POWERBOTERS GUIDE TO ELECTRICAL SYSTEMS MAINTENANACE TROUBLESHOOTING & IMPROVEMENTS MANUAL

Page 24

POWERBOATER’S GUIDE TO ELECTRICAL SYSTEMS (the feed) has somehow connected itself directly to ground before reaching the appliance. In a short to ground, the resistance in the circuit (which you’ll remember is essential for a circuit to operate) has been circumvented. As Ohm’s law will tell you if you work through the numbers, a lot of amperage will flow with only the resistance of the wire to stop it. The good news: If the circuit is designed correctly, the fuse or circuit breaker will trip. The bad news: Some wire and insulation may be burned before the circuit protection opens the circuit.

harmless of the three because it doesn’t usually threaten the safety of our boats. Internal shorts can, however, be expensive to correct because they often mean that expensive equipment will have to go into the repair shop or worse, into the dumpster. Often a short inside a piece of equipment will simply cause the equipment to stop functioning. At other times the fuse or circuit breaker will trip without the risk of burned wires or insulation (assuming the circuit protection is rated properly).

Intercircuit Shorts

Tools

The second variety of short is what I refer to as the intercircuit short. With this type, two or more electrical circuits will be affected simultaneously. The cause? Drilling through a wiring harness to install new deck gear and then running a screw down through the deck into the harness, effectively connecting multiple circuit wires. This short circuit with a screw is quite common. Another frequent cause for this type of short is not thinking dynamically. Remember, our electrical system will change when the engine is running and while we are underway. Wiring harnesses that rub against moving pulleys, hot exhaust manifolds, and the like are electrical time bombs. Check to be sure all wiring is properly secured and clearance from moving machinery is adequate.

Internal Shorts The third and final short circuit type we will discuss is the internal short, a short circuit that can occur deep within the internal circuitry of the electrical appliance itself. This type of short circuit is the most

10

Most of us will already have a good collection of basic tools. However, besides our regular collection of sockets, spanner wrenches, screwdrivers, pliers, and the like we’ll need to acquire a few more specific items. Once we start working with electricity and begin performing serious electrical troubleshooting procedures and upgrades, we are going to need specialized equipment that will allow us to work safely and do a proper job. Figure 1-9, a photo of my personal collection of tools, shows some of this equipment. Technology has been good to us electricians in the last several years, and significant improvements in tools and equipment have been made, specifically in the areas of multimeters and crimping tools (we take a closer look at these in chapters 3 and 4). As you go through this book, you’ll see these tools in use, with specific instructions for every test procedure you’ll ever need on board your boat.


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Articles inside

Resources

1min
page 214

Index

18min
pages 215-223

Installing Your Own Radar

5min
pages 205-206

Glossary

14min
pages 207-213

Galvanic Isolators

6min
pages 191-193

Power Supply

3min
page 196

Installing a GPS Receiver

2min
page 204

AC Generators

5min
pages 189-190

Selecting a DC-to-AC Inverter

17min
pages 184-188

Checking Voltage, Continuity, and Polarity on AC Circuits

7min
pages 181-183

AC Overcurrent Protection

4min
pages 176-177

Ground-Fault Circuit Interrupters

2min
page 180

Color Coding for AC Wiring

3min
page 172

Comparisons between AC and DC Circuits

6min
pages 173-175

The Future

1min
page 169

General Instrument Troubleshooting

16min
pages 163-168

Adding a New Compact-Disc Player

7min
pages 158-160

Abnormal Instrument Readings

3min
page 162

Installing a New Cabin Light

3min
page 153

Engine Ignition Switch

4min
pages 147-148

Installing a New Bilge Pump

10min
pages 154-157

Other Outboard-Engine Starter-Motor Problems

1min
page 149

Testing the Neutral-Safety Switch

3min
page 146

Outboard-Engine Starter Circuits

10min
pages 142-145

Beyond the Basics: Outboard and PWC Ignition Systems

6min
pages 124-125

Testing Your Stop Switch

3min
page 133

Starter-Motor Problems and Solutions

2min
page 138

Final Checks and Ignition Timing

8min
pages 134-136

Troubleshooting Starter-Motor Circuits

6min
pages 139-141

MerCruiser Thunderbolt IV and Thunderbolt V Systems

7min
pages 121-123

Outboard and PWC Ignition Tests

19min
pages 126-132

Solar Cells

2min
page 113

Battery Installations

15min
pages 90-95

Outboard-Engine Charging Systems

5min
pages 108-109

Testing Your Batteries

10min
pages 96-99

Shore-Power Battery Charging Systems and Installations

9min
pages 110-112

Battery Maintenance and Testing

4min
pages 88-89

Battery Safety

5min
pages 86-87

Which Battery Is Right for You?

9min
pages 83-85

Types of Lead-Acid Batteries

9min
pages 80-82

Connecting the Dots: Making Wiring and Connection Repairs

8min
pages 73-78

Wire Routing and Support

4min
pages 71-72

Acceptable Locations for Fuses and Circuit Breakers

4min
pages 69-70

Ignition Protection

1min
page 66

Levels of Circuit Protection

1min
page 68

Fuses and Circuit Breakers

14min
pages 60-65

Testing Fuses and Circuit Breakers

2min
page 67

Wire Insulation

2min
pages 57-59

Wire Size

2min
page 56

Basic Wiring

3min
page 55

Using Your Multimeter

10min
pages 44-47

Expanding the Basic Circuit

3min
page 33

Wire Identification and the ABYC Color Code

8min
pages 29-32

Measuring Amperage

4min
pages 48-50

Tools

2min
pages 24-25

Drawing Your Own Wiring Diagram

9min
pages 36-38

Ohm’s Law and What It Can Tell Us

8min
pages 19-21

Voltage Drop

2min
page 22
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