POWERBOTERS GUIDE TO ELECTRICAL SYSTEMS MAINTENANACE TROUBLESHOOTING & IMPROVEMENTS MANUAL

Page 173

Alternating Current and AC Equipment to make the higher voltage, but these systems are used only on larger yachts, and a discussion of them would go beyond the scope of this book. I’ll focus on only the most common, single-phase 120-volt, 20- and 30-amp systems here. The three colors used with AC in the United States are black, white, and green. The black conductor is used only for the AC ungrounded (positive) lead. Some people refer to this as the hot lead. This explains the trend toward using yellow as a DC negative conductor in accordance with the ABYC’s recommendations for DC systems. There is an obvious risk of confusing the hot AC positive wire with the relatively inert DC negative wire, which has traditionally been black. Increasingly, new-boat builders are moving to the yellow DC negative wire as a means of more clearly separating the AC service from the DC service. Manufacturers are now making the yellow insulated wire available in all gauges including battery-cable sizes. With AC, the white lead should always be the negative, grounded lead, and green should be the grounding lead, which offers shock protection to the boatowner. This green wire, which does not normally carry current, is one of the most important keys to preventing the “zap” you could receive from electrical appliances on board if they are not properly connected or if a fault occurs anywhere in the system. This, coupled with the fact that appliances will work just fine whether this wire is attached or not, is why ensuring continuity throughout the circuit all the way to the shore-power box is crucial.

ISO Color Coding If your boat is not built to U.S. specifications, there may be some variations in the color-coding scheme described above. The International Standards Organization (ISO), whose standards are used in many countries, prescribes the following colors for use with AC installations:

For hot conductors (ungrounded), either black or brown wires must be used.

For neutral (grounded) conductors, either white or light blue wires must be used.

For ground (grounding) conductors, either green (as with the U.S. system) or green with a yellow stripe may be used.

If your boat is wired using the ISO system and you’re making additions or modifications, it’s an excellent idea to stick with the existing color code rather than changing or mixing the codes. However, in the United States you might have trouble finding wire in ISO colors, in which case you should improvise your own coding system as described in chapter 2.

Reverse Polarity Reversal of the black and white leads on an AC circuit creates reverse polarity, where the white wire becomes the hot lead and the black wire becomes the grounded lead. This condition can destroy polarity-sensitive equipment, such as motors, TVs, and microwave ovens, and it creates a serious shock hazard. The bottom line here? You need to be certain that wiring color coding is matched and appropriately connected through every inch of the AC circuit, from the shore-power source all the way through your boat.

Testing for Polarity Many newer boats with AC distribution panels have a polarity-test button right on the panel. If you don’t have one of these panels, you can check polarity with your multimeter every time you plug in, or you can buy a simple and cheap circuit tester (see figure 11-9 on page 167) that plugs into any standard outlet. If the indicator lights on the tester don’t light up in the proper sequence, you know you have reverse polarity somewhere in the circuit, and you must shut down the circuit until you find it and fix it. Figure 11-1 on page 160 illustrates typical AC wiring connections from the shore-power inlet on your boat through the AC panel to a standard outlet.

Comparisons between AC and DC Circuits As with the DC circuits discussed throughout this book, things like amperage and voltage are major 159


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Articles inside

Resources

1min
page 214

Index

18min
pages 215-223

Installing Your Own Radar

5min
pages 205-206

Glossary

14min
pages 207-213

Galvanic Isolators

6min
pages 191-193

Power Supply

3min
page 196

Installing a GPS Receiver

2min
page 204

AC Generators

5min
pages 189-190

Selecting a DC-to-AC Inverter

17min
pages 184-188

Checking Voltage, Continuity, and Polarity on AC Circuits

7min
pages 181-183

AC Overcurrent Protection

4min
pages 176-177

Ground-Fault Circuit Interrupters

2min
page 180

Color Coding for AC Wiring

3min
page 172

Comparisons between AC and DC Circuits

6min
pages 173-175

The Future

1min
page 169

General Instrument Troubleshooting

16min
pages 163-168

Adding a New Compact-Disc Player

7min
pages 158-160

Abnormal Instrument Readings

3min
page 162

Installing a New Cabin Light

3min
page 153

Engine Ignition Switch

4min
pages 147-148

Installing a New Bilge Pump

10min
pages 154-157

Other Outboard-Engine Starter-Motor Problems

1min
page 149

Testing the Neutral-Safety Switch

3min
page 146

Outboard-Engine Starter Circuits

10min
pages 142-145

Beyond the Basics: Outboard and PWC Ignition Systems

6min
pages 124-125

Testing Your Stop Switch

3min
page 133

Starter-Motor Problems and Solutions

2min
page 138

Final Checks and Ignition Timing

8min
pages 134-136

Troubleshooting Starter-Motor Circuits

6min
pages 139-141

MerCruiser Thunderbolt IV and Thunderbolt V Systems

7min
pages 121-123

Outboard and PWC Ignition Tests

19min
pages 126-132

Solar Cells

2min
page 113

Battery Installations

15min
pages 90-95

Outboard-Engine Charging Systems

5min
pages 108-109

Testing Your Batteries

10min
pages 96-99

Shore-Power Battery Charging Systems and Installations

9min
pages 110-112

Battery Maintenance and Testing

4min
pages 88-89

Battery Safety

5min
pages 86-87

Which Battery Is Right for You?

9min
pages 83-85

Types of Lead-Acid Batteries

9min
pages 80-82

Connecting the Dots: Making Wiring and Connection Repairs

8min
pages 73-78

Wire Routing and Support

4min
pages 71-72

Acceptable Locations for Fuses and Circuit Breakers

4min
pages 69-70

Ignition Protection

1min
page 66

Levels of Circuit Protection

1min
page 68

Fuses and Circuit Breakers

14min
pages 60-65

Testing Fuses and Circuit Breakers

2min
page 67

Wire Insulation

2min
pages 57-59

Wire Size

2min
page 56

Basic Wiring

3min
page 55

Using Your Multimeter

10min
pages 44-47

Expanding the Basic Circuit

3min
page 33

Wire Identification and the ABYC Color Code

8min
pages 29-32

Measuring Amperage

4min
pages 48-50

Tools

2min
pages 24-25

Drawing Your Own Wiring Diagram

9min
pages 36-38

Ohm’s Law and What It Can Tell Us

8min
pages 19-21

Voltage Drop

2min
page 22
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