Raymond 4150 4250 Counterbalanced Schematics Manual SN 30,000 and Up - PDF DOWNLOAD

©2014 The Raymond Corporation

Issued: 15 May 2014

Publication: 1124958C

and Up

Serial Numbers 30,00

Models

4150 4250

Use with Maintenance Manuals 1119828C and 1193671A

If you need assistance with your lift truck, or to order additional copies of this document, contact your local authorized Raymond Dealer. To locate your local authorized Raymond Dealer, go to www.raymondcorp.com.

This publication applies to the all subsequent releases of this product until otherwise indicated in new editions or bulletins. Changes occur periodically to the information in this publication.

Schematics

Models 4150/4250 Stand-Up Counterbalanced Lift Truck Schematics

Publication: 1124958C, Issued: 15 May 2014

Section 1 .

Figure 1-1. Power Distribution Diagram - Model 4250

2

Publication: 1124958C, Issued: 15 May 2014

Models 4150/4250 Stand-Up Counterbalanced Lift Truck Schematics Figure 1-2. Power Distribution Diagram - Model 4150

3

JP B-

JP B+

-4

-3

-2

JPS1-1

TP4

AUX(-)

AUX(+)

SM

-2

-1

-4

-2

JPF4-3

JPF1-1

-2

JPF3-1

JPS1

2

1

-5

STR

2

1

2

2

1

T°

FU5 (15A)

PCB MOUNTING STUD

FU7 (15A/5A)

1

FU8 (15A/5A)

1

FU6 (15A)

JPF3-3

Publication: 1124958C, Issued: 15 May 2014

7

6

5

4

3

2

1

2

-4

-12

LPC

TP3

-6

-5

-6

Y

X

2

1

STR

-7

TPC

TP5

FU2 750A 80 VDC

FUSE/ RELAY CARD

-10

TP2

-8

FU3 500A 80 VDC

-9

FU1 100A 80 VDC

-11

-7

TP1

K2

Y

X

JPF1-3

CONTACTOR PANEL

LPC

X

-9

TPC

K3

-5

Y

-10

TLT

TLE

WHT

RED

-8

-11

JPS1

K4

K3

K4

TRT

TRE

WHT

K2

-2 AC LIFT

WHT

K1

K1

-2

SPL9

1

2 S21 EPO

2

1

LM

TS1 -1

V

LPC

B+K2

T TEMP+

+

+

RIGHT BRAKE

-2

HRN

TRAVEL ALARM OPTION

HRN-

HRN0

HRN+

ENTER

DN

UP

H

SWITCH

DEADMAN

S2

H-2(-)

H-1(+)

POS B POS C

-20

-8 -9

-2 -1

JPF2-8

JPF4-7

JPC24-24

-14

-7

JPC14

JPC22-11

JPC22-8 -2

JPC14-12

JPC22-21

JPC14-6

JPC20-14

JPC18-18

JPC18-16

JPC18-17

JPC6-4

JPC6-2

JPC6-5

JPC24-2

JPC22-10

JPC24-12

JPC24-14

JPC6-6

JPC14-10

JPC22-19

JPC18-11

F

BATTERY_SENSE_IN

B+K2

B+K2

B+K4

DGND

ON DEADMAN

+12VP

B+KEY

EPO_SENSE

RELAY_ENABLE

BRAKES

TRAV/LIFT ALARM

HORN

PA_FAN

DGND

DATA_OUT

SHIFT_CLOCK

ALARM_PWM

DISP_MISO

DATA_LATCH

ADDR_LATCH

+12V

B-F

DGND B-F B-F

DGND

STR_SENSE

STR_CONTACTOR

LPC_SENSE

LPC_CTRL

-4

JPC22-20

JPC18-9

DD+ DGND

-3

VBUS

DGND

RXD

TXD

DGND

BUS-

-2

JPC3-1

-5

JPC10-1

-3

-3

-3

JPC9-2

-4

-11

BUS+

POS A

-17

JPC22-9

JPC14

+12VP

-1

JPC24

-1

JPDS

-8

-7

-6

-5 -4

-4

-3

-2

JPD1 -1

-3

SOUNDER

OPERATOR DISPLAY

BLU

BLK

WHT

-5

-2

-6

JPD2 -1

-4

-3

-2

BRN

Model 4250 - AC LIFT MODEL 4250 - AC LIFT

JPB4-2

LEFT BRAKE

JPB4-1

-

-1

-12

-11

-35

-23

STEER POSITION SENSOR

SPL1

-13

ZONE G5 SHEET 1

POWER AMP FAN OPTION (MODEL 4200 ONLY)

JPB1 -1

B+K2

ID1

ID0

BUS-

BUS+

JPL1

-1

-12

-11

-35

-23

JPTR1

-1

CAN BUS TERMINATION

SPL2

-7

TO SOLENOID 1

KEYSWITCH OR ROTARY SWITCH

S1

-

AMPLIFIER

LIFT POWER

B+K2

ID1

ID0

BUS-

BUS+

B+K2

-12

-11

-35

-23

-34

-21

JPTL1

-1

JPS2

SPL3

-6

JPF2-4

-10

-5

JPF4-13

-8

-12

JPB3-1

KEY

-2

-6

-5

BATTERY

W

V

U

T VEL PHASE B

T VEL PHASE A

L VEL SENSOR-

POWER

B-

W

V

U

L VEL SENSOR+

TPC

B+K2

T TEMP+

ACCESORY

W

+

AMPLIFIER

-

RIGHT POWER

T VEL PHASE A T VEL PHASE B

T VEL SENSOR-

-5

-4

-3

-2

U

-6

-13

W

V

+

-

TRACTION

W

V

U

ID1

ID0

BUS-

BUS+

CAN TERM L

CAN TERM H

AMPLIFIER

TRACTION LEFT POWER

T VEL SENSOR+

T TEMP+

T VEL PHASE B

T VEL PHASE A

T VEL SENSOR-

T VEL SENSOR+

D

JPF4-11

-3

JPF2-9

JPF4-15

JPF1-4

JL4-DC (DC LIFT) -1

-2

JL4-AC (AC LIFT) -1

-1

ONLY

-32 -8

-31

-2

-2

RED

-3

JPL3

-7

WHITE

-4

BLACK

-26

JPL1

U

-6

-13

BLUE

-1

JPL2

-1

RED

MOTOR TEMPERATURE

LMT

LME

SPL5

TMR

-32 -8

-31

-2 -2

-3

JPTR3

-7

-26

V W

JPTR1

WHITE

RED

MOTOR VELOCITY

PL4 -1

SPL6

TML

U

-8

BLUE

MOTOR TEMPERATURE

2

-1 -4

RED

JPTR2

BLACK

MOTOR VELOCITY

-1

-2

-32

-7

-26

-31

-2 JPTL3

SPL4

-3

WHITE

-1

JPTL1

BLUE

-4

JPTL2

BLACK

C RED

MOTOR TEMPERATURE

2

JPF2-2

2

JPF2-1

MOTOR VELOCITY

JPF1-6

B

SPL7

A

SPL8 SPL12

FOR NOTES SEE SHEET 4

E

FLASHWARE USB COMMUNICATIONS

-12

Models 4150/4250 Stand-Up Counterbalanced Lift Truck Schematics

HORN

LIFT

TRAVEL

+5VP

HSA2

TILT

SIDESHIFT

HSA1

DUMP

LOAD HOLD

PROP RELIEF

ISENSE4(K2)

PRIORITY BYPASS

ISENSE3(K2)

AUX SELECT

ISENSE5(K2)

LIFT/LOWER

ISENSE2(K2)

DGND

SSHIFT_RIGHT

SSHIFT_LEFT

TILT_DOWN

TILT_UP

FUNCTION 4B

FUNCTION 4A

HORN

LIFT

TRAVEL

+5VP

H_HTR

DGND

TILT

SSHIFT

FUNCTION 4B

FUNCTION 4A

VEHICLE MANAGER

-12

JPC12-1

-8

-15

-14

JPC18-12

JPC20-12

-10

JPC18

-20

-19

-18

JPC20-17

JPC18-1

-13

-16

JPC20-15

-12

-9

-8

-6

-5

-11

-4

-10

-2

-3

2

2

2

2

2

2

2

1

1

SOL9L

SOL7C

SOL10

SOL9R

SOL7R

SOL3

SOL1

SOL5

SOL4

1

1

1

1

1

1

1

2

2

2

-8

1

-12

-5

2

-8

-11

SOL6

-11

-5

-4

-4

SOL2

-10

-10

-7

-13

-2

-2

-7

-3

1

JPH1-1

-3

JPC12-1

G

-4

-3

-2

-1

JPH2

JPF2-8

DGND

+5VP

+5VP

DGND

+5VP

DGND

+5VP

FUSE RELAY CARD

DGND

ZONE C7 SHEET 1

DGND

DGND

DGND

1

S5

S4

S3

SW1

SOL11 2

2

SOL12

1

MAST MOUNTED SOLENOIDS

SWITCH INPUT CONTROL HANDLE

DGND

SW2

SW3

-

0

+

ANALOG INPUT CONTROL HANDLE OPTION

JOYSTICK

MAST CONNECTOR

S9

S8

S7

S6

DGND

VR2

+5VP

DGND

VR1

VR2

VR1

+5VP

+5VP

HTR6

SW4

DGND

+5VP

DGND

+5VP

+5VP

1

2

SOL13

H

Figure 1-3. Electrical Schematic - Model 4250 (AC Lift) - Sheet 1 of 4

CONTROL HANDLE

4

JP B-

TP4

AUX(-)

AUX(+)

SM

-2

-1

-4

JPF4-3

-2

JPF1-1

-2

JPF3-1

JPS1

2

-5

MP-A

MP-S

MP

2

JPF3-3

2

1

1

T°

FU5 (15A)

2

PCB MOUNTING STUD

2

FU7 (15A/5A)

1

FU8 (15A/5A)

1

FU6 (15A)

DC LIFT MOTOR

STR

Publication: 1124958C, Issued: 15 May 2014

7

6

5

4

-4

1

2

1

-12

LPC

-6

-2 -3

-7

3

-4

FU3 500A 80 VDC TP3

-5

-6

Y

X

2

1

-7

STR

TPC

TP5

FU2 750A 80 VDC

CARD

RELAY

FUSE/

-10

FU1 100A 80 VDC TP2

-8

JPS1-1

-9

JP B+

Y

X

K2

JPF1-3

PANEL

-11

CONTACTOR

TPC

-9

LPC

X

K3

Y -8

JPS1 -11

-10

JPF2-1

TP1

-5

C

TLT

TLE

K4

TRT

TRE

K4

K2

K1

K1

SPL9

JPF2-8

-7 JPF4-7

JPF2-4 -6

-10

-5

JPF4-13

-8

-12

JPF4-11

-3 -5

JPF2-9

JPF4-15

JPF1-4

2 S21 1 EPO 1

S1

2

TO SOLENOID 1

ZONE G5 SHEET 2

KEYSWITCH OR ROTARY SWITCH

-4

-3

-2

TS1 -1

-1

TMR

-8

JPTR3 -2

RED WHT

U V W

W

V

U

TPC

B+K3

T TEMP+

W

V

U

T VEL PHASE B

T VEL SENSORT VEL PHASE A

T VEL SENSOR+

T TEMP+

T VEL PHASE B

T VEL SENSORT VEL PHASE A

BATTERY -5 KEY -6

B-

D T VEL SENSOR+

ACCESORY POWER

-6

-13

-32

-7 -31

-2

BLUE

SEE NOTE 2

V W

JPTR1 -26

-3

-4

JPTR2 -1

WHITE

BLACK

RED

MOTOR VELOCITY

MOTOR TEMPERATURE

K3

TML

-1

U

-8

JPTL3 -2

RED WHT SEE NOTE 2

-32

-2

-7 -31

-3

SPL6

SPL4

JPTL1 -26

WHITE

-4

JPTL2 -1

BLUE

BLACK

RED

MOTOR VELOCITY

MOTOR TEMPERATURE

JPF2-2

B

JPF1-6

2

A

JPB3-1 -2

+

+

-

JPB4-2

LEFT BRAKE

JPB4-1

B+K2

ID1

ID0

BUS-

BUS+

RIGHT BRAKE

AMPLIFIER

TRACTION RIGHT POWER

B+K2

ID1

ID0

BUS-

-1

-12

-11

-35

JPTR1 -23

-1

-12

-11

-35

-23

-34

-21

JPTL1

SPL8 HRN

CAN BUS TERMINATION

TRAVEL ALARM OPTION

HRN-

HRN+ HRN0

ENTER

DN

UP

SPL1

BRN

BLU

BLK

WHT

DEADMAN SWITCH

S2

H-2(-)

H-1(+)

-4

-3

-2

JPC24-2

JPC22-10

JPC24-12

JPC24-14

JPC6-6

JPC22-19 JPC14-10 -2 -1 -8 -9

JPC22-20 JPC18-11

JPC18-9

+12VP ON DEADMAN

-14 JPC24-24

-7 -13

JPC14

B+K2 BATTERY_SENSE_IN

B+K4 B+K2

DGND

B+KEY

EPO_SENSE

RELAY_ENABLE

BRAKES

TRAV/LIFT ALARM

HORN

DGND

DATA_OUT

SHIFT_CLOCK

ALARM_PWM

DISP_MISO

DATA_LATCH

ADDR_LATCH

+12V

STR_SENSE DGND DGND B-F B-F B-F

JPC10-1 JPC22-8 JPC22-11

VEHICLE MANAGER

STR_CONTACTOR

LPC_CTRL LPC_SENSE

DGND

D+

D-

VBUS

DGND

RXD

TXD

DGND

BUS-

BUS+

USB FLASHWARE COMMUNICATIONS JPC14-12

JPC22-21

JPC14-6

JPC20-14

JPC18-18

JPC18-16

JPC6-4

JPC6-2

-3

-5

-3

JPC3-1

-7

JPDS -1 -2

-3

-4

JPC14 -11

JPC9-2

JPC6-5 -8

POS B POS C

POS A

-20

+12VP

F -17

JPC24 -1

JPC22-9

-6

-5 -4

-4

-3 -3

-2 -5

-2

SOUNDER

OPERATOR JPD1 DISPLAY -1

-4

-3

-2

SPL2

-6

H

JPD2 -1

STEER POSITION SENSOR

JPS2 -1

SPL3

Model 4150MODEL - DC4150 LIFT - DC LIFT

-

-

BUS+

CAN TERM L

CAN TERM H

AMPLIFIER

TRACTION LEFT POWER

E

SPL7

-12

Models 4150/4250 Stand-Up Counterbalanced Lift Truck Schematics

-13 JPC18-1 JPC20-17

ISENSE5(K2) AUX SELECT ISENSE3(K2)

HSA2

TILT

SIDESHIFT

HSA1

DUMP

LOAD HOLD

PROP RELIEF

ISENSE4(K2)

-8

-15

-14

JPC18-12

JPC20-12

JPC18 -10

-20

-19

-18

-16

2

2

2

2

2

2

2

1

1

SOL9L

SOL7C

SOL10

SOL9R

SOL7R

SOL3

SOL1

SOL5

SOL4

SOL6

2

1

1

1

1

1

1

1

2

2

2

JPF2-8

-4

-3

-2

JPH2 -1

FUSE RELAY CARD

DGND

1

ZONE C7 SHEET 2

DGND

DGND

DGND

S5

S4

S3

H

SOL11 2

2

SOL12

1

MAST MOUNTED SOLENOIDS

SWITCH INPUT CONTROL HANDLE

MAST CONNECTOR

S9

1

S8

-8 -9 -12

SOL2

S7

-6

JPC20-15

S6

1

DGND

VR2

DGND +5VP

VR1

+5VP

+5VP

-5

-11

LIFT/LOWER

ISENSE2(K2)

DGND

SSHIFT_RIGHT

SSHIFT_LEFT

TILT_DOWN

TILT_UP

-4

-10 HORN FUNCTION 4B

FUNCTION 4A

-2 LIFT

JPC12-1

-3

+5VP

TRAVEL

G

2

SOL13

1

Figure 1-4. Electrical Schematic - Model 4150 - Sheet 2 of 4

PRIORITY BYPASS

CONTROL HANDLE

5

1.5A

FU11

MANAGER

VEHICLE

JPC24 -23

-7

SF

FB

-1

-2

JPA -1

MODEL 4250 ONLY

AMBIENT TEMPERATURE SENSOR OPTION

DGND

AMBIENT

JPFA-2

-2

+

PRESS

SPL11 -2 -1

T

JPWL2 -2 JPWL1 -2

JPWL4 -2

JPWL5 -2

FAN

-

SENSOR OPTION

PRESSURE (WEIGHT)

JPWL1 -1 JPWL2 -1

JPWL5 -1 JPWL4 -1

WARNING LIGHT OPTION

OPERATOR'S COOLING FAN OPTION

JPFA-1

-3

TS1 ACCESSORY POWER-2 B-

-2

1

2

- BLK

JPY1 -1

S15

S10

WL

-10

2

1

RED +

-18

-1

JPC24 -13

BLK

JPW5 WHT -2

TS1 ACCESSORY POWER-5 KEY

DGND

PRESSURE_AIN

+12VP

VM

TS1 -3 ACCESSORY POWER (BATTERY) -1 ACCESSORY POWER B-

-2

TS1 -5

Publication: 1124958C, Issued: 15 May 2014

7

6

5

4

3

2

B

2

1 2

JPWL3 -2

LEFT 1 2

WORK LIGHTS RIGHT 1

JPWL3 -1

REV

WORKING LIGHTS OPTION

C

VEHICLE

-2

-2

JPC24 -4

DGND

-4 JPS6 -4 -1 -3

-22

JPC20 -6 +12VP JPC22 -6 LIFT_LIM JPC24 -6

VEHICLE MANAGER

HTR8-

HTR8+

HTR7-

HTR7+

TP1 (B+)

BOTTLER'S TILT OPTION

UPPER

UPPER

LOWER

-3 JPT1 -2 JPC22 -5

+12VP

TILT_DIN

+5V

-1

JPT1 -1 JPC20 -5

+12V

VR6 DGND

JPT5 -4

JPT1 -3 JPC24 -5 DGND

DGND

JPT5 -2

JPT1 -4 JPC24 -22 TILT_AIN

+5VP

LEFT SIDE

LOWER

RIGHT SIDE

MODEL 4250 ONLY S12 S12 LIFT MAST TILT SPEED LIMIT OR REDUCTION SWITCH (QUAD MAST ONLY) OPTION

OPTION

MODEL 4250 ONLY S18 MAST TILT SWITCH

OPTION

MODEL 4250 ONLY S18 MAST TILT CENTERING OPTION **MUTUALLY EXCLUSIVE WITH BOTTLERS TILT OPTION

FU17

OPTION

S22B RIGHT BATTERY GATE

OPTION

S22A LEFT BATTERY GATE

MODEL 4250 ONLY S11 HI-SPEED LIMIT SWITCH

OPTIONAL HEATED PLATES FOR OCSS OPTION

DGND

TP4 (B-)

T-OCSS

-3

JPC24 -5

DGND

TILT_DIN

TILT_AIN

JPT1 -1

-2

-1

-2

JPC24 -8 JPC20 -5 JPC22 -5

+12VP

DGND

+12VP

JPS5 -4

-1

JPC20 -4 JPC22 -4 GATE_R +12VP

JPS13 -3

-1

JPC24 -3 DGND

JPS14 -3

JPC20 -3 JPC22 -3

+12VP GATE_L

JPC20 -8 JPC22 -22 HIGH_SPD

MANAGER

D

E

VEHICLE MANAGER

+12VP

BLU BRN BLK JPC22 -14 JPC18 -6

BEAM_R DGND

BLU

BRN -2 JPW2 -1 -2

JPC20 -10 +12VP

-4

BLU JPW3 -1 JPC20 -9

BRN BLK DGND

JPW4 -1 -3 -4

SPL10

UPPER RIGHT DETECTOR

LOWER RIGHT EMITTER

LOWER LEFT DETECTOR

OPERATOR'S COMPARTMENT SENSOR SYSTEM (OCSS) OPTION JPW1 -1 BRN UPPER LEFT -2 BLU EMITTER

SWITCH BASED HANDLE INTERNAL HEATER

CONTROL HANDLE

HTR6

JPC18 -5 +12VP

-5

BATT-

JPC22 -13

JPC20 -2

JPC10 -3

JPC20 -1

BATT+

BEAM_L

+12VP

ENABLE

-2

-1

THERMOSTAT

TP4 (B-)

FU35 2 AMP 125VDC

SHLD

F

CONNECTOR TO RAYMOND TM TXD PC9-2 RXD -3

iPORT SUPPLIER WIRELESS MODULE

DGND BATTBATT+

JPHT1

TP1 (B+)

-6

-3 -5

TXD

CONNECTOR TO THIRD PARTY DEVICE RXD

JRDP1-1 -2

TP1

A

TP4

B-

B+

TP4

TP1

G

-5

-2

-3

JPC9 iPORT TRUCK VM

Figure 1-5. Electrical Schematic - Options - Sheet 3 of 4

RS-232

Models 4150/4250 Stand-Up Counterbalanced Lift Truck Schematics

iWAREHOUSE-RED SYSTEM SEE INSTALLATION MANUAL FOR DETAILS

6

MOTOR ENCODER COLOR CODES SHOWN ARE FOR 4K TRACTION MOTORS (STD & EE).

FOR 5K TRACTION MOTORS (STD & EE), PIN 2 IS WHITE AND PIN 3 IS BLUE.

1. MAST IN FULLY LOWERED POSITION. KEY SWITCH OFF, EPO NOT DEPRESSED, NOT ON DEADMAN.

Publication: 1124958C, Issued: 15 May 2014

2.

NOTES:

Models 4150/4250 Stand-Up Counterbalanced Lift Truck Schematics

HORN TRAVEL ALARM HEATER FOR CONTROL HANDLE (INTERNAL) HEATER FOR RIGHT SIDE OCSS PHOTO EYE HEATER FOR LEFT SIDE OCSS PHOTO EYE CONNECTOR FOR TEMPERATURE SENSOR BATTERY + BATTERY POWER AMP FAN OPTION CONNECTOR BRAKE CONNECTOR-LEFT BRAKE CONNECTOR-RIGHT

DIGITAL INPUTS CONNECTOR ON VM ANALOG INPUTS CONNECTOR ON VM DISPLAY CONNECTOR DISPLAY CONNECTOR FOR OVERLAY CONNECTOR FOR OPERATOR FAN B- AUX POWER, B+ POWER AMPS CONNECTOR ON FUSE/RELAY CARD B+ KEY SWITCH RELAYS CONNECTOR ON FUSE/RELAY CARD B- CONNECTOR ON FUSE/RELAY CARD KEY SWITCH, EPO, BATTERY SENSE CONNECTOR ON FUSE/RELAY CARD CONTROL HANDLE CONNECTOR CONNECTOR FOR MAST MODEL 4100 HANDLE HEATER

LIFT POWER AMP CONNECTOR LIFT ENCODER CONNECTOR LIFT MOTOR TEMPERATURE SENSOR CONNECTOR LIFT POWER CONTACTOR CONFIGURATION CONNECTOR iPORT SUPPLIER WIRELESS MODULE CONTACTOR PANEL INTERFACE CONNECTOR STEERING POSITION SENSOR CONNECTOR HIGH SPEED LIMIT OPTION CONNECTOR LIFT LIMIT SWITCH OPTION CONNECTOR RIGHT BATTERY GATE SWITCH CONNECTOR LEFT BATTERY GATE SWITCH CONNECTOR MAST TILT SENSING OPTION CONNECTOR

G3, G5/1 D5/3 D5/3 B6/3 A3/1&2 A4/1&2 E6/1&2 D6/1&2 D6/1&2 F5/1&2 D5/3 F5/1&2 F4/1&2 F4/1&2 G3, G4/1&2 D6/3 E6/3 F4/1&2 F5/1&2 G6/1&2 F2/1&2 F2/1&2 F5/1&2 E5/1&2 E7/1&2 B5/3 B6/1&2 C5/1&2 B5/1&2 B6/1&2 G2, G4/1 G6/1&2 F2/3

D4/1 C4/1 C4/1 C4/1 F2/3 B4/1&2 F2/1&2 D3/3 D3/3 D3/3 D2/3

HTR6 HTR7 HTR8 JPA JPB+ JPBJPB1 JPB3 JPB4 JPC3 JPC4 JPC6 JPC9 JPC10 JPC12 JPC12A JPC12B JPC14 JPC18 JPC20 JPC22 JPC24 JPD1 JPD2 JPDS JPFA JPF1 JPF2 JPF3 JPF4 JPH1 JPH2 JPHT1

JPL1 JPL2 JPL3 JPL4-AC,-DC JPRDP1 JPS1 JPS2 JPS5 JPS6 JPS13 JPS14

B3/1&2 B4/2 B4/3 D7/1&2 E7/1&2 H4/1&2 H4/1&2 H4/1&2 G4/1&2 G4/1&2 G4/1&2 G4/1&2 B2/3

LPC MP PRESS S1 S2 S3 S4 S5 S6 S7 S8 S9 S10

KEY SWITCH DEADMAN SWITCH CONTROL HANDLE HORN SWITCH CONTROL HANDLE FUNCTION 4A SWITCH CONTROL HANDLE FUNCTION 4B SWITCH CONTROL HANDLE TILT UP SWITCH CONTROL HANDLE TILT DOWN SWITCH CONTROL HANDLE SHIFT LEFT SWITCH CONTROL HANDLE SHIFT RIGHT SWITCH REVERSE WORKING LIGHT SWITCH

LIFT PRESSURE SENSOR

DC LIFT MOTOR

LIFT POWER CONTACTOR

SWITCHED BASED CONTROL HANDLE

D5/1 C4/1 C4/1

LM LME LMT

AC LIFT MOTOR LIFT MOTOR ENCODER LIFT MOTOR TEMPERATURE SENSOR

CONNECTOR WEIGHT PRESSURE SENSOR OPTION KEYSWITCH RELAY-OPTIONS KEYSWITCH RELAY-SOLENIODS, ATTACHMENTS, HORN KEYSWITCH RELAY, POWER AMPS KEYSWITCH RELAY

B4/3 C6/1&2 C7/1&2 C6/1&2 C7/1&2

CONNECTOR FOR OCSS-UPPER LEFT EMITTER CONNECTOR FOR OCSS-UPPER RIGHT DETECTOR CONNECTOR FOR OCSS-LOWER RIGHT EMITTER CONNECTOR FOR OCSS-LOWER LEFT DETECTOR CONNECTOR FOR WARNING LIGHT

F4/3 F5/3 F4/3 F4/3 B2/3

JPW1 JPW2 JPW3 JPW4 JPW5

K1 K2 K3 K4

CONNECTOR FOR WORKING LIGHT CONNECTOR FOR WORKING LIGHT CONNECTOR FOR WORKING LIGHT CONNECTOR FOR WORKING LIGHT CONNECTOR FOR WARNING LIGHT

B3/3 B3/3 C3/3 B3/3 B2/3

JPWL1 JPWL2 JPWL3 JPWL4 JPWL5

JPY1

TRACTION AMP CONNECTORS TRACTION MOTOR ENCODER CONNECTORS TRACTION MOTOR TEMPERATURE SENSOR CONNECTORS

D3/3 D2, D3/1&2 D2, D3/1&2 C2, C3/1&2

JPT1 JPTL1, JPTR1 JPTL2, JPTR2 JPTL3, JPTR3

CONNECTOR FOR DEADMAN

USB CONNECTOR ON VM OPTIONAL LEVER #1 CONNECTOR CONNECTOR ON VM CONNECTOR ON VM FOR FLASHWARE CAN; DIGITAL INPUTS & OUTPUTS CONNECTOR ON VM HANDLE CONNECTOR ON VM CONNECTOR FOR LEVER OPTION HARNESS CONNECTOR FOR LEVER OPTION HARNESS B+, B-, CAN COMMUNICATIONS CONNECTOR ON VM COIL DRIVERS CONNECTOR ON VM PROPORTIONAL COIL DRIVERS ON VM

CONTROL FUSE FOR HEATER FOR OCSS PHOTO EYE OPTION iPORT SUPPLIER WIRELESS MODULE

CONTROL FUSE FOR VEHICLE MANAGER B+ CONTROL FUSE FOR VEHICLE MANAGER BCONTROL FUSE FOR AUX. POWER B+ CONTROL FUSE FOR AUX. POWER BCONTROL FUSE FOR WARNING LIGHT & STROBE

POWER FUSE FOR STEER POWER FUSE FOR TRAVEL POWER FUSE FOR LIFT

D5/3 F3/3

B7/1&2 B6/1&2 B6/1&2 B6/1&2 A2/3

FU5 FU6 FU7 FU8 FU11

E6/1&2 E6/1&2

B3/1&2 B3/1&2 B3/1&2

FU1 FU2 FU3

EMERGENCY POWER OFF (S21)

HRN H

C7/1&2

EPO

STEER MOTOR POSITIVE TERMINAL STEER MOTOR NEGATIVE TERMINAL

DESCRIPTION

FU17 FU35

A4/1&2 A4/1&2

ZONE/SHEET

AUX(+) AUX(-)

IDENT.

LEGEND

TRACTION RIGHT MOTOR ENCODER TRACTION RIGHT TEMPERATURE SENSOR

B3/1&2 B3/1&2 B3/1&2 A5/1&2 B3/1&2 C3/1&2 C3/1&2

TP1 TP2 TP3 TP4 TP5 TRE TRT

AMBIENT TEMPERATURE SENSOR THERMOSTAT FOR HEATERS FOR OCSS PHOTO EYES

B7/3 D5/3 B5/3

FAN

OPERATOR'S COOLING FAN

WARNING LIGHT DISPLAY AUDIBLE ALARM

B2/3 E5/1&2

WL T T-OCSS

CONTROL HANDLE VARIABLE INPUT DEVICE FOR TRAVEL CONTROL HANDLE VARIABLE INPUT DEVICE FOR LIFT/LOWER LEVER #1 VARIABLE INPUT DEVICE LEVER #2 VARIABLE INPUT DEVICE LEVER #3 VARIABLE INPUT DEVICE

G2, G4/1,G4/2 G2, G4/1,G4/2 E5/3 E6/3 E6/3 VR1 VR2 VR3 VR4 VR5 SOUNDER

TRACTION POWER CONTACTOR

C3/1 TPC

TERMINAL STRIP FOR ACCESSORY POWER

TIE POINT ON B+ TIE POINT ON AUXILIARY MOTOR FUSE TIE POINT ON LIFT MOTOR FUSE TIE POINT ON BTIE POINT ON TRACTION MOTOR FUSE

D3/1&2 D4/1&2 TML TMR

D6/1&2

TRACTION MOTOR LEFT TRACTION MOTOR RIGHT

C2/1&2 C2/1&2 TLE TLT

TS1

TRAVEL ALARM POSITIVE TERMINAL TRAVEL ALARM NEGATIVE TERMINAL TRACTION LEFT MOTOR ENCODER TRACTION LEFT TEMPERATURE SENSOR

E6/1&2 E6/1&2 H-1(+) H-2(-)

CONTROL HANDLE HORN SWITCH CONTROL HANDLE ANALOG PUSHBUTTON FOR FUNCTION 4B CONTROL HANDLE ANALOG PUSHBUTTON FOR FUNCTION 4A CONTROL HANDLE TILT/SIDESHIFT JOYSTICK

STEER POWER CONTACTOR H2/1 H3/1 H3/1 G3/1

B4/1&2 STR SW1 SW2 SW3 SW4

SPLICE SPLICE SPLICE SPLICE SPLICE SPLICE SPLICE SPLICE SPLICE SPLICE SPLICE SPLICE

E4/1&2 F4/1&2 F4/1&2 D2/1&2 D4/1&2 D3/1&2 E5/1&2 E3/1&2 C5/1&2 F4/3 B3/3 E5/1

SPL1 SPL2 SPL3 SPL4 SPL5 SPL6 SPL7 SPL8 SPL9 SPL10 SPL11 SPL12

STEER MOTOR LOAD/HOLD SOLENOID LIFT/LOWER PROPORTIONAL SOLENOID DUMP SOLENOID PRIORITY BYPASS SOLENOID PROPORTIONAL RELIEF SOLENOID AUX SELECT SOLENOID SOLENOID FOR HIGH-SPEED ATTACHMENTS SOLENOID FOR HIGH-SPEED ATTACHMENTS SIDESHIFT LEFT SOLENOID SIDESHIFT RIGHT SOLENOID TILT SOLENOID HIGH SPEED ATTACHMENT 2 SOLENOID

G6/1&2 G5/1&2 G5/1&2 G5/1&2 G5/1&2 G6/1&2 G6/1&2 G6/1&2 G6/1&2 G6/1&2 G6/1&2 H6/1&2

A4/1&2

SM SOL1 SOL2 SOL3 SOL4 SOL5 SOL6 SOL7C SOL7R SOL9L SOL9R SOL10 SOL11

HIGH SPEED LIMIT SWITCH LIFT LIMIT SWITCH WORKING LIGHT SWITCH MAST TILT SWITCH OPTION BATTERY GATE SWITCHES SWITCH FOR OPERATOR'S FAN

DESCRIPTION

D3/3 D4/3 B2/3 D3/3 D2, D3/3 B5/3

ZONE/SHEET

S11 S12 S15 S18 S22A, S22B SF

IDENT.

LEGEND

OPTIONAL ANALOG HANDLE

Figure 1-6. Electrical Schematic - Legend - Sheet 4 of 4

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Publication: 1124958C, Issued: 15 May 2014

Models 4150/4250 Stand-Up Counterbalanced Lift Truck Schematics

Model 4250 - AC LIFT

Figure 1-7. Hydraulic Schematic - Model 4250 - AC Lift (Sheet 1 of 3)

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Publication: 1124958C, Issued: 15 May 2014

Models 4150/4250 Stand-Up Counterbalanced Lift Truck Schematics

Model 4150 - DC LIFT

Figure 1-8. Hydraulic Schematic - Model 4150 - DC Lift (Sheet 2 of 3

9

Publication: 1124958C, Issued: 15 May 2014

Models 4150/4250 Stand-Up Counterbalanced Lift Truck Schematics Figure 1-9. Hydraulic Schematic - Auxiliary Function Options (Sheet 3 of 3)

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