O and K WHEEL LOADER MODEL 5500-TB093 PARTS MANUAL - PDF DOWNLOAD

PARTS, MANUAL MODEL 5500 MANUAL'TB093 MANUAL PART NO. 2023051

Revision 11

PARTS. MANUAL Machine Serial No ....

Engine Model ..

............... Serial No.. ......................... .

Transmission Part No.

........ Serial No •.......................

Front Axle Part No ..... .

..... Serial No •.............................

Rear Axle Part No •.

....... Serial No •..............................

MODEL 5500 MANUAL TB093 MANUAL PART NO. 2023051

Revi s ion 11

•

TRO ..AN INDUSTRIES INC.

September, 1984

I NTRODUCTI ON This manual illustrates and identifies maintenance parts for the Model 5500 Loader, to enable you to determine the part number and name assigned to the part you wish to order. Ordering by proper part number and name will help ensure the receipt of the proper part the first time without time-consuming exchanges of correspondence or other annoying delays.

;;ov,cred

An index is in the front of this manual to help you determine which illustration contains the part you want to order.

Determine the basic system or assembly in which the part is used, and find this system or assembly in the Index. It will ref~rence the pages which illustrate and list the part.

This manual contains the latest information available at the time of printing. However, at the discretion of Trojan Industries Inc. its contents are subject to change without notice. This reservation is in keeping with the tompany's policy of constant progressive improvement and refinement of all our products. As a result of such policy, certain changes may be made from time to time which will not be covered in this manual.

Because we are constantly upgrading our equipment, it ;s necessary that the SERIAL NUMBER of your machine accompany every repair parts order. To assure the receipt of the prappr part, it is essential that the following information be included with your parts order: MACHINE MODEL NUMBER MACHINE SERIAL NUMBER PART NUMBER OF THE DESIRED PART PART NAME OF THE DESIRED PART QUANTITY OF ITEM WANTED NAME AND ADDRESS TO WHICH PART SHOULD BE SENT USE ONLY PARTS WHICH ARE AUTHORIZED BY TROJAN INDUSTRIES, INC. TO ENSURE THAT ORIGINAL DEPENDABILITY AND PERFORMANCE WILL BE MAINTAINED. Cert!tn abbreviations are used in the parts list to call your attention to specific situations. These abbreviations are explained as follows: AIR

- As Required: No specific quantity can be assigned to the part since the number used varies from machine to machine.

N.S.S. -

Not Serviced Separately: "This part is not serviced by itself but, for reasons of matching fit with another part or for other reasons, it is serviced only as part of another assembly.

N.I.

Not Illustrated: The part is used on the machine, but is not shown on the parts illustration.

WHEN YOU RECEIVE PARTS: Check immediately to assure that you have received the correct parts, the correct quantity, and that they are in good condition.

Report any errors to your Trojan Distributor.

In case of shipment damage, make any claims to the carrier immediately.

INDEX A

Accelerator Pedal & Linkage (GM) Accelerator Pedal & Linkage (CD) Accessory Control Panel Accessory Panel Wiring Accessory Hydraulic Piping Air Cleaner (GM) Air Cleaner (CD) Air Chamber~ont & Rear) Air Intake (GM) ~ Air Intake System (CD) Air Reservoir Piping (GM) Air Reservoir Piping (CD) Air Governor Air Shift, Alternator Alternator and Mounting (70 Amp) (GM) Alternator and Mounting (70 Amp)(CO) Automatic Bucket Leveler and Indicator Automatic Hoist Cut-Out Automatic Lubrication Manifolds Automatic Lubrication System (Front Frame) Automatic Lubrication System (Rear Frame) Axle Assembly (Front) Axle Assembly (Rear) Ax le Brake Group Axle Cradle

34-35 42-43 149 150- 151 7lA-71B 48 49 128, 129 44-45 . 46-47 120-123G 124-125J 126, 127 l11-11lA 56-58 31 C-3lO 33C- 330 60-61 59 164- 166 170-172 168- 169 139 140 146-147 10-11

B

Ball Slip Assembly Back-Up Warning Alarm Battery & Wiring (Main) Belly Pans and Guards Brake Control and Lines Brake Control and Lines (2 Pedal Option) Brake Assembly Bucket Assembly Bucket Leveler, Automatic Bucket Cylinder Assembly

134-135 56-58A 56-58A 11 C-11D 116-1180 118F-118G 146-147 26-27 60-61 86-87

C

Cab Carrier Assembly, Planet Clutch Cut-Out Switch Connector, Watertight· Controls, Main Hydraulic Valve (2 Spool) (3 Spool)(Also See Hyd. Sys., Servo) Controls, Transmission Control Valve Assembly, Main

152-1540 144-145 131 59 88-91 112-114 80-83

Revision 11 - September, 1984

Control Valve Assembly, Transmission Control Valve Console Counterwe i ght Converter, Torque Cradle, Ax 1e Cylinder, Bucket Cylinder, lift Cylinder, Steering

See Note 18-21C 10-11 See Note 10-11 86-87 84-85 104-105

o Defroster, Fan Decals & Identification Differential Group (Front) Differential Group (Rear) Differential No-Spin Assembly Draw Bar Pin

160-161B 158- 159 140-142 143A-143G 143H 10-11A E

Electrical System, Main Electrical System, Accessory Emergency Steering System Engine & Related Parts (GM) Engine & Related Parts (CD) Engine Cooling (GM) Engine Cooling (CD) Engine Controls (GM) Engine Controls (CD) Engine Mounting (GM) Engine Mounting (CD) Ether Start Kit Ether Start Switch Exhaust System (GM) Exhaust System (CD)

56-58A 150- 151 174-175 30-31 32-33 38-39 40-41 34-35 36-37 30-31 32-33 64-65 64-65 50-SOC 51-518 F

Fenders Filter Assembly, Engine Oil (GM) Filter Assembly, Engine Oil (CD) Filter Assembly, Hydraulic Oil Filter Assembly, Transmission Oil Filter Assembly, Fuel (CD) Floor Plates & Seat Support Frame, Front & Rear Fuel Tank Fuel Tank & Lines (GM) Fuel Tank & Lines (CD)

17A-17B 30-31 32-33 28-29 110 53 18- 21 10-11 28-29 54-55 52

G

Gauges, Instrument Pane 1 Governor, Air Guards, Belly Pans Revision 1.1 - September, 1984

62-63 126-127 11 C- 11 0

H

Headl ights Heater Hood Hub Axle Hoist Cut-Out, Automatic Hydraulic Piping, Accessory Hydraulic Control Valve Levers, 'Main (Also See Hydraulic System, Servo) Hydraulic Control Valve, Main (2 Spool) Hydraulic P~Main &Steering Hydraulic Pump, ~n Steering &Servo Hydraulic Reservoir Hydraulic System, Buck~t Cylinder Hydraulic System, Emergency Steering Hydraulic System, Main Hydraulic System, Steering Hydraulic System, Servo Hydraulic System, Transmission

66-67 160- 161 12- 13K 144- 145 59 71A-71 B 88-91 80-83 76,79B9 72-74 28-29 7lL-71N 174-175 68-71K 98-1000 96-97R 108-109

I

Identification, Decals and Instrument Pane 1

158-159 62-63 L

Lift Arm Lift Arm Linkage Lift Cyl inder Lights Lights, Dash Lubrication System (Front Frame), Automatic Lubrication System (Rear Frame), Automatic Lubricator and Air Piping

14-15 14-15 84-85 66-67 149 170- 172 168-169 163

M

Main Hydraulic System Main Hydraulic Pump Manifolds, Automatic Lubrication Muffler (GM) Muffler (CD)

68-71R 72-79B 164-166 50-50C 51-51B

o Oil Cooler Oil Cooler System Oil Filter Assembly, Hydraulic Oil Filter Assembly, Transmission Orbitrol Assembly, Steering

100H-101B 100H-101B 28-29 110

106

Revision 11 - September, 1984

P

Paint Pans and Guards, Belly Pillow Block Pivot Group, Main Planetary, Axle Pre c 1e a ne r (GM ) Propeller Shaft Assemblies Pump, Emergency Steering Pump, Main Steering Hydraulic Pump, Main Steering & Servo Hydraulic

25 11 C-11D 132- 1338 16-17 144-145 47C-47D 136-138 178- 179 76-79B 72-74

R

Radiator Assembly (GM) Radiator Assembly (CD) Reservoir, Air Reservoir, Fuel Reservoir, Hydraulic

42-42A 421)-43 120-125J 28-29 28-29 S

Seat Assembly Seat Support Servo Valve Assembly (2 Spool) Servo Valve Assembly (3 Spool) Shaft Assemblies, Propeller Sheetmeta 1 Shroud, Front Starter, Engine Steering Cylinder Steering Gear Installation Steering Hydraulic System Steering Pump Steering Valve Assembly (flow Control) Steering Valve Assembly (Orbitrol) Switch, Back-Up Alarm Switch, Battery Switch, Clutch Cut-Out Switch, Ether Start Switch, Neutral Start Switch, Proximity (Limit) Switch, Starter

22-23 18-21 92-94, 95E-95M 95A-95C 136-138 12- 13K 12- 13K 56-58A 104-105 106 98-1000 72-79B 102- 103 106 56-58 62-63 131 62-63 56-58 56-58 62-63

T

Tires & Wheels Tools Torque Converter Assembly Transmission Assembly Transmission Controls Transmission Hydraulic Filter Transmission Hydraulic System Transmission Mounting Parts Revision 11 - September, 1984

24 25 See Note See Note 112-114 110 108-109 115

v Valve Controls, Main (Also See Hyd. Sys. Servo) Valve, Cushion Valve, Emergency Brake Valve, Flow Control Valve, Main Hydraulic Control Valve, Pressure Reducing Valve, Orbitro1 Valve, Servo (2 Spool) Valve, Servo (3 Spool) Valve, Shuttle

88-91 100F-100G 62-63 102-103 80-83 96-97 106 92-94, 95E-95M 95A-95C 96-97

W

Wheels Windshield Wiper Kit Winterization Kit Wiring, Main Wiring, Accessory Wiring, Emergency Steering

24-24A 156-157 160-161B 176-177 150- 151 176-177

TROJAN STANDARD PARTS LISTING (See Index Rear of Manual) NOTE:

Refer to Detroit Diesel Allison Manual for Transmission and Torque Converter information.

Revision 11 - September, 1984

QUICK REFERENCE TROJAN PART NO.

FAUN PART NO.

Insert)(GM) Insert) (GM) Insert) (CD) Insert) (CD)

6953107 6953106 6960003 6954999

0746916 4194702 4197646 4197619

Engine Oil - GM CD - By-Pass CD (Spi n-On) Lube (Spin-On) CD -

6955303 6956022 6960390 6954962

4194770 4198280 0746870 4199645

Eng i ne Fue 1 - GM - Primary Secondary CD -

6954847 6954525 2078834

4197615 4197612 4191413

1 1 2

Hydraulic Oil, Trans. , Tank

6955910 2092442

4194827 4191560

1 6

Corrosion Resistor (CD)

6851950

4789552

Alternator - GM (Set of 2) CD Serial No. Thru 59-1245 (Set 2) 59-12246-59-1266 (Set 2) 59-1267 & Higher (Set '2) (70 Amp) 59-1267 & Higher

2052051

4195642

2085015 2088356 2045744 2108317

4195766 4198220 4198749 4199106

Fan

GM (Set of 3) CD (Set of 2)

6851949 6953036

4197276 4197578

CD (Set of 2)

6960442

FILTERS Air (Large (Small (Large (Sma 11

QTY.

BELTS

,.

Water

~ump

Revision 11 - September, 1984

1 1 1

9

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REVISION 1 - MARCH 1978

TROJAN FRAME & COUNTERWEIGHT

Item

Trojan Part No.

Faun Part No.

*1 #1 @1

4196307 4199190 4199164

9

4196349 4195458 4196493 4198479 4195576 4190425 4195609 4196350 4199152 4199151 4199153 4199150 4195488 4195607 4196529 4197763 4196123

2105608 211661 7 2115933 Xl 4600251 $2 2105896 2031167 $3 2107209 $3 2114891 ¢3 $4 2036826 2032989 $5 2041078 $6 2105897 ¢6 2115548 ¢6A 2115545 ¢6B 2115563 ¢6C 2115542 ¢6D 2031588 ¢6E 2041074 7 2107616 8 2032007 210350~

2037662 2037661 11 2106212 12 2106217 13 2106220 14 2106222 15 2099118 16 2107666 17 2106190 18 2075186 19 2107447 20 2107416 21 2116073 22 2301210 23 2107418 *24 2115367 +24 2116599 25 2031562 26 4602255 27 2099226 Y27A 0040408 28 2080946 29 2031624 30 2099299 2103871 $31 2114907 ¢31 2114906 ¢31 32 2115438 33 2115436 10

4196367 4196368 4196370 4196371 4195896 4196535 4196366 4195144 4196513 4196507 4198441 4196768 4196508 4199145 4190339 4195901 4195747 4195491 4195908 4196141 4198478 4198477 4198442 4198443

Description

Rear Frame Assy.

Rear Frame Assy ..

Rear Frame Assy.

Rear Frame Assy.

Step Assy., Upper Bolt Bolt (Used with Counterweight) Bolt Washer, Flat Nut Locknut (Used with Counterweight) Step Assy., Lower Step, Folding (N.I.) Le ve r (N. 1. ) Loop, Chain End (N.I.) Chain (N.1.)

Bolt, Step Pivot (N.I.) Nut (N. 1.)

Cradle Assy. (Incl. Item 14) Elbow, 90° Tube Assy., Grease Line (Rear Cradle Pin) Bolt, Cradle Pin to Support - Rear Bolt, Cradle Pin to Support - Front Cradle Pin Assy.

Shim Seal .

Bearing, Axle Cradle Seal Tube Assy., Grease Line (Front Axle Pin) Bolt Nut Link, Steering Safety Pin Assy., Safety Link Spacer Pin, Hair Cotter Lock Pin Assy., Safety Link Frame Assy., Front (Supersedes 2106410) Frame Assy., Front Bolt Plate, Lock (Supersedes 2099227) Pin, Hoist Cylinder to Front Frame Seal (N.1.)

Bolt Nut Spacer Counterweight (1786 Lbs = 810 Kg) Counterweight - LH (1820 Lbs = 825 Kg) Counterweight - RH (1820 Lbs = 825 Kg) Pin, Draw Bar (Optiona1)(N.I.) Pin, Draw Bar Pin Locking (N.I.)

Revision 11 - September, 1984 0115A-5351A

Qty.

1 1 1 1

2 8 8 8 8 8 8 2

2 2 2 2 2 2 1 2 1 8 8 2

18 2 2

2 1

16 16 1 1 1

2 1

1 1 6 2 2 4 2 2

2 2 1 1 1 1

11

TROIAN FRAME AND COUNTERWEIGHT

Item

Trojan Part No.

Faun Part No.

Qty.

Description For Machines Having the Following Serial Numbers:

* 59-1245, 1248, 1250, 1252, 1253, 1.256, 1257 & 1260

+ 59-1246, 1247, 1251, 1254, 1255, 1258, 1259, 1261

and Hi gher 1224 thru 1240, 1244, 1245, 1249 thru 1260 ¢ 223, 1241 thru 1243, 1246 thru 1248, 1261 & HighE r # 59-1246, 1247, 1251, 1254, 1255, 1258, 1259 & 1261 @ 59-1267 thru 1296 X 59-1297 - 1510 Y 59-1310 & Higher

~222,

.

-

.

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Revision 11 - September, 1984 0115A-5351A

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BELLY PANS AND GUARDS

Item

Part No.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48

2108223 8100296 8100425 8100021 2108225 8100299 8100425 8100021 8100297 2108222 2031613 8100429 2036824 2108227 8100298 8100425 8100021 2108291 2094027 2094028 2108430 2108431 8100222 8100026 2108435 2108436 8100222 8100026 8100223 8100064 8100062 8100026 2108434 8100224 8100062 8100026 2108323 2108324 8100055 2071517 8100244 8100050 8100048 2108322 2108325 8100055 8100050 8100048

Descript~on

Pan Assembly, Front Frame Belly Bolt Nut Flatwasher Pan Assembly, Transmission Belly Bolt Nut FJatwasher Bolt Pan Assembly, Cradle Belly Bolt Nut Flatwasher Pan Assembly, Rear Frame Belly Bolt Nut Flatwasher Guard Assembly, Radiator Pin, Clevis Wire, Spring Guard Assembly, Brake Cylinder - oR. H. Guard Assembly, Brake Cylinder - L. H. Bolt Lockwasher Guard Assembly, Brake Line - R. H • Guard Ass'embly, Brake Line - L. H. Bolt Lockwasher Bolt Flatwasher Nut Lockwasher Guard, Lever Bolt Nut Lockwasher Reinforcement, Hydraulic Tank - Front Reinforcement, Hydraulic Tank - Rear Bolt Spacer Bolt Bolt Nut Reinforcement, Fuel Tank - Front Reinforcement, Fuel Tank - Rear Bolt Bolt Nut

Revision 8 - Julv. 1981

Qty. 1

4 4 4 1

2 2 4 2 1

4 4 4 1

4 4 4

1i

4 4 1 1

4 4 1

4 4 4

2 2 2 2 2 8 8 8 1 1

5 2 2

2 4 1 1 5

4 4

11n

::-,

t'

-

I031L

SHEETMETAL SHROUDING Item

Part No

*1

2106322 2109347 8100223 8100026 8100064 2108639 8100240 8100077 2106300 8100240 2314392 8100245

+1 2 3 4 5 6 7

8 9

10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33

34 @35 ¢35 36 37 38

I

39 40 41 42 43

8102435 2104475 8400454 2104389 2106295 2107441 2107831 2107442 8101980 8100026 2106296 2107698 2108163 2107700 8106700 2106164 8100299 8100021 2041074 2107277 2107278 8100242 8100048 2106166 2109246 8100055 2032962 2104473 2104472 8100077 8102123 2104471

Description

{For Machines Having Serial Numbers 59-1011 through 59-1219) .

Shroud, Front Shroud, Front Bolt Washer, Lock Washer, Flat Bulkhead (Supersedes PIN 2106439) Bolt, Bulkhead to Frame Washer, Flat Support, Hood Bolt, Hood Centre Section to Support Washer, Flat (Bulkhead and Rear Cowl) Bolt, Hood Support to Bulkhead and Rear Cowl (Supersedes PIN 2031525) Not Applicable Nut Pin, Clevis Pin, Cotter Cylinder, Spring (Front) Hood, Side Section R.H. Hinge, Continuous R.H. Hood, Centre Section Hinge, Continuous L.H. Bolt, Hood Sides to Centre (Supersedes PIN 2031473) Washer, Lock Hood, Side Section L.H. Cylinder, Spring (Rear) Catch, Hood Spring, Torsion Pin, Cotter Rear Cowl Assembly Bolt, Rear Cowl to Rear Frame (Supersedes PIN 2031581) Washer, Flat Nut Handrail Assembly, Right Side Handrail Assembly, Left Side Bolt Nut Grill Assembly Grill Assembly .

Bolt, Grt11 AssemBly to Rear Cowl Washer, Flat Lock Assembly, Rtght Side (Includes Item 39 and 41) Lock Assembly, Left Side (Includes Items 39 and 41) Handle (N.S.S.) (Order Item 38) Washer,.Lock Assemb1v . Latch (N. S. S.). (Order Item 38) ..

Nut Yoke, End

Revision 5 - February, 1980

Qty 1 1

4 4

4 1 4 4 2 4 4

4 4

8 8 2 1 1

1 1

42 42 1

2 2 2 2 1 4

8 4

1 1 6 4 1

1 6 6 1 1 4

4 4

13

SHEETMETAL SHROUDING Item 44 45 46 47

Part No 2104468 8400454 8101934 8100029

Qty

Description

4 4 24 24

Pin, Yoke Pin, Cotter Screw, Cap (Lock Assembly to Hood) Washer, Lock >

~

* For Machines Having Serial Numbers 59-1011 through 59-1028

+ For Machines Having Serial Numbers 59-1029 and Higher @ For Machines Having Serial Numbers 59-1011 through 59-1052

¢ For Machines Having Serial Numbers 59-1053 and Higher

--

-

13A

Revision 5 - February, 1980

-_ / ..

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Revision 5 - February, 1980

TROdAN Sheetmeta1 Shrouding

Item

1 2106164 2 2031484 3 2032965 4

5 6 7 8 9

10 11

12 13

14 15 16 17 18 19 20 21 22

23 24 25 26 27 28 29 30 31 32 33

34 35 36 37 38 39 40 41 42 *43 +43 44 45 46

Description

Part No

2041074 2109246 2031519 2032962 2108639 2036818 2031517 2110636 2039565 2031525 2036818 2031393 2031619 2036653 2031531 2036818 2031393 2031619 2031496 2031392 2036817 2111203 2111204 2111201 2111202 2110495 2036816 2041069 2100320 2036818 2031761 2031450 2031390 2031616 2110588 2110589 2031475 2031391 2036816 2109347 2113512 2031477 2031391 2036816

(For Machines Having Serial Numbers 59-1220 thru 59-1245, thru 59-1250, 59-1252, 59-1253, 59-1256 and 59-1257) Cowl Assembly, Rear Bolt - Rear Cowl Assembly to Rear Frame F1atwasher Nut Stop Grill Assembly Bolt - Grille Assembly to Rear Cowl F1atwasher Bulkhead Assembly Flatwasher Bolt - Bulkhead to Frame Hood Assembly Spacer Bolt F1atwasher Lockwasher Nut Spacer Bolt - Hood to Bu1khe~d ~Top) F1atwasher Lockwasher Nut Bolt - Hood to Bulkhead (Side) Lockwasher F1atwasher Panel Assembly, Rear Side - R.H. Panel Assembly, Rear Side - L.H. Panel Assembly, Forward Side - R.H. Panel Assembly, Forward Side - L.H. Swivel Assembly F1atwasher Locknut Rod, Hood F1 atwasher Pin, Cotter Bolt - Hinge to Hood Lockwasher Nut Panel Assembly, Lower Side - R.H. Panel Assembly, Lower Side - L.H. Bolt - Lower Panel to Frame Lockwasher F1atwasher Shroud, Front.

Shroud, Front Bolt - Front Shroud to Frame Lockwasher Flatwasher

Revision 7 - May, 1981

I

Qty

1

4 8 4 1 6 6 1 4 4

1 6 6

6 6 6

2 2 2 2 2 4 4 4

1 1 1 1 4

8 4 4 4 4

20 20 20 1 1

12 12 12 1 1 4 4

4

130

••aDdAN Sheetmeta1 Shrouding

Item

47

Description

Part No

Qty

8

2110889 Latch Assembly, Draw ,

* For Machines Having Serial Numbers 59-1220 thru 59-1236.

--------

~

+ For Machines Having Serial Numbers 59-1237 and Higher.

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.

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13G Revision 7 - May, 1981

TROJAN SHEETMETAL SHROUDING For Machines Having Serial Numbers °59-1246, 1247, 1251, 1254, 1255, 1258 & Higher Item

Trojan Part No.

1 2120099 *lA 2106052 lB 4601574 2 2031582 2031965 3 4 2041074 2109246 5 2071028 6 N/A 7 8 2114234 2036818 9 10 2031517 2114218 11 12 N/A 13 2031521 14 2036818 15 2031393 16 2041071 17 2020422 18 2031525 19 2036818 20 2314392 21 2041071 22 2031525 23 2314392 24 2036818 25 2116756 26 2116757 27 2111201 28 2111202 29 211 0495 30 2036816 31 2041069 32 2100320 33 2036818 34 2031761 35 2031450 36 2031390 37 2031616 38 2110588 39 2110589 40 2031475 41 2031391 42 2036816 43 2113512 44 2031477 45 2031391 46 2036816 47 2110889

Faun Part No.

4198481 4195485 4190376 4190838 4198281 4199084 4199129 4195573 4190327 4199128 4190329 4195573 4190306 4195607 4198486 4190332 4195573 4196818 4195607 4190332 4196818 4195573 4198289 4198290 4198291 4195572 4195606 4198292 4195573 4198491 4190312 4190303 4190346 4198294 4198295 4190317 4190304 4195572 4199121 4190318 4190304 4195572 4198265

Revision 11 - September 0115A-5352A

Description

Cowl Assy., Rear (Supersedes PIN 2116736) Cover, Radiator,Lock (N.I.) Padlock (N.I.)(Supersedes 2114085) Bolt-Rear Cowl Assy. to Rear Frame F1 atwasher Nut Stop Grill Assy.

Bolt-Grille Assy.

Not Applicable Bulkhead Assy.

F1atwasher Bolt-Bulkhead to Frame Hood Assy.

Not Applicable Bolt Flatwasher Lockwasher Nut Spacer Bolt - Hood to Bulkhead (Top) F1 atwasher Washer, Hardened Nut Bolt-Hood to Bulkhead (Side) Washer, Hardened Fl atwasher Panel Assy., Rear Side - RH Panel Assy., Rear Side - LH Panel Assy., Forward Side - RH Panel Assy., Forward Side - LH Swi ve 1 Assy.

F1atwasher Locknut Rod, Hood F1 atwasher Pin, Cotter Bolt, Hinge to Hood Lockwasher Nut Panel Assy., Lower Side - RH Panel Assy., Lower Side - LH Bolt Lower Panel to Frame Lockwasher Fl atwasher Shroud, Front Bolt - Front Shroud to Frame Lockwasher Fl atwasher Latch Assy., Draw

Qty.

1 1

1 4 8 4 1 6 1 4 4 1

5 5 5 5 5 3 3 3 3 2 2 2 1 1 1 1 4 8 4 4 4 4

20 20 20 1 1

12 12 12 1 4 4 4 8

13H

TROJAN SHEETMETAL SHROUDING For Machines Ha~ing Serial Numbers 59-1246, 1247, 1251, 1254, 1255, 1258 & Higher Item

48

Trojan Part No.

4601574

Faun Part No.

aty.

Description

Padlock, Side Panels (N.I.)(Supersedes 2114085)

4

For Machines Having' the Following Serial Numbers:

* 59-1262 & Higher

13J

Revision 11 - September, 1984 0115A-5352A

14 ,

TROJAN Lift Arm & Linkage Trojan Part No.

Faun Part No.

$ 1 2114678 ¢ 1 2115063 2 2030225 3 2112276 4 2067439 5 2106516 6 2112371 2112738 7 2114961 8 2114388 9 2037709

4199167 4199097 4197650 4198199 4198200 4196411 4196747 4198194 4198193 4198201 4198445

2112279 2067437 2106514 2114691 2037710 4603419 2112039 2072353 2114962 2114389 2115416 2099205 2104686 2115061 2099045 2102890 2099045 2114386 2099040 2099042 2104687 2115059 4603476 2031577 2099097 2112900 2103878 2111985 2112740

4198197 4191237 4196409 4198202 4190664

Item

10 11 12 13 14 15 16 $17 ¢17 18 $19 ¢19 20 21 22 23 24 $25 ¢25 26 27 28 29 30 31

4196746 4191330 4198204 4199086 4198203 4195899 4196234 4198299 4195889 4196090 4195889 4198192 4195885 4195886 4196235 4199065 0027473 4195895 4196752 4196142 4196744 4198190

Description

Lift Arm Assembly Lift Arm Assembly (Incl. Items 8 & 17) Fitting, Grease Bolt Nut, Cone 1ok Pin Spacer (Lift Arm @ Frame) - 1/4 Spacer (Lift ARm @ Frame) - 1/8 Seal (Supersedes 2102823) Bushing Bolt (Lever @ Cylinder, Lever @ Link, Bucket Cylinder @ Frame) Bolt (lift Arm @ Bucket, Link @ Bucket) Nut, Cone1ok Pin, Hoist Cylinder to lift Arm Pin, lift Arm to lever (Supersedes PIN 2107436) Bolt, (Corr. PIN) Pin, Lift Arm to Bucket Pivot(Supersedes PIN 2106515) Spacer (lift Arm @ Bucket) - 1/4 Spacer (Lift Arm @ Bucket) - 1/8(Supersedes 2112739) Sea 1 (Supersedes 2102849) Bushing Bushing Pin, Bucket Cylinder to Frame Front lever Assembly (Includes Items 22, 23 and 24) Front lever Assembly (Includes Items 22, 23 and 24) Pin, Lever to Link Pin, Bucket Cylinder to lever (R.H.) Pin, Bucket Cylinder to lever (L.H.) Seal, Grease (Supersedes PIN 2099043) Bushing Spacer link Assembly (Includes Items 29 and 30) Link Assembly (Includes Items 29 and 30) Pin, Link to Bucket (Supersedes 4602128) Bolt P1 ate, Capture Seal, Grease (Supersedes PIN 2099118) Bushing Spacer (lever @ lift Arm) - 1/4 Spacer (Lever @ Lift Arm) - 1/8

Qty.

1

1 10 2 2

2 2 2 4 2

6 4

14 2 2 4 2 2

2 4 2 2 2 2 2 2 1 1 4

4 2 2 2 2 6

2 8 4 2 2

For machines having the following serial numbers: $ Thru 59-1257. ¢ 59-1258 and higher.

Revision 11 - September, 1984 0115A-1481A

15

TROd. .

3--_~_

4

6 5 8

9

~~r--=---t---_______ .

12

16

. ·on 7 - May, 1981 Revlsl

TROJAN LOWER PIVOT GROUP

Item *A +A @A 1 lA 2 2A 3 *4 +4 5 6 7 8 9 10 11 12 @12A @13

Trojan Part No.

-------

2116623 2118907 2116654 2094042 2037718 2094042 2313580 N.S.S. 2116655 2102823 2037704 2313578 4601579 2102823 N.S.S. 2030225 2313589 2118261 4602974

Faun Part No. 4199192 4199194 4191573 4195587 4191573 4196806 4199195 4196079 4198300.

4196804 4196079 4190265 4196807

Description Lower Frame Pivot Assy. ( Inc 1• Items 8-10)(See Note) Lower Frame Pivot Assy. (Inc 1. I terns 8- 10 & 13) Lower Frame Pivot Assy. ( Inc 1• Items 8-10 & 13) Bolt Washer, Flat Bolt Washer, Flat P1 ate, Capture Sleeve (Order Item +4 & +A) (Supersedes 2313579 ) Sleeve Seal Bolt Retainer, Lower Be ari ng (Supersede s· 2106218) Seal Housing (Order Item A) Fitting, Grease Pi n, Lower Insert Sleeve - Bottom of Rear Frame Kit, Shim (Use As Required) NOTE:

. Qty.

-

1 1 3 3 2 2 1

-1 1 8 1 1 1

-1

1 1 1

When Replacing Lower Pivot Assy. *A Order ITEMS +A & +4.

For Machines Having the Following Serial Numbers: * 59-1245, 1248-1250, 1252,' 1253, 1256 & 1257 + 59-1246, 1247, 1251, 1254, 1255, 1258-1309 @59-1310 & Higher

.

Revision 11 - September, 1984 0115A-5349A

16A

TROJAN

UPPER PIVOT GROUP For Machines Having Serial Numbers Thru 59-1309 Item

A

Trojan Part No.

2116622 4199191

1 2031571 1A 2031621 2 2313572 3 2102849 4 2037664 5 2313573 6 2057987 7

Faun Part No.

-------

4195480 4190350 4196802 4196086 4198301 4196803 4195663

8 2030225 4190265 9 2112298 4198302 9A 2301447 4196771

.16B

.

Description

Qty.

Upper Frame Pivot Assembly (Incl. 1 of Item 3, Item 6 and 7)(Supersedes 2106401 ) Bolt Nut Pin, Upper Seal Bolt Retainer, Upper Bearing Housing, Bearing N.S.S. (Order Item A) Fitting, Grease Bracket, Cable and Hose Guide (N.!.)

Nut, Jam (N.!.)

1 1 1 1 2 6 1 1

-1 1 1

Revision 11 - September, 1984

TROJAN

2----3 _ _ _ __ -4

5---

-aP- 1

3-----

UPPER PIVOT GROUP For Machines Having Seri~l Numbers 59-1310 & Higher Item

Trojan Part No.

A 2118908 1 2031571 1A 2067437 2 2313572 2A4602043 3 2102849 4 2037664 5 2313573 6 2057987 7 N.S.S. 7A 4602042 7B 2031473 7C 2031391 70 2049224 8 2030225

Faun Part No.

4195480 4191237 4196802 4196086 4198301 4196803 4195663 4190315 4190304 4190265

Description

Upper Frame Pivot Assy. (Include Items 3, 6, 7) Bolt Nut Pin Bushing, Rear Frame Top (N.I.) Seal Bolt Retainer, Upper Be ar; ng Housing (Order Item A) Insert, Sleeve, Rear Frame Bottom (N.I.) Bolt Lockwasher Fl atwasher Grease Fitting

Revision 11 - September, 1984 0115A-5354A

Qty.

1

1 1

1

1 6 1 1 1 1

1 1 1

17

TROJAN

/

/

17A

Revision 11 - September, 1984

TROIAN FENDER INSTALLATION Item

Trojan Part No.

Faun Part No.

1 2 3 4 5 6 7 8 9 10

2108126 2108127 2031578 2031622 N/A N/A N/A 2115484 2115485 2110890 2115469 2031522 2031619 2036818 2031477 2031617 2031391 2115467

4198404 4198405 4195400 4190351

11

12 13 14 15 16 17 18

4198406 4198407 4198410 4198411 4190330 419'0349 4195573 4190318 4190347 4190304 4198412

Qty.

Description Fender Assy., R.H. Front Fender Assy., L:H. Front Bolt, Front Fender to Frame Nut Not Applicable Not Applicable Not Applicable Fender Assy., R.H. Rear (Opt)(Inc1. 2 of Item 18) Fender Assy., L.H. Rear (Opt)(Inc1. 2 of Item 18) Latch Assy., Rear Fender Keeper Bracket Bolt, Hinge to Tank Nut Washer, Flat Bolt, Keeper to Side Pane 1 Nut Lockwasher Hinge Assy. (Welded to Fender)

1 1 8 8

--1 1 2 2 8 8 8 4 4 4 4

.

.

Revision 11 - September, 1984 0115A-5355A

17B

...

1ft

/ I

I

l022L

.ROdAN Floorplates, Console and Seat Support

Item

1 $2

Description

Part No

2106519 2108191 ¢2 2114699 ¢2A 2031475 ¢2B 2036816 ¢2C 2031391 ¢2D 2031617 $3 2102792 $4 2078429 $5 2032962 $6 2032982 7 2031475 8 2036816 9 2031391 10 2031617 11 2106738 12 2090256 13 2036815 14 2031390 15 2031616 16 2031471 17 2031391 18 2106703 19 2031475 20 2031391 21 2106697 22 2031473 23 2031391 24 2107541 25 2107540 26 2031475 27 2031391 28 2036816 29 2031475 30 2031391 31 2036816 *32 2106539 +32 2111290 32 2114874 33 2078673 34 695088C; 35 695088c 36 2104565 37 203161<: 38 210318C 39 203152.::

For Machines Having Serial Numbers Thru 59-1232, 59-1234 thru 59-1239, 59-1241 thru 59-1245, 59-1248 thru 59-1250, 59-1252, 59-1253, 59-1256, 59-1257 & 59-1260.

Floorplate Assembly Support Assembly~ Seat Support Assembly, Seat (Not As Illustrated) Bolt, Seat to Support (N.I.) Washer, Flat Washer, Lock Nut Tilt Adjust Assembly, Seat Rod Washer, Fl at Nut Bolt Washer, Flat Washer, Lock Nut Mount Plate Assembly, Arm Cushion Cushion, Arm Washer, Flat Washer, Lock Nut, Arm CuShion Bolt, Cover to Console Washer, Lock Cover, Console Bolt, Cover to Console Washer, Lock Plate Assembly, Cover Bolt, Plate to Cover Washer, Lock Plate, Cover (Bottom) Plate, Cover (Top) Bolt Washer, Lock Washer, Flat Bolt Washer, Lock Washer, Flat Floorplate Assembly, Front Floorplate Assembly, Front Floorplate Assembly, Front {See Note 1) Block, Terminal Screw Washer, Lock (N.I.) Stud Nut Console, Valve Controls and Seat Support Mount Bolt (Console Base to Rear Frame)

Revision 7 - May, 1981

Qty

1

1 1 4 4 4 4 1 1 2 2 3 3 3 3 1 1 2 2 2 2 2 1 2 2 1 2 2 1 1 4 4 4 4 4 4 1 1 1 1 2

2 3 3 1 4

19

TROdAN F100rplates, Console and Seat Support

Item

40 41 42 43 44 45 46 47 47 47A 48 49 50 51 52 53

Description

Part No

2031619 2031475 2031391 2036816 2031475 2031391 2036816 2106522 2115464 2115506 2102729 2041067 2106544 2031475 2031391 2031617

Qty

4 4 4 4 6 6 6 1 1 1 1 2 1 3 3 3

Nut Bolt Washer, Lock Washer, Flat Bolt Washer, Lock Washer, Flat Floorplate Assembly, Rear Floorplate Assembly, Rear (See Note 2) Strap Assy, Tool Box (N.I.)(See Note 2) Handle, Rear F100rplate Nut, Elastic Stop Support Assembly, Rear Floorplate Bolt Washer, Lock Nut

.

Note 1:

For machines equi~~ed with optional two pedal brake system 2114813 (TBG) only.

Note 2:

For machines equipped with optional tool kit 2114887 (TBG) only.

* For machines having serial numbers thru 59-1120.

For macnines having serial numbers 59-1121 and higher •. $ For Machines having serial numbers thru 59-1222, 59-1224 thru 59-1240, 59-1244, 59-1245, 59-1249 - 59-1250, 59-1252, 59-1253, 59-1256, 59-1257 and 59-1260. ¢ For machines naving serial numbers 59-1223, 59-1241 tnru 59-1243 and 59-1248.

+

20

Revision 7-May, 1981

TROdAN

21A

Revision 7 - May, 1981

~

Item

1 2 3 4 5

6 7 8 9

10 11

12 12 13 *14 +14 *15 +15 16 17 18 19 19 20 21

2115791 2036816 2031391 2071029 2111290 2114874 2036816 2031391 2031475 22 -23 2107541 ·24 2107540 2036816 25 2031391 26 2071029 27 28 2106517 2031475 29 30 2031391 2031617 31 *32 2106522 +32 2115793 *32 2115464 +32 2117480 32A 2115506 2036816 33 34 2031391

•

Description

Part No

2116558 2031621 2031475 2036816 2031391 2031617 2116556 2031522 2031619 2113541 2101258.

2113932 2113602 2101258 2106519 2115792

FLOORPLATES, CONSOLE AND SEAT SUPPORT

(For Machines Having Serial Numbers 59-1233, 59-1240, 59-1246, 59-1247, 59-1251, 59-1254, '59-1255, 59-1258 & Higher).

Support Assy., Seat Nut Bolt Washer, Flat Washer, Lock Nut Console, Valve Controls Bolt Nut Shroud, Console Bolt Cover (2-Spool) Cover (3-Spoo 1) Bolt F1oorplate, Assy., Center Floorp1ate Assy., Center Front Not Applicable F100rplate Assy., Center Rear Washer, Flat Washer, Lock Bolt Floorplate Assy., Front F1oorp1ate Assy, Front (See Note 1) Washer, Flat Washer, Lock Bolt Cover Plate, Bottom Cover Plate, Top Washer, Flat.

Washer, Lock Bolt Support Assy., Rear Floorplate Bolt Washer, Lock Nut Floorp1ate, Rear F1oorp1ate, Rear F1oorp1ate, Rear (See Note 2) Floorp1ate, Rear (See Note 2) Strap Assy., Tool Box (N.I.)(See Note 2) Washer, Flat Washer, Lock

Revision 8 - July. 1981

Qty

1 3 4 4 4 4 1 4

4 1 4 1 1 3 1 1

1 4 4 4 1

1 4

4 4 1 1 4 4 4 1

3 3 3 1 1

1 1 1 4

4

218

FLOORPLATES, CONSOLE AND SEAT SUPPORT

Item

Description

Part No

Qty

(For Machines Having Serial Numbers 59-1233, 59-1240, 59-1246, 59-1247, 59-1251, 59-1254, 5Q-1255, 59-1258 & Higher).

2071029 Bolt 2102729 Handle, Rear Floorplate 2041067 Nut

35 36 37

NOTE 1: NOTE 2:

4 4 8

For Machines EQuipped witn Optional Two PEDAL BRAKE SYSTEM 2114813 (TBG) Only.

For Machines EQuipped with Optional Tool Kit*2114887 or +2117511 (TBG) Only.

* For Machines Having SIN thru 59-1266. + For Machines Having SIN 59-1267 & Higher.

.

.

.

.

.

•

?,,.

.'

Revision 8 - July, 1981

'-

,-

-... -

22.

lRO.IAN SEAT ASSEMBLY

Item

Description

Part No

Qty

For Machines Having Serial Numbers thru 59-1222, 59-1224 thru 59-1240, 59-1244, 59-1245; 59-1249, 59-1250, 59-1252, 59-1253, 59-1256, 59-1257 and 59-1260.

A 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

2104014 6953380 6953378 6953637 6953619 6953620 6953625 6953621 6953623 6953613 6953615 6953609 6953630 6953606 6953608 6953610 6953633 6953599 6851896 6851898 2301636

Seat Assembly with I.C.P. (Includes Items 1 tnru 19) Back Cushion Assembly Seat Cushion Assembly Clip, Fastener Side Panel Assembly, L.H. Side Panel Assembly, R.H. Bearing, Tnrust Ball Adjuster Screw and Lever Assembly Spring, Tension Shock Absorber Assembly Kit Bearing, Flanged" Snock Lever Assembly Kit Roller (Nylon) Ring, Snap Washer Shock, Hinge Shaft Roller and Bearing Assembly Bearing, Flanged Slide Rail Kit Intermediate Connecting Point Kit Seat Belt Assembly (Includes Lap Belts, Seat to F1oo!

-Retaining Bolts and Hardware)

Revision 7 - May, 1981

1 1

1

12 1

1 1 1 1 1 4 1 2

10 2 2

4 4 1 1

1

23

TROd. .

6082

23A

Revision 7 - May, 1981

TROIAN SEA T ASSEMBL Y· Trojan Part No.

Faun Part No.

2113972 6960339 1 2031475 2 6960108 3 N.S.S. 4 REF 5 6960147 6 6960356 7 2031475 8 2032960 9 6960148 10 6960107 11 N.S.S. 12 N.S.S. N/A 13 14 6960343 15 N/A 16 N.S.S. 17 N/A 18 N/A 19 2041069 20 2032960 21 N/A 22 6960149 23 6960152 24 6960150 25 6960367 26 6960151 26A 6960368 26B 2036820 26C 2036818 27 6960341 28 6960112 29 6960372 30 6960370 31 6960109 69601]0 32 N/A 33 4601258 34 2031521

4198474 4198744 4190317 4198835

Item

A B

4198860 4198883 4190317 4195527 4198861 4198741

Qty.

Description

Seat & Suspension Assy., Complete Seat Assy. (Incl. Items 2,10,14,29,31,33,34,26-28) Bolt Cushion Assy. (Incl. Item 3) Clip Suspension Assy (See Page 230) Cap, Height Adjustment Cap, Sl ide Lever Bolt Washer Shaft & Latch Assy., Tilt Cushion Assy., Back (Incl. Item 3,11,12,14,16,28 &30) Se a 1 (Orde r I tern 10) Pan Assy. (Order Item 10) Not Appl icab1e Screw Not Applicable Cushion (Order Item 10) Not Applicable Not Applicable Nut Washer Not Applicable Spring Cable .

Cap, Tilt Bar, Spacer Bo 1t, Shoul der Nut Washer, Flat Washer, Flat Spring Spacer Spacer Link Assy., Tilt Bracket Assy., L.H. (Not As Illustrated) Bracket Assy., R.H. (Not As Illustrated) Not Applicable Bo lt, Ti lt Back (N.I.) Bo1 t tN.!.)

.

4195606 4195527 4198862 4198864 4198863

4198308 4195573

4298892 4198836 4199030 4190329

Revision 11 - September, 1984 0115A-5356A

1 1 2 1

-1 1 2 2 1 1

-2 -

6 4

-

2 2 2 1 2 2 2 2 2 2 2 2 1 1

-2 2

238

TROd. .

10

18

23C

Revision 7 - May, 1981

TROJAN SEAT SUSPENSION

Item

Trojan Part No.

6960344 6960365 6960142 6960127 6960124 6960120 N.S.S. 6960359 2041067 6960143 6960144 6960139 11 6960143 12 6960353 13 6960130 14 6960137 15 6960131 15A 2041069 16 . 6960361 17 6960133 18 6960364 19 N/A 20 69p0129 N/A 21 22 6960146 23 6960115 24 N/A 25 6960141 A 1 2 3 4 5 6 7 7A 8 9 10

Faun Part No.

4198890 4198855 4198847 4198843 4198742 4198886 4195605 4198856 4198857 4198853 4198856 4198880 4198980 4198852 4198849 4195606 4198887 4198850 4198889 4198848 4198859 4198837 4198854

Qty.

Description

Suspension Assy. (Incl. Item 1-25 & Page Lever Assy.

Bolt Block, Sliding Housing, Upper Arm Assy., Suspension (Incl. Item 6) Bearing (Order Item 5) Bolt Nut Link, Connecting Spring Link Assy., Cross Link, Connecting Retainer Shock Absorbe r Boot Assy.

Bolt Nut Bearing, Shock Absorber Bumper Fastener, Push On Not Applicable Block, Sliding Not Applicable latch Assy.

Spring Not Applicable Spring, latch Return

Revision 11 - September, 1984 01l5A-5357A

)

1 1 4 1 1 1

-2

2 1 2 2 1 4 1 1 1 1 2 2 22

-1 -

.

1 1

-1

230

IROd. .

JW

~---V-IM-A-'A---------

I

A

2

3

~

I

'\

0

3

B

o

~ .

o

0

liE IL 5

6

I

-7 12

o

~34

~r---m-" .. ,_,

15

6083

Seat Suspension Group .

Item

Part

No

1 2041071 2 6960361 3 6960121 4 6960363 6960117 5 SA 6960125 6 6960116 6960369 7 8 6960128 9 6960126 10 ------6960136 11 12 ------13 6960358 14 6960134 15 ------16 6960118 17 6960119 23E

Qty

Description

For Machines Having Serial Numbers 59-1223, 59-1241 thru 59-1243 59-1246 thru 59-1248, 59-1251, 59-1254, 59-1255, 59-1261 & Highe Nut Bearing Bearing Shaft Shaft and Gear Assy.

Washer, Thrust Washer, Spring Pin Block, Sliding L.H. Block, Sliding R.H. Not Applicable Knob Assy. (Incl. item 12) Handle (N.S.S. - Order item 11) Pin Indicator Pad, Spring (N.S.S.) Snaft and Gear Assy.

Bracket

.

2 2 4 2 1 1 1

1 1

1

-1 1 1 -1 1

Revision 7 - M&y, 1981

TROd. .

II

6085

\

Seat Adjusting Arrangement

Item

Part

No

1 6960357 2 6960352 2A 6960356 3 6960347 4 6960346 5 6960348 6 6960350 6960149 7 8 6960355 SA 6960354 9 ------10 6960349 6960353 11

Description

Qty

For Machines Having Serial Numbers 59-1223, 59-1241 thru 59-1246 thru 59-1248, 59-1251, 59-1254, 59-1255, 59-1261 Roller and Bearing Assy.

Lever Assembly Cap, Slide Lever Housing Assy.

Slide Track Assy.

Latch, L.H. Rod, Latch Connecting Spring Capscrew Spacer, Slide Stop Not Applicable Latch, R.H. Fastener, Pusn-On

Revision 7 - May, 1981

.

59-124~,

&

Highe r.

4 1 1 1 1 1 1 2 1 1

-1 7

23F

TROIAN

.

TIRES & WHEELS (26.5x25) Item A 1 2 2A 2B 3* 4 5 6 7 7A

Trojan Part No.

Faun Part No.

2115614 2116539 2030210 2056824 2030204 REF 2041541 2107711 2031147 2107712 2107716

4199155 4199183 4195448 4198766 4195447 4195613 4196543 4190375 4196544 2509049

Description Wheel Assy. (Incl. 1 & 4-7A) Rim Base Stem, Valve Cap, Valve Adapter Tire, Tubeless Flange Band, Bead Seat o Ring Ring, Lock Key, Drive (N.I.)

Qty. 4 4 4 4 4

-8 4 4 4 4

*Not Sold For Replacement

24 -

Revision 11 - September, 1984

TRO.JAN 4

3

5

6

7

TP2182

TIRES & WHEELS 29.5 x 25 (OPTIONAL) Item Part

2107708 2107709 2030210 2056824 2030204 ------4 2057098 's 2107711 6 2031147 7 2107712 7A 2107716

A 1 2 2A 28 *3

Description

No

Wheel Assy. (Includes Items 1 & 4 thru 7A) Rim Base Valve Stem Valve Cap Adapter Tire, Tubeless Flange Band, Bead Seat 10lRing Ring, Lock Key, Driver (N.I.)

Qty

4 4 4 4 4 4 8 4 4 4

4

* Not Sold For Replacement

Revision 8 - July, 1981

24A

. .. ...

.

~

..

TROIAN TOOLS (Optional) Item 1 2 3 4 5 6 7 8

9 10 11

Trojan Part No.

Faun Part No.

Description

2030340 2030341 2030342 2062739 2089294 6951719 2094912 2114916 2115506 2114919 2114917

4195449 4195450 4195451 4195676 4195791 4197523 4195845

Wrench Assy., Wheel .

Socket Handle Gun, Grease Wrench,- Whee 1 Brg. Nut Quadrigage Kit, Test Adapter Tool Set with Box (Export) Strap Assy., Hold Down Socket, 1-1/2, 3/4 Drive Flex Handle, 3/4 Drive

4199026

Qty. 1 1 1 1 1 1 1 1 1 1 1

DECALS (N. 1. ) 1

4197640

6955987

1

Decal Identification Kit PAINT

1

2 3 4

5

Black Ye 110w Black Ye 11 ow Ye llow

6960207 4602235 6960210 4602236 4602234

(1 u. s.

(1 U. s.

(12 Oz. (12 Oz. (5 U.S.

-

GAL) GAL) Aerosol Can) Aerosol Can) GAL)

-

-

.

1

Manual Set - Complete

4601820

1

.

.

Revision 11 - September, 1984 0115A-5360A

25

TRO.lAN

2

·6055

BUCKET ASSEMBLY

Item

A 1 2 3 4

Part

No

Description

------- Bucket Assembly (Inc 1. Items

1

1-4)

1

Corner, L.H. ------- Edge, Cutting ------- Cutters, Side ------- Corner, R.H.

-------

NOTE:

26

Qty

1 2

1

Refer to chart on facing page for corresponding part numbers.

Revision 8 - July, 1981

.::

",

:.

':: . .

'

.

'.

';,

Bucket Chart Bucket AssX·

Type

2106726 2106847 2107799 2108079 2110740 2111322 2112541 2112825 2113878 2118203 2116414 2116444 2116442 2112165 *4600168 4600167

Rock GP Rock MH GP GP GP GP GP Exc GP GP LP Coal Rock Rock

Size Cu.Yd. 5.50 6.00 5.40 7.00 6.00 6.00 6.00 6.00 6.00 5.50 6.00 6.00 6.00 10.00 5.50 5.50

Item No. 1

Item No. 2

Item No. 3

2106530 2106529 2107798 2106529 2110884 2106529 2106529 2117413 2117413 2106529 2106529 2106529 2106529 2112287 2107798 2107798

2106527 2106528 21'06528 2106528 Note 1 Note 2 Note 3 2106528 Note 3 2106528 2106528 Note 4 Note 4 2112283 2106528 2106528

2105115 2106825 2107796 ?105115 2106825 2106825 2106825 2110279 2110279 2116416 2116416 2116416 2106825 2110008 2107796 2107796

Item No. 4 2106798 2106831 2107797 2106831 ·2110883 2106831 2106831 2117412 2117412 2106831 2106831 2106831 2106831 2112286 2107797 2107797

Note 1:

This bucket utilized three piece, bolt-on edge. Order 1-2110887 upper edge, 2-2111324 lower, outer edge, 1-2111325 lower, inner edge, 21-2110881 plow bolt and 21-2116033 nut.

Note 2:

This bucket utilizes three piece, bolt-on edge. Order 1-2111326 upper edge, 2-2111324 lower, outer edge, 1-2111325 lower, inner edge, 21-2112504 plow bolt and 21-2116033 nut.

Note 3:

This bucket utilizes three piece, bolt-on edge. Order 1-211 J326 upper edge, 2-2111324 lower, outer edge, 1-2111325 lower, inner edge, 21~2110881 plow bolt and 21-2116033 nut.

Note 4:

This bucket utilizes three piece bolt-on edge. Order 1-2106528 cutting edge, 2-2111324 outer edge, 1-2111325 inner edge, 21-2111058 plow bolts & 21-2116033 nut (Bucket made from 2106414 GP)(Bucket 2106847 GP).

*Note 5: This bucket utilizes bolt-on wear plates - order 3-4600157 wear plate, 1-4600158 wear plate RH, 1-4600159 wear plate LH, 17-2037748 bolt & 17-2031624 nut (Made from bucket 4600167).

Revision 11 - September, 1984

27

TROd. .

28

1981 Revision -8 - Lulv.

1

".-.

~-

TROJAN FUEL &HYDRAULIC RESERVOIRS

Item

*1 +1

2 3" 4 5 6

7 8 9

10 *11 +11 12 13 14 15 16 17 *18 +18

19 A

20 21 22 23 24 25 26 " 27 28 29 *30 *31 32 33 34 35 *36 *37 *37A *37B *37C 370

38 39

Trojan Part No.

Faun Part No.

2106321 2115738 2077067 2077038 2089475 2031613 2032967 2041076 2089477 2103965 2115581 2107566 2105580 2106286 2113181 2117947 2097242 2096989 2031617 2031391 2036816 2100516 2115631 2067433 2089387 2088197 2089389 2089388 2089390 2067435 2088331 2089391 2067425 6750769 2077833 2072696 6750336 2089477 2092442 2092449 2041074 2111189 2111269 2113726 2036820 2039493 2031779 2103966 2115582 2107567

4196384 4196323 4195724 4195723 4195797 4195490 4195529 4190833 4191529 4196158 4198737 4196521 4198306 4196380 4199118 4191603 4195855 4190347 4190304 4195572 4195933 4195697 4195792 4195794 4195793 4195795 4195698 4195779 4195796 4195693 4198270 4195732 4195717 4197858 4191529 4191560 4195824 4190838 4196732 4196736 4198309 4198308 7395254 4198307 4196159 4198808 4196522

Description

Fuel Tank Assy.

Fuel Tank Assy.· Cap, Fuel Gasket, Fue 1 Cap Gauge, Fue 1 Bolt, Tank to Frame (Fuel &Hyd.) Washer, Flat Nut, Elastic Stop Plug, Drain Handrail Assy. - Right Front Handrail Assy. - Right Front (German TBG Only) Handrail Assy. - Left Rear Handrail Assy. - Left Rear (German TBG Only) Hydraulic Tank Assy.

Hydrau1ic Tank Assy.

Cover, Access Hole (Supersedes 2097243) Gasket Stud - Cover to Tank Nut Washer, Lock Washer, Flat (Supersedes 2032962) Screen Screen Nut, Lock (Supersedes 2067431) Pressure Relief Valve Assy. (Incl. Items 29-24) Screw, Shou 1de r P1 ate, Capture Spring Plate, Val ve Nut, Lock Rod, Threaded - Relief Valve Spacer, Pipe Nut, Lock o Ring Cap Assy. (Incl. Item 28) Glass, Sight o Ring Plug, Drain Fi lter Assy.

P1 ate, Cover Nut, Elastic Stop Gasket Cover Assy. (Not As Il1.)(Inc1. Items 36, 37A-37D) Bolt (N.I.) Washer (N.!.) o Ring (N.!.)

Pin, Cotter (N.I.) Hand Rail Assy. - Left Front Hand Rail Assy. - Left Front (German TBG Only) Hand Rail Assy. - Rear

Revision 11 - September, 1984

Qty.

1 1 1 1 1 6 6 6

1 1 1 1 1 1 1

2 2

16 16 " 16 16 1 1

1 2

2 2 2 2 2 4 4 4

1 1

1 1

1 4 3 3 1 1

1 1 1

1 1 1 1

29

TROIAN FUEL & HYDRAULIC "RESERVOIRS Item

Trojan Part No.

Faun Part No.

39 40 41 42 43 44 +45 +46 +47 +48 +49 +50

2115582 2103968 2031473 2031391 2031519 2031619 2115644 2031477 2031391 2031617 2115744 4601574

4198808 4196160 4190315 4190304 4190328 4190349 4199156 4190318 4190304 4190347 4198812

Qty.

Description

1 Hand Rail - Left Rear (German TBG Only) 1 Hand Rail - Lower' 8 Bolt 8 Washer, Lock 16 Bolt 16 Nut Step Assy., Fuel & Hydraulic Tanks 2 4 Bolt Washer, Lock 4 4 Nut Gauge, Oil Level 1 Padlock, Tanks & Battery Box(N.I.)(Supersedes 2114085) 3 For Mach"ines Having the Following Serial Numbers:

* Thru 59- 1266 + 59-1267 & Higher

.

29A

Revision 11 - September, 1984

TROdAN

6009

TROdAN Engine And Related Parts (GM) Item

Part No

Description

1 2104268 Engine Assembly 2 ------- Shaft, Propeller - Upper (See Page 137) ) 3 2106093 Plate, Drive Bolt, Drive Plate to Flywheel 4 2037618 5 2031391 Lockwasher 6 2106092 Cover, Flywheel Housing 7 2031496 Bolt, Cover to Flywheel Housing 8 2036817 F1atwasher 9 2031392 Lockwasher 10 ------- Transmission and Torque Converter (See Allison Parts Manual) 11 2100540 Bracket, Engine Mount - Rear 12 2083724 Stud - Bracket to Engine 13 2067437 Locknut 14 2103564 Mount, Shock 15 2031587 Bolt - Bracket to Frame 16 2100543 Washer, Snubbing 17 2067438 Locknut 18 2106477 Angle, Engine Mount - Front 19 2031572 Bolt, ~ngine to Front Mount *+20 2111074 Spacer (Supercedes PIN 2106506) . @20 2112309 Spacer 21 2067437 Locknut 22 2103564 Mount, Shock 23 2031587 Bolt, Bracket to Frame 24 2100543 Washer, Snubbing 25 2067438 Locknut 26 2091313 Hose Assy., Engine Oil Pressure to Instrument Panel 27 2084210 Connector, Straight 28 2032007 Elbow, 90 0 29 2032310 Tee 30 ------- Switch, Pressure (See Page 56-58) 31 ------- Gauge, Engine Oil Pressure (See Pages 62, 63) 32 2035717 Valve, Shut-Off (Heater) 33 2053266 Bushing, Reducer 34 2053268 Bushing, Reducer 35 ------- Valve, Drain (Furnished with Engine) 36 2104562 Mount, Engine Oil Filter 37 2031475 Bolt, Mount To Engine 38 2031391 Lockwasher 39 ------- Filter, Engine Lube Oil (Furnished with Engine) 391\ 6955303 Element, Lube Oil Filter 40 2031479 Bolt, Filter to Mount 41 2031391 Lockwasher 42 2031617 Nut 43 2032003 Elbow, 45 0 44 2104694 Hose Assy, Engine Oil Filter 45 2031992 Adapter, Straight 46 2032014 Elbow, 90 0 47 2106123 Hose Assy, Engine Oil Filter

Revision 6-Apri1, 1981

Qty

1 1

12 12 1 6

6 6

2 8 8 4

4 4 4 1 2 2 2 2 2 2 2 2 1 1 1 1

2 1 1 1 2 2 1

4 4

4 1 1 1

1 1

31

TRO.IAN Engine And Related Parts (GM) Item

Part No

Description

48 49 50 51 52 52 53 54 55 56 57 *58 +58 @58 *59 +59 @59 *60 @60 *61 @+61 *+62 @62 63 64 *65 @+65 *66 +66 @66 *67 *68 @+68 69 70 71 72 +73 @73 @+74 +75 @75

2031992 2105534 2031473 2031391 6954847 6954525 2031477 2031617 2031391 ------2068779 2106111 2109707 2114320 2031523 2031484 2037624 2031619 2031617 2036818 2031391 2081010 2114714 2031454 2031390 2036816 2036815 2031479 2031484 2031475 2036816 2031391 2031391 ------2052051 6851949 6851948 2031517 2031521 2036818 2082389 2079418

Adapter, Straight Plate, Mount - Primary Fuel Filter Bolt, Mount to Engine Lockwasher Element, Primary Fuel Filter Element, Secondary Fuel Filter Bolt, Filter to Mount Nut Lockwasher Alternator (See Pages 56-58) Pulley, Alternator Bracket, Mount - Alternator Bracket, Mount - Alternator Bracket, Mount - Alternator Bolt, Alternator to- Mount Bolt, Alternator to Mount Bolt, Alternator to Mount Nut Nut Flatwasher Lockwasher Strap, Adjusting Strap, Adjusting Bolt, Strap to Alternator Lockwasher F1atwasher F1atwasher Bolt, Alternator Mount to Engine Bolt, Alternator Mount to Engine Bolt, Alternator Mount to Engine F1atwasher Lockwasher Lockwasher Valve, Drain (Furnished with Engine) Belt, Alternator (Set of 2) Belt, Fan (Set of 3) Fan Bolt, Strap to Engine Bolt, Strap to Engine F1atwasher Spacer Spacer

Qty 1 1

2 2

>

1

1 2 2 2 1 1

1 1 1 1 1 1

1 1 1 1 1

1 1 1

1 3 2 2 3 3 2 1

1 1 1 1 1

1 1

* For machines having serial numbers thru 59-1031. + For machines having serial numbers 59-1032 thru 59-1234, 59-1237 thru 59-1245 & 59-1248 thru 59-1254. @ For machines having serial number 59-1235, 59-1236, 59-1246, 59-1247, 59-1255 and higher.

.."

"

-

~..

.. -_ ..

IROdAli

6114

31C

.

OPTIONAL ALTERNATOR INSTALLATION (GM)

Item

Part No

1 lA 2 3

2093818 2092129 2052051 2106111 2098077 2036816 2031391 2031479 2031533 2036818 2031393 2031619 2112468 2031393 2031517 2036816 2031391 2031477

4 5

6 7 8 9

10' 11 12 13 14 15 16 17

Description

Alternator, 70 AMP Pulley Be 1t (Set of 2) Bracket, Alternator Mount Spacer Washer, Flat Washer, Lock Bolt Bolt Washer, Flat Washer, Lock Nut Strap, Adjusting Washer, Lock Bolt Washer, Flat Washer, Lock Bolt NOTE:

Qty

1 1 1 1 3 3 3 3 1 2

•

1

1 1 1

1 1

1 1

Standard Alternator Mounting Parts Are Listed on Page 30-31A.

-

Revision 8 -

Ju1y~

1981

310

TROd. .

32

Revision 7 - May, 1981

TROJAN ENGINE AND RELATED PARTS (CD) Item #1 %1 lA 2 3 4 5 6 7 8 9 10 #11 %11 12

Trojan Part No.

2104210 2115981 2115525 2106093 2037618 2031391 2106092 2031494 2031392 2036817 REF REF 2106469 2116220 2083724 2067437 13 14 2103564 15 2031587 16 2100543 17 2067438 18 2106477 19 2031580 20 2067438 2103564 21 22 2031587 23 2100543 24 2067438 #25 2107129 %25 2117503 #26 2031526 %26 2031477 %26A 2031391 #27 2107130 #28 2031517 %28 2031524 #29 6952669 #29A 6956022 %29A 6960390 30 2033256 2031475 31 32 2031391 33 2031611 34 2038545 #35 231481" %35 210112€ 36 203200S #37 203199<; %37 2038544 #38 2]14812 %38 211751C

Faun Part No. 4196184 4199034 4199149 4196359 4199071 4190304 4196358 4195471 4190305 4190641 4196407 4199180 4191455 4191237 4196130 4195487 4195935 4~95699

4196408 4195484 4195699 4196130 4195487 4195935 4195699 4196482 4199201 4195477 .4190318 4190304 4196483 4190327 4195476 4197552 4198280 0746870 4190429 4190317 4190304 4190347 4195593 4196837 4199091 4190385 4190383 4199074 4196836 4199202

.

Description Engine Assy. (Incl. Items lA, 29, 48, 51-53, 66 & 68) Engine Assy. (Ihc1. Items lA, 29, 48, 51-53, 66 & 68) Elbow, Water Outlet (N.I.) Pl ate, Dri ve Bolt, Plate to Flywheel Washer, Lock Cover, Flywheel Housing Bolt, Cover to Housing Washe r, Lock Washer, Flat Shaft, Propeller - Upper (See Page 136-137) Transmission and Torque Converter (See Index) Angle, Engine Mount Angle, Engine Mount Stud; Bracket to Engine Locknut Mount, Shock Bolt Washer, Snubbing Locknut Angle, Engine Mount Bolt Locknut Mount, Shock Bolt .

Washer, Snubbing Locknut Pl ate, Mount (By Pass Filter) P1 ate, Mount (By Pass Filter) Bolt Bolt Washer, Lock (N.I.) Spacer Bolt Bolt Filter, By-Pass Oil (Incl. Item 29A) Element Kit Element, By-~ass Oil (Spin-On) Valve, Drain Bolt Washer, Lock Nut Connector Straight Hose Hose Elbow, 90° Elbow, 45° Elbow, 90° Hose Hose

Revision 11 - September, 1984

Qty. 1 1 1 1 12 12 1 6 6 6

-

-2 2 8 8 4 4 4 4 1 2 2 2 2 2 2 1 1 2 3 3 2 2 2 1 1 1 1 8 8 8 1 1 1 1 1 1 1 1

33

TROJAN ENGINE AND RELATED PARTS (CD) ftem

2036543 2079161 2114611 2115426 2117615 2032202 REF 2031475 2031391 2107133 2030789 2031391 REF 2031473 2031391 6851950 REF 6954962 REF 2107103 2114317 2115107 2117461 2031475 2031475 2031391 2031391 2031486 2037624 2036816 2031617 2090694 2114714 2031452 2031390 2036815 2068779 6953036 2085015 2088356 2045744 6960442 2031985 2090050 2032007 72 2032310 REF 73 REF 74

#39 %39 #40 #40 %40 41 42 43 44 #45 46 47 48 49 50 51 52 53 54 *55 +55 x55 %55 *+56 @56 *+57 @57 *+58 @58 59 60 *+61 @61 62 63 64 65 66 *+67 x67 %67 68 69 70 71

.

Trojan Part No.

Faun Part No. 4195565 4195741 4199135 4199147 4199204 4199066 4190317 4190304 4196484 4190278 4190304 4190315 4190304 4789552 4799645 4196476 4199130 4199144 4199198 4190317 4190317 4190304 4190304 4195469 4199073 4195572 4190347 4195809 4199137 4190313 4190303 4195571 4195702 4197578 4195766 4198220 4198749 4190378 4199088 4197763 4195517

Description

Qty.

Elbow, 45° , Elbow, 90° Bracket Assy. (Super PIN 2107608) . Spacer (N.I.) Bracket, Trans. &Fuel Filter Mount (N.lo) Bolt (Super PIN 2030852) Filter, Transmission (See Page 110) Bolt Washer, Lock Mount, Fuel Filter Bolt Washer, Lock Filter, Fuel (See Page 53) Bolt Washer, Lock Resistor, Corrosion Filter, Engine Oil (Furnished with Engine) Element, Lube Oil (Spin-On) Alternator (See Page 56-58) Bracket, Alternator Bracket, Alternator Bracket, Alternator Bracket, Alternator Bolt, Mount to Engine Bolt, Mount to Engine .

Washer, Lock Washer, Lock Bolt, Alternator to Mount Bolt, Alternator to Mount Washer, Flat Nut Strap, Adjusting Strap, Adjusting Bolt, Strap to Alternator Washer, Lock Washer, Flat Pulley Belt, Fan (Set of 2) Belt, Alternator (Set of 2) Belt, Alternator (Set of 2) Belt, Alternator (Set of 2) Belt, Water Pump (Set of 2) Adapter, Straight Hose Elbow, 90° Tee Switch, Pressure (See Page 56-58) Gauge, Engine Oi 1 Pressure (see Page 62-63)

1 1 1 2 1 4

-4 4 1 2 2

-4

4 1

-1

1 1 1 1 1 2 3 3 4 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

-

-

;

33A

Revision 11 - September, 1984

TROIAN ENGINE AND RELATED PARTS (CD) Item

Trojan Part No.

Faun Part No.

.

Description

Qty.

* For Mach i ne s 'Havi ng Seri a1 Numbers thru 59-1031.

+ For Machines Having Serial Numbers 59-1032 thru 59- 245. @ For Machines Having Serial Numbers 59-1246 and High r.

# For Machines Having Serial Numbers thru 59-1266.

x For Machines Having Serial Numbers 59-1246 thru 59- 266. % For Machines Having Serial Numbers 59-1267 & Higher

. .

Revision 11 - September, 1984

338

-NOwlAN

..

,

33C

-

IROdAil OPTIONAL ALTERNATOR INSTALLATION (CD)

Item

Part No

1 2 *3 +3 *4 +4 5 6 7 *8 9 • 10 *11 +11 +l1A 12 *13 +13 14 15 16

2093818 2068681 2085015 2108317 2107985 2117523 -------

-------

2031534 2037556 2036818 2041071 2114819 2114714 2109325 2031392 2030823 2030820 2036816 2031391 2031475

.,

Description

Qty

1 1 1 1 1 1

Alternator, 70 AMP Pulley Belt (Set of 2) Belt (Set of 2) Mount Mount Washer, Lock (Furnished W/Engine) Bolt (Furnished W/Engine) Bolt Spacer Washer, Flat Nut Strap, Adjusting Strap, Adjusting Spacer, Strap To Engine (N.!.)

Wasner, Lock Bolt Bolt Wasner, Flat Washer, Lock Bolt

.

NOTE:

-

-1 1 1 1 1 1 1 1 1 1 1 1 1

Standard alternator parts are listed on Page 32-33A.

-

* For Machines Having Serial Numbers thru 59-1266. + For Macnines Having Serial Numbers 59-1267 & Higher.

Revision 8 - JulY9 1981

330

I

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I

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5

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.

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22 l052L

34

REVISION 3 - MARCH 1979

.

ENGINE CONTROLS (GM)

.

Item

Part

1 2 3 4 5 6 7 * 8 9 10 *11 *12 *13 14 15 16 17 *18 19 20 21 22 23 24 25 26 27 +28 +29 +30

2102725 2007026 8100028 8100029 2040074 2031816 8107157 2102592 2054810 8100533 2031479 2031617 2102702 8101801 8100083 2102689 8100516 2102596 2104358 8107029 8107158 2107474 2104983 8100052 8100435 8100418 8100029 2111251 2111265 2092332

Qty

Description Housing, Engine Shut-Down Cable, Fuel and Air Shut-Down Nut Lockwasher Pellet, Cable (Engine Shut-Down) Screw Pin, Cotter Pedal, Accelerator Pin, Brake Valve Fulcrum Pin, Cotter Bolt Nut Spring, Extension Bolt, Accelerator Stop Nut Joint, Ball Nut, Jam (Supersedes PIN 2033513) Cable, Control Clevis, Adjustable Pin, Clevis Pin, Cotter Bracket, Throttle Stud Nut .

Flatwasher -Nut Lockwasher Pe9al, Accelerator Cable, Push-Pull Spring, Extension

-

1 2 3 3 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 2 4 2 1 1 1 1 1

* For Machines Having Serial Number 59-1011 Through 59-1120 + For Machines Having Serial Number 59-1121 and Higher

REVISION 3 - MARCH 1979

35

TROIAN

I

) t8

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19 _ _

®

17

6654

36

ReviSion 11 - September, J984 .

TROJAN ENGiNE CONTROLS (CD)

Item

Trojan Part No.

Faun Part No.

*1 1 *2 3 *4 *5 +6 *6 *7 +7 8 9 10

2102592 2111251 2054810 2031770 2031479 2031617 2092332 2102702 2108640 2111266 2102702 2102689 2031433 2033513 2031369 2031389 2112037 2030852 2032962 2107605 2031427 2036814 2031389 iW31616 2031390

4196063 4196733 4195654 4198585 4190319 4190347 4195819 4196067 4196639 4196735 4196067 4196066 4190310 4195545 4197704 4195460 4196745 4195457 4195528 4196526 4195462 4195570 4195460 4190346 4190303

11

12 13

14 15 16 17 18

19 20 21 22

aty.

Description Pedal, Accelerator Pedal, Acce 1erator Pin, Fulcrum Pin, Cotter Bolt Nut Spring (At Pedal) Spring (At Pedal) Cable, Control (Supersedes 2102596) Cab 1e, Contro 1 Spring (At Pump) Joint, Ball Bolt Nut Nut Washer, Lock Bracket (Supersedes 2107610) Bolt Washer, Flat Mount, Spring Bolt Washer, Flat Lockwasher Nut Lockwasher

1 1 1 1 1 1 1 1 1 1 1 2 2 2 2 2 1 2 2 1 1 1 1 1

.

-

For Machines Having the Following Serial Numbers: * 59-1011 Thru 1120 + 59-1120 Thru 1299 @ 59-1300 & Higher

Revision 11 - September, 1984 0115A-5362A

37

38

RevisionS - February, 1980

TROIAN ENGINE COOLING SYSTEM (GM) Item

Trojan Part No.

1 ¢lA ¢lB 2 3 4 5 6 7 8 9 10 *11 +11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30.

31 32 33 34 35 36 #37 #38 #39 #40 #41

REF 2115194 2116019 2106333 REF 2031452 2031390 2036815 2108143 2104466 2041071 2314392 2106548 2110578 2031581 2041074 2036822 6750822 2033256 2104515 2103564 2301447 2100543 2092369 2032039 2106545 2032820 2031473 2041069 203915C 2032041 2109025 2038545 2079161 210159~

21072lE '210654<; 206388C 206743S 203203~

211699~

2116992 209236 c

Faun Part No. 4198806 4198813 4196386 4190313 4190303 4195571 4196585 4196216 4195607 4196818 4196421 4198311 4190329 4190838 4195574 4197026 4190429 4196223 4196130 4196771 4'195935 4195821 4195513 4196420 4195524 4190315 4195606 4190691 419039C 4195593 4195741 4196026 4196494 4196422 419567S 419569C; 4195512 4195821

211615~

.

Description Radiator Assy. (See Page 42) 'Cap (Center Port on Bottom of Radiator)(N.I.) Clamp Shroud Fan Oil Cooler Assy. (See Page 101) Bolt Washer, Lock Washer, Flat baffle Mount, Upper Rubber Nut Washer, Flat Angle, Radiator Mount - Upper Angle, Radiator Mount - Upper Bolt .

Nut Washer, Flat Plug Cock, Radiator Drain Stud Mount, Stud Nut, Jam Washer, Snubbing .. Elbow, Hose 90 0 Clamp, Hose .

Tube, By-Pass Clip, By-Pass Tube Bolt, Tube to Shroud Nut Hose, Upper Radiator Clamp, Hose Hose, Deaeration Line (Supersedes 2101719) Adapter, Straight Adapter, 90 0 Hose, Radiator to Suction Line Tube, Lower Radiator Hose, Suction Line to Engine Clamp, Hose Nut, Cone Lock Clamp, Hose Hose Nipple Elbow Nipple

Oty.

-1 1 1

-

20 20 20 2 2 4 2 2 2 4 4 8 1 1 2 2 .2 2 2 4 1 2 2 2 2 7 2 2 ·2 1 1 1 1 2 4 1 1 1 1

For Machines Having The Following Serial Numbers: * Thru 59-1219 + 59-1220 & Higher ¢ 59-1248 - 1280 # 59-1281 & Higher

Revision 11 - September, 1984 0115A-5363A

39

TROd. .

...

--' -

I

I

I'

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I

Ii

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40

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I

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.;

Revision 7 - May, 1981

TROJAN Engine Cooling System (CD) Item 1 %lA %lB 2 3

Trojan Part No. -------

2115194 4195806 2116019 4198813 2106334 4196387

-------

2031452 5 2031390 6 2036815 7 2108143 $8 2104466 $9 2041071 $10 2314392 *11 2106548 +11 2110578 $12 2031581 $13 2041074 $14 2036822 15 2034287 16 2033256 17 2104515 y18 2103564 z18 2093620 19 2301447 20 2100543 21 2092369 22 2032039 23 2106545 24 2032820 25 2031473 26 2041069 27 2039150 28 2032041 29 2314537 30 2053262 31 2084210 32 2053265 33 2101594 34 2106565 35 2106361 36 2067438 x37 2116573 z37 2117840 ¢38 2056469 x39 2301447 z39 2057129 x40 2031622 z40 2031621 x41 2100543 z41 2102286 x42 2116577 4

Faun Part No.

4190313 4190303 4195571 4196585 4196216 4195607 4196818 4'196421 4198311 4190341 4190838 4195574 4190478 4190429 4196223 4196130 4198750 4196771 4195935 4195821 4195513 4196420 4195524 4190315 4195606 4190691 4190390 4196829 4195646 4195761 4198312 4196026 '4196423 4196391 4195699 4199187 4199205 4198764 4196771 4199078 4190351 4190350 4195935 4198790 4198814

Description Radiator Assembly (See Page 43) Cap (Center Port on Bottom of Radiator)(N.I.) C1 amp (N. 1. ) Shroud, Fan Oil Cooler Assembly (See Page 101) Bolt Washer, lock Washer, Flat Baffle Mount, Upper Rubber Nut Washer, F1at Angle, Radiator Mount - Upper Angle, Radiator Mount - Upper Bolt Nut Washer, F1 at Plug (Supersedes 6750822) Cock, Radiator Drain Stud Mount, Shock Mount, Shock Nut, Jam Washer, Snubbing Elbow, Hose ~O .

Clamp, Hose Tube, By-Pass Clip, By-Pass Tube to Fan Shroud Bolt Nut Hose, Upper Radiator (Supersedes 2057607) Clamp, Hose Hose, Assembly - Vent line Reducer Adapter, Straight Reducer (Corr. PIN) Hose - Radiator to Suction line Water Suction line Assembly Hose - Suction Line to Engine Nut, Conelock Rod, Radiator Brace Rod, Radiator Brace Bolt Nut, Jam Nut Nut Nut Washer, Flat Washer Mount, Shock

Revision 11 - September, 1984 o115A- 1648A

Qty.

-1 •

1 1

-

20 20 20 2 2 4 2 2 2 4 4 8 1 1 2 2 2 2 2 2 4 .1 2 2 2 1 6 1 1 1 1 1

1 1 2 2 '2 2 2 2 2 2 4 4 2 41

TROJAN Engine Cooling System (CD)

Trojan Part No.

Faun Part No.

z42 2117818 x43 2067438 z43 2067437 @44 2114788 @44A 2031452 @44B 2036815 @44C .2031390 @44C 2031616

4198820 4195699 4191237 4i99141 4190313 4195571 4190304 4190346

Item

Description

aty.

Mount, Shock Nut Nut Baffle, Lower Radiator (N.!.)

801t (N.!.)

Washer, Flat (N.l.)

Washer, Lock (N.l.)

Nut (N.l.)

2 2 2 1

2 6 6 6

* For Machines Having Serial Numbers thru 59-1219. +

% $ ¢

@

x y z

For Machines Having Serial Numbers 59-1220 thru 59-1245, 59-1248 thru 59-1250, 59-1252, 59-1253, 59-1256 and 59-1257.

For Machines Having Serial Numbers 59-1248 & Higher For Machines Having Serial Numbers thru 59-1245, 59-1248 thru 59-1250, 59-1252, 59-1253, 59-1256 and 59-1257.

For Machines Having S~ria1 Numbers 59-1246, 59-124/, 59-1251, 59-1254, 59-1255, 59-1258 and Higher.

For Machines Havinq Serial Numbers 59-1223, 59-1241 thru 59-1243, 59-1246 thru 59-1248, 59-1251, 59-1254, 59-1255, 59-1258, 59-1259, 59-1261 and Higher.

For Machines Having Serial Numbers 59-1246, 50-124/, 59-1251, 59-1254, 59-1255 & 59-1258 thru 59-1274.

For Machines Having Serial Numbers through-S9-1274.

For Machines Having Serial Numbers 59-1275 and Hign~r •

•

41A

Revision 11 - September, 1984 0115A-1648A

TROJAN

-

\

...

®-7

Revision 11 - September, 1984 41C

TROJAN ENGINE COOLING SYSTEM (CD) For Machines Having Serial Number 59-1282 &Higher Item

.~

Trojan Part No.

REF 2116334 REF 2031452 2031390 2036815 2108143 2115983 2031316 2031390 11 2036815 12 2114788 13 2031452 14 2031617 15 2034287 16 2033256 17 2104515 18 2093620 19 2301447 20 2100543 21 2092369 22 2032039 23 2106545 24 2032820 25 2031473 26 2041069 27 2039150 28 . 2032041 29 2112741 30 2053262 31 2031985 32 N/A 33 2101594 34 2106565 35 2106361 36 2067438 37 2117840 39 2056469 39 2057129 40 2031621 41 2102286 42 2117818 43 2067437 44 2032041 45 2116019 46 2116019 47 2115982 *48 2119630 49 2115985 *49 2115985 1 2 3 4 5 6 7 8 9 10

Faun Part No.

aty.

Description

-

.

4190313 4190303 4195571 4196585 4190346 4190303 4195571 4199141 4190313 4190347 4190478 4190429 4196223 4198750 4196771 4195935 4195821 4195513 41"96420 4195524 4190315 4195606 4190691 4190390 4195646 4190378 4196026 4196423 4196391 4195699 4199205 4198764 4199078 4190350 4198790 4198820 4191237 4190390 4198813 4198813

Radiator Assy. (See Page 43) Shroud, Fan Cooler Assy. (See Page 101) Bolt Lockwasher Flatwahser Baffle Plug Nut Washer, Lock Washer, Flat Baffle Bolt Nut Plug Drain Cock Stud Mount, Rubber Nut Washer, Snubbing ElbOW, Rubber Clamp Tube, By-Pass Clip Bolt Nut Hose Clamp Hose Adapter Adapter Not Applicable Hose Hose Hose Nut Tie Rod Assy.

Bolt Nut Nut Washer, Snubbing Mount, Rubber Nut Clamp Clamp Clamp Elbow, Rubber 90° Elbow, Rubber 90° Tube Tube

Revision 11 - September, 1984 01l5A-5364A

1

-

20 20 20 2

.

1 6 6 6 1 2 3 1 1 2 2 2 2 2 4 1 2 2 2 1 6 1 1 1

-1 1 1 2 2 2 2 2 4 2 2 1 3 2 1 1 1 2 410

TROIAN ENGINE" COOLING SYSTEM (CD) For Machines Having Serial Number 59-1282 & Higher Faun Part No.

Item

Trojan Part No.

50 *51 *52 *53

2116676 2070860 4198611 2031475 4190317 2031391 4190304

Description

Qty.

1 3 3 3

Tube Clip Bolt Lockwasher *For Machines Having Serial Numbers 59-1300 &Up

•

41E

.

Revision 11 - September, 1984

TROd. .

d I

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.................

Radiator Assembly (GM) Item

A 1 2 3

4 5

6 7

8 9 10 11 12

42

Part

No

2106005 6851975 6851974 6852017 6852016 6851970 6851977 6851978 6851973 2031452 2031616 2031390 2031450

Description

(For machines having serial numbers thru 59-1247) Radiator Assembly (Incl. Items 1 thru 12) Tank, Top Cap, Pressure Gasket, Header Gasket, Header Tank, Bottom (Supersedes 6851976) Core Member, Side Washer, Core Capscrew Nut Lockwasher Caps crew

Qty

1 1 1

4 4 1 1 2 4 92 92 116 24

Revision 9 - March. 1982

TROdAN·

12~ 11_11

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. 4

.

RADIATOR ASSEMBLY (GM) Item

A 1 2

3 4 5

6 7

8 9

10 11 12 12 12 13

Part

No

Description

(For machines having serial number 59-1248 and higher) Radiator Assembly Tank, Top Cap, Pressure Gasket, Header Not Applicable Tank, Bottom Core Member, Side Washer, Core Capscrew (5/16 - 18 x 1) Not Applicable Lockwasher Caps crew (5/16 - 18 x 1 1/2) Caps crew (5/16 - 18 x 5/8) Capscrew (5/16 - 18 x 1 1/4) Bar, Backing (N.I.)

2115076 6960194 6851833 6953226

-------

6960188 6960190 6960189 6960192 2031452 ------2031390 2031456 2031449 2031454 6960193

Qty

1 1 1 6

-

1 1 2 4 16

-

114 32 ·2 64 4

.

42A

TROdAN

.

RADIATOR ASSEMBLY (CD) Item

A 1 2

3 4 5 6 7

8

9 10 11 12

Part No

2105974 6851969 6851974 6852017 6852016 6851970 6851971 6851972 6851973 2031452 2031616 2031390 2031450

Qty

Description

(For machines having serial numbers thru 59-1247) Radiator Assembly (Inc1 udes Items 1 - 12) Tank, Top Cap, Pressure Gasket, Header Gasket, Header Tank, Bottom Core Member, Side Washer, Core Capscrew Nut Lockwasher Caps crew

1 1 1 4 4 1 1 2 4 92 92 116 24 ,

TROdAN

IZ

".--

11""-.11

l064L

.

Radiator Assembly (CD) Item Part No A 1 2 3

2115077 6960187 6851833 6953226

4

9

6960188 6960190 6960189 6960192 2031452

10 11 12 12 12 13

2031390 2031456 2031449 2031454 6960193

5 6 7

8

l

Description (For machines having serial number 59-1248 and higher) Radiator Assembly (Includes Items 1-13) Tank, Top Cap, Pressure Gasket, Header Not Applicable Tank, Bottom Core Member, Side Washer, Core Capscrew (5/16 - 18 xl) Not Applicable Lockwasher Caps crew (5/16 - 18 x 1-1/2) Capscrew (5/16 - 18 x 518) Caps crew (5/16 - 18 x 1-1/4) Bar, Backing (N.I.)

Revision 6 - April, 1981

Qty 1 1 1 6

-1 1 2

4

16

-

114 32 2 64 4

43

4 \

3

..//'~~I

12-

7

-i I

13---$ I

14

10331.

AIR INTAKE (G.M.) Item

Part No.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21

2046329 2031475 2031391 2031617 2106388 2098646 2070465 2106408 2089189 2106391 2031496 2036817 2106390 2031500 2031618 2104768 2031498 2031501 2031392 2106389

-------

Qty

Description

-

Air Cleaner (See Index) Band, Air Cleaner Bolt Washer, Lock , Nut Hose, Air Intake Hose Clamp, T-Bolt Elbow, 90 0 -I ntake Tube Assembly Gasket Bracket, Air Cleaner - Left Bolt Washer, Flat Bracket, Air Cleaner - Right Bolt Nut Bracket, Air Cleaner and Transmission Filter Bolt Bolt Washer, Lock Intake Tube Assembly

4 14 14 8 1 6 2 1 1 1 2 7 1 2 2 1 2 1 1 1

.

45

I I I

I

!

~:

I03SL

TROIAN AIR INTAKE

(C.D.)

Item

1

------

2046329 3 2031475 4 2031391 5 2031617 6 2070465 7 2064659 2049424 8 9 2054680 *10 2108872 +10 2109938 2108891 *11 +11 2109936 12 2053395 13 2030875 *13A 2086507 +13A 2109944 14 2036820 15 ------2

Description

Part No

Air Cleaner (See Page 49) Band, Air Cleaner ' Bolt - Air Cleaner Bracket to Band Lockwasher Nut Elbow, 90° Clamp, Hose Hose, Reducing Clamp, Hose Air Intake Tube Assy.

Air Intake Tube Assy. (Not As Illustrated) Bracket Assy., Air Cleaner Bracket Assy., Air Cleaner Bolt - Bracket to Engine (Top) Bolt - Bracket to Engine (Bottom) (Corr. PIN) Spacer (N.!.)

Spacer (N.!.)

Flatwasher Indicator, Restriction (See Air Cleaner)

Qty

2 4 4 4

1 3 1 1

1 1 1 1 2 2 2 2

2

*For Machines Having Serial Numbers through 59-1219. +For Machines Having Serial Numbers 59-1220 and Higher.

Revision 9 - March, 1982

47

TROJAN PRE CLEANER INSTALLATION (GM) Item

Part No

1 2 3 4 5 6 7 8 9 10

2113821 2110838 2031475 2031391 2031617

11

12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29

-------

2070303 2114587 2070303 2113753 2064659 2104805 2064659 -------

2064659 2104805 2064659 2113753 2070303 2114588 2113790 2031473 2031391 2031617 2070303 2113753 2064659 2104805 2064659

Description

Oty

(For Machines Having Serial Numbers 59-1261 & Higher) Precleaner Assy. (Incl. I~em 6) .

Mounting Plate Bolt Washer, Lock Nut Clamp (Furn. With Item 1) Clamp Tube, R.H. Clamp Sleeve Clamp Elbow Clamp Air Cleaner Assy. (See Page 48) Clamp Elbow Clamp Sleeve Clamp Tube, L.H. Bracket Bolt Washer, Lock .

Nut Clamp Sleeve Clamp Elbow Clamp

.

2 2 8 8 8

-1 1 1 1 1 1 1

-1 1 1 1 1 1 1 1

1 1 1 1 1 1 1

...

,

Revision 9 - March, 1982

470

.

..

AIR CLEANER (G.M. )

Item

Part No

-

Description

Qty.

(Two Air Cleaners Per Machine; Quantity Shown is For One) A 1 2 3 4 5 6

7 8 9 10 11

48

2081099 2065858 6953060

-------

6950176 6953106 6953107 6953035 6953063 6953065 6953064 2057939

Air Cleaner Assembly (Includes Items 2 and 4 through 11) Indicator, Restriction Body Assembly Band (See Air Intake) Clamp Assembly Element Assembly Element Assembly Nut Assembly Baffle Assembly '0' Ring Cup Assembly Valve, Vacuator

1 1 1

-

1 1 1

2

1 1 1 1

I

e

\

9

lUlL

.

AIR CLEANER (C.D.)

Item

Part No

A 2108862 1 6960016 2 6954999 3 6960000 4 6960001 5 6960002 6 6960003 7 6960004 8 ·6960005 9 2057939 10 2065858 11 2046329

Description

Qty

Air Cleaner Assembly (Includes Items 1 through 9) Body Assembly Element Assembly (Safety) Gasket Nut Pin .

Element Assembly (Primary) Nut Clip Valve Indicator, Restriction Band

.

1 1 1 2 1 1 1 1 1 1 1 2

.ROd"

50

Revision 9 -

March~

1982

TROJAN EXHAUST SYSTEM (G.M.) Item

2107825 2114744 2064667 2107570 2114362 2107060 2107110 2031477 7 2031617 2031391 8 *9 2107822 *10 2031373 2092428 *11 +12 2031498 +12A 2031392 +12B 2031618 *1 +1 2 *3 +3 4 5 6

Qty

Description

Part No

(For Machines Having Serial Numbers Through 59-1260) Muffler Muffler Clamp, Muffler Tube Tube Connector, Wye Plate Bolt Nut Washer, Lock Mount, Shock Nut Washer, Lock Bolt, Muffler to Hood (N.!.)

Washer, Lock (N.l.)

Nut (N.!.)

I

1 1 2 1 1 1 1 4 4 4 1 2 2 4 4 4

*For Machines Having Serial Numbers Through 59-1244. +For Machines Having Serial Numbers 59-1245 & Higher.

-

-

Revision 9 - March, 1982

50A

Revision 9 - March. 1982

TROJAN EXHAUST SYSTEM (GM) Item

Part No

1 2 3 4

2105892 2031473 2031391 2032960 2031617 2114370 2064667 2064667 2106046 2031473 2032960 2031391 2031617 2106012 2064667 2114362 2064667 2107060 2064667 2107110 2031498 2031392 2031618

5 6 7

8 9 10 11

12 13 14 15 16 17 18 19 20 21 22 23

Description

(For Machines Having Muffler Bolt Washer, Lock Washer, Flat Nut Tailpipe Clamp Clamp Bracket Bolt Washer, Flat Washer, Lock Nut Elbow Clamp Tube, Flex Clamp Connector Clamp Plate Bolt Washer, Lock Nut

Seri~l

Qty

Numbers 59-1261 & Higher)

1 4 4 4 4 1 1 1 1 2 2

2 2

1

1 1 1 1

-

1 1 4 4 4

-

Revision 9 - March, 1982

SOC

TRO.JAN

l039L

EXHAUST SYSTEM (C.D. ) Item Part *1 +1 *2 +2 *3 +3 +3A 4 *5 *6 *7 +8 +8A +8B +8C

Description

No

2107825 2114744 2064667 2064667 2107149 2114752 2109718 2107150 2107822 2031373 2031393 2031473 2031617 2031391 2032960

(For Machines Having Serial Numbers Through 59-1260) Muffler Assem1y Muffler Clamp, Muffler Clamp, Muffler Exhaust Pipe Assembly -Exhaust Pipe Assembly Tube, Flex (N.I.) Bracket, Lower Mount, Shock Nut Washer, Lock Bolt, Muffler to Hood (N.I.) Nut (N.I.) Washer, Lock (N.I.) Washer, Flat (N.I.) *For-Machines Having Serial Numbers Through 59-1219. +For Machines Having Serial Numbers 59-1220 and Higher.

Revision 9 - March, 1982 .

Oty 1 1 2 3 1 1 1 1 1 2 2 4 4 4 4

51

TROd. .

I

~

,:=1 I

6003

.

51A

TROJAN .

Exhaust System (CD) Trojan Part No.

Faun Part No.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

2064661 2114363 2031763 2110489 2106012 2064667 2105892 2031473 2031391 2032960 2031617 2114370 2106046 2031473 2031391 2031617 2032960

18A

2064667

(For Ma hines Having Serial Number 59-1261 and Higher) Clamp (Carr. PIN) Elbow 4199131 4197829 Pin, Cotter Tube, Flex 4198221 4199099 Elbow, Exhaust 4195134 Clamp .

4197996 Muffler 41903·15 Bolt (3/8 - 16 x 3/4) 4190304 Lockwasher (3/8) 4195527 Washer, Flat (3/8) 4190347 Nut (3/8 - 16) 4199132 Pipe, Tail 4198796 Bracket 4190315 Bolt (3/8 - 16 x 3/4) 4190304 Lockwashe r (3/8) 4190347 Nut (3/8 - 16) 4195527 Washer, Flat (3/8) 4196488 Bracket, Lower (N.I.) 419S134 Clamp

Item

2107150

Qty.

Description

1 1 1 1 1 5 1 4 4 4 1 1 1 2 2 2 2 1 1

. .

.

Revision 11 - September, 1984 0115A-2824A

51B

FUEL TANK AND LINES (CD) Item 1 2 3 4 5 6 7 8 9 10 11 12 13

Part No

------2314831

-------

2038471 2066787 2031989 2031947 2036256

-------

2033386

-------

-------

2078834

Description Engine (See Index) Hose, Return to Tank Adapter, Straight (Furnished with Engine) Connector, . Straight Male Hose, Tank to Filter Connector, Straight Male Elbow, 90° Nipple Elbow, 90° (Furnished with Engine) Plug, Pipe Tank, Fuel (See Index) Fuel Filter, Primary and Secondary (See Index) Element, Fuel Filter (Primary and Secondary)

Qty

-

1

-

1 1 1 1 1

-2-

1

1

~~A-.!------~~-3 I

0-'~-----;--4 /

5

.

.

TP-2362

FUEL FILTER . (CD) ..

Jtem

Part No

A 1 2 3 4 5

2079431 2078834 6952879 6952880 6952881 6950956

Decription

-.

. Qty.

Filter Assembly, Fuel (Include Items 1 through 5) Cartridge Head Bolt Ring Seal

1 2 1 2 2 2 .'.

53

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\

FUEL TANK AND LINES (G.M. )

Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22

Part No.

-------

2107178 2090453 2301008

-------

2053266 2004358 2031946 2033635

-------

2033084 2031988 2033386 2104717

-------

6954525

------

6954847 2031999 2005266 2104719 2032010

Qty

Description Engine (See Index) Hose Assembly - Return to Tank Adapter, Straight Adapter, Straight Tank, Fuel (See Index) Bushing, Reducing Nipple, Pipe Elbow, 90° Nipple, Pipe Valve, Check (Furnished with Engine) Coupling, Pipe Adapter, Straight Plug, Tank Hose Assembly - Tank to Primary Fuel Filter Fuel Filter Assembly, Secondary (Furnished with Engine) Element, Fuel Filter (Secondary) Fuel Filter Assembly (Primary) (Furnished with Engine) Element, Fuel Filter (Primary) Elbow, 45° Plug, Pipe Hose Assembly - Primary Fuel Filter to Pump Elbow, 90°

.

-

1 1 1

-

1 1 1 1

-

1 1 1 1

1 1 2 3 1 1

.

55:

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ULI.a_

Iftow..

2

~!-L~ ...-

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12

\. 5

\ 9 111 113

~IT GU"

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."01 .....1

20

18

16

14

19

17

21

~~/

22

.

~"~ .. ..., T

55

10

I PUfl,Pll AI liLAC_

\

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56

8

3

1

57

4

IP

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24

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50

48 51

49

1 46 I 47

45

26

42 140 , 3

44

•

43

41

39

37

35

33

31 29

21

25

TP3248

TROJAN BATTERY &WIRING

Item 1

1A 1B #lC %2 @2 2 2A 3 3A 4

4 5 5

6 6A 6B 6C 60 6E 6F 7 *8 +8 *9 *9A *9B *9C *10 +10 11

12 13 14 15 16 17 18 l8A 18B 18C 19 20 *21 +21 .

22 23 24 25 26

Trojan Part No.

Faun Part No.

2107464 2108822 2111048 2118033 6952104 6952104 6951693 2113880 2033414 2105628 2006136 2058300 2087661 2006136 REF 2101288 2101285 2036816 2041069 2106032 2107895 2033412 2104499 2114765 2301466 2031429 2031389 2031615 2104875 2114764 2046238 2096400 REF 2096400 2104420 2078490 REF 2091550 2104336 2031389 2031615· 2104390 2104418 2102781 2109979 REF REF REF 2102782 N/A

4196516 4199108 4198471

4197522 4198996 4195540 4196309 4195431 4195664 4195773 4195431 4196012 4196011 4195572 4195606 4196355 4196569 4190449 4196222 4198515 4196772 4195463 4195460 4190345 4196263 4196250 4195125 4195851 4195851 4196209 4195735 4195153 4196193 4195460 4190345 4196205 4196207 4196073 4198516

4196074

..

Description Alternator Connector, Alt. to Resistor (N.I.) Resistor & Bracket (N.I.) Harness, Alternator (N.I.) Starter (CD)(Supersedes 6851596) Starter (CD)(Supersedes 6960391) Starter (GM) Solenoid Relay (Not As 111)(Supersedes 2086825) Cable, Ground Strap Engine to Frame Cable, Ground (GM) Cable, Ground (To flywheel Hsy)(CD) Cable, Battery (GM) Cable, Battery (CD) Battery (Obtain Locally) Hold Down Assy. (N.I.) J-Bo1t, Battery Hold Down (N.!.)

Washer, Plain (N.I.) Nut, Lock (N. I.) Mat (N.I.) Spacer Cab 1e, Jumper Wire Wire (To Air Horn Solenoid) Relay (Horn) .

Bolt (N. I.) Washer, Lock (N.I.) Nut (N.I.) Wire Assy., Stop Light Switch Relay Wire, Air Horn Solenoid To Stop Light Switch Switch, Stop Light Cable, Circuit Breaker Switch, Light (See Page 63) Cable, Main Light Switch Cable, Dash Lights Wire Light, Dash (See Page 149) Breaker, Circuit Capscrew - Breaker to Panel (N.I. ) Washer, Lock {N.I.} Nut {N.l.} Wire Harness, Left Panel Connector Harness, Front Electrical Harness, Front Electrical Lamp, Headlight (See Page 66-67) lamp, Floodlight (See Page 66-67) Switch, Hoist & Bucket Cut-Out (See Page 59) Cable, Dash lights Not Applicable

Revision 11 - September, 1984 011SA-S36SA

Qty. 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 2 2 2 1 2 1 1 1 1 2 2 2 1 1 1 1

-1 1 1

-1 2 2 2 1 1 1 1

--1 57

TROJAN BATTERY &WIRING

Item

27 28 29 29A 29B 29C 30 31 32 33 34 34A 35 36 37 38 39 39A 39B 39C *40 41 42 43 *43 *43B *43C *430 +43E +43F 44

Trojan Part No.

2103317 2104398 2047972 2104336 2031389 2031615 2305156 2083437 2083982 2096475 REF 2035671 REF 2096399 REF REF REF 2114721 2114722 2075587 2104873 REF 2102882 REF 207750"3 2051065 2079410 2046559 2116561 2314833 2078673 44A 6950889 44B 6950888 45 REF 46 2116084 47 2107311 x48 210180~ #48 2115091 *49 210731~ +49 2117991 50 2118064 21073H 51 REF 52 REF 53 REF 54 REF 55 2303297 *56 2095942 +56 211 0152 57 2117913 58

Faun

Part No.

Description

aty.

4196112 Switch, Heater 4196206 Wire ' 4199077 Buzzer, Low Air Pressurer 4196193 Screw (N.!.)

4195460 Washer, Lock (N.I.) 4190345 Nut (N.!.)

4196785 Cable, Buzzer to Pressure Switch 4191450· Switch, Low Pressure 4195760 Cable, Battery Switch to Buzzer 4195852 Cable, Battery Switch to Ether Start Switch Hourmeter (See Page 62-63) 4190610 Switch, Pressure (N.I.) Switch, Starter (See Pages 62-63) 4195850 Cable, Battery Switch to Start Switch Switch, Battery (See Page 62-63) Switch, Ether Start (See Page 62-63) Solenoid, Air Horn (See Page 116-1180) 4198323 Electric'Horn, Lo-Tone (N.I.)(See Note) 4198235 Electric Horn, Hi-Tone (N.I.)(See Note) 4191364 Cap, Air Shift Solenoid (See Note) 4198262 Wi~ Valve, Air Shift Solenoid (See Page 111) 4"196089 Cable Assy., Stop Light Switch Valve, Servo (See" Page 92-95C) 4195727 Connector 4195638 Terminal (Female) 4195743 Terminal (Knife) 4190990 Sleeve 4199186 Harness, Servo Valve (N.I.) 4198523 Sleeve, Neoprene 4195738 Block, Terminal 4197501 Screw (N.!.)

4197500 Washer, Lock (N.I.) Switch, Air Shift (See Page 88-91) 4197895 Switch, Neutral Start (Supersedes 2099509) 4196500 Harness, Right Main Electrical 4196040 Switch, Back-Up 4198998 Switch, Back-Up (Steer Column Mounted) 4196501 "Harness, Left Main Electrical Harness, Left Main Electrical (Supersedes 2116785) Harness, Engine (CO) Electrical (Supersedes 2117519) 4196499 Harness, Engine (GM) Electrical Valve, Fuel (Furn. with Engine)(CO) Ether Start (See Page 64-65) Lamp, Stop &Tail Light (See Page 66-67) Lamp, Work Light (See Page 66-67) 4196779 Cable, Back-Up Horn Ground 4195848 Horn, Back-Up 419$222 Horn, Back-Up Cable, Alternator Ground (Supersedes 2084646)

1 1 1 2

2 2 1

1 1

1 1 1

1 1

1 1 1 1 2 2

2 4 1 1 1 2 2

1 1 1 1 1 1 1 1

1

1 1 1

Revision 11 - September, 1984

TROJAN BATTERY & WIRING

Item

Trojan Part No.

Faun Part No.

Qty.

Description

NOTE: •

Items 39A & 39C replace Item 39 on machines equipped with optional electric horn kit PIN 2114762 only.

For Machines With the Following Serial Numbers:

* 59-1245, 1248-1250, 1252, 1253, 1256 & 1257 + 59-1246, 1247, 1251, 1254, 1255, 1258 & Higher % Thru 59-1266 @ 59-1267 & Higher x Thru 59- 1226 # 59-1227 & Higher

.

.

.

Revision 11 - September, 1984

58A

TROJAN

-

AUTOMATIC HOIST CUT-OUT Item

1 *2 +2 *3 '+3 4 5 6 7 8 9 10 11

12

Trojan Part No.

Faun Part No.

2109999 2091178 2105613 2110046 2108972 2031819 6950888

4196691 4191551 4196308 4196692

2101816 2093708 2043261 2036820 2031621 2104540

4196041 4191572 4195619 4198308 4190350 4196225

-------

4195501 4197500

Description

Wire Assemb 1y (Supersedes PIff -21U3 144) Connector, Watertight Connector, Watertight Proximity Switch Assembly Proximity Switch Assembly (Supersedes 2116628) Screw (Supersedes PIN 2031830) Lockwasher Not Applicable Block, Actuating Magnet Screw, Set F1atwasher Nut Grommet For Machines Having Serial Numbers: * Thru 59-1232, 59-1234-59-1239, 59-1241-59-1245', 59-1248-59-1250, 59-1252, 59-1253, 59-1256 & 1257. + 59-1233, 59-1240, 59-1246, 59-1247, 59-1251, 59-125 , 59-1255, 59-1258 & Higher

Revision 11 - September, 1984 0195A-5366A

Qty. I

1 1 1 1 2 2 1 1 1 2 2 2 1

59

I

•

.,

I

-----

~

------

-:

....

-----=

----------~

==------ .. :::

l034L _ I~

TROJAN AUTOMATIC BUCKET LEVELER & INDICATOR

Item

A 1 2 3 4 5 6 7 8 9 10 11

12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28

Trojan Part No.

Faun Part No.

2108762 4196650

-------

2103381 2036815 2031616 2106638 2092410 2104883 2106640 2108760 2104887 2031507 2031392 2031830 6950888 2031860 REF REF 2108752 2104869 2104888 2030225 2108761 2106636 2092433 2088950 2092458 2036822 2097583

4196116 4195571 4190346 4196427 4191556 4196264 4196428 4196648 4196267 0027552 4190305 4195502 4197500 4195503 4196647 4196261 4196268 4190265 4196649 4196426 4191558 4195789 4195825 4195574 4195859

Description

Qty.

Tube Assembly (Incl. Items 6-10, 22&23) 1 (S'uper. PIN 2106645) Cylinder, Bucket (See Pages 86,87) 1 Clamp (Corr. PIN) 2 F1atwasher 2 Nut (Corr. PIN) 1 Plate, Pointer 1 Rod 2 Magnet, Round Bar 1 Dowe 1, Woode n 1 PIN 2108760) (Supersedes Tube - With Sweged on Adapter 1 Plug 4 Bolt (Supersedes PIN 2031508) 4 Lockwasher 2 Screw, Switch to Support 2 Lockwasher 2 Nut Switch Assembly, Proximity (See Pages 58-60) Connector (See Pages 58-60) 1 Support Assy (Incl. Items 19-21)(Super. PIN 2106643) 1 Bearing Assembly 1 Ring, Snap 1 Fitting, Grease 1 Dowe 1, Wooden (Supersedes PIN 2106639) 1 Rod 1 Nut, Jam 1 End, Rod 1 Bolt 1 F1 atwasher 1 Spacer

-

-

-

Revision 11 - September, 1984 n1

QI::ILI::'~Qll

61

TROJAN

5

20

19

11

&

7

I

I

10

11

12

15 14 TP3239

TROJAN INSTRUMENT PANELS Trojan Part No.

Faun Part No.

2110362 2109078 2108723 2 2108717 3 4 2111167 *5 2103317 6 2111076 7 2104337 8 2104338 9 2104347 2106583 10 2097713 11 12 2092923 13 2048300 13A 2036099 +14 4600255 15 2042896 16 2062644 17 6954737 18 23033e7 19 2115269 20 2104981

4196706 4196672 4196646 4196645 4196726 4196112 4196722 4196194 4196195 4196196 4196425 4195860 4195831 4195629 4195562

Item

1

4198236 4194857 4197613 4191654 4198331 4196277

Description

Qty.

Gauge, Engine Oil Pressure (C.D.) Gauge, Engine on Pressure (G.M.) Gauge, Transmission Oil Pressure Ammeter Panel, Instrument L.H. Switch, Heater Panel, Instrument Center (Supersedes PIN 2106582) Screw Retianer, Nut Panel, Instrument R.H. Plate, Blockout Gauge, Air Pressure Valve, Emergency Brake Control Switch, Clutch Disconnect Screw Hourmeter, Assembly (Supersedes 2105232) Switch, Starter Switch, Ignition Switch, Ether Start Swi tch, Li ght Gauge, Transmission Temperature (Super. PIN 2104982) Gauge, Engine Temperature

1 1 1 1 1 1 1 10 10

1 1 1 1 1 2 1 1 1 1 2 1 1

*For Machines ~aving Serial Numbers Through 59-1028 +Service with new Hourmeter .

.

Revision 11 - September, 1984 0195.A-5369A

63

-~ p~!!

.

/ (~/

i

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~

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-

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\

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, -~

ci-_____ _

---=--

,

@------

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l041L

.

IROdAN ETHER START KIT

Item

Part No

A A 1 * 1 + 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

2103111 2110173 2104767 2107127 2114626 6851829 2031427 2031615 2031389 2036814 6954997 6954953 2036555 2062296 6954738

16

"17

18 19 20

-------------

6954324 6851831 6851832 6954737 2096475 2046559 2062302

-------

Description

Qty

Ether Start Kit (G.M.) (Includes Items 2, 7, 8, 9, 11, 14-16) Ether Start Kit (C.D.) (Includes Items 2, 7, 8, 9, 11, 14-16) B"faCket.," Jther Star~ Mount (G oM ,. n \ ,""oLl.} Bracket, Et " Stift Mount fr Bracket, Ether Start Mount (CD) Clamp Assembly Bolt, Etner Kit to Bracket Nut Washer, Lock Wasner, Flat Valve Assembly (Supersedes 6954767) Gasket, Valve Cy1 inder Terminal Fitting, Valve Sleeve (N.S.S.) (Order Item 14) Nut (N.S.So) (Order Item 14) Tube Atomizer (G.M.) Ato~izer (C.D.) Switch, PUSh Wire Assembly Sleeve, Neoprene Terminal (Male Spade) .

SwitCh, Battery (See Index) 0

"

)

-

.....

1 1 1 'I

1 1 4 4 4 4 1 1 1

1 1

-1 1

1

1 1 1 1

-

* For Macnines Having Serial Numbers thru 59-1266. + For Machines Having Serial Numbers 59-1267

Revision 8 - July, 1981

& Higher.

65

3

'----------------4

13-----------

-------------------5 6

12

8

11 TP3244

66

LIGHTS AND MOUNTING Item A B C 1 1A 2 3 4 5 6 7 7A 7B 8 9 10 11 12 13 13

Part No

Qty

Description

Light, Stop & Tail (Includes Items 1, 1A,2 & 3) 2060809 Light, Rea .... Work (Includes Items 1,1A,2 & 4) 2048130 Lamp Assembly, Flood (Incl. Items 5,6,8,9,12 & 13) (Top) 2074852 , Frame 6951120 Screw 6951121 Retainer 6950508 Lamp (Red) 6951356 Lamp (Clear) 2051982 Shel I Assembly 6952580 Bushing, Pivot 6950846 Bolt 2031521 Washer, Lock 2031393 2031619 Nut Washer 6950847 2032982 . Nut Bracket Assembly Light 2081491 Lamp Assy., Headlight ( Includes Items 5,6,8,9,12, 13)(Bottom) 2074851 Retainer 6952579 Lamp, Headlight (Bottom) 2048234 Lamp, Floodlight (Top) 2034911

2 2 2 4 12 4 2 2 4 4 4 4 4 4 4 2 2 4 2 2

.

61

~'l~ .........0

:;

-:II

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\

REVIS

......

ION 3 - MARCH 1979

TROJAN MAIN HYDRAULIC SYSTEM

Item

Trojan

Part No.

Faun

Description

Part No.

Qty.

For Machines Having Serial Numbers thru 59-1232, 59-12 4 thru 59-1239, 59-1241 thru 59-1245, 59-1248 thru 59-12 0, 59-1252, 59-1253,59-1256 & 59-1257 (See Note) 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45

-------

2033268 2109403 2314392 2031373 2108028 2072635 2108782 2031393 2031522 2033319 2111282 2069891 2111130 2111131 2108029 2072635

------2070772 ------

2033268 2109403 2314392 2031373 2108029 2072635 2033319 2031393 2031522 2111282 2069891 2111130 2111131 2108105 2072632 2033316 2031392 2031500 2107087 2072632 2033316 2031392 2031500 2107168 2072633

4190430 4190430 4196685 4196818 4190298 4196575 4191335 4196653 4190306 4190330 4190441 4196737 4195705 4196724 4196725 4196576 4191335 4191288 4190430 4196685 4196818 4190315 4196576 4191335 4190441 4190306 4190330 4196737 4195705 4196724 4196725 4196584 4195139 4190439 4190305 4190325 4196470 41951"39 4190439 4190305 4190325 4196490 4191333

Main Hydra~lic Pump - Left Side (See Pages 72-74) Gasket Stud - Pump to Transmission F1 atwasher Nut Manifold Assembly, Suction '0' Ring Half, Flange Lockwasher Bolt Half, Flange Hose, Suction Clamp, Hose Elbow, Suction Hose, Suction Manifold Assembly '0' Ring Reservoir, Hydraulic (See Pages 28, 29) Check Valve, Vacuum Breaker Main Hydraulic Pump - Right Side (See Pages 76-78) Gasket .

Stud - Pump to Transmission Flatwasher Nut Manifold Assembly, Suction '0' Ring Ha.1f, Flange Lockwasher Bolt Hose, Suct ion Clamp, Hose Elbow, Suction Hose, Suet ion Hose Assemb ly - Main Pump to Manifold '0' Ring Ha 1f, Flange Lockwasher Bolt Hose Assembly - Main Pump to Manifold '0' Ring Half, Flange Loekwasher Bolt Hose Assembly - Manifold to Main Valve '0' Ring

Revision 11 - September, 1984 0195A-5370A

-1 4 4 4 1 1 1 8 8 3 1 4 1 1 1 1

-1

1 1 4 4 4 2 2 4 8 8 1 4 1 1 1 2 4 8 8 1 2 4 8 8 1 2

69

TROJAN MAIN HYDRAULIC SYSTEM

...

Item 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72

73 74 75 76 77

78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 70

Trojan Part No.

Faun Part No.

2070816 4195712 2031393 4190306 2031521 4190329

-------

2053396 2031619 2108035 2072632 2033316 2031392 2031500 2031508

4198524 4190349 4196580 4195139 4190439 4190305 4190325

2108034 2072632 2033316 2031392 2031500 2108033 2072632 2033316 2031392 2031500 2100858 2072632 2033316 2031392 2031500 2031498 2100862 2072632 2033316 2031392 2031500 2031498 2106261 2072632 2036815 2031505

4198024 4195139 4190439 4190305 4190325 4196578 4195139 4190439 4190305 4190325 4195977 4195139 4190439 4190305 4190325 7392165 4195981 4195139 190439 4190305 4190325 7392165 4196378 4195139 4195571 0027508

-------

-------

-------

2103381 2036815 2031616 2100861 2072632 2033316 2031500 2031392 2031498

4196116 4195571 4190346 4195980 4195139 4190439 4190325 4190305 7392165

Description

aty.

Half, Flange Lockwasher Bolt Valve, Main Control (See Pages 80-83) , Bolt - Control Valve to Bracket Nut Hose Assemb 1y - Control Valve to tift Cylinder '0' Ring Half, F1 ange Lockwasher Bolt Bolt Cylinder Assembly, Lift (See Pages 84, 85) Hose Assembly - Control Valve to Lift Cylinder (R.H.) '0' Ring Half, Flange Lockwasher Bolt Hose Assemb 1y - Control Valve to Lift Cylinder (L.H.) '0' Ring Half, Fl ange Lockwasher Bolt Hose Assemb ly - Control Valve to Bulkhead '0' Ring Half, Flange Lockwasher Bolt Bolt - Hose to Bulkhead Hose Assemb 1y - Bulkhead to Bucket Cylinder '0' Ring Half, Flange Lockwasher Bolt Bolt - Hose to Bulkhead Manifold, Bucket Cylinder '0' Ring Fl atwasher Bolt Lockwasher (See Pages 60, 61) Bolt (See Pages 60, 61) Clamp - Manifold to Cylinder (Includes Item 89) Fl atwasher Nut Hose Assembly - Bucket Cylinder Manifold to Bulkhead 'a' Ring Half, Flange Bolt Lockwasher Bolt - Hose to Bulkhead

4

8

8

-3 3 2 4 8 16 12 4

-1 2 4 8

8 1 2 4 8 8 1 2 4 8 4 4 1 2 4 8 4 4 2 2 4 4

-

-2

4 4 2 4 8 8 16 8

Revision 11 - September, 1984 Q195A-5370A

TROJAN MAIN HYDRAULIC SYSTEM

Item

96 97 98 99 100 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119

120 121 122 123 124 125 1ir126 '*127

~128

1*129 , 130 131

Trojan Part No.

. Faun' Part No.

2100857 2072632 2033316 2031500 2031392 2031498 2100859 2072632 2033316 2031392 2031511 2031498 2100860 2072632 2033316 2031392 2031511 2031498 2100863 2072632 2033316 2031392 2031500 2031498 2107167 2072634 2070817 2031393 2031521 2031519 2103169 2072635 2045381 6751059 2041342

4195976 4195139 4190439 4190325 4190305 7392165 4195978 4195139 4190439 4190305 0027554 7392165 4195979 4195139 4190439 4190305 0027554.

7392165 4195982 4195139 4190439 4190305 7392165 4196489 4191334 4195137 4190306 4190329 4190328 4196098 4191335 4195622 4199212 4194943

Description

Hose Assembly - Control Valve to Bulkhead 'a' Ring Half, Split Bolt Lockwasher Bo 1t - Hose to Bulkhead Hose Assembly - Control Valve to Bulkhead '0' Ring Half, Flange Lockwasher Bolt Bolt - Hose to Bulkhead Hose Assembly - Control Valve to Bulkhead '0' Ring Ha 1f, Fl ange Lockwasher Bolt Bolt - Hose to Bulkhead Hose Assembly - Bucket Cylinder to Bulkhead '0' Ring Half, Flange Lockwasher Bolt Bolt - Hose to Bulkhead Hose Assembly,' Return - Control Valve to T9 nk '0' Ring Half, Flange Lokwasher Bolt - At Control Valve Bolt - At Manifold Block Block, Return Manifold '0' Ring Screw, Socket Head - Block to Tank Plug (Includes Item 130) '0' Ring Cylinder Assembly, Bucket (See Pages 86, 87) I

Qty.

1 2

4 4 8 4

1 2 4 8 4 4 1 2

4 8 4 4

1 2 4 8 4 4 1 2

4 8 4 4 1 1

4 1 1

*For Machines Having Serial Numbers thru 59-1247.

NOTE:

Revision 11 - September, 1984 0195A-5370A

Bucket Rol~er Relief-Field Fix Kit Serial Numbers 59-1011 - 59-1257 Order Kit PIN 4600316

71

____10

..

71A

REVISION 1 - MARCH 1978·

,

-

iRO.lAN Accessory Hydraulic Piping

Description

Item Part No 1

2 3 4

5 ·6 7

8 9 *10 +10 11

12 13 13 14 15 16 17

Qty

------- Main Control Valve - 3 Spool (See Pages 95A - 95C) 2107894 2108034 2072632 2033316 2031500 2031392 2031508 2031618 2107086 2116749 2107828 2107829 2068076 2031704 2031523 2031393 2046318 2031964

Hose Assembly - Valve to B~lkhead Hose Assembly - Valve to Bulkhead (Corr PIN) '0' Ring Half, Split Flange Bolt Lockwasher Bolt Nut Hose Assembly - Lift Arm Pipes Hose Assembly - Lift Arm Pipes Pipe Assembly, R.H. Pipe Assembly, L.H. Clamp, Mount Block, Upper Clamp, Mount Block, Lower Bolt Lockwasher Adaptor, 90° Swivel (Includes Item 17) '0' Ring

.

1 1 1 8 16 16 24 8 8 2 2 1 1 2 2 8 8 2 2

* For Machines Having Serial Numbers tnru 59-1245, 59-1248 thru 59-1250, 59-1252, 59-1253, 59-1256 and 59-1257. + For Machines Having Serial Numbers 59-1246, 59-1247, 59-1251 59-1254, 59-1255, 59-1258 and Higner.

Revision 7 - May, 1981

71B

.......

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6102

TROJAN MAIN HYDRAULIC SYSTEM

Item

1 2 3 4 5 6 7 8 9 10 11

12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47

Trojan Part No.

Faun Part No.

-------

-------------------

2053396 4198524 2032962 4195528 2031619 4190349

-------

-------

2033268 2109403 2314392 2031373 2072635 2108029 2033319 2031393 2031522 2033319 2031393 2031522 2069891 2111131 2111130 2111282 2072635 2108028 2033319 2031393 2031522 2072635 2108029 2033319 2031393 2031522 2072632 2107087 2033316 2031392 2031500 2072632 2033316 2031392 2031500 2072632 2108105.

2033316

4190430 4196685 4196818 4190298 4191335 4196576 4190441 4190306 4190330 4190441 41"90306 4190330 4195705 4196725 4196724 4196737 4191335 4196575 4190441 4190306 4190330 4191335 4196576 4190441 4190306 4190330 4195139 4196470 4190439 4190305 4190325 4195139 4190439 4190305 4190325 4195139 4196584 4190439

Description

For Machines Having Serial Numbers 59-1233, 59-1240, 59-1246, 59-1247, 59-T251, 59-1254, 59-1255, 59-1258 thru 59-1266. (See Note) Hydraulic Reservoir (See Pages 28-29) Cylinder Assy. L.H. Lift (See Page 84-85) Cylinder Assy. R.H. Lift (See Page 84-85) Valve Assy., Main Control (See Page 83A-830) Bolt Washer Nut Pump Assy., Main, Steer &Servo (See Pages 72-74) Pump Assy., Main & Steer (See Pages 76-78) Gasket, Pump Mounting Stud Washer Mit . OIRing Elbow Half, Flange Wasi,cr, Lock Bolt Half, Flange Washer, Lock Bolt Clamp Hose Elbow Hose OIRing Elbow Half, Flange Washer, Lock Bolt OIRing Elbow Half, Flange Wasner, Lock Bolt OIRing Hose Half, Flange Washer', Lock Bolt OIRing Half Fl ange Washer, Lock Bolt OIRing Hose Half, Flange

Revision 11 - September, 1984 0] 95A-5371A

Qty.

1

-

-3 6 3

-

-2

8 8 8 2 2 2 4 4 2 4 4 8 2 2 2 1 1 2 4 4 1 2 2 4 4 1 1 2 4 4 1 2 4 4 1 1 2

710

TROIAN MAIN HYDRAULIC SYSTEM

Item

48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72

73 74 75 76

77

78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 71E

Trojan Part No.

Faun Part No.

2031392 2031500 2072632 2033316 2031392 2031500 2072633 2107168 2070816 2031393 2031521 2072633 2070816 2031393 2031521 2072634 2107167 2070817 2031393 2031521 2072634 2070817 2031393 2031519 2072632 2108035 2033316 2031392 2031500 2072632 2033316 2031392 2031500 2072632 2108034 2033316 2031392 2031500 2072632 2033316 2031392 2031500 2072632

4190305 4190325 4195139 4190439 4190305 4190325 4191333 4196490 4195712 4190306 4190329 4191333 4195712 4190306 4190329 4191334 4196489 4195137 4190306 4190329 4191334 4195137 4190306 4190328 4195139 4196580 4190439 4190305 4190325 4195139 4190439 4190305 4190325 4195139 4196579 4190439 4190305 4190325 4195139 4190439 4190305 4190325 4195139

2072632 2108035 2033316 2031392 2031508 2072632

4195139 4196580 4190439 4190305 4198024 4195139

-------

Description

Qty.

Washer, Lock , Bolt OIRing Flange, Half Washer, Lock Bolt OIRing Hose Half, Flange Washer, Lock Bolt OIRing Half, Flange.

Washer, Lock Bolt OIRing Hose Half, Flange Washer, Lock Bolt OIRing Half, Flange Washer, Lock Bolt OIRing Hose Half, Flange Washer, Lock Bolt OIRing Half, Flange Washer, Lock Bolt OIRing Hose Half, Flange Washer, Lock Bolt OIRing Ha 1f, Flange Washe r, Lock Bolt OIRing Block, Manifold (See Page 97G-97H) OIRing Hose Half, Flange Washer, Lock Bolt OIRing

.

,

4 4 1 2 4 4 1 1 2 4 4 1 2 4 4 1 1 2 4 4 1 2 4 4 1 1 2 4 4 1 2 4 4 1 1 2 4 4 1 2 4 4 1 1 1 1 2 4 4 1

Revision 11 - September, 1984 _""'~A

,... ... ...,'A

TROJAN MAIN HYDRAULIC SYSTEM Item

Trojan Part No.

Faun Part No.

98 99 100 101 102 103 104 105 106 107 108 109 110 111 112 113 114

2033316 2031392 2031500 2072632 2108033 2033316 2031392 2031511 2072632 2033316 2031392 2031500 2034663 2072633 2031985 2075587 2070772

4190439 4190305 4190325 4195139 4196578 4190439 4190305 0027554 4195139 4190439 4190305 4190325 4190521 4191333 4190378 4191364 4191288

Qty.

Description

.

2 4 4 1 1 2 4 4 1 2 4 4 1 1 1 1 1

Half, Flange Washer, Lock Bolt OIRing Hose Half, Flange Washer, Lock Bolt OIRing Half, Flange Washer, Lock Bolt Plug OIRing Adapter, Straight (Inc1- Item 111) Cap Valve, Vacuum NOTE:

Bucket Rollover Relief - Field Fix Kit Serial Numbers 59-1011 - 59-1257 Order Kit PIN - 4600316 Serial Numbers 59-1258 &Higher Order Kit PIN - 4600265.

Reviion 11 - September, 1984 0195A-5371A

.

71F

TROd. .

G

'=-,. ~.

:--4

71G

Dovicinn 1n _

~on+omho~

1aQ~

TROJAN MAIN HYDRAULIC SYSTEM

Item

Part No

1 2 3 4 5 6 7 8 9 10

-------------------

11

12 13 14 15 16 17 18 19 20 21· 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 . 37 38 39 40 41 42 43 44 45 46 47 48 49

------2053396 2032962 2031619

-------

2033268 2113233 2116117 2033268 2084290 2068799 2031619 2047014 2116083 2033320 2031393 2031522 2112710 2116104 2116082 2116105 2047014 2112742 2033320 2031393 2031522 2072633 2116077 2031393 2031533 2072633 2116013 2070816 2031393 2031521 2072633 2116126 2070816 2031393 2031519 2072633 2107168 2070816 2031393 2031519 2072633

Descri pt ion

(For Machines Having Serial Numbers 59-1267 & Higher) Hydraulic Reservoir (See Page 28-29A) Cylinder Assy. L.H. Lift (See Page 84-850) Cy1i.nder Assy. R.H. Lift (See Page 84-85D) Valve Assy., Main Control (See Page 80-83E) Bolt Washer Nut Pump, Main Hydrau1 i c (See Page 72-79B) Gasket Adapter Bolt Gasket Stud Washer Nut OIRing Elbow, 90° Half, Flange .

Wash er, Lock Bolt Clamp Hose Tube Hose OIRing Elbow Half, Flange Washer, Lock Bolt OIRing Block, Manifold Wash er, Lock Bolt OIRing Hose Half, Flange Washer, Lock Bolt OIRing Adapter, 90° Half, Flange Washer, Lock Bolt OIRing Hose Half, Flange Washer, Lock Bolt OIRing

Revision 10 - September, 1983

Oty

--3 6 -3

-1

2 4 1 4 4 4 1 1 2 ·4 4 4 1 1 1 1 1 2 4 4 1 1 4 4 1 1 2 4 4 1 1 2 4 1 1 1 2 4 4 1

71H

TRDlAN MAIN HYDRAULIC SYSTEM

Item

Part No

50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70

2070816 2031393 2031521 2072634 2107167 2070817 2031393 2031521 2072634 2070817 2031393 2031519 2072632 2108035 2033316 2031392 2031500 2072632 2033316 2031392 2031500 2072632 2108034 2033316 2031392 2031500 2072632 2033316 2031392 2031500

71 72

73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 71.1

-------

------2072632 2108035 2033316 2031392 2031511 2072632 2033316 2031392 2031500 2072632 2108033 2033316 .2031392 2031500 2072632 2033316 2031392

Description

Oty

.

(For Machines Ha vi ng Ser i a1 Numbers 59-1267 & Higher) Half, Flange Washer, Lock Bolt OIRing Hose Ha lf, F1 ange Washer, Lock Bolt OIRing Ha 1f, F1 ange Washer, Lock Bolt OIRing Hose Half, Flange Washer, Lock Bolt OIRing Ha 1f, Fl an ge Washer, Lock Bolt OIRing Hose Half, Flange Washer, Lock Bolt OIRing Half, Flange Wash~r, Lock Bolt OIRing (Furnished W/Valve) Valve, Relief (Furnished W/Valve) OIRing Hose Half, Flange , Washer, Lock Bolt OIRing Half, Flange Washer, Lock Bolt OIRing Hose Half, Flange Washer, Lock Bolt O'Ring Half, Flange Washer, Lock

.

2 4 4 1 1 2 4 4.

1 2 4 4 1 1 2 4 4 1 2 4 4 1 1 2 4 4 1 2 4 4

-1 1

2

4 4 1 2 4 4 1 1 2

4 4 1 2 4

TROJAN MAIN HYDRAULIC SYSTEM

Item

99 100 101 102 103 104 105 106 107 108 109 110 111 112 113 114 *115 *116 *117 *118 *119

.

Part No

Description

(For Machines Having Seri,al Numbers 59-1267 & Higher) 2031500 Bolt 2006298 Plug 2072633 OIRing 2031911 Adapter 2075587 Cap 2009846 Nipple 2032311 Tee 2070772 Valve, Check 2115757 Val ve, Re 1i ef 2033038 Bushing, Reducer 2039441 Nipple 2032038 Clamp 2075598 Hose 2032817 Clip 2031391 Washer, Lock 2031617 Nut ------- "0" Ring (Furn. wlItem 116) 2031922 Adapter, 90 .

4600307 Hose 2101406 Union, Bulkhead 2075587 Cap

Qty

4 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

-1

1 1 1

*For Machines Having Serial Numbers 59-1297 & Higher

Revision 10 - September, 1983

71K

TROd. .

711

Revision 10 - Seotember. 1983

TROJAN Bucket Cylinder Hydraulic System ,

Item

Description

Part No

Qty

For machines having serial numbers 59-1233, 59-1240, 59-1246, 59-1247, 59-1251, 59-1254~ 59-1255, 59-1258 & higher.

1 2 3 4 5 6 7 8 9 10 11

12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47

--

------- Valve Assy. Main Control (See Pages 80-83E) ------- Cylinder, L.H. Bucket (See Page 86-870)

-------

2106261 2072632 2031392 2031505 2103381 2036815 2031616 2106261 2072632

-------

2031392 2031507 2103381 2036815 2031616 2100860 2072632 2033316 2031392 2031500 2072632 2033316 2031392 2031496 2100863 2072632 2033316 2031392 2031496 2072632 2033316 2031392 2031500 2100859 2072632 2033316 2031392 2031500 2072632 2033316 2031392 2031498 2100861 2072632

Cylinder, R.H. Bucket (See Page 86-870) Manifold, L.H. Cylinder OIRing Washer, Lock Bolt Clamp (Includes Item 10) Washer, F1 at Nut Manifold, R.H. Cylinder OIRing Support Assy. (See Pages 60-61) Washer, Lock Bolt C1 amp (Inc1. Item 18) Washer, Flat Nut Hose OIRing Ha 1f, F1 an ge Washer, Lock Bolt OIRing Half, F1 ange Washer, Lock Bolt Hose OIRing Half, Flange Washer, Lock Bolt OIRing Half, Flange .

Washer, Lock BO.1t Hose OIRing Half, Flange Washer, Lock Bolt OIRing Half, Fl ange Washer, Lock Bolt Hose OIRing

Revision 10 - September, 1983

1 1 4 4 1 2 2 1 1

-

.

4 4 1 2 2 1 1 2 4 4 1 2 4 4 1 1 2 4 4 1 2 4 4 1.

1 2 4 4 1 2 4 4 1 1 71M

TROIAN Bucket Cylinder Hydraulic System

Item

Part No

Description

Qty

For machines having serial numbers 59-1233, 59-1240, 59-1246, 59-1247, 59-1251, 59-1254, 59~1255, 59-1258 & higher.

48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72

73 *73 74 75 76 77

78 79 80 81 82 83 84 85 86 87 88 89 90 *91

7lN

2033316 2031392 2031496 2072632 2033316 2031392 2031506 2100858 2072632 2033316 2031392 2031500 2072632 2033316 2031392 2031498 2100862 2072632 2033316 2031392 2031498 2072632 2033316 2031392 2031500 2100857 4600263 2072632 2033316 2031392 2031500 2072632 2033316 2031392 2031498 2100861 2072632 2033316 2031392 2031496 2072632 2033316 2031392 2031506

-------

Half, Fl ange Washer, Lock Bolt oIRing Half, Fl ange Washer, Lock Bolt Hose OIRing Half, Flange Washer, Lock Bolt OIRing Half, Flange Washer, Lock Bolt Hose OIRing Half, Flange Washer, Lock Bolt OIRing Ha 1f, Fl ange Washer, Lock Bolt Hose Hose OIRing Ha 1f, Fl ange Wash er, Lock Bolt OIRing Half, Flange Washer, Lock Bolt Hose OIRing Half, Fl ange Washer, Lock Bolt OIRing Half, Flange Washer, Lock Bolt .

Relief Assy. Overload Furn. w/Valve, Main Control (See Page 83B-83E) *For Machines Having Serial Numbers 59-1297 & Hi Qher

.

2 4 4 1 2 4 4 1 1 2 4 4 1 2 4 4 1 1 2 4 4 1 2 4 4 1 1 1 2 4 4 1 2 4 4 1 1 2 4 4 1 2 4 4

Revision 10 - September, 1983

72

.

REVISION 4 - SEPTEMBER 1979

TROJAN MAIN, STEER AND SERVO HYDRAULIC PUMP

Item

*A +A B

C D

E F G H

I J K L

1

2 3 4

5 6 7 8 9

10 11

12 13

14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33

34 35 36

Trojan Part No.

Faun Part No.

2106145 2116584 6801260 6955939 6955940 6955836 6955837 6801286 6955941 6955943 6955944 6956059 6956058 6800722 6800738 6801201 6800733 6800728 N.S.S. N.S.S. 6800727 6800737 6801282 6800731 6800739 6801504 6800730 2031395 6800759 6800747 6801547 6801508 6951656 6801525 6801547 6801285 2031393 6800761 6800729 6951656 2005174 2031393 6750363 2033308 6800730 2031395 6801301 6801521 6801547

4196362 4198432 4197158 4197628 4197629 4197620 4197621 4197164 4197630 4197632 4197633 4197125 4197135 4197155 4197132 4197127 4197126 4197134 4197160 4197130 4197136 4197129 4190308 4197149 4197140 4199246 4194638 4199246 4197163 4190306 4197150 4197128 4194638 4195427 4190306 4197012 4195535 4197129 4190308 4197167 4199246

Description

For Machines Having Serial Numbers Thru 59-1266 Pump, Main Steer and Servo (Includes Item 1 - 64) Pump, Main Steer and Servo (Includes Item 1 - 64) Pump, "Main (Includes Items 1 - 15, 26, 27, 60 - 63) Kit, Gear (Includes Items 6 and 7) Kit, Intermediate (Includes Items 3, 8 and, E) Kit, Minor (Includes Items 2, 9, 10, 27 and E) Kit, Seal (Includes 60 - 63) Pump, Steer(Inc1udes Items 17-19, 32,33,42,43, 45-53 Kit, Gear (Includes Items 47 and 48) Kit, Intermediate (Includes Items 49 and J) Kit, Minor (Includes Items 18, 43, 50, 51 and 53) Kit, Connection (Includes Items 16 and 20 - 25) Kit, Connection(Inc1 Items 34,35,36-41,44,55 & 57-59 Adapter Ring, Seal Pl ate, Wear Pin, Roll Spacer Gear, Driven Order Item C Gear, Drive Order Item C P1 ate, Wear Seal, Back-Up Seal Bearing Dowel Cover (Supersedes 6801277) Capscrew Lockwasher Coupling Plug '0' Ring (Corr. PIN) Adapter (Supersedes 6800743) '0' Ring (When Required) Dowel (Supersedes 6800758) '0' Ring (When Required) Capscrew Lockwasher Ring, Seal (When Required) Plug '0' Ring Capscrew Lockwasher Cover '0' Ring Caps crew Lockwasher Coupling Plate, Spacer (Supersedes 6801300) '0' Ring (When 'Required)

Revision 1·1 - September, 1984 0195A-2473A

Qty.

1 1 1 2 1 1 1 1 4 2 1 4 4 1 1 1 1 1 1 1 2 2 1 1 1 4 4 1 1 4 4 1 1 1

73

TROJAN MAIN, STEER AND SERVO HYDRAULIC PUMP Item

Trojan Part No.

37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 54A 55 *56 +56 57 58 59 60 61 62 63 64 64A 65

6801522 6801305 6801547 6801303 2031393 6800747 6801547 6801324 N.S.S. 6800752 N.S.S. N.S.S. 6800746 6800754 6800755 6800751 6800895 6801569 6801523 6801323 6801308 6801484 6801302 2031391 6801304 6800740 6801153 6800735 6800732 6801527 6801526 2033268

Faun Part No.

Description

aty.

For Mach nes Having Serial Numbers Thru 59-1266 Dowe 1 (Supersedes '6800797) Snap Ring 4197171 '0' Ring (When Required) 4199246 Capscrew 4197169 Lockwasher .

4190306 Plug 4197140 '0' Ring 4199246 Ring, Seal (When Required) 4197177 Cover (Order Item G) Dowel 4197143 Drive Gear (Order Item H) Driven Gear (Order Item H) P1 ate, Wear 4197139 Ring, Seal 4197145 Ring, Back-Up 4197146 4197142 Beari n9 4197152 Seal Gasket (Supersedes 6801322) Shim (N.1.)

Gasket (Supersedes 6800080) .4197176 Pump, Servo 4197172 .

Pump, Servo 4198431 Capscrew 4197168 Lockwasher 4190304 4197170 Washer Deflector, Oil (When Required) 4197137 Spacer (When Required) 4197153 Seal, L.P. 4197133 4197131 Seal, Dust Gasket (Supersedes 6801318) Shim (N. 1. ) Gasket, Pump to Transmission (N.1.)

4190430

1 1 1 2 2 1 1 1 1 2

--

.

2 2 2 4 1 1 1 1 1 1 2 2 2 2 1 1 1 1 1 1

For machines having serial numbers: *59-1232, 59-1234, 59-1239, 59-1241-1245, 59-1248-1250, 59-1252, 59-1253, 59-1256 & 59-1257. +59-1233, 59-1240, 59-1246, 59-1247, 59-1251, 59-1254, 59-1255, 59-1258 and higher •

.

711

Revision 11 - Seotember. 1984

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TROJAN MAIN AND STEER HYDRAULIC PUMP

.

Item A B C D E F

G

H I J

K 1 2 3 4 5 6 7 8 9 10 11

12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37

Trojan Part No.

Faun Part No.

2106146 6801260 6955939 6955940 6955836 6955837 6801283 6955942 6955839 6955840 6956059

4196363 4197158 4197628 4197629 4197620 4197621 4197161 4197631 4197623 4197624

6800722 6800738 6801201 6800733 6800728 N.S.S. N.S.S. 6800727 6800737 6801282 6800731 6800739 6801277 6800730 2031395 6800759 6800747 6801547 6800743 6951656 6801525 6801547 6801285 2031393 6800761 6800729 6951656 2031522 2031393 6800071 6750363 6800753 6800730 2031395 6801284 6800752 N.S.S.

4197125 4197135 4197155 4197132 7197127 4197126 4197134 .41.97160 4197130 4197136 4197159 4197129 4190308 4197149 4197140 4199246 4197138 4194638 4199246 4197163 4190306 4197160 4197128 4194638 4190330 4190306 4197120 4197012 4197144 4197129 4190308 4197162 4197143

Description (For Machines Having Serial Numbers thru 59-1266) Pump, Main and Steer (Includes Items 1-47) Pump, Main (Includes Items 1-15, 26, 27, 44-47) Kit, Gear (Includes Items 6 and 7) Kit, Intermediate (Includes Items 3 and E) Kit, Minor (Includes Items 2, 9, 10, 27 and F) Kit, Seal (Includes Items 44-47) Pump, Steer (Includes Items 17-19, 28-43) Kit, Gear (Includes Items 37 and 38) Kit, Intermediate (Includes Items 39 and J) Kit, Minor (Includes Items 18, 43, 50, 51 and 53) Kit, Connection (Inc1 Items 16,20-25,48 & 48A) (Supersedes 6800757) Adapter Ring, Seal P1 ate, Wear Pin, Roll Spacer Gear, Driven (Order Item C) Gear, Drive (Order Item C) P1 ate Seal, Back-Up Seal Beari ng Oowe 1 Cover Capscrew Lockwasher Coupling Plug '0' Ring Adapter '0'. Ring (When Required) Dowe 1 (Super'sedes 6800758) '0' Ring (When Required) Capscrew Lockwasher Ring, Seal (When Required) Plug '0' Ring Capscrew Lockwasher Washer Cover '0' Ring Capscrew Lockwasher Cover Dowe 1 Drive Gear (Order Item H)

Revision 11 - September, 1984 0195A-2265A

Qty.

1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1

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4 4 1 1 4 4 1 2

77

TROJAN MAIN AND STEER HYDRAULIC PUMP

Item

Trojan Part No.

38 39 40 41 42 43 44 45 46 47 48 48A 49

N.S.S. 6800746 6800754 6800755 6800751 6800895 6800740 6801153 6800735 6800732 6801527 6801526 2033268

Faun Part No.

4197139 4197145 4197146 4197142 4197152 4197137 4197153 4197133 4197131 4190430

Qty.

Description

-2

Driven Gear (Order Item H) Pl ate sWear Ring, Seal Ring, Back-Up Bear; ng Seal Deflector, Oi 1 Spacer Seal, L.P. Seal, Dust Gasket (Supersedes 6801318) Shim (N.I.) Gasket, Pump to Transmission (N.I.)

.

2 2 4 1 1 2 1 1 1 1 1

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78

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Revision 11 - September, 1984 _ .. ,,..,. ",..~r-I\

TROdAli

MAIN HYDRAULIC PUMP

Item

Part No

A B

2112957 6956045 6956048 675334'3 6801472 6753345 6801475 6801476 2036822 2031376 6753352

C 1 2

3 4

5 6 7

8 9

10 11 12 13 14 15 16 17 18 19 20 21 22

6753340 6753353 6753337 6753336 6753350 6753348 6753349 6753351 6753341 6801420 6800338

Description

(For Machines Having Serial Numbers 59-1267 ~ Higher) Pump Asy. (Incl. Items 1 thru 22) Kit, Seal (Incl. Items 10, 12, 13, 14, 16, 19 & 20) Kit, Ge ar (I nc 1. I t em 1, 17 & 18) Flange Assy. (Incl. Item 9) Section, Center Plate, End (Incl. Item 9) Stud, Short.

Stud, Long Wasner Nut Dowel Bushing (N.S.S. - Order Item 1 or 3) OIRing Ring, Steel Ring, Back-Up OIRing Ring, Retainer Plate, Pressure Plate, Isolation Gear & Shaft, Idler (N.S.S. - Order Item C) Gear & Shaft, Drive (N.S.S. - Order Item C) Ring, Spacer Seal Plug Ball

Qty

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TROJAN ~IN

Item

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18 .

19 *20 21 22 23 *24 25 26 27 28 29 *30 *31 *32 -*33 34 35 36 37 38 *39

Trojan Part No.

Faun Part No.

2094910 6753062 6752918 2035394 6752915 2108555 2031911 2075587 2072633 6750379 2031393 6752482 2031958 6752916 6752919 6752914 2033306 6750035 6750057 2035394 6752917 6750050 6750406 2033517 6750907 6750404 2035400 6750400 6750396 6752892 2033304

4195844 4197116 41971 04 4190602 4197101 4196628 4190364 4191364 4191333 4197015 4190306 4197080 4190371 4197102 4197105 4197100 4198578 4193994 4193999 4190602 4197103 4197010 4194021 4197823 4197039 4197021 4190603 4197020 4197018 4197085 4190434

6752893 6752891 6751500 6751501 6751502 6753380 675338C 6750386 6750856

4197086 4197084 4197050 4197051 4194997 4198579 4198579 4197016 4197028

-------

-------

6752478 4197077 6752479 4197078 6752480 4197079 2035400 4190603

Description

For machines having serial numbers thru 59-1232, 59-1234-59-1239~ 59-1241-1245, 59-1248-59-1250, 59-1252, 59-1253, 59-1256 & 59-1257)(See Note) Valve Assembly, Control (Includes Items 1-102) Valve Assembly, Overload Relief (Includes Items 51-70 Cap '0' Ring Seat, Check Cover, Flange Adapter (N.!.)

Cap (N.!.)

'0' Ring Capscrew Washer, Lock Plug, Pipe •O' Ring (N.!.)

Check Spring .

Seat, Re 1ief '0' Ring Poppet Spring '0' Ring Cap Screw, Adjustment .

Washer Nut, Jam Nut, Acorn Eye, Plunger '0' Ring Spring Check Cap '0' Ring Plunger Assembly, Bucket Spool (N.S.S.) (Order Item } ) (Includes Items 19-27, 36-42 and 102) Spring Check Assemb 1y P1 ate, Retainer . Plate, R~tainer Wiper Seal Seal Ring, Back-Up P1 ate, Retai ner Not Applicable Check Spring Spring '0' Ring

Revision 11 - September, 1984 nn..,rll

,on')/\

CONTROL VALVE ASSEMBLY (2 Spoo 1) aty.

1 1 1 1 1 1 1 1 1

4

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TROJAN MAIN CONTROL VALVE ASSEMBLY (2 Spoo 1) Item

Trojan Part No.

Faun Part No.

40 41 42 *43 *44 45 46 47 47A 48

6750395 6751089 6750395 6753380 6751502 6751501 6751500 2031450 2031390

4195313 4197040 4195313 4198579 4194997 4197051 4197050 4190312 4190303

2035400 6750404 6750907 2033517 6750406 6751247 6752908 2035400 6750057 6750035 6752904 6750347 6752893 2039190 6752909 6752907 6752905 6752910 2041333 2072631

4190603 4197021 4197039 4197823 4194021 4197042 4197096 4190603 4193999 4193994 4197093 4197011 4197086 t!190695 4197097 4197095 4197094 4197098 4190857 4199227

6750999 6753126 6752900 2033304 6752901 6752899 6752898

4194100 4197118 4197091 4190434 4197092 4197090 4197089

*49 50 51 52 53 54 55 *56 57 58 59 *60 61 *62 :*63 64 65 *66 *67 *68 69 *70 71 72

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-------

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6750999 4194100 2072631 4199227

-------

6753380 4198579 6750386 4197016 6750856 4197028 675085E 4194075 6750396 4197018 675040C 4197020 203540C 4190603

Description

Qty.

Spring, Retainer Spring Spring, Retainer Seal Wiper Plate, Retainer Plate, Retainer Capscrew Washer, Lock Plunger Assembly (Includes Items 48-50, and 85-95) '0' Ring Eye, Plunger Nut, Acorn Nut, Jam Washer Screw, Adjustment Cap '0' Ring Spring Poppet Seat, Pilot '0' Ring Spring '0' Ring .

Ring, Back-Up Check Seat, Check Ring, Back-Up '0' Ring '0' Ring Housing (N.S.S.) (Order Item B) '0' Ring Valve Assy. Anticavitation (Incl. I terns 72-79) Cap '0' Ring Spring Check Seat, Check Housing (N.S.S.) (Order Item 71) '0' Ring '0' Ring Housing (N.S.S.) (Order Item A) .

Seal .Ring, Back-Up Pl ate, Retainer Spacer Check Spring '0' Ring I

.

1 1 1 1 1 1 1 8 8

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Revision 11 - September, 1984 nn7C:;_1~Q?A

TROJAN MAIN CONTROL VALVE ASSEMBLY (2 Spool) Item

Trojan Part No.

Faun Part No.

88 89 90 90A 9.1 92 93 94 95 95A 96 97 98 99 100 101 lOlA 102 103

6752895 6750848 2031452 2031390 6752911 6750390 6750374 6750047 2031479 2031391 6752896 6750395 6750851 6750047 6750365 2031450 2031390 6750397 ·6753117

4197087 4194074 4190313 4190303 4197099 4197017 4197014 4193995 4190319 4190304 4197088 4195313 "4197027 4193995 4197013 4190312 4190303 4197019 4197117

Qty.

Description

1 1 4 4 1 2 1 1 1 1 1 1 1 1 1 4 4 1 1

Cap Retainer, Spring Capscrew Washer, Lock Cover Ring, Retainer Plug Plug, Bleeder Capscrew Washer, Lock Spacer Retainer, Spring Spring Plug, Bleeder Cover Capscrew Washer, Lock Cap Cover, Flange (N.I.)

* Indicates Items Included In Seal Kit PIN 6955974 NOTE:

Bucket Rollover Relief Field Fix Serial Numbers 59-1011 - 59-1257

.

Order Kit PIN 4600316

Revision 11 - September, 1984 nn7C:A_1QO?LI

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6298

TROJAN MAIN CONTROL VALVE (2 SPOOL) Item

Trojan Part No.

Faun Part No.

*A

2116615 4198433

+A

4602852

1 2 3 4 5 6

7 8 9

10 11

12 ~3

14 15 16 17 18 19 20 20A 20B 20C 200 20E 20F 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37

6752918 2035394 6752915 6752916 6752919 6752914 2033306 6750035 6750057 2035394 6752917 6750050 6750406 2033517 6750406 6750907 2056294 2031390 4602866 4603472 6750406 6750907 2033517 4603480 6700679 6753227 6753319 6753225 6753230 6753225 6750680

4197104 4190602 4197101 4197102 4197105 4197100 4198578 4193994 4193999 4190602 4197103 4197010 4194021 4197828 4194021 4197039 4198899 4190303

6752480 6752478 6753242 6700679 6700679 6753242

4197079 4197077 4198953 4198924 4198924 4.198953

6752891

4197084

4194020 4197039 4197823 4198924 4198941 4198971 4198939 4198944 4198939 4198928

Description

(For Machines Having Serial Numbers 59-1233, 59-1240, 59-1246, 59-1247, 59-1251, 59-1254, 59-1255, 59-1258 &Higher) (See Note) Valve Assy., Control (Incl. Items 1-143) • (Supersedes 2112682) Valve Assy., Control (Incl. Items 1-146) (Supersedes 4600272) Housing (N.S.S. - Order Item A) Cap O'Ring Seat, Check Check Spring Seat, Re 1ief O'Ring Poppet Spring O'Ring Cap Screw, Adjustment Washer Nut Washer Nut, Acorn Capscrew Washer, Lock Cover, Remote (Supersedes·6753234) Spring Washer Nut, Acorn Nut Screw o Ring Cap Spacer Retainer, Spring Spring Retainer, Spring OIRing N/A Spring Check P1 ate, Retainer OIRing OIRing Plate, Retainer Spool, Bucket (N.S.S. - Order-Item A) Check Assy. (Incl. Items 36-40) OIRing (N.S.S. - Order Item 35) Ring, Seal (N.S.S. - Order Item 35)

Revision 11 - September, 1984

aty.

1 1 1 1

1 1 1 1 1 1 1

1 1

1 1 1 1 1 4

4 1 1

2 1 1 1

1 1 1 1 1 1 1

1 1 1 1 1 1 1 1

83B

TROJAN MAIN CONTROL VALVE (2 SPOOL) Item

Trojan Part No.

38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76

-------------------

77

78 79 80 81 82 83 84 85 86 87 83C

Faun Part No.

6752893 6752804 6752892 6750396 6750400 6750680 6753226 6750395 6753229 6750395 6753228 2031391 6753320 6i53235 2031390 2056294 2056294 2031390 6753236 6753239 6753227 2035400 6753225 6753230 6753225 6750400 6750396 6753242 6700679 6700679 6753242 6753240

4197086 4198935 4197085 4197018 4197020 4198928 4198940 4195313 4198943 4195313 4198942 4190304 4198972 4198947 4190303 4198899 4198899 4190303 4198948 4198951 4198941 4190603 4198939 4198944 4198939 4197020 4197018 4198953 4198924 4198924 4198953 4198952

2035400 6753232 6750395 6753229 6750395 6753228 2031393 67533H 6753237 2056294 203139C 6750999 2072631 6753062

4190603 4198945 4195313 4198943 4195313 4198942 4190306 4198970 4198949 4198899 4190303 4194100 4199227 4197116

-------

Description

Qty.

Poppet (N.S.S. - Order Item 35) Spring (N.S.S. - Order Item 35) Cap (N.S.S. - Order Item 35) Spring OIRing Cap Check Spring OIRing Cap Retainer, Spring Spring Retainer, Spring Retainer Washe r, Lock Bolt (40-60 Ft. Lbs.) Cap .

Washer, Lock Capscrew Capscrew Washer, Lock Cap Spring, Pack Assy.

Cap OIRing .

Retainer, Spring Spring Retainer, Spring Spring Check Pl ate, Retainer OIRing OIRing Plate, Retainer Spacer Spool, Hoist (N.S.S.) (Order Item A) OIRing Cap Retainer, Spring Spring Retai ner, !pring Retainer Washer, Lock Bolt (40-60 Ft. Lbs.) Cover Capscrew Washer, Lock OIRing OIRing Valve, Overload Relief (Incl. Items 85, 86 & 88-105)

--

1 1 1 1 1 1 1 1 1 1 1 1 1 1 4 4 4 4 1 1 1 1 1 1 1 1 1 1 1 1 1 1

-1 1 1 1 1 1 1 1 1 4 4 1 1 1

Revision 11 - September, 1984 nn ~A-403BA

TROJAN MAIN CONTROL VALVE (2 SPOOL) Item

88 89 90 91 92 93 94 95 96 97 98 99 100 101 102 103 104 105 106 107 108 109 110 111 112 113 114

115 116 117 118 119 120 121 122 123 124 125 126 127 128 129 130 131 . 132 133 134 135 136

Trojan Part No.

Faun Part No.

2041333 6753444 6752905 6752907 6752909 2039190 6752893 6750347 6752904 6750035 6750057 2035400 6752908 6751247 6750406 2033517 6750406 6750907 2072631 6750999 6956100 2041333 6753444 6752905 6752907 6752909 2039190 6752893 6750347 6752904

4190857 4198978 4197094 4197095 I4197097 4190695 4197086 4197011 4197093 4193994 4193999 4190603 4197096 4197042 4194021 4197823 4194021 4197039 4199227 4194100

6750057 2035400 6752908 6751247 6750406 2033517 6750406 .6750907 2072631 6750999

4190857 4198978 4197094 4197095 4197097 4190695 4197086 4197011 4197093 4193994 4193999 4190603 4197096 4197042 4194021 4197823 4194021 4197095 4199227 4194100

6752898 6752899 6752901 2033304 6752900 2072631 6750999

4197089 4197090 4197092 4190434 4197091 4199227 4194100

6~50035

-------

Description

.

OIRing Ring, Back-Up Seat, Chec~ Check Ring, Back-Up OIRing Spring OIRing Seat, Pi lot Poppet Spring OIRing Cap Screw, Adjusting Washer Nut, Jam Washer· Nut, Acorn OIRing OIRing Valve, Overload Relief (Incl. Items 106,107 & 109-12611 OIRing Ring, Back-Up Seat, Check Check .

Ring, Back-Up OIRing Spring OIRing Seat, Pilot Poppet Spring OIRing Cap Screw, Adjusting Washer Nut, Jam Washer Nut, Acorn OIRing OIRing Housing (N.S.S. Order Item 137) Seat, Check Check Spring OIRing Cap OIRing OIRing

Revision 11 - September, 1984

aty.

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1.

1 1 1

-2

2 2 2 2 1 1

830

TROJAN MAIN CONTROL VALVE (2 SPOOL) Item

Trojan No.

Part

Faun No.

137 6753126 4197118 138 138 139 139 140 141 142 143 +144

2072633 2072634 6753238 6750363 2031393 6750379 2031956 6752660 6753062

4191333 4191334 4198950 4197012 4190306 4197015 4190370 4198934 4197116

+145 2072631 4199227 +146 6750999 4194100

Qty.

Description

Part

Valve Assy., Anticavitation . (Incl. Items '127, 128 & 130-136) OIRing OIRing, Plain Cover to Housing (N.I.) Cover Cover, Plain (N.I.) Washer, Lock Capscrew OIRing Plug Valve, Overload Relief (Incl. Items 145, 146 & 88 Thru 105) "0" Ring "0" Ring

2 1 "1 1

1 8 8 1 1 1 1 1

*For Machines Having Serial Numbers Thru 59-1296 +For Machines Having Serial Numbers 59-1297 & Higher NOTE:

Bucket Rollover Relief Field Fix Kit Serial Numbers 59-1011-5901257 - Order Kit PIN 4600316 Serial Numbers 59-1258 & Higher - Ord~r Kit PIN 4600265 Replacement of Complete Valve Assy. For Serial Numbers 59-1261 & Higher

Machin~s

Order Kit PIN 4600356.

•

83E

Revision 11 - September, 1984 0115A-4038A

·

84

IICIJ.IAN Lift Cylinder Assembly (Two Cylinders Used Per Machine; Quantity Shown Is For One) Item

Description

Part No

(For machines having serial numbers 59-1011 through 59-1239 & 59-1241 thru 59-1261).

Cylinder Assembly, Lift (Incl. Items 1 through 26)(See Note) Kit, Service (Incl. Items 5, 7-10, 19, 21-25) Body Assembly (Includes Items 1, 3 & 1 of Item 15) Bearing, Spherical (Shank) Ring, Retaining Locknut Bearing, Piston Rear Piston, Cylinder Seal, Piston Bearing, Piston Front '0' Ring, Rod (Supersedes PIN 2102829) '0' Ring, Spacer (Supersedes 8103196) Spacer, Rod Bearing, Spherical (Rod) Rod Assembly (Includes Items 12, 14 & 1 of Item 15) Ring, Retaining Fitting, Grease Nut, Cararidge Plug ScreW,Set Wiper, Rod Gland, Rod Seal, Rod '0' Ring, Oust Seal Ring, Back-Up (Corr. PIN) '0' Ring, Tube Bearing, Rod (Corr. PIN) Washer

Qty

I

A B 1 2 3 4 5 6 7 8 9 10 11 12 13

2105760 2105810 2105816 2099313 2094026 2302573 2105738 2105747 2105741 2105740 6750988 2116512 2105750 2099315 2105815 1~ 209398e 15 2030225 16 2105755 17 2105316 1e 2105317 1~ 2308026 2C 2105746 21 2308024 22 2105742 2.) 210574~ 24 210573, 2' 211009C 2E 21 1027~

Note:

1

1 1

1 2 1 2 1 1 1 2 1 1 1 1

2 2 1

2

2 1 1

1 1 1

1 1 1

Use pages 85A & 858 for machines which have been converted to 3/8" cross section rod seals supplied in PIN 2112891 kit.

Revision 7 - May, 1981

85

85A

. Revision 6 - Apr,·1 , 1981

TROJAN Lift Cylinder Assembly (Two Cylinders Used Per Machine; Quanttty Shown Is For One) Item

A *B 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 *20 21 22 23 24 25 26

Description

Part No

2113327 2112887 2105816 2099313 2094026 2302573 2105738 2105747 2105741 2105740 6750988 2116512 2105750 2099315 2105815 2093988 2030225 2105755 2105316 2105317 2112902 2112909 2116477 2105742 2105743 2105737 2112906 2110273

Qty

(For machines having ser~a1 numbers 59-1240 59-1262 thru 59-129 ) 1 Cylinder Asserrb1y, Lift (Incl. Items 1 through 26) Kit, Service (Incl. Items 5,7-10,19,21-25) 1 Body Assembly (Includes Items 1, 3 & 1 of Item 15) 1 Bearing, Spherical (Shank) 1 Ring, Retaining 2 Locknut 1 2 Bearing, Piston Rear Pi ston, Cy1 inder 1 Seal, Piston 1 Bearing, Piston Front 1 '0' Ring, Rod 2 '0' Ring, Spacer (Supersedes 8103196) 1 Spacer, Rod 1 1 Bearing, Spherical (Rod) Rod Assembly (Includes Items 12, 14 & 1 of Item 15) 1 Ring, Retaining 2 Fitting, Grease 2 Nut, Cartridge 1 Pl ug 2 Screw, Set 2 Wiper, Rod 1 1 Gland, Rod Seal, Rod (Supersedes 2112897) 1 '0' Ring, Dust Seal .

1 1 Ring, Back-Up '0' Ring, Tube 1 1 Bearing, Rod Washer 1 * Indicates parts included in conversion kit PIN 2112891

Revision 10 - September, 1983

85B

TROd. .

8SC

Revision 10 - September, 1983

TROJAN Hoist Cylinder Assembly (Two Cylinders Used Per Machine; Quantity Shown Is For One) Item A B 'C 0

1 2 3 4 5 6 7 8 9 10 11

12 13

14 15

16 17 18 19 20 21 22 23 24 25 26

Trojan Part No.

Faun Part No.

4602487 4602492 4602494 4602493 N.S.S. 4174429 4174428 0042439 4174571 4149398 0040279 0042416 0042237 0040411 0040412 4174570 2036820 2030883 0042438 0040410 0040409 N.S.S. 2099315 2093988 0040408 2030225 2099313 2094026 2030225 0040408

Description

aty.

For Machines Having Serial Nos. 59-1294,59-1297 &High r 1 Cylinder Assembly, Hoist (Incl. Items 1 through 25) Cylinder Packing (Incl.

Items 4,6-11 Service Kit, and 15-17) 1 Service Kit, Body & Bearing (Incl. Items 1 & 23-25) 1 Service Kit, Rod & Bearing (Incl. Items 18-20 & 22) Body (Order Item C) 1 Lock 1 Nut, Piston 1 Bearing Set, Piston 1 Piston 1 "0" Ring 1 Bearing, Rear Rod 1 Bearing Set, Rod 1 Seal, Rod 1 "0" Ring 1 Ring, Back-Up 1 Box, Stuffing 20 Washer 20 Bolt 1 U-Packing 1 Ring, Back-Up 1 Wiper, Rod Rod (Order Item D) 1 .

Bearin~, SlJherical 2 Ring, etaining 2 Sea 1, Face 1 Fitting, Grease 1 Bearing, Spherical 1 Ring, Retaining 1 Fitting, Grease 2 Sea 1, Face

-

1500068 0027584

4195911 4195837 4197650 4195909 4195838 4197650

Revision 11 - September, 1984

-

850

TROJAN -

.

10191.

86

REVISION 2' -" SEPTEMBER, 1978

.

iRO.lAN Bucket Cylinder Assembly (Two Cylinders Used Per Machine; Quantity Shown Is For One) Item

A 2108702 B 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 *18 +18 19 20 21 22 23 24

Description

Part No

2105809 2088224 2030225 2099157 2108703 2083703 2105696 2105709 2109896 2105694 2105695 2072635 2105704 2105813 2105711 2314062 2314265 2313907 2108549 2105708 2105692 2105693 2105691 2105697 2110089 2110271

Qty

(For machines having serial numbers 59-1011 through 59-1239 and 59-1241 through 59-1261) Cylinder Assembly, Bucket (Incl. Items 1 through 24) (Supersedes PIN 2105724)(See Note) Kit, Service (Incl. Items 6, 8-11, 17 & 19 - 23) Ring, Retaining Fitt i ng, Grease Bearing, Spherical Body Assembly (Incl. 2 of Item 1, 1 of Item 2 & 2 of Item 3) Locknut Bearing, Piston Rear Piston,. Cylinder '0' Ring, Rod (Supersedes PIN 8107814) Seal, Piston Bearing, Piston Front '0' Ring, Spacer Spacer, Rod Rod Assembly (Incl. 2 of Item 1, 1 of Item 2 & 1 of Item 3) Nut, Cartridge Plug, Nylon Setscrew Wiper, Rod Gland, Rod Gland, Rod Seal, Rod '0' Ring, Dust Seal Ring, Back-Up '0' Ring, Tube Bearing, Rod (Corr. PIN) Washer

1

1 4 3 2

1 1 2 1 2 1

1 2

1 1 1 2 2

1 1 1 1 1

1 1 1

1

* For machines having serial numbers 59-1011 through 59-1025. + For machines having serial numbers 59-1026 and higher.

Note:

Use pages 87A and 87B for machines which have been convl rted to 3/8" cross section rod seals supplied in PIN 2112892 kit.

.

Revision 7 - May, 1981

,

87

.

TROd. . .

:=

\

l019L

A71'.

n_ ..

~_~

__

ft

_._~.,

., "',...,

TROJAN Bucket Cylinder Assembly (Two Cylinders Used Per Machine; Quantity Shown Is For One) Item

A B 1 2 3 4 5

6 7 8 9 10 11

12 13 14 15 16 17 18 19 20 21 22 23 24

Part

No

2113329 2112888 2088224 2030225 2099157 2108703 2083703 2105696 2105709 2109896 2105694 2105695 2072635 2105704 2105813 2105711 2314062 2314265 2112901 2112910 2116475 2105693 2105691 2105697 2112905 2110271

Descri pt ion

(For machines having serial numbers 59-1240, 59-1262 through 59-1293 ) Cylinder Assembly, Bucket (Incl. Items 1 through 24) Kit, Service (Incl. Items 6, 8-11, 17 & 19 - 23) Ring, Retaining Fitting, Grease Bearing, Spherical Body Assembly (Incl. 2 o~ Item 1, 1 of Item 2 & 2 of Item 3) Locknut Bearing, Piston Rear Piston, Cylinder •O' Ring, Rod Seal, Piston Bearing, Piston Front '0' Ring, Spacer Spacer, Rod Rod Assembly (Incl. 2 of Item 1, 1 of Item 2 & 1 of Item 3) Nut, Cartridge Plug, Nylon Setscrew Wiper, Rod Gland, Rod Seal, Rod (Supersedes 2112898) '0' Ring, Dust Seal .

Ring, Back-Up '0' Ring, Tube Bearing, Rod Washer

Revision 10 - September, 1983

Qty

1 1 4 3 2 1 1 2 1 2 1 1 2 1 1 1 2 2 1 1 1 1 1 1 1 1

87B

a7e

Revision 10 - September, 1983

TROJAN Bucket Cylinder Assembly (Two Cylinders Used Per Machine; Quantity Shown Is For One) Trojan Part No.

Item

Faun Part No.

aty.

Description

.

For Machines Having Serial Nos 59-1294,59-1297 & Highe

B

4602488 4602495

C

4602497 4602496

Cylinder Assembly," Bucket (Incl. Items 1 through 27) Service Kit, Cylinder Packing (Incl. Items 4, 5, 7 through 12 & 16 through 18) Service Kit,Body & Bearing(!ncl. Items 1, 24, 25 & 27) Service Kit, Rod & Bearing (Incl. Items 19-21 & 23)

1 2

N.S.S. 4155988 4174502 0040151 0042433 4174393 4149249 0042345 0040283 4149149 4149350 4149014 4174392 2036820 2030880 0042432 0040398 0040302 N.S.S. 2099157 2088224 0040399 2030225 2099157 2088224 0040408 2030225

Body Assy. (Order Item C) Lock Nut, Lock Bearing, Rear Piston Bearing Set, Piston Piston "a" Ring Bearing, Rod Bearing Set, Rod Seal Set, Rod 110" Ring Ring, Back-Up Box, Stuffing Washer Bolt U-Packing Ring, Back-Up Wiper, Rod Rod (Order Item D) Bearing, Spherical Ring, Retaining Seal, Face Fitting, Grease Bearing, Spherical Ring, Retaining Seal, Face Fitt i ng, Grease

A

o 3 4

5 6

7 8 9

10 11

12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27

1500068 0027582

4195898 4195778 4195898 4195778 4197650

1

1 1 1

1 1 1

1 1 1 1

1 1 1

1 1 14 14 1 1

1 1 1

2 1 1

2 2

2

"f

_-::t ....,

.

Revision 11 - September, 1984 "',r:~

~"..,~.

".

870

TROIAN

104%1.

88

REVISION 1 - MARCH 1978 )84

iRiidAN VALVE CONTROLS

Item

1

*2 +2 *3 +3 *4

+4

5

2106730 2077717 2077717 6950131 6950131 2077719 2077719 2106731

X6

Y6 X7 Y7 Y7P *8 +8 9 10

11 *12 +12 *13 +13 *14

+14 *15 +15 *16

+16 17 18 19 *20 +20 *21 +21 *22 +22 *23 +23 @*2L @*2 L !*2L !*2L *2~ +2~

@*2t @+2t

Description

Part No

2112614 2112616 2112618 2048821 2107727 2100246 203148C 2031391 2103212 2103212 2067423 2067423 2077720 2077720 2031456 2031456 206743;: 206743~

------20316H 675297~

675297' 675155~ 675155~

209694L 209696 L 203351~

203351!

210327L 210327£ 21 0931 ~ 210931~

207987f 207987f 2103271 210327'

Revision 7 -

For Machines Having Serial Numbers tnru 59-1232, 59-1234 thru 59-1239, 59-1241 thru 59~1245, 59-1248 tnru 59-1250, 59-1252, 59-1253, 59-1256 ~ 59-1257 .

Lever Assy., Bucket Control (Incl. 2 of Items 2 and 3) Bearing, Needle Bearing, Needle Seal Seal Bearing, Thrust Bearing, Thrust Lever Assy., Hoist Control (Incl. 2 of Item 2 and 3) Switch (See Note 1) Switch Knob (See Note 1) Knob Screw, Set (N.I.) Spacer Lever Assembly, Auxiliary (Includes 2 of Items 2 and 3) Shaft (Control Pivot) Bolt Washer, Lock Rod, Control Hoist and Bucket Rod, Control Hoist, Bucket and Auxiliary Locknut Locknut End, Rod End, Rod Bolt Bolt Locknut Locknut Valve, Servo (See Page 92-95C) Nut (Servo to Console Base) Not Applicable Ann, External Arm, External Pin, Spiral Pin, Spiral Rod End, Spherical Bearing (Servo to Link) Rod End, Spherical ~earing (Servo to Link) Nut, Jam Nut, Jam Be11crank Assy. (Incl. 1 of Item 25; 2 of Items 27 and 28) Bellcrank Assy. (Incl. 1 of Item 25; 2 of Items 27 and 28) Bellcrank Assy. (Incl. 1 of Item 25; 2 of Items 27 and 28) Be11crank Assy. (Incl. 1 of Item 25; 2 of Items 27 and 28) Bearing, Spherical Bearing, Spherical Bearing, Thrust Bearing, Thrust May~

1981

Qty

1 4 6 4 6

4 5 1 2 2 2

2 2 1 1 1 2 2 2 3

4 6 4 6 4 6 4

6

3 2 3

2 3

2 3

2 3

2 3

2 3

2 3 3 3

89

TROIAN VALVE CONTROLS

Item

Part No

!*26 !+26 @*27 @+27 !*27 !+27 @*28 @+28 !*28 !+28 @*29 !*29 @30 !30 31 32

2077719 2077719 2099459 2099459 8107017 8107017 2103269 2103269 6950131 6950131 2103272 2109313 2103273 2109311 2031483 2031617 2031391 2103279 2103279 2031521 2031521 2031619 2031619 2031479 2031479 2031617 2031617 2031391 2031391, 2090373 2090373 2031662 2031662 2031764 2031764 2033515 2033515 2117197 2117197 2103132 2103132 2091254 2091254 2031769 2031769

33

*34 +34 **35 +35 *36 +36 *37 +37 *38 +38 *39 +39 *40 +40 *41 +41 *42 +42 *43 +43 *44 +44

*45 +45 *46 +46 *47 +47 48 49 50 51 52 90

2104219 2031475 2031617 2031391

Description

Qty

Bearing, Thrust Bearing, Thrust .

Bearing Bearing Bearing Bearing Seal Seal Seal Seal Spacer Spacer Shaft, Bel1crank Pivot Shaft Bolt Nut Lockwasher Link (Servo to Bellcrank) Link (Servo to Bel1crank) Bolt (Link to Bellcrank) Bolt (Link to Be11crank) Nut Nut Bolt (Link to Servo Rod End) Bolt (Link to Servo Rod End) Nut Nut Lockwasher Lockwasher Clevis, Adjustable (Control Cable to Bellcrank) Clevis, Adjustable (Control Cable to Be11crank) Pin, Clevis Pin, Clevis Pin, Cotter Pin, Cotter Nut, Jam Nut, Jam Cable, Control (Supersedes 2108986)(See Note 3) Cable, Control (Supersedes 2108986)(See Note 3) Yoke Yoke Pin, Clevis Pin, Clevis Pin, Cotter Pin, Cotter Valve, Main Control (See Page 80-83) Half, Clamp Bolt Nut Lockwasher

3

4 4 6 4 6 4 6 4 6 1 1

1 1 2 2

2 4 6

2 3 2

3 2

3 2 3 2

3 2 3 2

3 2 3 4 6 2

3 2

3 2 3 2 3 6 6 2 6

Revision 9 -

M~rch,

1982

TROJAN Valve Controls

Item

Description

Part No

X53 ------- Boot, Rubber (See Note 1) y53 2112617 Boot ) 54 2107729 Knob

Qty

2 2 1

* 2-Spoo1 Installation +

3-Spool Installation

@ For Machines Having Serial Numbers 59-1011 through 59-1052 ! For Machines Having Serial Numbers 59-1053 and Higher

X For Machines Having Serial Numbers 59-1011 through 59-1148 y For Machines Having Serial Numbers 59-1149 and Higher Note 1: When replacing Items 6, 7, and/or 53 for machines having S/N's 59-1011 through 59-1148, order kit PIN 2112978. The new kit includes Items 6, 7, 7A and 53 to convert one lever to the new switch and knob.

Note 2:

For Valve Controls parts listing covering machines having serial numbers other than those listed on Page 89, refer to Servo Hydraulic System (Page 97J -_ 97R)

Note 3:

2117197 consists of 2116869 cable and 2117196 Installation Diagram. Reference Bulletin 740.

Revision 9 - March, 1982

91

59

\

~-

12

\

REVISION __" UUL .

Z" .. SE" PT-EMS" . .

ER," 1978

,

·RiLlAN SERVO VALVE ASSEMBLY (2 - SPOOL) Item

A

2104589 6955935

1

6753158 6751532

B 2 3

4

5 6 7

8 9

10 lOA 11

12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42

Description

Part No

6751534 6751533 2079410 2051065 2046559 6751707 6751708 6752982 6751539 6751694 6751699 6753042 6751705 6751543 6751703 6751711 2037572 203757~

2102132 675154~

6800572 675153f 6751545 6751541 675160~

675298C 675268S 6751551 675297~

6751555 6750991 675169, 675154E 6751686 203761a 6751684 675168:

(For Machines Having Serial Numbers thru 59-1232, 59-1234 thru 59-1239, 59-1241 thru 59-1245, 59-1248 thru 59-1250, 59-1252, 59-1253, 59-1256 & 59-1257) .

Servo Valve Assembly (Includes Items 1 through 60) Kit, Seal (Includes Items 1, 7, 14, 26, 32, 42, 44, 47, 53, 55, 57) Retainer (Supercedes PIN 6753092) Detent, Electric (Includes Items 1 and 3 through 7) Support (N.S.S.) Order Item 2 Collar (N.S.S.) Order Item 2 '0' Ring (N.S.S.) Order Item 2 Plunger (N.S.S.) Order Item 2 '0' Ring Seat Terminal (Knife Connector) Terminal (Ring) Sleeve (N.I.) Used with Item 10 Shaft, Detent (Bucket Spool) Spacer (Bucket Spool) Plug '0' Ring Guide, Spring Spring, Retainer Spring, Centering (Corr. PIN) Spacer (Hoist Spool) Retainer, Spring Shaft, Detent (Hoist Spool) Housing, Upper Capscrew Caps crew Spacer Plug '0' Ring Spring, Detent Plunger Pin, Spiral Arm, Internal Shaft '0' Ring Back-Up Ring

Ann Pin, Spiral . '0 • Ring Pin, Roll '0' Ring Body Caps crew Ring, Piston '0' Ring

Revision 7 - May, 1981

Qty

1 1 2 2

2 2

2 2 2 1

1 2 2 2.

2 2 1 2

1 2 6 2 2 4

4 4 4

2 2

2 4

4

2 2

2 2 2 2 4 2 2

93

.ROdAN SERVO VALVE ASSEMBLY (2 - SPOOL) Description

Item Part No 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60

6751556 6751546 6751683 6751687 6751688 6902461 6751682 6751689 2104588 6751706 2015448 6752983 6752688 6751690 6751691 6751692 2037609 2108618

Plug

'a' Ring

Oty 2 2 2 2 2 2 2 1 3 1 1 2 2 2 2 2 4 1

,

Piston Ring '0' Ring Pin, Spiral Spoo 1, Pilot Manifold Stud Plug '0' Ring Spool '0' Ring Plate, Retainer Wiper Retainer Capscrew Guard

-

94

Revision 7 - May, 1981

.J

____ ..

1117L'

ilCii.JAN SERVO VALVE ASSEMBLY (3 - SPOOL) Description

Item Part No

A B

1 2 3 4

5 6 7

2105968 6955936 6753158 6751532 -------

-------------------

6751534 6751533 8 2079410 9 10 2051065 lOA 2046559 6751707 11 12 6751708 13 6752982 14 6751539 15 6751694 16 675169S 17 6753042 18 6751705 19 6751543 20 6751703 6751711 21 22 2037572 23 203757~ 24 210213~ 25 675154 L 26 680057~ 27 675153€ 28 675154~ 29 6751541 30 675160 L 675298{ 31 32 675268< 33 6751551 34 675297S 35 675155~ 36 675099' 37 675169i 38 675154E 39 675168E 40 203761~ 675168~ 41 42 675168' 43 6751551

(For Machines Having Serial Numbers thru 59-1232, 59-1234 thru 59-1239, 59-1241 thru 59-l245, 59-1248 tnru 59-1250, 59-1252, 59-1253, 59-1256 & 59-1257).

Servo Valve Assembly (Includes Items 1 through 62) Kit, Seal (Includes Items 1, 7, 14, 26, 32, 42, 44, 47, 53, 55, 57) Retainer (Supercedes PIN 6753092) Detent, Electric (Includes Items 1 and 3 througn 7) Support (N.S.S.) Order Item 2 Collar (N.S.S.) Order Item 2 '0' Ring (N.S.S.) Order Item 2 Plunger (N.S.S.) Order Item 2 '0' Ring Seat Terminal (Knife Connector) Terminal (Ring) Sleeve(N.I.) Used with Item 10 Shaft, Detent (Bucket Spool) Spacer (Bucket Spool and Accessory Spool) Plug '0' Ring Guide, Spring Retainer, Spring Spring, Centering (Corr. PIN) Spacer (Hoist Spool) .

Retainer, Spring Snaft, Detent (Hoist Spool) Housing, Upper Capscrew Caps crew Spacer Plug '0' Ring Spring, Detent Plunger Pin, Spiral Arm, Internal Shaft '0' Ring Back--Up Ring Arm Pin, Spiral '0' Ring Pin, Roll '0' Ring Body Capscrew Ring, Piston '0' Ring Plug

Revision 7 - May, 1981

Qty

1 1 2 2

-

2 2 2 2 2 1 2 3 3 3 3 3 1 2 1 2 6 2 2 4 4 4 4 3 3 3 6 6 3 3 3 3 3 3 6 3 3 3 958

iRO.lAN SERVO VALVE ASSEMBLY (3 - SPOOL) Description

Item Part No 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62

6751546 6751683 6751687 6751688 6902461 6751682 6751693 2104588 6751706 2015448 6752983 6752688 6751690 6751691 6751692 2037609 6751693 6751709 2108618

'0' Ring Piston Ring '0' Ring Pin, Spiral Spool, Pilot Manifold Stud Plug '0' Ring Spool '0' Ring Plate, Retainer Wiper Retainer Capscrew Housing (Accessory Spool) Shaft (Accessory Spool) Guard

Qty

.

3 3 3 2 2 2 1 3 1 1 2 2 2 2 2 4 1 1 1

.

95C

Revision 7 - May. 1981

IROdAli

....

95E

--

Revision 8-Ju1y, 1981

TRO.IAN ~.

- SERVO VALVE ASSEMBLY (2-SPOOL )" Item

A 1

2 3 4

5 6 7 8 9 10 11

12 13 14

15 16 17 18 19 20 21 22

Description

Part No

2113035

-------

6753265 6752307

-------------

2039493 6750032 6753259 6752311 2056486 2056485 6753262 6753261 6753263 6753443 2031390 2031461

-------------------

6753253 6753245

Qty

(For Machines Having Serial, Numbers 59-1233, 59-1240, 59-1246, 59-1247, 59-1251, 59-1254, 59-1255, 59-1258, 59-1259 ~ 59-1261 tnru 59-1266) Servo Valve Assy. (Incl. Items 1-22) Housing (N.S.S. - Order Item A) Flange, Mounting Plate, Retainer Spool (N.S.S. - Order Item A) Retainer (See Page 95G - 95H) OIRing Seal Retainer PinBolt Bolt BloCk, Lever BloCk, Pivot BloCk, Lever Pin Wasner~ Lock Bolt Screw, Drive (N.S.S.) Plate, Identification (N.S.S.) Receptacle (See Page 95G - 95H) .

Detent Assy. (See Page 95G - 95H~ Detent Assy. (See Page 95G - 95H

. .

.

:

,

.

1

-1 1

-

4 2 2 1 2 1 1 1 1 1 1 1

-

-1 1

IWOdAN

21

6

95G

2 /

1

4

\

3

6148

TRO.IAN

I

DETENT ASSEMBLIES, SERVO VALVE

Item

,A B 1 2 3

Description

Part No

6753253 6753245 6753246 6753313 2031390 2031450 4 2031390 5 2031464 6 7 6753256 8 6753258 9 6753317 9 6753315 10 6753254 11 6753252 11A 6800450 llB 6753316 12 6753314 13 6753251 14 6752301 15 6752297 16 6753247 17 6750316 18 6753248 19 ------20 6753255 21 6751243 6750526 ~2 23 6753217 24 6753218 25 6753034

(For Machines Having Serial. Numbers 59-1233, 59-1240, 59-1246, 59-1247, 59-1251, 59-1254, 59-1255, 59-1258, 59-1259 & 59-1261 tnru 59-1266) Detent Assy, Bucket (Incl. Items 1-25) Detent Assy, Hoist (Incl. Item 1-25) Cover Adapter Washer, Lock Bolt Washer, LOCk Bolt Cap, Bucket Spool Spring, Bucket Spool Spacer, Bucket Spool Spacer, Hoist Spool Retainer, Ball, Bucket Spool Armature Capscrew, Hoist Spool (N.I.) Spacer, Hoist Spool (N.I.) Spacer Coil Spring Retainer, Spring .

Cap, Detent Washer Retainer Spool (See Page 95E - 95F) Retainer, Ball, Bucket Spool Ball, Bucket Spool OlRing Receptacle Connector (N.I.) Screw, Receptacle To Valve (N.!.)

-

.

Qty

1

1 1 1 2 2 2 2 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1

-1

4 1 l' 4 4

'

,

-

,

.

-

95J

--

Revision 8-July, 1981

.

TRO.IAII

I

SERVO VALVE ASSEMBLY (2 SPOOL) Item

A 1 2 3 4 5 6 7 8 9

Descri pt ion

Part No

2116614

-------

6753265 6752307 -------

-------

2039493 6750032 6753259 6752311 2056486 2056485 6753262 6753261 6753263 6753443 2031390 2031452

10 1r 12 13 14 15 16 17 18 ------19 ------20 ------21 6753433 22 6753424

(For Machines Having Serial Numbers 59-1267 & Higher) Servo Valve Assy. (Incl. Items 1-22) Housing (N.S.S. - Order Item A) Flange, Mounting Plate, Retainer Spool (N.S.S. - Order Item A) Retainer (See Page 95L - 95M) O'Ring Seal Retainer Pin Bolt Bolt Block, Lever Block, Pivot Block, Lever Pin Washer, LocI< Bolt Screw, Orive (N.S.S.) Plate, Identification (N.S.S.) Receptacle (See Page 95L - 95M) Oetent Assy. (See Page 95L - 95M) Detent Assy. (See Page 95L - 95M) .

..

. ..

,

.

Qty·

1

-1 1 --

4 2 2 1 2 1 1 1 1 1 1 1

--1 1

TiCOdAN

6

95L

-,

5

1

2

I4 \3

6148

Revision 8-Ju1y, 1981

TROJAN DETENT ASSEMBLIES, SERVO VALVE

Item

Trojan Part No.

Faun Part No.

A B 1

6753433 6753424 6753246 6753314 2031390 2031450 2031390 2031464 6753434 6753432 6753258 6753317 6753254 6753252 6753314 6753251 6752301 6752297 6753247 675031€ 6753248 N.S.S. 6753255 6751243 6750526 6753217 6753218 6753034 6752758

4198974 4198973 4198954 4198968 4190303 4190350 4198968 4198759 4198976 4198975 4198961 4198969 4198959 4198758 4198968 4198957 4198931 4198930 4198955 4198926 4198956

2

3 4 5 6 7 7 8 9 10 11

12 13 14 15 16 17 18 19 20 21 22 23 24 25 26

4198960 4198929 4198927 4198937 4198938 4198936

Detent Assy, Bucket (Incl. Items 1-25) Detent Assy, HoiSt (Incl. Item 1-25) Cover Adapter Washer, Lock Bolt Washer, Lock Bolt Cap, Bucket Spool Cap, Hoist Spool Spring Spacer Retainer, Ball Armature Spacer Coil Spring Retainer, Spring Cap, Dete,nt Washer Retainer Spool Retainer, Ball Ball aiRing Receptacle Connector (N. 1.)

Screw, Receptacle To Valve (N.L) Plug & Cable (N.L)

Revision 11 - September, 1984 ()1QI;A_,I;,QA

aty.

Description

1

1 1 1 2 2 2 2 1 1 1 1 1

1 1 1 1 2 1 1 1

-

.

1 4 1 1

4

4 2

95M

·.

\

/ /

....

--

.~

-~-

--~ =\ \. ..

~/

l068L

96

REVISION 3 - MARCH 1979

SERVO HYDRAULIC SYSTEM Item

Part No

Description

Qty.

(For Machines Having Serial Numbers 59-1011 Through 59-1058.

59-1118 Through 59-1120) 1 2 3 4 5 6 7 *8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44

45 46

8101555 8402870 2090132 8402871 2053103 2103557 2100691 2031992 2053277 2107348 8101121 8402870 2108285 8105295 2300493 8402870 8103504 8100073 2301341 8104716 2059596 8105295 8105647 8105295 2031913 8105295 2107346 2036105

81053n 8102805 8105295 2307020 2085422 8105295 8106591 8105651 8102805 8105295 8107622 8105647

Main, Steer and Servo Hydraulic Pump (See Pages 72-74) Adapter, Straight (Includes Item 3) '0' Ring Reducer (Includes Item 5) '0' Ring Adapter, Straight Hose Assembly - Pump to Relief Valve Hose Assembly - Hydraulic Tank to Servo Pump Adapter, Straight Reducer Hydraulic Reservoir (See Pages 28,29) Valve, Relie!

Adapter, 45 (Includes Item 14) '0' Ring Adapter, Straight (Includes Items 16 and 26) '0' Ring Tee (Includes Item 18) '0' Ring Bolt - Relief Valve to Support Lockwasher .

Hose Assembly - Relief Valve to Tank Connector, Straight Tee (See Pages 98-100A) Valve, Flow Control (See Pages 102, 103) Hose Assembly - Servo to Relief Valve '0' Ring Valve, Servg (See Pages 92-95C) Adapter, 45 (Includes Item 29) '0' Ring Adapter, Straight (I ncludes Item 31) '0' Ring Valve, Shuttle Screw - Shuttle Valve to Support Lockwasher Adapter, 900 (Includes Item 36) '0' Ring Hose Assembly - Shuttle Valve -to Pressure Reducing Valve Tee (Includes Item 39) '0' Ring Cap Reducer Valve, Main oControl (See Pages 80-82) Adapter, 90 (Includes Item 44) '0' Ring Hose Assem~IY-Pressure Reducing Valve to Main Control Valve Adapter, 45 (Includes Item 47)

1 1 1 1 1 1 1 1 1

1 1 1 1 1 1 1

2 2 1 1 1

1 1 1 1 1 1 2 2 1 1 1 1 1 1 1 1 1 1 1

0.,

SERVO HYDRAULIC SYSTEM

.

Qty.

Description

Item

Part No

47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 +63 +64

8105295 '0' Ring 2107347 Valve, Presi>ure Reducing 8102805 Adapter, 90 (Includes I~em 50) 8105295 '0' Ring 8105647 Adapter, 450 (I ncludes Item 52) 8105295 '0' Ring 2108565 Hose Assem~ly - Manifold to Pressure Reducing Valve 8105647 Adapter, 45 (Includes Item 55) 8105295 '0' Ring 2106946 Block, Manifold 2072632 '0' Ring - Manifold Block 2092581 Hose Assembly - Shuttle Valve to Servo 8101932 Bolt - Pressure Reducing Valve to Manifold Block 8100073 Lockwasher 2108284 Reducer - Expander (Includes Item 62) 8402870 '0' Ring 2109699 Hose Assem~ly - Hydraulic Reservoir to Servo Pump 8102366 Adapter, 45

1 1 1 1 1 1 1 1 1 1 1 1 2 2 1 1 1 1

*For Machines Having Serial Numbers Through 59-1055 +For Machines Having Serial Numbers 59-1056 and Higher

97A

oc:",e,~",

. ?

_

M/\ Ol'"'U

.

10""70

116ZL

97C

I"

_

_;,;." ..... _ ....w." _

."

1 REVISION 3 - MARCH 1979

u.

.ROdAN SERVO HYDRAULIC SYSTEM

Item

1 2 3 4 5 6

7 8 9

10 11

12 13 14 15 16 17 18 19 20 21 22

23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41

Description

Part No

2090132 6750674 2053103 2109699 2032003 2081037 2044992 2109169 2031935 2044992 2109162 2031486 2031391 2031924 2044992 2111097 2031913 2044992 2031935 2044992 2031935 2044992 210916E

2116127

------20842lC

207558, 230285E 204499~

211116c 230285c 204499~

2109161 203152~ 203139~

207263,

(For Machines Having Serial Numbers 59-1059 thru 59-1117, 59-1121 thru 59-1222, 59-1224 thru 59-1232, 59-1234 thru 59-1239,59-1244, 59-1249,59-1252, 59-1253, 59-1256, 59-1257, and 59-1260).

Pump, Main, Steer and Servo Hydraulic (See Pages 72-74) Reducer (Includes Item 3) '0' Ring Adapter, Straight Hose Assembly - Hydraulic Reservoir' to Servo Pump Adapter, 45° Reservoir, Hydraulic (See Pages 28, 29) Adapter, 90° (Includes Item 9) '0' Ring Hose Assembly - Servo Valve to Modular Valve Adapter, 45° (Includes Item 12) '0' Ring Valve, Modular Bolt - Modular Valve to Frame Lockwasher Adapier, 90° (Includes Item 17) 'a' Ring Hose Assembly - Modular Valve to Servo Valve Adapter (Includes Item 20) 'a' Ring Adapter, 45° (Includes Item 22) '0' Ring Valve, Servo (See Pages 92-95C) Adapter, 45° (Includes Item 25) 'a' Ring Hose Assembly - Modular Valve to Reservoir Adapter, Straight Tee (See Pages 98-100A) Valve, Flow Control (See Pages 102, 103) Adapter, Straight Cap, Tube Adapter, 90° (Includes Item 33) 'a' Ring Hose Assembly - Control Valve to Modular Valve Adapter, 90° (Includes Item 36) 'a' Ring Block, Manifold Bolt - Manifold Block to Valve Lockwasher 'a' Ring Valve, Main Control (See Pages 80-82)

Revision 7 - May, 1981

Qty

1 1

1 ·1

1 1 1

1

1 1 1

2 2 2 2 2 1

1 1

1 1

1 1

1 1 1 1

1 1 1 1

1 4 4

1

970

TROd. .

-......

:--110

97E

Revision 7 - May, 1981

TROdAN SERVO HYDRAULIC SYSTEM

Item

1 2 3

4 5 6

7 8 9

10 11

12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33

34 35 36 37 38 39 40 41 42 43 44 45 46 47

Part

Description

No

2070035 6750674 2102591 2109699 2032003 2081037 2044992 2109169 2031935 2044992 2109162 2031486 2031391 2031924 2044992 2111097 2031913 2044992 2031935 2044992 2031935 2044992 2112457 2044992 2042660 2114781 2084210 2075587 2114783 2044992 2113242 2040732 2044992 2109161 2031529 2031392 2072632 2113236 2031435 2036814 2031389 2031615 2044992 2031925

(For Machines Having Serial Numbers 59-1223, 59-1241, 59-1242, .

59-1243 & 59-1248).

Pump Assy, Main, Steer and Servo (See Page 72-74) Tee OIRing Adapter, Straight (Incl. Item 3) Hose Elbow, 45° Reservoir, Hydraulic (See Page 28-29) Elbow, 90° (Incl. Item 12) OIRing Hose Elbow (Incl. Item 11) OIRing Valve, Modular Bolt Washer, Lock Elbow 90° (Incl. Item 17) OIRing Hose Adapter, Straight (Incl. Item 20) OIRing Elbow, 45° (Incl. Item 22) OIRing Valve, Servo (See Pages 92-95C) Elbow (Incl. Item 25) OIRing Hose OIRing Adapter (Incl. Item 27) Reducer Adapter, Straight Cap Plug (Incl. Item 33) aiRing Hose Adapter, Straight (Incl. Item 36) OIRing Block, Manifold Bolt Washer, Lock aiRing Valve, Manual Relief Bolt Washer, Flat Washer, Lock Nut aiRing Elbow, 90°

Revision 7 - May, 1981

Qty

1

1 1 1

1 1 1

1 1 1

1 2

2 2 2

2 1

1 1 1

1

1 1 1

1 1

1 1 1 1 1 1

1 1 4 4 1 1 2 4 2 2 1 1

97F

tROdAN SERVO HYDRAULIC SYSTEM

Item

48 49 50 51

Part No

Descri pt ion

Qty

.

2112245 Hose 2044992 OIRing 2031914 Adapter, Straight ------- Valve, Main Control (See Pages 80-82)

1 1 1

-

.

97G

Revision 7 - May, 1981

TROd. .

i ·i ~ i- -~ 4

•

-t ~

97J

.

Rev;slon 9 - March, 1982

TROJAN SERVO HYDRAULIC SYSTEM

Item

1 2 3 4 4A 4B 4C 40 5 6 7 8 9 10 lOA lOB 11

12 13 14 15 16 17 $18 $18 @18 @18 19 20 21 22 23 +23A 24 25 25 26 27 +27 28 29 +29 30 30 31 32 33

Trojan Part No.

Faun Part No.

-------

-------------

2114123 2116780 2039190 2031462 2031390 2031391 2031489 2031956 2031911 2075587 2116551 6960332 2035425 2031389 2030743 2113236 2031435 2036814 2031389 2031615 2113272 2113053 2116618 2116614 2031479 2031617 2040073 2116723 2116722 2116747 N.S.S. 2116562 2314926 N.S.S. N.S.S. 2116632 N.S.S. 2116568 2116568 2033537 2116767 2093555 2116566 2056469

4198905 4198921 4190695 4198700 4190303 4190304 0027550 4190370 4190364 4191364 4198436 4198447 4195557 4153460 4198894 4198212 4198594 4195570 4195460 4190345 4199120 4198462 4198913 4198440 4190319 4190347 4198897 4198916 4199191 4198918 4198908 4198909 4198914 4198912 4198912 4195546 .4198920 4198903 4198911 4198764

Description

aty.

(For machines having serial numbers 59-1233, 59-1240, 59-1246, 59-1247, 59-1251, 59-1254, 59-1255, 59-1258, 59-1259 &59-1261-1266) Reservoir, Hydraulic (See Page 28-29) Pump, Steer and Servo (See Page 72-74) Valve, Main Control (See Page 80-83) Valve Assy., Relief Block, Manifold (N.I.) 0 1 Ring (N. 1. ) Bolt Washer, Lock Washer, Lock Bolt OIRing Adapter (Incl. Item 7) Cap Filter (Incl. Item lOA & lOB) Element OIRin-g Washer, Lock Bolt Valve, Manual Lowering Bolt Washer, Flat Washer, Lock .

Nut Valve, Assy., Servo (3 SpoolJ(Optional) Valve, Assy., Servo (2 Spool) ValYe Assy., Servo (3 Spool)(Optiona1) Valve Assy., Servo (2 Spool) Bolt Washer, Lock Nut Block, Hoist Spool Block, Bucket Spool Block, Aux. Spoo 1 (N • r. ) Switch (Order 2120223/4197944) Wire-, Bucket Lever Wire, Hoist Lever Boot, Rubber (Order 212Q223/4197944) Knob (Order 2120223/4197944) Knob, Aux. Set Screw (Order 2120223/4197944) Lever Lever, Aux. Nut, Jam (Bucket &Aux. Lever) Nut, Jam (Hoist Lever) Terminal Hanger Assy.

Bolt

- Revision 11 - September, 1984 0115A-2893A

.

--1 1 1 4 4 2 2 1 1 1 1 1 1 4 4 1 2 2 2 2 1 1 1 1 4 4 4 1 1 1 2 2 2 2 2 1 2 2 1 2 1 4 2_ 2 97K

TRDlAN SERVO

HYDRAU~IC

SYSTEM

Item

Trojan Part No.

Faun Part No.

Description

34 35 36 37 *38 +38 39 40 41 42 *43 +43 +43 +43A +438 44 45 46 *47 +47 *48 +48 49 50 51 52 *53 +53 +53 +53A 54 55 56 57 57A 578 58 59 60 61 62 63 64 65 65A 658 66 67 68 69

2049228 2116564 2041342 2031914 2116542 2116742 2041342 2031925 2041342 2031925 2116542 2116742 2116542 2031925 2031914 2041342 2031914 2041342 2031914 2031925 2116593 2116741 2041342 2031914 2041342 2031914 2116593 2116741 2116593 2031914 2041342 2031914 2041342 2116613 2035236 2075587 2116595 2041342 2031914 2041342 2031914 2116595 2041342 2116612 2035236 2075587 2031961 2031938 2077626 2031960

4198898 4198910 4194943 4198599 4198454 4198455 4194943 4198598 4194943 4198598 4198454 4198455 4198454 4198598 4198599 4194943 4198599 4194943 4198599 4198598 4198452 4198456 4194943 4198599 4194943 4198599 4198452 4198456 4198452 4198599 4194943 4198599 4194943 4199189 4199069 4191364 4198453 4194943 4198599 4194943 4198599 4198453 4194943 4199188 4199069 4191364 4190373 4197782 4198450 4194984

Washer, Fl at Clamp Assy.

O'Ring Adapter (Incl. Item 36) Hose Hose (Main Valve Port shown to Servo Valve) O'Ring Elbow, 90° (Incl. Item 39) O'Ring Elbow, 90° (Incl. Item 41) Hose Hose (Main Valve Port shown to Servo Valve) Hose, Aux. Spool to Servo Valve (N.I.) Elbow, 90° (N.I.) Adapter, Straight (N.!.)

O'Ring Adapter, Straight (Incl. Item 44) O'Ring Adapter, Straight (Incl. Item 46) Elbow, 90° (Incl. Item 46) Hose Hose (Main Valve Port shown to Servo Valve) O'Ring Adapter, Straight (Incl. Item 49) O'Ring Adapter, Straight (Inc l. Item 51) Hose Hose (Main Valve Port shown to Servo Valve) Hose, Aux. Spool to Servo Valve (N.I.) Adapter, Straight (N.I.) O'Ring Adapter, Straight (I nc 1. Item 54) O'Ring Elbow, 90° (Inc1. Item 56) Elbow, 90° (N.!.)

Cap (N.!.)

Hose O'Ring Adapter (Incl. Item 59) O'Ring Adapter, Straight Hose O'Ring Elbow, 90° (Incl. Item 64) Elbow, 90° (N.!.)

Cap (N.I.) O'Ring Elbow, 45° (Incl. Item 66) Hose O'Ring

97l

.

aty.

2 14 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

.

1

1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

Revision 11 - September, 1984 0115A-2893A

TROJAN SERVO HYDRAULIC SYSTEM

Item

70 71 72 73 74 75 76 77

78 79 80 81 82 83 84 85 86 87 88 89 $90 @90 91 92 $93 @93 $94 @94 95 96 97 98 99

Trojan Part No.

2041320 2031961 2031927 2077626 2031961 2031916 2031961 2031927 2116597 2072631 2038541 2088322 2070035 2032003 2114781 2116594 2031959 2031925 2031959 2031925 2116592 2116730 2031959 2058381 2072632

------2109161

-------

2072632

-------

2033316 2031392 2031511

Faun Part No.

Description

4199075 Elbow, 90° ( Incl,. Item 69) 4190373 OIRing 4190366 Elbow, 90° (Incl. Item 71) 4198450 Hose 4190373 OIRing 4198895 Adapter (Incl. Item 74) 4190373 OIRing 4190366 Elbow, 90° (Incl. Item 76) 4198460 Hose 4199227 OIRing 4198372 Adapter 4198459 Hose 4198902 Tee 4190384 Elbow, 45° 4198906 Reducer 4198449 Hose 4190372 OIRing 4198598 . Elbow, 90° ( Inc l. Item 86) 4190372 OIRing 4198598 Elbow, 90° (Incl. Item 88) 4198458 Hose 4198451 Hose 4190372 OIRing 4191103 Elbow 90° (Incl. Item 91) .

4195139 OIRing OIRing (Furnished W/Valve) 4196676 Block, Manifold Valve, Relief (Furnished W/Main Valve) 4195139 OIRing Hose (To L.H. Lift Cy1inder)(See Page 71C-71F) 4190439 Half, Flange 4190305 Washe r, Lock 0027554 Bolt

aty.

1 1 1 1 1 1 1 1 1 1 1 1 1 1

1 1 1 1 1 1 1 1 1 1 1

-1 -1

-2 4 4

* For 2-Spool Installations Only.

+ For 3-Spool Installations Only.

$ For Machines Having Serial Numbers Through 59-1258 and 59-1261. @For Machinees Having Serial Numbers 59-1259, 59-1260, 59-1262 &Higher.

Revision 11 - September, 1984

97M

~,-",

97N

..

Rev1S10n

8 - July. 1981

TROJAN SERVO HYDRAULIC SYSTEM Trojan Part No.

Item 1

-------

2116859 2116615 2114123 2116780 2039190 2031462 2031390 2031391 2031489 2031956 2031985 2075587 2116551 6960332 2035425 11 2031389 12 2030743 13 2113236 14 2031435 15 2036814 16 2031389 2031615 17 18 2116618 18 2116614 19 2031479 20 2031617 21 2040073 22 2116723 23 2116722 +23A 2116747 24 N.S.S. 25 2116562 25 2314926 26 N.S.S. 27 N.S.S. +27 2116632 28 N.S.S. 29 2116568 +29 2116468 30 2033537 30 2116767 31 2093555 32 2116566 33 2056469 34 2049228 35 2116564 36 2041342 37 2031914 2 3 4 4A 4B 4C 40 5 6 7 8 9 10 lOA lOB

Revision 11 "."

r-"

""..,,.,,

Faun Part No.

Description

(For machines having serial numbers 59-1267-1296.)

Hydra'ulic (See Page 28-29) Pump~ Steer and Servo Va1ve~ Main Control Valve Assy.~ Relief B1ock~ Manifold (N.I.) OIRing (N.!.)

Bolt Washer~ Lock Washe r, Lock Bolt OIRing Adapter (Incl. Item 7) Cap Fi lter (lncl. Item lOA & lOB) Element OIRing Washer~ Lock Bolt Va 1ve ~ Manual LowerinSl Bolt Washer, Flat Washer, Lock Nut Valve Assy., Servo ~3 SPOO1~(OPtiona1} Valve Assy.~ Servo 2 Spool Bolt Washer, Lock Nut Block, Hoist Spool Block, Bucket Spool Block, Aux. Spool (N.I.) Switch (Order Kit PIN 2120223) Wire, Bucket Lever Wire~ Hoist Lever Boot~ Rubber (Order Kit PIN 2120223/4197944) Knob (Order Kit PIN 2120223/4197944) Knob'~ Aux. Set Screw (Order Kit PIN 2120223/4197944) .

LeverLever~ Aux. Nut~ Jam (Bucket &Aux. Lever) Nut~ Jam (HOist Lever) Terminal Hanger Assy.

Bolt Washer, Flat Clamp Assy.

OIRing Adapter (1ncl. Item 36)

Reservoir~

4198429 4198433 4198905 4198921 4190695 4198700 4190303 4190304 0027550 4190370 4190378 4191364 4198436 4198447 4195557 4195460 4198894 4198212 4198594 4195570 4195460 4190345 4199120 4198440 4190314 4190347 4198897 4198916 4199191 419.8918

4198914 4198912 4198912 4195546 4198920 4198903 4198911 4198764 41.98898 4198910 4194943 4198599

-

September~

1984

aty.

-

-1

1 1 4 4 2 2 1 1 1 1 1 1 4 4 1 2 2 2 2 1 1 '4 4 4 1 1 1

-2 2 -- .

1 -2

1 2 1 4 2 2 2 14 1 1

97P

TROIAN SERVO HYDRAULIC SYSTEM

.

Item

*38 +38 39 40 41 42 *43 +43 +43 +43A +438 44 45 46 *47 +47 *48 +48 49 50 51 52 *53 +53 +53 +53A 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72

73 74 75 76 77 97Q

Trojan Part No.

Faun Part No.

Description

2116542 2116742 2041342 2031925 2041342 2031925 2116542 2116742 2116542 2031925 2031914 2041342 2031914 2041342 2031914 2031925 2116593 2116741 2041342 2031914 2041342 2031914 2116593 2116741 2116593 2031914 2041342 2031914 2041342 2031925 2116595 2041342 2031914 2041342 2031914 2116595 2041342 2031925 2031961 2031938 2077626 2031960 2116049 2031961 2031927 2077626 2031961 2031916 2031961 2031927

4198454 4198455 4194943 4198598 4194943 4198598 4198454 4198455 41984544198598 4198599 4194943 4198454 4194943 4198599 4198598 4198452 4198456 4194943 4198599 4194943 4198599 4198452 4198456 4198452 4198599 4194943 4198599 4194943 4198598 4198453 4194943 4198599 4194943 4198599 4198453 4194943 4198598 4190373 4197782 4198450 4194984 4198374 4190373 4190366 4198450 4190373 4198895 4190373 4190366

Hose Hose (Main Valve Port Shown to Servo Valve) OIRing Elbow, 90° (Incl. Item 39) OIRing Elbow, 90° (Incl. Item 41) Hose Hose (Main Valve Port shown to Servo Valve) Hose, Aux. Spool to Servo Valve (N.I.) Elbow, 90° (N.I.) Adapter, Straight OIRing Adapter, Straight (Incl. Item 44) OIRing Adapter, Straight (Incl. Item 46) Elbow, 90° (Incl. Item 46) Hose Hose (Main Valve Port shown to Servo Valve) .

OIRing Adapter, Straight (Incl. Item 49) OIRing Adapter, Straight (Incl. Item 51) .

Hose Hose (Main Valve Port shown to Servo Valve) Hose, Aux. Spool to Servo Valve (~.I.) Adapter, Straight (N.I.) .

OIRing Adapter,. Straight (Incl. Item 54) OIRing Elbow, 90° (Incl. Item 56) Hose OIRing Adapter (Incl. Item 59) OIRing Adapter, Straight Hose OIRing Elbow, 90° ( Incl. Item 64) OIRing Elbow, 45° (Incl. Item 66) Hose OIRing Elbow, 90° (Incl. Item 69) OIRing Elbow, 90° (Incl. Itein 71) Hose OIRing Adapter (Incl. Item 74) OIRing Elbow, 90° (Incl. Item 71)

aty.

.

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

Revision 11 - September, 1984 0115A-4075A

TROJAN SERVO HYDRAULIC SYSTEM

Item

78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 101 102 103 104 105 106 107 108 109 110 111 112 113 114

Trojan Part No.

Faun Part No.

2116597 4602875 2117497 2033314 2031391 2031477 2072632 2071501 2033316 2031392 2031500 2088322 2070035 2032003 2114781 2116594 2031959 2031925 2031959 2031925 2116730 2031959 2031925

4198460

-------

4199200 4198596 4190304 4190318 4195139 4199085 4190439 4190305 4190325 4198459 4198902 4190384 4198906 4198449 4190372 4198598 4190372 4198598 4198451 4190372 4198598

------2072632 4195139 ------2033316 2031392 2031511 2033268 2113233 2116117 2033268 2118168 2068799 2031619

4190439 4190305 0027554 4190430 4199119 4199177 4190430 4199206 4195702 4190349

Description Hose OIRing (Supersedes 2072631) Adapter Half, Flange (Supersedes 2070814) Washer, Lock Bolt OIRing Elbow, 90° Half, Flange Washer, Lock Bolt Hose Tee ElbOW, 45° Reducer Hose OIRing Elbow, 90° (Incl. Item 94) OIRing Elbow, 90° (Incl. Item 96) Hose OIRing Elbow, 90° (Incl. Item 99) OIRing (Furnished W/Va1ve) .

Valve, Relief (Furnished W/Main Valve) OIRing Hose (To L.H. Lift Cyl inder )(See Page 71 G-71K) Ha 1f, F1an ge Washer, Lock Bolt Gasket Adapter Bolt Gasket Stud (Corr. PIN) Washer, Lock • Nut

Qty.

1

1 1 2 4 4 1 1 2 4 4 1 1 1

1 1 1 1 1 1 1 1 1

-

-1

-2

4 4 1 1 4 1 4 4 4

*For 2-Spoo1 Installations Only +For 3-Spoo1 Installations Only

Revision 11 - September, 1984 n11t:1I

IIn.,CII

97R

TROd. .

97S

..

10 - September, Revlsl0n

1983

TROIAN Servo Hydraulic System

Item 1 2 3 4 4A 4B 4C 40 4E 4F 5 6 7 8 9

Description

Part No

-------------

-------

-------

-------

2116780 2031985 2075587 2031462 2031390 2031391 2031489 2105289 2101406 2075587 2116551 10 lOA 6960332 lOB 2035425 11 2031389 12 2030743 13 2113236 14 2031435 15 2036814 16 2031389 17 ------18 ------. 19 2031479 20 2031617 21 2040073 22 ------23 ------24 2120217 25 2116562 25 2116562 26 ------27 2119914 28 ------29 2117655 30 2116767 31 2093555 32 2116566 33 2056469 34 2049228 35 2116564 36 2041342 37 2031914 38 2116542 39 2041342 40 2031925

(For machines having serial numbers 59-1297 & Higher) Reservoir, Hydraulic (See Page 28-29A) Pump, Steer and Servo (See Page 100F-l00G) Valve, Main Control (See Page 83A-83E) Valve Assy., Relief (Incl. Items 4A Thru 4F) Valve Relief (See Page 97W) Manifold Adapter, Straight (N.I~) Cap, Tube (N. 1. ) Bo lt (N. 1.)

Washer, Lock (N.I.) Washer, Lock Bolt Hose Union, Bulkhead Cap Filter (Incl. Item lOA & lOB) Element OIRing Washer, Lock Bolt Valve, Manual Lowering Bolt Washer, Fl at Washer, Lock .

(N.A. ) Valve Assy., Servo (2 Spool)(See Page 95J-95M) Bolt Washer, Lock Nut Block, Hoist Spool (Furn. w/Item 18) Block, Bucket Spool (Furn. w/Item 18) Sw itch & Adapter Wire, Bucket Lever Wire, Hoist Lever (N.A.) Handle, Control (N.A.) lever Assy. (Incl. Items 24, 25, 27, 29A, 31, 117 & 118) Nut, Jam Terminal Hanger Assy.

Bolt Washer, Flat Clamp Assy.

OIRing Adapter (Inc 1• Item 36) Hose OIRing Elbow, 90° (Incl. Item 39)

Revision 10 - September, 1983

Qty

-

-1 -1

1 1 4 4 2 2 1 1 1 1 1 1 4 4 1 2 4 2

-1

4 4 4

-22 2

2

2

2 4 2 2 2 14 1 1 1 1 1

97T

TROJAN Servo Hydraulic System

Item Part No 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71

72 73 74 75 76 77 78 79 80 B-1

82 83 84 85 86 87 88 89 90 97U

2041342 2031925 2116542 2041342 2031914 2041342 2031914 2116593 2041342 2031914 2041342 2031914 2116593 2041342 2031914 2041342 2031925

-------

2041342 2031914 2041342 2031914 2116595 2041342 2031925 2031961 2031938 2077626

-------

-------

2031961 2031927 2077626 2031961 2031916 2031961 2031927 4600164 2093728

-------

2033314 2031391 2031477 2093728 2116760 2033314 2031391 2031477 4600162 2070035

Description

Oty

.

OIRing Elbow, 90° (Incl. Item 41 ) Hose OIRing Adapter, Straight (Inc 1. Item 44) OIRing Adapter, Straight (Inc 1. Item 46) Hose OIRing Adapter, Stra i ght (Incl. Item 49) OIRing Adapter, Straight ( Incl. Item 51) Hose oIRing Adapter, Straight (Inc l. Item 54) OIRing Elbow, 90° (Incl. Item 56) Hose OIRing Adapter (Incl. Item 59) OIRing Adapter, Straight Hose OIRing Elbow, 90° Oncl. Item 64) OIRing E1 bow, 45° (Inc 1. Item 66) Hose OIRing (See Page 100F-100J) Adapter, Straight (See Page 100F-100J) OIRing Elbow, 90° (Incl. Item 71) Hose 0 1 Ring Adapter (Inc 1. Item 74) OIRing Elbow, 90° (Incl. Item 76) Hose OIRing Nipple, Pipe (See Page 100F-100J) Half, Flange Washer, Lock Bolt OIRing Adapter, 90° Half, Flange Washer, Lock Bolt Hose Tee

.

.

.

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

-1 1 1 1 1 1 1 1 1

-

2 4 4 1 1 2 4 4 1 1

Revision 10 - September, 1983

TRDlAN Servo Hydraulic System Item

Part No

91 92 93 94 95 96 97 98 99 100 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118

2032003 2114781 2116594 2031959 2031925 2031959 2031925 2116730 2031959 2031925

Description

. Elbow, 45° Reducer Hose O'Ring Elbow, 90° (Incl. Item 94) O'Ring Elbow, 90° (Incl. Item 96) Hose aiRing Elbow, 90° (Incl. Item 99) aiRing (Furnished W/Valve) Valve, Relief (Furnished W/Main Valve) 2072632 O'Ring Hose (To L.H. Lift Cylinder)(See Page 71L-71P) 2033316 Half, Flange 2031392 Washer, Lock 2031500 Bolt Gasket (See Page 100F-l00J) Adapter, Pump Drive (See Page 100F-l00J) Tee (See Page 100F-100J) 2032012 Adapter, 90 Stud (See Page 100F-l00J) Washer, Flat (Hardened)(See Page 100F-l00J) Nut (See Page 100F-l00J) 2035236 Adapter, 90 2006298 Plug, Pipe Washer, Lock (Furn. W/Item 24) Screw (Furn. W/Item 24)

Qty 1 1 1

1 1 1 1

1 1 1 1

2 4 4

1 4 4

4 1

1

2 2

( N. A.) No t Ap p1i cab 1e

Revision 10 - September, 1983

97V

TROJAN

~

0

o

0

-

o

0

~o -0 0

..

RELIEF VALVE Item

A 1 2 3 4 5 6 7

8 9 10

11 12 13 14 15 16

97W

Trojan Part No.

Faun Part No.

2114123 4602888 6750035 4602885 4602889 4602890 4602886 6751247 2033517 2039492 2039493 6750406 6750907 4602891 4602887 6750991 2039190

4198905 4193994 6753310 6753311 6752081 4197042 . 7395118 4194944 4194021 4197039 4194099 4190695

Qty.

Description

Va 1ve, Re 1i e f (I nc 1. I terns 1 thru 16) Housing Poppet Seat Seat Check Cap Screw, Adj. Nut, Jam 110 11 Ring 110 11 Ring Washer Nut, Acorn Spring Spring 110 11 Ring 110 11 Ring

-1 1 1 1 1

1 1 1

1 1 2 1 1 1 1 2

Revision 11 - September, 1984 0195A-4030A

97Y

Revision 10 - September, 1983

I ROlAN Servo Hydraulic System Three Spoo 1 Item

1

2 3 4 5 6 7 8 9

10 11

12 13 14

15

16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33

34 35 36 37 38 39 40 41

42 43

44

45 46 47 48 49

Part No

Description

For Machines Having Seri~l Numbers 5~-1297 & Higher 2116618 Valve, Servo Bolt (See Page 97S-97V) Washer, Lock (See Page 97S-97V) Nut (See Page 97S-97V) Block, Aux. Spool (N.S.S.)(Order Item 1) 2116767 Nut, Jam 2116568 Lever 2116632 Knob Lever Assy. (See Page 97S-97V) "0" Ring (See Page 97S-97V) Adapter, Straight (See Page 97S-97V) 2038407 Elbow, 90° Swivel 2116742 Hose "0" Ring (See Page 97S-97V) Elbow, 90° (See Page 97S-97V) "0" Ring (See P~ge 97S-97V) Adapter, Straight (See Page 97S-97V) Hose (See Page 97S-97V) "0" Ring (See Page 97S-97V) Elbow, 90° (See Page 97S-97V) "0" Ring (See Page 97S-97V) Adapter, Straight (See Page 97S-97V) 2038407 Elbow, 90° Swivel 2116742 Hose "0" Ring 2031925 Adapter, 90° (Incl. Item 25) "0" Ring 2031925 Adapter,90° (Incl. Item 27) 2116741 Hose "0" Ring (See Page 97S-97V) Adapter, Straight (See Pag"e 97S-97V) "0" Ring (See Page 97S-97V) Adapter, Straight (See Page 97S-97V) Hose (See Page 97S-97V) "0" Ring (See Page 97S-97V) Adapter, Straight (See Page 97S-97V) "0" Ring " 2031925 Adapter, 90° (Incl. Items 37) 2116741 Hose "0" Ring 2031914 Adapter, Straight (Incl. Item 40) "0" Ring (See Page 97S-97V) Elbow, 90° (See Page 97S-97V) Hose (See Page 97S-97V) "0" Ring (See Page 97S-97V) Elbow, 90° (See Page 97S-97V) Hose (See Page 97S-97V) Hanger Assy. (See Page 97S-97V) Bolt (See Page 97S-97V)

Revision 10 - September, 1983

Qty

1

1 1 1

1 1

1 1 1

1 1

1 1

97Z

TROJAN Servo Hydraulic System Three Spool Item

Part No

50 51 52

------2116564 -------

Description

Qty

For Machines Having Serial Numbers 59-1297 & Higher Washer, Flat (See Page 97S-97V) C1 amp Assy.

Valve, Main (See Pag~ ---)

-

4

.

97AA

Revision 10 - September, 1983

... --~ 98

. n 7 - May, 1981 Rev;s1o

STEERING HYDRAUL1C SYSTEM

Item

t1 2100888 $1

2 ¢3 $3 ¢4 $4 5 6 7

8 9

10 *11 12 13 14 *15 16 *17 *18 *19 *20 *21 *22 *23 *24 25 *26 *27 *28 29 *30 *31 32 33 34 35 36 37 38 39 40 41 42 43 44 45

Description

Part No

2070035 2041342 8107683 2112731 2107105 2116108 2039801 2031490 2031488 2031391 2031617 2111172 2072631 2072631 2070814 2031490 2031391 2111174 2031929 6950439 2057197 8405471 2110370 2032029 8106176 2075587 2111175 2111173 2033316 2072632 2031500 2031392 2107008 2072632 2033316 2031500 2031392 2107094 2033316 2072632 2031500 2031392 2072632 2033316 2031500 2031392

(For Machines Having Serial Numbers Thru 59-1266) .· Tee (Includes Item 2) Tee (Includes Item 2) 'a' Ring Hose Assembly - Flow Control Valve to Tank Hose Assembly - Flow Control Valve to Tank Tee, Adapter (Includes Item 5) Elbow, 90° (Not As Illustrated) 'a' Ring Valve, Flow Control (See Pages 102, 103) Bolt Bolt Lockwasner Nut Block, Manifold 'a' Ring 'a' Ring Half, Flange Bolt Lockwasner Hose Assembly Adapter, 90° (Include Item 19) 'a' Ring (Supersedes 8405471) Plug (Includes Item 21) 'a' Ring Valve, Steer Pressure Relief Adapter, Straignt (Includes Item 24) 'a' Ring Cap Hose Assembly - Flow Control To Orbitro1 Hose Assembly Half, Flange '0' Ring Bolt, .

Lockwasner ~~nifold.Assembly

·'0' Ring Ha lf, Flange Bolt ... ' Lockwasner Hose Assembly - Left Pump to Flow Control Half, Flange 'a· Ring Bolt .

Lockwasher '0' Ring Half, Flange Bolt Lockwasher

Oty

1 1

1 1 1 1

1 1 2 1

3 3 1 -1 1

2 4 4 1

2 2 1 1 1 1

1 1

1 1

2 1 4 4

l" 1

2 4 4 1

2 1 4 4

1 2 4 4

STEERING HYDRAULIC SYSTEM Item

Part No

46 47 48 49 50 51 52 5354 55 56 57 58 59 60 61 @62 #62 63 64 65 66 66A 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 *83 84 *84 85 86 87 88 89

------------2107023 2072632 2033316 2031500 2031392 2107093 2072632 2033316 2031500 2031392 2072631 2070814 2031477 2031391 2108241 2116624 2031485 2031391 2031617 2073571 2022463 2305233 2077148 2108242 2108244 2031916 2022463 ------2031938 2022463 2108245 2108236 2108246 2107238 2031940 2031964 ------2031918 2031918 6950439 6950439 2078676 2031617 2031391 2032960 2031482

Description

Qty

Steering Pump - L.H. (See Pages 72-78) Steering Pump - R.H. (See Pages 72-78) Manifold, Drop - At Pump '0' Ring Half, Flange Bolt Lockwasher Hose Assembly - Rignt Pump to Flow Control '0' Ring Ha 1f, F1 ange

1 1

2 4 4 1

1 2 4 4

Bolt

Lockwasner '0' Ring Half, Flange

1 2

Bolt

4 4 1

Lockwasher Valve, Crossover Relief Valve, Crossover Relief Bolt

Lockwasher Nut Adapter, Straight (Includes Item 66A) '0' Ring Hose Assembly - Tee to Relief Valve Tee, Swivel Hose Assemo1y - Tee to Relief Valve Hose Assembly - Steering Cylinder Shank End to Tee Adapter, Straignt (Includes Item 72) '0' Ring Steering Cylinder (See Pages 104, 105) Elbow, Adjustable - 45° (Includes Item 75) '0' Ring Hose Assembly - Steering Cylinder Rod End to Manifold Tubes Manifold Assembly Bracket Mount, Relief Valve Hose Assembly Elbow, Adjustable - 45° (Includes Item 81) '0' Ring Steering Gear (Orbitrol)(See Page 106) Adapter, Straight (Includes Item 84) (Orbitrol End) Adapter, Straight (Includes Item 84)(Block End) '0' Ring (Orbitrol End) '0' Ring (Block End) Clamp - Orbitro1 to Crossover Valve Hoses Nut Lockwasher F1atwasher Bolt - Manifold to Frame •

,

t'\t'\

1 3 3 3 3 1 1

2 1 2 2 1 2 2 2 1 1

21

2 2 1 1

1 1 4 4 4 4

2

,

·

.

STEERING HYDRAULIC SYSTEM

Item

Part No

90 91 92 93 94 95 96 *97 *98 +99 +100 +101 +102 +103 +104 +105 +106 +107 +108 +109 +110 +111 +112 +113 +114 +115 +116 117

2031391 2031475 2031391 2108243 2077148 2033316 2075587 2031457 2031390 2107807 2031392 2031500 2036602 2031961 2092802 6750674 2046604 8106176 2031985 2042660 2041342 2107092 2031925 2041342 2106223 2031486 2107140 2115871

Description

Lockwasher Bolt Lockwasher Hose Assembly - Relief Valve to Tank Tee, Swivel Adapter, Straignt Cap Bolt - Relief Valve to Mount Lockwasner Blqck, Manifold Lockwasher Bolt Adapter, Straignt (Includes Item 103) '0' Ring Valve, Pressure Relief '0'· Ring Plug (Includes Item 105) '0' Ring Adapter, Straight (Includes Item 107) Adapter, Straignt (Includes Item 110) '0' Ring Hose Assembly - Flow Control Valve To Relief Valve 0 Ad~pter, 90 (Includes Item 113) '0' Ring Block, Manifold Bolt Hose Assemoly - Flow Control to Orbitro1 Adapter (Supersedes 8102893 and 8102547)

+ For MaChines Having Serial Numbers Through 59-1120.

* For Macnines Having Serial Numbers 59-1121 And Higner.

¢ For Macnines Having Serial Numbers Tnrougn 59-1247. $ For Macnines Having Serial Numbers' 59-1248 And Higher. @ For Macnines Having Serial Numbers Tnrough 59-1245, 59-1248 tnru 59-1250, 59-1252, 59-1253, 59-1256 and 59-1257. # For Macnines Having Serial Numbers 59-1246, 59-1247, 59-1251, "59-125.4, 59-1255, 59-1258 and Higher.

Qty

2 2 "2 1 2 1 2 2 2 1 4 4

1 1 1 1

1 1 1· 1

1 1 1

1 1 4 1 1

IWOdAN

1008

Revision 8 - July. 1981

TROJAN STEERING HYDRAULIC SYSTEM

Item

1

2 2A *3 4 +4 5

6 7 8 9 .10 11

12 13 14 15 16

17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 *43 +43 44 45

46

Trojan Part No.

REF. 2116859 6·956066 2118128 2031457 2031460 2031390 2116624 2108246 2031485 2031391 2031617 2031475 2031391 REF. 2108236 2031482 2031391 REF. REF. 2072635 2108029 2033319 2031393 2031522 2069891 2116088 2111130 2116088 2072635 2108029 2033319 2031393 2031522 2072633 2116012 2033317 2031393 2031521 2116014 2031964 2070680 2116011 6950439 2031929 2031918 2031964 2108781 2107238

Faun Part No.

4198429 419.8280 : ~

4199059 4190303 4198437 4196601 4198990 4190304 4190347 4190317 4190304 4196595 0027585 4190304 4191335 4196576 4190441 4190306 4190330 4195705 4199172 4196724 4199172 4191335 4196576 4190441 4190306 4190330 4191333 4198753 4199068 4190306 4190329 4199166 4190375 4191287 4198754 4198348 4194868 4195506 4190379 4196652 4196496

Description

Qty.

For Machines Ha,ving Serial Numbers 59-1267-1296 Reservoir, Hydraulic (See Page 28-29) Pump, Steer and Serv.o Seal Kit Val ve, Re 1i e f (Supersedes 2110370)(See Note) Bolt Bolt Washer, Lock Val ve, Re 1i e f Bracket, Mounting Bolt Washer, Lock Nut Bolt Washe r, Lock .

Steering Gear_ (see Page 106) Manifold Assembly Bolt . Washer, Loc~---V:' --"...

Cylinder, R.H. Steer (See'?a~e 104-105) Cylinder, L.H.· Steer (See Page 104-105) -, O'Ring _. .

Elbow, 90° Half, Flange .

Washer, Lock Bolt Clamp Hose, Suction Elbow Hose, Suction O'Ring ElbOW, 90° Half, Flange Washer, Lock Bolt O'Ring Hose Ha 1f, F1 ange Washer, Lock Bolt Bushing, Reducer O'Ring Tee (Incl. Item 39) Hose O'Ring Adapter 90° (Incl. Item 42) Adapter, Str. OlRing Adapter, Straight (Incl. Item 44) Hose

Revision 11 - September, 1984

-_.-

~

-

1 1 1 2 2 2 1 1 3 3 3 2 2

-

1 2 2

-

-1 1 2 4 4 4 1 1 1 1 1 2 4 4 1 1 2 4 4 1 1 1 1 1 1 1 1 1 1 100C

TROJAN STEERING HYDRAULIC SYSTEM

-

-

Item

Trojan Part No.

47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71

2078676 2032960 2031391 2031617 2031964 2031940 2107238 6950439 2031929 2116010 2070035 2031918 6950439 2115871 2108243 2022463 2073571 2077148 2115587 2075587 2108242 2077148 2077148 2115587 2075587 2305233 2077148 2108244 2022463 2031916 2022463 2031938 2108245 2108245 2022463 2031938 2022463 2031916 2108244 6950439 2057197 2031956 2032029 2075587

72

73 74 75 76 77 78 79 80 81 82 83 84 85 *86 *81 88 *89 90

Faun Part No.

Description

Clip 4195739 Washer, Flat 4195527 Washer, Lock 4190304 Nut 4190347 o Ring 4190375 Adapter (Incl. Item 51) 4190368 4196496 Hose o Ring 0 4198348 Elbow, 90 (Incl. Item 54) 4194868 4198755 Hose 4198902 Tee Adapter, Str. (Incl. Item 59) 4195506 o Ring 4198348 Bushing, Reducer 4199163 4196598 Hose o Ring 4197857 Adapte r, Str. (Incl. Item 62) 4195719 4197786 Tee ·Bushing, Reducer 4199i54 4191364 Cap 4196597 Hose 4197786 Tee 4197786 Tee 4199154 Bushing, Reducer 4191364 Cap 4196787 Hose 4197786 Tee 4196599 Hose 4197857 o Ring 198895 Adapter, Str. (I nc 1. Item 75) 4197857 o Ring 4197782 Adapter, 45 0 (Incl. Item 77) 4196600 Hose 4196600 Hose 4197857 o Ring 4197782 Adapter, 45 0 (Incl. Item 81) 4197857 . o Ring 4198895 Adapter, Str. (Incl. Item 83) 4196599 Hose 4198348 o Ring 4195659 Plug (Incl. Item 86) 4190370 o Ring 4197799 Adapter, Str. (Incl. Item 88) 4191364 Cap

Qty.

.

-

4 4 4 4 1 1 1 1 1 1 1 1 1 1 1 3 3 1 1 1 1 1 1 1 1 1 1 .1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

+For Machines Having Serial No. 59-1292 - 1296 *Note: When replacing Relief Valve prior to Serial No. 59-1292 order Kit PIN 2118136. Kit contains new valve & all the necessary mounting hardware.

1000

Revision 11 - September, .1984

TROd. .

100F

Revision 10 - September, 1983

TROJAN Steering Hydraulic System For Machines Having Serial Numbers 59-1297 & Higher) Item 1

2 2A 2B 2C 20 2E 3 4 5 6

7 8 9

10

4600094 4601600 6956062 2113233 2116117 2033268 2033268 2119313 2118168 2068799 2031619 2031392 2031511

11

12 13 14 15 16 17

18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33

34 35 36 37 38 39 40 41 42 43 44 45

Description

Part No

---~---

2106233 2095063 2031486 2041069 2112684 2031482 2031391 2108029 2072635 2033319 2031522 2069891 4600330 4600113 2072635 2033319 2031522 2097577 2072633 2033317 2031521 2086361 2072632 6753308 6753307 2031522 2040732

Tank, Main Hydraulic (See Page 28-29A) Pump Assy., Steer and SerVo Kit, Steer Pump Seal Kit, Servo Pump Seal Adapter (Pump to Transmission )(N.I.) Screw, Cap (Adapter to Transmission)(N.I.) Gasket (Adapter to Transmission)(N.I.) Gasket (Pump to Adapter) Adapter, Pump Drive Stud Washer, Flat (Hardened) Nut Valve, Steer (See Page 1060-107) Washer, Lock Bolt Column, Steering (See Page 106C) Cylinder, L.H. Steer (See Page 104-105) Cylinder, R.H. Steer (See Page 104-105) Spacer (Not As Illustrated) Pin Bolt Nut Valve, Neutia1izer Bolt Washer, Lock N.A. Manifold "0" Ring Half, Flange N.A. Bolt Clamp Hose Manifold "0" Ring Ha 1f, Fl ange N.A. Bolt Elbow, 90° "0" Ring Half, Flange N.A. Bolt Hose "0" Ring Half, Flange (Furn. w/Steer Va1ve)(See Page 1060-107) Washer (Furn. w/Steer Valve) (See Page 1060-107) Bolt (Furn. w/Steer Va1ve)(See Page 1060-107) "0" Ring (Furn. w/ltem 45) Adapter, Straight

Revision 10 - September, 1983

Oty

1 1

1 1

4 1 1

1 4 4 4 1

3 3

4 4 4 4 2 6 6

1 1 2

4 2

1 1 1 2 4

1 1 2

4 1

1 2 4 4 1

100G

TROIAN Steering Hydraulic System For Machines Having Serial Numbers 59-1297 & Higher) Item

46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 71A 72 73 74 75 76 77 78 79

80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 100H

Part

No

Description

Qty

4600177 Hose , ------- "0" Ring (Furn. w/ltem 48) 2040732 Adapter, Straight ------- "0" Ring (Furn. w/ltem 50) 2302858 Adapter, 90° 4600093 Hose ------- "0" Ring (Furn. w/Item 53) 2031914 Adapter, Straight ------- "0" Ring (Furn.w/ltem 55) 2040732 Adapter, Straight 4600177 Hose ------- "0" Ring (Furn. w/ltem 58) 2040732 Adapter, Straight 4600278 Adapter, 90° ------- "0" R~ng (Furn. w/Item 59) 4600338 Hose 2101406 Union, Bulkhead 2075587 Nut, Cap 2113072 Adapter, Straight 2072631 "0" Ring 6753293 Half, Flange (Furn. w/Steer Valve)(See Page 1060-107) 6753294 Washer (Furn. w/Steer Va1ve)(See Page 1060-107) 2030898 Bolt (Furn. w/Steer Va1ve)(See Page 1060-107) 2115238 Tee, Swivel 2115871 Reducer 2071500 Adapter, 90° 2072631 "0" Ring (N.!.)

6753293 Half, Flange (Furn. w/Steer Valve (See Page 1060-107) 6753294 Washer (Furn. w/Steer Valve)(See Page 1060-107) 2030898 Bolt (Furn. w/Steer Va1ve)(See Page 1060-107) 2113275 Hose ------- "0" Ring (Furn. w/ltem 77) 2031938 Adapter, 45° 4600088 Hose ._------ "0" Ring (Furn. w/Item 80) 2031916 Adapter, Straight 4600088 Hose ------- "0" Ring (Furn. w/Item 83) 2031916 Adapter, Straight 2113275 Hose ------- 110" Ring (Furn. w/Item 86) 2031938 Adapter, 45° 2302858 Adapter, 90° ------- "0" Ring (Furn. w/Item 87) 4600163 Hose 2031914 Adapter, Straight ------- "0" Ring (Furn. w/Item 90) 2112330 Tee ------- 1~01l Ring (Furn. w/ltem 92) 2112314 Hose

1

-1 -1 1 -1 -1 1 -1 1 -1

.

1 1 1 1 2 4 4 2 4 1 1 2 4 4 1

-1 1 -1 1 -1 1 -1 1

-1 1

-1 -1

Revision 10 - September, 1983

TROJAN Steering Hydraulic System For Machines Having S~ria1 Numbers 59-1297 & Higher) Item

Part No

95 96 97 98 99 100 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124

2031923 ------2112315 2087411 4600105 2033496 2090132

-------

4600104 2111502 2031914

-------

2040732

-------

4600087 2031914

-------

2112915 2031517 2301447 2112880 2032292 2070780 2070800 2032806 2031391 2031473 2031996 2030225 2035345

Oty

Description

Adapter, 90° "0" Ring (Furn. wi Item 95) Hose Adapter, Straight Tee Nipple, Pipe Adapter, Straight "0" Ring (Furn. ~/Item 101) Adapter, 90° Hose Adapter, Straight "0" Ring (Furn. w/Item 105) Adapter, Straight "0" Ring (Furn. w/ltem 107) Hose Adapter, Straight "0" Ring (Furn. w/Item 110 ) Plate, Mounting Bolt Nut, Jam Bolt Elbow, 90° Hose Tube Assy.

Clip Washer, Lock Bolt Adapter, 45° Fitting, Grease Plug, Pipe (Grease Port-Steer Cy 1. )( N• 1. )

1

-1 1 1 1 1

-1 1 1

-

1

-

1 1

-1

.

2 2 2 2 2 2 2 2 2 2 2 2

(N.I.) Not Illustrated (N.A.) Not Applicable

Revision 10 - September, 1983

100J

lAUd. .

u

1239L .

lOOK

Revision 10 - September, 1983

TROJAN CUSHION VALVE

Item

Description

Part .No

* A 2108241 + A 2116624 1 ------* 2 6753128 + 2 6753384 + 2} 6753383 3 6753382 * 4 6753129 + 4 ------* 5 6753130 + 5 6753267 6 6753131 7 6753132 * 8 6753133 + 8 6753385 9 6753134 10 6753135 11 6753136 12 6753137 13 . -----14 6753139 15 6753140 16 6753141 17 6753142 18 6753143 19 6753144 20 6753145

Valve Assy., Cushion (Incl. Items 1-20) (See Note) Valve Assy., Cushion (Intl. Items 1-20) Body, Valve (N.S.S.)(Order Item A) Plug Assy. (Incl. Item 3) Plug & Pin Assy. (Incl. Item 4) Spring, Compression (N.I.) OIRing Pin Pin (N.S.S. - Order Item +2) Ball Ball Seat, Valve Washer, Back-Up OIRing OIRing Valve 0 1 Ri ng Washer, Back-Up Spring, Compression Spool, Valve (N.S.S. - Order Item A) Piston, Inner Stop Spring, Compression Ring, Retainer OIRing .

Spring, Compression Cap, End. NOTE:

Qty

1 1

-

2 2 2

2 2

-

2 2 2 2 2 2 2 2 2 1

-1

2 2

2 2 2 2

When replacing complete valve assembly, order PIN 2116624. Accurate records must be kept for future spare parts service. *For machines having serial numbers thru 59-1245, 59-1248 thru 59-1250, 59-1252, 59-1253, 59-1256 and 59-1257. +For machines having serial numbers 59-1246, 59-1247, 59-1251, 59-1254, 59-1255, 59-1258 and higher.

Revision 10 - September, 1983

100L

.ROd. .

.....:I It!

....o

100M

Revision 10 - September, 1983

.ROdAN OIL COOLER SYSTEM

Item

*1 +1 *2 *3 *4 5 6 7 8 9 10 *11 +11 12

Description

Part No

2086900 2112982 2053277 2033644 2107345 2100697 2107141 2108781 6950439

-------

2111010 2032297 2032023 2114228 13 2107091 14 ------15 2058417 16 6950439 *17 2031992

(For Machines Having Serial Numbers thru 59-1245, 59-1248 thru 59-1250, 59-1252, 59-1253, '59-1256 and 59-1257.)

Oil Cooler Assembly Oil Cooler Assembly Reducer Nipple Adapter, Swivel Tee Hose Assembly - Orbitrol to Cooler Adapter, Straight (Includes Item 8) (Supersedes PIN 2031918) O'Ring Orbitrol Unit (See Page 106) Valve, Relief (Cooler By-Pass) Adapter, 90° Adapter, 90 0 Hose Assembly - Cooler Outlet to By-Pass (Supersedes 2107090) Hose Assembly - Cooler By-Pass to Tank Hydraulic Reservoir (See Pages 28, 29) Adapter, Straight (Includes Item 16) O'Ring Adapter, Straight I

Qty

1 1 2 1 1 2 1 1 1

-1

1 1 1 1

1

1 1

* For Machines Having Serial Numbers thru 59-1148. + For ~lachines Having Serial Numbers 59-1149 and High.er.

Revision 7 - May, 1981

101

TROdAN

-.... ~--------

-

lOlA

Revision 7 - May, 1981

TROJAN OIL COOLER SYSTEM

Item

1 2 3 4

5 6 7 8 9 10 11

12 13 14 15 16 17

Description

Part No

2112982 2031992 2016302 2031992 2033644 2107141 2108781 2111010

-------

2100697 2114228 2032023 2107091 -------

2038901 6950439 6950439

Qty

(For Machines Having Serial Numbers 59-1246, 59-1247, 59-1251, 59-1254, 59-1255, 59-1258 thru 59-1296.)

Oil Cooler Assembly Adapter, Straight Tee Adapter, Straight Nipple Hose Adapter, Straight (Includes Item 17) Valve, Relief Or bitro 1 Un i t (See Page 106) Tee Hose Elbow, 90° Hose Hydraulic Reservoir (See Page 28-29) Adapter, Straight (Includes Item 16) a'Ring a'Ring

1 1 1 1 1 1 1 1

-1 1 1 1

-1 1 1

.

Revision 10 - September, 1983

1018

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lOlC

Revision 10 - September, 1983

TROJAN Oil Cooler System For Machines Having Serial Numbers 59-1297 & Hi gher Item

1 2 3 4

Description

Part No

Hydrau1i~ (See Page 28-29A) Valve, Steering (See Page 1060-107) Cooler Assy., Oil Hose Adapter, Straight "0" Ring Adapter, 90° Valve, Relief Adapter, Straight Bushing, Reducer Adapter Plate Assy.

Hose Manifold "0" Ri ng Half, Flange N.A. Bolt Hose Adapter, Straight "0" Ring (Furn. w/Item 19) Spacer Washer, Flat Bolt Spacer N.A. Bolt Nut

Qty

-

------- Tank Assy., Main

-------

2112982 2114728 2031919 5 SA 2072632 6 2069947 7 2118100 8 2315339 9 2053273 10 2032001 11 4600078 12 2112419 13 2111157 14 2072632 15 2033316 16 ------2031496 17 18 2101166 19 4600170 19A ------20 4600142 21 2036822 22 2031579 23 . 2075577 24 ------25 2031489 25A 2031617

-1

~

1 1 1 2 1 2 1 1 1 1 1 1 2

-

.

4 1 1 1 2 2 2 2

-

2 2

N.A. (Not Appl icable)

Revision 10 - September, 1983

1010

-'

I

102

lOlZL

TROJAN FLOW CONTROL VALVE (For Machines Having Serial Numbers Through 59-1266) Item

A 1 2 3 4 5 6 7 8 9 10 11

12 13

14 15 16 17 18 19 20 21 22

Trojan Part No.

2106340 6750879 6750880

-------------

6750873 6750638 6750757 6750874 2039493 6750877 6750878 6750880 6750876 6750875 6750741 6750889 6750883 6750888 6750882 6750881 6750886 6750887

Faun Part No.

Qty.

Description

Valve Assy, Fl0,w Control (Includes Items 1 through Cap Ring, Seal Housing (N.S.S.)(Order Item A) Plunger (N.S.S.)(Order Item A) Check Spring Ring, Retaining Plug '0' Ring Spacer '0' Ring Ring, Se a1 Spring Cap Ri ng, Re t a i ni ng Plug, Orifice Sleeve

Plug, Orifice Ring, Seal Cap Cap Ring, Seal NOTE:

Revision 11 - September, 1984

This valve has been replaced by 2117662/4196390.

For Service Only

22~

1 1 1

-1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

.

103

-.... -

.....

...

...

_-

TROJAN STEER CYLINDER ASSY. (Two Cy1inde"rs Per Machine; Quantity Shown is For One) Item

A B

1 2 3 4 5 6 7

8 9 10

11

12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28" 29

Trojan Part No.

Faun Part No.

2105778 2105808 2314368 2115889 2105812 2099713 2101647 2105794 2105795 2101644 2101646 6700772 2105796 2314368 2115889 2105811 2030225 2313691 2313311 2314061 2105792 2105790 2314295 2116479 6700209 2067500 2116526 2095063 2106233 2031486 2041069

4196336 4196341 4196817 4198756 4196344 4195922 4199095 4196339 4199098 4199093 4199094 4199211 4196340 4196817 4198756 4190265 4196808 4196801 4196812 4197843 4196338 4196816 4199181 4193918 4198010 4199182 4195846 4196373 4195469 4195606

Description

For Machines Hav5ng Serial No's. Thru 59-1294 Cylinder Assy., Steer (Incl. Items 1-25) Kit, Serivce (Inc1. Items 5, 7-10, 19, 21-25) Ring, Retaining Bearing, Spherical Body Assy. (Inc1. Items 1, 2 & 1 of Item 15) Locknut Bearing, Piston Rear Piston, Cylinder o Ring, Rod Seal, Piston Bearing, Piston Front o Ring, Spacer Spacer, Rod Ring, Retaining Bearing, Spherical Rod Assy. (Incl. Items 12, 13 & 1 of Item 15) Fitting, Grease Nut, Cartridge Screw, Set Plug Wiper, Rod Gland, Rod o Ring, Dust Seal Seal, Rod (Supersedes 6701423 & 107887) .

Ring, Back-Up o Ring, Tube Bearing, Rod (Supersedes 2314060) Pin, Steer Cylinder Spacer Bolt Nut

Revision 11 - September, 1984 "'t"'\~1\

r-"".,,,,,~

.

Qty.

1 1 2 1 1 1 1

1 1 1 1 1 1 2 1 1 1 1 1

2 1 1 1 1 1 1 1

2 2

2 2

105

TROJAN

--

-

-...

-...

l05A

Revision 11 - September, 1984

TROJAN STEER CYLINDER ASSEMBLY (Two Cylinders Per Machine; Quantity Shown Is For One') Item

Trojan Part No.

2117146 2117144 2105811 2105812 1 2314368 2 2115889 3 N.S.S. 4 2099713 5 2101647 6 2105794 7 2105795 8 2101644 9 2101646 10 6700772 11 2105796 12 2314368 13 2115889 14 . N.S.S. 15 2030225 16 2313691 17 2313311 18 2314061 19 2116891 20 2117145 21 2314295 22 2116479 23 6700209 24 2067500 25 2116526 26 2095063 27 2106233 28 2031486 29 2041069 A B C D

Rpv;~;on

Faun Part No.

4196344 4196817 4198756 4195922 4199095 4196339 4199098 4199093 4199094 4199211 4196340 4196817 4198756 4190265 4196808 4196801 4196812 4196816 4199181 4193918 4198010 4199182 4195846 4196373 4195469 4195606

Description For Machines Ha~ing Serial No. 59-1295 & Higher Cylinder Assy., Steer (Incl. Items 1-25) Service Kit, Packing (Incl. Items 5, 7-10, 19 & 21-25) Service Kit, Rod & Brg(Incl. Item 12-13, l of Item 15) Service Kit, Body & Brg(Incl. Items 1,2, 1 of Item 15) Ring, Retaining Bearing, Spherical Body (Order Item D) Locknut Bearing, Piston Rear Piston, Cylinder o Ring, Rod Seal, Piston Bearing, Piston Front o Ring, Spacer Spacer, Rod Ring, Retaining Bearing, Spherical Rod (Order Item C) Fitting, Grease Nut, Cartridge Screw, Set .

Plug, Nylon Wiper, Rod .

Gland, Rod o Ring, Dust Seal Seal, Rod Ring, Back-Up o Ring, Tube Bearing, Rod Pin, Steer Cy1.

Spacer Bolt Nut

11 - Seotember. 19A4

Qty.

1 1 1 1 2 1

-1

1 1 1 1 1 1 1 2 1

-2

1 2 2 1 1 1 1 1 1 1 2 2 2 2

10S8

STEERING GEAR INSTALLATION

Item

Part No

2046341 6950159 6950160 6950161 6950162 6950163 6950120 6950121 2046342 8 2098960 8A 2034063 2031517 9 ------10 11 2106338 11A 2049562 11B 2106339 A 1 2 3 4 5 6 6A 7

Descriotion Button Assembly, Horn (I ncl ude 1 through 7) Cover, Weather· Button, Horn Cup, Contact Spring Cup, Contact Base, Plate Assembly Screw Nut Wheel, Steering Spinner, Steering Wheel (N.I.) Bolt Bracket, Mount (N.S.S.) Gear Assembly, Steering (I nclude Items 11A; 11B) Shaft & Column ·Assembly Orbitrol Unit Assembly

Otv. 1 1 1 1 1 1 1 3 1 1 .1 4

-

1 1 1

---1

19--

---2 ---3 ---4 ---5

-6

--15

-16 //---11

9--

10--

lCJ6b

't-\

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_17

18 6299

Revision 10 - September, 1983

TROJAN STEERING GEAR INSTALLATION For Machines Having Serial Numbers 59-1297 & Higher Item

Trojan Part No.

Faun Part No.

A 1 2 3 4 5

2046341 6950159 6950160 6950161 6950162 6950163 6950120 2046342 2098960 2034063 2113083 6950156 4602893 4602894 2112678 4600146 2031523 2031393 2031619 2031480 2031391 4602892 2031391 6950121

4190983 4194521 4197490 4197491 4197492 4197493 4197488 4190984 4195881 4190469 4198680 4194520

6

'7

8 8A 9 9A 9B 9C 10 11

12 13 14 15 16 17 18 19

4198047 4190331 4190306 4190349 4190320 4190304 4190304 4197489

Qty.

Description

•

Kit, Horn (Incl~ Items 2 thru 7 & 19) Cover, Weather Button, Horn Cup, Contact Spring Cap, Contact Base, Plate Assy.

Nut Wheel, Steering (17" Dia.) Spinner, Steering Wheel Column, Steering (Incl. Items 9A thru 9C) Horn Brush Assy. (N.I.) Screw (Was 6950155) Cap, Outer (N.I.) (Was 6960039) Orbitro1 Unit Assy.

Plate, Adapter Bolt Washer, Lock Nut Bolt Washer, Lock Bolt (Was 6950143) Washer, Lock Screw (N.I.) Not Illustrated

Revision 11 - September, 1984

-

1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 3 3 3.., ...,

-

3 1 1 3

106C

TROJAN

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.

.

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C I

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1060

Revision 11 - September, 1984

TROJAN STEERING VALVE ASSEMBLY For Machi nes Having Serial Number 59-1297 & Higher) Item

A 1 2 3 4 5 6 7 8 9 10

Trojan Part No.

Faun Part No.

4600225

-------

6753291 6753992 N.S.S. N.S.S. 6753293 2030898 6753294 6753295 6850137 11 6800753 12 N.S.S. 13 N.S.S. 14 N.S.S. 15 N.S.S. 16 N.S.S. 17 6753286 18 6753361 19 2037665 20 (N.A.) 21 2037663 22 6753296 23 2041342 24 2114352 25 6753297 26 2037638 27 6753298 27A 6753299 27B 6753300 28 6851490 29 6753301 30 6753302 31 6753272 32 6753303 33 6753304 34 6753305 35 6750674 36 6753306 37 2031522 38 6753307 39 6753308 40 2044992

Rl')vic:ion

4198646 4198635 4198636 4198637 4198638 4198639 4198640 4197144

4198641 4198273 4198642 4198269 4198644 4194943 4198645 4198646 4198647 4198648 4198649 4198650 4198651 4198652 4198653 4198622 4198654 4198655 4198656 4194064 4198657 4190330 4198658 4198659 4198249

Qty.

Description

Valve Assy., Steering (Incl. items 1-40) Valve Sub-Assembly (See Page 107) Screw Plate (Carr. PIN) For Shipping Only - Cover For Shipping Only - Seal Fl ange Bolt Washer Cover Seal Seal For Shipping Only - Plug For Shipping Only - Seal For Shipping Only - Bolt For Shipping Only - Cover For Shipping Only - Seal Plug Seal Bolt Not Applicable Bolt .

Plug , Seal .

Shim Spring Bolt Plunger and Seat Assy. (Incl. items 27A & 27B) Seat Valve Seal Spring Spring Ball Spring Plug Stop Seal Cover Bolt Washer Fl ange Seal

11 - Seotember. 1984

.I

1

-1 1 --

4 8 8 1 8 ·3

-

-4 4 2

-2

1 14 1 1 4 1 1 1 1 1 1 1 1 1 1 1 1 2 4 2 1

106E

TROJAN

<

-... ...

----

l06F

Revision 11 - September, 1984

TROJAN Steering Valve Sub-Assembly

Item A 1 2 3 4 5 6 7 7A 8 9 10

Trojan Part No. 6753278

-------------

6753356 6753357 6753358 6753281 6753282 2113035 6700176 6851447 6753359 6753283 11 12 2044992 6753284 13 14 2041342 15 6753272 16 6753285 17 6753360 18 6753286 19 6753361 20 6753287 21 . 6753288 22 6753362 23 6753289 24 6753290

Faun Part No.

Description

Qty.

For Machines Having SIN 59-1297 & Higher Valve, Sub-Assembly (Incl. Items 1-7 &8-24)(See Note Spool (N.S.S. - Order Item A) Body (N.S.S. - Order Item A) Shim (Use as Required) Shim (Use as Required) Spacer Spring Retainer Shim, Flow 'Ba1ance (N.r.)

Screw Washer, Lock Washer Seat Sea 1 Plug Seal Ball Seat Seal Plug Seal Retainer Plug Shim .

Valve Seat

.

Note:

1

1 1 1 3 1 1 1 1 1 1 1 1 1 1 1 1 1 1 8 8 1 1 3 1 1

All items shown on this page are included in steering valve assembly PIN 4600225 as shown on Page

.

Revision 11 - Seotember. 1983

107

TROJAN

.\

-

Revision 11 _ September, 1984 108

TROJAN TRANSMISSION HYDRAULIC SYSTEM

• Item

1 2 3 4 5 6 7 8 9 9A 9B 10 lJ 12 13 14 15 16

Trojan Part No.

REF. 2032014 2032003 2088612 2088612 2031940 2031964 REF. REF. 2031475 2031391 2031929 6950439 2088324 2092914 2101152 2101153 2107456 17 2100491 18 2107457 19 2031555 20 2031519 21 2036818 22 2031619 23 2078676 24 2307467 25 2033083 26 REF. 27 2031985 28 2091222 29 2032007 30 2033082 31 REF. 32 2115769 32A 2031985 32B 2075587

Faun Part No.

4190389 4190384 4191512 4191512 4190368 4190375 4190317 4190304 4194868 4198348 4191502 4195830 4195998 4195999 4196514 4191634 4196515 4198349 4190328 4195573 4190349 4195739 4196796 4198350 4190378 4195813 4197763 4195533 4190378 4191364

Description

Radiator Assy. (~ee Pages 42-43) Elbow, 90° Elbow, 45° Hose, Assy.

Hose Assy (Supersedes PIN 2088611) Elbow, 45° (Incl. Item 7) o Ring Trans. Assy. (See Detroit Diesel Allison Parts Manual) Oil Filter Assy., Trans. (See Page 110) Bolt Lockwasher Elbow, 90° (Incl. Item 11) o Ring Hose Assy.

Hose Assy.

Nipple El bow, Reducing Nipple Dipstick Bar, Support Bolt Bolt Washer, Flat Nut Clip Nipple Coupling Breather (Furn. with Trans.)

Adapter (Not As Ill.) Hose Assy.

Elbow, 90° Coupling Gauge, Trans. Press. (See Page 62, 63) Elbow Connector (N.I.) Cap (N. I. )

Revision 11 -September, 1984

Qty.

1 1 1 1 2 2

4 4 3 3 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

1 1 1

1 1

1

109

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l047L .

.

TRANSMISSION HYDRAULIC 01 L FI L TER ASSEMBLY Item A 8 1 2 3 4 5 6

7 8 9

110

Part No. 2107737 6955910 6851334 6851331 6851492 6851335

-------

6851326 6851328 6851325 6851960

Description

Qty

Filter Assembly, Oil (I ncludes Items 1 - 9) Kit, Element and Gasket (Includes Items 2,5 and 8) Housing Assembly Washer, Gas ket Bolt, Hex Spring Element (N.S.S.) (Order Item B) Valve Assembly, By-Pass (Corr. PIN) 10 1 Ring 10 1 Ring Head Assembly (Includes Item 8)

1 1 1 1 1 1

.

-

1 1 1 1

REVISION 1 - MARCH 1978

/. (

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.., ; . -

9

;~13

/.~ \17

14

15

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.

AIR SHIFT (For Machines Having Serial Numbers Through 59-1043) Item

Part No

1 2 3 3A 4 5 6 7 8 9 10 11 12 13 14 15 16 17

8102807 8103016 2108406 2104360 2104789 8102734 2088819 8102875 2104362 2032007 2314401 8100592 2062031 8102735 2088829 8101933 8100028 8100029

Description Adapter, &traight Elbow, 45 Valve, Solenoid (Supersedes PIN 2104361) Vent, Breather Weldment, Pipe Fitting Elbow, 900 Hose Assembly Tee, Run Cylinder, oDouble Acting Elbow, 90 Hose Assembly Bushing, Reducer Regulator Pressure Elbow, 90b Hose Assembly Bolt Nut Lockwasher

REVISION 3 - MARCH 1979

Qty 1 1 2 2 1 1 1 1 1 1 1 1 1 1 1 2 2 2

1;1

TROdAN

.

AIR SHIFT

Item

Part No

1 2108406 1A 2104360 2104789 2 3 2031391 2031617 4 5 230138Z 6 2031996 7 2314401 8 2032007 9 2104574

111A

Description

Qty

(For Machines Having Serial Numbers 59-1044 & Higher) Valve, Solenoid Vent, Breatner Fitting, We1dment Pipe Lockwasher Nut Tee Elbow, 45 0 Hose Assembly - Solenoid to Air Cylinder Elbow, 90 0 Cylinder, Single Acting (Supersedes 2046020)

2 2 1 1 1 1 2 2 2 2

Revision 8 - July, 1981

l067L

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.........

. ....

--

TRANSMISSION CONTROLS Item

Description

Part No

Qty

(For Machines Having Serial Numbers Through 59-1043) 1 2 3 4 5

6 7

8 9

10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48

2106844 Support Assembly, Steer, Column 8100223 Bolt 8100064 Flatwasher 8100026 Lockwasher 8100062 Nut 8100224 Bolt 8100064 Flatwasher 8100026 Lockwasher 8100062 Nut 2106919 Housing, Shift Column Clamp Bearing (Includes Item 11 & 12) 6751217 Capscrew 8100029 Lockwasher 2104761 Bearing, Split 2106910 Lever Controls Assembly (Includes Items 15 Through 18) 2104760 Bearing 2104249 Bearing 2104246 Ring, Snap 2077070 Bearing, Flanged (Corr. PIN) 2104305 Flange, Shift Column 2056297 Capscrew 8100026 Lockwasher 8100064 Flatwasher 2106951 Mount Bracket Assembly, Steer Valve 8100050 Bolt 8100048 Nut 2077712 Bolt, Stop 8100062 Nut 2108046 Quadrant 8100224 Bolt 8100062 Nut 8100026 Lockwasher 8100064 Flatwasher Not Applicable 8100026 Lockwasher 8100062 Nut 2104359 Brackets (Pair) 8101797 Bolt 8100029 Lockwasher 2077720 Rod End, Air Cylinder to Shift Control Lever 8100518 Nut, Jam 8101931 Bolt 8100083 Nut 8100073 Lockwasher Cylinder, Double Acting (See Air Shift) 2106822 Cable 2079839 Rod End, Cable to Shift Control Lever 8101934 Bolt 8100029 Lockwasher

REVISION 3 - MARCH 1979

1 2

2 2 2 2

2 2 2 1 2 2 2 1 1 1 1 2 1 3 3 3 1

4 4 2 2 1 2 2 2 2 1 1 1 4

4 1 1 1 1 1 1 1 1 1

TRANSMISSION CONTROLS

Item

Part No

Description

49 50 51 52 53 54 55 56 57 58

8100433

Flatwasher Not Applicable Not Applicable Not Applicable Not Applicable Not Applicable Mount Assembly - At Transmission Yoke End Pin, Clevis Pin, Cotter

-------

-------------------------

2106843 2106959 8107164 8101189

Qty

1

-

--

I

-

1 1 1 1

.

f 114

. DC\I.C:II"'I""

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TROJAN TRANSMISSION CONTROLS Trojan Part No.

Faun Part No.

2106844 2031477 2 2036816 3 4 2031391 2031617 5 6· 2031479 7 2036816 8 2031391 9 2031617 10 2105772 11 6900664 12 2031390 13 2106813 14 2106855 15 2033542 16 2106815 17 2104760 18 2106845 19 2031479 20 2031391 21 2106854 22 2031521 23 2031619 24 2106850 25 2031477 26 2036816 27 2031391 28 2031617 29 2106822 30 2079839 31 2031431 32 2036814 33 2031389 34 2031615 35 2031517 36 37 2077712 38 2031617 *39 2106843 +39 2106851 40 2106959 41 2031662 42 2031764

4196449 4190318 4195572 4190304 4190347 4190319 4195572 4190304 4190347 4196335 4198687 4190303 4196441 4196454 4195547 4196442 4196248 4196450 4190319 4190304 4196453 4190329 4190349 4196452 4190318 4195572 4190304 4190347 4196444 4195148 4195464 4195570 4195460 4190345 4190327

Item

1

4195728 4190347 4196448 4199101 4196459 4190353 4195492

Description

For Machines Having Serial Numbers 59-1044 & Higher Support Assemb1y~ Steer Column Bolt - Cross Bar to Front Shroud F1 atwashe r • Lockwasher Nut Bolt - Column Support to Cross Bar F1 atwasher Lockwasher Nut Base, C1 amp Capscrew, Socket Head Lockwasher Clamp Lever Assembly, Control Handle Tube Assembly (Includes Item 17) Bearing Plate Assembly, Support Bolt - Support Plate to Mount Bracket Lockwasher Bracket Assembly, Mount Bolt Nut Quadrant Bolt Fl atwasher Lockwasher Nut Cable Rod End Bolt F1 atwasher Lockwasher Nut Bolt - Steering Gear to Mount Bracket Cyl inder, Single Acting (See Page 111A) Bolt, Stop Nut Mount Assembly (At Transmission) Mount Assembly (At Transmission)(Not As Illustrated) Yoke End Pin, Clevis Pin,. Cotter

Qty.

1

2 2 2 2 2

2 2 2 1

4 4 2 1 1 1 2 1 2 2 1 4 4 1

2 2

2 2 1 1 1 1 1 1

4 2 2 1 1 1 1 1

*For Machines Having Serial Numbers thru 59-1245, 59-1248-59-1250, 59-1252, 59-1253,.59-1256 & 59-1257. +For Machines Having Serial Numbers 59-1246, 59-1247, 59-1251, 59-1254, 59-1255, 59-1258 &Higher.

Revision 11 - September, 1984 n'nc~

C""7C~

114C

TROdAN _ _- 2

~

_ _- 3

\

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5

4

lOZ9L

.

Transmission Mounting

Item

1 2 3

4 5 6 7

Part

No

2114339 2031587 2100543 2067438.

2103564 2114392 2067437

Description

Mount Angle, Transmission (Supersedes PIN 2106572) Bolt, Mount to frame Washer, Snubbing Locknut Mount, Shock Stud, Mount to Engine (Supersedes PIN 2099904) Locknut

Qty

2 4 4 4 4 8 8

....on

/ l066L

116

TiCiIhIAN BRAKE CONTROL AND LINES

Item

Descri pt ion

Part No

Qty

For Machines Having Serial Numbers Through 59-1245, p9-1248 through 59-1250, 59!1252, 59-1253, 59-1256 & 59-1257 ------_______ 2091838 3 2092363 4 2090687 5 2104098 6 2031450 7 2031390 8 2032842 9 10 2031479 11 2031617 12 2031391 13 2005680 14 2032007 15 ------16 ------17 2032007 18 2088784 19 2301387 20 2033082 21 ------22 ------23 2031996 24 2032007 25 2088765 26 2032007 26A 2043912 27 2101115 28 2116056 29 ------30 2077882 31 2314755 32 2049697 33 2104054 34 2107471 35 2031454 36 2031616 37 2031390 38 2031988 39 2091307 40 2091838 41 2104098 42 2314404 43 ------44 2314401 45 2031985 46 2300278 1

2

Axle, Front (See Page 139) Air Chamber Assembly, Front Axle (See Page 129) Elbow, 90° (Corr. PIN) Hose Assembly - Front Brakes (Corr. PIN) Valve, Quick Release - Parking Brake (Front) Elbow, 90° Bolt (Corr. PIN) Lockwasher (Corr. PIN) Clamp, Hose (Corr. PIN) Bolt (Corr. PIN) Nut (Corr. PIN) Lockwasner (Corr. PIN) Hose Assembly - Quick Release to Tee (Corr. PIN) Elbow, 90° (Corr. PIN) Valve, Emergency Brake Control (See Pages 62, 63) Switch, Low Pressure (See Pages 56 - 58) Elbow, 90° (Corr. PIN) Hose Assembly (Corr. PIN) Tee (Corr. PIN) Coupling Gauge, Air Pressure (See Pages 62, 63) Switch, Clutch Cut-Out (See Pages 62, 63) Elbow, 45° (Corr. PIN) Elbow, 90° (Corr. PIN) Hose Assembly - Clutch Cut-Out to Transmission Elbow, 90° (Corr. PIN) Cylinder, Clutch Cut-Out (N.l.)

Hose Assembly - Threadle Valve to Clutcn Cut-Out (Corr. PIN) Adapter, Straight Treadle, Dual Brake (See Pages 120 - 125) Adapter, Straight Hose Assembly - Foot Valve to Rear Axle Elbow, 90° Valve, Quick Release - Rear Bracket, Mount Bolt (Corr. PIN) Nut (Corr. PIN) Lockwasher (Corr. PIN) Adapter, Straight Hose Assembly - Rear Brakes (Corr. PIN) Elbow, 90° (Corr. PIN) Elbow, 90° Hose Assembly - Foot Valve to Transmission Air Shift . Tee (See Pages 111, l11A) Hose Assembly - Air Horn to Transmission Air Shift Adapter, Straight (Corr. PIN) Valve, Solenoid

Revision 7-May, 1981

4 2 1 1 4 4 2 2 2 2 1 1

1

1 1

1 1 1 1

1 1

1 2

1 1 1 1

2 2 2 2 4 4 1 1

117

.ROdAN BRAKE CONTROL AND LI NES

Item

Description

Part No

Qty

For Machines Having Seri~l Numbers Through 59-1245, through 59-1250, 59-1252, 59-1253, 59-1256 & 59-1257

~9-1248

47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69

118

2039984 2054098 2031456 2031616 2031390 2104054 2031988 2049697 ------------2314753 2108768 2005680 2104098 2090687 2031988 2087437 2032842 2031475 2031617 2100026 2314751 2116045

Nipple, Pipe Horn, Air Bolt (Corr. PIN) Nut Lockwasher Valve, Quick Release - Front Adapter, Straight Elbow, 90° Axle, Rear (See Page 139) Air Chamber Assembly - Rear Axle (See Page 129) Hose Assembly - Foot Valve to Front Axle Tee - Bulkhead Hose Assembly - Tee to Emergency Brake Control Valve Elbow, 90° Valve, Quick Release - Parking Brake (Rear) Adapter, Straignt Hose Assembly - Rear Brakes to Tee Clamp, Hose Bolt Nut Lockwasher Hose Assembly, Front Brakes Adapter, 45°

1 1 1 1 1

1 4

1 1

1 1

1

1 2 1

2 2 2

.

2

2 2

Revision 7-May, 1981

TROd. . g

oCQ

-

---

--:

Oft

on

/

...

on

118B

. 'on 7 - May, 1981 Revlsl

TROJAN BRAKE CONTROLS AND LINES

Item

1 2 3

4 5 6

7 8 9

10 11

12 13 14 ·15 16 17

18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33

34 35 36 37 38 39 39 40 41 42 43 44 45 46 47

Trojan Part No.

Faun Part No.

2091838 2114407 2104054 2104098 2031450 2031390 2032842 2031479 2031617 2031391 2088777 2032007

4198696 4198465 4196177 4196178 4190312 4190303 4195525 4190319 4190347 4190304 4191518 4197763

2032007 2088784 2301387 2033082

4197763 4195785 4196770 4195533

2031996 2032007 2088765 2032007 2314753 2038032

4190381 4197763 4195782 4197763 4196833 4195590

2031989 2314755 2049697 2104054 2107471 2031454 2031616 2031390 2031988 2091307 2314750 2091838 2090376 2314404

4190380 4196835 4195637 4196177 4196517 4190314 4190346 4190303 4190379 4195816 4198466 4198696 4195802 4196822

2314401 .

2031996 2114369 2039984

4196820 4190381 4198234 4195601

Description

For machines having serial number 59-1246, 59-1247, 59-1251,59-1255',59-1258 and higher.

Axle Assy. Front (See Page 139) Air Chamber, Front Axle (See Page 129) Elbow·, 90° Hose Assy. (Supersedes 2092363) Valve, Quick Release Elbow Bolt Washer, Lock Clip Bolt Nut Washer, Lock Hose Elbow Valve, Emergency Brake Control (See Page 62-63) Switch, Low Pressure (See Page 56-58) Elbow Hose Tee Coupling Gauge, Air Pressure (See Page 62-63) Switch, Clutch Cut-Out (See Page 62-63) Elbow, 45° Elbow, 90° Hose Elbow, 90° Hose (Supersedes 2101115) Adapter (Supersedes 2031989) Treadle Valve, Brake (See Page 125) Adapter, Straight Hose Elbow, 90° Valve, Quick Release Bracket, Mounting Bolt Nut Washer, Lock Adapter Hose Assy. (34" Long) Hose Assy. (30" Long) Elbow Elbow Hose, Treadle Valve To Transmission Air Shift Tee (See Page 111, ll1A) Hose Adapter Valve, Solenoid Nipple

Revision 11 - September, 1984 n'at:ILt:~71:1\

Qty.

4 4

1 1 4 4 2 2 2 2 1.

1

1 1 1 1

1 1 1 1 1 1 1

2 4 4 2 2 2 4 1 1 1 1 1 1 1

118C

TROJAN BRAKE CONTROLS AND LINES Item

48 48A 48B 49

50

Trojan Part No.

Faun Part No.

2113491 6960374 6960375 2031456 2031616 2031390 2104054 2031988 2049697

4198226 4199253 4199254 4195466 4190346 4190303 4196177 4190379 4195637

51 52 53 54 55 56 57 2101115 4195994 58 . 2108768 4195651 59 2087437 4195771 60 2104098 4196178 61 2104054 4196177 62 2031988 4190379 63 2032842 4195525 64 2005680 4195430 65 2031475 4190317 66 2031391 4190304 67 2088819 4195786 68 2090376 4195802 69 2114232 4198699 70 2031475 4190317 2067433 4195697 71 72 2090376 4195802 73 2036538 74 2053265 4198312 75 N/A 76 2031989 4190380 77 REF.

.Qty.

Description

Air Horn (Incl. Item 48A & 48B) Bell, L.H. Long (N.I.) Bell, R.H. Short (N.I.) Bolt Nut Washer, Lock Valve, Quick Release Adapter Elbow Axle, Rear (See Page 139) Air Chamber Assy. (See Page 129) Hose Tee Hose Elbow, 90° Valve, Quick Release Adapter Clip Hose Assy.

Bolt Washer, Lock Hose Elbow Tee Assy.

Bolt Nut Elbow Elbow (Supersedes 2090376) Reducer Not Applicable Adapter Switch, Stop Light (See Page 56-57)

1 1

1 1

1 1 1 4 1 1 1 1 1 1 2 2 1 2 2

1 1 1 1 1 1 1

1

•

1180

Revision 11 - September, 1984 0195A-5376A

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6098

TROJAN BRAKE CONTROLS & LINES (Optional Two Pedal System) ftem

Trojan Part No.

4600364 REF. 2031483 3 4 2031391 2031617 5 2114951 6 7 2031452 REF. 8 "9 2069795 10 2090057 REF. 11 12 REF. 2314411 13 14 2032000 15 2115514 16 2032011 17 2046547 18 2032000 19 2031448 20 2053266 2033635 21 22 2032294 2031999 23 24 2091307 25 2032321 26 2031259 27 2314404 28 2031989 29 2104098 30 2088765 31 2314753 2104081 32 33 2031989 34 2096644 35 2114869 35A 2114972 36 2101115 37 REF. 38 REF. 39 REF. 40 2033384 41 2116056 42 2314755 43 2033384 44 2038032 45 2314752 46 2032011 47 2041068 48 2031450 48A 2031616

Faun Part No.

1

2

4195468 4190304 4190347 4198413 4190313 4198414 4195362 4196826 4198415 4198416 4190387 4198415 4190311 4191056 4195548 4198418 4190383 4195816 4198420 4196822 4190380 4196178 4195782 4196833 4198421 4190380 4195853 4198422 4198423 4195994

4195538 4198424 4196835 4195538 4195590 4196832 4190387 4190312 4190346

Description

Valve Assy. Check (Supersedes 2114868) Frarre, Re ar .

Bolt Washer, Lock Nut. Valve, Pressure Holding Bolt Frame, Rear Valve Assy. L.H. Treadle Valve Assy. R.H. Treadle Reservoir, L.H. Air (See Page 125H) Tee (See Page 125H) Hose Elbow Hose Elbow, 90° Cross, Pipe Adapter, 45° (Not As Illustrated) Hose Bushing, Reducer Nipple Elbo, 90° Adapter, 45° (Not As Illustrated) Hose Tee Hose Hose (To Tee At Trans., Air Shift Solenoid) Adapter Elbow Hose (To Trans.)

Hose (To Front Axle) Hose Adapter Tee Reducer Nut (N.I.) Hose Elbow (See Page 125H) Tee (See Page 125H) Sw~tch, Stop Light (See Page 57) Plug Adapter Hose (To Rear Axle) Plug Plug Hose Adapter Nut Bolt (N.I.) Brake Valve to Floor Nut (N.!.)

Revision 11 - September, 1984 " ' . , .... ~"

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118G

•

TROJAN BRAKE CONTROLS & LINES (Optional Two Pedal System) Item

Trojan Part No.

Faun Part No.

48B 2031390 4190303 49 2115526

aty.

Description

Lockwasher Pl ate, Mount (N.I.),Brake Valve

7

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118H

Revision 11 - September, 1984 01 95A-5377A

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AIR RESERVOIR PIPING (G.M.) Item

Part No

Description

Qty

(For Machines Having Serial Numbers 59-1011 through 59-1147) 1

2 3

4 5

6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21

22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48

2107438 2108538 6952079 8100055 2046601 2034239 8100209 8100073 2046539 6950929 8104478 8100073 2048604 2034383 8101785 8100073 2088779 8102734 2070525 8103596 2057797 2106962 2107579 2108477 2111339 8107410 2090811 8102734 8102735 2067187 2034221 8105782 2033448 2032293 2064731 2059832 8100222 2067433 2032295 2054598 2031989 8102448 2314752 2314754

2104591

Compressor, Air Compressor, Air (Supersedes PIN 2107437) Gasket Bolt (Supersedes PIN 2031519) Governor Gasket Bolt (Corr. PIN) Lockwasher (Supersedes PIN 2031390) Adapter, Air Intake Gasket Bolt (Supersedes PIN 2031459) Lockwasher (Supersedes PIN 2031390) Adapter, Compressor Gasket Bolt (Supersedes PIN 2031452) Lockwasher (Supersedes PIN 2031390) Hose Assembly - Governor to R. H. Compressor Adapter, 90° (Supersedes PIN 2032007) Hose - Comfbressor to Compressor Adapter, 90 (Supersedes PIN 2032007) Tee, Adapter Hose Assembly Tube, Bent Hose - Tube to Air Intake Adapter (Supersedes PIN 2092368) Hose - To Air Intake Tube (Supersedes PIN 2105278) Clamp (Supersedes PIN 2032039) Hose Assembly - Governor to R. H. Air Reservoir 0 Adapter, 90 (Supersedes PIN 2032007) 0 Adapter, 90 (Supersedes PIN 2090376) Cross, Pipe Valve, Pressure Relief Adapter, Straight (Supersedes PIN 2084210) Nipple, Pipe Elbow, 90 0 Reservoir, Air Bracket, Clamp Bolt (Supersedes PIN 2031475) Locknut Elbow, 90 0 Valve, Check . Adapter, Straight Valve, Drain (Supersedes PIN 2082646) Hose Assembly Hose Assembly - Air Reservoir to Air Pressure Gauge Tee (See Pages 116 - 118) Coupling (See Pages 116 - 118) Gauge, Air Pressure (See Pages 62, 63) Treadle, Dual Brake

1 1

2 10 1 1

2 2 2 2 4

4 2

2 4 4 1 2 1 1 1 1 1

2 1 6 1 1 1 1 1 1 1 1 1 2

4 4 2 1 2 1 1 1

1

1 ?1

AI R RESERVOI R PI PI NG (G.M. ) Item

Part No

Description

Qty

49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68" 69

8107785 8100083 8100073 2077882 2314411 8103596 2059884 2059832 8100222 2067433 8102448 8100622 2032295 2054598 8103597 2096644 2314410 2005266 2053263 ------2108857

Bolt (Supersedes PIN 2031452) Nut (Supersedes PIN 20~1616) Lockwasher (Supersedes PIN 2031390) Adapter, Straight Hose Assembly - Air Reservoir to Treadle (Rear Compartment) 0 Adapter, 90 (Supersedes PIN 2032011) Reservoir, Air Bracket, Clamp Bolt (Supersedes PIN 2031475) Locknut Valve, Drain (Supersedes PIN 2082646) Plug, Pipe (Supersedes PIN 2033384) Elbow, Street Valve, Check 0 Elbow, 45 (Supersedes PIN 2032000) Adapter, Tee Hose Assembly - L.H. Air Reservoir (Front to Rear) Plug Bushing Switch, Stop Light (See Pages 56 58) Hose Assembly - Air Reservoir to Treadle (Front Compartment)

3 3 3 2 1 2 1 2 4 4 2 2 2 2 1 1 1 1 1 1

Note:

For Machines having Serial Numbers 59-1011 through 59-1147 equipped with Air Dryer; See Pages 123A-123C.

IZZSL

~I=VIC:;ION

4 - SEPTEMBER

1979

AIR RESERVOIR PIPING (G.M. )

Item

Part No

Description

Qty

(For Machines Having Serial Numbers 59-1148 through 59-1233) 1

2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 ·39 40 41 42 43 44 45 46 47 48

2107438 2108538 6952079 8100055 2046601 2034239 8100209 8100073 2046539 6950929 8104478 8100073 2048604 2034383 8101785 8100073 2088779 8102734 2070525 8103596 2057797 2070129 2107579 2108477 2111339 8107410 2090811 8102734 8102735 2067187 2034221 8105782 2033448 2032293 2064731 2059832 8100222 2067433 8102448 2054598 8103596 2314408 8103596 2109591 2032960 8100026 8100062 8103596

Compressor I Air Compressor I Air Gasket Bolt Governor Gasket Bolt Lockwasher Adapter I Air Intake Gasket Bolt Lockwasher Adapter I Compressor Gasket Bolt Lockwasher Hose Assembly - Governor to L. H. Air Compressor 0 Adapter I 90 Hose Assembly - Compressor to Compressor Adapter, 90 0 Tee, Adapter Hose Assembly - R. H. Air Compressor to Air Dryer Tube, Bent Hose - Tube to Air Intake Adapter Hose - To Air Intake Tube Clamp Hose Assembly - Governor to R. H. Air Reservoir 0 Adapter I 90 Adapter I 90 0 Cross, Pipe Valve, Pressure Relief Adapter, Straight Nipple, P~e Elbow, 90 Reservoir, Air Bracket, Clamp Bolt Locknut Valve, Drain Valve, Chec6< Adapter, 90 Hose Assembly - Air Reservoir to Air Dryer Adapter I 900 Dryer, Air Flatwasher Lockwasher Nut Adapter I 90 0

1 1

2 10 1 1

2 2 2 2 4 4

2 2 4 4 1 1 1 1

1 1 1 2 1 6 1 1 1 1 1 1 1 1 1 2 4

4 1 1 1 1 1 1 4 4 4 1

1238

AIR RESERVOIR PIPING (G.M. ) Item 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79

Description

Part No 8105782 2090811 8102875 8103596 2314752 2096644 2054598 2032295 2059884 2059832 8100222 2067433 8100622 8102448 8103597 2314410 8103596 2314411 2077882 2108857 2104591 8101785 8100083 8100073 2005266 2053263 2314754

Adapter, Straight Hose Assembly - Governor to Air Dryer Tee 0 Adapter, 90 Hose Assembly - Air Reservoir to Air Reservoir Tee

~I~~:: ~~crCk Reservoir, Air Bracket, Clamp Bolt Locknut Plug, Pipe

Qty 1 1 1 1 1 1 2 2 1

2 4 4 2 2

~~~V;ter~r:~ Hose Assembly - L.H. Air Reservoir (Front to Rear) Adapter, 90 0 Hose Assembly - Air Reservoir to Treadle (Rear Compartment) Adapter, Straight Hose Assembly - Air Reservoir to Treadle (Front Compartment) Treadle, Dual Brake Bolt Nut Lockwasher Plug, Pipe Reducer Switch, Stop Light (See Pages 56 - 58) Hose Assembly - Air Reservoir to Air Pressure Gauge Tee (See Pages 116 - 118) Coupling (See Pages 116 - 118) Gauge, Air Pressure (See Pages 62, 63)

1 1

2 1

2 1 1 3 3 3 1 1 1

I 123C

REVISION 4 - SEPTEMBER 1979

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123E

Rev1s10n ..

5 - February, 1980

iRO..JAN Air Reservoir Piping ( GM) Item

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 *42 +42 43 4~

45 4€ 47 4E

Description

Part No

2107438 2108538 6952079 2031519 2046601 2034239 2031462 2031390 2046539 6950929 2031459 2031390 2048604 2034383 2031452 ·2031390 2088779 2032007 2070525 2032011 2057797 2070129 2107579 2092368 2111339 2032039 2090811 2032007 2090376 2067187 2034221 2084210 2033448 2032293 2064731 2059832 2031475 2067433 2082646 2054598 2032011 2314408 2104081 2032011 2109591 2032960 2031391 2031617 2032011

(For Machines Having Serial Numbers 59-1233 and Higher) Compressor, Air .

Compressor, Air Gasket Bolt Governor Gasket Bolt Lockwasher Adapter, Air Intake Gasket Bolt Lockwasher Adapter, Compressor Gasket Bolt LocKwasher Hose Assembly - Governor to R.H. Air Compressor Adapter, 90 H~se Assembly - Compressor to Compressor Adapter 90 Tee, Adapter Hose Assembly - R.H. Air Compressor to Air Dryer Tube, Bent Hose - Tube to Air Intake Adapter (Supersedes 2108477) Hose - To Air Intake Tube .

Clamp Hose Assembly - Governor to R.H. Air Reservoir Adapter, 90 Adapter, 90 Cross, Pipe Valve, Pressure Relief Adapter, Straight Nipple, Pipe Elbow, 90 Reservoir, Air Bracket, Clamp Bolt Locknut Valve, Drain Valve, Check Adapter, 90 Hose Assembly Hose Assembly Adapter, 90 Dryer, Air F1atwasher Lockwasher Nut Adapter, 90

Revision 7 - May, 1981

Qty

1 1 2

10 1 1

2

2 2 2

4 4

2 2

4 4 1 1 1 1 1 1

1 2 1 6 1 1 1 1 1 1 1

1

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4 4

1 1 1 1

1 1 1 4

4 4 1

123F

llCO.IAN Air Reservoir Piping (GM) Item

49 50 51 52 *53 +53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70

Part

No

2084210 2090811 2301387 2032011 2314752 2114247 2031989 2054598 2032295 2064731 2059832 2031475 2067433 2033384 2082646 2096644 2112328 2031989 2108857 2090057 2031452 2031616 2031390 71 2033384 *72 2053265 +72 2038032 *73 ------74 2314754 75 ------76 ------77

Descri pt ion

Qty

Adapter, Straight Hose Assembly Tee Adapter, 90 Hose Assembly Hose Assembly Adapter, Straight Valve, Check Elbow, 90 Reservoir, Air Bracket, Clamp Bolt Locknut Plug Valve, Drain Tee Hose Assembly - Air Reservoir to Treadle Adapter, Straight Hose Assembly - Air Reservoir to Treadle Treadle, Dual Brake Bolt Nut LockwaSher Plug Reducer Plug, Pipe (N.l.)

Switch, Stop Light (See Pages 56-58) Hose Assembly - Air Reservoir to Air Pressure Gauge Tee (See Pages 116-118) Coupling (See Pages 116-118) ------- Gauge, Air Pressure (See Pages 62, 63) \

.

1 1 1 1 1 1 1 1 1 1 2 4 4 1 1 1 1 2 1 1 3 3 3 1 1 1

-1 -

* For Machines Having Serial Numbers thru 59-1245, 59-1248 thru 59-1250, 59-1252, 59-1253, 59-1256 and 59-1257. + For Machines Having Serial Numbers 59-1246, 59-1247, 59-1251 59-1254, 59-1255, 59-1258 ~ Higher.

123G

Revision 7 - May, 1981

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124

REVISION 4 - SEPTE MBER 1979

AIR RESERVOIR PIPING (C.D.) Item

Description

Part No

Qty

(For Machines Having Serial Numbers 59-1011 through 59-1147) 1

-------

2

-------

3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 - 40 41 42 43 44 45 46 47

2034239 8100209 8100073 8102734 8103596 2088776 8102735 2067187 2034221 2033448 -2032293 2064731 2059832 8100222 2067433 8102448 2032295 2108857 2031989 2070524 8105782 2314754 ------------------2031989 2314752 2096644 2054598 2032295 2059884 2059832 8100222 2067433 8100622 8102448 8103597 2314410 8103596 2314411 2077882 2104591 2005266 2053263 -------

Compressor, Air (Furnished with Engine) Governor (See Pages 126, 127) Gasket Bolt Lockwasher (Supersedes PIN 2031390) Adapter, 900 (Supersedes PIN 2032007) Adapter, 90 0 Hose Assembly - Air Reservoir to Governor (Corr. PIN) 0 Adapter, 90 (Supersedes PIN 2090376) Cross, Pipe Valve, Pressure Relief Nipple, PWe Elbow, 90 Reservoir, Air Bracket, Clamp Bolt (Supersedes PIN 2031475) Locknut Valve, Drain (Supersedes PIN 2082646) Elbow, Street Hose Assembly - Air Reservoir to Treadle (Front Compartment) Adapter, S~raight Hose Assembly - Compressor to Air Reservoir Adapter, Straight (Supersedes PIN 2084210) Hose Assembly - Air Reservoir to Air Pressure Gauge Tee (See Pages 116 - 118) Coupling (See Pages 116 - 118) .

Gauge, Air Pressure (See Pages 62, 63) Adapter, Straight Hose Assembly - Air Reservoir to Air Reservoir Tee, Adapter Valve, Check Elbow, Street Reservoir, Air Bracket, Clamp Bolt (Supersedes PIN 2031475) Locknut Plug, Pipe (Supersedes PIN 2033384) Valve, Drain (Supersedes PIN 2082646) 0 Adapter, 45 (Supersedes PIN 2032000) Hose Assembly - Left Reservoir, Front to Rear 0 Adapter, 90 (Supersedes PIN 2032011) Hose Assembly - Air Reservoir to Treadle (Rear Compartment) Adapter, Straight Treadle, Dual Brake Plug, Pipe Bushing Switch, Stop Light (See Battery and Wiring)

REVISION 4 - SEPTEMBER 1979

I

1

2 2 1 1 1 1 1 1 1 1 1

2 4 4 1

2 1 1 1 1 1

1 1 1

2 2 1

2 4

4 2 2 1 1

2 2 2 1 1 1

125

AIR RESERVOIR PIPING (C.D.) Item

Part No

48 49 50

8101785 8100083 8100073

Qty

Description Bolt (Supersedes PIN 2031452) Nut (Supersedes PIN 2031616) Lockwasher (Supersedes PIN 2031390)

3 3 3

.

NOTE: For Machines Having Serial Numbers 59-1011 through 59-1147 equipped with air dryer, see pages 125C - 125E

.

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58

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17 IZ27L

AIR RESERVOIR PIPING (C.D.) Item

Description

Part No

Qty

(For Machines Having Serial Numbers 59-1148 through 59-1233) 1

2 3

4 5 6 7

8 9 10 11

12 13 14 15 16 17

18 19 20

21 22 23 24

25 26 27

28 29 30

31 32

33 34

35 36 37

38 39 40 41 42 43

44 45 46 47 48

2034239 8100209 8100073 8102807 8103596 2088776 8102735 2067187 2034221 2033448 2032293 2064731 2059832 8100222 2067433 8102448 8103596 2070524 8103596 2109591 2032960 8100026 8100062 8103596 2314408 8103596 2054598 2314752 2096644 2054598 2032295 2059884 2059832 8100222 2067433 8100622 8102448 8103597 2314410 8103596 2314411 2077882 2108857 2104591 8101785 8100083

'"'--.~-~--

t:

Compressor, Air (Furnished with Engine) Governor (See Pages 126; 127) Gasket Bolt Lockwasher Adapter, Stsaight Adapter, 90 Hose Assem~ly - Air Reservoir to Governor Adapter, 90 Cross, Pipe Valve, Pressure Relief Nipple, PWe Elbow, 90 Reservoir, Air Bracket, Clamp Bolt Locknut Valve, Drairo Adapter, 90 ~~~~t~~:e~?,IY - Compressor to Air Dryer Dryer, Air Flatwasher Lockwasher

~~!Pter,

1 1 1 1 1 1 1 1 1

2 4 4 1

2 1 1 1

4 4 0

90 Hose Assembly - Air Dryer to Air Reservoir Adapter, 90 0 Valve, Check Hose Assembly - Air Reservoir to Air Reservoir Tee, Adapter Valve, Check Elbow, Street Reservoir, Air Bracket, Clamp Bolt Locknut Plug, Pipe Valve, Drain Elbow, 45 0 Hose Assembly - Left Reservoir (Front to Rear) Adapter, 900 Hose Assembly - Air Reservoir to Treadle (Rear Compartment) Adapter, Straight Hose Assembly - Air Reservoir to Treadle (Front Compartment) Treadle, Dual Brake Bolt Nut

C'" ..... "" •• !'!t.""'t.1

1

2 2

,oon

4 1 1 1 1 1 1 2 2 1 2 4 4 2 2 1 1 2 1 2 1 1 3 3

1250

AIR RESERVOIR PIPING (C.D.) Item

Part No

49 50 51 52 53 54 55 56 57 58 59 60

8100073 2005266 2053263 ------8102807 2090801 8105782 8105782 2314754

-------------

-------

Qty

Description Lockwasher Plug, Pipe Reducer Switch, Stop Light (See 'Pages 56 - 58) Adapter, Straight Hose Assembly - Governor to Air Dryer Adapter, Straight Adapter, Straight Hose Assembly - Air Reservoir to Pressure Gauge Tee (See Pages 116 - 118) Coupling (See Pages 116 - 118) Gauge, Air Pressure (See Pages 62, 63)

3 1 1

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Revision 9 - March. 1982

TROJAN Air Reservoir Piping

Item

Trojan Part No.

1 2 3 4 5 +6 *6 7 8 9 10

REF. REF. 2034239 2031462 2031390 2032007 2031985 2032011 2088776 2090376 2067187 2034221 2033448 2032293 2064731 2059832 2031475 2067433 2082646 2032011 2070129 2070524 2032011 2109591 4603715 6960032 6960034 6960031 6955911 4603716 6954218 6954217 6960029 2032960 2031391 2031617 2032011 2104081 2314408 2032011 2054598 2314752 2114247 2031989 2054598 2032295 2064731 2059832 2031475 2067433

11

12 13 14 15 16 17 18 19 +20 *20 21 22 22J

22f 22( 221 22f 221 22( 22~ 22~

23 24 25 26 +27 *27 28 29 *30 +30 31 32 33 34 35 36 37

Faun Part NC? 4190473 4198700 4190303 4197763 4190378 4190387 4195783 4195802 4195691 4190472 4195543 4190399 4195681 4195670 4190317 4195697 4191444 4190387 4195706 4195709 41.90387 4196686 4197956 4197957 4197955 4197953

4195527 4190304 4190347 4190387 4198421 4196823 4190387 4191079 4196832 4198425 4190380 4191069 4195516 4195681 4195670 4190317 4195697

Description

Qty.

Compressor, Air (Furnished with Engine) Governor (See Pages 126, 127) Gasket Bolt Lockwasher Adapter, 90 0 Adapter, Straight Adapter, 90 0 Hose Assembly - Air Reservoir to Governor Adapter, 90 0 Cross, Pipe Valve, Pressure Re 1ief Nipple, Pipe Elbow, 90 0 Reservoir, Air Bracket, Clamp Bolt Locknut Va 1ve, Drain Adapter, 90 0 Hose Assemb 1y - Compressor to Air Dryer Hose Assemb 1y - Compressor to Air Dryer Adapter, 90 0 Dryer, Air Thermostat Maintenance Kit .

Desiccant Cartridge Refill Kit Purge Valve Maintenance Kit Check Valve Maintenance Kit Desiccant Cartridge - Complete End Cover Maintenance Kit Va 1ve, Safety Elbow, Safety Valve Bracket Mounting F1 atwasher Lockwasher Nut Elbow, 90 0 Hose Assembly - Air Dryer to Air Reservoir Hose Assembly - Air Dryer to Air Reservoir Adapter, 90 0 Valve, Check Hose Assembly Hose Assemb 1y Adapter, Straight Valve, Check Elbow, 90 0 Reservoir, Air Bracket, C1 amp Bolt Locknut

-1

Revision 11 - -September, 1984 0115A-1658A

2 2 1 1 1 1 1 1 1 1 1 1 2 4 4 1 1 1 1 1 1 1 1 1 1 1 1 1 1· 2 4 4 4 1 1.

1 1 1 1 1 1 1 1 1 2 4 4 125H

TROJAN Air Reservoir Piping Trojan Part No.

Faun Part No.

38 2033384 39 2082646 40 2096644 41 2112328 42 2031989 43 2108857 44 2090057 45 2031452 46 2031616 47 2031390 48 2033384 *49 2053265 *50 REF. *51 2031985 +51 2032007 +51A 2058147 52 2090801 53 2084210 54 2084210 55 • 2314754 56 REF. 57 REF. 58 REF. #59 2115748 #60 2031391 #61 2031475 @#62 2115672 @#63 2031989 @#64 2314752 @#65 2032000 @#66 2030739

4195538 4191444 4195853 4198357 4190380 4196655 4195362 4190313 4190346 4190303 4195538 4198312

Item

4190378 4197763 4199079 4195810 4195761 4195761 4196834

4199159 4190304 4190317 4199156 4190380 4196832 4198415 4195453

Qty.

Description Plug, Pipe Valve, Drain Tee Hose Assembly - Air Reservoir to Treadle Adapter, Straight Hose Assembly - Air Reservoir to Treadle Treadle, Dual Brake .Bo1t Nut Lockwasher Plug, Pipe Reducer Switch, Stop Light (See Pages 56-58) Adapter Elbow, 90° Adapter, Straight (N.I.) Hose Assembly - Governor to Air Dryer Adapter, Straight Adapter, Straight Hose Assembly - Air Reservoir to Pressure Gauge Tee (See Pages 118) Coupling (See Pages 118) Gauge, Air Pressure (See Pages 63) Bracket Assy.

Washer, Lock .

Bolt Tank, Purge Adapter, Straight Hose Assy.

Elbow, 45° (Not As III ustrated) Bushing, Reducing

1 1 1 1 2 1 1 3 3 3 1 1

.

-1 1 1 1 1 1 1

-2 4 4 1 1 1 1 1

For Machines Having Serial Numbers: *59-1245, 59-1248-1250, 59-1252, 59-1253, 59-1256

&12~

7.

+59-1246, 59-1247, 59-1251, 59-1254, 59-1255, 59-1258 and Higher. ·#59-1282 - 1309. @#59-1282 & Higher.

l25J

Revision 11 - September, 1984 01 15A-1658A

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AIR GOVERNOR Item

Part No

A B C 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

2046601 6952018 6952027 6952034 2031615 6952033 6952032 6952031 6952029 6952030 6954255 6952017 6954255

-------

6952024 6952023 6952022 6952019 6953780 6952021 6952025 6952026 6952028

Descri ption Governor Assembly (Includes Items 1 through 20) Piston Assembly (Includes Items 15,16 & 17) Adjusting Screw and Spring Assy. (Inc!. Items 2,3,4,5,6,7,20) Cover Nut Ring, Retaining Seat, Upper Spring Spring Seat, Lower Spring Guide, Spring Plug Filter Plug Body (N.S.S.) (Order Item A) Grommet, Piston Spring, Valve Valve Piston Grommet, Exhaust Stem Washer Spring, Exhaust Stem Stem, Exhaust Screw, Adjusting

.

Qty 1 1 1 1 1 1 1 1 2 1 2 2 2

-

2 1 1 1 1 1 1 1 1

.-

----=--- -= ----:----,....

---

-

=-

--~--

CIC)

c n _ _ _ __

----en

,....

----...,.

-

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TROJAN AXLE AIR CHAMBER ASSEMBLY (Four Chambers Used Per Machine; Quantity Shown Is For One) Trojan Part No.

Faun Part No.

A 2088705 1 REF. 2 6953008 3 6953004 4 6952992 4A 6953009 5 6952999 *6 6953012 *7 6953011 *8 6952994 *9 6952996 *10 6953010 11 6952995 *12 6953003 13 6953006 14 2030820 14A 2031372 15 6953005 16 6953007 17 6953717 18 6953002 19 6953001 20 6952998 21 6952997 *22 6953200 23 6955593 24 2086133

4191513

/tern

4197564 4197567 4197560 4197570 4197563 4194698 4194697 4194691 4194693 4194696 4194692 4197566 4194695 4195456 4195459 4194694 4197568 4197608 4197565 4197564 4197562 4197561 4197589 4194807 4195768

Qty.

Description

Chamber Assembly, Brake (Incl. Items 2-21) Clevis (See Brake Group) Nut, Jam Nut, Flange Cylinder Assy.

Plug, Waterproof (N.I.) Capscrew Ring, Back-Up bushing, Nylon o Ring o Ring Ring, Wiper Pi ston Assembly Bushing, Push Rod P1ate, Pre s sure Bolt Nut Clamp (Incl. Item 14 & Up) Diaphragm Rod, Push retainer, Spring Spring Support, Spring Spring Lubricant TR3 (N.I.) Kit, Service (N.I.)(Items *) Kit, Max i Tool (N • 1. )

Revision 11 - September, 1984

1

-

1 1 1 3 8 1 1 1 1 1 1 1 1 2 2

.

1 1 1 1 1 1 1 1 1 1

129

J-

10

O~'-----2

9~

7~~ _ _ 4 0-_6 _ _

~ TP-796

CLUTCH CUT-OUT SWITCH

Item

Part No

A

2048300 6951104 69511 00 6951105 6951101 6951102 6951103 6951097

1

2 3 4

5 6 7 8 9 10 11

------6951098 6951099 2049477

.

Description Switch, Clutch Cut-out (Include Items 1 through 10) Lever Grommet Pin Valve '0' Ring Nut, Cap Spring, Valve Body (N.S.S.) (Order Item A) Spring, Plunger Return Plunger Dial (N .1.)

Qty. 1 1 1 1 1 1 1 1

1 1 1

--

131

'-

-

--

\

~-

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lOZ6L

-

L.

IROdAN PILLOW BLOCK ASSEMBLY

.

Item

Description

Part No

Qty

(For Machines Having Serial Numbers thru 59-1232, 59-1234 thru 59-1239 & 59-1241 tnru 59~1260).

2106242 2006216 2059385 2059384 3 4 2062146 5 2059471 5 2059472 5 2059473 6 2062147 7 2031480 7A 2031391 8 2059377 9 2059878 2006208 10 2058126 11 2057960 12 13 2106240 14 2059380 15 2041073 16 2037699 A 1 2

1 2 2 2 1 3 3 3 1 12 12 1 2 2

Pillow Block Assembly (Includes Items 1 thru 14) Seal Cup, Bearing Cone, Bearing Fitting, Pressure Relief Shim .004 Shim .006 Snim .015 Fitting, Grease Bolt Washer, Lock Plate, Cover Yoke Nut Shaft, Drive Pin, Cotter Housing Assembly Spacer Nut, Esna Bolt

1

2 1 1 4 4 .

Revision 7 - May, 1981

133

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7

-

May , 1981

TROJAN PILLOW BLOCK ASSEMBLY

Item

Trojan Part No.

2113484 6900997 2064902 2 3 2064903 4 2062146 5 2064904 5 2064905 2064906 5 6 2062147 7 2031521 7A 2031393 8 2064901 9 2113603 10 6901004 lOA 6901003 11 2064907 12 2031783 p 2099220 14 ------15 2067437 16 2037700 A

1

Faun Part No.

4198227 4194336 4195683 4195684 4191160 4195685 4195686 4195687 4191161 4190329 4190306 4195682 4199124 4194337 4197326 4195688 4195497 4199089 4191237 4195585

Description

Qty.

(For Machines Having Serial Numbers 59-1233, 59-1240, 59-1261 & Higher')(See Note) Pillow Block Assembly (Includes Items 1 thru 14) Seal Cup, Bearing Cone, Bearing Fitting, Pressure Re 1ief Shim .004 Shim .006 Shim .015 Fitting, Grease Bolt Washer, Lock Pl ate, Cover Yoke Nut Washe r (N. 1. ) Shaft, Drive Pi n, 'Cotter Housing Assembly Not Applicable Nut, Esna (Supersedes 2041073) Bolt (Supersedes 2036817) NOTE:

1 2 2 2 1 3 3 3 1 12 12 1 2 2 2 1 2 1

-

4 4

All parts listed above also apply to machines equipped with pillow block modification kit pIn 2113653 •

.

.

Revision 11 - September, 1984 l'\'n~1\

1""""\"",,1\

133B

1

2

15

4

3

14

5

6

13

7

12

8

9

10

11 -,TP2470

134

BALL SLIP ASSEMBLY Item

Part No

A B 1 2 3 4 5 6· 7 8 9 10 11 12 13 14 15 16 16A 16B

2082815 6953073 2034372 ------2033517 6953074 ------------6953071 ------------6953072 6700311 ------------6953068 6953067 2034372 2033517 2030225

Description Ball Slip Assembly (I ncludes Items 1 thrugh 13) Group, Roll Slip (Includes Items 5,6,8,9,12 & 13) Screw, Cap Not Applicable Nut, Jam Yoke, Tube & Sleeve Assembly Spring (N.S.S.) (Order Item B) Ball, Steel (N.S.S.) (Order Item B) Fitting, Grease Washer, Guide (N.S.S.) (Order Item B) Washer, Thrust (N. 5.5. ) (Order Item B) Yoke and Shaft Assembly Cross and Bearing Assembly Ring, Retaining (N.S.S.) (Order Item B) Seal, Rubber (N.S.S.) (Order Item B) Screw, Cap Washer, Shaft Screw, Cap (N.I.) Nut, Jam (N.!.)

Fitting, Grease (N .1. )

Qty 1 1

8 8 1 1 1

2 1 1

8 8 2

7

6

TROJAN PROPELLER SHAFT ASSEMBLIES

Item

A 1 1A 2 3 4 5 6 7 8 9 10

Trojan Part No.

Faun Part No.

2105893 6851587 2030224 6851590 2041506 6851923 2030224 6851589

4196348 4197216 4190264 4197218 4195612 4197271 4190264 4197217

-------

6851924 2032181 2032182

4197272 4197519 4190393

Descrip"tion

Shaft Assembly, Propeller (Incl. Items 1 thru 9) Slip Yoke Assemb'ly Fitting, Grease Washer, Felt Cap, Stuffing Tube Assemb 1y Fitting, Grease (Furni shed with Item 8) Washer, Metal Not Applicable Spider and Bearing Assembly Capscrew Capscrew (N. I • )

Qty.

1 1 1 1 1 1 2 2

-

2 8 8

(CD) A 2045379 1 6851925 lA 2030224 6851598 2 3 2041506 4 6851926 5 2030224 6 6851589 7 ------8 6851924 9 2032181 10 2032182 11 2033247

4195621 4197273 4190264 4197218 4195612 4197274 4190264 4197217 4197272 4197519 4190393

Shaft Assembly, Propeller (Includes Items 1 thru 9) Slip Yoke Assembly Fitting, Grease W:!sher, Fe 1t Cap, Stuffing Yoke, Stub Fitting, Grease (Furnished with Item 8) Washer Not Applicable .

Spider and Bearing Assembly Capscrew Capscrew (N. I • ) Fitting, Grease - 45° (N.l.)

1 1 1 1 1 1 2 2

-2 8 8 1

FROM PILLOW BLOCK TO FRONT AXLE *A 1 1A 2 3 4 5 6 7 8 9 10

2103504 6851849 2030225 2006730 2006732 685)850 2030225 6851851

-------

4196122 4197244 4190265 4195439 4195440 4197245 4190265 4197246

6950396 4197496 2032181 4197519 2032182" 4190393

Shaft Assembly, Propeller (8C) (Incl. Item 1 Thru 9) Yoke Assembly, Slip Fitting, Grease Washer, Felt Retainer Tube Assemb 1y Fitting, Grease (Furnished with Item 8) Washer Not Applicable Spider and Bearing Assembly Capscrew Capscrew

1 1 1 1 1 1 2 2

-

2 8 8

FROM PILLOW BLOCK TO FRONT AXLE +A

2113608

Shaft Assembly, Propeller

Revision 11 - September, 1984.

1 137

TROJAN PROPELLER SHAFT ASSEMBLIES Item

Trojan Part No.

Faun Part No.

ety.

Description

FROM TRANSMISSION TO REAR AXLE A

1 2 3

4 5 6 7 8 9 10

2030615 6851964 2006730 2006732 6851965 2030225 6851851

-------

4195452 4197279 4195439 4195440 4197280 4190265 4197246

6950396 4197496 2032181 4197519 2032182 4190393

.

Shaft Assembly, Propeller (I nc 1. Items 1 thru 9) Yoke Assembly, Slip Washer, Fe 1t Cap, Stuffing Tube Assemb 1y Fitting, Grease (Furnished with Item 8) Washer Not Applicable Spider and Bearing Assembly Capscrew Capscrew (N. 1. )

1 1 1 1 1 2 2

-2 8 8

*For Machines Having Serial Numbers thru 59-1160. +For Machines Having Serial Numbers 59-1161 & Higher.

.

138

Revision 11 - September, 1984 n10CII

c?onll

TROJAN

3

FRONT AXLE ASSEMBLY Item

*1 +1 @1 2 3 4

Trojan Part No.

-------

-------

4600308

-------

-------------

Faun Part No.

Description

Axle Assembly (See Note) Axle Assembly (See Note) Axle Assemb ly Planetary Group (Se~ Page 144 & 145) Brake Group (See Page 146 & 147) Differential Group (See Pages 140 thru 142) Note:

Qty.

1 1

1 Ref. Ref. Ref.

When Ordering Complete Axle Assembly, Order PIN 4600308

*For Machines Having Serial Numbers 59-1011 thru 59-1227~ 59-1229, 59-1233, 59-1234, 59-1238 thru 59-1247. +For Machines Having Serial Numbers 59-1228, 59-123059-1232, 59-1235 - 1237, 59-1248 and 59-1309. @For Machines Having Serial Numbers 59-1310 & Higher.

Revision 11 - September, 1984

139

TRDlAN

3

.

REAR AXLE ASSEMBLY

Item

*1 +1 $1 @1 2 3 4

Trojan Part No.

-------------------

4600310

-------

-------------

Faun Part No.

aty.

Description

Ax 1e As se mb 1y (See Note) Axle Assembly (See Note) Axle Assembly (See Note) Axle Assembly Planetary Group (See Page 144 & 145) .

Brake Group (See Page 146 & 147) Differential Group (See Pages 143A-143G) Note:

1 1 1 1 Ref. Ref. Ref.

When Ordering Complete Axle Assembly, Order PIN 4600310

*For Machines Having Serial Numbers 59-1011 thru 59-1227, 59-1229, 59-1233, 59-1234, 59-1238 thru 59-1247. +For Machines Having Serial Numbers 59-1228, 59-123059-1232,·59-1235 - 1237, 59-1248 and 59-1260. $For Machines Having Serial Number 59-1261 - 59-1309. @For Machines Having Serial Numbers 59-1310 & Higher.

-

.

-

139A

Revision 11 - September, 1984 019SA-S394A

,

\

()

TROJAN Axle Differential Group (Front Axle) (For Machines Having Serial No. 59-1261 & Higher) Item

A B C D E 1 1J lE

2 3

4 5 6 7 8 9 10 11

12 13 14 15 16 17

18 19 20 21 22 23

Trojan Part No.

Faun Part No.

6602686 6602687 2042132 6602689 6602688 6602673 6602740 6602741 6601405 6601406 6600296 6600234 2034663 2006298 2033389 N.S.S. N.S.S. 6601479 6601633 N.S.S. 6602692 6602693 N.S.S. 6601167 6601167 6600190 6600189 6602851 6602696 6602697 2034463 2006310 2034461 2006312 2040812

4196991 4196992 4194856 4196993 4198358 4196981 4196917 4196918 4193744 4196856 4190523 4190110 4195539 4196919 4196926 4196996 4196997

4196854 4196853 4197000 4197001 4190486 4197880 4190485 4194853

23t 6601119

24 25 26 27 28 29 30 31 32 33 34 35 36· 37

6602694 6602695 6601498 6601499 N.S.S. N.S.S. N.S.S. 6602762 6602764 6602766 6601948 6600032 6601953 6600032

4196998 4196999 4196922 4196923

4193867 4196843 4195298 4196843·

Description

Differential Carrier Assy (Incl. Items 7-45, 49-55) Differential Carrier and Cap Assy(Inc1. Items 7-10) Pinion Bearing and Cage Assembly (Incl. Items 14-18) Drive Gear & Pinion Assy 5.28: (Incl. Items 11 & 28) Differential Case As~y. (Incl. Items 29-32, 36 &37) Housing and Stud Assembly (Incl. Item 2) Dowe 1, Tapered Washer Stud - 5/8 x 4-7/16 Stud - 5/8 x 3-3/4 Stud - 5/8 x 2-3/4 Breather Plug, Drain Plug, Filler Plug, Filler Carrier - Order Item B Cap - Order Item B Capscrew (Included in Item B) Washer (Included in Item B) Pi~ion Drive - Order Item D Bearing, Rear Pinion Lock Ring Bearing Cage - Order Item C· Cup, Inner Cup, Outer Cone, Inner Cone, Outer Kit, Spacer Cover and Oil Seal Assembly· (Incl. Item 20) Oil Seal Shim - .003 Shim - .005 Shim - .010 . Gasket Capscrew Washer (N.L) Yoke and Slinger Assembly (8C)(Incl. Item 25) Sl inger Nut Washer Drive Gear (N.S.S.) - Order Item D Case, Flange Half - Order Item E Case, Plain Half - Order Item E Bolt, Long (Included in Item E) Bolt, Short (Included in Item E) Bolt Nut Washer Nut (Included in Item E) Washer (Included in Item E)

Revision 11 - September, 1984 n"CIl

1"<::11\

Qty.

1 1 1 1 1 1 4 4 2

2

10

1 1 1 1

4 4 1 1 1 1 1 1 1

A/R 1 1 1 1 3 1

8 8

1 1 1

1

8 4

16 16 16 12 12 141

TROJAN· Axle Differential Group (Front Axle)

/tern

38 39 40 41 42 43.

44 45 46 47 48 49 50 51 52 53 54 55

Trojan Part No.

Faun Part No.

2303516 2040507 6602691 6602699 2035796 6602690 6601487 2307588 6601404 6601948 2032877 6601510 6601511 2006262 2006260 2006298 6600341 6600299

4196780 4196500 4196995 4197002 5088565 4196994 4196920 4193867 4190414 4196924 4196925 4190105 4195432 4196857 4193745 4195039

ety.

Description

Cone Cup , Adjusting Ring - R.H. Cone Cup Adjusting Ring - L.H. Lock, Adjusting Ring Capscrews Gasket - Si1astic Nut Washer Screw, Thrust Locknut Thrust Washer Side Gear Spider Pinion Gear Thrust Washer

1 1 1 1 1 1 2 4 1 14 14 1 1 2 2 1 4 4

-

142

Revision 11 - September, 1984 o115A- 1461 A

TROd. .

2

6

3

/

I054L

143A

Rev;s;on 6 - Apr; 1, 1981

.RILIAN Axle Differential Group (Rear Axle) (For Machines Having Serial Number Thru 59-1260) Item

Part No

* A

B 6602687

C 2042132

D 6602689

E 6602688 1 6602673 2 6601405

3 4 5 6 7 8 9

10 11 12 13 14 15 16 17 18

19 20 21 22 23 23; 24 25 26 27 28

6601406 6600296 6600234 2034663 2006298 2033389 6601479 6601633 6602692 6602693 6901167 6901167 6600190 6600189 8406531 8406532 8406533 8406534 8406535 8406536 8406537 8406538 8406539 8406540 8406541 6602696 6602697 2034463 2006310 2034461 2006312 6602702 6602304 6602694 6602695 6601498 6601499

Description

Oty

Differential Carrier Assembly 5.28: 1 (Incl. Items 7-45, 49-55) Differential Carrier and Cap Assembly (Incl. Items 7-10) Pinion Bearing and Cage Assembly (Incl. Items 14-18) Drive Gear and Pinion Assembly 5.28:1 (Incl. Items 11 & 28) Differential Case Assy. (Incl. Items 29, 30, 31, 32, 36 & 37) Housing and Stud Assembly (Incl. Item 2) .

Stud - 5/8 x 4-7/16 Stud - 5/8 x 3-3/4 Stud - 5/8 x 2-3/4 Breather Plug, Drain Plug, Filler Plug, Filler Carrier (N.S.S.) - Order Item B Cap (N.S.S.) - Order Item B Caps crew (Included in Item B) Washer (Included in Item B) Pinion Drive (N.S.S.) - Order Item D Bearing, Rear Pinion Lock Ring Bearing Cage (N.S.S.) - Order Item C Cup, Inner Cup, Outer Cone, Inner Cone, Outer Spacer - .248 Spacer - .249 Spacer - .250 Spacer - .251 Spacer - .252 Spacer - .253 Spacer - .259 Spacer - .265 Spacer - .271 Spacer - .277 Spacer - .283 Cover and Oil Seal Assembly (Incl. Item 20) Oil Seal Shim - .003 Shim - .005 Shim - .010 Gasket Caps crew Washer (N.L) Yoke and Slinger Assembly (8C)(Incl. Item 25) Slinger Nut Washer Drive Gear (N.S.S.) - Order Item D

1

1 1 1

1 1 2 2

10 1

1 1 1 4 4

1 1 1 1 1

1 1

AIR AIR AIR AIR AIR AIR AIR AIR AIR AIR AIR 1 1

1 1 3 1 8 8

1 1

1 1

, II?O

TROJAN Axle Differential Group (Rear Axle) (For Machines Having Serial Number Thru 59-1260) Item

29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55

143C

Part No

Description

Qty

------- Case, Flange Half (N.S.S.) - Order Item E ------- Case, Plain Half (N.S.S.) - Order Item E 6602655 Bolt, Long (Included in Item E) 6602764 Bolt, Short (Included in Item E)(Supersedes 6602700) 6602766 Bolt (Supersedes 6601496) 6601948 Nut (Supersedes 6601953) 6600032 Washer 6600033 Nut (Included in Item E) 6600032 Washer (Included in Item E) 2303516 Cone 2040507 Cup 6602691 Adjusting Ring 6602699· Cone 2035796 Cup 6602690 Adjusting Ring 6601487 Lock, Adjusting Ring 6602701 Caps crews 6601404 Gasket - Silastic 6601948 Nut 2032877 Washer 6601510 Screw, Thrust 6601511 Locknut 2006262 Thrust Washer ------- Side Gear (See Note 2) ------- Spider (See Note 2) ------- Pinion Gear (See Note 2) 6600299 Thrust Washer

Note 1:

When replacing complete rear axle differential carrier assembly, order part number 6602790 carrier with NoSpin

Note 2:

When replacing side gears, spider or pinion gears, orde 2105236 NoSpin assy. which replaces Items 51 thru 55.

8 4

16 16 16 12 12 1 1 1 1

1 1 2 4 1

14 14 1 1 2 2 1 4 4

Rpvision 9 - March. 1982

·

TRO.lAN

6

2

3

Y

6004

143E

Revision 6 - Apri 1, 1981

TROJAN Axle Differential Group (Rear Axle) (For Machines Having Serial Number 59-1261 &Higher) Item

Trojan Part No.

Faun Part No.

A 6602790 4198361 B 6602687 4196992 C 2042132 4194856 o 6602689 4196993 E 6602688 4198358 1 6602673 4196981 1A 6602740 18 6602741 2 6601405 4196917 6601406 4196918 6600296 4193744 3 6600234 4196856 4 2034663 4190523 5 2006298 4190110 6 2033389 4195539 7 N.S.S. 8 N.S.S. 9 6601479 4196919 10 6601633 4196926 11 N.S.S. 12 6602692 4196996 13 6602693 4196997 14 °N.S.S. 15 6600878 4196895 6600878 4196895 16 6600190 4196854 17 6600189 4196853 18 6602851 19 6602696 4197000 20 6602697 4197001 21 2034463 4190486 2006310 4197880 2034461 4190485 22 2006312 4194853 23 2040812 23} 6601119 24 6602694 4196998 25 6602695 4196999 26 6601498 4196922 27 6601499 4196923 28 N.S.S. 29 N.S.S. 30 N.S.S. 31 6602762 32 6602764 33 6602766 34 6601948 4193867 35 6600032 4196843 36 6601953 4195298 37 6600032 4196843 0

Qty.

Description

Differential Carrier Assy (Incl. Items 7-45, 49-55) Differential Carrier &Cap Assy (Incl. Items 7-10) Pinion Bearing and Cage Assembly (Incl. Items 14-18) Drive Gear & Pinion Assy (Incl. Items 11 & 28) Differential Case Assy. (Incl. Items 29-32, 36 & 37) Housing and Stud Assembly (Incl. Item 2) Dowe 1, Tapered Washer Stud - 5/8 x 4-7/16 Stud - 5/8 x 3-3/4 Stud - 5/8 x 2-3/4 Breather Plug, Drain Plug, Filler Plug, Filler Carrier - Order Item B Cap - Order Item B Capscrew (Included in Item B) Washer (Included in Item B) Pinion Drive - Order It~m D Bearing, Rear Pinion Lock Ring Bearing Cage - Order Item C Cup, Inner Cup, Outer Cone, Inner Cone, Outer Kit, Spacer Cover and Oil Seal Assembly (Incl. Item 20) Oil Seal Shim - .003 Shim - .005 Shim - .0lD Gasket Capscrew Washer (N.!.)

Yoke and Slinger Assembly (8C)(Inc1. Item 25) Sl i nger Nut Washer Drive Gear - Order Item 0 Case, Flange Half (Order Item E) Case, Plain Half - Order Item E Bolt, Long (Included in Item E) Bolt, Short (Included in Item E)(Supersedes 6602700) Bolt (Supersedes 6601496) Nut (Supersedes 6601953) Washer Nut (Included in Item E) Washer (Included in Item E)

1 1 1 1 1

1 4 4 2 2

10

1 1 1 1

4 4 1

1 1 1 1 1 1

A/R 1 1 1 1

3 1 8 8 1 1 1 1

8 4

o

16 16 16 12 12

143F

TROJAN Axle Differential Group (Rear Axle) (For Machines Having Serial Number Thru 59-1261 & Higher)

-

Item

Trojan Part No.

Faun Part No.

38 39 40 41 42 43 44 45 46 47 48 49 50 51

2303516 2040507 6602691 6602699 2035796 6602690 6601487 2307588 6601404 6601948 2032877 6601510 6601511 REF.

4196780 4196500 4196995 4197002 5088565 4196994 4196920 4193867 4190414 4196924 4196925

Qty.

Description

1 1 1 1 1 1 2 4 1 14 14 1 1

Cone -Cup Adjusting Ring Cone Cup Adjusting Ring Lock, Adjusting Ring Capscrew Gasket - Sil asti.c Nut Washer Screw, Thrust Locknut No-SPIN Assy. (See Page 143H)

.

-

.

.

143G

Revision 11 - September, 1984

TROdAIi

NoSpin Assembly, Rear Axle (For Machines Having Serial Number 59-1261 & Higher Item Part

A 1 2 3 4 5

No

2105236 6602612 6602611 6602609 6602610 6602608

Description

NoSpin Assembly (Includes Item 1 thru 5) Spider, Snap Ring, Centre Cam Assembly Clutch and Holdout Ring Assembly Retainer, Spring Spring Gear, Side

Qty

1 1 2 2 2 2

1

2

3

4

5

6

7 TP2731

~

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19, 18

17

15 16

13

14

12

,

10

9

TROJAN AXLE PLANETARY HUB

Item

Trojan Part No.

Faun Part No.

1 2 3 4 5 6 7 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 26A 27 28 29 30 31 32 33 34 35

6600141 6600140 REF. "2032255 N.S.S. 6602748 6602855 6602856 REF. 6600137 6600136 6600139 6600145 6600147 6602676 6602826 2042303 6600093 6600155 2038143 6600099 6600124 6602682 2006476 2006470 2038143 2006480 2042477 6602680 2006482 6600223 6602681 4602640 6601404 6602683 2006506 4603275

4196849 4193722

36 37 38 39 40 41

201)646 6601404 6600088 2006298 6600478 6600063

4195514 4197989 4199209 4199210 4193720 4193719 4193721 4193724 4193725 4196983 4192208 4196846 4196852 4195591 4196847 4193718 41~6989

4190122 4195434 4195591 4190123 4195618 4196987 4195435 4196855 4196988 4196990 4190124 4195445 4196845 4190110 4196859 4193704

Description

Washer, Oil Seal Seal, Oil .

Sleeve, Oil Seal (See Page 147) Bolt, Spindle to Housing Spindle (See Page 147) o Ring, Spindle to Housing Shaft, Axle (LH Front)(RH Rear) - Long Shaft, Axel (LH Front)(RH Rear) - Short Housing (See Page 143F) Cone, Inner Be ar; ng Cup, Inne r Be ari ng Bolt, Drum to Hub Drum, Brake S 1i nge r, 0 il Hub Assembly, Wheel (Incl. Item 10 & 17) Stud, Wheel Nut, Wheel Stud Cup, Outer Bear; ng Cone, Outer Bearing Bolt, Ring Gear Lock Lock, Ring Gear Hub Assembly, Ring Gear (Incl. Sleeve) Gear, Planetary Ring Nut, Bearing Adjustment Lock, Adjusting Nut Bolt, Adjusting Nut Lock Washer, Thrust (Incl. Item 26A) Pin Gear, Sun Ring, Snap Washer, Thrust (Inner) Pinion, Planetary Washer, Thrust (Outer) Gasket, Silastic (202) Spider, Planetary Gear Plug, Oil Drain Shaft, Pinion Planetary - Kit (Incl. Item 31; Qty of 3 each) Button, Thrust Gasket Silastic (202) Cover Assembly, Planetary (Incl. Item 36) Plug, Oil Filler Bolt, Spider Cover Screw, Spider to Hub

Revision 11 - September, 1984

Qty.

2 2

28 2 1 1

2 2

24 2 2 2

62 62 2 2

16 8 2 2 2 2 4

2 4 2 2 6 6 6 1 2 2 6

2 1 2 2

12 8

145

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TROJAN BRAKE GROUP

Item

1 2 3 4 4A 5 6 6A 7 8

Trojan Part No.

Faun Part No.

10 11 12 13 14 15 15 16 17 18 19 20

6952659 2031771 2042266 2031675 2031395 REF. 2037716 2031396 N/A N/A N/A 4600497 2006354 2006356 2006632 2041623 6602719 6602720 2006654 2006640 6601783 N/A 6602822

20A 21 22 23 24 25 25A 26 27 28 29 30 31 32

6600143 2006378 4600495 6955981 2006560 2006657 6601784 2006600 6602093 6600153 2006632 2006356 2006354 2108650

4193723 4190115

~2

2108651

4196641

32A 32B 33 34 35 35 36 37 38

2033250 2116143 2006616 2006614 2112171 2112172 2031479 2031391 2031617

4190428

9

4195495 4190892 4190308 4195461

4190113 4190114 4190128 4195615 4197006 4197007 4195438 4190129 4196931 4198001

4197637 4195064 4190131 4196932 4195436 4193874 4196851 4190128 4190114 4196640

4195066 4195437 4198368 4198369 4190319 4190304 4190347

Description

Pin, Yoke to Slack Adjuster Pi n, Cotter .

Yoke Assembly (Includes Item 1 & 2) Nut, Air Chamber Lockwasher (N.I.) Air Chamber Assy. (See Page 129) Capscrew, Bracket to Axle Washer, Lock Not Applicable Not Applicable Not Applicable Ro 11er, Brake Shoe Bushing, Camshaft Felt, Brake Camshaft Washer, Felt Retainer Washer, Cam End Camshaft (LH Front)(RH Rear) Camshaft (RH Front)(LH Rear) Link, Anchor Pin Lockscrew, Brake Anchor Link Pin, Brake Shoe Anchor Not Applicable Spindle & Brake Anchor Assy (Incl. Items 11, 18, 20A & 25) Sleeve, Oil Seal Bushing, Brake Shoe Shoe Assy. Brake (Incl. Item 8-10, 21, 23 & 24) Kit, Lining (Incl. Item 24) Rivets Snap Ring, Anchor Pin Washer Spring Washer Pin, ·Cotter (Slack Adjuster) Washer, Felt Retainer Felt, Brake Camshaft Bushing Bracket, Air Chamber (LH Front)(RH Rear) (Incl. Items 31 & 32A) Bracket, Air Chamber (RH Front)(LH Rear) (Incl. Item 31 ~ 32A) Fitting, Grease Sleeve, Brake Camshaft Slack, Adjuster Washer, Slack Adjuster Guard, Br~ke Chamber (RH Front)(N.I.) Guard, Brake Chamber (LH Front)(N.I.) Bo 1t (N. 1.)

Lockwasher (N.I.) Nut.

Revision 11 - September, 1984 rn Q'\A_ '\~~?A

aty.

2 2 2 4 4 4

4

8 4 2 2 2 1 1 2 4 4

2 2 8 4 2

112 4 4 2 4 2 2 2 2 1

1 2 2 2 2 1 1 4 4 4

147

3

2

/~

I

4

6 - - -_ _ . _._. __ . ____ • _ _ _ _ _ _ _ _ _ _

. _ _ -:..:.

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.

ACCESSORY CONTROL PANEL

Item

Part No

1 2 3 4 5 6 6A

2100565 2303387 2094254 2100567 2033343 2101658 2048862

Description

- ••

TP3! 73 ... ,.

-~

4#

_ . " - ... - . -

I .. _

.

Otv

Panel, Accessory Control Switch, Toggle Switch, Wiper Clip Screw Light, Dome Bulb

1 3 2 2 8 1 1

.

11 )

14

24

23

22

20

19

16 15 TP3176

ACCESSORY PANEL WIRING Item

Part No

1

2093420 2093420 2087630

2 3 4 5 6 7 8 9 10 10A 10B 10C 11 12 13 13A 14 14 15 16 17 17A 178 17C 18 19 20 21 22 23 24 25

-------

2101691

-------

2101692

-------

-------

2052079 2031817 6950888 2031860 2101689 2101690 2107171 2046235 2068795 2097953 2108065 2095269 2052079 2031817 6950888 2031860 2087630

-------------------

2103981 2095269

-------

2032813 2032817 2079166

Qty

Description Motor, Rear Wiper Motor, Front Wiper Wire Light, Dome (See Access~ry Panel) Wire Switch, Dome Light (See Accessory Panel) Wire Switch, Beacon Switch, Floodlights (See Accessory Panel) Breaker, Circuit Screw (N. I . ) Washer, Lock (N .1.)

Nut (N. J.) Wire Wire Floodlight (I ncludes Item 13A) (Optional) Lamp Beacon, Amber (Optional) Beacon, Red (Optional) Wire Assembly Terminal, Knife Breaker, Circuit Screw (N.I.) Washer, Lock (N.I.) Nut (N.I.) Wire Switch, Rear Wiper (See Accessory Panel) Switch, Front Wiper (See" Accessory Panel) Fan, Defroster (See Index) Harness, Accessory Terminal, Knife Wire (N.S.S.) (Order Item 22) Clamp (Harness) (N .1.)

Clamp, Harness eN .1.)

Clip, Harness (N.I.)

1 1 1

-

1

-

1

-12 2 2 1 1 2 2 1 1 2 3 1 2 2 2 1

.

--

1 6 1 10 2 5

44

45

46

r.-

-~

"1.1

I

17

....

/ur .! /

17

.

...o

16

14

In In

t'

I

1_,

J

TROJAN CAB ERQPS (For Machines Having Serial Numbers Through 59-1261) Item

Part No

Description

10-20, 24-37, 44-46, 6852010 Cab Enclosure Assembly ( Inc , 1. Items 2-6, 49-60, 64 & 65) 1 2106467 ROPS Assembly 2 2103997 Panel Assembly - R.H. 3 6851907 Rubber, Mounting 4 6851906 Gl ass 5 6851908 Seal 6 6952426 Seal 7 2101684 Screw, Truss Head 8 2077713 Nut 9 2077501 Washer, Lock 10 2103999 Door Assembly - R.H. 6851905 Rubber, Mounting 11 12 6851904 Glass - R.H. and L.H. 2108205 Glass, Sliding - R.H. (Optional) 2108206 Glass, Sliding - L.H. (Optional) 13 6851771 Seal, Front 14 6851769 Seal, Upper and Lower 15 2104957 Hinge 16 6851772 Seal, Hinge 17 6950951 Screw. Pan Head .18 2031615 Nut 19 2031389 Washer, Lock 20 2103998 Panel Assembly - L.H. .

2101895 Screw, Truss Head 21 22 2077713 Nut 23 2077501 Washer, Lock 24 2063947 T-Hand1e (Incl. Items 24A & 24B)(Supersedes 6851636) 24A 2063957 Latch (PAWL)(N.I.) 24B 2063958 Nut (N. 1.)

25 6951678 Bumper, Rubber 26 2036099 Screw, Round Head 2031863 Nut 27 28 6950888 Washer, Lock 29 2104000 Door Assembly - L.H. 30 6851765 Lock, Flush 31 2031615 Nut 32 2031389 Washer, Lock 33 2032958 Washer, Flat 34 2104003 Striker Assembly 35 2031427 Caps crew 36 2031389 Washer, Lock 37 2032958 Washer, Flat 38 2101196 Mirror 39 2101412 Tube 40 2031490 Bolt 41 2077713 Nut 42 2036816 Washer, Flat 43 2077501 Washer, Lock 44 2106785 Panel Assembly A

Revision 9 - March. 1982

Qty

1 1 1 2 2 2 10 16 16 16 1 2 2 1 1 2 4 2 2 38 38 38 1 12 12 12 2 1 2 2 2 2 2 1 2 8 8 8 2 4 4 4 2 2

2 2 6 2

1 153

TROIAN CAB EROPS (For Machines Having Serial Numbers Through 59-1261) Item Part No 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65

6851776 6852011 2106776 2101684 2077713 2077501 2106784 6852015 6852014 2101684 2077713 2077501 2101684 2077501 2101684 2077501 2100656 2106646 2032989 6852013 6951484

Qty

Description

1 1 2 12 12 12 1 1 1 6 6 6 6 6 2 2 12 8 8 1 1

Mounting, Rubber , Glass Weathersea1 Screw, Truss Head Nut Washer, Lock Windshield Assembly (Includes Items 52, 53 and 64) Mounting, Rubber Glass Screw, Truss Head Nut Washer, Lock Screw, Truss Head Washer, Lock Screw, Truss Head Washer, Lock Shim Bolt Nut Seal Seal

-

154

Revision 9 - March, 1982

l)

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Rpvision 9 - March. 1982

TROJAN CAB EROPS (For Machines Having Serial Numbers 59-1262 & Higher) Item

A 1 2

3 4 5 6 7 8 9

10 11

12 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 35A 36 37 38 38A

39 39 40 41 42

Part No

Description

6852275 Cab Enclosure Assembly (Incl. Items 2-6, 10-20, 24-37, 44-46, 49-60, & 64 - 70) ROPS Assembly 2106467 Panel Assembly - R.H. (Incl. Items 3-6) 2112584 Rubber, Mounting 6851907 Glass 6852257 6852258 Seal Not Applicable 2101684 Screw, Truss Head 2077713 Nut 2077501 Washer, Lock 2116097 Door Assembly - R.H. (Incl. Items 11-19 & 30-33) 6851905 Rubber, Mounting 2108205 Window with Sliding Glass, R.H. 2108206 Window with Sliding Glass, L.H. 6851771 Seal, Front 6851769 Seal, Upper and Lower 6852254 Hinge 6852253 Seal, Hinge 2104960 Screw. Pan Head 2031615 Nut 2031389 Washer, Lock 2112583 Panel Assembly - L.H. (Incl. Items 3-6) 2101895 Screw, Truss Head 2077713 Nut 2077501 Washer, Lock Not Applicable Not Applicable Not Applicable Not Applicable Not Applicable 2116098 Door Assembly - L.H. (Incl. Items 11-19 & 30-33) 6852250 Lock, Flush 2031615 Nut 2031389 Washer, Lock 2036814 Washer, Flat 6852272 Striker Assembly 2031456 Capscrew 2031616 Nut (N. 1.)

203-1390 Washer, Lock 2036815 Washer, Flat 2110451 Mirror (Not As Illustrated) 2099826 Mirror, Spot (N.I.) 2109265 Bracket, R.H. (Not As Illustrated) 2109266 Bracket, L.H. (Not As Illustrated) Not Applicable Not Appl icable Not Applicable

Revision 9 - March, 1982

Oty

1 1 1

2 2 2

10 16 16 16 1

2 1 1 2 4

2 2

38 38 38 1 12 12 12

1

2 8 8 8 2 4 4 4 4

2 2 1

1

154C

TROJAN CAB EROPS (For Machines Having Serial Numbers 59-1262 & Higher) Item

43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70

1 "4n

Part No

Description

Qty

-

------- Not Applicable

2108638 6851776 6852011 2106776 2101684 2077713 2077501 2115031 6852273 6852014 2101684 2077713 2077501 2101684 2077501 2101684 2077501 2100656 2106646 2032989 6852013 6852274 6851210 2117824 6954749 6954748 2117879

Panel Assembly (Incl. Items 45, 46 & 64) Mounting, Rubber Glass Weathersea1 Screw, Truss Head Nut Washer, Lock Windshield Assembly (Includes Items 52, 53 and 64) Mounting, Rubber Glass Screw, Truss Head Nut Washer, Lock Screw, Truss Head Washer, Lock Screw, Truss Head Washer, Lock Shim Bolt Nut Seal Seal Knob, Door Retainer (N.!.)

Tube (N. 1.)

Spring (N.!.)

Locknut (N. 1. ) Bumper, Rubber (Door Stop) (N.I.)

.

1 1 1 2 12 12 12 1 1 1 6 6 6 6 6 2 2 12 8 8 1 1 2 2 2 2 4

Revision 9 - March, 1982

\

\

\ \ \ \ \

\ \\

\

\

'. '\

\

\\\ \ '\ \

\

\

\

16

14

13

12

'11

10

9 TP3175

WI NOSH I ELD WI PER KIT Item

Part No

1

2107583 2103925 6952971 6952972 2082282 2080363 2030745 2031389 6952962 2049429 6850709 6850708 6850707 6850706 6850705 6850704 6850703 2093617 2080151 6952973 2108179 2092474

2 2A 3

4 4A

5 5A 6 6A 7 8 9 10 11 12 13 14 15 16

Qty

Description Blade ( Front) Blade (Rear) .

Bolt Nut Arm, Wiper (Front) Arm, Wiper (Rear) Bolt Washer, Lock Nut Washer Nut Washer (N.J.) Driver Cap, Rubber Nut Washer, Steel Washer, Fibre Spacer Kit, Adapter ( Includes Items 5, 5A & 14) Gasket Motor, Wiper (Includes Items 6 through 11) (Corr. PIN) Pad, Mount

.

t

.

t

. ___ .... _1_.......

•... __ .. ___ _

1 1 2 2 1 1 4 4 2 2 2 2 2 2 2 2 2 2 2 2 2 2

l057L

DECALS AND IDENTIFICATION Item

Description

Part No.

A

6955987

A

6955986

B 1 2 3 4 5 6 7 8 9 10 11 12 13 14

2100725 2098179 2098181 2098184 2098185 2098201 2098202 2098203 2098204 2098205 2099914 2107119 2100412 ------2104153 2107681 15 2104155 2104152 16 2098831 17 2104135 18 2082776 19 2098183 2098182 20 2101803 20A 2103884 21 ------22 2098386 23 2078538 24 2078539

..

Decal/Identification Kit (C.D.) (Incl. Items B, 1-11, 14-19, 23 and 24) Decal/Identification Kit (G.M.) (Includes Items B, 1-11, 14-19, 23 and 24) Decal Kit (Includes Items 1 - 10) Decal, Diesel Fuel Decal, Drain (Engine, Fuel Tank, Hydraulic Tank, Radiator) Decal, Frame Warning Decal, Suspended Loads Decal, Air Reservoir Drain Decal, Hydraulic Oil Level Decal, Hydraulic Tank Decal, Fan Warning Decal, Air Cleaner Service Emblem, Slow Moving Vehicle Decal, Product Number (5500) Decal, Yale Not Applicable Decal, Engine Oil Filter (G.M.) Decal, Engine Oil Filter (CD) Decal, Fuel Filter (G.M.) Decal, Fuel Filter (C.D.) Decal, Transmission Filter Chart, Lubrication Tag, Safety Link Warning Decal, Oil Service (G.M:) Decal, Oil Service (CD) Nameplate (Eaton) Rivet, Black Nylon Plate, Machine Serial Number Screw, Drive Tag, Engine Shut-Down (G.M.) (N.I.) Tag, Emergency Engine Shut-Down (G.M.) (N .1.)

Qty 1 1 1 1

8 2 1 1 1

1 2

1 1 2 2

1 1 2

2 1 1

1 1 1 1 6

8 1 1

-

REVISION 1 - MARCH 1978

159

TROJAN DECALS AND IDENTIFICATION (C.D.) For Machines Having Serial Numbers 59-1297 & Hi gher Item

A B C 1 2 3 4 5 6 7 8 9 10 11

12 13

Part No

Description

Qty

2119136 Kit, Decal (Incl. Items 1 thur 10) 6955986 Kit, Decal Identification (G.M.)(Complete)(Incl. Items 11 ,12& 13 6955987 Kit, Decal Identification (C.D.)(Complete)(Incl. Items 11 ,12& 13 ------- Deca 1, Di ese 1 Fuel ------- Decal, Drain ------- Decal, Frame Warning ------- Decal, Suspended Loads ------- Decal, Air Reservoir Drain ------- Decal, Hydraulic Tank ------- Decal, Fan Warning ------- Decal, Air Cleaner Service ------- Emblem, Slow Moving Vehicle ------- Decal, Grease Daily 2114600 Decal, Trojan (Hood) 2114730 Decal, Trojan (Lift Arms) Black 2114607 Decal, Product Number (5500) Wh i te

1 1 1 1 8 2 1

1 1

2 1 1 1 2 2 2

.

Revision 10 - September, 1983

159B

8

fr;515~6\ I .",.

------~~-

..

160

l073L

-

--.------

-

REVISION 3 - MARCH 1979

WINTERIZATION KIT Item

1 2 3 4

Part No

-------

-------

2086956 2053268 5 2035713 6 2051836 2107925 7 2107924 2107925 8 2104438 9 8101902 10 8100073 2107694 11 12 2032960 13 8100026 14 8100062 15 2032038 16 2111283 2035723 17 18 2031819 19 8101305 20 2100497 21 8103488 22 2035717 23 . 8102847 24 2108632

Description

(For Machines Having Serial Number Throu}h 59-1028) Engine Assembly (G.M.) (See Pages 30-31A Engine Assemo1y (C.D.) (S~e Pages 32-33A) Heater Reducer Nipple, 90 0 Hose Hose, Return (G.M.) Hose, Return (C.D.) Hose, Feed (G.M.) Hose, Feed (C.D.) Plate, Mount Bolt Lockwasher Stud - Bar to Front Shroud F1atwasher Lockwasher Nut Clamp, Hose Plate, Fan Mount Fan, Defrost Screw, Machine - Fan to Mount Plate Nut Lockwasner Reducer Valve, Shut-off .

Reducer Floormat

Qty

--

1 2 2 1 1 1 1 2 4 4 4 4 4 4 4 1 1 4 4 4 1 2 1 1

161

1160L

WINTERIZATION KIT Description

Item Part No 1

2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 *22 +22 23

------- ... --- .. -

2086956 8103488 2033635 2033084 2035713 2039682 2091294 2032038 8104478 8100073 2040482 2035717 8102847 8103488 2111283 2035723 2031819 8101305 8100497 2109036 2111319 2109032

(For Machines Having Serial Number 59-1029 and Higher) Engine AssemBly (G.M.) (See Pages 30-31A) Engine Assembly (C.D.) (See Pages 32-33A) , Heater Reducer Nipple, Pipe Coupling, Pipe Nipple, 90 0 Hose Hose, Heater Return Hose, Heater Feed Clamp Bolt - Heater to Bulkhead Lockwasher Spacer Slave, Shut-off Reducer Reducer Plate, Fan Mount Fan, Defrost Screw, Machine - Fan to Mount Plate Nut Lockwasher F100rmat - Front F100rmat - Front F100nnat - Rear

Qty

-

1

2 2 2 2 1 1 4 4 4 4 2 1 1 1 1 4 4 4 1 1 1

* For Machtnes Havtng Serial Numbers 59-1029 through 59-1120 + For Machines Havtng Serial Numbers 59-1121 and Higher

Revision 5 - February, 1980

161B

':

~ 10

f

15 ___19 ~

.6)-20

18"", 22

/

23

/

24

.()-@-- ,

/ ~

-

.

-

..

-_ .

...

.

-

lZl4L

LUBRICATOR AND AIR PIPING

Item

Part No

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

8100592 2036772 2105573 2105572 2406755 2300978 2307308 2300978 2300978 2109023 8105632 2101174 2101095 2101091 2010556 8107159 8100060 2109123 8100062 8100026 8100225 8100048 8100024 8100240

Description

Qty

.

Reducer Pipe Nipple Solenoid Valve Assy.

Condenser Machine Screw Str. Adapter Hose Assemb!y Str. Adapter Str. Adapter

~6eA~:~~:rblY Lubricator Assy.

Ring Support Assy. . Tie Rod Assy.

Pin Cotter Pin Nut Bracket, Door Lock Nut Lockwasher Bolt Nut Lockwasher Bolt -

.

REVISION 4 - SEPTEMBER 1979

'-.

..

1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 2 2 1 2 2 2 1 1 1

163

--

...

-

--

... ""~""

AUTOMATIC LUBRICATION MANIFOLDS

Item

Part No

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50

2103799 8100211 8100029 8102734 8105782 8102734 2109190 2103796 8100211 8100029 8102734 8105782 8102734 2109190 2103800 8100211 8100029 8102734 8102735 8102734 8102807 2109190 2103802 2031987 8102735 2032311 2033448 2109191 2109191 8105782 2038545 2090376

-------

8105782 8105782 2032311 2033448 2109191 2031987 8107881 8100073 2103798 8102735 8102807 8102734 8102807 2109190 8100211 8100029 8102807

QI=\II~J()N

Description Manifold, Front Left Bolt Lockwasher 0 Adapter, 90 Adapter, Stsaight Adapter, 90 Indicators Manifold, Front Right Bolt Lockwasher 0 Adapter, 90 Adapter, Stsaight Adapter, 90 Indicator Manifold, Lower Bolt Lockwasher 0 Adapter, 90

I

0

~~:~~:~: ~~o

Adapter, Straight Ir.dicator Manifold, Primary (Includes Item 33) Adapter, Straight Adapter, 90 0 Tee Adapter, Straight .

Indicator Indicators Adapter, Straight Adapter, Stsaight Adapter, 90 Indicator, Cycle Switch (N.S.S.) - Order Item 23 Adapter, Straight Adapter, Straight Tee Adapter, Straight Indicator Adapter, Straight Bolt Lockwasher Manifold, U'bPer Right Adapter, 90

~~:~~:~: ~~saight Adapter, Straight Indicators Bolt Lockwasher Adapter, Straight

.:1 - SEPTEMBER 1979

Qty 1 4 4 2 1 2 4 1 4 4 2 1 2 4 1 4 4 2 1 1 1 4 1 1 1 1 1 1 5 1 1 1 1 2 1 1 1 1 1 4 4 1 1 1 1 1 4 4 4 1

165

AUTOMATIC LUBRICATION MANIFOLDS

Item

Part No

51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70

2103797 8100211 8100029 8102807 8102734 8102807 2109190 8102735 8102807 2103800 8102807 8107881 8100073 2109190 8102807 8105782 8100028 8100029 8100211 2111635

Qty

Description Manifold, Upper Left Bolt Lockwasher Adapter I Straight 0 Adapter I 90 Adapter I Straight Indicators 0 Adapter I 90 Adapter, Straight Manifold I Rear Adapters, Straight Bolt Lockwasher Indicators Adapters, Straight Adapter, Straight Nut Washer Bolt Timer

1 4 4 1 1 1 4 1 1 1 2 4

.

4 4

2 1 2 2 2 1

.

lZZlL

AUTOMATIC LUBRICATION SYSTEM (REAR FRAME)

Item

Part No

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

------2108824 2108824 2087754 2305912 2104710 8102734 8102734 2306911

Qty

Description Manifold, Rear (See Pages 164 through 166) Hose Assy. (Rear Manifold to Cradle Grease Mounts) Hose Assy. (Rear Manifold to Cradle Grease Mounts) Hose Assy. (Primary Manifold to Rear Manifold) Hose Assy. (Rear Manifold to Left Steer Cyl.) Hose Assy. (Rear Manifold to Right Steer Cyl.) Adapter, 900 (Left Steer Cyl.) Adapter, 90 0 (Right Steer Cyl.) Hose Assy. (Lubricator Tube to Primary Manifold) Container (See Page 163) Adapter, Straight Hose Assy. (Container to Side Panel) Grommet Adapter, Straight Adapter, Straight Tee, Swivel Adapter I Straight Connector I Straight Pressure Switch

-------

2031987 2109023 2075428 2300978 2300978 2304119 2304854 2306741 2105633

-

1 1 1 1 1 1 1 1

-

1 1 1 1 1 1 1 1

-

.

QI=\I1~I(,)N

d

-

~I=CTI=MRI=P

1Q7Q

169

..l N N N

AUTOMATIC LUBRICATION SYSTEM (FRONT FRAME)

Item 1

-------

2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

2306911 2087754 2090037 2088761 2087847 2109020 2300978 8102734 2098792 8102807 2109019 2005680 2101107 2104709 8102807 2305912 8102807 2103005 8102807 2109017 8102807 -------------

25

2091310 2091310 8102734 8102734 2104708 2104708 8102807 8102807 2104705 2104705 2104705 2104705 2101854 2101407 2104708 8102807 2032859 8100062 8100026 2101737 8100062 8100026 2109054 8100062 8100026

26 27 28 29 30 31 32 33 34 35 36 37 38 39 40· 41 42 43

Description

Part No

Manifold, Primary (Ref. Pages 164 through 166) Hose Assy. (Lubricator Tube to Primary Manifold) Hose Assy. (Primary Manifold to Rear Manifold) Hose Assy. (Primary Manifold to Top Left Manifold) Hose Assy. (Primary Manifold to Top Right Manifold) Hose Assy. (Primary Manifold to Top Left Mount) Hose Assy. (Primary Manifold to Top Hinge Pin) ~~:~~:~; ~cibaight 9/16 - 18 to 1/8 NPT Tube Assy.

Adapter, Straight 7/16 - 20 to 1/8 NPT Hose Assy. (Primary Manifold to Lower Hinge Pin) Hose Assy. (Primary Manifold to Top Right Mount) Hose Assy. (Primary Manifold to Lower Manifold) Hose Assy. (Lower Manifold to Left Steering Rod) Adapter, Straight Hose Assy. (Lower Manifold to Right Steering Rod) Adapter, Straight Hose Assy. (Lower Manifold to Left Hoist at Shank) Adapter, Straight Hose Assy. (Lower Manifold to Right Hoist at Shank) Adapter, Straight Manifold, Lower (See Pages 164 through 166) Manifold, Upper Right (See Pages 164 through 166) Manifold, Upper Left (See Pages 164 through 166) Hose Assy. (Top Right Manifold to Bucket Cyl. Shank) Hose Assy. (Top Left Manifold to Bucket Cyl. Shank) 0 Adapter, 90 (Right Side) .

0 Adapter, 90 (Left Side) Hose Assy. (Upper Right Manifold to Lift Arm at Frame).

Hose Assy. (Upper Left Manifold to Lift Arm at Frame) Adapter, Straight (Right Side) Adapter, Stragiht (Left Side) Hose Assy. (Upper Right Manifold to Mount) Hose Assy. (Upper Left Manifold to Mount) Hose Assy. (Upper Right Manifold to Mount) Hose Assy. (Upper Left Manifold to Mount) Bul khead, 45 0 0 Bul khead, 90 Hose Assy. (Mount to Hoist Rod End Left and Right) Adapter, Straight Clamp, Hose (Left and Right Side) Nut Washer Bracket, Support Nut Washer Tube Assy. (Left and Right Side) Nut Washer

REVISION 4 - SEPTEMBER 1979

Qty 1 "1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

1 1 1 1 1 1 1 1 1 1 1 2 4 2 2 2 2 2 2 4 4 4 2 2

17"1

AUTOMATIC LUBRICATION SYSTEM (FRONT FRAME)

Item

Part No

44 45 46 47 48 49 50 51 52

2101737 2101406 2103005 2109021 2101494 8102807 2109018 8102807

53 54 55 56 57 58 59 60 61 62

8102734 2101121 2109022 8102807 2109024 8102807 2032859 2102083 8100026 2101699

-------------

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Description Bracket, Straight Bul khead, Straight Hose Assy.

Hose Assy. , Adapter, Lube Adapter, Straight Hose Assy. (Front Manifold to Lever at Crossmember) Adapter, Straight Manifold, Front Left (See Pages 164 through 166) Manifold, Front Right (See Pages 164 through 166) Adapter, 900 Hose Assy. (Front Manifold to Bucket Cylinder Rod End) Hose Assy. (Front Manifold to Link at Lever) Adapter, Straight Hose Assy. (Front Manifold to Link at Bucket) Adapter, Straight Clamp, Hose Bolt Lockwasher Guard Hose

2 4 2 2 2 2 2 2

-

-

2 2 2 2 2 2 2 6 6 2

• .

I

I

172

REVISION 4 - SEPTEMBER 1979

NOTES

Revision 6 - April, 1981

173

TRDJI-U

174

Revision 11 - September, 1984

TROJAN EMERGENCY STEERING HYDRAULIC SYSTEM (Optional) Item

1 2 3 4 5 6 7 8 9 10 11 12 13

14 15 15A 15B 15C 150 16 17

17A 17B 17C 170 18 19 19A 19B 19C 190 20 21

Trojan Part No. REF. 2031475 2031391 2031617 2115440 2031429 2031389 2031615 2053277 2032014 2092914 2032003 2032001 2100892 4600185 4600331 2031529 2031531 2031619 4600693 2097577 2070816 2072633 2031519 2031393 2080811 2113070 2033316 2072632 2031500 2031392 4601151 REF.

Faun Part No. 4190317 4190304 4190347 4198099 4195463 4195460 4190345 4195648 4190389 4195830 4190384 4192868

4198376 0027556 4190349 4198060 4195712 4191333 4190328 4190306 4190439 4195139 4190325 4190305

Pump &Motor Assy (See Page 179) , Bolt Lockwasher Nut Switch, Magentic Bolt Lockwasher Nut Reducer - At Hyd. Tank Elbow, 90° Hose, Suction Elbow, 45° Elbow, 45° Hose, Pump To Switch Switch, Flow Bracket, Switch (N.I.) Bolt Bolt Nut Hose, Steer Pump To Switch Elbow, 90° Flange Half (N.I.) o Ring (N. r.)

Bo lt (N.J.) Lockwasher (N.I.) Plug Elbow, 90° Flange, Half· o Ring Bolt Lockwasher Mount Plate Va 1ve, Steer (See Page 106E)

Revision 11 - September, 1984 n,al:lLC::~Q~l\

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Description

-

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4 4 4 1 2 2 2 1 1 1 1 1 1 1 1 1 1 3 2 1 2 1 4 4 1 1 2 1 4 4 1

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175

MAGNETIC SWITCH

ELECTRICAL SYSTEM

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30

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29

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6

CONTROLS

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14

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L- __ _ PRESSURE SWITCH

3-25-26

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TROJAN EMERGENCY STEER SYSTEM INSTALLATION (Optional) Item 1

2 3 4 4A 5 6 7 8 9 10 11 12 13

14 15 16 17 18 19 20 21 21A 21B 21C 210

22 22A 22B 22C 220

23 24 25 26 27 28 29 30 31 32 33 34 35 36

Trojan Part No.

Faun Part No.

REF. 2050203 2113877 2312679 2107201 2059742 2033414 4601387 4600288 2095407 2110786 4600595 2110132 4600594 2113607 4601386 2035671 2031996 2116039 '032292 2032310 2115091 2116437 2115092 2070527 2033300 4600659 2031477 2036816 2031391 2031617 REF. REF. 2031427 2067431 4600228 4600230 2115440 REF. REF. REF. REF. REF. REF. REF.

Switch, Flow (See Page 175) Relay, latching' 4197914 Buzzer 4197991 4198098 light, Indicator 4197928 Bulb, 24V 4198378 Terminal, Ring 4195540 Wire Assy.

Wire Assy. (Harness) Wire Assy.

Wi re Assy.

4198383 Wire Assy.

Wire Assy. (Harness) 4198380 . Wire Assy.

Wire Assy.

Wi re Assy.

Cab 1e, Battery 4190610 Switch, Pressure Adapter 4190381 .

Tee 4198612 St. Ell 4195517 Tee 4198998 Switch Assy., Micro (Includes Item 21A) Wire Assy (N.!.)

Spacer, Switch Mount (N.!.)

Nut (N.!.)

Lockwasher (N.I.) Angle, Switch Mount 4190318 Bolt, Mount Angle to Bracket 4195572 F1 atwasher 4190304 lockwasher 4190347 Nut Switch Battery (See Page 57) Pump &Motor Assy. (See Page 179) 4195462 Bolt 4195695 Nut Disc Clevis & Disc Assy.

4198099 Switch Magnetic Batteries (See Page 57) Switch, Micro (See Item 21) Cable to Starter (See Page 57) Instrument Panel (See Page 63) Gauge, Oil Pressure (See Page 63) Switch, Pressure (See Item 16) .

Hose Assy. (See Page 33)

Revision 11 - September, 1984 0195A-5384A

Qty.

Description

-

1 1 1 1 2 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

-

2 2 1 2 2 2 2

-

4 4 1 1 1

----

177

TROJAN'

1

.

-------------

----_..----.

..---------

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TP3202

178

Revision . 11 - September, 1984

TROJAN EMERGENCY STEERING PUMP & MOTOR (Optional Equipment) Trojan Part No.

Faun Part No.

2095622 6801017 6801013 6801015 6801014 2056293 6801016 6801030 6801031 2077415 6801035 6801032 N.S.S. 6801026 N.S.S. 6801034 2031391 2031475 N.S.S. 6801029 N.S.S. 6801027 N.S.S. N.S.S. 6801025 6801033 6801028

4197926 4198385 4198386 4198387 4198388 4198389 4198390 4198391 4198392 4198393 4198394

Item

A B 1 2 3

4 5 6 7 8 9 10 11

12 13 14 15 16 17 18 19 20 21 22 23 24 25

4198396 4198397 4190304 4190317 4198398 4198399 4198400 198401 4198402

Description

Pump &Motor Assy. (Incl. Items B & 1) Pump Assy. (Ind. Items 6-14, 17, 18 & 21-25) Motor Assy.

Gasket Adapter Bolt Coupling Oil Seal Ring, Retaining Ring, Retaining Bearing Capscrew Housing, Mounting (Order Item A or B) Bearing Shaft, Drive (Order Item A or B) Key Washer, Lock Bolt Shaft, Idler (Order Item A or B) Pin, Drive Gear (Order Item A or B) Pi n, Dowe 1 Housing, Gear (Order Item A or B) Housing, Port (Order Item A or B) Ring, Housing .

Capscrew Shim (N".I.)

Revision 11 - September, 1984 n,ncil

C",OCII

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1 1 1 "1 .1 "4

1 1 1 2 1 4

4 -

1 2 2

1 4

-

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179

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Revision 6 - April, 1981

TROdAN Fender Installation

I Item

1

2 3 4

Part No

2108126 2108127 2031578 2031622 -------

5 6

7

8 9

10 11 12

13 14 15 16 17 18

-------------

2115484 2115485 2110890 2115469 2031522 2031619 2036818 2031477 2031617 2031391 2115467

Description

Fender Assy. R.H. Front (Not As Illustrated) Fender Assy. L.H. Front (Not As Illustrated) Bolt, Front Fender to Frame'(3/4-10x2) Nut (3/4-10) Not Applicable Not Applicable No Applicable Fender Assy., R.H. Rear (Optional) (Incl. 2 of item 18) Fender Assy., L.H. Rear (Optional) (Incl. 2 of item 18) Latch Assy., Rear Fender.

Keeper Bracket Bolt, Hinge to Tank Nut Washer, Flat Bolt, Keeper to Side Panel Nut Washer, Lock Hinge Assy. (Welded to Fender)

Qty

1 1 8 8

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1 .1 2 2 8 8 8 4 4 4 4

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1 Pl