Raymond 7200 7300 7310 Reach-Fork® Trucks Schematics Manual SN 00101 and up - PDF DOWNLOAD

00101 and Up

Issued: 06 Nov 2015

Publication: 1188939A

©2015 The Raymond Corporation.

Serial Numbers

Models

7200/7300/7310

If you need assistance with your lift truck, or to order additional copies of this document, contact your local authorized Raymond Sales and Service Center. To locate your local authorized Raymond Sales and Service Center, go to www.raymondcorp.com.

This publication applies to the all subsequent releases of this product until otherwise indicated in new editions or bulletins. Changes occur periodically to the information in this publication.

Use with Maintenance Manual 1188937A

Schematics

TP4

STR

FU7

(15A/5A)

FU8

(15A)

FU6

-1

-2

TS1-1

(15A)

FU5

K2

MS-A2 TP4

SA

MS-A1

MS

LM

2

1

W

V

U

SPL-7

SPL-1

JPS10-4

TO OPTIONS

JPC10-3

K3

R2

K4

2

1

2

1

LA

K2

TS3-1

JPF2-3

K4

FU2 (500A)

MPC

K1

Y

TM

X

MPC

JPB1-1

-

FAN-T +

-

FAN-FW2 +

JPB4-1

FAN-FW +

-

FAN-DU +

JPB2-1

2 SOL 1

BRAKE

JPBR-2

JPB1-2

JPB2-2

JPB4-2

JPB3-2

-7

1

JPS2-2

-16

JPC18-17

JPC18-10

-6

JPC14-1 -8 -9

JPC14-10 -2

JPBR-1 JPS2-1 JPC20-14

H-2

JPT1-1

B+K3

TA

H-1

-POS

-8

JPC18-11

-NEG -IN

S1 KEY SWITCHJPC14-13 -14

JPB3-1

-4

-8 -10 JPF2-6 -7

-12

JPF4-5

B-

W

V

U

B+

H

HORN

-8

JPS1-11

2 EPO 1

W

V

U

JPF2-14

JPF2-5

JPF4-9

JPF3-5 -6 -7

JPF3-3 -4

JPF1-3

JPF2-8

JPL1-1

B+K3

JPF1-5

B-

W

V

U

B+

FU3 (675A)

JPF1-6 JPF2-9

K3

K1

JPF2-2 FUSE/RELAY CARD

-

+

JPF4-15 JPF1-4

A2

A1

FU1 (100A)

STR-2

2

1

2

1

(15A/5A)

AUX POWER

JPF4-1 -2

JPF4-3 -4

JPF1-1 -2

JPF3-1 -2

JPF2-1

JPS1-10

X

STR

Y

CONTACTOR PANEL

Publication: 1188939A, Issued: 06 Nov 2015

JPB-

JPB+

TP1

Models 7200/7300/7310 Reach-Fork ® Truck Schematics

TS2-1

CD

B+K4

B+K2

CD

CD

CD

CD

CD

CD

CD

ON CARRIAGE

AC LIFT

-5 -5 2 1

TILT

-4

-4 SIDE 2 SHIFT

JPS3-3

1

TS2-3

-12

-14

JPC18-15

JPC20-13

JPC20-12

JPC20-19

JPC20-20

JPC20-17

JPC20-18

JPC20-15

JPC20-16

REACH

CD

CD

CD

CD

CD

CD

CD

1

2

B-F (PGND)

DGND

VEHICLE MANAGER

1 SOL 3 2

1 SOL 5B 2

1 SOL 5T 2

1 SOL 2 2

LEGEND

7200 24V

TRACTION POWER AMPLIFIER SOLENOID FOR TILT AC TRACTION MOTOR TIE POINT ON B+ TIE POINT ON AUXILIARY MOTOR FUSE TIE POINT ON BTRACTION POWER CONTACTOR TERMINAL STRIP AUX POWER TERMINAL STRIP CARRIAGE FUNCTIONS

Model 7200

TA TILT TM TP1 TP2 TP4 TPC TS1 TS2

KEY SWITCH SIDE SHIFT SOLENOID LOAD/HOLD SOLENOID LIFT/LOWER PROPORTIONAL SOLENOID DUMP SOLENOID SOLENOID FOR AUX. OIL DIRECTION CONTROL SOLENOID FOR AUX. OIL DIRECTION CONTROL SPLICE FOR WARNING & STROBE LIGHT SPLICE FOR TRAVEL LIGHT & ALARM

REACH SOLENOID

REACH

S1 SIDESHIFT SOL1 SOL2 SOL3 SOL5B SOL5T SPL-1 SPL-7

AC MAIN POWER CONTACTOR STEER PUMP MOTOR

AC LIFT AMPLIFIER AC LIFT MOTOR

KEYSWITCH RELAY-OPTIONS KEYSWITCH RELAY-SOLENIODS, ATTACHMENTS, HORN KEYSWITCH RELAY, POWER AMPS KEYSWITCH RELAY-HEATERS

BRAKE CONNECTOR B+, B-, CAN COMMUNICATIONS CONNECTOR ON VM COIL DRIVERS CONNECTOR ON VM PROPORTIONAL COIL DRIVERS ON VM B- AUX POWER, B+ POWER AMPS CONNECTOR ON FUSE/RELAY CARD B+ KEY SWITCH RELAYS CONNECTOR ON FUSE/RELAY CARD B- CONNECTOR ON FUSE/RELAY CARD KEY SWITCH, EPO, BATTERY SENSE CONNECTOR ON FUSE/RELAY CARD LIFT AMP CONNECTOR CONTACTOR PANEL INTERFACE CONNECTOR DRIVE UNIT INTERFACE CONNECTOR OVER THE MAST CABLE INTERFACE CONNECTOR CONNECTOR FOR OPTIONS TRACTION AMP CONNECTOR

BATTERY CONNECTOR CONNECTOR FOR FAN-T CONNECTOR FOR FAN-FW CONNECTOR FOR FAN-DU CONNECTOR FOR FAN-FW2

MPC MS

LA LM

K1 K2 K3 K4

JPBR JPC14 JPC18 JPC20 JPF1 JPF2 JPF3 JPF4 JPL1 JPS1 JPS2 JPS3 JPS10 JPT1

JPB JPB1 JPB2 JPB3 JPB4

HORN

TRACTION AMPLIFIER COOLING FAN DASH PLATE COOLING FAN TRACTION MOTOR COOLING FAN POWER FUSE FOR STEER POWER FUSE FOR TRAVEL POWER FUSE FOR LIFT CONTROL FUSE FOR VEHICLE MANAGER B+ 15A CONTROL FUSE FOR VEHICLE MANAGER B- 15A CONTROL FUSE FOR AUX. POWER B+ 15A/5A CONTROL FUSE FOR AUX. POWER B- 15A/5A

H (HRN)

SECOND DASH PLATE COOLING FAN

FAN-T FAN-FW FAN-DU FU1 FU2 FU3 FU5 FU6 FU7 FU8

DESCRIPTION ELECTRIC BRAKE COIL DRIVER CIRCUIT EMERGENCY POWER OFF

FAN-FW2

IDENT. BRAKE CD EPO

Figure 1-1. Power Distribution Diagram - Model 7200

2

TP4

STR

LM

JPF1-4

K3

K4

K2

K1

R1

JPL1-1

JPF3-3 -4 JPF3-5

JPF1-3

TM

X

FU8

-1

-2

TS1-1

(15A)

FU5

(15A/5A)

FU7

(15A/5A)

TO OPTIONS

SPL-1

JPS10-4

SPL-7

JPC10-3

JPF1-6 JPF2-9

K3

TS3-1

JPF2-3

K4

1 SOL 2 4D

2 SOL 1 1

BRAKE

JPBR-2

-

FAN-FW2 +

-

FAN-FW + FAN-T +

JPB2-1 JPB1-1

JPB1-2

JPB2-2

JPB4-2

JPB3-2

-7

S1 JPC14-13 KEY SWITCH -14

-

JPB4-1

-POS

-NEG

JPT1-1

B+K3

TA

HORN

JPB3-1 FAN-DU +

JPF2-8

-4

JPF2-6 -7

-8 -10

-12

JPF4-5

JPF2-5

B-

W

V

U

B+

H

-8

JPS1-11

2 EPO 1

W

V

U

JPF4-13

R2

LA

B+K3

JPF1-5

B-

W

V

U

Y MPC

(15A)

W

V

FU2 (500A)

MPC

-6 -7

K1

FUSE/RELAY CARD

JPF2-2

-

JPF4-15

A2

MS

+

B+

2

2

U

FU3 1 (675A)

1

2

1

FU6

K2

MS-A2 TP4

SA

MS-A1

A1

FU1 (100A)

STR-2

2

1

2

1

AUX POWER

JPF4-1 -2

JPF4-3 -4

JPF1-1 -2

JPF3-1 -2

JPF2-1

JPS1-10

X

STR

Y

CONTACTOR PANEL

Publication: 1188939A, Issued: 06 Nov 2015

JPB-

JPB+

TP1

Models 7200/7300/7310 Reach-Fork ® Truck Schematics

JPS2-2

-16

JPC18-17

JPC18-9

JPC18-10

-6

-8 -9

JPC14-1

JPC14-10 -2

JPBR-1 JPS2-1 JPC20-14

H-2

H-1

-8

JPC18-11

TS2-1

CD

B+K4

B+K2

CD

CD

CD

CD

CD

CD

CD

2

1

CD

CD

CD

CD

CD

CD

CD

ON CARRIAGE

TILT

SIDE 2 SHIFT 1

1 REACH 2

B-F (PGND)

DGND

VEHICLE MANAGER

-5

-4

TS2-3

-12

-14

JPC18-15

AC LIFT

-5

-4

JPS3-3

JPC20-13

JPC20-12

JPC20-19

JPC20-20

JPC20-17

JPC20-18

JPC20-15

JPC20-16

1 SOL 3 2

1 SOL 5B 2

1 SOL 5T 2

1 SOL 2 2

TA TILT TM TP1 TP2 TP4 TPC TS1 TS2

TRACTION POWER AMPLIFIER SOLENOID FOR TILT AC TRACTION MOTOR TIE POINT ON B+ TIE POINT ON AUXILIARY MOTOR FUSE TIE POINT ON BTRACTION POWER CONTACTOR TERMINAL STRIP AUX POWER TERMINAL STRIP CARRIAGE FUNCTIONS

KEY SWITCH SIDE SHIFT SOLENOID LOAD/HOLD SOLENOID LIFT/LOWER PROPORTIONAL SOLENOID DUMP SOLENOID 4-D CASTER SOLENOID SOLENOID FOR AUX. OIL DIRECTION CONTROL SOLENOID FOR AUX. OIL DIRECTION CONTROL SPLICE FOR WARNING & STROBE LIGHT SPLICE FOR TRAVEL LIGHT & ALARM

REACH SOLENOID

REACH

S1 SIDESHIFT SOL1 SOL2 SOL3 SOL 4D SOL5B SOL5T SPL-1 SPL-7

AC MAIN POWER CONTACTOR STEER PUMP MOTOR

AC LIFT AMPLIFIER AC LIFT MOTOR

KEYSWITCH RELAY-OPTIONS KEYSWITCH RELAY-SOLENIODS, ATTACHMENTS, HORN KEYSWITCH RELAY, POWER AMPS KEYSWITCH RELAY-HEATERS

BRAKE CONNECTOR B+, B-, CAN COMMUNICATIONS CONNECTOR ON VM COIL DRIVERS CONNECTOR ON VM PROPORTIONAL COIL DRIVERS ON VM B- AUX POWER, B+ POWER AMPS CONNECTOR ON FUSE/RELAY CARD B+ KEY SWITCH RELAYS CONNECTOR ON FUSE/RELAY CARD B- CONNECTOR ON FUSE/RELAY CARD KEY SWITCH, EPO, BATTERY SENSE CONNECTOR ON FUSE/RELAY CARD LIFT AMP CONNECTOR CONTACTOR PANEL INTERFACE CONNECTOR DRIVE UNIT INTERFACE CONNECTOR OVER THE MAST CABLE INTERFACE CONNECTOR CONNECTOR FOR OPTIONS TRACTION AMP CONNECTOR

BATTERY CONNECTOR CONNECTOR FOR FAN-T CONNECTOR FOR FAN-FW CONNECTOR FOR FAN-DU CONNECTOR FOR FAN-FW2

MPC MS

LA LM

K1 K2 K3 K4

JPBR JPC14 JPC18 JPC20 JPF1 JPF2 JPF3 JPF4 JPL1 JPS1 JPS2 JPS3 JPS10 JPT1

JPB JPB1 JPB2 JPB3 JPB4

HORN

TRACTION AMPLIFIER COOLING FAN DASH PLATE COOLING FAN TRACTION MOTOR COOLING FAN POWER FUSE FOR STEER POWER FUSE FOR TRAVEL POWER FUSE FOR LIFT CONTROL FUSE FOR VEHICLE MANAGER B+ 15A CONTROL FUSE FOR VEHICLE MANAGER B- 15A CONTROL FUSE FOR AUX. POWER B+ 15A/5A CONTROL FUSE FOR AUX. POWER B- 15A/5A

FAN-T FAN-FW FAN-DU FU1 FU2 FU3 FU5 FU6 FU7 FU8

H (HRN)

SECOND DASH PLATE COOLING FAN

FAN-FW2

DESCRIPTION ELECTRIC BRAKE COIL DRIVER CIRCUIT EMERGENCY POWER OFF

Models 7300/7310 7300 36V 7310 36V

LEGEND IDENT. BRAKE CD EPO

Figure 1-2. Power Distribution Diagram - Models 7300/7310

3

-2

JPF3-1

-2

-1

JPF4-3 -4

-2

JPF1-1

A2

A1

TP4

-

MS

+

2

1

(150A)

FU1

SA

2

1

T°

2

2

FU5 (15A)

1

1 2 FU7 (15A/5A)

FU8 (15A/5A)

1

FU6 (15A)

MS-A2 TP4

MS-A1

FU1-2

JPF3-3

Publication: 1188939A, Issued: 06 Nov 2015

JP B-

JPS1-1 -2 -3 -4

2

1

2

1

1

(500A)

FU2

2

FUSE/RELAY CARD

K3

FU3 (675A)

MPC

JPS1-7

7

6

5

4

3

JP B+

1

STR

-4 -5 -6 -7 -8

2

CONTACTOR PANEL

JPF1-5

2

TP1

B

-3

A

K4

K2

X

Y MPC

X

STR

Y

JPF2-1

FOR NOTES SEE SHEET 5.

K3

K4

K2

C

K1

K1

JPF1-6

Models 7200/7300/7310 Reach-Fork ® Truck Schematics

RED/BLK

JPL2

RED/BLK

JPF2-8

JPF2-4 -6 -7 JPF4-7

-10

-8

-11

-12

-5

-14 -6

-3 -5 JPF4-9

-2

JPF2-9

JPF4-15

JPF1-4

LM

TS3-1

JPS14-1

TS1-1

TS1-1

JPS14-4

TS1-2

4

1

2

4

4

S1

4

CARRIAGE

U V W

1

TILT

1 2

SIDE 2 SHIFT

W +

V

U

LPA

L VEL PHASE B

L VEL PHASE A

L TEMP-

CAN_GND

BUS_1-

BUS_1+

CAN_GND

CUSTOM OUT

L VEL SENSOR+

L TEMP+

B+K3 BUS_1-

BUS_1+

B-

4

JPB3-1

JPB4-1

JPB2-1

JPB1-1

B+K3

IDGND

ID1

CAN_GND

BUS_1-

BUS_1+

BUS_1+

BUS_1-

2

1

1 SPL3

-5

-6

-5

-6

TS3-2

-4

JPB3-2

JPB4-2

JPB2-2

-3

-

-

-

HRN

-4

FAN-DU +

FAN-FW2 +

FAN-FW +

- JPB1-2

H

-1

WHITE -8

JPS4-3

-2

JPD1 -6

BLACK -7

RED

E

JPS14-5

-3

TS2 -2

-1

-13

FAN-T +

WHITE

-12

BLACK

-8

RED

-15

2

RED

-23

BLACK

WHITE

WHITE

BLACK

RED

SPL2

WHITE

-22

-7

4

RED BLACK

-14

JPL1

-2

-8

-14

-23

-7

-15

-22

-1

-21

JPT1 -20

CAN_GND

LIFT POWER AMP

B-

TPA

L VEL SENSOR-

1 REACH 2

-17

KEYSWITCH

TS2-1

2

EPO 1

JPS10-4

SPL-1

-2 JPL3 -2

RED -1

-6

-3

WHITE

-16

-5

-4

BLUE

-4

-1

RED

JPL1 -3

W

W

U V

+

T TEMP-

T TEMP+

T VEL PHASE B

T VEL PHASE A

IDGND

ID2

TRACTION POWER AMP

T VEL SENSOR-

T VEL SENSOR+

V

BLACK

MOTOR TEMPERATURE

LMT

LME

MOTOR VELOCITY

SPL-7

TM

U

-17

-8 -7

-6 -16

-3

-1

-5

-4

-3 -2 JPT3 -2

RED

WHITE BLUE

MOTOR TEMPERATURE

TMT

TME

JPT1 -3 -4

JPS2

-5

-6

-4

JPT2

-1

RED BLACK

MOTOR VELOCITY

D

-POS

-NEG

5

BRAKE

-

+12VD

DGND

BUS_1-

BUS_1+

-3 S12

-14 JPC18-6

-2 -4

BLU BLK

+12VD

0

+

H-2

H-1

-1

JPBR-2

DGND

BUS_1-

BUS_1+ -4

-3

-2

JPD1 -5

2

-2

SOL1

-1

JPS2-2

JPS4-1

WHITE

BLACK

RED

B-2

1

4

F

NESTED_SWITCH

TILT_SOL JPC22-18

SIDESHIFT_SOL -15

REACH_SOL

-3

+ 0

RED WHT BLU BLK

+ 0 -

JPE4-1 -3 -2 -4

JPST-1 -2 -3

JPC20-7 JPC22-9 -10 JPC10-9

JPC20-9 JPC22-22

VBUS D+ DDGND

RXD DGND

TXD

DGND

+12VP STEER_LIMIT

DGND

CHANNELB_4

CHANNELA_4

-2 -3 -4

JPC3-1

JPC9-2 -3 -5

STEER MOTOR ENCODER

5

5

4

HTR6

S9

S8

S7

S6

DGND

VR2

DGND +5VP

VR1

+5VP

+5VP

DGND

DGND

+5VP

DGND

+5VP

DGND

+5VP

+ 0

-

+ 0

-

+ 0

-

Model 7200 MODEL 7200

S11

JPS5-1 -2

JPC20-6 JPC22-6 +12VP LIFT CUTOUT SW

-11

JPC16-1 -2 -3 +12VP BATT GATE Rt SW DGND

+12VP

JPC17-1 -2 -3

DS1

JPC20-10 JPC22-3 JPC24-3

-

PRESS

2

2

2

2

-2

JPA-1

-7

-13

JPC24-1 JPC22-7 JPC24-8

+ 0 -

SOL3

SOL5B

SOL5T

SOL2

-9

-8 -12

+12VP BATT GATE Lt SW DGND

DGND

JPDS-1 -2 JPC18-7

1

1

1

1

SPL-6

-5

JPC20-2 +12VP JPC22-8 DEADMAN DS1

-13

-12

-19

-20

-17

-18

-15

JPC20-16

JPC18-18

-11

JPC24-23

JPC10-3

JPC20-8

-7

-12

-9

-8

JPY1-1 -2 -3 +12VP PRESSURE DGND

4

4

-11

-11

-6

-4

-4

-6

-10

-10

-5

-2

-2

-5

-3

JPG1-2

JPH1-1

-3

JPC12-1

G

S5

S4

S3

H

Figure 1-3. Electrical Schematic - Model 7200 (Sheet 1 of 5)

JPC20-4 JPC24-18 -6

(B+K2)B+AUXDUMP

AUXDUMP

(B+K2)B+AUX2

AUX2

(B+K2)B+AUX1

AUX1

(B+K2)B+L/L

L/L

ALARM

DGND

AMBIENT_TEMP

THERM_EN

+12VP

H_HTR

DGND

SSHIFT_RIGHT

SSHIFT_LEFT

TILT_DOWN

TILT_UP

RETRACT

REACH

P_HORN

LIFT

P_THROTTLE

+5VP

VEHICLE MANAGER

B+K2 BATTERY_SENSE_IN

B+K4 B+K2

B+KEY

EPO_SENSE

RELAY_ENABLE

L/H

FAN

BRAKE

HORN

SPEED_LIMIT_1

+12VP

B-F

DGND DGND

FU1_SENSE

NEUTRAL_PULSE

DGND

STEER_CURRENT

CW_PWM

CCW_PWM

+12V

MAIN_CONTACTOR

STR_CONTACTOR

MAIN_CONT_SENSE

+12VD

DGND

BUS_1-

BUS_1+

+12VP

DGND

CHANNEL_B_2

CHANNEL_A_2

+12V_EN2

DGND

CHANNEL_B_1

CHANNEL_A_1

+12V_EN1

-14

JPC18-12

-7 -13 -14 JPC24-24

JPC14-12

JPC14-6 JPC22-21

-10

JPC18-17

JPC20-14

JPC18-16

JPC22-1

JPC20-1

JPC22-19 JPC14-10 -2 -1 -8 -9

-1

-4

-3

-2

-5

JPC6-6

-8

JPC18-11

JPC24-21

-1

-4

-5

JPC14-5 JX1 -2

SOUNDER

-3

B-1

-4

WHITE

-11

JPC14 BLACK

RED

JPC22-13

-3

WHT

JPC10-1

JPC10-7

-12 JPC18-5

JPE2-1

RED

JPC22-5

-2

BLU -4

-3

WHT BLK

1 2 JPD3 DISPLAY -1 +12VD -2 SOUNDER

SPL4

4

STEER TILLER ENCODER

JPC10-6

JPE1-1

RED

CONTROL HANDLE DEADMAN SWITCH 1 STEER LIMIT SWITCH

JPS1-5

FLASHWARE

JPS1-11

USB COMMUNICATIONS

JPS1-8

JPS1-10

4

JP B-

JPS1-1 -2 -3 -4

-2

-1

JPF4-3 -4

-2

JPF1-1

-2

JPF3-1

A2

A1

TP4

-

MS

+

2

1

JPS1-5

2

2

1

T°

2

2

FU5 (15A)

1

FU7 (15A/5A)

1

FU8 (15A/5A)

1

FU6 (15A)

MS-A2 TP4

SA

MS-A1

FU1-2

FU1 (150A)

Publication: 1188939A, Issued: 06 Nov 2015

7

6

5

4

3

JP B+

1

STR

2

1

2

1

MPC

FU3 (675A)

JPF3-3 -4 -5 -6 -7 -8

2

1

-3

FUSE/RELAY CARD

K3

2

JPS1-7

(500A)

FU2

CONTACTOR PANEL

JPF1-5

2

TP1

B

JPS1-10

K2

K4

K3

K4

JPS1-8

K2

X

Y MPC

X

STR

Y

C

K1

K1

JPF1-6

A

RED/BLK

JPF2-8

JPF2-4 -6 -7 JPF4-7

-10

-8

-11

-12

-5

JPF4-13 -6

-2 -3 -5

JPF2-9

JPF4-15

JPF1-4

SPL-1

TS3-1

JPS14-1

TS1-1

TS1-1

JPS14-4

TS1-2

4

1

S1

4

KEYSWITCH

CARRIAGE

TS2-1

2

2 EPO 1

4

4

JPS10-4

-32

-2

BLUE

LM

-31

-3

WHITE

U

W

W

1

TILT

1 2

SIDE 2 SHIFT

V

V

U

B-

B+ B-

LPA

-3

4

JPB5-1

JPB3-1

JPB4-1

JPB2-1

JPB1-1

BUS _1-

BUS_1+

ID1

-1

2

JPB1-2

JPD1 -1 -4

4

STEER TILLER ENCODER

-6

-6

-5

-5

TS3-2

-4

JPB5-2

JPB3-2

BUS_1-

HRN

+12VD

-POS

-NEG

5

BRAKE

-

S12

SOUNDER

BUS_1+

+12VD DGND

-3

-

JPB4-2

JPB2-2

H

JPS4-3

-3

-2

-3

-2

JPS14-5

DISPLAY

-1

-4

-4

-

-

FAN-FW2 +

FAN-TD +

-

FAN-DU +

-

FAN-T +

2

SPL10

2

FAN-FW +

1

1

SPL9

1

-5

-3

TS2 -2

-35

-23

-11

JPL1

4

-35

2 1 SPL12

JPD1-5

H-1

JPS4-1

+ 0

-1

JPBR-2

H-2

2

-2

SOL1

-1

JPS2-2

1

BUS_1-

JPC22-18

-15

-14

JPC18-12

-7 -13 -14 JPC24-24

JPC14-12

JPC14-6 JPC22-21

-10

JPC18-17

JPC20-14

JPC18-16

JPC22-1

JPC20-1

JPC22-19 JPC14-10 -2 -1 -8 -9

-1

-4

-3

-2

-5

JPC6-6

NESTED_SWITCH

TILT_SOL

SIDESHIFT_SOL

REACH_SOL

B+K4 B+K2 B+K2 BATTERY_SENSE_IN

B+KEY

RELAY_ENABLE EPO_SENSE

L/H

FAN

BRAKE

HORN

SPEED_LIMIT_1

+12VP

B-F

DGND DGND

FU1_SENSE

NEUTRAL_PULSE

DGND

STEER_CURRENT

CW_PWM

CCW_PWM

+12V

MAIN_CONTACTOR

STR_CONTACTOR

-8

MAIN_CONT_SENSE

DGND

+5VP

-6 -8 -9 -12

-6 -8 -9 -12

-3

JPC18-7

2

2

2

TXD RXD DGND

VBUS D+ DDGND

DGND

+12VP STEER_LIMIT

DGND

CHANNELB_4

CHANNELA_4

JPST-1 -2

JPC20-9 JPC22-22

JPC3-1 -2 -3 -4

JPC9-2 -3 -5

+ 0 -

MODEL 7300

S11

STEER MOTOR ENCODER

5

5

4

HTR6

S9

S8

S7

S6

DGND

VR2

DGND +5VP

VR1

+5VP

+5VP

DGND

+ 0

TABLE A

S5

S4

S3

FU7 FU8

15A 15A

10A 5A 5A

2A

AUX. POWER

-

+ 0

-

+ 0

-

OPTION

DGND

+5VP

DGND

+5VP

DGND

+5VP

H

Models 7300/7310

-4

-3

BLU

-2 JPC10-9

-11

WHT

-3 JPC22-9

BLK

RED

JPE4-1 JPC20-7

JPS5-1 -2

JPC20-6 JPC22-6 +12VP LIFT CUTOUT SW

-10

JPC16-1 -2 -3 +12VP BATT GATE Rt SW DGND

+12VP

JPC17-1 -2 -3 JPC20-10 JPC22-3 JPC24-3

DS1

JPC24-1 JPC22-7 JPC24-8

-

+ 0

+ 0 PRESS -

SOL3

SOL5B

SOL5T

2

-2

JPA-1

-7

+12VP BATT GATE Lt SW DGND

DGND

JPDS-1 -2 JPC20-2 JPC22-8 +12VP DEADMAN DS1

JPY1-1 -2 -3

1

1

1

1

JPC20-4 JPC24-18 -6

-13

-12

-19

-20

-17

-18

-15

JPC20-16

JPC18-18

-11 SPL-6

-5 JPC24-23

JPG1-2

JPC20-8 JPC10-3

+12VP PRESSURE DGND

(B+K2)B+DUMP

DUMP

(B+K2)B+AUX2

AUX2

(B+K2)B+AUX1

AUX1

(B+K2)B+L/L

L/L

ALARM

DGND

AMBIENT_TEMP

THERM_EN

+12VP

H_HTR

DGND

SSHIFT_RIGHT

SSHIFT_LEFT

TILT_DOWN

TILT_UP

REACH

SOL2

-5

-5

4

-11

-11

P_HORN RETRACT

-13

-10 -4

-10 -4

-7

-2

-2

LIFT

-3

4

JPH1-1

-3

JPC12-1

G

Figure 1-4. Electrical Schematic - Models 7300/7310 (Sheet 2 of 5)

P_THROTTLE

VEHICLE MANAGER

JPC18-11

-8

BUS_1+

+12VD

+12VP

DGND

CHANNEL_B_2

CHANNEL_A_2

+12V_EN2

DGND

CHANNEL_B_1

CHANNEL_A_1

+12V_EN1

F

JPC24-21

-3

-7

-11

JPC14-5

JPC10-1

JPC18-6

-14

JPC22-13

JPC10-7

JPC18-5

-12

JPC22-5

JPC10-6

-4

-6

SOUNDER

-4

BLK

B-2

-2

BLU

B-1

-3

WHT

JPD3-1

-4 JPE2-1

BLK RED

-2

4

-2

-23

-3

BLU

JX1-2

JPE1-1

-12

RED WHT

SPL11

E JPT1 -1

B+K3

LIFT POWER AMP

L VEL PHASE B L TEMP+

BUS_1-

BUS_1+

ID0

B+K3

CUSTOM OUT

L VEL PHASE A

L I/0 GND

1 REACH 2

-8

-7

TPA

L VEL SENSOR+

W

JPL1 -26

V

U

T TEMP+

T VEL PHASE B

T VEL PHASE A

B+

T VEL SENSOR+ T I/0 GND

W

-4

JPL3 RED -2 RED/BLK -1

D TRACTION POWER AMP

V

BLACK

MOTOR TEMPERATURE

LMT

LME

MOTOR VELOCITY -1 JPL2 RED

SPL-7

TM

U

-8 -7

-8

-3

-1

-31 -32

-4

-3 -2 JPT3 -2

RED

WHITE

JPT1 -26

BLUE

JPS2 -7

-6 -5

JPT2

-4

-1

BLACK

MOTOR TEMPERATURE

TMT

TME

MOTOR VELOCITY RED

JPS1-11

FOR NOTES SEE SHEET 6.

CONTROL HANDLE DEADMAN SWITCH 1 STEER LIMIT SWITCH

Models 7200/7300/7310 Reach-Fork ® Truck Schematics

FLASHWARE USB COMMUNICATIONS

JPF2-1

5

PROX NESTED SWITCH

B+K2

CARD

BLK

BRN

BLU

BLK

BRN

BLU

TS3 -1

TP4

OVER THE MAST CABLE

-2

-6

JPX2-8

JPX2-2

JPX2-1

JPX2-6

JPCS4-4

JPCS2-2

JPCS2-1

JPCS2-4

NO

NC

-2

-6

TS2 -1

FU40 (2A)

TS2-6

BLUE

BLACK

BROWN

TS3-6

0

1

JPC22-18 NESTED SWITCH

VM

BUS_1-

BUS_1+

RTERM

RTERM

BUS_1-

BUS_1+

DGND

+12VD

SPEED CUTOUT SWITCH

DGND

+12VD

DIN_0

DGND

+12VD

DIN_1

DOUT_1

+12VD

DOUT_0

+12VD

OCSS

S23-2

S23-1

JPTL-2

JPX1-5

JPX1-2

JPX1-6

JPX1-3

GND

+12VD

S18

-35

JPT1-23

+12VP

-11

JPC24-23

THERM_EN

VM

DGND

VM AMBIENT-TEMP

SENSOR

DISPLAY

JPC10-3

JPC20-8

-2

JPA-1

BUS_1-

BUS_1+

DISPLAY

BUS_1+ BUS_1-

Display

AMBIENT TEMPERATURE

-3

JPD1-2

7200 ONLY

1

SPL-12

JPX1-5 2

2

1

-2

-3 -3

-4

-2

-4

JPS13-1

-2

-3

-4

0 -

T

TP4

-5

JPG1-2

-10

-9

-7

-6

-8

-5

-4

-3

-2

JPD2-1

HTI SYSTEM JPS11-1

JPHI-1

-2

-3

-4

JPE3-1

7300 ONLY

SPL-11 2 1

-4

JPD1-1

TILT PRESSURE SWITCH

HTI DISPLAY

BLU

WHT

JPX1-2

JPX1-4

JPX1-1

S23

3

TRAVEL LIGHTS #1 & 2

JPTL-1

HEIGHT ENCODER

BLK

RED

TP1

DISPLAY

B+

THERMAKIT CONTROL

B+

DGND

TILT PRESS

SBUSY

DATA

DGND

+5VP

CHANNEL B

CHANNEL A

DGND

+12VP

B-

(10A)

FU16 (10A)

JPX2-3

JPCS4-1

-4

JPC10-2

CAN I/O EXPANDER MODULE

DGND

AUX START

VM

AUX START

TP4(B-)

JPTL-2

JPTL-1

RLY-4

RLY-7

NESTED SWITCH +12VP

JPC22-18

JPX2-7

JPX2-10

JPX2-5

JPX2-9

JPX2-4

JPCS4-3

JPCS3-2

JPCS3-1

JPCS1-2

NESTED SWITCH

S14

BLU

BRN

BLU

BRN

JPCS1-1

-

H2

RLY-B

RLY

RLY-A

D

FU14

COM

EMTR_2

EMTR_1

SPL-6

+

ALARM

D-y

D-x

C

VM

TS2-1

PHOTO BEAM LOWER

PHOTO BEAM UPPER

SPL-7

TS3-1

RCVR_2

RCVR_1

JPC18-18

JPF1-6

JPF2-8

B+K2

ALARM

FUSE/RELAY

VM

FUSE/RELAY CARD

FU9 (10A)

B

Publication: 1188939A, Issued: 06 Nov 2015

7

6

5

4

3

2

TP1

TRAVEL LIGHT AND ALARM

A

Models 7200/7300/7310 Reach-Fork ® Truck Schematics

B+FU14

B+FU14

THERM

B+FU14

THERM

B+FU14

-2

JPHTB-1

-2

JPHTA-1

HTR3

TH2

HTR1

TH1 FU13

T°

T°

B-FU8

+12V_CAMERA

B-FU8

VIDEO_IN

BUS_1-

BUS_1+

B-FU8

B+K1

VANTAGE POINT SYSTEM

COLD STORAGE COMFORT PACKAGE

E

FLOOR PAD

PRIMARY HANDLE

HTR2 8.25 WATT

-4

-3

-2

-4

-3

-2

JPVS3-1

-5

JPVS2-1

-2

-4

JPS14-1

-7

FU18 (2A)

-6

-2

JPVS1-1

VANTAGE POINT

F

CAMERA

SPL-1

TP4

2 TS1

1 B+

FU12 (10A)

TP4

+12VP

JPT1-2

JPW3-1

JPW2-1

JPW1-1

DGND

WL

-

RELAY CARD

-

0 -3

+

JPW3-2

-2

-

JPW2-2

JPW1-2

1 B+

JPS6-1

36V FAN

36V LIGHT

TS1

JPC22-4

+

2

36V LIGHT

B-

JPF2-9

JPF1-4

JPC20-3

B-FU6 FUSE/

WHITE

TA CUSTOM OUT

TA CUSTOM OUT

+12VP CUSTOM INPUT 2

AUX. POWER (KEY)

JPF3-11

S22

S21

S20

VM

H

CUSTOM INPUT 1

BLACK +

Options

HS TRAVEL SW

VM

-17

-13

-5

JPT1-3

OR

JPW5-1

JPW5-2

HIGH SPEED TRAVEL SWITCH

TP1

FU11 (10A)

RELAY CONTROL FUSE PANEL

WORKING LIGHTS & FAN

B-

JPF1-4 JPF4-15

JPF2-9 SPL-1 JPC24-16

WARNING LIGHT & STROBE LIGHT

7200 ONLY

-3

7300 ONLY

-6

-5

-3

-1 -2

JPS10-4

CUSTOM INPUT/OUTPUT

AUX. POWER (BATTERY)

G

S25

RELAY CONTROL FUSE PANEL

Figure 1-5. Electrical Schematic - Options (Sheet 3 of 5)

6

JRDP1-1

-2

-1

-7

-3

-5

JPC24-20

JPC18-4

FU35

-1

B+K2

-6

-5

-3

-2

BATT+

BATT-

DGND

TXD

RXD

250V

2 AMP

+

-

0

SOL1

S62

S61

1

TS3-2

TS3-1

S15

JPF2-8

C

MODULE

BATT-

BATT+

JPC9-2

-5

-3

iPORT SUPPLIER WIRELESS

2

RAYMOND VM

SOL4D

THIRD PARTY DEVICE

-2

0

-3

+

-

-2

JPS62-1

-3

CONNECTOR TO

JPC18-9

-10

0

-

-2

JPS61-1

+

TS2-2

TS2-1

-4

-1

OVER THE MAST CABLE

FU15 (2A)

JPFL-2

CONNECTOR TO

CASTER_SEL

DGND

CASTER_SW2

+12VP

DGND

JPC24-9

JPC22-2

JPC18-3

Publication: 1188939A, Issued: 06 Nov 2015

7

6

5

4

+12VP

CASTER_SW1

VM

JPFL1-4

4-D OPTION 7310

B(-)

B(+)

B(-)

TRIG(+)

+12VDC

TRIG(-)

FORK LASER

TP1

3

LASER MODULE

B

TP4

2

A

Models 7200/7300/7310 Reach-Fork ® Truck Schematics

DGND

RXD

TXD

VM

K2 FU16 (10A)

FU5 (15A)

TP-4

+12VP

+12VP

0

-2 -3 -

+

JPS16-1

JPC24-3

-

0

+

JPC22-3

-3

JPC24-8

JPC20-10

-2

JPC22-7

E

S58

S57

JPC22-6

JPC20-6

HTR8-

HTR8+

HTR7-

HTR7+

TP1 (B+)

JPF3-12

B-FU6 FUSE/ RELAY CARD

2A

FU17

-3

-2

JPS5-1

UPPER

UPPER

-

0

+

LOWER

LOWER

LEFT SIDE

RIGHT SIDE

S27

LIFT CUTOUT SWITCH

OPTIONAL HEATED PLATES FOR OCSS OPTION

TP4 (B-)

T-OCSS

DGND

BATT GATE Rt SW

+12VP

DGND

JPS17-1

JPC24-1

BATTERY GATE INTERLOCK

BATT GATE Lt SW

VM

LIFT CUTOUT SW

VM

D

B-

B+

F

TP4

TP1

iWAREHOUSE-RED SYSTEM SEE INSTALLATION MANUAL FOR DETAILS

RS-232

JPC9

-5

-2

-3

H

Options - continued

iPORT TRUCK VM

G

Figure 1-6. Electrical Schematic - Options (con’t) (Sheet 4 of 5)

7

B2 G5 E3 G5

B4,B5 B5 D6

3 1,2 1,2 1,2

3 3

D DEADMAN SWITCH 1 DISPLAY MANAGER DS1

EMITTER EMTR2 EPO

E5 D3 F4 F4 F5

G3 D4 D4

B6

G4 A3 A4

E5 E5 E6 E6 E6 E5 F7

3 3 4 4 4 3 4 3 1,2

1,2 3 3

1,2 3 3 3 3

1,2 4 4

4

1,2 1,2 1,2

1,2 1,2 1,2 1,2 2 1,2 1,2

1,2 1,2 1,2 1,2 1,2 1,2 1,2 1,2 1,2

FU11 FU12 FU15 FU16 FU17 FU18 FU35 FU40 FUSE RELAY CARD

H (HRN) H2 HEIGHT ENCODER

HORN HTI DISPLAY HTR1 HTR2 HTR3

HTR6 HTR7 HTR8

iPORT

JPA JPB+ JPB-

JPB1 JPB2 JPB3 JPB4 JPB5 JPBR JPC2

JPC6

D3 G2,G3

E4 E5,E6

3 1,2

4 4

DESCRIPTION

C3 A2,B3,C3 D2 E6 E5 H6 H3 D2 D3 G1 E2 E2 E2 E2 H6 C2,C3

1,2 1,2 4 3 3 3 3 3 4 4 4 4 1,2 3 1,2 1,2 1,2

JPS1 JPS2 JPS5 JPS4 JPS6 JPS10 JPS11 JPS13 JPS14 JPS16 JPS17 JPS61 JPS62 JPST JPTL JPT1 JPT2 JPT3

LIFT CUTOUT SWITCH

E6

CONNECTOR FOR PRIMARY HANDLE EXTERNAL HEATER CONNECTOR FOR FLOOR PAD HEATER/HEATED SEAT CONTROL DIAL

CONNECTOR FOR HTI DISPLAY HANDLE CONNECTOR

B- CONNECTOR ON FUSE/RELAY CARD KEY SWITCH, EPO, BATTERY SENSE CONNECTOR ON FUSE/RELAY CARD KEY SWITCH, EPO, BATTERY SENSE CONNECTOR ON FUSE/RELAY CARD

B- AUX POWER, B+ POWER AMPS CONNECTOR ON FUSE/RELAY CARD B+ KEY SWITCH RELAYS CONNECTOR ON FUSE/RELAY CARD B+ KEY SWITCH RELAYS CONNECTOR ON FUSE/RELAY CARD

STEER MOTOR ENCODER CONNECTOR B- AUX POWER, B+ POWER AMPS CONNECTOR ON FUSE/RELAY CARD

CONNECTOR FOR HEIGHT ENCODER

DEADMAN SWITCH CONNECTOR STEER TILLER ENCODER 1 CONNECTOR STEER TILLER ENCODER 2 CONNECTOR

DISPLAY CONNECTOR FOR SOUNDER

COIL DRIVERS CONNECTOR ON VM PROPORTIONAL COIL DRIVERS ON VM DIGITAL INPUTS CONNECTOR ON VM ANALOG INPUTS CONNECTOR ON VM ANALOG INPUTS CONNECTOR ON VM DISPLAY CONNECTOR DISPLAY CONNECTOR FOR HTI

HANDLE CONNECTOR ON VM B+, B-, CAN COMMUNICATIONS CONNECTOR ON VM

CONNECTOR ON VM FOR FLASHWARE CAN; DIGITAL INPUTS & OUTPUTS CONNECTOR ON VM

ELECTRIC STEER CONNECTOR ON VM

CONNECTOR FOR FAN-T CONNECTOR FOR FAN-FW CONNECTOR FOR FAN-DU CONNECTOR FOR FAN-FW2 CONNECTOR FOR FAN-TD BRAKE CONNECTOR USB CONNECTOR ON VM

E6 G4 G5 B4 G5 G5 C6 G4 D2 D3 E3

1,2 1,2 1,2 4 1,2 1,2 1,2 3 1 1 1 1,2 1,2

SOL1 SOL2 SOL3 SOL4D SOL5B SOL5T SPL-1 SPL-1 SPL-2 SPL-3 SPL-4 SPL-6 SPL-7 SPL-9 SPL-10 SPL-11 SPL-12

E3 E3 E3 E3

B3 C5,C5,C5,B2

D7

1,2

SIDESHIFT

1,2 1,2 1,2 1,2

D4

4 4

S61 S62 1,2

4

S27

SA

3 4 3 3 3 3 3

B4 B4

KEY SWITCH HANDLE HORN SWITCH REACH SWITCH RETRACT SWITCH TILT UP SWITCH TILT DOWN SWITCH SHIFT LEFT SWITCH SHIFT RIGHT SWITCH STEER LIMIT SWITCH 1st SPEED LIMITING SWITCH NESTED SWITCH TRIG(+) USED FOR LASER MODULE TRIGGER S18 TILT PRESSURE SWITCH WORKING LIGHT SWITCH WORKING LIGHT SWITCH OPERATOR COOLING FAN SWITCH AUX START SWITCH

C6 G2 G3 G3 G3 G3 G3 G3 G6 E5 B6,B7 C3 D2 H5 H5,H6 H6 C3

S1 S3 S4 S5 S6 S7 S8 S9 S11 S12 S14 S15 S18 S20 S21 S22 S23

3 1,2 1,2 1,2 1,2 1,2 1,2 1,2 1,2 1,2 1,2

CONNECTOR FOR AMBIENT TEMPERATURE SENSOR BATTERY + BATTERY -

iPORT OPTION

A4,A5 B4,B5 D7 C2

1,2 3 3 1,2

RCVR 1 RCVR 2 REACH RLY

SPLICE FOR TRAVEL LIGHT & ALARM SPLICE FOR TRAVEL LIGHT & ALARM SPLICE FOR CAN BUS_1+ LIFT SPLICE FOR CAN BUS_1- LIFT SPLICE FOR CAN BUS_1+ TRACTION SPLICE FOR CAN BUS_1- TRACTION

SPLICE FOR WARNING & STROBE LIGHT SPLICE FOR WARNING & STROBE LIGHT SPLICE FOR TRACTION & VANTAGE POINT CAN BUS_1+, -, & GROUND SHIELD SPLICE FOR LIFT CAN BUS_1+, -, & GROUND SHIELD SPLICE FOR DISPLAY/OCSS CAN BUS_1+, -, & GROUND SHIELD

PROPORTIONAL DUMP SOLENOID CASTER SOLENOID SOLENOID FOR AUX. OIL DIRECTION CONTROL SOLENOID FOR AUX. OIL DIRECTION CONTROL

LIFT/LOWER PROPORTIONAL SOLENOID

LOAD/HOLD SOLENOID

SIDE SHIFT SOLENOID

STEER AMPLIFIER

CASTER SWITCH 1 CASTER SWITCH 2

RECEIVER FOR OCSS RECEIVER FOR OCSS REACH SOLENOID RELAY FOR TRAVEL LIGHTS

LIFT PRESSURE SENSOR

OPERATOR COMPARTMENT SENSOR SYSTEM

C4,C5,C6 G5

3

OCSS PRESS

MAIN POWER CONTACTOR STEER MOTOR

LIFT MOTOR ENCODER LIFT MOTOR TEMPERATURE SENSOR LIFT POWER AMPLIFIER

AC LIFT MOTOR

WORK LIGHT

HEATER FOR PRIMARY CONTROL HANDLE (INTERNAL) CONNECTOR FOR RIGHT SIDE OCSS HEATER OPTION CONNECTOR FOR LEFT SIDE OCSS HEATER OPTION

C3 C3 D3, D4

1,2 1,2 1,2

LME LMT LPA

CONNECTOR FOR THIRD PARTY DEVICES KEYSWITCH RELAY-OPTIONS KEYSWITCH RELAY-SOLENIODS, ATTACHMENTS, HORN KEYSWITCH RELAY, POWER AMPS KEYSWITCH RELAY-HEATERS KEYSWITCH (S1)

HEATER FOR FLOOR PAD

D4

1,2

LM

B3 B4

H5

3

LIGHT

1,2 1,2

C6 C6 B5 C6 C6

1,2 1,2 1,2 1,2 1,2

K1 K2 K3 K4 KEYSWITCH

LIFT PRESSURE SENSOR CONNECTOR

CONNECTOR FOR WARNING LIGHT & STROBE

CONNECTOR FOR WORKING LIGHT CONNECTOR FOR OPERATOR FAN

CONNECTOR FOR WORKING LIGHT

CONNECTOR FOR TRAVEL LIGHT TRACTION AMP CONNECTOR TRACTION ENCODER CONNECTOR TRACTION TEMPERATURE SENSOR CONNECTOR

STEER LIMIT CONNECTOR

DRIVE UNIT INTERFACE CONNECTOR CONNECTOR FOR LIFT CUTOUT OPTION MAST SWITCH 1 INTERFACE CONNECTOR HIGH SPEED TRAVEL SWITCH INTERFACE CONNECTOR CUSTOMER INPUT CONNECTOR HTI INTERFACE CONNECTOR HTI DISPLAY INTERFACE CONNECTOR VANTAGE POINT DISPLAY RIGHT BATTERY GATE SWITCH LEFT BATTERY GATE SWITCH CONNECTOR FOR CASTER SW 1 CONNECTOR FOR CASTER SW 2

CONTACTOR PANEL INTERFACE CONNECTOR

LIFT MOTOR TEMPERATURE SENSOR CONNECTOR

LIFT POWER AMP CONNECTOR LIFT ENCODER CONNECTOR

DESCRIPTION

MPC MS

B6

G5

1,2 4

JPY1

3

JPW5

JRDP1

G4

3 3

JPW2 JPW3

G5, G5, H5

3

JPW1

D2 D2 D3

D3 C3

1,2 1,2 1,2

JPL1 JPL2 JPL3

ZONE

SHEET

IDENT.

LEGEND

HORN REMOTE DISPLAY FOR HTI HEATER FOR CONTROL HANDLE (EXTERNAL LH) HEATER FOR CONTROL HANDLE (EXTERNAL RH)

HORN TRAVEL ALARM ENCODER FOR HTI HEIGHT SENSING

CONTROL FUSE FOR WARNING LIGHT & STROBE 10A CONTROL FUSE FOR WORKING LIGHTS & FAN 10A CONTROL FUSE FOR FORK LASER 2A CONTROL FUSE FOR CARRIAGE FUSE 10A CONTROL FUSE FOR OCSS HEATER OPTION CONTROL FUSE FOR VANTAGE POINT CONTROL FUSE FOR IPORT 2A CONTROL FUSE FOR NESTED PROX. SW. RELAY CARD CONNECTION

CONTROL FUSE FOR TRAVEL LIGHT & ALARM 10A

CONTROL FUSE FOR VEHICLE MANAGER B+ 15A CONTROL FUSE FOR VEHICLE MANAGER B- 15A CONTROL FUSE FOR AUX. POWER B+ 15A/5A CONTROL FUSE FOR AUX. POWER B- 15A/5A

TRACTION AMPLIFIER COOLING FAN DASH PLATE COOLING FAN TRACTION MOTOR COOLING FAN TRACTION COMPARTMENT DOOR COOLING FAN SECOND DASH PLATE COOLING FAN CONNECTION POINT(S) FOR FLASHWARE FORK LASER CONNECTIONS POWER FUSE FOR STEER POWER FUSE FOR TRAVEL POWER FUSE FOR LIFT

OPERATOR COOLING FAN

EMITTER FOR OCSS EMITTER FOR OCSS EMERGENCY POWER OFF

SUPPRESSOR DIODE DEADMAN SWITCH 1 DISPLAY MANAGER DEADMAN SWITCH 1

ELECTRIC BRAKE

AUXILIARY POWER (BATTERY) AUXILIARY POWER (KEY)

Publication: 1188939A, Issued: 06 Nov 2015

B5 B6, C6,C7

G5

3

JPF3 JPF4 JPF4

1,2 1,2

C5,C6,C7 H4,A7

3

1,2 3

JPHI JPH1 JPHTA JPHTB

G6 B5, C5 A2,H4

1,2 1,2

D2

JPF2 JPF2

3

JPE3

G5 E2 E2

E3

E3 E2-3

G6 F3 G3 F3 F5 G4-5 F F D6,H3

F4

E5 C3 D2

JPE4 JPF1 JPF1

1,2 1,2

3 1,2 1,2

JPDS JPE1 JPE2

JPD3

JPC9 JPC10 JPC12 JPC14 JPC18 JPC20 JPC22 JPC24 JPC24 JPD1 JPD2

3 1,2

B6 B5 B6 B5 B3

1,2 1,2 1,2 1,2 3

FU5 FU6 FU7 FU8 FU9

FLASHWARE CONNECTION

FORK LASER FU1 FU2 FU3

G4 G6 B3 C3 D3 F2 B7 B7 B7

E6 E6 E6 E6 E6 F7 B2 B3 C3 B3

FAN-T FAN-FW FAN-DU FAN-TD FAN-FW2

3 1,2 1,2 1,2 2 1,2 1,2 4 1,2 1,2 1,2

H6

E5

1,2

BRAKE

1,2

G5 H5

3 3

FAN

ZONE

SHEET

IDENT.

AUX POWER (BATTERY) AUX POWER (KEY)

LEGEND

Models 7200/7300/7310 Reach-Fork ® Truck Schematics

3

WL

H4

G2 G3

WARNING LIGHT

VARIABLE RESISTOR FOR CONTROL HANDLE THROTTLE VARIABLE RESISTOR FOR LIFT/LOWER

TERMINAL STRIP AUX POWER TERMINAL STRIP CARRIAGE FUNCTIONS TERMINAL STRIP CARRIAGE FUNCTIONS TERMINAL STRIP OVER THE MAST CABLE TERMINAL STRIP NESTED SWITCH

TRACTION POWER AMPLIFIER

TIE POINT ON B-

TIE POINT ON B-

TIE POINT ON B+

TIE POINT ON B+

TRACTION MOTOR ENCODER TRACTION MOTOR TEMPERATURE SENSOR

TRACTION MOTOR

AMBIENT TEMPERATURE SENSOR

STEER POWER CONTACTOR

STEER TILLER ENCODERS STEER POSITION FEEDBACK ENCODER

DESCRIPTION

FOR DEVICES CONNECTED TO THESE CONNECTORS SEE SHEET 3.

FOR DEVICES CONNECTED TO THESE CONNECTORS SEE SHEET 4.

4 5

6. THIS PART SHALL COMPLY WITH RESTRICTED SUBSTANCES QAP D20014464.

USED ON FORE/AFT MODELS ONLY. 3

2. FOR FUSES FU7 AND FU8 SEE TABLE A.

KEY SWITCH OFF, EPO NOT DEPRESSED, NOT ON DEADMAN.

1. MAST IN FULLY LOWERED POSITION REACH CARRIAGE IN RETRACTED (NESTED) POSITION.

NOTES:

1,2 1,2

VR1 VR2

4

G5,H5 C7, D7 B7 E7,C7 B3,B5

3 1,2

1,2

TPA

3 1,2

D2,D3

4

TP4

TS1 TS2 TS2 TS3 TS3

B4 G4,G6

1,2

B2 A3,E6,G5,G6

TP4

1,2 4

TP1

C2 C2

1,2 1,2

TME TMT TP1

D3

D6

C3

E2 G6

ZONE

1,2

3

1,2

1,2 1,2

SHEET

Figure 1-7. Electrical Schematic - Legend (Sheet 5 of 5)

TM

T

STR

STEER TILLER ENCODER STEER MOTOR ENCODER

IDENT.

LEGEND

8

#10 Hose

Appearance

S

P

TANK

G3

P1

1

SOL-3

2

4

2

1

2

1

1

RV-4

2

7200 / 7300

CV-1

1

2

1

3

2

1

SOL-5T

SOL-5B

NV1

SOL-2

SOL-1

4

2

CYL-P

LS-1

G2

CYL-1

G1

A2

A1

HTI

Main Lif t

A2

A1

1

3

2

1

3

1

3

2

4

2

#8 H ose

RV-1

1

TR

TC

RR

RC

SSL

2

RV-2

SSR

4

4

Single Reach wit h Tilt and Side Shift

NOTE : Left side flow limit er used on trucks wit h OACH =147"

#12 Hose

#4 Hose

Models 7200/7300 - Single Reach w/Tilt & SS

CV-0

3

POD-1

Publication: 1188939A, Issued: 06 Nov 2015

Line Funct ion Pressure Return Pilot Drain Load Sense Suction Component

SIDESHIFT REACH

Models 7200/7300/7310 Reach-Fork ® Truck Schematics

TILT

Free Lif t

NOTE: All Auxil iary circuit hoses are size #4

Sett ing 900 psi 1200 psi 2000 psi 5 ps i 43.5 psi 80 psi 335 0 psi Size code (Thread) SAE #4 (7/16-20) SAE #5 (1/2-20) SAE #6 (9/16-18) SAE #8 (3/4-16) SAE #10 (7/8-14) SAE #12 (1 1/16- 12) SAE #20 (1 5/8-12)

Component RV- 1 RV- 2 RV- 4 CV-1 CV-0 POD-1 SOL-3 Port CYL-P, HTI RC, RR, TC, TR, SSR, SSL G1 , G2 , A1 , A2 P1 P, G3 CYL- 1, TANK S

Tilt

Reach

Side Shif t

Figure 1-8. Hydraulic Schematic - Models 7200/7300 (Sheet 1 of 4)

9

#10 Hose

Appearance

S

P

TANK

G3

P1

1

SOL-3

2

4

2

1

2

1

1

RV-4

CV-1 2

1

2

1

3

2

1

SOL-2

SOL-1

4

2

NV1

SOL-5T

SOL-5B

CYL-P

LS-1

G2

CYL-1

G1

A2

A1

HTI

Main Lif t

NOTE : Left side flow limit er us ed on trucks wit h OACH =14 7"

#12 Hose

#4 Hose

Models 7200/7300 - Deep Reach w/Tilt & SS

CV-0

3

POD-1

Publication: 1188939A, Issued: 06 Nov 2015

Line Function Pressure Return Pilot Drain Load Sense Suction Component

A2

A1

A2

A1

REACH

Models 7200/7300/7310 Reach-Fork ® Truck Schematics

1

3

SIDESHIFT 1

3

TILT

2

4

2

TR

TC

SSL

4 SSR

#8 Hose

CV-3

2

2

1

1

Free Lif t

CB-2

3

3

CB-1

RV-3

Tilt

Side Shif t

2

1

RR

RC

Port CYL-P, HTI RC, RR, TC, TR, SSR, SSL G1, G2, A1, A2 P1 P, G3 CYL-1, TANK S

Sett ing 1150 psi 2000 psi 5 psi 2 psi 43 .5 psi 80 psi 3350 psi 1600 psi 825 psi

10

Size code (Thread) SAE #4 (7/16-20) SAE #5 (1/2-20) SAE #6 (9/16-18) SAE #8 (3/4-16) SAE #10 (7/8-14) SAE #12 (1 1/16-12) SAE #20 (1 5/8-12)

Component RV-3 RV-4 CV-1 CV-3 CV-0 POD-1 SOL-3 CB-1 CB-2

NOTE: All Auxil iary circuit hoses are size #4

Reach

Figure 1-9. Hydraulic Schematic - Models 7200/7300 (Sheet 2 of 4)

Deep Reach withTilt and Side Shif t

#10 Hose

Appearance

S

P

TANK

G3

P1

CV-0

3

POD-1

Publication: 1188939A, Issued: 06 Nov 2015

Line Function Pressure Return Pilot Drain Load Sense Suction Component

SOL-3

2

4

2

1

2

1

CV-1

7200 / 7300

RV-4

2

1

2

1

3

2

1

SOL-2

SOL-1

4

2

NV1

SOL-5T

SOL-5B

CYL-P

LS-1

CYL-1

G1

A2

A1

HTI

Main Lift

NOTE: Left side flow limiter us ed on trucks wit h OACH =14 7"

#12 Hose

#4 Hose

Models 7200/7300 - Deep Reach w/Tilt Only

1

1

G2

A2

A1

A2

A1

REACH

Models 7200/7300/7310 Reach-Fork ® Truck Schematics

1

3

TILT

TC TR

#8 H ose

2

4

CV-3

2

2

1

1

Free Lift

CB-2

3

3

CB-1

Tilt

RV-3

2

1

RR

RC

Port CYL- P, HTI RC, RR, TC, TR G1 , G2 , A1 , A2 P1 P, G3 CYL- 1, TANK S

Sett ing 1150 psi 2000 psi 5 ps i 2 ps i 43 .5 psi 80 psi 3350 psi 1600 psi 825 psi

11

Size code (Thread) SAE #4 (7/16-20) SAE #5 (1/2-20) SAE #6 (9/16-18) SAE #8 (3/4-16) SAE #10 (7/8-14) SAE #12 (1 1/16- 12) SAE #20 (1 5/8-12)

Component RV- 3 RV- 4 CV-1 CV-3 CV-0 POD-1 SOL-3 CB-1 CB-2

NOTE: All Auxiliary circuit hoses are size #4

Reach

Figure 1-10. Hydraulic Schematic - Models 7200/7300 (Sheet 3 of 4) Deep Reach withTilt only

#10 Hose

Appearance

S

P

TANK

G3

P1

1

SOL-3

2

4

2

1

2

1

1

CV-1

7200 / 7300

RV-4

2

1

2

1

3

2

1

2

SOL-2

SOL-1

4

NV1

SOL-5T

SOL-5B

CYL-P

LS-1

G2

CYL-1

G1

A2

A1

HTI

Main Lif t

A2

A1

NOTE: Left s ide flow limit er us ed on t rucks with OACH =14 7"

#12 Hose

#4 Hose

Models 7200/7300 - Single Reach w/Tilt Only

CV-0

3

POD-1

Publication: 1188939A, Issued: 06 Nov 2015

Line Funct ion Pressure Return Pilot Drain Load Sense Suction Component

1

3

2

1

3

2

4

2

4

#8 Hose

RV-1

1

RV-2

Single Reach wit h Til t only

REACH

Models 7200/7300/7310 Reach-Fork ® Truck Schematics

TILT

TR

TC

RR

RC

SSL

SSR

Free Lif t

NOTE : All Auxil iary circuit hoses are s ize #4

Sett ing 900 psi 1200 psi 2000 psi 5 ps i 43 .5 psi 80 psi 3350 psi

12

Size code (Thread) SAE #4 (7/16-20) SAE #5 (1/2-20) SAE #6 (9/16-18) SAE #8 (3/4-16) SAE #10 (7/8-14) SAE #12 (1 1/16-12) SAE #20 (1 5/8-12)

Component RV-1 RV-2 RV-4 CV-1 CV-0 POD-1 SOL-3 Port CYL-P, HTI RC, RR, TC, TR, SSR, SSL G1, G2, A1, A2 P1 P, G3 CYL- 1, TANK S

Tilt

Reach

Figure 1-11. Hydraulic Schematic - Models 7200/7300 (Sheet 4 of 4)

# 10 H o se

App earan ce

S

P

TANK

G3

P1

CV-0

3

POD-1

Publication: 1188939A, Issued: 06 Nov 2015

Li ne Fun ct i o n P r e s s u re Re t ur n Pi l o t Drain L o a d Sen s e S u ctio n Co mp o ne n t

1

SOL-3

2

4

2

1

2

1

CV-1 2

1

2

1

3

2

1

SOL-2

SOL-1

NV1

SOL-5T

4

2

CYL -P

LS-1

CYL -1

G1

A2

A1

HTI

#12 H os e

#4 H o se

7300 4-D W/ SS Model 7310 (4-D) w/Tilt & SS

1

RV-4

SOL-5B

G2

A2

A1

STEER

Main Lift

1

3

TR

TC

STEER

#4 H o se

2

4

#4 H o se

#8 H o se

A2

A1

1

3

2

1

3

RV-1

Free Li f t

1

3

2

4

1

4 2

TR

TC

RR

RC

SSL

2

RV-2

SSR

4

Port CY L- P , HTI RC , R R, TC, TR, S SR, SS L G1 , G2 , A 1, A2 G3 P, P1 CY L- 1, TANK S

Sett in g 90 0 ps i 12 00 p s i 20 00 p s i 5 ps i 43 .5 p s i 8 0 ps i 33 50 p si

13

Si ze code (Thread ) SA E #4 (7/16 -20 ) SAE #5 (1/2- 20) SAE #6 (9/ 16-18 ) SAE #8 (3/4- 16) SA E # 10 (7/8 -14 ) SA E #12 (1 1/16- 12 ) SA E #20 (1 5/8-12 )

Comp on en t RV- 1 RV- 2 RV- 4 C V-1 C V-0 P O D- 1 S OL-3

NOTE: A l l A u x il iar y ci rc u it h o s es ar e s iz e #4

Tilt

Reach

Side Shi ft

Figure 1-12. Hydraulic Schematic - Model 7310 (Sheet 1 of 2) Single Reach wit h Tilt and Si de Shift

SIDESHIFT REACH

Models 7200/7300/7310 Reach-Fork ® Truck Schematics

TILT

#10 H o se

Appearance

S

P

TANK

G3

P1

CV-0

3

POD-1

Publication: 1188939A, Issued: 06 Nov 2015

Li ne Fun ct i on P r e s s u re Ret ur n Pi lo t Drai n L o a d S en s e S u cti on Co mpo n en t

1

SOL-3

2

4

1

RV-4

CV-1

1

2

2

1

SOL-5T

7300 4-D W/O SS

2

1

3

SOL-5B

NV1

SOL-2

SOL-1

4

2

CYL-P

LS-1

CYL-1

G1

A2

A1

HTI

Model 7310 (4-D) w/Tilt Only

2

1

2

1

G2

#4 H o se #12 H os e

A2

A1

STEER

Mai n Lif t

1

3

TR

TC

STEER

#4 H ose

2

4

#8 H o se

#4 H o se

A2

A1

1

3

2

Free Li f t

1

3

2

4

RV-1

1

RV-2

2

4

Single Reach wit h Tilt on ly

Til t

Port CYL-P , HTI RC , R R, TC, TR, S SR, SS L G1 , G2, A1 , A2 G3 P , P1 CYL- 1, TANK S

14

Si ze code (Thread ) SAE #4 (7/16-20 ) SAE #5 (1/2-2 0) SAE #6 (9/ 16-18) SAE #8 (3/4-1 6) SAE #10 (7/8 -14 ) SAE #12 (1 1 /16-12) SAE #20 ( 1 5/8-12)

Componen t RV- 1 RV- 2 RV- 4 C V-1 C V-0 P O D- 1 S OL-3

Sett ing 9 0 0 ps i 12 00 p s i 20 00 p s i 5 ps i 43 .5 p s i 80 ps i 33 50 psi

Reach

NOTE : Al l A ux il iar y ci rc u it h os es ar e s iz e #4

TR

TC

RR

RC

SSL

SSR

Figure 1-13. Hydraulic Schematic - Model 7310 (Sheet 2 of 2)

REACH

Models 7200/7300/7310 Reach-Fork ® Truck Schematics

TILT

Publication: 1188939A, Issued: 06 Nov 2015

Models 7200/7300/7310 Reach-Fork ® Truck Schematics

15