Perkins 1104C-44TA Parts Manual 161182 – PDF DOWNLOAD

161182

RJ70531

RJ7053 I

1I04C-44TA

2006110/04

The information given within this parts book was correct at the time of printing and is subject to change without notice. Always refer to your local Perkins outlet for the latest information. Only fully trained personnel should carry out servicing of engines. Before working on any engine always refer to the correct user service and maintenance manual.

Always refer to your local Perkins outlet before purchasing any parts Subject to any ·existing rights of third parties. the information given in this document is the property of Perkins Engines Limited and should not be copied. in whole or part. without the prior written consent of the Company.

Contents 1.

Introduction

Pg.4

2.

How To Use Your Parts Book

Pg.4

3.

Engine Breakdown

Pg. 5

4.

Symbol Descriptions

Pg. 9

5.

Parts Lists & Illustrations

Pg.ll

6.

Parts Index

Pg. 134

I Introduction The build list of your engine, found on the front page of this parts book, provides a unique reference to the components fitted to your engine; therefore this parts book is only applicable to this particular engine Always quote your build list and engine serial number when contacting your Perkins outlet.

I How to use your Parts Book This parts book has been designed to provide you with all the information you need to identify parts to service your engine. There are several features within the book to make it ~asy to find the parts you require.

Front Page This lists your build list number and the date of publication of this book

Symbol Descriptions Provides a quick reference guide to the symbols used within the book.

Engine Breakdown Use this to identify all the major sections of your engine and the relevant pages within the book.

Parts Lists & Illustrations This section shows each major section of your engine broken down into individual part numbers along with an associated illustration for identifying the parts you require.

The illustrations used in this parts book are representational only and should only be used for identification purposes.

For fitting instructions please refer to your engine Service Manual.

Parts Index Using either the part number or description of the part you require this section will help you locate the page within the Parts Lists & Illustrations section where the part appears.

Eng;n' Ureakdown

Section

Page

Section

I

Page

Short Engine ACE40004

11

Pick-Up Sensor AFHR4291

37

Cylinder Block & Liners ACHROO47

13

Pick-Up Sensor AFHR4291

39

Crankshaft, Main & Big End Bearings ACHROO47

15

Boost Control Pipe AFHR4291

41

Pistons & Rings ACHROO47

17

Fuel Leak-Off Pipe AFHR4291

43

Connecting Rods ACHROO47

19

Fan Drive FBHR0895

45

Rear End Oil Seal ACHROO47

21

Sump GBHR2758

47

Cylinder Head Assembly ACHROO47

23

Dipstick & Filler Tube GBHR2758

49

Rocker Shaft Assembly ACHROO47

25

Oil Strainer GBHR2758

51

Timing Gear & Camshaft ACHROO47

27

Cylinder Head Cover HBHR2744

53

Fuel Injection Pump AFHR4291

29

Cylinder Head Cover HBHR2744

55

High Pressure Fuel Pipes AFHR4291

31

Breather HBHR2744

57

Atomisers AFHR4291

33

Blanking Plates HBHR2744

59

Throttle & Stop Controls AFHR4291

35

Oil Cooler JBHR2349

61

Page 5

Section

Page

Section

Page

Oil Filter JBHR2349

63

Blanking Plugs QDHR1380

89

Blanking Plates JBHR2349

65

Lubricating Oil Pump & Delivery Housing RBHR0029

91

Oil Filter JDHR0023

67 Turbocharger SBHR1548

93

Front End Drive Input KBHR0535

69 Feed Pipes SBHR1548

95

Water Pump LBHR2253

71 Leak-Off Pipes SBHR1548

97

Water Pump LBHR2253

73 Pipework & Connections SBHR1548

99

Pipes LBHR2253

75 Exhaust Manifold SBHRI548

101

Water Outlet Housing LDHR0702

77

Air Charge Cooler TBHR0980

103

Water Outlet Housing LDHR0702

79 Air Charge Cooler TBHR0980

105

Timing Case QCHR0024

81 Air Charge Cooler TBHR0980

107

Timing Case QCHR0024

83 Pipework & Connections TBHR0980

109

Timing Cover QCHR0024

85 Lift Pump VBHR2178

111

Blanking Plates Q DHR1380

87

Page 6

Engine Breakdown

Section

I

Page

Filter to Injection Pump Pipe VBHR2178

113

Injection Pump to Filter Pipe VBHR2178

115

Heater Plugs WDHR0345

117

Engine Lifting Eyes XBHR0458

119

Engine Mounts ZCHR1175

121

Lubricating Oil Pressure Switch/Gauge ZJHR0547

123

Lubricating Oil Pressure Switch/Gauge ZJHR0547

125

Temperature Gauge & Sender ZLHR0360

127

Miscellaneous & Auxiliaries ZZHRI012

129

Top Service Kit SACR0350

131

Bottom Service Kit SGBR0381

133

Page 7

Engine Breakdown

Page 8

Symbols and Notes Symbol

Description From Engine Number

--+1

Upto Engine Number Repairs and Replaces See Appropriate Section - Reference Number Alternative Order Remanufactured Part New for Old Part Number of Teeth

~

T

Thickness Bottom Top Left Hand Right Hand Reference for Detailed Breakdown Other Service Options Available Cylinder Number See History Section

Page 9

Plate A

Short Engine

ACE40004

Page 10

Short Engine

Plate A

I Item I 2

I Part No.

I References

RG40004 -ZZ50311

...•

ACE40004

J

Qty.

I Description

I

SHORT ENGINE

I

CYLINDER BLOCK KIT

I 4

CRANKSHAFT KIT CONRODKIT

3

-ZZ90222

4

-

5 6

-4115P015

4

PISTON AND RING KIT

-2418F704

I

SEAL - REOS HOUSING

7

-3211C002

10

METRIC BOLT

CD CD

INotes

Service Options 3 4 4

ZZ90222P

I

CRANKSHAFT KIT - EXCHANGE

4115C311 4115C312

4 4

CON ROD ASSEMBLY CON ROD ASSEMBLY

GRADEF

4 4

4115C3 \3 4115C314

4 4

GRADE H GRADEJ

4 4

4115C315 4115C316 4115POl6

4 4 4

CON ROD ASSEMBLY CON ROD ASSEMBLY CON ROD ASSEMBLY

5 5

4115P017

~

T

~

T

(+)0.50MM (+)1.00MM

4

CON ROD ASSEMBLY PISTON AND RING KIT PISTON AND RING KIT

GRADEG

GRADE K GRADEL (A) (A)

Footnotes (A)

I SERVICE BY COMPLETE ENGINE

Page II

k & Liners Cylinder Bloc

~_~_ _ _ _ _ __ ACHR0047

10

.fS\ ~

'y 6 5 4

I

8-~

Page 12

3

Cylinder Block & Liners

Plate A

I Item I 2

I

Part No.

ZZ50311 f-

3 4

IIIff-33142111

5 6 7

I References

ACI-IR0047

I Qty. I Description

W.

a.

I

~

ZZ50311

=

ZZ50311

I I

~

ZZ50311

2

~

ZZ50311 ZZ50311

I I

~

10

8

1-32166329

10

9 10

1-31120071 1-3241AOl2

I

II 12 13 14

1-3241AOII 1-0650588 f-065071O f-3212P008

15 16

f-3244A009 f-32141316

17 18

1-2485AI08 1-3212V006

19 20

1-2113A003 1-2314FOOI

21

1-3623A009

22 23

f-3688A039 ,-2314H033

ZZ50311 L2113AOOI

I 2

m.

a.

I Notes

CYLINDER BLOCK ASSEMBLY CYLINDER BLOCK BEARING CAP BEARING CAP BEARING CAP BEARING CAP THIMBLE SCREW CAMSHAFT BUSH PLUG

I I

PLUG PLUG PLUG

I 2 2

PLUG DOWEL PLUG

I

PLUG

I 4 4 I

PLUG PISTON COOLING JET SCREW BLANKING PLATE

I 4

GASKET - OIL FILTER HEAD SCREW

I 4

CYLINDER BLOCK ASSEMBLY

History a.

I 19

PISTON COOLING JET

Page 13

Plate A

Crankshaft, Main & BOIg End Bearings

.0

PPL026421

ACHR0047

5

Page 14

Plate A

Crankshaft, Main & Big End Bearings

I

.:) PPL026421

Item

I Part No.

IReferences

I

ZZ90222

r·...

2 3 4 5 6 7 8

CRANKSHAFT KIT

ZZ90222

I

CRANKSHAFT MAIN BEARING KIT

a.

I I 2

a.

-

~

-U5MBOOI8

0 ffil.

0 0

-31137561 -0500012

IQty. I Description I

ml.

-U5ME0026 -31137551

ACHR0047

2 I

3117C221

I

Notes

BIG END BEARING KIT THRUST WASHER THRUST WASHER

I

WOODRUFF KEY CRANKSHAFT GEAR

I

CRANKSHAFT KIT - EXCHANGE

I I

MAIN BEARING KIT - O/S MAIN BEARING KIT - O/S

I 2

MAIN BEARING KIT - O/S THRUST WASHER THRUST WASHER

Service Options I 3 3 3 5 6

ZZ90222P U5MBOOl8A

.L

(+)0.010"

U5MBOOl8B U5MBOOl8C

.L

(+)0.020" (+) 0.030"

31137312 31137322

.L

'T' 'T'

.L

'T'

'T'

.L

'T'

(+)0.007" (+)0.007"

2

History a.

I 4

ZZ90222 LU5MEOOl3

-.0...

I I

CRANKSHAFT KIT BIG END BEARING KIT

Page 15

Pistons & Rings

Plate A

I

5

4

Page 16

ACHR0047

Pistons & Rings

Plate A

I Item

I Part No.

I 4115POl5 2 3 4 UPRKOOO2 5 Service Options

I References

I Qty. I Description

0 ...,

4 I I 2 I

PISTON AND RING KIT PISTON PISTON PIN CIRCLIP PISTON RING KIT

4 4

PISTON AND RING KIT PISTON AND RING KIT

4115POl5 => 4115POl5

E2721332

I I

4115POl6 4115POl7

ACHR0047

.L

T

.L

T

(+)O.50MM (+)1.00MM

I Notes

(A) (A)

Footnotes (A)

I SERVICE BY COMPLETE ENGINE

Page 17

Connecting Rods

=====-______JL

Page 18

ACHR0047

Plate A

Connecting Rods

ACHROO47

I Item

I Part No.

I 2 3 t3112AOO5 4 3212VOO3 Service Options 4115C311 4115C312 4115C3 \3 4115C314 4115C315 4115C316

I References

I Qty. I Description

0 =

4 I

SERVICE OPTION

2

CONRODKIT CON ROD SMALL END BUSH CON ROD BOLT

4 4 4 4 4 4

CON CON CON CON CON CON

ROD ASSEMBLY ROD ASSEMBLY ROD ASSEMBLY ROD ASSEMBLY ROD ASSEMBLY ROD ASSEMBLY

I Notes

GRADE F GRADEG GRADE H GRADEJ GRADE K GRADEL

Page 19

Rear End Oil Seal

Plate A

ACHR0047

Page 20

Rear End Oil Seal

Plate A

I Item

I Part No.

2

2418F704 3211C002

.1 References

ACHR0047

I Qty. I Description I

SEAL - REOS \-lOUSING

10

METRIC BOLT

J

Notes

Page 21

Cylinder Head t \ ssembly

ACHR0047

25

~19

~20

,.~21 14~ ~18 13~

11-8

24

I

8/16 ~17

Lt, .--{j

12~

0

3

6~

23

Page 22

@-7

r' I

-I

Plate A

Cylinder Head Assembly

ACHROO47

I Item

IPart No.

IReferences

I

Qty.

=-

3 4

-3313E021

5 6

~

ZZ80269 ZZ80268

CYLINDER HEAD 4

VALVE GUIDE

-3313E021 -3314A151

4 4

VALVE GUIDE VALVE SEAT INSERT

7

-3314A161

8

-32416117

4 2

PLUG

VALVE SEAT INSERT

9 10

-0650588 f-3142H071

4 4

PLUG INTAKE VALVE

II 12 13

r--2418M519 f-3174A016 r--3342AOII

4 4 4

VALVE STEM SEAL VALVE SPRING CAP

14 15

r--3142W004 r--3142A151

8 4

VALVE COLLET EXHAUST VALVE

16 17

f-2418M517 f-3174A016

4 4

SEAL - VALVE STEM VALVE SPRING

18 19

f-3342AOII f-3142W004

4

CAP VALVE COLLET

20 21

f-3278A006 r--2415H003

PLUG SEAL-SENSOR

'-2431154

PLUG GASKET - CYLINDER HEAD

22

I Notes

CYLINDER HEAD KIT CYLINDER HEAD ASSEMBLY

ZZ80268 2

I Description

8

23 24

3681E051 3218AOII

7

25

3218AOl2

3

(A)

(B)

CYLINDER HEAD BOLT CYLINDER HEAD BOLT

l'OO'"ot~ I (A)

GREEN

Page 23

Plate A

Rocker Shaft Assembly

I

Page 24

ACHR0047

Plate A

Rocker Shaft Assembly

ACHROO47

I Item

I Part No.

I References

I Qty. I Description ROCKER SHAFT ASSEMBLY

4115R612 2

-4115R703

4 5

ROCKER SHAFT ASSY - MINOR ~

3

4115R703

[2485A104 -4115R314

ROCKER ARM SHAFT 2

PLUG

4

ROCKER ARM ASSEMBLY

6

~

4115R314

ROCKER ARM

7

~

4115R314

PAD

8 9

EOS76052

NUT SCREW

32114145

10

-3174A015

3

ROCKER SHAFT SPRING

11

-4115R315

4

ROCKER ARM ASSEMBLY

I

ROCKER ARM

12

~

4115R315

13

~

4115R315

14 15 16

I Notes

PAD

E0576052

NUT SCREW

32114145 -2722A022

2

CIRCLIP

17

~2134A502

2

WASHER

18

,-2316A901

I

SCREW

19

,-2316A902

3

SCREW

Page 25

1"· Immg Gear & C amshaft

Plate A

ACHR0047

Page 26

Timing Gear & Camshaft

Plate A

I Item

I

Part No.

I References

ACHR0047

I Qty. I Description

31410222

I

CAMSHAFT

2

3142U031

8

TAPPET

3

31434307

8

4

0500012

PUSH ROD WOODRUFF KEY

I Notes

Page 27

Fuel InJ· eel"IOn Pump

AFHR4291

12

'~

~)))® \

14 13

Page 28

Fuel Injection Pump

Plate A

I Item

I Part No.

I References

I

2644H042

I!l !31

b.

~

2644H042

2

rr-26420318

3 4

r-26420469

5

r-3161C012 r-2318A108 ,-KI34AFOI

6 7

a.

AFHR4291

I Qty. I Description I

FUEL INJECTION PUMP

I

FUEL INJECTION PUMP

I I

SEAL - 0 RING

I I I

I Notes

SOLENOID ADAPTOR NUT WASHER

8

3 I17L26 I

1

9 \0 II

24110008 2314H004 3641A007

3 3 I

12 13

2314H003 23 I 8A603

I 1

14

2314J002

I

NUT SCREW

FUEL INJECTION PUMP GEAR WASHER SCREW BRACKET SCREW

History

a.

1

2644H016

1

FUEL INJECTION PUMP

1

2644H009

1

FUEL INJECTION PUMP

b.

Page 29

High Pressure Fuel Pipes

Plate A

I

AFHR4291

4

Page 30

High Pressure Fuel Pipes

Plate A

I Item

IPart No.

I References

I 2 3 4 5 6 7

3525AIOI 3525AI02 3525AI03 3525A \04 2481YOII 2481Y012 2646E019

W. W. W.

m.

W.

a. a. a. a. a.

AFHR4291

I Qty. I Description

I Notes

I I I I I I I

PIPE - FUEL PIPE - FUEL PIPE - FUEL PIPE - FUEL CLIP CLIP CLIP

IN] IN] INJ INJ

NO I CYL NO 2 CYL NO 3 CYL NO 4 CYL

I I 1 I 1

PIPE - FUEL PIPE - FUEL PIPE - FUEL PIPE - FUEL CLIP

IN] NO I CYL IN] NO 2 CYL IN] NO 3 CYL IN] NO 4 CYL

History a.

1 2 3 4 5

3525A061 3525A062 3525A063 3525A064 2646E017

Page 31

Plate A

Atomisers

AFHR4291

Page 32

Atomisers

Plate A

I Item

I Part No.

I 2 3 4 5 6

2645K012

7

2314W009

I References ~

2645K012

ml. mt mt

a. b. b.

E'626460064 4SK612 L3IIFF02 3751A241

AFHR4291

I Qty. I Description 4 I I I I 4

INJECTOR INJECTOR NOZZLE HOLDER INJECTOR NOZZLE SEAL - INJECTOR INJECTOR WASHER INJECTOR CLAMP

4

SCREW

I Notes

History

a.

6

3751A231

4

INJECTOR CLAMP

6 7

3274A004 2314W008

4 4

INJECTOR CLAMP SCREW

b.

Page 33

Throttle & Stop C on t rols

Plate A

AFHR4291

Page 34

Throttle & Stop Controls

Plate A

I Item

I Part No.

I References

I 2 3 4

3653A017 2314HOO2 24810558 24810456

W.

a.

AFHR4291

I Qty. I Description I I

ml.

a.

I I

I Notes

BRACKET SCREW CLIP CLIP

History a.

I 4

3651AOl6 24810556

I I

SUPPORT BRACKET CLIP

Page 35

Pick-Up Sensor

Plate A

AFHR4291

2

Page 36

Pick-Up Sensor

Plate A

I Item

I Part No.

2

2848A127 3161COl7

IReferences m.

b.

AFHR4291

I Qty. I Description

I Notes

WATER TEMPERATURE SENSOR CABLE

History

a.

2415H003

PLUG SEAL - 0 RING PLUG SEAL-SENSOR

2848AI23

WATER TEMPERATURE SWITCH

3278A005 2415HOOI 3278A006

b.

Page 37

Plate B

Pick-Up Se nsor

AFHR4291

Page 38

Pick-Up Sensor

Plate B

I Part No. 2485AI09

References

AFHR4291

Description

Notes

PLUG

Page 39

- - - - - - - - IPlateA Boos t Control Pipe

- - - - - - i:AF.HHIR4291

~

Page 40

8

Boost Control Pipe

Plate A

I Item

I Part No. 4121A063

2 3 4

t3353D004 33811112

5

0206002

6

0576111 0566002

7 8

K138AF02

I References mt

a.

~

4121A063

AFHR4291

IQty. IDescription

I Notes

PIPE - BOOST PIPE - BOOST UNION NUT OLIVE UNION NUT OLIVE CLIP

PIPE - BOOST

Page 41

Fuel Leak-Off Pipe

Plate A

I

Page 42

AFHR4291

Plate A

Fuel Leak-Off Pipe

AFHR4291

I Part No.

2

2646F501 2646E501

References

Description

3

Notes

HOSE CAP

Page 43

Fan Drive

Plate A

I

Page 44

FBHR0895

Fan Drive

Plate A

I

FBHR0895

I Qty. I Description

Item

I Part No. 4113K005

I

2

2314J005

4

3

3115CI13

I References

INotes

FAN DRIVE HOUSING SCREW FAN DRIVE PULLEY

Page 45

Plate A

Sump

GBHR2758

Page 46

Plate A

Sump

Item

I

Part No.

I

References

I I

GBHR2758

Qty.

I

Description

3717E241

SUMP

2

3681K037

GASKET - SUMP

3

3627P041

4

23110039

I Notes

BRIDGE PIECE 2

SCREW

5

3211POl]

2

STUD

6

2318A603

2

NUT

7

32186405

2

PLUG

8

2415715

2

SEAL - 0 RING

9

2431154

I

10

2431154

PLUG PLUG

II

2431AOl6

I

PLUG

12

2314H023

2

SCREW

I]

2314H759

4

SCREW

14

2314HOl5

4

SCREW

15

2314H003

8

SCREW

4

SCREW

rnI.

a.

IHi"", '°1]

2] 14H020

Page 47

Dipstick & Filler Tube

Plate A

I

(

4

)

Page 48

GBHR2758

\

Dipstick & Filler Tube

Plate A

I Item

I Part No.

I References

3577A 125 2 3

[33530005

==-

3577A125 3577AI25

GBI-IR2758

I Qty. I Description

I Notes

TUBE ASSEMBLY TUBE NUT

4

3178C088

DIPSTICK

5

33812116

OLIVE

Page 49

Oil Strainer

Plate A

I

GBHR2758

1

/

Page 50

Oil Strainer

Plate A

I Item

I Part No.

I

3765AIOI

2 3

36832 \37 2314H006

I References

GBHR2758

I Qty.

2

1

Description

1

Notes

OIL SUCTION STRAINER GASKET SCREW

Page 51

--------Cylinder Hea d Cover

-------1-

----10

Page 52

o

===------

HHBBI-HR2744

Plate A

Cylinder Head Cover

Plate A

I Item I 2

I Part No. 4142X312

-

I References

HBHR2744

I Qty. I Description

ml.

a.

I

e>

4142X312

I I

3

-3681A055

4

-2161AOII

5

-3174A017

10 I

6 7

-3788A002

I

-3789AOOI -3615A009

I

8 9 \0 II 12 13

I 4 I

-2151AOOI -3788A003 -4142X099 e>

[2415AI3I

4142X099

I Notes

CYL HEAD COVER ASSY CYLINDER HEAD COVER GASKET - CYL. HEAD COVER SCREW SPRING CAP DIAPHRAGM COVER PLATE SCREW CAP

I

OIL FILLER CAP

I I

OIL FILLER CAP SEAL -0 RING

I

CYL HEAD COVER ASSY

History a.

I

4 I 42X292

Page 53

Cylinder I-lead Cover

Plate B

I

Page 54

HBHR2744

Plate B

Cylinder Head Cover

HBHR2744

I Part No.

2

References

Description

3788NOO3

I

COVER

2314FOO3

3

SCREW

Notes

Page 55

Plate A

Breather

HBHR2744

~5

2

4

Page 56

Breather

Plate A

I Item I 2 3 4 5 6 7 8 9

I Part No. 4 J34K022

t2415A068 2415H701 2314F005 33872632 3175P003 2481877 36241123

HBHR2744

I References

I Qty. I Description

W.

a.

~

4134K022

I I I I 2 I I I I

PIPE - BREATHER BREATHER PIPE SEAL - 0 RING SEAL- 0 RING SCREW HOSE SPRING HOSE CLIP SUPPORT BRACKET

I I 2

PIPE - BREATHER GASKET - BREATHER SCREW

m a.

I Notes

History a.

I 4

4134KOl5 C3688A038 2161AOII

Page 57

Blanking Plates

Plate A

HBHR2744

Page 58

Blanking Plates

Plate'\

I Part No. 2485AI24

References

HBHR2744

Description

Notes

PLUG

Page 59

Oil Cooler

eo PPL026084

JBHR2349

2

3

~

~

8

Page 60

)

I~ I

9

I

Oil Cooler

.::>

Item

Plate A

I

PPL026084

I Part No.

I 2 3 4 5 6 7 8

4134W021 1-2486A217 1-3685A025

9

~2314H006

rr-3685A033 1-2314KI61 1-2314H004 1-23110060

I References

I Qty. I Description

2 ~

JBHR2349

4134W021 3 8 2 4

I Notes

OIL COOLER OIL COOLER GASKET - OIL COOLER HOUSING GASKET - OIL COOLER SCREW SCREW SCREW SCREW

Page 61

Oil Filter

PJateA

--------T

/

Page 62

2

JJEBIHHR2349

Oil Filter

Plate A

I Item

I Part No.

2

3773A061 3688A039

3

23141-1034

4

3278A007

5

24151-1009

I References

JBHR2349

I Qty. I Description 4 I

I Notes

OIL FILTER HEAD GASKET - OIL FILTER HEAD SCREW PLUG SEAL - ORING

Page 63

Blanking Plates

Plate A

JBHR2349

)

Page 64

Blanking Plates

Plate A

I Item

I Part No.

I 2

3753A071 3688A041

3

2314H034

I References

JBHR2349

I Qty. I Description 4

INotes

BLANKING COVER GASKET - OIL FILTER I-lEAD SCREW

Page 65

Plate A

Oil Filter

JDHR0023

Page 66

Oil Filter

Plate A

I Part No. 2654407

References

JDHR0023

Description

Notes

OIL FILTER

Page 67

Plate A

Front End Drive Input

I

3

Page 68

KBHR0535

Front End Drive Input

Plate A

I Item

I

Part No.

I References

KBHR0535

I Qty. I Description I

CRANKSHAFT PULLEY BLOCK

3

BOLT

3115T051

2 3

3241NOOI 32186137

I Notes

I

Page 69

Water Pump

Plate A

LBHR2253

Page 70

Water Pump

Plate A

I Item I 2 3 4 5 6 7 8 9 10 II 12

I Part No. U5MWOl94 I-

-

-

13

14 15 16 17 18

I References

= = = = = = = = = = = =

U5MWOl94 U5MWOl94 U5MWOl94 U7LWOI72 U7LWOI72 U7LWOI72 U7LWOI72 U7LWOI72 U7LWOI72 U7LWOI72 U7LWOI72 U7LWOI72

-24880232 ~3682AOII

2314KI64 2314H005 2314HOl2

LBHR2253

I Qty.. 1Description I I I I I I I I I I I I I I I 2 2 5

WATER PUMP KIT WATER PUMP BODY COVER GASKET IMPELLER DRIVE SHAFT SEAL CIRCLIP CIRCLIP ROLLER BEARING OIL SEAL BEARING WATER PUMP GEAR GASKET - WATER PUMP SCREW SCREW SCREW

I Notes

(A)

Footnotes (A)

I ALSO INCLUDED IN REPAIR KIT U7LWOI72

Page 71

Water Pump

Plate B

LBHR2253

Pnge 72

Water Pump

Plate B

I Item

I 2 3 4 5 6 7 8 9 10 II

I Part No.

I References

U7LWOI72

-

~ ~ ~ ~ ~ ~

~

U7LWOI72 U7LWOI72 U7LWOI72 U7LWOI72 U7LWOI72 U7LWOI72 U7LWOI72

-24880234

-3682AOII

~

U7LWOI72

LBHR2253

I Qty. I Description

I Notes

REPAIR KIT - WATER PUMP IMPELLER ROLLER BEARING BEARING OIL SEAL SEAL CIRCLIP CIRCLIP GASKET - WATER PUMP DRIVE SHAFT GASKET - WATER PUMP

Page 73

Plate A

Pipes

LBHR2253

Page 74

Pipes

Plate A

I Item

IPart No.

IReferences

LBHR2253

IQty. IDescription CONNECTION CONNECTION

4133L048 2

3 4 5

~

0=1>

4133L048

2418F002

t2418FOOI 2314H003

I Notes

SEAL - 0 RING I

SEAL- 0 RING

2

SCREW

Page 75

Plate A

Water Outlet Housing

-

LDHR0702

3\ /0\12004

r' 2

Page 76

Water Outlet I-lousing

-

I Part No.

I

4133L501

3 4

5

I

31101/2004

Item

2

Plate A

I-

I

References

=

LDHR0702

I Qty. I Description

t2415H008

Notes

CONNECTION CONNECTION

4133L501

2485C041

2314H004

I

THERMOSTAT I

SEAL - WATER OUTLET

2

SCREW

Page 77

Water Outlet Housing

f-+

0 I102/2004

Plate A

LDHR0702

'-5 2

Page 78

Water Outlet Housing

1-+

5

I References

LDHR0702

I Qty. I Description

4133L507

=-

2 3 4

I

0 I 102/2004

Item I Part No. I

Plate A

t"15H219

2314H004

~

4133L507 4133L507 2

I Notes

CONNECTION CONNECTION THERMOSTAT SEAL - WATER OUTLET SCREW

Page 79

Timing Case

QCHR0024

Page 80

Timing Case

Plate A

I Item

I Part No.

I 2 3 4 5

3716C471 2418F437 2314H003 23141-1034 3681P053

I References

rn.

b.

m. m.

a. a.

QCHR0024

I Qty. I Description I I 8 4 I

TIMING CASE FRONT OIL SEAL SCREW SCREW GASKET - TIMING CASE

I Notes

History a.

5 5

3617VOl5 3617V016

I I

GASKET - TIMING CASE GASKET - TIMING CASE

2

2418F436

I

SEAL - FRONT END OIL

b.

Page 81

Plate B

Timing Case

QCHR0024

Page 82

Timing Case

Plate B

I Item

I Part No.

I References

I

4111A034

13!

13!

d. e.

= =

g.

4111A034 4111A034

2 3

[

4

3272A041

5

3241A025

6 7

2314JOII 3117NOOI 0500012 3112XOII 2116053 3321A003 2314J606

8

9 \0 II 12

mt mt mt

QCHR0024

I Qty. I Description I

IDLER GEAR

I I

IDLER GEAR BUSH

I

HUB

I

PLATE

3 I I I I I I

SCREW CAMSHAFT GEAR WOODRUFF KEY THRUST WASHER DOWEL WASHER SCREW

I Notes

d. b.

13!r 13! a.

13! c.

13! c.

History a.

5

3241A021

I

PLATE

4

3272A026

I

HUB

5 6

3241H009 2314JOIO

I 3

PLATE SCREW

I 3

4111A034 L0050345

I 2

IDLER GEAR IDLER GEAR BUSH

I

3117N042

I

IDLER GEAR

4

33426161

I

HUB

I

3117N041

I

IDLER GEAR

b.

c.

d.

e.

f.

g.

Page 83

Timing Cover

QCHR0024

3

Page 84

Timing Cover

Plate A

I Item I 2 3 4 5 6

I Part No. 4142A504

I References m. e>

[3681P047

a.

4142A504

QCHR0024

IQty. I Description I I

TIMINGGEAR COVER TIMING COVER

I

2314H002 2314HOl2

9

GASKET - TIMING CASE COVER SCREW

5

SCREW

2314J002

I

SCREW

I

TIMINGGEAR COVER

INotes

History 3.

I

4142A502

Page 85

PlatcA

Blanking Plates

QDHR1380

5

2

~ 4

/

Page 86

~

Blanking Plates

Plate A

I Item

I Part No.

IReferences

QDHRI380

IQty. I Description

4148K006 ~

2 3 4 5

4148K006

[2415H503 2314H032 2314J002

5

I Notes

BLANKING PLATE BLANKING PLATE SEAL- 0 RING SCREW SCREW

Page 87

Blanking Plugs

Plate A

QDHRI380

Page 88

Blanking Plugs

Plate A

I

Part No.

2314C049 2415D053

References

ml.

a.

QDHRI380

Description

Notes

SCREW WASHER

PLUG

Page 89

. Oil Pump & Delivery Housing Lubricating

Plate A

RBHR0029

?-20

2

I

I

'- > f?-17

t

/~ ~~5 ~19 ~

I

18

Page 90

16,

I

!-22

Lubricating Oil Pump & Delivery Housing

Plate A

I Item I 2 3 4 5 6 7 8 9 10

I Part No. 4111K073 rr-2314H951 r--3272A022 r--3321A006 r--2318F605 r-3117A101 r-4111A029

I References

I Qty. I Description

W.

I I I I I I I I I I 5 I I I I I I I I I I 6

BALANCER FRAME BOLT SHAFT THRUST WASHER NUT BALANCER GEAR BALANCER GEAR GEAR BEARING SCREW COVER ROTOR ROTOR ROTOR RELIEF VALVE CONTACT SPRING PLUG DOWEL THIMBLE SCREW

I I

BALANCER SHAFT

e>

a.

4111K073

m.

a.

e>

4111A029

e>

41 I IK068 4111K068

[31120031 r--2314C945 r--3753R351 r--4111K068

II

12 13 14 15 16 17 18 19 20 21 22

[ r-U5MK0695

~3245A002

3174A021 3218A013 r--3244AOI3 '-33137409 2314JOl2

RBHR0029

e>

I Notes

History a.

I 4

4111K073 L3272AOI8

Page 91

Turbocharger

Plate A

SBHRI548

2

~, I

cb 0

I

I

Page 92

Turbocharger

Plate A

I Item 1 2 3 4

I Part No.

I References

SBHRI548

I Qty. I Description

I Notes

TURBOCHARGER GASKET-TURBOCHARGER

2674A225 3688A029 2313M377 2318A634

4

STUD

4

NUT

Sen'icc Options 2674A225P

...•

TURBOCHARGER

Page 93

Feed Pipes

--------ISSIBIJHHRI548

Page 94

Feed Pipes

Plate A

I Item

I Part No. 4128A028

2 3 4 5 6 7 8

-2131A506 -2131A506 -3218R036 -2131A506 -2131A506 -3218R036

I References

=

SBHRI548

IQty. I Description

I Notes

PIPE - TURBO OIL FEED PIPE - TURBO OIL FEED WASHER

4128A028

WASHER I

BANJO BOLT WASHER

4 2

WASHER BANJO BOLT

Page 95

Leak-Off Pipes

SBHRI548

4

Page 96

Plate A

Leak-Off Pipes

SBHRI548

Item 2

I Part No.

IReferences

I Qty. I Description

3688A035 3584A002

3

2314F004

2

4 5

3688A036 2314H003

2

I

INotes

GASKET PIPE - TURBO OIL DRAIN SCREW GASKET SCREW

Page 97

Pipework & C onnections

Plate A

SBHRIS48

Page 98

Pipework & Connections

Plate A

I Item I Part No.

I References

SBHRI548

I Qty. I Description BRACKET

3824A081 2

2314.1004

3

3766Al31

4

2314.1003

I Notes

2

SCREW

3

SCREW

EXHAUST ELBOW

5

3347A041

6

2313M377

3

STUD

7

2318A634

3

NUT

ADAPTOR

Page 99

Exhaust Manifold

Plate A

SBHRI548

2

Page 100

Exhaust Manifold

Plate A

I Item

I Part No.

J

References

SBHR1548

IQty. I Description

3778E213 2

3681V512

I

3

3218J013

8

I Notes

EXHAUST MANIFOLD GASKET - EXHAUST MANIFOLD SCREW

Page 101

Plate A

Air Charge Cooler

TBIIR0980

3

Page 102

Air Charge Cooler

Plate A

I Item

2 3

I Part No. 361lM006 3684N503 2314H033

IReferences

TBHR0980

I Qty. I Description

I Notes

PLATE

GASKET 4

SCREW

Page 103

Air Charge Cooler

Plate B

TBHR0980

Page 104

Air Charge Cooler

Plate B

I Item

I 2 3

I Part No. 3611M006 3684N503 2314H033

I References

TBHR0980

I Qty. I Description

I

Notes

PLATE GASKET 4

SCREW

Page 105

Air Charge Cooler

Plate C

TBHR0980

Page 106

Air Charge Cooler

Plate C

I Item

I Part No.

I References

TBHR0980

IQt y.

J

Description

I

3611 M006

PLATE

2 3

3684N503 2314H033

GASKET SCREW

4

I Notes

Page 107

Pipework & Connections

Plate A

I

4

Page 108

TBHR0980

Pipework & Connections

Plate A

I Item

I Part No.

I References

TBHR0980

I Qty. I Description CONNECTION CONNECTION

4148K007

=-

2

3 4

4148K007

[3682AOI3 2314H034

I Notes

GASKET - IND MANIFOLD 4

SCREW

Page 109

Lift Pump

«:l

PPL023952

VBHR2178

I

............-8

/' "-.....

~ 13

'-

~~

I

i"-

;/

I I I

- _I

~!

7

1Page 110

6

Plate C

Lift Pump

I

eo PPL023952

Item I 2

I Part No. -

4132AOl4

I I

LIFT PUMP LIFT PUMP

I e>

26560201

I

FUEL FILTER FUEL FILTER ELEMENT

e>

26560201

I

ORING

I I

BOWL

-26560201

[

4 5 6

-2656F837

7 8

-2656F836 U5MK0696

~2314F009

9 10

11

213IA507 3763A046

I Qty. I Description

e>

4132AOl4

3

12 13

I References

VBHR2178

m. e> ~

W.

a.

I

DRAIN PLUG MOUNTING KIT

U5MK0696 U5MK0696

6 3

MOUNTING SPACER

3

SCREW

3 I

WASHER CONNECTION

a.

I Notes

History a.

8 II

U5MK0696 L2314F909

I

MOUNTING KIT

3

SCREW

Page III

Plate A

Filter to Injection Pump Pipe

I

Page 112

VBHR2178

Filter to Injection Pump Pipe

Plate A

I Part No. 2646FOOI

References

VBHR2178

Description

Notes

PIPE - LOW PRESSURE FUEL

Pagc 113

Injection Pum p to Filter p.Ipe

eo PPL030522

Page 114

VBHR2178

Plate B

Injection Pump to Filter Pipe

.0

I

PPL030522

Item/ Part No.

I References

VBHR2178

I Qty. I Description

2

2646F009 3763A045

PIPE - LOW PRESSURE FUEL CONNECTION

3 4

KI38AF02 24810456

CLIP CLIP

5

3733AOII

6

24810558

I

Notes

BRACKET 2

CLIP

Page 115

Plate A

Heater Plugs

WDHR0345

/

Page 116

Heater Plugs

Plate A

I Part No.

2666AOl6 3161COl9

WDHR0345

Description

References 4

I!l

a.

I

Notes

GLOWPLUG BAR

BAR

Page 117

Plate A

Engine Lifting Eyes

XBHR0458

Page 118

Engine Lifting Eyes

Plate A

I Item I Part No.

2

3617AOl5 2314J002

3

3624AOl6

4

2314J002

I References

XBHR0458

I Qty. I Description

I Notes

LIFTING BRACKET

rnt

2

SCREW

2

SCREW

LIFTING BRACKET

a.

LIFTING BRACKET

Page 119

Plate A

Engine Mounts

I

Page 120

ZCHR1I75

Engine Mounts

Plate A

I Part No. 3212V004

ZCHRI175

Description

References 4

Notes

PLUG

Page 121

Plate A

Lubricating Oil Pressure Switch/G auge

--ZJHR0547

Page 122

Lubricating Oil Pressure Switch/Gauge

Plate A

I I

ZJHR0547

Item

I Part No.

I

3278A004

PLUG

2

2415H002

SEAL - SENSOR

References

I Qty. I Description

I Notes

Page 123

. Oil Pressure Switch/Gaugc Lubricatmg

Plate B

ZJHR0547

Page 124

Lubricating Oil Pressure Switch/Gauge

Plate B

I Part No. 2848062

References

Z.IHROS47

Description

OIL PRESSURE SWITCH

Notes (A)

I

Fool.. ,,,

(A) lOlL PRESSURE SWITCH

Page 125

Temp eraturc Gauge & Sender

Plate A

ZLHRO~360~_ _

Page 126

=====

Temperature Gauge & Sender

Plate A

I Item

I Part No.

2

3278A006 2415H003

I References

ZLHR0360

I Qty. I Description

I Notes

PLUG SEAL - SENSOR

Page 127

Miscellaneous & Auxiliaries

Plate A

ZZHRI012

Page 128

Miscellaneous & Auxiliaries

Plate A

I Item

I Part No.

I

2431154

2

2431154

3

2431154

I References

ZZHRI012

I Qty. I Description

I Notes

PLUG PLUG PLUG

Page 129

Plate A

Top Service Kit

I

.:) SACROOOI .:) SACR0350

SACR0350

1

I

Top Service Kit Kit d'Entretien Haut du Moteur Wartungssatz fUr Motoroberteil Kit per la manutenzione della parte superiore del motore Juego de Servicio Superior

Page 130

Top Service Kit

Plate A

I

eo SACROOOI eo SACR0350

Item

I

Part No.

I

References

SACR0350

I Qty. I Description

U5LT0350

GASKET KIT - TOP GASKET - CYLINDER HEAD

2

f-3681E051

3 4

r-3681A055

GASKET - CYL. HEAD COVER

r- 241 5H008

SEAL - WATER OUTLET GASKET - EXHAUST MANIFOLD

5 6

7 8 9 10 II 12

f-3681V512 f-3684N503

GASKET

f-3688A035 r-3688A029 r-L3I1FF02 r-3688A036 f-2418M514 L-2418M519

I Notes

I

GASKET GASKET-TURBOCHARGER

4

INJECTOR WASHER GASKET

4

SEAL - VALVE STEM VALVE STEM SEAL

4

(A) (B)

IFool.oI" (A)

I BROWN

Page 131

Bottom Service Kit

Plate A

I

SGBR0381

1

I

Bottom Joints & Gasket Kit Kit d'Entretien Bas du Moteur Wartungssatz fUr Motorunterteil Kit per la manutenzione della parte inferiore del motore Juego de Servicio de la Parte Inferior

Page 132

Bottom Service Kit

Plate A

I Item

2 3 4 5 6 7 8 9 10 II 12 13 14

IPart No. U5LB0381 -2415715 -36832137 -3617V015 -3617V016 -3681P047 -26420348 -3688A041 -3688A039 ~3682AOll ~3688A035

-3685A033 ,-3685A025 ~3681K037

I References

SGBR0381

I Qty. I Description

I Notes

BOTTOM JOINT AND GASKET SEAL - 0 RING GASKET GASKET - TIMING CASE GASKET - TIMING CASE GASKET - TIMING CASE COVER SEAL - 0 RING GASKET - OIL FILTER HEAD GASKET - OIL FILTER HEAD GASKET - WATER PUMP GASKET GASKET - OIL COOLER GASKET - OIL COOLER GASKET - SUMP

Page 133

Parts Index

Page 134

Parts Ind" I

Description

Part No.

Page

Description

Part No.

Page

ADAPTOR

3161COl2

29

CAMSHAFT BUSH

31120071

13

3347A041

99

CAMSHAFT GEAR

3117NOOI

83

BALANCER

4111K073

91,91

CAP

2646E501

43

BALANCER GEAR

3117AI01

91

3342AOII

23,23

4111A029

91

3788A002

53

BANJO BOLT

3218R036

95,95

3788A003

53

BAR

3161COl5

117

2721332

17

3161COl9

117

2722A022

25

BEARING

31120031

91

24810456

35, 115

BIG END BEARING KIT

U5MEOOl3

15

24810556

35

24810558

35, 115

U5ME0026

15 2481YOII

31

BLANKING COVER

3753A071

65 2481YOl2

31

BLANKING PLATE

3623A009

13 2646EOl7

31

4148K006

87 2646EOl9

31

BLOCK

3241NOOI

69 KI38AF02

41, 115

BOLT

2314H951

91 4115C311

11,19

32186137

69

BOTTOM JOINT AND GASKET KIT

U5LB0381

133

4115C312

II, 19

4115C313

11,19

BOWL

2656F837

III 4115C314

11,19

BRACKET

3641A007

29 4115C315

11,19

3653AOl7

35 4115C316

11,19

3733AOII

115 CON ROD BOLT

3212V003

19

3824A081

99 CONNECTION

3763A045

115

BRIDGE PIECE

3627P041

47 3763A046

III

CABLE

3161COl7

37 4133L048

75

CAMSHAFT

31410222

27 4133L501

77

CIRCLIP

CLIP

CON ROD ASSEMBLY

Page 135

I P"ts Inde,

Part No.

Page

Description

Part No.

Page

4133L507

79

EXHAUST MANIFOLD

3778E213

101

4148K007

109 EXHAUST VALVE

3142AI51

23

CONTACT

3245A002

91 45

3753R351

91

FAN DRIVE HOUSING

4113K005

COVER

3788N003

55

3 I 15CII3

45

COVER PLATE

3615A009

53

FAN DRIVE PULLEY

CRANKSHAFT GEAR

3117C221

15

FRONT OIL SEAL

2418F437

81

FUEL FILTER

26560201

III

CRANKSHAFT KIT

ZZ90222

II, 15, 15

2644H009

29

CRANKSHAFT KIT EXCHANGE

ZZ90222P

II, 15

FUEL INJECTION PUMP

2644HOl6

29

CRANKSHAFT PULLEY

3115T051

69

2644H042

29 29

4142X292

53

FUEL INJECTION PUMP GEAR

3117L261

CYL HEAD COVER ASSY

GASKET

36832137

51, 133

4142X312

53 3684N503

CYLINDER BLOCK ASSEMBLY

ZZ5031 I

13,13

\03, 105, 107,131

3688A035 CYLINDER HEAD BOLT

3218AOII

23

97,131, 133

3688A036

97,131

3218AOl2

23 57

ZZ80268

23

GASKETBREATHER

3688A038

CYLINDER HEAD KIT

53, 131

3789AOOI

53

GASKET - CYL. HEAD COVER

3681A055

DIAPHRAGM DIPSTICK

3178C088

49

3681E051

23,131

DOWEL

2116053

83

GASKETCYLINDER HEAD

3244A009

13

3681V512

101, 131

3244AOl3

91

GASKETEXHAUST MANIFOLD

DRAIN PLUG

2656F836

III

GASKET- IND MANIFOLD

3682AOl3

109

EXHAUST ELBOW

3766A 131

99

GASKET - OIL COOLER

3685A025

61,133

Description

Page 136

P.,1s Index I

Part No.

Page

Description

Part No.

Page

3685A033

61, 133

INJECTOR CLAMP

3274A004

33

3688A039

13,63, 133

3751A231

33

3751A241

33

3688A04I

65,133 INJECTOR NOZZLE

2645K612

33

GASKET - SUMP

3681K037

47, 133 INJECTOR WASHER

L3IIFF02

33, 131

GASKET - TIMING CASE

3617VOl5

81, 133 INTAKE VALVE

3142H071

23

Description

GASKET-OIL FILTER HEAD

3617VOl6

81, 133

LIFT PUMP

4132AOl4

III

3681P053

81

LIFTING BRACKET

3615A008

119

GASKET - TIMING CASE COVER

3681P047

85, 133

3617AOl5

119

3624AOl6

119

GASKETTURBOCHARGER

3688A029

93, 131

MAIN BEARING KIT

U5MBOOl8

15

GASKET - WATER PUMP

24880234

73

MAIN BEARING KIT

U5MBOOl8A

15

3682AOII

71, 73, 133

U5MBOOl8B

15

U5MBOOl8C

15

- OIS

GASKET KIT - TOP

U5LT0350

13 I

METRIC BOLT

3211C002

11,21

GLOWPLUG

2666AOl6

117

MOUNTING KIT

U5MK0696

III, III

HOSE

2646F501

43

NUT

0576052

25,25

33872632

57

0576111

41

HOSE CLIP

2481877

57

2318AI08

29

HUB

3272A026

83

23 I 8A603

29,47

3272A041

83

2318A634

93,99

33426161

83

2318F605

91

3117N041

83

33530005

49

3117N042

83

2486A217

61

4111A034

83,83

4134W021

61

IDLER GEAR BUSH

0050345

83

OIL FILLER CAP

4142X099

53

INJECTOR

2645K012

33

OIL FILTER

2654407

67

IDLER GEAR

OIL COOLER

Page 137

Description

Part No.

Page

Description

Part No.

Page

OIL FILTER HEAD

3773A061

63

PISTON AND RING KIT

4115POl5

11,17

OIL PRESSURE SWITCH

2848062

125 4115POl6

11,17

OIL SUCTION STRAINER

3765AI01

51

4115POl7

11,17

2113AOOI

13

OLIVE

0566002

41

33811112

41

2113A003

13

33812116

49

PISTON RING KIT

UPRKOO02

17

4121A058

41

PLATE

3241A021

83

4121A063

41

3241A025

83

4134KOl5

57

324IH009

83

4134K022

57

3611M006

103, 105, 107

3525A061

31 0650588

13,23

PIPE - BOOST

PIPE - BREATHER

PIPE - FUEL INJ NO I CYL

PIPE - FUEL INJ NO 2 CYL

PIPE - FUEL INJ NO 3 CYL

PIPE - FUEL INJ NO 4CYL

PIPE - LOW PRESSURE FUEL

PISTON COOLING JET

PLUG 3525AIOI

31

0650710

13

3525A062

31

2431154

23,47, 47,129, 129,129

3525AI02

31 2431AOl6

47

3525A063

31 2485AI04

25

3525AI03

31

2485AI08

13

3525A064

31

2485AI09

39

2485AI24

59

3525AI04

31 3212P008

13

2646FOOI

113 3212V004

121

2646F009

115

3212V005

89

PIPE - TURBO OIL DRAIN

3584A002

97

3212V006

13

32141316

13

PIPE - TURBO OIL FEED

4128A028

32186405

47

3218AOl3

91

Page 138

95

p""

Index

Part No.

Page

23

2314F004

97

3241AOII

13

2314F005

57

3241AOl2

13

2314F009

III

3278A004

123

2314F909

III

3278A005

37

2314H002

35,85

3278A006

23,37, 127

2314H003

29,47, 75,81,97

3278A007

63

2314H004

29,61, 77, 79

PUSHROD

31434307

27 2314H005

71

RELIEF VALVE

U5MK0695

91 2314H006

51,61

REPAIR KITWATER PUMP

U7LWOI72

73 2314HOl2

71,85

ROCKER ARM ASSEMBLY

4115R3I4

25

2314HOl5

47

2314H020

47

41I5R315

25 2314H023

47

ROCKER SHAFT ASSEMBLY

4115R612

25 2314H032

87

ROCKER SHAFT ASSY - MINOR

4115R703

25

2314H033

13,103, 105,107

ROCKER SHAFT SPRING

3174AOl5

25

2314H034

63,65, 81, 109

ROTOR

4111K068

91

2314H759

47

SCREW

2151AOOI

53

23141002

2161AOII

53,57

29,85, 87,119, 119

2311D039

47

23141003

99

2311D060

61

23141004

99

2314C049

89

23141005

45

2314C945

91

23141010

83

2314FOOI

13

23141011

83

2314F003

55

23141012

91

Description

Part No.

Page

32416117

Description

I

Page 139

Part No.

Page

Description

Part No.

Page

2314J606

83

SEAL- VALVE STEM

2418M514

131

2314KI61

61 2418M517

23

2314KI64

71 2415H008

77,131

2314W008

33

2314W009

33

2415H219

79

2316A901

25

3272A018

91

2316A902

25

3272A022

91

32114145

25,25

SHORT ENGINE

RG40004

11

32166329

13

SMALL END BUSH

3112A005

19

3218JOl3

101

SOLENOID

26420469

29

SEAL - FRONT END OIL

2418F436

81

SPRING

3174A017

53

3 I 74A02 I

91

SEAL - INJECTOR

26460064

33 3175P003

57

SEAL - 0 RING

2415715

47,133 2313M377

93,99

2415A068

57 3211POl3

47

2415AI31

53 SUMP

3717E241

47

2415HOOI

37 SUPPORT BRACKET

36241123

57

2415H009

63 3651AOl6

35

2415H503

87 TAPPET

3 142U03 I

27

2415H701

57 THERMOSTAT

2485C041

77

2418FOOI

75 THIMBLE

33137409

91

24 I 8F002

75 33142111

13

26420318

29 3112XOII

83

26420348

133 31137312

15

SEAL - REOS HOUSING

24 I 8F704

11,21 31137322

15

SEAL - SENSOR

2415H002

123

31137551

15

2415H003

23,37, 127

31137561

15

Description

SEAL- WATER OUTLET

SHAFT

STUD

THRUST WASHER

Page 140

p.,,, Index I

Part No.

Page

91

24150053

89

3716C471

81

3321A003

83

4142A502

85

KI34AFOI

29

WATER PUMP GEAR

24880232

71

4142A504

85 WATER PUMP KIT

U5MWOl94

71

TUBE ASSEMBLY

3577A125

49 37

2674A225

93

WATER TEMPERATURE SENSOR

2848AI27

TURBOCHARGER

2674A225P

93 37

0206002

41

UNION NUT

33530004

41

WATER TEMPERATURE SWITCH

2848AI23

UNION

VALVE COLLET

3142W004

23,23

WOODRUFF KEY

0500012

15,27,83

VALVE GUIDE

3313E02I

23,23

VALVE SEAT INSERT

3314AI51

23

3314AI61

23

VALVE SPRING

3174AOl6

23,23

VALVE STEM SEAL

2418M519

23,131

WASHER

2131A506

95,95, 95,95

2131A507

III

2134A502

25

24110008

29

Description

Part No.

Page

332 1A006 TIMING CASE TIMINGGEAR COVER

Description

Page 141