-000 Cylinder Assembly 313557-000 Cylinder Assembly Cylinder Assembly 313557-000 Decal, 110A 310100-101 Decal, 24V 314121-002 Decal, 2x 10A 310100-001 Decal, Battery 314121-003 Decal, Battery Voltage 313885-001 Decal, Champion 305074-000 Decal, EE 29407-00 Decal, Emergency Disconnect 313939-001 (Bilingual) Decal, Emergency Disconnect (English) 313159-001 Decal, No Riding 313152-001 Decal, O&O Manual 314037-001 Decal, Raymond 411-511/017 Decal, Raymond (Black) 411-511/115 Decal, Spec. Plate 1066855/001 Decal, Spec. Plate (Consult Factory) 313189-001 Decal, Steam Clean 302402-000 Decal, Warning 49443-00 Decal, Warning 312669-001 Decal, Warning 312862-001 Decal, Warning 313889-001 Decal, Warning 49443-00 Decal-Label-Spec Plate 1082282/002 Decal-Label-Spec Plate 1082284 Diode 302319-000 Disconnect, Battery 313151-000 Disk 313740-000 Disk 313740-000 Display 167832-003 Display 167832-003

©The Raymond Corporation - 1016708 Generated Mar 20, 2014

5-4 1-7 5-4 1-5 5-11 3-11 1-5 1-5 1-5 3-11 3-11 3-11 1-5 5-4 8-12 1-2 6-3 4-5 5-7 8-8 2-6 2-6 2-6 5-16 5-11 3-8 3-4 1-5 6-8 6-8 5-4 5-11 5-4 5-12 5-12 5-14 2-6 2-6 2-6 2-6 2-6 2-6 2-6 2-6 2-6 2-6 1-7 2-6 2-6 5-12 5-12 5-16 5-16 5-11 2-6 1-7 4-7 1-5 3-11

Model 102XM Pallet Truck - Alphabetical Parts Index

Drive Motor Drive Unit and Motor Assembly Drive Wheel Assembly Drive unit Drive unit Drive unit Drive unit Drive unit Elbow, 90 degrees Elbow, 90 degrees Electric Brake Release Option Electric Brake Release Option Electrical System Electrically Enclosed (EE) Covers and Static Strap Enclosure-Electric, Weldment Field Finish Instructions 102XM Fitting, 90 Degree Fitting, Grease Fitting, Grease Fitting, Wire Flange, Friction Fork Final Assembly Fork, Wheel Fork, Wheel (Galvanized) Fork, Wheel (Painted) Frame, Carrier Frame, Carrier (18 in. , 20 in. , 22 in.

Frame width) Frame, Carrier (25 in., 27 in. Frame width) Fuse (10 Amp AC) Fuse (10 Amp AC) Fuse (80 Amp DC) Fuse (80 Amp DC) Gasket Gasket Gasket Gear Gear Gear Gear Gear Gearbox Installation Grommet Grommet, Rubber Grommet, Rubber Grommet, Rubber Grommet, Rubber Grommet-Rubber Handle Handle Assembly Handle Assembly (Includes Control Head Assy) Handle Assembly (Includes Control Head Assy) Handle Assembly (Includes Control Head Assy) Handle Assembly (Includes Control Head Assy) Handle Assembly Kit W/ Keypad Handle Assembly Kit W/ Keypad

Handle Installation Handle Installation Handle Installation, W/ KeySwitch 313877-002 Handle Installation, W/ Keypad 313877-001 Handle/Tiller Assembly 313158-003 Handle/Tiller Assembly 313158-004 Handle/Tiller Assembly 313158-003 Handle/Tiller Assembly 313158-004 Handle/Tiller Assembly 313158-003 Handle/Tiller Assembly 313158-004 Handle/Tiller Assembly, W/ Keypad 1066428/001 Handle/Tiller Assembly, W/ Keypad 1067091/001 Handle/Tiller Assembly, W/O Keypad 1066428/002 Handle/Tiller Assembly, W/O Keypad 1067091/002 Harness 1089193 Harness (Includes White Rocker 1060003/001 Switch) Harness (Includes White Rocker 1060003/X01 Switch) Harness, Main (Includes:) 1055536/X01 Harness, Main (Includes:) 1060005/001 Harness, Stem, Handle 313436-000 Holder, Fuse (10 Amp) 302320-000 Holder, Fuse (80 Amp) 313200-000 Horn (24V) 310456-000 Horn (24V) 310456-000 Hose 313064-000 Housing 167822 Housing 167835 Housing 313957-000 Housing 313148-000 Housing, Cylinder 313553-000 Housing, Cylinder 311452-000 Housing, Cylinder 1059747/001 Hub 313739-000 Hub 312895-000 Hub 313739-000 Hydraulic Hose Insert, Blank 171583 Isolator 313753-000 Key 313747-000 Key 313747-000 Key 313758-000 Kit, Adaptor (Includes Items 8 and 32) 313617-000 Kit, Brush and Spring 313694-000 Kit, Brush and Spring 313694-000 Kit, Pump (Includes Items 15 Thru 19, 313615-000 30 and 31) Kit, Pump (Includes Items 15,18, 29) 313615-000 Kit, Relief Valve (Includes Items 34, 35, 313616-000 36, 37 and 39) Kit, Relief Valve (Includes Items 34, 35, 313616-000 36, 37 and 39) Kit, Reservoir (Includes Items 20 Thru 313619-000 29) Kit, Reservoir (Includes Items 20 Thru 313619-000 29) Kit, Seal 23084-00 Kit, Seal 23084-00 Kit, Solenoid (Includes Items 3, 4, 5 313618-000 and 6) Kit, Solenoid (Includes Items 3, 4, 5 313618-000 and 6)

3-4 3-6 3-4 3-4 1-5 1-5 3-8 3-8 3-11 3-11 3-8 3-8 3-8 3-8 8-14 8-10

©The Raymond Corporation - 1016708 Generated Mar 20, 2014

A-3

312675-000 312675-000 312675-000 312675-000 312675-000 NSS NSS 1068111/001

1078141 313752-000

5-7 4-5 4-9 1-5 4-5 4-7 4-9 5-7 1-2 6-3 8-10 8-10 5-4 8-8

312638-X03 312638-001 312638-000 312847-000 312847-003

5-16 5-7 2-6 6-6 7-7 8-5 8-14 4-7 7-3 7-7 7-7 7-7 7-3 7-3

312847-002

7-3

313201-000 313201-000 313202-000 313202-000 560-206/126 167850 560-206/126 313781-000 313783-000 313790-000 313792-000 313792-000

1050074/001

1-7 5-11 1-7 5-11 1-7 3-11 6-3 4-5 4-5 4-5 4-5 5-7 4-3 3-6 5-11 5-11 5-14 5-16 5-16 3-11 3-8 1-5

1050074/002

1-5

1050074/001

3-11

1050074/002

3-11

313158-003/KIT 313158-003/KIT

1-5 3-11

49653-08 840-033 313980-000 49771-01 314356-000

1046810/001 11813-07 313203-000 850-138-139/06 11813-07 11813-11 313052-000

8-10 5-4 5-4 3-8 5-11 5-11 1-7 5-4 6-6 3-11 3-11 8-5 8-8 6-8 6-8 6-8 4-7 4-9 5-7 6-6 3-11 5-7 4-5 5-7 5-7 6-4 1-7 5-9 6-4 6-3 1-7 6-4 1-7 6-4 1-7 6-8 1-7 6-4

Model 102XM Pallet Truck - Alphabetical Parts Index

Kit, Switch Start Service (Includes Items 560-213/06 4, 5 and 39) Kit, Switch Start Service (Includes Items 560-213/06 4, 5 and 39) Knob 1123277 Label, Warning 310208-000 Latch, Southco Cam Lock 1080259 Lead, Wire 1052277/07 Lift Pump Motor Assembly Lift Pump and Motor Assembly Link Assembly, Offset, Lower 313188-004 (Galvanized) (Includes: 10A) Link Assembly, Offset, Lower 313188-003 (Galvanized) (Includes: 9A) Link Assembly, Offset, Lower 313188-002 (Includes: 10A) Link Assembly, Offset, Lower 313188-001 (Includes: 9A) Link, Right-Hand (Galvanized) 313187-002 (Includes:) Link, Right-Hand (Includes:) 313187-001 Load Wheel Assembly Magnet NSS Magnet NSS Maintenance Free Battery Pack Maintenance Free Battery Pack (EE) Major Assemblies Motor, Lift Pump 313621-000 Motor, Lift Pump 313621-000 Mount, On/Off, Key 313160 Mount, Stem 1045406/001 Mounting Bracket, Handle Stem 313048-000 Mounting Bracket, Handle Stem 313048-001 Mounting Bracket, ON/OFF (For 313160-X01 Custom Toggle On/Off) Mounting Bracket, ON/OFF (W/ Key 313160-002 Hole) Mounting Bracket, ON/OFF (W/O Key 313160-001 Hole) Nut 11261-05 Nut 20997 Nut 301960-006 Nut 313750-000 Nut 313766-000 Nut 313947-000 Nut 301960-006 Nut 20997 Nut 313750-000 Nut 313766-000 Nut 11261-05 Nut 301960-006 Nut 313947-000 Nut 301960-006 Nut, Clip 14851-04 Nut, Clip 14851-05 Nut, Clip 14851-04 Nut, Clip 14851-06 Nut, Clip 14851-05 Nut, Flange Lock 310959-008 Nut, Flange Lock 310959-008 Nut, Flange Lock 310959-008 Nut, Flange Lock 310959-008 Nut, Flange Lock 310959-008

A-4

1-7 6-3 5-11 5-14 5-16 6-4 5-9 6-3 7-5 7-5 7-5 7-5 7-4 7-4 7-7 1-2 6-3 5-14 5-16 2-3 1-5 5-9 3-6 3-6 3-4 3-4 5-5 5-5 5-5 1-2 1-2 1-2 1-2 1-2 1-2 2-6 5-4 5-7 5-7 5-11 5-16 8-5 8-10 1-2 1-2 5-11 5-11 5-11 1-2 2-8 2-10 5-4 6-6

Nut, Flange, Locking Nut, Flange, Locking Nut, Flange, Locking Nut, Flange, Locking Nut, Flanged Nut, Flanged Nut, Hex Nut, Hex Nut, Hex Nut, Hex Nut, Jam Nut, Jam Nut, Locking Nut, Locking Nut, Lug Nut, Lug Nut, Twin Nut, Twin O-Ring O-Ring O-Ring O-Ring O-Ring O-Ring O-Ring O-Ring O-Ring O-Ring O-Ring O-Ring Operators Manual Pad, Key Pad, Key Pad, Key Pin Pin Pin Pin (Cold Storage) Pin (Cold Storage) Pin (Standard) Pin (Standard) Pin W/ Plate (Cold Storage) Pin W/ Plate (Standard) Pin, (Cold Storage) Pin, (Standard) Pin, Load Wheel (Greasable) Pin, Load Wheel (Standard) Plate Plate Plate, Backing, Upper Plate, Brush Plate, Lower Plate, Relay Bracket Plate, Symbol, Fork Lift Plate, Symbol, Fork Lower Plug Plug Plug Assembly, Battery Connector Plug, Cable (SB 175) Plunger Pull Rod Assembly (Long Battery Box) (Galvanized) (Includes:)

©The Raymond Corporation - 1016708 Generated Mar 20, 2014

301654-008 301654-008 301654-008 301654-008 301654-010 301654-010 11261-11 301960-008 11261-11 301960-008 301997-016 301997-016 671-041/21 671-041/21 313046-000 313046-000 14986-03 14986-03 NSS 11015-72 200696 313779-000 314131-000 11015-72 313779-000 NSS NSS NSS 200696 314131-000 1084896 171660 171660BT 171660 313067-000 313067-000 313955-000 312651-004 312651-005 312651-001 312651-002 312666-001 312666-000 312651-003 312651-000 313185-000 312650-000 313942-000 313941-000 313632-000 313763-000 313633-000 1068112/001 171585-002 171585-001 313780-000 313785-000 313199-000 850-138-139/04 313610-000 313162-022

1-2 2-8 2-10 8-8 1-2 8-8 1-2 1-2 3-4 7-5 1-2 7-5 1-2 8-5 1-2 4-9 1-2 5-5 1-2 1-7 1-8 1-8 1-8 3-6 4-5 6-3 6-3 6-3 6-3 8-5 5-16 1-8 3-8 3-8 3-4 3-6 8-5 7-4 7-4 7-4 7-4 7-3 7-3 7-4 7-4 7-7 7-7 8-5 8-5 3-8 5-7 3-8 8-10 3-11 3-11 4-5 4-5 5-11 5-14 6-3 1-5

Model 102XM Pallet Truck - Alphabetical Parts Index

Pull Rod Assembly (Long Battery Box) (Galvanized) (Includes:) Pull Rod Assembly (Long Battery Box) (Galvanized) (Includes:) Pull Rod Assembly (Long Battery Box) (Galvanized) (Includes:) Pull Rod Assembly (Long Battery Box) (Galvanized) (Includes:) Pull Rod Assembly (Long Battery Box) (Galvanized) (Includes:) Pull Rod Assembly (Long Battery Box) (Galvanized) (Includes:) Pull Rod Assembly (Long Battery Box) (Galvanized) (Includes:) Pull Rod Assembly (Long Battery Box) (Galvanized) (Includes:) Pull Rod Assembly (Long Battery Box) (Galvanized) (Includes:) Pull Rod Assembly (Long Battery Box) (Galvanized) (Includes:) Pull Rod Assembly (Long Battery Box) (Galvanized) (Includes:) Pull Rod Assembly (Long Battery Box) (Galvanized) (Includes:) Pull Rod Assembly (Long Battery Box) (Galvanized) (Includes:) Pull Rod Assembly (Long Battery Box) 32 in. (Includes:) Pull Rod Assembly (Long Battery Box) 32 in. (Includes:) Pull Rod Assembly (Long Battery Box) 36 in. (Includes:) Pull Rod Assembly (Long Battery Box) 36 in. (Includes:) Pull Rod Assembly (Long Battery Box) 42 in. (Includes:) Pull Rod Assembly (Long Battery Box) 42 in. (Includes:) Pull Rod Assembly (Long Battery Box) 46 in. (Includes:) Pull Rod Assembly (Long Battery Box) 46 in. (Includes:) Pull Rod Assembly (Long Battery Box) 48 in. (Includes:) Pull Rod Assembly (Long Battery Box) 48 in. (Includes:) Pull Rod Assembly (Long Battery Box) 54 in. (Includes:) Pull Rod Assembly (Long Battery Box) 54 in. (Includes:) Pull Rod Assembly (Long Battery Box) 60 in. (Includes:) Pull Rod Assembly (Long Battery Box) 60 in. (Includes:) Pull Rod Assembly (Std Battery Box) (Galvanized) (Includes:) Pull Rod Assembly (Std Battery Box) (Galvanized) (Includes:) Pull Rod Assembly (Std Battery Box) (Galvanized) (Includes:) Pull Rod Assembly (Std Battery Box) (Galvanized) (Includes:) Pull Rod Assembly (Std Battery Box) (Galvanized) (Includes:) Pull Rod Assembly (Std Battery Box) (Galvanized) (Includes:) Pull Rod Assembly (Std Battery Box) (Galvanized) (Includes:)

313162-023

1-5

313162-024

1-5

313162-025

1-5

313162-026

1-5

313162-027

1-5

313162-028

1-5

313162-028

7-3

313162-027

7-3

313162-026

7-3

313162-025

7-3

313162-024

7-3

313162-023

7-3

313162-022

7-3

313162-014

1-5

313162-014

7-4

313162-011

1-5

313162-011

7-4

313162-010

1-5

313162-010

7-4

313162-009

1-5

313162-009

7-4

313162-008

1-5

313162-008

7-4

313162-013

1-5

313162-013

7-4

313162-012

1-6

313162-012

7-4

313162-015

1-6

313162-016

1-6

313162-017

1-6

313162-018

1-6

313162-019

1-6

313162-020

1-6

313162-021

1-6

Pull Rod Assembly (Std Battery Box) (Galvanized) (Includes:) Pull Rod Assembly (Std Battery Box) (Galvanized) (Includes:) Pull Rod Assembly (Std Battery Box) (Galvanized) (Includes:) Pull Rod Assembly (Std Battery Box) (Galvanized) (Includes:) Pull Rod Assembly (Std Battery Box) (Galvanized) (Includes:) Pull Rod Assembly (Std Battery Box) (Galvanized) (Includes:) Pull Rod Assembly (Std Battery Box) (Galvanized) (Includes:) Pull Rod Assembly, 32 in. (Includes:) Pull Rod Assembly, 32 in. (Includes:) Pull Rod Assembly, 36 in. (Includes:) Pull Rod Assembly, 36 in. (Includes:) Pull Rod Assembly, 42 in. (Includes:) Pull Rod Assembly, 42 in. (Includes:) Pull Rod Assembly, 46 in. (Includes:) Pull Rod Assembly, 46 in. (Includes:) Pull Rod Assembly, 48 in. (Includes:) Pull Rod Assembly, 48 in. (Includes:) Pull Rod Assembly, 54 in. (Includes:) Pull Rod Assembly, 54 in. (Includes:) Pull Rod Assembly, 60 in. (Includes:) Pull Rod Assembly, 60 in. (Includes:) Pump & Motor Assembly, Lift Pump & Motor Assembly, Lift Pump & Motor Assembly, Lift Rectifier Relay Relay Relay (24V) Relay (24V) Relief, Strain Relief, Strain Relief, Strain Relief, Strain Removable Load Backrest Reservoir Reservoir Resistor Assembly Resistor Assembly Retainer Retainer, Cylinder Retainer, Resistor Ring, Retaining Ring, Retaining Ring, Retaining Ring, Retaining Ring, Retaining Ring, Retaining Ring, Retaining Rocker, Left Rocker, Right Rod Screw Screw Screw Screw Screw

313162-021

7-3

313162-020

7-3

313162-019

7-3

313162-018

7-3

313162-017

7-3

313162-016

7-4

313162-015

7-4

313162-007 313162-007 313162-004 313162-004 313162-003 313162-003 313162-002 313162-002 313162-001 313162-001 313162-006 313162-006 313162-005 313162-005 312679-000 312679-000 312679-000 313204-000 1068113/X01 1068113/001 309984-000 309984-000 313634-000 302324-000 313660-000 303714-000 NSS NSS 1056002/001 1056002/001 1048936/001 1069128/001 1078465 313782-000 313746-000 313746-000 313746-000 313759-000 313767-000 23075-00 313050-000 313049-000 23434-00 1018204/032 1031785/001 11176-22 1118885-001 1118885/001

1-6 7-4 1-6 7-4 1-6 7-4 1-6 7-4 1-6 7-4 1-6 7-4 1-6 7-4 1-6 5-9 6-3 5-11 8-10 8-10 1-8 5-4 3-8 5-11 8-8 8-8 8-3 1-2 6-3 1-8 8-14 3-6 6-6 8-14 4-5 4-5 4-7 5-7 5-7 5-7 6-8 3-12 3-12 6-8 1-2 1-2 1-2 1-2 1-2

©The Raymond Corporation - 1016708 Generated Mar 20, 2014

A-5

Model 102XM Pallet Truck - Alphabetical Parts Index

Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw

A-6

171705 171706 171707 171708 171709 171711 171712 171713 20351 21159 21976 22337 25497 29544 301652-025 301825-008 301826-012 301826-020 301951-035 301955-025 301955-055 301955-075 302244-016 302811-010 302811-020 312560-012 313594-000 313742-000 313749-000 313761-000 313770-000 313787-000 313948-000 313951-000 314017-012 49388-02 5-002-056 5-002-059 5-004-004 5-007-022 7-710-008/020 7-710-008/025 7-710-008/065 NSS 301951-035 312560-012 20351 21159 301652-025 7-710-008/025 20351 21159 7-710-008/065 7-710-008/020 302811-010 1118885/001 49388-02 314017-012 301955-075 301955-055 5-007-022

1-3 1-3 1-3 1-3 1-3 1-3 1-3 1-3 1-3 1-3 1-3 1-3 1-3 1-3 1-3 1-3 1-3 1-3 1-3 1-3 1-3 1-3 1-3 1-3 1-3 1-3 1-3 1-3 1-3 1-3 1-3 1-3 1-3 1-3 1-3 1-3 1-3 1-3 1-3 1-4 1-4 1-4 1-4 1-4 2-6 2-6 2-8 2-8 2-8 2-8 2-10 2-10 2-10 2-10 3-4 3-4 3-4 3-4 3-4 3-4 3-4

Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw, Adjustment Screw, Adjustment Screw, Cap Screw, Cap Screw, Flat Head Screw, Flat Head Screw, Hex Head Flange, Thread Forming Screw, Hex Head Flange, Thread Forming Screw, Hex Head, Thread Forming Screw, Hex Head, Thread Forming Screw, Hex Head, Thread Forming Screw, Hex Head, Thread Forming Screw, Hex Head, Thread Forming Screw, Hex Head, Thread Forming Screw, Hex Head, Thread Forming Screw, Hex Head, Thread Forming Screw, Hex Head, Thread Forming Screw, Hex Head, Thread Forming

©The Raymond Corporation - 1016708 Generated Mar 20, 2014

301826-012 301955-055 301955-075 5-007-022 314017-012 1118885-001 21976 5-002-059 171705 5-002-056 171706 171709 5-004-004 171707 171713 171712 171711 171708 301955-025 313787-000 313742-000 301826-012 1018204/032 301826-020 11176-22 313749-000 313761-000 313770-000 25497 302244-016 302811-020 301826-012 313594-000 NSS 1031785/001 29544 313948-000 313951-000 21159 22337 301825-008 301826-020 313620-000 313620-000 301825-010 301825-010 301921-010 301921-010 301827-016

3-6 3-6 3-6 3-6 3-6 3-6 3-8 3-8 3-8 3-8 3-8 3-8 3-8 3-11 3-11 3-11 3-11 3-11 4-3 4-5 4-7 5-4 5-4 5-5 5-5 5-7 5-7 5-7 5-7 5-11 5-11 5-16 6-3 6-3 6-6 8-3 8-5 8-5 8-8 8-8 8-10 8-10 1-4 6-4 1-4 8-10 1-4 8-8 1-4

301827-016

5-4

301825-012 301826-016 301826-030 301826-016 301825-012 301826-016 301826-030 301826-016 301826-016 301826-016

1-4 1-4 1-4 2-6 5-4 5-4 5-4 5-11 5-16 8-14

Model 102XM Pallet Truck - Alphabetical Parts Index

Screw, Locking Set, Wheel Fork 301740-003 Screw, Locking Set, Wheel Fork 301740-003 Screw, Locking Set, Wheel Fork 301740-003 Screw, Set 301740-001 Screw, Set 301740-001 Screw, Set 301740-001 Screw, Set 301740-001 Screw, Socket Head, Cap 5-002-004 Screw, Socket Head, Cap 5-002-004 Screw, Threaded 301827-020 Screw, Threaded 301827-020 Screw, Threaded 301827-020 Seal 169909 Seal 169910 Seal 313736-000 Seal 313756-000 Seal 169910 Seal 169909 Seal 313736-000 Seal 313756-000 Seal, Rod 49553-06 Seal, Rod 49553-06 Seat, Relief 313609-000 Shim 313755-000 Shoe, Pole 313771-000 Sleeve, Spring 313088-000 Sleeve, Spring 313088-000 Spacer 313778-000 Spool, Flow Control (Includes Item 14) 560-206/123 Spring 1030873/001 Spring 167836 Spring 167839 Spring 167840 Spring 312855-001 Spring 313611-000 Spring 313764-000 Spring 312855-001 Spring 312855-001 Spring 167839 Spring 167836 Spring 167840 Spring 313764-000 Spring 313611-000 Spring 1030873/001 Stem, Handle 312677-000 Stem, Handle 1066425/001 Stop Lug 167830 Stop, Bumper 1045379/001 Strainer NSS Strainer NSS Strap, Cable 25332-01 Strap, Cable 25332-01 Strap, Cable 25332-01 Strap, Capacitor 302315-000 Strap, Static 306241-004 Stud 313734-000 Support 167844 Support Weldment, Battery 313825-001 Switch, Control (Cold Storage) (Lift 20323-02 Limit) Switch, Control (Cold Storage) (Lift 20323-02 Limit)

1-4 7-5 7-7 1-4 3-4 3-6 7-5 1-4 5-7 1-4 5-14 5-16 1-8 1-8 1-8 1-8 3-11 3-11 4-5 5-7 1-8 6-8 6-3 5-7 5-7 3-4 3-6 4-5 6-3 1-8 1-8 1-8 1-8 1-8 1-8 1-8 3-4 3-6 3-11 3-11 3-12 5-7 6-3 6-6 3-8 3-8 3-12 3-6 1-4 6-3 5-4 5-12 8-10 5-11 8-8 4-5 3-12 5-11 1-8

20208-01 20208-01 307080-000 307080-X01 308030-000 307080-X01 307080-000 308030-000 308030-000 171655 171655 302016-000 302016-000 302016-000 302016-000 305493-000 305493-000 305493-000 1040406/001 1040406/001 1040406/001 14342-00 14342-00 310906-000 49771-26 49663-00 1-010-253 313748-000 171734 171662 313205-000 630-235 632-089 630-235 632-089 312678-003 312678-003 312678-004

1-8 5-5 1-8 1-8 1-8 3-4 3-4 3-4 3-6 1-8 3-11 1-8 3-6 1-8 5-5 1-8 3-6 5-5 1-8 3-6 5-5 1-8 3-6 6-3 5-5 2-6 5-4 5-7 3-11 3-11 5-11 1-8 1-8 4-9 4-9 1-8 4-9 1-8

312678-004

4-9

312678-002 312678-002 312678-000

1-8 4-9 1-8

312678-000

4-9

312678-006 312678-006 312678-005 312678-005 632-090/001

1-8 4-9 1-8 4-9 1-8

632-090/001

4-9

156263BT

313833-001

8-12 8-12 5-11 1-6 4-9 8-14 5-11

©The Raymond Corporation - 1016708 Generated Mar 20, 2014

A-7

5-5

Switch, Control (Gold) (Lift Limit) Switch, Control (Gold) (Lift Limit) Switch, Gold Sealed Switch, Gold Sealed Switch, Gold Sealed Switch, Gold Sealed Switch, Gold Sealed Switch, Gold Sealed Switch, Gold Sealed Switch, Horn Switch, Horn Switch, Key Switch, Key Switch, Key (Includes item 30A) Switch, Key (Includes item 30A) Switch, Master On/Off Switch, Master On/Off Switch, Master On/Off Switch, Rocker Switch, Rocker Switch, Rocker Switch, Toggle Switch, Toggle Tab, 45 Degrees Tab, Disconnect (For Item 2) Tack, Metal Terminal Terminal Tie, Cable Tie, Cable Tie, Cable Tire, Drive Wheel Tire, Drive Wheel Tire, Drive Wheel Tire, Drive Wheel Tire, Drive Wheel (Crowned Vulkollan) Tire, Drive Wheel (Crowned Vulkollan) Tire, Drive Wheel (Non-marking Rubber) Tire, Drive Wheel (Non-marking Rubber) Tire, Drive Wheel (Red Poly) Tire, Drive Wheel (Red Poly) Tire, Drive Wheel (Smooth Black Rubber) Tire, Drive Wheel (Smooth Black Rubber) Tire, Drive Wheel (Smooth) Tire, Drive Wheel (Smooth) Tire, Drive Wheel (Traction Rubber) Tire, Drive Wheel (Traction Rubber) Tire, Poly, Red/Orange, 10 x 5 x 6.50 in.

Tire, Poly, Red/Orange, 10 x 5 x 6.50 in.

Tool, Service Instrument (CAN) Tools Transformer Transmission Assembly Transmission Assembly Travel Alarm Installation Tray Weldment, Battery, Upper LeftHand

302328-000 313806-004 313806-004

Model 102XM Pallet Truck - Alphabetical Parts Index

Tray Weldment, Battery, Upper RightHand Tray Weldment, Battery, Upper RightHand Tray, Cord Tube Tube Tube Upper Link Assembly (Includes: 13A) Valve, Release Valve, Release Vent Washer Washer Washer Washer Washer Washer Washer Washer Washer Washer Washer Washer Washer Washer, Flat Washer, Flat Washer, Flat Washer, Flat Washer, Flat Washer, Flat Washer, Flat Washer, Flat Washer, Lock Washer, Lock Washer, Lock Washer, Lock Washer, Lock Washer, Lock Washer, Lock Washer, Lock Washer, Lock Washer, Lock Washer, Lock Washer, Lock Washer, Lock Washer, Lock Washer, Lock Washer, Lock Washer, Lock Washer, Plastic Washer, Plastic Washer, Thrust Washer, Thrust Wet Battery Pack Assembly Wheel Wheel Wheel Assembly, Drive (Black Poly) Wheel Assembly, Drive (Crowned Vulkollan) Wheel Assembly, Drive (Lugged) Wheel Assembly, Drive (Non-marking Rubber)

A-8

313834-001

5-11

313832-001

5-11

1023921/001 NSS NSS NSS 313186-001 560-206/129 560-206/129 313786-000 11936-08 171710 29975 313751-000 313772-000 850-138-139/12 11936-08 11936-08 171710 313751-000 313772-000 850-138-139/12 29975 11016-02 313592-000 313946-000 5-018-006 5-018-006 11016-02 313592-000 313946-000 11072-14 161418 313593-000 313769-000 313788-000 314065-008 772-016 850-137-414/12 314065-008 314065-008 11072-14 313788-000 161418 313769-000 850-137-414/12 772-016 313593-000 313879-001 313879-001 671-024/09 671-024/09 313945-000 313945-000 313054-002 313054-004

5-12 1-4 6-3 6-3 7-5 1-9 6-3 4-5 1-4 1-4 1-4 1-4 1-4 1-4 3-4 3-6 3-12 5-7 5-7 5-14 6-6 1-4 1-4 1-4 1-4 2-10 5-12 6-3 8-5 1-4 1-4 1-4 1-4 1-4 1-4 1-4 1-4 2-8 2-10 3-4 4-5 5-5 5-7 5-14 5-16 6-3 3-4 3-6 1-4 8-5 5-11 1-9 8-5 4-9 4-9

313054-007 313054-005

4-9 4-9

Wheel Assembly, Drive (Red Poly) Wheel Assembly, Drive (Smooth Black Rubber) Wheel Assembly, Drive (Traction Rubber) Wheel Assembly, Thumb (Includes Items 31 thru 40) Wheel Fork Assembly Wheel Fork Assembly Wheel Fork Assembly Wheel, Load Wheel, Load Wheel, Load (3 X 4.5) Wheel, Load (3 X 4.5) Wiper, Cylinder Rod Wiper, Cylinder Rod Wire, AC Plug Wire-Single Wire-Single

©The Raymond Corporation - 1016708 Generated Mar 20, 2014

313054-003 313054-001

4-9 4-9

313054-006

4-9

313051-000

3-11

313065-001 313065-002 313065-003 312636-000 312636-000 1134544/X01 1134544/X01 14966-01 14966-01 302329-000 49856-163 49856-164

7-7 7-7 7-7 1-9 7-7 1-9 7-7 1-9 6-8 5-11 5-16 5-16

Model 102XM Pallet Truck - Numerical Parts Index

1-010-253 1018204/032 1018204/032 1023921/001 1030873/001 1030873/001 1031785/001 1031785/001 1036419/001 1040406/001 1040406/001 1040406/001 1045379/001 1045406/001 1046810/001 1048936/001 1050074/001 1050074/001 1050074/002 1050074/002 1052277/07 1055536/X01 1055538/001 1056002/001 1056002/001 1059747/001 1060003/001 1060003/X01 1060005/001 1066425/001 1066427/001 1066428/001 1066428/002 1066855/001 1067091/001 1067091/002 1068111/001 1068112/001 1068113/001 1068113/X01 1069128/001 1077864 1077867 1078081 1078141 1078465 1080259 1082097 1082282/002 1082284 1084896 1089193 1089511/001 11015-72

Terminal Screw Screw Tray, Cord Spring Spring Screw Screw Button, Reverser Switch, Rocker Switch, Rocker Switch, Rocker Stop, Bumper Mount, Stem Grommet Retainer Handle Assembly (Includes Control Head Assy) Handle Assembly (Includes Control Head Assy) Handle Assembly (Includes Control Head Assy) Handle Assembly (Includes Control Head Assy) Lead, Wire Harness, Main (Includes:) Bracket Resistor Assembly Resistor Assembly Housing, Cylinder Harness (Includes White Rocker Switch) Harness (Includes White Rocker Switch) Harness, Main (Includes:) Stem, Handle Bracket, Switch Mount Handle/Tiller Assembly, W/ Keypad Handle/Tiller Assembly, W/O Keypad Decal, Spec. Plate Handle/Tiller Assembly, W/ Keypad Handle/Tiller Assembly, W/O Keypad Electric Brake Release Option Plate, Relay Bracket Relay Relay Retainer, Cylinder Cover, Back Angle, Top Attach Battery (6V), Group 27 Enclosure-Electric, Weldment Retainer, Resistor Latch, Southco Cam Lock Brace, Retention Decal-Label-Spec Plate Decal-Label-Spec Plate Operators Manual Harness Battery and Charger Assembly (EE Stacker) O-Ring

5-4 1-2 5-4 5-12 1-8 6-6 1-2 6-6 3-11 1-8 3-6 5-5 3-6 3-6 3-6 3-6 1-5 3-11 1-5 3-11 6-4 5-4 8-10 1-8 8-14 6-8 8-10 8-10 5-4 3-8 3-4 3-8 3-8 2-6 3-8 3-8 8-10 8-10 8-10 8-10 6-6 5-16 5-16 5-16 5-16 8-14 5-16 5-16 5-16 5-16 5-16 8-14 5-16 1-7

11015-72 11016-02 11016-02 1106157 1106158 1106158 11072-14 11072-14 1110532/048 1110532/X03 1115500/001 1115500/002 1115500/003 11176-22 11176-22 1118885-001 1118885-001 1118885/001 1118885/001 1123277 11261-05 11261-05 11261-11 11261-11 1126308/001 1128318/001 1128318/001 1130952/048 1130952/060 1130952/072 1130952/X01 1134544/X01 1134544/X01 11813-07 11813-07 11813-11 11936-08 11936-08 11936-08 14342-00 14342-00 14851-04 14851-04 14851-05 14851-05 14851-06 14966-01 14966-01 14986-03 14986-03 156263BT 161418 161418 167822 167823 167830 167832-003

O-Ring Washer, Flat Washer, Flat Contactor Bracket Contactor, Main, Sealed, Cold Storage Contactor, Main, Sealed, Cold Storage Washer, Lock Washer, Lock Backrest, Load, 48 in.

Backrest, Load, 48 in.

Bumper (Painted) Bumper (Galvanized) Bumper (Painted) Screw Screw Screw Screw Screw Screw Knob Nut Nut Nut, Hex Nut, Hex Battery Pack, Maintenance Free (24.53 H x 7.59 W x 25.25 L) Bracket, Switch Bracket, Switch Backrest, Load, 48 in.

Backrest, Load, 60 in.

Backrest, Load, 72 in.

Backrest, Load, 48 in.

Wheel, Load (3 X 4.5) Wheel, Load (3 X 4.5) Grommet, Rubber Grommet, Rubber Grommet-Rubber Washer Washer Washer Switch, Toggle Switch, Toggle Nut, Clip Nut, Clip Nut, Clip Nut, Clip Nut, Clip Wiper, Cylinder Rod Wiper, Cylinder Rod Nut, Twin Nut, Twin Tool, Service Instrument (CAN) Washer, Lock Washer, Lock Housing Cap, Transparent Plastic Stop Lug Display

©The Raymond Corporation - 1016708 Generated Mar 20, 2014

3-6 1-4 5-12 5-4 1-7 5-4 1-4 3-4 8-3 8-3 2-10 2-10 2-10 1-2 5-5 1-2 3-6 1-2 3-4 5-11 1-2 5-11 1-2 3-4 5-14 3-4 3-6 8-3 8-3 8-3 8-3 1-9 7-7 5-11 5-16 5-16 1-4 3-4 3-6 1-8 3-6 1-2 5-11 1-2 5-11 5-11 1-9 6-8 1-2 5-5 8-12 1-4 5-5 3-11 3-11 3-12 1-5

B-1

Model 102XM Pallet Truck - Numerical Parts Index

167832-003 167833-007 167833-007 167835 167836 167836 167839 167839 167840 167840 167843 167844 167845 167846 167846 167847 167848 167850 169909 169909 169910 169910 171583 171585-001 171585-002 171655 171655 171659BT 171660 171660 171660BT 171662 171665 171666 171705 171705 171706 171706 171707 171707 171708 171708 171709 171709 171710 171710 171711 171711 171712 171712 171713 171713 171734 200696 200696 20208-01 20208-01 20323-02 20323-02

B-2

Display Card Assembly, Vehicle Manager, Unprogrammed Card Assembly, Vehicle Manager, Unprogrammed Housing Spring Spring Spring Spring Spring Spring Axle Support Arm Bearing Bearing Button, Horn, Right-Side Button, Horn, Left-Hand Gasket Seal Seal Seal Seal Insert, Blank Plate, Symbol, Fork Lower Plate, Symbol, Fork Lift Switch, Horn Switch, Horn Cover, Hood Pad, Key Pad, Key Pad, Key Tie, Cable Button, No Function Button, Lift/Lower Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Washer Washer Screw Screw Screw Screw Screw Screw Tie, Cable O-Ring O-Ring Switch, Control (Gold) (Lift Limit) Switch, Control (Gold) (Lift Limit) Switch, Control (Cold Storage) (Lift Limit) Switch, Control (Cold Storage) (Lift Limit)

3-11 1-5 3-11 3-11 1-8 3-11 1-8 3-11 1-8 3-12 3-12 3-12 3-12 1-7 3-12 3-11 3-11 3-11 1-8 3-11 1-8 3-11 3-11 3-11 3-11 1-8 3-11 3-8 1-8 3-8 3-8 3-11 3-11 3-11 1-3 3-8 1-3 3-8 1-3 3-11 1-3 3-11 1-3 3-8 1-4 3-12 1-3 3-11 1-3 3-11 1-3 3-11 3-11 1-8 6-3 1-8 5-5 1-8 5-5

20351 20351 20351 20997 20997 21159 21159 21159 21159 21976 21976 22337 22337 23075-00 23084-00 23084-00 23434-00 25332-01 25332-01 25332-01 25497 25497 27234-00 29407-00 29544 29544 29975 29975 301253 301253-000 301652-016 301652-016 301652-025 301652-025 301654-008 301654-008 301654-008 301654-008 301654-010 301654-010 301740-001 301740-001 301740-001 301740-001 301740-003 301740-003 301740-003 301825-008 301825-008 301825-010 301825-010 301825-012 301825-012 301826-012 301826-012 301826-012 301826-012 301826-016 301826-016 301826-016 301826-016

©The Raymond Corporation - 1016708 Generated Mar 20, 2014

Screw Screw Screw Nut Nut Screw Screw Screw Screw Screw Screw Screw Screw Ring, Retaining Kit, Seal Kit, Seal Rod Strap, Cable Strap, Cable Strap, Cable Screw Screw Battery Decal, EE Screw Screw Washer Washer Boot Boot Bolt, Hex, Locking Bolt, Hex, Locking Screw Screw Nut, Flange, Locking Nut, Flange, Locking Nut, Flange, Locking Nut, Flange, Locking Nut, Flanged Nut, Flanged Screw, Set Screw, Set Screw, Set Screw, Set Screw, Locking Set, Wheel Fork Screw, Locking Set, Wheel Fork Screw, Locking Set, Wheel Fork Screw Screw Screw, Cap Screw, Cap Screw, Hex Head, Thread Forming Screw, Hex Head, Thread Forming Screw Screw Screw Screw Screw, Hex Head, Thread Forming Screw, Hex Head, Thread Forming Screw, Hex Head, Thread Forming Screw, Hex Head, Thread Forming

1-3 2-8 2-10 1-2 5-4 1-3 2-8 2-10 8-8 1-3 3-8 1-3 8-8 6-8 1-7 6-8 6-8 5-4 5-12 8-10 1-3 5-7 5-11 2-6 1-3 8-3 1-4 6-6 5-16 5-11 1-2 7-5 1-3 2-8 1-2 2-8 2-10 8-8 1-2 8-8 1-4 3-4 3-6 7-5 1-4 7-5 7-7 1-3 8-10 1-4 8-10 1-4 5-4 1-3 3-6 5-4 5-16 1-4 2-6 5-4 5-11

Model 102XM Pallet Truck - Numerical Parts Index

301826-016 301826-016 301826-020 301826-020 301826-020 301826-030 301826-030 301827-016 301827-016 301827-020 301827-020 301827-020 301836-000 301836-000 301890-003 301890-003 301921-010 301921-010 301951-035 301951-035 301955-025 301955-025 301955-055 301955-055 301955-055 301955-075 301955-075 301955-075 301960-006 301960-006 301960-006 301960-006 301960-008 301960-008 301997-016 301997-016 302016-000 302016-000 302016-000 302016-000 302244-016 302244-016 302314-000 302315-000 302316-000 302319-000 302320-000 302324-000 302328-000 302329-000 302402-000 302811-010 302811-010 302811-020 302811-020 303009-016 303009-016 303009-040 303009-040 303714-000

Screw, Hex Head, Thread Forming Screw, Hex Head, Thread Forming Screw Screw Screw Screw, Hex Head, Thread Forming Screw, Hex Head, Thread Forming Screw, Hex Head Flange, Thread Forming Screw, Hex Head Flange, Thread Forming Screw, Threaded Screw, Threaded Screw, Threaded Bolt Bolt Breaker, Circuit Breaker, Circuit Screw, Flat Head Screw, Flat Head Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Nut Nut Nut Nut Nut, Hex Nut, Hex Nut, Jam Nut, Jam Switch, Key Switch, Key (Includes item 30A) Switch, Key Switch, Key (Includes item 30A) Screw Screw Ammeter Strap, Capacitor Capacitor, 4MFD Diode Holder, Fuse (10 Amp) Relief, Strain Transformer Wire, AC Plug Decal, Steam Clean Screw Screw Screw Screw Bolt, Hex Socket Head Bolt, Hex Socket Head Bolt, Hex Socket Head Bolt, Hex Socket Head Relief, Strain

5-16 8-14 1-3 5-5 8-10 1-4 5-4 1-4 5-4 1-4 5-14 5-16 1-2 7-5 1-7 5-4 1-4 8-8 1-3 2-6 1-3 4-3 1-3 3-4 3-6 1-3 3-4 3-6 1-2 2-6 5-16 8-10 1-2 7-5 1-2 7-5 1-8 1-8 3-6 5-5 1-3 5-11 5-11 5-11 5-11 5-11 5-11 5-11 5-11 5-11 2-6 1-3 3-4 1-3 5-11 1-2 7-5 1-2 7-5 8-8

305074-000 305493-000 305493-000 305493-000 306241-004 307080-000 307080-000 307080-X01 307080-X01 308030-000 308030-000 308030-000 309984-000 309984-000 310079-000 310100-001 310100-101 310208-000 310456-000 310456-000 310906-000 310959-008 310959-008 310959-008 310959-008 310959-008 311452-000 312560-012 312560-012 312636-000 312636-000 312638-000 312638-001 312638-X03 312650-000 312651-000 312651-001 312651-002 312651-003 312651-004 312651-005 312666-000 312666-001 312668-002 312668-002 312669-001 312672-000 312672-000 312675-000 312675-000 312675-000 312675-000 312675-000 312677-000 312678-000 312678-000 312678-002 312678-002 312678-003 312678-003

Decal, Champion Switch, Master On/Off Switch, Master On/Off Switch, Master On/Off Strap, Static Switch, Gold Sealed Switch, Gold Sealed Switch, Gold Sealed Switch, Gold Sealed Switch, Gold Sealed Switch, Gold Sealed Switch, Gold Sealed Relay (24V) Relay (24V) Charger (No Service Parts) Decal, 2x 10A Decal, 110A Label, Warning Horn (24V) Horn (24V) Tab, 45 Degrees Nut, Flange Lock Nut, Flange Lock Nut, Flange Lock Nut, Flange Lock Nut, Flange Lock Housing, Cylinder Screw Screw Wheel, Load Wheel, Load Fork, Wheel (Painted) Fork, Wheel (Galvanized) Fork, Wheel Pin, Load Wheel (Standard) Pin, (Standard) Pin (Standard) Pin (Standard) Pin, (Cold Storage) Pin (Cold Storage) Pin (Cold Storage) Pin W/ Plate (Standard) Pin W/ Plate (Cold Storage) Controller, Motor Controller, Motor Decal, Warning Bushing Bushing Drive unit Drive unit Drive unit Drive unit Drive unit Stem, Handle Tire, Drive Wheel (Smooth Black Rubber) Tire, Drive Wheel (Smooth Black Rubber) Tire, Drive Wheel (Red Poly) Tire, Drive Wheel (Red Poly) Tire, Drive Wheel (Crowned Vulkollan) Tire, Drive Wheel (Crowned Vulkollan)

©The Raymond Corporation - 1016708 Generated Mar 20, 2014

5-14 1-8 3-6 5-5 8-8 1-8 3-4 1-8 3-4 1-8 3-4 3-6 1-8 5-4 5-14 5-4 5-4 5-14 1-7 5-4 6-3 1-2 2-8 2-10 5-4 6-6 6-8 1-3 2-6 1-9 7-7 7-7 7-7 7-7 7-7 7-4 7-4 7-4 7-4 7-4 7-4 7-3 7-3 1-5 5-4 2-6 1-7 7-7 1-5 4-5 4-7 4-9 5-7 3-8 1-8 4-9 1-8 4-9 1-8 4-9

B-3

Model 102XM Pallet Truck - Numerical Parts Index

312678-004 312678-004 312678-005 312678-005 312678-006 312678-006 312679-000 312679-000 312679-000 312847-000 312847-002 312847-003 312855-001 312855-001 312855-001 312862-001 312895-000 313046-000 313046-000 313048-000 313048-001 313049-000 313050-000 313051-000 313052-000 313053 313053 313053-001 313053-001 313053-101 313053-101 313054-001 313054-002 313054-003 313054-004 313054-005 313054-006 313054-007 313060-001 313060-003 313063-000 313063-000 313063-000 313064-000 313065-001 313065-002 313065-003 313066-000 313066-000 313067-000 313067-000 313068-000 313070-000 313070-001

B-4

Tire, Drive Wheel (Non-marking Rubber) Tire, Drive Wheel (Non-marking Rubber) Tire, Drive Wheel (Traction Rubber) Tire, Drive Wheel (Traction Rubber) Tire, Drive Wheel (Smooth) Tire, Drive Wheel (Smooth) Pump & Motor Assembly, Lift Pump & Motor Assembly, Lift Pump & Motor Assembly, Lift Frame, Carrier Frame, Carrier (25 in., 27 in. Frame width) Frame, Carrier (18 in. , 20 in. , 22 in.

Frame width) Spring Spring Spring Decal, Warning Hub Nut, Lug Nut, Lug Mounting Bracket, Handle Stem Mounting Bracket, Handle Stem Rocker, Right Rocker, Left Wheel Assembly, Thumb (Includes Items 31 thru 40) Handle Control Head Assembly Control Head Assembly Control Head Assembly Control Head Assembly Control Head Assembly Control Head Assembly Wheel Assembly, Drive (Smooth Black Rubber) Wheel Assembly, Drive (Black Poly) Wheel Assembly, Drive (Red Poly) Wheel Assembly, Drive (Crowned Vulkollan) Wheel Assembly, Drive (Non-marking Rubber) Wheel Assembly, Drive (Traction Rubber) Wheel Assembly, Drive (Lugged) Cover Assembly, Lower Clip, Cover Bushing Bushing Bushing Hose Wheel Fork Assembly Wheel Fork Assembly Wheel Fork Assembly Contactor, Main Contactor, Main Pin Pin Clip Bumper (Painted) Bumper (Galvanized)

1-8 4-9 1-8 4-9 1-8 4-9 1-6 5-9 6-3 7-3 7-3 7-3 1-8 3-4 3-6 2-6 4-9 1-2 4-9 3-4 3-4 3-12 3-12 3-11 3-11 1-5 3-11 1-5 3-11 1-5 3-11 4-9 4-9 4-9 4-9 4-9 4-9 4-9 2-6 2-6 1-7 3-4 3-6 6-6 7-7 7-7 7-7 1-5 5-4 3-4 3-6 3-4 2-10 2-10

313070-002 313070-003 313088-000 313088-000 313145-001 313145-002 313145-003 313145-X02 313148-000 313150-000 313151-000 313152-001 313158-003 313158-003 313158-003 313158-003/KIT 313158-003/KIT 313158-004 313158-004 313158-004 313159-001 313160 313160-001 313160-002 313160-003 313160-X01 313161-000 313162-001 313162-001 313162-002 313162-002 313162-003 313162-003 313162-004 313162-004 313162-005 313162-005 313162-006 313162-006 313162-007 313162-007 313162-008 313162-008 313162-009 313162-009 313162-010 313162-010 313162-011 313162-011 313162-012 313162-012

©The Raymond Corporation - 1016708 Generated Mar 20, 2014

Bumper (Painted) Bumper (Galvanized) Sleeve, Spring Sleeve, Spring Backrest, Load, 48 in.

Backrest, Load, 60 in.

Backrest, Load, 72 in.

Backrest, Load, 48 in.

Housing Cover Disconnect, Battery Decal, No Riding Handle/Tiller Assembly Handle/Tiller Assembly Handle/Tiller Assembly Handle Assembly Kit W/ Keypad Handle Assembly Kit W/ Keypad Handle/Tiller Assembly Handle/Tiller Assembly Handle/Tiller Assembly Decal, Emergency Disconnect (English) Mount, On/Off, Key Mounting Bracket, ON/OFF (W/O Key Hole) Mounting Bracket, ON/OFF (W/ Key Hole) Bracket, W/Rocker Switch (W/O Key Hole) Mounting Bracket, ON/OFF (For Custom Toggle On/Off) Bracket, Switch Mount Pull Rod Assembly, 48 in. (Includes:) Pull Rod Assembly, 48 in. (Includes:) Pull Rod Assembly, 46 in. (Includes:) Pull Rod Assembly, 46 in. (Includes:) Pull Rod Assembly, 42 in. (Includes:) Pull Rod Assembly, 42 in. (Includes:) Pull Rod Assembly, 36 in. (Includes:) Pull Rod Assembly, 36 in. (Includes:) Pull Rod Assembly, 60 in. (Includes:) Pull Rod Assembly, 60 in. (Includes:) Pull Rod Assembly, 54 in. (Includes:) Pull Rod Assembly, 54 in. (Includes:) Pull Rod Assembly, 32 in. (Includes:) Pull Rod Assembly, 32 in. (Includes:) Pull Rod Assembly (Long Battery Box) 48 in. (Includes:) Pull Rod Assembly (Long Battery Box) 48 in. (Includes:) Pull Rod Assembly (Long Battery Box) 46 in. (Includes:) Pull Rod Assembly (Long Battery Box) 46 in. (Includes:) Pull Rod Assembly (Long Battery Box) 42 in. (Includes:) Pull Rod Assembly (Long Battery Box) 42 in. (Includes:) Pull Rod Assembly (Long Battery Box) 36 in. (Includes:) Pull Rod Assembly (Long Battery Box) 36 in. (Includes:) Pull Rod Assembly (Long Battery Box) 60 in. (Includes:) Pull Rod Assembly (Long Battery Box) 60 in. (Includes:)

2-10 2-10 3-4 3-6 8-3 8-3 8-3 8-3 8-8 8-8 2-6 2-6 1-5 3-8 3-11 1-5 3-11 1-5 3-8 3-11 2-6 3-6 5-5 5-5 5-5 5-5 3-4 1-6 7-4 1-6 7-4 1-6 7-4 1-6 7-4 1-6 7-4 1-6 7-4 1-6 7-4 1-5 7-4 1-5 7-4 1-5 7-4 1-5 7-4 1-6 7-4

Model 102XM Pallet Truck - Numerical Parts Index

313162-013 313162-013 313162-014 313162-014 313162-015 313162-015 313162-016 313162-016 313162-017 313162-017 313162-018 313162-018 313162-019 313162-019 313162-020 313162-020 313162-021 313162-021 313162-022 313162-022 313162-023 313162-023 313162-024 313162-024 313162-025 313162-025 313162-026 313162-026 313162-027 313162-027 313162-028 313162-028 313163-000 313176-001 313176-002

Pull Rod Assembly (Long Battery Box) 54 in. (Includes:) Pull Rod Assembly (Long Battery Box) 54 in. (Includes:) Pull Rod Assembly (Long Battery Box) 32 in. (Includes:) Pull Rod Assembly (Long Battery Box) 32 in. (Includes:) Pull Rod Assembly (Std Battery Box) (Galvanized) (Includes:) Pull Rod Assembly (Std Battery Box) (Galvanized) (Includes:) Pull Rod Assembly (Std Battery Box) (Galvanized) (Includes:) Pull Rod Assembly (Std Battery Box) (Galvanized) (Includes:) Pull Rod Assembly (Std Battery Box) (Galvanized) (Includes:) Pull Rod Assembly (Std Battery Box) (Galvanized) (Includes:) Pull Rod Assembly (Std Battery Box) (Galvanized) (Includes:) Pull Rod Assembly (Std Battery Box) (Galvanized) (Includes:) Pull Rod Assembly (Std Battery Box) (Galvanized) (Includes:) Pull Rod Assembly (Std Battery Box) (Galvanized) (Includes:) Pull Rod Assembly (Std Battery Box) (Galvanized) (Includes:) Pull Rod Assembly (Std Battery Box) (Galvanized) (Includes:) Pull Rod Assembly (Std Battery Box) (Galvanized) (Includes:) Pull Rod Assembly (Std Battery Box) (Galvanized) (Includes:) Pull Rod Assembly (Long Battery Box) (Galvanized) (Includes:) Pull Rod Assembly (Long Battery Box) (Galvanized) (Includes:) Pull Rod Assembly (Long Battery Box) (Galvanized) (Includes:) Pull Rod Assembly (Long Battery Box) (Galvanized) (Includes:) Pull Rod Assembly (Long Battery Box) (Galvanized) (Includes:) Pull Rod Assembly (Long Battery Box) (Galvanized) (Includes:) Pull Rod Assembly (Long Battery Box) (Galvanized) (Includes:) Pull Rod Assembly (Long Battery Box) (Galvanized) (Includes:) Pull Rod Assembly (Long Battery Box) (Galvanized) (Includes:) Pull Rod Assembly (Long Battery Box) (Galvanized) (Includes:) Pull Rod Assembly (Long Battery Box) (Galvanized) (Includes:) Pull Rod Assembly (Long Battery Box) (Galvanized) (Includes:) Pull Rod Assembly (Long Battery Box) (Galvanized) (Includes:) Pull Rod Assembly (Long Battery Box) (Galvanized) (Includes:) Clip, Cover Battery Pack, Maintenance Free (26.45 H x 7.50 W x 26.50 L ) Battery Pack, Maintenance Free (26.44 H x 7.60 W x 26.50 L)

1-5

7-4

313182-002 313182-004 313183-000 313183-001 313183-001 313184-000 313185-000 313186-001 313187-001 313187-002

1-6

313188-001

7-4

313188-002

1-6

313188-003

7-3

313188-004

1-6

313189-001 313198-000 313198-000 313199-000 313200-000 313201-000 313201-000 313202-000 313202-000 313203-000 313204-000 313205-000 313225-003 313225-004

7-4 1-5 7-4 1-6

7-3 1-6 7-3 1-6 7-3 1-6 7-3 1-5 7-3 1-5 7-3 1-5 7-3 1-5 7-3 1-5 7-3 1-5 7-3 1-5 7-3 2-6 5-14 5-14

313225-005 313225-008 313436-000 313494-000 313494-000 313495-000 313495-001 313546-000 313547-000 313547-000 313553-000 313557-000 313557-000 313592-000 313592-000 313593-000 313593-000 313594-000 313594-000 313609-000 313610-000 313611-000 313611-000 313613-000 313615-000 313615-000 313616-000

Cover Assembly, Upper Cover Assembly, Upper Bracket, Lift Limit Bracket, Lift Limit Bracket, Lift Limit Bar, Bus Pin, Load Wheel (Greasable) Upper Link Assembly (Includes: 13A) Link, Right-Hand (Includes:) Link, Right-Hand (Galvanized) (Includes:) Link Assembly, Offset, Lower (Includes: 9A) Link Assembly, Offset, Lower (Includes: 10A) Link Assembly, Offset, Lower (Galvanized) (Includes: 9A) Link Assembly, Offset, Lower (Galvanized) (Includes: 10A) Decal, Spec. Plate (Consult Factory) Control Card (ET80 24V DC) Control Card (ET80 24V DC) Plug Assembly, Battery Connector Holder, Fuse (80 Amp) Fuse (10 Amp AC) Fuse (10 Amp AC) Fuse (80 Amp DC) Fuse (80 Amp DC) Grommet, Rubber Rectifier Tie, Cable Cable, Negative B Assembly, Cable (660 Millimeter) (Includes:) Assembly, Cable (790 Millimeter) Cable, Positive B + Harness, Stem, Handle Block, Skid Shoe Block, Skid Shoe Bracket, Skid Bracket, Skid Cushion Clamp, Wire Clamp, Wire Housing, Cylinder Cylinder Assembly Cylinder Assembly Washer, Flat Washer, Flat Washer, Lock Washer, Lock Screw Screw Seat, Relief Plunger Spring Spring Cap Kit, Pump (Includes Items 15,18, 29) Kit, Pump (Includes Items 15 Thru 19, 30 and 31) Kit, Relief Valve (Includes Items 34, 35, 36, 37 and 39)

©The Raymond Corporation - 1016708 Generated Mar 20, 2014

2-6 2-6 7-5 2-10 7-5 5-4 7-7 7-5 7-4 7-4 7-5 7-5 7-5 7-5 2-6 1-5 5-11 5-11 5-11 1-7 5-11 1-7 5-11 5-11 5-11 5-11 5-4 5-12 5-12 5-4 3-8 2-8 2-10 2-8 2-8 3-4 3-4 3-6 6-8 1-5 6-8 1-4 6-3 1-4 6-3 1-3 6-3 6-3 6-3 1-8 6-3 6-3 6-3 6-4 1-7

B-5

Model 102XM Pallet Truck - Numerical Parts Index

313616-000 313617-000 313618-000 313618-000 313619-000 313619-000 313620-000 313620-000 313621-000 313621-000 313632-000 313633-000 313634-000 313649-000 313649-004 313649-005 313649-014 313660-000 313694-000 313694-000 313695-000 313695-000 313729-001 313729-002 313729-002 313734-000 313735-000 313736-000 313736-000 313737-000 313737-000 313738-000 313738-000 313739-000 313739-000 313740-000 313740-000 313741-000 313742-000 313742-000 313745-000 313745-000 313746-000 313746-000 313746-000 313747-000 313747-000 313748-000 313749-000 313749-000 313750-000 313750-000 313751-000 313751-000 313752-000 313753-000 313754-000

B-6

Kit, Relief Valve (Includes Items 34, 35, 36, 37 and 39) Kit, Adaptor (Includes Items 8 and 32) Kit, Solenoid (Includes Items 3, 4, 5 and 6) Kit, Solenoid (Includes Items 3, 4, 5 and 6) Kit, Reservoir (Includes Items 20 Thru 29) Kit, Reservoir (Includes Items 20 Thru 29) Screw, Adjustment Screw, Adjustment Motor, Lift Pump Motor, Lift Pump Plate, Backing, Upper Plate, Lower Relief, Strain Cable, 620MM W/Ring Connectors Cable, Power Amp (+) to Breaker Assembly, Cable (635 Millimeter) Cable, 260MM W/Ring Connectors Relief, Strain Kit, Brush and Spring Kit, Brush and Spring Bearing Bearing Caster Assembly Caster Assembly Caster Assembly Stud Axle Seal Seal Bearing Bearing Brake Assembly, Complete Brake Assembly, Complete Hub Hub Disk Disk Coil Screw Screw Bearing Bearing Ring, Retaining Ring, Retaining Ring, Retaining Key Key Terminal Screw Screw Nut Nut Washer Washer Field Isolator Bearing

6-4 6-4 1-7 6-4 1-7 6-4 1-4 6-4 1-5 5-9 3-8 3-8 3-8 5-5 5-4 5-12 5-5 8-8 1-7 5-9 1-7 5-9 8-5 1-5 8-5 4-5 4-5 1-8 4-5 1-7 4-5 1-5 4-7 4-7 5-7 1-7 4-7 4-7 1-3 4-7 1-7 4-3 4-5 4-7 5-7 4-5 5-7 5-7 1-3 5-7 1-2 5-7 1-4 5-7 5-7 5-7 1-7

313754-000 313755-000 313756-000 313756-000 313757-000 313758-000 313759-000 313760-000 313760-001 313761-000 313761-000 313762-000 313763-000 313764-000 313764-000 313765-000 313765-000 313766-000 313766-000 313767-000 313768-000 313768-000 313769-000 313769-000 313770-000 313770-000 313771-000 313772-000 313772-000 313778-000 313779-000 313779-000 313780-000 313781-000 313782-000 313783-000 313784-000 313785-000 313786-000 313787-000 313787-000 313788-000 313788-000 313789-000 313789-000 313790-000 313791-000 313791-000 313792-000 313792-000 313793-000 313793-000 313799-001 313806-004 313806-004 313812-001 313823-002 313823-004 313824-001 313825-001 313832-001

©The Raymond Corporation - 1016708 Generated Mar 20, 2014

Bearing Shim Seal Seal Armature Key Ring, Retaining Band, Cover Std Band, Cover Screw Screw Cover Plate, Brush Spring Spring Brush Brush Nut Nut Ring, Retaining Bearing Bearing Washer, Lock Washer, Lock Screw Screw Shoe, Pole Washer Washer Spacer O-Ring O-Ring Plug Gear Ring, Retaining Gear Cover Plug Vent Screw Screw Washer, Lock Washer, Lock Bearing Bearing Gear Bearing Bearing Gear Gear Case Case Charger, Battery (Includes:) Transmission Assembly Transmission Assembly Cable, 860MM W/Ring and Flag Ring Connectors Battery Pack Assembly Battery Pack Assembly Cover, Battery Pack Support Weldment, Battery Tray Weldment, Battery, Upper RightHand

5-7 5-7 1-8 5-7 5-7 5-7 5-7 5-7 5-7 1-3 5-7 5-7 5-7 1-8 5-7 1-7 5-7 1-2 5-7 5-7 1-7 5-7 1-4 5-7 1-3 5-7 5-7 1-4 5-7 4-5 1-8 4-5 4-5 4-5 4-5 4-5 4-5 4-5 4-5 1-3 4-5 1-4 4-5 1-7 4-5 4-5 1-7 4-5 4-5 5-7 4-5 5-7 5-11 1-6 4-9 5-5 5-11 5-11 5-11 5-11 5-11

Model 102XM Pallet Truck - Numerical Parts Index

313833-001 313834-001 313877-001 313877-002 313879-001 313879-001 313885-001 313889-001 313939-001 313941-000 313942-000 313945-000 313945-000 313946-000 313946-000 313947-000 313947-000 313948-000 313948-000 313949-000 313950-000 313950-000 313951-000 313951-000 313953-000 313955-000 313957-000 313958-000 313958-000 313980-000 314017-012 314017-012 314017-012 314023-000 314037-001 314065-008 314065-008 314065-008 314121-002 314121-003 314128-001 314131-000 314131-000 314356-000 411-511/017 411-511/115 445-236 445-236 49283-00 49388-02 49388-02 49443-00 49443-00 49553-06 49553-06 49653-08 49663-00 49771-01 49771-26

Tray Weldment, Battery, Upper LeftHand Tray Weldment, Battery, Upper RightHand Handle Installation, W/ Keypad Handle Installation, W/ KeySwitch Washer, Plastic Washer, Plastic Decal, Battery Voltage Decal, Warning Decal, Emergency Disconnect (Bilingual) Plate Plate Wheel Wheel Washer, Flat Washer, Flat Nut Nut Screw Screw Block, Torsion Assembly, Washer Assembly, Washer Screw Screw Cap Pin Housing Bearing Bearing Fitting, Grease Screw Screw Screw Charger (No Service Parts) Decal, O&O Manual Washer, Lock Washer, Lock Washer, Lock Decal, 24V Decal, Battery Bracket, Angle O-Ring O-Ring Flange, Friction Decal, Raymond Decal, Raymond (Black) Bearing, Thrust Bearing, Thrust Alarm, Travel Screw Screw Decal, Warning Decal, Warning Seal, Rod Seal, Rod Fitting, 90 Degree Tack, Metal Fitting, Wire Tab, Disconnect (For Item 2)

5-11 5-11 3-4 3-4 3-4 3-6 5-12 5-12 2-6 8-5 8-5 1-9 8-5 1-4 8-5 1-2 8-5 1-3 8-5 8-5 1-2 8-5 1-3 8-5 8-5 8-5 8-5 1-7 8-5 8-5 1-3 3-4 3-6 5-14 2-6 1-4 2-8 2-10 5-11 5-12 8-8 1-8 8-5 4-7 2-6 2-6 1-7 8-5 8-14 1-3 3-4 1-7 5-12 1-8 6-8 6-6 2-6 8-14 5-5

49852-06 49854-01 49854-01 49854-03 49854-03 49854-04 49854-04 49854-04 49854-04 49854-04 49854-08 49854-08 49856-163 49856-164 49910-01 49910-01 49910-05 49910-05 5-002-004 5-002-004 5-002-056 5-002-056 5-002-059 5-002-059 5-004-004 5-004-004 5-007-022 5-007-022 5-007-022 5-018-006 5-018-006 560-206/123 560-206/126 560-206/126 560-206/129 560-206/129 560-207/114 560-207/114 560-213/06 560-213/06 630-235 630-235 632-089 632-089 632-090/001 632-090/001 671-024/03 671-024/03 671-024/04 671-024/04 671-024/09 671-024/09 671-041/21 671-041/21 7-710-008/020 7-710-008/020 7-710-008/025 7-710-008/025

Contact, Cable Connector, Battery, Grey (SB-175) Connector, Battery, Grey (SB-175) Connector, Battery (SB-175) (Yellow) Connector, Battery (SB-175) (Yellow) Connector, Battery (SB-175) Connector, Battery (SB-175) Connector, Battery (SB-175) Connector, Battery (SB-175) Connector, Battery (SB-175) Connector, Battery (SB-175) (Blue) Connector, Battery (SB-175) (Blue) Wire-Single Wire-Single Bearing, Ball, Shielded Bearing, Ball, Shielded Bearing, Sealed Bearing, Sealed Screw, Socket Head, Cap Screw, Socket Head, Cap Screw Screw Screw Screw Screw Screw Screw Screw Screw Washer, Flat Washer, Flat Spool, Flow Control (Includes Item 14) Gasket Gasket Valve, Release Valve, Release Coil, DC (24V) Coil, DC (24V) Kit, Switch Start Service (Includes Items 4, 5 and 39) Kit, Switch Start Service (Includes Items 4, 5 and 39) Tire, Drive Wheel Tire, Drive Wheel Tire, Drive Wheel Tire, Drive Wheel Tire, Poly, Red/Orange, 10 x 5 x 6.50 in.

Tire, Poly, Red/Orange, 10 x 5 x 6.50 in.

Bearing, Cup Bearing, Cup Bearing, Cone Bearing, Cone Washer, Thrust Washer, Thrust Nut, Locking Nut, Locking Screw Screw Screw Screw

©The Raymond Corporation - 1016708 Generated Mar 20, 2014

5-12 1-7 5-4 1-7 5-4 1-7 5-4 5-12 5-14 5-16 1-7 5-4 5-16 5-16 1-7 7-7 1-7 7-7 1-4 5-7 1-3 3-8 1-3 3-8 1-3 3-8 1-4 3-4 3-6 1-4 2-10 6-3 1-7 6-3 1-9 6-3 1-7 6-3 1-7 6-3 1-8 4-9 1-8 4-9 1-8 4-9 1-7 8-5 1-7 8-5 1-4 8-5 1-2 8-5 1-4 2-10 1-4 2-8

B-7

Model 102XM Pallet Truck - Numerical Parts Index

7-710-008/065 7-710-008/065 772-016 772-016 840-033 850-137-414/12 850-137-414/12 850-138-139/03 850-138-139/04 850-138-139/05 850-138-139/06 850-138-139/10 850-138-139/10 850-138-139/12 850-138-139/12 850-138-139/22 939-353/315 950-188 NSS NSS NSS NSS NSS NSS NSS NSS NSS NSS NSS NSS NSS NSS NSS NSS NSS NSS NSS NSS NSS NSS NSS NSS NSS NSS NSS NSS NSS NSS

B-8

Screw Screw Washer, Lock Washer, Lock Fitting, Grease Washer, Lock Washer, Lock Battery (6V) Plug, Cable (SB 175) Cable, Battery Interior Grommet, Rubber Bolt Bolt Washer Washer Connector, Battery (SB-175) (Black) Cable, AC Power Cord, Handset, Molex (Adaptor) (Included in Item 10) (Plug) Breather Clamp, Hose Coupler Elbow, 90 degrees Magnet O-Ring Reservoir Screw Strainer Tube (Plug) (Plug) (Included in Item 10) Coupler Screw O-Ring Tube Magnet Strainer Clamp, Hose Reservoir Elbow, 90 degrees Breather Tube O-Ring O-Ring (Adaptor)

1-4 2-10 1-4 5-16 7-7 1-4 5-14 5-14 5-14 5-14 5-14 1-2 5-14 1-4 5-14 5-4 5-14 8-12 1-2 1-2 1-2 1-2 1-2 1-2 1-2 1-2 1-2 1-2 1-4 1-4 1-4 6-3 6-3 6-3 6-3 6-3 6-3 6-3 6-3 6-3 6-3 6-3 6-3 6-3 6-3 6-3 6-3 6-3

©The Raymond Corporation - 1016708 Generated Mar 20, 2014