PDF DOWNLOAD Bobcat 443B Operation & Maintenance Manual 6722481

Operation & Maintenance Manual

6722481 (3–98) Revised (3–99) 1 of 96

Printed in U.S.A.

 Melroe Company 1999

Dealer Copy -- Not for Resale

4 4 3 B

OPERATOR SAFETY WARNINGS CORRECT Operator must have instructions before running the machine.

Untrained operators can cause injury or death.

W–2001–1285

Safety Alert Symbol: This symbol with a warning statement, means: “Warning, be alert! Your safety is involved!” Carefully read the message that follows.

B–10731

Never use the loader without instructions. See machine signs (decals), Operations & Maintenance

Manual and Handbook.

WRONG

B–7403

B–6582

B–13418

Always use the seat bar and fasten seat belt snugly.

Always keep feet on the pedals when operating loader.

Never use loader without operator cab with ROPS and FOPS approval. Fasten your seat belt.

Never use loader as man lift or elevating device for personnel.

WRONG

WRONG

WRONG

B–6578

B–6585

B–6595

Keep bystanders away from work area.

Always carry bucket or attachments as low as possible.

Do not travel or turn with lift arms up.

Load, unload and turn on flat level ground.

WRONG

WRONG

Do not use loader in atmosphere with explosive dust or gas or where exhaust can contact flammable material.

WRONG

Never carry riders.

B–6587

B–6594

Never exceed rated operating capacity.

Never leave loader with engine running or with lift arms up.

To park, engage parking brake and put attachment flat on the ground.

SAFETY EQUIPMENT

B–6591

Never modify equipment.

Use only attachments approved

by Melroe Company for this model loader.

The Bobcat loader must be equipped with safety items necessary for each job. Ask your dealer about attachments and accessories.

1. SEAT BELT: Check belt fasteners and check for damaged webbing or buckle.

2. SEAT BAR: When up, it must lock the pedals.

3. OPERATOR CAB (ROPS and FOPS): It must be on the loader with all fasteners tight.

4. HANDBOOK: Must be in the cab.

5. SAFETY SIGNS (DECALS): Replace if damaged.

6. SAFETY TREADS: Replace if damaged.

7. GRAB HANDLES: Replace if damaged.

8. LIFT ARM SUPPORT DEVICE 2 of 96 OSW02–1298 9. PARKING BRAKE

Dealer Copy -- Not for Resale

CORRECT

CORRECT

CONTENTS FOREWORD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . iii SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . vii OPERATING INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 PREVENTIVE MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47 MAJOR PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53 MACHINE SIGN TRANSLATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65 SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73

FOREWORD

SAFETY

OPERATING INSTRUCTIONS

REFERENCE INFORMATION Write the correct information for YOUR Bobcat loader in the spaces below.

Always use these numbers when referring to your Bobcat loader.

Loader Serial Number . . . . . . . .

Engine Serial Number . . . . . . . .

TROUBLE– SHOOTING NOTES: MAJOR PARTS

Dealer Copy -- Not for Resale

PREVENTIVE MAINTENANCE

MACHINE SIGN TRANSLATIONS

YOUR BOBCAT LOADER DEALER: ADDRESS: PHONE:

SPECIFICATIONS

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FOREWORD This Operation & Maintenance Manual was written to give the owner/operator instructions on the safe operation and maintenance of the Bobcat loader. READ AND UNDERSTAND THIS OPERATION & MAINTENANCE MANUAL BEFORE OPERATING YOUR LOADER. If you have any questions, see your Bobcat loader dealer.

FOREWORD

SERIAL NUMBER LOCATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . v DELIVERY REPORT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . v

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BOBCAT SKID STEER LOADER IDENTIFICATION . . . . . . . . . . . . . . . . . . . vi

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SERIAL NUMBER LOCATIONS

A

Always use the serial number of the loader when requesting service information or when ordering parts.

Early or later models (identification made by serial number) may use different parts, or it may be necessary to use a different procedure in doing a specific service operation.

LOADER SERIAL NUMBER The Bobcat loader serial number plate location is on the inside of the operator cab on the right fender and in front of the seat [A].

Explanation of loader Serial Number: XXXX

P–09734

XXXXX

B

Production Sequence (Series) Model, Engine Version

ENGINE SERIAL NUMBER

Dealer Copy -- Not for Resale

The engine serial number is located on the front of the engine on the fuel injection pump housing [B]. It is necessary to lift the operator cab to see the Engine Serial Number.

B–06183

DELIVERY REPORT

C

The Delivery Report must be filled out by the dealer and signed by the owner or operator when the Bobcat loader is delivered. An explanation of the form must be given to the owner. Make sure it is filled out completely [C].

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BOBCAT LOADER IDENTIFICATION

FRONT LIGHTS (OPT.) SEAT BAR GRAB HANDLES

OPERATOR HANDBOOK OPERATOR SEAT

SEAT BELTS

STEERING LEVER

SAFETY TREAD

BUCKET BOB–TACH (OPT.)

OPERATOR CAB (ROPS & FOPS)•

REAR LIGHT (OPT.) UPRIGHTS

LIFT ARM GRILL LIFT CYLINDER REAR DOOR

TIRES* B–09039 B–09040

*

•

TIRES – Flotation tires are shown. The Bobcat loader is base–equipped with standard tires.

BUCKET – Several different buckets and other attachments are available for the Bobcat loader.

ROPS, FOPS – Roll–Over Protective Structure, Falling Object Protective Structure, per SAE J1040 and SAE J1043. The Bobcat loader is base–equipped with a standard operator cab as shown.

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AUXILIARY HYDRAULIC COUPLERS (OPT.)

TILT CYLINDER

SAFETY SAFETY INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ix, x FIRE PREVENTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xi SAFETY

Dealer Copy -- Not for Resale

MACHINE SIGNS (DECALS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xii, xiii

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SAFETY INSTRUCTIONS SAFETY IS THE OPERATOR’S RESPONSIBILITY The Skid Steer Loader is a highly maneuverable and compact machine. In operation, it is rugged and useful under a wide variety of conditions. This presents an operator with hazards associated with off highway, rough terrain applications. The loader has an internal combustion engine with resultant heat and exhaust. All exhaust gases can kill or cause illness so the loader must be used with adequate ventilation. The loader has a spark arrestor muffler which is required for operation in certain areas.

The dealer explains the capabilities and restrictions of the loader and attachments for each application. The dealer demonstrates the safe operation of the loader according to Melroe’s instructional materials; which are also available to operators. The dealer can also identify unsafe modifications or use of unapproved attachments. The attachments and buckets are designed for rated capacity and secure fastening to the loader. The user must check with the dealer, or Melroe Company literature, to determine safe loads of materials of specified densities for his loader–attachment combination.

The following publications and training materials provide information on the safe use and maintenance of the loader and attachments: • The Delivery Report is used to assure that complete instructions have been given to the new owner and that the machine is in safe operating condition.

• The Operation and Maintenance Manual delivered with the loader gives operating information as well as routine maintenance and service procedures. It is a part of the loader and can be stored in a container (later models) provided inside the cab. Replacement Operation and Maintenance Manuals can be ordered from your Bobcat loader dealer.

Dealer Copy -- Not for Resale

• The loader has machine signs (decals) which instruct on the safe operation and care. The signs and their locations are shown in the Operation and Maintenance Manual. Replacement signs are available from your Bobcat loader dealer.

• The loader has a plastic Operator’s Handbook fastened to the operator cab. Its brief instructions are convenient to the operator. The Handbook is available from your dealer in an English edition or one of many other languages. See your Bobcat dealer for more information on translated versions.

• The EMI Safety Manual (available in Spanish) delivered with the loader gives general safety information.

• The Service Manual and Parts Manual are available from your dealer for use by mechanics to do shop–type service and repair work.

• The Skid–Steer Loader Operator Training Course is available through your local Bobcat dealer. This course provides information for safe and efficient operation of the Bobcat loader. The course is available in English and Spanish versions.

• The Service Safety Training Course is available from your Bobcat dealer. This course provides information for safe and correct service procedures for Bobcat Skid–Steer loaders.

• The Bobcat Skid–Steer Loader Safety Video is available from your Bobcat Dealer.

The dealer and owner/operator review the recommended uses of the loader and attachments when the loader is delivered.

If the owner/operator will be using the loader for a different application(s) he must ask the dealer for recommendations on the new use.

Call Before You Dig 1–888–258–0808 When you call, you will be directed to a location in your state/city for information about burried lines (telephone, cable TV, water, sewer, gas,etc.).

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BEFORE OPERATING THE BOBCAT LOADER Safety Alert Symbol: This symbol with a warning statement, means: “Warning, be alert! Your safety is involved!” Carefully read the message that follows.

Operator must have instructions before running the machine.

Untrained operators can cause injury or death.

W–2001–1285 B–10731

The Bobcat loader must be in good operating condition before use.

Check all of the items on the Service Schedule under the 8–10 hour column or as shown in this Manual.

Warnings on the machine and in the manuals are for your safety. Failure to obey warnings can cause injury or death.

W–2044–1285

This notice identifies procedures which must be followed to avoid damage to the machine.

I–2019–0284

A QUALIFIED OPERATOR MUST DO THE FOLLOWING:

• UNDERSTAND THE WRITTEN INSTRUCTIONS, RULES AND REGULATIONS • The written instructions from Melroe Company include the Delivery Report, Operation & Maintenance Manual, Operator’s Handbook, EMI Safety Manual and machine signs (decals).

• Check the rules and regulations at your location. The rules may include an employer’s work safety requirements.

Regulations may apply to local driving requirements or use of Slow Moving Vehicle emblem. Regulations may identify a hazard such as a utility line.

• HAVE TRAINING WITH ACTUAL OPERATION • Operator training must consist of a demostration and verbal instruction. This training is given by your dealer before the loader is delivered.

• The new operator must start in an area without bystanders and use all the controls until he can operate the loader safely under all conditions of the work area. Always fasten seat belt and lower seat bar before operating.

• The Skid Steer Loader Operator Training Course is available in English and Spanish. The course provides information for safe and efficient operation. See your dealer for availability.

• The Service Safety Training Course is available from your Bobcat dealer. This course provides information for safe and correct service procedures for Bobcat Skid–Steer loaders.

• KNOW THE WORK CONDITIONS • For each material to be handled, the operator must know how to avoid exceeding the rated operating capacity of the loader. For example, in handling certain loose material with a given bucket, he must know whether he can safely take a full load, or only part of a bucket load.

• The operator must know any prohibited uses or work areas, for example, he needs to know about excessive slopes.

• Know the location of any underground lines. Call local utilities or the TOLL FREE phone number found in the SAFETY INSTRUCTIONS Section of this manual.

• Wear tight fitting clothing. Always wear safety glasses when maintaining or servicing loader. Safety glasses, hearing protection or loader special applications kit are required for some work. See your dealer about Melroe Safety equipment.

* For an operator be qualified, he must not use drugs or alcoholic drinks which impair his alertness or coordination while

working. An operator who is taking prescription drugs must get medical advice to determine if he can safely operate a machine.

SI02–1298

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SAFE OPERATION NEEDS A QUALIFIED OPERATOR*

FIRE PREVENTION The loader has several components that are at high temperature under normal operating conditions. The primary source of high temperatures is the engine and exhaust system. The electrical system, if damaged or incorrectly maintained, can be a source of arcs or sparks.

Flammable debris (leaves, straw, etc.) must be removed regularly. If flammable debris is allowed to accumulate, it will increase the fire hazard. The loader must be cleaned as often as necessary to avoid this accumulation. Flammable debris in the engine compartment is a fire hazard when the loader is parked with a hot engine.

The spark arrestor muffler is designed to control the emission of hot particles from the engine and exhaust system, but the muffler and the exhaust gases are still hot.

• Do not use the Bobcat loader where exhaust, arcs, sparks or hot components can contact flammable material, explosive dust or gases.

• The engine compartment and engine cooling system must be inspected every day and cleaned if necessary to prevent fire hazard and overheating.

• Check all electrical wiring and connections for damage. Keep the battery terminals clean and tight. Repair or replace any damaged part.

• Check fuel and hydraulic tubes, hoses and fittings for damage and leakage. Never use open flame or bare skin to check for leaks. Tighten or replace any parts that show leakage. Always clean fluid spills. Do not use gasoline or diesel fuel for cleaning parts. Use commercial nonflammable solvents.

Dealer Copy -- Not for Resale

• Do not use ether or starting fluids on this engine. It has glow plugs. These starting aids can cause explosion and injure you or bystanders.

• Always clean the loader and disconnect the battery before doing any welding. Cover rubber hoses, battery and all other flammable parts. Keep a fire extinguisher near the loader when welding. Have good ventilation when grinding or welding painted parts. Wear dust mask when grinding painted parts. Toxic dust or gas can be produced.

• Stop the engine and let it cool before adding fuel. No smoking!

• Use the procedure in the Operation & Maintenance Manual for connecting the battery.

• Use the procedure in the Operation & Maintenance Manual for cleaning the spark arrestor muffler.

• Know where fire extinguishers and first aid kits are located and how to use them.

A fire extinguisher is available from your Bobcat dealer. The fire extinguisher can be installed in the location shown [A].

A

P–10650

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MACHINE SIGNS (DECALS) Follow the instructions on all the Machine Signs (Decals) that are on the loader. Replace any damaged machine signs and be sure they are in the correct locations. Machine signs are available from your Bobcat dealer.

6569119

6565927

6564806

6705434

6702302 6579510

6579528 6569021

6575855

6565367

6702301

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6572255

MACHINE SIGNS (DECALS) (Cont’d)

6564808

6560573 6565990

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6561379

6576048

6567875

6579511

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443BOperation&Manual#6722481–ContentsSection

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OPERATING INSTRUCTIONS ATTACHMENTS & BUCKETS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 Installation And Removal (Bob–Tach Type) . . . . . . . . . . . . . . . . . . . . . . . . . . 17 Installation And Removal (Pivot Pin Type) . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 DAILY INSPECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 DASH PANEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 ENGINE SPEED CONTROL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 ENGINE STOP CONTROL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

OPERATING INSTRUCTIONS

GETTING READY FOR OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 HYDRAULIC CONTROLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Auxiliary Hydraulics Operation (Optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Foot Pedals (Hydraulic) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Lift Arm Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Tilt Operation (Bucket) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

OPERATING PROCEDURE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 Backfilling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 Digging Into The Ground . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 Emptying The Bucket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 Filling the Bucket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 Leveling the Ground (Using Lift Arms In Float Position) . . . . . . . . . . . . . . . 21 PARKING BRAKE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 PARKING THE BOBCAT LOADER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 SEAT BAR RESTRAINT SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 STARTING THE ENGINE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Cold Temperature Starting Condition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 Normal Starting Condition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Warming The Hydraulic/Hydrostatic System . . . . . . . . . . . . . . . . . . . . . . . . . 14

Dealer Copy -- Not for Resale

LIFTING THE BOBCAT LOADER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

STEERING LEVERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Fast Turning (Pivot Spin) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Forward Travel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Normal Turning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Reverse Travel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 TOWING THE LOADER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 TRANSPORTING THE BOBCAT LOADER . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 Operator must have instructions before running the machine. Untrained operators can cause injury or death.

W–2001–0596

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DASH PANEL

A

The instrument panel has the following instruments [A].

1. KEY SWITCH – For preheating and starting the engine.

3

2. FUSE (IGNITION) – To protect the electrical system from overload.

4 5

2 1

3. HOURMETER – Records the total operating hours of the loader.

6

7

4. VOLTMETER – Shows the condition of the battery and the rate of charge.

P–00773

5. ENGINE TEMPERATURE GAUGE – Shows the engine coolant temperature.

B

6. ENGINE WARNING LIGHT – Engine oil pressure is low. Stop the engine if this light comes ON.

1

ENGINE SPEED CONTROL The engine speed control is at the left side of the operator’s seat (Item 1) [B]. Engine speed is controlled by moving the engine speed control forward to increase the engine RPM and backward to decrease the engine RPM.

Dealer Copy -- Not for Resale

7. TRANSMISSION WARNING LIGHT – Low transmission charge pressure or high fluid temperature. Stop the engine if this light comes ON.

P–01721

ENGINE STOP CONTROL

C

The stop control is on the panel near the right hand steering lever (Item 1) [C].

Pull the engine speed control fully backward to decrease the engine RPM. Pull the stop control OUT to stop the engine. Turn the key switch to the OFF position after the engine has stopped. Push the stop control IN after engine is stopped.

1

– P–00621

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PARKING BRAKE

A

The parking brake is engaged by pushing down on the top (toe) of the pedal [A].

B–03744 B–06190

To release the parking brake, push down on the bottom (heel) of the pedal [B].

B–03745 B–06189

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B

STEERING LEVERS

A

1

AVOID INJURY OR DEATH Before you leave the operator’s seat: • Lower the lift arms, put the attachment flat on the ground.

• Stop the engine.

• Engage the parking brake.

• Raise seat bar, move pedals until both locked.

P–00788

W–2045–1086

B

The steering levers (Item 1) [A] are on the right and left side in front of the seat.

FORWARD BACKWARD

The steering levers control forward and reverse travel of the loader [A].

Forward Travel: Push both levers forward.

Reverse Travel: Pull both levers backward.

Normal Turning: Move one lever farther forward than the other.

Fast Turning (Pivot Spin): Push one lever forward and pull the other lever backward.

Dealer Copy -- Not for Resale

For safe control of the loader always move the levers slowly and smoothly. Only a small movement is necessary to move the Bobcat loader.

LEFT TURN

RIGHT TURN

LEFT FAST TURN

FAST TURN

For slow travel speed, push the levers forward only a small amount.

For maximum pushing force, push the levers forward only a small amount with the engine at full RPM. To increase the travel speed, push the levers farther forward.

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HYDRAULIC CONTROLS

A

Foot Pedals (Hydraulic)

1

AVOID INJURY OR DEATH When operating the machine: • Keep the seat belt fastened snugly.

• The seat bar must be lowered.

• Keep your feet on the pedal controls.

P–00788

W–2046–0595

B

Put your feet on the pedals and KEEP THEM THERE any time you operate the loader Two foot pedals (Item 1) [A] control the hydraulic cylinders for the tilt function and lift functions.

3

The left pedal controls the lift arms. Pushing on the bottom (heel) (Item 1) [B] of the pedal raises the lift arms.

Push on the top (toe) (Item 2) [B] of the pedal to lower the lift arms.

1

Tilt Operation (Bucket)

4 P–00788

The right pedal controls the bucket.

Push the top (toe) (Item 3) [B] of the pedal to tilt the bucket forward.

Push the bottom (heel) (Item 4) [B] of the pedal to tilt the bucket backward.

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Lift Arm Operation

HYDRAULIC CONTROLS (Cont’d)

A

Auxiliary Hydraulics Operation (Optional) The auxiliary control has a lockbolt (Item 1) [A] that must be removed before the auxiliary hydraulics can be used.

1

Raise the operator cab to remove the lockbolt. (See Page 29.)

P–00754

The auxiliary hydraulic couplers (optional) (Item 1) [B] are located on the left boom arm.

B

Dealer Copy -- Not for Resale

1

P–01722

Move the lever to the left or to the right to activate the auxiliary hydraulics and operate an attachment.

(Example: To open or close grapple teeth.) Move the lever in the opposite direction to reverse the action of the attachment [C].

C

Move the lever all the way to the right (Item 1) [C] to put the control valve into the detent position for a constant flow of hydraulic fluid for constant pressure to the quick couplers.

A–02408

A–02409

1

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DAILY INSPECTION

A

The loader must be in good operating condition [A].

Check the following items:

• Engine Oil • Hydraulic/Hydrostatic Fluid • Engine Cooling System • Operator Cab, Seat Belt, Seat Bar & Pedal Interlocks • Lift Arms & Cylinder Pivot Pins • Tires & Tire Pressure • Any Loose or Broken Parts • Safety Tread & Safety Signs B–06583

Follow the maintenance on the Service Schedule Decal, located inside the rear door [B].

Instructions are necessary before operating or servicing machine. Read and understand the Operation & Maintenance Manual, Handbook and signs (decals) on machine. Follow warnings and instructions in the manuals when making repairs, adjustments or servicing.

Check for correct function after adjustments, repairs or service. Untrained operators and failure to follow instructions can cause injury or death.

W–2003–0199

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Fluids such as engine oil, hydraulic fluid, coolants, etc. must be disposed of in an environmentally safe manner.

Some regulations require that certain spills and leaks on the ground must be cleaned in a specific manner. See local, state and federal regulations for correct disposal.

SEAT BAR RESTRAINT SYSTEM

A

The seat bar restraint system has a pivoting seat bar (Item 1) with arm rests and has spring loaded interlocks for the lift and tilt control pedals. The operator controls the use of the seat bar. The seat bar in the down position helps to keep the operator in the seat. The interlocks require the operator to lower the seat bar in the order to operate the foot pedal controls. When the seat bar is up, the lift and tilt control pedals are locked when returned to the neutral position [A].

1

P–00728

AVOID INJURY OR DEATH When operating the machine: • Keep the seat belt fastened snugly.

• The seat bar must be lowered.

• Keep your feet on the pedal controls.

W–2046–0595

The spring loaded interlocks (Item 1) [B] control the locking and unlocking functions of the control pedals.

The interlocks (Item 1) [B] require the operator to lower the seat bar (Item 2) [B] which allows the operator to move the foot pedals to control the lift and tilt functions.

When the seat bar is lowered, it pushes the interlock (Item 1) [B] down on both sides, releasing the pedal (Item 3) [B] from the interlocks.

The pedals now pivot in both directions when the interlock is down.

2

Seat Bar

1

Interlock

3

Pedal Linkage

Dealer Copy -- Not for Resale

B

MC–01781

AVOID INJURY OR DEATH Before you leave the operator’s seat: • Lower the lift arms, put the attachment flat on the ground.

• Stop the engine.

• Engage the parking brake.

• Raise seat bar, move pedals until both lock.

C Seat Bar

W–2045–1086

AVOID INJURY OR DEATH The seat bar system must lock the lift and tilt control pedals in neutral when the seat bar is up. Service the system if pedals do not lock correctly.

W–2105–1285 Interlock When the seat bar is raised, spring forces raise the interlocks [C].

The foot pedals will not pivot when the interlock is up.

Refer to the Preventive Maintenance section for Seat Bar Restraint System Inspection & Maintenance.

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443B Bobcat Loader Operation & Maintenance Manual

GETTING READY FOR OPERATION

A

Read this Operation & Maintenance Manual and the Operator’s Handbook before operating the loader [A].

Operator must have instructions before running the machine. Untrained operators can cause injury or death.

6569119

W–2001–0596

P–001719

Use the bucket or attachment steps, grab handles and safety tread (on top of the loader lift arms and frame) to get on and off the loader [B].

B

P–00748

C

Fasten the seat belt snugly and adjust it so that the buckle is centered between the hips [C].

AVOID INJURY OR DEATH When operating the machine: • Keep the seat belt fastened snugly.

• The seat bar must be lowered.

• Keep your feet on the pedal controls.

– P–00538

W–2046–0595

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443B Bobcat Loader Operation & Maintenance Manual

Dealer Copy -- Not for Resale

Safety treads are installed on the Bobcat loader to provide a slip resistant surface for getting on and off the loader.

Keep the safety treads clean and replace when damaged.

Replacement treads are available from your dealer.

GETTING READY FOR OPERATION (Cont’d)

A

Lower the seat bar [A].

Be sure the parking brake is engaged.

All controls must be in the neutral position before you start the engine. (See Normal Starting Condition, Page 12.)

P–00534

Keep feet on the pedals while seated in the loader [B].

Dealer Copy -- Not for Resale

B

P–00749

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443B Bobcat Loader Operation & Maintenance Manual

STARTING THE ENGINE

A

WRONG

When an engine is running in an enclosed area, fresh air must be added to avoid concentration of exhaust fumes. If the engine is stationary, vent the exhaust outside.

Exhaust fumes contain odorless, invisible gases which can kill without warning.

W–2050–1285

B–03724

AVOID INJURY OR DEATH

B

• Engines can have hot parts and hot exhaust gas. Keep flammable material away.

• Do not use machines in atmosphere containing explosive gas.

WRONG

W–2051–1086

Fasten the seat belt snugly and adjust it so the buckle is centered between the hips.

B–06578

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443B Bobcat Loader Operation & Maintenance Manual

Dealer Copy -- Not for Resale

Normal Starting Condition

STARTING THE ENGINE (Cont’d)

A

Lower the seat bar [A].

P–00534

Put the foot pedals and steering levers in neutral (center) position (Item 1) [B].

B

NEUTRAL POSITION

Engage the parking brake.

1

Turn the key to the ON position. The engine and transmission warning lights must be ON when the key is on and the engine is stopped (Item 3) [B].

1/2 THROTTLE

Turn the key to the start position (Item 4) and release it when the engine starts [B].

2 ON POSITION Do not engage the starter for longer than 15 seconds at a time. Longer use can damage the starter by overheating. Cool the starter for one minute between uses.

Dealer Copy -- Not for Resale

Set the engine speed control to the half speed position (Item 2) [B].

3

I–2034–0284

START POSITION

When the engine starts, release the key and it will return to the run position (Item 5) [B].

STOP THE ENGINE IF THE WARNING LIGHTS DO NOT GO OFF.

4 RUN POSITION

5

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PI–02188

443B Bobcat Loader Operation & Maintenance Manual

STARTING THE ENGINE (Cont’d)

A

Cold Temperature Starting Condition If the temperature is below 32° F. (0° C.), use the following procedure to make starting the engine easier: 1. Replace the engine oil with the correct type and viscosity for the anticipated starting temperature.

(See Oil Specifications, Page 34.)

2. Make sure the battery is at full charge.

3. Install a block or tank heater on the engine.

Follow the steps under Normal Starting Condition and repeat the Pre–Heating procedure until the engine starts [A].

6565927

Dealer Copy -- Not for Resale

Do not use ether with glow plug (preheat) systems. Explosion can result which can cause injury or death.

W–2071–1285

Warming The Hydraulic/Hydrostatic System Let the engine run for a minimum of 5 minutes to warm the engine and hydrostatic transmission fluid before operating the loader. If the warning light comes ON when operating the loader (cold), more warm up time is needed.

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443B Bobcat Loader Operation & Maintenance Manual

ATTACHMENTS AND BUCKETS

A

WRONG

Never use attachments or buckets which are not approved by Melroe Company. Buckets and attachments for safe loads of specified densities are approved for each model.

Unapproved attachments can cause injury or death.

W–2052–1285

The dealer can identify, for each model loader, the attachments and buckets approved by Melroe Company.

The buckets and attachments are approved for Rated Operating Capacity and for secure fastening to the boom or to the Bob–Tach (Optional).

B–06587

It is determined by using a standard dirt bucket, and material of normal density, such as dirt or dry gravel. If longer buckets are used the load center moves forward and reduces the Rated Operating Capacity. If very dense material is loaded, the volume must be reduced.

AVOID INJURY OR DEATH

Exceeding the Rated Operating Capacity can cause the following problems [A]:

Do not exceed rated operating capacity.

Excessive load can cause tipping or loss of control.

W–2053–0887

1. Steering the loader may be difficult.

2. Tires may wear faster.

3. There will be a loss of stability.

4. The life of the Bobcat loader will be reduced.

Dealer Copy -- Not for Resale

The Rated Operating Capacity for this loader is shown on a label in the operator cab. (Also see the Specifications section, Page 75.)

Use the correct size bucket for the type and density of material being handled. For safe handling of materials and avoiding machine damage, the attachment (or bucket) should handle a full load without going over the Rated Operating Capacity for the loader. Partial loads make steering more difficult.

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443B Bobcat Loader Operation & Maintenance Manual

ATTACHMENT AND BUCKETS (Cont’d)

A

Installation And Removal (Pivot Pin Type) Drive the loader forward to the bucket until the lift arms pivot pin holes make alignment with the holes in the bucket [A]. Stop the engine.

To install the pivot pin, turn a longer bolt into the pivot pin.

Pull the tapered pin into the lift arm hole.

B–09054

Remove the longer bolt, install the bolt in the pivot pin and tighten to 65–70 ft.–lbs. (88–904 Nm) torque [B].

B–09044

Install the rod end of the tilt cylinder into the bucket [C].

C NOTE: Be careful not to damage the seal at the rod end of the cylinder.

B–09073

Install the pivot pin. Install the retainer plate and bolt.

Tighten the bolt to 8–10 ft.–lbs. (10–13 Nm) torque [D].

D

Removal: Reverse the above procedure to remove the bucket or attachment.

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443B Bobcat Loader Operation & Maintenance Manual

Dealer Copy -- Not for Resale

B

ATTACHMENTS AND BUCKETS (Cont’d)

A

Installation And Removal (Bob–Tach Type) An optional Bob–Tach system is available for the Bobcat loader (See your Bobcat loader dealer). The Bob–Tach is used for fast changing of buckets and attachments.Pull the Bob–Tach locking lever all the way up [A].

PI–02590 P–00782

Bob–Tach levers have spring tension. Hold lever tightly and release slowly. Failure to obey warning can cause injury.

W–2054–1285

B

Tilt the Bob–Tach forward. Drive the loader forward until the top edge of the Bob–Tach is completely under the flange of the bucket and centered [B].

DO NOT hit the Bob–Tach levers on the bucket.

Dealer Copy -- Not for Resale

Tilt the Bob–Tach backward until the bucket is off the ground and stop the engine [B].

PI–02591 P–00781

Push down on the Bob–Tach lever until it is in the locked position [C].

C

PI–02589 P–00778

The wedges (Item 1) [D] must extend through the holes in the bucket or attachment (Item 2) [D].

D

Removal: Reverse the above procedure to remove the bucket or attachment from the Bob–Tach.

1 2 B–06197 33 of 96

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443B Bobcat Loader Operation & Maintenance Manual

OPERATING PROCEDURES

A

Always warm up the engine and hydrostatic system before operating the loader.

WITH BUCKET FULL

Machines warmed up with moderate engine speed and light load have longer life.

I–2015–0284

Going down slope Operate the loader with the engine at full throttle for maximum horsepower. Move the steering levers only a small amount to operate the loader slowly.

B

PI–02608

WITH BUCKET FULL

With a full bucket, go up and down the slope with the heavy end toward the top of the slope [A] & [B].

Going up slope With empty bucket, go down or up the slope with the heavy end toward the top of the slope [C] & [D].

C

• Keep the lift arms as low as possible.

• Do not travel or turn with the lift arms up.

• Turn on level ground.

• Go up and down slopes, not across them.

• Keep the heavy end of the machine uphill.

• Do not overload the machine.

WITH BUCKET EMPTY

Going down slope

Failure to obey warnings can cause the machine to tip or roll over and cause injury or death.

D

W–2018–1187

PI–02608

PI–02608

WITH BUCKET EMPTY

Raise the bucket only high enough to avoid obstructions on rough ground.

Going up slope 34 of 96

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PI–02608

443B Bobcat Loader Operation & Maintenance Manual

Dealer Copy -- Not for Resale

New operators must operate the loader in an open area without bystanders. Operate the controls until the loader can be handled at an efficient and safe rate for the conditions of the work area.

OPERATING PROCEDURES (Cont’d)

A

Filling The Bucket Push down on the top of the lift pedal until the lift arms are all the way down. Push the top of the tilt pedal to put the cutting edge of the bucket on the ground [A].

B–12830

B–06719

Drive slowly forward into the material. Push the bottom of the tilt pedal to raise the front of the bucket [B].

Dealer Copy -- Not for Resale

B B–12830

Load, unload and turn on flat level ground. Do not exceed rated operating capacity shown on sign (decal) in cab. Failure to obey warnings can cause the machine to tip or roll over and cause injury or death.

W–2056–1187

Drive backward away from the material.

B–06718

Emptying The Bucket

C

Push down on the bottom of the lift pedal to raise the bucket over the box or bin.

Drive forward slowly until the bucket is over the top of the box or bin. Push the top of the tilt pedal until the bucket is empty [C]. If all the material is near the side of the box or bin, push it to the other side with the bucket.

B–12830

Never dump over an obstruction, such as a post, that can enter the operator cab. The machine could tip forward and cause injury or death.

W–2057–0694 B–06708

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443B Bobcat Loader Operation & Maintenance Manual

OPERATING PROCEDURES (Cont’d)

A

Digging Into The Ground Put the lift arms all the way down. Push the top of the tilt pedal until the cutting edge of the bucket is on the ground.

B–12830

Drive forward slowly and continue to tilt the bucket down until it enters the ground [A].

Push the bottom of the tilt pedal a small amount to increase traction and keep an even digging depth.

Continue to drive forward until the bucket is full. When the ground is hard, raise and lower the cutting edge of the bucket with the tilt pedal while driving forward slowly.

B–06720

B–12830

B–06717

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443B Bobcat Loader Operation & Maintenance Manual

Dealer Copy -- Not for Resale

B

Push the bottom of the tilt pedal to tilt the bucket backward as far as it will go when the bucket is full [B].

OPERATING PROCEDURES (Cont’d)

A

Leveling The Ground (Using Lift Arms In Float Position) Push the top (toe) of the lift pedal all the way forward until the pedal is in the locked position (detent) to put the lift arms in a float position [A].

B–12830

Push the tilt pedal to change the position of the cutting edge on the bucket. With the bucket tilted farther forward, there is more force on the cutting edge and more loose material can be moved.

Never drive forward when the hydraulic control for lift arms is in float position.

B–06722

I–2005–1285

B Dealer Copy -- Not for Resale

Drive backward to level loose material. Push the bottom of the lift pedal to unlock from the detent position [A].

Backfilling

B–12830

Lower the lift arms and put the cutting edge of the bucket on the ground.

Drive forward to the edge of the hole to push the material into the hole [B].

Tilt the bucket forward as soon as it is past the edge of the hole [B].

If necessary, raise the lift arms to empty the bucket.

B–06724

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443B Bobcat Loader Operation & Maintenance Manual

PARKING THE BOBCAT LOADER

A

Stop the Bobcat loader on level ground.

Lower the lift arms fully and put the edge of the bucket on the ground.

Pull the throttle control all the way backward. Turn the key switch to the OFF position.

B–06198

AVOID INJURY OR DEATH Before you leave the operator’s seat: • Keep the lift arms, put attachment flat on the ground.

• Stop the engine.

• Engage the parking brake.

• Raise seat bar, move pedals until both lock.

B

Engage the parking brake.

Lift the seat bar and make sure the foot pedals are in the locked position.

B–13841 B–6198

B–06184

Unbuckle the seat belt. Remove the key from the switch to prevent operation of the loader by unauthorized personnel.

TRANSPORTING THE BOBCAT LOADER

Adequately designed ramps of sufficient strength are needed to support the weight of the machine when loading onto a transport vehicle. Wood ramps can break and cause personal injury.

W–2058–0494 B–13842

A loader with an empty bucket or no attachment must be loaded backward onto the transport vehicle [A].

Use the following procedure to fasten the Bobcat loader to the transport vehicle to prevent the loader from moving during sudden stops or when going up and down slopes.

Lower the bucket or attachment to the floor. Stop the engine. Engage the parking brake. Install chains at the front and rear of the loader as shown in [B].

Put a chain through the slots in the transmission gussets (front & rear) of the Bobcat loader and fasten the chain to the trailer [B].

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443B Bobcat Loader Operation & Maintenance Manual

Dealer Copy -- Not for Resale

W–2045–1086

LIFTING THE BOBCAT LOADER

A

AVOID INJURY OR DEATH • Before lifting, check fasteners on single point lift and operator cab.

• Assemble front cab fasteners as shown in this manual.

• Never allow riders in the cab or bystanders within 15 feet (5 meters) while lifting the machine.

W–2007–0497

The loader can be lifted with the single point lift which is available as a kit from your Bobcat loader dealer [A].

TOWING THE LOADER To prevent damage to the loader hydrostatic system, the loader must be towed ONLY A SHORT DISTANCE at a SLOW speed. (Example: Moving the loader into a transport vehicle.)

Dealer Copy -- Not for Resale

The single point lift, supplied by Melroe Company is designed to safely lift and support the Bobcat loader.

D–01558

The towing chain (or cable) must be rated at 1–1/2 times the weight of the loader.

B

The tool listed will be needed to do the following procedure: MEL1220 – Relief Valve Release Tool Set To move a disabled loader a short distance use the following procedure: Stop the engine and engage the parking brake. Exit the operator cab.

Raise the operator cab. (See Page 29 for the correct procedure.)

Clean the area around the hydrostatic pump.

E–01457 B–06924

Clean the relief valve release tools.

Remove the plugs and remove the high pressure relief valves from the hydrostatic pumps [B].

Install the relief valve tools and install the plugs.

Move the loader a short distance and at a slow rate.

When the loader is in a repair location remove the plugs and remove the relief valve tools.

Install the high pressure relief valves. Install new O–rings on the plugs, install the plugs and tighten to 55–60 ft.–lbs.

(75–81 Nm) torque.

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443B Bobcat Loader Operation & Maintenance Manual

Dealer Copy -- Not for Resale

443BOperation&Manual#6722481–OperatingInstructionsSection

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443B Bobcat Loader Operation & Maintenance Manual

PREVENTIVE MAINTENANCE AIR CLEANER SERVICE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30 ALTERNATOR BELT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36 Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36 BOB–TACH (Optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44 BRAKE PEDAL ADJUSTMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45 COOLANT SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35 Checking the Coolant Level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35 Removing the Coolant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35 ELECTRICAL SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37 Battery Removable And Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38 Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37 Electrical System Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37 Using A Booster Battery (Jump Starting) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

PREVENTIVE MAINTENANCE

ENGINE LUBRICATION SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34 Replacing Oil And Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

FUEL SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32 Filling The Fuel Tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32 Fuel Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32 Removing Air From The Fuel System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33 HYDRAULIC/HYDROSTATIC SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40 Checking And Adding Fluid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40 Hydraulic Filter Element Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41 Removing The Hydraulic/Hydrostatic Fluid . . . . . . . . . . . . . . . . . . . . . . . . . . 41 LIFT ARM SUPPORT DEVICE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28 LUBRICATION OF THE BOBCAT LOADER . . . . . . . . . . . . . . . . . . . . . . . . . . 43

Dealer Copy -- Not for Resale

FINAL DRIVE TRANSMISSION (CHAINCASE) . . . . . . . . . . . . . . . . . . . . . . . 41

OPERATOR CAB (ROPS & FOPS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28 Lowering The Operator Cab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29 Raising The Operator Cab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29 PIVOT PINS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45 REAR DOOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30 SEAT BAR RESTRAINT SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46 Seat Bar Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46 Seat Bar Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46 SERVICE SCHEDULE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27 SPARK ARRESTOR MUFFLER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39 TIRE MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42 Tire Inflation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42 Tire Rotation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42 Wheel Nuts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

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443B Bobcat Loader Operation & Maintenance Manual

MAINTENANCE SAFETY Instructions are necessary before operating or servicing machine. Read and understand the Operation & Maintenance Manual, Handbook and signs (decals) on machine. Follow warnings and instructions in the manuals when making repairs, adjustments or servicing. Check for correct function after adjustments, repairs or service. Untrained operators and failure to follow instructions can cause injury or death.

W–2003–0199

Safety Alert Symbol: This symbol with a warning statement, means: “Warning, be alert! Your safety is involved!” Carefully read the message that follows.

B–10731

B–12365

B–7469

Never service the Bobcat Skid Steer Loader without instructions.

Use the correct procedure to lift or lower operator cab.

Cleaning and maintenance are required daily.

WRONG

WRONG

WRONG

B–11799

B–15231

B–15280

Have good ventilation when welding or grinding painted parts.

Wear dust mask when grinding painted parts. Toxic dust and gas can be produced.

Avoid exhaust fume leaks which can kill without warning. Exhaust system must be tightly sealed.

Disconnecting or loosening any hydraulic tubeline, hose, fitting, component or a part failure can cause lift arms to drop. Do not go under lift arms when raised unless supported by an approved lift arm support device. Replace if damaged.

Never work on loader with lift arms up unless lift arms are held by an approved lift arm support device. Replace if damaged.

Never modify equipment or add attachments not approved by Melroe Company.

WRONG

WRONG

WRONG

B–6590

B–6580

B–6589

Stop, cool and clean engine of flammable materials before checking fluids.

Never service or adjust loader with the engine running unless instructed to do so in the manual.

Avoid contact with leaking hydraulic fluid or diesel fuel under pressure. It can penetrate the skin or eyes.

Never fill fuel tank with engine running, while smoking or when near open flame.

Keep body, jewelry and clothing away from moving parts, electrical contacts, hot parts and exhaust.

Wear eye protection to guard from battery acid, compressed springs, fluids under pressure and flying debris when engines are running or tools are used. Use eye protection approved for type of welding.

Keep rear door closed except for service. Close and latch door before operating the loader.

Lead–acid batteries produce flammable and explosive gases.

Keep arcs, sparks, flames and lighted tobacco away from batteries.

Batteries contain acid which burns eyes or skin on contact.

Wear protective clothing. If acid contacts body, flush well with water. For eye contact flush well and get immediate medical attention.

Maintenance procedures which are given in the Operation & Maintenance Manual can be performed by the owner/operator without any specific technical training. Maintenance procedures which are not in the Operation & Maintenance Manual must be performed ONLY BY QUALIFIED BOBCAT SERVICE PERSONNEL. Always use genuine Bobcat replacement parts. The Service Safety Training Course is available from your Bobcat dealer.

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MSW01–0299

443B Bobcat Loader Operation & Maintenance Manual

Dealer Copy -- Not for Resale

CORRECT

CORRECT

CORRECT

SERVICE SCHEDULE Maintenance work must be done at regular intervals. Failure to do so will result in excessive wear and early failures. The service schedule is a guide for correct maintenance of the Bobcat loader.

Instructions are necessary before operating or servicing machine.

Read and understand the Operation & Maintenance Manual, Handbook and signs (decals) on machine. Follow warnings and instructions in the manuals when making repairs, adjustments or servicing. Check for correct function after adjustments, repairs or service. Untrained operators and failure to follow instructions can cause injury or death.

W–2003–0199

SERVICE SCHEDULE ITEM

HOURS

SERVICE REQUIRED

8–10

100

250

500 1000

Engine Air Cleaner

Dealer Copy -- Not for Resale

Empty the dust cup & replace the filter element as needed.

Engine Oil Check the oil level and add oil as needed.

Engine Cooling System Check coolant level in recovery tank. Clean debris from shrouds and grills.

Tires Check the air pressure & for damage to the tires.

Indicator & Gauges Check for correct operation of all the indicators, switches & lights.

Seat Belt & Seat Bar Check the condition of seat belt. Check seat bar and pedal interlocks for correct operation.

Safety Signs & Safety Check for damaged signs (decals) and safety treads Treads Replace any signs (decals) or safety treads that are damaged or worn.

All Loader Pivot Points Add grease to the fittings until the extra grease shows.

Hydraulic Fluid Check the fluid level in the reservoir & add fluid as needed.

Battery Check electrolyte level. Check battery cables for corrosion & tightness. Check covers.

Control Pedals & Check operation. Make repairs & adjustments as Steering needed.

Bob–Tach Check locking levers & wedges for condition & operation.

Wheel Nuts * Check for loose wheel nuts & tighten to 40–55 ft.–lbs (54–61 Nm) torque.

Parking Brake Check operation. Make adjustments as needed.

Alternator Belt Check tension. Make adjustments as needed.

Engine Fuel Filter Remove the water from the filter.

Engine Oil & Filter Replace oil & filter.

Hydraulic Filter Element Replace filter element.

Spark Arrestor Muffler Remove the plug and clean the spark chamber.

Steering Levers Lubricate the grease fittings and the oil hole in the steering shaft Engine Fuel Filter Remove filter element.

Hydraulic Reservoir Fill Replace the breather cap.

Cap (Breather) Final Drive Transmission Replace the fluid.

(Chaincase) Hydraulic/Hydrostatic Replace the fluid.

Reservoir

50

* Check wheel nut torque every 8 hours for the first 24 hours of operation.

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LIFT ARM SUPPORT DEVICE

A

Both sets of fasteners at the front of the operator cab (ROPS) must be assembled as shown in this manual. Failure to secure ROPS correctly can cause injury or death.

W–2005–1189

NOTE: Lift arm support device are available from your Bobcat loader dealer.

B–06581

B

Operator Cab Nut

Washers

Dealer Copy -- Not for Resale

Never work on a machine with the lift arms up unless the lift arms are secured by an approved lift arm support device. Failure to use an approved lift arm support device can allow the lift arms or attachment to fall and cause injury or death.

W–2059–0598

Bushing

Maintenance and service work can be done with the lift arms lowered.

Fender

Place jackstands under the corners of the loader.

Bolt

Retainer

One person must be in the operator’s seat, with the seat belt fastened and the seat bar lowered, until the lift arm support device is installed [A].

Start the engine and raise the lift arms all the way up.

Have a second person install the lift arm support device over the rod of one of the lift cylinders.

The lift arm support device must be tight against the cylinder rod. Lower the lift arms until the support device is held between the lift arm and the lift cylinder.

6565933 C–02599

OPERATOR CAB (ROPS & FOPS) The Bobcat loader has an operator cab as standard equipment to protect the operator from roll over (ROPS) and falling objects (FOPS).

C

CURRENT MODEL SHOWN

Check with your dealer if the operator cab has been damaged.

Nut Cab

Washer

Fender Never modify operator cab by welding, grinding, drilling holes or adding attachments unless instructed to do so by Melroe Company.

Changes to the cab can cause loss of operator protection from rollover and falling objects, and result in injury or death.

W–2069–1285

Rubber

The operator cab fastening bolts and nuts must be tight [B] & [C].

MC–01973

Tighten to 40–50 ft.–lbs. (54–68 Nm) torque.

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OPERATOR CAB (ROPS & FOPS) (Cont’d)

A

Raising The Operator Cab Stop the loader on a level surface. Put the lift arms all the way down.

If the lift arms must be up while raising the cab, install a lift arm support device. (See Page 28.)

P–03489

Before the cab or the lift arms are raised for service, jackstands must be put under the rear corners of the frame. Failure to use jackstands can allow the machine to tip backward causing injury or death.

B

W–2014–0895

With Gas Cylinder: Standing on the ground one person lift slowly until operator cab is all the way up [A].

Without Gas Cylinder: Two persons are needed to raise the operator cab. Stand on the ground (one person on each side) and lift slowly until the operator cab is all the way up [B].

Dealer Copy -- Not for Resale

Remove the two fasteners at the front corners of the operator cab. (See [B] or [C], Page 28.)

B–06095

The operator cab will lock in the raised position.

Lowering The Operator Cab Move the locking mechanism by pushing the lever inward from the locked position [C] and turning the lever until it stays in the unlocked position [D].

C

REMOVE YOUR HAND BEFORE LOWERING THE OPERATOR CAB. With Gas Cylinder: Stand on the ground and pull down on the operator cab.

Without Gas Cylinder: Two persons are needed to lower the operator cab (one person on each side). Slowly lower the cab by holding the bottom of the cab and the grab handles [B].

P–03237

Avoid slippery surfaces when lowering the cab.

NOTE: Guide the operator cab over the fastening bolts to prevent thread damage.

D

The cab must be held to prevent falling while hand is in access hole.

W–2205–0695

Install the two fasteners (including the washers or plates) and tighten the nuts. (See [B] or [C] Page 26.)

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443B Bobcat Loader Operation & Maintenance Manual

OPERATOR CAB (ROPS & FOPS) (Cont’d)

A

AVOID INJURY OR DEATH Never service or adjust the machine when the engine is running unless instructed to do so in the manual.

W–2012–0497

Open the rear door to service the engine. To release the door latch rotate the pin clockwise and lift up [A]. Open the door to the right.

B–6098

B

1

Keep the rear door closed when operating the machine. Failure to do so could seriously injure a bystander.

W–2020–1285

2 AIR CLEANER SERVICE See the SERVICE SCHEDULE Page 27 for the interval to service the air cleaner system.

NOTE: DO NOT use air pressure to clean the filter element.

P–0772

C

Loosen the clamp (Item 1) [B] and remove the dust cup (Item 2) [B].

Remove the rubber cup (Item 3) [B] and remove dirt from the dustcup.

Remove the wing nut (Item1) [C] to remove the filter element from the air cleaner housing.

1

P–0780

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Dealer Copy -- Not for Resale

3

AIR CLEANER SERVICE (Cont’d) Use a light (Item 1) [A] inside the filter element. If the light cannot be seen through the element or if the element has a hole in it, replace as needed.

A

Check the air intake hose for damage. Check the air cleaner housing for damage. Check to make sure all connections are tight.

1

B–02214

Install a new filter element and tighten the wing nut. Be sure sealing washer (Item 1) [B] is in place.

B

1

Dealer Copy -- Not for Resale

Install the dust cup and tighten the clamp.

P–00780

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443B Bobcat Loader Operation & Maintenance Manual

FUEL SYSTEM Use only clean, high quality fuel. Use Grade No. 2 fuel above 40°F. (4°C.). Use Grade No. 1 fuel at temperatures below 40°F. (4°C.).

A OFF

ON

2 Stop and cool the engine before adding fuel.

NO SMOKING! Failure to obey warning can cause an explosion or fire.

1

W–2063–0887 B–06099

Filling The Fuel Tank NOTE: The fuel gauge (Item 1) [A] and fuel shut–off valve (Item 2) [A] are located on the right side of the loader.

B

Remove the filler cap (Item 1) [B] located on the left side of the loader.

The engine must be STOPPED and cool.

Add fuel only in an area that has a free movement of air and NO open flames or sparks. NO SMOKING [C].

1

Install and tighten the cap on the fuel tank.

Fuel Filter

P–00764

The fuel filter is located at the right hand side of the engine compartment below the air cleaner [D].

C

Always clean up spilled fuel or oil. Keep heat, flames, sparks or lighted tobacco away from fuel and oil. Failure to use care around combustibles can cause explosion or fire which can result in injury or death.

W–2103–1285

See the SERVICE SCHEDULE Page 27 for the service interval when to remove the water from the fuel filter.

B–06108

Close the shut–off valve [A].

Loosen the drain (Item 1) [D] at the bottom of the filter element to drain the water from the filter.

Open the shut–off valve [A].

D

See the SERVICE SCHEDULE Page 27 for the service interval when to replace the fuel filter.

2

Clean the area around the fuel filter. Close the shut–off valve [A].

Loosen the fuel filter bolt (Item 2) [D].

Remove the water trap and fuel filter [D].

Replace the seals as needed.

Install the new filter element and water trap.

1

Tighten the fuel filter bolt. Open the shut–off valve [A].

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P–00774

443B Bobcat Loader Operation & Maintenance Manual

Dealer Copy -- Not for Resale

Use a clean, approved safety container to add fuel of the correct specifications.

FUEL SYSTEM (Cont’d)

A

Removing Air From The Fuel System

1

After replacing of the fuel filter element or when the fuel tank has run out of fuel, the air must be removed from the fuel system before starting the engine.

Open the rear door. Open the vent plug (Item 1) [A] on the top of the fuel filter.

Operate the hand pump (Item 1) [B] through the hole in the left side of the operator’s cab until fuel flows from the vent plug with no air bubbles.

Close the vent plug on the top of the fuel filter.

P–00774

Operate the hand pump (Item 1) [B] until it feels solid.

B

Put the engine stop control in the operating position.

Put the engine speed control at 1/2 position of full speed position.

After repeating the air removal procedure and the engine still does not start after 30 seconds of cranking, then do the following: Raise the operator cab. (See Page 29 for the correct procedure.)

Open the valve (Item 1) [C] at the fuel injection pump.

Dealer Copy -- Not for Resale

1

Start the engine. If the engine does not start after 30 seconds of cranking, repeat the removing air procedure.

P–00764

Operate the hand pump (Item 1) [B] until the hand pump feels solid.

Close the valve (Item 1) [C].

C 1

Lower the operator cab. (See Page 29 for the correct procedure.)

Always clean up spilled fuel or oil. Keep heat, flames, sparks or lighted tobacco away from fuel and oil. Failure to use care around combustibles can cause explosion or fire which can result in injury or death.

P–00762

W–2103–1285

Close the rear door.

Start the engine.

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ENGINE LUBRICATION SYSTEM

A

Check the oil level each day.

To check the oil level, stop the engine and open the rear door [A].

Remove the dipstick, wipe the dipstick, insert the dipstick again and recheck the oil level [A].

Keep the oil level between the marks of the dipstick. Use a good quality motor oil that has the correct API Service Classification of CC, CD or CE. (See the Oil Chart.)

Replacing Oil And Filter

B–06147

See the SERVICE SCHEDULE Page 27 for the service interval for replacing the engine oil and filter.

Use the following procedure to replace the oil and filter:

B

1. Run the engine until it is at operating temperature.

Stop the engine.

2

3. Remove the filter (Item 2) [B].

4. Clean the filter housing surface. Put clean oil on the gasket of the new filter. Install the filter and hand tighten.

1

5. Remove the oil filter cap [C].

Use a good quality motor oil that meets API Service Classification of CC, CD or CE. (See Oil Chart.)

B–06144

C

RECOMMENDED SAE VISCOSITY NUMBER (LUBRICATION OILS FOR ENGINE CRANKCASE)

C°–34 –29

–23 –18

–13

–7

–1

+4

+10 +15

+21

+27 +32 +38

+43

+49

+54 +60

SAE 40 or 20W–50

SAE 10W–30

SAE 15W–40

SAE 5W–30 SAE 30W

B–06148 SAE 20W–20

SAE 10W

F°–30 –20

–10

0

+10

+20 +30

+40 +50 +60

+70

+80 +90 +100 +110 +120 +130 +140

TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE (DIESEL: USE API CLASSIFICATION CC, CD or CE) Add the correct amount of oil [4 qts. (3,8 L)] to the engine [C] (See the Oil Chart for the correct oil).

Install the oil fill cap and tighten.

Start the engine and let it run for several minutes. Stop the engine. Check for leaks at the filter. Check the oil level.

Add oil as needed. DO NOT overfill the crankcase.

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Dealer Copy -- Not for Resale

2. Open the rear door and remove the cap (Item 1) [B] from the end of the hose and drain the oil into a container.

COOLANT SYSTEM

A

Checking The Coolant Level The cooling system recovery tank is located on the right upright in the engine compartment [A].

Check the cooling system every day to prevent over–heating, loss of performance or engine damage.

Check the coolant level, when the engine is cool. The recovery tank must be 1/3 full. Add coolant to the recovery tank when the coolant level is low [A].

B–06150

B

Wear safety glasses to prevent eye injury when any of the following conditions exist:

W–2019–1285

Check and clean the loader upright frame (both sides) as needed.

Removing The Coolant

Dealer Copy -- Not for Resale

• When fluids are under pressure.

• Flying debris or loose material is present.

• Engine is running.

• Tools are being used.

B–06393

C Do not remove radiator cap when the engine is hot. You can be seriously burned.

W–2070–1285

The coolant drain valve is on the front side of the engine block [B].

To remove the coolant from the cooling system, use the following procedure: Raise the operator cab. (See Page 29 for the correct procedure.)

Connect a hose or a funnel to the valve to keep the coolant from getting into the engine compartment.

B–06185

D

Remove the radiator cap [C].

Turn the valve lever so the lever is toward the outlet of the valve [D].

To fill the coolant system, use the following procedure: Close the drain valve [B].

Fill the radiator with pre–mixed 50% anti–freeze and 50% water.

Install the radiator cap.

Fill the coolant recovery tank to the 1/3 mark.

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443B Bobcat Loader Operation & Maintenance Manual

ALTERNATOR BELT

A

Adjustment Stop the engine and open the rear door.

Loosen the three adjustment bolts (Item 1) [A].

1 B–06112

Move the alternator bracket to the rear of the loader to set the belt tension at 1/4 inch (6,35 mm) movement [B].

B

B–06143

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Dealer Copy -- Not for Resale

Tighten the three adjustment bolts.

ELECTRICAL SYSTEM

A

Description The loader has a 12 volt, negative ground alternator charging system.

If the fuse in the dash panel become damaged, replace it with the same type and size fuse.

Electrical System Service The battery cables must be clean and tight. Remove any acid or corrosion from the battery and cables with a baking soda and water solution. Cover the terminals of the battery with Melroe Battery Saver (P/N 886398) to prevent corrosion [A].

P–09588

Install the terminal covers.

Batteries contain acid which burns eyes and skin on contact. Wear goggles, protective clothing and rubber gloves to keep acid off body.

Damage to the alternator can occur if: • Engine is operated with battery cables disconnected.

• Battery cables are connected when using a fast charger or when welding on the loader (Remove both cables from the battery).

• Extra battery cables (booster cables) are connected wrong.

In case of acid contact, wash immediately with water. In case of eye contact get prompt medical attention and wash eye with clean, cool water for at least 15 minutes.

If electrolyte is taken internally drink large quantities of water or milk! DO NOT induce vomiting. Get prompt medical attention.

I–2023–1285

W–2065–1296

If it is necessary to use an extra battery to start the engine, BE CAREFUL! There must be one person in the operator’s seat and one person to connect and disconnect the battery cables.

The ignition must be in the OFF position.

The battery must be 12 volt.

Connect the end of the first cable to the positive terminal (+) of the booster battery. Connect the other end of the same cable to the loader battery positive (+) terminal [B].

Connect the end of the second cable to the negative terminal (–) of the booster battery. Connect the other end of second cable to the engine [B].

Keep the cables away from moving parts.

Keep arcs, sparks, flames and lighted tobacco away from batteries. When jumping from booster battery make final connection (negative) at engine frame.

Do not jump start or charge a frozen or damaged battery. Warm battery to 60°F. (16°C.) before connecting to a charger. Unplug charger before connecting or disconnecting cables to battery.

Never lean over battery while boosting, testing or charging.

Dealer Copy -- Not for Resale

Using A Booster Battery (Jump Starting)

Battery gas can explode and cause serious injury.

W–2066–1296

B

Start the engine.

After the engine has started, remove the ground cable connected to the engine first.

Remove the cable connected to the loader battery.

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ELECTRICAL SYSTEM (Cont’d)

A

Battery Removal And Installation

2

Batteries contain acid which burns eyes and skin on contact. Wear goggles, protective clothing and rubber gloves to keep acid off body.

1

P–00775

In case of acid contact, wash immediately with water. In case of eye contact get prompt medical attention and wash eye with clean, cool water for at least 15 minutes.

B

If electrolyte is taken internally drink large quantities of water or milk! DO NOT induce vomiting. Get prompt medical attention.

W–2065–1296

Loosen the nut (Item 1) [A] below the hydraulic fill tube.

Move the tube away from the battery.

Remove the battery holddown clamp (Item 2) [A].

P–00776

Lift rear of the battery to remove the battery from the loader [B].

C

Always clean the terminals and cable ends when installing a new battery [C].

When installing the battery in the loader, do not touch any metal parts with the battery terminal posts.

Connect and tighten the battery cables. Connect the negative (–) cable last to prevent sparks.

P–09590

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443B Bobcat Loader Operation & Maintenance Manual

Dealer Copy -- Not for Resale

Disconnect the positive (+) battery cable [A].

SPARK ARRESTOR MUFFLER See the SERVICE SCHEDULE Page 27 for the correct service interval.

A

Stop engine and allow the muffler to cool before cleaning the spark chamber. Wear safety goggles. Failure to obey can cause serious injury.

W–2011–1285

B–06146

When an engine is running in an enclosed area, fresh air must be added to avoid concentration of exhaust fumes. If the engine is stationary, vent the exhaust outside.

Exhaust fumes contain odorless, invisible gases which can kill without warning.

This loader is factory equipped with a U.S.D.A. Forestry Service approved spark arrestor muffler. It is necessary to do maintenance on this spark arrestor muffler to keep it in working condition. The spark arrestor muffler must be serviced by dumping the spark chamber every 100 hours of operation.

Stop the engine.

Open the rear door.

Remove the plug at the bottom of the muffler [A].

If this machine is operated on flammable forest, brush or grass covered land, it must be equipped with a spark arrestor attached to the exhaust system and maintained in working order. Failure to do so will be in violation of California State Law, Section 4442 PRC.

Never use machine in atmosphere with explosive dust or gases or where exhaust can contact flammable material. Failure to obey warnings can cause injury or death.

Make reference to local laws and regulations for spark arrestor requirements.

W–2068–1285

I–2022–0595

Dealer Copy -- Not for Resale

W–2050–1285

Hold a block of wood over the outlet of the muffler.

Start the engine and run it for about 10 seconds.

Stop the engine and install the plug.

Close the rear door.

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443B Bobcat Loader Operation & Maintenance Manual

HYDRAULIC/HYDROSTATIC SYSTEM

A

Diesel fuel or hydraulic fluid under pressure can penetrate skin or eyes causing serious injury. Fluid leaks under pressure may not be visible. Use a piece of cardboard or wood to find leaks. Do not use your bare hand. Wear safety goggles. If fluid enters skin or eyes, get immediate medical attention.

B–06596

W–2050–1285

The hydrostatic pumps are driven by a belt from the engine [B]. The gear type hydraulic pump is driven (internally by the hydrostatic pumps.) The hydraulic pump supplies fluid to the lift, tilt cylinders and the auxiliary hydraulics.

B

A hydraulic filter element is installed on the right side of the loader under the operator cab [B]. This filter is used to clean the fluid in the hydrostatic transmissions.

The location of the oil cooler is behind the rear door under the radiator. The oil cooler is used for cooling the fluid before it returns to the gear pump.

P–00752

C

Checking And Adding Fluid To check the fluid in the reservoir, use the following procedure: Put the Bobcat loader on a level surface. Lower the lift arms and tilt the Bob–Tach fully backward. Stop the engine.

Open the rear door.

Remove the dipstick, wipe the dipstick, insert the dipstick and recheck the fluid level [C].

B–06145

If the fluid level is not at the top mark, add the correct fluid to the reservoir until the fluid level is at the top mark on the dipstick [D]. Install the dipstick.

D

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Fluid also goes from the control valve to the port block to the hydrostatic pumps to provide charge pressure and cooling.

HYDRAULIC/HYDROSTATIC SYSTEM (Cont’d)

A

Hydraulic Filter Element Replacement See the SERVICE SCHEDULE Page 27 for the correct service interval.

1

Stop the engine. Raise the operator cab. (See Page 29 for the correct procedure.)

Clean the area around the filter housing.

Remove the plug (Item 1) [A] (if equipped) from the port block. Located on the outside of the loader on the right side. This plug is removed so the fluid will drain from the filter element.

B–06104

Remove the filter element.

Clean the surface of the filter housing.

Install the plug.Install the filter element and hand tighten only.

B

Lower the operator cab. Operate the loader and check for leaks. Check the fluid reservoir and add fluid as needed.

See the SERVICE SCHEDULE Page 27 for the correct service interval.

Open the rear door. Remove the fill cap/dipstick.

Remove the nut which fasten the reservoir fill tube to the loader frame.

Loosen the clamp and turn the fill tube down to drain the fluid from the reservoir [B].

After the fluid is removed, put the fill tube in the correct position, tighten the clamp and the holddown bolt.

Raise the operator cab. (See Page 29 for the correct procedure.)

Dealer Copy -- Not for Resale

Removing The Hydraulic/Hydrostatic Fluid

P–00785

C

Remove the hydraulic filter element and install a new filter element.

Add hydraulic/hydrostatic fluid to the reservoir. DO NOT fill above the top mark on the dipstick.

FINAL DRIVE TRANSMISSION (CHAINCASE) The chaincase contains the final drive sprockets and the chains. The chaincase is filled with the same type of fluid as the hydraulic/hydrostatic system and is used for chain lubrication. (See SPECIFICATIONS, Page 76 for the correct fluid.)

B–06105

To check the chaincase fluid level, use the following procedure: Put the Bobcat loader on a level surface.

Lower the lift arms and stop the engine.

Remove the plug at the front of the transmission housing (Item 1) [C].

Add fluid through the check plug hole until the fluid flows from the hole. Install and tighten the plug.

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443B Bobcat Loader Operation & Maintenance Manual

TIRE MAINTENANCE

A

Wheel Nuts See the SERVICE SCHEDULE Page 27 for the service interval to check the wheel nuts. The correct torque is 40–45 ft.–lbs. (54–61 Nm) torque [A].

Tire Rotation Check the tires regularly for wear, damage and pressure.

(See Specifications, Page 76 for the correct pressure.)

Rear tires usually wear faster than front tires. To keep tire wear even, move the front tires to the rear and rear tires to the front [A].

C–01965

It is important to keep the same size tires on each side of the loader to avoid excessive wear. If different sizes are used, each tire will be turning at a different speed and cause excessive wear. The tread bars of all the tires must face the same direction.

Dealer Copy -- Not for Resale

Recommended tire pressure must be maintained to avoid excessive wire wear and loss of stability and handling capability. Check for the correct pressure before operating the loader.

Tire Inflation

Do not inflate tires above specified pressure.

Failure to use correct tire mounting procedure can cause an explosion which can result in injury or death.

W–2078–1285

Tires are to be repaired only by an authorized person using the proper procedures and safety equipment. Tires and rims must always be checked for correct size before mounting. Check rim and tire bead for damage.

The rim flange must be cleaned and free of rust. The tire bead and rim flange must be lubricated with a rubber lubricant before mounting the tire, avoid excess pressure which can rupture the tire and cause serious injury or death. During inflation of the tire, check the tire pressure frequently to avoid over–inflation.

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443B Bobcat Loader Operation & Maintenance Manual

LUBRICATION OF THE BOBCAT LOADER Lubricate the Bobcat loader as specified in the SERVICE SCHEDULE Page 27 for the best performance of the loader [A].

A

HYDRAULIC RESERVOIR

CHAINCASE

GREASE

Always use a good quality lithium based multi–purpose grease when you lubricate the loader. Apply the lubricant until the extra grease shows.

Lubricate the following locations on the loader: GREASE COOLANT TRANSMISSION OIL FILTER 6567875 Raise the operator cab. (See Page 29 for correct procedure.)

B

Dealer Copy -- Not for Resale

Grease the pivot bearings [B] & [C].

P–00758

C

P–00756

Add oil or grease as needed to the steering control shaft [D].

D

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BOB–TACH (Optional)

A

Check the Bob–Tach for wear or damage.

Check for free movement of the wedges and the Bob–Tach lever.

1

Clean the Bob–Tach to keep the lever in good working condition.

Push the Bob–Tach lever (Item 1) [A] down into locked position.

P–00778

B

B–06197

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The wedges must extend far enough to engage into the holes in the attachment [B]. Replace wedges that are bent or broken.

PIVOT PINS All pivot pins, lift arms, Bob–Tach and cylinders have a large pin held in position with lockbolts (Item 1) [A]. Check that the lockbolts are tightened to 8–10 ft.–lbs. (11–13 Nm) torque. Do Not overtighten.

A

1 B–06250

BRAKE PEDAL ADJUSTMENT

B

AVOID INJURY OR DEATH

1/4’’ (6,35 mm)

Dealer Copy -- Not for Resale

1

Before you leave the operator’s seat: • Lower the lift arms, put the attachment flat on the ground.

• Stop the engine.

• Engage the parking brake.

• Raise seat bar, move pedals until both locked.

B–06209

W–2045–1086

To adjust the parking brake, use the following procedure: There must be 1/4 inch (6,35 mm) of movement under the bottom edge (heel) of the brake pedal [B].

Turn the nut on the end of the linkage rod (Item 1) [B]. The brake pucks must make contact with the brake discs when the pedal is moved 1/4 inch (6,35 mm), but not fully engaged.

NOTE: If the parking brake is too loose after adjustment is done, the loader must be returned to the dealer for further adjustment.

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SEAT BAR RESTRAINT SYSTEM 443BOperation&Manual#6722481–PreventiveMaintenanceSection

The seat bar system has a pivoting seat bar with arm rests and has spring loaded interlocks for the lift and tilt control pedals. The operator controls the use of the seat bar. The seat bar in the down position helps to keep the operator in the seat, also the interlocks require the operator to lower the seat bar in order to operate the foot pedal controls. When the seat bar is up, the lift and tilt pedals are locked when returned to neutral position.

A

Clean & Lubricate

MC–01781

AVOID INJURY OR DEATH The seat bar system must lock the lift and tilt control pedals in neutral when the seat bar is up. Service the system if pedals do not lock correctly.

B

W–2105–1285

Sit in the seat and fasten the seat belt. Engage the parking brake. Pull the seat bar all the way down. Start the engine. Operate each foot pedal to check both the lift and tilt functions. Raise the lift ams until the bucket is about 2 feet (600 mm) off the ground.

Raise the seat bar. Try to move each foot pedal. Pedals must be firmly locked in neutral position. There must be no motion of the lift arms or tilt (bucket) when the pedals are pushed.

Clean & Lubricate B–07387

Pull the seat bar down, lower the lift arms and place the bucket flat on the ground. Stop the engine. Raise the seat bar and operate the foot pedals to be sure that the pedals are firmly locked in the neutral position. Un–buckle the seat belt.

Seat Bar Maintenance Clean any debris or dirt from the moving parts [A] & [B].

Inspect the linkage bolts and nuts for tightness. The correct torque is 25–28 ft.–lbs. (34–38 Nm).

Use a general purpose grease to lubricate the seat bar pivot points on each side of the cab [A]. If the seat bar system does not function correctly, check for free movement of each linkage part. Check for excessive wear. Adjust pedal control linkage. Replace parts that are worn or damaged. Use only genuine Melroe replacement parts.

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Seat Bar Inspection

TROUBLESHOOTING TROUBLESHOOTING THE DRIVE SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . 51 TROUBLESHOOTING THE ENGINE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49

TROUBLE– SHOOTING

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TROUBLESHOOTING THE HYDRAULIC SYSTEM . . . . . . . . . . . . . . . . . . . 50

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TROUBLESHOOTING The following information identifies problems which can occur most often. Service procedures for correcting loader problems can be found in this manual on the pages indicated.

Instructions are necessary before operating or servicing machine.

Read and understand the Operation & Maintenance Manual, Handbook and signs (decals) on machine. Follow warnings and instructions in the manuals when making repairs, adjustments or servicing. Check for correct function after adjustments, repairs or service. Untrained operators and failure to follow instructions can cause injury or death.

W–2003–0199

Engine won’t turn over with starter.

Engine turns with starter, but is difficult to start.

Engine has little power or runs rough.

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CAUSE

CORRECTION

PAGE

Battery has low charge.

Charge battery and find cause of charge to the battery.

37

Cables loose or dirty.

Clean and tighten cables.

38

Damaged starter, solenoid or wiring.

Check starting circuit. repairs as needed.

Wrong starting procedure.

Use correct starting procedure.

12

‘‘Preheat” not working.

Check and repair.

D/S

Auxiliary control lever is in ‘‘detent”.

Take lever our of ‘‘detent”. Install lockbolts when not using auxiliary control.

7

No fuel in tank.

Add fuel.

32

Vent in fuel filter cap is plugged.

Clean the vent.

D/S

Dirt or water in fuel system.

Make repairs as needed.

32

Defective injection pump.

Make repairs as needed.

D/S

Fuel filter is dirty.

Install new filter.

32

Hole in fuel line.

Make repairs as needed.

D/S

Throttle lever is pulled backward.

Move lever forward.

13

Faulty injectors.

Check and make repairs as needed.

D/S

Wrong oil in engine.

See Oil Specifications.

76

Engine has lost compression.

Recondition the engine.

D/S

Engine has overheated.

See Coolant System.

D/S

Poor fuel quality.

Use fresh, good quality fuel.

32

Defective injection system.

Make repairs as needed.

D/S

Dirt, water or air in fuel system.

Clean and make repairs as needed.

32

–49–

Make

D/S

Dealer Copy -- Not for Resale

PROBLEM

443B Bobcat Loader Operation & Maintenance Manual

TROUBLESHOOTING THE ENGINE (Cont’d) CAUSE

Engine has little power or runs rough (Cont’d).

Engine overheats.

CORRECTION

PAGE

Engine is hot.

See Coolant System.

35

Dirty air cleaner.

Install new air cleaner.

30

Engine has lost compression.

Recondition the engine.

D/S

Cooling system is dirty. Air flow restricted.

Clean cooling system. Check for debris on radiator.

35

Radiator is low on coolant.

Fill as needed.

35

Blower shrouding damaged or missing.

Check shrouding.

D/S

Engine is overloaded.

Run at full throttle.

13

TROUBLESHOOTING THE HYDRAULIC SYSTEM PROBLEM

CORRECTION

PAGE

No hydraulic oil.

Check oil level, and add as needed.

40

Pedals are disconnected.

Check linkage, and repair as needed.

D/S

Relief valve is damaged.

Replace the relief valve.

D/S

Hydraulic pump is damaged.

Check pump and replace if damaged.

D/S

Hydraulic oil is too thick.

Let machine warm up.

7

Hydraulic action is rough.

Hydraulic oil level is low.

Check oil level, and add as needed.

40

Hydraulic action is slow.

Pedal is hitting floor or dirt under pedal.

Check adjustment. Remove dirt.

D/S

Cylinders leak internally.

Check condition of cylinders and make repair.

D/S

Hydraulic pump is damaged or worn.

Check pump and replace as necessary.

D/S

Control valve is damaged.

Check valve and replace as necessary.

D/S

Hydraulic oil is too thick.

Let machine warm up.

7

Damage to cylinder rods or seals.

Make repair of cylinders.

D/S

No hydraulic action.

Hydraulic cylinders leak oil.

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PROBLEM

TROUBLESHOOTING THE DRIVE SYSTEM CAUSE

CORRECTION

PAGE 40

Hydraulic oil is low.

Check oil necessary.

10 micron filter is plugged.

Install new filter.

41

Damaged vane pump.

Check condition of pump and replace if bad.

D/S

Hydrostatic system is damaged.

Check hydrostatic system.

D/S

No drive on one side.

Control linkage is disconnected.

Repair linkage.

D/S

Machine pulls to one side.

Hydrostatic system is damaged.

Check hydrostatic system and make repair as needed.

D/S

Wrong tire pressure.

Check all pressure.

42

Steering linkage interference.

Check steering linkage adjust as necessary.

and

D/S

Damaged hydrostatic system.

Check system and make repair.

D/S

Adjust steering linkage.

D/S

Check oil level and add as necessary.

40

Clean cooling system. Check for debris on radiator.

35

Low charge pressure (transmission light on).

Check bypass valve.

D/S

Auxiliary control in detent.

Take out of detent.

7

Bobcat is overloaded.

Use correct size attachment.

15

Hydrostatic transmission defect.

Check system and make repair.

D/S

Out of adjustment.

Make adjustments as needed.

4

No drive on both sides.

Machine moves when levers are in neutral.

Steering linkage adjustment.

System is overheating.

out

Hydraulic oil level is low.

Cooling system is dirty. restricted.

Parking brake will not hold.

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Air

level,

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for

as

correct

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443BOperation&Manual#6722481–TroubleshootingSection

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MAJOR PARTS BRAKES, CHAINCASE & AXLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57 ENGINE & ATTACHING PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63 ENGINE ELECTRICAL SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62 HYDRAULIC SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58 HYDROSTATIC SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59 MAIN FRAME . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55 PANELS, SEAT, SEAT BAR & FUEL SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . 56 ROPS ELECTRICAL SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61

MAJOR PARTS

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STEERING CONTROLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60

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E–01473

MAIN FRAME

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Ref.

Description

Ref.

Description

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2.

3.

4.

ROPS Guard Bob–Tach (Optional) Lift Arms Main Frame

5.

6.

7.

8.

Cover Wheel & Tire Chaincase Rear Door

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PANELS, SEAT, SEAT BAR & FUEL SYSTEM Ref.

Description

Ref.

Description

Ref.

Description

1.

2.

3.

4.

5.

Shield Boot Seat Mount Seat Bar

6.

7.

8.

9.

10.

Linkage Spring Pedal Tank Filter

11.

12.

13.

14.

15.

Fuel Pump Valve Primer Pump Mount Gauge

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BRAKES, CHAINCASE & AXLE Ref.

Description

Ref.

Description

Ref.

Description

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2.

3.

4.

5.

6.

7.

Pedal Mount Boot Cover Rod Plate Lever

8.

9.

10.

11.

12.

13.

14.

Pad Shim Gasket Disc Cover Sprocket Chain

15.

16.

17.

18.

19.

20.

Sprocket Hydrostatic Motor Axle Seal, Axle Bearing (Cone) Bearing (Cup)

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HYDRAULIC SYSTEM Ref.

Description

Ref.

Description

Ref.

Description

1.

2.

3.

4.

5.

Lift Cylinder Valve Tube Hose Tube

6.

7.

8.

9.

10.

Cover Hose Tilt Cylinder Hose Tube

11.

12.

13.

14.

15.

Tube Tube Pedal Link Valve

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E–01485 E–01498

15

HYDROSTATIC SYSTEM Ref.

Description

Ref.

Description

Ref.

Description

1.

2.

3.

4.

5.

6.

7.

8.

Dipstick Tank Tube Hose Valve Hose Hose Relief Valve

9.

10.

11.

12.

13.

14.

15.

16.

Oil Cooler Hose Filter Block Tube Pump Hose Hose

17.

18.

19.

20.

21.

22.

23.

Hose Motor Hose Hose Pulley Pump Mount

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5 6

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7 8

7

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STEERING CONTROLS Ref.

Description

Ref.

Description

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2.

3.

4.

5.

Lever Shaft Lever Bearing Mount

6.

7.

8.

9.

10.

Guide Spring Link Lever Pump

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3

9

E–01488

ROPS ELECTRICAL SYSTEM

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Description

Ref.

Description

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3.

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Harness Ignition Switch Fuse Holder Bulb Left Panel Right Panel

7.

8.

9.

10.

Hourmeter Voltmeter Engine Temperature Gauge Engine Warning Light & Transmission Warning Light

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8

5

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10 9 10

E–01504

ENGINE ELECTRICAL SYSTEM Ref.

Description

Ref.

Description

1.

2.

3.

4.

5.

6.

Harness Harness Hyd. Temp. Switch Hyd. Press. Switch Starter Cable

7.

8.

9.

10.

11.

12.

Battery Cable Alternator Solenoid Eng. Temp. Switch Eng. Oil Press. Switch

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ENGINE & ATTACHING PARTS Ref.

Description

Ref.

Description

Ref.

Description

Ref.

Description

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2.

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4.

5.

6.

7.

8.

Housing Mount Radiator Tank Muffler Spring Engine Air Cleaner

9.

10.

11.

12.

13.

14.

15.

16.

Mount Pulley Belt Flywheel Alternator Belt Bracket Mount

17.

18.

19.

20.

21.

22.

23.

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Mount Starter Mount Pulley Belt Housing Blower Wheel Hose

25.

26.

27.

28.

29.

30.

Adapter Rod Spring Grip Lever Cable

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443BOperation&Manual#6722481–MajorPartsSection

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MACHINE SIGN TRANSLATIONS IMPORTANT (6560573) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67 WARNING (6579511) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68 SERVICE SCHEUDLE (6567875) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69 WARNING (6579510) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71

Dealer Copy -- Not for Resale

WARNING (6579528, 6579639, 6579509) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72

MACHINE SIGN TRANSLATIONS

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IMPORTANTE (SPANISH) ESTA MAQUINA ESTA EQUIPADA POR LA FABRICA CON UN AMORTIGUADOR DE CHISPAS DEL SILENCIADOR, APROBADO POR EL SERVICIO DE SILVICULTURA DEL U.S.D.A. (DEPARTMENTO DE AGRICULTURA DE LOS ESTADOS UNIDOS).

ES NECESARIO LIMPIAR ESTE AMORTIGUADOR DE CHISPAS DEL SILENCIADOR PARA MANTENERLO EN BUEN ESTADO. HAY QUE DARLE SERVICIO AL AMORTIGUADOR, VACIANDO LA CAMARA DE CHISPAS CADA 100 HORAS DE FUNCIONAMIENTO.

REFIERASE A LAS LEYES Y REGULACIONES LOCALES EN CUANTO A LOS REQUISITOS DEL AMORTIGUADOR DE CHISPAS.

IMPORTANT (FRENCH) CETTE CHARGEUSE EST EQUIPPEE A LA SORTIE DE L’USINE D’UN SILENCIEUX PARA–ETINCELLES APPROUVE PAR LE SERVICE DES EAUX ET FORETS DES ETATS–UNIS. IL EST INDISPENSABLE D’EFFECTUER UN ENTRETIEN REGULIER DE CE PARE–ETINCELLES AFIN DE LE GARDER EN BON ETAT DE MARCHE. L’ENTRETIEN CONSISTE A VIDER LA CHAMBRE A ETINCELLES TOUTES LES 100 HEURES DE MARCHE.

Dealer Copy -- Not for Resale

SI ESTA MAQUINA ESTA DESTINADA PARA TRABAJAR EN BOSQUES, MATORRALES O EN PASTOS QUE PUEDAN INCENDIARSE, ENTONCES TIENE QUE ESTAR EQUIPADA CON UN AMORTIGUADOR DE CHISPAS EN EL SISTEMA DEL ESCAPE Y TIENE QUE MANTENERSE EN PERFECTAS CONDICIONES DE TRABAJO. ES NO HACER ESTO CONSTITUYE UNA INFRACCION DE LA LEY ESTATAL DE CALIFORNIA, SECCION 4442, PRC.

SI CET ENGIN EST UTILISE SUR UN TERRAIN COUVERT D’ARBRES, DE BROUSSAILLES, OU D’HERBAGES INFLAMMABLES, IL FAUT INSTALLER LE PARE–ETINCELLES ET LE GARDER EN BON ETAT DE MARCHE. CONSULTER LES APPLICABLES.

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REGLEMENTATIONS

LOCALES

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443B Bobcat Loader Operation & Maintenance Manual

ADVERTENCIA (SPANISH) EVITE HERIDAS O LA MUERTE

• Mantenga le puerta cerrada excepto para dar servicio.

• Mantenga el motor limpio y que no tenga material inflamable.

• Mantenga el cuerpo. objetos sueltos y la ropa lejos de los conductores eléctricos, piezas móviles, piezas calientes y del escape.

• No use el cargador en lugares donde

hay polvo o gases explosivos o materiales inflamables cerca al escape.

• Todos los gases del escape pueden

• No use nunca éter o líquido del arranque en los motores

• Les liquides sous pression peuvent pénétrer au travers de

• Escapes de líquido bajo presión pueden penetrat en la

• L’acide des batteries provoque de graves brûlures, porter

• El ácido de la batería puede causar quemaduras severas,

• Les batteries dégagent des gaz inflammables et

de diesel que tienen tapones encendedores. Use solamente las ayudas para el arranque que sean aprobados por el fabricante del motor.

piel y causar heridas graves. Se requiere atención médica inmediata. Use gafas. Use cartón para revisar si hay fugas. use gafas. Si el ácido hace contacto con los ojos, la piel o la ropa, lávelos bién con agua. Si el contactor fuel en los ojos, lávelo bién y vaya al médico.

• Las baterias producen gas inflammable y explosivo.

la peau et causer de graves blessures. Consulter immédiatement un médecin Porter des lunettes de sécurité. Utiliser du carton pour repérer les fuites. des lunettes de sécurité. S’il entre en contact avec les yeux, la peau ou les vêtements, rincer généreusement à l’eau. Pour les yeux, appeler un médecin. explosifs. Tenir les arcs électriques les étincelles, les flammes et las cigarettes allumées à l’écart.

• En cas de démarrage par pontage, effectuer le dernier

Mantenga lejos, arcos, chispas, llamas y tabaco encendido.

branchement (Câble négatif) au moteur (jamais à la batterie). Pour débrancher, déconnecter d’abord le câble négatif du moteur.

• Para arranque con batería auxiliar, conecte de último el

• Ne jamais utiliser d’éther ou de liquide de démarrage sur

cable negativo al motor del cargador (nunca la batería).

Despues de hacer el arranque con cables, quite peimero la conección negativa del motor.

un moteur diesel avec des bougies de préchauffage.

N’employer que les aides au démarrage approuvées par le fabricant.

AVERTISSEMENT (FRENCH) EVITER LES BLESSURES, VOIRE LA MORT

• Maintenir la porte arrière fermée, sauf pour les entretiens.

• Débarasser le moteur de toute matière inflammable.

• Maintenir le corps, les objets non attachés et les vêtements à l’écart des contacts électriques, des pièces mobiles et brûlantes et de l’échappement.

• Ne pas utiliser la machine dans un endroit chargé de poussières ou de gaz explosifs, et où l’échappement risque de toucher des matériaux inflammables.

• Les gaz d’échappement peuvent être mortels. Toujours aérer.

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matar. Ventile siempre el lugar de trabajo.

CADA 10 HORAS 1. Aceite del Motor–Verifique el nivel–no lo llene demasiado (Consulte el Manual del Operario para ver cual fluido recominenda).

2. Filtro del Aire del Motor–(Vacie la tapa recolectora de polvo y cambie el elemento si es necesario).

3. Sistema de Enfriamiento del Motor–Limpiar la basura de las aletas de enfriamiento de la guardera y del enrejado. Verifique en frio el nivel del líquido enfriador, agregue etilenglicol y agua en las cantidades necesarias para obtener una proporción de 50% a 50% de cada uno.

4. Verifique las correas del ventilador y de la bomba para asegurase qu están en buenas condiciones y que la tensión está bién.

5. Brazos de Elecación y Puntos de Pivote del Cilindro – Lubríquelos con grasa de base be litio para uso multiple.

6. Neumáticos – Verifique la persión de aire.

FLOTATION – 35 PSI (241 kPa) STANDARD Y CLASIFICACION DE 8 PLIEGOS – 50 PSI (340 kPa), 5.70 x 12 – 40 PSI (275 kPa). Verifique que no tengan cortadas.

7. Sistema de Aire del Motor – Verifique que no haya escapes ni componentes dañados.

8. En General – Verifique que no haya piezas ni sueltas ni rotas, qu no estén dañados ni el cinturón de seguridad ni la cabina del operador. Verifique tembién el funcionamiento de los instrumentos, que no haya tuercas sueltas en las quedas, escapes de aceite, etc.

9. Filtro del Combustible – Purgue el agua atrapada (solamente para diesel).

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PROGRAMA DE SERVICIO (SPANISH)

CADA 50 HORAS 1. Aceite del Motor – Drenarlo mientras está caliente y cambiar el filtro (en las cargadoras 440 solamente se cambia el aceite cada 25 horas). consulte el Manual del Operador para ver cual fluído recomendado.

2. Fluido Hidráulico – Verifique el nivel del fluído.

Consulte el Manual del Operador para ver vual fluído recomendado.

3. Caja de la Cadena – Verifique el nivel del fluído.

Consulte el Manual del Operador para ver cual fluído recomendado.

4. Batería – Verifique su condición.

5. Controles y Frenos – Verifique el funcionamiento.

Hacer ajustes si es necesario.

CADA 100 HORAS 1. Sistema de Encendido – Verificar las bujias, los platinos y la sincronización–cambie las piezas defectuosas (solamente para gasolina).

2. Silenciador con Amortiguador de Chispas – Vasie la cámara de chispas.

3. Sistema Hidráulico – Cambie el filtro – modelos 440, 540.

CADA 250 HORAS 1. Sistema Hydraulico – Cambie el filtro en el model 843.

2. Filttro Final del Combustible – Reemplace el elemento del filtro.

3. Linea Motriz – Engrase la uniones universales con una grasa aprobada según la recomendación del Manual de Servicio.

4. Engrase el pivote de la barra del asiento en cuanto sea necesario.

443B Bobcat Loader Operation & Maintenance Manual

CADA 1000 HORAS 1. Depósito Hidráulico–Drenar el fluído y reemplazarlo.

Consulte el Manual del Operador para ver cual fluído recomendados.

2. Caja de la Cadena–Drene el fluído y reemplazarlo.

Consulte el Manual del Operador para ver cual fluído recomendado.

FILTRO DEL HIDROSTATICO (Modelos 640, 740 y 843) 1. Cambie el filtro cuando se enciendo la luz de aviso del hidrostático. Consulte el Manual del Operador.

PROGRAMME D’ENTRETIEN (FRENCH) TOUTES LES 10 HEURES 1. Huile de moteur–Vérifier le niveau – ne pas remplir à rasbord (conseiller le manuel d’utilisation pour le fluide recommandé).

2. Filtre à air du moteur (vider la capsule à poussiere changer l’élément si nécessaire).

3. Système de refroidissement du moteur – nettoyer les débris de ailettes de refroidissement, coucliers et grilles. – Vérifier le niveau de température de liquide de refroidissement, ajouter 50–50 d’éthylène glycol et eau autant que nécessaire.

4. Vérifier la condition et la tension du ventilateur et des courroies de transmission de la pompe.

5. Levier du chargeur et les points de pivot du cylindre – graisser avec une huile multi–usage à base de lithium.

6. Pneus – vérifier le gonflement: FLOTATION – 35 PSI (241 kPa), STANDARD et 8 PLY – 50 PSI (340 kPa), 5.70 x 12 – 40 PSI (275 kPa); vérifier l’état des pneus (entailles).

7. Système d’aération du moteur – contrôler les fuites et les éléments abimés.

8. Conseils géneraus: vérifier les pièces abimées ou ayant du jeu, centinure de sécurité abimée et cabine de l’utilisateur, instrument de commande, écrous devissés des roues, fuites d’huile, etc.

9. Filtre du carburante – retirer l’eau qui s’y trouve (diesel seulement).

TOUTES LES 50 HEURES 1. Huile de moteur – vider chaud et changer le filtre (huile de remplacement seulement, toutes les 25 heures pour chargeur 440). Voir le manual d’utilisation en ce qui concerne l’huile recommendée.

2. Fluide hydraulique – vérifier le niveau du fluide. Voir le manuel d’utilisation pour le fluide recommendé.

3. Boíte à chaines – vérifier le niveau du fluide.

Consulter le manuel d’utilisation en ce qui concerne le fluide recommendé.

4. Batterie – vérifier l’etat.

5. commandes et freins – vérifier l’etat de marche, régler si nécessaire.

TOUTES LES 250 HEURES 1. Système hydraulique – changer le filtre sur le 843.

2. Dernier filtre à essence – remplacer la pièce du filtre.

3. Arber de transmission – graisser le joint U avec un lubrifiant approivé par le manuel.

4. Graisser le pivot du siège autant que nécesaire.

TOUTES LES 500 HEURES 1. Système hydraulique – remplacer le filtre bronze si le système en est équipé.

2. Premier filtre à essence – nettoyer le récipiente à seidments.

3. Remplacer le bouchon – filtre du réservoir hydraulique.

TOUTES LES 1000 HEURES 1. Réservoir hydraulique – vider le fluide et le remplacer.

Voir manuel d’utilisation pour le fluide recommendé.

2. Boîte à chaînes – vider le fluide et le remplacer par celui conseillé par le manual d’utilisation.

FILTRE HYDROSTATIQUE (pour les 640, 740 et 843) 1. Changer le filtre quand le voyant lumineux relatif au système hydrostatique s’allume. Consulter le manuel d’utilisation pour plus amples informations.

Dealer Copy -- Not for Resale

CADA 500 HORAS 1. Sistema Hidráulico – Cambie el filtro de brone si está equipado con este.

2. Filtro Primario del Combustible – Limpie el cubo de sedimento.

3. Reemplace la tapa del respiradero del depósito hidráulico.

TOUTES LES 100 HEURES 1. Système d’allumage – vérifier les bougies régler l’allumage, remplaer les pièces défectueuses (essence seulement).

2. Pot d’echappement – vider la chambre à étincelles.

3. 440 et 540).

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ATTENTION (FRENCH)

EVITE HERIDAS O LA MUERTE

EVITER LES BLESSURES OU LA MORT

NO USE NUNCA EL CARGADOR SIN LEER LAS INSTRUCCIONES. LEA EL MANUAL DEL OPERATIO, EL MANUAL DE SERVICIO Y LA GIA DEL OPERARIO.

NE JAMAIS SE SERVIR DE LA CHARGEUSE SANS INSTRUCTIONS. LIRE LE MANUEL DE L’OPERATEUR EL D’ENTRETIEN AINSI QUE LE GUIDE D’UTILISATION.

NO VIAJE O DE LA VUELTA CON LOS BRAZOS DE ELEVACION ARRIBA. CARGUE, DESCARGUE Y DE LA VUELTA ESTANDO EN UN SITIO PLANO Y NIVELADO. NO EXCEDA LA CAPACIDAD NOMINAL DE FUNCIONAMIENTO (VEA EL AVISO EN EL CARGADOR).

NE PAS SE DEPLACER NI VIRER AVEC LE BRAS RELEVES. CHARGER, DECHARGER ET VIRER SUR UN SOL PLAT ET HORIZONTAL. NE PAS DEPASSER LE CAPACITE NOMINALE (CONSULTER L’AUTOCOLLANT APPOSE SUR LA CARGEUSE).

USE LA BARRA DEL ASIENTO. ASEGURESE BIEN EL CINTURON DE SEGURIDAD.

UTILISER L’ARCEAU DE SECURITE. ATTACHER SOIGNEUSEMENT LA CEINTURE DE SECURITE.

NUNCA MODIFIQUE EL EQUIPO NI USE ADITAMENTOS QUE NO ESTEN APROBADOS POR LA COMPAÑIA MELROE. MANTENGA LOS PIES EN LOS PEDALES. EN LA PENDIENTES, MANTENGA EL EXTREMO PESADO DE CARGADOR EN POSICION ASCENDENTE. ANTES DE BAJARSE DEL CARGADOR 1. BAJE LOS BRAZOS DE ELEVACION. COLOQUE EL ADITAMENTO BEIN EN EL SUELO. 2. PARE EL MOTOR

NE JAMAIS MODIFIER L’EQUIPEMENT NI SE SERVIR D’ACCESSOIRES QUE NE SONT PAS APPROUVES PAR MELROE COMPANY. MAINTENIR LES PIEDS SUR LES PEDALES. DANS LES PENTES, TOUJOURS MAINTENIR LA PARTIE LA PLUS LOURDE DE LA CHARGEUSE VERS LE HAUT. POUR QUITTER LA CHARGEUSE: 1. ABAISSER LES BRAS DE LEVAGE. POSER L’EQUIPEMENT A PLATE SUR LE SOL. 2. ARRETER LE MOTEUR.

3. PONGA EL FRENO. 4. LEVANTE LA BARRA DEL ASIENTO. MUEVA LOS PEDALES HASTA QUE AMBOS SE TRABEN.

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ADVERTENCIA (SPANISH)

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3. ENCLENCHER LE FREIN DE STATIONNEMENT. 4. RELEVER L’ARCEAU DE SECURITE. DEPLACER LES PEDALES JUSQU’A CE QU’ELLES SOIENTE TOUTES DEUX VERROILLEES. 443B Bobcat Loader Operation & Maintenance Manual

443BOperation&Manual#6722481–MachineSignTranslationsSection

ADVERTENCIA (SPANISH) EVITE HERIDAS O LA MUERTE LLEVE LA CARGA EN POSICION BAJA

AVERTISSEMENT (FRENCH) EVITER DES BLESSURES OU LA MORT TENIR LA CHARGE VERS LE BAS. LE NON RESPECT PEUT ENTRAINER UN BASCULEMENT OU UN RENVERSEMENT DE LA MACHINE, UNE PERTE DE LA CHARGE OU DE VISIBILITE.

PELIGRO (SPANISH) EVITE LA MUERTE

• MANTENGASE RETIRADO DE ESTA AREA CUANDO LOS BRAZOS DE ELEVACION ESTAN ELEVADOS, A MENOS QUE ESTEN TRABADOS POW EL TOPE. • EL MOVER EL PIE DEL PEDAL O FALLA DE UNA PIEZA PUEDEN CAUSAR LA CAIDA DE LOS BRAZOS DE ELEVACION.

DANGER (FRENCH) EVITER LA MORT

• EVITER CETTER ZONE LORSQUE LES BRAS DE LEVAGE RELEVÉS NE SONT PAS ASSURÉS PAR DES ARRETS DE BRAS DE LEVAGE. • UNE PEDALE ACTIONNÉE OU UNE PICE DEFECTUEUSE. PEUT PROVOQUER L’ABAISSEMENT DES BRAS DE LEVAGE.

PELIGRO (SPANISH) EVITE LA MUERTE

• EL FORZAR EL IMPLEMENTO CONTRA EL SUELO HACE QUE LA RUEDDAS DELANTERAS SE ELEVEN.

• NUNCA SE META DEBAJO NI ALCANCE NADA DEBA-

JO DE LOS BRAZOS DE ELEVACION O DEL CILINDRO DE ELEVACION SIN QUE ESTE INSLADO UN TOPE APROBADO EN LOS BRAZOS DE ELEVACION.

DANGER (FRENCH) EVITER LA MORT

• L’ACCESSOIRE PEUT ETRE APPUYE CONTRE LE SOL ET SOULEVER LES ROUES AVANT.

• NE JAMAIS ALLER SOUS NI METTRE LES MAINS SOUS LES BRAS OU LE VERIN DE LEVAGE SANS QU’UN ARRET DE BRAS DE LEVAGE APPROUVE SOIT INSTALLE.

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EL NO OBEDECER ESTA ADVERTENCIA PUEDE CAUSAR LADEAMIENTO O VUELCOS O PERDIDAD DE LA CARGA Y DE LA VISIBILIDAD.

SPECIFICATIONS CAPACITIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76 DRIVE SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76 ELECTRICAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76 ENGINE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75 HYDRAULIC SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76 LOADER DIMENSIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75 OPERATION & PERFORMANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75

Dealer Copy -- Not for Resale

TIRES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76

SPECIFICATIONS

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LOADER SPECIFICATIONS LOADER DIMENSIONS

• Dimensions are given for loader equipped with standard tires and dirt bucket.

Dimensions may vary with other types. All dimensions are shown in inches. Respective metric dimensions are given in millimeters enclosed by parentheses.

• Where applicable, specifications conform to SAE or ISO standards and are subject to change without notice.

‘‘A’’ STD. TIRES – 29.41 (747) FLOTATION – 34.80 (884) ‘‘B’’ STD. TIRES – 35.43 (900) FLOTATION – 43.31 (1100)

Dealer Copy -- Not for Resale

28.3 (719)

This loader was designed without counterweights or ballasts. Changes of structure or weight distribution of the loader can cause changes in control and steering response and can cause failure of the loader parts.

443B

OPERATION & PERFORMANCE Weights Operating Weight . . . . . . . . . . . . . . . . . . .

Rated Operating Capacity . . . . . . . . . . . .

Bucket Capacity . . . . . . . . . . . . . . . . . . . .

2513 lbs. (1140 kg) 700 lbs. (318 kg) 4.91 cu. ft. (0,139 m3)

Travel Speed . . . . . . . . . . . . . . . . . . . . . . . .

Infinitely variable 0–5.2 MPH (8,4 km/hr.)

Controls Vehicle . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Loader Function . . . . . . . . . . . . . . . . . . . .

Engine Main Drive . . . . . . . . . . . . . . . . . . . . . . . . .

Parking Brake . . . . . . . . . . . . . . . . . . . . . .

Direction & speed controlled by two hand levers.

Lift & Tilt Function: Controlled by separate foot pedals.

Auxiliary Function: Controlled by the right steering lever.

Hand lever throttle & key–type starter switch Hydrostatic Mechanical disc, foot operated pedal

ENGINE Make . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Model . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fuel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Horsepower . . . . . . . . . . . . . . . . . . . . . . . .

Maximum Governed RPM (Full Load) . .

Torque . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Number of Cylinders . . . . . . . . . . . . . . . . .

Bore/Stroke . . . . . . . . . . . . . . . . . . . . . . . .

Displacement . . . . . . . . . . . . . . . . . . . . . . .

Cooling System . . . . . . . . . . . . . . . . . . . . .

Lubrication . . . . . . . . . . . . . . . . . . . . . . . . .

Crankcase Ventilation . . . . . . . . . . . . . . . .

Air Cleaner . . . . . . . . . . . . . . . . . . . . . . . . .

High Idle . . . . . . . . . . . . . . . . . . . . . . . . . . .

Low Idle . . . . . . . . . . . . . . . . . . . . . . . . . . .

Kubota D750–B Diesel 15 HP (11,2 kW) @ 3000 RPM 3000 RPM 31.1 ft.–lbs. (42,2 Nm) @ 1800 RPM Three 2.68 (68)/2.76 (70) 46.5 cu.in. (762 cm3) Liquid Pressure System W/Filter External Dry replacement paper element 3200 RPM 1150 RPM

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LOADER SPECIFICATIONS (Cont’d) HYDRAULIC SYSTEM Hydraulic Pump . . . . . . . . . . . . . . . . . . . . .

Pump Capacity . . . . . . . . . . . . . . . . . . . . .

System Main Relief . . . . . . . . . . . . . . . . . .

Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Engine driven gear type 6.8 GPM (25,7 L/min.) @ 3200 RPM 1435–1490 PSI (9894–102773 kPa) at quick couplers 10 micron replaceable cartridge on the port block

Hydraulic Cylinders . . . . . . . . . . . . . . . . .

Doubleacting

Bore Diameter Lift Cylinder (2) . . . . . . . . . . . . . . . . . . . .

Tilt Cylinder (1) . . . . . . . . . . . . . . . . . . . .

Rod Diameter Lift Cylinder (2) . . . . . . . . . . . . . . . . . . . .

Tilt Cylinder (1) . . . . . . . . . . . . . . . . . . . .

Stroke Lift Cylinder (2) . . . . . . . . . . . . . . . . . . . .

Tilt Cylinder (1) . . . . . . . . . . . . . . . . . . . .

21.88 (555,8) 10.94 (277,9)

Control Valve . . . . . . . . . . . . . . . . . . . . . . .

Fluid Lines . . . . . . . . . . . . . . . . . . . . . . . . .

3–spool, open center series type, w/float detent on the lift & detent on auxiliary SAE standard tubes, hoses & fittings

Hydraulic Function Time Raise Lift Arms to Maximum Height . . . .

Lower Lift Arms from Maximum Height .

Move Bucket to Dump Position . . . . . . . .

Move Bucket to Retracted Position . . . .

5.0 Seconds 4.0 Seconds 3.0 Seconds 2.5 Seconds

1.00 (25,4) 1.25 (31,8)

Bobcat Fluid (P/N 6563328). If fluid is not available use 10W–30/10W–40 Class SE Motor Oil for temperatures above 0°F (–18°C), use 5W–30 Motor Oil for temperatures below 0°F (–18°C)

ELECTRICAL Alternator . . . . . . . . . . . . . . . . . . . . . . . . . .

Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Starter . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

37 amps. Open 12 volt, 370 cold crank amps. @ 0°F (–17,8°C) 106 min. reserve capacity 12 volt, gear drive

DRIVE SYSTEM Transmission . . . . . . . . . . . . . . . . . . . . . . .

Final Drive . . . . . . . . . . . . . . . . . . . . . . . . .

Hydrostatic, infinitely variable, fully reversing Chains & sprockets in sealed chaincase with oil lubrication

CAPACITIES Cooling System . . . . . . . . . . . . . . . . . . . . .

Fuel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Engine Lubrication W/Filter . . . . . . . . . . .

Hydraulic/Hydrostatic System . . . . . . . . .

Chaincase Reservoir . . . . . . . . . . . . . . . .

1.7 gals. (6,4 L) 6.5 gals. (24,6 L) 4.0 qts. (3,8 L) 4.0 gals. (15 L) (includes 5.3 qts. (5 L) in reservoir) 3 gals. (11,4 L)

TIRES Standard . . . . . . . . . . . . . . . . . . . . . . . . . . .

Pressure . . . . . . . . . . . . . . . . . . . . . . . . . .

Flotation . . . . . . . . . . . . . . . . . . . . . . . . . . .

Pressure . . . . . . . . . . . . . . . . . . . . . . . . . .

5.70 x 12, 4–Ply Rating 40 PSI (276 kPa) 8.50 x 12, 4–Ply Rating 35 PSI (242 kPa)

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Fluid Type . . . . . . . . . . . . . . . . . . . . . . . . . .

2.00 (50,8) 3.00 (76,2)

MELROE COMPANY APPROVED ATTACHMENTS & ACCESSORIES – For use on 443B Series Bobcat Loader These and other attachments are approved for use on this model Bobcat loader. Do not use unapproved attachments.

Attachments not manufactured by Melroe Company may not be approved.

The versatile Bobcat loader quickly turns into a multi–job machine with a tight–fit attachment hook–up . . . from bucket to grapple to pallet fork to backhoe and a variety of other attachments. See your Bobcat loader dealer for more details on the attachments and field accessories shown on the following pages.

Increase the versatility of your Bobcat Loader with a variety of bucket styles and sizes. Styles and sizes include: BUCKETS

DESCRIPTION

Bob–Tach Mounted: 6564951 6564956 6564961 6564966 6705239 6704519

36 inch Dirt Bucket 36 inch Dirt Bucket w/6 teeth 44 inch Dirt Bucket 44 inch Dirt Bucket w/7 teeth 44 inch Utility Bucket 48 inch Utility Bucket

Pin–On Type: 36 inch Dirt Bucket 44 inch Dirt Bucket 44 inch Utility Bucket 48 inch Utility Bucket

905B Backhoe (with Bob–Tach Only)

6565800

Bobcat backhoe attachments are designed for the pipeliner, municipal worker or contractor, for high production digging.

Hydraulic Breaker (with Bob–Tach Only) (1560) 6707020 2 Position Frame 6711707

Up to 125 ft.–lb. impact energy class.

Bob–Tach mounted,. 2–position loader mounting frame for vertical and horizontal breaking. Quick–change tool system – variety of tools available. Low recoil operating cycle. *SPECIAL APPLICATIONS KIT WHICH INCLUDES A 1/2 INCH LEXAN FRONT DOOR WITH 1/4 INCH TOP AND REAR WINDOWS MUST BE USED WHEN OPERATING THE BOB–TACH MOUNTED HYDRAULIC BREAKER.

Utility Fork/Grapple Bob–Tach: 36’’ Fork 6704499 44’’ Fork 6704509 Pin–On: 36’’ Utility Fork 6565031 44’’ Utility Fork 6565041 Grapple 6711758 Grapple 6565322

Cut down on daily hand chores and free up your time. The Bobcat Loader Utility Fork and Grapple is the ideal attachment for handling bundled material, loose straw, and manure.

Dealer Copy -- Not for Resale

6594226 6594228 6705243 6704523

Some attachments may not be available from your local dealer.

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ADDITIONAL PUBLICATIONS

443BOperation&Manual#6722481–SpecificationsSection

The following publications are also available for your Bobcat Loader. You can order them from your Bobcat dealer.

OPERATOR’S HANDBOOK 6569119

–Introduces operator to step–by–step basics of Skid–Steer loader operation. Also available in Spanish P/N 6724036.

–gives basic operation instruction and safety warnings.

OPERATION & MAINTENANCE MANUAL 6722481 –complete instruction on the correct operation and the routine maintenance of the BOBCAT loader.

SAFETY VIDEO 6724793

–provides basic safety instructions.

Skid–Steer Loader

SERVICE MANUAL 6566694

SAFETY MANUAL 6556500

EQUIPMENTMANUFACTURERS INSTITUTE 10S.RIVERSIDEPLAZACHICAGO,ILLINOIS60606–37100

–complete maintenance and overhaul instructions for your BOBCAT loader.

–provides basic safety procedures and warnings for your BOBCAT loader. Also available in Spanish P/N 6724451.

PARTS MICROFICHE

–Up–to–date PARTS information is also available. See your BOBCAT dealer.

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SKID STEER LOADER OPERATOR TRAINING COURSE 6722720

WARRANTY 400–900 Series Bobcat Loaders

During the warranty period, the authorized selling Melroe dealer shall repair or replace, at his option, without charge for parts and labor, any part of the Melroe product which fails because of defects in material and workmanship. The owner shall provide the authorized dealer with prompt written notice of the defect and allow reasonable time for replacement or repair. Melroe may, at its option, request failed parts to be returned to the factory. Travel time of mechanics and transportation of the Melroe product to the authorized Bobcat Loader dealer for warranty work are the responsibility of the owner.

The warranty does not apply to tires or other trade accessories not manufactured

by Melroe. The owner shall rely solely on the existing warranty, if any, of the respective manufacturers thereof. Warranty does not cover replacement of scheduled service items such as oil, filters, tune–up parts, and other high–wear items. The warranty does not cover damages resulting from abuse, accidents, alterations, use of the Melroe product with any bucket or attachment not approved

by Melroe, air flow obstructions, or failure to maintain or use the Melroe product according to the instructions applicable to it.

THIS WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES (EXCEPT THOSE OF TITLE), EXPRESSED OR IMPLIED, AND THERE ARE NO WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. IN NO EVENT SHALL THE AUTHORIZED SELLING DEALER OR MELROE BE LIABLE FOR DOWNTIME EXPENSES, LOSS OF MACHINE USE OR OTHER INCIDENTAL, CONSEQUENTIAL OR SPECIAL DAMAGES.

6570162 (1–99)

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Dealer Copy -- Not for Resale

The Melroe Company warrants to its authorized dealer and authorized dealers of Melroe Equipment, Ltd., who in turn warrants to the original buyer (owner) that each new Bobcat Loader will be free from proven defects in material and workmanship for 12 months after delivery to the owner.

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