PULL VIBRATORY ROLLER OMS #447 - PDF DOWNLOAD

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CLUTCH CONTROL

TOW EYE (ADJUSTABLE)

ACCESS HOLE TO VIBRATOR LUBE FITTING (BOTH SIDES)

TOW TONGUE Figure 1 WARRANTY REX Chainbelt Inc. warrants products of its manufacture against defects in workmanship and material for a period of six months from date of shipment to customer and in consequence of this warranty, any component part or parts of such products proving defective within the above specified time will be repaired or replaced f.o.b. factory, providing such parts are returned, transportation prepaid, to the factory and found defective by REX Chainbelt Inc. This warranty will not apply to any product which shall have been repaired or altered outside of REX Chainbelt's factory in any way so as, in REX Chainbelt's judgment, to affect its stability, or reliability, nor which has been subjected to misuse, negligence or accident.

REX Chainbelt's liability as a manufacturer is limited to the replacement of defective parts, and no allowance will be made for labor performed, delays or expense incident to the replacement of defective parts, nor for any consequential damages or injuries.

REX Chainbelt Inc. assumes no responsibility for engines, electrical equipment or any other equipment and accessories not manufactured by REX Chainbelt Inc. beyond the warranty of the manufacturer of such equipment or accessories.

REX Chainbelt Inc. reserves the right to make changes in design from time to time as are deemed desirable without incurring the obligation to furnish them for machines previously sold or shipped.

INSTRUCTIONS FOR ORDERING PARTS Order repair parts from your REX Distributor. Always furnish the Serial Number of the machine for which repair parts are required. Specify quantity, part . number and description of part when ordering. Do not order by reference number or state quantity wanted in terms of sets or pairs.

Always give complete billing and shipping instructions and method of shipment.

DAMAGE CLAIMS REX Chainbelt Inc. assumes no responsibility for delays or damage to merchandise while in transit. Our responsibility ceases upon delivery of shipment to the transportation company, from whom a receipt is received showing that shipment was in good condition and properly packed when delivered to them; therefore, claims for parts lost or broken in transit should be made by you to the transportation company.

MISCELLANEOUS EQUIPMENT The parts shipped "loose" or packaged are a grease gun, electrolite for battery, engine parts plus instruction and parts books.

For convenience of the towing vehicle operator, the clutch control (Fig. 1) may be attached to the towing vehicle at a handy location for the operator. Unclamp the clutch control unit from the roller and attach to the towing vehicle convenient for the operator. Excess control cable should remain coiled on the roller frame.

LIFTING INSTRUCTIONS Normally the roller would be transported on a low-boy or flat bed, however if the machine is to be lifted, hook the machine at the four corners of the frame. A sling may also be used. Lift machine in a horizontal plane.

Dimensions: Overall Length Overall Width Height Weight, approx

The clutch control cable, thru a means of end linkage also controls the engine throttle.

Clutch control operation — After starting engine.- (Figs.

2, 3, 4). The clutch is disengaged when the control lever is in the forward (front) position. Squeeze the shorter of the two levers against the long lever and move both levers rearward against stop. Release levers. The clutch will engage and throttle speed will automatically pick up to maximum governed speed. Engage clutch only when machine is moving forward. Return levers to the disengaged position, then shut off engine at control panel.

15' 6'- 9" 4'-7" 8,450#

GENERAL Before operation, check engine crankcase oil level and fill oil bath air cleaner to level mark. Fill battery with electrolite. Grease all fittings. Refer to Lubrication Plate on machine or chart on Page 4.

Sequence of starting: (Fig. 2) 1. Turn on ignition key. Pull out hand throttle. Press in starter button and if necessary use choke.

OPERATION The Vibratory Roller is attached to the towing vehicle by means of the towing eye, which has a pin type vertical adjustment to hitch height of towing vehicle.

Fig. 1. The swivel eye should be adjusted so the roller frame is parallel with the material or road surface.

2. Let engine idle to warm up. Push in hand throttle.

3. Engage clutch control while moving forward with towing vehicle.

4. To stop — turn off ignition key. Clutch control unit may be returned to roller and cable coiled in place.

p".

AMMETER HAND THROTTLE (FOR STARTING ONLY) (Must be pushed "in" before engaging clutch.)

IGNITION KEY

CHOKE STARTER BUTTON Figure 2

REX CHAINBELT INC. - Milwaukee, Wisconsin 53201

INSTRUCTION BULLETIN

March 13, 1969

SUBJECT: BELT INSTALLATION ON T-66 AND T 72 VIBRATORY ROLLER -

PURPOSE: To provide instructions for tightening of drive belts PROCEDURE: 1.

With belts (A) loose, tighten adjusting spring (B) to within 3/4" of maximum tension. (threads on (C).)

2.

Using jackscrews (D) adjust pillow block bearings back until roll becomes centered in main frame. This correctly tensions belt. .

3.

Readjust touch bars (E) and (F) to within 1/4" to 3/8" of belt.

4.

Roller (G) is to remove belt whip. It should just touch the back side of the belts.

3 ENGAGED POSITION

Figure 4

CLUTCH ENGAGED (THROTTLE AT WORKING FREQUENCY)

CLUTCH ENGAGED POSITION STOP FREQUENCY OR VIBRATION CHECK The frequency or vibration is governed by the engine r.p.m. (Maximum governed speed 2,250 r.p.m. = 1,800 c.p.m.) Frequency is checked by placing a tachometer on the engine crankshaft and multiplying the r.p.m. x .8, adjustment for frequency is shown on Figure 3.

FREQUENCY — R.P.M. TABLE

DISENGAGED POSITION

FREQUENCY (vibrations /min.)

ENGINE SPEED (r.p.m.)

1100 1200 1300 1400 1500 1600 1700 1800

1375 1500 1625 1750 1875 2000 2125 2250

ADJUST FOR/\ FREQUENCY HERE CARB. THROTTLE ROD CLUTCH SHAFT

HAND THROTTLE (PULL OUT FOR STARTING ONLY)

Figure 3

CLUTCH DISENGAGED (THROTTLE AT IDLE)

.4 LUBRICATION

Vibratory Shaft Bearings (2) - one each side. Hand gun. Grease every 8 hours of operation. Use 2 ounces of Shell Darina EP #2 grease.

Clutch Bearings (3). Weekly. Shell "Darina AX" or equivalent.

Universal Joints (2). Weekly. Shell "Darina AX" or equivalent.

Pillow Blocks (2). Weekly. Shell "Darina AX" or equivalent. (Hand Gun)

Taper Roller Wheel Bearing (2). Clean and repack annually. Shell "Darina AX" or equivalent.

Engine Crankcase. Check oil level daily. Refer to "Engine Manual".

Oil Bath Air Cleaner. Service as required.

Friction Surfaces — Oil Can. As required.

Maintain air pressure in pneumatic vibration isolators at 28 p.s.i.

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CLUTCH- THROTTLE LINKAGE — DEUTZ DIESEL CLUTCH - THROTTLE LINKAGE _ 1 AGE WISCONSIN GAS

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POWER UNIT — CLUTCH CLUTCH & THROTTLE LINKAGE REX PULL TYPE VIABRATORY ROLLER

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Part Number

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

402-2587-2 298-3067-68 402-524-2 202338 402-525-2 298-20-2 402-526-2 102-601-1 102-3267-1 102-4378-1 298-213-2 402-634-2 102-6767-1 *CL-4356 *CL-1608 *CL-487 *CL-4196 *CL-4296 *CL-4197-1 *CL-1271 *CL-4535-1 *UCL-15-1191-13 **102-4390-1 "298-214-2

25 26 27

102-3268-1 291251-58

28 29 30 31 32

X8005A X8005B

No. Req 'd.

Description D

Clutch Housing Oil Seal (National #480169) Bearing Cover Spring (Tension) Hub — Throw-out Bearing Release Bearing (Aetna #A2256-31) Clutch Fork Pin Clutch Lever Shaft Clutch Shaft Ball Bearing (Fafnir #307K) Bearing Retainer Inspection Cover Adjusting Screw Hex Nut Cotter Pin Plain Pin Release Lever Lever Spring Spring Cup Pressure Plate 9" Driven Member Assembly Flywheel Adapter Bearing (Pillow Block) (SKF 2" - #SU200) Sheave Shaft Tube Assembly (11 1/2" C/C) Square Head Set Screw Y2 x 4" with Lock Nut End Yoke "U" Bolt Hex Nut 546 " U.N.F. with L.W. Special Key Special Washer

1 1 1 1 .1 1 1 1 1 1 1 1 1 3 3 3 3 3 3 3 1 1 1 2 1 1

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202153 202281

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. ' Item No. 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60

Part Number 202282 **102-3273-1 t**298-5095-92 ***298-5097-92 ***298-5096-92 I***298-5554-68 ***102-6936-1 ***298-62-47 502-4108-80 102-6928-1 102-6929-1 102-6930-1 102-6890-1

298-158-47 102-6371-4 298-146-47 298-135-47 X202821 102-6935-1 298-5044-92 102-601-1 t**502-4113-80 L *4'502-4124-80 t102-6978-1 "502-2409-80 "102-6979-1 502-2410-80 "102-6962-1 "502-4125-80 298-2016-71 102-6933-1

No. Req'd.

Description Special Nut Cotter Pin 1/8 " x 1 /4" Air Cleaner Bracket (Not Must.)

Air Cleaner (Donaldson #A05-2501) Air Filter Stack Cap (Donaldson #GAX00-2018) Mounting Band — Air Cleaner Air Cleaner Hose Air Cleaner Hose Sleeve Hose Clamp Clutch Lever Throttle Lever Lever Spacer Clutch Control Cable (Morse #44C360) Cable Clamp (Morse #A21227) Throttle Cable (Morse #33C60-60") Cable Clamp Ball Joint (#10-32 w/Nut & L.W.) Ball Joint (A" w/Nut & L.W.) Connecting Clip Manual Throttle Cable Pin with Cotter %2 " x 3/4" Bracket — Throttle & Clutch Cable Clutch Cable Bracket Throttle Kit Throttle Bracket Throttle Lever Bracket Manual Throttle Lever Throttle Stop Bar Exhaust Pipe Lock Nut 3/4" & Cut Washer Spacer

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Part Number

61 62 63 64 65 66

298-231-2 502-2391-80 102-3272-1 298-6018-34 298-8506-34

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298-8503-34 { 102-6931-1

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Description Lifetime Ball Bearing Idler Pulley Idler Pulley Shaft Roll Pin 346 " x 1 1/2 " Snap Ring Square Head Screw 5/8 " x 4" with Hex Nut Snap Ring Drilled Screw Hex Nut 546 " Clutch Driven Member Assembly — (10" Rockford #UCL-42-3846-2) Clutch Assembly (9" Rockford #CLA-1213-72-X1) Drive Sheave — 3 Groove Straight Key 1/2" x 1/2" x 2 1/$ " Drive Belts — Matched Set of Three Idler Pulley Assembly Wisconsin Engine Model VG4D Spec #265011 Clutch Cover Assembly - 10" TT (Rockford #UCLA-55-5122-4) Ball Bearing (Fafnir #304NPP) Bearing Adapter Diesel Engine Deutz Model F3L-812 Bar — Engine Mount — Front Front Engine Support Bar — Engine Mount — Rear Rear Engine Support

No. Req'd.

Item No.

Part Number

2 1 1 1 1

80

***102-2701-1

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298-21-98 *** 82 83 "102-6969-1 "298-8087-86 84 "298-8088-86 85 "298-8013-4 {

Description

No. Req'd.

Fuel Line Reducing Bushing %" x Shut Off Cock — Fuel Line Pipe Nipple 1 1/2" x 14" T.B.E. Fuel Line Push-on Fitting Push-on Fitting Shoulder Screw (Not Illustrated)

1 1

1

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*Parts for Rockford Clutch Divn. of Borg Warner Corp.

(9" Clutch #CLA-1213-72-X1) Used only with Wisconsin Model VG4D Gasoline Power Option. **Used only with Deutz Diesel Power Option. ***Used only with Wisconsin VG4D Gasoline Power Option. t102-6978-1 Throttle Kit consists of the following items (Not Illustrated) 102-6978-2 Rod (Morse #A31543) 1 Req'd.

102-6978-3 Spring (Morse #A32161) 1 Req'd.

102-6978-4 Pivot (Morse #A39823) 1 Req'd.

102-6978-5 Swivel Mount (Morse #A32011) 1 Req'd.

102-6978-6 Cable Clamp (Morse #A32010) 1 Req'd.

102-6978-7 Mach. Screw Fil. Hd. - Stainless (#10-24 x 34") 2 Req'd.

102-6978-8 Swivel Pin (Morse #A36275) 1 Req'd.

102-6978-9 Cable Stop (Morse #37693) 2 Req'd.

102-6978-10 Cable Terminal (Morse #A36542) 2 Req'd.

102-6978-11 Clamp Bracket (Morse #A21600)2 Req'd.

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REX CHAINBELT INC. PRINTED IN U.S.A.

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DRIVE ROLL ASSEMBLY REX PULL TYPE VIABRATORY ROLLER

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298-3050-91 298-7051-91 402-1642-2

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Description Drive Sheave (3 Groove) Matched Set of 3 Drive Belts Pulley — Deep Groove Str. Key %" x 5/8 " x 2 3/4" Cut Washer 11/2" Self-Locking Nut (1 1/2" - 12) Tire Housing Half Oil Seal — 3 1/2" I.D. Self-Locking Cap Screw 3/8 " x 1" Seal Carrier (Drive Side) Lock Nut — Bearing Lock Washer — Bearing Washer — Keyed Bearing Bearing Cup Bearing Cone Wheel Hub Tire — Radial Ply Tube — 5:00 x 15 Wheel Self-Locking Cap Screw 5/8 " x 1 %" Bearing Spacer Oil Seal — 614" I.D.

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298-19-71 502-4107-80 298-3063-68 298-28-93 402-1643-2 298-18-71 298-12-97 298-13-97 298-207-2 298-208-2 402-2584-2 298-6035-68 {298-606-68 502-4106-80 298-30-93 102-6926-1 298-3064-68

No. Req'd.

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Part Number

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23 24 25 26 27 28 29

298-3062-68 298-206-2 402-1641-2 502-5786-80 402-2586-2 402-1644-2 298-32-93

30 31 32 33 34 35 36

1627B 502-2390-80 102-4376-1 502-4109-80

38 37 39 40

102-6927-1

102-3264-1 502-5785-80

No. Req'd.

1

Description Hub — Roll — (Drive Side) Self-Locking Cap Screw 3/4" x 2 1/2" (Drive Side) Oil Seal — 31/2" I.D. Spherical Bearing Labyrinth Bearing Retainer Exciter Shaft Hub — Roll (Opposite Drive Side) Seal Carrier (Opposite Drive Side) Self-Locking Cap Screw 3/4" x 3" (Driven Side) Grease Fitting — 1/4 N.P.T. Screw — Spring Take-Up Spring Bracket Cap Screw 3/8 " x 1" with L.W. Inspection Cover Roll w with L.W. Lock " x 1W"a sChaepr Screw 3/4 " x 2 1/s" Cap Screw with Lock Nut 2" 1/2 x 3/4" Cap Screw (Self-Locking) _3" x 3/4" Cap Screw (Self-Locking)

8 2 2 2 1 1 1

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8 2 1 1 1 3 1 1 2 4 8 8 8

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REX CHAINBELT INC. PRINTED IN U.S.A.

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FRAME — ENGINE HOUSE — GAS TANK REMOTE CONTROL FOR CLUTCH & THROTTLE INSTRUMENT PANEL REX PULL TYPE VIABRATORY ROLLER

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Item No.

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1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22

23

24 25 [ 26 27

Part Number

Description

Frame Towing Tongue Eye Hitch Machine Bolt 1" x 13" 502-4112-80 Cover — Towing Tongue Cover 102-4380-1 Cover 102-4381-1 502-4110-80 Scraper Holster Clamp (For Grease Gun — 298-231-47 Not Illustrated) 502-5790-80 Fuel Tank Fuel Tank Cap 298-175-47 Fuel Tank Support (Left Hand) 102-3270-1 Fuel Tank Support (Right Hand) 102-3270-2 Battery Support 102-3271-1 298-3252-17 Battery (12 Volt) Battery Clamp 298-46-47 Battery Cable (Ground) 102-1545-1 298-26045-17 Battery Cable (Ignition) 502-4126-80 Engine Hood Top Engine Hood Side (Front) 502-5788-80 Engine Hood Side (Rear) 502-5789-80 Hood Hinge 102-3269-1 Baffle *10243824 i *102-6932-1 Baffle Clip (Not Illustrated) Deflector Plate 102-4379-1 502-5787-80 End Shell — Drive Side (Without Cut-out) End Shell — Opposite Drive Side *502-5787-81 End Shell — Opposite Drive Side **502-5787-82 298-173-47 Hood Catch (Stewart Warner #750045) 298-172-47 Hooking Bracket (Stewart Warner #750509) 502-7071-80 502-5791-80 502-4111-80

No. Req'd.

Item No.

1 1 1 4 1 2 2 2

28 29 30 31 32 33 34 35 36 37

"102-6970-1 *102-6934-1 298-5535-68 **102-6981-1 **102-6980-1 *102-6928-1 *298-3003-17 *298-6068-17 *102-756-1 t

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40 41 42 43 44 45 46 47 48 49 50 51 52

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1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 2 1 1 1 1 6 6

Part Number

No. Req'd.

Description

102-4384-1 298-5562-68 102-6890-1

1

• Instrument Panel Instrument Panel Cushion Connector "Generator & Oil" Plate "Pull to Stop" Plate Throttle Lever Ammeter (Stewart Warner #357X) Ignition Key Switch Choke Control Cable Starter Button (Gasoline Power Option Only) Starter Switch (Diesel Power Option Only) Heater Switch (Diesel Power Option Only) Temperature Gauge (Diesel Only) Heater Indicator (Diesel Only) Oil Warning Light (Diesel Only) Generator Warning Light (Diesel Only) Clutch Remote Control Assembly Mounting Rubber Control Cable (360" lg. Morse #44C360) 3/8 " x 1" Cap Screw with L.W. 10-24 x 3/4" Flat Head Screw 1" x 81/2" Cap Screw 1/2" x 1" Cap Screw with C.W. 1/2" x 1/2" Cap Screw with L.W. 5/6 " x 3/4" Cap Screw with Lock Nut

* Used only with Gasoline Power Option.

1 1 4 1 1 1 1 1 1 1 1 1 1 1 1 1 1 4 1 16 27 2 8 8 42 i

** Used only with Diesel Power Option. t Engine Parts — see Engine Part Book for Part Numbers.

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