Raymond Forklift 019 ELF Rider Pallet Truck Parts Catalog Manual SN 41000 & up - PDF DOWNLOAD

Model - 019 - ELF® Rider Pallet Truck

Parts Catalog

PDPM - 0222 S/N 41,000 & UP Issued 4/1/02

© 2002 The Raymond Corporation.

Model - 019 - ELF ® Rider Pallet Truck - Table of Contents

Table of Contents SECTION 1 General Information To Our Customer ................................................................................................................................ 1-3 How To Use Parts Catalog, if Part Number is Not Known ........................................................................ 1-4 How To Use Parts Catalog if Part Number is Known................................................................................ 1-5 Major Sections ................................................................................................................................... 1-7 Recommended Spare Parts List ............................................................................................................. 1-9 Hardware Parts List ........................................................................................................................... 1-11 Bulk Items List ................................................................................................................................... 1-13

SECTION 2 Finish and Accessories Major Assemblies ............................................................................................................................... 2-2 Tractor Assembly ................................................................................................................................ 2-5 Caster Installation ............................................................................................................................... 2-8 Caster Assembly, Optional ................................................................................................................ 2-10 Caster Assembly, Standard ................................................................................................................ 2-12 Cover Kit ......................................................................................................................................... 2-14 Battery Roller Kit Installation ............................................................................................................... 2-16 Battery Roller Assembly ..................................................................................................................... 2-18 Finish Instructions .............................................................................................................................. 2-20

SECTION 3 Steering and Controls Handle Installation .............................................................................................................................. 3-2 Control Assembly................................................................................................................................ 3-4 Control Handle Assembly .................................................................................................................... 3-6 Steer Wheel Assembly ........................................................................................................................ 3-8 Steer Motor Assembly ....................................................................................................................... 3-10

SECTION 4 Drive and Brake Drive and Brake Assembly ................................................................................................................... 4-3 Drive Unit Assembly ............................................................................................................................ 4-6 Drive Wheel Assembly ........................................................................................................................ 4-8 Lower Drive Unit Assembly................................................................................................................. 4-10 Drive Motor Subassembly .................................................................................................................. 4-12 Brake Assembly with Deadman .......................................................................................................... 4-14 Brake Installation .............................................................................................................................. 4-16

SECTION 5 Electrical Components and Systems Electrical System................................................................................................................................. 5-2 Forward/Reverse Contactor Assembly ................................................................................................... 5-8 Contactor Assembly, Field Weakening ................................................................................................ 5-10 Battery Connector ............................................................................................................................. 5-12 Ignition Switch.................................................................................................................................. 5-14 Maintenance Tool, Programmable ...................................................................................................... 5-16 Horn Installation ............................................................................................................................... 5-18 Auxiliary Motor ................................................................................................................................ 5-20 Drive Motor ..................................................................................................................................... 5-22

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SECTION 6 Hydraulic Components Hydraulic System................................................................................................................................ 6-2 Lift Pump and Motor Assembly ............................................................................................................. 6-5 Lift Cylinder ....................................................................................................................................... 6-8 Steer Pump and Motor Assembly ........................................................................................................ 6-10 Reservoir Assembly ........................................................................................................................... 6-12 Hydraulic Motor ............................................................................................................................... 6-14 Orbitrol Valve Assembly .................................................................................................................... 6-16 Shaft and Flange Assembly................................................................................................................ 6-18

SECTION 7 Mast Fork and Tractor Subassembly, 6000 and 8000 lb. ............................................................................... 7-2 Bell Crank Installation, 6000 lb., Up to 60 inches .................................................................................. 7-6 Pullrod Assembly, Up to 60 inches........................................................................................................ 7-9 Pull Rod Table, 6000 lb., Up to 60 inches ........................................................................................... 7-13 Load Wheel Assembly....................................................................................................................... 7-14 Entry Slides, 6000 lb., Up to 60 inches............................................................................................... 7-16 Load Wheel Assembly, 6000 lb., Up to 60 inches ............................................................................... 7-18 Bell Crank Installation, 6000/8000 lb., Long John, Over 60 inches ....................................................... 7-20 Pull Rod Assembly, 6000 & 8000 lb., Long John, Over 60 in. ............................................................... 7-22 Pull Rod Chart 6000/8000 lb., Over 60 in. ........................................................................................ 7-24 Load Wheel Installation, 6000/8000 lb., Long John, Over 60 inches..................................................... 7-26 Load Wheel Assembly, 6000 & 8000 lb., Single, Long John, Over 60 inches ......................................... 7-28 Load Wheel Assembly, 8000 lb., Tandem, Split Wheel ........................................................................ 7-30 Load Wheel Assembly, Tandem, 8000 lb., Full Wheel.......................................................................... 7-32

SECTION 8 Options and Kits All Travel Alarm ................................................................................................................................. 8-2 Auxiliary Power.................................................................................................................................. 8-4 Meter Installation ................................................................................................................................ 8-6 Battery Top Tray ................................................................................................................................. 8-8 Load Backrest and Tray Installation ..................................................................................................... 8-11

APPENDIX A Alphabetical Parts Index APPENDIX B Numerical Parts Index

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SECTION 1 General Information To Our Customer ................................................................................................................................................. 1-3 How To Use Parts Catalog, if Part Number is Not Known.......................................................................................... 1-4 How To Use Parts Catalog if Part Number is Known ................................................................................................. 1-5 Major Sections .................................................................................................................................................... 1-7 Recommended Spare Parts List............................................................................................................................... 1-9 Hardware Parts List ............................................................................................................................................ 1-11 Bulk Items List..................................................................................................................................................... 1-13

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Model - 019 - ELF® Rider Pallet Truck - General Information To Our Customer

To Our Customer

1

The Part Numbers in this Parts Catalog were correct at the time your truck was manufactured. It is our policy to constantly improve our products, therefore, part numbers may continue to change. When ordering parts, verify part numbers through your Dealer’s Parts Catalog, which is kept up to date. Also note that Illustrations of assemblies and components may not necessarily conform to the exact installation as they appear on your truck.

Tips for Ordering Parts In addition to Part Number and Description, have available: • The model number and serial number of the truck • Pertinent specifications such as mast height, battery voltage, drive motor type, etc.

• Pertinent name plate data • Applicable installation or assembly numbers • Accurate Part Number

Using This Catalog This Catalog contains navigational aids to help you locate specific parts information.

• Use Section 1 to decide where to start your search for information. The overall locator views define the technical configuration of the Catalog and tie the figures in the Catalog to the engineering data base.

• Use the Table of Contents to locate assemblies and subassemblies by name.

• Use the Alphabetical Index (by Part Name) and the Numerical Index (by Part Number) to locate individual parts.

• Determine configuration differences with the “Used On” codes contained within the Parts List. The “Used On” code attaches a part number to a wide range of design variables such as operating voltage, battery size, steering type, mast height and extension speed, fork carriages, color and size of tires, guide wheel specs, etc.

Technical Assistance For Authorized Raymond Dealers Only Authorized Raymond Dealers ONLY, please fax your Technical Inquiry to (315) 463-9145.

For further assistance after faxing your Technical Inquiry, please call (315) 463-5000.

IMAGE ID

Figure 1-1: To Our Customer

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Model - 019 - ELF® Rider Pallet Truck - General Information How To Use Parts Catalog, if Part Number is Not Known

How To Use Parts Catalog, if Part Number is Not Known

1

IF THE PART NUMBER IS NOT KNOWN

Major Assemblies

SECTION 7 MAST SECTION 6 HYDRAULIC COMPONENTS

DO THIS

SECTION 3 STEERING AND CONTROLS

1.

SECTION 5 SECTION 4 ELECTRICAL COMPONENTS AND

SECTION 2 FINISH AND ACCESSORIES

Determine in which Section the part is located using the illustration.

Drive and Brake

Drive Unit Assembly -SYSTEMS 271" and Above Elevated Height ..............................................................................4-2 Drive Unit Assembly - 270" and Below Elevated Height...............................................................................4-4 Deadman Brake Assembly ........................................................................................................................4-6 SECTION(used 4 with motor 570-262/500 only) ...............................................................4-8 Brake Assembly/Installation DRIVE Drive Unit Brake AssemblyAND ......................................................................................................................4-12 BRAKE Brake Assembly Installation.....................................................................................................................4-14 Inertial Dampener ..................................................................................................................................4-16

2.

Turn to the TABLE OF CONTENTS in the applicable Section.

Figure 1-1: Major Assemblies

1-3

Frame Assembly - DS/DT

7 29

5

28

30

23

12

26 25 24

20

11

22

4

6 10

19

21

17

18

16 15

14

13 31 2

9 8

40

3.

Refer to the PAGE NUMBER selected from the TABLE OF CONTENTS. Locate the desired part and note the ITEM NO.

37

36

39

3

38 1

FIGURE 2-2 ITEM NO. 1

Figure 2-2: Frame Assembly - DS/DT

2-1

2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27

4.

Refer to the corresponding PART LIST. Use the FIGURE & ITEM NO. to find the Part Number, Description, etc.

28 29 30 31

QTY

PART NUMBER

5

828-005-691/003

5

828-005-691/001

5

828-005-691/002

REF 1 1 1 2 2 1 1 1 1 2 2 1 1 1 2 2 1 1 1 1 1 1 1 1 1 2 2 1 1 1 1 1 1 1 1

A= 14" Battery Compartment B= 16" Battery Compartment C= 21" Battery Compartment D= Without Rear Posts E= With Rear Posts

828-006-283 714-206 828-004-421 861-026 462-032 710-264P 750-433 828-004-622 828-006-364 750-006 771-049 760-130 810-733 828-004-651 710-067 771-019 114-008-306 114-009-695 1-150-057 1-150-001 7-590-006/001 114-008-718/005 5-015-003 5-015-004 828-004-672 828-004-671 710-069 411-938/001 411-938/003 411-938/002 411-938/004 828-004-674 828-004-683 828-004-682 154-009-117/001 F= S tandard G= Remote H= SMARTi K= Standard/Bypass L= SMARTi/Bypass

DESCRIPTION Roller Assembly (consists of items 36 through 40) Roller Assembly (consists of items 36 through 40) Roller Assembly (consists of items 36 through 40) Frame Weldment Door Weldment Screw Bracket, Latch Pin, Clevis Bearing Screw Nut, Hex ODI Assembly ODI Assembly Nut, Hex Washer Nut, Lock Pin, Roll Bracket, Key Screw Washer Switch Assembly, Key Switch Assembly, Key Switch, Push Button Switch, Lock with Keys Switch, Push Button SMARTi Assembly Nut, Hex Nut, Hex Bracket Weldment Washer Screw Decal, Keyswitch (Not Shown) Decal, Keyswitch (Not Shown) Decal, Keyswitch (Not Shown) Decal, Keyswitch (Not Shown) Cable Assembly, SC to SMARTi Bracket, SMARTi Clamp, ODI Static Strap, Insulated M= Remote/Bypass N= Remote/SMARTi O= DT 001 to 3842/DS 001 to 3802 P= Remote/SMARTi/Bypass Q= DT 001 to 3566/DS 001 to 3640

USED ON A B C A, Q S

R

O T H, L, M, P

F, H, K, L, M, R F, H, K, L, M, P, R M, R, R G, M, N, P K, L, M, P, R H, L, N, P H, L, N, P H, L, N, P

F, H G K, L M, N, P H, L, N, P H, L, N, P F, G, K, M S= DT 3567 and Up/DS 3641 and Up T= DT 3843 and Up/DS 3803 and Up R= Recommended Spare

List 2-2: Frame Assembly - DS/DT

2-7

IMAGE ID

Figure 1-2: How To Use Parts Catalog, if Part Number is Not Known

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How To Use Parts Catalog if Part Number is Known IF THE PART NUMBER IS KNOWN

APPENDIX B

DO THIS

1

Numerical Parts List 411-773.................... Decal, No Riding, Bilingual ..................2-7 411-789.................... Decal, Warning ....................................2-7 411-790.................... Decal, Warning, Bilingual ....................2-7 411-848.................... Decal, 24 Volt Cable System .............. 5-11 411-849.................... Decal, 24 Volt Cable System .............. 5-11 411-850.................... Decal, Charging Warning ..................5-11 411-851.................... Decal, Charging Warning ..................5-11 411-852.................... Decal, Battery Swivel Warning ............ 5-11 411-853.................... Decal, Battery Swivel Warning ............ 5-11 412-454.................... Decal, ISO 9001..................................2-7 412-586.................... Plate, Lowlift Specification (U.S.) ...........2-7 412-588.................... Plate, Lowlift Specification (Canadian) ..2-7 441-013.................... Bearing, Sealed....................................4-9 441-127.................... Bearing, Shield ...................................7-5 447-098.................... Bearing, Cone .................................... 4-3 447-108.................... Bearing, Cone .................................... 4-3 447-562.................... Bearing, Cup ......................................4-3 447-579.................... Bearing, Cup ......................................4-3 462-029.................... Bushing, Flanged ................................4-5 464-034.................... Bushing .............................................. 2-3 464-035.................... Bushing .............................................. 2-3 464-035.................... Bushing .............................................. 7-3 464-036.................... Bearing, Oilite Super ...........................7-5 520-078/03 .............. Plug, Shipping .....................................6-9 530-449.................... O-Ring ...............................................4-5 530-490/038 ............ O-Ring, Motor ....................................4-9 540-062 /100 ........... Cylinder, Hydraulic (Eaton) ...................6-9 540-062/01 .............. Rod, Piston .........................................6-9 540-062/02 .............. Barrel Assembly ..................................6-9 540-062/03 .............. Seal Kit ............................................... 6-9 540-062/200 ............ Cylinder, Hydraulic (Ultra).....................6-9 540-062.................... Cylinder, Hydraulic...............................6-5 560-206/123 ............ Valve, Flow Control (2 GPM) ................6-7 560-206/130 ............ Reservoir Kit (With Tubes) .....................6-7 560-206/132 ............ Adapter Block (With Check Valve) .........6-7 560-206/135 ............ Plug, Vent (With 40 Micron Filter) .........6-7 560-209/04 .............. Valve/Coil, Solenoid Release.................6-7 560-209/06 .............. Valve, Adjustable Relief ........................6-7 560-209/07 .............. Pump (With Coupling, Bolts & Gasket) ..6-7 560-209/08 .............. Elbow, 90 Degree ...............................6-7 560-209/09 .............. Switch, Solenoid Start ...........................6-7 560-213/01 .............. Motor, 24 Volt DC 2 Terminal ...............6-7 560-213/01 .............. Pump Motor....................................... 5-23 560-213/02 .............. Brush Set ........................................... 5-23 560-213.................... Pump and Motor Assembly ...................6-5 560-213.................... Pump/Motor Assembly ........................6-7 570-271/515 ............ Brush Lead Assembly Kit .................... 5-23 570-271/516 ............ Commutator End Bearing ..................5-23 570-271/516 ............ Drive End Bearing .............................5-23 570-271/517 ............ Washer ............................................. 5-23 570-316/511 ............ Seal .................................................. 5-23 570-316/513 ............ Retaining Ring ...................................5-23 570-360/511 ............ Brush Set ........................................... 5-23 570-360/512 ............ Brush Spring Set.................................5-23 570-864.................... Drive Motor - S/N 5478 & Up ............ 5-23 570-864.................... Drive Motor, 24 Volt ...........................4-11 590-514.................... Fuse, 15 Amp ......................................5-3 590-638/001 ............ Horn Assembly.....................................5-3 590-701.................... Battery Connector ..............................5-15 590-701.................... Battery Connector ..............................5-17 590-701.................... Battery Connector ................................5-6 600-213.................... Grommet .......................................... 5-15 610-307.................... Shaft, Flexible ......................................3-7

024-296-290/260 ..... Cable Assembly ................................. 5-15 024-296-420/261 ..... Cable Assembly ................................. 5-15 024-297-280/000 ..... Cable Assembly ................................. 5-15 024-297-310/000 ..... Cable Assembly ................................. 5-15 024-297-430/000 ..... Cable Assembly ................................. 5-15 029-002-380/001 ..... Cable Assembly (MDE2 to S1) .............. 5-3 029-002-380/002 ..... Cable Assembly (MDE2 to S2) .............. 5-3 030-504-008/003 ..... Hose Assembly .................................... 6-5 1-000-013 ................ Battery, 6 Volt .................................... 5-15 1-011-011 ................ Terminal Boot, Right Hand ................. 5-15 1-011-012 ................ Terminal Boot, Left Hand .................... 5-15 1-012-502/003 ......... Bushing, Reducer ................................. 5-6 1-074-104/001 ......... Standoff .............................................. 5-3 1-085-186 ................ Cover, Internal ..................................... 2-7 1-105-216/01 ........... Contact Tip Kit ..................................... 5-5 1-105-216/04 ........... Switch/Actuator Assembly .....................5-5 1-105-216/05 ........... Cover, Top ........................................... 5-5 1-105-216/07 ........... Spring, Return...................................... 5-5 1-105-216/09 ........... Coil Assembly...................................... 5-5 1-105-225 ................ Contactor Assembly ............................. 5-5 1-105-225 ................ Contactor, Forward/Reverse.................. 5-3 1-110-920/092 ......... Heater................................................. 3-5 1-120-098 ................ Potentiometer, Gear ............................. 3-5 1-120-098 ................ Potentiometer, Gear ............................. 3-5 1-150-366 ................ Switch, Brake/Lift Cutout....................... 5-3 1-150-368 ................ Switch, Key .......................................... 5-3 1-150-378 ................ Switch, Key .......................................... 5-3 1-150-384 ................ Switch, Emergency, Reverse .................. 3-5 1-150-384 ................ Switch, Emergency, Reverse .................. 3-5 1-150-386 ................ Seal .................................................... 3-5 1-150-386 ................ Seal .................................................... 3-5 1-150-418 ................ Switch, Function ................................... 3-5 1-150-418 ................ Switch, Function ................................... 3-5 1-150-425 ................ Switch, Travel....................................... 3-5 1-150-425 ................ Switch, Travel....................................... 3-5 1-187-082 ................ Motor Controller .................................. 5-3 291-011.................... RingUSED ...................................................

4-3 DESCRIPTION ON 291-012.................... Ring ................................................... 4-3 360-049.................... Pad, Bumper Roller Assembly A ....................................... 3-3 360-062/003 ............ Guard, Cable .................................... 5-11 (consists of items 36 through 40) 360-065/001 ............ Cover, Front ........................................ 2-7 Roller Assembly B 360-068.................... Cover, Gearbox Motor ......................... 4-9 (consists of items 36 through 40) 370-637/005 ............ Tape, Double Sided ..............................3-6 400-081/0 ................ Plate, Backing ................................... 4-15 Roller Assembly C 400-081/02 .............. Cam ................................................ 4-15 (consists of items 36 through 40) 400-081/03 .............. Lever, Brake ...................................... 4-15 Frame Weldment A, Q....................................... 4-15 400-081/04 .............. Ring, Safety 400-081/05 .............. Shoe Assembly .................................. 4-15 Door Weldment S 400-081/06 .............. Spring, Return.................................... 4-15 Screw 400-081.................... Brake Assembly ................................ 4-15 Bracket, Latch 400-081.................... Brake Assembly ................................. 4-11 400-160....................

Pinion, Drive .....................................

4-11 Pin, Clevis 400-160.................... Pinion, Drive........................................ 4-9 Bearing R 411-511/015 ............ Decal, Raymond .................................. 2-7 411-534.................... Decal, Emergency Disconnect ............... 2-7 Screw 411-552.................... Decal, Warning.................................... 2-7 Nut, Hex 411-582.................... Decal, Made In Canada ....................... 2-7 411-587/001 ............ Decal, No ODI Assembly ORiding, Black 9" ................... 2-7 411-633.................... Decal, Caution, Bilingual .....................2-7 ODI Assembly T 411-637/001 ............ Decal, Emergency Disconnect, Bilingual 2-7 Nut, Hex 411-639.................... Decal, Clear ........................................ 2-7 411-680.................... Decal, Washer H, Operating L, M, P ................................. 2-7 411-681.................... Decal, Replacement Instruction ............. 2-7

123-456-789.......................2-5

1.

Locate the Part Number in the NUMERICAL INDEX (APPENDIX B). Note the Section & page number(s) where the part is decribed.

FIGURE 2-2 ITEM NO. 1

828-005-691/001 828-005-691/002

20 21 22 23 24 25 26 27

REF 1 1 1 2 2 1 1 1 1 2 2 1 1 1 2 2 1 1 1 1 1 1 1 1 1 2 2 1

828-006-283 714-206 828-004-421 861-026 462-032 710-264P 750-433 828-004-622 828-006-364 750-006 771-049 760-130 810-733 828-004-651 710-067 771-019 114-008-306 114-009-695 1-150-057 1-150-001 7-590-006/001 114-008-718/005 5-015-003 5-015-004 828-004-672 828-004-671 710-069 411-938/001

Nut, Lock Pin, Roll Bracket, Key Screw Washer Switch Assembly, Key Switch Assembly, Key Switch, Push Button Switch, Lock with Keys Switch, Push Button SMARTi Assembly Nut, Hex Nut, Hex Bracket Weldment Washer Screw Decal, Keyswitch (Not Shown)

28 29 30

1 1 1 1 1 1

411-938/003 411-938/002 411-938/004 828-004-674 828-004-683 828-004-682

Decal, Keyswitch (Not Shown) Decal, Keyswitch (Not Shown) Decal, Keyswitch (Not Shown) Cable Assembly, SC to SMARTi Bracket, SMARTi Clamp, ODI

19

7

5

28

30

23

12

10

11

22

4

6

21

828-005-691/003

5

11 12 13 14 15 16 17 18

29

PART NUMBER

5 5

2 3 4 5 6 7 8 9 10

Frame Assembly - DS/DT

QTY

31

26 25

1

24 Compartment A= 14" Battery 20 B= 16" Battery Compartment C= 21" Battery Compartment 19 D= Without Rear Posts E= With Rear Posts 18

154-009-117/001 F= Standard G= Remote H= SMARTi

17 K= Standard/Bypass L= SMARTi/Bypass

16

15 14

B-1 F, H, K, L, M, R F, H, K, L, M, P, R M, R, R G, M, N, P K, L, M, P, R H, L, N, P H, L, N, P H, L, N, P

F, H G K, L M, N, P H, L, N, P H, L, N, P F, G, K, M

Static Strap, Insulated M= Remote/Bypass N= Remote/SMARTi O= DT 001 to 3842/DS 001 to 3802 P= Remote/SMARTi/Bypass Q= DT 001 to 3566/DS 001 to 3640

S= DT 3567 and Up/DS 3641 and Up T= DT 3843 and Up/DS 3803 and Up R= Recommended Spare

2.

Find the Section & page number in the PARTS LIST referenced by the Numerical Index. Locate the Part Number. Note the part's FIGURE & ITEM NO.

List 2-2: Frame Assembly - DS/DT

13

2-7 31 2

123-456-789 9 8

40

37

36

39

3.

Find the FIGURE & ITEM NO. on the associated illustration for a pictorial view of the part.

3

38 1

Figure 2-2: Frame Assembly - DS/DT

2-1

IMAGE ID

Figure 1-3: How To Use Parts Catalog if Part Number is Known

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Model - 019 - ELF® Rider Pallet Truck - General Information Major Sections

Major Sections

1

SECTION 3 STEERING AND CONTROLS

SECTION 7 MAST

SECTION 5 ELECTRICAL COMPONENTS SECTION 6 HYDRAULIC COMPONENTS SECTION 4 DRIVE AND BRAKE SECTION 2 FINISH AND ACCESORRIES

MODEL 19 ELF

Figure 1-4: Major Sections

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Model - 019 - ELF® Rider Pallet Truck - General Information Recommended Spare Parts List

Recommended Spare Parts List Description

Part No.

Qty.

Page

Description

Bearing Drive End......................... 570-210/05.......... 1 ....... 5-8 Bearing, Commutator End .............. 442-205 ............... 1 ....... 6-2 Bearing, Cup ............................... 671-041/13.......... 1 ....... 2-5 Bearing, Drive End........................ 442-210 ............... 1 ....... 6-2 Bearing, King Pin.......................... 671-041/14.......... 1 ....... 2-5 Bearing, Non-Shielded .................. 441-015 ............... 2 ....... 7-7 Bearing, Shield............................. 441-127 ............... 8 ..... 7-13 Bearing, Sleeve, Grooved.............. 780-330/001........ 2 ....... 7-2 Bearing, Sleeve ............................ 7-460-001/001 ..... 4 ....... 7-3 Bearing, Sleeve ............................ 7-460-004/002 ..... 2 ....... 7-7 Bearing, Sleeve ............................ 7-460-004/004 ..... 2 ....... 7-3 Bearing, Sleeve ............................ 7-460-004/005 ..... 1 ....... 7-2 Bearing, Sleeve ............................ 7-460-004/005 ..... 2 ....... 7-8 Bearing, Sleeve ............................ 7-460-004/006 ..... 2 ..... 7-13 Bearing, Thrust ............................. 671-041/11.......... 1 ....... 2-5 Bearing ....................................... 441-015 ............... 2 ..... 7-12 Bearing ....................................... 441-127 ............... 2 ..... 7-12 Bearing ....................................... 447-043 ............... 2 ....... 4-4 Bearing ....................................... 447-104 ............... 1 ....... 4-4 Bearing ....................................... 447-105 ............... 1 ....... 4-4 Bearing ....................................... 7-441-201/002 ..... 1 ....... 4-5 Bearing ....................................... 870-613/03.......... 1 ....... 6-8 Brush (4 per) ................................ 570-252/517........ 1 ....... 5-9 Brush Set (Holder & Springs) .......... 560-213/07.......... 1 ....... 6-2 Brush Set ..................................... 570-237/218........ 1 ....... 5-8 Brush Spring (4)............................ 570-446/516........ 1 ....... 5-9 Bushing, Flanged .......................... 462-230 ............... 2 ..... 7-13 Bushing ....................................... 7-460-005/001 ..... 1 ....... 7-1 Bushing ....................................... 7-460-005/002 ..... 1 ....... 7-1 Cam............................................ 400-059/02.......... 1 ....... 4-6 Cap, Breather .............................. 850-509 ............... 1 ....... 6-5 Connector, Battery ....................... 590-701 ............... 1 ....... 5-4 Contact, Moving Assembly ............ 1-105-218/04 ....... 2 ....... 5-2 Contact, Normally Closed Fixed, Assembled .................................. 1-105-218/05 ....... 1 ....... 5-2 Diode Assembly............................ 154-010-242......... 1 ....... 5-1 Fuse, 15 Amp (FU3)...................... 590-514 ............... 1 ....... 5-1 Fuse, 150 Amp (FU1) .................... 590-587/109........ 1 ....... 5-1 Fuse, 250 Amp (FU2) .................... 590-587/113........ 1 ....... 5-1 Fuse, 80 Amp (FU4)...................... 590-587/105........ 1 ....... 5-1 Gear, Helical ............................... 400-140 ............... 1 ....... 4-4 Gear, Helical Pinion ...................... 400-139 ............... 1 ....... 4-4 Gear, Spiral and Pinion Set............ 950-151 ............... 1 ....... 4-4 Horn Assembly, 24 Volt ................. 590-640/001........ 1 ....... 5-7 Insulator, Contact, Normally Closed Fixed ................. 1-105-218/06 ...... 1 ....... 5-2 Key, Woodruff .............................. 850-113 ............... 1 ....... 6-6 Key ............................................. 850-111 ............... 1 ....... 6-8 Meter, Battery............................... 870-246 ............... 1 ....... 8-3 Meter, Hour/Battery with lift Interrupt............................ 870-055 ............... 1 ....... 8-3 Meter, Hour/Battery...................... 870-256 ............... 1 ....... 8-3

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Qty.

Page

Meter, Hour ................................. 870-257 ............... 1....... 8-3 Motor, Drive ................................ 570-867/500.......... ....... 5-9 O-Ring ........................................ 530-426 ............... 1....... 3-3 O-Ring ........................................ 671-041/12 ......... 1....... 2-5 Pin, Eccentric ............................... 850-135-024 ........ 2 ....... 7-3 Potentiometer, Throttle ................... 1-120-098 ............ 1....... 5-1 Ram, Slave .................................. 870-747 ............... 1....... 4-1 Relay .......................................... 1-100-010 ............ 3....... 5-1 Seal Kit ....................................... 540-116/421 ....... 1....... 6-3 Seal Kit ....................................... 550-004/17 ......... 1....... 6-6 Seal Kit ....................................... 560-213/01 ......... 1....... 6-2 Seal Kit ....................................... 870-764/01 ......... 1....... 6-7 Seal, Oil ..................................... 530-638 ............... 1 ....... 4-4 Seal, Oil ..................................... 530-687 ............... 1 ....... 4-5 Shaft, Bottom Link, Weldment......... 850-138-966 ........ 2....... 6-1 Shaft, Fork, Front .......................... 850-138-836 ........ 2 ....... 7-5 Shaft, Rear Link, Pull Rod ............... 850-138-318 ........ 2 ....... 7-2 Shaft, Wheel, Drive ..................... 400-004 ............... 1 ....... 4-4 Shaft, Wheel ............................... 850-135-634 ........ 1 ....... 7-7 Shield, Bearing ............................ 671-041/15 ......... 1....... 2-5 Shoe Assembly............................. 400-059/05 ......... 2 ....... 4-6 Sleeve, Bearing, 6K ...................... 7-460-004/002..... 2..... 7-12 Sleeve, Bearing, 8K ...................... 7-460-004/006..... 2..... 7-12 Sleeve, Expando .......................... 611-070/005 ..... 14....... 5-1 Slider.......................................... 850-138-301 ........ 2....... 7-6 Spacer, Pull Rod ........................... 360-067/001 ....... 2....... 7-3 Spring, Return ............................. 1-105-216/07....... 1....... 5-3 Spring, Return .............................. 1-105-218/03 ...... 2....... 5-2 Spring, Return .............................. 400-059/06 ......... 2 ....... 4-6 Switch, Handle, Control Assembly .. 114-020-346/001. 1....... 3-3 Switch, Handle, Control Assembly .. 114-020-346/002. 1....... 3-3 Switch, Handle, Control Assembly .. 114-020-346/003. 1....... 3-3 Switch, Handle, Control ................ 7-590-006/001..... 3....... 3-3 Switch, Key, 2 Position .................. 1-150-392 ............ 1....... 5-5 Switch, Key, 3 Position .................. 1-150-391 ............ 1....... 5-5 Switch, Lift Limit ............................ 1-150-324 ............ 1....... 5-1 Switch, Rotary, 2 Position .............. 1-150-376 ............ 1....... 5-5 Switch, Rotary, 3 Position .............. 1-150-380 ............ 1....... 5-5 Switch, Start, Service Kit ............... 560-213/06 ......... 1....... 6-2 Switch......................................... 1-150-324 ............ 1....... 4-1 Tip Contact Kit ............................. 1-105-216/01....... 1....... 5-3 Tire ............................................. 630-356/001 ....... 1....... 4-3 Tire ............................................. 630-356/002 ....... 1....... 4-3 Tire ............................................. 632-091/001 ....... 1....... 4-3 Tire ............................................. 632-091/002 ....... 1....... 4-3 Tire ............................................. 632-091/003 ....... 1....... 4-3 Tire ............................................. 632-091/103 ....... 1....... 4-3 Tool, Maintenance, Programmable . 950-180 ............... 1....... 5-6 Tubing, Polyflo ............................. 247-011/005 .... 12"....... 6-1 Tubing, Polyflo ............................. 247-011/006 .... 14" ....... 6-1 Wheel......................................... 632-421/CR7 ....... 1....... 2-4 Wheel......................................... 671-041/07 ......... 1....... 2-5

1-9

04/01/02

Model - 019 - ELF® Rider Pallet Truck - General Information Recommended Spare Parts List

04/01/02

1-10

PDPM - 0222

Model - 019 - ELF® Rider Pallet Truck - General Information Hardware Parts List

Hardware Parts List Description

Part No.

Qty.

Ball 1/2 ............................................. 850-015 ...................35 Bolt, Hub ............................................ 828-003-193 ..............5 Bolt .................................................... 716-116 .....................1 Fitting, Grease..................................... 840-033 .....................1 Key, Woodruff ..................................... 850-111 .....................1 Nut, Lock ............................................ 760-148 .....................1 Nut, Retainer....................................... 812-029/005 .............5 Nut .................................................... 671-015/06 ...............1 Nut .................................................... 750-006 ...................12 Nut .................................................... 750-013 .....................2 Nut .................................................... 750-206 .....................4 Nut .................................................... 750-414 .....................4 Nut .................................................... 750-419 .....................4 Nut .................................................... 760-003 .....................1 Nut .................................................... 760-019 .....................1 Nut .................................................... 760-148 .....................3 Nut .................................................... 760-176 .....................2 Nut .................................................... 812-029/002 .............3 Pin, Cotter........................................... 810-910 .....................1 Pin, Spirol ........................................... 810-173 .....................1 Pin, Spirol ........................................... 810-717 .....................2 Pin, Yoke ............................................ 861-013 .....................1 Pin ..................................................... 812-000-178 ..............1 Ring, Snap.......................................... 7-810-002/037...........1 Screw ................................................ 710-141 ....................8 Screw, Brake Adjustment ...................... 812-000-176 ..............1 Screw, Set........................................... 724-372 .....................1 Screw, Set........................................... 724-372 .....................2 Screw, Set........................................... 724-399 .....................6 Screw, Set........................................... 724-429 .....................6 Screw, Washer.................................... 671-012/05 ...............1 Screw................................................. 550-004/01 ...............1 Screw................................................. 701-060 .....................4 Screw................................................. 701-062 .....................6 Screw................................................. 701-066 .....................3 Screw................................................. 701-093 .....................2 Screw................................................. 701-095 .....................1 Screw................................................. 701-115 .....................4 Screw................................................. 701-119 .....................2 Screw................................................. 701-123 .....................3 Screw................................................. 701-125 .....................1 Screw................................................. 701-175 .....................1 Screw................................................. 701-190 .....................2 Screw................................................. 701-225 .....................2 Screw................................................. 701-243 .....................1 Screw................................................. 701-244 .....................5 Screw................................................. 701-246 .....................9 Screw................................................. 701-384 .....................1 Screw................................................. 710-004 .....................4 Screw................................................. 710-006 .....................9 Screw................................................. 710-007 .....................2 Screw................................................. 710-008 .....................3 Screw................................................. 710-010 .....................5 Screw................................................. 710-067 .....................4

PDPM - 0222

Description

1

Part No.

Qty.

Screw .................................................710-068 ..................... 2 Screw .................................................710-069 ................... 17 Screw .................................................710-074 ..................... 2 Screw .................................................710-127 ..................... 2 Screw .................................................710-128 ..................... 2 Screw .................................................710-130 ..................... 4 Screw .................................................710-132 ..................... 4 Screw .................................................710-134 ..................... 2 Screw .................................................710-139 ..................... 4 Screw .................................................710-246 ..................... 3 Screw .................................................714-128 ..................... 4 Screw .................................................714-198 ..................... 6 Screw .................................................716-137 ..................... 1 Screw .................................................724-230 ..................... 1 Screw .................................................743-030 ..................... 2 Screw .................................................743-031 ..................... 5 Screw .................................................870-625/07 ............... 7 Washer, Compression ...........................671-015/19 ............... 2 Washer, External Tooth..........................774-116 ..................... 5 Washer, Flat ........................................771-009..................... 2 Washer, Flat ........................................771-019..................... 2 Washer, Flat ........................................771-116..................... 8 Washer, Flat ........................................771-127..................... 2 Washer, Flat ........................................772-116..................... 3 Washer, Flat ........................................772-119..................... 3 Washer, Lock .......................................772-106..................... 8 Washer, Lock .......................................772-109..................... 4 Washer, Lock .......................................772-115................... 13 Washer, Lock .......................................772-116................... 24 Washer, Lock .......................................772-119..................... 2 Washer, Lock .......................................772-123 .................. 21 Washer, Tooth ......................................774-254..................... 1 Washer ...............................................5-018-006 .................. 8 Washer ...............................................5-018-012 .................. 1 Washer ...............................................671-012/06 ............... 2 Washer ...............................................671-015/05 ............... 1 Washer ...............................................771-007..................... 6 Washer ...............................................771-009..................... 1 Washer ...............................................771-012..................... 6 Washer ...............................................771-016..................... 2 Washer ...............................................771-023..................... 2 Washer ...............................................771-049..................... 1 Washer ...............................................771-116................... 18 Washer ...............................................771-119..................... 2 Washer ...............................................771-123..................... 8 Washer ...............................................771-153..................... 1 Washer ...............................................771-173..................... 2 Washer ...............................................771-506..................... 4 Washer ...............................................772-112..................... 8 Washer ...............................................772-116..................... 4 Washer ...............................................772-119................... 17 Washer ...............................................772-123..................... 4 Washer ...............................................774-007..................... 4 Washer ...............................................774-123..................... 1

1-11

04/01/02

Model - 019 - ELF® Rider Pallet Truck - General Information Hardware Parts List

04/01/02

1-12

PDPM - 0222

Model - 019 - ELF® Rider Pallet Truck - General Information Bulk Items List

Bulk Items List Description

Part No.

Size

Dry Teflon Lube . . . . . . . . . . . . . . . . . . 990-600/DTL . . . 10 oz.

Plastic & Metal Protectant . . . . . . . . . . . 990-600/PMP . . 10 oz.

Web Adhesive Spray . . . . . . . . . . . . . 990-600/WAS. . 14 oz.

Battery Protectant . . . . . . . . . . . . . . . . . 990-600/BP1. . . 14 oz.

5W-30 Motor Oil . . . . . . . . . . . . . . . . 990-604/04 . . . . Quart 10W-30W Motor Oil . . . . . . . . . . . . . 990-603/04 . . . . Quart Battery Cleaner . . . . . . . . . . . . . . . . . 990-600/BC1 . . . Quart Battery Cleaner . . . . . . . . . . . . . . . . . . 990-600/BC3 5 Gallon Brake and Parts Cleaner . . . . . . . . . . . . 990-600/BR1. . . 16 oz.

Electronic Contact Cleaner . . . . . . . . . . 990-600/CC1 . . 14 oz.

Degreaser . . . . . . . . . . . . . . . . . . . . . 990-600/DG1 . . 15 oz.

Q.D. Degreaser . . . . . . . . . . . . . . . . . 990-600/DG2 . . 14 oz.

Degreaser-non aerosol . . . . . . . . . . . . . 990-600/DG3 . . . . . .

2.5Gallon Glass Cleaner . . . . . . . . . . . . . . . . . . . 990-600/GC1 . . 19 oz.

Hand Cleaner . . . . . . . . . . . . . . . . . . 990-600/HC1 1 Gallon Hand Cleaner With Grit . . . . . . . . . . . 990-600/HC2 1 Gallon Hand Cleaner With Grit . . . . . . . . . . . . 990-600/HC3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pumpettes Waterless Foaming Hand Cleaner . . . . . 990-600/HC4 . . 13 oz.

Penetrant/Lubricant . . . . . . . . . . . . . . . 990-600/PL1 . . . 15 oz.

Concentrated Spray Cleaner . . . . . . . . 990-600/SC1 . . Gallon Spray & Wipe Cleaner. . . . . . . . . . . . . 990-600/SCQ . . . Quart Steam & Pressure Wash . . . . . . . . . . . . 990-600/SP1. 5 Gallon Spray Teflon Grease . . . . . . . . . . . . . . 990-600/STG 13.5 oz.

White Lithium Grease . . . . . . . . . . . . . 990-600/WG1 . 14 oz.

PDPM - 0222

Description

1

Part No.

Size

Rubber & Gasket Adhesive . . . . . . . . . 990-421 . . . . 5 oz. tube Loctite Quick Primer . . . . . . . . . . . . . . . 990-533. . . . . . . . . . . .

Loctite-Threadlock (Blue) . . . . . . . . . . . . 990-536 . . . . . . .10 ml.

Gear Lubricant 80W-90W . . . . . . . . . 990-610/03 . . 5 Gallon Cold Storage Hydraulic Oil (+200 to -35 F) . . . . . . . . . . . . . . . . . . 990-615/01 . . 1 Gallon Standard Hydraulic Oil . . . . . . . . . . . . 990-616/01 . . 1 Gallon Standard Hydraulic 46 Oil . . . . . . . . . 990-616/02 . . 2 Gallon Hydraulic Oil . . . . . . . . . . . . . . . . . . . 990-616/04 . . 1 Quart (Minimum Quantity 12) DOT 5 Brake Fluid. . . . . . . . . . . . . . . . 990-625/02 . . . .Quarts DOT 3 Brake Fluid. . . . . . . . . . . . . . . . 990-627/02 . . . .Quarts Carousel Traction Drive Fluid . . . . . . . . 990-647/001 . . .Quarts Wypall Plus Shop Rags . . . . . . . . . . . . 990-654. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Case . . . . . . . (9 Boxes) Workhorse- Shop Rags. . . . . . . . . . . . . 990-654/KC. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Case . . . . . . . (8 Boxes) Bearing Grease . . . . . . . . . . . . . . . . . 990-62001. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Tube . . . . (10 per Case) Raymond Orange . . . . . . . . . . . . . . . . 990-181 . . . . Spray Can Raymond Black . . . . . . . . . . . . . . . . . . 990-164 . . . . Spray Can Raymond Gray . . . . . . . . . . . . . . . . . . 990-133 . . . . Spray Can Synthetic Gear Oil. . . . . . . . . . . . . . . . 990-655/001 . . . Quart Synthetic Gear Oil. . . . . . . . . . . . . . . . 990-655/002 . . .Gallon Synthetic Gear Oil. . . . . . . . . . . . . . . . 990-655/004. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5 gallonFlk

1-13

04/01/02

Model - 019 - ELF® Rider Pallet Truck - General Information Bulk Items List

04/01/02

1-14

PDPM - 0222

SECTION 2 Finish and Accessories Major Assemblies ................................................................................................................................................ 2-2 Tractor Assembly ................................................................................................................................................. 2-5 Caster Installation ................................................................................................................................................ 2-8 Caster Assembly, Optional.................................................................................................................................. 2-10 Caster Assembly, Standard ................................................................................................................................. 2-12 Cover Kit .......................................................................................................................................................... 2-14 Battery Roller Kit Installation ................................................................................................................................ 2-16 Battery Roller Assembly....................................................................................................................................... 2-18 Finish Instructions ............................................................................................................................................... 2-20

PDPM - 0222

2-1

04/01/02

Model - 019 - ELF® Rider Pallet Truck - Finish and Accessories Major Assemblies

Major Assemblies

2

2

6

1

4 7 8 9 10 5

11

3

12

MODEL 19 ELF

Figure 2-1: Major Assemblies

04/01/02

2-2

PDPM - 0222

Model - 019 - ELF ® Rider Pallet Truck - Finish and Accessories Major Assemblies

FIGURE 2-1 ITEM NO. 1 2 3 4 5 6 7 8

QTY

PART NUMBER

Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref.

Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref.

9

Ref.

Ref.

10

Ref.

Ref.

11

Ref.

Ref.

12

Ref.

Ref.

PDPM - 0222

DESCRIPTION

USED ON

Tractor Assembly (See Figure 2-2b.)

Control Handle Assembly (See Figure 3-3.)

Drive and Brake Assembly (See Figure 4-1a.)

Electrical System (See Figure 5-1a.)

Lift Pump and Motor Assembly (See Figure 6-2a.)

Fork and Tractor Subassembly (See Figure 7-1a.)

Load Wheel Assembly (See Figure 7-5.)

Load Wheel Assembly, 6000 lb. (Up to 60 in.)

(See Figure 7-7.)

Load Wheel Assembly, 6000/8000 lb. Long John (See Figure 7-11.)

Load Wheel Assembly, Single, 6000/8000 lb. Long John (See Figure 7-12.)

Load Wheel Assembly, 8000 lb., Tandem Split Wheel (See Figure 7-13.)

Load Wheel Assembly, Tandem, 8000 lb. Full Wheel (See Figure 7-14.)

2-3

04/01/02

Model - 019 - ELF® Rider Pallet Truck - Finish and Accessories Major Assemblies

04/01/02

2-4

PDPM - 0222

Model - 019 - ELF ® Rider Pallet Truck - Finish and Accessories Tractor Assembly

Tractor Assembly

2

SEE DETAIL B

SEE DETAIL F 22 A

A SEE DETAIL A SEE DETAIL C SEE DETAIL E

SEE DETAIL D

W850-200-155-P1

Figure 2-2a: Tractor Assembly

PDPM - 0222

2-5

04/01/02

Model - 019 - ELF® Rider Pallet Truck - Finish and Accessories Tractor Assembly

Tractor Assembly

25

28

29

2

8

11 21 VIEW A - A

3 6

20

14 10

30

13 4

23 14

19 DETAIL A

26

DETAIL B

5 DETAIL C

17 1 2 16

18 10

27

12

13 4

26a

9 DETAIL E

DETAIL D

26b DETAIL F W850-200-155-P2/P3/P4/P5/P6/P7/P8/P9

Figure 2-2b: Tractor Assembly

04/01/02

2-6

PDPM - 0222

Model - 019 - ELF ® Rider Pallet Truck - Finish and Accessories Tractor Assembly FIGURE 2-2 ITEM NO. 1 2 3 4 5 6 8 9 10 11 12 13 14 16 17 18 19 20 21 22 23 25 26 26a 26b 27 28 29 30

QTY

PART NUMBER

DESCRIPTION

1 2 1 7 2 2 2 1 7 4 1 7 4 1 1 1 1 1 1 1 2 2 1 1 1 4 2 4 1

680-816 680-817 701-243 710-069 710-127 710-134 710-006 760-019 5-018-006 771-116 771-173 772-119 772-123 850-200-224 114-006-569/057 850-200-244 850-200-026 850-200-023 850-200-213 030-602-078/004 771-023 850-200-188 850-200-159 850-200-031 100-027-815/004 710-004 771-016 772-116 850-200-027

USED ON

Link, Offset Link, Chain, Connector Screw Screw Screw Screw Screw Nut Washer Washer Washer Washer Washer Brake Installation (See Figure 4-7.)

Chain Anchor, Chain Pump And Motor, Steer Assembly (See Figure 6-4.)

Motor, Steer Assembly (See Figure 3-5.)

Reservoir Assembly (See Figure 6-5.)

Hose Assembly Washer Clamp Door Weldment (includes:) Hinge, Alteration Bracket, Mounting Screw Washer Washer Valve, Orbitrol Assembly (See Figure 6-7.)

List 2-2: Tractor Assembly

PDPM - 0222

2-7

04/01/02

Model - 019 - ELF® Rider Pallet Truck - Finish and Accessories Caster Installation

Caster Installation

2

4

1

3

2

W671-012

Figure 2-3: Caster Installation

04/01/02

2-8

PDPM - 0222

Model - 019 - ELF ® Rider Pallet Truck - Finish and Accessories Caster Installation FIGURE 2-3 ITEM NO. 1 2 3 4 A= 6K B= 8K

QTY

PART NUMBER

2 2 8 8 8 8 AR

671-012/001 671-040 710-141 714-147 772-123 773-023 850-138-244

DESCRIPTION Caster Assembly (See Figure 2-3.)

Caster Assembly (See Figure 2-4.)

Screw Screw Lockwasher Lockwasher Shim, Caster

USED ON A B

A

List 2-3: Caster Installation

PDPM - 0222

2-9

04/01/02

Model - 019 - ELF® Rider Pallet Truck - Finish and Accessories Caster Assembly, Optional

Caster Assembly, Optional

22

23

24

25

2

2

3

4

15

14

5

7

21

8

16

9

20

10

11 12 6

19

18

17 13

2123_001

Figure 2-4: Caster Assembly, Optional

04/01/02

2-10

PDPM - 0222

Model - 019 - ELF ® Rider Pallet Truck - Finish and Accessories Caster Assembly, Optional FIGURE 2-4 ITEM NO. 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

QTY

PART NUMBER

2 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 2 2 1 1

671-012/001 671-015/101 671-012/03 671-012/04 671-012/02 671-012/05 671-012/06 671-012/07 671-012/08 671-015/05 671-015/06 671-015/07 671-015/08 671-012/12 671-012/13 671-012/14 671-015/12 671-012/16 671-012/17 671-015/15 671-015/16 671-015/17 671-015/18 671-015/19 441-127 632-421/CR7 671-012/22

21 22 23 24 25 A= Standard B= Cold Storage R= Recommended Spare

DESCRIPTION Caster Assembly Plate Assembly (includes:) Seal, Felt Bearing, Thrust Yoke Weldment Screw, Washer Washer Bearing, Cup Bearing, Cone Washer Nut Pin, Roll Cap, Hub Spring, Compression Spring, Compression Locator, Spring Shroud Assembly (includes:) Bushing Pin, Hinge Assembly Pin, Hinge Assembly Axle Assembly Axle Assembly Pin, Roll Washer, Compression Bearing Wheel Fitting, Grease

USED ON

A B A B

R R

List 2-4: Caster Assembly, Optional

PDPM - 0222

2-11

04/01/02

Model - 019 - ELF® Rider Pallet Truck - Finish and Accessories Caster Assembly, Standard

Caster Assembly, Standard

22

5

4

2

2

18

12 11 13 1

6

3

23

20

21 14 15 16 17

10 9 7

19

W671-042-A

Figure 2-5: Caster Assembly, Standard

04/01/02

2-12

PDPM - 0222

Model - 019 - ELF ® Rider Pallet Truck - Finish and Accessories Caster Assembly, Standard FIGURE 2-5 ITEM NO.

QTY

1 1 2 1 3 1 4 2 5 2 6 2 7 1 9 2 10 2 11 2 12 1 13 1 14 1 15 1 16 1 17 2 18 1 19 1 20 2 21 2 22 3 23 1 R= Recommended Spare

PART NUMBER 671-042 671-041/01 671-041/02 671-041/03 671-042/04 671-041/05 671-041/06 671-041/07 671-041/08 671-041/09 671-041/10 671-041/11 671-041/12 671-041/13 671-041/14 671-041/15 671-041/16 671-041/17 671-041/18 671-041/19 671-041/20 671-041/21 671-042/22

DESCRIPTION Caster Assembly, Standard Housing Plate, Base Block, Torsion Plate, Adjusting Arm, Wheel Mounting Spacer, Tube Wheel Bearing, Wheel Spacer, Wheel Washer, Thrust Bearing, Thrust O-Ring Bearing, Cup Bearing, King Pin Shield, Bearing Nut, King Pin Pin, King Axle, Wheel Bolt Assembly Fitting, Grease Nut, Lock Bolt Assembly

USED ON

R

R R R R R

List 2-5: Caster Assembly, Standard

PDPM - 0222

2-13

04/01/02

Model - 019 - ELF® Rider Pallet Truck - Finish and Accessories Cover Kit

Cover Kit

2

7

1

8

6

4

2

3 W850-200-185-C

Figure 2-6: Cover Kit

04/01/02

2-14

PDPM - 0222

Model - 019 - ELF ® Rider Pallet Truck - Finish and Accessories Cover Kit FIGURE 2-6 ITEM NO. 1 2 3 4 6 7 8

QTY

PART NUMBER

1 1 1 9 5 1 2

850-200-185 850-200-082 850-200-090/001 850-200-091/001 701-246 812-029/005 850-200-214 701-244

DESCRIPTION

USED ON

Cover Kit Cover, Left Hand Cover, Center Cover, Right Hand Screw Nut, Retainer Cover Screw

List 2-6: Cover Kit

PDPM - 0222

2-15

04/01/02

Model - 019 - ELF® Rider Pallet Truck - Finish and Accessories Battery Roller Kit Installation

Battery Roller Kit Installation

3

2

4

5

6

2

W850_138_499

Figure 2-7: Battery Roller Kit Installation

04/01/02

2-16

PDPM - 0222

Model - 019 - ELF ® Rider Pallet Truck - Finish and Accessories Battery Roller Kit Installation FIGURE 2-7 ITEM NO.

QTY

PART NUMBER

850-138-499/001 850-138-499/002 2 1 850-139-155/001 1 850-139-155/002 3 4 828-006-727/012 4 828-006-727/010 4 1 850-138-446/001 1 850-138-446/002 5 4 710-130 6 4 750-419 A= 13.44" Battery Compartment B= 9.19" Battery Compartment

DESCRIPTION Roller, Battery Kit Installation Roller, Battery Kit Installation Gate, Battery Gate, Battery Roller, Battery Assembly (See Figure 2-8.)

Roller, Battery Assembly (See Figure 2-8.)

Frame Weldment, Roller, Battery Frame Weldment, Roller, Battery Screw Nut

USED ON A B A B A B A B

List 2-7: Battery Roller Kit Installation

PDPM - 0222

2-17

04/01/02

Model - 019 - ELF® Rider Pallet Truck - Finish and Accessories Battery Roller Assembly

Battery Roller Assembly

4

5

3

1

2

2

R828_006_727

Figure 2-8: Battery Roller Assembly

04/01/02

2-18

PDPM - 0222

Model - 019 - ELF ® Rider Pallet Truck - Finish and Accessories Battery Roller Assembly FIGURE 2-8 ITEM NO.

QTY

PART NUMBER

828-006-727/ 1 2 828-006-726 2 1 828-001-429/010 1 828-001-429/006 3 1 828-001-335/007 1 828-001-335/006 4 1 810-488/014 5 2 771-127 A= 13.44" Battery Compartment B= 9.19" Battery Compartment

DESCRIPTION Roller, Battery Assembly Roller, Battery Pipe, Spacer Pipe, Spacer Shaft, Roller Shaft, Roller Ring, Push on Retainer Washer, Flat

USED ON

A B A B

List 2-8: Battery Roller Assembly

PDPM - 0222

2-19

04/01/02

Model - 019 - ELF® Rider Pallet Truck - Finish and Accessories Finish Instructions

Finish Instructions

2

A

4

A

SEE DETAIL A

6

SEE DETAIL G 21

13

ITEM 21 INSIDE OF DOOR

15 14

SEE DETAIL F

10

9

26

11

8

27

DETAIL B (INSIDE OF DOOR)

VIEW C - C

SEE DETAIL B VIEW A 23

31

17

32

16

33

18

21

30

1

19

34

25

C

C 3

12

2 DETAIL A

SEE DETAIL D

5

SEE DETAIL C 29 VIEW A - A

22 SEE DETAIL E

7

W850-200-160-V1/W828-004-686-DASS/W850-200-160-V3/W590-732/W850-200-160-V4/-160-V5/-160-V6

Figure 2-9a: Finish Instructions

04/01/02

2-20

PDPM - 0222

Model - 019 - ELF ® Rider Pallet Truck - Finish and Accessories Finish Instructions

Finish Instructions

2

29 5

DETAIL C

9

DETAIL D

8

6

DETAIL F

7 37

DETAIL G 20

DETAIL E

35

VIEW A W360-028/W850-200-227-A/W828-004-287-D/W828-006-843/W850-200-024-B/W850-200-160-V2

Figure 2-9b: Finish Instructions

PDPM - 0222

2-21

04/01/02

Model - 019 - ELF® Rider Pallet Truck - Finish and Accessories Finish Instructions

Finish Instructions

ITEM 10 - P/N 411-680

2

ITEM 11- P/N 411-681

ITEM 15 - P/N 412-899 (COLD STORAGE)

ITEM 14 - P/N 412-900

ITEM 16 - P/N 411-552

ITEM 19 - P/N 411-873

ITEM 18 - P/N 412-887 W411-680/W411-681/W412-900-A/W412-899-A/W411-552/W412-887/W411-873-A

Figure 2-9c: Finish Instructions

04/01/02

2-22

PDPM - 0222

Model - 019 - ELF ® Rider Pallet Truck - Finish and Accessories Finish Instructions

Finish Instructions

2

ITEM 22 - P/N 412-582

ITEM 21 - P/N 412-829

412-831

XXXX lb (XXXX kg)

XXXX lb (XXXX kg)

XXXX lb (XXXX kg)

XXXX lb (XXXX kg)

MAX. BATT. CAPACITY CAPACITE MAX. DE LA BATT.

XXX Ah

XX 0.5 in (13 mm) 13 mm XXXX lb (XXXX kg) poids (kg)

ITEM 25 - W412-093 ITEM 30 - P/N 412-831

ITEM 27 - W412-526

ITEM 26 - P/N 412-525 W412-829-A/W412-582-BW412-093/W412-525/W412-526/W412-831-A

Figure 2-9d: Finish Instructions

PDPM - 0222

2-23

04/01/02

Model - 019 - ELF® Rider Pallet Truck - Finish and Accessories Finish Instructions

Finish Instructions

2

ITEM 31 - P/N 411-637

ITEM 32 - P/N 411-633

TRUCK HAS HIGH SPEED TRAVEL IN BOTH DIRECTIONS. MUST USE RUBBER DRIVE TIRE ONLY

412-425

ITEM 37 - P/N 412-425

ITEM 33 - P/N 412-888

ITEM 36 - P/N W114-009-503-C (MOUNTED ON MOTOR)

ITEM 35 - P/N 411-773

W411-637/W411-633/W411-888/W411-773/W114-009-503-C

Figure 2-9e: Finish Instructions

04/01/02

2-24

PDPM - 0222

Model - 019 - ELF ® Rider Pallet Truck - Finish and Accessories Finish Instructions FIGURE 2-9 QTY ITEM NO. 1 1 2 1 3 1 4 1 5 1 6 1 7 1 8 1 9 1 10 1 11 1 12 1 13 2 14 1 15 1 16 1 17 1 18 1 19 1 20 1 21 2 22 1 23 1 25 1 26 1 27 1 29 2 30 1 31 1 32 1 33 1 34 1 35 1 36 1 37 1 A= Cold Storage B= Bilingual

PART NUMBER

DESCRIPTION

850-004-686 760-148 771-137 590-732 850-200-227/001 850-200-024 828-004-287 828-006-843 950-227 411-680 411-681 411-511/039 411-511/021 412-900 412-899 411-552 411-534 412-887 411-873 411-587/001 412-829 412-582 850-111 412-093 412-525 412-526 360-028/001 412-831 411-637/002 411-633 412-888 411-582 411-773 114-009-503 412-425

Wheel, Steer Assembly (See Figure 3-4.)

Nut Spacer Handle, Release Pad, Floor, Ergo Pad, Guard, Leg Pad, Back Pocket, Manual Bag, Case Decal, Operator Instructions Manual Decal, Manual Replacement Decal, Raymond Decal, Raymond Decal, Lubrication Decal, Lubrication Decal, Warning, Charger Decal, Emergency Disconnect Decal, Warning, Operation, English Decal, ELF®, Rider Decal, No Riding Decal, Specification, Lift/Lower, U.S. Decal, Control Key, Woodruff Decal, ISO 9001 Decal, Fault Code Decal, Installation Checkout Guard, Cable Decal, Specification, Lift/Lower, Canadian Decal, Emergency Disconnect Decal, Warning, Charger Decal, Warning, Operation Decal, Made In Canada Decal, No Riding Plate, Motor Specification (Mounted On Motor) (Not Shown) Decal, Warning, High Speed

USED ON

A

B B B B B B

List 2-9: Finish Instructions

PDPM - 0222

2-25

04/01/02

Model - 019 - ELF® Rider Pallet Truck - Finish and Accessories Finish Instructions

04/01/02

2-26

PDPM - 0222

SECTION 3 Steering and Controls Handle Installation ............................................................................................................................................... 3-2 Control Assembly ................................................................................................................................................. 3-4 Control Handle Assembly...................................................................................................................................... 3-6 Steer Wheel Assembly.......................................................................................................................................... 3-8 Steer Motor Assembly......................................................................................................................................... 3-10

PDPM - 0222

3-1

04/01/02

Model - 019 - ELF® Rider Pallet Truck - Steering and Controls Handle Installation

Handle Installation

3

5

3 1

4

8

9

7

6

10

2

W850-200-215-A

Figure 3-1: Handle Installation

04/01/02

3-2

PDPM - 0222

Model - 019 - ELF® Rider Pallet Truck - Steering and Controls Handle Installation FIGURE 3-1 ITEM NO. 1 2 3 4 5 6 7 8 9 10

QTY

PART NUMBER

1 1 1 3 3 3 3 3 3 3

850-200-251 850-200-210 850-200-178 812-029/002 701-244 710-069 772-119 710-010 772-116 771-116

DESCRIPTION

USED ON

Control Assembly (See Figure 3-2.)

Plate, Top, Weldment Cover, Controller Nut Screw Screw Washer, Flat Screw Washer, Flat Washer, Flat

List 3-1: Handle Installation

PDPM - 0222

3-3

04/01/02

Model - 019 - ELF® Rider Pallet Truck - Steering and Controls Control Assembly

Control Assembly

2

8

12

1

7

3

8

9

4

14

3

5

6

20

13

19

16

18

17

11

10

W850-200-251-A

Figure 3-2: Control Assembly

04/01/02

3-4

PDPM - 0222

Model - 019 - ELF® Rider Pallet Truck - Steering and Controls Control Assembly FIGURE 3-2 ITEM NO. 1 2 3 4 5 6 7 8 9

QTY

PART NUMBER

1 1 1 1 1 1 4 2 Ref Ref 2 2 4 1 1 1 1 1 3 1

850-200-251 850-200-199 850-200-236 830-345 771-153 850-200-237 850-200-211 701-060 462-068 850-200-143/001 850-200-143/002 710-008 772-116 774-007 850-135-946 724-230 774-123 850-200-250 716-116 771-116 460-654

10 11 12 13 14 16 17 18 19 20 A= Standard B= Cold Storage

DESCRIPTION Control Assembly Handle, Mounting, Weldment Handle, Control Assembly (See Figure 3-3.)

Spring, Return Washer Lever, Return, Cam Bracket, Mounting, Potentiometer Screw Bushing, Flanged Harness, Travel (See Figure 5-1a.)

Harness, Travel (See Figure 5-1a.)

Screw Washer, Lock Washer Gear, Potentiometer Screw Washer, Lock Plate, End Bolt Washer, Flat Bearing, Self Aligning

USED ON

A B

List 3-2: Control Assembly

PDPM - 0222

3-5

04/01/02

Model - 019 - ELF® Rider Pallet Truck - Steering and Controls Control Handle Assembly

Control Handle Assembly

4

10

3

1

6

9

5

8

7

2

W850-200-236-A1/W850-200-236-A2

Figure 3-3: Control Handle Assembly

04/01/02

3-6

PDPM - 0222

Model - 019 - ELF® Rider Pallet Truck - Steering and Controls Control Handle Assembly FIGURE 3-3 ITEM NO.

QTY

1 1 2 6 4 3 5 1 6 1 7 1 8 1 9 1 10 1 11 3 A= Horn B= Lift C= Lower R= Recommended Spare

PART NUMBER 850-200-236 1-012-339/005 1-012-430/001 611-029 850-200-238 114-020-346/003 114-020-346/001 114-020-346/002 810-173 530-426 7-590-006/001

DESCRIPTION Handle, Control Assembly Connector Pin, Connector Strap Handle, Control Switch, Handle, Control Assembly Switch, Handle, Control Assembly Switch, Handle, Control Assembly Pin, Spirol O-Ring Switch, Handle, Control (Not Shown)

USED ON

A, R B, R C, R R R

List 3-3: Control Handle Assembly

PDPM - 0222

3-7

04/01/02

Model - 019 - ELF® Rider Pallet Truck - Steering and Controls Steer Wheel Assembly

Steer Wheel Assembly

3

3 4

5

2

1

W828-004-686-D

Figure 3-4: Steer Wheel Assembly

04/01/02

3-8

PDPM - 0222

Model - 019 - ELF® Rider Pallet Truck - Steering and Controls Steer Wheel Assembly FIGURE 3-4 ITEM NO. 1 2 3 4 5

QTY

PART NUMBER

1 1 1 1 1

828-004-686 828-004-687 828-005-714 861-312 716-137 828-005-716

DESCRIPTION

USED ON

Wheel, Steer Assembly Wheel, Steer Knob, Steer Plug, Dome Screw Plug, Center

List 3-4: Steer Wheel Assembly

PDPM - 0222

3-9

04/01/02

Model - 019 - ELF® Rider Pallet Truck - Steering and Controls Steer Motor Assembly

Steer Motor Assembly

3

7

10

5

8

4

1

2

3

6

9

11

W850-200-023-F

Figure 3-5: Steer Motor Assembly

04/01/02

3-10

PDPM - 0222

Model - 019 - ELF® Rider Pallet Truck - Steering and Controls Steer Motor Assembly FIGURE 3-5 ITEM NO. 1 2 3 4 5 6 7 8 9 10 11

QTY

PART NUMBER

1 1 1 1 1 1 2 1 4 2 4

850-200-023 710-010 771-116 772-116 771-173 401-165/001 850-200-290 710-129 870-625/100 714-128 724-372 772-123

DESCRIPTION

USED ON

Motor, Steer Assembly Screw Washer Washer, Lock Washer Sprocket Bracket, Mounting Fitting Motor, Hydraulic (See Figure 6-6.)

Screw Screw, Set Washer, Lock

List 3-5: Steer Motor Assembly

PDPM - 0222

3-11

04/01/02

Model - 019 - ELF® Rider Pallet Truck - Steering and Controls Steer Motor Assembly

04/01/02

3-12

PDPM - 0222

SECTION 4 Drive and Brake Drive and Brake Assembly .................................................................................................................................... 4-3 Drive Unit Assembly ............................................................................................................................................. 4-6 Drive Wheel Assembly.......................................................................................................................................... 4-8 Lower Drive Unit Assembly .................................................................................................................................. 4-10 Drive Motor Subassembly.................................................................................................................................... 4-12 Brake Assembly with Deadman............................................................................................................................ 4-14 Brake Installation................................................................................................................................................ 4-16

PDPM - 0222

4-1

04/01/02

Model - 019 - ELF® Rider Pallet Truck - Drive and Brake

04/01/02

4-2

PDPM - 0222

Model - 019 - ELF® Rider Pallet Truck - Drive and Brake Drive and Brake Assembly

Drive and Brake Assembly

4

17

3 19

2

29 31 4 30

15

22 1

W850-200-283-C

Figure 4-1a: Drive and Brake Assembly

PDPM - 0222

4-3

04/01/02

Model - 019 - ELF® Rider Pallet Truck - Drive and Brake Drive and Brake Assembly

Drive and Brake Assembly

4

16

23 14

12

24 26 9

25

8

5

27

13 28 10 21 2

6 11

W850-200-283-C-PG2

Figure 4-1b: Drive and Brake Assembly

04/01/02

4-4

PDPM - 0222

Model - 019 - ELF® Rider Pallet Truck - Drive and Brake Drive and Brake Assembly FIGURE 4-1 ITEM NO.

QTY

1 1 2 1 3 4 4 8 5 1 6 1 8 1 9 1 10 1 11 1 12 1 13 1 14 1 15 1 16 1 17 4 19 1 21 1 22 6 23 1 24 2 25 1 26 1 27 1 28 1 29 4 30 4 31 1 A= Cold Storage B= Standard R= Recommended Spare

PART NUMBER 850-200-283/ Ref. 850-200-173 710-132 772-123 724-372 812-000-176 1-150-324 812-000-178 810-910 830-185 774-254 870-747 870-846 850-111 760-148 710-069 400-060 828-001-514 714-198 870-860 710-128 774-123 792-350 850-010-110 812-000-177 710-139 771-152 850-200-247

DESCRIPTION Drive and Brake Assembly Drive Unit Assembly (See Figure 4-2.)

Plate, Mounting Weldment Screw Washer, Lock Screw, Set Screw, Brake Adjustment Switch Pin Pin, Cotter Spring Washer, Tooth Ram, Slave Drum, Brake Key, Woodruff Nut Screw Brake Shoe Assembly (See Figure 4-6.)

Clevis Weldment Screw Drum, Brake Screw Washer Elbow Pad, Locking Rod, Push Screw Washer Adapter, Ring Weldment

USED ON

B, R

R B

A

List 4-1: Drive and Brake Assembly

PDPM - 0222

4-5

04/01/02

Model - 019 - ELF® Rider Pallet Truck - Drive and Brake Drive Unit Assembly

Drive Unit Assembly

4

9

5

10

4

1

5

2

3 7

W850-200-282-A

Figure 4-2: Drive Unit Assembly

04/01/02

4-6

PDPM - 0222

Model - 019 - ELF® Rider Pallet Truck - Drive and Brake Drive Unit Assembly FIGURE 4-2 ITEM NO. 1 2 3

QTY

PART NUMBER

1 1 1 1 3 13 5 4 1

850-200-282 850-138-882/002 850-138-735/017 850-138-837/001 850-138-837/002 710-246 772-115 828-003-193 710-252 850-200-179

4 5 7 9 10 A= Black Rubber B= White Rubber, Non Marking

DESCRIPTION Drive Unit Assembly Motor, Drive Subassembly (See Figure 4-5.)

Drive Unit, Lower Assembly (See Figure 4-4.)

Wheel, Drive Assembly (See Figure 4-3.)

Wheel, Drive Assembly (See Figure 4-3.)

Screw Washer, Lock Bolt, Hub Screw Plate, Adapter Weldment

USED ON

A B

List 4-2: Drive Unit Assembly

PDPM - 0222

4-7

04/01/02

Model - 019 - ELF® Rider Pallet Truck - Drive and Brake Drive Wheel Assembly

Drive Wheel Assembly

1

4

2

W850-138-837-C

Figure 4-3: Drive Wheel Assembly

04/01/02

4-8

PDPM - 0222

Model - 019 - ELF® Rider Pallet Truck - Drive and Brake Drive Wheel Assembly FIGURE 4-3 ITEM NO.

1

QTY

PART NUMBER

1 1 1 1 1 1 1 1 1

850-138-837/001 850-138-837/002 632-091/001 632-091/002 632-091/003 632-091/103 630-356/001 630-356/002 850-138-111

2 A= Rubber, Black B= Rubber, White, Non Marking C= Poly, Red/Orange D= Poly, Neutral E= Poly, Black F= Poly, Green G= Rubber, Black, Reinforced Fiberglass H= Rubber, White, Reinforced Fiberglass R= Recommended Spare

DESCRIPTION Wheel, Drive Assembly Wheel, Drive Assembly Tire Tire Tire Tire Tire Tire Hub, Wheel, Machined

USED ON A B C, R D, R E, R F, R G, R H, R

List 4-3: Drive Wheel Assembly

PDPM - 0222

4-9

04/01/02

Model - 019 - ELF® Rider Pallet Truck - Drive and Brake Lower Drive Unit Assembly

Lower Drive Unit Assembly 18 8

27

13

19 20 21 12

28

1b

4

10

22

1a

11 3 6

24

17

16

15 14

29

33 5 25

4

2

7 23

9

31 34

32

W850-138-735C

Figure 4-4: Lower Drive Unit Assembly

04/01/02

4-10

PDPM - 0222

Model - 019 - ELF® Rider Pallet Truck - Drive and Brake Lower Drive Unit Assembly FIGURE 4-4 ITEM NO.

QTY

1a 1 1b 1 2 1 3 1 4 1 5 1 6 1 7 35 8 1 9 1 10 2 11 2 12 1 13 1 14 AR 15 AR 16 AR 17 AR 18 AR 19 AR 20 AR 21 AR 22 1 23 1 24 2 25 36 27 1 28 1 29 6 31 2 32 1 33 1 34 2 R= Recommended Spare

PART NUMBER 850-138-735/017 400-139 400-140 950-151 850-138-732 850-135-429 828-004-080 782-416 850-015 400-004 850-138-730 782-426 447-043 447-105 447-104 850-409/002 850-409/003 850-409/008 850-409/015 850-413/002 850-413/003 850-413/008 850-413/015 760-148 828-005-547 760-176 850-017 530-638 782-405 710-069 771-019 840-059 840-038 810-717

DESCRIPTION Drive Unit, Lower Gear, Helical Pinion Gear, Helical Gear, Spirol and Pinion Set Case, Main Cover Plug, Filler Plug, Hex Ball 1/2 Shaft, Wheel, Drive Ring, Slewing Machined Plug, Pipe Bearing Bearing Bearing Shim Shim Shim Shim Shim Shim Shim Shim Nut Ring Set Kit Nut Ball 9/16 Seal, Oil Plug, Vent Screw Washer, Flat Fitting, Grease Fitting, Grease Pin, Spirol

USED ON R R R

R

R R R

R

List 4-4: Lower Drive Unit Assembly

PDPM - 0222

4-11

04/01/02

Model - 019 - ELF® Rider Pallet Truck - Drive and Brake Drive Motor Subassembly

Drive Motor Subassembly

4

1

5 2 4

7 6

3

11

10

9

W850-138-882/912A

Figure 4-5: Drive Motor Subassembly

04/01/02

4-12

PDPM - 0222

Model - 019 - ELF® Rider Pallet Truck - Drive and Brake Drive Motor Subassembly FIGURE 4-5 ITEM NO.

QTY

1 1 2 1 3 1 4 1 5 1 6 1 7 1 9 5 10 2 11 4 R= Recommended Spare

PART NUMBER 850-138-882/002 570-867/500 7-850-100/015 760-148 7-810-002/037 7-441-201/002 850-137-805 530-687 743-031 743-030 771-506

DESCRIPTION Motor, Drive Subassembly Motor, Drive, 24 Volt (See Figure 5-9.)

Key, Woodruff Nut, Lock Ring, Snap Bearing Cover, Top Seal, Oil Screw Screw Washer

USED ON

R R

List 4-5: Drive Motor Subassembly

PDPM - 0222

4-13

04/01/02

Model - 019 - ELF® Rider Pallet Truck - Drive and Brake Brake Assembly with Deadman

Brake Assembly with Deadman

2

5

1

4

3

4

6

W400-060B

Figure 4-6: Brake Assembly with Deadman

04/01/02

4-14

PDPM - 0222

Model - 019 - ELF® Rider Pallet Truck - Drive and Brake Brake Assembly with Deadman FIGURE 4-6 ITEM NO.

QTY

1 1 2 1 3 1 4 1 5 2 6 2 R= Recommended Spare

PART NUMBER 400-060 400-060/01 400-059/02 400-059/94 400-059/04 400-059/05 400-059/06

DESCRIPTION Brake Assembly Plate, Backing Cam Lever Clip Shoe Assembly Spring, Return

USED ON

R

R R

List 4-6: Brake Assembly with Deadman

PDPM - 0222

4-15

04/01/02

Model - 019 - ELF® Rider Pallet Truck - Drive and Brake Brake Installation

Brake Installation 12

4

13

18 14 17 19

21

4

20 3

5

16

6 7

8

15 9

10

1

11

W850-200-224-C

Figure 4-7: Brake Installation

04/01/02

4-16

PDPM - 0222

Model - 019 - ELF® Rider Pallet Truck - Drive and Brake Brake Installation FIGURE 4-7 ITEM NO. 1 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21

QTY

PART NUMBER

1 2 2 1 1 1 1 1 1 1 1 1 1 2 1 1 1 4 in.

1 2

114-009-192 772-119 710-074 792-391 5-018-012 830-129 5-018-006 861-013 810-910 840-033 701-125 760-003 701-175 771-119 870-896/004 870-903 828-006-667 820-611/001 792-641 811-932/001

DESCRIPTION

USED ON

Pedal, Brake Weldment Washer Screw Connector, Hydraulic Washer Spring, Hose Take up Washer Pin, Yoke Pin, Cotter Fitting, Grease Screw Nut Screw Washer Cylinder Assembly Reservoir Bracket, Reservoir Hose Fitting Clamp, Hose

List 4-7: Brake Installation

PDPM - 0222

4-17

04/01/02

Model - 019 - ELF® Rider Pallet Truck - Drive and Brake Brake Installation

04/01/02

4-18

PDPM - 0222

SECTION 5 Electrical Components and Systems Electrical System .................................................................................................................................................. 5-2 Forward/Reverse Contactor Assembly .................................................................................................................... 5-8 Contactor Assembly, Field Weakening ................................................................................................................. 5-10 Battery Connector .............................................................................................................................................. 5-12 Ignition Switch ................................................................................................................................................... 5-14 Maintenance Tool, Programmable........................................................................................................................ 5-16 Horn Installation................................................................................................................................................. 5-18 Auxiliary Motor ................................................................................................................................................. 5-20 Drive Motor....................................................................................................................................................... 5-22

PDPM - 0222

5-1

04/01/02

Model - 019 - ELF® Rider Pallet Truck - Electrical Components and Systems Electrical System

Electrical System

5

8

9

35

7

23

24

25

6 34

95

31

91

DETAIL E

33 32

DETAIL F

SEE DETAIL F SEE DETAIL G

90

SEE DETAIL E

30

94 SEE DETAIL D

93 97 98

68

72

69

65 64

99

DETAIL D 101 102 66 SEE DETAIL A

SEE DETAIL C

32

67

52 51

SEE DETAIL B

53 54

20 41 4

18

10

46

11

17

DETAIL A

7

DETAIL B

24

23

29

DETAIL C W850-200-306-C

Figure 5-1a: Electrical System

04/01/02

5-2

PDPM - 0222

Model - 019 - ELF® Rider Pallet Truck - Electrical Components and Systems Electrical System

Electrical System

5

45 16 22

23

1

16

3 39

50 5 24 21

12

23

29

25 26 2 13

27 40

28

38

14

20 19

42

44

43

49 DETAIL G

W850-200-306-C-PG 2

Figure 5-1b: Electrical System

PDPM - 0222

5-3

04/01/02

Model - 019 - ELF® Rider Pallet Truck - Electrical Components and Systems Electrical System

Electrical System

5

71 69 72 21

81 3

24

39

83

43 25

85

49

40

38

23

80

AUXILIARY MOTOR

AUXILIARY MOTOR LOCATION W850-200-306-C-PG 3/4572_015

Figure 5-1c: Electrical System

04/01/02

5-4

PDPM - 0222

Model - 019 - ELF® Rider Pallet Truck - Electrical Components and Systems Electrical System FIGURE 5-1 ITEM NO. 1 2 3 4 5 6 7 8 9 10 11

QTY

PART NUMBER

1 1 6 1 1 1 2 AR AR 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 1 4 8 6 6 18 13 12 4 4 4 5 14

1-187-101 1-105-218 1-074-104/001 590-514 590-587/113 850-200-144 811-326 611-028 611-044 850-136-863 850-200-252 F23-023-525/511 F23-021-520/512 F23-023-490/513 F23-023-480/514 B23-034-070/515 B23-106-070/516 B24-034-355/286 B24-020-315/272 B25-020-560/122 B25-022-090/153 B25-076-710/154 850-200-136 850-136-840 850-136-846 850-136-847 701-190 710-007 701-066 701-115 772-112 724-399 724-429 772-116 771-116 750-006 710-067 772-119 750-414 710-006 611-070/005

12 13 14 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 A= Standard B= Cold Storage C= Rabbit, Forward/Reverse, Standard D= Rabbit, Forward/Reverse, Cold Storage R= Recommended Spare

DESCRIPTION Controller, Motor Contactor, Forward/Reverse Standoff, Fuse Fuse, 15 Amp (FU3) Fuse, 250 Amp (FU2) Harness, Key Meter Clamp, Cable Strap Mount, Strap Block, Fuse Cable, High Power Assembly (includes:) Cable Assembly (M2-1 To S2) Cable Assembly (RFW To S1) Cable Assembly (M1-3 To A2) Cable Assembly (M-1 To A1) Cable Assembly (M1-1 To FU2-2) Cable Assembly (RFW To M1-2) Cable Assembly (P1 To FU1-2) Cable Assembly (B- To MP-2) Cable Assembly (MX1To B-) Cable Assembly (MX2 To M4-2) Cable Assembly (B+ To FU4-1) Connector, Battery Assembly (See Figure 5-4.)

Bar, Bus (B- CTRL To BATT) Bar, Bus (B+ CTRL To M1-1) Bar, Bus (A2 CTRL To M1-3) Screw Screw Screw Screw Washer Screw, Set Screw, Set Washer, Lock Washer Nut Screw Washer Nut Screw Sleeve, Expando

USED ON

R R

R

List 5-1: Electrical System (Sheet 1 of 3)

PDPM - 0222

5-5

04/01/02

Model - 019 - ELF® Rider Pallet Truck - Electrical Components and Systems Electrical System FIGURE 5-1 ITEM NO. 31 32 33 34 35 36 38 39 40 41 42 43 44 46 49 50 51 52 53 54 64 65 66 67 68 69 71 72 80 81 83 85 90 91

QTY

PART NUMBER

2 8 1 1 2 4 6 5 1 1 1 2 1 3 2 1 1 1 1 1 3 1 6 6 1 2 1 4 2 1 1 1 1 1 1 1 2 2 2 2 1

701-066 772-106 1-030-001 1-030-002 828-006-317 750-206 771-012 774-116 1-105-216 1-113-008 850-136-844 850-136-845 850-136-854 701-123 771-049 590-587/109 850-136-425/002 850-136-319 1-150-324 850-135-746 1-100-010 154-010-242 701-062 771-007 701-384 771-009 850-200-034 772-109 701-119 701-095 590-587/105 850-200-138 850-136-884 850-200-143/001 1-120-098 850-200-195 1-150-183 1-150-386 701-314 750-036 1-012-434/008

DESCRIPTION Screw Washer, Lock Strip, Terminal, 2 Insulator, Strip, Terminal 2 Ring, 1.75" ID Nut (Not Shown) Washer Washer, External Tooth Contactor, Field Weakening (See Figure 5-3.)

Resistor, Field Weakening Bar, Bus (M1-4 To M2-1) Bar, Bus (M2-2 To Resistor) Diode Assembly Screw Washer Fuse, 150 Amp (FU1) Snubber, Wire Assembly Suppressor Assembly Switch, Lift Limit Bracket, Switch Relay Diode Assembly Screw Washer Screw Washer Module, Auxiliary Delay Assembly Washer, Lock Screw Screw Fuse, 80 Amp (FU4) Harness, Auxiliary Contactor Harness, Main Harness, Travel (includes:) Throttle, Potentiometer Bracket Switch Boot Screw Nut Connector (P6)

USED ON

R

R R R

R A, C A, C R

A= Standard B= Cold Storage C= Rabbit, Forward/Reverse, Standard D= Rabbit, Forward/Reverse, Cold Storage R= Recommended Spare

List 5-1: Electrical System (Sheet 2 of 3)

04/01/02

5-6

PDPM - 0222

Model - 019 - ELF® Rider Pallet Truck - Electrical Components and Systems Electrical System FIGURE 5-1 ITEM NO. 93 94 95

QTY

PART NUMBER

7 1 1 1 1 1 2 2 2 2 2 4 3 1 1 2 2 1 1

1-012-435 850-200-145 850-136-885 850-200-143/002 1-120-098 850-200-195 1-150-383 1-150-386 701-314 750-036 1-012-450/004 1-012-451 1-012-452 1-012-459/001 850-200-203 701-093 771-009 850-200-287/001 850-200-287/002

97 98 99 101 102 A= Standard B= Cold Storage C= Rabbit, Forward/Reverse, Standard D= Rabbit, Forward/Reverse, Cold Storage R= Recommended Spare

DESCRIPTION Pin, Contact Harness, External Function Harness, Main Harness, Travel (includes:) Potentiometer, Throttle Bracket Switch Boot Screw Nut Connector (J6) Pin, Contact (J6) Socket, Contact (J6) Plug, Sealing (J6) Harness, External Function Screw Washer, Flat Harness, Function Relay TF Harness, Function Relay TF/FF

USED ON A, C B, D B, D

B, D

A, B C, D

List 5-1: Electrical System (Sheet 3 of 3)

PDPM - 0222

5-7

04/01/02

Model - 019 - ELF® Rider Pallet Truck - Electrical Components and Systems Forward/Reverse Contactor Assembly

Forward/Reverse Contactor Assembly

5

2

1

3

4

5

2

6

7

10

8

9

W1105216

Figure 5-2: Forward/Reverse Contactor Assembly

04/01/02

5-8

PDPM - 0222

Model - 019 - ELF® Rider Pallet Truck - Electrical Components and Systems Forward/Reverse Contactor Assembly FIGURE 5-2 ITEM NO.

QTY

1 3 2 1 3 1 4 2 5 2 6 1 7 1 8 2 9 1 10 1 R= Recommended Spare

PART NUMBER 1-105-218 1-105-216/06 1-105-218/01 1-105-218/02 1-105-218/03 1-105-218/04 1-105-218/05 1-105-218/06 1-105-218/07 1-105-218/08 1-105-218/09

DESCRIPTION Contactor Assembly, Forward/Reverse Screw, Top Cover Hardware Kit Cover, Top, Assembled Spring, Return Contact, Moving Assembly Contact, Normally Closed Fixed, Assembled Insulator, Contact, Normally Closed Fixed Peg, Contact, Normally Closed Fixed Coil and Frame, Assembled, without Bracket Bracket Kit

USED ON

R R R R

List 5-2: Forward/Reverse Contactor Assembly

PDPM - 0222

5-9

04/01/02

Model - 019 - ELF® Rider Pallet Truck - Electrical Components and Systems Contactor Assembly, Field Weakening

Contactor Assembly, Field Weakening

5

4

3

5

1 7

W1105218

Figure 5-3: Contactor Assembly, Field Weakening

04/01/02

5-10

PDPM - 0222

Model - 019 - ELF® Rider Pallet Truck - Electrical Components and Systems Contactor Assembly, Field Weakening FIGURE 5-3 ITEM NO.

QTY

1 1 2 1 3 1 4 2 5 1 7 1 R= Recommended Spare

PART NUMBER 1-105-216 1-105-216/01 1-105-216/04 1-105-216/05 1-105-216/06 1-105-216/07 1-105-216/09

DESCRIPTION Contactor Assembly Tip Contact Kit Switch, Actuator/Screw Assembly (Not Shown) Cover, Top Screw, Top Cover Spring, Return Magnet & Frame

USED ON R

R

List 5-3: Contactor Assembly, Field Weakening

PDPM - 0222

5-11

04/01/02

Model - 019 - ELF® Rider Pallet Truck - Electrical Components and Systems Battery Connector

Battery Connector

5

2

3

4

1

W850-200-136

Figure 5-4: Battery Connector

04/01/02

5-12

PDPM - 0222

Model - 019 - ELF® Rider Pallet Truck - Electrical Components and Systems Battery Connector FIGURE 5-4 ITEM NO.

QTY

1 1 2 1 3 1 4 2 R= Recommended Spare

PART NUMBER

DESCRIPTION

850-200-136 590-701 B23-004-080/420 B23-001-110/419 853-032-065

Connector, Battery Assembly Connector, Battery Cable Assembly (B+ To B+) Cable Assembly (B- To B-) Sleeve

USED ON R

List 5-4: Battery Connector

PDPM - 0222

5-13

04/01/02

Model - 019 - ELF® Rider Pallet Truck - Electrical Components and Systems Ignition Switch

Ignition Switch

5

1

2

3

4

W850-136-586

Figure 5-5: Ignition Switch

04/01/02

5-14

PDPM - 0222

Model - 019 - ELF® Rider Pallet Truck - Electrical Components and Systems Ignition Switch FIGURE 5-5 ITEM NO.

QTY

PART NUMBER

850-136-586/001 850-136-586/002 850-136-586/003 850-136-586/004 850-136-586/005 1 1 1-150-391 1 590-004/01 2 1 1-150-392 1 590-004/01 3 1 1-150-380 4 1 1-150-376 5 1 412-657 6 1 412-658 7 1 223-000-916 A= With Turtle Speed, Keyed B= Without Turtle Speed, Keyed C= With Turtle Speed, Keyless D= Without Turtle Speed, Keyless E= EE (Electrically Enclosed) R= Recommended Spare

DESCRIPTION Switch, Ignition Installation Switch, Ignition Installation Switch, Ignition Installation Switch, Ignition Installation Switch, Ignition Installation Switch, Key, 3 Position (includes:) Key Switch, Key, 2 Position (Includes:) Key Switch, Rotary, 3 Position Switch, Rotary, 2 Position Decal, 3 Position (Not Shown) Decal, 2 Position (Not Shown) Switch, Key, 2 Position EE (Not Shown)

USED ON A B C D E A, R B, R C, R D, R A, C B, D E

List 5-5: Ignition Switch

PDPM - 0222

5-15

04/01/02

Model - 019 - ELF® Rider Pallet Truck - Electrical Components and Systems Maintenance Tool, Programmable

Maintenance Tool, Programmable

5

1

2

10010_000

Figure 5-6: Maintenance Tool, Programmable

04/01/02

5-16

PDPM - 0222

Model - 019 - ELF® Rider Pallet Truck - Electrical Components and Systems Maintenance Tool, Programmable FIGURE 5-6 ITEM NO.

QTY

1 1 2 1 R= Recommended Spare

PART NUMBER 950-180 950-180 950-182

DESCRIPTION Tool, Maintenance, Programmable (includes:) Tool, Maintenance, Programmable Cable for 6/8K

USED ON R

List 5-6: Maintenance Tool, Programmable

PDPM - 0222

5-17

04/01/02

Model - 019 - ELF® Rider Pallet Truck - Electrical Components and Systems Horn Installation

Horn Installation

5

4

5

3

2

1

W850-138-418B

Figure 5-7: Horn Installation

04/01/02

5-18

PDPM - 0222

Model - 019 - ELF® Rider Pallet Truck - Electrical Components and Systems Horn Installation FIGURE 5-7 ITEM NO. 1 2 3 4 5

QTY

PART NUMBER

1 1 1 1 1

710-008 772-116 771-116 850-139-001 590-640/001

DESCRIPTION Screw Washer, Lock Washer, Flat Harness, Horn Horn Assembly, 24 Volt

USED ON

R

List 5-7: Horn Installation

PDPM - 0222

5-19

04/01/02

Model - 019 - ELF® Rider Pallet Truck - Electrical Components and Systems Auxiliary Motor

Auxiliary Motor

5

1 3

4

2

5

Figure 5-8: Auxiliary Motor

04/01/02

5-20

PDPM - 0222

Model - 019 - ELF® Rider Pallet Truck - Electrical Components and Systems Auxiliary Motor FIGURE 5-8 ITEM NO.

QTY

1 1 2 1 3 1 4 1 5 1 R= Recommended Spare

PART NUMBER

DESCRIPTION

570-253/350 570-237/218 570-210/05 570-253/362 570-253/363 570-237/213

Motor, Auxiliary Brush Set Bearing, Drive End (No Commutator End Bearing Available) End Bell, Rear Assembly (includes: Item 2) Shell and Magnet Assembly End Bell, Front

USED ON R R

List 5-8: Auxiliary Motor

PDPM - 0222

5-21

04/01/02

Model - 019 - ELF® Rider Pallet Truck - Electrical Components and Systems Drive Motor

Drive Motor

10

9

6

7

5

3

5

4

1

2

8

W570_325

Figure 5-9: Drive Motor

04/01/02

5-22

PDPM - 0222

Model - 019 - ELF® Rider Pallet Truck - Electrical Components and Systems Drive Motor FIGURE 5-9 ITEM NO.

QTY

1 1 2 1 3 1 4 1 5 1 6 1 7 1 8 1 9 1 10 1 R= Recommended Spare

PART NUMBER 570-867/500 570-325/511 570-450/511 570-325/512 570-446/516 570-252/517 570-449/514 570-446/521 570-214/512 570-206/02 570-388/512

DESCRIPTION Motor, Drive Armature & Fan Assembly Fan Field Coil Kit Brush Spring (4) Brush (4 per) Brush Box Assembly Lead Assembly Kit Ring, Retaining Bearing Commutator, End Head

USED ON R

R R

List 5-9: Drive Motor

PDPM - 0222

5-23

04/01/02

Model - 019 - ELF® Rider Pallet Truck - Electrical Components and Systems Drive Motor

04/01/02

5-24

PDPM - 0222

SECTION 6 Hydraulic Components Hydraulic System ................................................................................................................................................. 6-2 Lift Pump and Motor Assembly ............................................................................................................................... 6-5 Lift Cylinder ......................................................................................................................................................... 6-8 Steer Pump and Motor Assembly.......................................................................................................................... 6-10 Reservoir Assembly ............................................................................................................................................ 6-12 Hydraulic Motor ................................................................................................................................................ 6-14 Orbitrol Valve Assembly ..................................................................................................................................... 6-16 Shaft and Flange Assembly ................................................................................................................................. 6-18

PDPM - 0222

6-1

04/01/02

Model - 019 - ELF® Rider Pallet Truck - Hydraulic Components Hydraulic System

Hydraulic System

14

15

13

5

4

6

3

2

12

10

10

1

7

11

8

6

9

W850-138-976-A

Figure 6-1: Hydraulic System

04/01/02

6-2

PDPM - 0222

Model - 019 - ELF® Rider Pallet Truck - Hydraulic Components Hydraulic System FIGURE 6-1 QTY PART NUMBER ITEM NO. 1 1 560-217 2 2 710-127 3 1 792-568 4 1 792-480 5 1 792-514 6 1 792-478 7 1 792-521 8 1 030-504-010/003 9 1 030-504-021/003 10 2 792-212/009 11 1 792-211/006 12 1 792-637 13 14" 247-011/006 14 12" 247-011/005 15 2 540-116 R= Recommended Spare

DESCRIPTION Pump & Motor Assembly, Lift (See Figure 6-2a.)

Screw O-Ring, Connector, Male Tee, Swivel Run Elbow, 90 Degree, Swivel Elbow, 45 Degree Elbow, 90 Degree, O-ring Hose Assembly Hose Assembly Elbow, 90 Degree, Male Tee, Branch, Male Adaptor, Pipe, O.R.B. X FE. Tubing, Polyflo Tubing, Polyflo Cylinder, Hydraulic (See Figure 6-3.)

USED ON

R R

List 6-1: Hydraulic System

PDPM - 0222

6-3

04/01/02

Model - 019 - ELF® Rider Pallet Truck - Hydraulic Components Hydraulic System

04/01/02

6-4

PDPM - 0222

Model - 019 - ELF® Rider Pallet Truck - Hydraulic Components Lift Pump and Motor Assembly

Lift Pump and Motor Assembly

6

1

2

4

3

6

5

16

MOTOR ASSEMBLY

W560-215PG1 SHT 1 OF 2

Figure 6-2a: Lift Pump and Motor Assembly

PDPM - 0222

6-5

04/01/02

Model - 019 - ELF® Rider Pallet Truck - Hydraulic Components Lift Pump and Motor Assembly

Lift Pump and Motor Assembly

6

7

15 17

13

14 8

12

14

11

9

10

LIFT PUMP ASSEMBLY

W560-215PG2 SHT 2 OF 2

Figure 6-2b: Lift Pump and Motor Assembly

04/01/02

6-6

PDPM - 0222

Model - 019 - ELF® Rider Pallet Truck - Hydraulic Components Lift Pump and Motor Assembly FIGURE 6-2 ITEM NO.

QTY

1 1 2 2 3 1 4 1 5 1 6 1 7 1 8 1 9 1 10 1 11 1 12 1 13 1 14 1 15 1 16 1 17 1 18 1 R= Recommended Spare

PART NUMBER 560-217 560-213/03 560-204/328 560-213/07 442-205 442-210 560-213/06 560-206/131 560-206/135 560-207/114 560-206/129 560-206/123 560-207/113 560-206/125 560-213/04 560-213/05 860-626/001 560-217/09 560-213/01

DESCRIPTION Pump & Motor, Lift Assembly Motor (includes:) Bolt, Through Brush Set (Holder & Springs) Bearing, Commutator End Bearing, Drive End Switch, Start, Service Kit Pump Assembly, Lift (includes:) Plug, Vent with Micron Filter Coil, 24 Volt Stem, Valve Valve, Control, Flow Valve, Check Assembly Valve, Relief Adapter Kit Reservoir Kit with Tubes Coupling Strainer Seal Kit (Not Shown)

USED ON

R R R R

R

List 6-2: Lift Pump and Motor Assembly

PDPM - 0222

6-7

04/01/02

Model - 019 - ELF® Rider Pallet Truck - Hydraulic Components Lift Cylinder

Lift Cylinder

1

5

6

6

4

6

3

7

8

9

2

W540-116

Figure 6-3: Lift Cylinder

04/01/02

6-8

PDPM - 0222

Model - 019 - ELF® Rider Pallet Truck - Hydraulic Components Lift Cylinder FIGURE 6-3 ITEM NO.

QTY

1 1 2 1 3 1 4 1 5 1 6 1 7 1 8 1 9 1 R= Recommended Spare

PART NUMBER 540-116/400 540-116/411 540-116/413 540-116/412 540-116/414 540-047/417 540-116/421 540-068/417 540-116/416 540-068/418

DESCRIPTION Cylinder, Lift Housing, Barrel Weldment Rod, Piston Weldment Piston, Machined Gland, Machined Nut Seal Kit Ring, Retaining, Internal Spacer Ring, Retaining, External

USED ON

R

List 6-3: Lift Cylinder

PDPM - 0222

6-9

04/01/02

Model - 019 - ELF® Rider Pallet Truck - Hydraulic Components Steer Pump and Motor Assembly

Steer Pump and Motor Assembly

6

1

9

4 8

7

5

6

2

3 W850-200-026

Figure 6-4: Steer Pump and Motor Assembly

04/01/02

6-10

PDPM - 0222

Model - 019 - ELF® Rider Pallet Truck - Hydraulic Components Steer Pump and Motor Assembly FIGURE 6-4 ITEM NO. 1 2 3 4 5 6 7 8 9

QTY

PART NUMBER

1 1 1 1 1 4 4 1 1 1

850-200-026 570-253 790-002 792-444 792-358 850-200-021 710-069 772-119 500-427/100 560-204/10 860-604

DESCRIPTION

USED ON

Pump and Motor, Steer Assembly Motor, Auxiliary (See Figure 5-8.)

Connector, Male Cap, Tube Elbow Elbow, Rework Screw Washer Pump, Auxiliary (includes:) Seal, Oil (Not Shown) Coupling

List 6-4: Steer Pump and Motor Assembly

PDPM - 0222

6-11

04/01/02

Model - 019 - ELF® Rider Pallet Truck - Hydraulic Components Reservoir Assembly

Reservoir Assembly

6

4

3

2

1

2

5

W850-200-213

Figure 6-5: Reservoir Assembly

04/01/02

6-12

PDPM - 0222

Model - 019 - ELF® Rider Pallet Truck - Hydraulic Components Reservoir Assembly FIGURE 6-5 ITEM NO.

QTY

1 1 2 2 3 1 4 1 5 1 R= Recommended Spare

PART NUMBER 850-200-213 402-013 790-421 782-320 850-509 850-200-212

DESCRIPTION Reservoir Assembly Reservoir Elbow Bushing, Reducing Cap, Breather Hose Assembly

USED ON

R

List 6-5: Reservoir Assembly

PDPM - 0222

6-13

04/01/02

Model - 019 - ELF® Rider Pallet Truck - Hydraulic Components Hydraulic Motor

Hydraulic Motor

11

13

13

6

13

7

9

10

12

13

6

8

3

5

13

2

13

4

13

1

870-625

Figure 6-6: Hydraulic Motor

04/01/02

6-14

PDPM - 0222

Model - 019 - ELF® Rider Pallet Truck - Hydraulic Components Hydraulic Motor FIGURE 6-6 ITEM NO.

QTY

1 7 2 1 3 1 4 1 5 1 6 1 7 1 8 1 9 1 10 1 11 1 12 1 13 1 R= Recommended Spare

PART NUMBER 870-625/100 870-625/07 870-625/01 870-625/04 550-004/14 550-004/12 550-004/03 550-004/06 550-004/08 870-625/06 550-004/07 550-004/01 850-113 550-004/17

DESCRIPTION Motor, Hydraulic (includes:) Screw Gerotor Drive Cap, End Spacer, Plate Flange, Mounting Bearing, Race, Thrust Shaft, Output Housing Bearing, Needle, Thrust Screw Key, Woodruff Seal Kit

USED ON

R R

List 6-6: Hydraulic Motor

PDPM - 0222

6-15

04/01/02

Model - 019 - ELF® Rider Pallet Truck - Hydraulic Components Orbitrol Valve Assembly

Orbitrol Valve Assembly

6

1 4

2

7

5

6

3

8

W850-200-027

Figure 6-7: Orbitrol Valve Assembly

04/01/02

6-16

PDPM - 0222

Model - 019 - ELF® Rider Pallet Truck - Hydraulic Components Orbitrol Valve Assembly FIGURE 6-7 ITEM NO. 1

QTY

1 1 2 2 3 1 4 4 5 1 6 1 7 1 8 1 R= Recommended Spare

PART NUMBER 850-200-027 870-764 870-764/01 792-529 030-306-025/027 792-311 030-306-030/027 030-306-022/527 030-306-030/028 870-613/07

DESCRIPTION Valve, Orbitrol Assembly Valve, Orbitrol (includes:) Seal Kit (Not Shown) Elbow, Swivel Hose Assembly Elbow Hose Assembly Hose Assembly Hose Assembly Shaft and Flange Assembly (See Figure 6-8.)

USED ON

R

List 6-7: Orbitrol Valve Assembly

PDPM - 0222

6-17

04/01/02

Model - 019 - ELF® Rider Pallet Truck - Hydraulic Components Shaft and Flange Assembly

Shaft and Flange Assembly 5

6

4

6

5

8

3

1

2

7

W870-613-07

Figure 6-8: Shaft and Flange Assembly

04/01/02

6-18

PDPM - 0222

Model - 019 - ELF® Rider Pallet Truck - Hydraulic Components Shaft and Flange Assembly FIGURE 6-8 ITEM NO.

QTY

1 2 2 2 3 1 4 2 5 1 6 1 7 1 8 1 R= Recommended Spare

PART NUMBER 870-613/07 710-127 772-023 850-111 870-613/01 870-613/02 870-613/03 870-613/05 870-613/06

DESCRIPTION Shaft and Flange Assembly Screw Washer Key Ring, Snap Ring, Retaining Bearing Flange Assembly Shaft, Steering

USED ON

R

R

List 6-8: Shaft and Flange Assembly

PDPM - 0222

6-19

04/01/02

Model - 019 - ELF® Rider Pallet Truck - Hydraulic Components Shaft and Flange Assembly

04/01/02

6-20

PDPM - 0222

SECTION 7 Mast Fork and Tractor Subassembly, 6000 and 8000 lb. ................................................................................................. 7-3 Bell Crank Installation, 6000 lb., Up to 60 inches.................................................................................................... 7-6 Pullrod Assembly, Up to 60 inches ......................................................................................................................... 7-9 Pull Rod Table, 6000 lb., Up to 60 inches ............................................................................................................ 7-13 Load Wheel Assembly ........................................................................................................................................ 7-14 Entry Slides, 6000 lb., Up to 60 inches ................................................................................................................ 7-16 Load Wheel Assembly, 6000 lb., Up to 60 inches ................................................................................................. 7-18 Bell Crank Installation, 6000/8000 lb., Long John, Over 60 inches......................................................................... 7-20 Pull Rod Assembly, 6000 & 8000 lb., Long John, Over 60 in.................................................................................. 7-22 Pull Rod Chart 6000/8000 lb., Over 60 in. ......................................................................................................... 7-24 Load Wheel Installation, 6000/8000 lb., Long John, Over 60 inches ...................................................................... 7-26 Load Wheel Assembly, 6000 & 8000 lb., Single, Long John, Over 60 inches........................................................... 7-28 Load Wheel Assembly, 8000 lb., Tandem, Split Wheel .......................................................................................... 7-30 Load Wheel Assembly, Tandem, 8000 lb., Full Wheel ........................................................................................... 7-32

PDPM - 0222

7-1

04/01/02

Model - 019 - ELF® Rider Pallet Truck - Mast Fork and Tractor Subassembly, 6000 and 8000 lb.

Fork and Tractor Subassembly, 6000 and 8000 lb.

7

SEE DETAIL A

W0218-700 SHT 1 OF 3

Figure 7-1a: Fork and Tractor Subassembly, 6000 and 8000 lb.

04/01/02

7-2

PDPM - 0222

Model - 019 - ELF® Rider Pallet Truck - Mast Fork and Tractor Subassembly, 6000 and 8000 lb.

Fork and Tractor Subassembly, 6000 and 8000 lb.

7

5 2 3 4 22 7

21 1 15

SEE DETAIL D

14

6 SEE DETAIL C

15

SEE DETAIL B

DETAIL A W0218-701A, W0218-701E SHT 2 OF 3

Figure 7-1b: Fork and Tractor Subassembly, 6000 and 8000 lb.

PDPM - 0222

7-3

04/01/02

Model - 019 - ELF® Rider Pallet Truck - Mast Fork and Tractor Subassembly, 6000 and 8000 lb.

Fork and Tractor Subassembly, 6000 and 8000 lb.

7

13

16

17

11

8

18

DETAIL C 19 9

12

17

18 3

10

DETAIL D

DETAIL B 19

20

W0218-701B, W0218-701C, W0218-701D SHT 2 OF 2

Figure 7-1c: Fork and Tractor Subassembly, 6000 and 8000 lb.

04/01/02

7-4

PDPM - 0222

Model - 019 - ELF® Rider Pallet Truck - Mast Fork and Tractor Subassembly, 6000 and 8000 lb.

FIGURE 7-1 QTY PART NUMBER DESCRIPTION ITEM NO. 1 2 850-138-456 Pin, Tractor Link Support 2 2 850-138-231 Shaft, Truck Link 3 5 710-010 Screw 4 4 772-116 Washer, Lock 5 2 850-138-232 Shaft, Truck Link 6 2 840-033 Fitting, Grease 7 2 850-138-736 Spacer, Bell Crank 8 4 850-138-963 Pin, Top Link, Outer 9 1 850-139-231 Link, Top Assembly and Stop (includes Items 3 & 17-20) 10 1 850-138-972 Clevis, Machine, Right Hand 11 4 710-242 Screw 12 4 772-115 Washer, Lock 13 1 850-139-230 Link, Top Assembly (includes Items 17-19) 14 2 810-763 Pin, Roll 15 2 Ref Cylinder, Lift (See Figure 6-3.)

16 1 850-138-973 Clevis, Machined, Left Hand 17 1 7-460-005/001 Bushing 18 1 7-460-005/002 Bushing 19 1 840-030 Fitting, Grease 20 1 750-006 Nut 21 2 850-138-966 Shaft, Bottom Link Weldment 22 2 710-010 Screw 23 2 850-139-235 Spacer, Ram, Lift (Not Shown) A= 27 in. Wide 8K, and 22 in. & 27 in. Wide 6K B= 24 in. Wide 6K Only C= 6K Only R= Recommended Spare

USED ON A

B C

R R

R

List 7-1: Fork and Tractor Subassembly, 6000 and 8000 lb.

PDPM - 0222

7-5

04/01/02

Model - 019 - ELF® Rider Pallet Truck - Mast Bell Crank Installation, 6000 lb., Up to 60 inches

Bell Crank Installation, 6000 lb., Up to 60 inches

7

1

12 11 10 9 12 11 10

13

8

3 4

7

6

5

3663-702

Figure 7-2: Bell Crank Installation, 6000 lb., Up to 60 inches

04/01/02

7-6

PDPM - 0222

Model - 019 - ELF® Rider Pallet Truck - Mast Bell Crank Installation, 6000 lb., Up to 60 inches FIGURE 7-2 ITEM NO. 1

QTY

PART NUMBER

1 Ref 1 Ref 1 Ref 2 1 Ref 3 1 850-138-325 1 850-138-324 4 2 780-330/001 5 1 7-460-004/005 6 1 850-138-316 1 850-138-317 7 1 840-018 8 1 810-745 9 2 850-138-340 10 2 771-016 11 2 772-116 12 2 710-010 13 2 850-138-318 A= Contact Technical Support R= Recommended Spare

DESCRIPTION Fork and Box Weldment (27 in. Wide) Fork and Box Weldment (24 in. Wide) Fork and Box Weldment (22 in. Wide) Fork and Platform Weldment (Not Shown) Bell Crank Subassembly, Right Hand (Not Shown) Bell Crank Subassembly, Left Hand (includes:) Bearing, Sleeve, Grooved Bearing, Sleeve Bell Crank, Machining, Right Hand (Not Shown) Bell Crank, Machining, Left Hand Fitting, Grease, 65 Degree, 1/8 in. PTF Pin, Roll Shaft, Bell Crank Washer Washer, Lock Bolt Shaft, Rear Link, Pull Rod

USED ON A A A A

R R

R

List 7-2: Bell Crank Installation, 6000 lb., Up to 60 inches

PDPM - 0222

7-7

04/01/02

Model - 019 - ELF® Rider Pallet Truck - Mast Bell Crank Installation, 6000 lb., Up to 60 inches

04/01/02

7-8

PDPM - 0222

Model - 019 - ELF® Rider Pallet Truck - Mast Pullrod Assembly, Up to 60 inches

Pullrod Assembly, Up to 60 inches

7

4

5 6

3

2

3663_003 SHT 1 OF 2

Figure 7-3a: Pullrod Assembly

PDPM - 0222

7-9

04/01/02

Model - 019 - ELF® Rider Pallet Truck - Mast Pullrod Assembly, Up to 60 inches

Pullrod Assembly

9

7

7

11

10

8

3663_004 SHT 2 OF 2

Figure 7-3b: Pullrod Assembly

04/01/02

7-10

PDPM - 0222

Model - 019 - ELF® Rider Pallet Truck - Mast Pullrod Assembly, Up to 60 inches FIGURE 7-3 QTY PART NUMBER ITEM NO. 2 2 360-067/001 3 4 771-043 4 2 850-135-024 5 2 772-127 6 2 750-446 7 Ref 8 2 840-033 9 2 7-460-004/004 10 1 840-018 11 4 7-460-001/001 R= Recommended Spare

DESCRIPTION Spacer, Pull Rod Spacer Pin, Eccentric Washer, Lock Nut Pull Rod Subassembly (includes:) (See Figure 7-4.)

Fitting, Grease Bearing, Sleeve Fitting, Grease, 65 Degree Bearing, Sleeve

USED ON R R

R R

List 7-3: Pullrod Assembly

PDPM - 0222

7-11

04/01/02

Model - 019 - ELF® Rider Pallet Truck - Mast Pullrod Assembly, Up to 60 inches

04/01/02

7-12

PDPM - 0222

Model - 019 - ELF® Rider Pallet Truck - Mast Pull Rod Table, 6000 lb., Up to 60 inches

Pull Rod Table, 6000 lb., Up to 60 inches

7

W07635

Figure 7-4: Pull Rod Table, 6000 lb., Up to 60 inches PART NUMBER 850-138-483/001 850-138-483/002 850-138-483/003 850-138-483/004

"L"= LENGTH OF PART 35.625 in.

41.625 in.

47.625 in.

59.625 in.

FORK LENGTH/ MODEL NUMBER 36 in.

42 in.

48 in.

60 in.

USED ON

List 7-4: Pull Rod Table, 6000 lb., Up to 60 inches

PDPM - 0222

7-13

04/01/02

Model - 019 - ELF® Rider Pallet Truck - Mast Load Wheel Assembly

Load Wheel Assembly

7

SEE DETAIL A

6

4

5

1

2

3

DETAIL A 3663_705, 3663_705A

Figure 7-5: Load Wheel Assembly

04/01/02

7-14

PDPM - 0222

Model - 019 - ELF® Rider Pallet Truck - Mast Load Wheel Assembly FIGURE 7-5 QTY PART NUMBER DESCRIPTION ITEM NO. 1 2 850-138-836 Shaft, Fork, Front 2 2 811-145 Pin, Roll (See Note) 3 2 850-138-752 Pin, Roll (See Note) 4 8 771-155 Washer 5 2 828-001-429/006 Spacer, Pipe 6 2 Ref Wheel, Load Assembly (See Figure 7-7.)

R= Recommended Spare NOTE: Assemble with Slots 180 Degrees from each other

USED ON R

List 7-5: Load Wheel Assembly

PDPM - 0222

7-15

04/01/02

Model - 019 - ELF® Rider Pallet Truck - Mast Entry Slides, 6000 lb., Up to 60 inches

Entry Slides, 6000 lb., Up to 60 inches

2

1

7

3

3663_706A

Figure 7-6: Entry Slides, 6000 lb., Up to 60 inches

04/01/02

7-16

PDPM - 0222

Model - 019 - ELF® Rider Pallet Truck - Mast Entry Slides, 6000 lb., Up to 60 inches FIGURE 7-6 QTY PART NUMBER ITEM NO. 1 2 850-138-301 2 2 714-071 3 2 760-006 R= Recommended Spare

DESCRIPTION Slider Screw Nut

USED ON R

List 7-6: Entry Slides, 6000 lb., Up to 60 inches

PDPM - 0222

7-17

04/01/02

Model - 019 - ELF® Rider Pallet Truck - Mast Load Wheel Assembly, 6000 lb., Up to 60 inches

Load Wheel Assembly, 6000 lb., Up to 60 inches

14

5

2

7

10

11

15

7 9 18

12

16

3

13

14

8

ORIENTATION FOR 6000 lb.

W850-138-812-C

Figure 7-7: Load Wheel Assembly, 6000 lb., Up to 60 inches

04/01/02

7-18

PDPM - 0222

Model - 019 - ELF® Rider Pallet Truck - Mast Load Wheel Assembly, 6000 lb., Up to 60 inches FIGURE 7-7 ITEM NO. 2 3

QTY

PART NUMBER

1 850-138-807/002 1 632-069/002 1 632-069/003 1 632-069/007 1 632-069/103 1 632-157/002 1 632-157/007 1 632-157/103 5 2 7-460-004/002 7 1 850-138-802 8 2 710-127 9 2 771-023 10 1 850-135-634 11 1 810-747 12 2 441-127 13 2 771-033 14 2 840-018 15 1 840-033 16 2 441-015 18 2 772-123 A= Cast Iron Hub, Vulkollan, Neutral B= Cast Iron Hub, Poly, Black C= Cast Iron Hub, Poly, Tan, Standard D= Cast Iron Hub, Poly, Green E= Aluminum Hub, Vulkollan, Neutral F= Aluminum Hub, Poly, Black G= Aluminum Hub, Poly, Green R= Recommended Spare

DESCRIPTION Fork, Trail Wheel, Load Wheel, Load Wheel, Load Wheel, Load Wheel, Load Wheel, Load Wheel, Load Bearing, Sleeve Guard, Debris Diversion Screw Washer Shaft, Wheel Pin, Spring Bearing, Shield Washer Fitting, Grease Fitting, Grease, Straight Bearing, Non-Shielded Washer, Lock

USED ON A B C D E F G R

R R

R

List 7-7: Load Wheel Assembly, 6000 lb., Up to 60 inches

PDPM - 0222

7-19

04/01/02

Model - 019 - ELF® Rider Pallet Truck - Mast Bell Crank Installation, 6000/8000 lb., Long John, Over 60 inches

Bell Crank Installation, 6000/8000 lb., Long John, Over 60 inches

7

1 2

9b

7

9a

12 5

8a

6

8b 8c 3

4

10 11

W0218-708

Figure 7-8: Bell Crank Installation, 6000/8000 lb., Long John, Over 60 inches

04/01/02

7-20

PDPM - 0222

Model - 019 - ELF® Rider Pallet Truck - Mast Bell Crank Installation, 6000/8000 lb., Long John, Over 60 inches FIGURE 7-8 ITEM NO. 1 2 3

QTY

PART NUMBER

1 Ref 1 Ref 1 850-138-325 1 850-138-351 1 850-138-324 1 850-138-350 4 4 780-330/002 5 2 7-460-004/005 6 1 850-138-316 1 850-138-317 1 850-138-349 1 850-138-348 7 1 840-018 8a 1 810-745 8b 1 850-139-078 8c 1 850-139-197 9a 1 850-139-079 9b 1 850-139-198 10 2 771-043 11 2 760-069 12 2 850-138-318 2 850-138-347 A= Contact Technical Support B= 6K Long John C= 8K Long John R= Recommended Spare

DESCRIPTION

USED ON

Box and Fork Weldment Fork and Platform Weldment Bell Crank Subassembly, Right Hand (Not Shown) (includes:) Bell Crank Subassembly, Right Hand (Not Shown) (includes:) Bell Crank Subassembly, Left Hand (includes:) Bell Crank Subassembly, Left Hand (includes:) Bearing, Sleeve, Grooved Bearing, Sleeve Bell Crank Machining, Right Hand (Not Shown) Bell Crank Machining, Left Hand Bell Crank Machining, Right Hand (Not Shown) Bell Crank Machining, Left Hand Fitting, Grease, 65 Degree, 1/8 in. PTF Pin, Roll Pin, Eccentric Pin, Eccentric Sleeve, Eccentric Sleeve, Eccentric Washer, Flat Screw Shaft, Rear Link, Pull Rod Shaft, Rear Link, Pull Rod

A A B C B C R B B C C

B C B C

B C

List 7-8: Bell Crank Installation, 6000/8000 lb., Long John, Over 60 inches

PDPM - 0222

7-21

04/01/02

Model - 019 - ELF® Rider Pallet Truck - Mast Pull Rod Assembly, 6000 & 8000 lb., Long John, Over 60 in.

Pull Rod Assembly, 6000 & 8000 lb., Long John, Over 60 in.

7

10 11 1 9 2 7

8 5 6

3

4

W0218-709

Figure 7-9: Pull Rod Assembly, 6000 & 8000 lb., Long John, Over 60 in.

04/01/02

7-22

PDPM - 0222

Model - 019 - ELF® Rider Pallet Truck - Mast Pull Rod Assembly, 6000 & 8000 lb., Long John, Over 60 in.

FIGURE 7-9 ITEM NO. 1 2

QTY

PART NUMBER

2 2 2 2 4 4 4 4 2 2 2 2 2 2 2

850-139-234 360-037/001 360-037/003 Ref 7-460-004/001 7-460-004/003 7-460-004/004 7-460-004/008 840-018 840-035 840-033 Ref 771-133 710-012 771-016

3 4 5 6 7 8 9 10 11 A= 6K Long John B= 8K Long John

DESCRIPTION Pin, Pull Rod Roller Roller Pull Rod Subassembly (includes:) (See Figure 7-10.)

Bearing, Sleeve Bearing, Sleeve Bearing, Sleeve Bearing, Sleeve Fitting, Grease Fitting, Grease Fitting, Grease Wheel, Load Assembly (See 711) Washer, Flat Screw Washer, Flat

USED ON A B A B A B A B

H H

List 7-9: Pull Rod Assembly, 6000 & 8000 lb., Long John, Over 60 in.

PDPM - 0222

7-23

04/01/02

Model - 019 - ELF® Rider Pallet Truck - Mast Pull Rod Chart 6000/8000 lb., Over 60 in.

Pull Rod Chart 6000/8000 lb., Over 60 in.

7

"L"

W08130

Figure 7-10: Pull Rod Chart 6000/8000 lb., Over 60 in.

PART NUMBER

"L"= LENGTH OF PART

FORK LENGTH /MODEL NUMBER

850-138-989/096 850-138-989/103 850-138- 971/096 850-138- 971/103 A= 6K Long John B= 8K Long John

68.165 in.

75.165 in.

68.165 in.

75.165 in.

84 in.,93 in., 96 in.

103 in.

84 in.,93 in., 96 in.

103 in.

USED ON A A B B

List 7-10: Pull Rod Chart 6000/8000 lb., Over 60 in.

04/01/02

7-24

PDPM - 0222

Model - 019 - ELF® Rider Pallet Truck - Mast Pull Rod Chart 6000/8000 lb., Over 60 in.

PDPM - 0222

7-25

04/01/02

Model - 019 - ELF® Rider Pallet Truck - Mast Load Wheel Installation, 6000/8000 lb., Long John, Over 60 inches

Load Wheel Installation, 6000/8000 lb., Long John, Over 60 inches

7

11

3

6

9

2

1

12

10

8

7

4

5

W0218-711

Figure 7-11: Load Wheel Installation, 6000/8000 lb., Long John, Over 60 inches

04/01/02

7-26

PDPM - 0222

Model - 019 - ELF® Rider Pallet Truck - Mast Load Wheel Installation, 6000/8000 lb., Long John, Over 60 inches FIGURE 7-11 ITEM NO. 1 2 3

QTY

PART NUMBER

2 4 2 2 2 2 2 2 4 4 4 4 1 8 2

Ref 771-043 850-139-109 850-138-896 850-139-105 850-138-850 850-139-106 850-138-851 716-008 771-027 750-234 714-145 850-138-981 771-033 810-746

4 5 6 7 8 9 10 11 12 A= 6K Long John B= 8K Long John

DESCRIPTION Wheel, Load Assembly (See Figure 7-12.) (See Figure 7-13.)

Washer Shaft, Fork, Front Shaft, Fork, Front Block, Pivot, Left Hand Block, Pivot, Left Hand Block, Pivot, Right Hand Block, Pivot, Right Hand Bolt, Shoulder Washer, Flat Nut Screw Spacer, Tube Washer, Flat Pin, Roll

USED ON

A B A B A B

B B

List 7-11: Load Wheel Installation, 6000/8000 lb., Long John, Over 60 inches

PDPM - 0222

7-27

04/01/02

Model - 019 - ELF® Rider Pallet Truck - Mast Load Wheel Assembly, 6000 & 8000 lb., Single, Long John, Over 60 inches

Load Wheel Assembly, 6000 & 8000 lb., Single, Long John, Over 60 inches

5

7

14

7

8

11 9 6 2

10

12

1

3

4

13

13

13

ORIENTATION FOR 6000 lb.

ORIENTATION FOR 8000 lb.

W850-139-218&236, 6K, 8K

Figure 7-12: Load Wheel Assembly, 6000 & 8000 lb., Single, Long John, Over 60 inches

04/01/02

7-28

PDPM - 0222

Model - 019 - ELF® Rider Pallet Truck - Mast Load Wheel Assembly, 6000 & 8000 lb., Single, Long John, Over 60 inches FIGURE 7-12 ITEM NO. 1 2 3 4 5 6 7

QTY

PART NUMBER

1 1 1 1 2 2 2 2 1 1 1 1 1 1 1 2 2 2 2 1 2 1

850-135-634 850-138-802 850-139-232/002 850-139-217/002 7-460-004/006 7-460-004/002 441-015 441-127 632-069/002 632-069/003 632-069/007 632-069/103 632-157/002 632-157/007 632-157/103 710-132 771-023 771-033 772-123 810-747 840-018 840-033

DESCRIPTION Shaft, Wheel, Load Guard, Debris Diversion Fork, Trail Fork, Trail Sleeve, Bearing Sleeve, Bearing Bearing Bearing Wheel, Load Wheel, Load Wheel, Load Wheel, Load Wheel, Load Wheel, Load Wheel, Load Screw Washer Washer Washer, Lock Pin, Spiral Fitting, Grease Fitting, Grease, Straight

USED ON

A B A, R B, R R R C D E F G H J

8 9 10 11 12 13 14 A= 8K Long John B= 6K Long John C= Cast Iron Hub, Vulkollan, Neutral D= Cast Iron Hub, Black Poly E= Cast Iron Hub, Tan Poly, Standard F= Cast Iron Hub, Green Poly G= Aluminum Hub, Vulkollan, Neutral H= Aluminum Hub, Black Poly J= Aluminum Hub, Green Poly R= Recommended Spare NOTE: Quantities Shown are for one Load Wheel Only.

List 7-12: Load Wheel Assembly, 6000 & 8000 lb., Single, Long John, Over 60 inches

PDPM - 0222

7-29

04/01/02

Model - 019 - ELF® Rider Pallet Truck - Mast Load Wheel Assembly, 8000 lb., Tandem, Split Wheel

Load Wheel Assembly, 8000 lb., Tandem, Split Wheel

1

2

3

7

4

6

7

11

9

10

12

5

8

W07516

Figure 7-13: Load Wheel Assembly, 8000 lb., Tandem, Split Wheel

04/01/02

7-30

PDPM - 0222

Model - 019 - ELF® Rider Pallet Truck - Mast Load Wheel Assembly, 8000 lb., Tandem, Split Wheel FIGURE 7-13 ITEM NO. 1 2 3 4 5 6 7 8 9

QTY

PART NUMBER

DESCRIPTION

1 850-139-238 Fork, Trail Machined 2 462-230 Bushing, Flanged 2 7-460-004/006 Bearing, Sleeve 2 840-018 Fitting, Grease 2 850-137-664 Pivot, Tandem Weldment 4 810-762 Pin AR 771-156 Washer AR 771-033 Spacer 4 632-076/002 Wheel, Load 4 632-076/007 Wheel, Load 4 632-076/003 Wheel, Load 4 632-076/103 Wheel, Load 10 2 850-137-285 Shaft, Wheel 11 8 441-127 Bearing, Shield 12 6 841-111 Fitting, Grease A= Vulkollan, Neutral B= Poly, Tan C= Poly, Black D= Poly, Green R= Recommended Spare NOTE: Quantities Shown are for one Load Wheel Only.

USED ON R R

A B C D R

List 7-13: Load Wheel Assembly, 8000 lb., Tandem, Split Wheel

PDPM - 0222

7-31

04/01/02

Model - 019 - ELF® Rider Pallet Truck - Mast Load Wheel Assembly, Tandem, 8000 lb., Full Wheel

Load Wheel Assembly, Tandem, 8000 lb., Full Wheel

7

2

6

5

4

1

3

W850_137_516

Figure 7-14: Load Wheel Assembly, Tandem, 8000 lb., Full Wheel

04/01/02

7-32

PDPM - 0222

Model - 019 - ELF® Rider Pallet Truck - Mast Load Wheel Assembly, Tandem, 8000 lb., Full Wheel FIGURE 7-14 ITEM NO. 1

QTY

PART NUMBER

4 632-071/002 4 632-071/007 4 632-071/003 4 632-071/103 2 1 850-137-070 3 2 441-015 4 2 441-127 5 2 771-156 6 6 841-111 A= Vulkollan, Neutral B= Poly, Tan C= Poly, Black D= Poly, Green R= Recommended Spare

DESCRIPTION Wheel, Load Wheel, Load Wheel, Load Wheel, Load Shaft, Wheel Bearing Bearing Washer Fitting, Grease

USED ON A B C D R R

List 7-14: Load Wheel Assembly, Tandem, 8000 lb., Full Wheel

PDPM - 0222

7-33

04/01/02

Model - 019 - ELF® Rider Pallet Truck - Mast Load Wheel Assembly, Tandem, 8000 lb., Full Wheel

04/01/02

7-34

PDPM - 0222

SECTION 8 Options and Kits All Travel Alarm ................................................................................................................................................... 8-2 Auxiliary Power ................................................................................................................................................... 8-4 Meter Installation ................................................................................................................................................. 8-6 Battery Top Tray .................................................................................................................................................. 8-8 Load Backrest and Tray Installation....................................................................................................................... 8-11

PDPM - 0222

8-1

04/01/02

Model - 019 - ELF® Rider Pallet Truck - Options and Kits All Travel Alarm

All Travel Alarm

12

8

5

1

7

6 4

9

10

2

W850-136-956

Figure 8-1: All Travel Alarm

04/01/02

8-2

PDPM - 0222

Model - 019 - ELF ® Rider Pallet Truck - Options and Kits All Travel Alarm FIGURE 8-1 ITEM NO. 1 2 3 4 5 6 7 8 9 10 11 12

QTY

PART NUMBER

1 1 2 2 2 2 2 1 1 1 AR 2

850-136-956 850-138-055 590-628/001 710-068 701-225 772-119 710-006 772-116 771-116 850-136-955 850-139-011 611-029 750-013

DESCRIPTION

USED ON

All Travel Alarm Kit Bracket, Alarm Horn, Alarm Screw (Not Shown) Screw Washer, Lock Screw Washer, Lock Washer, Flat (Not Shown) Harness, Travel Alarm Resistor Assembly Strap (Not Shown) Nut

List 8-1: All Travel Alarm

PDPM - 0222

8-3

04/01/02

Model - 019 - ELF® Rider Pallet Truck - Options and Kits Auxiliary Power

Auxiliary Power

8

10

11

8

7

5

2

3

6

13

12

9

14

4

W850-136-997-E

Figure 8-2: Auxiliary Power

04/01/02

8-4

PDPM - 0222

Model - 019 - ELF ® Rider Pallet Truck - Options and Kits Auxiliary Power FIGURE 8-2 ITEM NO. 2 3 4 5 6 7 8 9 10 11 12 13 14

QTY

PART NUMBER

2 2 1 1 1 1 1 2 1 1 1 1 2

850-136-997 701-066 774-107 850-138-737 411-826 590-507 1-030-001 1-030-002 710-008 850-136-998 850-136-999 850-136-863 701-062 772-116

DESCRIPTION

USED ON

Auxiliary Power Screw Washer, Lock Plate, Fuse Mounting Decal Fuse, 10 Amp Strip, Terminal Insulator Screw Wire, Auxiliary Assembly Cable, Auxiliary Assembly Block, Fuse Screw Washer, Lock

List 8-2: Auxiliary Power

PDPM - 0222

8-5

04/01/02

Model - 019 - ELF® Rider Pallet Truck - Options and Kits Meter Installation

Meter Installation

1

2

3

8

4

5

OVERALL VIEW

W850-139-183-A

Figure 8-3: Meter Installation

04/01/02

8-6

PDPM - 0222

Model - 019 - ELF ® Rider Pallet Truck - Options and Kits Meter Installation FIGURE 8-3 QTY PART NUMBER ITEM NO. 1 1 870-257 2 1 870-246 3 1 870-256 4 1 870-055 5 1 900-274 6 1 850-136-902 R= Recommended Spare

DESCRIPTION Meter, Hour Meter, Battery Meter, Hour/Battery Meter, Hour/Battery with lift Interrupt Cover, Button Harness, Hour/Battery with Lift Interrupt (Not Shown)

USED ON R R R R

List 8-3: Meter Installation

PDPM - 0222

8-7

04/01/02

Model - 019 - ELF® Rider Pallet Truck - Options and Kits Battery Top Tray

Battery Top Tray

8

5

1

2

W850-138-491-B

Figure 8-4: Battery Top Tray

04/01/02

8-8

PDPM - 0222

Model - 019 - ELF ® Rider Pallet Truck - Options and Kits Battery Top Tray FIGURE 8-4 ITEM NO. 1 2 5

QTY

PART NUMBER

1 1 1

850-138-472 850-138-757 850-137-776

DESCRIPTION

USED ON

Tray, Tote Strip, Magnetic Clipboard

List 8-4: Battery Top Tray

PDPM - 0222

8-9

04/01/02

Model - 019 - ELF® Rider Pallet Truck - Options and Kits Battery Top Tray

04/01/02

8-10

PDPM - 0222

Model - 019 - ELF ® Rider Pallet Truck - Options and Kits Load Backrest and Tray Installation

Load Backrest and Tray Installation

8

12

6

1

2

7

8

W850-138-799-A1 SHT 1 OF 2

Figure 8-5a: Load Backrest and Tray Installation

PDPM - 0222

8-11

04/01/02

Model - 019 - ELF® Rider Pallet Truck - Options and Kits Load Backrest and Tray Installation

Load Backrest and Tray Installation

8

4

11

10

16

17

15

9

W850-138-799-A2 SHT 2 OF 2

Figure 8-5b: Load Backrest and Tray Installation

04/01/02

8-12

PDPM - 0222

Model - 019 - ELF ® Rider Pallet Truck - Options and Kits Load Backrest and Tray Installation FIGURE 8-5 ITEM NO.

1 2 4

6 7 8 9 10 11 12 15 16 17 A= 48-inch, 6k B= 60-inch, 6k C= 48-inch, 8k D= 60-inch, 8k

QTY

PART NUMBER

1 1 1 1 1 1 1 1 1 1 4 4 4 2 2 2 1 2 2 2

850-138-799/048 850-138-799/060 850-138-799/148 850-138-799/160 850-138-472 850-138-331 850-138-759/001 850-138-759/002 850-138-760/001 850-138-760/002 701-246 771-016 760-006 714-205 772-115 761-944 850-137-776 710-399 750-049 772-127

DESCRIPTION Load Backrest and Tray Kit Load Backrest and Tray Kit Load Backrest and Tray Kit Load Backrest and Tray Kit Tray, Tote Bracket, Shrink Wrap and Tray Holder Backrest Backrest Backrest Backrest Screw Washer Nut, Lock Screw Washer Nut Clipboard, RAYMOND Screw Nut Washer

USED ON A B C D

A B C D

List 8-5: Load Backrest and Tray Installation

PDPM - 0222

8-13

04/01/02

Model - 019 - ELF® Rider Pallet Truck - Options and Kits Load Backrest and Tray Installation

04/01/02

8-14

PDPM - 0222

Model - 019 - ELF® Rider Pallet Truck - Alphabetical Parts Index

APPENDIX A Description

Part No.

Alphabetical Parts Index Page

Description

Adapter Kit . . . . . . . . . . . . . . . . . . . . . 560-213/04 . . . . . . 6-7 Adapter, Ring Weldment . . . . . . . . . . . 850-200-247 . . . . . . 4-5 Adaptor, Pipe, O.R.B. X FE. . . . . . . . . . 792-637 . . . . . . . . . 6-3 All Travel Alarm Kit . . . . . . . . . . . . . . . 850-136-956 . . . . . . 8-3 Anchor, Chain. . . . . . . . . . . . . . . . . . . 850-200-244 . . . . . . 2-7 Arm, Wheel Mounting . . . . . . . . . . . . . 671-041/05 . . . . . 2-13 Armature & Fan Assembly. . . . . . . . . . . 570-325/511 . . . . 5-23 Auxiliary Power . . . . . . . . . . . . . . . . . . 850-136-997 . . . . . . 8-5 Axle Assembly. . . . . . . . . . . . . . . . . . . 671-015/16 . . . . . 2-11 Axle Assembly. . . . . . . . . . . . . . . . . . . 671-015/17 . . . . . 2-11 Axle, Wheel . . . . . . . . . . . . . . . . . . . . 671-041/18 . . . . . 2-13 Backrest . . . . . . . . . . . . . . . . . . . . . . . 850-138-759/001 . 8-13 Backrest . . . . . . . . . . . . . . . . . . . . . . . 850-138-759/002 . 8-13 Backrest . . . . . . . . . . . . . . . . . . . . . . . 850-138-760/001 . 8-13 Backrest . . . . . . . . . . . . . . . . . . . . . . . 850-138-760/002 . 8-13 Bag, Case . . . . . . . . . . . . . . . . . . . . . 950-227 . . . . . . . . 2-25 Ball 1/2 . . . . . . . . . . . . . . . . . . . . . . . 850-015 . . . . . . . . 4-11 Ball 9/16 . . . . . . . . . . . . . . . . . . . . . . 850-017 . . . . . . . . 4-11 Bar, Bus (A2 CTRL To M1-3) . . . . . . . . . 850-136-847 . . . . . . 5-5 Bar, Bus (B- CTRL To BATT) . . . . . . . . . . 850-136-840 . . . . . . 5-5 Bar, Bus (B+ CTRL To M1-1) . . . . . . . . . 850-136-846 . . . . . . 5-5 Bar, Bus (M1-4 To M2-1) . . . . . . . . . . . 850-136-844 . . . . . . 5-6 Bar, Bus (M2-2 To Resistor) . . . . . . . . . . 850-136-845 . . . . . . 5-6 Bearing, Commutator End . . . . . . . . . . . 442-205 . . . . . . . . . 6-7 Bearing, Cone. . . . . . . . . . . . . . . . . . . 671-012/08 . . . . . 2-11 Bearing, Cup . . . . . . . . . . . . . . . . . . . 671-012/07 . . . . . 2-11 Bearing, Cup . . . . . . . . . . . . . . . . . . . 671-041/13 . . . . . 2-13 Bearing, Drive End. . . . . . . . . . . . . . . . 442-210 . . . . . . . . . 6-7 Bearing, Drive End. . . . . . . . . . . . . . . . 570-210/05 . . . . . 5-21 Bearing, King Pin. . . . . . . . . . . . . . . . . 671-041/14 . . . . . 2-13 Bearing, Needle, Thrust . . . . . . . . . . . . 550-004/07 . . . . . 6-15 Bearing, Non-Shielded . . . . . . . . . . . . . 441-015 . . . . . . . . 7-19 Bearing, Race, Thrust . . . . . . . . . . . . . . 550-004/06 . . . . . 6-15 Bearing, Self Aligning . . . . . . . . . . . . . 460-654 . . . . . . . . . 3-5 Bearing, Shield . . . . . . . . . . . . . . . . . . 441-127 . . . . . . . . 7-19 Bearing, Sleeve, Grooved. . . . . . . . . . . 780-330/001 . . . . . 7-7 Bearing, Sleeve, Grooved. . . . . . . . . . . 780-330/002 . . . . 7-21 Bearing, Sleeve . . . . . . . . . . . . . . . . . . 7-460-001/001 . . . 7-11 Bearing, Sleeve . . . . . . . . . . . . . . . . . . 7-460-004/001 . . . 7-23 Bearing, Sleeve . . . . . . . . . . . . . . . . . . 7-460-004/002 . . . 7-19 Bearing, Sleeve . . . . . . . . . . . . . . . . . . 7-460-004/003 . . . 7-23 Bearing, Sleeve . . . . . . . . . . . . . . . . . . 7-460-004/004 . . . 7-11 Bearing, Sleeve . . . . . . . . . . . . . . . . . . 7-460-004/004 . . . 7-23 Bearing, Sleeve . . . . . . . . . . . . . . . . . . 7-460-004/005 . . . 7-21 Bearing, Sleeve . . . . . . . . . . . . . . . . . . 7-460-004/005 . . . . 7-7 Bearing, Sleeve . . . . . . . . . . . . . . . . . . 7-460-004/008 . . . 7-23 Bearing, Thrust . . . . . . . . . . . . . . . . . . 671-012/04 . . . . . 2-11 Bearing, Thrust . . . . . . . . . . . . . . . . . . 671-041/11 . . . . . 2-13 Bearing, Wheel . . . . . . . . . . . . . . . . . . 671-041/08 . . . . . 2-13 Bearing . . . . . . . . . . . . . . . . . . . . . . . 441-015 . . . . . . . . 7-29 Bearing . . . . . . . . . . . . . . . . . . . . . . . 441-015 . . . . . . . . 7-33 Bearing . . . . . . . . . . . . . . . . . . . . . . . 441-127 . . . . . . . . 2-11 Bearing . . . . . . . . . . . . . . . . . . . . . . . 441-127 . . . . . . . . 7-29 Bearing . . . . . . . . . . . . . . . . . . . . . . . 441-127 . . . . . . . . 7-33 Bearing . . . . . . . . . . . . . . . . . . . . . . . 447-043 . . . . . . . . 4-11 Bearing . . . . . . . . . . . . . . . . . . . . . . . 447-104 . . . . . . . . 4-11 Bearing . . . . . . . . . . . . . . . . . . . . . . . 447-105 . . . . . . . . 4-11

PDPM - 0222

Part No.

Page

Bearing . . . . . . . . . . . . . . . . . . . . . . . 570-206/02 . . . . . 5-23 Bearing . . . . . . . . . . . . . . . . . . . . . . . 7-441-201/002 . . 4-13 Bearing . . . . . . . . . . . . . . . . . . . . . . . 870-613/03 . . . . . 6-19 Bell Crank Machining, Left Hand . . . . . . 850-138-317 . . . . . 7-21 Bell Crank Machining, Left Hand . . . . . . 850-138-348 . . . . 7-21 Bell Crank Machining, Right Hand. . . . . 850-138-316 . . . . . 7-21 Bell Crank Machining, Right Hand. . . . . 850-138-349 . . . . 7-21 Bell Crank Subassembly, Left Hand . . . . 850-138-324 . . . . 7-21 Bell Crank Subassembly, Left Hand . . . . 850-138-350 . . . . . 7-21 Bell Crank Subassembly, Left Hand . . . . 850-138-324 . . . . . 7-7 Bell Crank Subassembly, Right Hand . . . 850-138-325 . . . . 7-21 Bell Crank Subassembly, Right Hand . . . 850-138-325 . . . . . 7-7 Bell Crank Subassembly, Right Hand . . . 850-138-351 . . . . 7-21 Bell Crank, Machining, Left Hand . . . . . 850-138-317 . . . . . . 7-7 Bell Crank, Machining, Right Hand . . . . 850-138-316 . . . . . . 7-7 Block, Fuse . . . . . . . . . . . . . . . . . . . . 850-136-863 . . . . . . 5-5 Block, Fuse . . . . . . . . . . . . . . . . . . . . . 850-136-863 . . . . . . 8-5 Block, Pivot, Left Hand, 6K . . . . . . . . . . 850-139-105 . . . . . 7-27 Block, Pivot, Left Hand, 8K . . . . . . . . . . 850-138-850 . . . . . 7-27 Block, Pivot, Right Hand, 6K . . . . . . . . . 850-139-106 . . . . . 7-27 Block, Pivot, Right Hand, 8K . . . . . . . . . 850-138-851 . . . . . 7-27 Block, Torsion . . . . . . . . . . . . . . . . . . . 671-041/03 . . . . . 2-13 Bolt Assembly . . . . . . . . . . . . . . . . . . . 671-041/19 . . . . . 2-13 Bolt Assembly . . . . . . . . . . . . . . . . . . . 671-042/22 . . . . . 2-13 Bolt, Hub . . . . . . . . . . . . . . . . . . . . . . 828-003-193 . . . . . . 4-7 Bolt, Shoulder . . . . . . . . . . . . . . . . . . . 716-008 . . . . . . . . 7-27 Bolt . . . . . . . . . . . . . . . . . . . . . . . . . . 710-010 . . . . . . . . . 7-7 Bolt . . . . . . . . . . . . . . . . . . . . . . . . . . 716-116 . . . . . . . . . 3-5 Boot. . . . . . . . . . . . . . . . . . . . . . . . . . 1-150-386 . . . . . . . . 5-6 Boot. . . . . . . . . . . . . . . . . . . . . . . . . . 1-150-386 . . . . . . . . 5-7 Box and Fork Weldment. . . . . . . . . . . . Ref . . . . . . . . . . . . 7-21 Bracket, Alarm . . . . . . . . . . . . . . . . . . 850-138-055 . . . . . . 8-3 Bracket, Mounting, Potentiometer . . . . . 850-200-211 . . . . . . 3-5 Bracket, Mounting . . . . . . . . . . . . . . . . 100-027-815/004 . . 2-7 Bracket, Mounting . . . . . . . . . . . . . . . . 850-200-290 . . . . . 3-11 Bracket, Reservoir . . . . . . . . . . . . . . . . 828-006-667 . . . . . 4-17 Bracket, Shrink Wrap and Tray Holder . 850-138-331 . . . . . 8-13 Bracket, Switch . . . . . . . . . . . . . . . . . . 850-135-746 . . . . . . 5-6 Bracket. . . . . . . . . . . . . . . . . . . . . . . . 850-200-195 . . . . . . 5-7 Brake Assembly. . . . . . . . . . . . . . . . . . 400-060 . . . . . . . . 4-15 Brake Installation . . . . . . . . . . . . . . . . . 850-200-224 . . . . . . 2-7 Brake Shoe Assembly. . . . . . . . . . . . . . 400-060 . . . . . . . . . 4-5 Braket Kit . . . . . . . . . . . . . . . . . . . . . . 1-105-218/09 . . . . 5-9 Brush (4 per). . . . . . . . . . . . . . . . . . . . 570-604/512 . . . . 5-23 Brush Box Assembly. . . . . . . . . . . . . . . 570-449/514 . . . . 5-23 Brush Set (Holder & Springs) . . . . . . . . . 560-213/07 . . . . . . 6-7 Brush Set . . . . . . . . . . . . . . . . . . . . . . 570-237/218 . . . . 5-21 Brush Spring (4) . . . . . . . . . . . . . . . . . 570-446/516 . . . . 5-23 Bushing, Flanged. . . . . . . . . . . . . . . . . 462-068 . . . . . . . . . 3-5 Bushing . . . . . . . . . . . . . . . . . . . . . . . 671-012/16 . . . . . 2-11 Bushing . . . . . . . . . . . . . . . . . . . . . . . 7-460-005/001 . . . . 7-5 Bushing . . . . . . . . . . . . . . . . . . . . . . . 7-460-005/002 . . . . 7-5 Cable Assembly (B- To B-) . . . . . . . . . . . B23-001-110/419 . 5-13 Cable Assembly (B- To MP-2) . . . . . . . . B24-020-315/272 . . 5-5 Cable Assembly (B+ To B+) . . . . . . . . . B23-004-080/420 . 5-13 Cable Assembly (B+ To FU4-1) . . . . . . . B25-076-710/154 . . 5-5 Cable Assembly (M-1 To A1) . . . . . . . . F23-023-480/514 . . 5-5

A-1

04/01/02

Model - 019 - ELF® Rider Pallet Truck - Alphabetical Parts Index

Description

Part No.

Page

Description

Cable Assembly (M1-1 To FU2-2) . . . . . B23-034-070/515 . . 5-5 Cable Assembly (M1-3 To A2) . . . . . . . F23-023-490/513 . . 5-5 Cable Assembly (M2-1 To S2) . . . . . . . F23-023-525/511 . . 5-5 Cable Assembly (MX1To B-) . . . . . . . . . B25-020-560/122 . . 5-5 Cable Assembly (MX2 To M4-2) . . . . . . B25-022-090/153 . . 5-5 Cable Assembly (P1 To FU1-2) . . . . . . . B24-034-355/286 . . 5-5 Cable Assembly (RFW To M1-2) . . . . . . B23-106-070/516 . . 5-5 Cable Assembly (RFW To S1) . . . . . . . . F23-021-520/512 . . 5-5 Cable for 6/8K . . . . . . . . . . . . . . . . . 950-182 . . . . . . . . 5-17 Cable, Auxiliary Assembly . . . . . . . . . . 850-136-999. . . . . . 8-5 Cable, High Power Assembly . . . . . . . . 850-200-252. . . . . . 5-5 Cam . . . . . . . . . . . . . . . . . . . . . . . . . 400-059/02 . . . . . 4-15 Cap, Breather. . . . . . . . . . . . . . . . . . . 850-509 . . . . . . . . 6-13 Cap, End . . . . . . . . . . . . . . . . . . . . . . 550-004/14 . . . . . 6-15 Cap, Hub. . . . . . . . . . . . . . . . . . . . . . 671-015/08 . . . . . 2-11 Cap, Tube . . . . . . . . . . . . . . . . . . . . . 792-444 . . . . . . . . 6-11 Case, Main . . . . . . . . . . . . . . . . . . . . 850-138-732. . . . . 4-11 Caster Assembly, Standard . . . . . . . . . 671-042 . . . . . . . . 2-13 Caster Assembly . . . . . . . . . . . . . . . . . 671-012/001 . . . . 2-11 Caster Assembly . . . . . . . . . . . . . . . . . 671-012/001 . . . . . 2-9 Caster Assembly . . . . . . . . . . . . . . . . . 671-042 . . . . . . . . . 2-9 Chain . . . . . . . . . . . . . . . . . . . . . . . . 114-006-569/057 . . 2-7 Clamp, Cable . . . . . . . . . . . . . . . . . . . 811-326 . . . . . . . . . 5-5 Clamp, Hose . . . . . . . . . . . . . . . . . . . 811-932/001 . . . . 4-17 Clamp . . . . . . . . . . . . . . . . . . . . . . . . 850-200-188. . . . . . 2-7 Clevis Weldment. . . . . . . . . . . . . . . . . 828-001-514. . . . . . 4-5 Clevis, Machine, Right Hand . . . . . . . . 850-138-972. . . . . . 7-5 Clevis, Machined, Left Hand. . . . . . . . . 850-138-973. . . . . . 7-5 Clip. . . . . . . . . . . . . . . . . . . . . . . . . . 400-059/04 . . . . . 4-15 Clipboard, RAYMOND . . . . . . . . . . . . 850-137-776. . . . . 8-13 Clipboard . . . . . . . . . . . . . . . . . . . . . 850-137-776. . . . . . 8-9 Coil and Frame, Assembled, without Bracket . . . . . . . . . . . . . . . . . . 1-105-218/08 . . . . . 5-9 Coil, 24 Volt . . . . . . . . . . . . . . . . . . . 560-207/114 . . . . . 6-7 Commutator, End Head . . . . . . . . . . . . 570-388/512 . . . . 5-23 Connector (J6) . . . . . . . . . . . . . . . . . . 1-012-450/004 . . . . 5-7 Connector (P6) . . . . . . . . . . . . . . . . . . 1-012-434/008 . . . . 5-6 Connector, Battery . . . . . . . . . . . . . . . 590-701 . . . . . . . . 5-13 Connector, Battery Assembly . . . . . . . . 850-200-136. . . . . 5-13 Connector, Battery Assembly . . . . . . . . 850-200-136. . . . . . 5-5 Connector, Hydraulic. . . . . . . . . . . . . . 792-391 . . . . . . . . 4-17 Connector, Male . . . . . . . . . . . . . . . . . 790-002 . . . . . . . . 6-11 Connector . . . . . . . . . . . . . . . . . . . . . 1-012-339/005 . . . . 3-7 Contact Pin. . . . . . . . . . . . . . . . . . . . . 1-012-435. . . . . . . . 5-7 Contact, Moving Assembly. . . . . . . . . . 1-105-218/04 . . . . . 5-9 Contact, Normally Closed Fixed, Assembled . . . . . . . . . . . . . . . . . . . . 1-105-218/05 . . . . . 5-9 Contactor Assembly, Forward/Reverse . 1-105-218. . . . . . . . 5-9 Contactor Assembly. . . . . . . . . . . . . . . 1-105-216. . . . . . . 5-11 Contactor, Field Weakening. . . . . . . . . 1-105-216. . . . . . . . 5-6 Contactor, Forward/Reverse . . . . . . . . 1-105-218. . . . . . . . 5-5 Control Assembly . . . . . . . . . . . . . . . . 850-200-251. . . . . . 3-3 Controller, Motor . . . . . . . . . . . . . . . . 1-187-101. . . . . . . . 5-5 Coupling . . . . . . . . . . . . . . . . . . . . . . 860-604 . . . . . . . . 6-11 Coupling . . . . . . . . . . . . . . . . . . . . . . 860-626/001 . . . . . 6-7 Cover Kit . . . . . . . . . . . . . . . . . . . . . . 850-200-185. . . . . 2-15 Cover, Button . . . . . . . . . . . . . . . . . . . 900-274 . . . . . . . . . 8-7 Cover, Center . . . . . . . . . . . . . . . . . . . 850-200-090/001 . 2-15 Cover, Controller . . . . . . . . . . . . . . . . 850-200-178. . . . . . 3-3 Cover, Left Hand. . . . . . . . . . . . . . . . . 850-200-082. . . . . 2-15 Cover, Right Hand . . . . . . . . . . . . . . . 850-200-091/001 . 2-15

04/01/02

Part No.

Page

Cover, Top . . . . . . . . . . . . . . . . . . . . 850-137-805 . . . . 4-13 Cover, Top, Assembled . . . . . . . . . . . 1-105-218/02 . . . . 5-9 Cover, Top. . . . . . . . . . . . . . . . . . . . . 1-105-216/05. . . . 5-11 Cover . . . . . . . . . . . . . . . . . . . . . . . . 850-135-429 . . . . 4-11 Cover . . . . . . . . . . . . . . . . . . . . . . . . 850-200-214 . . . . 2-15 Cylinder Assembly . . . . . . . . . . . . . . . 870-896/004 . . . . 4-17 Cylinder, Hydraulic. . . . . . . . . . . . . . . 540-116 . . . . . . . . . 6-3 Cylinder, Lift. . . . . . . . . . . . . . . . . . . . 540-116/400 . . . . . 6-9 Cylinder, Lift. . . . . . . . . . . . . . . . . . . . Ref . . . . . . . . . . . . . 7-5 Decal, 2 Position . . . . . . . . . . . . . . . . 412-658 . . . . . . . . 5-15 Decal, 3 Position . . . . . . . . . . . . . . . . 412-657 . . . . . . . . 5-15 Decal, Control . . . . . . . . . . . . . . . . . . 412-582 . . . . . . . . 2-25 Decal, ELF®, Rider . . . . . . . . . . . . . . . 411-873 . . . . . . . . 2-25 Decal, Emergency Disconnect. . . . . . . . 411-534 . . . . . . . . 2-25 Decal, Emergency Disconnect. . . . . . . . 411-637/002 . . . . 2-25 Decal, Fault Code . . . . . . . . . . . . . . . . 412-525 . . . . . . . . 2-25 Decal, Installation Checkout . . . . . . . . . 412-526 . . . . . . . . 2-25 Decal, ISO 9001 . . . . . . . . . . . . . . . . 412-093 . . . . . . . . 2-25 Decal, Lubrication . . . . . . . . . . . . . . . . 412-899 . . . . . . . . 2-25 Decal, Lubrication . . . . . . . . . . . . . . . . 412-900 . . . . . . . . 2-25 Decal, Made In Canada . . . . . . . . . . . 411-582 . . . . . . . . 2-25 Decal, Manual Replacement. . . . . . . . . 411-681 . . . . . . . . 2-25 Decal, No Riding . . . . . . . . . . . . . . . . 411-587/001 . . . . 2-25 Decal, No Riding . . . . . . . . . . . . . . . . 411-773 . . . . . . . . 2-25 Decal, Operator Instructions Manual . . . 411-680 . . . . . . . . 2-25 Decal, Raymond . . . . . . . . . . . . . . . . . 411-511/021 . . . . 2-25 Decal, Raymond . . . . . . . . . . . . . . . . . 411-511/039 . . . . 2-25 Decal, Specification, Lift/Lower, Canadian . . . . . . . . . . . . . . . . . . . . . 412-831 . . . . . . . . 2-25 Decal, Specification, Lift/Lower, U.S. . . 412-829 . . . . . . . . 2-25 Decal, Warning, Charger . . . . . . . . . . 411-552 . . . . . . . . 2-25 Decal, Warning, Charger . . . . . . . . . . 411-633 . . . . . . . . 2-25 Decal, Warning, High Speed. . . . . . . . 412-425 . . . . . . . . 2-25 Decal, Warning, Operation, English . . . 412-887 . . . . . . . . 2-25 Decal, Warning, Operation . . . . . . . . . 412-888 . . . . . . . . 2-25 Decal . . . . . . . . . . . . . . . . . . . . . . . . 411-826 . . . . . . . . . 8-5 Diode Assembly . . . . . . . . . . . . . . . . . 154-010-242 . . . . . 5-6 Diode Assembly . . . . . . . . . . . . . . . . . 850-136-854 . . . . . 5-6 Door Weldment . . . . . . . . . . . . . . . . . 850-200-159 . . . . . 2-7 Drive and Brake Assembly . . . . . . . . . . 850-200-283/. . . . . 4-5 Drive Unit Assembly . . . . . . . . . . . . . . 850-200-282 . . . . . 4-7 Drive Unit Assembly . . . . . . . . . . . . . . Ref. . . . . . . . . . . . . 4-5 Drive Unit, Lower . . . . . . . . . . . . . . . . 850-138-735/017. 4-11 Drive Unit, Lower Assembly . . . . . . . . . 850-138-735/017. . 4-7 Drive . . . . . . . . . . . . . . . . . . . . . . . . . 870-625/04 . . . . . 6-15 Drum, Brake. . . . . . . . . . . . . . . . . . . . 870-846 . . . . . . . . . 4-5 Elbow, 45 Degree . . . . . . . . . . . . . . . 792-478 . . . . . . . . . 6-3 Elbow, 90 Degree, Male . . . . . . . . . . . 792-212/009 . . . . 6-3 Elbow, 90 Degree, O-ring . . . . . . . . . . 792-521 . . . . . . . . . 6-3 Elbow, 90 Degree, Swivel . . . . . . . . . . 792-514 . . . . . . . . 6-3 Elbow, Rework . . . . . . . . . . . . . . . . . . 850-200-021 . . . . 6-11 Elbow, Swivel. . . . . . . . . . . . . . . . . . . 792-529 . . . . . . . . 6-17 Elbow . . . . . . . . . . . . . . . . . . . . . . . . 790-421 . . . . . . . . 6-13 Elbow . . . . . . . . . . . . . . . . . . . . . . . . 792-311 . . . . . . . . 6-17 Elbow . . . . . . . . . . . . . . . . . . . . . . . . 792-350 . . . . . . . . . 4-5 Elbow . . . . . . . . . . . . . . . . . . . . . . . . 792-358 . . . . . . . . 6-11 End Bell, Front . . . . . . . . . . . . . . . . . . 570-237/213 . . . . 5-21 End Bell, Rear Assembly . . . . . . . . . . . 570-253/362 . . . . 5-21 Fan . . . . . . . . . . . . . . . . . . . . . . . . . . 570-450/511 . . . . 5-23 Field Coil Kit . . . . . . . . . . . . . . . . . . . 570-325/512 . . . . 5-23 Fitting, Grease, 65 Degree, 1/8" PTF . . 840-018 . . . . . . . 7-21

A-2

PDPM - 0222

Model - 019 - ELF® Rider Pallet Truck - Alphabetical Parts Index

Description

Part No.

Page

Description

Fitting, Grease, 65 Degree, 1/8" PTF . . 840-018 . . . . . . . . . 7-7 Fitting, Grease, 65 Degree . . . . . . . . . . 840-018 . . . . . . . . 7-11 Fitting, Grease, Straight . . . . . . . . . . . . 840-033 . . . . . . . . 7-19 Fitting, Grease, Straight . . . . . . . . . . . . 840-033 . . . . . . . . 7-29 Fitting, Grease. . . . . . . . . . . . . . . . . . . 671-012/22 . . . . . 2-11 Fitting, Grease. . . . . . . . . . . . . . . . . . . 671-041/20 . . . . . 2-13 Fitting, Grease. . . . . . . . . . . . . . . . . . . 840-018 . . . . . . . . 7-19 Fitting, Grease. . . . . . . . . . . . . . . . . . . 840-018 . . . . . . . . 7-29 Fitting, Grease. . . . . . . . . . . . . . . . . . . 840-018 . . . . . . . . 7-31 Fitting, Grease. . . . . . . . . . . . . . . . . . . 840-018 . . . . . . . . 7-23 Fitting, Grease. . . . . . . . . . . . . . . . . . . 840-030 . . . . . . . . . 7-5 Fitting, Grease. . . . . . . . . . . . . . . . . . . 840-033 . . . . . . . . 7-11 Fitting, Grease. . . . . . . . . . . . . . . . . . . 840-033 . . . . . . . . 4-17 Fitting, Grease. . . . . . . . . . . . . . . . . . . 840-033 . . . . . . . . 7-23 Fitting, Grease. . . . . . . . . . . . . . . . . . . 840-033 . . . . . . . . . 7-5 Fitting, Grease. . . . . . . . . . . . . . . . . . . 840-035 . . . . . . . . 7-23 Fitting, Grease. . . . . . . . . . . . . . . . . . . 840-038 . . . . . . . . 4-11 Fitting, Grease. . . . . . . . . . . . . . . . . . . 840-059 . . . . . . . . 4-11 Fitting, Grease. . . . . . . . . . . . . . . . . . . 841-111 . . . . . . . . 7-31 Fitting, Grease. . . . . . . . . . . . . . . . . . . 841-111 . . . . . . . . 7-33 Fitting . . . . . . . . . . . . . . . . . . . . . . . . . 710-129 . . . . . . . . 3-11 Fitting . . . . . . . . . . . . . . . . . . . . . . . . . 792-641 . . . . . . . . 4-17 Flange Assembly . . . . . . . . . . . . . . . . . 870-613/05 . . . . . 6-19 Flange, Mounting . . . . . . . . . . . . . . . . 550-004/03 . . . . . 6-15 Flanged Bushing . . . . . . . . . . . . . . . . . 462-230 . . . . . . . . 7-31 Fork and Box Weldment (22" Wide) . . . Ref . . . . . . . . . . . . . 7-7 Fork and Box Weldment (24" Wide) . . . Ref . . . . . . . . . . . . . 7-7 Fork and Box Weldment (27" Wide) . . . Ref . . . . . . . . . . . . . 7-7 Fork and Platform Weldment . . . . . . . . . Ref . . . . . . . . . . . . 7-21 Fork and Platform Weldment . . . . . . . . . Ref . . . . . . . . . . . . . 7-7 Fork, Trail Machined . . . . . . . . . . . . . . 850-139-238 . . . . . 7-31 Fork, Trail, 6K . . . . . . . . . . . . . . . . . . . 850-139-217/002 . 7-29 Fork, Trail, 8K . . . . . . . . . . . . . . . . . . . 850-139-232/002 . 7-29 Fork, Trail . . . . . . . . . . . . . . . . . . . . . . 850-138-807/002 . 7-19 Frame Weldment, Roller, Battery . . . . . . 850-138-446/001 . 2-17 Frame Weldment, Roller, Battery . . . . . . 850-138-446/002 . 2-17 Fuse, 10 Amp . . . . . . . . . . . . . . . . . . . 590-507 . . . . . . . . . 8-5 Fuse, 15 Amp (FU3) . . . . . . . . . . . . . . . 590-514 . . . . . . . . . 5-5 Fuse, 150 Amp (FU1). . . . . . . . . . . . . . 590-587/109 . . . . . 5-6 Fuse, 250 Amp (FU2). . . . . . . . . . . . . . 590-587/113 . . . . . 5-5 Fuse, 80 Amp (FU4) . . . . . . . . . . . . . . . 590-587/105 . . . . . 5-6 Gate, Battery. . . . . . . . . . . . . . . . . . . . 850-139-155/001 . 2-17 Gate, Battery. . . . . . . . . . . . . . . . . . . . 850-139-155/002 . 2-17 Gear, Helical . . . . . . . . . . . . . . . . . . . 400-140 . . . . . . . . 4-11 Gear, Helical Pinion. . . . . . . . . . . . . . . 400-139 . . . . . . . . 4-11 Gear, Potentiometer . . . . . . . . . . . . . . . 850-135-946 . . . . . . 3-5 Gear, Spirol and Pinion Set . . . . . . . . . 950-151 . . . . . . . . 4-11 Gerotor . . . . . . . . . . . . . . . . . . . . . . . 870-625/01 . . . . . 6-15 Gland, Machined . . . . . . . . . . . . . . . . 540-116/414 . . . . . 6-9 Guard, Cable . . . . . . . . . . . . . . . . . . . 360-028/001 . . . . 2-25 Guard, Debris Diversion . . . . . . . . . . . . 850-138-802 . . . . . 7-19 Guard, Debris Diversion . . . . . . . . . . . . 850-138-802 . . . . . 7-29 Handle, Control Assembly. . . . . . . . . . . 850-200-236 . . . . . . 3-5 Handle, Control Assembly. . . . . . . . . . . 850-200-236 . . . . . . 3-7 Handle, Control. . . . . . . . . . . . . . . . . . 850-200-238 . . . . . . 3-7 Handle, Mounting, Weldment . . . . . . . . 850-200-199 . . . . . . 3-5 Handle, Release . . . . . . . . . . . . . . . . . 590-732 . . . . . . . . 2-25 Hardware Kit . . . . . . . . . . . . . . . . . . . 1-105-218/01 . . . . . 5-9 Harness, Travel. . . . . . . . . . . . . . . . . . 850-200-143/002 . . 3-5 Harness, Auxilary Contactor . . . . . . . . . 850-200-138 . . . . . . 5-6 Harness, External Function . . . . . . . . . . 850-200-145 . . . . . . 5-7

PDPM - 0222

Part No.

Page

Harness, External Function . . . . . . . . . . 850-200-203 . . . . . . 5-7 Harness, Function Relay TF/FF . . . . . . . 850-200-287/002 . . 5-7 Harness, Function Relay TF . . . . . . . . . . 850-200-287/001 . . 5-7 Harness, Horn. . . . . . . . . . . . . . . . . . . 850-139-001 . . . . . 5-19 Harness, Hour/Battery with Lift Interrupt . . . . . . . . . . . . . . . . . 850-136-902 . . . . . . 8-7 Harness, Key Meter . . . . . . . . . . . . . . . 850-200-144 . . . . . . 5-5 Harness, Main . . . . . . . . . . . . . . . . . . 850-136-885 . . . . . . 5-7 Harness, Main . . . . . . . . . . . . . . . . . . 850-136-884 . . . . . . 5-6 Harness, Travel Alarm . . . . . . . . . . . . . 850-136-955 . . . . . . 8-3 Harness, Travel . . . . . . . . . . . . . . . . . . 850-200-143/001 . . 3-5 Harness, Travel . . . . . . . . . . . . . . . . . . 850-200-143/001 . . 5-6 Harness, Travel . . . . . . . . . . . . . . . . . . 850-200-143/002 . . 5-7 Hinge, Alteration . . . . . . . . . . . . . . . . . 850-200-031 . . . . . . 2-7 Horn Assembly, 24 Volt . . . . . . . . . . . . 590-640/001 . . . . 5-19 Horn, Alarm . . . . . . . . . . . . . . . . . . . . 590-628/001 . . . . . 8-3 Hose Assembly . . . . . . . . . . . . . . . . . . 030-306-022/527 . 6-17 Hose Assembly . . . . . . . . . . . . . . . . . . 030-306-025/027 . 6-17 Hose Assembly . . . . . . . . . . . . . . . . . . 030-306-030/027 . 6-17 Hose Assembly . . . . . . . . . . . . . . . . . . 030-306-030/028 . 6-17 Hose Assembly . . . . . . . . . . . . . . . . . . 030-504-010/003 . 6-3 Hose Assembly . . . . . . . . . . . . . . . . . . 030-504-021/003 . 6-3 Hose Assembly . . . . . . . . . . . . . . . . . . 030-602-078/004 . . 2-7 Hose Assembly . . . . . . . . . . . . . . . . . . 850-200-212 . . . . . 6-13 Hose . . . . . . . . . . . . . . . . . . . . . . . . . 820-611/001 . . . . 4-17 Housing, Barrel Weldment . . . . . . . . . . 540-116/411 . . . . . 6-9 Housing . . . . . . . . . . . . . . . . . . . . . . . 671-041/01 . . . . . 2-13 Housing . . . . . . . . . . . . . . . . . . . . . . . 870-625/06 . . . . . 6-15 Hub, Wheel, Machined . . . . . . . . . . . . 850-138-111 . . . . . . 4-9 Insulator, Contact, Normally Closed Fixed . . . . . . . . . . . . 1-105-218/06 . . . . 5-9 Insulator, Strip, Terminal 2 . . . . . . . . . . 1-030-002 . . . . . . . . 5-6 Insulator . . . . . . . . . . . . . . . . . . . . . . . 1-030-002 . . . . . . . . 8-5 Key, Woodruff . . . . . . . . . . . . . . . . . . 7-850-100/015 . . . 4-13 Key, Woodruff . . . . . . . . . . . . . . . . . . 850-111 . . . . . . . . 2-25 Key, Woodruff . . . . . . . . . . . . . . . . . . 850-111 . . . . . . . . . 4-5 Key, Woodruff . . . . . . . . . . . . . . . . . . 850-113 . . . . . . . . 6-15 Key . . . . . . . . . . . . . . . . . . . . . . . . . . 590-004/01 . . . . . 5-15 Key . . . . . . . . . . . . . . . . . . . . . . . . . . 590-004/01 . . . . . 5-15 Key . . . . . . . . . . . . . . . . . . . . . . . . . . 850-111 . . . . . . . . 6-19 Knob, Steer . . . . . . . . . . . . . . . . . . . . 828-005-714 . . . . . . 3-9 Lead Assembly Kit . . . . . . . . . . . . . . . . 570-446/521 . . . . 5-23 Lever, Return, Cam . . . . . . . . . . . . . . . 850-200-237 . . . . . . 3-5 Lever . . . . . . . . . . . . . . . . . . . . . . . . . 400-059/94 . . . . . 4-15 Link, Chain, Connector. . . . . . . . . . . . . 680-817 . . . . . . . . . 2-7 Link, Offset . . . . . . . . . . . . . . . . . . . . . 680-816 . . . . . . . . . 2-7 Link, Top Assembly and Stop . . . . . . . . 850-139-231 . . . . . . 7-5 Link, Top Assembly . . . . . . . . . . . . . . . 850-139-230 . . . . . . 7-5 Load Backrest and Tray Kit . . . . . . . . . . 850-138-799/048 . 8-13 Load Backrest and Tray Kit . . . . . . . . . . 850-138-799/060 . 8-13 Load Backrest and Tray Kit . . . . . . . . . . 850-138-799/148 . 8-13 Load Backrest and Tray Kit . . . . . . . . . . 850-138-799/160 . 8-13 Locator, Spring . . . . . . . . . . . . . . . . . . 671-012/14 . . . . . 2-11 Magnet & Frame . . . . . . . . . . . . . . . . . 1-105-216/09 . . . . 5-11 Meter, Battery . . . . . . . . . . . . . . . . . . . 870-246 . . . . . . . . . 8-7 Meter, Hour/Battery with lift Interrupt . . . . . . . . . . . . . . . . . 870-055 . . . . . . . . . 8-7 Meter, Hour/Battery . . . . . . . . . . . . . . 870-256 . . . . . . . . . 8-7 Meter, Hour . . . . . . . . . . . . . . . . . . . . 870-257 . . . . . . . . . 8-7 Module, Auxiliary Delay Assembly . . . . 850-200-034 . . . . . . 5-6 Motor, Auxiliary . . . . . . . . . . . . . . . . . 570-253 . . . . . . . . 6-11

A-3

04/01/02

Model - 019 - ELF® Rider Pallet Truck - Alphabetical Parts Index

Description

Part No.

Page

Description

Motor, Auxiliary . . . . . . . . . . . . . . . . . 570-253/350 . . . . 5-21 Motor, Drive Subassembly . . . . . . . . . . 850-138-882/002 . 4-13 Motor, Drive Subassembly . . . . . . . . . . 850-138-882/002 . . 4-7 Motor, Drive, 24 Volt . . . . . . . . . . . . . 570-867/500 . . . . 4-13 Motor, Drive . . . . . . . . . . . . . . . . . . . . 570-867/500 . . . . 5-23 Motor, Hydraulic. . . . . . . . . . . . . . . . . 870-625/100 . . . . 3-11 Motor, Hydraulic. . . . . . . . . . . . . . . . . 870-625/100 . . . . 6-15 Motor, Steer Assembly . . . . . . . . . . . . . 850-200-023. . . . . . 2-7 Motor, Steer Assembly . . . . . . . . . . . . . 850-200-023. . . . . 3-11 Motor . . . . . . . . . . . . . . . . . . . . . . . . 560-213/03 . . . . . . 6-7 Mount, Strap . . . . . . . . . . . . . . . . . . . 611-044 . . . . . . . . . 5-5 Nut, King Pin . . . . . . . . . . . . . . . . . . . 671-041/16 . . . . . 2-13 Nut, Lock . . . . . . . . . . . . . . . . . . . . . . 671-041/21 . . . . . 2-13 Nut, Lock . . . . . . . . . . . . . . . . . . . . . . 760-006 . . . . . . . . 8-13 Nut, Lock . . . . . . . . . . . . . . . . . . . . . . 760-148 . . . . . . . 4-13 Nut, Retainer . . . . . . . . . . . . . . . . . . . 812-029/005 . . . . 2-15 Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 540-047/417 . . . . . 6-9 Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 671-015/06 . . . . . 2-11 Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 750-006 . . . . . . . . . 5-5 Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 750-006 . . . . . . . . . 7-5 Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 750-013 . . . . . . . . . 8-3 Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 750-036 . . . . . . . . . 5-6 Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 750-036 . . . . . . . . . 5-7 Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 750-049 . . . . . . . . 8-13 Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 750-206 . . . . . . . . . 5-6 Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 750-234 . . . . . . . . 7-27 Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 750-414 . . . . . . . . . 5-5 Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 750-419 . . . . . . . . 2-17 Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 750-446 . . . . . . . 7-11 Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 760-003 . . . . . . . . 4-17 Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 760-006 . . . . . . . . 7-17 Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 760-019 . . . . . . . . . 2-7 Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 760-148 . . . . . . . 4-11 Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 760-148 . . . . . . . . 2-25 Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 760-148 . . . . . . . . . 4-5 Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 760-176 . . . . . . . 4-11 Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 761-944 . . . . . . . . 8-13 Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 812-029/002 . . . . . 3-3 O-Ring, Connector, Male . . . . . . . . . . . 792-568 . . . . . . . . 6-3 O-Ring . . . . . . . . . . . . . . . . . . . . . . . . 530-426 . . . . . . . . . 3-7 O-Ring . . . . . . . . . . . . . . . . . . . . . . . . 671-041/12 . . . . . 2-13 Pad, Back . . . . . . . . . . . . . . . . . . . . . 828-004-287. . . . . 2-25 Pad, Floor, Ergo . . . . . . . . . . . . . . . . . 850-200-227/001 . 2-25 Pad, Guard, Leg . . . . . . . . . . . . . . . . . 850-200-024. . . . . 2-25 Pad, Locking. . . . . . . . . . . . . . . . . . . . 850-010-110. . . . . . 4-5 Pedal, Brake Weldment . . . . . . . . . . . . 114-009-192. . . . . 4-17 Peg, Contact, Normally Closed Fixed . . 1-105-218/07 . . . . . 5-9 Pin, Connector . . . . . . . . . . . . . . . . . . 1-012-430/001 . . . . 3-7 Pin, Contact (J6) . . . . . . . . . . . . . . . . . 1-012-451. . . . . . . . 5-7 Pin, Contact . . . . . . . . . . . . . . . . . . . . 1-012-435. . . . . . . . 5-7 Pin, Cotter . . . . . . . . . . . . . . . . . . . . . 810-910 . . . . . . . . 4-17 Pin, Cotter . . . . . . . . . . . . . . . . . . . . . 810-910 . . . . . . . . . 4-5 Pin, Eccentric, 6K . . . . . . . . . . . . . . . . 850-139-078. . . . . 7-21 Pin, Eccentric, 8K . . . . . . . . . . . . . . . . 850-139-197. . . . . 7-21 Pin, Eccentric . . . . . . . . . . . . . . . . . . . 850-135-024 . . . . 7-11 Pin, Hinge Assembly . . . . . . . . . . . . . . 671-012/17 . . . . . 2-11 Pin, Hinge Assembly . . . . . . . . . . . . . . 671-015/15 . . . . . 2-11 Pin, King . . . . . . . . . . . . . . . . . . . . . . 671-041/17 . . . . . 2-13 Pin, Pull Rod . . . . . . . . . . . . . . . . . . . . 850-139-234. . . . . 7-23 Pin, Roll . . . . . . . . . . . . . . . . . . . . . . . 671-015/07 . . . . . 2-11 Pin, Roll . . . . . . . . . . . . . . . . . . . . . . . 671-015/18 . . . . . 2-11

04/01/02

Part No.

Page

Pin, Roll . . . . . . . . . . . . . . . . . . . . . . . 810-745 . . . . . . . . 7-21 Pin, Roll . . . . . . . . . . . . . . . . . . . . . . . 810-745 . . . . . . . . . 7-7 Pin, Roll . . . . . . . . . . . . . . . . . . . . . . . 810-746 . . . . . . . . 7-27 Pin, Roll . . . . . . . . . . . . . . . . . . . . . . . 810-763 . . . . . . . . . 7-5 Pin, Roll . . . . . . . . . . . . . . . . . . . . . . . 811-145 . . . . . . . . 7-15 Pin, Roll . . . . . . . . . . . . . . . . . . . . . . . 850-138-752 . . . . 7-15 Pin, Spirol . . . . . . . . . . . . . . . . . . . . . 810-173 . . . . . . . . . 3-7 Pin, Spirol . . . . . . . . . . . . . . . . . . . . . 810-717 . . . . . . . . 4-11 Pin, Spirol . . . . . . . . . . . . . . . . . . . . . 810-747 . . . . . . . . 7-29 Pin, Spring. . . . . . . . . . . . . . . . . . . . . 810-747 . . . . . . . 7-19 Pin, Top Link, Outer . . . . . . . . . . . . . . 850-138-963 . . . . . 7-5 Pin, Tractor Link Support . . . . . . . . . . . 850-138-456 . . . . . 7-5 Pin, Yoke . . . . . . . . . . . . . . . . . . . . . . 861-013 . . . . . . . . 4-17 Pin . . . . . . . . . . . . . . . . . . . . . . . . . . 810-762 . . . . . . . 7-31 Pin . . . . . . . . . . . . . . . . . . . . . . . . . . 812-000-178 . . . . . 4-5 Pipe, Spacer . . . . . . . . . . . . . . . . . . . 828-001-429/006. 2-19 Pipe, Spacer . . . . . . . . . . . . . . . . . . . 828-001-429/010. 2-19 Piston, Machined . . . . . . . . . . . . . . . . 540-116/412 . . . . . 6-9 Pivot, Tandem Weldment . . . . . . . . . . . 850-137-664 . . . . 7-31 Plate Assembly . . . . . . . . . . . . . . . . . . 671-015/101 . . . . 2-11 Plate, Adapter Weldment. . . . . . . . . . . 850-200-179 . . . . . 4-7 Plate, Adjusting . . . . . . . . . . . . . . . . . 671-042/04 . . . . . 2-13 Plate, Backing . . . . . . . . . . . . . . . . . . 400-060/01 . . . . 4-15 Plate, Base . . . . . . . . . . . . . . . . . . . . . 671-041/02 . . . . . 2-13 Plate, End . . . . . . . . . . . . . . . . . . . . . 850-200-250 . . . . . 3-5 Plate, Fuse Mounting . . . . . . . . . . . . . . 850-138-737 . . . . . 8-5 Plate, Motor Specification . . . . . . . . . . 114-009-503 . . . . 2-25 Plate, Mounting Weldment. . . . . . . . . . 850-200-173 . . . . . 4-5 Plate, Top, Weldment . . . . . . . . . . . . . 850-200-210 . . . . . 3-3 Plug, Center . . . . . . . . . . . . . . . . . . . . 828-005-716 . . . . . 3-9 Plug, Dome . . . . . . . . . . . . . . . . . . . . 861-312 . . . . . . . . . 3-9 Plug, Filler . . . . . . . . . . . . . . . . . . . . . 828-004-080 . . . . 4-11 Plug, Hex. . . . . . . . . . . . . . . . . . . . . . 782-416 . . . . . . . 4-11 Plug, Pipe . . . . . . . . . . . . . . . . . . . . . 782-426 . . . . . . . . 4-11 Plug, Sealing (J6) . . . . . . . . . . . . . . . . 1-012-459/001. . . . 5-7 Plug, Vent with Micron Filter. . . . . . . . . 560-206/135 . . . . . 6-7 Plug, Vent . . . . . . . . . . . . . . . . . . . . . 782-405 . . . . . . . 4-11 Pocket, Manual . . . . . . . . . . . . . . . . . 828-006-843 . . . . 2-25 Potentiometer, Throttle . . . . . . . . . . . . 1-120-098 . . . . . . . 5-7 Pull Rod Subassembly . . . . . . . . . . . . . Ref . . . . . . . . . . . . 7-11 Pull Rod Subassembly . . . . . . . . . . . . . Ref . . . . . . . . . . . . 7-23 Pump & Motor, Lift Assembly . . . . . . . . 560-217 . . . . . . . . . 6-3 Pump & Motor, Lift Assembly . . . . . . . . 560-217 . . . . . . . . . 6-7 Pump And Motor, Steer Assembly . . . . . 850-200-026 . . . . . 2-7 Pump and Motor, Steer Assembly . . . . . 850-200-026 . . . . 6-11 Pump Assembly, Lift. . . . . . . . . . . . . . . 560-206/131 . . . . . 6-7 Pump, Auxiliary . . . . . . . . . . . . . . . . . 500-427/100 . . . . 6-11 Ram, Slave. . . . . . . . . . . . . . . . . . . . . 870-747 . . . . . . . . . 4-5 Reducing Bushing . . . . . . . . . . . . . . . . 782-320 . . . . . . . . 6-13 Relay. . . . . . . . . . . . . . . . . . . . . . . . . 1-100-010 . . . . . . . 5-6 Reservoir Assembly . . . . . . . . . . . . . . . 850-200-213 . . . . . 2-7 Reservoir Assembly . . . . . . . . . . . . . . . 850-200-213 . . . . 6-13 Reservoir Kit with Tubes . . . . . . . . . . . . 560-213/05 . . . . . . 6-7 Reservoir . . . . . . . . . . . . . . . . . . . . . . 402-013 . . . . . . . . 6-13 Reservoir . . . . . . . . . . . . . . . . . . . . . . 870-903 . . . . . . . . 4-17 Resistor Assembly . . . . . . . . . . . . . . . . 850-139-011 . . . . . 8-3 Resistor, Field Weakening . . . . . . . . . . 1-113-008 . . . . . . . 5-6 Ring Set Kit . . . . . . . . . . . . . . . . . . . . 828-005-547 . . . . 4-11 Ring, 1.75" ID . . . . . . . . . . . . . . . . . . 828-006-317 . . . . . 5-6 Ring, Push on Retainer. . . . . . . . . . . . . 810-488/014 . . . . 2-19 Ring, Retaining . . . . . . . . . . . . . . . . . 570-214/512 . . . . 5-23

A-4

PDPM - 0222

Model - 019 - ELF® Rider Pallet Truck - Alphabetical Parts Index

Description

Part No.

Page

Description

Ring, Retaining, External. . . . . . . . . . . . 540-068/418 . . . . . 6-9 Ring, Retaining, Internal . . . . . . . . . . . . 540-068/417 . . . . . 6-9 Ring, Retaining . . . . . . . . . . . . . . . . . . 870-613/02 . . . . . 6-19 Ring, Slewing Machined. . . . . . . . . . . . 850-138-730 . . . . . 4-11 Ring, Snap . . . . . . . . . . . . . . . . . . . . . 7-810-002/037 . . . 4-13 Ring, Snap . . . . . . . . . . . . . . . . . . . . . 870-613/01 . . . . . 6-19 Rod, Piston Weldment . . . . . . . . . . . . . 540-116/413 . . . . . 6-9 Rod, Push . . . . . . . . . . . . . . . . . . . . . . 812-000-177 . . . . . . 4-5 Roller, 6 K . . . . . . . . . . . . . . . . . . . . . 360-037/001 . . . . 7-23 Roller, 8 K . . . . . . . . . . . . . . . . . . . . . 360-037/003 . . . . 7-23 Roller, Battery Assembly . . . . . . . . . . . . 828-006-727/ . . . . 2-19 Roller, Battery Assembly . . . . . . . . . . . . 828-006-727/010 . 2-17 Roller, Battery Assembly . . . . . . . . . . . . 828-006-727/012 . 2-17 Roller, Battery Kit Installation . . . . . . . . . 850-138-499/001 . 2-17 Roller, Battery Kit Installation . . . . . . . . . 850-138-499/002 . 2-17 Roller, Battery . . . . . . . . . . . . . . . . . . . 828-006-726 . . . . . 2-19 Screw . . . . . . . . . . . . . . . . . . . . . . . . 710-141 . . . . . . . . . 2-9 Screw, Brake Adjustment . . . . . . . . . . . 812-000-176 . . . . . . 4-5 Screw, Set . . . . . . . . . . . . . . . . . . . . . 724-372 . . . . . . . . 3-11 Screw, Set . . . . . . . . . . . . . . . . . . . . . 724-372 . . . . . . . . . 4-5 Screw, Set . . . . . . . . . . . . . . . . . . . . . 724-399 . . . . . . . . . 5-5 Screw, Set . . . . . . . . . . . . . . . . . . . . . 724-429 . . . . . . . . . 5-5 Screw, Top Cover . . . . . . . . . . . . . . . . 1-105-216/06 . . . . 5-11 Screw, Top Cover . . . . . . . . . . . . . . . . 1-105-216/06 . . . . . 5-9 Screw, Washer . . . . . . . . . . . . . . . . . . 671-012/05 . . . . . 2-11 Screw. . . . . . . . . . . . . . . . . . . . . . . . . 550-004/01 . . . . . 6-15 Screw. . . . . . . . . . . . . . . . . . . . . . . . . 701-060 . . . . . . . . . 3-5 Screw. . . . . . . . . . . . . . . . . . . . . . . . . 701-062 . . . . . . . . . 5-6 Screw. . . . . . . . . . . . . . . . . . . . . . . . . 701-062 . . . . . . . . . 8-5 Screw. . . . . . . . . . . . . . . . . . . . . . . . . 701-066 . . . . . . . . . 5-5 Screw. . . . . . . . . . . . . . . . . . . . . . . . . 701-066 . . . . . . . . . 5-6 Screw. . . . . . . . . . . . . . . . . . . . . . . . . 701-066 . . . . . . . . . 8-5 Screw. . . . . . . . . . . . . . . . . . . . . . . . . 701-093 . . . . . . . . . 5-7 Screw. . . . . . . . . . . . . . . . . . . . . . . . . 701-095 . . . . . . . . . 5-6 Screw. . . . . . . . . . . . . . . . . . . . . . . . . 701-095 . . . . . . . . . 5-6 Screw. . . . . . . . . . . . . . . . . . . . . . . . . 701-115 . . . . . . . . . 5-5 Screw. . . . . . . . . . . . . . . . . . . . . . . . . 701-115 . . . . . . . . . 5-6 Screw. . . . . . . . . . . . . . . . . . . . . . . . . 701-123 . . . . . . . . . 5-6 Screw. . . . . . . . . . . . . . . . . . . . . . . . . 701-125 . . . . . . . . 4-17 Screw. . . . . . . . . . . . . . . . . . . . . . . . . 701-175 . . . . . . . . 4-17 Screw. . . . . . . . . . . . . . . . . . . . . . . . . 701-190 . . . . . . . . . 5-5 Screw. . . . . . . . . . . . . . . . . . . . . . . . . 701-225 . . . . . . . . . 8-3 Screw. . . . . . . . . . . . . . . . . . . . . . . . . 701-243 . . . . . . . . . 2-7 Screw. . . . . . . . . . . . . . . . . . . . . . . . . 701-244 . . . . . . . . 2-15 Screw. . . . . . . . . . . . . . . . . . . . . . . . . 701-244 . . . . . . . . . 3-3 Screw. . . . . . . . . . . . . . . . . . . . . . . . . 701-246 . . . . . . . . 2-15 Screw. . . . . . . . . . . . . . . . . . . . . . . . . 701-246 . . . . . . . . 8-13 Screw. . . . . . . . . . . . . . . . . . . . . . . . . 701-314 . . . . . . . . . 5-6 Screw. . . . . . . . . . . . . . . . . . . . . . . . . 701-314 . . . . . . . . . 5-7 Screw. . . . . . . . . . . . . . . . . . . . . . . . . 710-004 . . . . . . . . . 2-7 Screw. . . . . . . . . . . . . . . . . . . . . . . . . 710-006 . . . . . . . . . 2-7 Screw. . . . . . . . . . . . . . . . . . . . . . . . . 710-006 . . . . . . . . . 5-5 Screw. . . . . . . . . . . . . . . . . . . . . . . . . 710-006 . . . . . . . . . 8-3 Screw. . . . . . . . . . . . . . . . . . . . . . . . . 710-007 . . . . . . . . . 5-5 Screw. . . . . . . . . . . . . . . . . . . . . . . . . 710-008 . . . . . . . . . 3-5 Screw. . . . . . . . . . . . . . . . . . . . . . . . . 710-008 . . . . . . . . 5-19 Screw. . . . . . . . . . . . . . . . . . . . . . . . . 710-008 . . . . . . . . . 8-5 Screw. . . . . . . . . . . . . . . . . . . . . . . . . 710-010 . . . . . . . . 3-11 Screw. . . . . . . . . . . . . . . . . . . . . . . . . 710-010 . . . . . . . . . 3-3 Screw. . . . . . . . . . . . . . . . . . . . . . . . . 710-010 . . . . . . . . . 6-3 Screw. . . . . . . . . . . . . . . . . . . . . . . . . 710-010 . . . . . . . . . 7-5

PDPM - 0222

Part No.

Page

Screw . . . . . . . . . . . . . . . . . . . . . . . . 710-012 . . . . . . . . 7-23 Screw . . . . . . . . . . . . . . . . . . . . . . . . 710-067 . . . . . . . . . 5-5 Screw . . . . . . . . . . . . . . . . . . . . . . . . 710-068 . . . . . . . . . 8-3 Screw . . . . . . . . . . . . . . . . . . . . . . . . 710-069 . . . . . . . . 4-11 Screw . . . . . . . . . . . . . . . . . . . . . . . . 710-069 . . . . . . . . . 2-7 Screw . . . . . . . . . . . . . . . . . . . . . . . . 710-069 . . . . . . . . . 3-3 Screw . . . . . . . . . . . . . . . . . . . . . . . . 710-069 . . . . . . . . . 4-5 Screw . . . . . . . . . . . . . . . . . . . . . . . . 710-069 . . . . . . . . 6-11 Screw . . . . . . . . . . . . . . . . . . . . . . . . 710-074 . . . . . . . . 4-17 Screw . . . . . . . . . . . . . . . . . . . . . . . . 710-127 . . . . . . . . . 6-3 Screw . . . . . . . . . . . . . . . . . . . . . . . . 710-127 . . . . . . . . 7-19 Screw . . . . . . . . . . . . . . . . . . . . . . . . 710-127 . . . . . . . . . 2-7 Screw . . . . . . . . . . . . . . . . . . . . . . . . 710-127 . . . . . . . . 6-19 Screw . . . . . . . . . . . . . . . . . . . . . . . . 710-128 . . . . . . . . . 4-5 Screw . . . . . . . . . . . . . . . . . . . . . . . . 710-130 . . . . . . . . 2-17 Screw . . . . . . . . . . . . . . . . . . . . . . . . 710-132 . . . . . . . . . 4-5 Screw . . . . . . . . . . . . . . . . . . . . . . . . 710-132 . . . . . . . . 7-29 Screw . . . . . . . . . . . . . . . . . . . . . . . . 710-134 . . . . . . . . . 2-7 Screw . . . . . . . . . . . . . . . . . . . . . . . . 710-139 . . . . . . . . . 4-5 Screw . . . . . . . . . . . . . . . . . . . . . . . . 710-242 . . . . . . . . . 7-5 Screw . . . . . . . . . . . . . . . . . . . . . . . . 710-246 . . . . . . . . . 4-7 Screw . . . . . . . . . . . . . . . . . . . . . . . . 710-252 . . . . . . . . . 4-7 Screw . . . . . . . . . . . . . . . . . . . . . . . . 710-399 . . . . . . . . 8-13 Screw . . . . . . . . . . . . . . . . . . . . . . . . 714-071 . . . . . . . . 7-17 Screw . . . . . . . . . . . . . . . . . . . . . . . . 714-128 . . . . . . . . 3-11 Screw . . . . . . . . . . . . . . . . . . . . . . . . 714-145 . . . . . . . . 7-27 Screw . . . . . . . . . . . . . . . . . . . . . . . . 714-198 . . . . . . . . . 4-5 Screw . . . . . . . . . . . . . . . . . . . . . . . . 714-205 . . . . . . . . 8-13 Screw . . . . . . . . . . . . . . . . . . . . . . . . 716-137 . . . . . . . . . 3-9 Screw . . . . . . . . . . . . . . . . . . . . . . . . 724-230 . . . . . . . . . 3-5 Screw . . . . . . . . . . . . . . . . . . . . . . . . 743-030 . . . . . . . . 4-13 Screw . . . . . . . . . . . . . . . . . . . . . . . . 743-031 . . . . . . . . 4-13 Screw . . . . . . . . . . . . . . . . . . . . . . . . 760-069 . . . . . . . . 7-21 Screw . . . . . . . . . . . . . . . . . . . . . . . . 870-625/07 . . . . . 6-15 Seal Kit . . . . . . . . . . . . . . . . . . . . . . . 540-116/421 . . . . . 6-9 Seal Kit . . . . . . . . . . . . . . . . . . . . . . . 550-004/17 . . . . . 6-15 Seal Kit . . . . . . . . . . . . . . . . . . . . . . . 560-213/01 . . . . . . 6-7 Seal Kit . . . . . . . . . . . . . . . . . . . . . . . 870-764/01 . . . . . 6-17 Seal, Felt . . . . . . . . . . . . . . . . . . . . . . 671-012/03 . . . . . 2-11 Seal, Oil . . . . . . . . . . . . . . . . . . . . . . 530-638 . . . . . . . . 4-11 Seal, Oil . . . . . . . . . . . . . . . . . . . . . . 530-687 . . . . . . . . 4-13 Seal, Oil . . . . . . . . . . . . . . . . . . . . . . 560-204/10 . . . . . 6-11 Shaft and Flange Assembly. . . . . . . . . . 870-613/07 . . . . . 6-17 Shaft and Flange Assembly. . . . . . . . . . 870-613/07 . . . . . 6-19 Shaft, Bell Crank . . . . . . . . . . . . . . . . . 850-138-340 . . . . . . 7-7 Shaft, Bottom Link Weldment . . . . . . . . 850-138-966 . . . . . . 6-3 Shaft, Fork, Front, 6K . . . . . . . . . . . . . . 850-139-109 . . . . . 7-27 Shaft, Fork, Front, 8K . . . . . . . . . . . . . . 850-138-896 . . . . . 7-27 Shaft, Fork, Front . . . . . . . . . . . . . . . . . 850-138-836 . . . . . 7-15 Shaft, Output . . . . . . . . . . . . . . . . . . . 550-004/08 . . . . . 6-15 Shaft, Rear Link, Pull Rod, 6K . . . . . . . . 850-138-318 . . . . . 7-21 Shaft, Rear Link, Pull Rod, 8K . . . . . . . . 850-138-347 . . . . . 7-21 Shaft, Rear Link, Pull Rod . . . . . . . . . . . 850-138-318 . . . . . . 7-7 Shaft, Roller . . . . . . . . . . . . . . . . . . . . 828-001-335/006 . 2-19 Shaft, Roller . . . . . . . . . . . . . . . . . . . . 828-001-335/007 . 2-19 Shaft, Steering . . . . . . . . . . . . . . . . . . 870-613/06 . . . . . 6-19 Shaft, Truck Link . . . . . . . . . . . . . . . . . 850-138-231 . . . . . . 7-5 Shaft, Truck Link . . . . . . . . . . . . . . . . . 850-138-232 . . . . . . 7-5 Shaft, Wheel, Drive . . . . . . . . . . . . . . . 400-027 . . . . . . . . 4-11 Shaft, Wheel, Load . . . . . . . . . . . . . . . 850-135-634 . . . . . 7-29 Shaft, Wheel . . . . . . . . . . . . . . . . . . . 850-135-634 . . . . 7-19

A-5

04/01/02

Model - 019 - ELF® Rider Pallet Truck - Alphabetical Parts Index

Description

Part No.

Page

Description

Shaft, Wheel . . . . . . . . . . . . . . . . . . . 850-137-070. . . . . 7-33 Shaft, Wheel . . . . . . . . . . . . . . . . . . . 850-137-285 . . . . 7-31 Shell and Magnet Assembly . . . . . . . . . 570-253/363 . . . . 5-21 Shield Bearing . . . . . . . . . . . . . . . . . . 441-127 . . . . . . . 7-31 Shield, Bearing . . . . . . . . . . . . . . . . . . 671-041/15 . . . . . 2-13 Shim, Caster. . . . . . . . . . . . . . . . . . . . 850-138-244. . . . . . 2-9 Shim . . . . . . . . . . . . . . . . . . . . . . . . . 850-409/002 . . . . 4-11 Shim . . . . . . . . . . . . . . . . . . . . . . . . . 850-409/003 . . . . 4-11 Shim . . . . . . . . . . . . . . . . . . . . . . . . . 850-409/008 . . . . 4-11 Shim . . . . . . . . . . . . . . . . . . . . . . . . . 850-409/015 . . . . 4-11 Shim . . . . . . . . . . . . . . . . . . . . . . . . . 850-413/002 . . . . 4-11 Shim . . . . . . . . . . . . . . . . . . . . . . . . . 850-413/003 . . . . 4-11 Shim . . . . . . . . . . . . . . . . . . . . . . . . . 850-413/008 . . . . 4-11 Shim . . . . . . . . . . . . . . . . . . . . . . . . . 850-413/015 . . . . 4-11 Shoe Assembly . . . . . . . . . . . . . . . . . . 400-059/05 . . . . . 4-15 Shroud Assembly . . . . . . . . . . . . . . . . 671-015/12 . . . . . 2-11 Sleeve Bearing . . . . . . . . . . . . . . . . . . 7-460-004/006 . . 7-31 Sleeve, Bearing, 6K. . . . . . . . . . . . . . . 7-460-004/002 . . . 7-29 Sleeve, Bearing, 8K. . . . . . . . . . . . . . . 7-460-004/006 . . . 7-29 Sleeve, Eccentric, 6K . . . . . . . . . . . . . . 850-139-079. . . . . 7-21 Sleeve, Eccentric, 8K . . . . . . . . . . . . . . 850-139-198. . . . . 7-21 Sleeve, Expando . . . . . . . . . . . . . . . . . 611-070/005 . . . . . 5-5 Sleeve . . . . . . . . . . . . . . . . . . . . . . . . 853-032-065. . . . . 5-13 Slider. . . . . . . . . . . . . . . . . . . . . . . . . 850-138-301. . . . . 7-17 Snubber, Wire Assembly . . . . . . . . . . . 850-136-425/002 . . 5-6 Socket, Contact (J6). . . . . . . . . . . . . . . 1-012-452. . . . . . . . 5-7 Spacer, Bell Crank . . . . . . . . . . . . . . . 850-138-736. . . . . . 7-5 Spacer, Pipe. . . . . . . . . . . . . . . . . . . . 828-001-429/006 . 7-15 Spacer, Plate . . . . . . . . . . . . . . . . . . . 550-004/12 . . . . . 6-15 Spacer, Pull Rod . . . . . . . . . . . . . . . . . 360-067/001 . . . . 7-11 Spacer, Ram, Lift. . . . . . . . . . . . . . . . . 850-139-235. . . . . . 6-3 Spacer, Tube . . . . . . . . . . . . . . . . . . . 671-041/06 . . . . . 2-13 Spacer, Tube . . . . . . . . . . . . . . . . . . . 850-138-981. . . . . 7-27 Spacer, Wheel . . . . . . . . . . . . . . . . . . 671-041/09 . . . . . 2-13 Spacer. . . . . . . . . . . . . . . . . . . . . . . . 540-116/416 . . . . . 6-9 Spacer. . . . . . . . . . . . . . . . . . . . . . . . 771-033 . . . . . . . 7-31 Spacer. . . . . . . . . . . . . . . . . . . . . . . . 771-043 . . . . . . . 7-11 Spacer. . . . . . . . . . . . . . . . . . . . . . . . 771-137 . . . . . . . . 2-25 Spring, Compression . . . . . . . . . . . . . . 671-012/12 . . . . . 2-11 Spring, Compression . . . . . . . . . . . . . . 671-012/13 . . . . . 2-11 Spring, Hose Take up . . . . . . . . . . . . . 830-129 . . . . . . . . 4-17 Spring, Return . . . . . . . . . . . . . . . . . . 1-105-216/07 . . . . 5-11 Spring, Return . . . . . . . . . . . . . . . . . . 830-345 . . . . . . . . . 3-5 Spring, Return. . . . . . . . . . . . . . . . . . . 1-105-218/03 . . . . 5-9 Spring, Return. . . . . . . . . . . . . . . . . . . 400-059/06 . . . . . 4-15 Spring . . . . . . . . . . . . . . . . . . . . . . . . 830-185 . . . . . . . . . 4-5 Sprocket . . . . . . . . . . . . . . . . . . . . . . 401-165/001 . . . . 3-11 Standoff, Fuse . . . . . . . . . . . . . . . . . . . 1-074-104/001 . . . . 5-5 Stem, Valve . . . . . . . . . . . . . . . . . . . . 560-206/129 . . . . . 6-7 Strainer . . . . . . . . . . . . . . . . . . . . . . . 560-217/09 . . . . . . 6-7 Strap . . . . . . . . . . . . . . . . . . . . . . . . . 611-028 . . . . . . . . . 5-5 Strap . . . . . . . . . . . . . . . . . . . . . . . . . 611-029 . . . . . . . . . 3-7 Strap . . . . . . . . . . . . . . . . . . . . . . . . . 611-029 . . . . . . . . . 8-3 Strip, Magnetic . . . . . . . . . . . . . . . . . . 850-138-757. . . . . . 8-9 Strip, Terminal, 2 . . . . . . . . . . . . . . . . 1-030-001. . . . . . . . 5-6 Strip, Terminal . . . . . . . . . . . . . . . . . . 1-030-001. . . . . . . . 8-5 Suppresser Assembly . . . . . . . . . . . . . . 850-136-319. . . . . . 5-6 Switch, Lift Limit . . . . . . . . . . . . . . . . . 1-150-324. . . . . . . . 5-6 Switch Start Service Kit . . . . . . . . . . . . 560-213/06 . . . . . . 6-7 Switch, Actuator/Screw Assembly . . . . . 1-105-216/04 . . . . 5-11 Switch, Handle, Control Assembly. . . . . 114-020-346/001 . . 3-7

04/01/02

Part No.

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Switch, Handle, Control Assembly . . . . 114-020-346/002. . 3-7 Switch, Handle, Control Assembly . . . . 114-020-346/003. . 3-7 Switch, Handle, Control. . . . . . . . . . . . 7-590-006/001. . . . 3-7 Switch, Ignition Installation. . . . . . . . . . 850-136-586/001. 5-15 Switch, Ignition Installation. . . . . . . . . . 850-136-586/002. 5-15 Switch, Ignition Installation. . . . . . . . . . 850-136-586/003. 5-15 Switch, Ignition Installation. . . . . . . . . . 850-136-586/004. 5-15 Switch, Ignition Installation. . . . . . . . . . 850-136-586/005. 5-15 Switch, Key, 2 Position EE . . . . . . . . . . 223-000-916 . . . . 5-15 Switch, Key, 2 Position . . . . . . . . . . . . 1-150-392 . . . . . . 5-15 Switch, Key, 3 Position . . . . . . . . . . . . 1-150-391 . . . . . . 5-15 Switch, Rotary, 2 Position . . . . . . . . . . 1-150-376 . . . . . . 5-15 Switch, Rotary, 3 Position . . . . . . . . . . 1-150-380 . . . . . . 5-15 Switch . . . . . . . . . . . . . . . . . . . . . . . . 1-150-183 . . . . . . . 5-6 Switch . . . . . . . . . . . . . . . . . . . . . . . . 1-150-324 . . . . . . . 4-5 Switch . . . . . . . . . . . . . . . . . . . . . . . . 1-150-383 . . . . . . . 5-7 Tee, Branch, Male . . . . . . . . . . . . . . . 792-211/006 . . . . 6-3 Tee, Swivel Run . . . . . . . . . . . . . . . . . 792-480 . . . . . . . . 6-3 Throttle, Potentiometer . . . . . . . . . . . . . 1-120-098 . . . . . . . 5-6 Through Bolt. . . . . . . . . . . . . . . . . . . . 560-204/328 . . . . . 6-7 Tip Contact Kit . . . . . . . . . . . . . . . . . . 1-105-216/01. . . . 5-11 Tire . . . . . . . . . . . . . . . . . . . . . . . . . . 630-356/001 . . . . . 4-9 Tire . . . . . . . . . . . . . . . . . . . . . . . . . . 630-356/002 . . . . . 4-9 Tire . . . . . . . . . . . . . . . . . . . . . . . . . . 632-091/001 . . . . . 4-9 Tire . . . . . . . . . . . . . . . . . . . . . . . . . . 632-091/002 . . . . . 4-9 Tire . . . . . . . . . . . . . . . . . . . . . . . . . . 632-091/003 . . . . . 4-9 Tire . . . . . . . . . . . . . . . . . . . . . . . . . . 632-091/103 . . . . . 4-9 Tool, Maintenance, Programmable . . . . 950-180 . . . . . . . . 5-17 Tray, Tote . . . . . . . . . . . . . . . . . . . . . 850-138-472 . . . . 8-13 Tray, Tote . . . . . . . . . . . . . . . . . . . . . 850-138-472 . . . . . 8-9 Tubing, Polyflo . . . . . . . . . . . . . . . . . . 247-011/005 . . . . 6-3 Tubing, Polyflo . . . . . . . . . . . . . . . . . . 247-011/006 . . . . 6-3 Valve, Check Assembly . . . . . . . . . . . . 560-207/113 . . . . 6-7 Valve, Control, Flowl . . . . . . . . . . . . . . 560-206/123 . . . . . 6-7 Valve, Orbitrol Assembly . . . . . . . . . . . 850-200-027 . . . . . 2-7 Valve, Orbitrol Assembly . . . . . . . . . . . 850-200-027 . . . . 6-17 Valve, Orbitrol . . . . . . . . . . . . . . . . . . 870-764 . . . . . . . . 6-17 Valve, Relief . . . . . . . . . . . . . . . . . . . . 560-206/125 . . . . . 6-7 Washer, Compression. . . . . . . . . . . . . 671-015/19 . . . . . 2-11 Washer, External Tooth . . . . . . . . . . . . 774-116 . . . . . . . . . 5-6 Washer, Flat . . . . . . . . . . . . . . . . . . . 771-009 . . . . . . . . . 5-7 Washer, Flat . . . . . . . . . . . . . . . . . . . 771-016 . . . . . . . . 7-23 Washer, Flat . . . . . . . . . . . . . . . . . . . 771-019 . . . . . . . . 4-11 Washer, Flat . . . . . . . . . . . . . . . . . . . 771-027 . . . . . . . . 7-27 Washer, Flat . . . . . . . . . . . . . . . . . . . 771-033 . . . . . . . . 7-27 Washer, Flat . . . . . . . . . . . . . . . . . . . 771-043 . . . . . . . . 7-21 Washer, Flat . . . . . . . . . . . . . . . . . . . 771-116 . . . . . . . . . 3-3 Washer, Flat . . . . . . . . . . . . . . . . . . . 771-116 . . . . . . . . . 3-5 Washer, Flat . . . . . . . . . . . . . . . . . . . 771-116 . . . . . . . . 5-19 Washer, Flat . . . . . . . . . . . . . . . . . . . 771-116 . . . . . . . . . 8-3 Washer, Flat . . . . . . . . . . . . . . . . . . . 771-127 . . . . . . . . 2-19 Washer, Flat . . . . . . . . . . . . . . . . . . . 771-133 . . . . . . . . 7-23 Washer, Flat . . . . . . . . . . . . . . . . . . . 772-116 . . . . . . . . . 3-3 Washer, Flat . . . . . . . . . . . . . . . . . . . 772-119 . . . . . . . . . 3-3 Washer, Lock . . . . . . . . . . . . . . . . . . . 772-106 . . . . . . . . . 5-6 Washer, Lock . . . . . . . . . . . . . . . . . . . 772-115 . . . . . . . . . 4-7 Washer, Lock . . . . . . . . . . . . . . . . . . . 772-115 . . . . . . . . . 7-5 Washer, Lock . . . . . . . . . . . . . . . . . . . 772-116 . . . . . . . . 7-7 Washer, Lock . . . . . . . . . . . . . . . . . . . 772-116 . . . . . . . . . 3-5 Washer, Lock . . . . . . . . . . . . . . . . . . . 772-116 . . . . . . . . 5-19 Washer, Lock . . . . . . . . . . . . . . . . . . . 772-116 . . . . . . . . . 7-5

A-6

PDPM - 0222

Model - 019 - ELF® Rider Pallet Truck - Alphabetical Parts Index

Description

Part No.

Page

Description

Washer, Lock . . . . . . . . . . . . . . . . . . . 772-116 . . . . . . . . . 8-3 Washer, Lock . . . . . . . . . . . . . . . . . . . 772-116 . . . . . . . . . 8-5 Washer, Lock . . . . . . . . . . . . . . . . . . . 772-119 . . . . . . . . . 8-3 Washer, Lock . . . . . . . . . . . . . . . . . . . 772-123 . . . . . . . . . 2-9 Washer, Lock . . . . . . . . . . . . . . . . . . . 772-123 . . . . . . . . 7-19 Washer, Lock . . . . . . . . . . . . . . . . . . . 772-123 . . . . . . . . 7-29 Washer, Lock . . . . . . . . . . . . . . . . . . . 772-127 . . . . . . . . 7-11 Washer, Lock . . . . . . . . . . . . . . . . . . . 774-107 . . . . . . . . . 8-5 Washer, Lock . . . . . . . . . . . . . . . . . . . 774-123 . . . . . . . . . 3-5 Washer, Thrust . . . . . . . . . . . . . . . . . . 671-041/10 . . . . . 2-13 Washer . . . . . . . . . . . . . . . . . . . . . . . 5-018-006 . . . . . . . . 2-7 Washer . . . . . . . . . . . . . . . . . . . . . . . 5-018-006 . . . . . . . 4-17 Washer . . . . . . . . . . . . . . . . . . . . . . . 5-018-012 . . . . . . . 4-17 Washer . . . . . . . . . . . . . . . . . . . . . . . 671-012/06 . . . . . 2-11 Washer . . . . . . . . . . . . . . . . . . . . . . . 671-015/05 . . . . . 2-11 Washer . . . . . . . . . . . . . . . . . . . . . . . 771-007 . . . . . . . . . 5-6 Washer . . . . . . . . . . . . . . . . . . . . . . . 771-009 . . . . . . . . . 5-6 Washer . . . . . . . . . . . . . . . . . . . . . . . 771-012 . . . . . . . . . 5-6 Washer . . . . . . . . . . . . . . . . . . . . . . . 771-016 . . . . . . . . . 7-7 Washer . . . . . . . . . . . . . . . . . . . . . . . 771-016 . . . . . . . . 8-13 Washer . . . . . . . . . . . . . . . . . . . . . . . 771-023 . . . . . . . . 7-19 Washer . . . . . . . . . . . . . . . . . . . . . . . 771-023 . . . . . . . . 7-29 Washer . . . . . . . . . . . . . . . . . . . . . . . 771-023 . . . . . . . . . 2-7 Washer . . . . . . . . . . . . . . . . . . . . . . . 771-033 . . . . . . . . 7-19 Washer . . . . . . . . . . . . . . . . . . . . . . . 771-033 . . . . . . . . 7-29 Washer . . . . . . . . . . . . . . . . . . . . . . . 771-043 . . . . . . . . 7-27 Washer . . . . . . . . . . . . . . . . . . . . . . . 771-049 . . . . . . . . . 5-6 Washer . . . . . . . . . . . . . . . . . . . . . . . 771-049 . . . . . . . . . 5-6 Washer . . . . . . . . . . . . . . . . . . . . . . . 771-116 . . . . . . . . . 2-7 Washer . . . . . . . . . . . . . . . . . . . . . . . 771-116 . . . . . . . . 3-11 Washer . . . . . . . . . . . . . . . . . . . . . . . 771-116 . . . . . . . . . 5-5 Washer . . . . . . . . . . . . . . . . . . . . . . . 771-119 . . . . . . . . 4-17 Washer . . . . . . . . . . . . . . . . . . . . . . . 771-123 . . . . . . . . . 2-9 Washer . . . . . . . . . . . . . . . . . . . . . . . 771-152 . . . . . . . . 3-11 Washer . . . . . . . . . . . . . . . . . . . . . . . 771-152 . . . . . . . . . 4-5 Washer . . . . . . . . . . . . . . . . . . . . . . . 771-153 . . . . . . . . . 3-5 Washer . . . . . . . . . . . . . . . . . . . . . . . 771-155 . . . . . . . . 7-15 Washer . . . . . . . . . . . . . . . . . . . . . . . 771-156 . . . . . . . . 7-31 Washer . . . . . . . . . . . . . . . . . . . . . . . 771-156 . . . . . . . . 7-33 Washer . . . . . . . . . . . . . . . . . . . . . . . 771-173 . . . . . . . . . 2-7 Washer . . . . . . . . . . . . . . . . . . . . . . . 771-506 . . . . . . . . 4-13 Washer . . . . . . . . . . . . . . . . . . . . . . . 772-023 . . . . . . . . 6-19 Washer . . . . . . . . . . . . . . . . . . . . . . . 772-112 . . . . . . . . . 5-5 Washer . . . . . . . . . . . . . . . . . . . . . . . 772-115 . . . . . . . . 8-13 Washer . . . . . . . . . . . . . . . . . . . . . . . 772-116 . . . . . . . . . 2-7 Washer . . . . . . . . . . . . . . . . . . . . . . . 772-116 . . . . . . . . 3-11 Washer . . . . . . . . . . . . . . . . . . . . . . . 772-116 . . . . . . . . . 5-5

PDPM - 0222

Part No.

Page

Washer . . . . . . . . . . . . . . . . . . . . . . . 772-119 . . . . . . . . . 2-7 Washer . . . . . . . . . . . . . . . . . . . . . . . 772-119 . . . . . . . . 4-17 Washer . . . . . . . . . . . . . . . . . . . . . . . 772-119 . . . . . . . . . 5-5 Washer . . . . . . . . . . . . . . . . . . . . . . . 772-119 . . . . . . . . 6-11 Washer . . . . . . . . . . . . . . . . . . . . . . . 772-123 . . . . . . . . . 2-7 Washer . . . . . . . . . . . . . . . . . . . . . . . 772-123 . . . . . . . . . 4-5 Washer . . . . . . . . . . . . . . . . . . . . . . . 772-127 . . . . . . . . 8-13 Washer . . . . . . . . . . . . . . . . . . . . . . . 774-007 . . . . . . . . . 3-5 Washer . . . . . . . . . . . . . . . . . . . . . . . 774-123 . . . . . . . . . 4-5 Washer . . . . . . . . . . . . . . . . . . . . . . . 774-254 . . . . . . . . . 4-5 Wheel, Drive Assembly, Black Rubber . . 850-138-837/001 . . 4-7 Wheel, Drive Assembly, White Rubber, Non Marking . . . . . . . . . . . . . . . . . . . 850-138-837/002 . . 4-7 Wheel, Drive Assembly . . . . . . . . . . . . 850-138-837/001 . . 4-9 Wheel, Drive Assembly . . . . . . . . . . . . 850-138-837/002 . . 4-9 Wheel, Load Assembly. . . . . . . . . . . . . Ref . . . . . . . . . . . . 7-15 Wheel, Load Assembly. . . . . . . . . . . . . Ref . . . . . . . . . . . . 7-23 Wheel, Load Assembly. . . . . . . . . . . . . Ref . . . . . . . . . . . . 7-27 Wheel, Load. . . . . . . . . . . . . . . . . . . . 632-069/002 . . . . 7-19 Wheel, Load. . . . . . . . . . . . . . . . . . . . 632-069/002 . . . . 7-29 Wheel, Load. . . . . . . . . . . . . . . . . . . . 632-069/003 . . . . 7-19 Wheel, Load. . . . . . . . . . . . . . . . . . . . 632-069/003 . . . . 7-29 Wheel, Load. . . . . . . . . . . . . . . . . . . . 632-069/007 . . . . 7-29 Wheel, Load. . . . . . . . . . . . . . . . . . . . 632-069/103 . . . . 7-19 Wheel, Load. . . . . . . . . . . . . . . . . . . . 632-069/103 . . . . 7-29 Wheel, Load. . . . . . . . . . . . . . . . . . . . 632-071/002 . . . . 7-33 Wheel, Load. . . . . . . . . . . . . . . . . . . . 632-071/003 . . . . 7-33 Wheel, Load. . . . . . . . . . . . . . . . . . . . 632-071/007 . . . . 7-33 Wheel, Load. . . . . . . . . . . . . . . . . . . . 632-071/103 . . . . 7-33 Wheel, Load. . . . . . . . . . . . . . . . . . . . 632-076/002 . . . . 7-31 Wheel, Load. . . . . . . . . . . . . . . . . . . . 632-076/003 . . . . 7-31 Wheel, Load. . . . . . . . . . . . . . . . . . . . 632-076/007 . . . . 7-31 Wheel, Load. . . . . . . . . . . . . . . . . . . . 632-076/103 . . . . 7-31 Wheel, Load. . . . . . . . . . . . . . . . . . . . 632-157/002 . . . . 7-19 Wheel, Load. . . . . . . . . . . . . . . . . . . . 632-157/002 . . . . 7-29 Wheel, Load. . . . . . . . . . . . . . . . . . . . 632-157/007 . . . . 7-19 Wheel, Load. . . . . . . . . . . . . . . . . . . . 632-157/007 . . . . 7-29 Wheel, Load. . . . . . . . . . . . . . . . . . . . 632-157/103 . . . . 7-19 Wheel, Load. . . . . . . . . . . . . . . . . . . . 632-157/103 . . . . 7-29 Wheel, Load. . . . . . . . . . . . . . . . . . . . 632-069/007 . . . . 7-19 Wheel, Steer Assembly . . . . . . . . . . . . 828-004-686 . . . . . . 3-9 Wheel, Steer Assembly . . . . . . . . . . . . 850-004-686 . . . . . 2-25 Wheel, Steer. . . . . . . . . . . . . . . . . . . . 828-004-687 . . . . . . 3-9 Wheel . . . . . . . . . . . . . . . . . . . . . . . . 632-421/CR7 . . . . 2-11 Wheel . . . . . . . . . . . . . . . . . . . . . . . . 671-041/07 . . . . . 2-13 Wire, Auxiliary Assembly . . . . . . . . . . . 850-136-998 . . . . . . 8-5 Yoke Weldment . . . . . . . . . . . . . . . . . 671-012/02 . . . . . 2-11

A-7

04/01/02

Model - 019 - ELF® Rider Pallet Truck - Alphabetical Parts Index

04/01/02

A-8

PDPM - 0222

Model - 019 - ELF® Rider Pallet Truck - Numerical Parts Index

APPENDIX B Part No.

Description

Numerical Parts Index Page

Part No.

030-306-022/527 .....Hose Assembly ................................. 6-17 030-306-025/027 .....Hose Assembly ................................. 6-17 030-306-030/028 .....Hose Assembly ................................. 6-17 030-504-010/003 .....Hose Assembly .................................. 6-3 030-504-021/003 .....Hose Assembly .................................. 6-3 030-602-078/004 .....Hose Assembly ................................... 2-7 100-027-815/004 .....Bracket, Mounting............................... 2-7 1-012-339/005 .........Connector .......................................... 3-7 1-012-430/001 .........Pin, Connector ................................... 3-7 1-012-434/008 .........Connector (P6) ................................... 5-6 1-012-435 .................Pin, Contact ....................................... 5-7 1-012-450/004 .........Connector (J6) .................................... 5-7 1-012-451 .................Pin, Contact (J6) ................................. 5-7 1-012-452 .................Socket, Contact (J6) ............................ 5-7 1-012-459/001 .........Plug, Sealing (J6) ................................ 5-7 1-030-001 .................Strip, Terminal ................................... 8-5 1-030-001 .................Strip, Terminal, 2 ................................ 5-6 1-030-002 .................Insulator............................................. 8-5 1-030-002 .................Insulator, Strip, Terminal 2.................... 5-6 1-074-104/001 .........Standoff, Fuse..................................... 5-5 1-100-010 .................Relay ................................................ 5-6 1-105-216/01 ...........Tip Contact Kit.................................. 5-11 1-105-216/04 ...........Switch, Actuator/Screw Assembly....... 5-11 1-105-216/05 ...........Cover, Top ....................................... 5-11 1-105-216/06 ...........Screw, Top Cover.............................. 5-11 1-105-216/06 ...........Screw, Top Cover................................ 5-9 1-105-216/07 ...........Spring, Return ................................. 5-11 1-105-216/09 ...........Magnet & Frame............................... 5-11 1-105-216 .................Contactor Assembly .......................... 5-11 1-105-216 .................Contactor, Field Weakening ................. 5-6 1-105-218/01 ...........Hardware Kit .................................... 5-9 1-105-218/02 ..........Cover, Top, Assembled ....................... 5-9 1-105-218/03 ..........Spring, Return .................................... 5-9 1-105-218/04 ...........Contact, Moving Assembly................... 5-9 1-105-218/05 ...........Contact, Normally Closed Fixed , ................................Assembled ........................................ 5-9 1-105-218/06 ..........Insulator, Contact , ................................Normally Closed Fixed ....................... 5-9 1-105-218/07 ...........Peg, Contact, ................................Normally Closed Fixed ....................... 5-9 1-105-218/08 ...........Coil and Frame, Assembled, ................................without Bracket ................................... 5-9 1-105-218/09 ..........Braket Kit ........................................... 5-9 1-105-218 .................Contactor Assembly, ................................Forward/Reverse ................................ 5-9 1-105-218 .................Contactor, Forward/Reverese............... 5-5 1-113-008 .................Resistor, Field Weakening .................... 5-6 1-120-098 .................Potentiometer, Throttle ......................... 5-7 1-120-098 .................Potentiometer, Throttle.......................... 5-6 114-006-569/057 .....Chain ............................................... 2-7 114-009-192 .............Pedal, Brake Weldment ..................... 4-17 114-009-503 .............Plate, Motor Specification .................. 2-25 114-020-346/001 .....Switch, Handle, Control Assembly ........ 3-7 114-020-346/002 .....Switch, Handle, Control Assembly ........ 3-7 114-020-346/003 .....Switch, Handle, Control Assembly ........ 3-7 1-150-183 .................Switch ............................................... 5-6 1-150-324 .................Switch ............................................... 4-5 1-150-324 .................Switch, Lift Limit .................................. 5-6 1-150-376 .................Switch, Rotary, 2 Position................... 5-15 1-150-380 .................Switch, Rotary, 3 Position................... 5-15 1-150-383 .................Switch ............................................... 5-7 1-150-386 .................Boot .................................................. 5-6 1-150-386 .................Boot .................................................. 5-7 1-150-391 .................Switch, Key, 3 Position ...................... 5-15

PDPM - 0222

Description

Page

1-150-392................. Switch, Key, 2 Position ...................... 5-15 1-187-101................. Controller, Motor ............................... 5-5 154-010-242............. Diode Assembly ................................. 5-6 223-000-916............. Switch, Key, 2 Position EE.................. 5-15 247-011/005 ........... Tubing, Polyflo ................................... 6-3 247-011/006 ........... Tubing, Polyflo .................................. 6-3 360-028/001 ........... Guard, Cable .................................. 2-25 360-037/001 ........... Roller, 6 K ....................................... 7-23 360-037/003 ........... Roller, 8 K ....................................... 7-23 360-067/001 ........... Spacer, Pull Rod ............................... 7-11 400-004 ................... Shaft, Wheel, Drive .......................... 4-11 400-059/02 ............. Cam .............................................. 4-15 400-059/04 ............. Clip ............................................... 4-15 400-059/05 ............. Shoe Assembly ................................ 4-15 400-059/06 ............. Spring, Return ................................. 4-15 400-059/94 ............. Lever .............................................. 4-15 400-060/01 ............. Plate, Backing ................................. 4-15 400-060 ................... Brake Assembly................................ 4-15 400-060 ................... Brake Shoe Assembly.......................... 4-5 400-139 ................... Gear, Helical Pinion ......................... 4-11 400-140 ................... Gear, Helical .................................. 4-11 401-165/001 ........... Sprocket .......................................... 3-11 402-013 ................... Reservoir ......................................... 6-13 411-511/021 ........... Decal, Raymond............................... 2-25 411-511/039 ........... Decal, Raymond............................... 2-25 411-534 ................... Decal, Emergency Disconnect ............ 2-25 411-552 ................... Decal, Warning, Charger .................. 2-25 411-582 ................... Decal, Made In Canada.................... 2-25 411-587/001 ........... Decal, No Riding.............................. 2-25 411-633 ................... Decal, Warning, Charger .................. 2-25 411-637/002 ........... Decal, Emergency Disconnect ............ 2-25 411-680 ................... Decal, Operator Instructions Manual ... 2-25 411-681 ................... Decal, Manual Replacement .............. 2-25 411-773 ................... Decal, No Riding.............................. 2-25 411-826 ................... Decal ................................................ 8-5 411-873 ................... Decal, ELF®, Rider ............................ 2-25 412-093 ................... Decal, ISO 9001.............................. 2-25 412-425 ................... Decal, Warning, High Speed ............. 2-25 412-525 ................... Decal, Fault Code............................. 2-25 412-526 ................... Decal, Installation Checkout ............... 2-25 412-582 ................... Decal, Control.................................. 2-25 412-657 ................... Decal, 3 Position .............................. 5-15 412-658 ................... Decal, 2 Position .............................. 5-15 412-829 ................... Decal, Specification Lower Lift, ................................ U.S. ................................................ 2-25 412-831 ................... Decal, Specification Lower Lift, ................................ Canadian ........................................ 2-25 412-887 ................... Decal, Warning, Operation, English ... 2-25 412-888 ................... Decal, Warning, Operation ............... 2-25 412-899 ................... Decal, Lubrication............................. 2-25 412-900 ................... Decal, Lubrication............................. 2-25 441-015 ................... Bearing ........................................... 7-29 441-015 ................... Bearing ........................................... 7-33 441-015 ................... Bearing, Non-Shielded ..................... 7-19 441-127 ................... Bearing ........................................... 2-11 441-127 ................... Bearing ........................................... 7-29 441-127 ................... Bearing ........................................... 7-33 441-127 ................... Bearing, Shield ............................... 7-19 441-127 ................... Bearing, Shield ................................ 7-31 442-205 ................... Bearing, Commutator End.................... 6-7 442-210 ................... Bearing, Drive End ............................. 6-7 447-043 ................... Bearing .......................................... 4-11 447-104 ................... Bearing .......................................... 4-11 447-105 ................... Bearing .......................................... 4-11

B-1

04/01/02

Model - 019 - ELF® Rider Pallet Truck - Numerical Parts Index

Part No.

Description

Page

Part No.

460-654 ................... Bearing, Self Aligning..........................3-5 462-068 ................... Bushing, Flanged ................................3-5 462-230 ................... Bushing, Flanged ..............................7-31 500-427/100 ........... Pump, Auxiliary ................................6-11 530-426 ................... O-Ring ...............................................3-7 530-638 ................... Seal, Oil .........................................4-11 530-687 ................... Seal, Oil .........................................4-13 540-047/417 ........... Nut....................................................6-9 540-068/417 ........... Ring, Retaining, Internal .......................6-9 540-068/418 ........... Ring, Retaining, External ......................6-9 540-116/400 ........... Cylinder, Lift .......................................6-9 540-116/411 ........... Housing, Barrel Weldment....................6-9 540-116/412 ........... Piston, Machined ................................6-9 540-116/413 ........... Rod, Piston Weldment ..........................6-9 540-116/414 ........... Gland, Machined................................6-9 540-116/416 ........... Spacer ...............................................6-9 540-116/421 ........... Seal Kit .............................................6-9 540-116 ................... Cylinder, Hydraulic .............................6-3 550-004/03 ............. Flange, Mounting ..............................6-15 550-004/06 ............. Bearing, Race, Thrust ........................6-15 550-004/07 ............. Bearing, Needle, Thrust ....................6-15 550-004/08 ............. Shaft, Output ...................................6-15 550-004/12 ............. Spacer, Plate ....................................6-15 550-004/14 ............. Cap, End ........................................6-15 550-004/17 ............. Seal Kit ............................................6-15 560-204/10 ............. Seal, Oil .........................................6-11 560-204/328 ........... Bolt, Through ......................................6-7 560-206/123 ........... Valve, Control, Flow ............................6-7 560-206/125 ........... Valve, Relief........................................6-7 560-206/129 ........... Stem, Valve .......................................6-7 560-206/131 ........... Pump Assembly, Lift .............................6-7 560-206/135 ........... Plug, Vent with Micron Filter .................6-7 560-207/113 ........... Valve, Check Assembly ........................6-7 560-207/114 ........... Coil, 24 Volt ......................................6-7 560-213/01 ............. Seal Kit ..............................................6-7 560-213/03 ............. Motor ................................................6-7 560-213/04 ............. Adapter Kit.........................................6-7 560-213/05 ............. Reservoir Kit with Tubes .......................6-7 560-213/06 ............. Switch, Start, Service Kit ......................6-7 560-213/07 ............. Brush Set (Holder & Springs).................6-7 560-217/09 ............. Strainer..............................................6-7 560-217 ................... Pump & Motor, Lift Assembly.................6-3 560-217 ................... Pump & Motor, Lift Assembly.................6-7 570-206/02 ............. Bearing............................................5-23 570-210/05 ............. Bearing, Drive End ............................5-21 570-214/512 ........... Ring, Retaining ................................5-23 570-237/213 ........... End Bell, Front ..................................5-21 570-237/218 ........... Brush Set..........................................5-21 570-252/517 ........... Brush (4 per).....................................5-23 570-253/350 ........... Motor, Auxiliary................................5-21 570-253/362 ........... End Bell, Rear Assembly.....................5-21 570-253/363 ........... Shell and Magnet Assembly ...............5-21 570-253 ................... Motor, Auxiliary................................6-11 570-325/511 ........... Armature & Fan Assembly ..................5-23 570-325/512 ........... Field Coil Kit.....................................5-23 570-388/512 ........... Commutator, End Head......................5-23 570-446/516 ........... Brush Spring (4) ................................5-23 570-446/521 ........... Lead Assembly Kit .............................5-23 570-449/514 ........... Brush Box Assembly...........................5-23 570-450/511 ........... Fan..................................................5-23 570-867/500 ........... Motor, Drive .....................................5-23 570-867/500 ........... Motor, Drive, 24 Volt .........................4-13 590-004/01 ............. Key .................................................5-15 590-004/01 ............. Key .................................................5-15 590-507 ................... Fuse, 10 Amp .....................................8-5 590-514 ................... Fuse, 15 Amp (FU3) ............................5-5 590-587/105 ........... Fuse, 80 Amp (FU4) ............................5-6 590-587/109 ........... Fuse, 150 Amp (FU1) ..........................5-6

04/01/02

Description

Page

590-587/113............Fuse, 250 Amp (FU2) .......................... 5-5 590-628/001............Horn, Alarm ....................................... 8-3 590-640/001............Horn Assembly, 24 Volt ..................... 5-19 590-701....................Connector, Battery ........................... 5-13 590-732....................Handle, Release ............................... 2-25 611-028....................Strap ................................................. 5-5 611-029....................Strap ................................................. 3-7 611-029....................Strap ................................................. 8-3 611-044....................Mount, Strap ...................................... 5-5 611-070/005............Sleeve, Expando................................. 5-5 630-356/001............Tire ................................................... 4-9 630-356/002............Tire ................................................... 4-9 632-069/002............Wheel, Load ................................... 7-19 632-069/002............Wheel, Load ................................... 7-29 632-069/003............Wheel, Load ................................... 7-19 632-069/003............Wheel, Load ................................... 7-29 632-069/007............Wheel, Load ................................... 7-19 632-069/007............Wheel, Load ................................... 7-29 632-069/103............Wheel, Load ................................... 7-19 632-069/103............Wheel, Load ................................... 7-29 632-071/002............Wheel, Load ................................... 7-33 632-071/003............Wheel, Load ................................... 7-33 632-071/007............Wheel, Load ................................... 7-33 632-071/103............Wheel, Load ................................... 7-33 632-076/002............Wheel, Load .................................... 7-31 632-076/003............Wheel, Load .................................... 7-31 632-076/007............Wheel, Load .................................... 7-31 632-076/103............Wheel, Load .................................... 7-31 632-091/001............Tire ................................................... 4-9 632-091/002............Tire ................................................... 4-9 632-091/003............Tire ................................................... 4-9 632-091/103............Tire ................................................... 4-9 632-157/002............Wheel, Load ................................... 7-19 632-157/002............Wheel, Load ................................... 7-29 632-157/007............Wheel, Load ................................... 7-19 632-157/007............Wheel, Load ................................... 7-29 632-157/103............Wheel, Load ................................... 7-19 632-157/103............Wheel, Load ................................... 7-29 632-421/CR7............Wheel ............................................. 2-11 671-012/001............Caster Assembly .............................. 2-11 671-012/001............Caster Assembly ................................. 2-9 671-012/02..............Yoke Weldment ................................ 2-11 671-012/03..............Seal, Felt ......................................... 2-11 671-012/04..............Bearing, Thrust ................................. 2-11 671-012/07..............Bearing, Cup.................................... 2-11 671-012/08..............Bearing, Cone .................................. 2-11 671-012/12..............Spring, Compression ......................... 2-11 671-012/13..............Spring, Compression ......................... 2-11 671-012/14..............Locator, Spring ................................. 2-11 671-012/16..............Bushing ........................................... 2-11 671-012/17..............Pin Hinge Assembly .......................... 2-11 671-012/22..............Fitting, Grease.................................. 2-11 671-015/07..............Pin, Roll ........................................... 2-11 671-015/08..............Cap, Hub ........................................ 2-11 671-015/101............Plate Assembly ................................ 2-11 671-015/12..............Shroud Assembly .............................. 2-11 671-015/15..............Pin Hinge Assembly ......................... 2-11 671-015/16..............Axle Assembly.................................. 2-11 671-015/17..............Axle Assembly.................................. 2-11 671-015/18..............Pin, Roll ........................................... 2-11 671-041/01..............Housing ........................................... 2-13 671-041/02..............Plate, Base ...................................... 2-13 671-041/03..............Block, Torsion .................................. 2-13 671-041/05..............Arm, Wheel Mounting ...................... 2-13 671-041/06..............Spacer, Tube .................................... 2-13 671-041/07..............Wheel ............................................. 2-13 671-041/08..............Bearing, Wheel ................................ 2-13 671-041/09..............Spacer, Wheel ................................. 2-13

B-2

PDPM - 0222

Model - 019 - ELF® Rider Pallet Truck - Numerical Parts Index

Part No.

Description

Page

Part No.

671-041/10..............Washer, Thrust.................................. 2-13 671-041/11..............Bearing, Thrust ................................. 2-13 671-041/12..............O-Ring............................................. 2-13 671-041/13..............Bearing, Cup.................................... 2-13 671-041/14..............Bearing, King Pin.............................. 2-13 671-041/15..............Shield, Bearing................................. 2-13 671-041/16..............Nut, King Pin.................................... 2-13 671-041/17..............Pin, King.......................................... 2-13 671-041/18..............Axle, Wheel..................................... 2-13 671-041/19..............Bolt Assembly .................................. 2-13 671-041/20..............Fitting, Grease ................................. 2-13 671-041/21..............Nut, Lock ......................................... 2-13 671-042/04..............Plate, Adjusting ............................... 2-13 671-042/22..............Bolt Assembly .................................. 2-13 671-042....................Caster Assembly ................................. 2-9 671-042....................Caster Assembly, Standard ................ 2-13 680-816....................Link, Offset......................................... 2-7 680-817....................Link, Chain, Connector ........................ 2-7 701-062....................Screw................................................ 8-5 701-066....................Screw................................................ 8-5 701-246....................Screw.............................................. 8-13 701-314....................Screw................................................ 5-6 701-314....................Screw................................................ 5-7 710-008....................Screw................................................ 8-5 710-010....................Bolt ................................................... 7-7 710-010....................Screw................................................ 7-5 710-012....................Screw.............................................. 7-23 710-127....................Screw ............................................... 6-3 710-127....................Screw.............................................. 6-19 710-127....................Screw.............................................. 7-19 710-129....................Fitting .............................................. 3-11 710-132....................Screw.............................................. 7-29 710-242....................Screw................................................ 7-5 710-252....................Screw................................................ 4-7 710-399....................Screw.............................................. 8-13 714-071....................Screw.............................................. 7-17 714-145....................Screw.............................................. 7-27 714-205....................Screw.............................................. 8-13 716-008....................Bolt, Shoulder ................................... 7-27 7-441-201/002 .........Bearing .......................................... 4-13 7-460-001/001 .........Bearing, Sleeve ............................... 7-11 7-460-004/001 .........Bearing, Sleeve ................................ 7-23 7-460-004/002 .........Bearing, Sleeve ............................... 7-19 7-460-004/002 .........Sleeve, Bearing, 6K .......................... 7-29 7-460-004/003 .........Bearing, Sleeve ................................ 7-23 7-460-004/004 .........Bearing, Sleeve ............................... 7-11 7-460-004/004 .........Bearing, Sleeve ................................ 7-23 7-460-004/005 .........Bearing, Sleeve ................................ 7-21 7-460-004/005 .........Bearing, Sleeve .................................. 7-7 7-460-004/006 .........Bearing, Sleeve ................................ 7-31 7-460-004/006 .........Sleeve, Bearing, 8K .......................... 7-29 7-460-004/008 .........Bearing, Sleeve ................................ 7-23 7-460-005/001 .........Bushing ............................................. 7-5 7-460-005/002 .........Bushing ............................................. 7-5 750-006....................Nut .................................................. 7-5 750-036....................Nut ................................................... 5-6 750-036....................Nut ................................................... 5-7 750-049....................Nut ................................................. 8-13 750-234....................Nut ................................................ 7-27 750-446....................Nut ................................................ 7-11 7-590-006/001 .........Switch, Handle, Control....................... 3-7 760-006....................Nut ................................................ 7-17 760-006....................Nut, Lock ......................................... 8-13 760-069....................Screw.............................................. 7-21 761-944....................Nut ................................................. 8-13 771-016....................Washer ............................................. 7-7 771-016....................Washer ........................................... 8-13 771-016....................Washer, Flat..................................... 7-23

PDPM - 0222

Description

Page

771-023 ................... Washer .......................................... 7-19 771-023 ................... Washer .......................................... 7-29 771-027 ................... Washer, Flat .................................... 7-27 771-033 ................... Spacer ........................................... 7-31 771-033 ................... Washer .......................................... 7-19 771-033 ................... Washer .......................................... 7-29 771-033 ................... Washer, Flat .................................... 7-27 771-043 ................... Spacer ........................................... 7-11 771-043 ................... Washer .......................................... 7-27 771-043 ................... Washer, Flat .................................... 7-21 771-133 ................... Washer, Flat .................................... 7-23 771-137 ................... Spacer ............................................ 2-25 771-152 ................... Washer ............................................. 4-5 771-155 ................... Washer .......................................... 7-15 771-156 ................... Washer .......................................... 7-31 771-156 ................... Washer ........................................... 7-33 772-023 ................... Washer ........................................... 6-19 772-115 ................... Washer ........................................... 8-13 772-115 ................... Washer, Lock ..................................... 7-5 772-116 ................... Washer, Lock ..................................... 7-5 772-116 ................... Washer, Lock ..................................... 7-7 772-116 ................... Washer, Lock ..................................... 8-5 772-123 ................... Washer, Lock ................................... 7-19 772-123 ................... Washer, Lock ................................... 7-29 772-127 ................... Washer ........................................... 8-13 772-127 ................... Washer, Lock ................................... 7-11 774-107 ................... Washer, Lock ..................................... 8-5 780-330/001 ........... Bearing, Sleeve, Grooved.................... 7-7 780-330/002 ........... Bearing, Sleeve, Grooved.................. 7-21 782-320 ................... Bushing, Reducing ........................... 6-13 782-405 ................... Plug, Vent ....................................... 4-11 782-416 ................... Plug, Hex ........................................ 4-11 782-426 ................... Plug, Pipe ....................................... 4-11 7-850-100/015......... Key, Woodruff.................................. 4-13 790-002 ................... Connector, Male .............................. 6-11 790-421 ................... Elbow ............................................. 6-13 792-211/006 ........... Tee, Branch, Male .............................. 6-3 792-212/009 ........... Elbow, 90 Degree, Male .................... 6-3 792-311 ................... Elbow ............................................. 6-17 792-350 ................... Elbow ............................................... 4-5 792-358 ................... Elbow ............................................. 6-11 792-391 ................... Connector, Hydraulic ........................ 4-17 792-444 ................... Cap, Tube ...................................... 6-11 792-478 ................... Elbow, 45 Degree ............................. 6-3 792-480 ................... Tee, Swivel Run ................................. 6-3 792-514 ................... Elbow, 90 Degree, Swivel ................... 6-3 792-521 ................... Elbow, 90 Degree, O-ring ................... 6-3 792-529 ................... Elbow, Swivel .................................. 6-17 792-568 ................... O-Ring, Connector, Male .................... 6-3 792-637 ................... Adaptor,Pipe, O.R.B. X FE. .................. 6-3 792-641 ................... Fitting.............................................. 4-17 810-488/014 ........... Ring, Push on Retainer....................... 2-19 810-745 ................... Pin, Roll........................................... 7-21 810-745 ................... Pin, Roll............................................. 7-7 810-746 ................... Pin, Roll........................................... 7-27 810-747 ................... Pin, Spiral........................................ 7-29 810-747 ................... Pin, Spring ...................................... 7-19 810-762 ................... Pin ................................................. 7-31 810-763 ................... Pin, Roll............................................. 7-5 810-910 ................... Pin, Cotter ......................................... 4-5 811-145 ................... Pin, Roll........................................... 7-15 811-326 ................... Clamp, Cable .................................... 5-5 811-932/001 ........... Clamp, Hose ................................... 4-17 812-000-177............. Rod, Push .......................................... 4-5 820-611/001 ........... Hose ............................................... 4-17 828-001-335/006..... Shaft, Roller ..................................... 2-19 828-001-335/007..... Shaft, Roller ..................................... 2-19 828-001-429/006..... Pipe, Spacer .................................... 2-19

B-3

04/01/02

Model - 019 - ELF® Rider Pallet Truck - Numerical Parts Index

Part No.

Description

Page

Part No.

828-001-429/006 .... Spacer, Pipe .....................................7-15 828-001-429/010 .... Pipe, Spacer.....................................2-19 828-001-514 ............ Clevis Weldment .................................4-5 828-004-080 ............ Plug, Filler .......................................4-11 828-004-287 ............ Pad, Back.........................................2-25 828-004-686 ............ Wheel, Steer Assembly ........................3-9 828-004-687 ............ Wheel, Steer ......................................3-9 828-005-547 ............ Ring Set Kit.......................................4-11 828-005-714 ............ Knob, Steer ........................................3-9 828-005-716 ............ Plug, Center .......................................3-9 828-006-317 ............ Ring, 1.75" ID ....................................5-6 828-006-667 ............ Bracket, Reservoir .............................4-17 828-006-726 ............ Roller, Battery ...................................2-19 828-006-727/ .......... Roller, Battery Assembly .....................2-19 828-006-727/010 .... Roller, Battery Assembly .....................2-17 828-006-727/012 .... Roller, Battery Assembly ....................2-17 828-006-843 ............ Pocket, Manual .................................2-25 830-129 ................... Spring, Hose Take up ........................4-17 830-185 ................... Spring ...............................................4-5 830-345 ................... Spring, Return ....................................3-5 840-018 ................... Fitting, Grease .................................7-31 840-018 ................... Fitting, Grease ..................................7-19 840-018 ................... Fitting, Grease ..................................7-23 840-018 ................... Fitting, Grease ..................................7-29 840-018 ................... Fitting, Grease, 65 Degree ................7-11 840-018 ................... Fitting, Grease, 65 Degree, 1/8" PTF .7-21 840-018 ................... Fitting, Grease, 65 Degree, 1/8" PTF ...7-7 840-030 ................... Fitting, Grease ....................................7-5 840-033 ................... Fitting, Grease .................................7-11 840-033 ................... Fitting, Grease ..................................7-23 840-033 ................... Fitting, Grease ....................................7-5 840-033 ................... Fitting, Grease, Straight .....................7-19 840-033 ................... Fitting, Grease, Straight .....................7-29 840-035 ................... Fitting, Grease ..................................7-23 840-038 ................... Fitting, Grease .................................4-11 840-059 ................... Fitting, Grease .................................4-11 841-111 ................... Fitting, Grease .................................7-31 841-111 ................... Fitting, Grease .................................7-33 850-004-686 ............ Wheel, Steer Assembly ......................2-25 850-010-110 ............ Pad, Locking.......................................4-5 850-017 ................... Ball 9/16.........................................4-11 850-111 ................... Key .................................................6-19 850-111 ................... Key, Woodruff ..................................2-25 850-113 ................... Key, Woodruff .................................6-15 850-135-024 ............ Pin, Eccentric ...................................7-11 850-135-429 ............ Cover .............................................4-11 850-135-634 ............ Shaft, Wheel ...................................7-19 850-135-634 ............ Shaft, Wheel, Load ...........................7-29 850-135-746 ............ Bracket, Switch ...................................5-6 850-135-946 ............ Gear, Potentiometer.............................3-5 850-136-319 ............ Suppresser Assembly ...........................5-6 850-136-425/002 .... Snubber, Wire Assembly......................5-6 850-136-586/001 .... Switch, Ignition Installation .................5-15 850-136-586/002 .... Switch, Ignition Installation .................5-15 850-136-586/003 .... Switch, Ignition Installation .................5-15 850-136-586/004 .... Switch, Ignition Installation .................5-15 850-136-586/005 .... Switch, Ignition Installation .................5-15 850-136-840 ............ Bar, Bus (B- CTRL To BATT) ....................5-5 850-136-844 ............ Bar, Bus (M1-4 To M2-1) ......................5-6 850-136-845 ............ Bar, Bus (M2-2 To Resistor) ...................5-6 850-136-846 ............ Bar, Bus (B+ CTRL To M1-1) ..................5-5 850-136-847 ............ Bar, Bus (A2 CTRL To M1-3).................5-5 850-136-854 ............ Diode Assembly ..................................5-6 850-136-863 ............ Block, Fuse ........................................5-5 850-136-863 ............ Block, Fuse ........................................8-5 850-136-884 ............ Harness, Main ....................................5-6 850-136-885 ............ Harness, Main ...................................5-7 850-136-902 ............ Harness, Hour/Battery with Lift Interrupt .8-7

04/01/02

Description

Page

850-136-955 .............Harness, Travel Alarm ......................... 8-3 850-136-956 .............All Travel Alarm Kit ............................. 8-3 850-136-997 .............Auxiliary Power ................................. 8-5 850-136-998 .............Wire, Auxiliary Assembly .................... 8-5 850-136-999 .............Cable, Auxiliary Assembly ................... 8-5 850-137-070 .............Shaft, Wheel .................................... 7-33 850-137-285 .............Shaft, Wheel .................................... 7-31 850-137-664 .............Pivot, Tandem Weldment ................... 7-31 850-137-776 .............Clipboard .......................................... 8-9 850-137-776 .............Clipboard, RAYMOND...................... 8-13 850-137-805 .............Cover, Top ..................................... 4-13 850-138-055 .............Bracket, Alarm.................................... 8-3 850-138-111 .............Hub, Wheel, Machined ....................... 4-9 850-138-231 .............Shaft, Truck Link.................................. 7-5 850-138-232 .............Shaft, Truck Link.................................. 7-5 850-138-244 .............Shim, Caster ...................................... 2-9 850-138-301 .............Slider .............................................. 7-17 850-138-316 .............Bell Crank Machining, ................................Right Hand ...................................... 7-21 850-138-316 .............Bell Crank, Machining, ................................Right Hand ........................................ 7-7 850-138-317 .............Bell Crank Machining, ................................Left Hand ......................................... 7-21 850-138-317 .............Bell Crank, Machining, ................................Left Hand ........................................... 7-7 850-138-318 .............Shaft, Rear Link, Pull Rod ..................... 7-7 850-138-318 .............Shaft, Rear Link, Pull Rod, 6K ............. 7-21 850-138-324 .............Bell Crank Subassembly, ................................Left Hand ......................................... 7-21 850-138-324 .............Bell Crank Subassembly, ................................Left Hand ........................................... 7-7 850-138-325 .............Bell Crank Subassembly, ................................Right Hand....................................... 7-21 850-138-325 .............Bell Crank Subassembly, ................................Right Hand......................................... 7-7 850-138-331 .............Bracket, Shrink Wrap and ................................Tray Holder ...................................... 8-13 850-138-340 .............Shaft, Bell Crank................................. 7-7 850-138-347 .............Shaft, Rear Link, Pull Rod, 8K ............. 7-21 850-138-348 .............Bell Crank Machining, ................................Left Hand ......................................... 7-21 850-138-349 .............Bell Crank Machining, ................................Right Hand....................................... 7-21 850-138-350 .............Bell Crank Subassembly, ................................Left Hand ........................................ 7-21 850-138-351 .............Bell Crank Subassembly, ................................Right Hand ...................................... 7-21 850-138-446/001 .....Frame Weldment, Roller, Battery ........ 2-17 850-138-446/002 .....Frame Weldment, Roller, Battery ........ 2-17 850-138-456 .............Pin, Tractor Link Support ...................... 7-5 850-138-472 .............Tray, Tote ......................................... 8-13 850-138-472 .............Tray, Tote ........................................... 8-9 850-138-499/001 .....Roller, Battery Kit Installation ............ 2-17 850-138-499/002 .....Roller, Battery Kit Installation ............ 2-17 850-138-730 .............Ring, Slewing Machined .................... 4-11 850-138-732 .............Case, Main ...................................... 4-11 850-138-735/017 .....Drive Unit, Lower ............................ 4-11 850-138-735/017 .....Drive Unit, Lower Assembly .................. 4-7 850-138-736 .............Spacer, Bell Crank .............................. 7-5 850-138-737 .............Plate, Fuse Mounting ........................... 8-5 850-138-752 .............Pin, Roll ........................................... 7-15 850-138-757 .............Strip, Magnetic .................................. 8-9 850-138-759/001 .....Backrest........................................... 8-13 850-138-759/002 .....Backrest........................................... 8-13 850-138-760/001 .....Backrest........................................... 8-13 850-138-760/002 .....Backrest........................................... 8-13 850-138-799/048 .....Load Backrest and Tray Kit ................ 8-13 850-138-799/060 .....Load Backrest and Tray Kit ................ 8-13

B-4

PDPM - 0222

Model - 019 - ELF® Rider Pallet Truck - Numerical Parts Index

Part No.

Description

Page

Part No.

850-138-799/148 .....Load Backrest and Tray Kit ................ 8-13 850-138-799/160 .....Load Backrest and Tray Kit ................ 8-13 850-138-802 .............Guard, Debris Diversion .................... 7-19 850-138-802 .............Guard, Debris Diversion .................... 7-29 850-138-807/002 .....Fork, Trail ........................................ 7-19 850-138-836 .............Shaft, Fork, Front ............................. 7-15 850-138-837/001 .....Wheel, Drive Assembly ...................... 4-9 850-138-837/001 .....Wheel, Drive Assembly, ................................Black Rubber...................................... 4-7 850-138-837/002 .....Wheel, Drive Assembly ....................... 4-9 850-138-837/002 .....Wheel, Drive Assembly, ................................White Rubber, Non Marking ............... 4-7 850-138-850 .............Block, Pivot, Left Hand, 8K ................. 7-27 850-138-851 .............Block, Pivot, Right Hand, 8K............... 7-27 850-138-882/002 .....Motor, Drive Subassembly.................. 4-13 850-138-882/002 .....Motor, Drive Subassembly.................... 4-7 850-138-896 .............Shaft, Fork, Front, 8K ........................ 7-27 850-138-963 .............Pin, Top Link, Outer ............................. 7-5 850-138-966 .............Shaft, Bottom Link, Weldment ............... 6-3 850-138-972 .............Clevis, Machine, Right Hand ................ 7-5 850-138-973 .............Clevis, Machined, Left Hand ................ 7-5 850-138-981 .............Spacer, Tube ................................... 7-27 850-139-001 .............Harness, Horn .................................. 5-19 850-139-011 .............Resistor Assembly................................ 8-3 850-139-078 .............Pin, Eccentric, 6K.............................. 7-21 850-139-079 .............Sleeve, Eccentric, 6K......................... 7-21 850-139-105 .............Block, Pivot, Left Hand, 6K ................. 7-27 850-139-106 .............Block, Pivot, Right Hand, 6K............... 7-27 850-139-109 .............Shaft, Fork, Front, 6K ........................ 7-27 850-139-155/001 .....Gate, Battery .................................. 2-17 850-139-155/002 .....Gate, Battery ................................... 2-17 850-139-197 .............Pin, Eccentric, 8K.............................. 7-21 850-139-198 .............Sleeve, Eccentric, 8K......................... 7-21 850-139-217/002 .....Fork, Trail, 6K .................................. 7-29 850-139-230 .............Link, Top Assembly ............................. 7-5 850-139-231 .............Top Link Assembly and Stop ................. 7-5 850-139-232/002 .....Fork, Trail, 8K .................................. 7-29 850-139-234 .............Pin, Pull Rod ..................................... 7-23 850-139-235 .............Spacer, Ram, Lift ................................. 6-3 850-139-238 .............Fork, Trail Machined ......................... 7-31 850-200-021 .............Elbow, Rework.................................. 6-11 850-200-023 .............Motor, Steer Assembly ......................... 2-7 850-200-023 .............Motor, Steer Assembly ....................... 3-11 850-200-024 .............Pad, Guard, Leg ............................... 2-25 850-200-026 .............Pump And Motor, Steer Assembly ......... 2-7 850-200-026 .............Pump and Motor, Steer Assembly........ 6-11 850-200-027 .............Valve, Orbitrol Assembly...................... 2-7 850-200-027 .............Valve, Orbitrol Assembly.................... 6-17 850-200-031 .............Hinge, Alteration ................................ 2-7 850-200-034 .............Module, Auxiliary Delay Assembly........ 5-6 850-200-082 .............Cover, Left Hand............................... 2-15 850-200-090/001 .....Cover, Center ................................... 2-15 850-200-091/001 .....Cover, Right Hand ............................ 2-15 850-200-136 .............Connector, Battery Assembly .............. 5-13 850-200-136 .............Connector, Battery Assembly ................ 5-5 850-200-138 .............Harness, Auxilary Contactor ............... 5-6 850-200-143/001 .....Harness, Travel ................................... 3-5 850-200-143/001 .....Harness, Travel ................................... 5-6 850-200-143/002 .....Harness, Travel .................................. 3-5 850-200-143/002 .....Harness, Travel ................................... 5-7 850-200-144 .............Harness, Key Meter............................. 5-5 850-200-145 .............Harness, External Function .................. 5-7 850-200-159 .............Door Weldment .................................. 2-7 850-200-173 .............Plate, Mounting Weldment ................... 4-5 850-200-178 .............Cover, Controller ............................... 3-3 850-200-179 .............Plate, Adapter Weldment ..................... 4-7 850-200-185 .............Cover Kit ......................................... 2-15 850-200-188 .............Clamp ............................................... 2-7

PDPM - 0222

Description

Page

850-200-195............. Bracket.............................................. 5-6 850-200-195............. Bracket.............................................. 5-7 850-200-199............. Handle, Mounting, Weldment .............. 3-5 850-200-203............. Harness, External Function .................. 5-7 850-200-210............. Plate, Top, Weldment .......................... 3-3 850-200-211............. Bracket, Mounting, Potentiometer.......... 3-5 850-200-212............. Hose Assembly................................. 6-13 850-200-213............. Reservoir Assembly ............................. 2-7 850-200-213............. Reservoir Assembly ........................... 6-13 850-200-214............. Cover.............................................. 2-15 850-200-224............. Brake Installation ................................ 2-7 850-200-227/001..... Pad, Floor, Ergo ............................... 2-25 850-200-236............. Handle, Control Assembly ................... 3-5 850-200-236............. Handle, Control Assembly ................... 3-7 850-200-237............. Lever, Return, Cam.............................. 3-5 850-200-238............. Handle, Control ................................. 3-7 850-200-244............. Anchor, Chain.................................... 2-7 850-200-247............. Adapter, Ring Weldment ..................... 4-5 850-200-250............. Plate, End .......................................... 3-5 850-200-251............. Control Assembly .............................. 3-5 850-200-251............. Controller Assembly ............................ 3-3 850-200-252............. Cable, High Power Assembly............... 5-5 850-200-282............. Drive Unit Assembly ............................ 4-7 850-200-283/ ........... Drive and Brake Assembly ................... 4-5 850-200-287/001..... Harness, Function Relay TF .................. 5-7 850-200-287/002..... Harness, Function Relay TF/FF ............. 5-7 850-200-290............. Bracket, Mounting ............................ 3-11 850-409/002 ........... Shim .............................................. 4-11 850-409/003 ........... Shim .............................................. 4-11 850-409/008 ........... Shim .............................................. 4-11 850-409/015 ........... Shim .............................................. 4-11 850-413/002 ........... Shim .............................................. 4-11 850-413/003 ........... Shim .............................................. 4-11 850-413/008 ........... Shim .............................................. 4-11 850-413/015 ........... Shim .............................................. 4-11 850-509 ................... Cap, Breather ................................. 6-13 853-032-065............. Sleeve ............................................. 5-13 860-604 ................... Coupling ......................................... 6-11 860-626/001 ........... Coupling ........................................... 6-7 861-312 ................... Plug, Dome ........................................ 3-9 870-055 ................... Meter, Hour/Battery ................................ with Lift Interrupt ................................. 8-7 870-246 ................... Meter, Battery .................................... 8-7 870-256 ................... Meter, Hour/Battery............................ 8-7 870-257 ................... Meter, Hour ....................................... 8-7 870-613/01 ............. Ring, Snap ...................................... 6-19 870-613/02 ............. Ring, Retaining ................................ 6-19 870-613/03 ............. Bearing ........................................... 6-19 870-613/05 ............. Flange Assembly .............................. 6-19 870-613/06 ............. Shaft, Steering ................................ 6-19 870-613/07 ............. Shaft and Flange Assembly ............... 6-17 870-613/07 ............. Shaft and Flange Assembly................ 6-19 870-625/01 ............. Gerotor ........................................... 6-15 870-625/04 ............. Drive............................................... 6-15 870-625/06 ............. Housing .......................................... 6-15 870-625/100 ........... Motor, Hydraulic ............................. 6-15 870-625/100 ........... Motor, Hydraulic .............................. 3-11 870-747 ................... Ram, Slave ........................................ 4-5 870-764/01 ............. Seal Kit ........................................... 6-17 870-764 ................... Valve, Orbitrol ................................ 6-17 870-846 ................... Drum, Brake....................................... 4-5 870-896/004 ........... Cylinder Assembly ............................ 4-17 870-903 ................... Reservoir ......................................... 4-17 900-274 ................... Cover, Button ..................................... 8-7 950-151 ................... Gear, Spirol and Pinion Set .............. 4-11 950-180 ................... Tool, Maintenance, Programmable...... 5-17 950-180 ................... Tool, Maintenance, Programmable...... 5-17 950-182 ................... Cable for 6/8K ................................ 5-17

B-5

04/01/02

Model - 019 - ELF® Rider Pallet Truck - Numerical Parts Index

Part No.

Description

Page

Part No.

950-227 ................... Bag, Case ........................................2-25 B23-001-110/419..... Cable Assembly (B- To B-) ...................5-13 B23-004-080/420..... Cable Assembly (B+ To B+) ................5-13 B23-034-070/515..... Cable Assembly (M1-1 To FU2-2) ..........5-5 B23-106-070/516..... Cable Assembly (RFW To M1-2)............5-5 B24-020-315/272..... Cable Assembly (B- To MP-2) ................5-5 B24-034-355/286..... Cable Assembly (P1 To FU1-2) ..............5-5 B25-020-560/122..... Cable Assembly (MX1To B-)..................5-5

04/01/02

Description

Page

B25-022-090/153 .....Cable Assembly (MX2 To M4-2) ........... 5-5 B25-076-710/154 .....Cable Assembly (B+ To FU4-1) ............. 5-5 F23-021-520/512 .....Cable Assembly (RFW To S1) ............... 5-5 F23-023-480/514 .....Cable Assembly (M-1 To A1) ................ 5-5 F23-023-490/513 .....Cable Assembly (M1-3 To A2) .............. 5-5 F23-023-525/511 .....Cable Assembly (M2-1 To S2) .............. 5-5

B-6

PDPM - 0222