Raymond 20 - TRACTOR RESISTOR & SCR PARTS CATALOG MANUAL SN 5500 - PDF DOWNLOAD

MODEL 20 - TRACTOR RESISTOR & SCR PARTS CATALOG SIN 5500 THRU 13599

PDPM-0081 DATED 10/15/79

MODEL 20B SCR / RESISTOR PARTS CATALOG TABLE OF CONTENTS S/N 5500 to 13599 Page 1 of 3

TRACTOR ONLY

Date: Revised January 1997

Description

Page

BRAKE AND STEERING

200

Steering Col Assy-Std Steer W/O Power .......................................................... 1800 to 13599 Steering Col Assy-Auto W/O Power ................................................................. 1800 to 13599 Steering Col Assy-Std. Steer W/Power ............................................................ 1800 to 13599 Steering Column Assy. (Auto Type W/Power .................................................. 1800 to 13599 Steering Col Assy. 4D Std. W/Power ................................................................ 1800 to 13599 Steering Col Assy. 4D Auto W/Power ............................................................... 1800 to 13599 Steering Col Assy. Hydrive - Std. Power .......................................................... 5500 to 13599 Steering Col Assy. Hydrive -Auto Power ......................................................... 5500 to 13599 Steering Cable Assy. - Hydrive - Trac. to Attach .............................................. 5500 to 13599 Upper Steering Assy. - Hydrive - Std ................................................................ 5500 to 13599 Upper Steering Assy. - Hydrive -Auto .............................................................. 5500 to 13599 Brake Install. -All Models ................................................................................. 2100 to 13599 Deadman Brake - Std. Models .......................................................................... 2100 to 13599 Dead man Brake -Hydrive - Tractor ................................................................... 5500 to 13599 Dead man Brake -Hydrive - Attach .................................................................... 5500 to 13599 Deadman Brake - R.H. - Western Electric ........................................................ 5500 and Up

DRIVE UNIT Drive Unit Assembly - Std. Model ..................................................................... 001 and up Drive Unit Assy. - 4 D Models ........................................................................... 001 and up Gear Housing - Standard Model ....................................................................... 001 and up Gear Housing - 4D Model ................................................................................. 001 and up Wheel Assy. -All Models .................................................................................. 001 and up Drive Motor (Prest. Long Frame) ...................................................................... 001 and up Drive Motor (Prest. Short Frame) ..................................................................... 001 and up Drive Motor (G.E.) ............................................................................................. 001 and up

ELECTRICAL Standard Electrical Symbols............................................................................

Quickie Ref Of Elec Comp. Resistor ................................................................. 001 to 10450 Quickie Ref Of Elec Comp. SCR ...................................................................... 5500 to 10458 Electrical System 812-002-700/(W) Resistor .................................................... 5500 and up Electrical System 154-005-000/(T) SCR ........................................................... 5500 to 13599 Electrical System 124-000-240 Resistor Hydrive ............................................. 5500 to 9502 Electrical System 154-005-070 SCR Hy drive ................................................... 5500 to 9502 Electrical System 124-000-240(J) Resistor Hydrive ......................................... 9503 to 13599 Electrical System 154-005-070/(N)SCR Hydrive .............................................. 9503 to 13599 Electrical Remote Install. 812-002-790/(F) SCR & RES. Std. W/Remote ........ 9503 and up Controller Assembly 154-002-520/(F) Resistor ................................................ 5500 and up Controller Assy 154-002-500/ (W) SCR. ........................................................... 5500 to 11461 Upper Controller Assy. Resistor Hydrive 124-000-250/ .................................... 5500 and up Upper Controller Assy. SCR Hydrive 154-005-073 .......................................... 5500 to 13599 Controller Assy. 154-002-500(AB) SCR ........................................................... 11462 to 13599 Contactor Panel Assembly 812-002-705/002 Resistor W/o Aux & P. Steer ..... 5500 to 7850 Contactor Panel Assy. 154-005-004/002 - SCR w/o Aux. & P.Steer ................ 5500 to 7850 Contactor Panel Assy. 812-002-705/001(R) Resitor Std .................................. 5500 and up Contactor Panel Assy. 154-005-004/001(U) Std. SCR ..................................... 5500 to 13599 Contactor Panel Assy. 154-005-004/003(U) SCR Low lifts West. Elec. & Std . 5500 to 13599 Contactor Panel Assy. 154-005-004/004 SCR Hydrive .................................... 5500 to 13599

2-1 2-3 2-5 2-7 2-9 2-11 2-13 2-15 2-17 2-19 2-21 2-23 2-25 2-27 2-29 2-31

300 3-1 3-3 3-5 3-7 3-9 3-11 3-13 3-15

400 4-1 4-3 4-5 4-7 4-9 4-11 4-13 4-15 4-17 4-19 4-21 4-23 4-25 4-27 4-29 4-31 4-33 4-35 4-37 4-39 4-41

MODEL 208 SCR / RESISTOR PARTS CATALOG TABLE OF CONTENTS SIN 5500 to 13599 Page 2 of 3

Date: Revised January 1997

Electrical (Cont'd} Contactor Panel Assy. 812-001-705/003 (P) Resistor Low lift.......................... 5500 and up Contactor Panell Assy. 812-002-705/004(K) Resistor Hydrive ......................... 5500 to 13599 Meter Installation ............................................................................................... 5500 to 13599 Main SCR Install. 154-005-008 (L) .................................................................. 5500 to 13599 Commutating SCR and Rectifier Install. 154-005-012 ...................................... 5500 to 13599 Battery Connector Installation 154-005-039 .................................................... 5500 and up EC Battery Connector Assembly (B) ............................................................... 5500 and up YC Battery Connector Assembly ...................................................................... 5500 and up Electrical Supply - Remote Control 812-002-740 ............................................. 5500 to 9502 Resistor and Cover ........................................................................................... 5500 and up Low Voltage Circuit Breaker Std. + Low Lift 154-005-060/002 ......................... 5500 to 13599 Low Voltage Circuit Breaker Cold Storage 1514-005-060/001 ........................ 5500 to 13599 Limit Switch Installation -High Spd Clear -Height cut out.812-001-270/ (G) .... 5500 to 9502 Limit Switch Installation - High Spd Clear ........................................................ 9503 and up Limit Switch Installation 821-001-238/ high spd cut out... ................................. 12813 and up Limit Switch Installation 821-001-248/ high spd. cut out.. ................................. 5500 and up Warning Light Installation 821-001-262/ ........................................................... 5500 and up Spotlight Installation 812-001-566/ (D) ............................................................ 5500 to 13599 Control Unit Assembly. 154-005-020 (G) SCR ................................................. 5500 to 13599 Contactor Assembly 590-170 ........................................................................... 5500 and up Contactor Assembly 590-171 ........................................................................... 5500 and up Contactor Assembly 590-172 ........................................................................... 5500 and up Contactor Assembly 590-176 ........................................................................... 5500 and up Contactor Assembly 1-105-007/ 1-105-012 ...................................................... 5500 and up Contactor Assembly 590-150 ........................................................................... 5500 and up Contactor Assembly 1-150-054 ........................................................................ 5500 and up Contactor Assembly 1-105-009 ........................................................................ 5500 and up Contactor Assembly 1-105-029 ........................................................................ 5500 and up Contactor Assembly 1-105-040 ........................................................................ 5500 and up Contactor Assembly 1-105-072/ 1-105-079 ...................................................... 5500 and up

4-43 4-45 4-4 7 4-49 4-51 4-53 4-55 4-57 4-59 4-61 4-63 4-65 4-67 4-69 4-71 4-73 4-75 4-77 4-79 4-81 4-83 4-85 4-87 4-89 4 91 4-93 4-95 4-97 4-99 4-101

HYDRAULIC

500 Standard Hydraulic Symbols.............................................................................

Hydraulic System - 812-002-691 (A) ................................................................ 5500 to 9958 Hydraulic System - 812002-691 (B) ................................................................. 5500 and up Hydraulic System (Hydrive) -124-000-271 (B) ................................................. 5500 to 13599 Hydraulic System - 812-002-745/ ..................................................................... 5500 and up Hydraulic System - 812-002-661/003 and /004 ................................................ 5640 to 5849 Hydraulic System - 812-002-745/ (M) ............................................................... 5500 to 13599 Hydraulic System - 812-002661/007 and /008 ................................................. 5640 to 5849 Hydraulic System - 812-002-745/ Std, Remote,w/Aux. control. ........................ 5500 and up Hydraulic System - 812-002-661/005 and /006 Std Steer w/ Aux control.. ....... 5640 to 5849 Hydraulic System - 812-002-745/ (M) Std, Remote Control, Power Str,W/Aux 5500 to 13599 Hydraulic System - 812-002-661/001,/002,/009 ............................................... 5640 to 5849 Valve Assembly - 812-002-696 ........................................................................ 5500 to 15817 Solenoid Valve Assembly - 520-449 ................................................................. 5500 and up Check Valve Assembly.- 520-307 ..................................................................... 5500 and up Manifold Assembly - 124-000-281 .................................................................... 5500 to 13599 Manifold Assembly -Resistor Reach - 812-002-746/ (B) .................................. 5500 to 1500 Manifold Assembly - Std.- 812-002-629 ........................................................... 5640 to 5849 Auxiliary Controls - 812-001-352 ...................................................................... 001 to 9958

5-1 5-3 5-5 5-7 5-9 5-11 5-13 5-15 5-17 5-19 5-21 5-23 5-25 5-27 5-29 5-31 5-33 5-35 5-37

MODEL 208 SCR / RESISTOR PARTS CATALOG TABLE OF CONTENTS SIN 5500 to 13599

Page 3 of 3

Date: Revised January 1997

Hydraulics cont"d Auxiliary Controls - 812-001-350 ...................................................................... 2175 to 9958 Auxiliary Controls - 812-000-271 ...................................................................... 2175 to 9958 Auxiliary Controls Piping -812-002-100/ (C) I 0991 (C) ..................................... 9959 and up Reservoir Assembly - 812-002-597 (G) Std ..................................................... 5500 to 13599 Reservoir Assembly - 812-002-683 (F) Low Lift ............................................... 5500 to 13599 Lift Pump and Motor - 812-002-604 (B) ............................................................ 5500 to 14000 Lift Pump and Motor - 812-002-780 (E) ............................................................

Aux. Pump and Motor.- 812-002-608 ............................................................... 001 to 9958 Pump and Motor - 812-002-607 (E) .................................................................. 5500 to 10483 Pump and Motor - 812-002-811 (B) .................................................................. 10484 to 13599 Pump and Motor - 812-002-820 ........................................................................ 10484 to 13599 Torque Generator-812-000-229 (F) ............................................................... 001 to 13599 Lift Valve Assembly - 812-002-598 (D) ............................................................. 5500 and up Auxiliary Valve Installation - 812-001-352 (J) ................................................... 2710 to 9958 Auxiliary Valve Installation - 812-002-802/ (C) ................................................. 9959 to 15540 Auxiliary Valve Installation - 812-001-350 ......................................................... 2710 to 9958 Auxiliary Valve Installation - 812-002-803/ (E) .................................................. 9959 to 15211 Auxiliary Valve Installation - 812-000-571 ......................................................... 2710 to 9958 Auxiliary Valve Installation - 812-002-804 (C) ................................................. 9959 to 15540 Control Valve (Lift) - 520-041 (B) ...................................................................... 5500 and up Control Valve - 520-037 .................................................................................... 001 to 9958 Control Valve Assembly - 520-043 ................................................................... 9959 and up Control Valve - 520-038 .................................................................................... 001 to 9958 Control Valve Assembly - 520-044 (E) ............................................................. 9958 to 15211 Control Valve Aux. - 520-044 ............................................................................. 9959 to 15211 Control Valve - 520-039 .................................................................................... 001 to 9958 Control Valve Assembly - 520-053 ................................................................... 9959 and up Control Valve - 812-001-351 (L) ....................................................................... 3412 to 9958 Control Valve - 812-001-353 (N) ....................................................................... 3413 to 9958 Control Valve - 812-001-172 (N) ....................................................................... 3413 to 9958 Tractor to Attachment Piping ............................................................................ 5500 and up Tractor to Attachment Piping - 112-000-669/ (C, /769/ (C) ............................... 5500 and up Tractor to Attachment Piping - Low Lift ............................................................. 5500 to 9958 Tractor to Attachment Piping - Low Lift - 761-151-089 (C) ............................... 9959 and up

5-39 5-41 5-43 5-45 5-47 5-49 5-51 5-53 5-55 5-57 5-59 5-61 5-63 5-65 5-67 5-69 5-71 5-73 5-75 5-77 5-79 5-81 5-83 5-85 5-87 5-89 5-91 5-93 5-95 5-97 5-99 5-101 5-103 5-105

MISCELLANEOUS

Caster Assembly- 812-001-259 ....................................................................... 1370 and up Caster Leg Assembly -112-000-574/ (J) .......................................................... 001 and up Doors & Covers - 812-003-021 ......................................................................... 5500 to 13599 Indicator Cover Assembly - 812-002-613 ......................................................... 5500 to 13599 Battery Compartment - 812-002-000 ................................................................ 001 to 13599 Counter weights Installation - 812-000-113 ...................................................... 5500 and up

6-1 6-3 6-7 6-9 6-11 6-13

Introduction to Your Parts Catalog Introduction

The Raymond Corporation manufadures a variety of lift tru~k~ in both standard and customized configurations. The Parti Catalog is organized into major divisions which cover all areas of the truck. These may indude: • Power Unit [If applicable) • Brake and Steering

• Drive Unit • Eledrical

• Hydraulic (if applicable) • Elevating/Attachments • Contadors • Special Options [If applioob~@)

Using the Catalog

The catalog contains three elements necessary for effedive use, which are: 1. Quality Assurance Sheet gives specific components in a truck and is located at the beginning of the parts catalog$ 2. Table of Contents guides the reader to the correct pages., 3. Customized Prints provide special documentation for customized trucks and are located at the end of the parts catalog.

Parts Catalog Overview

• In some cases, large assemblies or installations are broken down over several pages.

Example:

The DRIVE UNIT assembly is shown on one page •· the DRJVE MOTOR for this drive unit on another page -- the DRIVE WHEEL fer this. unit on another page.

• Drawings of hydraulic hoses and piping do not necessarily conform to exad installation as they appear on the truck.

These illustrations are for part number references only.

• An indented part number indicates the part is a component

of the preceding non-indented part and can be ordered separately; however, the component will be induded when the non-indented part is ordered.

Example:

570-000 570-000/01 570-000/02

Motor Assembly Armature Field Winding

570-000/01 and 570-000/02 are parts of Motor 570-000e • When ordering parts for motors, always include serial number, model number and/or type of motor from data plate on motor, or Quality Assurance Sheet. Always specify truck's serial and model numbers when ordering.

1.