POWERBOTERS GUIDE TO ELECTRICAL SYSTEMS MAINTENANACE TROUBLESHOOTING & IMPROVEMENTS MANUAL

Page 169

Engine Instrumentation Problems and Solutions tronic shop gauges necessary to verify exactly what’s going on with your engine. Once proper operation has been verified in this manner, record the normal readings of your gauges. Remember, while underway you’re looking for readings outside these pre-established norms. If you follow the steps outlined in this chapter, you’ll have the confidence and ability to tackle and repair most instrument failures that crop up on your boat. Remember that, as with all the other sections of this book, you should never attempt to go too far with your diagnosis and repair without the aid of your workshop manual. Also remember that the basic electrical troubleshooting and repair procedures already discussed will carry you through any diagnosis of instrument problems.

The Future

Fig. 10-9. An oil-pressure sending unit on a GM V8 engine. On this engine it’s located next to the ignition distributor.

Figures 10-10a and 10-10b show how far we have come since the first edition of this book. New boats today will likely be equipped with a networked system for distributing engine data, among other things. The Mercury Marine SmartCraft display in figure 10-10a is an integrated part of that system, and effectively replaces the traditional gauges discussed in this chapter. The data come from an engine-mounted computer like the one shown in figure 10-10b. All wiring is done through proprietary harnesses with multiple-pin plug assemblies as in figure 10-10b. Troubleshooting instrumentation problems on these systems is a bit more

complicated than some of the procedures described for conventional instruments. But with an ohmmeter, you can check continuity of the pin connections from one end of the harness to the other and at least determine if there is a problem with the harness or a plug assembly. Beyond that there is not much you can do without specialized equipment that goes beyond the scope of this book. One resource for those that want to learn more about these systems is my latest book, Advanced Marine Electrics and Electronics Troubleshooting.

Fig. 10-10a. SmartCraft display.

Fig. 10-10b. Engine-mounted computer.

155


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Resources

1min
page 214

Index

18min
pages 215-223

Installing Your Own Radar

5min
pages 205-206

Glossary

14min
pages 207-213

Galvanic Isolators

6min
pages 191-193

Power Supply

3min
page 196

Installing a GPS Receiver

2min
page 204

AC Generators

5min
pages 189-190

Selecting a DC-to-AC Inverter

17min
pages 184-188

Checking Voltage, Continuity, and Polarity on AC Circuits

7min
pages 181-183

AC Overcurrent Protection

4min
pages 176-177

Ground-Fault Circuit Interrupters

2min
page 180

Color Coding for AC Wiring

3min
page 172

Comparisons between AC and DC Circuits

6min
pages 173-175

The Future

1min
page 169

General Instrument Troubleshooting

16min
pages 163-168

Adding a New Compact-Disc Player

7min
pages 158-160

Abnormal Instrument Readings

3min
page 162

Installing a New Cabin Light

3min
page 153

Engine Ignition Switch

4min
pages 147-148

Installing a New Bilge Pump

10min
pages 154-157

Other Outboard-Engine Starter-Motor Problems

1min
page 149

Testing the Neutral-Safety Switch

3min
page 146

Outboard-Engine Starter Circuits

10min
pages 142-145

Beyond the Basics: Outboard and PWC Ignition Systems

6min
pages 124-125

Testing Your Stop Switch

3min
page 133

Starter-Motor Problems and Solutions

2min
page 138

Final Checks and Ignition Timing

8min
pages 134-136

Troubleshooting Starter-Motor Circuits

6min
pages 139-141

MerCruiser Thunderbolt IV and Thunderbolt V Systems

7min
pages 121-123

Outboard and PWC Ignition Tests

19min
pages 126-132

Solar Cells

2min
page 113

Battery Installations

15min
pages 90-95

Outboard-Engine Charging Systems

5min
pages 108-109

Testing Your Batteries

10min
pages 96-99

Shore-Power Battery Charging Systems and Installations

9min
pages 110-112

Battery Maintenance and Testing

4min
pages 88-89

Battery Safety

5min
pages 86-87

Which Battery Is Right for You?

9min
pages 83-85

Types of Lead-Acid Batteries

9min
pages 80-82

Connecting the Dots: Making Wiring and Connection Repairs

8min
pages 73-78

Wire Routing and Support

4min
pages 71-72

Acceptable Locations for Fuses and Circuit Breakers

4min
pages 69-70

Ignition Protection

1min
page 66

Levels of Circuit Protection

1min
page 68

Fuses and Circuit Breakers

14min
pages 60-65

Testing Fuses and Circuit Breakers

2min
page 67

Wire Insulation

2min
pages 57-59

Wire Size

2min
page 56

Basic Wiring

3min
page 55

Using Your Multimeter

10min
pages 44-47

Expanding the Basic Circuit

3min
page 33

Wire Identification and the ABYC Color Code

8min
pages 29-32

Measuring Amperage

4min
pages 48-50

Tools

2min
pages 24-25

Drawing Your Own Wiring Diagram

9min
pages 36-38

Ohm’s Law and What It Can Tell Us

8min
pages 19-21

Voltage Drop

2min
page 22
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