O and K WHEEL LOADER MODEL 7500-TB092 PARTS MANUAL - PDF DOWNLOAD

_

1

.

- Parts ManualTB092 Serial No. 79-1011 thru 79~1309 .-

PARTS MANUAL Machine Serial NO ••••• ~•• ~~ ••••••• e4l." •••••· ••••••••••

Engi ne Model •••••••••••.••••••••• Seri a1 Transmission Part No ••••••••••••• Serial Torque Converter Part No •.••••••• Serial Front Axle Part No •.•••.••••••••• Serial Rear Axle Part No ••••••..•••••••• Serial

No •••••••••••• No .••.•••••••• No ••••••.••.•• No •••••••••••• No .•••••••••••

MODEL 7500

MANUAL TS092 MANUAL PART NO. 2023035 (INCLUDES REVISION 8)

DECEMBER~

1981

INTRODUCTION This manual illustrates and identifies maintenance parts for the Model 7500 Loader, to enable you to detennine the pa.rt number and name assigned to the part you wish to order. Ordering by proper part number and name will help ensure the receipt of the proper part the first time without time-consuming exchanges of correspondence or other annoying delays.

An index is provided in the front of this manual to help you determine whi ch ill ustrati on contai ns the part you want to order.

Determine the basic system or assembly in which the part is used, and find this system or assembly in the Index. It will reference the pages which illustrate and list the part.

This manual contains the latest information available at the time of printing. However. at the discretion of Trojan Industries Inc. its contents are subject to change without notice. This reservati.on is in keeping with the Company's policy of constant progressive improvement and refinement of all our products. As a result of such policy, certain changes may be made from time to time which will not be covered in this manual.

Because we are constantly upgrading our equipment, it is necessary that the SERIAL NUMBER of your machine accompany every repair parts order. To assure the rece; pt of the proper pa.rt, it is essential tnat the ·fol1owing infonnation be included with your parts order: MACHINE MODEL NUMBER

MACHINE SERIAL NUMBER PART NUMBER OF THE DESIRED PART PART NAME OF THE DESIRED PART QUANTITY OF ITEM WANTED NAME AND ADDRESS TO WHICH PART SHOULD BE SENT

USE ONLY PARTS WHICH ARE AUTHORIZED BY TROJAN INDUSTRIES, INC. TO ENSURE THAT ORIGINAL DEPENDABILITY AND PERFORMANCE WIlL BE MAINTAINED. Certain abbreviations are used in the parts list to call your attention to specific situations. These abbreviations are explained as follows: AIR

2

- As Required: No specific quantity can be assigned to the part since the number used varies from machine to machjne.

Revision 7 - March, 1980:

N.S.S.

- Not Serviced Separately: This part is not serviced by itself but, for reasons of matching fit with another part or for other reasons, it is serviced only as part of another assembly.

N. I.

- Not Illustrated: The part is used on the machine, but is not shown on the parts illustration.

WHEN YOU RECEIVE PARTS: Check immediately to assure that you have received the correct parts, . the correct quantity, and that they are in good condition.

Report any errors to your Trojan Distributor.

In case of shipment damage, make any claims to the carrier immediately.

3

INDEX A

Accelerator Pedal & Linkage (GM) Accelerator Pedal & Linkage (CD) Accessory Control Panel Accessory Panel Wiring Accessory Hydraulic Piping Air Cleaner (GM) Air Cleaner (CD) Air Chamber, (Front & Rear) Air Reservoir Piping Air Governor Air Shift, (Forward to Reverse) (Reverse to Forward) Alternator Automatic "Bucket Leveler Automatic Hoist Cut-Out Automatic Lubrication Manifolds Automatic Lubrication System (Front Frame) Automatic Lubrication System (Rear Frame) Axle Assembly (Front) Axle Assembly (Rear) Axle Cradle

38,39 36,37 173 174,175 73A,738 50,51 48,49 142,143 138~139N

140,141 113 " 58-60 62,63 61 188-190 194-196 192,193 154-156 162-164 12,13

B Ball Slip Assembly Back-Up Warning Alarm . Battery & Wiring (Main) Belly Pans and Guards Brake Control and Lines Brake Assembly Bucket Assembly Bucket Leveler, Automatic Bucket Cylinder Assembly

148-149 58-60 58-60 13A,13B 134-136 170,171 10,11 62,63 84,85

C Cab, EROPS Carrier Assembly, Planet Clutch Cut-Out Switch Connector 1 Watertight Controls, Main Hydraulic Valve (2 Spool) (3 Spool) Controls I Transmission Control Valve Assembly, Main Control Valve Assembly, Transmission Control Valve Console Controls, Valve Counterweight Convertor, Torque Cradle, Axle

4

176-178 172 145 61 86-88 110-112 78-81 124-126 20,21 86-88 12,13 128-131 12,13

R"EV1SION 6 - NOVEMBER 1979

96A 84,85 82,83 100,101

Cushion Valve Cylinder I Bucket Cylinder, Lift Cylinder, Steering 0

Decals & Identification Differential Group (Front) Differential Group (Rear)

184,185 158-160 166-168 E 58-60 178,179 30-32 26-28 42,43 40,41 38,39 36,37 30-32 26-28 66,67 64-67 50,51 48,49

Electrical System, Main Electrical System, Accessory Engine & Related Parts (GM) Engine & Related Parts (CD) Engine Cooling (GM) Engine Cooling (CD) Engine Controls (GM) Engine Controls (CD) Engine Mounting (GM) Engine Mounting (CD) Ether Start Kit Ether Start Switch Exhaust System (GM) Exhaust System (CD) F Filter Assembly I Engine Oil (CD) Filter Assembly I Hydraulic Oil Filter Assembly, Transmission Oil Filter Assembly, Fuel (CD) Floor Plates & Seat Support Frame, Front & Rear Fuel Tank Fuel Tank & Lines (GM) Fuel Tank & Lines (CD)

26-28 34,35 107 55 20,21 12,13 34,35 56,57 52,53 G

•

64,65 140,141 13A,138

Gauges, Instrument Panel Governor i Air Guards, Belly Pans and H

Headlights Hood Hoist Cut-Out, Automatic Hydraulic Piping, Accessory

REVISION 5 - APRIL-iS79

68,69 14,15 61 73A,73B

5

86-88

Hydraulic Control Valve Levers, Main Hydraulic Control Valve, Main (2 Spool) Hydraulic Pump, Main & Steering Hydraulic Pump, Main, Steering & Servo Hydraulic Reservoir Hydraulic System, Main Hydraulic System, Steering Hydraulic System, Servo Hydraulic System, Transmission Hydraulic System, Transmission Filter and Servo Valve

74-76M 76B-76D & 76K-76M 34,35 70-73 94,96A 103A-103F 104-106

Identification, Decal sand I nstrument Panel

184,185 64,65

78~81

102,103

L

Lift Arm Lift Arm Linkage Lift Cylinder Lights Lights, Dash Lubrication System (Front Frame), Automatic Lubrication System (Rear Fram) I Automatic Lubricator and Air Piping

16,17 16,17 82,83 68,69 177 194-196 192,193 187

M

70-73 74-76M 188-190 50,51 48,49

Main Hydraulic System Main Hydraulic Pump Manifolds I Automatic Lubrication Muffl er (GM) Muffler (CD)

o 40-43 97 34,35 107 93

Oil Cooler Oil Cooler System Oil Filter Assembly I Hydraulic Oil Filter Assembly ( Transmission Orbitrol Assembly, Steering

P Pans and Guards, Belly Pillow Block Pivot Group I Main Planet Carrier Assembly Propeller Shaft Assemblies Pump I Main & Steering Hydraulic Pump ( Main, Steering & Servo Hydraulic

6

13A,13B 146,147 18,19 172 150-152 74-76M 76B-76D & 76K-76M

REVISION 6 - NOVEMBER 1979

R 46,47

Radiator Assembly (GM) Radiator Assembty (CD) Reservoir, Air Reservoir, Fuel Reservoir, Hydraulic

44,45 138,139N 34,35 34,35 S

Seat Assembly Seat Support Servo Valve Assembly (2 Spool) Servo Valve Assembly (3 Spool) Shaft Assemblies, Propeller Sheetmetal Sh roud, Front Starter, Engine Steering Cylinder Steering Gear Installation Steering Hydraulic System Steering Pump, Main and Steering Valve Assembly (Flow Control) Steering Valve Assembly (Orbitral) Switch, Back-Up Alarm Switch, Battery Switch, Clutch Cut-out Switch I Ether Start Switch, Heater Switch, Low Air Pressure Switch, Neutral Start Switch, Proximity (Limit) Switch, Starter

22 20,21 90-92 928-92D 150-152 14,15 14,15 58-60 100,101 93 94-96A 74-76

98,99 93 58-60 64,65 145 64,65 58-60 58-60 58-60 58-60 64,65

T Ti res & Wheel s Tools Torque Converter Assembly Transmission Assembly Transmission Case Assembly Transmission Clutches Transmission Control Valve Assembly Transmission Controls Transmission Hydraulic Filter Transmission Hydraulic System Transmission Mounting Parts

. REVISION 6 - NOVEMBER 1979

24 25 128-131 114-118 120,121 122,123B 124-126 110-112 107 102-106 119

7

v Valve Controls, Main (2 Spool) Valve, Main Hydraulic Control (2 Spool) Valve, Flow Control Valve, Pressure Regulating Valve, Orbitrol Valve, Cross-over Relief (Cushion) Va 1ve, Servo Valve, Servo Relief

86 - 88 78 - 81

98, 99 132, 133 93 966 90 - 92 108

VI

Wheels Windshield Wiper Kit Winterization Kit Wiring, Main Wiring, Accessory

24 182, 183 180, 181 B 58 - 60 178, 179

TROJAN STANDARD PARTS LISTING (See Index Rear of Manual) OPERATION &MAINTENANCE Please consult OPERATOR'S MANUAL TB095

8

REVISION 7 - MARCH, 1980

•••0.1. .

2

~,

Bucket Assembly Item

A

1 2 3 4

Part No

-------------------------------

Description

1 1 1 2

Bucket Assembly (Incl. Items 1-4) Corner, L. H• Edge, Cutting Cutters, Side Corner, R.H.

NOTE:

10

Qty

1

Refer to chart on facing page for corresponding part numbers.

Revision 8 - December, 1981

.AO. . . .

Bucket Chart

Bucket

-

Type

Size Cu.Yd.

GP Exc. MH GP MH Rock

7.50 6.50 8.50 7.50 9.50 7.00

Assl..

2101817 2104585 2105065 2105729 2106891 2107909

Revision 8 - December, 1981

Item No. 1

Item No. 2

Item No. 3

Item No. 4

2108740 2108740 2108740 2108740 2108740 2108729

2108401 2108401 2108401 2108401 2108401 2107906

2105094 2105115 2105048 2105721 2105094 2105093

2105086 2105086 2105086 2105086 2105086 2105088

11

-

t----'o

.--

~_O

:fil ------~::oI"~-O·.'-CD --=:-----

1ft - -_ _ _ _ _

.... __

~~

\-=

...j,'" .

C"")

-...

0

eN

-

eN

~

-..

CD eN eN eN

....

12

rf'

-,

,

FRAME AND COUNTERWEIGHT

Item

Part No.

1 1A 2 3 4 4A 5 6 7 7A 8 9 9A 10 lOA lOB 11 l1A 12 13 13A 14 15 16 11 18 19 20 21 22 22A 23 24 25 *26

2101209 2041078 2103871 2099539 2099600 2301210 2103911 2103528 2099598 2301210 2098968 2099289 2301209 2099282 2099285 6600624 2084895 2075186

*21 *28 29

30

2099299 2080946 2031624 2099226 2099227 2031562 2103510 2032007 2099570

-------

-------

2084895 2075186 2099043 2103366 2103367 2107651 2107653 2107650 2037700 2032007 2103509

Qty

Description Bolt (Corr PIN) Nut, Lock (Corr PIN) Counterweight (810 KG/1786#), Frame, Rear Pin Assembly, Pivot Cotter, Hair Pin (N .1.)

Spacer Link, Steering Safety Pin Assembly, Lock Cotter I Hair Pin (N.I.) Frame Assembly, Front Pin, Lock Cotter I Hair Pin Bar Assembly I Safety Pin, Pivot (N.I.) Pin, Cotter (N .1.)

Bolt Nut Spacer Bolt Nut Pin Lockplate Bolt Tube Assembly Elbow, goo Cradle Assembly, Axle Not Applicable Not Applicable Bolt Nut Seal Bearing Seal Shim (See Note) Shim (See Note) Pin Assembly, Cradle (See Note) Bolt (See Note) Elbow, 90° Tube Assembly

-

8 8 2 1 1 1 1 1 1 1 1 1 1 1 1 2 8 8 2 2 2 2 2 6 1 1 1

--

--

8 8 2 2 2 16 2 2 16 1 1

* Used on Machines Having SIN 79-1040, and 19-1051 and higher.

NOTE: When Replacing Items 26-28 on Machines Having SIN 79"1011 Through 19-1039 and 79-1041 Through 19-1050, Order Kit PIN 2107656 Which Includes Items 26-28.

REVISION 2 - MARCH,'978

,

13

1

'--'\

13A

\ REVISION 2·. - MARCH. 1978

BELL Y PANS AND GUARDS Item

Part No

Description

Qty

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32

2105381 2031579 2031622 2032965 2105378 2031582 2031622 2032965 2031576 2105382 2031613 2031624 2036824 2105376 2031582 2031622 2032965 2031580 2107669 2094027 2094028 2106378 2106380 2031475 2031391 2106382 2106383 2031475 2031391 2031471 2032960 2031617 2031391

Pan Assembly I Front Frame Belly Bolt Nut Flatwasher Pan Assembly I Transmission Belly Bolt Nut Flatwasher Bolt Pan Assembly, Cradle Belly Bolt Nut FJatwasher Pan Assemlby I Rear Frame Belly Bolt Nut Flatwasher Bolt Guard Assembly I Radiator Pin, Clevis Wire, Spring Guard Assembly, Brake Cylinder - R.H. Guard Assembly I Brake Cylinder - L.H. Bolt Lockwasher Guard Assembly, Brake Line - R.H. Guard Assembly, Brake Line - L.H. Bolt Lockwasher Bolt Flatwasher Nut Lockwasher

1 4 4 4 1 2 2 4 2 1 4 4 4 1 2 4 4 2 1 4 4 1 1 4 4 1 1 4 4 2 4 2 2

33

.~

~-.

~

.

-

REVISION 2 - MARCH 1918

138

-

N

cn _ _..:s..

CD

CID-----~~

.-------- :::

--

~---cn

---1'----N N N

--

14.

SHEET METAL SHROUDING

Item

Part No

1 1A 2 3 4 4A 4B

2031519 2032962 2101023 2101027 2031581 2032965 2041074

+5

------.-

*5

2107820

+5A

-------

*5A 2107841 +5B ------*5B 2107842 +5C

-------

*5C *50 6 7

2107851 2107852 2104389 2104430 2105054 2104475 2031769 2031517 2036818 2031525 2036818 2031619 2104422 2104427 ------------2101390 2031477 2036816 2031391 2031517 2036818 2102315 2031473 2031391 2031429 2031389 ------2033537 2104471 2104468 2031769 2104473 2104472 -------

8 8A 9 9A 10 10A 10B 11 11 12 13 14 15 15A 15B 16 16A 17 18 18A 19 19A 20 21 22 23 23A 24 24 25

Description Bolt, Grille Assembly to Rear Cowl Washer, Flat Grille Assembly Cowl Assembly, Rear Bolt, Rear Cowl Assembly to Rear Frame Washer, Flat Nut Hood, Centre Section (See Note No.1) Hood, Centre Section Hood, Side Section - R. H. (See Note No.2) Hood I Side Section - R. H .

Hood, Side Section - L. H. (See Note No.3) Hood, Side Section - L. H .

Hinge (See Note No.4) Hinge - R.H. Hinge - L.H. Cylinder, Spring Rod, Hood Hold-up (C.D.) Rod, Hood Hold-up (G.M.) Pin, Clevis Pin, Cotter Bolt Washer, Flat Bolt Washer, Flat Nut Weldment, Rear Hood Support Weldment I Forward Hood Support Not Applicable Not Applicable Shroud, Front Bolt Washer, Flat Washer, Lock Bolt Washer, Flat Bulkhead Bolt Washer, Lock Screw, Cap Washer, Lock latch (N.S.S.) (Order Item 24) Nut Yoke, End Pin, Yoke, Hood Latch Pin, Cotter lock Assembly, (Include Items 20,25) lock Assembly, (Include Items 20,25) Handle (N.S.S.) (Order Item 24)

Qty

6 6 1 1 4

8 4

1

1 1 1 1 4 2 2 8 8 4 4 4

4 4 1 1

1 4 4

4 4 4 1

42 42 12 12 2 4 4 4

1 1 2

..

REVISION 6 - NOVEMBER 1979

15

SHEET METAL SHROUDING Item

Qty.

Description

Part No.

+ For Machines Having Serial Number 79-1011 through 79-1064 and 79-1066 through 79-1070

*

For Machines Having Serial Number 79-1065; 79-1071 and Higher

NOTE:

.

15A

When replacing centre section hood I order PIN 2107820 and Hood Hinge Field Kit PIN' 2108014 No. 2 - When replacing R. H. side section hood I order PIN 2107841 and Hood Hinge Field Kit PIN 2108014.

No. S - When replacing L. H. side section hood I order PIN 2107842 and Hood Hinge Field Kit PIN 2108014 No. 4 - When replacing the hinges I order Hood Hinge Field Kit PIN 2108014 No. 1 -

_REVIS,ioN 2 - MARCH 1978

16

REVISION 6 - NOVEMBER 1979

.AO. . . .

Lift Arm And Linkage Item

*1 +1 2

3 4 5 6 6

*7 +7 *8 +8 9 9 9 9

10 10 11

12 13 13 14 15 15 *16 +16 *17 +17 18 #18 19 20 21 21 22 23 24 25 26 27 28 29 30 31 31

Part No

2115064 2030225 2112276 2067439 2099093 2112371 2112738 2099119 2114961 2110818 2114387 2031571 2037709 2112279 2112630 2067437 2067438 2099094 2114692 2037710 2031572 2104554 2111985 2112740 2099043 2114960 2110817 2114358 2099205 2103940 2099034 2099045 2099045 2102890 2114386 2099040 2099042 2104019 2099091 2031577 2099097 2112900 2103878 2111985 2112740

Description

lift Arm Assy. (Incl. Items *7, *8~ *16 & *17)(See Note) Lift Arm Assy. (Incl. Items +7, +8, +16 & +17) Fitting, Grease Bolt (Corr. P.N) Nut Pin, lift Arm to Frame Spacer (1/4) (Corr. P..N) Spacer (l/B) Seal, Grease Seal, Grease Bushing, Lift Arm Pivot (Corr. P.N) Bushing, lift Arm Pivot Bolt, Cylinder to Frame and Lever Pins Bolt, link to Lever Pin Bolt, Link to Bucket Pin Bolt, Lift Arm to Bucket Pin Nut (5/8-11) Nut (3/4-10) Lift Arm to Bucket Pin Bolt Pin Pin (Supersedes 2099044) Bolt, Lever to Lift Arm Pin Bolt, lift Cylinder to Lift Arm Pin Pin, lift Arm to Bucket Spacer (1/4) Spacer (1/8) Seal, Grease Seal Grease Bushing, Bucket Pivot Bushing, Bucket Pivot Pin, Bucket Cylinder to Frame Pin, Bucket Cylinder to Frame Lever Assembly Pin Pin, L.H. (Plain) Pin, R.H. (Step) Seal, Grease (Supersedes 2099043) Bushing Spacer Link Assembly Pin Bolt P1ate,Capture Sea 1, Grease (Supersedes 2099118) Bushing Spacer (1/4) Spacer (liB)

Qty

1 1

~O

2

2

2 2 2

4 4 2 2 4

2 2 2

12 2

2 2 2 2 2

2 2 4 4 2 2 2 2 2 2

1 1 4 4 2 2

2 6 2 B 4

2 2

# For Machines Equipped with Optional Automatic Lubrication Syst m.

(Continued on Next Page)

Revision 8 - December, 1981

17

Lift Arm And Linkage

ttem

Part No

Description

Qty

* For Machines Having Serial Numbers thru 79-1123, 79-1198 thru 79-1208, 79-1213 thru 79-1219, 79-1223, 79-1226 & 79-1227.

+ For Machines Having Serial Numbers 79-1209 thru 79-1212,

79-1220 thru 79-1222, 79-1224, 79-1225, 79-1228 & Higher.

Also, for machines equipped with 'reinforcing kit 2115718 or 2115719.

Note:

17A

When replacing complete lift arm assembly, order PIN 2115064 (Supersedes 2104022).

Revision 8 - December, 1982

I·AO.IAN

"'-

~·.A4---10

1----11

TP-3212

LOWER PIVOT GROUP Item

Part No

Description

Qty

2105568 Pivot AssemblYt Lower Frame (Includes Items 8,9 & 10) 2116752 Bolt (Supersedes 2037746) lA 2093287 Washer, Flat 1B ------- Lockwire (N.S.S. - Obtain Locally) 2 2037746 Bolt 2A 2093287 Washer, Flat 3 2101276 Plate, Capture 4 2101275 Sleeve 5 2101279 Seal 6 2037722 Bolt 7 2101274 Retainer 8 2099323 Bearing, Thrust 2101279 Seal 9 10 2101273 Housing, Bearing 11 2099390 Pin, Main Pivot A 1

18

1 3 3

-

2 2 1

1 1

8 1 1

1 1

1

Revision 8 - December, 1981

;:a~t----6

1~---7

A"t---8

TP3213

UPPER PIVOT GROUP Item

Part No

A

2105567 2031572 2031621 2099391 2099043 2031525 2101278 2099315 2099043 2101277

1 1A 2 3 4 5 6 7 8

Description

Qty

Pivot Assembly, Upper Frame (I neludes Items 6,7 & 8) Bolt Nut Pin Seal BoJt Retainer Bearing Seal Housing, Bearing

1 1 1

1 1 6 1 1 1 1

,

REVISION 2 - MARCH 1978

19

fiil-

iIJ/ I

J

lOl&L

20

REVISION 2 -.

MAR Ct:f1978

FLOORPLATES, CONSOLE AND SEAT SUPPORT

Item

Part No.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45

2102739 2108191 2102792 2078429 2032962 2032982 2031475 2036816 2031391 2031617 2106738 2090256 2036815 2031390 2031616 2031471 2031391 2103174 2031475 2031391 2107791 2031475 2031391 2036816 2107790 2031475 2031391 2036816 2102655 2078673 6950889 6950888 2104565 2031619 2103180 2031522 2031619 2031475 2031391 2036816 2031475 2031391 2036816 2103346 2102729 2041067 2105944 2031475 2031391 2031617

46 47 48

49 50

Descri ption Floorplate Assembly, Center Support Assembly, Seat (Supersedes PIN 2104566) Tilt Adjust Assembly I Seat Rod, Threaded Flatwasher Nut Bolt, Mount Plate to Console Cover Flatwasher Lockwasher Nut Mount Plate Assembly, Arm Cushion Cushion, Arm Flatwasher Lockwasher Nut, Arm Cushion Bolt, Cover to Console Lockwasher Cover, Console Bolt, Cover to Console Lockwasher Plate, Cover - Bottom Bolt Lockwasher Flatwasher Plate, Cover - Top Bolt Lockwasher Flatwasher Floorplate Assembly, Front Block, Terminal Screw Lockwasher (N. I • ) Stud Nut Console Bolt Nut Bolt Lockwasher Flatwasher Bolt Lockwasher Flatwasher Floorplate, Rear Handle Nut Support Assembly 1 Rear Floorboard Bolt Lockwasher Nut

REVISION 2 - MARCH 1978

Qty.

1 1 1 1

2 2 3 3 3 3, 1 1

Z 2 2 2

a 1 2

,24 4 4 1

4 4

4 1 1

2 23 3 1

...4 4 4 4

6 6 6

1 1 2 1 3 3 3

21

~(}37L

REVISION 2 - MARCH 1978

22

.,.

2

5

4

3

6

1

--.

Tn182

T JRES AND WH EELS Item

Part No

A 1 2 2A 2B *3 4 5 6 7 7A 8

2108621 2108619 2030210 2030206 2030204

-------

2072137 2053609 2053610 2072136 2064188 2070314

Decription Wheel Assembly (Includes Items 1 Rim Base Assembly Valve Stem Assembly Cap, Valve Adapter Tire, Tubeless (29.5 x 29) Flange Band I Bead Seat '0' Ring Ring, Lock Driver (N. 1.)

Plug, Pipe (N. J.) *Not sold for replacement.

24

Qty.

&4 -

7)

-4 4 4 4 4 8 4 4 4

4 4

, SEAT ASSEMBLY

Item

Part No

A 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

2104014 6953380 6953378 6953637 6953619 6953620 6953625 6953621 6953623 6953613 6953615 6953609 6953630 6953606 6953608 6953610 6953633 6953599 6851896 6851898 2301636

Description Seat Assembly with I. C. P. ( Includes Items 1 through 19) Back Cushion Assembly Seat Cushion Assembly Clip, Fastener Side Panel Assembly fL. H .

Side Panel Assembly, R. H .

Bearing, Thrust Ball Adjuster Screw and Lever Assembly Spring, Tension Shock Absorber Assembly Kit Bearing, Flanged Shock Lever Assembly Kit Roller (Nylon) Ring, Snap Washer Shock, Hinge Shaft Roller and Bearing Assembly Bearing I Flanged Slide Rail Kit I ntermediate Connecting Point Kit Seat Belt Assembly (I ncludes Lap Belts, Seat to the Floor Retaining Belts and Hardware)

REVISION 6 - NOVEMBER 1979

Qty 1 1 1 12 , 1 1 1 1 1 1 4 1 2 10 2 2 4 4 1 1 1

23

TOOLS Item

Part No

1 2 3 *4 *5 6 *7 *8 *9 *10

2030340 2030341 2030342 2053113 2062739 2072266 2033798 2089294 6951719 2094912

Description Wrench Assembly, Wheel Socket Handle Wrench, Main Filter Gun, Grease Wrench, Chain Wrench, Spanner Wrench, Wheel Bearing Nut Quadrigage Kit, Test Adapter

Qty. 1 1 1 1 1 1 1 1 1 1

*Optional DECALS 1

2100725

Kit, Decal

1

.(Not IIlu'strated)

25.

••ao.....

~

<lr><~~23 22 38

28

29

26

Revision 8 - December, 1981

ENGINE & RELATED PARTS (CD) Item

Part No

*1 *2 *3 *4 *5 *6 *7 *8 *9 *10 *11 *12 *13 +14 +15 +16 +17 +18 +19 +20 $20 +21 +22 +23 #24 %24 +25 +26 $27 $28 +29 #30 %30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47

2031452 2031390 2077720 2032979 2103460 2103447 2103448 2053395 2032962 2041071

------2101324 -------

2031475 2031391 2031617 2031477 2036816 2031452 2031390 2031390 2036815 2114615 2036816 2082389 2109010 2114942 2107628 2114321 2031460

-------

2101324 2109012 -------

2031500 2031392 6901397 6901398 6902611 6901393 6901971 2083724 2067437 2031587 2100543 2103564 2067438 2103582 2100761 2031580

Descri pt ion

Bolt Washer, Lock End, Rod Nut, Lock End, Rod Rod, Adjusting Anchor Bolt Washer, Fl at Nut Alternator (See Page 58-60) Pulley Nut & Washer (Furnished W/Alternator) Bolt Washer, Lock Nut Bolt Washer, Flat Bolt Washer, Lock Washer, Lock Washer, Flat Bolt Washer, Flat Spacer Spacer Standoff Strap, Adjusting Bracket, Mounting Bolt Alternator (See Page 59)(See Note) Pu lley Pulley Converter, Torque (See Page 128-131) Bolt Washer, Lock Gear Assembly Ring (Incl. Items 35-38) Plate, Backing Stud Washer, Bellville Nut, Ring Gear Stud Stud Nut Bolt Washer Mount, Shock Nut Bracket, Engine Mounting Angle, Motor Mount Bolt

Revision 8 - December, 1981

Qty

2 2 1 1 1 1 1

1 1 1.

-1 -

1

3 2 1 1 1 1 2 1 1

1 1 1

1 1

1 2

-

1

1

-

12 12

1

1 24 96 24 8 8 6 6 6 6

2 1 2

27

• ROlAN ENGINE &RELATED PARTS (CD) ttem

Part No

48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69

2067438 2038545 2103556 2038545 2103557 2038470 2031999 2101523 2031475 2031391 2031617 6952669 6956022 2033256 6851865 2103461 2098833 2101560 6954962 6851867

Description

Qty

Nut Adapter, Straight Hose Adapter Hose Elbow, 90° Elbow, 45° Bracket, Bypass Filter Mount Bolt Washer, lock Nut Filter, Bypass Element, Bypass Oil Filter (N.I.) Valve, Drain Belt, Fan Belt, Alternator (5 RIB) Engine Assy.

Mount Plate, Fuel Filter (N.I.) Element, Lube Oil Filter (N.I.) Corrosion Resister (N.I.) ------- Filter Assy., Fuel (See Page 55) 6960396 Bushing, Flywheel Pilot (N.I.)

2 1 1

1 1 1 1

1

4 4 4 1 1

1 1

1 1 1 1 1

-1

Note: Machines having serial number 79-1111 thru 79-1309 may be converted to double shear alternator mountng by ordering kit PIN 2114346. Kit includes alternator, pulley, and all necessary mounting hardware.

* For Machines Having Serial Numbers thru 79-1070.

+ For # For % For $ For

28

Machines Machines Machines Machines

Having Having Having Having

Serial Serial Serial Serial

Number 79-1071 & Higher.

Numbers thru 79-1110.

Number 79-1111 & Higher.

Number 79-1310 & Higher.

Revision 8 - December, 1981

4-------~----------------------------------- ~ N

---------------------------------r-

,-+-__

r------:::t

-...'-----,-------------...-, 0"

_-------------------A~ "..-

:-.:;=--------=

-

30..

...r-

I ROlAN ENGINE AND RELATED PARTS (GM) Item 1

2 3 3A 3B 4 4A 4A 5 6 7 8 8 9 9A 9B 9C 90 10 11

12 13 14 15 16 17

18 19 19A 20 21 21A 21B 22 22A 22B 22C 220

23 24 25 26 26A 26B 27 28 28A 28B 28C 29

Part No

Description

2032014 Elbow, 90° ------- Not Applicable 2031479 Bolt (Filter to Mount Plate) 2031391 Washer, Lock 2031617 Nut ------- Filter, Engine Oil (Furn W/Eng.) 6955303 Element (Cartridge) 6960327 Element (Spin-on) 2032003 Elbow, 45° (Corr. PIN) 2104694 Hose Assembly (Oil Filter to Engine)(Corr. PIN) 2106123 Hose Assembly {Engine to Oil Filter (Corr. PIN) 2032014 Elbow, 90° 2031992 Adapter, Straight (Engine Inlet) 2098027 Engine Assembly (G.M.) 6960395 Bushing, Flywheel Pilot (N.I.) 6954847 Element, Primary Fuel Filter 6954525 Element, Secondary Fuel Filter 6954947 Fan, Blower 2084210 Connector, Straight 2305096 Hose ------- Gauge, Oil Pressure (See Index) ------- Switch, Pressure (See Index) 2032310 Tee 2032007 Elbow, 90° 6902611 Stud, Ring Gear 6901393 Washer, Ring Gear Belleville 6901971 Nut, Ring Gear Stud 2031501 Bolts 2031392 Washer, Lock ------- Converter, Torque (See Index) 2081010 Strap, Adjusting 2031517 Bolt (Strap to Engine) (N.I.) 2036818 Washer, Flat (Strap to Engine)(N.I.) 2106111 Bracket, Mount (Not as Illustrated) 2031479 Bolt (N. 1.)

2031391 Washer, Lock (N.I.) 2036816 Washer, Flat (N.I.) 2078931 Spacer (N. 1.)

-------- (Not Applicable) --..;---- (Not Applicable) ------- (Not Applicable) 2031454 BoH 2031390 Washer, Lock 2036815 Washer, Flat (Corr. PIN) ------- Alternator (See Index) 2031523 Bolt (Alternator to Mount) (Corr. PIN) 2036818 Washer, F1 at 2031393 Washer, Lock 2031619 Nut 2068779 Pulley

Revision 8 - December, 1981

Qty

1

-

4 4 4

-1 1 1

1 1

2 1 1

1 1 1 1 1

1

-

1 1 24 96 24 12 12

-

1

1

1 1 3 3 3 3

-1 1 1

-1 2 1 1

1

31

••aOlA..

ENGINE AND RELATED PARTS (GM) Item

Part No

30 31 32 33 34 34A 34B 35 36 37 37A 38 39 39A 39B 40 41 42 43 43A 44 45 45A 46 47 48 49 49A

2052051 6954948 6901398 6901397 2031587 2100543 2067438 2100540 2103564 2083724 2067437

32

2031588 2100543 2067438 2103564 2100785 2100761 2031573 2041073 2035717 2033045 2033045 2035717 2104562 2031475 2031391

Descri pt ion

Qty

IVI Belt, Alternator (Set of 2) (Corr. PIN) Belt, Fan (Set of 3) Plate, Ring Gear Backing Ring Gear Assembly (Include Items 16, 17, 18 and 32) Bolt (Corr. PIN) Washer, Snubbing Nut, Lock Bracket, Engine Mounting Mount, Shock Stud Nut, Lock Valve, Drain (Furnished w/Engine} Bolt Washer, Snubbing Nut, Lock Mount, Shock Spacer, Engine Mount Angle, Engine Mount Bolt Nut, Lock Valve, Drain (Furnished w/Engine) Valve, Drain Reducer, (N.!.)

Reducer Valve, Shutoff Mount, Engine Oil Filter Bolt, (Mount Plate to Engine) Washer, Lock

1

1 1 1 4

4 4 2 4

8 8 2 2

2 2 2 1 2

2

1 1 1

1 1 2 2

Revision 8 - December, 1981

1

,)cb }-'@ 6

7~ II

L

-19 I046L

34

~-

~

-.~

REVISION 4 - FEBRUARY I 1979

FUEL AND HYDRAULIC RESERVOIRS Item

Part No

1

2099824 2077067 2077038 2089475 8100334 2032967 2041076 6901566 2103965 2106073 2100502 2097243 2097242 2096989 8100062 8100026 2032962 2100516 2067431 2089387 2088197 2089389 2089388 2089390 8100060 2088331 2089391 8407418 8200233

2 3 4 5

6 7 8 9 10 11 12 13 14 15 16 17 18 19 A 20 21

22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 37A 37B 37C 37D 37E 37F 38 39 40 41 42 43 44

Description

8100276 8100005 8100101 8101935 2103966 2106072 2103968 8100221 8100026 8100055

Fuel Tank Assembly Cap, Fuel Gasket, Fuel Cap Gauge, Fuel Bolt, Tank to Frame (Fuel and Hydraulic) Washer, Flat Nut, Elastic Stop Plug, Drain Handrail Assembly - Right Front Handrail Assembly - Right Rear Hydraulic Tank Assembly Cover, Access Hole Gasket Stud - Cover to Tank Nut Washer, Lock Washer, Flat Screen Nut, Lock Pressure Relief Valve Assembly (Inc!. Items 20 - 24) Screw, Shoulder Plate, Capture Spring Plate, Valve Nut, Lock Rod, Threaded - Relief Valve Spacer, Pipe Nut, Lock 10 1 Ring Cap Assembly Glass, Sight lOI Ring Plug, Drain Filter Assembly Plate, Cover Nut, Elastic Lock Gasket Cover Assembly (Not As IJlustrated)( Includes Items 36,37A-37F) Cover (N .5.5.) Order Item 37 Bar, Tapped (N.S.S.) Order Item 37 Bolt (N .1.)

Washer (N.I.) '0' Ring (N.I.) Bolt (N.I.) Handrail Assembly - Left Front Handrail Assembly - Left Rear Handrail - Lower Bolt Washer, Lock Bolt

R1nMMl

Nut

20n833 2072696 8402984 2089477 2092442 2092449 2041074 2111189 2111269

REVISION 4 - FEBRUARY 1 1979

Qty 1 1 1 1

6 6 6 1 1 1 1 2 2· 16 16 16 16 1

2 2 2 2 2 2 2 4 4 4 1 2 2 1 1 6 3

3 1 1 1 1 1 1 1 1 1

8 8 16 1S

35

9 13 \ ,( ___ 12

1 ..."

-'-19

~

'.~

I

I

) / ./

/

/

1143L

36

REVISION 4 - FEBRUARY I 1979

ENGINE CONTROLS (CD) Description

Item

Part No

* 1 2 3 * 4

2102592 Pedal, Accelerator 2054810 Pin, Fulcrum 8100533 Pin, Cotter 8100224 Bolt 8100062 Nut 8101801 Bolt, Accelerator Stop 8100083 Nut 2102702 Spring, Extension (At The Pedal) 2102702 Spring, Extension (At The Pump) 2102689 Joint, Ball 2108640 Cable, Control (Supersedes PIN 2102596) 8100516 Nut, Jam 8100418 Nut l Ball Joint 8100029 lockwasher 2103848 Bracket, Throttle Cable 8100222 Bolt 8100026 Flatwasher 2111251 Pedal, Accelerator 2111266 Cable, Control 2092332 Spring, Extension

* 56 7 * 8 8 9 *10 11 12 13 14 15 16 +17 +18 +19

Qty 1 1 1 1 1

1 1 1 1 2 1 2 2 1 1 2 2 1 1 1

* For

Machines Having Serial Numbers 79-1011 Through 79-1203 + For Machines Having Serial Numbers 79-1204 and Higher

REVISION 4 - FEBRUARY, 1979

37

5--

-----23

Il44L

38

REVISION 4 - FEBRUARY, 1979

EMGJNE CONTROLS (GM) Item

Part No

1 2 3 4 5 6 7 * 8 9 10 *11 *12 *13 14 15 16 17 *18 19 20 21 22 23 24 25 26 27 +28 +29 +30

2102725 2007026 8100028 8100029 2040074 2031816 8107157 2102592 2054810 8100533 8100224 8100062 2102702 8101801 8100083 2102689 8100516 2102596 2104358 8107029 8107158 2105057 2104983 8100052 8100435 8100418 8100029 2111251 2111265 2092332

Description Housing, Engine Shut-Down Cable, Fuel and Air Shut-Down Nut Washer, Lock Pellet, Cable (Engine Shut-Down) Screw Pin, Cotter Pedal, Accelerator Pin, Brake Valve Fulcrum Pin, Cotter Bolt Nut Spring, Extension Bolt, Accelerator Stop Nut Joint, Ball Nut, Jam (Supersedes PIN 2033513) Cable, Control Clevis, Adjustable Pin, Clevis Pin, Cotter Bracket, Throttle Stud Nut Flatwasher Nut Lockwasher Pedal, Accelerator Cable, Control Spring, Extension

Qty 1

2 3 3 1 1 1 1 1 1 1 1 1 1 1 1

2 1 1 1 1 1

2 4

2 1 1 1 1 1

* For Machines Having Serial Numbers 79-1011 Through 79-1203 + For Machines Having Serial Numbers 79-1204 and Higher

-

REVISION 4 - FEBRUARY I 1979

39

p

'::: ,

'-

tf ,,

-....

=-----

,

In

-

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---------------= N

N

..

40.

"

!

ENGINE COOLING SYSTEM (CD) Item

Part No

1 1A 1B 2 3 4 4A 4B 5 6 6A 6B 7 8 9 9A 9B 10 10A 10B 10C 11 12 13 14 15 16 17 18 19 19A 19B 20 21 22 23 24

2031471 2031391 2031617 2032820 2100939 2031581 2036822 2031622 2104440 2104466 2036818 2067435

----.---

-------

2031473 2031391 2036816 2104515 2100543 2067438 2301447 2103564 2032043 2094722 2033256 2100865 2032039 2092369 2100927 2031473 2031391 2036816 2084210 2314537 2100884 2032041

-------

Description Bolt Washer, Lock Nut Clip Tube Bolt Washer I Flat Nut Angle Mount, Sandwich Washer, Flat Nut Radiator Assembly (See pages 44, 45) Cooler Assembly/Oil (See page 97) Bolt Washer, Lock Washer, Flat Stud Washer, Snubbing Nut, Lock Nut, Jam (N.I.) Mount, Shock Clamp, Hose Hose Valve, Drain Line Assembly, Water Suction Clamp, Hose EIbow, Formed Shroud, Fan Bolt Washer, Lock Washer, Flat End I Hose (Corr. PIN) Hose (Supersedes PIN 2033459) Hose Clamp, Hose (Not Applicable)

..

Qty 2 2 2 2 1 4 4 4 2 2 2 4

-

20 20 20 2 2 2 2 2 4 2 1 1 4 2 1 10 10 10 1 1 2 4

-

.

REVISION 6 - NOVEMBER 1979

41

-

N,

'

---::

N,

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loft

•

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.

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,1

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j

42.

ENGINE COOLING SYSTEM (GM) Item

Part No

1 1A 1B 2 3 4 4A 4B 5 6 6A 6B 7 7A 8 9 9A 9B 10 10A 10B 10C 11 12 13 14 15 16 17 18 19 20 21 22 23 24

2031427 2031389 2031615 2032820 2101740 2031581 2036822 2031622 2104440 2104466 2036818 2067435 ------2032813 ------2031473 2031391 2036816 2104515 2100543 2067438 2301447 2103564 2063880 2101594 2033256 2104557 2032039 2092369 2101572 2031473 2038545 2088774 2039150 2032041 2079161

Description Bolt Washer, Lock Nut Clamp, Bypass Tube to Shroud Tube, Bypass Bolt, Angle to Rear Cowl Washer, Flat Nut Angle, Upper Radiator Mount Mount, Upper Sandwich Washer I Flat Nut, Lock (Mount to Radiator & Angle) Radiator Assembly (See pages 46, 47) Clamp, Overflow (N.I.) Cooler Assembly, Oil (See page 97) Bolt, Cooler to Radiator Washer, Lock Washer, Flat Stud, Lower Mount Washer, Snubbing Nut, Lock Nut, Jam (N.I.) Mount, Shock Clamp, Hose Hose I Lower Radiator Valve, Drain Tube, Lower Radiator Clamp, Hose Elbow, Formed Shroud, Fan Bolt Adapter Hose, De-aeration Line Hose, Upper Radiator Clamp, Hose Elbow (Not as Illustrated) (Corr. PIN)

REVISION 6 - NOVEMBER 1979

Qty 2 2 2 2 1 4 4 4 2 2 2 4

10 1

10 10 2 2 2 2 2 4 2 1 1 4 2 1 10 2 2 2 4 2

43

""

1

~"

4

5

I

6

I

~•

• TP27.8

44.

RADIATOR ASSEMBLY (CD) Item

Part No

A 1 2

2099027 6851841 6851843 6851842 2031475 2031391 6851833 6851844 2031452 2031390 2031616 6953226 6851838 2031453 2031454 2031390 2031616 6851840 6851845 6851839

2A

2B 2C 3 4 5 5A 5B 6 7 8 8 8A 8B 9 10 11

Description Rad iator Assembl y (Includes Items 1 through 11) Washer, Core Hose, Overflow Clip (N.I.) Bolt (N.J.) Washer, Lock (N.1. ) Cap, Rad iator Tank Assembly, Top Bolt Washer, Lock Nut Gasket 51 ide Assembly, R.H. Bolt Bolt Washer, Lock Nut Core & Header Assembl y Tank & Cooler Assembly, Bottom Side Assembly, L. H.

Qty.

,

4 1 2 2 2 1 1 60 60 48 6 1 12 48 60 48 1 1 1

,.

45.

TP27~

46.

RADIATOR ASSEMBLY . (GM) Item

Part No

2099068 A 1 6851841 2 6851843 2A 6851842 2B 2031475 2C 2031391 3 6851833 4 6851836 5 2031452 5A 2031390 5B 2031616 6953226 6 6851838 7 8 2031454 8 2031453 8A 2031390 8B 20.31616 6851840 9 10 6851837 11 6851839

•

Description Radiator Assembly (Includes Items 1 through 11) Washer, Core Hose, Overflow Clip (N.I.) Bolt (N.I.) Washer, Lock (N .1.)

Cap, Radiator Tank Assembly, Top Bolt Wa sher, Lock Nut Gasket Side Assembly, R.H. Bolt Bolt Washer, Lock Nut Core & Header Assembly Tank & Cooler Assembly, Bottom Side Assembly, L.H.

Qty. 1 4

1

2 2

2 1 1 60 60 48 6 1 48 12 60 48 1 1 1

·47.

•

--

---- -

CD _ _

-

co

~

, &on

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:!:-----~~

~---==-

N

= ---( -

O - ----r en----~-

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&on _ _ _ _ _ _ _

- - - - 'l

--

48,

_

.-=

--~~~~-~

~-----;;~

N

AIR CLEANER AND EXHAUST (CD) Item

Part No

2081099 2057939 6953064 6953063 6953065 6953035 6953107 6953106 6950176 2046329 2031475 2036816 2031391 lOC 2031617 11 6953060 2064659 12 13 2104805 14 2103524 15 2103978 16 2064667 17 2070303 18 2049424 19 2104703 20 2104805 21 2031477 2104835 22 ------23 24 2101292 25 2101291 2031473 26 26A 2031391 26B 2031617 27 2104833 27 2104834

A 1 2 3 4 5 6 7 8 9 10 lOA lOB

Description

Qty 2 2 2 2 2 4 2 2 2 4 8 8 8 8 2 5 1 1 1 1 1 1 1 1 4 2

Air Cleaner Assembly (Includes Items 1-8 & II) Valve, Vacuator Cup Assembly Baffle Assembly '0' Ring Nut Assembly Element (Large) Element (Small) Clamp Assembly Band Bolt Washer, Lock Washer, Flat Nut Body Assembly Clamp, Hose Elbow, 900 Bracket Pipe, Exhaust Clamp Clamp, Hose Hose Tube, Intake Elbow, 900 Bolt Angle Air Cleaner Assembly (See Item A) Plate, Mount (L. H.) Plate, Mount (R. H .)

Bolt Washer, Lock Nut Bracket (R.H.) (N.1. ) Bracket (L.H. )

1 1 4 4 4 1 1

49

(;)

U"l N'

M

0..

50.

I-

AIR CLEANER AND EXHAUST --(GM) Item A 1

Part No

2082398 2102319 2 6953029 2031475 3 3A 2031617 4 2039923 5 6950423 6953031 6 7 6953030 8 6953035 6953034 9 10 6953032 11 6953033 2057939 12 2101165 13 14 2031496 14A 2036817 15 2101136 16 2100546 17 2070303 18 2031500 18A 2036817 18B 2031618 19 2055401 2101670 20 21 2054680 2100951 22 2054680 23 2101571 24

Description Air Cleaner Assembly (Include Items 2, & 4 through 12) Pipe Assembly, Exhaust Body Assembly Bolt Nut Band, Mounting Clamp Assembly Element Assembly Element Assembly Nut Assembly '0' Ring Baffle Assembly Cup Assembly Valve, Vacuator Bracket, Air Cleaner Bolt Washer, Flat Bracket, Air Cleaner Elbow, 900 Clamp, Hose Bolt Washer, Flat Nut Clamp, Hose Hose, Hump Clamp, Hose Tube, Intake Clamp, Hose Elbow, 22 0

Qty. 2 1 2 8 8 4 2 • 2 2 4 2 2 2 2 1 4 2 1 1 1 2 2 2 2 1 1 1 2 1

51.

-

~--------------~~------------------=

52.

FUEL TANK AND LINES (CD).

Item

Part No

. 1

-------

2 3 4 5 6 7 8 9 10 11 12

------2104025 2038471 2032277 2036256 2036256 2033386

------2031389 2084634 2031926

Description

Qty

-

Engine (See Index) Adapter, Straight (Furnished w/Engine) Hose Adapter, Straight Elbow, 900 Nipple Nipple (Corr. PIN) Plug Tank, Fuel (See Index) Adapter, Straight Hose 0 Elbow, 90

OCTOBER 1976

1 1

2 1

1 1

1 1

1

53.

1

~~~A--~----------~r--3 I

0:--+ - - - - - t - 5

FUEL FILTER (CD) Item

Part No

A

2079431 2078834 6952879 6952880 6952881 6950956

1

2 3 4 5

Decription

Qty.

Filter Assembly, Fuel (Include Items 1 through 5) Cartridge Head Bolt Ring Seal

1 2 1

2 2 2 55.

= c:r.a N

co

....

C"')

....,.

.co _ In

c.o

....,.

C"')

-

N

-

56,

-

N

-~

FUEL TANK AND LINES (GM)

Item 1 2 3 4 5 6 7 8 9 10 11

12 13 14 15 16 17 18 19 19 19A 19B 20 21 22 22A 22B 22C

Description

Part No

------2104718 2104717 2031988 2033084

-------

2004358 2031946 2041474 2053266

-------

2033386 2036256 2031947 2301008 2090453 2005266 2032010

-------

-------

6851860 6851861 2104719 2032010 2032842 2031517 2036818 2031393

Engine Assembly (See Index) Hose Hose Adapter, Straight Coupling Valve, Check (Furnished With Engine) Nipple Elbow Nipple (Corr. PIN) Bushing, Reducer Tank, Fuel (See Index) Plug Nipple Elbow Adapter, Straight Adapter, Straight Plug Elbow Filter, Fuel (Primary) (Furnished With Engine) Filter, Fuel (Secondary) (Furnished With Engine) Element, Primary Fuel Filter Element, Secondary Fuel Filter Hose Elbow Clip (N.I.) Bolt (N.I.) Washer, Flat (N .1.)

Washer, Lock (N .1.)

--"

.

Qty 1 1 1 1 1

-

1 1 1

1

-

1 1 1 ., 1 1

2 2

--

1 1 1 1 1 1 1 1

.-

REVISION 2 - MARCH 1978

.57

~ ~

j'

.i ; ,t i

,

,'.

..... ~

1

4

ORANG!

a

6

a '\

10

'\

5

I

\

12

18

14

111 '13115

18

I

I 19

17

20 21

r..

I ~1~

51

T

/23 24

~:,:J

T

:'~~

sa

/_/K'O-1 ~

l\i

'"

5H! 51

1/\ It 1\ \\\34 \~ \ \

I I \

48 49

46

4145

44

42 40 3

43

41 39

36

1 ~6

2' 30 28

31 35' 33 31 29

21

25

I

TP3248

TROIAN BATTERY AND WIRING

Item

Part No

Description

Qty

*1 +1 +lA 2 2 2A 3 4 4

2078284 2107464 2111048 6952479 6951693 2113880 2033414 2059994 2057813 2087661 2059994 2303864 2101288 2101285 2036816 2041069 2106032 2033412 2104499 2301466 2052993 2046238 2096400

Alternator (35 Amp) Alternator (42 Amp) Resistor & Bracket (N.I.) Starter (CD) Starter (GM) Solenoid Re1ay(Not As lllustrated)(GM & CD)(Supersedes 2086825) Strap, Ground Cable, Ground (At Converter - Not As Illustrated) (GM) Cable, Ground (At Converter - Not As lllustrated)(CD) Cable Battery (GM) Cable, Battery (CD) Battery (N.S.S. - Obtain Locally) Hold Down Assembly (N.I.) J-Bolt, Battery Hold-Down (N.!.)

Washer, Plain (N.l.)

Nut, Lock (N.I.) Mat (N.!.)

Cable, Jumper Wire, Column to Horn Solenoid Relay, Horn Cable Switch, Stop Light Cable, Circuit Breaker Switch, Light (See Page 64-65) Cable, Main Light Switch Cable, Oash Lights Wire Light, Oash (See Page 64-65) Breaker, Circuit Bolt Breaker to Panel (N.L) Washer, lock (N.l.)

Nut (N. 1.) " Wire Harness, Left Panel Connector Harness, Front Electrical lamp, Headlight (See Page 68-69) Lamp, Floodlight (See Page 68-69) Switch, Hoist and Bucket Cut-Out (Supersedes 2097469) Cable, Dash Lights Not Applicable Switch, Heater Wire Buzzer, Low Air Pressure Screw (N. 1. ) Washer, Lock (N.I.) Nut (N. 1.)

Cable, Buzzer to Pressure Switch Switch, Low Air Pressure Cable, Battery Switch to Buzzer Cable, Battery Switch to Ether Start Switch

1

5 5

6 6A 6B 6C 60 6E 7 8 9 10 11

12 13 14 15 16 17 18 18A 18B 18C 19 20 21 22 23 24 25 26 27 28 29 29A 29B 29C 30 31 32 33

-------

2096400 2104420 2078490

-------

2091550 2038628 2031389 2031615 2104390 2104418 2102781

-------------

2110046 2102782

-------

2103317 2104398 2047972 2104336 2031389 2031615 2305156 2083437 2083982 2096475

Revision 8 - December, 1981

1

1

1

1 1 1

1 1

1 1 2 1 2

2 2 1

1 1 1 1 1

1

-1 1 1

-

1 2 2 2 1 1 1

-

-

2 1

-

1 1

1 2 2 2 1 1

1 1

59

I ROlAN BATTERY AND WIRING

Item

34 34A 35 36 37 38 39 40 41 42 43 *43A *438 *43C *430 44 44A 44B 45 46 47 48 49 50 50 51 52 53 54 55 $56 #56 57

\.

Part No

2035671 2096399 2300278 2002542 2102882 2077508 2051065 2095269 2046559 2078673 6950889 6950888 6901391 2102779 2101808 2102780 2102801 2102800

2303297 2095942 2110152 2084846

Description

Qty

Hourmeter (See Page 64-65) Switch, Pressure (N.I.) Switch, Starter (See Page 64-65) Cable, Battery Switch to Start Switch Switch, Battery (See Page 64-65) Switch, Ether Start (See Page 64-65) Solenoid, Air Horn Wire Valve, Air Shift Solenoid (See Page 113) Cable Assembly, Stop Light Switch Valve, Servo (See Page 90-92) Connector Terminal (Female) Terminal (Knife) Sleeve Block, Terminal Screw (N. 1.)

Washer, Lock (N.l.)

Switch, Air Shift (See Page 86-88) Switch, Neutral Start Harness, Right Main Electrical Switch, Back-Up (Supersedes 2106443) Harness, Left Main Electrical Harness, Engine (CD) Electrical Harness, Engine (GM) Electrical Valve, Fuel (Furnished with Engine) Ether Start (See Page 66-67) Lamp, Stop and Tail Light (See Page 68-69) Lamp, Work Light (See Page 68-69) Cable, Back-Up Horn Ground Horn, Back-Up (See NOTE) Horn, Back-Up Cable, Alternator Ground

1

1

1 1

1 2 2 2

4 1 2 2 1 1 1 1

1 1

1

1

* For Machines Having Serial Numbers thru 79-1110.

+ For Machines Having Serial Numbers 79-1111 & Higher.

$ For Machines Having Serial Numbers thru 79-1210. # For Machines Having Serial Numbers 79-1211 & Higher.

NOTE:

60

When replacing Back-Up Horn on Machines Having Serial Numbers thru 79-1210, order Kit PIN 2110926.

Revision 8 - December, 1981

1

:TP3235

AUTOMATIC HOIST CUT-OUT Item

Part No

Description

Qty

1 1A 1B 2 3 3A 3B 4 5 6 7 7A

2031830 8100497 8101305 2043261 2101816 8100436 8100423 2093708

Screw (Corr. PIN) Lockwasher Nut Screw, Set (Corr. PIN) Block, Actuating Flatwasher Nut Magnet Switch Assembly, Proximity (See Index) Connector I Watertight (Supersedes PIN 2091178) Wire (See Index) Grommet (N .1.)

2 2

-------

2105613

-------

2103143

REVISION 4 - FEBRUARY I

1979

2 1 1 2 2 1

1 1

61

::t M N M

co _ _ _ __

0-

I-

CI ..-

-

62.

AUTOMATIC BUCKET LEVELER AND INDICATOR Item

Part No

A

2104889

1 ------2 2103381 2A 8100434 3 2103061 4 2092410 5 2104883 6 2103066 7 2104885 8 2104887 9 8100268 9A 8100053 10 2031830 10A6950888 10B 8101305 11 ------12 ------13 2106246 13A2106245 13B 2104869 13C 2104888 130 8100001 14 2105348 15 ------16 2104883 17 2105347 18 2092424 18A 8100437 19 2104886 20 2088950 20A 8100528 21 2104540

Qty

Description Tube Assembly, Actuating (Includes Items 4 through 8, 14, 16, 17 and 19) Cylinder, Bucket (See pages 84, 85) Clamp (Not as Illustrated) Flatwasher Pointer Rod Magnet Dowel, Wooden Tube Plug Bolt (Corr. PIN) Lockwasher Screw Lockwasher Nut Switch Assembly, Proximity (See pages 58-60) Connector (See pages 58-60) Support Assembly (Inc!. Items 13A,13B, 13C, 130) (Supersedes PIN 2105514) Support (Supersedes PIN 2103992) Bearing Assembly (N .1.)

Ring, Snap (N.I.) Fitting, Grease (N. I . ) Dowel Not Applicable Magnet Rod Bolt - Rod End to Pin Flatwasher (Corr. PIN) Adapter, Tube End (Corr. PIN) End, Spherical Rod Nut, Jam Grommet (N. I. )

REVISION 4 - FEBRUARY I 1979

1 1 2 1 1 1 1 1 1 ··,,4 4 2 2

2

1 1 1 1 1 1 1 1 1 1 1 1 1 1

63

5

20

19

6

7

8

9

10

n

12

18 TP3239

64

INSTRUMENT PANELS Item 1

Description

Part No

2110362 2109078 2 2110325 3 2108717 4 2111167 *5 2103317 6 2111483 7 2104337 8 2104338 9 2104347 10 2104521 11 2097713 12 2092923 13 2048300 13A 2036099 14 2105232 15 8105491 16 2062644 17 6954737 18 2303387 19 2104982 20 2104981

Gauge, Engine Oil Pressure (C.D.) Gauge, Engine Oil Pressure (G.M.) Gauge, Transmission Oil Pressure Ammeter Panel, Instrument L. H. Switch, Heater Panel t Instrument Center (Supersedes PIN 2104346) Screw Retainer I Nut Panel, Instrument R. H .

Plate, Blockout Gauge, Air Pressure Valve, Emergency Brake Control Switch I Clutch Disconnect Screw Hourmeter, Assembly Switch, Starter Switch, Ignition Switch, Ether Start Switch, Light Gauge, Transmission Temperature Gauge, Engine Temperature (Corr. PIN)

Qty 1 1 1

1 1 1 1 10 10 1 1 1 1 1 2 1 1 1

1 2 1 1

*For Machines Having Serial Numbers Through 79-1095

REVISION 4 - FEBRUARY, 1979

65

./

.

// / /

--, I \ II

....-..

/

/

4. _ _ 1

\i.L __ -

I

.~L- - - - ( f ! J

i

--------0)--

'--------------------------------------~

-66.

'ETHER START KIT

Item

Part No

A 1 1A 2 3 4 5 6 6A 6B 6C 7 8 * 9 10 1112 12A 13 *14 *15 16 17 18 l8A 18B l8C 19

2097760 2031496 2031392 2103484 6954953 2036555 6851829 2031427 2032958 2031389 2031615 6851832 2053262 -------

2096475 6954737 2046559 2051115 6954324

------------6954738 6954767 2031427 2032958 2031389 2031615 2051065

Description Kit, Ether Start (Include Items 4 through 7,11,13,16, & 17) Bolt Washer, Lock Bracket Gasket, Valve Bottle, Ether Block, Clamp Bolt (Not as Illustrated) Washer, Flat Washer, Lock Nut Atomizer (Include 1 each of Items 14 & 15) Bushing, Reducer Switch, Battery Wire Assembly Switch, Ether Start Sleeve, Neoprene Terminal Tube Nut (N.S.S.) (Order Item 7) Sleeve (N.S.S.) (Order Item 7) Fitting, Valve Valve Assembly Bolt Washer, Flat Washer, Lock Nut Terminal

Qty. 1 2 2 1 1 1 1 2 2 2 2 1 1

1 1 1 1 1

-

-

1 1 2 2 2 2 1

67.

1

2

3

'----------------4

T?3244

68

LIGHTS AND MOUNTING Item A B 1 lA 2 3 4 C 5 6 7 7A 7B

Description

Part No

2060809 2048130 6951120 6951121 6950508 6951356 2051982 2074852 6952580 6950846 2031520 2031393 2035666 7C 2031619 6950847 8 2032982 9 2081491 10 2074851 11 6952579 12 13 2048234 13 2034911

Light, Stop & Tail (Include Items 1,2 & 3) Light, Rear Work (Include Items 1,2 & 4) Frame Screw Retainer Lamp (Red) Lamp (Clear) Lamp Assembly, Flood (Include Items 5,6,8,9,12 & 13) (Top) Shell Assembly Bushing, Pivot Bolt Wa sher, Lock Washer, Lock Nut Washer Nut Bracket Assembly Light (C·orr., PIN) Lamp Ass'y, Headlight (Include Items 5,6,8,9,12,13) (Bottom) Retainer Lamp, Headlight (Bottom) Lamp, Floodlight (Top)

OCTOBER 1976

Qty 2 2 4

12 4 2 2 2 4 4 4 4

4 4 4 4

2

2 4

2 2

69.

-

c

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-

....

-

--

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-

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-

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70.

MAIN HYDRAULIC SYSTEM Item

Description

Part

Qty

(For Machines Having Serial Number Through 79-1082) 1 2 2A 2B 3 3A 3B 4 4A 5 5A 6 7 7A 7B 8 8A 8B 8C 9 9A 9A 9A 9B 10 10 10A 11 11A 12 12A 12A 12B 13 13 13A 14 14 14A 15 15A 15B 16 16A 16B 17 17A 18

2070772 2070817 2031521 2031393 2033316 2031500 2031392 2097118 2072632 2069457 2072632

-------

2033316 2031500 2031392

-------

2103979 2103381 2036815 2033316 2031500 2031506 2031496 2031392 2100862 2100863 2072632 2100861 2072632 2033316 2031500 2031496 2031392 2100860 2100858 2072632 2100859 2100857 2072632 2070816 2031521 2031393 2070817 2031521 2031393 2100856 2072634

-------

Valve, Check Half, Flange Bolt Washer, Lock Half, Flange (Carr. PIN) Bolt Washer I Lock Hose '0' Ring Hose '0' Ring Cylinder, Hoist (See Pages 82,83) Half, Flange (Carr. PIN) Bolt Washer I Lock Cylinder, Bucket (See Pages 84,85) Manifold Clamp (N.I.) Washer, Flat (N.I.) Half, Flange (Carr. PIN) Bolt Bolt Bolt Washer, Lock Hose (R.H.) Hose (L.H.) '0' Ring Hose '0' Ring Half, Flange (Carr. PIN) Bolt Bolt Washer, Lock Hose (L. H.) Hose (R.H.) '0' Ring Hose (L. H.) Hose (R.H.) '0' Ring Half I Flange Bolt Washer, Lock Half I Flange Bolt Washer, Lock Hose '0' Ring Valve, Main Control (See Pages 78-81)

REVISION 4 - FEBRUARY, 1979

1 2 4 4 8 16 16 2 4 2 4

-

8 16 16

-

2 2 4 16 24 8 16 48 1 1 4 2 4 16 16 16 32 1 1 4 1 1 4 2 4 4 2 4 4 1 2

-

71

MAIN HYDRAULIC SYSTEM Item

Part

19 19A 20 20A 20B 21 21A 21B 22 22 22A 23 23 23A 24 24A 24B 25 26 26A 26B 27 27A 27B 28 28 28A 28B 29 29A 29B

2100855 2072633 2070816 2031521 2031393 2033316 2031500 2031392 2100851 2100853 2072632 2100852 2100854 2072632 2033316 2031500 2031392

-------

2033316 2031500 2031392 2033320 2031541 2031394

-------

--_._---

2047014 2072635 2033319 2031521 2031393

Descri ption

1 2 2 4 4 2 4 4 1 1 2 1 1 2 2 4 4

Hose '0' Ring Half, Flange Bolt Washer I Lock Half I Flange (Corr. PIN) Bolt Washer, Lock Hose (GM) Hose (CD) '0' Ring Hose (GM) Hose (CD) '0' Ring Half I Flange (Corr. PIN) Bolt Washer I Lock Pump, Main Hydraulic (See Pages 74-76) Half, Flange (Carr. PIN) Bolt Washer I Lock Half f Flange Bolt Washer fLock Hose (GM) (See Note) Hose (CD) (See Note) '0' Ring '0' Ring Half f Flange Bolt Washer I Lock

Note:

72

Qty

-4

8 8 4 8 8 2 2 4 4 8 8 8

When Replacing .Item 28, Order Items 7, 12 Through 15 and 21 Listed on Page 72C.

REVISION 5 - APRIL 1979

-...J N

co

101

108

I

10

I I - ! I - S9

;;0

m

41

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-...J

(0

F

MAIN HYDRAULIC SYSTEM Item

Description

Part No

Qty

(For Machines Having Serial Numbers 79-1083 Through 79-1200) 1 2 3 4 5 6 ¢ 7 8 9 10 11 ¢12 ¢13 ¢14 ¢15 16 17 18 19 20 ¢21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44

-------------

2033268 2109403 8100077 8100652 2108448 8402986 2033320 8100241 8100024 2090384 2108450 2108467 2108451 2108452 2072635 2033319 8100241 8100024 2070772 2108449 2108468 2100854 2100852 2072632 8105662 8100261 8100053 2100853 2100851 2072632 8105662 8100261 8100053

-------

2100855 2072633 2070816 8100050 8100024

-------

8102139 8100048

_.... _----

2069457 2072632 8105662

Pump, Main, Steer and Servo (See Pages 76B-76D) Pump, Main and Steer (See Pages 74-76) Gasket, Pumps Stud Flatwasher Nut Coupling, 900 '0' Ring Half I Flange Bolt Lockwasher Clamp Hose (C.D.) Hose (G.M.) Manifold 1 Suction - (Long) Manifold 1 Suction - (Short) '0' Ring Half I Flange Bolt Lockwasher Valve, Vacuum Breaker Check Hose (C.D.) Hose (G.M.) Hose Assembly (C. D.) - Upper Pump to Manifold Block Hose Assembly (G.M.) - Upper Pump to Manifold Block '0' Ring Half, Flange Bolt Lockwasher Hose Assembly (C.D.) - Lower Pump to Manifold Block Hose Assembly (G. M.) - Lower Pump to Manifold Block '0' Ring Half 1 Flange Bolt Lockwasher Hydraulic Tank (See Pages 34,35) Hose Assembly '0' Ring Half, Flange Bolt Lockwasher Main Control Valve (See Pages 78-81) Bolt, Mounting Nut Lift Cylinder (See Pages 82,83) Hose Assembly - Control Valve to Hoist Cylinder Shank End '0' Ring Half I Flange

REVISION 4 - FEBRUARY I 1979

-2 8 8 8 2 2 4 8 8 4 1

1 1 1 2 4 8 8 1 1

1 1 1 2 4 8 8 1 1 2 4 8 8

-

1 2 4 8 8

-

3 3

-

2 4 8

72C

MAIN HYDRAULIC SYSTEM Item

Part No

45 46 47

8100261 8100247 8100053 2108623 2072632 8105662 8100261 8100053 2108622 2072632 8105662 8100261 8100053 2100860 2072632 8105662 8100260 8100261 8100053 2100863 2072632 8105662 8100261 8100260 8100053 ------2100861 2072632 8105662 8100261 8100260 8100053 2100859 2072632 8105662 8100260 8100261 8100053 2100857 2072632 8105662 8100260 8100261 8100053 2100858 2072632 8105662 8100260 8100261 8100053

48

49 50 51 52 53 54 55 56

57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84

85 86 87 88 89 90 91 92 93 94 72D

Description Bolt Bolt Lockwasher Hose Assembly '0' Ring Half, Flange Bolt Lockwasher Hose Assembly '0 1 Ring Half, Flange Bolt Lockwasher Hose Assembly '0 1 Ring Half, Flange Bolt Bolt Lockwasher Hose Assembly '0' Ring Half t Flange Bolt Bolt Lockwasher Bucket Cylinder Hose Assembly '0' Ring Half, Flange Bolt Bolt Lockwasher Hose Assembly 10' Ring Half, Flange Bolt Bolt Lockwasher Hose Assembly '0' Ring Half I Flange Bolt Bolt Lockwasher Hose Assembly 10' Ring Half f Flange Bolt Bolt Lockwasher

Qty

12 4 16 1 Control Valve to Hoist Cylinder Rod End-L.H. 2 4 8 8 1 Control Valve to Hoist Cylinder Rod End-R.H. 2 4 8 8 1 Control Valve to Bulkhead-L.H. 2 4 4 4 8 1 Bulkhead to L. H. Bucket Cylinder 2 4 4 4 8 (See Pages 84,85) 2 Bulkhead to Bucket Cylinder Rod End 4 8 8 8 8 1 Control Valve to Bulkhead-L.H. 2 4 4 4 8 1 Control Valve to Bulkhead-R.H. 2 4 4 4 8 1 Control Valve to Bulkhead-R.H. 2 4 4 4 8

-

REVISION 4 - FEBRUARY I 1979

MAIN HYDRAULIC SYSTEM Item

Description

Part No

95 2100862 96 2072632 97 8105662 98 8100261 99 8100260 100 8100053 *101 2103979 +101 2108681 102 2072632 103 8100267 104 8100053 105 ------106 2103381 107 8100083 108 8100434 109 2100856 110 8106949 111 2070817 112 8100050 113 8100024 114 2103169 115 2072635 116 2041657 117 8100024 @118 ------@118 ------119 2078832

Hose Assembly - Bul khead to R. H • Bucket Cylinder '0' Ring Half, Flange . Bolt Bolt lockwasher Manifold, Bucket Cylinder Manifold, Bucket Cylinder '0' Ring Bolt Lockwasher Bolt (See Pages 62,63) Clamp (Includes Item 107) Nut Flatwasher Hose Assembly - Main Return '0' Ring Half, Flange Bolt Lockwasher Block, Return Manifold '0' Ring Screw, Socket Head Cap Lockwasher Hose Assembly - Suction (C. D.) (See Note) Hose Assembly - Suction" (G.M.) (See Note) Pump Drive Sleeve and Snap Ring Assembly

Qty

I

I

1 2 4 4 4 8 2 2 2 4 8

-

2

4 4 1 2 4 8 8 1 1 4 4

2

@ For Machines Having Serial Numbers Through 79-1086 ¢ For Machines Having Serial Numbers 79-1087 and Higher

*

For Machines Having Serial Numbers Through 79-1092 + For Machines Having Serial Numbers 79-1093 and Higher Note:

When Replacing Item 118, Order Items 7, 12 Through

15 and 21.

REVISION 4 - FEBRUARY, 1979

72E

-...I N

"

101

101

10

/

10

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MAIN HYDRAULIC SYSTEM Item

Description

Part No

Qty

(For Machines Having Serial Numbers 79-1201 and Higher) 1 2

3 4 5 6 7

8 9 10 11 12 13 14 15 16 17 18 19 20 21

22 23 24 25 26 27 28 29 30 31 32

33 34 35 36 37 38 39 40 41 42 43

44

------------2033268 2109403 8100077 8100652 2110879 8402986 2033320 8100241 8100024 2090384 2110840 2110519 2110808 2110809 2072635 2033319 8100241 8100024 2070772 2108449 2108468 2100854 2100852 2072632 8105662 8100261 8100053 2100853 2100851 2072632 8105662 8100261 8100053 ------2100855 2072633 2070816 8100050 8100024 ------8102139 8100048 ------2069457 2072632 8105662

Pump, Main, Steer and Servo (See Pages 76K-76M) Pump, Main and Steer (See Pages 76F-76H) Gasket, Pumps Stud Flatwasher Nut 0 Coupling, 90 '0' Ring Half, Flange Bolt Lockwasher Clamp Hose (C. D.) Hose (G.M.) Manifold, Suction - (Long) Manifold, Suction - (Short) '0' Ring Half, Flange Bolt Lockwasher Valve, Vacuum Breaker Check Hose (C.D.) Hose (G.M.) Hose Assembly (C.D.) - Upper Pump to Manifold Block Hose Assembly (G.M.) - Upper Pump to Manifold Block '0' Ring Half 1 Flange Bolt Lockwasher Hose Assembly (C.D.) - Lower Pump to Manifold Block Hose Assembly (G.M.) - Lower Pump to Manifold Block 10 1 Ring Half 1 Flange Bolt Lockwasher Hydraulic Tank (See Pages 34,35) Hose Assembly 10' Ring Half, Flange Bolt Lockwasher Main Control Valve (See Pages 78-81) Bolt, Mounting Nut Lift Cylinder (See Pages 82,83) Hose Assembly - Control Valve to Hoist Cylinder Shank End 10' Ring Half, Flange

REVISION 4 - FEBRUARY I 1979

3

8 8 8 2 2 4

8 8 4 1 1

1 1 2 4

8 8 1 1 1 1 1

2 4

8 8 1 1 2

4 8 8 1

2 4 8 8 3 3

2 4 8

72G

MAIN HYDRAULIC SYSTEM Item

Part No

45

8100261 8100247 8100053 2108623 2072632 8105662 8100261 8100053 2108622 2072632 8105662 8100261 8100053 2100860 2072632 8105662 8100260 8100261 8100053 2100863 2072632 8105662 8100261 8100260 8100053 ------2100861 2072632 8105662 8100261 8100260 8100053 2100859 2072632 8105662 8100260 8100261 8100053 2100857 2072632 8105662 8100260 8100261 8100053 2100858 2072632 8105662 8100260 8100261 8100053

46

47 48 49 50 51 52 53 S4 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 72H

Description Bolt Bolt Lockwasher Hose Assembly '0' Ring Half I Flange Bolt Lockwasher Hose Assembly '0' Ring Half,Flange Bott Lockwasher Hose Assembly 'O! Ring Half, Flange Bolt Bolt Lockwasher Hose Assembly '0' Ring Half 1 Flange Bolt Bolt Lockwasher Bucket Cylinder Hose Assembly '0' Ring Half, Flange Bolt Bolt Lockwasher Hose Assembly '0' Ring Half, Flange Bolt Bolt Lockwasher Hose Assembly '0' Ring Half, Flange Bolt Bolt Lockwasher Hose Assembly '0' Ring Half I Flange Bolt Bolt Lockwasher

Qty

Control Valve to Hoist Cylinder Rod End-L.H.

Control Valve to Hoist Cylinder Rod End-R.H.

Control Valve to Bulkhead - L. H.

Bul khead to L. H. Bucket Cylinder

(See Pages 84,85) Bulkhead to Bucket Cylinder Rod End

Control Valve to Bulkhead - L.H.

12 4 16 1 2 4 8 8 1 2 4 8 8 1 2 4 4 4 8 1 2 4 4 4 8 2 4 8 8 8 8 1 2 4 4

Control Valve to Bulkhead - R.H.

Control Valve to Bulkhead - R. H.

REVISION 4 -

~EBRUARY I

4 8 1 2 4 4 4 8 1 2 4 4 4 8

1979

MAIN HYDRAULIC SYSTEM Item

Part No

95 96 97 98 99 100 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120 121

2100862 2072632 8105662 8100261 8100260 8100053 2108681 2072632 8100267 8100053

-------

2103381 8100083 8100434 2100856 8106949 2070817 8100050 8100024 2103169 2072635 2041657 8100024 2110906 2078832 2110590 2056301

Description Hose Assembly - Bulkhead to R. H. Bucket Cylinder '0' Ring Half I Flange Bolt Bolt Lockwasher Manifold, Bucket Cylinder 10 1 Ring Bolt Lockwasher Bolt (See Pages 62,63) Clamp (Includes Item 107) Nut Flatwasher Hose Assembly - Main Return '0 1 Ring Half I Flange Bolt Lockwasher Block, Return Manifo.ld '0' Ring Screw, Socket Head Cap Lockwasher Pump Drive Sleeve and Snap Ring Assembly Pump Drive Sleeve and Snap Ring Assembly Flange I Pump Drive Adapter Capscrew, Socket Head

REVISION 4 - FEBRUARY I 1979

Qty 1 2 4 4 4 8 2 2 4 8

-

2 4 4 1 2 4 8 8 1 1 4 4 1 1 1 4

73

/'--:-. . /

/11_ )

(

~ .

\,,~ (:

?

~i

j11\~"I ~ /

/

~

.

D

I,

~

73A

16

l078L

REVISION

2 -.

MARCH 1978

ACCESSORY HYDRAULIC PIPING Item

Part No

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

2094909 2104940 2104941 2072632 2033316 2031500 2031392 2031504 2031618 2104942 2104922 2104923 2068076 2031524 2031393 2046318 2031964

Description Main Control Valve - 3 Spool (See Index) Hose Assembly - Block to Valve Hose Assembly - _Block to Valve '0' Ring Half, Split Flange Bolt lockwasher Bolt Nut Hose Assembly - Pipe to Block Pipe Assembly - R. H. Pipe Assembly - l. H. Clamp Bolt lockwasher 0 Adapter I 90 Swivel '0' Ring

Qty 1 1 1 6 16 8 32 16 16 2 1 1 4 8 8

2 2

"

REVISION 2 - MARCH 1978

738

....

.<.0 N

M

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r

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l

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f

\

74.

MAIN AND STEER HYDRAULIC PUMP Item

Part No

Description

Qty

(Two Pumps Used Per Machine, For Machines Having Serial Numbers Through 79-1082) (One Pump Used Per Machine, For Machines Having Serial Numbers 79-1083 Through 79-1200) A B

C D

E F G H

6955831 6801202 6955838 6955839 6955840 6800757

1

2 3 4

4A

5 6 1

8 9

10 11

12 13 14 14A 15 16 16A 11 11A 18 19 20 21 21A

6800759 6800747 6751118 6800743 6801318

22

6800158 6751118 6801285 8100024 6800761

23 23A 24 24A 24B 25 25A

8100241 8100024 6800071 6800748 2314075

Pump Assembly (Includes Items 1 through 39) (See Note) Pump Assembly, Front Section. (Includes Items 1-14A, 18, 23 and 36-39) (See Note) Kit, Seal (Includes Items 36,37,38 & 39) Pump Assembly, Rear Section (Includes Items 16, 16A, 17, 24-27 and 29-35) Kit, Gear (Includes Items 29 & 30) Kit, Intermediate (Includes Items 16A, 25A, 31, 32, 33 and 35) Kit, Minor (Includes Items 16A, 25A, 32, 33 and 35) Kit, Connection (Includes Items 15,19,20 through 22 & 23A) Adapter Ring, Seal '0 1 Ring Plate, Wear Pin, Roll Spacer Shaft, Driven Shaft, Drive Plate, Wear Seal, Back-Up Seal (Supersedes PIN 6800736) Bearing Dowel Cover Bolt Washer, Lock Coupling Plug 10' Ring Adapter Gasket - Cover (13) To Adapter (11) (N.I.) 10 1 Ring Dowel '0 1 Ring Capscrew (Supersedes PIN 2035441) Washer, Lock Ring, Seal Plug '0' Ring Bolt Washer I Lock Washer, Flat Cover Ring, Seal

REVISION 4 - FEBRUARY 1 1979

1 1 1 1 1 1 1 1 1 1

2 1 2 1 1 1 1 1 1 4

2 1

4 4 1 1 1 1 1 1 1 1

2 2 1 1 1 4 4 4 1 1

75

MAIN AND STEER HYDRAULIC PUMP Item

Part No

26 26A 27 28 29 30 31 32 33 34 35 36 37 38 39

6800730 8100024 6801203 6800752 ------------6800746 . 6800754 6800755 6800751 6800895 -------------------------

Description Capscrew Washer, Lock Housing, Cover Dowel Shaft, Drive (N.S.S.) (Order Item E) Shaft, Driven (N.S.S.) (Order Item E) Plate, Wear Ring, Seal Seal, Back-Up Bearing Seal Deflector, Oil Spacer Seal, L.P. Seal f Dust Note:

Qty 4

4 1

2 2 2 2 4 1 1

2 1 1

When Replacing Either Item A, Pump Assembly, Or Item B, Front Pump Section, Order One Of The Kits Li sted Below.

For Machines Having Serial Numbers 79-1011 Through 79-1082 Order PIN 2111574 (G.M. )(Each Kit Contains Two (2) Main Or And Steer Pumps Identical To PIN 2111575 (C.D.) Main And Steer Pumps on 79-1201 And Higher - See Pages 76F-76H) For Machines Having Serial Numbers 79-1083 Through 79-1200 Order PIN 2110999 (G.M. )(Each Kit Contains One (1) Main Or And Steer Pump And One (1) Main, PIN 2111000 (C. 0 .) Steer and Servo Pump Jdentical To Pumps On 79-1201 And Higher.

See Pages 76K-76M) Accurate Records Must Be Maintained For Correct Parts Replacement.

76

REVISION 4 - FEBRUARY I 1979

1170L

REVISION 5 - APRIL 1979

76B

MAIN, STEER AND SERVO HYDRAULIC PUMP

Item

Description

Part No

Qty

(For Machines Having Serial Numbers 79-1083 through 79-1200) A B

-------

C D

6801315 6955985 6955943 6955944 6800757 6955947

E

F G

H

1 2 3 4 5

6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40

-------

-------------------------------------------------

-------------------------

------.

------.

-------------

------.

-------------

6800759 6951656 6800758 6751118 6801285 8100024 6801398 6801318 6800743 6801158 6800754 6800755 6800751 6800746 ------.

-------

6800752 6800895 6800747 6751118 6800730

Pump Assembly (Includes Items 1 through 59) (See Note) Pump Assembl y I Front Section (I ncl udes I tesm 1-19) (See Note Pump Assembly, Steer (Includes Items 28 through 41) Kit, Gear (Includes Items 34 & 35) Kit, Intermediate (Includes Items 30, 31, 33, 37 & 39) Kit, Minor (Includes Items 30, 31, 37 & 39) Kit, Con nection (I ncl udes Items 20 - 26) Kit, Connection (Includes Items 42-46, 48-51 & 57-59) Adapter Seal, Low Pressure Wiper Bearing Housing, Cover Dowel Shaft, Drive Shaft, Driven Ring[ Seal Seal Seal, Back-Up Plate, Wear Spacer Plate, Wear Pin, Roll Capscrew Lockwasher Plug '0· Ring Coupling '0' Ring Dowel 10' Ring Capscrew Lockwasher Ring, Seal Gasket Adapter Housing, Cover Ring, Seal Ring, Back-Up Bearing, Roller Plate, Wear Shaft, Drive (N.S.S.) (Order Item C) Shaft, Driven (N.S.S.) (Order Item C) Dowel Seal Plug '0 1 Ring Capscrew

REVISION 5 - APRIL 1979

-

1 1 1 1 1 1 1 1 1 4 1 2 1 1 1 1 1

1 1 1 2 4 4 1 1

1 1

1 1 2 2 1 1 1 1 2 2 4 2

-2 1 2 2 4

76C

MAIN, STEER AND SERVO HYDRAULIC PUMP

Item

Part No

41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59

8100045 6801301 6751118 6800797 6801305 6801324 6801322 6801303 8100024 6801300 6801323 2005177 2007712 2005174 8100024 6801308 6801302 8100026 6801304

Qty

Description Lockwasher Coupling '0' Ring Dowel Ring, Snap Ring, Seal Gasket Capscrew Lockwasher Plate, Spacer Gasket Cover '0' Ring Capscrew Lockwasher Pump Assembly, Servo Capscrew Lockwasher Washer

4 1 2 1 1 1 1 2 2 1 1 1 1 4 4 1 2 2 2

Note:

When replacing either Item A, Pump Assembly I or Item B I Front Pump Section, order one of the kits listed below.

Order

PIN 2110999 (G.M.) - (Each kit contains one (1) Main or

PIN

and Steer Steer and 2111000 (C.D.) to pumps See pages

Pump and one (1) Ma in, Servo Pump identical on 79-1201 and higher.

76K - 76M)

Accurate records must be maintained for correct parts replacement.

760

REVISION 6 - NOVEMBER 1979

76F

REVISION 5 - APRIL 1979

MAIN AND STEER HYDRAULIC PUMP Item

Description

Part No

Qty

(For Machines Having Serial Numbers 79-1201 and Higher)

1 2 3 4 5 6

2110703 6801372 6956014 6956015 6801382 6801202 6955838 6955839 6955840 6801389 6801373 6801387 6801384 6801380 6801374 6801381

7 8

-------------

9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38

6801386 6801377 6801383 6801385 6801379 8100431 6801396 6801378 6801397 6801324 6801390 6801285 8100024 6801392 6800797 6751118 6801391 6801396 6801395 6801393 6801394 6801322 6800743 6751118 6800747 6800751 6800746 6800754 6800755 _.. -----

A B C D E F G H I J

Pump, Main and Steer (Includes Items 1-49) Pump, Main (Includes Items 1 Through 16) Kit, Gear (Includes Items 7 and 8) Kit, Intermediate (Includes Items 2,3,9-12, and 15) Kit, Minor (Includes Items 2,3,9,11,12 and 15) Pump, Steer (Includes Items 31 Through 49) Kit, Gear (Includes Items 7 and 8) Kit, Intermediate (Includes Items 32,35-37, 42 and 46) Kit, Minor (Includes Items 32,36,37,42 and 46) Kit, Connection (Includes Items 18 Through 29) Adapter Seal Wiper Bearing Cover Dowel Gear, Drive (N.S.S.) Order Item C Gear, Driven (N.S.S.) Order Item C Seal Plate, Wear Seal Seal, Back-up Capscrew Lockwasher '0' Ring Plug Gas ket Ring, Seal Plate, Spacer Capscrew Lockwasher Capscrew Dowel '0' Ring Dowel '0' Ring Ring, Seal Coupling Capscrew Gasket Adapter '0' Ring Plug Bearing Plate, Wear Seal Seal, Back-up Gear I Drive (N. 5.5.) Order Item G

REVISION 5 .. APRIL 1979

1 1 1 1 1 1 1 1 1 1 1 1 1 4 1

2 1

2 2 2 4 4 1 1 1 1 1

2 4

2 1

2 1

2 1 1

4 1 1 1 1

4 2 2 2

76G

MAIN AND STEER HYDRAULIC PUMP Item

Part No

39

------6801203 6800752 6800895 6800730 8100045 6800748 2314075 8100241 8100024 6800071

40

41 42 43 44 45 46 47 48 49

76H

Description Gear I Driven (N .5.5.) Order Item G Housing, Cover Dowel Ring, Seal Capscrew Lockwasher Cover Ring, Seal Capscrew Lockwasher Flatwasher

Qty

-1 2

1 4 4 1 1 4 4 4

REVISION 5 - APRIL 1979

76K

REVISION 6 - NOVEMBER 1979

MAIN, STEER AND SERVO HYDRAULIC PUMP

Item

Description

Part No

Qty

(For Machines Having Serial Numbers 79-1201 and Higher) A B

C D E F G H I J

K 1

2 3 4

5 6 7 8 9

10 11

12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33

34 35 36 37

2110702 6801372 6956014 6956015 6801382 6801315 6955985 6955943 6955944 6801389 6955947 6801373 6801387 6801384 6801380 6801374 6801381 6801386 6801377 6801383 6801385 6801379 8100431 6801396 6801378 6801397 6801324 6801390 6801285 8100024 6801392 6800797 6751118 6801391 6801396 6801395 6801393 6801394 6801322 6800743 6751118 6800747 6800751 6800746 6800754 6800755

Pump, Main, Steer and Servo (I ncludes Items 1-61) Pump, Main (Includes Items 1 Through 16) Kit, Gear (Includes Items 7 and 8) Kit, Intermediate (Includes Items 2,3,9-12 and 15) Kit, Minor (Includes Items 2,3,9,11,12 and 15) Pump, Steer (Includes Items 31 Through 44) Kit, Gear (Includes Items 38 and 39) Kit, Intermediate (Includes Items 32,35-37 and 42) Kit, Minor (Includes Items 32,36,37 and 42) Kit, Connection (Includes Items 18 Through 29) Kit, Con nection (I ncl udes I terns 49 Th roug h 60) Adapter Seal Wiper Bearing Cover Dowel Gear, Drive (N.S.S.) Order Item C Gear, Driven (N.S.S.) Order Item C Seal Plate, Wear Seal Seal, Back-up Capscrew Lockwasher ·0· Ring Plug Gasket Ring, Seal Plate, Spacer Capscrew Lockwasher Capscrew Dowel ·0· Ring Dowel ·0· Ring Ring, Seal Coupling Capscrew Gasket Adapter ·0' Ring Plug Bearing Plate, Wear Seal Seal, Back-up

REVISION 6 - NOVEMBER 1979

1 1 1 1 1 1 1 1 1 1 1 1 1 1 4 1

2 1

2 2 2 4 4

1 1 1 1 1

2 4 2 1

2 1 2 1 1 4

2 1 2 2 4

2 2 2

76L

MAIN, STEER AND SERVO HYDRAULIC PUMP

.

Item

Part No

38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61

-------

76M

-------

6801158 6800752 6800895 6800730 8100045 2005177 2007712 2005174 8100024 6801324 6801300 6801303 8100024 6800797 6751118 6801301 6801305 6801323 6801302 8100026 6801304 6801308

Description Gear, Drive (N .5.5.) Order Item G Gear, Driven (N.S.S.) Order Item G Cover Dowel Seal Capscrew Lockwasher Cover ·0· Ring Capscrew Lockwasher Ring, Seal Plate, Spacer Caps crew Lockwasher Dowel ·0· Ring Coupling Ring, Snap Gasket Capscrew Lockwasher Flatwasher Pump Assembly I Servo

Qty

-12 1 4 4 1 1 4 4 1 1 2 2 1

2 1 1 1

2 2 2 1

REVISION 5 - APRIL 1979

18 11 14 15 16" \ \:.

'I

00

11 12 13

\~'

5

~"i·V 'I

23 22

26~.'!~~ 25

2

28

I .

21

30 28

1 13J /

\T 33 32

,0

J

'02

50

43

~\V \

//~ ",'WI, ~ \ /"/

~\

42

.

38 '31 31

'41 40 '

':--"~. 46 41 I ~, ~, ~ ~,,!"-...... ~o.O,

a"'~-

<\)d'~ ~-11 ~1O~~·o \~3 ~~

,W', ~(j

~ ,_~, "_~ ~

98819&'iIJ"'".

95- _,.?'. _@\JY /' _

4.

44

__

i~

'24/'

",,~~1I ~ ,rif' ~@l ~C'Jf9, I . ~~ ~~~ \ ~'" ~<iZ~·~~t34~~1~(.,':~ :~~./1l\)~ 1~' 3

100. 10\

21 20 /

""~...

~ I~~()~

4

19

I

12

84 83

'-86 15 ' ...........1 88 89

80

~o..

0)2 ,,60 58,

d>6f),

o..~ t ~......

18

(D~I ~~/I\

1 III 11 16/ / 15

14

91 90 02'

,.

5851

\1.66&5 \ -.:: . , ' 6861 .

69

19

/(1/ ~> ~~<?)() ,"!...v \ ' ~'84"

_o.!!?--

n

n TP3246

MAIN CONTROL VALVE ASSEMBLY (2 SPOOL) Item

A B 1 * 2 3 4 4A 4B * 4C 5 5A 6 6A 7 8 9 *10 11

12 *13 14 15 16 17 18 19 *20 21 22 23 *24 25 26 27 28 29 *30 *31 *32 *33 34 35 36 37 38 *39 40 41

Part No

2094910 6753062 6752918 2035394 6752915 2108555 2031911 2075587 2072633 6750379 2031393 6752482 2031958 6752916 6752919 6752914 2033306 6750035 6750057 2035394 6752917 6750050 6750406 2033517 6750907 6750404 2035400 6750400 6750396 6752892 2033304

-------

6752893 6752891., 6751500 6751501 6751502 6753380 6753380 6750386 6750856

-------

6752478 6752479 6752480 2035400 6750395 6751089

Description

Valve Assembly, Control (Includes Items 1-102) Valve Assembly, Overload Relief (Includes Items 51-70) Cap '0' Ring Seat, Check Cover, Flange Adapter (N. 1. ) Cap (N.L) '0' Ring Capscrew Washer, Lock Plug, Pipe '0' Ring (N.L) Check Spring Seat, Relief '0' Ring Poppet Spring '0' Ring Cap Screw, Adjustment Washer Nut, Jam Nut, Acorn Eye, Plunger '0' Ring Spring Check Cap '0' Ring Plunger Assembly, Bucket Spool (N.S.S.) (Order Item A) (Includes Items 19-27, 36-42 and 102) Spring Check Assembly Plate, Retainer Plate, Retainer Wiper Seal Seal Ring, Back - Up Plate, Retainer Not Applicable Check Spring Spring '0' Ring Spring, Retainer Spring

Revision 8 - December, 1981

Oty 1 1 1

1

1 1

1 1

1 4 4 1 1

1 1

1 1 1

1 1

1 1

2 1 1

1

1 1 1 1 1

1 1 1 1

1 1 1

1 1

-

1 1 1 1 1 1

79

• ROlAN MAIN CONTROL VALVE ASSEMBLY (2 SPOOL) Item

Part No

42 *43 *44 45 46 47 47A 48

6750395 6753380 6751502 6751501 6751500 2031450 2031390 -------

*49 2035400 50 6750404 51 6750907 52 2033517 53 6750406 54 6751247 55 6752908 *56 2035400 57 6750057 58 6750035 59 6752904 *60 6750347 61 6752893 *62 2039190 *63 6752909 64 6752907 65 6752905 *66 6752910 *67 2041333 *68 2072631 69 *70 6750999 71 6753126 72 6752900 *73 2033304 74 6752901 75 6752899 76 6752898 77

*78 *79 80 *81 *82 83 84 85 86 *87 88 80

6750999 2072631 6753380 6750386 6750856 6750858 6750396 6750400 2035400 6752895

Description·

Spring, Retainer Seal Wiper Plate, Retainer Plate, Retainer Caps crew Washer, Lock Plunger Assem (Includes Items 48-50, and 85-95) '0' Ring Eye, Plunger Nut, Acorn Nut, Jam Washer Screw, Adjustment Cap '0' Ring Spring Poppet Seat, Pilot '0' Ring Spring '0' Ring Ring, Back-Up Check Seat, Check Ring, Back-Up '0' Ring '0' Ring Housing (N.S.S.) (Order Item B) '0' Ring Valve Assy. Anticavitation (Incl. Items 72-79) Cap '0' Ring Spring Check Seat, Check Housing (N.S.S.) (Order Item 71) '0' Ring '0' Ring Housing (N.S.S.) (Order Item A) Seal Ring, Back-Up Plate, Retainer Spacer Check Spring '0' Ring Cap

Qty

!

1 1 1 1 1 8 8

-

1

1 1 1

2 1 1 1 1 1

1 1

1 1

1 1

1

1

1 1

-1 2 2 2

2 2 2

-2 2

-

1 1 1 1 1 1

1 1

Revision 8 - December, 1981

TROJAN MAIN CONTROL VALVE ASSEMBLY (2 Spoo 1) Item

89 90 90A 91 92 93 94 95 95A 96 97 98 99 100 101 lOlA 102

Part No

6750848 2031452 2031390 6752911 6750390 6750374 6750047 2031479 2031391 6752896 6750395 6750851 6750047 6750365 2031450 2031390 6750397 103 6753117

Description

Retainer, Spring Capscrew Washer, Lock Cover Ring, Retainer Plug Plug, Bleeder Capscrew Washer, Lock Spacer Retainer, Spring Spring Plug, Bleeder Cover Capscrew Washer, Lock Cap Cover, Flange (N.L)

Qty

1

4 4 1

2 1 1

1 1 1

1 1

1 1 4 4 1

1

* Indicates Items Included In Seal Kit PIN 6955974

Revision 8 - December, 1981

81

I L.___ .. _._. __

82

REVISION 3 .:. SEPTEMBER, 1978

LI FT CYLINDER ASSEMBLY (Two Cylinders Used Per Machine; Quantity Shown Is For One) Item

Description

Part No

Qty

(For Machines Having Serial Numbers 79-1011 through 79-1115, 79-1117 through 79-1205,79-1207,79-1212 through 79-1217, 79-1219,79-1223,79-1226 and 79-1227) A B *C 1 2 3 4 5 6 7 *8 *9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 +24 +25 +26 27 28

2103919 2103957 2110335 2103959 2099313 2094026 8100001 2103956 2302573 2102828 ------2102829 2083311 2101847 2102826 2102825 2110322 2102821 2102824 2041155 2103953 2103952 2102823 2103958 2099315 2093988 2110341 6750988 2110309 2105317 2105316

Cylinder Assy., Lift (Includes Items 1-7 and 10-28) (See Note Kit, Service (Includes Items 7, 10 - 12, 14 - 18, 20 & 25) Kit, Piston Service (Includes Items 24 through 26) Body Assembly (Includes Items 2, 3 and 1 of Item 4) Bearing Ring, Retaining Fitting, Grease Nut, Cartridge Nut, Lock Bearing, Piston Piston (Order Item C) '0' Ring Seal, Piston Bearing, Piston '0' Ring Spacer Bearing, Rod Seal, Rod '0' Ring Ring, Back-Up '0' Ring Stuffing Box Wiper Rod Assembly (Includes Items 22, 23 and 1 of Item 4) Bearing Ring, Retaining Piston '0' Ring Washer Setscrew Plug, Nylon

1 1 1 1 1 2 2 1 ,1 3 1 1 1 1 1 1 1 '1 1 1 1 1 1 1 1 2 1 2 1 2 2

*

For Machines Having Serial Number through 79-1116. + For Machines Having Serial Number 79-1117 and higher.

Note:

For cylinders converted to 3/8t! cross section rod seals with rebuilt kit P/N 2112893, refer to pages 83A, 83B for complete cylinder breakdown.

REVISION 6 - NOVEMBER 1979

83

;::--

)219:"

83A

REVISION 6 - NOVEMBER 1979

TROIAN Lift Cylinder Assembly (Two Cylinders Used Per Machine; Quantity Shown Is For One) Item

A B C 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26

Part No

Descri pt ion

Qty

2113331 2112889 2110335 2103959 2099313 2094026 2030225 2103956 2302573 2102828 2110341 2112829 2110309 2083311 2101847 2102826 2102825 2112907 2116478 2102824 2041155 2103953 2112911 2112903 2103958 2099315 2093988 2105317 2105316

For Machines Having Serial Numbers 79-1116, 79-1206, 79-1208 thru 79-1212, 79-1218, 79-1220 thru 79-1222, 79-1224, 79-1225, 79-1228 & Higher.

Cylinder Assembly, Lift (Includes Items 1-26) Kit, Service (Includes Items 7, 9, 11-13, 15-19 & 21) Kit, Piston Service (Includes Items 8-10) Body Assembly (Includes Items 2, 3 and 1 of Item 4) Bearing Ring, Retaining Fitting, Grease Nut, Cartridge Nut, Lock Bearing, Piston Piston '0' Ring (Supersedes 6750988) Washer Seal, Pi ston Bearing, Piston '0' Ring Spacer Bearing, Rod Seal, Rod (Supersedes 2112899) '0' Ring Ring, Back-Up '0' Ring, Oust Seal Stuffing Box Wiper, Rod Rod Assembly (Includes Items 23, 24 and 1 of Item 4) Bearing Ring, Retaining Setscrew Plug, Nylon

1 1 1 1 1 2 2 1 1 3 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 2

Revision 8 - December, 1981

838

/

N

Q/ ~

/

/

/

/

/ /

/

/

lJOOL

84

REVISION 6 - NOVEMBER 1979

BUCKET CYLI NDER ASSEMBLY (Two Cylinders Used Per Machinej Quantity Shown is For One) Item

Qty

Description

Part No

(For Machines Having Serial Numbers 79-1011 through 79-1115, 79-1117 through 79-1205,79-1207, 79-1213 through 79-1217, 79-1219,79-1223,79-1226 and 79-1227)

*

A

-------

+ A B *C @D 1 2 3 * 4 + 4 5 6

2108498 2103914 2108572 2110334 2088224 2099157 8100001 2103916 2108561 2102856 2102854

%7 %8 9 10 11 12 *13 +13 14 15 16 17 18 19 20 21 @22 @23 @24 25 26

------2072634 2083315 2101281 8100714 2103972 2103915 2108560 2102849 2102847 2103720 2103719 2103910 2093283 2014260 2110321 2110342 8106069 2110272 2314061 2314265

Cylinder Assembly, Bucket (Order Item C) Cylinder Assy., Bucket (Includes Items 1 - 21) (See Note) Kit, Service (Includes Items 6, 8, - 11,14,15 & 18 - 21) Kit, Cylinder Service (Includes 2 of Items +A) Kit, Piston Service (Includes Items 22 - 24) Ring, Retaining Bearing Fitting, Grease Body Assy. (Inc!. 2 of Item 1, 1 of Item 2 & 2 of Item 3) Body Assembly (Incl. 2 of Items 1, 1 of Item 2, & 2 of Item 3) Nut, Lock Ring, Piston Rear Piston (Order Item D) 'a' Ring Seal, Piston Bearing, Piston Front 'a· Ring Spacer Rod Assy. (Inc!. 2 of Item 1, 1 of Item 2 & 1 of Item 3) Rod Assembly (Incl. 2 of Item 1, 1 of Item 2 & 1 of Item 3) Wiper, Rod Seal, Rod Nut, Cartridge Box I Stuffing '0' Ring Ring, Back-Up 'a' Ring Bearing, Rod Piston '0' Ring Washer Plug (Supersedes PIN 6750221) Setscrew (Supersedes PIN 2105318) * For Machines + For Machines % For Machines @ For Machines Note:

Having Having Having Having

Serial Serial Serial Serial

Number Number Number Number

1 1 1 1 1 4 2 3 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 2 2

Through 79-1079 79-1080 and Higher Through 79-1116 79-1117 and Higher

For cylinders converted to 3/8/1 cross section rod seals with rebuilt kit PIN 2112894, refer to pages 85A, 85B for complete cylinder brepkdown.

REVISION 6 - NOVEMBER 1979

85

-

/ ~ Q/ ~

85A

REVISION 6 - NOVEMBER 1979

TROIAN BUCKET CYLINDER ASSEMBLY (Two Cylinders Used Per Machine; Quantity Shown Is For One) Item

A B C 1

2 3 4 5 6

7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

Part No

Description

2113333 2112890 2110334 2088224 2099157 2030225 2108561 2102856 2102854 2110342 2116510 2083315 2101281 2110272 6801449 2103972 2108560 2112900 2116476 2103720 2112912 2103910 2093283 2014260 2112904 2314061 2314265

For Machines Having Serial Numbers 79-1116, 79-1206, 79-1208 thru 79-1212, 79-1220 thru 79-1222, 79-1224, 79-1225, 79-1228 & Higher.

Cylinder Assembly, Bucket (Includes Items 1 through 24) Kit, Service (Includes Items 6, 8-10, 12, 15, 16 & 19-22) Kit, Piston Service (Includes Items 7, 8, & 11) Ring, Retaining Bearing Fitting, Grease Body Assembly (Incl. 2 of Items 1, 1 of Item 2, & 2 of Item 3) Nut, Lock Ring, Piston Rear Piston '0' Ring Seal, Piston Bearing, Piston Front Washer '0' Ring Spacer Rod Assembly (Incl. 2 of Item 1, 1 of Item 2 & 1 of Item 3) Wiper, Rod Seal, Rod (Supersedes 2101973) Nut, Cartridge Box, Stuffing '0' Ring Ring, Back-Up '0' Ring Bearing, Rod Plug Setscrew

Revision 8 - December, 1981

Qty

1 1 1

4 2 3 1 1 2 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2

85B

l04ZL

86

REVISION 2- MARCH

1978

I ROlAN VALVE CONTROLS

Item

Part No

2106730 2077717 2077717 6950131 6950131 2077719 2077719 5 2106731 1

*2 +2 *3 +3 *4 +4 x6

y6

2112614

x7

y7

2112616

ylP 2112618

*8 2048821 +8 2107727 9 2100246 10 2031480 11 2031391 *12 2103212 +12 2103212 *13 2067423 +13 2067423 *14 2077720 +14 2077720 *15 2031456 +15 2031456 *16 2067432 +16 2067432 17

18 19 *20 +20 *21 +21 *22 +22 *23 +23 @*24 @+24 !*24 !+24 *25 +25 @*26 @+26 !*26 !+26 @*27

----_

.....

-

2031618 2031392 6752979 6752979 6751555 6751555 2096964 2096964 2033515 2033515 2103274 2103274 2109312 2109312 2079876 2079876 2103271 2103271 2077719 2077719 2099459

Description

lever Assy.~ Bucket Control {Incl. 2 of Items 2 and 3} Bearing, Needle Bearing~ Needle Seal Seal Bearing, Thrust Bearing, Thrust Lever Assy., Hoist Control (Incl. 2 of Item 2 and 3) Switch (See Note) Switch Knob (See Note) Knob Screw, Set (N.I.) Spacer Lever Assembly, Auxiliary (Includes 2 of Items 2 and 3) S~aft (Control Lever Pivot) Bolt Washer, Lock Rod, Control Hoist and Bucket Rod, Control Hoist, Bucket and Auxiliary Locknut locknut End~ Rod End, Rod Bolt Bolt Locknut Locknut Valve, Servo (See Index) Nut (Servo to Console Base) Washer, Lock Arm, External Arm, External Pin, Spiral Pin~ Spiral Rod End, Spherical Bearing (Servo to Link) Rod End, Spherical Bearing (Servo to Link) Nut, Jam Nut~ Jam Bellcrank Assy. (Incl. 1 of Item 25; 2 of Items 27 and 28) Bellcrank Assy. (Incl. 1 of Item 25; 2 of Items 27 and 28) Bellcrank Assy.

Bellcrank Assy.

Bearing, Spherical Bearing, Spherical Bearing, Thrust Beari ng, Thrust Bearing, Thrust Bearing, Thrust Bearing

Revision 8 - December, 1981

Qty

1 4 6 4

6 4

5 1

2

2 2

2 2

1 1

1 2 2 2 3 4 6 4 6 4 6 4 6 3

3 2 3 2 3 2 3 2

3 2 3 2 3 2 3 3 4 3 4

4

87

IROIAN VALVE CONTROLS

Item

Part No

@+27 :*27 !+27 @*28 @+28 !*28 !+28 @*29 !*29 @30 !30 31 32 33 *34 +34 *35 +35 *36 +36 *37 +37 *38 +38 *39 +39 *40 +40 *41 +41 *42 +42 *43 +43 *44

2099459 2116060 2116060 2103269 2103269 6950131 6950131 2103272 2109313 2103273 2109311 2031483 2031617 2031391 2103279 2103279 2031521 2031521 2031619 2031619 2031479 2031479 2031617 2031617 2031391 2031391 2090373 2090373 2031662 2031662 2031764 2031764 2033515 2033515 2108986 2108986 2103132 2103132 2091254 2091254 2031769 2031769

+44

*45 +45

*46 +46 *47 +47

48 49 50 51 52 x53 y53 54

88

2104219 2031475 2031617 2031391 2112617 2107729

Description

Qty

Bearing Bearing Bearing Seal Seal Seal Seal Spacer Spacer Shaft, Bel1crank Pivot Shaft Bolt Nut lockwasher link (Servo to Be11crank) link {Servo to Be11crank} Bolt (link to Bel1crank) Bolt (link to Bel1crank) Nut Nut Bolt (link to Servo Rod End) Bolt (link to Servo Rod End) Nut Nut lockwasher lock washer Clevis, Adjustable (Control Cable to Bellcrank) Clevis, Adjustable (Control Cable to Be11crank) Pin, Clevis Pin, Clevis Pin, Cotter Pin, Cotter Nut, Jam Nut, Jam Cable, Control (Supersedes 2090230) Cable, Control (Supersedes 2090230) Yoke Yoke Pin, Clevis Pin, Clevis Pin, Cotter Pin, Cotter Valve, Main Control (See Index) Ha 1f, C1 amp Bolt Nut Lockwasher Boot, Rubber (See Note) Boot Knob

6

4 6 4

6 4 6 1

1 1 1 2 2 2 4

6 2 3 2 3 2

3 2 3 2 3 2 3 2 3 2 3 4

6 2 3

2 3 2 3 2 3 6 6 2 6

2 2 1

Revision 8 - December, 1981

I ROlAN VALVE CONTROLS

Item

Part No

Description

2-Spool Installation 3-Spoo1 Installation @ For Machines Having Serial + For Machines Having Serial x For Machines Having Serial y For Machines Having Serial

Qty

*

+

NOTE:

Numbers Numbers Numbers Numbers

79-1011 79-1110 79-1011 79-1228

through 79-1109 and Higher through 79-1227 and Higher

When replacing Items 6, 7, and/or 53 for machines having Serial Numbers 79-1011 through 79-1227, order kit P/N 2112978. The new kit includes Items 6, 7, 7A and 53 to convert one lever to the new switch and knob.

Revision 8 - December, 1981

89

/'

_ _ _2

REVISION ..... . ........ "''' 3 - SE PTEMBe: ......... .

R, 1978

SERVO VALVE ASSEMBLY (2 - SPOOL) Item

Part No

A B

2104589 6955935

1 2 3 4 5 6 7 8 9 10 10A 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46

6753158 6751532

-------------

-------

-_._--'--

6751534 6751533 2079410 2051065 2046559 6751707 6751708 6752982 6751539 6751694 6751699 6753042 6751705 6751543 6751703 6751711 2037572 2037574 2102132 6751544 6800572 6751536 6751545 6751547 6751604 6752980 6752689 6751551 6752979 6751555 6750991 6751697 6751546 6751686 2037612 6751684 6751685 6751556 6751546 6751683 6751687

REVISION

Description Servo Valve Assembly (Includes Items 1 through 60) Kit, Seal (Includes Items 1, 7, 14, 26, 32, 42, 44, 47, 53, 55, 57) Retainer (Supercedes PIN 6753092) Detent, Electric (Includes Items 1 and 3 through 7) Support (N .5.5.) Order Item 2 Collar (N.S.S.) Order Item 2 '0' Ring (N.S.S.) Order Item 2 Plunger (N .5.5.) Order Item 2 '0 1 Ring Seat Terminal (Knife Connector) Terminal (Ring) Sleeve (N.I.) Used with Item 10 Shaft, Detent (Bucket Spool) Spacer (Bucket Spool) Plug '0' Ring Guide, Spring Spring, Retainer Spring, Centering (Corr. PIN) Spacer (Hoist Spool) Retainer I Spring Shaft, Detent (Hoist Spool) Housing, Upper Capscrew Capscrew Spacer Plug '0' Ring Spring, Detent Plunger Pin, Spiral Arm, Internal Shaft '0' Ring Back-Up Ring Arm Pin, Spiral '0' Ring Pin, Roll 10' Ring Body Capscrew Ring, Piston '0' Ring Plug '0 1 Ring Piston Ring

3 -- SEPTEMBER, 1978

Qty 1 1 2 2

-

--

2 2 2 2 2 1 1 2 2 2 2 2 1 2 1 2 6 2 2 4 4 4 4 2 2 2 4 4 2 2 2 2 2 2 4 2 2 2 2 2 2

91

SERVO VALVE ASSEMBLY (2 - SPOOL) Item

Part No

47 48 49 50 51 52 53 54 55 56 57 58 59 60

6751688 6902461 6751682 6751689 2104588 6751706 2015448 6752983 6752688 6751690 6751691 6751692 2037609 2108618

92

Description

Qty

2 2 2

'0' Ring Pin, Spiral Spool, Pilot Manifold Stud Plug '0' Ring Spool '0' Ring Plate, Retainer Wiper Retainer Capscrew Guard

1 3 1 1

2 2 2 2 2

4 1

REVISION

3 - SEPTEMBER, 1978

---%

15

t5

~ij) I I

\

54

928 REVISION

1117L

4 - FEBRUARY I 1979

SERVO VALVE ASSEMBLY (3 - SPOOL) Item

Part No

A B

2105968 6955936

1 2 3 4 5 6 7 8 9 10 10A 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43

6753158 6751532

44

45 46

--------,-----

-------

-------

6751534 6751533 2079410 2051065 2046559 6751707 6751708 6752982 6751539 6751694 6751699 6753042 6751705 6751543 6751703 6751711 2037572 2037574 2102132 6751544 6800572 6751536 6751545 6751547 6751604 6752980 6752689 6751551 6752979 6751555 6750991 6751697 6751546 6751686 2037612 6751684 6751685 6751556 6751546 6751683 6751687

Description Servo Valve Assembly (Includes Items 1 through 62) Kit, Seal (Includes Items 1, 7, 14, 26, 32, 42, 44, 47, 53, 55, 57) Retainer (Supercedes PIN 6753092) Detent, Electric (Includes Items 1 and 3 through 7) Support (N .5.5.) Order Item 2 Collar (N. S.S.) Order Item 2 '0' Ring (N .5.5.) Order Item 2 Plunger (N .5.5.) Order Item 2 '0 1 Ring Seat Terminal (Knife Connector) Terminal (Ring) Sleeve (N. J.) Used with Item 10 Shaft, Detent (Bucket Spool) Spacer (Buck-et Spool and Accessory Spool) Plug '0' Ring Guide, Spring Retainer I Spring Spring, Centering (Corr. PIN) Spacer (Hoist Spoof) Retainer, Spring Shaft, Detent (HOist Spool) Housing, Upper Capscrew Capscrew Spacer Plug '0' Ring Spring, Detent Plunger Pin, Spiral Arm, Internal Shaft '0' Ring Back-Up Ring Arm Pin, Spiral '0' Ring Pin, Roll '0' Ring Body Capscrew Ring, Piston 10' Ring P1ug '0' Ring Piston Ring

REVISION 4 - FEBRUARY I 1979

Qty 1

1 2 2

-

--

2 2 2 2 2 1 2 3 3 3 3 3 1 2 1 2 6 2 2 4 4 4 4 3 3 3

6

6 3 3 3 3 3 3 6 3 3 3 3 3 3

92C

SERVO VALVE ASSEMBLY (3 - SPOOL) Item

Part No

47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62

6751688 6902461 6751682 6751693 2104588 6751706 2015448 6752983 6752688 6751690 6751691 6751692 2037609 6751693 6751709 2108618

920

Description '0' Ring Pin, Spiral Spool, Pilot Manifold Stud Plug '0 1 Ring Spool '0' Ring Plate, Retainer Wiper Retainer Capscrew Housing (Accessory Spool) Shaft (Accessory Spool) Guard

Qty

3 3 3 1 3 1 1 3 3 3 3 3

6 1 1 1

REVISION 4 - FEBRUARY I 1979

TA.O.IAN

TP3141

Steering Gear Installation

Item

Part No

A 1 2 3 4 5 6 6A 7 8 8A 9 10 11 llA llA l1B 12

2046341 6950159 6950160 6950161 6950162 6950163 6950120 6950121 2046342 2098960 2034063 2031517 ------------2113444 2113083 2100864 6956016

Description

Button Assembly, Horn (Include 1 through 7) Cover, Weather Button, Horn Cup, Contact Spring Cup, Contact Base, Plate Assembly Screw Nut Wheel, Steering Spinner, Steering Wheel (N.I.) Bolt Shroud Assembly, Front (See Page 14-15) Gear Assembly, Steering (N.S.S. Order Items 11A and l1B) Shaft & Column Assy. (Supersedes 2046339)(32.41 11 Long) Shaft & Column Assembly (35.16 11 Long) Orbitrol Unit Assembly (Incl. Item 12) Kit. Seal (N.!.)

Revision 8 - December, 1981

Qty

1

1 1 1

1 1 1 3

1 1

1 4 1

1 1 1 1

93

c.o

..p.

::u m

<

87

(Jl

/'

0

Z

85

[I)' /

(Jl ~"'"'-""'"

» ""0

~

::u r

.....

c.o -.J c.o

~

'"

'"

t"'

\ 12

88

Jb@/

86

STEERING HYDRAULIC SYSTEM

Item

Part No

@ 1 ± 1

-------------------

+ 1

*

+

* * + +

*

*

+ +

2 ------2 ------3 4 5 6 7 7 7 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 23 23 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39

2072632 8105662 8100053 8100261 2100687 2100685 2100687 2110811 2072632 8105662 8100053 8100261 ------8100249 8100048 2102142 8106949 8100024 8100243 2072631 2070814 8100026 8100223 2106977 2100684 2110832 2111851 2072632 8105662 8100053 8100261 8105547 8106201 2110383 2031929 8405471 2110370 8102050 8100073 8100083 2057197 8405471 8102807

Qty

Description Pump Assembly I Upper (See Pages 74-76) Pump Assembly, Upper (See Pages 76B-76D) Pump Assembly, Upper (See Pages 76K-76M) Pump Assembly, Lower (See Pages 74-76) Pump Assembly f Lower (See Pages 76F-76H) '0' Ring Half, Flange Lockwasher Bolt Hose Assembly (C. D. ) - Upper Pump to Flow Hose Assembly (G. M. ) - Upper Pump to Flow Hose Assembly (C. D. ) - Upper Pump to Flow Hose Assembly (G.M.) - Upper Pump to Flow '0' Ring Half I Flange Lockwasher Bolt Valve, Flow Control (See Pages 98, 99) Bolt Nut Adapter, Block '0' Ring Lockwasher Bolt '0' Ring Half, Flange Lockwasher Bolt Hose Assembly (C. D.) - Lower Pump to Flow Hose Assembly (G. M.) - Lower Pump to Flow Hose Assembly (C. D.) - Lower Pump to Flow Hose Assembly (G.M.) - Lower Pump to Flow '0' Ring Half, Flange Lockwasher Bolt '0' Ring Adapter, Straight (Includes Item 28) Hose Assembly - Flow Control to Relief Valve 0 Adapter, 90 (Includes Item 32) '0' Ring Valve, Steer Pressure Relief Bolt Lockwasher Nut Plug (Includes Item 38) '0' Ring Adapter f Straight

REVISION 5 - APRIL 1979

1 2 4 Control Control Control Control

4 1

1 1 1 1

2 4 4

3 3 1 1

4 4 1 2 4

4 Control Control Control Control

1 1 1 1 1 2 4 4 1 1 1 1 1 1

2 2 2 1 1 1

95

STEERING HYDRAULIC SYSTEM

Item

40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77

8106260 8405471 8102857 2110384 2072632 8105662 8100053 8100261 8105547 8105545 2100691 8101158 8402872 ------------8405471 8101155 2100693 2103520 8402872 ------8100073 6901219 8106308 8106260 8402872 8101158 2100695 2072631 2070814 8100026 8100223 ------2072631 2070814 8100026 8100223 2100694

78 79 80 81 82 83 84 85 86

8405471 8101155 2108472 2072632 8105662 8100053 8100261 2103960 2099623

96

Qty

Description

Part No

Cap ·0· Ring 0 Elbow, 45 (Includes Item 41) Hose Assembly - Relief Valve to Flow Control Ring Half 1 Flange Lockwasher ' Bolt 10 1 Ring Adapter, Straight (Includes Item 48) Hose Assembly - Flow Control to Tank Return Adapter, Straight (Includes Item 52) .0 1 Ring Reservoir, Hydraulic (See Pages 34, 35) Orbitral Assembly I Steering (See Page 93) 10 1 Ring Adapter, Straight (Includes Item 55) Hose Assembly - Orbitrol to Crossover Relief Valve Tee (Includes Item 59) 10· Ring Valve, Crossover Relief (Cushion Valve) (See Page 96A) Lockwasher Bolt Adapter, Straight Cap 10· Ring Adapter f Straight (Includes Item 65) Hose Assy. - Crossover Relief Valve to Steer Cyl. Rod End 10· Ring Half, Flange Lockwasher Bolt Cylinder Assembly, Steering (See Pages 100, 101) ·0' Ring Half, Flange Lockwasher Bolt Hose Assembly - Crossover Relief Valve to Steer Cylinder Shank End '0' Ring Adapter I Straight (Includes Item 78) Hose Assembly - Flow Control to Orbitrol '0' Ring Half, Flange Lockwasher Bolt Pin, Steering Spacer

·0·

1 1 1 1

1

2 4 4

1 1 1 1 1

2 2 2

2 2 2

2 2 2 2

2 2

2 4

8 8 2 4

8 8 2 1 1 1 1

2 4 4 4 4

REVISION 6 - NOVEMBER 1979

STEERING HYDRAULIC SYSTEM

Item 87 88

Description

Part No 8100280 8100423

Bolt Nut

Qty 4 4

@ For Machines Having Serial Numbers 79-1011 through 79-1082

± For Machines Having Serial Numbers 79-1083 through 79-1200

*+

For Machines Having Serial Numbers 79-1011 through 79-1200 For Machines Having Serial Numbers 79-1021 and higher.

REVISION 5 - APRIL 1979

96A

l08ZL

CUSHION VALVE Item

Part No

A 1

2105098

2

6750518 6752974 6750525 6752975 6752976 6752977 6752978

3

4 5 6 7 8

-------

Description

Qty

Valve Assembly I Cushion (Includes Items 1 through Body, Valve (N .5.5.) (Order Item A) Cartridge Plug, Sea) '0' Ring Spring, Return Spring, Guide Ball Plug, Pipe

8)

1

-

2 2 2 2 2 2 2

,

96B

REVISION 5 - APR IL 1979

01 L COOLER SYSTEM

Item * 1 + 1 2 3 4 5 6 7 8 9 10 *11 +11 *12 *13 +13

Part No 2099052 2112857 2100697 2100692 8102857 8405471

-------

2104749 8101158 8402872 2111010 2100690 2113027 8105095 8104899 8107072

Description Cooler Assembly, Oil Cooler Assembly, Oil Tee Hose, Orbitrol to Cooler Inlet Tee Adapter, 450 (@ Orbitrol) (I ncludes Item 5) '0' Ring Orbitrol Assembly (See Page 93) Hose (Cooler Bypass to Tank) Adapter, Straight (@ Tank) (Includes Item 9) '0' Ring Valve, Bypass Relief Hose (Cooler Outlet to Bypass) Hose (Cooler Outlet to Bypass) Adapter, 8traight Elbow I 90 b@ Cooler) (Supersedes PIN 2032023) Adapter, 90

Qty 1 1 2 1 1 1

-

1 1 1 1 1 1 1 1 1

*For Machines Having Serial Numbers Through 79-1230 +For Machines Having Serial Numbers 79-1231 and Higher)

REVISION 6 - NOVEMBER 1979

97

1

2

3

4

8

9

10

11

18

98.

12

17

16

TP2481h

FLOW CONTROL VALVE

Item

Part No

A 1

2102145 6750796 6752886 6751263 6752887 ------6751424 6752888 6751419 6751416

2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22

----------------.-.--

------------6751425 6751417 6800131 6751423 -------

------6752886 6750796

Description Valve Assembly, Flow Control (Include Items 1 - 22) Cap Ring, Seal Ring, Retaining Orifice Housing (N.S.S. ) (Order Item A) Ring, Retaining Orifice Seat, Check Check Spring (N.S.S.) (Order I tern A) Cap (N. 5 .5 . ) Spring {N.S.S. } Check (N.S.S.) Plunger (N.S .5.) (Order Item A) Ring, Retaining Cap Ring, Seal Spring Not Applicable Not Appl icab.le Ring, Seal Cap

Qtyo

1

1 1 1 1

-

1 1

1 1

-

-

-

1 1 1 1

1 1

\

\

\

\

, \----

--

TP-2908

_ MARCH REV\S\ON Z

100

.110.1. .

STEER CYLINDER ASSEMBLY (Two Cylinders Used Per Machine; Quantity Shown Is For One) Item

A B 1 2 3 4 5 6

7 8 9 10 11 12 13 14

14A 148

15 16 17 18 19 20 21 22 23 24 25

Part No

2099237 2103171 6953493 )099314 2103172 2313963 2101893 2101891 2314075 2101284 2101892 6953493 2099314 2103173 2030225 2081154 2314265 2314061 2103125 2099257 6700877 2040112 2041397 2116480 2081129 2032292 2070780 2070800 2031996

Description

Cylinder Assembly, Steer (Include Items 1 through 21) Kit, Service (Include Items 5,7,8,9, 15 & 17 through 20) Ring, Retaining Bushing Body Assembly (Include Items 1, 2 & 1 of Item 13) Nut, Lock (Supersedes 2104777) Bearing, Piston Piston '0' Ring (Supersedes 6800753) Seal, Piston Bearing, Piston Ring, Retaining Bushing Rod Assembly (Include Items 10, 11 and 1 of Item 13) Fitting, Grease Nut, Cartridge Screw, Set (Supersedes 6951336) Plug (N.I.) (Supersedes 6750221) Wiper Stuffing Box '0' Ring Ring, Back-Up '0' Ring Seal, Rod (Supersedes 2313958 and 2099424) Bearing, Rod ElbOW, 90° (At Grease Fitting Port)(N.I.) Hose, Elbow to Grease Line (N.I.) Tube Assy., Grease Line (N.I.) ElbOW, 45° (at Grease Fitting)(N.I.)

Revision 8 - December, 1981

Qty

1

1 2

1 1 1 1 1

1 1

1 2 1

1

2 1

1 1 1 1

1 1 1

1 1 1 1 1 1

101

102

.. . ... - MARCH 1978 REVISION 2 ,

SERVO VALVE AND TRANSMISSION FI LTER HYDRAULIC SYSTEM Item

Description

Part No

Qty

(For Machines Having Serial Number Through 79-1082) 1

2

3 4 5

6 7

8 9

10 11 12 13 14 15 16 17 18 19 20 21 22 23 *24 +24 +25 26 27 28 29 *30 +30 31 32 33

Valve, Servg (See Index) Adapter, 45 10 1 Ring Hose Assembly - Servo to Transmission Sump Tee Pad, Tapped - Transmission Hose Assembly (C. D.) - Bleed Valve to Transmission Sump Hose Assemlby (G.M.) - Bleed Valve to Transmission Sump Adapter I Straight Valve, Air Bleed Tee Cap, Servo Test Block, Manitold - Charge Pump Outlet Adapter, 90 Hose Assembly - Servo Pressure (C.D.) Hose Assembly - Servo Pressure (G.M.) Half, Flange Bolt Lockwasher Hose Assembly (C.D.) - Pressure Charge Pump to Filter Hose Assembly (G.M.) - Pressure Charge Pump to Filter 10' Ring Adapter, Straight '0' Ring Valve, Relief Adapter, Straight Bushing Adapter, Straight '0' Ring Transmission Oil Filter Assembly (See Index) 2101560 Mount Plate Assembly (C. D. ) 8100222 Bolt (C. D.) 8100224 Bolt (G.M.) 8100026 Lockwasher 8102365 Adapter, 90~ 2031929 Adapter, 90 2100604 Hose Assembly - Transmission to Filter 8101155 Adapter I Straight 8405471 '0' Ring

8105647 8105295 2100600 2102220 2090103 2106827 2107762 2031987 2102273 2102202 8106591 2100577 8101894 2100600 2100601 2070814 8100228 8100026 2102221 2100614 2072631 2073571 8402872 2090151 2033466 2053272 2107745 8405471

2 2 1 1 1 1 1 1 1 1 1 1 1 1 1

2 4

4 1 1 1 1 1 1 1 1 1

2 1

2 2 2

.1 1 1 1 1

*

For Machines Having Serial Number 79-1011 through 79-1068. + For Machines Having Serial Number 79-1069 and higher.

REVISION 4 - FEBRUARY, 1979

103

....'i

o w

» 40

..........

~.

4

i 51 _ _

;0

m

<

til

oZ 01

»

~__ 9

." ;0

r....'i

co

<.0 -...J <.0

t"

<.n

i

~.-,f@

7 62

SERVO HYDRAULIC SYSTEM Item

Description

Part No

Qty

(For machines having serial number 79-1083 through 79-1121, 79-1200 and 79-1201) 1

2 3 4 5 6

*7 *7 8 9 10 11

12 13 14 15 16 17 18 19 20 21

22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43

8101555 8402870 2040118 2049514 2102591 6750674 2107989 2107908 2031992 2053277 2107348 8104478 2032959 8101121 8402870 8402870 2108284 2041447 2108285 2041447 2107346 2036105 2036812 8102805 8105295 2307020 2085422 2041447 8106591 2092581 2031913 2041447 8105647 8105295 2059596 8105651 2300493 2041342 2104025 8103907 8402872 2103169

Main, steer and servo hydraulic pump (see pages 76B-760) Adapter I straight '0' Ring Hose assembly (C.O.) - Pump to relief valve Hose assembly (G.M.) - Pump to relief valve Adapter, straight '0' Ring Hose assembly (C.O.) - Hydraulic tank to pump inlet Hose assembly (G.M.) - Hydraulic tank to pump inlet Adapter I straight-tank Reducer - tank Hydraulic tank (see pages 34,35) Valve, Relief - Servo Bolt, mounting Flatwasher 0 Elbow, 90 'a· Ring 'O'Ring Reducer 'a· Ring Adapter I straight '0' Ring Valve, shuttle Screw Lockwashif Elbow, 90 'O'Ring Hose assembJy - pressure reducing valve to shuttle valve Tee 'a· Ring Cap Hose assembly - shuttle valve to servo valve Adapter, Straight '0' Ring Servo valveo(see pages 90-920) Adapter, 45 '0' Ring Hose assembly - servo valve to tee (return) Reducer Tee '0' Ring Hose assewbly - tee to manifold block (return) Elbow, 45 'O'Ring Blockl return manifold

REVISION 4 - FEBRUARY I 1979

1 1 1 1 1 1 1 1 1 1 1

2 2 1 1 1 1 1 1 1 1

2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

1038

SERVO HYDRAULIC SYSTEM Item

Part No

44

2107347 8102050 2032959 8102805 8105295 8105647 8105295 8107622 8102805 8105295 ------2106946 2072632 8105647 8105295 2108565 8105647 8105295 2100691 2093367 2063202 2031992

45 46 47 48 49 50 51 52 53 54 55 56 57 ,58 59 60 61 +62 +62 +63 +64

Description

Qty

VaJve, pressure reducing Bolt, mounting Flatwasher 0 Adapter, 90 '0' Ring 0 Adapter, 45 '0' Ring Hose assembly - pressure reducing valve to control valve 0 Adapter, 90 '0 ' Ring Main control valve (see pages 78-81) Block, manifold '0' Ring -!'P,anifold block to control valve Adapter I 45 '0" Ring Hose assembJY Adapter I 45 '0' Ring Hose assembly (C. D.) - hydraulic tank to pump inlet Hose assembJY (G.M.) - hydraulic tank to pump inlet Adapter 1 45 Adapter I straight

1

2 2 1 1 1 1 1 1 1

1 1 1 1 1 1 1 1 1 1 1

* For

machines having serial number 79-1083 through 79-1109 + For machines having serial number 79-1110 and higher

103C

REVISION 4 - FEBRUARY I 1979

103E

REVISION 5 - APRIL 1979

SERVO HYDRAULIC SYSTEM Item

Description

Part No

Qty

(For Machines Having Serial Numbers 19-1122 Through 19-1199, 19-1202 and Higher) 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 21 28 29 30 31 32 33 34 35 36 31 38 39

-------

2102591 8402811 2100691 2093367 2063202 2031992

-------

8101555 8402810 8104065 2100594 2302858 8105295 2109162 8102138 8100026 8103286 8105295 2109392 8103286 8105295

-------

2040132 8402870 2305231 8101121 8402810 2103169 2302858 8105295 8102135 8106260 2109393 2040132 8402810 2109161 8100247 8100053 2012632

-------

Main, Steer and Servo Hydraulic Pump (See Pages 16K-16M) Adapter, Straight (Includes Item 3) '0' Ring Hose Assembly (C.D.) Hose Assem~ly (G.M.) Adapter, 45 Adapter, Straight Hydraulic Tank (See Pages 34,35) Adapter I Straight (Includes Item 9) '0' Ring Hose Assembly (C.D.) Hose Assem~ly (G.M.) Adapter, 90 (I ncludes Item 12) '0' Ring Valve, Modular Bolt (Corr. PIN) Lockwasher Adapter, Straight (Includes Item 17) '0' Ring Hose Assembly Adapter, Straight (Includes Item 20) '0' Ring Servo Valve (See Pages 90-920) Adapter, Straight (Includes Item 23) '0' Ring Hose Assem~ly (Corr. PIN) Adapter, 90 (Includes Item 26) '0' Ring Block, Retusn Manifold Adapter, 90 (Includes Item 29) '0' Ring Adapter, 900 (Corr. PIN) Cap Hose Assembly Adapter I Straight (I ncludes Item 35) '0' Ring Block, Manifold Bolt Lockwasher '0' Ring Main Control Valve (See Pages 18-81)

REVISION 5 - APRIL 1919

-

1 1 1 1 1 1

-

1 1 1 1

1

1 1 2 2 2 2 2 2 2

-

1 1 1 1 1 1 1 1 1 1 1 1 1 1 4 4 1

-

103F

-

"'""

TRANSMISSION HYDRAULIC SYSTEM

Item 1 2 2 3 4 5 6 6A 7 7A 8 8A 9 10 lOA 11 12 13 14 15 16

Part No

------2100606 2100607

-------

2038901 2102165 2031530 2031393 2070816 2072633 2031521 2031393 2100605 2031918 2031963 2104967

-----_.-------------

2090376 2031929

17

-------

18 19 20 20 21 21A 21B 21C 210 22 23 23A 23B 24 24A 25 25A 26 26 27 27A 28 28A 29 29 30 31 32

2033082 2039984 2100610 2100613

-------

2049101 2301746 2033084 2031477 2100669 2031475 2031391 2032960 2070816 2072633 2031521 2031393 2100609 2100611 2070816 2072633 2031521 2031393 2100612 2100608 2038901 2102203 2100667

Description Radiator (See Index) Hose (CD) Hose (GM) Converter, Torque (See Index) Adapter, Straight Block Bolt Washer, Lock Half, Flange 'a' Ring Bolt Washer, Lock Hose Adapter, Straight 'a· Ring (N.I.) Hose Gauge, Clutch Pressure (See Index) Coupling (Not Applicable) Elbow I 90° (Not Applicable) Elbow, 90° Elbow, 90° Switch, Back-Up Alarm (See Index) Coupling Nipple Hose (CD) Hose (GM) Transmission (See Index) Breather (N.I.) Nipple (N.I.) Coupling (N .1.)

Stabilizer (Breather) (N.I. ) Bar, Clamp Bolt Washer, Lock Washer I Flat Half, Flange '0' Ring Bolt Washer I Lock Hose (CD) Hose (GM) Half, Flange 'O'Ring Bolt Washer, Lock Hose (CO) Hose (GM) Adapter f Straight Elbow, 900 Bar, Clamp

REVISION 2 - MARCH 1978

Qty

.

J

1

-

1 1 4 4 2 1 4 4 1 1 1 1

-

-1 1 1 1 1 1

-

1 1 1 1 1 2 2 2 2 1 4 4 1

1 2 1 4 4 1 1 1 1 1

105

TRANSMISSION HYDRAULIC SYSTEM Item

Part No

33 33A 33B 34 35

2031475 2031391 2032960 2032003 2032014

106

Qty

Description

2 2 2 1 1

Bolt Washer, Lock Washer I Flat Elbow, 45° Elbow, 90°

REVISION

-2 -

MARCH 1978

8·--

_1

-3

5----v

I ) V

l047L

TRANSMISSION HYDRAULIC OIL FILTER ASSEMBLY

Item

*

A +A B

1 2 3 4 5 6 7 8 *9 + 9

Part No

2104229 2107737 6955910 6851334 6851331 6851492 6851335

-------

6851326 6851328 6851325 6851333 6851960

Description Filter Assembly, Oil (Ineludes Items 1 through 9) Filter Assembly, Oil (I neludes Items 1 through 9) Kit, Element and Gasket (Ineludes Items 2, 5, and 8) Housing Assembly Washer, Gasket Bolt, Hex Spring Element (N .S.S.) (Order Item B) Valve Assembly I By-pass (Ineludes Item 7) '0' Ring '0' Ring Head Assembly (Ineludes Item 8) Head Assembly (Ineludes Item 8)

Qty 1

1 1 1 1 1 1 1 1 1 1 1

*~_Eo~~~ac:hJne.5.-liavjng SIN 79_..5011 Jhrough_79~JQ68_ +_For Machines Havina SIN 79-1069 and Hiaher _

REVISION 6 - NOVEMBER 1979

107

1

2

3

4

5

6

RELIEF VALVE ASSEMBLY

Item A 1 2 3 4 5 6

Part No 2090151

------6800120 6800497 . 6751738 6751739 6751740

108.

Description Valve Assembly, Relief (Includes Items 1 through 6) Body (N. S . S . ) (Order Item A) Spring Ring, Snap Valve Assembly Relief Plug 10' Ring t

Qty. 1

.'

-

1 1 1 1

,

110

REVISION 2 - MARCH 1978

TRANSMISSION CONTROLS Item

Part No.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43

2104296 2031477 2031617 2031391 2036816 2031479 2031617 2031391 2036818 2105772 2106813 6751217 2031389 2106815 2104760

44

45 46

47 48

49 50

-------

2105765 2033542 2106817 20314n 2031391 2105764 2031521 2031619 2105766 2031477 2031617 2031391 2036816

-------

2104359 2031427 2031389 2077712 2031617 2031617 2031391 2077720 2033514 2031454 2031616 2031390 2079839 2033513 2031431 2031615 2031389 2104366 2048888 6950888

Description Support Clamp Bolt Nut Lockwasher Flatwasher Bolt Nut Lockwasher Flatwasher Base, Clamp Clamp Capscrew Lockwasher Tube Assembly Bearing Steering Wheel (See Steering Gear Installation) Control Lever Assembly Handle Block Assembly Bolt Lockwasher Mount Weldment - Steer ValeVe and Transmission Control Bolt Nut Plate, Quadrant Boft Nut Lockwasher Flatwasher Cylinder, Double Acting (See Air Shift) Brackets (Pair) Bolt - Bracket to Mount Block Lockwasher Bolt, Stop Nut Nut Lockwasher Rod End - Air Cylinder to Shift Lever Nut, Jam - Air Cylinder to Rod End Bolt - Rod End to Shift Lever Nut Lockwasher Rod End - Cable to Shift Lever Nut, Jam Bolt Nut Lockwasher Clamp Capscrew Lockwasher

REVISION 2 - MARCH 1978

Qty. 1 2 2 2 2 2 2 2 2 1 2 4 4 1 2

-

1 2 1 2 2 1 4 4 1 2 2 2 2 1 1 4 4 2 2 1 1 1 1 1 1 1 2 2 2 2 2 2 4 4

111

TRANSMISSION CONTROLS Item

Part No.

51 52 53 54 55 56 57 58 59 60 61 62

2104364 2104366 2104826 2104822 6950888 2031860 2104358 2033513 2031661 2031763 2104269 2031517

Qty.

Description

2 2 2 4 4 4 2 2 2 2 1 2

Cable, Shift Clamp Shim Capscrew Lockwasher Nut Clevis Nut, Jam Pin, Clevis Pin, Cotter Bracket - Cable Anchor at Transmission Bolt

-

112

REVISION 2 - MARCH 1978

5

------.~

3~

3

..

\

~

1

./

.

)

\7:7"'-"'-'

)

¥\\

.

"

"

/"

/J

,/~

~~-_/~

\

/

.

(

11-

11

.....::-:~ I"

~

/

//

/."j ~~

1

~

9

14

15

l070L

AIR SHIFT Item

Part No

1 2 3 3A 4 5 6 7 8 9 10 11 12 13 14 15 16 17

2031985 2031996 2104361 2104360 2104789 2032007 2088819 2301387 2104362 2032007 2314401 2053376 2062031 2090376 2314403 2031431 2031615 2031389

Description Adapter, Straight Elbow, 45° Valve, Solenoid Vent, Breather Weldment, Pipe Fitting Elbow, 90° Hose Tee, Run Cylinder, Double Acting Elbow, 90° Hose Bushing, Reducer Regulator, Pressure Elbow, 90° Hose Assembly Bo't Nut Lockwasher

REVISION "2 - MARCH 1978

Qty 1 1 2 2 1 1 1 1 1 1 1 1 1 1 1 2 2 2

113

114.

TRANSMISSION ASSEMBLY Item

Part No

Description

2108408 Transmission Assembly (Include Items 1 through 166) (Supercedes PIN 2100558) 1 6600609 Ring, Snap 2 ------- Clutch Group, Input (See Page 122 & 123) 3 6901311 Ring, Piston 4 8100050 Screw, Clutch Support 5 6901309 Clutch Support and Plug Assembly 6 6901303 Nut, Lock 7 6901304 Nut, Lock 8 6901303 Nut, Lock 9 6901302 Bearing, Input Shaft 10 6901301 Spacer, Input Shaft Bearing 11 6901300 Gear I Reverse Shaft 12 6901384 Gasket, Valve to Case 13 8100026 Washer, Lock 14 8100222 Screw, Valve to Case 14A 8106029 Screw, Valve to Case 15 ------- Valve Assembly Control (See Page 124 & 125) 16 8100228 Screw, Valve to Case 17 8100026 Washer 18 8106029 '0' Ring 19 2020703 Fitting, Dipstick Tube 20 6901439 Dipstick 20A 6901441 Housing, Dipstick 21 6901440 Tube, Dipstick 22 2009954 Cap, Filler 23 2034914 Pipe, Filler 24 6901300 Gear, Input Shaft (50 Teeth) 25 6901299 Spacer, Gear 26 6901298 Shaft, Input 27 6901305 Bearing, Front 28 6901307 Gasket 29 6901306 Cap, Input Shaft Bearing 30 6901308 Seat, Oil 31 8100024 Washer, Lock 32 8100055 Capscrew 33 6900825 Deflector 34 6901385 Input Flange and Deflector Assembly (Include Item 33) 35 6900811 '0 ' Ring 36 6900812 Washer 37 6900826 Nut, Flange 38 8100055 Capscrew 39 8100024 Washer, Lock 40 2031784 Pin, Cotter 41 6901329 Cap, Bearing 42 6901307 Gasket 43 6900826 Nut 44 6901328 Spacer I Bearing 45 6901305 Bearing, Front 46 6901298 Shaft, Reverse

Qty

A

REVISION 4 - FEBRUARY 1 1979

1 1

2 8 1

2 1 2 1 1 1 1

6 4 2

6 6 6 1 1 1 1 1 1 1 1 1 1 1 1 1 4 4 1 1 1 1 1 4 4 1 1 1 1 1 1 1

115

TRANSMISSION ASSEMBLY Item

Part No

47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 61A 61B 62 63 64 65 66 67 68 *69 +69 *70 +70 70A 71 *72 +72 73 74 75 76

6901299 6901301 6901302 6901303 6901304 6901303 6901309 8100050 6901311 6600609 6901027 6901347 6901343 6901344 6901345 6901346 6901340 6900971 6900971 6901340 6901339 6901342 6901341 6902859 6903008 6901540 6903009 6901181 2031784 6902167 6903010 6900795

n

78 79 80 81 82 83 83A 84 85 86 87 88

116

6901290 6903011 6600535 6902857 6902858 8100050 6901091 6901330 6901331 6901099

Qty

Description Spacer, Reverse Gear Spacer, Reverse Gear Bearing, Rear Nut, Lock Nut, Lock Nut, Lock Clutch Support and Plug Assembly Screw, Clutch Support Ring, Piston Clutch Group, Reverse (See Pages 122& 123) Ring, Disc Hub Snap Ring, Gear Snap Gear (46 Teeth) Cap, Idler Shaft Bearing Shim, Bearing Cap Shim, Bearing Cap Shim, Bearing Cap Cup, Bearing Cone, Bearing Cone, Bearing Cup, Bearing Spacer, Bearing Ring, Snap Baffle, Oil Shaft, Idler Shaft, Idler Bearing, Front Bearing, Front Ball, Bearing Lock Pin, Cotter Gear, Idler Shaft (20 Teeth) Gear, Idler Shaft (20 Teeth) Ring, Snap Not Applicable Not Applicable Not Applicable Not Applicable Not Applicable Cover I 1 st and 2nd Clutch Gasket, 1st and 2nd Clutch Cover (Supersedes PIN 6903011) Ring, Disc Hub Snap Clutch Group 1st Speed (See Pages 123A & 123B) Ring I Clutch Support Piston Spring, Piston Ring Expander Screw, Clutch Support to Case Clutch Support and Plug Assembly Shaft Bearing Assembly, Tapered Ring, Snap

1 1 1

2 1 2 1 8 2 1 1 1 1 AIR AIR AIR

2 2 2 2 1 1 1 1 1 1 1 1 1 1 1 1

1 1 1

2 2 8 1 1 1 1

REVISION 4 - FEBRUARY, 1979

TRANSMISSION ASSEMBLY

Item

Part No

89 90 91 92 93 94 95 96 97 98 99 100 101 102 103 104 105 106 107 108 109 110 111 112 113 114 *115 +115 116 117 118 119 120 121 122 123

6901332 ------6901003 6901334 6901303 6901304 6901303 6901309 8100050 6901311 ------8100024 8100055 6600609 6600609 ------6901311 8100050 6901309 6901303 6901304 6901303 6901334 6901003 6901332 6901333 6901335 6903012 8101208 8106035 6901099 6901331 6901330 6901091 8100050 6902857

123,l 6902858 ------6600535 ------------2031391 2031473 ------------------6901386 2064902 6901355

124 125 126 127 128 129 130 131 132 133 134 135

Description Spacer Transmission Case Assembly (See Pages 120 & 121) Spacer Bearing, Roller Nut, lock Nut, lock Nut, lock· Clutch Support and Plug Assembly Screw, Clutch Support Ring, Piston Clutch Group, 3rd Speed (See Pages 122 & 123) Washer, lock Screw, Bearing Cap Ring, Snap Ring, Snap Clutch Group, 4th Speed (See Pages 122 & 123) Ring, Piston Screw Clutch Support and Plug Nut, lock Nut, lock Nut, Lock Bearing, Roller Spacer Spacer Gear (45 Teeth) Gear (60 Teeth) Gear (60 Jeeth) Elbow, 90 Breather, Air Ring, Snap Bearing Assembly, Tapered Shaft Clutch Support and Plug Screw, Clutch Support Spring, Piston Ring Expander Spring, Piston Ring Expander Clutch Group, 2nd Speed (See Pages 123A & 123B) Ring, Snap Not Applicable Not Applicable Washer Bolt Not Applicable Not Applicable Not Applicable Flange, Output Cup, Bearing Cone, Bearing

REVISION 5 - APRIL 1979

Qty 1 1 1

2 1 2 1 8 2 5 5

2 2 2

8 1 3 1

3 1 1 1 1 1 1 1 1 1 1 1 1

8 2 2 1

20 20

1 1 1

117

TRANSMISSION ASSEMBLY Item

Part No

136 137 138 139 140 141 142 143 144 145 146 147 148 149 150 151 152 153 154 154A 154B 155 156 157 158 159 160 161 162 163 164 165 166

2064907 6901352 6600913 2031473 2031391 6901295 6901076 6903013 8100226 8100026 6901074 6901294 6901353 6901355 2064902 6900997 2041397 6901358 6901359 6901360 6901356 2064411 8100024 8100055 6901002 6901003 8107158 6901004 6901293 6901292 2031473 2031391

-------

Qty

Description Not Applicable Shaft, Output Gear (43 Teeth) Plug, Drain Bolt Washer Sump, Oil Magnet, Sump Gasket (Supersedes PIN 6901399) Screw Washer I Lock Gasket, Oil Sump Frame Frame and Screen Assembly I Oil Sump Gear, Output Shaft (58 Teeth) Cone, Bearing Cup I Bearing Seal, Oil '0' Ring, Bearing Cap Shim (.004/1) Shim (.007") Shim (.010 11 ) Bearing Cap and Oil Seal Assembly (Include Item 152) Flange, Output Washer, Lock Screw, Bearing Cap '0' Ring Washer, Flang Pin, Cotter Nut, Flange Gas ket, Clutch Cover Cover, Clutch Bolt Washer

-

1 1 2 18 18 1 2 1 3 3 1 1 1 1 1 2 2

AIR AIR AIR 2 1 12 12 2 2 2 1 1 1 25 25

*

For Machines Having Serial Numbers 79-1011 Through 79-1086 + For Machines Having Serial Numbers 79-1087 & Higher

118

REVISION 4 - FEBRUARY, 1979

TRANSMISSION MOUNTING

Item 1 lA 1B 1C

2

*

3 3A 4

5

Part No 2031587 2067438 2103564 2100543 2100501 2031612 2067440

------2100498

Description Bolt,. Bracket to Frame Washer, Flat Mount, Shock Nut, Lock Bracket, Right Hand Bolt, Bracket to Transmi ssion Nut, Lock Transmission (See Index) Bracket, Left Hand

Qty. 4 4 4 4

1 8 8

1

119.

-'

""

o

~~.:

2

3

18

5

4

~

10 P!a= on control cover

fa~e.

..... FE

'00

TYPICAL SECTION

16 Places on front &. regr

22

23

24

~lDL~L~

TYPICAL SECTION

...

19 20 21

•

1_

~-

...... "".-

,,--.

~

..... __

I

I

I

'j

:1 I

•

17

face of cas!:..,

16 15

a

Nf

\\~r(

\~

25

i

14 13 1

A

12

11

8

9 10 REAR -INSIDE

FRONT -INSIDE <~

.f SECTION C-C

TRANSMISSION. CASE ASSEMBLY Item

Part No

A 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25

6901273 6901274

------6901276 6901275 6901068 6901068 6901277 6901061 6901289 6901062 6901287 6901062 6901061 6901066 6901288 6901065 6901286 6901281 6901279 6901283 6901284 6901282 6901278 6901280 6901285

Description Transmission Case Assembly (Include Items 1 through 25) Tube, 1 st Clutch Pressure Case, Transmission (N.S.S.) (Order Item A) Tube, 2nd Clutch Lube Tube, 2nd Clutch Pressure Sleeve, Tube Sleeve, Tube Tube, 2nd to First Lube Clip, Tube Rivet Washer Rivet Washer Clip, Tube Washer Rivet Clip, Dipstick Tube Tube, Reverse to Idler Tube, 4th Clutch Pressure Tube, Reverse Pressure Tube, Reverse Clutch Lube Tube, 3rd Clutch Lube Tube, Input Lube Tube, Input Pressure Tube, 3rd Clutch Pressure Tube, 3rd & 4th Lube

Qty. 1 1

1 1 26 26 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

INPUT, REVERSE, 3rd & 4tll CLUTCH CROUP

122

REVISION 4 - FEBRUARY I 1979

INPUT-REVERSE 3RD - 4TH CLUTCH GROUPS (Four Groups Per Machine; Quantity Shown is For One) Item

Part No

Description

Qty

(For Machines Having Serial Numbers 79-1011 Through 79-1086) 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

6901323 6901322 6901111 6901112 6901706 6901324 6901326 6901327 6901320 6901321 6901127 6901319 6901318 6901317 6901760 6901313 6901035 6901312 6901314 6901315

Ring, Oit Baffle Disc Hub Assembly Spring, Disc Pin I Disc Spring Disc, Outer Disc, Inner Plate; End Ring, End Plate Snap Piston Ring, Outer Piston Ring, Inner Piston Ring, Snap Washer I Bearing Ring, Snap Support, Ball Bearing Race, Outer Ball, Outer Race Clutch Drum Assembly (Include Items 16 & 17) Support, Roller Bearing Ring, Snap

1 1 6 6 9 10 1 1 1 1 1 1 1 1 1 1 1 1 1 1

(For Machines Having Serial Numbers 79-1087 & Higher) 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

6901323 Ring, Oil Baffle 6901322 Disc Hub Assembly 6901111 Spring, Disc 6901112 Pin, Disc Spring 6901706 Disc, Outer 6901324 Disc, Inner 6901326 Plate, End 6901327 Ring, End Plate Snap 6901320 Piston 6901321 Ring, Outer Piston 6901127 Ring, Inner Piston 6901319 Ring, Snap 6903014 Washer 1 Bearing 6903019 Cone 6903020 Cup 6901313 Race, Outer 6901035 Ball, Outer Race 6903021 Clutch Drum Assembly (Include Items 16 & 17) 6903022 Cup 6903023 Cone

1

1 6 6 9 10 1 1 1 1 1 1 1 1 1 1 1 1 1 1

,.

REVISION 4 - FEBRUARY I 1979

123

lst I

2ad CLUTCH GROUP

SEV403

123A

REVISION 4 - FEBRUARY, 1979

FIRST AND SECOND CLUTCH GROUP (Two Groups Per Machinei Quantity Shown is For One) Item

Part No

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22

6901106 6901105 6901111 6901112 6901705 6901816, 6901109 6901110 6901103 6901104 6901102 6901101 6901100 6901099 6901098 6901095 6901035 6901094 6902978 6901097 6902168 6901351

Description Ring r Oil Baffle Disc Hub Assembly Spring" Disc Pin, Disc Spring Disc, Outer Disc, Inner Plate, End Ring, Snap Piston Ring, Outer Piston Ring, Inner Piston Washer I Snap Ring Washer, Bearing Ring, Snap Bearing, Support BalJ Race, Outer Ball, Outer Race Clutch Drum Assembly (I neludes Items 16 & 17) Bearing, Support Roller Ring, Snap Gear, Clutch Drum Hub (40 Teeth) Ring, Snap

REVISION 4 - FEBRUARY 1 1979

Qty

1 1 8 8 9 10 2 1 1 1 1 1 1 1

1 1 1 1

1 1 1 1

123B

a __:.::;;....,,~-:tW.J.l ~i-;.........I~~I

=___

-6:h

...:~ - ...-

CONTROL VALVE ASSEMBLY

Item

A 6901755

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44

45 46 47 48

Description

Part No

2033303 6901378 6901214 6901374 2061574 6902048 6901372 6901369 6902048 2061574 6901372 2038032 2034287 2057197 6901379 2033384 6901379 2033384 6901391 2039490 6901194

-------

-------

6901370 6901368 6901561 6901361 6901372 6902048 2061574 2033303 6901008 -------

2040735 6901815 2039327 ·6901193 2039490 6901805 2039490 6901805 6901364 2035542 2031450 6901778 6901377 6901380 6901381

Control Valve Assembly (Includes Items 1 through 53) '0' Ring Spring, Outer Plug Spool, Shutoff Valve Ring, Snap Seal, Oil Washer, Stop Valve, Inner Selector Seal, Oil Ring, Snap Washer Plug (High & Low Valve Bore) Plug Plug Pin, Regulator and Safety Valve Stop Plug Pin, Regulator and Safety Valve Stop Plug Switch, Neutral Ball, Poppet Pin I Shutoff Valve Not Applicable Not Applicable Pin, Selector Valve Valve, Outer Selector Valve, Forward and Reverse Selector Spacer I Valve Washer Seal, Oil Ring, Snap '0' Ring Stop, Regulator Valve Not Applicable '0' Ring Spool, Regulator Valve Stop I Shutoff Valve Spool Spring, Shutoff Valve Spool Ball, Poppet Spring, Poppet Ball, Poppet Spring, Poppet Plate I Control Cover Washer I Lock Screw Cover Spring, Inner Valve Seat, Valve Ball, Safety Valve

REVISION 5 - APRIL 1979

Qty

1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1

-

-

1 1 1 1 2 2 2 1 1

-

1 1 1 1 2 2 2 2 1 17 17 1 1 1 1

125

CONTROL VALVE ASSEMBLY

Item

49 50 51 52 53

126

Part No

6901383 6901382 6901008 6901562 6901400

Qty

Description Spring, Safety Valve Spacer Stop I Regulator and Safety Valve Pin, Dowel (N .1.)

Valve, Clutch Cut-out

1 1

2 1 1

REVISION 5 - APRIL

1979

~ 55

56 51 58

I~ I\

134

135 136

131

,

' ,j

"

1

I

TORQUE CONVERTER ASSEMBLY

Item

2098875 6900991 2 6900993 3 6900995 6900971 4 5 8402578 8103195 6 6900988 7 8 8100024 8106689 9 10 6901387 6901003 11 12 8107168 13 6901004 14 6901002 15 6900997 16 6900996 17 6900999 17A 6901000 17B 6901001 18 6900989 19 6902979 20 6900994 21 6900992 22 6900990 23 8406752 24 6901570 25 26 8100622 A

1

27-3~

33

34 35 36 37 38 39 40 41 42 43 44

45 46 47 48 49 50 51 52

Description

Part No

6900984 8106028 6900956 8106028 8100730 8402578 6901045 6901046 6902979 6902860 6900970 6900969 6900968 6901156 8105832 8100050 2039290 6900966 6901036

REVISION

Torque Converter Assembly Baffle Cup Spacer Cone Cup .0 1 Ring Stud Washer, Lock Nut Flange, Output Washer Pin, Cotter Nut 10' Ring Seal Cap & Oil Seal Assembly (Include Item 15) Shim - .004 Shim - .007 Shim - .010 Shaft, Output Gear, Output Shaft·· Cone Ring, Snap Tube, Oil Plug (Corr. PIN) Housing Valve, Pressure Regulating (See Pages 132, 133) Plug Not Applicable Cap Ring Tube, Lube 10· Ring '0' Ring Not Applicable Cup Cover, Rear 10· Ring Gear, Turbine Shaft Shaft, Turbine Cone Cup Ring, Piston Plug Ball Screw 1 Sleeve to Housing Ring, Snap Gear I Pump Drive Ring, Piston

·0·

5 - APRIL 1979

Qty 1 1 1 1 1 1 .1

4 4

4 1 1 1 1 1 1 1

AIR AIR AIR 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

8 1 1 1

129

TORQUE CONVERTER ASSEMBLY

Item

Part No

53 54 55 56 57 58 59 60 61 62 63 64 65 66 66A 66B 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100

6901033 6901034 6901043 6901041

130

8403805 6901041 6901043 6900971 6900985 6900986 6900987 6900988 8106689 8100024

8104510 8100053 8406293 6900960 6900959 6900961 6900958 2016376 6900965 8406312 6901389 6902856 2055552 8100520 8100026 6901271

6900964 6900963 2039278 6901038 6901018

Qty

Description Support Assembly, Stator (Include Items 48 & 54) Sleeve, Oil Distributor Screw & lockwasher Cover f Inspection Not Applicable Plug, Drain Not Appl icable Plate, Inspection Not Applicable Washer (N .5.5.) (Order Item 63) Screw & lockwasher Assembly (Include Item 62) Cone Not Applicable Shim - .004 Shim - .007 Shim - .010 Not Applicable Stud Nut Washer, lock Not Applicable Not Applicable Not Applicable Not Applicable Bolt Washer, lock Pin, Dowel Ring, Snap (Corr. PIN) Gear f Pump Driven Bearing Shaft Bearing Ring, Snap Ring, Snap Not Applicable Not Applicable Sleeve, Pump Gasket Pump, Charging Nut Washer, lock Stud Not Applicable Not Applicable Not Applicable Washer, Inner Washer, Outer Seal Baffle Bolt

1 1

4 2 4 1

2 1 AIR AIR AIR 4

4 4

12 12 1 1

3 3 3

3 3 3 1 1 1

3 3 3

3 3 1 1

8

REVISION 5 - APRil 1979

TORQUE CONVERTER ASSEMBLY Item

Part No

101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 125 126 127 128 129 130 131 132 133 134 135 136 137 138 139

6901019 8100261 8100053 6901020 6901021 6901022 6901023 6901024 6901025 6900975 6901026 6900977 6900979 6901216 6901971 6901393 6901398 6902611 ------6901397 8100260 6900981 6900978 6900976 6901032 6900974 6900973 6901027 6901028 6901029 6901030 6901215 6901234 6901037 8100221 2035543 6901039 6902164 6901217

Description Plate, Lock Bolt Washer, Lock Hub, Impeller Bearing Spacer Bolt Plate, Lock Turbine Ring, Snap '0' Ring - Impeller to Cover Retainer Ring, Snap '0' Ring - Impeller Cover Cap Nut Washer, Belleville Plate, Backing Stud Not Applicable . Gear Assembly, Flywheel & Ring (Incl Item 115 through 118) Capscrew, Impeller Cover Cap, Impeller Cover Ring, Piston Bearing Cover, Impeller Pin, Dowel Hub, Turbine Ring, Snap - Reaction Member Member, Reaction Pin I Roll Ring, Snap - Impeller Hub '0' Ring Impeller '0' Ring, Oil Baffle Bolt Washer, Lock Washer Valve, Air Breather Check (N.I.) Bushing, Reducing (N.I.)

REVISION·5 - APRI L 1979

Qty 4 32 32 1 1 1 8 4 1 1 1 1 1 1 24 96 1 24

-

1 8 1 1 1 1 2 1 1 1 1 1 1 1 1 3 3 3 1 1

131

3

5 6

13

J TP970

132 '

REVISION 2 - MARCH 1978

PRESSURE REGULATING VALVE

Item

Part No

A

6901007 6901008 2033303 6901010 6901009 2031498 2031392 2033384 ------6901009 2038032 ------2033303 6901008 6901012 6901011

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

Description Pressure Regulating Valve Assembly (Include Items 1-4 & 7-13) Piston Stop Piston Stop 10' Ring Pressure Spring Piston Stop Roll Pin Valve to Housing Screw Valve to Housing Screw Lockwasher Pressure Tap Pipe Plug Pressure Regulating Valve Body (N. S.S.) (Order Item A) Piston Stop Roll Pin Piston Plug Regulating Valve Piston (N.S.S.) (Order Item A) Piston Stop 'a' Ring Piston Stop Gasket Regulator Spring

REVISION 2 - MARCH 1978

Qty.

1 1 1 1 1 4 4

1 1 1 1 1 1 1

-' W ~

63

39

66 \ 65 ~ ~. ";'

L'~'~

l'i' ~

/lla

_l5

""~ ~~ - \

~

~ -~

<l

:::0

m

< (J)

0

Z

N

3:

(((~,~ ~"~~'t:~r:-- I ~V~\/ ..

» :::0

40

(')

J: -'

U)

"

00

~

...,0

"t<

55

Jj~'

-

-~

44

45

\

4

BRAKE CONTROL AND LINES

Item 1

-------

2

-------

3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21

8107286 2092617 2090687 2104098 8101902 8100073 2032842 8100226 8100062 8100026 2088765 8102734 ------------8102734 2314401 8102875 2033082 -------

22

-------

23 24 25 26 27

8103016 8102734 2088765 8102734 2101115

28 29 30 31 32 33 34 35 36 37 38 39

8106308 ------2077882 2314409 2049697 2104054 2108030 8101902 8100083 8100073 2031988 2092617 8107286 2104098 2314404 ------2314401 8102807 2300278 2039984 2054098 8101796

40 41 42 43 44 45 46 47 48 49

Description

Part No Axle, Front (See Pages Air Chamber Assembly, Elbow, 900 Hose Assembly - Quick ~I~~!: ~~JCk Release -

154 - 156) Front Axle (See Pages 142, 143) Release to Brake Chamber Front Parking Brake

Bolt Lockwasher Clip Bolt - Clips to Front Axle Nut Lockwasher Hose Assembly 0 Elbow f 90 Valve, Emergency Brake Control (See Pages 64, 65) Switch, Lgw Pressure (See Pages 58 - 60) Elbow, 90 Hose Assembly Tee Coupling Gauge, Air Pressure (See Pages 64, 65) Switch, Clutch Cut-out (See Pages 64, 65) ~:~~:: ~~~ (Corr. PIN) Hose Assembly - Clutch Cut-out to Transmission 0 Elbow, 90 Hose Assy. - Treadle Valve to Clutch Cut-out Valve (Supersedes PIN 2314407) Adapter I Straight Treadle, Dual Brake (See Pages 138, 139) Adapter, Straight Hose Assecrbly - Treadle Valve to Rear Quick Release Elbow, 90 Valve, Quick Release - Rear Bracket, Mounting - Quick Release Valve Bolt Nut Lockwasher Adapter, Straight Hose Assecrbly - Quick Release to Brake Chamber - Rear Elbow, 90 Elbow, 900 Hose Assembly - Treadle Valve to Transmission Air Shift Tee (See Page 113) Hose Assembly - Air Horn to Transmission Air Shift Adapter, Straight Valve, Solenoid Nipple Horn, Air Bolt - Air Horn to Rear Frame

REVISION 6 - NOVEMBER 1979

Qty

4 4 1 1 4 4 2 2 2 2 1 1 1

1 1 1 1 1 1 1

1 1 1 1 1 1 1

2 2 2

2 4 4 1 1

1 1 1 1 1 1

135

BRAKE CONTROL AND LINES

Item

Part No

50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66

8100083 8100073 2104054 2031988 2049697

136

-------

------2314412 2108027 2088830 2104098 2090687 2031988 2032842 2087851 8101902 8100073

Qty

Description Nut Lockwasher Valve, Quick Release - Front Adapter, 8traight Elbow, 90 Axle, Rear (See Pages 162 - 164) Air Chamber Assembly - Rear Axle (See Pages 142, 143) Hose Assembly - Treadle Valve to Front Quick Release Tee

~~;w ~S;;~bIY Valve, Quick Release - Parking Brake Adapter, Straight Clip Hose Assembly Bolt Lockwasher

1 1 1 4 1

--

1 1 1 1 1 2 2 1 2 2

REVISION 6 - NOVEMBER 1979

\

48

,

'"

16 11

1237L

138

REVISION 6 - NOVEMBER 1979

AIR RESERVOIR PIPING (C.D.) Item

Description

Part No

Qty

(For Machines Having Serial Numbers 79-1011 through 79-1227) 1

-------

2

-------

3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48

2034239 8100209 8100073 8102807 8103596 2088776 8102735 2067187 2034221 2033448 2032293 2064731 2059832 8100222 2067433 8102448 2032295 2054598 2031989 2070524 8105782 2314400 ------------------2031989 2314408 2096644 2054598 2032295 2059884 2059832 8100222 2067433 8100622 8102448 8103597 2314410 8103596 2314413 2077882 2314411 2104591 2005266 2053263 -------

Compressor, Air (Furnished with Engine) Governor (See Pages 140, 141) Gasket Bolt Lockwasher (Supersedes PIN 2031390) Adapter, Straight 0 Adapter I 90 Hose Assembly - Air Reservoir to Governor (Corr. PIN) 0 Adapter, 90 (Supersedes PIN 2090376) Cross, Pipe Valve, Pressure Relief Nipple, PWe Elbow, 90 Reservoir, Air Bracket, Clamp Bolt (Supersedes PIN 2031475) Locknut Valve, Drain (Supersedes PIN 2082646) Elbow, Street Valve/ Check Adapter, Straight Hose Assembly - Compressor to Air Reservoir Adapter / Straight (Supersedes PIN 2084210) Hose Assembly - Air Reservoir to Air Pressure Gauge Tee (See Pages 134 - 136) Coupling (See Pages 134 - 136) Gauge, Air Pressure (See Pages 64, 65) Adapter, Straight Hose Assembly - Air Reservoir to Air Reservoir Tee, Adapter Valve, Check Elbow, Street Reservoir, Air Bracket, Clamp Bolt (Supersedes PIN 2031475) Locknut Plug, Pipe (Supersedes PIN 2033384) Valve, Drai~ (Supersedes PIN 2082646) Adapter, 45 (Supersedes PIN 2032000) Hose Assembly - Left Reservoir I Front to Rear 0 Adapter, 90 ( Supersedes PIN 2032011) Hose Assembly - Air Reservoir to Treadle Adapter f Straight Hose Assembly - Air Reservoir to Treadle Treadle, Dual Brake Plug, Pipe Bushing Switch, Stop Light (See Pages 58 - 60)

REVISION 6 - NOVEMBER 1979

1 2 2 1 1 1 1 1 1 1 1 1 2 4 4

1 2 1 1 1 1 1

1 1 1 2 2

1 2 4 4 2

2

1 1 2 2 2 1 1 1 1

139

AIR RESERVOIR PIPING (C.D.) Item

Part No

49 50 51

8101785 8100083 8100073

Qty

Description Bolt (Supersedes PIN 2031452) Nut (Supersedes PIN 2031616) Lockwasher (Supersedes PIN 2031390)

3 3 3

NOTE: For Machines Having Serial Numbers 79-1011 through 79-1127 equipped with air dryer, see pages 139C - 139E

139A

REVISION 6 - NOVEMBER 1979

34

''\>J

t

16 17 IZ27L

139C

REVISION 6 - NOVEMBER 1979

AIR RESERVOIR PIPING (C.D.) Item

Description

Part No

Qty

(For Machines Having Serial Numbers 79-1228 and Higher) 1

-------

2

-------

3 20.34239 810.0.20.9 4 5 81000.73 6 810.280.7 7 810.3596 8 20.88776 9 810.2735 10.

20.67187 11 20.34221 12 20.33448 13 20.32293 14 20.64731 15 20.59832 168100222 17 20.67433 18 810.2448 19 810.3596 20.

20.70.524 21 810.3596 22 210.9591 23 20.32960.

24 810.0.0.26 25 810.0.0.62 26 810.3596 27 2314408 28 810.3596 29 20.54598 30.

2314752 31 20.96644 32 20.54598 33 20.32295 34 2059884 35 20.59832 36 8100222 37 20.67433 38 810.0.622 39 810.2448 40.

810.3597 41 2314410.

42 810.3596 43 2314753 44 20.77882 45 2314411 46 210.4591 47 810.1785 810.0.0.83 48

Compressor, Air (Furnished with Engine) Governor (See Pages 140., 141) Gasket Boft Lockwasher Adapter, Straight 0 Adapter, 90.

Hose Assembly - Air Reservoir to Governor 0 Adapter, 90.

Cross, Pipe Valve, Pressure Relief Nipple, PWe Elbow, 90.

Reservoir I Air Bracket, Clamp Boft Locknut Valve, Drai2, Adapter, 90.

Hose Assembly - Compressor to Air Dryer , Adapter, 90.0 Dryer, Air Flatwasher Lockwasher Nut 0 Adapter I 90.

Hose Assembly - Air Dryer to Air Reservoir Adapter, goO Valve, Check Hose Assembly - Air Reservoir to Air Reservoir Tee, Adapter Valve, Check Elbow, Street Reservoir, Air Bracket, Clamp Bolt Locknut Plug, Pipe Valve, Drain Elbow, 45 Hose Assembly - Left Reservoir (Front to Rear) 0 Adapter I 90.

Hose Assembly - Air Reservoir to Treadle Adapter, Straight Hose Assembly - Air Reservoir to Treadle Treadle, Dual Brake Bolt Nut

1

2 2 1 1 1 1 1 1 1 1 1

2 4 4 1 1 1 1 1

4 4 4 1 1 1 1 1 1 2 2 1 2 4 4 2 2 1 1

2 1 2 1 1

3 3

_...

REVISION 6 - NOVEMBER 1979

1396

AIR RESERVOIR PIPING (C.D.) Item

Part No

49 50 51 52 53 54 55 56 57 58 59 60

8100073 2005266 2053263

-------

8102807 2090801 8105782 8105782 2314400

-------

-------------

Qty

Description Lockwasher Plug, Pipe Reducer Switch, Stop Light (See Pages 58 - 60) Adapter, Straight Hose Assembly - Governor to Ai r Dryer Adapter, Straight Adapter, Straight Hose Assembly - Air Reservoir to Pressure Gauge Tee (See Pages 134 - 136) Coupling (See Pages 134 - 136) Gauge, Air Pressure (See Pages 64, 65)

3 1 1

-

1 1

1 1 1

---

•

_. . . _.-

139E

-~----

REVISION 6 - NOVEMBER 1979

J'--39 ~42

l061L

139G

REVISION 6 - NOVEMBER 1979

AIR RESERVOIR PIPING (G.M.) Item

Description

Part No

Qty

(For Machines Having Serial Numbers 79-1011 through 79-1227) 1 2 3 4

2107438 2108538 6952079 8100055

5

-------

6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45

2034239 8100209 8100073 2046539 6950929 8104478 8100073 2048604 2034383 8101785 8100073 2088779 8102734 2070525 8103596 2057797 2106962 2107579 2108477 2111339 8107410 2090811 8102734 8102735 2067187 2034221 8105782 2033448 2032293 2064731 2059832 8100222 2067433 2032295 2054598 2031989 8102448 2314408 2314400 -------

46

-------

47 48

------2104591

Compressor, Air Compressor, Air (Supersedes PIN 2107437) Gasket Bolt (Supersedes PIN 2031519) Governor (See Pages 140, 141) Gasket Bolt (Corr. PIN) Lockwasher (Supersedes PIN 2031390) Adapter, Air Intake Gasket Bolt (Supersedes PIN 2031459) Lockwasher (Supersedes PIN 2031390) Adapter I Compressor Gasket Bolt (Supersedes PIN 2031452) Lockwasher (Supersedes PIN 2031390) Hose Assembly - Governor to R. H. Compressor 0 Adapter, 90 (Supersedes PIN 2032007) Hose - ComQressor to Compressor 0 Adapter, 90 (Supersedes PIN 2032007) Tee, Adapter Hose Assembly Tube, Bent Hose - Tube to Air Intake Adapter (Supersedes PIN 2092368) Hose - To Air Intake Tube (Supersedes PIN 2105278) Clamp (Supersedes PIN 2032039) Hose Assembly - Governor to R. H. Air Reservoir 0 Adapter, 90 (Supersedes PIN 2032007) 0 Adapter, 90 (Supersedes PIN 2090376) Cross, Pipe Valve, Pressure Relief Adapter, Straight (Supersedes PIN 2084210) Nipple, Pipe Elbow, 90la Reservoir, Air Bracket, Clamp Bolt (Supersedes PIN 2031475) Locknut Elbow, 90la Valve, Check Adapter I Straight Valve, Drain (Supersedes PIN 2082646) Hose Assembly Hose Assembly - Air Reservoir to Air Pressure Gauge Tee (See Pages 134 - 136) Coupling (See Pages 134 - 136) Gauge, Air Pressure (See Pages 64, 65) Treadle, Dual Brake

REVISION 6 - NOVEMBER 1979

1 1

2

10 1

2 2 2 2 4 4 2 2 4 4 1 2 1 1 1 1 1 2 1 6 1 1 1 1 1 1 1 1 1 2 4 4

2 1 2 1 1 1

1

139H

AIR RESERVOIR PIPING (G.M.) Item

Part No

49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69

8107785 8100083 8100073 2077882 2314753 8103596 2059884 2059832 8100222 2067433 8102448 8100622 2032295 2054598 8103597 2096644 2314410 2005266 2053263

-------

2314411

Bolt (Supersedes PIN 2031452) Nut (Supersedes PIN 2031616) Lockwasher (Supersedes PIN 2031390) Adapter I Straight Hose Assem~ly - Air Reservoir to Treadle Adapter, 90 (Supersedes PIN 2032011) Reservoir, Air Bracket, Clamp Bolt (Supersedes PIN 2031475) Locknut Valve, Drain (Supersedes PIN 2082646) Plug, Pipe (Supersedes PIN 2033384) Elbow I Street

~~~:: ~~c(~uperSedes

PIN 2032000)

Adapter, Tee Hose Assembly - L. H. Air Reservoir (Front to Rear) .Plug Bushing Switch I Stop Ught (See Pages 58 - 60) Hose Assembly - Air Reservoir to Treadle Note:

139J

Qty

Description

3 3 3 2 1 2 1 2 4 4 2 2 2 2 1 1 1 1 1

-

1

For Machines having Serial Numbers 79-1227 through 79-1228 equipped with Air Dryeri See Pages 139L-139N.

REVISION 6 - NOVEMBER 1979

18 71\

19""GJV"W \

L"cP"-'. r

61

.r" / \?>

122SL

139L

REVISION 6 - NO VEMBER 1979

AIR RESERVOIR PIPING (G.M.) Item

Description

Part No

Qty

(For Machines Having Serial Numbers 79-1228 and Higher) 1 2 3 4

2107438 2108538 6952079 8100055

5

-------

6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48

2034239 8100209 8100073 2046539 6950929 8104478 8100073 2048604 2034383 8101785 8100073 2088779 8102734 2070525 8103596 2057797 2070129 2107579 2108477 2111339 8107410 2090811 8102734 8102735 2067187 2034221 8105782 2033448 2032293 2064731 2059832 8100222 2067433 8102448 2054598 8103596 2314408 8103596 2109591 2032960 8100026 8100062 8103596

Compressor, Air Compressor, Air Gasket Bolt Governor (See Pages 140, 141) Gasket Bolt Lockwasher Adapter, Air Intake Gasket Bolt Lockwasher Adapter I Compressor Gasket Bolt Lockwasher Hose Assem~ly - Governor to L. H. Ai r Compressor Adapter, 90 ~~~~t::~e~'bIY - Compressor to Compressor Tee, Adapter Hose Assembly - R. H. Air Compressor to Air Dryer Tuber Bent Hose - Tube to Air Intake Adapter Hose - To Air Intake Tube Clamp Hose Assembly - Governor to R. H. Air Reservoir

~~:~~:~: ~g~

Cross, Pipe Valve, Pressure Relief Adapter I Straight Nipple, PWe Elbow, 90 Reservoir, Air Bracket, Clamp Bolt Locknut Valve, Drain Valve, Chec6< Adapter, 90 Hose Assem~ly - Air Reservoir to Air Dryer Adapter, 90 Dryer, Air Flatwasher Lockwasher

~~~Pter,

0

90

REVISION 6 - NOVEMBER 1979

1 1

2 10 1

2 2 2 2 4 4

2 2 4

4 1 1 1 1 1 1 1

2 1

6 1 1 1 1 1 1 1 1 1 2

4 4 1 1 1 1 1 1

4 4

4 1

139M

AIR RESERVOIR PIPING (G.M. ) Item

Part No

49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79

8105782 2090811 8102875 8103596 2314752 2096644 2054598 2032295 2059884 2059832 8100222 2067433 8100622 8102448 8103597 2314410 8103596 2314753 2077882 2314411 2104591 8101785 8100083 8100073 2005266 2053263 ------2314400 -------------------

139N

Qty

Description Adapter 1 Straight Hose Assembly - Governor to Air Dryer Tee 0 Adapter 1 90 Hose Assembly - Air Reservoir to Air Reservoir Tee

1 1 1 1 1 1

~I~~!: ~5Ck

2 2 1 2 4 4 2 2

Reservoir, Air Bracket, Clamp Bolt Locknut Plug, Pipe Valve, Drai2> Adapter, 45 Hose Assem2,ly - L. H. Air Reservoir Adapter, 90 Hose Assembly - Air Reservoir to Treadle Adapter I Straight Hose Assembly - Air Reservoir to Treadle Treadle, Dual Brake Bolt Nut Lockwasher Plug, Pipe Reducer Switch, Stop Light (See Pages 58 - 60) Hose Assembly - Air Reservoir to Air Pressure Gauge Tee (See Pages 134 - 136) Coupling (See Pages 134- 136) Gauge, Air Pressure (See Pages 64, 65)

1 1

2 1

2 1 1

3 3

3 1 1 1

REVISION 6 - NOVEMBER 1979

""

I'

"- "-..,.

'1

20

I I

I

19

I. I I

17 16

I I I

15

13· 12 .

~

~.

10 I ·

18

14

C) --

.~

C!:J

~,

I I ~.

I I

e·

I

1 . 2

3

4

5

6 1

l. "-..,..®I "-..,.J

11

10-----

140

REVISION-

2-;"- MARCHi978

AIR GOVERNOR Item

Part No

A

2046601 6952018 6952027 6952034 2031615 6952033 6952032 6952031 6952029 6952030 2035345 6952017 2035345

B

C 1

2 3 4 5 6 7 8 9 10 11 12 13 14

15 16 17 18 19

20

------6952024 6952023 6952022 6952019 6953780 6952021 6952025 6952026 6952028

Descri ption

Qty.

Governor Assembly (Includes Items 1 through 20) Piston Assembly (Includes Items 15,16 & 17) Adjusting Screw and Spring Ass'y (lncl. Items 2,3,4,5,6,7,20) Cover Nut Ring, Retainer Seat, Upper Spring Spring Seat, Lower Spring Guide, Spring Plug Filter Plug Body (N.S.S.) (Order Item A) 10' Ring Spring Valve Valve Piston '0 1 Ring Washer Spring, Exhaust Stem Stem, Exhaust Screw, Adjusting

1 1 1

1

1 1

1 1

2 1 2 2 2

2 1 1 1

1 1 1 1 1

•

-REVISION 2 - MARCH 1978

; 141

i : ; - - - - - - -(")

-

------------------------~ -

~~,

-

-_ _ Ift

-

' _ _ _ _ _ CD

-

- - - - _ ......

-

- -..

.--------------- CIQ

@ \

\\

\ \

(")----~

N---------------------~~~

t!

- - - - - - - .~/\ -.@

\

\

\\

\

\

\

\

\

AXLE AI R CHAMBER ASSEMBLY (Four Chambers Used Per Machine; Quantity Shown is for One Chamber) Item

Description

Part No

2088705 A 2042266 1 1A 6951423 1B 2031775 2 6953008 6953004 3 6952992 4 4A 6953009 6952999 5 6953012 *6 6953011 *7 6952994 *8 6952996 *9 6953010 *10 11 6952995 6953003 *12 6953006 13 14 2030820 14A 2031372 6953005 15 6953007 16 6953717 17 18 6953002 19 6953001 6952998 20 21 6952997 *22 6953200 6955593 23 2086133 24

Chamber Assembly, Brake (Includes Items 2 through 21) Clevis Pin, Clevis Pin, Cotter Nut, Jam Nut, Flange Cylinder Assembly Plug, Waterproof (N.I.) Capscrew Ring I Back-Up Bushing, Nylon '0' Ring '0' Ring Ring, Wiper Piston Assembly Bushing, Push Rod Plate, Pressure Bolt Nut Clamp (Includes Items 14 & 14A) Diaphragm Rod, Push Retainer, Spring Spring Support, Spring Spring Lubricant TR3 (N.I.) Kit, Service (N. \.)

Kit, Maxi Tool (N .1.)

*

Qty 1 1 1 1 1 1 1

3 8 1 1

1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1

Indicates that it is included in Service Kit.

REVISION 2 - MARCH 1978,

143

to _____

/-_-1 cr::~----2

9~

\",_----4

.

CLUTCH CUT-OUT SWITCH

Item A 1

2 3 4 5 6 7 8 9 10 11

Description

Part No 2048300 6951104 .6951100 6951105 6951101 6951102 6951103 6951097

------6951098 6951099 2049477

Switch, Clutch Cut-out (Include Items 1 through 10) Lever Grommet Pin ; "-Valve '0' Ring Nut, Cap Spring, Valve i Body (N .5.5.) (Order Item A) Spring, Plunger Return Plunger Dial (N.1. )

. Qty.

1 ,

1 t

, 1 1 1 1

-

1 1 1

, REVISION 2 - MARCH 1978-

145

\---------~

.'

.

1ft .

·148 .

-..

....

C"t

REVISION 2 - MARCH 1978

PILLOW BLOCK ASSEMBLY Item A 1 2 3 4 4 4 5

2099219 6900997 2064902 2064903 2064904 2064905 2064906 2062146 SA 2062147 6 2031521 6A 2031393 7 2064901 8 2064411 9 6901004 9A 6901003 10 2064907 11 2031783 12 ------13 2031621 14 ------15 2037701

Qty.

Description

Part No

Pillow Block Assembly (Include Items 1 through 15) Seal Cup, Bearing Cup, Bearing Shim Shim Shim Fitting, Relief Fitting, Grease (N.I.) Bolt Wa sher, Lock Plate, Cover Yoke Nut Washer, Retaining (N.I.) Shaft, Drives Pin, Cotter Support Assembly (N.S.S.) (Order Item A) Nut Not Appl icable Bolt, Pillow Block to Frame

1 2 2

2

AIR AIR AIR 1 1

12 12 2 2 2 2 1 2 8

4

/

REVISION 2 - MARCH 1978

147

11 TP-S10

13

REVISiON 2 .. MARCH 191

,

BALL SLIP ASSEMBLY

Item

Part No

A 1 2 3 4 5 6 7 8 9 10 10A 11 12 13 14 14A 15 16

2064465 6950201

Description Ball Slip Assembly (I nelude Items 1 through 13) Screw, Cap (Not Applicable) Nut Yoke & Shaft Assembly Spring Ball, Steel Fitting, Grease Washer, Guide Washer, Guide Slip, Yoke Ring, Retaining (N .1. ) Cross & Bearing Assembly (Corr. PIN) Ring, Retaining Seal, Rubber Screw, Cap (N.I.) Nut (N.I.) Seal, Grease (N .1.)

Fitting, Grease (N. 1• )

-------

2032982 6952087 6951449 6951341 2030224 6952089 6952089 6952092 6952091 6951586 6952088 6952090 6950201 2032982 6951588 6951597

Qty 1 8 8 1 8 56 1 2 2 1 1 2 2 1 8 8 8 4

"

REVISION 2 - MARCH 1978

149

;

6

150

PROPELLER SHAFT ASSEMBLI ES

Item

A 1 1A 2 3 3A 4 5 6 7 8 9

Part No.

2300160 6953595 2030225 2034377 2034375 2034376 2041569 2030225 2034378 2033517 6951148 2034372

A 1 2 3 4 5 6 7 8 9

2094131

A 1 2 3 4 5 6 7 8 9

2090602 6851852 6851857 6851855 6851853 2030225 6851856 2031373 6851854 6851858

68516n 6951982 2041506 6851678 2030225 6951981 2033517 6950172 2034372

Description

Qty

FROM CONVERTER TO TRANSMISSION (GM) Shaft Assembly 1 Propeller (Include Items 1 through 9) Yoke Assembly Fitting 1 Grease Washer I Felt Cap Group, Dust (Include Items 2, 3A and 6) Cap, Dust Tube Assembly Fitting, Grease Washer, Metal Nut Spider & Bearing Assembly (Include Items 5, 7, 9) Capscrew

1 1 2 2 16 2 16

(CD) Shaft Assembly, Propeller (I ncl ude I terns 1 through 9) Yoke Assembly Washer, Felt Cap Tube Assembly Fitting I Grease

1 1 1 1 1 3

~~~M~I

Nut Spider & Bearing Assembly (Incl. Items 5, 7, 19) (Corr. PIN) Capscrew FROM PI LLOW BLOCK TO FRONT AXLE Shaft Assembly, Propeller (9C) (Include Items 1 through 9) Yoke Assembly, Slip Seal, Rubber C~

Tube Assembly Fitting, Grease Washer Nut Spider & Bearing Assembly (Include Items 5, 7, 9) Capscrew

REVISION 2 - MARCH 1978

1

1 1 1 1

2 16 2 16

1 1 1

1 1 3 2 16 2 16

151

I ROlAN PROPELLER SHAFT ASSEMBLIES

Item

Part No

A

2103504 6851849 2006730 2006732 6851850 2030225 6851851 2031373 6950396 6951595

1

2 3

4 5 6 7

8 9

152

Description

Qty

FROM TRANSMISSION TO REAR AXLE Shaft Assembly, Propeller (8C) (Include Items 1 through 9) Yoke Assembly, Slip Seal, Felt Cap Tube Assembly (Corr. PIN) Fitting, Grease Washer Nut Spider & Bearing Assembly Capscrew

1 1

1 1 1 3

2 16 2 16

Revision 8 - December, 1981

, ~

~:

;

.; I i ~

8

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. i ,~r:

,_

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'1

~

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21 26

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71\\\ 24

23 22 21

. 19 18

20

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74 13

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J

I

71 70 Il1J til

,

\

61

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U):

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00

""

\ 45

IAOIAN FRONT AXLE ASSEMBLY

Item

Part No

A B

2090607 6602564 6602538 6602560 6602559 6602561 6602539

1

2 3 ··4 5 6 7 8 9 10 11

12

13 14 15 16 17 18 19 20 21 21A 22 23 24 25 26 27 28 29 30 31 32 33 34 34A 35 36 37 38 39 40 41 42 43 44 45 46

-------

6602565 6600661 6600695

-------

6602547 6602548 6600697 6600688 6602549 -------------

6602550 6600690 6601349 6602551 2078279 6602552 - ... -----

6600600 6600662 6602566

-------

2030814 6600830 6601135 -------

-------

6602553 6602554 6602555 6600733 2031391 6600732

-------

6600783 2036818 2031768 2037733 6600591 6602562 6602556 6602563

Description

Axle Assemb1Y9 Front Gear and Hub Assembly, Internal (Includes Items 6, 7, 26, 28) Cone, Inner Cup, Inner Hub and Cup Assembly (Includes Items 2 and 4) Cup, Outer Cone, Outer Hub, Internal Gear (N.S.S.)(Order Item B) Gear, Internal Nut, Spindle '0' Ring, Planet Carrier Carrier Assembly, Planet (See Index) Washer, Thrust Shaft, Axle '0' Ring, Thrust Cap Washer Cap, Thrust (Includes Item 14) Not Applicable Not Applicable Capscrew Washer Nut, Wheel Stud, Wheel Washer (N. 1. ) Capscrew Not Applicable Plug, Fi 11er Lock Plate, Retainer Not App 1icab 1e Capscrew Breather Plug, Fi ller Plate, Identification (N.S.S.) Screw, Drive (N.S.S.) Housing, Axle Spindle (Incl. Item 34A) Sleeve, Wear (N.I.) Screw Lockwasher Cover Dust Brake, Axle (See Index) Spring, Return Washer Pin Bolt Washer Drum, Brake Seal Catcher. Oil

Revision 8 - December, 1981

4

Qty 1

2 2 2 2 2 2

-2

4 2

-

2 2 2 2 2

18

18 54 54 54 8

-2

2 12

-

24

1

1

-

-1 2 2 4 4 4

-

2 4 4 48 48 2 2 2

155

TROJAN FRONT AXLE ASSEMBLY

Item

Part No

47 48 49 50 51 52 53 54 54 55 56 57 58 59 60 61 62 63 64 65 66 66A 67 67A 67B 67C 68 69 70

6602557 6600781 6600730 2031391 6600734 6600591 2032986 6600530 6600529 6600531 6600782 6600585 6600532 6600533 6600534 6600535

71

72 73 74 75 76 77 77A 78 79 80 81 81A 81B

156

2030225 6600532 6601352 2084646 2084647 2112250 2031474 2031391 2031578 2031396 2031395 6600606 6600596 6600828 6601140 6601371 6601370 6600600 6600609 6600608 6601353 6601090 2031391

Description

Stud Spacer Plate, Reinforcing Lockwasher Screw Washer Nut Camshaft, L.H. Camshaft, R.H. Washer, Thrust Fitting, Grease '0' Ring Bushing Retainer Washer Ring, Snap Not Applicable Fitting, Grease Bushing Adjuster, Slack Bracket (R.H.)(Includes Item 64) Bracket (L.H.)(Includes Item 64) Chamber, Air (See Index) Guard, Brake Chamber (N.l.)

Bo lt (N. 1.)

Washer, Lock (N.I.) Bolt Lockwasher Lockwasher Screw Not Applicable Washer Nut Carrier Assembly, Differential (See Index) Ring, Seal Stud Stud Plug, Drain Ring, Snap Washer, Retaining Shield, Slack Adjuster (N.I.) Capscrew, (N.l.)

Lockwasher (N.l.)

Qty

32 8 2 4 4

32 32 1 1

2 2 2 2 6 4

4 2 2 2 1 2 4

4 4

4 4

4

22 22 1

18 4 1

2 2 2 8 8

Revision 8 - December, 1981

158,

REVISION 2 - MARCH 1978

TROJAN FRONT AXLE DIFFERENTIAL GROUP

Item

Part No

A B

6602577 6602578 6601123 6602568 6602579 2031392 2031496

C D

1 2

3 4

5 6

7 8 9

10 11 12 13 14 15 16

6601128 6601129 6601733 6601144 6955881 6601731 6601732 6601730 6602570 2037682

17

18 19 20 21 22 23 24 25 26 27 27A 27B 28 29 30 31 32

2067427 6600768 6600767 6601130 6600575 6600572 6602827 6600762 6602099 6602100 6600765 6600760 6600761 6600766 6600580

33

34 35 36 37 37A 38 39 40 41 42 43

6601363 6601369 6600774 6600773 6901178 6601212 2031398 6600776

Description

Differential and Carrier Assembly (Includes Items 1 - 51A) Ring Gear & Pinion Assembly (Include Items 15 and 22) Case Assembly, Differential (Include Items 4, 16, 51 & 51A) Body Assembly, Differential (Include Items 5 - 13 and C) Lock Washer, Lock Screw, Cap Case, Flange Half (N.S.S.) Order Item C Disc, Outer Disc, Inner Spacer, Outer Washer, Thrust Kit, Pinion Gear Roller, Needle Spacer, Inner Spider Gear, Side Bolt Gear, Ring (N.S.S.)(Order Item B) Case, Plain Half (N.S.S.)(Order Item C) Not Applicable Not Applicable Nut Ring, Retainer Bearing Pinion (N.S.S.)(Order Item B) Carrier and Cap Assembly, (Include Items 41 and 42) Cone Cup Kit, Spacer (Supersedes 6600792) Shim, .004 Shim, .007 Shim, .010 110 11 Ring Cage and Cup Assembly, Pinion (Include Items 25 & 30) Cup Cone Seal Not Applicable Not Applicable (See Item 49) Not Applicable Not Applicable Flange & Sleeve Assembly (Include Item 37A) Sleeve, Wear Washer Nut Pin, Cotter Screw, Cap Washer, Lock Cone

Revision 8 - December, 1981

Qty

1

1 1 1 2 2 2 6 4 8 4 1

216 4 1

2

12

12 1 1 1 1 1

1

AIR AIR AIR 1 1 1 1

1

1 1

1 1

1 4

4

2

159

I ROIAII FRONT AXLE DIFFERENTIAL GROUP

Item

Part No

44 45 46 47 48 49 50 51

6600777 6601136 6600771 2031395 2034287 6600769 -------

6602569 51A 6601143 52 -------

160

Description

Cup Nut Screw, Cap Washer, Lock Plug Retainer, Oil Seal & Bearing Not Applicable Bolt Washer (N. 1.)

Not Applicable

Oty

2 2

8 8 2 1

-

8

8

-

Revision 8 - December, 1981

...l

~

J: 1J1~12 '\

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28

27 2&

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19 U

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29

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30

31i

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33

76 ;;0

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3!:

» ;;0 n

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<.0 ......

00

...\

I ROlAN REAR AXLE ASSEMBLY

Hem

Part No

A

2090606 6602564 6602538 6602560 6602559 6602561 6602539

B 1

2 3 4 5 6 7 8 9 10 11

12 13 14 15 16 17 18 19 20 21 21A 22 23 24 25 26 27 28 29 30 31 32 33 34 34A 35 36 37 38 39 40 41 42 43 44 45 46

-------

6602565 6600661 6600695

-------

6602547 6602548 6600697 6600688 6602549

-------------

6602550 6600690 6601349 6602551 2078279 6602552

-------

6600600 6600662 6602566 ---,----

2030814 6600830 6601135

-------

-------

6602553 6602554 6602555 6600733 2031391 6600732 -------

6600783 2036818 2031768 2037733 6600591 6602562 6602556 6602563

Description

Axle Assembly, Rear Gear and Hub Assembly, Internal (Includes Items 6,7,26,28) Cone, Inner Cup, Inner Hub and Cup Assembly (Includes Items 2 and 4) Cup, Outer Cone, Outer Hub, Internal Gear (N.S.S.) (Order Item B) Gear, I nterna 1 Nut, Spindle '0' Ring, Planet Carrier Carrier Assembly, Planet (See Index) Washer, Thrust Shaft, Axle '0' Ring, Thrust Cap Washer Cap, Thrust (Includes Item 14) Not Applicable Not App 1i cab 1e Capscrew Washer Nut, Wheel Stud, Wheel Washer (N.L) Capscrew Not App 1 icab 1e Plug, Filler Lock Plate, Retainer Not Applicable Capscrew Breather Plug, Filler Plate, Identification (N.S.S.) Screw, Drive (N.S.S.) Housing, Axle Spindle (Incl. Item 34A) Sleeve, Wear (N.I.) Screw lockwasher Cover Dust Brake, Axle (See Index) Spring, Return Washer Pin Bolt Washer Drum, Brake Seal Catcher, 0;1

Revision 8 - December, 1981

Qty 1

2 2 2 2 2 2

-

2 4 2

-

2 2 2

2 2

-

18 18 54 54 54 8

-2

2 12

-

24

1

1

-1

2 2

4 4 4

-2

4 4 48 48 2 2 2

163

I ROlAN REAR AXLE ASSEMBLY

Item

Part No

47 48 49 50 51 52 53 54 54 55 56 57 58 59 60 61 62 63 64 65 66 66A 67 68 69 70

6602557 6600781 6600730 2031391 6600734 6600591 2032986 6600529 6600530 6600531 6600782 6600585 6600532 6600533 6600534 6600535

71

72 73 74 75 76

-------

2030225 6600532 6601352 2084646 2084647

-------

2031578 2031396 2031395 6600606

-------

6600596 6600828

-------

6601140 6601371 77 77A 6601370 78 6600600 79 6600609 80 6600608 81 6601353 81A 6601090 81B 2031391

164

Description

Stud Spacer Plate, Reinforcing lockwasher Screw Washer Nut Camshaft, l.H. Camshaft, R.H. Washer, Thrust Fitting, Grease '0' Ring Bushing Retainer Washer Ring, Snap Not Applicable Fitting, Grease Bushing Adjuster, Slack Bracket (R.H.) (Includes Item 64) Bracket (L.H.) (Includes Item 64) Chamber, Air (See Index) Bolt Lockwasher lockwasher Screw Not Applicable Washer Nut Carrier Assembly, Differential (See Index) Ring, Seal Stud Stud Plug, Drain Ring, Snap Washer, Retaining Shield, Slack Adjuster (N.I.) Capscrew, (N.I.) Lockwasher (N.I.) .-

Qty

32 8 2 4 4 32 32 1 1

2 2 2 2 6 4 4

-

2 2 2 1 1

-

4 4 4 4

-

22 22

-

1 18 4 1

2 2

2

8 8

Revision 8 - December, 1981

., '\ 51

{4 ""

5

/8

45

o .•

~~@~

~""" n

166

~~2

~ \:,/

"

! ~~D G

"

15

I

17 DO

18

~~

REVISION 2 - MARCH 1978

IAOIAN REAR AXLE DIFFERENTIAL GROUP

Item

Part No

A

6602567 6602571 6601123 6602568 6600568 2031392 2031496

B

C D 1

2 3

4 5 6

7 8 9

10 11

12 13 14 15 16

6601128 6601129 6601733 6601144 6955881 6601731 6601732 6601730 6602570 2037682

17

18 19 20 21 22 23 24 25 26 27 27A 27B 28 29 30 31 32

2067427 6600768 6600767 6601130 6600575 6600572 6602827 6600762 6602099 6602100 6600765 6600760 6600761 6600766 6600580

33

34 35 36 37 38 39 40 41 42 43 44

6602572 2031395 6600771 6602573 6600774· 6600773 6901178 6601212 2031398 6600776 6600777

Description

Differential and Carrier Assembly (Include Items 1 - 51A) Ring Gear ~ Pinion Assembly (Include Items 15 and 22) Case Assembly, Differential (Include Items 4, 16, 51, & 51A) Body Assembly, Differential (Include Items 5 - 13 and C) Lock Washer, Lock Screw, Cap Case, Flange Half (N.S.S.) Order Item C Disc, Outer Disc, Inner Spacer, Outer Washer, Thrust Kit, Pinion Gear Roller, Needle Spacer, Inner Spider Gear, Side Bolt Gear, Ring (N.S.S.) (Order Item B) Case, Plain Half (N.S.S.) (Order Item C) Not Applicable Not Applicable Nut Ring, Retainer Bearing Pinion (N.S.S.) (Order Item B) Carrier and Cap Assembly, (Include Items 41 and 42) Cone Cup Kit, Spacer Shim, .004 Shim, .007 Shim, .010 "0" Ring Cage and Cup Assembly, Pinion (Include Items 25 & 30) Cup Cone Seal Not Applicable Retainer, Seal and Bearing Washer, Lock Screw, Cap Flange Washer Nut Pin, Cotter Screw, Cap Washer, Lock Cone Cup

Revision 8 - December, 1981

Qty

1 1 1

1 2

2 2 6 4 8 4

1

216 4

1 2

12

12 1

1 1

1 1 1

AIR AIR AIR 1 1 1 1

1 1 8 8 1 1 1 1 4

4 2 2

167

TROIA. REAR AXLE DIFFERENTIAL GROUP

Item

45 46 47 48 49 50

Part No

6601136 Nut ------- Not Appl icab1e ------- Not Applicable ------- Not Applicable ------- Not Applicable ------- Not Applicable 51 6602569 Bolt 51A 6601143 Washer (N. 1.)

52 ------- Not Applicable

168

Description

Qty

2

-8

8

-

Revision 8 - December, 1981

110

lRO.IAN BRAKE ASSEMBLY (Four groups used per machine; Quantity shown is for one) Item

6602574 6602576 1 2 6602085 3 6601359 4 6602348 4A 2035425 5 6602349 6 6601361 7 6601360 8 2031371 9 2031391 10 6602347 6602056 11 12 6600539 13 6600745 14 6602575 15 6600612 16 6600746 17 2031393 18 6600743 19 6600737 A

Description

Part No

Brake Assembly (Include Items 1 through 19) Spider, Brake Nut (Supersedes 6601358) Washer, Lock Roller '0' Ring Pin Pin Pin Nut Washer, Lock Lining Bolt Plug Pin Bushing Screw, Set Plug Washer, Lock Pin, Anchor Shoe Assembly, Brake (Include Item 14)

Qty

1

1 32 32" 2 4 2 2 2

2 2 4 32 32 2 2

2 2 2 2

2

.

Revision 8 - December, 19B1

171

4

3

2

I

2

\-@=- =8- G=-ij\ \2) \ \

f--

\ \--------

\

---------~ \

\

\

\

\

\

\

\

\

\

5

\

\

\

\

\

\

I

\

/

I / /

7---1

\ 6

1

i

1 1.

.

-

\ PLANET CARRIER ASSEMBLY (Four Gr~ups Used Per Machine; Quantities Shown are For One) Item

Part No

A 1 2

6602540 6602542 6602543 6602544 6602545 6602546 6600678 6602541

3

4 5 6 7 -::;.

172

Qty.

Description Carrier Assembly Washer, Thrust Roller, N~edle Pinion Spacer Shaft, Pinion Ball Carrier, Planet

I

Planet (Include Items 1 through 7)

1

6 168 3 3 3 3 1

REVISION 2 - MARCH-'978

"

2 '

1

3

./~

I

TPSl73

ACCESSORY CONTROL PANEL Item 1 2 3 4 5 6 7

Part Nc. 2100565 2303387 2094254 2100567 2033343 2101658 2048862

Description Panel, Accessory Control Switch, Toggle Switch I Wiper Clip Screw Light, Dome Bulb (N.!.) (Corr. PIN)

REVISION 2 - MARCH 1978

Qty

1 3 2 2 8 1 1

173

-' -..J

2

1

~

3

4

14

12

5

'11

COLOR CODE Bl

BLACK BROWN DG DARK GREEN G GREEN fLB LIGHT BlUE [LG LIGHT GREEN R REO W WHITE Y YELLOW

B

;;u

m

<

(J)

o

..

,.", 1

i

r

Jt

Wi

•

ilDl'il~.

d

J

.J 1, J.

\...LJ

Z

N

3:

:r>

1111

;;U ()

:r:

~

(0

-..J 00

24

23

22

Z1

20

11

18

11

16 15 TP31T6

ACCESSORY PANEL WIRING

Item 1 2 3 4 5 6 7 7 7A 8 9 10 10A 10B 10C 11 11 11A 11B 11C 12 13 14 15 16 17 17A 178 17C 18 19 20 21 22 23 24 25

-------

-------

2087630

-------

2101691

-------

2101912 2101692 2032804

-------------

2101680 2046755 6950888 2031860 2101689 2101849 2033422 2058869 2095269 2101690 2096052

-------

2105243 2095269 2101680 2046755 6950888 2031860

2087630

-------------------

2103981 2095269

---""'---

2032818

Qty

Description

Part No

Motor, Rear Wiper (See Accessory Panel) Motor, Front Wiper (See Accessory Panel) Wire Light, Dome (See Accessory Panel) Wire Switch, Dome Light (See Accessory Panel) Wire (Beacon Switch to Starter) (O/Rops) (N.I.) Wire (E/Rops) Clamp, Wire (O/Rops) (N.I.) Switch Switch, Floodlights (See Accessory Panel) Breaker, Circuit Screw (N.I.) Washer, Lock (N .1.)

Nut (N.I.) (Corr. PIN) Wire (E/Rops) Wire (Switch to Starter) (O/Rops) (N.I.) Holder, Fuse (O/Rops) (N.I.) Fuse (7AM?) (a/Raps) (N .1.)

Connector, Knife (O/Rops) (N.I.) Wire Floodlight Not Applicable Harness Terminal, Knife Breaker, Circuit Screw (N.I.) Washer, Lock (N .1.)

Nut (N.I.) (Carr. PIN) Wire Switch, Rear Wiper (See Accessory Panel) Switch, Front Wiper (See Accessory Panel) Fan, Defroster (See Index) Harness, Accessory Terminal, Knife Wire (N .5.5.) (Order Item 22) Clamp (Harness to Frame) (E/Rops)

REVIS'ON 2 - MARCH 1978

-1 -

1

-

1 1 6

-1

'.

2 2 2 1 1

1 1 1 1 2

-

1 3 1 2 2 2 1

-1

6 1 9·

175

" ...a O')~

""""

11

~\:: 51

~

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'll f

..

17

62/

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11

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if 18

53

14

CAB EROPS Item

Description

Part No.

A

6851903

Cab Enclosure Assembly (Incl. Items 2-6, 10-20, 24-37, 44-46,

1

2099687 2103997 6851907 6851906 6851908 6952426 2101684 2017713 20n501 2103999

ROPS Assembly Panel Assembly - R. H. (Incl. 1 of Items 3-6; 1 of Items 24-28) Rubber, Mounting Glass

2 3 4 5 6 7

8 9

10 11 12

6851905 6851904 2108205 2108206

13 14 15 16 17 . 18 19 20

6851n1

6851769 2104957 6851772 6950951 2031615 2031389 2103998

49-60, 64 & 65)

S~I

Seal Screw, Truss Head Nut Lockwasher Door Assembly - R.H. (Incl. Items 11-19i 1 of Item 30i 4 of Items 31, 32, and 33) Rubber, Mounting Glass - R. H. and L. H • Glass, Sliding - R. H. (Optional) Glass, Sliding - L. H. (Optional) Seal, Front Seal, Upper and Lower Hinge Seal, Hinge ~~,~H~ N~

Lockwasher Panel Assembly - L.H. (lncl. 1 of Items 3-6; 1 of Items

24-28) 21 22

23 24 25 26 27 28 29

2101895 2077713 2077501 6851636 6951678 2036099 2031863 6950888 2104000

34 35 36 37 38 39 40 41 42 43

6851765 2031615 2031389 2032958 2104003 2031427 2031389 2032958 2101196 2101412 2031490 207n13 2036816 2077501

44

?104001

30 31 32 33

Screw, Truss Head Nut Lockwasher T-Handle Bumper, Rubber Screw, Round Head Nut Lockwasher Door Assembly - L.H. (Incl. Items 11-19; 1 of Item 30; 4 of Items 3,32, and 33) Lock, Flush

Qty.

1 1

1 2 2 2

10 16 16 16 1 2 2 1 1 2 4 2 2 38 38

38 1 12 12 12 2 2 2 2 2

1 2

N~

8

Lockwasher Flatwasher Striker Assembly (Incl 2 of Items 35-31)

8 8 2 4 4 4 2 2 2 2 6 2 1

C~K~

Lockwasher F'atwasher Mirror Tube Bo~

Nut Flatwasher Lockwasher PAn.. 1 A~ ... """",kl"

REVISION 2 - MARCH 1978

177

CAB EROPS Item

Pal"'t No

45 6851910 6851909 46 2104431 47 2101684 48 49 2077713 2077501 50 51 2103996 52 6851913 53 6851912 54 2101684 55 2077713 2077501 56 2101684 57 2077501 58 59 . 2101684 2077501 60 2100656 61 62 2032550 63 2075186 64 6851911 6851914 65

178

Qty

Description Panel Assembly Glass Weatherseal Screw, Truss Head Nut Lockwasher Windshield Assembly (Includes Items 52, 53 and 64) Mounting, Rubber Glass Screw, Truss Head Nut Lockwasher Screw, Truss Head Lockwasher Screw, Truss Head Lockwasher Shim Bolt Nut Seal Seal

1 1 2 12 12 12 1 1 1 6 6 6 6 6 2 2 12 8 8 1 1

REVISION 2 - MARCH 1978

,

\

: 1 - - - -1

I

'\

)

\

\

•

l071L

180

REVISION 4 - FEBRUARY I 1979

WINTERIZATION KIT Item

Description

Part No

Qty.

(For Machines Having Serial Number Through 79-1095) 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

------------2086956 2030739 2035713 2312279 2048190 2051836 2103237 2104438 8101902 8100073 2107694 2032960 8100026 8100062 2032038 2100459 2035723 2031819 8101305 8100497 8103488 2035717 8102847 8103488 2105332

Engine Assembly (G.M.) (See pages 30-32) Engine Assembly (C.D.) (See pages 26-28) Heater Reducer 0 Nipple, 90 Hose Hose, Return (G.M.) Hose, Return (C.D.) Hose, Feed (G.M.) Hose, Feed (C.D.) Plate, Mount Bolt Lockwasher Stud - Bar to Front Shroud Ffatwasher Lockwasher Nut Clamp, Hose Plate, Fan Mount Fan I Defrost Screw, Machine - Fan to Mount Plate Nut Lockwasher Reducer Valve, Shut-off Reducer (C.D.) Reducer (G. M. ) Floormat

REVISION 4 - FEBRUARY J 1979

1

2 2 1 1 1 1

2 4

4 4 4 4 4 4 1 1

4 4 4 1

2 1 1 1

181

6

€

4

5

--rr'j~D-l 'I

13 1/ /I /11

181A

63- 18

F11-e

1160L

REVISION 5 - APRIL 1979

WINTERIZATION KIT Item

Description

Part No

Qty.

(For Machines Having Serial Number 79-1096 and Higher) 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 *22 +22 23

------------2086956 8103488 2033635 2033084 2035713 2039682 2109154 2109855 2109155 2032038 8104478 8100073 2040482 2035717 8102847 8103488 8103488 2100459 2035723 2031819 8101305 8100497 2109047 2111309 2109043

Engine Assembly (G.M.) (See pages 30-32) Engine Assembly (C.D.) (See pages 26-28) Heater Reducer Nipple, Pipe Coupling, !ipe Nipple, 90 Hose Hose, Heater Return (C.D.) Hose, Heater Return (G.M.) Hose, Heater Feed (C. O. ) Hose, Heater Feed (G.M.) Clamp Bolt - Heater to Bulkhead Lockwasher Spacer Valve, Shut-off Reducer (C. D.) Reducer (G.M.) Reducer Plate, Fan Mount Fan I Defrost Screw I Machine - Fan to Mount Plate Nut Lockwasher Floormat - Front Floormat - Front Floormat - Rear

*

For Machines Having Serial Numbers 79-1096 Through 79-1203 + For Machines Having Serial Numbers 79-1204 and Higher

REVISION 5 - APRIL 1979

1

2

2 2

2 1 1 1 1

4 4 4 4 2 1 1 1

1 1

4 4 4 1 1 1

1

11

4

14

11 12

11

10

• TP3175

182.

WINDSHIELD WIPER KIT

Item

Part No

1 1 2 2A 3 3 4 4A 5 SA 6 6A 7 8 9 10 11 12 13 14 15 16

2103924 2103925 6952971 6952972 2082282 2080363 2030745 2031389 6952962 2049429 6850709 6850708 6850707 6850706 6850705 6850704 6850703 2093617 2080151 6952973 2108179 2092474

REVISION

Description Blade (Front) Blade (Rear) Bolt Nut Arm, Wiper (Front) Arm, Wiper (Rear) Bolt Washer, Lock Nut Washer Nut Washer (N.I.) Driver Cap, Rubber Nut Washer, Steel Washer, Fibre Spacer Kit, Adapter (Includes Items 5, 5A & 14) Gasket Motor, Wiper (Includes Items 6 through 11) (Corr. PIN) Pad, Mount \

2 - MARCH 1978

Qty 1 1 2 2 1 1 4 4 2 2 2 2 2 2 2 2 2 2 2 2 2 2

183

12

/

Yale

l009L

~

184

REVISION 2 - MARCH 1978

DECALS AND IDENTIFICATION Item

Description

Part No.

A

6955972

A

6955973

B

2100725 1 2098179 2 2098181 3 2098184 4 2098185 2098201 5 6 2098202 7 2098203 8 2098204 9 2098205 10 2099914 11 2104764 12 2100412 13 2104419 14 2104153 2104154 15 2104155 2104152 16 2098831 17 2104135 18 2082776 19 2098183 2098182 20 2101803 20A 2103884 21 ------22 2098386 23 2078538 24 2078539

REVISION

2-

Decal/Identification Kit (C. D.) (lncl. Items B, 11, 13-19, 23 and 24) Decal/Identification Kit (G.M.) (Includes Items S, 11, 13-19, 23 and 24) Decal Kit (Includes Items 1 - 10) Decal, Diesel Fuel Decal, Drain (Engine, Fuel Tank, Hydraulic Tank, Radiator) Decal, Frame Warning Decal, Suspended Loads Decal, Air Reservoir Drain Decal, Hydraulic Oil Level Decal, Hydraulic Tank Decal, Fan Warning Decal, Air Cleaner Service Emblem, Slow Moving Vehicle Decal, Product Number (5500) Decal, Yale Decal, Lift Arm Lowering Decal, Engine Oil Filter (G.M.) Decal f Engine Oil Filter (CD) Decal, Fuel Filter (G.M.) Decal, Fuel Filter (C. D. ) Decal, Transmission Filter Chart, Lubrication Tag, Safety Link Warning Decal, Oil Service {G.M.} Decal, Oil Service (CD) Nameplate (Eaton) Rivet, Black Nylon Plate, Machine Serial Number Screw t Drive Tag, Engine Shut-Down (G.M.) Tag, Emergency Engine Shut-Down (G.M.)

MARCH 1978

Qty 1 1

1 1

8 2 1 1 1 1 2 1

1

2 2 1 1

2 2 1 1 1 1 1 1

6 8 1 1

'185

VII

12

r-?r-J \\ II

16

14

\~, "-

%

9

f

10

15

1~ 6~~

_ _ _ _ _ _ _"".

t

3

.~.-_~~

.' I,

1 1~14L

-

LUBRICATOR AND AIR PIPING

Item

Part No

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

8100592 Reducer 2036671 Pipe, Nipple 2105573 Solenoid Valve Assembly 2105572 Condenser 2406755 Machine Screw 2300978 Str. Adapter 2307323 Hose Assembly 2300978 Str. Adapter 2300978 Str. Adapter 2107024 8105632 ~~~eA~:;::rbIY 2101174 Lubricator Assembly 2101095 Ring Support Assembly 2101091 .' Tie Rod Assembly 2010556 Pin 8107159 Cotter Pin 8100060, Nut 2109381 Bracket, Door Lock 8100062 Nut 8100026 Lockwasher 8100225 Bolt 8100048 Nut 8100024 Lockwasher 8100240 Bolt ""

Description

"

"

..

REVISION 6 - NOVEMBER 1979

Qty

1 1 1 1 1 1 1

-

"

-

-"

1 1 1 1 1 1 2 2 2 2 1 2 2 2 1 1 1 187

188

REVISION 6 - NOVEMBER 1979

T

AUTOMATIC LUBRICATION MANIFOLDS

Item

Part No

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50

2103799 8100211 8100029 8102734 8105782 8102734 2109190 2103796 8100211 8100029 8102734 8105782 8102734 2109190 2103800 8100211 8100029 8102734 8102735 8102734 8102807 2109190 2103802 2031987 8102735 2032311 2033448 2109191 2109191 8105782 2038545 2090376

-------

8105782 8105782 2032311 2033448 2109191 2031987 8107881 8100073 2103798 8102735 8102807 8102734 8102807 2109190 8100211 8100029 8102807

Description Manifold I Front Left Bolt Lockwasher Adapter, 900 Adapter I Straight Adapter, 900 Indicators Manifold, Front Right Bolt Lockwasher Adapter 1 900

~~:~~:~: ~~saight Indicator Manifold, Lower Bolt Lockwasher Adapter, 900 Adapter 1 900 Adapter, 900 Adapter, Straight Indicator Manifold, Primary (Includes Item 33) Adapter, Stsaight Adapter, 90 Tee Adapter, Straight Indicator Indicators Adapter 1 Straight Adapter 1 Straight Adapter I 900 Indicator f Cycle Switch (N.S.S.) - Order Item 23 Adapter, Straight Adapter, Straight Tee Adapter I Straight Indicator Adapter, Straight Bolt Lockwasher Manifold, Uw>er Right Adapter, 90 Adapter, Stsaight Adapter, 90 Adapter, Straight Indicators Bolt Lockwasher Adapter, Straight

Qty 1 4 4 2 1 2 4 1 4 4 2 1 2 4 1 4 4 2 1 1 1 4 1 1 1 1 1 1 5 1 1 1 1 2 1 1 1 1 1 4 4 1 1 1 1 1 4 4 4 1

--

REVISION 6 - NOVEMBER 1979

189

AUTOMATIC LUBRICATION MANIFOLDS

Item 51 52 53 54 55 56 57 58 ·59 60 61 62 63 64 65 66 67 68 69 70

190

Description

Part No 2103797 8100211 8100029 8102807 8102734 8102807 2109190 8102735 8102807 2103800 8102807 8107881 8100073 2109190 8102807 8105782 8100028 8100029 8100211 2111635

Manifold I Upper Left Bolt Lockwasher Adapter, Straight Adapter, 900 Adapter I Straight Indicators Adapter, 900 Adapter, Straight Manifold, Rear Adapters, Strai'ght Bolt Lockwasher Indicators Adapters I Straight Adapter f Straight Nut Washer Bolt Timer

Qty 1 4 4 1 1 1 4 1 1 1 2 4 4 4 2 1 2 2 2 1

REVISION 6 - NOVEMBER 1979

NOTES

REVISION 6 - NOVEMBER 1979

191

~ II)

M

N

- T - r - -N

:::

192

-

--

-_._--------..

"

.--.-~--.-.-

.-.~-

REVISION 6 - NOVEMBER 1979 '-.

AUTOMATIC LUBRICATION SYSTEM (REAR FRAME)

Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

Description

Part No

------2088765 2307313 2088783 2305912 2305912 8102734 8102734 2088763

-------

8105632 2307855 2075428 2300978 2300978 2304119 2304854 2306741 2105633

Manifold, Rear (See Pages 164 through 166) Hose Assy. (Rear Manifold to Cradle) Hose Assy. (Rear Manifold to Cradle) Hose Assy. (Primary Manifold to Rear Manifold) Hose Assy. (Rear Manifold to Left Steer Cyl.) Hose Assy. Rear Manifold to Right Steer Cyl.) Adapter, 90 (Left Steer CyJ.) Adapter, 900 (Right Steer Cyl.) Hose Assy. (Lubricator Tube to Primary Manifold) Container (See Page 163) Adapter, Straight Hose Assy. (Container to Side Panel) Grommet Adapter, Straight Adapter I Straight Tee, Swivel Adapter, Straight Connector I Straight Pressure Switch

J

REVISION 6 - NOVEMBER 1979

Qty

-

1 1 1 1 1 1 1 1

-

1 1 1 1 1 1 1 1

-

193

-' <.0 .Jl>

S3 ;;0

m

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(1)

z

o

<

m s::

48

OJ.

m

;;0 -'

<.0

-I

to

.lZZlL

AUTOMATIC LUBRICATION SYSTEM (FRONT FRAME)

Item 1

-------

2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

2388763 2088783 2087847 2087437 2087847 2109020 2300978 8102734 2098792 8102807 2109019 2005680 2101118 2104709 8102807 2104710 8102807 2306329 8102807 2107118 8102807 -------------

25

2302256 2302256 8102734 8102734 2102892 2102892 8102807 8102807 2307313 2307313 2104705 2104705 2101854 2101407 2104710 8102807 2032859 8100062 8100026 2101737 8100062 8100026 2107012 8100062 8100026

26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43

Description

Part No

.

Manifold, Primary (Ref. Pages 164 through 166) Hose Assy. (Lubricator Tube to Primary Manifold) Hose Assy. (Primary Manifold to Rear Manifold) Hose Assy. (Primary Manifold to Top Left Manifold) Hose Assy. (Primary Manifold to Top Right Manifold) Hose Assy. (Primary Manifold to Top Left Mount) Hose Assy. (Primary Manifold to Top Hinge Pin) Adapter, Straight 9/16 - 18 to 1/8 NPT 0 Adapter I 90 Tube Assy.

Adapter I Straight 7/16 - 20 to 1/8 NPT Hose Assy. (Primacy Manifold to Lower Hinge Pin) Hose Assy. (Primary Manifold to Top Right Mount) Hose Assy. (Primary Manifold to Lower Manifold) Hose Assy. (Lower Manifold to Left Steering Rod) Adapter, Straight Hose Assy. (Lower Manifold to Right Steering Rod) Adapter I Straight Hose Assy. (Lower Manifold to Left Hoist at Shank) Adapter, Straight Hose Assy. (Lower Manifold to Right Hoist at Shank) Adapter, Straight Manifold, Lower (See Pages 164 through 166) Manifold, Upper Right (See Pages 164 through 166) Manifold, Upper Left (See Pages 164 through 166) Hose Assy. (Top Right Manifold to Bucket Cyl. Shank) Hose Assy. (Top Left Manifold to Bucket Cyl. Shank) Adapter, 900 (Right Side) 0 Adapter, 90 (Left Side) Hose Assy. (Upper Right Manifold to Lift Arm at Frame) Hose Assy. (Upper Left Manifold to Lift Arm at Frame) Adapter I Straight (Right Side) Adapter, Stragiht (Left Side) Hose Assy. (Upper Right Manifold to Mount) Hose Assy. (Upper Left Manifold to Mount) Hose Assy. (Upper Right Manifold to Mount) Hose Assy. (Upper Left Manifold to Mount) Bulkhead, 450 0 Sui khead, 90 Hose Assy. (Mount to Hoist Rod End Left and Right) Adapter, Straight Clamp, Hose (Left and Right Side) Nut Washer Bracket, Support Nut Washer Tube Assy. (Left and Right Side) Nut Washer

Qty 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

1 1 1 1 1 1 1 1 1 1 1

2 4 2 2 2 2 2 2 4

4 4

2 2

-

REVISION 6 - NOVEMBER 1979

195

AUTOMATIC LUBRICATION SYSTEM (FRONT FRAME)

Item

Part No

44 45 46 47 48 49 50 51 52

2101737 2101406 2104707 2108824 2101494 8102807 2107021 8102807

53 54 55 56 57 58 59 60 61 62

8102734 2104714 2305912 8102807 2107020 8102807 2032859 2102083 8100026 2101699

196

-------------

Qty

Description Bracket, Straight Bul khead f Straight Hose Assy.

Hose Assy.

Adapter f Lube Adapter f Straight Hose Assy. (Front Manifold to Lever at Crossmember) Adapter, Straight Manifold, Front Left (See Pages 164 through 166) Manifold, Front Right (See Pages 164 through 166) Adapter, 900 Hose Assy. (Front Manifold to Bucket Cylinder Rod End) Hose Assy. (Front Manifold to Link at Lever) Adapter, Straight Hose Assy. (Front Manifold to Link at Bucket) Adapter I Straight Clamp, Hose Bolt Lockwasher Guard Hose

-

2 4 2 2 2 -2 2 2

-

2 2 2 2 2 2 2 6 6 2

REVISION 6 - NOVEMBER 1979