O and K WHEEL LOADER MODEL L45-4500Z-TB126 PARTS MANUAL - PDF DOWNLOAD

L45/4500Z Parts Manual TB126

PARTS MANUAL Machine Serial No. .. .. ...... .................................................................... .

Engine Model ........................................ Serial No. ............................. . . Transmission Part No. ...................... Serial No. ........................... .

Front Axle Part No. ................. ....... Serial No. ............................. .

Rear Axle Part No. ................... ........ Serial No. ............................. .

MODEL L45/4500Z MANUAL TB 126 MANUAL PART NO.4610459

~0

& K TROJAN INC.

Nov. ,1990

INTRODUCTION This manual illustrates and identifies maintenance parts for the Model 4500Z loader, to enable you to determine the part number and description assigned to the part you wish to order. Ordering by proper part number and name will help ensure the receipt of the proper part the first time without time-consuming exchanges of correspondence or other annoying delays.

An index is provided in the front of this manual to help you determine which illustration contains the part you want to order. Determine the basic system or assembly in which the part is used, and find this system or assembly in the Index. It will reference the pages which illustrate and lists the part.

This manual contains the latest information available at the time of printing. However, at the discretion of 0 & K Trojan Industries Inc., its contents are subject to change without notice. This reservation is in keeping with the Company's policy of constant progressive improvement and refinement of all our products. As a result of such policy, certain changes may be made from time to time which will not be covered in this manual.

This manual has been indexed by group numbers, which identifies the area of the machine that requires servicing. The first two digits in the group number indicates the area of the machine.

Example:

Group 32 05 01 32 Indicates - Hydraulic System 05 Indicates - Hydraulic Tank Assembly 01 Indicates - Hydraulic Filter

These group numbers are for easy reference only.

The group numbers are provided for easy access to the area in which the part is used. Find the basic group number, turn to the illustration and find the part (item number) you want to order.

Because we are constantly upgrading our equipment, it is necessary that the SERIAL NUMBER of your machine accompany every repair parts order. The serial number plate is located on the side of the servo console and the serial no is also stamped on the left hand side of the rear frame below the safety l.ink.

To assure the receipt of the proper part, it is essential that the following information be included with your parts 'order: MACHINE MODEL NUMBER MACHINE SERIAL NUMBER PART NUMBER OF THE DESIRED PART PART NAME OF THE DESIRED PART QUANTITY OF TIEM WANTED NAME AND ADDRESS TO WHICH PART SHOULD BE SENT USE ONLY PARTS WHICH ARE AUTHORIZED BY 0 & K TROJAN INDUSTRIES, INC. TO ENSURE THAT ORIGINAL DEPENDABILITY AND PERFORMANCE WILL BE MAINTAINED. Certain abbreviations are used in the parts list to call your attention to specific situations. These abbreviations are explained as follows:

AIR

As Required: No specific quantity can be assigned to the part since the number used varies from machine to machine.

N.S.S

Not Service Separately: This part is not serviced by itself but, for reasons of matching fit with another part or for other reasons, it is serviced only as part of another assembly.

N.I.

Not Illustrated: The part is used on the machine, but not shown on the parts illustration.

~s

WHEN YOU RECEIVE PARTS: Check immediately to assure that you have received the correct parts, the correct quantity, and that they are in good condition.

Report any errors to your 0 & K Trojan Distributor.

In case of shipment damage, make any claims to the carrier immediately.

2

w

-I

L45/4500Z

I

GROUP NO's

180465

65

65

22

25

2901

03

,161411

12

32263022

65

23

0707

10

07

14 25 03

i

2006

04

I

23

J7

01

TABLE OF CONTENTS GROUP 01

03

DESCRIPTION Structure Group OOOO-Front Frame Group 0001-Rear Frame Group Main Pivot Group 0100-Upper Pivot 0200-Lower Pivot

10 11 17 18

Axle Group Front Axle Group 3100~Housing Group 3101-Hub/Brake Group 3202-Differential Carrier Group 3103-Differential Group

19 20 23 24

Rear Axle Group 3200-Housing Group 3201-Hub/Brake Group 3202-Differential Carrier Group 3203-Differential Group

25 26 29 30

04

Axle Mounting Group 1100-Front Axle 1:200-Rear Axle

31 32

06

Radiator and Cooling Group OOOO-Radiator and Cooling System 0100-Radiator and Cooler Assembly

33 37

07

Engine and Related Parts Group OOOO-Engine/Mounting and Related Parts Group 0100-Engine Controls Group 0300-Air Cleaner/Intake 0400-Exhaust System Group 0500-Fuel Tank and Lines Group 0501-Ether Start Group

41 44 46 52 53 55

Transmission/Torque Converter Group OOOO-Transmission/Converter Mounting 0100-Transmission Hydraulic System 1001-Transission/Converter Assembly 1001-Converter Housing Group 1002-Rear Cover Group 1003-Stator Support and Oil Baffle Group 1004-15" Wheel Group (Converter) 100S-Pump Drive Parts Group 1006-Forward Clutch Shaft Group 1007-3rd Speed Clutch Shaft Group 1008-Reverse and 2nd Clutch Shaft Group 1009-1st Speed Clutch Shaft Group

57 58 61 61 64 67 68 70 71 73 75 78

10

-

4

GROUP

DESCRIPTION I

10.

1010-4th Speed Clutch Shaft Group lOll-Idler Shaft Group 1012-0utput Shaft Group 1013-Pressure Regulating valve/Charging Pump Group 1014-Control Valve Assembly Group 101S-Control Valve Housing Group 1016-Backing Plate/Ring Gear Group

11

Steer System Group OOOO-HydraulicSystem 0001-Cylinder Assembly 0002~Pump Assembly 0003-Servostat Assembly (Orbitrol) 0004-Steering Wheel & Hub Kit OOOs-Steer Column Assembly

12

Universal Joint Installation OOOO-Universal Joint Installation 0100-Universal Joint Assy-Pillow to Front Axle 0200-Universal Joint Assy.-Trans. to Pillow Block 0300-Universal Joint Assy.-Trans. to Rear Axle

14

16

17

Transmission Con~rols Group OOOO-Electric Shift/Signal Light Switch & Wiring.

0100-Switch Assembly, Trans. Shift

80 82 84 86 89 93 95 96 101 104 105 108 109 111 112 113 114

115 119

Brake System Group 0001-Front Brake Line Group 0002-Control Distribution Group 0003-Flow Distribution Group 0004-Rear Brake Line Group/Parking Brake Disc OOOs-Valve Assembly, Multi-Function 0006-Pump AssemblYi Brake 0007-Filter Assembly, Servo 0008-Brake Caliper Assembly 0009-Pedal Assembly, Brake.

126 128 129 130 131 132

Electrical System Group OOOO-Main Wiring Diagram 0001-Instruments & Switches 0002-Wiring Diagram - Instrument Panel 0003-Lights 0004-Battery Mounting

136 155 162 168 172

120 121 123

<i>TROJAN GROUP

DESCRIPTION

18 0000

Bucket Leveler/Hoist Kickout Group

173

20

Sheet Metal GRoup OOOO-Hood and Rear Cowl Group

174

220000

Fenders/Lower Engine Panel Group/Handrails

181

23

Fuel/Hydraulic Tanks Group Ref - Fuel Tank - See Group 070500 Ref - Hydraulic Tank - See Group 320500

250000

Tires and Wheels Group

26

Cab/Floorplates and Related Parts Group 1400-Floorplates Group 1600-Cab Assembly, Windshield Washer and Wiper 1601-Cab Door/Window & Hardware 2200-Seat Installation/Seat Belts 2201-Seat Assembly 3500-Cab Acoustics

190 193 196 197 198

283000

Identification Group

202

300000

Heater Assembly Group

206

31

Lubrication System Group OOOI-Lift AIm Group 0002-Front ~rame Group 0003-Rear Frame Group 0004-AxleTrunion

209 211 212 214

32

Main Hydraulic System Group 0500-Hydraulic Tank Steps 4000-Main Hydraulic System A-Front Frame System B-Rear Frame System C-Hydraulic Cooling System 4001-Cont~~ Valve Assembly 4002-Valv~:~.:.~~sembly Flow Divider 4003-Servo Hydraulics 4005-Unloading Valve Assembly 4006-Pump Assembly

187 189

215 219 224 235 238 248 253 257 259

-

6

GROUP 65

7

DESCRIPTION Lift Arms and Linkage Group OOOO-Lift Arms & Linkage OOOl-Bucket Cylinder Assembly .0002-Hoist Cylinder Assembly 9000-Bucket Assembly Group 9100-Bucket Attachments

261 264 268 273 287

~TROJAN QUICK REFERENCE PART NUMBER

QTY.

Filter Kit (Incls. Items *) Thru SI T16-4600 SIN T16-4601 & Higher

4614073 4621892

1 1

Air Cleaner *Element, Large *Element, Small

4610575 4610573

1 1

4610621 4610926

1 1

4609279 6954962 69.50390 4620453 4606671 4622214 4622213 4606669 4608660 4611847

1 1 1 1 1 AR AR 1 1 1

4609291 4609295 4609292 6951356 4609296

2 2 2 2 2

2061182 4609297 2061182 1706055

2 2 2 1

Belts Alternator Fan Filter *Fuel *Oil - Primary (Thru SIN 4600) Secondary (Thru SIN- 4600) *Oil (1) (SIN 4601 & Higher) *Hydraulic (Incls. Gaskets) Gasket, Thin Gasket, Thick *Transmission *Brake *Corrosion Resistor Bulbs Floodlight - Front - Rear Headlight Tail -light Thru SIN 4570) (SIN 4571 & Higher) Turn Signal - Rear Thru SIN 4570 SIN 4571 & Higher Front Dome Light, Cab Hydraulic

- Test Fitting Quad Gauge

Identification Kit - 4500Z L4500 L4500 - Safety Walk Kit

4610195 6951719 4613002 4620877 4620891

8

01

0000

FRONT FRAME ASSEMBLY Item

Qty.

1 2 3 4 5

1 1 4 4 1 2

6

7 8 9 10 11 12 13

-4 4 4 2 1 1

Part No

4604578 4609121 1500008 4605724 4125355 1747094 REF ·4607947 4148852 1747075 4125244 3300008 3300014

Description

Frame Assembly Cover Assembly Washer Bolt (MI0x16) Bearing, Spherical Snap Ring Pin, Bolt & Locknut (See Group 11000) Spacer Seal Snap Ring Bearing, Spherical Grease Fitting Grease Fitting

-

-

10

01

0001

6722

REAR FRAME ASSEMBLY (Thru SiN T16-4570) Item

aty.

1

1 1

2 3 4 5 6 7 8 9 10 11 12 13 13A 13B 14 15 11

1 4 1 AR

1

-4 4 4 2 1 1

1 1 2

Part No

4604579 4608148 4608147 2608481 2735034 3800022 4155811 REF 4607947 4148852 1747075 4125244 4617604 4609264 2414373 4607679 4616355

Description

Frame Assy. Rear (Incl. Items 2 & 3) Cover Assembly, RH Cover Assembly, LH Hinge Ring Chain (3") Pin, Lynch Pin, Bolt & Locknut (See Group 110000) Spacer Seal Snap Ring Bearing, Spherical Pin Assy., Drawbar (Incls. Items 13A & B) Chain Cotter Pin, Hair Link, Safety Pin/Chain Assy. (Incls. Item 16)

-

-

~TROJAN

01

~

.~.

0001

8 0e-9

@-IO

'~-11

~15 ~.

'IL 1& 1 ..~ .-12

~

14 0

o

@

e

6722

REAR FRAME ASSEMLBY (THRU SIN T16-4570) Item

16 17 18 19 20

Qty.

2 2 1 4 4

Part No

4608160 4608629 4608058 7121351 1547025

Description

Cotter Pin, Hair Ball Joint Support Assembly Bolt (M24x70)(Torque 830 NM)(612 Ft.Lbs. ) Washer ( M2 4 ) -

-

12

01

<i>TROJAN

0001

aQ __ . 1"i1lJa 33-~

2-

33 -':'36

£

~~

36

;_10

38

31-Y 35-V-

0-3

.~

e>-4

@-5

'~"~-6

~28~.

-iLA 29 1· ..~ 27 ~-1

~ o

~

e

6841

REAR FRAME ASSEMBLY

(SIN T16-4571 & HIGHER) Item

Qty.

T 2 3 3A 3B 4 5 6 7 8 9 10 lOA 11 12 13 14

1 1 4 4 4 4 4 4 2 1 1 2 2 1 1 8 2

13

Part No

4614040 4614109 4165089 6220072 4155509 4607947 4148852 1747075 4125244 4614028 4614029 4614032 4621052 4613822 4613821 4610548 4614030

Description

Frame Assy., Rear Support Assembly Pin Bolt (M10 x 100) Locknut (M10) Spacer Seal Snap Ring Bearing, Spherical Cover Assembly, RH Cover Assembly, LH Hinge Gasket Latch, RH Latch, LH Pop Rivet Bar, Restraint

-

-

01

0001

au f'~""31 ~

33-~

36

~~

_33 -':'36

;.10 38

31-j· 35-·V·

6841

REAR FRAME ASSEMBLY (S/N T16-4571 & HIGHER) Item

Qty.

15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 30A

2 2 8 1 2 2 4 4 2 8 4 16 1 2 2 1 1

Part No

4614036 4617886 . 4607889 4618189 4151163 310358004 4605965 3124012 4610087 4606468 4606466 4606467 4607679 4616355 4608160 4617604 4609264

Description

Striker Assembly Mount Plate Screw (12x3/4) Plate Trim, Edge Trim, Edge (1520 MM) Bumper Screw (M5x12) Step Assembly Plate Rubber Strip Spacer Link, Safety Pin/Chain ASsy. (Inc1s. Item 29) Cotter Pin, Hair Pin Assy. (Inc1s. Items 30A & B) Chain

-

-

14

Q1 0001

80.....f'~-31

33 -36

~

•.

33-~

2-

36

~~

--.10 38/

31-j 35-V·

6841

REAR FRAME ASSEMBLY

(SIN T16-4571 & HIGHER) Item

Qty.

30B 31 32 33 34 35 36 37 38 39 40

1 4 2 20 16 4 24 18 20 2 16

Part No

2414373 7121351 4614031 7121227 7120488 1547025 1500005 1500008 1251065 2031617 1251066

Description

Cotter Pin, Hair Bolt (M24x70)(Torque 830NM) (612 Ft. Lbs.) Bolt (MlOx30) Bolt (M8x25) Bolt (MlOx40) Washer, Flat (M25) Washer, Flat (M8) Washer, Flat (M10) Nut (M8) Nut (3/8-16) Nut (MlO)

-

-

15

<i>TAOIAN

01

0100

MAIN PIVOT GROUP (UPPER) Item

1 3 4 5 6 7 8 9 10 11 12 13 20

Qty.

1 6 6 3 1 AR

1 1 1 1 1 1

1

Part No

4607320 4154576 7120580 7120759 4607322 4609238 4607324 4607325 4607326 4148963 4607327 4607328 3300008

Description

Pin Bolt (M16x55) Bolt (Ml6xlOO) Bolt (M20x80) Plate, Capture Shim Plate, Capture Sleeve, Upper Sleeve, Lower Seal Seal Bearing Grease Fitting

-

-

17

01

0200

rQ

13-·

!!!li"'"

~

MAIN PIVOT GROUP (LOWER) . Item

Qty.

2 4 7 13 14 15 16 17 18 19

1 3 AR

1 1 1 1 1 1 1

Part No 4607637 7120580 4609238 4607328 4607331 4148999 4607332 4606607 4155710 3300014

Description

Pin Bolt (Ml6xlOO) Shim Bearing Plate, Capture Seal Seal Bolt (Ml6x100) Nut (Ml6) Grease Fitting

-

-

18

03

4.j>TROIAN

3100

~

FRONT AXLE HOUSING ASSEMBLY HOUSING GROUP Item A

1 2 3 4 5 6 7 8 9

aty.

1 1 2 36 36 16 1

i

1 1

Part No

4604581 4611817 4611821 4611739 4137290 4612204 4611741 4612124 4611733 4611731

Description

Axle Assembly Front Housing Assembly Shaft,· Axle Bolt Washer Bolt Plug ·P1ug o Ring o Ring

~.

-

-

19

03

3101

FRONT AXLE ASSEMBLY HUB/BRAKE GROUP Item

Qty.

A 1

1 2 8 2 2 2 2 2 1 2 2 2 2 2 2 2 2

1A

2 3 3A 4 5 6 7 8 9 10 11 12 13 14

Part No

4604581 461raTI 4611730 4611793 4622114 4622115 4611747 5069749 4611832 461798~

4611789 46179g4 4611734 4611735 4617985 4611826 4617988

Description

Axle Assembly Spindle Assembly Plug Seal Wear Ring a-Ring Washer Bearing Spacer Kit (21 Sizes - 19MM to 21MM) Shield Bearing Hub Assembly o Ring O-Ring Carrier Ring Gear P1at,e, Thrust Piston r---

-

-

20

03

3101

FRONT AXLE ASSEMBLY HUB/BRAKE GROUP Item

Qty.

15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

4 16 2 2 2 2 2 8 6 2 2 2 2 2 2 2

21

Part No

4611812 4611785 4617986 4617987 4611726 4611727 4611794 4611825 4611799 4611822 4611818 4611820 4617989 4611729 4611816 4611732

Description

Snap Ring Spring U-Ring U-Ring Guide Ring Guide Ring Seal Disc, Outer Tooth Disc, Inner Tooth Shim Shaft Support, Carrier o Ring Ring, Retaining Planetary Carrier o Ring

-

-

03

4,i>TROJAN

3101

FRONT AXLE ASSEMBLY HUB/BRAKE GROUP Item

Qty.

31 32 33 34 35 36 37 38 39 40 41 42

6 6 1 64 2 2 38 38 2 2 2 2

Part No

4611814 4611728 4611833 7121333 4611733 4617990 4611813 1245001 4611742 2162.014 4611725 4612366

Description

Gear/Bearing Assembly Snap Ring Shim Kit Bolt (Ml6x50) o Ring Plug Stud Nut Adapter Seal Breather Nut, Spindle

-

-

22

<i>TROJAN

03

3102

11

7 •

~: ~" a~2 &_

'~'8 313 4

9d

FRONT AXLE ASSEMBLY DIFFERENTIAL CARRIER GROUP Item

aty.

A B 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

1 1 1 1 1 1 1 1 1 1 1 1 2 2 1 1 1 1

23

Part No

4604581 4611802 4611806 4611803

46TIa-05 4611797 4611798 4611830 4611831 4611807 4611737 4611796 7382531 2434076 4611795 4611751 4611804 4611791

Description

Axle Assembly - Front Differential Carrier Assy.

Housing Bevel Gear Set Dust Shield Bearing Bearing Shim Kit Spacer Kit Flange, 7C Bearing Bearing Nut, Adjustment Roll Pin Seal, Shaft Washer Washer, Thrust Nut

-

-

03

3103

1

5

~7

FRONT AXLE ASSEMBLY DIFFERENTIAL GROUP Item

A 1 2 3 4 5 6 7 8 9

aty.

1 1 12 12 2 4 2 4 1 20

Part No

4604581 4611808 4611740 4611800 4611811 4611801 4611810 4611756 4611809 4611792

Description

Axle Assembly - Front Case Assembly Bolt Washer Gear, Bevel Gear, Bevel Washer, Thrust Washer, Thrust Spider Bolt

-

-

24

03

3200

6

/

/ / /

/ /

/ /

/ /

V

REAR AXLE ASSEMBLY HOUSING GROUP Item A

1 2 3 4 5 6 7 8 9

10 11 12

aty.

1 1 1 1 36 36 1 8 16 1 1 1 1

Part No

4604582 4612137 4612140 4612139 4611739 4137290 4612138 4154576 4612204 4611741 4155210 4611733 4611731

Description

Axle Assembly I Rear Housing Shaft Axle Shaft Axle Bolt Washer Support, Trumiom Bolt Bolt Plug Plug o Ring o Ring

-

-

25

~TROIAN

03

3201

REAR AXLE ASSEMBLY HUB/BRAKE GROUP Item

A 1 lA 2 3 3A 4 5

6 7 8 9 10 11 12 13 14

Qty.

1 2 8 2 2 2 2 2 2 2 2 4 2 1 2 2 4

Part No

4604582/-1 4612215 46117304611793 ~~.

4622114-

(~

462211S~ 4611747~ 4612206-~

46179836.

S06974¥.· 461222(Y/ 46121~1\) 4617991~

4612160'v 4612223'1) 46179929 4612212'/

Description

Axle Assembly Spindle Assembly Plug Seal Wear Ring a-Ring Washer Bearing Shield Bearing Hub Assembly o Ring Carrier, Ring Gear Spacer Kit(41 Sizes-22.0MM to 24.0MM) Plate, Thrust Piston Ring, Retaining

-

-

26

~TROJAN

03

3201

REAR AXLE ASSEMBLY HUB/BRAKE GROUP Item

Qty.

15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

16 6 4 2 2 2 12 10 2 2 2 2 2 2 2 8 8

27

Part No

4612202' 4612155 4612203 4612151 4612152 4612205' 4612217 4612207 4612216 4612225 4612135 4617989 4612154 4612221 4612156 4612214 4612153

Description

Spring Roll Pin U-Ring Guide Ring' Guide Ring Seal Disc, Outer Tooth Disc, Inner Tooth Shim Shaft Support, Disc o Ring Snap Ring Planetary Carrier o Ring .

Gear Seal

-

-

03

.

Item

aty.

32 33 34 35 36 37 38 39 40 41

2 64 2 2 38 38 2 2 2 2

3201

REAR AXLE ASSEMBLY HUB/BRAKE GROUP Part No

4612159 4612158 4611733 4617990 4617993 1245001 4611742 2162014 4611725 4612365

Description

Washer, Thrust Bolt o Rinq P1uq Stud Nut Adapter Seal Breather Nut, Spindle

.

-

-

28

· 4i>TROIAII

03

3202

~1l

~~ 10

~

REAR AXLE ASSEMBLY DIFFERENTIAL CARRIER GROUP Item

A B 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 29

Qty.

1 1 1 1

1 1 1 1

1 1 1 1 2 2 1 1 1

1

Part No

4604582 4612208 4612210 4612209 4611805 4611797 4611798 4611830 4611831 4612211 4611737 4611796 7382531 2434076 4611795 4611751 4611804 4611791

Description

Axle Assembly - Rear Differential Carrier Assy.

Housing Bevel Gear Set Dust Shield Bearing Bearing Shim Kit Spacer Kit Flange Bearing Bearing Nut Adjustment Roll Pin Seal, Shaft Washer Washer, Thrust Nut

-

-

03

3203

REAR AXLE ASSEMBLY DIFFERENTIAL GROUP Item A

1 2 3 4 5

6 7 8 9

Qty.

1 1 12 12 2 4 2 4 1 20

Part No

4604582 4611808 4611740 4611800 4611811 4611801 4.611810 4611756 4611809 4611792

Description

Axle Assembly - Rear Case Assembly Bolt Washer Gear, Bevel Gear, Bevel Washer, Thrust Washer, Thrust Spider Bolt

-

-

30

04

1100

FRONT AXLE MOUNTING Item

1 2 3 4

Qty.

8 8 16 1

Part No

4610553 4606837 4137804 4612933

Description

Bolt (M27x170) Nut (M27) Washer (M2 7 ) Bolt Tool (NI) -

-

31

04

1200

16

151~

1

.. :C)~"\ •

Q

~ 13

l/18

y19

7

6

REAR AXLE MOUNTING Item

aty_

1 2 3 4 5 6 7 8 9 11 12 13 14 15 16 18 19

2 3 2 4 1 1 8 1 16 1 16 8 1 1 8 8 8

Part No

4607485 4607185 4615422 4612264 4607399 4607285 6220111 4609125 4609123 4607282 1547016 4154576 4149756 4609124 4154676 1500078 4609243

Description

Sleeve V-Ring Bearing Pin Shear Trunion, Front Ring, Retaining Capscrew (M8x16) Trunion, Rear Bearing Plate, Thrust Washer ( Ml6 ) Bolt (Ml6x55) o Ring Cover Assembly Bolt (Ml6x80) Washer (M25) Cap Screw (M24x140)

-

-

32

~TROJAN

06

0000

5

4 ~

~~

6848

RADIATOR & COOLING SYSTEM

Item

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 33

Qty.

-1 1 4 12 6 1 AR AR

2 4 2 2 2 2 2 4

Part No

REF 4606582 4606589 7121229 1500008 1251066 4618334 7121278 1547017 2117402 2117407 1251146 4606696 7120792 1547017 2049889 2117410

Description

Radiator/Cooler Assy.(See Group 060100) Shroud, Fan Cover, Shroud Bolt (MlOx20) Washer (M10.5) Nut (M10) Tie Rod Assembly, LH Bolt (M12x30) Washer (M12) Mount, Rubber Washer Nut (MlO) (Max Torque 33 NM) Mount, Radiator Bolt (Ml2x65) (Max Torque 46 NM) Washer (M12) Mount, Rubber Washer

-

-

06

<i>TROIAN

0000

5

4 ~

~fi1

32-~

25-' r 6848

RADIATOR & COOLING SYSTEM Item

18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34

Qty.

4 1 2 1 2 1 6 1 1 1 1 2 2 1 1 1 1

Part No

1251069 4606623 2069891 4606622 2059307 4606666 2054765 2076849 20'53273 4606657 4606658 2032867 7121146 4606659 2032296 4606641 2076846

Description

Nut (Ml2) Hose, Flex Clamp Hose, Flex Clamp Hose Clamp Adapter Reducer Hose Hose Clamp Bolt (Ml2x25) Hose Elbow, 90° Hose Adapter

-

-

34

06

0000

5

4 ~

~~

6848

RADIATOR & COOLING SYSTEM Item

Qty.

35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51

1 2 8 1 1

35

-4

-1 1 1 1 2 2 6 3 1

Part No

2073965 4603984 7121146 4604813 4611719

REF 4605724

REF 2033256 4618335 2032869 2032869 2032869 7121049 1500005 1251083 2072695

Description

Adapter Clamp Bolt (Ml2x25) Liquid Level Detector, Coolant Plug Wire Harness Assy. (See Group 170000) Bolt (MlOx16) Cap, Radiator (See Group 060100) Drain Cock Tie Rod Assembly, RH Clamp Clamp Clamp Bolt Washer Nut Adapter, Sight Gauge (NI)(N.Y.C.)

-

-

06

0000

6848

RADIATOR & COOLING SYSTEM Item

Qty.

52 53

1 1

Part No

2072697 7121227

Description

Sight Gauge (N.Y.C.) Bolt -

-

36

4.j>TROJAN

06

0100

RADIATOR & OIL COOLER ASSEMBLY (THRU SIN T16-4630) Item

A B 1 2 3 4 5 6 7 8 9 10 11 12 13 37

Qty.

1 1 1 1 1 1 1 1 1 2 1 1 4 68 20 88 68

Part No

REF* 4611479 4610580 4610582 4610581 4610587 4610583 6952612 4610579 6960412 4610584 4610585 4610586 2031476 2031474 2031391 2031617

Description

Radiator & Oil Cooler Assembly Radiator Assembly Top Tank Assembly Side Assembly, 1H Side Assembly, RH Bottom Tank & Oil Cooler Assy.

Core & Header Assembly Cap, Pressure Hose (55" Lq) Clip Gasket, Top Gasket, Bottom Bar, Header Bolt (3/8-16x1 118) Bolt (3/8-16x7/8) Lockwasher (3/8) Nut (3/8-16)

-

-

06

lS \

0100

16

.~~

6735

RADIATOR & OIL COOLER ASSEMBLY (THRU SIN T16-4630) Item

14 15 16

Qty.

1 4 4 4

Part No

4619907 1572006 1540022 7121008

Description

Oil Cooler Assembly Lockwasher (AlO) Washer (MlO) Bolt (MlOx30) -

*NOTE: For Radiator Assembly Complete, Order pIN 4619712

-

38

06

0100

15 \

16

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6735

RADIATOR & OIL COOLER ASSEMBLY (SIN T16-4631 & HIGHER) Item

Qty.

A B C

1

0 E

1 2 3 4 5 6 7 8 9 10 11

39

1 2 2 4 1 1 1 1 1 1 1

2 2 4 88

Part No

4619712 4620025 4621588 4621533 2041069 4620380 4620091 4620092 4620383 4620381 6952612 4610579 6960412 4610585 4620384 2031452

Description

Radiator & Oil Cooler Assy.

Radiator Assembly Rod, Tie (NI) Bracket (NI) Locknut (NI) Tbp Tank Assembly Side Assembly, LH Side Assembly, RH Bottom Tank & Oil Cooler Assembly Core & Heater Assembly Cap, Pressure Hose (55" LG) Clip Gasket, Top & Bottom Header Bar Assembly Bolt (5/16-18x7/8)

-

-

06

0100

15 \

16

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6735

RADIATOR & OIL COOLER ASSEMBLY (SIN T16-4631 & HIGHER) Item

Qty.

12 13 14 15

88 76 1 6 6 6 1

16 17

Part No

2031390 2031616 4619907 2031392 1540022 7121016 4613709

Description

Lockwasher (5/16) Nut (5/16-18) Oil Cooler Assembly Lockwasher (A10) Washer (M10) (Plain) Bolt (M10 x 20) Sight Glass

-

-

40

07

0000

-8

}~.~ 27 25 / . .~ 28 Yf9

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29

26·

.

9

l

6726

ENGINE & RELATED PARTS

Item

1 2 3 5 6 7 8 8A 8B 8C 80 8E 8F 9 10 11 41

Qty.

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 AR 6 6

Part No

4617427 4610621 4610926 6954962 6960390 4620453 4611847 4611846 2032820 4154629 1251066 4605972 4614373 7121148 4606501 1500008 2037630 2037628

Description

Engine Assembly Belt, Alternator Belt, Fan Element, Primary Oil (Thru SIN T16-4600) Element, Secondary Oil (Thru SIN T16-4600~ Element (SIN T16-4601 & Higher) Element, Water Dipstick Clamp Bolt (MlOx65) Nut (MIO) Spacer Plate (SIN T16-4571 & Higher) Bolt (MIOx30) (SIN T16-457l & Higher) Fan Washer (MIO. 5) Bolt (3/8-16x5 1/2) (Thru SIN T16-4600) Bolt (3/8-16 x 4-1/2) (SIN T16-4601 & Higher)

07

0000

-8

/&l.~

25 / .

28

......... 6

'5

27

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9

~

6726

ENGINE Item 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28

Qty. 1 4 4 1 1 2 2 1 2 2 2 4 1 2 2 2 2

Part No 4607211 1547016 4154576 7120912 1547025 4607255 4607253 4155622 4154593 0025577 4607256 4697254 4607195 2033101 2053266 2035717 2032296

&

RELATED PARTS Description

Mount, Engine Washer (MI6) Bolt (MI6x55) Bolt (M24x150) Washer (M2 4 ) Washer (MI6) Mount, Shock Nut (M24) Bolt (M20x120) Washer (M2 0 ) Washer (M20) Mount, Shock Block, Threaded Adapter Reducer Drain Cock Elbow, 90°

-

-

42

07

0000

-8

/ ....~ 25 / . "&

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28

t t

29

27

.ttJ tYlf 26

9

~

6726

ENGINE

Item

Qty.

29 30 30A 31 32 33 34 35 36 37 38 39 40 41 42 43 44

2 1 1 1 1 1 1 1 1 1 1 1

43

-1 1 1 2

Part No

2076849 4604965 4610928 4610619 1030851 4610616 2067426 7120038 4610617 4610618 1251066 4610927 REF 4610620 7121010 4615152 7121283

&

RELATED PARTS

Description

Fitting Alternator Regulator Pulley Bolt (1/2-20x6) Washer (1/2) Locknut (1/2) Bolt (MlOx45) Washer (MlO) Spacer Mit (MIO) Starter Solenoid (Furn. w/Starter) Strap, Adjusting Bolt (Ml2x30) Lift Eye (NI) Bolt (NI)

-

-

07

<i>TRQlftN

0100

20 ~ 9 19

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6

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6916

ENGINE CONTROLS GROUP Item

1 2 2A 3 4 5 6 7 8 9 10 11 12

Qty.

1 1 1 1 4 3 3 4 1 1 2 2 1 1 1

Part No

4607295 4611131 7412021 4611132 1251064 7121112 7121162 1500003 4606727 4618316 7121133 150000S 4606934 2092332 7120835

Description

Pedal Accelerator (Was 21141S1-S/N T16-45S0) Cable Assemlby, Control Bellows Ball Joint Nut (M6).

Bolt (M6x20) (Thru SIN T16-4600) Bolt (SIN T16-4601 & Higher) Washer (M6) Bracket (Thru SIN T16-4600) Bracket (SIN T16-4601 & Higher) Bolt (MI0x25) Washer (MlO. 5) Link Spring Bolt, Adjusting

44

070100

20 +9

19

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6

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6916

ENGINE CONTROLS GROUP Item

13 14 15 16 17 18 19 20

Qty.

1 2 1 1 1 1 1 1

Part No

4611133 1251064 0007324 4611470 4608009 1251065 2032859 2031617

Description

Clevis (Thru SIN T16-4580) Nut (M6) Clip Pin Clamp Kit Boot Kit Nut Clamp Nut

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-

45

07

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31

13

6748

AIR INTAKE & WIRING (THRU SiN T16-4540) Item

Qty.

1

1 1 1 1 1 1 1

2

3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

-1 1 1 4 1 1 9

Part No

4606964 4610571 4610573 4610572 4610575 4610574 4610576 NSS NSS NSS 4610577 2064659 2117041 2054680 4608109 4610009 1500008

Description

Air Cleaner Assembly o Ring Element, Safety (Small) Nut & Gasket Element, Primary (Large) Wing Nut & Gasket Cup Assy. (Incl. Items 8 & 9) Clip Nut & Clip Assembly Clamp, Spring Vacuator Clamp Elbow Clamp Tube Clamp Washer (MlO.5)

-

-

46

07

0300

AIR. INTAKE .& WIRING (THRU SIN T16-4540) Item

18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 47

Qty.

1 1 1 1 1 1 1 2 2 4 4 1 1 1 1 1 3

Part No

7121361 2045814 4608108 2117298 2056714 4608110 2081251 2070303 2046329 7121148 1251006 2033082 2032007 2314404 2031985 4611351 2039440

Description

Bolt (MlOx16) Elbow Tube Reducer Clamp Tube Cap, Rain Clamp Band, Mount Bolt (MlOx30) Nut (M10) Coupling Elbow Hose Assembly Adapter Bracket Assembly Nipple

-

-

07

0300

AIR INTAKE & WIRING (THRU SiN T16-4540) Item

35 36 ·37 38 39 40

Qty.

1 1 1 3 1

-

Part No

4610160 4610159 4610093 4611306 7121133 REF

Description

Switch, Vacuum (24" H2O) Switch, Vacuum (IS" H2O) Switch, Vacuum (20" H2O) Wire Assembly Bolt (MlOx25) Wire Harness (See Group 170000)

-

-

48

07

0300

Il~ II

I

12

26

AIR INTAKE SYSTEM

(SIN T16-4541 & HIGHER) Item

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 49

Qty.

-2 1 1 1 1 1 1 4 1 2 1 1 1 1 1 1

Part No

REF 2046329 4612237 4614314 2045814 4608108 2117298 2056714 2054680 2064659 2070303 4608110 2081251 4610009 2032292 0746939 4613602

Description

Air Cleaner Assy. (See Group 070301) Clamp Assembly Elbow Tube Elbow Tube Hose, Reducer T-Bo1t Clamp T-Bo1t Clamp T-Bo1t Clamp T-Bo1t Clamp Tube Cap, Rain Clamp Elbow Fitting, Hose Hose, Vacuum

-

-

07

0300

13~ 11

I

12

,

/

I I I

\1

AIR INTAKE SYSTEM (SIN T16-4541 & HIGHER) Item

19 20 21 22 23 24 25 26 27 28

Qty.

4 1 4 9

5 3

---

Part No

7121133 7121133 1251066 1500008 4139342 4138826 REF REF REF REF

Description

Bolt (MIOx25) Bolt (MIOxl5) Nut (MIO) Washer (MIO.5) Sta-Strap (Tie t17 to Heater Hose) Sta-Strap (Tie t17 to Vent Hose) Turbo-Charger (Furn. W/Engine) Hood Assembly (See Group 200000) Gauge, Air Cleaner (See Group 170001) Hardware, Furn. w/C1amp

-

-

50

~TAOIAN

07

0301

AIR CLEANER ASSEMBLY (SIN T16-4541 & HIGHER) Item

Qty.

1

1 1 1 1 1 1 1

2

3 4 5 6 7 8

9 10 11

--

-1

Part No

4606964 4610571 4610573 4610572 4610575 4610574 4610576 NSS NSS NSS 4610577

Description

Air Cleaner Assembly Ring Element, Safety (Small) Nut & Gasket Element, Primary (Large) Wing Nut & Gasket Cup Assy. (Inc1s. Item 8 & 9) Clip Nut & Clip Assembly Clamp, Spring Vacuator

.0

-

-

51

[)

07

0400

-2

EXHAUST SYSTEM Item

1 2 3 4 5 6 7 8 9 10 11 12 13

Qty.

1 1 2 1

-2 4 20 8 4 6 2 2

Part No

4607337 4607688 4621857 4614247 REF 4614498 7121072 1500008 1251066 7121006 7120810 4614316 4614500

Description .

Muffler Assembly Tube, Exhaust Clamp Elbow Clamp (Furn. w/Enqine) Clamp Half Bolt (MlOx50) Washer (MlO.5) Nut (MlO) Bolt (MlOx25) Bolt (MlOx70) Support Clamp Half (SIN T16-4571 & Higher) *Clamp Field Fix Kit Thru SiN T16-4571 Use Kit PiN 4618008

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-

52

07

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16

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13

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20

19

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6730

FUEL TANK & LINES

Item

1 2 2A 2B 3 4 5 6 7 8 9 10 11 12 13 53

Qty~

1 1 1 2 2 1 1 1 1 1 1 3 3 1 1 8 4

Part No

4606970 4612376 2049101 2033084 2004358 0004049 4132934 4604704 4612353 4604705 4607369 1547016 7121383 4609280 4609279 1500008 2037615

Description

Fuel Tank Assembly Fuel Tank Assembly (NYC) Breather Coupling Nipple Ball Nut, Union Strainer Strainer Assy w/Protector Cap (NYC) Cap Gauge, Fuel Level Washer (Ml6) Bolt (Ml6x35) Filter Head Assembly Element Washer (MlO.5) Bolt (3/8-16xl 1/4)

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07

7

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16

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13

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19

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12

t.

21

6730

FUEL TANK & LINES Item

Qty.

14 15 16 17 18 19 20 21

3 1 1 1 3 1 2 2

Part No

4605673 4615432 4609270 4609271 2055352 4614349 7121148 1251066

Description

Adapter Hose Assembly Hose Assembly Hose Assembly Tie Strap Bracket (SIN T16-4571 & Higher) Bolt (MlOx30) Nut (MlO)

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L

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S4

07

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19 6

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1 2

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/ / 6926

ETHER START KIT

Item

Qty.

A 1 2 3 4 5

1 1 1 4 4 4 4 2 1 1 1 1 1

6 7 8 9 10 11 12 13 14 15 55

-1 1

Part No

2110172 4610699 6851829 7121112 1251064 1500003 1572004 1500008 6954997 6954953 2036555 2062296 6954738 NSS NSS 6954324 6851831

Description

Ether Start Kit (Phillips) (NYC-Opt.Sect.)

Bracket (Thru SIN T16-4570) Clamp Assembly Bolt (M6x20) Nut (M6) Washer (M6) Lockwasher Washer (MIO.5) Valve Assembly Gasket Cylinder Terminal Elbow Sleeve (Order Item 14) Nut (Order Item 14) Tube, Nylon Atomizer

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// 6926

ETHER START KIT Item

16 17 18 19 20

Qty.

-1 1 2

-

Part No

REF 2062302 2046559 7121229 REF

Description

Wire (See Group 170000) Terminal Sleeve Bolt (MI0x20) (Thru SIN T16-4570) Switch (See Group 170001)

-

-

56

100000

:=$ •

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a-® 10-®

1-

11-®

6750

TRANSMISSION MOUNTING Item

1 2 3 4 5 6 7 8 9

10 11

Qty.

-

12 12 1 4 4 1

2 2 1 1

Part No

REF 7121313 1500008 4607237 0025577 2037716 4154578 4607255 4607253 1547025 4155622

Description

Transmission Assy.(See Group 101001) Bolt (MIOx45) Washer (MIO. 5 ) Mount Assembly Washer (M2 0 ) Bolt (3/4-10x2) Bolt (M24x140) Washer Isolator Rubber Washer ( M2 4 ) Nut (M24)

-

-

57

<i>TRIlJAN

100100

31-~

30-

29-

6749

TRANSMISSION HYDRAULIC SYSTEM Item

1 2 2A 3 4 5 6 7 8 9 10 11 12 13 14 15

aty.

-

1 1 1 1 4 4

1

1 2 2 1 1 2 1 1

Part No

REF 4606667 4618416 4606668 4606669 2037590 1500005 4609112 4149511 1500008 2031481 4609117 2032275 1633655 4609116 4609114

Description

Trans./Torque Converter Assy.(See Group 10000C ) Filter Assy. (Incls. Items 3 & 4) Sender Filter Head Element Bolt (MS/l6-l8xl) Washer (M8) Manifold o Ring Washer (MIO. 5) Bolt (3/8-16x2) Sight Gauge Assembly Elbow Adapter Tube Tube Assembly, Fill

58

10

0100

31-~

30-

29-

TRANSMISSION·HYDRAULIC SYSTEM Item

16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

59

Part No

aty.

1 2 2

-2

3 6 1 1 1 1 1 1 1 1 2

4609119 7121227 1251065

REF 4609233 1640724 4607687 1633911 4608555 4608563 4608562 4608559 4609113 4608165 4608166 2037575

Description

Cap Bolt (M8x25) Nut (M8) Radiator Assy. (See Group 060100) Adapter Elbow Adapter Adapter Hose Assembly Hose Assembly Hose Assembly Hose Assembly Hose Assembly Clamp Assembly Plate Bolt (1/4-20x2 112)

-

-

10

0100

31-~

30-

29-

TRANSMISSION HYDRAULIC SYSTEM Item

Qty.

32 33 34 35

1 1 1

-

Part No

4601315 4613888 2033927 REF

Description

Hose Assy. (Thru SIN T16-4540) Adapter (Thru SIN T16-4540) Adapter (Thru SIN T16-4540) Transducer (See Group 170000) (Thru SIN T16-4540)_

-

60

·~TROIAr--N _ _---,

10

1001

TRANSMISSION/CONVERTER ASSEMBLY CONVERTER HOUSING GROUP Part No

Item

aty.

A

B C 1

1 1 1 1

4604594 4621356 4621357 4611657

2 3 7 8 9 10 11 12 13 14 15 16

1 1 1 1 1 1 1 1 1 1 1 1

2033045 6903133 6901068 6901068 6903077 4607514 2031390 2031449 4611515 4607514 2031390 2031449

61

Description

Transmission/Converter Assy.

Gasket & Seal Kit (Converter) Gasket & Seal Kit (Transmission) Converter Housing & Tube Assy.

(Incls. Items 7-21 & 26-45) Bushing Reducer Breather Sleeve Sleeve Sleeve Lock, Sleeve Lockwasher Bolt Sleeve Lock, Sleeve Lockwasher Bolt

-

-

<§iPTROIAN_ _ r--

10

1001

:7I

TRANSMISSION/CONVERTER ASSEMBLY CONVERTER HOUSING GROUP Item

Qty.

17 .

18 19 20 21 22 23 24 25 26 27 28 29 30 31 32

1 1 1 1 3 14 14 9 9 1 1 1 1 1 1 1

Part No

2031449 2031390 4607514 6903077 6903441 ' 2031392 2031501 2031392 2031500 2031390 2031449 2031449 2031390 4611579 2031449 2031390

Description

Bolt Lockwasher Lock, Sleeve Sleeve Plug Bolt Bolt Lockwasher Bolt Loc kwas her Bolt Bolt Lockwasher Tube Assembly Bolt Lockwasher

-

-

62

10

1001

TRANSMISSION/coNvERTER ASSEMBLY CONVERTER HOUSING GROUP Item

33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48

63

Qty.

1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1

Part No

4611572 4611590 6903233 4611565 2031449 2031390 4611572 4611580 6903233 4611581 4611622 2031449 2031390 4611582 2039343 6901566

Description .

n

Clip Tube O-Ring Tube Bolt Lockwasher Clip Tube Assembly o Ring Tube Tube Assembly Bolt Lockwasher Gasket Pin, Dowel Drain Plug (NI)

-

-

10

1002

(9"

\

34

TRANSMISSION/CONVERTER ASSEMBLY REAR COVER GROUP Part No

Item

aty.

1 2

1 1

4611589 4611643

3 4 5 6 7 8 9 10 11 12 12A 12B 13 14 15

2 1 1 1 1 1 1 1 7 3 4 4 5 5 16

2039343 6901068 2116856 4611566 7391612 4611567 4613644 4611578 2031392 2037638 4613645 2040814 2031392 2037640 2031392

Description

Tube Transmission Case Assy. (Inc1s. Items 1, 4,6,7,8,24,25,27,28,29,32,37,39) Pin, Dowel Sleeve o Ring Tube Assembly o Ring Flange Gasket Cover Lockwasher Bolt Stud Nut Lockwasher Bolt Lockwasher

-

-

64

10

1002

9

31

,,~

\

34

TRANSMISSION/CONVERTER ASSEMBLY REAR COVER GROUP Item

Qty.

16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33

16 1 1 1 1 1 1 1 2 2 1 1 2 2 2 1 1 2

65

Part No

4611505 4611588 4611587 6750183 4611532 6750183 6902079 4611629 2031473 2031391 2116856 6901068 2036814 4611502 4611510 4613646 4611570 2033384

Description

Bolt Gasket Screen Assembly o Ring Sleeve o Ring Plug Ring Retainer Bolt Washer o Ring Sleeve Washer Clip , Plug Oil Baffle Tube Assembly Plug, Oil Level

-

-

10

"\

1002

...- ...-

...

34

TRANSMISSION/CONVERTER ASSEMBLY REAR COVER GROUP Item

34 35 36 37 38 3'9 40

Qty.

1 1 1 1 1 2 1

Part No

6901211 6901068 2116856 6901068 2116856 6901590 4615174

Description

Plug, Drain Sleeve o Ring Sleeve o Ring Rivet Tube Assy. (NI) (1st Brg. Cap to Clutch Pack)

-

66

10

1003

TRANSMISSION/CONVERTER ASSEMBLY STATOR SUPPORT & OIL BAFFLE GROUP Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

67

aty.

7 7 1 1 1 1 1 1 1 1 1 1 1 1 1

Part No 2031522 2031393 4611586 4611560 4611568 6900795 4603996 4605930 690303J~

690303'7 6903030 6901945 6901944 6901946 4611658

Description Bolt Lockwasher Stator Support & Sleeve ASsy. Tube Piston Ring Snap Ring Washer Bearing Piston Ring Spring Oil Seal Ring Oil Baffle Ring, Retaining Shaft, Turbine (46T)

-

-

10

1004

TRANSMISSION/CONVERTER ASSEMBLY 15" WHEEL GROUP Item

Qty.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

1 1 1 1 1 1 1 1 1 1 4 8 1 1 1 32 32

Part No

4605344 6900979 6900795 4605345 4605348 6901030 6901021 6901938 6600765 6901937 6901019 6901018 4603991 6901026 4603995 2031392 2031500

Description

Hub, Turbine Snap Ring Snap Ring Reaction Member Spacer Snap Ring Bearing .Hub o Ring Impeller Lock Plate Screw Turbine o Ring Cover Loc kwas her Bolt

-

-

68

10

1004

TRANSMISSION/CONVERTER GROUP 15" WHEEL GROUP Item

Qty.

18 19 20 21 22 23 24 25 26

1 1 1 1 1 1 8 10 5

Part No

6900976 2041365 4603996 6900795 4620083 4605931 4603997 2030810 4603990

Description

Bearing O-Ring Spacer Snap Ring Snap Ring Hub, Cover Bolt Bolt Locktab

-

-

69

10 1005

TRANSMISSION/CONVERTER ASSEMBLY PUMP DRIVE PARTS GROUP Item

Qty.

1 2 3 4 S 6

6 6 3 3 3 3 1 1 2

7

8 9

Part No

2030837 2031393 6901949 2019230 4611571 4611S83 4611584 2039290 4611562

Description

Bolt Lockwasher Snap Ring Bearing Support Gear (SST) Gear (S6T) Snap Ring Gear (S6T)

-

-

70

~TRfJIAN

10

1006

r

: : 13 14 :

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15

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TRANSMISSION/CONVERTER ASSEMBLY FORWARD CLUTCH SHAFT GROUP

Item

Qty.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

2 1 1 1 1 1 1 1 1 1 1 7 1 1 11 12 1

71

Part No

2039354 6901573 4611627 6901573 4611654.

6901692 6901692 2040583 4611605 6903148 6903455 6903456 4611553 4611635 4611634 4611633 4611606

Description

Piston Ring Ring, Retainer Bearing Ring, Retainer Bearing Ring, Locating Ring, Locating Bearing Ring, Baffle Snap Ring Retainer Washer, Belleville Snap Ring Plate, Backing Disc, Outer Disc, Inner Piston

-

-

10 1006

TRANSMISSION/CONVERTER ASSEMBLY FORWARD CLUTCH SHAFT GROUP Item

18 19 20 21 -22 23 24 25 26 27 28

Qty.

1 1 1 1 1 1 1 1 1 1 1

Part No

4620084 6901601 4611513 4611504 4611543 6903435 4611542 4611574 4611514 4611632 4611647

Description

Seal, Outer Seal, Inner Spring Ball Bearing Washer Ring, Retainer Washer, Thrust Ring, Retaining Clutch Drum & Plug Assembly Gear (39T), Driven

-

-

72

10 1007

/

I

/

./

l/

TRANSMISSION/CONVERTER ASSEMBLY 3RD SPEED CLUTCH SHAFT GROUP Item

Qty.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

1 1 6 6 1 1 1 1 1 1 4 1 1 4 4 1 1

73

Part No 2039350 2039351 2039353 6903475 4607512 4607513 6901601 4611543 6903435 6600564 4611523 2039492 6901213 2031395 2031375 4611563 2104483

Description Snap Ring Plate, End Disc, Outer Disc, Inner Piston Assembly Seal, Outer Seal, Inner Bearing Washer, Thrust Ring, Retaining Stud o Ring Plug Loc kwas her Nut Cap o Ring

-

-

10

1007

,I

,-

./

l./

TRANSMISSION/CONVERTER ASSEMBLY 3RD SPEED CLUTCH SHAFT GROUP Item

18 U9 20 21 22 23 24 25 26 27 28 29 30

Qty.

1 1 1 1 1 1 1 1 1 1 1 1 1

Part NO'

6903465 4603547 6901603 4611559 . 6903148 6901646 4611605 4611624 6900788 4611626 6901646 4611645 4611644

Description

Piston Ring Retainer Spring Retainer Snap Ring Ring, Retaining Ring, Baffle Bearing Ring, Retainer Bearing (Shield Must Face Out) Ring, Retaining Gear (67T) Clutch Shaft, Drum & Plug Assembly

-

-

74

101008

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TRANSMISSION/CONVERTER ASSEMBLY REVERSE & 2ND CLUTCH SHAFT GROUP Item

Qty.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

3 1 1 1 1 1 1 1 1 1 1 1 1 1 1 6 6

75

Part No

2039354 6901573 6901619 4611540 6901573 4611654 6901692 6901692 2040583 4611605 6903148 6903455 6903456 4611553 4611630 4611576 4611598

Description

Piston Ring Ring, Retainer Snap Ring Bearing Ring, Retainer Bearing Ring, Locating Ring, Locating Bearing Ring, Baffle Snap Ring Retainer Washer, Belleville Ring, Retaining Plate, Backing Disc, Outer Disc, Inner

-

-

10 1008

TRANSMISSION/CONVERTER ASSEMBLY REVERSE & 2ND CLUTCH SHAFT GROUP Item

Qty.

18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34

1 1 1 1 1 1 11 12 1 1 1 1 1 1 1 1 1

Part No

4611551 4611552 6901601 6901601 4620084 4611606 4611634 4611633 4611635 4611553 4611513 4611504 4603547 6901603 4603548 6903148 6901999

Description

Piston Seal, Outer Seal, Inner Seal, Inner Seal, Outer Piston Disc, Outer Disc, Inner Plate, Backing Ring, Retainer Spring Ball Retainer Spring Retainer Snap Ring Snap Ring

-

-

76

10

1008

./ /'

/ /

/'

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/ /

/

/

/' /' / /

36 31 34 35 \ \ 33 \ \ \} 32 \ ~~ 31 \ ~, 30 \ .~ .. \)) v

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v......

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/~\J -

TRANSMISSION/CONVERTER ASSEMBLY REVERSE & 2ND CLUTCH SHAFT GROUP Item

aty.

35 36 37 38 39 40

1 1 1 1 1 1

Part No

4611595 4611541 4611605 4611569 4611636 4611647

Description

Ring, Retainer Ring, Retainer Ring, Baffle Hub Clutch, Drum & Plug Assembly Gear (39T), Driven

-

-

77

10

1009

15 16 13 1\4 \ \ 12 \ .. ~ ~,'1

..;".;

\®\~ \J

/'

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:.

TRANSMISSION/CONVERTER ASSEMBLY 1ST SPEED CLUTCH SHAFT GROUP Item

Qty.

1 2 2A 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

1 1 1 1 1 1 1 1 9 9 1 1 1 1 5 1 1 1

Part No

4611512 6901315 4620066 4611533 4611544 6901601 4611552 4611601 4611598 4611576 4611630 4611553 4611605 4611522 4611521 6955639 4611534 4611624

Description

Bearing, Pilot Ring, Retaining Ball Spacer Bearing Assembly Seal, Inner Seal, Outer Piston Disc, Inner Disc, Outer Plate, Backin~ Snap Ring Ring, Baffle Spacer Bell ~ville Washer, Ring, Retai ng Spacer Bearing

-

\

-

78

10

1009

'5 '6

13 '\4 \ \

./ ./

,

12 \ __ ,1<\''1 \~~0

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I I

TRANSMISSION/CONVERTER ASSEMBLY 1ST SPEED CLUTCH SHAFT GROUP Item

Qty.

18 19 20 21 22 23 24

1 1 1 1 4 1

25 26 27 28 29 30 31 32 79

AR AR AR AR

4 4 1 1 1 1 1 1

Part No

6900788 4611626 4611637 4611545 6902434 2104483 4611535 4611536 4611537 4611538 2031392 2040814 2017670 4611638 6903465 4611641 4611640 4611642

Description

Snap Ring Bearing Washer, Thrust Bearing Assembly Stud o Ring Shim (.004) Shim (.007) Shim (.010) Shim (.020) Lockwasher Nut Plug Cap Piston Ring Gear (67T) Clutch Shaft, Drum & Plug ASsy. Gear (35T)

-

-

10

1010

I

I I

)

(

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,- ..-

I

I I I

I

I t

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\ \ \ 16 11 15

18

.

TRANSMISSION/CONVERTER ASSEMBLY 4TH SPEED CLUTCH SHAFT GROUP Item

Qty.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

2 1 1 1 1 1 1 6 6 1 1 1 1 1 1 1 1

Part No

2039354 6901573 6901618 6901619 6901601 4607513 4607512 6903475 2039353 2039351 2039350 4603547 6901603 4611559 6903148 4611604 4611605

Description

Piston Ring Ring, Retaining Bearing Ring, Locating Seal, Inner Seal, Outer Piston Assembly Disc, Inner Disc, Outer Plate, Backing Snap Ring Retainer Spring Retainer Snap Ring Ring, Retaining Ring, Baffle

-

-

80

10

<i>TRDlAN

/' /'

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1010

'"

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18

17

m.

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15 16

14

13

12

TRANSMISSION/CONVERTER ASSEMBLY 4TH SPEED CLUTCH SHAFT GROUP Item

18 19

Qtyo

1 1

Part No

4611596 4611599

Description

Hub & Sleeve Assembly Clutch Shaft, Drum & Plug Assembly -

-

81

10

1011

TRANSMISSION/CONVERTER ASSEMBLY IDLER SHAFT GROUP Item

Qty.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

1 1 1 1 1 4 1 1 4 4 1 1 1 1 1 1 1

Part No

6901627 4611603 4611530 6903091 6955639 4611623 4611625 4611600 2031395 2031375 4611503 4611539 4611549 4611511 4611531 2022463 4611529

Description

Bearing, Pilot Bearing Bearing Washer, Thrust Ring, Retaining Stud Gasket Cap, Bearing Loc kwas her Nut Ball Gear Ring, Retaining Seal Nut o Ring Gear, Speed

-

-

82

10

1011

TRANSMISSION/CONVERTER ASSEMBLY IDLER SHAFT GROUP Item

18 19 20 21 22

aty.

1 1 1 1 2

Part No

4611639 _ 7398673 7398674 4611501 2031393

Description

Shaft & Gear ABsy. (61T) Cover, Bearing Cup (NI) Gasket (NI) Bolt (NI) Lockwasher (NI)

-

(NI) - Not Illustrated

-

83

10

1012

TRANSMISSION/CONVERTER ASSEMLBY OUTPUT SHAFT GROUP Item

aty.

1 2 3

1 .1

4 5 6 7 8 9 10 11 12 13 14

AR AR AR AR

1 1 1 1 1 1 1 l' 1 1 4

Part No

6902014 6901660 6901664 6901665 6901666 6901667 4611659 4611547 4611546 6902613 4611660 6902060 4611546 4611548 6903238 2039190 2031394

Description

Seal Cap Shim (.004) Shim (.007) Shim (.010) Shim (.020) o Ring Cup, Bearing Cone, Bearing Shaft, Out Spacer Washer Cone, Bearing Cup, Bearing o Ring o Ring Lockwasher

-

-

84

10

1012

TRANSMISSION/CONVERTER ASSEMLBY OUTPUT SHAFT GROUP Item

Qty.

15 16 19 20 22 23 24 25 26 27

4 1 4 4 1 1 2 2 2 2

Part No

2031541 6902014 2031394 2031538 4611564 6902076 6902015 6901649 6902017 6902016

Description

Bolt Seal, Oil Lockwasher Bolt Gear (50T) Cap, Bearing Flange Nut Washer o Ring

-

-

85

10

1013

TRANSMISSION/CONVERTER ASSEMLBY PRESSURE REGULATING VALVE & CHARGING PUMP GROUP Item

aty.

1 2 3 4

2 1 2 2 2 1 1 1 1

5

6 7 8 9

10 11 12 13 14 15 16 17 18

AR

1 1 1 1 1 1 1 1

Part No

4611516 4611518 4611517 6902889 6902890 4611597 4611594 2031965 4611558 4611525 4611557 4611556 4611555 4611554 4611585 6600585 2104483 4611631

Description

Thrust Plate & Bearing Assembly Shaft 'Assembly Thrust Plate & Bearing Assembly Wavey Washer Seal Shaft Assembly Charging Pump Assy. (Incl. Items 1-6 & 10) o Ring Adapter Plug Coupling Retainer Gasket Sleeve Plate, Flange o Ring o Ring Snap Ring 86

10

1013

TRANSMISSION/CONVERTER ASSEMBLY PRESSURE REGULATING VALVE & CHARGING PUMP GROUP Item

Qty.

Part No

19 20 21 22 23 24 25 26 27 28

1 1 1 1 1 2 2 1 1 1

4611602 6902020 6902021 4611575 2116856 2031393 7392174 4620067 4620067 4611593

29 30 31 32 33 34

1 1 1 1 1 1

4611591 4611561 4611592 4611652 6901738 7380516

87

Description

Cup, Retainer Spring, Outer Spring, Inner Spool o Ring Lockwasher Bolt Plug Plug Regulator Valve Assy.(Incl. Items 18 - 22 & 26 - 33) Piston Spring Retainer Snap Ring Seal, Oil Gasket

-

-

10

I

_

1013

-'

l./

TRANSMISSION/CONVERTER ASSEMLBY PRESSURE REGULATING VALVE & CHARGING PUMP GROUP Item

35 36 37 38 39 40 41

Qty.

2 2 2 2 4 4 1

Part No

2031391 2031477 2031391 2031489 2031519 2031393 4611573

Description

Lockwasher Bolt Lockwasher Bolt Bolt Loc kwas her Regulator Valve & Charging Pump Assy.

(Incl. Items 7, 28 & 34 - 38)

-

-

88

10

1014

19

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53-

1_41 ~---42 ijj 1-43

51-.0 Q 50-

~47

I 52-n 48---!_« U '0--45 °-46

TRANSMISSION/CONVERTER ASSEMBLY CONTROL VALVE ASSEMBLY GROUP Item

Qty.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

1 1 1 1 1 1 1 1 1 1 4 1 2 2 2 2 2

89

Part No

4611620 4611619 4611620 6902599 6750674 4604077 4611648.

4611649 4611550 7397093 2033336 4611614 4613643 4611519 2031391 2031477 4611519

Description

Gasket Plate Gasket Plug o Ring Pin Spring, Outer Spring, Middle Spring, Inner Spool, Accumulator Screw Receptacle & Wire Assembly Roll-Pin Plug Lockwasher Bolt Plug

-

-

10

1014

19

~'~ ,I

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:/37 38

i:: .:.--39

54-1 -"'e55-;

53-1 52-U

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49

40

1-41 1-42 1-43 48-"'!-44 6-45 ~46

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24

25

\ 27 2&

28

47

TRANSMISSION/CONVERTER ASSEMBLY CONTROL VALVE ASSEMBLY GROUP Item

Qty.

18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34

1 3 1 3 3 1 5 5 5 5 5 4 2 5 8 8 1

Part No

4611520 4611617 4611615 2036814 2031369 4611616 4611528 4611524 2041342 4611507 4611506 4611508 4611509 4611500 6901213 2119064 2031475

Description

Plug Stud Cover Washer Nut Seal Solenoid Coil Solenoid Valve Assy.(Incl. Items 24 & 26-28) o Ring o Ring o Ring Bolt Bolt Bolt Plug o Ring Bolt 90

10

1014

19

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TRANSMISSION/CONVERTER ASSEMBLY CONTROL VALVE ASSEMBLY GROUP Item

aty.

35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51

12 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

91

Part No 2031391 4611519 6750182 4611612 4611504 4611610 4611611 4613642 4611611 4611610 4611504 6902617 6903524 4611653 4611653 6902599 6750674

Description

Lockwasher Plug o Ring Stop Ball Spool Assy. (Incl. Items 39 & 49) Spring Stop Spring Spool Assy. (Incl. Items 45 & 48) Ball o Ring Plug Roll-pin .

Roll-pin Plug o Ring

-

-

<i>TRfIIANi

10

1014

19

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55-1

54-1

53-1 52-U

51-0 Q 50-

TRANSMISSION/CONVERTER ASSEMBLY CONTROL VALVE ASSEMBLY GROUP Part No

Item

Qty.

52 53 54 55 56 57

1 1 1 1 1 1

4604077 4611648 4611649 4611550 7397093 4611650

58 59

4 1

4611519 4611618

Description

Pin Spring, Outer Spring, Middle Spring, Inner Spool Valve ABsy. (Incl. Items 4-10, 13, 14, 17, 18 & 36-58) Plug Plug

-

-

92

~

O&K ~ROJAN

1~ (0) 2",'til

10

1015

o

/

16

12

15

14

I

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• -',i~9 TRANSMISSION/CONVERTER ASSEMBLY CONTROL VALVE HOUSING ASSEMBLY Item

aty.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

1 1 1 1 1 1 1 1 1 1 1 1 1 1 3 3 2

93

Part No

6903524 6902617 4611526 4611527 4611526 4611621 6902599 6750674 4611609 6903451 6903215 4611646 4611527 4611608 6902617 6903524 4611607

..

Description

Plug o Ring Spool Spring Spool Gasket Plug o Ring Spool Assy. (Incl. Item 10) Plug Spring Valve Housing Assy.(Incl. Items 1-5 & 14-17) Spring Spool o Ring Plug Spool

1"

10

2,,@

1015

o

l~ 4,,~

5'~ 1 I

"

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, I I

/

12

1

.1

TRANSMISSION/CONVERTER ASSEMBLY CONTROL VALVE HOUSING ASSEMBLY Item

Qty.

18 19

1 2

Part No

6903210 6953587

Description

Stop Bolt -

-

94

10

1016

'\'

3

TRANSMISSION/CONVERTER ASSEMBLY BACKING PLATE/RING GEAR GROUP Item

Qty.

1 2 3 4 5 6

1 1 24 72 24 1

Part No

Description

Ring Gear Kit (Inc1s. Items 3-5) Plate, Backing Stud Washer, Belleville Nut Bag & Tag Assy . (Incl. Items 3, 4, & 5)

6902983 6901398 6902611 6901393 6901971 6902865

-

.";

-

95

11

0000

6737

STEER HYDRAULIC SYSTEM (THRU SiN T16-4650) Item

1 2 3 4 5 5A 6 7 8 9 9A 9B 9C 10 11 12

Qty.

4 4 4 1 1

-1 1 1 1 1 1

-3

Part No

REF 4165089 6220072 4155509 4602910 7382474 REF REF REF 4610612 4610930 4610933 4610934 1108009 REF 7121024

Description

Cylinder, Steer (See Group 110001) Pin (For Bearing, Seals See Group 010001) Bolt (MIOxl00) Locknut (MIO) Valve, Steer Kit Valve Assembly (See Group 324002) Valve, Cooler Relief (See Group 324000B) Steer Column ABsy. (See Group 110005) Steering Wheel & Hub Kit (Thru SiN T16-4570) (See Group 110004 for Higher SIN) Steering Wheel Assembly Ring, Locking Horn Button Knob Hand (Thru SiN T16-4570) (See Gr. 110004) Orbitrol (See Group 110003) Bolt (Max25) 96

11

<i>TROJAN

0000

6737

.

Item

Qty.

13 14 15 16 17 IS 19 20 21 22 23 24 25 26 27 28 29

AR

97

1 2 4 2 2 1 1 1 1 9 2 4 3 3 2 1

Part No

1500005 4614192 712114S 150000S 1572075 1251066 4614190 4606726 4610925 4610506 1633718 1633714 1633755 1640737 1636750 1636812 1634534

STEER HYDRAULIC SYSTEM (THRU SIN T16-4650) Description

Washer (MS) Bracket Assembly Bolt (MlOx30) Washer (MlO.5) Lockwasher (AlO) Nut (MlO) U-Bo1t Test Port Hose, Test Fitting, Pressure Check Adapter Adapter Adapter Elbow Tee Tee Reducer

-

-

<i>TAOIAII

11

0000

6737

STEER HYDRAULIC SYSTEM (THRU SiN T16-4650) Item

30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46

Qty.

1 '1 1 1 1 1 1 1 1 1 1 1 2 1 1 2 AR

Part No

1640759 ·4618213 4618212 4608572 4617776 4608574 4608575 4608576 4608440 4608578 4608579 4608838 4154629 4609250 4609251 4609251 2055352

Description

Elbow Hose Assembly Hose Assembly Hose Assembly Hose Assembly Hose Assembly Hose Assembly Hose Assembly Hose Assembly Hose Assembly Hose Assembly Hose Assembly Bolt (M10x65) Clamp Assembly Plate Plate Sta-Strap (NI)

-

-

98

4iPTROJAN

37

21

-===--

'~t'----7'7';': 1'3_ _ _ _--'

'~

99

===

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4iPTROIAN

11 STEER HYDRAULIC SYSTEM (S/N T16-4651 & Higher)

Item

1 2 3 4 5 6 6A 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42

Qty

-

-2 --1 1 -1 1 1 2 2 2 2 4 1 1 1 3 1 1 1 4 1 1 2 9 2 3 2 1 2 3 3 2 4 1 3 3 3 1 6

Part No

REF REF 3300008 REF REF 4602910 7382474 REF 4619717 4614192 4614190 1251066 7121148 1572075 4608576 1633755 4606726 4610925 4610506 1636750 4609269 4619263 4619262 4605090 4619716 4619261 1633714 1633718 1640737· 1640767 1640759 1634534 1636802 1500005 7121024 4154629 1500008 2032867 2032869 4603348 2031617 4605062 2055352

0000

-

Description

Cylinder, Steer (See Group 110001) Valve, Priority (See Group 324000) Grease Fitting Steer Column (See Group 110005) Steering Wheel/Hub Kit (See Group 110004) Valve Assembly Service Kit Servostat Assy.(Orbitrol) (See Group 110003) Hose Assembly Bracket Clamp Nut Bolt Lockwasher Hose Assembly Adapter Fitting, Pressure Check Hose, Test Fitting, Pressure Check Tee Hose Assembly Hose Assembly Hose Assembly Hose Assembly Hose Assembly Hose Assembly Adapter Adapter Elbow Fitting Elbow Reducer Tee Washer Bolt Bolt Washer Clamp Clamp Washer Nut Plug Sta-Strap (NI) -

100

11

0001

o o

STEER CYLINDER ASSEMBLY (Thru SIN T16-4610) Item

Qty.

A

1 1 1 1 1 1 1 1 2 1 8 8 1 1 1 1 1

B 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 101

Part No

4184701 4611467 4187055 4178321 4187058 4171893 4155667 4156227 0040469* 0042317* 4154600 1500065 0042427* 4149343* 4149302* 4149009* 4149142

Description

Cylinder Assy., Steer Service Kit (Items *) Body Assembly Stuffing Box Rod Assembly Piston Locknut Snap Ring Guide Ring Guide Ring Bolt Washer Bearing Set o Ring Seal Back-up Ring Seal Assembly

-

-

11

0001

4

o

o

STEER CYLINDER ASSEMBLY (Thru SIN T16-4610) Item

16 17

Qty.

1

1

Part No

0042469* 0040687*

DesCription

Seal Wiper -

-

102

11

0001

7.

l

6831

STEER CYLINDER ASSEMLBY (SIN T16-4611 & HIGHER) Item

Qty.

A

1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1

B 1* 2 3* 4* 5* 6* 7 8 9* 10 11 12* 13* 14* 15* 16* 103

Part No

4615377 4618766 4618935 4618942 4619032 4619033 4619037 4618943 4619027 4619028 4618944 4618938 4619029 4619034 4619031 4619035 4619030 4619036

Description

Cylinder Assembly Seal Service Kit (Incl. Items *) Plug, Nylon Locknut Wiper Seal, U-Cup Wear Ring Wear Ring Body Assembly Rod Assembly Seal, Piston Piston Stuffing Box Seal o Ring Back-up Ring o Ring o Ring

-

-

110002

4

PUMP ASSEMBLY (STEER HYDRAULIC) Item

Qty.

A

1 1 1 1 1 4 4 1 2 2 2 8 1

1 2 3 4 5 6 7 8 9 10 11 12

Part No

4608004 4610966 4610967 4610968 4610969 4610951 2031572 4610970 4610971 4610972 4610973 4610974 4610956

Description

Pump Assembly Housing, Shaft End Housing, Port End Housing, Gear Gear Shaft Set Washer Bolt Seal, Lip Plate, Thrust Seal, Channel Seal, Sq Pin, Dowel Plug (NI) (For CW Rotation)

-

-

104

11

0003

SERVOSTAT ASSEMBLY (ORBITROL) Item

Qty.

A

1 1 1 1 7 1 1 1 4 1 1 1 1 1 1 1 1

B C 0 1

2 3 4 5 6 7 8 10 11 12 15 16 105

Part No

4606533 4611691 4611692 4611689 4611678 4606174 4611686 4606460 4606201 4611693 4606203 4606204 4611690 4606207 4606208 4606211 4606212

Description

Servostat Assembly Seal Kit (Items *) Pump Assy. (Items 1 - 8) Housing Assy. (Items 5 - 46) Bolt Cover Spacer Shim Kit o Ring* Rotor Set Cover Shaft Assy., Universal (Inc1s. Item 41) Housing (IncIse Spool) o Ring* Plug Poppet Sea1*

-

-

11

0003

.

SERVaSTAT ASSEMBLY (aRBITRaL) Item

17 18 19 20 21 23 24 25 26 27 28 _29 30 31 32 33

Qty.

1 1 1 1 1 1 4 -2 2 2 2 2 2 1 2 2

Part No

4606213 4611679 4606215 4611685 4610048 4606218 4606219 4606220 4606221 4606222 4606223 4606224 4606225 4611682 4606227 4606228

Description

Washer Spring Guide Plug a Ring* Plug a Ring* a Ring* Poppet Seal* Washer Plug Spring Plug Seat (Change Jointly w/Item 33) Piston (Change Jointly w/Item 32)

-

-

106

11

0003

SERVOSTAT ASSEMBLY (ORBITROL) Item

Qty.

34 35 36 37 38 39 40 41 42 43 44 45 46

2 1 4 2 1 1 1

1

1 2 2 1

Part No

4606230 4611687 4611684 4611680 4611688 4606235 4612661

NSS 4606238 4611676 4611683 4611677 4611681

..

Description

Plug Bushing Spring, Centering Spacer Holder, Spring Coupling Sleeve, Drive Pin (Order Item 8) Bearing, Needle Shim Kit Back-up Ring o Ring Flange

-

-

107

11

0004

STEERING WHEEL & HUB KIT (S/N T16-4571 & HIGHER) Item

Qty.

Part No

Description

-

1 2 3

-

-1

REF REF 4613370

4 5 6 7 8 9 10 11

1 1 1 2 1 1 1 1

4610934 4610933 4618105 4618104 4618103 4618102 4618106 4618107

Column Assy. (See Group 110005) Orbitro1 Assy. (See Group 10003) Steering Wheel & Hub Kit (Inc1s. Items 4, 5, 10 & 11) Horn Button Assembly Locking Knob Nut (3/8 - 16) Lockwasher (3/8) Nut (7/8 - 20) Bracket Stop Steering Wheel Spinner Knob Kit

-

-

108

11

0005

1

8

~'0

i

6918

STEER COLUMN ASSEMBLY Item

A 1 2 3 4 5 6 7 8 9 10

*

21 22 23 24 25 26 109

Part No

Qty.

1 1 1 1 1 1 1 1 1 2 1

--3 ---1 1 1

4610476 4618098 4618097 4621924 4618101 4618082 4618081 4618079 4618103 4618104 46i8105

NSS 4618099

NSS NSS 4618093 4618084 4618085

Description

Steer Column Assembly Cover Cover, Upper Column Kit Cover, Lower Housing & Plate Assembly Spring Cover Nut Lockwasher Nut Items 11-20, Order Item 3 Spring Shaft Assembly (Order Item 3) Housing (Order Item 3) Roll Pin Pawl Roll Pin

-

-

11

0005

1

8

~10

t~

6918

STEER COLUMN ASSEMBLY Item

aty.

27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42

2 2 1 1 1

---2 2 -1 1 1

Part No

4618088 4618087 4618086 4618090 4618083 NSS NSS NSS NSS NSS 4618091 4618092 NSS 4618096 4618094 4618095

Description

Spacer Screw Washer Snap Ring Brush Assembly, Horn Snap Ring (Order Item 3) Bearing Assembly (Order Item 3) Washer (Order Item 3) Pin (Order Item 3) Screw (Order Item 3) Spring Pin Pin (Order Item 3) Knob Rod Rod & Plate Assembly

-

-

110

12

0000

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, I'

.

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/

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1

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.

m ~:

:1

./ II

il ':

I!

.

'-"\-,'1 '1

i!

Ii

/ ' ~.-.'i. !l )"-' ' ,.._.--ll'-' 4.

UNIVERSAL JOINTS INSTALLATION Item

1 2 3 4 5 6 7 8

Part No

Qty.

--

REF REF REF

16

2032181

2 4 2 4

7120575 1547016 4155710

2032154

Description

Universal Joint (See Group 120100) Universal Joint (See G:t!oup 120200) Universal Joint (See Group 120300) Bolt (1/2 - 20x2) (Torque to 122 Nm) Bolt (Ml6 x 60)' (Torque to 250 Nm) Washer (Ml6) Locknut (Ml6) Bolt (7/16 - 20xl) (Torque to 79 Nm)

-

-

111

J!

~IAOIAN

. 1

12 0100

10

UNIVERSAL JOINT ASSEMBLY (PILLOW BLOCK TO FRONT AXLE) Item A

1 2 3 4 5 6 7 8 9 10

Qty.

1 1 1 1 1 1 1 1 1 1 1 1 1 44

Part

4607442 4616251 4610273 4620611 4610267 4620606 4610267 4620603 4608834 4610260 4610259 .4610262 4610261 2032155 2031392

No

Description

Universal Joint ABsy. (Rockwell) Universal Joint ABsy. (N. America) Cross &. Bearing Kit (ROckwell) Cross & Bearing Kit (N. America) Yoke (Rockwell) Yoke (N. America) Yoke (Rockwell) Yoke (N. America) Pillow Block Set Screw Nut Locknut Washer Bolt (7/16-20 x 1-1/4) Lockwasher (7/16)

-

-

112

12

0200

8· 3

7

UNIVERSAL JOINT ASSEMBLY (TRANSMISSION TO PILLOW BLOCK) Item

Qty.

A

1 1 1 1 1 1 1 1 1 1 1 1 1 12 12

1 2 3 4 5 6 7 8

113

Part No

4607443 4616460 4610274 4620610 4610272 4620611 4610268 4620605 4610282 4620604 4610264 4620608 2030225 2033155 2031392

Description

Universal Joint Assy. (Rockwell) Universal Joint Assy. (N. America) Cross & Bearing Assy. (Rockwell) (Slip Yoke) Cross &. Bearing Assy. (N. America) (Slip Yoke) Cross & Bearing Assy. (Rockwell) (Tube Yoke) Cross & Bearing Assy.(N. America) (Tube Yoke) Slip Yoke (Rockwell) Slip Yoke (N. America) .Yoke (Rockwell) Yoke (N. America) Seal (Rockwell) Dust Cover (N.America) Lube Fitting Bolt (7/16-20 x 1-1/8) Lockwasher (7/16-20) -

~iROUUI

12

0300

1

6

UNIVERSAL JOINT ASSEMBLY (TRANSMISSION TO REAR AXLE) Item

Qty.

A

1 1 2 2 1 1 1 1 1 1 1 16 16

1 '2 3 4 5 6 7

Part No

4607444 4616255 4610275 4620609 4610269 4620602 4610271 4620607 4610264 4620608 2030225 2032182 2031393

Description

Universal Joint Assembly (Rockwell) Universal Joint Assy. (N. America) Cross & Bearing Assy. (Rockwell) Cross & Beariung Assy. (N. America) Yoke (Rockwell) Yoke (N. America) Yoke (Rockwell) Yoke (N. America) Seal (Rockwell Dust Cover (N. America) Lube Fitting Bolt (1/2-20 x57) Lockwasher (1/2)

-

-

114

14 TO LOCATION

TERM

COLOR CODE

A B C 0 E F G H

OK. GREEN BLUE/BLACK BLUE/RED LT. BLUE GREEN/BLACK GREEN/YELLOW GREEN/RED GREEN/BLACK GREEN/RED GREEN/YELLOW BROWN RED/BLACK RED/YELLOW BLACK

J K L lot N

0 P R S T -U

RED RED/GREEN LT. GREEN LT. GREEN LT. GREEN

0000

GROUND BLOCK "'5 BLOCK NEUTRAL RELAY 85 CLUTCH RELAY 81A TRANS. BLOCK 1 TRANS. BLOCK 4 TRANS. BLOCK 2 TRANS. BLOCK 1 TRANS. BLOCK 3 TRANS. BLOCK 4 HORN RELAY 88 .,.10 BLOCK .,.9 BLOCK BREAKER .,.4 FLASHER L FLASHER X RELAY-S "'87 RELAY2.,.85 RELAY 2 .,.SO

9

---8 /tI..~ 7 IV 6

11

~ TO TRANSMISSION

6757 TRANSMISSION CONTROLS ELECTRIC SHIFT, SIGNAL LIGHT SWITCH & HORN WIRING

* Item

Qty.

Part No

DeSCription

1 1 2 1 3 4 2 4 5 6' 2 7 2 8 3 9 3 10* 1 11* 1 12* 1 12A* 1 12B* 1 12C* 1 12D* 13 115

Assy. (See Group 140100) 4611326 4611327 7121148 1500008 4608201 4190419 7121120 1572069 4160336 4610824 4606697 4604981 4604979 4606699 4604960

Plate Assembly, Slide Plate Assembly, Mount Bolt (MIOx35) Washer (MIO) Knob Washer (5/16) Bolt (M6x16) Lockwasher (M6) Connector Wire Harness Assy. - Red Seal Kit Clamp Receptacle Seal Pin

<i>1IROIAN TERM

COLOR CODE

TO LOCATION

A B C 0 E F

OK. GREEN BLUE/BLACK BLUE/RED LT. BLUE GREEN/BLACK GREEN/YELLOW GREEN/RED GREEN/BLACK GREEN/RED GREEN/YELLOW BROWN RED/BLACK RED/YELLOW BLACK RED RED/GREEN LT. GREEN LT. GREEN LT. GREEN

GROUND BLOCK .,.5 BLOCK NEUTRAL RELAY 85 CLUTCH RELAY 87A TRANS. BLOCK 1 TRANS. BLOCK 4 TRANS. BLOCK 2 TRANS. BLOCK 1 TRANS. BLOCK 3 TRANS. BLOCK 4 HORN RELAY 88 .,.10 BLOCK .,.8 BLOCK BREAKER .,..

G H

J K L M N

0 P R S T

'u

140000

....,.....9

'---8

/.~ 7 IV 6

FLASHER L FLASHER X RELAY-3.,.87 RELAY2 "'88 RELAY 2 "'30

1

~ TO TRANSMISSION

6757

TRANSMISSION CONTROLS ELECTRIC SHIFT, SIGNAL LIGHT, & HORN WIRING (*USE THRU SIN T16-4610) Item

12*

Qty.

Part No

Description

Pin and Location 120-2 120-3 120-,4 120-5 120-6 120-7 120-8 120-9 120-10 120-11 120-13 120-14 120-15

.

Wire Color Lt. B1ut Green/Black Green/Red Green/Yellow Blue/Black Black Blue/Red Lt. Green Red/Green Blue/White Red/Yellow Red Red/Black

-

-

116

140000 COLOR CODE

TERM A B C 0 E F G H

J K L M N 0

P R S T U

OK. GREEN BLUE/BLACK BLUE/RED LT. BLUE GREEN/BLACK GREEN/YELLOW GREEN/RED GREEN/BLACK GREEN/RED GREEN/YELLOW BROWN RED/BLACK RED/YELLOW BLACK RED RED/GREEN LT. GREEN LT. GREEN LT. GREEN

TO LOCATION GROUND BLOCK #5 BLOCK NEUTRAL RELAY 85 CLUTCH RELAY 87A TRANS. BLOCK 1 TRANS. BLOCK 4 TRANS. BLOCK 2 TRANS. BLOCK 1 TRANS. BLOCK 3 TRANS. BLOCK 4 HORN RELAY 88 +10 BLOCK #9 BLOCK BREAKER +4 FLASHER L FLASHER X RELAY" +87 RELAY2 +88

--8

.....,.;~~

7

IV 6

RELAY 2 +'0

11

~ TO TRANSMISSION

6757 ELECTRIC Item

Qty.

13* 13A* 13B

1 1 6

Part No

4606983 4606984 4606983

TRANSMISSION CONTROLS SIGNAL LIGHT SWITCH, & HORN WIRING (*USE THRU SiN T16-4510)

SHI~T,

Description

Connector Seal, Shrink Pin, Socket Pin & Location 13B-l 13B-2 13B-3 13B-4 13B-5 13B-6

14* 15* 15A*

117

1 1 1

4610805 4610848 4610849

Wire Harness Assy.

Plug Seal Clamp

Wire Color Green/Black Green/Yellow Green/Red Dk. Green Blue/Black Blue/White

-

- Red -

140000

<i>iNOUUI TERM A B C 0 E F G H

J K L M N

0 P R S T ·U

COLOR CODE OK. GREEN BLUE/BLACK BLUE/REO

TO LOCATION GROUND BLOCK

"'5 BLOCK NEUTRAL RELAY 85 CLUTCH RELAY 87A LT. BLUE TRANS. BLOCK 1 GREEN/BLACK GREEN/YELLOW TRANS. BLOCK 4 TRANS. BLOCK 2 GREEN/REO TRANS. BLOCK 1 GREEN/BLACK TRANS. BLOCK 3 GREEN/REO GREEN/YELLOW TRANS. BLOCK 4 HORN RELAY 88 SROWN .. ,0 BLOCK REO/BLACK .. 9 BLOCK REO/YELLOW BREAKER .. 4 BLACK FLASHER L REO FLASHER X REO/GREEN RELAy·a #87 LT. GREEN RELAY2 .. as LT. GREEN RELAY 2 #so LT. GREEN

9

---8

/ 7

...."""

IV 6

11

~---

~

TO TRANSMISSION

TRANSMISSION CONTROLS ELECTRIC SHIFT, SIGNAL LIGHT SWITCH & HORN WIRING (*USE THRU SIN T16-4510) Item

Qty.

Part No

15*

.

Description J"oca,1;.J.on

A B C 0

16* l6A* l6B* l6C*

17*

1 1 6 1

2

4606982 4606987 4604960 4606984

1251006

E F Receptacle Seal Pin Seal, Shrink Pin Location l6B-l l6B-2 l6B-3 l6B-4 l6B-5 l6B-6 Nut

w~re

l,.;oJ..or

Blue/Black Green/Red· Green/Yellow Green/Black Blue/White Ok Green

Wire Color Green/Black Green/Yellow Green/Red Ok. Green Blue/Black Blue/White

-

-

118 .

<e>"iROJAN

14 0100

16

.,

TRANSMISSION/SIGNAL LIGHT SWITCH Item

Qty.

A

1

1.

2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 119

1 1 1 1 1 1 2 1 1 1 1 1 1 1 2

1 4

Part No

4611426 4618510 4603469 4610401 4610402 4610403 4610404 4610403 4610405 4610406 4610407 4610408 4610409 4610410 4610411 4610412 4609794 4610413 4610414

Description

Switch Assy~ w/Harness (Thru SIN T16-4610) Switch Assy. w/Harness (S/N T16-4611 & Higher) Switch Assembly Knob Assy. Light & Turn Signal Lever Assy. F-R Control (Incl. Item 4) Knob Lever Assy.,Speed Control (Incl. Item 6) Knob Pin, Roll Spring Ball Pin, Lock Snap Ring Bulb, 3W Lens, Hazard Pilot Seal Screw Cover c,.._ ..... ... ~

160001

10

~

9-~

a-~I

6

7

~ I t 5 6

~.~

5

~ I

7

t ~.~

6743

~.

BRAKE" SYSTEM GROUP FRONT BRAKE LINE GROUP Item

Qty.

1 2 3

1 1 1 1 1 1 4 4 2 1 1 1 2 4 4

4 5 6 7 8 9 10 11 12 13

Parr No 1636714 4618210 4610197 4614407 4610198 4614408 1630009 1629009 1633717 2032829 1500008 7121229 4610196 4605714 1547017

Description Tee Hose Assy. (See Group 160002) Brake Line, RH Front (Thru SIN T16-4600) Brake Line, RH Front (SIN T16-4601 & Higher) Brake Line, LH Front (Thru SiN T16-4600) Brake Line, LH Front (SIN T16-4601 & Higher) Ferrule Nut, Union Adapter Clamp Washer (MlO.5) Bolt (MlOx20) Guard, Brake line Bolt (M12x20) Washer (M12)

120

160002

TO FRONT AXLE

TO REAR AXLE

TQ MULTIFUNCTION VALVE (F -PORT) TO MULTIFUNCTION VALVE (j(-PORT)

t

6746

BRAKE SYSTEM GROUP CONTROL DISTRIBUTION GROUP Item

atY.

1

1

2

1

3

AR AR·

4

5

2

6 7

AR AR AR

8 9 10 11 12 13 14 15 16 17 121

1 1 1 5 1 1 2

Part No

4618209 4618210 1500005 1251065 4605086 7120610 1500008 1251066 4610199 4610925 4606726 4608858 4608860 4618214 4608 1 RE

54610

Description

Hose Assy. (See Group 160004) Hose Assy. (See Group 160001) Washer (M8) Nut (M8) Shuttle Valve Bolt (MI0xl00) Washer (MI0.S) Nut (MI0) Fitting, Test Hose Assy., Test Fitting, Test Hose Assembly Hose Assy.(Also see Group 160001) Hose Assembly Hose Assembly Treadle Valve (See Group 160009) Bolt (M8x30)

<i>TAOIAN .

160002

TO FRONT AXLE TO MULTIFUNCTION

VAL:VE (F - PORT) TO MULTIFUNCTION

VALVE (j?-PORT)

t ___

6746

BRAKE SYSTEM GROUP CONTROL DISTRIBUTION GROUP Item

18 19 20 21 22 23 24 25 26 27 28 30

Qty.

2 AR

2 1 1 ·AR AR AR AR

2 1 1

Part No

4608853 1633717 4608866 4609023 4606035 1636787 1640798 4605014 1636826 4167288 2033092 4618216

Description

Hose Assy. (Also See Group 160003) Adapter Fitting,. Test Adapter Plug Tee Elbow Adapter Tee Reducer Adapter Hose Assembly

-

-

122

~IROJAN 0 7Jf=R [~II

160003 13

r===~====~==~~~a

.6~~22

23

+ l------OOJ 29--===~ 18 32 24 \ 30

g

TO L£FT

~

r::J:fL£

(LOW£R) <1-

~

27

\

TO PARK

t

CALIP£RS<I

t

4

~5 ~-24 r-t i

23~1

~ 31 t 34 a

~vGaI\ 3

F

•

3y~

g35

36/E

1'26

5

_

0Y "'a v.--15

16

~ t 10

~~'9

21~":=17 --, '39

19

'-38

6

O=======t~

30 ~8

37

a

~

-23

\

17 ...1- 39

20-

~----oo-~

/

0

.0.-38

4 IN

I t

1

-18

--~ K'j ®-, 1'\ 31

'"

22

fi-38

I

=-@-cCP-d8

1-·1~:, @..

2

L-_ _ _ _ _ _~

~ ~!!IkJ~~

t

~tf~.i.

~

~PPER)

25

33

~

33

I

I>.

I

L£rT

TR£AOL£ VALV£ (LOW£R)

TO LEFT

TR£ADL£ VALVE

t

-t:gJ-§CI=::;:

31-~

23"

~-£> TO

/28

16

-15

~

12

,39

~-17 I

19-:

6747

BRAKE SYSTEM GROUP FLOW DISTRIBUTION GROUP Item

1 2 3 4 5 6 7 8 9 10 lOA 11 12 13 14 15

123

Qty.

-

AR AR

1 AR

-

1 2

-1 1 --2

Part No

REF 7120610 150000-8 4618211 1251066 REF 2100911 2044343 REF 2046958 2036815 REF REF REF REF 4606157

Description

Valve ABsy.(See Group 160005) Bolt (MIOxl00) Washer (MIO.5) Hos!9 ABsy. (Also See Group 160004) Nut (MIO) Pump ABsy. (See Group 160006) Gasket Bolt (3/8-14xl 1/4) Filter ABsy. (See Group 160007) Clamp Washer Hydraulic Tank (See Group 320500) Tube ABsy. (See Group 32400B) Hose ABsy. (See Group 160002) Manifold ABsy. (See Group 320500) Accumulator, Hydraulic

-

-

~TROIAN

160003

r===~====~==~~--8

07~[~11

23

'8!------oo l

29--"'"

1

18I

32

t

L-_ _ _ _ _-..

33

~

f 3?

""n ! ill

~-38

23

34

[;;~ ~!¢J~f-

t

-18

~I~:, ~~ ~otn~ @

23",

~(Hi QI 2

LEFT TREADL£ VALVE (LOWER)

I>-Y-~-25--r---;-\----O---

33

\

~-l> TO

I

TO LEFT TRE:ADLE \tALVE' (j.;PPER)

24 \ 30 ~

31-~ 27

~28

~~~'W·~~-22

0

TO L£FT TREADL£ \!4l.VE (LOWER) <1-

13

Y

•

31

3y~

36 U \54/

r ,\

26

-38

20-0 16~J ~

0_

__ 17 -39

L...,"':"'-19

21~-17 cot:I, ' \--19

39

I

IN

0

-15

I

-23 t38a::====~t=:' 16

U-15

~

12

,39

~-17 , I

19-~

6747

BRAKE SYSTEM GROUP FLOW DISTRIBUTION GROUP Item

16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

Qty.

2 AR

-

AR

1 1 1 2 1 1 1 1 1 AR

1 AR AR

Part No

4606162 1721139 REF 1251065 4606158 4606163 4608850 4608847 4608442 4608848 4608838 4608846 4608838 1633911 4605673 1634534 4605014

Description

Bracket Assembly Bolt (M8x20) Hose Assy.(See Group 160002) Nut (M8) Accumulator, Hydraulic Bracket Assembly Hose Assembly Hose Assembly Hose Assembly Hose Assembly Hose Assembly Hose Assembly (Thru SIN T16-4600) Hose Assy. (SIN & T16-4601 & Higher) Adapter Adapter Reducer Adapter

-

-

124

160003 13

~-I> TO

LEFT

TREADLE VALVE

(LOWER)

23"

<lj

g-27 6747

BRAKE SYSTEM GROUP FLOW DISTRIBUTION GROUP

. Item 32 33 34 35 36 37 38 39

Qty. AR

2 AR AR AR

1 AR AR

Part .No

1636826 4606743 1640798 1636787 1634540 1640737 1633866 1500005

Description

Tee, Swivel Adapter Elbow Tee, Swivel Reducer Elbow Adapter Washer (M8)

-

-

125

160004

~~ 1;;::==::::0 10 ~\

,

I

11 12

{~

~;&' .~

r

12

17

11

.(J0 :::::::====:l-t> VALVE TO MULTI-FUNCTION Q<-PORT)

6745

. BRAKE SYSTEM GROUP REAR BRAKE LINE GROUP Item

Qty.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 14A 15 16 17

1 1 1 1 1 2 1 1 1 1 4 4 2 1 1 8 1 1

Part No

4618209 4609052 4608859 4618211 1640729 4606733 1636819 4609253 4609254 1636714 1630009 1620009 1633717 4607484 4611439 4155048 4609126 4609127

Description

Hose Assy. (See Group 160002) Hose Assembly Hose Assembly Hose Assy. (See Group 160003) Elbow Adapter Tee Brake Line, LH Brake Line, RH Tee Ferrule Nut Adapter Disc ,Parking Brake (See Gr.160008 for Caliper) Spacer Bolt (Ml4x35) Guard, RH Brake Line Guard, LH Brake Line 126

16

~..;;::==::o::: ~\ 10

~.

11

t

0004

1..,..2-c:::v

t'

.fliJ 11 12

::::====::;;'-1> VALVE" TO MULTI-FUNCTION (K-PORT)

6745

-

Item

IS 19

Qty.

7 7

Part

1500005 7121139

No

BRAKE SYSTEM GROUP REAR BRAKE LINE GROUP Description

Washer (MS)

Bolt (MSx20) -

-

127

~TROJAN

160005

g gT ,

3

o o

o

,~

0

r. ~!

~

5

@

4 )-

2

I

h r-'

0

!-

VALVE ASSEMBLY MULTI-FUNCTION Item

Qty.

A 1 2 3 3A 4 4A 5 6

1 1 3 1 1 1 1 1 2

Part No 4606721 4606706 4606722 4060723 6956046 4606724 4617581 4606725 4606726

Description

Valve Assembly Housing .

Cartridge, Check Valve Cartridge, Relief Valve (Brake Pump) Seal Kit Cartridge, Press Reducer/Relief Valve(Servo) Seal Kit Solenoid Valve Fitting, Pressure Check

-

128

16

0006

3

!

4

7

BRAKE PUMP ASSEMBLY Item

Qty.

A

1 1 4 4 1 1 1

Part No

1 2 3 4 5* 6 7 8 9* 10* 11 12 13

2 1 1 1 1 1 1

4603353 4609951 4609935 4609936 4609937 4609938 4609939 4609940 4609941 4609942 4609943 4609944 4609946 4609947 4609948

16*

1

4609945

B

129

I

Description

Pump Assy., Brake Seal Kit (Incl. Items *) Bolt Washer Cover Plug Gasket Plate, Thrust Pin, Dowel Plate, Wear Spacer Seal Gear Gear, Drive Body Spacer

-

-

160007

IN

1

6928

FILTER ASSEMBLY (SERVO) Item

Qty.

A B 1

1 1 1 1 1 1 1 1 1 1

2

3 4 5 6 7

Part No

4610447 4618483 4611011 4610946 4618456 4618455 4610944 4608660 4610945 4618457

Description

Filter Assembly Seal Kit (Item 3 Not Included) Sender, Electrical Valve Assy., By Pass o Ring Back-up Ring Head Assy.(Incls. Items 1 & 2) Element Body Bushing

-

-

130

16

<i>TAOIAN

0008

BRAKE CALIPER ASSEMBLY (TWO PER MACHINE SERVICES ONE) Item

A B 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 131

Qty.

1 1 1 1 1 1 5 1 1.

4 4 1

1 1 1 2 2

Part No

4606717 4610355 4610356 4610935 4610936 4610937 4610938 4610939 4610940 4611280 4611279 2030224 4611031 4610942 4610943 1547017 4154637

Description

Caliper Assembly Seal Kit Lining Kit Piston Piston Rod, Push Spring Nut Set-Screw Bolt Lockwasher Grease Fitting Mount Assembly Connector (NI) Bleeder Screw (NI) Washer (Ml2) (NI) Mounting Bolt (M12x45) (NI) Mounting

.

."

-

160009

1a-~

0 -11 9

8-~_ ;;:.>:...-§

~-7. ~.

~-6

B-5

9-

2

~-3

1-

18--=:

) ,/

./

BRAKE PEDAL ASSEMBLY

Item

A B 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

Qty.

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

Part No

4603442 4617161 4617162 4617163 1251083 7121025 4617164 4617165 4617166 4617167 3142001 4617168 4617169 1251006 4617170 4617174 4617184

Description

Brake Pedal Assembly Pedal Assy.(Incls. Items 1-11,13 & 14) Plate Assembly Bushing Nut Bolt Piston Boot Actuator Actuator Snap Ring Spacer Pedal Nut Pin Cover, Pedal Bolt

-

-

132

160009

10-~

a-~_ '-X..-Q

0 -11

9

~-1. r®\. ~-6

B-S Q-2

~-3

1-

) ./

/

21

-~

/ /

J...-/

BRAKE PEDAL ASSEMBLY Item

16 17 18 19 20 21 22 23 24 25

Qty.

4 1 1

-1

1 1 1 1

Part No

0593057 4617179 4617175 REF REF 0004030 4617178 4617181 2162063 0771016

Description

.

Bolt Seal .Washer Seat, Spring Spring Ball Valve Assy.(Inc1s. Items 22-25) Snap Ring o Ring Plug

-

-

133

~

w

U'I

WIRE COLOR CODE

a

11 Ok " It BI BIt G Gn Pk Gn It Gn

o

Pk R T II Y

BBlt alBIt alkOl altGn

alu

altll aIR

alN

Pk alII It alII

BIY

BN GR GN GnOlt Lt Gnalk GnR Gnll

Cnr OBIt 01/ PN ROI R"lk RGn RN RY WDI WDlk IIGn WR YBlk YR YW

~a1

Brown Blue Park Blue light Blue 'lick Gr.y Green

Dark Creen Light Green Or.nge Pink Red Tan Whit.

Yellow

arown/alack Blu./Black Black/Blue alack/Green Black/Red BlaCk/White Blue/Red Blue/White Dart Blue/Whlte light Blue/WhIt. aluetr.llo" Brown/Whlt.

Gr.y/Red Gray/White Green/alack Light Green/Bloct Green/Red Green/White Greentrell ow Or.nge/Olack Or.nge/llhf te Purplell/hl te Red/alue Red/Blact Red/Green Red/White Rod/Yellow IIhlte/Blue IIhl te/alack IIh Ito /Green White/Red Yellow/Black Yellow/Red Yellow/White

-55 -54

I

I B

6763

~TRII.IAN

170000

BATTERY & WIRING (THRU MACHINE SiN T16-4540) Item

1 >-

2 3 4 5 6 7 8 9 10 11 12 13 14 15 15A 16 17 18 19 20 21 22 23 24 25 26 26A 26B 26C 260 26E 27 28

Qty

-

Part No

Description

1 1 1 1 1 1 2 1 1 1 1 1 1 3 1 1 1

REF REF 2114721 2114722 2110152 4604942 4604943 2033412 2102881 4604814 4606434 2033038 4604813 4608917 4607155 4604812 4610658 4611118 4607192 REF

1 1 1 1 1 1 6 4 1

REF REF 4608918 4608962 2113880 4606869 4604976 4606697 4604981 4604960 4604985 REF 4610806

Relays & Circuit Breakers (R's & B's See Group 170001) Battery Assy.(See Group 170004) Alternator (See Group 070000) Horn,· Lo Tone Horn, High Tone Back-up Alarm Switch, Master Disconnect Plate, Instruction Cable, Jumper Strap, Ground Sender, Engine Coolant Temperature Sender, Engine Oil Pressure Reducer Bushing Detector, Water Level Switch, Park Brake Pressure Adapt Detector, Liquid Level Sender, Trans. Oil Temperature Transducer Assy., Trans. Pressure Transducer Assy., Brake Pressure Switch, Air Cleaner Restriction (See Group 070300) Switch, AIC (Opt.) Switch, Ether Start (See Group 170001) Switch, Clutch Cut-Out Switch, Stop & Tail Swi tch, Magnetic Wire Harness (Blue) Connector Jacket Clamp Pin Contact, .Ma1e Wire Harness (See Group 140000) (Red) Wire Harness (Green)

1 1 1 2 9 1

4604977 4606697 4604981 4604984 4604961 4616840

PI Plug Seal Kit Clamp Contact, Female Pin Ring, Coupling

-

-1

-

REF

-

-

-

136

<i>TROIAN

170000

BATTERY & WIRING SYSTEM (THRU MACHINE SIN T16-4540) Item

Qty

28

Part No

4610806

-

Descri pt ion

1 1 1 16 2

4604979 4606699 4606697 4604960 4604985

Wire Harness (Con't) P2 Receptacle Seal Seal Kit Pin Contact, Male

28A 29 30 31 3lA 31B

1 1 1 1 1 1

4606814 4610807 461080.8.

4610809 4159378 1793313

Connector, 3 Wire Harness Wire Harness Wire Harenss Connector, 4 Connector, 2

32 32A

1 1 1 1 3

4610797 4604961 4610799 4610810 4606814

P2 Receptacle Socket Seal Clamp Wire Harness Assy. (Green) Connector, 3 Wire

1 1 1 9 2

4604978 4606699 4604981 4606697 4604960 4604985

Receptacle Seal Clamp Seal Kit Pin Pin

1

4610499

Wire Harnesss (Yellow)

1

4606983 4606984 4604961 4616838

Jl Plug Seal Socket Ring, Coupling

4604975 4606981 4606697 4604961 4604984 4616840

J2 Plug Clamp Seal Kit Socket Contact, Female Ring, Coupling

Wire Assy. (Yellow) Assy. (Yellow) Assy. (Yellow) Wire Wire

P1

1

33

1

5 1 1 1 1 5 2 1

-

-

137

~TRD.IAN

170000

BATTERY & WIRING SYSTEM (THRU MACHINE SIN T16-4540) Item

Oty

Part No

4610499

33 1 1 1 1 15 2

-

Description

4604979 4606699 4606981 4606697 4604960 4604985

Wire Harness (Con't) P3 Plug Seal Clamp Seal Kit Pin Contact, Male

4610499

Wire Harness Assembly P4

34

35

1 1 1 13 2 1

4604977 4606981 4606697· 4604961 4604984 4616840

Plug Clamp Seal Kit Pin Contact, Female Ring, Coupling

1 1 1 5 4 1

4604975 4606981 4606697 4604961 4604984 4616840

P5 Plug Clamp Seal Kit Pin Contact, Female Ring, Coupling

1

4610500

Wire Harness Assy. (Yellow)

1 1 1 1 2 5

4604976 4606699 4606697 4604981 4604985 4604960

PI Plug Seal Seal Kit Clamp Contact, Male Pin

1

4610501

Wire Harness Assy. (Yellow)

1 1 5 1

4604982 4606987 4604960 4606984

Plug Seal Pin Seal

-

PI

-

138

170000

BATTERY & WIRING SYSTEM (THRU MACHINE SIN T16-4540) Item

36

37

Qty

Part No

-

Description

1

4610860

Wire Harness Assy. (Yellow)

1 1 1 15 2 1

4604977 4604981 4606697 4604961 4604984 4616840

PI Plug Clamp Seal Kit Pin Contact, Female Ring, Coupling

1

1 1 1 13 2

4604979 4606699 4604981 4606697 4604960 4604985

P2 Plug Seal Clamp Seal Kit Pin Contact, Male

1

4610861

Wire Harness AsSy. (Green)

1 1 1 16 2 1

4604977 4604981 4606697 4604961 4604984 4616840

P1 Plug Clamp Seal Kit Socket Contact, Female Ring, Coupling

1 7

4606005 4606006

Connector Socket

1 8

4606005 4606006

Connector Socket

P2

P3

-

P4 1 11 38

-

4606004 4606006 REF

Connector Socket Wire Harness Assy.(Red)(See Group 140000)

-

139

<9i>TROIAN

170000

BATTERY & WIRING (THRU MACHINE SiN T16-4540) Item

Oty

Part No

39

1

4610879

1 1

4610798 4616839 4604960 4610799 REF 4611011 REF 4617826 4611015 4606037 4611016 4618416 REF REF REF REF REF

10 1

40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77

1 1 1

1 1 1 1

3 1

REF REF REF REF REF REF REF REF REF REF REF REF REF REF REF REF REF 4610985 REF 4610987 4610988 4611204 4607582 REF 4609004

Description

Wire Harness Assy. (Con't) P1 Plug Ring, Coupling Pin Seal Clamp Wire Assy. (See Group 261600) Sender, Brake Pressure Ether Bottle (See Group 070502) Sender, Hydraulic Pressure Cable, Battery Cable, Battery Cable, Battery Sender, Trans. Pressure Indicator, Brake Filter (See Grp. 170001) Indicator, Trans. Filter (See Grp. 170001) Indicator, Hydraulic Filter (See Grp. 170001' Gauge, Test Ready Run (See Grp. 170001) Gauge, Trans.,Brake & Air Cleaner (See Group 170001) Gauge, EnginelFuel (See Group 170001) Switch, Bucket Prox. (See Group 180300) Switch, Hoist Prox. (See Group 180300) Lights, Turn Signal (See Group 170003) AIC Compressor (Opt.) Headlights (See Group 170003) Floodlights (See Group 170003) Servo Valve (See Group 324003) Heater Assy.(See Group 300000) Switch, Parking Brake (See Grp. 17000 Sender, Fuel Level (See Group 170001) Valve, Brake (See Group 162002) Lights, Stop & Tail (See Group 170003) Lights, Work (See Group 170003) Lights, Turn Signal (See Group 170003) Solenoid, Fuel Starter (See Group 070000) Wire Assembly Switch, Rear Lights (See Group 170001) Wire Assembly Wire Assembly Wire Wire Assembly Cigarette Lighter (Opt.) Wire Assembly

140

~TROIAN

170000

BATTERY & WIRING (THRU MACHINE SIN T16-4540) Item

Qty

Part No

78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 101

5

4611306 REF REF REF REF REF REF REF REF REF REF REF REF REF REF 4607594 REF 2053271 REF 4612144 REF REF REF REF

2 1 2

Description

Wire Assembly Switch, Front Light (See Group 170001) Switch, Main Lights (See Group 170001) Ignition Swith (See Group 170001) Indicator, Emergency Steer (See Grp. 170001) Junction Block (See Group 170001) Resistor Block (See Group 170001) Indicator, Turn Signal (See Grp. 170001) Emergency Steer (Opt.) Ventilator, Roof (Opt.) Light, Beacon (Opt.) Light, Floodlight (See Group 170003) Switch, Beacon Light (Opt.) Windshield Washer (See Grp. 170001 & 261600) Hour.meter (See Group 170001) Wire Assembly Switch, Front Wiper (See Group 170001) Bushing Switch, Rear Wiper (See Group 170001 Wire Assembly Motors, Wiper (See Group 261600) Transmission (See Group 101014) Control Level, Trans. Shift (See Grp. 140000 Flasher (See Group 170001) *NOTE:

For Transmission Shift Wiring Update Use:

Shifter Module Field Fix Kit: 4621534 - Ampl 4621541 - Deutsch

141

B

. Bl Ok Bl -Lt Bl Blk G Gn Ok Gn Lt Gn 0

Pk R T.

l' Y

Brown Blue Dark Bl ue Light Blue Black Gray Green Dark Green Light Green Orange Pink Red Tan White Yellow

BBH: Bl Bll: Bll:B1 BlkGn BlkR Blklol B1R Bll' Ok 81 I<{ Lt Bll<{ BlY Bft' GR

86

1i1

G

70

1<

69

,..-,Jii!:X),

~ .

I~

__ ~

'P

Lt GnBlI: GnR GoW GnY OBlk OW PW RBI RBlk RGn RW

RY

WB, WBlk WGn

Girl

GnBll:

IolR

YBn

YR

YW

Light Green/Black Green/ked Green/White Green/Ye 11 ow Orange/Black Orange/White Purple/White Red/Bl ue Red/Blad Red/Green Red/White Red/Yen ow White/Blue White/Black White/Green White/Red Yell ow/B1 act Yellow/Red Yellow/White

RGn

1\'

3.8

6771 143

<i>TROJAN

170000

BATTERY & WIRING (FOR MACHINE SIN T16 4541-4610) Item

Qty

A B

1 2 3 4 5

6 7

8 9

10 11

12 13 14 15 16 16A 17 17A 18 19 20 21

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

10 1 1

12 2

22

1 1 1 1

12 2 1 1 1

23 24 25 26

Part No

REF REF REF REF REF REF REF REF REF REF 4617826 4611011 4618416 4604812 4604812 4604813 4604812 4613447 2036336 4606434 2033038 4604814 4611917 REF 4612865 4606004 4606006 4604977 4616840 4604961 4604984 4606697 4604981 4615619 4611484 4604960 4604985 4606697 4604981 4606699 REF REF REF REF

Oeseri pt ion

R-1-R12 Relays (See Group 170002) B1.-B10 Circuit Breakers (See Grp. 170002) Gauge, Trans. Temp. (See Group 170001) Voltmeter (See Group 170001) Gauge, Engine Temp. (See Group 170001) Gauge, Engine Oil Press. (See Group 170001) Monitor, Test Ready Run (See Group 170001) Indicator Light,Brake Filter (See Grp. 17000 ) Indicator Light,Trans. Filter (See Grp.17000J) Indicator Light,Hyd. Filter (See Grp. 170001) Sender, Hydraulic Pressure Sender, Brake Pressure Sender, Trans. Pressure Sender, Hyd. Tank Oil Level Sender, Trans. Oil Level Sender, Radiator Water Level Sender, Engine Oil Level Sender, Trans. Temperature Reducer Sender, Engine Oil Pressure Reducer Sender Engine Temperature Switch, Low Brake Pressure Emergency Steer (Opt.) Wire Harness Assy. - Green Connector (10 Pin) Socket Plug Assy. (Inc1s. Pins) Ring, Coupling Socket' Contact, Female Seal Kit Clamp Wire Harness Assy.(S/N T16-4571 & 4610) Wire Harness Assy.(Thru SIN T16-4570) Pin Contact, Hale Seal Kit Clamp Seal Gauge, Fuel (See Group 170001) Gauge, Air Restriction (See Grp. 170001) Fan, Ventilator (Opt.) Light, Beacon (Opt.)

144

4.iPTROJAN

170000 . 1

BATTERY & WIRING (FOR MACHINE SIN T16-4541-4610) Item

27 28 29 30 31 32

Qty

1 1

12 1 1 1

10 33 34 35 36 37 38 39 40 41

1 1

13 1 1 1

1 1

42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57

1

1 1

145

Part No

REF REF REF REF 4610809 4610797 4604961 4610879 4610798 4616839 4604960 REF REF REF REF REF REF REF REF 4611481 4604979 4604960 4606697 4604981 4606699 4610848 4610849 REF REF REF REF REF REF REF REF REF REF REF REF REF REF REF 4615496 4612864 4606983

Description

Floodlight, RH (See Group 170003) Floodlight, LH (See Group 170003) Indicator Light,Brake Press. (See Grp. 170001) Junction Block (See Group 170002) Wire Harness ABsy. - Yellow Plug ABsembly (12 Pin) Socket Wire Harness ABsy. - Yellow Plug ABsy. (Incls. Pins) Ring, Coupling Pin Switch, Beacon (See Grp. 170001) Switch, Rear Wiper (See Grp. 170001) Switch, Front Wiper (See Grp. 170001) Control Valve, Trans. (See Grp. 100000) Motor, Rear Wipr (Option) Windshield Washer (See Group 261600) Motor, Washer (See Group 261600) Shift Control Lever, Trans. (See Grp. 140100) Wire Harness ABsembly - Red Plug (@ Lever) (13 Pin) Pin Seal Kit Clamp Seal Plug ABsy. (@ Control Valve) Clamp Flasher (See Group 170002) Hour.meter (See Group 170001) Indicator Light, Emergency Steer (Opt) Cigarette Lighter (Option) Indicator Light, Turn Signal (See Grp. 17000] Resistor ABsy. (See Group 170002) Ignition Switch (See Group 170001) Switch, Main Light (See Group 170001) Switch, Front Light (See Group 170001) Switch, Rear Light (See Group 170001) Prox. Switch, Hoist (See Group 180300) Prox. Switch, Bucket (See Group 180300) Detent, Bucket (See Group 324) Detent, Hoist (See Group 324) Detent, Float (See Group 324) Wire Harness ABsy. (SIN T16-457l & 4610) Wire Harness ABsy. (Thru SIN T16-4570) Plug ABsy. (17 Pin)

~TRO.IAN

170000

BATTERY & WIRING (FOR MACHINE SIN T16-4541-4610) Item

Qty

Part No

1 9 1 1

4616838 4604961 4604977 4616840 4606961 4604984 4606697 4604981 4615400 4612863 4610980 4604960 4606987 4604978 4604985 4604960 4606697 4606981 4606699 4606983 4616838 4604961 REF REF REF REF 4611483 REF REF REF 2114722 2114721 REF REF 4608962 4608918 REF REF REF REF REF 4615399 4610501 4606982 4608991

15

58 58

2 1 1 1 1 1 9 1 1 2

15 1 1 1 1 1 1

59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78

1

1 1 1 1

1 1 1 1

Description

Ring, Coupling Pin Plug ABsy.(Incls. Pins) Ring, Coupling Pin Contact, Female Seal Kit Clamp Wire Harness ABsy.(S/N T16 4571 & 4610) Wire Harness ABsy. (Thru SIN T16-4570) Plug (w/Mount Plate) (9 PiN) Pin Seal, peripheral Plug (17 Pin) Contact, Sq. Male Pin Seal Kit Clamp Seal, Peripheral Plug (5 Pin) Ring, Coupling Socket AIC Compressor (Option) Ether Cylinder (See Group 070502) AIC Switch (Option) Switch, Ether Start (See Grp. 170001) Wire Harness ABsy. - Blue Lights, Front Turn Signal (See Grp. 170003) Headlights (See Group 170003) Floodlights (Option) Horn, High Tone Horn, LO-Tone Motor, Heater (See Group 300000) Switch, Heater (See Group 300000) Switch, Stop & Tail Light Switch, Clutch Cut-out Brake Valve (See Group 160005) Stop & Tail Light (See Group 170003) Worklights, Rear (See Group 170003) Light, Rear Turn Signal (See Group 170003) Alternator (See Group 070000) Wire Harness ABsy. (SIN T16-4571 & 4610) Wire Harness ABsy. (Thru SIN T16-4570) Plug (5 Pin) (Thru SIN T16-4570) Plug (4 Pin) (SIN T16-4571 & Higher)

146

4.iPTAOIAN

170000

~

BATTERY & WIRING (FOR MACHINE SiN T16-4541-4610) Item

Qty

Part No

78 5 4 1 1

79 80 81 82 82J 83 84 85 86 87 88 89 90 91 92 93 94 95 96

--

1 1 1

--1

1 1

1 1 1 1 1 1 21 2 97 1 98 1 99 2 99A 2 100 1 101

-

4604960 4604961 4606987 4606986 REF REF 2113880 4604942 4604943 REF 2110152 4608917 REF REF REF REF 2033412 4618522 4615396 4615398 4610985 4610987 4618656 4618614 4618619 2102881 4606037 4620781 4619658 4621542 REF

Description

Wire Harness Assembly (Con't) Pin (Thru SIN T16-4570) Pin (SIN T16-4571 & Higher) Seal, Peripheral (Thru SiN T16-4570) Seal (SIN T16-4571 & Higher) Solenoid, Fuel Starter (See Group 070000) Swi tch, Magnetic Switch, Master Disconnect Plate, Instruction Batteries (See Group 170004) Back-up Alarm Switch, Park Brake Pressure Gauge, Fuel Tank Level (See Grp. 070500) Motor, Front Wiper (See Group 2616000) Switch, Parking Brake (See Grp. 170001) Horn Button (See Group 110000) Cable, Battery Jumper Cable, Battery Cable, Battery Cable, Battery Wire Assembly Wire Assembly Plug Pin Seal Strap, Ground Wire Assembly Fuse Assembly Fuse (8A) Module, Shifter Work Light (Option)

"

*NOTE: For Transmission Wiring Update Use: Shifter Module Field Fix Kit 4621534-Amp 4621541-Deutsch

-

147

B

B1 . Ok B1 Lt Bl -BU: G Gn DI: Gn Lt Gn 0

Pk R T· j.{

y

Brown Blue Dark Blue Light Blue Black Gray Green Dark Green Light Green Orange Pink Red Tan White Yellow \

BBlk B1B1k BlkBl BlkGn BlkR Blkl\' B1R Blii Ok Blii Lt Bll\' BlY

B\oI GR Glol

GnBlk

86

~

c;

Lt GnBlk GnR GnW GnY OBlk 01\'

PW RBl RBlk RGn RI\'

RY WEl WElk WGn WR YBlk YR YW

3.8

Light Green/Black Green/ked Green/White Green/Yellow Orange/Bl ack Oranoe/White Purple/Iolhite Red/Bl ue Red/Black Red/Green Red/White Red/Yellow White/Blue White/Black White/Green White/Red Yellow/Black Yellow/Red Yell ow I\o/h i te

6771

149

170000

(FOR Item

Qty

A B

1

2 3 4 5 6 7 8 9

10 11

12 13 14 15 16 16A 17 17A 18 19 20 21

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

14 1

10 22

1 1

14 1 1

3

23 24 25 26 27 28 29

Part No

BATTERY & WIRING SYSTEM SIN T16-4611 & HIGHER)

~CHINES

Description

4618612 4618617

R1-R12 Relays (See Group 170002) B1-B10 Circuit Breakers (See Grp. 170002) Gauge, Trans.' Temp. (See Group 170000) Voltmeter (See Group 170001) Gauge, Engine Temp. (See Group 170001) Gauge, Engine Oil Press. (See Group 170001) Monitor, Test Ready Run (See Grp. 170001) Indicator Light, Brake Filter (See Grp. 1700(1) Indicator Light, Trans. Filter (See Grp. 170(1) Indicator Light, Hyd. Filter (See Grp. 170001) Sender, Hydraulic Pressure Sender, Brake Pressure Sender, Transmission Pressure Sender, Hydraulic Oil Level Sender, Trans. Oil Level Sender, Water Level Sender, Engine Oil LeveL . Sender, Trans. Temperature Reducer Sender, Engine Oil Pressure Reducer Sender, Engine Temperature Switch, Low Air Pressure Emergency Steer (Option) Wire Harness Assy. - Green (Deutsch) PI Plug Socket

4606004 4606006 4618633 4618607 4618614 4618622 4618620 4611719 REF REF REF REF ' REF REF REF

Connector Socket Wire Harness Assy. - Green (Deutsch) Plug Pin Loc kwas her Nut, Panel Connector, Gauge, Fuel (See Group 170001) Gauge, Air Restriction (See Grp. 170001) Ventilator (Option) Beacon (Option) Floodlight (See Group 170003) Floodlight (See Group ~70003) Indicator Light,Brake Press. (See Grp. 170001)

REF REF REF REF REF REF REF REF REF REF 4617826 4611011 4618416 4604812 4604812 4604813 4604812 4613447 2036336 4606434 2033038 4604814 4611917 REF 4618632

150

170000

BATTERY & WIRING SYSTEM (FOR MACHINES S/NT16-4611 & HIGHER) Item

30 31

Qty

1 1

10 4 32

1 1

10 4

33 34 35 36 37 38 39 40 41

1 1

13 10 1 1

42 43 44 45 46 47 48 49 50 51 52 53 54 55 56

151

Part No

REF 4618635 4618611 4618614 4618619 4618636 4618608 4618617 4618619 REF REF REF REF REF REF REF REF 4618634

Description

4618610 4618617 4618619

Junction Block (See Group 170002) Wire Harness ABsy. - Yellow (Deutsch) Plug Pin Seal, Plug Wire Harness ABsy. - Yellow (Deutsch) Plug Socket Seal, Plug Switch, Beacon (See Group 170001) Switch, Rear Wiper (Option) Switch, Front Wiper (See Group 170001) Control Valve, Trans. (See Group 101014) Motor, Rear Wiper (Option) Windshield Washer (See Group 261600) Motor, Washer (See Group 261600) Switch, Trans. Shift (See Group 140100) Wire Harness ABsy. - Red (Deutsch) PI Receptacle Socket .'

Seal, Plug

4610848 4610849 REF REF REF REF REF REF REF REF REF REF REF REF REF REF REF

Plug Clamp Flasher (See Group 170002) Hour.meter (See Group 170001) Indicator Light,Emerg. Steer (Opt.) Cigarette Lighter (Option) Indicator Light,Turn-Signal(See Grp. 170001) Resistor ABsy. (See Group 170002) Ignition Switch (See Group 170001) Switch, Main Light (See Group 170001) Switch, Front Light (See Group 170001) Switch, Rear Light (See Group 170001) Prox. Switch, Hoist (See Group) Prox. Switch, Bucket (See Group 180300) Detent, Bucket (See Group 32) Detent, Hoist (See Group 32) Detent, Float (See Group 32)

17 0000 BATTERY & WIRING SYTEM (FOR MACHINES SIN T16-4611 & HIGHER) Item

Qty

Part No

57

1

4618637

1

3

4618613 4618616 4618614 4618619

Wire Harness Assembly - Yellow (Deutsch) P1 Plug Pin Pin Seal, Plug

1 9 5

4618612 4618617 4618619

Plug Socket Seal, Plug

1

4618638

1 4

4618608 4618617 4618619

Wire Harness Assy. - Yellow (Deutsch) P1 Receptacle Socket Seal, Plug

4618607 4618614 4618622 4618620 4618619

Receptacle Socket Lockwasher Nut, Panel Seal, Plug

4618609 4618617 4618618 4618621 4618622 4618619

Receptacle Socket Socket Nut, Panel Loc kwas her Seal,Plug

REF REF REF REF 4611483 REF REF REF 2114722 2114721 REF REF 4608962

AIC Compressor (Option) Ether Cylinder (See Group 070502) Ale Switch (Option) Switch, Ether Start (See Group 170001) Wire Harness Assy. - Blue Light, Front Turn Signal (See Group 170003) Headlights (See Group 170003) Floodlights (Option) Horn, Hi-Tone Horn, LO-Tone Motor, Heater (See Group 300000) Switch, Heater (See Group 300000) Swit~h, Stop & Tail Light

2

16

58

1 1

9 1 1 5 1

21 2 1 1

3

59 60 61 62 63 64 65 66 67 68 69 70 71

1

1 1 1

Description

152

4i>TROIAN

170000

BATTERY & WIRING SYSTEM (FOR MACHINES SIN T16-4611 & HIGHER) Item

Qty

Part No

72 73 74 75 76 77 78

1

4608918 REF REF REF REF REF 4618-631 4618611 4618614 4618619 REF REF 2113880 4604942 4604943 REF 2110152 4608917 REF REF REF REF 2033412 4618522 4615396 4615398 4610985 4610987 4618656 4618614 4618619 2102881 4606037 4620781 4619658 4621542

1 1

4

10 79 80 81 82 82A 83 84 85 86 87 88 89 90 91 '92 93 94 95 96

1 1 1 1 1

1 1 1 1 1 1 1

21 2

97 98 99 99A 100 100..1 101

1 1

2 2 1 1

4621480 REF

Description

Switch, Clutch Cut-out Brake Valve (See Group 160005) StoplTail Light (See Group 170003) Worklights, Rear (See Group 170003) Light, Rear Turn Signal (See Group 170003) Alternator (See Group 070000 Wire Harness Assy. - Yellow (Deutsch) Receptacle Pin Seal, Plug Solenoid, Fuel Starter (See Group 070000) Switch, Magnetic Switch, Master Oiconnect P la,te, Instruction Batteries {See Group 170004) Back-up Alarm Switch, Parking Brake Pressure Gauge, Fuel Level (See Group 070500) Motor, Front Wiper (See Group 261600) Switch, Parking Brake (See Group 170001) Horn Button (See Group 110000) Cable, Battery JumpeR Battery Cable Cable Cable, Battery Wire Assembly Wire Assembly Plug Pin Seal,Plug Strap, Ground Wire Assembly Fuse Assembly Fuse (8A) Module, Shifter (Incls. Box & Wiring) (SIN T16-4666 & Higher) Circuit Board Worklight (Option)

*NOTE: For Transmission Shift Wiring Update Use: Shifter Module Field Fix Kit 4621534-Amp 4621541,:"Oeutsch 153

170001 IF."'.....:!""'~

: !!.'L-~=-.-

i===--:i!if..=u:-

22

10

)9j9J 23

I I

yj JL--.-/

6761-1

INSTRUMENTS & SWITCHES (THRU MACHINE SIN T16-4540) Item

1 2 2A 3 3A 4 4A 5 5A 6 7 8 9

10 11 1lA

155

Qty_

1 1 2 1 1 8 1 1 1 3 2 1 2 1 AR

Part No

4610738 4604649 4610344 4610660 4610344 4604648 4610293 2062644 4616017 4618186 4618185 4618187 4618188 4600186 4610989 1500058

Description

Instrument Panel Assembly Gauge, Engine & Transmission Bulb Gauge, Trans~/Brake Bulb Indicator Panel, Test/Ready Run Bulb Ignition Switch (Key Code 528) Key Switch Assembly Switch Assembly Switch Assembly Switch Assembly Hourmeter Junction Block Assembly Washer (M3)

-

17

0001

.~

nhY

6761-1

INSTRUMENTS & SWITCHES (THRU MACHINE SIN T16-4540) Item

11B 12 12A 12B '13 13A 13B 13C 14 15 16 17 18 19 20 21

Qty. AR

2 AR AR

1 AR AR AR

3 1 1 2 '2 2 10 10 1

Part No

1251211 4160262 1500058 1251211 2110762 6702144 1500058 1251211 4604945 4604928 4604946 4607110 4607109 4604944 4604948 4621220 4621405

Description

Nut (M3) Juction Block Washer (M3) Nut (M3) Flasher Bolt (M3x12) Washer (M3) Nut (M3) Circuit Breaker, 15 AMP Switch, Ether Start Circuit Breaker, 24 AMP Circuit Breaker, 8 AMP Circuit Breaker, '6 AMP Circuit Breaker, 10 AMP Seal, Reset But~n Relay i .'Ii e HoI[ Relay W/Diode (#2)

-

156

170001

10

}e~jdJ 23

I I

~

22~

6761-1

INSTRUMENTS & SWITCHES (THRU MACHINE SIN T16-4540) Item

22 22A 22B 22C 220 23 23A 24 24A 25 25A 26 27 27A 28

157

Qty.

1 AR AR

1 AR

1 1 4 4 2 AR

1 1 AR

2

Part No

4610864 4154778 1251003 4612236 _ 1540031 4158449 1706038 4158417 1706038 4610977 4154778 4611037 4611303 2091844 1251004

Description

Resistor Block Assembly Screw (MS-12) Nut (MS) Mat, Rubber Washer (MS) Indicator Light Bulb Indicator Light Bulb Plate Screw (M5x12) Mat, Rubber Mat, Rubber Adhesive Nut (M6)

-

17

0001

6769

INSTRUMENTS & SWITCHES (FOR MACHINES SIN T16-4541 & HIGHER) Item

Qty.

1

1

lA 2 3

1 1 1

3A 4 5 5A

1 1 1 1

6 6A

1 1

7

1

7A 8 8A

1 1 1

9

1

9A 10

1 1

Part No

4604648 4610293 4600186 2062644 4616017 4604928 4158449 1706038 4158417 1706038 4611912 4619360 4611911 4619360 4612619 4613696 4611454

Description

Monitor, Test Ready Run Bulb Hourmeter Ignition Switch Key Swi..tch, Ether Start Indicator Light, Turn Signal Bulb Indicator Light, Low Brake Pressure Bulb Gauge, Engine Oil Pressure Bulb Gauge, Engine Temperature Bulb Gauge, Air Restriction Bulb Gauge, Transmission Temperature 158

4'j>IAIJU'N

170001

10 11

6769

INSTRUMENTS & SWITCHES <FOR MACHINES SIN T16-4541 & HIGHER) Item

lOA 11 1lA 12 12A 13 14

15 16 17 18 19 159

Qty.

1 1 1 1 1

-3 1 2 2 2 10 1 1 1 1 1

Part No

4619360 4612607 4613696 4621983 2107201 4160600 4604945 46049.46 4607110 4607109 4604944 4604948 4618186 4618185 4618185 4618185 4618187

q~8Crlptlon

Bulb Voltmeter Bulb Gauge, Fuel Bulb Plug, Emergency Steer (Option) Circuit Breaker, 15 AMP (41=1,3 & 8) Circuit Breaker, 25 AMP <41=2) Circuit Breaker, 8 AMP (#4 & 5) Circuit Breaker, 6 AMP (#6 & 7) Circuit Breaker,lO AMP <41=9 & 10) Seal, Reset Button Switch, Parking Brake Switch, Headlight Switch, Cab Floodlight Switch, Rear Work Light Switch, Front Wiper

-

170001

10 11

6769

INSTRUMENTS & SWITCHES (FOR MACHINES SIN T16-4541 & HIGHER) Item

Qty.

20 21 22 22A

1 1 3 3

Part No

4618187 4618188 4158417 1709038

Description

Switch, Rear Wiper Switch, Windshield Washer Indicator Light Bulb -

-

160

I-' 0\

I-'

~a1

I

I q:jI~:p-92

81

93

1!lI'I,.... 98 ..... 1/I!Ia!

6761-2

4.j>TROIAN

170002

WIRING DIAGRAM INSTRUMENT PANEL (THRU MACHINE SIN T16-4540) Item

49 50 51 52 53 54 55 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 90

Oty

1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 2 3 1 1 1 1 1 1 1 1 1 1 1 3 5 1 1 1 1 2

1 1 1 1

Part No

4610880 4610881 4610882 4610884 4610885 4610886 4610887 4610889 4610890 4610891 4610892 461089.3 4610894 4610895 4610896 4610897 4610898 4610899 4610900 4610901 4610902 4610903 4610904 4610905 4610906 - 4610907 4610908 4610909 4610910 4607022 4607021 4610913 4610914 4610915 4610916 4610917 4610918 4610984 4611004 4611006

-

Description

Wire Wire Wire Wire Wire Wire Wire Wire Wire Wire Wire Wire Wire Wire Wire Wire Wire Wire Wire Wire Wire Wire Wire Wire Wire Wire Wire Wire Wire Wire Wire Wire Wire Wire Wire Wire Wire Wire Wire Wire

Assembly Assembly Assembly Assembly Assembly Assembly Assembly Assembly Assembly Assembly Assembly Assembly Assembly Assembly Assembly Assembly Assembly Assembly Assembly Assembly Assembly Assembly Assembly Assembly Assembly Assembly Assembly Assembly Assembly Assembly Assembly Assembly Assembly Assembly Assembly Assembly Assembly Assembly Assembly Assembly

Brown Dk Blue Brown Brown Brown Brown Blue Orange Red White/Black Red/White Red/Yellow Black Yellow White Brown White Brown Green/White White/Black White/Blue Green/White Brown/Black Yellow/White Blue/Black Orange/Black Dk. Green White/Black Yellow/Black White Red White Blue/Yellow Red Red Red White - White/Red - Green/Red - Brown

-

-

-

-

162

~TROIAN

17

WIRING DIAGRAM INSTRUMENT PANEL (THRU MACHINE SIN T16-4540) Item

Qty

91 92 93 96 97 98 99

1 1 4 1 1 1 1

Part No

4611007 4611008 4607594 4160337 4611665 4160336 4613419

0002

-

Description

Wire Assembly Wire Assembly Wire Assembly Terminal Wire Harness Terminal Wire Assembly

- Red/White - Orange/Black - Red/Green

- Pink

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INSTRUMENT PANEL WIRING (FOR MACHINES SIN T16-4541 & HIGHER) Item

Oty

1

2 3

1

4 5

3

5A

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6 7 8 9

10 11

12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32

2 1

1 1

33

1

34 35 36 37 38 39 40 41 42 43 44

1 1

2 1 1 1 1 1 1 1 1

Part No

REF REF 4160266 REF 4606713 4619360 REF REF REF REF REF REF REF REF REF REF REF 4160262 REF REF 2110762 REF REF REF REF REF REF REF REF 4610989 REF 4610880 4610881 4610882 4610884 4610885 4610886 4610887 4610889 4610890 4610891 4610892 4610893 4610895 . 4610896

Descri pt ion

Gauge, Air Restrictor (See Grp. 170001) Gauge, Fuel (See Group 170001) Juction Block Assembly Indicator Light,Brake Press. (See Grp. 170001) Resistor Kit Bulb Gauge, Trans. Temp. (See Group 170001) Voltmeter (See Group 170001) Indicator Light, Turn Signal (See Grp. 170001 Hour Gauge (See Group 170001) Ground Screw Cigarette Lighter (Optional) Monitor Ready-Run (See Group 170001) Ether Start Switch (See Group 170001) Indicator Light, Hyd. Filter (See Grp. 170001) Indicator Light, Trans. Filter (See Grp. 1700P1) Indicator Light,Brake Filter (See Grp. 170001) Junction Block Gauge, Engine Oil Press. (See Grp. 170001) Gauge, Engine Temp. (See Group 17000l) Flasher Ignition (See Group 170001) Washer Windshield (See Group 170001) Wiper Switch,Front (See Group 170001) Wiper Switch,Rear (See Group 170001) Light Switch, Front (See Group 170001) Light Switch, Rear (See Group 170001) Light Switch, Main (See Group 170001) Parking Brake Switch (See Group 170001) Junction Block Indicator Light,Emerg. Steer (Option) Wire Assembly Wire Assembly Wire Assembly Wire Assembly Wire Assembly Wire Assembly Wire Assembly Wire Assembly Wire Assembly Wire Assembly Wire Assembly Wire Assembly Wire Assembly Wire Assembly

166

4i>TROIAN

170002

INSTRUMENTS PANEL WIRING (FOR MACHINES SiN T16-4541 & HIGHER) Item

Qty

45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 71 72 73 74 75 76 77 78 79 80 81 83 84 85 86

1 2 3 1 1 1 1 1 1 1 1 1 1 1 3 5 1 1 3 1 2 1 1 1 3 1 1 1 1 1 1 1 1 1 1 1 1 1 10 1

87 88

1

-

Part No

4610897 4610898 4610899 4610900 4610901 4610902 4610903 4610904 4610905 4610906 4610907 4610908 4610909 4610910 4607022 4607021 4610913 4610914 4610915 4610916 4610917 4610918 4610984 4611004 4607594 4611665 4613415 4613416 4613417 4613418 4613419 4613420 4613421 4613422 4613423 4614311 4613426 4613427 4611028 4621405 REF 4613112

-

Description

Wire Assembly Wire Assembly Wire Assembly Wire Assembly Wire Assembly Wire Assembly Wire Assembly Wire Assembly Wire Assembly Wire Assembly Wire Assembly Wire Assembly Wire Assembly Wire Assembly Wire Assembly Wire Assembly Wire Assembly Wire Assembly Wire Assembly Wire Assembly Wire Assembly Wire Assembly Wire Assembly Wire Assembly Wire Assembly Wire Assembly Wire Assembly Wire Assembly Wire Assembly Wire Assembly Wire Assembly Wire Assembly Wire Assembly Wire Assembly (Incls. 5 & 88) Wire Assembly Wire Assembly Wire Assembly Wire Assembly Relays Relay W/Diode (#2) Circuit Breakers (See Group 170001) Resistor, Ammeter

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167

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LIGHTS & MOUNTING (THRU SIN T16-4570) Item

Qty.

1

2 2 4 4 4 2 2 2 2 2 2 2 2 2 8 6 4 2 2

1A

2 3 3A 3B 4 4A 5 5A 6 7 9 10 11 12 13

Part No

4604851 4609292 2089483 4613878 4619985 4608392 4609291 4616407 4604853 4609295 2060809 6951356 4600025 2116068 4607889 2031862 2031615 2116034 2065407

Description

Headlight Assembly Seal Beam Directional Light Lens - Red Lens - Amber Floodlight, Cab Bulb Assy. (4616407 - Lens/Reflector) Lens/Reflector Flood Light, Rear Seal Beam Tail Light Bulb Bracket, Light Spacer Bolt (l2x3/4) Nut (8-32) Nut (1/4-20) Grommet Grommet

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168

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(SIN T16-4571 Item

Qty.

1

1 1 2 2 1 1 4 4 4 2 2 2 2 2 2 2

1A

2 2A 3 4 5 5A 5B 6 6A 7 7A 7B

169

Part No

4158653 1706055 6702007 1251003 4607487 4607488 7120762 1500008 1251066 2089483 4613878 4619985 2061182 4604851 4609292 4607499

Description

Light, Dome Bulb (NI) Screw (MSx16) Nut (MS) (NI) Bracket, RH Light Bracket, LH Light Bolt (MIOx80) Washer (MIO) (NI) . Nut (MIO) (NI) Light ABsy., Directional Lens - Red Lens - Amber Bulb (NI) Headlight Assembly Seal Beam (NI) Cover

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17 REAR

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6777 LIGHTS & MOUNTING (S/N T16-4571 & HIGHER) Item

8 8A 8B

9

Qty.

2 AR AR

lOA lOB 10C 11

2 2 2 2 2 2 2

1lA

2

12 12A 13 13A 13B 13C

2 2

9A 10

2 2 2 8

Part No

4607498 7121038 1500003 4608392 4609291 4603034 7121139 1251065 1500005 4604853 4609295 4607690 4609296 4607691 4609297 4617886 2033348

Description Plate, Mount Bolt (M6x12)(NI) Washer (M6) (NI) Floodlight, Front Bulb Assembly (NI) Gronunet Bolt (NI) Nut (M8) (NI) Washer (M8) Floodlight Seal Beam (NI) Light, Brake/Tail Lens/Bulb Assembly (NI) Light, Directional Bulb (NI) Plate, Mount (NI) Screw (t12xl/2) (NI) 170

<9iPTROJAII

170003

FRONT

to

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9

6777 LIGHTS & MOUNTING

(SIN T16-4571 & HIGHER) Item

Qty.

14 14A 14B 14C

1 2 2 4

Part No

2110152 1720029 1251065 1500005

Description

Back-up Alann Bolt (NI) Nut (NI) Washer (NI)

-

171

4#>TROJAN

170004

2

BATTERY MOUNTING

Item

Qty.

1 2

2 2

3

1

4 5 6 7

2 2 2 2

Part No

REF 4609257 4615429 46092.75 4615289 4609281 1251009 1500066 1572076

Description

Battery (Obtain Locally) (Douglas PiN 4DH) Hold-Down Assy. (Thru SiN T16-4570) Hold-Down Assy.(S/N T16-4571 & Higher) Mat (Thru SIN T16-4570) Mat (SIN T16-4571 & Higher) J-Bo1t (Was Qty. 4) Nut (Ml~) (Was Qty. 4) Washer (Ml2) (Was Qty. 4) Lockwasher (Ml2) (Was Qty. 4)

172

180000

13 14 15

6930

BUCKET LEVELER/HOIST KICKOUT

Item

Qty.

1 2 3 4 5 6 7 8 9 9A 9B 10 11 12 13 14 15

1 1 2 1 1 1

173

AR

1 1 2 1 AR

2 4 2

Part No'

4608309 7121019 1500003 1251064 7121331 4609153 .

1500008 1251006 4611278 4608368 4615405 7121133 4609141 4603950 4154610 1500005 1251065

Description

Switch, Prox. Hoist Cut-out Bolt (M6x16) Washer (M6) N~t (M6) Bolt (MlOx35) Clamp ASsembly Washer (MlO.5) Nut (MlO) Bracket Assy. (Std. ) Angle (Std.) Angle (Hi-Lift Arms) Bolt (MlOx25) Switch, Prox. Bucket Leveler Strap, Tie (NI) Bolt (M8x30) Washer (M8) Nut (M8)

-

<i>TRIUAN

20

0000

22

34

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SHEET METAL/SHROUDING (THRU SIN T16-4570) Item

Qty.

1 2 3 4 5 6 7 8 9 10 11 1lA 12 13 14 15 16 17

1 2 4 4 1 1 1 1 1 1 2 2 2 4 6 1 1 1

Part No

Description

.

4608460 4608628 4608629 4608630 4614551 1500067 2433012 4613351 4610804 4610730 4166142 4614548 7121331 1540022 1251066 4151683 4151683 4151683

Cowl Assembly, Rear Cylinder, 'Cowl Stud, Ball Clip Stop Assembly, Cowl Washer (Ml3) Cotter Pin Door Assy., Fuel (Incl. Items 9 & 10) Latch, Door Hinge Hinge Plate Bolt (MlOx35) Washer (B10.5) Nut (MlO) Molding, Rubber (30.5" LG) Molding, Rubber (35" LG) Molding, Rubber (30.5 LG)

-

-

174

4i>TRII.IAN

200000

22 21

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SHEET METAL/SHROUDING (THRU SIN T16-4570) Item

Qty,

18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 33A

1 1 1 25

175

AR

1 1 1 1 1 1 1 2 4 4 1 1

Part No

4151604 4608351 4155232 7121133 1540022 7121229 4137240 310358208 310358208 4609044 4609043 4608582 4154339 1547016 7121383 4613352 310810097

Description

Molding, Rubber (35.5" LG) Hood Assembly Set ScrewBolt (MlOx25) Washer (B10.5) Bolt Washer Trim (18" LG) Trim (47" LG) Panel, LH Panel, RH Cabinet Assy., (Incl. Item 30 &.33) Striker Washer (Ml6) Bolt (Ml6x35) Door Assy.,Cabinet (Incl. Items 34 & 35) Weather Strip (91" LG)

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200000

SHEET METAL/SHROUDING (THRU SiN TI6-4570) Item

34 35 36

Qty.

2 2 4

Part No

2608481 4607501 4154600

Description

Hinge Latch Assembly Bolt (MlOx40) -

.

.

.

-

176

200000

58 6782

.

SHEET ·METAL SHROUDING (~/lJ

Item

Qty.

1 2 3 4 5 6 7 8

1 1 1 1 1 1 3 1 1 1 1 1 1 1 2 2 1

9

10 11 12 13 14 15 16 177

Part No

4613293 4613276 4613324 4613333 4621057 4613729 2033348 4613318 4613319 4614897 4613312 4613305 4613989 4613352 4607501 2608481 4613332

""ji:\_4c\71

r. lfTl'!lf1<!R\

Description

Hood Assembly Cowl Assy., Rear Grille Assembly fuel Panel Assembly Plate Latch Screw (#12x1/2) .Filler Panel Assy., RH Filler Panel Assy., LH Baffle Side Panel Assy., LH Side Panel Assy., RH Cabinet Assy.(Incls. Items 13 & 30) Door Assy.,Cabinet (Inc1s. Items 14 Latch Assembly· Hinge Hinge

&

15) -

200000

SHEET METAL SHROUDING

(SIN .T16-4571 & HIGHER) Item

Qty.

16A 17 17A 18 18A 19 20 21 22 23 24 25

1 1 1 1 1 2 2 2 2 2 8 1 1 2 4 REF 27

26 27 28 29

Part No

462105-3 4613301 4621051 4613302 4621050 4613338 4613339 4610507 4613363 4609906 4610548 4610475 4609728 4610020 4611232 .

4613346

Description

Gasket Hinge, L.H. Gasket, L.H. Hinge Gasket, R.H. Bar, Restraint Hook Assembly Mount, Striker Mount Assembly, Striker Latch, Paddle Pop Rivet Latch, Rotary RH Latch, Rotary LH Cable Sleeve Spring & Pin (Furn. w/Item 25) Bumper, Rubber

-

-

178

200000

SHEET METAL SHROUDING

(SIN T16-4571 & HIGHER) Item

Qty.

30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46

2 2 2 6 12 6 6 3 4 4 13 2 50 30 9 2 4

179

Part No

4154339 4611231 4609729 6220101 7121133 7121331 7121229 7121227 7121383 4610510 7121120 4154600 1540022 1500005 1500003 2036816 1547016

Description

Striker Bolt, Shoulder (MI0 x 40) Stud, Striker Capscrew (MIOx25) Bolt (MIOx24) Bolt (MIOx35) Bolt (MIOx20) Bolt (M8x2S) Bolt (M16x35) Bolt (M6x30) Bolt (M6x16) Bolt (MIOx40) Washer (MIO) Washer (M8) Washer (M6) Washer (3/8) Washer (MI6)

~

~

200000

58

6182

·SHEET METAL ·SHROUDING

(SIN T16-4571 & HIGHER) Item

Qty.

47 48 49 50 51 52 53 54 55 56 57 58 59

24 4 2 2 4 4

8 6 1 2 AR

8 12

Part No

1251066 1251065 2031617 .2031618 1251064 1572004 1572069 1500008 4609264 4612685 1742007 4610549 4154610

Description

Nut (M10) Nut (M8) Nut (3/8~16) Nut (7/16-1:4) Nut (M6) Washer (M6) Washer (A6) Washer (MlO) Chain (4618744 Field Fix Kit) Key Ring Loom (1.11 Ft. ) Rivet Bolt

.

.

180

~TROJAN

220000

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6921

FENDERS/LOWER ENGINE PANELS (THRU SIN T16-4570) Item

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 181

Qty.

1 1

1

l

2 1 1 1 1 1 1 1 1 AR AR AR

4

Part No 4607706 4607883 4607708 4607707 4609137 4608727 4608726 4609037 4609038 4609041 4609040 4609039 4609042 1251006 4137240 1547016 7121148

Description

Fender Assembly, RH Front Fender Assembly, LH Front Support Assembly, LH Support Assembly, RH Brace, Mudf1ap Fender Assembly, LH Rear Fender Assembly, RH Rear Panel, RH Front Panel, RH Center Panel, RH Rear Panel, LH Front Panel, LH Center Panel, LH Rear Nut (MIO) Washer (10.5/34.3) Washer (MI6) Bolt (MIOx30)

~

~

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220000

FENDERS/LOWER ENGINE PANELS (THRU SIN T16-4570) Item

18 19 20 21 22 23

Qty. AR AR AR AR

2 AR

Part No

1540022 7121133 7121084 7121283 4608711 4151384

Description

Washer Bolt (MlOx25) Bolt (Ml6x25) Bolt (Ml6x40) Mud Flap Molding

-

-

182

~TROIAN

220000

3

43

~

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22 23

6795

FENDERS/HANDRAILS (SIN T16-4571 & HIGHER) Item

Qty.

1

1 1 1 1

2

3 4 '5 6 7 8 9 10 11 12 13 14 15 16 17 183

2 2'

1 1 2

1 1 2

4

-4 4 4

Part No

4607706 4607883 4613779 4613780 4608711 4609137 4613773 4613774 4613651 4613775 4613776 4613778 4613777 NSS 4613816 4615444 4613818

Description

---

Fender Assy., RH Front Fender Assy., LH Front Support Assy., RH Support Assy., LH Mud Flap Brace Fender Assy., RH Fender Assy., LH Support Assembly Fender Assy., RH Rear Fender Assy., LH Rear Hinge Spring Latch Assy.{Incls. Items 14-17) Handle (Order Item 13) Flange Spring Ring

-

22

8

0000

3

22 23

6795

FENDERS/HANDRAILS (S/N T16-4571 & HIGHER)

\ )

Item

Qty.

18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34

12 12 12 12 1 1 1 1 8 16 8 1 1 10 4 20 13

Part No

4154694 1500003 1572004 1251064 4613322 4613323 4613320 4613321 4154339 4601641 4607501 4613781 4613782 7121283 7121084 7121148 6211121

Description

Screw Washer (M6) Lockwasher (A6) Nut (M6) Access Panel, RH Front Access Panel, LH Front Access Panel, RH Rear Access Panel, LH Rear Strike, Latch Pop Rivet Latch Assembly Handrail Assy., RH Handrail Assy., LH Bolt (Ml6x40) Bolt (Ml6x25) Bolt (MlOx30) Bolt

-

-

184

~iROJAN .

220000

22 23

6795

FENDERS/HANDRAILS (S/N T16-4571 & HIGHER) Item

Qty.

35 36 37 38 39 40 41 42 43 44 45

4 12 8 16 18 69 32 16 41 16 16

46 46A

QT.

-

Part No

7120974 7121198 7121133 2036097 1547016 1540022 1547017 6950888 1251066 1251069 2031863 310810097 2091844

.

Description

Bolt (Ml2x90) Bolt (Ml2x35) Bolt (MlOx25) Bolt (#10xl/2) Washer (Ml6) Washer (MlO) Washer ( Ml2 ) Lockwasher (#10) Nut (MlO) Nut (Ml2) Nut (10-24) Weatherstrip (Bulk) Adhesive -

185

250000

t

2

3

TIRES & WHEELS (23.5 X 25-16 PR -L3) Item

Qty.

A* 1 2 2A 2B 3 4 5 6 7 7A

4 4 4 4 4

-8 4 4 4 4

Part No

4606569 4611120 2030210 2056824 2030204 REF 2030198 2031146 2031147 2031148 2107716

Description

Wheel & Tire Assy. (Incl. -Items 1&4 thru 7) Wheel Ass. (Incls. Items 4 - 7A) Valve .Stem Assembly Valve Cap Adapter Tire, Tubeless (23.5 x 25) Flange Band, Bead Seat o Ring Ring, Lock Key, Driver (NI) Note: Check w/O&K Trojan Parts Department for your machine serial number to insure the correct wheel & tire assembly service parts are ordered.

-

187

25

0000

TIRES & WHEELS (26.5 X 25-14 PR L-3) Item

Qty.

A

2 2 4 4 4 4 4 8 4 4 4 4

Part No

Description

.

1 2 2A 2B 3* 4 5 6 7 7A

4612610 4614306 4611121 2030210 2056824 2030204 REF 2041541 2107711 2031147 2107712 2107716

Wheel & Tire Assy., LH (Goodyear) Wheel & Tire Assy., RH (Goodyear) Rim Base Assy. (Inc1s. Items Valve Stem Assembly Valve Cap Adapter Tire, Tub1ess Flange Band, Bead Seat o Ring Ring, Lock Key, Driver (NI)

-

-

188

261400

-0 •

6733

FLOOR ·PLATES Item

Qty.

1 2 3 4 5 6 7

1 1 1

Part No

Description

.

AR AR

4 AR

4174589 4500974 4500973 7121133 4137240 7121055 4151604

Floor Plate Plate Plate Bolt (M10x25) Washer Bolt (MlOx22) Molding

.

-

-

189

26 1600

3

25

6752

48

~.~

(FOR CAB DOORS Item

1 3 3 4 4A 4B 5 6 7 10 11

Qty.

Part No

Ref .4188826 Ref • 4616423 . Ref .4188903 1 1736497 1 4186945 1 4158917 1 1736595 2 1736488 1 1251004 3 1736597 1 1736548 1 1736594 1 1736498 1 1736596 1 1736499 2 6702007 4 4154506

CAB ASSEMBLY HARDWARE SEE GROUP 261601)

&

Description

Cab Assy. (Thru SIN Tl6-4570) Cab Assy • (SIN T16-4571 & Higher) Cab Supplement Motor, Wiper (Front) Motor, Wiper (Rear) Arm, Wiper (Front) Arm, Wiper (Rear) Nut (Front) Nut (Rear) Cap., Plastic Guide, Wiper (Front) Guide, Wiper (Rear) Blade, Wiper (Front) Blade, Wiper (Rear) Connector, Blade Bolt (M5xl6) Bolt (M24x170)

-

-

190

261600

3

2238

6752

48

~~

~

(FOR CAB DOORS Item. Qty.

12 14 16 17 18 19 20 22 23 24 25 26 27 28 29 30 191

2 1 1 8 1 2 2 1 1 3 1 1 1 1 1 1 3

Part No

7120921 6702083 4155704 1500078 1545002 1500069 0049140 4177161 4170064 4170065 4176865 2647325 2647310 2641672 4611195 4150571 4617231

CAB ASSEMBLY HARDWARE SEE GROUP 261601)

&

Description

Bolt (M20x13 ) Bolt (M4 x 20) Locknut (M24) Washer (M25) Washer (M4) Washer (M25) Lockwasher (85) Windshield Window, Rear Window, Side Window, Door Mirror, LH Outside (RH Optional) Mirror, Inside Sunvisor Sunvisor (Full Width) (NYC) Bumper, Rubber Molding, Rubber

26

1600

3

1-34 11 2238

48

~.~

(FOR CAB DOORS Item

Qty.

Part No

CAB ASSEMBLY HARDWARE SEE GROUP 261601)

&

Description

.

33 34 35 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52

AR AR AR

1 1 5 2 3 1 1 2 1 AR

1 1 1 1 1

4151683 2641639 4150664 4617234 4185974 1500062 7121003 7121024 1798458 1741096 7121048 1798459 4139011 1794382 4610886 4610863 4617233 4617235

Seal (5.0') Seal (11.0') Seal (10. 0 ' ) Molding, Rubber Panel Washer (8.4) Bolt (M8x16) Bolt (M8x25) Tank, w/Washer Seal Bolt (M8x30) Pump, Electric Hose (44" Lg) Nozzle Wire Assembly (Ground) Wire Assembly (To Switch) Molding, Rubber Moldinq, Rubber

-

-

192

26

~

31--0

21

.

~

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16

19' H 19

28 29

~100

CAB DOORlwINDOW

Item

Qty.

A

1 1 2 1 1 2 1 2 1 1 1 1 1 1 1 2 1 1

13 16 17 18 19 21 22 23 24 25 27 28 29 30 31 31A 193

1601

Part No

4188825 4616425 4500312 4174068 '0646021 1251023 4619187 7121030 2638406 4153195 4500302 4169190 7121015 1251005 0049108 7832168 4174069 4617556

& HARDWARE

Description

.

Cab Frame Assy.(Thru SIN T16-4570) Cab Frame Asy. (SIN T16-4571 & Higher) Hinge Arm, Latch Latch Nut (MS) Rail, Window Bolt (M6x25) Latch Handle Pin, Square Spacer Bolt (M6xl0) Nut:. (M8) ..

Lockwasher (VS8) Bolt (M5x25) Pin (".qn

Vi nvl

-

-

~TROIAN

261601

~21

~

31-{)

~T 1~' 16

H 19 28

.~

29

100

CAB DOOR/WINDOW & HARDWARE Item

Qty.

32 33 80 81 87 88 91 92 93 96 97 98 99 100 105 106 106}.

2 2 1 1 1 2 1 1 2 2 2 2 2 1 1 1 1

Part No

0049140 1251003 462168·3 4500060 4614363 1578053 4178301 0602157 2434097 7121080 0049140 6705082 4621003 4155232 4154198 2608548 4613836

Description

..

Lockwasher (S5) Nut (MS) Door Frame Assembly Window Frame Assy.(Inc1. Items 13-33 & 93) Spacer Snap Ring Knob Stop, Rubber Pin, Dowel Bolt (MSx12) Lockwasher (S5) Screw (M5x16) Bearing Spring Plug (Tool Box) Lock, Spring Handle, Ouside DOOl; Key 194

261601

'5(9) lD7~ 105 93 8L~ j

~21 31-{J

't~ ""- 106

~

~1 16

98

19'

H 19

28 29

CAB DOOR/WINDOW & HARDWARE Item

Qty.

Part No

Description

.

107 108 110 110A 111 112 113 114 116

1 6 1 1 4 4 2 2 1

4153195 0026852 4621619 4179258 7121016 1500065 5088677 5088678 1578007

Handle, Inside Door Shim Guide, Door Support,. Guide Bolt (KlOx20) Washer (KlO.5) Bearing, Roller Seal Snap Ring

-

-

195

;

262200

o

o

o

~-:=·I======~________~16~

6927

SEAT/BELT INSTALLATION Item

" Qty.

-

1 2 1 3 1 4 1 4A AR 5 . S 6 S 11 1 1lA "1 lIB 1 11C 1 12 2 13 2 16 4 17 1 IS 1 19 1 20 1

Part No

Description

.

REF 41S2637 2695634 4610125 31035S"004 7121006 0049110 4614462 3124114 6220272 6220112 6702105 004910S 1500067 0074136 0074135 4617553 462190S

Seat Assembly (See Group 262201) Arm Rest Knob, Adjusting Support Assembly Molding (14") Bolt (MlOx25) Lockwasher (MlO) Support Assembly Screw (MSx12) (NI) Bolt (MlOx130) (NI) Bolt (MSx40) (NI) Bolt (M6x12) Washer (VS6) Washer (Ml3) Belt, Lap Belt, Tether Protective Foam Spacer Kit (Use Only W/Option A/C)

-

-

196

~TROIAN

26

2201

SEAT ASSEMBLY (NOTE: FOR BELTS & MOUNTING SEE GROUP 262200)_ Item _ Qty. A

B 1 2 3 4 5 6 7 8 9 10 11 12 13

197

1 1 1 1 1 1 1 1 2 4 4 4 2 2 1

Part No

2657900 8476925 2695673 2695674 2695644 -2695675 2695670 4611471 2695637 2695666 4611472 2695-668 2695669 3142008 4611473

.Description

Seat Assembly Suspension Assembly

Cushion' Back, Seat Bellows Shock Absorber Adjustment Assembly Rod Spring Roller Bushing Spring Pin Lockwasher Spring

M '. &~ ~.

I

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<i>TROIAII 31 29 27

30--;¥6 (%"

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37

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0

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CAB ACOUSTICS

,

Item

R.H

32-

Part No

Description

.

1 2 3 4 5

6 7 8 9 10 11

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

4186723 4186442 4186441 4187442 4187116 4617897 4617899 4617898 4186552 JrrB 64 H-iflf ?'-/'1 I

4614477 ·4621401 4614476 4621399 4174372 4186145 4616442

Panel, Ceiling Panel, LH Front Panel, RH Front Panel,. RH Side Panel, Full Length (Thru SIN T16-~570) .

Panel, RH Section (SIN T16-4571 & Higher) Panel, Center Section (SIN T16-4571 & Higher) Panel, LH Section (SIN T16-4571 1 ~ Higher) Panel, Reservoir Panel, Door Molding, LH Instrument Panel (Thru SIN T16-46~ 0) Molding (SIN T16-4631 & Higher) Molding, RH Instrument Panel (Thru SIN T16-46. 0) Molding (SIN T.16-4631 & Higher) Molding, Side Panel, Heater Console (Thru SIN TI6-4570) Panel (SIN T16-4571 & Higher) 198

~TRDlAN 31 29

263500

30-~6 V-

27

t

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t.'\"' 30

28--

40 39

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10

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0

CAB ACOUSTICS Item

12 13 15 16 17 18 19 20 21 22 23 24

Qty.

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 4

Part No

.

4186144 4616443 4186241 4179664 4616485 ·4179517 4179663 4186593 4175244 4616444 4186589 4616445 4612333 4616446 4179665 4179668 0027708 .

199

Description

Panel, Tool Box (Thru SIN T16-4570) Panel (SIN T16-4571 & Higher) Panel, LH Console Mat (NI) (ThruS/N T16-4570) (Tool Box Interic ~ Mat (SIN T16-4571 & Higher) Mat (NI) (Tool Box Interior) Mat Pad, Acoustical Pad, Acoustical (Thru SIN T16-4570) Pad, Acoustical (SIN T16-4571 & Higher) Mat, LH Rubber Floor (Thru SIN T16-4570) Mat, LH Rubber Floor (SIN T16-4571 & Higher) Mat, RH Rubber Floor (Thru SIN T16-4570) Mat, RH Rubber Floor (SIN T16-4571 & Higher) Pad, Acoustical Pad, Acoustical Screw (M6)

4i>TAOJAN

263500

23-1 ' - I 22-r 71

33

19"r' 0. ,

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9t

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8

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8

oC0;D

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8

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L.H

2-

0

CAB ACOUSTICS Item

Qty.

25 26 27 28 29 30 31 32 32A 33 33A 34 35 36 37 38 39

2 2 2 46 3 28 3 1 1 1 1 1 1 1 1 2 2

Part No

Description

.

4174592 4186437 6702024 0027586 1251004 0022310 1540032 4187024 4614123 4187025 4614123 4187026 4187027 2647072 4189944 4154983 1251002

Bracket, Reservoir Bracket, Reservoir Screw (M6x16) Screw (M6) Nut (M6) Nut, Cage (M6) Washer (M6.4) Molding, LH Rear Window U-Fastener Molding, RH Rear Window U-Fastener Molding, Door LH Molding, Door RH Hook Plate' Screw (M4xl6) Nut (M4)

-

-

200

263500

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CAB ACOUSTICS

Item

Qty.

40 41 41A 41B

2 1 4 4

Pa·rt No

0049148 4619902 7121023 1540028

Description

.

Screw (S4) Cover, Lower Instru. Panel Wiring (NI) Bolt (NI) Washer (NI)

-

.

-

201

283000

IDENTIFICATION

Item A

1 3 4 5 6 7 8 9 10 11 12 13

Qty.

1 1 2 1 1 1 2 2 1 1 1 2 1 1 2 3 1

Part No

4613002 4620877 4608664 4610461 4610462 4621014 4610463 4614935 4610833 4614936 4610391 4607730 4607717 2099914 4607716 4608569 4620887

Description

Identification Kit (Thru SIN T+6-4665) Identificatin Kit (SIN T16-4666 & Higher) Lift Arm Decal 4500 Decal, RH (Thru SIN Tl6~4665) 4500 Decal, LH (Thru SIN T16-4665) L4500 Decal, LH (SIN T16-4666 Higher) Multi-Color Striping (Thru T16-4570) O&K Stripe (SIN T16-4571 & Higher) Multi-Color Strip,Rear (Thru SIN T16-4570) Stripe, Rear (SIN T16-4571 & Higher) Lubrication Chart Frame Danger Decal Suspended Loads Decal Slow Moving Vehicle Emblem Engine Fan Decal Pressurized Lines Warning Decal Hydraulic Oil Tank Decal

-

-

202

283000

111ON' "EV

IDENTIFICATION

Item

14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 203

Part No

Qty.

1 2 1 1

i

1 1 1 9 1 3 3 1 2 1 1 1

4607797 4620878 4620886 4620792 4620884 4620885 4620.883 4607767 4007768 4620821 4608567 4608565 4608568 4608566 4608592

REF 4608773

Description

.

Engine Oil Service Decal Transmission Oil Check Decal Air Cleaner Decal Engine Oil Filter Decal Transmission Filter Decal Brake Filter Decal Fuel Filter Decal Diesel Fuel Decal Drain Decal Test Port Decal TrunionDecal Steer Cylinder Decal Pillow Block Decal Park Caliper Decal o & K Trojan Logo Decal Rops Cert. Plate (NI) (Inside Tool BOx) ·Serial Number Plate

-

-

28

3000

IDENTIFICATION

Item

31 32 ·33 34 35 36 37 38 39 40

Qty,

1 1 1 1 1 1 1 4 1 1 1 1.

1 2 4

Part No

4608564 4609239 4610433 4610434 4610435 4610436 4615081 4610437 4615078 4610430 4615077 4610431 4615077 4610432 4615076

Description

.

Tag, Steer Frame Lock .

Test port Decal Safety Mat-Hyd •. Tank Safety Mat-Hyd. Tank Safety Mat-Hyd. Cabinet· Safety Mat-Hyd. Cabinet (Thru SIN ~16-4570) Safety Mat (SIN T16-4571 & Higher) Safety Mat-Fenders (Thru SIN T16-4570) Safety Mat (SIN T16-4571 & Higher) Safety Mat, RH Battery Box(Thru SIN T16-4570) Safety Mat, Battery Box (SIN T16-4571& HigherD Safety Mat,LH Battery Box(Thru SIN T16-4570) Safety Mat (SIN T16-4571 1& Higher) Saf.ety Mat (T~ SIN Tl6-4570) Safety Mat,Battery Box & Steps (SIN T16-4571 & Higher)

204

~iROJAN

283000

-.

IDENTIFICATION Qty.

Item

41

Part No

1

4610502

1

4614932

1

4610503

1

4614933

2 1 2 1 1 1 1

4611395 4611396 4611397 4614938 4614937 4614930 4614931

,

42

43 44 45 46 47 48 49

205

Description

o

& K Trojan Multi-Color Stripe, RH (Thru SIN T16-4570) Trojan Multi-Color Stripe, RH (SIN T16-4571) & Higher o & K Trojan Multi-Color Stripe, -LH . (Thru SIN T16-4570) Trojan Multi-Color Stripe, LH (SIN T16-4571 & Higher) Lift Arm Decal Bucket Cylinder Decal Hoist Cylinder Decal Rear RH Stripe (SIN T16-4571 & Higher) Rear LH Stripe (SIN T16-4571 & Hiqher) Multi-Color RH Stripe (SIN T16-4571 & Higher) Multi-Color LH Stripe (SIN T16-4571 & Higher)

~iROIAN

300000

28 'C27

~~~

32

26

26

31

--~ 7

.

c:::=:::::\===:J)~ 30

29

~ -,~

~-~.6~ 28

~_aV~:l let--J

6929

HEATER ASSEMBLY Item

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

Qty.

1 1 1 1 1 1 1 1 1 1 1 1 1 1 AR

3 AR

Part No

3098337 4616435 4611341 4179216 3098353 0030152 4601883 1721024 4158347 3014716 0814116 7412050 41598"18 4139704 4139359 4174532 4151679

Description

Heater Assembly Cover Ass~ly Flange Flange Assembly ,Plate Assembly Cover Control Cable Switch Vent Nozzle Knob Grommet Sleeve Clamp Tube (5" LG) Spacer Liner, Rubber (17" LG)

-

-

206

30

<i>TROIAN

0000

6929

HEATER ASSEMBLY

. Item

Qty,

18 19 .20 21 22 23 24 25 26 27 28 29 30 31 32 33 34

5 2 3 3 3 .

16 3 2 6 2 2 1 1 1 1 1 2

207

Part No

7121016 7121047 6710026 6713043 712.1015 4154830 1500065 1500062 2054765 2035717 2053266 4601884 4618391 4618390 4610096 4611489 1572075

Description

Bolt (MlOx20) :Bolt (8x12) Screw (B .4.2x25) Screw (B 3.5x22) Bolt (M6xl0) Screw, Tapping (3.9x9.5) Washer (10.5) Washer (8) Clamp Valve, Shut-Off Bushing Control Valve Hose Hose Hose Hose Loc kwas her (AlO)

.

-

30

40

0000

4~

39

6929

HEATER ASSEMBLY

.

Item

35 36 38 39 40 41 42

Qty,

2 1 1 3 1 1 2 1

Part No

0047865 4610850 4621366 0049108 3094323 3094324 3094243 1414857

Description

.

Clamp Flue, Air (Thru SIN T16-4630) Flue, Air (SIN T16-4630 & Higher) Lockwasher (A6) Blower Assembly (Incls. Items 40 & 4],.)

Motor Brush Core.

,

-

-

208

~TROIAN

300001

7 8 9 10

6753

LUBRICATION SYSTEM LIFT ARMS Item

Qty.

1 2

REF 1 1 1 1 1 1 1 1

3

4 5 6 7 8 9 10 11 12 13 209

AR AR AR AR AR AR AR AR

Part No

4613945 4615425 4613946 4615426 4613947 4615406 4613948 4615407 3300001 4178973 1639009 1629004 1630005 1{)40815 1633183 4610179

Description

Lift Arm ABsy. Group 650000) Tube ABsembly (Std) Tube ABsy. (Hi-Lift Arms) Tube ABsy. (Std) Tube ABsy. (Hi-Lift Arms) Tube Assy. (Std) Tube ABsy. (Hi-Lift Arms) Tube ABsy. (Std. ) Tube ABsy. (Hi-Lift Arms) Lube Fitting Fitting, Bulkhead Nut (M12xl.5) Nut, Union Ferrule Elbow, 90° Lube Fitting Spacer

-

-

300001

7 8 9 10

6753

LUBRICATION SYSTEM LIFT ARMS Item

14 15 16 17

Qty. AR AR AR

2

Part No

2500062 4155508 1920863 7120015

Description

Washer Locknut Clip, Plastic Bolt (M8x55)

.

-

-

210

310002

6754

.

LUBRICATION SYSTEM FRONT. FRAME Item

Qty.

1 2 3 4 5 6 7 8 9 10 11 12 13

REF 1 1 1 1 AR AR AR AR AR AR AR

1

Part No

4610156 4610165 4610166 41-78930 3300001 4178973 1639009 1629004 1630005 1633827 1633183 1633579

Description

,

Front Frame Assy. (See Group 01000"0) Tube Assembly Tube Assembly Tube Assembly Hose Assembly Lube Fitting .

Fitting, Bulkhead Nut (Ml2xl.5) Nut, Union , Ferrule Fitting Lube Fitting Adapter (GE6PL to 1/8 NPT)

-

-

211

~iN""N

31

0003

6755

"

LUBRICATION SYSTEM REAR FRAME Item

Qty.

1

REF REF REF 1 1

:2

3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

AR AR AR AR AR AR AR AR AR AR AR

1

Part No

4610169 4610168 3300001 4178973 1639009 1629004 1630005 1640815 1633183 4610179 1500062 4155508 1920863 7120026

Description

Rear Frame Assy. (See Group 010100) Trunion Assy. (See Group 040200) Axle Assy., Rear (See Group 032000) Tube Assembly Tube Assembly Lube Fitting Fitting, Bulkhead Nut (Ml2x1.5) Nut, Union Ferrule Elbow, 90° Lube Fitting Spacer Washer Locknut Clip, Plastic Bolt (M8x80) 212

31

LUBRICATION SYSTEM REAR FRAME Item

18 19 20 21 22 23 24

213

Qty,

1 2 2 1 2 1 1

Part No 7120029 1640764 4608886 4610170 4610167 4610171 4618252

.

Description

Bolt (M8x100) Elbow, 90° Reducer Tube Assembly Tube Assembly Tube Assembly Tube Assembly

.

0003

<i>TROIAN ,~

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31

REAR VIEW

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MACHINE

1:> 6756

LUBRICATION SYSTEM AXLE TRUNION Item

9

10 12 25 26 27

Qty.

AR AR AR

2 1 1

Part No

1629004 1630005 1633183 1633820 4610228 1640815

Description

Nut, Union Ferrule Lube Fitting Fitting Tube Assembly Elbow

214

320500

,.. <'!I?t

16

t

14

HYDRAULIC TANKISTEPS (THRU SIN T16-4650) Item

1 2 3 -4 5 6 7

8 9 10 11 °12 13 14 15 215

Qty.

1 1 1 1 1 NSS NSS NSS 2 1 1 3 3 1 1 11 AR

1

Part No

4607781 4614139 4619464 4607743 4611296

4°607784 0004049 4134934 7832198 1547016 4150158 4135114 ° 7121229 1540008 4607734

Description

Tank ABsy., Hydraulic (Thru SIN T16-457Q) Tank ABsy. (SIN T16-457l thru 4645) Tank ABsy. (SIN T16-4646 & Higher) FillerlBreather Filter ABsy.(Incl. Items 3-5) Cap, Hydraulic ("NYC) Screen (Order Item 2) Gasket (Order Item 2) Screw (Order Item 2) Sight Gauge Ball Nut Bolt (Ml6x40) Washer (~6) Gasket Cover Bolt (MlOx20) Washer (MlO) Ladder ABsembly (Thru SIN T16-4570)

~TROIAN 23-~

320500 -~-

~-

~-

17 "

21 14 \

14 18

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~~~~~~.J~ '_.~

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-19 20

22

6742

HYRAULIC TANK/STEPS (THRU SiN T16-4650) Item

16 17 18 19 20 21 22 23 24 25 26

Qty.

4 AR

8 8 2 4 1 1 1 1 3 1 3 3

1 6

Part No

7121148 1251066 7120488 4606467 4606466 4614145 4614141 4616336 2034663 4616149 2108590 4611432 7121229 1540022 4614471 2033348

Description

Bolt (MlOx30) (Thru SIN T16-4570) Washer (MlO) Bolt (MlOx40) Spacer Pad, Rubber Plate Step Assembly (Std) Step Assembly (Germany) Plug Plate, Acoustical (Germany) (NI) Buttom, Acoustical (Germany)(NI) Cover (Thru SiN T16-4570) Bolt (MlOx20) Lockwasher (MlO) Cover (SIN T16-4571 & Higher) Screw (:ff12xl/2)

216

320500

<i>TRD.lAN

16

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(!f?t "-14 13

6874

HYDRAULIC TANK/STEP (S/N T16-4651 & HIGHER) Item

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 217

·Qty.

Part No

1 1

4619464 4607743

2 1 1 3 3 1 1 8 8 1 6

NSS NSS NSS 4607784 0004049 4132934 7832198 1547016 4150158 4135114 7121229 1500008 4614471 2033348

Description

.

Tank Assemblly, Hydraulic Filler/Breather Filter Assembly (Incl. Items 3-5) Screen (Order Item 2) Gasket (Order Item 2) Screw (Order Item 2) Sight Gauge Ball Nut Bolt (M16 x 40) Washer (M16) Gasket Cover Bolt (M10 x 20) Washer Cover Screw, Self-Tapping (1/2 x 12)

.

320500

16

,~

6874

HYDRAULIC TANKISTEP (SIN T16-4651 & HIGHER) Item

Qty.

17 18 19 20 21 22

8 8 8 4 2 1

Part No

7120488 4606467 1251066 4614145 4606466 4614141

Description

Bolt (M10 x 40) Spacer Nut (M10) Plate Pad, Rubber Step Assembly

.

-

.

-

218

10-r -=l1

<i>TROIAN

2117 ~---.

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324000A

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til ('

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5-

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20 26 27

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6739

MAIN HYDRAULIC SYSTEM (FRONT FRAME)

(THRU SIN T16-4600) Item

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 219

Cty.

1 1 2 1 1 2 4 AR AR AR AR

Part No

REF REF REF REF 4608228 4608229 2103381 4608226 4608225 4608554 4608553 REF REF 2072632 2072631 2072633 0017311 -

Description

Control Valve Assy. (See Group' 324001) Cylinder Assy.,Bucket (See Group 6500001) Cylinder Assy.,Hoist (See Group 650002) Cylinder Assy.,Hoist (See Group 650002) Tube Assembly (Dump) Tube Assembly (Rollback) Clamp Tube Assembly (Raise) Tube Assembly (Lower) Hose Assembly Hose Assembly Hose Assy. (See Group 324000B-Item 35) Hose Assy. (See Group 324000B-Item 36) O-Ring O-Ring o Ring . Flange Half

lo-r

<§iPTROIAN

21-~1_14

g

17-

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8

20 26 27

~ I

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b-~

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118-~01'E==::t 18 I ..---------, Ii--.;...r-n::j§..

L...-_ _ _ _ _ _ _ _ _ _ _ :::::u:- rj20 4 1-'115

V151

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L -_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _~

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18 _ _-

~ Ii,20

18 67.39

..

.MAIN HYDRAULIC SYSTEM (FRONT FRAME) (THRU SIN T16-4600) Item

18 19 20 21 22 23 24 25 26 27

Qty.

AR AR AR AR AR

1 3 3 AR AR

Part No

2070814 2070816 7121148 7121198 2037638 4605064 7121067 4604997 1500008 1251066

Description

Flange Half Flange Half Bolt (MlOx30) Bolt (Ml2x35) Bolt (7/16-14xl 112) Plug Bolt (Ml4x35) Washer (Ml4) Washer (MlO.5) Nut (MlO)

. .

220

~IR(UAN

324000A

28

6-

3

25

t

29

6851

MAIN HYDRAULIC-SYSTEM (FRONT FRAME) (SIN T16-4601 & HIGHER) Item

1 1A

2 3 4 5 6 7

8 9

10 11 12 13 14 15

221

Qty.

-1 --1 1 3 1 1 1 1 1 1 1 2

Part No

REF 4608949 REF REF REF 4614405 4614406 2103381 4614404 4616186 4615035 4615035 4615044 4615043 4616233 4608554

Description

Control Valve Assembly (See Group 324001) Test Fitting (SIN T16-4646 & Higher) Cylinder Assembly, Buckedt (See Group 65000) Cylinder Assy., L.H. Hoist (See Group 650002) Cylinder Assy., R.H. Hoist (See Group 650002) Tube Assembly (Dump) Tube Assembly (Rollback) Clamp Tube Assembly (Raise) Tube Assembly (Lower) Tube AsseInbly (MCV Inlet) Tube Assembly (MCV Inlet) Support Bar Clamp Plate Assembly Clamp Hose Assembly

~iRD.I.N

324000A

28

6-

6851

MAIN HYDRAULIC. SYSTEM (FRONT FRAME) (SIN T16-4601 , HIGHER) Item

Qty.

16 17 18

2 2 1 1 1 10 2 8 18 4 16 16 8 12 32 8 3

19 20 21 22 23 24 25 26 27 28 29 30 31

Part No

2091114 4608553 4615039 4621965 4615040 2072632 2072633 4149227 0017311 2070816 2070814 2037636 2037659 2037638 7121148 7121198 7120114

Description

Hose Assembly Hose Assembly Hose Assy., To Unloading Valve (SIN 4601-4645 Hose Assy., To Divider Valve (SIN T16-4646_' 1p) Hose Assy., To Cooler Relief Valve O-Ring O-Ring O-Ring Flange, Half Flange, Half Flange, Half Bolt (7/16-14 x 1-1/4) Bolt (1/2-13 x1-1/2) Bolt (71/6-14 x 1-1/2) Bolt (M10 x 30) Bolt (M12 x 35) Bolt (M14 x 210) 222

~IROIAN

324000A

28

T-

23-::g 28/ ,

t

20

7

7

~

~

-5

6-

6851

MAIN HYDRAULIC· SYSTEM (FRONT FRAME)

(SIN T16-4601 & HIGHER) Item

Qty.

3lA 32 33 34 35 36 37 3S 39

3 2 4 S 2 4 3

-4

Part No

1500059 7121025 1500005 150000S 1251065 1251066 1251071 REF

4619340

•

Description

Washer (M14) Bolt (MS x 40) Washer (MS) Washer (M10) Nut (MS) Nut (M10) Nut (M14) Spacer (Supplied W/Valve) Bolt, Socket Head (7/16-14 x 1-1/4)

~

(

223

32

40008

8 ~

23

~~

aJ

0

6740

MAIN HYDRAULIC SYSTEM (REAR FRAME) (THRU SIN T16-4600' Item

Qty.

1 2

3 4 5 6 7 8 9

10 11 1lA 11B 11C 11D 12 13

2 4 4 3 AR

3 2 1 1 1 1 1 2 2

Part No

REF REF 4607888 1547016 2037698 REF 7120054 1500008 4610386 4155509 4606781 4606782 4605313 4605314 4608200 1500005 7121121

.

Description

Pump Assembly (See Group 110002) Pump Assembly (See Group 324006) Gasket Washer (M16) Bolt (5/8-11x1-3/4) Valve, Flow Divider (See Group 324002) Bolt (M10x130) Washer (10.5).

Spacer Locknut (M10) Valve, Cooler Relief Body Assembly Poppet Spring Plug Washer (M8) Bolt (M8x16) 224

3240008

8

t

23

~~

C!l

•

6740

MAIN HYDRAULICSYSTEM (REAR FRAME) (THRU SIN T16-41i.0111 Item

14 15 15A 16 17 17A 18 19 20 21 ·22 23 24 25 26 27 28 225

Qty.

3 3 1 1 1 2 1 4 4 2 4 1 1 1 1

Part No

REF 6220030 0049110 4608542 4609145 4617826 4606671 469021 2037590 1540029 7121133 7121229 4609068 REF 4607986 4608227 4610465

.'.

Description

Valv, Unloading (SeeGroup 324005) Bolt (M10x55) Lockwasher (M10) Plug Filter Assembly Sender Element & Gasket Bracket Assembly Bolt (5/16-18x1) Washer (M8) Bolt (M10x20) Bolt (M10x20) Cover, ,Filter Hydraulic Reservoir (See Grp. 320500) Manifold Tube Assembly Manifold

8 + 23

~4

CE

•

6740

MAIN HYDRAULIC· SYSTEM (REAR FRAME)

(THRU SIN T16-4600) Item

29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45

Qty.

2 1 1 1 1

1 1 1 1 2 2 2 4 AR AR AR

3

Part No

4607990 4605952 4608548 4608549 4608547 4608550 4608552 4608551 4607983 4607984 4613835 2090384 2059307 2072631 2072632 2072633 2072634

Description

Elbow, 90° Elbow, 90° Hose ABsy, Divider to Pump Hose ABsy, Valve to Pump Hose ABsy, Divider to Manifold Hose ABsy, Manifold to Valve Hose ABsy, Cooler to Main Valve Hose ABsy, Main Valve to Manifold HO.se, Suction Hose, 'S-uet-ipn Hose ABsy, 'iest.(Was 4610925) Clamp Clamp o Ring o Ring o Ring o Ring 226

32

40008

8 ~

23

~~

C!l

•

6740 .I!'JA.1.1'I

n

l: l ' KA

o\,;

~

l: ~ oJ: J:iJ.V.I.

(REAR FRAME)" (THRU S/N T16-4600) Item

46 47 48 49 50 51 52 53 54 55 55A

227

Qty.

AR AR AR AR AR AR

4 12 4 2 1

Part No

2070814 0017311 2070816 7121148 7121198 2037638 2037615 2037659 2037669 4606726 4610195

Description

Flange Half Flange Half Flange Half Bolt (M10x30) Bolt (M12x35) Bolt (7/16-14x1 1/2) Bolt (3/8-16x1 1/4) Bolt (1/2-13x1 1/2) Bolt (1/2-13x4) Fitting, Test Connector, Test

32

4000 B

8 , 23

~~ 25

I~,....-----'

.

6853

MAIN HYDRAULIC SYSTEM (REAR FRAME) (S/N T16-4601-4650) Item

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

Part No

Qty.

-24 4

-3 AR

3 3 1

-3 3 1 1

REF. REF.

4607888 1547016 2037698 REF. 7120054 1500008 4610386 1251066 4618556 REF. 6220030 0049110 2103381 4608542

Description

Pump Assy. (See Group 110002) (Steer) Pump Assy. (See Group 340006) (Main) .

Gasket Washer (M16) Bolt (5/8-11 x 1-3/4) Valve, Flow Divider (See Group 324002) Bolt (M10 x 130) Washer (M10.5) Spacer Nut Valve, Cooler Relief Valve, Unloading (SeeGroup 324005) Bolt (M10 x 55) Washer Clamp Plug

228

8

t 23

~~ 25

.

·0 rn • 11--:::-------'

MAIN HYDRAULIC SYSTEM (REAR FRAME)

N Item

Qty.

17 17A 18 19 20 21 22 23 24 25 26 27 28 29 30 31

1 1 2 1 4 4 2 4 1

229

Part No

4609145 4617826 4606671 4609021 2037590 1540029 7121133 7121229 4609068 REF.

1 1 1 2 1 1

4607986 4608227 46104'05 4607990 4605952 4608548

1-4 Description

Filter Assy. (Incls. Items 17A & 18) Sender, Pressure Element & Gasket Bracket Assembly Bolt (5/16-18 x 1) Washer (M8) Bolt (M10 x 25) Bolt ( 10 x 20) Cover, Fi.lter Hydraulic Reservoir (See Group 320500) Manifold Tube Assembly Manifold Elbow Elbow Hose Assy., Pump to Flow Divider Valve

6853

~TRo.mN 33

8 J23

~~ 25

·0 [!)

II-:::,....----.J

•

6853

MAIN HYDRAULIC SYSTEM (REAR FRAME)

SIN T16-4601-4650 Item

32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47

Qty.

1 1 1 1 1 1 2 2 2 4 3 6 4 3 6 12

Part No

4608549 4608547 4608550 4615040 461503.9 4607983 4607984 4613835 2090384 2059307 4149227 2072632 2072633 2072634 2070814 0017311

Description

.

Hose Assy., Pump to Unloading Valve Hose Assy., Divider Valve to Manifold Hose Assy., Unloading Valve to Tube Assy.

Hose Assy., Cooler Valve to Main Valve Hose Assy., Manifold to Main Valve Hose, Suction Hose, Suction Hose Assembly, Test Clamp Clamp O-Ring O-Ring O-Ring O-Ring Flange, Half Flange, Half

230

~TAOJAN ~ 33

•

25

·0 n II-:::__- - - . - l

MAIN HYDRAULIC SYSTEM (REAR FRAME) Item

48 49 50 51 52 53 54 55 55A 56 57 58 59 60

231

Qty.

6 6 8 2 4 4 4 2

r

1 2 1 1 2

Part No 2070816 7121148 7121198 2037638 2037615 2037659 2037669 4606726 4610195 4615034 4608507 4617541 4604169 2037576

Description

Flange, Half Bolt (M10 x 30) Bolt (M12 x 35) Bolt (7/16-14 x 1-1/2) Bolt (3/8-16 x 1-1/4) Bolt (1/2-13 x 1-1/2) Bolt (1/2-13 x 4) Fitting, Test Connector, Test Elbow, Cooler Relief Valve Clamp, Half Rubber Strip Plate· Bolt (1/4-20 x 2-3/4)

6853

32

40008

25

MAIN HYDRAULIC SYSTEM (REAR FRAME)

(SIN T16-4651 & HIGHER) Item

Qty.

1

2 3 4 5

2

4 4

6

7

3

8

AR

9 10 11 15 17 17A 18 19

4 3 1 1 1 1 2 1

Part No

REF. REF. 4607888 1547016 2037698 REF. 7120048 1500008 7120974 1251066 4618556 2103381 4609145 4617826 4606671 4609021

Description

Pump Assy. (See Group 110002) (Steer) Pump Assy. (See Group 320006) (Main)· Gasket Washer.

Bolt (5/8 - 11 x 1-3/4) Valve, Flow Divider (See Group 324002) Bolt (M10 x 100) Washer (M10.5) Bolt (M12 x 90) Nut Valve, Cooler Relief Clamp Filter Assy. (Incls. Items 17A & 18) Sender, Pressure Element & Gasket Bracket 232

<9iP

32

TRIUAN

40008

~L---_ _

MAIN HYDRAULIC SYSTEM (REAR FRAME) (SIN T16-46Cil & HIGHER' Item

Qty_

20 21 22 23 24 25 26 27 28 29 30 31 32 35 36 37

4 4 2 4 1

233

-1 1 1 2 1 1 1 1 1 1

Part No

2037590 1540029 7121133 7121229 4609068 REF.

4607986 4619462 4619460 4607990 4605952 4608548 4619680 4615040 4621965 4607983

Description

Bolt (5/16-18 x 1) Washer (M8) Bolt (M10 x 25) Bolt (M10 x 25) Cover, Filter Hydraulic Tank Assy. (See Group 320500) Manifold Tube Assembly Manifold Elbow Elbow Hose Assy., Pump to Flow Divider Valve Hose Assy., Pump to Manifold Hose Assy., Cooler Valve to Main Valve Hose Assy., Flow Divider to Main Valve· Hose, Suction

-

32

40008

24 8· ~ 23

~~ 25

I

·0 ~L-_ _

MAIN HYDRAULIC SYSTEM (REAR FRAME) (SIN T16-4651 & HIGHER) Item

Qty.

38 40 41 42 43 44 45 46 47 48 50 51 52 53 .

54 56

2 2 4 1 4 4 3 2 10 6 4 12 4 24 4 1

Part No

4607984 2090384 2059307 4149227 2072632 2072633 2072634 2070814 0017311 2070816 7121198 2037638 2037615 2037659 2037669 4615034

Description

Hose, Switch Clamp Clamp O-Ring O-Ring O-Ring O-Ring Flange, Half Flange, Half Flange, Half Bolt (M12 x 35) .Flange, Half Bolt (3/8-16 x 1-1/4) Bolt (M1/2-13 x 1-1/2) Bolt (1/2-13 x 4) Elbow

234

~iROJAN

324000C

6741

MAIN HYDRAULIC COOLING SYSTEM (THRU SIN T16-4600) Item

Qty.

1

1 1 1 3 3 6 6 3 6

Z

3 4 5 6· 7 8 9 10 11

235

Part No

4608561 4608560 1640724 2037598 4608170 4608169 7120257 4608166 4608165 REF REF

Description

Hose Assembly Hose Assembly Elbow Bolt (5/l6-l8x2 112) Plate Clamp Half Bolt (1/4-20x2 112) Plate Clamp Half Radiator Assy. (See Group 060100) Valve Assy, Relief (See Group 324000B)

<i>iNDIAN

324000C

14-V

::~ I

5

~

6-1

1-1

9-'

6849

MAIN HYDRAULICS COOLING SYSTEM (S/N T16-4601 & HIGHERJ Item

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

Part No

Qty.

-1 1 1 2 1 1 1 2 1 1 2 2 3 6 6 2

REF.

4618919 4608561 4608560 1640724 4619264 4618481 4618482 1633790 2053282 4618476 1721006 4605724 2037598 7120257 1500008 1251066

Description

Radiator/Cooler Assembly (See Group 060100) Hose Assembly Hose Assembly Hose Assembly Elbow Adapter Valve Check Valve, Check Adapter Reducer Adapter Bolt Bolt Bolt (5/16-18 x 2-1/2) Bolt Washer Nut 236

<i>TRDIAN .

324000C

15-~

21-~

20~

6849

MAIN HYDRAULIC COOLING SYSTEM (SIN T16-4601 & HIGHER) Item

Qty.

18 19 20 21 22 23

3 6 6 3 1 1

Part No

4618170 4608169 4608165 4608166 4618556 4618916

Description

Plate Clamp Half Clamp Plate Relief Valve, Cooler Plate

•

237

32

4001

CONTROL VALVE ASSEMBLY (THRU SIN T16-4600) Item

Qty.

A

1

1 4 5 6 7 8 9 10 11 12 13 15 16 17 18 19

Part No

4188899

NSS 1 1 1 4 4 4 1 1 1 2 16 16 4 4 4

4179027 4179020 4610174 4179335 4179336 4179328 4179327 4504349 4501940 4501034 6220015 0049109 4149395 0912017 4150037

Description

Control Valve Assembly Housing (Order Item A) Cap, Spring Cap, Spring Cap, Spring Spring Spring Seat, Spring Piston Relief Valve Assy., Main Relief Valve Assembly, Hoist Relief Valve ~sembly, Rollback Bolt Loc kwas her o Ring Plug Sealing Washer

&

Dump

...

238

32

CONTROL VALVE ASSEMBLY (THRU SIN T16-4600) Item

Qty.

21 22 23 24 2-5 27 28 29 30 31 34 35 36 37 38 39

2 2 1 1 1 1 1 1 1 1 2 2 2 .1 1 1

239

Part No

4500854 4155443 415~393

4149327 4149144 4155374 4149312 4500853 4136093 4142509 4500847 4142509 4149231 4181362 0782003 4149764

Description

Piston Plug Plug o Ring Seal Plug Seal piston Bushing Spring Bushing Spr.ing Seal Cap Plug Sealing Washer

4001

32

4001

6852

MAIN CONTROL VALVE ASSEMBLY (SIN T16-4601 & HIGHER) Part No

Item

Qty.

A B

1 2

4618606 4605387

C

1

4605385

D

1

6750865

1 2 3 4 5 6 7 8 9 10

1 1 1 1 •1 1 1 1 1

-

NSS 6751253 2007972 6751248 6751252 2001946 4605404 6750089 6750035 6750057

DescriptIon

Control Valve ABsemb1y Relief & .Anti-Cavitation ABsy. (Inc1s. Items 69 - 87) Overload Relief Valve ABsy. (Hoist) (Inc1s. Items 88 - 103) Anti-Cavitation Valve ABsy. (Inc1s. Items 104 - 110) Housing ABsy. (Order Item A) .cap o Ring Seat, Check Check Spring Seat, Relief o Ring Poppet Spring

-

240

324001

6852

MAIN CONTROL VALVE ASSEMBLY (SIN T16-4601 & HIGHER)

.

Item

11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 241

Qty.

1 1 l.

1 1 1

1 4 4 1 1 1 1 1 1 1 1

Part No

2007972 6751254 6751247 6750406 2033517 6750406 6750907 2031431 6750052 4605402 4605375 4605380 4605375 2033304 6750428 6750769 6750769

Description

a

Ring Cap Screw, Adjusting Washer Nut Washer Nut, Acorn -Capscrew Lockwasher Cover Retainer, Spring Spring Retainer, Spring a Ring Spring a Ring a Ring

-

.-

"

32

4001

6852

.

MAIN CONTROL VALVE ASSEMBLY (SIN T16-4601 & HIGHER)

Item

Qty.

28 29 30 33 34 36 37 38 39 40 41 42 43 44 45

1

-

-1 1 1 1 1 1 1 4 4 4 4 1

Part No

4605409 NSS NSS 6752398 6750428 4605377 4605373 4605379 4605374 4620443 6750052 2031431 2031431 6750052 4605403

Description

Seal Retainer Spool, Bucket (Order Item "A") Housing (Order Item "B") Check Spring Cap Retainer, Spring Spring Retainer, Spring Cover Loc kwas her Capscrew Capscrew Loc kwas her Cover

-

242

32

<i>TROUUI

4001

6852

MAIN CONTROL VALVE ASSEMBLY (SIN T16-4601 &- HIGHER) Item

46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 243

Qty.

1 1 1 1 1 1 1 1 1 1 1 1 1

-2

2 1

Part No

4605405 4605383 2033304 4605375 4620549 4605375 6750428 4605382 4620442 6750769 6750769 4605409 4605378 NSS 2033304 4605377 4605374

Description

Spring Pack Assembly Cap o Ring Retainer,_ Spring Spring Retainer, Spring Spring Check Seal, Retainer o Ring o Ring Seal Retainer Spacer Spool, Hoist (Order Item "A") o Ring Cap Retainer, Spring

324001

90 82

6852

MAI~

CONTROL VALVE ASSEMBLY

(SIN T16-4601 & HIGHER)

-

Item

Qty.

63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79

1 1 1 4 4 2 2 2 2 2 2 2 2 2 2 4 4

Part No

4605379 4605373 4605402 6750052 2031431 2033304 4605392 4605390 4605393 4605397 4605398 4605395 46.05391 2031963 4605396 6752909 46054·00

Description

Spring Retainer, Spring Cover Lockwasher Caps crew o Ring Check Seat, Relief Check Back-up Ring o Ring Spring Poppet o Ring Spri,ng Back-up Ring o Ring

-

244

32

4001

62

6852

MAIN CONTROL VALVE ASSEMBLY (SIN T16-4601 & HIGHER) Item

80 81 82 83 84 .85 86 87 88 89 90 91 92 93 94 95 96 245

Part No

Qty.

2 2 "2 2 2 4 2 2 1 2 1 1

-

1 1 1 1

4605389 6750057 2007972 4605394 2033517 6750406 6750908 6750907 6750056 6750406 2033517 6750050

NSS 6750057 6750035 6750991 2039492

Description

Cap Spring a Ring Cap Nut Washer" Screw, Adjusting Nut, Acorn Nut, Acorn Washer Nut, Jam Screw, Adjusting Housing (Order Item "C" ) Spring Poppet a Ring a Ring --

-

I

32

4001

6852

MAIN CONTROL VALVE ASSEMBLY (SIN T16-4601 & HIGHER) Item

Qty.

97 98 99 100 101 102 103 104 105 106 107 108 109 110 111 112 113

1 1 1 1 1

-

2 1

-

1 1 1

-2 1 1 4

Part No

6752922 2035425 6750867 2001946 6752923 NSS 2033304 6750867 NSS 2035425 6750868 6750866 NSS 2033304 2072632 4605399 2031392

Deacrtptlon

Seat, Check Ring Cap Spring Check Seat, Relief (Order Item "C") o Ring Cap Housing (Order Item "0" ) o Ring Spring Check Seat, Check (Order Item "Oil) o Ring o Ring Cover Lockwasher

o

246

324001

6852

MAIN CONTROL VALVE ASSEMBLY (SIN T16-4601 & HIGHER) Item

Qty.

114 115 116 117

4 1 1 4 4 12 12

118

Part No

6750138 2031956 6752660 6751572 2031391 4605953 2031391

Description

""

Caps crew Ring Plug Bolt, Anti-Cav. Mounting (NI) Lockwasher (NI) Bolt, Relief Valve Mounting (NI) Lockwasher (NI)

o

-

247

324002

VALVE ASSEMBLY (FLOW DIVIDER) {THRU SIN T16-4580j

\

)

Item

Qty.

A

1 1 1

B C 1 2 ·3 4 5 6 7 8 9 10 11 12 13 14

-1 1 1 1 1 1 1 1 1 1 1 1 4

Part No

3225322 4610071 - 4610072 NSS 4610039 4610040* 4610041· 4610042 4610043 4610044 4610045** 4610046** 4610047 4610048* 4610049* 4619950 4610051

Description

Valve Assembly Seal Kit-Co~plete (Items *) Seal Kit-Small (Items **) Housing (Order Item A) Switch, Flow o Ring Spool Spring Plug Valve, Throttle V-Ring V-Ring Valve Insert o Ring o Ring Cover Bolt

-

248

324002

I

I \. .--

--

_~()11 10

VALVE ASSEMBLY (FLOW DIVIDER) (THRU SiN T16-4580j Item

15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 249

Qty.

1 3 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

Part No

4610052 4610053* 4610054* 4610055* 4610056* 4610057 4610058 4610059 4610060* 4610061 4610062 4610063** 4610064 4610065 4610066 4610067 4610068

Description

Valve Insert Seal o Ring o Ring o Ring Seal o Ring Plug o Ring Spool, Primary Seat, Spring Snap Ring Spring Spring Valve Insert Plug Spring

-

<

<

-

I

<§iPTRO'AN

324002

,00 (J~-l iV .

12.

.J

13~ __----__

~ ~-----. ~ '25 , 1'\ '- \1

26

27

4

I(

~)

(

~~91 \7"""30

I

I

1

O-J

~Ol1

\...-- 10

~6~~~()~ ~ VALVE ASSEMBLY (FLOW DIVIDER) LTHRU SIN T16-4580) Item

32 33

Qty.

1 1

Part No

4610069 4610070

Description

Adapter o Ring

-

250

~liCOJAN

324002

FLOW DIVIDER VALVE ASSEMBLY (FOR MACHINE SIN T16-4581 & HIGHER) Item

Qty.

A B C 1 2 3* 4 5 6 7 8** 9** 10 11* 12* 13 14

1 1 1

251

-1 1 1 1 1 1 1 1 1 1 1 1 4

Part No 4613882 4614974 4610072 NSS 4614968 4610040 4610041 4610042 4610043 4614969 4610045 4610046 4610047 4610048 4610049 4610050 4610051

Deacrtptlon

Valve Assembly Seal Kit Complete (Items *) Seal Kit, Small (Items **) Housing (Order Item A) Switch, Flow (Incl. Item 3) O-Ring (22.1. 5 ) Spool, Primary Spring Plug Valve, Throttle V-Ring V-Ring Insert, Valve O-Ring (15x2) O-Ring (42x2) Cover Bolt (M8x50)

~IN""N

32

4002

~(Jl~J

~~~---~r--,~

14

L () ~ 26

25

24

27

~~I

"30

~~ 6

r'.

..J (

29

~

I

0-'

4

~tJll I I

'--- 10

(\j

~V3

~

FLaw DIVIDER VALVE ASSEMBLY (SIN T16-4581 & HIGHER) Item

15 16* 17'* 18* 19* 20 21* 22 '23* 24 25 26** 27 28 29 30 31

Qty.

1 1 1 1 1 1 1 1 1 1 1 1

1 1 1 1 1

Part No 4614970 4610070 4610054 4610055 4610056 4610069 4610058 4610(}59 4610060 4614971 4610062 4610063 4610064 4614972 4610066 4610067 4614973

Description

Insert, Valve (Incl. Items 17-19 & 21) a-Ring a-Ring (14x1.5) a-Ring (15x1.5) a-Ring (16x1.5) Adapter a-Ring (19x2) Plug (Incl. Item 23) a-Ring 24x2) Spool, Pr~ary (Incl. Items 25-27) Seat, Spring Snap Ring 18x1) Spring Spring Insert, Valve Plug Spring

-

252

~IA.OII'N

324003

22-if/O~ 122 --4 ,/'.~ /3 21-'

4 •

3

• 20

20-

12-

@@ 0

~ a;n 19~ @@ @ 16-~ LcOJ.®J

. 17 ....... 1 I

26 20 J

/~ ~ 1

~

V

*

8-

18

.

p

I

20

-

1'~liJ~: 1~"iii~U ~ /~ ~201 II 20

I "'-+--11-

~~I---H,,---i--i--l

~==::::/)J -9

\

~-15

6

t

-5

6738

SERVO HYDRAULICS (THRU SIN T16-4600) Item

Qty.

1

1 1 2

~

1B 2 3 4

AR AR AR

5

6 7 8 9

10 11 12 13 14 15 16 253

1 1 1 4 1 5 1 1 1

Part No.

4610662 4621129 4621914 7121139 1500005 1251065 REF REF REF 4610380 4610381 4610382 4610383 4610.384 1633798 1636819 4610385 1629009

Description

Servo Valve Assembly Console, Valve (NI) Detent, Electric Bolt (M8x20) Washer (M8) Nut (M8) Control Valve (See Group 324001) Valve, Mult-Function (See Group 160005) Manifold (See Group 324000B) Hose Assembly, Pressure Hose Assembly, Return Hose Assembly Hose Assembly Hose Assembly Adapter Tee Reducer, Orfice Nut, Union

324003

<i>iNOJAN

6738

SERVO HYDRAULICS ·.(THRU SIN T16-4600) Item

Qty.

17 18.

19 20 21 22 23 24 24A 25 26

1 1 1 7 1 1 AR

3 1 3 AR

1

Part No

1630009 1636787 4605014 4605015 4610715 4617574 6220111 4608520 4604172 4608515 4608517 4620031

Description

Ferrule Tee Adapter Adpater Cover (Std.) Cover (Germany) Bolt (M8x16) Bolt, Stacking Plate Plate Clamp Half Boot Ref: Servo Valve Ports H - Float 11 - Raise 12 - Rollback 21 - Lower 22 - Rollout

~

~

254

~iA.Ol"N

324003

.,

SERVO HYDRAuLICS (SIN T16-4601 & HIGHER) Item

1 1A

IB 2 3 4 5 6 7 8 9

10 11 12 13 14 15 255

Qty.

1 2 1 AR AR AR

1 1 1 1 1 1 5 6

Part No

4615263 4621914 4621129 7121139 1500005 1251065 REF REF REF 4610380 4610381 4608865 4608865 4608865 4608865 4605014 4605015

Oe8crlptlon

Servo Valve Assembly Detent, Electric 4 t 2.. S 787 f/;4.rPJe Console Valve (NI) klV0.6 Bolt (M8x20) Washer (M8) Nut (M8) Control Valve Assy. (See Group 324001) Multi-Function Valve (See Group 160005) Manifold (See Group 324000B) Hose Assembly, Pressure Hose Assembly, Return Hose Assembly (Port 11) Hose Assembly (Port 12) Hose Assembly (Port 21) Hose Assembly (Port 22) Adapter Adapter

-

.

~IROJI'N

324003

~9

6797

.,

SERVO HYDRAULICS (SIN T16-4601 & HIGHER) Item

15A 16.

17 18 19 19A 20 21 22 23

Qty.

1 1 AR AR AR AR AR AR

5 1

Part No

4149637 4610715 6220111 4608520 4604172 4608519 4608517 2055352 4149632 4620031

Description

O-Ring Cover Bolt (M8x16) Bolt, Stacking Plate, Cover Plate, Safety Clamp Halves Tie, Nylon (NI) o Ring Boot Ref: Servo Valve Ports 11 12 21 22

-

Bucket Rollback Hoist Raise Bucket Dump Hoist Lower

-

256

4i>i ROlAN

324005

6 16

2

9 13 12

15 20

1

16

4 3 18" 14 11 11

10

UNLOADING VALVE ASSEMBLY (THRU SIN T16-4645) Item

Qty.

A

1

1

2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 257

1 1 1 1 1 1 1 1 1 1 1 2 2 2

Part No 4179152 NSS NSS 4133969 4179269 4179268 4155443 4117"756 4136175 4165553 4188593 4142708 1251040 4165934 3229213 3223247 4149231

Oescriptlon

Valve Assembly Housing (Order Item A) Spool (Order Item A) Relief Plug Plug Plug Piston Bushing Plug Seat, Spring Spring Nut Set Screw Test Port (Was 4125416) Orfice o Ring

.

~illOJ"N

324005

6 16

2

9 13 12

15

20

21

22

1

16

4 3 18" 14 17 11

10

UNLOADING VALVE ASSEMBLY (THRU SIN T16-4645) Item

17.

18 19 20 21 22

Qty.

1 2 1 1 1 1

Part No

4149219 4149319 4142509 4149337 7200022 4156209

Description

o o

.

Ring Ring Spring Spring Wire Seal, Lead

.

258

~iROJAN

324006

4

PUMP ASSEMBLY (AUXILIARY) Item

A 1 2 3 4 5 6 7

8 9 10 11 12 259

Qty.

1 1 1 1 1 1 1 1 1 2 2 2 1 2 2 2 1

Part No

4608005 4621250 4610929 4610948 4621931 4610949 4610950 4621930 4610955 4610962 4610960 4610961 4610958 4610954 4621928 4610953 4610957

Description

Pump Assembly (Thru SIN T16~4650) Pump Assy. (SIN T16-4651 & Higher) Housing Shaft End Housing, Port (Thru SIN T16-4650) Housing, Port (SIN T16-4651 & Higher) Housing, Gear .

GearlShaft Set (Thru SIN T16-4650) GearlShaft Set (SIN T16-4651 & Higher) Seal, Lip Seal Plate, Thrust Seal Connector, Shaft Stud (Thru SIN T16-4650) Stud (SIN T16-4651 & Higher) Nut Seal

~

~liCOJ"N

650001

6925

BUCKET CYLINDER ASSEMBLY (THRU SIN T16-4610) Item

1\

B 1 2 3 4 5

6 7 8

9 10 11 12 13

Qty.

1 1 1 1 1 1 1 1 1 1 12 12 1 3 1 1 1

Part No

,

Description

Cylinder Assembly Cylinder Assembly (Hi-Lift Arms) Service Kit (Items *) Body Assembly Stuf.fing Box 45041.2 J(-187Z lif Rod Assembly (Std. ) Rod Assembly (Hi-Lift Arms) 4506484 4187215 Piston 4174427 Locknut 4174429 Snap Ring 71.20449 Bolt .

1500069 Washer 0040279* Guide. Ring 0042416* Guide Ring 0042647* Bearing Set 4149398* o Ring 4149442* Seal 4606485 4615443 4611468 4187210 4187213

264

4i>"I Nom.

65

0001

6925

"

BUCKET CYLINDER ASSEMBLY (THRU SIN T16-4610) Item

14.

15 16 17 18

Part No

Qty.

1 1 1 1 1

0040807* 0040410* 0042438* 0042237* 0040980*

Description

Back-up Ring Back-up Ring Seal Seal Wiper

-

I 265

4iP1ROI-

65

N

0001

"

BUCKET CYLINDER ASSEMBLY (SIN T16-4611 & HIGHER) Item

A

B 1* 2* 3* 4 5 6 7 8* 9* 10* 11* 12*

Qty.

1 1 1 1 2 2 1 1 1 1 1 1 1 1 1 1

Part No

4615374 4616863 4618767 4618935 4619007 4618998 4618993 4618994 4619008 4618995 4618996 4618999 4619002 4619004 4619000 4619006

Description

Cylinder Assembly Cylinder Assembly (Hi-Lift Arms) Seal Service Kit (Incls. Items *) Plug, Nylon Wear Ring Wear Ring Body Assembly Rod Assembly Rod Assembly (Hi-Lift Arms) . Piston Suffing Box Seal, Piston Wiper Seal o Ring o Ring

.

266

~IROIAN

650001 /1//'--'"

6829

BUCKET CYL .

(SIN T16_4~~~R&ASSEMBLY HIGHER) Part No

Item

13* 14· 15* 16*

1 1 1 1

4619001 4618997 4619003 4619005

Description

o

Ring

Locknut Seal , U- Cup Back-up R"~ng

~ilCOJftN

65

0002

78

o

o 9

10

11 6920

.

"

HOIST CYLINDER ASSEMBLY (THRU SIN T16-4610) Item

A

B. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

Qty.

1 1 1 1 1 1 1 1 14 14 1 1 1 3 1 1 1

Part No

4606484 4611469 , 4187118 4a.o4' ~O 'fIB89/'3 4187129 4187130 4174502 4155988 4154577 1500068 3300008 4125151 1747084 0042424* 0042423* 0042433* 4149253*

\

\

'.

-

Description

Cylinder Assembly Service Kit (Incl. Items *) Body Assembly Rod Assembly Piston Stuffing Box Locknut Snap Ring Bolt Washer Grease Fitting Bearing, Spherical Snap Ring Guide Ring Guide Ring Bearing Set a Ring

-

268

~IROJ·N ~1 18

65 17 16

0002

412

o

o 9

10

11 6920

.

HOIST CYLINDER ASSEMBLY (THRU SIN T16-4610) Item

16 17.

18 19 20 21

Qty.

1 1 1 1 1 1

Part No

4149350* 4149014* 0040403* 0042435* 4149158* 0040698

Description

Seal Back-up Ring Back-up Ring Seal Seal Assembly Wiper

~

269

650002

6830 ",

HOIST CYLINDER ASSEMBLY (SIN T16-4611 & HIGHER) Item

A

B 1* 2* 3* 4 5* 6* 7 8 9* 10* 11 12 13

Qty.

1 1 1 1 1 1 1 2 1 1 1 1 2 1 1 1 1

Part No

4615371 4616862 4618765 4618935 4619021 4619022 4618953 4619026 4619023 4619012 4619013 4619018 4619017 4619010 4619011 4619009 4619014

Description

"t\\PY. \'1 \\#

Cylinder Assembly Cylinder Assembly (Hi-Lift Arms) Seal Service Kit (Incls. Items *) Plug, Nylon Wiper Seal, U-Seal Grease Fitting Wear Ring Seal Piston Stuffing Box Seal, Piston Wear Ring Body Assembly Rod Assembly (Std.) Rod Assembly (Hi-Lift Arms) Spherical Bearing

270

650002

<i>"lAOJftN

6830

2

r

HOIST CYLI

.

(SIN T16_4~~ER 1 &ASSEMBLY HIGHER)

t-

Item

Qty

I

Part No

I

Description

'--

271 .

i

1 1 1 1 1 2

14* 15:Jr 16* 17 18* 19

L

..,

r

a-Ring a-Ring a Ring Locknut Back-up Rin Snap Ring g

4619019 4619025 4619020 4619016 4619024 4619015

I

-

~iROI"N

659000

+1 Grease Fi tting ,..J

~

"Rlng

Side

•

l

SPheriC, al Bearing

l.ower Side Cutting Edge

-r

1'""--

Wear_";=:::::;:j=" P I ow Pad 11.

Bolt&Nut

Cutting Edge

"

BUCKET ASSEMBLY (GP) Item

Qty.

Part No

Description

Size Cu. Yd. 1 1 1 1 1 1 2 1 1 2 2

4612565 4608013 4608018 4608019 4612576 4612575 4608024 4610867 4125355 4608034 4608025

4.0

Description Bucket Assy.

Cutting Edge (118.11") Cutting Edge,LH Lower Side Cutting Edge, RH Lower Side Cutting Edge, LH Side Cutting Edge, RH Side Wear Plate, Bottom Wear Plate, Bolt-on Kit Bearing, Spherical Ring, Retaining Plate, Bottom

,I

272

~TRO-IAN

65

9000

4S00Z SUCKET ASSEMBLY CHART nOTE, SEE BASE

/JUC(ET DESCRIPTION

L5wr~H s~= ~:05E

BASE I/ElDIfENT 11tA1N:?ING

170

10QQI 10BOI

4. 5 YD.' GEM:IIAL PI.flPOSC WITH BOLT-ON EDGE

4'\r~H B~'i!i T~~fJ5E 14.5W~~:B. ~~:~5E

115~.

170 461S970

11593.

4614223

cb~~~ R.H.

;0801: ;0801 159: 159;

~~4'

46164.

4608019 9

4608018 41

GEM:RAL PURPOSE

EDGE & 8Q T-ON TEETH

14.5wr~ 5P~ NOSE 45

!.

4611 iOO: 4611 iDO: 4611 iOO:

r~i; s~~6HT EIXiE

W

460, 14 460, 4608013

101~ 101~

SOIIOI!

GROUP FOR BIJCXET ASSEltBl YDETAILS.

4.5 YD l BQT-ON EDGE P/l

8QT-ON TEETH Pit

1IElD-CN TEETH Pit

-

4610872 46108:

---

-4510m

J50.801 460801 460801 460BOI 460801

14.5~r~~=T~~ 14. 5 YD.

s:

~ElOl!&IT

i0801: iD8011 460801:

--

4510869 46108G9

---

5P IltGUAR/J

,fRQ/itP/l

M.H.

ROCK

CM'tETE BUCrET

4615903

.-

-

4610141 --

.4615903 461S903

1601

~IGHT

IN I:G. 173!

IBJe 18J! 1931 lSI! 182!

192;

4SH222 4SI0871

...-.-

-~ 4SlJOBS - 4510877

~

-

i51014L 4S10l4l 4610141 4610141

451S90J --

4616602 461SS 46155 45080

.-

46160 45150 46160

-

BUCrn DESCRIPTION

182~

'Pit

CM'tETE /JUC(ET

'44

~EIGIfT

IN 1:6.

!5.0~~HB~~~~~~/NG~~~~~~-r-~:~~-.~~~~+-;~~~~~~~.---:---r----:_~---:--4-~461S90-~34-~~;~-r~~~;--I-~-1

5.0w~u:~~~~NG~~~+-~j~15~~~~~~~ ~~---=--4-~:~i~I080~B69$-r----:-+---_---4-~4.11~~~-+·~4~61m17f~+-7~iO~l--I-~~ 5.0 YD.' HAn HANOl/tlG WiC.B. 8QT-otI EDGE

S.OW;~H :.~~~~::G ~NDLING

DARlJ EDGE

~=::-;-+-~;-+--= ::::-~:'I::-=--~~=~+-~!~::!;;?;22H---'-~'-r--~--+------I--;;:::;-=-r....::4ESIOI17f~+-.1~:~~;,-+-l~~;;;:;7~L~ 4611iOli

461.

4608019

46011011

4616016

4608013

4608019

4608018

4614222

:

:

4SI~141451:~~

':~l~:~:

5522

4610877

~

-

-

-

~

-

..-

.-

4510141

-

.0

6854

NOTE:

See base bucket weldment details.

illustration

for

additional

For bucket assemblies other than what appears on chart, see individual groups. They are cataloged by cubic yard size.

273

2067

2072

<i>"I ROI"N

659000

'*' Grease ! Fitting

,.-J

u.....;~--~::.r;cal ~Bearing

BASE BUCKET WELDMENT (GP) Item

Qty.

Part No

Description

Size Cu. Yd. 1 1 1 1 2 1 2 2 2

4615970 4608020 4608021 4125355 4608034 3300008 4608024 4608025 4608031

4.5

Bucket weldment Cutting Edge, LH Side Cutting Edge, RH Side Bearing, Spherical Ring, Retaining Grease Fitting Wear Plate Plate, Bottom Stop Block

~

.

274

~iROJI'N

65

9000

t Grease ! Fit ting

,-J

u....;~--ar:::e.;c., fsearin g

BASE BUCKET WELDMENT (ROCK) Item

Qty.

1 1 1 1 2 1 2

2 2 7

Part No

4616003 4608020 4608021 4125355 4608034 3300008 4608024 4608025 4608031 4611836

Description

Size Cu Yd 4.5

Bucket We1dment Cutting Edge, LH Side Cutting Edge, RH Side Bearing, Spherical Ring, Retaining Grease Fitting Wear Plate Plate, Bottom Stop Block Wear Strips, Inside

-

275

~IROIAN

659000

-+ I

Grease Fitting

,....J

~l----ar::h·e,;c.,. fBearing

Lower Side Cutt ing Edge

Cut ting Edge

c---"i"

Wear _'::"==j=" Plow Pad ll. Bolt & Nut

.,

BUCKET ASSEMBLY (GP w/JRB FEMALE ADAPTER & BOLT-ON CUTTING EDGE) Item

Qty.

Part No

Description

Size Cu. Yd. 1 1 1 1 1 1 1 1 2

4618590 4618595 4611117 4608020 4608021 4608018 4608019 4610872 4619515

4.5

Description Bucket Assembly Female Adapter Cutting Edge, Main Cutting Edge, LH Side Cutting Edge, RH Side Cutting Edge, LH Lower Side Cutting Edge, RH Lower Side Bolt-on Cutting Edge Kit Wear Plate

-

276

~IROI"N

65

t I

9000

Grease Fitting

,...J

u....l----~~~n:erlca ;;t

.....

I

Bea ri ng

Lower Side Cutt ing Edge

Cut t ing Edge

BUCKET ASSEMBLY

(GP Item

Qty.

* SEE NOTE) (N.Y.C. )

Part No

Description

Size Cu. Yd. 1 1 1 1 1 1 2 1 2 1

4619722 4608013 4619885 4619886 4608018 4608019 4608024 4125355 4608034 3300008

4.75

Bucket Assembly Cutting Edge, Main Cutting Edge, RH Side Cutting Edge, LH Side Cutting Edge,LH Lower Side Cutting Edge,RH Lower Side Wear Plate Bearing, Spherical Ring, Retaining Grease Fitting

Note: Has Special Hinge Plate Design For Large Tire Compatability 277

-

4iP"i ROI"N

65

9000

-+ Grease 1

Fit ting

,....J

U-I.----f~~:e,;ca ;;;.

I

8ea ring

.J'-

BASE BUCKET WELDMENT (Ma) Item

Qty.

1 1 1 1 2 1 2 2 2

Part No

4616016 4611091 4611090 4125355 4608034 3300008 4608024 4619187 4608031

Description

Size Cu Yd 5.0

Bucket weldment Cutting Edge, LH Side Cutting Edge, RH Side Bearing, Spherical Ring, Retaining Grease Fitting Wear Plate Plate, Bottom Stop Block

~

I 279

~iROJA"

659000

*

! ,....J

Grease Fitting

\~l.----m.,~i::.rical rBearing

.,

BASE BUCKET WELDMENT (ROCK) Item

Qty.

1 -I

1 1 2 1 2 2 2 2 7

Part No

4619962 4611091 4611092 4125355 4608034 3300008 4608024 4619187 4608031 4611063 4611836

Description

Size Cu Yd 5.0

Bucket We1dment Cutting Edge, LH Side Cutting Edge, RH Side Bearing, Spherical Ring, Retaining Grease Fitting Wear Plate Plate, Bottom Stop Block Skid Plate Wear Strip -

280

~iR""N

65

9000

-+ Grease ! Fitting

..-J

~---~::e,;cal fseario g

Lower Side Cutt iog Edge CI

Cutt jog Edge

Wear Pad

1----1 _"::"=::::j=') Plow ~

Bolt & Nut

BUCKET ASSEMBLY (LM STANDARD) Item

Qty.

Part No

Description

Size Cu. Yd. 1 1 1 1 1 1 1 2 1 1 2 2

4616269 4608013 4608018 4608019 4617468 4617469 4610867 4608034 4125355 3300008 4608024 4617472

6.0

Description Bucket ABsy. Cutting Edge Cutting Edge,LH Lower Side Cutting Edge, RH Lower Side Cutting Edge, LH Side Cutting Edge, RH Side Wear Pad, Bol.t-on Kit Ring, Retaining Bearing, Spherical Grease Fitting Wear Plate Plate, Bottom -

281

<e>"i ROMN

659000

.. Grease ! Fi tting

.-J

~

u.........- - ;.

<::

Ring

~'".~ical BearIng

Lower Side Cutting Edge

cr

r-~-

We a r-';'=:::;i=" .p low Pad ~ Bolt & Hut

Cutting Edge

BUCKET ASSEMBLY (LX w/BOLT-ON CUTTING EDGE) Item

Qty.

Part No

Description

Size Cu. Yd. 1 1 1 1 1 1 1 1 2 1 1 2 2

4616268 4611117 4608018 4608019 4617468 4617469 4610871 4610872 4608034 4125355 3300008 4608024 4617473

6.0

Description Bucket Assembly Cutting Edge, Drilled Main Cutting Edge,LH Lower Side Cutting Edge,RH Lower Side Cutting Edge, LH Side Cutting Edge, RH Side Wear Pad, Bolt-on Kit Bolt-on Cutting Edge Kit Ring, Retaining Bearing, Spherical Grease Fitting Wear Plate Plate, Bottom -

282

4i>TROJAN

659100

BUCKET ATTACHMENTS Item

Qty

Part No

-

Description

CUTTING EDGES 1

1

7 2 6 8 14 12 26 4 4

4611092 4611076 4611057 4611058 4600769 2116167 2037722 2067438 2037752 2067440

Seg. Edge W/Bolt-On Teeth Kit Edge, Segemented Adapter, Corner Adapter Tooth Plow Bolt (3-4-10x3) Bolt (3/4-10x3.5) Nut (3/4-10) Bolt (1-8x4) Bolt (1-10)

-

NOTE:

Installation per Engineering Department

2

1 2 2 10 10

4610872 4611077 4611078 ·2110881 2031624

3

1 2 2 10 10

4614222 4611077 4611078 4614219 2067440

Cutting Edge Kit Cutting Edge, Center Cutting Edge, Corner Bolt, Plow (3/4-10x3) Nut (3/4-10) Cutting Edge Kit Cutting Edge, Inner Cutting Edge, Outer Bolt (1-8x3) Nut (1-80)

-

283

659100

BUCKET ATTACHMENTS Item

Oty

Part No

-

Description

TEETH 1

4610869

8 2 6 8 12 12 4 4

4600769 4611057 4611058 4600765 2037722 2067438 2037752 2067440

Bolt-On Teeth Kit (Straight Cutting Edge) Teeth, Bolt-On Adapter, Corner Adapter Quadrilok Bolt (3/4-10x3.5) '.

Nut (3/4-10) Bolt (1-8x4) Nut (1-10)

2

1 8 8 2 2 2 2 2

4611086 4600769 4600765 4611081 4611085 4611084 4611083 4611082

Weld-On Teeth Kit (Spade Edge) Tooth Quadrilok Adapter Adapter, R.H. Adapter, L.H. Adapter, R.H. Corner Adapter, L.H. Corner

3

1 1 1 6 8 8

4610877 4611079 4611080 4611081 4600765 4600769

Weld-on Teeth Kit (Str. Edge) Adapter, L.H. Adapter, R.H. Adapter Quadrilok Tooth

1

-

284

659100

BUCKET ATTACHMENTS Item

Oty

Part No

Description

Spillguard 1

2

1 1

4610141 4615903

Spillguard Assembly Spillguard Assembly (Mat'l Handling) (114" Wear Pads/Strips

1

2

3

2 8

4610871 4610865 4605889

Wear Pad Kit Wear Pad Plow Bolt

7

4611835

Wear Strips, Weld-On

1

4610867 4608033 4605889

Wear Pad Kit Wear Pad Plow Bolt (M16x55)

1

2

8

Attachments 2 3

1 1 1

4617618 4617619 4617615

4 5

1 1

4618849 4618596

6

1

4619273

7

1

4619274

8

1

4619782

1

285

Beach Rake W/Balderson Coupler (N.Y.S.) Male Coupler, Baldeson Hydraulic (N.Y.S.) 5 Cu. Yd. Bucket Assembly W/Balderson Coupler (N.Y.S.) Bucket Guard JRB Male Master, Hydraulically Acutated pIN 800HV JRB Fork Attachment W/Female Adapter pIN QCUPF60 JRB Extendable Boom W/Female Adapter pIN QC800EB Snow Plow Mount (Special)

<i>TROIAN

INTRODUCTI ON THIS OPTION SECTION IS A QUICK REFERENCE INDEX FOR OUR PARTS DEPARTMENT. SO THAT THEY MAY QUICKLY LOCATE SERVICE PARTS YOU REQUIRE FOR YOUR OPTIONAL EQUIPMENT. FOR FURTHER INFORMATION PLEASE CONTACT OUR SERVICE PARTS DEPARTMENT.

OPTION REFERENCE LISTING (4500Z)

Reference Only - 45Z AC & SPO Accessory Index 4617554 -Field Fix Index

AXLEIBRAKE GROUP 1 2 3 4 -

4611050 4611051 4612331 4612332

Axle Axle Axle Axle

Assembly WiNo Spin, Front Assembly WiNo Spin, Rear Assembly, Front ~Torque Porportioning) Assembly, Rear \(Torque Porportioning)

CAB GROUP 1 2 3 4 5 6 7 8 9 10 11 12 13

1

-

s

,461529'4628666 4611048 4611139 4606993 4618024 4612'674 4614847 4612510 4611156 4607361 4602098 4620474

Ventilator Fan Kit Mirror, Wide Angle Air Conditioner Kit Rear Window Washer Defroster Fan, Front Defroster Fan, Rear Fire Extinguisher (N.Y.C.) Fire Extinguisher (10#) Silicone Heater Hose (N.Y.C.) Spot Mirros' (N. Y. C. ) Mirror, R.H. Outside Mirror, West Coast Fire Extinghisher (5#)

4500Z OPTION REfERENCE LISTING (Con't)

ENGINE GROUP 1 2 2A 3 4 5 6

-

7 -

a-

9 10 11 12 13 -

4620324 4611140 4612227 4612476 4612510 4612508 4606846 4608366 4612475 4612509 4611140 2116924 6960329 6960328 4614848 6960178 6960180 4613452 4619416

Master Switch & Engine Shut-down Block Heater, Immersion Cord, Heater Ad-Lo System (Relays) (N.Y.C.) Silicone Radiator Hose (N.Y.C.) Racor Fuel Filter & Primer Pump (N.C.) Ether Start Kit (N.Y.C.) (KBI) Cylinder, Ether (N.Y.C.) Lube Finer By-Pass Filter (N.Y.C.) Sentinel Shut-down System Block Heater (N.Y.C.) Pre-Clener (6") Bowl Cover Racor Fuel Filter, Heated Element Gasket Sentinel System (N.Y.C.) Fuel Primer Assembly, Hand

ELECTRICAL GROUP 1 2 3 4 5 6

-

4612518 4612503 4612477 4617622 4612453 4612476

Klixon Circuit Breaker Polarity Protector (N.Y.C.) Emergency Start Receptacle (N.Y.C.) Terminal Boot, Red (N.Y.C.) Back-up Alarm, Ecco (N.Y.C.) Ad-Lo·System(Relays) (N.Y.C.)

2

<i>TROJIAJtI

4500Z OPTION REFERENCE LISTING (Con't)

FRAME/LIFT ARMS GROUP 1 - 4618576 2 - 4612512 46:\.4883 3 - 4612425 4 46127,59

Counterweight Kit (1069#) (S/N 4571 & Higher) Lift Arm Support (N.Y.C.) Decal, Installation Instructions Rear Step/Grab Handles (N.Y.C.) Bustin Steps (N.Y.C.)

GUARD' GROUP 1 2 3 4 5 6 7 8 9 10 11 12 13 1,4 15 16

.,.

-

4612034 4612008 4612009 2117260 4612480 4612479 4612511 4612516 4612515 4607960 4604536 4604534 4617621 4615466 4619404 -4619405

Anti-Vandalism Kit Front - Light Guard Rear Light Guard Rain Cap Directional Light Guard (N.Y.C.) Rear Light Guard (N.Y.C.) Sight Gauge Guard Belly Pan, Powertrain (N.Y.C.) Hose Armor (N.Y.C.) Strobe Light Guard (N.Y.C.) Stop/Tail Light Guard (N.Y.C.) Headlight Guard (N.Y.C.) Floodlight Guard (N.Y.C.) Rock Guard, Hood (N.Y.C.) Headlight/Directional Light Guard (N.Y.C.) Stop/Tail & Rear Directional Light Guard (N.Y.C.)

HYDRAULIC GROUP 1 2 -

3

4619855 4611093 4615368

Emergency Steer Kit 3rd Function Hydraulics (Thru SIN 4600) 3rd Function Hydraulics (~/N 4601 & Higher)

LET.

CHANQI

DATI

IV

CHI(.

If'·"

C. N.

I~

HSG

A(

PIN ""liS I;J.OO-~·/#i-J.·ft'I '-;j,/s·

EDR

" AJ..

A'bZ>~1> Pa.Mf;1J£~ro","11.JJ./?1I'

e0i..

1()~I'i;" /, '~ .• ~

P/,IJi1i4l?i cS

TK :%3

~/i4/'?J CS

T¥.~"

RLL::;,Sr::. FeR PROfJ\:CTlOM

REt,.

BIf/DDf/; -2 TO E2 AWED t1JdTc

vOJlXJi(

1!?-/67.>

STROBE LIGHT

®

AMBER - 24 VOLTS DC PIN )100.,2 (~j)

(INDIANA DEPT: OF HW'YS.) (~ PERMANENT /'fIOUNT

f Eucoiii 'ctiss~l REFERENCE Nt:J. ' 18 2 ~ f :J 0 '"10 - 0

NOTE: -2 IN VEI\lDoR 11"-1 ~EFERS \0 A \ 200 STRott LtG HT PKGTO-CELL) NO SW\TC~ \\.,\CLUDEv.

wI

VENDOR:

0

I

'v/HELeN ENG1Nf.Ei?ING CO. INC,

3 WINTe;? Rve D~EP RIVEK) CON N. OG417 ~

00 NOT SCALE DRAWING

~T-

STROBE

'-\ \

DR·H5G

DATE3-~"'~4

cH·..IRC.

DATE "I-l,

SCALE "'-'

LIGHT

APP.

7-8'/

14'OR'1'8 .--

A

4500Z OPTION REFERENCE LISTING (Con't) INSTRUMENT GROUP 1 2 3 4 5

-

4612650 4614385 4614849 4614385 4614383

Dial Gauge Kit .

Dial Gauge Kit WIWarning Lights & Buzzer Tachometer, Electric Warning Buzzer & Light, Transmission Guage, Hydraulic .System Temperature

LIGHT GROUP 1 2 3 4 5 6 7 8 9 10

-

4621248 4612303 4602767 4612478 4612404 4604852 4617609 4617620 4619715 4621248

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Back-up Warning Flashing Lights \t-J\,Q\e~ Rear Floodlights Cab \ :..). 010\ Strobe Light (24V) (Whelen) ~~.c- 'vH\ \ License Plate Bracket, Rear (N.Y.C.) Strobe Light (N.Y.C.) Helogen Light, Rear (Tucson) Licens~ Plate Bracket, Rear (N.Y.C.) Revolving Beacon, 2 Bulb Amber (N.Y.C.) Back-up Warning Lights (SIN T16-4620) Back-up Warning Lights

SAFETY GROUP 1 2 3 4 5 6 7 8

-

4612512 4612486 4612487 4619811 4617610 4612517 4619969 4617610

Lift Arm Support (N.Y.C.) Reflectors, Rear (N.Y.C.) Reflectors, Front (N.Y.C.) Reflectors, Amber (N.Y.C.) Reflectors, Amber Front (N.,Y .C.) Auto-Fire Suppression System Auto-Fire Suppression System (N.Y.C.) Reflectors, Front Amber

4

4500Z OPTION REFERENCE LISTING .

(4500Z)

TIRE/WHEEL GROUP See Parts List - 4613758

5

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FRONT AXLE ASS.EMBLY HOUSING GROUP Item

Qty.

A

1 1 2

1.

2 3 4 5 6 7 8 9

~6

36 16 1 1 1 1

Part No 4612331 4611817 4611821 4611739 4137290 4612204 4611741 4612124 4611733 4611731

Descrtptlon

Axle Assembly Front (Torque Proportioning) Housing Assembly Shaft, Axle Bolt Washer Bolt Plug Plug O-Ring O-Ring .

----

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FRONT AXLE ASSEMBLY HUB/BRAKE GROUP Item

A 1

1A

2 3 3A 4 5 6* 7 8 9 10 11 12 13 14

7

Qty.

1 2 8 2 2 2 2 2 1 2 2 2 2 2 2 2 2

Part No

4612331 4611815 4611730 4611793 4622114 4622115 4611747 5069749 4611832 4617983 4611789 4617984 4611734 4611735 4617985 4611826 4617988

•

Description

Axle Assembly Spindle Assembly Plug Seal Wear Ring a-Ring Washer Bearing Spacer Kit(21 Sizes-19MM to llMM) Shield Bearing Hub Assembly a-Ring a-Ring Carrier Ring Gear Piston Piston

(See Note)

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FRONT AXLE ASSEMBLY HUB/BRAKE GROUP Item

15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

Qty.

4 6 2 2 2 2 2 8 ~

~

6 2 2 2 2 2 2 2

Part No 4611812 4611785 4617986 4617987 4611726 4611727 4611794 4611825 4622237 4622238 4611799 4611822 4611818 4611820 4617989 4611729 4611816 4611732

Description

Snap Ring Spring U-Ring U-Ring Guide Ring Guide Ring Seal Disc, Outer Tooth (5.0) Disc (4.5) , Disc (5.5) Disc, Inner Tooth Shim Shaft Support, Carrier a-Ring Ring, Retaining Planetary' Carrier a-Ring

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.

8

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320~

31,@..,

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FRONT AXLE ASSEMBLY HUB/BRAKE GROUP Item

Qty.

31 32 33

6 66 1 AR AR AR AR

34 35 36 37 38 39 40

9

64 2 2 38 38 2 2

Part No 4611814 4611728 4611833 4611755 4611754 4611753 4611752 7121333 4611733 4617990 4611813 1245001 4611742 2162014

Description

Gear/Bearing Assembly Snap Ring Shim Kit Shim (6.5 MM) Shim (6.2 MM) Shim (6.0 MM) Shim (5.0 MM) Bolt (M16x50) a-Ring Plug Stud Nut Adapter Seal

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E ASSEMBLY FR~/~E GROUP

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Item

I Qty. I

41 42

Part No 4611725 4612366

2 2

, -

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Oescriptlon

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Breathe7ndle Nut, Sp~ *NOTE:

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artment jan s~ Parts DePnumbers o & K Tro 'ze part Contact 'fic spacer . for spec~

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FRONT AXLE ASSEMBLY DIFFERENTIAL CARRIER GROUP Item

Qty.

A B 1 2 3 4 5 6* 7* 8 9 10 11 12 13

1 1 1 1 1 1 1 1 1 1 1

1 2 2 1

Part No 4612331 4622236 4611806 4611803 4611805 4611797 4611798 4611830 4611831 4611807 4611737 4611796 7382531 2434076 4611795

•

Description

Axle Assembly - Front (Torque Proportioning) Differential Carrier Assembly Housing Bevel Gear Set Dust Shield Bearing Bearing Shim Kit (See Note) Spacer Kit (See Note) Flange, 7C Bearing Bearing Nut, Adjustment Roll Pin Seal, Shaft .

-

11

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FRONT AXLE ASSEMBLY DIFFERENTIAL CARRIER GROUP Item

Qty.

14 15 16

1 1 1

Part No 4611751 4611804 4611791

•

Description

Washer Washer, Thrust Nut *NOTE:

Contact 0 & K Trojan Parts Department for specific spacer or shLm size part numbers.

12

FRONT AXLE ASSEMBLY DIFFERENTIAL GROUP Item A

1 2 3 4 5

6 7 8 9 10 11 12

Qty.

1 1 1 2 2 4 4 4 4 4 4 2 2 2 4 116 1

Part No

4622221 4622222 4622219 4622233 4622234 4622226 4622227 4622228 4622229 4622230 4622231 4622224 4622225 4622232 4611801 4622252 4622223

-:

Description

Self-Locking Assy. (Torque Proportioning) Housing Assembly Snap Ring Washer, Thrust Washer, Thrust Disc (3.5) Disc (3.0) Disc (2.9) Disc (2.8) Disc (2.7) Disc Ring, Pressure Gear, Bevel Spider Gear Pin Cover •

13

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:, ASSEMBLY FRONT ~IAL GROUP DIFFERE

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Qty.

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Part No

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Oescrlptlon

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13 14

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Bolt Bolt

4622220 4611792

16 20

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REAR AXLE ASSEMBLY HOUSING GROUP Item

Qty.

A

1 1 1 1 36 36 1 8 16 1 1 1

1 2 3 4 5 6 7 8 9 10 11 12

1

Part No 4612332 4612317 4612140 4612139 4611739 4137290 4612138 4154576 4612204 4611741 4155210 4611733 4611731

Description

Axle Assembly, Rear (Torque porportioning) Housing Shaft Axle Shaft Axle Bolt Washer Support, Trunion Bolt Bolt Plug Plug O-Ring O-Ring

.

16

.,

REAR AXLE ASSEMBLY HUB/BRAKE GROUP Item

A 1 1A

2 3 3A 4 5 6 7

8 9 10 11* 12 13 14

Qty.

1 2 8 2 2 2 2 2 2 2 2 4 2 1 2 2 4

Part No

4612332 4612215 4611730 4611793 4622114 4622115 4611747 4612206 4617983 5069749 4612220 4612157 4617991 4612160 4612223 4617992 4612212

Description

Axle Assembly Spindle Assembly Plug Seal Wear Ring a-Ring Washer Bearing Shield Bearing Hub Assembly a-Ring Carrier, Ring Gear Spacer Kit (41 Sizes-22.0MM to 24. OMM) (See No1 e) Plate, Thrust Piston Ring, Retaining ,,"'·~~r~~.

17

"

REAR AXLE ASSEMBLY HUB/BRAKE GROUP Item

15 16' 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

Qty.

16 6 4 2 2 2 12 10 2 2 2 2 2 2 2 8 8

Part No 4612202 4612155 4612203 4612151 4612152 4612205 4612217 4612207 4612216 4612225 4612135 4617989 4612154 4612221 4612156 4612214 4612153

Description

Spring Roll Pin U-Ring Guide Ring Guide Ring Seal Disc, Outer Tooth Disc, Inner Tooth Shim Shaft Support, Disc a-Ring Snap Ring Planetary Carrier a-Ring Gear Seal

:

18

.,

REAR AXLE ASSEMBLY HUB/BRAKE GROUP Item

Qty.

32 33 34 35 36 37 38 39 40 41

2 64 2 2 38 38 2 2 2 2

Part No 4612159 4612158 4611733 4617990 4617993 1245001 4611742 2162014 4611725 4612365

Description

Washer, Thrust Bolt O-Ring Plug Stud Nut Adapter Seal Breather Nut, Spindle *NOTE:

19

Contact 0 & K Trojan Parts Department for specific spacer size part numbers

~IROI"II

.

..

REAR AXLE ASSEMBLY DIFFERENTIAL CARRIER GROUP Item

A B

1 2 3 4 5 6* 7* 8 9 10 11 12 13 14 15

Qty.

1 1 1 1 1 1 1 1 1 1 1 1 2 2 1 1 1

Part No 4612332 4622235 4612210 4612209 4611805 4611797 4611798 4611830 4611831 4612211 4611737 4611796 7382531 2434076 4611795 4611751 4611804

Description

Axle Assembly - Rear Differential Carrier Assembly Housing Bevel Gear Set Dust Shield Bearing Bearing Shim Kit Spacer Kit Flange Bearing Bearing Nut Adjustment Roll Pin Seal, Shaft Washer Washer, Thrust

..

20

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REAR AXLE ASSEMBLY DIFFERENTIAL CARRIER GROUP Item

16

Qty.

1

Part No

4611791

Description

Nut *NOTE:

21

Contact 0 & K Trojan Parts Department for specific spacer or shim size part numbers

f

I f

I

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REAR AXLE ASSEMBLY DIFFERENTIAL GROUP Item

Qty.

A

1 1 1 2 2 4 4 4 4 4 4 2 2 2 4 16 1

1 2 3 4 5

6 7 8 9 10 11 12

Part No

4622221 4622222 4622219 4622233 4622234 4622226 4622227 4622228 4622229 4622230 4622231 4622224 4622225 4622232 4611801 4622252 4622223

Description

Self-Locking Assembly (Torque Proportioning) Housing Assembly Snap Ring Washer, Thrust Washer, Thrust Disc (3.5) Disc (3.0) Disc (2.9) Disc (2.8) Disc (2.7) Disc Ring,. Pressure Gear, Bevel Spider Gear Gear Cover

22

·

"

REAR AXLE ASSEMBLY DIFFERENTIAL GROUP Item

13 14-

Qty.

16 20

Part No

4622220 4611792

Description

Bolt Bolt

I

23