POWERBOTERS GUIDE TO ELECTRICAL SYSTEMS MAINTENANACE TROUBLESHOOTING & IMPROVEMENTS MANUAL

Page 60

POWERBOATER’S GUIDE TO ELECTRICAL SYSTEMS (continued from page 43) through with several tables to help decipher these secret codes. From ABYC section E-11 we see temperature-rating codes for flexible cords in figure 4-5, and insulation characteristics and temperature ratings for typical wiring conductors in figure 4-6. Another table, shown in figure 4-7 on page 48, shows the allowable amperage for various sizes of wires used inside and outside engine-room spaces. Notice that the amperage decreases inside engine rooms where expected temperatures are greater than outside temperatures. Use this table to determine the size of conductors for low-voltage DC systems only; AC wiring uses different criteria. The information on this chart must be compared to the information in the charts shown in figures 4-3 and 4-4. Always use the largest wire gauge indicated by the two charts for a given amperage based on the length of the wire run.

All wire used in DC circuitry should have a minimum rating of 50 volts stamped on the insulation. Most quality wire will have the AWG gauge embossed on the insulation as well. In general, wire sold as marine grade at the major supply houses will have a 105°C rating for the insulation, but it pays to check.

Fuses and Circuit Breakers Depending upon when your boat was built and who built it, you may have any combination of circuit breakers or fuses of different types used as circuitprotection devices. All such devices used on pleasure boats work on one of three basic principles, two of which depend on heat generated by resistance and a third that works on current-induced magnetism. Since fuses are easier than circuit breakers to understand, let’s take them first.

SO, SOW ST, STW STO, STOW, SEO, SEOW SJO, SJOW SJT, SJTW SJTO, SJTOW Fig. 4-5. Table VIII from section E-11, showing insulation markings and temperature ratings for insulation on flexible cords as used on board. (© ABYC)

46


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Resources

1min
page 214

Index

18min
pages 215-223

Installing Your Own Radar

5min
pages 205-206

Glossary

14min
pages 207-213

Galvanic Isolators

6min
pages 191-193

Power Supply

3min
page 196

Installing a GPS Receiver

2min
page 204

AC Generators

5min
pages 189-190

Selecting a DC-to-AC Inverter

17min
pages 184-188

Checking Voltage, Continuity, and Polarity on AC Circuits

7min
pages 181-183

AC Overcurrent Protection

4min
pages 176-177

Ground-Fault Circuit Interrupters

2min
page 180

Color Coding for AC Wiring

3min
page 172

Comparisons between AC and DC Circuits

6min
pages 173-175

The Future

1min
page 169

General Instrument Troubleshooting

16min
pages 163-168

Adding a New Compact-Disc Player

7min
pages 158-160

Abnormal Instrument Readings

3min
page 162

Installing a New Cabin Light

3min
page 153

Engine Ignition Switch

4min
pages 147-148

Installing a New Bilge Pump

10min
pages 154-157

Other Outboard-Engine Starter-Motor Problems

1min
page 149

Testing the Neutral-Safety Switch

3min
page 146

Outboard-Engine Starter Circuits

10min
pages 142-145

Beyond the Basics: Outboard and PWC Ignition Systems

6min
pages 124-125

Testing Your Stop Switch

3min
page 133

Starter-Motor Problems and Solutions

2min
page 138

Final Checks and Ignition Timing

8min
pages 134-136

Troubleshooting Starter-Motor Circuits

6min
pages 139-141

MerCruiser Thunderbolt IV and Thunderbolt V Systems

7min
pages 121-123

Outboard and PWC Ignition Tests

19min
pages 126-132

Solar Cells

2min
page 113

Battery Installations

15min
pages 90-95

Outboard-Engine Charging Systems

5min
pages 108-109

Testing Your Batteries

10min
pages 96-99

Shore-Power Battery Charging Systems and Installations

9min
pages 110-112

Battery Maintenance and Testing

4min
pages 88-89

Battery Safety

5min
pages 86-87

Which Battery Is Right for You?

9min
pages 83-85

Types of Lead-Acid Batteries

9min
pages 80-82

Connecting the Dots: Making Wiring and Connection Repairs

8min
pages 73-78

Wire Routing and Support

4min
pages 71-72

Acceptable Locations for Fuses and Circuit Breakers

4min
pages 69-70

Ignition Protection

1min
page 66

Levels of Circuit Protection

1min
page 68

Fuses and Circuit Breakers

14min
pages 60-65

Testing Fuses and Circuit Breakers

2min
page 67

Wire Insulation

2min
pages 57-59

Wire Size

2min
page 56

Basic Wiring

3min
page 55

Using Your Multimeter

10min
pages 44-47

Expanding the Basic Circuit

3min
page 33

Wire Identification and the ABYC Color Code

8min
pages 29-32

Measuring Amperage

4min
pages 48-50

Tools

2min
pages 24-25

Drawing Your Own Wiring Diagram

9min
pages 36-38

Ohm’s Law and What It Can Tell Us

8min
pages 19-21

Voltage Drop

2min
page 22
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