POWERBOTERS GUIDE TO ELECTRICAL SYSTEMS MAINTENANACE TROUBLESHOOTING & IMPROVEMENTS MANUAL

Page 56

POWERBOATER’S GUIDE TO ELECTRICAL SYSTEMS 10-gauge Type 2 wire will contain 19 strands of wire, whereas an AWG 10-gauge Type 3 wire will have 105 strands. Type 3 wire will also have a slightly lower resistance for a given gauge than a Type 2 wire.

Wire Size Once you have determined the type of wire to use on your project (and in nearly all cases this will be Type 3 tinned copper wire), you must decide which size. Important considerations here are the length of the wire, the voltage (usually 12 volts, but if your boat is over 35 feet long you might have a 24-volt system), and the amperage the circuit is expected to carry (sometimes called ampacity). This information is usually supplied by manufacturers of the equipment you intend to install on the circuit. If it isn’t contained in the Fig. 4-1. Table XII from the ABYC electrical standards, section E-11, comparing wire instruction manual or printed on types and stranding. (© ABYC) the side of the equipment itself, you may have to perform the following test to determine what these values are. diameter than the equivalent SAE designation. Stick To test for amperage, connect the equipment you to AWG-rated wires, prefereably those marked “boat want to test to your boat’s battery (or any 12-volt cable” on the insulation. As the wire-gauge numbers get smaller, the wire battery) with a set of automotive jumper cables. gets progressively bigger in diameter, and the mini- Hook the positive lead to the battery first and the mum circular cross-sectional area of the wire, indi- negative lead next. Be careful not to let the clamps cated by circular mils (CM), gets larger. Next, the at the other end of the cables touch and arc. Next, set chart shows the minimum number of strands for up your multimeter to measure DC amps. When you’re uncertain of the amount of current a both Type 2 and Type 3 wire. The finer the strands, the more strands there are in a wire of a given size piece of equipment will require, it’s best to perform and the more flexible the wire will be. It’s easy to this check with your meter’s 10- or 20-amp setup. identify the two wire types, because Type 3 wire has a An over reading on the wrong scale (with the meter’s lot more strands than Type 2. For example, an AWG leads in the incorrect sockets) will blow the meter’s 42


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Resources

1min
page 214

Index

18min
pages 215-223

Installing Your Own Radar

5min
pages 205-206

Glossary

14min
pages 207-213

Galvanic Isolators

6min
pages 191-193

Power Supply

3min
page 196

Installing a GPS Receiver

2min
page 204

AC Generators

5min
pages 189-190

Selecting a DC-to-AC Inverter

17min
pages 184-188

Checking Voltage, Continuity, and Polarity on AC Circuits

7min
pages 181-183

AC Overcurrent Protection

4min
pages 176-177

Ground-Fault Circuit Interrupters

2min
page 180

Color Coding for AC Wiring

3min
page 172

Comparisons between AC and DC Circuits

6min
pages 173-175

The Future

1min
page 169

General Instrument Troubleshooting

16min
pages 163-168

Adding a New Compact-Disc Player

7min
pages 158-160

Abnormal Instrument Readings

3min
page 162

Installing a New Cabin Light

3min
page 153

Engine Ignition Switch

4min
pages 147-148

Installing a New Bilge Pump

10min
pages 154-157

Other Outboard-Engine Starter-Motor Problems

1min
page 149

Testing the Neutral-Safety Switch

3min
page 146

Outboard-Engine Starter Circuits

10min
pages 142-145

Beyond the Basics: Outboard and PWC Ignition Systems

6min
pages 124-125

Testing Your Stop Switch

3min
page 133

Starter-Motor Problems and Solutions

2min
page 138

Final Checks and Ignition Timing

8min
pages 134-136

Troubleshooting Starter-Motor Circuits

6min
pages 139-141

MerCruiser Thunderbolt IV and Thunderbolt V Systems

7min
pages 121-123

Outboard and PWC Ignition Tests

19min
pages 126-132

Solar Cells

2min
page 113

Battery Installations

15min
pages 90-95

Outboard-Engine Charging Systems

5min
pages 108-109

Testing Your Batteries

10min
pages 96-99

Shore-Power Battery Charging Systems and Installations

9min
pages 110-112

Battery Maintenance and Testing

4min
pages 88-89

Battery Safety

5min
pages 86-87

Which Battery Is Right for You?

9min
pages 83-85

Types of Lead-Acid Batteries

9min
pages 80-82

Connecting the Dots: Making Wiring and Connection Repairs

8min
pages 73-78

Wire Routing and Support

4min
pages 71-72

Acceptable Locations for Fuses and Circuit Breakers

4min
pages 69-70

Ignition Protection

1min
page 66

Levels of Circuit Protection

1min
page 68

Fuses and Circuit Breakers

14min
pages 60-65

Testing Fuses and Circuit Breakers

2min
page 67

Wire Insulation

2min
pages 57-59

Wire Size

2min
page 56

Basic Wiring

3min
page 55

Using Your Multimeter

10min
pages 44-47

Expanding the Basic Circuit

3min
page 33

Wire Identification and the ABYC Color Code

8min
pages 29-32

Measuring Amperage

4min
pages 48-50

Tools

2min
pages 24-25

Drawing Your Own Wiring Diagram

9min
pages 36-38

Ohm’s Law and What It Can Tell Us

8min
pages 19-21

Voltage Drop

2min
page 22
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