Raymond Forklift 101 Walkies Parts Catalog Manual SN 3000 and Up - PDF DOWNLOAD

Model - 101 Walkies

Parts Catalog

PDPM-0163 S/N 3000 and Up Issued 10/14/98

©Copyright 1998 The Raymond Corporation All Rights Reserved.

Model 101 Walkie - Table of Contents

Table of Contents SECTION 1 General Information Major Sections................................................................................................................................................. 1-3 Recommended Spare Parts List...................................................................................................................... 1-5 Hardware Parts List ......................................................................................................................................... 1-7 Bulk Items List ................................................................................................................................................. 1-9

SECTION 2 Finish & Accessories Truck Assembly .............................................................................................................................................. 2-2 Finish Details .................................................................................................................................................. 2-4 Load Backrest.................................................................................................................................................. 2-6

SECTION 3 Steering & Controls Handle Mounting & Installation - S/N 3000 - 3350 .......................................................................................... 3-3 Handle Mounting & Installation - S/N 3351- 6413 ........................................................................................... 3-4 Handle Mounting & Installation - S/N 6414 & Up............................................................................................. 3-6 Handle Assembly - S/N 3000 to 3350 ............................................................................................................. 3-8 Handle Assembly - S/N 3351 - 6413 ............................................................................................................... 3-9 Handle Arm Assembly - S/N 6414 & Up ........................................................................................................ 3-10 Knuckle Guard Assembly - S/N 3000 to 3350 ............................................................................................... 3-12 Resistor Controller Assembly - S/N 3000 to 3350 ......................................................................................... 3-14 Controller Assembly - S/N 3351 and 6413 .................................................................................................... 3-18 Handle & Controller Assembly - S/N 6414 & Up ........................................................................................... 3-20 Control Assembly .......................................................................................................................................... 3-22

SECTION 4 Drive & Brake Drive Unit Installation....................................................................................................................................... 4-2 Drive Unit Assembly - S/N 3000 TO 4306 ....................................................................................................... 4-4 Drive Unit, Lower ............................................................................................................................................. 4-6 Brake/Motor Assembly .................................................................................................................................... 4-8 Drive Wheel Assembly .................................................................................................................................. 4-10 Brake Assembly............................................................................................................................................. 4-11

SECTION 5 Electrical Components & System Electrical System - S/N 3000 to 3350.............................................................................................................. 5-2 Electrical System - S/N 3351 to 6413.............................................................................................................. 5-4 Electrical System - S/N 6414 & Up.................................................................................................................. 5-8 Meter Installation - S/N 3000 and Up ............................................................................................................ 5-12 Contactor Assembly - S/N 3000 - 3350 ......................................................................................................... 5-14 Contactor Assembly - S/N 3351 - 6413 ......................................................................................................... 5-16 Contactor Forward/Reverse .......................................................................................................................... 5-18 Battery Pack - 24 Volt (Wet Battery).............................................................................................................. 5-20 Battery Tree And Cover Assembly ................................................................................................................ 5-22 Battery Pack And Cable Assembly - (Wet Battery) ....................................................................................... 5-24 Charger Assembly ......................................................................................................................................... 5-26 Battery Pack - 24 Volt, Maintenance Free With 12 Volt Battery .................................................................... 5-28 Battery Pack Maintenance Free With 6 Volt Batteries................................................................................... 5-30 Motors............................................................................................................................................................ 5-32

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Model 101 Walkie - Table of Contents

SECTION 6 Hydraulic Components Hydraulic System .............................................................................................................................................6-2 Pump/Motor Assembly.....................................................................................................................................6-4 Hydraulic Cylinder - S/N 3000 and Up .............................................................................................................6-6

SECTION 7 Mast Fork Assembly .................................................................................................................................................7-2 Load Wheel Assembly .....................................................................................................................................7-4

APPENDIX A Alphabetical Parts List APPENDIX B Numerical Parts List

10/14/98

ii

PDPM - 0163

To Our Customer

To Our Customer The Part Numbers in this Parts Catalog were correct at the time your truck was manufactured. It is our policy to constantly improve our products, therefore, part numbers may continue to change.

When ordering parts, verify part numbers through your Dealer’s Parts Catalog, which is kept up to date. Also note that Illustrations of assemblies and components may not necessarily conform to the exact installation as they appear on your truck.

Tips for Ordering Parts In addition to Part Number and Description, have available: • The model number and serial number of the truck • Pertinent specifications such as mast height, battery voltage, drive motor type, etc.

• Pertinent name plate data • Applicable installation or assembly numbers • Accurate Part Number

Using This Catalog This Catalog contains navigational aids to help you locate specific parts information.

• Use Section 1 to decide where to start your search for information. The overall locator views define the technical configuration of the Catalog and tie the figures in the Catalog to the engineering data base.

• Use the Table of Contents to locate assemblies and subassemblies by name.

• Use the Alphabetical Index (by Part Name) and the Numerical Index (by Part Number) to locate individual parts.

• Determine configuration differences with the “Used On” codes contained within the Parts List. The “Used On” code attaches a part number to a wide range of design variables such as operating voltage, battery size, steering type, mast height and extension speed, fork carriages, color and size of tires, guide wheel specs, etc.

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To Our Customer

This Page Intentionally Blank

iv

HOW TO USE YOUR PARTS CATALOG IF THE PART NUMBER IS NOT KNOWN

Major Assemblies

SECTION 7 MAST SECTION 6 HYDRAULIC COMPONENTS

DO THIS

SECTION 3 STEERING AND CONTROLS

1.

SECTION 5 SECTION 4 ELECTRICAL COMPONENTS AND

SECTION 2 FINISH AND ACCESSORIES

Determine in which Section the part is located using the illustration.

Drive and Brake

Drive Unit Assembly SYSTEMS - 271" and Above Elevated Height ..............................................................................4-2 Drive Unit Assembly - 270" and Below Elevated Height ...............................................................................4-4 Deadman Brake Assembly ........................................................................................................................4-6 SECTION 4 Brake Assembly/Installation (used with motor 570-262/500 only) ...............................................................4-8 DRIVE AND Drive Unit Brake Assembly ......................................................................................................................4-12 BRAKE .....................................................................................................................4-14 Brake Assembly Installation Inertial Dampener ..................................................................................................................................4-16

2.

Turn to the TABLE OF CONTENTS in the applicable Section.

Figure 1-1: Major Assemblies

1-3

Frame Assembly - DS/DT

7 29

5

28

30

23

12

26 25 24

20

11

22

4

6 10

19

21

17

18

16 15

14

13

31 2

9 8

40

36

37

3.

39

3

38

Refer to the PAGE NUMBER selected from the TABLE OF CONTENTS. Locate the desired part and note the ITEM NO.

1

FIGURE 2-2 ITEM NO. 1

Figure 2-2: Frame Assembly - DS/DT

2-1

828 -005-691/003

5

828-005 -691/001

5

828 -005-691/002

DESCRIPTION Roller Assembly (consists of items 36 through 40) Roller Assembly (consists of items 36 through 40) Roller Assembly (consists of items 36 through 40)

A B C

828-006-283 714-206 828-004-421 861-026 462-032 710-264P

Frame Weldment Door Weldment Screw Bracket, Latch Pin, Clevis Bearing Screw

9 10

1 1 1 2 2 1 1 1 2 2 1

750-433 828-004-622 828-006-364 750-006 771-049 760-130 810-733 828-004-651 710-067 771-019 114-008-306

Nut, Hex ODI Assembly ODI Assembly Nut, Hex Washer Nut, Lock Pin, Roll Bracket, Key Screw Washer Switch Assembly, Key

F, H, K, L, M, R

20 21

1 1 1 1 1

114-009-695 1-150-057 1-150-001 7-590-006/001 114-008-718/005

Switch Assembly, Key Switch, Push Button Switch, Lock with Keys Switch, Push Button SMARTi Assembly

F, H, K, L, M, P, R M, R, R G, M, N, P K, L, M, P, R H, L, N, P

22 23 24 25 26 27

1 1 1 2 2 1

5-015-003 5-015-004 828-004-672 828-004-671 710-069 411-938 /001

Nut, Hex Nut, Hex Bracket Weldment Washer Screw Decal, Keyswitch (Not Shown)

H, L, N, P H, L, N, P

28 29 30 31

1 1 1 1 1 1 1

411 -938/003 411-938/002 411 -938/004 828-004-674 828-004-683 828-004-682 154 -009-117/001

Decal, Keyswitch (Not Shown) Decal, Keyswitch (Not Shown) Decal, Keyswitch (Not Shown) Cable Assembly, SC to SMARTi Bracket, SMARTi Clamp, ODI Static Strap, Insulated

G K, L M, N, P H, L, N, P H, L, N, P F, G, K, M

A= 14" Battery Compartment B= 16" Battery Compartment C= 21" Battery Compartment D= Without Rear Posts E= With Rear Posts

F= Standard G= Remote H= SMARTi K= Standard/Bypass L= SMARTi/Bypass

M= Remote/Bypass N= Remote/SMARTi O= DT 001 to 3842/DS 001 to 3802 P= Remote/SMARTi/Bypass Q= DT 001 to 3566/DS 001 to 3640

List 2-2: Frame Assembly - DS/DT

2-7

v

USED ON

REF 1 1 1 2 2 1

19

4.

PART NUMBER

5

2 3 4 5 6 7 8

11 12 13 14 15 16 17 18

Refer to the corresponding PART LIST. Use the FIGURE & ITEM NO. to find the Part Number, Description, etc.

QTY

A, Q S

R

O T H, L, M, P

F, H

S= DT 3567 and Up/DS 3641 and Up T= DT 3843 and Up/DS 3803 and Up R= Recommended Spare

HOW TO USE YOUR PARTS CATALOG

IF THE PART NUMBER IS KNOWN

APPENDIX B

DO THIS

Part No.

Description

Numerical Parts List Page

Part No.

024-296-290/260 ..... Cable Assembly ................................. 5-15 024-296-420/261 ..... Cable Assembly ................................. 5-15 024-297-280/000 ..... Cable Assembly ................................. 5-15 024-297-310/000 ..... Cable Assembly ................................. 5-15 024-297-430/000 ..... Cable Assembly ................................. 5-15 029-002-380/001 ..... Cable Assembly (MDE2 to S1) .............. 5-3 029-002-380/002 ..... Cable Assembly (MDE2 to S2) .............. 5-3 030-504-008/003 ..... Hose Assembly .................................... 6-5 1-000-013 ................ Battery, 6 Volt .................................... 5-15 1-011-011 ................ Terminal Boot, Right Hand ................. 5-15 1-011-012 ................ Terminal Boot, Left Hand .................... 5-15 1-012-502/003 ......... Bushing, Reducer ................................. 5-6 1-074-104/001 ......... Standoff .............................................. 5-3 1-085-186 ................ Cover, Internal ..................................... 2-7 1-105-216/01 ........... Contact Tip Kit ..................................... 5-5 1-105-216/04 ........... Switch/Actuator Assembly ..................... 5-5 1-105-216/05 ........... Cover, Top ........................................... 5-5 1-105-216/07 ........... Spring, Return ...................................... 5-5 1-105-216/09 ........... Coil Assembly ...................................... 5-5 1-105-225 ................ Contactor Assembly ............................. 5-5 1-105-225 ................ Contactor, Forward/Reverse.................. 5-3 1-110-920/092 ......... Heater................................................. 3-5 1-120-098 ................ Potentiometer, Gear ............................. 3-5 1-120-098 ................ Potentiometer, Gear ............................. 3-5 1-150-366 ................ Switch, Brake/Lift Cutout....................... 5-3 1-150-368 ................ Switch, Key .......................................... 5-3 1-150-378 ................ Switch, Key .......................................... 5-3 1-150-384 ................ Switch, Emergency, Reverse .................. 3-5 1-150-384 ................ Switch, Emergency, Reverse .................. 3-5 1-150-386 ................ Seal .................................................... 3-5 1-150-386 ................ Seal .................................................... 3-5 1-150-418 ................ Switch, Function ................................... 3-5 1-150-418 ................ Switch, Function ................................... 3-5 1-150-425 ................ Switch, Travel ....................................... 3-5 1-150-425 ................ Switch, Travel ....................................... 3-5 1-187-082 ................ Motor Controller .................................. 5-3 291-011.................... RingUSED ...................................................

4-3 DESCRIPTION ON 291-012.................... Ring ................................................... 4-3 Roller Assembly A ....................................... 3-3 360-049.................... Pad, Bumper 360-062/003 ............ Guard, Cable .................................... 5-11 (consists of items 36 through 40) 360-065/001 ............ Cover, Front ........................................ 2-7 Roller Assembly B 360-068.................... Cover, Gearbox Motor ......................... 4-9 (consists of items 36 through 40) 370-637/005 ............ Tape, Double Sided.............................. 3-6 400-081/0 ................ Plate, Backing ................................... 4-15 Roller Assembly C 400-081/02 .............. Cam ................................................ 4-15 (consists of items 36 through 40) 400-081/03 .............. Lever, Brake ...................................... 4-15 Frame Weldment A, Q....................................... 4-15 400-081/04 .............. Ring, Safety 400-081/05 .............. Shoe Assembly .................................. 4-15 Door Weldment S 400-081/06 .............. Spring, Return .................................... 4-15 Screw 400-081.................... Brake Assembly ................................ 4-15 Bracket, Latch 400-081.................... Brake Assembly ................................. 4-11 400-160.................... Pinion, Drive ..................................... 4-11 Pin, Clevis 400-160.................... Pinion, Drive ........................................ 4-9 Bearing R 411-511/015 ............ Decal, Raymond .................................. 2-7 411-534.................... Decal, Emergency Disconnect ............... 2-7 Screw 411-552.................... Decal, Warning.................................... 2-7 Nut, Hex 411-582.................... Decal, Made In Canada ....................... 2-7 411-587/001 ............ Decal, No ODI Assembly ORiding, Black 9" ................... 2-7 411-633.................... Decal, Caution, Bilingual ..................... 2-7 ODI Assembly T 411-637/001 ............ Decal, Emergency Disconnect, Bilingual 2-7 Nut, Hex 411-639.................... Decal, Clear ........................................ 2-7 411-680.................... Decal, Washer H, Operating L, M, P ................................. 2-7 411-681.................... Decal, Replacement Instruction ............. 2-7

Description

Page

411-773.................... Decal, No Riding, Bilingual ..................2-7 411-789.................... Decal, Warning....................................2-7 411-790.................... Decal, Warning, Bilingual ....................2-7 411-848.................... Decal, 24 Volt Cable System .............. 5-11 411-849.................... Decal, 24 Volt Cable System .............. 5-11 411-850.................... Decal, Charging Warning ..................5-11 411-851.................... Decal, Charging Warning ..................5-11 411-852.................... Decal, Battery Swivel Warning ............ 5-11 411-853.................... Decal, Battery Swivel Warning ............ 5-11 412-454.................... Decal, ISO 9001..................................2-7 412-586.................... Plate, Lowlift Specification (U.S.) ...........2-7 412-588.................... Plate, Lowlift Specification (Canadian) ..2-7 441-013.................... Bearing, Sealed....................................4-9 441-127.................... Bearing, Shield ...................................7-5 447-098.................... Bearing, Cone ....................................4-3 447-108.................... Bearing, Cone ....................................4-3 447-562.................... Bearing, Cup ......................................4-3 447-579.................... Bearing, Cup ......................................4-3 462-029.................... Bushing, Flanged ................................4-5 464-034.................... Bushing .............................................. 2-3 464-035.................... Bushing .............................................. 2-3 464-035.................... Bushing .............................................. 7-3 464-036.................... Bearing, Oilite Super ...........................7-5 520-078/03 .............. Plug, Shipping ..................................... 6-9 530-449.................... O-Ring ...............................................4-5 530-490/038 ............ O-Ring, Motor ....................................4-9 540-062 /100 ........... Cylinder, Hydraulic (Eaton) ...................6-9 540-062/01 .............. Rod, Piston .........................................6-9 540-062/02 .............. Barrel Assembly ..................................6-9 540-062/03 .............. Seal Kit ...............................................6-9 540-062/200 ............ Cylinder, Hydraulic (Ultra).....................6-9 540-062.................... Cylinder, Hydraulic............................... 6-5 560-206/123 ............ Valve, Flow Control (2 GPM) ................ 6-7 560-206/130 ............ Reservoir Kit (With Tubes) .....................6-7 560-206/132 ............ Adapter Block (With Check Valve) .........6-7 560-206/135 ............ Plug, Vent (With 40 Micron Filter) .........6-7 560-209/04 .............. Valve/Coil, Solenoid Release.................6-7 560-209/06 .............. Valve, Adjustable Relief ........................6-7 560-209/07 .............. Pump (With Coupling, Bolts & Gasket) ..6-7 560-209/08 .............. Elbow, 90 Degree ...............................6-7 560-209/09 .............. Switch, Solenoid Start ...........................6-7 560-213/01 .............. Motor, 24 Volt DC 2 Terminal ...............6-7 560-213/01 .............. Pump Motor....................................... 5-23 560-213/02 .............. Brush Set ........................................... 5-23 560-213.................... Pump and Motor Assembly ...................6-5 560-213.................... Pump/Motor Assembly ........................6-7 570-271/515 ............ Brush Lead Assembly Kit .................... 5-23 570-271/516 ............ Commutator End Bearing .................. 5-23 570-271/516 ............ Drive End Bearing ............................. 5-23 570-271/517 ............ Washer ............................................. 5-23 570-316/511 ............ Seal .................................................. 5-23 570-316/513 ............ Retaining Ring ...................................5-23 570-360/511 ............ Brush Set ........................................... 5-23 570-360/512 ............ Brush Spring Set.................................5-23 570-864.................... Drive Motor - S/N 5478 & Up ............ 5-23 570-864.................... Drive Motor, 24 Volt ...........................4-11 590-514.................... Fuse, 15 Amp ......................................5-3 590-638/001 ............ Horn Assembly.....................................5-3 590-701.................... Battery Connector ..............................5-15 590-701.................... Battery Connector ..............................5-17 590-701.................... Battery Connector ................................ 5-6 600-213.................... Grommet .......................................... 5-15 610-307.................... Shaft, Flexible ......................................3-7

123-456-789.......................2-5

1.

Locate the Part Number in the NUMERICAL INDEX (APPENDIX B). Note the Section & page number(s) where the part is decribed.

FIGURE 2-2 ITEM NO. 1

2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27

Frame Assembly - DS/DT

7 29

5

28

30

23

12 11

22

4

6 10

21

28 29 30 31

26 25

QTY

PART NUMBER

5

828-005-691/003

5

828-005-691/001

5

828-005-691/002

REF 1 1 1 2 2 1 1 1 1 2 2 1 1 1 2 2 1 1 1 1 1 1 1 1 1 2 2 1 1 1 1 1 1 1 1

828-006-283 714-206 828-004-421 861-026 462-032 710-264P 750-433 828-004-622 828-006-364 750-006 771-049 760-130 810-733 828-004-651 710-067 771-019 114-008-306 114-009-695 1-150-057 1-150-001 7-590-006/001 114-008-718/005 5-015-003 5-015-004 828-004-672 828-004-671 710-069 411-938/001 411-938/003 411-938/002 411-938/004 828-004-674 828-004-683 828-004-682 154-009-117/001

24 Compartment A= 14" Battery 20 B= 16" Battery Compartment C= 21" Battery Compartment 19 D= Without Rear Posts E= With Rear Posts 18

F= Standard G= Remote H= SMARTi

17 K= Standard/Bypass L= SMARTi/Bypass

16

15 14

Nut, Lock Pin, Roll Bracket, Key Screw Washer Switch Assembly, Key Switch Assembly, Key Switch, Push Button Switch, Lock with Keys Switch, Push Button SMARTi Assembly Nut, Hex Nut, Hex Bracket Weldment Washer Screw Decal, Keyswitch (Not Shown) Decal, Keyswitch (Not Shown) Decal, Keyswitch (Not Shown) Decal, Keyswitch (Not Shown) Cable Assembly, SC to SMARTi Bracket, SMARTi Clamp, ODI Static Strap, Insulated

M= Remote/Bypass N= Remote/SMARTi O= DT 001 to 3842/DS 001 to 3802 P= Remote/SMARTi/Bypass Q= DT 001 to 3566/DS 001 to 3640

B-1 F, H, K, L, M, R F, H, K, L, M, P, R M, R, R G, M, N, P K, L, M, P, R H, L, N, P H, L, N, P H, L, N, P

F, H G K, L M, N, P H, L, N, P H, L, N, P F, G, K, M S= DT 3567 and Up/DS 3641 and Up T= DT 3843 and Up/DS 3803 and Up R= Recommended Spare

2.

Find the Section & page number in the PARTS LIST referenced by the Numerical Index. Locate the Part Number. Note the part's FIGURE & ITEM NO.

List 2-2: Frame Assembly - DS/DT

13

2-7 31 2

123-456-789 9 8

40

37

36

39

3.

Find the FIGURE & ITEM NO. on the associated illustration for a pictorial view of the part.

3

38 1

Figure 2-2: Frame Assembly - DS/DT

2-1

vi

SECTION 1 General Information Major Sections .....................................................................................................................................................................1-3 Recommended Spare Parts List..........................................................................................................................................1-5 Hardware Parts List .............................................................................................................................................................1-7 Bulk Items List .....................................................................................................................................................................1-9

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Model 101 Walkie - General Information

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Model 101 Walkie - General Information Major Sections

Major Sections

1

Section 3 Steering and Controls

Section 5 Electrical Components and System

Section 7 Fork and Platform Assemblies

Section 2 Finish and Accessories

Section 4 Drive and Brake Section 6 Hydraulic Components

WALK101R

Figure 1-1: Major Sections

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Model 101 Walkie - General Information Major Sections

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Model 101 Walkie - General Information Recommended Spare Parts List

Recommended Spare Parts List Description

Part No.

Qty.

Fig

Description

Bar, Skid..........................................850-137-768 ........... 2 ........ 2-1 Bearing ...........................................570-446/518 ........... 2 ...... 5-14 Bearing, Bronze .............................850-137-124/19 ...... 2 ........ 4-3 Bearing, Commutator End...............570-271/516 ........... 1 ...... 5-14 Bearing, Commutator End...............921-000/147 ........... 1 ...... 5-14 Bearing, Cone ................................447-098 .................. 1 ........ 4-1 Bearing, Cone ................................447-108 .................. 1 ........ 4-1 Bearing, Cone .................................850-137-274/17 ...... 1 ........ 4-3 Bearing, Cup ..................................447-562 .................. 1 ........ 4-1 Bearing, Cup ..................................447-579 .................. 1 ........ 4-1 Bearing, Cup ...................................850-137-274/18 ...... 1 ........ 4-3 Bearing, Drive End ..........................560-211/02 ............. 1 ...... 5-14 Bearing, Drive End ..........................570-271/516 ........... 1 ...... 5-14 Bearing, Flanged Sleeve .................850-135-920 ........... 2 ........ 3-9 Bearing, Handle ..............................850-135-959 ........... 2 ...... 3-11 Bearing, Oilite Super .......................464-036 .................. 2 ........ 7-2 Bearing, Shield................................441-127 .................. 2 ........ 7-2 Bearing, Sleeve, Flanged ................850-135-920 ........... 2 ........ 3-8 Bracket ...........................................850-137-266 ........... 1 ........ 3-9 Bracket ...........................................850-137-267 ........... 1 ........ 3-9 Brake/Lift Cutout Switch..................1-150-366 ............... 2 ........ 5-2 Brush Set (2 per set) ......................570-360/511 ........... 1 ...... 5-14 Brush Set (4 per set) ......................560-211/01 ............. 1 ...... 5-14 Brush Set (4 per set) ......................570-277/515 ........... 1 ...... 5-14 Brush Set (4 per set) ......................570-316/516 ........... 1 ...... 5-14 Brush Spring Set (4 per set) ..........570-446/516 ........... 1 ...... 5-14 Bumper ...........................................360-061 .................. 1 ........ 3-1 Bumper, Pump ...............................850-137-659 ........... 1 ........ 6-1 Bushing ..........................................464-035 .................. 4 ........ 2-1 Bushing ..........................................464-034 .................. 4 ........ 2-1 Bushing ..........................................464-035 ................ 12 ........ 7-1 Bushing, Flanged ...........................462-029 .................. 2 ........ 4-2 Button, Horn (Red) .........................1-085-144 ............... 1 ........ 3-9 Button, Horn ...................................1-085-144 ............... 1 ........ 3-8 Button, Lift ......................................1-085-146 ............... 1 ........ 3-8 Button, Lift (Red) ............................1-085-146 ............... 1 ........ 3-9 Button, Lower .................................1-085-145 ............... 1 ........ 3-8 Button, Lower (Red) .......................1-085-145 ............... 1 ........ 3-9 Cam ................................................400-081/02 ............. 1 ........ 4-6 Cam, Controller ..............................1-085-113 ............... 1 ........ 3-8 Cam, Controller ..............................1-085-113 ............... 1 ........ 3-9 Circuit Breaker ...............................850-136-702/05 ...... 1 ........ 5-5 Circuit Breaker ...............................850-136-702/05 ...... 1 ........ 5-6 Connector, Battery ..........................590-701 .................. 1 ...... 5-11 Connector, Battery ..........................590-701 .................. 1 ...... 5-10 Connector, Battery ..........................590-701 .................. 1 ...... 5-12 Connector, Battery ..........................590-701 .................. 1 ........ 5-2 Connector, Battery ..........................590-701 .................. 1 ........ 5-3 Contact Kit ......................................1-105-111/01 .......... 1 ........ 5-5 Contact Kit ......................................1-105-125/02 .......... 1 ........ 5-5 Contact Kit.......................................850-136-722/04 ...... 1 ........ 5-6 Cover, Potentiometer ......................1-085-125 ............... 1 ........ 3-9 DC Fuse Assembly .........................850-136-707/08 ...... 1 ...... 5-11 Decal, 24 Volt Cable System ..........411-848 .................. 1 ........ 5-8 Decal, 24 Volt Cable System ..........411-849 .................. 1 ........ 5-8 Decal, Battery Swivel Warning .......411-853 .................. 1 ........ 5-8 Decal, Battery Swivel Warning .......411-852 .................. 1 ........ 5-8 Decal, Charging Warning ...............411-851 .................. 1 ........ 5-8 Decal, Charging Warning ...............411-850 .................. 1 ........ 5-8 Drive, Pinion....................................400-160 .................. 1 ........ 4-4 Fuse 15 Amp ..................................590-514 .................. 1 ........ 5-1 Fuse 15 Amp...................................590-514 .................. 1 ........ 5-2 Fuse 15 Amp...................................590-514 .................. 1 ........ 5-3 Fuse 80 Amp...................................590-587/105 ........... 1 ........ 5-2 Fuse 80 Amp...................................590-587/105 ........... 1 ........ 5-3

PDPM - 0163

1

Part No.

Qty.

Fig

Gear, Potentiometer........................ 850-135-946........... 1...... 3-10 Hand Grip ...................................... 1-085-130............... 2 ........ 3-7 Heater............................................. 1-110-920/092........ 1...... 3-10 Horn ............................................... 590-636/001 ........... 1........ 5-1 Horn Assembly ............................... 590-636/001 ........... 1........ 5-2 Horn Assembly ............................... 590-636/001 ........... 1........ 5-3 Horn Module .................................. 154-010-796........... 1........ 5-1 Key, Switch ..................................... 1-150-378............... 1........ 5-1 Knob ............................................... 860-135 .................. 1........ 5-9 Lever, Return .................................. 1-085-187............... 1 ........ 3-9 Lever, Return ................................. 1-085-129............... 1 ........ 3-8 Link, Connecting ............................ 850-137-174........... 1 ........ 3-4 Link, Connecting ............................ 850-137-174........... 1 ........ 3-5 Link, Lower ..................................... 850-137-276........... 4 ........ 7-1 Link, Upper ..................................... 850-137-275........... 2 ........ 2-1 Meter, Discharge............................. 870-246 .................. 1 ........ 5-4 Meter, Hour .................................... 870-245 .................. 1 ........ 5-4 Meter, Hour/Discharge.................... 870-248 .................. 1 ........ 5-4 Module-Horn................................... 154-010-796........... 1........ 5-2 Module-Horn................................... 154-010-796........... 1........ 5-3 O-Ring ........................................... 530-449 .................. 1........ 4-2 O-Ring ........................................... 530-490/038 ........... 1........ 4-2 Pad, Bumper ..................................360-049 .................. 1 ........ 3-2 Pad, Bumper................................... 360-049 .................. 1........ 3-3 Pin, Link .......................................... 850-137-246/001.... 2 ........ 2-1 Pin, Link .......................................... 850-137-246/002.... 2 ........ 7-1 Pin, Link .......................................... 850-137-246/003.... 2 ........ 7-1 Pin, Sheave, Chain ........................ 850-137-045........... 1 ........ 3-4 Pin, Sheave, Chain ........................ 850-137-045........... 1 ........ 3-5 Pinion, Drive .................................. 850-137-124/01...... 1........ 4-3 Potentiometer.................................. 1-120-098............... 1...... 3-10 Resistor .......................................... 850-136-702/07...... 1 ........ 5-5 Ring ............................................... 291-011 .................. 1 ........ 4-1 Ring ............................................... 291-012 .................. 1 ........ 4-1 Ring, Retaining .............................. 570-316/513 ........... 1...... 5-14 Ring, Snap ...................................... 570-214/512 ........... 1...... 5-14 Roller Assembly, Roller .................. 850-137-258........... 1 ........ 3-5 Seal ................................................ 570-316/511 ........... 1...... 5-14 Seal ................................................ 850-137-274/22...... 1........ 4-3 Seal Kit ........................................... 540-062/03 ............. 1 ........ 6-3 Seal................................................. 570-277/511 ........... 1...... 5-14 Seal................................................. 570-316/511 ........... 1...... 5-14 Shaft, Flexible ................................. 610-307 .................. 2...... 3-11 Shaft, Wheel ................................... 850-137-038........... 1 ........ 7-2 Sheave, Chain ................................ 850-137-166........... 1 ........ 3-4 Shoe Assembly .............................. 400-081/05 ............. 2 ........ 4-6 Spring, Compression ..................... 830-148 .................. 6 ........ 3-8 Spring, Compression ..................... 830-204 .................. 2 ........ 3-8 Spring ............................................ 830-053 .................. 1 ........ 3-4 Spring ............................................ 830-056 .................. 1 ........ 3-5 Spring, Torsion ............................... 830-343 .................. 1 ........ 3-8 Spring, Brush Set (2 per set) ......... 570-360/512 ........... 1...... 5-14 Spring, Brush Set (4 per set) ......... 570-316/517 ........... 1...... 5-14 Spring, Handle Return .................... 830-342 .................. 1...... 3-11 Spring, Return ............................... 400-081/06 ............. 2 ........ 4-6 Spring, Torsion................................ 830-343 .................. 1........ 3-9 Switch, Control ............................... 590-096 .................. 4 ........ 3-8 Switch ............................................ 1-150-368............... 1........ 5-1 Switch Bracket Assembly................ 850-136-018........... 3 ........ 3-8 Switch, Control, Push Button ......... 1-150-322............... 1 ........ 3-8 Switch, Control, Push Button ......... 1-150-322............... 1 ........ 3-9 Switch, Cutout, Brake Lift .............. 1-150-366............... 2........ 5-1 Switch, Cutout, Brake/Lift ............... 1-150-366............... 2........ 5-3 Switch, Function ............................. 1-150-418............... 3...... 3-10 Switch, Key .................................... 1-150-368............... 1........ 5-2

1-5

10/14/98

Model 101 Walkie - General Information Recommended Spare Parts List Description

Part No.

Qty.

Fig.

Description

Switch, Key .................................... 1-150-378 ............... 1 ........ 5-2 Switch, Key..................................... 1-150-368 ............... 1 ........ 5-3 Switch, Key..................................... 1-150-378 ............... 1 ........ 5-3 Switch, Reverse ............................ 1-150-321 ............... 1 ........ 3-9 Switch, Reverse ............................. 1-150-321 ............... 1 ........ 3-8 Switch, Start, Solenoid ................... 560-209/09 ............. 1 ........ 6-2 Switch, With 3rd Speed Cutout ..... 1-150-352 ............... 1 ........ 3-8 Time Delay .................................... 850-136-702/08 ...... 1 ........5-5

10/14/98

Part No.

Qty.

Fig.

Tire, Poly ........................................632-095/001 ........... 1 ........ 4-5 Tire, Poly ........................................632-095/003 ........... 1 ........ 4-5 Tire, Rubber ...................................630-261 .................. 1 ........ 4-5 Washer ...........................................850-135-542........... 1 ........ 3-8 Wheel, Load.................................... 632-016/001 ........... 1 ........ 7-2 Wheel, Load.................................... 632-016/002 ........... 1 ........ 7-2 Wheel, Load.................................... 632-016/003 ........... 1 ........ 7-2 Wheel, Load.................................... 632-016/007 ........... 1 ........ 7-2

1-6

PDPM - 0163

Model 101 Walkie - General Information Hardware Parts List

Hardware Parts List Description

Part No.

Qty.

Description

Bolt .........................................................710-010 ........................ 2 Bolt .........................................................714-100 ....................... 3 Bolt .........................................................716-030 ....................... 4 Bolt .........................................................850-137-414/10 ............ 2 Cam, Follower ........................................448-104 ....................... 1 Chain Assembly, Roller ..........................850-137-189 ................ 1 Clamp, Cable ..........................................600-234 ....................... 2 Fitting, Grease, Flush 1/4" ......................841-111 ....................... 1 Grommet ................................................600-222 ........................ 2 Key, Woodruff ..........................................850-106 ....................... 3 Knob .......................................................860-135 ....................... 2 Lockwasher ............................................772-116 ....................... 4 Lockwasher ............................................772-119 ....................... 2 Lockwasher ............................................772-123 ....................... 9 Lockwasher ............................................774-007 ....................... 4 Lockwasher ............................................850-137-414/12 ............ 2 Lockwasher .............................................772-112 ........................ 4 Lockwasher .............................................772-116 ...................... 31 Lockwasher .............................................772-119 ..................... 13 Lockwasher .............................................774-007 ........................ 4 Lockwasher .............................................774-116 ........................ 6 Nut ..........................................................750-005 ....................... 1 Nut ..........................................................750-006 ....................... 4 Nut ..........................................................750-008 ....................... 2 Nut ..........................................................750-013 ...................... 10 Nut ..........................................................750-019 ....................... 2 Nut ..........................................................750-020 ....................... 5 Nut ..........................................................750-027 ........................ 4 Nut ..........................................................750-036 ..................... 20 Nut ..........................................................750-206 ....................... 2 Nut ..........................................................760-129 ........................ 2 Nut ..........................................................761-889 ........................ 1 Nut ..........................................................812-029/ 002 ................ 1 Nut...........................................................752-113 ....................... 1 Nut...........................................................710-004 ........................ 2 Nut...........................................................750-006 ........................ 9 Nut...........................................................750-008 ........................ 2 Nut...........................................................750-013 ........................ 2 Nut...........................................................750-020 ........................ 1 Nut...........................................................750-414 ...................... 10 Pin, Roll ..................................................810-745 ....................... 2 Pin, Clevis ..............................................861-014/007 ................ 1 Pin, Cotter ...............................................810-904 ....................... 1 Pin, Cotter ...............................................810-913 ........................ 2 Pin, Cotter ...............................................810-946 ........................ 1 Pin, Dowel ...............................................812-404 ........................ 2 Pin, Roll ..................................................810-729 ....................... 2 Pin, Roll ..................................................810-814 ........................ 2 Pin, Roll ..................................................811-145 ....................... 8 Pin, Roll...................................................810-745 ........................ 1 Pin, Spirol................................................810-747 ....................... 1 Pin, Spring .............................................810-880/079 ................ 2 Pin, Spring .............................................811-140 ....................... 1 Pin, Spring .............................................810-739 ....................... 1 Pin, Spring .............................................811-132 ....................... 4 Pin, Spring ..............................................810-813 ........................ 2 Pin, Spring ..............................................811-140 ........................ 1 Ring, Retaining .......................................810-113 ....................... 4 Screw .....................................................701-025 ....................... 2 Screw .....................................................701-021 ....................... 2 Screw .....................................................701-186 ........................ 1 Screw .....................................................702-021 ....................... 2

PDPM - 0163

1

Part No.

Qty.

Screw ..................................................... 706-008 ........................2 Screw ..................................................... 706-063 ......................16 Screw ..................................................... 710-006 ........................2 Screw ..................................................... 710-065 ........................2 Screw ..................................................... 710-069.........................8 Screw ..................................................... 710-071.........................2 Screw ..................................................... 710-127.........................6 Screw ..................................................... 710-132 ........................2 Screw ..................................................... 710-134 ........................4 Screw ..................................................... 710-135 ........................2 Screw ..................................................... 710-136 ........................2 Screw ..................................................... 710-242 ........................2 Screw ..................................................... 710-271.........................4 Screw ..................................................... 714-056 ........................2 Screw ..................................................... 714-063 ........................2 Screw ..................................................... 714-091 ........................4 Screw ..................................................... 714-093 ........................1 Screw ..................................................... 714-107 ........................4 Screw ..................................................... 714-127 ........................2 Screw ..................................................... 714-138 ......................18 Screw ..................................................... 714-163.........................4 Screw ..................................................... 714-290 ........................2 Screw ..................................................... 716-136 ........................1 Screw ..................................................... 724-230 ........................2 Screw ..................................................... 724-655 ........................2 Screw ..................................................... 771-100.........................2 Screw...................................................... 724-399.........................6 Screw...................................................... 724-429.........................6 Screw...................................................... 701-021.........................8 Screw...................................................... 701-062.........................2 Screw...................................................... 701-115.........................4 Screw...................................................... 701-190 ........................6 Screw...................................................... 702-003.........................1 Screw...................................................... 710-006.......................10 Screw...................................................... 710-065.........................4 Screw...................................................... 710-067.........................6 Screw...................................................... 714-006.........................4 Screw...................................................... 714-011.........................2 Screw...................................................... 714-014/004................14 Screw...................................................... 714-021.........................4 Screw...................................................... 714-047.........................7 Screw...................................................... 714-100 ........................3 Screw...................................................... 714-137.........................1 Screw...................................................... 714-290.........................2 Screw...................................................... 715-032.........................4 Screw...................................................... 715-064.........................2 Screw...................................................... 724-230.........................3 Strip, Reinforcing .................................... 850-137-864 .................1 Stud ....................................................... 813-570/002 .................4 Washer .................................................. 771-019 ......................10 Washer .................................................. 771-024 ........................4 Washer .................................................. 771-043 .....................AR Washer .................................................. 771-046 .....................AR Washer .................................................. 771-101 ......................12 Washer .................................................. 771-123 ........................2 Washer .................................................. 771-131 ........................4 Washer .................................................. 771-156 ........................2 Washer .................................................. 772-105 ......................32 Washer .................................................. 774-123 ........................1 Washer .................................................. 771-116.........................3 Washer .................................................. 771-169.........................4 Washer .................................................. 774-009.......................14

1-7

10/14/98

Model 101 Walkie - General Information Hardware Parts List

This Page Intentionally Blank

10/14/98

1-8

PDPM - 0163

Model 101 Walkie - General Information Bulk Items List

Bulk Items List Description

Part No.

Size

Description

Dry Teflon Lube . . . . . . . . . . . . . . . . . . .990-600/DTL . . . . 10 oz.

Plastic & Metal Protectant . . . . . . . . . . .990-600/PMP . . . . 10 oz.

Web Adhesive Spray . . . . . . . . . . . . . . .990-600/WAS . . . . 14 oz.

Battery Protectant . . . . . . . . . . . . . . . . . .990-600/BP1 . . . . 14 oz.

5W-30 Motor Oil . . . . . . . . . . . . . . . . . . .990-604/04 . . . . . . Quart 10W-30W Motor Oil . . . . . . . . . . . . . . . .990-603/04 . . . . . . Quart Battery Cleaner . . . . . . . . . . . . . . . . . . .990-600/BC1 . . . . Quart Battery Cleaner . . . . . . . . . . . . . . . . . . . .990-600/BC3 . . 5 Gallon Brake and Parts Cleaner. . . . . . . . . . . . .990-600/BR1 . . . . 16 oz.

Electronic Contact Cleaner . . . . . . . . . .990-600/CC1 . . . . 14 oz.

Degreaser . . . . . . . . . . . . . . . . . . . . . . .990-600/DG1 . . . . 15 oz.

Q.D. Degreaser . . . . . . . . . . . . . . . . . . .990-600/DG2 . . . . 14 oz.

Degreaser-non aerosol . . . . . . . . . . . . .990-600/DG3 .2.5 Gallon Glass Cleaner . . . . . . . . . . . . . . . . . . . . .990-600/GC1 . . . . 19 oz.

Hand Cleaner . . . . . . . . . . . . . . . . . . . . .990-600/HC1 . . 1 Gallon Hand Cleaner With Grit . . . . . . . . . . . . .990-600/HC2 . . 1 Gallon Hand Cleaner With Grit . . . . . . . . . . . . . .990-600/HC3 Pumpettes Waterless Foaming Hand Cleaner . . . . .990-600/HC4 . . . . 13 oz.

Penetrant/Lubricant . . . . . . . . . . . . . . . .990-600/PL1. . . . . 15 oz.

Concentrated Spray Cleaner . . . . . . . . .990-600/SC1 . . . .Gallon Spray & Wipe Cleaner. . . . . . . . . . . . . . .990-600/SCQ . . . . Quart Steam & Pressure Wash . . . . . . . . . . . .990-600/SP1 . . 5 Gallon Spray Teflon Grease . . . . . . . . . . . . . . . .990-600/STG . . 13.5 oz.

PDPM - 0163

Part No.

Size

White Lithium Grease . . . . . . . . . . . . . . 990-600/WG1 . . . .14 oz.

Rubber & Gasket Adhesive . . . . . . . . . 990-421. . . . . .5 oz. tube Loctite Quick Primer . . . . . . . . . . . . . . . 990-533. . . . . . . . . . . . . . .

Loctite-Threadlock (Blue). . . . . . . . . . . . 990-536. . . . . . . . .10 ml.

Gear Lubricant 80W-90W . . . . . . . . . . . 990-610/03 . . . . 5 Gallon Cold Storage Hydraulic Oil (+200 to -35 F). . . . . . . . . . . . . . . . . . . . 990-615/01 . . . . 1 Gallon Standard Hydraulic Oil. . . . . . . . . . . . . . 990-616/01 . . . . 1 Gallon Standard Hydraulic 46 Oil . . . . . . . . . . . 990-616/02 . . . . 2 Gallon Hydraulic Oil . . . . . . . . . . . . . . . . . . . . . 990-616/041 Quart (Minimum Quantity 12) DOT 5 Brake Fluid . . . . . . . . . . . . . . . . . 990-625/02 . . . . . Quarts DOT 3 Brake Fluid . . . . . . . . . . . . . . . . . 990-627/02 . . . . . Quarts Carousel Traction Drive Fluid . . . . . . . . 990-647/001 . . . . Quarts Wypall Plus Shop Rags . . . . . . . . . . . . . 990-654. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Case (9 Boxes) Workhorse- Shop Rags . . . . . . . . . . . . . 990-654/KC. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Case (8 Boxes) Bearing Grease . . . . . . . . . . . . . . . . . . . 99062001. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Tube (10 per Case) Raymond Orange . . . . . . . . . . . . . . . . . 990234 . . . . . Spray Can Raymond Black . . . . . . . . . . . . . . . . . . . 990236 . . . . . Spray Can Raymond Gray. . . . . . . . . . . . . . . . . . . . 990238 . . . . . Spray Can

1-9

10/14/98

Model 101 Walkie - General Information Bulk Items List

This Page Intentionally Blank

10/14/98

1-10

PDPM - 0163

SECTION 2 Finish & Accessories Truck Assembly ..................................................................................................................................................................2-2 Finish Details ......................................................................................................................................................................2-4 Load Backrest......................................................................................................................................................................2-6

PDPM-0163

2-1

10/14/98

Model 101 Walkie - Finish & Accessories Truck Assembly

Truck Assembly

2

20 21 22

19

14

1 10 A

13 A

VIEW A-A 2 3 4

5

6 7 8

15 9

16 17 W07263

Figure 2-1: Truck Assembly

10/14/98

2-2

PDPM - 0163

Model 101 Walkie - Finish & Accessories Truck Assembly FIGURE 2-1 QTY PART NUMBER ITEM NO. 1 1 828-001-457 2 4 716-030 3 4 771-131 4 4 464-034 5 2 850-137-275 6 4 710-271 7 4 771-024 8 4 750-027 9 2 850-137-768 10 Ref 850-137-529/ 13 2 710-135 14 2 750-019 15 2 811-145 16 2 850-137-246/001 17 4 464-035 19 1 850-137-023 20 2 714-056 21 2 750-006 22 2 772-116 R= Recommended Spare

DESCRIPTION Ring, Cable Holding Bolt Washer Bushing Link, Upper Screw Washer Nut Bar, Skid Frame, Lift Weldment (Consult Factory) Screw Nut Pin, Roll Pin, Link Bushing Bracket, Key Switch, Mounting Screw Nut Lockwasher

USED ON

R R

R

R R

List 2-1: Truck Assembly

PDPM - 0163

2-3

10/14/98

Model 101 Walkie - Finish & Accessories Finish Details

Finish Details

2

17

10

11

6 1

1 B

STANDARD

26

3 5

VIEW A

9

B 26

4

BILINGUAL

7

18

8

25 13 16

2 20

19

VIEW A

12 24 VIEW B-B

W07262

Figure 2-2: Finish Details

10/14/98

2-4

PDPM - 0163

Model 101 Walkie - Finish & Accessories Finish Details FIGURE 2-2 ITEM NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 16 17 18 19 20 24 25 26 A= Standard B= Bilingual

QTY

PART NUMBER

1 2 1 1 1 1 1 1 1 1 1 1 2 2 2 4 1 1 1 1 1

411-789 411-511/015 411-534 411-552 412-351 411-790 411-633 411-637/001 412-350 411-773 411-587/001 870-772 710-065 771-019 860-135 813-570/002 360-065/001 1-085-186 411-680 411-681 412-454

DESCRIPTION Decal, Warning Decal, Raymond Decal, Emergency Disconnect Decal, Warning Plate, Specification, Lowlift (U.S.) Decal, Warning - Bilingual Decal, Caution - Bilingual Decal, Emergency Disconnect - Bilingual Plate, Specification Lowlift (Canadian) Decal, No Riding - Bilingual Decal, No Riding - Black 9" Key Fob Screw Washer Knob Stud Cover, Front Cover, Internal Decal, Operating Decal, Replacement Instruction Decal, ISO 9001

USED ON

A A A B B B B B A

List 2-2: Finish Details

PDPM - 0163

2-5

10/14/98

Model 101 Walkie - Finish & Accessories Load Backrest

Load Backrest

2

1

W07205

Figure 2-3: Load Backrest FIGURE 2-3 ITEM NO. 1

QTY

PART NUMBER

1 850-137-147/048 1 850-137-147/060 1 850-137-205/048 1 850-137-205/060 A= 48.00" Load Height - 28.25" B.C B= 60.00" Load Height - 28.25" B.C. C= 48.00" Load Height - 31.25" B.C D= 60.00" Load Height - 31.25" B.C

DESCRIPTION Load Backrest Weldment Load Backrest Weldment Load Backrest Weldment Load Backrest Weldment

USED ON A B C D

List 2-3: Load Backrest

10/14/98

2-6

PDPM - 0163

SECTION 3 Steering & Controls Handle Mounting & Installation - S/N 3000 - 3350...............................................................................................................3-3 Handle Mounting & Installation - S/N 3351 -6413................................................................................................................3-4 Handle Mounting & Installation - S/N 6414 & Up.................................................................................................................3-6 Handle Assembly - S/N 3000 to 3350..................................................................................................................................3-8 Handle Assembly - S/N 3351 - 6413 ...................................................................................................................................3-9 Handle Arm Assembly - S/N 6414 & Up ............................................................................................................................3-10 Knuckle Guard Assembly - S/N 3000 to 3350 ...................................................................................................................3-12 Resistor Controller Assembly - S/N 3000 to 3350 .............................................................................................................3-14 Controller Assembly - S/N 3351 and 6413 ........................................................................................................................3-18 Handle & Controller Assembly - S/N 6414 & Up................................................................................................................3-20 Control Assembly ..............................................................................................................................................................3-22

PDPM-0163

3-1

10/14/98

Model 101 Walkie - Steering & Controls

This Page Intentionally Blank

10/14/98

3-2

PDPM - 0163

Model 101 Walkie - Steering & Controls Handle Mounting & Installation - S/N 3000 - 3350

Handle Mounting & Installation - S/N 3000 - 3350

A

3

A

1

6 5

3

4

2

View A-A

W07177

Figure 3-1: Handle Mounting & Installation - S/N 3000 - 3350 FIGURE 3-1 QTY PART NUMBER ITEM NO. 1 1 360-061 2 1 850-137-046 3 1 750-020 4 1 850-137-178 5 1 810-745 6 1 850-137-176 R= Recommended Spare

DESCRIPTION Bumper Weldment, Cam Shaft Nut Anchor, Chain Pin, Roll Handle Assembly (See Figure 3-4.)

USED ON R

List 3-1: Handle Mounting & Installation - S/N 3000 - 3350

PDPM - 0163

3-3

10/14/98

Model 101 Walkie - Steering & Controls Handle Mounting & Installation - S/N 3351- 6413

Handle Mounting & Installation - S/N 3351- 6413

3

8 1

6

5

3 9

4 2

W07924

Figure 3-2: Handle Mounting & Installation - S/N 3351- 6413

10/14/98

3-4

PDPM - 0163

Model 101 Walkie - Steering & Controls Handle Mounting & Installation - S/N 3351- 6413 FIGURE 3-2 QTY PART NUMBER ITEM NO. 1 1 360-049 2 1 850-137-046 3 1 750-020 4 1 850-137-178 5 1 810-745 6 1 850-137-281 8 1 714-093 9 AR 680-806 R= Recommended Spare

DESCRIPTION Pad, Bumper Weldment, Cam Shaft Nut Anchor, Chain Pin, Roll Handle Assembly (See Figure 3-5.)

Screw Link, Offset

USED ON R

List 3-2: Handle Mounting & Installation - S/N 3351- 6413

PDPM - 0163

3-5

10/14/98

Model 101 Walkie - Steering & Controls Handle Mounting & Installation - S/N 6414 & Up

Handle Mounting & Installation - S/N 6414 & Up

7

A 8

2

6

A

5

3

4 9

3 B

B

1 SECTION A - A

SECTION B - B

W07924

Figure 3-3: Handle Mounting & Installation - S/N 6414 & Up

10/14/98

3-6

PDPM - 0163

Model 101 Walkie - Steering & Controls Handle Mounting & Installation - S/N 6414 & Up FIGURE 3-3 QTY PART NUMBER ITEM NO. 1 1 850-137-046 2 1 850-137-178 3 850-137-812 4 1 850-137-914/ 5 1 360-049 6 1 680-806 7 1 714-093 8 1 750-020 9 1 810-745 R= Recommended Spare

DESCRIPTION Shaft, Handle Pivot Weldment Chain, Anchor Drive Unit Installation (See Figure 4-1.)

Handle Assembly (See Figure 3-10.)

Pad, Bumper Link, Offset Screw Nut Pin, Roll

USED ON

R

List 3-3: Handle Mounting & Installation - S/N 6414 & Up

PDPM - 0163

3-7

10/14/98

Model 101 Walkie - Steering & Controls Handle Assembly - S/N 3000 to 3350

Handle Assembly - S/N 3000 to 3350

3

8 9 13 12

1

2

6

11

5 4

7

10

3

W07176

Figure 3-4: Handle Assembly - S/N 3000 to 3350 FIGURE 3-4 QTY PART NUMBER ITEM NO. 1 1 850-137-254 2 1 850-137-173 3 1 830-053 4 11.5" 820-597 5 1 850-137-174 6 1 810-729 7 1 850-137-189 8 1 850-137-166 9 1 850-137-045 10 2 810-113 11 1 600-234 12 1 710-006 13 1 750-006 R= Recommended Spare

DESCRIPTION Handle Plate, Anchor Spring Tube Link, Connecting Pin, Roll Chain Assembly, Roller Sheave, Chain Pin, Sheave, Chain Ring, Retaining Clamp, Cable Screw Nut

USED ON

R R

R R

List 3-4: Handle Assembly - S/N 3000 to 3350

10/14/98

3-8

PDPM - 0163

Model 101 Walkie - Steering & Controls Handle Assembly - S/N 3351 - 6413

Handle Assembly - S/N 3351 - 6413

3

13 8

9

12

4 1

3

6

5

7

11

10

W07281

Figure 3-5: Handle Assembly - S/N 3351 - 6413 FIGURE 3-5 QTY PART NUMBER ITEM NO. 1 1 850-137-595 3 1 830-056 4 9.5" 820-597 5 1 850-137-174 6 1 810-729 7 1 850-137-258 8 1 850-137-166 9 1 850-137-045 10 2 810-113 11 1 600-234 12 1 710-006 13 1 750-006 R= Recommended Spare

DESCRIPTION Handle Spring Tube Link, Connecting Pin, Roll Roller Assembly, Roller Sheave, Chain Pin, Sheave, Chain Ring, Retaining Clamp, Cable Screw Nut

USED ON R R R R

List 3-5: Handle Assembly - S/N 3351 - 6413

PDPM - 0163

3-9

10/14/98

Model 101 Walkie - Steering & Controls Handle Arm Assembly - S/N 6414 & Up

Handle Arm Assembly - S/N 6414 & Up

3

3

7 4

11 10 9

8 10 6

11

W07894A

Figure 3-6: Handle Arm Assembly - S/N 6414 & Up FIGURE 3-6 ITEM NO. 3 4 6 7 8 9 10 11

QTY

PART NUMBER

1 1 1 4 2 2 4 4

850-137-894/003 850-137-892 850-137-895 850-137-880/001 714-137 715-032 715-064 750-013 771-169

DESCRIPTION

USED ON

Handle Arm Assembly (S/N 6413 & Up) Arm Machine Plate, Tie Handle Screw Screw Screw Nut Washer

List 3-6: Handle Arm Assembly - S/N 6414 & Up

10/14/98

3-10

PDPM - 0163

Model 101 Walkie - Steering & Controls Handle Arm Assembly - S/N 6414 & Up

This Page Intentionally Blank

PDPM - 0163

3-11

10/14/98

Model 101 Walkie - Steering & Controls Knuckle Guard Assembly - S/N 3000 to 3350

Knuckle Guard Assembly - S/N 3000 to 3350

9

3

5

10 11 8

5

3 2

6 7

1

4 W07265

Figure 3-7: Knuckle Guard Assembly - S/N 3000 to 3350

10/14/98

3-12

PDPM - 0163

Model 101 Walkie - Steering & Controls Knuckle Guard Assembly - S/N 3000 to 3350 FIGURE 3-7 ITEM NO. 1 2

QTY

PART NUMBER

2 714-063 1 850-135-702/001 1 850-135-702/002 1 850-135-702/003 1 850-135-702/004 1 850-135-702/005 1 850-135-702/006 1 850-137-024/001 1 850-137-024/002 3 2 1-085-130 4 4 714-091 5 2 810-814 6 2 861-312 7 1 850-135-701 8 4 714-107 9 2 1-085-150 10 AR 771-043 11 AR 771-046 A= Standard Without Cutout B= Cold Storage Without Cutout C= Standard With 3rd Speed Cutout D= Cold Storage With 3rd Speed Cutout E= C.S., 12 Volt Without Cutout F= C.S., 12 Volt With 3rd Speed Cutout R= Recommended Spare

DESCRIPTION Screw Resistor Controller Assembly (See Figure 3-8.)

Resistor Controller Assembly (See Figure 3-8.)

Resistor Controller Assembly (See Figure 3-8.)

Resistor Controller Assembly (See Figure 3-8.)

Resistor Controller Assembly (See Figure 3-8.)

Resistor Controller Assembly (See Figure 3-8.)

Controller Assembly (S/N 3351- 6412) Controller Assembly (S/N 3351- 6412) Hand Grip Screw Pin, Roll Plug Guard Machining, Knuckle Screw Knob, Butterfly Washer Washer

USED ON A B C D E F A B R

List 3-7: Knuckle Guard Assembly - S/N 3000 to 3350

PDPM - 0163

3-13

10/14/98

Model 101 Walkie - Steering & Controls Resistor Controller Assembly - S/N 3000 to 3350

Resistor Controller Assembly - S/N 3000 to 3350

3

17 16

25

20

15 14

43

DETAIL A

19

18

4

21

19

34

SECTION X-X

DETAIL B

SECTION Y-Y 16 17 35 8

5

29

10

11

9

10

7

42 SEE DETAIL B

28 X

41

31

27

Z

24

32

26

12

1 40

23

30

Y

22

13

SECTION Z-Z

2 38

SEE DETAIL A

33

39

37

15

Y Z

3 23

X

SECTION Y-Y

16 17 36 W05702

Figure 3-8: Resistor Controller Assembly - S/N 3000 to 3350

10/14/98

3-14

PDPM - 0163

Model 101 Walkie - Steering & Controls Resistor Controller Assembly - S/N 3000 to 3350 FIGURE 3-8 ITEM NO. 1 2 3 4 5 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28

QTY

PART NUMBER

DESCRIPTION

1 850-135-703 Steering Cover With Cutout 1 850-135-824 Actuator 4 774-007 Lockwasher 2 714-290 Screw 2 750-008 Nut 1 830-343 Spring, Torsion 1 811-140 Pin, Spring 1 1-085-129 Lever, Return 2 724-230 Screw 1 1-085-113 Cam, Controller 2 850-135-920 Bearing, Sleeve, Flanged 1 850-135-542 Washer 2 701- 025 Screw 6 771-101 Washer 16 772-105 Washer 10 750-036 Nut 1 850-135-113 Bracket 4 590-096 Switch, Control 2 850-135-110 Insulator 1 850-135-119 Bracket 1 850-137-658/001 Button, Safety 8 706-063 Screw 1 1-085-144 Button, Horn 1 850-135-124 Cover, Switch 1 1-085-145 Button, Lower 1 1-085-146 Button, Lift 3 850-136-018 Switch Bracket Assembly (includes:) 1 850-136-203 Bracket, Switch 1 1-150-322 Switch, Control, Push Button 29 1 850-136-002/001 Heater Assembly - 24 Volt, Cold Storage 30 1 850-136-325 Controller Harness With Cutout 31 1 850-135-393 Bracket 32 2 810-880/079 Pin, Spring 33 2 830-204 Spring, Compression 34 6 830-148 Spring, Compression 35 6 1-074-186/ 005 Spacer 36 2 706-008 Screw 37 1 850-135-727 Bracket 38 1 1-150-321 Switch, Reverse 39 2 811-132 Pin, Spring A= Standard Without Cutout B= Cold Storage, 24 Volt Without Cutout C= Standard With 3rd Speed Cutout D= Cold Storage, 24 Volt With 3rd Speed Cutout E= Cold Storage, 12 Volt Without Cutout R= Recommended Spare

USED ON C, D

B, D, E B, D, E R R R R R

R

R R R R R B, D C, D

R R

R

List 3-8: Resistor Controller Assembly - S/N 3000 to 3350

PDPM - 0163

3-15

10/14/98

Model 101 Walkie - Steering & Controls Resistor Controller Assembly - S/N 3000 to 3350 FIGURE 3-8 QTY PART NUMBER DESCRIPTION ITEM NO. 40 1 1-150-352 Switch, With 3rd Speed Cutout 41 1 850-135-919 Cover, Steering Without Cutout 42 1 850-136-711 Harness, Controller Without Cutout 43 1 850-136-002/002 Heater Assembly - 12 Volt, Cold Storage A= Standard Without Cutout B= Cold Storage, 24 Volt Without Cutout C= Standard With 3rd Speed Cutout D= Cold Storage, 24 Volt With 3rd Speed Cutout E= Cold Storage, 12 Volt Without Cutout R= Recommended Spare

USED ON C, D, R A, B, E A, B, E E

List 3-8: Resistor Controller Assembly - S/N 3000 to 3350

10/14/98

3-16

PDPM - 0163

Model 101 Walkie - Steering & Controls Resistor Controller Assembly - S/N 3000 to 3350

This Page Intentionally Blank

PDPM - 0163

3-17

10/14/98

Model 101 Walkie - Steering & Controls Controller Assembly - S/N 3351 and 6413

Controller Assembly - S/N 3351 and 6413

3

38

25

17

16 17 35

16

SECTION Y-Y

SECTION X-X

DETAIL C

15

29

14

4

18

5

21 DETAIL A 8

9

7

44

10 11

12

24

10

DETAIL B x 28B 28A 27

22

23

31 41 28

42

z y SEE DETAIL B

26

2

13 SECTION Z-Z 1

SEE DETAIL A

y

43

15 39

6

16

37 z 3

17 SEE DETAIL C

x

23

35

W07024

Figure 3-9: Controller Assembly - S/N 3351 and 6413

10/14/98

3-18

PDPM - 0163

Model 101 Walkie - Steering & Controls Controller Assembly - S/N 3351 and 6413 FIGURE 3-9 ITEM NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 21 22 23 24 25 26 27 28 28A 28B 29 30 31 35 36 37

QTY

PART NUMBER

DESCRIPTION

1 1-085-125 1 850-137-824 4 774-007 2 714-290 2 750-008 1 724-230 1 830-343 1 811-140 1 1-085-187 2 724-230 1 1-085-113 2 850-135-920 1 850-135-542 2 771-100 6 771-101 16 772-105 10 750-036 1 850-137-267 1 850-137-266 1 850-137-658/001 8 706-063 1 1-085-144 1 850-135-124 1 1-085-145 1 1-085-146 3 850-136-018 1 850-136-203 1 1-150-322 1 850-136-002/001 1 810-739 1 850-135-393 6 1- 074-186/ 005 2 702-021 1 850-135-727 1 702-003 1 850-135-726 1 850-135-796 38 1 1-150-321 39 2 811-132 41 1 850-135-919 42 1 850-136-725 42A 1 1-120-098 43 1 774-123 44 2 850-136-857 R= Recommended Spare

Cover, Potentiometer Actuator Lockwasher Screw Nut Screw Spring, Torsion Pin, Spring Lever, Return Screw Cam, Controller Bearing, Flanged Sleeve Washer Screw Washer Washer Nut Bracket Bracket Button, Safety (Red) Screw Button, Horn (Red) Cover, Switch Button, Lower (Red) Button, Lift (Red) Bracket, Switch, Assembly (includes:) Bracket, Switch Switch, Control, Push Button Heater Assembly, 24 Volt Pin, Spring (Not Shown) Bracket Spacer Screw (Not Shown) Adapter Kit (includes:) Screw Switch, Adapter Bracket Switch, Reverse Pin, Spring Cover, Steering Harness, Controller Potentiometer (Not Shown) Washer Spacer

USED ON R

R R R R

R R

R R R

R

R

List 3-9: Controller Assembly - S/N 3351 and 6413

PDPM - 0163

3-19

10/14/98

Model 101 Walkie - Steering & Controls Handle & Controller Assembly - S/N 6414 & Up

Handle & Controller Assembly - S/N 6414 & Up

BOTTOM COVER NOT SHOWN

3

17 25 ON INNER SURFACE OF COVER 10

16

22

9

28 30 31

29

1 26 24

15

2

18

27 5

20

21

4 7 8

32 28

23

34 6 19

33

13 12

SECTION A-A

14

3

11

W07914

Figure 3-10: Handle & Controller Assembly - S/N 6414 & Up

10/14/98

3-20

PDPM - 0163

Model 101 Walkie - Steering & Controls Handle & Controller Assembly - S/N 6414 & Up FIGURE 3-10 ITEM NO. 1 2 3 4 5 6 7

QTY

PART NUMBER

AR 850-135-712 1 850-135-946 1 850-135-947/101 1 850-135-947/102 1 850-135-947/103 1 850-135-976/001 1 850-136-577 1 1-120-098 8 1 850-136-579 1 1-120-098 9 1 850-136-896 3 1-150-418 10 1 850-136-897 3 1-150-418 1 1-110-920/092 11 1 850-137-166 12 1 850-137-174 13 1 850-137-258 14 1 850-137-891 15 1 850-138-101 16 2 850-137-905 17 1 850-137-915 18 1 850-137-919 19 1 850-137-923 20 1 850-137-882/002 21 1 850-137-883/001 22 1 850-137-894/003 23 1 850-137-903/002 24 1 850-138-122/001 25 1 370-637/005 26 4 714-006 27 2 714-011 28 4 714-021 29 7 714-047 30 14 714-014/004 31 14 774-009 32 1 811-138 33 1 830-056 34 2 830-204 R= Recommended Spare

DESCRIPTION Shim, Switch Gear, Potentiometer Button, Function, Horn Button, Function, Forks Lowered Button, Function, Forks Lift Button, Nose Harness, Travel, Standard (includes:) Potentiometer Harness, Travel, Cold Storage (includes:) Potentiometer Harness, Function, Standard (includes:) Switch, Function Harness- Function, Cold Storage (includes:) Switch, Function Heater Sheave, Chain Link, Connecting Chain, Roller Assembly Pin, Chain Sheave Bracket, Potentiometer Cover, Side Cover Plate, Switch Plate, Spring Mount Cap, Journal Machine, Left Hand Cap, Journal Machine, Right Hand Handle, Arm (See Figure 3-6.)

Control Assembly (See Figure 3-11.)

Handle-Bottom Tape, Double Sided Screw Screw Screw Screw Screw Washer Pin, Spring Spring, Tension Spring, Compression

USED ON R

R R R R R

List 3-10: Handle & Controller Assembly - S/N 6414 & Up

PDPM - 0163

3-21

10/14/98

Model 101 Walkie - Steering & Controls Control Assembly

Control Assembly

3

1 5

6

8

7 4

3 2

W07903A

Figure 3-11: Control Assembly FIGURE 3-11 QTY PART NUMBER ITEM NO. 1 2 850-135-959 2 2 850-135-971/003 3 1 850-137-916 4 1 850-137-920 5 1 850-138-076 6 2 610-307 7 2 810-813 8 1 830-342 R= Recommended Spare

DESCRIPTION Bearing, Handle Grip, Handle Assembly (Grey) Spacer Shaft, Cam Actuator Actuator, Cam Assembly Shaft, Flexible Pin, Spring Spring, Handle Return

USED ON R

R R

List 3-11: Control Assembly

10/14/98

3-22

PDPM - 0163

SECTION 4 Drive & Brake Drive Unit Installation...........................................................................................................................................................4-2 Drive Unit Assembly - S/N 3000 TO 4306 ...........................................................................................................................4-4 Drive Unit, Lower .................................................................................................................................................................4-6 Brake/Motor Assembly.........................................................................................................................................................4-8 Drive Wheel Assembly.......................................................................................................................................................4-10 Brake Assembly.................................................................................................................................................................4-11

PDPM-0163

4-1

10/14/98

Model 101 Walkie - Drive & Brake Drive Unit Installation

Drive Unit Installation

4

2 3 12 4

A

5 14 7

A

8

6 1

10

13

17

11

15

16

18

9

W07812

Figure 4-1: Drive Unit Installation

10/14/98

4-2

PDPM - 0163

Model 101 Walkie - Drive & Brake Drive Unit Installation FIGURE 4-1 ITEM NO. 1

QTY 1 1 1 1 1 1 1 1 1 1 2 2 1 1 2 2 1 1 1 3 3

PART NUMBER

850-137-190 850-137-403 850-137-811 2 761-889 3 291-011 4 447-098 5 447-562 6 291-012 7 447-108 8 447-579 9 710-242 10 710-132 11 850-137-172 850-137-863 12 724-655 13 771-123 14 841-111 15 850-137-862 16 850-137-864 17 714-100 18 772-119 19 850-937-863 A= Serial Number (3000-3350) B= Serial Number (3351-UP) R= Recommended Spare

DESCRIPTION Drive Unit Assembly (S/N 3000 & 4306) Drive Unit Assembly (S/N 4307 & 5477) Drive Unit Assembly (S/N 5478 & Up) Nut Ring Bearing, Cone Bearing, Cup Ring Bearing, Cone Bearing, Cup Screw Screw Guard, Wheel Guard, Wheel Screw Washer Fitting, Grease, Flush Guard, Wheel, Rubber Strip, Reinforcing Screw Lockwasher Guard Kit (includes: Item’s 11,15,16,17,18) (Not Shown)

USED ON

R R R R R R

A B

List 4-1: Drive Unit Installation

PDPM - 0163

4-3

10/14/98

Model 101 Walkie - Drive & Brake Drive Unit Assembly - S/N 3000 TO 4306

Drive Unit Assembly - S/N 3000 TO 4306

4

9

19

15 16 10

6

11

VIEW B-B

10

16

11

20

13

VIEW A-A

14

9

A B

B 1 A

18 4 17

5 7

3

12

2

8

TOP VIEW

W07403

Figure 4-2: Drive Unit Assembly - S/N 3000 TO 4306

10/14/98

4-4

PDPM - 0163

Model 101 Walkie - Drive & Brake Drive Unit Assembly - S/N 3000 TO 4306 FIGURE 4-2 ITEM NO. 1

QTY

PART NUMBER

1 850-137-191 1 850-137-419 1 850-137-810 2 1 850-137-340 3 1 870-848 4 1 861-014/007 5 1 810-904 6 1 830-054 7 1 850-137-171 8 1 850-137-170 9 1 850-137-277 10 1 716-136 11 2 462-029 12 2 750-206 13 1 448-104 14 1 750-005 15 4 710-134 4 714-138 16 4 772-123 17 1 750-020 18 1 850-137-612 19 1 530-490/038 1 530-449 20 2 714-127 A= Serial Number (3000-4306) B= Serial Number (4306-UP) R= Recommended Spare

DESCRIPTION Brake/Motor Assembly, (S/N 3000-4306) (See Figure 4-4.)

Brake/Motor Assembly, (S/N 4307-5477) (See Figure 4-4.)

Brake/Motor Assembly, (S/N 5478 & Up) (See Figure 4-4.)

Brake Rod Weldment Stepped End Clevis Pin, Clevis Pin, Cotter Spring Bolt Pivot, Anchor Lever, Brake Screw Bushing, Flanged Nut Cam, Follower Nut Screw Screw Lockwasher Nut Drive Unit, Lower (See Figure 4-3.)

O-Ring O-Ring Screw

USED ON

R

A B

A, R B, R

List 4-2: Drive Unit Assembly - S/N 3000 TO 4306

PDPM - 0163

4-5

10/14/98

Model 101 Walkie - Drive & Brake Drive Unit, Lower

Drive Unit, Lower

4

9

1 19

13

2 26 4 24 3

25 5

22

18

20 6

10

15 14

11

23

7

8 21 12

16

17A 17B

27

TRNSMSN

Figure 4-3: Drive Unit, Lower

10/14/98

4-6

PDPM - 0163

Model 101 Walkie - Drive & Brake Drive Unit, Lower FIGURE 4-3 ITEM NO.

QTY

PART NUMBER

850-137-612 850-137-124/ 1 1 850-137-274/01 1 850-137-379/01 1 850-137-612/01 2 1 850-137-154 3 1 850-137-153 4 1 850-137-124/01 5 1 850-137-124/02 6 1 850-137-124/03 7 1 850-137-124/04 1 850-137-274/07 8 1 850-137-124/05 9 1 850-137-124/06 10 1 850-137-124/07 11 2 850-137-124/08 12 2 850-137-124/09 13 1 850-137-124/10 14 2 812-404 15 1 850-137-124/12 16 1 850-137-124/13 17A 1 850-137-274/17 17B 1 850-137-274/18 18 1 850-137-124/15 19 14 714-138 20 4 714-163 21 1 850-137-274/22 22 2 850-137-124/19 23 1 752-113 24 1 750-433 25 1 850-106 26 1 530-490/038 27 1 850-137-156 A= Serial Number (3000-4306) B= Serial Number (4307-4728) C= Serial Number (4729-UP) R= Recommended Spare

DESCRIPTION Drive Unit, Lower Drive Unit, Lower Housing, Gearbox Housing, Gearbox Housing, Gearbox Cover, Gearbox Motor Cover, Gearbox Pinion, Drive Gear, Input Pinion, Output Gear, Output Gear, Output Shaft, Output Housing Sleeve Spacer, Shaft, Output Key, Input Key, Output Breather Pin, Dowel Plug, Fill/Level Plug Without-Ring, Drain Bearing, Cone Bearing, Cup Ring, Retaining Screw Screw Seal Bearing, Bronze Locknut, Output Shaft Locknut, DC Motor Key, Woodruff O-Ring, Motor Wheel Hub (See Figure 4-5.)

USED ON C A A B C

R

A B, C

R R

R R

R

List 4-3: Drive Unit, Lower

PDPM - 0163

4-7

10/14/98

Model 101 Walkie - Drive & Brake Brake/Motor Assembly

Brake/Motor Assembly

6

3

4

5

7

4

2

1

TOP VIEW

8

6 3

W07419

Figure 4-4: Brake/Motor Assembly

10/14/98

4-8

PDPM - 0163

Model 101 Walkie - Drive & Brake Brake/Motor Assembly FIGURE 4-4 ITEM NO. 1

QTY

PART NUMBER

1 570-277/ 500 1 570-360/500 2 1 400-081 3 2 850-106 4 2 710-071 5 2 772-119 6 2 760-129 7 1 850-137-146 8 1 400-160 A= Serial Number (3000-4306) B= Serial Number (4307-UP) R= Recommended Spare

DESCRIPTION Motor, Drive - 24 Volt (See Figure 5-14.)

Motor, Drive - 24 Volt (See Figure 5-14.)

Brake Assembly (See Figure 4-6.)

Key, Woodruff Screw Lockwasher Nut Drum, Brake Drive, Pinion

USED ON A B

R

List 4-4: Brake/Motor Assembly

PDPM - 0163

4-9

10/14/98

Model 101 Walkie - Drive & Brake Drive Wheel Assembly

Drive Wheel Assembly

4

1 2

4

3

W07199

Figure 4-5: Drive Wheel Assembly FIGURE 4-5 ITEM NO. 1

QTY

PART NUMBER

1 632-095/001 1 632-095/003 2 1 630-261 3 1 850-137-156 4 1 752-113 A= Red/Orange Poly B= Black Poly C= Black Rubber R= Recommended Spare

DESCRIPTION Tire, Poly Tire, Poly Tire, Rubber Hub Machining, Wheel Nut, Wheel

USED ON A, R B, R C, R

List 4-5: Drive Wheel Assembly

10/14/98

4-10

PDPM - 0163

Model 101 Walkie - Drive & Brake Brake Assembly

Brake Assembly

4

4 6 5

3

2

1

W400081

Figure 4-6: Brake Assembly FIGURE 4-6 ITEM NO.

QTY

1 1 2 1 3 1 4 1 5 2 6 2 R= Recommended Spare

PART NUMBER 400-081 400-081/01 400-081/02 400-081/03 400-081/04 400-081/05 400-081/06

DESCRIPTION Brake Assembly Plate, Backing Cam Lever, Brake Ring, Safety Shoe Assembly Spring, Return

USED ON

R

R R

List 4-6: Brake Assembly

PDPM - 0163

4-11

10/14/98

Model 101 Walkie - Drive & Brake Brake Assembly

This Page Intentionally Blank

10/14/98

4-12

PDPM - 0163

SECTION 5 Electrical Components & System Electrical System - S/N 3000 to 3350 ..................................................................................................................................5-2 Electrical System - S/N 3351 to 6413 ..................................................................................................................................5-4 Electrical System - S/N 6414 & Up ......................................................................................................................................5-8 Meter Installation - S/N 3000 and Up.................................................................................................................................5-12 Contactor Assembly - S/N 3000 - 3350 .............................................................................................................................5-14 Contactor Assembly - S/N 3351 - 6413 .............................................................................................................................5-16 Contactor Forward/Reverse...............................................................................................................................................5-18 Battery Pack - 24 Volt (Wet Battery)..................................................................................................................................5-20 Battery Tree And Cover Assembly ....................................................................................................................................5-22 Battery Pack And Cable Assembly - (Wet Battery)............................................................................................................5-24 Charger Assembly .............................................................................................................................................................5-26 Battery Pack - 24 Volt, Maintenance Free With 12 Volt Battery ........................................................................................5-28 Battery Pack Maintenance Free With 6 Volt Batteries.......................................................................................................5-30 Motors................................................................................................................................................................................5-32

PDPM-0163

5-1

10/14/98

Model 101 Walkie - Electrical Components & System Electrical System - S/N 3000 to 3350

Electrical System - S/N 3000 to 3350

5

7D 8 9

19

13 3

5

10 2

7 20

7A

21

7B

22

7C

4 17 18

14 16 9 10 6

23

15

12

11

14

6

15

W06751

Figure 5-1: Electrical System - S/N 3000 to 3350

10/14/98

5-2

PDPM - 0163

Model 101 Walkie - Electrical Components & System Electrical System - S/N 3000 to 3350 FIGURE 5-1 ITEM NO. 2 3

4 5 6 7 7A 7B 7C 7D

8 9 10 11 12

QTY

PART NUMBER

DESCRIPTION

USED ON

1

850-136-702 850-136-722 850-136-703 850-136-745 590-514 590-636/001 1-150-378 1-150-366 850-136-727 024-020-170/273 024-020-230/272 024-298-040/260 850-136-726 024-001-120/274 024-001-130/260 590-701 853-032-065 710-004 772-116 771-116 850-137-165 850-136-728 024-021-380/271 024-021-380/285 021-021-400/269 021-023-400/268 1-150-368 850-137-207 701-021 154-010-796 811-861/006 811-861/016 701-190 710-067 772-119 750-414 750-006

Contactor Assembly (See Figure 5-5.)

Contactor Assembly (See Figure 5-6.)

Harness Wiring, Main Harness Wiring, Main Fuse 15 Amp Horn Key, Switch Switch, Cutout, Brake Lift Tractor Cable Kit (includes:) Cable Assembly Cable Assembly Cable Assembly Connector Assembly, Battery (includes:) (Not Shown) Cable Assembly Cable Assembly Connector, Battery Sleeve Nut Lockwasher Washer, Flat Bracket, Brake Switch Kit, Drive Cable (includes:) Cable Assembly (F2-S2 Cable Assembly (R3-S1) Cable Assembly (R1-A2) Cable Assembly (M- TO A1) Switch Plate, Backing, Switch Screw Horn Module Latch, Flexible Latch, Flexible Screw Screw Lockwasher Nut Nut

A B A B R R A, R R

1 1 1 1 1 2 1 1 1 1 1 1 1 1 2 2 3 3 1 1 1 1 1 1 1 2 2 1 2" 2" 2 2 2 2 1

13 14 15 16 17 18 19 20 21 22 23 A= Standard B= Cold Storage R= Recommended Spare

B, R

R

List 5-1: Electrical System - S/N 3000 to 3350

PDPM - 0163

5-3

10/14/98

Model 101 Walkie - Electrical Components & System Electrical System - S/N 3351 to 6413

Electrical System - S/N 3351 to 6413

35 38 28 31 27

34

36

32

27 3

26

8

2

33

7

30 19 13

29

5

9

30 29 5

28

11

27

19

12

31 27

23

38

28 10

29 30

25 24

4 21

17 16 15

28 27 26 14 22

26 27

18

21 22

6 20

18

W06770

Figure 5-2: Electrical System - S/N 3351 to 6413

10/14/98

5-4

PDPM - 0163

Model 101 Walkie - Electrical Components & System Electrical System - S/N 3351 to 6413 FIGURE 5-2 ITEM NO. 2 3 4 5

6

QTY

PART NUMBER

1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2" 2" 2 3 1 2 4 1 2 2 5 8 6 4 3

850-136-772 1-187-078 1-105-220 850-136-768 024-020-075/288 024-020-190/071 024-020-220-272 024-022-075/287 850-136-767 024-001-060/274 024-001-080/260 590-701 853-032-065 850-136-769 024-023-380/268 024-023-380/289 024-023-380/290 024-023-400/263 1-150-378 1-150-368 850-136-764 850-136-845 850-136-863 590-514 590-587/105 590-636/001 154-010-796 811-861/006 811-861/016 1-150-366 1-074-104/001 850-137-165 850-137-207 701-021 701-062 701-115 772-112 710-006 772-116 772-116 750-006 724-429

7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 A= Standard B= Cold Storage R= Recommended Spare

DESCRIPTION Harness-Main Motor Controller Contactor, Forward/Reverse (See Figure 5-7.)

Tractor Cable Kit (includes:) Cable Assembly (FU1-2 To B+) Cable Assembly (FU1-2 To P-1) Cable Assembly Cable Assembly (M1-1 To AZ) Connector Assembly, Battery (includes:) Cable Assembly (FU1 To B+) Cable Assembly (B- To B-) Connector, Battery Sleeve Cable, Drive Kit (includes:) Cable Assembly (M-To A1) Cable Assembly (M1-2 To S2) Cable Assembly (M1-4 To S1) Cable Assembly (A2 To A2) Switch, Key Switch, Key Bar, Buss (B- To B- CTRL) Bar, Buss (FU1-2 To M1-3) Fuse Block Fuse 15 Amp Fuse 80 Amp Horn Assembly Module-Horn Latch, Flexible Latch, Flexible Brake/Lift Cutout Switch Standoff Bracket, Brake Switch Plate, Switch Backing Screw Screw Screw Lockwasher Screw Lockwasher Lockwasher Nut Screw, Set

USED ON A, B

R

A, R B, R

R R R R

R

List 5-2: Electrical System - S/N 3351 to 6413

PDPM - 0163

5-5

10/14/98

Model 101 Walkie - Electrical Components & System Electrical System - S/N 3351 to 6413 FIGURE 5-2 QTY PART NUMBER ITEM NO. 31 3 724-399 32 2 701-190 33 4 710-067 34 4 772-119 35 4 750-414 36 2 710-509 38 3 774-116 A= Standard B= Cold Storage R= Recommended Spare

DESCRIPTION

USED ON

Screw, Set Screw Screw Lockwasher Nut Cap, Insulating Lockwasher

List 5-2: Electrical System - S/N 3351 to 6413

10/14/98

5-6

PDPM - 0163

Model 101 Walkie - Electrical Components & System Electrical System - S/N 3351 to 6413

This Page Intentionally Blank

PDPM - 0163

5-7

10/14/98

Model 101 Walkie - Electrical Components & System Electrical System - S/N 6414 & Up

Electrical System - S/N 6414 & Up

38 28

35

31 27

34

30 19

33

5

36

32

27 3

26

29 9

47

48

42

43

13 30 29

38

28

31

11

27

19

12

27

19

28

31

29

38

30

5

23 10

25 24 4 21 17 16 15 28 27 26 14

22

18

26 27 37

21 18 6

20

22

W06774

Figure 5-3: Electrical System - S/N 6414 & Up

10/14/98

5-8

PDPM - 0163

Model 101 Walkie - Electrical Components & System Electrical System - S/N 6414 & Up FIGURE 5-3 ITEM NO. 3 4 5

6

QTY

PART NUMBER

1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1

1-187-078 1-105-220 850-136-768 024-020-075/288 024-020-190/071 024-020-220-272 024-022-075/287 850-136-767 024-001-060/274 024-001-080/260 590-701 853-032-065 850-136-769 024-023-380/268 024-023-380/289 024-023-380/290 024-023-400/263 850-136-764 850-136-845 850-136-863 590-514 590-587/105 590-636/001 154-010-796 811-861/006 811-861/016 1-150-366 1-074-104/001 850-137-165 850-137-207 701-021 701-062 701-115 772-112 710-006 772-116 772-116 750-006 724-429 724-399 701-190 710-065

9 10 11 12 13 14 15 16 17 18 2 19 3 20 1 21 2 22 4 23 1 24 2 25 2 26 5 27 8 28 6 29 4 30 3 31 3 32 2 33 4 A= Standard B= Cold Storage R= Recommended Spare

DESCRIPTION Motor Controller Contactor, Forward/Reverse (See Figure 5-7.)

Tractor Cable Kit (includes:) Cable Assembly (FU1-2 To B+) Cable Assembly (FU1-2 To P-1) Cable Assembly Cable Assembly (M1-1 To AZ) Connector Assembly, Battery (includes:) Cable Assembly (FU1 To B+) Cable Assembly (B- To B-) Connector, Battery Sleeve Drive Cable Kit (includes:) Cable Assembly (M- To A1) Cable Assembly (M1-2 To S2) Cable Assembly (M1-4 To S1) Cable Assembly (A2 To A2) Bar, Buss (B- To B- CTRL) Bar, Buss (FU1-2 To M1-3) Fuse Block Fuse 15 Amp Fuse 80 Amp Horn Assembly Module-Horn Latch, Flexible Latch, Flexible Switch, Cutout, Brake/Lift Standoff Bracket, Brake Switch Plate, Switch Backing Screw Screw Screw Lockwasher Screw Lockwasher Lockwasher Nut Screw, Set Screw, Set Screw Screw

USED ON

R

R R R R

R

List 5-3: Electrical System - S/N 6414 & Up

PDPM - 0163

5-9

10/14/98

Model 101 Walkie - Electrical Components & System Electrical System - S/N 6414 & Up FIGURE 5-3 QTY PART NUMBER ITEM NO. 34 4 772-119 35 4 750-414 36 2 710-509 37 1 811-325/009 38 3 774-116 42 1 850-136-776 43 1 1-150-378 47 1 850-136-777 48 1 1-150-368 A= Standard B= Cold Storage R= Recommended Spare

DESCRIPTION Lockwasher Nut Cap, Insulating Clamp, Cable Lockwasher Harness-Main Switch, Key Harness-Main Switch, Key

USED ON

A A, R B B, R

List 5-3: Electrical System - S/N 6414 & Up

10/14/98

5-10

PDPM - 0163

Model 101 Walkie - Electrical Components & System Electrical System - S/N 6414 & Up

This Page Intentionally Blank

PDPM - 0163

5-11

10/14/98

Model 101 Walkie - Electrical Components & System Meter Installation - S/N 3000 and Up

Meter Installation - S/N 3000 and Up

5

4 3 2 1

W06706

Figure 5-4: Meter Installation - S/N 3000 and Up

10/14/98

5-12

PDPM - 0163

Model 101 Walkie - Electrical Components & System Meter Installation - S/N 3000 and Up FIGURE 5-4 QTY PART NUMBER ITEM NO. 1 1 870-246 2 1 870-245 3 1 900-274 4 1 870-248 A= No Meter R= Recommended Spare

DESCRIPTION Meter, Discharge Meter, Hour Cover, Button Meter, Hour/Discharge

USED ON R R A R

List 5-4: Meter Installation - S/N 3000 and Up

PDPM - 0163

5-13

10/14/98

Model 101 Walkie - Electrical Components & System Contactor Assembly - S/N 3000 - 3350

Contactor Assembly - S/N 3000 - 3350

6

5

5

5

2

1

1

7

3

1

4

W06702

Figure 5-5: Contactor Assembly - S/N 3000 - 3350

10/14/98

5-14

PDPM - 0163

Model 101 Walkie - Electrical Components & System Contactor Assembly - S/N 3000 - 3350 FIGURE 5-5 ITEM NO.

QTY

1 2 1A 1 2 1 2A 1 3 1 4 1 5 1 6 1 7 1 R= Recommended Spare

PART NUMBER 850-136-702/ 850-136-702/01 1-105-111/01 850-136-702/02 1-105-125/02 850-136-702/04 850-136-702/05 850-136-702/06 850-136-702/07 850-136-702/08

DESCRIPTION Contactor Assembly (S/N 3000 to 3350) Contactor, Speed Contact Kit (Not Shown) Contactor, Forward/Reverse Contact Kit (Not Shown) Cable Assembly Circuit Breaker Insulator, Standoff Resistor Time Delay

USED ON

R R R R R

List 5-5: Contactor Assembly - S/N 3000 - 3350

PDPM - 0163

5-15

10/14/98

Model 101 Walkie - Electrical Components & System Contactor Assembly - S/N 3351 - 6413

Contactor Assembly - S/N 3351 - 6413

5

5

1

2

3

4

W06722

Figure 5-6: Contactor Assembly - S/N 3351 - 6413

10/14/98

5-16

PDPM - 0163

Model 101 Walkie - Electrical Components & System Contactor Assembly - S/N 3351 - 6413 FIGURE 5-6 QTY PART NUMBER ITEM NO. 1 1 850-136-722/01 1A 1 850-136-722/04 2 1 850-136-722/02 3 1 850-136-702/05 4 1 850-136-702/06 5 1 850-136-722/03 R= Recommended Spare

DESCRIPTION Contactor Contact Kit (Not Shown) Cable Assembly Circuit Breaker Insulator, Standoff Motor Control

USED ON R R

List 5-6: Contactor Assembly - S/N 3351 - 6413

PDPM - 0163

5-17

10/14/98

Model 101 Walkie - Electrical Components & System Contactor Forward/Reverse

Contactor Forward/Reverse

5

2 1

3

4 5

2 7 6

8

10

9

W1105216

Figure 5-7: Contactor Forward/Reverse

10/14/98

5-18

PDPM - 0163

Model 101 Walkie - Electrical Components & System Contactor Forward/Reverse FIGURE 5-7 ITEM NO. 1 2 3 4 5 6 7 8 9 10

QTY

PART NUMBER

3 1 1 2 2 1 1 2 1 1

1-105-220 1-105-216/06 1-105-220/01 1-105-218/02 1-105-218/03 1-105-218/04 1-105-218/05 1-105-218/06 1-105-218/07 1-105-218/08 1-105-218/09

DESCRIPTION

USED ON

Contactor Forward/Reverse Screw, Top Cover Fixing Hardware Kit Cover, Top, Assembled Spring, Return Contact Assembly, Moving Contact Assembled, Fixed, Normally Closed Insulator, Contact, Fixed, Normally Closed Peg. Contact, Fixed, Normally Closed Coil and Frame Assembled, Without Bracket Bracket Kit

List 5-7: Contactor Forward/Reverse

PDPM - 0163

5-19

10/14/98

Model 101 Walkie - Electrical Components & System Battery Pack - 24 Volt (Wet Battery)

Battery Pack - 24 Volt (Wet Battery)

5

12 13

5 4 3 14

9 8

14

7

14

6

1

10

14

11

2

W07203

Figure 5-8: Battery Pack - 24 Volt (Wet Battery)

10/14/98

5-20

PDPM - 0163

Model 101 Walkie - Electrical Components & System Battery Pack - 24 Volt (Wet Battery) FIGURE 5-8 QTY PART NUMBER ITEM NO. 1 1 850-137-533 2 1 850-136-710 3 1 850-136-707 4 2 710-136 5 2 750-020 6 1 411-848 7 1 411-849 8 1 411-850 9 1 411-851 10 1 411-852 11 1 411-853 12 1 714-100 13 1 772-123 14 3 360-062/003 A= Standard B= Bilingual R= Recommended Spare

DESCRIPTION Battery Tree & Cover Assembly (See Figure 5-9.)

Battery Pack & Cable Assembly (See Figure 5-10.)

Charger (See Figure 5-11.)

Screw Nut Decal, 24 Volt Cable System Decal, 24 Volt Cable System Decal, Charging Warning Decal, Charging Warning Decal, Battery Swivel Warning Decal, Battery Swivel Warning Bolt Lockwasher Cable Guard, 9.5"

USED ON

A, R B, R A, R B, R A, R B, R

List 5-8: Battery Pack - 24 Volt (Wet Battery)

PDPM - 0163

5-21

10/14/98

Model 101 Walkie - Electrical Components & System Battery Tree And Cover Assembly

Battery Tree And Cover Assembly

5

8

10

5

6

9

7

W07533

Figure 5-9: Battery Tree And Cover Assembly

10/14/98

5-22

PDPM - 0163

Model 101 Walkie - Electrical Components & System Battery Tree And Cover Assembly FIGURE 5-9 ITEM NO.

QTY

5 2 6 2 7 1 8 1 9 2 10 1 R= Recommended Spare

PART NUMBER 850-137-533 750-013 714-100 812-029/ 002 850-137-049 810-913 860-135

DESCRIPTION Battery Tree And Cover Assembly Nut Bolt Nut Battery Box Door Weldment Pin, Cotter Knob

USED ON

R

List 5-9: Battery Tree And Cover Assembly

PDPM - 0163

5-23

10/14/98

Model 101 Walkie - Electrical Components & System Battery Pack And Cable Assembly - (Wet Battery)

Battery Pack And Cable Assembly - (Wet Battery)

5

4 2B

12 3

13 2A

7

2

6

2C 2D

1A

10

5

11

1B

1C

W06710

Figure 5-10: Battery Pack And Cable Assembly - (Wet Battery)

10/14/98

5-24

PDPM - 0163

Model 101 Walkie - Electrical Components & System Battery Pack And Cable Assembly - (Wet Battery) FIGURE 5-10 ITEM NO.

QTY

PART NUMBER

850-136-710 1 1 850-137-954 1A 1 024-297-280/000 1B 1 024-297-310/000 1C 1 024-297-430/000 2 1 850-137-955 2A 1 024-296-290/260 2B 1 024-296-420/261 2C 1 590-701 2D 2 853-032-065 3 1 611-029 4 2 600-213 5 4 1-011-011 6 8 750-013 7 8 771-019 10 2 600-222 11 4 1-000-013 12 4 1-011-012 13 8 710-069 R= Recommended Spare

DESCRIPTION Battery Pack And Cable Assembly (Wet Battery) Battery Cable Kit (includes:) (Not Shown) Cable Assembly Cable Assembly Cable Assembly Connector Assembly, Battery (includes:) Cable Assembly Cable Assembly Connector, Battery Sleeve Ty-Rap Grommet Terminal, Boot, Right Hand Nut Washer Grommet Battery, 6 Volt Terminal, Boot, Left Hand Screw

USED ON

R

List 5-10: Battery Pack And Cable Assembly - (Wet Battery)

PDPM - 0163

5-25

10/14/98

Model 101 Walkie - Electrical Components & System Charger Assembly

Charger Assembly

5

16

11 POWER RECTIFIER ASSEMBLY .

TRANSFORMER (HEATSINK) START VARISTOR START BLUE FUSIBLE TX TX LINK SEC PR1 DC POS RED

17 2

AC BLACK TIMER

3

7

14

9

AC GREEN

15

12

CAPACITOR DC NEG BLK AMMETER

10

8

4

FINISH WHITE

AC WHITE

DIODE

FINISH

GROUND SCREW

WIRING DIAGRAM

5

6

1 13

W06707

Figure 5-11: Charger Assembly

10/14/98

5-26

PDPM - 0163

Model 101 Walkie - Electrical Components & System Charger Assembly FIGURE 5-11 QTY PART NUMBER ITEM NO. 1 1 850-136-707/01 2 1 850-136-707/02 3 1 850-136-707/03 4 1 850-136-707/04 5 1 850-136-707/05 6 1 850-136-707/06 7 2 850-136-707/07 8 1 850-136-707/08 9 2 850-136-707/09 10 1 590-701 11 1 850-136-707/11 12 1 850-136-707/12 13 1 850-136-707/13 14 1 850-136-707/14 15 1 850-136-707/15 16 1 850-136-707/16 17 1 850-136-707/17 R= Recommended Spare

DESCRIPTION Ammeter Strap, Capacitor Capacitor (440 VAC) Case, Pallet, Main AC Cord Set Wire Cord Set, AC Diode, 20A DC Fuse Assembly DC Fuse Fuselink Connector, Battery Rectifier Assembly AC Strain Relief Knob, Timer Timer 12HR, 60 Hz Plate, Timer Dial TX 24V, 15A, 120VAC, 60Hz Varistor

USED ON

R R

List 5-11: Charger Assembly

PDPM - 0163

5-27

10/14/98

Model 101 Walkie - Electrical Components & System Battery Pack - 24 Volt, Maintenance Free With 12 Volt Battery

Battery Pack - 24 Volt, Maintenance Free With 12 Volt Battery

8

5

9

4 7

3

5

1

2

10 11 12

6

W07414

Figure 5-12: Battery Pack - 24 Volt, Maintenance Free With 12 Volt Battery

10/14/98

5-28

PDPM - 0163

Model 101 Walkie - Electrical Components & System Battery Pack - 24 Volt, Maintenance Free With 12 Volt Battery FIGURE 5-12 ITEM NO. 1 2 3 4

QTY

1 4 1 1 1 5 2 6 2 7 2 8 1 9 1 10 2 11 2 12 2 13 1 14 1 15 1 R= Recommended Spare

PART NUMBER

DESCRIPTION

850-137-414/012 850-137-414/01 850-137-414/02 850-137-414/03 850-137-414/04 590-701 850-137-414/05 850-137-414/06 850-137-414/07 850-137-414/08 850-137-414/09 850-137-414/ 10 850-137-414/11 850-137-414/ 12 850-137-414/ 13 850-137-414/ 14 850-137-414/ 15

Battery Pack - 24 Volt, Maintenance Free With 12 Volt Batteries Charger Battery Tray Cable-SB 175 Plug (includes:) Connector, Battery Cable, Inter-Tier Cable, Inter-Battery Grommet, Rubber Label, Danger Label, Champion Bolt Bracket, Hold Down Lockwasher Fuse (Not Shown) Fuse Holder (Not Shown) Wire Cord A.C. (Not Shown)

USED ON

R

List 5-12: Battery Pack - 24 Volt, Maintenance Free With 12 Volt Battery

PDPM - 0163

5-29

10/14/98

Model 101 Walkie - Electrical Components & System Battery Pack Maintenance Free With 6 Volt Batteries

Battery Pack Maintenance Free With 6 Volt Batteries

5

8 9

4 6 7

5

1

2

3 10

11 12

13

W07414

Figure 5-13: Battery Pack Maintenance Free With 6 Volt Batteries

10/14/98

5-30

PDPM - 0163

Model 101 Walkie - Electrical Components & System Battery Pack Maintenance Free With 6 Volt Batteries FIGURE 5-13 ITEM NO. 1 2 3 4 5 6 7 8 9 10 11 12 13

QTY

PART NUMBER

1 1 4 1 2 2 1 1 1 2 2 2 1

850-138-139 850-138-139/01 850-138-139/02 850-138-139/03 850-138-139/04 850-138-139/05 850-138-139/06 850-138-139/07 850-138-139/08 850-138-139/09 850-138-139/10 850-138-139/11 850-138-139/12 850-138-139/13

DESCRIPTION

USED ON

Battery Pack Maintenance Free With 6 Volt Batteries Tray Charger Modlule, Battery, 6 Volt Plug, Cables, SB 175 Cable Inter-Battery Grommet, Rubber Label, Champion Label, Warning Plate, Name Bolt Lockwasher Washer Pad, Foam Rubber

List 5-13: Battery Pack Maintenance Free With 6 Volt Batteries

PDPM - 0163

5-31

10/14/98

Model 101 Walkie - Electrical Components & System Motors

Motors

5

3 8

11 12 7

4

MOTOR

Figure 5-14: Motors

10/14/98

5-32

PDPM - 0163

Model 101 Walkie - Electrical Components & System Motors FIGURE 5-14 ITEM NO.

QTY

PART NUMBER

1 3 4 7 8 10 11 12 14

1 1 1 1 1 1 1 1 1

570-277/500 570-277/511 570-446/518 570-214/512 570-277/515 570-446/516 570-277/519 570-446/518 570-252/ 518 570-277/520

Drive Motor - S/N 3000 to 4306 Seal (Not Shown) Bearing Ring, Snap Brush Set (4 per set) Brush Spring Set (4 per set) Terminals & Lead Assembly (Not Shown) Bearing Washer Headband (Not Shown)

1 3 4 7 8 10 11 12

1 1 1 1 1 1 1 1

570-316/500 570-316/511 570-271/516 570-316/513 570-316/516 570-316/517 570-271/515 570-271/516 570-271/517

Drive Motor S/N 4307 to 5477 Seal (Not Shown) Bearing, Drive End Ring, Retaining Brush Set (4 per set) Spring, Brush Set (4 per set) Brush Lead Assembly Kit (Not Shown) Bearing, Commutator End Washer

1 1 1 1 1 1 1 1

570-360/500 570-316/511 570-271/516 570-316/513 570-360/511 570-360/512 570-271/515 570-271/516 570-271/517

Drive Motor Seal (Not Shown) Bearing, Drive End Ring, Retaining Brush Set (2 per set) Spring, Brush Set (2 per set) Brush Lead Assembly Kit (Not Shown) Bearing, Commutator End Washer

1 3 4 7 8 10 11 12

560-209/01 3 1 560-211/02 7 1 560-211/01 11 1 921-000/147 R= Recommended Spare

DESCRIPTION

Pump Motor Bearing, Drive End Brush Set (4 per set) Bearing, Commutator End

USED ON R R R R R R

R R R R R R

R R R R R R

R R R

List 5-14: Motors

PDPM - 0163

5-33

10/14/98

Model 101 Walkie - Electrical Components & System Motors

This Page Intentionally Blank

10/14/98

5-34

PDPM - 0163

SECTION 6 Hydraulic Components Hydraulic System.................................................................................................................................................................6-2 Pump/Motor Assembly.........................................................................................................................................................6-4 Hydraulic Cylinder - S/N 3000 and Up.................................................................................................................................6-6

PDPM-0163

6-1

10/14/98

Model 101 Walkie - Hydraulic Components Hydraulic System

Hydraulic System

1

3

6

5

7 4

5 8

A

9 2 A

C

VIEW A-A 6

12 10

11 B C

SECTION B-B

B

10

13

VIEW C-C

W07201

Figure 6-1: Hydraulic System

10/14/98

6-2

PDPM - 0163

Model 101 Walkie - Hydraulic Components Hydraulic System FIGURE 6-1 QTY PART NUMBER ITEM NO. 1 1 540-062 2 1 560-211 3 1 792-514 4 1 030-504-008/003 5 2 792-568 6 1 850-137-040 7 1 850-137-041 8 1 701-186 9 1 810-946 10 6 710-127 11 2 850-137-164 12 4 772-123 13 1 850-137-659 R= Recommended Spare

DESCRIPTION Hydraulic Cylinder (See Figure 6-3.)

Pump and Motor Assembly (See Figure 6-2.)

Fitting Hose Assembly Fitting Pin Pin Screw Pin, Cotter Screw Plate, Retaining, Cylinder Lockwasher Bumper, Pump

USED ON

R

List 6-1: Hydraulic System

PDPM - 0163

6-3

10/14/98

Model 101 Walkie - Hydraulic Components Pump/Motor Assembly

Pump/Motor Assembly

6

3 9 4

5

2

7

6

Motor Not Shown

W560209

Figure 6-2: Pump/Motor Assembly

10/14/98

6-4

PDPM - 0163

Model 101 Walkie - Hydraulic Components Pump/Motor Assembly FIGURE 6-2 ITEM NO.

QTY

1 1 2 1 3 1 4 1 5 1 6 1 7 1 8 1 9 1 10 1 R= Recommended Spare

PART NUMBER

DESCRIPTION

USED ON

560-211 560-209/01 560-206/132 560-206/130 560-209/04 560-206/123 560-209/06 560-209/07 560-209/08 560-206/135 560-209/09

Pump and Motor Assembly Motor, 24VDC, 2 Terminal (See Figure 5-14.) (Not Shown) Block, Adapter (With Check Valve) Reservoir Kit (With Tubes) Valve/Coil, Release, Solenoid Valve, Control, Flow (2 GPM) Valve, Relief, Adjustable Pump (With Coupling, Bolts & Gasket) Elbow, 90 Degree (Not Shown) Plug, Vent (With 40 Micron Filter) Switch, Start, Solenoid (Not Shown)

R

List 6-2: Pump/Motor Assembly

PDPM - 0163

6-5

10/14/98

Model 101 Walkie - Hydraulic Components Hydraulic Cylinder - S/N 3000 and Up

Hydraulic Cylinder - S/N 3000 and Up

6

3

2

1

4

W540062

Figure 6-3: Hydraulic Cylinder - S/N 3000 and Up FIGURE 6-3 ITEM NO. 1 2 3 4

QTY

1 1 1 1 1 1 1 R= Recommended Spare

PART NUMBER 540-062 540-062/01 540-062/02 520-078/03 540-062/03

DESCRIPTION Hydraulic Cylinder - S/N 3000 and Up Rod, Piston Barrel Assembly Plug, Shipping Seal Kit (includes:) Seal, Wiper Ring, Retaining (Lock) Seal

USED ON

R

List 6-3: Hydraulic Cylinder - S/N 3000 and Up

10/14/98

6-6

PDPM - 0163

SECTION 7 Mast Fork Assembly .....................................................................................................................................................................7-2 Load Wheel Assembly .........................................................................................................................................................7-4

PDPM-0163

7-1

10/14/98

Model 101 Walkie - Mast Fork Assembly

Fork Assembly

7

1

3

6

9

10

8

5

7 10

12 13 4

4

7 7 4

W07236

Figure 7-1: Fork Assembly

10/14/98

7-2

PDPM - 0163

Model 101 Walkie - Mast Fork Assembly FIGURE 7-1 ITEM NO. 1

QTY

PART NUMBER

DESCRIPTION

1 850-137-230/036 Fork & Box Weldment 1 850-137-230/042 Fork & Box Weldment 1 850-137-230/048 Fork & Box Weldment 1 850-137-230/136 Fork & Box Weldment 1 850-137-230/142 Fork & Box Weldment 1 850-137-230/148 Fork & Box Weldment 3 2 850-137-246/003 Pin, Link 4 6 811-145 Pin, Roll 5 2 850-137-246/002 Pin, Link 6 2 850-137-610/036 Rod, Pull 2 850-137-610/042 Rod, Pull 2 850-137-610/048 Rod, Pull 7 12 464-035 Bushing 8 2 850-137-246/001 Pin, Link 9 4 850-137-276 Link, Lower 10 2 850-137-244 Pin, Pivot, Bell Crank 12 2 710-010 Bolt 13 2 772-116 Lockwasher A= 36"x 28.25" Battery Compartment, 27" Fork Width B= 42"x 28.25" Battery Compartment, 27" Fork Width C= 46"x 28.25" Battery Compartment, 27" Fork Width D= 36"x 28.25" Battery Compartment, 22" Fork Width E= 42"x 28.25" Battery Compartment, 22" Fork Width F= 46"x 28.25" Battery Compartment, 22" Fork Width R= Recommended Spare

USED ON A B C D E F R R A, D B, E C, F R R

List 7-1: Fork Assembly

PDPM - 0163

7-3

10/14/98

Model 101 Walkie - Mast Load Wheel Assembly

Load Wheel Assembly

7

4

6 5

6

7 1

2

8 3

W07197

Figure 7-1: Load Wheel Assembly

10/14/98

7-4

PDPM - 0163

Model 101 Walkie - Mast Load Wheel Assembly FIGURE 7-1 ITEM NO. 1 2

QTY

1 1 1 1 1 3 1 4 1 5 2 6 2 7 1 8 2 A= Red/Orange Poly B= Neutral Poly C= Black Poly D= Tan Poly R= Recommended Spare

PART NUMBER 850-137-019 632-016/001 632-016/002 632-016/003 632-016/007 850-137-038 810-747 441-127 771-156 840-033 464-036

DESCRIPTION Trail Fork Machining Wheel, Load Wheel, Load Wheel, Load Wheel, Load Shaft, Wheel Pin, Spirol Bearing, Shield Washer Fitting, Grease Bearing, Oilite Super

USED ON A, R B, R C, R D, R R R

R

List 7-1: Load Wheel Assembly

PDPM - 0163

7-5

10/14/98

Model 101 Walkie - Mast Load Wheel Assembly

This Page Intentionally Blank

10/14/98

7-6

PDPM - 0163

Model 101 Walkie - Alphabetical Parts List

APPENDIX A Description

Part No.

Alphabetical Parts List Page

Description

AC Cord Set . . . . . . . . . . . . . . . . . . . . . .850-136-707/05 . . . 5-27 AC Strain Relief. . . . . . . . . . . . . . . . . . . .850-136-707/12 . . . 5-27 Actuator . . . . . . . . . . . . . . . . . . . . . . . . .850-135-824 . . . . . 3-15 Actuator, Cam Assembly. . . . . . . . . . . . .850-138-076 . . . . . . 3-22 Actuator. . . . . . . . . . . . . . . . . . . . . . . . . .850-137-824 . . . . . . 3-19 Adapter Kit . . . . . . . . . . . . . . . . . . . . . . .850-135-727 . . . . . 3-19 Ammeter . . . . . . . . . . . . . . . . . . . . . . . . .850-136-707/01 . . . 5-27 Anchor, Chain . . . . . . . . . . . . . . . . . . . .850-137-178 . . . . . . 3-3 Anchor, Chain . . . . . . . . . . . . . . . . . . . .850-137-178 . . . . . . 3-5 Arm Machine . . . . . . . . . . . . . . . . . . . . . .850-137-892 . . . . . . 3-10 Bar, Buss (B- To B- CTRL) . . . . . . . . . . .850-136-764 . . . . . . . 5-5 Bar, Buss (B- To B- CTRL) . . . . . . . . . . .850-136-764 . . . . . . . 5-9 Bar, Buss (FU1-2 To M1-3). . . . . . . . . . .850-136-845 . . . . . . . 5-5 Bar, Buss (FU1-2 To M1-3). . . . . . . . . . .850-136-845 . . . . . . . 5-9 Bar, Skid . . . . . . . . . . . . . . . . . . . . . . . . .850-137-768 . . . . . . . 2-3 Barrel Assembly . . . . . . . . . . . . . . . . . . .540-062/02 . . . . . . . 6-6 Battery . . . . . . . . . . . . . . . . . . . . . . . . . .850-137-414/02 . . . 5-29 Battery Box Door Weldment . . . . . . . . . .850-137-049 . . . . . . 5-23 Battery Cable Kit . . . . . . . . . . . . . . . . . . .850-137-954 . . . . . . 5-25 Battery Pack - 24 Volt, Maintenance Free With 12 Volt Batteries . . . . . . . . . . . . . . .850-137-414/012 . . 5-29 Battery Pack & Cable Assembly . . . . . . .850-136-710 . . . . . 5-21 Battery Pack And Cable Assembly (Wet Battery) . . . . . . . . . . . . . . . . . . . . . .850-136-710 . . . . . . 5-25 Battery Pack Maintenance Free With 6 Volt Batteries . . . . . . . . . . . . . . . .850-138-139 . . . . . . 5-31 Battery Tree & Cover Assembly . . . . . . .850-137-533 . . . . . 5-21 Battery Tree And Cover Assembly . . . . .850-137-533 . . . . . . 5-23 Battery, 6 Volt . . . . . . . . . . . . . . . . . . . . .1-000-013 . . . . . . . . 5-25 Bearing . . . . . . . . . . . . . . . . . . . . . . . . . .570-446/518 . . . . . . 5-33 Bearing, Bronze . . . . . . . . . . . . . . . . . . .850-137-124/19 . . . . 4-7 Bearing, Commutator End. . . . . . . . . . . .570-271/516 . . . . . . 5-33 Bearing, Commutator End. . . . . . . . . . . .921-000/147 . . . . . . 5-33 Bearing, Cone . . . . . . . . . . . . . . . . . . . .447-098 . . . . . . . . . . 4-3 Bearing, Cone . . . . . . . . . . . . . . . . . . . .447-108 . . . . . . . . . . 4-3 Bearing, Cone . . . . . . . . . . . . . . . . . . . . .850-137-274/17 . . . . 4-7 Bearing, Cup . . . . . . . . . . . . . . . . . . . . .447-562 . . . . . . . . . . 4-3 Bearing, Cup . . . . . . . . . . . . . . . . . . . . .447-579 . . . . . . . . . . 4-3 Bearing, Cup . . . . . . . . . . . . . . . . . . . . . .850-137-274/18 . . . . 4-7 Bearing, Drive End . . . . . . . . . . . . . . . . .560-211/02 . . . . . . . 5-33 Bearing, Drive End . . . . . . . . . . . . . . . . .570-271/516 . . . . . . 5-33 Bearing, Flanged Sleeve. . . . . . . . . . . . .850-135-920 . . . . . . 3-19 Bearing, Handle . . . . . . . . . . . . . . . . . . .850-135-959 . . . . . . 3-22 Bearing, Oilite Super . . . . . . . . . . . . . . . .464-036 . . . . . . . . . . 7-5 Bearing, Shield . . . . . . . . . . . . . . . . . . . .441-127 . . . . . . . . . . 7-5 Bearing, Sleeve, Flanged . . . . . . . . . . . .850-135-920 . . . . . 3-15 Block, Adapter (With Check Valve) . . . .560-206/132 . . . . . . . 6-5 Bolt . . . . . . . . . . . . . . . . . . . . . . . . . . . . .850-137-171 . . . . . . 4-5 Bolt . . . . . . . . . . . . . . . . . . . . . . . . . . . . .850-138-139/10 . . . 5-31 Bracket . . . . . . . . . . . . . . . . . . . . . . . . . .850-135-113 . . . . . 3-15 Bracket . . . . . . . . . . . . . . . . . . . . . . . . . .850-135-119 . . . . . 3-15 Bracket . . . . . . . . . . . . . . . . . . . . . . . . . .850-135-393 . . . . . 3-15 Bracket . . . . . . . . . . . . . . . . . . . . . . . . . .850-135-393 . . . . . 3-19 Bracket . . . . . . . . . . . . . . . . . . . . . . . . . .850-135-727 . . . . . 3-15 Bracket . . . . . . . . . . . . . . . . . . . . . . . . . .850-137-266 . . . . . 3-19 Bracket . . . . . . . . . . . . . . . . . . . . . . . . . .850-137-267 . . . . . 3-19 Bracket Kit. . . . . . . . . . . . . . . . . . . . . . . .1-105-218/09 . . . . . 5-19

PDPM - 0163

Part No.

Page

Bracket, Brake Switch . . . . . . . . . . . . . . 850-137-165 . . . . . . . 5-3 Bracket, Brake Switch . . . . . . . . . . . . . . 850-137-165 . . . . . . . 5-5 Bracket, Brake Switch . . . . . . . . . . . . . . 850-137-165 . . . . . . . 5-9 Bracket, Hold Down . . . . . . . . . . . . . . . . 850-137-414/11. . . . 5-29 Bracket, Key Switch, Mounting . . . . . . . 850-137-023 . . . . . . . 2-3 Bracket, Potentiometer . . . . . . . . . . . . . 850-138-101 . . . . . . 3-21 Bracket, Switch . . . . . . . . . . . . . . . . . . . 850-136-203 . . . . . . 3-15 Bracket, Switch . . . . . . . . . . . . . . . . . . . 850-136-203 . . . . . . 3-19 Bracket, Switch, Assembly . . . . . . . . . . 850-136-018 . . . . . . 3-19 Bracket. . . . . . . . . . . . . . . . . . . . . . . . . . 850-135-796 . . . . . . 3-19 Brake Assembly . . . . . . . . . . . . . . . . . . 400-081 . . . . . . . . . 4-11 Brake Assembly. . . . . . . . . . . . . . . . . . . 400-081 . . . . . . . . . . 4-9 Brake Rod Weldment . . . . . . . . . . . . . . 850-137-340 . . . . . . . 4-5 Brake/Lift Cutout Switch . . . . . . . . . . . . 1-150-366 . . . . . . . . . 5-5 Brake/Motor Assembly. . . . . . . . . . . . . . 850-137-191 . . . . . . . 4-5 Brake/Motor Assembly. . . . . . . . . . . . . . 850-137-419 . . . . . . . 4-5 Brake/Motor Assembly. . . . . . . . . . . . . . 850-137-810 . . . . . . . 4-5 Breather . . . . . . . . . . . . . . . . . . . . . . . . 850-137-124/10 . . . . 4-7 Brush Lead Assembly Kit . . . . . . . . . . . 570-271/515 . . . . . . 5-33 Brush Set (2 per set) . . . . . . . . . . . . . . . 570-360/511 . . . . . . 5-33 Brush Set (4 per set) . . . . . . . . . . . . . . . 560-211/01 . . . . . . . 5-33 Brush Set (4 per set) . . . . . . . . . . . . . . . 570-277/515 . . . . . . 5-33 Brush Set (4 per set) . . . . . . . . . . . . . . . 570-316/516 . . . . . . 5-33 Brush Spring Set (4 per set) . . . . . . . . . 570-446/516 . . . . . . 5-33 Bumper . . . . . . . . . . . . . . . . . . . . . . . . . 360-061 . . . . . . . . . . 3-3 Bumper, Pump . . . . . . . . . . . . . . . . . . . 850-137-659 . . . . . . . 6-3 Bushing . . . . . . . . . . . . . . . . . . . . . . . . . 464-035 . . . . . . . . . . 2-3 Bushing . . . . . . . . . . . . . . . . . . . . . . . . . 464-034 . . . . . . . . . . 2-3 Bushing . . . . . . . . . . . . . . . . . . . . . . . . . 464-035. . . . . . . . . . . 7-3 Bushing, Flanged . . . . . . . . . . . . . . . . . 462-029 . . . . . . . . . . 4-5 Button, Safety . . . . . . . . . . . . . . . . . . . . 850-137-658/001. . . 3-15 Button, Function, Forks Lift . . . . . . . . . . 850-135-947/103. . . 3-21 Button, Function, Forks Lowered. . . . . . 850-135-947/102. . . 3-21 Button, Function, Horn. . . . . . . . . . . . . . 850-135-947/101. . . 3-21 Button, Horn (Red) . . . . . . . . . . . . . . . . 1-085-144 . . . . . . . . 3-19 Button, Horn . . . . . . . . . . . . . . . . . . . . . 1-085-144 . . . . . . . . 3-15 Button, Lift . . . . . . . . . . . . . . . . . . . . . . . 1-085-146 . . . . . . . . 3-15 Button, Lift (Red) . . . . . . . . . . . . . . . . . . 1-085-146 . . . . . . . . 3-19 Button, Lower . . . . . . . . . . . . . . . . . . . . 1-085-145 . . . . . . . . 3-15 Button, Lower (Red) . . . . . . . . . . . . . . . 1-085-145 . . . . . . . . 3-19 Button, Nose . . . . . . . . . . . . . . . . . . . 850-135-976/001. . . 3-21 Button, Safety (Red) . . . . . . . . . . . . . . . 850-137-658/001 . . 3-19 Cable Assembly (FU1-2 To B+). . . . . . 024-020-075/288. . . . 5-5 Cable Assembly (FU1-2 To P-1) . . . . . 024-020-190/071. . . . 5-5 Cable Assembly (M1-1 To AZ) . . . . . . 024-022-075/287. . . . 5-5 Cable Assembly . . . . . . . . . . . . . . . . . 024-020-220-272 . . . 5-5 Cable Assembly (F2-S2. . . . . . . . . . . . . 024-021-380/271. . . . 5-3 Cable Assembly (FU1-2 To B+). . . . . . . 024-020-075/288. . . . 5-9 Cable Assembly (FU1-2 To P-1) . . . . . . 024-020-190/071. . . . 5-9 Cable Assembly (M- TO A1) . . . . . . . . . 021-023-400/268. . . . 5-3 Cable Assembly (M1-1 To AZ) . . . . . . . 024-022-075/287. . . . 5-9 Cable Assembly (A2 To A2) . . . . . . . . . 024-023-400/263. . . . 5-5 Cable Assembly (M1-4 To S1). . . . . . . . 024-023-380/290. . . . 5-5 Cable Assembly (A2 To A2) . . . . . . . . . 024-023-400/263. . . . 5-9 Cable Assembly (B- To B-) . . . . . . . . . . 024-001-080/260. . . . 5-5 Cable Assembly (B- To B-) . . . . . . . . . . 024-001-080/260. . . . 5-9 Cable Assembly (FU1 To B+) . . . . . . . . 024-001-060/274. . . . 5-5

A-1

10/14/98

Model 101 Walkie - Alphabetical Parts List

Description

Part No.

Page

Description

Cable Assembly (FU1 To B+) . . . . . . . . .024-001-060/274 . . . 5-9 Cable Assembly (M- To A1) . . . . . . . . . .024-023-380/268 . . . 5-9 Cable Assembly (M1-2 To S2) . . . . . . . .024-023-380/289 . . . 5-5 Cable Assembly (M1-2 To S2) . . . . . . . .024-023-380/289 . . . 5-9 Cable Assembly (M1-4 To S1) . . . . . . . .024-023-380/290 . . . 5-9 Cable Assembly (M-To A1) . . . . . . . . . . .024-023-380/268 . . . 5-5 Cable Assembly (R1-A2). . . . . . . . . . . . .021-021-400/269 . . . 5-3 Cable Assembly (R3-S1). . . . . . . . . . . . .024-021-380/285 . . . 5-3 Cable Assembly . . . . . . . . . . . . . . . . . . .850-136-702/04 . . . 5-15 Cable Assembly . . . . . . . . . . . . . . . . . . .850-136-722/02 . . . 5-17 Cable Assembly . . . . . . . . . . . . . . . . . . .024-001-120/274 . . . 5-3 Cable Assembly . . . . . . . . . . . . . . . . . . .024-001-130/260 . . . 5-3 Cable Assembly . . . . . . . . . . . . . . . . . . .024-020-170/273 . . . 5-3 Cable Assembly . . . . . . . . . . . . . . . . . . .024-020-220-272 . . . 5-9 Cable Assembly . . . . . . . . . . . . . . . . . . .024-020-230/272 . . . 5-3 Cable Assembly . . . . . . . . . . . . . . . . . . .024-296-290/260 . . 5-25 Cable Assembly . . . . . . . . . . . . . . . . . . .024-296-420/261 . . 5-25 Cable Assembly . . . . . . . . . . . . . . . . . . .024-297-280/000 . . 5-25 Cable Assembly . . . . . . . . . . . . . . . . . . .024-297-310/000 . . 5-25 Cable Assembly . . . . . . . . . . . . . . . . . . .024-297-430/000 . . 5-25 Cable Assembly . . . . . . . . . . . . . . . . . . .024-298-040/260 . . . 5-3 Cable Guard, 9.5" . . . . . . . . . . . . . . . . . .360-062/003 . . . . . 5-21 Cable Inter-Battery . . . . . . . . . . . . . . . . .850-138-139/05 . . . 5-31 Cable, Drive Kit . . . . . . . . . . . . . . . . . . . .850-136-769 . . . . . . . 5-5 Cable, Inter-Battery . . . . . . . . . . . . . . . . .850-137-414/06 . . . 5-29 Cable, Inter-Tier . . . . . . . . . . . . . . . . . . .850-137-414/05 . . . 5-29 Cable-SB 175 Plug . . . . . . . . . . . . . . . . .850-137-414/04 . . . 5-29 Cam . . . . . . . . . . . . . . . . . . . . . . . . . . . .400-081/02 . . . . . . 4-11 Cam, Controller . . . . . . . . . . . . . . . . . . .1-085-113 . . . . . . . 3-15 Cam, Controller . . . . . . . . . . . . . . . . . . .1-085-113 . . . . . . . . 3-19 Cap, Insulating . . . . . . . . . . . . . . . . . . . .710-509 . . . . . . . . . 5-10 Cap, Insulating . . . . . . . . . . . . . . . . . . . .710-509 . . . . . . . . . . 5-6 Cap, Journal Machine, Left Hand . . . . . .850-137-882/002 . . 3-21 Cap, Journal Machine, Right Hand . . . . .850-137-883/001 . . 3-21 Capacitor (440 VAC) . . . . . . . . . . . . . . .850-136-707/03 . . . 5-27 Case, Pallet, Main . . . . . . . . . . . . . . . . .850-136-707/04 . . . 5-27 Chain, Anchor . . . . . . . . . . . . . . . . . . . . .850-137-178 . . . . . . . 3-7 Chain, Roller Assembly. . . . . . . . . . . . . .850-137-258 . . . . . . 3-21 Charger . . . . . . . . . . . . . . . . . . . . . . . . .850-137-414/01 . . . 5-29 Charger . . . . . . . . . . . . . . . . . . . . . . . . . .850-136-707 . . . . . 5-21 Charger . . . . . . . . . . . . . . . . . . . . . . . . . .850-138-139/02 . . . 5-31 Circuit Breaker . . . . . . . . . . . . . . . . . . . .850-136-702/05 . . . 5-15 Circuit Breaker . . . . . . . . . . . . . . . . . . . .850-136-702/05 . . . 5-17 Clamp, Cable . . . . . . . . . . . . . . . . . . . . .811-325/009 . . . . . . 5-10 Coil and Frame Assembled, Without Bracket. . . . . . . . . . . . . . . . . . . .1-105-218/08 . . . . . 5-19 Connector Assembly, Battery . . . . . . . . .850-136-726 . . . . . . . 5-3 Connector Assembly, Battery . . . . . . . . .850-136-767 . . . . . . . 5-5 Connector Assembly, Battery . . . . . . . . .850-136-767 . . . . . . . 5-9 Connector Assembly, Battery . . . . . . . . .850-137-955 . . . . . . 5-25 Connector, Battery . . . . . . . . . . . . . . . . .590-701 . . . . . . . . . 5-25 Connector, Battery . . . . . . . . . . . . . . . . .590-701 . . . . . . . . . 5-27 Connector, Battery . . . . . . . . . . . . . . . . .590-701 . . . . . . . . . 5-29 Connector, Battery . . . . . . . . . . . . . . . . .590-701 . . . . . . . . . . 5-3 Connector, Battery . . . . . . . . . . . . . . . . .590-701 . . . . . . . . . . 5-5 Connector, Battery . . . . . . . . . . . . . . . . .590-701 . . . . . . . . . . 5-9 Contact Assembled, Fixed, Normally Closed . . . . . . . . . . . . . . . . . . .1-105-218/05 . . . . . 5-19 Contact Assembly, Moving . . . . . . . . . . .1-105-218/04 . . . . . 5-19 Contact Kit . . . . . . . . . . . . . . . . . . . . . . .1-105-111/01 . . . . . 5-15 Contact Kit . . . . . . . . . . . . . . . . . . . . . . .1-105-125/02 . . . . . 5-15

10/14/98

Part No.

Page

Contact Kit . . . . . . . . . . . . . . . . . . . . . . . 850-136-722/04. . . . 5-17 Contactor Forward/Reverse. . . . . . . . . . 1-105-220 . . . . . . . . . 5-5 Contactor Forward/Reverse. . . . . . . . . . 1-105-220 . . . . . . . . . 5-9 Contactor . . . . . . . . . . . . . . . . . . . . . . . 850-136-722/01. . . . 5-17 Contactor Assembly. . . . . . . . . . . . . . . . 850-136-702 . . . . . . . 5-3 Contactor Assembly. . . . . . . . . . . . . . . . 850-136-702/. . . . . . 5-15 Contactor Assembly. . . . . . . . . . . . . . . . 850-136-722 . . . . . . . 5-3 Contactor, Forward/Reverse . . . . . . . . . 850-136-702/02 . . . 5-15 Contactor, Speed . . . . . . . . . . . . . . . . . 850-136-702/01 . . . 5-15 Control Assembly. . . . . . . . . . . . . . . . . . 850-137-903/002. . . 3-21 Controller Assembly. . . . . . . . . . . . . . . . 850-137-024/001 . . 3-13 Controller Assembly. . . . . . . . . . . . . . . . 850-137-024/002 . . 3-13 Controller Harness With Cutout . . . . . . 850-136-325 . . . . . . 3-15 Cover, Steering Without Cutout . . . . . . 850-135-919 . . . . . . 3-16 Cover, Gearbox . . . . . . . . . . . . . . . . . . 850-137-153 . . . . . . . 4-7 Cover, Gearbox Motor . . . . . . . . . . . . . 850-137-154 . . . . . . . 4-7 Cover, Button. . . . . . . . . . . . . . . . . . . . . 900-274 . . . . . . . . . 5-13 Cover, Front . . . . . . . . . . . . . . . . . . . . . 360-065/001 . . . . . . . 2-5 Cover, Internal . . . . . . . . . . . . . . . . . . . . 1-085-186 . . . . . . . . . 2-5 Cover, Potentiometer . . . . . . . . . . . . . . 1-085-125 . . . . . . . . 3-19 Cover, Side . . . . . . . . . . . . . . . . . . . . . . 850-137-905 . . . . . . 3-21 Cover, Steering . . . . . . . . . . . . . . . . . . . 850-135-919 . . . . . . 3-19 Cover, Switch . . . . . . . . . . . . . . . . . . . . 850-135-124 . . . . . . 3-15 Cover, Switch . . . . . . . . . . . . . . . . . . . . 850-135-124 . . . . . . 3-19 Cover, Top, Assembled . . . . . . . . . . . . . 1-105-218/02. . . . . . 5-19 Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . 850-137-915 . . . . . . 3-21 DC Fuse Assembly . . . . . . . . . . . . . . . . 850-136-707/08. . . . 5-27 DC Fuse Fuselink . . . . . . . . . . . . . . . . . 850-136-707/09. . . . 5-27 Decal, Caution - Bilingual . . . . . . . . . . . 411-633 . . . . . . . . . . 2-5 Decal, 24 Volt Cable System . . . . . . . . 411-848 . . . . . . . . . 5-21 Decal, 24 Volt Cable System . . . . . . . . 411-849 . . . . . . . . . 5-21 Decal, Battery Swivel Warning . . . . . . . 411-853 . . . . . . . . . 5-21 Decal, Battery Swivel Warning . . . . . . . 411-852 . . . . . . . . . 5-21 Decal, Charging Warning . . . . . . . . . . . 411-851 . . . . . . . . . 5-21 Decal, Charging Warning . . . . . . . . . . . 411-850 . . . . . . . . . 5-21 Decal, Emergency Disconnect - Bilingual 411-637/001 . . . . . . 2-5 Decal, Emergency Disconnect . . . . . . . 411-534 . . . . . . . . . . 2-5 Decal, ISO 9001 . . . . . . . . . . . . . . . . . . 412-454 . . . . . . . . . . 2-5 Decal, No Riding - Bilingual . . . . . . . . . 411-773 . . . . . . . . . . 2-5 Decal, No Riding - Black 9" . . . . . . . . . . 411-587/001 . . . . . . . 2-5 Decal, Operating . . . . . . . . . . . . . . . . . . 411-680 . . . . . . . . . . 2-5 Decal, Raymond . . . . . . . . . . . . . . . . . . 411-511/015 . . . . . . . 2-5 Decal, Replacement Instruction . . . . . . 411-681 . . . . . . . . . . 2-5 Decal, Warning - Bilingual . . . . . . . . . . 411-790 . . . . . . . . . . 2-5 Decal, Warning . . . . . . . . . . . . . . . . . . . 411-552 . . . . . . . . . . 2-5 Decal, Warning . . . . . . . . . . . . . . . . . . . 411-789 . . . . . . . . . . 2-5 Diode, 20A . . . . . . . . . . . . . . . . . . . . . . 850-136-707/07. . . . 5-27 Drive Cable Kit. . . . . . . . . . . . . . . . . . . . 850-136-769 . . . . . . . 5-9 Drive Motor . . . . . . . . . . . . . . . . . . . . . . 570-277/500 . . . . . . 5-33 Drive Motor . . . . . . . . . . . . . . . . . . . . . . 570-316/500 . . . . . . 5-33 Drive Motor . . . . . . . . . . . . . . . . . . . . . . 570-360/500 . . . . . . 5-33 Drive Unit Assembly . . . . . . . . . . . . . . . 850-137-190 . . . . . . . 4-3 Drive Unit Assembly . . . . . . . . . . . . . . . 850-137-403 . . . . . . . 4-3 Drive Unit Assembly . . . . . . . . . . . . . . . 850-137-811 . . . . . . . 4-3 Drive Unit Installation. . . . . . . . . . . . . . . 850-137-812 . . . . . . . 3-7 Drive Unit, Lower . . . . . . . . . . . . . . . . . . 850-137-124/. . . . . . . 4-7 Drive Unit, Lower . . . . . . . . . . . . . . . . . . 850-137-612 . . . . . . . 4-5 Drive Unit, Lower . . . . . . . . . . . . . . . . . . 850-137-612 . . . . . . . 4-7 Drive, Pinion . . . . . . . . . . . . . . . . . . . . . 400-160 . . . . . . . . . . 4-9 Drum, Brake. . . . . . . . . . . . . . . . . . . . . . 850-137-146 . . . . . . . 4-9 Elbow, 90 Degree . . . . . . . . . . . . . . . . . 560-209/08 . . . . . . . . 6-5

A-2

PDPM - 0163

Model 101 Walkie - Alphabetical Parts List

Description

Part No.

Page

Description

Fitting . . . . . . . . . . . . . . . . . . . . . . . . . . .792-568 . . . . . . . . . . 6-3 Fitting, Grease. . . . . . . . . . . . . . . . . . . . .840-033 . . . . . . . . . . 7-5 Fitting . . . . . . . . . . . . . . . . . . . . . . . . . . .792-514 . . . . . . . . . . 6-3 Fork & Box Weldment . . . . . . . . . . . . . . .850-137-230/036 . . . 7-3 Fork & Box Weldment . . . . . . . . . . . . . . .850-137-230/042 . . . 7-3 Fork & Box Weldment . . . . . . . . . . . . . . .850-137-230/048 . . . 7-3 Fork & Box Weldment . . . . . . . . . . . . . . .850-137-230/136 . . . 7-3 Fork & Box Weldment . . . . . . . . . . . . . . .850-137-230/142 . . . 7-3 Fork & Box Weldment . . . . . . . . . . . . . . .850-137-230/148 . . . 7-3 Frame, Lift Weldment . . . . . . . . . . . . . . .850-137-529/ . . . . . . 2-3 Fuse 15 Amp. . . . . . . . . . . . . . . . . . . . . .590-514 . . . . . . . . . . 5-3 Fuse 15 Amp. . . . . . . . . . . . . . . . . . . . . .590-514 . . . . . . . . . . 5-5 Fuse 15 Amp. . . . . . . . . . . . . . . . . . . . . .590-514 . . . . . . . . . . 5-9 Fuse 80 Amp. . . . . . . . . . . . . . . . . . . . . .590-587/105 . . . . . . . 5-5 Fuse 80 Amp. . . . . . . . . . . . . . . . . . . . . .590-587/105 . . . . . . . 5-9 Fuse Block . . . . . . . . . . . . . . . . . . . . . . .850-136-863 . . . . . . . 5-5 Fuse Block . . . . . . . . . . . . . . . . . . . . . . .850-136-863 . . . . . . . 5-9 Fuse Holder. . . . . . . . . . . . . . . . . . . . . . .850-137-414/ 14 . . . 5-29 Fuse . . . . . . . . . . . . . . . . . . . . . . . . . . . .850-137-414/ 13 . . . 5-29 Gear, Input . . . . . . . . . . . . . . . . . . . . . . .850-137-124/02 . . . . 4-7 Gear, Output . . . . . . . . . . . . . . . . . . . . .850-137-124/04 . . . . 4-7 Gear, Output . . . . . . . . . . . . . . . . . . . . .850-137-274/07 . . . . 4-7 Gear, Potentiometer . . . . . . . . . . . . . . . .850-135-946 . . . . . . 3-21 Grip, Handle Assembly (Grey) . . . . . . . .850-135-971/003 . . 3-22 Grommet . . . . . . . . . . . . . . . . . . . . . . . .600-213 . . . . . . . . . 5-25 Grommet, Rubber . . . . . . . . . . . . . . . . . .850-137-414/07 . . . 5-29 Grommet, Rubber . . . . . . . . . . . . . . . . . .850-138-139/06 . . . 5-31 Guard Kit . . . . . . . . . . . . . . . . . . . . . . . . .850-937-863 . . . . . . . 4-3 Guard Machining, Knuckle . . . . . . . . . . .850-135-701 . . . . . 3-13 Guard, Wheel . . . . . . . . . . . . . . . . . . . . .850-137-172 . . . . . . 4-3 Guard, Wheel . . . . . . . . . . . . . . . . . . . . .850-137-863 . . . . . . 4-3 Guard, Wheel, Rubber . . . . . . . . . . . . . .850-137-862 . . . . . . 4-3 Hand Grip . . . . . . . . . . . . . . . . . . . . . . . .1-085-130 . . . . . . . 3-13 Handle . . . . . . . . . . . . . . . . . . . . . . . . . .850-137-254 . . . . . . 3-8 Handle . . . . . . . . . . . . . . . . . . . . . . . . . .850-137-595 . . . . . . 3-9 Handle . . . . . . . . . . . . . . . . . . . . . . . . . .850-137-880/001 . . 3-10 Handle Arm Assembly. . . . . . . . . . . . . . .850-137-894/003 . . 3-10 Handle Assembly . . . . . . . . . . . . . . . . . .850-137-281 . . . . . . 3-5 Handle Assembly . . . . . . . . . . . . . . . . . .850-137-176 . . . . . . 3-3 Handle Assembly . . . . . . . . . . . . . . . . . .850-137-914/ . . . . . . 3-7 Handle, Arm . . . . . . . . . . . . . . . . . . . . . .850-137-894/003 . . 3-21 Handle-Bottom . . . . . . . . . . . . . . . . . . . .850-138-122/001 . . 3-21 Hardware Kit . . . . . . . . . . . . . . . . . . . . . .1-105-220/01 . . . . . 5-19 Harness- Function, Cold Storage . . . . . .850-136-897 . . . . . . 3-21 Harness Wiring, Main . . . . . . . . . . . . . . .850-136-703 . . . . . . 5-3 Harness Wiring, Main . . . . . . . . . . . . . . .850-136-745 . . . . . . 5-3 Harness, Controller Without Cutout . . . .850-136-711 . . . . . 3-16 Harness, Controller . . . . . . . . . . . . . . . . .850-136-725 . . . . . 3-19 Harness, Function, Standard . . . . . . . . .850-136-896 . . . . . . 3-21 Harness, Travel, Cold Storage . . . . . . . .850-136-579 . . . . . . 3-21 Harness, Travel, Standard . . . . . . . . . . .850-136-577 . . . . . . 3-21 Harness-Main (Cold Storage) . . . . . . . . .850-136-777 . . . . . . 5-10 Harness-Main (Standard) . . . . . . . . . . . .850-136-776 . . . . . . 5-10 Harness-Main . . . . . . . . . . . . . . . . . . . . .850-136-772 . . . . . . . 5-5 Headband . . . . . . . . . . . . . . . . . . . . . . . .570-277/520 . . . . . . 5-33 Heater Assembly - 12 Volt, Cold Storage . . . . . . . . . . . . . . . . . . . . .850-136-002/002 . . 3-16 Heater Assembly - 24 Volt, Cold Storage . . . . . . . . . . . . . . . . . . . . .850-136-002/001 . . 3-15 Heater Assembly, 24 Volt . . . . . . . . . . . .850-136-002/001 . . 3-19 Heater . . . . . . . . . . . . . . . . . . . . . . . . . . .1-110-920/092 . . . . 3-21

PDPM - 0163

Part No.

Page

Horn . . . . . . . . . . . . . . . . . . . . . . . . . . . 590-636/001 . . . . . . . 5-3 Horn Assembly . . . . . . . . . . . . . . . . . . . 590-636/001 . . . . . . . 5-5 Horn Assembly . . . . . . . . . . . . . . . . . . . 590-636/001 . . . . . . . 5-9 Horn Module . . . . . . . . . . . . . . . . . . . . . 154-010-796 . . . . . . . 5-3 Hose Assembly . . . . . . . . . . . . . . . . . . . 030-504-008/003. . . . 6-3 Housing Sleeve . . . . . . . . . . . . . . . . . . . 850-137-124/06 . . . . 4-7 Housing, Gearbox . . . . . . . . . . . . . . . . . 850-137-274/01. . . . . 4-7 Housing, Gearbox . . . . . . . . . . . . . . . . . 850-137-379/01 . . . . 4-7 Housing, Gearbox . . . . . . . . . . . . . . . . . 850-137-612/01. . . . . 4-7 Hub Machining, Wheel . . . . . . . . . . . . . 850-137-156 . . . . . . 4-10 Hydraulic Cylinder . . . . . . . . . . . . . . . . . 540-062 . . . . . . . . . . 6-6 Hydraulic Cylinder . . . . . . . . . . . . . . . . . 540-062. . . . . . . . . . . 6-3 Insulator . . . . . . . . . . . . . . . . . . . . . . . . 850-135-110 . . . . . . 3-15 Insulator, Contact, Fixed, Normally Closed . . . . . . . . . . . . . . . . . . 1-105-218/06. . . . . . 5-19 Insulator, Standoff . . . . . . . . . . . . . . . . . 850-136-702/06. . . . 5-17 Insulator, Standoff . . . . . . . . . . . . . . . . . 850-136-702/06 . . . 5-15 Key Fob . . . . . . . . . . . . . . . . . . . . . . . . 870-772 . . . . . . . . . . 2-5 Key, Input. . . . . . . . . . . . . . . . . . . . . . . . 850-137-124/08 . . . . 4-7 Key, Output . . . . . . . . . . . . . . . . . . . . . . 850-137-124/09 . . . . 4-7 Key, Switch . . . . . . . . . . . . . . . . . . . . . . 1-150-378 . . . . . . . . . 5-3 Kit, Drive Cable). . . . . . . . . . . . . . . . . . . 850-136-728 . . . . . . . 5-3 Knob, Butterfly . . . . . . . . . . . . . . . . . . . 1-085-150 . . . . . . . . 3-13 Knob, Timer . . . . . . . . . . . . . . . . . . . . . 850-136-707/13. . . . 5-27 Knob . . . . . . . . . . . . . . . . . . . . . . . . . . . 860-135. . . . . . . . . . 5-23 Label, Champion . . . . . . . . . . . . . . . . . . 850-137-414/09. . . . 5-29 Label, Champion . . . . . . . . . . . . . . . . . . 850-138-139/07. . . . 5-31 Label, Danger . . . . . . . . . . . . . . . . . . . . 850-137-414/08. . . . 5-29 Label, Warning. . . . . . . . . . . . . . . . . . . . 850-138-139/08. . . . 5-31 Latch, Flexible . . . . . . . . . . . . . . . . . . . . 811-861/006 . . . . . . . 5-3 Latch, Flexible . . . . . . . . . . . . . . . . . . . . 811-861/006 . . . . . . . 5-5 Latch, Flexible . . . . . . . . . . . . . . . . . . . . 811-861/016 . . . . . . . 5-3 Latch, Flexible . . . . . . . . . . . . . . . . . . . . 811-861/016 . . . . . . . 5-5 Latch, Flexible . . . . . . . . . . . . . . . . . . . . 811-861/006 . . . . . . . 5-9 Latch, Flexible . . . . . . . . . . . . . . . . . . . . 811-861/016 . . . . . . . 5-9 Lever, Return . . . . . . . . . . . . . . . . . . . . . 1-085-187 . . . . . . . . 3-19 Lever, Brake . . . . . . . . . . . . . . . . . . . . . 400-081/03 . . . . . . . 4-11 Lever, Brake . . . . . . . . . . . . . . . . . . . . . 850-137-277 . . . . . . . 4-5 Lever, Return . . . . . . . . . . . . . . . . . . . . 1-085-129 . . . . . . . . 3-15 Link, Connecting . . . . . . . . . . . . . . . . . . 850-137-174 . . . . . . . 3-8 Link, Connecting . . . . . . . . . . . . . . . . . . 850-137-174 . . . . . . . 3-9 Link, Connecting . . . . . . . . . . . . . . . . . . 850-137-174 . . . . . . 3-21 Link, Lower . . . . . . . . . . . . . . . . . . . . . . 850-137-276 . . . . . . . 7-3 Link, Offset . . . . . . . . . . . . . . . . . . . . . . 680-806 . . . . . . . . . . 3-5 Link, Offset. . . . . . . . . . . . . . . . . . . . . . . 680-806. . . . . . . . . . . 3-7 Link, Upper . . . . . . . . . . . . . . . . . . . . . . 850-137-275 . . . . . . . 2-3 Load Backrest Weldment. . . . . . . . . . . . 850-137-147/048 . . . 2-6 Load Backrest Weldment. . . . . . . . . . . . 850-137-147/060 . . . 2-6 Load Backrest Weldment. . . . . . . . . . . . 850-137-205/048. . . . 2-6 Load Backrest Weldment. . . . . . . . . . . . 850-137-205/060. . . . 2-6 Locknut, DC Motor . . . . . . . . . . . . . . . . 750-433. . . . . . . . . . . 4-7 Locknut, Output Shaft . . . . . . . . . . . . . . 752-113. . . . . . . . . . . 4-7 Lockwaher . . . . . . . . . . . . . . . . . . . . . . . 850-138-139/11. . . . 5-31 Meter, Discharge . . . . . . . . . . . . . . . . . . 870-246 . . . . . . . . . 5-13 Meter, Hour . . . . . . . . . . . . . . . . . . . . . . 870-245 . . . . . . . . . 5-13 Meter, Hour/Discharge. . . . . . . . . . . . . . 870-248 . . . . . . . . . 5-13 Modlule, Battery, 6 Volt . . . . . . . . . . . . . 850-138-139/03. . . . 5-31 Module-Horn . . . . . . . . . . . . . . . . . . . . . 154-010-796 . . . . . . . 5-5 Module-Horn . . . . . . . . . . . . . . . . . . . . . 154-010-796 . . . . . . . 5-9 Motor Control . . . . . . . . . . . . . . . . . . . . 850-136-722/03. . . . 5-17 Motor Controller . . . . . . . . . . . . . . . . . . . 1-187-078 . . . . . . . . . 5-5

A-3

10/14/98

Model 101 Walkie - Alphabetical Parts List

Description

Part No.

Page

Description

Motor Controller . . . . . . . . . . . . . . . . . . .1-187-078 . . . . . . . . . 5-9 Motor, 24VDC, 2 Terminal . . . . . . . . . . .560-209/01 . . . . . . . . 6-5 Motor, Drive - 24 Volt . . . . . . . . . . . . . . .570-277/ 500 . . . . . . 4-9 Motor, Drive - 24 Volt . . . . . . . . . . . . . . .570-360/500 . . . . . . . 4-9 O-Ring . . . . . . . . . . . . . . . . . . . . . . . . . .530-449 . . . . . . . . . . 4-5 O-Ring . . . . . . . . . . . . . . . . . . . . . . . . . .530-490/038 . . . . . . 4-5 O-Ring, Motor . . . . . . . . . . . . . . . . . . . . .530-490/038 . . . . . . . 4-7 Pad, Bumper . . . . . . . . . . . . . . . . . . . . .360-049 . . . . . . . . . . 3-5 Pad, Foam Rubber . . . . . . . . . . . . . . . . .850-138-139/13 . . . 5-31 Pad, Bumper . . . . . . . . . . . . . . . . . . . . . .360-049 . . . . . . . . . . 3-7 Peg. Contact. Fixed, Normally Closed Fixed . . . . . . . . . . . . . . . . . . . . . .1-105-218/07 . . . . . 5-19 Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . .850-137-040 . . . . . . . 6-3 Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . .850-137-041 . . . . . . . 6-3 Pin, Chain Sheave . . . . . . . . . . . . . . . . .850-137-891 . . . . . . 3-21 Pin, Link . . . . . . . . . . . . . . . . . . . . . . . . .850-137-246/001 . . . 2-3 Pin, Link . . . . . . . . . . . . . . . . . . . . . . . . .850-137-246/001 . . . 7-3 Pin, Link . . . . . . . . . . . . . . . . . . . . . . . . .850-137-246/002 . . . 7-3 Pin, Link . . . . . . . . . . . . . . . . . . . . . . . . .850-137-246/003 . . . 7-3 Pin, Pivot, Bell Crank . . . . . . . . . . . . . . .850-137-244 . . . . . . . 7-3 Pin, Sheave, Chain . . . . . . . . . . . . . . . .850-137-045 . . . . . . 3-8 Pin, Sheave, Chain . . . . . . . . . . . . . . . .850-137-045 . . . . . . 3-9 Pin, Spring. . . . . . . . . . . . . . . . . . . . . . . .811-138 . . . . . . . . . 3-21 Pinion, Drive . . . . . . . . . . . . . . . . . . . . . .850-137-124/01 . . . . 4-7 Pinion, Output . . . . . . . . . . . . . . . . . . . .850-137-124/03 . . . . 4-7 Pivot, Anchor . . . . . . . . . . . . . . . . . . . . .850-137-170 . . . . . . 4-5 Plate, Name . . . . . . . . . . . . . . . . . . . . . .850-138-139/09 . . . 5-31 Plate, Anchor . . . . . . . . . . . . . . . . . . . . .850-137-173 . . . . . . 3-8 Plate, Backing, Switch . . . . . . . . . . . . . .850-137-207 . . . . . . 5-3 Plate, Backing . . . . . . . . . . . . . . . . . . . . .400-081/01 . . . . . . 4-11 Plate, Retaining, Cylinder . . . . . . . . . . . .850-137-164 . . . . . . . 6-3 Plate, Specification Lowlift (Canadian) . .412-350 . . . . . . . . . . 2-5 Plate, Specification, Lowlift (U.S.) . . . . .412-351 . . . . . . . . . . 2-5 Plate, Spring Mount. . . . . . . . . . . . . . . . .850-137-923 . . . . . . 3-21 Plate, Switch Backing . . . . . . . . . . . . . . .850-137-207 . . . . . . . 5-5 Plate, Switch Backing . . . . . . . . . . . . . . .850-137-207 . . . . . . . 5-9 Plate, Switch . . . . . . . . . . . . . . . . . . . . . .850-137-919 . . . . . . 3-21 Plate, Tie . . . . . . . . . . . . . . . . . . . . . . . . .850-137-895 . . . . . . 3-10 Plate, Timer Dial . . . . . . . . . . . . . . . . . . .850-136-707/15 . . . 5-27 Plug . . . . . . . . . . . . . . . . . . . . . . . . . . . .861-312 . . . . . . . . . 3-13 Plug Without-Ring, Drain . . . . . . . . . . . .850-137-124/13 . . . . 4-7 Plug, Cables, SB 175 . . . . . . . . . . . . . . .850-138-139/04 . . . 5-31 Plug, Fill/Level. . . . . . . . . . . . . . . . . . . . .850-137-124/12 . . . . 4-7 Plug, Shipping . . . . . . . . . . . . . . . . . . . . .520-078/03 . . . . . . . 6-6 Plug, Vent (With 40 Micron Filter) . . . . .560-206/135 . . . . . . . 6-5 Potentiometer . . . . . . . . . . . . . . . . . . . . .1-120-098 . . . . . . . . 3-19 Potentiometer . . . . . . . . . . . . . . . . . . . . .1-120-098 . . . . . . . . 3-21 Pump (With Coupling, Bolts & Gasket) .560-209/07 . . . . . . . . 6-5 Pump and Motor Assembly . . . . . . . . . .560-211 . . . . . . . . . . 6-5 Pump and Motor Assembly . . . . . . . . . . .560-211 . . . . . . . . . . 6-3 Pump Motor. . . . . . . . . . . . . . . . . . . . . . .560-209/01 . . . . . . . 5-33 Rectifier Assembly . . . . . . . . . . . . . . . . .850-136-707/11 . . . 5-27 Reservoir Kit (With Tubes) . . . . . . . . . . .560-206/130 . . . . . . . 6-5 Resistor . . . . . . . . . . . . . . . . . . . . . . . . .850-136-702/07 . . . 5-15 Resistor Controller Assembly . . . . . . . . .850-135-702/001 . . 3-13 Resistor Controller Assembly . . . . . . . . .850-135-702/002 . . 3-13 Resistor Controller Assembly . . . . . . . . .850-135-702/003 . . 3-13 Resistor Controller Assembly . . . . . . . . .850-135-702/004 . . 3-13 Resistor Controller Assembly . . . . . . . . .850-135-702/005 . . 3-13 Resistor Controller Assembly . . . . . . . . .850-135-702/006 . . 3-13 Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . .291-011 . . . . . . . . . . 4-3

10/14/98

Part No.

Page

Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . 291-012 . . . . . . . . . . 4-3 Ring, Cable Holding . . . . . . . . . . . . . . . 828-001-457 . . . . . . . 2-3 Ring, Retaining . . . . . . . . . . . . . . . . . . . 570-316/513 . . . . . . 5-33 Ring, Retaining . . . . . . . . . . . . . . . . . . . 850-137-124/15 . . . . 4-7 Ring, Safety . . . . . . . . . . . . . . . . . . . . . 400-081/04 . . . . . . . 4-11 Ring, Snap . . . . . . . . . . . . . . . . . . . . . . . 570-214/512 . . . . . . 5-33 Rod, Piston . . . . . . . . . . . . . . . . . . . . . . 540-062/01 . . . . . . . . 6-6 Rod, Pull . . . . . . . . . . . . . . . . . . . . . . . . 850-137-610/036. . . . 7-3 Rod, Pull . . . . . . . . . . . . . . . . . . . . . . . . 850-137-610/042. . . . 7-3 Rod, Pull . . . . . . . . . . . . . . . . . . . . . . . . 850-137-610/048. . . . 7-3 Roller Assembly, Roller . . . . . . . . . . . . 850-137-258 . . . . . . . 3-9 Screw, Top Cover Fixing . . . . . . . . . . . . 1-105-216/06. . . . . . 5-19 Screw. . . . . . . . . . . . . . . . . . . . . . . . . . . 714-093 . . . . . . . . . . . 3-7 Seal . . . . . . . . . . . . . . . . . . . . . . . . . . . . 570-316/511 . . . . . . 5-33 Seal . . . . . . . . . . . . . . . . . . . . . . . . . . . . 850-137-274/22 . . . . 4-7 Seal Kit . . . . . . . . . . . . . . . . . . . . . . . . . 540-062/03 . . . . . . . . 6-6 Seal . . . . . . . . . . . . . . . . . . . . . . . . . . . . 570-277/511 . . . . . . 5-33 Seal . . . . . . . . . . . . . . . . . . . . . . . . . . . . 570-316/511 . . . . . . 5-33 Shaft, Cam Actuator . . . . . . . . . . . . . . . 850-137-920 . . . . . . 3-22 Shaft, Flexible . . . . . . . . . . . . . . . . . . . . 610-307 . . . . . . . . . . 3-22 Shaft, Handle Pivot Weldment. . . . . . . . 850-137-046 . . . . . . . 3-7 Shaft, Output . . . . . . . . . . . . . . . . . . . . . 850-137-124/05 . . . . 4-7 Shaft, Wheel . . . . . . . . . . . . . . . . . . . . . 850-137-038 . . . . . . . 7-5 Sheave, Chain . . . . . . . . . . . . . . . . . . . . 850-137-166 . . . . . . . 3-8 Sheave, Chain . . . . . . . . . . . . . . . . . . . . 850-137-166 . . . . . . . 3-9 Sheave, Chain . . . . . . . . . . . . . . . . . . . . 850-137-166 . . . . . . 3-21 Shim, Switch . . . . . . . . . . . . . . . . . . . . . 850-135-712 . . . . . . 3-21 Shoe Assembly . . . . . . . . . . . . . . . . . . . 400-081/05 . . . . . . . 4-11 Sleeve . . . . . . . . . . . . . . . . . . . . . . . . . . 853-032-065 . . . . . . 5-25 Sleeve . . . . . . . . . . . . . . . . . . . . . . . . . . 853-032-065 . . . . . . . 5-3 Sleeve . . . . . . . . . . . . . . . . . . . . . . . . . . 853-032-065 . . . . . . . 5-5 Sleeve . . . . . . . . . . . . . . . . . . . . . . . . . . 853-032-065 . . . . . . . 5-9 Spacer . . . . . . . . . . . . . . . . . . . . . . . . . 1- 074-186/ 005 . . . 3-19 Spacer . . . . . . . . . . . . . . . . . . . . . . . . . 1-074-186/ 005 . . . . 3-15 Spacer . . . . . . . . . . . . . . . . . . . . . . . . . 850-136-857 . . . . . . 3-19 Spacer, Shaft, Output . . . . . . . . . . . . . . 850-137-124/07 . . . . 4-7 Spacer . . . . . . . . . . . . . . . . . . . . . . . . . . 850-137-916 . . . . . . 3-22 Spring, Compression . . . . . . . . . . . . . . 830-148 . . . . . . . . . 3-15 Spring, Compression . . . . . . . . . . . . . . 830-204 . . . . . . . . . 3-15 Spring . . . . . . . . . . . . . . . . . . . . . . . . . . 830-053 . . . . . . . . . . 3-8 Spring . . . . . . . . . . . . . . . . . . . . . . . . . . 830-054 . . . . . . . . . . 4-5 Spring . . . . . . . . . . . . . . . . . . . . . . . . . . 830-056 . . . . . . . . . . 3-9 Spring, Torsion . . . . . . . . . . . . . . . . . . . 830-343 . . . . . . . . . . 3-15 Spring, Brush Set (2 per set) . . . . . . . . 570-360/512 . . . . . . 5-33 Spring, Brush Set (4 per set) . . . . . . . . 570-316/517 . . . . . . 5-33 Spring, Compression . . . . . . . . . . . . . . . 830-204 . . . . . . . . . . 3-21 Spring, Handle Return . . . . . . . . . . . . . . 830-342 . . . . . . . . . . 3-22 Spring, Return . . . . . . . . . . . . . . . . . . . . 400-081/06 . . . . . . . 4-11 Spring, Return . . . . . . . . . . . . . . . . . . . . 1-105-218/03. . . . . . 5-19 Spring, Tension . . . . . . . . . . . . . . . . . . . 830-056 . . . . . . . . . . 3-21 Spring, Torsion . . . . . . . . . . . . . . . . . . . 830-343 . . . . . . . . . . 3-19 Standoff . . . . . . . . . . . . . . . . . . . . . . . . . 1-074-104/001. . . . . . 5-5 Standoff . . . . . . . . . . . . . . . . . . . . . . . . . 1-074-104/001. . . . . . 5-9 Steering Cover With Cutout . . . . . . . . . 850-135-703 . . . . . . 3-15 Stepped End Clevis . . . . . . . . . . . . . . . 870-848 . . . . . . . . . . 4-5 Strap, Capacitor . . . . . . . . . . . . . . . . . . . 850-136-707/02. . . . 5-27 Switch, Control . . . . . . . . . . . . . . . . . . . 590-096 . . . . . . . . . 3-15 Switch . . . . . . . . . . . . . . . . . . . . . . . . . . 1-150-368 . . . . . . . . . 5-3 Switch Bracket Assembly . . . . . . . . . . . 850-136-018 . . . . . . 3-15 Switch, Adapter . . . . . . . . . . . . . . . . . . . 850-135-726 . . . . . . 3-19 Switch, Control, Push Button . . . . . . . . 1-150-322 . . . . . . . . 3-15

A-4

PDPM - 0163

Model 101 Walkie - Alphabetical Parts List

Description

Part No.

Page

Description

Switch, Control, Push Button . . . . . . . . .1-150-322 . . . . . . . 3-19 Switch, Cutout, Brake Lift . . . . . . . . . . . .1-150-366 . . . . . . . . 5-3 Switch, Cutout, Brake/Lift . . . . . . . . . . . .1-150-366 . . . . . . . . . 5-9 Switch, Function . . . . . . . . . . . . . . . . . . .1-150-418 . . . . . . . . 3-21 Switch, Key . . . . . . . . . . . . . . . . . . . . . .1-150-368 . . . . . . . . . 5-5 Switch, Key . . . . . . . . . . . . . . . . . . . . . .1-150-378 . . . . . . . . . 5-5 Switch, Key . . . . . . . . . . . . . . . . . . . . . . .1-150-368 . . . . . . . . 5-10 Switch, Key . . . . . . . . . . . . . . . . . . . . . . .1-150-378 . . . . . . . . 5-10 Switch, Reverse . . . . . . . . . . . . . . . . . . .1-150-321 . . . . . . . 3-19 Switch, Reverse . . . . . . . . . . . . . . . . . . .1-150-321 . . . . . . . 3-15 Switch, Start, Solenoid . . . . . . . . . . . . . .560-209/09 . . . . . . . . 6-5 Switch, With 3rd Speed Cutout . . . . . . .1-150-352 . . . . . . . 3-16 Tape, Double Sided . . . . . . . . . . . . . . . .370-637/005 . . . . . . 3-21 Terminal, Boot, Left Hand . . . . . . . . . . . .1-011-012 . . . . . . . . 5-25 Terminal, Boot, Right Hand. . . . . . . . . . .1-011-011 . . . . . . . . 5-25 Terminals & Lead Assembly . . . . . . . . .570-277/519 . . . . . . 5-33 Time Delay . . . . . . . . . . . . . . . . . . . . . . .850-136-702/08 . . . 5-15 Timer 12HR, 60 Hz . . . . . . . . . . . . . . . .850-136-707/14 . . . 5-27 Tire, Poly . . . . . . . . . . . . . . . . . . . . . . . .632-095/001 . . . . . 4-10 Tire, Poly . . . . . . . . . . . . . . . . . . . . . . . .632-095/003 . . . . . 4-10 Tire, Rubber . . . . . . . . . . . . . . . . . . . . . .630-261 . . . . . . . . . 4-10 Tractor Cable Kit . . . . . . . . . . . . . . . . . .850-136-768 . . . . . . . 5-9 Tractor Cable Kit . . . . . . . . . . . . . . . . . . .850-136-727 . . . . . . . 5-3 Tractor Cable Kit . . . . . . . . . . . . . . . . . . .850-136-768 . . . . . . . 5-5

PDPM - 0163

Part No.

Page

Trail Fork Machining . . . . . . . . . . . . . . . 850-137-019 . . . . . . . 7-5 Tray . . . . . . . . . . . . . . . . . . . . . . . . . . . . 850-137-414/03. . . . 5-29 Tray . . . . . . . . . . . . . . . . . . . . . . . . . . . . 850-138-139/01. . . . 5-31 Tube . . . . . . . . . . . . . . . . . . . . . . . . . . . 820-597 . . . . . . . . . . 3-8 Tube . . . . . . . . . . . . . . . . . . . . . . . . . . . 820-597 . . . . . . . . . . 3-9 TX 24V, 15A, 120VAC, 60Hz . . . . . . . . 850-136-707/16. . . . 5-27 Ty-Rap . . . . . . . . . . . . . . . . . . . . . . . . . 611-029. . . . . . . . . . 5-25 Valve, Control, Flow (2 GPM) . . . . . . . . 560-206/123 . . . . . . . 6-5 Valve, Relief, Adjustable . . . . . . . . . . . . 560-209/06 . . . . . . . . 6-5 Valve/Coil, Release, Solenoid . . . . . . . 560-209/04 . . . . . . . . 6-5 Varistor . . . . . . . . . . . . . . . . . . . . . . . . . 850-136-707/17. . . . 5-27 Washer . . . . . . . . . . . . . . . . . . . . . . . . . 570-252/ 518. . . . . . 5-33 Washer . . . . . . . . . . . . . . . . . . . . . . . . . 570-271/517 . . . . . . 5-33 Washer . . . . . . . . . . . . . . . . . . . . . . . . . 850-135-542 . . . . . . 3-15 Washer . . . . . . . . . . . . . . . . . . . . . . . . . 850-138-139/12. . . . 5-31 Weldment, Cam Shaft . . . . . . . . . . . . . . 850-137-046 . . . . . . . 3-3 Weldment, Cam Shaft . . . . . . . . . . . . . . 850-137-046 . . . . . . . 3-5 Wheel Hub . . . . . . . . . . . . . . . . . . . . . . . 850-137-156 . . . . . . . 4-7 Wheel, Load. . . . . . . . . . . . . . . . . . . . . . 632-016/001 . . . . . . . 7-5 Wheel, Load. . . . . . . . . . . . . . . . . . . . . . 632-016/002 . . . . . . . 7-5 Wheel, Load. . . . . . . . . . . . . . . . . . . . . . 632-016/003 . . . . . . . 7-5 Wheel, Load. . . . . . . . . . . . . . . . . . . . . . 632-016/007 . . . . . . . 7-5 Wire Cord A.C.. . . . . . . . . . . . . . . . . . . . 850-137-414/ 15 . . . 5-29 Wire Cord Set, AC . . . . . . . . . . . . . . . . 850-136-707/06. . . . 5-27

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Model 101 Walkie - Alphabetical Parts List

Description

Part No.

Page

Description

Part No.

Page

This Page Intentionally Blank

10/14/98

A-6

PDPM - 0163

Model 101 Walkie - Numerical Parts List

APPENDIX B Part No.

Description

Numerical Parts List Page

Part No.

021-021-400/269........ Cable Assembly (R1-A2) ....................... 5-3 021-023-400/268........ Cable Assembly (M- TO A1) .................. 5-3 024-001-060/274........ Cable Assembly (FU1 To B+) ................ 5-5 024-001-060/274........ Cable Assembly (FU1 To B+) ................ 5-9 024-001-080/260........ Cable Assembly (B- To B-) .................... 5-5 024-001-080/260........ Cable Assembly (B- To B-) .................... 5-9 024-001-120/274........ Cable Assembly..................................... 5-3 024-001-130/260........ Cable Assembly..................................... 5-3 024-020-075/288........ Cable Assembly (FU1-2 To B+) ............. 5-5 024-020-075/288........ Cable Assembly (FU1-2 To B+) ............. 5-9 024-020-170/273........ Cable Assembly..................................... 5-3 024-020-190/071........ Cable Assembly (FU1-2 To P-1) ............ 5-5 024-020-190/071........ Cable Assembly (FU1-2 To P-1) ............ 5-9 024-020-220-272........ Cable Assembly .................................. 5-5 024-020-220-272........ Cable Assembly .................................. 5-9 024-020-230/272........ Cable Assembly..................................... 5-3 024-021-380/271........ Cable Assembly (F2-S2......................... 5-3 024-021-380/285........ Cable Assembly (R3-S1) ....................... 5-3 024-022-075/287........ Cable Assembly (M1-1 To AZ) ............... 5-5 024-022-075/287........ Cable Assembly (M1-1 To AZ) ............... 5-9 024-023-380/268........ Cable Assembly (M- To A1) ................... 5-9 024-023-380/268........ Cable Assembly (M-To A1) .................... 5-5 024-023-380/289........ Cable Assembly (M1-2 To S2) ............... 5-5 024-023-380/289........ Cable Assembly (M1-2 To S2) ............... 5-9 024-023-380/290........ Cable Assembly (M1-4 To S1) ............... 5-5 024-023-380/290........ Cable Assembly (M1-4 To S1) ............... 5-9 024-023-400/263........ Cable Assembly (A2 To A2)................... 5-5 024-023-400/263........ Cable Assembly (A2 To A2)................... 5-9 024-296-290/260........ Cable Assembly................................... 5-25 024-296-420/261........ Cable Assembly................................... 5-25 024-297-280/000........ Cable Assembly................................... 5-25 024-297-310/000........ Cable Assembly................................... 5-25 024-297-430/000........ Cable Assembly................................... 5-25 024-298-040/260........ Cable Assembly..................................... 5-3 030-504-008/003........ Hose Assembly...................................... 6-3 1- 074-186/ 005 ......... Spacer ................................................ 3-19 1-000-013................... Battery, 6 Volt ...................................... 5-25 1-011-011................... Terminal, Boot, Right Hand.................. 5-25 1-011-012................... Terminal, Boot, Left Hand .................... 5-25 1-074-104/001............ Standoff ................................................. 5-5 1-074-104/001............ Standoff ................................................. 5-9 1-074-186/ 005 .......... Spacer ................................................ 3-15 1-085-113 .................. Cam, Controller .................................. 3-15 1-085-113................... Cam, Controller .................................. 3-19 1-085-125 .................. Cover, Potentiometer .......................... 3-19 1-085-129 .................. Lever, Return ...................................... 3-15 1-085-130 .................. Hand Grip ........................................... 3-13 1-085-144 .................. Button, Horn ....................................... 3-15 1-085-144 .................. Button, Horn (Red) ............................. 3-19 1-085-145 .................. Button, Lower ...................................... 3-15 1-085-145 .................. Button, Lower (Red) ............................ 3-19 1-085-146 .................. Button, Lift .......................................... 3-15 1-085-146 .................. Button, Lift (Red) ................................ 3-19 1-085-150 .................. Knob, Butterfly .................................... 3-13 1-085-186................... Cover, Internal ....................................... 2-5 1-085-187 .................. Lever, Return ....................................... 3-19 1-105-111/01 ............. Contact Kit .......................................... 5-15 1-105-125/02.............. Contact Kit .......................................... 5-15 1-105-216/06.............. Screw, Top Cover Fixing ...................... 5-19 1-105-218/02.............. Cover, Top, Assembled ........................ 5-19 1-105-218/03.............. Spring, Return ..................................... 5-19 1-105-218/04.............. Contact Assembly, Moving................... 5-19

PDPM - 0163

Description

Page

1-105-218/05 ..............Contact Assembled, Fixed, ....................................Normally Closed.................................. 5-19 1-105-218/06 ..............Insulator, Contact, Fixed, ....................................Normally Closed.................................. 5-19 1-105-218/07 ..............Peg. Contact. Fixed, Normally ....................................Closed Fixed ....................................... 5-19 1-105-218/08 ..............Coil and Frame Assembled, ....................................Without Bracket ................................... 5-19 1-105-218/09 ..............Bracket Kit ........................................... 5-19 1-105-220/01 ..............Hardware Kit........................................ 5-19 1-105-220 ...................Contactor Forward/Reverse .................. 5-9 1-105-220 ...................Contactor Forward/Reverse .................. 5-5 1-110-920/092 ............Heater.................................................. 3-21 1-120-098 ...................Potentiometer ...................................... 3-19 1-120-098 ...................Potentiometer ...................................... 3-21 1-150-321 ..................Switch, Reverse .................................. 3-19 1-150-321 ..................Switch, Reverse................................... 3-15 1-150-322 ..................Switch, Control, Push Button .............. 3-15 1-150-322 ..................Switch, Control, Push Button .............. 3-19 1-150-352 ..................Switch, With 3rd Speed Cutout .......... 3-16 1-150-366 ..................Switch, Cutout, Brake Lift ..................... 5-3 1-150-366 ...................Brake/Lift Cutout Switch ........................ 5-5 1-150-366 ...................Switch, Cutout, Brake/Lift ...................... 5-9 1-150-368 ..................Switch ................................................... 5-3 1-150-368 ...................Switch, Key ........................................... 5-5 1-150-368 ...................Switch, Key.......................................... 5-10 1-150-378 ...................Key, Switch ........................................... 5-3 1-150-378 ...................Switch, Key ........................................... 5-5 1-150-378 ...................Switch, Key.......................................... 5-10 1-150-418 ...................Switch, Function .................................. 3-21 1-187-078 ...................Motor Controller..................................... 5-5 1-187-078 ...................Motor Controller..................................... 5-9 154-010-796 ..............Horn Module ......................................... 5-3 154-010-796 ...............Module-Horn ......................................... 5-5 154-010-796 ...............Module-Horn ......................................... 5-9 291-011 ......................Ring ...................................................... 4-3 291-012 ......................Ring ...................................................... 4-3 360-049 ......................Pad, Bumper ......................................... 3-5 360-049.......................Pad, Bumper ......................................... 3-7 360-061 ......................Bumper ................................................. 3-3 360-062/003 ...............Cable Guard, 9.5" ............................... 5-21 360-065/001 ...............Cover, Front .......................................... 2-5 370-637/005................Tape, Double Sided ............................. 3-21 400-081 ......................Brake Assembly ................................. 4-11 400-081 ......................Brake Assembly .................................... 4-9 400-081/01 .................Plate, Backing ..................................... 4-11 400-081/02 .................Cam .................................................... 4-11 400-081/03 .................Lever, Brake ....................................... 4-11 400-081/04 .................Ring, Safety ........................................ 4-11 400-081/05 .................Shoe Assembly .................................. 4-11 400-081/06 .................Spring, Return .................................... 4-11 400-160 ......................Drive, Pinion .......................................... 4-9 411-511/015 ...............Decal, Raymond.................................... 2-5 411-534 ......................Decal, Emergency Disconnect ............. 2-5 411-552 ......................Decal, Warning...................................... 2-5 411-587/001 ...............Decal, No Riding - Black 9" .................. 2-5 411-633 ......................Decal, Caution - Bilingual ..................... 2-5 411-637/001 ...............Decal, Emergency Disconnect ....................................Bilingual................................................ 2-5 411-680 ......................Decal, Operating .................................. 2-5 411-681 ......................Decal, Replacement Instruction ........... 2-5 411-773 ......................Decal, No Riding - Bilingual .................. 2-5 411-789 ......................Decal, Warning...................................... 2-5

B-1

10/14/98

Model 101 Walkie - Numerical Parts List

Part No.

Description

Page

Part No.

411-790 ..................... Decal, Warning - Bilingual .................... 2-5 411-848 ..................... Decal, 24 Volt Cable System .............. 5-21 411-849 ..................... Decal, 24 Volt Cable System .............. 5-21 411-850 ..................... Decal, Charging Warning .................... 5-21 411-851 ..................... Decal, Charging Warning .................... 5-21 411-852 ..................... Decal, Battery Swivel Warning ........... 5-21 411-853 ..................... Decal, Battery Swivel Warning ........... 5-21 412-350 ..................... Plate, Specification Lowlift (Canadian) . 2-5 412-351 ..................... Plate, Specification, Lowlift (U.S.) ......... 2-5 412-454 ..................... Decal, ISO 9001 ....................................2-5 441-127 ..................... Bearing, Shield ...................................... 7-5 447-098 ..................... Bearing, Cone ....................................... 4-3 447-108 ..................... Bearing, Cone ....................................... 4-3 447-562 ..................... Bearing, Cup ......................................... 4-3 447-579 ..................... Bearing, Cup ......................................... 4-3 462-029 ..................... Bushing, Flanged .................................. 4-5 464-034 ..................... Bushing ................................................. 2-3 464-035 ..................... Bushing ................................................. 2-3 464-035 ...................... Bushing ................................................. 7-3 464-036 ..................... Bearing, Oilite Super.............................. 7-5 520-078/03 ................ Plug, Shipping........................................ 6-6 530-449 ..................... O-Ring ..................................................4-5 530-490/038 .............. O-Ring .................................................. 4-5 530-490/038 ............... O-Ring, Motor .......................................4-7 540-062 ..................... Hydraulic Cylinder.................................. 6-6 540-062/01 ................ Rod, Piston ............................................6-6 540-062/02 ................ Barrel Assembly ....................................6-6 540-062/03 ................ Seal Kit ..................................................6-6 540-062 ...................... Hydraulic Cylinder.................................. 6-3 560-206/123 ............... Valve, Control, Flow (2 GPM) ...............6-5 560-206/130 ............... Reservoir Kit (With Tubes) ....................6-5 560-206/132 ............... Block, Adapter (With Check Valve) ....... 6-5 560-206/135 ............... Plug, Vent (With 40 Micron Filter) .........6-5 560-209/01 ................. Motor, 24VDC, 2 Terminal...................... 6-5 560-209/01 ................. Pump Motor ......................................... 5-33 560-209/04 ................. Valve/Coil, Release, Solenoid ...............6-5 560-209/06 ................. Valve, Relief, Adjustable ........................6-5 560-209/07 ................. Pump (With Coupling, Bolts & Gasket) . 6-5 560-209/08 ................. Elbow, 90 Degree .................................. 6-5 560-209/09 ................. Switch, Start, Solenoid .......................... 6-5 560-211/01 ................. Brush Set (4 per set) ...........................5-33 560-211/02 ................. Bearing, Drive End...............................5-33 560-211 ...................... Pump and Motor Assembly ...................6-5 560-211 ...................... Pump and Motor Assembly.................... 6-3 570-214/512 ............... Ring, Snap ........................................... 5-33 570-252/ 518 .............. Washer ................................................ 5-33 570-271/515 ............... Brush Lead Assembly Kit .................... 5-33 570-271/516 ............... Bearing, Commutator End ................... 5-33 570-271/516 ............... Bearing, Drive End...............................5-33 570-271/517 ............... Washer ................................................5-33 570-277/ 500 .............. Motor, Drive - 24 Volt ............................. 4-9 570-277/500 ............... Drive Motor ..........................................5-33 570-277/511 ............... Seal......................................................5-33 570-277/515 ............... Brush Set (4 per set) ...........................5-33 570-277/519 ............... Terminals & Lead Assembly ...............5-33 570-277/520 ............... Headband ............................................5-33 570-316/500 ............... Drive Motor .......................................... 5-33 570-316/511 ............... Seal ..................................................... 5-33 570-316/513 ............... Ring, Retaining ................................... 5-33 570-316/516 ............... Brush Set (4 per set) ........................... 5-33 570-316/517 ............... Spring, Brush Set (4 per set) .............. 5-33 570-360/500 ............... Drive Motor ..........................................5-33 570-360/500 ............... Motor, Drive - 24 Volt ............................. 4-9 570-360/511 ............... Brush Set (2 per set) ........................... 5-33 570-360/512 ............... Spring, Brush Set (2 per set) .............. 5-33 570-446/516 ............... Brush Spring Set (4 per set) ............... 5-33 570-446/518 ............... Bearing ............................................... 5-33 590-096 ..................... Switch, Control ....................................3-15

10/14/98

Description

Page

590-514.......................Fuse 15 Amp ........................................ 5-3 590-514.......................Fuse 15 Amp ......................................... 5-5 590-514.......................Fuse 15 Amp ......................................... 5-9 590-587/105................Fuse 80 Amp ......................................... 5-5 590-587/105................Fuse 80 Amp ......................................... 5-9 590-636/001................Horn ...................................................... 5-3 590-636/001................Horn Assembly ...................................... 5-5 590-636/001................Horn Assembly ...................................... 5-9 590-701.......................Connector, Battery .............................. 5-25 590-701.......................Connector, Battery .............................. 5-27 590-701.......................Connector, Battery .............................. 5-29 590-701.......................Connector, Battery ................................ 5-3 590-701.......................Connector, Battery ................................ 5-5 590-701.......................Connector, Battery ................................ 5-9 600-213.......................Grommet ............................................ 5-25 610-307.......................Shaft, Flexible...................................... 3-22 611-029.......................Ty-Rap ................................................ 5-25 630-261 ......................Tire, Rubber ....................................... 4-10 632-016/001 ...............Wheel, Load .......................................... 7-5 632-016/002 ...............Wheel, Load .......................................... 7-5 632-016/003 ...............Wheel, Load .......................................... 7-5 632-016/007 ...............Wheel, Load .......................................... 7-5 632-095/001 ...............Tire, Poly ............................................ 4-10 632-095/003 ...............Tire, Poly ............................................ 4-10 680-806 ......................Link, Offset ........................................... 3-5 680-806.......................Link, Offset ............................................ 3-7 710-509.......................Cap, Insulating..................................... 5-10 710-509.......................Cap, Insulating....................................... 5-6 714-093.......................Screw .................................................... 3-7 750-433.......................Locknut, DC Motor ................................ 4-7 752-113.......................Locknut, Output Shaft ........................... 4-7 792-514.......................Fitting..................................................... 6-3 792-568.......................Fitting .................................................... 6-3 811-138.......................Pin, Spring........................................... 3-21 811-325/009................Clamp, Cable....................................... 5-10 811-861/006 ...............Latch, Flexible ...................................... 5-3 811-861/006................Latch, Flexible ...................................... 5-5 811-861/006................Latch, Flexible ....................................... 5-9 811-861/016 ...............Latch, Flexible ...................................... 5-3 811-861/016................Latch, Flexible ...................................... 5-5 811-861/016................Latch, Flexible ....................................... 5-9 820-597 ......................Tube ...................................................... 3-8 820-597 ......................Tube ...................................................... 3-9 828-001-457 ..............Ring, Cable Holding ............................. 2-3 830-053 ......................Spring ................................................... 3-8 830-054 ......................Spring ................................................... 4-5 830-056 ......................Spring ................................................... 3-9 830-056.......................Spring, Tension.................................... 3-21 830-148 ......................Spring, Compression .......................... 3-15 830-204 ......................Spring, Compression .......................... 3-15 830-204.......................Spring, Compression........................... 3-21 830-342.......................Spring, Handle Return......................... 3-22 830-343.......................Spring, Torsion ................................... 3-15 830-343.......................Spring, Torsion .................................... 3-19 840-033 ......................Fitting, Grease....................................... 7-5 850-135-110 ..............Insulator .............................................. 3-15 850-135-113 ..............Bracket ............................................... 3-15 850-135-119 ..............Bracket ............................................... 3-15 850-135-124 ..............Cover, Switch ...................................... 3-15 850-135-124 ..............Cover, Switch ...................................... 3-19 850-135-393 ..............Bracket ............................................... 3-15 850-135-393 ..............Bracket ............................................... 3-19 850-135-542 ..............Washer ............................................... 3-15 850-135-701 ..............Guard Machining, Knuckle ................. 3-13 850-135-702/001 .......Resistor Controller Assembly .............. 3-13 850-135-702/002 .......Resistor Controller Assembly .............. 3-13 850-135-702/003 .......Resistor Controller Assembly .............. 3-13 850-135-702/004 .......Resistor Controller Assembly .............. 3-13

B-2

PDPM - 0163

Model 101 Walkie - Numerical Parts List

Part No.

Description

Page

Part No.

850-135-702/005 ....... Resistor Controller Assembly .............. 3-13 850-135-702/006 ....... Resistor Controller Assembly .............. 3-13 850-135-703 .............. Steering Cover With Cutout ................ 3-15 850-135-712............... Shim, Switch ........................................ 3-21 850-135-726............... Switch, Adapter .................................. 3-19 850-135-727 .............. Adapter Kit ........................................... 3-19 850-135-727 .............. Bracket ................................................ 3-15 850-135-796............... Bracket................................................. 3-19 850-135-824 .............. Actuator .............................................. 3-15 850-135-919 .............. Cover, Steering Without Cutout .......... 3-16 850-135-919 .............. Cover, Steering .................................... 3-19 850-135-920 .............. Bearing, Sleeve, Flanged .................... 3-15 850-135-920............... Bearing, Flanged Sleeve ..................... 3-19 850-135-946............... Gear, Potentiometer............................. 3-21 850-135-947/101........ Button, Function, Horn......................... 3-21 850-135-947/102........ Button, Function, Forks Lowered......... 3-21 850-135-947/103........ Button, Function, Forks Lift.................. 3-21 850-135-959............... Bearing, Handle................................... 3-22 850-135-971/003........ Grip, Handle Assembly (Grey) ............. 3-22 850-135-976/001........ Button, Nose .................................... 3-21 850-136-002/001 ....... Heater Assembly - 24 Volt, ................................... Cold Storage ....................................... 3-15 850-136-002/001 ....... Heater Assembly, 24 Volt .................... 3-19 850-136-002/002 ....... Heater Assembly - 12 Volt, ................................... Cold Storage ....................................... 3-16 850-136-018 .............. Bracket, Switch, Assembly................... 3-19 850-136-018 .............. Switch Bracket Assembly..................... 3-15 850-136-203 .............. Bracket, Switch ................................... 3-15 850-136-203 .............. Bracket, Switch ................................... 3-19 850-136-325 .............. Controller Harness With Cutout .......... 3-15 850-136-577............... Harness, Travel, Standard ................... 3-21 850-136-579............... Harness, Travel, Cold Storage ............. 3-21 850-136-702 .............. Contactor Assembly............................... 5-3 850-136-702/.............. Contactor Assembly............................. 5-15 850-136-702/01 ......... Contactor, Speed ................................ 5-15 850-136-702/02 ......... Contactor, Forward/Reverse ................ 5-15 850-136-702/04 ......... Cable Assembly .................................. 5-15 850-136-702/05 ......... Circuit Breaker .................................... 5-15 850-136-702/05.......... Circuit Breaker .................................... 5-17 850-136-702/06 ......... Insulator, Standoff................................ 5-15 850-136-702/06.......... Insulator, Standoff ............................... 5-17 850-136-702/07 ......... Resistor .............................................. 5-15 850-136-702/08 ......... Time Delay .......................................... 5-15 850-136-703 .............. Harness Wiring, Main ............................ 5-3 850-136-707 .............. Charger................................................ 5-21 850-136-707/01.......... Ammeter ............................................. 5-27 850-136-707/02.......... Strap, Capacitor................................... 5-27 850-136-707/03.......... Capacitor (440 VAC) ........................... 5-27 850-136-707/04.......... Case, Pallet, Main ............................... 5-27 850-136-707/05.......... AC Cord Set......................................... 5-27 850-136-707/06.......... Wire Cord Set, AC .............................. 5-27 850-136-707/07.......... Diode, 20A .......................................... 5-27 850-136-707/08.......... DC Fuse Assembly .............................. 5-27 850-136-707/09.......... DC Fuse Fuselink ................................ 5-27 850-136-707/11.......... Rectifier Assembly .............................. 5-27 850-136-707/12.......... AC Strain Relief ................................... 5-27 850-136-707/13.......... Knob, Timer ........................................ 5-27 850-136-707/14.......... Timer 12HR, 60 Hz ............................. 5-27 850-136-707/15.......... Plate, Timer Dial .................................. 5-27 850-136-707/16.......... TX 24V, 15A, 120VAC, 60Hz .............. 5-27 850-136-707/17.......... Varistor ............................................... 5-27 850-136-710 .............. Battery Pack & Cable Assembly .......... 5-21 850-136-710............... Battery Pack And Cable Assembly ................................... (Wet Battery) ....................................... 5-25 850-136-711 .............. Harness, Controller Without Cutout .... 3-16 850-136-722/01.......... Contactor ............................................ 5-17 850-136-722/02.......... Cable Assembly .................................. 5-17 850-136-722/03.......... Motor Control ...................................... 5-17

PDPM - 0163

Description

Page

850-136-722/04 ..........Contact Kit........................................... 5-17 850-136-722 ...............Contactor Assembly .............................. 5-3 850-136-725 ..............Harness, Controller ............................. 3-19 850-136-726 ...............Connector Assembly, Battery ................ 5-3 850-136-727 ...............Tractor Cable Kit.................................... 5-3 850-136-728 ...............Kit, Drive Cable ..................................... 5-3 850-136-745 ..............Harness Wiring, Main............................ 5-3 850-136-764 ...............Bar, Buss (B- To B- CTRL) .................... 5-5 850-136-764 ...............Bar, Buss (B- To B- CTRL) .................... 5-9 850-136-767 ...............Connector Assembly, Battery ................ 5-5 850-136-767 ...............Connector Assembly, Battery ................ 5-9 850-136-768 ...............Tractor Cable Kit ................................... 5-9 850-136-768 ...............Tractor Cable Kit.................................... 5-5 850-136-769 ...............Cable, Drive Kit ..................................... 5-5 850-136-769 ...............Drive Cable Kit ...................................... 5-9 850-136-772 ...............Harness-Main........................................ 5-5 850-136-776 ...............Harness-Main (Standard).................... 5-10 850-136-777 ...............Harness-Main (Cold Storage) ............. 5-10 850-136-845 ...............Bar, Buss (FU1-2 To M1-3).................... 5-5 850-136-845 ...............Bar, Buss (FU1-2 To M1-3).................... 5-9 850-136-857 ..............Spacer ................................................ 3-19 850-136-863 ...............Fuse Block............................................. 5-5 850-136-863 ...............Fuse Block............................................. 5-9 850-136-896 ...............Harness, Function, Standard .............. 3-21 850-136-897 ...............Harness- Function, Cold Storage ........ 3-21 850-137-019 ..............Trail Fork Machining ............................. 7-5 850-137-023 ..............Bracket, Key Switch, Mounting .............. 2-3 850-137-024/001 .......Controller Assembly ............................ 3-13 850-137-024/002 .......Controller Assembly ............................ 3-13 850-137-038 ..............Shaft, Wheel.......................................... 7-5 850-137-040 ...............Pin ........................................................ 6-3 850-137-041 ...............Pin ........................................................ 6-3 850-137-045 ..............Pin, Sheave, Chain ............................... 3-8 850-137-045 ..............Pin, Sheave, Chain ............................... 3-9 850-137-046 ..............Weldment, Cam Shaft .......................... 3-3 850-137-046 ..............Weldment, Cam Shaft .......................... 3-5 850-137-046 ...............Shaft, Handle Pivot Weldment............... 3-7 850-137-049 ...............Battery Box Door Weldment ............... 5-23 850-137-124/ ..............Drive Unit, Lower ................................... 4-7 850-137-124/01 ..........Pinion, Drive ......................................... 4-7 850-137-124/02 .........Gear, Input ......................................... 4-7 850-137-124/03 .........Pinion, Output ....................................... 4-7 850-137-124/04 .........Gear, Output ......................................... 4-7 850-137-124/05 .........Shaft, Output ........................................ 4-7 850-137-124/06 .........Housing Sleeve .................................... 4-7 850-137-124/07 .........Spacer, Shaft, Output ........................... 4-7 850-137-124/08 .........Key, Input............................................... 4-7 850-137-124/09 .........Key, Output ............................................ 4-7 850-137-124/10 .........Breather ................................................ 4-7 850-137-124/12 .........Plug, Fill/Level ....................................... 4-7 850-137-124/13 .........Plug Without-Ring, Drain ...................... 4-7 850-137-124/15 .........Ring, Retaining ..................................... 4-7 850-137-124/19 .........Bearing, Bronze .................................... 4-7 850-137-146 ..............Drum, Brake .......................................... 4-9 850-137-147/048 .......Load Backrest Weldment ...................... 2-6 850-137-147/060 .......Load Backrest Weldment ...................... 2-6 850-137-153 ..............Cover, Gearbox .................................... 4-7 850-137-154 ..............Cover, Gearbox Motor .......................... 4-7 850-137-156 ..............Hub Machining, Wheel ....................... 4-10 850-137-156 ...............Wheel Hub............................................. 4-7 850-137-164 ...............Plate, Retaining, Cylinder...................... 6-3 850-137-165 ...............Bracket, Brake Switch ........................... 5-3 850-137-165 ...............Bracket, Brake Switch ........................... 5-5 850-137-165 ...............Bracket, Brake Switch ........................... 5-9 850-137-166 ..............Sheave, Chain ....................................... 3-8 850-137-166 ..............Sheave, Chain ....................................... 3-9 850-137-166 ...............Sheave, Chain ..................................... 3-21 850-137-170 ..............Pivot, Anchor ........................................ 4-5

B-3

10/14/98

Model 101 Walkie - Numerical Parts List

Part No.

Description

Page

Part No.

850-137-171 .............. Bolt ........................................................4-5 850-137-172 .............. Guard, Wheel ........................................ 4-3 850-137-173 .............. Plate, Anchor ........................................3-8 850-137-174 .............. Link, Connecting ................................... 3-8 850-137-174 .............. Link, Connecting ................................... 3-9 850-137-174............... Link, Connecting .................................. 3-21 850-137-176 .............. Handle Assembly................................... 3-3 850-137-178 .............. Anchor, Chain ....................................... 3-3 850-137-178 .............. Anchor, Chain ....................................... 3-5 850-137-178............... Chain, Anchor ........................................3-7 850-137-190............... Drive Unit Assembly ..............................4-3 850-137-191 .............. Brake/Motor Assembly...........................4-5 850-137-205/048........ Load Backrest Weldment.......................2-6 850-137-205/060........ Load Backrest Weldment.......................2-6 850-137-207 .............. Plate, Backing, Switch .......................... 5-3 850-137-207............... Plate, Switch Backing ............................5-5 850-137-207............... Plate, Switch Backing ............................5-9 850-137-230/036........ Fork & Box Weldment ............................7-3 850-137-230/042........ Fork & Box Weldment ............................7-3 850-137-230/048........ Fork & Box Weldment ............................7-3 850-137-230/136........ Fork & Box Weldment ............................7-3 850-137-230/142........ Fork & Box Weldment ............................7-3 850-137-230/148........ Fork & Box Weldment ............................7-3 850-137-244............... Pin, Pivot, Bell Crank .............................7-3 850-137-246/001 ....... Pin, Link .................................................2-3 850-137-246/001........ Pin, Link .................................................7-3 850-137-246/002........ Pin, Link .................................................7-3 850-137-246/003........ Pin, Link .................................................7-3 850-137-254 .............. Handle ..................................................3-8 850-137-258 .............. Roller Assembly, Roller .........................3-9 850-137-258............... Chain, Roller Assembly .......................3-21 850-137-266 .............. Bracket ................................................3-19 850-137-267 .............. Bracket ................................................3-19 850-137-274/01.......... Housing, Gearbox ................................. 4-7 850-137-274/07.......... Gear, Output ......................................... 4-7 850-137-274/17.......... Bearing, Cone........................................4-7 850-137-274/18.......... Bearing, Cup..........................................4-7 850-137-274/22 ......... Seal .......................................................4-7 850-137-275 .............. Link, Upper ............................................ 2-3 850-137-276............... Link, Lower ............................................ 7-3 850-137-277 .............. Lever, Brake ...........................................4-5 850-137-281 .............. Handle Assembly................................... 3-5 850-137-340 .............. Brake Rod Weldment ............................4-5 850-137-379/01 ......... Housing, Gearbox ................................. 4-7 850-137-403 .............. Drive Unit Assembly ..............................4-3 850-137-414/ 13......... Fuse.....................................................5-29 850-137-414/ 14......... Fuse Holder ......................................... 5-29 850-137-414/ 15......... Wire Cord A.C...................................... 5-29 850-137-414/01.......... Charger ...............................................5-29 850-137-414/012........ Battery Pack - 24 Volt, Maintenance ................................... Free With 12 Volt Batteries .................. 5-29 850-137-414/02.......... Battery ................................................5-29 850-137-414/03.......... Tray ..................................................... 5-29 850-137-414/04.......... Cable-SB 175 Plug ..............................5-29 850-137-414/05.......... Cable, Inter-Tier ................................... 5-29 850-137-414/06.......... Cable, Inter-Battery..............................5-29 850-137-414/07.......... Grommet, Rubber ................................5-29 850-137-414/08.......... Label, Danger ......................................5-29 850-137-414/09.......... Label, Champion.................................. 5-29 850-137-414/11.......... Bracket, Hold Down ............................. 5-29 850-137-419............... Brake/Motor Assembly...........................4-5 850-137-529/.............. Frame, Lift Weldment.............................2-3 850-137-533 .............. Battery Tree & Cover Assembly .......... 5-21 850-137-533............... Battery Tree And Cover Assembly ...... 5-23 850-137-595 .............. Handle ..................................................3-9 850-137-610/036........ Rod, Pull ............................................... 7-3

10/14/98

Description

Page

850-137-610/042 ........Rod, Pull ............................................... 7-3 850-137-610/048 ........Rod, Pull ............................................... 7-3 850-137-612 ..............Drive Unit, Lower ................................... 4-5 850-137-612/01 ..........Housing, Gearbox ................................. 4-7 850-137-612 ...............Drive Unit, Lower ................................... 4-7 850-137-658/001 .......Button, Safety (Red) ........................... 3-19 850-137-658/001 ........Button, Safety ..................................... 3-15 850-137-659 ...............Bumper, Pump ...................................... 6-3 850-137-768 ..............Bar, Skid ................................................ 2-3 850-137-810 ...............Brake/Motor Assembly .......................... 4-5 850-137-811 ..............Drive Unit Assembly .............................. 4-3 850-137-812 ...............Drive Unit Installation ............................ 3-7 850-137-824 ...............Actuator ............................................... 3-19 850-137-862 ..............Guard, Wheel, Rubber .......................... 4-3 850-137-863 ..............Guard, Wheel ....................................... 4-3 850-137-880/001 ........Handle ................................................ 3-10 850-137-882/002 ........Cap, Journal Machine, Left Hand ........ 3-21 850-137-883/001 ........Cap, Journal Machine, Right Hand...... 3-21 850-137-891 ...............Pin, Chain Sheave............................... 3-21 850-137-892 ...............Arm Machine ....................................... 3-10 850-137-894/003 ........Handle Arm Assembly......................... 3-10 850-137-894/003 ........Handle, Arm ........................................ 3-21 850-137-895 ...............Plate, Tie ............................................. 3-10 850-137-903/002 ........Control Assembly ................................ 3-21 850-137-905 ...............Cover, Side .......................................... 3-21 850-137-914/ ..............Handle Assembly .................................. 3-7 850-137-915 ...............Cover ................................................... 3-21 850-137-916 ...............Spacer ................................................. 3-22 850-137-919 ...............Plate, Switch........................................ 3-21 850-137-920 ...............Shaft, Cam Actuator ............................ 3-22 850-137-923 ...............Plate, Spring Mount ............................. 3-21 850-137-954 ...............Battery Cable Kit ................................. 5-25 850-137-955 ...............Connector Assembly, Battery .............. 5-25 850-138-076 ...............Actuator, Cam Assembly ..................... 3-22 850-138-101 ...............Bracket, Potentiometer ........................ 3-21 850-138-122/001 ........Handle-Bottom .................................... 3-21 850-138-139/01 ..........Tray...................................................... 5-31 850-138-139/02 ..........Charger ............................................... 5-31 850-138-139/03 ..........Modlule, Battery, 6 Volt........................ 5-31 850-138-139/04 ..........Plug, Cables, SB 175 .......................... 5-31 850-138-139/05 ..........Cable Inter-Battery .............................. 5-31 850-138-139/06 ..........Grommet, Rubber................................ 5-31 850-138-139/07 ..........Label, Champion ................................. 5-31 850-138-139/08 ..........Label, Warning .................................... 5-31 850-138-139/09 ..........Plate, Name......................................... 5-31 850-138-139/10 ..........Bolt ...................................................... 5-31 850-138-139/11 ..........Lockwaher ........................................... 5-31 850-138-139/12 ..........Washer ................................................ 5-31 850-138-139/13 ..........Pad, Foam Rubber .............................. 5-31 850-138-139 ...............Battery Pack Maintenance Free ....................................With 6 Volt Batteries ............................ 5-31 850-937-863 ...............Guard Kit ............................................... 4-3 853-032-065 ...............Sleeve.................................................. 5-25 853-032-065 ...............Sleeve.................................................... 5-3 853-032-065 ...............Sleeve.................................................... 5-5 853-032-065 ...............Sleeve.................................................... 5-9 860-135.......................Knob .................................................... 5-23 861-312 ......................Plug .................................................... 3-13 870-245 ......................Meter, Hour ......................................... 5-13 870-246 ......................Meter, Discharge ................................. 5-13 870-248 ......................Meter, Hour/Discharge ........................ 5-13 870-772 ......................Key Fob ................................................ 2-5 870-848 ......................Stepped End Clevis .............................. 4-5 900-274 ......................Cover, Button....................................... 5-13 921-000/147................Bearing, Commutator End................... 5-33

B-4

PDPM - 0163