O and K WHEEL LOADER MODEL 7500-TB102 PARTS MANUAL - PDF DOWNLOAD

Wheel Loader

, PARTS MANUAL MODEL 7500 MANUAL TB 102 MANUAL PART NO. 2023076

REVISION 3 Serial No. 79-1310 and up

PARTS MANUAL Machine Serial No .. ' .

Engine Model .................... ................ Serial No.. ........................ .

Transmission Part No. .

.. Serial No•.

Front Axle Part No•......

Serial No. .......... Serial No •....................

Rear Axle Part No. . ...

MODEL 7500 MANUAL TB 102 MANUAL PART NO. 2023076

REVISION 3

TAO".II IIIDUSTAIES IIIC.

I N T ROD U C T ION

This manual illustrates and identifies maintenance parts for the Model 7500, to enable you to determine the part number and name assigned to the part you wish to order. Ordering by proper part number and name will help ensure the receipt of the proper part the first time without time-consuming exchanges or correspondence or other annoying delays.

An index is provided in the front of this manual to help you determine which illustration contains the part you want to order. Determine the basic system or assembly in which the part is used, and find this system or assembly in the Index. It will reference the pages which illustrate and list the part.

This manual contains the latest information available at the time of printing. However, at the discretion of Trojan Industries Inc. its contents are subject to change without notice. This reservation is in keeping with the Company's policy of constant progressive improvement and refinement of all our products. As a result of such policy, certain changes may be made from time to time which will not be covered in this manual.

Because we are constantly upgrading our equipment, it is necessary that the SERIAL NUMBER of your machine accompany every repair parts order. To assure the receipt of the proper part, it is essential that the following information be included with your parts order: MACHINE MODEL NUMBER MACHINE SERIAL NUMBER PART NUMBER OF THE DESIRED PART QUANTITY OF ITEM WANTED NAi-1E AND ADDRESS TO WHICH PART SHOULD 6E SENT USE ONLY PARTS WHICH ARE AUTHORIZED dY TROJAN INDUSTRIES, INC. TO ENSURE THAT ORIGINAL OEPENDABILITY AND PERFORMANCE WILL BE MAINTAINED.

Certain abbreviations are used in the parts list to call your attention to specific situations. These abbreviations are explained as follows: AIR - As Required: No specific quantity can be assigned to the part since the number used varies from machine to machine.

N.S.S. - Not Serviced Separately: This part is not serviced by itself but, for reasons of matching fit with another part or for other reasons, it is serviced only as parts of another assembly.

N.I. - Not Illustrated: The part is used on the machine, but is not shown on the parts illustration.

WHEN YOU RECEIVE PARTS: Check immediately to assure that you have received the correct parts, the correct quantity, and that they are in good condition.

Report any errors to your Trojan Distributor.

In case of shipment damage, make any claims to the carrier immediately.

3

INDEX A

Accelerator Pedal and Linkage (GM) Accelerator Peaal and Linkage (CD) Accessory Control Panel Accessory Panel Wiring Accessory Hydraulic Piping Air Cleaner (GM) Air Cleaner (CD), Air Chamber (Front and Rear) Air Dryer Air Horn Air Intake System (CD) Air Reservoir Piping (CD) Air Governor Air Shift Alternator Automatic Bucket Leveler Automatic Hoist Cut-Out Automatic Lubrication Manifolds Automatic Lubrication System (Front Frame) Automatic Lubrication System (Rear Frame) Axle Assembly (Front) Axle Assembly (Rear) Axle Cradle

44, 45 42, 43 201 202-203 86, 87 61 60 170, 171 165 160-162 54, 55 164, 166 168, 169 137 67, 70 72, 73 71

212-214 218, 220

216-217 182, 184 190-192 12, 13

B

Ball Slip Assembly Back Up Warning Alarm Battery and Wiring Belly Pans and Guards Srake Control and Lines Brake Control and Lines (Two Pedal System) Brake Assembly Brake Chamber Bucket Assembly and Attachments Bucket Leveler, Automatic Bucket Cylinder Assembly

176-177

38, 39 67-70 14, 15 160-162 1638 198, 199

170-171 10-10E 72, 73 98, 99

C

Cab Carrier Assembly Planet Clutch Cut-Out Switch Connector, Watertight Controls, Main Hydraulic Valve Controls Transmission Control Valve Assembly, Main Control Valve Assembly, Transmission Control Valve Console Controls, Valve Counterweight Converter, Torque Cradle, Axle 4

204-205 200 173 71 100-102 134, 136

92-95 150, 152 24-26 100-102 12, 13 154, 157 12, 13

Oct., 1986 0249A 7366

98 99B 96, 97B

Cylinder Bucket Cy linder, Hoist Cylinder Steering

124, 1258 0

Defroster, Fan Decals and Identification Differential Group (Front) Differential Group (Rear) Differential No-Spin Assembly

206-207 210, 211 186-189 194-196 189

E 67-70 202-203 74-75 221 32-34 48, 49 46, 47 44, 45 42, 43 34, 36 32, 33 76, 77 76, 77 56, 57

Electrical System, Main Electrical; System Accessory Emergency Brake Valve Emergency Steer Hydraulics Engine and Related Parts (CD) Engine Cooling (GM) Engine Cooling (CD) Engine Controls (GM) Engine Controls (CD) Engine Mounting (GM) Engine Mounting (CD) Ether Start Kit Ether Start Switch Exhaust System F Fenders Filter Assembly Engine Oil (CD) Filter Assembly, Hydraulic Oil Filter Assembly, Transmission Oil Filter Assembly, Fuel (CD) Floor Plates and Seat Support Frame, Front and Rear Fuel Tank Fuel Tank and Lines (GM) Fuel Tank and Lines (CD)

58-59 32, 33 40, 41 133 66 24, 26C 12, 13 40, 41 64, 65 62, 63 G

Gauges, Instrument Panel Governor, Air Guards, Belly Pans

74, 75 168-169 14, 15 H

Headlights Heater Hood Hoist Cut-Out Automatic Horn, Air Hydraulic Piping Accessory Oct. 1986 0249A 7366A

78, 79 206, 207 16-18 71

160-162 86, 87 5

Hydraulic Hydraulic Hydraulic Hydraulic Hydraulic Hyaraulic Hydraulic Hydraulic Hydraulic Hydraulic Hydraulic

Control Valve Levers Main Control Valve, Main (2 Spools) Pump Main Pump Steering and Servo Reservior System, Bucket Cylinder System Embergency Steering System, Main System Steering System, Servo System Transmission

100 102, 107 92-95E 88, 89 90-91 , 128C-129 40, 41 84, 85 221 80-830 112, 116 126-129 130, 132

I

Identification, Decals' Instument Panel

210-211 74, 75 L

Lift Arm Li ft Arm Linkage Li ft Cylinder Lights Lights, Dash LUbrication System (Front Frame) Automatic Lubrication System (Rear Frame) AutomaticLubricator and Air Piping

20-21 20-21 96, 978 78, 79 74, 75 218-220 216-217 215

M

Main Hydraulic System Main Hydraulic Pump Manifolds, Automatic Lubrication Muffler (GM) Muffler (CD)

80-83 88, 89 212-214 59A 59B 56, 57

o Oil Cooler

46-49,118-119 118-119 40, 41

Oil Cooler System Oil Filter Assembly, Hydraulic Oil Filter Assembly, Transmission Orbitrol Assembly, Steering

133

111 P

Paint Pans and Guards Belly Parking and Emergency Brake Pillow Block Pivot Group Main Planet Carrier Assembly Precleaner Propeller Shaft Assemblies Pump, Emergency Steering Pump, Main Hydraulic Pump, Steering and Servo Hydraulic 6

27 14-15 160-162 174 175 22-238 200 55 178-180 224, 225 88, 89 90-91,128C-129

Oct. 1986 0249A 7366A

R

Radiator Assemoly (GM) Radiator Assembly (CO) Reservoir, Air Reservoir, Fuel Reservoir, Hyudraulic

52, 53 50, 51 164-165 40, 41 40, 41 S

Seat Assembly Seat Support Servo Valve Assembly (2 Spool) Servo Valve Assembly (3 Spool) Shaft Assemblies, Propeller Sheetmetal Shroud, Front Starter Engine Steering Cylinder Steering Gear Installation Steering Hydraulic System Steering Pump Steering Valve Assembly Steering Valve Assembly (Orbitrol) Switch, Back-up Alarm Switch, Battery Switch, Clutch Cut-Out Switch, Ether Start Switch, Neutral Start Switch, Proximity (Limit) Switch, Starter

28-29 24-26 105, 1070 108-110 178-180 16-18 16-18 67, 70 124, 125 III 112-116 90-91,128C-129 120-123 III 38, 39 74, 75 173 76, 77 70, 151 68-70 74, 75 .

T

Tires and Wheels Tools Torque Converter Assembly Transmission Assembly Transmission Case Assembly Transmission Clutches Transmission Control Valve Assembly Transmission Controls Transmission Hydraulic Filter Transmission Hydraulic System Transmission Mounting Parts

30 27 154-157 138-142 144-145 147-149 150-152 134, 1360 133 130-132 143

Oct., 1986 0249A 7366A

7

v Valve Controls, Main Valve, Main Hydraulic Control Valve, Neutralizer Valve, Pressure Regulating Valve, Orbitrol Valve, Servo (2 Spool) Valve, Servo (3 Spool) Valve, Steer

100-102,107 92-95 117 158, 159 111 104-106,1078 108-110 120-123 W

Wheels Windshield Wiper Kit windshield washer Kit winterization Kit wiring, Main Wiring, Accessory Wiring, Emergency Steering

TROJAN STANDARD PARTS LISTING (See Index Rear of Manual)

8

30 208-209 208-209 206-207 67-70 202-203 222-223

QUICK REFERENCE Quantit:z: Air Cleaner

Element (CO) Element ( ()v1) Element (CD) Element ( (}.1)

6953107 6953030 6953106 6953031

-

0746916 4197572 4194702 4197573

1 1 1 1

6955910 2092442 6851862 6956022 6955303 6960327 6954847 6954525 2078834

-

4194827 4191560 4197896 4198280 4194770 4198867 4197615 4197612 4191413

1 6 1 1 1 1 1 1 2

6851867 - 4197897

1

Fan (CD) Fan (GM) Alternator (CO) Alternator «()v1) (Set3)

6851865 - 4197256 6954947 2103461 - 4196120 6954948 - 4197616

1 1 1 1

Identification Kit (CD) SIN 79-1398 & Up (CD) Thru SIN 79-1397 (GM)

4606500 6955973 - 4197635 6955972 - 4197636

1 1 1

Large Large Small Small Filter Elements

Transmission Hydraulic Tank Lube-Oil (CD) By-Pass Oil (CD) Lube-Oil (GM) Lube-Oil «()v1) Spin-On Fuel - Primary (GM) Fuel - Secondary (GM) Fuel (CD) Corrosion Resistor (CD) Belts

Oct., 1986 0249A 7367A

9

TROJAN BUCKET ASSEMBLIES

~

Size CU. YO.

Width

Description

2104585 2108401 2105115 2104579

EXC.

6.5

143.5"

Bucket Assembly Cutting Edge Cutting Edge, Side Spillguard

1 1 2 1

2

2105729 2108401 2105721 2105717

GP

7.5

143.5"

Bucket Assembly Cutting Edge Cutting Edge, Side Spi11guard

1 1 2 1

3

2105065 2108401 2105048 2105041

MH

8.5

143.5"

Bucket Assembly Cutting Edge Cutting Edge, Side Spi11guard

1 1 2 1

4

2106891 2108401 2105094 2106740

LM

9.5

143.5"

Bucket Assembly Cutting Edge Cutting Edge, Side Spillguard

1 1 2 1

5

2106693 2108401 2106666 2108710 2111259 2119755

ROCK

7.0

143.5"

Bucket Assembly Cutting Edge Cutting Edge, Side Ear, Spill guard Rail, Spillguard Expanded Metal

1 1

2110978 2110965 2105093 2108710 2111259 2119755

ROCK

Item

PIN

1

6

Oct., 1986 0249A 7372A

7.0

143.5"

Bucket Assembly v-Cutting Edge Cutting Edge, Side Ear, Spill guard Rail, Spi11guard Expanded Metal

~

2 6

3 2 1 1

2 6

3 2

10

TROIAN BUCKET ASSEMBLIES

Item

PIN

~

Size CU. YD.

Width

Description

~

7

2101817 LP 2108401 2105094 2103921

7.5

143.5"

Bucket Assembly Cutting Edge Cutting Edge, Side Spillguard

1 1 2 1

8

2107909 ROCK 2107906 2105093 2108710 2111259 2119755

7.0

143.5

Bucket Assembly Cutting Edge Cutting Edge, Side Ear, Spill guard Rail, Spill guard Expanded Metal

1 1

2118498 2108401 2105721 2118548

7.0

Bucket Assembly Cutting Edge Cutting Edge, Side Spillguard

1 1

Bucket Assy. W/Space Cutting Edge Cutting Edge Cutting Edge Side Spillguard

1 1

9

10

GP

143.5"

2

6 3 2

2

1

2109119 LP 2104866 2105094 2103921

7.5

11

2110294 ROCK 2106528 2110279 2110285 2111253

6.0

"139"

Bucket Assembly Cutting Edge Cutting Edge, Side Spillguard Rail, Spil1guard

1 1 2 1 3

12

2118610 ROCK 2118612 2118609 2118583 2118608 2118577 2118578 2118579 2118580 2118581 2037749 2031464

6.0

139"

Bucket Assy.,W/Bolt on Wear Plates Bucket Assembly Zipperlip Cutting Edge, Side Expanded Metal Rail, Spill guard Rail, Spillguard Wear Plate Wear Plate, RH Wear Plate, LH Bolt Nut

1 1 1 2

IDA

143.5"

2

1

2

1 2

3 1 1 17 17

Oct. 1986 0249A 7372A

iROIAN BUCKET ASSEMBLIES

~

Item 13 13A 138 13C 130 DE 13F 13G 13H 13J 13K 13L

14 14A 148 14C 140 14E 14F 14G 14H 14J 14t<

15

16 .

PIN

~

2110739 LP 2116797 2111005 2107048 2110941 2110942 2110943 2110939 2110940 2110938 2110936 2110937 2110880 2103921 2110944

Size CU.VD.

Width

Description

7.5

143.5"

Bucket Assy. W/Zipperlip and Teeth Zipper Lip Assy. (Incl. Items 13B-L) Zipper Lip Wear Edge, Center Wear Edge, Corner Wedge C Clamp Adapter, Lip Adapter, Corner Point Pin Lock, Pin Cutting Edge, Side Spi11guard Installation Diagram - Zipper Lip

1 1 1 8

Bucket Assy. WIZipper Lip and Teeth Zipper Lip Assy. (Incl. Items 14B-K) Wear Edge, Center Wear Edge, Corner Wedge C-Clamp Adapter, Lip Adapter, Corner Point Pin Lock, Pin Cutting Edge, Side Spi11guard Rail, Spillguard Reinforcing Spillguard Installation Diagram, Zipper Lip

1

2106893 2107046 2107048 2107049 2107050 2107051 2107052 2107053 2107054 2107055 2107056 2107035 2117039 2111257 2101293 2107071 2112774 MH 2112808 2105048 2112811

8.0

2113642 2108401 2113687 2113689

7.0

Oct. 1986 0249A 7372A

130"

143.5"

Qty.

2

9 9 7 2 9 9 9 2

1 1 1

8 2 9 9

7

2 9

9 9 2 2

3 6 1

Bucket Assembly Cutting Edge Cutting Edge, Side Spi11guard

1

Bucket Assembly Cutting Edge cutting Edge, Side Spillguard

1 1 2 1

1 1 2

lOB

TRDlAN BUCKET ASSEMBLIES

~

Size CU.vO.

Width

Oescrietion

2119364 2112283 2119485 2119487 2119634

COAL

15.0

157.5"

Bucket Assembly Cutting Edge Cutting Edge, Side Spillguard Screen

1 1 2 1 2

18

4600175 4600155 4600239 4600235 2111257 2119790

ROCK

6.0

139"

Bucket Assy. W/Zipper Lip Zipper Lip Assembly Cutting Edge Side' Ear, Spillguard Rail Spillguard Expanded Metal

1 1 2 6 3 2

19

4601052 4601131 4601023 4601071 4601079 4601077 2033917 2116033 4601059 2031521 2031619 2031393

BONUS

10.00

115"

Bucket Assy. WIBolt on Edge 1 Bucket Assy.

1 1 Cutting Edge Cutting Edge, Side 2 1 Spillguard Cutting Edge - Bolt-on 3 12 Bolt, Plow Nut 12 4 Cover Bolt 12 12 Nut 12 Lockwasher

20

4604748 4604836 2105048 4604839

MH

8.2

138"

Bucket Assembly Cutting Edge Cutting Edge, Side Spillguard

PIN

17

Item

10C

~

1 1 2 1

Oct. 1986 0249A 7372A

TROJAN BUCKET ATTACHMENTS

1

2108056 2108062 2107999

4600942 4600941 2108001 2108002 2109687 2109688

2

2111008 2111009 2107999 2108000

4600942 4600941

3

2107241

2117240 2104904

2104905 2104906 2104727 2076106 4

5

Weld-on, Spade Nose Cutting Edge (ESCO) Installation Diagram Tooth Assembly - Center Pin Lock Tooth Assembly RH Tooth Assembly LH Tooth Assembly LH Corner Tooth Assembly ~H Corner

1 1 3 9 9 2 2 1 1

Weld-On (ESCO) Installation Diagram Tooth Assembly Tooth Assembly, Corner Pin Lock .

1 1

Weld-On Installation Diagram Tooth Assembly, Center Tooth Assembly, RH Tooth Assembly, LH Point Pin, Flex

1

4600942 460U941

Weld-On, Spade Hose Cutting Edge Installation Diagram Tooth Assembly Tooth Assembly, LH Tooth Assembly, LH Tooth Assembly, RH Pin Lock, Pin

2105077 2105083 2104904 2104905 2104906 2104903 2104727 2076106

Weld On Installation Diagram Tooth Assembly, Center Tooth Assembly, RH Tooth Assembly, LH Tooth Assembly, Corner Point Pin, Flex

2111052 2111053 2108001 2108002 2109687 2109688

Oct. 1986 0249A 7373A

7

2 9 9

1

3 1

1

5 5 1

1 3 3

1 1 8 8 1 1 3 2 2

2 9 9

100

TRDlAN SUCKET ATTACHMENTS

6

2105157

2105158 2104904 2104903 2104727 2076106

10E

Weld-On Installation Diagram Tooth Assembly Tooth Assemoly, Corner Point Pin, Flex

1 1 8

2 10 10

oct. 1986 0249A 7373A

TROd. .

--4='Jt

..-"PUID-:

In

~i ~~-\\4> ...!~

~--@)

6048

12

TROIAN FRAME AND COUNTERWEIGHT

Item

1 2 3 4 5 6 6A 7 7A 8

9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35

Trojan Part No.

2115040 2116759 2114907 2114906 N/A 2114891 2041078 2099600 2301210 2099598 2301210 2103971 2103528 2103510 2032550 2075186 2032550 2075186 2099299 0040408 2099226 2080946 2031624 4602255 2031562 2115302 2116758 2099570 4601347 4601000 4601093 2107651 2107653 2103367 4601051 2103366 4601091 2099043 2037701 2037699 N/A N/A 2032007 2103509 2032007 2115438 2115436

Faun Part No.

4198478 4198477 4198479 4195609 4195919 4196768 4195918 4196768 4196161 4196127 4196124 4195519 4195144 4195519 4195144 4195908 4195901 4195747 4195491 4190339 4198480 4195917

4196533 4196534 4196115 4196114 4195887 4195586 4195584 4197763 4196123 4197763 4198442 4198443

Revision Oct. 1986 0249A 7376A

-

Description

Frame, Rear (Thru SIN 79-1318) Frame, Rear (Thru SIN 79-1319 & Up) Counterweight, RH Counterweight, LH NOT APPLICABLE Bolt Nut Pin Assy., Pi vot Pin, Cotter (NI) Pin Assy. Lock Pin, Cotter (NI) Spacer Link, Safety Tuoe Assembly Bolt Nut Bolt Nut Spacer (Thru 79-1356) Seal (SIN 79-1357 & Up) Pin Bolt Nut Lockplate (was 2099227/2118679) Bolt Frame Assy., Front (Thru S/N79-1318) Frame Assy., Front (SIN 79-1319 & Up) Cradle Assy., (Incl. Items 25-27)(Thru SIN 79-1376) Cradle Assy., (Incl. Items 25-27)(S/N 79-1377 & Up) Pin Assy. Cradle (Supersedes 2107650)(Thru S/N791360) Pin Assy. Cradle ($/N 79-1361 & Up) Shim (.036) Shim (.343) Seal (Thru SIN 79-1376) Seal (SIN 79-1377 & Up) Bearing (Thru SIN 79-1360) Bearing (SIN 79-1361 & Up) .

Seal Bol t , Rear Pln Bolt, Front Pin (NI) NOT APPLICABLE NOT APPLICABLE Elbow, 90 degrees Tube Assembly Elbow, 90 degrees Pin, Drawbar (Optional)(NI) Pin, Drawbar Locking (NI)

Qty.

1 1 1 1

-

8 8

1 1 1 1 1

1 1 8 8 8 8

2 4 2 2 2 2

6 1 1 1 1 2 2

16 16 2

2 2 2 2

8 8

-

-

1 1 1 1 1

13

TROd. .

1

2-~ ,---~---~ \

\

---( 3~

4

,-

Gl

14

~ '...-c-'

~

TROIAN BELLY PANS AND GUARDS

Item

1 2 3 4 5 6 7 8 9

Trojan Part No.

2105381 2031579 2031622 2032965 2105378 2031582 2031622 2032965 2031576 2105382 10 11 2031613 12 2031624 13 2036824 14 2105376 15 2031582 16 2031622 17 2032965 18 2031580 19 2107669 20 2094027 21 2094028 22 2106378 23 2106380 24 2031475 25 2031391 26 2106382 27 2106383 28 2031475 29 2031391 30 2031477 31 2032960 32 2031617 33 2031391 34 2112664 35 2087515 36 2112314 37 2087435 38 2087411 39 2105382 39A 2031613 398 2032967 39C 2031624

Faun Part No.

4196300 4195483 4190351 4190421 4196299 4195485 4190351 4190421 4195481 4196301 4195490 4195491 4195575 4196298 4195485 4190351 4190421 4195484 4196536 4195739 4195840 4196392 4196393 4190317 4190304 4196394 4196395 4190317 4190304 4190318 4195527 4190347 4190304 4198501 4198503 4198502 4198506 4198507 4196301 4195490 4195529 41954.91

Revision Oct., 1986 0249A 7377A

Description

Pan Assy., Front Frame Belly Bolt Nut Flatwasher Pan Assy., Transmission Belly Bolt Nut Flatwasher Bolt Pan Assy., Cradle Belly Bolt Nut Flatwasher Pan Assy., Rear Frame Belly Bolt Nut Flatwasher Bolt Guard Assy., Radiator Pin, Clevis Wire, Spring Guard Assy., Brake Cylinder - R.H. Guard Assy., Brake Clyinder - L.H. Bolt Lockwasher Guard Assy., Brake Line - R.H. Guard Assy., Brake Line - L.H. Bolt Lockwasher Bolt Flatwasher Nut Lockwasher Hose Assy. Air Tank Drain (N.I.) Hose Assy. Air Tank Drain Hose Assy. Air Tank Drain (N.I.) Elbow 90 degree (At Air Tank) (N.I.) Connector (At Bulkhead)(N.I.) Guard, Crankcase (N.I.) Bolt Guard to Frame (N.I.) Washer, Flat (N.I.) Nut (N. I.)

Qty.

1 4 4 4

1 2 2 4 2

1 4 4 4

1 2 4 4 2

1 4 4

1 1 4 4

1 1 4 4

2 4 2 2

1 1 1

3 3 1 4 4 4

15

rIIO. . . .

rr----/

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I

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I

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r-.-.J

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16

TROJAN SHEETMETAL SHROUDING

Item

*1 +1 IA 18 IC 10

IE 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44

Trojan Part No.

Faun Part No.

2114279 4600828 2106052 2031480 2032960 2041069 4601574 2031582 2032965 2041074 2109263 2071028 2032962 2114292 2036818 2031517 2114280 2020422 2031525 2314392 2031393 2041071 4601111 2031525 2314392 2031393 2041071 2031496 2031392 2036817 2111243 2111244 2111241 2111242 2110495 2036816 2041069 2100320 2036818 2031761 2031450 2031390 2031616 2109839 2109840 2031517 2031393 N/A 2113513 2031477

4198482 4198481 4190320 4195527 4195606 4195485 4190421 4190838 4198483 4199084 4195528 4198484 4195573 4190327 4198485 4198486 4190332 4196818 4190306 4195607 4190332 4196818 4190306 4195607 4195472 4190305 4190641 4198487 4198488 4198489 4198490 4198291 4195572 4195606 4198292 4195573 4198491 4190312 4190303 4190346 4198492 4198493 4190327 4190306 4198494 4190318

Revision Oct. 1986 0249A 7378A

Qty.

Description

Cowl Assembly Cowl Assembly (Superseded 2117089) Cover, Radiator Cap (N.I.) Bolt, Cover to Cowl (N.I.) Washer, Flat (N.I.) Nut (N.I.) Padlock ( N• I. ) Bolt - Rear Cowl Assy. to Rear Frame Flatwasher Nut, stop Grill Assembly Bolt - Grill Assembly to Rear Cowl Flatwasher aulkhead Assembly Flatwasher Bolt - Bulkhead to Frame Hood Assemoly Spacer 801t Flatwasher Lockwasher Nut Spacer (Supersedes 2020422) 801t- Hood To Bulkhead (Top) Flatwasher Lockwasher Nut Bolt - Hood to Bulkhead (Side) Lockwasher Flatwasher Panel Assembly, Rear Side - R.H. Panel Assembly, Rear Side - L.H. Panel Assembly, Forward Side - R.H. Panel Assembly, Forward Side - L.H. Swivel Assembly Flatwasher Locknut Rod, Hood Flatwasher Pin, Cotter Bolt - Hinge to Hood Lockwasher Nut Panel Assembly, Lower Side - R.H. Panel Assembly, Lower Side - L.H. Bolt - Lower Panel to Frame Lockwasher NOT APPLICA8LE Shroud, Front Bolt - Front Shroud to Frame ~

I I I I 1

1 I 4 8 4

I 6 6 I 4 4

1 5

5 5 5 5 3 3 3 3 3 2 2 2 1 1 1 1 4 8

4 4 4 4 20 20 20 1 1 6 6

-

1 4 17

TROIAN SHEETMETAL SHROUDING

Item

Trojan Part No.

Faun Part No.

45 46 47 47A 48 49 50 51 52 53 54 55 56

2031391 2036816 2110889 2110876 2114141 2031475 2031391 2031617 2045331 2031836 2031867 2031861 4601574

4190304 4195572 4198265 4198495 4198496 4190317 4190304 4190347 4198497 4198498 4198499 4198500

4 4 8 32 2 8 8 8 4 16 16 16 4

Lockwasher Flatwasher Latch Assemlby, Draw Rivet, Pop (3/16 x .25 Grip) Plate, Cover (Used wlo Precleaner Option)(N.I.) Bolt (N.I.) Flatwasher (N.I.) Nut (N.I.) Latch Side Panel Locking (N.I.) Bolt, Latch to Panels (N.I.) Washer, Lock (N.I.) Nut (N.I.) Padlock (N. I. )

*+ -

18

Qty.

Description

For Machines Having Serial Numbers thru 79-1318 For Mahcines Having Serial Numbers 79-1319 & Highe r

Oct. 1986 0249A 7378A

-I

N

o

31

9

1'-

--<::: ."-->

-_/c~

~_

6/

tr-i

10

~

4

"r.~'-< ...............

27

.

~~~ \ 10

21

,-

c..../

-1

/12

~ 14 ~

...oo

t"'

16

15

I

TROIAN LIFT ARM AND LINKAGE

Trojan Part No. 1 2115064 2 2030225 3 2112276 4 2067439 5 2099093 6 2112371 6 2112738 7 2114961 8 2115288 9 2031571 9 2037709 9 2112279 9 2112630 2067437 10 10 2067438 11 2099094 12 2114692 12A 21119.83 128 2112740 2037710 13 2031572 13 14 4603475 15 2111985 15 2112740 16 2114960 17 2115382 18 2099205 *18 2103940 19 2115062 20 2099045 21 2099045 21 2102890 22 2114386 23 2099040 24 2099042 25 2115060 26 4603472 26A 2072353 27 2031577 28 2099097 29 2112900 30 2103878 Item

Faun Part No. 4198508 4197650 4198199 4198200 4195893 4196747 4198194 4198193 4198195 4195480 4198445 4198197 4J.98196

Description Lift Arm Assy. (Incl. Items I, /;, l6 &: l l ) Fitting, Grease Bolt Nut Pin, Lift Arm to Frame Spacer (114) Spacer (1/8) Seal Grease Bushing, Lift Arm Pivot Bolt Cylinder to Frame and Lever Pins Bolt, LinK to Lever Pin Bolt, Link to Bucket Pin Bolt, Lift Arm to Bucket Pin Nut (5/8-11) 41~1237 4195699 Nut (3/4-10) Lift Arm to Bucket Pin Bolt 4195894 Pin Pin 4198191 4196744 Spacer (N.I.) (.250) 4198190 Spacer (N.I.) (.125) .

4190664 Bolt Lever to Lift Arm Pin 4190340 Bolt, Lift Cylinder to Lift Arm Pin Pin, Lift Arm to Bucket (Supersedes 2104554) 4196744 Spacer (1/4) 4198190 Spacer (1/8) 4198188 Seal Grease 4198189 Bushing Bucket Pivot 4195899 Pin, Bucket Cylinder to Frame 4198446 Pin, Bucket Cylinder to Frame 4198509 Lever Assy. (Incl. Item 22 thru 24) 4195889 Pin 4195889 Pin, L.H. (Plain) 4196090 Pin, R.H. (Step) 4198192 Seal, Grease 4195885 Bushing 4195886 Spacer 4198505 Link Assy. (Incl. Items 29 & 30) Pin (Supersedes 4602129/2120227) 4191330 Spacer (N.I.)(.1340)(Supersedes 2112739) 0027473 Bolt 4195895 Plate Capture 4196752 Seal, Grease 4196142 Bushing

Qty. .1

10 2 2

2 2

2 4 2 4

2 2 2 12 2 2 2 AIR AIR 2 2 2 2 2 4

2 2 2

2 2 1 1 4

4 2

2 2 AIR 6 2 8

4

* For Machines Equipped With Optional Automatic Lubrication Systems •

. .

Rev~s~on

3 Oct. 1986 0249A 7379A

21

e..~.---1

®u-·- - 2

TROIAN

~J,-~

-

~-'---3

_- "" I '1

':,

,. (- ;:1',),

":

t=~_':/

__

4

§.

5 ~.

6 fR'I, ~7

~I-j- 8

~_.i_ _ 9 ,A----l0

1----11

TP-3212

LOWER PIVOT GROUP (FOR MACHINES THRU SIN 79-1356) Item A 1 1A 1B 2 2A 3 4 5 6 7 8 9 10 11

22

Trojan Part No.

Faun Part No.

2105568 2116752 2093287 NSS 2037746 2093287 2101276 2101275 2101279 2037722 2101274 2099323 2101279 2101273 2099390

4196304 4195833 4195589 4195833 4196006 4196005 4196009 4198268 4196004 4195912 4196009 4196003 4195913

Qty.

Description Pivot Assy., Lower Frame (Incl. Items 8, 9 & 10) Bolt (Supersedes 2037746) Washer, Flat Lockwire (Obtain Locally) Bolt Washer, Flat Plate, Capture Sleeve Seal Bolt Retainer Bearing, Thrust Seal Housing, Bearing Pin, Main Pivot

1 3 3

-2 2 1 1 1 8 1 1 1 1 1

Revision 3 Oct. 1986 0249A 7380A

TROIAN

TP3213

UPPER PIVOT GROUP (FOR MACHINES THRU SIN 79-1356) Item

Trojan Part No.

Faun Part No.

A 1 1A 2 3 4 5 6 7 8

2105567 2031572 2031621 2099391 2099043 2037663 2101278 2099315 2099043 2101277

4196303 4190340 4190350 4195914 4195887 4198269 4196008 4195911 4195887 4196007

Revision 3 Oct. 1986 0249A 7381A

Description

Pivot Assy. Upper Frame (Incl. Items 6, 7 & 8) Bolt Nut Pin Seal Bolt Retainer Bearing Seal Housing, Bearing

Qty.

1 1 1 1 1 6 1 1 1 1

23

TROJAN

6-7 - - - t - - I I

UPPER MAIN PIVOT

19

I

I

U

3

g 28

23A

LOWER MAIN PIVOT

TROIAN MAIN PIVOT GROUP (FOR MACHINES SIN 79-1357 AND HIGHER) Item

1 2 3 4 5 6 7 8 9 10 11 12 13

14 15 16 17 18 19 20 21

22 23 24 25 26 27 28 29 30

Trojan Part No.

Faun Part No.

2099043 2101279 2037746 2037722 2037663 2031572 2067437 4601580 2099315 4602041 2101274 2101276 2099390 2118894 2101278 2093287 2099391 2101275 2116752 4602250 4602247 4602249 4602248 2031473 2031391 2049224 REF REF 4606134 2030025

4195887 4196009 4195589 4198268 4198269 4190340 4191237 4195911 4196004 4196006 4195913 4196008 4195833 4195914 4196005

4190315 4190304

4197650

Description

Seal Upper Pivot Seal Lower Pivot Salt Bolt Bolt Bolt Nut Searing, Lower Pivot (Was 2099323) Bearing, ypport Pivot Pivot Assembly, Lower (Incl. Items 2, 8 & 9) Retainer, Lower Pivot Plate, Capture Pin, Lower Pivot Pivot Assembly, Upper (Incl. Items 1 & 9) Retainer, Upper Pivot Washer Pin, Upper Pivot Sleeve Bolt Sleeve Sleeve Sleeve Sleeve Bolt Lockwasher Washer Rear Frame (See Page 13) Front Frame (See Page 13) Shim Kit Grease Fitting (N.I.)

Qty. 1

1 2 8 6 1 1 1 1

1 1 1 1 1

1 5 1 1

3 1 1

1 1 1 1

1

-

1 2

-

.

..

3 Oct. 1986 0250A 7525A ' Rev~s~on

23B

TROd. .

..

6I

/-.

I

...

6049

24

TROIAN FLOORPLATES, CONSOLE AND SEAT SUPPORT

Item

Trojan Part No.

2114699 2031619 2031475 2036816 2031391 2031617 2031475 2036816 2031391 2031617 2109338 11 12 2090256 13 2036815 14 2031390 15 2031616 16 2031471 17 2031391 18 2106703 18A 2106697 188 2031473 18C 2031391 19 2031475 20 2031391 2107791 21 2114872 21 22 2071029 23 2031391 24 2036816 25 2107790 26 2031475 27 2031391 28 2036816 29 2111286 29 2114873 30 2078673 31 2036099 32 6950888 33 2115013 34 2102980 35 2102180 36 2031522 37 2031619 38 2031473 39 2031391 40 2036816 41 2031473 42 2031391 43 2036816 44 2115016 1 2 3 4 5 6 7 8 9 10

Faun Part No. 4198510 4190349 4190317 4195572 4190304 4190347 4190317 4195572 4190304 4190347 4198311 4195801 4195571 4190303 4190346 4195467 4190304 4196431 4196430 4190315 4190304 4190317 4190304 4196552 4198512 4191299 4190304 4195572 4196551 4190317 4190304 4195572 4198513 4198514 4195738 4195562 4197500 ·4198792 4196103 4190330 4190349 4190315 4190304 4195572 4190315 4190304 4195572 4198805

Description For Machines Having Serial Numbers thru 79-1318) Support Assembly, Seat Nut Bolt Washer, Flat Washer, Lock Nut Bolt Washer, Flat Washer, Lock Nut Mount Plate Assy., Arm Cushion Cushion Arm Washer, Flat Washer, Lock Nut Bolt, Cover to Console Washer, Lock Cover, Console Plate (N.r.)

Bolt (N. I.) Washer, Lock (N.!.)

Bolt, Cover Plate to Console Washer, Lock Plate, Cover - Bottom Plate, Cover - Bottom (See Note 2) Bolt Washer, Lock Washer, Flat Plate, Cover - Top Bolt Washer, Lock Washer, Flat Floorplate Assy., Front Floorplate Assy., Front (See Note 2) Block, Terminal Screw Washer, Lock (N.!.)

Floorplate Assy., Center Rear Support Assy., Rear Floorboard Console Bolt Nut Bolt Washer, Lock Washer, Flat Bolt Washer, Lock Washer, Flat Floorp1ate Assy., Rear

Qty.

1 3 4 4

4 4

2 2 2 2 1 1 2

2 2 2 2 1 1 2 2 2 2 1

1 4 4 4 I 4 4 4 I I I

2 2 I I I

2 2 3 3 3 4 4 4 1

Revision 3 Oct. 1986 0249A 7382A

25

TROIAN FLOORPLATES, CONSOLE AND SEAT SUPPORT

Item

44 44A 45 46 47 48 49 50 50A 50B 50C

26

Trojan Part No.

2115463 2115506 2102729 2041067 2031475 2031391 2031617 2115011

Faun Part No.

4198807 415f9026

4196069 4195605 4190317 4190304 4190347 4198803 2031473 4190315

2071029 4191299

2036816 4195572

aty.

Description

Floorplate Assy., Rear (N.I.)(See Note 1) strap Assy., Tool Box (N.I.)(See Note 1) Handle Nut Bolt Washer, Lock Nut Floorplate Assy. Center Front Bolt (N.I.) Bolt, Center Floorplate Connecting (N.I.) Washer, Flat (N.I.)

Note 1:

For machines equipped with optional tool kit 2114805 only.

Note 2:

For machines equipped with 2 pedal brake system 2114812 only.

Revision 3 Oct. 1986 0249A 7382A

1 1 4 8 3 3 3 1 2 1 3

TROd. .

/<;;; ® I

I

26B

Re V1Sl0n ..

1 - June, 1981

TROIAN FLOORPLATE, CONSOLE AND SEAT SUPPORT

Item

Trojan Part No.

2116558 2031621 2031475 3 2036816 4 2031391 5 2031617 6 2116556 7 2031522 8 2031619 9 10 2113541 11 2101258 12 2113932 2113602 13 2101258 14 2115011 15 2115013 15A 2031473 16 2036816 2031391 17 18 2071029 19 2111286 2114873 20 2036816 21 2031391 22 2031475 23 2107791 24 2107790 25 2036816 26 2031391 27 2071029 28 2102980 29 2031475 30 2031391 31 2031617 32 2115016 2115463 32A 2115506 2036816 33 34 2031391 35 2071029 36 2102729 37 2041067 1 2

Faun Part No.

4199185 4190350 4190317 4195572 4190304 4190347 4199184 4190330 4190349 4199122 4199092 4199126 4199123 4199092 4198803 4198804 4190315 4195572 4190304 4191299 4198513 4198514 4195572 4190304 4190317 4196552 4196551 4195572 4190304 4191299 4198792 4190317 4190304 4190347 4198805 4199026 4195572 4190304 4191299 4196069 4195605

Revision 3 Oct. 1986 0249A 7383A

Description

For Machines Having Serial Numbers 79-1319 &: Hlgner Support Assy.

Nut Bolt Washer, Flat Washer, Lock Nut Console, Valve Controls Bolt Nut Shroud, Console Bolt Cover (2 Spool) Cover (3 Spool) Bolt Floorplate Assy., Center Floorplate Assy., Center Salt (3/8-16 x 3/4)(N.I.) Washer, Flat Washer, Lock Bolt F100rplate Assy., Front Floorplate Assy., Front (See Note 1) Washer, Flat Washer, Lock Bolt Cover, Plate Bottom Cover Plate, Top Washer, Flat Washer, Lock Bolt Support Assy., Rear F1oorp1ate Bolt Washer, Lock Nut F1oorp1ate, Rear F1oorplate, Rear (See Note 2) Strap Assy., Tool Box (N.I.)(See Note 2) Washer, Flat Washer, Lock Bolt Handle, Rear F1oorp1ate Nut NOTE 1:

For Machines Equipped with Optional Two PEDAL BRAKE SYSTEM 2114812 (TBG) Only.

NOTE 2:

For Machines Equipment with Optional Tool Kit 2114805 (TBG) Only.

Qty.

1 3 4 4 4

4 1 4 4 1 4 1 1 3 1

3 4 4 4 1

1 4 4 4

1 1 4

4 4 1 3 3 3 1 1 1 4 4 4 4

8

26C

TROJAN TOOLS (Optional) Item

Trojan Part No.

1 2 3 4 5 6 7 8 9

2114918 2114917 2062739 2072266 2104068 2104055 2089294 6951719 2094912

Faun Part No.

4195676 4195716 4195791 4197523 4195845

Description

Socket, wheel Nuts U 15/16) Handle, Wheel Nuts (3/4 drive) Gun, Grease Wrench, Chain Wrench, Spanner (Bucket Cylinder) Wrench, Spanner (Lift Cylinder) Wrench, Wheel Bearing Nut Quadrigage Kit, Test Adapter

Qty. -I

1 1 1 1 1 1 1 1

PAINT 1 2 3 4 5 6 7 8

9

6960207 4602235 6960209 6960213 6960210 4602236 6960212 6960214 4602234

ReV1Slon 3 Oct. 1986 0249A 7387A

81ack (1 US. Gallon) Yellow (1 US. Gallon) Red (1 US. Gallon) Yellow Primer (1 US. Gallon) Black (12 oz. Aerosol Can) Yellow (12 oz. Aerosol Can) Red (12 oz. Aerosol Can) Yellow Primer (Aerosol Can) Yellow (5 US. Gallon)

-

-

-

-

27

TROd. .

13-15-17

6082

28

TROIAN SEAT ASSEMBLY

Item A B C 1 2 3 4 5 6 7 B

9 10

Trojan Faun Part No. Part No. 2113972 4198474 6960339 2092046 2031475 6960108 6960371 REF 6960147 6960356 2031475 2032960 6960148 6960107

NSS NSS N/A 6960340 N/A NSS N/A N/A 2041069 2032960 N/A 21 22 6960149 23 6960152 24 6960150 25 N/A 26 6960142 26A 2041071 268 2032962 27 N/A 28 6960342 29 N/A 30 6960370 31 6960109 31 6960110 32 N/A

11 12 13 14 15 16 17 18 19 20

4198744 4190317 4198835 4198893 4198860 4198883 4190317 4195527 4198861 4198741

4198872

4195606 4195527 4198862 4198864 4198863 4198855 4195607 4195528 4198873 4198892 4298836 4199030

Revision 3 Oct., 1986 0249A 7391A

Description Seat and Suspensionfossy. Complete (Incl. Items Lis tee On Pages 28 thru 29) Seat Assy. (Incl. Items 2, 10 & 31) Belt, Seat Bolt Cushion Assy. Seat (Incl. Item 3) Clip Suspension Assy. (See Pages 288-29) Cap, Height Adjustment Cap, Slide Lever Bolt Washer, Flat Shaft and Latch Assy., Tilt Cushion Assy. Back (Incl. Items 3, 11, 12, 14, 16, 28 & 30) Seat (Order Item 10) Pan Assy. (Order Item 10) Not Applicable Nut Not Applicable Cushion (Order Item 10) Not Applicable Not Applicable Nut Washer, Flat Not Applicable Spring Cable Cap, Tilt Not Applicable Bolt, Shoulder Nut Washer, Flat Not Applicable Screw Not Applicable Link Assy., Tilt Bracket Assy., LH (Not As Illustrated) Bracket Assy., RH (Not As Illustrated) Not Applicable

Qty.

1 1 1 2 1 1

-

1 1 2 2 1 1

-

4

-1 -6 4

-

2 2

-

2 2 2

-2 2

1 1

-

28A

lAOd. .

7

!o

0

9

20 17

o

o 10

12 II

24 13 14

19---rr..

15

16

20

18

28B

6084

TROJAN SEAT SUSPENSION

Trojan Part No. 1 6960365 2 6960145 3 6960127 4 6960124 5 6960120 6 NSS 7 '6960359 2041067 7A 8 6960143 9 6960144 10 6960139 6960143 11 12 6960353 13 6960130 14 6960137 15 6960131 15A 2041069 16 6960361 17 6960133 18 6960364 19 N/A 20 6960129 N/A 21 22 6960146 23 6960115 24 N/A 25 6960141

Item

Faun Part No. 4198890 4198858 4198847 4198843 4198742 4198877 4195605 4198856 4198857 4198853 4198856 4198880 4198980 4198852 4198849 4195606 4198887 4198850 4198889 4198848 4198859 4198837 4198854

Revision 3 Oct. 1986 0249A 7392A

Description Lever Assy.

Bolt Block, Sliding Housing, Upper Arm Assy., Suspension (Incl. Item 6) Searing (Order Item 5) Bolt Nut Link, Connecting Spring Link Assy., Cross Link, Connecting Retainer Shock Absorber Boot Assy.

Bolt Nut Bearing, Shock Absorber Bumper Fastener, Push On Not Applicable Block, Sliding Not Applicable Latch Assy.

Spring N9t Applicable Spring

Qty,

1

4 1 1 1

-

2 2

1

2 2

1 4 1 1 1 1 2

2 22

-

1

-

1 1 1

1

28C

TROIAN

,,~... ~ 1/tiil \ \:t----------~ ~

\

A

ll' :OJIL 6

B

2

o

-7 12

0

o

o

~--~~-----VI~--D--D----~--~~.

6083

SEAT SUSPENSION GROUP Item

1 2 3 4 5 5A 6 7 8 9 10 11 12 13

14 15 16 17 280

Trojan Part No.

Faun Part No.

2041071 6960361 6960121 6960363 6960117 6960125 6960116 6960369 6960128 6960126 N/A 6960136 NSS 6960358 6960134 NSS 6960118 6960119

4195607 4198887 4198842 4198888 4198839 4198844 4198838 4198891 4198846 4198845 4198743 4198885 4198851 4198840 4198841

Description

Nut Bearing Bearing Shaft Shaft and Gear Assy.

Washer, Thrust Washer, Spring Pin Block, Sliding L.H. Block, Sliding R.H. Not Applicable Knob Assy. (Incl. Item 12) Handle (Order Item 11) Pin Indicator Pad, Spring Shaft and Gear Assy.

Bracket

Qty.

2 2

4 2

1

1 1

1 1

1

-1 -1 1

-

1 1

Revision 3 Oct. 1986 0249A 7393A

TROIAN

II

10

9

7

6085

SEAT ADJUSTING ARRANGEMENT Item

1 2 2A 3 4 5 6 7 8 8A 9 10 11

Trojan Part No.

Faun Part No.

4198884 4198879 4198883 4198875 4198874 4198876 696034E 696035C 4198878 6960145 419886~ 696035; 419888~ 4198881 696035~ N/A 6960345 4198871 696035 419888(

6960357 6960352 6960356 6960347 696034c

Revision 3 Oct. 1986 0249A 7394A

Description

Roller and Bearing Assy.

Lever Assy.

Cap, Slide Lever Housing Assy.

Slide Track Assy.

Latch, L.H. Rod, Latch Connecting Spring Capscrew Spacer, Slide Stop Not Applicable Latch, R.H. Fastener, Push-On

aty.

4 1 1 1 1 1 1 2 1 1

-1 7

29

TROIAN 4

2

5

6

7

TP2162

TIRES AND WHEELS Item

A 1 2 2A 28

*3 4 5 6 7 7A 8

Trojan Part No.

Faun Part No.

2115093 2115080 2030210 2056824 2030204 REF 2072137 2053609 2053610 2072136 2107716 2070314

4198768 4198767 4195448 4198766 4195447 4195715 4195650 4195651 4195714 2509049 4195708

Description

Wheel Assy. (Incl. Items 1 & 4 - 7) Rim Base Assembly Valve Stem Assembly Cap, Valve Adapter Tire, Tubeless (29.5 x 29) Flange Band, Bead Seat o Ring Ring, Lock Driver (N.!.)

Plug, Pipe (N.I.)

Qty.

-4 4 4 4 4 8 4 4 4 4 4

*Not Sold For Replacement.

30

Revision 3 Oct. 1986 0249A 7395A

TROd. .

30

32

~.~~23 2.

22

TROIAN ENGINE AND RELATED PARTS

Item

1 lA 2 3 4 5

6 7 8 9 10 11 12 13 14 15 16 *17 +17 *18 +18 19 20 21 *22 +22 +22 23 24 :25 26 26A 268 26C 260 26E *27 +27 28 29 30 31 32 33 34 35 36 37 38 39

Trojan Part No.

2115192 6960396 2101560 6851862 6851867 REF 2031617 2031391 2031475 6952669 6956022 2033256 6851865 2103461 2031475 2031391 2041069 2031477 2031452 2036816 2036815 2031452 2031390 2036815 2114615 2031492 2031489 2036816 2109010 NIA 2115218 2113407 2031521 2031393 2036818 2031619 2114449 4605610 2031485 REF 2109012 REF 2031500 2031392 6901397 6901398 6902611 6901393 6901971 2083724

Faun Part No.

Description

Engine Assy.

Bushing Flywheel Pilot (N.I.) Mount Plate, Fuel Filter (N.I.) Element Lube Oil Filter (N.I.) Corrosion Resistor (N.I.) Filter Assy. Fuel (See Page 66) 4190347 Nut 4190304 washer, Lock 4190317 Salt 4197552 Filter Assy., Oil Bypass 4198280 Elemnet, Bypass Oil Filter (N.!.)

4190429 Valve, Drain 4097256 Belt, Fan 4196120 Belt, Alternator (5-RIB) 4190317 Bolt 4190304 Washer, Lock 4195606 Nut (Supersedes 2031617) 4190318 Bolt 4190313 Bolt 4195572 Washer, Flat 4195571 Washer 4190313 Bolt 4190303 Washer, Lock 4195571 Washer, Flat 4199025 Bolt 4190322 Bolt (3/8 16x5 1/2) 0027550 Bolt (3/8 16x4) 4195572 Washer, Flat 4199022 Spacer Not Applicable 4198214 Strap, Adjusting 4198213 Bracket Strap to Engine (N.I.) 4190329 Bolt, Strap to Bracket (N.I.) 4190306 Washer, Lock (N.I.) 4195572 Washer, Flat (N.I.) 4190349 Nut (N.I.) 4199024 Bracket, Mounting Bracket (Supersedes 2117102)(Not As Illustrated) 4198990 Bolt Alternator (See Page 67, 70) 4198993 Pulley Converter, Torque (See Page 154, 157) Bolt 4190325 4190305 Washer, Lock 4194389 Gear Assy. Ring (Incl. Items 35-38) 4197450 Plate, Backing 4194494 Stud 4197449 Washer, Bellville 4197465 Nut, Ring Gear Stud 4191455 Stud

4199009 4199031 4196023 4197896 4197897

Revision 3 Oct, 1986 0249A 7396A

Qty. 1

1 1 1 1

-

4 4 4 1 1 1 1

1 1 3 2

1 1 1

1 1 1

1 1 1 1 1 1

-

1 1 1 1 1 1

1 1 2

-1 12 12 1

1 24 96 24 8

33

TROIAN ENGINE AND RELATED PARTS

Item

Trojan Part No.

Faun Part No.

40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56

2067437 2031587 2100543 2103564 2067438 2103582 2100761 2031580 2067438 2038545 2103556 2038545 2105287 2038470 2031999 2101523 2091497

4191237 4195487 4195935 4196130 4195699 4196131 4195968 4195484 4195699 4195593 4196128 4195593 4198992 4190677 4190383 4196022

Qty.

Description Nut Bolt Washer Mount, Shock Nut Bracket. Engine Mounting Angle, Motor Mount Bolt Nut Adapter, Straight Hose Adapter, Straight Hose Elbow, 90 Degrees Elbow, 45 Degrees Mount, By-Pass Filter Hose Assy. Engine Oil Pressure (N.I. )

8 6 6 6 6 2 1

2 2 1 1 1 1 1 1 1 1

,

-

34

Revision 3 Oct. 1986 0249A 7396A

lAOd. .

38

TROIAN BACK UP ALARM

Trojan Part No.

Item

REF REF REF 2117594 2110047 2101808 2115091 REF 2110152 2110159 2031475 2031391 2031617 2031489 2036816 2031391

1 2 *3 +3 *4 *5 +5 6 7 8 9 10 11

12 13 14

Faun Part No.

4199032 4199033 4196040 4198998 4198222 4199035 4190317 4190304 4190347 0027550 4195572 4190304

Qty.

Description

1

Valve, Transmission Control (See Page 150-152) Breaker, Circuit (See Page 67, 70) Wire (See Note 1) Wire Snubber Switch, Pressure Switch, Pressure (See Note 2) Wire (See Note 1) Bac-A-Larm Mount Bolt Washer, Lock Nut Bolt Washer, Flat Washer, Lock

Note 1: Note 2:

1 1 1 1

-

1 1 2 2 4

2 2 2

Included in Main Harness Not as Illustrated. Switch is mounted at basE of steer column.

*For Machines Having Serial Numbers Thru 79-1342 +For Machines Having Serial Number 79-1343 & Higher •

.

.

,., 3 Oct. 1986 . 7397A

39

TRO""

c9" "

28 29

24

25

15

~---19 l046L

40

TROJAN FUEL AND HYDRAULIC RESERVOIRS

Item

1 2 3 4 5 6 7 8 9 9 10 10 *11 +11 til @llA 12 13 14 15 16 17 18 19 A 20 21 22 23

24 25 26 27 28 29 31 32 33 34 35 36 37 37A 371:3 37C 370

Trojan Part No. 2115686 2077067 2077038 2089475 2031614 2032967 2041076 6901566 2103965 2115581 2106073 2115578 2115687 2116831 4601368 2118270 2119747 2097242 2096989 2031617 2031391 2036816 2100516 2067433 2089387 2088197 2089389 2089388 2089390 2067435 2088331 2089391 2067425 6750769 2077833 NIA 2089477 2092442 2092449 2041074 2111189 4111269 2113726 2036820 2039493 2031779

Faun Part No. 4198810 4195724 4195723 4195797 4198026 4195529 4190833 4197457 4196158 4198737 4196357

Description

Fuel Tank Assembly Cap Fuel Gasket, Fuel Cap Gauge Fuel Bolt, Tank to Frame (Fuel and Hydraulic) Washer, Flat Nut, Elastic Stop Plug Drain Handrail Assembly - Right Front Handrail Assembly - Right Front Handrail Assembly - Right Rear Handrail Assembly - Right Rear (German TBG Only) 4198738 Hydraulic Tank Assembly Hydraulic Tank Assembly Hydraulic Tank Assembly Valve, Tank (N.I.) Cover, Access Hole (Supersedes 2097243) 4191603 Gasket Stud - Cover to Tank 4190347 Nut 4190304 Washer, Lock 4195572 Washer, Flat 4195933 Screen 4195697 Nut Lock 4195792 Pres. Relief Valve Assy. (Incl. Items 20-24) 4195777 Screw, Shoulder 4195794 Plate, capture 4195793 Spring 4195795 Plate, Valve 4195798 Nut, Lock Rod, Threaded - Relief Valve 41~5779 4195796 Spacer, Pipe 4195693 Nut, Lock 4195007 O-Ring 4195732 Cap Assembly (Incl. Item 28) Not Applicable 4191529 Plug, Drain 4191560 Filter Assembly 4195824 Plate, Cover 4190838 Nut, Elastic Lock (Carr. PIN) 4196732 Gasket 4196736 Cover Assy. (Not as Illust.)(Incl Items 36, 37A~37D 4198309 Bolt (N.I.) 4198308 Washer (N.I.) 4194944 O-Ring· 4198307 Pin, Cotter (N.I.)

Revision 3 Oct. 1986 0249A 7398A

Qty.

1

1 1 1 6 6 6 1 1 1 1 1 1 1 1 1 2 2 16 16 16 16 16 1 2 2 2 2 2 2 4 4 4 1 1

-

1 6 3 3 1 1 1 1 1 1

41

TROIAN FUEL AND HYDRAULIC RESERVOIRS

Item

Trojan Part No.

Faun Part No.

38 38 39 39 40 41 42 43 44 45 46

2103966 2115582 2106072 2115577 2103968 2031473 2031391 2031519 2031619 2114085 2115744

4196159 4198808 4196356 4198740 4196160 4190315 4190304 4190328 4190349 4198310 4198812

Qty,

Description

Handrail Assy. - Left Front Handrail Assy. - Left Front Handrail Assy. - Left Rear Handrail Assy. - Left Rear (German TBG Only) Handrail - Lower Bolt Washer, Lock Bolt Nut Padlock, Tanks and Battery Box (N.1. ) Glass, Sight

1 1 1 1 1 8 8 16 16 3 1

* For machines having SIN thru 79-1318. + ~

41A

For machines having SIN 79-1319 thru 1376.

For machines having SIN 79-1377 & Higher.

Revision 3 Oct. 1986 0249A 7398A

••ao.l"

---10

6050

42

TROJAN ENGINE CONTROLS (CO) Item

1 2 3 4 5 6 7 8

9 10 11 12 13 14 15

.~

Trojan Part No.

Faun Part No.

2111251 2102689 2033513 2031389 2031369 2031464 2031616 2054810 2031770 2092332 2111266 2102702 2103848 2031391 2031475

4196733 4196066 4195545 4195460 4197704 4198759 4190346 4195654 4198585 4195819 4196735 4196067 4196140 4190304 4190317

Description

Pedal, Acceslerator Joint, Ball Nut, Jam Washer, Lock Nut, Roll Joint Bolt, Accelerator Stop Nut Pin, Fulcrum Pin, Cotter Spring Cable Control Spring Bracket, Throttle Cable Washer, Lock Bolt

Qty.

1

2 2 2 2 1 1 1 1 1 1 1 1

2 2

..

'ton 3 Oct. 1986 7401A

.1

43

TROd. .

.

I

\

,.--

17

-\1

/\

--24

6051

44

TROIAN ENGINE CONTROLS (GM)

Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25

26

Trojan Part No. 2111251 2102689 2033513 2031389 2031369 2031464 2031616 2064810 2031770 2092332 2111265 2102725 2031389 2031615 2007026 2031816 2040074 2031758 2105057 2031661 2031762 2104358 2033513 2104983 2031618 2036817

Faun Part No. 4196733 4196066 4195545 4195460 4198758 4198759 4190346 4195654 4198585 4195819 4196734 4196068 4195460 4190345 4190136 4195499 4190761 4196282 4190352 4196197 4195545 4196279 4190348 4190641

.In 3 Oct. 1986 '" 7403A

Description Pedal, Accelerator Joint, Ball Nut Washer, Lock Nut Bolt, Accelerator stop Nut Pin, Fulcrum Pin, Cotter Spring cable, Control Housing, Engine Shut-Down Washer, Lock Nut Cable, Fuel and Air Shut-Down Screw Pellet Cable (Engine Shut-Down) Pin, Cotter Bracket, Throttle Pin, Clevis Pin, Cotter Clevis, Adjustable Nut Stud Nut Washer

Qty. J.

1 1 1 1 1 1 1 1 1 1 1 3 3

2 1 1 1 1 1 1 1 1

2 2 2

45

lAO.I. .

46

TROIAN ENGINE COOLING SYSTEM (CD) Trojan Part No. 1 REF 2 2104515 2103564 a3 2093620 tal3 4 2100543 5 2067438 5A 2301447 *6 2104466 *7 2104440 *8 2314392 *9 2041071 *10 2031581 *11 2036822 *12 2041074 13 2108213 14 REF 15 2036816 16 2031391 17 2031473 18 2114789 19 2031475 20 2036816 2031391 21 22 2031617 23 2100927 24 2036810 25 2031391 26 2031473 27 2100939 28 2032820 . 29 2031473 30 20313~1 2041069 31 32 2092369 33 2032039 a34 2115194 a35 2116019 36 2033256 37 2100884 38 2032041 39 2314537 40 2084210 2053376 41 42 2094722 43 2032043 44 2100865 45 2034287 @46 2116019 iM7 2036797 Item

Faun Part No.

Description

Radiator Assy. (See Page 50-51) 4196223 Stud 4196130 Mount, Shock 4198750 Mount, Shock 4195935 Washer 4195699 Nut, Lock Nut, Jam (N • 1. ) 4196771 4196216 Mount 4196215 Angle 4196818 Washer, Flat 4195607 Nut, Lock 4190341 Bolt 4195574 Washer, Flat 4190838 Nut 4198797 Baffle Cooler Assy. (See Page 118-119) 4195572 Washer, Flat 4190304 Washer, Lock 4190315 Bolt 4198802 Baffle 4190317 Bolt 4195572 Washer, Flat 4190304 Washer, Lock 4190347 Nut 4195986 Shroud, Fan 4195572 Washer, Flat 4190304 Washer, Lock 4190315 Salt 4195987 Tube, Bypass 4195524 Clip 4190315 Salt 4190304 Washer, Lock 4195606 Nut 4195821 Elbow, Formed 4195513 Clamp, Hose 4198806 Cap 4198813 Clamp, Hose 4190429 Valve, Drain 4195985 Hose 4190390 Clamp Hose 4196829 Hose Assy.

4195761 Connector 4191058 Bushing Reducer 4195842 Hose 4190391 Clamp, Hose 4195984 Tube, Suction Plug, Pipe (Was 6750822) 4190478 4198813 Clamp, Hose 4198762 Elbow, Hose

. 3 Oct. 1986 ReV1Slon 0249A 7404A

Qty.

2 2 2 2 2 2 2 2 2 4 4 4 4

2

20 20 20 1 2 2 2 2 1 10 10 10 1 2 2 2 2 2 4

1 1 1 2 4

1 1 1 2 4

1 1 1 1

47

TRDlAN ENGINE COOLING SYSTEM (CD) Item

®48 ®49 @50 @51 @52 ®53 @54 ®55 @56 ®57 @58 x59 ®59 +60 x6l ~1

x62 ~2

x63 @63 x64 ®64 x65 @65

Trojan Part No.

Faun Part No.

2116858 2036797 2117165 REF 2117104 2031391 2031486 2032822 2031479 2036816 2067433 2116603 2117812 2056469 2301447 2067129 2031622 2031621 2100543 2102286 2116577 2117818 2067438 2067437

4198816 4198762 4198818 4198817 4190304 4195469 4198760 4190319 4195572 4195697 4198815 4198819 4198764 4196771 4198788 4190351 4190350 4195935 4198790 4198814 4198820 4195699 4191237

Qty.

Description

Tube Elbow Hose Tube o Ring (Furn. W/Engine) Support Washer, Lock Bolt Clip Bolt Washer, nat Nut Rod Radiator Brace Rod Radiator Brace Bolt Nut, Jam Nut, Jam Nut Nut Washer, nat Washer, Flat Mount, Shock Mount, Shock Nut Nut

1 1 1

-

1 2 2 1

1 1 1 2 2 2 2 2 2 2 4 2 2 2 2 2

* For Machines Having SIN thru 79-1318. + For Machines Having x For Machines Having a For Machines Having @ For Machines Having

47A

SIN SIN SIN SIN

79-1319 & Higher.

79-1319 thru 79-1337 thru 1337.

79-1338 & Higher.

Revision 3 Oct. 1986 0249A 7404A

lAOd. .

48

TROIAN ENGINE COOLING SYSTEM

Item 1 2 a3 @3 4 5 5A *6 *7 *8 *9 *10 *11 *12 13 14 15 16 17 18 19 20 21 22 23 24 25

26 27 28 29 30 31 32 33 a34 a35 36 37 38 39 40 41 42 43 44 45 @46

Trojan Part No. REF 2104515 2103564 2098620 2100543 2067438 2301447 2104466 2104440 2314392 2041071 2031581 2036822 2041074 2108213 REF 2038616 2031391 2031473 2114789 2031475 2036816 2031391 2031617 2101572 2036816 2031391 2031473 2101740 2032820 2031473 2031391 2041069 2092369 2032039 2115194 2116019 2033256 2039150 2032041 2088774 2038545 2079161 2101594 2032041 2104557 2034287 2063880

Faun Part No. 4196223 4196130 4198750 4195935 4195699 4196771 4196216 4196215 4196818 4195607 4190341 4195574 4190838 4198797 4195572 4190304 4190315 4198802 4190317 4195572 4190304 4190347 4196025 4195572 4190304 4190315 4196038 4195524 4190315 4190304 4195606 4195821 4195513 4198806 4198813 4190429 4195985 4190390 4191516 4195593 4195741 4196026 4190390 4196227 4190478 4195678

Description Radiator Assy. (See Page 52-53) Stud Mount, Shock Mount, Shock Washer Nut Lock Nut, Jam (N. 1. ) Mount Angle Washer, Flat Nut, Lock Bolt Washer, Flat Nut Baffle Cooler Assy. (See Page 118-119) Washer, Flat Washer, Lock Bolt Baffle Bolt Washer, Flat Washer,' Lock Nut Shroud, Fan Washer, Flat Washer, Lock Bolt Tube, Bypass Clip Bolt Washer, Lock Nut Elbow, Formed Clamp, Hose Cap Clamp, Hose Valve, Drain Hose Clamp, Hose Hose Adaptor Elbow Hose, . Lower Clamp, Hose Tube Suction Plug, Pipe (was 6750822) Clamp, Hose

Qty.

-

2 2 2 2 2 2 2 2 2 4 4 4 4

2

10 10 10

1 2 2 2 2 1 10 10 10 1 2 2 2 2 2 4

1 2 1 2 4

2 2 2 2 3 1 1 1

..

Rev~s~on

3 Oct. 1986 0249A 7405A

49

TROIAN ENGINE COOLING SYSTEM

Item

®47 @48 @49 @50 oilI5l x52 @52 +53 x54 @54 x55 @55 x56 ®56 x57 @57 x58 ~58

Trojan Part No.

Faun Part No.

2032039 2116992 2116993 2092369 2116154 2116603 2117812 2056469 2301447 2057129 2031622 2031621 2100543 2102286 2116577 2117818 2067438 2067437

4195513 4195821 4198815 4198819 4198764 4196771 4199078 4190351 4190350 4195935 4198790 4198814 4198820 4195699 4191237

Clamp, Hose Hose Nipple Eloow Hose Adapter Rod, Radiator Brace Rod, Radiator Brace Bolt Nut, Jam Nut, Jam Nut Nut Washer, Flat Washer, Flat Mount, Shock Mount, Shock Nut Nut

*For +For xFor aFor @For

49A

Qty.

Description

Machines Machines Macnines Machines Machines

Having Having Having Having Having

1 1 1 1 1

2 2 2 2 2 2 2 4 4 2 2 2 2

SIN SIN SIN SIN SIN

thru 79 79 1319 79 1319 thru 79 79 1338

1318. & Higher thru 79 1337 1337 & Higher.

Revision 3 Oct. 1986 0249A 7405A

TROd. .

TP17..

50

TROIAN RADIATOR ASSEMBLY (CD) Item A 1 lA 2 2A 28 2C 3 4 5 5A 6 7 8 8A 9 10 11 12

Trojan Part No. 2115079 6960226 6960228 6851843 6851842 2031475 2031391 6851833 6960230 2031452 2031390 6953226 6960225 2031454 2031390 6960232 6960231 6851839 6960227

t

Faun Part No. 4195883 4198866 4198868 4197241 4197240 4190317 4190304 4197233 4198869 4190313 4190303 4194710 4198865 41~0314

4190303 4198871 4198870 4197237 4198867

)n 3 Oct. 1986 7406A

Description Radiator Assy. (Incl. ltemS Tl:nru Washer, Core Bar, Backing Hose, Overflow Clip (N.!.)

Bolt (N.!.)

Washer, Lock (N.I.) Cap, Radiator Tank Assy., Top Bolt Washer, Lock Gasket Side Assy. R.H. Bolt Washer, Lock Core & Header Assembly Tank & Cooler Assy, Bottom Side Assy., L.H. Pad, Vibration (N.I.)

Qty. lL)

J.

4 4 1 2 2 2 1 1

80 80 6 1

40 40 1 1 1

2

51

TkO. . . .

1

6

11

10

7 TP2741

52

TROJAN RADIATOR ASSEMBLY (GM) Item

A 1 lA 2 2A 28 2C 3 4 5 5A 6 7 8 8A 9 10 11 12

Trojan Part No. 2115078 6960226 6960228 6851843 6851842 2031475 2031391 6851833 6960223 2031452 2031390 6953226 6960225 2031454 2031390 6960229 6960224 6960225 6960227

Faun Part No.

Radiator Assy Washer, Core Bar, Backing (Nolo) Hose, Overflow Clip (Nol.) Bolt (N.I.) Washer, Lock (N.I.) Cap, Radiator Tank Assy. Top Bolt Washer, Lock Gasket Side Assembly, RoHo Bolt Washer, Lock Core and Heater Assembly Tank And Cooler Assembly Bottom Side Assy L.H. Pad, Vibration (N.I.) 0

4198866 4198868 4197241 4198240 4190317 4190304 4197233 4190313 4190303 4194710 4198865 419.0314 4190303 4198865 4198867

. . 3 Oct. 1986 ReVlSlon 0249A 7407A

Description UncI. Item 1 thru

0

Qty. lL)

J.

4 4 1

2 2 2 1 1

80 80 6 1

40 40 1 1 1 1

53

TROJAN

54

TROIAN AIR INTAKE SYSTEM (CD)

Item

1 2 3 4 5 6 7 8 9 10

11 12 13 14 15 16 17 18 19 20 21 *22 *23 *24 *25 *26

Trojan Part No.

REF 2046329 2031477 2032960 2031391 2031617 2111098 2111099 2031475 2111065 2111064 2104835 2111100 2111072 2049424 2070303 2064659 2039246 2036772 2065858 2104805 2113821 2104805 2064659 2114587 2070303

A

Faun Part No.

4195624 4190318 4195527 4190304 4190347 4198731 4198732 4190317 4198799 4198798 4196259 4198230 41~8800

4191036 4195707 4195680 4198763 4195568' 4195689 4196254 4199255 4196254 4195680 4195707

,un 3 Oct. 1986 7408A

Description

Air Cleaner (See Page 6U) Band Assy.

Bolt (3/8 - 16 x 114) Washer, Flat Washer, Lock Nut Mount Plate, R.H. Mount Plate, L.H. Bolt (3/8 - 16 x 1) Bracket R.H. Bracker L.H. Angle Rubber Elbow 90 Degree Intake Tube Assy.

Hump Hose Clamp Hose Clamp Hose Coupling Pipe Nipple Indicator Restriction Rubber Elbow 90 Degree Prec1eaner (N.!.)

Rubber Elbow, 90 Degree (N.1. ) Clamp Hose (N.I.) Tube, Flexible (N.I.) Clamp Flexible Tube (N.I.)

Qty.

-4 12 12 20 12 1 1 8

1 1

2 1 1

1 1

5 3 2 2 1 2 4 8 1

2

55

•NO.1. .

n

13~

I

~

.:1 I

6003

56

TROJAN EXHAUST SYSTEM

Item

1 2

3 4 5 6 7 8 9 10 11

12 13 14 15 16 17

Trojan Part No.

Faun Part No.

2102322 2105952 2106010 2031763 2110489 2110488 2105645 2106012 2064667 2105892 2031473 2031391 2032960 2031617 2105857 2106046 2031473 2031391 2031617 2032960

4198791 4198795 4198689 4198793 4199099 4195134 4197996 4190315 4190304 4195527 4190347 4198794 4198796 4190315 4190304 4190347 4195527

Description

Clamp Elbow (CD) Adapter (GM) Pin, Cotter Tube, Flex (CD) Tube, Flex (GM) Elbow, Exhaust (CD) Elbow, Exhaust ~) Clamp Muffler Bolt (3/8 ..16 x3/4) Loekwas/ner {;'V8) W$sSer t Flat (3~8) NUt (3fti - 16) Pipet Tail Bracket Bolt (3/8 - 16 x 314) Lockwasher (3/8) Nut (3/8 - 16) Washer, Flat (3/8)

aty. .1.

1 1 1 1 1 1 1 5

1

4 4 4 1 1

1 2 2 2 2

,

~n 3 Oct. 1986 . 7409A

57

TROd. .

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58

'

TROJAN FENDER INSTALLATION

Item 1 2 3 4 5 6 7 8 9 10 11

12 13 14 15 16 17 18

Trojan Part No. 2115236 2115237 2061579 2031622 2113716 2031475 2031391 2115474 2115475 2110890 2115590 2031523 2031619 2036818 2031482 2031617 2031391 2115467

Faun· Part No. 4198733 4198734 4195483 4190351 4198801 4190317 4190304 4198735 4198736 4198410 4198809 4190331 4190349 41~5573

0027585 4190347 4190304 4198412

Description Fender Assy. R.H. Front Fender Assy. L.H. Front Bolt, Front Fender to Frame (3/4-10 x 2 1/4) Nut (3/4 - 10) Brace, Front Fender Bolt, Brace to Front Fender and Frame Washer, Lock Fender Assy., R.H. Rear (Opt.) (Incl. 2 of item 18) Fender Assy., L.H. Rear (Opt.) (Incl. 2 of item 18) Latch Assy., Rear Fender Keeper Bracket Bolt, Hinge to Tank Nut Washer, Flat Bolt, Keeper to Side Panel Nut Washer, Lock Hinge Assy. (Welded to Fender)

Qty. T

1 6 2 2 16 16 1 1 2 2

8 8 8 4 4 4

4

.~

"... on 3 Oct. 1986

/A 7411A

59

I ROlAN 7

1~ ~ \

AIR CLEANER (CD) Item

Trojan Part No.

Faun Part No.

Qty.

Description

(Two Air Cleaners Per Machine; Quantity Shown is for ( ne) A 1 2 3 4 5 6 7 8 9 10 11

60

2081099 REF 6953060 REF 6950176 6953106 6953107 6953035 6953063 6953065 6953064 2057939

4195750 4197579 4197495 4194702 0746916 4197577 4197580 4197582 4197581 4195661

Air Cleaner Assy. (Incl. Items 2 & 4 thru 11) Indicator, Restriction (See Page 54-55) Body Assy.

Band (See Page 54-55) Clamp Assy.

Element Assy.

Element Assy.

Nut Assembly Baffle Assy. o Ring Cup Assembly Valve, Vacuator

1

-1 -

1 1 1 2 1 1 1 1

Revision 3 Oct. 1986 0249A 7412A

I ROlAN 7

1~

e \

l036L

AIR CLEANER (GM) Item

Trojan Part No.

Faun Part No.

Description

aty.

r

Two Air Cleaners Per Machine, Quantity Shown is for ( e A 1 2 3 4 5 6 7 8 9 10 11

208239€ REF 6953025 REF 6950423 6953031 695303C 6953035 695303~

695303il 695303_ 205793Ci

4195755 4197571 4197497 4197573 4197572 4197577 4197574 4197576 4197575 4195377

3 Oct. 1986 0249A 7413A

~evision

Air Cleaner Assy. (Incl. Item 2 & 4 thru 11) Indicator Restriction (See Page 55A-55B) Body Assy.

Band, Mounting (See Page 55A-55B) Clamp Assy.

Element Assy.

Element Assy.

Nut Baffle o Ring CUp Assy.

Valve, Vacuator

1

-1 1 1 1 2 1 1 1 1

61

laod'"

....

--------~~----------~

62

TROJAN FUEL TANK AND LINES (CD) Trojan Part No. 1 REF 2 REF 3 2087434 3A 2314380 4 2038471 5 2031947 6 2036256 7 2036256 2033386 8 9 REF 10 2031989 11 2108662 llA 2314381 12 2031926

Item

Faun Part No. 4198231 4198821 4195592 4195509 4195564 4195564 4190445 4190380 4198232 4198822 4195507

Revision 3 Oct. 1986 0249A 7414A

Description Engine (See Page 32-33) Adapter, Straight (Furnished W/Engine) Hose Assy. (Incl. Item 3A) Hose (Less Fittings) Adapter, Straight Elbow, 90 Degree Nipple (Supersedes 2013670) Nipple (Supersedes 4195564) Plug Tank, Fuel (See Page 40-41) Adapter, Straight Hose Assy. (Incl. Item llA) Hose' (Less Fittings) Elbow, 90 Degree

Qty.

-

-

1 1 1

2 1 1 1

-

1 1 1 1

63

-

L-~-------+--------------~

~~~~__~__c:~---------4------------------------~ ~--------------~

~

_ _ _ _ _ _- - - - - - - co

.,-

-

c...,

64

TROIAN FUEL TANK AND LINES «(1.1)

Item

1 2 3 4 5 6 7 8 9 10 11

12 13

14 15 16 17 18 19 19 19A 198 20 21 22 22A 228 22C

Trojan Part No.

REF 2104718 2104717 2031988 2033084 REF 2004358 2031946 2041474 2053266 REF 2033386 2036256 2031947 2301008 2090453 2005266 2031999 REF REF 6954847 6954525 2104719 2032010 2032842 2031517 2036818 2031393

Faun Part No.

Description

Engine Assy. (See Page 34-36) 4196245 Hose 4196244 Hose 4190379 Adapter, Straight 4195534 Coupling Valve, Check (Furnished with Engine) Nipple 4195426 4195508 Elbow 4195611 Nipple Bushing, Reducer Tank, Fuel (See Page 40-41) 4190445 Plug 4195564 Nipple 4195509 Eloow 4196766 Adapter, Straight 4195804 Adapter, Straight 4195429 Plug 4190383 Elbow, 45 Degrees Filter, Fuel (Primary) (Furnished With Engine) Filter, Fuel (Secondary) (Furnished With Engine) 4197615 Element, Primary Fuel Filter 4196712 Element, Secondary Fuel Filter 4196246 Hose 4190386 Elbow 4195525 . Clip (N.I.) 4190327 Bolt (N.I.) 4195573 Washer, Flat (N. I.) 4190306 Washer, Lock (N.I.)

Revision 3 Oct. 1986 0249A 7415A

Qty.

T 1 1

1 1

-

1 1 1

1

-

1 1 1 1 1 2

2

-1 1

1 1 1 1 1 1

65

IROIAN

2

1

I

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---+-3

I

~'-.4---------4-4

FUEL FILTER (CD) Item

TrOjan Part No.

Faun Part No.

A 1 2 3 4 5

2079431 2078834 6952879 6952880 6952881 6950956

4195744 4191413 4197553 4197554 4197555 4197503

66

Description

Filter Assy, Fuel (Incl. Items 1 thru 5) Cartridge Head Bolt Ring Seal

Qty.

1 2 1 2 2 2

Revision 3 Oct. 1986 0249A 7416A

i i .."

SfJH.1("

aATTER'l 2&12V

I.1

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DlIECTIOlIAl ~ Sl6IJAL CONTROl

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I I I I

-=

-=

- .

-=

BASIC. WIRING DIAGRAM

-- - -.

+!

I

- -

11

SCHEMATIC WIRING DIAGRAM

0\ --J

I

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I

I I

++

OPTIOIJAL DIRECTIOIJAL LIGHTS

-I

0' 00

6

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47

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TP3248

i

TROIAN BATTERY AND WIRING

Trojan Part No. 1 2107464 lA 2111048 alB 2118070 alB 2118072 2 6952479 2 6951693 2A 2113880 3 2033414 4 2059994 4 2058300 5 2087661 5 2059994 6 2303864 6A 2101288 2101285 68 6C 2036816 60 2041069 6E 2106032 7 2033412 8 2114765 9 N/A 10 N/A 11 2046238 12 2096400 13 14 2096400 15 2104420 16 2078490 17 REF 18 2091550 l8A 2038628 188 2031389 18C 2031615 19 2104390 20 2104418 21 2109979 22 REF 23 REF *24 2110046 +24 2108972 25 2102782 26 N/A 27 2103317 28 2104398 29 2047972 29A 2104336 298 2031389 29C 2031615 30 2305156 31 2083437

Item

Faun Part No. 4196516 4198471 4197549 4197522 4198996 4195540 4195672 4195664 4195773 4195672 4196781 4196012 4196011 4195572 4195606 4196355 4190449 4198515 4195125 4195851 4195851 4196209 4195735 4195153 4195594 4195460 4190345 4196205 4196207 4198516 4196692 4196074 4196112 4196206 4199077 4196193 4195460 4190345 4196785 4191450

Revision 3 Oct. 1986 0249A 7417A

Description Alternator Resistor and Bracket (N.I.) Harness, Alternator (N.I.) (CD) Harness, Alternator (N.I.) (GM) Starter (CD) Starter (GM) Solenoid Relay (Not As Il1ust.) (GM & CD) Strap, Ground Cable, Ground (At Converter - Not As Illust. ) Cable, Ground (At Converter - Not As Illust. ) Cable Battery (GM) Cable Battery (CD) Battery (N.S.S. - Obtain Locally) Hold Down Assy. (N.I.) J-Bolt, Battery Hold-Down (N.!.)

Washer, Plain (N.I.) Nut, Lock (N.I.) Mat (N.I.) Cable, Jumper Wire, Colum to Horn Solenoid (Not As Illst.)

Not Applicable Not Applicable Switch, stop Light Cable, Circuit Breaker Switch, Light (See Page 74-75) Cable, Main Light Switch Cable, Dash Lights Wire Light, Dash (See Page 74-75) Breaker, Circuit Bolt 8reaker to Panel (N.I.) Washer, Lock (N.I.) Nut (N.I.) Wire Harness, Left Panel Connector Harness, Front Electrical Lamp, Headlight (See Page 78-79) Lamp, Floodlight (See Page 78-79) Switch, Hoist and Bucket Cut-Out Switch, Hoist and Bucket Cut-Out (Supersedes 2116627) Cable, Dash Lights Not Applicable Switch, Heater Wire Buzzer, Low Air Pressure Screw, (N • I • ) Washer, Lock (N.I.) Nut (N.I.) Cable, Buzzer to Pressure Switch Switch, Low Air Pressure

Qty.

1 1 1 1 1 1 1 1 1 1

1 1 2

1 2 2 2

1 1 1 1 1

-

1 1 1

-

1 2 2 2

1 1 1

-

-

2 2

1 1 1 1 2 2 2

1 1 69

TROIAN BATTERY AND WIRING

Item

32 33 34 34A 35 36 37 38 39 39A 398 39C 40 41 42 43 *43A *43B *43C *430 +43E 44 44A 44B 45 46 47 48 a48 *49 x49 a49 @50 a50 @50 a50 51 52 53 55 56 57

70

Trojan Part No.

Faun Part No.

2083982 2096475 REF 2035671 REF 2096399 REF REF 2114369 2114721 2114722 2075587 N/A REF 2102882 REF 2077508 2051065 2095269 2046559 2116561 2078673 6950889 6950888 REF 6901391 2102779 2101808 2115091 2114889 2116787 2118073 2102801 2118071 2102800 2118069 REF REF REF REF REF 2117913

4195760 4195852 4190610 4195850 4198234 4198323 4198235 4191364 4196089 4195727 4195638 4195843 4190990 4199186 4195738 4197501 4197500 7395244 4196071 4196040 4198998 4198517 4196077 4196076

Qty.

Description

cable, Battery Switch to Buzzer Cable, Battery Switch to Ether Start Switch Hourmeter (See Page 74-75) Switch Pressure (N.I.) Switch Starter (See Page 74-75) cable Battery Switch to Start Switch Switch, Battery (See Page 74 75) Switch, Ether Start (See Page 74 75) Solenoid, Air Horn Electric Horn Lo Tone (N.I.) (See Note) Electric Horn Hi Tone (N.I.) (See Note) Cap Air Shift Solenoid (See Note) Not Applicable Valve, Air Shift Solenoid (See Page 137) Caole Assy. stop Light Switch Valve Servo (See Page 104 110) Connector Terminal (Female) Terminal (Knife) Sleeve Harness, Servo Valve (N.I.) Block, Terminal Screw (N.I.) Washer, Lock (N.I.) Switch, Air Shift (See Page 100-102) Switch Neutral Start Harness, Right Main Electrical Switch, Back-Up Switch, Back-Up Harness, Left Main Electrical Harness, Left Main Electrical Ha·rness, Left Main Electrical Harness, Engine (CD) Electrical Harness, Engine (GM) Electrical Harness, Engine (GM) Electrical Harness, Engine (CD) Electrical Valve, Fuel (Furnished with Engine) Ether Start (See Page 76 77) Lamp, stop and Tail Light (See Page 78-79) Cable, Back- Up Horn Ground (See Page 38 39) Horn Back Up (See Page 38 39) Cable, Alternator Ground (Supersedes 2084646) Note Items 39A,39B & 39C replace item 39 on machines equipped wloptional elctric horn Kit PIN 2114752 only *For Machines Having SIN thru 79-1318 +For Machines Having SIN 79-1319 and Higher xFor Machines Having SIN 79-1319 thru 79-1343 @For Machines Having SIN thru 79-1342 aFor Machines Having SIN 79-1343 and Higher Revision 3 Oct. 1986 0249A 7417A

1

1

-

1

-

1

1 1 1 1 1 1 2 2 2 4 1 1 2 2

-

1 1 1 1 1 1 1 1

1 1 1

1

TROIAN

TP3235

AUTOMATIC HOIST CUT-OUT Item

1 lA IS 2 3 3A 38

4 5 6 7 7A

Trojan Part No.

2031815 695088~

203186C 204326J 210181t

Faun Part No.

4195501 419750C 4195503 4195615 419604J

203682C 203162J

419830~

209370~

419157~

REF 21056L 210999 c 2l0454(

419630f 419669

4195491

419622~

Revision 3 Oct. 1986 0249A 7418A

Description

Screw Lockwasher Nut Screw, Set Slack, Actuating Flatwasher Nut Magnet Switch Assembly, Proximity (See Page 67-70) Connector, watertight wire Grommet (N.I.)

Qty.

2 2 2 1 1

2 2 1

-

1

-

1

71

lAOd. . ::t M N

M

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I-

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.....

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72

TROJAN AUTOMATIC BUCKET LEVELER AND INDICATOR

Item

A 1 2 2A 3 4 5 6 7 8 9 9A 10 lOA 108

10C 11 12 13 13A 138 13C 130 14 15 16 17 18 18A 19 20 20A 21

Trojan Part No.

Faun Part No.

2104889 4196269 REF 2103381 2036815 2103061 2092410 2104883 2110353 2104885 2104887 2031508 2031392 2031830 6950888 2031860 2113935 REF 2105613 2106246 NSS 2104869 2104888 2030225 2105348 N/A 2104883 2110354 2092424 2036822 2104886 2088950 2092433 2104540

4196116 4195571 4196093 4191556 4196264 4198518 4196265 4196267 4198024 4190305 4195502 4197500 4195503 4196308 4196377 4196261 4196268 4197650 4196297 4196264 4198519 4195822 4195574 4196266 4195789 4191558 4196225

Description

Tube Assy. Actuating (Incl. Items 4 thru 8, 14, 16 17 and 19) cylinder, Bucket (See Pages 98-99) Clamp (Not As Il1ust.)

Flatwasher Pointer Rod Magnet Dowel, Wooden Tube Plug 80lt Lockwasher Screl1l Lockwasher Nut Spacer (N.1.)

Switch Assy. Proximity (See Pages 67-70) Connector Support Assy. (Incl Items 13A,13B,13C,13D) Support (Order Item 13) Bearing Assembly (N.I.) Ring, Snap (N.I.) Fitting, Grease Dowel Not Applicable Magnet Rod Bolt - Rod End to Pin Flatwasher Adapter, Tube End End, Spherical Rod Nut, Jam Grommet (N • 1. )

Qty.

1

-

1 2 1 1 1 1 1 1

4 4 2 2 2 2

1

1 1 1

1 1 1 1 1 1

1 1 1 1 1

.-

Revision 3 Oct. 1986 0249A 7419A

73

•ao.l. .

5

6

7

8

9

10

~

11

12

~~

~~

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19

18

Jr~·

17 16 15 14 13

TP3239

74

TROIAN INSTRUMENT PANEL

Trojan Part No. 2110362 2110325 2108717 2111167

Item 1 2 3 4 5 6 7 8 9 10

Faun Part No. 4196706 4196701 4196645 4196726

N/A

2111483 2104337 2104338 2104347 2104521 2097713 11 12 2092923 13 2048300 13A 2036099 14 4600255 15 2042896 16 2062644 17 6954737 18 2115477 19 2104982 20 2104981 21 2104966 21A 2048862

4196741 4196194 4196195 4196196 4196224 4195860 4195831 4195629 4195562 4198236 4194857 4197613 4198237 4196278 4196277 4198520 4191029

Description Gauge, Engine Oil Pressure Gauge, Transmission Oil Pressure Ammeter Panel, Instrument L.H. Not Applicable Panel, Instrument Center Screw Retainer, Nut Panel, Instrument RH. Plate, Blackout Gauge, Air Pressure Valve, Emergency Brake Control Switch, Clutch Disconnect Screw Hourmeter, Assembly (Supersedes 2105232) Switch, Starter Switch, Ignition Switch, Ether Start Swtich, Light Gauge, Tranmission Temperature Gauge, Engine Temperature Light Assy. Dash (Incl. Item 21A)(N.I.) Bulb (N.1.)

Qty.

1 1 1 1 1 10 10 1 1

1 1 1 2 1 1 1 1 2

1 1 4 4

"

'!:In 3 Oct. 1986 "" 7420A

75

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/

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76

GO

TROIAN ETHER START KIT

Item

A A 1 lA 2 2 3 4 5 6 6A 613 6C 7 8 9 10 11

12 12A 13 14 15 16 17 17 18 18A 188 18C 19

Trojan Part No.

2110174 2110175 2031496 2031392 2104767 2114791 6954953 2036555 6851829 2031427 2036814 2031389 2031615 6960061 6851832 2053262 REF 2096475 6954737 2314833 2062302 6954324 NSS NSS 6954738 6954997 6960062 2031427 2036814 2031389 2031615 2062296

Faun Part No.

4198521 4195472 4190305 4196251 4198522 4197617 4190631 4197230 4195462 4195570 4195460 4190345 4197232 4195646 4195852 4197613 ·4198523 4195675 4197611 4197614 4199250 4198238 4195462 4195570 4195460 4190345 4195674

Revision 3 Oct. 1986 0249A 7421A

Description

'Kit, Ether Start (GM)( Incl. Items 5,7,11,13,16 & 17) Kit, Ether Start (CO)(Incl. Items 4thru7,11,13,16,17) Bolt Washer, 'Lock t3racket (GM) Bracket (CO) Gasket, Valve Bottle, Ether Block, Clamp Bolt (Not As Illustrated) Washer, Flat Washer, Lock Nut Atomizer (GM) Atomizer (CD) (Incl. 1 each of Items 14 & 15) 8ushing, Reducer Switch, Battery Wire Assembly Switch, Ether Start Sleeve, Neoprene Terminal Tube Nut (Order Item 7) Sleeve (Order Item 7) Fi tting, Valve Valve Assy. (GM) Valve Assy. (CD) Bolt Washer, Flat Washer, Lock Nut Terminal

Qty.

1 1 2 2

1 1 1 1 1 2

2 2 2

1 1 1

-1 1 1 1 1

-

1 1

1 2 2 2 2

1

77

TROd"

2

3

'-----------------4

TP3244

78

TROJAN LIGHTS AND MOUNTING

Item

Trojan Part No.

Faun Part No.

A B 1 lA 2 3 4 C 5 6 7 7A 7B 7C 8 9 10 11 12 13 13

2060809 2048130 6951120 6951121 6950508 6951356 2051982 2074852 6952580 6950846 2031520 2031393 2035666 2031619 6950847 2032982 2081491 2074851 6952579 2048234 2034911

4195673 4195627 4197513 4197514 4194542 4194621 4197551 4197498 4195475 4190306 4195559 4190349 4197499 4195531 4195753 4195720 4197550 4191019 4190569

Qty.

Description

Z Light, stop and Tail (Incl. Items 1,2, and 3) 2 Light, Rear Work (Incl. Items 1,2, and 4) 4 Frame 12 Screw 4 Retainer 2 Lamp (Red) 2 Lamp (Clear) 2 (Incl.

Items 5,6,8,9,12, & 13) (Top Lamp Assy., Flood 4 Shell Assembly 4 Bushing, Pivot 4 Bolt 4 Lock Washer, 4 Lock Washer, 4 Nut 4 Washer 4 Nut 2 Bracket Assy., Light 2 Lamp Assy Headlight(Incl Items 5,6,8,9,12,13)(Bottom) 4 Retainer 2 Lamp, Headlight (Bottom) 2 Lamp, Floodlight (Top)

.

..In 3 Oct. 1986 '"' 7422A

79

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80

TROIAN MAIN HYDRAULIC SYSTEM (FOR MACHINES THRU SIN 79-1318) Trojan Part No.

Item

REF REF 2053396 2031393 2031619 REF 2119313 2033268 2112743 2068799 2031373 REF REF 2047014 2112746 2112742 2033320 2031393 2031522 2112710 2113389 2113390 2110521 "2112742 2047014 2033320 2031393 2031522 2072633 2112247 2092501 2070816 2031393 2031521 2072633 2070816 2031393 2031521 2072633 2100855 2070816 2031393 2031521 2072633 2070816 2031393 2031521 REF REF

1 2 3 4 5 6 7 8 9 10 11

12 13 14 15 15 16 17 18 19 20 20 21 21 22 23

24 25 26 27 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 \5

Faun Part No.

4198524 4190306 4190349 4198923 4190430 4198525 4198526 4190298 4191003 4198527 4195536 4190306 4190330 4198528 4198529 4198239 4198527 4191003 4195536 4190306 4190330 4191333 4198240 4195712 4190306 4190329 4191333 4195712 4190306 4190329 4191333 4195974 4195712 4190306 4190329 4191333 4195712 4190306 4190329

\

Description

Tank Hydraulic (See Page 40 41) Valve Ass., Main Control (See Page 92-95) Bolt Washer, Lock Nut Pump Assy. Main (See Page 88-89) Coupling Pump Drive (Supersedes 2078832) Gasket Pump Stud Pump Mounting Washer, Flat Nut Cylinder L.H. Lift (See Page 96-97) Cylinder R.H. Lift (See Page 96-97) o Ring Elbow 90 Degrees (GM Only) Elbow 45 Degrees (CD Only) Half Flange Washer, Lock Bolt Clamp Hose (GM Only) Hose (CD Only) Elbow 90 Degrees (GM Only) Elbow 45 Degrees (CD Only) o Ring Half, Flange Washer, Lock Bolt o Ring Hose (GM Only) Hose (CD Only) Half, Flange Washer, Lock Bolt o Ring Half, Flange Washer, Lock Bolt o Ring Hose Hal f, Flange Washer, Lock Bolt o Ring Hal f, Flange Washer, Lock Bolt o Ring (See Page 112-115) Block, Manifold (See Page 112-115)

.

Qty.

3 6 3 1 1 4 4 4

1 1

1 2 4 4

2 1

1 1 1 1 2

4 4

1 1

1 2 4 4

1 2

4

1 1 1 2

4 4

1 2 4 4

,

-

~on

A

3 Oct. 1986 7423A

81

TRDlAN MAIN HYDRAULIC SYSTEM (FOR MACHINES THRU SIN 79-1318) Item

46 47 48 49 50 51, 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71

12 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 82

Trojan Part No.

REF 2072634 2100856 2070817 2031393 2031521 2072634 2070817 2031393 2031521 REF REF 2072632 2069457 2033316 2031393 2031529 2072632 2033316 2031392 2031500 2072632 2108623 2033316 2031392 2031500 2072632 2033316 2031392 2031500 2072632 2069457 2033316 2031392 2031500 2072632 2033316 2031392 2031500 2072632 2108622 2033316 2031392 2031500 2072632 2033316 2031392 2031500 REF

Faun Part No.

4191334 4195975 4195137 4190306 4190329 4191334 4195137 4190306 4190329 4195139 4195704 4190439 4190306 4198376 4195139 4190439 4190305 4190325 4195139 4196637 4190439 4190305 4190325 4195139 4190439 4190305 4190325 4195139 4195704 4190439 4190305 4190325 4195139 4190439 4190305 4190325 4195139 4196636 4190439 4190305 4190325 4195139 4190439 4190306 4190325

Qty.

Description

Bolt (See page 112-115) o Ring Hose Hal f, Flange Washer, Lock Bolt o Ring Hal f, Flange Washer, Lock Bolt o Ring (See Page 126'-128) Block, Manifold (See Page 126-128) o Ring Hose Half, Flange Washer, Lock Bolt o Ring Hal f, Flange Washer, Lock Bolt o R,ing Hose Hal f, Flange Washer, Lock Bolt o Ring Hal f, Flange Washer, Lock Bolt o Ring Hose Hal f, Flange Washer, Lock Bolt o Ring Half, Flange Washer, Lock Bolt o Ring Hose Hal f, Flange Washer, Lock Bolt o Ring Half, Flange Washer, Lock Bolt Hose, Bucket Cylinder Shank End (See Page 84-85)

-

1 1 2 4 4 1 2 4 4

-

.

1 1 2 4 4 1 2 4 4 1 1 2 4 4 1 2 4 4 1 1 2 4 4 1 2 4 4 1 1 2 4 4 1 2 4 4

-

Revision 3 Oct. 1986 0249A 7423A

TROIAN MAIN HYDRAULIC SYSTEM (FOR MACHINES THRU SIN 79-1318) Item

Trojan Part No.

95 96 97 98 99 100 101 102 103 104 105 106 '107 108 109

REF REF REF 2009846 2032311 2070772 2115757 2033038 2039441 2032038 2075598 2032817 2031391 2031617 2034663

Faun Part No.

4198530 4195518 4191288 .4198472 4198531 4198532 4195512 4198279 4199067 4190304 4190347 4190523

Qty.

Description

Hose, Bucket Cylinder Rod End (See Page 84-85) Hose, Bucket Cylinder Rod End (See Page 84-85) Hose, Bucket Cylinder Shank End (See Page 84-85) Nipple Tee Valve, Check Valve, Relief Bushing, Reducer Nipple Clamp ,. Hose Hose Clamp Washer, Lock Nut Plug

1

1 1 1 1 1 1 1 1 1 1 1

-

.-1

.A1 3 Oct. 1986 7423A

83

co w :t:>

i ~

'f 1

6112

TROIAN MAIN HYDRAULIC SYSTEM (FOR MACHINES SIN 79-1319 & HIGHER Item

1 2 2A 2B

2C 2D

3 4 5 6

7 8 9 10 11 12 13

14 15 16 17 18 19 20 21 22 23

24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41

Trojan Part No.

REF REF 2031922 4601315 2101406 2075587 2053396 2031393 2031619 REF 2119313 2033268 2112743 2068799 2031373 REF REF 2047014 2112746 2112742 2033320 2031393 2031522 2112710 2113389 2113390 2110521 2112742 2047014 2033320 2031393 2031522 2072633 2112247 2092501 2070816 2031393 . 20.31521 2072633 2070813 2031393 2031521 2072633 2100855 2070816 2031393 2031521 2072633 2070816

Faun Part No.

4190365 4196017 4191364 4198524 4190306 4190349 4198923 4190430 4198525 4198526 4190298 4191003 4198527 4195536 4190306 4190330 7198528 4198529 4198239 4198527 4191003 4195536 4190306 4190330 4191333 4198240 4195712 4190306 4190329 4191333 4195712 4190306 4190329 4191333 4195974 4195712 4190306 4190329 4191333 4195712

Revision 3 Oct. 1986 0249A 7424A

Description

Tank, Hydrualic (See Page 40-41) Valve Assy. Main Control (See Page 92-95) Elbow, Test Port Hose, Assy., Test Port Fitting, Buckhead Cap Bolt Washer, Lock Nut Pump Assy. Main (See Page 88-89) Coupling Pump Drive (Supersedes 2078832) Gasket Pump Stud Pump Mounting Washer, Flat Nut Cylinder, L.H. Lift (See Page 96-97) Cylinder, R.H. Lift (See Page 96-97) o Ring Elbow 90 degrees (GM Only) Elbow 45 degrees (CD Only) Hal f, Flange Washer, Lock Bolt Clamp Hose (GM Only) Hose (CO Only) Elbow 90 degrees (GM Only) Elbow 45 degrees (CD Only) o Ring Half Flange Washer, Lock Bolt o Ring Hose (GM Only) Hose (CD Only) Hal f, Flange Washer, Lock Bolt o Ring Half, Flange Washer, Lock Bolt o Ring Hose Half, Flange Washer, Lock Bolt o Ring . Half Flange

Qty.

-

1 1 1 1

3 6

3

-

1 1 4 4 4

-

-

1

1

1 2 4 4

2 1 1 1

1 1

2 4

4 1 1

1 2 4 4

1

2 4 1

1

1 2 4 4

1 2

83B

TROIAN MAIN HYDRAULIC SYSTEM (FOR MACHINES SIN 79-1319 & HIGHER Item

42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71

72 73 74 75 76 77

78 79 80 81 82 83 84 85 86 87 88 89 90 83C

Trojan Part No.

Faun Part No.

2031393 2031521 REF REF REF 2072634 2100856 2070817 4031393 2031521 2072634 2070817 2031393 2031521 2034663 REF 2072632 2069457 2033316 2031393 2031529 2072632 2033316 2031392 203150G 2072632 2108623 2033316 2031392 2031500 2072632 2033316 2031392 2031500 2072632 2069457 2033316 2031392 2031500 2072632 2033316 2031392 2031500 2072632 2108622 2033316 2031392 2031500 2072632

4190306 4190329

4191334 4195975 4195137 4190306 4190329 4191334 4195137 4190306 4190329 4190523 4195139 4195704 4190439 4190306 4198376 4195139 4190439 4190305 4190325 4195139 4196637 4190439 4190305 4190325 4192139 4190439 4190305 ·4190325 4195139 4195704 4190439 4190305 4190325 4195139 4190439 4190305 4190325 4195139 4196636 4190439 4190305 4190325 4195139

Description

Washer, Lock Bolt o Ring (See Page 112-115) Block Manifold (See Page 112-115) dolt (See Page 112-115) o Ring Hose Half, Flange Washer, Lock Bolt o Ring Hal f, Flange Washer, Lock Bolt Plug Block, Manifold (Furnished with Main Valve) o Ring Hose Half, Flange Washer, Lock Bolt o Ring Hal f, Flange Washer, Lock Bolt o Ring.

Hose Hal f, Flange Washer, Lock Bolt o Ring Half, Flange Washer, Lock Bolt o Ring Hose Half, Flange Washer, Lock Bolt o Ring Half, Flange Washer, Lock Bolt o Ring Hose Half, Flange Washer, Lock Bolt o Ring

Qty.

"4 4

-

1 1

2 4 4 1 2 4 4 1

1 1 1 2 4 4 1

2 4 4

1 1

2 4 4 1 2

4 4 1 1 2 4 4 1 2 4 4 1 1 2 4 4 1 Revision 3 Oct. 1986 0249A 7424A

TROJAN MAIN HYDRAULIC SYSTEM (FOR MACHINES SIN 79-1319 & HIGHER Item

91 92 93 94 95 96 97 98 99 100 101 102 103 104 105 106 107 108

Trojan Part No.

Faun Part No.

2033316 2031392 2031500 REF REF REF REF 2009846 2032311 2070772 2115757 2033038 2039441 2032038 2075598 2032817 2031391 2031617

4190439 4190306 4190325

4198530 4195518 4191288 4198472 4198531 4198532 4195512 4198279 4199067 4190304 4190347

Description

Hal f, Flange Washer, Lock Bolt Hose, Bucket Cylinder Hose, 8ucket Cylinder Hose, Bucket Cylinder Hose, Bucket Cylinder Nipple Tee Valve, Check Vlave, Relief Bushing, Reducer Nipple Clamp, Hose Hose Clamp Washer, Lock Nut

Qty.

2 4 4 Shank End (See Page 84-85) Rod End (See Page 84-85) Rod End (See Page 84-85) Shank End (See Page 84-85)

-

-

1 1 1 1 1 1 1 1 1 1 1

" ... on 3 Oct. 1986 /A 7424A

830

TROd. .

84

TROIAN BUCKET CYLINDER HYDRAULIC SYSTEM

Item 1 2 3 4 5 6 7 8 9 10 11 11A 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49

Trojan Part No. REF REF

Faun Part No.

~EF

2108681 2072632 2031392 2031506 2103381 2036815 2031616 2108681 2113936 2072632 REF 2031392 2031508 2103381 2036815 2031616 2100860 2072632 2033316 2031392 2031500 2072632 2033316 2031392 2031496 2100863 2072632 2033316 2031392 2031496 2072632 2033316 2031392 2031500 2100859 2072632 2033316 2031392 2031500 2072632 2033316 2031392 2031498 2100861 2072632 2033316 2031392

4196642 4195139 4190305 4190326 4196116 4195571 4190346 4196642 4195139 4190305 4198024 4196116 4195571 4190346 4195979 4195139 4190439 4190305 4190325 4195139 4190439 4190305 4195472 4195982 4192139 4190346 4190305 4195472 4195139 4190346 4190305 4190325 4195978 4195139 4190346 4190305 4190325 4195139 4190346 4190305 7392165 4195980 4195139 4190346 4190305

3 Oct. 1986 0249A 7425A

Description Valve Assy. Ma~n Control (See Pages 92-95) cylinder, LH Bucket (See Page 98-99) cylinder, RH Bucket (See Page 98-99) Manifold, LH. Cylinder o Ring Washer, Lock Bolt Clamp (Incl. Item 10) Washer, Flat Nut Manifold, RH Cylinder Spacer o Ring Support Assy. (See Pages 72-73) Washer, Lock Bolt Clamp (Incl. Item 18) Washer, Flat Nut Hose o Ring Half, Flange Washer, Lock Bolt o Ring Half, Flange Washer, Lock Bolt Hose o Ring Half, Flange Washer, Lock Bolt o Ring Half, Flange Washer, Lock Bolt Hose o Ring Half, Flange Washer, Lock Bolt o Ring Half, Flange Washer, Lock Bolt Hose o Ring Half, Flange Washer, Lock

Qty.

-

-1 1

4 4 1

2 2 1 2 1

-4 4 1

2 2 1 1

2 4 4 1 2 4 4 1 1 2 4 4 1 2 4 4 1 1

2 4 4 1 2 4 4 1 1 2 4

Rev~s~on

85

TROIAN BUCKET CYLINDER HYDRAULIC SYSTEM

Item

50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71

72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90

Trojan Part No.

Faun Part No.

2031496 2072632 2033316 2031392 2031506 2100858 2072632 2033316 2031392 2031500 2072632 2033316 2031392 2031498 2100862 2072632 2033316 2031392 2031498 2072632 2033316 2031392 2031500 4600263 2072632 2033316 2031392 2031500 2072632 2033316 2031392 2031498 2100861 2072632 2033316 2031392 2031496 2072632 2033316 2031392 2031506

4195472 4195139 4190346 4190305 4190326 4195977 4195139 4190346 4190305 4190325 4195139 4190346 4190305 7392165 4195981 4195139 4190346 4190305 7392165 4195139 4190346 4190305 4190325 4195139 4190346 4190305 4190325 4195139 4190346 4190305 7392165 4195980 4195139 4190346 4190305 4195472 4195139 4190346 4190305 4190326

Description

Bolt o Ring Hal f, Flange Washer, Lock Bolt Hose o Ring Half, Flange Washer, Lock Bolt o Ring Half, Flange Washer, Lock Bolt Hose o Ring Half, Flange Washer, Lock Bolt o Ring Hal f, Flange Washer, Lock Bolt Hose (Supersedes 2100857) '0 Ring Hal f, Flange Washer, Lock Bolt o Ring Half, Flange Washer, Lock Bolt Hose o Ring Half, Flange Washer, Lock Bolt o Ring Half, Flange Washer, Lock Bolt

Qty.

4

1 2 4

4 1 1 2 4

4 1 2 4 4 1 1 2 4 4 1 2 4 4 1 1 2 4 4 1 2 4 4 1 1 2 4 4

1 2 4

4

.

85A

Revision 3 Oct. 1986 0249A 7425A

!!dId. . ~----

86

-

TROIAN ACCESSORY HYDRAULIC PIPING

Item

*1 +1 +2 *2 3 4 5 6 7 8 9 10 11

12 13 14 15 16 17

Trojan Part No.

Faun Part No.

2094909 2116619 2116094 2104940 2104941 2072632 2033316 2031500 2031392 2031504 2031618 2104942 2104922 2104923 2068076 2031524 2031393 2046318 2031964

4195843 4196272 4196273 4195139 4190346 4190325 4190305 4195474 4190348 4196274 4196270 4196271 4195701 4195476 4190306 4195623 4190375

Description

Main Control Valve - 3 Spool(See Page 92-95) Main Control Valve - 3 Spool(See Page 92-95) Hose Assy. - Block to Valve Hose Assy. - Block to Valve Hose Assy. - Block to Valve o Ring Half, Split Flange Bolt Lockwasher Bolt Nut Hose Assy. - Pipe to Block Pipe Assy. - RH Pipe Assy. - LH Clamp Bolt Lockwasher Adapter, 90 degrees Swivel o Ring

Qty. 1

1 1 1 1 6 16 8 32 16 16 2 1 1 4 8 8 2 2

* For Machines Having Serial Numbers thru 79-1318.

7 For Machines Having Serial Numbers 79-1319 & Higher

" .Lon 3 Oct. 1986 .lA 7426A

87

lAO.....

88

TROIAN MAIN HYDRAULIC PUMP

Item

A B C 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23

Trojan Part No.

Faun Part No.

2112645 6956045 6956055 6752243 6753342 6753345 6753339 6753338 2036822 2031376 6753352 NSS 6753340 6753353 6753337 6753336 6753350 6753348 6753349 NSS NSS 6753351 6801482 6801483 6800338 2119313

4198242 4198241 4198243 4198534 4198535 4198536 4198537 4198538 4195574 4198539 4198540

~on

4198548 4198549 4198550 4198551 4198923

Pump Assy. (Incl. Items 1 thru 22) Kit, Seal (Incl. Items 10,12,13,14,16,19 & 20) Kit, Gear (Incl. Items 17 & 18) Flange Assy. (Incl. Item 9 ) Section, Center Plate, End (Incl Item 9) Stud, Short Stud, Long Washer Nut Dowel Bushing (Order Item 1 or 3) o Ring Ring, Steel Ring, Back Up o Ring Ring, Retainer Plate, Pressure Plate, Isolation Gear and Shaft (Order Item C) Gear and Shaft (Order Item C) Ring, Spacer Seal Plug Ball Sleeve, Pump Drive (N.I.)(Supersedes 2078832)

Qty.

1 1 1 1 1 1 4 4 8 8 4 4 2 4 2 2 2 2 2 1 1 1 2 1 1 1

3 Oct. 1986

/A 7427A

/

4198541 4198542 4198543 4198544 4198545 4198546 4198547

Description

89

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- - -

90

-"~V\.JL

TROIAN STEER AND SERVO PUMP ASSEMBLY (FOR MACHINES THRU SIN 79-1318)

Item

A t3

C 0 1 2 3 4 5 6 7 8 9 10 11

12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36

Trojan Part No.

Faun Part No.

2112652 6801411 6956054 6956053 6801414 6801412 6801413 6801445 6800394 6801420 6800338 NSS NSS 6700201 6801444 6800462 6800368 6800366 6800365 6800353 NSS NSS 6800399 6800836 6800562 6801417 6801448 6800618 6801419 6801447 6800360 6801446 6801450 6801427 6801426 6801471 6801418 6801471 2031617 2078832

4198244 4198552 4198245 4198246 4198553 4198554 4198555 4198556 4198557 4198558 4198551 4198559 4198560 4198561 4198562 4198563 4198564 4198565 4198566 4198567 4198562 4198570 4198248 4194201 4198569 4198570 4198571 4198572 4198573 4198574 4198575 4198576 4198577 4198576 4190347 4191412

Description

Pump Assy. Steer and Servo (Incl. Items 1-35) Pump Assy. Steer and Servo (Incl. Items 1-29 & 32-35) Seal Kit (Incl. Items 4,5,10,15,20,32 & 34) Gear Kit (Incl. Items 17 & 18) Flange (Incl. Bushings) Body Assy. (Incl. Bushings) Plate, Transition Seal Ring, Spacer Plug Sall Bushing (Order Item 1 or 2) Sushing (Order Item 1 or 2) o Ring Ring, Sack Up o Ring Ring, Retainer Plate, Isolation, Top Plate, Isolation, Bottom Plate, Pressure Shaft Assy, Drive (Order Item 0) Shaft Assy, Drive (Order Item D) Pin, Dowel o Ring Ring, Snap Coupling, Spline Coupling, Adapter Setscrew Spacer Stud Washer Nut Stud Pump Assy. Servo Key o Ring (Supersedes 6951656) Adapter o Ring Nut Sleeve, Pump Drive (N.r.)

Qty. 1

1 1 1 1 1 1 2

1 1 1

-

-

1 2 2 2 1

1

2 1 1

4 1 1 1 1 1 1

8 8

8 2 1 1 1 1 1

2 1

NOTE : Steer and Servo Pump Assembly For Machines Having SIN 79-1319 and Higher is listed on pages 128C-129 •

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TROIAN MAIN CONTROL VALVE ASSEMBLY (2 SPOOL) (FOR MACHINES THRU SIN 79-1318) Item A B 1 *2 3 4 4A 413

*4C 5 5A 6 6A 7 8 9 *10 11 12 *13 14 15 16 17 18 19 *20 21 22 23 *24 25

26 27 28 29 *30 *31 *32 *33 34 35 36 37 38 *35 40 41

Trojan Part No. 2094910 6753062 6752918 2035394 6752915 2108555 2031911 2075587 2072633 6750379 2031393 6752482 2031958 6752916 6752919 6752914 2033306 6750035 6750057 2035394 6752917 6750050 6750406 2033517 6750907 6750404 2035400 6750400 6750396 6752892 2033304 NSS

Faun Part No. 4195844 4197116 4197104 4190602 4197101 4196628 4190364 4191364 4191333 4197015 4190304 4197080 4190371 4197102 4197105 4197100 4198578 4193994 4193999 4190602 4197103 4197010 4194021 4197823 4197039 4197021 4190603 4197020 4197018 4197085 4190434

Description Valve Assembly, Control (Incl. Items 1-102) Valve Assembly, Overload Relief (Incl. Items 51-70) Cap o Ring Seat, Check Cover, Flange Adapter (N.r.)

Cap (N.r.) o Ring Capscrew Washer, Lock Plug, Pipe o Ring Check Spring Seat, Relief o Ring Poppet Spring o Ring Cap Screw, Adjustment Washer Nut, Jam Nut, Acorn Eye, Plunger o Ring Spring .

Check Cap o Ring Plunger Assy, Bucket Spool (Order Item A) (Incl. Items 19-27 , 36-42 and 102) 6752893 4197086 Spring 6752891 4197084 Check Assembly 6751500 4197050 Plate, Retainer Plate, Retainer 6751501 4197051 6751502 4194997 wiper 6753380 4198579 Seal 6753380 4198579 Seal 6750386 4197016 Ring, Back Up 6750856 4197028 Plate, Retainer Not Applicable N/A 6752478 4197077 Check 6752479 4197078 Spring 6752480 4197079 Spring 2035400 4190603 o Ring 6750395 4195313 Spring, Retainer 6751089 4197040 Spring

Revision 3 Oct. 1986 0249A 7429A

Qty. 1

1 1 1 1 1 1 1 1 4 1 1 1 1 1 1 1 1 1 1 1

1 2 1 1

1 1 1 1 1 1

1 1

1 1 1 1 1 1

1 1 1 1 1 1 1

93

TROIAN MAIN CONTROL VALVE ASSEMBLY (2 SPOOL) (FOR MACHINES THRU SIN 79-1318) Item

42 *43 *44 45 46 47 47A 48 *49 50 51 52 53 54 55 *56 57 58

59 *60 61 *62 *63 64 65 *66 *67 *68 69 *70 71

72 *73 74 75 76 77 *78 *79 80 *81 *82 83 84 85 86 *87 88

94

Trojan Part No.

Faun Part No.

6750395 6753380 6751502 6751501 6751500 2031450 2031390 NSS 2035400 6750404 6750907 2033517 6750406 6751247 6752908 2035400 6750057 6750035 6752904 6750347 6752893 2039190 6752909 6752907 6752905 6752910 2041333 2072631 NSS 6750999 6753126 6752900 2033304 6752901 6752899 6752898 NSS 6750999 2072631 NSS 6753380 6750386 6750856 6750858 6750396 6750400 2035400 6752895

4195313 4198579 4194997 4197051 4197050 4190312 4190303 4190603 4197021 4197039 4197823 4197021 4197042 4197096 4190603 4193999 4193994 4197093 4197011 4197086 4190695 4197097 4197095 4197094 4197098 4190857 4149227 4194100 4197118 4197091 4190434 4197092 4197090 4197089 4194100 4149227 4198579 4197016 4197028 4194075 4197018 4197020 4190603 4197087

Qty.

Description

Spring, Retainer Seal Wiper Plate, Retainer Plate, Retainer Capscrew Washer, Lock Plunger Assy.(Order Item A)(Incl Items 48-50 & 85-95) o Ring Eye, Plunger Nut, Acorn Nut, Jam Washer Screw, Adjustment Cap o Ring Spring Poppet Seat, Pilot o Ring Spring o Ring Ring, Back-Up Check Seat, Check Ring, Back-Up o Ring o Ring Housing (Order Item B) o Ring Valve Assy. Anticavitation(Incl. Items 72-79) Cap o Ring Spring Check Seat, Check Housing (Order Item 71) o Ring o Ring Housing (Order Item A) Seal Ring, BaCk-Up Plate, Retainer Spacer Check Spring o Ring Cap

1 1 1 1 1 8 8

-

1 1 1 1 2 1

1 1 1 1 1 1 1 1 1 1 1 1 1 1

-

1 2 2 2 2 2 2

-

2 2

-

1 1 1 1 1 1 1 1

Revision 3 Oct. 1986 0249A 7429A

TROJAN MAIN CONTROL VALVE ASSEMBLY (2 SPOOL) (FOR MACHINES THRU SIN 79-1318) Item

Trojan Part No.

Faun Part No.

89 90 90A 91 92 93 94 95 95A 96 97 98 99 100 .101 101.£ 102 103

6750848 2031452 2031390 6752911 6750390 6750374 6750047 2031479 2031391 6752896 6750395 6750851 6750047 6750365 2031450 2031390 6750397 6753117

4194074 4190313 4190303 4197099 4197017 4197014 4193995 4190319 4190304 4197088 4195313 4197027 4193995 4197013 4190312 4190303 4197019 4197117

Description

Retainer, Spring Capscrew Washer, Lock Cover Ring, Retainer Plug Plug, Bleeder Cap'screw Washer, Lock Spacer Retainer, Spring Spring Plug, Bleeder Cover Capscrew Washer, Lock Cap Cover, Flange

*

Qty.

1

4 4 1 2.

1 1 1 1 1 1 1 1 1

4 4 1 1

Indicates Items Incl. In Seal Kit PIN 6955974-4198271

.

.

3 Oct. 1986 1429A

95

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TROIAN. MAIN CONTROL VALVE (2 SPOOL) Item A

Faun Trojan Part No. Part No. 2116615 4198433 4602852

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 20A 208 20e 200 20E 20F 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37

NSS 6752918 2035394 6752915 6752916 6752919 6752914 2033306 6750035 6750057 2035394 6752917 6750050 6750406 2033517 6750406 6750907 2056294 2031390

4197104 4190602 4197101 4197102 4197105 4197100 4198578 4193994 4193999 4190602 4197103 4197010 4194021 4197828 4194021 4197039 4198899 4190303

4602866

4603472 6750406 6750907 2033517 4603480 6700679 6753227 6753319 6753225 6753230 6753225 6750680 N/A 6752480 6752478 6753242 6700679 6700679 6753242 NSS 6752891 NSS NSS

4194020 4197039 4197823 4198924 4198941 4198971 4198939 4198944 4198939 4198928 4197079 4197077 4198953 4198924 4198924 4198953 4197084

Revision 3 October 1986 0195A-4038A

Description Valve Assy., Control (SIN 79-1319 thru 79-1370) (Include Items 1-143) Valve Assy., Control (SIN 79-1371 & Higher) (Include Items 1-143)(Supersedes 4600272) Housing (Order Item A) Cap OlRing Seat, Check Check Spring Seat, Relief OlRing Poppet Spring O'Ring Cap Screw, Adjustment Washl;!r Nut Washer Nut, Acorn Capscrew Washer, Lock Cover, Remote (Supersedes 6753234) Spring Washer Nut, Acorn Nut Screw o Ring Cap Spacer Retainer, Spring Spring Retainer, Spring OlRing Not Applicable Spring Check Plate, Retainer OlRing OlRing Plate, Retainer Spool, Bucket (Order Item A) Check Assy. (Incl. Items 36-40) OlRing ( Order Item 35) Ring, Seal (Order Item 35)

Qty.

1 1

-1 1 1 1 1 1 1 1 1 1 i

1

1 1

1 1 4 4 1 1

2 1 1

1 1 1

1 1 1

1 1

-

1 1 1 1 1 1 1 1

-

95B

TROIAN MAIN CONTROL VALVE (2 SPOOL) Item 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 95C

Trojan Part No. NSS NSS NSS 6752893 6752804 6752892 6750396 6750400 6750680 6753226 6750395 6753229 6750395 6753228 2031391 6753320 6753235 2031390 2056294 2056294 2031390 6753236 6753239 6753227 2035400 6753225 6753230 6753225 6750400 6750396 6753242 6700679 6700679 6753242 6753240 NSS 2035400 6753232 6750395 6753229 6750395 6753228 2031393 6753318 6753237 2056294 2031390 6750999 2072631 6753062

Faun Part No.

4197086 4198935 4197085 4197018 4197020 4198928 4198940 4195313 4198943 4195313 4198942 4190304 4198972 4198947 4190303 4198899 4198899 4190303 4198948 4198951 4198941 4190603 4198939 4198944 4198939 4197020 4197018 4198953 4198924 4198924 4198953 4198952 4190603 4198945 4195313 4198943 4195313 4198942 4190306 4198970 4198949 4198899 4190303 4194100 4199227 4197116

Qty,

Description . Poppet (Order Item 35) Spring (Order Item 35) Cap (Order Item 35) Spring OlRing Cap Check Spring OlRing Cap Retainer, Spring Spring Retainer, Spring Retainer Washer, Lock Bolt (40-60 Ft. Lbs.) Cap Washer, Lock Capscrew Capscrew Washer, Lock Cap Spring, Pack Assy.

Cap OlRing Retainer, Spring Spring Retainer, ~pring Spring Check Plate, Retainer OlRing OlRing Plate, Retainer Spacer Spool, Hoist (Order Item A) OlRing Cap Retainer, Spting Spring Retainer, Spring Retainer Washer, Lock Bolt (40-60 Ft. Lbs. ) Cover Capscrew Washer, Lock OlRing OlRing Valve, Overload Relief (Incl. Items 85, 86 & 88-105)

.

-

1 1 1 1 1 1 1 1 1

1 1 1 1 1

4 4 4 4 1 1 1 1 1 1 1 1 1 1 1 1 1 1

-1 1 1 1

1 1 1 1 1 4 4 1 1 1

Revision 3 Oct9ber 1986 0195A-4038A

TROIAN MAIN CONTROL VALVE (2 SPOOL) Item

88 89 90 91 92 93 94 95 96 97 98 99 100 101 102 103 104 105 106 107 108 109 110 III

112 113 114 115 116 117 118 119 120 121 122 123 124 125 126 127 128 129 130 131 132 133 134 135 136

Trojan Part No.

Faun Part No.

2041333 6753444 6752905 6752907 6752909 2039190 6752893 6750347 6752904 6750035 6750057 2035400 6752908 6751247 6750406 2033517 6750406 6750907 2072631 6750999 6956100 2041333 6753444 6752905 6752907 6752909 2039190 6752893 6750347 6752904 6750035 6750057 2035400 6752908 6751247 6750406 2033517 6750406 6750907 2072631

4190857 4198978 4197094 4197095 4197097 4190695 4197086 4197011 4197093 4193994 4193999 4190603 4197096 4197042 4194021 4197823 4194021 4197039 4199227 4194100

4190857 4198978 4197094 4197095 4197097 4190695 4197086 4197011 4197093 4193994 4193999 4190603 4197096 4197042 4194021 4197823 4194021 4197095 4199227 6750999 4194100 NSS 6752898 4197089 6752899 4197090 6752901 4197092 2033304 4190434 6752900 4197091 2072631 4199227 6750999 4194100

Revision 3 October 1986 0195A-4038A

Description

O'Ring Ring, Back-Up Seat, Check Check Ring, Sack-Up O'Ring Spring O'Ring Seat, Pilot Poppet Spring o'Ring Cap Screw, Adjusting Washer Nut, Jam Washer Nut, Acorn O'Ring O'Ring Valve, Overload Relief (Incl. Items 106,107 & 109-126 O'Ring Ring, Sack-Up Seat, Check Check Ring, Sack-Up O'Ring Spring O'Ring Seat, Pilot Poppet Spring o'Ring Cap Screw, Adjusting Washer Nut, Jam Washer Nut, Acorn o'Ring O'Ring Housing (Order Item 137) Seat, Check Check Spring O'Ring Cap O'Ring O'Ring

Qty.

1

1 1 1 1 1 1 1 1 1 1 1 1

1 1 1 1

1 1

1 1

1 1

1 1 1 1 1 1 1 1

1 1

1 1 1

1 1

1 1 1

-2 2 2 2 2

1 1

950

TROIAN MAIN CONTROL VALVE (2 SPOOL) Item

Trojan Part No.

Faun Part No.

137 6753126 4197118 138 138 139 139 140 141 142 143 +144

2072633 2072634 6753238 6750363 2031393 6750379 2031956 6752660 6753062

4191333 4191334 4198950 4197012 4190306 4197015 4190370 4198934 4197116

+145 2072631 4199227 +146 6750999 4194100

Qty.

Description

Valve Assy., Anticavitation (Incl. Items 127, 128 & 130-136) O'Ring O'Ring, Plain Cover to Housing (N.I.) Cover Cover, Plain (N.r.)

Washer, Lock Capscrew O'Ring Plug Valve, Overload Relief (Incl. Items 145, 146 & 88 Thru 105) "0" Ring "0" Ring

NOTE:

Bucket Rollover Relief Field Fix Kit Serial Numbers 79-1122-79-1320 - Order Kit PIN 4600316 Serial Numbers 79-1231 & Higher - Order Kit PIN 4600265

Replacemnt of 2116615 Control Valve Assembly, Order Kit PIN 4600356

95E

Revision 3 Oct. 1986 0195A 4038A

2 1 1 1

1 8

8 1 1 1 1 1

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TROJAN HOIST CYLINDER ASSEMBLY (TWO CYLINDERS PER MACHINE: QUANTITY SHOWN IS FOR ONE) (FOR MACHINES SIN 79-1310 - 79-1365) Item

A B C 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26

Trojan Part No.

Faun Part No.

2113331 2112889 2110335 2103959 2099313 2094026 2030225 2103956 2302573 2102828 2110341

4196760 4196749 4196703 4196156 4195909 4195838 4197650 4196153 4196777 4196083 4196704 4198745 4196698 4195758 4196043 4196082 4196081 4196755

2112829

2110309 2083311 2101847 2102826 2102825 2112907 2116478 2102824 2041155 2103953 2112911 2112903 2103958 2099315 2092988 2105317 2105316

4196080 4195610 4196152 4196756 4196753 4196155 4195911 4198224 4196294 4196293

.In 3 October 1986 A 7433A

Description

Cylinder Assy. Lift (Incl. Items 1-26) Kit, Service (Incl. Items 7,9,11-13,15-19 & 21) Kit, Piston Service (Include Items 8-10) Body Assy. (Include Items 2,3, and 1 of Item 4) Bearing Ring, Retaining Fitting, Grease Nut, Catridge Nut, Lock Bearing, Piston Piston o Ring Washer Seal, Piston Bearing, Piston o Ring Spacer Bearing, Rod Seal, Rod (Supersedes 2l12899) o Ring Ring, Back-up o Ring, Dust Seal Stuffing Box Wiper, Rod. Rod Assy. (Incl. Items 23,24 and 1 of Item 4) Bearing Ring, Retaining Setscrew Plug, Nylon

Qty.

1 1 1 1 1

2' 2

1 1

3 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

2 2 2

97

TROIAN

97A

TROJAN Hoist Cylinder Assembly (For Machines SIN 79 1366 & Higher) Item

A B C 0

1 2 3 *4 5 *6 *7 *8 *9 *10 *11 12 13 14 *15 *16 *17 18 19 20 21 22 23 24 25

'"

Trojan Part No.

Faun Part No.

4602482 4602483 4602485 4602484 N.S.S.

4174429 4174428 0042443 7124608 4149257 0040418 0040419 0042261 0040416 0040417 4174607 2036820 4198308 2030883 0027584 0042442 0040415 0040414 N.S.S. 2099315 4195911 2093988 4195837 0040408 2030225 2099313 4195909 2094026 4195838 2030225 4197650

Description

Cylinder Assembly, Hoist (Incl. Items 1 through ~o) Service Kit, Cylinder Packing (Incl. Items *) Service Kit, Body & Bearing (Incl. Items 1 & 23-25) Service Kit, Rod & Bearing (Incl. Items 18-20 & 25) Body Assembly (Order Item C) Lock Ring Locknut Bearing Set, Piston Piston 110" Ring Bearing, Rod Beari ng, Rod Seal, Rod 110 11 Ring Ring, Back-Up Box, Stuffing Washer Bolt U-Packing Ring, Back-Up, U-Packing Wiper, Rod Rod Assembly (Order Item D) Bearing, Spherical Snap Ring Seal Fitting, Grease Bearing, Spherical Snap Ring Fitting, Grease

Qty. I

1 1 1

-

1 1 1 1 1 1 4 1 1

1 1

24 24 1 1

1

-

1

2 2 1 1 1

1

,

1986 JA-5652A ~er,

97B

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TROJAN BUCKET CYLINDER ASSEMBLY (TWO CYLINDERS PER MACHINE; QUANTITY SHOWN IS FOR ONE) (FOR MACHINES SIN 79-1310 - 79-1365) Trojan Part No.

Faun Part No.

2113333 2112890 2110334 2088224 2099157 2030225 2108561 2102856 2102854 2110342 2116510 2083315 2101281 2110272 6801449 2103972 13 14 . 2108560 15 2112900 16 2116476 17 2103720 18 2112912 19 2103910 20 2093283 2014260 21 22 2112904 23 2314061 24 2105318

4196761 4196750 4196702 4195778 4195898 4197650 4196630 4196088 4196087 4196705

Item

A B C 1 2 3 4 5 6 7 8 9 10 11 12

4191448 4196010 419.6696 4196162 4196629 4196752 4196133 4196757 4196144 4195832 4195443 4196754 4196812 4198000

Description

Qty.

1 Cylinder Assy. Bucket (Incl. Items 1 thru -24) 1 Kit, Service (Incl. Items 6,8-10,12,15,16 & 19-22) 1 Kit, Piston Service(Incl. Items 7,8 & 11) 4 Ring, Retaining 2 Bearing 3 Fitting, Grease 1 of Item 3) 2 t30dy Assy.(Incl 2 of Item 1,1 of Items 2, 1 Nut, Lock 2 Ring, Piston Rear 1 Piston 2 o Ring 1 Seal, Piston 1 Bearing, Piston Front 1 Washer 1 o Ring 1 Spacer .

1 Item 3) 2 of Item 1, 1 of Item 2 & 1 of Rod Assy ( Incl.

1 Wiper, Rod 1 2101973) Seal, Rod (Supersedes 1 Nut, Cartridge 1 Box, Stuffing 1 o Ring 1 Ring, Back-Up 1 o Ring 1 Bearing, Rod 2 Plug 2 Setscrew (Was 2314265)

.. 3 October 5, 1986 ReVlslon 0249A 7435A

99

TROJAN

99A

TROIAN Bucket Cylinder Assembly (For Machines SIN 79 1366 &Higher) Item

A B C 0

1 2 3 *4 5 *6 *7 *8 *tj *10 *11 12 13 14 *15 *16 *17 18 19 20 21 22 23 24 25 26 *27

Trojan Part No.

Faun Part No.

4602486 4602489 4602490 4602491 N.S.S.

2036820 2030880

4174429 4174427 0042436 4174485 4149253 0042423 0042424 4149158 4149459 4149002 4174484 0042435 0040403 0040402

N.S.S. 2099157 4195898 2088224 4195778 0040399 2030225 4197650 2099157 4195898 2088224 4195778 2030225 4197650 0040408 0039955

November, 1986 0195A-5652A

Description

Cylinder Assembly (Incl. Items 1 through 27) Service Kit Packing (Incl. Items *) Service Kit, Rod &Bearing (Incl. Items 18-20 & 25) Service Kit, Body &Bearing (Incl. Items 23,24 & 25) Body Assembly (Order Item D) Lock Ring Locknut Bearing Set, Piston Piston 110 11 Ring Bearing, Rear Piston Bearing, Rod Seal, Rod 110 11 Ring Ring, Back-Up Box, Stuffing Washer Bolt U-Packing Ring, Back-Up, U-Packing Wiper, Rod Rod Assembly (Order Item C) Bearing, Spherical Snap Ring Seal Rod Fitt i ng, Grease Bearing, Spherical Snap Ring Fitting, Grease Seal Bearing, Piston

Qty.

1

1 1 1

-1 1 1 1 1 1

4 1 1

1 1 18 18

1 1 1

-

1

1 2 1 1

1 1 1

1

99B

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TROIAN VALVE CONTROLS FOR MACHINES THRU SIN 79-1318 Item

Trojan Part No.

Faun Part No.

1 *2 +2 *3 +3 *4 +4 5 6 7 7A *8 +8 9 10 11 *12 +12 *13 +13 *14 +14 *15 +15 *16 +16 17 18 19 *20 +20 *21 +21 *22 +22 *23 +23 *24 +24 *25 +25 *26 +26 *27 +27 *28 +28 *29

2106730 2077717 2077717 6950131 6950131 2077719 2077719 2106731 2112614 2112616 2112618 2048821 2107727 2100246 2031480 2031.391 2103212 2103212 2033514 2033514 2077720 2077720 2031456 2031456 2067432 2067432 REF 2031618 2031392 6752979 6752979 6751555 6751555 2096964 2096964 2033515 2033515 2109312 2109312 2079876 2079876 2077719 2077719 2116060 2116060 6950131 6950131 2109313

4196433 4195730 4195730 4194512 4194512 4195731 4195731 4196434 4198343 4198344 4198345 4195631 4196546 4195927 4190320 4190304 4196104 4196104 4190456 4190456 4191394 4191394 4195466 4195466 4195696 4195696 4190348 4190305 4197111 4197111 4197124 4194124 4191601 4191601 4190457 4190457 4198580 4198580 4195745 4195745 4195731 4195731 4198581 4198581 4194513 4194513 4198582

Description

Lever Assy. Bucket Control (Inc!. 2 at Item L 6: ~) Bearing, Needle Bearing, Needle Seal Seal Bearing, Thrust Bearing, Thrust Lever Assy. Hoist Control (Incl. 2 of Items 2 & 3) Switch Knob Screw, Set (N.I.) Spacer Lever Assy. Aux. (Incl. 2 of Items 2 & 3) Shaft (Control Lever Pivot) Bolt Washer, Lock Rod, Control Hoist and Bucket Rod, Control Hoist and Auxiliary Locknut locknut End, Rod End, Rod Bolt Bolt Locknut Locknut Valve, Servo (See Page 104-106) Nut (Servo to Console Base) Washer, Lock Arm, External Arm, External Pin, Spiral Pin, Spiral Rod End, Spherical Bearing (Servo to Link) Rod End, Spherical Bearing (Servo to Link) Nut, Jam Nut, Jam Bellcrank Assy.(Incl 1 of Item 25; 2 of Items 27 & 28 8elicrank Assy.(Incl 1 of Item 25; 2 of Items 27 & 28 Bearing, Spherical Bearing, Spherical Bearing, Thrust Bearing, Thrust Bearing Bearing Seal Seal Spacer

Qty. 1

4 6 4 6 4' 5 1

2 2 2 1

1 1

2 2 2 3 4

6 4

6 4 6 4

6

-3 3 2 3 2 3 2 3 2 3 2 3 2 3 3 4 4 6 4 6 1

..

3 October 1986 0249A 7436A

Rev~s~on

101

TRDlAN VALVE CONTROLS FOR MACHINES THRU SIN 79-1318 Item

Trojan Part No.

Faun Part No.

30 31 32 33 *34 +34 *35 +35 *36 +36 *37 +37 *38 +38 *39 +39 *40 +40 *41 +41 *42 +42 *43 +43 *44 +44 *45 +45 *46 +46 *47 +47 48 49 *50 +50 51 52 53 +54

2109311 2116031 2301447 2112298 2103279 2103279 2031521 2031521 2031619 2031619 2031479 2031479 2031617 2031617 2031391 2031391 2090373 2090373 2031662 2031662 2031764 2031764 2033515 2033515 2117197 2117197 2103132 2103132 2091254 2091254 2031770 2031770 REF 2104219 2089937 2089937 2031617 2031391 2112617 2107729

4198583 4196770 4198302 4196111 4196111 4190329 4190329 4190349 4190349 4190319 4190319 4190347 4190347 4190304 4190304 4191543 4191543 4190353 4190353 4195492 4195492 4190457 4190457 4197930 4197930 4196096 4196096 4195814 4195814 4198585 4198585 4196185 4198586 4198586 4190347 4190304 4198346 4196547

Description

Qty.

Shaft Bellcrank Pivot Spring Pin Nut Bar, Guide Link (Servo to Bellcrank) Link (Servo to Bellcrank) Bolt (Link to Bellcrank) Bolt (Link to Bellcrank) Nut

1 1 1

~t

3

Bolt (Link to Servo Rod End) dolt (Link to Servo Rod End)

2 3

1

4 6 2 3 2

~t

2

Nut Lockwasher Lockwasher .

Clevis, Adjustable (Control Cable to Bellcrank) Clevis, Adjustable (Control Calbe to Bellcrank) Pin Clevis Pin Clevis Pin, Cotter Pin, Cotter Nut, Jam Nut, Jam Cable Control (Supersedes 2108986) (See Note 2) Cable, Control (Supersedes 2108986) (See Note 2)

3 2 3 2 3 2 3 2 3 4 6 2 3 2 3 2 3 2 3 _ 4 4 6 4 4 2 1

~~

Yoke Pin Clevis Pin Clevis Pin Cotter Pin Cotter Valve Main Control(See Page 92-95) Half, Clamp Spacer (Link to Bellcrank)(N.I.) Spacer (Link to Bellcrank)(N.I.) Nut .

Lockwasher Boot Rubber Knob * 2 Spool Installation + 3 Spool Installation NOTE 1: For Valve Control Parts Listing Covering Machines Having SIN 79-1319 & Higher, Refer tc Servo Hydraulic System.

NOTE 2: 2117197 Consists of 2116869 Cable & 2117196 Diagram. Re f. Bulletin No. 740.

102

Revision 3 October 1986 0249A 7436A

-

uJAN

59

\~­ ~

51

104 ;'

IlIIL

TROIAN SERVO VALVE ASSEMBLY (2 - SPOOL) (FOR MACHINE THRU SIN 79-1318) Item

A B 1 2 3 4 5 6 7 8 9 10 lOA 11

12 13 14 15 16 17 .18 19 20 21 22 23 24 25 26 27 28 '29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46

Trojan Part No.

Faun Part No.

2104589 6955935 6753158 6751532 NSS NSS NSS NSS 6751534 6751533 2079410 2051065 2046559 6751707 6751708 6752982 6751539 6751694 6751699 6753042 6751705 6751543 6751703 6751711 2037572 2037574 2102132 6751544 6800572 6751536 6751545 6751547 6751604 6752980 6752689 6751551 6752979 6751555 6750991 6751697 6751546 6751686 2037612 6751684 6751685 6751556 6751546 6751683 6751687

4196232 4194976 4197119 4197052

4194119 4194118 4195743 4195638 4190990 4194136 4197071 4197113 4194120 4197066 4197068 4197115 4197069 4197054 4194134 4197073 4195578 4195579 4196051 4197055 4194200 4197053 4194121 4194122 4197057 4197112 4195316 4194123 4197111 419412# 4194099 4197067 4195314 4197060 4195581 4194131 4194132 4197056 4195314 4197059 4197061

Revision 3 October 1986 0249A 7437A

Description

Servo Valve Assy. (Incl. Tiems 1 thru 60) Kit, Seal (Incl. Items 1,7,14,26,32,42,44,47,53,55,57 Retainer Detent, Electric (Incl. Items 1 & 3 thru 7) Support (Order Item 2) Collar (Order Item 2) o Ring (Order Item 2) Plunger (Order Item 2) o Ring Seat Terminal (Knife Connector) Terminal (Ring) Sleeve (N.I.) Used with Item 10 Shaft, Detent (Sucket Spool) Spacer (Bucket Spool) Plug o Ring Guide, Spring Spring, Retainer Spring, Centering Spacer (Hoist Spool) Retainer, Spring Shaft, Detent (Hoist Spool) Housing, Upper Capscrew Caps crew Spacer Plug o Ring Spring, Detent Plunger Pin, Spiral Arm, Internal Shaft o Ring Back-up Ring Arm Pin, Spiral o Ring Pin, Roll o Ring Body Capscrew Ring, Piston o Ring Plug o Ring Piston Ring

Qty.

1

1 2 2

-, 2 2 2 2 2

1 1

2 2 2 2 2

1 2 1 2

6 2

2 4 4 4 4 2 2

2 4 4 2 2 2 2

2 2 4 2 2

2 2 2 2

105

TROIAN SERVO VALVE ASSEMBLY (2 - SPOOL) (FOR MACHINE THRU SIN 79-1318) Item

Trojan Part No.

Faun Part No.

47 48 49 50 51 52 53 54 55 56 57 58 59 60

6751688 6902461 6751682 6751689 2104588 6751706 2015448 6752983 6752688 6751690 6751691 6751692 2037609 2108618

4194133 4197468 4197058 4197062 4196231 4197070 4190160 4197114 4194157 4197063 4195315 4197064 4195580 4196633

106

Description

o Ring

Pin, Spiral Spool, Pilot Manifold Stud Plug o Ring Spool o Ring Plate, Retainer Wiper Retainer Capscrew Guard

Qty.

2

2 2

1

3 1 1

2 2

2 2 2

4 1

Revision 3 October 1986 0249A 7437A

TROIAN

3

I

-

-

3

:I II

jl

~Yl~' II II

l4~ I I

!.

4

II II

-5-

~5

6664

11_ \ 10 12 ~.

1068

TROIANVALVE CONTROLS (FOR MACHINES SIN 79-1357 AND HIGHER) Item

1 2 3 4 5 6 7 8 9 10 11

12 13 14

Trojan Part No.

REF REF 4602883 4602882 2116568 2116767 2068505 REF 2036099 2078673 6950888 2031863 2116562 2093555

Faun Part No.

4198912 4198920 4198920 4195562 4195738 4197500 4195504 4198908 4198903

Description

Console, ValverSee Page 26C) Bolt (See Page 26C) Push Botton Assy.

Handle Lever Nut Grommet Servo Valve (See Page 107B) Screw Block, Terminal Lockwasher Nut Wire Terminal, Ring

Qty.

-2 2 2

2 1

-2 1

2 2 4 4

. 3 October 1986 1438A

107

lAOd. .

107A

TROIAN SERVO VALVE ASSEMBLY (2 SPOOL) (FOR MACHINES SIN 79-1319 AND HIGHER) Item

A 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

16 17 18 19 20 21

22 23

Trojan Part No.

Faun Part No.

2116614 NSS 6753265 6752307 NSS REF 2039493 6750032 6753259 6752311 2056486 2056485 6753262 6753261 6753263 6753443 2031390 2031452 NSS NSS REF REF REF 6752758

4198440 4198966 4198932 7395254 4198925

4198962 4198933 4198901 4198900

4198964 4198963 4198965 4198977

4190303 4190313

.sion 3 October 1986 .49A 7439A

Description

Servo Valve Assy. (Incl. Items 1-22) Housing (Order Item A) Flange, Mounting Plate, Retainer Spool (Order Item A) Retainer (See Page 107C-107D) o Ring Seal Retainer Pin Bolt Bolt Block, Lever Block, Pivot Block, Lever Pin Washer, Lock Bolt Screw, Drive Plate, Identification Receptacle (See Page 107C-I070) Detent Assy. (See Page 107C-I07D) Detent Assy. (See Page 107C-I07D) Plug and Cable (N.I.)

Qty.

1

-1 1

-

-

4 2 2 1 2 1

1 1 1 1

1 1

-

-

2

107B

lAO.I. .

1

lD7e

2 6148

TROIAN DETENT ASSEMBLIES SERVO VALVE (FOR MACHINES SIN 79-1319 AND HIGHER) Item

A 8 1

2 3 4

5 6

7 7 8 9

10 11

12 13 14 15 16 17 18 19 20 21 22

23 24 25

Trojan Part No.

Faun Part No.

6753433 6753424 6753246 6753313 2031390 2031450 2031390 2031464 6753434 6753432 6753258 6753317 6753254 6753252 6753314 6753251 6752301 6752297 6753247 6750316 6753248 REF 6753255 6751243 6750526 6753217 6753218 6753034

4198974 4198973 4198954 4198967 4190303 4190312 4190303 4198759 4198976 4198975 4198961 4198969 4198959 41~8958

4198968 4198957 4198931 4198930 4198955 4198926 4198956 4198960 4198929 4198927 4198937 4198938 4198936

In 3 October 1986 . 7440A

Description

Detent Assy. 8ucket (Incl. Items 1-25; Detent Assy. Hoist (Incl. Items 1-25) Cover Adapter Washer, Lock t:301t

Washer, Lock 80lt

Cap 8ucket Spool Cap Hoist Spool Spring Spacer Retainer, Ball Armature Spacer Coil Spring Retainer, Spring Cap Detent Washer Retainer Spool (See Page 107A-I07B) Retainer, Ball Ball o Ring Receptacle Connector (N.I.) Screw, Receptacle To Valve (N.I.)

Qty. 1

1 1 1 2 2 2 2 1 1 1 1 1 1 1 1 1 2 1 1 1 1 4

1 1 4 4

1070

T ••OdAN

59

\A-::::l\:.r

13 \

14 \

15

~\

'

16\

r-\\\

WJI\!Y I

so

58 57

108

11l7L

TROJAN SERVO VALVE ASSEMBLY ( 3 SPOOL) (FOR MACHINES THRU SIN 79-1318) Item

Trojan Part No.

2105968 6955936 8 1 6753158 2 6751532 3 NSS 4 NSS 5 NSS 6 J'-JSS 7 6751534 8 6751533 9 2079410 10 2051065 lOA 2046559 11 6751707 12 6751708 13 6752982 14 6751539 15 6751694 16 6751699 17 6753042 18 6751705 19 6751543 20 6751703 6751711 21 22 2037572 2037574 23 24 2102132 25 6751544 26 6800572 27 6751536 28 6751545 29 6751547 30 6751604 31 6752980 6752689 32 33 6751551 34 6752979 35 6751555 36 6750991 . 37 6751697 38 6751546 39 6751686 40 2037612 41 6751684 42 6751685 43 6751556 44 6751546 45 6751683 46 6751687 47 6751688 A

Faun Part No.

4196352 4197627 4197119 4197052

4194119 4194118 4195743 4195638 4190990 41~4136

4197071 4197113 4194120 4197066 4197068 4197115 4197069 4197054 4194134 4197073 4195578 4195579 4196051 4197055 4194200 4197053 4194121 4194122 4197057 4197112 4195316 4194123 4197111 4194124 4194099 4197087 4195314 4197060 4195581 4194131 4194132 4197056 4195314 4197059 4197061 4194133

Description

Servo Valve Assy. (Incl. Items 1 thru 62; Kit, Seal (Incl. Items 1,7,14,26,32,42,44,47,53,55,57) Retainer Detent, Electric (Incl. Items 1 and 3 thru 7) Support (Order Item 2) Collar (Order Item 2) o Ring (Order Item 2) Plunger (Order Item 2) o Ring Seat Terminal (Knife Connector) Terminal (Ring) Sleeve (N.I.) Used with Item ID Shaft, Detent (Bucket Spool) Spacer (Bucket Spool and Accessory Spool) Plug o Ring Guide, Spring Retainer, Spring Spring, Centering Spacer (Hoist Spool) Retainer, Spring Shaft, Detent (Hoist Spool) Housing, Upper Capscrew Capscrew Spacer Plug o Ring Spring, Oetent Plunger Pin, Spiral Arm, Internal Shaft o Ring Back-Up Ring Arm Pin, Spiral o Ring Pin, Roll o Ring Body Capscrew Ring, Piston o Ring Plug o Ring Piston Ring o Ring

Qty. 1

1

2 2

-2 2 2 2 2 1 2 3 3 3

3 3 1 2 1 2 6 2 2 4 4 4 4 3

3 3 6 6 3 3

3 3 3 3 6 3 3 3 3 3 3 2

. .

3 October 1986 0249A 7441A

Rev~s~on

109

TROIAN SERVO VALVE ASSEMBLY ( 3 SPOOL) (FOR MACHINES THRU SIN 79-1318) Item

Trojan Part No.

Faun Part No.

48 49 50 51 52 53 54 55 56 57 58 59 60 61 62

6902461 6751682 6751693 2104588 6751706 2015448 6752983 6752688 6751690 6751691 6751692 2037609 6751710 6751709 2108618

4197468 4197058 4197065 4196231 4197070 4190160 4197114 4194157 4197063 4195315 4197064 4195580 4198475 4197072 4196633

110

Description

Pin, Spiral Spool, Pilot Manifold Stud Plug o Ring Spool o Ring Plate, Retainer Wiper Retainer Capscrew Housing, Accessory Spool (Carr. PIN) Shaft (Accessory Spool) Guard

Qty.

2 2 1 3 1 1 2 2 2 2 2 4

1 1 1

Revision 3 October 1986 0249A 7441A

I ROlAN

STEERIN GEAR INSTALLATION Item

A 1 2 3 4 5 6 6A

7 8 8A 9 10 11

11) 11i

Trojan Part No.

204634J 6950155 695016C 695016

Faun Part No. 419098~

4194521 419749C 419749]

695016~

419749~

695016 695012( 695012 204634' 209896( 203406 203151 REF NSS 211308 REF

419719.

419748f 4197485 419098L

419588 4190465 419032 419868(

'ion 3 October 1986 /A 7442A

Description

Button Assy. Horn ( Incl. 1 thru 7) Cover, Weather Sutton, Horn Cup, Contact Spring Cup, Contact Base, Plate Assembly Screw Nut Wheel, Steering Spinner, Steering Wheel (N.1. ) Bolt Shround Assy. Front (See Page 16-17) Gear Assy. Steering (Order Items 11A and 118) Shaft and Column Assembly Orbitrol Unit Assembly (See Page IlB)

Qty.

1 1 1 1 1 1 1

3 1 1 1 4

-1 1

-

111

4

r

24 25

26

TROIAN STEERING GEAR ORBITROl UNIT

Item

A 1 2 3 4 5 6 7

8 9 10 11

12 13

14 15 16 17 18 19 20 21 22 23 24 25 26

Trojan Part No.

Faun Part No.

2112678 6960043 4602563 6960044 6960105 6960106 NSS NSS NSS NSS 6960055 6960054 6953270 6950131 6950132 6960056 6960057 6950127 4602564 6960200 6960047 6960049 6960050 6950142 6960051 6960052 6960053

4198047

41~4513

4],94514 4194512

. "

Description

Orbitrol Unit Assy. (Incl Item l-:l6) End Cap Capscrew Seal Gear Set Valve Assy. (Incl. Item 6-9) Order Item A or 5 - Sleeve Order Item A or 5 - Spool Order Item A or 5 -·Pin Order Item A or 5 - Spring Bushing Race, Bearing Bearing, Thrust Seal Seal Seal Ring, Retainer Control Drive Spacer Seal Plate, Spacer Retainer, Ball Ball Check Seal Seat, Check Ball Seal Set Screw

Qty. 1

1 7

2 1 1

--

1 2 1 1 1 1 1 1 1 1 1 1 I I

1 I I

..

3 October 1986 0249A 7443A

Rev~s~on

111B

TROd. .

112

TROJAN STEERING HYDRAULIC SYSTEM

Item

1 2

3 4 5 6

7 8

Trojan Part No.

REF REF 2033268 2119313 2112743 2068799 2031373

Faun Part No.

4190430 4198923 4198525 4198526 4190298

8A

4600278 4601316 8C 2101406 80 2075587 9 2113681 10 2031397 11 2031506 12 2044992 13 2031935 14 2302100 15 REF 16 REF 17 KEF 18 2099623 19 2103960 20 2031567 21 2041073 22 2072635 23 2112830 23 2108029 24 2033319 25 2031393 26 2031519 27 2069891 28 2112329 2111282 29 2111130 30 2069891 31 2111782 32 2112843 32 2108028 32A 2072635 33 2033319 34 2031393 35 2031519 36 2072633 37 2097577 38 2070816 39 2031393 40 2031519 41 2112248 88

4196017 4191364 4198601 0005162 4190326 4198249 4198602 4198603

4195920 4196157 4197965 4190837 4191335 4196576 4190441 4190306 4190328 4195705 4196737 4196724 4195705 4198251 4196575 4191335 4190441 4190306 4190328 4191333 4198060 4195712 4190306 4190328

Revision 3 OctOber 1986 0249A 7444A

Description

Tank, Main Hydraulics (See Page 40-41) Pump Assy. Steer and Servo (See Page 90-91 & 128C 129 Gasket Adapter, Pump Drive (Supersedes 2078832) Stud Washer, Lock Nut Valve Steering (See Page 120-123) Elbow, Test Port (N.I.) Hose Assy., Test Port(N.I.) Fitting, Bulkhead (N.I.) Cap (N.1.)

Support Assy.

Washer, Lock Bolt o Ring Elbow 45 degrees (Incl. Item 12)(Thru SIN 79-1376) Cap (SIN Thru 79-1376) Column, Steering (See Page Ill) Cylinder, L.H. Steer (See Page 124-125) Cylinder, R.H. Steer (See Page 124-125) Spacer Pin Bolt Nut o Ring Elbow 45 degrees (GM Only) Elbow 90 degrees (CD Only) Hal f, Flange Washer, Lock Bolt Clamp, Hose Hose, Suction (GM Only) Hose, Suction (Supersedes 2112831) (CD Only) Tube, 90 degrees (Supersedes 2111205)(CD Only) Clamp, Hose (CO Only) Hose (CO Only) Elbow 90 degrees (GM Only) Elbow 135 degrees (CO Only) o Ring (N.1.)

Half, Flange Washer, Lock dolt o Ring Elbow, 90 Degrees Half, Flange Washer, Lock 801t Hose (GM Only)

Qty.

1 1 4 4 4 1 1 1 1 1 3 3 1 1 1

2 2 2 2 1 1 1 2 4 4 2 1 1 1 2 1 1 1 1 2 4 4 1 1 2 4

4 1

113

IRDIAN STEERING HYDRAULIC SYSTEM

Item

Trojan Part No.

Faun Part No.

42 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 62A 628 62C 63 64 65 66 67 68 69 70 71 72 73 74 75 76 76A 77 78 79 *80 +80 +80A +80B +80C +800 @80

2111944 2072632 2033316 2031392 2031500 2044992 2040732 2112245 2044992 2040732 REF 2044992 2302858 2112246 2041342 2031914 2031957 2112330 2112314 2031957 2031923 REF 2112878 2112877 2112876 2031486 2031391 2031617 2044992 2302858 2112246 2041342 2031914 2044992 2040732 2112245 2044992 2040732 2112315 2314378 2031957 2087411 2072635 2112926 2116260 6900692 2031393 2116261 2072635 2116293

4198067 4192139 4190439 4190305 4190325 4198249 4195604 4198046 4198249 4195604

114

4198249 4196778 4198051 4194943 4198599 4198272 4198049 4198052 4198272 4198605 4198608 4198607 4198606 4195469 4190304 4190347 4198249 4196778 4198051 4194943 4198599 4198249 4195604 4198046 4198249 4195604 4198042 4198502 4198272 4198507 4198609 4190306 4198507

Qty.

Description

Hose (CD Only)

o Ring

Half, Flange Washer, Lock Bolt o Ring Adapter (Incl. Item 46) Hose o Ring Adapter (Incl. Item 49) Valve, Neutralizer (See Page 117) o Ring Elbow 90 degrees Hose o Ring Adapter (Incl. Item 55) o Ring Tee (Incl. Item 57) Hose Assy. o Ring Elbow 90 degrees (Incl. Item 60) Valve, Neutralizer (See Page 117) Shim (1/4) (Use as Required) (N.I.) Shim (16GA) (Use as Required) (N.I.) Shim (10GA) (Use as Required) (N.I.) Bolt Washer, Lock Nut o Ring Elbow (Incl. Item 66) Hose o Ring Adapter (Incl. Item 69) o Ring Adapter (Incl. Item 71) Hose o Ring Adapter (Incl. Item 74) Hose Assy. (Incl. Item 76A) Hose (Less Fittings) (47") o Ring Adapter (Incl. Item 77)(Supersedes 2031912) o Ring Block, Return Manifold (See Note 2) Block, Return Manifold Capscrew, Adapter Plate to Tank (N.I.) Washer, Lock (N.I.) Plate, Adapter (At Tank)(N.I.) o Ring, Plate to Tank (N.I.) Block, Return Manifold /

1 1 2 4 4 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

3 3 3 6

6 6 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 4 4 1 1 1

Revision 3 October 1986 0249A 7444A

TROIAN STEERING HYDRAULIC SYSTEM

Item

*81 +81 +81A 82 $83 ri83 $84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 99A 100 101 102 103 103P 104 105 106 107 108 109 110 111 112 113 113P 114 115 116 117 117P 118 119 120 121 122 123

Trojan Part No.

Faun Part No.

2045381 2116297 2031391 2041342 2077388 2031914 REF 2111502 2071342 2031914 2044992 2302858 2111497 2041342 2031914 2072631 2115167 2070814 2031391 2031475 2115238 2111501 2072631 2070814 2031391 2031475 2111500 2072631 2070814 2031391 2031475 2072631 2115167 2070814 2031391 2031475 2115238 2111500 2072631 2070814 2031391 2031475 2111501 2072631 2070814 2031391 2031475 2070860 2031477 2031391

4195622 4190304 4194943 4198610 4198599 4198043 4194943 4198599 4198249 4196778 4198044 4194943 4198599 4149227 4198057 4195711 4190304 4190317 4198062 4198055 4149227 4195711 4190304 4190317 4198054 4149227 4195711 4190304 4190317 4149227 4198057 4195711 4190304 4190317 4198062 4198054 4149227 4195711 4190304 4190317 4198055 4149227 4195711 4190304 4190317 4198611 4190318 4190304

Revision 3 October 1986 0249A 7444A

Description

Salt Bolt Washer, Lock (N. I.) o Ring Tee (Incl. Item 82) Adapter, Straight (Incl. Item 82) Hose, Servo Relief Return (See Page 126-128) Hose o Ring Adapter (Incl. Item 86) o Ring Elbow 90 degrees (Incl. Item 88) Hose o Ring Adapter (Incl. Item 91) o Ring Elbow 45 degrees Hal f, Flange Washer, Lock Bolt Tee Hose o Ring (N.I.) Half, Flange Washer, Lock Bolt Hose o Ring (N. I.) Half, Flange Washer, Lock Bolt o Ring Elbow 45 degrees Hal f, Flange Washer, Lock Bolt Tee Hose o Ring (N.I.) Half, Flange Washer, Lock Bolt Hose o Ring (N.I.) Half, Flange Washer, Lock Bolt Clamp Bolt Washer, Lock

Qty.

4 4 4 1 1 1

-

1 1 1 1 1 1 1 1

1 1 2

4 4 1

1 1 2

4 4 1

1 2

4 4 1

1 2

4 1 1 1

1 2 4 4 1 1 2

4 4 2 2 2 115

TROIAN STEERING HYDRAULIC SYSTEM .

Item

Trojan Part No.

Faun Part No.

124 125 126 127 128 129 130 131 132 133 134 135 136

2031617 2032292 2070780 2070800 2032806 2031391 2031617 2031996 2030225 2112915 2031517 2112880 2301447

4190347 4198612 4191289 4198613 4198614 4190304 4190347 4190381 4190265 4198615 4190327 4198616 4196771

Qty.

Description

Nut Elbow 90 degrees Hose Tube, Grease Clip Washer, Lock Nut Elbow 45 degrees Fitting, Grease Plate, Mounting Bolt Bolt, Adjusting Nut, Jam

2 2 2 2 2 2 2 2 2 1 2 2 2

NOTE 1: Two neutralizer valve by~pass connectors (PIN 2062266) are required for testing and adjustment only.

NOTE 2: When replacing return manifold block on units having SIN thru 79-1320 and 79-1323, order PIN 2116302 manifold replacement kit. Kit consists of items +80 thru +800 & +81A.

* For machines

havi~

SIN thru 79-1320 & 79-1323.

+ For machines having SIN thru 79-1320 & 79-1323 equi ed with manifold kit 2116302.

-

@ For machines having SIN 79-1321, 79-1322, 79-1324 t ru

79-1377. $ For machines having SIN thru 79-1318. ¢ For machines having SIN 79-1319 and higher.

116

Revision 3 October 1986 0249A 7444A

TROIAN

10

NEUTRALIZER VALVE (TWO VALVES USED PER MACHINE, QUANTITY SHOWN IS FOR ONE) Item

A 1 2 3 4 5 6 7 8 9 10 11

12 13

14 15 1'6 17

Trojan Part No.

Faun Part No.

2112684 6753268 6853269 6753360 6753270 6753271 2044992 6753272 6753273 2039801 NSS 6753274 6753275 6753363 2031390 2032959 NSS 6753364

4198050 4198617 4198618 4198619 4198620 4198621 4198249 4198622 4198623 4198469 4198624 4198625 4198626 4190303 4190419 4198627

Revision 3 Oct~ 1986 0249A 7445A

Description

Qty.

Valve Assy. Neutralizer (Incl Items 1-17) Boot Plug Seal Spring Plug Seal Ball Plug Seal Plug (Shipping Only) Spring Body Assy. (Incl. Items 13-17) Bolt Washer, Lock Washer, Flat Spool (Order Item A) Seal

1 1 1 1 1 1

2 1 1 1

-

1 1

1 1 1

-

1 117

lAOd. .

118

TROIAN OIL COOLER SYSTEM

Item

1 2 3 4

5 5A 6 7 8 9 10 lOA 103 10C 100 11 12 13 14 15 16 17 18 19 19A 20 21 22

Trojan Part No.

REF REF 2112857 2114728 2031919 2072632 2069947 2016302 2031992 2033644 2111010 6753372 6753373 6753374 6753375 2068277 2112419 2111157 2072632 2033316 2031392 2031500 2113312 2073569 2072631 2112926 2072635 2045381

Faun Part No.

4196748 4198037 4198628 4195139 4198036 4198629 4195511 4195549 4196718 4198630 4198631 4198632 4198633 4198035 4198061 4198056 4195139 4190439 4190305 4190325 4198045 4198039 4149227 4198609 4191335 4195622

Description

Tank Assy. Main Hydraulic (See Page 40-41) Valve, Steering (See Page 120-123) Cooler Assy. Oil Hose Connector (Incl. Item 5A) o Ring Elbow

Tee

Adapter Nipple, Pipe Valve, Relief (Incl. Items lOA-IOD) Ball (N. I.) Plug (N.I.) Spring (N.I.) Retainer (N. I. ) Hose Hose Manifold, Steer Valve o Ring Half, Flange Washer, Lock Bolt Hose Adapter (Incl. Items 19A) o Ring Block, Manifold o Ring Salt

Qty.

-

1 1 1 1 2 2 4

1 1 1 1

1 1 1 1 1 1 2 4 4 1

1 1

1 1

4

.

-"

Revision 3 Oct. 1986 0249A 7463A

119

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11 18

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26

38

12 13

15 16 39 6079

TROIAN STEERING VALVE ASSEMBLY

Trojan Part No.

Faun Part No.

2113368 REF 6753291 6753292 NSS NSS 6753293 2030898 6753294 6753295 6850137 11 6800753 12 NSS 13 NSS 14 NSS 15 NSS 16 NSS 17 6753286 18 6753361 19 2037665 20 2113367 21 2037663 22 6753296 23 2041342 24 2114352 25 6753297 26 2037638 27 6753298 27A 6753299 278 6753300 28 6851490 29 6753301 30 6753302 31 6753272 32 6753303 33 6753304 34 6753305 35 6750674 36 6753306 37 2031522 38 6753307 39 6753308 40 2044992

4198058

Item

A 1 2 3 4 5 6 7 8 9 10

4198634

4198636 4198637 4198638 4198639 4198640 4197144

4198641 4198273 4198642 4198643 4198369 4198644 4194943 4198645 4198646 4198647 4198648 4198649 4198650 4198651 4198652 4198653 4198622 4198654 4198655 4198656 4194064 4198657 4190330 4198658 419"8659 4198249

Revision 3 Oct. 1986 0249A 7464A

Description

Valve Assy. Steering (Incl. Items 1-40) Valve Sub-Assy. (See Pages 122-123) Screw Plate Cover (Shipping Only) Seal (Shipping Only) Flange Bolt Washer Cover Seal Seal Plug (Shipping Only) Seal (Shipping Only) Bolt (Shipping Only) Cover (Shipping Only) Seal (Shipping Only) Plug Seal Bolt Shim, Flow Control Bolt Plug Seal Shim Spring Bolt Plunger and Seat Assy. (Incl. Items 27A & 27B) Seal, Pilot Plunger, Pilot Seal Spring Spring t3all Spring Plug Stop Seal Cover Bolt Washer Flange Seal

Qty.

1

-

-

-

4 8 8

1 8

3

-

-

-

-

4 4

2 2 2 1 14 1 1 4 1 2 1 1 1 1 1 1

1 1 1 1

2 4

2 1

121

•ROd. .

...

......

122

TROIAN STEERING VALVE SUB-ASSEMBLY

Item

Trojan Part No.

Faun Part No.

A 1 2 3 4 5 6 7 7A 8 9 10

6753278 NSS NSS 6753356 6753357 6753358 6753281 6753282 2113035 6700176 6851447 6753359

4198439

11

6753L83

12 13 14 15 16 17 18 19 20 21 22 23 24

2044992 6753284 2041342 6753272 6753285 6753360 6753286 6753361 6753287 6753288 6753362 6753289 6753290

4198660 4198661 4198662 4198663 4198664 4198665 4198666 4178667 4198668 4198669 4198249 4198670 4194943 4198622 4198671 4198619 4198641 4198273 4198673 4198674 4198672 4198675 4198676

Description Valve, Sub Assy. (Incl. Items 1-7, 8-24)(See Note) Spool (Order Item A) Body (Order Item A) Shim (Use as Required) Shim (Use as Required) Spacer Spring Retainer Shim, Flow Balancer(N.I.) Screw Washer, Lock Washer Seat Seal Plug Seal Ball Seat Seal Plug Seal Retainer Plug Shim Valve Seat

Note

.sion 3 Oct. 1986 .49A 7465A

..

Qty.

1 1 1 1

3 1 1 1 1 1 1 1 1 1 1 1 1 1 1

8 8 1 1 3

1

1

All items shown on this page are included in steering valve assembly PIN 2113368 as shown on page 120-121

123

.. ..,.....

At

\

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\----- -.~

TP-290 S

124

TROJAN STEER CYLINDER ASSEMBLY (TWO CYLINDERS PER MACHINE: QUANTITY IS SHOWN FOR ONE) (FOR MACHINES SIN 79-1310 - 1356) Item

A

Trojan Part No.

2099237 8 2103171 1 6953493 2 2099314 3 2103172 4 2313963 5 2101893 6 2101891 7 2314075 8 2101284 9 2101892 10 6953493 11 2099314 12 2103173 2030225 13 14 2081154 14A 2314265 14d 2314061 15 2103125 16 2099257 17 6700877 18 2040112 19 2041397 20 2116480 21 2081129

Faun Part No.

4195903 4196099 4194720 4195910 4196100 4198677 4196046 4196814 4198678 4198679 4194720 4195910 4196101 4190265 4195752 4196815 4196812 4197847 4195904 4197009 4195602 4190871 4195751

Qty.

Description

Cylinder Assy. Steer (Inc. Items t thru 21) Kit, Service (Incl. Items 5,7,8,9,15 & 17-20) Ring, Retaining Bushing Body Assy. (Incl. Items 1, 2, & 1 of Item 13) Nut, Lock Bearing, Piston Piston o Ring Seal, Piston Bearing, Piston Ring, Retaining Bushing Rod Assy. (Incl. Items 10, 11 and 1 of Item 13) Fitting, Grease Nut, Cartridge Screw, Set Plug (N.I.) Wiper Stuffing Box o Ring Ring, Back-Up o Ring Seal, Rod (Supersedes 2313958 and 2099424) Bearing, Rod

1 1

2 1

1 1 1 1 1

1 1

2 1 1

2 1 1 1 1 1 1

1 1 1

1

.

Revision 3 Oct. 1986 0249A 7466A

125

TROIAN

4

ZI

19

11

11

1&

15

. 14

13

1Z

5

6

7

11

8

10

9 TP2908

125A

TROJAN STEER CYLINDER ASSEMBLY (TWO CYLINDERS USED PER MACHINE: QUANTITY SHOWN IS FOR ONE) (FOR MACHINES SIN 79-1357 AND HIGHER) Trojan Part No. A 2117135 2117136 8 1 6953493 2 2099314 3 2103172 4 2313963 5 2101893 2101891 6 7 6800753 8 2101284 9 2101892 10 6953493 11 2099314 12 2103173 13 203022.5 14 2081154 14A 69.51336 148 2314061 1.5 2116893 16 2116939 17 6700877 18 2040112 19 2041397 20 2116480 21 2081129

Item

Faun Part No. 4194720 4195910 4196100 4198677 4196046 4197144 4198678 4198679 4194720 4195910 4196101 419026.5 419.57.52 4196812 7197009 4195602 4190871 41957.51

Description Cylinder Assembly, Steer (Incl. Items 1 thru :el) Kit, Service (Inc. Items 5,7,8,9, 15 & 17 thru 20) Ring, Retaining Bushing Body Assy. (Incl. Items 1,2, & 1 of Item 13) Nut, Lock Searing, Piston Piston o Ring Seal, Piston Searing, Piston Ring, Retaining Bushing Rod Assy. (Incl Items 10,11 and 1 of Item 13) Fitting, Grease Nut, Catridge Screw, Set Plug (N.I.) Wiper Stuffing Box o Ring Ring, 8ack Up o Ring Seal, Rod Bearing, Rod

Qty. 1

1 2 1 1 1 1 1 1 1 1

2 1 1 2 1 1 1 1

1 1 1 1 1 1

.

.

...on 3 Oct. 1986 .IA 7467A

12.58

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59

60

V'·

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62

t

38

6075

TROIAN SERVO HYDRUALIC SYSTEM (FOR MACHINES THRU SIN 79-1318) Item

1 2 3 4 4A 4B

4C 40

4E 5 6 7 8 9 10 11

12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44

Trojan Part No.

Faun Part No.

REF REF REF 2109162 6753159 6753379 6753377 6753378 6753376 2031391 2031486 REF 2119313 2033268 2114743 2068799 2031373 2113236 2031435 2031389 2031615 2072635 REF REF 2072632 2109161 2072632 REF 2033316 2031393 2031529 2072632 2112243 2111952 2033316 2031392 2031500 2032003 2033304 2112908 2033314 2031391 2031477 2100594 2044992 2302858 2115143 2112245 2031959 2031925

Tank Assy. Main Hydraulic (See Page 40-41) Valve, Main Hydraulic Control (See Page 92-95) Valve Assy., Servo (See Page 104-106) 4196677 Valve Assy., Relief (Incl. Items 4A -4E) 4198588 Cartridge, Relief 4198592 Gasket (.77 ID x .88 00) 4198590 o Ring (.69 ID x .88 00) 4198591 o Ring (.62 ID x .75 OD) 4198589 Sack-Up Ring (TEFLON) 4190304 Washer, Lock 4195469 Bolt Pump Assy. Steer and Servo (See Page 90-91) 4198923 Coupling Pump Drive (Supersedes 2078832) 4190430 Gasket 419859.3 Stud 4198526 Washer, Lock 4190298 Nut 4198212 Valve, Manual Relief 4198594 Bolt 4195460 Washer, Lock 4190345 Nut 4191335 o Ring Block, Return Manifold (See Pages 112-115) Salt (See Page 112-115) 4195139 o Ring 4196676 Slack, Manifold 4195139 o Ring Hose, Valve To Lift Cylinder (See Page 80-83) 4190439 Hal f, Flange 4190306 Washer, Lock 4198376 ' Bolt 4195139 o Ring Hose (GM Only) 4198252 Hose (CO Only) 4190439 Half Flange 4190305 Washer, Lock 4190325 Salt 4190384 Elbow, 45 degrees 4190434 o Ring 4198595 Elbow, 90 degrees 4198596 Half, Flange 4190304 Washer, Lock 4190318 Bolt 4195940 Hose 4198249 o Ring 4196778 Elbow 90 degrees (Incl. Item 39) 4198597 Eloow 45 degrees 4198046 Hose 4190372 o Ring 4198598 Elbow 90 degrees (Inc!. Item 43)

Revision 3 Oct. 1986 0249A 7468A

Description

Qty.

-

1 1 1 1 1 2 2 2 1 1 1 4 4 4 1 2 2 2 1

-

1 1 1 2 2 4 4 1 1 1 2 4 4 1 1 1 2 4 4 1 1 1 1 1 1 1 127

TROIAN SERVO HYDRUALIC SYSTEM (FOR MACHINES THRU SIN 79-1318) Trojan Part No. 45 2041342 46 2031914 47 2113242 48 2044992 49 2040732 50 REF REF 51 52 2112644 53 2044992 54 2040732 55 REF 56 2044992 57 2031913 58 2109392 59 2044992 60 2031913 2044992 61 62 2031913 63 2109392 64 2044992 65 . 2031913 66 2090376 67 2075587 68 2044992 69 2114783

Item

128

Faun Part No. 4194943 4198599 4198165 4198249 4195604 4198275 4198249 4195604 4198249 4195505 4196683 4198249 4195505 4198249 4195505 4196683 4195249 4195505 4195802 4191364 4198249 4198600

Description

o Ring

Adapter (Incl. Items 45) Hose o Ring Adapter (Incl. Item 49) o Ring (See Page 112-116) Tee (See Page 112-116) Hose o Ring Adapter (Incl. Item 53) Hose, Tee to Steer Column (See Page 112-116) o Ring Adapter (Incl. Item 56) Hose o Ring Adapter (Incl. Item 59) o Ring Adapter (Incl. Item 61) Hose o Ring Adapter (Incl. Item 64) Elbow, 90 degrees Cap o Ring Plug

Qty.

1 1 1 1 1

-

1 1

1

-

1

1 1

1 1

1 1 1 1 1

1 1 1 1

Revision 3 Oct. 1986 0249A 7468A

TROd. .

1288

TROIAN SERVO HYDRAULIC SYSTEM (FOR MACHINES SIN 79-1319 AND HIGHER) Item

1 2 2A 28

2C 3 4 5 6 7 8 9 10 11 llA 11S 11C 11D lIE IlF 11G 11H 12 13 14 15 16 17 17A 17B 18 19 20 21 22 23 24 25 +25 26 27 28 29 30 +30~

Trojan Part No.

REF 2116748 REF 6801499 6956062 2119313 2033268 2112743 2068799 2031373 REF REF REF 2114123

2116780 2039190 2031462 2031390 2032007 2070473 2075587 2101406 2031391 2031489 2031956 2031985 2075587 2116551 6960332 2035425 2031389 2030743 2113236 2031435 2036814 2031389 2031615 REF 2116618 2031479 2031617 2040073 2116723 2116722 2116747

Faun Part No.

4198748 4198979 4199029 4198923 4190430 4198525 4198799 4190398

4198905 4198921 4190695 4198700 4190303 4197763 4191285 4191364 4196017 4190304 0027550 4190370 4190378 4191364 4198436 4198447 4195557 4195460 4198894 4198212 4198594 4195570 4195460 4190345 4190319 4190347 4198897 4198916 4198915 4198918

Description

Reservior, Hydraulic (See Page 40-41A) Pump, Steer and Servo (Incl. Items 2A thru 2D) Pump, Steer (See Page 91) Pump Servo Kit, Servo Pump Seal Adapter, Pump Drive (Supersedes 2078832) Gasket Stud Washer, Flat Nut Valve, Main Control (See Page 95B) o Ring (Furnished with Valve) Block (Furnished with Valve) Valve Assy. Relief Block, Manifold o Ring (N.I.) Bolt Washer, Lock (N.I.) Elbow, Test Port (N.I.) Hose Assy., Test Port (N.I.) Cap (N.1.)

Fitting, Bulkhead (N.I.) Washer, Lock Salt o Ring Adapter Straight (Incl. Item 14) Cap Filter Assy. (Incl. Item 17A and 17B) Element o Ring Washer, Lock Bolt Valve, Manual Lowering Salt Washer, Flat Washer, Lock Nut Valve Assy. Servo (2 Spool)(See Page 107) Valve Assy. Servo (3 Spool) Bolt Washer, Lock Nut Block, Hoist Spool Block, Bucket Spool Slack, Aux. Spool (N.I.) Note:

Revision 3 Oct. 1986 0249A 7469A

aty.

-

1

-

1 1 1 1 4 4 4 1

-

1 1 2

4 4 1 1

1 1

2 2

1

1 1 1

1 1 4 4 1 2 4 2

2

-

1 4 4 4 1 1

1

Items 31-38 Ref Only See Page 107. Use Kit PIN 2120223 to replace these items thru SIN 79-1357.

128C

TROIAN SERVO HYDRAULIC SYSTEM (FOR MACHINES SIN 79-1319 AND HIGHER) Item

39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71

72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 1280

Trojan Part No.

Faun Part No.

2116566 2056469 2049228 2116564 2041342 2031914 2116542 2041342 2031925 2041342 2031925 2116542 2041342 2031914 2041342 2031914 2116593 2041342 2031914 2041342 2031914 2116593 2041342 2031914 2041342 2031925 N/A N/A 2116595 2041342 2031914 2041342 2031925 N/A N/A 2116595 2041342 2031914 2032003 2070035 2114781 2116594 2031959 2031925 2031959 2031925 2116730 2031959 2031925 2072632

4198911 4198764 4198898 4198910 4194943 4198599 4198454 4194943 4198598 4194943 4198598 4198454 4194943 4198599 4194943 4198599 4198452 4194943 4198599 4194943 4198599 4198452 4194943 4198599 4194943 4198598 4198453 4194943 4198599 4194943 4198598 4198453 4194943 4198599 4190384 4198902 4198906 4198449 4190372 4198598 4190372 4198598 4198451 4190372 4198598 4195139

Description

Hanger Assy.

Bolt Washer, Flat Clamp o Ring Adapter (Incl. Item 43) Hose o Ring Elbow 90 degrees (Incl. Item 46) o Ring Eloow 90 degrees (Incl. Item 48) Hose o Ring Adapter, Straight (Incl. Item 51) o Ring Adapter, Straight (Incl. Item 53) Hose o Ring Adapter, Straight (Incl. Item 56) o Ring Adapter, Straight (Incl. Item 58) Hose o Ring Adapter, Straight (Incl. Item 61) o Ring Elbow (Incl. Item 63) Not Applicable Not Applicable Hose o Ring Adapter, Straight (Incl. Item 68) o Ring Elbow (Incl. Item 70) Not Applicable Not Applicable Hose o Ring Adapter, Straight (Incl. Item 75) Elbow Tee Reaucer Hose o Ring Elbow 90 degrees (Incl. Item 81) o Ring Elbow 90 degrees (Incl. Item 81) Hose o Ring Adapter 90 degrees (Incl. Item 86) o Ring

Qty.

2 2 2 14 1 1 1 1 1 1 1 1 1 1 1 1 1 1

1 1 1

1 1 1

1 1

1 1 1 1 1 1 1 1 1

1 1 1

1 1 1 1 1 1 1 1 Revision 3 Oct. 1986 0249A 7469A

TROIAN SERVO HYDRAULIC SYSTEM (FOR MACHINES SIN 79-1319 AND HIGHER) Item

89 90 91 92 93 94 94 95 96 97 98 99 100 101 102 103 104 105 106 107 108 109 110 111 112 113

Trojan Part No.

Faun Part No.

REF 2033316 2031392 2031500 2033304 2111952 2117169 2033314 2077501 2031477 2033304 2116760 2033314 2031391 2031477 2100893 2031961 2031927 2031961 2031916 2077626 2031961 2031927 2031990 2100896

4190439 4190305 4190325 4190434 4198252 4198922 4198596 4195726 4190318 4190434 4198919 4198596 4190304 4190318 4195963 4190373 4190366 4190373 4198895 4198450 4190373 4190366 4198896 4198904 2031961 4190373 114 2031916 4198895

Description

Hose (To L.H. Lift Cylinders)(See Page 83A-83D) Half, Flange Washer, Lock Bolt Q Ring Hose (CD Only) Hose (GM Only)(Supersedes 2112243) Half, Flange Washer, Lock Salt o Ring Adapter 90 degrees Half, Flange Washer, Lock Bolt Hose o Ring Elbow 90 Degrees (Incl. Item 104) o Ring Adapter, Straight (Incl. Item 106) Hose o Ring Elbow 90 degrees (Incl. Item 109) Adapter, Straight Hose (Supersedes 2077626) o Ring Adapter, Straight (Incl. Item 113)

+

Revision 3 Oct. 1986, 0249A 7469A

Qty.

-

2 4 4 1 1 1

2 4 4

1

1 2 4

4 1 1 1 1

1 1 1 1 1 1

1 1

For 3 Spool Installations Only.

129

lAO.I. .

6053

130

TROJAN TRANSMISSION HYORAULIC SYSTEM

Item

Trojan Part No.

1 2 3 4 5 6 7 8 9 10 10 11 12 13 14 15 16 16 17 18 19 20 21 21 22 23 24 24 25 25 26 27 28 29 30 31 31 32 33 34 35 36 37 38 39 40 41 42 43 44

REF REF REF REF 2101560 2031391 2031475 2031391 2031491 2100614 2102221 2072631 2070814 2031391 2031483 2100926 2100604 2108656 2031929 2031940 2100605 2032003 2100607 2100606 2032014 2038901 2100613 2100610 2100611 2100609 2072631 2070816 2031393 2031521 2032015 2112244 2113966 2072633 2102165 2072633 2031530 2104967 2090376 2032007 2033082 REF REF 2033053 6950649 2049101

Faun Part No.

4196023 4190304 4190317 4190304 4195953 4196058 4149227 4195711 41~0304

4195468 4198375 4195943 4198253 4194868 4190368 4195944 4190384 4195946 4195945 4190389 4195596 4195952 4195949 4195950 4195948 4149227 4195712 4190306 41~0329

4198682 4198254 4191333 4196054 4191333 4195478 4196276 4195802 4197763 4195533 4198683 4198684 4191033

Description

Radiator (See Page 50-53) Converter Torque (See Page 154-157) Transmission Assembly (See Page 138-142) Filter Transmission (See Page 133) Plate, Filter Mounting Washer, Lock Bolt Washer Lock Bolt (Supersedes 2030807) Hose Assy. (GM) Hose Assy. (CO) o Ring Half, Flange Washer, Lock Bolt Elbow Hose Assy. (GM) Hose Assy. (CO) Elbow 90 degrees Elbow 45 degrees Hose Assy.

Elbow 90 degrees Hose Assy. (GM) Hose Assy. ( CO) Elbow Adaptor Hose Assy.(Q.1) Hose Assy.(Co) Hose Assy.(GM) Hose Assy.(Co) o Ring Half Flange Washer', Lock Bolt Elbow 90 degrees Hose Assy. (GM) Hose Assy. (CO) o Ring Manifold (CO ONLY) . o Ring (to ONLY) Bolt (Co'ONLY) Hose Elbow 90 degrees Elbow 90 degrees Coupling Gauge, Tranmission Pressure (See Page 74,75) Gauge, Transmission Temp. (See Page 74,75) 8ushing, Reducer Valve, Check Breather

Qty.

1 4 4

4 4 1 1 1 2 4

4 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 6 12 12 1 1 1 2 1 1 4 1 1 1 1

-1

1 1

.

Revlslon 3 Oct. 1986 0249A 7471A

131

TROIAN TRANSMISSION HYORAULIC SYSTEM

Item

Trojan Part No.

Faun Part No.

45 46 47 48 49 50 51 52 53 54 55 56 57 58

2032294 2114790 2033084 2106135 2031477 2036816 2031391 2031617 2109420 2109440 2032960 2031391 N/A 2031617

4198418 4198685 4195534 4198686 4190318 4195572 4190304 4190347

132

4195527 4190304 4190347

Description

Elbow 90 degrees Nipple Coupling Stabilizer Salt Washer, Flat Washer, Lock Nut Clamp (Was 2100669) Clamp (Was 2100667) Washer, Flat Washer, Lock Not Applicable Nut (N.I.)

Qty.

1

1 1 1

1 2 1 1

2 1 6 6 6

Revision 3 Oct. 1986 0249A 7471A

TROIAN

0

I

----0 ~

7-

-1

6-----~

I

5----v

I047L

TRANSMISSION HYDRAULIC OIL FILTER ASSEMBLY Item

Trojan Part No.

Faun Part No.

A 8 1 2 3' 4 5 6 7 8 9

2107737 6955910 6851334 6851331 6851492 6851335 NSS 6851326 6851328 6851325 6851960

4196548 4194827 4197213 4194209 4197215 4197214 4197210 4197211 4194208 4197278,

Revision 3 Oct. 1986 0249A 7472A

Description

Filter Assy. Oil (Incl. Items 1 thru 9) Kit, Element and Gasket (Incl. Items 2, 5, and 8) Housing Assembly Washer, Gasket 801t, Hex Spring Element (Order Item B) Valve Assy. By-pass (Incl. Item 7) o Ring o Ring Head Assembly (Incl. Item 8)

aty.

1 1 1 1 1 1

-

1 1 1 1

133

I ROd. .

/' 51

l075L

134

TROJAN TRANSMISSION CONTROLS (FOR MACHINES SIN THRU 79-1318) Item

1 2 3 4 5 6 7 8 9 10 11

12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48

49 50

Trojan Part No.

Faun Part No.

2104296 2031477 2031617 2031391 2036816 2031479 2031617 2031391 2036818 2105772 2106813 6900664 2031390 2106815 2104760 REF 2105765 2033542 2106817 2031477 2031391 2115735 2031521 2031619 2105766 2031477 2031617 2031391 2036816 REF 2104359 2031427 2031389 2077712 2031617 2031617 2031391 2077720 2033514 2031456 2031616 2031390 2079839 2033513 2031431 2031615 2031389 2104366 2048888 6950888

4196191 4190318 4190347 4190304 4195572 4190319 4190347 4190304 4195573 4196335 4196441 4198687 4190303 41~6442

4196248 4196333 4195547 4196443 4190318 4190304 4198688 4190329 4190349 4196334 4190318 4190349 4190304 4195572 4196198 4195462 4195460 4195728 4190347 4190347 4190304 4191394 4190456 4195466 4190346 4190303 4195148 4195545 4195464 4190345 4195460 4196203 4195632 4197500

Description

Support Clamp Bolt Nut Lockwasher Flatwasher Salt Nut LOCkwasher Flatwasher Base, Clamp Clamp Capscrew Lockwasher Tube Assembly (Incl. Item 15) Bearing Steering Wheel (See Page Ill) Control Lever Assembly Handle alack Assembly Salt Lockwasher Mount Weldment- Steer Valve & Trans. Control Bolt Nut Plate, Quadrant Salt Nut Lockwasher Flatwasher Cylinder, Double Acting (See Page 137) Brackets (Pair) Bolt - Bracket to Mount Block Lockwasher Bolt, Stop Nut Nut Lockwasher Rod End - Air Cylinder to Shift Lever Nut, Jam - Air Cylinder to Rod End Salt - Roo End to Shift Lever Nut Lockwasher Rod End - Cable to Shift Lever Nut, Jam Bolt Nut Lockwasher Clamp Capscrew Lockwasher

Qty. .L

2 2 2 2

2 2 2 2

1 2

4 4 1 2

-

1 2

1 2 2

1 4 4 1 2 2 2 2

1 1 4 4 2

2 1 1 1 1 1 1 1 2 2

2 2 2 2 4 4

. .

3 Oct. 1986 0249A 7473A

Rev~s~on

135

TROIAN TRANSMISSION CONTROLS (FOR MACHINES SIN T/-RU 79-1318) Item

51 52 53 54 55 56 57 58 59 60 61 62

136

Trojan Part No.

Faun Part No.

2104364 2104366 2104826 2104822 6950888 2031860 2104358 2033513 2031661 2031763 2104269 2031517

4196202 4196203 4196256 4196255 4197500 4195503 4196197 4195543 4190352 4197829 4196190 4160327

Description

CaDle, Shift Clamp Shim Capscrew Lockwasher Nut Clevis Nut, Jam Pin, Clevis Pin, Cotter Bracket - Cable Anchor At Transmission Bolt

Qty.

2 2 2 4 4 4 2 2 2 2

1 2

Revision 3 Oct. 1986 0249A 7473A

(

"

6~'0

136B

TROJAN TRANSMISSION CONTROLS (FOR MACHINES SIN 79-1116, 1119 AND 1319 AND HIGHER) Item

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 42A 43 44 45 46 47 48 49

Trojan Part No. ~lD4296

031477 ~031617 ~031391 ~036816

2031479 2031617 2031391 2036816

~105772 ~106813 ~900664 ~031390 ~106815

f2104760 REF

~600670

~033542 ~601191

2031477 2031391 4600673 2031521 2031619 N/A N/A N/A N/A N/A REF 2104359 2031427 2031389 2077712 2031617 2031617 2031391 2077720 2033514 2031456 2031616 2031390 2036815 2079839 2033513 2031431 2031615 2031389 2104366 2048888

Faun Part No.

196191 190318 190347 190304 J195572 J190319 U90347 U90304 U95572 U96335 4196441 ~198687

4190303 4196442 4196248 4195547 ~190318 ~190304

4190329 4190349

4196198 4195462 4195460 4195728 4190347 4190347 4190304 4191394 4190456 4195466 4190346 4190303 4195571 4195148 4195545 4195464 4190345 4195460 4196203 4195632

Revision 3 Oct. 1986 0195A-5729A.

Description

Support Clamp Bolt Nut Lockwasher Flatwasher Bolt Nut Lockwasher Flatwasher Base, Clamp Clamp Capscrew Lockwasher Tube Assy. (Incl. Item +5) Bearing Steering Wheel (see page 130-131 Control Lever Assy Handle Block Assembly Bolt Lockwasher Mount weldment-steer valve & Trans. Control Bolt Nut Not Applicable Not Applicable Not Applicable Not Applicable Not Applicable Cylinder Double Acting (see page 137 B Brackets (pair) Bolt, Bracket to mount block Lockwasher Bolt, Stop Nut Nut Lockwasher Rod End Air Cyl. To Shift Lever Nut Jam. Air. Cyl. To rod end Bolt Rod end to shift lever Nut Lockwasher Flat Washer Rod end, cable to shift lever Nut Bolt Nut Lockwasher Clamp Capscrew

Qty. 1

2 2 2 2 2 2 2 2

1 2 4 4

1 2

-1 2

1 2 2

1 4 4

-

-1 4 4 2 2

1 1 1 1 1 1 1 2 2 2 2

2 2 22 136C

TROIAN TRANSMISSION CONTROLS

Item

50 51 52 53 54 55 56 57 58 59 60 61 62

1360

Trojan Part No.

~950888 ~104364 ~104366

2104826 ~104822

~950888

1;)031860 lz104358 D033513 D031661 D031763

Faun Part No. ~197500

~196202

4196203 4196256 4196255 4197500 ~195503

Capscrew Lockwasher Nut

Clevis Nut Pin, Clevis Pin, Cotter 8racket cable anchor at trans.

Bolt

197829 160327

4 2 2 2 4 4 2 2 2 2 2 1

Shim

~196197

~600658

D031517

Lockwasher Cable Shift Clamp

1+195545

~190352

Qty.

Description

2

Revision 3 Oct. 1986 0204A 5729A

TROIAN 5 3

3

.~

_

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\

\

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9

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i~

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14

13

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15

l070L

AIR SHIFT (FOR MACHINES THRU SIN 79-1384) Item

1 2 3 3A 4 5 6 7 8 9 10 11

12 13 14 15 16 17

Trojan Part No.

Faun Part No.

2031985 2031996 2108406 2104360 2104789 2032007 2088819 2301387 2104362 2032007 2314401 2053376 2032031 2090376 2314403 2031431 2031615 2031389

4190378 4190381 4196609 4196199 4196253 4197763 4195786 4196770 4196201 4197763 4196820 4191058 4191159 4195802 4196821 4195464 4190345 4195460

Revision 3 Oct. 1986 0249A 7476A

Description

Adapter, Straight Elbow, 45 degrees Valve, Solenoid Vent, Breather We1dmont, Pipe Fitting Elbow 90 degrees Hose Tee, Run Cylinder, Double Acting Elbow 90 degrees Hose Bushing Reducer Regulator, Pressure Elbow 90 degrees Hose Assembly Bolt Nut Lockwasher

Qty.

1 1

2 2 1 1 1 1 1 1 1 1 1 1 1

2 2 2 137

I ROlAN 5

3~" .

.

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AIR SHIFT (FOR MACHINES SIN 79-1385 AND HIGHER) Item

1 2 3 3A 4 5 6 7 8 9 10

Trojan Part No.

Faun Part No.

2031985 2031996 2108406 2104360 2104789 2032007 2088819

4190378 4190381 4196609 4196199 4196253 4197763 4195786

2104362 4196201 2032007 4197763 2314401 4196820

Description

Qty.

1 1 2 2 1 1 1 1 1 1 1

Adapter, Straight Elbow 45 degrees Vavle, Solenoid Vent, Breather Weldment, Pipe Fitting Eloow, 90 degrees Hose Tee, Run (See Page 161) Cylinder, Double Acting Elbow, 90 degrees Hose

."

Revision 3 Oct. 1986 0249A 7475A

1378

....

w

00

-I

III I

163

128 129

6054

TROJAN TRANSMISSION ASSEMBLY

Trojan Part No.

Faun Part No.

2103361 2108408 8 6955659 1 6600609 2 REF 3 6901311 4 6903517 5 6903045 6 6901303 7 6901304 8 6901303 9 6901302 10 6901301 11 6901300 12 6901384 13 2031391 14 2031475 14A 2031479 15 REF 16 2031483 17 2031391 18 6901206 19 4602430 20 N/A N/A 21 22 2009954 2034914 23 24 6901300 25 6901299 26 6901298 27 6901305 28 6901307 29 6901306 30 6901308 31 2031393 32 2031519 33 6900825 34 6901385 35 6900811 36 6900812 37 6900826 38 2031519 39 2031393 40 2031784 41 6901329 42 6901307 43 6900826 44 6901328 45 6901305 46 6901298

4198470

Item

A

4193788 4194377 4198690 4197395 4197396 4197395 4197394 4197393 41~7392

4194972 4190304 4190317 4190319 4195468 4190304 7391591

4195442 4195556 4197392 4197391 4197390 4197397 4194375 4197398 4194376 4190306 4190328 4197300 4197445 7395069 4194318 4197301 4190328 4190306 4195498 4197411 4194375 4197301 4197410 4197397 4197390

3 Oct. 1986 0249A 7477A

Description

Transmission Assy. (Thru SIN 79-1318) Tranmission Assy. (SIN 79-1116,1119 & 1319 & UP) Gasket and Seal Kit Ring, Snap Clutch Group, Input (See Page 147) Ring, Piston Screw, Clutch Support (Supersedes 2031521) Clutch Support Ana Plug Assembly Nut Lock Nut Lock Nut Lock Bearing, Input Shaft Spacer Input Shaft Bearing Gear Reverse Shaft Gasket, Valve to Case Washer, Lock Screw, Valve to Case Screw, Valve to Case Valve Assy. Control (See Page 150-152) Screw, Valve to Case Washer o Ring Plug, Dipstick Hole Not Applicable Not Applicable Cap, Filter Pipe Filler Gear, Input Shaft (50 Teeth) Spacer Gear Shaft, Input Bearing Front Gasket Cap Input Shaft Bearing Seal, Oil Washer, Lock Capscrew Deflector Input Flange & Deflector Assy. (Include Item 33) o Ring Washer Nut Flange Capscrew Washer, Lock Pin, Cotter Cap Bearing Gasket Nut Spacer, Bearing Bearing, Front Shaft, Reverse

Qty.

1

1 1 1

-

2 8 1 1

1 1 1 1 1 1 6

4 2

6 6 6

1 1 1 1 1 1 1

1 1 1

4 4 1

1 1 1 1 4' 4 1

1 1 1 1

1 1

Rev~s~on

139

TROIAN TRANSMISSION ASSEMBLY

Item

47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 61A 61B 62 63 64 65 66 67 68 69 70 70A 71 72 73 74 75 76 77 78 79 80 81 82 83 83A 84 85 86 87 88

89 90 91 92 140

Trojan Part No.

Faun Part No.

6901299 6901301 6901302 6901303 6901304 6901303 6903045 6903517 6901311 REF 6600609 6901027 6901347 6901343 6901344 6901345 6901346 6901340 6900971 6900971 6901340 6901339 6901342 6901341 6903008 6903009 6901181 2031784 6903010 6900795

4197391 4197393 4197394 4197395 4197396 4197395 4198690 4194377 4196788 4197336 4197426 4197422 4197423 4197424 4197425 4197419 4197310 4197310 4197419 4197418 4197421 4197420 4197476 4197477 4197363 7195498 4197478 4197298

N/A N/A N/A N/A N/A

6901290 6903011 6600535 REF 6902857 6902858 6903517 6901091 6901330 6901331 6901099 6901332 REF 6901003 6901334

4197386 4197479 4193777 4197471 4197356 4197412 4197413 4197358 4197414 4197326 4197416

Qty.

Description

Spacer, Reverse Gear Spacer, Reverse Gear Bearing Rear Nut Lock Nut Lock Nut Lock Clutch Support and Plug Assembly Screw, Clutch Support (Supersedes 2031521) Ring, Piston Clutch Group Reverse (See Page 147) Ring, Disc Hub Snap Snap Ring Gear (46 Tooth) Cap Idler Shaft Bearing Shim, Bearing Cap Shim, Bearing Cap Shim, Bearing Cap Cup Bearing Cone, Bearing Cone, Bearing Cup, Bearing Spacer Bearing Ring, Snap Baffle Oil Shaft, Idler Bearing, Front Ball, Bearing Lock Pin, Cotter Gear, Idler Shaft (20 Teeth) Ring, Snap Not Applicable Not Applicable Not Applicable Not Applicable Not Applicable Cover, 1st and 2nd Clutch Gasket, 1st and 2nd Clutch Cover Ring, Disc Hub Snap Clutch Group 1st Speed (See Pages 148-149) Ring, Clutch Support Piston Spring, Piston Ring Expander Screw Clutch Support to Case (Supersedes 2031521) Clutch Support and Plug Assembly Shaft Bearing Assembly, Tapered Ring Snap Spacer Transmission Case Assembly (See Pages 144 and 145) Spacer Bearing Roller

1 1 1 1 1 1 1 8 2 1 1 1 1 AIR

AIR AIR 2 2 2 2 1 1 1 1 1 1 1 1 1

1 1 1 2 2 8 1 1 1 1 1 1 1

Revision 3 Oct. 1986 0249A 7477A

TROIAN TRANSMISSION ASSEMBLY

Item

93 94 95 96 97 98 99 100 101 102 103

104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 123A 124 125 126 127 128 129 130 131 132 133 134 135 136 137 138 139 140

Trojan Part No.

Faun Part No.

6901303 6901304 6901303 6903045 6903517 6901311 REF 2031393 2031519 6600609 6600609 REF 6901311 6903517 6903045 6901303 6901304 6901303 6901334 6901003 6901332 6901333 6903012 2032294 2049101 6901099 6901331 6901330 6901091 6903517 6902857 6902858 REF 6600535 N/A N/A 2031391 2031473 N/A N/A N/A 6901386 2064902 6901355 N/A 2064907 6901352 6600913 2031473

4197395 4197396 5297395 4198690 4194377 4190306 4190328 4193788 4193788 4194377 4198690 4197395 4197396 4197395 4197416 4197326 4197414 4197415 4197480 4198418 4191033 4197358 4197413 4197412 4197356 4197471 4193777 4190304 4190315

4197446 4195683 4194384 4195688 4197428 4196896 4190315

Revision 3 Oct. 1986 0249A 7477A

Description

Nut, Lock Nut, Lock Nut, Lock Clutch Support and Plug Assembly Screw, Clutch Support (Supersedes 2031521) Ring, Piston Clutch Group, 3rd Speed (See Pages 147) Washer, Lock Screw, Bearing Cup Ring, Snap King, Snap Clutch Group 4th Speed (See Pages 147) Ring, Piston Screw (Supersedes 2031521) Clutch Support and Plug Nut, Lock Nut, Lock Nut, Lock Bearing, Roller Spacer Spacer Gear (45 Teeth) Gear (60 Teeth) Elbow 90 degrees Breather, Air Ring, Snap Bearing Assembly, Tapered Shaft Clutch Support and Plug Screw, Clutch Support (Supersedes 2031521) Ring, Clutch Support Piston Spring Piston Ring Expander Clutch Group, 2nd Speed (See Pages 148-149) Ring, Snap Not Applicable Not Applicable Washer Bolt Not Applicable Not Applicable Not Applicable Flange Output Cup, Bearing Cone Bearing Not Applicable Shaft, Output Gear (43 Teeth) Plug, Drain Bolt

Qty.

2 1 2 1 8

2

-

5 5

1 1

-2 8

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 8

2 2

-

1 20 20

-

1 1 1 1 1 2 18 141

TROIAN TRANSMISSION ASSEMBLY

Item

141 142 143 144 145 146 147 148 149 150 151 152 153 154 154,c 1548 155 156 157 158 159 160 161 162 163 164 165 166

142

Trojan Part No.

Faun Part No.

2031391 6901295 6901076 6903013 2031481 2031391 6901074 6901294 6901353 6901355 2064902 6900997 2041397 6901358 6901359 6901360 6901356 2064411 2031393 2031519 6901002 6901003 2031783 6901004 6901293 6901292 2031473 2031391

4190304 4197389 7392256 4197481 4190321 4190304 4197354 4197388 4197383 4194384 4195683 4194336 4190871 4194385 4197430 4197431 4197429 4191189 4190306 4190328 4194974 4197326 4195497 4194337 4194374 4197387 4190315 4190304

Qty.

Description

Washer Sump, Oil Magnet, Sump Gasket Screw Washer, Lock Gasket, Oil Sump Frame Frame and Screen Assembly, Oil Sump Gear, Output Shaft (58 Teeth) Cone, Bearing Cup, Bearing Seal, Oil o Ring Bearing Cap Shim (.004") Shim (.007") Shim (.010") Bearing Cap and Oil Assembly (Include Item 152) Flange, Output Washer, Lock Screw, Bearing Cap o Ring Washer, Flange Pin, Cotter Nut, Flange Gasket, Clutch Cover Cover, Clutch Salt Washer

18 1 2 1 3 3 1 1 1 1 1 2 2 AIR AIR AIR

2 1 12 12 2 2 2 1 1 1 25 25

Revision 3 Oct. 1986 0249A 7477A

I NOlAN 6

7

~

TRANSMISSION MOUNTING Item

1 2 3 4 5 6 7 7A 8 9

Trojan Part No.

2031587 2100543 2103564 2067438 2100501 2031612 2067440 2093287 REF 2100498

Faun Part No.

4195487 4195935 4196130 4195699 4195931 4195489 4195700 4195833 4195930

Revision 3 Oct. 1986 0249A 7478A

Description

Qty.

-

Bolt, 8racket to Frame Washer, Flat Mount, Shock Nut, Lock Bracket, Right Hand 8o1t, Bracket To Transmission Nut, Lock Washer (N.I.) Transmission (See page 138-142) 8racket, Left Hand

4 4 4 4 1 S.

8 8

-

1

143

I

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.p.~.

\

2

_____ ,J.

4.

3

5

11

~~ ~

19 20 21

22

23

i I

24

TYPICAL SECTON

10 Places on contra co"er face.

6---...."

16 Places on front & regr face 01 c~

11 16 15

14 Arhr-.

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t

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1

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13 12

11

F'RONT-IN~

REAR -INSIDE

SECTION C-C

6056

TROJAN TRANSMISSION CASE ASSEMBLY

Item A 1 2 3 4 5 6 7 8 9 10 11

12 13 14 15 16 17 18 19 20 21 22 23 24 25

Trojan Faun Part No. Part No. 6903230 4198692 6901274 4197370

INss

6901276 6901275 6901068 6901068 6901277 6901061 6901289 6901062 6901287 6901062 6901061 6901066 6901288 6901065 6901286 6901281 6901279 6901283 6901284 6901282 6901278 6901280 6901285

4197372 4197371 4194346 4194346 4197373 4197450 4197385 4197351 4197383 4197351 4197350 4197353 4197384 4197353 4197382 4197377 4197375 4197379 4197380 4197378 4197374 4197376 4197381

Description Transmission Case Assembly tIncl • .items Tube, 1st Clutch Pressure Case, Transmission (Order Item A) Tube, 2nd Clutch Lube Tube, 2nd Clutch Pressure Sleeve, Tube Sleeve, Tube Tube, 2nd to First Lube Clip, Tube Rivet Washer Rivet Washer Clip, Tube Washer Rivet Clip, Oipstick Tube Tube, Reverse to Idler Tube, 4th Clutch Pressure Tube, Reverse Pressure Tube, Reverse Clutch Lube Tube, 3rd Clutch Lube Tube, Input Lube Tube, Input Pressure Tube, 3rd Clutch Pressure Tube, 2rd and 4th Lube

Qty. .L

r.nru

4.:;1)

"T

1

-1

1 10 16 1 1 1 1 1 1 1 1

1 1 1

1 1 1 1 1 1

1 1

.

. .

3 Oct. 1986 0249A 7479A

Rev~s~on

145

TROIAN

INPUT, REVERSE, 3rd & 4th CLUTCH CROUP

146

TROIAN INPUT-REVERSE 3RD - 4TH CLUTCH GROUPS (FOR GROUPS PER MACHINE; QUANTITY SHOWN IS FOR ONE) Item

1 2 3 4 5 6 7 8 9 10 11 12

13 14 15 16 17 18 19 20

Trojan Part No.

Faun Part No.

6901323 6901322 6901111 6901112 6901706 6901324 6901326 6901327 6901320 6901321 6901127 6903015 6903016 6903017 6903018 6903014 6903019 6903020 6901313 6901035 6903021 6903022 6903023

419740a 4197407 4194358 4194359 4194445 4194380 4194381 4197409 4197406 4194379 4195332 4199001 4199002 4199003 4199004 4197482 4197483 4197484 4197401 4197343 4197485 4197486 4197487

Description

Ring, Oil Saffle Disc Hub Assembly Spring, Disc Pin, Disc Spring Disc, Outer Disc, Inner Plate, End Ring, End Plate Snap Piston Ring, Outer Piston Ring, Inner Piston Snap Ring .100/.103 Snap Ring .109/.112 Snap Ring .118/.121 Snap Ring .127/.130 Washer, Bearing Cone Cup Race, Outer 8all , Outer Race Clutch Drum Assy. (Incl. Item.s 16 and 17) Cup Cone

Qty.

1 1 6 6 9

10 1 1 1 1 1

A/R AIR AIR AIR 1 1 1 1 1

1 1

1

.

. . 3 Oct. 1986 ReV1Slon 0249A 7480A

147

TROd. .

lst & 2nd CLUTCH GROUP

6058

148 t

I ROlAN FIRST AND SECOND CLUTCH GROUP (TWO GROUPS PER MACHINE; QUANTITY SHOWN IS FOR ONE) Trojan Part No. 6901106 6901105 6901111 6901112 6901705 6901816 6901109 6901110 6901103 6901104 6901102 6901101 6903033 6901099 6901098 6901095 6901035 6901094 6902978 6901097 6902168 6901351

Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22

Faun Part No. 4197359 7392248 4194358 4194359 4194444 7392431 4194357 4197360 4194354 4194355 4194353 4194352 4198693 419.1358 4194350 4197357 4197343 4194347 4197474 4194349 4197467 4197427

Qty.

Description Ring, Oil Baffle Disc Hub Assembly Spring, Disc Pin, Disc Spring Disc, Outer Disc, Inner Plate, End Ring, Snap Piston Ring, Outer Piston Ring, Inner Piston Washer, Snap Ring Washer, Spring Ring, Snap dearing, Support dall Race, Outer SaIl, Outer Race Clutch Drum Assembly (Incl. Items 16-17) Searing, Support Roller Ring, Snap Gear, Clutch Drum Hub (40 Teeth) Ring, Snap

...

1

1 8 8

9 10 2 1 1 1 1 1 1 1 1 1

1 1 1 1 1 1

.

.

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149

lAO. . . .

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~

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150

-...

TROIAN CONTROL VALVE ASSEMBLY

Item A 1 2 3 4 5 6 7 8 9

10 11 12 13 14 15 16 17 18 19 20 21

22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48

49

Trojan Part No. 6901755 2033303 6901378 6901214 6901374 2061574 6902048 6901372 6901369 6902048 2061574 6901372 2038032 2034287 2057197 6901379 2033384 6901379 2033384 6901391 2039490 6901194 N/A N/A 6901370 6901368 6901561 6901361 6901372 6902048 2061574 2033303 6901008 N/A 2040735 6901815 2039327 6901193 2039490 6901805 2039490 6901805 6901364 2035542 2031450 6901778 6901377 6901380 6901381 6901383

Faun Part No. 4197459 4190433 4197439 4197366 4197437 4191155 4194483 4194387 4197435 4194483 4191155 4194387 4195590 4190478 4195659 4197440 4195538 4197440 4195538 4195244 7392336 4197365 4197436 4197434 4197455 4197432 4194387 4194483 4191155 4190433 4197328 4194966 4197463 4195597 4197364 7192336 4197462 7392336 4197462 4197433 4195558 4190312 4197461 4197438 4197441 4197442 4197444

Revision 3 Oct. 1986 0249A 7482A

Description

Qty.

Control Valve Assy. (Incl. Items 1 thru 52)

1

o Ring

Spring, Outer Plug Spool, Shutoff Valve Ring, Snap Seal, Oil Washer, stop Valve, Inner Selector Seal, Oil Ring, Snap Washer Plug (High and Low Valve Bore) Plug Plug Pin, Regulator and Safety Valve stop Plug Pin, Regulator and Safety Valve Stop Plug Switch, Neutral Ball, Poppet Pin, Shutoff Valve Not Applicable Not Applicable Pin, Selector Valve Valve, Outer Selector Valve, Forward and Reverse'Selector Spacer, Valve Washer Seal, Oil Ring, Snap o Ring Stop, Regulator Valve Not Applicable o Ring Spool, Regulator Valve Stop, Shutoff Valve Spool Spring, Shutoff Valve Spool Ball, Poppet Spring, Poppet 8all, Poppet Spring, Poppet Plate, Control Cover Washer, Lock Screw Cover Spring, Inner Valve Seat, Valve Ball, Safety Valve Spring, Safety Valve

2 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1

1 1 1 1

1 1

1 2 2 2 1 1 1 1 1 1 1

1 1 1

1

17 17 1 1 1 1 1 151

TROIAN CONTROL VALVE ASSEMBLY

Item

50 51 52 53

152

Trojan Part No.

Faun Part No.

6901382 6901008 6901562 6901400

4197443 4197328 4197456 4194390

Description

Spacer stop, Regulator and Safety Valve Pin, Dowel (N.l.)

Valve, Clutch Cut-Out

Qty.

1

2 1 1

Revision 3 Oct. 1986 0249A 7482A

lAOd. .

22

21

2D

--

6060

154

TROIAN TORQUE CONVERTER ASSEMBLY

Trojan Part No.

Faun Part No.

2098875 4606510 8 1 6900991 2 6900993 3 6900995 4 6900971 5 2040745 6 6900998 7 6900988 8 2031393 9 2033517 10 6901387 6901003 11 12 2031783 13 6901004 14 6901002 15 6900997 16 6900996 17 6900999 17A 6901000 178 6901001 18 6900989 19 6902979 20 6900994 21 6900992 22 6900990 23 2017670 24 6901570 25 REF 26 2033384 27-3 33 6900984 34 2003450 35 6900956 36 2003450 37 2015774 38 NIA 39 2040745 40 6901045 6901046 41 42 6902979 43 6902860 44 6900970 45 6900969 46 6900968 47 6901156 48 6901035 49 6903453 50 2039290 51 6900966

4195880

Item

A

4197319 4197321 4197322 4197310 4198694 4194999 4197316 4190306 4197823 4197447 4197326 4195497 4194337 4194974 4197336 4194335 4197323 4197324 4197325 4197317 4197475 4194334 4197320 4197318 4198022 4197458 4195538 4197315 4198007 4197302 4198007 4195071 4198694 4197348 4197349 4197475 4197473 4194326 4197309 4197325 4197361 4197343 4190701 4197308

Description

Torque Converter Assembly (See Note) Gasket and Seal Kit Baffle Cup Spacer Cone Cup o Ring Stud Washer, Lock Nut Flange, Output Washer Pin, Cotter Nut o Ring Seal Cap @ Oil Seal Assembly ( Incl. Item 15) Shim .004 Shim .007 Shim .010 Shaft Output Gear putput Shaft Cone Ring Snap Tube, Oil Plug (Carr. PIN) Housing Valve Pressure Regulating (See Pages 158-159) Plug Not Applicable Cap o Ring Tube, Lube o Ring o Ring Not Applicable Cup Cover, Rear o Ring Gear, Turbine Shaft Shaft, Turbine Cone Cup Ring, Piston Plug Ball Screw, Sleeve to Housing Ring, Snap Gear, Pump Drive

Qty.

1 1

1 1 1 1 1 1 4 4 4

1 1 1 1 1 1 1

AIR AIR AIR 1 1 1 1

1 1 1

1

1 1 1 1 1 1

1 1 1

1 1 1

1 1 1 8 1 1

..

RevlSlon 3 Oct. 1986 0249A 7483A

155

TROIAN· TORQUE CONVERTER ASSEMBLY

Item

Trojan Part No.

Faun Part No.

*52 6901036 52A 6903037 53 6956034 54 55 56 57 58 59 60 61 62 63 64 65 66 66A 66B 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 156

6901034 6901043 6901041 N/A 2034663 N/A 6901041 N/A NSS 6901043 6900971 N/A 6900985 6900986 6900987 N/A 6900988 2033517 2031393 N/A N/A N/A N/A 2031499 2031392 2039343 6900960 6900959 6900961 6900958 2016376 6900965 2039312 N/A N/A 6901389 6902856 2055552 2033515 2031391 6901271 N/A N/A N/A 6900964 6900963

4197342 4197347 4197346 4190523 4197346 4197347 4197310 4194331 4197332 4194333 4197316 4197823 4190306

4198025 4190305 4198695 4197304 4197303 4197305 4194323 4195444 4194324 4190712 4197448 4197469 4195656 4190457 4190304 4194372

4197307 4197306

Description

Qty.

1 Ring, Piston 1 Expander (N.I.) Support Assy. Stator (Incl. Items 48, 52, 52A, and 54 1 (Supersedes 6901033) 1 Sleeve, Oil Oistributor 4 Screw, Lockwasher Cover, Inspection 2 Not Applicable 4 Plug, Drain Not Applicable' 1 Plate, Inspection Not Applicable Washer (Order Item 63) Screw, Lockwasher Assembly (Inc!. Item 62) 2 1 Cone Not Applicable AIR Shim - .004 AIR Shim - .007 AIR Shim - .010 Not Applicable 4 Stud 4 Nut 4 Washer, Lock Not Applicable Not Applicable Not Applicable Not Applicable 1 Bolt Washer, Lock 12 Pin, Dowel 1 Ring, Snap 1 Gear, Pump Driven 3 Bearing 3 Shaft 3 Bearing 3 Ring, Snap 3 Ring, Snap 3 Not Applicable Not Applicable Sleeve Pump 1 Gasket 1 Pump Charging 1 Nut 3 Washer, Lock 3 Stud 3 Not Applicable Not Applicable Not Applicable Washer, Inner 3 Washer, Outer 3 Revision 3 Oct. 1986 0249A 7483A

TROIAN TORQUE CONVERTER ASSEMBLY

Item

98 99 100 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 123 124 125 126 127 128 129 130 131 132 133 134 135 136 137 138 139

Trojan Part No.

6903030 6901038 6901018 6901019 2031500 2031302 6901020 6901021 6901022 6001023 6901024 6901025 6900975 6901026 6900977 6900979 6901216 6901971 690139.3 6901398 6902611 N/A 6902983 4601417 6900981 4601418 4601419 6900976 6901032 6900974 6900973 6901027 6901028 6901029 6901030 6901215 6901234 6901037 2031473 2035543 6901039 6902164 6901217

Faun Part No.

4194345 4194339 4194340 4190325 4190305 4197332 7392363 4194341 4194342 4197334 7392583 4197328 4197335 4194330 4197313 4194362 4197465 4197449 4197450 4194494 4197990 4197314 4194329 4197340 4197311 4194327 4197336 7392540 4197338 4197339 4194361 4194365 4194344 4190315 4190605 4197345 4194487 4197367

Description

Seal (Was 2039278) Baffle Bolt Plate, Lock

Bolt Washer, Lock Hub, Impeller Bearing Spacer Bolt Plate, Lock Turbine Ring, Snap o Ring Impeller to Cover

Retainer Ring, Snap o Ring - Impeller Cover Cap

Nut Washer, Belleville Plate Backing Stud Not Applicable Gear Asy Flywheel & Ring(Item 115-118)(Was 6901397) Capscrew Impeller Cover Cap, Impeller Cover Ring, Piston (Was 6900978) Expander Spring (N.I.) Bearing Cover - Impeller Pin, Oowe1 Hub, Turbine Ring, Snap Reaction Member Member Reaction Pin, Roll Ring Snap, Impeller Hub

o Ring Impeller o Ring Oil

Baffle

Bolt Washer, Lock Washer Valve, Air Breather Check (N.!.)

Bushing RedUCing (N.I.) * For Machines Equipped W/One Piece Piston Ring + For Machines Equipped W/Piston Ring & Expanded Note: When replacing converter assy., check orientation of pressure regulator valve on replacemen converter valve may have to be rotated 180 degrees to position "temp" port faCing downwards and "out" port faCing up-wards.

Qty.

1 1

8 4 32 32 1 1 1

8 4 1

1 1 1 ,1 1

24 96 1

24 1 8 1 1 1 1 2 1 1 1 1

1 1 1 1

3 3 3 1 1

Revision 3 Oct. 1986 0249A 7483A

157

TROd"

TP790

158

TROIAN PRESSURE REGULATING VALVE

Item

A 1 2 3 4 5 6 7 8 9 10 11 12 13

14 15

Trojan Part No.

Faun Part No.

6901007 6901008 2033303 6901010 6901009 2031498 2031392 2033384 NSS 6901009 2038032 NSS 2033303 6901008 6901012 6901011

4195368 4197328 4190433 4197330 4197329 7392165 4190305 4195538 4197329 4195590 4190433 419.7328 4194338 4197331

Qty.

Description

Press. Regulating Valve Assy. (Incl. Items 1-4, Piston stop Piston stop 0 Ring Pressure Spring Piston stop Roll Pin Valve To Housing Screw Valve to Housing Screw Lockwasher Pressure to Tape Pipe Plug Pressure Regulating Valve Body (Order Item A) Piston stop Roll Pin Piston Plug Regulating Valve Piston (Order Item A) Piston stop 0 Ring Piston stop Gasket Regulating Spring

1-15)

1

1 1 1 1 4 4

1

-

1 1

-

1 1 1 1

..

3 Oct. 1986 0249A 7485A

Rev~s~on

159

i

...... {]\ o

iI

1

4

55

I ROlAN BRAKE CONTROLS ANO LINES

Item

Trojan Part No.

REF REF 2091838 2092617 2104054 2104098 2031450 2031390 2032842 2031481 11 2031617 12 2031391 13 2088765 14 2032007 15 REF 16 REF 17 2032007 18 2314401 19 2031387 20 2033082 21 REF 22 REF 23 2031996 24 2032007 25 2088819 26 2090376 27 2314412 28 2038032 29 REF 30 2031989 31 2314409 32 2049697 33 2104054 34 2108030 35 2031452 36 2031616 37 2031390 38 2031988 39 2092617 40 2091838 41 2090376 42 2314404 43 2104788 44 2090051 45 2031996 46 2114369 47 2031985 48 2113491 48A 6960374 48B 6960375 1 2 3 4 5 6 7 8 9 10

Faun Part No.

4198696 4195828 4196177 4196178 4190312 4190303 4195525 4190321 4190347 4190304 4191517 4197763 4197763 4196820 4196770 4195533 4190381 4197763 4195786 4195802 4196827 4195590 4190380 4196824 4195637 4196177 4196577 4190313 4190346 4190303 4190379 4195828 4195802 4196822 4199088 4190381 4198234 4190378 4198226 4199253 4199254

Revision 3 Oct. 1986 0249A 7486A

Description

Axle Assy. Front (See Page 182-184) Air Chamber Front Axle (See Page 170-171) Elbow 90 degrees Hose Assembly Valve Quick Release (Supersedes 2090687) Elbow Bolt Washer, Lock Clip Bolt Nut Washer, Lock Hose Elbow Valve Emergency Brake Control (See Page 74,75) Switch, Low Pressure (See Page 68-70) Elbow Hose Tee Coupling Gauge Air Pressure (See Page 74-75) Switch, Clutch Cut-Out (See Page 74,75) Elbow 45 degrees Elbow 90 degrees Hose Elbow 90 degrees Hose Plug Treadle Valve Brake (See Page 164-166) Adapter, Straight Hose Elbow 90 degrees Vavle Quick Release Bracket, Mounting Bolt Nut Washer, Lock Adapter Hose Assy.

Elbow Elbow Hose Treadle Valve To Transmission Air Shift Tee Hose (Supersedes 2314401) Adapter Valve Solenoid Adapter Air Horn (Incl. Item 48A and 48B) Bell L.H. Long Sell R.H. Short

Qty.

4 4 1 1 4 4 2 2 2 2 1 1

-

1

1

1 1

1 1

1

1 1

1

1 1 1 1 1 4 4 4

2 4 4

1 1 1 1 1 1

1 1 1 1 161

TROIAN BRAKE CONTROLS AND LINES

Trojan

Item

Part No.

49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70

2031456 2031616 2031390 2104054 2031988 2049697 REF REF 2101115 2108027 2088830 2104098 2104054 2031988 2032842 2087851 2031450 2031390 2088819 2090376 2114232 2031475 2067433 2090376 2036538 2053265

71

72 73 74 75 76 77

162

Faun Part No.

4195466 4190346 4190303 4196177 4190379 4195637 4195994 4196574 4195788 4196178 4196177 4190379 4195525 4195776 4190312 4190303 4195786 4195802 4198699 4190317 4195697 4195802 4198312

N/A

2031989 4190380 REF

Description

Bolt Nut Washer, Lock Valve, Quick Release Adapter Elbow Axle, Rear (See Page 190-192) Air Chamber Assy. (See Page 170-171) Hose Tee Hose Elbow 90 degrees Valve Quick Release Adapter Clip Hose Assy.

Bolt Washer, Lock Hose Elbow Tee Assy.

Bolt Nut Elbow Elbow Reducer Not Applicable Adapter Switch, stop Light (See Page 68)

aty.

1 1 1

1 2 1

-

1 1

1 1 1

2 2 1

2 2 1

1 1 1 1 1 1 1 1

-

Revision 3 Oct. 1986 0249A 7486A

TROIAN

. r-_ ... / 'i'= 1/ ~

tlr"'-_ ...

-(

--t -

163A

II

c::I

TROIAN BRAKE CONTROLS ANO LINES (OPTIONAL TWO PEDAL SYSTEM)

Item

Trojan Part No.

Faun Part No.

Description

Valve Assy., UOUDle cneCK 1 4600364 Frame, Rear (See Page 12-13) 2 REF 3 2031484 4197679 Bolt 4 2077501 4195726 Washer, Lock 5 2031617 4190347 Nut 6 2114951 4198413 Valve, Pressure Holding 7 2031452 4190313 801t Frame, Rear (See Page 12-13) 8 REF 9 2104618 4191649 Valve Assy. L.H. Treadle 10 2090057 4195362 Valve Assy. R.H. Treadle Reservoir, L.H. Air (See Page 164-166) 11 REF Tee (See Page 164-166) 12 REF Hose 4196826 2314411 13 14 2032000 4198415 Elbow 15 2115511 4198730 Hose 16 2032000 4198415 Elbow 90 degrees 17 2045647 4198417 Cross, Pipe 18 2032011 4190387 Elbow 19 2314408 4196823 Hose 20 2053266 4191056 Bushing, Reducer 2033635 4195548 Nipple 21 22 2032294 4198418 Elbow 90 degrees 23 2031999 4190383 Adapter 24 2091307 4195816 Hose 25 2032321 4198420 Tee Hose 26 2031259 Hose 4196822 2314404 27 Adapter 4190380 2031989 28 EIQow 4196178 2104098 29 30 . 2088765 4195782 Hose 31 2314412 4196827 Hose 32 2104081 4198421 Hose 33 2031989 4190380 Adapter 34 2096644 4195853 Tee 35 2114869 4198422 Reducer 36 2101115 4195994 Hose Elbow (See Page 160-162) 37 REF Tee (See Page 160-162) 38 REF Switch, stop Light (See Page 68-70) 39 REF 40 2033384 4195538 Plug 2116056 4198424 Adapter 41 42 2314409 4196824 Hose 43 2033384 4195538 Plug 44 2038032 4195590 Plug

.. 3 Oct. 1986 Revlslon 0249A 7487A

Qty. .J.

-

1 3 3

1 2

-

1 1

-

1

1

1 1 5 1 3 2 3 1 1 2 1

1

1

1 1 1 1 1 1 1 1

1 1

1 1

1 2 3

163B

lRO. . . .

t7

164

TROIAN AIR RESERVIOR PIPING (CD) Item

Trojan Part No.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 22A 228 22C 220 22E 22F 22G 22H 22J 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41

REF REF 2034239 2031462 2031390 2031985 2032011 2988776 2090376 2067187 2034221 2033448 2032293 2064731 2059832 2031475 2067433 2082646 2032011 2070524 2032011 2109591 4603715 6960032 6960034 6960031 6955911 4603716 6954218 6954217 6960029 2032960 2031391 2031617 2032011 2314408 2032011 2054598 2117451 2031989 2054598 2032295 2064731 2069832 2031475 2067433 2033384 2082646 2096644 2112324

Faun Part No.

4190473 4198700 4190303 4190378 4190387 4095783 4195802 4195691 4190472 4195543 4190399 419.5681 4195670 4190317 4195697 4191444 4190387 4195709 4190387 4196686 4197956 4197957 4197955 4197953

4195527 4190304 4190347 4190387 4196823 4190387 4191079 4190380 4191069 4195516 4195681 4195670 4190317 4195697 4195538 4191444 4195853 4198257

Qty.

Description

Compressor, Air (Furnished w~th Govenor, Air (See Page 169) Gasket Bolt Lockwasher Adapter Elbow Hose Assembly Elbow Cross Pipe Valve, Pressure Relief Nipple Elbow Reservoir, RH . Bracket, Clamp Bp;t Nut Valve, Drain Elbow Hose Assembly Elbow Air Dryer Maintenance Kit, Thermostat Desiccant Catridge Refill Kit Maintenance Kit, Purge Valve Maintenance Kit, Check Valve Disiccant Cartride Complete Maintenance Kit, End Cover Valve, Safety Elbow, Safety Valve Bracket, Mounting Washer Lockwasher Nut Elbow Hose Assembly Elbow Valve Check Hose Assembly Adapter Valve, Check Elbow Reservoir, LH Bracket, Clamp Bolt Nut Plug Vavle, Drain Tee Hose Assembly

Eng~ne)

-

1

2 2

1 1 1 1 1 1 1 1 1

2 4 4 1 1 1

1 1

1 1

1 1

1 1 1

1 1

4 4 4 1 1 1 1 1

1 1 1 1 2 4 4 1 1 1 1

..

3 Oct. 1986 0249A 7488A

Rev~s~on

165

TROIAN' AIR RESERVIOR PIPING (CD) Item

Trojan Part No.

Faun Part No.

42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64

2314411 2032011 2031989 2084210 2314400 2090057 2031450 2031390 2031616 2090801 2084210 2031985 REF REF REF 2115672 N/A N/A N/A 2032000 2314752 2031980 2030739

4196826 4190387 4190380 4195761 4196825 4195362 4190312 4190303 4190346 4195810 4195761 4190378

166

4199156

4198415 4196832 4190380 4195453

Description

Hose Assembly Adapter Adapter Adapter Hose Assembly Vavle, Brake Treadle Bolt Lockwasher Nut Hose Assembly Adapter Adapter Tee (See Page 160-162) Coupling (See Page 160-162) Gauge, Air Pressure (See Page 74,75) Tank, Purge Not Applicable Not Applicable Not Applicable Elbow Hose Assembly Adapter Reducer

-

Qty.

1 1 1 1 1 1

3 3 3 1 1 1

-

1

1

1 1 1

Revision 3 Oct. 1986 0249A 7488A

TROd. .

"

I ......... " ..........

20 - - - - : - - - - - - - -

I~ I I

-----------Q

19

'u

1 8 - - - - - - - ,•

17--------· ~ 16

--------:-~ o~

15-------

0

14

-

-

-

-

-

-

-

-

,

e

13:-------0

12-

-

-

-

-

-

-

-

~-.---------

I

~-.~--------2

I

0-,-----3

I I I

0-'---------

I

i

~-'----5

:

~-'---6

I

e-,o----7

(@ " . . . . . JI

11--------

10----TP-4022

168

4

TROIAN AIR GOVERNOR

Item

A 8

c

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

Trojan Part No.

Faun Part No.

2046601 6952018 6952027 6952034 2031615 6952033 6952032 6952031 6952029 6952030 6954255 6952017 6954255 NSS 6952024 6952023 6952022 6952019 6953780 6952021 6952025 6952026 6952028

4195625 4194653 4197533 4197540 4190345 4197539 4197538 4197537 4197535 4197536 4197610 4197652 4197610 4197530 4197529 4197528 4197526 4197609 4197527 4197531 4197532 4197534

Description

Governor Assembly (Incl. Item 1 thru 20) Piston Assembly (Incl. Items 15, 16 & 17) Adjusting Screw &Spring Assy (Inc1 Items 2, 4-7 & 20) Cover Nut Ring, Retainer Seat, Upper Spring Spring Seat, Lower Spring Guide, Spring Plug Filter Plug .

Body (Order Item A) o Ring Spring, Valve Valve Piston o Ring Washer Spring, Exhaust Stem Stem, Exhaust Screw, Adjusting

Qty.

1

1 1 1 1 1 1 1

2 1

2 2 2

-2 1

1 1

1 1 1 1

1

..

3 Oct. 1986 0250A 7492A

Rev~s~on

169

TROd. .

c==---_

Lft

--------u:I

r-

----'VI" =---en _ _ _ __ co

-

-----

@I

co

~-----

en

-------co..= -----co..-

N=-__ ----....-

170

TROJAN AXLE AIR CHAMBER ASSEMtiLY (FOUR CHAMBERS USED PER MACHINE; QUANTITY SHOWN IF FOR ONE CHAMBER)

Item

A B C 1 lA 18 2 3 4 4A 5 6 7 8 9 10 11 12 13 14 14A 15 16 17 18 19 20 21 22

Trojan Part No.

Faun Part No.

2088705 6955593 2086133 2042420 6600630 2301769 6953008 6953004 6952992 6953009 6952999 6953012 6953011 6952994 6952996 6953010 6952995 6953003 6953006 2030820 2031372 6953005 6953007 6953717 6953002 6953001 6952998 6952997 6953200

4191513 4194807 4195768 4195617 4196868 4197569 4197567 4197560 4197570 4197563 4194698 4194697 4194691 4194693 4194696 4194692 4197566 4194695 4195456 4195459 4194394 4197568 4197608 4197565 4197564 4197562 4197561 4197589

~lon 3 Oct. 1986 . . OA 7493A

Description

Chamber Assy. Brake ~ lnC.L.1 terns L wru L.L) Kit, Service (Incl. Items 6-10, 12 &: 22) Kit, Maxi Tool Clevis (Incl. Items lA and IB) Pin, Clevis Pin, Cotter Nut, Jam Nut, Flange Cylinder Assembly Plug, Waterproof (N.I.) Capscrew Ring, Back-Up Bushing, Nylon o Ring o Ring Ring, Wiper piston Assembly Bushing, Push Rod Plate, Pressure Bolt.

Nut Clamp (Inc. Items 14 &: 14A) Diaphragm Rod, Push Retainer, Spring Spring Support, Spring Spring Lubricant TR3 (N.I.)

Qty. ..I.

1 1 1 1

1 1 1 1 3

8 1 1 1 1 1 1 1 1 1 2 1

1 1

1 1 1 1 1

171

I ROlAN 10-_ _

~

1-~-----2

9~

8

\..,_----4 r

5

0------

6~

TP796

CLUTCH CUT-OUT SWITCH Item

A 1 2 3 4 5 6 7 8 9

10 11

Trojan Part No.

Faun Part No.

2048300 6951104 6951100 6951105 6951101 6951102 6951103 6951097

4195629 4197511 4197507 4197512 4197508 4197509 4197510 4197504

NSS

6951098 4197505 6951099 4197506 2049477 4195634

Revision 3 Oct. 1986 0250A 7494A

Description

Switch, Clutch Cut-Out (Incl. Item 1 thru 10) Lever Grommet Pin Valve o Ring Nut, Cap Spring, Valve Body (Order Item A) Spring, Plunger Return Plunger Dial (N.I.)

Qty.

1 1

1 1 1 1 1 1

-

1 1 1

173

I ROd. .

N

-

174

- ~

C")

:::r .... ....

_

a..I

-

I-

TROIAN PILLOW BLOCK ASSEMBLY

Item

A 1 2 3 4 5 5A 6 6A 7 8 9 9A

10 11 12 13 14 15

Trojan Part No.

Faun Part No.

2099219 6900997 2064902 2064903 2064904 2064905 2064906 2062146 2062147 2031521 2031393 2064901 2064411 6901004 6901003 2064907 2031783 NSS 2031621 N/A 2037701

4195900 4194336 4195683 4195684 4195685 4195686 4195687 4191160 4191161 4190329 4190306 4195682 4191189 4194337 4194336 4195688 4195497 4190350 4195586

Description

Pillow Slack Assembly (Incl. Items 1 thru 15) Seal Cup, Bearing Cup, Bearing Shim Shim Shim Fitting, Relief Fitting, Grease (N.I.) Salt Washer, Lock Plate, Cover Yoke Nut Washer, Retaining (N.I.) Shaft, Drives Pin, Cotter Support AssemtiTy (~l'der Item A) Nut Not Appliqable Bolt, Pil1o~Block to Frame

Qty.

T

2 2 2 AIR AIR AIR 1 1

12 12 2 2

2 2

1 2

8

4

..

3 Oct. 1986 0250A 7495A

Rev~s~on

175

11

TP8'O

176

TROIAN BALL SLIP ASSEMBLY

Trojan Part No.

Faun Part No.

2064465 6950201 N/A 2032982 6952087 6951449 6951341 2030224 6952089 6952089 6952092 6952091 11 6951586 12 6952088 13 6952090 14 6950201 14A 2032982 15 6951588 16 6951597

4195679 4194533

Item

A 1 2 3 4 5 6 7 8 9 10 lOA

4195531 4197542 4194632 4194618 4190264 4197544 4197544 4197547 4197546 4194634 4197543 4197545 4194533 4195531 4197518 4197520

Description

Ball Slip Assy. (Incl. Items 1 thru 16) Screw, Cap Not Applicable Nut Yoke and Shaft Assembly Spring Ball, Steel Fi tting, Grease Washer, Guide Washer, Guide Slip, Yoke Ring, Retaining (N.I.) Cross and Bearing Assy. (Incl. Items 14, 14A 15 & 16) Ring, Retaining Seal, Rubber Screw, Cap (N.I.) Nut (N.I.) Seal, Grease (N.I.) Fitting, Grease (N.I.)

Qty.

1 8 8 I 8

56 I

2 2 1 I

2 2 1 8 8 8

4

•

Revision 3 Oct. 1986 0250A 7496A

177

1

7

178

6

TROJAN PROPELLER SHAFT ASSEMBLIES

Item

Trojan Part No.

Faun Part No.

Description

Qty.

FROM CONVERTER TO TRANSMISSION ( (}.1)

A 1 2 3

3A 4 5 6 7 8 9

2300160 6953595 2034377 2034375 2034376 2041569 2030225 2034378 2033517 6951148 2034372

4196762 4197592 4195553 4195551 4195552 4195614 4197650 4195554 4197823 4197515 4198702

Shaft Assembly, Propeller (Incl. Items 1 thru 9) Yoke Assembly Washer, Felt Cap Group, Dust (Incl. Items 2, 3A, and 6) Cap, Dust Tube Assembly Fi tting, Grease Washer, Metal Nut Spider & Bearing Assy. (Incl. Items 5, 7, 9) Capscrew

1 1 1 1 1 1 2 2

16 2

16

(CO)

A 1 2 3 4

5 6 7 8 9

2094131 6851677 6951982 2041506 6851678 2030225 6951981 2033517 6950172 2034372

4191574 4197222 4197525 4195612 4197223 4197650 4197524 4197823 4197494 4198702

Shaft Assy. Propeller (Incl. Items 1 thru 9) Yoke Assy.

Washer, Felt Cap Tube Assy.

Fitting, Grease Washer Metal Nut Spider & Bearing Assy. (Incl. Items 5, 7, 19) Capscrew

1 1 1 1 1 3 2

16 2

16

FROM PILLOW BLOCK TO FRONT AXLE A 1 2 3 4 5 6 7 8 9

2090602 6851852 6851857 6851855 6851853 2030225 6851856 2031373 6851854 6851858

4195805 4197247 4197247 4197250 4197248 4197650 4197251 4190298 4197249 4197253

Revision 3 Oct. 1986 0250A 7497A

Shaft Assembly, Propeller (9C)(Incl. Items 1 thru 9) Yoke Assembly, Slip Seal, Rubber Cap Tube Assembly Fitting, Grease Washer Nut Spider & Bearing Assy. (Inc. Items 5, 7, 9) Capscrew

1 1 1 1 1 3 2

16 2

16

179

TROIAN PROPELLER SHAFT ASSEMBLIES

Item

Trojan Part No.

Faun Part No.

Qty.

Description

FROM TRANSMISSION TO REAR AXLE A 1 2 3 4 5 6 7 8 9

180

2103504 6851849 2006730 2006732 6851850 2030225 6851851 2031373 6950396 6951595

4196122 4197244 4195439 4195440 4197245 4197650 4197246 4190298 4197496 4197519

Shaft Assy. Propeller (8C)(Incl. Items 1 thru 9) Yoke Assembly, Slip Seal, Felt Cap Tube Assembly Fitting, Grease Washer Nut Spider and Bearing Assembly Capscrew

1 1 1 1 1 3 2

16 2

16

Revision 3 Oct. 1986 0250A 7497A

a-

CD N

•

I

10

11

12

I

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66

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\ 11 19 18

TROJAN FRONT AXLE ASSEMBLY

Item

A A

B 1

2 3

4 5 6

7 8 9

10 11 12 13 14 15 16 17 18 19 20 21 22

23 24 25 26 27 28 29 30 31 32

Trojan Part No.

Faun Part No.

2090607 2111889 6602564 6602583 6602560 6602559 6602561 6602539 REF 6602565 6600661 6600695 REF 6602547 6602548 6600697 6600688 6602549 N/A N/A 6602550 6600690 6601349 6602551 6602552 N/A 6600600 6600662 6602566 N/A 2030814 6600830 6601135 REF

4195807 4198703 4196953 4195938 4196959 4196958 4196960 4196939

REF

6602553 34 6602554 34A 6602555 35 6600733 36 2031391 37 6600732 38 REF 39 6600783 40 2036818 41 2031768 42 2037733 43 6600591 44 6602562 45 6602556

33

4196964 4193794 4193810 4196947 4196948 4193812 4196869 4196949

4196950 4196870 4196907 4196951 4196952 4196865 4193795 4196965 4195455 4196894 4196902 4196953 4196954 4196955 4196873 4190304 4196872 4193822 4195573 4195493 4195588 4193783 4196961 4196956

Revision 3 Oct. 1986 0250A 7498A

Description

Axle Assembly, Front Axle Assembly, Front (With Optional No-Spin) Gear and Hub Assy, Internal (Incl. Items 6,7,26,28) Cone, Inner Cup, Inner Hub and Cup Assy. (Incl. Items 2 and 4) Cup, Outer Cone, Outer Hub, Internal (N.S.S.)(Order Item B) Gear, Internal Nut, Spindle o Ring, Planet Carrier Carrier Assembly, Planet (See Page 200) Washer, Thrust Shaft, Axle o Ring, Thrust Cap Washer Cap, Thrust (Incl. Item 14) Not Applicable Not Applicable Capscrew Washer Nut, Wheel Stud, Wheel Capscrew Not Applicable Plug, Filler Lock Plate, Retainer Not Applicable Capscrew Breather Plug, Filler Plate, Identification (NSS) Screw, Drive (NSS) Housing, Axle Spindle (Incl. Item 34A) Sleeve, wear (N.I.) Screw Lockwasher Cover Dust Brake, Axle (See Page 198-199) Spring, Return Washer Pin Bolt Washer Drum, Brake Seal

Qty.

1 1 2 2 2 2 2 2 2 4

2 2 2 2 2 2

18 18 54 54 8

2 2

12 24 1 1 1 2 2 4 4 4

2 4 4

48 2

2 2

183

TROIAN FRONT AXLE ASSEMBLY

Trojan Part No.

Faun Part No.

6602563 6602557 6600781 6600730 2031391 6600734 6600591 2032986 6600530 6600529 6600531 6600782 6600585 6600532 6600533 6600534 6600535 N/A 2030225 6600532 6601352 66 2084646 66A 2084647 67 REF 68 2031578 69 2031396 70 2031395 6600606 71 72 N/A 73 6600596 74 66008,28 75 REF 76 6601140 77 6601371 77A 6601370 78 6600600 79 6600609 80 6600608 81 6601353 81A 6601090 81B 2031391

4196962 4196957 4196891 4196871 4190304 4196874 4193783 4195532 4193775 4193774 4196860 4196872 4193781 4193776 4196861 4196862 4193777

Item

46 47 48 49 50 51 52 53 54 54 55 56 57 58 59 60 61 62 63 64 65

184

4197650 4193776 4196908 4195763 4195764 4195482 4195461 4190308 4196866 4193786 4195293 4195048 4196915 4196914 4196865 4193788 4193787 4196909 4196897 4190304

Qty.

Description

Catcher, Oil Stud Spacer Plate, Reinforcing Lockwasher Screw Washer Nut Camshaft, R.H. Camsha ft, L. H. Washer, Thrust Fitting, Grease

2 32 8

2 4 4

32 32 1 1 2 2 2

o Ring

Bushing Retainer Washer Ring, Snap Not Applicable Fitting, Grease Bushing Adjuster, Slack Bracket (R.H) (Incl. Item 64) 8racket (L.H) (Incl. Item 64) Chamber, Air (See Page 170-171) dolt Lockwasher Lockwasher Screw Not Applicable Washer Nut Carrier Assembly, Differential (See Page 194-196) Ring, Seal Stud Stud Plug, Dr~in Ring, Snap Washer, Retaining Shield, Slack Adjuster (NI.) Capscrew, (N.I.) Lockwasher (N.I.)

2

6 4 4

2 2 2 1 4 4 4

4

22 22 1

18 4 1 2 2 2 8 9

Revision 3 Oct. 1986 0250A 7498A

TROd. .

6062

186

TROIAN FRONT AXLE DIFFERENTIAL GROUP

Item

A

B C

Trojan

Faun

Part No.

Part No.

6602577 4196976 6602578 4196977 6601123

4196898

6602568 6602579 2031392 2031496 NSS

4196967 4196978 4190305 4195472

6

6601128 6601129

4196899 4196900

7 8 9

6601733 4196930 6601144 4193817 6955881 4197625

D 1

2 3 4

5

10

6601731

11

6601732 4196929

12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 27A 27B 28 29 30 31 32

6601730

4196927

6602570 2032202 NSS NSS N/A N/A 2067427 6600768 6600767 NSS 6601130 6600575 6600572 6602827 6600762 6602099 6602100 6600765 6600760 6600761 6600766 6600580 N/A 33 34 N/A 35 N/A 36 N/A 37 6601363 37A 6601369 38 6600774 39 6600773 40 6901178 41 6601212 42 2031398 43 6600776

4196969 4199066

4196928

4195694 4196884 4193820 4196901 4193780 4193779 4198704 4196881 4196933 4196934 4196882 4196879 4196880 4196883 4196864

4196912 4196913 4196888 4196887

4197362 4196906 4190309 4196889

Revision 3 Oct. 1986 0250A 7500A

Description

Differential & Carrier Assy. (Incl. Item 1-51A) Ring Gear & Pinion Assy. (Incl. Items 15 and 22) Case Assy. Differential (Incl. Items 4,16,51 & 51A) Body Assy. Differential (Incl. Items 5-13 and C) Lock Washer, Lock Screw, Cap Case, Flange (Order Item C) Disc, Outer Disc, Inner Spacer, Outer Washer, Thrust Kit, Pinion Gear Roller, Needle Spacer, Inner 'Spider Gear, Side Bolt Gear, Ring (Order Item B) Case, Plain Half (Order Item C) Not Applicable Not Applicable Nut Ring, Retainer Bearing Pinion (Order Item B) Carrier and Cap Assy. (Incl. Items 41 and 42) Cone Cup Kit, Spacer Shim, .004 Shim, .007 Shim, .010 o Ring Cage and Cup Assy. Pinion (Incl. Items 25 & 30) Cup Cone Seal Not Applicable Not Applicable Not Applicable Not Applicable Flange & Sleeve Assembly (Incl. Item 37A) Sleeve, Wear Washer Nut Pin, Cotter Screw, Cap Washer, Lock Cone

Qty.

1 1 1 1 2 2 2

6 4 8

4 1

216 4

1 2

12

12 1 1 1 1 1 1

AIR AIR AIR 1 1 1 1 1

1 1 1 1 1 4 4

2

187

TROIAN FRONT AXLE DIFFERENTIAL GROUP

Item

44 45 46 47 48 49 50 51 51A

188

Trojan Part No.

6600777 6601136 6600771 2031395 2034287 6600769

Faun Part No.

4196890 4196903 4196886 4190308 4190478 4196885

"N/A

6602569 4196968 6601143 4196904

Description

Cup Nut Screw, Cap Washer, Lock Plug Retainer, Oil Seal and Bearing Not Applicable Bolt Washer (N.1.)

Qty.

2 2 8 8

2 1

8

8

Revision 3 Oct. 1986 0249A 7500A

TROd. .

6089

l88B

TROIAN FRONT AXLE DIFFERENTIAL GROUP (OPTIONAL NO-SPIN) Item

A B C 1 2 3 4 5 5A 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 20A 208 21 22 23 24 25 26 27 28 29 30 30A 31 32 33 34 35 36 37 38 39 40 41 42 43

Trojan Part No.

Faun Part No.

6602751 6602578 6601123 6602579 2031392 2031496 NSS 6602569 6601143 N/A 2037682 NSS NSS N/A N/A 2067427 6600768 6600767 NSS 6601130 6600575 6600572 6602827 6600762 6602099 6602100 6600765 6600760 6600761 6600766 6600580 N/A N/A N/A N/A 6601363 6601369

4198258 4196977 4196898 4196978 4190305 4195472

660077~

6600773 6901178 6601212 2031398 6600776 6600777 6601136 6600771 2031395 2034287 6600769 N/A

4196968 4196904 4195583

4195694 4196884 4193820 4196901 4193780 4193779 4198704 4196881 4196933 4196934 4196882 4196879 4196880 4196883 4196864

4196912 4196913 4196888 4196887 4197362 4196906 4190309 4196889 4196890 4196903 4196886 4190308 4190478 4196885

. Revision 3 Oct. 1986 0250A 7501A

Description

Differential & Carrier Assy. (Incl. Items 1-44) Ring Gear and Pinion Assy. (Incl. Items 8 and 15) Case Assembly, Differential (Inc. Items 4,5,5A & 9) Lock Washer, Lock Screw, Cap Case, Flange Half (Order Item C) Bolt Washer (N.!.)

Not Applicable 801t Gear, Ring (Order Item B) Case, Plain Half (Order Item C) Not Applicable Not Applicable Nut Ring, Retainer 8earing Pinion (Order Item B) Carrier and Cap Assy. (Incl. Items 34 and 35) Cone Cup Kit, Spacer Shim, .004

Shim, .007 Shim, .010

o Ring

Cage and Cup Assy. Pinion (Incl. Items 18 & 23) Cup Cone Seal Not Applicable Not Applicable Not Applicable Not Applicable Flange & Sleeve Assy. (Incl. Item 30A) Sleeve, Wear Washer Nut Pin, Cotter Screw, Cap Washer, Lock Cone Cup Nut Screw, Cap Washer, Lock Plug Retainer, Oil Seat and Bearing Not Applicable

Qty.

1 1 1 2 2 2

-8

8 12

-

-

12 1 1

-1

1 1

AIR AIR AIR 1 1 1 1 1 1

1 1

1 1

1 4 4 2 2 2 8 8 2 1

188C

TROIAN FRONT AXLE DIFFERENTIAL GROUP (OPTIONAL NO-SPIN) Item

44

Trojan Part No.

Faun Part No.

Qty.

Description

No-Spin Assy.

REF

-

(See Page 189)

!

1880

Revision 3 Oct. 1986 0250A 7501A

TROIAN

NO SPIN ASSEMBLY, FRONT AXLE Item A 1 2 3 4 5

Trojan Part No.

Faun Part No.

2111888 6602793 6602794 6602795 6603797 6602798

4198705 4198706 4198707 4198708 4198709 4198710

Qty.

Description

1

No Spin Assembly (Incl Items 1-5) Spider, Snap Ring and center Cam Assy.

Clutch and Holdout Ring Assy.

Retainer, Spring Spring Gear, Side

1 2 2 2 2

.

Revision 3 Oct. 1986 0250A 7502A

189

..... \0

-I

o

Ii ~

4

,~ \ \

i i · ~ir" ,~,) -.~tf(~!,~} lal

~-'\

\ 28 '-------- ---

21

"

2l

66

00-

.....

11

12

Tn\

--- - ----- ------ --- ----

iill

10

"r\t&/' ~'@: @ -

25

Q

o

I

1

5

N

nn~

---

-------

-

e

ll'\\'.~\ I!

O@G-, w

If

11 18

TROIAN REAR AXLE ASSEMBLY

Item

A B

1 2 3 4 5 6 7 8 9 10 11

12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 34A 35 36 37 38 39 40 41 42 43 44 45 46

Trojan Part No.

Faun Part No.

2090606 6602564 6602538 6602560 6602559 6602561 6602539 NSS 6602565 6600661 6600695 REF 6602547 6602548 6600697 6600688 '6602549 N/A N/A 6602550 6600690 6601349 6602551 6602552 N/A 6600600 6600662 6602566 N/A 2030814 6600830 6601135 NSS NSS 6602553 6602554 6602555 6600733 2031391 6600732 REF 6600783 2036818 2031768 2037733 6600591 6602562 6602556 6602563

4195806 4196963 4196938 4196959 4196958 4196960 4196939 4196964 4193794 4193810 4196947 4196948 4193812 4196869 4196949 4196950 4196870 4196907 4196951 4196952 4196865 4193795 4196965 4195455 4196894 4196902 4196953 4196954 4196955 4196873 4190304 4196872 4193822 4195573 4195493 4195588 4193783 4196961 4196956 4196962

Revision 3 Oct. 1986 0250A 7503A

Description

Axle Assembly, Rear Gear and Hub Assembly, Internal (Inc. 6,7,26,28) Cone, Inner Cup, Inner Hub and Cup Assembly (Incl. Items 2 and 4) Cup, Outer Cone, Outer Hub, Internal Gear (Order Item B) Gear, Internal Nut, Spindle o Ring, Planet Carrier Carrier Assembly, Planet (See Page 200) Washer, Thrust Shaft, Axle o Ring, Thrust Cap Washer Cap, Thrust (Incl. Item 14) Not Applicable Not Applicable Caps crew Washer Nut, Wheel Stud, Wheel Capscrew Not Applicable Plug, Filler Lock Plate, Retainer Not Applicable Capscrew Breather Plug, Filler Plate, Identification Screw, Drive Housing, Axle Spindle (Incl. Item 34A) Sleeve, Wear (N.I.) Screw Lockwasher Cover, Dust Brake Axle (See Page 198-199) Spring, Return Washer Pin Bolt Washer Drum, Brake Seal Catcher, Oil

Qty.

1 2 2 2 2 2 2

-

2 4 2

-2 2 2 2 2

18 18 54 54 8

2 2 12 24 1 1

-

-

1 2 2 4 4 4

-2

4 4 48 48 2 2 2

191

TROIAN REAR AXLE ASSEMBLY

Item

Trojan

Faun

Part No.

Part No.

47 48 49 50 51 52 53 54 54 55 56 57 58 59 60 61 62 63 64 65 66 66A 67 68 69 70 71 72 73 74 75 76 77 77A 78 79 80 81 81A 81B

6602557 6600781 6600730 2031391 6600734 6600591 2032986 6600529 6600530 6600531 6600782 6600585 6600532 6600533 6600534 6600535 N/A 2030225 6600532 6601352 2084646 2084647 REF 2031578 2031396 2031395 6600606 N/A 6600596 6600828 REF 6601140 6601371 6601370 6600600 6600609 6600608 6601353 6601090 2031391

4196957 4196891 4196871 4190304 4196874 4193783 4195532 4193774 4193775 4196860 4196872 4193781 4193776 4196861 4196862 4193777

192

4197650 4193776 4196908 4195763 4195764 4195482 4198461 4190308 4196866 4193786 4195293 4195048 4196915 4196914 4196865 4193788 4193787 4196909 4196897 4190304

Qty.

Description

Stud Spacer plate, Reinforcing Lockwasher Screw Washer Nut Camshaft, R.H. Camsha ft , L. H. Washer, Thrust Fitting, Grease o Ring Bushing Retainer Washer Ring, Snap Not Applicable Fitting, Grease Bushing Adjuster, Slack Bracket (R.H.) (Incl. Item 64) Bracket (L.H.) (Incl. Item 64) Chamber, Air (See Page 170-171) Bolt Lockwasher Lockwasher Screw Not Applicable Washer Nut Carrier Assy. Differential (See Page 194-196) Ring, Seal Stud Stud Plug, Drain Ring, Snap Washer, Retaining Shield, Slack Adjusting Capscrew, (N.I.) Lockwasher, (N.I.)

32 8

2 4 4

32 32 1 1 2 2 2 2 6 4 4

2 2 2 1 1 4 4 4 4

22 22 1

18 4

1 2 2

2 8 8

Revision 3 Oct. 1986 0250A 7503A

lROd. .

3

'~

.

16

," r'r'

'~~

'-'~~

I

19

....I

194

6062

TROIAN REAR AXLE DIFFERENTIAL GROUP

Item

Trojan Part No.

6602567 6602571 6601123 D 6602568 1 6600568 2 2031392 3 2031496 4 NSS 5 6601128 6 6601129 7 6601733 8 6601144 9 6955881 10 6601731 11 6601732 12 6601730 13 6602570 14 2032202 15 NSS 16 NSS 17 N/A 18 N/A 19 2067427 20 6600768 21 6600767 22 NSS 23 6601130 24 6600575 25 6600572 26 6602827 27 6600762 27A 6602099 27B 6602100 28 6600765 29 6600760 30 6600761 31 6600766 32 6600580 33 N/A 34 6602572 35 2031395 36 6600771 37 6602573 38 6600774 39 6600773 40 6901178 41 6601212 42 2031398 43 6600776 44 6600777 A B C

Faun Part No.

4196966 4196970 4196898 4196967 4196863 4190305 4195472 4196899 4196900 4196930 4193817 4197625 41~6928

4196929 4196927 4196969 4199066

4195694 4196884 4193820 4196901 4196780 4193779 4198704 4196881 4196933 4196934 4196882 4193879 4196880 4196883 4196864 4196971 4190308 4196886 4196972 4196888 4196887 4197362 4196906 4190309 4196889 4196890

Revision 3 Oct. 1986 0250A 7504

Description

Differential & Carrier Assy. (Incl. Items 1-51A) Ring Gear & Pinion Assy. (Incl. Items 15 and 22) Case Assy. Differential (Incl Items 4, 16, 51 and 51A Body Assy. Differential (Incl. Items 5-13 and C) Lock Washer, Lock Screw, Cap Case, Flange Half (Order Item C) Disc, Outer Oisc, Inner Spacer, Outer Washer, Thrust Kit, Pinion Gear Roller, Needle Spacer, Gear Spider Gear, Side Bolt Gear, Ring (Order Item B) Case, Plain Half (Order Item C) Not Applicable Not Applicable Nut Ring, Retainer Bearing Pinion (Order Item B) Carrier an Cap Assy.(Incl. Iems 41 and 42) Cone Cup Kit, Spacer Shim, .004 Shim, .007 Shim, .010 o Ring Cage and Cup Assy. Pinion (Incl. Items 25 & 30) Cup Cone Seal Not Applicable Retainer, Seal and Bearing Washer, Lock Screw, Cap Flange Washer Nut Pin, Cotter Screw, Cap Washer, Lock Cone Cup

.

Qty.

1 1 1 1 2 2 2

-6 4

8 4 1 216 4 1 2 12

-

-

12 1 1

-1

1 1 1 AIR AIR AIR 1 1 1 1 1

1 8 8 1 1 1 1

4 4 2 2 195

TROIAN REAR AXLE DIFFERENTIAL GROUP

Item

45 46 47 48 49 50 51 51A

Trojan Part No.

Faun Part No.

6601136 4196903 N/A N/A N/A N/A N/A 6602569 4196968 6601143 4196904

Qty.

Description

2

Nut Not Applicable Not Applicable Not Applicable Not Applicable Not Applicable Bolt Washer (N.I.)

8 8

.

196

Revision 3 Oct. 1986 0250A 7504A

TROd. .

12

11~

10~

-m

--J----

J

8 9

-t \ \ 5-_~. "

~.......

3 -_ _

-.J

2----J

18

6063

198

TROIAN BRAKE ASSEMBLY (FOUR GROUPS USED PER MACHINE; QUANTITY SHOWN .IS FOR ONE) Item

A 1 2 3 4 4A 5 6 7 8 9 10 11

12 13 14 15 16 17 18 19

Trojan Part No.

Faun Part No.

6602574 6602576 6602085 6601359 6602348 2035425 6602349 6601361 6601360 2031371 2031391 6602347 6602056 6600539 6600745 6602575 6600612 6600746 2031393 6600743 6601355

4196973 4196975 4198259 4193857 4196936 4195557 4196937 4196911

Description

Brake Assy. (Incl. Items 1 thru 19) Spider, Brake Nut Washer, Lock Roller o Ring Pin Pin Pin Nut Washer, Lock Lining Bolt Plug Pin Bushing Screw, Set Plug Washer, Lock Pin, Anchor Brake and Shoe Lining Assy. ( Incl. Item 14)

4190297 4190304 4196935 4193873 4193778 4196877 4196974 4193790 4196878 4190306 4196876 4193854

Qty.

1 1

32 32 2 4 2 2 2 2 2 4 32 32 2 2 2 2

2 2 2

.

Revision 3 Oct. 1986 0250A 7505A

199

TROIAN 4

2

2

\

---------~ \ \

\

\

\

5

\

I /

I

I /

7---1

\ 6

6064

PLANEY CARRIER ASSEMBLY (FOUR GROUPS USED PER MACHINE; QUANTITY SHOWN IS FOR ONE) Item

Trojan Part No.

Faun Part No.

A 1 2 3 4 5 6 7

6602540 6602542 6602543 6602544 6602545 6602546 6600678 6602541

4196940 4196942 4196943 4196944 4196945 4196946 4193802 4196941

200

Description

Qty.

Carrier Assy., Planet (Incl. Items 1 thru 7) Washer, Thrust Roller, Needle

Pinion

1 6 168 3 3 3 3

Spacer Sha ft , Pinion Ball Carrier, Planet

1

Revision 3 Oct. 1986' 0250A 7506A

I ROlAN 3

2

/~

I

4

TP3173

ACCESSORY CONTROL PANEL Item

1 2 3 4 5 6 7

Trojan Part No.

Faun Part No.

2115452 2115477 2094254 2100567 2033343 2101658 2048862

4198711 4198237 4195841 4195938 4195537 4196027 4191029

Revision 3 Oct. 1986 0250A 7507A

Description

Panel, Accessory Control Switch, Toggle Switch, Wiper Clip Screw Light, Dome Bulb (N.I.)

Qty.

1 3 2 2

4 1 1

201

i I

N

o N

2

1

3

4

5

&

18

1

11

14

12 III

COLOR CODE BLACK BROWN DG DARK GREEN G GREEN l.B LIGHT BLUE LG LIGHT GREEN R RED W WHITE Y YELLOW

IRI

B

I I

,

>, 2 = =n

=:;jb-----C::J.~~IW

%'!liW'Ii!!n~fW!!'>!i!j>"I~f,i··p"'ffi;mm&

<

--'4 ~

I-L-I

1111

24

23

22

21

20

19

18

11

16

I~

TP3176

TROJAN ACCESSORY PANEL WIRING

Item

1 2 3 4 5 6 7 8 9 10 lOA lOB lOC 11 12 13 13A 14 15 15A 15B 16 17 17A 178 ·17C 18 19 20 21

22 23 24 25 26

Trojan Part No.

REF REF 2087630 REF 2101691 REF 2101692 REF REF 2052079 2046755 6950888 2031860 2101689 2101690 2107171 2046235 2068795 N/A 2109817 2068352 2079410 2042079 2046755 6950888 2031860 2087630 REF REF REF 2108804 2095269 NSS 2032813 2065405

Faun Part No.

4195772 4196034 4196034 4195643 4195626 4197500 4195503 4196032 4196033 4196491 4190974 4195703 4198713 4198712 4195743 4195643 4195626 4197500 4195503 4195773

4198714 4195847 4195521 4198715

Revision 3 Oct. 1986 0250A 7508A

Description

Motor, Rear Wiper (See Page 208-209) Motor, Front Wiper (See Page 208-209) Wire Light, Dome (See Page 201) Wire Switch, Dome Light (See Page 201) Wire (E/Rops) Switch Switch, Floodlights (See Page 201) Breaker, Circuit Screw (N. I.) Washer, Lock (N.I.) Nut (N. I.) Wire (E/Rops).

Wire Floodlight, Shell (Optional) Lamp, Floodlight (Optional) Beacon (Optional) Not Applicable Wire, Toggle Switch to 3-wire Connector (N.I.) Connector, 3-Wire (N.I.) Terminal, Knife 8reaker, Circuit Screw (N.I.) Washer, Lock (N.I.) Nut (N.I.) Wire Switch, Rear Wiper (See Page 201) Switch, Front Wiper (See Page 201) Fan, Defroster (See Page 206-207) Harness, Accessory Terminal, Knife Wire (Order Item 22) Clamp (Harness to Frame) (E/Rops) (N. I. ) Grommet (Front Shroud)(N.I.)

.

Qty.

-

1

-

1

-

1

-1 2 2 2 1

1 2 2 1 1 1 3 1

2 2 2 1

-

1 6 1 10 1

203

l055L

204

TROIAN CAB EROPS Item

A 1 lA IB lC 2 3 4 5 6 7 8 9 10 11 12 12 13 14 15 16 17 18 19 20 21 22 23 *24 *25 *26 *"-7 *28 29 30 31 32 33 34 35 35A 36 37 38 38A 39 39 40 41

Trojan Part No.

Faun Part No.

6852263 4198831 2099687 4600649 2031617 2031391 2112584 6851907 6852257 6852258 N/A 2101684 2077713 2077501 2116097 6851905 2108205 2108206 6851771 6851769 6852254 6852253 2104960 2031615 2031389 2112583 2101895 2077713 2077501 2063947 6951678 2036099 2031863 N/A 2116098 6852250 2031615 2031389 2036814 6852272 2031456 2031616 2031390 2036815 2110451 2099826 2109265 2109266 N/A N/A

4195921 4190347 4190304 4198781 4197263 4198828 4198829 4196031 4195729 4195726 4198783 4197261 4196589 4196590 4197226 4197225 4198825 4198824 4198772 4190345 4195460 4198780 4196047 4195729 4195726 4198769 4197521 4195562 4195504 4198784 4198823 4190345 4195460 4195570 4198832 4195466 4190346 4190303 4195571 4198771 4198770 4198774 4198775

Description

Cab Enclosures Assy. (Incl. Items 2-6, 10-20, 24-37 44-46, 49-60 & 64-70) ROPS Assembly Cover, Roof Nuts Lockwasher Panel Assembly - R.H. (Incl. Items 3-6) Rubber, Mounting Glass Seal Not Applicable Screw, Truss Head Nut Washer, Lock Door Assy. R.H. (Incl. Items 11-19, & 30-33) Rubber, Mounting Window with Sliding Glass R.H. Window with Sliding Glass L.H. Seal, Front Seal, Upper and Lower Hinge Seal, Hinge $crew, Pan Head Nut Washer, Lock Panel Assembly - LH (Incl. Items 3-6) Screw, Truss Head Nut Washer, Lock T-Handle Bumper Rubber Screw, Round Head Not Applicable Not Applicable Door Assy. LH (Incl. Items 11-19, 30-33) Lock, Flush Nut Washer, Lock Washer, Flat Striker Assembly Capscrew Nut (N.1.)

Washer, Lock Washer, Flat Mirror (Not as Illustrated) Mirror, Spot (N.I.) Bracket R.H. (Not as Illustrated) Bracket L.H. (Not as Illustrated) Not Applicable Not Applicable

Qty.

1 1 18 18 1

2 2 2 16 16 16 1 2 1 1

2 4 2 2 38 38 38 1

12 12 12 2 2 2 2 1 2 8 8 8 2 4 4 4 4 2 2 1 1

Revlslon 3 Oct. 1986 0250A 7509A

205

TROIAN CAB EROPS Item

Trojan Part No.

42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 +66 +67 +68 +69 +70

N/A N/A 2109039 6851910 6852202 2104431 2101684 2077713 2077501 2115032 6852255 6851912 2101684 2077713 2077501 2101684 2077501 2101684 2077501 2100656 2032550 2075186 6851911 6852256 6851210 2117824 6954749 6954748 2117879

Faun Part No.

4198773 4197266 4198830 4196213 4196031 4195729 4195726 4198782 4198826 4197268 4196031 4195729 4195726 4196031 4195726 4196031 4195726 4195954 4195519 4195144 4197267 4198827 4198787 4198785 4198834 4198833 4198786

Qty.

Description

Not Applicable Not Applicable Panel Assembly (Incl. Items 45, 46, 64) Mounting, Rubber Glass Weatherseal Screw Truss Head Nut Washer, Lock Windshield Assy. (Incl. Items 52, 53, and 65) Mounting Rubber Glass Screw, Truss Head Nut Washer, Lock Screw, Truss Head Washer, Lock Screw, Truss Head Washer, Lock Shim Bolt Nut Seal Seal Knob, Door Retainer (NI) Tube (N.I.) Spring (N.I.) Locknut (N.I.) Bumper Rubber rOoor stop) (N.I.)

1 1 1 2 12 12 12 1 1 1 6 6 6 6 6 2 2 12 .8 8 1 1 2 2 2 2 4

*For Machines Having SIN Thru 79-1341 +For Machines Having SIN 79-1342 and Higher NOTE:

205A

To convert from T-Handle to Knob Style Door Retainer, Order Kit PIN 2117881. Kit Inlcudes items 66, 70 and all necessary mounting hardware.

Revision 3 Oct. 1986 0250A 7509A

lRO.I. .

1

\

1160L

206

TROIAN WINTERIZATION KIT

Item

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 23

Trojan Part No.

REF REF 2086956 2053268 2033635 2033084 2035713 2113297 2109154 2113298 2109155 2032038 2031459 2031390 2040482 2035717 2053266 2053268 2053268 NIA 2115537 2031819 2031860 6950888 2111309 2109043 "2115504

Faun Part No.

4195770 4191057 4195548 4195534 4190611 4198718 4196674 4198719 4196675 4095512 0027544 4190303 4195603 4190612 4191056 4191057 4191057 4199154 4195501 4195503 4197500 4196738 4196669 4198720

Description

Engine Assembly (G.M.~ ~See Pages 34-36) Engine Assembly (C.D.) (See Pages 32-33) Heater Reducer Nipple, Pipe Coupling, Pipe Nipple, 90 degrees Hose Hose, Heater Return (C.D.) Hose, Heater Return Hose, Heater Feed (C.D.) Hose, Heater Feed (G.M.) Clamp Bolt - Heater to Bulkhead Lockwasher Spacer Vavle, Shut-Off Reducer (C.D.) Reducer (G.M.) Reducer Not Applicable Fan, Defrost Screw, Machine - Fan to Mount Plate Nut Lockwasher Floormat - Front F100rmat - Rear F100rmat - Rear (N.I.) (See Note) NOTE:

Qty.

-

1 2 2 2 2 1 1 1 1

4 4 4 4 2 1

1 1 1

4 4 4 1 1 1

For Machine Equipped With Option Tool Kit PIN 2114805-4197877 Only •

. .

ReVlslon 3 Oct. 1986 0250A 7510A

207

lAO.I. .

4

14

13 12

11

10

9 TP3175

208

TROIAN WINDSHEILD WIPER KIT

Trojan Part No.

Faun Part No.

2107583 2102126 6952971 6952972 2A 3 2112359 3 2089419 4 2030745 4A 2031389 5 6952962 5A 2049429 6 6850709 6850708 6A 7 6850707 8 6850706 9 6850705 10 6850704 6850703 11 12 2093617 13 2080151 14 6952973 15 2115603 15 2115611 15A 2115447 15S 2031425 15C 2031389 16 2092474 17 2109304

4196525 4198261 4197557 4197558 4197992 4198262 4195454 4195460 4197556 4195633 4197208 4197207 4197206

Item

1 1 2

41~7205

4197204 4197203 4197202 4195836 4191421 4197559 4198263 4198264 4198717 4198716 4195460 4195826 4197931

Description

Qty.

Blade (Front) Blade (Rear) (Optional) Salt Nut Arm, Wiper (Front) Arm, Wiper (Rear) Bolt Washer, Lock Nut Washer Nut Washer (N.!.)

Driver Cap, Rubber Nut Washer, Steel Washer, Fibre Spacer Kit, Adapter (Incl. Items 5, 5A & 14) Gasket Motor, Wiper Front (Incl. Items 6 thru 11) Motor, Wiper Rear (Optional) Guard, Wiper Motor (N.I.) Bolt (N.I.) Washer, Lock (N.I.) Pad, Mount Windshield Washer Kit (N.I.)

1

1

2 2 1 1 4 4

2 2 2 2 2 2 2 2 2 2 2 2 1

1 1

2 2 2 1

.

. .

3 Oct. 1986 0250A 7511A

Rev~s~on

209

TROd. .

12

1

TROd. .

!

7500-

11

4

6093

210

TROIAN DECALS AND IDENTIFICATION

Item A A 8 1 2 3 4 5 6 7 8 9 10 11 12 13

14 15 16 17 18 19 20 21 22 23 24 25 26 27

Trojan Part No. 6955972 6955973 2100725 2098179 2098181 2312871 2098185 2098201 2098202 2098203 2098204 2098205 2099914 2114608 2114600 N/A 2104153 2104154 2104155 2104152 2098831 4602136 2082776 2098183 2098182 2114730 REF N/A 2078538 2078539 2104136 2117973 2104137

Faun Part No. 4197635 4197636 4195967 4195864 4195865 4195868 4195869 4195870 4195871 4195872 4195873 4195874 4195925

4196181 4196182 4196183 4196180 4195878

4195756 4195867 4195866

4195736 4195737

Revision 3 Oct. 1986 0250A 7512A

Description Decal/Identif. Kit(CD)(Incl Item 8,11,13-19,23,24) Decal/Identif. Kit(GM)(Incl Item 8,11,13-19,23,24) Decal Kit (Incl. Items 1-10) Decal, Diesel Fuel Decal, Drain (Engine, Fuel Tank, Hyd. Tank, Radiator) Decal, Frame Warning Decal, Suspended Loads Decal, Air Reservoir Drain Decal, Hyd. Oil Level Decal, Hyd. Tank Decal, Fan Warning Decal, Air Cleaner Service Emblem, Slow Moving Vehicle Decal, Product Number (7500) Decal, TrOjan Not Applicable Decal, Engine Oil Filter (GM) Decal, Engine Oil Filter (CO) Decal, Fuel Filter (GM) Decal, Fuel Filter (CO) Decal, Transmission Filter Chart, Lubrication (Was 2104135) Tag, Safety Link Warning Decal, Oil Service (GM) Decal, Oil Service (CO) Decal, Trojan (Lift Arm) Plate, Machine Serial Number Not Applicable Tag, Engine Shut-Down (GM) Tag, Emergency Engine Shut-Down (G.M.) Safety Walk (N.!.) (Center Floorplate) Trojan Nameplate (N.!.)

Safety Walk (N.!.)(Tank Tops)

Qty.

1 1

1 1 8 2 1 1

1 1 2 1 1

2 2 1 1 2 2 1 1

1 1

1 1

-

1 1 1 1 4

211

lAOd. .

212

TROIAN .AUTOr-IATIC LUBRICATION MANIFOLD

Trojan

Faun

Description

Item

Part No.

Part No.

1 2 3 4 5 6 7 8 9 10

2103799 2031437 2031389 2032007 2084210 2032007 2109191 2103796 2031437 2031389 2032007 2084210 2032007 2109191 2103800 2031437 2031389 2032007 2090376 2032007 2031985 2109191 2103802 2031987 2090376 2032311 2033448 2109190 2109190 2084210 2038545 2090376 REF 2084210 2084210 2032311 2033448 2109190 2031987 2031463 2031390 2103798 2090376 2031985 2032007 2031985 2109191 2031437 2031389 2031985

4196137 Manifold, Front Left 4198723 Bolt 4195460 Lockwasher 4197763 Adapter 90 degrees 4195761 Adapter, Straight 4197763 Adapter, 90 degrees 4196681 Indicators 4196134 - Manifold, Front Right 4198723 Bolt 4195460 Lockwasher 4197763 Adapter, 90 degrees 4195761 Adapter, Straight 4197763 Adapter, 90 degrees 4196681 Idicator 4196138 Manifold, Lower 4198723 Bolt 4195460 Lockwasher 4197763 Adapter 90 degrees 4195802 Adapter 90 degrees 4197763 Adapter 90 degrees 4190378 Adapter, Straight 4196681 Indicator 4196139 Manifold, Primary (Incl. Item 33) 4195510 Adapter, Straight 4195802 Adapter, 90 degrees 4195518 Tee 4195543 Adapter, Straight 4196680 Indicator 4196680 . Indicators 4195761 Adapter, Straight 4195593 Adapter, Straight 4195802 Adapter, 90 degrees Indicator, Cycle Switch (NSS) (Order Item 23) 4195761 Adapter, Straight 4195761 Adapter, Straight 4195518 Tee 4195543 Adapter, Straight 4196680 Indicator 4195510 Adapter, Straight 0027545 Bolt 4190303 Lockwasher 4196136 Manifold, Upper Right 4195802 Adapter 90 degrees 4190378 Adapter, Straight 4197763 Adapter, 90 degrees 4190378 Adapter, Straight 4196681 Indicators 4198723 801t 4195460 Lockwasher 4190378 Adapter, Straight

11

12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50

Revision 3 Oct. 1986 0250A 7513A

Qty.

1

2 2 2 1

2 4 1

2 2 2 1

2 4 1

4 4 2 1 1 1

4 1 1 1 1

1 1

6 1 1 1 1

2 1 1 1 1 1

4 4 1 1

1 1

1 4 4 4 1 213

TROIAN AUTOMATIC LUBRICATION MANIFOLD

Item

51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70

214

Trojan Part No.

Faun Part No.

2103797 2031437 2031389 2031985 2032007 2031985 2109191 2090376 2031985 2103800 2031985 2031437 2031389 2109191 2031985 2084210 2031615 2031389 2031437 2111635

4196135 4198723 4195460 4190378 4197763 4190378 4196681 4195802 4190378 4196138 4190378 4198723 4195460 4196681 4190378 4195761 4190345 4195460 4198723 4196742

Description

Manifold, Upper Left Bolt Lockwasher Adapter, Straight Adapter, 90 degrees Adapter, Straight Indicators Adpater, 90 degrees Adapter, Straight Manifold, Rear Adapters, Straight Bolt Lockwasher Indicators Adapters, Straight Adapter, Straight Nut Washer Bolt Timer

Qty.

1 4 4 1 1 1 4

1 1 1 2 2 2

4 2 :l 2 2 2

1

Revision 3 Oct. 1986 0250A 7513A

TROIAN

13

IZI4L

215A

TROIAN LUBRICATOR AND AIR PIPING

Item

1 2 3 3A 4 5 6 7 8 9 10 11

12 13 14 '15 16 17 18 19 20 21 22 23 24

Trojan Part No.

Faun Part No.

2053376 2036772 2105573 2032292 2105572 2076755 2300978 2307323 2300978 2300978 2107024 2037010 2101174 2101095 2101091 2010556 2031763 2067435 2109381 2031617 2031391 203148C 2031619 2031393 2031517

4191058 4195568 4196306 4198612 4196305 4195626 4196765 4196795 4195626 4195626 4196467 4198722 4196001 4195992 4195991 4190143 4198689 4195698 4196682 4190347 4190307 4190320 4190349 4190306 41903~p

Description

Reducer pipe, Nipple (Was 2072218) Solenoid Valve Assembly (Incl. Items 4 and 5) Elbow 90 degrees (N.I.) Condenser Machine Screw Str. Adapter Hose Assembly Str. Adapter Str. Adapter Hose Assembly 90 degree Adapter Lubricator Assembly Ring' SuPpo.t Assembly Tie Roo Assembly Pin Cotter Pin Nut Bracket, Door Lock Nut Lockwasher 8o.lt

Nut Lqckwasher e'olt

Qty.

1 1 1 1 1 1 1 1 1 1 1 1 1 1

2 2 2 2 1

2 2 2 1 1 1

-

Revision 3 Oct. 1986 0250A 7516A

2158

lAOd" ~ In

M

N

~ ~-

"N-- ..,

216

TROJAN AUTOMATIC LUBRICATION SYSTEM (REAR FRAME)

Item

Trojan Part No.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

REF 2088765 2307313 2088783 2305912 2305912 2032007 2032007 2088763 REF 2031987 2307855 2075428 2300978 2300978 2304119 2304854 2306741 2105633

Faun Part No.

Description ~anifold,

4195782 4196794

4195784 4196788 4196788 4197763 4197763 4195781 4195510 4196797 4195722 4196765 4196765 4196782 4196783 4196790 4196310

Revision 3 Oct. 1986 .

0250A 7517A

Rear (See Page 213) Hose Assy. (Rear Manifold to Cradle) Hose Assy. (Rear Manifold to Cradle) Hose Assy. (Primary Manifold to Rear Manifold) Hose Assy. (Rear ~anifold to Left Steer Cyl.) Hose Assy. (Rear Manifold to Right Steer Cyl.) Adapter 90 degrees (Left Steer Cyl.) Adapter 90 degrees (Right Steer Cyl.) Hose Assy. (Lubricator Tube to Primary Manifold) Container (See Page 215) Adapter, Straight Hose Assy. (Container to Side Panel) Grommet Adapter, Straight Adapter, Straight Tee, Swivel Adapter, Straight Connector, Straight Pressure Switch

Qty.

-

1 1 1 1 1 1 1 1

-

1 1 1 1 1 1 1 1 1

217

lao.."'.

218

TROIAN AUTOMATIC LUBRICATION (FRONT FRAME)

Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43

Trojan Part No. REF 2088763 2088783 2087847 2087437 2087847 2104725 2300978 2032007 2098792 2031985 2108825 2005680 2101118 2104709 2031985 2104710 2031985 2306329 2031985 2107118 2031985 REF REF REF 2302256 2302256 2032007 2032007 2102892 2102892 2031985 2031985 2307313 2307313 2104705 2104705 2101854 2101407 2104710 2031985 2032859 2031617 2031391 210173-' 203161-' 2031391

Faun Part No.

Description Manifold, Primary (Ref. Pages 212 thru 214) 4195781 Hose Assy. (Lubricator Tube to Primary Manifold) 4195784 Hose Assy. (Primary Manifold to Rear Manifola) 4195775 Hose Assy. (Primary Manifold to Top Left Manifold) 4195771 Hose Assy. (Primary Manifold to Top Right Manifold) 4195775 Hose Assy. (Primary Manifold to Top Left Mount) 4198724 Hose Assy. (Primary Manifold to Top Hinge Pin) 4196765 Adapter, Straight 9/16 - 18 to'1/8 NPT 4197763 Adapter, 90 degrees 4195877 Tube Assembly 4190378 Adapter, Straight 7/16 - 20 to 1/8 NPT 4198725 Hose Assembly (Primary Manifold to Lower Hinge Pin) 4195430 Hose Assembly (Primary Manifold to Top Right Mount) 4195995 Hose Assembly (Primary Manifold to Lower Manifold) 4196241 Hose Assembly (Lower Manifold to Left Steering Rod) 4190378 Adapter, Straight 4196242 Hose Assy. (Lower Manifold to Right Steering Rod) 4190378 Adapter, Straight 4196789 Hose Assembly (Lower Manifold to Left Hoist Shank) 4190378 Adapter, Straight 4196479 Hose Assembly (Lower Manifold to Right Hoist at Shan~D 4190378 Adapter, Straight Manifold, Lower (See Pages 212 thru 214) Manifold, Upper Right (See Pages 212 thru 214) Manifold, Upper Left (See Pages 212 thru 214) 4196775 Hose Assy. (Top Right Manifold to Bucket Cyl. Shank) 4196775 Hose Assy. (Top Left Manifold to Bucket Cy1. Shank) 4197763 Adapter 90 degrees (Right Side) 4197763 Adapter 90 degrees (Left Side) 4196775 Hose Assy. (Upper Right Manifold to Lift Arm at Frame) 4196775 Hose Assy. (Upper Left Manifold to Lift Arm at Frame 4190378 Adapter, Straight (Right Side) 4190378 Adapter, Straight (Left Side) 4196794 Hose Assy. (upper Right Manifold to Mount) 4196794 Hose Assy. (Upper Left Manifold to Mount) 4196238 Hose Assy. (Upper Right Manifold to Mount) 4196238 Hose Assy. (Upper Left Manifold to Mount) 4196Q45 Bulkhead, 45 degrees 4196018 Bulkhead, 90 degrees 4196242 Hose Assy. (Mount to Hoist Rod End Left and Right) 4190378· Adapter, Straight 4195526 Clamp, Hose (Left and Right Side) 4190347 Nut 4190304 Washer 4196037 Bracket, Support 4190347 Nut 4190304 Washer 4196463 Tube Assy. (Left and Right Side) 2l0701~ 203161-' 4190347 Nut 2031371 4190297 Washer

Revision 3 Oct. 1986 0250A 7518A

Qty.

-1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

1 1 1

1 1

1

-

1 1 1

1 1 1

1 1 1 1 1 1

2 4 2 2 2 2 2 2 4 4 4 2 2 219

TROIAN AUTOMATIC LUBRICATION (FRONT. FRAME)

Item

44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62

220

Trojan Part No.

Faun Part No.

2101737 2101406 2104707 2108824 2112269 2031985 2107021 2031985 REF REF 2032007 2104714 2305912 2031985 2107020 2031985 2032859 2102083 2031391 2101699

4196037 4196017 4196239 4196654 4198726 4190378 4196465 4190378 4197763 4196243 4196788 4190378 4196464 4190378 4195526 4196050 4190304 4196036

Qty.

Description

Bracket, Support Bulkhead, Straight Hose Assy •.

Hose Assy.

Adapter, Lube Adapter, Straight Hose Assy. (Front Manifold to Lever at Crossmember) Adapter, Straight Manifold, Front Left (See Pages 212 thru 214) Manifold, Front Right (See Pages 212 thru 214) Ada~tent 9~ ~egrees

Hose ASsy. {Front Manifold to Bucket Cylinder Rod End Hope Assy. (Front Manifold to Link at Lever) Adapter, Straight Hose Assy. (FrQn~ Manifold to Link at Bucket) Adapter, Straight Clamp, Hose Bolt Lockwasher Guard, Hose

2 4 2 2 2 2 2 2

-

2 2 2 2 2 2 2 6 6 2

Revision 3 Oct. 1986 0250A 7518A

IRDJAN

i ,',

.... "'-..

",

"

··/'1 ~//

z'>------t.

6090

EMERGENCY STEERING HYDRAULIC SYSTEM (OPTIONAL) Item

1 2 3 4 5 6 7 8 9 9A 9B 10 11 1l.C lIE

Trojan Part No.

2053277 2032014 2092914 2032003 REF 2038541 2095720 2116044 2114715 2031529 2031393 2116095 2070816 2031515 2031393 2072633 2097577

4195648 4190389 4195830 4190384

?r-?,,:;-;

LL1QC;1-;q

12 13 14 . 211194~ 1 C;

Faun Part No.

4198372 4198063 4198373 4198065 4198376 4190306 4198729 4195712 4190328 4190306 4191333 4198060 4198067

Revision 3 Oct. 1986 0250A 7519A

Description

Bushing, Reducer Elbow, 90 degrees Hose (To Hyd. Tank) Elbow 45 degrees Pump and Motor Assy. (See Page 224-225) Elbow 90 degrees Hose Elbow 90 degrees Flow Switch Assy.

Bolt, Flow Control Switch Mounting (N.L) Washer, Lock Hose (To Pump) Half, Flange Bolt (N.L) Washer, Lock o Ring Adapter 90 degrees Hose (To Steer Valve) n Rinn

.

Qty.

1 1 1 1

-

1 1 1 1 2 2 1 4 8 8

2 1 1 1 221

lAOd. .

6 22

11

8 21

6091

222

TRDlAN EMERGENCY STEER SYSTEM WIRING (OPTIONAL) Item

1 1A IB 2 3 4 5 6 7 8 9 10 11

12 13

13A 14 15 16 17 18 18A 188 18C 19 20 21 22

Trojan Part No.

Faun Part No.

2115440 2031429 2067431 REF REF REF 2057812 REF 2113877 REF 2080406 2110132 2080406 2303284 2312679 2107201 2115448 2110139 2035671 21i0786 2050203 2031473 2031391 2031617 REF 2111417 REF 2033414

4198099 4195463 4195695

4195727 4197991 4198379 4198380 4198379 4198381 4198098 4197928 4198728 4198382 4190610 4198383 4197914 4190315 4190304 4190347 4198384 4195540

Description

Qty.

Switch, Magnetic Bolt, Switch Mounting (N.I.) Nut (N.I.) Cable, to Starting Motor (See Pages 67-70) Battery (See Pages 67-70) Caole, Ground (See Pages 67-70) Cable Cable, Jumper (See Pages 67-70) Buzzer Switch Ignition (See Pages 74-75) Wire, Ground Wire Assy.

Wire, Ground Wire, Ground Light, Indicator Bulb, Indicator Light Harness, Wire Harness, Wire Switch, Engine Oil Pressure Wire, Assy.

Relay Assy.

Bolt, Relay Mounting (N.I.) Washer, Lock (N.I.) Nut (N. I.) Switch, Flow (See Page 221) Wire Assy.

Pump and Motor Assy. (See Pages 224-225) Cable

T

2 2

-

-1 -1 -

1 1 1 1 1 1 1 1 1 1 1

2 2 2

-

1

-

2

. .

3 Oct. 1986 0250A 7520A

Rev~s~on

223

TROd. .

e

~'I f .

5

TP3202

224

TROIAN EMERGENCY STEERING PUMP AND MOTOR (OPTIONAL EQUIPMENT) Trojan Part No. A 2095622 6801017 8 1 6801013 2 6801015 3 6801014 4 2056293 5 6801016 6 6801030 7 6801031 8 2077415 9 6801035 10 6801039 NSS 11 12 6801026 13 NSS 14 6801034 15 2031391 16 2031475 17 NSS 18 6801029 19 NSS 20 6801027 21 NSS 22 NSS 23 6801025 24 6801033 25 6801028 26 2110192 26A 2031475 268 2031391 26C 2031617

Item

Faun Part No. 4197926 4198385 4198386 4198387 4198388 4198389 4198390 4198391 4198392 4198393 4198394 4198395 4198396 4198397 4190304 4190317 4198398 4198399 4198400 4198401 4198402 4198403 4190317 4190304 4190347

Description Pump and Motor Assy. (Incl. Items B & 1) Pump Assy. (Incl. Items 6-14, 17,18, 21-25) Motor Assembly Gasket Adapter t3o1t Coupling Oil Seal Ring, Retaining Ring, Retaining Bearing capscrew Housing, Mounting (Order Item A or 8) Bearing Shaft, Drive (Order Item A or B) Key Washer, Lock Bolt Shaft, Idler (Order Item A or 13) Pin, Drive Gear (Order Item A or B) Pin, Dowel Housing, Gear (Order Item A or B) Housing, Port (Order Item A or B) Ring, Retaining Caps crew Shim (N.!.)

Plate, Assy. Pump and Motor Mounting (N.I:) Bolt, Mounting (N.I.) Washer, Lock (N.I.) Nut (N.!.)

Qty. 1

1

1

1 1 4

1 1

1

2 1 4

1 4

-

1

2 2

1 4

1 1

2

4

2 1 4 4 4

..

3 Oct. 1986 0250A 7521A

Rev~s~on

225

lAO.I. .

BOLT TORQUE

Th....d Size

Hex Size Bolt I Nut

1/4-20 1/4-28

5/16-18 5/16-24 3/8-16 3/8-24 7/16-14 7/16-20 1/2-13 1/2-20 9/16-12 9/16-18 518-11 5/8-18 3/4-10 3/4-16 3/4-16 7/8-9

7/8-14 7/8-14

1-8 1 14 0

1 1/8-7 1-118-12 1-114-7 1-1/4-12 1-318-6 1-3/8-12 1-1/2-6 1-1/2-12 0

7/16 7/16 1/2 1/2 9/16 9/16 5/8 5/8 3/4 3/4 13/16 13/16 15/16 15/16 1-1/8 1-1/8

Torque (Lba. - Ft.) SAEGrade5 Diy Lubricated A B A B

6 8 14 15 24 28

40 44 60

72 88

4 5 9

10 15 18 25

28 38 45 55

96

60

120 144

75 90 130 150

208

240

I I

5 6 10 11 18 21 28 32 44 52 64 72 88 104 160 176

WHEEL MOUNTING TORQUE 1-5/16 1-5/16 .

320 352

200 220

I"

I

240 256

WHEEL MOUNTING TORQUE 1-1/2 464 290 352 1-1/2 512 320 384 1-11/16 480 640 400 1-11/16 704 440 528 1-7/8 1-7/8 2-1/16 2-1/16 2-1/4 2-1/4

896 992 1168 1344 1552 1760

560

620 730 840

970 1100

672 736 880 1008 1168 1312

3 4

7 7 12 13 18 20 28

33 40 45 55 65 100 110

I

150 160 220 240 300

330 420 460 550

630 730 820

Torque (Lbs. - Ft.) SAE Grade a Dry Lubricated B B A A

10 11 20 20 36 40 ·56 64 88 96

120 136 176 192 304 336 350 480 528 550 720 800

1024 1152 1456 1600 1904 2176 2528 2848

6 7 13 13 23 25

35 40 55 60 75 85 110 120 190 210 250 300 330

7 8 14 16 28 28 44 48 64 72 88 104 136 144 224 256

10 18 18 28 30 40 45 55 65 85 190 140 160

368 400

230 250

345

450 500 640 720 910 1000 1190 1360 1580 1780

4

5 9

I

544

340

592 768 864 1088 1200 1424 1632 1888 2128

370 480 540 680 750 890 1020 1180 1330

NOTESUse Column "A" When Hand Torque Wrench or Air Stall Wrench is Used.

Use Column "8" When Impact Wrench is Used.

Use Lubricated Column When White Lead is Used.

Use Grade 5 Torques on Ordinary Fasteners.

Use Grade 8 Torque for Propeller Shaft 801ts.

Grade 5 and Grade 8 bolts can be distinguished by the markings on their heads.

GRADE S BOLT CARBON STEEL HEAT TREATED

226

GRADE 8 BOLT ALLOY STEEL HEAT TREATEO--....z... 1

TROIAN

TROJAN STANDARD PARTS SECTION This section includes all Bolts (GRS & GRS), Nuts, Lockwashers, Flatwashers, Grease Fittings and Cotter Pins. When possible, obtain locally.

NUMERICAL INDEX Trojan Part No.

Page

2030224, 2030225

11

2030741 to 2030930 .

3

2030986 to 2031127

5

2031150 to 2031367

6

2031369 to 2031388

2

2031389 to 2031402 ....................... .

2

2031425 to 2031614 .......................................... .

4

2031615 to 2031634 ....................................................................................... .

2

2031757 to 2031797 . ....................................... .................... .

11

2032083 to 2032272 ........................................... .

7

2032328 to 2032471 .................. .

9

2032472 to 2032689............ ............................ .... ..................... .

10

...........................

2

2033247 to 2033250 ....................................................... .. .... .................... ............

11

2037563 to 2037752 ........................................................ ........ ..................... ..... .

8

2032957 to 2032971 ...................................................

........

..

(1)

TRDlAN·

FINISHED HEX NUTS COARSE THREADS (SAE Standards)

FINE THREADS (SAE Standards) Trojan Part No.

2031369 2031370 2031371 2031372 2031373 2031374 2031375 2031376 2031377 2031378 2031379 2031380 2031381 2031382 2031383 2031384 2031385 2031386 2031387 2031388

............................... ............................... ............................... ............................... ............................... ............................... ............................... ................................ ............................... ................................ ............................... ............................... ............................... ...............................

............................... ................................ ............................... ............................... ................................ ................................

Thread Size

Trojan Part No.

W'-28 K,'-24 3h"·24 J{,"·20 Vz"-20 Y,6" -18

2031615 2031616 2031617 2031618 2031619 2031620 2031621 2031622 2031623 2031624 2031625 2031626 2031627 2031628 2031629 2031630 2031631 2031632 2031633 2031634

o/a"-18 3,4"·16 Ys"-14 1"·14 1Va"· 12 1V4"·12 1%"-12

1Vz"-12

13,4"- 8 2'"- 8 2W'· 8 2Vz"- 8 23,4"- 8 3"· 8

Thread Size

.............................

W'-20

............................... ..................... ..................... ........................... ........................... ............................. ......................... ................. , .. .... , .. ................ .......... ............................... ............................... .. ............................. ............................. .................... .. ....... ............................. ............................... ...............................

K{-18

,

,

...............................

.............................

%"-16 ?{," -14

Vz"-13 Y,;' -12

o/a" -11 3,4"-10 Ys". 9 1"- 8 1Va"· 7 1W'- 7 1%"- 6 1Vz"- 6 13,4"- 5

2"·4Vz 2Y4"-4Vz 2Vz"-4 23~"-4

3"·4

WASHERS SPRING LOCKWASHERS (SAE Medium) Trojan Part No.

2031389 2031390 2031391 2031392 2031393 2031394 2031395 2031396 2031397 2031398 2031399 2031400 2031401 2031402

(2)

............................... ............................... ..............................

•• 0 . . . . . . . . . . . . . . . •• •••• •••••••

............................... ............................... ............................... .............................. ................................. ............................... ............................... ............................... ............................... ..............................

FLAT WASHERS (SAE Standards)

Nominal Size

Trojan Part No.

lA" K6" %" J{," Vz"

2032957 2032958 2032959 2032960 2032961 2032962 2032963 2032964 2032965 2032966 2032967 2032968 2032969 2032970 2032971

Y,6"

o/a" 3,4" Ys" 11Va"

1W·

1%"

1Vz"

Nominal Size

TROIAN

FINISHED HEXAGON BOLTS, FINE THREADS SAE GRADE 5 STEEL Part Nos. 2030741 thru 2030930 Thread Hex. Lgt. Vz" %" 3~"

v.. ..

1" 1Va" lW'

1%" 1Vz" 1~"

2" 2W' 2Vz" 23~"

-3" 3W' 3~" 33~"

4" 4Vz"

-5" 5Vz"

6"

1/4"-28 7/16"

5/16"-24 1/2"

3/8"-24 9/16"

20307~2030764

2030787 2030788 2030789 2030790 2030791 2030792 2030793 2030794 2030795 2030796 2030797 2030798 2030799 2030800 203080l 2030802 2030803 2030804 2030805 2030806 2030807 2030808 2030S09

7/16"-20 5/8"

1/2"-20 3/4"

9/16"-lS 13/16"

5/S"-18 15/16'·

3/4"-16 l-l/S"

7/S"014 1-5/16"

1" -14 1-1/2"

2030907 203090S 2030909 2030910 2030911 2030912 2030913 2030914 2030915 2030916 2030917 2030918 2030919

2030920 2030921 2030922 2030923 2030924 2030925 2030926 2030927 2030928 2030929 2030930

Trojan Part Numbers

2030742 2030743 2030744 2030745 2030746 2030747 2030748 2030749 2030750 2030751 2030752 2030753 2030754 2030755 2030756 2030757 2030758 2030759 2030760 2030761 2030762 2030763

2030765 2030766 2030767 2030768 2030769 2030nO 2030nl

2030772 2030773 2030n4 2030n5 2030n6 2030m 2030778 2030779 2030780 2030781 2030782 2030783 2030784 2030785 2030786

2030810 2030811 2030812 2030813 2030814 2030815 2030816 2030817 2030818 2030819 2030820 2030821 2030822 2030823 2030824 2030825 2030826 2030827 2030828 2030829 2030830

2030831 2030832 2030833 2030834

2030835 2030836 2030837 2030838 2030839 2030840 2030841 2030842 2030843 2030844 2030845 2030846 2030847 2030848 2030849 2030850 2030851

2030852 2030871 2030853 2030872 2030854 2030873 2030890 2030855 2030874 . 2030891 2030856 2030875 2030892 2030857 2030876 2030893 2030858 ·20308n 2030894 2030859 203087S 2030895 2030860 2030879 2030896 2030861 2030880 2030897 2030862 2030881 2030898 2030863 2030882 2030899 2030864 2030883 2030900 2030865 2030884 2030901 2030866 2030885 2030902 2030867 2030886 2030903 2030868 20308S7 2030904 2030869 2030888 2030905 2030870 2030889 2030906

(3)

TROIAN

FINISHED HEXAGON BOLTS, COARSE THREADS SAE GRADE 5 STEEL Part Nos. 2031425 thru 2031614 Thread Hex. Lgt.

VI" o/a"

1/4"·20 7116"

3/8"·16 9/16"

7/16"·14 5/8"

1/2"·13 9/16"·12 5/8"·11 3/4" 13/16" 15/16" Trojan Part Numbers

3/4"·10

7/8" -9 1·5/16"

1" -8

1·1/2"

2031448 2031471 2031449 2031472 3~" 203=-=-14=5::.0--=2=-=03=-=,"""47=3:--2=0=3::-:,4=94-=--""='20=3:-:-,5=,-::'5---------------"Va" 2031451 2031474 203'1495 2031516 1" 2031452 2031475 2031496 2031517 2031536 2031555 1Va" 2031453 2031476 2031497 2031518 2031537 2031556 lV4" 2031454 2031477 2031498 2031519 2031538 2031557 2031574 1~" 2031455 2031478 2031499 2031520 2031539 2031558 2031575 1VI" 203""=,-7.

45;':::6=--2=0"'"'3-::-:14=79=---:-20=-=3='5=0=0--=2=03='-=52='-=20=3-=-"'5""40=--""='20=3:-:-'5'""'5=9--=2=0=31-=57=6:--=20=3:05=9:-'-""20""3"16::;;;0>7"4 13~" 2031457-Z031480 20315=01=--=2031522 2031541-Z031560-Z031577 2031592 2031605 ' 2" 2031458::-""='20=3:-:-'4=8:-:-1--=2:-:'03:i:-::-=50=2=--2=0=3-=-"15=23=----20=3:-:-,5""'4=2--=2=0=31""56=,=--=20=3=,5=78=----2=03:-:-,=59=3---::2:;;::;:0"'31"60;;-;;-6 2~" 2031459 2031482 2031503 2031524 2031543 2031562 203~,~57~9---::2~0~31""5~94.-=20=3~16=07~ ' 2VI" 2031460 2031483 2031504 2031525 2031544 2031563 2031580 2031595 2031608 23~" 2031461 2031484 2031505 2031526 2031545 2031564 2031581 2031596 2031609 3" 2031462 2031485 2031506 2031527 2031546 2031565 2031582 2031597 2031610 3~" 2031463 203148:=:,6,----:2:-:.03150~7.-=20:-:.3-=-"15.-:28=--""='2"'0-:1=35;.,4,.:.7--=2=-=03=-=,-=56.;.::6:-=20~3-=-"15·~83=---:::-:-2031598 2031611 3~" 2031464 2031487 2031508 2031529 2031548 20315:-:::67::-=20:-:3:-:-;15~8=4-=2=03='-7.59=9~2=0=3:_::16;;-;'2.33~" 2031465 2031488 2031509 2031530 2031549 2031568 2031585 2031600 2031613 4" 2031466 2031489 2031510 2031531 2031550 2031569 2031586 2031601 2031614 4VI" 2031467 2031490 2031511 2031532 2031551 2031570 2031587 2031602 5" 2031468 2031491 2031512 2031533 2031552 2031571 2031588 2031603 5VI" 2031446---Z031469 2031492 2031513 2031534 2031553 2031572 2031589 --6"--i031447---r0314;O-2031493 2031514 2031535 2031554 2031573 203='=59=0~------

(4)

2031425 2031426 2031427 2031428 2031429 2031430 2031431 2031432 2031433 2031434 2031435 2031436 2031437 2031438 2031439 2031440 2031441 2031442 2031443 2031444 2031445

5/16"·18 1/2"

TROIAN

SEMIFINISHED HEXAGON BOLTS, FINE THREADS SAE GRAD-E 5 STEEL Part Nos. 2030986 thru 2031127 Thread 3/8"·24 7/16"·20 1/2"·20 9/16"-18 5/8"·18 3/4"·16 7/8"·14 1"·14 ---:H-:-e-x.--9/f6" 5/8-;---3/4" f3/16-"-15716"-1-=-08"-1·5/16-"-1·1/2" Lgt. Trojan Part Numbers - 4 V:-'--::l, , : - - - - - - - - i0311 09 ---5" 203TITO SVl" 20'31088 203TITl 6;."... .. - 2031089-io3TiT2 6Vl" 2030986 2030996 2031000 2031022 2031044 2031066 2031090 203nT37" 2030987 2030997 2031001 2031023 2031045 2031067 i03109i-Z03Tf14 7Vl" 2030988 2031002 2031024 2031046 2031068 203f092-203fffS 8" 2030989 2030998 2031003 2031025 2031047 i031 069 2031093-2031 ffEr 8Vl" 2031004 2031 026-io311l"4S-t03 1070-2031 094-203 fm 2030990 9" 2031005 2031 027 2031049 2031 0-'-1-t031 095 2031118 2030991 2030999 9Vz" 2031006 2031028 t03105'0-t031072 --2030992 --10'-=.. ---=:~=-----2'03T007-2031 029-2031 051--m31 073-2031 096-203f1192030993 10Vl" 2031008 203T03C)2i)3 fo5'f2031 074 11" 2031009 2031031 2031053 2031015'-2031097-2031120 2030994 11 W' 203101"0-2031032-2031054-2031076 --12" 2030995 2031011 2031033 2031055~1077 2031098 2031121 13" 2031012-2031 034-2O'310S6-t03 1078-2031 099-203 f1n14" 2031(n-3----zD3lo35-t031 057 --2031079 2031100 20311Zr 15" 20'31014 2031036 203fos8-t031080-2031101-2031124 16" 2031015 2031037 2031059 203-10S1-t03-1102--W3Tf25--17" 2031016 2031038 2031060 2031082-i031103-203f12618" 2031017 2031039 2031061 20310S32'031T04 2031127 19" 2031018 203f040--m-3fo6Z-uf31084-2031105 20" 2031019 2031041 2031063 2031()85-2031106'---22" 2031020 2031042 2031064 203-1086-2031T07 -24" 2031021 2031043 203T065-i03T0872ci3f1-08~---

(5)

TROIAN

REGULAR HEXAGON BOLTS, FINE THREADS SAE GRADE 5 STEEL Part Nos. 2031150 thru 2031367 ;

,I

Thread Hex. Lgt.

4" 4Vl" 5" 5Vl" 6" 6Vl" 7"

2"-8 1-1/8"-12 1-1/4"-12 1-3/8"-12 1-1/2"-12 1-5/8"-8 1-3/4"-8 1-7/8"-8 1-7/8" 2=1716" 2-f14"-2=-71f6'-' -2:57gn--2~(3/r6'-'-3-"1-fl/16" Trojan Part Numbers

2031150 2031151 2031152 2031153 2031154

2031167 2031168 2031169 2031170 2031171

2031155

2031172

2031156

2031173

7Vz"

--8" 8Y%" --9" 9Vl" 10" 11" 12" 13" 14" 15" 16" 17" 18" 19" 20" 21" --22" -23" 24"

25" 26" -272829" --30-

_ (6)

.

2031157

2031174

2031158 2031159 2031160 2031161 2031162 2031163 2031164 2031165 2031166

2031175 2031176 2031177 2031178 2031179 2031180 2031181 2031182

2031183 2031184 2031185 2031186 2031187 2031188 2031189 2031190 2031191 2031192 2031193 2031194 2031195 2031196 2031197 2031198 2031199 2031200 2031201 2031202 2031203 2031204 2031205 2031206

2031207 2031208 2031209 2031210 2031211 2031212 2031213 2031214 2031215

2031216 2031217 2031218 2031219 2031220 2031221 2031222 2031223 2031224 2031225 2031226 2031227 2031228 2031229 2031230 2031231 2031232 2031233 2031234 2031235 2031236 2031237 2031238 2031239 2031240 2031241 2031242 2031243 2031244 2031245 2031246 2031247 2031248

2031249 2031250 2031251 2031282 2031252 2031283 2031253 2031284 2031313 2031254 2031285 2031314 2031255 2031286 2031315 2031256 2031287 2031316 2031342 2031257 2031288 2031317 2031343 2031258 2031289 2031318 2031344 2031259 2031290 2031319 20313452031260 2031291 2031320 20313462031261 2031292 2031321 2031347 2031262 2031293 2031322 2031348 2031263 2031294 2031323 2031349 2031264 2031295 2031324 2031350 2031265 2031296 2031325 20313-5;2031266 2031297 2031326 20313522031267 2031298 2031327 20313532031268 2031299 2031328 2031354 2031269 2031300 203-132920313552031270 2031301 2031330 2031356 2031271 2031302 2031331 2031357 2031272 2031303 20313-32 2031358 2031273 2031304 2031333 2031359 2031274 203130S203f334-20"3f3602031275 2031306 203133~O31361-.----2031276 2031307 2031336 2031362 2031277----zD311308 203f337 2031363 - ----2031278 2031309 2031338 2031364 20312n--Z03113ro-2031339203f3652031280 2031311 2031340 2031366 2031281 2031312 2031341 2031367-

TROIAN

FINISHED HEXAGON BOLTS, FINE THREADS SAE GRADE 8 STEEL Part Nos. Thread Hex. ~gt.

Vz" o/a" 3,4"

Va" 1" 1Va" l1A" 10/'a" lVz" 13,4"

2" 21,4'·

2Vz" 23,4" --3" 31A" 3Vz" 33,4" 4" 4Vz" 5" 5Vz" 6"

1/4"_28 7116"

5/16"-24 172"

3/8"-24 9/16"

7/16"-20 5/8"

2032083 thru 2032272 1/2"-20 3/4"

9/16"-18 13/16"

5/8"-18 15/16"

3/4"-16 1-1/8"

2032213 2032214 2032215 2032216 2032217 2032218 2032219 2032220 2032221 2032222 2032223 2032224 2032225 2032226 2032227 2032228 2032229 2032230 2032231

2032232 2032233 2032234 2032235 2032236 2032237 2032238 2032239 2032240 2032241 2032242 2032243 2032244 2032245 2032246 2032247 2032248

718"-14

1-5/16"

1" -14 1-1/2"

Trojan Part Numbers

2032083 20321~032129 2032084 2032107 2032130 2032085---2032108-2032131 2032086-20321092032132

2032152 2032173 20321532032174 203208"720321~2032133 2032154 2032175 2032088 2032111 2032134 2032155 2032176 2032089 2032112 2032135 2032156 2032177 2032090 2032113 2032136 2032157 2032178 203-20912032114-203213'-203215"82032179 2032()~2032115 2032138 2032159 2032180 2032093 2032116 2032139 2032160 2032181 2032094 2032117 2032140 2032161 2032182 203"2095- 20321 f8-2032141-2032162 2032183 2032096-20321T9-2032142 2032163 2032184 2032097-2032tio-2032143 2032164 2032185 203209-8-20321'21 2032144 2032165 2032186 2032099 2032122 2032145 2032166 2032187 2032100---20321~ 2032146 2032167 2032188 2032101 2032124 2032147 2032168 2032189 2032102 203212520321482032169 2032190 203-21032032126 2032149 2032170 2032191 20321 ~20321272032150 2032171 2032192 2032105 2032128 2032151 2032172 2032193

2032194 2032195 2032196 2032197 2032198 2032199 2032200 2032201 2032202 2032203 2032204 2032205 2032206 2032207 2032208 2032209 2032210 2032211 2032212

2032249 2032250 2032251 2032252 2032253 2032254 2032255 2032256 2032257 2032258 2032259 2032260 2032261

2032262 2032263 2032264 2032265

2032266 2032267 2032268 2032269 2032270 2032271 2032272

(7)

TROIAN

FINISHED HEXAGON BOLTS, COARSE THREADS SAE GRADE 8 STEEL Part Nos. 2037563 thru 2037752 Thread Hex. Lgt.

1/4"-205/16"-18 7/16" 1/~"

3/8"-167/16"-14 9/16" 5/8"

1/2"-139/16"-12 3/4" 13/16" Trojan Part Numbers

5/8"-11 15/16"

3/4"-10 1-1/8"

7/8"09 1-5116"

1"08 1_1/2"

Vz" 2037563 2037586 2037609 o/a" 2037564 2037587 2037610 3/4" 2037565 2037588 2037611 2037632 2037653 1Va" 2037566 2037589 2037612 2037633 2037654 I" 2037567 2037590 2037613 2037634 2037655 2037674 2037693 1Va" 2037568 2037591 2037614 2037635 2037656 2037675 2037694 1W' 2037569 2037592 2037615 2037636 2037657 203.7676 203=76=9=5--=2=03=7=71;-:;;2----13;8" 2037570 2037593 2037616 2037637 2037658 2037677 2037696 2037713 1Vz" 2037571 2037594 2037617 2037638 2037659 2037678 2037697 2037714 2037729 2037742 134" 2037572 2037595 2037618 2037639 2037660 2037679 2037698 2037715 2037730 2037743 2" 2037573 2037596 2037619 2037640 2037661 2037680 2037699 2037716 2037731 2037744 ----:2°;'A7"':4"=--2=0=37S74 203759'-20376202037641 2037662 2037681 1037700 2037717 2037732 2037745 2Vz" 2037575 2037598 2037621 2037642 2037663 2037682 2037701 2037718 2037733 2037746 2314" 2037576--r03759""92037622 2037643 2037664 2037683 2037702 2037719 2037734 2037747 --"':"";3" 20375f1 2037600 2037623 2037644 203766S--z037684 2037703 2037720 2037735 2037748 3V4" 2037578--2037601 2037624 2037645 2037666 2037685-7.037704 2037721 2037736 2037749 --:03V2" i037579--Z0376022037625 2037646 20176672037686 2037705 2037722 2037737 2037750 33,4" 203-'-S8()20376032037626 2037647 2037668 2037687 2037706 2037723 2037738 2037751 4" 2037581--:2103-7604-2037627--z037648 2037669 2037688 2037707 2037724 2037739 2037752 --4V2"-- 2037582 - 2037605-2037628-20376492037670-2037689-20377082037725 2037740 5~2037583-i0376b6 2037629 2037650 2037671 2037690 2037709 2037726 2037741 51/2"-2037584 - 203"-607-2037630 2037651 2037672 2037691 2037710 2037727 ----=--'6" - 2037585 - 203i6(fS-2037631-Z037652--icf37673 2037692 2037711 20377=2S:--------

(8)

TROIAN

SEMIFINISHED HEXAGON BOLTS, FINE THREADS SAE GRADE 8 STEEL Part Nos. 2032328 thru 2032471 Thread Hex.

3/S"-24 9/16"

7116" -20 5/8"

1/2" -20 3/4"

Lgt.

9/16" -IS 13/16"

5/S" -IS 15/16"

3/4"-16 1-1/8"

7/8"-14 1-5/16

1"-14 1-1/2"

Trojan Part Numbers

--4~~l"~--------------------~~~~-=~---------------20324~

--5"

203-2454 20324~2032455

5W'

.---6" 6Vl" 2032328 7" 2032329 7Vl" 2032330 -~S"~-:2::-:-:032331 8Vl" 2032332 ~.

2032333

2032433-20324562032340 2032341

2032344 2032345

2032366 2032388 2032410 203243~2032457' 20323~67:-...;2~03~2~38~9__2~0~3~2~4~11~-=20;;.;;3;;;.24.;.;;3,;.-5--;2~03;;.;;2;...;.;45~8

20323~46~2~032368

2032390 2032412 2032436 2032459 2032369 2032391 2032413 2032437 2032460 2032370 2032392 20324~032438~324612032343 203~49 2032371 2032393 2032415 2032439~032462---::9::-:-Vl~"--=2032334 2032350 2032372 2032394 2032416 --;1~0':-'---:;2~03:-:'23":'3=-=5:----------=2032351 2032373 2032395 2032417 2032440 203246310Vl" 2032336 2032352 2032374 2032396 2032418 II" 2032337 2032353 2032375 2032397 2032419 2032441 2032464 l1Vl" 2032338 2032354 2032376 2032398 2032420 12" 2032339 2032355 2032377 2032399 2032421 2032442 203246S; --;1=3""'--"':":'-~------:2=-=0';:';:323~56 203237S 2032400 2032422 2032443---203246614" 2032357=--"""'20=3=23=7-=-9--=2=03c-=2'""'"'4O"";'1-=20=""32=-"4=23---=-2032444 203246715" 2032358 2032380 2032402 2032424 2032445 2032468 16" 2032359 2032381 2032403 2032425 2032446 2032469 17" 2032360 2032382 2032404 2032426 2032447 2032470 IS" 2032361 2032383 2032405 2032427 2032448 203~ 19" 2032362 2032384 2032406 2032428 2032449 20" 2032363 2032385 2032407~'';;2~03:;27.42;:'9---:2~0';';32~45';;'0;------22" 2032364 2032386 2032408 2032430 2032451 24" 2032365 2032387 2032409 2032431 203245';;-2- - 2032342

2032347 2032348

(9)

TROIAN,

REGULAR HEXAGON BOLTS, FINE THREADS SAE GRADE 8 STEEL Part Nos. 2032472 thru 2032689 Thread Hex. Lgt.

4" 4Vl"

5" 5%" 6"

1-1/8"-12 1-1/4"-12 1-3/8"-12 1-1/2"-12 1-5/8"-8 1-ft/16;;-1:-7 /8" 2-7/16" 2-1/16" 2-1/4"

2032477

7W'

8"

2032478

8W'

9"

2032479

9Vl"

10" 11"

12" 13" 14" 15" 16" --17" 18" -f9" 20" -i1"

-li'" -23" -i4"

-25" -26" -27" -28" -29'" -30"

(,10)

1-7/8" -8 2-13-/16"

2"-8 3"

Trojan Part Numbers

2032472 2032473 2032474 2032475 2032576

6W'

7"

1-3/4"-8 2-5/8"

2032480 2032481 2032482 2032483 2032484 2032485 2032486 2032487 2032488

2032489 2032490 2032491 2032492 2032493

2032505 2032538 2032571 2032506 2032539 2032572 2032507 2032540 2032573 2032604 2032508 2032541 2032574 2032605 2032509 2032542 2032575 2032606 2032635 2032510 2032543 2032576 2032607-2032636 2032494 2032511 2032544 2032577 2032608 2032637 2032512 2032545 2032578 2032609 2032638 2032664 20326652032495 2032513 2032546 2032579 2032610 2032639 ---'--2032514 2032547 2032580 2032611 2032640 2032666 2032496 2032515 2032548 2032581203-2fnZ-Z03264-1-2032667 2032516 2032549 203258'f 2032613 2032642 2032668 2032497 2032517 2032550 2032583 2032614 2032643 2032669 2032498 2032518 2032551 2032584 2032615 2032644 2032670 2032499 2032519 2032552 2032585 2032616 2032645 2032671 2032520 2032553 2032586 2032617 2032646--Z032672 2032500 2032521 2032554 2032587 2032618 2032647-20326732032501 2032522 2032555 2032588 2032619 2032648 2032674 20325or-2032523-ZOft556-to32589-2032620--Z032649-20326752032503 2032524 2032557-20325902032621-2032650-20326762032504 2032525 2032558 203259~32622 203i65'1-fo326772032526 2032559---Z03259~032623-203265Z---20326782032527 2032560 .2032593 2032624-2032653-io326792032528 2032561 2032594 2032625 2032654 2032680 2032529 2032562 2032595 2032626-U>32655-f032681 2032530 2032563 2032596 2032627 2032656 2032682 2032531 2032564 2032597 203262S-io32657-2032683 2032532 2032565 2032598 2032629 2032658 2032684-2032533 2032566 2032599 2032630 2032659-2032685 2032534 2032567 2032600 203-i631---Z032660-203268ir2032535 2032568 2032601 2032632 2032661---;[032687 2032536 2032569 2032602 2032633 2032662 203-i688 2032537 2032570 2032603 2032634 2032663 2032689

TROIAN

COTTER PINS Dia. Length

1/16"

3h" W' o/a"

2031757 2031758 20r1759 2031760 2031761

3,4"

1" 1~"

1V2" 13,4"

3/32"

1/8"

3/16"

5/32"

7/32"

1/4"

Trojan Part Numbers

2031762 2031763 i031764 2031765 2031766

2031767 2031768 2031769 2031770 2031771 2031772

2"

2031773 2031774 2031775 2031776 2031777 2031778

2~"

2031779 2031780 2031781 2031782 2031783 2031784

2V%" -t3A" --3"

2031785 2031786 2031787 2031788 2031789 2031790

2031791 2031792 2031793 2031794 2031795 2031796 2031797-

GREASE FITTINGS Trojan Part No.

2030224 2033247 2033248 2030225 2033249 2033250

Thread Size ~"-28

~H_28

~"-28

Va" NPTF Va" NPTF Va" NPTF

Angle Straight

45° 90°

Straight

45° 90°

(11)

I ROlAN OPTION INDEX

Item

Trojan Part No.

Faun Part No.

Qty.

Description

Axles/Tires 1 2

Tire Inflation Kit No-Spin Differential, Front Axle

2109890 2111887

Brakes 1 2

Air Dryer Deletion CD Two Peaal Brake System

2115527 2114812

Cab 1 2 3 4 5 6 7 8

Cab Pressurizer - Crenco Heater and Front Defroster -CD Heater and Front Defroster -GM Defroster Fan Rear Air Conditioner/Heater and Pressurizer Mirrors Stainless Steel west Coast Fire Extinguisher Horn, Elect~ical

2112951 2109150 2109149 2110310 2115828 4600120 2110893 2114762

-co

Engine/Cooling 1 2 3 4 5 6 7 8

9 10 11 12 13

Heater,Block & Oil Pan W/50Ft~ Cord and Plug Exhaust Purifick, OxY-Catalyst Muffler Air Compressore, Heavy Duty Cummins KTl150 Sand, Grid, Radiator Low Oil - Hi water Sentinel Shut-Down - GM Low Oil - Hi Water Sentinel Shut-Down - CD Low Oil - Hi Water Light and Buzzer GM & CO 75 AMP Alternator CD Alcohol Injector GM Alcohol Injector CD Reversible Fan, CD Heater, Engine Block -CD Heater, Engine Block and Oil Pan - CD

2107378 2112343 2106780 2112773 2112817 2112453 2115084 4603153 2105836 2105835 2106894 2112754 2112454

.

Revision 3 Oct~ 1986 0250A 7522A

3

TROIAN

INTRODUCTION

Thi·s option section is a quick reference Index for our parts department, so that they may quickly locate service parts you require for your optional equipment.

For fur~her information please department.

con~act

our service parts

1