PDF Bobcat Toolcat 5610 Utility Work Machine Operation & Maintenance Manual SN A7Y711001 & Above

Operation & Maintenance Manual Toolcat™ 5610 Utility Work Machine S/N A7Y711001 & Above

EQUIPPED WITH TOOLCAT INTERLOCK CONTROL SYSTEM (TICS™) 6986803 (2-10) Revised (3-11) (2)

Printed in U.S.A.

© Bobcat Company 2011

OPERATOR SAFETY WARNINGS WARNING

CORRECT

Operator must have instructions before operating the machine.

Untrained operators can cause injury or death.

W-2001-0502

Safety Alert Symbol: This symbol with a warning statement, means: “Warning, be alert! Your safety is involved!” Carefully read the message that follows.

P-90216

Never use the machine without instructions. See machine signs (decals), Operation & Maintenance Manual, and Operator’s Handbook.

CORRECT

CORRECT

WRONG

B-19707

B-23824

P-75310

Always lower arm rest and fasten seat belts snugly.

Always keep arms and feet inside cab.

Never use machine without operator cab with ROPS and FOPS approval.

Always fasten your seat belt.

Keep PTO master shield, implement shield and driveline guards in place.

Keep away from moving parts.

WRONG

WRONG

WRONG

B-23854A

B-23859

B-23852

B-21504

Do not use machine in atmosphere with explosive dust, explosive gas, or where exhaust can contact flammable material.

WRONG

Carry one rider only in the passenger seat.

Keep bystanders away from work area.

No riders in storage bins.

Never use machine as a man lift or work platform.

Always carry load as low as possible.

Slow down when turning.

Load, unload, and turn on flat level ground.

WRONG

WRONG

B-23855

B-23862A

B-23851

B-23858A

Never exceed machine and ThreePoint Hitch lift capacities.

Use only attachments and implements approved by Bobcat Company for this machine.

Never leave machine with engine running, with lift arm or with implement up.

To park, put Travel Control Lever in PARK, move PTO switch to OFF, put attachment and implement flat on the ground and stop the engine.

Never modify equipment.

Use only attachments and implements approved by Bobcat Company for this machine.

SAFETY EQUIPMENT The machine must be equipped with safety items necessary for each job. Ask your dealer for information on the safe use of attachments and accessories.

1. SEAT BELTS: Check fasteners, check for damaged webbing or buckle.

2. ARM REST: When up, it must deactivate travel and hydraulic functions.

3. CAB (ROPS and FOPS): It must be maintained in good condition.

4. OPERATOR’S HANDBOOK: Must be in the cab.

5. SAFETY SIGNS (DECALS): Replace if damaged.

6. SAFETY TREADS: Replace if damaged.

7. GRAB HANDLES: Replace if damaged.

8. LIFT ARM SUPPORT DEVICE: Replace if damaged.

9. GUARDS AND PTO SHIELD(S): Replace if damaged or missing.

10. TOOLCAT INTERLOCK CONTROL SYSTEM 1 (TICS): Check function.

OSW57-0409

2

CONTENTS FOREWORD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5 SAFETY & TRAINING RESOURCES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 OPERATING INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23 PREVENTIVE MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91 SYSTEM SETUP & ANALYSIS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .149 MACHINE SIGN TRANSLATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 157 SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 171 WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 183 ALPHABETICAL INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 187 REFERENCE INFORMATION Write the correct information for YOUR Bobcat utility work machine in the spaces below. Always use these numbers when referring to your Bobcat utility work machine.

Work Machine Serial Number Engine Serial Number NOTES:

YOUR BOBCAT DEALER: ADDRESS: PHONE:

Doosan Benelux SA Drève Richelle 167 B-1410 Waterloo BELGIUM

Bobcat Company P.O. Box 128 Gwinner, ND 58040-0128 UNITED STATES OF AMERICA

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FOREWORD This Operation & Maintenance Manual was written to give the owner / operator instructions on the safe operation and maintenance of the Bobcat Toolcat utility work machine. READ AND UNDERSTAND THIS OPERATION & MAINTENANCE MANUAL BEFORE OPERATING YOUR BOBCAT TOOLCAT UTILITY WORK MACHINE. If you have any questions, see your Bobcat dealer. This manual may illustrate options and accessories not installed on your Toolcat utility work machines.

BOBCAT COMPANY IS IS0 9001 CERTIFIED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 REGULAR MAINTENANCE ITEMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 SERIAL NUMBER LOCATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Utility Work Machine Serial Number . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Engine Serial Number . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8 DELIVERY REPORT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 UTILITY WORK MACHINE IDENTIFICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9 FEATURES, ACCESSORIES AND ATTACHMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Standard Items . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Options And Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Buckets Available . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Attachments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Implements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

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BOBCAT COMPANY IS IS0 9001 CERTIFIED

ISO 9001 is an international standard that specifies requirements for a quality management system that controls the processes and procedures which we use to design, develop, manufacture and distribute Bobcat products.

British Standards Institute (BSI) is the Certified Registrar Bobcat Company chose to assess the Company’s compliance with the ISO 9001 at Bobcat's manufacturing facilities in Gwinner and Bismarck, North Dakota (U.S.A.), Pontchateau (France), Dobris (Czech Republic) and the Bobcat corporate offices (Gwinner, Bismarck & West Fargo) in North Dakota.

Only certified assessors, like BSI, can grant registrations.

ISO 9001 means that as a company we say what we do and do what we say. In other words, we have established procedures and policies, and we provide evidence that the procedures and policies are followed.

CALIFORNIA PROPOSITION 65 WARNING Diesel Engine Exhaust And Some Of Its Constituents Are Known To The State Of California To Cause Cancer, Birth Defects And Other Reproductive Harm.

REGULAR MAINTENANCE ITEMS ENGINE OIL FILTER 6675517

BATTERY 6673865

HYDRAULIC / HYDROSTATIC FILTER 6668819 CASE DRAIN FILTER 6516722

FLUID, HYDRAULIC / HYDROSTATIC 6903117 - (2.5 U.S. gal) 6903118 - (5 U.S. gal) 6903119 - (55 U.S. gal)

AIR FILTER, OUTER 6983021

HYDRAULIC BREATHER CAP 6674690

AIR FILTER, INNER 6983022

PROPYLENE GLYCOL ANTI-FREEZE (1 U.S. gal) 6724094 - Premixed [-37°C (-34°F)] 6724354 - Concentrate TRANSAXLE LUBRICANT 6687120 - (2.5 U.S. gal)

FUEL FILTER 6667352 MOTOR OIL 6903105 . . . . . . . SAE 15W/40 CE/SG (12 qt) 6903106 . . . . . . . SAE 15W/40 CE/SG (1 U.S. gal) 6903113 . . . . . . . SAE 15W/40 CE/SG (2.5 U.S. gal)

6903109 . . . . . . SAE 30W CE/SG (12 qt) 6903110 . . . . . . SAE 30W CE/SG (1 U.S. gal) 6903111 . . . . . . SAE 30W CE/SG (2.5 U.S. gal)

6903107 . . . . . . . SAE 10W/30 CE/SG (12 qt) 6903108 . . . . . . . SAE 10W/30 CE/SG (1 U.S. gal) 6903112 . . . . . . . SAE 10W/30 CE/SG (2.5 U.S. gal)

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5610 Operation & Maintenance Manual

SERIAL NUMBER LOCATIONS

Engine Serial Number

Always use the serial number of the machine when requesting service information or when ordering parts.

Early or later models (identification made by serial number) may use different parts, or it may be necessary to use a different procedure in doing a specific service operation.

Figure 2

Figure 1 1

1 P-84983 P-84982

The engine serial number is located on the valve cover (Item 1) [Figure 2].

DELIVERY REPORT P-84918

Figure 3

Utility Work Machine Serial Number The Toolcat™ utility work machine serial number plate (Item 1) [Figure 1] is located on the front of the frame below the right fender.

Explanation of machine Serial Number: XXXX XXXXX Module 2. - Production Sequence (Series) Module 1. - Model / Engine Combination

B-16315

1. The four digit Model / Engine Combination Module number identifies the model number and engine combination.

The delivery report [Figure 3] must be completed by the dealer and signed by the owner or operator when the Bobcat utility work machine is delivered. An explanation of the form must be given to the owner.

2. The five digit Production Sequence Number identifies the order which the machine is produced.

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5610 Operation & Maintenance Manual

UTILITY WORK MACHINE IDENTIFICATION

FRONT WINDOW

OPERATION & MAINTENANCE MANUAL, OPERATOR’S HANDBOOK

OPERATOR ARM REST

TILT CYLINDER

REAR COVER FRONT AUXILIARY QUICK COUPLERS CAB DOOR

†BUCKET ATTACHMENT

TIRES LIFT ARM SUPPORT DEVICE OPERATOR & PASSENGER SEATS WITH SEAT BELTS

LIFT ARM z CAB (ROPS / FOPS)

REAR WINDOW GRAB HANDLE * THREE-POINT HITCH ADJUSTABLE TOP LINK CAB DOOR * PTO SHIELD

* THREE-POINT HITCH LOWER LINK (2) BOB-TACH™

* REAR (REMOTE) HYDRAULIC COUPLERS

* SWAY BARS (2) RECEIVER HITCH

* ADJUSTABLE LIFT LINK

B-23815C B-23816A

† BUCKET - Buckets and other attachments are available for the Toolcat™ utility work machine. z ROPS, FOPS - Roll Over Protective Structure, per ISO 3471, and Falling Object Protective Structure per ISO 3449, Level I. * OPTIONAL OR FIELD ACCESSORIES (Not Standard Equipment).

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5610 Operation & Maintenance Manual

FEATURES, ACCESSORIES AND ATTACHMENTS

Options And Accessories

Standard Items

The machine can be equipped with the following options and field installed accessories.

The 5610 utility work machine is equipped with the following standard items: • • • • • • • • • • • • • • • • • • • • • • • • • • •

• •

Arm Rest, Driver’s Side (TICS) Beverage Holder Bob-Tach™ Cruise Control Engine & Hydraulic Monitor With Shutdown Four-Wheel Drive Front & Rear Suspension Front & Rear Windows Front Auxiliary Hydraulics Front Wheel & All Wheel Steer Modes Front Wipers Front Work Lights Hydraulically Controlled Joystick w/ Lift Arm Float Instrumentation: Hourmeter, Job Hours, Speedometer, Tachometer, Fuel Gauge, Engine Temperature, & Warning Lights Lift Arm Support Device Integrated w/ Cylinder Parking Brake Power Port (12 Volt) Power Steering with Tilt Wheel Quick Latch Tailgate Radiator Screen Kit Rear Cover with Two Storage Bins Rear Receiver Hitch Seat Belts With 3-Point Restraint Spark Arrester Exhaust System Tires 27 x 10.5 x 15 Trac Style Two-Speed Travel Variable Speed Hydrostatic Drive

• • • • • • • • • • • • • • • • • • • • • • • • • • • • •

Attachment Control Device (7 Pin and 14 Pin) Auxiliary Hydraulics: High Flow Front Back-up Alarm Battery, Heavy Duty Beacon or Strobe Light Cab Doors Cab Headliner Cab Heater Cab Heater and Air Conditioning Cab, Sound (Reduced Noise Level) Deluxe Operator Cab (with ROPS / FOPS Approval) Includes: Front & Rear Windows, Headliner, Dome Light Engine Block Heater Engine Guard, Lower Fire Extinguisher Hose Guide Horn Keyless Start Lights Front & Rear Work Lights, Head Lights, Tail Lights, Brake Lights, Flashers, Direction Signals Mirrors Rear View Mirror Side Mirrors Power Bob-Tach Power Take Off (PTO) Radio Kit Rear Window Guard Remote Hydraulics Receiver Hitch Accessories Step Suspension Driver’s Seat Three-Point Hitch Tires (Four Sizes in Two Styles Available) Translations Wide Fenders

Specifications subject to change without notice.

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5610 Operation & Maintenance Manual

FEATURES, ACCESSORIES AND ATTACHMENTS (CONT’D)

Attachments • •

Buckets Available

•

BUCKET

• • • •

Many bucket styles, widths and different capacities are available for a variety of different applications. They include Construction And Industry, Low profile, Fertilizer and Snow, to name a few. See your Bobcat dealer for the correct bucket for your Bobcat loader and application.

• • •

• • •

Auger Brooms Angle Broom Whisker Broom

• •

• • Blades • Box Blade • Snow Blade • V-Blade • Chipper • Combo bucket • Dumping Hopper • Finish Mower (72 in. • and 90 in.)

Flail Cutter • Grader • Grapple • General Purpose • Utility • Hand Tool Carrier • Landplane Landscape Rake

Pallet Fork Remote Attachment Control Box Seeder Snow Blower Snow Pusher Soil Conditioner Sod Layer Spreader Stump Grinder Super Scraper Sweeper Three-Point Hitch Tiller Tilt-Tach Trencher Utility Fork Utility Frame Water Kit

Other attachments may also be available for your machine. See your Bobcat dealer.

Implements • • • • •

Box Blade Disc Harrow Mower Rake Rotary Cutter

• • • •

Snow Blower Soil Conditioner Tillage Frame Tiller

Other implements may also be available for your machine. See your Bobcat dealer.

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SAFETY & TRAINING RESOURCES SAFETY INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 Before Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 Safe Operation Is The Operator’s Responsibility . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 Safe Operation Needs A Qualified Operator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 Use Safety Rules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 Avoid Silica Dust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 Safety Rules For Power Take-Off (PTO) Driven Implements . . . . . . . . . . . . . . . . . . . . . . . 18 FIRE PREVENTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18 Electrical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 Hydraulic System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 Fueling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 Starting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 Spark Arrestor Exhaust System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 Welding And Grinding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 Fire Extinguishers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 MACHINE SIGNS (DECALS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 PUBLICATIONS AND TRAINING RESOURCES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

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SAFETY INSTRUCTIONS

•

An Operator’s Handbook is fastened to the operator cab of the machine. It’s brief instructions are convenient to the operator. The Handbook is available from your dealer in an English edition or one of many other languages. See your Bobcat dealer for more information on translated versions.

•

The Toolcat Utility Work Machine Operating Training Course is available through your Bobcat dealer. This course is intended to provide rules and practices of correct operation of the Toolcat Utility Work Machine.

The course is available in English and Spanish versions.

•

See the PUBLICATIONS AND TRAINING RESOURCES Page in this manual or your Bobcat dealer for Service and Parts Manuals, printed materials, videos, or training courses available. Also check the Bobcat web sites www.training.bobcat.com or www.bobcat.com

Before Operation Carefully follow the operating instructions in this manual.

and

maintenance

The Bobcat utility work machine is highly maneuverable and compact. It is rugged and useful under a wide variety of conditions. This presents an operator with hazards associated with off highway, rough terrain applications, common with Bobcat machine usage.

The Bobcat utility work machine has an internal combustion engine with resultant heat and exhaust. All exhaust gases can kill or cause illness so use the machine with adequate ventilation.

The dealer explains the capabilities and restrictions of the Bobcat utility work machine and attachment or implement for each application. The dealer demonstrates the safe operation according to Bobcat instructional materials, which are also available to operators. The dealer can also identify unsafe modifications or use of unapproved attachments or implements.

The attachments, implements and buckets are designed for a Rated Operating Capacity (some have restricted lift heights) and the Three-Point Hitch lift capacities. They are designed for secure fastening to the Bobcat machine.

The user must check with the dealer, or Bobcat literature, to determine safe loads of materials of specified densities for the machine and attachment / implement combination.

The dealer and owner / operator review the recommended uses of the product when delivered. If the owner / operator will be using the machine for a different application(s) he or she must ask the dealer for recommendations on the new use.

The following publications and training materials provide information on the safe use and maintenance of the Bobcat machine and attachments / implements: •

•

•

The Delivery Report is used to assure that complete instructions have been given to the new owner and that the machine and attachment / implement is in safe operating condition.

Call Before You Dig Dial 811 (USA Only) 1-888-258-0808 (USA & Canada)

The Operation & Maintenance Manual delivered with the machine or attachment / implement gives operating information as well as routine maintenance and service procedures. It is a part of the machine and can be stored in a container provided on the machine. Replacement Operation & Maintenance Manuals can be ordered from your Bobcat dealer.

When you call, you will be directed to a location in your state / province, or city for information about buried lines (telephone, cable TV, water, sewer, gas, etc.).

Machine signs (decals) instruct on the safe operation and care of your Bobcat machine or attachment / implement. The signs and their locations are shown in the Operation & Maintenance Manual. Replacement signs are available from your Bobcat dealer.

SI TC3PT-0608 15

5610 Operation & Maintenance Manual

SAFETY INSTRUCTIONS (CONT’D)

Safe Operation Needs A Qualified Operator

Safe Operation Is The Operator’s Responsibility

For an operator to be qualified, he or she must not use drugs or alcoholic drinks which impair alertness or coordination while working. An operator who is taking prescription drugs must get medical advice to determine if he or she can safely operate a machine and attachment.

Safety Alert Symbol This symbol with a warning statement means: “Warning, be alert! Your safety is involved!”

Carefully read the message that follows.

A Qualified Operator Must Do The Following: Understand Regulations

Written

Instructions,

Rules

and

•

The written instructions from Bobcat Company include the Delivery Report, Operation & Maintenance Manual, Operator’s Handbook and machine signs (decals).

•

Check the rules and regulations at your location. The rules may include an employer’s work safety requirements. Regulations may apply to local driving requirements or use of a Slow Moving Vehicle (SMV) emblem. Regulations may identify a hazard such as a utility line.

WARNING Operator must have instructions before running the machine. Untrained operators can cause injury or death.

the

W-2001-1285

Have Training with Actual Operation

IMPORTANT

•

This notice identifies procedures which must be followed to avoid damage to the machine.

Operator training must consist of a demonstration and verbal instruction. This training is given by your Bobcat dealer before the product is delivered.

•

The new operator must start in an area without bystanders and use all the controls until he or she can operate the machine and attachment / implement safely under all conditions of the work area. Always fasten seat belt before operating.

•

Operator Training Courses are available from your Bobcat dealer in English and Spanish. They provide information for safe and efficient equipment operation. Safety videos are also available.

I-2019-0284

DANGER The signal word DANGER on the machine and in the manuals indicates a hazardous situation which, if not avoided, will result in death or serious injury.

Know the Work Conditions •

Know the weight of the materials being handled.

Avoid exceeding the Rated Machine Load Capacities of the machine. Material which is very dense will be heavier than the same volume of less dense material.

Reduce the size of the load if handling dense material.

•

The operator must know any prohibited uses or work areas, for example, he or she needs to know about excessive slopes.

•

Know the location of any underground lines. Call local utilities or the TOLL FREE phone number found in the Before Operation Section of this manual.

•

Wear tight fitting clothing. Always wear safety glasses when doing maintenance or service. Safety glasses, respiratory equipment, hearing protection or Special Applications Kits are required for some work. See your Bobcat dealer about Bobcat Safety Equipment for your model.

D-1002-1107

WARNING The signal word WARNING on the machine and in the manuals indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.

W-2044-1107

The Bobcat utility work machine and attachment / implement must be in good operating condition before use.

Check all of the items on the Bobcat Service Schedule Decal under the 8-10 hour column or as shown in the Operation & Maintenance Manual.

SI TC3PT-0608 16

5610 Operation & Maintenance Manual

Avoid Silica Dust

SAFETY INSTRUCTIONS (CONT’D) Use Safety Rules •

Read and follow instructions in the machine and the attachment’s / implement’s Operation & Maintenance Manual before operating.

•

Check for underground lines before operating attachment / implement (if applicable).

•

In addition to the design and configuration of equipment, hazard control and accident prevention are dependent upon the awareness, concern, prudence and proper training of personnel involved in the operation, transport, maintenance and storage of equipment.

•

Check that the Bob-Tach levers are in the locked position and the wedges are fully engaged into the mounting holes of the attachment (if applicable).

•

Check that the implement is securely fastened to the machine.

•

Operate the attachment / implement according to the Operation & Maintenance Manual.

•

When learning to operate the attachment / implement, do it at a slow rate in an area clear of bystanders.

•

DO NOT permit personnel to be in the work area when operating the machine and attachment / implement.

•

The attachment / implement must be used ONLY on approved machines. See your Bobcat dealer for updated list of approved attachments / implements for each machine model.

•

DO NOT modify equipment or add attachments / implements that exceed manufacturer’s specifications.

•

DO NOT make any adjustments or repairs on the machine or attachment / implement while the engine is running.

•

Keep shields and guards in place. Replace if damaged.

Cutting or drilling concrete containing sand or rock containing quartz may result in exposure to silica dust.

Do not exceed Permissible Exposure Limits (PEL) to silica dust as determined by OSHA or other job site Rules and Regulations. Use a respirator, water spray or other means to control dust. Silica dust can cause lung disease and is known to the state of California to cause cancer.

SI TC3PT-0608

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5610 Operation & Maintenance Manual

FIRE PREVENTION

SAFETY INSTRUCTIONS (CONT’D) Safety Rules For Power Take-Off (PTO) Driven Implements •

Keep PTO shields and all guards in place. Replace damaged or missing shields and guards before operating.

•

Follow warnings and instructions on machine signs (decals). Replace damaged or missing decals.

•

Do not wear loose or bulky clothing around the PTO or other moving parts.

•

Keep bystanders away from PTO driven equipment, and never allow children near machines.

Maintenance

•

Read and understand the manuals for the PTO driven equipment and be aware of safe operating procedures and hazards that may not be readily apparent.

•

Always walk around equipment to avoid coming near a turning PTO driveline. Stepping over, leaning across or crawling under a turning PTO driveling can cause entanglement.

The machine and some attachments have components that are at high temperatures under normal operating conditions. The primary source of high temperatures is the engine and exhaust system. The electrical system, if damaged or incorrectly maintained, can be a source of arcs or sparks.

Flammable debris (leaves, straw, etc.) must be removed regularly. If flammable debris is allowed to accumulate, it can cause a fire hazard. Clean often to avoid this accumulation. Flammable debris in the engine compartment is a potential fire hazard.

The operator’s area, engine compartment and engine cooling system must be inspected every day and cleaned if necessary to prevent fire hazards and overheating.

•

Position the machine and implement hitch correctly to prevent driveline stress and separation.

All fuels, most lubricants and some coolants mixtures are flammable. Flammable fluids that are leaking or spilled onto hot surfaces or onto electrical components can cause a fire.

•

Use caution when turning. Turning too sharp can cause driveline damage.

Operation

•

Use caution when raising PTO driven implement.

Excessive driveline angle can cause driveline damage. Use stops if needed.

Do not use the machine where exhaust, arcs, sparks or hot components can contact flammable material, explosive dust or gases.

Electrical

Check all electrical wiring and connections for damage.

Keep the battery terminals clean and tight. Repair or replace any damaged part or wires that are loose or frayed.

Battery gas can explode and cause serious injury. Use the procedure in the Operation & Maintenance Manual for connecting the battery and for jump starting. Do not jump start or charge a frozen or damaged battery. Keep any open flames or sparks away from batteries. Do not smoke in battery charging area.

SI TC3PT-0608 18

5610 Operation & Maintenance Manual

FIRE PREVENTION (CONT’D)

Welding And Grinding

Hydraulic System

Always clean the machine and attachment, disconnect the battery, and disconnect the wiring from the Bobcat controllers before welding. Cover rubber hoses, battery and all other flammable parts. Keep a fire extinguisher near the machine when welding.

Check hydraulic tubes, hoses and fittings for damage and leakage. Never use open flame or bare skin to check for leaks. Hydraulic tubes and hoses must be properly routed and have adequate support and secure clamps.

Tighten or replace any parts that show leakage.

Have good ventilation when grinding or welding painted parts. Wear dust mask when grinding painted parts.

Toxic dust or gas can be produced.

Always clean fluid spills. Do not use gasoline or diesel fuel for cleaning parts. Use commercial nonflammable solvents.

Dust generated from repairing nonmetallic parts such as hoods, fenders or covers can be flammable or explosive.

Repair such components in a well ventilated area away from open flames or sparks.

Fueling

Fire Extinguishers

Stop the engine and let it cool before adding fuel. No smoking! Do not refuel a machine near open flames or sparks. Fill the fuel tank outdoors.

Starting Do not use ether or starting fluids on any engine that has glow plugs. These starting aids can cause explosion and injure you or bystanders.

Know where fire extinguishers and first aid kits are located and how to use them. Inspect the fire extinguisher and service the fire extinguisher regularly.

Obey the recommendations on the instructions plate.

Use the procedure in the Operation & Maintenance Manual for connecting the battery and for jump starting.

Spark Arrestor Exhaust System The spark arrestor exhaust system is designed to control the emission of hot particles from the engine and exhaust system, but the muffler and the exhaust gases are still hot.

Check the spark arrestor exhaust system regularly to make sure it is maintained and working properly. Use the procedure in the Operation & Maintenance Manual for cleaning the spark arrestor muffler (if equipped).

SI TC3PT-0608 19

5610 Operation & Maintenance Manual

MACHINE SIGNS (DECALS) Follow the instructions on all the machine signs (decals) that are on the machine. Replace any damaged machine signs and be sure they are in the correct locations. Machine signs are available from your Bobcat dealer.

6814303

Back-up Alarm (Optional) 6737189

7162861 7162861

6814813

6808481 6814312

6814300

6814311

Inside Cab

7162951

7114129

6986805

7114128 (2)

6731757

6561383 (Behind Bob-Tach) 7128957 B-23815

20

5610 Operation & Maintenance Manual

MACHINE SIGNS (DECALS) (CONT’D) Follow the instructions on all the machine signs (decals) that are on the machine. Replace any damaged machine signs and be sure they are in the correct locations. Machine signs are available from your Bobcat dealer.

6708929 7169699

7163134 6814302 6814301

Under Rear Cover

7161033 (2)

7151034

7164310

6814310

7129653 (Inside Fuse Cover)

7129654 (Inside Fuse Cover) 6595014 (2)

7161018 With PTO Option

B-23816A

21

5610 Operation & Maintenance Manual

PUBLICATIONS AND TRAINING RESOURCES The following publications are also available for your Toolcat Utility Work Machine. You can order them from your Bobcat dealer.

OPERATOR’S HANDBOOK

For the latest information on Bobcat products and the Bobcat Company, visit our web site at www.bobcat.com; see also www.bobcatstore.com

6986805

- Provides basic operation instructions and safety warnings.

OPERATION & MAINTENANCE MANUAL 6986803

TOOLCAT UTILITY WORK MACHINE OPERATOR TRAINING COURSE

- Complete instructions on the correct operation and the routine maintenance of the Toolcat Utility Work Machine.

6902643

- Introduces operator to step-by-step basics of the Utility Work Machine Operation.

SERVICE MANUAL 6986804

OPERATOR SAFETY VIDEO 6902430 - Provides basic safety instructions.

- Complete maintenance instructions for your Toolcat Utility Work Machine.

OPERATOR SAFETY DVD 6904762 - Provides basic safety instructions contained in all Bobcat Safety Videos in both English and Spanish.

22

5610 Operation & Maintenance Manual

OPERATING INSTRUCTIONS OPERATOR CONTROLS AND INSTRUMENT PANELS . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27 Switch Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27 Control Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28 Indicator Icons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29 Floor Console . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29 Center Console . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30 TOOLCAT INTERLOCK CONTROL SYSTEM (TICS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31 TICS And Arm Rest Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31 ENGINE SPEED CONTROL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31 PARKING BRAKE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32 STEERING MODE SELECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33 TRAVEL DIRECTION CONTROL LEVER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34 Two-Speed Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34 DRIVE PEDAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34 BRAKE PEDAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34 STOPPING THE UTILITY WORK MACHINE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35 Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35 WHEEL ALIGNMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35 Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35 LIFT ARM BYPASS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36

23

5610 Operation & Maintenance Manual

HYDRAULIC CONTROLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .37 Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .37 Lift Arm Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .37 Lift Arm Float Position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .37 Tilt Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .37 Front Auxiliary Hydraulics Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38 Front Auxiliary Hydraulics Operation (CONTINUOUS FLOW) . . . . . . . . . . . . . . . . . . . . . .38 Quick Couplers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38 Relieve Hydraulic Pressure (Utility Work Machine And Attachment) . . . . . . . . . . . . . . . . .39 High-Flow Hydraulics Operation (If Equipped) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .39 REMOTE AUXILIARY HYDRAULIC COUPLERS (OPTION) . . . . . . . . . . . . . . . . . . . . . . . . . .40 Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .40 Quick Couplers And Hoses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .40 Operating The Remote Hydraulics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .42 Relieve Hydraulic Pressure (Utility Work Machine And Implement) . . . . . . . . . . . . . . . . . .43 ATTACHMENT CONTROL DEVICE (ACD) (IF EQUIPPED) . . . . . . . . . . . . . . . . . . . . . . . . . .43 Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .43 RECEIVER HITCH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .44 Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .44 Adjusting Length . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .44 THREE-POINT HITCH (IF EQUIPPED) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .45 Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .45 Raising . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .45 Lowering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .45 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .46 POWER TAKE-OFF (PTO) (OPTIONAL) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .47 Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .47 Engaging PTO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .48 Disengaging PTO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .48 DAILY INSPECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .49 Daily Inspection And Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .50 PRE-STARTING PROCEDURE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .51 Entering The Utility Work Machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .51 Seat And Steering Wheel Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .51 Seat Belt Adjustment And Arm Rest . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .52 STARTING THE ENGINE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .52 Key Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .52 Keyless . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .53 Cold Temperature Starting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .53 Warming The Hydraulic / Hydrostatic System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .53

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5610 Operation & Maintenance Manual

MONITORING THE CONTROL PANEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54 Key Switch And Keyless . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .54 Warning And Shutdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54 STOPPING THE ENGINE AND LEAVING THE UTILITY WORK MACHINE . . . . . . . . . . . . . . 55 Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55 Emergency Exit (When Equipped With Cab) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55 ATTACHMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56 Choosing The Correct Bucket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56 Pallet Fork . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56 Installing And Removing The Attachment (Hand Lever Bob-Tach) . . . . . . . . . . . . . . . . . . . 57 Installing And Removing The Attachment (Power Bob-Tach) . . . . . . . . . . . . . . . . . . . . . . .59 IMPLEMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .62 Choosing The Correct Implement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .62 Installing And Removing Pull Type Implements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63 Installing And Removing Three-Point Hitch Mounted Implements . . . . . . . . . . . . . . . . . . . 67 Lifting Link Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .72 Top Link Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72 Sway Bar Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73 POWER TAKE-OFF (PTO) (IF EQUIPPED) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74 Installing And Removing The PTO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74 OPERATING PROCEDURE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77 Inspect The Work Area . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77 Basic Operating Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77 Operating With A Full Bucket And No Implement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77 Operating With An Empty Bucket And An Implement Installed . . . . . . . . . . . . . . . . . . . . . 77 Filling And Emptying The Bucket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78 Leveling The Ground Using Float . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .79 Backfilling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .79 Work Mode Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79 Towing Equipment With The Utility Work Machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80 Safety Chains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81 Operating The Three-Point Hitch Implement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82 Safety Rules For PTO Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84 Operating The PTO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85 TOWING THE UTILITY WORK MACHINE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88 Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88 TRANSPORTING THE UTILITY WORK MACHINE ON A TRAILER . . . . . . . . . . . . . . . . . . . 89 Loading And Unloading . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89 Fastening . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .89

25

5610 Operation & Maintenance Manual

26

5610 Operation & Maintenance Manual

OPERATOR CONTROLS AND INSTRUMENT PANELS

Switch Panel

Overview

Figure 6

Figure 4

Switch Panel

D B

A

1

5

2

6

3

7

4

8

9 E

F

P-74770

C REF 1 2 3

Figure 5 G

4

I

5 6

H

7

J

8

View from operator’s seat [Figure 4] and [Figure 5].

9 REF A

Switch Panel (See Switch Panel on Page 27.)

Control Panel (See Control Panel on Page 28.)

C

Center Console (See Center Console on Page 30.)

Travel Direction Control Lever and Two-Speed Control Switch (See TRAVEL DIRECTION CONTROL LEVER on Page 34.) and (See Two-Speed

E F

FUNCTION / OPERATION

Horn (Option) Press right side to operate.

Not Used --Rotating Beacon or Press right side to turn ON; left Strobe Light (Option) to turn OFF. Light Selection Switch Left Position - headlights (Option) Center Position - front flood lights Right Position - front and rear flood lights Not Used --Power Bob-Tach Press and hold the up arrow to (Option) disengage the Bob-Tach wedges.

Press and hold the down arrow to engage the wedges into the mounting frame holes.

Hazard / Flasher Press right side to turn ON; left to Lights (Option) turn OFF. Direction Signal Lights come on when signal lever Indicators is moved.

Key Switch For starting and stopping engine.

DESCRIPTION

B D

DESCRIPTION

Control on Page 34.)

Brake Pedal (See BRAKE PEDAL on Page 34.)

Drive Pedal (See DRIVE PEDAL on Page 34.)

G H I

Steering Wheel Release for Steering Column Adjustment Direction Signal Lever Move up for left turn; down for right turn.

J

Floor Console(See Floor Console on Page 29.)

27

5610 Operation & Maintenance Manual

OPERATOR CONTROLS AND INSTRUMENT PANELS (CONT’D)

REF

DESCRIPTION

FUNCTION / OPERATION

15 SPEED / HOURS / RPM (Cont’d)

Control Panel Figure 7

RPM

Shows the engine rpm.

PTO RPM

Shows PTO shaft rpm. PTO shaft rpm will display when PTO is engaged. (Button 15 can be pressed to toggle other functions on or off after the PTO rpm is displayed.)

Control Panel 12

10

13

11

22

14

15

16

17

18

19

20

21

Additional Menu Functions 16 DECEL

P-73842B

17 ACCEL REF

DESCRIPTION

10 Engine Temperature Gauge 11 Display Screen (Liquid Crystal Display) 12 Fuel Gauge 13 Parking Brake

14 WORK

15 SPEED / HOURS / RPM / PTO RPM

FUNCTION / OPERATION Shows engine coolant temperature.

Speedometer/Hourmeter/Job/ engine rpm / PTO rpm and Diagnostic Service Codes.

Shows amount of fuel in the tank.

Press to engage; press again to disengage. (Parking Brake Icon, Item 26,[Figure 8] will be ON.)

18 CRUISE

19 LIGHTS / CODES

Press button to engage Work Mode. (Work Icon Item 29, [Figure 8], will be ON.) Press again to disengage.

Service Codes

Shows machine speed in mph.

While on speed display screen, press and hold to change units of measure (English / Metric).

Hours

Shows the total operating hours of the machine.

Job

Sets the display to record accumulated hours for a particular job. While on job display screen, press and hold until the display screen returns to zero. This process will clear the accumulated hours and begin recording job clock time again. (This does not affect the hourmeter which continues to record the total operating hours of the machine.)

PANEL SETUP on Page 154.)

Press to DECREASE vehicle speed while cruise control is engaged.

Press to INCREASE vehicle speed while cruise control is engaged.

While traveling at the desired speed, press the button to continue traveling at that speed.

(Cruise Control Icon, Item 35, [Figure 8], will be ON.) Press brake or press button again to disengage.

Press & release to turn lights ON; press & release again to turn OFF. Used to reveal service codes in display screen. (See Viewing

Service Codes on Page 151.)

20 Lift And Tilt Transport Press to lock out lift and tilt Lock functions when traveling on a road.

21 AUX-HYD (Std.) Press to select Auxiliary Hydraulics. (Auxiliary Icon, Item 28, [Figure 8], will be ON.) (Must be selected for High Flow to operate.)

Press button to toggle display screen between Speed (mph or km/hr.), Hours, Job Clock, Engine rpm and PTO rpm.

Speed

Used to enter control panel setup mode. (See CONTROL

Press a second time to deselect Auxiliary Hydraulics.

NOTE: Auxiliary Hydraulics must be activated before Front Auxiliary Hydraulics or PTO can be engaged. (See Front

22 Keypad for Keyless Start (Option)

28

Auxiliary Hydraulics Operation on Page 38.)(See Engaging PTO on Page 48.)

(See Keyless on Page 53.)

5610 Operation & Maintenance Manual

OPERATOR CONTROLS AND INSTRUMENT PANELS (CONT’D)

Floor Console Figure 9

Indicator Icons Figure 8 Indicator Icons 23

30

24

31

25

32

26

33

27

28

34

35

29

36 B-19665

REF NO 23 24 25 26 27 28 29 30 31

Floor Console

When Indicator Icon Is Lighted . . . .

Plugged Hydraulic Filter or High Hydraulic Temperature Low Engine Oil Pressure Low Fuel Level Parking Brake Engaged Glow Plugs Activated Auxiliary Hydraulics Engaged Work Mode Engaged Low Battery Voltage

35 36

37 38

HVAC Fan Air Conditioner

39

Temperature Control

39

P-84980

REF DESCRIPTION NO

INDICATOR ICONS

FUNCTION / OPERATION Turn clockwise to increase speed.

Press rear of switch to start; front to stop. Fan (Item 37) must be On for A/C to operate.

Turn clockwise to increase the cab temperature; counterclockwise to decrease.

NOTE: Turning the air conditioner on with the temperature control set to the highest position will improve the function of the window defroster by drying the air. The air coming out of the vent will still be warm.

General Warning (See Viewing Service Codes on

Page 151.)

32 33 34

38

37

Fasten Seat Belt Reminder Lift Arm and Tilt Functions Deactivated Return to PARK reminder (Must be in PARK to start engine.)

Cruise Control Engaged High Speed Engaged

29

5610 Operation & Maintenance Manual

OPERATOR CONTROLS AND INSTRUMENT PANELS (CONT’D)

REF NO

Center Console

40

Figure 10 41 42 43 44 40

45 46

47 42

43

48

41

Lift Arm, Tilt and Auxiliary Hydraulic operation.

See Attachment Operation & Attachment Maintenance Manual(s) for more Control Device Functions (Option) information.

Front Wiper/ Press rear of switch to turn ON; front Washer to turn OFF. Press and hold rear for washer.

Arm Rest --Three-Point Hitch Move lever up to raise the ThreePoint Hitch; down to lower the ThreeControl Lever Point Hitch.

(Option) Engine Speed Move forward to increase engine Control rpm; backward to decrease.

Steering Mode Press front of switch to select

Front Wheel Steer; rear to select All Wheel Steer. (See STEERING MODE SELECTION on Page 33.)

47

49 50

48

49

46 50

51 54

51

52

FUNCTION / OPERATION

Joystick

45

44

Center Console

DESCRIPTION

53

52

P-84979

53

54

30

Wheel Alignment Indicator High Flow Auxiliary Hydraulics (Option) PTO Switch (Option)

Remote Auxiliary Hydraulic Couplers (A & B) (Option) Remote Auxiliary Hydraulic Couplers (C & D) (Option) Power Plug

Shows when wheels are aligned straight ahead.

Press rear of switch to engage, light in switch will be on; press rear of switch a second time to disengage.

Press rear of switch to turn PTO ON, light in switch will be on; press rear of switch a second time to turn PTO OFF. Press front of switch to pressurize the A coupler, press rear of switch to pressurize B coupler.

Press front of switch to pressurize the C coupler, press rear of switch to pressurize D coupler.

Provides a 12 volt receptacle for accessories.

5610 Operation & Maintenance Manual

TOOLCAT INTERLOCK CONTROL SYSTEM (TICS)

ENGINE SPEED CONTROL

TICS And Arm Rest Operation

Operation

The Toolcat Interlock Control System (TICS) has a pivoting arm rest located on the left side of the operator’s seat.

Figure 12

Figure 11

1

B-19665

1

P-84978

The engine speed control (Item 1) [Figure 12] is on the center console at the right side of the operator’s seat.

Move the engine speed control forward to increase the engine rpm and backward to decrease.

P-39399

The TICS requires the operator to be seated in the operating position with the arm rest [Figure 11] fully lowered before the lift, tilt and traction functions can be operated. The seat belt must be fastened anytime you operate or are a passenger riding in the machine.

There are display lights (Item 1) [Figure 11] located on the display control panel that must be OFF to operate the machine. When the operator raises the arm rest, the lift, tilt, auxiliary hydraulics and traction drive functions are deactivated.

WARNING AVOID INJURY OR DEATH The Toolcat Interlock Control System (TICS) must deactivate the lift, tilt, auxiliary hydraulics and traction drive functions. If it does not, contact your dealer for service. DO NOT MODIFY THE SYSTEM. W-2452-1102

31

5610 Operation & Maintenance Manual

PARKING BRAKE Operation Figure 13

1

P-73842A

Press the parking brake button (Item 1) [Figure 13] to engage the parking brake. If the button is pressed, you must press it again to disengage.

NOTE: The parking brake is also engaged when the Travel Direction Control Lever is in PARK position. Brake is disengaged when the lever is moved to the Forward or Reverse position and drive pedal is pressed.

32

5610 Operation & Maintenance Manual

Figure 15

STEERING MODE SELECTION Operation NOTE: Equipped with a three-point hitch and an implement will increase the total machine length. Be sure to leave extra room when turning.

4

1

3

2

Operating in All Wheel Steer with a three-point implement increases the tail swing of the machine. Leave adequate room for the tail swing of the implement.

P-84977

Operating in All Wheel Steer is not recommended when using ground engaging implements. Front Wheel Steer will allow implement to better match the path of the machine.

The steering mode can be selected either for Front Wheel Steer or All Wheel Steer operation.

All Wheel Steer allows the machine to turn in a smaller circle. In All Wheel Steer, the rear wheels follow the same track as the front wheels.

Front Wheel Steer - TO - All Wheel Steer

WARNING

• Turn the steering wheel until the wheel alignment indicator lights (Items 1 and 2) [Figure 15] are both ON. When the lights are both ON, the front AND rear wheels are pointing straight ahead

AVOID INJURY OR DEATH When operating the machine: • Keep the seat belts fastened snugly.

• The arm rest must be lowered.

• Keep your feet and arms inside the cab.

• Press the rear of the switch (Item 3) [Figure 15] to engage All Wheel Steer.

W-2454-1102

All Wheel Steer - TO - Front Wheel Steer Figure 14

• Turn the steering wheel until the rear wheel alignment indicator light (Item 2) [Figure 15] is ON. When the light is ON, the rear wheels are pointing straight ahead.

1

• Press the front of the switch (Item 4) [Figure 15] to engage Front Wheel Steer.

P-73836

B-22492

Turn the steering wheel (Item 1) [Figure 14] to the right or left to steer the machine.

Tail Swing: When using the All-Wheel-Steer Mode, the front or rear of the machine will swing in the opposite direction of the turn. Always allow room for the turn on that side of the machine.

WARNING Leave adequate room for tail swing of machine when operating in All-Wheel-Steer Mode. Always look in the direction of travel.

W-2472-0903

33

5610 Operation & Maintenance Manual

TRAVEL DIRECTION CONTROL LEVER

DRIVE PEDAL

Operation

Operation Use the Travel Direction Control Lever to select Forward or Reverse travel then press the Drive Pedal (Item 5) [Figure 16] to move the machine. To increase the speed of the machine, continue to press the Drive Pedal.

Release the Drive Pedal to stop the machine.

Figure 16

2

1

4 BRAKE PEDAL Operation Press the Brake Pedal (Item 6) [Figure 16] to stop the machine. The Brake Pedal will decelerate the machine faster than releasing the Drive Pedal only. Continue to press and hold the Brake Pedal to temporarily hold the machine in position until the Travel Direction Control Lever is returned to the PARK position or drive operation is resumed.

3

6 5 P-84976

The Travel Direction Control Lever (Item 1) [Figure 16] has three positions; Forward - PARK - Reverse (FPR).

Pull lever toward steering wheel and move the lever up (Item 2) [Figure 16] for forward travel.

Pull lever toward steering wheel and move the lever down (Item 3) [Figure 16] for reverse travel.

Put the lever in PARK whenever you stop the machine.

The PARK position automatically engages the parking brake.

NOTE: The Travel Direction Control Lever must be in PARK to start the engine.

Two-Speed Control Press the button (Item 4) [Figure 16] at the end of lever to engage high range. (High Speed icon, Item 36, [Figure 8], will be ON.) Press again to disengage.

34

5610 Operation & Maintenance Manual

STOPPING THE UTILITY WORK MACHINE

WHEEL ALIGNMENT

Procedure

Procedure

Figure 17

Figure 18

3

4

4 1 2

3

2

1 P-84981

P-84977

Gradually release pressure on the Drive Pedal (Item 1) [Figure 17] until the machine comes to a complete stop.

Put the Steering Mode switch in All-Wheel-Steer (Item 1) [Figure 18].

Press the brake pedal (Item 2) [Figure 17] to decelerate the machine faster than releasing the Drive Pedal only.

Turn the steering wheel until the rear wheels are straight as indicated by the wheel alignment indicator (Item 2) [Figure 18].

Move Engine Speed Control (Item 3) [Figure 17] backward to decrease engine rpm.

Put the Steering Mode switch in Front Wheel Steer (Item 3) [Figure 18].

Move the Travel Direction Control Lever (Item 4) [Figure 17] to the PARK position.

Turn the steering wheel until the front wheels are straight as indicated by the wheel alignment indicator (Item 4) [Figure 18].

Lower the lift arm and put the attachment flat on the ground. Put all controls in neutral.

Turn the key OFF and remove the key to prevent use by unauthorized personnel. (Keyless Start: Press the STOP button.)

35

5610 Operation & Maintenance Manual

Figure 20

LIFT ARM BYPASS Operation The lift arm bypass is used to lower the lift arm if the lift arm cannot be lowered during normal operation.

DANGER

1

P-84975

Move the joystick (Item 1) [Figure 20] forward until the lift arm slowly lowers.

P-90775

•

•

AVOID DEATH Never reach under or stand under raised lift arm unless supported by an approved lift arm support.

Moving a lift arm control or failure of a part can cause lift arm to drop.

D-1010-0709

Sit in the operator’s seat. Fasten the seat belt and lower the operator arm rest.

Turn the ignition to the ON position (Key Switch) or press the ENTER CODE button (Keyless).

Figure 19

1

P-73842B

Press and hold the Lift and Tilt Transport Lock button (Item 1) [Figure 19].

36

5610 Operation & Maintenance Manual

HYDRAULIC CONTROLS

Lift Arm Operation

Description

Pull the joystick backward to raise the lift arm (Item 1) [Figure 21].

Figure 21 Push the joystick forward to lower the lift arm (Item 2) [Figure 21].

1 3

IMPORTANT

2 2

Never drive forward when the hydraulic control for the lift arm is in float position.

B-19670 B-19669

1

I-2218-1102

Lift Arm Float Position Push the joystick all the way forward (Item 3) [Figure 21] until it locks into the detent position.

P-84975

Figure 22

Use the float position of the lift arm to level loose material ONLY while driving backward.

4

Pull the joystick backward to raise the lift arm (Item 1) [Figure 21] and release from float position.

Tilt Operation

5 5

Move the joystick to the right to tilt the bucket forward (Item 4) [Figure 22].

4 B-19668 B-19667

Move the joystick left to tilt the bucket backward (Item 5) [Figure 22].

P-84975

Movement of the joystick [Figure 21] and [Figure 22] controls the hydraulic cylinders for the lift and tilt functions.

37

5610 Operation & Maintenance Manual

The thumb switch (Item 2) [Figure 25] on the joystick now controls the front auxiliary hydraulic functions.

HYDRAULIC CONTROLS (CONT’D) Front Auxiliary Hydraulics Operation

Move the thumb switch (Item 1) [Figure 25] to the left or to the right to control the front auxiliary hydraulics to operate an attachment. (EXAMPLE: To open or close grapple teeth.).

Figure 23

Move the thumb switch (Item 1) [Figure 25] in the opposite direction to reverse the action of the attachment.

Front Auxiliary Hydraulics Operation (CONTINUOUS FLOW) Move and hold the thumb switch (Item 1) for the desired hydraulic movement then press the trigger switch on the joystick (Item 2) [Figure 25] for a constant flow of hydraulic fluid under pressure to the front auxiliary hydraulics. (EXAMPLE: Sweeper operation)

P-84974

Front auxiliary hydraulics [Figure 23] are standard.

Press the trigger switch (Item 2) [Figure 25] a second time to disengage continuous flow.

Figure 24

NOTE: The front auxiliary hydraulics and the PTO will NOT operate at the same time. The function that is engaged first will stay active until it is disengaged.

AUX HYD

Quick Couplers To Connect: Remove dirt or debris from the surface of both the male and female couplers, and from the outside diameter of the male coupler. Visually check the couplers for corroding, cracking, damage or excessive wear. If any of these conditions exist, the coupler(s) must be replaced.

1

P-73842

Press the auxiliary hydraulics button (Item 1) [Figure 24] to activate auxiliary hydraulics.

To Disconnect: Hold the male coupler. Retract the sleeve of the female coupler until the couplers disconnect.

The switches (Item 1 and 2) [Figure 25] on the joystick controls the front auxiliary hydraulic functions.

Figure 25

WARNING

1

AVOID BURNS Hydraulic fluid, tubes, fittings and quick couplers can get hot when running machine and attachments.

Be careful when connecting and disconnecting quick couplers.

B-18094D

2

W-2220-0396

B-18094C

P-84975

38

5610 Operation & Maintenance Manual

HYDRAULIC CONTROLS (CONT’D)

High-Flow Hydraulics Operation (If Equipped)

Relieve Hydraulic Pressure (Utility Work Machine And Attachment)

Figure 27

WARNING

AUX HYD

AVOID BURNS Hydraulic fluid, tubes, fittings and quick couplers can get hot when running machine and attachments.

Be careful when connecting and disconnecting quick couplers.

1

W-2220-0396 P-73842

Front Auxiliary Quick Couplers Figure 28 Figure 26

1

When Connecting: Push the quick couplers tightly together and hold for five seconds; the pressure is automatically released as the couplers are connected.

P-84977

After auxiliary hydraulics is activated (Item 1) [Figure 27], press the high-flow switch (Item 1) [Figure 28] on the center console. (The High-Flow icon on the switch will be ON.)

When Disconnecting: Push the quick couplers tightly together and hold for five seconds; then retract the sleeve until the couplers disconnect.

Press high-flow switch again to deselect high flow.

IMPORTANT If the High Flow is engaged, High Horsepower Hydraulics will flow through the auxiliary hydraulic quick couplers. Damage to unapproved attachments can result. See your Bobcat dealer for approved high flow attachments.

I-2227-0204

39

5610 Operation & Maintenance Manual

Quick Couplers And Hoses

REMOTE AUXILIARY HYDRAULIC COUPLERS (OPTION)

Figure 31

Description The remote auxiliary hydraulic system uses a control valve to supply hydraulic oil to the four poppet style quick couplers.

The remote auxiliary hydraulic couplers can be used for rear attachments that require hydraulic function such as extending and retracting a hydraulic cylinder.

Figure 29

1

1

P-84971

Remove the plugs from the quick couplers. Clean both the implement male couplers and the utility vehicle female couplers (Item 1) [Figure 31] before connecting.

Figure 32 P-84973

The quick couplers (Item 1) [Figure 29] are mounted at the rear of the machine.

NOTE: The photo [Figure 29] shows the OPTIONAL Three-Point Hitch components. The couplers are available with or without the Three-Point Hitch Option.

1

Figure 30

P-84972

1

To Connect: Pull back on the collar of the female coupler (Item 1) [Figure 32]. Push couplers together, release the collar when the couplers are fully engaged and locked.

2

P-84977

The quick couplers are activated by the switches (Item 1 and 2) [Figure 29] in the center console.

40

5610 Operation & Maintenance Manual

REMOTE AUXILIARY HYDRAULIC COUPLERS (OPTION) (CONT’D)

Figure 34

Quick Couplers And Hoses (Cont’d) Figure 33

1

P-84972

MS2039

To Disconnect: Pull back on the collar (Item 1) [Figure 34] and pull the male coupler out to disconnect.

Secure the hoses to prevent damage [Figure 33]. (The hose bracket shown is an example only, contact you implement dealer for a hose bracket for your implement.)

WARNING AVOID BURNS Hydraulic fluid, tubes, fittings and quick couplers can get hot when running machine and attachments.

Be careful when connecting and disconnecting quick couplers.

IMPORTANT To prevent hose damage caused by dragging on the ground, rubbing, pinching, etc.: • Support attachment and implement hydraulic hoses using available hose guides or supports.

• Contact your implement or attachment dealer for available hose guides or supports.

W-2220-0396

NOTE: Always clean the couplers and install the rubber plugs when the remote hydraulics are not used to prevent dirt from getting into the quick couplers.

I-2260-0707

41

5610 Operation & Maintenance Manual

Figure 36

REMOTE HYDRAULICS (OPTION) (CONT’D) Operating The Remote Hydraulics Figure 35

A A

B

C

D

C

1

2

B

P-84973

D

The quick couplers (Item A, B, C and D) [Figure 36] are mounted at the rear of the machine.

P-84977

NOTE: The photo also shows the OPTIONAL ThreePoint Hitch components. The couplers are available with or without the Three-Point Hitch Option.

The remote rear hydraulic quick couplers are activated by the switches (Item 1 and 2) in the center console.

Pressing the front of switch (Item 1) [Figure 35] pressurizes the (A) [Figure 36] coupler and the return auxiliary hydraulic flow is through the (B) [Figure 36] coupler.

Function Chart [Figure 35] and [Figure 36]

Pressing the rear of switch (Item 1) [Figure 35] pressurizes the (B) [Figure 36] coupler and the return auxiliary hydraulic flow is through the (A) [Figure 36] coupler.

Pressing the front of switch (Item 2) [Figure 35] pressurizes the (C) [Figure 36] coupler and the return auxiliary hydraulic flow is through the (D) [Figure 36] coupler.

Pressing the rear of switch (Item 2) [Figure 35] pressurizes the (D) [Figure 36] coupler and the return auxiliary hydraulic flow is through the (C) [Figure 36] coupler.

42

SWITCH (ITEM 1) [Figure 32] POSITION

REMOTE AUXILIARY HYDRAULIC COUPLER ACTIVATED [Figure 33]

A B

A B

SWITCH (ITEM 2) [Figure 32] POSITION

REMOTE HYDRAULICS [Figure 33]

C D

C D

5610 Operation & Maintenance Manual

ATTACHMENT CONTROL DEVICE (ACD) (IF EQUIPPED)

REMOTE HYDRAULICS (OPTION) (CONT’D) Relieve Hydraulic Pressure (Utility Work Machine And Implement)

Description

Figure 37

Figure 38

1

1

2

P-84974

P-84977

Toolcat

Connect the attachment electrical harness to the attachment control device (Item 1) [Figure 38].

Perform the PRE-STARTING PROCEDURE. (See PRESTARTING PROCEDURE on Page 51.)

Figure 39

Turn the key to the ON position but do not start the engine or press the RUN button. (Operator arm rest must be in the lowered position.)

Move the auxiliary hydraulic switches (Item 1 and 2) [Figure 37] forward and back several times.

2

Implement 1

3

Connect one of the couplers from the implement to the Toolcat coupler, then repeat procedure above. This will relieve hydraulic pressure in the implement.

P-73837B

NOTE: If the implement coupler can not be connected to the Toolcat coupler, try the opposite implement hose coupler. Pressure on one side of the implement circuit can usually be relieved through the opposite hose coupler.

Auxiliary hydraulic function switches (Items 1, 2, and 3) [Figure 39] are used to control some attachment functions through the attachment control device.

See the appropriate attachment Maintenance Manual for control details.

43

Operation

&

5610 Operation & Maintenance Manual

Figure 41

RECEIVER HITCH Description

356 mm (14.00 in)

The Utility Work Machine is equipped with an adjustable receiver hitch. The receiver hitch is used for towing pull type implements. When using PTO powered implements, ONLY use the receiver hitch that is supplied with the utility work machine as it is designed to be the correct length for these implements. Replace if damaged.

1 2

Adjusting Length Figure 40

P-84969B

3

When Using Receiver Hitched Pulled PTO Powered Implements:

2

When using pulled type PTO powered implements, the receiver hitch must be set to the full extended length operating position. Remove the retainer pin (Item 3) and receiver hitch pin (Item 4). Reposition the receiver hitch to the full length position.Reinstall the receiver hitch pin (Item 4) and retainer pin (Item 3) [Figure 40].

4 1

Measure the distance between the PTO shaft (Item 1) and the implement clevis (Item 2) [Figure 41]. This must measure 356 mm (14 in). The receiver hitch supplied with the utility work machine was designed to meet this dimension. Contact your Bobcat dealer for the correct receiver hitch if this dimension is not correct.

P-84970A

The receiver hitch has two mounting positions.

Short operating position (Item 1) [Figure 40].

Full length operating position (Item 2) [Figure 40].

NOTE: For PTO operation, set the receiver hitch in the Full Length Operating Position (Item 2) [Figure 40] so that there is a clearance of 356 mm (14.0 in) [Figure 41] between the end of the PTO shaft and the implement clevis.

To change operating positions, remove the receiver hitch retainer pin (Item 3) and receiver hitch pin (Item 4).

Reposition the receiver hitch to the desired position.

Reinstall the receiver hitch pin (Item 3) and retainer pin (Item 2) [Figure 40].

IMPORTANT When operating receiver hitch pulled PTO driven implements, the receiver hitch must be installed in the full length operating position. The receiver hitch positioned in the short operating position may cause PTO driveline stress or damage during turns.

I-2273-0608

44

5610 Operation & Maintenance Manual

THREE-POINT HITCH (IF EQUIPPED)

Figure 43 UP

Description

1

IMPORTANT Avoid equipment damage. It may be necessary to remove the receiver hitch before using a three-point hitch mounted implement. Check receiver hitch clearance before using any three-point hitch mounted implement.

DOWN

I-2274-0608

P-84967

Figure 42 The three-point hitch position lever (Item 1) [Figure 43] (located in the center console) is used to select the desired position of the three-point hitch lower links. The position of the lever will determine the position of the lower links.

Raising Move the lever (Item 1) [Figure 43] up to raise the lower links.

Lowering Move the lever (Item 1) [Figure 43] down to lower the lower links.

P-84968

The utility work machine can be equipped with an optional three-point hitch classified as a Category 1 three-point hitch [Figure 42]. The three-point hitch position lever is used for controlling the working position of a three-point hitch mounted implement.

45

5610 Operation & Maintenance Manual

THREE-POINT HITCH (IF EQUIPPED) (CONT’D)

Figure 46

Operation UP Figure 44 UP

1 1

DOWN P-84965

DOWN

To control the three-point hitch lower links: P-84967

The three-point hitch lever (Item 1) [Figure 44] controls the position of the lower links (Item 1) [Figure 45].

Figure 45 A depth gauge (Item 1) [Figure 46] located at the top of the three-point hitch, is a reference for determining the position of the lower links. The numbers on the depth gauge do not reflect the actual implement depth but are for reference only. Once you determine the correct digging depth of the implement, use the reference numbers on the depth gauge to repeat the implement digging depth.

UP

1

DOWN P-84966

46

5610 Operation & Maintenance Manual

POWER TAKE-OFF (PTO) (OPTIONAL) Description

WARNING

The Power Take-Off (PTO) system is a hydraulically driven rear PTO designated as Type I per ASAE S 203.14. The attachment or implement driveline should not exceed Category 4 per ASAE S331.5.

• • • • • •

A sensor installed in the PTO motor monitors the rpm’s NOTE: The PTO system can be used with type I implements. Type I implements exceeding the approved towing capacity are not approved for use on the utility work machine. Use of implements in applications requiring more than 16,4 kW (25 hp) [PTO] may result in less than optimum performance.

•

The PTO is controlled by the auxiliary hydraulic button on the dash and a PTO switch located in the center console The PTO has a 540 rpm PTO shaft.

•

NOTE: The PTO system is hydraulically driven and has a relief valve in the auxiliary hydraulic system to limit possible PTO damage. The PTO system can stall if the auxiliary hydraulic system goes over the relief setting resulting in potential overheating condition. Monitor the PTO rpm on the dash panel and visually monitor the implement to make sure the implement is operating correctly.

•

•

AVOID INJURY OR DEATH Do NOT exceed the rated implement PTO speed.

Stay clear of rotating driveline.

Keep bystanders away.

Keep hands, feet, clothing and long hair away.

Keep PTO shields and all guards in place.

Disengage PTO, move the Travel Direction Control Lever to the PARK position, stop the engine and make sure all rotating components are stopped before exiting the utility work machine.

If using the utility work machine PTO in a stationary application; install blocks in front of and behind the rear tires and keep away from the PTO driveline when in use. Walk around the equipment, do not step over, lean across or crawl under a rotating driveline.

Do NOT service the utility work machine or implement with the PTO engaged.

Do NOT service the implement in a raised position unless properly blocked and with all rotating components stopped.

Disengage PTO for road travel.

W-2726-0608

Mirrors are available and can be field installed. Mirrors may be beneficial when using implements.

47

5610 Operation & Maintenance Manual

If the PTO shaft rpm increases to 630 rpm or greater, the PTO speed will flash on the dash panel (Item 2) [Figure 47] and a continuos alarm will sound for 10 seconds. If PTO shaft rpm is not reduced after 10 seconds, the PTO system will automatically shut off. If the PTO shuts off, reduce engine speed to low idle and then press the PTO switch (Item 1) [Figure 48] to engage the PTO.

POWER TAKE-OFF (PTO) (OPTIONAL) (CONT’D) Engaging PTO NOTE: The PTO system is hydraulically driven and has a relief valve in the auxiliary hydraulic system to limit possible PTO damage. The PTO system can stall if the auxiliary hydraulic system goes over the relief setting resulting in potential overheating condition. Monitor the PTO rpm on the dash panel and visually monitor the implement to make sure the implement is operating correctly.

Figure 47

NOTE: If the Toolcat Interlock Control System (TICS) arm rest is raised while the PTO is engage, the PTO system will disengage.

Engaging PTO For Stationary Application Reduce the engine speed to low idle and move the Travel Direction Control Lever to the PARK position.

Raise the Toolcat Interlock Control System (TICS) arm rest.

2

1

Press the auxiliary hydraulics button (Item 1) [Figure 47] once, then press the PTO switch (Item 1) [Figure 48] to the rear. The light in the PTO switch will be ON. “PTO” will flash on the dash panel (Item 2) [Figure 47] and then show the PTO shaft rpm.

P-67762

Increase the engine speed to the desired PTO shaft rpm specified for your implement. (See your implement Operation & Maintenance Manual for the correct PTO rpm.)

Figure 48

Exit the utility work machine.

NOTE: If the Toolcat Interlock Control System (TICS) arm rest is lowered while the PTO is engaged, the PTO system will disengage.

1

Disengaging PTO

P-84977

Reduce the engine speed to low idle and press the brake pedal.

Engaging PTO For Utility Work Machine Application

Press the rear of the PTO switch (Item 1) [Figure 48] a second time to the disengaged the PTO. The light in the PTO switch will be OFF. Press the auxiliary hydraulics button (Item 1) [Figure 47] to disengage the auxiliary hydraulics.

NOTE: The PTO and the front auxiliary hydraulics will NOT operate at the same time. The function that is engaged first will stay active until it is disengaged.

Reduce the engine speed to low idle and press the brake pedal.

WARNING

Press the auxiliary hydraulics button (Item 1) [Figure 47] once, then press the PTO switch (Item 1) [Figure 48] to the rear. The light in the PTO switch will be ON. “PTO” will flash on the dash panel and then show the PTO shaft rpm.

• • • •

The PTO shaft rpm will be displayed (Item 2) [Figure 47] when the PTO is engaged.

Increase the engine speed to the desired PTO shaft rpm (Item 2) [Figure 47] specified for your implement. (See your implement Operation & Maintenance Manual for the correct PTO rpm.)

AVOID INJURY OR DEATH Keep PTO shields and all guards in place.

Keep away from moving parts.

Keep bystanders away.

Do NOT exceed 540 PTO RPM. W-2727-0608

If the PTO shaft speed increases to over 600 rpm “Pto” will flash four times on the dash panel (Item 2) [Figure 47] and then the PTO shaft rpm will automatically be displayed. Reduce engine speed to the correct PTO rpm speed specified for your implement.

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5610 Operation & Maintenance Manual

DAILY INSPECTION Figure 49

7163134-V

49

5610 Operation & Maintenance Manual

DAILY INSPECTION (CONT’D) Daily Inspection And Maintenance

IMPORTANT

Maintenance work must be done at regular intervals to be sure that the machine is in good operating condition.

Failure to do so will result in excessive wear and early failures. The Service Checklist And Schedule [Figure 49] is a guide for correct maintenance of the machine. It is located on the passengers side rear fender below the rear cover and (See Service Schedule (7163134) on Page 159.)

•

Check seat belts and mounting hardware. Replace if damaged.

•

Check Operator’s Cab (ROPS / FOPS).

•

Check Toolcat Interlock Control System (TICS) function.

•

Repair broken or loose parts.

•

Clean pedal area and windows.

•

Clean engine of flammable material.

•

Check engine oil level.

•

Check air cleaner and intake hoses/clamps.

•

Check the hydraulic fluid level.

•

Check the tire condition and tire pressure.

•

Monitor the control panel for fuel level, coolant temperature and other engine and hydraulic functions.

•

Machine Signs (Decals), replace if damaged or missing.

•

Check PTO shaft splines, guards, and shields (if equipped). Replace if damaged or missing.

•

Check three-point hitch linkage condition and for proper operation (if equipped).

•

•

PRESSURE WASHING DECALS Never direct the stream at a low angle toward the decal that could damage the decal causing it to peel from the surface.

Direct the stream at a 90 degree angle and at least 300 mm (12 in) from the decal. Wash from the center of the decal toward the edges.

I-2226-0910

WARNING AVOID INJURY OR DEATH Instructions are necessary before operating or servicing machine. Read and understand the Operation & Maintenance Manual, Operator’s Handbook and signs (decals) on machine. Follow warnings and instructions in the manuals when making repairs, adjustments or servicing. Check for correct function after adjustments, repairs or service.

Untrained operators and failure to follow instructions can cause injury or death.

W-2003-0807

50

5610 Operation & Maintenance Manual

PRE-STARTING PROCEDURE

Seat And Steering Wheel Adjustment

Entering The Utility Work Machine

Figure 51

Figure 50

2

1

1

P-84963

Release the lever (Item 1) [Figure 51] to adjust the seat distance from the steering wheel.

Figure 52

1

P-84964A

Enter the cab using the grab bar (Item 1) [Figure 50].

P-73849

Read the Operation & Maintenance Manual and the Operator’s Handbook (Item 2) [Figure 50] (located between the seats) before operating the machine.

Release the steering column lock (Item 1) [Figure 52] and move steering wheel up or down for comfortable operation. Push lock up to secure.

WARNING Operator must have instructions before operating the machine. Untrained operators can cause injury or death.

W-2001-0502

51

5610 Operation & Maintenance Manual

PRE-STARTING PROCEDURE (CONT’D)

Key Switch

Seat Belt Adjustment And Arm Rest

Figure 54

Figure 53 1

OFF ON

B-19665K

START

P-73847

Turn the key to the ON position [Figure 54].

P-39399

If the glow plug icon (Item 1) [Figure 54] is ON, wait for it to go OFF.

Fasten the seat belt snugly and lower the operator arm rest [Figure 53]. Adjust the belt so that it fits snug around the lower part of your hips. Passenger must also fasten seat belt.

Turn the key to START position and release it when the engine starts.The key will return to the ON position [Figure 54].

(See Cold Temperature Starting on Page 53.)

IMPORTANT

STOP THE ENGINE IF ANY WARNING LIGHTS DO NOT GO OFF.

Check the seat belt and shoulder belt retractors for correct operation.

WARNING

Keep retractors clean and replace as necessary.

I-2199-0200

AVOID INJURY OR DEATH When an engine is running in an enclosed area, fresh air must be added to avoid concentration of exhaust fumes. If the engine is stationary, vent the exhaust outside. Exhaust fumes contain odorless, invisible gases which can kill without warning.

STARTING THE ENGINE All controls must be in NEUTRAL POSITION before starting the engine.

Keep feet and arms inside the cab.

W-2050-0807

Pull the engine speed control fully backward and turn the key switch OFF [Figure 54] to stop the engine.

WARNING AVOID INJURY OR DEATH When operating the machine: • Keep the seat belts fastened snugly.

• The arm rest must be lowered.

• Keep your feet and arms inside the cab.

W-2454-1102

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5610 Operation & Maintenance Manual

STARTING THE ENGINE (CONT’D)

Pull the engine speed control fully backward and press the STOP button (Item 5) [Figure 55] to stop the engine.

Keyless Password Lockout Feature - (See Password Lockout Feature on Page 156.)

Figure 55

Cold Temperature Starting 1

3

If the temperature is below 0°C (32°F), use the following procedure to make starting the engine easier:

2

•

Replace the engine oil with the correct type and viscosity for the anticipated starting temperature.

(See Checking And Adding Engine Oil on Page 115.)

•

Make sure the battery is fully charged.

•

Install an engine heater.

5

4

6 P-48314D

Press the START button (Item 4) [Figure 55] (or turn the key to START position) [Figure 54] and release when the engine starts.

Press the ENTER CODE button (Item 1). The display screen (Item 2) will illuminate and there will be two short beeps. [CodE] will appear on the display screen (Item 2) [Figure 55].

WARNING

Use the keypad (Item 3) [Figure 55] to enter the password. For each digit that you enter, a dash will appear on the display screen. (You will have 40 seconds to enter the password or the process will abort and you will need to start over.) There will be one long beep when the password is entered correctly.

• •

NOTE: If the password was incorrect there will be three short beeps and [Error] will appear on the display screen (Item 2). Press the ENTER CODE button (Item 1) [Figure 55] again and start over. After three failed attempts, you must wait three minutes to try again.

AVOID INJURY OR DEATH Engines can have hot parts and hot exhaust gas.

Keep flammable material away.

Do not use machines in atmosphere containing explosive gas.

W-2051-1086

Warming The Hydraulic / Hydrostatic System Let the engine run for a minimum of 5 minutes to warm the engine and the hydrostatic transmission fluid before operating.

If the glow plug icon (Item 6) [Figure 55] is ON, wait for it to go OFF. Press the START button (Item 4) [Figure 55] and release it when the engine starts.

IMPORTANT Do not engage the starter for longer than 15 seconds at a time. Longer use can damage the starter by overheating. Allow starter to cool for one minute before using starter again.

I-2034-0700

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5610 Operation & Maintenance Manual

MONITORING THE CONTROL PANEL Key Switch And Keyless Figure 56

1

P-84962

After the engine is running, frequently monitor the control panel [Figure 56] for error conditions.

Several of the function icons (Item 1) [Figure 56] are associated with error conditions and will come on when an error condition occurs. (See Indicator Icons on Page 29.)

Warning And Shutdown When a WARNING condition exists, the associated icon light will come ON and there will be 3 beeps from the alarm. Be aware that, if this condition is allowed to continue, there may be damage to the engine or machine hydraulic systems.

When a SHUTDOWN condition exists, the associated icon light will come ON and there will be a continuous beep from the alarm and the monitoring system will automatically stop the engine in 10 seconds. The engine can be restarted to move or relocate the machine.

The SHUTDOWN feature is associated with the following icons: General Warning Engine Oil Pressure Engine Coolant Temperature Hydraulic Oil Temperature

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5610 Operation & Maintenance Manual

STOPPING THE ENGINE AND LEAVING THE UTILITY WORK MACHINE

WARNING

Procedure Figure 57

Always park machine on flat, level ground.

W-2441-1102

Emergency Exit (When Equipped With Cab) Figure 59

1

P-84941

Put the Travel Direction Control Lever (Item 1) [Figure 57] in PARK. Lower the lift arm, put the attachment flat on the ground [Figure 57].

P-48299A

Fully lower the three-point hitch implement (if equipped) to the ground. If the PTO is engaged, disengage the PTO switch (if equipped).

The cab door on the opposite side of the machine is used as an emergency exit [Figure 59].

Alternate Emergency Exit:

Stop the engine.

The rear window in each door can be used as an alternate emergency exit. Release the latch and open the rear window.

Figure 58 1

P-39399

Press the red release button (Item 1) [Figure 58] to disconnect the seat belt.

Raise the arm rest [Figure 58] to deactivate lift, tilt, auxiliary and traction drive functions.

Remove the key and exit the cab.

55

5610 Operation & Maintenance Manual

ATTACHMENTS

Pallet Fork

Choosing The Correct Bucket

Figure 61

1

WARNING

Load varies with model of pallet fork being used.

AVOID INJURY OR DEATH Never use attachments or buckets which are not approved by Bobcat Company. Buckets and attachments for safe loads of specified densities are approved for each model. Unapproved attachments can cause injury or death.

W-2052-0907

B-17255

NOTE: Warranty is void if non-approved attachments are used.

If a pallet fork attachment is used, the load center moves forward and reduces the load capacity.

The dealer can identify, for each model, the attachments and buckets approved by Bobcat. The buckets and attachments are approved for load capacity and for secure fastening to the Bob-Tach.

The maximum load to be carried when using a pallet fork is shown on a decal located on the pallet fork frame (Item 1) [Figure 61].

The load capacity is shown on a label in the operator cab.

(See Performance on Page 178.)

WARNING

Load capacity is determined by using a standard dirt bucket, and material of normal density, such as dirt or dry gravel. If longer buckets are used, the load center is moved forward and reduces the load capacity. If very dense material is loaded, the volume must be reduced.

AVOID INJURY OR DEATH Do not exceed load capacity. Excessive load can cause tipping or loss of control.

Figure 60

W-2442-1102

WRONG See your Bobcat dealer for more information about pallet fork inspection, maintenance and replacement. See your Bobcat dealer for load capacity when using a pallet fork and for other available attachments.

B-23851

Exceeding the load capacity [Figure 60] can cause the following problems: 1.

2.

3.

4.

Steering may be difficult.

Tires may wear faster.

There will be a loss of stability.

The life of the machine will be reduced.

Use the correct size bucket for the type and density of material being handled. For safe handling of materials and avoiding machine damage, the attachment (or bucket) should handle a full load without going over the load capacity for the work machine.

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5610 Operation & Maintenance Manual

Figure 63

ATTACHMENTS (CONT’D) Installing And Removing The Attachment (Hand Lever Bob-Tach) The Bob-Tach is used for fast changing of buckets and attachments. See the Attachment Operation & Maintenance Manual to install other attachments.

WARNING Bob-Tach levers have spring tension. Hold lever tightly and release slowly. Failure to obey warning can cause injury.

P-66045A

Be sure the Bob-Tach levers do not hit the bucket or attachment.

W-2054-1285

Tilt the Bob-Tach backward until the cutting edge of the bucket is slightly off the ground [Figure 63].

Installing Figure 62

Figure 64 1

P-66044A P-66046

Pull the Bob-Tach levers all the way up (Item 1) [Figure 62].

Stop the engine and exit the cab.

Enter the cab and fasten the seat belt. Lower the operator arm rest, start the engine and disengage the parking brake.

WARNING AVOID INJURY OR DEATH Before you leave the operator’s seat: • Lower the lift arm, put attachment and implement (if equipped) flat on the ground.

• Put Travel Direction Control Lever in PARK. • Stop the engine.

• Raise operator arm rest.

Lower the lift arm and tilt the Bob-Tach forward.

Drive forward until the top edge of the Bob-Tach is completely under the top flange of the bucket [Figure 62] (or other attachment).

W-2740-0608

Push down on the Bob-Tach levers [Figure 64] until they are fully engaged in the locked position.

If the lever does not engage in the locked position, see your Bobcat dealer for maintenance.

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5610 Operation & Maintenance Manual

Figure 66

ATTACHMENTS (CONT’D) Installing And Removing The Attachment (Hand Lever Bob-Tach) (Cont’d) Figure 65

P-66045A

1

B-15177

Pull the Bob-Tach levers all the way up [Figure 66].

The wedges (Item 1) [Figure 65] must extend through the holes in the mounting frame of the bucket (or attachment), securely fastening the bucket or attachment to the Bob-Tach.

Disconnect the hydraulic hoses, if necessary.

Enter the cab and fasten the seat belt. Lower the arm rest and start the engine.

Figure 67

WARNING Bob-Tach wedges must extend through the holes in attachment. Lever(s) must be fully down and locked.

Failure to secure wedges can allow attachment to come off and cause injury or death.

W-2102-0497

Removing Put the attachment flat on the ground and lower or close the hydraulic equipment.

Put the attachment flat on the ground and lower or close the hydraulic equipment.

P-66044A

If the attachment is hydraulically and / or attachment electrical harness controlled (i.e.: sweeper, auger, etc.):

Tilt the Bob-Tach forward.

Stop the engine and relieve hydraulic pressure in the auxiliary circuit. (See Relieve Hydraulic Pressure (Utility Work Machine And Attachment) on Page 39.)

Move backward, away from the bucket or attachment [Figure 67].

Put the Travel Direction Control Lever in PARK, unfasten the seat belt, raise the arm rest, and exit the cab.

Disconnect the hydraulic hoses and / or the attachment electrical harness connection (if equipped).

Enter the utility work machine and perform the prestart procedure.

(See PRE-STARTING PROCEDURE on Page 51.)

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5610 Operation & Maintenance Manual

Figure 70

ATTACHMENTS (CONT’D) Installing And Removing The Attachment (Power Bob-Tach) Installing The Bob-Tach is used for fast changing of buckets and attachments. See the Attachment Operation & Maintenance Manual to install other attachments.

Perform the PRE-STARTING PROCEDURE. (See PRESTARTING PROCEDURE on Page 51.)

Lower the lift arm and tilt the Bob-Tach forward.

P76586

Figure 68 1

Be sure the Bob-Tach levers do not hit the bucket or attachment.

2 Tilt the Bob-Tach backward until the cutting edge of the bucket is slightly off the ground [Figure 70].

2

P76585

Press and hold the Bob-Tach “WEDGES UP” switch (Item 1) until the levers are in the unlocked position (Item 2) [Figure 68] (wedges fully raised).

Figure 69

P76588

Drive forward until the top edge of the Bob-Tach is completely under the top flange of the bucket [Figure 70] (or other attachment).

59

5610 Operation & Maintenance Manual

Figure 72

ATTACHMENTS (CONT’D) Installing And Removing The Attachment (Power Bob-Tach) (Cont’d) Figure 71

1

1 B-15177

The wedges (Item 1) [Figure 72] must extend through the holes in the mounting frame of the bucket (or attachment), securely fastening the bucket or attachment to the Bob-Tach.

WARNING Bob-Tach wedges must extend through the holes in attachment. Lever(s) must be fully down and locked.

Failure to secure wedges can allow attachment to come off and cause injury or death.

W-2102-0497 P-76587A

NOTE: The Power Bob-Tach system has continuous pressurized hydraulic oil to keep the wedges in the engaged position and prevent attachment disengagement. Because the wedges can slowly lower, the operator may need to reactivate the switch (WEDGES UP) before installing an attachment to be sure both wedges are fully raised before installing the attachment.

Press and hold the Bob-Tach “WEDGES DOWN” switch (Item 1) until the levers are fully engaged in the locked position (Item 2) [Figure 71] (wedges fully extended).

If the lever does not engage in the locked position, see your Bobcat dealer for maintenance.

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5610 Operation & Maintenance Manual

Figure 74

ATTACHMENTS (CONT’D) Installing And Removing The Attachment (Power Bob-Tach) (Cont’d) Removing Lower the lift arm and put the attachment flat on the ground.

If the attachment is hydraulically and / or attachment electrical harness controlled (i.e.: sweeper, auger, etc.): Stop the engine and relieve hydraulic pressure in the auxiliary circuit. (See Relieve Hydraulic Pressure (Utility Work Machine And Attachment) on Page 39.)

Put the Travel Direction Control Lever in PARK, unfasten the seat belt, raise the arm rest, and exit the cab.

P76588

Disconnect the hydraulic hoses and / or the attachment electrical harness connection (if equipped).

Tilt the Bob-Tach forward and move the utility work machine backward, away from the bucket or attachment [Figure 74].

Enter the utility work machine and perform the prestart procedure.

(See PRE-STARTING PROCEDURE on Page 51.)

NOTE: The Power Bob-Tach system has continuous pressurized hydraulic oil to keep the wedges in the engaged position and prevent attachment disengagement. Because the wedges can slowly lower, the operator may need to reactivate the switch (WEDGES UP) before removing an attachment to be sure both wedges are fully raised before removing the attachment.

Figure 73

1

2

2

P-76587A

Press and hold the Bob-Tach “WEDGES UP” switch (Item 1) until the levers are in the unlocked position (Item 2) [Figure 73] (wedges fully raised).

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5610 Operation & Maintenance Manual

IMPLEMENT

Exceeding the Three-Point Hitch lift capacity can cause the following problems:

Choosing The Correct Implement 1.

2.

3.

4.

5.

NOTE: Warranty is void if non-approved implements are used.

Steering and braking can be affected by the implement.

Do not exceed the Three-Point Hitch lift capacities or machine rated capacity. (See Performance on Page 178.)

Steering may be difficult.

Tires may wear faster.

There will be a loss of stability.

The life of the machine will be reduced.

Braking performance may be reduced.

The dealer can identify the implements approved by Bobcat. The implements are approved for Three-Point Hitch lift capacity and machine rated capacity.

For Three-Point Hitch lift capacity, (See Performance on Page 178.)

WARNING • • •

AVOID INJURY OR DEATH Load, unload and turn on flat, level ground only.

Do not exceed the Three-Point Hitch lift capacity or machine rated capacity.

Always carry load low. Slow down when turning.

W-2745-0708

62

5610 Operation & Maintenance Manual

Figure 75

IMPLEMENT (CONT’D) Installing And Removing Pull Type Implements

356 mm (14.00 in)

Installing NOTE: Before installing or using any implement, read and understand the implement Operation & Maintenance Manual.

1 2

Fully lower the lift arm and put the attachment flat on the ground.

Put the Travel Direction Control Lever in PARK, stop the engine, unfasten the seat belt, raise the arm rest, and exit the cab.

P-84969B

Adjust the hitch of the implement to match the height of the utility work machine hitch. See the Implement Operation & Maintenance Manual for details.

Adjust the receiver hitch (Item 1) [Figure 75] to the correct length of 356 mm (14.0 in) for PTO driven, pull type implement applications. (See Adjusting Length on Page 44.)

Adjust or remove the three-point lower links, as necessary, for clearance for the pull type implement so lower links do not interfere with any components. (See THREE-POINT HITCH (IF EQUIPPED) on Page 45.)

NOTE: Remove the three-point hitch lower links or raise the lower links, as needed, for pull type implement clearance.

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5610 Operation & Maintenance Manual

IMPLEMENT (CONT’D)

Figure 76

Installing And Removing Pull Type Implements (Cont’d)

1

Installing (Cont’d) Enter the utility work machine and perform the PRESTARTING PROCEDURE. (See PRE-STARTING PROCEDURE on Page 51.)

2

Drive the utility work machine to the implement. If a second person is used to guide the utility work machine, have the person stand a safe distance away from the side of the implement.

P-62114B

Fully lower the lift arm and put the attachment flat on the ground.

Connect the implement to the receiver hitch using a low profile hitch pin (Item 1) [Figure 76]. The hitch pin should be long enough to go through the hitch on the implement.

Install a retainer pin (Item 2) [Figure 76].

Put the Travel Direction Control Lever in PARK, stop the engine, unfasten the seat belt, raise the arm rest, and exit the cab.

Figure 77

WARNING AVOID INJURY OR DEATH Before you leave the operator’s seat: • Lower the lift arm, put attachment and implement (if equipped) flat on the ground.

• Put Travel Direction Control Lever in PARK. • Stop the engine.

• Raise operator arm rest.

1

W-2740-0608

P-84961

Connect the implement safety chain (Item 1) [Figure 77] to the utility work machine. Allow no more slack in the chain than is necessary for turning. (See Safety Chains on Page 81.)

IMPORTANT • • •

Use only approved safety chains when towing equipment.

See your implement or attachment dealer for safety chains for your equipment.

Replace safety chains that are broken, stretched or damaged.

I-2235-0907

64

5610 Operation & Maintenance Manual

IMPLEMENT (CONT’D) Installing And Removing Pull Type Implements (Cont’d)

WARNING

Installing (Cont’d) •

Figure 78

BRACKET EXAMPLE

• • •

AVOID INJURY OR DEATH Disengage the PTO, put the Travel Direction Control Lever in PARK, stop the engine and make sure all rotating components are completely stopped before connecting, disconnecting, adjusting or cleaning any PTO driven equipment.

Always keep PTO shields and all guards in place when using PTO driven equipment.

Disengage PTO for road travel.

Keep hands, feet and clothing away.

W-2728-0608

MS2039

If the implement requires remote hydraulic operation or an electrical harness, connect the hoses to the remote hydraulic couplers or the harness to the rear electrical connector. (See REMOTE AUXILIARY HYDRAULIC COUPLERS (OPTION) on Page 40.)

Secure hoses and wiring (if applicable) to prevent damage. The illustration in [Figure 78] shows an example of a hose guide bracket on an implement.

IMPORTANT To prevent hose damage caused by dragging on the ground, rubbing, pinching or PTO entanglement: • Support attachment and implement hydraulic hoses using available hose guides or supports.

• Contact your implement or attachment dealer for available hose guides or supports.

I-2230-0907

If the implement requires PTO operation, connect the PTO driveline to the implement PTO shaft and the utility work machine PTO shaft. (See Installing And Removing The PTO on Page 74.)

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5610 Operation & Maintenance Manual

IMPLEMENT (CONT’D) Installing And Removing Pull Type Implements (Cont’d)

WARNING •

WARNING AVOID INJURY OR DEATH Before you leave the operator’s seat: • Lower the lift arm, put attachment and implement (if equipped) flat on the ground.

• Put Travel Direction Control Lever in PARK. • Stop the engine.

• Raise operator arm rest.

• • •

AVOID INJURY OR DEATH Disengage the PTO, put the Travel Direction Control Lever in PARK, stop the engine and make sure all rotating components are completely stopped before connecting, disconnecting, adjusting or cleaning any PTO driven equipment.

Always keep PTO shields and all guards in place when using PTO driven equipment.

Disengage PTO for road travel.

Keep hands, feet and clothing away.

W-2728-0608

W-2740-0608

Removing Park on flat level ground.

Fully lower the lift arm and put the attachment flat on the ground.

Put the Travel Direction Control Lever in PARK, stop the engine, unfasten the seat belt, raise the arm rest, and exit the cab.

Make sure the PTO driveline and all rotating components have come to a complete stop before exiting the utility work machine (if applicable).

Block the wheels of the implement to keep it from moving (if applicable).

Disconnect the hydraulic hoses or electrical connections (if applicable). (See REMOTE AUXILIARY HYDRAULIC COUPLERS (OPTION) on Page 40.)

Disconnect the PTO driveline (if applicable) from the utility work machine. (See Installing And Removing The PTO on Page 74.)

Remove the safety chain (Item 1) [Figure 77].

Remove the receiver hitch retainer pin (Item 2) and pin (item 1) [Figure 76].

Place a block of wood on the ground and lower the hitch of the implement onto the block of wood. (In freezing conditions; park the implement on planks or blocks to prevent the implement from freezing to the ground.)

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5610 Operation & Maintenance Manual

IMPLEMENT (CONT’D)

Installing

Installing And Removing Three-Point Hitch Mounted Implements

NOTE: Before installing or using any implement, read and understand the Implement Operation And Maintenance Manual.

The three-point hitch on the utility work machine is classified as a Category 1 Three-Point Hitch.

Figure 79

WARNING A

AVOID INJURY OR DEATH Warnings and instructions in this manual and on the machine are for your protection.

1

Failure to follow the warnings and instructions can cause serious injury or death.

3

B

W-2621-1104

Figure 80

2 P-84960

Positioning The Top Link:

2

2

The top link (Item 1) has two mounting positions: A or B [Figure 79].

Remove the retainer pin (Item 2) and pin (Item 3) [Figure 79].

1

Install the top link (Item 1) to the desired position and install the pin (Item 3) and retainer pin (Item 2) [Figure 79].

3

For light to medium draft loads: Install the top link in the bottom hole B. Example, landscape rake.

P-84959

Remove the receiver hitch (Item 1) [Figure 80] (if necessary) so that the receiver hitch does not interfere with raising and lowering the implement. (See RECEIVER HITCH on Page 44.)

For medium to heavy draft loads: Install the top link in the top hole A. Example, tiller or box blade.

The three-point links must be wide enough to clear the implement mounting pins.

Remove the sway bar pin (Item 2) (both sides) and move the two lower links (Item 3) outwards. Reinstall the pin (Item 2) [Figure 80]. (See Sway Bar Adjustment on Page 73.)

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5610 Operation & Maintenance Manual

Figure 82

IMPLEMENT (CONT’D) Installing And Removing Three-Point Hitch Mounted Implements (Cont’d) Installing (Cont’d)

1

WARNING AVOID INJURY OR DEATH Before backing the utility work machine, look in all directions and make sure no bystanders are in the work area. Do not allow anyone between the utility work machine and the implement when backing up to the implement for installation.

3 2

4 P-84957

W-2734-0608

Install the lower link (Item 1) on the implement pin (Item 2). Install the retainer pin (Item 3) [Figure 82] (both sides). The implement can be leveled side to side by adjusting the right link. (See Lifting Link Adjustment on Page 72.)

Figure 81

2

The sway bar pin (Item 4) [Figure 82] can be removed to help with the installation of the lower links to the implement pins. (See Sway Bar Adjustment on Page 73.)

1

Perform the pre-staring procedure. (See PRE-STARTING PROCEDURE on Page 51.)

3

WARNING P-84958A

AVOID INJURY OR DEATH Keep fingers and hands out of pinch points when installing and removing implements.

Enter the utility work machine and perform the PRESTARTING PROCEDURE. (See PRE-STARTING PROCEDURE on Page 51.)

W-2571-0807

Drive the utility work machine to the implement and align the lower links (Item 1) with the implement mounting pins (Item 2) [Figure 81] (both sides).

WARNING

Use the three-point hitch position lever (Item 3) [Figure 81] to align the height of the lower link to the implement mounting pins.

AVOID INJURY OR DEATH Before you leave the operator’s seat: • Lower the lift arm, put attachment and implement (if equipped) flat on the ground.

• Put Travel Direction Control Lever in PARK. • Stop the engine.

• Raise operator arm rest.

Fully lower the lift arm and put the attachment flat on the ground.

Place all controls in neutral.

W-2740-0608

Put the Travel Direction Control Lever in PARK, stop the engine, unfasten the seat belt, raise the arm rest, and exit the cab.

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5610 Operation & Maintenance Manual

Figure 85

IMPLEMENT (CONT’D) Installing And Removing Three-Point Hitch Mounted Implements (Cont’d)

BRACKET EXAMPLE

Installing (Cont’d)

WARNING AVOID INJURY OR DEATH Keep fingers and hands out of pinch points when installing and removing implements.

MS2039

W-2571-0807

If the implement requires remote hydraulic operation, connect the hoses to the remote hydraulic quick couplers. (See REMOTE AUXILIARY HYDRAULIC COUPLERS (OPTION) on Page 40.)

Figure 83

Secure hoses (if applicable) to prevent damage. The illustration in [Figure 85] shows an example of a hose guide bracket on an implement.

1

IMPORTANT To prevent hose damage caused by dragging on the ground, rubbing, pinching or PTO entanglement: • Support attachment and implement hydraulic hoses using available hose guides or supports.

• Contact your implement or attachment dealer for available hose guides or supports.

P-84956

Remove the top link (Item 1) [Figure 83] from the storage position.

I-2230-0907

Figure 84

If the implement requires PTO operation, connect the PTO driveline between the implement PTO shaft and the utility work machine PTO shaft. (See Installing And Removing The PTO on Page 74.)

1 2

WARNING 3 •

P-84955

Lower the top link (Item 1) [Figure 84] until it aligns with the implement mounting hole.

Install the pin (Item 2) and retainer pin (Item 3) [Figure 84].

•

The implement can be leveled front to back by adjusting the top link. (See Top Link Adjustment on Page 72.)

• •

AVOID INJURY OR DEATH Disengage the PTO, put the Travel Direction Control Lever in PARK, stop the engine and make sure all rotating components are completely stopped before connecting, disconnecting, adjusting or cleaning any PTO driven equipment.

Always keep PTO shields and all guards in place when using PTO driven equipment.

Disengage PTO for road travel.

Keep hands, feet and clothing away.

W-2728-0608

The implement side to side sway will need to be adjusted. (See Sway Bar Adjustment on Page 73.)

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5610 Operation & Maintenance Manual

IMPLEMENT (CONT’D)

Figure 86

Installing And Removing Three-Point Hitch Mounted Implements (Cont’d)

2

WARNING •

• • •

1

AVOID INJURY OR DEATH Disengage the PTO, put the Travel Direction Control Lever in PARK, stop the engine and make sure all rotating components are completely stopped before connecting, disconnecting, adjusting or cleaning any PTO driven equipment.

Always keep PTO shields and all guards in place when using PTO driven equipment.

Disengage PTO for road travel.

Keep hands, feet and clothing away.

JACK EXAMPLE B-24951

Lower the implement to the ground. Use an approved jack (Item 1) [Figure 86] to support the implement (if equipped) or block the implement. (In freezing conditions, place the implement on blocks or planks to keep the implement from freezing to the ground.)

W-2728-0608

Removal

Disconnect the hydraulic hoses or electrical connections (if applicable). (See REMOTE AUXILIARY HYDRAULIC COUPLERS (OPTION) on Page 40.)

Always park on flat level ground.

Fully lower the lift arm and put the attachment flat on the ground.

Disconnect the PTO driveline (if applicable) and install the PTO driveline into the storage area (Item 2) [Figure 86] (if equipped). (See Installing And Removing The PTO on Page 74.)

Put the Travel Direction Control Lever in PARK, stop the engine, unfasten the seat belt, raise the arm rest, and exit the cab.

Make sure the PTO driveline and all rotating components have come to a complete stop before exiting the utility work machine (if applicable).

WARNING AVOID INJURY OR DEATH Before you leave the operator’s seat: • Lower the lift arm, put attachment and implement (if equipped) flat on the ground.

• Put Travel Direction Control Lever in PARK. • Stop the engine.

• Raise operator arm rest.

W-2740-0608

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5610 Operation & Maintenance Manual

Figure 89

IMPLEMENT (CONT’D) Installing And Removing Three-Point Hitch Mounted Implements (Cont’d) Removal (Cont’d) Figure 87

3

3

2 1

2 P-84957

Remove the retainer pins (Item 1) [Figure 89] from the three-point hitch links (both sides).

1

Move the lower links (Item 2) out from the implement pins (Item 3) [Figure 89] (both sides). (See Sway Bar Adjustment on Page 73.)

P-84955

Remove the retainer pin (Item 1) and pin (Item 2) [Figure 87].

Figure 90

Remove the top link (Item 3) [Figure 87] from the implement.

Figure 88

1

P-84958

2

Enter the utility work machine and perform the PRESTARTING PROCEDURE. (See PRE-STARTING PROCEDURE on Page 51.)

P-84956

Reinstall the sway bar pins (if removed). (See Sway Bar Adjustment on Page 73.)

Place the top link (Item 1) into the storage position bracket (Item 2) [Figure 88].

Slowly drive the utility work machine away from the implement [Figure 90].

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5610 Operation & Maintenance Manual

Top Link Adjustment

IMPLEMENT (CONT’D) Lifting Link Adjustment

Figure 92

The right and left lift link length can be adjusted to increase or decrease Three-Point Hitch eight. Longer lift links will decrease the Three-Point Hitch height, shorter lift links will increase the Three-Point Hitch height.

3 2

Right Figure 91

2 1 4

1 3 P-84955

5

The top link (Item 1) [Figure 92] is used to adjust the front to back level of the implement.

Loosen the lock nut (Item 2) and use the handle (Item 3 [Figure 92] to lengthen or shorten the top link.

P-84813

Turn clockwise to lengthen the top link, turn counterclockwise to shorten top link.

The right lifting link (Item 1) [Figure 91] can also be used to adjust the side to side level of the implement.

After the implement has been leveled, tighten the lock nut (Item 2) [Figure 92].

Loosen the lock nut (Item 2) and turn the handle (Item 3) [Figure 91] to raise and lower the right lift link.

Turn clockwise to lengthen link, turn counter-clockwise to shorten link.

After the implement has been leveled, tighten the lock nut (Item 2) [Figure 91] to secure the lower link.

Left The left lifting link (Item 4) adjustment is made by removing the retainer pin and pin (Item 5) [Figure 91] and turning the lower clevis to increase or decrease the length.

There are also two different mounting holes in the lower clevises that can be used for adjusting lower link height.

Moving the clevis to the bottom hole will restrict lift height which may be necessary for some implements, (Example: Rotary Cutter). See your implement Operation & Maintenance Manual for additional information.

NOTE: Always check for interference with the implement PTO driveline (if equipped) before operation by fully raising and lowering the three-point hitch.

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IMPLEMENT (CONT’D) Sway Bar Adjustment Figure 93

2 1

2 1

P-84959

The sway bars (Item 1) [Figure 93] (both sides) are used to adjust the amount the implement can move side to side.

Remove the pin (Item 1) [Figure 93] from both sway bars.

Adjust the sway bars. (See the Implement Operation & Maintenance Manual to determine the correct sway bar adjustment recommended for your implement.)

After the sway bars have been set, reinstall the pin (Item 1) [Figure 93].

NOTE: When adjusting the sway bars with an implement installed, the implement will need to be raised slightly off of the ground.

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5610 Operation & Maintenance Manual

Installing And Removing The PTO

Make sure the PTO driveline and all rotating components have come to a complete stop before exiting the utility work machine (if applicable).

The utility work machine can be ordered with an optional PTO.

Block the wheels of the implement to keep it from moving (if applicable).

The PTO has a 540 rpm PTO shaft.

Figure 94

POWER TAKE-OFF (PTO) (IF EQUIPPED)

WARNING • • • • • •

•

• •

•

AVOID INJURY OR DEATH Do NOT exceed the rated implement PTO speed.

Stay clear of rotating driveline.

Keep bystanders away.

Keep hands, feet, clothing and long hair away.

Keep PTO shields and all guards in place.

Disengage PTO, move the Travel Direction Control Lever to the PARK position, stop the engine and make sure all rotating components are stopped before exiting the utility work machine.

If using the utility work machine PTO in a stationary application; install blocks in front of and behind the rear tires and keep away from the PTO driveline when in use. Walk around the equipment, do not step over, lean across or crawl under a rotating driveline.

Do NOT service the utility work machine or implement with the PTO engaged.

Do NOT service the implement in a raised position unless properly blocked and with all rotating components stopped.

Disengage PTO for road travel.

1 P-84953A

Remove the plastic PTO shaft sleeve (Item 1) [Figure 94]. (When removed, keep the PTO shaft sleeve in the Operator’s Handbook pouch inside the cab.).

NOTE: Reinstall the PTO shaft sleeve whenever the PTO is not being used.

W-2726-0608

Installing Install the implement to the utility work machine. (See Installing And Removing Pull Type Implements on Page 63.) or (See Installing And Removing Three-Point Hitch Mounted Implements on Page 67.)

Always park on flat level ground.

Fully lower the lift arm and put the attachment flat on the ground.

Fully lower the three-point hitch and put the implement flat on the ground.

Place all controls in neutral.

Put the Travel Direction Control Lever in PARK, stop the engine, unfasten the seat belt, raise the arm rest, and exit the cab.

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5610 Operation & Maintenance Manual

POWER TAKE-OFF (PTO) (CONT’D)

Figure 95

Installing And Removing The PTO (Cont’d) 1 Installing (Cont’d) If using pull type equipment, adjust the receiver hitch to the correct length of 356 mm (14.0 in). (See Adjusting Length on Page 44.)

NOTE: Remove the three-point hitch links or raise the three-point hitch links, as needed, for pull type implement clearance.

Adjust the height or remove the lower links, as necessary, for clearance for the pull type implements.

Make sure there is no interference with any three-point hitch components. (See THREE-POINT HITCH (IF EQUIPPED) on Page 45.)

P-84952A

Use the correct PTO driveline for use with the utility work machine PTO shaft and the implement PTO shaft. (See POWER TAKE-OFF (PTO) (OPTIONAL) on Page 47.)

IMPORTANT

Connect the PTO driveline (Item 1) [Figure 95] to the PTO shaft of the utility work machine and the PTO shaft of the implement. Make sure it is securely connected by pushing and pulling on the driveline. See your implement Operation & Maintenance Manual for additional information.

Improper hitch installation can cause PTO driveline damage.

• Do not modify the hitch or use an unapproved hitch.

• Make sure PTO driveline is of adequate length and that u-joints are in the correct phase.

NOTE: The PTO driveline must have a means to retain it to the PTO shaft on both the utility work machine and the implement.

I-2249-0807

WARNING •

• • •

WARNING

AVOID INJURY OR DEATH Disengage the PTO, put the Travel Direction Control Lever in PARK, stop the engine and make sure all rotating components are completely stopped before connecting, disconnecting, adjusting or cleaning any PTO driven equipment.

Always keep PTO shields and all guards in place when using PTO driven equipment.

Disengage PTO for road travel.

Keep hands, feet and clothing away.

• • • •

AVOID INJURY OR DEATH Keep PTO shields and all guards in place.

Keep away from moving parts.

Keep bystanders away.

Do NOT exceed 540 PTO RPM. W-2727-0608

W-2728-0608

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5610 Operation & Maintenance Manual

POWER TAKE-OFF (PTO) (CONT’D)

WARNING

Installing And Removing The PTO (Cont’d) Removing Always park on flat level ground.

•

Fully lower the lift arm and put the attachment flat on the ground.

Place all controls in neutral.

•

Put the Travel Direction Control Lever in PARK, stop the engine, unfasten the seat belt, raise the arm rest, and exit the cab.

• •

AVOID INJURY OR DEATH Disengage the PTO, put the Travel Direction Control Lever in PARK, stop the engine and make sure all rotating components are completely stopped before connecting, disconnecting, adjusting or cleaning any PTO driven equipment.

Always keep PTO shields and all guards in place when using PTO driven equipment.

Disengage PTO for road travel.

Keep hands, feet and clothing away.

W-2728-0608

Make sure the PTO driveline and all rotating components have come to a complete stop before exiting the utility work machine.

Block the wheels of the implement to keep it from moving (if applicable).

Figure 96 1

P-84952A

Disconnect the PTO driveline (Item 1) [Figure 96] from the utility work machine PTO shaft. See your Implement Operation & Maintenance Manual for additional information

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5610 Operation & Maintenance Manual

OPERATING PROCEDURE

Operating With A Full Bucket And No Implement

Inspect The Work Area

Figure 97 LOADED BUCKET & NO IMPLEMENT

Before beginning operation, inspect the work area for unsafe conditions.

Look for sharp drop-offs or rough terrain. Have underground utility lines (gas, water, sewer, irrigation, etc.) located and marked. Work slowly in areas of underground utilities.

Remove objects or other construction material that could damage the excavator or cause personal injury.

GOING UP SLOPE

GOING DOWN SLOPE

B-23828

B-23827

Always check ground conditions before starting your work: •

Look for signs of instability such as cracks or settlement.

With a loaded bucket and no implement, go up or down the slope with the heavy end toward the top of the slope [Figure 97].

•

Be aware of weather conditions that can affect ground stability.

Operating With An Empty Bucket And An Implement Installed

•

Check for adequate traction if working on a slope.

Figure 98 THREE-POINT HITCH IMPLEMENT INSTALLED & EMPTY BUCKET

Basic Operating Instructions When operating on a public road or highway, always follow local regulation. For example: Slow Moving Vehicle (SMV) Sign or directional signals may be required.

Always warm up the engine and hydrostatic system before operating the loader.

IMPORTANT Machines warmed up with moderate engine speed and light load have longer life.

GOING UP SLOPE

GOING DOWN SLOPE

B23856

B-23853

With a Three-Point Hitch mounted implement and an empty bucket, go down or up the slope with the heavy end toward the top of the slope [Figure 98].

I-2015-0284

Operate with the engine at full speed for maximum horsepower. Push the Drive Pedal only a small amount to operate the machine.

WARNING

New operators must operate the machine in an open area without bystanders. Operate the controls until the machine can be handled at a efficient and safe rate for all conditions of the work area.

• • • • • • •

Operating Near An Edge Or Water Keep the utility work machine as far back from the edge as possible and the machine wheels perpendicular to the edge so that if part of the edge collapses, the machine can be moved back.

MACHINE TIPPING OR ROLL OVER CAN CAUSE SERIOUS INJURY OR DEATH Keep the lift arm as low as possible.

Do not travel or turn with the lift arm up.

Turn on level ground. Slow down when turning.

Go up and down slopes, not across them.

Keep the heavy end of the machine uphill.

Do not overload the machine.

Check for adequate traction.

W-2444-1109

Always move the utility work machine back at any indication the edge may be unstable.

Raise the bucket only high enough to avoid obstructions on rough ground.

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5610 Operation & Maintenance Manual

OPERATING PROCEDURE (CONT’D)

Emptying

Filling And Emptying The Bucket

Keep the bucket low when moving to the area where you want to dump the material.

Filling Move the machine slowly to the dump area.

Figure 99 Figure 101 A A C

D C

D

B B-23823

B

Lower the lift arm all the way (Item A) and tilt the bucket forward (Item D) [Figure 99] until the cutting edge is on the ground. Drive slowly forward to push the bucket slightly into the material.

B-23826

While raising the lift arm (Item B), tilt the bucket forward (Item D) [Figure 101] to keep it level and help prevent material from falling off the back of the bucket.

Figure 100 A

Tilt the bucket all the way forward (Item D) [Figure 101] to empty the bucket.

C

D B

B-23824

Raise the lift arm (Item B) and tilt the bucket backward (Item C) [Figure 100].

WARNING Load, unload and turn on flat level ground. Do not exceed operating capacity shown on sign (decal) in cab. Failure to obey warnings can cause the machine to tip or roll over and cause injury or death.

W-2445-1102

Drive backward away from the material.

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5610 Operation & Maintenance Manual

Work Mode Operation

OPERATING PROCEDURE (CONT’D) Leveling The Ground Using Float

The Work Mode feature changes the drive system to a more aggressive response when operating in low range while maintaining hydraulic and traction power.

Figure 102 A C

You can use the Work Mode while digging or loading material, when maneuvering the machine to install an attachment / implement or when using a tiller, trencher, box blade, etc.

D

Figure 104

B B-23825

1 Raise the lift arm (Item B) and tilt the bucket forward (Item D) [Figure 102].

Push the joystick all the way forward (Item A) [Figure 102] until it locks into detent position to engage the float. The lift arm will slowly lower.

2

IMPORTANT P-73843

Never drive forward when the hydraulic control for the lift arm is in float position.

I-2218-1102

Press the Work Mode button (Item 1) [Figure 104].

Drive backward to level loose material.

Select forward or reverse travel direction.

Pull the joystick backward (Item B) [Figure 102] to unlock the lift arm from the float position.

Press the Drive Control Pedal (Item 2) [Figure 104].

Backfilling

WARNING

Figure 103 A C

AVOID INJURY OR DEATH Before you leave the operator’s seat: • Lower the lift arm, put attachment and implement (if equipped) flat on the ground.

• Put Travel Direction Control Lever in PARK. • Stop the engine.

• Raise operator arm rest.

D B

W-2740-0608

B-23824A

Lower the lift arm (Item A) and put the cutting edge of the bucket on the ground (Item D) [Figure 103]. Drive forward to the edge of the hole to push the material into the hole.

Tilt the bucket forward (Item D) [Figure 103] as soon as it is past the edge of the hole.

If necessary, raise the lift arms to empty the bucket.

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5610 Operation & Maintenance Manual

Read and understand the Implement Operation And Maintenance Manual and the utility work machine Operation And Maintenance Manual prior to installing or using any implement.

OPERATING PROCEDURE (CONT’D) Towing Equipment With The Utility Work Machine Do not exceed the towing capacity or the trailer hitch tongue weight capacity of the Utility Work Machine. (See Decal inside cab or (See Capacities on Page 180.)

Install the implement on the utility work machine. (See Installing And Removing Pull Type Implements on Page 63.)

Do not tow a vehicle or trailer on public streets or highways.

Always inspect the utility work machine and the implement before use. Inspect for damaged or loose parts, damaged or missing PTO shields and guards.

Do not allow riders in a vehicle being towed.

Avoid sudden starts, sudden stops, and tight turns when towing. Slow down when driving on wet, slippery or rough terrains. Allow for additional stopping distance when towing loads.

Do not exceed the towing capacity or the trailer hitch tongue weight capacity of the utility work machine.

Avoid stopping on a slope when towing. If you must stop on a slope, avoid sudden starts or rolling backward and stopping suddenly.

WARNING

Slow down when towing equipment downhill by letting up on the drive pedal or pressing the brake pedal as necessary.

• •

Always park towed equipment on level ground.

•

AVOID INJURY OR DEATH Load, unload and turn on flat, level ground only.

Do not exceed the Three-Point Hitch lift capacity or machine rated capacity.

Always carry load low. Slow down when turning.

W-2745-0708

Make sure the coupler is of adequate capacity for the load being towed.

New operators must operate the utility work machine in an open area without bystanders. Operate the controls until the utility work machine can be handled at a efficient and safe speed for all conditions of the work area.

Before beginning operation, inspect the work area for unsafe conditions.

Look for drop-offs or rough terrain. Have underground utility lines (gas, water, sewer, irrigation, etc.) located and marked.

Remove objects or other construction material that could damage the utility work machine or cause personal injury.

When operating on a public road or highway, always follow local regulations. For example: Slow Moving Vehicle (SMV) emblem or directional signals and hazard / flasher lights may be required.

Always warm up the engine and hydrostatic system before operating the utility work machine.

Check for safe operating speed, safe stopping distances and braking characteristics that may be different with each type of implement. Know that when implements are installed, the utility work machine braking distance may increase.

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5610 Operation & Maintenance Manual

OPERATING PROCEDURE (CONT’D) Safety Chains Figure 105

P-84961

When towing implements on a public roadway, use safety chains with a tensile strength equal to or greater than the gross weight of the unit being towed. This will control the implement in the event the hitch pin is lost during transportation [Figure 105].

After the safety chains are installed between the implement and utility work machine frame, check for adequate safety chain length. Drive the utility work machine to the left and right to check that the chains do not dangle on the ground or become tight during the turn.

If necessary, adjust safety chain length [Figure 105].

IMPORTANT • • •

Use only approved safety chains when towing equipment.

See your implement or attachment dealer for safety chains for your equipment.

Replace safety chains that are broken, stretched or damaged.

I-2235-0907

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5610 Operation & Maintenance Manual

OPERATING PROCEDURE (CONT’D)

When operating on a public road or highway, always follow local regulation. For example: Slow Moving Vehicle (SMV) Sign or directional signals and hazard / flasher lights may be required.

Operating The Three-Point Hitch Implement The three-point hitch on the utility work machine is classified as a Category 1 Three-Point Hitch.

Always warm up the engine and hydrostatic system before operating the utility work machine.

Always inspect the utility work machine and the implement before use. Inspect for damaged or loose parts, damaged or missing PTO shields and guards.

WARNING • • • •

New operators must operate the utility work machine in an open area without bystanders. Operate the controls until the utility work machine can be handled at a efficient and safe speed for all conditions of the work area.

AVOID INJURY OR DEATH Always fasten the seat belt.

Never modify equipment or use unapproved implements.

Operate the utility work machine from the operator’s seat only.

Keep bystanders away. Never carry riders (except in the passengers seat with the seat belt fastened).

Check for safe operating speed, safe stopping distances and braking characteristics that may be different with each type of implement. Know that when implements are installed, the utility work machine braking distance may increase.

W-2731-0608

Before beginning operation, inspect the work area for unsafe conditions.

Read and understand the implement Operation And Maintenance Manual and the utility work machine Operation And Maintenance Manual prior to installing or using any implement.

Look for drop-offs or rough terrain. Have underground utility lines (gas, water, sewer, irrigation, etc.) located and marked.

Remove objects or other construction material that could damage the utility work machine or cause personal injury.

WARNING • • •

See the Implement Operation And Maintenance Manual for the correct operating procedure for your implement.

AVOID INJURY OR DEATH Load, unload and turn on flat, level ground only.

Do not exceed the Three-Point Hitch lift capacity or machine rated capacity.

Always carry load low. Slow down when turning.

W-2745-0708

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5610 Operation & Maintenance Manual

OPERATING PROCEDURE (CONT’D) Operating The Three-Point Hitch Implement (Cont’d) Install the three-point hitch implement on the utility work machine. (See Installing And Removing Three-Point Hitch Mounted Implements on Page 67.)

Figure 106 UP

1

DOWN P-84967

Figure 107

RAISE

1 LOWER

P-84951

The three-point hitch position lever (Item 1) [Figure 106] (located in the center console) is used to select the desired position of the three-point hitch lower links. The position of the lever will determine the position of the lower links.

Move the three-point hitch position lever (Item 1) [Figure 106] up to raise the three-point hitch lower links (Item 1) [Figure 107].

Move the three-point hitch position lever (Item 1) [Figure 106] down to lower the three-point hitch lower links (Item 1) [Figure 107].

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5610 Operation & Maintenance Manual

OPERATING PROCEDURE (CONT’D) Safety Rules For PTO Operation

WARNING

WARNING

AVOID INJURY OR DEATH Before you leave the operator’s seat: • Lower the lift arm, put attachment and implement (if equipped) flat on the ground.

• Put Travel Direction Control Lever in PARK. • Stop the engine.

• Raise operator arm rest.

AVOID INJURY OR DEATH Warnings and instructions in this manual and on the machine are for your protection.

W-2740-0608

Failure to follow the warnings and instructions can cause serious injury or death.

W-2621-1104

WARNING • • • • • •

•

• •

•

AVOID INJURY OR DEATH Do NOT exceed the rated implement PTO speed.

Stay clear of rotating driveline.

Keep bystanders away.

Keep hands, feet, clothing and long hair away.

Keep PTO shields and all guards in place.

Disengage PTO, move the Travel Direction Control Lever to the PARK position, stop the engine and make sure all rotating components are stopped before exiting the utility work machine.

If using the utility work machine PTO in a stationary application; install blocks in front of and behind the rear tires and keep away from the PTO driveline when in use. Walk around the equipment, do not step over, lean across or crawl under a rotating driveline.

Do NOT service the utility work machine or implement with the PTO engaged.

Do NOT service the implement in a raised position unless properly blocked and with all rotating components stopped.

Disengage PTO for road travel.

•

Keep all shields in place. Replace damaged or missing shields before operating

•

Follow warnings and instructions on machine signs (decals). Replace damaged or missing decals.

•

Do not wear loose or bulky clothing around the PTO or other moving parts.

•

Keep bystanders away from PTO driven equipment, and never allow children near machines.

•

Read and understand the manuals for the PTO driven equipment and be aware of safe operating procedures and hazards that may not be readily apparent.

•

Always walk around equipment to avoid coming near a turning PTO driveline. Stepping over, leaning across or crawling under a turning PTO driveline can lead to entanglement.

•

Do not install an adapter between the machine PTO shaft and the implement PTO driveline.

•

Never overspeed the PTO. See implement Operation and Maintenance Manual for correct PTO speed.

•

Position the machine and implement hitch correctly to prevent driveline stress and separation.

•

Use caution when turning. Turning too sharp can cause driveline damage.

WARNING

W-2726-0608

DRIVELINE ENTANGLEMENT OR OVERSPEEDING PTO CAN CAUSE SERIOUS INJURY OR DEATH • •

•

DO NOT install an adapter between the machine PTO shaft and implement PTO driveline.

An adapter can extend the driveline universal joint and connecting yoke beyond the PTO shields.

An adapter can overspeed the implement PTO causing driveline or implement damage.

W-2799-0609

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5610 Operation & Maintenance Manual

OPERATING PROCEDURE (CONT’D) Operating The PTO

WARNING

The utility work machine can be ordered with an optional PTO. • • • • • •

The PTO has a 540 rpm PTO shaft.

Read and understand the implement Operation & Maintenance Manual and the utility work machine Operation & Maintenance Manual prior to installing or using any implement.

WARNING • •

•

AVOID INJURY OR DEATH Steering and braking can be affected by the attachment and / or implement. Do not exceed the Loader Rated Operating Capacity, ThreePoint Hitch lift capacity or towing capacity.

Always carry loads low. Slow down when turning.

•

W-2730-0608

•

When operating on a public road or highway, always follow local regulation. For example: Slow Moving Vehicle (SMV) emblem or directional signals and hazard / flasher lights may be required.

•

AVOID INJURY OR DEATH Do NOT exceed the rated implement PTO speed.

Stay clear of rotating driveline.

Keep bystanders away.

Keep hands, feet, clothing and long hair away.

Keep PTO shields and all guards in place.

Disengage PTO, move the Travel Direction Control Lever to the PARK position, stop the engine and make sure all rotating components are stopped before exiting the utility work machine.

If using the utility work machine PTO in a stationary application; install blocks in front of and behind the rear tires and keep away from the PTO driveline when in use. Walk around the equipment, do not step over, lean across or crawl under a rotating driveline.

Do NOT service the utility work machine or implement with the PTO engaged.

Do NOT service the implement in a raised position unless properly blocked and with all rotating components stopped.

Disengage PTO for road travel.

W-2726-0608

Always inspect the utility work machine and the implement before use. Inspect for damaged or loose parts, damaged or missing PTO shields and guards.

WARNING

New operators must operate the utility work machine in an open area without bystanders. Operate the controls until the utility work machine can be handled at a efficient and safe speed for all conditions of the work area.

• • •

Check for safe operating speed, safe stopping distances and braking characteristics that may be different with each type of implement. Know that when implements are installed, the utility work machine braking distance increases.

•

AVOID INJURY OR DEATH Always fasten the seat belt.

Never modify equipment or use unapproved implements.

Operate the utility work machine from the operator’s seat only.

Keep bystanders away. Never carry riders (except in the passengers seat with the seat belt fastened).

W-2731-0608

Before beginning operation, inspect the work area for unsafe conditions.

Look for drop-offs or rough terrain. Have underground utility lines (gas, water, sewer, irrigation, etc.) located and marked.

Remove objects or other construction material that could damage the utility work machine or cause personal injury.

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5610 Operation & Maintenance Manual

If the PTO shaft speed increases to over 600 rpm “Pto” will flash four times on the dash panel (Item 2) [Figure 108] and then the PTO shaft rpm will automatically be displayed. Reduce engine speed to the correct PTO rpm speed specified for your implement.

OPERATING PROCEDURE (CONT’D) Operating The PTO (Cont’d) See the Implement Operation & Maintenance Manual for the correct operating procedure for your implement.

If the PTO shaft rpm increases to 630 rpm or greater, the PTO speed will flash on the dash panel (Item 2) [Figure 108] and a continuos alarm will sound for 10 seconds. If PTO shaft rpm is not reduced after 10 seconds, the PTO system will automatically shut off. If the PTO shuts off, reduce engine speed to low idle and then press the PTO switch (Item 1) [Figure 109] to engage the PTO.

NOTE: Some implements require minimum engine power for proper operation. See the Implement Operation & Maintenance Manual specifications section for power requirements.

Install the implement on the utility work machine. (See Installing And Removing Pull Type Implements on Page 63.), (See Installing And Removing Three-Point Hitch Mounted Implements on Page 67.) and (See POWER TAKE-OFF (PTO) (IF EQUIPPED) on Page 74.)

IMPORTANT

Engaging PTO Perform the pre-starting procedure.

STARTING PROCEDURE on Page 51.)

(See

PRE•

Figure 108

To avoid start-up overload on PTO driveline, reduce engine speed to low idle when engaging the PTO. After PTO driveline is rotating, increase engine speed.

I-2272-0608

2 1

WARNING P-67762

• • • •

Figure 109

AVOID INJURY OR DEATH Keep PTO shields and all guards in place.

Keep away from moving parts.

Keep bystanders away.

Do NOT exceed 540 PTO RPM. W-2727-0608

1 P-84977

NOTE: The PTO and the front auxiliary hydraulics will NOT operate at the same time. The function that is engaged first will stay active until it is disengaged.

Reduce the engine speed to low idle and press the brake pedal.

IMPORTANT

Press the auxiliary hydraulics button (Item 1) [Figure 108] once, then press the rear of the PTO switch (Item 1) [Figure 109]. The light in the PTO switch will be ON.

Turning too tight when operating PTO driven equipment can cause damage to the PTO driveline.

• Make gradual turns.

• In some applications, it may be necessary to disengage the PTO before making the turn.

NOTE: If the Toolcat Interlock Control System (TICS) arm rest is raised while the PTO is engage, the PTO system will disengage.

I-2259-0707

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OPERATING PROCEDURE (CONT’D)

5. Start the engine.

Operating The PTO (Cont’d)

6. Press the auxiliary hydraulics button (Item 2) [Figure 111] once, then press the PTO switch (Item 1) [Figure 111] to the rear. The light in the switch will be ON.

Engaging PTO (Cont’d) Figure 110

7. Adjust the engine speed to the desired rpm specified for your implement.

8. Unfasten the seat belt and exit the utility work machine.

NOTE: If the Toolcat Interlock Control System (TICS) arm rest is raised while the PTO is engaged, the PTO system will disengage.

If the PTO shaft speed increases to over 600 rpm “Pto” will flash four times on the dash panel (Item 2) [Figure 111] and then the PTO shaft rpm will automatically be displayed. Reduce engine speed to the correct PTO rpm speed specified for your implement.

1

If the PTO shaft rpm increases to 630 rpm or greater, the PTO speed will flash on the dash panel (Item 2) [Figure 111] and a continuos alarm will sound for 10 seconds. If PTO shaft rpm is not reduced after 10 seconds, the PTO system will automatically shut off. If the PTO shuts off, reduce engine speed to low idle and then press the PTO switch (Item 1) [Figure 112] to engage the PTO.

P-84978

Adjust the engine speed (Item 1) [Figure 110] to the desired PTO rpm specified for your implement.

Figure 111 1

Disengaging PTO Figure 112

2

P-73842B

The display (Item 1) [Figure 111] will show PTO shaft rpm when the PTO is engaged.

NOTE: The maximum PTO speed for various implements may vary. See the implement Operation & Maintenance Manual for the maximum speed recommended for your implement.

1 P-84977

Engaging The PTO For Stationary Applications

Move the engine speed lever (Item 1) [Figure 110] back to the low idle position.

The PTO can be operated without an operator seated at the operator's seat for stationary applications.

Press the PTO switch (Item 1) [Figure 112] to a second time and the PTO system will disengage. The light in the PTO switch will be OFF.

1. Install blocks in front of and behind the rear utility work machine tires.

2. Put the Travel Direction Control Lever in PARK. 3. Place all controls in neutral.

4. Raise Toolcat Interlock Control System (TICS) arm rest.

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TOWING THE UTILITY WORK MACHINE Procedure Because of the design of the utility work machine, there is not a recommended towing procedure.

•

The utility work machine can be lifted onto a transport vehicle.

•

The utility work machine can be skidded a short distance to move for service (EXAMPLE: Move onto a transport vehicle) without damage to the hydrostatic system. (The tires will not turn.) There might be slight wear to the tires when the utility work machine is skidded.

The towing chain (or cable) must be rated at 1.5 times the weight of the utility work machine. (See Performance on Page 178.)

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It may be necessary to remove the receiver hitch (Item 1) [Figure 114] before loading or unloading to prevent it from hitting the ground. Raise the Three-Point hitch lift arms fully (if equipped).

TRANSPORTING THE UTILITY WORK MACHINE ON A TRAILER Loading And Unloading

Fastening

WARNING

Use the following procedure to fasten the machine to the transport vehicle to prevent it from moving during turns, sudden stops or when going up and down slopes.

AVOID SERIOUS INJURY OR DEATH Adequately designed ramps of sufficient strength are needed to support the weight of the machine when loading onto a transport vehicle. Wood ramps can break and cause personal injury.

Fully lower any bucket or attachment. Put the Travel Direction Control Lever in the PARK position. Stop the engine. Move the controls to neutral and raise the arm rest.

W-2058-0807

Figure 115

Be sure the transport and towing vehicles are of adequate size and capacity for weight of machine. (See Performance on Page 178.)

Figure 113

1

P-84948

Support

Fasten the front of machine using the front tie down point (Item 1) [Figure 115].

P-84950

A machine with an attachment must be loaded or unloaded forward. A machine without an attachment can be loaded or unloaded either forward or backward [Figure 113].

Figure 116

The rear of the trailer must be blocked or supported [Figure 113] when loading or unloading to prevent the front end of the trailer from raising up.

1

Figure 114

P-84949

Fasten the rear of machine using the rear tie down point (Item 1) [Figure 116].

1

P-84969

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PREVENTIVE MAINTENANCE MAINTENANCE SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95 SERVICE SCHEDULE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97 Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .97 TOOLCAT INTERLOCK CONTROL SYSTEM (TICS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98 Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98 Inspecting The TICS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98 Maintaining The TICS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98 LIFT ARM BYPASS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99 Inspecting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .99 SEAT BELT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100 Inspection And Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100 BACK-UP ALARM SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101 Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101 Inspecting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .101 NEUTRAL START SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102 Inspecting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .102 LIFT ARM SUPPORT DEVICE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .103 Installing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103 Removing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .103 PTO SWITCH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104 Inspection And Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104 PARKING BRAKE SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105 Inspection And Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105 OPERATOR CAB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105 Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105 REAR COVER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106 Opening And Closing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106 CAB FILTERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107 Cleaning And Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107 Fresh Air Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107 Recirculating Air Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .107

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HEATING AND AIR CONDITIONING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .108 Cleaning And Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .108 Filters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .108 Evaporator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .108 Air Conditioning Lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .108 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .108 AIR CLEANER SERVICE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .109 Replacing Filter Elements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .109 OPERATOR SEAT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110 Removal And Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110 PASSENGER SEAT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111 Removal And Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111 FUEL SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112 Fuel Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112 Biodiesel Blend Fuel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112 Filling The Fuel Tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113 Fuel Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113 Removing Air From The Fuel System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114 Filling A Portable Fuel Container . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114 ENGINE LUBRICATION SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115 Checking And Adding Engine Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115 Engine Oil Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115 Removing And Replacing Oil And Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115 ENGINE COOLING SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117 Checking Level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117 Cooling System Service Access Position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118 Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .120 Removing And Replacing Coolant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .121 ELECTRICAL SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .122 Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .122 Fuse And Relay Location - Cab Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .122 Fuse And Relay Location - Frame Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .123 Battery Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .124 Using A Booster Battery (Jump Starting) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .125 Removing And Installing Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .126 HYDRAULIC / HYDROSTATIC SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .127 Checking Fluid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .127 Hydraulic / Hydrostatic Fluid Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .127 Adding Fluid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .127 Removing And Replacing Hydraulic / Hydrostatic And Case Drain Filters . . . . . . . . . . . .128 Removing And Replacing Hydraulic Fluid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .129 Breather Cap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .130 92

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SPARK ARRESTER MUFFLER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 131 Cleaning Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 131 SUPPORTING THE MACHINE ON JACKSTANDS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 132 Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 132 TIRE MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .133 Wheel Nuts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 133 Rotating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 133 Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 133 TRANSAXLE (FRONT AND REAR) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 134 Checking And Adding Lubricant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 134 Removing And Replacing Lubricant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 135 ALTERNATOR BELT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 136 Belt Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .136 Belt Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 136 AIR CONDITIONING BELT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 136 Belt Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .136 Belt Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 137 DRIVE BELT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 138 Belt Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .138 Belt Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 140 LUBRICATING THE UTILITY WORK MACHINE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 142 Lubrication Locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 142 PIVOT PINS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 144 Inspection And Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 144 BOB-TACH (HAND LEVER) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .145 Inspection And Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 145 BOB-TACH (POWER OPTION) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 146 Inspection And Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 146 UTILITY WORK MACHINE STORAGE AND RETURN TO SERVICE . . . . . . . . . . . . . . . . . 147 Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 147 Return To Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 147

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MAINTENANCE SAFETY WARNING

Instructions are necessary before operating or servicing machine. Read and understand the Operation & Maintenance Manual, Operator’s Handbook and signs (decals) on machine. Follow warnings and instructions in the manuals when making repairs, adjustments or servicing. Check for correct function after adjustments, repairs or service. Untrained operators and failure to follow instructions can cause injury or death.

W-2003-0807

CORRECT

CORRECT

P-90216

B-23860

machine

Cleaning and maintenance are required daily.

WRONG

WRONG

WRONG

B-21498

B-23855

B-23854

Have good ventilation when welding or grinding painted parts.

Wear dust mask when grinding painted parts. Toxic dust and gas can be produced.

Avoid exhaust fume leaks which can kill without warning. Exhaust system must be tightly sealed.

Disconnecting or loosening any hydraulic tubeline, hose, fitting, component or a part failure can cause lift arm or implement to drop. Do not go under lift arm when raised unless supported by an approved lift arm support device or under raised implement unless it is properly supported. Replace if damaged.

WRONG

WRONG

Never work on the machine with lift arm up unless supported by an approved support device.

Replace if damaged. Never work on a raised implement unless it is properly supported.

Never modify equipment or add attachments or implements not approved by Bobcat Company.

DO NOT service this machine or an implement with the PTO system engaged.

Safety Alert Symbol: This symbol with a warning statement, means: “Warning, be alert! Your safety is involved!”

Carefully read the message that follows.

Never service the without instructions.

WRONG

B-21497

B-23861

B-6589

Stop, cool and clean engine of flammable materials before checking fluids.

Never service or adjust machine with the engine running unless instructed to do so in the manual.

Avoid contact with leaking hydraulic fluid or diesel fuel under pressure. It can penetrate the skin or eyes.

Never fill fuel tank with engine running, while smoking or when near open flame.

Keep body, jewelry and clothing away from moving parts, electrical contact, hot parts and exhaust.

Wear eye protection to guard from battery acid, compressed springs, fluids under pressure and flying debris when engines are running or tools are used.

Use eye protection approved for type of welding.

Keep side access doors and rear cover closed except for service.

Lead-acid batteries produce flammable and explosive gases.

Keep arcs, sparks, flames and lighted tobacco away from batteries.

Batteries contain acid which burns eyes or skin on contact.

Wear protective clothing. If acid contacts body, flush well with water. For eye contact, flush well and get immediate medical attention.

Maintenance procedures which are given in the Operation & Maintenance Manual can be performed by the owner/ operator without any specific technical training. Maintenance procedures which are not in the Operation & Maintenance Manual must be performed ONLY BY QUALIFIED BOBCAT SERVICE PERSONNEL. Always use genuine Bobcat replacement parts.

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SERVICE SCHEDULE Chart Maintenance work must be done at regular intervals. Failure to do so will result in excessive wear and early failures. The service schedule is a guide for correct maintenance of the Bobcat product.

WARNING

Instructions are necessary before operating or servicing machine. Read and understand the Operation & Maintenance Manual, Handbook and signs (decals) on machine. Follow warnings and instructions in the manuals when making repairs, adjustments or servicing. Check for correct function after adjustments, repairs or service. Untrained operators and failure to follow instructions can cause injury or death.

W-2003-0199

SERVICE SCHEDULE ITEM Engine Oil Hydraulic Fluid Engine Air Filter and Air System Engine Cooling System

HOURS

SERVICE REQUIRED

8-10

50

[7] [7]

[7]

100 250 500 1000

Check the oil level and add as needed. Do not overfill.

Check level and add as needed.

Check condition indicator or display. Service only when required. Check for leaks and damaged components. Do not use compressed air to clean elements.

Clean debris from oil cooler and radiator. Check coolant level cold, add premixed coolant as needed.

Check the condition of seat belts. Check for correct operation of the TICS. Clean dirt and debris from moving parts.

Seat Belt, Toolcat™ Interlock Control System (TICS) (operator’s arm rest) Lift Arm, Cylinders, Bob-Tach, Pivot Lubricate with multi-purpose lithium based grease.

Pins and Wedges Tires Check for damaged tires and correct air pressure. Inflate tires to MAXIMUM pressure shown on the sidewall.

Safety Signs and Safety Treads Check for damaged signs (decals) and safety treads. Replace any signs or safety treads that are damaged or worn.

Operator Cab Check the condition of the cab.

Indicators and Lights Check for correct operation of all indicators and lights.

Fuel Filter Remove the trapped water.

Heater / Air Conditioning Filter (If Clean or replace filter as needed during heating and cooling seasons.

Equipped) Parking Brake Check function.

Three-Point Hitch Linkage Check operation and condition of pins, links and sway bars.

PTO Inspect the shaft splines. Replace damaged or missing guards and shields.

Wheel Nuts Check for loose wheel nuts and tighten to correct torque. See TIRE [1] MAINTENANCE in this Manual.

Hydraulic Fluid, Hoses and Check fluid level and add as needed. Check for damage and leaks. Repair or Tubelines replace as needed.

Spark Arrester Muffler Empty Spark Chamber.

Battery Check cables, hold down clamps, connections and electrolyte level. Add distilled water as needed.

Transaxle Lubricant Check lubricant level; add as needed.

Fuel Filter Replace filter element.

Alternator Belt Check for damage and correct tension. Adjust or replace as needed.

Engine Oil and Filter Replace oil and filter. Use CF / CG4 or better grade oil and Bobcat filter.

[2] Engine / Hydrostatic Belt Check for wear or damage.

[4] Hydraulic / Hydrostatic Filter Replace the filter element.

[3] Hydraulic Reservoir Breather Cap Replace the reservoir breather cap.

Engine Valves Adjust the engine valves. See your Bobcat dealer for this service.

Hydraulic Reservoir Replace the fluid.

[5] Transaxle Lubricant Replace the lubricant.

[6] Coolant Replace the coolant Every 2 years

[1] [2] [3] [4] [5] [6] [7]

Check every 8-10 hours for the first 24 hours; then as scheduled.

First oil and filter change must occur at 50 hours; then as scheduled.

Replace the hydraulic / hydrostatic filter element after the first 50 hours; and thereafter when the transmission warning light comes ON while operating or at the 500 hour interval.

Change must occur at first 50 hours; then as scheduled.

First hydraulic change must occur at 100 hours; then as scheduled.

First transaxle lubricant change must occur at 300 hours; then as scheduled.

Or every 12 months.

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5610 Operation & Maintenance Manual

TOOLCAT INTERLOCK CONTROL SYSTEM (TICS)

Maintaining The TICS

Description

Use the correct service interval to inspect and maintain the arm rest (See SERVICE SCHEDULE on Page 97.)

The Toolcat Interlock Control System (TICS) is controlled by the left arm rest.

Figure 118

The interlock system requires the operator to lower the arm rest in order to operate the machine.

When the arm rest is up, the lift, tilt, auxiliary hydraulics and traction control functions are deactivated.

Inspecting The TICS Sit in the operator’s seat and fasten the seat belt. Lower the arm rest all the way down. Place all controls in neutral. Start the engine.

Operate the joystick to check that both the lift and tilt functions operate correctly. Raise the lift arm until the attachment is about 6 m (2 feet) off the ground. Return the joystick to the neutral position.

1 P-39399

Raise the arm rest. The joystick must be firmly locked in the NEUTRAL position. There must be no motion of the lift arm or tilt functions.

Use compressed air to clean any debris or dirt from the pivot parts (Item 1) [Figure 118]. Do not lubricate.

Inspect all mounting hardware and tighten as necessary.

Lower the arm rest. Lower the lift arm.

If the TICS does not function correctly, check for free movement of the arm rest. Check electrical connections and for excessive wear. Replace parts that are worn or damaged. Use only genuine Bobcat replacement parts.

Figure 117

B-19665B

WARNING

1

AVOID INJURY OR DEATH The Toolcat Interlock Control System (TICS) must deactivate the lift, tilt, auxiliary hydraulics and traction drive functions. If it does not, contact your dealer for service. DO NOT MODIFY THE SYSTEM. W-2452-1102 P-73842

2 B-19665E&L

Activate the auxiliary hydraulics (Item 1) [Figure 117], raise the arm rest, and verify that the auxiliary hydraulics are deactivated.

When the arm rest is raised, the two icons (Item 2) [Figure 117] will be ON.

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5610 Operation & Maintenance Manual

Figure 119

LIFT ARM BYPASS The lift arm bypass is used to lower the lift arm if the lift arm cannot be lowered during normal operation. The operator releases the hydraulic fluid from the base end of the lift cylinder allowing the lift arm to slowly lower to the transport position.

Inspecting

1

DANGER P-67762

Press and hold the Lift and Tilt Transport Lock button (Item 1) [Figure 119].

Figure 120 P-90775

•

•

AVOID DEATH Never reach under or stand under raised lift arm unless supported by an approved lift arm support.

Moving a lift arm control or failure of a part can cause lift arm to drop.

D-1010-0709

1 Sit in the operator’s seat. Fasten the seat belt and lower the operator arm rest. Start the engine.

Raise the lift arm 2 m (6 feet) off the ground.

P-64847

Stop the engine.

Move the joystick (Item 1) [Figure 120] forward until the lift arm slowly lowers.

Turn the ignition to the ON position (Key Switch) or press the ENTER CODE button (Keyless).

NOTE: This inspection is performed with the engine OFF.

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5610 Operation & Maintenance Manual

Figure 121

SEAT BELT Inspection And Maintenance

1

WARNING

3

Failure to properly inspect and maintain the seat belt can cause lack of operator restraint resulting in serious injury or death.

W-2466-0703

2

Check the seat belt daily for correct function.

4

Inspect the seat belt system thoroughly yearly or more often if the machine is exposed to severe environmental conditions or applications.

The seat belt system should be repaired or replaced if it shows cuts, fraying, extreme or unusual wear, significant discolorations due to ultraviolet (UV) rays from the sun, dusty / dirty conditions, abrasion to the seat belt webbing, or damage to the buckle, latch plate, retractor (if equipped), and hardware.

B-22283A

The items below are referenced in [Figure 121].

1. Check the webbing. If the system is equipped with a retractor, pull the webbing completely out and inspect the full length of the webbing. Look for cuts, wear, fraying, dirt and stiffness.

2. Check the buckle and latch for proper function. Make sure latch plate is not excessively worn or deformed and buckle is not damaged.

3. Check the retractor web storage device (if equipped) by extending the seat belt webbing to determine if it extends and retracts the webbing correctly.

4. Check webbing in areas exposed to ultraviolet (UV) rays from the sun or extreme dust or dirt. If the original color of the webbing in these areas is extremely faded and / or the webbing is packed with dirt, the webbing strength may have weakened.

See your Bobcat dealer for approved seat belt system replacement parts for your machine.

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5610 Operation & Maintenance Manual

Figure 124

BACK-UP ALARM SYSTEM Description This Toolcat utility work machine may be equipped with a back-up alarm system. The back-up alarm will sound when the key switch is in the ON position (Key Switch) or press ENTER CODE button (Keyless) and the operator moves the Travel Direction Control Lever to the reverse travel position.

1 1

2 Inspecting Figure 122 P100918

Inspect the back-up alarm electrical connections (Item 1) and the wire harness (Item 2) [Figure 124] for tightness and damage. Repair or replace any damaged components.

1

Figure 125

P-74312

Inspect for damaged or missing back-up alarm decal (Item 1) [Figure 122] located on the panel next to the operator’s seat. Replace if required.

1

Enter the utility work machine and perform the PRESTARTING PROCEDURE. (See PRE-STARTING PROCEDURE on Page 51.)

Turn the key switch to the ON position (Key Switch) or press ENTER CODE button (Keyless) but do not start the engine.

P-84976

The back-up alarm activation switch is an integral part of the Travel Direction Control Lever (Item 1) [Figure 125].

Move the Travel Direction Control Lever (Item 1) [Figure 125] to the reverse travel position. The back-up alarm must sound.

If the back-up alarm does not sound, [with the key switch in the ON position (Key Switch) or press ENTER CODE button (Keyless) but engine not running and the Travel Direction Control Lever (Item 1) [Figure 125] is in the reverse travel position] check for 12 volt power at the electrical connector (Item 1) [Figure 124].

Figure 123 1

If no power is detected, check harness connectors to make sure all connections are correct.

Repair or replace components as needed.

P-97542

The back-up alarm (Item 1) [Figure 123] is located at the rear of the utility work machine.

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5610 Operation & Maintenance Manual

NEUTRAL START SYSTEM Inspecting The Toolcat utility work machine is equipped with a Neutral Start System. The Travel Direction Control Lever must be in PARK for the engine to start.

Figure 126

1

P-64854

To check the function of the Neutral Start System, place the Travel Direction Control Lever (Item 1) [Figure 126] in FORWARD and turn the key switch to START position (Key Switch) or enter password and press Start button (Keyless). The engine must not start.

Repeat this procedure with the Travel Direction Control Lever in REVERSE. If the engine starts when the Travel Direction Control Lever is in FORWARD or REVERSE, see your Bobcat dealer for service.

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5610 Operation & Maintenance Manual

Figure 128

LIFT ARM SUPPORT DEVICE Installing

WARNING

2 1

Never work on a machine with the lift arm up unless the lift arm is supported by an approved lift arm support device. Failure to use an approved lift arm support device can allow the lift arm or attachment to fall and cause injury or death.

W-2447-1102

P-73894

Swing the lift arm support (Item 1) [Figure 128] toward the cylinder rod. Raise and place into position on top of cylinder base. Lift arm support must contact cylinder rod.

WARNING Service lift arm support device if damaged. Using a damaged lift arm support can cause lift arm to drop causing injury or death.

The tab on each side of lift arm support (Item 2) [Figure 128] will hook in place around cylinder base when properly installed.

W-2448-1102

Enter the cab, lower the arm rest, fasten the seat belt and start the engine.

Remove any attachment from the Bob-Tach and fully lower the lift arm before performing this procedure.

Lower the lift arm until it is supported by the support device.

Figure 127

Stop the engine and exit the cab.

Removing Enter the cab, lower the arm rest, fasten the seat belt and start the engine.

Raise the lift arm all the way up.

1

Stop the engine and exit the cab.

Position the lift arm support and latch securely into the storage position.

P-73895

Enter the cab, lower the arm rest, fasten the seat belt and start the engine.

Pull the latch (Item 1) [Figure 127] up to release the lift arm support.

Fully lower the lift arm.

Enter the cab, lower the arm rest, fasten the seat belt and start the engine.

Stop the engine and exit the cab.

Raise the lift arm all the way up.

Stop the engine and exit the cab.

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5610 Operation & Maintenance Manual

PTO SWITCH

The auxiliary hydraulics button (Item 1) [Figure 129] must be activated prior to engaging the PTO switch. The PTO Switch (Item1) [Figure 130] engages and disengages the PTO shaft.

Inspection And Maintenance

WARNING • • • •

Both the auxiliary hydraulics button (Item 1) [Figure 129] and the PTO Switch (Item1) [Figure 130] must be in the disengaged (OFF) position for the engine to be started.

AVOID INJURY OR DEATH Keep PTO shields and all guards in place.

Keep away from moving parts.

Keep bystanders away.

Do NOT exceed 540 PTO RPM.

Inspection Procedure Perform this procedure on flat level ground and make sure the area is clear of bystanders.

W-2727-0608

1. Enter the utility work machine and perform the PRESTARTING PROCEDURE. (See PRESTARTING PROCEDURE on Page 51.) Move the Engine Speed Control lever to low engine speed.

Turn the key switch to the ON position and start the engine.

2. Engage the PTO. (See Engaging PTO on Page 48.)

The PTO driveline must start rotating.

Figure 129 3. Monitor the PTO shaft rpm speed on the dash panel (Item 2) [Figure 129].

4. Disengage the PTO (See Disengaging PTO on Page 48.) The PTO driveline must STOP rotating.

Contact your Bobcat dealer if the PTO system does not function properly.

2

1 P-67762

Figure 130

1 P-84977

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5610 Operation & Maintenance Manual

PARKING BRAKE SYSTEM

OPERATOR CAB

Inspection And Maintenance

Description

The Toolcat is equipped with a Parking Brake System.

Figure 132

Figure 131

2 1

P-84918

The machine has an operator cab (ROPS and FOPS) [Figure 132] as standard equipment to protect the operator from rollover and falling objects. The seat belt must be worn for rollover protection. Check with your dealer if the operator cab has been damaged or modified.

P-73843

When the Travel Direction Control Lever (Item 1) [Figure 131] is in PARK, the Parking Brake is engaged.

ROPS / FOPS - Roll Over Protective Structure per ISO 3471, and Falling Object Protective Structure per ISO 3449, Level I.

The Parking Brake can also be engaged separately by pressing the Parking Brake button (Item 2) [Figure 131] on the instrument panel. If the Parking Brake is engaged using the Parking Brake button, the button must be pressed again to disengage.

Level I Protection from falling bricks, small concrete blocks, and hand tools encountered in operations such as highway maintenance, landscaping, and other construction site services.

The parking brake function check should be performed on a slope of approximately 11°. Conduct the check in an area free of objects and bystanders.

Back the machine up the slope and put the Travel Direction Control Lever in PARK. The machine must not move.

WARNING

If the machine moves after the inspection procedure, see your Bobcat dealer for service.

Never modify operator cab by welding, grinding, drilling holes or adding attachments unless instructed to do so by Bobcat Company. Changes to the cab can cause loss of operator protection from rollover and falling objects, and result in injury or death.

W-2069-0200

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5610 Operation & Maintenance Manual

Figure 135

REAR COVER Opening And Closing Figure 133

1

2

1

P-84946

Closing P-84947

Move the rear cover slightly to the rear of the machine and pull up on the latch (Item 1) [Figure 135].

Opening Slowly start to move the rear cover forward and close the rear cover fully.

Pull outward on the latch (Item 1) and then lift up on the handle (Item 2) [Figure 133] until the rear cover is fully open.

Figure 136

Figure 134

1 2 1 2 P-84947

The rear cover is fully closed when the latch (Item 1) [Figure 136] locks the rear cover in the closed position.

P-84945A

The rear cover (Item 1) is fully opened when the latch (Item 2) [Figure 134] locks the rear cover in the open position.

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5610 Operation & Maintenance Manual

CAB FILTERS

Recirculating Air Filter

Cleaning And Maintenance

The recirculating air filter is located on the right side of the heater / air conditioning housing.

The heating system requires regular inspection and maintenance. (See SERVICE SCHEDULE on Page 97.)

Figure 139

Fresh Air Filter Figure 137

1 1

P-74090

Remove the plastic grate (Item 1) [Figure 139] covering the filter.

P-64828

Figure 140 The fresh air filter is located under the right front fender [Figure 137].

Remove the two thumb bolts and remove the filter housing (Item 1) [Figure 137].

Figure 138 1

P-73870

Use the ring (Item 1) [Figure 140] to pull the filter out.

Shake the filter or use low air pressure to remove dirt.

The filter can be cleaned several times in this manner, then it must be replaced. If air flow from the fan is reduced, the filter may need replacement.

P-66075

Remove the filter and shake it or use low air pressure to remove dirt [Figure 138]. The filter can be cleaned several times in this manner, then it must be replaced.

Reinstall the filter.

Reinstall the filter and housing.

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5610 Operation & Maintenance Manual

Figure 143

HEATING AND AIR CONDITIONING Cleaning And Maintenance The heating system requires regular inspection and maintenance. See the SERVICE SCHEDULE for intervals. (See SERVICE SCHEDULE on Page 97.)

Filters

1

See CAB AIR FILTERS for filter cleaning replacement. (See CAB FILTERS on Page 107.)

and

Evaporator Figure 141

P-73951

Use a vacuum to clean the evaporator coils (Item 1) [Figure 143].

If the coils require a more thorough cleaning, the heater / air conditioning unit must be disconnected from the front of the cab. (See your Bobcat dealer.)

Reinstall the filter and plastic grate.

1 Air Conditioning Lubrication Run the air conditioning for about 5 minutes every week to lubricate the internal components. (In winter too.)

P-74090

Troubleshooting Remove the plastic grate (Item 1) [Figure 141] covering the filter.

If the fan does not run or the air conditioning does not turn on, check the fuse. (See Fuse And Relay Location Frame Panel on Page 123.)

Figure 142

If the air conditioning system circulates warm air, the refrigerant may need to be recharged. (See your Bobcat dealer.)

1 P-73870

Use the ring (Item 1) [Figure 142] to pull the filter out.

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5610 Operation & Maintenance Manual

AIR CLEANER SERVICE

Inner Filter

Replacing Filter Elements Raise the rear cover. (See REAR COVER on Page 106.)

Replace the inner filter every third time the outer filter is replaced or when the red ring still shows in the indicator window after the outer filter has been replaced.

For the interval to service the air cleaner (See SERVICE SCHEDULE on Page 97.)

Figure 146

Check the air intake hose, the inner and outer filter elements and the air cleaner housing for cracks, tears or damage. Check to make sure all connections are tight.

Outer Filter Figure 144

3

1

3

P-84942

2

Twist the outer filter element (Item 1) [Figure 145] approximately 1/8 turn counterclockwise and remove.

Remove the inner element (Item 1) [Figure 146], if required, by sliding it straight out.

1

P-84944

Clean the inside of the filter housing. (Do not use compressed air.)

Replace the outer filter element only when the red ring (Item 1) [Figure 144] shows in the window of the condition indicator.

NOTE: The locking tabs in the air cleaner housing that hold the outer filter in place MUST be thoroughly cleaned to ensure proper seating of both filters.

NOTE: Before replacing the filter element, push the condition indicator button (Item 2) [Figure 144]. Start the engine and run it at fast idle, then stop the engine. If the red ring does not show, do not replace the filter element.

Install the inner element (if removed). Install the outer element taking care to properly engage it into the air cleaner housing locking tabs. Turn the element approximately 1/8 turn clockwise to lock in place.

Release the fasteners and remove the cover (Item 3) [Figure 144]. Clean any debris or dust from the cover.

Install the cover (Item 3) [Figure 144] ensuring correct orientation and engage the fasteners.

Figure 145

Lower the rear cover. (See REAR COVER on Page 106.)

1

P-84943

To remove the outer filter element, rotate the filter (Item 1) [Figure 144] 1/8 turn counterclockwise and pull outward.

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5610 Operation & Maintenance Manual

Figure 149

OPERATOR SEAT Removal And Installation Figure 147

1

P-67205

1 Disconnect the arm rest sensor connector (Item 1) [Figure 149].

Figure 150

P-67432

Removal Remove the two front seat mounting nuts (Item 1) [Figure 147] that secure the operator seat.

1 Figure 148

P-67207

1 Remove the [Figure 150].

seat

belt

mounting

bolt

(Item

1)

Remove seat from operator cab.

Installation P-67208

Install the seat into the cab. Reinstall the seat belt mounting bolt (Item 1) [Figure 150]. Tighten the bolt to 84 - 92 N•m (62 - 68 ft-lb) torque.

Slide the seat towards the front of the operator cab and remove the two rear seat mounting bolts (Item 1) [Figure 148] from the operator seat.

Connect the arm rest sensor connector (Item 1) [Figure 149].

Slide the seat forward and install the two rear mounting bolts (Item 1) [Figure 148]. Tighten the bolts to 43 - 47 N•m (32 - 35 ft-lb) torque.

Slide the seat back fully and install the two nuts (Item 1) [Figure 147]. Tighten the nuts to 24 - 26 N•m (18 - 19 ftlb) torque.

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5610 Operation & Maintenance Manual

Figure 153

PASSENGER SEAT Removal And Installation Figure 151

1

1 P-51252

Remove the bolt (Item 1) [Figure 153] from the seat.

P-67203

Remove seat from operator cab.

Removal

Installation

Remove the two front seat mounting nuts (Item 1) [Figure 151] from the passenger seat.

Install the seat into the cab. Reinstall the seat belt mounting bolt (Item 1) [Figure 153]. Tighten the bolt to 84 - 92 N•m (62 - 68 ft-lb) torque.

Figure 152 Install the two rear mounting bolts (Item 1) [Figure 152].

Tighten the bolts to 43 - 47 N•m (32 - 35 ft-lb) torque.

Install the two nuts (Item 1) [Figure 151]. Tighten the nuts to 24 - 26 N•m (18 - 19 ft-lb) torque.

1

P-51253

Remove the two seat mounting bolts (Item [Figure 152] from behind the passenger seat.

1)

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5610 Operation & Maintenance Manual

FUEL SYSTEM

Biodiesel Blend Fuel

Fuel Specifications

Biodiesel blend fuel has unique qualities that should be considered before using in this machine:

Use only clean, high quality diesel fuel, Grade No. 2 or Grade No. 1.

•

Cold weather conditions can lead to plugged fuel system components and hard starting.

The following is one suggested blending guideline which should prevent fuel gelling during cold temperatures:

•

Biodiesel blend fuel is an excellent medium for microbial growth and contamination which can cause corrosion and plugging of fuel system components.

•

Use of biodiesel blend fuel may result in premature failure of fuel system components, such as plugged fuel filters and deteriorated fuel lines.

•

Shorter maintenance intervals may be required, such as cleaning the fuel system and replacing fuel filters and fuel lines.

•

Using biodiesel blended fuels containing more than five percent biodiesel can affect engine life and cause deterioration of hoses, tubelines, injectors, injector pump and seals.

TEMPERATURE

NO. 2

NO. 1

-9°C (+15°F)

100%

0%

Down to -29°C (-20°F)

50%

50%

Below -29°C (-20°F)

0%

100%

The following fuels may be used in this machine: •

Low Sulfur (500 ppm sulfur) Diesel Fuel.

•

Ultra Low Sulfur (15 ppm sulfur) Diesel Fuel.

•

Biodiesel Blend Fuel - Must contain no more than five percent biodiesel mixed with low sulfur or ultra low sulfur petroleum based diesel. This is commonly marketed as B5 blended diesel fuel. B5 blended diesel fuel must meet ASTM D975 (US Standard) or EN590 (EU Standard) specifications.

Apply the following guidelines if biodiesel blend fuel is used: •

Ensure the fuel tank is as full as possible at all times to prevent moisture from collecting in the fuel tank.

•

Ensure that the fuel tank cap is securely tightened.

•

Biodiesel blend fuel can damage painted surfaces, remove all spilled fuel from painted surfaces immediately.

•

Drain all water from the fuel filter daily before operating the machine.

•

Do not exceed engine oil change interval. Extended oil change intervals can cause engine damage.

•

Before vehicle storage; drain the fuel tank, refill with 100% petroleum diesel fuel, add fuel stabilizer and run the engine for at least 30 minutes.

NOTE: Biodiesel blend fuel does not have long term stability and should not be stored for more than three months.

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5610 Operation & Maintenance Manual

FUEL SYSTEM (CONT’D)

Fuel Filter

Filling The Fuel Tank

Remove water from, or replace the fuel filter at the correct interval. (See SERVICE SCHEDULE on Page 97.)

Figure 154

Figure 155 2

1

1

P-84941A

P-84940A

WARNING

Removing Water:

AVOID INJURY OR DEATH Stop and cool the engine before adding fuel. NO SMOKING! Failure to obey warnings can cause an explosion or fire.

The fuel filter is located under the right side access cover [Figure 155].

Loosen the drain (Item 1) [Figure 155] at the bottom of the filter element to remove water from the filter. Close the drain.

W-2063-0807

Remove the fill cap (Item 1) [Figure 154].

Replacing Element: Use a clean, approved safety container to add fuel of the correct specification. Add fuel only in an area that has free movement of air and no open flames or sparks. NO SMOKING!

Remove the filter element (Item 2) [Figure 155].

NOTE: Be sure the filter gasket is removed with the old fuel filter.

Install and tighten the fuel cap (Item 1) [Figure 154].

Clean the area around the filter housing.

Put clean oil on the seal of the new filter element.

Install the fuel filter, and hand tighten.

Remove air from the fuel system. (See Removing Air From The Fuel System on Page 114.)

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5610 Operation & Maintenance Manual

FUEL SYSTEM (CONT’D)

Filling A Portable Fuel Container

Removing Air From The Fuel System

Static electric spark can explosively ignite gasoline vapors when filling ungrounded portable containers.

Always put the container ON THE GROUND before filling.

WARNING

Keep the nozzle in contact with container while filling.

AVOID INJURY OR DEATH Always clean up spilled fuel or oil. Keep heat, flames, sparks or lighted tobacco away from fuel and oil.

Failure to use care around combustibles can cause explosion or fire.

NEVER fill container in the storage bins or on the machine.

W-2103-0508

WARNING

After replacing the filter element or when the fuel tank has run out of fuel, air must be removed from the fuel system before starting the engine.

FIRE AND EXPLOSION CAN CAUSE SERIOUS INJURY OR DEATH Static electric spark can explosively ignite gasoline vapors when filling ungrounded portable containers.

• ALWAYS place the container ON THE GROUND before filling.

• Keep the nozzle in contact with container while filling.

• NEVER fill container in the cargo box, storage bins or on the machine.

Be sure the engine is cool.

Open the right side access cover.

Figure 156

W-2801-0709

1

2

P-84939

Open the valve (Item 1) on the injector pump and squeeze the hand pump (Item 2) [Figure 156] until fuel comes from the valve with no air bubbles.

Close the valve (Item 1) [Figure 156].

With the operator in the seat, seat belt fastened, arm rest lowered and Travel Direction Control Lever in PARK, start the engine.

Repeat until the engine starts.

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5610 Operation & Maintenance Manual

Removing And Replacing Oil And Filter

ENGINE LUBRICATION SYSTEM Checking And Adding Engine Oil

Follow the service interval for replacing the engine oil and filter (See SERVICE SCHEDULE on Page 97.)

Figure 157

Run the engine until it is at operating temperature.

Stop the engine.

Figure 159 1

P-84938

Check the engine oil level every day.

The engine oil dipstick is located inside the right side access cover.

1 P-84937

Remove the dipstick (Item 1) [Figure 157] to check the oil level.

The engine oil drain is located under the machine at the right side access cover.

Keep the oil level between the marks on the dipstick.

Engine Oil Chart

Remove the drain plug (Item 1) [Figure 159]. Drain the oil into a container and recycle or dispose of used oil in an environmentally safe manner.

Figure 158 ENGINE OIL RECOMMENDED SAE VISCOSITY NUMBER (LUBRICATION OILS FOR DIESEL ENGINE CRANKCASE)

NOTE: Some machines have a belly pan (option or accessory) under the engine area. The belly pan has holes in it for access to drain and filters.

Reinstall the drain plug.

TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE (DIESEL ENGINES MUST USE API CLASSIFICATION CI-4 OR BETTER) [1]Synthetic Oil - Use recommendation from Synthetic Oil Manufacturer.

Use good quality engine oil that meets API Service Classification of CI-4 or better [Figure 158].

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5610 Operation & Maintenance Manual

Figure 161

ENGINE LUBRICATION SYSTEM (CONT’D) Removing And Replacing Oil And Filter (Cont’d)

1

Figure 160

2

P-84938

1 Remove the fill cap (Item 1) [Figure 161].

P-84938

Put the correct quantity of oil in the engine (See Capacities on Page 180.)

Remove the oil filter (Item 1) [Figure 160] and clean the filter housing surface.

Start the engine and let it run for several minutes. Stop the engine and check for leaks at the filter.

Use genuine Bobcat filter only.

Remove the dipstick (Item 2) [Figure 161] and check the oil level. (See Checking And Adding Engine Oil on Page 115.)

Put clean oil on the new filter gasket, install the filter and hand tighten.

Add oil as needed if it is not at the top mark on the dipstick.

Install the dipstick.

WARNING AVOID INJURY OR DEATH Always clean up spilled fuel or oil. Keep heat, flames, sparks or lighted tobacco away from fuel and oil.

Failure to use care around combustibles can cause explosion or fire.

W-2103-0508

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5610 Operation & Maintenance Manual

ENGINE COOLING SYSTEM Checking Level

IMPORTANT

Figure 162

AVOID ENGINE DAMAGE Always use the correct ratio of water to antifreeze.

1

Too much antifreeze reduces cooling system efficiency and may cause serious premature engine damage.

2

Too little antifreeze reduces the additives which protect the internal engine components; reduces the boiling point and freeze protection of the system.

Always add a premixed solution. Adding full strength concentrated coolant can cause serious premature engine damage.

P-84936

I-2124-0497

Propylene Glycol

Stop the engine. Raise the rear cover. (See REAR COVER on Page 106.)

Add premixed coolant; 47% water 53% propylene glycol to the recovery tank if the coolant level is low.

The coolant recovery tank (Item 1) [Figure 162] is located behind the cab.

The correct mixture of coolant to provide a -37°C (-34°F) freeze protection is 5 L propylene glycol mixed with 4,4 L of water OR 1 U.S. gal propylene glycol mixed with 3.5 qt of water.

WARNING

Use a refractometer to check the condition of propylene glycol in your cooling system.

AVOID INJURY Stop the engine and allow to cool before adding coolant or you can be burned.

Lower the rear cover. (See REAR COVER on Page 106.).

W-2106-0907

WARNING AVOID BURNS Do not remove radiator cap when the engine is hot.

You can be seriously burned.

W-2070-1203

The coolant level in the recovery tank must be between the marks on the tank (Item 2) [Figure 162] when the engine is cool.

NOTE: The cooling system is factory filled with propylene glycol coolant (purple color). DO NOT mix propylene glycol with ethylene glycol.

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5610 Operation & Maintenance Manual

Figure 165

ENGINE COOLING SYSTEM (CONT’D) Cooling System Service Access Position

1

NOTE: The following procedure shows how to move the cooling system package to the service access position to access components located below the radiator or to clean the radiator. The cooling package must be returned to its original location when service is completed.

2

Figure 163

P-82296

1

Install a plug (Item 1) into the hose (Item 2) [Figure 165] to prevent any loss of fluid.

Wedge the hose (Item 2) [Figure 165] between the reservoir and cab to keep in the upright position.

Figure 166

P-82295

Stop the engine. Raise the rear cover. (See REAR COVER on Page 106.)

1

Loosen the coolant recovery tank cap (Item 1) [Figure 163] to relieve any existing pressure from the system.

Reinstall the cap.

2

Figure 164

1

2

P-82299

Secure a chain (Item 1) to the slots (Item 2) [Figure 166] at both sides of the radiator support. Secure the chain to a hoist and apply light pressure.

P-82294

Loosen the clamp (Item 1) and disconnect the hose (Item 2) [Figure 164] from the fitting.

118

5610 Operation & Maintenance Manual

Figure 169

ENGINE COOLING SYSTEM (CONT’D) Cooling System Service Access Position (Cont’d) Figure 167

1

1

P-82300

Slowly raise the cooling package until the holes (Item 1) [Figure 169] align.

P-82297

Loosen the hinge bolt (Item 1) [Figure 167] on both sides of the support.

NOTE: Raising the cooling package higher than the service location holes (Item 1) [Figure 169] may damage components.

Figure 168

Figure 170

1 1

P-82298

P-82303

Remove the two bolts (Item 2) [Figure 168] from the support (both sides).

Install one of the previously removed bolts (Item 1) [Figure 170] into the aligned holes (both sides) to secure the cooling package in the raised position.

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5610 Operation & Maintenance Manual

Figure 172

ENGINE COOLING SYSTEM (CONT’D) Cleaning

1

WARNING AVOID INJURY Use safety goggles when using air or water under pressure. Do not use cold water to clean a hot engine.

W-2064-0907 P-82299

Check the cooling system every day to prevent overheating, loss of performance or engine damage.

Raise the radiator to the service position. (See Cooling System Service Access Position on Page 118.).

Stop the engine. Raise the rear cover. (See REAR COVER on Page 106.).

With the radiator (Item 1) [Figure 172] in the service position, use low air or water pressure to remove debris from the radiator and oil cooler (top and bottom).

Figure 171

1

IMPORTANT Do not use a pressure washer to clean the radiator and oil cooler. High pressure can damage the fins.

I-2219-1102

Check the cooling system for leaks.

P-84935

Lower the radiator to the operating position. (See Cooling System Service Access Position on Page 118.).

Use low air or water pressure to remove debris from both sides of the screen (Item 1) [Figure 171] on the rear cover.

Lower the rear cover. (See REAR COVER on Page 106.).

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5610 Operation & Maintenance Manual

Figure 174

ENGINE COOLING SYSTEM (CONT’D) Removing And Replacing Coolant Figure 173

1

1 2

P-67734A

Connect a short length of hose to the coolant drain valve (Item 1) [Figure 174].

P-84936

Open the coolant drain valve (Item 1) [Figure 174] and drain the coolant into a container.

Stop the engine. Raise the rear cover. (See REAR COVER on Page 106.).

Close the drain valve.

Remove the cap (Item 1) [Figure 173] from the coolant recovery tank.

Reuse or dispose of the environmentally safe manner.

used

coolant

in

an

Add premixed coolant to the coolant recovery tank until it is at the full mark. Install the cap.

Start the engine and allow to run until it is at operating temperature.

Stop the engine and check the coolant level. Add premixed coolant to the recovery tank as needed.

Lower the rear cover. (See REAR COVER on Page 106.).

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5610 Operation & Maintenance Manual

Figure 177

ELECTRICAL SYSTEM Description

1

2

4

3

5

6

8

7

9

10

The machine has a 12 volt, negative ground, alternator charging system. The electrical system is protected by fuses and relays. The fuses will protect the electrical system when there is an electrical overload. The reason for the overload must be found before starting the engine again.

Fuse And Relay Location - Cab Panel Figure 175 11

12

13

14

15 P-73886

There is a decal [Figure 177] inside the cab fuse and relay panel cover which shows location and size of fuses.

Description and amp ratings (or relays) are also shown below.

1

REF

DESCRIPTION

1

Attachment Control Device (ACD)

25

11 Switched Power

R

2

Attachment Control Device (ACD)

25

12 Light

R

3

Control Panel

25

13 Wiper

R

4

Console Switches/ Wheel Position

20

14 Drive Lights (Option)

R

5

Light Relay

30

15 Not Used

R

6

Drive Lights (Option)

10

7

Turn Signals/ Flasher (Option)

10

8

Horn/Radio/Power Port/Dome Light

30

9

Front Wipers

20

10 Console Switches/ Direction Lever

15

P-73856

The cab fuse and relay panel (Item 1) [Figure 175] is located inside the cab on the left side of the floor console.

Figure 176

AMP REF

DESCRIPTION

AMP

R = Relay

P-73857

Remove the cover to get access to the fuses and relays [Figure 176].

122

5610 Operation & Maintenance Manual

Figure 180

ELECTRICAL SYSTEM (CONT’D) Fuse And Relay Location - Frame Panel

2

1

3

4

5

6

8

7

9

10

Figure 178

11

13

12

14

15 7129654

1

There is a decal [Figure 180] inside the frame fuse and relay panel cover which shows location and size of fuses.

Description and amp ratings (or relays) are also shown below.

P-73884

The frame fuse and relay panel (Item 1) [Figure 178] is located inside the cab below the operator’s seat.

REF

Figure 179

P-73855

DESCRIPTION

AMP REF

DESCRIPTION

AMP

1

Drive Controller

25

11 Fuel Shut-Off

R

2

Fuel Shut-Off Relay

25

12 Marker Lights (Option)

R

3

Left Marker Lights (Option)

10

13 Glow Plugs

R

4

Right Marker Lights (Option)

10

14 Brake Light (Option)

R

5

Brake Lights (Option)

10

15 Starter

R

6

Condenser Fan

25

7

Blower Motor

25

8

Remote Hydraulics

10

9

Spare

-

10 Spare

-

R = Relay Remove the cover to get access to the fuses and relays [Figure 179].

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5610 Operation & Maintenance Manual

ELECTRICAL SYSTEM (CONT’D) Battery Maintenance

WARNING AVOID INJURY OR DEATH Batteries contain acid which burns eyes and skin on contact. Wear goggles, protective clothing and rubber gloves to keep acid off body.

In case of acid contact, wash immediately with water.

In case of eye contact get prompt medical attention and wash eye with clean, cool water for at least 15 minutes.

If electrolyte is taken internally drink large quantities of water or milk! DO NOT induce vomiting. Get prompt medical attention.

W-2065-0807

Figure 181

P-09589

P-09590

Always clean the battery terminals and cable ends when installing a new or used battery [Figure 181].

Check the electrolyte level in the battery (If needed). Add distilled water as necessary.

Put grease on the battery terminals and cable ends to prevent corrosion.

124

5610 Operation & Maintenance Manual

ELECTRICAL SYSTEM (CONT’D)

Connect the end of the first cable (Item 1) to the positive (+) terminal of the booster battery. Connect the other end of the same cable to the positive battery terminal (Item 2) [Figure 182] in the machine.

Using A Booster Battery (Jump Starting) If it is necessary to use a booster battery to start the engine, BE CAREFUL! There must be one person in the operator’s seat and one person to connect and disconnect the battery cables.

Connect the end of the second cable (Item 3) to the negative terminal of the booster battery. Connect the other end of the same cable (Item 4) [Figure 182] to a ground point on the machine.

The key switch must be OFF. The booster battery must be 12 volt.

Start the engine.

After the engine has started, remove the ground (-) cable (Item 4) [Figure 182] first. Remove the cable from the positive terminal (Item 2) [Figure 182]. Then remove the cables from the booster battery.

WARNING BATTERY GAS CAN EXPLODE AND CAUSE SERIOUS INJURY OR DEATH Keep arcs, sparks, flames and lighted tobacco away from batteries. When jumping from booster battery make final connection (negative) at machine frame.

IMPORTANT Damage to the charging system can occur if: • Engine is operated with battery cables disconnected.

• Battery cables are connected when using a fast charger or when welding. (Remove both cables from the battery.)

• Extra battery cables (booster cables) are connected incorrectly.

Do not jump start or charge a frozen or damaged battery. Warm battery to 16°C (60°F) before connecting to a charger. Unplug charger before connecting or disconnecting cables to battery. Never lean over battery while boosting, testing or charging.

W-2066-0910

Figure 182

I-2217-0610

2

4

P-73860

1

3

P-39258

Raise the rear cover. (See REAR COVER on Page 106.)

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5610 Operation & Maintenance Manual

ELECTRICAL SYSTEM (CONT’D)

Install and tighten the battery hold down clamp and bolt.

Removing And Installing Battery

Connect the negative (-) cable last to prevent sparks.

Connect and tighten the battery cables.

WARNING

Lower the rear cover. (See REAR COVER on Page 106.).

AVOID INJURY OR DEATH Batteries contain acid which burns eyes and skin on contact. Wear goggles, protective clothing and rubber gloves to keep acid off body.

WARNING

In case of acid contact, wash immediately with water.

In case of eye contact get prompt medical attention and wash eye with clean, cool water for at least 15 minutes.

BATTERY GAS CAN EXPLODE AND CAUSE SERIOUS INJURY OR DEATH Keep arcs, sparks, flames and lighted tobacco away from batteries. When jumping from booster battery make final connection (negative) at machine frame.

If electrolyte is taken internally drink large quantities of water or milk! DO NOT induce vomiting. Get prompt medical attention.

Do not jump start or charge a frozen or damaged battery. Warm battery to 16°C (60°F) before connecting to a charger. Unplug charger before connecting or disconnecting cables to battery. Never lean over battery while boosting, testing or charging.

W-2065-0807

Figure 183

W-2066-0910

3

2

4

1

3

P-84932

Stop the engine. Raise the rear cover. (See REAR COVER on Page 106.).

Disconnect the negative (-) cable (Item 1) [Figure 183].

Disconnect the positive (+) cable (Item 2) [Figure 183].

Remove the two battery hold down bolts (Item 3) and battery hold down clamp (Item 4) [Figure 183].

Remove the battery.

NOTE: When removing and installing the battery, do not touch any metal parts with the battery terminals.

Install the battery.

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5610 Operation & Maintenance Manual

HYDRAULIC / HYDROSTATIC SYSTEM

Hydraulic / Hydrostatic Fluid Chart

Checking Fluid

Figure 185

Use only recommended fluid in the hydraulic system.

(See Hydraulic System on Page 179.).

HYDRAULIC / HYDROSTATIC FLUID RECOMMENDED ISO VISCOSITY GRADE (VG) AND VISCOSITY INDEX (VI)

Put the machine on a level surface, lower the lift arm and and put the attachment flat on the ground.

Stop the engine and exit the machine.

Raise the rear cover. (See REAR COVER on Page 106.)

Figure 184

TEMPERATURE RANGE ANTICIPATED DURING MACHINE USE [1]VG 100; Minimum VI 120 [2]VG 46; Minimum VI 140 [3]Synthetic Fluid; VG 46; Minimum VI 150 [4]BOBCAT Hydraulic / Hydrostatic Fluid

1

Use only recommended fluid in the hydraulic system [Figure 185]. (See Hydraulic System on Page 179.)

P-84931

Adding Fluid

Check the fluid level in the sight gauge (Item 1) [Figure 184]. The fluid level is correct when at the center of the sight gauge.

Figure 186

1

P-84930

If needed, remove the fill / breather cap (Item 1) [Figure 186] and add fluid. See chart [Figure 185] for correct hydraulic / hydrostatic fluid.

Lower the rear cover. (See REAR COVER on Page 106.)

127

5610 Operation & Maintenance Manual

Figure 189

HYDRAULIC / HYDROSTATIC SYSTEM (CONT’D) Removing And Replacing Hydraulic / Hydrostatic And Case Drain Filters Raise the rear cover. (See REAR COVER on Page 106.)

Replace the filters at the correct interval. (See SERVICE SCHEDULE on Page 97.)

1

WARNING

P-82367

AVOID INJURY OR DEATH Diesel fuel or hydraulic fluid under pressure can penetrate skin or eyes, causing serious injury or death. Fluid leaks under pressure may not be visible.

Use a piece of cardboard or wood to find leaks. Do not use your bare hand. Wear safety goggles. If fluid enters skin or eyes, get immediate medical attention from a physician familiar with this injury.

To access the case drain filter, the radiator will need to be raised to the service position. (See Cooling System Service Access Position on Page 118.).

Remove the case drain filter (Item 1) [Figure 189] (near the right rear wheel).

Clean the surface of the filter housings where the filter seal contacts the housing.

W-2072-0807

Put clean oil on the seal of the new filters. Install and hand tighten.

Stop the engine and allow it to cool.

Figure 187

Tighten fill / breather cap.

Start the engine and operate the hydraulic controls. Stop the engine and check for leaks at the filters.

Check fluid level and add as needed. (See Checking Fluid on Page 127.)

1

Lower the radiator to the operating position. (See Cooling System Service Access Position on Page 118.).

Lower the rear cover. (See REAR COVER on Page 106.)

P-84930

Loosen the fill / breather cap (Item 1) [Figure 187] to relieve hydraulic system pressure.

WARNING

Figure 188 AVOID INJURY OR DEATH Always clean up spilled fuel or oil. Keep heat, flames, sparks or lighted tobacco away from fuel and oil.

Failure to use care around combustibles can cause explosion or fire.

W-2103-0508

1

P-84929

Remove the hydrostatic filter (Item 1) [Figure 188] (near the left rear wheel).

128

5610 Operation & Maintenance Manual

Figure 192

HYDRAULIC / HYDROSTATIC SYSTEM (CONT’D) Removing And Replacing Hydraulic Fluid Replace hydraulic fluid at the correct service interval.

(See SERVICE SCHEDULE on Page 97.)

Replace the fluid if it becomes contaminated or after major repair.

Always replace the hydraulic / hydrostatic filters whenever the hydraulic fluid is replaced.

P-73942

Stop the engine. Raise the rear cover. (See REAR COVER on Page 106.)

Siphon the fluid into an appropriately sized container (See Capacities on Page 180.) [Figure 192].

Figure 190 Dispose of the used fluid in an environmentally safe manner.

Install the screen and fill to the proper level. (See Adding Fluid on Page 127.)

1

Lower the rear cover. (See REAR COVER on Page 106.)

WARNING AVOID INJURY OR DEATH Always clean up spilled fuel or oil. Keep heat, flames, sparks or lighted tobacco away from fuel and oil.

Failure to use care around combustibles can cause explosion or fire.

P-84930

Remove the hydraulic fill / breather cap (Item 1) [Figure 190].

W-2103-0508

Figure 191

1

P-84928

Remove the screen (Item 1) [Figure 191].

129

5610 Operation & Maintenance Manual

HYDRAULIC / HYDROSTATIC SYSTEM (CONT’D) Breather Cap Replace breather cap at the correct service interval. (See SERVICE SCHEDULE on Page 97.)

Stop the engine. Raise the rear cover. (See REAR COVER on Page 106.)

Figure 193

1

P-84930

Thoroughly clean the area around the breather cap.

Remove the breather cap (Item 1) [Figure 193] and discard.

Install new breather cap.

Lower the rear cover. (See REAR COVER on Page 106.)

130

5610 Operation & Maintenance Manual

Figure 195

SPARK ARRESTER MUFFLER Cleaning Procedure Clean the spark arrester muffler at the correct service interval. (See SERVICE SCHEDULE on Page 97.) Do not operate the machine with a defective exhaust system.

1

WARNING Stop engine and allow the muffler to cool before cleaning the spark chamber. Wear safety goggles.

Failure to obey can cause serious injury.

P-73863

W-2011-1285

Remove the plug (Item 1) [Figure 195] from the cleanout hole in the muffler.

Start the engine.

WARNING

Have a second person, standing to the side of the machine, hold a block of wood over the outlet of the muffler (with the engine running) for about 10 seconds.

AVOID INJURY OR DEATH When an engine is running in an enclosed area, fresh air must be added to avoid concentration of exhaust fumes. If the engine is stationary, vent the exhaust outside. Exhaust fumes contain odorless, invisible gases which can kill without warning.

This will force contaminants out the cleanout hole.

Stop the engine and install the plug.

Install the fender and louvered panel.

W-2050-0807

IMPORTANT

Stop the engine and allow it to cool.

Figure 194

This machine is factory equipped with a U.S.D.A. Forestry Service approved spark arrester exhaust system.

The spark arrester muffler, if equipped, must be cleaned to keep it in working condition. The spark arrester muffler must be serviced by dumping the spark chamber every 100 hours of operation.

1

On some models, the turbocharger functions as the spark arrester and must operate correctly for proper spark arrester function.

If this machine is operated on flammable forest, brush, or grass covered land, it must be equipped with a spark arrester attached to the exhaust system and maintained in working order. Failure to do so will be in violation of California State Law, Section 4442.

PRC. Refer to local laws and regulations for spark arrester requirements.

P-73862

Remove the right rear fender and louvered panel (Item 1) [Figure 194].

I-2284-0111

131

5610 Operation & Maintenance Manual

SUPPORTING THE MACHINE ON JACKSTANDS

Figure 196

Procedure For service work under the machine, or to remove the wheels, always support the machine with jackstands or blocks of adequate capacity for weight of machine (See Performance on Page 178.)

2

2

1

DANGER

3

1

P-74150

Place the jackstands (Item 1) on the control arms (Item 2) [Figure 196] at the front of the machine.

NOTE: When lifting the machine place the jack under the transaxle (Item 3) [Figure 196].

P-90775

•

•

AVOID DEATH Never reach under or stand under raised lift arm unless supported by an approved lift arm support.

Moving a lift arm control or failure of a part can cause lift arm to drop.

Figure 197

2

2

D-1010-0709

3

Install the approved lift arm support device.(See Installing on Page 103.)

1

1

Always park the machine on a level surface.

WARNING

P-84927

AVOID INJURY OR DEATH Instructions are necessary before operating or servicing machine. Read and understand the Operation & Maintenance Manual, Operator’s Handbook and signs (decals) on machine. Follow warnings and instructions in the manuals when making repairs, adjustments or servicing. Check for correct function after adjustments, repairs or service.

Untrained operators and failure to follow instructions can cause injury or death.

Place the jackstands (Item 1) on the control arms (Item 2) [Figure 197] at the rear of the machine.

NOTE: When lifting the machine, place the jack under the transaxle (Item 3) [Figure 197].

For service work requiring axle or suspension component removal see your Bobcat dealer.

W-2003-0807

132

5610 Operation & Maintenance Manual

TIRE MAINTENANCE

Mounting

Wheel Nuts

Tires are to be repaired only by an authorized person using the proper procedures and safe equipment.

NOTE: Remove center cap before attempting to remove wheel.

Tires and rims must always be checked for correct size before mounting. Check rim and tire bead for damage.

Check the wheel nut torque at the correct service interval (See SERVICE SCHEDULE on Page 97.)

The rim flange must be cleaned and free of rust.

The correct torque is 129 - 142 N•m (95 - 105 ft-lb).

The tire bead and rim flange must be lubricated with a rubber lubricant before mounting the tire.

Rotating Avoid excessive pressure which can rupture the tire and cause serious injury or death.

Check the tires regularly for wear, damage and pressure.

During inflation of the tire, check the tire pressure frequently to avoid over inflation.

IMPORTANT WARNING

Inflate tires to the MAXIMUM pressure shown on the sidewall of the tire. DO NOT mix brands of tires used on the same machine.

AVOID INJURY OR DEATH Do not inflate tires above specified pressure. Failure to use correct tire mounting procedure can cause an explosion which can result in injury or death.

I-2057-1010

Figure 198

W-2078-1007

P-84941

Rear tires usually wear faster than front tires. To keep tire wear even, move the front tires to the rear and rear tires to the front [Figure 198].

It is important to keep the same size tires on each side of the machine. If different sizes are used, each tire will be turning at a different rate and cause excessive wear. The tread bars of all the tires must face the same direction.

Recommended tire pressure must be maintained to avoid excessive tire wear and loss of stability and handling capability. Check for correct pressure before operating.

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5610 Operation & Maintenance Manual

Figure 200

TRANSAXLE (FRONT AND REAR) Checking And Adding Lubricant

1

DANGER 1

REAR AXLE

P-84926A

P-90775

•

•

AVOID DEATH Never reach under or stand under raised lift arm unless supported by an approved lift arm support.

Moving a lift arm control or failure of a part can cause lift arm to drop.

Remove the check plug (Item 1) [Figure 199] and [Figure 200] from the front and rear housing.

D-1010-0709

If the level is low, add lubricant through the check plug hole until lubricant flows from the hole.

If lubricant can be reached with the tip of your finger through the hole, the level is correct.

Raise the lift arm and install the approved lift arm support device.(See Installing on Page 103.)

NOTE: When adding transaxle lubricant (See Drive System on Page 180.) for correct fluid type.

Always park the machine on a level surface.

Install and tighten the plug.

Figure 199

Lower the lift arm.

1

FRONT AXLE

P-73899

134

5610 Operation & Maintenance Manual

NOTE: When adding transaxle lubricant (See Drive System on Page 180.) for correct fluid type.

TRANSAXLE (FRONT AND REAR) (CONT’D) Removing And Replacing Lubricant

Lower the lift arm. (See Removing on Page 103.)

DANGER

P-90775

•

•

AVOID DEATH Never reach under or stand under raised lift arm unless supported by an approved lift arm support.

Moving a lift arm control or failure of a part can cause lift arm to drop.

D-1010-0709

Raise the lift arm and install the approved lift arm support device.(See Installing on Page 103.)

Always park the machine on a level surface.

Figure 201

1

P-73900

Remove the drain plug at the bottom of the transaxle housing (Item 1) [Figure 201]. (front and rear) Drain the lubricant into a container and dispose of it in an environmentally safe manner.

Install and tighten drain plug.

Remove check plug (Item 1) [Figure 199] [Figure 200] and fill with transaxle lubricant.

and

135

5610 Operation & Maintenance Manual

ALTERNATOR BELT

AIR CONDITIONING BELT

Belt Adjustment

Belt Adjustment

Stop the engine.

Figure 203

Remove the passenger seat. (See PASSENGER SEAT on Page 111.)

Figure 202

2 1

1

P-73862

Remove the right rear fender and louvered panel (Item 1) [Figure 203].

P-67897

Loosen the mounting and adjustment bolts (Item 1) [Figure 202].

Figure 204

Move the top of the alternator as shown [Figure 202] to tighten the belt.

1

The belt tension is correct with 6 mm (1/4 in) of belt deflection at the mid span (Item 2) [Figure 202] when 67 N (15 lbf) of force is applied to the belt.

If using a belt tension gauge, measure the belt tension at the mid span (Item 2) [Figure 202]. Adjust belt tension to 145 - 155 N (52 - 76 lbf).

Tighten the mounting and adjustment bolts (Item 1) [Figure 202].

P-73863

Install the passenger seat. (See PASSENGER SEAT on Page 111.)

Loosen adjustment and mounting [Figure 204].

Belt Replacement

bolts

(Item

1)

Move the compressor to tighten the belt until there is 6 mm (1/4 in) belt deflection at mid span when 67 N (15 lbf) of force is applied to the belt.

Stop the engine.

Remove the passenger seat. (See PASSENGER SEAT on Page 111.)

If using a belt tension gauge, measure the belt tension at the mid span. Adjust belt tension to 145 - 155 N (52 - 76 lbf).

Loosen the mounting and adjustment bolts (Item 1) [Figure 202] and move the alternator toward the engine.

Remove the belt.

Tighten the mounting and adjustment bolts (Item 1) [Figure 204].

Install the new belt and adjust as shown under Belt Adjustment. (See Belt Adjustment on Page 136.)

Install the fender and louvered panel.

Install the passenger seat. (See PASSENGER SEAT on Page 111.)

136

5610 Operation & Maintenance Manual

Figure 207

AIR CONDITIONING BELT (CONT’D) Belt Replacement Figure 205

1

2

1

P-73864

Loosen the adjustment and mounting bolts (Item 1) [Figure 207].

P-73862

Move the compressor unit to loosen the belt (Item 2) [Figure 207] all the way. Remove the belt.

Remove the right rear fender and louvered panel (Item 1) [Figure 205].

Install the new belt and adjust as shown in Belt Adjustment. (See Belt Adjustment on Page 136.)

Figure 206

Install the belt shield.

Install the fender and louvered panel.

1

3

2

P-73863

Remove the belt shield mounting bolts (Item 1) and loosen the lower belt shield mounting bolt (Item 2).

Remove the belt shield (Item 3) [Figure 206].

137

5610 Operation & Maintenance Manual

Figure 210

DRIVE BELT Belt Adjustment Stop the engine. Raise the rear cover. (See REAR COVER on Page 106.)

2

Disconnect the negative (-) battery cable. (See Removing And Installing Battery on Page 126.)

Figure 208 3

1

P-73887

Loosen the bolt (Item 1) [Figure 210] on the idler assembly.

1

Use a pry bar to push the idler assembly (Item 2) against the belt (Item 3) [Figure 210].

Figure 211 P-73888

1

Remove the muffler (Item 1) [Figure 208].

2

Figure 209

1 3 P-73897

2

P-73897A

Correct tension is reached when the dial indicator (Item 1) is parallel with the tensioner mounting casting (Item 2) [Figure 211].

P-73866

Remove the belt shield mounting bolts (Item 1) and loosen the lower belt shield mounting bolt (Item 2).

Remove the belt shield (Item 3) [Figure 209].

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5610 Operation & Maintenance Manual

DRIVE BELT (CONT'D) Belt Adjustment (Cont’d) Figure 212

1

P-73887

Tighten the mounting bolt (Item 1) [Figure 212] to 43 - 47 N•m (32 - 35 ft-lb) torque.

Install the belt shield and mounting bolts.

Install the muffler.

Connect the negative (-) battery cable.

Run the engine for a few minutes.

Stop the engine and recheck the dial indicator position.

Readjust if necessary.

Lower the rear cover. (See REAR COVER on Page 106.)

139

5610 Operation & Maintenance Manual

Figure 215

DRIVE BELT (CONT'D) Belt Replacement Stop the engine. Raise the rear cover. (See REAR COVER on Page 106.)

1

Disconnect the negative (-) battery cable. (See Removing And Installing Battery on Page 126.)

Figure 213 2

P-73864

If equipped with air conditioning: Loosen the adjustment and mounting bolts (Item 1) [Figure 215].

1

Move the compressor unit to loosen the belt (Item 2) [Figure 215] all the way. Remove the belt.

P-73862

Remove the right rear fender and louvered panel (Item 1) [Figure 213].

Figure 214

1

3

2

P-73863

Remove the belt shield mounting bolts (Item 1) and loosen the lower belt shield mounting bolt (Item 2).

Remove the belt shield (Item 3) [Figure 214].

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5610 Operation & Maintenance Manual

Figure 218

DRIVE BELT (CONT'D) Belt Replacement (Cont’d) Figure 216

2 1

1

3 P-67700A

Loosen and remove the bolt (Item 1) [Figure 218] on the spring loaded drive idler.

P-73888

Remove the muffler (Item 1) [Figure 216].

Remove the [Figure 218].

spring

loaded

drive

idler

Figure 217

Remove the drive belt (Item 3) [Figure 218].

(Item

2)

Install the new drive belt.

Install the spring loaded drive idler and bolt.

1

Adjust the drive belt. (See Belt Adjustment on Page 138.)

Install the drive belt shield and fasteners.

3 2

Install the muffler.

Install the air conditioning compressor drive belt (If equipped). (See Belt Replacement on Page 137.)

Install the air conditioning belt shield and fasteners.

P-73866

Install the fender and louvered panel.

Remove the belt shield mounting bolts (Item 1) and loosen the lower belt shield mounting bolt (Item 2).

Remove the belt shield (Item 3) [Figure 217].

Connect the negative (-) battery cable.

Lower the rear cover. (See REAR COVER on Page 106.)

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Figure 221

LUBRICATING THE UTILITY WORK MACHINE Lubrication Locations Lubricate as specified for the best performance of the machine (See SERVICE SCHEDULE on Page 97.)

3

Record the operating hours each time you lubricate the machine.

Always use a good quality lithium based multi-purpose grease. Apply lubricant until extra grease shows.

4

Stop the engine.

4

Lubricate the following:

P-66052

Figure 219 3. Base End Tilt Cylinder Pivot Pin (1) [Figure 221].

4. Lift Arm Pivot (2) [Figure 221].

Figure 222

6

6 1

P-73944

5

1. Rod End Lift Cylinder (1) [Figure 219] (between arm uprights).

P-84925

Figure 220 5. Rod End Tilt Cylinder (1) [Figure 222].

6. Upper Guide Link Pivot (2) [Figure 222].

2

P-74151

2. Base End Lift Cylinder (1) [Figure 220] (under machine).

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Figure 225

LUBRICATING THE UTILITY WORK MACHINE (CONT’D) Lubrication Locations (Cont’d) Figure 223

11

P-73909

7 9

11. Upper Ball Joints (All 4 Wheels) (4) [Figure 225].

8

Figure 226

P-66055

7. Lower Bucket Link Pivot (1) [Figure 223].

12

8. Lower Guide Link Pivot (1) [Figure 223].

9. Bob-Tach Pivot Pin (1) [Figure 223].

Figure 224 12

P-84924

12. Three-Point Hitch rockshaft (3) [Figure 226] (if equipped).

10 P-66054A

10. Bob-Tach Wedges (Both Sides) (2) [Figure 224].

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5610 Operation & Maintenance Manual

LUBRICATING THE UTILITY WORK MACHINE (CONT’D)

PIVOT PINS

Lubrication Locations (Cont’d)

Figure 229

Inspection And Maintenance

Figure 227

1 13

P-66056

The lift arm has two pivot pins are held in position with a bolt and lock nut (Item 1) [Figure 229].

13 P-84923

Check that the lock nuts are tightened to 43 - 47 N•m (32 - 35 ft-lb) torque.

Figure 230

13. Three-Point Hitch lift link (right side) (2) [Figure 227] (if equipped).

Figure 228

2 1

3 2 14 2

P-84922

2 3

14. Three-Point Hitch lift link (left side) (1) [Figure 228] (if equipped).

2 P-84921

The Three-Point Hitch rockshaft arms are held in position with a bolt and washer (Item 1) [Figure 230] (if equipped).

Check that the bolts (Item 1) [Figure 230] are tightened to 75 - 85 N•m (55 - 60 ft-lb) torque.

Three-Point Hitch links and sway bars have pins and retainer pins (Item 2) [Figure 230]. Check that all retainer pins are secure (if equipped).

Check that the nuts (Item 2) [Figure 230] (both sides) are tightened to 170 - 190 N•m (125 - 140 ft-lb) torque.

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BOB-TACH (HAND LEVER)

WARNING

Inspection And Maintenance Figure 231

Bob-Tach wedges must extend through the holes in attachment. Lever(s) must be fully down and locked.

Failure to secure wedges can allow attachment to come off and cause injury or death.

1

W-2102-0497

Figure 233

P-66057A

Move the Bob-Tach levers (Item 1) [Figure 231] down to engage the wedges. The levers and wedges must move freely.

Figure 232 B-17460

1 Inspect the mounting frame on the attachment and BobTach, linkages and wedges for excessive wear or damage [Figure 233]. Replace any parts that are damaged, bent or missing. Look for cracked welds. Keep all fasteners tight. Contact your Bobcat dealer for repair or replacement parts.

2

Lubricate the wedges. (See SERVICE SCHEDULE on Page 97.) and (See LUBRICATING THE UTILITY WORK MACHINE on Page 142.)

Wedge must contact lower edge of hole in the attachment.

N-17022

B-15177

The wedges must extend through the holes in the attachment mounting frame (Item 2) [Figure 232].

The spring loaded wedge (Item 1) must contact the lower edge of the hole in the attachment (Item 2) [Figure 232].

If the wedge does not contact the lower edge of the hole [Figure 232], the attachment will be loose and can come off the Bob-Tach.

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BOB-TACH (POWER OPTION)

Figure 235

Inspection And Maintenance 1 Figure 234 2 1

Wedge must contact lower edge of hole in the attachment.

N-17022

B-15177

The wedges must extend through the holes in the attachment mounting frame (Item 2) [Figure 235].

UNLOCKED

The spring loaded wedge (Item 1) must contact the lower edge of the hole in the attachment (Item 2) [Figure 235].

UNLOCKED

2

If the wedge does not contact the lower edge of the hole [Figure 235], the attachment will be loose and can come off the Bob-Tach.

2 LOCKED

LOCKED

Figure 236

P-76587A

Press and hold the Bob-Tach “WEDGES UP” switch (Item 1) until the levers (Item 2) [Figure 234] are in the unlocked position (wedges fully raised).

Press and hold the Bob-Tach “WEDGES DOWN” switch (Item 1) until the levers (Item 2) [Figure 234] are in the locked position (wedges fully raised).

B-17460

The levers and wedges must move freely.

Inspect the mounting frame on the attachment and BobTach, linkages and wedges for excessive wear or damage [Figure 236]. Replace any parts that are damaged, bent or missing. Look for cracked welds. Keep all fasteners tight. Contact your Bobcat dealer for repair or replacement parts.

WARNING Bob-Tach wedges must extend through the holes in attachment. Lever(s) must be fully down and locked.

Failure to secure wedges can allow attachment to come off and cause injury or death.

Lubricate the wedges. (See SERVICE SCHEDULE on Page 97.) and (See LUBRICATING THE UTILITY WORK MACHINE on Page 142.)

W-2102-0497

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Return To Service

UTILITY WORK MACHINE STORAGE AND RETURN TO SERVICE

After the machine has been in storage, it is necessary to follow a list of items to return the machine to service.

Storage Sometimes it may be necessary to store your machine for an extend period of time. Below is a list of items to perform before storage.

•

Check the engine and hydraulic oil levels; check coolant level.

•

Install a fully charged battery.

•

Thoroughly clean the machine including the engine compartment.

•

Remove grease from exposed cylinder rods.

•

Check all belt tensions.

•

Lubricate the machine as shown in the Operation & Maintenance Manual.

•

Lubricate the machine as shown in the Operation & Maintenance Manual.

•

Replace worn or damaged parts.

•

•

Park the machine in a dry protected shelter.

Check tire inflation and remove blocks from under frame.

•

Lower the lift arm all the way and put the bucket or attachment flat on the ground.

•

Remove cover from exhaust pipe opening.

•

•

Put grease on any exposed cylinder rods.

•

Put fuel stabilizer in the fuel tank and run the engine a few minutes to circulate the stabilizer to the pump and fuel injectors.

Start the engine and let run for a few minutes while observing the instrument panels and systems for correct operation.

•

Operate machine, check for correct function.

•

Stop the engine and check for leaks. Repair as needed.

•

Drain and flush the cooling system. Refill with premixed coolant.

•

Replace all fluids and filters (engine, hyd. / hydros.).

•

Replace air cleaner, heater and air conditioning filters.

•

Put blocks under the frame to remove weight from the tires.

•

Put all controls in neutral position.

•

Remove the battery. Be sure the electrolyte level is correct then charge the battery. Store it in a cool, dry place above freezing temperatures and charge it periodically during storage.

•

Cover the exhaust pipe opening.

•

Tag the machine to indicate that it is in storage condition.

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SYSTEM SETUP & ANALYSIS DIAGNOSTIC SERVICE CODES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 151 Viewing Service Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 151 Service Codes List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .152 CONTROL PANEL SETUP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 154 Enter Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 154 Two-Speed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 154 High Flow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .154 Horsepower Management . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 154 Tire Size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 154 Save Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 154 Exit Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .154 PASSWORD SETUP (IF EQUIPPED WITH KEYLESS START) . . . . . . . . . . . . . . . . . . . . . .155 Password Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 155 Changing The Owner And Operator Passwords . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 155 Password Lockout Feature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 156

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DIAGNOSTIC SERVICE CODES Viewing Service Codes Figure 237

2

1

B-19665H

Turn the key on (key switch) or press ENTER CODE (keyless). Press and hold the LIGHTS button (Item 1) for two seconds to view Diagnostic Service Codes in the display screen (Item 2) [Figure 237]. If more than one Diagnostic Service Code is present, the codes will scroll on the display.

NOTE: Corroded or loose grounds can cause multiple service codes and/or abnormal symptoms. The same symptoms could apply if the voltage is low, such as loose or corroded battery cables. If you observe these symptoms, check grounds and positive leads first.

The Diagnostic Service Codes will help your dealer identify and correct problems with your machine.

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DIAGNOSTIC SERVICE CODES (CONT'D) Service Codes List CODE

DESCRIPTION

CODE

DESCRIPTION

02-16 02-17 03-09 03-10 03-11 03-14 03-15 03-22 04-14 04-15 06-10 06-11 06-13

Hydraulic Charge Filter Not Connected Hydraulic Charge Filter Plugged Battery Voltage Low Battery Voltage High Battery Voltage Extremely High Battery Voltage Extremely Low Battery Voltage In Shutdown Battery Voltage Out Of Range Low Engine Oil Pressure Extremely Low Engine Oil Pressure In Shutdown Engine Speed High Engine Speed Extremely High Engine Speed No Signal

14-02 14-03 18-05 18-06 18-07 21-02 21-03 22-02 22-03 29-02 29-03 30-28 31-28

06-15 06-18 07-10 07-11 07-15 07-21

50-01 50-02 50-03 50-04 50-05 50-06 50-07 50-08 50-09 50-10 50-13

FPR No Signal FPR Multi-Signal Front Speed Sensor Out Of Range High Front Speed Sensor Out Of Range Low Front Speed Sensor Open Circuit

50-19

Swash Plate Sensor Out Of Range High

09-21

Engine Speed In Shutdown Engine Speed Out Of Range Hydraulic Oil Temperature High Hydraulic Oil Temperature Extremely High Hydraulic Oil Temperature In Shutdown Hydraulic Oil Temperature Out Of Range High Hydraulic Oil Temperature Out Of Range Low Engine Coolant Temperature High Engine Coolant Temperature Extremely High Engine Coolant Temperature In Shutdown Engine Coolant Temperature Out Of Range High Engine Coolant Temperature Out Of Range Low Fuel Level Out Of Range High

Fuel Shutoff Pull Solenoid Error ON Fuel Shutoff Pull Solenoid Error OFF Spool Lock Short To Battery Spool Lock Short To Ground Spool Lock Open Glow Plug Error ON Glow Plug Error OFF Starter Error ON Starter Error OFF High Flow Solenoid Error ON High Flow Solenoid Error OFF Controller Memory Failure Interrupted Power (also occurs after software updates) Failure Travel Pedal Out Of Range High Travel Pedal Out Of Range Low Travel Pedal Not Calibrated Brake Pedal Out Of Range High Brake Pedal Out Of Range Low Brake Pedal Not Calibrated

50-20

Swash Plate Sensor Out Of Range Low

09-22

Fuel Level Out Of Range Low

50-24

Battery Voltage Out Of Range High

Front Auxiliary PWM Switch Out Of Range High Front Auxiliary PWM Switch Out Of Range Low Front Auxiliary PWM Switch Not in Neutral Fuel Shutoff Hold Solenoid Short To Battery Fuel Shutoff Hold Solenoid Short To Ground Fuel Shutoff Hold Solenoid Open Circuit

50-25

Battery Voltage Out Of Range Low

50-26

Recovery Mode

50-27 50-28 50-29 50-30

5V Supply 1 Out Of Range High 5V Supply 1 Out Of Range Low 5V Supply 2 Out Of Range High 5V Supply 2 Out Of Range Low

07-22 08-10 08-11 08-15 08-21 08-22

12-21 12-22 12-23 13-05 13-06 13-07

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DIAGNOSTIC SERVICE CODES (CONT'D) Service Codes List (Cont’d) CODE

DESCRIPTION

CODE

DESCRIPTION

50-31

50-60

Remote Hydraulics Short To Battery

50-61 50-65

Remote Hydraulics Short To Ground Aux Base Coil Short To Ground or Open Circuit Aux Rod Coil Short To Ground Servo Coil Short To Ground or Open Circuit Fan Coil In Error Fan Coil Short To Ground Throttle Sensor Ch A Out Of Range High Throttle Sensor Ch A Out Of Range Low

50-42 50-43 50-44 50-45 50-46 50-47 50-48 50-49 50-50 50-51 50-52 50-53 50-54 50-55 50-56 50-57

FWD Drive Coil Short To Battery (Coil Return) FWD Drive Coil Short To Battery FWD Drive Coil Short To Ground or Open Circuit Pump Not Calibrated Servo Coil Max Current Servo Coil Over Current REV Drive Coil Short To Battery (Coil Return) REV Drive Coil Short To Battery REV Drive Coil Short To Ground or Open Circuit Throttle Sensor Not Calibrated Aux Base Coil Short To Battery (Coil Return) Aux Base Coil Short To Battery Aux Rod Coil Short To Battery (Coil Return) Aux Rod Coil Short To Battery Two Speed Output Short To Ground Two Speed Output Short To Battery Brake Coil Short To Battery (Coil Return) Brake Coil Short To Battery Brake Coil Short To Ground or Open Circuit Brake Lights Short To Battery Brake Lights Short To Ground Swash Plate Not In Neutral Swash Plate Unresponsive CAN Communications Fault Drive Controller Not Calibrated

50-59

Swash Plate Position Uncommanded

50-32 50-33 50-34 50-35 50-36 50-39 50-40 50-41

153

50-66 50-67 50-70 50-72 50-73 50-74 50-75 50-76 50-77 50-78 50-80 50-81 50-82 50-99 50-100 63-05 63-06 64-05 64-06 64-07 67-05 67-06

Throttle Sensor Ch B Out Of Range High Throttle Sensor Ch B Out Of Range Low Aux Diverter Error ON Aux Diverter Error OFF PTO Speed Sensor Out Of Range High PTO Speed Sensor Out Of Range Low PTO Speed Sensor Open Circuit In Calibration Mode Software Update Console Sensor Short To Battery Console Sensor Short To Ground Switched Power Relay Short to Battery Switched Power Relay Short To Ground Switched Power Relay Open Circuit Power Bob-Tach Short To Battery Power Bob-Tach Short To Ground

5610 Operation & Maintenance Manual

CONTROL PANEL SETUP

High Flow

Enter Setup

If high flow is installed, the display screen (Item 1) will show [H FLO] or [L FLO]. Press the WORK button (Item 2) [Figure 238] to toggle between high flow or normal flow.

Figure 238 1

2

3

Continue to horsepower management screen for additional changes by pressing the SPEED / HOURS / RPM button (Item 3) OR press and hold SPEED / HOURS / RPM button (Item 3) until [donE] appears on display screen (Item 1) [Figure 238] to save and exit setup.

Horsepower Management The display screen (Item 1) will show [HP 1] for enabled or [HP 0] for disabled. Press the WORK button (Item 2) [Figure 238] to toggle between enabled or disabled.

B-19665J

The key switch must be OFF and the engine stopped to enter setup mode.

Continue to tire size screen for additional changes by pressing the SPEED / HOURS / RPM button (Item 3) OR press and hold SPEED / HOURS / RPM button (Item 3) until [donE] appears on display screen (Item 1) [Figure 238] to save and exit setup.

Press and hold the SPEED / HOURS / RPM button (Item 3) [Figure 238] until the display screen lights up.

Press the SPEED / HOURS / RPM button (Item 3) until [RPM] appears on the display screen (Item 1) [Figure 238].

Tire Size The display screen (Item 1) will show [27 in] for 27 inch tires or [29 in] for 29 inch tires. Press the WORK button (Item 2) [Figure 238] to toggle between 27 inch tires or 29 inch tires.

Press and hold the SPEED / HOURS / RPM button (Item 3) [Figure 238] for three seconds.

NOTE: Each press of the SPEED / HOURS / RPM button while in the setup mode will toggle between the following screens: two-speed, high flow, horsepower management, and tire size.

Press the SPEED / HOURS / RPM button (Item 3) to return the display to the two-speed screen OR press and hold SPEED / HOURS / RPM button (Item 3) until [donE] appears on display screen (Item 1) [Figure 238] to save and exit setup.

Key switch machines will go directly to the two-speed screen. (See Two-Speed on Page 154.)

Save Setup

Keyless start machines will show [CodE] on the display screen (Item 1) [Figure 238].

To save selections, press and hold SPEED / HOURS / RPM button (Item 3) until [donE] appears on display screen (Item 1) [Figure 238] to save and exit setup.

Enter the owner password. The two-speed screen will appear after entering the last digit of the password.

Exit Setup

Two-Speed

To exit without saving, turn the key switch to run or wait 30 seconds without pressing any buttons.

If two-speed is installed, the display screen (Item 1) will show [2-SPd] or [1-SPd]. Press the WORK button (Item 2) [Figure 238] to toggle between two-speed or single speed.

Continue to high flow screen for additional changes by pressing the SPEED / HOURS / RPM button (Item 3) OR press and hold SPEED / HOURS / RPM button (Item 3) until [donE] appears on display screen (Item 1) [Figure 238] to save and exit setup.

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Changing The Owner And Operator Passwords

PASSWORD SETUP (IF EQUIPPED WITH KEYLESS START)

Press the ENTER CODE button (Item 2). The display screen (Item 3) will illuminate and there will be two short beeps. [CodE] will appear in the display screen (Item 3) [Figure 239].

Password Description Figure 239 2

3

Perform password entry using the owner password, but do not start the engine.

Press and hold the ENTER CODE button (Item 2) [Figure 239] for three seconds. [CodE 0] will appear on the display screen.

1

Press the ENTER CODE button (Item 2) until the desired operator code [CodE 1], [CodE 2], or [CodE 3] appears.

[CodE 0] is the owner password, the other codes are operator passwords. You now have 40 seconds to use the keypad (Item 1) [Figure 239] to enter each digit of a new four digit password.

B-19665H

All new machines with keyless start arrive at Bobcat dealerships with the keypad in locked mode. This means that a password must be used to start the engine.

Enter the new four digit password. After the fourth digit is entered, there will be two short beeps and [rPEAt] will appear.

For security purposes, your dealer may change the password and also set it in the locked mode. Your dealer will provide you with the password.

Re-enter the new four digit password to verify. If the new passwords match, there will be two short beeps, [CodE] will appear for 1 second and then the display screen will return to the last displayed screen.

Master Password A permanent, randomly selected password set at the factory which cannot be changed. This password is used for service by the Bobcat dealer if the owner password is not known; or to change the owner password.

Owner Password There is only one owner password [CodE 0]. It must be used to change the owner or operator passwords.

See below for changing the operator password.

Operator Password There can be up to three operator passwords [CodE 1], [CodE 2], and [CodE 3].

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To start a locked system, press the ENTER CODE button (Item 3), enter the password using the keypad (Item 5), and press the START button (Item 4) [Figure 240]. (See Keyless on Page 53.)

PASSWORD SETUP (IF EQUIPPED WITH KEYLESS START) (CONT’D) Password Lockout Feature Figure 240 3

2

1 5

4 B-19665H

The password lockout feature allows the operator to unlock the system so that it is possible to start the engine without entering a password.

Press the ENTER CODE button (Item 3). The display screen (Item 2) will illuminate and there will be two short beeps. [CodE] will appear in the display screen (Item 2) [Figure 240].

Perform password entry using the owner password. (The engine can be started or stopped.)

Press the lock / unlock button (Item 1). The display screen (Item 2) [Figure 240] will continuously alternate from [UnLoc] to [CodE] at 1 second periods.

Enter owner password again.

[UnLoc] will appear in the display screen (Item 2) [Figure 240] and there will be two short beeps.

To start an unlocked system, press the ENTER CODE button (Item 3) and press the START button (Item 4) [Figure 240].

When you stop the engine with the system unlocked, you will hear two short beeps every 3 seconds for 15 seconds.

Pressing STOP a second time will cancel the unlock reminder and turn off the controller.

To lock the system again, press the lock / unlock button (Item 1). The display screen (Item 2) [Figure 240] will continuously alternate from [Loc] to [CodE] at 1 second periods. Enter the owner password during the next 15 seconds to complete the action.

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MACHINE SIGN TRANSLATIONS MACHINE SIGN TRANSLATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 159 Service Schedule (7163134) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 159 Machine Load Capacities (6814303) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .162 Operation Instruction (6814309) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 163 Danger (7114128) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 163 Wheel Alignment (6814813) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 163 Warning (7114129) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .164 Warning (6814300) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 164 Lift Arm Support (7128957) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 165 Warning (7161018) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 166 Coolant (6708929) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .166 Warning (6814302) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 166 Warning (7161033) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 166 Warning (6814310) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 167 Bob-Tach (6561383) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 167 Auxiliary Coupler (6731757) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 168 Warning (6814301) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 168 Joystick (6814312) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .169 Warning (6737189) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 169 Warning (6733996) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 169

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MACHINE SIGN TRANSLATIONS Service Schedule (7163134)

159

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MACHINE SIGN TRANSLATIONS (CONT’D) Service Schedule (7163134) (Cont’d)

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MACHINE SIGN TRANSLATIONS (CONT’D) Service Schedule (7163134) (Cont’d)

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MACHINE SIGN TRANSLATIONS (CONT’D) Machine Load Capacities (6814303)

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MACHINE SIGN TRANSLATIONS (CONT’D) Operation Instruction (6814309)

Danger (7114128)

Wheel Alignment (6814813)

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MACHINE SIGN TRANSLATIONS (CONT’D) Warning (7114129)

Warning (6814300)

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MACHINE SIGN TRANSLATIONS (CONT’D) Lift Arm Support (7128957)

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MACHINE SIGN TRANSLATIONS (CONT’D) Warning (7161018)

Warning (6814302)

Warning (7161033) Coolant (6708929)

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MACHINE SIGN TRANSLATIONS (CONT’D) Warning (6814310)

Bob-Tach (6561383)

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MACHINE SIGN TRANSLATIONS (CONT’D) Auxiliary Coupler (6731757)

Warning (6814301)

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MACHINE SIGN TRANSLATIONS (CONT’D) Joystick (6814312)

Warning (6737189)

Warning (6733996)

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SPECIFICATIONS MACHINE LOAD CAPACITIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .173 Loader Rated Operating Capacity (ROC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 173 Three-Point Hitch Lift Capacity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 173 Maximum Storage Bin Load (Each) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 173 Machine Rated Capacity (3) = (A + B + C + F) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 173 Maximum Trailer Hitch Tongue Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 173 Total Rated Capacity (4) = (A + B + C + D + E) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 173 (5610) UTILITY WORK MACHINE SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 174 Dimensions (With 27 Inch Tires And Without Three-Point Hitch Option) . . . . . . . . . . . . . 174 Dimensions (With 27 Inch Tires And With Three-Point Hitch Option) . . . . . . . . . . . . . . . . 175 Dimensions (With 29 Inch Tires And Without Three-Point Hitch Option) . . . . . . . . . . . . . 176 Dimensions (With 29 Inch Tires And With Three-Point Hitch Option) . . . . . . . . . . . . . . . . 177 Performance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 178 Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 178 Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .179 Hydraulic System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 179 Electrical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 180 Power Take-Off (PTO) System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 180 Drive System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 180 Capacities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 180 Tires . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 181

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NOTE: Implements with load centers greater than 24 in. will reduce the lift capacity.

MACHINE LOAD CAPACITIES Loader Rated Operating Capacity (ROC)

Maximum Storage Bin Load (Each)

Without Three-Point Hitch (1): The operating load on the lift arms with a standard dirt bucket is 590 kg (1300 lb).

The maximum load that can be carried in each storage bin is 22 kg (50 lb).

With Three-Point Hitch (2): The operating load on the lift arms with a standard dirt bucket is 680 kg (1500 lb).

Machine Rated Capacity (3) = (A + B + C + F) The total capacity that the machine can handle when the lift arm and three-point hitch are used together is up to 997 kg (2200 lb). This includes the combined weight of load on lift arm, storage bins, three-point hitch, operator and passenger.

NOTE: If longer buckets or other attachments such as a Pallet Fork is used, the load center is moved forward and lift arm capacity is reduced.

Three-Point Hitch Lift Capacity Without Attachment (3): The lift capacity of the threepoint hitch is 658 kg (1450 lb) at 610 mm (24 in) behind the lift points.

Maximum Trailer Hitch Tongue Weight The maximum vertical load that can be applied to the receiver hitch is 227 kg (500 lb).

With Empty Standard Bucket (2): The lift capacity of the three-point hitch is 805 kg (1775 lb) at 610 mm (24 in) behind the lift points.

Total Rated Capacity (4) = (A + B + C + D + E) The maximum load that can be applied to the machine

FIGURE (1)

FIGURE (2)

B

C

A A

FIGURE (3)

B

F

B

C A

A

FIGURE (4)

C

D

F

E

B-23873

A - Loader Rated Operating Capacity (ROC)* = Without Three-Point Hitch 590 kg (1300 lb) Maximum, With Three-Point Hitch 680 kg (1500 lb) Maximum B - Operator and Passenger Weight C - Maximum Storage Bin Load (Each) = 22 kg (50 lb) D - Maximum Trailer Hitch Tongue Weight = 227 kg (500 lb) E - Tow Weight = 1814 kg (4000 lb) (Including weight of trailer) F - Maximum Three-Point Hitch Load = (With Empty Standard Bucket) 805 kg (1775 lb) (Without Attachment) 658 kg (1450 lb) Machine Rated Capacity = A + B + C + F = 997 kg (2200 lb) (A) must not exceed 680 kg (1500 lb), (C) must not exceed 22 kg (50 lb) each, (F) must not exceed 805 kg (1775 lb) Total Rated Capacity (when towing) = A + B + C + D + E = 1905 kg (4200 lb) Maximum (A) must not exceed 680 kg (1500 lb), (C) must not exceed 22 kg (50 lb) each, (D) must not exceed 227 kg (500 lb), (E) must not exceed 1814 kg (4000 lb)

* Loader ROC is determined by using a standard dirt bucket and material of normal density, such as dirt or dry gravel. If longer buckets or other attachments such as Pallet forks are used, the load center is moved forward and the lift arm capacity is reduced. If very dense material is loaded, the volume must be reduced.

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(5610) UTILITY WORK MACHINE SPECIFICATIONS Dimensions (With 27 Inch Tires And Without Three-Point Hitch Option) • •

Dimensions are given for machine equipped with standard tires and bucket and may vary with other bucket types. All dimensions are shown in millimeters. Respective imperial dimensions are given in inches enclosed by parentheses.

Where applicable, specification conform to SAE, ANSI or ISO standards and are subject to change without notice.

2057 mm (81.0 in)

427 mm (16.8 in)

78°

3241 mm (127.6 in) 3927 mm (154.6 in)

1575 mm (62.0 in) 1524 mm (60.0 in)

1257 mm (49.5 in)

30° 84.3 in.

(2141 mm)

848 mm (33.4 in)

Ground Clearance (With 27 x 10.5 - 15 tires) Transaxles . . . . . . . . . . . 203 mm (8.0 in) 1250 mm (49.2 in)

Turning Diameter All Wheel Steer . . . . . . 5334 mm (210 in) Front Wheel Steer . . . . 8407 mm (331 in)

30° 15° 218 mm (8.6 in)

Changes of structure or weight distribution of the loader can cause changes in control and steering response and can cause failure of the loader parts.

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(5610) UTILITY WORK MACHINE SPECIFICATIONS (CONT’D) Dimensions (With 27 Inch Tires And With Three-Point Hitch Option) • •

Dimensions are given for machine equipped with standard tires and bucket and may vary with other bucket types. All dimensions are shown in millimeters. Respective imperial dimensions are given in inches enclosed by parentheses.

Where applicable, specification conform to SAE, ANSI or ISO standards and are subject to change without notice.

65°

40° 2748 mm (108.2 in)

45°

2057 mm (81.0 in)

518 mm (20.4 in) 1013 mm (39.9 in) 1161 mm (45.7 in)

2116 mm (83.3 in) 1509 mm (59.4 in) 1163 mm (45.8 in)

800 mm (31.5 in)

28°

30°

235 mm (9.25 in)

337 mm (13.25 in)

526 mm (20.7 in) 2235 mm (88.0 in)

157 mm (6.17 in)

3907 mm (153.8 in) 4592 mm (180.8 in)

1524 mm (60.0 in)

1257 mm (49.5 in)

1575 mm (62.0 in)

848 mm (33.4 in)

Ground Clearance (With 27 x 10.5 - 15 tires) Transaxles . . . . . . . . . . . 203 mm (8.0 in) 1250 mm (49.2 in)

Turning Diameter All Wheel Steer . . . . . . 5334 mm (210 in) Front Wheel Steer . . . . 8407 mm (331 in)

30° 15° 218 mm (8.6 in)

Changes of structure or weight distribution of the loader can cause changes in control and steering response and can cause failure of the loader parts.

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(5610) UTILITY WORK MACHINE SPECIFICATIONS (CONT’D) Dimensions (With 29 Inch Tires And Without Three-Point Hitch Option) • •

Dimensions are given for machine equipped with optional tires and standard bucket and may vary with other buckets.

All dimensions are shown in millimeters. Respective imperial dimensions are given in inches enclosed by parentheses.

Where applicable, specification conform to SAE, ANSI or ISO standards and are subject to change without notice.

2083 mm (82.0 in)

452 mm (17.8 in)

78°

3241 mm (127.6 in) 3927 mm (154.6 in)

For 29.5x10.5x15 Tires 1524 mm (60.0 in)

1575 mm (62.0 in) 1257 mm (49.5 in)

For 29.5x12.5x15 Tires 1626 mm (64.0 in)

848 mm (33.4 in)

Ground Clearance (With 29 x 10.5 - 15 tires) Transaxles . . . . . . . . . . . 229 mm (9 in)

1275 mm (50.2 in)

30°

Turning Diameter All Wheel Steer . . . . . . 5334 mm (210 in) Front Wheel Steer . . . . 8407 mm (331 in)

15° 244 mm (9.6 in)

Changes of structure or weight distribution of the loader can cause changes in control and steering response and can cause failure of the loader parts.

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(5610) UTILITY WORK MACHINE SPECIFICATIONS (CONT’D) Dimensions (With 29 Inch Tires And With Three-Point Hitch Option) • •

Dimensions are given for machine equipped with optional tires and standard bucket and may vary with other buckets.

All dimensions are shown in millimeters. Respective imperial dimensions are given in inches enclosed by parentheses.

Where applicable, specification conform to SAE, ANSI or ISO standards and are subject to change without notice.

65°

40° 2774 mm (109.2 in)

45°

2083 mm (82.0 in)

518 mm (20.4 in) 1013 mm (39.9 in) 1161 mm (45.7 in)

2141 mm (84.3 in) 1534 mm (60.4 in) 1188 mm (46.8 in)

826 mm (32.5 in)

28° 362 mm (14.25 in) 182 mm (7.17 in)

30°

260 mm (10.25 in) 551 mm (21.7 in) 2235 mm (88.0 in) 3907 mm (153.8 in) 4592 mm (180.8 in)

For 29.5x10.5x15 Tires 1524 mm (60.0 in)

1575 mm (62.0 in) 1257 mm (49.5 in)

For 29.5x12.5x15 Tires 1626 mm (64.0 in)

848 mm (33.4 in)

Ground Clearance (With 29 x 10.5 - 15 tires) Transaxles . . . . . . . . . . . 229 mm (9 in) Ground Clearance (With 29 x 12.5 - 15 tires) Transaxles . . . . . . . . . . . 229 mm (9 in)

1275 mm (50.2 in)

Turning Diameter All Wheel Steer . . . . . . 5334 mm (210 in) Front Wheel Steer . . . . 8407 mm (331 in)

30° 15° 244 mm (9.6 in)

Changes of structure or weight distribution of the loader can cause changes in control and steering response and can cause failure of the loader parts.

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(5610) UTILITY WORK MACHINE SPECIFICATIONS (CONT’D) Performance Load Rated Operating Capacity (ROC) Without Three-Point Hitch - 590 kg (1300 lb) With Three-Point Hitch - 680 kg (1500 lb) Bucket weight - 1575 mm (62 in) - 117 kg (257 lb)

Three-Point Hitch Lift Capacity - at 610 mm (24 in) behind lift point

With Empty Bucket -805 kg (1775 lb) Without Attachment -658 kg (1450 lb) 227 kg (500 lb) 1814 kg (4000 lb)

Drawbar Tongue Weight (Max) Tow Weight (Max) Tipping Load (SAE Rating) Operating Weight

Without Three-Point Hitch - 1179 kg (2600 lb) With Three-Point Hitch - 1361 kg (3000 lb) 2558 kg (5640 lb) [Operating Weight includes the following: machine equipped with cab, HVAC, Road / Work Lights, 29 x 10.5 - 15 trac tires, PTO, Three-Point Hitch, Power Bob-Tach, Rear Remote Hydraulics, High Flow Auxiliary Hydraulics, Full Fluids, 1575 mm (62 in) Bucket and a 75 kg (165 lb) Operator]

Controls Vehicle Steering

Steering Wheel

Loader Hydraulics - Lift and Tilt - Front Auxiliary - Rear Remote Auxiliary (Option)

Joystick Switch on Joystick Switches on Center Console

Three-Point Hitch

Switches on Center Console

PTO

Switch on Center Console

Engine

Hand lever engine speed control; key-type starter switch (or optional keyless start).

Starting Aid

Glow Plugs automatically activated as needed.

Service Brake

Hydrostatic transmission system controlled by foot pedal.

Parking Brake (Std.)

Spring Applied Pressure Release (SAPR) activated by the park position of the travel direction control lever or automatically when engine is stopped.

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(5610) UTILITY WORK MACHINE SPECIFICATIONS (CONT’D) Engine Make/Model

Kubota V2003-M-DI-TE2B-BC-8

Fuel/Cooling

Diesel / Liquid

Horsepower (SAE Net)

41,8 kW (56 hp) @ 2800 rpm

Low Idle rpm

1025 - 1225 rpm

High Idle rpm

2875 - 2975 rpm

Number of Cylinders

4

Displacement

2,0 L (122.0 in3)

Bore / Stroke

83,0 / 92,4 mm (3.268 / 3.638 in)

Lubrication

Gear Pump Pressure System with Filter

Crankcase Ventilation Air Cleaner

Open Breathing Replaceable dry paper cartridge with separate safety element

Ignition

Compression

Engine Coolant

Propylene Glycol / Water Mixture

Starting Aid

Glow Plugs

Hydraulic System Pump Type

Engine driven, gear type

Pump Capacity - Auxiliary - With High Flow Option - Work - Steering

71 L/min (18.9 U.S. gpm) 105 L/min (27.9 U.S. gpm) 34 L/min (9.1 U.S. gpm) 23 L/min (6.0 U.S. gpm)

System Relief at Front Couplers

20684 kPa (207 bar) (3000 psi)

System Relief at Rear Remote Couplers (If Equipped)

21925 kPa (219 bar) (3180 psi)

Filter (Hydraulic)

Full flow replaceable, 10-micron synthetic media element with 317 kPa (3,2 bar) (46 psi) internal cold-weather bypass valve

Hydraulic Cylinders

Double-acting; tilt cylinders have cushioning feature on dump and rollback

Bore Diameter - Lift Cylinder - Tilt Cylinder - Three-Point Hitch Lift

63,5 mm (2.5 in) 63,5 mm (2.5 in) 60,5 mm (2.38 in)

Rod Diameter - Lift Cylinder - Tilt Cylinder - Three-Point Hitch Lift

38,1 mm (1.5 in) 38,1mm (1.5 in) 35,0 mm (1.38 in)

Stroke 581,4 mm (22.89 in) 415,0 mm (16.34 in) 169,0 mm (6.64 in)

- Lift Cylinder - Tilt Cylinder - Three-Point Hitch Lift Control Valve

Manually operated, open center, series type with float detent on lift

Fluid Type (Hydraulic/Hydrostatic)

FLUID, Hydraulic/Hydrostatic 6903117 - (2.5 U.S. gal) 6903118 - (5 U.S. gal) 6903119 - (55 U.S. gal)

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(5610) UTILITY WORK MACHINE SPECIFICATIONS (CONT’D) Electrical Alternator

Belt driven, 90 amps, open

Battery

12 volts, 600 cold cranking amps @ -18°C (0°F), 115 minute reserve capacity

Starter

12 volts, gear reduction type, 2,99 kW (4.02 hp)

Instrumentation

Gauges: Engine Coolant Temperature, Fuel Gauge Screen Display: Diagnostic Codes, Hourmeter, Job Clock (resetable), Speedometer, Tachometer, PTO rpm.

Warning lights (Red): Fuel Level, General Warning, High Hyd. Temperature, Lift Arm and Tilt Transport Lock, Low Engine Oil Pressure, Low Battery Voltage, Parking Brake.

Indicator Lights (Amber): Auxiliary Hyd. Enabled, Cruise Control Engaged reminder, Glow Plugs Activated, Return to Park reminder, Two-Speed engaged reminder, Work Mode indicator.

Buttons: Auxiliary Hydraulics, Cruise Control, Decelerate, Accelerate, Display (speed, hours, engine rpm, PTO rpm), Lift Arm and Tilt Transport Lock, Lights, Parking Brake, Work Mode.

Power Take-Off (PTO) System PTO Type

Type 1 per ASAE S203

Rear PTO

Hydraulic Drive - SAE 1-3/8 inch 6 tooth spline

PTO Power (Peak)

18.6 kw (25 hp)

Nominal Operating Speed

540 rpm

Drive System Main Drive

Fully hydrostatic, 4-wheel drive

Transmission

Infinitely variable tandem hydrostatic piston pumps, driving two fully reversing hydrostatic motors

Final Drive

Front and rear transaxles

Wheel Bolts

Eight 12 mm wheel bolts fixed to axle hubs

Transaxle

Provided both front and rear

Transaxle Lubricant (Front And Rear) Travel Speed - Work Mode (Forward & Reverse) - Low Range (Forward & Reverse) - High Range (Forward Only)

Transaxle Housing Lubricant (P/N 6687120) With 29 Inch Tires 0 - 14,5 km/h (0 - 9 mph) 0 - 14,5 km/h (0 - 9 mph) 0 - 29 km/h (0 - 18 mph)

With 27 Inch Tires 0 - 13,7 km/h (0 - 8.5 mph) 0 - 13,7 km/h (0 - 8.5 mph) 0 - 27,4 km/h (0 - 17 mph)

Capacities Fuel Tank

75,7 L (20 U.S. gal)

Engine Lubrication And Filter

7,1 L (7.5 qt)

Engine Cooling System

11,4 L (12 qt)

Hydraulic / Hydrostatic Reservoir

14 L (3.7 U.S. gal) @ Sight Glass

Hydraulic / Hydrostatic System

40,0 L (42 qt)

Transaxle (Front And Rear)

5,2 L (5.54 qt) each

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(5610) UTILITY WORK MACHINE SPECIFICATIONS (CONT’D) Tires Sizes - Trac - Turf Recommended Pressure

27 x 10.5 -15, 29 x 10.5 - 15 27 x 10.5 -15, 29 x 12.5 - 15 Inflate tires to MAXIMUM pressure shown on the side wall of the tire. DO NOT mix brands of tires used on the same machine.

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WARRANTY WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 185

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WARRANTY

WARRANTY Bobcat Utility Work Machines Bobcat Company warrants to its authorized dealers and authorized dealers of Bobcat Equipment Ltd., who in turn warrant to the owner, that each new Bobcat Utility Work Machine will be free from proven defects in material and workmanship with respect to (i) all components of the product except as otherwise specified herein for twelve (12) months, (ii) the drive belt from the hydrostatic pump to the engine, for thirty six (36) months, provided that after the initial twelve month warranty period, such warranty shall be limited to parts only and does not include labor, (iii) Bobcat brand tires, for twelve (12) months on a prorated basis based on the remaining depth of the tire at the time any defect is discovered, and (iv) Bobcat brand batteries, for an additional twelve (12) months after the initial twelve month warranty period, provided that Bobcat Company shall only reimburse a fixed portion of the cost of replacing the battery during such additional twelve months. The foregoing time periods shall all commence after delivery by the authorized Bobcat dealer to the original buyer.

During the warranty period, the authorized Bobcat dealer shall repair or replace, at Bobcat Company's option, without charge for parts and labor, any part of the Bobcat product except as otherwise specified herein which fails because of defects in material or workmanship. The owner shall provide the authorized Bobcat dealer with prompt written notice of the defect and allow reasonable time for repair or replacement.

Bobcat Company may, at its option, require failed parts to be returned to the factory. Travel time of mechanics and transportation of the Bobcat product to the authorized Bobcat dealer for warranty work are the responsibility of the owner. The remedies provided in this warranty are exclusive.

This warranty does not apply to diesel engine fuel injection pumps and injectors or tires (except Bobcat brand tires). The owner shall rely solely on the warranty, if any, of the respective manufacturers thereof. This warranty does not cover replacement of scheduled service items such as oil, filters, tune-up parts, and other high-wear items. This warranty does not cover damages resulting from abuse, accidents, alterations, use of the Bobcat product with any accessory or attachment not approved by Bobcat Company, air flow obstructions, or failure to maintain or use the Bobcat product according to the instructions applicable to it.

THIS WARRANTY IS EXCLUSIVE AND IN LIEU OF ALL OTHER WARRANTIES AND CONDITIONS, EXCEPT THE WARRANTY OF TITLE. BOBCAT COMPANY DISCLAIMS ALL OTHER WARRANTIES AND CONDITIONS, EXPRESS OR IMPLIED, INCLUDING ANY IMPLIED WARRANTIES OR CONDITIONS OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. IN NO EVENT SHALL BOBCAT COMPANY OR THE AUTHORIZED BOBCAT DEALER BE LIABLE FOR ANY SPECIAL, INCIDENTAL, INDIRECT OR CONSEQUENTIAL DAMAGES WHATSOEVER, INCLUDING, BUT NOT LIMITED TO, LOSS OR INTERRUPTION OF BUSINESS, LOST PROFITS, OR LOSS OF MACHINE USE, WHETHER BASED ON CONTRACT, WARRANTY, TORT, NEGLIGENCE, STRICT LIABILITY, STATUTE OR OTHERWISE, EVEN IF BOBCAT COMPANY OR THE AUTHORIZED BOBCAT DEALER HAS BEEN ADVISED OF THE POSSIBILITY OF SUCH DAMAGES. THE TOTAL LIABILITY OF BOBCAT COMPANY AND THE AUTHORIZED BOBCAT DEALERS WITH RESPECT TO THE PRODUCT AND SERVICES FURNISHED HEREUNDER SHALL NOT EXCEED THE PURCHASE PRICE OF THE PRODUCT UPON WHICH SUCH LIABILITY IS BASED.

6902334 (2-09)

Printed in U.S.A.

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ALPHABETICAL INDEX (5610) UTILITY WORK MACHINE SPECIFICATIONS . . . . . . . . . . . . . . . . . . . 174 AIR CLEANER SERVICE . . . . . . . . . . . . . . 109 AIR CONDITIONING BELT . . . . . . . . . . . . 136 ALTERNATOR BELT . . . . . . . . . . . . . . . . . 136 ATTACHMENT CONTROL DEVICE (ACD) (IF EQUIPPED) . . . . . . . . . . . . . . . . . . . . . . . . . 43 ATTACHMENTS . . . . . . . . . . . . . . . . . . . . . . 56 BACK-UP ALARM SYSTEM . . . . . . . . . . . 101 BOBCAT COMPANY IS IS0 9001 CERTIFIED .. . .. .. .. . .. .. .. . .. .. .. . .. .. .. . .. .. .7 BOB-TACH (HAND LEVER) . . . . . . . . . . . . 145 BOB-TACH (POWER OPTION) . . . . . . . . . 146 BRAKE PEDAL . . . . . . . . . . . . . . . . . . . . . . 34 CAB FILTERS . . . . . . . . . . . . . . . . . . . . . . 107 CONTROL PANEL SETUP . . . . . . . . . . . . 154 DAILY INSPECTION . . . . . . . . . . . . . . . . . . 49 DELIVERY REPORT . . . . . . . . . . . . . . . . . . . 8 DIAGNOSTIC SERVICE CODES . . . . . . . 151 DRIVE BELT . . . . . . . . . . . . . . . . . . . . . . . . 138 DRIVE PEDAL . . . . . . . . . . . . . . . . . . . . . . . 34 ELECTRICAL SYSTEM . . . . . . . . . . . . . . . 122 ENGINE COOLING SYSTEM . . . . . . . . . . 117 ENGINE LUBRICATION SYSTEM . . . . . . . 115 ENGINE SPEED CONTROL . . . . . . . . . . . . 31 FEATURES, ACCESSORIES AND ATTACHMENTS . . . . . . . . . . . . . . . . . . . . . . 10 FIRE PREVENTION . . . . . . . . . . . . . . . . . . . 18 FUEL SYSTEM . . . . . . . . . . . . . . . . . . . . . 112 HEATING AND AIR CONDITIONING . . . . 108 HYDRAULIC / HYDROSTATIC SYSTEM . 127 HYDRAULIC CONTROLS . . . . . . . . . . . . . . 37 IMPLEMENT . . . . . . . . . . . . . . . . . . . . . . . . 62 LIFT ARM BYPASS . . . . . . . . . . . . . . . . . . . 36 LIFT ARM BYPASS . . . . . . . . . . . . . . . . . . . 99 LIFT ARM SUPPORT DEVICE . . . . . . . . . 103 LUBRICATING THE UTILITY WORK MACHINE . . . . . . . . . . . . . . . . . . . . . . . . . . 142 MACHINE LOAD CAPACITIES . . . . . . . . . 173 MACHINE SIGN TRANSLATIONS . . . . . . . 159 MACHINE SIGNS (DECALS) . . . . . . . . . . . . 20 MAINTENANCE SAFETY . . . . . . . . . . . . . . 95 MONITORING THE CONTROL PANEL . . . . 54

NEUTRAL START SYSTEM . . . . . . . . . . . . 102 OPERATING PROCEDURE . . . . . . . . . . . . . 77 OPERATOR CAB . . . . . . . . . . . . . . . . . . . . 105 OPERATOR CONTROLS AND INSTRUMENT PANELS . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27 OPERATOR SAFETY WARNINGS . . . . . . . . 1 OPERATOR SEAT . . . . . . . . . . . . . . . . . . . 110 PARKING BRAKE SYSTEM . . . . . . . . . . . . 105 PARKING BRAKE . . . . . . . . . . . . . . . . . . . . . 32 PASSENGER SEAT . . . . . . . . . . . . . . . . . . 111 PASSWORD SETUP (IF EQUIPPED WITH KEYLESS START) . . . . . . . . . . . . . . . . . . . 155 PIVOT PINS . . . . . . . . . . . . . . . . . . . . . . . . 144 POWER TAKE-OFF (PTO) (IF EQUIPPED) . 74 POWER TAKE-OFF (PTO) (OPTIONAL) . . . 47 PRE-STARTING PROCEDURE . . . . . . . . . . 51 PTO SWITCH . . . . . . . . . . . . . . . . . . . . . . . 104 PUBLICATIONS AND TRAINING RESOURCES . . . . . . . . . . . . . . . . . . . . . . . . 22 REAR COVER . . . . . . . . . . . . . . . . . . . . . . 106 RECEIVER HITCH . . . . . . . . . . . . . . . . . . . . 44 REGULAR MAINTENANCE ITEMS . . . . . . . . 7 REMOTE AUXILIARY HYDRAULIC COUPLERS (OPTION) . . . . . . . . . . . . . . . . . 40 SAFETY INSTRUCTIONS . . . . . . . . . . . . . . 15 SEAT BELT . . . . . . . . . . . . . . . . . . . . . . . . . 100 SERIAL NUMBER LOCATIONS . . . . . . . . . . . 8 SERVICE SCHEDULE . . . . . . . . . . . . . . . . . 97 SPARK ARRESTER MUFFLER . . . . . . . . . 131 STARTING THE ENGINE . . . . . . . . . . . . . . . 52 STEERING MODE SELECTION . . . . . . . . . 33 STOPPING THE ENGINE AND LEAVING THE UTILITY WORK MACHINE . . . . . . . . . . . . . 55 STOPPING THE UTILITY WORK MACHINE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35 SUPPORTING THE MACHINE ON JACKSTANDS . . . . . . . . . . . . . . . . . . . . . . 132 THREE-POINT HITCH (IF EQUIPPED) . . . . 45 TIRE MAINTENANCE . . . . . . . . . . . . . . . . 133 TOOLCAT INTERLOCK CONTROL SYSTEM (TICS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31 TOOLCAT INTERLOCK CONTROL SYSTEM (TICS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98 TOWING THE UTILITY WORK MACHINE . . 88

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TRANSAXLE (FRONT AND REAR) . . . . . . 134 TRANSPORTING THE UTILITY WORK MACHINE ON A TRAILER . . . . . . . . . . . . . . 89 TRAVEL DIRECTION CONTROL LEVER . . 34 UTILITY WORK MACHINE IDENTIFICATION 9 UTILITY WORK MACHINE STORAGE AND RETURN TO SERVICE . . . . . . . . . . . . . . . 147 WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . 185 WHEEL ALIGNMENT . . . . . . . . . . . . . . . . . . 35

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