O and K WHEEL LOADER MODEL 5500-TB114 PARTS MANUAL - PDF DOWNLOAD

PARTS MANUAL MODEL 5500 MANUAL TB 114 MANUAL PART NO.

Serial No.

59-1511

4601821

& Higher

PARTS MANUAL Machine Serial No. ...

Engine Model .............. ...................... Serial No.. .......................... .

Transmission Part No.

. ............ Serial No . ......................... ..

Front Axle Part No. .... ....... ....... ........ Serial No. ............ ............ ..

Rear Axle Part No.............. .. .......... Serial No. ............................ .

MODEL 5500 MANUAL TB 114 MANUAL PART NO. 4601821 Serial No.

TROd• • I.DUaTRIEB I.Co

59-1511

& Higher

TRDlAN

This manual illustrates and identifies maintenance parts for the Model 5500 Loader, to enable you to determine the part number and name assigned to the part you wish to order. Ordering by proper part number and name will help ensure the receipt of the proper part the first time without time-consuming exchanges of correspondence or other annoying delays.

An index is provided in the front of this manual to help you determine which illustration contains the part you want to order.

Determine the basic system or assembly in which the part is used, and find this system or assembly in the Index. It will reference the pages which illustrate and list the part.

Thi s manual contains the 1atest informati on avail abl e at the time of printing. However, at the discretion of Trojan Industries Inc. its ccntents are subject to change without notice. This reservation is in keeping with the Company's policy of constant progressive improvement and refinement of all our products. As a result of such policy, certain changes may be made from time to time which will not be covered in this manual.

This manual has been indexed by group numbe-rs, which identifies trle area of the machine that requires servicing. The first two digits in the group numbers indicates the area of the machine.

Example:

Group 32 05 Ql 32 - Indicates - Hydraulic System 05 - Indicates - Hydraulic Tank Assembly 01 -

Indicates - Hydarulic Filter

These group numbers are for easy reference ..9.!:!..lx..

The group numbers are provided for easy access to the area in which the part is used. Find the basic group number, turn to the illustration and find the part (item number) you want to order.

N.S.S.

- Not Serviced Separately: This part is not serviced by itself but, for reasons of matching fit with another part or for other reasons, it is serviced only as part of another assembly.

N.I.

- Not Illustrated: The part is used on the machine, but is not shown on the parts illustration.

WHEN YOU RECEIVE PARTS: Check immediately to assure that you have received the correct parts, the correct quantity, and that they are in good condition.

Reoort any errors to your Trojan Distributor.

In case of shipment damage, make any claims to the carrier immediately.

3

INDEX

Accelerator Pedal & Linkage Accessory Hydraulic Piping Air Chamber Air Conditioner/Heater Air Dryer Air Intake System Air Reservoir Piping Air Governor Air Shift Alternator Alternator & Mounting (75 Amp) Automatic Bucket Leveler & Indicator Automatic Hoist Cut-Out Axle Assembly (Front) Axle Assembly (Rear) Ax 1e Brake Group Axle Cradle

46-47 116-117 180-181 212-217 165-167 52-53 169-171 178- 179 141 64-66 42-44 72-73 71 190 191 202-203 10- 11 B

Ball Slip Assembly Back-up Warning Alarm Battery & Wiring Brake Controls & Lines Brake Controls & Lines (2 Pedal-Opt.) Brake Group Brake Valve Bucket Assembly Bucket Leveler, Automatic Bucket Cyl i nder

186-187 64-66 64-66 165-167 173-175 202-203 175-176 32-33 72-73 96-97 C

Cab Carrier Assembly-Planetary Clutch-cut-out switch Connector, watertight Controls, main hydraulic valve Controls, transmission Control valve assembly, main Control valve assembly, transmission Control valve console Counterweight Converter, Torque Cradle, Ax le Cylinder, Bucket Cylinder, Lift Cylinder Steering 4

206-208 201-202 182 71 98-99 138-140 88-92 156- 158 98-99 10- 11 160-163

10-11 96-97 94-95 128-129

o 206-208 35 192-194 196- 198 205

Defroster Fan Decals & Identification Differential Group (Front) Differential Group (Rear) Differential No-Spin Assembly E

64-66 218-221 42-44 48-50 46-47 42-44 74-75 74-75 58-59

Electrical System - Main Emergency Steer System Engine & Related Parts (CD) Engine Cooling Eng i ne Contro 1s Engine Mounting Ether Start Kit Ether Start Switch Exhaust System F

40-41 42-44 36-38 137 62-63 22-23 10- 11 36-38 60-61

Fenders Filter Assembly, Engine Oil Filter Assembly, Hydraulic Oil Filter Assembly, Transmission Oil Filter Assembly, Fuel Floor Plates & Seat Support Frame, Front & Rear Fue 1 Tank Fuel Tank & Lines G

Gauges, Instrument Panel Governor, Air

68-70 177-178 H

Headlights Heater Hood Hub Axle Hoist Cut-Out, Automatic Hydraulic Piping, Accessory Hydraulic Control Valve Levers Hydraulic Control Valve, Main (2 Spool) Hydraulic Control Valve, Main (3 Spool)

76-77 212-217 12-13 200-201 71 116-117 98-99 88-92 110-114 5

H Hydrau 1i c Hydrau 1i c Hydraulic Hydrau 1i c Hydraulic Hydraulic Hydraulic Hydraulic Hydraulic

84-86 122- 123 36-38 219-224 78-82 118- 120 78-82 104- 106 134- 136

Pump, Main Pump, Steer & Servo Reservoir System, Emergency Steer System, Main System Steeri ng System, Main System, Servo (3 Spool) System, Transmission I

35 68-70

Identification, Decals Instrument Pane 1 L

16- 17 16- 17 94-95 76-77 68-70

Lift Arms Lift Arm Linkage Lift Cylinder Li ghts Lights, Dash M

Main & Servo Hydraulic System Main Hydraulic Pump Muffler

78-82 84-86 58-59 N

121 205

Neutralizer Valve No Spin

o 118-120 118- 120 36-38 137 132-133

Oil Cooler Oil Cooler System Oil Filter Assembly, Hydraulic Oil Filter Assembly, Transmission Orbitrol Assembly, Steering P

Paint Pi 11 ow Block Pivot Group, Main Planetary, Axle Precleaner Propeller Shaft Assemblies

6

35 184- 185 18- 21 200- 20 1 57 188-189

P

Pump, Emergency Steering Pump, Main Pump, Steer & Servo

222-223 84-86 122-123

R 51 115 169-171 36-38 36-38

Radiator Relief Valve Reservoir, Air Reservoir, Fuel Reservoir, Hydraulic S

Seat Assemb ly Seat Support Servo Valve Assembly (2 Spool) Servo Valve Assembly (3 Spool) Shaft Assemblies, Propeller Sheet Metal Shroud, Front Starter, Engine Steer Cyl inder Steering Gear Installation Steering Hydraulic System Steering Pump Steering Valve Assembly (Cat) Steering Valve Sub-Assembly (Cat) Steer Valve Assembly (Orbitrol) Switch, Back-up Alarm Switch, Battery Switch, Clutch Cut-Out Switch, Ether Start Switch, Flow Switch, Neutral Start Switch, Proximity (Limit) Switch, Starter

24-25 22-23 100-103 108-109 187-188 12-14 12-14 42-44 128-129 130-131 118-120 122- 123 124-125 126-127 132-133 64-66 68-70 182 74-75 219-220 156-158 71 68-70

T

Tire & Wheels Tools/Tool Box Torque Converter Assemb ly Transmission Assembly Transmission Controls Transmission Hydraulic Filter Transmission Hydraulic System Transmission Mounting Parts

30-31 35 160-163 144-148 138-140 . 137 134-136 143 7

v

Valve Controls, Main Valve, Brake Valve, Emergency Brake Valve, Main Hydraulic Control Valve, Neutralizer Valve, Pressure Holding Valve, Orbitrol Valve, Relief Valve, Servo (2 Spool) Valve, Servo (3 Spool) Valve Assembly, Steering (Cat) Valve Sub Assembly, Steering (Cat)

98-99 171-172 68-70 88-92 121 173-175 132-133 115 100-103 108-109 124-125 126-127 W

Whee 1s Windshield Wiper Kit Wiring, Main Wi ri ng-, Emergency Steeri ng Wiring, Air Conditioner/Heater

8

30-31 210-211 64-66 221-222 213-215

QUICK REFERENCE Trojan Part No.

Faun Part No.

6960003 6954999

4197646 4197619

Engine Oil-Lube Oil (Spin-on) By-Pass (Spin-on)

6954962 6960390

4199645 0746870

Engi ne Fue 1

2078834

4191413

2

Hydraulic Oil-Trans.

Tank

6955910 2092442

4194827 4191560

1 6

Corrossion Resistor

6851950

4789552

Fan (set of 2)

6953036

4197578

Alternator - Std. (set of 2)

2045744

4198749

2108317

4199106

Filters - (CD) Air (Large Insert) (Sma 11 Insert)

Qty

Be lts

75 amp (set of 2) Water Pump

6960442

9

TRDlAN

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December 1984

10

TROIAN FRAME & COUNTERWEIGHT

Item

Trojan Part No.

1 4600536 1A 4600677 lB 2031619 lC 2031393 2 2115442 3 2114891 4 2115545 5 2041078 6 2115563 7 4601690 8 2032007 9 2103509 10 2037662 2037661 4601695 11 12 2106217 4601693 13 14 4601691 15 2099118 16 2107666 17 2106190 18 2075186 19' . 2107447 20 2107416 2116073 21 22 2301210 2107418 23 24 4600695 25 2031562 26 4602255 27 2099226 28 2080946 29 2031624 30 2118353 31A 2114906 31B 2114907 2115438 32 33 2115436 34 2115496 35 2031588 36 2041074 37 2115548

Faun Part No.

4190349 4190306 4198479 4195609 4197763 4196123

Decembe r, 1984 0195A-5614A

4196368 4195896 4196535 4196366 4195144 41-96513 4196507 4198441 4196768 4196508 4190339 4195901 4195747 4195491 0040408 4198477 4198478 4198442 4198443 4195488 4199152

Description Rear Frame Assy.

Mount Angle Assy. ,(N.I.) Nut Lockwasher Chain Bolt ,Lever Assy.

'Locknut Loop, Chain Cradle Assy. Axle (Incl. Item 14) Elbow, 90 0 Tube Assy., Grease Line Rear Bolt, Cradle Pin to Support Bolt, Cradle Pin to Support Pin, Cradle Shim Seal Bearing Seal Tube Assy., Grease Line Front Bolt, Axle Nut Safety Link Pin Assy.

Spacer Cotter Pin, Hair Pin Assy.

Front Frame Assy.

Bolt Lock, Plate Pin, Hoist Cylinder Bolt Nut Seal (2 on each pin) Counterweight - RH (1820 Lbs = 825 Kg) Counterweight - LH (1820 Lbs = 825 Kg) Pin, Draw Bar (Optional) Pin, Lock (Optional) Chain (Optional) Bolt Nut Step Assy.

Qty.

T 1 2 2 2 8 2 8 2 1 2 1 8 8 2 18 2 2 2 1 16 16 1 1 1 2 1 1 6 2 2 2 2 4 1 1 1 1 2 2 2 2

11

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13

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TROIAN SHEETMETAL SHROUDING

Item

1 1A 2 3 3A 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42.

43 44 45 46 47 48

Trojan Part No.

4601020 4601574 2031581 2036822 2031396 2031622 2109246 2071028 N/A 4601147 2036818 2031517 4601110 N/A 2031521 2314392 2031393 2041071 4601111 2031525 2314392 2036818 2041071 N/A N/A N/A 4601119 4601120 4601134 4601135 4601171 4601172 2031483 2031391 2031617 4601176 2031431 2031389 2031615 2031450 2031390 2031616 4601139 4601140 2031517 2031393 4600712 2031477 2031391 2036816

Faun Part No.

4190341 4195574 4195461 4190351 4198281 4199084 4195573 4190327 4190329 4196818 4190306 4195607 4190332 4196818 4195573 4195607

0027548 4190304 4190347 4195464 4195460 4190345 4190312 4190303 4190346

December, 1984 ·0195A-5615A

4190327 4190306 4190318 4190304 4195572

Description

Cowl Assy., Rear Padlock - Rad. Bolt, Cowl Frame F1 atwasher Lockwasher Nut Grill Assy.

Screw, Taptite Not Applicable Bulkhead Assy.

F1 atwasher Bolt Hood Assy.

Not Applicable Bolt Washer Lockwasher Nut Spacer Bolt Washer F1atwasher Nut Not Applicable Not Applicable Not Applicable Panel Assy., Rear Side - RH Panel Assy., Rear Side - LH Panel Assy., Forward Side - RH Panel Assy., Forward Side - LH Tube, Lower Side Panel Support Tube Upper Bolt Lockwasher Nut Latch Bolt Lockwasher Nut Bolt, Hood to Hinge Lockwasher Nut Panel Assy., R.H. Panel Assy., L.H. Bolt Lockwasher Front Shroud Bolt Lockwasher F1 atwasher

Qty.

1 1 4 8 4 4 1 6

-1 4 4 1

-

5 5 5 5 5 3 3 3 3

-

1 1 1 1 4 4 8 8 8 4 4 4 4 16 16 16 1 1 6 6 1 4 4 4 13

TROJAN

-

SHEETMETAL SHROUDING

Item

49 49A 50 51 52 53

14

Trojan Part No.

Faun Part No.

2110889 4198265 4601574 4600735 2031425 4198716 2107265 2031389 4195460

Qty_

Description

Latch Assy., Draw Padlock - Side Panels Cover, Harness Channels (N.!.)

Bo It (N.!.)

Nut (N.!.)

Lockwasher (N.I.)

8 "4 2 8 8 8

December, 1984 0195A-5315A

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11

TROIAN Lift Arm & Linkage

Item

1 2 3 4 5 6 7 8 9

10

11 12 13

14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

Trojan Part No.

Faun Part No.

2115063 2030225 2112276 2067439 2106516 2112371 2112738 2114961 2114388 2037709 2112279 2031571 2031572 2067437 2106514 2114691 2037710 4603419 2112039 2072353 2114962 2115416 2099205 2115061 2099045 2102890 2099045 2114386 2099040 2099042 2115059 4603476 2031577 2099097 2112900 2103878 2111985 2112740

4199097 4190265 4198199 4198200 4196411 4196747 4198194 4198193 4199086 4198445 4198197 4195480 4190340 4191237 4196409 4198202 4190664 4196746 4191330 4198204 4198203 4195899 4198299 4195889 4196090 4195889 4198192 4195885 4195886 4199065 0027473 4195895 4196752 4196142 4196744 4198190

De cembe r , 1984 0195A-5616A

Description

Lift Arm Assembly (Incl. Items 8 & 17) Grease Fitting Bolt Nut Pin Spacer (Lift Arm & Frame) - 1/4 Spacer (Lift 'Arm & Frame) - 1/8 Seal Bushing Bolt, Links to Levers Bolt, Arms to Bucket Bolt, Bucket Cylinder to Frame & Lever Bolt, Hoist Cylinder to Lift Arms Nut Pin, Hoist Cylinder to Lift Arm Pin, Lift Arm to Frame Bolt, Levers to Lift Arms Pin, Lift Arm to· Bucket Pivot(Supersedes PIN 2106515) Spacer (Lift Arm & Bucket) - 1/4 Spacer (Lift Arm & Bucket) - 1/8 Seal Bushing Pin, Bucket Cylinder to Frame Front Lever Assembly (Includes Items 22, 23 and 24) Pin, Lever to Link Pin, Bucket Cylinder to Lever (R.H.) Pin, Bucket Cylinder to Lever (L.H.) Seal Bushing Spacer Link Assembly (Includes Items 29 and 30) Pin, Link to Bucket Bolt Capture Pl ate Seal Bushing Sp~cer (Lever @lift Arm) - 1/4 Spacer (Lever @ Lift Arm) - 1/8

Qty.

1 10 2 2 2 2 2 4 2 2 4 4 2 14 2 2 2 2 2 4 4 2 2 2 2 1 1 4 4 2 4 2 6 2 8 4 2 2

17

TRDlAN

10--

--:----

IOZ8L

18

December 1984

TROIAN LOWER PIVOT GROUP

Item

A 1

lA lB 2

2A 3

3A 4 5 6 7

8 9 10

11

12 12A 13

Trojan Part No.

2118907 2116654 2094042 REF 2037718 2094042 2313580 2118260 2116655 2102823 2037704 2313578 4601579 2102823 N.S.S. 2030225 2313589 2118261 4602974

December, 1984 0·195A-5617A

Faun Part No.

4199194 4191573 4195587 4191573 4199195 4196079 4198300 4196804 4196079 4190265 4196807

Description

Lower Frame Pivot Assy. (Incl. Items 5, 8, 10) Bolt Washer, Flat Lockwire (N.I.)(NSS - Obtain Locally) Bolt Washer, Flat Pl ate, Capture Insert, Sleeve Top Rear Frame (N.I.) Sleeve Seal Bolt Retainer, Lower Bearing Seal Housing (Order Item A) Grease Fitting Pin, Lower Insert Sleeve - Bottom of Rear Frame (N.I.) Kit, Shim (Use As Required) (N.I.)

Qty.

1 3 3

2 2 1 1 1 1 8 1 1 1

19

TROIAN 1

p~@;

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~

UPPER PIVOT GROUP Item

A 1 lA 2 2A 3 4 5 6 7 7A 7B 7C 70 8

Trojan Part No.

2118908 2031571 2067437 2313572 4602043 2102849 2037664 2313573 2057987 N.S.S. 4602042 2031473 2031391 2049224 2030225

Faun Part No.

4195480 4191237 4196802 4196086 4198301 4196803 4195663 4190315 4190304 4190265

December, 1984 0195A-5618A

Description

Upper Frame Pivot Assy. (Include Items 3, 6, 7) Bolt Nut Pin Bushing, Rear Frame Top (N.!.)

Seal Bolt Retainer, Upper Beari ng Housing (Order Item A) Insert, Sleeve, Rear Frame Bottom (N.!.)

Bolt Lockwasher , Fl atwasher Grease Fitting

.

Qty.

1 1

1 1 1

6 1 1

-

1

1 1 1 1

21

TROJAN

..8 ID

CD

...

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......

22

December 1984

'.

TROIAN FLOORPLATES, CONSOLE & SEAT SUPPORT Trojan Part No.

Faun Part No.

2116558 2031621 2031475 2036816 2031391 2031617 2116556 2031522 2031619 2113541 2101258 11 12 2113932 12 2113602 13 2101258 14 2115792 15 2115791 16 2077500 17 N/A 18 2071029 19 2111290 19 2114874 20 2077500 2077501 21 22 2031475 2107541 23 24 4602422 N/A 25 26 N/A 27 2071029 28 2106517 29 2031475 30 2077501 2031617 31 32 4601578 33 2077500 34 N/A 35 2071029 36 2102729 37 2041067 38 2117480 38A 2117479 39 REF

4198912 4190350 4190317 4195572 4190304 4190347 4199184 4190330 4190349 4199122 4199092 4199126 4199123 4199092 4199161 4199160

Item

1 2 3 4 5 6 7 8 9 10

4191299 4198304 4198305 4195726 4190317 4196520

4191299 4199100 4190317 4195726 4190347

4191299 4196069 4195605 4199199

Description.

Support Assy., Seat Nut Bolt F1 atwasher Lockwasher Nut Console, Valve Controls Bolt Nut Shroud, Console Bolt Cover (2 Spool) Cover (3 Spoo 1) Bolt Floorplate, Center Front Floorplate, Center Rear Washer, Fl at Not Applicable Bolt Floorplate Assy., Front Floorplate, Front (See Note) Washer, Flat Lockwasher Bolt Cove r, Bottom Cover, Top Not Applicable Not Applicable Support Assy., Rear Floorplate Bolt Lockwasher Nut F1oorp1ate Assy., Rear Washer, Flat Not Applicable Bolt Handle F100rplate Nut F1oorplate, Rear (For Optional Tool Kit - TBG) Floormat, Rear (For Optional Tool Kit - TBG) Tool Box (See Page 35)(TBG)

.

.

NOTE:

Decembe r, 1984 0195A-5619A

Qty.

1 3 4 4 4 4 1 4 4 1 4 1 1 3 1 1 8

-

8 1 1 4 4 4 1 1

-

-

4 1 3 3 3 1 4

-

4 3 6 1 1

-

For Machines Having Optional Two Pedal Brake System P/L 2114813 (TBG) ONLY.

23

TRDlAN

.13-15-17

30

18

25

26

24

December 1984

TROIAN SEAT ASSEMBLY

Item

A B 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 26A 26B 26C 27 28 29 30 31 32 33 34

Trojan Part No.

Faun Part No.

2113972 6960339 2031475 6960108 N.S.S. REF 6960147 6960356 2031475 2032960 6960148 6960107 N.S.S. N.S.S. N/A 6960343 N/A N.S.S. N/A N/A 2041069 2032960 N/A 6960149 6960152 6960150 6960367 6960151 6960368 2036820 2036818 6960341 6960112 6960372 6960370 6960109 6960110 N/A 4601258 2031521

4198474 4198744 4190317 4198835 4198860 4198883 4190317 4195527 4198861 4198741

4195606 4195527 4198862 4198864 4198863

Qty.

Description

Seat & Suspension Assy., Complete Seat Assy. (Incl •. Items 2,10,14,29,31,33,34,26-28) Bolt Cushion Assy. (Incl. Item 3) Clip Suspension Assy (See Page 230) Cap, Height Adjustment Cap, Slide Lever Bolt Washer Shaft & Latch Assy., Tilt Cushion Assy., Back (Incl. Item 3,11,12,14,16,28 &30) Seal (Order Item 10) Pan Assy. (Order Item 10) Not Applicable Screw Not Applicable Cushion (Order Item 10) Not App li cab le Not Applicable Nut Washer Not Applicable Spring Cable Cap, Tilt Bar, Spacer Bolt, Shoulder Nut Washer, Flat Washer, Fl at Spring Spacer Spacer Link Assy., Tilt Bracket Assy., L.H. (Not As Illustrated) Bracket Assy., R.H. (Not As III ustrated) Not Applicable .

Bolt, Tilt Back (N.r.)

Bo lt (N. r.)

.

4198308 4195573

4298892 4198836 4199030 4190329

December, 1984 0195A-5620A

1 1 2 1

-

1 1 2 2 1 1

-

-

2

-

6 4

-

2 2 2 1 2 2 2 2 2 2 2 2 1 1

-

2 2

25

TROJAN

9

7

10

8 24 13 14

19--"'"

20

18

26

December 1984

TROIAN SEAT SUSPENSION

Item

Trojan Part No.

6960344 6960365 6960142 6960127 6960124 6960120 N.S.S. 6960359 2041067 6960143 6960144 6960139 6960143 11 12 6960353 13 6960130 14 6960137 15 6960131 15A 2041069 16 6960361 17 6960133 18 6960364 19 N/A 20 6960129 N/A 21 6960146 22 23 6960115 24 N/A 25 6960141

A 1 2 3 4 5 6 7 7A 8 9 10

Faun Part No.

4198890 4198855 4198847 4198843 4198742 4198886 4195605 4198856 4198857 4198853 4198856 4198880 4198980 4198852 4198849 4195606 4198887 4198850 4198889 41'98848 4198859 4198837 4198854

Qty.

Description

Suspension Assy. (Incl. Item 1-25 & Page c8) Lever Assy.

Bolt Block, Sliding Housing, Upper Arm Assy., Suspension (Incl. Item 6) Bearing (Order Item 5) Bolt Nut Link, Connecting Spring Link Assy., Cross Link, Connecting Retainer Shock Absorber Boot Assy.

Bolt Nut Bearing, Shock Absorber Bumper Fastener, Push On Not Applicable Block, Sliding Not Applicable Latch Assy.

Spring Not Applicable Spring, Latch Return

.

1 1 4 1 1 1

-

2 2 1 2 2 1 4 1 1 1 1 2 2 22

1 1 1

-

1

.

De cembe r , 1984 0195A-5621A

27

TROIAN

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VIEW-A.A

A

:7 ~

:!m-14

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SEAT .SUSPENSION GROUP Item

1.

2 3 4 5 5A 6 7 8 9 10 11 12

Trojan Part No.

14 15 16

4601259 6960361 6960121 6960363 6960117 6960125 6960116 6960369 6960128 6960126 N/A 6960136 NSS 6960358 6960134 NSS 6960118

17

f\qf\nll q

13

28

Faun Part No.

4198887 4198842 4198888 4198839 4198844 4198838 4198891 4198846 4198845 4198743 4198885 4198851 4198840 41qRR41

Description

Nut Bearing Beari ng Shaft Gear & Shaft Assy.

Washer Thrust Washe r, Spri ng Pin, Roll Block, Sliding LH Block, Sliding RH Not Applicable Knob Assy. (Incl. Item 12) Handle (Order Item 11) Pin, Roll Indicator Pad, Spring Shaft & Gear Assy.

Bracket Shaft

Qty.

2 2 4 2 1 1 1 1 1 1

1 -

1 1

-

1 1

December, 1984 0195A-5622A

TROIAN

II

6085

.

SEAT ADJUSTING ARRANGEMENT Item

Trojan Part No.

6960345 6960357 6960352 2 2A 6960356 3 6960347 4 6960346 ·5 6960348 6 6960350 7 6960149 8 6960355 8A 6960354 9 N/A 10 6960349 6960353 11 A 1

Faun Part No.

4198884 4198879 4198883 4198875 4198874 4198876 4198878 4198862 4198882 4198881

Decembe r, 1984 0195A-5623A

4198877 4198880

Qty.

Description

1 4 1 1 1

Housing Assy., Lower (Incl. Items 1-11) Roller & Bearing Assy.

Lever Assy.

Cap, Slide Lever Housing Assy.

Slide Track Assy.

Latch, LH Rod, Latch Connecting Spring Capscrew Spacer, Slide Stop Not Applicable Latch, RH Fastener, Push-On

1

1 1 2 1 1

-

1 7

29

TROIAN

TIRES & WHEELS 29.5x25 (Optional) Item

.

A 1 2 2A 2B 3* 4 5 6 7 7A

Trojan Part No.

Faun Part No.

2107708 4199103 2107709 4199104 2030210 4195448 2056824 4198766 2030204 4195447 REF 2057098 2107711 4196543 2031147 4190375 2107712 4196544 2107716 2509049

Qty.

Description

4 4 4 4 4

Whee 1 Assy. ( Inc 1. 1 & 4- 7A) Rim Base Stem, Valve Cap, Valve Adapter Tire, Tube less Flange Band, Bead Seat o Ring Ring, Lock Key, Driver

-

8 4 4 4 4

*Not Sold For Replacement

30

December, 1984 0195A-5624A

TROIAN

2

3

TIRES & WHEELS (26.5x25) Item

A 1 2

2A 2B 3* 4 5

6 7 7A

Trojan Part No.

Faun Part No.

2115614 4199155 2116539 4199183 2030210 4195448 2056824 4198766 2030204 4195447 REF 2041541 4195613 2107711 4196543 2031147 4190375 2107712 4196544 2107716 2509049

Description

Whee 1 Assy. ( Inc 1. 1 & 4: 7A) Rim Base Stem, Valve Cap, Valve Adapter Tire, Tubeless Fl ange Band, Bead Seat o Ring Ring, Lock Key, Drive (N.!.)

Qty.

4 4 4 4 4

-

8 4 4 4 4

*Not Sold For Replacement

December 1984 0195A-5625A

31

TROIA.

2

6055

BUCKET ASSEMBLY Item

Trojan Part No.

A

-------

1

2 3 4

-------

-------

-------------

Faun Part No.

Description

Bucket Assemb 1y (Incl. Items 1-4) Corner, L.H. Edge, Cutting Cutters, Side Corne r, R. H• NOTE:

32

aty.

1 1 1

2 1

Refer to chart on facing page for correspondin( part numbers.

December, 1984 0195A-5626A

Bucket Chart Bucket Assy.

Type

2106726 2106847 2107799 2108079 2110740 2111322 2112541 2112825 2113878 2118203 2116414 2116444 2116442 2112165 *4600168 4600167

Rock GP Rock MH GP GP GP GP GP Exc GP GP LP Coal Rock Rock

Size Cu. Yd. 5.50 6.00 5.40 7.00 6.00 6.00 6.00 6.00 6.00 5.50 6.00 6.00 6.00 10.00 5.50 5.50

Item No. 1

Item No. 2

Item No. 3

Item No. 4

--

--

--

--

2106530 2106529 2107798 2106529 2110884 2106529 2106529 2117413 2117413 2106529 2106529 2106529 2106529 2112287 2107798 2107798

2106527 2106528 2106528 2106528 Note 1 Note 2 Note 3 2106528 Note 3 2106528 2106528 Note 4 Note 4 2112283 2106528 2106528

2105115 2106825 2107796 2105115 2106825 2106825 2106825 211 0279 2110279 2116416 2116416 2116416 2106825 2110008 2107796 2107796

2106798 2106831 2107797 2106831 2110883 2106831 2106831 2117412 2117412 2106831 2106831 2106831 2106831 2112286 2107797 2107797

Note 1:

This bucket utilized three piece, bolt-on edge. Order 1-2110887 upper edge, 2-2111324 lower, outer edge, 1-2111325 lower, inner edge, 21-2110881 plow bolt and 21-2116033 nut.

Note 2:

Tnis bucket utilizes three piece, bolt-on edge. Order 1-2111326 upper edge, 2-2111324 lower, outer edge, 1-2111325 lower, inner edge, 21-2112504 plow bolt and 21-2116033 nut.

Note 3:

This bucket utilizes three piece, bolt-on edge. Orde r 1- 2111326 upper edge, 2-2111324 lower, outer edge, 1-2111325 lower, inner edge, 21-2110881 plow bolt and 21-2116033 nut.

Note 4:

This bucket utilizes three piece bolt-on edge. Order 1-2106528 cutting edge, 2-2111324 outer edge, 1-2111325 inner edge, 21-2111058 plow bolts & 21-2116033 nut (Bucket made from 2106414 GP)(Bucket 2106847 GP).

*Note 5: This bucket utilizes bolt-on wear plates - order 3-4600157 wear plate, 1-4600158 wear plate RH, 1-4600159 wear plate LH, 17-2037748 bolt & 17-2031624 nut (Made from bucket 4600167).

De cembe r, 1984 0195A-5627A

33

TROIAN TOOLS (Optional) Item

Trojan Part No.

Faun Part No.

1 2 3 4 5 6 7 8 9 10 11

2030340 2030341 2030342 2062739 2089294 6951719 2094912 2114916 2115506 2114919 2114917

4195449 4195450 4195451 4195676 4195791 4197523 4195845 4199026

Qty.

Description

Wrench Assy., Whee 1 Socket Handle Gun, Grease Wrench, Whee 1 Brg. Nut Quadri gage Kit, Test Adapter Tool Set with Box (Export) Strap Assy., Hold Down Socket, 1-1/2, 3/4 Drive Flex Handle, 3/4 Drive

1 1 1 1 1 1 1 1 1 1 1

DECALS (N.r.)

1

6955987

4197640

Decal Identification Kit

1

.

PAINT 1 2 3 4 5

6960207 4602235 6960210 4602236 4602234

Black Yellow Black Yellow Yellow

(1 U.S. (1 U.S. (12 Oz. (12 Oz. (5 U.S.

-

GAL) GAL) Aerosol Can) Aerosol Can) GAL)

-

.

1

4601820

Decembe r, 1984 0195A-5628A

Manual Set - Complete

-

1

35

.

TROIAN

36

December 1984

TROIAN FUEL & HYDRAULIC RESERVOIRS

Item

1 1A 2 3 4 5 6 7 8 9 10 11

12 13 14 15 16 17 18 19 A 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 37A 37B 37C 370 38

.

39 39 40

Trojan Part No.

Faun Part No.

2115738 2118270 2077067 2077038 2089475 2031613 2032967 2041076 2089477 2103965 2115581 2107566 2105580 4600990 2117947 2097242 2096989 2031617 2031391 2036816 2115631 2067433 2089387 2088197 2089389 2089388 2089390 2067435 2088331 2089391 2067425 6750336 2077833 N/A N/A· 2089477 2092442 2092449 2041074 2111189 2111269 2113726 2036820 2039493 2031779 2103966 2115582 2107567 2115582 2103968

4199158 4195724 4195723 4195797 4195490 4195529 4190833 4191529 4196158 4198737 4196521 4198306 4191603 4195855 4190347 4190304 4195572 . 4195697

De cembe r , 1984 0195A-5629A

4195792 4195794 4195793 4195795 4195698 4195779 4195796 4195693 4197858 4195732 4191529 4191560 4195824 4190838 4196732 4196736 4198309 4198308 4194944 4198307 4196159 4198808 4196522 4198808 4196160

Description

Fuel Tank Assy.

Air Valve Cap, Fue 1 Gasket, Fuel Cap Gauge, Fue 1 Bolt, Tank to Frame (Fue 1 & Hyd.) Washer, Flat Nut, Elastic Stop Plug, Drain Handrail Assy. - Right Front Handrail Assy. - Right Front ( German TBG Only) Handrail Assy. - Left Rear ( German TBG Only) Handrail Assy. - Left Rear Hydraulic Tank Assy. , Cover, Access Hole Gasket Stud - Cover to Tank Nut Washer, Lock Washer, Flat Screen Nut, Lock Pressure Relief Valve Assy. (Incl. Items 20-24 ) Screw, Shoulder Plate, Capture Spring P1ate, Val ve Nut, Lock Rod, Threaded - Re 1i e f Val ve Spacer, Pipe Nut, Lock o Ring Cap Assy. (Incl. Item 28) Not Applicable Not Applicable Plug, Drain Filter Assy.

Pl ate, Cover Nut, Elastic Stop Gasket Cover Assy. (Not As I11.)(Inc1. Items 36, 37A-37D) Bo 1t (N.!.)

Washer (N.!.) o Ring (N.!.)

Pin, Cotter (N.I.) Hand Rail Assy. - Left Front Hand Rail Assy. - Left Front (German TBG Only) Hand Rail Assy. - Rear Hand Rail - Left Rear (German TBG Only) Hand Rail - Lower

Qty.

1 1 1 1 1 6 6 6 1 1 1 1 1 1 2 2 16 16 16 16 1 1 2 2 2 2 2 2 4 4 4 1 1

-

1 4 3 3 1 1 1 1 1

1 1 1 1 1 1 37

TROJAN FUEL & HYDRAULIC RESERVOIRS

Item

41 42 43 44 45 46 47 48 49 50

Trojan Part No.

Faun Part No.

2031473 4190315 2031391 4190304 2031519 4190328 2031619 4190349 2115644 4199156 2031477 4190318 2031391 4190304 2031617 4190347 2115744 4198812 4601574

Description

Bolt Washer, Lock Bolt Nut Step Assy., Fuel & Hydraulic Tanks Bolt Washer, Lock Nut Gauge, Oil Level Padlock, Tanks & Battery Box(N'.I.)

.

Qty.

8 8 16 16 2 4 4 4 1 3

,

,

38

Decembe r, 1984 0195A-5629A

TROJAN

/ I

/ / December 1984

40

TROIAN FENDER INSTALLATION

Item 1 2 3 4 5 6 7 8 9 10

11 12 13 14 15 16 17 18

Trojan Part No.

Faun Part No.

2108126 2108127 2031578 2031622 N/A N/A N/A 2115484 2115485 2110890 2115469 2031522 2031619 2036818 2031477 2031617 2031391 2115467

4198404 4198405 4195400 4190351

4198406 4198407 4198410 4198411 4190330 4190349 4195573 4190318 4190347 4190304 4198412

Description Fender Assy., R.H. Front Fender Assy., L.H. Front Bolt, Front Fender to Frame Nut Not Applicable Not Applicable Not Applicable Fender Assy., R.H. Rear (Opt)(Inc1. 2 of Item 18) Fender Assy., L.H. Rear (Opt)(Incl. 2 of Item 18) Latch Assy., Rear Fender Keeper Bracket Bolt, Hinge to Tank Nut Washer, Flat Bolt, Keeper to Side Pane 1 Nut Lockwasher Hinge Assy. (Welded to Fender)

Qty.

1 1 8 8

-

1 1 2 2 8 8 8 4 4 4 4

.

December, 1984 0195A-5630A

41

TRDlAN GO

.......

\

p.'~~

42

December 1984

TROIAN ENGINE AND RELATED PARTS (CD) Item

1

lA 1B 1C 10 1E 2 3 4

5 6 7 8

9

10 11

12 13

14 15 16 17 18 19 20 21 22 23 24 25 26 26A 27 28 29 29A 29B 29C 30 31 32 33

34 35 36 37 38 39 40 41

Trojan Part No.

Faun Part No.

21159814199034 2115525 4199149 6954137 4194727 2037660 2031393 4190306 6952104 REF. 2031501 4195473 2031392 4190305 REF. REF. N/A N/A REF. N/A 2116220 4199180 2083724 4191455 2067437 4191237 2103564 4196130 2031587 4195487 2100543 4195935 2067438 4195699 2106477 4196408 2031580 4195484 2067438 4195699 2103564 4196130 2031587 4195487 2100543 4195935 2067438 4195699 2117503 4199201 2031524 4195476 2031393 4190306 N/A 2031477 4190318 6960390 0746870 2117503 4199201 2031524 4195476 2031393 4190306 N/A 2031391 4190304 N/A N/A 2038545 4195593 2101126 4199091 2.032009 4190385 2038544 4199074 2117510 4199202 2079161 4195741 2117615 4199204 2032204

December, 1984 0195A-5631A

Description

Engine Assy. (Incl. Items lA, 29, 48, 51-53, 66 &68) Elbow, Water Outlet (N.I.) Fan Bolt, Fan Lockwasher Starter Ring, Drive (See Page 160-163) Bolt, T/C to Engine Lockwasher Plate, Backing (See Page 160-163) Bolt, Ring Gear (See Page 160-163) Not Applicable Not Applicable Torque Converter (See Page 160-163) Not Applicable Angle, Engine Mount Stud, Bracket to Engine Locknut Mount, Shock Bolt Washer, Snubbing Locknut Angle, Engine Mount Bolt Locknut Mount, Shock Bolt Washer, Snubbing Locknut Plate, Mount (By Pass Filter) .

Bolt, Mount to Engine Lockwasher Not Applicable Bolt, Filter to Mount Filtet', By-Pass Oil (Spin-On) Plate, Filter Mount (N.I.) Bolt Lockwasher Not Applicable Lockwasher Not Applicable Not Applicable Connector Straight Hose Elbow, 90° Elbow, 90° Hose Elbow, 90° Bracket, Trans. &Fuel Filter Mount (N.I.) Bolt

Qty.

1 1 1

6 6 1

12 12

2 8 8 4 4 4 4 1

2 2 2 2

2 2 1 2

2 3 1 1

2 2 3 1 1 1 1 1 1 1

4

43

TROIAN ENGINE AND RELATED PARTS (CD) Item

4lJl 41E 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 5758 58A 59 59A 59B 60 60A 61 61A 62 62A 63 63P 64 64P 65 65P 66 67 67P 68 69 69A 69B 69C 70 71 72 73 74

44

Trojan Part No.

2036819 2031394 REF REF REF N/A N/A N/A REF 2031473 2031391 6851950 REF 6954962 REF 2117461 2031475 2031391 2037624 2031535 2077500 2031391 2036818 2031617 2041071 2114714 4601817 2031452 2031519 2031390 2031393 2036815 2036818 2068779 2068681 6953036 2045744 2108317 6960442 2031985 2035717 2053266 2053268 2090050 2032007 2032310 REF REF

Faun Part No.

4190307

4190315 4190304 4789552 4799645 4199198 4190317 4190304 4199073 4190304 4195573 4190347 4195607 4199137 4190313 4190328 4190303 4190306 4195571 4195573 4195702 4199083 4197578 4198749 4199106 4190378 4190612 4191056 4191057 4199088 4197763 4195517

Description

Qty.

F1atwasher Lockwasher Filter, Transmission (See Page 137) Bolt (See Page 134-136) Lockwasher (See Page 134-136) Not Applicable Not Applicable Not Applicable Fi lter, Fue 1 (See Page 63) Bolt Washer, Lock Resistor, Corrosion Filter, Engine Oil (Furnished with Engine) Element, Lube Oil (Spin-On) Alternator (See Page 64-66) Bracket, Alternator Bolt, Mount to Engine Washer, Lock Bolt, Alternator to Mount Bolt (75 Amp Alt.) Washer, Flat Washer, Lock Washer (75 Amp Alt.) Nut Nut (75 Amp A1t - Opt) Strap, Adjusting Strap (75 Amp A1t) Bolt, Strap to Alternator Bolt (75 Amp Alt - Opt) Washer, Lock Lockwasher (75 Amp AIt) Washer, Flat Washer (75 Amp A1t - Opt) Pulley Pulley (75 Amp A1t - Opt) Belt, Fan (Set of 2) Belt, Alternator (Set of 2) Belt (75 Amp A1t - Opt) Belt, Water Pump (Set of 2) Adapter, Straight Valve, Shut-Off Bushing, Reducer Bushing, Reducer, Hose Elbow, 90° Tee Switch, Pressure (See Page 68-70) Gauge, Engine Oil Pressure (see Page 68-70)

4 4

4 4 1

1 1 1 3 3 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1

Decembe r, 1984 0195A-5631A

TROIAN

I

)

17

46

6654 De ce mbe r 1984

TROIAN ENGINE CONTROLS (CD)

Item

1 2 3 4 5 6 7 8 9 10 11

12 13 14 15 16 17 18 19 20 21 22

Trojan Part No.

Faun Part No.

2111251 2054810 2031770 2031464 2031616 2092332 2111266 2102702 2102689 2031433 2033513 2031369 2031389 2112037 2030852 2032962 2107605 2031427 2036814 2031389 2031616 2031390

4196733 4195654 4198585 4198759 4190346 4195819 4196735 4196067 4196066 4190310 4195545 4197704 4195460 4196745 4195457 4195528 4196526 4195462 4195570 4195460 4190346 4190303

December, 1984 0195A-5632A

Description

Pedal, Accelerator Pin, Fulcrum Pin, Cotter Bolt Nut Spring (At Peda 1) Cable, Control Spring (At Pump) Joint, Ball Bolt Nut Nut Washer, Lock Bracket Assy., Throttle Cable Bolt Washer, Flat Mount, Spring Bolt Washer, Flat Lockwasher Nut Lockwasher

Qty.

1 1 1 1 1 1 1 1 2 2 2 2 2 1 2 2 1 1 1 1 1

47

TROJAN

.... ....

r------'

~-=--+!----'

() ~/Q--::;

) ,

-...

December 1984 48

TROIAN ENGINE COOLING SYSTEM (CD)

Item

1 2 3 4 5 6 7 8 9 10 11

12 13

14 15 16 17

18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 39 39 40 41 42 43 44 45 46 47 48 49 50

Trojan Part No.

REF 2116334 REF 2031452 2031390 2036815 2108143 2115983 2031316 2031390 2036815 2114788 2031452 2031617 2034287 2033256 2104515 2093620 2301447 2100543 2092369 2032039 2106545 2032820 2031473 2041069 2039150 2032041 2112741 2053262 2031985 N/A 2101594 2106565 2106361 2067438 2117840 2056469 2057129 2031621 2102286 2117818 2067437 2032041 2116019 2116019 2115982 2119630 2115985 2116676

December, 1984 0195A-5633A

Faun Part No.

4190313 4190303 4195571 4196585 4190346 4190303 4195571 4199141 4190313 4190347 4190478 4190429 4196223 4198750 4196771 4195935 4195821 4195513 41'96420 4195524 4190315 4195606 4190691 4190390 4195646 4190378 4196026 4196423 4196391 4195699 4199205 4198764 4199078 4190350 4198790 4198820 4191237 4190390 4198813 4198813

Description

Radiator Assy. (See Page 51) Shroud, Fan Coo ler Assy. (See Page 118-120) Bolt Lockwasher Flatwahser Baffle Plug Nut Washer, Lock Washer, Fl at Baffle Bolt Nut Plug Drain Cock Stud Mount, Rubber Nut Washer, Snubbing Elbow, Rubber Clamp Tube, By-Pass Clip Bolt Nut Hose Clamp Hose Adapter Adapter Not Applicable Hose Hose Hose Nut Tie Rod Assy.

Bolt Nut Nut Washer, Snubbing Mount, Rubber Nut Cl amp Clamp C1 amp Elbow, Rubber 90° Elbow,· Rubber 90° Tube Tube

Qty.

-

1

-

20 20 20 2 1 6 6 6 1 2 3 1 1 2 2 2 2 2 4 1 2 2 2 1 6 1 1 1

-

1 1 1 2 2 2 2 2 4 2 2 1 3 2 1 1 2 1 49

TROIAN ENGINE COOLING SYSTEM (CD) Faun Part No.

Item

Trojan Part No.

51 52 53

2070860 41986ll 2031475 4190317 2031391 4190304

50

Description

Clip Bolt Lockwasher

Qty.

3 3 3

December, 1984 0195A-5633A

TROIAN

7.

1--

~-9

:--11 ~10

I06"L

RADIATOR ASSY (CD) Item

A 1 2

3 4 5 6 7

8 9 10 11

12 13

Trojan Part No.

Faun Part No.

2115077 6960187 6851833 6953226 .N/A 6960188 6960190 6960189 6960192 2031452 N/A 2031390 2031456 2031499 2031454 6960193

4198102 4198313 4197233 4194710 4198314 4198315 4198316 4198317 4190313 4190303 4195466 4198025 4190314 4198319

De cembe r , 1984 0195A-5634A

Qty.

Description

Radiator Assy.

Tank, Top Cap, Pre ssure Gasket, Header Not Applicable Tank Bottom Core Member, Side Washer, Core Capscrew (5/16 - 18 Not Applicable Lockwasher Capscrew (5/16 - 18 Capscrew (5/16 - 18 Capscrew (5/16 - 18 Bar, Backing (MI)

1 1 1

6

-

1 1 2 4 16

x 1) x 1-1/2) x 5/8) x 1-1/4)

-

i

114 32 2 64 4

51

TRDlAN

14

---~(§)

3

52

"

/"

December 1984

TROIAN AIR INTAKE (CD) Item

Trojan Part No.

1 2 3 4 5 6 7 8 9

Faun Part No.

REF 2046329 4195624 2031475 4190317 2031391 4190304 2031617 4190347 2070465 4191284 2064659 4195680 2064659 4195680 2054680 4195653 2109938 4199113 10 11 2109936 4199112 12 2053395 4195649 2030875 4199058 13 13A 2109944 4199114 14 2036820 4198308 15 REF

Description

Qty.

Air Cleaner (See Page 54-55) Band, Air Cleaner.

Bolt lockwasher Nut Elbow, 90° C1 amp, Hose Clamp, Hose C1 amp, Hose Tube Assy., Air Intake (Not As I11 ustrated) Bracket Assy., Air Cleaner Bolt, Bracket to Eng. (Top) Bolt, Bracket to Eng. (Bottom) Spacer (N.!.)

Fl atwasher Indicator, Restriction (See Air Cleaner)

-

2 4 4 4 1 1 2 1 1 1 2 2 2 2

-

\

\

l De cembe r, 1984 0195A-5635A

53

TROIAN ~

'"........

....

/

,

en

~

-'6'

54

December 1984

TROIAN AIR CLEANER

Item

Trojan Part No.

Faun Part No.

A 1 2 3 4 5 6 7 8 9 10

2108862 6960016 6954999 6960000 6960001 6960002 6960003 6960004 6960005 2057939 2065858 2046329

4196656 4197649 4197619 4197643 4197644 4197645 4197646 4197647 4197648 4195661 4195689 4195624

11

Description

.

Qty.

1 1 1 2 1 1 1 1 1 1 1 2

Air Cleaner Assy.

Body Assy.

Element Assy ( Safety) Gasket Nut Pin Element Assy. (Primary) Nut Clip Valve Indicator, Restriction Band

J

. "

December, 1984 0195A-5636A

55

TROJAN

.

PRECLEANER INSTALLATION Item

1 2 3 4 5 6 7 8 9 10

11

12 13 14

Trojan Part No.

2114243 4601620 2031475 2036816 2041069 REF 2064659 2104805 2113753 2070303 2114541 2114157 2114460 REF

Faun Part No.

4199171 4190317 4195572 4195606 4195680 4196254 4199125 4195707 4199134 4199157 4199133

December, 1984 0195A-5637A

Description

Prec1eaner (Includes Item 6) Air Inlet Assy.

Bolt F1 atwasher Nut Clamp (Furnished with Item 1) Clamp Elbow Sleeve Clamp Tube, Flex Elbow Clamp Air Cleaner (See Page 54-55)

Qty.

1 1 4 4 4

-

2 1 1 2 1 1 1

-

57

TROIAN

n

13~ 6

j-14

~17 ,

5

I

;::16

1

58

3

December 1984

15

TROIAN EXHAUST SYSTEM (CD) Item

Trojan Part No.

2064661 2114363 2031763 2110489 2106012 2064667 2105892 2031473 2031391 2032960 2031617 11 12 2114370 2106046 13 14 2031473 15 2031391 16 2031617 17 N/A 18 2107150 18A 2064667

1 2 3 4 5 6 7 8 9 10

Faun Part No.

4199131 4197829 4198221 4199099 4195134 4197996 4190315 4190304 4195527 4190347 4199132 4198796 4190315 4190304 4190347 4196488 4195134

December, 1984 0195A-5638A

Description

Clamp Elbow Pin, Cotter Tube, Flex Elbow, Exhaust Clamp Muffler Bolt Lockwasher Fl atwasher Nut Pi pe, Stack Bracket, Tai 1 Pipe Bolt Lockwasher Nut Not Applicable Bracket, Lower (N.!.)

Clamp

Qty.

1 1 1 1 1 5 1 4 4 4 2 1 1 2 2 2

-

1 1

59

TROIAN

60

December 1984

TROIAN FUEL TANK & LINES

Item

Trojan Part No.

1 2 2A 2B 2C 20 2£ 3 4 5 6 7 8 9

REF 2314831 2035708 2032868 2031391 2031481 2040073 REF 2038471 2066787 2031989 2031947 2036256 REF 10 2033386 11 REF 12 REF 12A 2314752 13 2078834

Faun Part No.

Description

Engine Assy. (See Page 43) Hose (Item 2A-20 ,Used to Clamp Hose) Spacer (N.!.)

Clamp (N.!.)

Lockwasher (N.I.) Bolt (N.!.)

Nut (N.!.)

Adapter, (Furnished w/Engine) Connector, Str. Male Hose, Tank To Filter Connector, Str. Male Elbow, 90° Nipple Elbow (Furnished w/Engine) Plug Tank, Fuel (See Page 36-38) Fuel Filter (See Page 62-63) Hose, Filter to Fuel Pump Cartridge, Fue 1 Fi lter

4196838 4190304 4190321 4198897 4195592 4195690 4190380 4195509 4195564 4190445 4196832 4191413

Qty.

1 1 1 1 1 1

1

-

1 1 1 1 1 1 1

-

1 2

,

Decembe r, 1984 0195A-5639A

61

TRDlAN

~~-~--------~+--3 I

~-'~-~----~-------4~-

5

TP-2362

62

December 1984

TROIAN FUEL FILTER

Item

A 1 2 3 4 5

Trojan Part No.

Faun Part No.

2079431 4195744 2078834 4191413 6952879 4197553 6952880 4197554 6952881 4197555 6950956 4197503

~

December, 1984 0195A-5640A

Description

Filter Assy., Fuel Cartridge (Spin-O~) Head Bolt

Ring Seal

Qty.

1 2 1 2 2 2

,

63

'"

.po.

LG LB COLOR CODE P BL PK

LIGHT GREEN LIGHT BLUE

DB

PURPLE

0 W

BLACK PINK

DG

G

Y

DARK BLUE ORANGE

B

YELLOW BROWN.

WHITE

T

TAN

R

RED

GRAY DARK GREEN

.-

I

'~II K:..u I

r I

J\\\r~ ,-,

L

/43

3

F

~ I-

2

+_

G~ ---

6666

TROIAN BATTERY & WIRING

Item

Trojan Part No.

Faun Part No.

Description

NOTE:

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 27A 27B 27C 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43

REF REF 2116631 2116627 REF REF 2106394 2109979 REF 4601984 2096400 2050203 4601993 2314833 2116561 REF REF 4601986 4601985 REF 2109304 2068352 REF REF 6901391 REF REF 2114721 2114722 2034287 2114765 2314833 2114764 2046238 2102882 2115091 REF REF 2078673 6950889 6950888 4601524 4601983 4601992 REF REF

4198999

4198516 4195851 4197914 4198523 4199186

4197931 4198712 7395244 4198323 4198235 4190478 4198515 4198523 4199140 4195125 4196089

4195738 4197501 4197500

De cembe r , 1984 0195A-5641A

Qty.

For Instrument Panel Wiring See Page 68.

Wire Harnesses Are Lettered to Correspond With Panel'Wiring Harness Letter.

Switch, Hoist Cut-Out (See Page 71) Switch, Bucket Cut-Out (See Page 71) Harness, Wire (Bucket Cut-Out "G") Harness, Wire (Hoist Cut-Out "F") Headlight (See Pages 66-67) Floodlights (See Pages 76-77) Sleeve Harness, Front ("E") Wiper, Front Windshield (See Page 68-70) Harness, Wire (Relay)(IM&P") Wire Assy.

Relay Connector, Multiple Sleeve Harness, Wire (Servo Controls) Control Valve (See Page 78-82) Solenoid, Air Shift (See Page 141) Harness, Left Main Harness, Right Main Heater/Air Conditioner (Opt) (see page 213) Washer, Windshield Connector, 3 Wire .

Fan, Defroster (Opt) Wiper, Windshield (See page 210-211) Switch, Neutral Start Horn, (See Page 165-167) Solenoid, Horn (See Page 165-167) Horn, Electric - Lo- Tone (See Note) Horn, Electric - Hi - Tone (See Note) Plug (See Note) Wire Assy Sleeve Wire Assy Switch, Stop Light Harness, Stop Light ("H") Switch, Back-Up Switch, Air Shift (See Page 98-99) Switch, Air Shift (See Page 98-99) Block, Terminal Screw, Block (N.I.) Lockwasher, Block (N.I.) Light Dome Harness, Engine ("B") Wire Assy.

Valve, Fuel (Furn. w/Engine) Air Dryer (See Page 169-171)

4 1 .1 1 2 1

3 1

1 1 1 1

3 1 1 1 1

1 2

2 1 1 1

65

TROIAN BATTERY & WIRING

Item

Trojan Part No.

44 45 46 46A 47 48 49 50 51 52 53 54 55 56 57 58 58A 58B 58C 580 58E 58F 59 60 61 62 63 64

REF 2111048 2107464 4601220 2118896 2117913 4601957 2033414 2108813 2118814 REF 2113880 2088439 2105628 2058300 REF 2106032 2101288 2101285 2036816 2041069 2107895 2033412 2006136 REF REF 2110152 2303297

Faun Part No.

4198471 4196516

4195540

4198996 4196309 4195664 4196355 4196012 4196011 4·195572 4195606' 4196569 4190449 4195431 4198222 4196779

Qty.

Description

-

Ether Start (See Page 74-75) Resistor Assy., Bracket Alternator (42 Amp) Alternator (75 Amp) (Opt) Wire Assy.

Wi re Assy.

Wire Assy.

Cab le, Ground Wire Assy.

Wire Assy.

Starter (Furn. w/Engine) (See Page 43) Switch, Magnetic Wire Assy.

Cab le, Starter Cable, Battery to Engine Battery (N.S.S. - Obtain Locally) Mat (N. I.) Hold Down, Battery (N.I.) J Bolt, Battery Hold Down (N.I.) Washer (N.!.)

Locknut Spacer Cable, Jumper Cable, Starter Stop &Tail Light (See Page 76-77) Work Light (See Page 76-77) Horn, Back-Up Wire Assy.

NOTE:

66

"

1 1 1 1 1 1 1 1 1

-1 1 1 1 2 1 1 2 4 2 2 1 1

-

1 1

Items 27A, 27B & 27C replace item 27 on machine equipped with optional electric horn kit PIN 2114762.

December, 1984 0195A-5641A

TROIAN CENTER PANEL

20

PANEL LIGHT

6

I

L_

CIRCUIT BREAKER

26

I

-~27 START

RH PANEL

LH PANEL

...,

666,2 44

68

ITA,",E"

December 1984

TROJAN INSTRUMENTS & SWITCHES (REAR VIEW OF INSTRUMENT PANELS) Item

Trojan Part No.

Faun Part No.

Description

NOTE: 1 2 3 4 5 5A 6 6A 6B 7 7A 7B 8 8A 8B 9 10 lOA 11 12 12A 12B 13 14 15 16 17 18 19 20 21 21A 21B 21C 22 23 24 25 26 27 28 29 30 31 32 33 34

4601978 4601979 4600635 2106899 4601636 4601637 4601672 4601679 2107201 4602204 4601678 2107201 4602206 4601678 2107201 2110786 2032310 2032007 2035671 4602209 4601678 2107201 4600255 2104873 4601674 2096400 4601981 4601982 2083437 4601980 4601659 2104336 2031615 2031389 4602796 2104873 2096400 4601977 2091550 6954737 2048300 2032007 2031996 4600681 4601458 4601458 4600634

December, 1984

o195A- 5644A

4195460

4197928 4197928 4197928 4198383 4195517 4197763 4190610 4197928 4196262 4195851 4191450 4196193 4190345 4195460 4196262 4195851 4195153 4197613 4195629 4197763 4190381

Qty.

Wire Harnesses are lettered to correspond to Main Wiring Harness Letter (See Page 64)

Harness, Wire "U" Harness, Wire "V" Instrument Panel, L.H. Wire Assy.

Barrel, Wire Joint Insulator Light, Panel Fi lter Bulb Voltmeter Socket (N.!.)

Bu 1b (N.!.)

Gauge, Engine Pressure Socket (N.!.)

Bu 1b (N.!.)

Wire Assy., Ground Tee Elbow, 90° Switch, Pressure Gauge, Engine Temperature Socke t (N.!.)

Bulb (N.!.)

Hourmeter Wire Switch, Rocker Light Wire Harness, Wire - "Q" & "S" Harness, Wire - "R" Switch, Air Pressure Harness, Wire - "m Circuit Breaker - 8 Amp Screw (N.!.)

Nut (N. 1. ) Lockwasher (N.I.) Wire Assy.

Wire Assy.

Wire Assy.

Wire Assy.

Ci rcuit Breaker Switch, Ether Start Switch, Clutch Disconnect Elbow, 90° Elbow, 45° Switch, Washer Switch, Windshield Wiper Switch, Windshield Wiper Instrument Panel, Center

1 1 1 1 1 1 4 4 4 1 1 1 1 1 1 4 1 1 1 1 1 1 1 1 2 1 2 1 1 1 1 3 3 3 1 1 2 1 1 1 1 1 1 1 1 1 1

69

TRDlAN INSTRUMENTS & SWITCHES (REAR VIEW OF INSTRUMENT PANELS)

,

Item

Trojan Part No.

35 36 36A 36B 37 37A 37B 38 38A 38B 39 40 40A 41 42 43 44 45 46 46A 47 48 49 50 51

4601976 4602208 4601678 2107201 4602205 4601678 2107201 4602207 4601678 2107201 2092923 2033082 2301387 2314401 4602847 2032007 2042896 2062644 4601636 4601637 4600633 2113877 2114057 4602374 2120034

70

Faun Part No.

4197928 4197928 4197928 4195831 4195533 4196770 4196820 4197763 4198236 4194857

4197991

Description

Harness, Wire - "WI Gauge, Transmission Temperature Socket (N.!.)

Bulb (N.!.)

Gauge, Air Pressure Socke t (N.!.)

Bulb (N.!.)

Gauge, Transmission Pressure Socke t (N.!.)

Bulb (N.!.)

Valve, Emergency Brake Coupling Tee Hose Assy.

Wire Assy.

Elbow, 90° Switch, Starter Switch, Key Barrel, Wire Joint Insulator (N.!.)

Instrument Panel, RH Buzzer Wire Assy., Panel Light to Ground (N.!.)

Screw, Button Head Panel (N.I.) Clip (N.!.)

Oty.

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 16 16

December, 1984 0195A-5644A

TROJAN

AUTOMATIC HOIST CUT-OUT Item

1 2 3 4 5 6 7 8 9 10 11

12

Trojan Part No.

Faun Part No.

2109999 2105613 2108972 2031819 6950888 N/A 2101816 2093708 2043261 2036820 2031621 2104540

4196691 4196308 4195501 4197500 4196041 4191572 4195619 4198308 4190350 4196225

Oecembe r, 1984 01 95A-5645A

Description

Wire Assy.

Connector, Watertight Switch, Proximity Screw Lockwasher Not Applicable Block, Actuating Magnet Setscrew Flatwahser Nut Grommet

Qty.

1 1 1 2 2

-1 1 1 2 2' 1

71

~I_'_0-_-~_-_-_-~_-_-____-- _ - ..

...

,~

-...

------~- =

--= ...

=---------------

72

l:::

--------

December 1984 0

l034L

TROIAN AUTOMATIC BUCKET LEVELER & INDICATOR

Item

A 1 2 34 5 6 7 8 9 10

11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28

Trojan Part No.

Faun Part No.

2108762 REF 2103381 2036815 2031616 2106638 2092410 2104883 2106640 2108760 2104887 2031507 2031392 2031830 6950888 2031860 REF REF 2108752 2104869 2104888 2030225 2108761 2106636 2092433 2088950 2092458 2036822 2097583

4196650

December, 1984 0195A-5646A

4196116 4195571 4190346 4196427 4191556 4196264 4196428 4196648 4196267 0027552 4190305 4195502 4197500 4195503 4196647 4196261 4196268 4190265 4196649 4196426 4191558 4195789 4195825 4195574 4195859

Qty.

Description

Tube Assy (Incl. Item 6-10, 22 & 23) Cylinder, Bucket (See Page 96-97} Clamp Flatwasher Nut Pl ate, Poi nter Rod Magnet Dowe 1, Woode n Tube, with Swedged on Adapter Plug Bolt Lockwasher Screw Lockwasher Nut Switch Assy. (See Page 71) Connector (See Page 71) Support Assy. (Incl. Items 19- 21) Bearing Assy.

Snap Ring Fitting, Grease Dowe 1, Woode n Rod Nut End, Rod Bolt F1 atwasher Spacer

1

-

1 2 2 1 1 2 1 1 1 4 4

2 2 2

-

-

.

1 1 1 1 1 1 1 1 1 1 1

73

TROIAN

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....

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~, -~

\

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/

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74 December 1984

!

TROJAN ETHER START KIT

Item

A 1 1A 1B 1C 2 3 4 5 6 7 8 9 10 11

12 13 14 15 16 17 18 19 20

Trojan Part No.

Faun Part No.

211 0173 2114626 2031454 2031616 2031390 6851829 2031427 2031615 2031389 2036814 6954997 6954953 2036555 2062296 6954738 N.S.S. N.S.S. 6954324 6951832 6954737 N/A 2046559 2062302 N/A

4199115 4199136 4190314 4190346 4190303 4197230 4195462 .4190345 4195460 4195570 4199250 4197617 4190631 4195674 4197614 4197611 4194645 4197613 4190990 4195675

Description

Qty.

Ether Start Kit (Incl. 2, 7, 8, 9, 14- 16) Bracket Bolt, Kit Brakcet to Trans. Bracket (N.!.)

Nut (N.r.)

Lockwasher (N.!.)

Clamp Bolt, Kit Bracket Nut Lockwasher Washer, Flat Valve Assy.

Gasket, Valve Cylinder Termi na 1 Fitting, Valve Sleeve, (Order Item 14) Nut (Order Item 14) Tube, Nylon Atomizer Switch, Push Not Applicable STeeve, Neoprene Terminal, Male Spade Not Applicable

1 1 2 2 2 1 4 4 4 4 1 1 1 1 1

-

1 1 1

-

1 1

-

I

Decembe r , 1984 0195A-5647A

75

TROIAN

1

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13---'I1l-@f)----s I

12

LJ I

6

7

8

11

76

10

9

December 1984

TROIAN LIGHTS & MOUNTING Trojan Part No.

Faun Part No.

2060809 2048130 2105590 6951120 6951121 6950508 6951356 2051982 6952580 6950846 2031521 2031393 2031619 6950847 2032982 2081491 2105591 11 12 6952579 13 2048234 13A 2094299 13 2034911 13A 2074852 13B 2094299

4195673 4195627

Item A B C 1 lA 2 3 4 5 6 7 7A 7B 8 9 10

4197513 4197514 4194542 4194621 4195641 4197551 4197498 4190329 4190306 4190349 4194799 4195531 4195753 4197550 4191019 4190569 4195721

December, 1984 0195A-5648A

Description Li ght, Stop & Tail (Incl. Items 1, lA, 2 & 3) Light, Rear Work (Incl. Items 1, lA, 2 & 4) Light, Flood (Includes 5, 6, 8, 9, 12, 13 (Top) Frame Screw Retainer Lamp (Red) Lamp (Clear) She 11 Assy Bushing, Pivot Bolt Washer, Lock Nut Washer Nut Bracket Assy., Light Lamp Assy., Head1ight(Bottom)(Incl. Item 5,6,8,9,12&1 Retai ner Lamp, Headlight (Bottom) Terminal, Knife End Lamp, Floodlight (Top) Light, Flood Terminal, Knife End

Qty.

2 2 2 4 12 4 2 2 4 4 4 4 4 4 4 2 2 4 2 2 2 2 2

77

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co

81

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6655

TROJAN MAIN & SERVO HYDRAULIC SYSTEM

Item

1 1A 1B lC 10 lE 2 2A 3 3A 4 5 6 7 8 9 9A 9B 9C 10 11 11A 12 12A 13 14 14A 15 16 16A 17 17A 17B 17C 18 19 19A 20 21 22 23 24 25 26 27 27A 27B 28 29 29A

Trojan Part No.

Faun Part No.

2116786 REF 2116780 2039190 2031462 2031390 2031489 2031391 2031914 2041342 2031938 2031927 2032007 2116595 2031925 REF 2031479 . 2031617 2040073 2116542 2031914 2041342 2031925 2041342 2116593 2031914 2031342 2116730 2031925 2041342 2113236 2031435 2031389 2036814 2084642 2031925 2041342 21165.66 2116564 2056469 2049228 2077626 2116049 2031916 2116551 2030743 2031389 4601099 2116760 2033316

4198463 4198921 4190695 4198700 4190303 0027550 4190304 4198599 4194943 4197782 4190366 4197763 4198453 4198598 4190319 4190347 4198897 4198454 4198599 4194943 4198598 4194943 4198452 4198599 4194943 4198451 4198598 4194943 4198716 4195460 4195570 4195389 4198598 4194943 4198911 4198910 4198764 4198898 4198450 4198374 4198895 4198436 4198894 4195460

December, 1984 0195A-5649A

4198919 4190439

Description

Relief Valve Assy. (Incl. Items lA thru lE) Relief Valve (See Page 115) Manifold o Ring Bolt Lockwasher Bolt, Valve to Block Lockwasher Adapter, Str. (Incl. Item 3A) o Ring Elbow, 45° Elbow, 90° Elbow, 90° Hose Assy., Relief to Servo Valve Adapter Valve, Servo (See Page 100- 101 ) Bolt, Servo Washer, Lock, Servo Nut, Servo Hose Assy., Servo to Main Valve Adapter, Str. (Incl. Item 11A) o Ring Elbow, 90° (Incl. Item 12A) o Ring Hose Assy., Servo to Main Valve Adapter, Str. (Incl. Item 14A) o Ring Hose Assy Manual Lower to Main Valve Elbow, 90° (Incl. Item 16A) o Ring Valve, Manual Boom Lower Ring Bolt, Valve to Mount (N.I.) Lockwasher (N.I.) F1atwasher Hose Assy., Return Valve to Tank Elbow, 90° (Incl. Item 19A) o Ring· Hanger Clamp Assy.

Bolt, Hanger to Frame Fl atwasher Hose Assy Elbow, 90° Adapter, Str. Filter, Servo Bolt Lockwasher Hose Assy., Servo Pump Suction Elbow, 90° Flange Half (N.I.)

Qty.

1

-

1 2 4 4 2 2 2 2 1 2 1 2 2

-

4 4 4 2 2 2 2 2 2 4 4 1 2 2 1 2 2 4 1 2 2 2 14 2 2 2 1 1 1 4 4 1 2 2 79

TRDlAN MAIN &SERVO HYDRAULIC SYSTEM Item

29B 29C 29D 30 31 31A 31B 31C 310 32 33 34 35 36 37 38 39 40 ' 41 42 43 44 45 46 46A 46B 46C 46D 47 47A 47B 47C 48 49 50 51 52 52A 52B 52C 53 53A 53B 54 54A 54B 54C 55 55A 55B 80

Trojan Part No.

Faun Part No.

2031500 2031392 2072632 2032003 2100896 2033314 2031477 2031391 2033304 4602081 2070861 2031485 2031475 2031391 2031617 2036818 2105289 2101406 2075587 4601548 2031922 2070474 4600278 REF 2033268

4190325 4190305 4195139 4190384 4198904 4198596 4190318 4190304 4190434

211816b

2068799 2031619 4601852 2033319 2072635 2031522 4601100 4601854 2112710 2116082 2112742 2033320 2047014 2031522 REF 2053396 2031619 4600694 2070816 2072633 2031522 2116126 2070816 2072633

4198990 4190317 4190304 4190347 4195573 4196017 4191364 4190365

4190430 4199206 4198526 4190349 4190441 4191335 4190330 4198528 4199169 4198527 4195536 4191003 4190330 4198524 4190349 4195712 4191333 4190330 4199178 4195712 4191333

Description

Bo 1t (N. 1.)

Lockwasher (N.I.) o Ring (N. 1. ) Elbow, 45° Hose Assy., Servo Pump to Filter Flange, Half (N.I.) Bo lt (N. 1.)

Lockwasher (N.I.) o Ring Angle, Clamp Support Clamp Bolt Bolt Lockwasher Nut Fl atwasher Hose Assy., Relief Valve Pressure Test Fitting, Bulkhead Cap Hose Assy., Main Valve Pressure Test Elbow, 90° Hose Assy., Main Pump Pressure Test Elbow, 90° Punip, Mai n (See Page 84-86) Gasket (N.1.)

Stud (N. 1. ) Washer (N.1.)

Nut (N. 1.)

Manifold Assy., Suction Flange Half (N.I.) o Ring (N.1.)

Bolt Hose, Suct i on Hose, Suction Clamp, Hose Hose, 90° Suction Manifold Assy., 45° Flange Half (N.l.) o Ring ( N• 1. ) Bo 1t (N. 1.)

Valve, Main (See Page 88-92) Bolt, Valve to Bracket (N.l.)

Nut (N.1.)

Hose Assy., Main Pump Pressure Flange Half (N.I.) o Ring (N. 1. ) Bolt (N.1.)

Adapter, 90° Flange Half (N.l.) o Ring

Qty.

4 4 1 1 1 2 4 4 1 1 1 1 1 1 1 5 1 3 3 1 1 1 1

-

1 4.

4 4 1 2 1 4 1 1

4 1 1 2 1 1

-

3 3 1 2 1 4 1 1 1

December, 1984 0195A-5649A

TROIAN MA!N & SERVO HYDRAUL!C SYSTEM

Item

Trojan Part No.

Faun Part No.

55C 56 56A 56B 56C 560 57 57A 57B 57C 580 58 58A 58B 58C 580 58E 59 59A 59B 59C 590 60 60A 60B 60C 600 60E 61 61A 61B 61C 610 61E 62 62A 62A 62B 62C 63 64 65 65A 65B 65B 65C 650 66 66A 66B

2031522 2107168 2070816 2031519 2031522 2072633 2108035 2033316 2031500 2031392 2072632 2108033 2033316 2031500 2031511 2031392 2072632 2108034 2033316 2031500 2031392 2072632 2100858 2033316 2031500 2031498 2031392 2072632 2100862 2033316 2031500 2031498 2031392 2072632 2106261 2031507 2031505 2031392 2072632 2103381 2036815 2100861 2033316 2031500 2031498 2031392 2072632 4600263 2033316 2031511

4190330 4196490 4195712 4190328 4190330 4191333 4196580 4190439 4190325 4190305 4195139 4196578 4190439 4190325 0027554 4190305 4195139 4196579 4190439 4190325 4190305 4195139 41'95977 4190439 4190325 7392165 4190305 4195139 4195981 4190439 4190325 7392165 4190305 4195139 4196378 0027552 0027508 4190305 4195139 4196116 4195571 4195980 4190439 4190325 7392165 4190305 4195139

Decembe r, 1984 0195A-5649A

4190439 0027554

Qty.

gescription

Bolt Hose Assy.

Flange Half (N.!.)

Bolt At Block (N.!.)

Bolt At Valve (N.!.) o Ring (N.!.)

Hose Assy., Valve to Hoist Cyl. Flange Half (N.!.)

Bo lt (N.!.)

Lockwasher (N.!.) o Ring (N.!.)

Hose Assy., Valve to LH Hoist Cyl. Flange Half (N.!.)

Bolt (N.!.) At Cylinder Bolt (N.!.) At Valve Lockwasher (N.!.) o Ring (N.!.)

Hose Assy., Valve to RH Hoist Cyl. Flange Half (N.!.)

Bo 1t (N.!.)

Lockwasher (N.!.) o Ri n9 (N.!.)

Hose Assy., Valve to Frame Flange Half (N.!.)

Bolt ~N.!.~ At Valve Bolt N.!. At Bulkhead Lockwasher (N.!.) o Ring (N.!.)

Hose Assy., RH Bucket Cyl. to Bulkhead Flange Half (N.!.)

Bolt (N.!.) At Cyl. Bolt (N.!~) At Bulkhead Lockwasher (N.!.) o Ring (N.!.)

Manifold, Bucket Cylinder Bolt (N.!.) RH Cyl. Bolt (N.!.) LH Cyl. Lockwasher (N.!.) o Ring Clamp Fl atwasher Hose Assy., Bucket Cyl. to Frame Flange Half (N.!.)

Bolt (N.!.) At Manifold Bolt (N.!.) At Bulkhead Lockwasher (N.!.) o Ring (N.!.)

Hose Assy., Valve to Bulkhead Flange Half (N.!.)

Bolt (N.!.) At Valve

-

4 1 4 4 4 2 2 8 16 16 4 1 4 4 4 8 2 1 4 8 8 2 1 4 4 4 8 2 1 4 4 4 8 2 2 4 4 8 2 2 4 2 8 8 8 16 4 1 4 4 81

TROIAN MAIN &SERVO HYDRAULIC SYSTEM Trojan Part No.

Faun Part No.

2031498 2031392 2072632 2100859 2033316 2031511 2031498 2031392 2072632 2100863 2033316 2031500 2031498 2031392 2072632 2100860 2033316 2031500 2031498 2031392 2072632 4600475 2070817 2031521 718 2031519 71C 2031393 71D 2072634 72 2009846 73 2032311 74 2070772 75 2115757 76 2053376 77 2039441 78 2032038 79 2075598 80 2032817 81 2006298 82 REF 83 REF 84 REF 85 REF

7392165 4190305 4195139 4195978 4190439 0027554 7392165 4190305 4195139 4195982 4190439 4190325 7392165 4190305 4195139 4195979 4190439 4190325 7392165 190305 4195139

Item

66B 66C 660 67 67A 67B 67B 67C 670 68 68A 68B 68B 68C 69D 70 70A 70B 70B 70C 700 71 7lA 71B

82

4195137 4190329 4190328 4190306 4191334 4198530 4195518 4191288 4198472 4191058 4198532 4195512 4198279 4199067 4190110

Description

Bolt (N.I.) At Bulkhead Lockwasher (N.l.) o Ring Hose Assy., Valve to Bulkhead Flange Half (N.I.) Bolt (N.I.) At Valve Bolt (N.l.) At Bulkhead Lockwasher (N.l.) o Ring (N.!.)

Hose Assy., Bucket Cyl. to Bulkhead Flange Half (N.l.)

Bolt (N.l.) At Cylinder Bolt (N.l.) At Bulkhead Lockwasher (N~l.) o Ring (N.!.)

Hose Assy., Valve to Bulkhead Flange Half (N.l.)

Bolt (N.I.) At Valve Bolt (N.I.) At Bulkhead Lockwasher (N.l.) o Ring (N.!.)

Hose Assy., Valve to Tank Flange Half (N.I.) Bolt (N.l.) At Valve Bolt (N.I.) At Return Manifold Lockwasher (N.l.) o Ring Nipple Pi pe Tee Va 1ve, Check Valve, Relief (5 PSI) Bushing, Reducing Nipple, Pipe Clamp Hose, Vent Line Clip Plug Pump, Steer (See Page 122-123) Cylinder, Hoist (See Page 94-95) Cylinder, Bucket (See Page 96-97) Transmission (See Page 144-148)

Qty.

4 8 2 1 4 4 4 8 2 1 4 4 4 8 2 1 4 4 4 8 2 1 4 4 4 8 2 1 1 1 1 1 1 1 1 1 1

-

December, 1984 0195A-5649A

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TROIAN MAIN PUMP

Item

A 1 2 3 3A 4 5 6 7 8 9 10

11 12 13 14 15 16 17 17A 18 18A 19 20 20A 20B 21 21A 22 23 24 25 25A 25B 26 27 *28 29 30 *30A *31 *32 33 34 *35 36 37 *38 *39 40

Trojan Part No.

4601855 6800340 4600762 4600759 6800338 6903222 6800367 6800368 6800353 4602401 6801230 6800462 N.S.S. 6800339 4602326 4602331 6800562 6801417 6800522 6800533 6801188 6801189 6800604 6800605 4602332 6800606 6801188 6801189 4602327 6801189 6801188 68011"82 6800347 2031373 6801582 6800536 6800530 6801491 6801191 6801254 6801492 6801192 6800531 6800532 6801189 6800534 6801193 6801189 6801583 6801581

De cembe r, 1984 0195A-5650A

Faun Part No.

4194191 4198551 4198562 4198565 4198565 4198561 4194190 4198568 4198247

4190298

Description

Pump, Tandem Gear Snap Ring Seal Flange (Include 2 of Item 11) Ball, Bottom o Ring Back-Up Ring Retainer, Ring Plate, Pressure Gear, Front Drive Gear, Idler o Ring Bushing (Order Item 13) Dowe 1 Body, Front (Includes 2 of Item 11) o Ring Snap Ring Coupling Plug o Ring Plug o Ring Piston Seat Retainer (N.!.) o Ring Plug o Ring (N.!.)

Body Center (Include 2 of Item 46) o Ring Plug Stud Washer Nut Nut Locknut o Ring Set Screw Plug o Ring Back-Up Ring o Ring Spring Cone o Ring Seat Spring o Ring Back-Up ring Spool, Valve

Qty.

1 1 1 1 1 1 2 2 2 1 1 2

-

6 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

a

8 8 1 1 2 1 2 1 1 1 1 1 1 1 1 1 1 1 85

TRDlAN MAIN PUMP Item

Trojan Part No.

41 42 42A 43 44 ,45 45A 46 47 48 49 49A 49B 50 5i 52 53 54 55 56 57 58 59

6801580 4602330 6800365 6800709 4602402 6800335 6800336 N.S.S. 6801185 4600761 6801447 6800360 6801446 6800332 6800403 6800342 6800333 6800338 6800837 6800839 6800839 6800838 6801187

Faun Part No.

4198564 4194188 4194189

4198570 4198571 4198572 4194186

Qty.

Description Body, Rear (Incl 2 of Item 46) Isolation Plate, Front Top Isolation Plate, Front Bottom Gear, Idler Gear, Drive Isolation Plate, Rear Top Isolation Plate, Rear Bottom Bushing (Order Item 22 or 41) o Ring Ball Stud Washer Nut p'ressure Pl ate, Rear o Ring, Rear Back-Up Ring, Rear Retainer, Rear Ball Plug, Discharge Side Only (N.I.) Retainer, Suction Side Only (N.I.) Retainer, Suction Side Only (N.I.) Spring, Suction Side Only (N.I.) Ball, Suction Side Only (N.I.) *Item Included In Shaft

Se~l

1 1 1 1 1 1 1

-

1 1 8 8 8 2 2 2 2 1 1 1 1 1 1

Kit PIN 4602333

,

86

December, 1984 0195A-5650A

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TRDlAN MAIN CONTROL VALVE (2 SPOOL) /tern

+A 1 2 3 4 5 6 7 8 9 10 11 12 13

14 15 16 17 18 19 20 20A 20B 20C 200 20E 20F 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43

Trojan Part No.

4602852 N.S.S. 6752918 2035394 6752915 6752916 6752919 6752914 2033306 6750035 6750057 2035394 6752917 6750050 6750406 2033517 6750406 6750907 2056294 2031390 4602866 4603472 6750406 6750907 2033517 4603480 6700679 6753227 N/A 6753225 6753230 6753225 6750680 N/A 6752480 6752478 6753242 6700679 6700679 6753242 N.S.S. 6752891 N.S.S. N.S.S. N.S.S. N.S.S. N.S.S. 6752893 6752804 6752892

Faun Part No.

4197104 4190602 4197101 4197102 4197105 4197100 4198578 4193994 4193999 4190602 4197103 4197010 4194021 4197823 4194021 4197039 4198899 4190303 4194021 4197039 4197823 4198924 4198941 4198939 4198944 4198939 4198928 4197079 4197077 4198953 4198924 4198924 . 4198953

December, 1984 0195A-5651A

4197084

4197086 4198935 4197085

Description

Valve, Control - Main (Supersedes 4600272) Housing (Order Item A) Cap O'Ring Seat, Check Check Spring Seat O'Ring Poppet Spring O'Ring Cap Screw, Adjustment Washer Nut Washer Nut, Acorn Capscrew Washer, Lock Cover, Remote (supersedes 6753234) Cover, Spring Washer Nut, Acorn Nut Screw o Ring Cap Not Applicable Retainer, Spring Spring Retai ner O'Ring Not Applicable Spring Check Plate, Retainer O'Ring O'Ring P1ate, Re t a i ne r Spool, Bucket (Order Item A) Check Assy. (Incl. Items 36-40) O'Ring (Order Item 35) Ring, Seal (Order Item 35) Poppet (Order Item 35) Spring (Order Item 35) Cap (Order Item 35) Spring O'Ring Cap

Qty.

1

-

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 4 4 1 1 2 J

1 1 1 1

-

1 1 1 1

-

1 1 1 1 1 1 1 1

-

1 1 1

89

TRDlAN MAIN CONTROL VALVE (2 SPOOL) Item

44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77

78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 90

Trojan Part No.

Faun Part No.

6750396 6750400 6750680 6753226 6750395 6753229 6750395 6753228 2031393 6753320 6753235 2031390 2056294 2056294 2031390 6753236 6753239 6753227 2035400 6753225 6753230 6753225 6750400 6750396 6753242 6700679 6700679 6753242 6753240 N.S.S. 2035400 6753232 6750395 6753229 6750395 6753228 2031393 6753318 6753237 2056294 2031390 6750999 2072631 6753062 2041333 6753444 6752905 6752907 6752909 2039190

4197018 4197020 4198928 4198940 4195313 4198943 4195313 4198942 4190306 4198972 4198947 4190303 4198899 4198899 4190303 4198948 4198951 4198941 4190603 4198939 4198944 4198939 4197020 4197018 4199226 4198924 4198924 4198953 4198952 4190603 4198945 4195313 4198943 4195313 4198942 4190306 4198970 4198949 4198899 4190303 4194100 4194227 4197116 4190857 4198978 4197094 4197095 4197097 4190695

Qty.

Description

Check Spring OIRing Cap Retainer, Spring Spring Retai ner, Spring Retainer Washer, Lock Bolt (40-60 Ft. Lbs.) Cap Washer, Lock Capscrew Capscrew Washer, Lock Cap Spring, Pack Assy.

Cap OIRing Retainer, Spring Spring Retainer, Spring Spring Check Plate, Retainer OIRing OIRing Plate, Retainer Spacer Spool, Hoist (Order Item A) OIRing Cap Retainer, Spring Spring Retainer, Spring Retainer Washer, Lock Bo It (40- 60 Ft. Lbs.) Cover Capscrew Washe r, Lock OIRing OIRing Valve, Overload Relief (Incl. Items 85, 86 &88-105) OIRing Ring, Back-Up Seat, Check Check Ring, Back-Up OIRing

1 1 1 1 1 1 1

1 1 1 1 4 4 4 4 1 1 1 1 1 1 1 1 1 1 1 1 1 1

-

1 1 1 1 1 1 1 1 1 4 4 1 1 1 1 1 1 1 1 1

December, 1984 0195A-5651A

TROIAN MAIN CONTROL VALVE (2 SPOOL) Trojan Part No.

Faun Part No.

94 95 96 97 98 99 100 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 125 126 127 128 129 130 131 132 133 134 135 136 137

6752893 6750347 6752904 6750035 6750057 2035400 6752908 6751247 6750406 2033517 6750406 6750907 2072631 6750999 6956100 2041333 6753444 6752905 6752907 6752909 2039190 6752893 6750347 6752904 6750035 6750b57 2035400 6752908 6751247 6750406 2033517 6750406 6750907 2072631 6750999 N.S.S. 6752898 6752899 6752901 2033304 6752900 2072631 6750999 6753126

4197086 4197011 4197093 4193994 4193999 4190603 4197026 4197042 4194021 4197823 4194021 4197039 4194227 4194100

138 138 139 139 140

2072633 4191333 2072634 4191334 6753238 4198950 6750363 4197012 2031393 4190306

Item

4190857 4198978 4197094 4197095 4197097 4190303 4197086 4197011 4197093 4193994 4193999 4190603 4197096 4197042 4194021 4197823 4194021 4197039 4194227 4194100 4197089 4197090 4197092 4190434 4197091 4194227 4194100 4197118

December, 1984

Description

Spring OIRing Seat, Pi lot Poppet Spring OIRing Cap Screw, Adjusting Washer Nut, Jam Washer Nut, Acorn OIRing OIRing Valve, Overload Relief(Inc1. I terns 106, 107 & 109- 126) OIRing Ring, Back-Up Seat, Check Check Ring, Back-Up OIRing Spring OIRing Seat, Pi lot .

Poppet Spring OIRing Cap Screw, Adjusting Washer Nut, Jam Washer Nut, Acorn OIRing OIRing Housing (Order Item 137) Seat, Check Check Spring OIRing Cap OIRing OIRing Valve Assy., Anticavitation (Incl. Items 127, 128 & 130-136) OIRing OIRing, Plain Cover to Housing (N.!.)

Cover Cover, Plain (N.!.)

Washer, Lock

Qty.

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

-

2 2 2 2 2 1 1

2 1 1 1 1 8 91

TROIAN MAIN CONTROL VALVE (2 SPOOL) Item

Trojan Part No.

Faun Part No.

141 6750379 4197015 142 2031956 4190370 143 67:>2660 4194156 144 6753062 4197116 145 2072631 146 6750999

92

4194227 4194100

Qty.

Description

Capscrew OIRing Plug Valve, Overload Relief (Inc 1. Items 145, 146 &88 Thru 105) "0" Ring "0" Ring

December, 1984 0195A-5651A

8 1 1 1 1 1

TROIAN

94

December 1984

TROIAN Hoist Cylinder Assembly (Two Cylinders Used Per Machine; Quantity Shown Is For One) Item

A

B

C D 1

2 3 4 5

6 7 8 9 10

11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26

Trojan Part No.

Faun Part No.

4602487 4602492 4602494 4602493 N.S.S. 4174429 4174428 0042439 4174571 4149398 0040279 0042416 0042237 0040411 0040412 4174570 2036820 2030883 0042438 0040410 0040409 N.S.S. 2099315 2093988 0040408 2030225 2099313 2094026 2030225 0040408

December, 1984 0195A-5652A

4198308 0027584

4195911 4195837 4197650 4195909 4195838 4197650

Description

Cylinder Assembly, Hoist (Incl. Items 1 through 25) Service Kit, Cylinder Packing (Incl. Items 4, 6 thru .

11 & 15 thru 17) Service Kit, Body & Bearing (Incl. Items 1 & 23-25) Service Kit, Rod & Bearing (Incl. Items 18-20 & 22) Body (Order Item C) Lock Nut, Piston Bearing Set, Piston Piston 110 11 Ring Bearing, Rear Rod Bearing, Rod Seal, Rod 110 11 Ring Ring, Back-Up Box, Stuffing Washer Bolt U-Packing Ring, Back-Up Wiper, Rod Rod (Order Item D) Bearing, Spherical Ring, Retaining Sea 1, Face Fitting, Grease Bearing, Spherical Ring, Retaining Fitting, Grease Sea 1, Face

Qty.

1 1 1 1 1 1 4 1 1 1 1

20 20 1 1 1 1 2 2 1 1 1 1 2

95

TROJAN

%

December 1984

TROJAN Bucket Cylinder Assembly Used Per Machine; Quantity Shown Is For One) (Two Cyl i nders Item

Trojan Part No.

A B

4602488 4602495

C

4602497 4602496 N.S.S. 4155988 4174502 0040151 0042433 4174393 4149249 0040283 0042345 4149149 4149350 4149014 4174392 2036820 2030880 0042432 0040398 0040302 N.S.S. 2099157 2088224 0040399 2030225 2099157 2088224 0040408 2030225

D 1 2 3 4 5 6 7 8 9 10 11

12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27

Faun Part No.

4198308 0027582

4195898 4195778 4197650 4195898 4195778 4197650

Description

Cylinder Assembly, Bucket (Incl. Items 1 through 27) Service Kit, Cyli'nder Packing (Incl. Items 4, 5, 7 through 12 & 16 through 18) Service Kit, Body & Brg (Incl. Items 1, 24, 25 & 27) Service Kit, Rod & Brg (Incl. Items 19-21 & 23) Body Assy. (Order Item C) Lock Nut, Piston Bearing, Rear Piston Bearing Set, Piston Piston "0" Ring, Rod Bearing, Rear Rod Bearing Set, Rod Sea 1 Set, Rod "0" Ring Ring, Back-Up Box, Stuffing Washer Capscrew U-Pack i ng Ring, Back-Up Wiper, Rod Rod (Order Item D) Bearing, Spherical Ring, Retaining Sea 1, Face Fitting, Grease Bearing, Spherical Ring, Retaining Seal, Face Fitting, Grease

Qty.

1 1 1 1

-1 1 1 1 1 1 1 1

1 1 1 1 14 14 1 1 1

-

1 1 2 1 1

~

2

.

December, 1984 0195A-5653A

97

TRDlAN

~2 1

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.

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98

11 - \ 10 12 ~.

December 1984

TRDlAN VALVE CONTROLS

Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14

Trojan Part No.

Faun Part No.

REF REF 4602883 4602882 2116568 4198912 2116767 4198920 2068505 REF 2036099 4195562 2078673 4195738 6950888 4197500 2031863 4195504 2116562 4198908 2093555 4198903

Description Consol, Valve (See Page 22- 23) Bolt (See Page 22-23) Push Button Assy Handle Lever Nut Grommet Servo Valve (See Page 100- 101) Screw Block, Terminal Lockwasher Nut Wire Term ina 1, Ri ng NOTE:

Qty.

-

-

2 2 2 2 1

-

2 1 2 2 4 4

For Servo Hydraulics See Page 78- 82

.

Oecembe r, 1984 0195A-5654A

99

TROIAN

N N

100

.-..

December 1984

TROIAN SERVO VALVE ASSEMBLY (2-SPOOL) Item

A 1 2 3 4 5 6 7 8 9 10 11 12 13

14 15 16 17 18 19 20 21 22

Trojan Part No.

Faun Part No.

2116614 N.S.S. 6753265 6752307 N.S.S. REF. 2039493 6750032 6753259 6752311 2056486 2056485 6753262 6753261 6753263 6753443 2031390 2031452 N.S.S. N.S.S. REF. 6753433 6753424

4198440 4198966 4198932 4194944 4198925 4198962 4198901 4198900 4198964 4198963 4198965 4198977 4190303 4190313

4198974 4198973

December, 1984 0195A-5655A

Description

Servo Valve Housing (Order I~em A) Flange, Mounting Plate, Retaining Spool (Order Item A) Retainer (See Page 102 - 103) O'Ring Sea 1 Reta i ner Pin Bolt Bolt Block, Lever Block, Pivot Block, Lever Pin Washer, Lock Bolt Screw Plate, Ider.~ification (N.S.S.) Receptacle (See Page 102 - 103) Detent Assy. (See Page 102 - 103) Detent Assy. (See Page 102 - 103)

Qty.

1

-

1 1

-

4 2 2 1 2 1 1 1 1 1 1 1

-

-1 1

101

TRDlAN

21 6

102

X 5

1

2

I \3

4

6148

December 1984

TRDlAN DETENT ASSEMBLIES, SERVO VALVE

Item A B 1 2 3 4 5 6 7 7 8 9 10 11

12 13 14 15 16 17 18 19 20 21 22 23 24 25 26

Trojan Part No.

Faun Part No.

6753433 4198974 6753424 4198973 6753246 4198954 6753314 4198968 2031390 4190303 2031450 4190350 2031390 4198968 2031464 4198759 6753434 4198976 6753432 4198975 6753258 4198961 6753317 4198969 6753254 4198959 6753252 4198958 6753314 4198968 6753251 4198957 6752301 4198931 6752297 4198930 6753247 4198955 6750316 4198926 6753248 4198956 N.S.S. 6753255 4198960 6751243 4198929 6750526 4198927 6753217 . 4198937 6753218 4198938 6753034 4198936 6752758

Description

Qty.

Detent Assy, Bucket (Incl. Items 1-25) Detent Assy, Hoist (Incl. Item 1-25) Cover Adapter Washer, Lock Bolt Washer, Lock Bolt Cap, Bucket Spool Cap, Hoist Spool Spring Spacer Retainer, Ball Armature Spacer Coil Spring Retainer, Spring Cap, Detent Washer Retainer Spool Retainer, Ball Ball O'Ring Receptacle Connector (N. 1.)

Screw, Receptacle To Valve (N.!.)

P1ug & Cab 1e ( N• 1. )

1 1 1 1 2 2 2 2 1 1 1 1 1 1 1 1 1 2 1 1 1

-

1 4 1 1 4 4 2

.

-

De cembe r, 1984 0195A-5659A

103

TRDlAN

104

December 1984

TROJAN SERVO HYDRAULIC SYSTEM (3 SPOOL) Item

Trojan Part No.

Faun Part No.

1 2116618 4198913 2 2031479 4190319 3 2031617 4190347 4 - 2040073 4198897 5 2116747 4198918 6 2116767 4198920 7 2116568 4198912 8 2116632 4198914 9 REF 10 2041342 4194943 2031914 4198599 11 12 4602870 2116742 4198455 13 14 2041342 4194943 15 2031925 4198598 16 2041342 4194943 17 2031914 4198599 18 2116742 4198455 19 2041342 4194943 20 2031~25 4198598 2041342 4194943 21 22 2031914 4198599 23 4602870 24 2116742 4198455 25 2041342 4194943 26 2031925 4198598 27 2041342 4194943 28 2031925 4198598 29 2116741 4198456 30 2041342 4194943 2031914 4198599 31 32 2041342 4194943 33 2031914 4198599 34 2116593 4198452 35 2041342 4194943 36 2031914 4198599 37 2041342 4194943 38 2031925 4198598 39 2116741 4198456 40 2041342 4194943 2031914 4198599 41 42 2041342 4194943 43 2031925 4198598 2116595 4198453 44 45 2041342 4194943 46 2031925 4198598 47 2116595 4198453 48 2116566 4198911 49 2056469 4198764 50 2049228 4198898 December, 1984 0195A-5660A

Description

Va 1ve, Servo Bolt Washer, Lock Nut Block Nut, Jam Lever Knob Lever Assy (See Page 98-99) o Ring Adapter Str. (Incl. Item 10) Elbow, 90° Swivel (Was PIN 2038407) Hose Assy. o Ring Elbow, 90° (Incl. Item 14) o Ring Adapter, Str. (Incl. Item 16) Hose Assy. o Ring Elbow, 90° (I~cl. Item 19) o Ring Adapter, Str. (Incl. Item 21) Elbow, 90° (Was PIN 2038407) Hose o Ring Adapter, 90° (Incl. Item 25) o Ring Adapte r, 90° (Incl. Item 27) Hose Assy. o Ring Adapter, Str. (Incl. Item 30) o Ring Adapter, Str. (Incl. Item 32) Hose Assy. o Ring Adapter, Str. (Incl. Item 35) o Ring Adapter, 90° (Incl. Item 37) Hose Assy.

• o Ring Adapter, Str. (Incl. Item 40) o Ring Elbow, 90° (Incl. Item 42) Hose Assy. o Ring Elbow, 90° (Incl. Item 45) Hose Assy.

Hanger Assy.

Bolt Washer

Qty.

-

4 4 4 1 1 1 1

-

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 4 2 2

105

TRDlAN SERVO HYDRAULIC SYSTEM (3 SPOOL) /tern

51 52

Trojan Part No.

Faun Part No.

2116564 4198910 REF

Description

Clamp Assy.

Val ve, Ma in (See Page 88-92)

Qty.

4

-

•

106

December, 1984 0195A-5660A

TRDlAN

108

December 1984

TROIAN SERVO VALVE ASSY. 3 SPOOL Item A 1 2 3 4 5 5A 6 7 8 9 10 11

12 13 14 15 16 17 18 19 20 21 22 23 24 25 26

Trojan Part No.

Faun Part No.

2116618 N.S.S. 6753260 6753257 N.S.S. 6752306 REF 2039493 6750032 6753259 6752311 2056486 2056485 6753262 6753261 6753263 6753323 2031390 2031461 6750316 6752301 REF REF REF 6753264 2031452 6752297 6752298

4198913

4194944 4198925 4198962 4198933 4198901 4198900 4198962 4198963 4198965 4190303 4199060 4198926 4198931

4190313 4198930

December, 1984 0195A-5661A

Description Valve, Servo Hou sing - Orde r I.tem A Flange, Mounting Plate, Retainer Spool - Order Item A Retainer Retainer - Detent (See Page 102-103) o Ring Seal Retai ner Pin, Roll Bolt Bolt Block, Lever Block, Pivot Block, Lever Pin Washer, Lock Bolt Washer Spring Receptacle (See Page 102-103) Detent Assy. (See Page 102-103) Detent Assy. (See Page 102-103) P1ate, Le ve r Bolt Retainer, Spring Cap

aty.

1

-

1 1

1 -

6 3 3 2 2 2 1 2 1 1 4 2 1 1

-

1 2 2 1

109

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t

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b61 I

66

27 65

4'1

15 16

~ ~ ~'i._/" ~ ~ ~ f ~_ ~ ~ & ~/_ ~OO ~ ~ <Y" / _ r#~~ ~/~~ ~ 28 84

/

I)"" 11

II

.J

-I

f V/~/r @?~t ': ),~ C'M~~f 11~ ~'" ~~ fJ,: ~ ~f I' ~ ~ ~ ~I ~O ~~, I ~ ~ I ~~

~~~, /1 c;- ~~t k l,JKl .~:~'.~ ' ~f\.~~\ .

•

.

21

41

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W

56

4i

115

/

la~®~ ~VC)~ ~~' ,~~ "4~ 41

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54

I*'"

, 121

..

11&

122

112

108

I

6298

TROIAN MAIN CONTROL VALVE (3 Spool - Optional) Item

A

Trojan

Faun

Part No.

Part No.

Description

Valve Assy., Main (Supersedes 4600273)

4602853

NOTE: 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 20 20A 20B 20C 200 20E 20F 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35

N.S.S. 6752918 2035394 6752915 6752916 6752919 6752914 2033306 6750035 6750057 2035394 6752917 6750050 6750406 2033517 6750406 6750907 2056294 2031390 6753234 4602866 4603472 6750406 6750907 2033517 4603480 6700679 6753227 6753319 6753225 6753630 6753225 6750680 2035400 N/A 6752480 6750400 6752478 6750396 6753242 6700679 6700679 6753242 N.S.S. 6752891

Qty.

4197104 4190602 4197101 4197102 4197105 4197100 4198578 4193994 4193999 4190602 4197103 4197010 4194021 4197823 4194021 4197039 4198899 4190303 4198946

December, 1984 01 95A-5662A

4194021 4197039 4197823 4198924 4198941 4198971 4196939 4198944 4198939 4198928 4190603 4197079 4197020 4197077 4197018 4198953 4198924 4198924 4198953 4197084

Aux. spool Not Illustrated - Similar to Bucket Spool

Housing (Order Item A) Cap o Ring Seat, Check Check Spring Seat o Ring Poppet Spring o Ring Cap Screw, Adjusting Washer Nut Washer Nut, Acorn Capscrew, Bucket &Aux. Spool Lockwasher Cover, Spring - Aux. Spool Cover Assy., Spring - Bucket Spool Cap - Bucket Spool Only Washer - Bucket Spool Only Nut, Acorn - Bucket Spool Only Nut, Jam - Bucket Spool Only Screw Adj., Bucket Spool Only o Ring - Bucket Spool Only Cap, Bucket & Aux. Spool Spacer, Aux. Spool Only Retainer, Spring - Bucket & Aux. Spools Spring, Bucket &Aux. Spools Retainer, Bucket & Aux. Spool o Ring, Bucket Spool Only o ring, Aux. Spool Only Not Applicable Spring, Bucket Spool Only Spring, Aux. Spool Only Check - Bucket Spool Only Check - Aux. Spool Only Plate, Retainer, Bucket & Aux. Spool o Ring, Bucket &Aux. Spool o Ring, Bucket &Aux. Spool Plate, Retainer, Bucket & Aux. Spool Spool, Bucket or Aux. (Order Item A) Check Assy. (Incl. Items 36-40) Bucket Spool Only

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 8

8 1 1 1 2 1 1 1 1 2 1 2 2 2 1 1 1 1 1 1 1

2 2 2

111

TRDlAN MAIN CONTROL VALVE (3 Spool - Optional) Item

36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72

73 74 75 76 77

78 79 80 81 82 83 84 112

Trojan Part No.

N.S.S. N.S.S. N.S.S. N.S.S. N.S.S. 6752893 6752804 6752892 6750396 6750400 6750680 2035400 6753226 6750395 6753229 6750395 6753228 2031393 6753320 6753235 2031390 2056294 2056294 2031390 6753236 6753239 6753227 2035400 6753225 6753230 6753225 6750400 6750396 6753242 6700679 6700679 6753242 6753240 N.S.S. 2035400 6753232 6750395 6753229 6750395 6753228 2031393 6753318 6753237 2056294 2031390

Faun Part No.

4197086 4198935 4197085 4197018 4197020 4198928 4190603 4198940 4195313 4198943 4195313 4198942 4190306 4198972 4198947 4190303 4198899 4198899 4190303 4198948 4198951 4198941 4190603 4198939 4198944 4198939 4197020 4190718 4199226 4198924 4198924 4198953 4198952 4190603 4198945 4195313 4198943 4195313 4198942 4190306 4198970 4198949 4198899 4190303

Description

o Ring (Order Item 35) Ring, Seal (Order Item 35) Poppet (Order Item 35) Spring (Order Item 35) Cap (Order Item 35) Spring, Bucket Spool Only o Ring, Bucket Spool Only Cap, Bucket Spool Only Check, Bucket & Aux. Spool Spring, Bucket & Aux. Spool o Ring, '\~ucket Spool o Ring, Aux. Spool Only Cap, Bucket & Aux. Spool Retainer, Spring - Bucket & Aux. Spool Spring, Bucket & Aux. Spool Retainer, Spring - Bucket & Aux. Spool Retainer, Bucket & Aux. Spool Lockwasher, Bucket & Aux. Spool Bolt (40-60 ft/lbs) Bucket & Aux. Spool Cap, Bucket & Aux. Spool Lockwasher - Bucket & Aux. Spool Capscrew - Bucket & Aux. Spool Capscrew, Hoist Spool Lockwasher Cap, Hoist Spool Spring Pack Assy., Hoist Spool Cap o Ring Retainer, Spring Spring Retai ner, Spring Spring Check Plate, Retainer o Ring o Ring Plate, Retainer Spacer Spool, Hoist (Order Item A) o Ring Cap Retai ner, Spring Spring Retainer, Spring Retainer Washer, Lock Bolt (40-60 ft/lbs) Cover Capscrew Washer, Lock

Qty.

-

1 1 1 2 2 1 1 2 2 2 2 2 2 2 2 8 8 4 4 1 1 1 1 1 1 1 1 1 1 1 1 1 1

-

1 1 1 1 1 1 1 1 1 4 4

December, 1984 0195A-5662A

TROIAN MAIN CONTROL VALVE (3 Spool - Optional) Item

85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 125 126 127 128 129 130 131 132 133 134

Trojan Part No.

Faun Part No.

6750999 2072631 6753062 2041333 6753444 6752905 6752907 6752909 2039190 6752893 6750347 6752904 6750035 6750057 2035400 6752908 6751247 6750406 2033517 6750406 6750907 2072631 6750999 6956100 2041333 6753444 6752905 6752907 6752909 2039190 6752893 6750347 6752904 6750035 6750057 2035400 6752908 6751247 6750406 2033517 6750406 6750907 2072631 6750999 N.S.S. 6752898 6752899 6752901 2033304 6752900

4194100 4194227 4197116 4190857 4198978 4197094 4197095 4197097 4190695 4197086 4197011 4197093 4193994 4193999 4190603 4197026 4197042 4194021 4197823 4194021 4197039 4194227 4194100 4190857 4198978 4197094 4197095 4197097 4190303 4197086 4197011 4197093 4193994 4193999 4190603 4197096 4197042 4194021 4197823 4194021 4197039 4194227 4194100 4197089 4197090 4197092 4190434 4197091

December, 1984 0195A- 5662A -

Qty.

Description

o Ring o Ring Valve, o Ring

Overload Relief (Incl. Item 85, 86 & 88-105)

Ring, Back-Up Seat, Check Check Ring, Back-Up o Ring spring o Ring Seat, Pi lot Poppet Spring o Ring Cap Screw, Adjusting Washer Nut, Jam

1

Wasr~r

Nut, Acorn

o Ring o Ring Valve, o Ring

Overload Relief (I nc 1. Items 106, 107 & 109-126

Ring, Back-Up Seat, Check Check Ring, Back-Up o Ring Spring o Ring Seat, Pi lot Poppet Spring o Ring Cap Screw, Adjusting Washer Nut, Jam Washer Nut, Acorn o Ring o Ring Housing (Order Item 137) Seat, Check Check Spring o R.i ng Cap

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

1 1 1 1 1 1 1 1 1 1 1 1

,

2 2 2 2 2

113

TRDlAN MAIN CONTROL VALVE (3 Spool - Optional) Item

Trojan Part No.

Faun Part No.

135 136 137 138 138 139 139 140 141 142 143 144 145 146

2072631 4194227 6750999 4194100 6753126 4197118 2072633 4191333 2072634 4191334 6753238 4198950 6750363 4197012 2031393 4190306 6750379 4197015 2031956 4190370 6752660 4194156 6753062 4197116 2072631 4194227 6750999 4194100

Qty.

Description

o Ring o Ring Valve, Anti Cavitation o Ring o Ring, Plain Cover to

(Incl. Items 127,128 & 130-136)

Hsy. (N.!.)

Cover Co ve r , P1a i n Lockwasher Capscrew o Ring Plug Valve, Overload Relief (Incl. Item 145,146 &88-105) o Ring o Ring

1 1 2 1 1 1 1 8 8 1 1

1 1 1

.

114

December, 1984 0195A- 5662A

TROIAN

0

0

o

0 '------..

~~ o O---J

6294

RELIEF VALVE Item A 1 2 3 4 5 6 7 8 9 10 11

12 13 14 15 16

Trojan Part No.

Faun Part No.

2114123 4602888 6750035 4602885 4602889 4602890 4602886 6751247 2033517 2039492 2039493 6750406 6750907 4602891 4602887 6750991 2039190

4198905 4193994 4602885 4602889 4602890 4197042 4197823 7395118 4194944 4194021 4197039

Oe cembe r , 1984 0195A-5663A

4194099 4190695

Description Val ve, Re 1i e f ( Inc 1. Items 1-16) Housing Poppet Seat Seat Check Cap Screw, Adj. Nut, Jam o Ring o Ring Washer Nut, Acorn Spring . Spri ng o Ring o Ring

Oty. 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 2

115

TROJAN ___ 3

........--10

4

116

December 1984

TROIAN ACCESSORY HYDRAULIC PIPING

Item

Trojan Part No.

REF 2117775 2117773 2072632 2033616 2031500 2031392 2031508 2031618 2117774 2107828 11 12 2107829 13 2068076 2031704 14 2031523 2031477 15 2031393 16 2046318 16A 2116057 17 2031964

1 2 3 4 5 6 7 8 9 10

Faun Part No.

4195139 4190325 4190305 4198024 4190348 4196561 4196562 4195701 4199062 4190331 4190318 4190306 4195623 4190375

December, 1984 0195A-5664A

Description

Main Control Valve - 3-Spoo1 (See Page 88-92) Hose, Valve to RH Bulkhead Hose, Valve to LH'Bu1khead o Ring Half, Split Flange Bolt Lockwasher Bolt Nut Hose - Lift Arm Pipes . Pipe Assy., RH Pipe Assy., LH Clamp, Mount Block, upper Clamp, Mount Block lower Bo1t- upper clamp Bolt -lower clamp Lockwasher Adapter (Inc l. Item 17) Cap (N. 1. ) o Ring

Qty.

-

1 1 8 16 16 24 8 8 2 1 1 2 2 4 4 8 2 2 2

117

11-----IL--,I

I-----li

())

L

I

------~: I

~ --- ~Ih -1C

-I

L

I

I

~

I

;4

26

/27

251

1~lb~

L1C

21

57

o ro ~

:3

0-

,ro

I.D

())

+>0

56

TRDlAN STEER HYDRAULIC SYSTEM Item

1 2 3 4 5 6 7 8 8A 8B 9 10 11

12 13 14 14A 14B 14C 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 35A 35B 36 37 38 39 39A 39B 40 41

Trojan Part No.

4600163 2031914 2302858 2112315 2087411 4600693 2072633 2113070 2033317 2031521 2072632 2031916 2031927 4600745 4600746 2111157 2033316 2031500 2031392 2115871 2115238 REF 4600278 2101406 2075587 2315339 2031990 2053273 2118100 2069947 2114728 4600744 4600170 2031925 2084630 4600747 2040732 4600748 2113312 REF 2031482 2031391 2112330 4600087 2031923 2115167 2070814 2031477 2072631 2112314

December, 1984 01 95A-5688A

Faun Part No.

Description

4198599 4196778 4198042 4198507 4191333 4199068 4190329 4195139 4198895 4190336 4198056 4190439 4190325 4190305 4199163 4198062 4196017 4191364 4198896 4198036 4198037 4198598 4195604 REF. 4198045 0027585 4190304 4198049 4198605 4198057 4195711 4190318 4149227 4198052

o

Hose Assy.

Adapter Elbow, 90° Hose Assy.

Adapter, Str. Hose Assy. o Ring Elbow, 90° Flange, Half Bolt 0 Ri ng Adapter, Str. Elbow, 90° Hose Assy.

Hose Assy.

Manifold °Fl ange Half (N.!.)

Bolt (N. r. ) Lockwasher (N.I.) Reducer Tee Valve, Steer (See Page 124-127) Elbow, 90° Union, Bulkhead Cap Adapter, Str. Adapter, Str. Bushing, Reducer Val ve, Re 1i e f Elbow, 90° Hose Assy.

Hose Assy.

Adapter, Str. Elbow, 90° Hose Assy.

Hose Assy.

Adapter, Str. Hose Assy.

Hose Assy.

Valve, Neutralizer (See Page 121) Bolt, Valve to Frame (N.r.)

Lockwasher (N.I.) Tee Hose Assy.

Elbow, 90° Elbow, 45° Flange Half (N.r.)

Bolt (N. r.) o Ring Hose Assv

Qty.

1 4 2 1 1 1 1 1 2 4 2 2 2 2 2 1 2 4 4 4 2

-

1 1 1 2 1 1 1 2 1 1 1 1 1 1 5 1 1 2 6 6 1 1 1 2 4 8 2 1

119

TROIAN STEER HYDRAULIC SYSTEM

Item

Trojan Part No.

Faun Part·No.

42 43 43A 43B 44 45 46 46A 46B 47 48 49 50 51 52 52A 52B 52C 520 53 53A 53B 53C 530 53E 54 54A 54B 54C 55 56 57 58

2031919 2108029 2033319 2031522 2072635 2069891 4600706 2033319 2031522 2071175 4600749 2048903 2111130 2111131 REF. 2033268 2118168 2068799 2031619 4601141 2031511 2031392 2031618 2030875 2049227 2109420 2031617 2032960 2031391 REF. REF. 2112982 REF.

4198628 4196576 4190441 4190330 4191335 4195705

120

4190441 4190330

4196724 4196725 4190430 4199206 4198526 4190349 0027554 4190305 4190348 4199058 4190347 4195527 4190304

Description

Adapter, Str. Manifold, 90° Fl ange Half Bolt o Ring Cl amp Manifold Fl ange Half Bolt Hose Assy.

Hose Assy.

Elbow, 45° Elbow, 90° Tube, Suct ion' Pump, Steer & Servo (See Page 122-123) Gasket (N.r.)

Stud (N. r.)

Washer (N. r. ) Nut (N.r.)

Plate Assy., Mount - Steer Valve (N.r.)

Bolt (N.I.) - Valve to Plate Lockwasher (N.I.) Nut (N.r.)

Bolt (N.I.) - Plate to Engine Flatwasher (N.I.) Clamp, L.H. Frame Side Nut Fl atwasher Lockwasher Steering Gear Assy. (See Page 130-131) Cylinder, Steer (See Page 128-129) Cooler, Oil Tank, Hydraulic - Suction Port

Qty.

1 1 2 4 2 4 1 2 4 1 1 1 1 2

-

1 4 4 4 1 3 3 3 2 2 2 6 6 6

-

1

-

December, 1984 0195A-5688A

TROIAN

10

NEUTRALIZER VALVE Per Machine; Qty. Shown is For ·One) Valves (Two Item

A 1 2 3 4 5 6 7 8 9 10 11

12 13 14 15 16 17

Trojan Part No.

Faun Part No.

2112684 6753268 6753269 6753360 6753270 REF. REF. 6753272 6753273 2039801 REF. 6753274 6753275 6753363 2031390 2032959 N.S.S. 6753364

4198050 4198617 4198619 4198620 4198622 4198623 4198469 4198624 4198625 4198626 4190303 4190419

December, 1984 0195A-5689A

4198627

Description

Valve Assy., Neutral i zer Boot Plug Seal Spring For Shipping Only For Shipping Only Ball Plug Seal For Shipping Only Spring Body (Incl. Items 13-17) Bolt Washer, Lock Washer, Flat Spoo 1 (Order Item A) Seal

Qty.

T

1 1 1 1

-

1 1 1

-

1 1 1 1 1

-

1

121

TRDlAN

122

December 1984

TROIAN STEER &SERVO PUMP

Item

A B C 1 2 3 *4 5 6 7 8 9 *10 *11 *12 *13 *14 *15 16 17 18 19 *20 21 22 23 24 *25 26 27 28 29 *30 31 *32 33 34 35

Trojan Part No.

4601015 4600757 4601600 4600759 4600758 6801413 4600762 N/A 4600761 6800338 NSS NSS 6700201 6800367 6800462 6800368 6800366 6800365 6800353 4602387 4602388 6800339 6800836 6800340 6801417 6801448 6800618 6801419 6801447 6800360 6801446 6801450 6801499 N/A 6951656 6801418 6801449 2031617

December 1984 0195A-5721A

Faun Part No.

4198555

4198551 4198559 4198561 4198562 4198563 4198564 4198565 4194190 4198567 4194191 4198247 4198248 4194201 4198569 4198570 4198571 4198572 4198573 4198979 4194638 4198577 4190347

Description

Pump Assy., Steer & Servo Pump Assy., Steer Seal Kit (Items *) Flange (Incl. 1 of Item 8 & 9) Body (Incl. 1 of Item 8 & 9) Plate, Transition Seal . Spacer Ball Ball Order Item 1 or 2 Order Item 1 or 2 Oring Back-up Ring Oring Retainer Ring Isolation Plate Top Isolation Plate, Bottom Plate, Pressure Shaft Drive Shaft Idler Dowe 1 Oring Snap Ring Coupling, Spline/22A-4198568-6800562-Snap Ring (NI) Adapter Set-screw Spacer ring Stud F1 atwasher Nut Stud Servo Pump Assy.

Key Oring Adapter Oring Nut

Qty.

1 1 1 1 1 1 1

-

1 1

-

1 2 2 2 1 1 2 1 1 4 1 1 1 1 1 1 8 8 8 2 1

-

1 1 1 2

123

TRDlAN

-

....

--

~uu~--------~_=

124

December 1984

TROIAN STEERING VALVE ASSEMBLY

Item

Trojan Part No.

4600225 REF 6753291 6753992 N.S.S. N.S.S. 6753293 2030898 6753294 6753295 6850137 6800753 11 12 N.S.S. 13 N.S.S. 14 N.S.S. 15 N.S.S. 16 N.S.S. 17 6753286 18 6753361 19 2037665 N.A. 20 2037663 21 6753296 22 23 2041342 2114352 24 6753297 25 26 2037638 27 6753298 27A 6753299 27B 6753300 28 6851490 29 6753301 30 6753302 6753272 31 32 6753303 33 6753304 34 6753305 35 6750674 36 6753306 37 2031522 38 6753307 39 6753308 40 2044992

A 1 2 3 4 5 6 7 8 9 10

Faun Part No.

4198646 4198635 4198636 4198637 4198638 4198639 4198640 4197144

4198641 4198273 4198642 4198269 41-98644 4194943 4198645 4198646 4198647 4198648 4198649 4198650 4198651 4198652 4198653 4198622 4198654 4198655 4198656 4194064 4198657 4190330 4198658 4198659 4198249

December ,1984 0195A-5722A

Description Valve Assy., Steering (Incl. items 1-40) Valve Sub-Assembly (See Page 126-127) Screw Plate For Shipping Only - Cover For Shipping Only - Seal Fl ange Bolt Washer Cover Seal Seal For Shipping Only - Plug For Shipping Only - Seal For Shipping Only - Bolt For Shipping Only - Cover For Shipping Only - Seal Plug Seal Bolt Not Applicable Bolt Plug Seal Shim Spring Bolt Plunger and Seat Assy. (Incl. items 27A & 27B) Seat Valve Seal Spring Spring Ball Spring Plug Stop Seal Cover Bolt Washer Flange Seal

Qty. 1 1 1

-

4 8 8 1 8 3

-

4 4 2

-

2 1 14 1 1 4 1 1 1 1 1 1 1 1 1 1 1 1 2 4 2 1

125

TROIAN

--

-N

an

--

C)

cocn_

--

co

CD

December 1984 126

•

TROIAN Steering Valve Sub-Assembly

Item

A 1 2 3 4 5 6 7 7A 8 9 10 11

12 13 14 15 16 17 18 19 20 21 22 23 24

Trojan Part No.

Faun Part No.

6753278 NSS NSS 6753356 6753357 6753358 6753281 6753282 2113035 6700176 6851447 6753359 6753283 2044992 6753284 2041342 6753272 6753285 6753360 6753286 6753361 6753287 6753288 6753362 6753289 6753290

4198439 4198660 4198661 4198662 4198663 4198664 4198665 4198666 4198667 4198668 4198669 4198249 6198670 4194943 4198622 4198671 4198619 4198641 4198273 4198673 4198674 4198672 4198675 4198676

Description

Valve, Sub-Assembly (Incl. Items 1-7 &8-24) (See Note) Spool ( Order Item A) Body (Order Item A) Shim (Use as Required) Shim (Use as Required) Spacer Spring Retainer Shim, Flow Balance (N.I.) Screw Washer, Lock Washer Seat Seal Plug Seal Ball Seat Seal Plug Seal Retainer Plug Shim Valve Seat

Note:

De cembe r , 1984 0195A-5723A

Qty.

1

1 1 1 3 1 1 1 1 1 1 1 1 1 1 1 1 1 1 8 8 1 1 3 1 1

All items shown on this page are included in steering valve assembly PIN 4600225 as . shown on Page 125

127

.r-

.

c-..I

128

December 1984

TROIAN STEER CYLINDER ASSEMBLY (Two Cyl i nders Per Machine; Quantity Shown Is For One) Item A B C 0

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29

Trojan Part No.

Faun Part No.

Description

Qty.

2117146 2117144 2105811 2105812 2314368 2115889 N.S.S. 2099713 2101647 2105794 2105795 2101644 2101646 6700772 2105796 2314368 2115889 N.S.S. 2030225 2313691 2313311 2314061 2116891 2117145 2314295 2116479 6700209 2067500 2116526 2095063 2106233 2031486 2041069

Cylinder Assy., Steer (Incl. Items 1-25) Service Kit, Packing (Incl. Items 5, 7-10, 19 & 21-25) Service Kit, Rod & Brg(Incl. Item 12-13, 1 of Item 15) Service Kit, Body & Brg( Incl. Items 1,2, 1 of Item 15) 4196344 4196817 Ring, Retaining 4198756 Bearing, Spherical Body (Order Item D) 4195922 Locknut 4199095 Bearing, Piston Rear 4196339 Piston, Cylinder 4199098 o Ring, Rod 4199093 Seal, Piston 4199094 Bearing, Piston Front o Ring, Spacer 4199211 4196340 Spacer, Rod 4196817 Ring, Retaining 4198756 Bearing, Spherical Rod (Order Item C) 4190265 Fitting, Grease 4196808 Nut, Cartridge Screw, Set 4196801 4196812 Plug, Nylon Wiper, Rod Gland, Rod 4196816 o Ring, Dust Seal Seal, Rod 4199181 4193918 Ring, Back-Up 4198010 o Ring, Tube 4199182 Bearing, Rod 4195846 Pin, Steer Cyl. 4196373 Spacer 4195469 . Bolt 4195606 . Nut

1 1 1 1 2 1

December, 1984 0195A-5724A

-

1 1 1 1 1 1 1 1 2 1

-

2 1 2 2 1 1 1 1 1 1 1 2 2 2 2

129

TRDlAN

19--

-~~-7

--15 -16

9--

10--

6299

130

December 1984

TROIAN STEERING GEAR INSTALLATION

Item

A 1 2 3 4 5 6 7 8 8A 9 9A 9B 9C 10 11

12 13 14 15 16 17

18 19

Trojan Part No.

Faun Part No.

2046341 6950159 6950160 6950161 6950162 6950163 6950120 2046342 2098960 2034063 2113083 6950156 4602893 4602894 REF REF 2031477 2031391 N/A 2031477 2031391 2031477 2031391 6950121

4190983 4194521 4197490 4197491 4197492 4197493 4197488 4190984 4195881 4190469 4198680 4194520

4190318 4190304 4190318 4190304 4190318 4190304 4197489

Description

Qty.

Kit, Horn (Incl. Items 2 thru 7 & 19) Cover, Weather Button, Horn Cup, Contact Spring Cap, Contact Base, Plate Assy.

Nut Wheel, Steering (17" Dia.) Spinner, Steering Wheel Column, Steering (Incl. Items 9A thru 9C) Horn Brush Assy. (N.I.) Screw (NI) Cap, Outer (N.I.) Orbitrol Unit Assy (See Page 132-133) Plate, Adapter (See Page 138-140) Bolt Lockwasher Not Applicable Bolt Lockwasher Bolt Lockwasher Screw

-

1 1 1 1 1 1 1 1 1 1 1 2 1

-

3 3

-

1 1 1 1 1

(N.!.) Not III us trated

December, 1984 0195A-5725A

131

C()

J

r --I

/

UJ~·

~I• _----JI

')

~

o r I

UJJ)t----:--

732

18

4

TROIAN STEERING GEAR ORBITROl UNIT

Item

A 1 2 3 4 5 6 7 8 9 10 11

12 13

14 15 16 17 18 19 20 21 22 23 24 25 26

Trojan Part No.

Faun Part No.

Qty.

Description

1 1 7 2 1 1

2112678 4198047 . Orbitrol Unit Assy • (Incl. Item 1-26) End Cap 6960043 Capscrew 4602563 Seal 6960044 Gear Set 6960105 Valve Assy. (Incl. 6-9 ) 6960106 Order Item A or 5- Sleeve NSS .

Order Item A or 5- Spool Order Item A or 5- Pin ..

Order Item A or 5- Spring Bushing 6960055 Race, Bearing 6960054 Bearing, Thrust 6953270 6950131 4194513 Seal 6950132 4194514 Seal Seal 6960056 Ring, Retainer 6960057 6950127 4194512 Control Drive Spacer 4602564 Seal 6960200 Plate, Spacer 6960047 Re t a i ne r , Ball 6960049 6960050 Ba 11 Check Seal 6950142 Seat, Check Ball 6960051 Seal 6960052 Set Screw 6960053

-

1/

December 1984 0195A-5726A

1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

133

December 1984

134

TROIAN TRANSMISSION HYDRAULIC SYSTEM

Item

1 2 3 4 5 6 7 8 9 9A 10 11

12 13

14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49

Trojan Part No.

Faun Part No.

REF II II II

2117615 2031391 2031475 2031394 2032204 2036819 4600750 2072631 2070814 2031391 2031477 2031929 2108656 2031929 2031940 2100605 2032003 2100606 2032014 2031918 2112295 2100609 2072633 2070816 2031393 2031522 2069947 2113966 2072633 N/A

4199204 4190304 4190317 4190307

4194227 4195711 4190304 4190318 4194868 4198253 4194868 4190368 4195944 4190384 4195945 4190389 4195506 4195948 4191333 4195712 4190306 4190330 4198036 4199126 4191333

II II

2104967 2090376 2032007 2033082 REF REF 2033053 2049101 N/A 2032294 2114790 2032312 2106135 2031477

December 1984 0204A-5771A

4196276 4195802 4197763 4195533

.

4198683 4181033 4198418 4198685 4198420 4198686 4190318

Description

Radiator (see pages 51) Torque Converter .(see page 160-163) Transmission (see page 144-158) Filter, Transmission (see page 137) Bracket, Filter (not as illustrated) Lockwasher Bolt Washer, Lock, Bracket to Engine Bolt, Bracket to Engine Washer, Flat Hose Assy.

Oring Fl ange Half Lockwasher Bolt Elbow, 90 degree Hose Assy.

Elbow, 90 degree Adapter, 45 degree Hose Assy.

Elbow, 90 degree Hose Assy.

Elbow, 90 degree Adapter, Str. Hose Assy.

Hose Assy.

Oring F1 ange Half Washe r, lock Bolt Elbow, 90 degree Hose Assy.

Oring Not applicable Not applicable Not applicable Hose assy.

Elbow, 90 degree Elbow, 90 degree Coupling Gauge transmission pressure (see page 68-70) Gauge transmission temperature (see page 68-70) Reducer Breather Not applicable Elbow, 90 degree Nipple Tee Stabilizer Bolt

Qty.

-

1 4 4 4 4 4 1 1 2 4 4 1 1 3 1 1 1 1 1 1 1 1 1 6 12 12 1 1 2

-

-

1 1 1 1

-

1 1

-

1 1 1.

1 1

135

TRDlAN TRANSMISSION HYDRAULIC SYSTEM Trojan Part No.

Faun Part No.

50 2036816 2031391 51 2031617 52 2109420 53 54 2109440 2032960 55 56 2031391 56A 2031617 57 2116056 58 2032009 59 2087531 60 2088734 61 2090376 2031998 62 2118253 63

4195572 4190304 4190347

Item

136

4195527 4190304 4190347 4198424 4190385 ,

4195802

Qty.

Description

Flatwasher Lockwasher Nut Clamp (not as illustrated) Clamp (not as illustrated) Washer F1 at wash r I lock Nut N) Adapter, Str.; breather Elbow, 90 degree, transmission Hose Assy., breather to sight gauge Hose Assy. Trans. to sight gauge Elbow, 90 degree Elbow, 45 degree Guage, sight

2 1 1 2 1 6 6 6 1 1 1 1 1 1 1

1

December 1984 0204A-5771A

TROIAN

a-O -1

5----

)

v.

Item

A B 1 *2 3 4 *5 6 7 *8 9

l047L

TRANSMISSION HYDRAULIC OIL FILTER ASSEMBLY

Trojan Part No.

Faun Part No.

2107737 6955910 6851334 6851331 6851492 6851335 NSS 4604057 4604058 6851325 6851960

4196548 4194827 4197213 4194209 4197215 4197214

December, 1984 0195A-5728A

I ) v

4194208 4197278

Description

Fi Her Assemb 1y Kit Element & Gaske (Incl. items *) Housing Assembly Washer Gasket Bolt Spring Element (order item B) Va 1ve Assembly (Incl. Item 7) Oring Oring Head Assembly (Incl. item 8)

Qty.

1 1 1 1 1 1

-

1 1 1 1

137

TROIAN

( \

6--'0

138

December 1984

TROIAN TRANSMISSION CONTROLS

Item

1

2 3

4 5 6 7

8 9

10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32

Trojan Part No.

Faun Part No.

2104296 2031477 2031617 2031391 2036816 2031479 2031617 2031391 2036816 2105772 2106813 6900664 2031390 2106815 21047eO REF 4600670 2033542 4601191 2031477 2031391 4600673 2031521 2031619 N/A

4196191 4190318 4190347 4190304 4195572 4190319 4190347 4190304 4195572 4196335 4196441 4198687 4190303 4196442 4196248 4195547 4190318 4190304 4190329' 4190349

II II II II

REF 2104359 2031427 2031389 33 34 2077712 35 2031617 36 2031617 37 2031391 38 2"077720 39 2033514 40 2031456 2031616 41 2031390 42 42A 2036815 2079839 43 44 2033513 45 2031431 46 2031615 47 2031389 48 2104366 49 2048888 December 1984 01 95A-5729A

4196198 4195462 4195460 4195728 4190347 4190347 4190304 4191394 4190456 4195466 4190346 4190303 4195571 4195148 4195545 4195464 4190345 4195460 4196203 4195632

Description

Support Clamp Bolt Nut Lockwasher F1atwasher Bolt Nut Lockwasher Fl atwasher Base, Cl amp Clamp Capscrew Lockwasher Tube Assy. (Incl. Item 15) Beari ng Steering Wheel (see page 130-131 Control Lever Assy Handle Block Assembly Bolt Lockwasher Mount weldment-steer valve & Trans. Control Bolt Nut Not Applicable Not Applicable Not Applicable Not Applicable Not Applicable Cylinder Double Acting (see page 141) Brackets (pai r) Bolt, Bracket to mount block Lockwasher Bolt, Stop Nut Nut Lockwasher Rod End Air Cyl. To Shift Lever Nut Jam. Air. Cyl. To rod end Bolt Rod end to shift lever Nut Lockwasher Flat Washer Rod end, cable to shift lever Nut Bolt Nut Lockwasher Clamp Capscrew

Qty.

1 2 2 2 2 2 2 2 2 1 2 4 4 1 2 1 2 1 2

2 1 4 4

1 4

4 2 2 1 1 1 1 1 1 1

2 2 2 2 2 2 2 2

139

TROIAN TRANSMISSION CONTROLS

Item

Trojan Part No.

Faun Part No.

50 51 52 53 54 55 56 57 58 59 60 61 62

6950888 2104364 2104366 2104826 2104822 6950888 2031860 2104358 2033513 2031661 2031763 4600658 2031517

4197500 4196202 4196203 4196256 4196255 4197500 4195503 4196197 4195545 4190352 4197829 4160327

Qty.

Description

Lockwasher Cable Shift Clamp Shim Capscrew Lockwasher Nut Clevis Nut Pin, Clevis Pin, Cotter Bracket cable anchor at trans.

Bolt

-

140

December, 1984 0195A- 5729A

4 2 2 2 4 4 2 2 2 2 2 1 2

TRDlAN

" •

9

10

AIR SHIFT Item

1 2 3 3A 4 5 6 7 8 9 10

Trojan Part No.

Faun Part No.

2031985 2031996 2108406 2104360 2104789 2032007 2088819 2104788 2104362 2032007 2314401

4190378 4190381 4196609 4196199 4196253 4197763 4195786 4603756 4196201 4197763 4196820

December 1984 0204A-5732A

Qty.

Description

1 1 2 2 1 1 1 1 1 1 1

Adapter Straight Elbow, 45 degree Solenoid Vent, Breather We1dment, Pipe Fitting Elbow, 90 degree Hose Tee Cylinder, Double Acting Elbow, 90 degree.

Hose

141

TROIAN 1

6

J

~

7

~

8

i .

~"

~

3

f

4

TRANSMISSION MOUNTING Item

1 2 3 4 5 6 7 7A 8 9

Trojan Part No.

Faun Part No.

2031587 2100543 2103564 2067438 4600506 2031612 2067440 2093287 REF 4600507

4195487 4195935 4196130 4195699 4195489 4195700 4915833

Qty.

Description

4 4 4 4

Bolt, Bracket To Frame Washer Mount, Shock Nut, Lock Bracket Assy. RH Bolt Nut, Lock Washer (NI) Transmission (See pages 144-158) Bracket Assy. LH

J

8 8 8

-

1

.

December 1984 0204A-5733A

143

-t

III

~

+::>

I

i\ ~/111116

/ 175

o

ro n ro 3 0ro )

~

ex> ~

6656

TROIAN TRANSMISSION ASSEMBLY

Item

Trojan Part No.

4600422 6600609 REF 6901311 6903453 6903045 6901303 6901304 6901303 6901302 6901301 10 6901300 11 12 6901384 13 2031391 14 2031475 14A 2031479 15 REF 16 2031483 17 203139'1 18 6901206 19 N/A 20 N/A 21 N/A 22 2009954 23 2034914 24 6901300 25 ·6901299 26 6901298 27 6901305 28 6091307 29 6901306 30 6901308 31 2031393 32 2031519 33 6900825 34 6900824 35 6900811 36 6900812 37 6900826 38 2031519 39 2031393 40 2031784 41 6901329 42 6901307 43 6900826 44 6901328 45 6901305 46 6901298 47 6901299 48 6901301 A 1 2 3 4 5 6 7 8 9

December 1984 0204A-5734A

Faun Part No.

4193788 4194377 4198690 4197395 4197396 4197395 4197394 4197393 4197392 4194972 4190304 4190317 4190319 0027548 4190304 7391591

4195442 4195556 4197392 4197391 4197390 4197397 4194375 4197398 4194376 4190306 4190328 4197300 4194320 4195069 ·4194318 4197301 4190328 4190306 4195498 4197411 4194375 4197301 4197410 4197397 4197390 4197391 4197393

Description

Transmission Assembly Snap Ring Hub Clutch Assy., Input (See Pages 152-153) Ring, Piston Screw, Clutch Support to Case Clutch Support & Plug Lock Nut, Input Shaft Brg. Lock Nut, Input Shaft Locknut Input Shaft Brg. Bearing, Input Shaft Spacer, Bearing Gear (SOT) Rev. Shaft Gasket Valve To Case Lockwasher, valve to case Screw, valve to case Screw Control Valve Assy. (see page 156-158) Screw, valve to case Lockwasher O~ing, valve to case Not Applicable Not Applicable Not Applicable Cap, Fi 11er Pipe, Oil Filler Gear (SOT) Input Shaft Spacer, Gear Shaft, Input Bearing, Front Gasket, B~g. Cap Cap Brg. Seal, Oil Lockwasher, Brg. Cap Capscrew, Brg. Cap Deflector Yoke, Imput (Incl. Item 33) Oring, Flange Washer, Flange Nut, F1 ange Capscrew Brg. Cap Lockwasher Pi n, Cotter Cap, Rev. Shaft Brg. Cap Gasket, Cap Nut .Spacer Brg. Bearing, Front Shaft, Rev. Spacer Rev. Shaft Gear Spacer, Rev. Shaft Gear

Qty.

1 1

-

2 8 1 1 1 1 1 1 1 1 6 4 2

-

6 6 6

-

-.

-

1 1 1 1 1 1 1 1 1 4 4 1 1 1 1 1 4 4 1 1 1 1 1 1 1 1 1

145

TROIAN TRANSMISSION ASSEMBLY Item 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72

73 74 75 76 77

78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 146

Trojan Part No.

Faun Part No.

6901302 6901303 6901304 6901303 6903045 6903453 6901311 REF 6600609 6901027 6901347 6901343 6901344 6901345 6901346 6901340 6900971 6900971 6901340 6901339 6901342 6901341 6903008 6903009 2031784 6903010 6900795 N/A N/A N/A

4197394 4197395 4197396 4197395 4198690 4194377 4193788 4197336 4197426 4197422 4197423 4197424 4197425 4197419 4197310 4197310 4197419 4197418 4197421 4197420 4197476 4197477 4195498 4197478 4197298

Description Bearing, Rear Locknut, Brg. Locknut Locknut, Brg. Clutch Support & Plug Assy.

Screw, Support to case Ring, Piston Clutch Assy., Reverse (See Page 152- 153) Snap Ring, Disc. Hub Snap Ring, Gear Gear (4GT) Cap, Brg., Idler Shaft Shim Brg. Cap Shim, Brg. Cap Sh im, Brg. Cap Cup Bearing Cone Beari ng Cone Beari ng Cup Bearing Spacer, Brg. Snap Ring Brg. Bafle Oi 1 Shaft Idler Bearing, Front Cotter Pi n Gear (ZOT), Idler Shaft Snap Ring Shaft Not applicable Not applicable

.

.. .

II

II

6901290 6803011 6600535 REF 6902847 6902858 6903453 6901091 6901330 2039490 6901331 6901099 6901332 REF 6901003 6901334 6901303 6901304

4197386 4197479 4193777 4197471 4197356 4197412 4192336 4197413 4197358 4197414 4197326 4197416 4197395 4197396

.

. .

Cover, 1st. & 2nd. Clutch Gasket Snap Ring, Disc. Hub Cl utch Assy., 1st. (see page 154-155 ) Ring, Piston Expander, Piston Ring Screw, Support to case Clutch Support & Plug Assy.

Shaft Ball, Brg. Lock Bearing Assy., Tapered Snap Ring, Brg. Spacer Case Assembly, Trans. (see page 150- 151 ) Spacer Bearing, Ro ller Locknut, Brg. Locknut

Qty. 1 1 1 1 1 8 2

-1

1 1 1 AR AR AR 1 1 1 1 1 1 1 1 1 1 1 1

-

-

1 1 1

-

2 2 8 1 1 1 1 1 1

-

1 1 1 1

December 1984 0204A-5734A

TROIAN TRANSMISSION ASSY.

Item

97 98 99 100 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 125 126 127 128 129 130 131 132 133 134 135 136 137 138 139 140 141 142 143 144 145 146

Trojan Part No.

Faun Part No.

6901303 6903045 6903453 6901311 REF 2031393 203151'9 6600609 6600609 REF 6901311 6903453 6903045 6901303 6901304 6901303 6901334 6901003 6901332 6901333 6903012 2032294 6903133 6901099 6901331 6901330 6901091 6903453 6902857 6902858 2031783 REF 6600535 N/A N/A 6903035 2037611.

N/A

4197395 4198690 4194377 4190306 4190328 4193788 4193788 4194377 4198690 4197395 4197396 4197395 4197416 4197326 4197414 4197415 4197480 4198418 4197358 4197413 4197412 4197356 4197471 4195497 REF 4193777

II

II

II

II

II

December 1984 0204A-5734A

4194337 4194974 4190304 4190306 4197429 4190871 4194336 4195683

1 1 8 2

Locknut,Brg. Clutch Support & Plug Assy.

Screw, Support To' case Ring, Piston Clutch Assy. 3rd. (see page 152-153) Lockwasher, Brg. Cap Screw, Brg. Cap Snap Ring, Disc. Hub Snap Ring, Disc. Hub Clutch Assy. 4th. (see page 152- 153) Ring, Piston Screw, Support to case Clutch, Support & Plug Assy.

Lock Nut, Brg. Locknut Locknut Brg. Bearing, Roller Spacer Spacer Gear (45T) Gear (60T) Elbow, Breather Breather Snap Ring, Brg. Bearing, Tapered Shaft Clutch Support & Plug Assy.

Screw, Support Ring, Piston Expander, Piston Ring Cotter Pin; Flange Clutch Assy. 2nd. (see page 154'7155) Snap Ring Disc. Hub Not Applicable Not Applicable Washer, Clutch Cover Screw, Clutch Cover Not Appl icab1e

II

6901004 6903042 6901002 6903036 2031391 2031393 6901356 2041397 6900997 2064902

Qty.

Description

-

5 5 7 1

-

2 8 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 8 2 2 1

-1 -

20 20

-

-'1

Nut, F1 ange Washer, Flange Oring, Flange Flange Capscrew, Brg. Lockwasher Bearing Cap & Seal Assy. (Inc. Item 145) Oring, Cap Seal, Oil Cup, Bearing

1 1 1 6 6 1 1 1 1 147

TROJAN TRANSMISSION ASSY.

Item

147 148 149 150 151 152 153 154 155 156 157 158 159 160 161 162 163 164 165 166 167 168 169 170 171 172 173 174 175 176 177 178

148

Trojan Part No.

Faun Part No.

6901355 2064907 6901352 6600913 6903035 2037611 6901295 6901076 6903013 2031482 2031391 6901074 6901294 6901353 6901355 2064902 6900997 2041397 6901358 6901359 6901360 6901356 6901386 2031393 2031519 6901002 6901003 2031783 6901004 6901293 6901292 6903035 2037611 2033384

4194384 4195688 4197428 4196896 4197389 4197355 4197481 0027585 4190304 4197354 4197388 4194383 4194384 4195683 4194336 4190871 4194385 4.197430 4197431 4197429 4197446 4190306 4190328 4194974 4197326 4195497 4194337 4194374 4197387 4195538

Description

Cone, Beari ng Shaft, Output Gear (43T) Plug, Drain Lockwasher Sump Screw, Sump Oil Sump Assy.

Magnet Gasket Screw, Screen Lockwasher, screen Gasket, Sump Frame Frame & Screen Assy.

Gear (58T) output shaft Cone, Brg. Cup, Brg. Seal Oil Oring, Brg. Cap Shim. (.004) Shim. (.007) Shim. (.010) Bearing Cap & Seal Assy. (Inc 1. Item 163) Flange, Output Lockwasher, Brg. Cap Screw, Brg. Cap Oring, Flange. Brg. Washer, Flange Cotter Pi n Nut, Flange Gasket, Cl utch Cover Cover, Clutch Lockwasher, cover Screw Cover P1ug,Oil Level (NI)

Qty.

1 1 1 1 18 1 1 1 1 3 3 1 1 1 1 1 1 1 AR AR AR 1 1 6 6 1 1 1 1 1 1 26 26 2

December 1984 0204A-5734A

o

5

SECTION ON CONTROL COVER FACE 2 Places -ForlMJrd & Reverse Lube

2

3

-I

(~26

@--n

U"l

~

4

SECTION ON REAR FACE OF ~ 2 Places - Forward & Reverse Lube

18

19 20 21

22

23

24

III

TYPICAL SECTION

8 Places on conlrol cover face.

6----,

14 Places on fronl & rear

17

face of case.:,.

16 15

14

~ [C::)~o[:)h~

13

A~

'd:S1...,I}-,. l

)

-

/\

I\"", _ l

o

ro ("') ro 3 0ro -S

)

'"

j;f ' " I

7

~ 12

8

11

9

10 REAR -INSIDE

FRONT -INSIDE

1..0

00 -Po

SECTION C-C

I

TROIAN TRANSMISSION CASE ASSEMBLY

Item 1 2 3 4 5 6 7 8 9 10 11

12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27

Trojan Part No.

Faun Part No.

6903230 6901274 6901276 6901275 6901068 6901068 6901277 6901061 6901289 2036815 6901287 2036815 6901061 2036814 6901288 N/A 6901286 6901281 6901279 4602413 4602415 4602416 6901278 6901280 6901285 6903129 6903129

4198692 4197370 4197372 4197371 4194346 4194346 4197373 4197350 4197385 4195571 4197383 4195571 4197350 4195570 4197384 4197382 4197377 4197375

4197374 4197376 4197381

Qty.

Description

1 1 1 1 8 14

Case Assy., Trans.

Tube, 1st. clutch press II Lube Tube, 2nd.

II Press Tube, 2nd.

Sleeve Sleeve Tube, 1st. & 2nd. cross over lube Clip Rivet Washer Rivet Washer Clip Washer Rivet Not applicable Tube Rev. to Idler Tube, 4th. Clutch Press Tube, Rev. Press Tube, Rev. Clutch Lube Tube, 3rd. Clutch Lube Tube, Fwd. Lube Tube, Fwd. Press Tube, 3rd. Press Tube, 3rd. & 4th. Lube Sleeve Sleeve

1

1 1 1 1 1 1 1 1

-

1 1 1 1 1 1 1 1 1 2 2

.

,

December 1984 0204A-5735A

151

TROIAN

INPUT, REVERSE, 3rd & 4th CLUTCH GROUP

22

152

21

December 1984

TRDlAN CLUTCH GROUP-INPUT, REVERSE, 3rd. & 4th.

FOUR GROUPS PER MACHINE QTY. SHOWN IS FOR 1 Item A 1 2 3 4 5 6 7 8 9 10 11

12 13 14

15 16 17 18 19 20 21 22

Trojan Part No. 4603296 6901323 6901322 6901111 6901112 6901706 6901324 6901326 6901327 6901320 N/A 6901321 6901127 N/A 6903015 6903016 6903017 6903018 6903014 6903023 6903022 6901313 6901035 6903031 6903020 6903019

December 1984 0204A-5736A

Faun Part No. 4197408 4197407 4194358 4194359 4194445 4194380 4194381 4197409 4197406 4194379 4195332 4199001 4199002 4199003 4199004 4197482 4197487 4197486 4197401 4197343 4197484 4197483

Qty.

Description

1 1 1 6

Clutch Kit (Items 1-22) Ring, Oil Baffle· Hub, Disc.

Spring Pin, Spring Disc., Outer Di sc., Inner Plate, End Snap Ring Piston Not Applicable Ring, Piston-outer Ring, Piston-inner Not Applicable Washer Snap ring ( • 100/ • 103 ) Washer Snap Ring ( • 109/. 112) Washer Snap Ring (.118/.121) Washer Snap Ring (.127/.130) Washer, Brg. Cone, outer roller Brg. Cup, outer_roller Brg. Ring, Piston -outer race Ball Clutch Drum (Incl. Items 16 & 17) Cup, Brg. -Support Inner Cone,

6

9 10 1 1 1

-

1

1

-

AR AR AR AR 1 1

1 1 1 1

153

TROIAN

1st & 2nd CLUTCH GROUP 7

\

\

-{~.

\

y~ 24

154

. 22

21

I

20

19

18

December 1984

TROIAN CLUTCH GROUP - 1ST. & 2ND.

Item

Trojan Part No.

A 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

4603295 6901106 6901105 6901111 6901112 6901705 6901816 69011 09 6901110 6901103 N/A 6901104 6901102 N/A 6901101 6903033 6901099 6901098 6901095 6901035 6901094 6901096 6901097 6902168 6901351

Faun Part No. 4197359 7392248 4194358 4194359 4194444 7392431 4194357 4197360 4194354 4194355 4194353 4194352 4198693 4197358 4194350 4197357 4~97343

4194347 7392256 4194349 4197467 4197427

Description

Qty.

1 1 1 8 8 9 10 1 1 1

Clutch Kit (Items 1-24) Ring, Oil Baffle, Disc. Hub. Assy.

Spring Pin, Spring Di sc. outer Dis c ., I nne r Plate, end Snap Ring Piston Not applicable Ring, Piston - outer Ring, Piston -inner Not app 1i cab 1e Snap Ring Washer Beari ng Washer Snap Ring Support, Ball, Brg. Race Piston Ring outer Ball, outer race Clutch Drum Assy.

Support, Roller Brg. Snap, Ring Support Gear (4ot) Clutch Drum Snap Ring

-

1 1

-1 1 1 1 1 1 1 1 1 1 1

-

,

-

December 1984 0204A-5737A

155

TRDlAN

~--.~

.......

156

. December 1984

TROIAN TRANSMISSION CONTROL VALVE ASSEMBLY

Item

A 1 2 3 4 5 6 6A 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 27A 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47

Trojan Part No.

Faun Part No.

6901755 2033303 6901378 6901214 6901374 2061574 6902048 6901372 6901369 2061574 6902048 6901372 2038032 6903446 6901379 2033384 6901379 2033384 2039490 4601611 6903481 4601612 6901391 2039490 6901194 6901370 6901368 6901561 6901361 6901372 6902048 2061574 2061574 6902048 6901372 2033303 6901008 N/A 2040735 2039327 6903257 6901193 2039490 4601611 2039490 6901805 6901364 2035542 2031450 6901778

4197459 4190433 4197439 4197366 4197437 4191155 4194483 4194387 4197435 4191155 4194483 4194387 4195590 4197440 4195538 4197440 4195538 7392336

7395244 7392336 4197365 4197436 4197434 4197455 4197432 4194387 4194483 4191155 4191155 4194483 4194387 4190433 4197328 4194966 4195597 4197364 7392336 7392336 4197462 4197433 4195558 4190312 4197461

Qty.

Description

1

Control Valve Assy.

Oring, Stop Spring, valve-outer Plug Spool, Shut off valve Snap ring, stop Seal, oil Washer valve stop Selector valve-inner Snap ring, valve stop Seal, oil Washer, valve stop Plug, Hi & Low Bore Plug Pi n, Reg. valve Plug Pin, Reg. valve Pl ug.

Ball, Detent Spring Washer, Detent Plug Plug, Detent Switch, neutral start Ba 11, poppet Roll pin, shut off valve Roll pin, selector valve Selector valve-outer Selector valve-fwd. & rev.

Spacer, valve washer, stop Seal, oil Snap ring Snap, ring, valve stop Seal, oil Washer, valve stop Oring, valve stop Stop, reg. valve Not applicable Oring, shut off stop Stop, shut off Spool, Reg. Valve Spring shut-off spool Ball, Poppet Spring, Detent Ball, Poppet Spring, Switch Poppet Pl ate, control cover Lockwasher Screw Cover Control

2 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

-

1 1 1 1 1 1 1 1 1 17 17 1

-

December 1984 0204-5738A

157

TROIAN TRANSMISSION CONTROL VALVE ASSEMBLY Item

Trojan Part No.

Faun Part No.

48 49 50 51 52 53 54 55

6901377 6901380 6901381 6903515 6901382 6901008 6901562 6901400

4197438 4197441 4197442

158

4197443 4197328 4197456 4194390

Qty.

Description

Spring, Reg. valve-inner Seat, Safety valve Ball, valve Spring, Valve Spacer, Seat retainer Stop, Reg. & Safety valve Pin, Dowe 1 (NI) Air Actuator Assy. (20 PSI)

1 1 1 1 1 2 1 1

December 1984 0204A-5738A

TROIAN"

:~

,"\\

~~

\ tl13 102

101 lOll

6287

160

" December 1984

TROJAN TORQUE CONVERTER ASSY.

Item

Trojan Part No.

2114648 6901950 6901949 2019230 6900785 6901949 6901566 NSS 6902164 N/A 6902981 10 6901967 11 12 6903057 6901539 13 14 2031393 15 2031519 16 6902856 17 2055552 18 6901271 19 2031391 19A 2033515 20 N/A 21 2031476 22 2031391 23 6901948 24 N/A 25 6903058 26 N/A 27 2030835 28 6901947 6900976 29 30 6901955 31 6901956 32 6901955 33 6901957 34 6901958 35 6901566 36 6901566 37 6901963 38 6901962 39 6901960 40 6901961 41 6901959 42 6901009 43 2031392 44 2031506 45 2033384 46 6901008 47 2033303 48 thru 51 A 1 2 3 4 5 6 7 8 9

December 1984 0204A-5739A

Faun Part No.

4197457 4194487

4190306 4190328 4197469 4195656 4194372 4190304 4190457 4190304

4190284 4194329

4197457 4197457

4194467 4197329 4190305 4190326 4195538 4197328 4190433

Description

Qty.

1 3 3 3 3 3 2

Torque Converter Assy.

Gear, Pump Drive Ring, Locating Beari ng Gear Snap Ring Ring, Locating Plug, Housing Housing, (order item A) Breather Assy., Check Valve Not applicable Drive Sleeve (Include Item 11) Snap Ring Oring Adapter, Pump Lockwasher Screw Gasket Pump, Charging (40 GPM) Stud Lockwasher Nut Not applicable Capscrew Lockwasher Bearing Cap Not applicable Oring Bearing Cap Not applicable Bolt Retai ner Beari ng Ring, Retaining Bearing, Front output shaft Ring, Retaining Snap Ring Gear, output shaft Plug, housing Plug, Housing Retainer, Spring Spring Piston Gasket Pressure regulating valve (include items 39,42,45,-47 Roll pin Lockwasher Screw Plug Stop, valve Oring Not applicable

-1 -1

1 1 1 4 4 1 1 3 3 3

-

6 6 1

-1

1 3 1 1 1 1 1 1 1 1 1 1 1 1 1 .1 1 4 4 1 1 1

-

161

TROIAN TORQUE CONVERTER ASSY. Item

Trojan Part No.

52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 73A 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100

6901663 6900812 6900811 2059449 2033515 2031391 2039305 6901308 6955873 6901954 6901305 6901953 6903059 6900968 6902177 4600530 6903037 6903036 2039290 6901951 6903061 6955917 6902906 6902904 6902939 2039263 6903062 6903063 6903064 6903265 2031519 2031393 6903066 6901215 6901946 6903067 6901019 6901018 6901944 6901945 6903030 6901026 6902862 6901941 6901940 2039325 6901398 6902983 6902611 6901393

162

Faun Part No.

7395134 4194318 7395069 4190457 4190304 4195106 4194376 4197397 4194325

4190701 4194829

4190328 4190306 4194361 4194340 4194339

4197335 4194496 4194466 4190719 4197450 4197990 4194494 4197449

Description

Qty.

Nut, output shaft ·Washer Oring Flange, output (6c) Nut, Bearing Ret. Lockwasher Stud Seal Re t a i ne r & Se a 1 Gasket Be ari ng, output shaft Shaft output Turbine shaft & gear Ring, Piston Sleeve Stator Support Assy. (Inc. Item 66) Expander Ring, Piston Snap Ring Gear, Impeller Hub Snap Ring Turbine kit (include item 73A & 74) Turbi ne Washer Thrust Snap Ring Snap Ring Reaction member Spacer Snap Ring Beari ng Impe ller Hub Screw, stator Lockwasher Hub, Impe ller Oring, Hub Retainer, Ring Impe 11a.r Lock P1 ate Screw Baffle, oil Seal, Baffle Ring Seal, Baffle Oring Snap Ring Be ari ng, cover Cover Sleeve Backing Plate Ring Gear kit (include item 97,99,100,101) Stud Washer

1 1 1 1 4 4 4 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 6 6 1 1 1 1 4 8 1 1 1 1 1 1 1 1 1 1 24

De cembe r 1984 0204A-5739A

7?

TROIAN TORQUE CONVERTER ASSY.

Item

Trojan Part·No.

101 6901971 102 2031500 103 2031392 104 REF 105 REF

Faun Part No.

Description

4 197465 Nut 4190325 Screw, impe ller to cover 4190305 Lockwasher See items 23 & 28 See items 23 & 28

Qty.

24 32 32

-

it

December 1984 0204A-5739A

163

0"> <J1

4

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(l) (')

(l)

:3

cr (l) )

\.0

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6658

TROIAN BRAKE CONTROLS & LINES

Item

Trojan Part No.

REF REF 2091838 4 2114407 2104054 5 2104098 6 2031450 7 2031390 8 2032842 9 2031479 10 2031617 11 12 2031391 2088777 13 14 2032007 15 REF 16 REF 17 2032007 18 2088784 19 2301387 20 2033082 REF 21 REF 22 2031996 23 24 2032007 2087754 25 26 2032007 27 2314753 28 2038032 29 REF 30 2031989 2314755 31 32 2049697 2104054 33 34 2107471 35 2031454 36 2031616 37 2031390 38 2031988 39 2091307 2314750 40 2091838 41 2090376 2314404 42 2104788 43 44 2090051 45 2031996 46 2114369 47 2031985 48 2113491 48A 6960374

Faun Part No.

1

2 3

December 1984 0204-5741

4198696 4198465 4196177 4196178 4190312 4190303 4194425 4190319 4190347 4190304 4191518 4197763 4197763 4195785 4196770 4195533 4190381 4197763 4195774 4197763 4196833 4195590 4190380 4196835 4195637 4196177 4196517 4190314 4190346 4190303 4190379 4195816 4190312 4198696 4195802 4196822 4603756 4190381 4198234 4190378 4198226 4199253

Description

Axle Assy., Front (see page 190) Air chamber, front axle (see page 180-181) Elbow, 90 degree Hose Assy.

Valve, quick release Elbow, 90 degree Bolt Washer, lock Clip Bolt Nut Washer, lock Hose Elbow 90 de gree Valve Emergency Control (see page 68-70) Switch, low pre s sure (see page 68-70) Elbow, 90 degree Hose Tee Counling 'Gauge, Air Pressure (see page 68-70) Switch, Clutch cut out (see page 183) Elbow, 45 degree Elbow, 90 degree Hose Elbow, 90 degree Hose Plug Treadle valve (see pages 173:-174) Adapter str.

Hose Elbow, 90 degree Valve, quick release Bracket, Mounting Bolt Nut Washer, lock Adapter Hose Assy. (34" 19.)

Hose Assy. (30" 19.)

Elbow, 90 degree Elbow Hose, Treadle valve to Trans. air shift Tee Hose Assy.

Elbow Valve, Solenoid Adapter, Straight Air horn (Incl. item's 48A & 48B) Be 11, LH long (NI)

Qty.

4 4

1 1 4 4 2 2 2 2 1 1

1 1 1 1 1 2 2 2 2 2 2 4 1 1

166

TRDlAN BRAKE CONTROLS & LINES

Item

Trojan Part No.

Faun Part No.

48B 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 66A 67 68 69 70 71 72 73 74 75 76 77

6960375 2031456 20;31616 2031390 2104054 2031988 2049697 REF REF 2101115 2108768 2087437 2104098 2104054 2031988 2032842 2087754 2031475 2031391 2040073 2087817 2090376 2114232 2031475 2067433 2090376 2036538 2053265 N/A 2031989 REF

4199254 4195466 4190346 4190303 4196177 4190379 4195637

167

4195994 4196651 4195771 4196178 4196177 4190379 4195525 4195774 4190317 4190304 4198897 4195802 4198699 4190317 4195697 4195802 4198312 4190380

Description

Qty.

Bell, RH short (NI) Bolt Nut Washe r, lock Valve, quick re lease Adapter Elbow Axle, Rear (see page 191) Air chamber (see page 180-181) Hose Tee Hose Elbow, 90 degree Hose Adapter Clip Hose Assy.

Bolt Washer, Lock Nut Hose Elbow Tee Assy., Bolt Nut Elbow Elbow Reducer Not applicable Adapter Switch Stop light (see page 64-66)

1 1 1 1 1 4 1

-

1 1 1 1 1 2 2 1 2 2 2 1 1 1 1 1 1 1 1

-1

-

December 1984 0204A-5741A

TROIAN 56 57

58

\

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55-

36

35

371

\. .> "

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17

6162

169

. December 1984

TROIAN AIR RESERVOIR PIPING

Item

1 2 3 4 5 6 7 8 9 10 11 12 13

14 15 16 17 18 19 20 21 22 22A 22B 22C 220 22E 22f 22G 22H 22J 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41

Trojan Part No.

REF REF 2034239 2031462 2031390 2032007 2032011 2088776 2090376 2067187 2034221 2033448 2032293 2064731 2059832 2031475 2067433 2082646 2032011 2070129 2032011 2109591 4603715 6960032 6960034 6960031 6955911 4603716 6954218 6954217 6960029 2032960 2031391 2031617 2032011 2104081 2032011 2054598 2114247 2031989 2054598 2032295 2064731 2059832 2031475 2067433 2033384 2082646 2096644 2112328

December 1984 0204A-5742A

Faun Part No.

4190473 4198700 4190303 4197763 4190387 4195783 4195802 4195691 4190472 4195543 4190399 4195681 4195670 4190317 4195697 4191444 4190387 4195706 4190387 4196686 4197956 4197957 4197955 4197953

4195527 4190304 4190347 4190387 4198421 4190387 4191079 41-98425 4190380 4191069 4195516 4195681 4195670 4190317 4195697 4195538 4191444 4195853 4198357

Description

Compressor, Air (Furnished with engine) Governor (see page 178- 179) Gasket Bolt Lockwasher Adapter - 90 degree Adapter - 90 degree Hose Assy.-Air Reservoir to governor Adapter 90 degree Cross, Pipe Valve, pressure relief Nipple, Pipe Elbow, 90 degree Reservoir, Air Bracket clamp Bolt Locknut Valve, drain Adapter, 90 degree Hose Assy. Compressor to Air Dryer Adapter, 90 degree Dryer; Air Thermostat maintenance kit Desiccant cartridge refill kit Purge valve maintenance kit Check valve maintenance kit Desiccant cartridge-complete End cover maintenance kit Va 1ve, Safety Elbow, safety valve Bracket, mounting Washer, f1 at Washer, lock Nut Elbow, 90 degree Hose Assy., Air dryer to reservoir Elbow, 90 degree Valve, Check Hose Assy.

Adapter, Str. Valve, check Elbow, 90 degree Reservoir, Air Bracket Bolt Locknut Plug, Pipe Val ve, 0r a i n Tee Hose Assy.-Air reservoir to treadle

Qty.

-

-

1 2 2 1 2 1 1 1 1 1 1 1 2 4 4 1 1 1 1 1 1 1 1 1 j

1 1 1 2 4 4 4 1 1 1 1 1 1 1 1 1 2 4 4 1 1 1 1 170

TROIAN AIR RESERVOIR PIPING"

Item

42 43 44 45 46 47 48 49 50 51 51A 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66

171

Trojan Part No.

Faun Part No.

2031989 2108857 REF 2031452 2031616 2031390 2033384 N/A

4190380 4196655 4190313 4190346 4190303 4195538

II

2032007 2058147 2090801 2084210 2084210 2314400 REF REF REF N/A N/A N/A 2115672 2032011 2314752 2032000 2030739

Description

Adapter Hose Assy.-Air Reservoir to treadle Treadle, Brake (see- page 173-174) Bolt Nut Lockwasher Plug, Pipe Not Applicable II

4197763 4199079 4195810 4195761 4195761 4196819

4199156 4190387 4196832 4198415 4195453

Qty.

1 1 3

3 3 1

-

-

II

Elbow, 90 degree Adapter, str. (NI) Hose Assy. Governor to Air Dryer Adapter, Str. Adapter, Str. Hose Assy., Reservoir to press gauge Tee Coupling (see page 68-70) Gauge, Air Pressure (see page 68-70) Not applicable /I

/I

II

/I

1 1 11 1 1

-

Tank, purge Elbow, 90 degree (not as ill st.)

Hose Assy.

Elbow, 45 degree (not as i11st.)

Bushing, reducing

1

-

1 1 1

December 1984 0204A-5742A

TROJAN

, I

1

I

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34

33

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32

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30

29 28

27 26

24

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TP2677

173

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25

20

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31

23

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8

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16

December 1984

11

12 13 14 15

TROIAN BRAKE VALVE ASSY.

Item

Trojan Part No.

Faun Part No.

A B 1 lA 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 16A 16B 17 17A 18 19 20 21 22 23 24 24A 25 26 26A 26B 27 28 29 30 31 32 33 34

2090057 6750607 2054805 2031764 6953277 NSS 6953283 6953285 6952194 6953284 6953287 6953286 6953291 6953288 6953289 6953290 REF 6952200 2031454 2031390 2031616 2031449 2031390 2071719 6953280 6952182 6952204 6952205 6952206 2031427 2031389 6952208 2031451 2031390 2031616 2054810 2054809 2054808 2054811 2054806 2054807 2054804 2020635

4195362

December 1984 0204A-5743A

4195492

4194713

4190314 4190303 4190346 4198318 4190303 4194711 4194660 4194669 4194670 4195462 4195460 4190303 4190346 4195654 4191071 4191070

Description Valve Assy. Brake (Incl. items B & 2-32) Treadle Assy. (Incl. Item 1, lA, 33 & 34) Pin, Roller Pin, Cotter Spring Body (order Item A) Retainer Valve, Inlet & Exhaust Oring Spring Oring Seat Spring Diaphragm Washer Screw Spacer Ring, Retaining Bolt Washer, Lock (NI) Nut (Nl) Bolt Washer, lock Plate, Mount·i ng Piston Oring Spring, Rubber Seat 4194670 Screw Washer, lock Retai ner Bolt Washer Lock (NI) Nut (NI) Pin Fulcrum Pi n, roll Plate, mounting Button, Stop P1 unger Boot Ro ller Treadle

Qty. 1 1 1 1 1

-

1 1 1 1 1 1 1 1 1 1 1 1 4 4 4 3 3 1 1 1 1 1 1 1 1 1 3 3 3 1 1 1 1 1 1

1 1

174

.-

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11

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8098

TROIAN BRAKE CONTROLS & LINES (OPTIONAL TWO PEDAL SYSTEM) Item

Trojan Part No.

4600364 2 REF 2031483 3 4 2031391 2031617 5 2114951 6 2031452 7 REF 8 9 20 69791 10 2090057 REF 11 12 REF 13 2314411 14 2032000 15 2115514 16 2032011 17 2046547 18 2032000 19 2031448 20 2053266 2033635 21 2032294 22 23 2031999 24 2091307 25 2032321 26 2031259 27 2314404 28 2031989 29 2104098 30 2088765 2314753 31 2104081 32 2031989 33 34 2096644 35 2114869 35A 2114972 36 2101115 37 REF II 38 II 39 40 2033384 211605E 41 231475~ 42 43 203338 L 44 203803~ 45 231475l 46 203201 47 204106~ 48 203145( 48t 20316H 1

Faun Part No.

Description

Valve Assy. Check (Supersedes - 2114868) Frame Rear 4195468 Bolt 4190304 Washer, lock 4190347 Nut 4198413 Valve, Pressure holding 4190313 Bolt Frame, rear 4198414 Valve Assy., LH Treadle 4195362 Valve Assy. RH Treadle Reservoir', LH Air (see page 169-171) Tee .(see page 125H) 4196826 Hose 4198415 Elbow 4198416 Hose 4190387 Elbow, 90 degree Cross, plpe 4198415 Adapter, 45 degree (not as illustrated) Hose 4190311 4191056 Bushing, reducer 4195548 Nipple 4198418 Elbow, 90 degree 4190383 Adapter, 45 degree 4195816 Hose 4198420 Tee Hose .

4196822 Hose (To Tee at trans. air shift solenoid) 4190380 Adapter 4196178 Elbow 4195782 Hose 4196833 Hose (To front axle) Hose 4198421 4190380 Adapter 4195853 Tee 4198422 Reducer 4198423 Nut (NI) 4195994 Hose Elbow (see page 165-167) Tee (see page 165-167) Switch, stop light (see page 64-66) Plug 4195538 Adapter 419842.11 Hose (to rear axle) 419683~ Plug 419553~ Plug 419559C Hose 419683l Adapter 419038, Nut Bolt (NI) Brake valve to Floor 4190312 Nut (NI) 4190346

December 1984 '0204A-5744A

Qty.

1 1 1 1 2

1 1 1 5 1 2 1 3 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1

1 1 1 2

3 1 1 2 7 7

175 A

TROIAN BRAKE CONTROLS & LINES (OPTIONAL TWO PEDAL SYSIEM) Item

Trojan Part No.

Faun Part No.

48B 2031390 4190303 49 2115526

..

Qty.

Description

.

Lockwasher Plate, mount (NI) Brake Valve

7 1

.

176

December 1984 0204A-5744A

TROIAN

""

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20

.........

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19

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17

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6

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12

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10-----...TP-4022

178

December 1984

TROIAN AIR GOVERNOR

Item

Trojan . Part No.

2046601 6952018 6852027 6952034 2031615 6952033 6952032 6952031 6952029 6952030 6954255 6952017 6954255 NSS 11 12 6952024 6952023 13 14 6952022 15 6952019 16 6953780 17 6952021 18 6952025 19 6952026 20* 6952028

A B C 1 2* 3* 4* 5* 6* 7* 8 9 10

December 1984 0204A-5746A

Faun Part No.

Description

Governor Assy. (Incls. items 1-20) 4195625 4194653 Piston Assy. (incls. item 15-17) 4197533 Adjusting screw &'spring assy. (incls. items*) 4197540 . Cover 4190345 Nut 4197539 Ring, retaining 4197538 Seat, upper Pin 4197537 Spring 4197535 Se at, lower spri ng 4197536 Gu i de, spri ng 4197610 Plug 4197652 Fil ter 4197610 Plug Body (order item A) 4197530 Grommet, piston 4197529 Spring, valve 4197528 Valve 4197526 Piston Grommet, Exhaust Stem 4197609 4197527 Washer Spring, Exhaust stem 4197531 4197532 Stem, Exhaust 4197534 Screw, adjusting

Qty .

1 1 1 1 1 1 1 1 2 1 ·2 2 2

-

2

1 1 1 1 1 1 1 1

179

TRDlAN

~~---~------~~--------=

--------: ------------------~

'-----------------=

-

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=

.,

-

@.

en

en

GIl

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1ft

... ..,

-180

\) -J

December 1984

--

TROIAN AXLE AIR CHAMBER ASSEMBLY (FOUR CHAMBERS USED PER MACHINE; QTY. SHOWN IS FOR ONE) Trojan Part No.

Faun Part No.

2088705 REF 6953008 6953004 6952992 6953009 6952999 6953012 6953011 6952994 6952996 6953010 6952995 11 *12 6953003 6953006 13 14 2030820 14A 2031372 15 6953005 16 6953007 17 6953717 18 6953002 19 6953001 20 6952998 6952997 21 *22 6953200 23 6955593 24 2086133

4191513

Item

A 1 2 3 4 4A 5 *6 *7 *8 *9 *10

December 1984 0204A-5749A

4197569 4197567 4197560 4197570 4197563 4194698 4194697 4194691 4194693 4194696 4194692 4197566 4194695 4195456 4195459 4194694 4197568 4197608 4197565 4197564 4"97562 4197561 4197589 4194807 4195768

Description

Chamber Assembly, Brake (Inc. Items 2-21) Clevis (see brake· group) Nut, jam Nut, Flange Cylinder Assy.

Plug, Waterproof (NI) Capscrew Ring, Back-up Bushing, Nylon Oring Oring Ring, wiper Piston Assembly Bushing, Push Rod P1ate, Pre s sure Bolt Nut Clamp (Incl. Item 14 & 14A) Diaphragm Rod, Push Retainer, Spring Spring Support, Spring Spring Lubricant TR3 (NI) Kit Service (NI) (Incl. Items *) Kit, maxitoo1 (NI)

Qty.

1

-

1 1 1 3 8 1 1 1 1 1 1 1 1 2 2 1 1 1 1 1

1 1 1 1 1

181

TROIAN

/1---

lD~

~----2

s

CLUTCH CUT-OUT SWITCH Item

A 1 2 3 4 5 6 7 8 9 10 11

Trojan J:lart No.

2048300 6951104 6951100 6951105 6951101 6951102 6951103 6951097 NSS 6951098 695109S 204947,

December 1984 0204A-5750A

Faun Part No.

4195629 4197511 4197507 4197512 4197508 4197509 4197510 4197504 4197505 4197506 419563~

Qty.

Description

Switch, C1 utch Cut-Out (Incl. Items 1-10) Lever .

Grommet Pin Valve Oring Nut, Cap Spring, Valve Body (order item A) Spring, Plunger Return P1 unger Dial (NI)

1 1 1 1 1 1 1 1 ~

-

1 1 1

183

·TROIAN

\ o

\

/ V

f

.

~

December 1984 184

TROJAN PILLOW BLOCK ASSY. Trojan Part No.

Faun Part No.

2113484 6900997 2064902 2064903 2062146 2064904 2064905 2064906 2062147 2031521 2031393 2064901 2113603 6901004 10 lOA 6901003 2064907 11 12 2031783 2099220 13 14 N/A 15 2067437 16 2037700

4198227 4194336 4195683 4195684 4191160 4195685 4195686 4195687 4191161 4190329 4190306 4195682 4199124 4194337 4197326 4195688 4195497 4199089

Item

A 1 2 3 4 5 5 5 6 7 7A 8 9

December 1984 0204A-57S1A

4191237 4195585

Qty.

Description

Pillow Block Assy. (Incls. Items 1-14) Seal Cup, Be ari ng Cone, Bearing Fitting, Pressure Relief Shim .004 Shim .006 Shim .ell5 Fitting, Grease Bolt Washer, lock Plate, Cover Yoke Nut Washer (NI) Shaft, Drive Pin, Cotter Housing Assy.

Not applicable Nut, Esna .

Bolt

.

1 2 2 2 1 3 3 3 1 12 12 1 2 2 2 1 2 1

-

4 4

185

TROIAN

2

1

15

186

.

4

3

14

5

6

13

7

12

8

9

10

11

December 1984

TROIAN BALL SLIP ASSEMBLY

Item

Trojan Part No.

Faun Part No.

4600494 4602408 2034372 4198702 N/A 2033517 4197823 4602409 NSS NSS 2030224 4190264 NSS NSS 4602410 4602406 11 12 NSS NSS 13 14 6953068 4197584 15 6953067 4197583 16 2032182 4190395 16B 2030225 4190265 A B 1 2 3 4 5 6 7 8 9 10

December 1984 0204A-5752A

Description

Ball Slip Assy. (Incls. Items 1-13) Group, roll slip (Incls. items 5,6,8,9,12 & 13) Screw cap Not app 1i·cab le Nut, Jam Yoke Tube & Sleeve Assy.

Spring (order item B) Ba 11 (order item B) Fitting, Grease Washer, Guide (order item B) Washer, thrust (order item B) Yoke & shaft assy.

Cross & Bearing Assembly Ring, Retaining (order item B) Seal, rubber (order item B) Screw, cap Washer, shaft Screw, cap (NI) Fitting, Grease (NI)

Qty.

1 1 8

-8

1

-

1

-

-

1 2

-

1 1 8 2

187

1

6

TP-n3

788

December 19 84

TROJAN PROPELLER SHAFT ASSEMBLIES

Item

Trojan Part No.

Faun Part No.

A 1 2 3 4 5 6 7 8 9 10

2030615 6851964 2006730 2006732 6851965 2030225 6851851 N/A 6950396 2032181 2032182

4195452 4197279 4195439 4195440 4197280 4190265 4197246 4197496 4197519 4190393

Description

From Pillow block to Front Axle Shaft Assembly, Propeller (Incl. Item 1-9) Yoke Assy., Slip· Washer, fe lt Cap, Stuffing Tube Assemb 1y Fitting Grease Washer Not app 1icab le Spider & Bearing Assy.

Capscrew Capscrew (N I)

Qty.

1 1 1 1 2 2

-

2 8 8

FROM TRANSMISSION TO REAR AXLE A 1 2 3 4 5 6

7 8 9 10

4600479 6851964 4197279 2006730 4195439 2006732 4195440 4601902 2030225 4190265 6851851 4197246 N/A 6950396 4197496 2032181 4197519 2032182 4190393

Shaft Assy. Propeller (Incl. Items 1-9) Yoke Assy., Slip Washer Fe lt Cap, Stuffing Tube Ass.y.

Fitting Grease Washer Not applicable Spider & Bearing Assy.

Capscrew Caps crew (N I)

1 1 1 1 1 2 2 2 8 8

FROM TORQUE CONVERTER TO TRANSMISSION A 1 2 3 4 5 6 7 8 9 10

4600478 6852145 6851602 2034878 4602262 2030225 6851603 N/A 2034881 2032138 2032139

December 1984 0204A-5753A

4190265 4190567

Shaft assy., Propeller (Iricl. Items 1-9) Yoke As sy. S1i p Washer, Felt Cap, Stuffing Tube Assy.

Fitting, Grease Washer Not applicable Spider & Bearing Assembly Capscrew Capscrew

1 1 1 1 1 2 2 2 8 8

189

TROIAN

3

FRONT AXLE ASSEMBLY Item

1 2 3 4

190

Trojan Part No.

4603406 Ref Ref Ref Ref Ref Ref

Faun Part No.

Qty.

Description

Axle Assembly (SIN 59-1530 & UP) Front & Rear Planetary Group (see Page 200 - 201) (SiN 59-1261-1529 Planetary Group (see Page 205B) (SiN 59-1530 & Up) Brake Group (see Page 203) (SiN 59-1261-1529) Brake Group (see Page 205H) (SiN 59-1530 & Up) Differential Group (see Page 193) (SiN 59-1261-1529) Differential Group (see Page 205D) (SiN 59-1530 & Up)

1

-

-

-

December 1984

TROIAN

3

REAR AXLE ASSEMBLY (FOR MACHINES SiN 59-1261 - 1529) Item

Trojan Part No.

1 2 3 4 5

4600310 REF REF REF REF

December 1984 0204A-5755A

Faun Part No.

Description

Axle Assembly with no-spin Planetary Group (see pages 200-201) Brake Group (see pages 202-203) Differential Group (see pages 196-198) No Spin (see page 205)

Qty.

1

-

191

TROIAN 6

2

27

2& lOS4L

192

December 1984

TROIAN AXLE DIFFERENTIAL GROUP (FRONT AXLE) (5.28:1) (FOR MACHINES SiN 59-1261 - 1529) Item

A B C D

E 1 1A

1B 2

3 4 5 6 7

8 9

10 11 12 13

14 15 16 17 18 19 20 21

22 23 23A 24 25 26 27 28 29 30 31 32 33

34 35 36

Trojan Part No.

Faun Part No.

6602686 6602687 2042132 6602689 6602688 6602673 6602740 6602741 6601405 6601406 6600296 6600234 2034663 2006298 2033389 NSS NSS 6601479 6601633 NSS 6602692 6602693 NSS 6601167 6601167 6600190 6600189 6602851 6602696 6602697 2034463 2006310 2034461 2006312 2040812 6601119 6602694 6602695 6601498 6601499 NSS NSS NSS 6602762 6602764 6602766 6601948 6600032 6601953

4196991 4196992 4194856 4196993 4198358 4196981

December 1984 0204A-5756A

4196917 4196918 4193744 4196856 4190523 4190110 4195539 4196919 4196926 4196996 4196997

4196854 4196853 4197000 4197001 4190486 4197880 4190485 4194853 4196998 4196999 4196922 4196923

4193867 4196843 4195298

Description

Differential Carrier Assy. (Incl. Items 7-45, 49-55) Differential Carrier & Cap Assy. (Incl. Items 7-10) Pinion Bearing & Cage Assy. (Incl. Items 14-18) Drive Gear & Pinion Assy. 5.28:1 (Incl. Items 11-28) Differential Case Assy. (Incl. Items 29-32 & 36-37) Housing & Stud Assy. (Incl. Item g) Dowel, Tapered Washer Stud 5/8 x 4-7/16 Stud 5/8 x 3-3/4 Stud 5/8 x 2-3/4 Breather Plug Drain Plug Filler Plug Filler Carrier (order item B) Cap (order item B) Capscrew (Included in item B) Washer (Included in item B) Pinion (order item D) Bearing rear pinion Lock Ring Bearing cage (order item C) Cup, Inner Cup, Outer Cup, Inner Cup, Outer Kit spacer Cover &. Seal Assy. Clncl. item 20) Oil Seal Shim - .003 Shim - .005 Shim - .010 Gasket Caps crew Washer (NI) Yoke & Slinger Assy. - 8C (Incl. Item 25) Slinger Nut Washer Gear Drive (order item D) Case, Flange Half (order item E) Case, Plain Half (order item E) Bolt, long (included in item E) Bolt, short (included in item E) Bolt Nut Washer Nut (Included in item E)

Qty.

1 1 1 1 1 1 4

4 2 2

10 1 1 1 1

4 4 1 1

1 1 1 1

A/R 1 1 1 1 1 1

8 8 1 1 1 1

8 4

16 16 16 12 193

TROIAN AXLE DIFFERENTIAL GROUP (FRONT AXLE) (5.28:1) (FOR MACHINES SiN 59-1261 - 1529) Item

37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55

Trojan Part No.

Faun Part No.

6600032 2303516 2040507 6602691 6602699 2035796 6602690 6601487 2037588 6601404 6601948 2032877 6601510 6601511 2006262 2006260 6600298 6600341 6600299

4196843 4196780 4196500 4196995 4197002 5088565 4196994 4196920 4193867 4190414 4196924 4196925 4190105 4195432 2196857 4193745 4195039

Description

Washer (Included in item E) Cone Cup Adjusting Ring - RH Cone Cup Adjusting Ring - LH Lock, Adjusting Ring Capscrew Gasket, Si1astic Nut Washer Screw, thrust Lock nut Thrust Washer Side Gear Spider Pinion Gear Thrust Washer

Qty.

12 1 1 1 1 1 1 2 4 1 14 14 1 1 2 2 1 4 4

.

194

December 1984 0204A-5756A

TROJAN.

27

196

26

December 1984

TROIAN AXLE DIFFERENTIAL GROUP (REAR AXLE) (5.28:1) (FOR MACHINES SiN 59-1261 - 1529) Item A B C D

E 1 1A

1B 2

3 4 5 6

7 8 9

10 11 12 13

14 15 16 17 18 19 20 21 22 23 23A 24 25 26 27 28 29 30 31 32 33 34 35 % 37-

Trojan Part No.

Faun Part No.

6602790 4198361 6602687 4196992 2042132 4194856 6602689 4196993 6602688 4198358 6602673 4196981 6602740 6602741 6601405 4196917 6601406 4196918 6600296 4193744 6600234 4196856 2034663 4190523 2006298 4190110 2033389 4195539 NSS NSS 6601479 4196919 6601633 4196926 NSS 6602692 4196996 6602693 4196997 NSS 6600878 4196895 6600878 4196895 6600190 4196854 6600189 4196853 6602851 6602696 4197000 6602697 4197001 2034463 4190486 2006310 4197880 2034461 4190485 2006312 4194853 2040812 6601119 6602694 4196998 6602695 4196999 6601498 4196922 6601499 4196923 NSS NSS NSS 6602762 6602764 6602766 6601948 4193867 6600032 4196843 6601953 4195293 6600032 4196-843-[

December 1984 0204A-5773A

Description

Differential carrier assy. (incl. items 7-45, 49-55) Differential carrier & cap assy. (Incl. items 7 -10) Pinion Bearing & Cage Assy. (Incl. items 14-18) Drive Gear & Pinion Assy. 5.28:1 (Incl. items 11-28) Differential case assy. (Incl. items 29-32 & 36 & 37) Housing & Stud assy. (Incl. item 2) Dowel, Tapered Washer Stud 5/8 x 4-7/16 Stud 5/8 x 3-3/4 Stud 5/8 x 2-3/4 Breather Plug, Drain Plug, Filler Plug, Filler Carrier (order item B) Cap (order item B) Caps crew (included in item B) Washer (included in item B) Pinion (order item D) Bearing, rear pinion Lock Ring Bearing cage (order item C) Cup, inner Cup, inner Cup, inner Cup, outer Kit, spacer Cover & Seal Assy. (incl. item 20) Oil Seal Shim - .003 Shim .... 005 Shim - .010 Gasket Caps crew Washer (NI) Yoke & Slinger Assy. - 8C (Incl. item 25) Slinger Nut Washer Gear, Drive (order item D) Case, Flange half (order item E) Case, Plain half (order item E) Bolt, long (included in item E) Bolt, short (included in item E) Bolt Nut Washer Nut (included in item E) Washer (Included in Item E

Qty.

1 1 1 1 1 1

4 4 2 2

10 1 1 1 1

4 4 1 1 1 1 1 1

A/R 1 1 1 1 1 1 8 8 1 1 1 1

8 4

16 16 16 12 12 197

TROIAN AXLE DIFFERENTIAL GROUP (REAR AXLE) (5.28:1) Item

Trojan Part No.

Faun Part No.

38 39 40 41 42 43 44 45 46 47 48 49 50 51

2303516 2040507 6602691 6602699 2035796 6602690 6601487 2037588 6601404 6601948 2032877 6601510 6601511 REF

4196780 4196500 4196995 4197002 5088565 4196994 4196920 4193867 4190414 4196924 4196925

Qty.

Description

1 1 1 1 1 1 2 4 1 14 14 1 1

Cone Cup Adjusting ring - RH Cone Cup AdjustiAg ring-LH Lock, adjusting ring Capscrew Gasket, silastic Nut Washer Screw, thrust Lock, Nut No-Spin assembly (see page 205)

-

.

198

December 1984 0204A-5773A

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200

December 1984

TROJAN AXLE PLANETARY HUB (FOR MACHINES SiN 59-1261 - 1529) Trojan

Faun

Part No.

Part No.

4196849 4193722

34 35

6600141 6600140 REF 2032255 REF 6602748 6602855 6602856 REF 6600137 6600136 6600139 6600145 6600147 6602676 6602826 2042303 6600093 6600155 2038143 6600099 6600124 6602862 2006476 2006470 2038143 2006480 2042477 6602680 2006482 6600223 6602681 4602640 6601404 6602683 2006506 4603275

36 37 38 39 40 41

2017646 6601404 6600088 2006298 6600478 6600063

Item

1 2 3 4

5 6 7 8 9

10 11 12 l3

14 15 16 17 18 19 20 21 22

23 24 25 26 26A 27 28 29 30 31 32 33

December 1984 0204A-5757A

4195514 4197989 4199209 4199210 4193720 4193719 4193721 4193724 4193725 4196983 4192208 4196846 4196852 419559l 4196847 4193718 4196989 4190122 4195434 4195591 4190123 4195618 4196987 4195435 4196855 4196988 4196990 4190124 4195445 4196845 4190110 4196859 4193704

Description

Washer, Oil Seal Seal, Oil Sleeve, oil seal (see page 202-203) Bolt, spindle housing Spindle (see page 202-203) o ring, spindle to housing Shaft, Axle (LH Front) (RR rear) - long Shaft, Axle (LH front) (RH rear) - short Housing (see page 192-198) Cone, Inner bearing Cup, Inner bearing Bolt drum to hub Drum, brake Slinger, oil Hub Assembly, wheel (Inc. item 10 & 17) Stud, wheel Nut, wheel stud" Cup, outer bearing Cone, outer bearing Bolt, ring gear lock Lock, ring gear Hub Assembly, ring gear (Inc. sleeve) Gear, planetary ring Nut, bearing adjustment Lock, adjusting nut Bolt, adjusting nut lock Washer, thrust (inc. item 26AO Pin Gear Sun Ring, snap Washer, thrust (inner) Pinion, planetary Washer, thrust (outer) Gasket, Si1astic (20Z) Spider, planetary gear Plug, oil drain Shaft, Planetary pinion kit (incl. item 31 qty. of 3 each) Button, thrust Gasket, Si1astic (20Z) Cover Assembly, planetary (incl. item 36) Plug. oil filler Bolt, spider cover Screw, spider to hub NOTE: To update existing planetary hubs use: Wheel hub kits: 4603167 - both hubs • 4604489 - short shaft side 46044QO - long shaft side Complete records must be kept when using these .. kits _.

Qty.

2 2

28 2 1 1

2 2

24 2 2 2

62 62 2

2

16 8 2 2 2

2

4 2 4 2 2 6 6 6 1 2 2

6 2 1

2

2 12 8

201

N

o

1

2

3

4

5

6

7

8

9

11121314

10

-I

15

I

N

I I

34

33

32 31 30 29 28 27

26

25

24

TPI1S

TROIAN BRAKE GROUP (FOR MACHINES SIN 59-1261 - 1529) Item

Trojan Part No.

16 17 18 19 20

6952659 2031771 2042266 2031675 2031395 REF 2037716 2031396 N/A N/A N/A 4600497 2006354 2006356 2006632 2041623 6602719 6602720 2006654 2006640 6601783 N/A 6602822

20A 21 22 23 24 25 25A 26 27 28 29 30 31 32

6600143 2006378 4600495 6955981 2006560 2006657 6601784 2006600 6602093 6600153 2006632 2006356 2006354 2108650

1 2

3 4

4A 5 6

6A 7 8 9

10 11 12 13

14 15

2108651 32A 32B 33 34 35 36 37 38

2033250 2116143 2006616 2006614 2112171 2112172 2031479 2031391 2031617

December 1984 0204A-5758A

Faun Part No.

4195495 4190892 4190308 4195461

4190113 4190114 4190128 4195615 4197006 4197007 4195438 4190129 4196931

.

4198001 4193723 4190115 4197637 4195064 4190131 4196932 4195436 4193874 4196851 4190128 4190114 4196640 4196641 4190428 4195066 4195437 4198368 4198369 4190319 4190304 4190347

Qty.

Description

Pin, yoke to slack adjuster Pin, cotter Yoke assembly (includes item 1 & 2) Nut, air chamber Lockwasher (NI) Air chamber assy. (see page 180-181) Capscrew, bracket to axle Washer, lock Not Applicab Ie Not Applicable Not Applicable Roller brake shoe Bushing, camshaft Felt, brake camshaft Washer, felt retainer Washer, cam end Camshaft (CCW) Camshaft (CW) Link, anchor pin Lock screw, brake anchor link Pin, brake shoe anchor Not Applicable Spindle & Brake anchow assy. (Incl. ite~s 20A & 25) Sleeve, oil seal Bushing, brake shoe Shoe assy. brake (include item B-lO,2l,23 Kit lining (includes item 24) Rivets Snap ring, anchor pin Washer Spring Washer Pin, cotter (slack adjuster) Washer, felt retainer Felt, brake camshaft Bushing Bracket, air chamber (LH front) (RH rear) item 31 & 32 A) Bracket, air chamber (RH front) (LH rear) item 31 & 32 A) Fitting, grease Sleeve, brake camshaft Slack adjuster Washer, slack adjuster Guard, brake chamber (RR front) (NI) Guard, brake chamber (LH Front) (NI) Bolt (NI) Lockwasher (NI) Nut

2 2 2

4 4

4 4

8 4 2 2 2 1 1 2

4 4

11, 18, 2

& 24)

2 8 4 2

112 4

4 2 4 2 2 2 2

(incl.

1

(incl.

1 2 2 2 2 1 1 4 4 4

203

TROIAN

NO SPIN ASSEMBLY (REAR AXLE) (FOR MACHINES 59-1261 - 1529) Item

Trojan Part No.

Faun Part No.

A 1 2 3 4 5

2105236 6602612 6602611 6602609 6602610 6602608

4198362 4198363 4198364 4198365 4198366 4198367

December 1984 0204A-5759A

Description

No spin assembly Spider, snap ring & center cam assembly Clutch & hold out ring assembly Retainer, spring Spring Side gear

Qty.

1 1 2 2 2 2

205

,

,

2

3

4

5

6

7 TP2731

~:,-ow

'"

~

---®-~

~

"----------- --------~"

~~.

~~

0f'

"

25 \

26

24

23

19, 17 15 18 16

13

14

JJ J2

• 10

9

TROIAN AXLE PLANETARY HUB (FOR MACHINES SiN 59-1530 & UP) /tern

Trojan Part No.

4604117 6600141 6600140 2 REF 3 2032255 4 REF 5 6602748 6 4604111 7 4604112 REF 8 6600137 9 6600136 10 6600139 11 6600145 12 6600147 13 4604109 14 6602826 15 2042303 16 6600093 17 6600155 18 2038143 19 6600099 20 6600124 21 4604116 22 2006476 23 2006470 24 2038143 25 26 4604113 26A 2042477 27 NSS NIA 28 4604099 29 4604095 30 4604114 31 6601404 32 4604096 33 2006506 34 4604115 35 6601440 36 6601404 37 4604108 38 2006298 39 6600478 40 6600063 41 A 1

Faun Part No.

4196849 4193722 4195514 4197989

4193720 4193719 4193721 4193724 4193725 4192208 4196846 4196852 4195591 4196847 4193718 4190122 4195434 4195591 4195618

4190124

4190110 4196859 4193704

Description

Qty.

2 Spider Assy., Planetary (Incl. items 29-33 & 35) 2 Washer, Oil Seal 2 Seal, Oil Sleeve, Oil Seal (see page 205H) 28 Bolt, Spindle housing Spindle (see page 205H) 2 o Ring, Spindle to housing 1 Shaft & Sun Gear - Long 1 Shaft & Sun Gear - Short Housing (see page 205D) 2 Cone,Inner Bearing 2 Cup, Inner Bearing 24 Bolt drum to hub 2 Drum, Brake 2 Slinger, Oil 2 Hub Assembly, wheel (Inc. item 10 & 17) 62 Stud, wheel 62 Nut, wheel stud 2 Cup, outer bearing 2 C0ne, outer bearing 16 Bolt, ring gear lock 8 Lock, ring gear 2 Hub Assembly, ring gear (incls. sleeve) 2 Gear, planetary ring 2 Nut, bearing adjustment 2 Lock, Adjusting Nut 4 Bolt, Adjusting nut lock 2 Washer, thrust (incls. item 26A) 4 Pin Gear Sun (order item 7 or 8) Not Applicable 6 Washer, thrust (inner) 6 Pinion, Planetary 6 Washer, thrust (outer) 1 Gasket Silas tic (20Z) 2 Spider, Planetary Gear 2 Plug, oil drain Shaft, Planetary pinion kit (incl. item 31 qty of 3 ea 6 2 Button, thrust 1 Gasket Silas tic (20Z) 2 Cover Assembly, Planetary (Incl. item 36) 2 Plug, Oil filler 12 Bolt, spider cover 8 Screw, spider to hub

205B

TROJAN 6

2

1

23 25

lOS4L

20SC

TROIAN AXLE DIFFERENTIAL GROUP (FRONT AXLE) (5.29:1) (FOR MACHINES SIN 59-1530 & UP) Item A B C D

E

1 1A

1B 2

3 4 5

6 7 8 9

10 11 12 13

14 15 16 17 18 19 20 21

22 23 23A 24 25 26 27 28 29 30 31 32 33 34 35 36 37

Trojan Part No.

4604118 4605264 4605272 4605283 4605279 4604107 6602740 6602741 6601405 6601406 6600296 6600234 2034663 2006298 2033389 NSS NSS 460527l 6601633 NSS 6602692 6602693 N/A 6600572 6601167 4605273 6600189 4605616 NSS 4605275 4605617 4605618 4605619 N/A 2037659 6601119 4605276 4605277 6601498 6601499 NSS NSS NSS 4603341 4603340 6602766 6601948 6600032 N/A 6600032

Faun Part No.

Description

Qty.

Differential Carrier Assy. (Incl. Items 7-45, 49-55) Differential Carrier &. Cap Assy. (Incl. items 7-10) Pinion Bearing & Cage Assy. (Incl. items 14-18) Drive Gear & Pinion Assy. (Incl. items 11-28) Differential case assy. (Incl. items 29-32 & 36 & 37) Housing & Stud Assy. (Incl. item 2) Dowel, tapered Washer 4196917 Stud 5/8 x 4-7/16 4196918 Stud 5/8 x 3-3/4 4193744 Stud 5/8 x 2-3/4 4196856 Breather 4190523 Plug drain 4190110 Plug filler 4195539 Plug, filler Carrier (order item B) Cap (order item B) Capscrew (included in item B) 4196926 Washer. (included in item B) Pinion (order item D) 4196996 Bearing rear pinion 4196997 Lock Ring Not Applicable 4193779 Cup, Inner 4198359 Cup, Outer Cup, Inner 4196853 Cup, Outer Shim Pack Bearing Cage (order item C) Oil Seal Assy.

Shim - .003 Shim - .005 Shim - .010 Not Applicable Caps crew Washer (NI) Yoke & Slinger Assy. - 8C (Incl. item 25) Slinger 4196922 Nut 4196923 Washer Gear Drive (order item D) . Case, Flange Half (order item E) Case, Plain Half (Order item E) Bolt, long (included in item E) Bolt, short (Included in item E) Bolt 4193867 Nut 4196843 Washer Not Applicable 4196843 Washer (Included in item E)

1 1 1 1 1 1 4

4 2 2

10 1 1 1 1

4 4 1 1 1 1 1 1

A/R 1 1 1 1

8 8 1 1 1 1

8 4

16 16 16 12 205D

TROIAN AXLE DIFFERENTIAL GROUP (FRONT AXLE) (5.29:1) Item

38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55

205E

Trojan Part No.

4605284 2040507 4605285 6602699 2035796 6602690 6601487 4605286 2006276 6601404 6601948 2032877 6601510 6601511 4605282 4605281 6600298 6600341 6600299

Faun Part No.

4196500 4197002 5088565 4196994 4196920

4193867 4190414 4196924 4196925 4196857 4193745 4195039

Description

Cone RH Cup RH Adjusting Ring -RH Cone LH Cup LH Adjusting Ring - LH Lock, Adjusting Ring LH Lock, Adjusting Ring RH Caps crew Gasket, si1astic Nut Washer Screw, thrust Lock nut Thrust washer Side Gear Spider Pinion Gear Thrust Washer

Qty.

1 1 1 1 1 1 1 1 4 1 14 14 1 1 2 2 1 4 4

TROIAN

-

..-

o

-

0-

______

0 C'4

Ift---

~ ;ri)1

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~ ~~ ---~ _ 7 /

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----

:-~ =;?

205G

-~.

.......

:;:.~, '

____

~'-o

~

--------~ C'4

TROIAN BRAKE GROUP Item

Trojan Part No.

Faun Part No.

11 12 13 14 15

6952659 2031771 2042266 2031675 2031395 REF 2037716 2031396 4600497 2006354 2041623 6602719 6602720 2006654 2006640 6601783 N/A 4604110

15A 16 17 18 19 20 20A 21 22 23 24 25

6600143 2006378 4600495 6955981 2006560 2006657 6601784 2006600 6602093 6600153 2006354 2108650

4196640

2108651

4196641

2033250 2116143 2006616 2006614 2112171 2112172 2031479 2031391 2031617

4190428

1 2 3

4 4A 5

6

6A 7 8 9

10

25A 25B 26 27 28 29 30 31

4195495 4190892 4190308 4195461 4190113 4195615 4197006 4197007 4195438 4190129 4196931

4193723 4190115 4197637 4195064 4190131 4196932 4195436 4193874 4196851

4195066 4195437 4198368 4198369 4190319 4190304 2190347

Qty.

Description

Pin, yoke to slack adjuster Pin, cotter Yoke assembly (includes item 1 & 2) Nut, air chamber Lockwasher (NI) Air chamber assy_ (see page 180-181) Capscrew, bracket to axle Washer, lock Roller brake shoe Bushing, camshaft Washer, cam end Camshaft (CCW) Camshaft (CW) Link, anchor pin Lock screw, .brake anchor link Pin, brake shoe anchor Not Applicable Spindle & Brake anchor assy. (Incl. items & 25) Sleeve, oil seal Bushing, brake shoe Shoe assy. brake (include items B-10, 21, Kit lining (includes item 24) Rivets Snap ring, anchor pin Washer Spring Washer Pin, cotter (slack adjuster) Bushing Bracket, air chamber (LR front) (RR rear) 31 & 32A) Bracket, air chamber (RR front) (LR rear) 31 & 32) Fitting, grease Sleeve, brake camshaft Slack Adjuster Washer, slack adjuster Guard, brake chamber (RR front) (NI) Guard, brake chamber (LR front) (NI) Bolt (NI) Lockwasher (NI) Nut

2 2 2 4 4

4 4

8 4 2 1 1 2 4

4

11, 18, 20A 2 2

23 & 24)

8 4 2

112 °4

4 2

4 2 2

(incl. item 1

(Incl. item 1 2 2 2 2 1 1 4

4 4

205R

TROIAN co

"...co

206 December 1984

TROIAN CAB (E ROPS) Item

Trojan Part No.

4600982 4600946 2 4600962 4600949 3 4600963 4 4600948 5 4600964 6 7 N/A N/A 8 4600947 9 10 4600961 4601515 11 12 4601408 13 4601520 13A 4601521 14 4601405 14 4601404 15 N/A 16 4601518 4601514 17 2111481 18 4600965 19 4601482 20 2036814 2031389 21 2031615 22 23 4600838 4600839 24 4600736 4600736 4600736 25 2031389 2031389 2031389 26 2031615 2031615 2031615 27 N/A 28 N/A 29 N/A 30 N/A N/A 31 32 2106646 2100656 33 34 2032989 35 2647245 36 N/A 37 N/A 38 N/A 39 4602528

Faun Part No.

A 1

December 1984 0204A-5760A

4195570 4195460 4190345

4195460 4195460 4195460 4190345 4190345 4190345

4196429 4195954 4190425 2647245

Description

Cab, Elrops Glass, rear Rubber, glass mou~ting - rear Glass, windshield - front Rubber, glass mounting - front Glass, upper front quarter panel Rubber, glass mounting-upper front qtr.

Not app 1i cab le Not applicable Glass, rear quarter panel Rubber, glass mounting-rear quarter panel Weather Seal, - Shroud opening Weather Sea 1- Bottom sides Weather Seal-bottom rear Weather Seal-rear columns Door Assy.-RH (Incl.(1/2 qty of items 19-22 23-26) Door Assy. LH (Incl.l/2 qty. of items 19-22 23-26) Not applicable .

Weather Seal - door opening - RH Weather Seal - door opening - LH Glass-sliding-door Rubber, Glass mounting door Lock, Flush Washer Lockwasher Nut Hinge - RH door Hinge - LH door Screw - RH hinge to door Screw - LH Hinge to door Screw - doors to cab Lockwasher RS-RH hinge to door Lockwashers - LH hinge to door Lockwashers-doors to cab Nut-RH hinge to door Nut - LH hinge to door Nut - doors to cab Not applicable Not applicable Not applicable Not app 1i cab le Not applicable Bo It, raps to rear frame Shim Nut Mirror (Not as illustrated) Not applicable II

II

II

II

Qty.

1 1 1 1 1

2 2 2

2 1 2 1

2 1 1

1 1 2 2

2 8 8 8 1 1 8

12 18 8

12 18 8

12 18

8

12 8 2

Bracket, mirror RH, (not illustrated) 207

TROIAN CAB ASSY.

Item

39 40 41 41A 42 43 44 45 46 47 48 49 50 51 52 52A 52B 52C 53 53A 53B 53C 53D 53E 53F 53G 53H 53J 53K 53L ·54 54A 54B 54C 55 56 56A 56B 56C 56D

208

Trojan Part No.

Faun Part No.

4602527 2031391 4190304 2031617 4190347 2036816 4195572 6851210 4198787 2036818 4195573 2117824 4198785 6~54749 4198834 6954748 4198833 2036105 4195563 2117879 4198786 N/A 6950888 .4197500 2031863 4195504 4601483 2031455 2031616 4190346 2031390 4190303 REF 4600955 4600837 4600736 2031615 4190345 2031389 4195460 4601435 4601434 2069781 2070527 2033300 4601436 2115537 4198260 2031819 4195501 6950888 4197500 2{)31860 4195503 2051068 2115458 2115453 2031389 4195460 203-1615 4190345 2115455

Qty.

Description

Bracket, mirror - LH (not as illustrated) Lockwasher Nut Fl at Washer Knob, Door Retaining Washer Tube Spring Nut Bolt Bumpe r, Rubber Not applicable Lockwasher Nut Striker, Door (NI) Bolt (NI) Nut (NI) Lockwasher (NI) Rear Compartment (NI) Covers, Compartment Hinge Screw, pan head Nut Lockwasher Trim Key latch w/keeper, covers Screw Nut Lockwasher Cover, center compartment Fan, Defroster Screw (NI) Lockwasher (NI) Nut (NI) Terminal, bullet Bin Assy. Storage (TBG Reg.) (NI) Screw Lockwasher Nut Spacer

De cembe r 1984 0204A-5760A

1 8 8 8 2 2 2 2 4 4 4

-4 4 2 4 4 4

-

2 2 18 18 18 2 2 4 4 4 1 1 4 4 4 1 1 2 2 2 2

TRDlAN

2

210

3

December 1984

TROIAN WINDSHIELD WIPER KIT-FRONT & REAR

Item

1 2 2A 3 4 4A 5 5A 6 6A 7 8 9 10 11

12 13 14 15 16 16A 16B 16C 160 16E 16F 16G 16H 16J 17 18

Trojan Part No.

Faun Part No.

2080149 2102126 6952971 6952972 2303849 2089419 2030745 2031389 6952961 2049429 REF REF REF REF REF REF REF 4602337 4601457 6952973 4601465 4601454 4603301 REF REF REF REF REF REF REF REF 4601455 4601456

4191420 4198261 4197557 4197558

December 1984 0204A-5761A

4198262 4195454 4195460 4195633

Description

Blade, Front Ba 1de, Rear Bolt Nut Wiper Arm, Front Wiper Arm, Rear Bolt, wipers Lockwasher Nut Washer Nut Washer Driver Cap, rubber Nut Washer, Stee 1 Washer, Fiber Spacer Kit adapter (inc1s. items 5, 5A & 14) Gasket Wiper Motor assy. (inc1s. 16-18) Kit, motor (includes item 16A-16J) Motor Washer Nut Screw Link, connecting Washer, Spacing C1 ip, Spring Bracket Screw Shaft, Pivot (NI) Inc 1ude S items 6- 11 ) Arm, Drive (NI)

Qty.

1 1 2 2 1 1 4 4 2 2

-

-2 2 2 2 2 2

-

-

2 2

211

TROIAN

212

December 1984

TROIAN AIR CONDITIONER/HEATER (OPTIONAL) Item

A B C 1 2 3 4 5 6 7 8 9 10 11

12 13 14 15 16 . 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 36 37 38 39 40 41 42 43 44 45 46 47

Trojan Part No.

Faun Part No.

REF II II II

.

II

4601883 4601883 2054765 4601884 4601835 2108706 2107448 2108376 2108374 2031473 2031391 2108391 2031477 2031391 2031535 2031619 4602829 2036818 2031519 2031523 2031619 2108568 2079410 2031471 4601851 4601848 2031617 2036816 2037575.

4601889 2031454 2031615 2036813 4601856 4601857 4601847 2031429 2031615 2078676 4601836 4601837 4601891 4601890 2031475 2031391

De cembe r 1984 0204A-5762A

4190315 4190304 4190318 4190304 4190349 4195573 4190328 4190331 4190349 4195743 4195467 4190347 4195499 4190314 4190345

4195463 4190345 4195739

4190317 4190304

Description

Air Conditioner Kit (see page 216-217) Heater (see page 216-217) Control Panel Installation (see page 216-217) Knobs (see page 216-217) Pane 1 (see page 216-217) Cable (Heater) Cable (A/C) Clamp Va 1ve, contro 1 Hose Assy.

Be lt V Compressor, Freon Bracket Support Bolt Lockwasher Angle Assy.

Bolt Lockwasher Bolt Nut Link, belt adj.

Washer Bolt Bolt Nut Clutch Termi na 1 knife end Bolt Condenser Bracket Nut F1 atwasher Bolt Grommet Bolt Nut Lockwasher Receiver, dehydrator Clamp Angle Bolt Nut Clamp Hose Hose Assy.

Hose Assy.

Hose Assy.

Hose Assy.

Bolt Lockwasher

Qty.

-

2 1 4 1 2 1 1 1 1 4 4 1 2 2 1 1 1 1 1 1 1 1 1 1 1 2 4 4 4 2 4 4 4 1 1 1 2 2 1 1 1 1 1 4 4

213

TROIAN AIR CONDITIONER/HEATER (OPTIONAL) Item

Trojan Part No.

48 49 50 51 52 53 54 55

REF 4603304 4602811 4602810 2091844 REF 4602030 REF

Faun Part No.

-

Wire Kit, clutch bolts Seal, weather (NI) Seal, weather (NI) Adhesive (NI) Cab (see page 207) Support Shroud (see page 49)

.

214

Qty.

Description

1 2 2 1

-4 -

,

December 1984 0204A-5762A

NOTE

215

TROIAN

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-I 216 December 1984

TRDlAN CONTROL PANEL INSTALLATION HEATER/AIR CONDITIONER (OPTIONAL) Item

1 1A

1B 1C 2 3 3A 4 5 6 7 8 9 10 11 12 13

14 15 16 17 18 19 20 21

Trojan Part No.

4601818 4603889 4604690 4604691 4601819 4601885 2033338 4602815 4602712 4601886 4601887 4601721 4601722 4602815 4601810 REF 4603698 2031475 2036816 2041069 REF 2064659 2104805 2064659 4601845

December 1984 0204A-5763A

Faun Part No.

4190317 4195572 4195606 4195680 4196254 4195680

Description

Heater Blower assy.

Motor Resistor Air conditioner kit Louver Screw Screw Bracket assy.

Control Panel Knobs Bracket, support Cover Screw Plate mount Screw, hex hd, self tapping Hood Bolt Washer, flat Lock nut Bulkhead Clamp Elbow, 90 degree Clamp Inlet assy., air

Qty.

1 1 1 1 1 2 8 4 1 1 4 1 1 2 1 4 1 4 4 4

-

1 1 1 1

217

TROIAN

-('I)

co co co

-

218

December 1984

TROIAN EMERGENCY STEERING HYDRAULIC SYSTEM (OPTIONAL) Item 1 2 3 4 5 6 7 8 9 10 11

12 13 14 15 15A 15B 15C 150 16 17 17A 17B 17C 170 18 19 19A 19B 19C 190 20 21

Trojan Part No. REF 2031475 2031391 2031617 2115440 2031429 2031389 2031615 2053277 2032014 2092914 2032003 2032001 2100892 4600185 4600331 2031529 2031531 2031619 4600693 2097577 2070816 2072633 2031519 2031393 2080811 2113070 2033316 2072632 2031500 2031392 4601151 REF

Faun Part No. 4190317 4190304 4190347 4198099 4195463 4195460 4190345 4195648 4190389 4195830 4190384 4192868

4198376 0027556 4190349 4198060 4195712 4191333 4190328 4190306 4190439 4195139 4190325 4190305

Description Pump & Motor assy. (see page 222-223) Bolt Lockwasher Nut Switch, magnetic Bolt Lockwasher Nut Reducer-at hyde tank elbow, 90 degree hose, suction Elbow, 45 degree Elbow, 45 degree Hose, pump to switch Switch, flow Bracket, switch (NI) Bolt Bolt Nut Hose, steer pump to switch Elbow, 90 degree Flange half (NI) Oring (NI) Bolt (NI) Lockwasher (NI) Plug Elbow, 90 degree Flange half Oring Bolt Lockwasher Mount Plate Va 1ve, steer (see page 124-127)

Qty. 4 4 4 1 2 .2

2 1 1 1 1 1 1 1 1 1 1 3 2 1 2 1 4 4 1 1 2 1 4 4 1

-

-

December 1984 0204A-5764A

219

-I

N N

.ELECTRICAL SYSTEM

o

32

MAGN ETIC SWITC H .

~221

30

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29

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6

CONTROLS

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7

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4 PRESSURE SWITCH

3-25-26

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31

1- -,

II

20 18 '-19

10 11

6659

TROIAN EMERGENCY STEER SYSTEM INSTALLATION ( OPTIONAL) Item

1 2 3 4 4A 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 21A 21B 21C 210 22 22A 22B 22C 220 23 24 25 26 27 28 29 30 31 32 33 34 35 36

Trojan Part No.

Faun Part No.

REF 2050203 2113877 2312679 2107201 2059742 2033414 4601387 4600288 2085407 2110786 4600595 2110132 4600594 2113607 4601386 2035671 2031996 2116039 2032292 2032310 2115091 2116437 2115092 2070527 2033300 4600659 2031477 2036816 2031391 2031617 REF REF 2031427 2067431 4600228 4600230 2115440 REF

Switch,flow (see page 218-219) 4197914 Relay, latching Buzzer 4197991 4198098 Light, Indicator 4197928 Bulb, 24V 4198378 Terminal, ring 4195540 Wi re Assy.

Wi re Assy. (Harness) Wire Assy.

Wire Assy.

4198383 Wi re Assy.

Wire Assy. (Harness) 4198380 Wire Assy.

Wire Assy.

Wire Assy.

Cab le, battery 4190610 Switch, pressure Adapter 4190381 Tee 4198612 St. ELL 4195517 Tee 4198998 Switch assy., micro (includes item 21A) Wire Assy. (NI) Spaer, switch mount (NI) Nut (NI) Lockwasher (NI) Angle, switch mount 4190318 bolt, mount angle to bracket 4195572 fl atwasher 4190304 10ckwasher 4190347 nut Switch, battery, (see page 68-70) Pump &motor assy. (see page 222-223) 4195462 Bolt Nut 4195695 Disc.

Clevis & Disc. Assy.

4198099 Switch magnetic Batteries Switch, micro (see item 21) Cable to starter (see page 64-66) Instrument pane 1 (see page 68-70) Gauge, oil pressure (see page 68-70) Switch, pressure (see item 16) Hose Assy. (see page 68-70)

December 1984 0204A-5765A

Description

Qty.

-

1 1 1 1 2 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 1 2 2 2 2

-

4 4 4 1 1

-

221

TROJAN

TP3202

222

TRDlAN EMERGENCY STEERING PUMP & MOTOR (OPTIONAL EQUIPMENT) Item

A B 1 2 3 4 5 6.

7 8 9 10 11

12 13 14 15 16 17 18 19 20 21 22 23 24 25

Trojan Part No.

Faun Part No.

2095622 6801017 6801013 6801015 6801014 2056293 6801016 6801030 6801031 2077415 6801035 6801032 NSS 6801026 NSS 6801034 2031391 2031475 NSS 6801029 NSS 6801027 NSS NSS 6801025 6801033 6801028

4197926 4198385 4198386 4198387 4198388 4198389 4198390 4198391 4198392 4198393 4198394 4198396 4198397 4190304 4190317 4198398 4198399 4198400 4198401 4198402

Description

Pump & motor Assy. (incl. items B&l) Pump Assy. (Incl., items 6-14, 17, 18 & 21-25) Motor Assy.

Gasket Adapter Bolt Coupling Oi 1 Seal Ring Retaining Ring, Retaining Bearing Capscrew Housing mounting (order item A or B) Beari ng Shaft, Drive (order item A or B) Key Washerlock Bolt Sliaft, idler (order item A or B) Pin, drive Gear (order item A or B) Pin, Dowel Housing, Gear (order item A or B) Housing, port (order item A or B) Ring, Housing Capscrew Shim (NI)

.

Qty.

1 1 1 1 1 4 1 1 1 2 1 4

4 -

1 2 2

1 4 -

2 4 2

,

December 1984 0204A-5766A

2:::3