Raymond 101 Walkie Pallet Truck Parts Catalog Manual SN 101-00-20,000 & Up - PDF DOWNLOAD

Model 101 Walkie Pallet Truck

Parts Catalog

1058328A S/N 101-00-20,000 & Up Issued: 05/12/2006 Replaces: PDPM-0202 Issued: 7/1/01

© 2006 The Raymond Corporation

Model 101, Walkie Pallet Truck - Table of Contents

Table of Contents SECTION 1 General Information To Our Customer ................................................................................................................................ 1-2 How To Use Catalog If Part Number Is Not Known ................................................................................. 1-3 How To Use Catalog If Part Number Is Known ....................................................................................... 1-4 Major Sections ................................................................................................................................... 1-5 Recommended Spare Parts List ............................................................................................................. 1-6 Hardware Parts List ............................................................................................................................. 1-7

SECTION 2 Finish and Accessories Major Assemblies ............................................................................................................................... 2-2 Truck Final Assembly........................................................................................................................... 2-4 Finish Instructions................................................................................................................................ 2-7

SECTION 3 Steering and Controls Handle Mounting and Installation ......................................................................................................... 3-2 Handle and Controller Assembly .......................................................................................................... 3-4 Control Assembly................................................................................................................................ 3-8 Handle/Arm Assembly ...................................................................................................................... 3-10

SECTION 4 Drive and Brake Drive Unit Installation .......................................................................................................................... 4-3 Drive Wheel Assembly ........................................................................................................................ 4-8 Brake Assembly .................................................................................................................................. 4-9

SECTION 5 Electrical Components and Systems Electrical System................................................................................................................................. 5-2 Meter Installation ................................................................................................................................ 5-6 Battery Pack, 24 Volt (Wet Battery) ....................................................................................................... 5-8 Battery Tree and Cover Assembly ....................................................................................................... 5-10 Battery Pack Cables (Wet Battery)....................................................................................................... 5-12 Charger Assembly ............................................................................................................................ 5-14 GNB Maintenance Free 24V Battery Pack ........................................................................................... 5-16 GNB Charger Assembly .................................................................................................................... 5-18 Battery Pack Optima ......................................................................................................................... 5-20 Drive Motor ..................................................................................................................................... 5-22 Drive Motor, EE ................................................................................................................................ 5-24

SECTION 6 Hydraulic Components Hydraulic System ................................................................................................................................ 6-2 Lift Pump and Motor Assembly.............................................................................................................. 6-5 Hydraulic Cylinder.............................................................................................................................. 6-8

SECTION 7 Mast Fork Final Assembly ............................................................................................................................ 7-2 Load Wheel Assembly......................................................................................................................... 7-4

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Model 101, Walkie Pallet Truck - Table of Contents

SECTION 8 Options/Kits Caster Option .................................................................................................................................... 8-2 Load Backrest..................................................................................................................................... 8-4 Maintenance Tool, Programmable ........................................................................................................ 8-5

APPENDIX A Alphabetical Parts Index APPENDIX B Numerical Parts Index

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SECTION 1 General Information To Our Customer ................................................................................................................................................. 1-2 How To Use Catalog If Part Number Is Not Known .................................................................................................. 1-3 How To Use Catalog If Part Number Is Known......................................................................................................... 1-4 Major Sections .................................................................................................................................................... 1-5 Recommended Spare Parts List............................................................................................................................... 1-6 Hardware Parts List .............................................................................................................................................. 1-7

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Model 101, Walkie Pallet Truck - General Information To Our Customer

To Our Customer

1

The Part Numbers in this Parts Catalog were correct at the time your truck was manufactured. It is our policy to constantly improve our products, therefore, part numbers may continue to change. When ordering parts, verify part numbers through your Dealer’s Parts Catalog, which is kept up to date. Also note that Illustrations of assemblies and components may not necessarily conform to the exact installation as they appear on your truck.

Tips for Ordering Parts In addition to Part Number and Description, have available: • The model number and serial number of the truck • Pertinent specifications such as mast height, battery voltage, drive motor type, etc.

• Pertinent name plate data • Applicable installation or assembly numbers • Accurate Part Number

Using This Catalog This Catalog contains navigational aids to help you locate specific parts information.

• Use Section 1 to decide where to start your search for information. The overall locator views define the technical configuration of the Catalog and tie the figures in the Catalog to the engineering database.

• Use the Table of Contents to locate assemblies and subassemblies by name.

• Use the Alphabetical Index (by Part Name) and the Numerical Index (by Part Number) to locate individual parts.

• Determine configuration differences with the “Used On” codes contained within the Parts List. The “Used On” code attaches a part number to a wide range of design variables such as operating voltage, battery size, steering type, mast height and extension speed, fork carriages, color and size of tires, guide wheel specs, etc.

Technical Assistance For Authorized Raymond Dealers Only Authorized Raymond Dealers ONLY, please fax your Technical Inquiry to (315) 463-9145.

For further assistance after faxing your Technical Inquiry, please call (315) 463-5000.

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Model 101, Walkie Pallet Truck - General Information How To Use Catalog If Part Number Is Not Known

How To Use Catalog If Part Number Is Not Known

1

IF THE PART NUMBER IS NOT KNOWN

Major Assemblies

SECTION 7 MAST SECTION 6 HYDRAULIC COMPONENTS

DO THIS

SECTION 3 STEERING AND CONTROLS

1.

SECTION 5 SECTION 4 ELECTRICAL COMPONENTS AND

SECTION 2 FINISH AND ACCESSORIES

Determine in which Section the part is located using the illustration.

Drive and Brake

Drive Unit Assembly -SYSTEMS 271" and Above Elevated Height ..............................................................................4-2 Drive Unit Assembly - 270" and Below Elevated Height...............................................................................4-4 Deadman Brake Assembly ........................................................................................................................4-6 SECTION(used 4 with motor 570-262/500 only) ...............................................................4-8 Brake Assembly/Installation DRIVE AND Drive Unit Brake Assembly ......................................................................................................................4-12 BRAKE .....................................................................................................................4-14 Brake Assembly Installation Inertial Dampener ..................................................................................................................................4-16

2.

Turn to the TABLE OF CONTENTS in the applicable Section.

Figure 1-1: Major Assemblies

1-3

Frame Assembly - DS/DT

7 29

5

28

30

23

12

26 25 24

20

11

22

4

6 10

19

21

17

18

16 15

14

13 31 2

9 8

40

3.

Refer to the PAGE NUMBER selected from the TABLE OF CONTENTS. Locate the desired part and note the ITEM NO.

37

36

39

3

38 1

FIGURE 2-2 ITEM NO. 1

Figure 2-2: Frame Assembly - DS/DT

2-1

2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27

4.

Refer to the corresponding PART LIST. Use the FIGURE & ITEM NO. to find the Part Number, Description, etc.

28 29 30 31

QTY

PART NUMBER

5

828-005-691/003

5

828-005-691/001

5

828-005-691/002

REF 1 1 1 2 2 1 1 1 1 2 2 1 1 1 2 2 1 1 1 1 1 1 1 1 1 2 2 1 1 1 1 1 1 1 1

A= 14" Battery Compartment B= 16" Battery Compartment C= 21" Battery Compartment D= Without Rear Posts E= With Rear Posts

828-006-283 714-206 828-004-421 861-026 462-032 710-264P 750-433 828-004-622 828-006-364 750-006 771-049 760-130 810-733 828-004-651 710-067 771-019 114-008-306 114-009-695 1-150-057 1-150-001 7-590-006/001 114-008-718/005 5-015-003 5-015-004 828-004-672 828-004-671 710-069 411-938/001 411-938/003 411-938/002 411-938/004 828-004-674 828-004-683 828-004-682 154-009-117/001 F= Standard G= Remote H= SMARTi K= Standard/Bypass L= SMARTi/Bypass

DESCRIPTION Roller Assembly (consists of items 36 through 40) Roller Assembly (consists of items 36 through 40) Roller Assembly (consists of items 36 through 40) Frame Weldment Door Weldment Screw Bracket, Latch Pin, Clevis Bearing Screw Nut, Hex ODI Assembly ODI Assembly Nut, Hex Washer Nut, Lock Pin, Roll Bracket, Key Screw Washer Switch Assembly, Key Switch Assembly, Key Switch, Push Button Switch, Lock with Keys Switch, Push Button SMARTi Assembly Nut, Hex Nut, Hex Bracket Weldment Washer Screw Decal, Keyswitch (Not Shown) Decal, Keyswitch (Not Shown) Decal, Keyswitch (Not Shown) Decal, Keyswitch (Not Shown) Cable Assembly, SC to SMARTi Bracket, SMARTi Clamp, ODI Static Strap, Insulated M= Remote/Bypass N= Remote/SMARTi O= DT 001 to 3842/DS 001 to 3802 P= Remote/SMARTi/Bypass Q= DT 001 to 3566/DS 001 to 3640

USED ON A B C A, Q S

R

O T H, L, M, P

F, H, K, L, M, R F, H, K, L, M, P, R M, R, R G, M, N, P K, L, M, P, R H, L, N, P H, L, N, P H, L, N, P

F, H G K, L M, N, P H, L, N, P H, L, N, P F, G, K, M S= DT 3567 and Up/DS 3641 and Up T= DT 3843 and Up/DS 3803 and Up R= Recommended Spare

List 2-2: Frame Assembly - DS/DT

2-7

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Model 101, Walkie Pallet Truck - General Information How To Use Catalog If Part Number Is Known

How To Use Catalog If Part Number Is Known IF THE PART NUMBER IS KNOWN DO THIS

APPENDIX B Part No.

Description

1

Numerical Parts List Page

Part No.

024-296-290/260 ..... Cable Assembly ................................. 5-15 024-296-420/261 ..... Cable Assembly ................................. 5-15 024-297-280/000 ..... Cable Assembly ................................. 5-15 024-297-310/000 ..... Cable Assembly ................................. 5-15 024-297-430/000 ..... Cable Assembly ................................. 5-15 029-002-380/001 ..... Cable Assembly (MDE2 to S1) .............. 5-3 029-002-380/002 ..... Cable Assembly (MDE2 to S2) .............. 5-3 030-504-008/003 ..... Hose Assembly .................................... 6-5 1-000-013 ................ Battery, 6 Volt .................................... 5-15 1-011-011 ................ Terminal Boot, Right Hand ................. 5-15 1-011-012 ................ Terminal Boot, Left Hand .................... 5-15 1-012-502/003 ......... Bushing, Reducer ................................. 5-6 1-074-104/001 ......... Standoff .............................................. 5-3 1-085-186 ................ Cover, Internal ..................................... 2-7 1-105-216/01 ........... Contact Tip Kit ..................................... 5-5 1-105-216/04 ........... Switch/Actuator Assembly ..................... 5-5 1-105-216/05 ........... Cover, Top ........................................... 5-5 1-105-216/07 ........... Spring, Return ...................................... 5-5 1-105-216/09 ........... Coil Assembly ...................................... 5-5 1-105-225 ................ Contactor Assembly ............................. 5-5 1-105-225 ................ Contactor, Forward/Reverse .................. 5-3 1-110-920/092 ......... Heater................................................. 3-5 1-120-098 ................ Potentiometer, Gear ............................. 3-5 1-120-098 ................ Potentiometer, Gear ............................. 3-5 1-150-366 ................ Switch, Brake/Lift Cutout....................... 5-3 1-150-368 ................ Switch, Key .......................................... 5-3 1-150-378 ................ Switch, Key .......................................... 5-3 1-150-384 ................ Switch, Emergency, Reverse .................. 3-5 1-150-384 ................ Switch, Emergency, Reverse .................. 3-5 1-150-386 ................ Seal .................................................... 3-5 1-150-386 ................ Seal .................................................... 3-5 1-150-418 ................ Switch, Function ................................... 3-5 1-150-418 ................ Switch, Function ................................... 3-5 1-150-425 ................ Switch, Travel ....................................... 3-5 1-150-425 ................ Switch, Travel ....................................... 3-5 1-187-082 ................ Motor Controller .................................. 5-3 291-011.................... RingUSED ...................................................

4-3 DESCRIPTION ON 291-012.................... Ring ................................................... 4-3 360-049.................... Pad, Bumper Roller Assembly A ....................................... 3-3 360-062/003 ............ Guard, Cable .................................... 5-11 (consists of items 36 through 40) 360-065/001 ............ Cover, Front ........................................ 2-7 Roller Assembly B 360-068.................... Cover, Gearbox Motor ......................... 4-9 (consists of items 36 through 40) 370-637/005 ............ Tape, Double Sided.............................. 3-6 400-081/0 ................ Plate, Backing ................................... 4-15 Roller Assembly C 400-081/02 .............. Cam ................................................ 4-15 (consists of items 36 through 40) 400-081/03 .............. Lever, Brake ...................................... 4-15 Frame Weldment A, Q....................................... 4-15 400-081/04 .............. Ring, Safety 400-081/05 .............. Shoe Assembly .................................. 4-15 Door Weldment S 400-081/06 .............. Spring, Return .................................... 4-15 Screw 400-081.................... Brake Assembly ................................ 4-15 Bracket, Latch 400-081.................... Brake Assembly ................................. 4-11 400-160.................... Pinion, Drive ..................................... 4-11 Pin, Clevis 400-160.................... Pinion, Drive........................................ 4-9 Bearing R 411-511/015 ............ Decal, Raymond .................................. 2-7 411-534.................... Decal, Emergency Disconnect ............... 2-7 Screw 411-552.................... Decal, Warning.................................... 2-7 Nut, Hex 411-582.................... Decal, Made In Canada ....................... 2-7 411-587/001 ............ Decal, No ODI Assembly ORiding, Black 9" ................... 2-7 411-633.................... Decal, Caution, Bilingual ..................... 2-7 ODI Assembly T 411-637/001 ............ Decal, Emergency Disconnect, Bilingual 2-7 Nut, Hex 411-639.................... Decal, Clear ........................................ 2-7 411-680.................... Decal, Washer H, Operating L, M, P ................................. 2-7 411-681.................... Decal, Replacement Instruction ............. 2-7

Description

Page

411-773 .................... Decal, No Riding, Bilingual ..................2-7 411-789 .................... Decal, Warning....................................2-7 411-790 .................... Decal, Warning, Bilingual ....................2-7 411-848 .................... Decal, 24 Volt Cable System .............. 5-11 411-849 .................... Decal, 24 Volt Cable System .............. 5-11 411-850 .................... Decal, Charging Warning ..................5-11 411-851 .................... Decal, Charging Warning ..................5-11 411-852 .................... Decal, Battery Swivel Warning ............ 5-11 411-853 .................... Decal, Battery Swivel Warning ............ 5-11 412-454 .................... Decal, ISO 9001..................................2-7 412-586 .................... Plate, Lowlift Specification (U.S.) ...........2-7 412-588 .................... Plate, Lowlift Specification (Canadian) ..2-7 441-013 .................... Bearing, Sealed....................................4-9 441-127 .................... Bearing, Shield ...................................7-5 447-098 .................... Bearing, Cone ....................................4-3 447-108 .................... Bearing, Cone ....................................4-3 447-562 .................... Bearing, Cup ......................................4-3 447-579 .................... Bearing, Cup ......................................4-3 462-029 .................... Bushing, Flanged ................................4-5 464-034 .................... Bushing .............................................. 2-3 464-035 .................... Bushing .............................................. 2-3 464-035 .................... Bushing .............................................. 7-3 464-036 .................... Bearing, Oilite Super ...........................7-5 520-078/03 .............. Plug, Shipping ..................................... 6-9 530-449 .................... O-Ring ...............................................4-5 530-490/038 ............ O-Ring, Motor ....................................4-9 540-062 /100 ........... Cylinder, Hydraulic (Eaton) ...................6-9 540-062/01 .............. Rod, Piston .........................................6-9 540-062/02 .............. Barrel Assembly ..................................6-9 540-062/03 .............. Seal Kit ...............................................6-9 540-062/200 ............ Cylinder, Hydraulic (Ultra).....................6-9 540-062 .................... Cylinder, Hydraulic ............................... 6-5 560-206/123 ............ Valve, Flow Control (2 GPM) ................ 6-7 560-206/130 ............ Reservoir Kit (With Tubes) .....................6-7 560-206/132 ............ Adapter Block (With Check Valve) .........6-7 560-206/135 ............ Plug, Vent (With 40 Micron Filter) .........6-7 560-209/04 .............. Valve/Coil, Solenoid Release.................6-7 560-209/06 .............. Valve, Adjustable Relief ........................6-7 560-209/07 .............. Pump (With Coupling, Bolts & Gasket) ..6-7 560-209/08 .............. Elbow, 90 Degree ...............................6-7 560-209/09 .............. Switch, Solenoid Start ........................... 6-7 560-213/01 .............. Motor, 24 Volt DC 2 Terminal ...............6-7 560-213/01 .............. Pump Motor....................................... 5-23 560-213/02 .............. Brush Set ........................................... 5-23 560-213 .................... Pump and Motor Assembly ...................6-5 560-213 .................... Pump/Motor Assembly ........................6-7 570-271/515 ............ Brush Lead Assembly Kit .................... 5-23 570-271/516 ............ Commutator End Bearing .................. 5-23 570-271/516 ............ Drive End Bearing ............................. 5-23 570-271/517 ............ Washer ............................................. 5-23 570-316/511 ............ Seal .................................................. 5-23 570-316/513 ............ Retaining Ring ...................................5-23 570-360/511 ............ Brush Set ........................................... 5-23 570-360/512 ............ Brush Spring Set.................................5-23 570-864 .................... Drive Motor - S/N 5478 & Up ............ 5-23 570-864 .................... Drive Motor, 24 Volt ...........................4-11 590-514 .................... Fuse, 15 Amp ......................................5-3 590-638/001 ............ Horn Assembly.....................................5-3 590-701 .................... Battery Connector ..............................5-15 590-701 .................... Battery Connector ..............................5-17 590-701 .................... Battery Connector ................................ 5-6 600-213 .................... Grommet .......................................... 5-15 610-307 .................... Shaft, Flexible ......................................3-7

123-456-789.......................2-5

1.

Locate the Part Number in the NUMERICAL INDEX (APPENDIX B). Note the Section & page number(s) where the part is decribed.

FIGURE 2-2 ITEM NO. 1

2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27

Frame Assembly - DS/DT

7 29

5

28

30

23

12 11

22

4

6 10

21

28 29 30 31

26 25

QTY

PART NUMBER

5

828-005-691/003

5

828-005-691/001

5

828-005-691/002

REF 1 1 1 2 2 1 1 1 1 2 2

828-006-283 714-206 828-004-421 861-026 462-032 710-264P 750-433 828-004-622 828-006-364 750-006 771-049

1 1 1 2 2 1 1 1 1 1 1 1 1 1 2 2 1 1 1 1 1 1 1 1

760-130 810-733 828-004-651 710-067 771-019 114-008-306 114-009-695 1-150-057 1-150-001 7-590-006/001 114-008-718/005 5-015-003 5-015-004 828-004-672 828-004-671 710-069 411-938/001 411-938/003 411-938/002 411-938/004 828-004-674 828-004-683 828-004-682 154-009-117/001

24 Compartment A= 14" Battery 20 B= 16" Battery Compartment C= 21" Battery Compartment 19 D= Without Rear Posts E= With Rear Posts 18

F= Standard G= Remote H= SMARTi

17 K= Standard/Bypass L= SMARTi/Bypass

16

15 14

Nut, Lock Pin, Roll Bracket, Key Screw Washer Switch Assembly, Key Switch Assembly, Key Switch, Push Button Switch, Lock with Keys Switch, Push Button SMARTi Assembly Nut, Hex Nut, Hex Bracket Weldment Washer Screw Decal, Keyswitch (Not Shown) Decal, Keyswitch (Not Shown) Decal, Keyswitch (Not Shown) Decal, Keyswitch (Not Shown) Cable Assembly, SC to SMARTi Bracket, SMARTi Clamp, ODI Static Strap, Insulated

M= Remote/Bypass N= Remote/SMARTi O= DT 001 to 3842/DS 001 to 3802 P= Remote/SMARTi/Bypass Q= DT 001 to 3566/DS 001 to 3640

B-1 F, H, K, L, M, R F, H, K, L, M, P, R M, R, R G, M, N, P K, L, M, P, R H, L, N, P H, L, N, P H, L, N, P

F, H G K, L M, N, P H, L, N, P H, L, N, P F, G, K, M S= DT 3567 and Up/DS 3641 and Up T= DT 3843 and Up/DS 3803 and Up R= Recommended Spare

2.

Find the Section & page number in the PARTS LIST referenced by the Numerical Index. Locate the Part Number. Note the part's FIGURE & ITEM NO.

List 2-2: Frame Assembly - DS/DT

13

2-7 31 2

123-456-789 9 8

40

37

36

39

3.

Find the FIGURE & ITEM NO. on the associated illustration for a pictorial view of the part.

3

38 1

Figure 2-2: Frame Assembly - DS/DT

2-1

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Model 101, Walkie Pallet Truck - General Information Major Sections

Major Sections

1

SECTION 3 STEERING AND CONTROLS

SECTION 5 ELECTRICAL COMPONENTS SECTION 6 HYDRAULIC COMPONENTS SECTION 7 MAST

SECTION 4 DRIVE AND BRAKE

4100_001

Figure 1-1: Major Sections

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Model 101, Walkie Pallet Truck - General Information Recommended Spare Parts List

Recommended Spare Parts List Description

Part No.

Qty.

Page

Description

Bar, Skid, Adjustable .....................939-352/129 ........2 .......2-5 Bearing, Ball ................................939-352/002 ........2 .......4-5 Bearing,...................................................................... ...........

Drive and Commutator End ............939-352/100 ........2 .....5-23 Bearing,...................................................................... ...........

Drive and Commutator End ............939-352/100 ........2 .....5-25 Bearing, Handle ...........................850-135-959 .........2 .......3-9 Bearing, Oilite Super .....................939-154................2 .......7-5 Bearing, Shield .............................441-127................2 .......7-5 Breaker, Circuit, 80 amp................939-353/331 ........1 .......5-5 Brush Set (4 per set) ......................570-316/516 .......1 .....5-23 Brush Set (4 per set) ......................570-316/516 ........1 .....5-25 Brush Set (Holder and Springs) .......560-213/07 ..........1 .......6-7 Bushing, Flanged ..........................939-352/215 ........2 .......3-3 Bushing........................................464-034................4 .......2-5 Bushing........................................939-059..............12 .......7-3 Bushing........................................939-059................4 .......2-5 Cam ............................................400-081/02 ..........1 .......4-9 Connector, Battery ........................590-701................1 .....5-15 Connector, Battery ........................590-701................1 .....5-13 Controller, Motor...........................939-352/243 ........1 .......5-5 Decal, 24 Volt Cable System ..........411-849 ...............1 .......5-9 Decal, 24 Volt Cable System ..........939-352/208 ........1 .......5-9 Decal, Battery Swivel Warning .......411-853 ...............1 .......5-9 Decal, Battery Swivel Warning .......939-352/210 ........1 .......5-9 Decal, Charging Warning..............411-851 ...............1 .......5-9 Decal, Charging Warning..............939-352/209 ........1 .......5-9 Fuse, 15 amp ...............................590-514................1 ....... 5-5 Fuse, DC Assembly........................850-136-707/08 ...1 .....5-15 Heater .........................................1-110-920/092 .....1 .......3-5 Horn Assembly .............................939-352/202 ........1 .......5-5 Key (Set of 2) ...............................590-004/01 ..........1 .......5-5 Link, Lower ...................................939-352/119 ........1 .......7-3 Link, Lower ...................................939-352/120 ........1 .......7-3 Link, Lower ...................................939-352/121 ........1 .......7-3 Link, Lower ...................................939-352/122 ........1 .......7-3 Link, Upper...................................850-137-275 ........2 .......2-5 Meter, Hour/Discharge..................870-248................1 .......5-7 Meter, Hour..................................870-251................1 .......5-7 O-Ring .........................................530-449................1 .......4-6 Pad, Bumper.................................360-049................1 .......3-3

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Part No.

Qty.

Page

Pin, Link....................................... 939-352/075........ 2 ....... 2-5 Pin, Link....................................... 939-352/075........ 2 ....... 7-3 Pin, Link....................................... 939-352/076........ 2 ....... 2-5 Pin, Link....................................... 939-352/076........ 2 ....... 7-3 Pin, Link....................................... 939-352/193........ 2 ....... 7-3 Pin, Link....................................... 939-352/194........ 2 ....... 7-3 Potentiometer, Gear ...................... 850-135-946......... 1 ....... 3-5 Potentiometer ............................... 1-120-105............. 1 ....... 3-5 Ring, Retaining ............................. 570-316/513........ 1 ..... 5-23 Ring, Retaining ............................. 570-316/513........ 1 ..... 5-25 Seal Kit........................................ 560-213/01.......... 1 ....... 6-7 Seal Kit........................................ 939-028 ............... 1 ....... 6-9 Seal ............................................ 570-316/511........ 1 ..... 5-23 Seal ............................................ 851-200-927......... 1 ..... 5-25 Shaft, Flexible .............................. 610-307 ............... 2 ....... 3-9 Shaft, Wheel................................ 939-352/089........ 1 ....... 7-5 Shaft, Wheel................................ 939-352/117........ 1 ....... 7-5 Shaft, Wheel................................ 939-352/118........ 1 ....... 7-5 Shoe Assembly ............................. 400-081/05.......... 2 ....... 4-9 Spring, Brush Set (2 per set) ........... 570-316/517........ 1 ..... 5-23 Spring, Brush Set (2 per set) ........... 570-316/517........ 1 ..... 5-25 Spring, Compression..................... 830-204 ............... 2 ....... 3-6 Spring, Handle Return ................... 830-347 ............... 1 ....... 3-9 Spring, Return .............................. 400-081/06.......... 2 ....... 4-9 Spring, Tension............................. 830-056 ............... 1 ....... 3-6 Strainer ....................................... 560-217/09.......... 1 ....... 6-7 Switch Start Service Kit.................. 560-213/06.......... 1 ....... 6-7 Switch, Cutout, Brake/Lift .............. 939-352/020........ 2 ....... 5-5 Switch, Cutout, Brake/Lift .............. 939-352/203........ 2 ....... 5-5 Switch, Emergency Reverse ............ 1-150-384............. 1 ....... 3-5 Switch, Function ........................... 1-150-418............. 6 ....... 3-5 Switch, Key.................................. 1-150-368............. 1 ....... 5-5 Switch, Key.................................. 1-150-378............. 1 ....... 5-5 Switch, Travel ............................... 1-150-383............. 2 ....... 3-5 Tire ............................................. 630-261/001........ 1 ....... 4-8 Tire ............................................. 630-261/101........ 1 ....... 4-8 Tire ............................................. 632-095/001........ 1 ....... 4-8 Wheel, Load ................................ 632-016/001........ 1 ....... 7-5 Wheel, Load ................................ 632-016/002........ 1 ....... 7-5 Wheel, Load ................................ 632-016/003........ 1 ....... 7-5 Wheel, Load ................................ 632-016/007........ 1 ....... 7-5

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1058328A

Model 101, Walkie Pallet Truck - General Information Hardware Parts List

Hardware Parts List Description

Part No.

Qty.

Description

Bolt, Pivot ........................................... 939-352/059 .............4 Bolt .................................................... 850-138-139/10.........2 Bolt .................................................... 939-352/043 .............4 Bolt .................................................... 939-352/047 .............2 Bolt .................................................... 939-352/084 .............4 Nut, M10 ........................................... 939-352/077 .............1 Nut, Wheel......................................... 939-352/014 .............1 Nut .................................................... 750-036 .....................4 Nut .................................................... 851-201-036 ..............1 Nut .................................................... 939-041 .....................1 Nut .................................................... 939-352/011 .............8 Nut .................................................... 939-352/014 .............2 Nut .................................................... 939-352/016 .............1 Nut .................................................... 939-352/018 .............4 Nut .................................................... 939-352/041 .............2 Nut .................................................... 939-352/049 .............4 Nut .................................................... 939-352/050 .............6 Nut .................................................... 939-352/071 .............2 Nut .................................................... 939-352/077 .............1 Nut .................................................... 939-352/078 .............2 Pin, Cotter........................................... 810-945 .....................1 Pin, Cotter........................................... 939-352/204 .............2 Pin, Spring .......................................... 11073-20 ...................1 Pin, Spring .......................................... 810-813 .....................2 Screw, Cap......................................... 939-352/019 .............1 Screw, Cap......................................... 939-352/021 .............1 Screw, Fast Thread............................... 939-352/164 .............2 Screw, M6 Thread Form ....................... 939-352/056 .............9 Screw, Set........................................... 724-230 .....................1 Screw, Set........................................... 939-352/022 .............1 Screw, Set........................................... 939-352/025 .............4 Screw, Set........................................... 939-352/054 .............9 Screw, Socket Head ............................. 939-352/017 .............4 Screw, Socket Head ............................. 939-352/067 .............2 Screw, ................................................ 939-352/167 .............1 Screw................................................. 701-021 .....................2 Screw................................................. 701-251 .....................4 Screw................................................. 710-008 .....................1 Screw................................................. 714-005/032 .............4

1058328A

1

Part No.

Qty.

Screw .................................................714-006 ..................... 4 Screw .................................................714-011 ..................... 2 Screw .................................................714-014/004 ........... 14 Screw .................................................714-014/009 ............. 2 Screw .................................................714-021 ..................... 2 Screw .................................................714-047 ..................... 8 Screw .................................................714-137 ..................... 1 Screw .................................................851-200-284 .............. 1 Screw .................................................939-352/009 ............. 4 Screw .................................................939-352/026 ............. 4 Screw .................................................939-352/047 ............. 4 Screw .................................................939-352/056 ............. 8 Screw .................................................939-352/066 ............. 1 Screw .................................................939-352/067 ............. 2 Screw .................................................939-352/068 ............. 4 Screw .................................................939-352/069 ............. 5 Screw .................................................939-352/085 ............. 2 Screw .................................................939-352/086 ........... 22 Screw .................................................939-352/227 ............. 2 Screw .................................................939-353/327 ............. 1 Screw .................................................939-353/336 ............. 2 Washer, Flat ........................................771-016..................... 6 Washer, Flat ........................................939-352/001 ............. 1 Washer, Flat ........................................939-352/088 ............. 2 Washer, Flat ........................................939-352/182 ............. 4 Washer, Lock .......................................774-009................... 14 Washer, Lock .......................................850-138-139/11 ........ 2 Washer, Lock .......................................939-352/023 ............. 1 Washer, Lock .......................................939-352/225 ............. 1 Washer, Sealing...................................939-352/010 ............. 1 Washer, Spring ....................................570-271/517 ............. 1 Washer, Spring ....................................939-352/102 ............. 1 Washer ...............................................11016-23................... 4 Washer ...............................................771-101..................... 2 Washer ...............................................850-138-139/12 ........ 2 Washer ...............................................939-352/001 ........... 18 Washer ...............................................939-352/182 ............. 2 Washer ...............................................939-353/329 ............. 9

1-7

05/12/2006

Model 101, Walkie Pallet Truck - General Information Hardware Parts List

05/12/2006

1-8

1058328A

SECTION 2 Finish and Accessories Major Assemblies ................................................................................................................................................ 2-2 Truck Final Assembly ............................................................................................................................................ 2-4 Finish Instructions ................................................................................................................................................. 2-7

1058328A

2-1

05/12/2006

Model 101, Walkie Pallet Truck- Finish and Accessories Major Assemblies

Major Assemblies

2

1 6 5

3

2

4

4100_001

Figure 2-1: Major Assemblies

05/12/2006

2-2

1058328A

Model 101, Walkie Pallet Truck- Finish and Accessories Major Assemblies FIGURE 2-1 ITEM NO. 1 2 3 4 5 6

QTY Ref. Ref. Ref. Ref. Ref. Ref.

PART NUMBER Ref. Ref. Ref. Ref. Ref. Ref.

DESCRIPTION

USED ON

Handle and Controller Assembly (See Figure 3-2.)

Drive Unit Installation (See Figure 4-1a.)

Fork Final Assembly (See Figure 7-1.)

Wheel Assembly, Load (See Figure 7-2.)

Pump and Motor Assembly, Lift (See Figure 6-2a.)

Electrical System (See Figure 5-1a.)

List 2-1: Major Assemblies

1058328A

2-3

05/12/2006

Model 101, Walkie Pallet Truck- Finish and Accessories Truck Final Assembly

Truck Final Assembly

2

14

13 SEE DETAIL A DETAIL A 10

18

3

17

15 8 5 9

16 6

4

2

11

W0301_001_4K, W313073

Figure 2-2: Truck Final Assembly

05/12/2006

2-4

1058328A

Model 101, Walkie Pallet Truck- Finish and Accessories Truck Final Assembly FIGURE 2-2 ITEM NO. 1 2 3 4 5 6 8 9 10 11 13 14 15 16

QTY 1 4 2 4 2 4 4 2 1 1 2 2 2 2 2 4 1

PART NUMBER 939-352/157 939-352/059 939-352/078 464-034 850-137-275 939-352/043 939-352/050 939-352/129 Ref. 939-353/337 939-353/336 939-352/071 939-352/054 939-352/075 939-352/076 939-059 939-352/004

17 18 A= Standard B= Cold Storage C= Contact Technical Support R= Recommended Spare

DESCRIPTION Ring, Cable Holding, Metric (Not Shown) Bolt, Pivot Nut Bushing Link, Upper Bolt Nut Bar, Skid, Adjustable Frame, Lift Bracket, Retainer Screw Nut Screw, Set Pin, Link Pin, Link Bushing Fitting, Grease

USED ON

R R

R C

A, R B, R R

List 2-2: Truck Final Assembly

1058328A

2-5

05/12/2006

Model 101, Walkie Pallet Truck- Finish and Accessories Truck Final Assembly

05/12/2006

2-6

1058328A

Model 101, Walkie Pallet Truck- Finish and Accessories Finish Instructions

Finish Instructions

2

1

SEE DETAIL A

12

DETAIL A

13

LEFT SIDE VIEW

TOP VIEW SEE VIEW A

311093_1A, 1F, W0301-001-101_A2, SHT 1 OF 4

Figure 2-3a: Finish Instructions

1058328A

2-7

05/12/2006

Model 101, Walkie Pallet Truck- Finish and Accessories Finish Instructions

Finish Instructions

2

Emergency Disconnect 8

BILINGUAL 9

7

VIEW A 5

1

B

11

SECTION B-B

2

VIEW OF INSIDE OF COVER

B

RIGHT SIDE VIEW

W0301-001-101_A1, 311093_1C, 1I SHT 2 OF 4

Figure 2-3b: Finish Instructions

05/12/2006

2-8

1058328A

Model 101, Walkie Pallet Truck- Finish and Accessories Finish Instructions

Finish Instructions

2

13 3

4

REAR VIEW

14

10

12

REAR VIEW, NO COVERS

FRONT VIEW, NO BATTTERY 311093_1B, L411-681, W411-633_BW, W411-552, 311093_1H, 311093-1D SHT 3 OF 4

Figure 2-3c: Finish Instructions

1058328A

2-9

05/12/2006

Model 101, Walkie Pallet Truck- Finish and Accessories Finish Instructions

Finish Instructions

2

19

20 24 23

21

22

15 17 18 16 0341-001 SHT 4 OF 4

Figure 2-3d: Finish Instructions

05/12/2006

2-10

1058328A

Model 101, Walkie Pallet Truck- Finish and Accessories Finish Instructions FIGURE 2-3 ITEM NO. 1 2 3 4 5 7 8 9 10 11 12

13 14 15 16 17 18 19 20 21 22 23 24 A= Standard B= Bilingual C= Metric

QTY 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 4 1 2 2 4 2 2 2 1 1 2 1

PART NUMBER 411-511/015 939-352/212 411-680 411-681 411-790 939-352/171 411-773 939-352/213 411-534 411-637/001 411-552 411-633 412-720 939-352/158 939-352/160 939-352/159 813-570/002 939-353/029 939-352/047 939-352/128 939-352/056 939-352/182 939-352/164 939-352/165 939-352/130 939-352/125 939-352/166 939-352/124

DESCRIPTION Decal, Raymond Decal, Stripe, Raymond Decal, Operating Decal, Replacement Instruction Decal, Warning, Bilingual Decal, No Riding, Black 9 in.

Decal, No Riding, Bilingual Decal, Warning Decal, Emergency Disconnect Decal, Emergency Disconnect Decal, Warning Decal, Caution Decal, Fault Code Explanation Plate, Low Lift Specification (U.S.) Plate, Low Lift Specification (Canadian) Plate, Low Lift Specification (U.S.) Nail, Grip Decal, Steam Clean Screw Bracket, Cover Mounting Screw Washer Screw, Fast Thread Retainer Cover, Front Cover, Internal Nut, Clip Bracket, Mounting, Key Switch

USED ON

B A B A B A B A B C

List 2-3: Finish Instructions

1058328A

2-11

05/12/2006

Model 101, Walkie Pallet Truck- Finish and Accessories Finish Instructions

05/12/2006

2-12

1058328A

SECTION 3 Steering and Controls Handle Mounting and Installation........................................................................................................................... 3-2 Handle and Controller Assembly............................................................................................................................ 3-4 Control Assembly ................................................................................................................................................. 3-8 Handle/Arm Assembly ....................................................................................................................................... 3-10

1058328A

3-1

05/12/2006

Model 101, Walkie Pallet Truck - Steering and Controls Handle Mounting and Installation

Handle Mounting and Installation

3

4

3

8 5 7 6

14

1

10 9 11

W850_138_384_4

Figure 3-1: Handle Mounting and Installation

05/12/2006

3-2

1058328A

Model 101, Walkie Pallet Truck - Steering and Controls Handle Mounting and Installation FIGURE 3-1 ITEM NO. 1 3 4

QTY

PART NUMBER

1 1 1 1 1 1 1 1 1 1 1 1 1 2

850-138-372 Ref. 850-138-383/101 850-138-383/102 360-049 680-806 939-352/022 939-352/077 810-945 710-008 771-016 939-352/112 939-352/026 939-352/215

5 6 7 8 9 10 11 12 13 14 A= Standard B= Cold Storage R= Recommended Spare

DESCRIPTION Shaft, Handle Pivot Weldment Drive Unit Installation (See Figure 4-1a.)

Handle and Controller Assembly (See Figure 3-2.)

Handle and Controller Assembly (See Figure 3-2.)

Pad, Bumper Link, Offset Screw, Set Nut, M10 Pin, Cotter Screw Washer, Flat Spacer (Not Shown) Screw (Not Shown) Bushing, Flanged

USED ON

A B R

R

List 3-1: Handle Mounting and Installation

1058328A

3-3

05/12/2006

Model 101, Walkie Pallet Truck - Steering and Controls Handle and Controller Assembly

Handle and Controller Assembly

3

35

22

11

14

13

6

12

34

19

31

2

15

16

29

5 4

39

9

32

3

18 1 30 21 23

17

29

25

10

40

7 24

27

26

20

28

36 33

42

41 W850-138-383_K

Figure 3-2: Handle and Controller Assembly

05/12/2006

3-4

1058328A

Model 101, Walkie Pallet Truck - Steering and Controls Handle and Controller Assembly FIGURE 3-2 ITEM NO. 1 2 3 4 5 6 7

9

QTY

PART NUMBER

AR 1 1 1 1 1 1 1 1 2 2 1 2 1 2 4 4 1 1 1 3 1 3 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 4 2 2

850-135-712 850-135-946 850-135-947/101 850-135-947/102 850-135-947/103 850-135-976/001 850-139-258 850-139-260 1-120-105 1-150-386 1-150-383 850-137-918 771-101 1-150-384 701-021 701-251 750-036 850-137-917 850-136-921 850-136-896 1-150-418 850-136-897 1-150-418 1-110-920/092 939-352/206 850-137-174 850-137-258 850-138-766 850-138-101 850-137-905 850-137-915 850-137-919 850-137-923 850-138-391/001 850-138-392/001 850-137-894/005 850-137-903/001 850-138-984 370-637/005 714-006 714-011 714-021

10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 A= Standard B= Cold Storage R= Recommended Spare

DESCRIPTION Shim, Switch Potentiometer, Gear Button, Function, Horn Button, Function, Forks Lowered Button, Function, Forks Lift Button, Nose Assembly Harness, Travel (includes:) Harness, Travel (includes:) Potentiometer Seal Switch, Travel Bracket, Travel Washer Switch, Emergency Reverse Screw Screw Nut Bracket, Emergency Reverse Spacer Harness, Function (includes:) Switch, Function Harness, Function (includes:) Switch, Function Heater Sheave, Chain Link, Connecting Chain, Roller Assembly Pin, Chain Sheave Bracket, Potentiometer Cover, Side Cover Plate, Switch Plate, Spring Mount Cap, Journal Machine, Left-Hand Cap, Journal Machine, Right-Hand Handle/Arm Assembly (See Figure 3-4.)

Control Assembly (See Figure 3-3.)

Handle, Bottom Tape, Double-Sided Screw Screw Screw

USED ON R

A B R R

R

A R B R B, R

List 3-2: Handle and Controller Assembly (Sheet 1 of 2)

1058328A

3-5

05/12/2006

Model 101, Walkie Pallet Truck - Steering and Controls Handle and Controller Assembly FIGURE 3-2 QTY PART NUMBER ITEM NO. 29 8 714-047 30 14 714-014/004 31 4 11016-23 32 14 774-009 33 1 11073-20 34 1 830-056 35 2 830-204 36 5 771-016 39 1 724-230 40 2 714-014/009 41 1 850-138-986 42 4 714-005/032 A= Standard B= Cold Storage R= Recommended Spare

DESCRIPTION Screw Screw Washer Washer, Lock Pin, Spring Spring, Tension Spring, Compression Washer, Flat Screw, Set Screw Cover, Access Screw

USED ON

R R

List 3-2: Handle and Controller Assembly (Sheet 2 of 2)

05/12/2006

3-6

1058328A

Model 101, Walkie Pallet Truck - Steering and Controls Handle and Controller Assembly

1058328A

3-7

05/12/2006

Model 101, Walkie Pallet Truck - Steering and Controls Control Assembly

Control Assembly

3

7 6 1 10

9 11 2 3

W850_137_903

Figure 3-3: Control Assembly

05/12/2006

3-8

1058328A

Model 101, Walkie Pallet Truck - Steering and Controls Control Assembly FIGURE 3-3 ITEM NO.

QTY

PART NUMBER

850-137-903/001 1 2 850-135-959 2 1 850-137-916 3 1 850-137-920 6 2 610-307 7 2 810-813 9 1 1020628 10 2 1027267/001 11 1 830-347 R= Recommended Spare

DESCRIPTION Control Assembly Bearing, Handle Spacer Shaft, Cam Actuator Shaft, Flexible Pin, Spring Actuator, Cam Assembly Grip, Handle Assembly Spring, Handle Return

USED ON R

R

R

List 3-3: Control Assembly

1058328A

3-9

05/12/2006

Model 101, Walkie Pallet Truck - Steering and Controls Handle/Arm Assembly

Handle/Arm Assembly

3

3

7

4

6

W850_137_894_005

Figure 3-4: Handle/Arm Assembly FIGURE 3-4 ITEM NO. 3 4 6 7

QTY

PART NUMBER

1 1 1 1

850-137-894/005 850-138-373 850-137-895 850-138-386/001 714-137

DESCRIPTION

USED ON

Handle/Arm Assembly Arm Machine Plate, Tie Handle Machining Screw

List 3-4: Handle/Arm Assembly

05/12/2006

3-10

1058328A

SECTION 4 Drive and Brake Drive Unit Installation............................................................................................................................................ 4-3 Drive Wheel Assembly.......................................................................................................................................... 4-8 Brake Assembly ................................................................................................................................................... 4-9

1058328A

4-1

05/12/2006

Model 101, Walkie Pallet Truck - Drive and Brake

05/12/2006

4-2

1058328A

Model 101, Walkie Pallet Truck - Drive and Brake Drive Unit Installation

Drive Unit Installation

31

30

23

21

6

26

22

11

10

14

12

4

13

15

52

51

47

28 9

16 53 37

29

20

18

27

24

45

55

5

4

3

39

38

36

W310614_1A SHT 1 OF 2

Figure 4-1a: Drive Unit Installation

1058328A

4-3

05/12/2006

Model 101, Walkie Pallet Truck - Drive and Brake Drive Unit Installation

Drive Unit Installation

4

42 40

43 49

50 1

33

10

8

11

7

46

32

15

44 15

25 19

35

15

34

2

3

W310614_1B SHT 2 OF 2

Figure 4-1b: Drive Unit Installation

05/12/2006

4-4

1058328A

Model 101, Walkie Pallet Truck - Drive and Brake Drive Unit Installation FIGURE 4-1 ITEM NO.

QTY

PART NUMBER

939-352/114 1 1 939-352/082 2 1 939-333 3 2 939-352/005 4 1 939-311 5 1 939-352/003 6 1 939-352/014 7 2 939-352/002 8 1 939-330 9 1 939-352/079 10 2 939-352/008 11 2 939-352/050 12 2 939-352/067 13 1 400-081 14 1 939-321 15 22 939-352/086 16 5 939-352/069 18 1 939-352/053 19 1 939-352/081 20 1 939-352/058 21 1 939-352/055 22 1 939-352/063 23 1 939-023 24 1 939-352/066 25 1 939-352/077 26 1 939-352/234 27 1 939-352/065 28 1 939-352/013 29 1 939-352/064 30 1 360-068 31 4 939-352/068 32 1 939-352/051 33 2 812-404 34 1 939-352/010 35 1 939-352/048 36 1 939-352/113 37 1 850-137-864 38 1 850-137-862 39 3 939-352/026 40 1 939-352/004 42 1 939-041 43 1 291-011 44 1 291-012 45 1 939-352/014 R= Recommended Spare

DESCRIPTION Drive Unit (includes: Gearbox Only) Gear Case Assembly (includes:) Gear, Drive Bearing, Cup/Cone Ring Seal Nut Bearing, Ball Gear, Pinion Bracket, Brake Switch Key Nut Screw Brake Assembly Drum, Brake Screw Screw Arm, Brake Bolt, Chain Anchor Bolt, Special Rod, Push Fork, Joint Combination Spring Screw Nut Anchor, Brake Spring Bearing, Handle Clamp Retainer Cover, Brake Screw Cover, Brake Dowel Washer, Sealing Plug, Drain/Fill Guard, Wheel Strip, Reinforcing Guard, Wheel, Rubber Screw Fitting, Grease Nut Ring, Nilos, Small Ring, Nilos, Large Nut

USED ON

R

List 4-1: Drive Unit Installation (Sheet 1 of 2)

1058328A

4-5

05/12/2006

Model 101, Walkie Pallet Truck - Drive and Brake Drive Unit Installation FIGURE 4-1 ITEM NO. 46 47 49 50 51

QTY

PART NUMBER

1 939-352/052 1 530-449 1 939-005 1 939-006 1 570-864/500 1 939-353/335 52 4 939-352/182 53 2 939-352/088 54 1 939-352/042 55 1 850-137-199/ R= Recommended Spare

DESCRIPTION Gear, Idle O-Ring Bearing, Cup/Cone, Pivot, Small Bearing, Cup/Cone, Pivot, Large Motor Assembly, Drive (See Figure 5-10.)

Motor Assembly, Drive (EE) (See Figure 5-11.)

Washer, Flat Washer, Flat Tie, Cable (Not Shown) Wheel Assembly, Drive (See Figure 4-2.)

USED ON R

List 4-1: Drive Unit Installation (Sheet 2 of 2)

05/12/2006

4-6

1058328A

Model 101, Walkie Pallet Truck - Drive and Brake Drive Unit Installation

1058328A

4-7

05/12/2006

Model 101, Walkie Pallet Truck - Drive and Brake Drive Wheel Assembly

Drive Wheel Assembly

4

1

2

W850_137_199

Figure 4-2: Drive Wheel Assembly FIGURE 4-2 ITEM NO. 1

QTY 1 1 1 1 1 1 1

PART NUMBER 632-095/001 630-261/001 630-261/002 630-261/101 630-261/006 939-352/083 939-352/014

2 3 A= Poly B= Rubber, Smooth Black C= Rubber, Smooth White (N.M.) D= Rubber, Lugged, Black E= Rubber, Smooth Black, Reinforced R= Recommended Spare

DESCRIPTION Tire Tire Tire Tire Tire Hub, Wheel Machining Nut, Wheel (Not Shown)

USED ON A,R B,R C D,R E

List 4-2: Drive Wheel Assembly

05/12/2006

4-8

1058328A

Model 101, Walkie Pallet Truck - Drive and Brake Brake Assembly

Brake Assembly

2

1

5

4

3

4

6

W400_081

Figure 4-3: Brake Assembly FIGURE 4-3 ITEM NO.

QTY

PART NUMBER

400-081 1 1 400-081/01 2 1 400-081/02 3 1 400-081/03 4 1 400-081/04 5 2 400-081/05 6 2 400-081/06 R= Recommended Spare

DESCRIPTION Brake Assembly Plate, Backing Cam Lever, Brake Ring, Safety Shoe Assembly Spring, Return

USED ON

R

R R

List 4-3: Brake Assembly

1058328A

4-9

05/12/2006

Model 101, Walkie Pallet Truck - Drive and Brake Brake Assembly

05/12/2006

4-10

1058328A

SECTION 5 Electrical Components and Systems Electrical System .................................................................................................................................................. 5-2 Meter Installation ................................................................................................................................................. 5-6 Battery Pack, 24 Volt (Wet Battery) ........................................................................................................................ 5-8 Battery Tree and Cover Assembly......................................................................................................................... 5-10 Battery Pack Cables (Wet Battery) ........................................................................................................................ 5-12 Charger Assembly.............................................................................................................................................. 5-14 GNB Maintenance Free 24V Battery Pack............................................................................................................. 5-16 GNB Charger Assembly ..................................................................................................................................... 5-18 Battery Pack Optima........................................................................................................................................... 5-20 Drive Motor....................................................................................................................................................... 5-22 Drive Motor, EE ................................................................................................................................................. 5-24

1058328A

5-1

05/12/2006

Model 101, Walkie Pallet Truck - Electrical Components and Systems Electrical System

Electrical System 14

1

5

14

11

18

6

5

12

CB

1

M1

2

BM-

3c

13

B+

45

MP2

3a

MP

3b

A2

4b A1

18

37

4c

2

14 35

39

4a 38 4100_501A, W939_352 SHT 1 OF 3

Figure 5-1a: Electrical System

05/12/2006

5-2

1058328A

Model 101, Walkie Pallet Truck - Electrical Components and Systems Electrical System

Electrical System

35

46

14

5

29

30

10

31

34

46

35 32

43

42

35

4100_501B SHT 2 OF 3

Figure 5-1b: Electrical System

1058328A

5-3

05/12/2006

Model 101, Walkie Pallet Truck - Electrical Components and Systems Electrical System

Electrical System

5

41

40

28

17

9 7 8

4100_501C SHT 3 OF 3

Figure 5-1c: Electrical System

05/12/2006

5-4

1058328A

Model 101, Walkie Pallet Truck - Electrical Components and Systems Electrical System FIGURE 5-1 ITEM NO. 1 2 3a 3b 3c 4a 4b 4c 5 6 7 8 9 10 11 12 13 14 17 18 27 28

QTY 1 1 1 1 1 1 1 1 1 1 1 2 2 2 1 1 1 1 6 4 1 1 1 1 1 1 1 1 1 1 1 9 1 1 1 1 1 1 1 1 1 9

PART NUMBER 939-352/243 939-352/038 939-353/334 939-352/097 939-352/096 939-352/095 939-352/094 939-352/162 939-352/080 850-136-863 939-352/079 939-352/012 939-352/203 939-352/020 939-352/123 590-514 939-353/331 939-352/202 939-352/056 939-352/009 939-352/167 939-352/140 939-352/156 1-150-378 1-150-368 590-004/01 939-352/155 939-352/110 939-352/105 939-352/109 939-352/131 939-352/056 590-701 939-352/205 939-352/098 939-352/217 Ref. 939-352/218 851-200-284 939-353/330 851-201-036 939-353/329

29 30 31 32 34 35 37 38 39 40 41 42 43 44 45 46 A= Standard B= Cold Storage R= Recommended Spare

DESCRIPTION Controller, Motor Contactor, Main Cable Assembly (M1-1 to MP1) Cable Assembly (B- to MP2) Cable Assembly (B+ to M1-2) Cable Assembly (B+ to A2) Cable Assembly (M- to A1) Harness, Field (F1 and F2) Bar, Bus (CB Auxiliary to M1-1) Block, Fuse Bracket, Brake Switch Plate, Switch Backing Switch, Cutout, Brake/Lift Switch, Cutout, Brake/Lift Panel, Electrical Fuse, 15 amp Breaker, Circuit, 80 amp Horn Assembly Screw Screw Screw, Harness, Main (Not Shown) Harness, Main (Not Shown) Switch, Key (includes:) Switch, Key (includes:) Key (Set of 2) Panel, Cold Storage Thermostat Heater, 100W Relay Guard, Splash Screw, M6 Thread Form Connector, Battery (See Figure 5-5.)

Cable, B+ Cable, BSwitch, Main, On/Off Meter Installation (See Figure 5-2.)

Spacer Screw Strap, Static (Not Shown) Nut Washer

USED ON R

A, R B, R R R R

A B A, R B, R R B B B B B B

B B

List 5-1: Electrical System

1058328A

5-5

05/12/2006

Model 101, Walkie Pallet Truck - Electrical Components and Systems Meter Installation

Meter Installation

4

5

2

3

1

5

5231-001-4100-502

Figure 5-2: Meter Installation

05/12/2006

5-6

1058328A

Model 101, Walkie Pallet Truck - Electrical Components and Systems Meter Installation FIGURE 5-2 ITEM NO. 1 2 3 4

QTY

PART NUMBER

1 870-251 1 939-353/328 1 939-352/222 1 870-248 1 851-200-130 5 1 939-352/124 R= Recommended Spare

DESCRIPTION Meter, Hour Harness, Wiring (Lift Interrupt) Plug Meter, Hour/Discharge Meter, Battery Discharge Bracket, Mounting, Key Switch (See Figure 2-3a.)

USED ON R

R

List 5-2: Meter Installation

1058328A

5-7

05/12/2006

Model 101, Walkie Pallet Truck - Electrical Components and Systems Battery Pack, 24 Volt (Wet Battery)

Battery Pack, 24 Volt (Wet Battery) 4

8

5

6

10

3

5

2

1

2

W939_352_103

Figure 5-3: Battery Pack, 24 Volt (Wet Battery)

05/12/2006

5-8

1058328A

Model 101, Walkie Pallet Truck - Electrical Components and Systems Battery Pack, 24 Volt (Wet Battery) FIGURE 5-3 ITEM NO.

1 2 3 4 5 6 8 10

QTY

1 1 1 2 2 1 1 1 1 1 1 3

PART NUMBER 939-352/103 939-352/104 Ref. Ref. Ref. 939-352/047 939-352/049 939-352/208 411-849 939-352/209 411-851 939-352/210 411-853 360-062/003

11 A= Standard B= Bilingual R= Recommended Spare

DESCRIPTION Battery Pack, 24 Volt (Wet Battery) Battery Pack, 24 Volt (Wet Battery) Battery Tree and Cover Assembly (See Figure 5-4.)

Battery Pack and Cable Assembly (See Figure 5-5.)

Charger Assembly (See Figure 5-6.)

Screw Nut Decal, 24 Volt Cable System Decal, 24 Volt Cable System Decal, Charging Warning Decal, Charging Warning Decal, Battery Swivel Warning Decal, Battery Swivel Warning Guard, Cable, 9.5 in. (Not Shown)

USED ON A B

A, R B, R A, R B, R A, R B, R

List 5-3: Battery Pack, 24 Volt (Wet Battery)

1058328A

5-9

05/12/2006

Model 101, Walkie Pallet Truck - Electrical Components and Systems Battery Tree and Cover Assembly

Battery Tree and Cover Assembly 2

5

4

1

13

12

1

11

9

7

3

8

6

5 10

5111_000

Figure 5-4: Battery Tree and Cover Assembly

05/12/2006

5-10

1058328A

Model 101, Walkie Pallet Truck - Electrical Components and Systems Battery Tree and Cover Assembly FIGURE 5-4 ITEM NO. 1 2 3 4 5 6 7 8 9 10 11 12 13

QTY 2 4 2 1 2 1 1 1 2 1 1 1 1

PART NUMBER 939-352/049 939-352/084 939-352/041 939-352/045 939-352/204 939-352/001 939-352/225 939-353/327 939-352/227 939-352/228 939-352/229 939-352/230 939-352/224

DESCRIPTION

USED ON

Nut Bolt Nut Door Weldment, Battery Box Pin, Cotter Washer, Flat Washer, Lock Screw Screw Tray Weldment Tray Weldment Edging Wrapper

List 5-4: Battery Tree and Cover Assembly

1058328A

5-11

05/12/2006

Model 101, Walkie Pallet Truck - Electrical Components and Systems Battery Pack Cables (Wet Battery)

Battery Pack Cables (Wet Battery)

10

2

8

5

13

5

6

3

1

-

+

11

7

4

9

12

5112_100

Figure 5-5: Battery Pack Cables (Wet Battery)

05/12/2006

5-12

1058328A

Model 101, Walkie Pallet Truck - Electrical Components and Systems Battery Pack Cables (Wet Battery) FIGURE 5-5 QTY PART NUMBER ITEM NO. 1 1 590-701 2 1 939-146 3 1 939-149 4 1 939-352/178 5 8 939-352/011 6 18 939-352/001 7 4 939-352/044 8 2 939-352/007 9 2 939-352/006 10 1 939-352/042 11 1 939-352/179 12 1 939-352/176 13 8 939-352/046 R= Recommended Spare

DESCRIPTION Connector, Battery Cable Assembly Cable Assembly Cable Assembly Nut Washer Battery, 6 Volt Grommet Grommet Tie, Cable Cable Assembly Cable Assembly Boot, Terminal

USED ON R

List 5-5: Battery Pack Cables (Wet Battery)

1058328A

5-13

05/12/2006

Model 101, Walkie Pallet Truck - Electrical Components and Systems Charger Assembly

Charger Assembly

5

16

11 2 17 7 3

9

14

8

4

10

15

13

1

12

5

W06707

Figure 5-6: Charger Assembly

05/12/2006

5-14

1058328A

Model 101, Walkie Pallet Truck - Electrical Components and Systems Charger Assembly FIGURE 5-6 ITEM NO. 1 2 3 4 5 7 8 9 10 11 12 13 14 15 16

QTY

PART NUMBER 850-136-707 850-136-707/01 850-136-707/02 850-136-707/03 850-136-707/04 850-136-707/05 850-136-707/07 850-136-707/08 850-136-707/09 590-701 850-136-707/11 850-136-707/12 850-136-707/13 850-136-707/14 850-136-707/15 850-136-707/16 850-136-707/20 850-136-707/17

1 1 1 1 1 2 1 2 1 1 1 1 1 1 1 1 17 1 A= North America B= Australian R= Recommended Spare

DESCRIPTION Charger Assembly Ammeter Strap, Capacitor Capacitor (440 VAC) Case, Main Pallet Cord, AC Set Diode, 20A Fuse, DC Assembly Fuse, DC Fuse Link Connector, Battery Rectifier Assembly Relief, Strain, AC Knob, Timer Timer, 12HR, 60 Hz Plate, Timer Dial TX 24V, 15A, 120VAC, 60Hz TX 24V, 15A, 120VAC, 50Hz Varistor

USED ON

R R

A B

List 5-6: Charger Assembly

1058328A

5-15

05/12/2006

Model 101, Walkie Pallet Truck - Electrical Components and Systems GNB Maintenance Free 24V Battery Pack

GNB Maintenance Free 24V Battery Pack

4

8

5

9

7

6

3

12 11 10

2

1

5

13

W939_352

Figure 5-7: GNB Maintenance Free 24V Battery Pack

05/12/2006

5-16

1058328A

Model 101, Walkie Pallet Truck - Electrical Components and Systems GNB Maintenance Free 24V Battery Pack FIGURE 5-7 ITEM NO. 1 2 3 4 5 6 7 8 9 10 11 12 13

QTY

PART NUMBER

1 1 4 1 1 1 4 1 1 2 2 2 1

850-138-139 850-138-139/01 850-138-139/02 850-138-139/03 850-138-139/04 850-138-139/05 850-138-139/06 850-138-139/07 850-138-139/08 850-138-139/09 850-138-139/10 850-138-139/11 850-138-139/12 850-138-139/13

DESCRIPTION

USED ON

Battery Pack, GNB Maintenance Free, 24 Volt Tray Charger (See Figure 5-8.)

Module, Battery, 6 Volt Plug, Cables, SB 175 Cable, Battery Interior Grommet, Rubber Label, Champion Label, Danger Plate, Name Bolt Washer, Lock Washer Pad, Foam Rubber

List 5-7: GNB Maintenance Free 24V Battery Pack

1058328A

5-17

05/12/2006

Model 101, Walkie Pallet Truck - Electrical Components and Systems GNB Charger Assembly

GNB Charger Assembly 18

5

17

16

5

12

11

13

AC FUSE OR CIRCUIT BREAKER

DC FUSE OR CIRCUIT BREAKER SOLDER CONNECTION

DC NEG. BLACK

amp BELL CRIMP

HEATSINK A

1 AC BLACK AC GREEN

GROUND SCREW VARISTOR

.001 OHM SHUNT

SCR

TX PRI

AC WHITE

DC POS. RED

BELL CRIMP WHT

HEATSINK

D

2 BELL CRIMP

NOTE: VARISTOR LEADS MUST BE COVERED WITH VARFLEX

WHT

B C

8

WHT

7

GRN

7 9

WHT

13

WHT

12 12

BLK

14

WHT

YELLOW

ORG

ORG

WHITE

BLK

YELLOW

SCR

10

11

15

6

16

17 1

8 9

13

BLUE

15

5 GRN

7 CIRCUIT BOARD HARNESS

4

WHT STOP (N.O.)

12

3

14

2

GRN WHT

BUTT SPLICE

GREEN

10 14

8

D13507_9, W06707A,

Figure 5-8: GNB Charger Assembly

05/12/2006

5-18

1058328A

Model 101, Walkie Pallet Truck - Electrical Components and Systems GNB Charger Assembly FIGURE 5-8 ITEM NO. 1 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

QTY

PART NUMBER

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

850-138-139/02 850-138-139/14 850-138-139/15 850-138-139/16 850-138-139/17 850-138-139/18 850-138-139/19 850-138-139/20 850-138-139/21 850-138-139/22 850-138-139/23 850-138-139/24 850-138-139/25 850-138-139/26 850-138-139/27 850-138-139/28 850-138-139/29 850-138-139/30

DESCRIPTION

USED ON

Charger Case, Back, Large Cell (Not Shown) Case, Main, Large Cell (Not Shown) Case, Top, Large Cell (Not Shown) Breaker, Circuit, 15A Circuit, 2400 24 Volt 25 A 55T With Cord (Not Shown) Cord, DC Assembly (Not Shown) Cord, AC Assembly Plug, Bracket, Mounting (Not Shown) Plug, SB175, Black Rectifier Assembly Rectifier, SCR Assembly Shunt Assembly Relief, Strain Switch, Red Push Button Transformer Varistor Assembly (includes:) Varistor

List 5-8: GNB Charger Assembly

1058328A

5-19

05/12/2006

Model 101, Walkie Pallet Truck - Electrical Components and Systems Battery Pack Optima

Battery Pack Optima

5

1

2 7

3

6

4

5

5114-001

Figure 5-9: Battery Pack Optima

05/12/2006

5-20

1058328A

Model 101, Walkie Pallet Truck - Electrical Components and Systems Battery Pack Optima FIGURE 5-9 QTY ITEM NO. 1 1 2 1 3 1 4 1 5 1 6 4 7 1 N/A= Not Available

PART NUMBER 939-353/323 N/A N/A 939-353/324 N/A 939-353/325 939-353/326

DESCRIPTION

USED ON

Battery Pack (includes:) Cover Box, Junction Charger Tray Battery Cable Kit

List 5-9: Battery Pack Optima

1058328A

5-21

05/12/2006

Model 101, Walkie Pallet Truck - Electrical Components and Systems Drive Motor

Drive Motor

5

1 2 5

3 4

6

7 8 9 10 3 12

11 13

570_864

Figure 5-10: Drive Motor

05/12/2006

5-22

1058328A

Model 101, Walkie Pallet Truck - Electrical Components and Systems Drive Motor FIGURE 5-10 ITEM NO.

QTY

PART NUMBER

570-864/500 1 1 570-316/511 2 1 570-360/516 3 2 939-352/100 4 1 570-316/513 5 1 570-864/512 6 1 939-352/101 7 1 570-316/516 8 1 570-316/517 9 1 570-268/517 10 1 570-271/515 11 1 570-864/515 12 1 939-352/102 13 1 570-316/519 R= Recommended Spare

DESCRIPTION Motor, Drive Seal Head, Drive End Bearing, Drive and Commutator End Ring, Retaining Armature Field Coil Kit Brush Set (4 per set) Spring, Brush Set (2 per set) Brush Box Assembly Brush Lead Assembly Kit Head, Commutator End Washer, Spring Plate, Cover Assembly

USED ON R R R

R R

List 5-10: Drive Motor

1058328A

5-23

05/12/2006

Model 101, Walkie Pallet Truck - Electrical Components and Systems Drive Motor, EE

Drive Motor, EE

5

1 2 5 3 4

6

7

8 10 3 12 11

14 13

570_864A

Figure 5-11: Drive Motor, EE

05/12/2006

5-24

1058328A

Model 101, Walkie Pallet Truck - Electrical Components and Systems Drive Motor, EE FIGURE 5-11 ITEM NO.

QTY

PART NUMBER

939-353/335 1 1 851-200-927 2 1 570-360/516 3 2 939-352/100 4 1 570-316/513 5 1 570-864/512 6 1 939-352/101 7 1 570-316/516 8 1 570-316/517 10 1 570-360/513 11 1 570-864/515 12 1 570-271/517 13 1 570-316/519 14 1 939-353/322 R= Recommended Spare

DESCRIPTION Drive Motor, EE Seal Head, Drive End Bearing, Drive and Commutator End Ring, Retaining Armature Field Coil Kit Brush Set (4 per set) Spring, Brush Set (2 per set) Brush Box Assembly Head, Commutator End Washer, Spring Plate, Cover Assembly Headband Cover Assembly

USED ON R R R

R R

List 5-11: Drive Motor, EE

1058328A

5-25

05/12/2006

Model 101, Walkie Pallet Truck - Electrical Components and Systems Drive Motor, EE

05/12/2006

5-26

1058328A

SECTION 6 Hydraulic Components Hydraulic System ................................................................................................................................................. 6-2 Lift Pump and Motor Assembly ............................................................................................................................... 6-5 Hydraulic Cylinder ............................................................................................................................................... 6-8

1058328A

6-1

05/12/2006

Model 101, Walkie Pallet Truck - Hydraulic Components Hydraulic System

Hydraulic System

6

1

3

4

2

5

W6125_100

Figure 6-1: Hydraulic System

05/12/2006

6-2

1058328A

Model 101, Walkie Pallet Truck - Hydraulic Components Hydraulic System FIGURE 6-1 ITEM NO. 1 2 3 4 5

QTY 1 1 1 1 2

PART NUMBER 939-353/320 939-352/111 939-161 939-352/090 939-352/085

DESCRIPTION

USED ON

Cylinder, Hydraulic (See Figure 6-3.)

Pump and Motor Assembly (See Figure 6-2a.)

Fitting, Elbow Hose Assembly Screw

List 6-1: Hydraulic System

1058328A

6-3

05/12/2006

Model 101, Walkie Pallet Truck - Hydraulic Components Hydraulic System

05/12/2006

6-4

1058328A

Model 101, Walkie Pallet Truck - Hydraulic Components Lift Pump and Motor Assembly

Lift Pump and Motor Assembly

6

1

3

4

2

16 5

6

MOTOR ASSEMBLY

W560-215PG1 SHT 1 OF 2

Figure 6-2a: Lift Pump and Motor Assembly

1058328A

6-5

05/12/2006

Model 101, Walkie Pallet Truck - Hydraulic Components Lift Pump and Motor Assembly

Lift Pump and Motor Assembly

6

17

15

7 18 13 8

14

11

12

9

10

LIFT PUMP ASSEMBLY

W560-215PG2 SHT 2 OF 2

Figure 6-2b: Lift Pump and Motor Assembly

05/12/2006

6-6

1058328A

Model 101, Walkie Pallet Truck - Hydraulic Components Lift Pump and Motor Assembly FIGURE 6-2 ITEM NO.

QTY

PART NUMBER

939-352/111 1 1 560-213/03 2 2 560-204/328 3 1 560-213/07 4 1 442-205 5 1 442-210 6 1 560-213/06 7 1 560-206/131 8 1 560-206/135 9 1 560-207/114 10 1 560-206/129 11 1 560-206/123 12 1 560-213/02 13 1 560-206/125 14 1 560-213/04 15 1 560-213/05 16 1 860-626/001 17 1 560-217/09 18 1 560-213/01 R= Recommended Spare

DESCRIPTION Pump and Motor Assembly, Lift Motor (includes:) Bolt, Through Brush Set (Holder and Springs) Bearing, Commutator End Bearing, Drive End Switch Start Service Kit Pump Assembly, Lift Plug, Vent With Micron Filter Coil, 24 Volt Stem, Valve Valve, Flow Control Valve Assembly, Check Valve, Relief Adapter, Machine Reservoir With Tubes Kit Coupling Strainer Seal Kit

USED ON

R

R

R R

List 6-2: Lift Pump and Motor Assembly

1058328A

6-7

05/12/2006

Model 101, Walkie Pallet Truck - Hydraulic Components Hydraulic Cylinder

Hydraulic Cylinder

6

2

4

1

3975_058

Figure 6-3: Hydraulic Cylinder

05/12/2006

6-8

1058328A

Model 101, Walkie Pallet Truck - Hydraulic Components Hydraulic Cylinder FIGURE 6-3 ITEM NO.

QTY

PART NUMBER

939-353/320 1 1 939-352/036 2 1 939-352/035 3 1 851-201-405 4 1 939-028 1 NSS 1 NSS 1 NSS NSS= Not Sold Separately R= Recommended Spare

DESCRIPTION Cylinder, Hydraulic Rod, Piston Barrel Assembly Pin, Roll (Not Shown) Seal Kit (includes:) Seal, Wiper Ring, Retaining (Lock) Seal

USED ON

R

List 6-3: Hydraulic Cylinder

1058328A

6-9

05/12/2006

Model 101, Walkie Pallet Truck - Hydraulic Components Hydraulic Cylinder

05/12/2006

6-10

1058328A

SECTION 7 Mast Fork Final Assembly.............................................................................................................................................. 7-2 Load Wheel Assembly .......................................................................................................................................... 7-4

1058328A

7-1

05/12/2006

Model 101, Walkie Pallet Truck - Mast Fork Final Assembly

Fork Final Assembly

7

1

2 11 15

8 12

13

10

9

5

3

6

7

16

14

0301-001-101

Figure 7-1: Fork Final Assembly

05/12/2006

7-2

1058328A

Model 101, Walkie Pallet Truck - Mast Fork Final Assembly FIGURE 7-1 ITEM NO. 1 2 3 5

6

7 8 9 10 11 12 13 14 15 16

QTY 1 6 2 2 2 2 2 2 2 2 2 2 2 2 2 2 12 2 2 1 1 1 1 2 2 2 4 2 2 2 2

PART NUMBER Ref. 939-352/054 939-352/072 939-352/074 939-352/075 939-352/076 939-352/194 939-352/073 939-352/132 939-352/133 939-352/134 939-352/135 939-352/136 939-352/137 939-352/138 939-352/139 939-059 939-352/061 939-352/062 939-352/119 939-352/120 939-352/121 939-352/122 939-352/193 939-352/232 939-352/047 939-352/215 939-352/116 939-352/214 939-352/194 939-352/073

DESCRIPTION Fork and Box Weldment Screw, Set Pin, Link Pin, Link Pin, Link Pin, Link Pin, Link Pin, Link Rod, Pull, 36 in. Fork Length Rod, Pull, 42 in. Fork Length Rod, Pull, 46 in. Fork Length Rod, Pull, 48 in. Fork Length Rod, Pull, 36 in. Fork Length Rod, Pull, 42 in. Fork Length Rod, Pull, 46 in. Fork Length Rod, Pull, 48 in. Fork Length Bushing Pin, Bellcrank Pivot Pin, Bellcrank Pivot Link, Lower Link, Lower Link, Lower Link, Lower Pin, Link Pin, Link Bolt Fitting, Grease Wheel Assembly, Load (See Figure 7-2.)

Bushing, Iron Pin, Link Pin, Link

USED ON D A, B C A, R B, R A, B, R C A A A A B, C B, C B, C B, C R A, B C A, B, R C, R A, B, R C, R A, B, R C

A, B, R C

A= Standard B= Lubrication C= Cold Storage D= Contact Technical Support R= Recommended Spare

List 7-1: Fork Final Assembly

1058328A

7-3

05/12/2006

Model 101, Walkie Pallet Truck - Mast Load Wheel Assembly

Load Wheel Assembly

4

1

8

7

9

3

2

5

7

W07825A

Figure 7-2: Load Wheel Assembly

05/12/2006

7-4

1058328A

Model 101, Walkie Pallet Truck - Mast Load Wheel Assembly FIGURE 7-2 ITEM NO. 1

QTY

PART NUMBER 939-352/116 939-352/060 939-352/235 632-016/001 632-016/002 632-016/003 632-016/007 939-352/089 939-352/117 939-352/118 939-352/054 441-127 840-033 939-154 939-352/004

1 1 2 1 1 1 1 3 1 1 1 4 1 5 2 7 1 8 2 9 2 A= Red/Orange Poly B= Neutral Poly C= Black Poly D= Tan Poly E= Standard F= Lubrication G= Cold Storage R= Recommended Spare

DESCRIPTION Wheel, Load Assembly Fork, Trail, Machining Fork, Trail, Machining Wheel, Load Wheel, Load Wheel, Load Wheel, Load Shaft, Wheel Shaft, Wheel Shaft, Wheel Screw, Set Bearing, Shield Fitting, Grease Bearing, Oilite Super Fitting, Grease

USED ON E F, G A, R B, R C, R D, R E, R F, R G, R R F, G R F, G

List 7-2: Load Wheel Assembly

1058328A

7-5

05/12/2006

Model 101, Walkie Pallet Truck - Mast Load Wheel Assembly

05/12/2006

7-6

1058328A

SECTION 8 Options/Kits Caster Option...................................................................................................................................................... 8-2 Load Backrest ...................................................................................................................................................... 8-4 Maintenance Tool, Programmable.......................................................................................................................... 8-5

1058328A

8-1

05/12/2006

Model 101, Walkie Pallet Truck - Options/Kits Caster Option

Caster Option

8

1

22

21 2 20 3 4 5

7 11

12

8 9

14

13

10 6

19 17 18

16

15

3541_001

Figure 8-1: Caster Option

05/12/2006

8-2

1058328A

Model 101, Walkie Pallet Truck - Options/Kits Caster Option FIGURE 8-1 QTY PART NUMBER ITEM NO. 1 1 Ref. 2 4 939-352/025 3 4 939-352/018 4 2 939-352/190 5 2 939-352/189 6 2 939-352/015 7 1 939-352/021 8 1 939-352/188 9 1 939-352/187 10 1 939-352/172 11 1 939-352/016 12 1 939-352/023 13 1 939-352/184 14 2 939-352/024 15 2 939-352/186 16 4 939-352/017 17 1 939-352/183 18 1 939-352/185 19 1 939-352/019 20 2 939-352/067 21 2 939-352/004 22 1 Ref. A= Contact Technical Support

DESCRIPTION Fork and Box Weldment Screw, Set Nut Spring Bushing Caster Assembly (includes:) Screw, Cap Bushing Cap Fork, Caster Wheel Nut Washer, Lock Guard Bearing, Ball Bumper Screw, Socket Head Wheel, Caster Tube Screw, Cap Screw, Socket Head Fitting, Grease Frame, Carrier

USED ON A

A

List 8-1: Caster Option

1058328A

8-3

05/12/2006

Model 101, Walkie Pallet Truck - Options/Kits Load Backrest

Load Backrest

8

1

W9720_100

Figure 8-2: Load Backrest FIGURE 8-2 ITEM NO. 1

QTY 1 1

PART NUMBER 939-352/039 939-352/040

DESCRIPTION

USED ON

Backrest, Load Weldment, 48 in. High Backrest, Load Weldment, 60 in. High

List 8-2: Load Backrest

05/12/2006

8-4

1058328A

Model 101, Walkie Pallet Truck - Options/Kits Maintenance Tool, Programmable

Maintenance Tool, Programmable

8

1

2

W950-185

Figure 8-3: Maintenance Tool, Programmable FIGURE 8-3 ITEM NO. 1 2

QTY 1 1

PART NUMBER 950-185/004 950-181

DESCRIPTION

USED ON

Tool, Maintenance, Programmable (includes:) Cable, 4k

List 8-3: Maintenance Tool, Programmable

1058328A

8-5

05/12/2006

Model 101, Walkie Pallet Truck - Options/Kits Maintenance Tool, Programmable

05/12/2006

8-6

1058328A

Model 101, Walkie Pallet Truck - Alphabetical Parts Index

APPENDIX A Description

Part No.

Alphabetical Parts Index Page

Description

Actuator, Cam Assembly . . . . . . . . . . . 1020628 . . . . . . . . . 3-9 Adapter, Machine . . . . . . . . . . . . . . . . 560-213/04 . . . . . . 6-7 Ammeter. . . . . . . . . . . . . . . . . . . . . . . 850-136-707/01 . . 5-15 Anchor, Brake Spring . . . . . . . . . . . . . . 939-352/234 . . . . . 4-5 Arm Machine . . . . . . . . . . . . . . . . . . . 850-138-373 . . . . . 3-10 Arm, Brake . . . . . . . . . . . . . . . . . . . . . 939-352/053 . . . . . 4-5 Armature . . . . . . . . . . . . . . . . . . . . . . 570-864/512 . . . . 5-23 Armature . . . . . . . . . . . . . . . . . . . . . . 570-864/512 . . . . 5-25 Backrest, Load Weldment, 48 in. High . . 939-352/039 . . . . . 8-4 Backrest, Load Weldment, 60 in. High . . 939-352/040 . . . . . 8-4 Bar, Bus (CB Auxiliary to M1-1) . . . . . . . 939-352/080 . . . . . 5-5 Bar, Skid, Adjustable . . . . . . . . . . . . . . 939-352/129 . . . . . 2-5 Barrel Assembly. . . . . . . . . . . . . . . . . . 939-352/035 . . . . . 6-9 Battery Pack and Cable Assembly . . . . . Ref. . . . . . . . . . . . . . 5-9 Battery Pack, 24 Volt (Wet Battery) . . . . 939-352/103 . . . . . 5-9 Battery Pack, 24 Volt (Wet Battery) . . . . 939-352/104 . . . . . 5-9 Battery Pack, . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

GNB Maintenance Free, 24 Volt . . . . . . 850-138-139 . . . . . 5-17 Battery Pack . . . . . . . . . . . . . . . . . . . . 939-353/323 . . . . 5-21 Battery Tree and Cover Assembly . . . . . Ref. . . . . . . . . . . . . . 5-9 Battery, 6 Volt . . . . . . . . . . . . . . . . . . . 939-352/044 . . . . 5-13 Battery . . . . . . . . . . . . . . . . . . . . . . . . 939-353/325 . . . . 5-21 Bearing, Ball . . . . . . . . . . . . . . . . . . . . 939-352/002 . . . . . 4-5 Bearing, Ball . . . . . . . . . . . . . . . . . . . . 939-352/024 . . . . . 8-3 Bearing, Commutator End . . . . . . . . . . . 442-205 . . . . . . . . . 6-7 Bearing, Cup/Cone, Pivot, Large. . . . . . 939-006 . . . . . . . . . 4-6 Bearing, Cup/Cone, Pivot, Small. . . . . . 939-005 . . . . . . . . . 4-6 Bearing, Cup/Cone . . . . . . . . . . . . . . . 939-352/005 . . . . . 4-5 Bearing, Drive and Commutator End . . . 939-352/100 . . . . 5-23 Bearing, Drive and Commutator End . . . 939-352/100 . . . . 5-25 Bearing, Drive End. . . . . . . . . . . . . . . . 442-210 . . . . . . . . . 6-7 Bearing, Handle . . . . . . . . . . . . . . . . . 850-135-959 . . . . . . 3-9 Bearing, Handle . . . . . . . . . . . . . . . . . 939-352/065 . . . . . 4-5 Bearing, Oilite Super . . . . . . . . . . . . . . 939-154 . . . . . . . . . 7-5 Bearing, Shield . . . . . . . . . . . . . . . . . . 441-127 . . . . . . . . . 7-5 Block, Fuse . . . . . . . . . . . . . . . . . . . . . 850-136-863 . . . . . . 5-5 Bolt, Chain Anchor . . . . . . . . . . . . . . . 939-352/081 . . . . . 4-5 Bolt, Pivot . . . . . . . . . . . . . . . . . . . . . . 939-352/059 . . . . . 2-5 Bolt, Special . . . . . . . . . . . . . . . . . . . . 939-352/058 . . . . . 4-5 Bolt, Through. . . . . . . . . . . . . . . . . . . . 560-204/328 . . . . . 6-7 Bolt . . . . . . . . . . . . . . . . . . . . . . . . . . 850-138-139/10 . . 5-17 Bolt . . . . . . . . . . . . . . . . . . . . . . . . . . 939-352/043 . . . . . 2-5 Bolt . . . . . . . . . . . . . . . . . . . . . . . . . . 939-352/047 . . . . . 7-3 Bolt . . . . . . . . . . . . . . . . . . . . . . . . . . 939-352/084 . . . . 5-11 Boot, Terminal . . . . . . . . . . . . . . . . . . . 939-352/046 . . . . 5-13 Box, Junction . . . . . . . . . . . . . . . . . . . . N/A . . . . . . . . . . . 5-21 Bracket, Brake Switch. . . . . . . . . . . . . . 939-352/079 . . . . . 4-5 Bracket, Brake Switch. . . . . . . . . . . . . . 939-352/079 . . . . . 5-5 Bracket, Cover Mounting . . . . . . . . . . . 939-352/128 . . . . 2-11 Bracket, Emergency Reverse . . . . . . . . . 850-137-917 . . . . . . 3-5 Bracket, Mounting, Key Switch . . . . . . . 939-352/124 . . . . 2-11 Bracket, Mounting, Key Switch . . . . . . . 939-352/124 . . . . . 5-7 Bracket, Potentiometer . . . . . . . . . . . . . 850-138-101 . . . . . . 3-5 Bracket, Retainer . . . . . . . . . . . . . . . . . 939-353/337 . . . . . 2-5 Bracket, Travel. . . . . . . . . . . . . . . . . . . 850-137-918 . . . . . . 3-5 Brake Assembly . . . . . . . . . . . . . . . . . . 400-081 . . . . . . . . . 4-9 Brake Assembly . . . . . . . . . . . . . . . . . . 400-081 . . . . . . . . . 4-5

1058328A

Part No.

Page

Breaker, Circuit, 15A . . . . . . . . . . . . . . 850-138-139/17 . . 5-19 Breaker, Circuit, 80 amp . . . . . . . . . . . 939-353/331 . . . . . 5-5 Brush Box Assembly. . . . . . . . . . . . . . . 570-268/517 . . . . 5-23 Brush Box Assembly. . . . . . . . . . . . . . . 570-360/513 . . . . 5-25 Brush Lead Assembly Kit. . . . . . . . . . . . 570-271/515 . . . . 5-23 Brush Set (4 per set). . . . . . . . . . . . . . . 570-316/516 . . . . 5-23 Brush Set (4 per set). . . . . . . . . . . . . . . 570-316/516 . . . . 5-25 Brush Set (Holder and Springs) . . . . . . . 560-213/07 . . . . . . 6-7 Bumper . . . . . . . . . . . . . . . . . . . . . . . 939-352/186 . . . . . 8-3 Bushing, Flanged. . . . . . . . . . . . . . . . . 939-352/215 . . . . . 3-3 Bushing, Iron. . . . . . . . . . . . . . . . . . . . 939-352/214 . . . . . 7-3 Bushing . . . . . . . . . . . . . . . . . . . . . . . 464-034 . . . . . . . . . 2-5 Bushing . . . . . . . . . . . . . . . . . . . . . . . 939-059 . . . . . . . . . 2-5 Bushing . . . . . . . . . . . . . . . . . . . . . . . 939-059 . . . . . . . . . 7-3 Bushing . . . . . . . . . . . . . . . . . . . . . . . 939-352/188 . . . . . 8-3 Bushing . . . . . . . . . . . . . . . . . . . . . . . 939-352/189 . . . . . 8-3 Button, Function, Forks Lift. . . . . . . . . . . 850-135-947/103 . . 3-5 Button, Function, Forks Lowered. . . . . . . 850-135-947/102 . . 3-5 Button, Function, Horn . . . . . . . . . . . . . 850-135-947/101 . . 3-5 Button, Nose Assembly. . . . . . . . . . . . . 850-135-976/001 . . 3-5 Cable Assembly (B- to MP2) . . . . . . . . . 939-352/097 . . . . . 5-5 Cable Assembly (B+ to A2). . . . . . . . . . 939-352/095 . . . . . 5-5 Cable Assembly (B+ to M1-2) . . . . . . . . 939-352/096 . . . . . 5-5 Cable Assembly (M- to A1) . . . . . . . . . . 939-352/094 . . . . . 5-5 Cable Assembly (M1-1 to MP1). . . . . . . 939-353/334 . . . . . 5-5 Cable Assembly . . . . . . . . . . . . . . . . . 939-146 . . . . . . . . 5-13 Cable Assembly . . . . . . . . . . . . . . . . . 939-149 . . . . . . . . 5-13 Cable Assembly . . . . . . . . . . . . . . . . . 939-352/176 . . . . 5-13 Cable Assembly . . . . . . . . . . . . . . . . . 939-352/178 . . . . 5-13 Cable Assembly . . . . . . . . . . . . . . . . . 939-352/179 . . . . 5-13 Cable Kit . . . . . . . . . . . . . . . . . . . . . . 939-353/326 . . . . 5-21 Cable, 4k . . . . . . . . . . . . . . . . . . . . . . 950-181 . . . . . . . . . 8-5 Cable, B+. . . . . . . . . . . . . . . . . . . . . . 939-352/205 . . . . . 5-5 Cable, B- . . . . . . . . . . . . . . . . . . . . . . 939-352/098 . . . . . 5-5 Cable, Battery Interior . . . . . . . . . . . . . 850-138-139/05 . . 5-17 Cam . . . . . . . . . . . . . . . . . . . . . . . . . 400-081/02 . . . . . . 4-9 Cap, Journal Machine, Left-Hand. . . . . . 850-138-391/001 . . 3-5 Cap, Journal Machine, Right-Hand . . . . 850-138-392/001 . . 3-5 Cap . . . . . . . . . . . . . . . . . . . . . . . . . . 939-352/187 . . . . . 8-3 Capacitor (440 VAC) . . . . . . . . . . . . . 850-136-707/03 . . 5-15 Case, Back, Large Cell. . . . . . . . . . . . . 850-138-139/14 . . 5-19 Case, Main Pallet . . . . . . . . . . . . . . . . 850-136-707/04 . . 5-15 Case, Main, Large Cell . . . . . . . . . . . . 850-138-139/15 . . 5-19 Case, Top, Large Cell . . . . . . . . . . . . . 850-138-139/16 . . 5-19 Caster Assembly . . . . . . . . . . . . . . . . . 939-352/015 . . . . . 8-3 Chain, Roller Assembly . . . . . . . . . . . . 850-137-258 . . . . . . 3-5 Charger . . . . . . . . . . . . . . . . . . . . . . . 850-138-139/02 . . 5-17 Charger Assembly . . . . . . . . . . . . . . . . 850-136-707 . . . . . 5-15 Charger Assembly . . . . . . . . . . . . . . . . Ref. . . . . . . . . . . . . . 5-9 Charger . . . . . . . . . . . . . . . . . . . . . . . 850-138-139/02 . . 5-19 Charger . . . . . . . . . . . . . . . . . . . . . . . 939-353/324 . . . . 5-21 Circuit, . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2400 24 Volt 25 A 55T With Cord. . . . 850-138-139/18 . . 5-19 Clamp . . . . . . . . . . . . . . . . . . . . . . . . 939-352/013 . . . . . 4-5 Coil, 24 Volt . . . . . . . . . . . . . . . . . . . . 560-207/114 . . . . . 6-7 Connector, Battery. . . . . . . . . . . . . . . . 590-701 . . . . . . . . . 5-5 Connector, Battery. . . . . . . . . . . . . . . . 590-701 . . . . . . . . 5-13

A-1

05/12/2006

Model 101, Walkie Pallet Truck - Alphabetical Parts Index

Description

Part No.

Page

Description

Connector, Battery . . . . . . . . . . . . . . . 590-701 . . . . . . . . 5-15 Contactor, Main . . . . . . . . . . . . . . . . . 939-352/038 . . . . . 5-5 Control Assembly . . . . . . . . . . . . . . . . 850-137-903/001 . . 3-5 Control Assembly . . . . . . . . . . . . . . . . 850-137-903/001 . . 3-9 Controller, Motor . . . . . . . . . . . . . . . . 939-352/243 . . . . . 5-5 Cord, AC Assembly. . . . . . . . . . . . . . . 850-138-139/20 . . 5-19 Cord, AC Set . . . . . . . . . . . . . . . . . . . 850-136-707/05 . 5-15 Cord, DC Assembly. . . . . . . . . . . . . . . 850-138-139/19 . . 5-19 Coupling . . . . . . . . . . . . . . . . . . . . . . 860-626/001 . . . . . 6-7 Cover, Access. . . . . . . . . . . . . . . . . . . 850-138-986. . . . . . 3-6 Cover, Brake . . . . . . . . . . . . . . . . . . . 360-068 . . . . . . . . . 4-5 Cover, Brake . . . . . . . . . . . . . . . . . . . 939-352/051 . . . . . 4-5 Cover, Front . . . . . . . . . . . . . . . . . . . . 939-352/130 . . . . 2-11 Cover, Internal . . . . . . . . . . . . . . . . . . 939-352/125 . . . . 2-11 Cover, Side . . . . . . . . . . . . . . . . . . . . 850-137-905. . . . . . 3-5 Cover . . . . . . . . . . . . . . . . . . . . . . . . 850-137-915. . . . . . 3-5 Cover . . . . . . . . . . . . . . . . . . . . . . . . N/A . . . . . . . . . . . 5-21 Cylinder, Hydraulic . . . . . . . . . . . . . . . 939-353/320 . . . . . 6-3 Cylinder, Hydraulic . . . . . . . . . . . . . . . 939-353/320 . . . . . 6-9 Decal, 24 Volt Cable System . . . . . . . . 411-849 . . . . . . . . 5-9 Decal, 24 Volt Cable System . . . . . . . . 939-352/208 . . . . . 5-9 Decal, Battery Swivel Warning . . . . . . . 411-853 . . . . . . . . 5-9 Decal, Battery Swivel Warning . . . . . . . 939-352/210 . . . . . 5-9 Decal, Caution . . . . . . . . . . . . . . . . . . 411-633 . . . . . . . 2-11 Decal, Charging Warning . . . . . . . . . . 411-851 . . . . . . . . 5-9 Decal, Charging Warning . . . . . . . . . . 939-352/209 . . . . . 5-9 Decal, Emergency Disconnect . . . . . . . . 411-534 . . . . . . . 2-11 Decal, Emergency Disconnect . . . . . . . . 411-637/001 . . . . 2-11 Decal, Fault Code Explanation . . . . . . . 412-720 . . . . . . . . 2-11 Decal, No Riding, Bilingual . . . . . . . . . 411-773 . . . . . . . 2-11 Decal, No Riding, Black 9 in. . . . . . . . . 939-352/171 . . . . 2-11 Decal, Operating . . . . . . . . . . . . . . . . 411-680 . . . . . . . 2-11 Decal, Raymond . . . . . . . . . . . . . . . . . 411-511/015 . . . . 2-11 Decal, Replacement Instruction . . . . . . . 411-681 . . . . . . . . 2-11 Decal, Steam Clean. . . . . . . . . . . . . . . 939-353/029 . . . . 2-11 Decal, Stripe, Raymond . . . . . . . . . . . . 939-352/212 . . . . 2-11 Decal, Warning, Bilingual . . . . . . . . . . 411-790 . . . . . . . 2-11 Decal, Warning . . . . . . . . . . . . . . . . . 411-552 . . . . . . . 2-11 Decal, Warning . . . . . . . . . . . . . . . . . 939-352/213 . . . . 2-11 Diode, 20A . . . . . . . . . . . . . . . . . . . . 850-136-707/07 . . 5-15 Door Weldment, Battery Box . . . . . . . . 939-352/045 . . . . 5-11 Dowel . . . . . . . . . . . . . . . . . . . . . . . . 812-404 . . . . . . . . . 4-5 Drive Motor, EE . . . . . . . . . . . . . . . . . 939-353/335 . . . . 5-25 Drive Unit Installation. . . . . . . . . . . . . . Ref . . . . . . . . . . . . . 3-3 Drive Unit Installation. . . . . . . . . . . . . . Ref.. . . . . . . . . . . . . 2-3 Drive Unit. . . . . . . . . . . . . . . . . . . . . . 939-352/114 . . . . . 4-5 Drum, Brake . . . . . . . . . . . . . . . . . . . . 939-321 . . . . . . . . . 4-5 Edging. . . . . . . . . . . . . . . . . . . . . . . . 939-352/230 . . . . 5-11 Electrical System . . . . . . . . . . . . . . . . . Ref.. . . . . . . . . . . . . 2-3 Field Coil Kit. . . . . . . . . . . . . . . . . . . . 939-352/101 . . . . 5-23 Field Coil Kit. . . . . . . . . . . . . . . . . . . . 939-352/101 . . . . 5-25 Fitting, Elbow . . . . . . . . . . . . . . . . . . . 939-161 . . . . . . . . . 6-3 Fitting, Grease . . . . . . . . . . . . . . . . . . 840-033 . . . . . . . . 7-5 Fitting, Grease . . . . . . . . . . . . . . . . . . 939-352/004 . . . . . 2-5 Fitting, Grease . . . . . . . . . . . . . . . . . . 939-352/004 . . . . . 4-5 Fitting, Grease . . . . . . . . . . . . . . . . . . 939-352/004 . . . . . 7-5 Fitting, Grease . . . . . . . . . . . . . . . . . . 939-352/004 . . . . . 8-3 Fitting, Grease . . . . . . . . . . . . . . . . . . 939-352/215 . . . . . 7-3 Fork and Box Weldment . . . . . . . . . . . Ref.. . . . . . . . . . . . . 7-3 Fork and Box Weldment . . . . . . . . . . . Ref.. . . . . . . . . . . . . 8-3 Fork Final Assembly. . . . . . . . . . . . . . . Ref.. . . . . . . . . . . . . 2-3

05/12/2006

Part No.

Page

Fork, Caster Wheel . . . . . . . . . . . . . . . 939-352/172 . . . . . 8-3 Fork, Joint Combination . . . . . . . . . . . . 939-352/063 . . . . . 4-5 Fork, Trail, Machining . . . . . . . . . . . . . 939-352/060 . . . . . 7-5 Fork, Trail, Machining . . . . . . . . . . . . . 939-352/235 . . . . . 7-5 Frame, Carrier . . . . . . . . . . . . . . . . . . Ref. . . . . . . . . . . . . 8-3 Frame, Lift . . . . . . . . . . . . . . . . . . . . . Ref. . . . . . . . . . . . . 2-5 Fuse, 15 amp. . . . . . . . . . . . . . . . . . . 590-514 . . . . . . . . . 5-5 Fuse, DC Assembly . . . . . . . . . . . . . . . 850-136-707/08. . 5-15 Fuse, DC Fuse Link . . . . . . . . . . . . . . . 850-136-707/09. . 5-15 Gear Case Assembly . . . . . . . . . . . . . 939-352/082 . . . . . 4-5 Gear, Drive . . . . . . . . . . . . . . . . . . . . 939-333 . . . . . . . . . 4-5 Gear, Idle . . . . . . . . . . . . . . . . . . . . . 939-352/052 . . . . . 4-6 Gear, Pinion . . . . . . . . . . . . . . . . . . . 939-330 . . . . . . . . . 4-5 Grip, Handle Assembly . . . . . . . . . . . . 1027267/001 . . . . 3-9 Grommet, Rubber . . . . . . . . . . . . . . . . 850-138-139/06. . 5-17 Grommet . . . . . . . . . . . . . . . . . . . . . . 939-352/006 . . . . 5-13 Grommet . . . . . . . . . . . . . . . . . . . . . . 939-352/007 . . . . 5-13 Guard, Cable, 9.5 in. . . . . . . . . . . . . . 360-062/003 . . . . . 5-9 Guard, Splash . . . . . . . . . . . . . . . . . . 939-352/131 . . . . . 5-5 Guard, Wheel, Rubber . . . . . . . . . . . . 850-137-862 . . . . . 4-5 Guard, Wheel . . . . . . . . . . . . . . . . . . 939-352/113 . . . . . 4-5 Guard . . . . . . . . . . . . . . . . . . . . . . . . 939-352/184 . . . . . 8-3 Handle and Controller Assembly. . . . . . 850-138-383/101. . 3-3 Handle and Controller Assembly. . . . . . 850-138-383/102. . 3-3 Handle and Controller Assembly. . . . . . Ref. . . . . . . . . . . . . 2-3 Handle Machining . . . . . . . . . . . . . . . 850-138-386/001. 3-10 Handle, Bottom . . . . . . . . . . . . . . . . . 850-138-984 . . . . . 3-5 Handle/Arm Assembly . . . . . . . . . . . . 850-137-894/005. 3-10 Handle/Arm Assembly . . . . . . . . . . . . 850-137-894/005. . 3-5 Harness, Field (F1 and F2) . . . . . . . . . . 939-352/162 . . . . . 5-5 Harness, Function . . . . . . . . . . . . . . . . 850-136-896 . . . . . 3-5 Harness, Function . . . . . . . . . . . . . . . . 850-136-897 . . . . . 3-5 Harness, Main . . . . . . . . . . . . . . . . . . 939-352/140 . . . . . 5-5 Harness, Main . . . . . . . . . . . . . . . . . . 939-352/156 . . . . . 5-5 Harness, Travel. . . . . . . . . . . . . . . . . . 850-139-258 . . . . . 3-5 Harness, Travel. . . . . . . . . . . . . . . . . . 850-139-260 . . . . . 3-5 Harness, Wiring (Lift Interrupt) . . . . . . . 939-353/328 . . . . . 5-7 Head, Commutator End . . . . . . . . . . . . 570-864/515 . . . . 5-23 Head, Commutator End . . . . . . . . . . . . 570-864/515 . . . . 5-25 Head, Drive End. . . . . . . . . . . . . . . . . 570-360/516 . . . . 5-23 Head, Drive End. . . . . . . . . . . . . . . . . 570-360/516 . . . . 5-25 Headband Cover Assembly . . . . . . . . . 939-353/322 . . . . 5-25 Heater, 100W . . . . . . . . . . . . . . . . . . 939-352/105 . . . . . 5-5 Heater . . . . . . . . . . . . . . . . . . . . . . . . 1-110-920/092. . . . 3-5 Horn Assembly . . . . . . . . . . . . . . . . . . 939-352/202 . . . . . 5-5 Hose Assembly . . . . . . . . . . . . . . . . . . 939-352/090 . . . . . 6-3 Hub, Wheel Machining . . . . . . . . . . . . 939-352/083 . . . . . 4-8 Key (Set of 2) . . . . . . . . . . . . . . . . . . . 590-004/01 . . . . . . 5-5 Key . . . . . . . . . . . . . . . . . . . . . . . . . . 939-352/008 . . . . . 4-5 Kit, Seal. . . . . . . . . . . . . . . . . . . . . . . 939-028 . . . . . . . . . 6-9 Knob, Timer . . . . . . . . . . . . . . . . . . . . 850-136-707/13. . 5-15 Label, Champion . . . . . . . . . . . . . . . . 850-138-139/07. . 5-17 Label, Danger . . . . . . . . . . . . . . . . . . 850-138-139/08. . 5-17 Lever, Brake . . . . . . . . . . . . . . . . . . . . 400-081/03 . . . . . . 4-9 Link, Connecting . . . . . . . . . . . . . . . . . 850-137-174 . . . . . 3-5 Link, Lower. . . . . . . . . . . . . . . . . . . . . 939-352/119 . . . . . 7-3 Link, Lower. . . . . . . . . . . . . . . . . . . . . 939-352/120 . . . . . 7-3 Link, Lower. . . . . . . . . . . . . . . . . . . . . 939-352/121 . . . . . 7-3 Link, Lower. . . . . . . . . . . . . . . . . . . . . 939-352/122 . . . . . 7-3 Link, Offset. . . . . . . . . . . . . . . . . . . . . 680-806 . . . . . . . . . 3-3 Link, Upper . . . . . . . . . . . . . . . . . . . . 850-137-275 . . . . . 2-5

A-2

1058328A

Model 101, Walkie Pallet Truck - Alphabetical Parts Index

Description

Part No.

Page

Description

Meter Installation . . . . . . . . . . . . . . . . . Ref. . . . . . . . . . . . . . 5-5 Meter, Battery Discharge . . . . . . . . . . . 851-200-130 . . . . . . 5-7 Meter, Hour/Discharge . . . . . . . . . . . . 870-248 . . . . . . . . . 5-7 Meter, Hour . . . . . . . . . . . . . . . . . . . . 870-251 . . . . . . . . . 5-7 Module, Battery, 6 Volt. . . . . . . . . . . . . 850-138-139/03 . . 5-17 Motor Assembly, Drive (EE) . . . . . . . . . . 939-353/335 . . . . . 4-6 Motor Assembly, Drive . . . . . . . . . . . . . 570-864/500 . . . . . 4-6 Motor, Drive . . . . . . . . . . . . . . . . . . . . 570-864/500 . . . . 5-23 Motor . . . . . . . . . . . . . . . . . . . . . . . . . 560-213/03 . . . . . . 6-7 Nail, Grip. . . . . . . . . . . . . . . . . . . . . . 813-570/002 . . . . 2-11 Nut, Clip . . . . . . . . . . . . . . . . . . . . . . 939-352/166 . . . . 2-11 Nut, M10 . . . . . . . . . . . . . . . . . . . . . . 939-352/077 . . . . . 3-3 Nut, Wheel. . . . . . . . . . . . . . . . . . . . . 939-352/014 . . . . . 4-8 Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 750-036 . . . . . . . . . 3-5 Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 851-201-036 . . . . . . 5-5 Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 939-041 . . . . . . . . . 4-5 Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 939-352/011 . . . . 5-13 Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 939-352/014 . . . . . 4-5 Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 939-352/016 . . . . . 8-3 Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 939-352/018 . . . . . 8-3 Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 939-352/041 . . . . 5-11 Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 939-352/049 . . . . 5-11 Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 939-352/049 . . . . . 5-9 Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 939-352/050 . . . . . 2-5 Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 939-352/050 . . . . . 4-5 Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 939-352/071 . . . . . 2-5 Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 939-352/077 . . . . . 4-5 Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 939-352/078 . . . . . 2-5 O-Ring . . . . . . . . . . . . . . . . . . . . . . . . 530-449 . . . . . . . . . 4-6 Pad, Bumper . . . . . . . . . . . . . . . . . . . . 360-049 . . . . . . . . . 3-3 Pad, Foam Rubber . . . . . . . . . . . . . . . . 850-138-139/13 . . 5-17 Panel, Cold Storage . . . . . . . . . . . . . . . 939-352/155 . . . . . 5-5 Panel, Electrical . . . . . . . . . . . . . . . . . . 939-352/123 . . . . . 5-5 Pin, Bellcrank Pivot. . . . . . . . . . . . . . . . 939-352/061 . . . . . 7-3 Pin, Bellcrank Pivot. . . . . . . . . . . . . . . . 939-352/062 . . . . . 7-3 Pin, Chain Sheave . . . . . . . . . . . . . . . . 850-138-766 . . . . . . 3-5 Pin, Cotter. . . . . . . . . . . . . . . . . . . . . . 810-945 . . . . . . . . . 3-3 Pin, Cotter. . . . . . . . . . . . . . . . . . . . . . 939-352/204 . . . . 5-11 Pin, Link . . . . . . . . . . . . . . . . . . . . . . . 939-352/072 . . . . . 7-3 Pin, Link . . . . . . . . . . . . . . . . . . . . . . . 939-352/073 . . . . . 7-3 Pin, Link . . . . . . . . . . . . . . . . . . . . . . . 939-352/074 . . . . . 7-3 Pin, Link . . . . . . . . . . . . . . . . . . . . . . . 939-352/075 . . . . . 2-5 Pin, Link . . . . . . . . . . . . . . . . . . . . . . . 939-352/075 . . . . . 7-3 Pin, Link . . . . . . . . . . . . . . . . . . . . . . . 939-352/076 . . . . . 2-5 Pin, Link . . . . . . . . . . . . . . . . . . . . . . . 939-352/076 . . . . . 7-3 Pin, Link . . . . . . . . . . . . . . . . . . . . . . . 939-352/193 . . . . . 7-3 Pin, Link . . . . . . . . . . . . . . . . . . . . . . . 939-352/194 . . . . . 7-3 Pin, Link . . . . . . . . . . . . . . . . . . . . . . . 939-352/232 . . . . . 7-3 Pin, Roll . . . . . . . . . . . . . . . . . . . . . . . 851-201-405 . . . . . . 6-9 Pin, Spring . . . . . . . . . . . . . . . . . . . . . 11073-20 . . . . . . . . 3-6 Pin, Spring . . . . . . . . . . . . . . . . . . . . . 810-813 . . . . . . . . . 3-9 Plate, Backing . . . . . . . . . . . . . . . . . . . 400-081/01 . . . . . . 4-9 Plate, Cover Assembly . . . . . . . . . . . . . 570-316/519 . . . . 5-23 Plate, Cover Assembly . . . . . . . . . . . . . 570-316/519 . . . . 5-25 Plate, Low Lift Specification (Canadian) . 939-352/160 . . . . 2-11 Plate, Low Lift Specification (U.S.) . . . . . 939-352/158 . . . . 2-11 Plate, Low Lift Specification (U.S.) . . . . . 939-352/159 . . . . 2-11 Plate, Name . . . . . . . . . . . . . . . . . . . . 850-138-139/09 . . 5-17 Plate, Spring Mount . . . . . . . . . . . . . . . 850-137-923 . . . . . . 3-5 Plate, Switch Backing . . . . . . . . . . . . . . 939-352/012 . . . . . 5-5 Plate, Switch . . . . . . . . . . . . . . . . . . . . 850-137-919 . . . . . . 3-5

1058328A

Part No.

Page

Plate, Tie . . . . . . . . . . . . . . . . . . . . . . 850-137-895 . . . . . 3-10 Plate, Timer Dial . . . . . . . . . . . . . . . . . 850-136-707/15 . 5-15 Plug, Bracket, Mounting . . . . . . . . . . . . 850-138-139/21 . . 5-19 Plug, Cables, SB 175. . . . . . . . . . . . . . 850-138-139/04 . . 5-17 Plug, Drain/Fill . . . . . . . . . . . . . . . . . . 939-352/048 . . . . . 4-5 Plug, SB175, Black . . . . . . . . . . . . . . . 850-138-139/22 . . 5-19 Plug, Vent With Micron Filter . . . . . . . . 560-206/135 . . . . . 6-7 Plug . . . . . . . . . . . . . . . . . . . . . . . . . . 939-352/222 . . . . . 5-7 Potentiometer, Gear. . . . . . . . . . . . . . . 850-135-946 . . . . . . 3-5 Potentiometer . . . . . . . . . . . . . . . . . . . 1-120-105 . . . . . . . . 3-5 Pump and Motor Assembly, Lift . . . . . . . 939-352/111 . . . . . 6-7 Pump and Motor Assembly, Lift . . . . . . . Ref. . . . . . . . . . . . . . 2-3 Pump and Motor Assembly . . . . . . . . . . 939-352/111 . . . . . 6-3 Pump Assembly, Lift . . . . . . . . . . . . . . . 560-206/131 . . . . . 6-7 Rectifier Assembly . . . . . . . . . . . . . . . . 850-138-139/23 . . 5-19 Rectifier Assembly . . . . . . . . . . . . . . . . 850-136-707/11 . 5-15 Rectifier, SCR Assembly . . . . . . . . . . . . 850-138-139/24 . . 5-19 Relay . . . . . . . . . . . . . . . . . . . . . . . . . 939-352/109 . . . . . 5-5 Relief, Strain, AC. . . . . . . . . . . . . . . . . 850-136-707/12 . . 5-15 Relief, Strain . . . . . . . . . . . . . . . . . . . . 850-138-139/26 . . 5-19 Reservoir With Tubes Kit. . . . . . . . . . . . 560-213/05 . . . . . . 6-7 Retainer . . . . . . . . . . . . . . . . . . . . . . . 939-352/064 . . . . . 4-5 Retainer . . . . . . . . . . . . . . . . . . . . . . . 939-352/165 . . . . 2-11 Ring, Cable Holding, Metric . . . . . . . . . 939-352/157 . . . . . 2-5 Ring, Nilos, Large . . . . . . . . . . . . . . . . 291-012 . . . . . . . . . 4-5 Ring, Nilos, Small . . . . . . . . . . . . . . . . 291-011 . . . . . . . . . 4-5 Ring, Retaining (Lock). . . . . . . . . . . . . . NSS . . . . . . . . . . . . 6-9 Ring, Retaining . . . . . . . . . . . . . . . . . . 570-316/513 . . . . 5-23 Ring, Retaining . . . . . . . . . . . . . . . . . . 570-316/513 . . . . 5-25 Ring, Safety . . . . . . . . . . . . . . . . . . . . 400-081/04 . . . . . . 4-9 Ring. . . . . . . . . . . . . . . . . . . . . . . . . . 939-311 . . . . . . . . . 4-5 Rod, Piston . . . . . . . . . . . . . . . . . . . . . 939-352/036 . . . . . 6-9 Rod, Pull, 36 in. Fork Length . . . . . . . . . 939-352/132 . . . . . 7-3 Rod, Pull, 36 in. Fork Length . . . . . . . . . 939-352/136 . . . . . 7-3 Rod, Pull, 42 in. Fork Length . . . . . . . . . 939-352/133 . . . . . 7-3 Rod, Pull, 42 in. Fork Length . . . . . . . . . 939-352/137 . . . . . 7-3 Rod, Pull, 46 in. Fork Length . . . . . . . . . 939-352/134 . . . . . 7-3 Rod, Pull, 46 in. Fork Length . . . . . . . . . 939-352/138 . . . . . 7-3 Rod, Pull, 48 in. Fork Length . . . . . . . . . 939-352/135 . . . . . 7-3 Rod, Pull, 48 in. Fork Length . . . . . . . . . 939-352/139 . . . . . 7-3 Rod, Push . . . . . . . . . . . . . . . . . . . . . . 939-352/055 . . . . . 4-5 Screw, Cap . . . . . . . . . . . . . . . . . . . . 939-352/019 . . . . . 8-3 Screw, Cap . . . . . . . . . . . . . . . . . . . . 939-352/021 . . . . . 8-3 Screw, Fast Thread . . . . . . . . . . . . . . . 939-352/164 . . . . 2-11 Screw, M6 Thread Form. . . . . . . . . . . . 939-352/056 . . . . . 5-5 Screw, Set . . . . . . . . . . . . . . . . . . . . . 724-230 . . . . . . . . . 3-6 Screw, Set . . . . . . . . . . . . . . . . . . . . . 939-352/022 . . . . . 3-3 Screw, Set . . . . . . . . . . . . . . . . . . . . . 939-352/025 . . . . . 8-3 Screw, Set . . . . . . . . . . . . . . . . . . . . . 939-352/054 . . . . . 2-5 Screw, Set . . . . . . . . . . . . . . . . . . . . . 939-352/054 . . . . . 7-3 Screw, Set . . . . . . . . . . . . . . . . . . . . . 939-352/054 . . . . . 7-5 Screw, Socket Head . . . . . . . . . . . . . . 939-352/017 . . . . . 8-3 Screw, Socket Head . . . . . . . . . . . . . . 939-352/067 . . . . . 8-3 Screw, . . . . . . . . . . . . . . . . . . . . . . . . 939-352/167 . . . . . 5-5 Screw . . . . . . . . . . . . . . . . . . . . . . . . 701-021 . . . . . . . . . 3-5 Screw . . . . . . . . . . . . . . . . . . . . . . . . 701-251 . . . . . . . . . 3-5 Screw . . . . . . . . . . . . . . . . . . . . . . . . 710-008 . . . . . . . . . 3-3 Screw . . . . . . . . . . . . . . . . . . . . . . . . 714-005/032 . . . . . 3-6 Screw . . . . . . . . . . . . . . . . . . . . . . . . 714-006 . . . . . . . . . 3-5 Screw . . . . . . . . . . . . . . . . . . . . . . . . 714-011 . . . . . . . . . 3-5 Screw . . . . . . . . . . . . . . . . . . . . . . . . 714-014/004 . . . . . 3-6

A-3

05/12/2006

Model 101, Walkie Pallet Truck - Alphabetical Parts Index

Description

Part No.

Page

Description

Screw . . . . . . . . . . . . . . . . . . . . . . . . 714-014/009 . . . . . 3-6 Screw . . . . . . . . . . . . . . . . . . . . . . . . 714-021 . . . . . . . . . 3-5 Screw . . . . . . . . . . . . . . . . . . . . . . . . 714-047 . . . . . . . . . 3-6 Screw . . . . . . . . . . . . . . . . . . . . . . . . 714-137 . . . . . . . . 3-10 Screw . . . . . . . . . . . . . . . . . . . . . . . . 851-200-284. . . . . . 5-5 Screw . . . . . . . . . . . . . . . . . . . . . . . . 939-352/009 . . . . . 5-5 Screw . . . . . . . . . . . . . . . . . . . . . . . . 939-352/026 . . . . . 3-3 Screw . . . . . . . . . . . . . . . . . . . . . . . . 939-352/026 . . . . . 4-5 Screw . . . . . . . . . . . . . . . . . . . . . . . . 939-352/047 . . . . 2-11 Screw . . . . . . . . . . . . . . . . . . . . . . . . 939-352/047 . . . . . 5-9 Screw . . . . . . . . . . . . . . . . . . . . . . . . 939-352/056 . . . . 2-11 Screw . . . . . . . . . . . . . . . . . . . . . . . . 939-352/056 . . . . . 5-5 Screw . . . . . . . . . . . . . . . . . . . . . . . . 939-352/066 . . . . . 4-5 Screw . . . . . . . . . . . . . . . . . . . . . . . . 939-352/067 . . . . . 4-5 Screw . . . . . . . . . . . . . . . . . . . . . . . . 939-352/068 . . . . . 4-5 Screw . . . . . . . . . . . . . . . . . . . . . . . . 939-352/069 . . . . . 4-5 Screw . . . . . . . . . . . . . . . . . . . . . . . . 939-352/085 . . . . . 6-3 Screw . . . . . . . . . . . . . . . . . . . . . . . . 939-352/086 . . . . . 4-5 Screw . . . . . . . . . . . . . . . . . . . . . . . . 939-352/227 . . . . 5-11 Screw . . . . . . . . . . . . . . . . . . . . . . . . 939-353/327 . . . . 5-11 Screw . . . . . . . . . . . . . . . . . . . . . . . . 939-353/336 . . . . . 2-5 Seal Kit . . . . . . . . . . . . . . . . . . . . . . . 560-213/01 . . . . . . 6-7 Seal, Wiper . . . . . . . . . . . . . . . . . . . . NSS . . . . . . . . . . . . 6-9 Seal . . . . . . . . . . . . . . . . . . . . . . . . . 1-150-386. . . . . . . . 3-5 Seal . . . . . . . . . . . . . . . . . . . . . . . . . 570-316/511 . . . . 5-23 Seal . . . . . . . . . . . . . . . . . . . . . . . . . 851-200-927. . . . . 5-25 Seal . . . . . . . . . . . . . . . . . . . . . . . . . 939-352/003 . . . . . 4-5 Seal . . . . . . . . . . . . . . . . . . . . . . . . . NSS . . . . . . . . . . . . 6-9 Shaft, Cam Actuator . . . . . . . . . . . . . . 850-137-920. . . . . . 3-9 Shaft, Flexible. . . . . . . . . . . . . . . . . . . 610-307 . . . . . . . . . 3-9 Shaft, Handle Pivot Weldment . . . . . . . 850-138-372. . . . . . 3-3 Shaft, Wheel . . . . . . . . . . . . . . . . . . . 939-352/089 . . . . . 7-5 Shaft, Wheel . . . . . . . . . . . . . . . . . . . 939-352/117 . . . . . 7-5 Shaft, Wheel . . . . . . . . . . . . . . . . . . . 939-352/118 . . . . . 7-5 Sheave, Chain . . . . . . . . . . . . . . . . . . 939-352/206 . . . . . 3-5 Shim, Switch. . . . . . . . . . . . . . . . . . . . 850-135-712. . . . . . 3-5 Shoe Assembly . . . . . . . . . . . . . . . . . . 400-081/05 . . . . . . 4-9 Shunt Assembly. . . . . . . . . . . . . . . . . . 850-138-139/25 . . 5-19 Spacer. . . . . . . . . . . . . . . . . . . . . . . . 850-136-921. . . . . . 3-5 Spacer. . . . . . . . . . . . . . . . . . . . . . . . 850-137-916. . . . . . 3-9 Spacer. . . . . . . . . . . . . . . . . . . . . . . . 939-352/112 . . . . . 3-3 Spacer. . . . . . . . . . . . . . . . . . . . . . . . 939-352/218 . . . . . 5-5 Spring, Brush Set (2 per set) . . . . . . . . . 570-316/517 . . . . 5-23 Spring, Brush Set (2 per set) . . . . . . . . . 570-316/517 . . . . 5-25 Spring, Compression . . . . . . . . . . . . . . 830-204 . . . . . . . . . 3-6 Spring, Handle Return . . . . . . . . . . . . . 830-347 . . . . . . . . . 3-9 Spring, Return. . . . . . . . . . . . . . . . . . . 400-081/06 . . . . . . 4-9 Spring, Tension. . . . . . . . . . . . . . . . . . 830-056 . . . . . . . . . 3-6 Spring . . . . . . . . . . . . . . . . . . . . . . . . 939-023 . . . . . . . . . 4-5 Spring . . . . . . . . . . . . . . . . . . . . . . . . 939-352/190 . . . . . 8-3 Stem, Valve . . . . . . . . . . . . . . . . . . . . 560-206/129 . . . . . 6-7 Strainer . . . . . . . . . . . . . . . . . . . . . . . 560-217/09 . . . . . . 6-7 Strap, Capacitor . . . . . . . . . . . . . . . . . 850-136-707/02 . . 5-15 Strap, Static . . . . . . . . . . . . . . . . . . . . 939-353/330 . . . . . 5-5 Strip, Reinforcing . . . . . . . . . . . . . . . . 850-137-864. . . . . . 4-5 Switch Start Service Kit . . . . . . . . . . . . 560-213/06 . . . . . . 6-7 Switch, Cutout, Brake/Lift . . . . . . . . . . . 939-352/020 . . . . . 5-5 Switch, Cutout, Brake/Lift . . . . . . . . . . . 939-352/203 . . . . . 5-5 Switch, Emergency Reverse . . . . . . . . . 1-150-384. . . . . . . . 3-5

05/12/2006

Part No.

Page

Switch, Function . . . . . . . . . . . . . . . . . 1-150-418 . . . . . . . 3-5 Switch, Key . . . . . . . . . . . . . . . . . . . . 1-150-368 . . . . . . . 5-5 Switch, Key . . . . . . . . . . . . . . . . . . . . 1-150-378 . . . . . . . 5-5 Switch, Main, On/Off. . . . . . . . . . . . . 939-352/217 . . . . . 5-5 Switch, Red Push Button . . . . . . . . . . . . 850-138-139/27. . 5-19 Switch, Travel. . . . . . . . . . . . . . . . . . . 1-150-383 . . . . . . . 3-5 Tape, Double-Sided. . . . . . . . . . . . . . . 370-637/005 . . . . . 3-5 Thermostat . . . . . . . . . . . . . . . . . . . . . 939-352/110 . . . . . 5-5 Tie, Cable . . . . . . . . . . . . . . . . . . . . . 939-352/042 . . . . . 4-6 Tie, Cable . . . . . . . . . . . . . . . . . . . . . 939-352/042 . . . . 5-13 Timer, 12HR, 60 Hz . . . . . . . . . . . . . . 850-136-707/14 . 5-15 Tire . . . . . . . . . . . . . . . . . . . . . . . . . . 630-261/001 . . . . . 4-8 Tire . . . . . . . . . . . . . . . . . . . . . . . . . . 630-261/002 . . . . . 4-8 Tire . . . . . . . . . . . . . . . . . . . . . . . . . . 630-261/006 . . . . . 4-8 Tire . . . . . . . . . . . . . . . . . . . . . . . . . . 630-261/101 . . . . . 4-8 Tire . . . . . . . . . . . . . . . . . . . . . . . . . . 632-095/001 . . . . 4-8 Tool, Maintenance, Programmable . . . . 950-185/004 . . . . 8-5 Transformer . . . . . . . . . . . . . . . . . . . . 850-138-139/28. . 5-19 Tray Weldment. . . . . . . . . . . . . . . . . . 939-352/228 . . . . 5-11 Tray Weldment. . . . . . . . . . . . . . . . . . 939-352/229 . . . . 5-11 Tray . . . . . . . . . . . . . . . . . . . . . . . . . 850-138-139/01. . 5-17 Tray . . . . . . . . . . . . . . . . . . . . . . . . . N/A . . . . . . . . . . . 5-21 Tube . . . . . . . . . . . . . . . . . . . . . . . . . 939-352/185 . . . . . 8-3 TX 24V, 15A, 120VAC, 50Hz . . . . . . . 850-136-707/20. . 5-15 TX 24V, 15A, 120VAC, 60Hz . . . . . . . 850-136-707/16 . 5-15 Valve Assembly, Check . . . . . . . . . . . . 560-213/02 . . . . . . 6-7 Valve, Flow Control. . . . . . . . . . . . . . . 560-206/123 . . . . . 6-7 Valve, Relief . . . . . . . . . . . . . . . . . . . . 560-206/125 . . . . . 6-7 Varistor Assembly . . . . . . . . . . . . . . . . 850-138-139/29. . 5-19 Varistor . . . . . . . . . . . . . . . . . . . . . . . 850-136-707/17 . 5-15 Varistor . . . . . . . . . . . . . . . . . . . . . . . 850-138-139/30. . 5-19 Washer, Flat . . . . . . . . . . . . . . . . . . . 771-016 . . . . . . . . . 3-3 Washer, Flat . . . . . . . . . . . . . . . . . . . 771-016 . . . . . . . . . 3-6 Washer, Flat . . . . . . . . . . . . . . . . . . . 939-352/001 . . . . 5-11 Washer, Flat . . . . . . . . . . . . . . . . . . . 939-352/088 . . . . . 4-6 Washer, Flat . . . . . . . . . . . . . . . . . . . 939-352/182 . . . . . 4-6 Washer, Lock . . . . . . . . . . . . . . . . . . . 774-009 . . . . . . . . . 3-6 Washer, Lock . . . . . . . . . . . . . . . . . . . 850-138-139/11. . 5-17 Washer, Lock . . . . . . . . . . . . . . . . . . . 939-352/023 . . . . . 8-3 Washer, Lock . . . . . . . . . . . . . . . . . . . 939-352/225 . . . . 5-11 Washer, Sealing . . . . . . . . . . . . . . . . 939-352/010 . . . . . 4-5 Washer, Spring . . . . . . . . . . . . . . . . . 570-271/517 . . . . 5-25 Washer, Spring . . . . . . . . . . . . . . . . . 939-352/102 . . . . 5-23 Washer . . . . . . . . . . . . . . . . . . . . . . . 11016-23 . . . . . . . . 3-6 Washer . . . . . . . . . . . . . . . . . . . . . . . 771-101 . . . . . . . . . 3-5 Washer . . . . . . . . . . . . . . . . . . . . . . . 850-138-139/12. . 5-17 Washer . . . . . . . . . . . . . . . . . . . . . . . 939-352/001 . . . . 5-13 Washer . . . . . . . . . . . . . . . . . . . . . . . 939-352/182 . . . . 2-11 Washer . . . . . . . . . . . . . . . . . . . . . . . 939-353/329 . . . . . 5-5 Wheel Assembly, Drive . . . . . . . . . . . . 850-137-199/. . . . . 4-6 Wheel Assembly, Load . . . . . . . . . . . . 939-352/116 . . . . . 7-3 Wheel Assembly, Load . . . . . . . . . . . . Ref. . . . . . . . . . . . . 2-3 Wheel, Caster . . . . . . . . . . . . . . . . . . 939-352/183 . . . . . 8-3 Wheel, Load Assembly . . . . . . . . . . . . 939-352/116 . . . . . 7-5 Wheel, Load . . . . . . . . . . . . . . . . . . . 632-016/001 . . . . . 7-5 Wheel, Load . . . . . . . . . . . . . . . . . . . 632-016/002 . . . . . 7-5 Wheel, Load . . . . . . . . . . . . . . . . . . . 632-016/003 . . . . . 7-5 Wheel, Load . . . . . . . . . . . . . . . . . . . 632-016/007 . . . . . 7-5 Wrapper . . . . . . . . . . . . . . . . . . . . . . 939-352/224 . . . . 5-11

A-4

1058328A

Model 101, Walkie Pallet Truck - Numerical Parts Index

APPENDIX B Part No.

Description

Numerical Parts Index Page

Part No.

1020628 ..................Actuator, Cam Assembly...................... 3-9 1027267/001 ..........Grip, Handle Assembly ...................... 3-9 1-110-920/092 .........Heater ............................................... 3-5 1-120-105 .................Potentiometer...................................... 3-5 1-150-368 .................Switch, Key ........................................ 5-5 1-150-378 .................Switch, Key ........................................ 5-5 1-150-383 .................Switch, Travel ..................................... 3-5 1-150-384 .................Switch, Emergency Reverse .................. 3-5 1-150-386 .................Seal .................................................. 3-5 1-150-418 .................Switch, Function.................................. 3-5 291-011....................Ring, Nilos, Small ............................... 4-5 291-012....................Ring, Nilos, Large ............................... 4-5 360-049....................Pad, Bumper ..................................... 3-3 360-062/003............Guard, Cable, 9.5 in. ........................ 5-9 360-068....................Cover, Brake ...................................... 4-5 370-637/005............Tape, Double-Sided ............................. 3-5 400-081/01..............Plate, Backing ................................... 4-9 400-081/02..............Cam ................................................. 4-9 400-081/03..............Lever, Brake ....................................... 4-9 400-081/04..............Ring, Safety........................................ 4-9 400-081/05..............Shoe Assembly .................................. 4-9 400-081/06..............Spring, Return .................................... 4-9 400-081....................Brake Assembly ................................. 4-9 400-081....................Brake Assembly .................................. 4-5 411-511/015............Decal, Raymond .............................. 2-11 411-534....................Decal, Emergency Disconnect............. 2-11 411-552....................Decal, Warning ............................... 2-11 411-633....................Decal, Caution ................................ 2-11 411-637/001............Decal, Emergency Disconnect ............ 2-11 411-680....................Decal, Operating ............................. 2-11 411-681....................Decal, Replacement Instruction ........... 2-11 411-773....................Decal, No Riding, Bilingual ............... 2-11 411-790....................Decal, Warning, Bilingual ................. 2-11 411-849....................Decal, 24 Volt Cable System ............... 5-9 411-851....................Decal, Charging Warning ................... 5-9 411-853....................Decal, Battery Swivel Warning ............ 5-9 412-720....................Decal, Fault Code Explanation ........... 2-11 441-127....................Bearing, Shield................................... 7-5 442-205....................Bearing, Commutator End .................... 6-7 442-210....................Bearing, Drive End .............................. 6-7 464-034....................Bushing ............................................ 2-5 530-449....................O-Ring............................................... 4-6 560-204/328............Bolt, Through...................................... 6-7 560-206/123............Valve, Flow Control ............................. 6-7 560-206/125............Valve, Relief ....................................... 6-7 560-206/129............Stem, Valve ........................................ 6-7 560-206/131............Pump Assembly, Lift ............................. 6-7 560-206/135............Plug, Vent With Micron Filter ................ 6-7 560-207/114............Coil, 24 Volt....................................... 6-7 560-213/01..............Seal Kit.............................................. 6-7 560-213/02..............Valve Assembly, Check ........................ 6-7 560-213/03..............Motor ................................................ 6-7 560-213/04..............Adapter, Machine............................... 6-7 560-213/05..............Reservoir With Tubes Kit ...................... 6-7 560-213/06..............Switch Start Service Kit ........................ 6-7 560-213/07..............Brush Set (Holder and Springs) ............. 6-7 560-217/09..............Strainer ............................................. 6-7 570-268/517............Brush Box Assembly .......................... 5-23 570-271/515............Brush Lead Assembly Kit .................... 5-23 570-316/511............Seal ............................................... 5-23 570-316/513............Ring, Retaining ................................. 5-23 570-316/513............Ring, Retaining ................................. 5-25 570-316/516............Brush Set (4 per set) ......................... 5-23 570-316/516............Brush Set (4 per set) .......................... 5-25

1058328A

Description

Page

570-316/517 ........... Spring, Brush Set (2 per set) .............. 5-23 570-316/517 ........... Spring, Brush Set (2 per set)............... 5-25 570-316/519 ........... Plate, Cover Assembly....................... 5-23 570-316/519 ........... Plate, Cover Assembly....................... 5-25 570-360/513 ........... Brush Box Assembly ......................... 5-25 570-360/516 ........... Head, Drive End............................... 5-23 570-360/516 ........... Head, Drive End............................... 5-25 570-864/500 ........... Motor Assembly, Drive ........................ 4-6 570-864/500 ........... Motor, Drive .................................... 5-23 570-864/512 ........... Armature ......................................... 5-23 570-864/512 ........... Armature ......................................... 5-25 570-864/515 ........... Head, Commutator End..................... 5-23 570-864/515 ........... Head, Commutator End..................... 5-25 590-004/01 ............. Key (Set of 2) ..................................... 5-5 590-514 ................... Fuse, 15 amp..................................... 5-5 590-701 ................... Connector, Battery .............................. 5-5 590-701 ................... Connector, Battery ............................ 5-13 590-701 ................... Connector, Battery ............................ 5-15 610-307 ................... Shaft, Flexible .................................... 3-9 630-261/001 ........... Tire ................................................... 4-8 630-261/002 ........... Tire ................................................... 4-8 630-261/006 ........... Tire ................................................... 4-8 630-261/101 ........... Tire ................................................... 4-8 632-016/001 ........... Wheel, Load ...................................... 7-5 632-016/002 ........... Wheel, Load ...................................... 7-5 632-016/003 ........... Wheel, Load ...................................... 7-5 632-016/007 ........... Wheel, Load ...................................... 7-5 632-095/001 ........... Tire ................................................... 4-8 680-806 ................... Link, Offset ........................................ 3-3 812-404 ................... Dowel ............................................... 4-5 813-570/002 ........... Nail, Grip ....................................... 2-11 830-056 ................... Spring, Tension................................... 3-6 830-204 ................... Spring, Compression........................... 3-6 830-347 ................... Spring, Handle Return ......................... 3-9 840-033 ................... Fitting, Grease .................................. 7-5 850-135-712............. Shim, Switch ...................................... 3-5 850-135-946............. Potentiometer, Gear ............................ 3-5 850-135-947/101..... Button, Function, Horn......................... 3-5 850-135-947/102..... Button, Function, Forks Lowered............ 3-5 850-135-947/103..... Button, Function, Forks Lift .................... 3-5 850-135-959............. Bearing, Handle ................................. 3-9 850-135-976/001..... Button, Nose Assembly ..................... 3-5 850-136-707/01....... Ammeter ......................................... 5-15 850-136-707/02....... Strap, Capacitor .............................. 5-15 850-136-707/03....... Capacitor (440 VAC) ....................... 5-15 850-136-707/04....... Case, Main Pallet ............................. 5-15 850-136-707/05....... Cord, AC Set .................................. 5-15 850-136-707/07....... Diode, 20A ..................................... 5-15 850-136-707/08....... Fuse, DC Assembly .......................... 5-15 850-136-707/09....... Fuse, DC Fuse Link ........................... 5-15 850-136-707/11....... Rectifier Assembly ............................ 5-15 850-136-707/12....... Relief, Strain, AC.............................. 5-15 850-136-707/13....... Knob, Timer ..................................... 5-15 850-136-707/14....... Timer, 12HR, 60 Hz ......................... 5-15 850-136-707/15....... Plate, Timer Dial .............................. 5-15 850-136-707/16....... TX 24V, 15A, 120VAC, 60Hz ........... 5-15 850-136-707/17....... Varistor .......................................... 5-15 850-136-707/20....... TX 24V, 15A, 120VAC, 50Hz ........... 5-15 850-136-707............. Charger Assembly ........................... 5-15 850-136-863............. Block, Fuse ........................................ 5-5 850-136-896............. Harness, Function ............................... 3-5 850-136-897............. Harness, Function ............................... 3-5 850-136-921............. Spacer .............................................. 3-5 850-137-174............. Link, Connecting................................. 3-5

B-1

05/12/2006

Model 101, Walkie Pallet Truck - Numerical Parts Index

Part No.

Description

Page

Part No.

850-137-199/ .......... Wheel Assembly, Drive ........................4-6 850-137-258 ............ Chain, Roller Assembly ........................3-5 850-137-275 ............ Link, Upper.........................................2-5 850-137-862 ............ Guard, Wheel, Rubber ........................4-5 850-137-864 ............ Strip, Reinforcing ................................4-5 850-137-894/005 .... Handle/Arm Assembly ......................3-10 850-137-894/005 .... Handle/Arm Assembly ........................3-5 850-137-895 ............ Plate, Tie ..........................................3-10 850-137-903/001 .... Control Assembly ...............................3-9 850-137-903/001 .... Control Assembly ................................3-5 850-137-905 ............ Cover, Side ........................................3-5 850-137-915 ............ Cover ................................................3-5 850-137-916 ............ Spacer ...............................................3-9 850-137-917 ............ Bracket, Emergency Reverse .................3-5 850-137-918 ............ Bracket, Travel ....................................3-5 850-137-919 ............ Plate, Switch .......................................3-5 850-137-920 ............ Shaft, Cam Actuator ............................3-9 850-137-923 ............ Plate, Spring Mount .............................3-5 850-138-101 ............ Bracket, Potentiometer..........................3-5 850-138-139/01 ...... Tray.................................................5-17 850-138-139/02 ...... Charger ...........................................5-17 850-138-139/02 ...... Charger ...........................................5-19 850-138-139/03 ...... Module, Battery, 6 Volt ......................5-17 850-138-139/04 ...... Plug, Cables, SB 175 ........................5-17 850-138-139/05 ...... Cable, Battery Interior........................5-17 850-138-139/06 ...... Grommet, Rubber..............................5-17 850-138-139/07 ...... Label, Champion...............................5-17 850-138-139/08 ...... Label, Danger ...................................5-17 850-138-139/09 ...... Plate, Name .....................................5-17 850-138-139/13 ...... Pad, Foam Rubber.............................5-17 850-138-139/14 ...... Case, Back, Large Cell ......................5-19 850-138-139/15 ...... Case, Main, Large Cell ......................5-19 850-138-139/16 ...... Case, Top, Large Cell ........................5-19 850-138-139/17 ...... Breaker, Circuit, 15A.........................5-19 850-138-139/18 ...... Circuit,................................................... ................................ 2400 24 Volt 25 A 55T With Cord ....5-19 850-138-139/19 ...... Cord, DC Assembly...........................5-19 850-138-139/20 ...... Cord, AC Assembly...........................5-19 850-138-139/21 ...... Plug, Bracket, Mounting .....................5-19 850-138-139/22 ...... Plug, SB175, Black............................5-19 850-138-139/23 ...... Rectifier Assembly ............................5-19 850-138-139/24 ...... Rectifier, SCR Assembly .....................5-19 850-138-139/25 ...... Shunt Assembly.................................5-19 850-138-139/26 ...... Relief, Strain .....................................5-19 850-138-139/27 ...... Switch, Red Push Button .....................5-19 850-138-139/28 ...... Transformer ......................................5-19 850-138-139/29 ...... Varistor Assembly..............................5-19 850-138-139/30 ...... Varistor ............................................5-19 850-138-139 ............ Battery Pack, .......................................... ................................ GNB Maintenance Free, 24 Volt .........5-17 850-138-372 ............ Shaft, Handle Pivot Weldment...............3-3 850-138-373 ............ Arm Machine....................................3-10 850-138-383/101 .... Handle and Controller Assembly ...........3-3 850-138-383/102 .... Handle and Controller Assembly ...........3-3 850-138-386/001 .... Handle Machining ............................3-10 850-138-391/001 .... Cap, Journal Machine, Left-Hand ..........3-5 850-138-392/001 .... Cap, Journal Machine, Right-Hand ........3-5 850-138-766 ............ Pin, Chain Sheave...............................3-5 850-138-984 ............ Handle, Bottom ...................................3-5 850-138-986 ............ Cover, Access.....................................3-6 850-139-258 ............ Harness, Travel ...................................3-5 850-139-260 ............ Harness, Travel ...................................3-5 851-200-130 ............ Meter, Battery Discharge......................5-7 851-200-927 ............ Seal.................................................5-25 851-201-405 ............ Pin, Roll .............................................6-9 860-626/001 ........... Coupling............................................6-7 870-248 ................... Meter, Hour/Discharge ........................5-7 870-251 ................... Meter, Hour ........................................5-7

05/12/2006

Description

Page

939-005....................Bearing, Cup/Cone, Pivot, Small.......... 4-6 939-006....................Bearing, Cup/Cone, Pivot, Large.......... 4-6 939-023....................Spring ............................................... 4-5 939-028....................Seal Kit.............................................. 6-9 939-059....................Bushing ............................................ 2-5 939-059....................Bushing ............................................. 7-3 939-146....................Cable Assembly................................ 5-13 939-149....................Cable Assembly................................ 5-13 939-154....................Bearing, Oilite Super........................... 7-5 939-161....................Fitting, Elbow ..................................... 6-3 939-311....................Ring .................................................. 4-5 939-321....................Drum, Brake ....................................... 4-5 939-330....................Gear, Pinion....................................... 4-5 939-333....................Gear, Drive ....................................... 4-5 939-352/002............Bearing, Ball ...................................... 4-5 939-352/003............Seal .................................................. 4-5 939-352/004............Fitting, Grease.................................... 2-5 939-352/004............Fitting, Grease.................................... 4-5 939-352/004............Fitting, Grease.................................... 7-5 939-352/004............Fitting, Grease.................................... 8-3 939-352/005............Bearing, Cup/Cone ............................ 4-5 939-352/006............Grommet ........................................ 5-13 939-352/007............Grommet ........................................ 5-13 939-352/008............Key ................................................... 4-5 939-352/012............Plate, Switch Backing .......................... 5-5 939-352/013............Clamp ............................................... 4-5 939-352/015............Caster Assembly ................................. 8-3 939-352/020............Switch, Cutout, Brake/Lift..................... 5-5 939-352/024............Bearing, Ball ...................................... 8-3 939-352/035............Barrel Assembly ................................. 6-9 939-352/036............Rod, Piston......................................... 6-9 939-352/038............Contactor, Main ................................. 5-5 939-352/039............Backrest, Load Weldment, 48 in. High .. 8-4 939-352/040............Backrest, Load Weldment, 60 in. High .. 8-4 939-352/042............Tie, Cable .......................................... 4-6 939-352/042............Tie, Cable ........................................ 5-13 939-352/044............Battery, 6 Volt .................................. 5-13 939-352/045............Door Weldment, Battery Box .............. 5-11 939-352/046............Boot, Terminal .................................. 5-13 939-352/048............Plug, Drain/Fill ................................... 4-5 939-352/051............Cover, Brake ...................................... 4-5 939-352/052............Gear, Idle .......................................... 4-6 939-352/053............Arm, Brake ........................................ 4-5 939-352/055............Rod, Push........................................... 4-5 939-352/058............Bolt, Special....................................... 4-5 939-352/060............Fork, Trail, Machining ......................... 7-5 939-352/061............Pin, Bellcrank Pivot.............................. 7-3 939-352/062............Pin, Bellcrank Pivot.............................. 7-3 939-352/063............Fork, Joint Combination ....................... 4-5 939-352/064............Retainer ............................................. 4-5 939-352/065............Bearing, Handle ................................. 4-5 939-352/072............Pin, Link ............................................. 7-3 939-352/073............Pin, Link ............................................. 7-3 939-352/074............Pin, Link ............................................. 7-3 939-352/075............Pin, Link ............................................. 2-5 939-352/075............Pin, Link ............................................. 7-3 939-352/076............Pin, Link ............................................. 2-5 939-352/076............Pin, Link ............................................. 7-3 939-352/079............Bracket, Brake Switch .......................... 4-5 939-352/079............Bracket, Brake Switch .......................... 5-5 939-352/080............Bar, Bus (CB Auxiliary to M1-1) ............ 5-5 939-352/081............Bolt, Chain Anchor.............................. 4-5 939-352/082............Gear Case Assembly........................... 4-5 939-352/083............Hub, Wheel Machining ....................... 4-8 939-352/089............Shaft, Wheel ...................................... 7-5 939-352/090............Hose Assembly ................................... 6-3 939-352/094............Cable Assembly (M- to A1) .................. 5-5 939-352/095............Cable Assembly (B+ to A2) .................. 5-5

B-2

1058328A

Model 101, Walkie Pallet Truck - Numerical Parts Index

Part No.

Description

Page

Part No.

939-352/096............Cable Assembly (B+ to M1-2)............... 5-5 939-352/097............Cable Assembly (B- to MP2) ................. 5-5 939-352/098............Cable, B- ........................................... 5-5 939-352/100............Bearing, Drive and Commutator End ... 5-23 939-352/100............Bearing, Drive and Commutator End ... 5-25 939-352/101............Field Coil Kit .................................... 5-23 939-352/101............Field Coil Kit .................................... 5-25 939-352/103............Battery Pack, 24 Volt (Wet Battery)........ 5-9 939-352/104............Battery Pack, 24 Volt (Wet Battery)........ 5-9 939-352/105............Heater, 100W.................................... 5-5 939-352/109............Relay................................................. 5-5 939-352/110............Thermostat ......................................... 5-5 939-352/111............Pump and Motor Assembly................... 6-3 939-352/111............Pump and Motor Assembly, Lift ............. 6-7 939-352/112............Spacer .............................................. 3-3 939-352/113............Guard, Wheel.................................... 4-5 939-352/114............Drive Unit .......................................... 4-5 939-352/116............Wheel Assembly, Load ........................ 7-3 939-352/116............Wheel, Load Assembly ....................... 7-5 939-352/117............Shaft, Wheel ...................................... 7-5 939-352/118............Shaft, Wheel ...................................... 7-5 939-352/119............Link, Lower......................................... 7-3 939-352/120............Link, Lower......................................... 7-3 939-352/121............Link, Lower......................................... 7-3 939-352/122............Link, Lower......................................... 7-3 939-352/123............Panel, Electrical .................................. 5-5 939-352/124............Bracket, Mounting, Key Switch .......... 2-11 939-352/124............Bracket, Mounting, Key Switch ............. 5-7 939-352/125............Cover, Internal.................................. 2-11 939-352/128............Bracket, Cover Mounting ................... 2-11 939-352/129............Bar, Skid, Adjustable ........................... 2-5 939-352/130............Cover, Front .................................... 2-11 939-352/131............Guard, Splash .................................... 5-5 939-352/132............Rod, Pull, 36 in. Fork Length................. 7-3 939-352/133............Rod, Pull, 42 in. Fork Length................. 7-3 939-352/134............Rod, Pull, 46 in. Fork Length................. 7-3 939-352/135............Rod, Pull, 48 in. Fork Length................. 7-3 939-352/136............Rod, Pull, 36 in. Fork Length................. 7-3 939-352/137............Rod, Pull, 42 in. Fork Length................. 7-3 939-352/138............Rod, Pull, 46 in. Fork Length................. 7-3 939-352/139............Rod, Pull, 48 in. Fork Length................. 7-3 939-352/140............Harness, Main.................................... 5-5 939-352/155............Panel, Cold Storage ............................ 5-5 939-352/156............Harness, Main.................................... 5-5 939-352/157............Ring, Cable Holding, Metric................. 2-5 939-352/158............Plate, Low Lift Specification (U.S.) ...... 2-11 939-352/159............Plate, Low Lift Specification (U.S.) ...... 2-11 939-352/160............Plate,...................................................... ................................Low Lift Specification (Canadian) ....... 2-11 939-352/162............Harness, Field (F1 and F2) ................... 5-5 939-352/165............Retainer ........................................... 2-11 939-352/166............Nut, Clip ......................................... 2-11 939-352/171............Decal, No Riding, Black 9 in.............. 2-11 939-352/172............Fork, Caster Wheel ............................. 8-3

1058328A

Description

Page

939-352/176 ........... Cable Assembly ............................... 5-13 939-352/178 ........... Cable Assembly ............................... 5-13 939-352/179 ........... Cable Assembly ............................... 5-13 939-352/183 ........... Wheel, Caster.................................... 8-3 939-352/184 ........... Guard ............................................... 8-3 939-352/185 ........... Tube ................................................. 8-3 939-352/186 ........... Bumper ............................................. 8-3 939-352/187 ........... Cap .................................................. 8-3 939-352/188 ........... Bushing ............................................. 8-3 939-352/189 ........... Bushing ............................................. 8-3 939-352/190 ........... Spring ............................................... 8-3 939-352/193 ........... Pin, Link............................................. 7-3 939-352/194 ........... Pin, Link............................................. 7-3 939-352/202 ........... Horn Assembly................................... 5-5 939-352/203 ........... Switch, Cutout, Brake/Lift .................... 5-5 939-352/205 ........... Cable, B+.......................................... 5-5 939-352/206 ........... Sheave, Chain ................................... 3-5 939-352/208 ........... Decal, 24 Volt Cable System................ 5-9 939-352/209 ........... Decal, Charging Warning ................... 5-9 939-352/210 ........... Decal, Battery Swivel Warning............. 5-9 939-352/212 ........... Decal, Stripe, Raymond..................... 2-11 939-352/213 ........... Decal, Warning................................ 2-11 939-352/214 ........... Bushing, Iron...................................... 7-3 939-352/215 ........... Bushing, Flanged................................ 3-3 939-352/215 ........... Fitting, Grease ................................... 7-3 939-352/217 ........... Switch, Main, On/Off......................... 5-5 939-352/218 ........... Spacer .............................................. 5-5 939-352/222 ........... Plug .................................................. 5-7 939-352/224 ........... Wrapper ......................................... 5-11 939-352/228 ........... Tray Weldment ................................. 5-11 939-352/229 ........... Tray Weldment ................................. 5-11 939-352/230 ........... Edging ............................................ 5-11 939-352/232 ........... Pin, Link............................................. 7-3 939-352/234 ........... Anchor, Brake Spring .......................... 4-5 939-352/235 ........... Fork, Trail, Machining ........................ 7-5 939-352/243 ........... Controller, Motor ................................ 5-5 939-353/029 ........... Decal, Steam Clean .......................... 2-11 939-353/320 ........... Cylinder, Hydraulic............................. 6-3 939-353/320 ........... Cylinder, Hydraulic............................. 6-9 939-353/322 ........... Headband Cover Assembly ............... 5-25 939-353/323 ........... Battery Pack..................................... 5-21 939-353/324 ........... Charger .......................................... 5-21 939-353/325 ........... Battery ............................................ 5-21 939-353/326 ........... Cable Kit ......................................... 5-21 939-353/328 ........... Harness, Wiring (Lift Interrupt) .............. 5-7 939-353/330 ........... Strap, Static ....................................... 5-5 939-353/331 ........... Breaker, Circuit, 80 amp ..................... 5-5 939-353/334 ........... Cable Assembly (M1-1 to MP1)............ 5-5 939-353/335 ........... Drive Motor, EE ................................ 5-25 939-353/335 ........... Motor Assembly, Drive (EE) ................. 4-6 939-353/337 ........... Bracket, Retainer ................................ 2-5 950-181 ................... Cable, 4k .......................................... 8-5 950-185/004 ........... Tool, Maintenance, Programmable........ 8-5

B-3

05/12/2006

Model 101, Walkie Pallet Truck - Numerical Parts Index

05/12/2006

B-4

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