Raymond Forklift 019 ELF Rider Pallet Truck Parts Catalog Manual SN 57000 and up - PDF DOWNLOAD

Models - 019 - ELF® Rider Pallet Truck

Parts Catalog

1072452A S/N 57000 and UP Issued 4/12/2007

© 2007 The Raymond Corporation

Model 019 Walkie - Table of Contents

Table of Contents SECTION 1 General Information To Our Customer ................................................................................................................................ 1-3 How To Use Parts Catalog if Part Number is Not Known ......................................................................... 1-4 How To Use Parts Catalog if Part Number is Known................................................................................ 1-5 Major Sections ................................................................................................................................... 1-7 Recommended Spare Parts List ............................................................................................................. 1-9 Hardware Parts List ........................................................................................................................... 1-11

SECTION 2 Finish and Accessories Tractor Assembly ................................................................................................................................ 2-3 Caster Installation ............................................................................................................................... 2-6 Caster Assembly ................................................................................................................................. 2-8 Cover Kit ......................................................................................................................................... 2-10 Battery Roller Kit Installation ............................................................................................................... 2-12 Battery Roller Assembly ..................................................................................................................... 2-14 Finish Instructions .............................................................................................................................. 2-15

SECTION 3 Steering and Controls Handle Installation .............................................................................................................................. 3-2 Controller Assembly ............................................................................................................................ 3-4 Control Handle Assembly .................................................................................................................... 3-6 Steer Wheel Assembly ........................................................................................................................ 3-8 Steer Motor Assembly ....................................................................................................................... 3-10

SECTION 4 Drive and Brake Drive and Brake Assembly ................................................................................................................... 4-3 Drive Unit Assembly ............................................................................................................................ 4-6 Drive Wheel Assembly ........................................................................................................................ 4-8 Lower Drive Unit Assembly................................................................................................................. 4-10 Drive Unit Subassembly ..................................................................................................................... 4-12 Brake Assembly with Deadman .......................................................................................................... 4-14 Brake Installation .............................................................................................................................. 4-16

SECTION 5 Electrical Components and Systems Electrical System................................................................................................................................. 5-3 Forward/Reverse Contactor Assembly ................................................................................................. 5-12 Contactor Assembly .......................................................................................................................... 5-14 Battery Connector Assembly............................................................................................................... 5-16 Ignition Switch.................................................................................................................................. 5-18 Meter Installation .............................................................................................................................. 5-19 Maintenance Tool, programmable ...................................................................................................... 5-20 Horn Assembly Installation ................................................................................................................. 5-21 Drive Motor ..................................................................................................................................... 5-22 Auxiliary Motor ................................................................................................................................ 5-24

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Model 019 Walkie - Table of Contents

SECTION 6 Hydraulic Components Hydraulic System................................................................................................................................ 6-2 Lift Pump and Motor Assembly ............................................................................................................. 6-5 Lift Cylinder ....................................................................................................................................... 6-8 Steer Pump and Motor Assembly ........................................................................................................ 6-10 Reservoir Assembly ........................................................................................................................... 6-12 Hydraulic Motor ............................................................................................................................... 6-13 Orbitrol Valve Assembly .................................................................................................................... 6-14 Shaft and Flange Assembly................................................................................................................ 6-16

SECTION 7 Mast Fork and Tractor Subassembly.............................................................................................................. 7-2 Under Carriage Installation, 6K Up To 60 in. Fork Length........................................................................ 7-5 Under Carriage Installation, 6K Over 60 in. .......................................................................................... 7-9 Under Carriage Installation, 8K Over 60 in. ........................................................................................ 7-13 Pull Rod Assembly Up To 60 in. Fork Length ........................................................................................ 7-16 Pull Rod Assembly For 6K Over 60 in. Fork Length ............................................................................... 7-18 Pull Rod Assembly For 8K Over 60 in. Fork Length ............................................................................... 7-19 Load Wheel Assembly, 6K................................................................................................................. 7-20 Load Wheel Assembly 8K Single Wheel.............................................................................................. 7-22 Load Wheel Assembly, 8K Tandem, Split Wheel .................................................................................. 7-24 Load Wheel Assembly, 8K Tandem Full Wheel .................................................................................... 7-26

SECTION 8 Options/Kits Auxiliary Power.................................................................................................................................. 8-2 Battery Top Tray ................................................................................................................................. 8-4 Load Backrest and Tray Installation ....................................................................................................... 8-5

APPENDIX Alphabetical Parts Index APPENDIX Numerical Parts Index

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SECTION 1 General Information To Our Customer ................................................................................................................................................. 1-3 How To Use Parts Catalog if Part Number is Not Known........................................................................................... 1-4 How To Use Parts Catalog if Part Number is Known ................................................................................................. 1-5 Major Sections .................................................................................................................................................... 1-7 Recommended Spare Parts List............................................................................................................................... 1-9 Hardware Parts List ............................................................................................................................................ 1-12

Model 019 Walkie - General Information

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Model 019 Walkie - General Information To Our Customer

To Our Customer

1

The Part Numbers in this Parts Catalog were correct at the time your truck was manufactured. It is our policy to constantly improve our products, therefore, part numbers may continue to change. When ordering parts, verify part numbers through your Dealer’s Parts Catalog, which is kept up to date. Also note that Illustrations of assemblies and components may not necessarily conform to the exact installation as they appear on your truck.

Tips for Ordering Parts In addition to Part Number and Description, have available: • The model number and serial number of the truck • Pertinent specifications such as mast height, battery voltage, drive motor type, etc.

• Pertinent name plate data • Applicable installation or assembly numbers • Accurate Part Number

Using This Catalog This Catalog contains navigational aids to help you locate specific parts information.

• Use Section 1 to decide where to start your search for information. The overall locator views define the technical configuration of the Catalog and tie the figures in the Catalog to the engineering database.

• Use the Table of Contents to locate assemblies and subassemblies by name.

• Use the Alphabetical Index (by Part Name) and the Numerical Index (by Part Number) to locate individual parts.

• Determine configuration differences with the “Used On” codes contained within the Parts List. The “Used On” code attaches a part number to a wide range of design variables such as operating voltage, battery size, steering type, mast height and extension speed, fork carriages, color and size of tires, guide wheel specs, etc.

Technical Assistance For Authorized Raymond Dealers Only Authorized Raymond Dealers ONLY, please fax your Technical Inquiry to (315) 463-9145.

For further assistance after faxing your Technical Inquiry, please call (315) 463-5000.

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Model 019 Walkie - General Information How To Use Parts Catalog if Part Number is Not Known

How To Use Parts Catalog if Part Number is Not Known

1

IF THE PART NUMBER IS NOT KNOWN

Major Assemblies

SECTION 7 MAST SECTION 6 HYDRAULIC COMPONENTS

DO THIS

SECTION 3 STEERING AND CONTROLS

1.

SECTION 5 SECTION 4 ELECTRICAL COMPONENTS AND

SECTION 2 FINISH AND ACCESSORIES

Determine in which Section the part is located using the illustration.

Drive and Brake

Drive Unit Assembly SYSTEMS - 271" and Above Elevated Height ..............................................................................4-2 Drive Unit Assembly - 270" and Below Elevated Height...............................................................................4-4 Deadman Brake Assembly ........................................................................................................................4-6 SECTION(used 4 with motor 570-262/500 only) ...............................................................4-8 Brake Assembly/Installation DRIVE Drive Unit Brake AssemblyAND ......................................................................................................................4-12 BRAKE .....................................................................................................................4-14 Brake Assembly Installation Inertial Dampener ..................................................................................................................................4-16

2.

Turn to the TABLE OF CONTENTS in the applicable Section.

Figure 1-1: Major Assemblies

1-3

Frame Assembly - DS/DT

7 29

5

28

30

23

12

26 25 24

20

11

22

4

6 10

19

21

17

18

16 15

14

13 31 2

9 8

40

3.

Refer to the PAGE NUMBER selected from the TABLE OF CONTENTS. Locate the desired part and note the ITEM NO.

37

36

39

3

38 1

FIGURE 2-2 ITEM NO. 1

Figure 2-2: Frame Assembly - DS/DT

2-1

2 3 4 5 6 7 8 9 10

828-005-691/003

5

828-005-691/001

5

828-005-691/002

DESCRIPTION Roller Assembly (consists of items 36 through 40) Roller Assembly (consists of items 36 through 40) Roller Assembly (consists of items 36 through 40)

828-006-283 714-206 828-004-421 861-026 462-032 710-264P 750-433 828-004-622 828-006-364 750-006 771-049 760-130 810-733 828-004-651 710-067 771-019 114-008-306

28 29 30

1 1 1 1 1 1 1 1 2 2 1 1 1 1 1 1 1

114-009-695 1-150-057 1-150-001 7-590-006/001 114-008-718/005 5-015-003 5-015-004 828-004-672 828-004-671 710-069 411-938/001 411-938/003 411-938/002 411-938/004 828-004-674 828-004-683 828-004-682

Switch Assembly, Key Switch, Push Button Switch, Lock with Keys Switch, Push Button SMARTi Assembly Nut, Hex Nut, Hex Bracket Weldment Washer Screw Decal, Keyswitch (Not Shown) Decal, Keyswitch (Not Shown) Decal, Keyswitch (Not Shown) Decal, Keyswitch (Not Shown) Cable Assembly, SC to SMARTi Bracket, SMARTi Clamp, ODI

31

1

154-009-117/001

Static Strap, Insulated

19 20 21 22 23 24 25 26 27

Refer to the corresponding PART LIST. Use the FIGURE & ITEM NO. to find the Part Number, Description, etc.

PART NUMBER

5

REF 1 1 1 2 2 1 1 1 1 2 2 1 1 1 2 2 1

11 12 13 14 15 16 17 18

4.

QTY

A= 14" Battery Compartment B= 16" Battery Compartment C= 21" Battery Compartment D= Without Rear Posts E= With Rear Posts

F= Standard G= Remote H= SMARTi K= Standard/Bypass L= SMARTi/Bypass

Frame Weldment Door Weldment Screw Bracket, Latch Pin, Clevis Bearing Screw Nut, Hex ODI Assembly ODI Assembly Nut, Hex Washer Nut, Lock Pin, Roll Bracket, Key Screw Washer Switch Assembly, Key

M= Remote/Bypass N= Remote/SMARTi O= DT 001 to 3842/DS 001 to 3802 P= Remote/SMARTi/Bypass Q= DT 001 to 3566/DS 001 to 3640

USED ON A B C A, Q S

R

O T H, L, M, P

F, H, K, L, M, R F, H, K, L, M, P, R M, R, R G, M, N, P K, L, M, P, R H, L, N, P H, L, N, P H, L, N, P

F, H G K, L M, N, P H, L, N, P H, L, N, P F, G, K, M S= DT 3567 and Up/DS 3641 and Up T= DT 3843 and Up/DS 3803 and Up R= Recommended Spare

List 2-2: Frame Assembl y - DS/DT

2-7

HOW2USE3

Figure 1-1: FINISH AND ACCESSORIESHow To Use Parts Catalog if Part Number is Not Known

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Model 019 Walkie - General Information How To Use Parts Catalog if Part Number is Known

How To Use Parts Catalog if Part Number is Known

IF THE PART NUMBER IS KNOWN DO THIS

APPENDIX B Part No.

Description

1

Numerical Parts List Page

Part No.

024-296-290/260 ..... Cable Assembly ................................. 5-15 024-296-420/261 ..... Cable Assembly ................................. 5-15 024-297-280/000 ..... Cable Assembly ................................. 5-15 024-297-310/000 ..... Cable Assembly ................................. 5-15 024-297-430/000 ..... Cable Assembly ................................. 5-15 029-002-380/001 ..... Cable Assembly (MDE2 to S1) .............. 5-3 029-002-380/002 ..... Cable Assembly (MDE2 to S2) .............. 5-3 030-504-008/003 ..... Hose Assembly .................................... 6-5 1-000-013 ................ Battery, 6 Volt .................................... 5-15 1-011-011 ................ Terminal Boot, Right Hand ................. 5-15 1-011-012 ................ Terminal Boot, Left Hand .................... 5-15 1-012-502/003 ......... Bushing, Reducer ................................. 5-6 1-074-104/001 ......... Standoff .............................................. 5-3 1-085-186 ................ Cover, Internal ..................................... 2-7 1-105-216/01 ........... Contact Tip Kit ..................................... 5-5 1-105-216/04 ........... Switch/Actuator Assembly ..................... 5-5 1-105-216/05 ........... Cover, Top ........................................... 5-5 1-105-216/07 ........... Spring, Return...................................... 5-5 1-105-216/09 ........... Coil Assembly...................................... 5-5 1-105-225 ................ Contactor Assembly ............................. 5-5 1-105-225 ................ Contactor, Forward/Reverse .................. 5-3 1-110-920/092 ......... Heater................................................. 3-5 1-120-098 ................ Potentiometer, Gear ............................. 3-5 1-120-098 ................ Potentiometer, Gear ............................. 3-5 1-150-366 ................ Switch, Brake/Lift Cutout....................... 5-3 1-150-368 ................ Switch, Key .......................................... 5-3 1-150-378 ................ Switch, Key .......................................... 5-3 1-150-384 ................ Switch, Emergency, Reverse .................. 3-5 1-150-384 ................ Switch, Emergency, Reverse .................. 3-5 1-150-386 ................ Seal .................................................... 3-5 1-150-386 ................ Seal .................................................... 3-5 1-150-418 ................ Switch, Function ................................... 3-5 1-150-418 ................ Switch, Function ................................... 3-5 1-150-425 ................ Switch, Travel ....................................... 3-5 1-150-425 ................ Switch, Travel ....................................... 3-5 1-187-082 ................ Motor Controller .................................. 5-3 291-011.................... RingUSED ...................................................

4-3 DESCRIPTION ON 291-012.................... Ring ................................................... 4-3 360-049.................... Pad, Bumper Roller Assembly A ....................................... 3-3 360-062/003 ............ Guard, Cable .................................... 5-11 (consists of items 36 through 40) 360-065/001 ............ Cover, Front ........................................ 2-7 Roller Assembly B 360-068.................... Cover, Gearbox Motor ......................... 4-9 (consists of items 36 through 40) 370-637/005 ............ Tape, Double Sided .............................. 3-6 400-081/0 ................ Plate, Backing ................................... 4-15 Roller Assembly C 400-081/02 .............. Cam ................................................ 4-15 (consists of items 36 through 40) 400-081/03 .............. Lever, Brake ...................................... 4-15 Frame Weldment A, Q....................................... 4-15 400-081/04 .............. Ring, Safety 400-081/05 .............. Shoe Assembly .................................. 4-15 Door Weldment S 400-081/06 .............. Spring, Return.................................... 4-15 Screw 400-081.................... Brake Assembly ................................ 4-15 Bracket, Latch 400-081.................... Brake Assembly ................................. 4-11 400-160.................... Pinion, Drive ..................................... 4-11 Pin, Clevis 400-160.................... Pinion, Drive........................................ 4-9 Bearing R 411-511/015 ............ Decal, Raymond .................................. 2-7 411-534.................... Decal, Emergency Disconnect ............... 2-7 Screw 411-552.................... Decal, Warning.................................... 2-7 Nut, Hex 411-582.................... Decal, Made In Canada ....................... 2-7 411-587/001 ............ Decal, No ODI Assembly ORiding, Black 9" ................... 2-7 411-633.................... Decal, Caution, Bilingual ..................... 2-7 ODI Assembly T 411-637/001 ............ Decal, Emergency Disconnect, Bilingual 2-7 Nut, Hex 411-639.................... Decal, Clear ........................................ 2-7 411-680.................... Decal, Washer H, Operating L, M, P ................................. 2-7 411-681.................... Decal, Replacement Instruction ............. 2-7

Description

Page

411-773 .................... Decal, No Riding, Bilingual ..................2-7 411-789 .................... Decal, Warning....................................2-7 411-790 .................... Decal, Warning, Bilingual ....................2-7 411-848 .................... Decal, 24 Volt Cable System .............. 5-11 411-849 .................... Decal, 24 Volt Cable System .............. 5-11 411-850 .................... Decal, Charging Warning .................. 5-11 411-851 .................... Decal, Charging Warning .................. 5-11 411-852 .................... Decal, Battery Swivel Warning ............ 5-11 411-853 .................... Decal, Battery Swivel Warning ............ 5-11 412-454 .................... Decal, ISO 9001..................................2-7 412-586 .................... Plate, Lowlift Specification (U.S.) ...........2-7 412-588 .................... Plate, Lowlift Specification (Canadian) ..2-7 441-013 .................... Bearing, Sealed....................................4-9 441-127 .................... Bearing, Shield ...................................7-5 447-098 .................... Bearing, Cone ....................................4-3 447-108 .................... Bearing, Cone ....................................4-3 447-562 .................... Bearing, Cup ......................................4-3 447-579 .................... Bearing, Cup ......................................4-3 462-029 .................... Bushing, Flanged ................................4-5 464-034 .................... Bushing .............................................. 2-3 464-035 .................... Bushing .............................................. 2-3 464-035 .................... Bushing .............................................. 7-3 464-036 .................... Bearing, Oilite Super ...........................7-5 520-078/03 .............. Plug, Shipping ..................................... 6-9 530-449 .................... O-Ring ...............................................4-5 530-490/038 ............ O-Ring, Motor ....................................4-9 540-062 /100 ........... Cylinder, Hydraulic (Eaton) ...................6-9 540-062/01 .............. Rod, Piston .........................................6-9 540-062/02 .............. Barrel Assembly ..................................6-9 540-062/03 .............. Seal Kit ...............................................6-9 540-062/200 ............ Cylinder, Hydraulic (Ultra).....................6-9 540-062 .................... Cylinder, Hydraulic............................... 6-5 560-206/123 ............ Valve, Flow Control (2 GPM) ................ 6-7 560-206/130 ............ Reservoir Kit (With Tubes) .....................6-7 560-206/132 ............ Adapter Block (With Check Valve) .........6-7 560-206/135 ............ Plug, Vent (With 40 Micron Filter) .........6-7 560-209/04 .............. Valve/Coil, Solenoid Release.................6-7 560-209/06 .............. Valve, Adjustable Relief ........................6-7 560-209/07 .............. Pump (With Coupling, Bolts & Gasket) ..6-7 560-209/08 .............. Elbow, 90 Degree ...............................6-7 560-209/09 .............. Switch, Solenoid Start ........................... 6-7 560-213/01 .............. Motor, 24 Volt DC 2 Terminal ...............6-7 560-213/01 .............. Pump Motor....................................... 5-23 560-213/02 .............. Brush Set ........................................... 5-23 560-213 .................... Pump and Motor Assembly ...................6-5 560-213 .................... Pump/Motor Assembly ........................6-7 570-271/515 ............ Brush Lead Assembly Kit .................... 5-23 570-271/516 ............ Commutator End Bearing .................. 5-23 570-271/516 ............ Drive End Bearing ............................. 5-23 570-271/517 ............ Washer ............................................. 5-23 570-316/511 ............ Seal .................................................. 5-23 570-316/513 ............ Retaining Ring ................................... 5-23 570-360/511 ............ Brush Set ........................................... 5-23 570-360/512 ............ Brush Spring Set................................. 5-23 570-864 .................... Drive Motor - S/N 5478 & Up ............ 5-23 570-864 .................... Drive Motor, 24 Volt ........................... 4-11 590-514 .................... Fuse, 15 Amp ......................................5-3 590-638/001 ............ Horn Assembly.....................................5-3 590-701 .................... Battery Connector .............................. 5-15 590-701 .................... Battery Connector .............................. 5-17 590-701 .................... Battery Connector ................................ 5-6 600-213 .................... Grommet .......................................... 5-15 610-307 .................... Shaft, Flexible ......................................3-7

123-456-789.......................2-5

1.

Locate the Part Number in the NUMERICAL INDEX (APPENDIX B). Note the Section & page number(s) where the part is decribed.

FIGURE 2-2 ITEM NO. 1

2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27

Frame Assembly - DS/DT

7 29

5

28

30

23

12 11

22

4

21

6 10

28 29 30 31

26 25

QTY

PART NUMBER

5

828-005-691/003

5

828-005-691/001

5

828-005-691/002

REF 1 1 1 2 2 1 1 1 1 2 2 1 1 1 2 2 1 1 1 1 1 1 1 1 1 2 2 1 1 1 1 1 1 1 1

828-006-283 714-206 828-004-421 861-026 462-032 710-264P 750-433 828-004-622 828-006-364 750-006 771-049 760-130 810-733 828-004-651 710-067 771-019 114-008-306 114-009-695 1-150-057 1-150-001 7-590-006/001 114-008-718/005 5-015-003 5-015-004 828-004-672 828-004-671 710-069 411-938/001 411-938/003 411-938/002 411-938/004 828-004-674 828-004-683 828-004-682 154-009-117/001

24 Compartment A= 14" Battery 20 B= 16" Battery Compartment C= 21" Battery Compartment 19 D= Without Rear Posts E= With Rear Posts 18

F= Standard G= Remote H= SMARTi

17 K= Standard/Bypass L= SMARTi/Bypass

16

15 14

Nut, Lock Pin, Roll Bracket, Key Screw Washer Switch Assembly, Key Switch Assembly, Key Switch, Push Button Switch, Lock with Keys Switch, Push Button SMARTi Assembly Nut, Hex Nut, Hex Bracket Weldment Washer Screw Decal, Keyswitch (Not Shown) Decal, Keyswitch (Not Shown) Decal, Keyswitch (Not Shown) Decal, Keyswitch (Not Shown) Cable Assembly, SC to SMARTi Bracket, SMARTi Clamp, ODI Static Strap, Insulated

M= Remote/Bypass N= Remote/SMARTi O= DT 001 to 3842/DS 001 to 3802 P= Remote/SMARTi/Bypass Q= DT 001 to 3566/DS 001 to 3640

B-1 F, H, K, L, M, R F, H, K, L, M, P, R M, R, R G, M, N, P K, L, M, P, R H, L, N, P H, L, N, P H, L, N, P

F, H G K, L M, N, P H, L, N, P H, L, N, P F, G, K, M S= DT 3567 and Up/DS 3641 and Up T= DT 3843 and Up/DS 3803 and Up R= Recommended Spare

2.

Find the Section & page number in the PARTS LIST referenced by the Numerical Index. Locate the Part Number. Note the part's FIGURE & ITEM NO.

List 2-2: Frame Assembly - DS/DT

13

2-7 31 2

123-456-789 9 8

40

37

36

39

3.

Find the FIGURE & ITEM NO. on the associated illustration for a pictorial view of the part.

3

38 1

HOW2USE4

Figure 1-2: FINISH AND ACCESSORIESHow To Use Parts Catalog if Part Number is Known

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Model 019 Walkie - General Information Major Sections

Major Sections

1

FINISH AND ACCESSORIESFINISH AND ACCESSORIESFINISH AND ACCESSORIES

FINISH AND ACCESSORIES

FINISH AND ACCESSORIESFINISH AND ACCESSORIES FINISH AND ACCESSORIES FINISH AND ACCESSORIES

FINISH AND ACCESSORIES FINISH AND ACCESSORIES FINISH AND ACCESSORIES FINISH AND ACCESSORIES

MODEL 19 ELF

Figure 1-3: FINISH AND ACCESSORIESMajor Sections

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Model 019 Walkie - General Information Recommended Spare Parts List

Recommended Spare Parts List Description

Part No.

Qty.

Page

Description

Bearing ...................................... 447-043 .............. 2 ....... 4-4 Bearing ...................................... 447-104 .............. 1 ....... 4-4 Bearing ...................................... 447-105 .............. 1 ....... 4-4 Bearing ...................................... 7-441-201/002 .... 1 ....... 4-5 Bearing D.E. (No C.E. Bearing Available)..................................... .................................................. 570-237/215........ 1 ..... 5-10 Bearing, Commutator, End ............. 442-205 ............... 1 ....... 6-2 Bearing, Drive End........................ 442-210 ............... 1 ....... 6-2 Bearing, Non-Shielded .................. 441-015 ............... 2 ....... 7-8 Bearing, Non-Shielded .................. 441-015 ............... 2 ....... 7-9 Bearing, Shield............................. 441-127 ............... 2 ....... 7-8 Bearing, Shield............................. 441-127 ............... 2 ....... 7-9 Bearing, Shield............................. 441-127 ............... 8 ..... 7-10 Bearing, Sleeve ............................ 1025349/007 ...... 2 ..... 7-10 Bearing, Sleeve ............................ 1025349/007 ...... 4 ....... 7-7 Bearing ....................................... 441-015 ............... 2 ..... 7-11 Bearing ....................................... 441-127 ............... 2 ....... 2-3 Bearing ....................................... 441-127 ............... 2 ..... 7-11 Bearing ....................................... 870-613/03.......... 1 ....... 6-8 Brush (4 per) ................................ 570-236/514........ 1 ....... 5-9 Brush Set (Holder and Springs) ....... 560-213/07.......... 1 ....... 6-2 Brush Set ..................................... 570-237/218........ 1 ..... 5-10 Brush Spring (4)............................ 570-446/516........ 1 ....... 5-9 Bushing, Flanged .......................... 1016124 .............. 2 ..... 7-10 Bushing ....................................... 7-460-005/001 ..... 2 ....... 7-1 Bushing ....................................... 7-460-005/002 ..... 2 ....... 7-1 Cam ........................................... 400-059/02 ......... 1 ....... 4-6 Cap, Breather ............................. 850-509 ............... 1 ....... 6-5 Connector, Battery (Gray) .............. 590-701 ............... 1 ....... 5-4 Contact Insulator, Normally Closed Fixed..................................... .................................................. 1-105-218/06 ...... 1 ....... 5-2 Contact, Assembled Normally Closed Fixed .................................................. 1-105-218/05 ....... 1 ....... 5-2 Contact, Moving Assembly ............ 1-105-218/04 ....... 2 ....... 5-2 Control Handle Switch Assembly (Horn)....................................... .................................................. 1016286/003 ...... 1 ....... 3-3 Control Handle Switch Assembly (Lift)........................................... .................................................. 1016286/001 ...... 1 ....... 3-3 Control Handle Switch Assembly (Lower)...................................... .................................................. 1016286/002 ...... 1 ....... 3-3 Diode Assembly............................ 154-010-242......... 1 ....... 5-1 Fuse, 15 Amp (FU3)...................... 590-514 ............... 1 ....... 5-1 Fuse, 150 Amp (FU1) .................... 590-587/109........ 1 ....... 5-1 Fuse, 250 Amp (FU2) .................... 590-587/113........ 1 ....... 5-1 Fuse, 80 Amp (FU4)...................... 590-587/105........ 1 ....... 5-1 Gear, Helical .............................. 400-140 ............... 1 ....... 4-4 Gear, Helical Pinion ..................... 400-139 ............... 1 ....... 4-4 Key ............................................. 850-111 ............... 1 ....... 6-8

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Qty.

Page

Meter, Battery .............................. 870-246 ............... 1....... 5-6 Meter, Hour/Battery With lift Interrupt.......................................... .................................................. 1019477.............. 1....... 5-6 Meter, Hour/Battery ..................... 870-256 ............... 1....... 5-6 Meter, Hour ................................. 870-257 ............... 1....... 5-6 Motor, Drive ................................ 570-867/500.......... ....... 5-9 Ram, Slave .................................. 870-747 ............... 1....... 4-1 Relay ......................................... 1-100-010 ............ 3....... 5-1 Seal Kit ...................................... 1015666/421 ...... 1....... 6-3 Seal Kit ....................................... 1020449/01 ........ 1....... 6-6 Seal Kit ....................................... 870-764/01 ......... 1....... 6-7 Seal, Oil .................................... 530-638 .............. 1 ....... 4-4 Seal, Oil .................................... 530-687 .............. 1 ....... 4-5 Shaft, Drive Wheel ...................... 400-004 ............... 1 ....... 4-4 Shaft, Weldment Bottom Link.......... 850-138-966 ........ 2....... 6-1 Shaft, Wheel, Stainless Steel.......... 850-139-349 ........ 1....... 7-8 Shaft, Wheel, Stainless Steel.......... 850-139-349 ........ 1....... 7-9 Shaft, Wheel, Standard ................ 850-135-634 ........ 1....... 7-8 Shaft, Wheel, Standard ................ 850-135-634 ........ 1....... 7-9 Shoe Assembly ............................ 400-059/05 ........ 2 ....... 4-6 Sleeve, Bearing ............................ 1025349/007 ...... 4....... 7-5 Sleeve, Bearing ............................ 1025349/007 ...... 4....... 7-6 Sleeve, Expando .......................... 611-070/005 ..... 14....... 5-1 Spiral Gear and Pinion Set ........... 950-151 .............. 1 ....... 4-4 Spring, Return ............................. 400-059/06 ........ 2 ....... 4-6 Spring, Return .............................. 1-105-216/07....... 1....... 5-3 Spring, Return .............................. 1-105-218/03 ...... 2....... 5-2 Strainer ....................................... 560-217/09 ......... 1....... 6-2 Switch (Lift Limit) ........................... 1-150-324 ............ 1....... 5-1 Switch Start Service Kit ................. 560-213/06 ......... 1....... 6-2 Switch, Control Handle ................. 1013006/002 ...... 3....... 3-3 Switch, Key, 2 Position .................. 1-150-392 ............ 1....... 5-5 Switch, Key, 3 Position .................. 1-150-391 ............ 1....... 5-5 switch, Rotary, 2 Position............... 1-150-376 ............ 1....... 5-5 Switch, Rotary, 3 Position .............. 1-150-380 ............ 1....... 5-5 Switch......................................... 1-150-324 ............ 1....... 4-1 Throttle Potentiometer .................... 1-120-105 ............ 1....... 5-1 Tip Contact Kit ............................. 1-105-216/01....... 1....... 5-3 Tire, Poly Drive, Cat Yellow............ 632-091/005 ....... 1....... 4-3 Tire, Poly Drive, Red-Orange.......... 632-091/001 ....... 1....... 4-3 Tire, Rubber, Reinforced Fiberglass, Black..................................... .................................................. 630-356/001 ....... 1....... 4-3 Tire, Rubber, Reinforced Fiberglass, White.................................... .................................................. 630-356/002 ....... 1....... 4-3 Tubing, Filter Polyester................... 247-011/005 12 in........ 6-1 Tubing, Filter Polyester................... 247-011/005 14 in........ 6-1 Wheel......................................... 632-421/CR7 ....... 1....... 2-3

1-9

4/12/2007

Model 019 Walkie - General Information Recommended Spare Parts List

4/12/2007

1-10

1072452A

Model 019 Walkie - General Information Recommended Spare Parts List

1072452A

1-11

4/12/2007

Model 019 Walkie - General Information Hardware Parts List

Hardware Parts List Description

Part No.

Qty.

Ball 1/2 in.......................................................850-015 ...........................34 Bolt, Hub........................................................828-003-193......................5 Bolt.................................................................716-116 .............................1 Fitting, Grease................................................840-033 .............................1 Key, Woodruff................................................850-111 .............................1 Nut ................................................................671-015/06 ........................1 Nut ................................................................760-003 .............................1 Nut ................................................................760-148 ............................1 Nut ................................................................760-176 ............................1 Nut, Lock ......................................................760-148 ............................1 Nut, Retainer ..................................................812-029/005 ......................5 Nut .................................................................5-016-004..........................4 Nut .................................................................750-006 ...........................16 Nut .................................................................750-234 ...........................12 Nut .................................................................750-414 .............................4 Nut .................................................................750-419 .............................4 Nut .................................................................760-019 .............................1 Nut .................................................................760-148 .............................2 Nut .................................................................812-029/002 ......................3 Pin, Cotter ......................................................810-910 .............................1 Pin, Spiral.......................................................1026370 ............................2 Pin, Spiral.......................................................810-717 .............................2 Pin, Spiral.......................................................810-747 .............................2 Pin, Yoke .......................................................861-013 .............................1 Pin ..................................................................810-762 .............................4 Pin ..................................................................812-000-178......................1 Ring, Snap......................................................7-810-002/037 ..................1 Screw ............................................................701-243 .............................1 Screw ............................................................5-001-002..........................2 Screw ............................................................710-010 .............................1 Screw ............................................................710-069 ............................8 Screw ............................................................710-141 ............................8 Screw ............................................................743-030 ............................2 Screw ............................................................743-031 ............................5 Screw, Brake Adjustment...............................812-000-176......................1 Screw, Set.......................................................724-372 .............................3 Screw, Set.......................................................724-399 .............................6 Screw, Set.......................................................724-429 .............................6 Screw, Shoulder .............................................1030582 ............................4 Screw, Washer................................................671-012/05 ........................1 Screw .............................................................5-001-008..........................8 Screw .............................................................5-001-009..........................6 Screw .............................................................5-001-016..........................4 Screw .............................................................5-001-024..........................4 Screw .............................................................5-004-017..........................4 Screw .............................................................701-060 .............................4 Screw .............................................................701-062 .............................6 Screw .............................................................701-066 .............................2 Screw .............................................................701-093 .............................2 Screw .............................................................701-095 .............................1 Screw .............................................................701-115 .............................4 Screw .............................................................701-119 .............................2 Screw .............................................................701-123 .............................2 Screw .............................................................701-125 .............................1 Screw .............................................................701-175 .............................1 Screw .............................................................701-190 .............................2 Screw .............................................................701-244 .............................5 Screw .............................................................701-246 .............................9 Screw .............................................................701-384 .............................1

4/12/2007

1-12

Description

1

Part No.

Qty.

Screw .............................................................710-004 .............................4 Screw .............................................................710-006 .............................8 Screw .............................................................710-007 .............................2 Screw .............................................................710-008 .............................2 Screw .............................................................710-010 .............................4 Screw .............................................................710-067 .............................4 Screw .............................................................710-069 ...........................14 Screw .............................................................710-074 .............................2 Screw .............................................................710-127 .............................2 Screw .............................................................710-128 .............................2 Screw .............................................................710-130 .............................4 Screw .............................................................710-134 .............................6 Screw .............................................................710-139 .............................4 Screw .............................................................710-246 .............................3 Screw .............................................................714-129 .............................4 Screw .............................................................714-145 ...........................12 Screw .............................................................714-198 .............................6 Screw .............................................................716-008 .............................8 Screw .............................................................716-137 .............................1 Screw .............................................................724-230 .............................1 Washer ...........................................................671-012/06 ........................2 Washer ...........................................................771-506 ............................4 Washer, Compression.....................................671-015/19 ........................2 Washer, External Tooth..................................774-116 .............................5 Washer, Felt ...................................................1018776 ............................2 Washer, Flat ..................................................5-018-005..........................2 Washer, Flat ...................................................5-018-006..........................9 Washer, Flat ...................................................5-018-007..........................4 Washer, Flat ...................................................5-018-011..........................2 Washer, Flat ...................................................771-007 .............................8 Washer, Flat ...................................................771-009 .............................4 Washer, Flat ...................................................771-012 .............................6 Washer, Flat ...................................................771-019 .............................2 Washer, Flat ...................................................771-023 .............................2 Washer, Flat ...................................................771-033 ...........................14 Washer, Flat ...................................................771-049 .............................2 Washer, Flat ...................................................771-116 ...........................27 Washer, Flat ...................................................771-119 .............................8 Washer, Flat ...................................................771-127 .............................2 Washer, Flat ...................................................771-153 .............................1 Washer, Flat ...................................................771-156 .............................2 Washer, Flat ...................................................771-230 .............................2 Washer, Lock .................................................5-019-006..........................8 Washer, Lock .................................................5-019-007..........................4 Washer, Lock .................................................5-019-008..........................4 Washer, Lock .................................................772-106 .............................8 Washer, Lock .................................................772-109 .............................2 Washer, Lock .................................................772-112 .............................8 Washer, Lock .................................................772-115 ...........................13 Washer, Lock .................................................772-116 ...........................26 Washer, Lock .................................................772-119 ...........................16 Washer, Lock .................................................772-123 ..........................14 Washer, Lock .................................................774-254 .............................1 Washer............................................................5-018-006..........................7 Washer............................................................5-018-012..........................1 Washer............................................................671-015/05 ........................1 Washer............................................................771-173 .............................2 Washer............................................................774-007 .............................4

1072452A

Model 019 Walkie - General Information Hardware Parts List

1072452A

1-13

4/12/2007

Model 019 Walkie - General Information Hardware Parts List

4/12/2007

1-14

1072452A

SECTION 2 Finish and Accessories Tractor Assembly ................................................................................................................................................. 2-3 Caster Installation ................................................................................................................................................ 2-6 Caster Assembly .................................................................................................................................................. 2-8 Cover Kit .......................................................................................................................................................... 2-10 Battery Roller Kit Installation ................................................................................................................................ 2-12 Battery Roller Assembly....................................................................................................................................... 2-14 Finish Instructions ............................................................................................................................................... 2-15

Model 019 Walkie - Finish and Accessories

4/12/2007

2-2

1072452A

Model 019 Walkie - Finish and Accessories Tractor Assembly

Tractor Assembly

2

SEE DETAIL B

SEE DETAIL F

22

A SEE DETAIL A

A SEE DETAIL C

SEE DETAIL E

SEE DETAIL D

W850-200-155-P1 SHT 1 OF 9

Figure 2-1a: Tractor Assembly

1072452A

2-3

4/12/2007

Model 019 Walkie - Finish and Accessories Tractor Assembly

Tractor Assembly 25

26

27

2

8

21

6 14

3

4

11

VIEW A-A

20 30 10

13

19

23

4

DETAIL C DETAIL A

DETAIL B

14

7 11

17

5

15

1 16

2 18 10 13

12

4

9 DETAIL D

DETAIL E

DETAIL F W850-200-155-P2,P3, P4, P5, P6, P7, P8, P9 SHT 2 OF 9

Figure 2-1b: Tractor Assembly

4/12/2007

2-4

1072452A

Model 019 Walkie - Finish and Accessories Tractor Assembly FIGURE 2-1 ITEM NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 30 25 26 27

QTY

PART NUMBER

1 2 1 7 2 2 1 1 2 1 7 4 1 7 4 4 1 1 1 1 1 1 1 2 1 2 2 4

680-816 680-817 701-243 710-069 710-127 710-134 1017612 850-200-031 710-006 760-019 5-018-006 771-116 771-173 772-119 772-123 710-004 Ref 114-006-569/057 850-200-244 850-200-026 850-200-023 850-200-213 030-602-078/004 771-023 Ref 850-200-188 771-016 772-116

DESCRIPTION

USED ON

Link, Offset Link, Connector Chain Screw Screw Screw Screw Door Weldment (includes:) Altered Hinge Screw Nut Washer Washer, Flat Washer Washer, Lock Washer, Lock Screw Brake Installation (See Figure 4-7.)

Chain Anchor, Chain Pump And Motor Assembly, Steer (See Figure 6-4.)

Steer Motor Assembly (See Figure 3-5.)

Reservoir Assembly (See Figure 6-5.)

Hose Assembly Washer, Flat Valve, Orbitrol Assembly (See Figure 6-7.)

Clamp Washer, Flat Washer, Lock

List 2-1: Tractor Assembly

1072452A

2-5

4/12/2007

Model 019 Walkie - Finish and Accessories Caster Installation

Caster Installation

2

4

1

3

2

W671-012

Figure 2-2: Caster Installation FIGURE 2-2 ITEM NO. 1 2 3 4

QTY 2 8 8 AR

PART NUMBER 1019920 710-141 772-123 850-138-244

DESCRIPTION

USED ON

Caster Assembly (Optional) Screw Washer, Lock Shim, Caster

List 2-2: Caster Installation

4/12/2007

2-6

1072452A

Model 019 Walkie - Finish and Accessories Caster Installation

1072452A

2-7

4/12/2007

Model 019 Walkie - Finish and Accessories Caster Assembly

Caster Assembly

2

2 22 23 24 3 23

4

22 26 15 14

5

7

21 16

8

20

9

25

10 11 13 12

6

19

18

17

2123_001A

Figure 2-3: Caster Assembly

4/12/2007

2-8

1072452A

Model 019 Walkie - Finish and Accessories Caster Assembly FIGURE 2-3 ITEM NO.

QTY

PART NUMBER

1019920 2 1 671-015/101 3 1 671-012/03 4 1 671-012/04 5 1 671-012/02 6 1 671-012/05 7 2 671-012/06 8 1 671-012/07 9 1 671-012/08 10 1 671-015/05 11 1 671-015/06 12 1 671-015/07 13 1 671-015/08 14 2 671-012/13 15 2 671-013/01 16 2 671-015/11 17 1 671-015/12 18 2 671-012/16 19 1 671-012/17 1 671-015/15 20 1 671-015/16 1 671-015/17 21 1 671-015/18 22 2 671-015/19 23 2 441-127 24 1 632-421/CR7 25 2 671-012/22 26 1 671-012/32 R= Recommended Spare

DESCRIPTION Caster Assembly Plate Assembly (includes:) Seal, Felt Bearing, Thrust Yoke Weldment Screw, Washer Washer Bearing, Cup Bearing, Cone Washer Nut Pin, Roll Cap, Hub Spring, Compression Spring, Compression Spring, Locator Shroud Assembly (includes:) Bushing Pin Hinge Assembly (Standard) Pin Hinge Assembly (Cold Storage) Axle Assembly (Standard) Axle Assembly (Cold Storage) Pin, Roll Washer, Compression Bearing Wheel Fitting, Grease, Axle Fitting, Grease, Yoke

USED ON

R R

List 2-3: Caster Assembly

1072452A

2-9

4/12/2007

Model 019 Walkie - Finish and Accessories Cover Kit

Cover Kit

2

4

1

5

6

3 2

7

W850-200-185-C

Figure 2-4: Cover Kit

4/12/2007

2-10

1072452A

Model 019 Walkie - Finish and Accessories Cover Kit FIGURE 2-4 ITEM NO. 1 2 3 4 5 6 7

QTY 2 9 5 1 1 1 1

PART NUMBER 1024463 701-244 701-246 812-029/005 1017944 1017656 1017657 1024462

DESCRIPTION

USED ON

Cover Kit Screw Screw Nut, Retainer Cover Cover, Right-Hand Cover, Left-Hand Cover, Center

List 2-4: Cover Kit

1072452A

2-11

4/12/2007

Model 019 Walkie - Finish and Accessories Battery Roller Kit Installation

Battery Roller Kit Installation

3

2

4

5 6 2

W850_138_499A

Figure 2-5: Battery Roller Kit Installation

4/12/2007

2-12

1072452A

Model 019 Walkie - Finish and Accessories Battery Roller Kit Installation FIGURE 2-5 ITEM NO.

QTY

PART NUMBER

850-138-499/001 850-138-499/002 2 1 850-139-155/001 1 850-139-155/002 3 4 828-006-727/012 4 828-006-727/010 4 1 850-138-446/001 1 850-138-446/002 5 4 710-130 6 4 750-419 A= 13.44 in. Battery Compartment B= 9.19 in. Battery Compartment

DESCRIPTION Battery Roller Kit Installation Battery Roller Kit Installation Gate, Battery Gate, Battery Roller Assembly Roller Assembly Frame Weldment, Battery Roller Frame Weldment, Battery Roller Screw Nut

USED ON A B A B A B A B

List 2-5: Battery Roller Kit Installation

1072452A

2-13

4/12/2007

Model 019 Walkie - Finish and Accessories Battery Roller Assembly

Battery Roller Assembly

2

4 5 1

2

1

3 5 4

R828_006_727

Figure 2-6: Battery Roller Assembly FIGURE 2-6 ITEM NO.

QTY

PART NUMBER

828-006-727/ 2 828-006-726 1 828-001-429/010 1 828-001-429/006 3 1 828-001-335/007 1 828-001-335/006 4 1 810-488/014 5 2 771-127 A= 13.44 in. Battery Compartment B= 9.19 in. Battery Compartment 1 2

DESCRIPTION Battery Roller Assembly Roller, Battery Pipe, Spacer Pipe, Spacer Shaft, Roller Shaft, Roller Ring, Push on Retainer Washer, Flat

USED ON

A B A B

List 2-6: Battery Roller Assembly

4/12/2007

2-14

1072452A

Model 019 Walkie - Finish and Accessories Finish Instructions

Finish Instructions 42

See Detail A

23 See Detail G

A

41

2

A 14

2 4 39 38 6

9

See Detail F

7

10

17 22

See Detail B

DETAIL B (INSIDE OF DOOR)

VIEW C-C

VIEW A

16

21

Item 21 Inside Of Door

35

30

34

31

37 33

14

8 11

3

12

15 13

DETAIL A

See Detail D

24

See Detail C

VIEW A-A

1

5 See Detail E 25

W850-200-160-V1 SHT 1 OF 30

Figure 2-7a: Finish Instructions

1072452A

2-15

4/12/2007

Model 019 Walkie - Finish and Accessories Finish Instructions

Finish Instructions

2

24

1

DETAIL C 17

DETAIL D

23

22

25

DETAIL F

DETAIL G 32

36

VIEW A DETAIL E W360-028 SHT 8 OF 30

Figure 2-7b: Finish Instructions

4/12/2007

2-16

1072452A

Model 019 Walkie - Finish and Accessories Finish Instructions

Finish Instructions

Item 6 - P/N 411-680

2

Item 7- P/N 411--681

Item 38 - P/N 412-900

Item 39 - P/N 412-899 (Cold Storage)

Do not connect charger to truck connector.

411-552

Item 31- P/N 411-552

Item 8 - P/N 411-873 Item 33 - P/N 412-887 411-680 SHT 14 OF 30

Figure 2-7c: Finish Instructions

1072452A

2-17

4/12/2007

Model 019 Walkie - Finish and Accessories Finish Instructions

Finish Instructions

2

Item 11 - P/N 412-582

Item 9 - P/N 412-525 Item 12 - P/N 412-912

Item 14 - 412-831

Item 10 - P/N 412-526 Item 20 - P/N 114-009-503 MOUNTED ON MOTOR Item 36 - P/N 411-773 W412-582-B SHT 21 OF 30

Figure 2-7d: Finish Instructions

4/12/2007

2-18

1072452A

Model 019 Walkie - Finish and Accessories Finish Instructions FIGURE 2-7 QTY ITEM NO. 1 2 2 2 3 1 4 AR 5 AR 6 1 7 1 8 1 9 1 10 1 11 1 12 1 13 1 14 1 15 1 16 1 17 1 20 1 21 1 22 1 23 1 24 1 25 1 30 1 31 1 32 1 33 1 34 1 35 1 36 1 37 1 38 1 39 1 41 1 42 1 A= Cold Storage B= Bilingual

PART NUMBER 360-028/001 411-511/021 411-511/039 411-511/121 411-511/139 411-680 411-681 411-873 412-525 412-526 412-582 412-912 760-148 412-831 771-137 850-111 950-227 114-009-503 Ref 828-006-843 850-200-024 1017757 828-004-287 411-534 411-552 411-587/001 412-887 411-633 411-637/002 411-773 412-888 412-900 412-899 590-732 10405576/001

DESCRIPTION Guard, Cable Decal, Raymond, White Decal, Raymond, White Decal, Raymond, Black Decal, Raymond, Black Decal, Operator Instructions Manual Decal, Manual Replacement Decal, Elf, Rider Decal, Fault Code Decal, Installation Checkout Decal, Control Decal, ISO 9001/14001 Nut Plate, Specification Lower Lift Spacer Key, Woodruff Bag, Case Plate, Motor Specification Wheel, Steer Assembly (See Figure 3-4.)

Pocket, Manual Pad, Leg Guard Pad, Floor, Ergo Pad, Back Decal, Emergency Disconnect Decal, Warning Decal, No Riding Decal, Warning, Operation, English Decal, Warning-Charger, Bilingual Decal, Emergency Disconnect, Bilingual Decal, No Riding, Bilingual Decal, Warning-Operation, Bilingual Decal, Lubrication Decal, Lubrication Handle, Release Handle, Release (SB 350)

USED ON

B B B B A

List 2-7: Finish Instructions

1072452A

2-19

4/12/2007

Model 019 Walkie - Finish and Accessories Finish Instructions

4/12/2007

2-20

1072452A

Model 019 Walkie - Steering and Controls

SECTION 3 Steering and Controls Handle Installation ............................................................................................................................................... 3-2 Controller Assembly ............................................................................................................................................. 3-4 Control Handle Assembly...................................................................................................................................... 3-6 Steer Wheel Assembly.......................................................................................................................................... 3-8 Steer Motor Assembly......................................................................................................................................... 3-10

1072452A

3-1

4/12/2007

Model 019 Walkie - Steering and Controls Handle Installation

Handle Installation

3

1 10 7

3 6

2 5

8 4

9

1040571

Figure 3-1: Handle Installation

4/12/2007

3-2

1072452A

Model 019 Walkie - Steering and Controls Handle Installation FIGURE 3-1 ITEM NO. 1 2 3 4 5 6 7 8 9 10

QTY 3 3 3 3 3 3 3 1 1 1 1

PART NUMBER 701-244 710-010 710-069 771-116 772-116 772-119 812-029/002 850-200-251 1040572/001 1040572/002 1018127

DESCRIPTION

USED ON

Screw Screw Screw Washer, Flat Washer, Flat Washer, Lock Nut Controller Assembly (See Figure 3-2.)

Plate, Top Weldment Plate, Top Weldment Cover, Controller

List 3-1: Handle Installation

1072452A

3-3

4/12/2007

Model 019 Walkie - Steering and Controls Controller Assembly

Controller Assembly

3

20

19

18

17 4

5

8 3

12

7

8

10

2

11

16 13

6 14

1

W850-200-251-A

Figure 3-2: Controller Assembly

4/12/2007

3-4

1072452A

Model 019 Walkie - Steering and Controls Controller Assembly FIGURE 3-2 ITEM NO.

QTY

1 1 2 1 3 1 4 1 5 1 6 1 7 4 8 2 9 Ref 10 2 11 2 12 4 13 1 14 1 15 Ref 16 1 17 1 18 1 19 3 20 1 A= Standard B= Cold Storage

PART NUMBER 850-200-251 850-200-199 1023345 830-345 771-153 850-200-237 850-200-211 701-060 462-068 850-200-143/001 710-008 772-116 774-007 850-135-946 724-230 850-200-143/002 774-123 850-200-250 716-116 771-116 460-654

DESCRIPTION Controller Assembly Handle, Mount, Weldment Control Handle Assembly (See Figure 3-3.)

Spring, Return Washer, Flat Lever, Cam Return Bracket, Pot Mounting Screw Bushing, Flanged Harness, Travel (See Figure 5-1b.) (Not Shown) Screw Washer, Lock Washer Gear, Potentiometer Screw Harness, Travel (See Figure 5-1b.) (Not Shown) Washer, Lock Plate, End Bolt Washer, Flat Bearing, Self Aligning

USED ON

A

B

List 3-2: Controller Assembly

1072452A

3-5

4/12/2007

Model 019 Walkie - Steering and Controls Control Handle Assembly

Control Handle Assembly

6

3

5

7

1 2

8

4

1023345_B

Figure 3-3: Control Handle Assembly

4/12/2007

3-6

1072452A

Model 019 Walkie - Steering and Controls Control Handle Assembly FIGURE 3-3 ITEM NO.

QTY

PART NUMBER

1023345 1 1 1-012-339/005 2 6 1-012-340/002 4 3 611-029 5 1 1018291 6 1 1016286/003 7 1 1016286/001 8 1 1016286/002 9 3 1013006/002 R= Recommended Spare

DESCRIPTION Control Handle Assembly Connector Pin, Connector Strap Control Handle Control Handle Switch Assembly (Horn) Control Handle Switch Assembly (Lift) Control Handle Switch Assembly (Lower) Switch, Control Handle (Not Shown)

USED ON

R R R R

List 3-3: Control Handle Assembly

1072452A

3-7

4/12/2007

Model 019 Walkie - Steering and Controls Steer Wheel Assembly

Steer Wheel Assembly

3

3 4 5 2

1

W828-004-686-D

Figure 3-4: Steer Wheel Assembly

4/12/2007

3-8

1072452A

Model 019 Walkie - Steering and Controls Steer Wheel Assembly FIGURE 3-4 ITEM NO. 1 2 3 4 5

QTY 1 1 1 1 1

PART NUMBER 828-004-686 828-004-687 828-005-714 828-005-715 716-137 828-005-716

DESCRIPTION

USED ON

Wheel Assembly, Steer Wheel, Steer Knob, Steer Plug, Dome Screw Plug, Center

List 3-4: Steer Wheel Assembly

1072452A

3-9

4/12/2007

Model 019 Walkie - Steering and Controls Steer Motor Assembly

Steer Motor Assembly

3

9 11

10

1 4

6

8

5 7

3

2

1021812_B

Figure 3-5: Steer Motor Assembly

4/12/2007

3-10

1072452A

Model 019 Walkie - Steering and Controls Steer Motor Assembly FIGURE 3-5 ITEM NO. 1 2 3 4 5 6 7 8 9 10 11

QTY 1 1 4 2 1 1 1 1 2 1 1

PART NUMBER 1021812 401-165/001 710-010 714-129 724-372 771-116 771-173 772-116 772-123 792-557 850-200-009 1020450

DESCRIPTION

USED ON

Steer Motor Assembly Sprocket Screw Screw Screw, Set Washer, Flat Washer Washer, Lock Washer, Lock Fitting Bracket, Mounting Hydraulic Motor (See Figure 6-6.)

List 3-5: Steer Motor Assembly

1072452A

3-11

4/12/2007

Model 019 Walkie - Steering and Controls Steer Motor Assembly

4/12/2007

3-12

1072452A

SECTION 4 Drive and Brake Drive and Brake Assembly .................................................................................................................................... 4-3 Drive Unit Assembly ............................................................................................................................................. 4-6 Drive Wheel Assembly.......................................................................................................................................... 4-8 Lower Drive Unit Assembly .................................................................................................................................. 4-10 Drive Unit Subassembly ...................................................................................................................................... 4-12 Brake Assembly with Deadman............................................................................................................................ 4-14 Brake Installation................................................................................................................................................ 4-16

Model 019 Walkie - Drive and Brake

4/12/2007

4-2

1072452A

Model 019 Walkie - Drive and Brake Drive and Brake Assembly

Drive and Brake Assembly

4

17 19 3

2

29 31 30 1

15

22 25

W850-200-283-C SHT 1 OF 2

Figure 4-1a: Drive and Brake Assembly

1072452A

4-3

4/12/2007

Model 019 Walkie - Drive and Brake Drive and Brake Assembly

Drive and Brake Assembly

4

23 16 14

26 24

12 8

25

5 27

13 28

6

10

9

21 2 11

W850-200-283-C-PG2 SHT 2 OF 2

Figure 4-1b: Drive and Brake Assembly

4/12/2007

4-4

1072452A

Model 019 Walkie - Drive and Brake Drive and Brake Assembly FIGURE 4-1 ITEM NO.

QTY

PART NUMBER 850-200-283/ Ref 850-200-173 710-134 724-372 812-000-176 1-150-324 812-000-178 810-910 830-185 774-254 870-747 870-846 850-111 760-148 710-069 400-060 828-001-514 714-198 870-860 710-128 774-123 792-350 850-010-110 812-000-177 710-139 771-023 850-200-247

1 1 2 1 3 4 5 1 6 1 8 1 9 1 10 1 11 1 12 1 13 1 14 1 15 1 16 1 17 4 19 1 21 1 22 6 23 1 24 2 25 1 26 1 27 1 28 1 29 4 30 4 31 1 A= Cold Storage B= Standard R= Recommended Spare

DESCRIPTION Drive and Brake Assembly Drive Unit Assembly (See Figure 4-2.)

Plate, Mount Weldment Screw Screw, Set Screw, Brake Adjustment Switch Pin Pin, Cotter Spring Washer, Lock Ram, Slave Drum, Brake Key, Woodruff Nut Screw Brake Shoe Assembly (See Figure 4-6.)

Clevis Weldment Screw Drum, Brake Screw Washer Elbow Pad, Locking Rod, Push Screw Washer, Flat Ring Adapter, Weldment

USED ON

B, R

R B

A

List 4-1: Drive and Brake Assembly

1072452A

4-5

4/12/2007

Model 019 Walkie - Drive and Brake Drive Unit Assembly

Drive Unit Assembly

4

9 5 11

4

1

5

2

3

7

W850-200-282-A

Figure 4-2: Drive Unit Assembly

4/12/2007

4-6

1072452A

Model 019 Walkie - Drive and Brake Drive Unit Assembly FIGURE 4-2 ITEM NO.

QTY

PART NUMBER

DESCRIPTION

1 2 3

1 1 1 1

850-200-282 Ref 850-138-735/017 850-138-837/001 850-138-837/002

4 5 7 9 11

3 13 5 4 1

710-246 772-115 828-003-193 710-252 850-200-179

Drive Unit Assembly Motor Subassembly, Drive (See Figure 4-5.)

Lower Drive Unit Assembly (See Figure 4-4.)

Wheel, Drive Assembly, Black Rubber (See Figure 4-3.)

Wheel, Drive Assembly, White Rubber, Non Marking (See Figure 4-3.)

Screw Washer, Lock Bolt, Hub Screw Plate, Adapter Weldment

USED ON

List 4-2: Drive Unit Assembly

1072452A

4-7

4/12/2007

Model 019 Walkie - Drive and Brake Drive Wheel Assembly

Drive Wheel Assembly

4

1

2

3

W850-138-837-C

Figure 4-3: Drive Wheel Assembly

4/12/2007

4-8

1072452A

Model 019 Walkie - Drive and Brake Drive Wheel Assembly FIGURE 4-3 ITEM NO.

QTY

PART NUMBER

1 850-138-837/001 1 850-138-837/002 1 1 632-091/001 1 632-091/005 1 632-168 1 632-169 1 632-170 2 1 630-356/001 1 630-356/002 3 1 850-138-111 R= Recommended Spare

DESCRIPTION Wheel, Drive Assembly, Black Rubber Wheel, Drive Assembly, White Rubber, Non Marking Tire, Poly Drive, Red-Orange Tire, Poly Drive, Cat Yellow Tire, Poly (Diamond Groove) Tire, Poly (Razor Siped) Tire, Poly (Single Center Groove) Tire, Rubber, Reinforced Fiberglass, Black Tire, Rubber, Reinforced Fiberglass, White Hub, Wheel Machine

USED ON

R R

R R

List 4-3: Drive Wheel Assembly

1072452A

4-9

4/12/2007

Model 019 Walkie - Drive and Brake Lower Drive Unit Assembly

Lower Drive Unit Assembly

4

10 8 28

27 13

22 18

19

20

21 01a 12 01b

11 3 6 24

17

25

16

15

4

14

33

29

5

2

7 23 9 31 32 34

W850-138-735-C

Figure 4-4: Lower Drive Unit Assembly

4/12/2007

4-10

1072452A

Model 019 Walkie - Drive and Brake Lower Drive Unit Assembly FIGURE 4-4 ITEM NO.

QTY

PART NUMBER

850-138-735/017 01a 1 400-139 01b 1 400-140 2 1 950-151 3 1 850-138-732 4 1 850-135-429 5 1 1015879 6 1 782-416 7 34 850-015 8 1 400-004 9 1 850-138-730 10 2 782-424 11 2 447-043 12 1 447-105 13 1 447-104 14 AR 850-409/002 15 AR 850-409/003 16 AR 850-409/008 17 AR 850-409/015 18 AR 850-413/002 19 AR 850-413/003 20 AR 850-413/008 21 AR 850-413/015 22 1 760-148 23 1 1030931 24 1 760-176 25 35 850-017 27 1 530-638 28 1 782-405 29 8 710-069 31 2 771-019 32 1 840-059 33 1 840-038 34 2 810-717 R= Recommended Spare

DESCRIPTION Drive Unit, Lower Gear, Helical Pinion Gear, Helical Spiral Gear and Pinion Set Case, Main Cover Plug, Filler Plug, Hex Ball 1/2 in.

Shaft, Drive Wheel Ring, Slewing Machined Plug, Pipe Bearing Bearing Bearing Shim Shim Shim Shim Shim Shim Shim Shim Nut Ring, Kit Set Nut Ball 9/16 in.

Seal, Oil Plug, Vent Screw Washer, Flat Fitting, Grease Fitting, Grease Pin, Spiral

USED ON R R R

R

R R R

R

List 4-4: Lower Drive Unit Assembly

1072452A

4-11

4/12/2007

Model 019 Walkie - Drive and Brake Drive Unit Subassembly

Drive Unit Subassembly

4

1

5

2

4 7

6

3

11

9

10

W850-138-882,912-A

Figure 4-5: Drive Unit Subassembly

4/12/2007

4-12

1072452A

Model 019 Walkie - Drive and Brake Drive Unit Subassembly FIGURE 4-5 QTY PART NUMBER ITEM NO. 1 1 570-867/500 2 1 7-850-100/015 3 1 760-148 4 1 7-810-002/037 5 1 7-441-201/002 6 1 850-137-805 7 1 530-687 9 5 743-031 10 2 743-030 11 4 771-506 R= Recommended Spare

DESCRIPTION Motor, Drive, 24 Volt (See Figure 5-9.)

Key, Woodruff Nut, Lock Ring, Snap Bearing Cover, Top Seal, Oil Screw Screw Washer

USED ON

R R

List 4-5: Drive Unit Subassembly

1072452A

4-13

4/12/2007

Model 019 Walkie - Drive and Brake Brake Assembly with Deadman

Brake Assembly with Deadman

4

2 5 1 3 6

4

W400-060

Figure 4-6: Brake Assembly with Deadman

4/12/2007

4-14

1072452A

Model 019 Walkie - Drive and Brake Brake Assembly with Deadman FIGURE 4-6 ITEM NO.

QTY

PART NUMBER

400-060 1 1 400-060/01 2 1 400-059/02 3 1 400-059/94 4 1 400-059/04 5 2 400-059/05 6 2 400-059/06 R= Recommended Spare

DESCRIPTION Brake Assembly Plate, Backing Cam Lever Clip Shoe Assembly Spring, Return

USED ON

R

R R

List 4-6: Brake Assembly with Deadman

1072452A

4-15

4/12/2007

Model 019 Walkie - Drive and Brake Brake Installation

Brake Installation

4

13 12 14

18

17 19 4

3

21

16

20 5 6

8

7 15 9 10 1

11

W850-200-224-C

Figure 4-7: Brake Installation

4/12/2007

4-16

1072452A

Model 019 Walkie - Drive and Brake Brake Installation FIGURE 4-7 ITEM NO. 1 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21

QTY 1 2 2 1 1 1 1 1 1 1 1 1 1 2 1 1 1 4 in.

1 2

PART NUMBER 114-009-192 772-119 710-074 792-391 5-018-012 830-129 5-018-006 861-013 810-910 840-033 701-125 760-003 701-175 771-119 870-896/004 870-903 828-006-667 820-611/001 792-641 811-932/001

DESCRIPTION

USED ON

Brake, Pedal Weldment Washer, Lock Screw Connector, Hydraulic Washer Spring, Hose Take up Washer, Flat Pin, Yoke Pin, Cotter Fitting, Grease Screw Nut Screw Washer, Flat Cylinder Assembly Reservoir Bracket, Reservoir Hose Fitting Clamp, Hose

List 4-7: Brake Installation

1072452A

4-17

4/12/2007

Model 019 Walkie - Drive and Brake Brake Installation

4/12/2007

4-18

1072452A

SECTION 5 Electrical Components and Systems Electrical System .................................................................................................................................................. 5-3 Forward/Reverse Contactor Assembly .................................................................................................................. 5-12 Contactor Assembly ........................................................................................................................................... 5-14 Battery Connector Assembly ................................................................................................................................ 5-16 Ignition Switch ................................................................................................................................................... 5-18 Meter Installation ............................................................................................................................................... 5-19 Maintenance Tool, programmable ....................................................................................................................... 5-20 Horn Assembly Installation .................................................................................................................................. 5-21 Drive Motor....................................................................................................................................................... 5-22 Auxiliary Motor ................................................................................................................................................. 5-24

Model 019 Walkie - Electrical Components and Systems

4/12/2007

5-2

1072452A

Model 019 Walkie - Electrical Components and Systems Electrical System

Electrical System

7

5

8

9

6

23

25

24

34 35 95

DETAIL E

91

31 33 32

DETAIL F

See Detail F

30

90

See Detail E

See Detail G

94

See Detail D

93

65

97

68

98

64

69

99

101 102

DETAIL D

52 51

66

86

67

See Detail C

See Detail B

See Detail A

53 54

20 41 4

10

DETAIL A

46

17

11

7

DETAIL B

24

23

61

DETAIL C W850-200-306-C SHT 1 OF 4

Figure 5-1a: Electrical System

1072452A

5-3

4/12/2007

Model 019 Walkie - Electrical Components and Systems Electrical System

Electrical System

60

56

23

62

58

59

50

55

5

45

16

22

1

3 5

21

25

23

24

39

12

29

26 2

19

47

13

48

28 27 14

40

19

20

38

42 43

44

44

DETAIL G W850-200-283-C-PG2 SHT 2 OF 4

Figure 5-1b: Electrical System

4/12/2007

5-4

1072452A

Model 019 Walkie - Electrical Components and Systems Electrical System

Electrical System

5

69

21 3

69 24

83

100 39

69

25

43 85

36 49

57 40

38

23

23

AUXILIARY MOTOR

AUXILIARY MOTOR LOCATION W850-200-306-C, 4572_015SHT 3 OF 4

Figure 5-1c: Electrical System

1072452A

5-5

4/12/2007

Model 019 Walkie - Electrical Components and Systems Electrical System

Electrical System

5

72

103

89 81 71

74 75 76 77

85

78 79 83 88

70 73 80 82 87 84

Auxiliary Mounting Plate 4572_015 SHT 4 OF 4

Figure 5-1d: Electrical System

4/12/2007

5-6

1072452A

Model 019 Walkie - Electrical Components and Systems Electrical System FIGURE 5-1 ITEM NO. 1 2 3 4 5 6 7 8 9 10 11

QTY

PART NUMBER

1 1 3 1 1 1 2 AR AR 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 4 2 3 3 13 7 7 4 4 4 5 14 2

1017150 1-105-218 1-074-104/001 590-514 590-587/113 850-200-144 811-326 611-028 611-044 850-136-863 850-200-252 F23-023-525/511 F23-021-520/512 F23-023-490/513 F23-023-480/514 B23-034-070/515 B23-106-070/516 B24-034-355/286 B24-020-315/272 B25-020-560/122 B25-022-090/153 B25-076-710/154 B25-020-560/122 850-136-840 850-136-846 850-136-847 701-190 710-007 701-115 772-112 724-399 724-429 772-116 771-116 750-006 710-067 772-119 750-414 710-006 611-070/005 701-066

12 13 14 16 17 19 20 21 22 23 24 25 26 27 28 29 30 31 A= Standard B= Cold Storage C= Standard Rabbit Forward/Reverse D= Cold Storage Rabbit Forward/Reverse R= Recommended Spare

DESCRIPTION Motor Controller Contactor (Forward/Reverse) Standoff (Fuse) Fuse, 15 Amp (FU3) Fuse, 250 Amp (FU2) Harness, Key Meter Clamp, Cable Strap Strap, Mounting Block, Fuse High Power Cable Assembly (includes:) Cable Assembly (M2-1 To S2) Cable Assembly (RFW To S1) Cable Assembly (M1-3 To A2) Cable Assembly (M-1 To A1) Cable Assembly (M1-1 To FU2-2) Cable Assembly (RFW To M1-2) Cable Assembly (P1 To FU1-2) Cable Assembly (B- To MP-2) Cable Assembly (MX1 To B-) Cable Assembly (MX2 To M4-2) Cable Assembly (B+ To FU4-1) Cable Assembly (MX1 To B-) Bus Bar (B- CTRL To BATT) Bus Bar (B+ CTRL To M1-1) Bus Bar (A2 CTRL To M1-3) Screw Screw Screw Washer, Lock Screw, Set Screw, Set Washer, Lock Washer, Flat Nut Screw Washer, Lock Nut Screw Sleeve, Expando Screw

USED ON

R R

R

List 5-1: Electrical System (Sheet 1 of 4)

1072452A

5-7

4/12/2007

Model 019 Walkie - Electrical Components and Systems Electrical System FIGURE 5-1 QTY PART NUMBER ITEM NO. 32 2 772-106 33 1 1-030-001 34 1 1-030-002 35 2 828-006-317 36 4 750-206 38 2 771-012 39 2 774-116 40 1 1-105-216 41 1 1-113-008 42 1 850-136-844 43 1 850-136-845 44 1 850-136-854 45 1 Ref 46 2 701-123 47 4 772-112 48 2 771-012 49 1 771-049 50 1 590-587/109 51 1 850-136-425/002 52 1 850-136-319 53 1 1-150-324 54 1 850-135-746 55 1 1-074-104/001 56 1 724-399 57 1 724-429 58 3 772-116 59 3 771-116 60 2 750-006 61 1 710-006 62 1 774-116 64 3 1-100-010 65 1 154-010-242 66 6 701-062 67 8 771-007 68 1 701-384 69 1 771-009 70 1 1-105-216 71 1 850-200-034 73 1 771-049 74 2 1-074-104/001 75 2 724-399 A= Standard B= Cold Storage C= Standard Rabbit Forward/Reverse D= Cold Storage Rabbit Forward/Reverse R= Recommended Spare

DESCRIPTION Washer, Lock Terminal Strip (TS2) Insulator Terminal Strip (TS2) Ring, 1.75 in. I.D. Nut Washer, Flat Washer, External Tooth Contactor, Field Weaken (See Figure 5-3.)

Resistor (Field Weaken) Bus Bar (M1-4 To M2-1) Bus Bar (M2-2 To Resistor) Diode Assembly Battery Connector Assembly (See Figure 5-4.)

Screw Washer, Lock Washer, Flat Washer, Flat Fuse, 150 Amp (FU1) Assembly, Wire Snubber Suppressor Assembly Switch (Lift Limit) Bracket, Switch Standoff (Fuse) Screw, Set Screw, Set Washer, Lock Washer, Flat Nut Screw Washer, External Tooth Relay Diode Assembly Screw Washer, Flat Screw Washer, Flat Contactor Auxiliary Power (See Figure 5-3.)

Module Assembly, Auxiliary Delay Washer, Flat Standoff (Fuse) Screw, Set

USED ON

R

R

R R

List 5-1: Electrical System (Sheet 2 of 4)

4/12/2007

5-8

1072452A

Model 019 Walkie - Electrical Components and Systems Electrical System FIGURE 5-1 ITEM NO. 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91

93 94 95

QTY

PART NUMBER

2 2 3 3 2 1 2 1 1 1 6 2 2 1 1 1 1 1 2 2 2 2 1 7 1 1 1 1 1 2 2 2 2 2 4 3 1 1 2 2 2

724-429 772-116 771-116 750-006 701-119 701-095 772-112 590-587/105 850-136-845 850-200-138 772-106 771-012 774-116 771-009 850-136-884 850-200-143/001 1-120-105 850-200-195 1-150-383 1-150-386 701-314 750-036 1-012-434/008 1-012-435 850-200-145 850-136-885 850-200-143/002 1-120-105 850-200-195 1-150-383 1-150-386 701-314 750-036 1-012-450/004 1-012-451 1-012-452 1-012-459/001 850-200-203 701-093 771-009 772-109

97 98 99 100 A= Standard B= Cold Storage C= Standard Rabbit Forward/Reverse D= Cold Storage Rabbit Forward/Reverse R= Recommended Spare

DESCRIPTION Screw, Set Washer, Lock Washer, Flat Nut Screw Screw Washer, Lock Fuse, 80 Amp (FU4) Bus Bar (FU4-2 To M4-1) Harness, Auxiliary Contactor Washer, Lock Washer, Flat Washer, External Tooth Washer, Flat Harness, Main Harness, Travel (includes:) Throttle Potentiometer Bracket Switch Boot Screw Nut Connector (P6) Contact Pin Harness, External Function Harness, Main Harness, Travel (includes:) Throttle, Potentiometer Bracket Switch Boot Screw Nut Connector (J6) Contact Pin (Surseal) (J6) Contact Socket (Surseal) (J6) Plug, Sealing (Surseal) (J6) Harness, External Function Screw Washer, Flat Washer, Lock

USED ON

R

A, C A, C R

A, C B, D B, D

B, D

List 5-1: Electrical System (Sheet 3 of 4)

1072452A

5-9

4/12/2007

Model 019 Walkie - Electrical Components and Systems Electrical System FIGURE 5-1 QTY PART NUMBER ITEM NO. 101 1 850-200-312/001 102 1 850-200-312/002 103 1 412-425 A= Standard B= Cold Storage C= Standard Rabbit Forward/Reverse D= Cold Storage Rabbit Forward/Reverse R= Recommended Spare

DESCRIPTION Harness, Function Relay TF Harness, Function Relay TF/FF Decal, High Speed Warning

USED ON A, B C, D

List 5-1: Electrical System (Sheet 4 of 4)

4/12/2007

5-10

1072452A

Model 019 Walkie - Electrical Components and Systems Electrical System

1072452A

5-11

4/12/2007

Model 019 Walkie - Electrical Components and Systems Forward/Reverse Contactor Assembly

Forward/Reverse Contactor Assembly

5

2 1

3

4 5

2

6 7

8 10 9

W1105216

Figure 5-2: Forward/Reverse Contactor Assembly

4/12/2007

5-12

1072452A

Model 019 Walkie - Electrical Components and Systems Forward/Reverse Contactor Assembly FIGURE 5-2 ITEM NO.

QTY

PART NUMBER

1-105-218 1 6 1-105-216/06 2 1 1-105-218/01 3 1 1-105-218/02 4 2 1-105-218/03 5 2 1-105-218/04 6 1 1-105-218/05 7 1 1-105-218/06 8 2 1-105-218/07 9 1 1-105-218/08 10 1 1-105-218/09 R= Recommended Spare

DESCRIPTION Contactor Assembly, Forward/Reverse Screw, Top Cover, Fixed Hardware kit Cover, Assembled Top Spring, Return Contact, Moving Assembly Contact, Assembled Normally Closed Fixed Contact Insulator, Normally Closed Fixed Contact Peg, Normally Closed Fixed Assembled Coil and Frame Without Bracket Contactor Auxiliary Power

USED ON

R R R R

List 5-2: Forward/Reverse Contactor Assembly

1072452A

5-13

4/12/2007

Model 019 Walkie - Electrical Components and Systems Contactor Assembly

Contactor Assembly

5

4

3

5

1

7

W1105218

Figure 5-3: Contactor Assembly

4/12/2007

5-14

1072452A

Model 019 Walkie - Electrical Components and Systems Contactor Assembly FIGURE 5-3 ITEM NO.

QTY

PART NUMBER

1-105-216 1 1 1-105-216/01 2 1 1-105-216/04 3 1 1-105-216/05 4 2 1-105-216/06 5 1 1-105-216/07 7 1 1-105-216/09 R= Recommended Spare

DESCRIPTION Contactor Assembly Tip Contact Kit Switch Actuator/Screw Assembly (Not Shown) Cover, Top Screw, Top Cover Fixing Spring, Return Magnet and Frame

USED ON R

R

List 5-3: Contactor Assembly

1072452A

5-15

4/12/2007

Model 019 Walkie - Electrical Components and Systems Battery Connector Assembly

Battery Connector Assembly

5

2

3

4

1

W850-200-136

Figure 5-4: Battery Connector Assembly

4/12/2007

5-16

1072452A

Model 019 Walkie - Electrical Components and Systems Battery Connector Assembly FIGURE 5-4 ITEM NO. 1

2 3 4

QTY

PART NUMBER

1 1 1 1 1 1 1 1 1 1 1 1 2 2

590-701 590-728 590-703 590-704 590-755/001 590-755/002 590-755/003 590-755/004 B23-004-080/420 B22-004-080/001 B23-001-110/419 B22-001-110/003 853-032-065 590-735

DESCRIPTION Connector, Battery (Gray) Connector, Battery (Blue) Connector, Battery (Red) Connector, Battery (Yellow) Connector, Battery (Gray) Connector, Battery (Blue) Connector, Battery (Red) Connector, Battery (Yellow) Cable Assembly (B+) Cable Assembly (B+) Cable Assembly (B-) Cable Assembly (B-) Sleeve Sleeve

USED ON R A A A B B B B A B A B A B

A= SB 175 B= SB 350 R= Recommended Spare

List 5-4: Battery Connector Assembly

1072452A

5-17

4/12/2007

Model 019 Walkie - Electrical Components and Systems Ignition Switch

Ignition Switch

5

1

2

3

4

W850-136-586

Figure 5-5: Ignition Switch FIGURE 5-5 ITEM NO.

QTY

PART NUMBER

850-136-586/001 1 1 1-150-391 2 1 1-150-392 3 1 1-150-380 4 1 1-150-376 5 1 412-657 6 1 412-658 7 1 223-000-916 A= With Turtle Speed (Keyed) B= Without Turtle Speed (Keyed) C= With Turtle Speed (Keyless) D= Without Turtle Speed (Keyless) E= EE (Electrically Enclosed) R= Recommended Spare

DESCRIPTION Switch, Ignition Switch, Key, 3 Position Switch, Key, 2 Position Switch, Rotary, 3 Position Switch, Rotary, 2 Position Decal, 3 Position Decal, 2 Position Key Switch, 2 Position EE

USED ON A, R B, R C, R D, R A, C B, D E

List 5-5: Ignition Switch

4/12/2007

5-18

1072452A

Model 019 Walkie - Electrical Components and Systems Meter Installation

Meter Installation

1

5

4

3 5

2

W850-139-183-A1X

Figure 5-6: Meter Installation FIGURE 5-6 QTY PART NUMBER ITEM NO. 1 1 870-257 2 1 870-246 3 1 870-256 4 1 1019477 5 1 900-274 6 1 850-200-201 R= Recommended Spare

DESCRIPTION Meter, Hour Meter, Battery Meter, Hour/Battery Meter, Hour/Battery With lift Interrupt Cover, Button Harness, Hour/Battery With Lift Interrupt (Not Shown)

USED ON R R R R

List 5-6: Meter Installation

1072452A

5-19

4/12/2007

Model 019 Walkie - Electrical Components and Systems Maintenance Tool, programmable

Maintenance Tool, programmable

1

5

2

10010_000

Figure 5-7: Maintenance Tool, programmable FIGURE 5-7 ITEM NO.

QTY

1 2

1 1

PART NUMBER 950-185/004 950-181 950-182

DESCRIPTION

USED ON

Programmable, Maintenance Tool (includes Items 1 and 2) Cable, 4K Cable, 6K and 8K

List 5-7: Maintenance Tool, programmable

4/12/2007

5-20

1072452A

Model 019 Walkie - Electrical Components and Systems Horn Assembly Installation

Horn Assembly Installation

5

4

5

3

2 1

W850-138-418-B

Figure 5-8: Horn Assembly Installation FIGURE 5-8 ITEM NO.

QTY

1 2 3 4 5

1 1 1 1 1

PART NUMBER 1019048/ 710-010 772-116 771-116 850-139-001 590-643/004

DESCRIPTION

USED ON

Horn Assembly Screw Washer, Lock Washer, Flat Harness, Horn Horn Assembly, 24 Volt

List 5-8: Horn Assembly Installation

1072452A

5-21

4/12/2007

Model 019 Walkie - Electrical Components and Systems Drive Motor

Drive Motor

5

3

7 6 9 10

5

4

8

2

1

W570-325

Figure 5-9: Drive Motor

4/12/2007

5-22

1072452A

Model 019 Walkie - Electrical Components and Systems Drive Motor FIGURE 5-9 ITEM NO.

QTY

PART NUMBER

570-867/500 1 1 570-325/511 2 1 570-450/511 3 1 570-325/512 4 1 570-446/516 5 1 570-236/514 6 1 570-449/514 7 1 570-446/521 8 1 570-214/512 9 1 570-206/02 10 1 850-900-098 R= Recommended Spare

DESCRIPTION Motor, Drive Arm and Fan Assembly Fan Field Coil Kit Brush Spring (4) Brush (4 per) Brush Box Assembly Lead Assembly Kit Ring, Retaining Bearing Commutator, End Head Kit

USED ON R

R R

List 5-9: Drive Motor

1072452A

5-23

4/12/2007

Model 019 Walkie - Electrical Components and Systems Auxiliary Motor

Auxiliary Motor

5

5

11

W570-253

Figure 5-10: Auxiliary Motor FIGURE 5-10 ITEM NO.

QTY

PART NUMBER

570-253/350 5 1 570-237/218 11 1 570-237/215 R= Recommended Spare

DESCRIPTION Motor, Auxiliary Brush Set Bearing D.E. (No C.E. Bearing Available)

USED ON R R

List 5-10: Auxiliary Motor

4/12/2007

5-24

1072452A

SECTION 6 Hydraulic Components Hydraulic System ................................................................................................................................................. 6-2 Lift Pump and Motor Assembly ............................................................................................................................... 6-5 Lift Cylinder ......................................................................................................................................................... 6-8 Steer Pump and Motor Assembly.......................................................................................................................... 6-10 Reservoir Assembly ............................................................................................................................................ 6-12 Hydraulic Motor ................................................................................................................................................ 6-13 Orbitrol Valve Assembly ..................................................................................................................................... 6-14 Shaft and Flange Assembly ................................................................................................................................. 6-16

Model 019 Walkie - Hydraulic Components Hydraulic System

Hydraulic System

13

5

4

6

3

2

15

12

10

10

1

14

11 17 19 18

16

8

6

7

9

W1039357_A

Figure 6-1: Hydraulic System

4/12/2007

6-2

1072452A

Model 019 Walkie - Hydraulic Components Hydraulic System FIGURE 6-1 QTY PART NUMBER ITEM NO. 1 1 1052277/001 2 2 710-127 3 1 792-568 4 1 792-480 5 1 792-514 6 1 792-478 7 1 792-521 8 1 030-504-014/003 9 1 030-504-021/003 10 2 792-212/009 11 1 792-211/006 12 1 792-637 13 14 in. 247-011/005 14 12 in. 247-011/005 15 2 1015666/400 16 2 850-138-966 17 2 5-001-002 18 2 850-139-235 19 2 5-018-005 R= Recommended Spare

DESCRIPTION Pump and Motor Assembly, Lift (See Figure 6-2b.)

Screw O-Ring Connector, Male Tee, Swivel Run Elbow, 90 Degree Swivel Elbow, 45 Degree Elbow, 90 Degree O-ring Hose Assembly Hose Assembly Elbow, 90 Degree Male Tee, Male Branch Adaptor, O.R.B. X FE. Pipe Tubing, Filter Polyester Tubing, Filter Polyester Cylinder, Hydraulic (See Figure 6-3.)

Shaft, Weldment Bottom Link Screw Spacer, Lift Ram Washer, Flat

USED ON

R R R

List 6-1: Hydraulic System

1072452A

6-3

4/12/2007

Model 019 Walkie - Hydraulic Components Hydraulic System

4/12/2007

6-4

1072452A

Model 019 Walkie - Hydraulic Components Lift Pump and Motor Assembly

Lift Pump and Motor Assembly

6

1

3 4

2

16 5

6

MOTOR ASSEMBLY

W560-215PG1 SHT 1 OF 2

Figure 6-2a: Lift Pump and Motor Assembly

1072452A

6-5

4/12/2007

Model 019 Walkie - Hydraulic Components Lift Pump and Motor Assembly

Lift Pump and Motor Assembly

6

7

15 17

13

14

12

14

8

11

9

10

LIFT PUMP ASSEMBLY

W560-215PG2 SHT 2 OF 2

Figure 6-2b: Lift Pump and Motor Assembly

4/12/2007

6-6

1072452A

Model 019 Walkie - Hydraulic Components Lift Pump and Motor Assembly FIGURE 6-2 ITEM NO.

QTY

PART NUMBER

1052277/001 1 1 560-213/03 2 2 560-204/328 3 1 560-213/07 4 1 442-205 5 1 442-210 6 1 560-213/06 7 1 560-206/131 8 1 560-217/135 9 1 560-207/114 10 1 560-206/129 12 1 560-206/123 11 1 560-207/113 13 1 560-206/125 14 1 560-213/04 15 1 560-217/05 16 1 860-626/001 17 1 560-217/09 R= Recommended Spare

DESCRIPTION Lift Pump and Motor Assembly Motor (includes:) Bolt, Through Brush Set (Holder and Springs) Bearing, Commutator, End Bearing, Drive End Switch Start Service Kit Pump Assembly, Lift Elbow Kit With Vent Plug Coil, 24 Volt Valve Stem Valve, Flow Control Valve Assembly, Check Valve, Relief Adapter Kit Reservoir Kit With Tubes Coupling Strainer

USED ON

R R R R

R

List 6-2: Lift Pump and Motor Assembly

1072452A

6-7

4/12/2007

Model 019 Walkie - Hydraulic Components Lift Cylinder

Lift Cylinder

6

3 6 5

1

2

9 8 7 4 6 W540-116

Figure 6-3: Lift Cylinder

4/12/2007

6-8

1072452A

Model 019 Walkie - Hydraulic Components Lift Cylinder FIGURE 6-3 ITEM NO.

QTY

PART NUMBER

1015666/400 1 1 540-116/411 2 1 540-116/413 3 1 540-116/412 4 1 1015666/414 5 1 540-047/417 6 1 1015666/421 7 1 540-068/417 8 1 540-068/416 9 1 540-068/418 R= Recommended Spare

DESCRIPTION Lift Cylinder Housing, Barrel Weldment Rod, Piston Weldment Piston Machined Gland, Machined Nut Seal Kit Ring, Retaining, Internal Spacer Ring, Retaining, External

USED ON

R

List 6-3: Lift Cylinder

1072452A

6-9

4/12/2007

Model 019 Walkie - Hydraulic Components Steer Pump and Motor Assembly

Steer Pump and Motor Assembly

6

1

9

4

8

7 5

6

2 3

W850-200-026

Figure 6-4: Steer Pump and Motor Assembly

4/12/2007

6-10

1072452A

Model 019 Walkie - Hydraulic Components Steer Pump and Motor Assembly

FIGURE 6-4 ITEM NO. 1 2 3 4 5 6 7 8 9

1 1 1 1 1 4 4 1 1 1

850-200-026 570-253/350 790-001 792-327 792-358 850-200-021 710-069 772-119 500-427/100 560-204/10 860-604

Steer Pump and Motor Assembly Motor, Auxiliary (See Figure 5-10.)

Connector, Male Tube Cap Elbow Elbow, Rework Screw Washer, Lock Pump, Auxiliary (includes:) Seal, Oil Coupling

List 6-4: Steer Pump and Motor Assembly

1072452A

6-11

4/12/2007

Model 019 Walkie - Hydraulic Components Reservoir Assembly

Reservoir Assembly 5

6

4

2

1

6

3

W850-200-213

Figure 6-5: Reservoir Assembly FIGURE 6-5 ITEM NO.

QTY

PART NUMBER

850-200-213 1 1 402-014 2 2 790-421 3 1 782-320 4 1 850-509 5 1 850-200-212 6 1 790-425 R= Recommended Spare

DESCRIPTION Reservoir Assembly Reservoir Elbow Bushing, Reducing Cap, Breather Hose Assembly Elbow

USED ON

R

List 6-5: Reservoir Assembly

4/12/2007

6-12

1072452A

Model 019 Walkie - Hydraulic Components Hydraulic Motor

Hydraulic Motor

6

6

1

7

2

4

5

3

151-2830

Figure 6-6: Hydraulic Motor FIGURE 6-6 ITEM NO.

QTY

PART NUMBER

1020450 1 1 1020450/08 2 1 1020449/06 3 1 1020450/07 4 1 1020449/08 5 7 1020450/09 6 1 850-114 7 1 1020449/01 R= Recommended Spare

DESCRIPTION Hydraulic Motor Shaft, Cardam Plate, Distributor Gear Wheel Set Cover, End Screw Key, Woodruff Seal Kit

USED ON

R

List 6-6: Hydraulic Motor

1072452A

6-13

4/12/2007

Model 019 Walkie - Hydraulic Components Orbitrol Valve Assembly

Orbitrol Valve Assembly

6

1 4

2

3

7

5

6

8

W850-200-027

Figure 6-7: Orbitrol Valve Assembly

4/12/2007

6-14

1072452A

Model 019 Walkie - Hydraulic Components Orbitrol Valve Assembly FIGURE 6-7 ITEM NO. 1

QTY

PART NUMBER

1 870-764 1 870-764/01 2 2 792-529 3 1 030-306-025/027 4 4 792-311 5 1 030-306-030/027 6 1 030-306-022/527 7 1 030-306-030/028 8 1 870-613/07 R= Recommended Spare

DESCRIPTION Valve, Orbitrol (includes:) Seal Kit (Not Shown) Elbow, Swivel Hose Assembly Elbow Hose Assembly Hose Assembly Hose Assembly Shaft and Flange Assembly (See Figure 6-8.)

USED ON R

List 6-7: Orbitrol Valve Assembly

1072452A

6-15

4/12/2007

Model 019 Walkie - Hydraulic Components Shaft and Flange Assembly

Shaft and Flange Assembly

6

4 5 6 5 8

3

2

1

7

W870-613-07

Figure 6-8: Shaft and Flange Assembly

4/12/2007

6-16

1072452A

Model 019 Walkie - Hydraulic Components Shaft and Flange Assembly FIGURE 6-8 ITEM NO.

QTY

PART NUMBER

870-613/07 1 2 710-127 2 2 772-023 3 1 850-111 4 2 870-613/01 5 1 870-613/02 6 1 870-613/03 7 1 870-613/05 8 1 870-613/06 R= Recommended Spare

DESCRIPTION Shaft and Flange Assembly Screw Washer, Lock Key Ring, Snap Ring, Retaining Bearing Flange Assembly Shaft, Steering

USED ON

R

R

List 6-8: Shaft and Flange Assembly

1072452A

6-17

4/12/2007

Model 019 Walkie - Hydraulic Components Shaft and Flange Assembly

4/12/2007

6-18

1072452A

SECTION 7 Mast Fork and Tractor Subassembly ............................................................................................................................... 7-2 Under Carriage Installation, 6K Up To 60 in. Fork Length ......................................................................................... 7-5 Under Carriage Installation, 6K Over 60 in............................................................................................................. 7-9 Under Carriage Installation, 8K Over 60 in........................................................................................................... 7-13 Pull Rod Assembly Up To 60 in. Fork Length .......................................................................................................... 7-16 Pull Rod Assembly For 6K Over 60 in. Fork Length ................................................................................................. 7-18 Pull Rod Assembly For 8K Over 60 in. Fork Length ................................................................................................. 7-19 Load Wheel Assembly, 6K .................................................................................................................................. 7-20 Load Wheel Assembly 8K Single Wheel ............................................................................................................... 7-22 Load Wheel Assembly, 8K Tandem, Split Wheel.................................................................................................... 7-24 Load Wheel Assembly, 8K Tandem Full Wheel ...................................................................................................... 7-26

Model 019 Walkie - Mast Fork and Tractor Subassembly

Fork and Tractor Subassembly

7

18 23

19

20

4 17 22 2 21 13 16

9

1 6 7 8 5

12 15 14 19

1026390_F

Figure 7-1: Fork and Tractor Subassembly

4/12/2007

7-2

1072452A

Model 019 Walkie - Mast Fork and Tractor Subassembly FIGURE 7-1 ITEM NO.

QTY

PART NUMBER

1026390/ 1 2 1025048 2 2 1036079 2 1036080 4 2 1023724/001 5 2 1026386/001 2 1026386/002 6 AR 1052665/001 7 AR 1052665/002 8 AR 1052665/003 9 4 850-138-963/001 12 2 5-001-008 13 4 5-001-024 14 2 5-018-006 15 4 5-019-006 16 4 5-019-008 17 2 771-230 18 2 810-763 19 4 840-033 20 2 7-460-005/001 21 2 7-460-005/002 22 2 841-111 23 1 1052705 A= 22 in. and 27 in. Fork Width B= 24 in. Fork Width R= Recommended Spare

DESCRIPTION Fork and Tractor Subassembly Clevis, Machined, Cylinder Top Link Assembly (includes: Items 20 thru 22) Top Link Assembly (includes: Items 20 thru 23) Pin, Tractor Link Support Shaft Weldment, Truck, Link Shaft Weldment, Truck, Link Spacer, .38 in.

Spacer, .62 in.

Spacer, .75 in.

Pin Weldment, Retainer Screw Screw Washer, Flat Washer, Lock Washer, Lock Washer, Flat Pin, Roll Fitting, Grease Bushing Bushing Fitting, Grease Spring, Actuator

USED ON

A B

R R

List 7-1: Fork and Tractor Subassembly

1072452A

7-3

4/12/2007

Model 019 Walkie - Mast Fork and Tractor Subassembly

4/12/2007

7-4

1072452A

Model 019 Walkie - Mast Under Carriage Installation, 6K Up To 60 in. Fork Length

Under Carriage Installation, 6K Up To 60 in. Fork Length

7

34

35 32 3 4 32 36

33

14

36

25

1

15

5

6 26 22

1044680_D3 SHT 1 OF 2

Figure 7-2a: Under Carriage Installation, 6K Up To 60 in. Fork Length

1072452A

7-5

4/12/2007

Model 019 Walkie - Mast Under Carriage Installation, 6K Up To 60 in. Fork Length

Under Carriage Installation, 6K Up To 60 in. Fork Length

7

28

9

7 12 27

2

13

27 2 13 20

7 11 9

17

21

31 30

19

29 1044680_D2 SHT 2 OF 2

Figure 7-2b: Under Carriage Installation, 6K Up To 60 in. Fork Length

4/12/2007

7-6

1072452A

Model 019 Walkie - Mast Under Carriage Installation, 6K Up To 60 in. Fork Length FIGURE 7-2 ITEM NO.

QTY

PART NUMBER

1 2 3 4 5 6 7 9 11 12 13 14

2 2 2 2 1 1 4 2 2 2 2 1

1044680/ 1050893/001 1045247/001 1044707/001 1044706 Ref Ref 1030582 1026637/001 1026378/001 1026377/001 Ref 1023731

15

1

1023730

DESCRIPTION Under Carriage Installation, 6K Up To 60 in. Fork Length Shaft, Rear Link Spacer, Pipe Pin, Eccentric Sleeve, Pin, Eccentric Fork and Box Weldment Pull Rod Assembly (See Figure 7-5.)

Screw, Shoulder Shaft, Pivot Block, Pivot, Left-Hand Block, Pivot, Right-Hand Wheel Assembly, Load (See Figure 7-8.)

Bell Crank Subassembly, Right-Hand (includes: Items 32 thru 36) Bell Crank Subassembly, Left-Hand (includes: Items 32 thru 36) Slider Washer, Flat Nut Screw Screw Ring, Snap Washer, Flat Nut Screw Roller Shaft, Front, Link Weldment Screw Bearing, Sleeve Fitting, Grease Fitting, Grease Bearing, Sleeve Bearing, Sleeve

17 2 850-139-185 19 2 5-018-006 20 4 5-016-004 21 4 5-004-017 22 2 5-001-008 25 4 810-132 26 2 771-119 27 4 750-234 28 4 714-145 29 2 360-067/004 30 2 1055342/001 31 2 5-001-009 32 4 780-330/001 33 4 840-018 34 2 840-033 35 2 1025349/003 36 2 1025349/006 A= Contact Technical Support B= Use Suffix /501 for Corrosion Resistant Package

USED ON B B A

B

B

List 7-2: Under Carriage Installation, 6K Up To 60 in. Fork Length

1072452A

7-7

4/12/2007

Model 019 Walkie - Mast Under Carriage Installation, 6K Up To 60 in. Fork Length

4/12/2007

7-8

1072452A

Model 019 Walkie - Mast Under Carriage Installation, 6K Over 60 in.

Under Carriage Installation, 6K Over 60 in.

7

20 21 10 22

6 14 22 11

8

19 5

17

18 21 7

1044686_D1 SHT 1 OF 2

Figure 7-3a: Under Carriage Installation, 6K Over 60 in.

1072452A

7-9

4/12/2007

Model 019 Walkie - Mast Under Carriage Installation, 6K Over 60 in.

Under Carriage Installation, 6K Over 60 in.

7

2

1

4 15 28 3 29 27 26 30 24 16 23

9

25

13

25

31

1044686_D2 SHT 2 OF 2

Figure 7-3b: Under Carriage Installation, 6K Over 60 in.

4/12/2007

7-10

1072452A

Model 019 Walkie - Mast Under Carriage Installation, 6K Over 60 in.

FIGURE 7-3 ITEM NO. 1 2 3

QTY

PART NUMBER

1 1

Ref 1023730

1

1023731

4 2 1026370 5 2 1055342/001 6 2 1026637 7 2 1044708 8 2 Ref 9 2 Ref 10 2 1026377/001 11 2 1026378/001 13 2 1026382/001 14 2 1045247/001 15 2 850-139-277 16 2 5-001-008 17 2 5-018-006 18 2 5-001-009 19 2 360-067/004 20 4 714-145 21 4 716-008 22 4 750-234 23 6 771-033 24 2 771-119 25 4 810-132 26 4 780-330/001 27 4 840-018 28 2 840-033 29 2 1025349/003 30 2 1025349/006 31 4 810-132 A= Contact Technical Support

DESCRIPTION

USED ON

Fork and Box Weldment Bell Crank Subassembly, Left-Hand (includes: Items 26 thru 31) Bell Crank Subassembly, Right-Hand (includes: Items 26 thru 31) Pin, Spiral Shaft, Front Link Weldment Shaft, Pivot Pin, Eccentric Load Wheel Assembly (See Figure 7-8.)

Pull Rod Assembly (See Figure 7-6.)

Block, Pivot, Right-Hand Block, Pivot, Left-Hand Shaft, Rear Link Spacer, Pipe Sleeve, Pin, Eccentric Screw Washer, Flat Screw Roller Screw Screw Nut Washer, Flat Washer, Flat Ring, Snap Bearing, Sleeve Fitting, Grease Fitting, Grease Bearing, Sleeve Bearing, Sleeve Ring, Snap

A

List 7-3: Under Carriage Installation, 6K Over 60 in.

1072452A

7-11

4/12/2007

Model 019 Walkie - Mast Under Carriage Installation, 6K Over 60 in.

4/12/2007

7-12

1072452A

Model 019 Walkie - Mast Under Carriage Installation, 8K Over 60 in.

Under Carriage Installation, 8K Over 60 in.

4

28

29

7

3

1

15

2 27 26 30 24 16 23 7

9

13

25

1044690_B1 SHT 1 OF 2

Figure 7-4a: Under Carriage Installation, 8K Over 60 in.

1072452A

7-13

4/12/2007

Model 019 Walkie - Mast Under Carriage Installation, 8K Over 60 in.

Under Carriage Installation, 8K Over 60 in.

7

20

5

10 14 23

22 11 17

19

18

32

8

21 31

1044690_B2 SHT 2 OF 2

Figure 7-4b: Under Carriage Installation, 8K Over 60 in.

4/12/2007

7-14

1072452A

Model 019 Walkie - Mast Under Carriage Installation, 8K Over 60 in.

FIGURE 7-4 ITEM NO. 1 2

QTY

PART NUMBER

1 1

Ref 1023732

3

1

1023733

4 5 7 8

2 2 2 2

1026376 1026379 1044709 Ref

9 2 Ref 10 2 1026377/002 11 2 1026378/002 13 2 1026382/002 14 2 1045246/001 15 2 850-139-198 16 2 5-001-008 17 2 5-018-006 18 4 5-019-006 19 2 360-067/004 20 4 714-145 21 4 716-008 22 4 750-234 23 6 771-033 24 2 771-119 25 4 810-132 26 4 780-330/002 27 4 840-018 28 2 840-033 29 2 1025349/001 30 2 1025349/006 31 2 1055342/001 32 2 5-001-009 A= Contact Technical Support

DESCRIPTION

USED ON

Fork and Box Weldment Bell Crank Subassembly, Left-Hand (includes: Items 26 thru 30) Bell Crank Subassembly, Right-Hand (includes: Items 26 thru 30) Pin, Spiral Shaft Pivot Weldment Pin, Eccentric, 8K Load Wheel Assembly (See Figure 7-9.) (See Figure 7-10.) and (See Figure 7-11.)

Pull Rod Assembly (See Figure 7-7.)

Block, Pivot Right-Hand Block, Pivot Left-Hand Shaft, Rear Link Tube, Spacer Sleeve, Pin, Eccentric Screw Washer, Flat Washer, Lock Roller Screw Screw Nut Washer, Flat Washer, Flat Ring, Snap Bearing, Sleeve Fitting, Grease Fitting, Grease Bearing, Sleeve Bearing, Sleeve Pin, Weldment, Front Link Screw

A

List 7-4: Under Carriage Installation, 8K Over 60 in.

1072452A

7-15

4/12/2007

Model 019 Walkie - Mast Pull Rod Assembly Up To 60 in. Fork Length

Pull Rod Assembly Up To 60 in. Fork Length

7

1

4

2

W1030583_A

Figure 7-5: Pull Rod Assembly Up To 60 in. Fork Length

4/12/2007

7-16

1072452A

Model 019 Walkie - Mast Pull Rod Assembly Up To 60 in. Fork Length FIGURE 7-5 ITEM NO.

QTY

PART NUMBER

2 1030342/036 2 1030342/042 2 1030342/048 2 1030342/060 2 1030342/132 2 1030342/136 2 1030342/142 2 1030342/148 2 1030342/160 1 2 1026370 2 4 1025349/007 4 4 840-033 A= 13 in. Battery Box B= 9 in. Battery Box R= Recommended Spare

DESCRIPTION Rod Assembly, Pull, 36 in. Fork Length Rod Assembly, Pull, 42 in. Fork Length Rod Assembly, Pull, 48 in. Fork Length Rod Assembly, Pull, 60 in. Fork Length Rod Assembly, Pull, 32 in. Fork Length Rod Assembly, Pull, 36 in. Fork Length Rod Assembly, Pull, 42 in. Fork Length Rod Assembly, Pull, 48 in. Fork Length Rod Assembly, Pull, 60 in. Fork Length Pin, Spiral Sleeve, Bearing Fitting, Grease

USED ON A A A A B B B B B R

List 7-5: Pull Rod Assembly Up To 60 in. Fork Length

1072452A

7-17

4/12/2007

Model 019 Walkie - Mast Pull Rod Assembly For 6K Over 60 in. Fork Length

Pull Rod Assembly For 6K Over 60 in. Fork Length

7

3

1

W1026365_A

Figure 7-6: Pull Rod Assembly For 6K Over 60 in. Fork Length FIGURE 7-6 ITEM NO.

QTY 2

PART NUMBER 1026365/084

2 1026365/096 2 1026365/103 1 4 1025349/007 3 4 840-033 R= Recommended Spare

DESCRIPTION Pull Rod Assembly 84 in. Fork Length (With two 42 in.

Pallets) Pull Rod Assembly 84 in. - 93 in. and 96 in. Fork Length Pull Rod Assembly 103 in. Fork Length Sleeve, Bearing Fitting, Grease

USED ON

R

List 7-6: Pull Rod Assembly For 6K Over 60 in. Fork Length

4/12/2007

7-18

1072452A

Model 019 Walkie - Mast Pull Rod Assembly For 8K Over 60 in. Fork Length

Pull Rod Assembly For 8K Over 60 in. Fork Length

7

3

1 W1026364_A

Figure 7-7: Pull Rod Assembly For 8K Over 60 in. Fork Length FIGURE 7-7 ITEM NO.

QTY

PART NUMBER

2

1026364/084

2 2 2 2 2

1026364/096 1026364/103 1026364/284 1026364/120 1026364/144

1 4 1025349/007 3 4 840-033 R= Recommended Spare

DESCRIPTION Pull Rod Assembly 84 in. Fork Length (With two 42 in.

Pallets) Pull Rod Assembly 84 in. - 93 in. and 96 in. Fork Length Pull Rod Assembly 103 in. Fork Length Pull Rod Assembly 84 in. Fork Length Pull Rod Assembly 120 in. Triplet Pull Rod Assembly 144 in. Triplet (116.34 in. Rod Length Hole to Hole) Bearing, Sleeve Fitting, Grease

USED ON

R

List 7-7: Pull Rod Assembly For 8K Over 60 in. Fork Length

1072452A

7-19

4/12/2007

Model 019 Walkie - Mast Load Wheel Assembly, 6K

Load Wheel Assembly, 6K

7

1

2

1

15

4 7 9 6

14 12

16

13 10 11 8

3 15

5

ORIENTATION FOR 6K W1022369_A

Figure 7-8: Load Wheel Assembly, 6K

4/12/2007

7-20

1072452A

Model 019 Walkie - Mast Load Wheel Assembly, 6K FIGURE 7-8 ITEM NO. 1 2 3 4 5 6 7 8 9 10 11 12

QTY

PART NUMBER

2 1025348/007 1 1025351/002 1 850-135-634 1 850-138-802 1 850-139-349 2 5-001-016 2 5-018-007 2 5-018-011 2 5-019-007 2 441-015 2 441-127 1 632-069/002 1 632-069/003 1 632-069/007 1 632-069/107 13 1 632-157/002 1 632-157/007 14 1 810-747 15 2 840-018 16 1 840-033 A= Cast Iron Hub, Vulkollan, Neutral B= Cast Iron Hub, Black Poly C= Cast Iron Hub, Tan Poly, Standard D= Cast Iron Hub, Brown Poly E= Aluminum Hub, Vulkollan, Neutral F= Aluminum Hub, Black Poly R= Recommended Spare

DESCRIPTION Bearing, Sleeve Fork, Trail, Machined Shaft, Wheel, Standard Guard, Debris Diversion Shaft, Wheel, Stainless Steel Screw Washer, Flat Washer, Flat Washer, Lock Bearing, Non-Shielded Bearing, Shield Wheel, Load Wheel, Load Wheel, Load Wheel, Load Wheel, Load Wheel, Load Pin, Spring Fitting, Grease Fitting, Grease, Straight

USED ON

R R

R R A B C D E F

List 7-8: Load Wheel Assembly, 6K

1072452A

7-21

4/12/2007

Model 019 Walkie - Mast Load Wheel Assembly 8K Single Wheel

Load Wheel Assembly 8K Single Wheel

7

1

2

1

14

4

10 12

13

9

8

6 7

15 11 14 3 5

ORIENTATION FOR 8K W1025352_A

Figure 7-9: Load Wheel Assembly 8K Single Wheel

4/12/2007

7-22

1072452A

Model 019 Walkie - Mast Load Wheel Assembly 8K Single Wheel FIGURE 7-9 ITEM NO. 1 2 3 4 5 6 7 8

QTY

PART NUMBER

2 1025349/007 1 1025353/002 1 850-135-634 1 850-138-802 1 850-139-349 2 441-015 2 441-127 1 632-069/002 1 632-069/003 1 632-069/007 1 632-069/107 1 632-157/002 1 632-157/007 9 2 5-001-016 10 2 5-018-007 11 2 771-033 12 2 5-019-007 13 1 810-747 14 2 840-018 15 1 840-033 A= Cast Iron Hub, Vulkollan, Neutral B= Cast Iron Hub, Black Poly C= Cast Iron Hub, Tan Poly, Standard D= Cast Iron Hub, Brown Poly E= Aluminum Hub, Vulkollan, Neutral F= Aluminum Hub, Tan Poly R= Recommended Spare

DESCRIPTION Bearing, Sleeve Fork, Trail, Machined Shaft, Wheel, Standard Guard, Debris Diversion Shaft, Wheel, Stainless Steel Bearing, Non-Shielded Bearing, Shield Wheel, Load Wheel, Load Wheel, Load Wheel, Load Wheel, Load Wheel, Load Screw Washer, Flat Washer, Flat Washer, Lock Pin, Spiral Fitting, Grease Fitting, Grease

USED ON

R R R R A B C D E F

List 7-9: Load Wheel Assembly 8K Single Wheel

1072452A

7-23

4/12/2007

Model 019 Walkie - Mast Load Wheel Assembly, 8K Tandem, Split Wheel

Load Wheel Assembly, 8K Tandem, Split Wheel

5

7

4

5

10

7 11 9 12

2

6 3

12

1 8 7 12 9 7 8

1 3 2 12

W1025354_A

Figure 7-10: Load Wheel Assembly, 8K Tandem, Split Wheel

4/12/2007

7-24

1072452A

Model 019 Walkie - Mast Load Wheel Assembly, 8K Tandem, Split Wheel FIGURE 7-10 ITEM NO. 1 2 3 4 5 6 7 8

QTY

PART NUMBER

2 1016119 2 1016124 2 1018776 1 1025355 2 1025349/007 2 850-137-285 8 441-127 4 632-076/002 4 632-076/007 4 632-076/003 4 632-076/107 9 AR 771-156 10 4 810-762 11 2 840-018 12 6 841-111 A= Vulkollan, Neutral B= Poly Tan C= Poly Black D= Poly Green R= Recommended Spare

DESCRIPTION Pivot Weldment, Tandem Bushing, Flanged Washer, Felt Fork, Trail, Machined Bearing, Sleeve Shaft, Wheel Bearing, Shield Wheel, Load Wheel, Load Wheel, Load Wheel, Load Washer, Flat Pin Fitting, Grease Fitting, Grease

USED ON R

R R A B C D

List 7-10: Load Wheel Assembly, 8K Tandem, Split Wheel

1072452A

7-25

4/12/2007

Model 019 Walkie - Mast Load Wheel Assembly, 8K Tandem Full Wheel

Load Wheel Assembly, 8K Tandem Full Wheel

7

1 3 4 5 2 6

W850_137_098

Figure 7-11: Load Wheel Assembly, 8K Tandem Full Wheel FIGURE 7-11 ITEM NO. 1

QTY

PART NUMBER

4 632-071/002 4 632-071/007 4 632-071/003 4 632-071/107 2 1 850-137-070 3 2 441-015 4 2 441-127 5 2 771-156 6 6 841-111 A= Vulkollan, Neutral B= Poly Tan C= Poly Black D= Poly Brown R= Recommended Spare

DESCRIPTION Wheel, Load Wheel, Load Wheel, Load Wheel, Load Shaft, Wheel Bearing Bearing Washer, Flat Fitting, Grease

USED ON A B C D R R

List 7-11: Load Wheel Assembly, 8K Tandem Full Wheel

4/12/2007

7-26

1072452A

SECTION 8 Options/Kits Auxiliary Power ................................................................................................................................................... 8-2 Battery Top Tray .................................................................................................................................................. 8-4 Load Backrest and Tray Installation......................................................................................................................... 8-5

Model 019 Walkie - Options/Kits Auxiliary Power

Auxiliary Power

8

10

11

8 7 5

2

3

6

12

9

4

Figure 8-1: Auxiliary Power

4/12/2007

8-2

1072452A

Model 019 Walkie - Options/Kits Auxiliary Power FIGURE 8-1 ITEM NO. 2 3 4 5 6 7 8 9 10 11 12

QTY 2 2 1 1 1 1 1 2 1 1 1

PART NUMBER 701-066 774-107 850-139-166 411-826 590-507 1-030-001 1-030-002 710-006 850-136-998 850-136-999 850-136-863

DESCRIPTION

USED ON

Screw Washer, Lock Plate, Fuse Mount Decal Fuse, 10 Amp Terminal Strip Insulator Screw Auxiliary Wire Assembly Auxiliary Cable Assembly Block, Fuse

List 8-1: Auxiliary Power

1072452A

8-3

4/12/2007

Model 019 Walkie - Options/Kits Battery Top Tray

Battery Top Tray

8

5

1

2

W850-138-491-B

Figure 8-2: Battery Top Tray FIGURE 8-2 ITEM NO. 1 2 5

QTY 1 1 1

PART NUMBER 850-138-472 850-138-757 850-137-776

DESCRIPTION

USED ON

Tray, Tote Magnetic Strip Clipboard, RAYMOND

List 8-2: Battery Top Tray

4/12/2007

8-4

1072452A

Model 019 Walkie - Options/Kits Load Backrest and Tray Installation

Load Backrest and Tray Installation

8

6 1

2 7 8 3

W850_138_499A SHT 1 OF 2

Figure 8-3a: Load Backrest and Tray Installation

1072452A

8-5

4/12/2007

Model 019 Walkie - Options/Kits Load Backrest and Tray Installation

Load Backrest and Tray Installation

8

4 5 13 14 9

15

11

10

16 17

W850_138_499 SHT 2 OF 2

Figure 8-3b: Load Backrest and Tray Installation

4/12/2007

8-6

1072452A

Model 019 Walkie - Options/Kits Load Backrest and Tray Installation FIGURE 8-3 ITEM NO.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 A= 48-in. 6k B= 60-in. 6k C= 48-in. 8k D= 60-in. 8k

QTY

PART NUMBER

DESCRIPTION

1 1 1 1 1 1 1 1 1 1 4 4 4 2 2 2 1 1 1 2 2 2

850-139-366/048 850-139-366/060 850-139-366/148 850-139-366/160 850-138-472 850-138-331 850-137-960/001 850-137-960/002 850-139-329/001 850-139-329/002 701-246 771-016 760-006 714-205 772-115 761-944 850-137-776 850-139-330/001 850-139-330/002 710-399 750-049 772-127

Load Backrest and Tray Kit Load Backrest and Tray Kit Load Backrest and Tray Kit Load Backrest and Tray Kit Tray, Tote Bracket, Shrink Wrap and Tray Holder Bracket Weldment, Right-Hand Bracket Weldment, Left-Hand Backrest Backrest Screw Washer, Flat Nut, Locking Screw Washer, Lock Nut Clipboard, RAYMOND (Not Shown) Backrest Backrest Screw Nut Washer, Lock

USED ON A B C D

A B

C D

List 8-3: Load Backrest and Tray Installation

1072452A

8-7

4/12/2007

Model 019 Walkie - Options/Kits Load Backrest and Tray Installation

4/12/2007

8-8

1072452A

Model 019 Walkie - Alphabetical Parts Index

APPENDIX A Description

Part No.

Alphabetical Parts Index Page

Description

Adapter Kit ......................................... 560-213/04 ............ 6-7 Adaptor, O.R.B. X FE. Pipe .................. 792-637 ................. 6-3 Altered Hinge...................................... 850-200-031 ........... 2-5 Anchor, Chain ..................................... 850-200-244 ........... 2-5 Arm and Fan Assembly......................... 570-325/511 ........ 5-23 Assembled Coil and Frame Without Bracket.................................. ......................................................... 1-105-218/08........ 5-13 Assembly, Wire Snubber ...................... 850-136-425/002.... 5-8 Auxiliary Cable Assembly..................... 850-136-999 ........... 8-3 Auxiliary Wire Assembly ...................... 850-136-998 ........... 8-3 Axle Assembly (Cold Storage) ............... 671-015/17 ............ 2-9 Axle Assembly (Standard) ..................... 671-015/16 ............ 2-9 Backrest.............................................. 850-139-329/001.... 8-7 Backrest.............................................. 850-139-329/002.... 8-7 Backrest.............................................. 850-139-330/001.... 8-7 Backrest.............................................. 850-139-330/002.... 8-7 Bag, Case .......................................... 950-227 ................ 2-19 Ball 1/2 in.......................................... 850-015 ................ 4-11 Ball 9/16 in........................................ 850-017 ................ 4-11 Battery Roller Kit Installation ................. 850-138-499/001.. 2-13 Battery Roller Kit Installation ................. 850-138-499/002.. 2-13 Bearing ............................................. 447-043 ............... 4-11 Bearing ............................................. 447-104 ............... 4-11 Bearing ............................................. 447-105 ............... 4-11 Bearing ............................................. 7-441-201/002 ..... 4-13 Bearing D.E. (No C.E. Bearing Available)..................................... ......................................................... 570-237/215 ........ 5-24 Bearing, Commutator, End .................... 442-205 .................. 6-7 Bearing, Cone..................................... 671-012/08 ............ 2-9 Bearing, Cup ...................................... 671-012/07 ............ 2-9 Bearing, Drive End............................... 442-210 .................. 6-7 Bearing, Non-Shielded ......................... 441-015 ................ 7-21 Bearing, Non-Shielded ......................... 441-015 ................ 7-23 Bearing, Self Aligning .......................... 460-654 .................. 3-5 Bearing, Shield.................................... 441-127 ................ 7-21 Bearing, Shield.................................... 441-127 ................ 7-23 Bearing, Shield.................................... 441-127 ................ 7-25 Bearing, Sleeve ................................... 1025348/007 ....... 7-21 Bearing, Sleeve ................................... 1025349/001 ....... 7-15 Bearing, Sleeve ................................... 1025349/003 ....... 7-11 Bearing, Sleeve ................................... 1025349/003 ......... 7-7 Bearing, Sleeve ................................... 1025349/006 ....... 7-11 Bearing, Sleeve ................................... 1025349/006 ....... 7-15 Bearing, Sleeve ................................... 1025349/006 ......... 7-7 Bearing, Sleeve ................................... 1025349/007 ....... 7-19 Bearing, Sleeve ................................... 1025349/007 ....... 7-23 Bearing, Sleeve ................................... 1025349/007 ....... 7-25 Bearing, Sleeve ................................... 780-330/001 ........ 7-11 Bearing, Sleeve ................................... 780-330/001 .......... 7-7 Bearing, Sleeve ................................... 780-330/002 ........ 7-15 Bearing, Thrust .................................... 671-012/04 ............ 2-9 Bearing .............................................. 441-015 ................ 7-26 Bearing .............................................. 441-127 .................. 2-9 Bearing .............................................. 441-127 ................ 7-26 Bearing .............................................. 570-206/02 .......... 5-23 Bearing .............................................. 870-613/03 .......... 6-17 Bell Crank Subassembly, Left-Hand......... 1023730 ................. 7-7 Bell Crank Subassembly, Left-Hand......... 1023730 ............... 7-11 Bell Crank Subassembly, Left-Hand......... 1023732 ............... 7-15 Bell Crank Subassembly, Right-Hand ..... 1023731 ................. 7-7 Bell Crank Subassembly, Right-Hand ...... 1023731 ............... 7-11 Bell Crank Subassembly, Right-Hand ...... 1023733 ............... 7-15 Block, Fuse ......................................... 850-136-863 ........... 5-7

1072452A

Part No.

Page

Block, Fuse ..........................................850-136-863 ........... 8-3 Block, Pivot Left-Hand............................1026378/002....... 7-15 Block, Pivot Right-Hand .........................1026377/002....... 7-15 Block, Pivot, Left-Hand ...........................1026378/001....... 7-11 Block, Pivot, Left-Hand ...........................1026378/001......... 7-7 Block, Pivot, Right-Hand ........................1026377/001....... 7-11 Block, Pivot, Right-Hand ........................1026377/001......... 7-7 Bolt, Hub .............................................828-003-193 ........... 4-7 Bolt, Through .......................................560-204/328 .......... 6-7 Bolt.....................................................716-116.................. 3-5 Boot....................................................1-150-386 ............... 5-9 Bracket Weldment, Left-Hand .................850-137-960/002 ... 8-7 Bracket Weldment, Right-Hand ...............850-137-960/001 ... 8-7 Bracket, Mounting ................................850-200-009 ......... 3-11 Bracket, Pot Mounting ...........................850-200-211 ........... 3-5 Bracket, Reservoir.................................828-006-667 ......... 4-17 Bracket, Shrink Wrap and Tray Holder....850-138-331 ........... 8-7 Bracket, Switch ....................................850-135-746 ........... 5-8 Bracket................................................850-200-195 ........... 5-9 Brake Assembly....................................400-060................ 4-15 Brake Shoe Assembly............................400-060.................. 4-5 Brake, Pedal Weldment .........................114-009-192 ......... 4-17 Brush (4 per)........................................570-236/514 ........ 5-23 Brush Box Assembly..............................570-449/514 ........ 5-23 Brush Set (Holder and Springs)...............560-213/07 ............ 6-7 Brush Set .............................................570-237/218 ........ 5-24 Brush Spring (4) ...................................570-446/516 ........ 5-23 Bus Bar (FU4 2 To M4 1).......................850-136-845 ........... 5-9 Bushing, Flanged..................................1016124 .............. 7-25 Bushing, Flanged..................................462-068.................. 3-5 Bushing, Reducing ................................782-320................ 6-12 Bushing ...............................................671-012/16 ............ 2-9 Bushing ...............................................7-460-005/001 ....... 7-3 Bushing ...............................................7-460-005/002 ....... 7-3 Bus Bar (A2 CTRL To M1-3)....................850-136-847 ........... 5-7 Bus Bar (B- CTRL To BATT) ......................850-136-840 ........... 5-7 Bus Bar (B+ CTRL To M1-1) ....................850-136-846 ........... 5-7 Bus Bar (M1-4 To M2-1) ........................850-136-844 ........... 5-8 Bus Bar (M2-2 To Resistor) .....................850-136-845 ........... 5-8 Cable Assembly (B- To MP-2)..................B24-020-315/272 ... 5-7 Cable Assembly (B-)..............................B22-001-110/003 . 5-17 Cable Assembly (B-)..............................B23-001-110/419 . 5-17 Cable Assembly (B+ To FU4-1) ...............B25-076-710/154 ... 5-7 Cable Assembly (B+) ............................B22-004-080/001 . 5-17 Cable Assembly (B+) ............................B23-004-080/420 . 5-17 Cable Assembly (M-1 To A1) .................F23-023-480/514.... 5-7 Cable Assembly (M1-1 To FU2-2) ...........B23-034-070/515 ... 5-7 Cable Assembly (M1-3 To A2) ...............F23-023-490/513.... 5-7 Cable Assembly (M2-1 To S2) ................F23-023-525/511.... 5-7 Cable Assembly (MX1 To B-) ..................B25-020-560/122 ... 5-7 Cable Assembly (MX2 To M4-2) .............B25-022-090/153 ... 5-7 Cable Assembly (P1 To FU1-2) ...............B24-034-355/286 ... 5-7 Cable Assembly (RFW To M1-2) .............B23-106-070/516 ... 5-7 Cable Assembly (RFW To S1).................F23-021-520/512.... 5-7 Cable, 4K ...........................................950-181................ 5-20 Cable, 6K and 8K ................................950-182................ 5-20 Cam ..................................................400-059/02 ......... 4-15 Cap, Breather .....................................850-509................ 6-12 Cap, Hub ............................................671-015/08 ............ 2-9 Case, Main .........................................850-138-732 ......... 4-11 Caster Assembly (Optional) ..................1019920 ................ 2-6 Caster Assembly ..................................1019920 ................ 2-9 Chain ................................................114-006-569/057 ... 2-5

A-1

4/12/2007

Model 019 Walkie - Alphabetical Parts Index

Description

Part No.

Page

Description

Clamp, Cable ...................................... 811-326 ..................5-7 Clamp, Hose ...................................... 811-932/001.........4-17 Clamp ................................................ 850-200-188............2-5 Clevis Weldment .................................. 828-001-514............4-5 Clevis, Machined, Cylinder .................. 1025048 .................7-3 Clip ................................................... 400-059/04...........4-15 Clipboard, RAYMOND ......................... 850-137-776............8-4 Clipboard, RAYMOND ......................... 850-137-776............8-7 Coil, 24 Volt........................................ 560-207/114...........6-7 Commutator, End Head Kit .................... 850-900-098..........5-23 Connector (J6) ..................................... 1-012-450/004 ........5-9 Connector (P6)..................................... 1-012-434/008 ........5-9 Connector, Battery (Blue)....................... 590-728 ................5-17 Connector, Battery (Blue)....................... 590-755/002.........5-17 Connector, Battery (Gray) ..................... 590-701 ................5-17 Connector, Battery (Gray) ..................... 590-755/001.........5-17 Connector, Battery (Red) ....................... 590-703 ................5-17 Connector, Battery (Red) ....................... 590-755/003.........5-17 Connector, Battery (Yellow).................... 590-704 ................5-17 Connector, Battery (Yellow).................... 590-755/004.........5-17 Connector, Hydraulic............................ 792-391 ................4-17 Connector ........................................... 1-012-339/005 ........3-7 Contact Insulator, Normally Closed ............................................

Fixed ................................................. 1-105-218/06 .......5-13 Contact Peg, Normally Closed Fixed ..... 1-105-218/07 ........5-13 Contact Pin (Surseal) (J6)....................... 1-012-451................5-9 Contact Pin.......................................... 1-012-435................5-9 Contact Socket (Surseal) (J6).................. 1-012-452................ 5-9 Contact, Assembled Normally Closed.........................................

Fixed .................................................. 1-105-218/05........5-13 Contact, Moving Assembly.................... 1-105-218/04 ........5-13 Contactor (Forward/Reverse) ................ 1-105-218................5-7 Contactor Assembly, Forward/Reverse ... 1-105-218..............5-13 Contactor Assembly.............................. 1-105-216..............5-15 Contactor Auxiliary Power .................... 1-105-216................5-8 Contactor Auxiliary Power .................... 1-105-218/09 .......5-13 Contactor, Field Weaken....................... 1-105-216................5-8 Control Handle Assembly...................... 1023345 .................3-5 Control Handle Assembly...................... 1023345 .................3-7 Control Handle Switch Assembly (Horn).. 1016286/003 .........3-7 Control Handle Switch Assembly (Lift) ..... 1016286/001 .........3-7 Control Handle Switch Assembly (Lower) 1016286/002 .........3-7 Control Handle .................................... 1018291 .................3-7 Controller Assembly ............................. 850-200-251............3-5 Controller Assembly.............................. 850-200-251............3-3 Coupling............................................. 860-626/001...........6-7 Cover ................................................ 850-135-429 .........4-11 Cover Button........................................ 900-274 ................5-19 Cover Kit............................................. 1024463 ...............2-11 Cover Left-Hand ................................... 1017657 ...............2-11 Cover Right-Hand................................. 1017656 ...............2-11 Cover, Assembled Top ......................... 1-105-218/02 .......5-13 Cover, Center ...................................... 1024462 ...............2-11 Cover, Controller ................................. 1018127 .................3-3 Cover, End .......................................... 1020449/08 .........6-13 Cover, Top ......................................... 850-137-805 .........4-13 Cover, Top .......................................... 1-105-216/05 ........5-15 Cover ................................................. 1017944 ...............2-11 Cylinder Assembly ............................... 870-896/004.........4-17 Cylinder, Hydraulic .............................. 1015666/400 .........6-3 Decal, 2 Position.................................. 412-658 ................5-18 Decal, 3 Position.................................. 412-657 ................5-18 Decal, Control ..................................... 412-582 ................2-19 Decal, Elf, Rider ................................... 411-873 ................2-19 Decal, Emergency Disconnect, Bilingual.. 411-637/002.........2-19 Decal, Emergency Disconnect ................ 411-534 ................2-19 Decal, Fault Code ................................ 412-525 ................2-19 Decal, High Speed Warning ................. 412-425 ................5-10

4/12/2007

Part No.

Page

Decal, Installation Checkout .................. 412-526 ................ 2-19 Decal, ISO 9001/14001 ..................... 412-912 ................ 2-19 Decal, Lubrication ................................ 412-899 ................ 2-19 Decal, Lubrication ................................ 412-900 ................ 2-19 Decal, Manual Replacement.................. 411-681 ................ 2-19 Decal, No Riding, Bilingual................... 411-773 ................ 2-19 Decal, No Riding................................. 411-587/001 ........ 2-19 Decal, Operator Instructions Manual ...... 411-680 ................ 2-19 Decal, Raymond, Black......................... 411-511/121 ........ 2-19 Decal, Raymond, Black......................... 411-511/139 ........ 2-19 Decal, Raymond, White ....................... 411-511/021 ........ 2-19 Decal, Raymond, White ....................... 411-511/039 ........ 2-19 Decal, Warning, Operation, English ...... 412-887 ................ 2-19 Decal, Warning................................... 411-552 ................ 2-19 Decal, Warning-Charger, Bilingual ........ 411-633 ................ 2-19 Decal, Warning-Operation, Bilingual ..... 412-888 ................ 2-19 Decal ................................................. 411-826 .................. 8-3 Diode Assembly................................... 154-010-242 ........... 5-8 Diode Assembly................................... 850-136-854 ........... 5-8 Door Weldment ................................... 1017612................. 2-5 Drive Unit Assembly ............................. 850-200-282 ........... 4-7 Drive Unit, Lower ................................ 850-138-735/017.. 4-11 Drum, Brake........................................ 870-846 .................. 4-5 Elbow Kit With Vent Plug ..................... 560-217/135 .......... 6-7 Elbow, 45 Degree ............................... 792-478 .................. 6-3 Elbow, 90 Degree Male ...................... 792-212/009 ......... 6-3 Elbow, 90 Degree O-ring...................... 792-521 .................. 6-3 Elbow, 90 Degree Swivel...................... 792-514 ................. 6-3 Elbow, Swivel ..................................... 792-529 ................ 6-15 Elbow................................................. 790-421 ................ 6-12 Elbow................................................. 790-425 ................ 6-12 Elbow................................................. 792-311 ................ 6-15 Elbow................................................. 792-350 .................. 4-5 Fan .................................................... 570-450/511 ........ 5-23 Field Coil Kit ....................................... 570-325/512 ........ 5-23 Fitting, Grease .................................... 840-038 ................ 4-11 Fitting, Grease .................................... 840-059 ............... 4-11 Fitting, Grease, Axle ............................ 671-012/22 ............ 2-9 Fitting, Grease, Straight........................ 840-033 ................ 7-21 Fitting, Grease, Yoke ............................ 671-012/32 ............ 2-9 Fitting, Grease..................................... 840-018 ................ 7-11 Fitting, Grease..................................... 840-018 ................ 7-15 Fitting, Grease..................................... 840-018 ................ 7-21 Fitting, Grease..................................... 840-018 ................ 7-23 Fitting, Grease..................................... 840-018 ................ 7-25 Fitting, Grease..................................... 840-018 .................. 7-7 Fitting, Grease..................................... 840-033 ................ 4-17 Fitting, Grease..................................... 840-033 ................ 7-11 Fitting, Grease..................................... 840-033 ................ 7-15 Fitting, Grease..................................... 840-033 ................ 7-17 Fitting, Grease..................................... 840-033 ................ 7-18 Fitting, Grease..................................... 840-033 ................ 7-19 Fitting, Grease..................................... 840-033 ................ 7-23 Fitting, Grease..................................... 840-033 .................. 7-3 Fitting, Grease..................................... 840-033 .................. 7-7 Fitting, Grease..................................... 841-111 ................ 7-25 Fitting, Grease..................................... 841-111 ................ 7-26 Fitting, Grease..................................... 841-111 .................. 7-3 Fitting ................................................. 792-557 ................ 3-11 Fitting ................................................. 792-641 ................ 4-17 Flange Assembly.................................. 870-613/05 .......... 6-17 Fork, Trail, Machined ........................... 1025351/002 ....... 7-21 Fork, Trail, Machined ........................... 1025353/002 ....... 7-23 Fork, Trail, Machined ........................... 1025355 ............... 7-25 Frame Weldment, Battery Roller............. 850-138-446/001.. 2-13 Frame Weldment, Battery Roller............. 850-138-446/002.. 2-13 Fuse, 10 Amp ..................................... 590-507 .................. 8-3 Fuse, 15 Amp (FU3) ............................. 590-514 .................. 5-7

A-2

1072452A

Model 019 Walkie - Alphabetical Parts Index

Description

Part No.

Page

Description

Fuse, 150 Amp (FU1)........................... 590-587/109 .......... 5-8 Fuse, 250 Amp (FU2)........................... 590-587/113 .......... 5-7 Fuse, 80 Amp (FU4) ............................. 590-587/105 .......... 5-9 Gate, Battery ...................................... 850-139-155/001 . 2-13 Gate, Battery ...................................... 850-139-155/002.. 2-13 Gear Wheel Set .................................. 1020450/07 ......... 6-13 Gear, Helical ..................................... 400-140 ................ 4-11 Gear, Helical Pinion ............................ 400-139 ................ 4-11 Gear, Potentiometer ............................. 850-135-946 ........... 3-5 Gland, Machined ................................ 1015666/414 ......... 6-9 Guard, Cable...................................... 360-028/001 ........ 2-19 Guard, Debris Diversion ....................... 850-138-802 ......... 7-21 Guard, Debris Diversion ....................... 850-138-802 ......... 7-23 Handle Mount Weldment ...................... 850-200-199 ........... 3-5 Handle, Release (SB 350) ..................... 10405576/001 ..... 2-19 Handle, Release .................................. 590-732 ................ 2-19 Hardware kit ...................................... 1-105-218/01........ 5-13 With Lift Interrupt ................................. 850-200-201 ......... 5-19 Harness, Auxiliary Contactor................. 850-200-138 ........... 5-9 Harness, External Function .................... 850-200-145 ........... 5-9 Harness, External Function .................... 850-200-203 ........... 5-9 Harness, Function Relay TF/FF............... 850-200-312/002.. 5-10 Harness, Function Relay TF.................... 850-200-312/001.. 5-10 Harness, Horn ..................................... 850-139-001 ......... 5-21 Harness, Key Meter.............................. 850-200-144 ........... 5-7 Harness, Main..................................... 850-136-884 ........... 5-9 Harness, Main..................................... 850-136-885 ........... 5-9 Harness, Travel.................................... 850-200-143/001.... 3-5 Harness, Travel.................................... 850-200-143/001.... 5-9 Harness, Travel.................................... 850-200-143/002.... 3-5 Harness, Travel.................................... 850-200-143/002.... 5-9 High Power Cable Assembly ................. 850-200-252 ........... 5-7 Horn Assembly, 24 Volt ........................ 590-643/004 ........ 5-21 Hose Assembly ................................... 030-504-014/003.... 6-3 Hose Assembly ................................... 030-504-021/003.... 6-3 Hose Assembly .................................... 030-306-022/527.. 6-15 Hose Assembly .................................... 030-306-025/027.. 6-15 Hose Assembly .................................... 030-306-030/027.. 6-15 Hose Assembly .................................... 030-306-030/028.. 6-15 Hose Assembly .................................... 030-602-078/004.... 2-5 Hose Assembly .................................... 850-200-212 ......... 6-12 Hose .................................................. 820-611/001 ........ 4-17 Housing, Barrel Weldment .................... 540-116/411 .......... 6-9 Hub, Wheel Machine ........................... 850-138-111 ........... 4-9 Hydraulic Motor .................................. 1020450 ............... 3-11 Hydraulic Motor .................................. 1020450 ............... 6-13 Insulator Terminal Strip (TS2) ................. 1-030-002 ............... 5-8 Insulator.............................................. 1-030-002 ............... 8-3 Key Switch, 2 Position EE...................... 223-000-916 ......... 5-18 Key, Woodruff ..................................... 7-850-100/015...... 4-13 Key, Woodruff ..................................... 850-111 ................ 2-19 Key, Woodruff ..................................... 850-111 .................. 4-5 Key, Woodruff ..................................... 850-114 ................ 6-13 Key .................................................... 850-111 ................ 6-17 Knob, Steer ......................................... 828-005-714 ........... 3-9 Lead Assembly Kit................................ 570-446/521 ........ 5-23 Lever ................................................. 400-059/94 .......... 4-15 Lever, Cam Return ................................ 850-200-237 ........... 3-5 Lift Cylinder......................................... 1015666/400 ......... 6-9 Lift Pump and Motor Assembly............... 1052277/001 ......... 6-7 Link, Connector Chain .......................... 680-817 .................. 2-5 Link, offset........................................... 680-816 .................. 2-5 Load Backrest and Tray Kit ................... 850-139-366/048.... 8-7 Load Backrest and Tray Kit ................... 850-139-366/060.... 8-7 Load Backrest and Tray Kit ................... 850-139-366/148.... 8-7 Load Backrest and Tray Kit ................... 850-139-366/160.... 8-7 Lower Drive Unit Assembly.................... 850-138-735/017.... 4-7 Magnet and Frame .............................. 1-105-216/09........ 5-15

1072452A

Part No.

Page

Magnetic Strip .....................................850-138-757 ........... 8-4 Meter, Battery ......................................870-246................ 5-19 Meter, Hour/Battery With lift Interrupt .....1019477 .............. 5-19 Meter, Hour/Battery .............................870-256................ 5-19 Meter, Hour .........................................870-257................ 5-19 Module Assembly, Auxiliary Delay .........850-200-034 ........... 5-8 Motor..................................................560-213/03 ............ 6-7 Motor Controller...................................1017150 ................ 5-7 Motor, Auxiliary ...................................570-253/350 ........ 5-24 Motor, Drive, 24 Volt ............................570-867/500 ........ 4-13 Motor, Drive ........................................570-867/500 ........ 5-23 Nut ....................................................671-015/06 ............ 2-9 Nut ....................................................760-003................ 4-17 Nut ....................................................760-148 ............... 4-11 Nut ....................................................760-176 ............... 4-11 Nut, Lock ............................................760-148 ............... 4-13 Nut, Locking ........................................760-006.................. 8-7 Nut, Retainer .......................................812-029/005 ........ 2-11 Nut.....................................................5-016-004 ............... 7-7 Nut.....................................................540-047/417 .......... 6-9 Nut.....................................................750-006.................. 5-7 Nut.....................................................750-006.................. 5-8 Nut.....................................................750-006.................. 5-9 Nut.....................................................750-036.................. 5-9 Nut.....................................................750-049.................. 8-7 Nut.....................................................750-206.................. 5-8 Nut.....................................................750-234................ 7-11 Nut.....................................................750-234................ 7-15 Nut.....................................................750-234.................. 7-7 Nut.....................................................750-414.................. 5-7 Nut.....................................................750-419................ 2-13 Nut.....................................................760-019.................. 2-5 Nut.....................................................760-148................ 2-19 Nut.....................................................760-148.................. 4-5 Nut.....................................................761-944.................. 8-7 Nut.....................................................812-029/002 .......... 3-3 O-Ring Connector, Male .......................792-568 ................. 6-3 Pad, Back............................................828-004-287 ......... 2-19 Pad, Floor, Ergo ...................................1017757 .............. 2-19 Pad, Leg Guard....................................850-200-024 ......... 2-19 Pad, Locking ........................................850-010-110 ........... 4-5 Pin Hinge Assembly (Cold Storage) ........671-015/15 ............ 2-9 Pin Hinge Assembly (Standard) ..............671-012/17 ............ 2-9 Pin Weldment, Retainer .........................850-138-963/001 ... 7-3 Pin, Connector .....................................1-012-340/002 ....... 3-7 Pin, Cotter ...........................................810-910................ 4-17 Pin, Cotter ...........................................810-910.................. 4-5 Pin, Eccentric ......................................1044708 .............. 7-11 Pin, Eccentric, 8K .................................1044709 .............. 7-15 Pin, Eccentric .......................................1044707/001......... 7-7 Pin, Roll .........................................671-015/07 ............ 2-9 Pin, Roll .........................................671-015/18 ............ 2-9 Pin, Roll...............................................810-763.................. 7-3 Pin, Spiral ...........................................1026370 .............. 7-11 Pin, Spiral ...........................................1026370 .............. 7-17 Pin, Spiral ...........................................1026376 .............. 7-15 Pin, Spiral ...........................................810-717................ 4-11 Pin, Spiral ...........................................810-747................ 7-23 Pin, Spring...........................................810-747................ 7-21 Pin, Tractor Link Support ........................1023724/001......... 7-3 Pin, Weldment, Front Link ......................1055342/001....... 7-15 Pin, Yoke ............................................861-013................ 4-17 Pin......................................................810-762................ 7-25 Pin......................................................812-000-178 ........... 4-5 Pipe, Spacer ........................................828-001-429/006 . 2-14 Pipe, Spacer ........................................828-001-429/010 . 2-14 Piston Machined...................................540-116/412 .......... 6-9 Pivot Weldment, Tandem .......................1016119 .............. 7-25

A-3

4/12/2007

Model 019 Walkie - Alphabetical Parts Index

Description

Part No.

Page

Description

Plate Assembly..................................... 671-015/101...........2-9 Plate, Adapter Weldment ...................... 850-200-179............4-7 Plate, Backing ..................................... 400-060/01 ..........4-15 Plate, Distributor................................... 1020449/06 .........6-13 Plate, End............................................ 850-200-250............3-5 Plate, Fuse Mount................................. 850-139-166............8-3 Plate, Motor Specification ..................... 114-009-503..........2-19 Plate, Mount Weldment......................... 850-200-173............4-5 Plate, Specification Lower Lift ................ 412-831 ................2-19 Plate, Top Weldment............................. 1040572/001 .........3-3 Plate, Top Weldment............................. 1040572/002 .........3-3 Plug, Center ........................................ 828-005-716............3-9 Plug, Dome ......................................... 828-005-715............3-9 Plug, Filler .......................................... 1015879 ...............4-11 Plug, Hex ........................................... 782-416 ...............4-11 Plug, Pipe ........................................... 782-424 ...............4-11 Plug, Sealing (Surseal) (J6) .................... 1-012-459/001 ........5-9 Plug, Vent ........................................... 782-405 ...............4-11 Pocket, Manual .................................... 828-006-843..........2-19 Programmable, Maintenance Tool .......... 950-185/004.........5-20 Pull Rod Assembly 103 in. Fork Length ... 1026364/103 .......7-19 Pull Rod Assembly 103 in. Fork Length ... 1026365/103 .......7-18 Pull Rod Assembly 120 in. Triplet ........... 1026364/120 .......7-19 Pull Rod Assembly 144 in. Triplet ...............................................

(116.34 in. Rod Length Hole to Hole) ..... 1026364/144 .......7-19 Pull Rod Assembly 84 in. - 93 in. and 96 in.................................

Fork Length ......................................... 1026364/096 .......7-19 Pull Rod Assembly 84 in. - 93 in. and 96 in.................................

Fork Length ......................................... 1026365/096 .......7-18 Pull Rod Assembly 84 in. Fork Length..........................................

(With two 42 in. Pallets) ....................... 1026364/084 .......7-19 Pull Rod Assembly 84 in. Fork Length..........................................

(With two 42 in. Pallets) ....................... 1026365/084 .......7-18 Pull Rod Assembly 84 in. Fork Length ..... 1026364/284 .......7-19 Pump and Motor Assembly, Lift .............. 1052277/001 .........6-3 Pump And Motor Assembly, Steer).......... 850-200-026............2-5 Pump Assembly, Lift .............................. 560-206/131...........6-7 Ram, Slave .......................................... 870-747 ..................4-5 Relay ................................................. 1-100-010................5-8 Reservoir Assembly .............................. 850-200-213............2-5 Reservoir Assembly .............................. 850-200-213..........6-12 Reservoir Kit With Tubes ....................... 560-217/05.............6-7 Reservoir............................................. 402-014 ................6-12 Reservoir............................................. 870-903 ................4-17 Resistor (Field Weaken)......................... 1-113-008................5-8 Ring Adapter, Weldment ....................... 850-200-247............4-5 Ring, 1.75 in. I.D................................. 828-006-317............5-8 Ring, Kit Set ........................................ 1030931 ...............4-11 Ring, Push on Retainer .......................... 810-488/014.........2-14 Ring, Retaining ................................... 870-613/02...........6-17 Ring, Retaining, External ....................... 540-068/418...........6-9 Ring, Retaining, Internal ........................ 540-068/417...........6-9 Ring, Retaining .................................... 570-214/512.........5-23 Ring, Slewing Machined ....................... 850-138-730..........4-11 Ring, Snap .......................................... 7-810-002/037 .....4-13 Ring, Snap .......................................... 810-132 ................7-11 Ring, Snap .......................................... 810-132 ................7-15 Ring, Snap .......................................... 810-132 ..................7-7 Ring, Snap .......................................... 870-613/01...........6-17 Rod Assembly, Pull, 32 in. Fork Length.... 1030342/132 .......7-17 Rod Assembly, Pull, 36 in. Fork Length.... 1030342/036 .......7-17 Rod Assembly, Pull, 36 in. Fork Length.... 1030342/136 .......7-17 Rod Assembly, Pull, 42 in. Fork Length.... 1030342/042 .......7-17 Rod Assembly, Pull, 42 in. Fork Length.... 1030342/142 .......7-17 Rod Assembly, Pull, 48 in. Fork Length.... 1030342/048 .......7-17 Rod Assembly, Pull, 48 in. Fork Length.... 1030342/148 .......7-17 Rod Assembly, Pull, 60 in. Fork Length.... 1030342/060 .......7-17 Rod Assembly, Pull, 60 in. Fork Length.... 1030342/160 .......7-17

4/12/2007

Part No.

Page

Rod, Piston Weldment........................... 540-116/413 .......... 6-9 Rod, Push ........................................... 812-000-177 ........... 4-5 Roller Assembly .................................. 828-006-727/010.. 2-13 Roller Assembly .................................. 828-006-727/012.. 2-13 Roller, Battery ...................................... 828-006-726 ......... 2-14 Roller ................................................. 360-067/004 ........ 7-11 Roller ................................................. 360-067/004 ........ 7-15 Roller ................................................. 360-067/004 .......... 7-7 Screw ................................................ 701-243 .................. 2-5 Screw ................................................ 5-001-002 ............... 6-3 Screw ................................................ 710-010 ................ 5-21 Screw ................................................ 710-069 ............... 4-11 Screw ................................................ 710-127 ................. 6-3 Screw ................................................ 710-141 ................. 2-6 Screw ................................................ 743-030 ............... 4-13 Screw ................................................ 743-031 ............... 4-13 Screw, Brake Adjustment ...................... 812-000-176 ........... 4-5 Screw, Set........................................... 724-372 ................ 3-11 Screw, Set........................................... 724-372 .................. 4-5 Screw, Set........................................... 724-399 .................. 5-7 Screw, Set........................................... 724-399 .................. 5-8 Screw, Set........................................... 724-429 .................. 5-7 Screw, Set........................................... 724-429 .................. 5-8 Screw, Set........................................... 724-429 .................. 5-9 Screw, Shoulder .................................. 1030582................. 7-7 Screw, Top Cover Fixing ....................... 1-105-216/06........ 5-15 Screw, Top Cover, Fixed ....................... 1-105-216/06........ 5-13 Screw, Washer .................................... 671-012/05 ............ 2-9 Screw................................................. 1020450/09 ......... 6-13 Screw................................................. 5-001-008 ............. 7-11 Screw................................................. 5-001-008 ............. 7-15 Screw................................................. 5-001-008 ............... 7-3 Screw................................................. 5-001-008 ............... 7-7 Screw................................................. 5-001-009 ............. 7-11 Screw................................................. 5-001-009 ............. 7-15 Screw................................................. 5-001-009 ............... 7-7 Screw................................................. 5-001-016 ............. 7-21 Screw................................................. 5-001-016 ............. 7-23 Screw................................................. 5-001-024 ............... 7-3 Screw................................................. 5-004-017 ............... 7-7 Screw................................................. 701-060 .................. 3-5 Screw................................................. 701-062 .................. 5-8 Screw................................................. 701-066 .................. 5-7 Screw................................................. 701-066 .................. 8-3 Screw................................................. 701-093 .................. 5-9 Screw................................................. 701-095 .................. 5-9 Screw................................................. 701-115 .................. 5-7 Screw................................................. 701-119 .................. 5-9 Screw................................................. 701-123 .................. 5-8 Screw................................................. 701-125 ................ 4-17 Screw................................................. 701-175 ................ 4-17 Screw................................................. 701-190 .................. 5-7 Screw................................................. 701-244 ................ 2-11 Screw................................................. 701-244 .................. 3-3 Screw................................................. 701-246 ................ 2-11 Screw................................................. 701-246 .................. 8-7 Screw................................................. 701-314 .................. 5-9 Screw................................................. 701-384 .................. 5-8 Screw................................................. 710-004 .................. 2-5 Screw................................................. 710-006 .................. 2-5 Screw................................................. 710-006 .................. 5-7 Screw................................................. 710-006 .................. 5-8 Screw................................................. 710-006 .................. 8-3 Screw................................................. 710-007 .................. 5-7 Screw................................................. 710-008 .................. 3-5 Screw................................................. 710-010 ................ 3-11 Screw................................................. 710-010 .................. 3-3 Screw................................................. 710-067 .................. 5-7

A-4

1072452A

Model 019 Walkie - Alphabetical Parts Index

Description

Part No.

Page

Description

Screw................................................. 710-069 .................. 2-5 Screw................................................. 710-069 .................. 3-3 Screw................................................. 710-069 .................. 4-5 Screw................................................. 710-074 ................ 4-17 Screw................................................. 710-127 .................. 2-5 Screw................................................. 710-127 ................ 6-17 Screw................................................. 710-128 .................. 4-5 Screw................................................. 710-130 ................ 2-13 Screw................................................. 710-134 .................. 2-5 Screw................................................. 710-134 .................. 4-5 Screw................................................. 710-139 .................. 4-5 Screw................................................. 710-246 .................. 4-7 Screw................................................. 710-252 .................. 4-7 Screw................................................. 710-399 .................. 8-7 Screw................................................. 714-129 ................ 3-11 Screw................................................. 714-145 ................ 7-11 Screw................................................. 714-145 ................ 7-15 Screw................................................. 714-145 .................. 7-7 Screw................................................. 714-198 .................. 4-5 Screw................................................. 714-205 .................. 8-7 Screw................................................. 716-008 ................ 7-11 Screw................................................. 716-008 ................ 7-15 Screw................................................. 716-137 .................. 3-9 Screw................................................. 724-230 .................. 3-5 Seal Kit .............................................. 1015666/421 ......... 6-9 Seal Kit............................................... 1020449/01 ......... 6-13 Seal Kit............................................... 870-764/01 .......... 6-15 Seal, Felt ............................................ 671-012/03 ............ 2-9 Seal, Oil ............................................ 530-638 ............... 4-11 Seal, Oil ............................................ 530-687 ............... 4-13 Shaft and Flange Assembly ................... 870-613/07 .......... 6-15 Shaft and Flange Assembly ................... 870-613/07 .......... 6-17 Shaft Pivot Weldment ........................... 1026379............... 7-15 Shaft Weldment, Truck, Link ................. 1026386/001 ......... 7-3 Shaft Weldment, Truck, Link .................. 1026386/002 ......... 7-3 Shaft, Cardam..................................... 1020450/08 ......... 6-13 Shaft, Drive Wheel .............................. 400-004 ................ 4-11 Shaft, Front Link Weldment.................... 1055342/001 ....... 7-11 Shaft, Front, Link Weldment................... 1055342/001 ......... 7-7 Shaft, Pivot.......................................... 1026637 ............... 7-11 Shaft, Pivot.......................................... 1026637/001 ......... 7-7 Shaft, Rear Link ................................... 1026382/001 ....... 7-11 Shaft, Rear Link ................................... 1026382/002 ....... 7-15 Shaft, Rear Link ................................... 1050893/001 ......... 7-7 Shaft, Roller ........................................ 828-001-335/006.. 2-14 Shaft, Roller ........................................ 828-001-335/007.. 2-14 Shaft, Steering .................................... 870-613/06 .......... 6-17 Shaft, Weldment Bottom Link ................. 850-138-966 ........... 6-3 Shaft, Wheel, Stainless Steel ................. 850-139-349 ......... 7-21 Shaft, Wheel, Stainless Steel ................. 850-139-349 ......... 7-23 Shaft, Wheel, Standard ....................... 850-135-634 ......... 7-21 Shaft, Wheel, Standard ....................... 850-135-634 ......... 7-23 Shaft, Wheel ....................................... 850-137-070 ......... 7-26 Shaft, Wheel ....................................... 850-137-285 ......... 7-25 Shim ................................................. 850-409/002 ....... 4-11 Shim ................................................. 850-409/003 ....... 4-11 Shim ................................................. 850-409/008 ....... 4-11 Shim ................................................. 850-409/015 ....... 4-11 Shim ................................................. 850-413/002 ....... 4-11 Shim ................................................. 850-413/003 ....... 4-11 Shim ................................................. 850-413/008 ....... 4-11 Shim ................................................. 850-413/015 ....... 4-11 Shim, Caster ....................................... 850-138-244 ........... 2-6 Shoe Assembly ................................... 400-059/05 ......... 4-15 Shroud Assembly ................................. 671-015/12 ............ 2-9 Sleeve, Bearing ................................... 1025349/007 ....... 7-17 Sleeve, Bearing ................................... 1025349/007 ....... 7-18 Sleeve, Expando.................................. 611-070/005 .......... 5-7

1072452A

Part No.

Page

Sleeve, Pin, Eccentric ...........................1044706 ................ 7-7 Sleeve, Pin, Eccentric ............................850-139-198 ......... 7-15 Sleeve, Pin, Eccentric ............................850-139-277 ......... 7-11 Sleeve .................................................590-735................ 5-17 Sleeve .................................................853-032-065 ......... 5-17 Slider..................................................850-139-185 ........... 7-7 Spacer, .38 in......................................1052665/001......... 7-3 Spacer, .62 in......................................1052665/002......... 7-3 Spacer, .75 in......................................1052665/003......... 7-3 Spacer, Lift Ram ...................................850-139-235 ........... 6-3 Spacer, Pipe ........................................1045247/001....... 7-11 Spacer, Pipe ........................................1045247/001......... 7-7 Spacer ................................................540-068/416 .......... 6-9 Spacer ................................................771-137................ 2-19 Spiral Gear and Pinion Set ...................950-151 ............... 4-11 Spring, Actuator ...................................1052705 ................ 7-3 Spring, Compression ............................671-012/13 ............ 2-9 Spring, Compression ............................671-013/01 ............ 2-9 Spring, Hose Take up ...........................830-129................ 4-17 Spring, Locator.....................................671-015/11 ............ 2-9 Spring, Return .....................................400-059/06 ......... 4-15 Spring, Return .....................................830-345.................. 3-5 Spring, Return ......................................1-105-216/07 ....... 5-15 Spring, Return ......................................1-105-218/03 ...... 5-13 Spring.................................................830-185.................. 4-5 Sprocket..............................................401-165/001 ........ 3-11 Standoff (Fuse) .....................................1-074-104/001 ....... 5-7 Standoff (Fuse) .....................................1-074-104/001 ....... 5-8 Steer Motor Assembly ...........................1021812 .............. 3-11 Steer Motor Assembly ...........................850-200-023 ........... 2-5 Strainer ...............................................560-217/09 ............ 6-7 Strap, Mounting ...................................611-044.................. 5-7 Strap...................................................611-028.................. 5-7 Strap...................................................611-029.................. 3-7 Suppressor Assembly ............................850-136-319 ........... 5-8 Switch (Lift Limit) ...................................1-150-324 ............... 5-8 Switch Actuator/Screw Assembly ...........1-105-216/04 ....... 5-15 Switch Ignition .....................................850-136-586/001 . 5-18 Switch Start Service Kit .........................560-213/06 ............ 6-7 Switch, Control Handle .........................1013006/002......... 3-7 Switch, Key, 2 Position ..........................1-150-392 ............. 5-18 Switch, Key, 3 Position ..........................1-150-391 ............. 5-18 switch, Rotary, 2 Position.......................1-150-376 ............. 5-18 Switch, Rotary, 3 Position ......................1-150-380 ............. 5-18 Switch.................................................1-150-324 ............... 4-5 Switch.................................................1-150-383 ............... 5-9 Tee, Male Branch .................................792-211/006 ......... 6-3 Tee, Swivel Run ...................................792-480 ................. 6-3 Terminal Strip (TS2)...............................1-030-001 ............... 5-8 Terminal Strip.......................................1-030-001 ............... 8-3 Throttle Potentiometer ............................1-120-105 ............... 5-9 Tip Contact Kit .....................................1-105-216/01 ....... 5-15 Tire, Poly (Diamond Groove) ..................632-168.................. 4-9 Tire, Poly (Razor Siped) .........................632-169 .................. 4-9 Tire, Poly (Single Center Groove)............632-170 .................. 4-9 Tire, Poly Drive, Cat Yellow....................632-091/005 .......... 4-9 Tire, Poly Drive, Red-Orange..................632-091/001 .......... 4-9 Tire, Rubber, Reinforced Fiberglass .............................................

Black ..................................................630-356/001 .......... 4-9 Tire, Rubber, Reinforced Fiberglass .............................................

White .................................................630-356/002 .......... 4-9 Top Link Assembly ................................1036079 ................ 7-3 Top Link Assembly ................................1036080 ................ 7-3 Tray, Tote.............................................850-138-472 ........... 8-4 Tray, Tote.............................................850-138-472 ........... 8-7 Tube, Spacer........................................1045246/001....... 7-15 Tubing, Filter Polyester...........................247-011/005 ......... 6-3 Valve Assembly, Check..........................560-207/113 ......... 6-7

A-5

4/12/2007

Model 019 Walkie - Alphabetical Parts Index

Description

Part No.

Page

Description

Valve Stem .......................................... 560-206/129...........6-7 Valve, Flow Control .............................. 560-206/123...........6-7 Valve, Orbitrol ..................................... 870-764 ................6-15 Valve, Relief ........................................ 560-206/125...........6-7 Washer .............................................. 671-012/06.............2-9 Washer .............................................. 771-506 ...............4-13 Washer, Compression........................... 671-015/19.............2-9 Washer, External Tooth ......................... 774-116 ..................5-8 Washer, External Tooth ......................... 774-116 ..................5-9 Washer, Felt ........................................ 1018776 ...............7-25 Washer, Flat ....................................... 5-018-005................6-3 Washer, Flat ........................................ 5-018-006..............4-17 Washer, Flat ........................................ 5-018-006..............7-11 Washer, Flat ........................................ 5-018-006..............7-15 Washer, Flat ........................................ 5-018-006................7-3 Washer, Flat ........................................ 5-018-006................7-7 Washer, Flat ........................................ 5-018-007..............7-21 Washer, Flat ........................................ 5-018-007..............7-23 Washer, Flat ........................................ 5-018-011..............7-21 Washer, Flat ........................................ 771-007 ..................5-8 Washer, Flat ........................................ 771-009 ..................5-8 Washer, Flat ........................................ 771-009 ..................5-9 Washer, Flat ........................................ 771-012 ..................5-8 Washer, Flat ........................................ 771-012 ..................5-9 Washer, Flat ........................................ 771-016 ..................2-5 Washer, Flat ........................................ 771-016 ..................8-7 Washer, Flat ........................................ 771-019 ................4-11 Washer, Flat ........................................ 771-023 ..................2-5 Washer, Flat ........................................ 771-023 ..................4-5 Washer, Flat ........................................ 771-033 ................7-11 Washer, Flat ........................................ 771-033 ................7-15 Washer, Flat ........................................ 771-033 ................7-23 Washer, Flat ........................................ 771-049 ..................5-8 Washer, Flat ........................................ 771-116 ..................2-5 Washer, Flat ........................................ 771-116 ................3-11 Washer, Flat ........................................ 771-116 ..................3-3 Washer, Flat ........................................ 771-116 ..................3-5 Washer, Flat ........................................ 771-116 ................5-21 Washer, Flat ........................................ 771-116 ..................5-7 Washer, Flat ........................................ 771-116 ..................5-8 Washer, Flat ........................................ 771-116 ..................5-9 Washer, Flat ........................................ 771-119 ................4-17 Washer, Flat ........................................ 771-119 ................7-11 Washer, Flat ........................................ 771-119 ................7-15 Washer, Flat ........................................ 771-119 ..................7-7 Washer, Flat ........................................ 771-127 ................2-14 Washer, Flat ........................................ 771-153 ..................3-5 Washer, Flat ........................................ 771-156 ................7-25 Washer, Flat ........................................ 771-156 ................7-26 Washer, Flat ........................................ 771-230 ..................7-3 Washer, Flat ........................................ 772-116 ..................3-3 Washer, Lock....................................... 5-019-006..............7-15 Washer, Lock....................................... 5-019-006................7-3 Washer, Lock....................................... 5-019-007..............7-21 Washer, Lock....................................... 5-019-007..............7-23 Washer, Lock....................................... 5-019-008................7-3 Washer, Lock....................................... 772-023 ................6-17 Washer, Lock....................................... 772-106 ..................5-8 Washer, Lock....................................... 772-106 ..................5-9 Washer, Lock....................................... 772-109 ..................5-9

4/12/2007

Part No.

Page

Washer, Lock ...................................... 772-112 .................. 5-7 Washer, Lock ...................................... 772-112 .................. 5-8 Washer, Lock ...................................... 772-112 .................. 5-9 Washer, Lock ...................................... 772-115 .................. 4-7 Washer, Lock ...................................... 772-115 .................. 8-7 Washer, Lock ...................................... 772-116 .................. 2-5 Washer, Lock ...................................... 772-116 ................ 3-11 Washer, Lock ...................................... 772-116 .................. 3-5 Washer, Lock ...................................... 772-116 ................ 5-21 Washer, Lock ...................................... 772-116 .................. 5-7 Washer, Lock ...................................... 772-116 .................. 5-8 Washer, Lock ...................................... 772-116 .................. 5-9 Washer, Lock ...................................... 772-119 .................. 2-5 Washer, Lock ...................................... 772-119 .................. 3-3 Washer, Lock ...................................... 772-119 ................ 4-17 Washer, Lock ...................................... 772-119 .................. 5-7 Washer, Lock ...................................... 772-123 ................. 2-6 Washer, Lock ...................................... 772-123 .................. 2-5 Washer, Lock ...................................... 772-123 ................ 3-11 Washer, Lock ...................................... 772-127 .................. 8-7 Washer, Lock ...................................... 774-107 .................. 8-3 Washer, Lock ...................................... 774-123 .................. 3-5 Washer, Lock ...................................... 774-254 .................. 4-5 Washer .............................................. 5-018-006 ............... 2-5 Washer .............................................. 5-018-012 ............. 4-17 Washer .............................................. 671-015/05 ............ 2-9 Washer .............................................. 771-173 .................. 2-5 Washer .............................................. 771-173 ................ 3-11 Washer .............................................. 774-007 .................. 3-5 Washer .............................................. 774-123 .................. 4-5 Wheel Assembly, Steer......................... 828-004-686 ........... 3-9 Wheel, Drive Assembly, Black Rubber ... 850-138-837/001.... 4-9 Wheel, Drive Assembly, Black Rubber .... 850-138-837/001.... 4-7 Wheel, Drive Assembly, White Rubber ........................................

Non Marking ...................................... 850-138-837/002.... 4-7 Wheel, Drive Assembly, White Rubber ........................................

Non Marking ...................................... 850-138-837/002.... 4-9 Wheel, Load ....................................... 632-069/002 ........ 7-21 Wheel, Load ....................................... 632-069/002 ........ 7-23 Wheel, Load ....................................... 632-069/003 ........ 7-21 Wheel, Load ....................................... 632-069/003 ........ 7-23 Wheel, Load ....................................... 632-069/007 ........ 7-21 Wheel, Load ....................................... 632-069/007 ........ 7-23 Wheel, Load ....................................... 632-069/107 ........ 7-21 Wheel, Load ....................................... 632-069/107 ........ 7-23 Wheel, Load ....................................... 632-071/002 ........ 7-26 Wheel, Load ....................................... 632-071/003 ........ 7-26 Wheel, Load ....................................... 632-071/007 ........ 7-26 Wheel, Load ....................................... 632-071/107 ........ 7-26 Wheel, Load ....................................... 632-076/002 ........ 7-25 Wheel, Load ....................................... 632-076/003 ........ 7-25 Wheel, Load ....................................... 632-076/007 ........ 7-25 Wheel, Load ....................................... 632-076/107 ........ 7-25 Wheel, Load ....................................... 632-157/002 ........ 7-21 Wheel, Load ....................................... 632-157/002 ........ 7-23 Wheel, Load ....................................... 632-157/007 ........ 7-21 Wheel, Load ....................................... 632-157/007 ........ 7-23 Wheel, Steer ....................................... 828-004-687 ........... 3-9 Wheel ................................................ 632-421/CR7 .......... 2-9 Yoke Weldment . . . . . . . . . . . . . . . . . 671-012/02 . . . . . . 2-9

A-6

1072452A

Model 019 Walkie - Numerical Parts Index

APPENDIX B Part No.

Description

Numerical Parts Index Page

Part No.

030-306-022/527 .....Hose Assembly ................................. 6-15 030-306-025/027 .....Hose Assembly ................................. 6-15 030-306-030/027 .....Hose Assembly ................................. 6-15 030-306-030/028 .....Hose Assembly ................................. 6-15 030-504-014/003 .....Hose Assembly .................................. 6-3 030-504-021/003 .....Hose Assembly .................................. 6-3 030-602-078/004 .....Hose Assembly ................................... 2-5 1-012-339/005 .........Connector .......................................... 3-7 1-012-340/002 .........Pin, Connector.................................... 3-7 1-012-434/008 .........Connector (P6) ................................... 5-9 1-012-435 .................Contact Pin ........................................ 5-9 1-012-450/004 .........Connector (J6) .................................... 5-9 1-012-451 .................Contact Pin (Surseal) (J6) ..................... 5-9 1-012-452 .................Contact Socket (Surseal) (J6) ................ 5-9 1-012-459/001 .........Plug, Sealing (Surseal) (J6) ................... 5-9 1013006/002 ..........Switch, Control Handle........................ 3-7 1015666/400 ..........Cylinder, Hydraulic ............................ 6-3 1015666/400 ..........Lift Cylinder........................................ 6-9 1015666/414 ..........Gland, Machined ............................... 6-9 1015666/421 ..........Seal Kit ............................................. 6-9 1015879 ..................Plug, Filler ....................................... 4-11 1016119 ..................Pivot Weldment, Tandem.................... 7-25 1016124 ..................Bushing, Flanged .............................. 7-25 1016286/001 ..........Control Handle Switch............................... ................................Assembly (Lift)..................................... 3-7 1016286/002 ..........Control Handle Switch............................... ................................Assembly (Lower) ................................ 3-7 1016286/003 ..........Control Handle Switch............................... ................................Assembly (Horn) ................................. 3-7 1017150 ..................Motor Controller ................................. 5-7 1017612 ..................Door Weldment .................................. 2-5 1017656 ..................Cover Right-Hand.............................. 2-11 1017657 ..................Cover Left-Hand ................................ 2-11 1017757 ..................Pad, Floor, Ergo................................ 2-19 1017944 ..................Cover .............................................. 2-11 1018127 ..................Cover, Controller ............................... 3-3 1018291 ..................Control Handle ................................... 3-7 1019477 ..................Meter, Hour/Battery With.......................... ................................lift Interrupt....................................... 5-19 1019920 ..................Caster Assembly ................................ 2-9 1019920 ..................Caster Assembly (Optional) ................. 2-6 1020449/01 ............Seal Kit............................................ 6-13 1020449/06 ............Plate, Distributor ............................... 6-13 1020449/08 ............Cover, End....................................... 6-13 1020450/07 ............Gear Wheel Set ............................... 6-13 1020450/08 ............Shaft, Cardam.................................. 6-13 1020450/09 ............Screw.............................................. 6-13 1020450 ..................Hydraulic Motor ............................... 3-11 1020450 ..................Hydraulic Motor ............................... 6-13 1021812 ..................Steer Motor Assembly........................ 3-11 1023345 ..................Control Handle Assembly..................... 3-5 1023345 ..................Control Handle Assembly..................... 3-7 1023724/001 ..........Pin, Tractor Link Support ...................... 7-3 1023730 ..................Bell Crank Subassembly, Left-Hand ........ 7-7 1023730 ..................Bell Crank Subassembly, Left-Hand ...... 7-11 1023731 ..................Bell Crank Subassembly, Right-Hand ..... 7-7 1023731 ..................Bell Crank Subassembly, Right-Hand ... 7-11 1023732 ..................Bell Crank Subassembly, Left-Hand ...... 7-15 1023733 ..................Bell Crank Subassembly, Right-Hand ... 7-15 1024462 ..................Cover, Center ................................... 2-11 1024463 ..................Cover Kit ......................................... 2-11 1025048 ..................Clevis, Machined, Cylinder ................. 7-3 1025348/007 ..........Bearing, Sleeve ................................ 7-21

1072452A

Description

Page

1025349/001 .......... Bearing, Sleeve ................................ 7-15 1025349/003 .......... Bearing, Sleeve ................................ 7-11 1025349/003 .......... Bearing, Sleeve .................................. 7-7 1025349/006 .......... Bearing, Sleeve ................................ 7-11 1025349/006 .......... Bearing, Sleeve ................................ 7-15 1025349/006 .......... Bearing, Sleeve .................................. 7-7 1025349/007 .......... Bearing, Sleeve ................................ 7-19 1025349/007 .......... Bearing, Sleeve ................................ 7-23 1025349/007 .......... Bearing, Sleeve ................................ 7-25 1025349/007 .......... Sleeve, Bearing ................................ 7-17 1025349/007 .......... Sleeve, Bearing ................................ 7-18 1025351/002 .......... Fork, Trail, Machined ........................ 7-21 1025353/002 .......... Fork, Trail, Machined ........................ 7-23 1025355 .................. Fork, Trail, Machined ........................ 7-25 1026364/084 .......... Pull Rod Assembly 84 in............................ ................................ Fork Length (With two 42 in. Pallets) .. 7-19 1026364/096 .......... Pull Rod Assembly 84 in. - 93 in................. ................................ and 96 in. Fork Length ..................... 7-19 1026364/103 .......... Pull Rod Assembly 103 in.......................... ................................ Fork Length ..................................... 7-19 1026364/120 .......... Pull Rod Assembly 120 in. Triplet........ 7-19 1026364/144 .......... Pull Rod Assembly 144 in. Triplet................ ................................ (116.34 in. Rod Length Hole to Hole) . 7-19 1026364/284 .......... Pull Rod Assembly 84 in............................ ................................ Fork Length ..................................... 7-19 1026365/084 .......... Pull Rod Assembly 84 in............................ ................................ Fork Length (With two 42 in. Pallets) .. 7-18 1026365/096 .......... Pull Rod Assembly 84 in. - 93 in................. ................................ and 96 in. Fork Length ..................... 7-18 1026365/103 .......... Pull Rod Assembly 103 in.......................... ................................ Fork Length ..................................... 7-18 1026370 .................. Pin, Spiral........................................ 7-11 1026376 .................. Pin, Spiral........................................ 7-15 1026377/001 .......... Block, Pivot, Right-Hand....................... 7-7 1026377/001 .......... Block, Pivot, Right-Hand..................... 7-11 1026377/002 .......... Block, Pivot Right-Hand...................... 7-15 1026378/001 .......... Block, Pivot, Left-Hand ....................... 7-11 1026378/001 .......... Block, Pivot, Left-Hand ......................... 7-7 1026378/002 .......... Block, Pivot Left-Hand ........................ 7-15 1026379 .................. Shaft Pivot Weldment ........................ 7-15 1026382/001 .......... Shaft, Rear Link ................................ 7-11 1026382/002 .......... Shaft, Rear Link ................................ 7-15 1026386/001 .......... Shaft Weldment, Truck, Link ................ 7-3 1026386/002 .......... Shaft Weldment, Truck, Link ................. 7-3 1026637/001 .......... Shaft, Pivot ........................................ 7-7 1026637 .................. Shaft, Pivot ...................................... 7-11 1-030-001................. Terminal Strip (TS2) ............................. 5-8 1-030-001................. Terminal Strip ..................................... 8-3 1-030-002................. Insulator Terminal Strip (TS2) ................ 5-8 1-030-002................. Insulator ............................................ 8-3 1030342/036 .......... Rod Assembly, Pull, 36 in.......................... ................................ Fork Length ...................................... 7-17 1030342/042 .......... Rod Assembly, Pull, 42 in.......................... ................................ Fork Length ...................................... 7-17 1030342/048 .......... Rod Assembly, Pull, 48 in.......................... ................................ Fork Length ...................................... 7-17 1030342/060 .......... Rod Assembly, Pull, 60 in.......................... ................................ Fork Length ...................................... 7-17 1030342/132 .......... Rod Assembly, Pull, 32 in.......................... ................................ Fork Length ...................................... 7-17 1030342/136 .......... Rod Assembly, Pull, 36 in.......................... ................................ Fork Length ...................................... 7-17

B-1

4/12/2007

Model 019 Walkie - Numerical Parts Index

Part No.

Description

Page

Part No.

1030342/142.......... Rod Assembly, Pull, 42 in.......................... ................................ Fork Length.......................................7-17 1030342/148.......... Rod Assembly, Pull, 48 in.......................... ................................ Fork Length.......................................7-17 1030342/160.......... Rod Assembly, Pull, 60 in.......................... ................................ Fork Length.......................................7-17 1030931.................. Ring, Kit Set......................................4-11 1036079.................. Top Link Assembly ...............................7-3 1036080.................. Top Link Assembly ...............................7-3 10405576/001........ Handle, Release (SB 350) ..................2-19 1040572/001.......... Plate, Top Weldment ............................3-3 1040572/002.......... Plate, Top Weldment ............................3-3 1044706.................. Sleeve, Pin, Eccentric ..........................7-7 1044707/001.......... Pin, Eccentric ......................................7-7 1044708.................. Pin, Eccentric ...................................7-11 1044709.................. Pin, Eccentric, 8K ..............................7-15 1045246/001.......... Tube, Spacer ....................................7-15 1045247/001.......... Spacer, Pipe .....................................7-11 1045247/001.......... Spacer, Pipe .......................................7-7 1050893/001.......... Shaft, Rear Link ...................................7-7 1052277/001.......... Lift Pump and Motor Assembly ..............6-7 1052277/001.......... Pump and Motor Assembly, Lift .............6-3 1052665/001.......... Spacer, .38 in. ...................................7-3 1052665/002.......... Spacer, .62 in. ...................................7-3 1052665/003.......... Spacer, .75 in. ...................................7-3 1052705.................. Spring, Actuator..................................7-3 1055342/001.......... Pin, Weldment, Front Link ...................7-15 1055342/001.......... Shaft, Front Link Weldment .................7-11 1055342/001.......... Shaft, Front, Link Weldment ..................7-7 1-074-104/001 ........ Standoff (Fuse) ....................................5-7 1-074-104/001 ........ Standoff (Fuse) ....................................5-8 1-100-010 ................ Relay ................................................5-8 1-105-216/01 .......... Tip Contact Kit ..................................5-15 1-105-216/04 .......... Switch Actuator/Screw Assembly ........5-15 1-105-216/05 .......... Cover, Top........................................5-15 1-105-216/06 .......... Screw, Top Cover Fixing ....................5-15 1-105-216/06 .......... Screw, Top Cover, Fixed.....................5-13 1-105-216/07 .......... Spring, Return...................................5-15 1-105-216/09 .......... Magnet and Frame............................5-15 1-105-216 ................ Contactor Assembly...........................5-15 1-105-216 ................ Contactor Auxiliary Power....................5-8 1-105-216 ................ Contactor, Field Weaken......................5-8 1-105-218/01 .......... Hardware kit ...................................5-13 1-105-218/02 ......... Cover, Assembled Top ......................5-13 1-105-218/03 ......... Spring, Return...................................5-13 1-105-218/04 .......... Contact, Moving Assembly .................5-13 1-105-218/05 .......... Contact, Assembled Normally.................... ................................ Closed Fixed ....................................5-13 1-105-218/06 ......... Contact Insulator, Normally....................... ................................ Closed Fixed ...................................5-13 1-105-218/07 .......... Contact Peg, Normally.............................. ................................ Closed Fixed ...................................5-13 1-105-218/08 .......... Assembled Coil and................................. ................................ Frame Without Bracket.......................5-13 1-105-218/09 ......... Contactor Auxiliary Power..................5-13 1-105-218 ................ Contactor (Forward/Reverse) ...............5-7 1-105-218 ................ Contactor Assembly.................................. ................................ Forward/Reverse ..............................5-13 1-113-008 ................ Resistor (Field Weaken) ........................5-8 1-120-105 ................ Throttle Potentiometer...........................5-9 114-006-569/057 .... Chain ...............................................2-5 114-009-192 ............ Brake, Pedal Weldment......................4-17 114-009-503 ............ Plate, Motor Specification ..................2-19 1-150-324 ................ Switch (Lift Limit)..................................5-8 1-150-324 ................ Switch................................................4-5 1-150-376 ................ Switch, Rotary, 2 Position ...................5-18 1-150-380 ................ Switch, Rotary, 3 Position ...................5-18 1-150-383 ................ Switch................................................5-9

4/12/2007

Description

Page

1-150-386 .................Boot .................................................. 5-9 1-150-391 .................Switch, Key, 3 Position ...................... 5-18 1-150-392 .................Switch, Key, 2 Position ...................... 5-18 154-010-242 .............Diode Assembly.................................. 5-8 223-000-916 .............Key Switch, 2 Position EE................... 5-18 247-011/005 ...........Tubing, Filter Polyester ......................... 6-3 360-028/001............Guard, Cable................................... 2-19 360-067/004............Roller............................................... 7-11 360-067/004............Roller............................................... 7-15 360-067/004............Roller................................................. 7-7 400-004....................Shaft, Drive Wheel ........................... 4-11 400-059/02 .............Cam ............................................... 4-15 400-059/04..............Clip ................................................ 4-15 400-059/05 .............Shoe Assembly ................................ 4-15 400-059/06 .............Spring, Return ................................. 4-15 400-059/94..............Lever .............................................. 4-15 400-060/01 .............Plate, Backing ................................. 4-15 400-060....................Brake Assembly ................................ 4-15 400-060....................Brake Shoe Assembly .......................... 4-5 400-139....................Gear, Helical Pinion ......................... 4-11 400-140....................Gear, Helical .................................. 4-11 401-165/001............Sprocket .......................................... 3-11 402-014....................Reservoir ......................................... 6-12 411-511/021............Decal, Raymond, White..................... 2-19 411-511/039............Decal, Raymond, White..................... 2-19 411-511/121............Decal, Raymond, Black...................... 2-19 411-511/139............Decal, Raymond, Black...................... 2-19 411-534....................Decal, Emergency Disconnect............. 2-19 411-552....................Decal, Warning ................................ 2-19 411-587/001............Decal, No Riding .............................. 2-19 411-633....................Decal, Warning-Charger, Bilingual...... 2-19 411-637/002............Decal, Emergency Disconnect..................... ................................Bilingual .......................................... 2-19 411-680....................Decal, Operator Instructions Manual ... 2-19 411-681....................Decal, Manual Replacement............... 2-19 411-773....................Decal, No Riding, Bilingual................ 2-19 411-826....................Decal ................................................ 8-3 411-873....................Decal, Elf, Rider................................ 2-19 412-425....................Decal, High Speed Warning .............. 5-10 412-525....................Decal, Fault Code ............................. 2-19 412-526....................Decal, Installation Checkout ............... 2-19 412-582....................Decal, Control .................................. 2-19 412-657....................Decal, 3 Position............................... 5-18 412-658....................Decal, 2 Position............................... 5-18 412-831....................Plate, Specification Lower Lift ............. 2-19 412-887....................Decal, Warning, Operation, English ... 2-19 412-888....................Decal, Warning-Operation, Bilingual... 2-19 412-899....................Decal, Lubrication ............................. 2-19 412-900....................Decal, Lubrication ............................. 2-19 412-912....................Decal, ISO 9001/14001 .................. 2-19 441-015....................Bearing ........................................... 7-26 441-015....................Bearing, Non-Shielded ...................... 7-21 441-015....................Bearing, Non-Shielded ...................... 7-23 441-127....................Bearing ............................................. 2-9 441-127....................Bearing ........................................... 7-26 441-127....................Bearing, Shield................................. 7-21 441-127....................Bearing, Shield................................. 7-23 441-127....................Bearing, Shield................................. 7-25 442-205....................Bearing, Commutator, End ................... 6-7 442-210....................Bearing, Drive End.............................. 6-7 447-043 ...................Bearing .......................................... 4-11 447-104 ...................Bearing .......................................... 4-11 447-105 ...................Bearing .......................................... 4-11 460-654....................Bearing, Self Aligning ......................... 3-5 462-068....................Bushing, Flanged ................................ 3-5 530-638 ...................Seal, Oil ......................................... 4-11 530-687 ...................Seal, Oil ......................................... 4-13 540-047/417............Nut ................................................... 6-9

B-2

1072452A

Model 019 Walkie - Numerical Parts Index

Part No.

Description

Page

Part No.

540-068/416............Spacer .............................................. 6-9 540-068/417............Ring, Retaining, Internal....................... 6-9 540-068/418............Ring, Retaining, External...................... 6-9 540-116/411............Housing, Barrel Weldment ................... 6-9 540-116/412............Piston Machined ................................. 6-9 540-116/413............Rod, Piston Weldment.......................... 6-9 560-204/328............Bolt, Through...................................... 6-7 560-206/123............Valve, Flow Control ............................. 6-7 560-206/125............Valve, Relief ....................................... 6-7 560-206/129............Valve Stem ......................................... 6-7 560-206/131............Pump Assembly, Lift ............................. 6-7 560-207/113 ...........Valve Assembly, Check ........................ 6-7 560-207/114............Coil, 24 Volt....................................... 6-7 560-213/03..............Motor ................................................ 6-7 560-213/04..............Adapter Kit ........................................ 6-7 560-213/06..............Switch Start Service Kit ........................ 6-7 560-213/07..............Brush Set (Holder and Springs) ............. 6-7 560-217/05..............Reservoir Kit With Tubes ...................... 6-7 560-217/09..............Strainer ............................................. 6-7 560-217/135............Elbow Kit With Vent Plug .................... 6-7 570-206/02..............Bearing ........................................... 5-23 570-214/512............Ring, Retaining ................................. 5-23 570-236/514............Brush (4 per) .................................... 5-23 570-237/215............Bearing D.E............................................. ................................(No C.E. Bearing Available)............... 5-24 570-237/218............Brush Set ......................................... 5-24 570-253/350............Motor, Auxiliary ............................... 5-24 570-325/511............Arm and Fan Assembly...................... 5-23 570-325/512............Field Coil Kit .................................... 5-23 570-446/516............Brush Spring (4)................................ 5-23 570-446/521............Lead Assembly Kit ............................. 5-23 570-449/514............Brush Box Assembly .......................... 5-23 570-450/511............Fan ................................................. 5-23 570-867/500............Motor, Drive..................................... 5-23 570-867/500............Motor, Drive, 24 Volt ........................ 4-13 590-507....................Fuse, 10 Amp..................................... 8-3 590-514....................Fuse, 15 Amp (FU3) ............................ 5-7 590-587/105............Fuse, 80 Amp (FU4) ............................ 5-9 590-587/109............Fuse, 150 Amp (FU1) .......................... 5-8 590-587/113............Fuse, 250 Amp (FU2) .......................... 5-7 590-643/004............Horn Assembly, 24 Volt ..................... 5-21 590-701....................Connector, Battery (Gray) .................. 5-17 590-703....................Connector, Battery (Red) .................... 5-17 590-704....................Connector, Battery (Yellow) ................ 5-17 590-728....................Connector, Battery (Blue) ................... 5-17 590-732....................Handle, Release ............................... 2-19 590-735....................Sleeve ............................................. 5-17 590-755/001............Connector, Battery (Gray) .................. 5-17 590-755/002............Connector, Battery (Blue) ................... 5-17 590-755/003............Connector, Battery (Red) .................... 5-17 590-755/004............Connector, Battery (Yellow) ................ 5-17 611-028....................Strap ................................................. 5-7 611-029....................Strap ................................................. 3-7 611-044....................Strap, Mounting.................................. 5-7 611-070/005............Sleeve, Expando................................. 5-7 630-356/001............Tire, Rubber, Reinforced Fiberglass.............. ................................Black ................................................. 4-9 630-356/002............Tire, Rubber, Reinforced Fiberglass.............. ................................White................................................ 4-9 632-069/002............Wheel, Load .................................... 7-21 632-069/002............Wheel, Load .................................... 7-23 632-069/003............Wheel, Load .................................... 7-21 632-069/003............Wheel, Load .................................... 7-23 632-069/007............Wheel, Load .................................... 7-21 632-069/007............Wheel, Load .................................... 7-23 632-069/107............Wheel, Load .................................... 7-21 632-069/107............Wheel, Load .................................... 7-23 632-071/002............Wheel, Load .................................... 7-26

1072452A

Description

Page

632-071/003 ........... Wheel, Load .................................... 7-26 632-071/007 ........... Wheel, Load .................................... 7-26 632-071/107 ........... Wheel, Load .................................... 7-26 632-076/002 ........... Wheel, Load .................................... 7-25 632-076/003 ........... Wheel, Load .................................... 7-25 632-076/007 ........... Wheel, Load .................................... 7-25 632-076/107 ........... Wheel, Load .................................... 7-25 632-091/001 ........... Tire, Poly Drive, Red-Orange ................ 4-9 632-091/005 ........... Tire, Poly Drive, Cat Yellow .................. 4-9 632-157/002 ........... Wheel, Load .................................... 7-21 632-157/002 ........... Wheel, Load .................................... 7-23 632-157/007 ........... Wheel, Load .................................... 7-21 632-157/007 ........... Wheel, Load .................................... 7-23 632-168 ................... Tire, Poly (Diamond Groove) ................ 4-9 632-169 ................... Tire, Poly (Razor Siped) ....................... 4-9 632-170 ................... Tire, Poly (Single Center Groove).......... 4-9 632-421/CR7 ........... Wheel............................................... 2-9 671-012/02 ............. Yoke Weldment ................................. 2-9 671-012/03 ............. Seal, Felt ........................................... 2-9 671-012/04 ............. Bearing, Thrust ................................... 2-9 671-012/07 ............. Bearing, Cup ..................................... 2-9 671-012/08 ............. Bearing, Cone.................................... 2-9 671-012/13 ............. Spring, Compression........................... 2-9 671-012/16 ............. Bushing ............................................. 2-9 671-012/17 ............. Pin Hinge Assembly (Standard) ............ 2-9 671-012/22 ............. Fitting, Grease, Axle ........................... 2-9 671-012/32 ............. Fitting, Grease, Yoke........................... 2-9 671-013/01 ............. Spring, Compression........................... 2-9 671-015/07 ............. Pin, Roll............................................. 2-9 671-015/08 ............. Cap, Hub .......................................... 2-9 671-015/101 ........... Plate Assembly ................................... 2-9 671-015/11 ............. Spring, Locator................................... 2-9 671-015/12 ............. Shroud Assembly................................ 2-9 671-015/15 ............. Pin Hinge Assembly (Cold Storage)....... 2-9 671-015/16 ............. Axle Assembly (Standard).................... 2-9 671-015/17 ............. Axle Assembly (Cold Storage) .............. 2-9 671-015/18 ............. Pin, Roll............................................. 2-9 680-816 ................... Link, Offset ........................................ 2-5 680-817 ................... Link, Connector Chain......................... 2-5 701-066 ................... Screw ............................................... 8-3 701-246 ................... Screw ............................................... 8-7 701-314 ................... Screw ............................................... 5-9 710-006 ................... Screw ............................................... 8-3 710-127 .................. Screw .............................................. 6-3 710-127 ................... Screw ............................................. 6-17 710-252 ................... Screw ............................................... 4-7 710-399 ................... Screw ............................................... 8-7 714-205 ................... Screw ............................................... 8-7 7-441-201/002 ........ Bearing .......................................... 4-13 7-460-005/001......... Bushing ............................................. 7-3 7-460-005/002......... Bushing ............................................. 7-3 750-036 ................... Nut ................................................... 5-9 750-036 ................... Nut ................................................... 5-9 750-049 ................... Nut ................................................... 8-7 760-006 ................... Nut, Locking ...................................... 8-7 761-944 ................... Nut ................................................... 8-7 771-016 ................... Washer, Flat ...................................... 2-5 771-016 ................... Washer, Flat ...................................... 8-7 771-023 ................... Washer, Flat ...................................... 4-5 771-137 ................... Spacer ............................................ 2-19 772-023 ................... Washer, Lock ................................... 6-17 772-115 ................... Washer, Lock ..................................... 8-7 772-127 ................... Washer, Lock ..................................... 8-7 774-107 ................... Washer, Lock ..................................... 8-3 780-330/001 ........... Bearing, Sleeve ................................ 7-11 780-330/001 ........... Bearing, Sleeve .................................. 7-7 780-330/002 ........... Bearing, Sleeve ................................ 7-15 782-320 ................... Bushing, Reducing ............................ 6-12

B-3

4/12/2007

Model 019 Walkie - Numerical Parts Index

Part No.

Description

Page

Part No.

782-405 .................. Plug, Vent ........................................4-11 782-416 .................. Plug, Hex ........................................4-11 782-424 .................. Plug, Pipe ........................................4-11 7-850-100/015 ........ Key, Woodruff ..................................4-13 790-421 ................... Elbow ..............................................6-12 790-425 ................... Elbow ..............................................6-12 792-211/006 .......... Tee, Male Branch ................................6-3 792-212/009 .......... Elbow, 90 Degree Male ......................6-3 792-311 ................... Elbow ..............................................6-15 792-350 ................... Elbow ................................................4-5 792-391 ................... Connector, Hydraulic.........................4-17 792-478 ................... Elbow, 45 Degree ..............................6-3 792-480 .................. Tee, Swivel Run .................................. 6-3 792-514 .................. Elbow, 90 Degree Swivel .....................6-3 792-521 ................... Elbow, 90 Degree O-ring .....................6-3 792-529 ................... Elbow, Swivel ..................................6-15 792-557 ................... Fitting ..............................................3-11 792-568 .................. O-Ring Connector, Male .....................6-3 792-637 .................. Adaptor, O.R.B. X FE. Pipe ..................6-3 792-641 ................... Fitting ..............................................4-17 810-132 ................... Ring, Snap .......................................7-11 810-132 ................... Ring, Snap .......................................7-15 810-132 ................... Ring, Snap .........................................7-7 810-488/014 ........... Ring, Push on Retainer .......................2-14 810-763 ................... Pin, Roll .............................................7-3 810-910 ................... Pin, Cotter ..........................................4-5 811-326 ................... Clamp, Cable .....................................5-7 811-932/001 ........... Clamp, Hose ...................................4-17 812-000-177 ............ Rod, Push ...........................................4-5 820-611/001 ........... Hose................................................4-17 828-001-335/006 .... Shaft, Roller ......................................2-14 828-001-335/007 .... Shaft, Roller ......................................2-14 828-001-429/006 .... Pipe, Spacer.....................................2-14 828-001-429/010 .... Pipe, Spacer.....................................2-14 828-001-514 ............ Clevis Weldment .................................4-5 828-004-287 ............ Pad, Back.........................................2-19 828-004-686 ............ Wheel Assembly, Steer ........................3-9 828-004-687 ............ Wheel, Steer ......................................3-9 828-005-714 ............ Knob, Steer ........................................3-9 828-005-715 ............ Plug, Dome.........................................3-9 828-005-716 ............ Plug, Center .......................................3-9 828-006-317 ............ Ring, 1.75 in. I.D. ...............................5-8 828-006-667 ............ Bracket, Reservoir .............................4-17 828-006-726 ............ Roller, Battery ...................................2-14 828-006-727/010 .... Roller Assembly ................................2-13 828-006-727/012 .... Roller Assembly ................................2-13 828-006-843 ............ Pocket, Manual .................................2-19 830-129 ................... Spring, Hose Take up ........................4-17 830-185 ................... Spring ...............................................4-5 830-345 ................... Spring, Return ....................................3-5 840-018 ................... Fitting, Grease ..................................7-11 840-018 ................... Fitting, Grease ..................................7-15 840-018 ................... Fitting, Grease ..................................7-21 840-018 ................... Fitting, Grease ..................................7-23 840-018 ................... Fitting, Grease ..................................7-25 840-018 ................... Fitting, Grease ....................................7-7 840-033 ................... Fitting, Grease ..................................7-11 840-033 ................... Fitting, Grease ..................................7-15 840-033 ................... Fitting, Grease ..................................7-17 840-033 ................... Fitting, Grease ..................................7-18 840-033 ................... Fitting, Grease ..................................7-19 840-033 ................... Fitting, Grease ..................................7-23 840-033 ................... Fitting, Grease ....................................7-3 840-033 ................... Fitting, Grease ....................................7-7 840-033 ................... Fitting, Grease, Straight .....................7-21 840-038 ................... Fitting, Grease .................................4-11 840-059 .................. Fitting, Grease .................................4-11 841-111 ................... Fitting, Grease ..................................7-25

4/12/2007

Description

Page

841-111....................Fitting, Grease.................................. 7-26 841-111....................Fitting, Grease.................................... 7-3 850-010-110 .............Pad, Locking ...................................... 4-5 850-017....................Ball 9/16 in..................................... 4-11 850-111....................Key ................................................. 6-17 850-111....................Key, Woodruff .................................. 2-19 850-114....................Key, Woodruff .................................. 6-13 850-135-429 ............Cover ............................................. 4-11 850-135-634 .............Shaft, Wheel, Standard .................... 7-21 850-135-634 .............Shaft, Wheel, Standard .................... 7-23 850-135-746 .............Bracket, Switch ................................... 5-8 850-135-946 .............Gear, Potentiometer ............................ 3-5 850-136-319 .............Suppressor Assembly........................... 5-8 850-136-425/002 .....Assembly, Wire Snubber...................... 5-8 850-136-586/001 .....Switch Ignition.................................. 5-18 850-136-840 .............Bus Bar (B- CTRL To BATT)..................... 5-7 850-136-844 .............Bus Bar (M1-4 To M2-1)....................... 5-8 850-136-845 .............Bus Bar (FU4-2 To M4-1) ...................... 5-9 850-136-845 .............Bus Bar (M2-2 To Resistor).................... 5-8 850-136-846 .............Bus Bar (B+ CTRL To M1-1)................... 5-7 850-136-847 .............Bus Bar (A2 CTRL To M1-3) .................. 5-7 850-136-854 .............Diode Assembly.................................. 5-8 850-136-863 .............Block, Fuse ........................................ 5-7 850-136-863 .............Block, Fuse......................................... 8-3 850-136-884 .............Harness, Main.................................... 5-9 850-136-885 .............Harness, Main.................................... 5-9 850-136-998 .............Auxiliary Wire Assembly ..................... 8-3 850-136-999 .............Auxiliary Cable Assembly .................... 8-3 850-137-070 .............Shaft, Wheel .................................... 7-26 850-137-285 .............Shaft, Wheel .................................... 7-25 850-137-776 .............Clipboard, RAYMOND........................ 8-4 850-137-776 .............Clipboard, RAYMOND........................ 8-7 850-137-805 ............Cover, Top ...................................... 4-13 850-137-960/001 .....Bracket Weldment, Right-Hand ............. 8-7 850-137-960/002 .....Bracket Weldment, Left-Hand................ 8-7 850-138-111 .............Hub, Wheel Machine .......................... 4-9 850-138-244 .............Shim, Caster ...................................... 2-6 850-138-331 .............Bracket, Shrink Wrap and.......................... ................................Tray Holder ........................................ 8-7 850-138-446/001 .....Frame Weldment, Battery Roller .......... 2-13 850-138-446/002 .....Frame Weldment, Battery Roller .......... 2-13 850-138-472 .............Tray, Tote ........................................... 8-4 850-138-472 .............Tray, Tote ........................................... 8-7 850-138-499/001 .....Battery Roller Kit Installation .............. 2-13 850-138-499/002 .....Battery Roller Kit Installation .............. 2-13 850-138-730 .............Ring, Slewing Machined .................... 4-11 850-138-732 .............Case, Main ...................................... 4-11 850-138-735/017 .....Drive Unit, Lower ............................. 4-11 850-138-735/017 .....Lower Drive Unit Assembly ................... 4-7 850-138-757 .............Magnetic Strip.................................... 8-4 850-138-802 .............Guard, Debris Diversion .................... 7-21 850-138-802 .............Guard, Debris Diversion .................... 7-23 850-138-837/001 .....Wheel, Drive Assembly............................. ................................Black Rubber ..................................... 4-9 850-138-837/001 .....Wheel, Drive Assembly............................. ................................Black Rubber ...................................... 4-7 850-138-837/002 .....Wheel, Drive Assembly............................. ................................White Rubber, Non Marking ................ 4-7 850-138-837/002 .....Wheel, Drive Assembly............................. ................................White Rubber, Non Marking ................ 4-9 850-138-963/001 .....Pin Weldment, Retainer........................ 7-3 850-138-966 .............Shaft, Weldment Bottom Link ................ 6-3 850-139-001 .............Harness, Horn .................................. 5-21 850-139-155/001 ....Gate, Battery.................................... 2-13 850-139-155/002 .....Gate, Battery.................................... 2-13 850-139-166 .............Plate, Fuse Mount................................ 8-3 850-139-185 .............Slider ................................................ 7-7 850-139-198 .............Sleeve, Pin, Eccentric......................... 7-15

B-4

1072452A

Model 019 Walkie - Numerical Parts Index

Part No.

Description

Page

Part No.

850-139-235 .............Spacer, Lift Ram .................................. 6-3 850-139-277 .............Sleeve, Pin, Eccentric......................... 7-11 850-139-329/001 .....Backrest............................................. 8-7 850-139-329/002 .....Backrest............................................. 8-7 850-139-330/001 .....Backrest............................................. 8-7 850-139-330/002 .....Backrest............................................. 8-7 850-139-349 .............Shaft, Wheel, Stainless Steel .............. 7-21 850-139-349 .............Shaft, Wheel, Stainless Steel .............. 7-23 850-139-366/048 .....Load Backrest and Tray Kit .................. 8-7 850-139-366/060 .....Load Backrest and Tray Kit .................. 8-7 850-139-366/148 .....Load Backrest and Tray Kit .................. 8-7 850-139-366/160 .....Load Backrest and Tray Kit .................. 8-7 850-200-009 .............Bracket, Mounting............................. 3-11 850-200-023 .............Steer Motor Assembly.......................... 2-5 850-200-024 .............Pad, Leg Guard ................................ 2-19 850-200-026 .............Pump And Motor Assembly, Steer ......... 2-5 850-200-031 .............Altered Hinge ..................................... 2-5 850-200-034 .............Module Assembly, Auxiliary Delay ........ 5-8 850-200-138 .............Harness, Auxiliary Contactor................ 5-9 850-200-143/001 .....Harness, Travel ................................... 3-5 850-200-143/001 .....Harness, Travel ................................... 5-9 850-200-143/002 .....Harness, Travel ................................... 3-5 850-200-143/002 .....Harness, Travel ................................... 5-9 850-200-144 .............Harness, Key Meter............................. 5-7 850-200-145 .............Harness, External Function ................... 5-9 850-200-173 .............Plate, Mount Weldment........................ 4-5 850-200-179 .............Plate, Adapter Weldment ..................... 4-7 850-200-188 .............Clamp ............................................... 2-5 850-200-195 .............Bracket .............................................. 5-9 850-200-199 .............Handle Mount Weldment ..................... 3-5 850-200-201 .............Harness Hour/Battery With........................ ................................Lift Interrup ....................................... 5-19 850-200-203 .............Harness, External Function ................... 5-9 850-200-211 .............Bracket, Pot Mounting ......................... 3-5 850-200-212 .............Hose Assembly ................................. 6-12 850-200-213 .............Reservoir Assembly ............................. 2-5 850-200-213 .............Reservoir Assembly ........................... 6-12 850-200-237 .............Lever, Cam Return ............................... 3-5 850-200-244 .............Anchor, Chain .................................... 2-5 850-200-247 .............Ring Adapter, Weldment...................... 4-5 850-200-250 .............Plate, End .......................................... 3-5 850-200-251 .............Controller Assembly ........................... 3-5 850-200-251 .............Controller Assembly ............................ 3-3 850-200-252 .............High Power Cable Assembly ................ 5-7 850-200-282 .............Drive Unit Assembly ............................ 4-7 850-200-312/001 .....Harness, Function Relay TF................. 5-10 850-200-312/002 .....Harness, Function Relay TF/FF............ 5-10 850-409/002 ...........Shim .............................................. 4-11

1072452A

Description

Page

850-409/003 .......... Shim .............................................. 4-11 850-409/008 .......... Shim .............................................. 4-11 850-409/015 .......... Shim .............................................. 4-11 850-413/002 .......... Shim .............................................. 4-11 850-413/003 .......... Shim .............................................. 4-11 850-413/008 .......... Shim .............................................. 4-11 850-413/015 .......... Shim .............................................. 4-11 850-509 ................... Cap, Breather ................................. 6-12 850-900-098............. Commutator, End Head Kit ................ 5-23 853-032-065............. Sleeve ............................................. 5-17 860-626/001 ........... Coupling ........................................... 6-7 870-246 ................... Meter, Battery .................................. 5-19 870-256 ................... Meter, Hour/Battery.......................... 5-19 870-257 ................... Meter, Hour ..................................... 5-19 870-613/01 ............. Ring, Snap....................................... 6-17 870-613/02 ............. Ring, Retaining ................................ 6-17 870-613/03 ............. Bearing ........................................... 6-17 870-613/05 ............. Flange Assembly .............................. 6-17 870-613/06 ............. Shaft, Steering ................................. 6-17 870-613/07 ............. Shaft and Flange Assembly................ 6-15 870-613/07 ............. Shaft and Flange Assembly................ 6-17 870-747 ................... Ram, Slave ........................................ 4-5 870-764/01 ............. Seal Kit ........................................... 6-15 870-764 ................... Valve, Orbitrol ................................. 6-15 870-846 ................... Drum, Brake....................................... 4-5 870-896/004 ........... Cylinder Assembly ............................ 4-17 870-903 ................... Reservoir ......................................... 4-17 900-274 ................... Cover Button .................................... 5-19 950-151 .................. Spiral Gear and Pinion Set ............... 4-11 950-181 ................... Cable, 4K........................................ 5-20 950-182 ................... Cable, 6K and 8K ............................ 5-20 950-185/004 ........... Programmable, Maintenance Tool....... 5-20 950-227 ................... Bag, Case ....................................... 2-19 B22-001-110/003 ..... Cable Assembly (B-) .......................... 5-17 B22-004-080/001 ..... Cable Assembly (B+)......................... 5-17 B23-001-110/419 ..... Cable Assembly (B-) .......................... 5-17 B23-004-080/420 ..... Cable Assembly (B+)......................... 5-17 B23-034-070/515 ..... Cable Assembly (M1-1 To FU2-2) ......... 5-7 B23-106-070/516 ..... Cable Assembly (RFW To M1-2) ........... 5-7 B24-020-315/272 ..... Cable Assembly (B- To MP-2)................ 5-7 B24-034-355/286 ..... Cable Assembly (P1 To FU1-2) ............. 5-7 B25-020-560/122 ..... Cable Assembly (MX1 To B-) ................ 5-7 B25-022-090/153 ..... Cable Assembly (MX2 To M4-2) ........... 5-7 B25-076-710/154 ..... Cable Assembly (B+ To FU4-1) ............. 5-7 F23-021-520/512 ..... Cable Assembly (RFW To S1)............... 5-7 F23-023-480/514 ..... Cable Assembly (M-1 To A1)................ 5-7 F23-023-490/513 ..... Cable Assembly (M1-3 To A2).............. 5-7 F23-023-525/511 ..... Cable Assembly (M2-1 To S2) .............. 5-7

B-5

4/12/2007

Model 019 Walkie - Numerical Parts Index

1072452A

B-6

4/12/2007

Model 019 Walkie - Numerical Parts Index

4/12/2007

B-7

1072452A

Model 019 Walkie - Numerical Parts Index

1072452A 4/12/2007

B-8

1072452A