O and K WHEEL LOADER MODEL 4000E-TB105 PARTS MANUAL - PDF DOWNLOAD

PARTS MANUAL

4000E Parts Manual TB 105 Serial No.4IE-3001 & up MANUAL PART NO.

REVISION

2

2023089

PARTS MANUAL Machine Serial No. .

Engine Model ..

Serial No.

Transmission Part No.

.. Serial No..

Front Axle Part No•....

Serial No•............................

Rear Axle Part No. .

Serial No ............................ .

MODEL 4000E MANUAL TB 105 MANUAL PART NO.

REVISION

2023089

2

Serial No. 41E-300l

TRD.lAN .IIOUaT• • • • •1Ie.

& U~

MAY 1984

INTRODUCTION This manual illustrates and identifies maintenance parts for the Model 4000 Loader, to enable you to determine the part number and name assigned to the part you wish to order. Ordering by proper part number and name will help ensure the receipt of the proper part the first time without time-consuming exchanges of correspondence, or other annoying delays.

An index is provided in the front of this manual to help you determine which illustration contains the part you want to order.

Determine the basic system or assembly in which the part is used, and find this system or assembly in the Index. It will reference the pages which illustrate and list the part.

This manual contains the latest information available at the time of printing. However, at the discretion of Trojan Industries Inc. its contents are subject to change without notice. This reservation is in keeping with the Company·s policy of constant progressive improvement and refinement of all our products. As a result of such policy, certain changes may be made from time to time which will not be covered in this manual.

Because we are constantly upgrading our equipment, it is necessary that the SERIAL NUMBER of your machine accompany every repair parts order. To assure the receipt of the proppr part, it is essential that the following information be included with your parts order: MACHINE MODEL NUMBER MACHINE SERIAL NUMBER PART NUMBER OF THE DESIRED PART PART NAME OF THE DESIRED PART QUANTITY OF ITEM WANTED NAME AND ADDRESS TO WHICH PART SHOULD BE SENT USE ONLY PARTS WHICH ARE AUTHORIZED BY TROJAN INDUSTRIES, INC. TO ENSURE THAT ORIGINAL DEPENDABILITY AND PERFORMANCE WILL BE MAINTAINED. Certain abbreviations are used in the parts list to call your attention to specific situations. These abbreviations are explained as follows: AIR

- As Required: No specific quantity can be assigned to the part since the number used varies from machine to machine.

N.S.S.

- Not Serviced Separately: This part is not serviced by itself but, for reasons of matching fit with another part or for other reasons, it is serviced only as part of another assembly.

N.I.

- Not Illustrated: The part is used on the machine, but is not shown on the parts illustration.

WHEN YOU RECEIVE PARTS: Check immediately to assure that you have received the correct parts, the correct quantity, and that they are in good condition.

Report any errors to your Trojan Distributor.

In case of shipment damage, make any claims to the carrier immediately.

INDEX A Accelerator Pedal & Linkage (CD) Accelerator Pedal & Linkage (GM) Air Cleaner (CD) Air Cleaner (GM) Air Intake System (CD) Air Intake System (GM) Air Reservoir Piping (CO) Air Reservoir Piping (GM) Air Governor Air Shift Alternator Alternator Mounting (CD) Alternator Mounting (GM) Alternator Mounting (CD)(75 AMP) Automatic Bucket Leveler Automatic Hoist Cut-Out Axle Assembly (Front) Axle Assembly (Rear) Axle Cradle Axle Hub

52-53 54-55 56-57 58-59 56-57 58-59 154-156 154-156 154-156 118-1190 68-70 32-33 34-35 35A-B 26-27 28-29 168-169 170- 171 18-19 172-175 B 144-145 68-70 68-700 150-152 176-179 160- 161 24-25 26-27 82-83

Ball Slip Assembly Back-Up Warning Alarm Battery & Wiring (Main) Brake Control and Lines Brake Head Brake Valve Bucket Assembly Bucket Leveler, Automatic Bucket Cylinder Assembly C Cab Carrier Assembly, Differential Clutch Cut-Out Switch Connector, Watertight Controls, Main Hydraulic Valve Controls, Transmission Control Valve Assembly, Main Control Valve Assembly, Transmission Control Valve Console Controls, Valve Counterweight Converter, Torque (CD) Converter, Torque (GM) Cradle, Axle Cylinder, Bucket Cylinder, Lift Cylinder, Steering

188-1900 180-186 143 71

86-87 120-121A 88-89A 132-133 8-10 86-87 18-19 138-141 142-142C 18-19 82-83 84-85 106-107 Revision 2 - May, 1984

o Decals & Identification Detents, Electrical Differential Group (Front) Differential Group (Rear)

46-47 90-92 180-182 184-186 E

Electrical System, Main Emergency Brake Engine & Related Parts (CD) Engine & Relatd Parts (GM) Engine Cooling (CD) Engine Cooling (GM) Engine Controls (CD) Engine Controls (GM) Engine Mounting (CD) Engine Mounting (GM) Ether Start Kit Ether Start Switch Exhaust System (CD) Exhaust System (GM)

68-700 162-167 30-31 31A-31 C 36-38 40-41A 52-53 54-55 30-31 31A-31 C 44-45 44-45 60-61 62-63 F

Fenders Filter Assembly, Engine Oil (CD) Filter Assembly, Engine Oil (GM) Filter Assembly, Hydraulic Oil Filter Assembly, Transmission Oil Filter Assembly, Fuel (CD) Filter Assembly, Fuel (GM) Floor Plates & Seat Support Frame, Front & Rear Fuel Tank Fuel Tank & Lines (CD) Fuel Tank & Lines (GM)

25A-25B 30-31 31A- 31C 48-49 117

50-51 31A-31C 12-13 18-19 48-49 50-51 51A-51 B

G

Gauges, Instrument Panel Governor, Air

66-67 154-156 H

Headlights Hood .

Hoist Cut-Out, Automatic Horn Hub, Axle Hydraulic Control Valve Levers, Main Hydraulic Control Valve, Main (2 Spool) Hydraulic Pump, Main Hydraulic Pump, Steering Hydraulic Reservoir Revision 2 - May, 1984

64-65 8-10 28-29 68-70 172-175 86-87 88-89A 78-80 104-105 48-49

Hydraulic Hydraulic Hydraulic Hydraulic Hydraulic Hydraulic Hydraulic

System, System, System, System, System, System, System,

Bucket Cylinder Main (CD) Main (GM) Steering (CD) Steering (GM) Transmission (CD) Transmission (GM)

76-77 72-74A 72-74A 94-96E 96B-96E 114-116E 116B-1l6E

I

Identification, Decals and Instrument Panel

46-47 66-67 L

Lift Arm Lift Arm Linkage Lift Cylinder Lights Lights, Dash

22-23 22-23 84-85 64-65 66-67 M

Main Hydraulic System (CD) Main Hydraulic System (GM) Main Hydraulic Pump Muffler (CD) Muffler (GM)

72-77 72-77 78-80 60-61 62-63

a Oil Cooler System (CD) Oil Cooler System (GM) Oil Filter Assembly, Hydraulic Oil Filter Assembly, Transmission Orbitrol Assembly, Steering

98-99 99B 48-49 116-116E 110-112

P

46-47 162-167 146-147 20-21 172-175 158-159 148-149 78-80 104-105B

Paint Parking & Emergency Brake Pillow Block Pivot Group, Main Planetary Hub, Axle Pressure Converter Propeller Shaft Assemblies Pump, Main Hydraulic Pump, Steering Hydraulic R

Radiator Assembly (CD) Radiator Assembly (GM) Reservoir, Air Reservoir, Fuel Reservoir, Hydraulic

42 43 154-156 48-49 48-49 Revision 2 - May, 1984

S

Seat Assembly Seat Support Shaft Assemblies, Propeller Sheetmetal Shroud, Front Starter, Engine Steering Cylinder Steering Gear Installation Steering-Hydraulic System (CD) Steering Hydraulic System (GM) Steeri ng Pump Steering Valve Assembly, Cushion Steering Valve Assembly (Orbitrol) Switch, Back-Up Alarm Switch, Battery Switch, Clutch Cut-Out Switch, Ether Start Switch, Neutral Start Switch, Proximity (Limit) Switch, Starter

14-17 12-13 148-149 8-100 8-100 30-31 C 106-107 108-109 94-96E 96B-96E 104-105 100-101 1l0-1l2C 68-70 66-67 143 44-45 132-133 71 66-67

T

Tires & Wheels Tools Torque Converter Assembly (CD) Torque Converter Assembly (GM) Transmission Assembly Transmission Case Assembly Transmission Clutches Transmission Control Valve Assembly Transmission Controls Transmission Hydraulic Filter Transmission Hydraulic System (CD) Transmission Hydraulic System (GM) Transmission Mounting Parts Transmission Regulator Valve

187 46-47 138-141 142-142C 122-124 122-124 126-131 132-133 120-121A 116B-1l6E 114-116E 116B-1l6E 113 134- 135

V

Valve Controls, Main Valve, Cushion Valve, Demand Valve, Main Hydraulic Control Valve, Modulator Valve, Neutralizer Valve, Pressure Regulating (Converter) (CD) Valve, Pressure Regulating (GM) Valve, Pressure Regulating (Transmission) Valve, Orbitrol Valve, Relief Valve Steer

Revision 2 - May, 1984

86-87 100-101 96F-96G 88-89 136-137 121E 138- 141 1420 134-135 110-112 102-103 96H-96L

w Wheels Windshield Wiper Kit Wiring, Bucket & Hoist Detents Wiring, Main

187 192- 193

71

68-70

Revision 2 - May, 1984

QUICK REFERENCE

FILTERS Air (Large Insert)(GM) Air (Small Insert)(GM) Air (Large Insert)(CD) Air (Small Insert)(CD) Engine Oil (CD) Fuel (CD) Engi ne Oi 1 (GM) Fue 1 (GM)( Sec) Fuel (GM)(Prim) Oil Bypass (CD) Corrosion Resistor (CD)

BELTS Fan Drive (CD)(Set 2) Alternator (CD) Fan (GM)(Set 3) Alternator (GM)

Revision 2 - May, 1984

NEW PART NO. 4197572 4197573 4196916 4194702 6960401 4191413 6960327 4197612 4197615 0746870 6960463

6960462 2045750 4600770 2043106

OLD PART NO. 6953030 6953031 - 6953107 6953106 2078834 6954525 6954847 6960390

QUANTITY 1 1 1 1 1 2 1 1 1 1 1

TROIAN

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Revision 2 - May, 1984

TROIAN Sheet Metal Shrouding

Item

1 lA lB lC 2 3 4 4A 4B 5 6 6A 6B 6C 7 8 9 10

11 11A 12 12A 12B 12C 13 14 15 16 17 17A 18 19 20 21 22 22A 22B 22C 23 23A 23B 24 25 26 26 26A 26B 26C 27 28

Trojan Part No.

Faun Part No.

2031475 2031391 2032960 2103472 2109221 2109218 2031473 2032960 2103472 2117446 2031581 2031396 2036822 2031622

4190317 4190304 4195527 4199264

-------

4190315 4195527 4199264 4190341 4195461 4195574 4190351

2071029 4191299

-------

2119877 2031616 2032960 2031450 2031390 2032959 2031616 2067397 2112274 2083083 2075428 2071029 2032960 2088396 2119208

4190346 4195527 4190312 4190303 41.90419 4190346 4191236 4195722 4191299 4195527

-------

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2031477 2032960 2031391 2031617 2031427 2032958 2031389 2079951 2077751 2031475 2031477 2031391 2031617 2032960 2119462 2031522

4190318 4195527 4190304 4190347 4195462 4190418 4195460 4190317 4190318 4190304 4190347 4195527 4190330

Revision 2 - May, 1984 0160A-5025

Description

Bolt Washer, Lock Washer, Flat Nut (N. r.)

Gri 11 e Assembly Pane 1, Li ght Bolt Washer, Flat Nut (N.r.)

Cowl, Rear Bolt Washer, Lock Washer, Flat Nut (N. r.)

Not Applicable Bolt Not Applicable Hood (CD) Nut Washer, Flat Bolt Washer, Lock Washer, Flat Nut Mount, Shock Knob (N. r.)

Cover, Battery Box Grommet, Rubber Screw, Taptite Washer, Flat Shroud, Column Console, Front Not Applicable Not Applicable Bolt Washer, Flat Washer, Lock Nut Bolt Washer, Flat (N.r.)

Washer, Lock (N.l.)

Cover, Console Console Assembly Bolt Bolt Washer, Lock Nut Washer, Flat Box, Battery Bolt (Front)

Qty.

4 4 4 4 1 1 4 4 4 1 4 4 4 4

8 -

1 4 4 4 8 4 8 4 4 1 2 4 4 1 1

-

4 4 4 4 4 4 4 1 1 4 4 4 4 4 1 2

9

TROIAN Sheet Metal Shrouding

Item

28 28A 28B 28C 29 30 31 32 33 34 35 36 36A 36B 37 38

Trojan Part No.

Faun Part No.

2031523 2032962 2031393 2031619 2114223

4190331 4195528 4190306 4190349

-------

2079612 2054860

-------

2064185 2095409 2036097 6950888 4197500 2031863 4195504 2096667 2094263

Qty.

Description

2 8 4 4 8

Bolt (Rear) Washer, Flat Washer, Lock Nut Pin Not Applicable Base Screw Not Applicable Latch Panel, Side (Optional) Screw Washer Nut Seat Panel, Side

-

8 16

-

8 4 16 16 16 8 4

NOTE: For Machines Havine Serial Numbers Thru 41E-3010CD For Machines Having Serial Numbers Thru 3010, 3017-3020GM

,

10 0160A-5025

Revision 2 - May, 1984

TROIAN

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TROIAN SHEETMETAL SHROUDING

Item

Trojan Part No.

2119771 2031450 2036815 2031390 2031616 2031581 2036822 2031622 2031396 2119765 2120034 2032960 2031473 11 12 2110159 13 2031473 14 2031391 15 2031617 16 2119766 17 2031475 17A 2032960 18 2119643 19 ------20 2071029 2067397 21 22 2031452 22A 2031450 23 2032959 24 2031390 25 2031616 26 2032959 27 2031616 28 2119606 29 2079612 30 2054860 2064185 31 32 2114223 33 2119594 34 2031522 34A 2031523 35 2032962 36 . 2032962 37 2031393 38 2031619 39 4600521 40 2083083 41 2112274 42 2077751 43 2031477 44 2031391 1 2 3 4 5 6 7 8 8A 9 9A 10

Faun Part No.

4190312 4195571 4190303 4190346 4190341 4195574 4190351 4195461 4195527 4190315 4199035 4190315 4190304 4190347 4190317 4195527 4191299 4191236 4190313 4190312 4190419 4190303 4190346 4190419 4190346

4190330 4190331 4195523 4195523 4190306 4190349

4190318 4190304

Revision 2 - May, 1984 0160A-5034

Description

Cowl, Rear Bolt Washer, Flat Washer, Lock Nut Bolt Washer, Flat Nut Washer, Lock (N.!.)

Panel, Light Nut (N.!.)

Washer, Flat Bolt Angle, Mount Bolt Washer, Lock Nut Gri 11 e Bolt Washer, Flat (N.!.)

Hood Not Applicable Bolt Mount, Shock Bolt - Side Shocks To Hood Bolt - Top Shocks to Battery Box Washer, Flat Washer, Lock Nut Washer, Flat Nut Pane 1, Side Base Screw Latch Pin, Cotter Box, Battery Bolt - Battery Box to Deck, Rear Bolt - Battery Box to Deck, Front Washer, Flat Washer, Flat Washer, Lock Nut Shroud, Column Cover Knob Console, Valve Control Bolt Washer, Lock

Qty.

1 4 4 4 4 4 4 4 4 1 12 4 4 1 2 2 2 1 4 4 1

-

8 4 4 4 8 8 8 8 8 4 8 16 8 8 1 2 2 4 4 4 4 1 1 4 1 4 4

lOC

TROIAN SHEETMETAL SHROUDING

Item

Trojan Part No.

Faun Part No.

45 45A 46 46 47 48 48A 49 49A 49B 49C 490 49E 49F 50 51 52 53 54 54A 55 56 57 58 59 60 61

2032960 2031617 2079951 2077758 2031389 2031427 2032958 4601643 4601504 4601503 2038628 2036814 2031389 2031615 2032960 2031477 2031391 2031617 2071029 2032960 2092873 2032960 2071028 2119648 2119336 2119572 2118864

4195527 4190347 4195460 4195462 4190418

4195594 4195570 4195460 4190345 4195527 4190318 4190304 4190347 4191299 4195527 4195527 41'99084

Qty.

Description

4 4 1 1 4 4 4 1 1 1 2 2 2 2 4 4 4 4 5 5 2 8 8 1 1 1 4

Washer, Flat Nut (N.!.)

Cover, Console (2 Spool) Cover, Console (3 Spool - Optional) Washer, Lock Bolt Washer, Flat (N.I.) Shroud, Front (Supersedes 2119208) Cover, Lower (N.I.) Cover, Upper (N.I.) Screw (N.!.)

Washer, Flat (N.!.)

Washer, Lock (N.!.)

Nut (N.!.)

Washer, Flat Bolt Washer, Lock Nut Bolt Washer, Flat Cover, Access Washer Bolt Cover Cover, Wire Way Rubber Channel Button For Machines Having Serial Number 41E-3011-3016CD For Machines Having Serial Number 41E-3021 & Higher (N.I.) Not Illustrated

100

Revision 2 - May, 1984 0160A-5034A

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Revision 2 - May, 1984

TROIAN F100rp1ates And Seat Support Assembly

Item

Trojan Part No.

@1 @2 @3 @4 5

2113481 2031477 2031391 2031617 2090520 2031519 2032962

6

7 8 9 10 @11 12 13 @14 @15 @16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32

-------

2031393 2031619 2078395 2031390 2031616 2078429 2032962 2033517 2097609 2088543 2071029

-------

Faun Part No. 4190318 4190304 4190347 4190328 4195528 4190306 4190349 4190303 4190346 4195734 4195528 4197823 4191299

2032960 4195527 4600532 2071029 4191299

-------

2032960 4195527

-------

-------------

2031460 2031616 4190346

-------

2031616 4190346

Qty.

Description

1 4 4 4 1 3 3

Seat Adapter Assy.

Bolt Washer, Lock Nut Seat Support Assy.

Bolt Washer, Flat Not Applicable Washer, Lock Nut Support Assy, Tipping Seat Washer, Lock (Furn. W/Seat) Nut (Furn. W/Seat) Rod, Threaded Washer, Flat Nut, Jam Floorplate Assy., Rear Floorplate Assy., Center Bolt Not Applicable Washer, Flat Floorplate Assy., Front Bolt Not Applicable Washer, Flat Not Applicable Not Applicable Not Applicable Bolt, Pedal Stop Nut Not Applicable Nut

-

3 3 1 4 4 1 2 2 1 1 4

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4 1 8

8 -

1 1

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1

@ Not Applicable on Machines Equipped with Suspension Type Seat.

-

Revision 2 - May, 1984 0160A-5035

13

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Revision 2 - May, 1984 14

TROIAN SEAT ASSEMBLY (Suspension Type) Item

A 1 2 3 4 5 6 7 8 9 10 11 12 13

14 15 16 17 18 19 20

Trojan Part No.

Faun Part No.

2110170 6960204 6960205 6953637 6953619 6953620 6953625 6953621 6953623 6953613 6953615 6953609 6953630 6953606 6953608 6953610 6953633 6953599 6851896 6851898 2301636

4197934 4197607 4197600 4197601 4197604 4197602 4197603 4197598 4197599 4197596 4197605 4197594 4157595 4197597 4197606 4197593 4197257 4197258 4196773

Description

Qty.

1 Seat Assembly with I.C.P. (Includes Items 1 thru 19) 1 Back Cushion Assembly 1 Seat Cushion Assembly 12 Clip, Fastener 1 Side Panel Assembly, L.H. 1 Side Panel Assembly, R.H. 1 Bearing, Thrust Ball 1 Adjuster Screw and Lever Assembly 1 Spring, Tension 1 Shock Absorber Assembly Kit 4 Bearing, Flanged 1 Shock Lever Assembly Kit 2 Roller (Nylon) 10 Ring, Snap 2 Washer 2 Shock, Hinge Shaft 4 Roller and Bearing Assembly 4 Bearing, Flanged 1 Slide Rail Kit 1 Intermediate Connecting Point Kit 1 Seat to Floor Seat Belt Assembly (Includes Lap Belts, Retaining Belts and Hardware)

.

Revision 2 - May, 1984 0160A-5036A

15

TROIAN

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Revision 2 - May, 1984 16

TROIAN SEAT ASSEMBLY ( OPTIONAL) Item

A 1 2 3 4 5 6 7 8 9 10

Trojan Part No.

Faun Part No.

2313673 6851916 6954755 6851915 6954753 6954755 6953234 6953709 2031316 2031390 4190303 2092046

Revision 2 - May, 1984 0160A-5037A

~

Description

Seat Assembly (Incl. Items 1-9) Backrest Assembly Capscrew Shell Assembly Cushion Seat Capscrew Adjuster Adjuster Nut Washer, Lock Belt, Seat (N.I.)

aty.

1 1 7 1 1 4 1 1 4 4 1

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Revision 2 - May, 1984

TROIAN Frame And Counterweight

Item

Trojan

Faun

Part No.

Part No.

1

2098668 2120135 2112989 2096183

2 2 3 4 4A 4B 5 6 6 7 7A 7B 7C 7D 8 9 9A 9B 9C 9D 9E 10 lOA 11 llA 12 13 14 15 16 .16A 17 18 18A 188 19 20 20 21 22 23 23A 24

2031626 2031578 2041074 2036822 2033250 2119451 2118927 4601528 2117689 2120081 4601522 2062630 2080946 2032967 2031624 2030225 2119086 4601523 2101603 2101604 2031572 2067437 4601188 2032498 2032989 2096907 2031622 2090877 2088250 2088595 2031559 2113207 2094028 2110269 2031535 2031619 2031393 2081688 2072338 2093912 2081379 2105888 2032498 2032989 2032007

4195482 4190838 4195574 4190428

4195747 4195529 4195491 4190265 4191642 4191643 4190340 4191237 4190405 4190425 4190351

0027317 4195840 4190349 4190306 4191438 4191329 4191436 4190405 4190425 4197763

Revision 2 - May, 1984 0160A-5038A

Description

Bolt (Serial No. Thru 41-3010) Bolt (Serial No. 41-3011 - 3019, 3021) Counterweight (1570#)(Serial No. Thru 41-3010) Counterweight (1350#)(Serial No. 41-3011-3019, 41-3021 & up) Nut Bolt Nut Washer (N.!.)

Fitting, Grease Deck Assy., Upper (Serial No. Thru 41-3010) Deck Assy., Upper (Serial No. 41-3011-3019, 3021) Deck Assy., Upper (Serial No. 41-3020, 3023 & Higher) Frame Assy., Rear (Serial No. Thru 41-3010) Frame Assy., Rear (Serial No. 41-3011-3019, 3021) Frame Assy., Rear (Serial No. 41-3020, 3023 & Higher) Counterweight (N.l.)(830 lbs) Bo lt (N. 1.)

Washer, Flat (N.l.)

Nut (N.L) Fitting, Grease Frame Assy., Front (Serial No. Thru 41-3019, 3021) Frame Assy., Front (S/N Thru 41-3020, 3023 & Higher) Spacer (3/8 Thk.) (N.l.)

Pin, Steer Cylinder (N.l.)

Bo lt (N. 1.)

Locknut (N.!.)

Spacer (5/16 Thk.)(N.l.)

Bolt Nut Bolt Nut Pin, Hoist Cyl. Spacer Lockplate Bolt . Pin, Clevis Wire, Spring Link, Safety Bolt Nut Washer, Lock (N.l.)

Pin Spacer (.1345) Spacer (.0747) Bushing Cradle Assy. (Incl. Item 21) Bolt Nut Adapter, 90°

Qty.

8 8 2

2 8 6 6 8

2 1 1 1 1 1 1 1

4 4 4 2 1 1 8

4 4 4 4 8 8 2 2 2

2 2 6 2

2 1 2

2 2 2

A/R A/R 2 1 8

8 4

19

TRDlAN Frame And Counterweight

Item

Trojan Part No.

Faun Part No.

25 2090012 26 2090013 26A 2031985 4190378

Description

Tube Assy.

Tube Assy.

Adapter, Straight (N.!.)

Qty.

1 1 1

(N.I.) Not Illustrated

19A 0160A-5038A

Revision 2 - May, 1984

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UPPER PIVOT GROUP Item

Trojan Part No.

Ref. Ref. B 1 2080249 2 2037659 3 2085103 4 2085101 5 2066130 6 2066169 6A 4600641 7 2060383 8 2066129 9 2088252 10 2085100 2092588 11 12 2037664 13 2095229

Faun Part No ..

A

20

4195396 4190662 4191210 4194932 4195132 4194879

4198301 4603075

Qty.

Description

Crossmember, Upper Rear Pivot Crossmember, Upper Front Pivot Nut, Jam Bolt Plate, Lock Spacer Seal Race, Outer Sleeve (Serial No. 41-3011 & Higher) Race, Inner Seal Pin Upper (Incl. Item 7) Lockbar Support Assy., Hose Bolt Kit, Pivot Repair (Incl. Item 6, 6A)(S/N 41-3011 amd Higher)

-

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1 2 1 1 1 1 1 1 1 1 1 1 2 1

Revision 2 - May, 1984 0160A-5039A

TROIAN ---------2

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LOWER PIVOT GROUP Item

A B 1 2 3 4 5 5A 6 7 8 9

Trojan Part No.

Ref. Ref. 2032219 2088253 2066129 2060383 2066169 4600641 2066130 2085104 2032218 4603074

Faun Part No.

4195086 4191501 4194879 4195132 4194932 4191210

Revision 2 - May, 1984 0160A-5040A

Description

Crossmember, Lower Rear Pivot Crossmember, Lower Front Pivot Bolt Pin, Lower (.Incl. Item 4) Seal Race, Inner Race, Outer Sleeve (Serial No. 41-3011 & Higher) Seal Plate, Capture Bolt Kit, Pivot Repair (Incl. Item 5, 5A)(S/N 41-3011 and Higher)

Qty.

-

6 1 1 1

1 1

1 1 4 1

21

TROIAN

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10

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16

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12

Revision 2 - May, 1984 22

TROIAN Lift Arms And Linkage

Item 1 2 3 4 4 4A 4B 5 5A 5B 6 6A 6B 7 7A 7B 8 8A 8B 9 9A 10 11 11A 11B 11C 110 12 12A 12B 12C 120 13 13A 13B 13C 130 14 14A 15 16 17 18 18A 18B 19 19A 20

Trojan Part No. 2117646 2030225 2085699 2117647 2117648 2117649 2116893 2085736 2037708 2067437 2095067 2037708 2067437 211 0182 2037708 2067437 2085734 2037708 2067437 2117645 2114386 2030225 2085733 2037710 2067437 2070917 2092911 2085735 2037708 2067437 2072338 2093912 2085738 2037711 2067437 2072338 2093912 2117644 2116893 2030225 2117506 2030225 2085737 2037711 2067437 2116893 2106144 2117643

Faun Part No. 4190265 4191469

4191473 4190663 4191237 4195156 4190663 4191237 4190663 4191237 4191471 4190663 4191237 4198192 4190265 41'91470 4190664 4191237 4191564 4191472 4190663 4191237 4191329 4191475 4190665 4191237 4191329

4190265 4190265 4191474 4190665 4191237

Revision 2 - May, 1984 0160A-5041A

Qty.

Description Link Assy. (Incl. Items 19 & 20) Fitting, Grease Bushing Lever Assy. (R.H.)(Inc1. Items 3, 4A &4B) Lever Assy. (L.H.)(Inc1. Items 3, 4A & 4B) Tube, Spacer (N.I.) Seal (N.I.) Pin Bolt Nut, Lock Pin Bolt Nut, Lock Pin (R.H.) Bolt Nut, Lock Pin Bolt Nut, Lock Bushing Seal (N.I.) Fitting, Grease Pin Bolt Nut, Lock Spacer (N. I. ) Spacer (N. I. ) Pin Bolt Nut, Lock Spacer (N. I..)

Spacer (N. I. ) Pin Bolt Nut, Lock Spacer (N. I.) Spacer (N. I. ) Bushing Seal (N.I.) Fitting, Grease Lift Arm Assy. (Incl. Items 9, 9A, 14 & 14A) Fitting, Grease Pin Bolt Nut, Lock Seal Spacer (N. I. ) Bushing

.

2 4 4 1 1 2 4 3 3 3 2 2 2 1 1 1 2 2 2 4 4 2 2 2 2 AIR AIR 2 2 2 AIR AIR 2 2 2 AIR AIR 4 4 2 1 2 2 2 2 8 8 4

23

TROIAN

5

4

3

BUCKET ASSEMBLY Item

Trojan Part No.

A 1 2 3 4 5

Faun Part No.

Bucket Assembly (Incl. Items 1 thru 5) Corner, Cast, L.H. Edge Assy., Cutting (Incl. Items 1 thru 3 & 5) Edge, Cutting Cutters, Side Corner, Cast, R.H. Note:

24 0160A-5042A

Qty.

Description

1 1 1 1 2 1

Refer to chart on facing page for correspondin part numbers.

Revision 2 - May, 1984

TROIAN BUCKET CHART BUCKET ASSY.

TYPE

SIZE CU. YD.

. 2117595 2118788 2120144 4600382 4600751 4600651 4602012 4602371 4602919

GP GP MH MH LP LP LP 4-1 GP

4.00 4.25 4.00 4.25 4.00 4.00 3.75 3.50 4.00

ITEM NO. 1

ITEM NO. 2

N/A N/A N/A N/A N/A N/A N/A N/A N/A

N/A N/A N/A N/P'N/A N/A N/A N/A N/A

ITEM NO. 3 2117890-12211 2117890-12211 *2120173-12211 *2120173-12211 2117890-12211 *2117890-12211 **2099613- 118 11 N/A **2099613-118 11

ITEM NO. 4

ITEM NO. 5

2094567 2094567 2094567 2094567 4600683 4600683 2096275 N/A 2094657

N/A N/A N/A N/A N/A N/A N/A N/A N/A

BOLT ON CUTTING EDGE Cutting Edges *2-2120172, 2-2120170 **3-2099614 NOTE:

Bolts 24-2116255 21-2099681

Nuts 24-2031622 21-2031622

The lengtn of the cutting edge determines attachments available for each bucket.

ATTACHMENTS 4600853 - Bolt On Spillguard - 12211 4601208 - Bolt On Teeth 8, with Corner Teeth - 12211

Revision 2 - May, 1984 0160A-5047A

25

TROIAN

--~

CD-~

25A

.

2 - May, 1984 Revi S lOn

TROIAN Fenders

Item

1 2 3 4 5 6 7 8 9

10 11 12 '13 14 15 16 17

Trojan Part No.

2113712 2113713 2031522 2031393 2031619 2031475 2031391 2113716 2109281 2109282 2031477 2032960 2031391 2031617 2031522 2032962 2031619

Faun Part No.

4190330 4190306 4190349 4190317 4190304 4198801 4190318 4195527 4190306 4190347 4190330 4195528 4190349

Revision 2 - May, 1984 0160A-5048

Description

Front Fender Assy., R.H. Front Fender Assy., L.H. Bolt Washer, Lock Nut Bolt Washer, Lock Brace, Fender Rear Fender Assy., R.H. Rear Fender Assy., L.H. Bolt Washer, Flat Washer, Lock Nut Bolt Washer, Flat Nut

Qty.

1 1 6 6 6 16 16 2 1 1 6 12 6 6 2 4

2

25B

TROIAN ...

\----------

\

\

\

\

O'~~---------o·

-----_ .......

\

\----------------

IIZZL

Revision 2 - May~ 1984 26

TROIAN Automatic Bucket Leveler and Indicator

Item A 1 2 3 4 5 6 7 8 9 lO 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28

Trojan Part No.

Faun Part No.

2110204

-------

2110487 2031390 2031616 2110179 2092410 2104883 2110243 2110206 2104887 2031506 2031392 2031830 6950888 2031860

-------------

2110251 2104869 2104888 2030225 2110242 2110241 2033520 2088950 2092458 2036822 2036822

4190303 4190346 4191556 4196264 4196267 4190326 4190305 4195502 4197500 4195503

4196261 4196268 4190265

4195789 4195825 4195574 4195574

Revision 2 - May, 1984 0160A-5049A

Description Tube Assy. (Includes Items 6, 7, 8, 9, lO, 22 & 23) Cylinder, Bucket (See Page 82-83) lUI Bolt Washer, Lock Nut Plate, Pointer Rod Magnet, Round Bar Dowel, Wooden Tube - With Sweged on Adapter Plug Bolt Washer, Lock Screw, Switch to Support Washer, Lock Nut Switch Assembly, Proximity (See Page 71) Connector (See Page 68-70) Support Assembly (Includes Items 19, 20, 21) Bearing Assembly Ring, Snap Fitting, Grease Dowel, Wooden Rod Nut, Jam End, Rod Bolt Washer, Flat Washer, Flat (Not as Illustrated)

Qty.

1

-

1 2 2 1 1 2 1 1 1 4 4 2 2 2

-

1 1 1 1 1 1 1 1 1 1 1

27

TROIAN

8

28

7

6

5

Revision 2 - May, 1984

TROIAN Automatic Hoist Cut-Out

Item

1 lA lB 2 2A 2B 2C 3 4 5 6 7 8

Trojan Part No.

Faun Part No.

2031819 6950888 2032957 2031481 2031391 2032960 2031617 2093826 2093708 2093727

4195501 4197500 4190321 4190304 4195527 4190347 4191572

-------------------

Revision 2 - May, 1984 0160A-5050A

Description

Screw (Switch to Bracket) Washer, Lock Washer, Flat Bolt Washer, Lock Washer, Flat Nut Block, Actuating Magnet, Round Bar Pin, Spring Switch, Limit (See Page 71) Connector (See Page 68-70) Wire (See Page 71)

Qty.

2 2 2 1 1 1 1 1 1 1

-

29

TROIAN

-..,.

30

Revision 2 - May. 1984

TRDlAN ENGINE AND RELATED PARTS (CD)

Item

1 1A 1B 1C 10 2 3 4 5 6 7 8 9 10

11 12 13

14 15 16 17 18 19 20 21 22 23 23A 24 25 26 27 28 29 30 31 32 33 34 35 35A 36 37 38 39 40 41 42 43 44

Trojan Part No.

Faun Part No.

2116887 2118025 6952lO4 6960401 6960463

-------

6960462

-------

-------

-------

-------

2031391 2031477 2117424 2083724 2067437 2118155 2117406 2117408 2067438

-------

4190304 4190318 4191455 4191237

4195699

-------------

2031501 4195473 2031392 4190305 2031618 4190348

-------

6960390 2031479 2031391 2031617 2032010 2087432 2032010 2032010 2089987 2031999 2053268 2035717 2053633 2053891 2039440 2033082 2031996 2088842 2031996 2032310

0746870 4190319 4190304 4190347 4190386

2035671 2033212

41906lO 4194934

-------

4190386 4190386 4190383 4191057 4190612

4195533 4190381 4601155 4190381 4195517

Revision 2 - May, 1984 0160A-5051A

Qty.

. Description

Engine Assembly (Incl. Items 1A-lO ) Fan Motor, Starting Element, Luboil Element, Corrosion Resistor Belt Alternator Drive (See Page 33) Belt, Fan Drive (Set of 2) Ring, Drive (See Page 138-141) Plate, Backing (See Page 138-141) Bolt (See Page 138-141) Converter, Torque (See Page 138-141) Washer, Lock Bolt Mount, Engine Stud Nut Stud Mount, Rubber Washer Nut Mount, Engine (Furnished W/Engine) Washer, Lock (Furnished W/Engine) Bolt (Furnished W/Engine) Bolt Washer, Lock Nut Filter, Luboil By-Pass (Furnished W/Engine) Element, Luboi1 By-Pass (Spin-On) Bolt Washer, Lock Nut Elbow Hose Elbow Elbow Hose Elbow Bushing, Reducer Valve, Shut Off Coupling Nipple Nipple Coupling Elbow Hose Elbow Tee Gauge, Oil Pressure (See Page 66-67) Switch, Hourmeter Valve Drain

1 1 1 1 1

-

1

-

-

12 12 2 8 8 2 2 2 2

-

-4 4 4

-1

.

3 3 3 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1

-

1 3

31

TRDlAN

31A

Revision 2 - Mal, 1984

TRDlAN ENGINE & RELATED PARTS (G.M.) (For Machines Having Serial Number 41-3011 & Higher) Item

1 lA lB 2 2A 2B 3 4 5 6 7 8 9 10

11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45

Trojan Part No.

Faun Part No.

2119402 6952104 6960327 2118026 2031452 4190313 2031390 4190303

-------------------

-------------

2119401 2031392 4190305 2031501 4195473 4600770 2043106

-------

-------

6954525 6954847 4600369 2031488 2031391 2036816 2031481 2036816 2036816 2031391 2031617 2005266 2039824 2049697 4600390 2039824 4195733 4600392 4600390 4600391 2314755 2032869 2036816 2031391 2031475 2032039 2117354 2119475 2083724 2067437 2116577

4197612 4197615 4199061 4190304 4195572 4190321 4195572 4195572 4190304 4190347 4195429 4195637 2077882

4196835 4195572 4190304 4190317

4191455 4191237 4198814

Revision 2 - May, 1984 0160A-5052A

Description

Engine Assembly Starter (N. 1. ) Element, Lube (Spin On){N.I.) Fan, Blower . Bo 1t (N. 1. ) Washer, Lock (N.I.) Ring Kit, Drive (See Page 142) Plate, Backing (See Page 142) Stud (See Page 142) Washer, Belleville (See Page 142) Nut, Lock (See Page 142) Converter, Torque (See Page 142A) Washer, Lock Bolt Belt, Fan (Set of 3) Belt, Alternator Head, Filter (Sec.){Furn. w/engine) Head, Filter (Pri.){Furn. w/engine) Element, Fuel (Sec.){Spin On) Element, Fuel (Pri.){Spin On) Bracket Bolt Washer, Lock Washer, Flat Bolt Washer, Flat Washer, Flat Washer, Lock Nut Plug Elbow, 90° Elbow, 90° Hose Elbow, 90° Connector, Straight Hose Hose Hose Hose (To Fuel Tank) Clamp Washer, Flat Washer, Lock Bolt Clamp, Hose Hose Mount, Rear Engine Stud Nut Isolator, Rubber

Qty.

1 1 1 1 6 6

-

-

12 12

-

1

-

1 1 1 2 2 2 2 2 2 2 2 3 3 2 1 3 1 1 1 1 1 1 1 1 1 1 1 2 8 8 2

318

TROIAN ENGINE & RELATED PARTS (G.M.) (For Machines Having Serial Number 41-3011 & Higher) Item

46 47 48 49 50 51 52 53 54 55 56 57 58 58A 58B 59 60 61 62 63 64 65 66 67 68 69

Trojan Part No.

Faun Part No.

2117408 2118155 2067438 4195699 2031570 2117427 2117405 2117409 2067437 4191237 6954745 2098897 2099216 2036810 2031769 4195494 2035717 4190612 2053266 4191056 2033211 2090376 4195802 4601155 2031996 4190381 2032310 4195517 4190610

Qty.

Description

Washer Stud Nut Bolt Spacer Isolator, Rubber Washer Nut Gasket Filler Assembly, Oil Washer, Lock (Furn. w/engine) Bolt (Furn. w/engine) Cap, Oil Filler Washer, Flat (N.I.) Pin, Cotter (N.I.) Valve, Shut Off Bushing, Reducing Elbow (N. A. ) Valve, Drain (Furn. w/engine) Valve, Drain Elbow, 90° Hose Adapter Tee, Pipe Gauge, Engine Oil Pressure (See Page 66) Pressure Switch, Hourmeter (See Page 68)

2 2 2 2

2 2 2 2 1 1

6 6 1 1 1 2 2

2 1 1 1

1

(N.I.) Not Illustrated

31C

Revision 2, May - 1984 0160A-5052A

TRDlAN

32

Revision 2 - May, 1984

TROIAN ALTERNATOR MOUNTING (CD)

Item

1 2

2 3 3 4 5 6

7 8 9

10 11 11 12 13

14 14 15 15 16 16 17 17

TrOjan Part No.

2081078 2092129 2115332 2117880 2031475 2031391 2036816 2031486 2036816 2031391 2031617 2115307 2118086 2031393 2031517 2036815 2036816 2031390 2031391 2031452 2031475 2045750 6951135

Faun Part No.

4190317 4190304 4195572 4195469 4195572 4190304 4190347 4190306 4190327 4195571 4195572 4190303 4190304 4190313 4190317 4194598

Revision 2 - May, 1984 0160A-5053A

Description

Qty.

Alternator (42 or 70 AMP) (See Page 68-70) Pulley Pulley (Optional 70 AMP) Bracket Bracket (Optional 70 AMP) Bolt Washer, Lock Washer, Flat Bolt Washer, Flat Washer, Lock Nut Strap, Adjustment Strap, Adjustment (Optional 70 AMP) Washer, Lock Bolt Washer, Flat Washer, Flat (Optional 70 AMP) Washer, Lock Washer, Lock (Optional 70 AMP) Bolt Bolt (Optional 70 AMP) Belt Belt (Set of 2) (Optional 70 AMP)

1 1 1 1 2 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

33

TRDlAN

12 13

6131

34

Revision 2 - May, 1984

TROIAN ALTERNATOR MOUNTING (GM)

Item

1 2 3 4 5 6 7 8 9 10 11

12 13 14 15 16 17

Trojan Part No.

Faun Part No.

------2068570 4600409 2031475 4190317 2031391 4190304

-------

2031486 4195469

-------

2031391 2031617 2114714 2031391 2031480 2032959 2031390 2031452 2043106

4190304 4190347 4199137 4190304 4190320 4190419 4190303 4190313

Qty.

Description

-

Alternator (See Page 68-70) Pulley Bracket Bolt Washer, Lock Not Applicable Bolt Washer, Flat (Not Applicable) Washer, Lock Nut Strap, Adjustment Washer, Lock Bolt Washer, Flat Washer, Lock Bolt Belt

1 1 2 2

-

1

-

1 1 1 1 1 1 1 1 1

-

Revision 2 - May, 1984 0160A-5054A

35

TROIAN •... :IE c

II:

CI

:!

Q

CI Z II: CD

-'-......

~

i

__~============~L____~~ •

...

...

0:>

____~~~===:7

,-.~----

. ,"'-\

\

\,

35A

Revision 2 - May, 1984

TROIAN ALTERNATOR MOUNTING - 75 AMP (Optional) Item

Trojan Part No.

1 2 3 4 5 6 7 8 9 10 11 12 13 14

4601220 2031521' 2031393 2032962 4603420 2031619 2031477 2031397 2036816 4603361 4603324 6951135 4603434 4603435

Faun Part No. 4190329 4190306 4195528 4190349 4190318 4190304 4195572 4194598

Description Alternator Bolt Washer, Lock Washer, Flat Strap, Adjusting Nut Bolt Washer, Lock Washer, Flat Pulley Plate Assy., Mount Belt (Set of 2) Wire Assy - To Ground Terminal, 3/8 Ring (Add to existing wire)

Qty. 1 4 4 4 1 2 2 2 2 1 1 1 1 1

-

•

Revision 2 - May, 1984 0190A-5l79A

358

TROIAN

64

J 66 J~$ 64 !~~ t 66

l~~ t 67

65

•

65

21

&1 ,

6189

36

Revision 2 - May, 1984

TRDlAN ENGINE COOLING SYSTEM (CD) For Machines Having Serial Numbers Through 41E-3010 Item

1 2 3 4 5 6 *7 *8 9 10

11 12 13 *14 15 16 17 18 19 20 20A 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43

Trojan Part No.

Faun Part No.

-------

6952612 2117642 2036816 4195572 2031391 4190304 2031473 4190315 6950429

-------

2031393 4190306 2031619 4190349

-------

2031391 4190304 2031617 4190347

-------

2031393 2031619 6950429 2118062 2031393 2031523 2031619 2032041 2090095 2068380 2068372 2031392 2031496 2032041 2004894 2032040 2068380 2068368 2031392 2031496 2031987 2031987 2092581 2101109 2099179 2036538 2031987 2084210 2092581 2101109 2036837 2036538 2032039 2092369 2118754 2092369

4190306 4190349 4190306 4190331 4190349 4190390 4191253 4190305 4195472 4190390 4191253 4190305 4195472 4195510 4195761 4195827

4195510 4195761 4195827

4195821 4195821

Revision 2 - May, 1984 0160A-5055A

Description

Radiator (See Page 42) Cap, Radiator Shroud, Fan Washer, Flat Washer, Lock Bolt Gasket Plate, Cover Washer, Lock Nut Heat Exchanger (See Page 114-116) Washer, Lock Nut Gasket Washer, Lock Nut Gasket Flange Washer, Lock Bolt Nut (N. 1.)

Clamp, Hose Hose Gasket Flange Washer, Lock Bolt Clamp Hose Clamp Gasket Cover Washer, Lock Bolt Adapter, Straight Adapter, Straight (SIN 41-3011 & Higher) Hose Hose (SIN 41-3011 & Higher) Elbow, 45° Elbow, 45° (SIN 41-3011 & Higher) Adapter, Straight Adapter, Straight (SIN 41-3011 & Higher) Hose Hose (SIN 41-3011 & Higher) Elbow, 45° Elbow, 45° (SIN 41-3011 & Higher) .

Clamp Elbow Tube Elbow

Qty.

-1 1 6 6 6

-

4 4

-4 4

-

4 4 1 1 4 4 4

2 1 1 1

4 4

1 1 1 1

1 2 2 1 1 1 1 1 1 1 1 1 1 1 1 4 1 1 1 37

TROIAN ENGINE COOLING SYSTEM (CD)

.

Item

Trojan Part No.

Faun Part No.

44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67

2032820 2031473 2036816 2031617 2032039 2119034 2119032 2032822 2031473 2036816 2031617 2119033 2034287 2088290 2117403 2117410 2067435 2117423 2031395 2031559 2031617 2031391 2117407 2117402

4195524 4190315 4195572 4190347 4195513 4198760 4190315 4195572 4190347 4190478

4195698 4190308 0027317 4190347 4190304

Qty.

Description

1 1 1 1 4 1 1 1 1 1 1 1 1 2 2 2 2 2 2 2 4 4 4

Clip Bolt Washer, Lock Nut Clamp, Hose Hose Tube Clip Bolt Washer Nut Hose Plug Stud Mount, Rubber Washer Nut Rod, Radiator Brace Washer, Lock Bolt Nut Washer, Lock Washer, Flat Mount, Rubber

2

*Indicates Parts Included in Heat Exchanger Mount i ng Kit PIN 6956081

38

Revision 2 - May, 1984 0160A-5055A

TRDlAN

40

Revision 2 - May, 1984

TROIAN ENGINE COOLING SYSTEM (GM) For Machines Having Serial Numbers Thru 41E-3022 Item 1 2 3 4

Trojan Part No.

Faun Part No.

-------

6952612 2117642 2036816 2036816 4A 2041069 5 2031391 6 2031473 *7 6960429 *8 ------9 2031393 10 2031619 11 ------12 2031391 13 2031617 *14 ------15 2031393 16 2031619 17 6950429 18 2120143 19 2031393 20 2031523 20A 2031619 2054962 21 22 4600210 23 2068380 24 2068372 25 2031392 26 2031496 27 2090095 28 2090095 29 2032041 30 2068380 2068372 31 32 2031392 33 2031496 34 2039465 35 2034287 36 2034287 37 2031987 38 2092581 39 2031987 40 2032039 2092369 41 42 2118754 4601283 42A 2092369 42B 2039465 42C 2032296 43 2092369

4195572 4195572 4195606 4190304 4190315 4190306 4190349 4190304 4190347 4190306 4190349 4190306 4190331 41'90349 4191072 4191253 4190305 4195472 4190390 4191253 4190305 4195472 4190737 4190478 4190478 4195510 4195827 4195510 4195513 4195821 4195821 4190737 4195821

Revision 2 - May, 1984 0160A-5056A

Qty.

Description Radiator (See Page 43) Cap, Radi;ator Shroud, Fan Washer, Flat Washer, Flat (SIN 41-3023 & Higher) Nut (SIN 41-3023 & Higher) Washer, Lock Bolt Gasket Plate, Cover Washer, Lock Nut Heat Exchanger (See Page 116C) Washer, Lock Nut Gasket Washer, Lock Nut Gasket Flange Washer, Lock Bolt Nut (N.!.)

Clamp, Hose Hose Gask~t

Flange Washer, Lock Bolt Hose Hose Clamp Gasket Flange Washer, Lock Bolt Nipple, Hose Plug, Pipe Plug, Pipe Adapter, Straight Hose Adapter, Straight Clamp, Hose Elbow Tube Tube (SIN 41-3023 & Higher) Elbow (SIN 41-3023 & Higher) Nipple (SIN 41-3023 &Higher) Elbow (SIN 41-3023 & Higher) Elbow

-1 1 6 8 1 6 6

-

-4 4

-

4 4

-

4 4 1 1 4 4 4 2 1 1 1 2 2 1 1 ~

1 1 2 2 1 1 1 1 1 1 4 1 1 1 1 1 1 1

41

TRDlAN ENGINE COOLING SYSTEM (GM) Item

Trojan Part No.

43 43A 43B 44 45 46 47 48 49 50 51 52 53 54 55 55 56 57 58 59 60 61 62 63 64 65 66 67

4601333 6901566 2032039 2032820 2031475 2031396 2041069 2032039 2092369 4600577 2032820 2031475 2031391 2031617 4600393 N/A 2034287 2088290 2117403 2117410 2067435 2117423 2031395 2031559 2031617 2031391 2117407 2117402

Faun Part No. 4197457 4195513 4195524 4190317 4190304 4195606 4195513 4195821 4195524 4190317 4190304 4190347 4190478

4195698 4190308 0027317 4190347 4190304

-

Qty.

Description Hose Straight (N.I.)(S/N 41-3023 & Higher) Plug (N.I.)(S/N 41-3023 & Higher) Clamp (N.I.)(S/N 41-3023 & Higher) Clip Bolt Washer, Lock Nut Clamp, Hose Hose Tube Clip Bolt -Washer, Lock Nut Hose Not Applicable (SIN 41-3023 & Higher) Plug, Pipe Stud Mount, Rubber Washer Nut Rod, Radiator Brace Washer, Lock Bolt Nut Washer, Lock Washer, Flat Mount, Rubber.

1 1 1 1 1 1 1 4 1 1 1 1 1 1 1

-

1 2 2 2 2 2 2 2 4 4 4 . 2

*Indicates Parts Included in Heat Exchanger Mounting Kit

PIN 6956081 NOTE:

41A

Installation Not As Illustrated

Revision 2 - May, 1984 0160A-5056A

2

TROIAN

4

•

5

I~

1

TP2943

RADIATOR ASSEMBLY (CD) Having Serial Numbers Through 41-3012 For Machines Item

A 1 2 3 4 5 5A 6 7 8 8A 8B 9 10

11 12 13

42

Trojan Part No.

2117635 6960415 6952122 6952612 6960413 2031473 2031391 6960416 6960414 2031475 2031391 2031617 6960420 6960417 6960415 6960418 6960419

Faun Part No.

4190315 4190304 4190317 4190304 4190347

aty.

Description

Radiator Assembly, (Includes Items 1 through 13) Washer, Core Hose, Overflow Cap, Radi ator Tank Assembly, Top (Not as Illustrated) Screw, Cap Washer, Lock Gasket Side Assembly, R.H. Screw, Cap Washer, Lock Nut Core & Header Assembly Tank Assembly, Bottom (Not as Illustrated) • Side Assembly, L.H. Stud (3/8-16)(N.I.) Stud (l/2-13)(N.I.)

1 4 1 1 1 20 20 2 1 68 68 68 1 1 1 4 8

Revision 2 - May, 1984 0160A-5057A

TROIAN

0-.

6262

I

RADIATOR ASSEMBLY GM - ALL rn

Item

A B B C D 1 2 3 4 5 6 7 8 9 9 10

Trojan Part No.

2119650 2031473 2031475 2031391 2031617 6952612 6960481 6960480 6960414 6960478 6960417 6960415 6960416 696041& 6960419 6952122

IIIllrI-lTNj;, I-IIlIITNr.. ,j;IHIlI

Faun Part No.

4190315 4190317 4190304 4190347

NIIMRj;Q,

LLl_~nl~

i.

~Tr..~I='R

Description

Radiator Assembly (Includes Items B Thru 10) Bolt (3/8-l6x3/4) (N.I.) Bolt (3/8-16x1) (N.I.) Washer, Lock (N.I.) Nut (N.!.)

Cap (7 PSI) Core & Header Assy.

Tank Assy., Top Side Assy., R.H. Side Assy., L.H. Tank Assy., Bottom Bar, Header Gasket, Heater Stud (3/8-16) Stud (l /2- l3) Hose, Overflow

•

Qty .

1 20 68 68 68 1 1 1 1 1 1 4 2 4 8

1

(N.l.) Not Illustrated Revision 2 - May, 1982 0160A-5058A

43

TRDlAN

2

3

7

6

5

4

8

9

10

f-

11

, - 12

I

·1918

44

17

16

15

14

13

Revision 2 - May, 1984

TROIAN ETHER START KIT

Item

A 1 2 3 4 4A 4B 4C 5 5A 5B 5C 50 6 7 7A 8 9 10 11 12 13 13A 13B 13C 14 15 16 17 17 18 18A 19

Trojan Part No.

Faun Part No.

2110172 6954737 4197613 2096475 4195852 -------

6954836 2041044 2031389 2031616 6851829 2031429 2031389 2032958 2031615 2036555 2031475 2031391 2118074.

2062296 6954324 6960430 2053376 2031427 2032958 2031389 2031615

-------------

4195460 4190346 4197230 4195463 4195460 4190418 4190345 4190631 4190317 4190304 4195674 4197611 4191058 4195462 41'90418 4195460 4190345

6954738 4197614 6960431 6954997 4199250 2314833 4198523 2062302 4195675 -------

Qty.

Description

Kit, Ether Start(CO)(Inc1. Items 1,4-6,10,11,16 & 17) Switch, Push Wire Assembly Switch, Ignition (See Page 66-67) Stud Nut, Wing Washer, Lock Nut Clamp Bolt, Clamp to Bracket (N.I.) Washer, Lock (N.I.) Washer, Flat (N.I.) Nut (N. I.) Cylinder Bracket to Engine (Not As Illustrated) Washer, Lock Bracket Terminal Tube, Nylon Atomizer (CD) Bushing, Reducer Bolt Washer, Flat (N.I.) Washer, Lock Nut Fitting (N.S.S.) (Order Item 16) Sleeve (N.S.S.) (Order Item 16) Fitti ng, Valve Valve Assembly (GM) Valve Assembly (CO) Sle~ve, Neoprene Terminal, Male Spade (N.I.) Wire Assembly (See Page 68-70) .

1 1 1

-

2 2 2 4 1 2 2 2 2 1

2 2 1 1 1 1 1 2 2 2 2

-

1 1 1 1 1

-

•

Revision 2 - May, 1984 0160A-5059A

45

TROIAN

1

2

4

~5 TP2a8

46

Revision 2 - May, 1984

TROIAN Tools

Item

Trojan Part No.

A B 1 2 3 4 5 6 7 8 9

2094069 2062739 2117631 2030341 2062207 2062738 2062737 2039106 2030242 2072266 2094912 6951719

10

Faun Part No. 4195676 4195450

4195716 4195845 4197523

Wrench Assy., Wheel (Incl. Items 2 & 7) Gun Assy., Grease (Incl. Items 3, 4, & 5)(Optional) Wrench, Main Pivot Pin Socket Gun, Grease (Optional) Hose (Optional) Coupler, Hydraulic (Optional) Wrench, Wheel Bearing Nut (Optional) Handle Wrench, Chain Pressure Test Adapter Kit (Optional )(N.I.) Quadrigage (Optional)

Decals (Not Illustrated) 1

6956088

Qty.

Description

Decal Identification Kit (CD)

1 1 1 1 1 1 1 1 1 1 1 .1

-

1

Paint (Not Illustrated) 1 2 3 4 5 6 7 8

6960207 6960208 6960209 6960213 6960210 6960211 6960212 6960214

Revision 2 - May, 1984 0160A-5060A

Black (1 U.S. Gal.) Yellow (1 U.S. Gal.) Red (1 U.S. Gal.) Yellow Primer (1 U.S. Gal.) Black (12 oz. Aerosol Can) Yellow (12 oz. Aerosol Can) .

Red (12 oz. Aerosol Can) Can) Yellow Primer (12 oz. Aerosol

-

47

TROIAN

2

25

48

3

4

5

6

8

7

14 13

12

9

11

Revision 2 - May. 1984

TRDlAN Fuel And Hydraulic Reservoirs

Item

Trojan Part No.

1 lA lB 2 2A 3 4 5 6

2030894 2032965 2058996 2092442 2092441 2092449 2041074 2088197 2089387

6A 7 7A 7B 8 9 10 lOA lOB 11 12

2089389 2030894 2032965 2058996 2077038 2077067 2080876

13

14 15 15A 15B 15C 16 17 17A 18 19 20 21 21A 21B 22 23 24 25 26 27

Faun Part No.

4190421 4191560 4191559 4195824 4190838 4195777 4195792 4195794 4190421 4195723 4195724

-------------

2105637 2097242 6901566 4601282 2096989 2036816 2031391 2031617 2089391 2088331 2067425 2089388 2089390 2067435 2031484

-------

4191603 4197457 4195855 4195572 4190304 4190347 4195796 4195779 4195693 4195793 4175795 4195698 4197679

2041069 4195606 2089477 4191529 2120037 2120060 2115744 4198812 6750769 4198270 2077833 4195732

Qty.

Description

Bolt Washer, Flat Nut Filter Assy. (Incl. Item 2A) Gasket (N.I.) Plate, Cover Locknut Screw, Shoulder Valve Assy., Pressure Relief (Incl. Item 5, 6A & 18 thru 20) Plate, Capture Bolt Washer, Flat Nut Gasket Cap, Fuel Gauge, Fuel Screw (Furn. W/Fuel Gauge) Gasket (Furn. W/Fuel Gauge) Tank Assy., Fuel Gasket Plug, Drain Cover (Supersedes 2117947) Stud (N.I.) Washer, Flat ~N.I.~ Washer, Lock N.I. Nut (N. I.) Spacer, Pipe Rod, Threaded Locknut Spring Plate, Valve Locknut Bolt Washer, Lock (N.A.) Nut Plug, Magnetic Drain Screen Tank Assy., Hydraulic Gauge, Oil Level (Not As Illustrated) 10lRing Cap Assy. (Incl. Item 26)

3 3 3 2 4 2 2 1

-

1 1 3 3 3 1 1 1

-

1 1 1 1 8 8 8 8 2 2 2 1 1 1 2

-2

1 2 1 1 1 1

(N.I.) Not Illustrated (N.A.) Not Applicable

Revision 2 - May, 1984 0160A-5061A

49

TROIAN

50

Revision 2 - May, 1984

TROIAN Fuel Tank and Lines (CD)

Item 1 2 3 4 5 6 7 8 9 10

11

12 12A 13 13A

Trojan Part No.

..

Faun Part No.

-------

------------2088836 4191127 -------

2033386 4190445

-------

2038470 4190677 2032011 4190387 2091490 2031926 4195507 -------

2078834 4191413 2031475 4190317 2031391 4190304

Qty.

Description Hose Assy., (Furnished with Engine) Elbow, 90 0 (Not as I11ustrated)(Furnished with Engine) Engine Assy. (See Page 30-31) Hose Assy., Fuel Return Reservoir, Fuel (See Page 48-49) Plug Not Applicable Elbow Elbow Nose Assy.

Elbow Filter, Fuel (Furnished with Engine) (Incl. Item 12A) Element (Spin-On) Bolt Washer, Lock

.

-

1 1 -

1 1 1 2

-

2 4 4

-

.

<

.

Revision 2 - May, 1984 0160A-5062A

51

TROIAN

6284

,

51A

Revision 2 - May, 1984

TROIAN FUEL TANK AND LINES (G.M.)

, Item

1 2 3 4 5 6 7 8 9 10

11 12 13

Trojan Part No.

Faun Part No.

-------------

-------------------

-------------

-------

2032011 4190387 2038470 4190677 2033386 4190445

-------

2118764

Qty.

Description

-

Engine Assembly (See Page 31A) Reservoir, Fuel (See Page 48) Head, Filter (Sec.)(Furn. w/Engine) Head, Filter (Pri.)(Furn. w/Engine) Bracket (See Page 31A) Element, Fuel (Sec.)(See Page 31B) Element, Fuel (Pri.)(See Page 31B) Elbow, 90° (See Page 31B) Elbow, 90° Elbow, 90° Plug, Pipe Hose (See Page 318) Hose

.

1 1 1

-

1

..-

-

Revision 2 - May, 1984 0160A-5063A

518

TROJAN

-

52

Revision 2 - May, 1984

TROIAN .

Item

1 2 3 4 5 6 7 8 9 10 11 12 13

14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

Trojan Part No.

Faun Part No.

2049926 2031968 2032959 2031758 2032762 2031390 2031370 2033514 2049610 2007030 2118936 2118938 2117955 2031391 2031475 2031675 2031661 2031766 2118154 2067423 2118202 2031391 REF 2031952 2031425 2031615 2031454 2031616 2031429 2031389 4603157

4190419 1124126 4190303 4190296 4190456 4190137

4190304 4190317 4190352 4195692 4190304 4198716 4190345 4190314 4190346 4195463 4195460

ACCELERATOR LINKAGE (CD)

aty.

Description

Peda 1 Assy., Accelerator Pin Washer, Flat Pin, Cotter Ball Joint Washer, Lock Nut Nut, Jam Clip, Accelerator Rod Spring Rod Acelerator Brace Bellcrank Washer, Lock Bolt Clevis Pin, Clevis Pin, Cotter Rod Nut Bracket Washer, Lock Bolt (Furnished with Engine) Spring Bolt Nut Bolt Nut Bolt Washer, Lock Clip, Bellcrank

-

1 1 2 2 3 2 2 4 1 1 1 1 1 3 3 1 1 1 1 1 1 2

-

1 1 3 1 2

1 2 1

~

Revision 2 - May, 1984 0160A-5064A

53

TROIAN

-4.

54

Revision 2 - May, 1984

TROIAN ACCELERATOR LINKAGE G.M. Item

1 2 2A 2B 3 3A 3B 4 4A 5 6

Trojan Part No.

-------

2032762 2031390 2031370 2007026 2040074 2031816 2094475 2033514 2032806 2032762 7 2031370 7A 2031390 8 2075262 9 2032762 9A 2031390 9B 2031370 2049610 10 2007030 11 12 2111982 12 4601192 12A ------13 2031968 13A 2031758 14 2049926

Faun Part No.

1124126 4190303 4190296 4190136 4190761 4195499 4190456 4198614 1124126 4190296 4190303 1124126 4190303 4190296 4190137

Description

Engine Assy. (See Page 31A) Joint, Ball Washer, Lock (N.lo) Nut (N.lo) Cable Shutdown Pellet, Cable (Engine Shutdown) Screw Rod, Threaded Nut, Jam Clip Joint, Ball Nut Washer, Lock Bel1crank Assy.

Joint, Ball Washer, Lock (N.lo) Nut Clip, Spring Spring Rod, Accelerator Rod, Accelerator (SIN 41-3023 &Higher) Nut, Jam Pin Pin, Cotter Peda 1 Assy., Accelerator

Qty ..

-

1 1 1 1 1 1 1 2 2 1 1 1 1 2 2 2 1 1 1 1 2 1 2 1

(N.I.) Not Illustrated

Revision 2 - May, 1984 0160A-5065A

55

TROIAN

4

56

5

6

1

8

9

10

11

12

13

14

. . n Revlslo

15

16

2 - May, 1984

TROIAN AIR INTAKE SYSTEM (CD)

.

Item A 1 2 3 4 5 6 7 8 9 9A 98 9C 10 11 12 1314 15 16 17 18 19 20 21 21A 22 23

Trojan Part No.

Faun Part No.

2081099 2057939 6953064 6953063 6953065 6953035 6953107 6953106 6950176 2031477 2032960 2031391 2031617 2046329 6953060

4195750 4195661 4197581 4197580 4197582 4197577 4196916 4194702 4197495 4190318 4195527 4190304 4190347 4195624 4197579

-------

4600334 2120252 2081251

-------

2056714 2117298 2119498 2054680 4195653 2117041 2064659 4195680 2065858 4195689

-------

Revision 2 - May, 1984 0160A-5066A

Description Air Cleaner Assy. (Incl. Items 1-8& 11) Valve, Vacuator Cup Assy.

Baffle Assy.

OIRing Nut Assy.

Element Assy. (Large) Element Assy. (Small) Clamp Assy.

Bolt Washer, Flat Washer, Lock Nut Band, Mounting Body Assy.

Not Applicable Clamp Tube (Not As Illustrated) Hood, Air Inlet Not Applicable Clamp Hose, Reducing Tube Assy. (Not As Illustrated) Clamp Elbow, Rubber Clamp (At Air Cleaner) Indicator, Restriction Not Applicable

Qty. 1 1 1 1 1 2 1 1 1 4 8 4 4 2 1

-

1 1 1

-

1 1 1

2

1 1 1

-

57

TRDlAN

1ft

_CD

"r--~--

58

.. n Revlslo

2 - May, 1984

TROIAN AIR INTAKE SYSTEM (GM)

Item

A 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25

Trojan Part No.

Faun Part No.

2082398 6953029 6953031 6953030 6953034 6953035 6953032 6953033 2057939 6950423 2039923 2031477 2032960 2031391 2031617 2081252 2065858 2055401 2100546 2070303 2117291 2111206 2085625 2120253

4195755 4197571 4197573 4197572 4197576 4197577 4197574 4197575 4195661 4197497 4195600 4190318 4195527 4190304 4190347 4195689 4195655 4195936 4195707

-------

4600294

Description

Air Cleaner Assy. (Incl. - Items 1-9) Body Assy.

Element Element OIRing Nut Assy.

Baffle Cup Valve, Vacuator Clamp Band, Mounting Bolt Washer, Flat Washer, Lock Nut Hood Indicator, Restriction Clamp, Hose Elbow, Hose Clamp, Hose Tube Sleeve, Rubber Clamp, Hose Tube Assembly Clamp (N.S.S.) Furn. w/Hood Clamp, Mounting Ring

Qty.

1 1 1 1 1 2 1 1 1 1 2 4 8 4 4 1 1 1 1 2 1 1 1 1

-

1

(N.S.S.) Not Serviced Separately

Revision 2 - May, 1984 0160A-5067A

59

TROIAN-

-2.

3 I

l-i~ I~ •

1

~

8-~

s-+

6201

60

Revision 2 - May, 1984

TRDlAN EXHAUST SYSTEM (CO)

Item 1 2 3 4 5 6 7 8 9 10

11 12 13 14 15 16 17 18

Trojan Part No. 2117300 2091395 2064667 2030621 2114366 2114365 2031458 2031390 2031616 2031477 2031391 2031617 2118190 2031496 2031392 2117383

Faun Part No. 4195387 4195134 4190272

4190303 4190346 4190318 4190304 4190347 4195472 4190305

-------------

Revision 2 - May, 1984 0160A-5068A

Description Muffler Pipe, Tail Clamp, Exhaust Clamp, Exhaust Half, Clamp Half, Clamp Bolt Washer, Lock Nut Bolt Washer, Lock Nut Bracket, Mounting Bolt Washer, Lock Tube Tube, Exhaust (Furn. W/Engine) Clamp (Furn. W/Engine)

Qty. I 1 1 2 2 2 4 4 4 4 4 4 1 4 4 1

-

-

61

TROJAN

•

4

2

62

Re .

6030

vlsion 2 - May, 1984

TROIAN Exhaust System (G.M.)

Item

Trojan Part No.

Faun Part No.

1 2 3 4 5 6 7 8 8 9 9 10 11 12 13 14 15 16 17 18 19

2091408 2083129 2083127 2091395 6951217 2046958 2064667 2088080 2088081 2031500 2031501 2031392 2114366 2114365 2031477 2036816 2031391 2031617 2031456 2031390 2031616

4195018 4195387 4191001 4195134 4190325 4195473 4190305 4190318 4195527 4190304 4190347 4195466 4190303 4190346

Description

Muffler Tube, L.H. Exhaust Tube, R.H. Exhaust Pipe, Tail Coupling (Furnished W/Engine) Clamp, Muffler Clamp, Muffler Bracket, R.H. Mount Bracket, L.H. Mount (N.!.)

Bolt, L.H. Bracket Bolt, R.H. Bracket Washer, Lock Band Half, Lower Band Half, Upper Bolt Washer, Flat Washer, Lock Nut Bolt, Band Halves Washer, Lock Nut (N.!.)

Qty.

1 1 1 1 2 2 1 1 1 2 2 4 2 2 4 4 4 4 4 4 4

Not Illustrated

.

•

Revision 2 - May, 1984 0160A-5069A

63

TROIAN

•

1 2

3 '---4

·e-o-~·

12G 13

5

~6 I,

7 8

11 10 9 TP2388

64

Revision 2 - May, 1984

TROJAN Lights and Mounting

Item

Trojan Part No.

Faun Part No.

A B 1 lA 2 3 4 *C 5 6 *7 *7A *7B *7C 8 9 *10 11

2060809 2048130 6951120 6951121 6950508 6951356 2051982 2074852 6952580 6950846 2031517 2031393 2035686 2031619 6950847 2032982 2081491 2074851

4195673 4195627 4197513 4197514 4194542 4194621 4195641 4195721 4197551 4197498 4190327 4190306

12 13 13

4190349 4197499 4195531 4195753 4195720

6952579 4197550 2048234 4191019 2034911 4190569

Description

Light, Stop & Tail (Incl. Items 1, 2 & 3) ( Inc 1. Items 1, 2 & 4) Light, Rear Work Frame Screw Retainer Lamp (Red) Lamp (Clear) Lamp Assy., Flood (Incl. Items 5,6,8,9,12 & 13) (Top) Shell Assy.

Bushing, Pivot Bolt Washer, Lock Washer, Lock Nut Washer Nut . Bracket Assy., Light Lamp Assy., Headlight (Incl. Items 5,6,8,9,12 & 13) (Bottom) Retainer Lamp, Headlight (Bottom) Lamp, Floodlight (Top)

aty.

2 2 4 12 4 2 2 2 4 4 4 4 4 4 4 4 2 2 4 2 2

*Optional

•

Revision 2 - May, 1984 0160A-5070A

65

TROIAN.

N

....

f2'

.. o N

CD

66

Revision 2 - May, 1984

TROIAN INSTRUMENT PANEL Trojan Part No.

Faun Part No.

2111167 2119139 2104337 2104338 2110362 2104981 2108721 2104982 4600591 2097713 2080841 11 12 2095358 13 2312679 13A 2107201 14 ------15 2096368 16 2042896 17 2062644 18 ------19 2303387 20 2083221 20A 2107201

4196726

Item 1 2 3 4 5 6 7 8 9 10

4196194 4196195 4196706 4196277 4196278 4195860 4198098 4197928 4600186 4198236 4194857 4191654 4197928

Revision 2 - May, 1984 0160A-5071A

Description Panel, L.H. Panel, R.H. Screw Nut Gauge, Engine Oil Pressure Gauge, Engine Temperature Gauge, Transmission Oil Pressure Gauge, Transmission Temperature Voltmeter Gauge, Air Pressure Light, Emergency Steering Indicator (Optional) Switch, Emergency Steering (Optional) Light, Brake Pressure Warning Bulb Switch, Clutch Cut-Out (See Page 143) Hourmeter Switch, Starter Switch, Ignition (See Page 44-45) Switch, Ether Start Switch, Li ght Oashlight (N.I.) .

Bulb (N.1.)

Qty. 1 1 6 6 1 1 1 1 1 1 1 1 1 1

-1

'1 1

-2 2 2

67

0'\

ex:>

1

4

3

2

5 .6

7

8

21 28

-I

,

29 30 J

I 111

\

65

\

\\

\ \

\

\

\

I

\' \

I

/

/

I

I

/

I

/

I

/

/

I

I

I

I

} I I

56 :;0

ro <

55

til

o

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N

3: OJ

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54

53

52

51

50

49

48

47

46 45

44

43

42 41 40 39

38 37 36

35 34 33 32 31

~

ex:>

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TP3064

TROIAN Battery And Wiring For Machines Having Serial Numbers Thru 41E-3010 Item

Trojan Part No.

Faun Part No.

1

2 3 4 5 6

6A 6B 6C 60 6E 6F

2033412 4190449 2103435 2091135 2091140 2032962 4195528 2031393 4190306 2031619 4190349

7

8 9

10 11 12 12A 12B 12C 13

14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 28A 28B 28C 29 29A 30 31 31A 31B 31C 32 33

2083437 2093902 2113877 2104336 2031389 2031615 2083982

4191450 4197991 4196193 4195460 4190345

2096400 4195851 2119892 2096383

2035671 4190610.

2083873 2119348 2096365 2036101 6950888 2031863 2119339 2032859 2079410 2091550 2104336 2031389 2031615 2083863 2097974

4197500 4195504 4195526 4195743 4195153 4196193 4195460 4190345

34 Revision 2 - May, 1984 0160A-5072A

Description

Pump, Fuel (CD)(N.S.S.) (Furn. W/Engine) (NSS - Order Item 50A) Not Applicable Starter (Furn. W/Engine) Cable, Battery Battery (6 Volt, 200 Amp. Hr.) Hold Down Assy., Battery (N.I.) Mat, Batery Box (N.I.) Bolt (Battery Tie Down)(N.I.) Washer, Flat (N.I.) Washer, Lock (N.I.) Nut (N.!.)

Not Applicable Not Applicable Not Applicable Switch, Low Air Pressure Wire Buzzer, Low Air Bolt (Buzzer to Instrument Panel)(N.I.) Washer, Lock (N.I.) Nut (N.!.)

Wire Switch, Toggle (See Pages 66 & 67) Not Applicable Wire Hourmeter (See Pages 66 &67) Wire Wire Panel, L.H. Instrument (See Pages 66 & 67) Not Applicable Not Applicable Switch, Engine Pressure Wire Lights, Dash (See Pages 66 & 67) Not Applicable Harness, Front Block, Terminal Screw (Terminal Block to Frame)(N.I.) Washer, Lock (N.I.) Nut (N.!.)

Harness, Headlight Clip (N.!.)

Connector Breaker, Circuit Bolt (Circuit Breaker to Instrument Panel)(N.I.) Washer, Lock (N.I.) Nut (N.!.)

Wire Wire (NSS - Order Item 67)

Qty.

1 3 4 1 1 4 4 4 4

1 1 1 2 2 2 1

1 1 1 1 1

2 2 2 1

2 4 1 2 2

2 1

2 1

69

TRDlAN Battery And Wiring For Machines Having Serial Numbers Thru 41E-3010 Item

35 36 37 38 39 40 41 42 43 44 45 46 46A 46B 46C 460 46E 47 48 49 50 50A 51 52 53 54 55 56 57 57 57A 58 59 60 61 62 63 64 65 66 66 66A 66B 66C 67 68 69

70

Trojan Part No.

Faun Part No.

2096399 4195850

2115021 2078489 2048655 2048656 2048657 2031450 4190312 2031390 4190303 2031616 4190346 2078485 2093853 2119355 2119360 2117913

2107464 4196516 2111048 4198471 2117936 2083922 2097386 2088439 2113880 2088438 2088440 2032864 2032866 2031475 2036816 2031617 2119365 2110152 2115091

4198996

4190317 4195572 4190347 4198222 4198998

Qty.

Description

Not Applicable Not Applicable Not Applicable Switch, Starter (See Pages 66 & 67) Wire Switch, Battery (See Pages 66 & 67) Switch, Ether Start (See Pages 66 & 67) Switch, Stop Light (See Page 150-152) Panel, R.H. Instrument (See Pages 66 & 67) Relay, Horn Wire Horn Bracket, Horn (N.I.) Nut (Horn to Bracket)(N.I.) Bolt (Horn Bracket & Horn Relay to Frame)(N.I.) Washer, Lock (N.I.) Nut (N. I.) Wire Sleeve, Rubber Switch, Safety (See Pages 112 & 113) Harness, Left Main Harness, Right Main Ether Start (See Page 62A) Not Applicable Wire Not Applicable Not Applicable Not Applicable Alternator (42 Amp) Alternator (70 Amp) (Optional) Resistor and Bracket (N.I.) Not Applicable Harness, Tail Light Cable, Battery Cable, Battery Wire Switch, Magnetic Wire Wire Clamp, Insulated Cable (At Battery Box)(N.I.) Clamp, Insulated Cable (At Battery Box) (N.I.) Bolt Washer, Flat (N.I.) Nut (N.I.) Harness, R.H. Dash (N.I.) Back-Up Alarm (On Rear Cowl)(N.I.) Switch Assy. (At Base of Steer Column)(N.I.)

1 1 1 1 1 1 1 1 1 1

1 1 1 1 1 1 1 1 1

2 1 2 2

2 1 1 1

Revision 2 - May, 1984 0160A-5072A

"'-J

-t

o

OJ

III LG LB COLORL CODE

IP

BL PK

LIGHT GREEN LIGHT BLUE PURPLE BLACK PINK

DB 0 W G DG

DARK BWE ORANGe WHITE GRAY DARK GREEN

Y B

YELLOW BROWN

T

TAN RED

R

I

,..17O

,

L.

I

I

'}

I

I

I

'25

iI I /r

._~21

--r..

26 ~,

~

I /11

':, III

22, 74

0:1

'36

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46f,~ 11:1, ,I, '

".__

J

,.... -----=-~: ;0

CD

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L,III .I

TROIAN BATTERY &WIRING FOR MACHINES HAVING SERIAL NUMBERS 41E-3011 &Higher Item

1 2 3 4 4A 4B 4C 40 5 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 19 20 20A 20B 20C 200 20E 21 22 *23 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37

Trojan Part No.

Faun Part No.

-------------

2117936 2110152 2031489 2031617 2036816 2031391 2108822 2119361 2107464 2117913 4600622 2111048

4198222 0027550 4190347 4195572 4190304 4199108 4196516 4198471

-------

2097386

-------

2083922 2088440 2113880 2088438 2088439 2033412 4600623 4600619 2103435 2091135 2120084 2031393 2032962 2031619

-------------

4198996 4190449

4190306 4195528 4190349

4601648 4600617

------REF. REF.

-------

2078485 2115091 2107976 2046238 2078489 2115021 2048655 2303297 2046559 4600618

4198998 4195125

4196779 4190990

Revision 2 - May, 1984 0160A-5073A

Description

Stop & Tail Light (See Page 65) Work Lights (See Page 65) Harness, Tail Light Backup Alarm Bolt Nut (N.L) F1atwasher (N.I.) Lockwasher (N.I.) Wire Assy (GM) Wire Assy (CD) Alternator Wire Wire Assy. (GM Only) Resistor & Bracket Assy.

Ether Start (See Page 45) Cable, Ground Battery (6 Volt, 200 Amp. Hr) Cable Starter Wire Switch, Magnetic Wire Wire Cable, Jumper Harness, Engine (GM) Harness, Engine (CD) Hold Down, Battery Mat (N.L) Rod, Threaded (N.I.) Lockwasher (N.I.) F1atwahser (N.I.) Nut (N. L ) Solenoid, Air Shift (See Page 1190) Switch, Air Shift (See Page 1190) Harness, R.H. Harness, R.H. Brake Pressure Converter (See Page 158A) Fuse Wire, (Opt. Heater) Switch, Neutral Start (See Page 132) Wire Assy.

Switch, Backup Wire Assy.

Switch, Stop Light Wire Assy.

Relay, Horn Horn Wire, Ground Sleeve Harness, L.H.

Qty.

-

-1 1 2 2 2 2 1 1 1 1 1 1

-

1 4 1 1 1 1 1 3 1 1 1 1 4 4 4 8

-

1 1

--

2 1 1 1 1

1 1 1

2 1

70C

TRDlAN BATTERY & WIRING FOR MACHINES HAVING SERIAL NUMBERS 41E-3011 & Higher Item

38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 .55A 55B 55C 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72

73 74 75 76 77

Trojan Part No.

Faun Part No.

4600620 2096475 4195852 2096399 4195850

4600152 2073556 4195718 4600151 2108999 2093902 2097974 2083863 2096365 2036101 2031863 4195504 6950888 4197500 2002542 4195425 2113877 4197991 2091550 4195153 4600621 2078482 2096383

4600624 2119339 2118941 REF. 4601222 2083437 2035671 4190610

Qty.

Description

Plug Assy.

Switch, Ether Start (See Page 45) Wire Assy.

Switch, Battery (See Page 67) Wire Assy.

Switch Starter Hourmeter (See Page 67) Instrument Panel R.H. (See Page 67) Wire Assy.

Gauge, Air Pressure (See Page 67) Diode Wire Assy.

Wire Assy.· Wire Assy.

Wire Assy.

Light, Dash (See Page 67) Wire, Assy.

Terminal Block Bo It (N. I.) Nut (N.1.)

Lockwasher (N.I.) Switch, Main Light (See Page 67) Switch, Aux. Light (See Page 67 - Opt) Wire Assy.

Buzzer Circuit Breaker Plug Assy.

Wire Assy.

Wire Assy.

Voltmeter (See Page 67) Oil Pressure Gauge Trans (See Page 67) Temperature Gauge, Trans (See Page 67) Temperature Gauge, Engine (See Page 67) Oil Pressure Gauge, Engine (See Page 67) Instrument Panel - LH (See Page 67) Harness, Front Wiring Headlights (See Page 65) Harness, Front Headlight Wire Assy.

Air Dryer Wire Assy., To Fuel Pump (N.I.) Switch, Pressure Buzzer Switch, Pressure Hourmeter

1 1 1 1

1 1 1 1 1 1 1

2 2 2 1 1 1 1 1 2

1 1 1

*For Machines Having SIN 41-3023 & Higher

700

Revision 2 - May,

0160A-S073A

1984

TROIAN

BUCI(ET I - - - t m

1====~4--...,

HOIST

QRAJJGE

10

GRAY

w \9

:l

-(' Q

~1~

~

$2$

030

BLACK.

040 050 06 07 .

4

lIJ

0:

5

)-

i

7 6 WHITE.

WHITE

I

6lACK.

. BLACK.

8 WHITE:

6194

12>LAC

SLACK.

AUTOMATIC BUCKET LEVELER AND HOIST CUT-OUT DETENTS Item

1 2 3 4 5 6 7 8 9 10

Trojan Part No.

Faun Part No.

-------

6752758 2062298

-------

2105453 2105505 2108972 2108972 2105506 2096365

Revision 2 - May, 1984 0160A-5074A

Description

Valve, Main Control (See Page 88-89) Plug & Clamp Assy.

Terminal Not Applicable Harness Harness, Bucket Switch Switch, Proximity Switch, Proximity Harness, Hoist Switch Block, Terminal

Qty.

-

2 1 3 1 1 1 1 1 1

71

TROIAN

L_

72

. ·on 2 - May, 1984 Revlsl

TROIAN Main Hydraulic System

Item

Trojan Part No.

Faun Part No.

1

lA lA lB lB lC lC 10

10 2 2A 2

2A 3 4 5

5A

6 7 7

8 9 10

11 12 13 14 14 14A 15 16 17

18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33

34 35

2119398 6901539 6902856 6903057 2031475 2031519 2042261 2031393 2061575 2061574 2085834 6901967 2033268 4601717 2031619 2068799 4600567 2118672 2059307 2115479 2072635 2033319 2031522 2031393 2120260 2118311 2097577 2072633 2070816 2031521 2031393 2092586 2072632 2033316 2031503 2031392 2031618 2088142 2110928 2072632 2033316 2031503 2031392 2031618 2091132 2072632 2033316 2031498

4197469 4190317 4190328 4190306 4191155 4190430 4190349 4198526

4191355 4190441 4190330 4190306 4198060 4191333 4195712 4190329 4190306 4195139 4190439 4190305 4190348 4191497 4195139 4190439 4190305 4190348 4191548 4195139 4190439 4192165

Revision 2 - May, 1984 0160A-5075A

Description

Pump, Main Hydraulic (See Page 78-80) Adapter, Pump Mounting (C.D. Only) (N.l.)

Adapter, Pump Mounting (G.M. Only) (N.l.)

Gasket, Adapter to Converter (C.D. Only) (N.l.)

10 1 Ring, Adapter to Converter (G.M. Only) (N.l.)

Bolt, Adapter to Converter (C.D. Only) (N.l.)

Bolt, Adapter to Converter (G.M. Only) (N.l.)

Washer, Lock, Adapter to Converter (C.D. Only) (N.l.)

Washer, Lock, Adapter to Converter (G.M. Only) (N.l.)

Sleeve, Pump Drive (C.D. Only) Ring, Snap (Funr. w/ltem 2) (C.D. Only) (N.l.)

Sleeve, Pump Drive (G.M. Only) Ring, Snap (Furn. w/ltem 2) (G.M. Only) (N.l.)

Gasket, Main Pump to Adaptor Stud Nut Washer, Flat (Pump to Adapter) (C.D. Only) (N.l.)

Reservoir, Main Hydraulic (See Page 48-49) Tube, Suction (G.M.) Tube, Suction (C.D.) Clamp, Hose Adaptor OIRing Fl ange Half Bolt Washer, Lock Hose (G.M.) Hose (G.D.) 90° Adapter (GM Only) OIRing Flange Half Bolt Washer, Lock Bracket Rear Frame Hose OIRing Flange Half Bolt Washer, Lock Nut Hose Bracket OIRing Flange Half Bolt Washer, Lock Nut Hose OIRing Flange Half Bolt

Qty.

1 1 1 1 6 4 6

4 1 1 1 1 1 4 4 4 1

1 4 1 1 2 4 4 1 1 1 1 2 4 4 1 2 4 4 4 4 1 1 2 2 4 4 4 1 1 2 4

73

TRDlAN Main Hydraulic System

Item

36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71

72 73 74 75 76 77 78 79 80 81 82 83 84 85 74

Trojan Part No.

Faun Part No.

2031392

4190304

2084210 2075587 2072632 2097109 2097110 2031500 2031392 2090597 2031479 2031391 2031617 2072631 2070814 2031477 2031391 21 ro486 2072631 2070814 2031477 2031391

4195761 4191364 4195139

-------

-------

2110929 2072633 2070816 2031521 2031393 2072632 2033316 2031503 2031392 2031618 2110930 2038411 2071698 2033386 2118930 2118930 2039414 2084211 2070772 2115757 2053376 2039441 2032038 2075598 2032817 2031391 2031617

4190325 4190304 4190319 4190304 4190347 4149227 4195711 4190318 4190304 4149227 4195711 4190318 4190304 4191333 4195712 4190321 41"90306 4195139 4190439 4190305 4190348

4190445

4191288 4198472 4191058 4198532 4195512 4198279 4199067 4190304 4190347

aty.

Description

Washer, Lock Valve Assy. Main Control (See Page 88-89A) Adaptor Cap OIRing Manifold, Lift Cylinder (Lower) Manifold, Lift Cylinder (Raise) Bolt Washer, Lock Clamp .

Bolt Washer, Lock Nut OIRing Flange Half Bolt Washer, Lock Hose OIRing Flange Half Bolt Washer Lock Cyl inder Assy., Lift (See Page 84-85) Hose OIRing Flange Half Bolt Washer, Lock OIRing Flange Half Bolt Washer, Lock Nut Hose Elbow, 90 0 Adaptor, Straight Plug, Pipe Hose Hose Nipple Tee Valve, Check Valve, Relief Bushing, Reducer Nipple Clamp, Hose Hose Clamp Washer, Lock Nut

4

-

1 1 2 1 1 8 8 2 1 1 1 4 8 16 16 4 4 4 16 16

-

1 1 2 4 4 2 4 4 4 4 1 1 1 1 1

1 1 1 1 1 1 1 1 1 1 1 1

Revision 2 - May, 1984 0160A-5075A

TROIAN Main Hydraulic System Faun Part No.

Item

Trojan Part No.

86 87

2097577 4198060 4601548

88 89

4600278 2101406 4196017

90

2075587 4191364

Qty.

Description

Adapter, 90° (G.M.) Hose Assy., Pump Test (SIN 0043-0045 & 41-3011 & Higher 90° Adapter (N.I.(S/N 0043-0045 & 41-3011 & Higher) Bulkhead Fitting (N.I.)(S/N 0043-0045 & 41-3011 & Higher) Cap (N.!.)

1 1 1 1 1

(N.!.) Not Illustrated

-

-

Revision 2 - May, 1984 0160A-5075A

74A

TROIAN

Ill>;\.

76

Revision 2 - May, 1984

TROIAN BUCKET CYLINDER HYDRAULIC SYSTEM

Item

•

1 2 3 4 5 6 7 8 9 10 11 12 13 14 " 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46

Trojan Part No.

Faun Part No.

2070814 2031477 2031391 2072631 2088607 2088607 2109702 2031506 2031392 2072632 2117385 2031390 2031616 2109701 2070814 2031477 2031391 2072631 2031506 2031392 2072632

4195711 4190318 4190304 4149227 4191509 4191509

2097118 2097118 2033316 2031498 2031392 2072632 2031521

4195856 4195856 4190439 419"2165 4190304 4195139 4190321 2090561 2109704 4190326 4190305 2072632 4191509 4191509 2109703 4190326 4190305 4195139 4190439 4192165 4190304 4195139

-------

2031506 2031392 2088607 2088607 2031506 2031392 2072632 2033316 2031498 2031392 2072632

-------

4190326 4190305 4195139 4190303 4190346 4195711 4190318 4190304 4149227 4190326 4190305 4195139

-------

Revision 2 - May, 1984 0160A-5076A "

"

Qty.

Description

Flange Half Bolt Washer, Lock '0' Ring Hose Hose Manifold, R.H. Rear Bolt Washer, Lock '0' Ring •U' Bolt Washer, Lock Nut Manifold, R.H. Front Fl ange, Half Bolt Washer, Lock .

'0' Ring Bolt Washer, Lock '0' Ring Cylinder, R.H. Bucket (See Page 82-83) Hose Hose Fl ange Half Bolt Washer, Lock '0' Ring Bolt Manifold Assembly Manifold, L.H. Rear Bolt Washer, Lock '0' Ring Hose Hose Manifold, L.H. Front Bolt Washer, Lock '0' Ring .Flange Half Bolt Washer, Lock '0' Ring Valve, Main Control (See Page 88-89) Cylinder, L.H. Bucket (See Page 82-83) <

-

8 16 16 4 1 1 1 4 4 1 4 8 8 1 8 16 16 4 4 4 1

-

1 1 4 8 8 2 2

1 1 4 4 1 1 1 1 4 4 1 4 8 8 2

--

77

TRDlAN C")

oC\I C")

I

....0-

r-

78

Revision 2 - May, 1984

TROIAN MAIN HYDRAULIC PUMP

'"

Item A 1 *2 3 *4 *5 *6 7 8 9 *10 11 12 13 *14 15 16 .17 *17A 18 19 20 *20A 21 21A 22 23 24 25 25A 25B 26 27 *28 29 30 *30A *31 *32 33 34 35 36 37 38 *39 40 41 41A *42

Trojan Faun Part No. Part No. 2116894 6800340 4194191 6801445 4198556

-------

-------------

-------------

-------

-------

------

------

800339

4194190

------

------

)800562 )801184 )800522

4198568

------

)800603 )800604 )800605

------

)801188 )801189

------

0801254 p801186" )801498 5800347 ~031373

4190298

0801582 5800536

------

0801491 0801191 5801254 0801492.

------

0800531 5800532

~801189 ~800534 ~801193 ~801196 ~801583 ~801581

------

6800338

ro------

4198551

Revision 2 - May, 1984 0160A-5077A

Qty.

Description Pump Assembly (Includes Items 1-53) Ring, Snap Seal Flange (NSS - Order Item A) '0' Ring Ring, Back-Up Retainer, Ring Plate, Pressure (NSS - Order Item A) Gear, Idler (NSS - Order Item A) Gear, Drive (NSS - Order Item A) '0' Ring Bearing (NSS - Order Item A) Dowel Body, Front (NSS - Order Item A) '0' Ring Ring, Snap Coupling, Spline Plug '0' Ring Retainer Piston Seat '0' Ring Plug '0' Ring Block, Valve (NSS - Order Item A) '0' Ring Plug Stud Washer Nut Nut Nut, Lock '0' Ring Screw, Set Plug O'Ring (N.!.)

Ring, Back-Up '0' Ring Spring Cone '0' Ring Seat Spring Ring, Snap Ring, Back-Up Spool, Valve Body, Rear (NSS - Order Item A) Ball Plate, Isolation

I

1 1 1 1 4 4 4

-

-

4 4 6 1 1 2 1 1 1 1 1 1 1 3 3 1 2 1 8 8 8 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2

79

TRDlAN MAIN HYDRAULIC PUMP Item

43 44 *45 46 *47 48 49 49A 49B 50 51 52 53

Trojan Part No.

Faun Part No.

-------------------

-------------

6800338 4198551 6801578 6800347 2031373 4190298 6800837 6801187 6800838 6800839

Qty.

Description

-

Gear, Drive (Order Item C) Gear, Idler (Order Item C) Plate, Isolation Bearing (NSS - Order Item 22 or 41) '0' Ring Ball Stud Washer Nut Plug, Discharge Side (N.I.) Ball, Suction Side (N.I.) Spring (N.!.)

Retainer (N. 1.)

-2

-

1 2 8 8 8 1 1 1 1

*Indicates parts included in Seal Kit PIN 6956070.

-

80

Revision 2 - May, 1984 0160A-5077A

TROIAN

...

..

llOI>L

82

. n Revislo

2 - May, 1984

TROIAN BUCKET CYLINDER ASSEMBLY (Two Cylinders Used Per Machine; Quantity Shown is For One) Item

A B 1 2 3 4

Trojan Part No.

Faun Part No.

2117133 2117163 2314267 2030225 4190265 2314268 2108505

5 6 7 8 9 10 11 12 13

2313963 2313975 2314255 2110323 2313959 2313974 2314266 2108443 2108504

14 15 16 17 18 19 20 21 22 23 24

2314251 2314062 4196813 2314265 4196815 2116893 2116536 2116480 2313966 2314294 2313938 2110340 2110319

Description

Cylinder Assembly - Bucket (Incl. Items 1-24) Kit, Service (Incl. Items 6, 8 - 11, 17 & 19 - 23) Ring, Retaining Fitting, Grease Bearing, Spherical Body Assembly (Incl. 2 of item 1, 1 of·item 2 and 1 of item 3) Locknut (See Note) Bearing, Piston Rear Piston, Cylinder '0' Ring, Rod Seal, Piston Bearing, Piston Front '0' Ring, Spacer Spacer, Rod Rod Assembly (Incl. 2 of item 1, 1 of item 2 and 1 of item 3) Nut, Cartridge Plug, Nylon Setscrew Wiper, Rod Gland, Rod Seal, Rod '0' Ring, Dust Seal Ring, Back-Up '0' Ring, Tube Bearing, Rod Washer NOTE:

Revision 2 - May, 1984 0160A-5086A

Qty.

1 1 4

3 2 1 1 2 1 2 1 1

2 1 1 1 2

2 1 1 1 1 1 1 1 1

Torque Item 5 to 1400 lb. ft. (Oiled)

83

TROIAN

84

Revision 2 - May, 1984

TROIAN LIFT CYLINDER ASSEMBLY (Two Cylinders Used Per Machine; Quantity Shown is For One) Item

Trojan Part No.

A B 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26

2113321 2113116 2109533 2081492 6953476 2083703 2095239 2108511 2086072 2109534 2116510 6801449 2109531 2077091 2109490 6953471 2030225 2108529 2314062 2314265 2112900 2113118 2116476 2109536 2109538 2109537 2112904 2110318

Faun Part No.

4195347 4195759

4191384 4194716 4190265 4196813 4196815 4196752

4196754

Description

Cylinder Assembly, Lift (Incl. Items 1 through 26) Kit, Service (Incl. Items 5, 7-10, 19, 21- 25) Body Assembly (Includes Items 1, 3 & 1 of Item 15) Bearing, Spherical (Shank) Ring, Retaining Locknut (See Note) Bearing, Piston Rear Piston, Cylinder Seal, Piston Bearing, Piston Front '0' Ring, Rod '0' Ring, Spacer Spacer, Rod Bearing, Spherical (Rod) Rod Assembly (Includes Items 12, 14 & 1 of Item 15) Ring,. Retaining Fitti ng, Grease Nut, Cartridge Plug Screw, Set Wiper, Rod Gland, Rod Seal, Rod '0' Ring, Dust Seal Ring, Back-Up '0' Ring, Tube Bearing, Rod Washer NOTE:

Revision 2 - May, 1984 0160A-5087A

Qty.

1 1 1 1 2 1

2 1 1 1 2 1 1 1 1

2 2 1

2 2 1 1 1 1 1 1 1 1

Torque Item 4 to 2500 lb. ft. (Oiled)

85

TROIAN

86

Revision 2

- May, 1984

TRDlAN VALVE CONTROLS For Machines Having Serial Numbers Through 41E-3010 Item

1

2 3 4 5 6

7 8

Trojan Part No.

Faun Part No.

2077719 4195731 2048821 4195631 6950131 4194513 2077717 4195730 2079927 4191418 2033537 4195546 2077762

2031454 9 9A 2031390 9B 2031616 10 2077759 2031532 11 11A 2036818 11B 2067435 12 2077570 13 *13 4601235 14 2031769 15 2010556 16 2033514 17 2096583 18 2077720 19 2033514 20 2031475 21 2031391 21A 21B 2031617 2077760 22 *23 2031500 *24 2118938 *25 2031475 *26 2032861 *27 2031391 *28 2031617

4190314 4190303 4190346 ~190333

4195573 4195698

4195494 4190143 4190456 4191596 4191394 4190456 4190317 4190304 4190347 4190325 4190317 4190304 4190347

Description

Bearing, Thrust Spacer Seal Bearing, Needle Lever Assy., Hoist Control (See Page 118 - 119) Knob, Ball Nut, Jam Lever Assy., Bucket Control (Incl. 2 ea. of Items 3 & 4) Bolt Washer, Lock Nut Bar, Lock Bolt Washer, Flat Nut Valve, Main Control (See Pages 88-89) Clevis Clevis Pin, Cotter Pin, Clevis Nut, Jam Cable, Control Bearing, Rod End Nut, Jam Console, Valve Control (See Pages 8-10 ) Bolt Washer, Lock Nut Shaft Bolt - Cable Support at Transmission (Items 23-28) Bracket Bolt Clamp Lockwasher Nut

Qty. q.

1

4 4 1 1 1

1 2 2 2 1

3 3 3

2 2

2 2 2

2 2 2

2 2 2 1 1 1 1

2 1 1

*For Machines Having Serial· Number 41E-3011 & Higher

Revision 2 - May, 1984 0160A-5088A

87

TROIAN

TP3043

88

Revision 2

- May, 1984

TROIAN MAIN CONTROL VALVE (2 SPOOL)

Item

Trojan Part No.

Faun Part No.

Description

Valve, Main Control (Incl. Items 1-81) Valve Assy., Relief (Incl. Items 45, 47-51, 65-67 & 69-76 ) Check, Anti-Cavitation (Incl.

Items 46,63,64 & 77-81 ) C 6750865 Kit, Seal (Incl. Items Marked with *) D 6956087 Cap 1 6751253 *2 2007972 4190142 OIRing Seat, Relief 3 6751248 4 2031500 4190325 Screw, Cap 4A 2031392 4190305 Washer, Lock Washer 4B 6800043 Cover, Flange 5 6753468 Fitting, Test Port 4195761 5A 2084210 Cap 4191364 2075587 5B *6 2072632 4195139 OIRing Housing (N.S.S.) (Order Item A) 7 ------Poppet 8 6751252 Spring 9 2001946 Seat, Pilot 10 6751249 6750089 4194005 OIRing *11 12 6750035 4193994 Poppet 13 6750057 4193999 Spring *14 2007972 4190142 OIRing Cap 15 6751254 Screw 4197042 16 6751247 Washer 17 6750406 4194021 18 2033517 4197823 Nut, Jam 19 6750907 4197039 Nut, Acorn Eye, Plunger 20 6752399 OIRing 2033304 4190434 *21 Spring 22 6750428 Check 23 6752398 Cap (N.S.S.)(Order Item A) 24 ------OIRing (N.S.S.)(Order Item A) 25 ------Piston (N.S.S.)(Order Item A) 26 ------Spring (N.S.S.)(Order Item A) 27 ------Check (N.S.S.)(Order Item A) 28 ------Plunger (N.S.S.)(Order Item A) ------29 Check 30 6752397 Capscrew 2031427 4195462 31 31A 2031389 4195460 Washer, Lock Spring 32 6752439 Plate, Retainer 33 6752420 Plate, Retainer 34 6752419 *35 6751579 4194126 Wiper Seal 36 6752355 Seal *37 6752355 Plate, Retainer (See "Electrical Detent Assembly") 38 ------Capscrew (See "Electrical Detent Assembly") 39 ------Washer, Lock (See "Electrical Detent Assembly") 39A ------A B

2119058 6753465

Revison 2 - May, 1984 0160A-5099A

Qty. 1

2 2 1 1 1 1 4 4 4

1 1 1 1

-1 1 1 1

1 1 1 1 1 2

1 1

1 1 1 1

-

-

1 4 4 1 1 1 1 1 1

-

89

TROIAN MAIN CONTROL VALVE (2 SPOOL)

Item

Trojan

Part No.

Faun

Part No.

40 ------41 ------42 ------42A -------

43 *44 *45 46 47 48 49 50 51 *52 *53 54 55 56 56A 57 58 59 *60 61 62 62A 63 *64 65 66 67 68 68A *69 *70 71

------6752355 2033304 ------------6750035 6750050 2033517 6750056 6752355 6751579 6752419 6752420 2031427 2031389 6750428 6752401 ------2033304 6752399 2031483 2031391 ------2033304 6750406 6750406 6750057 2031487 2031391 6750991 2039492 6752922

72

-------

73 74 75 76 77 78 79 80 81

6752923 2001946 2035425 4195557 6750867 6750867 2035425 4195557 6750868 ------6752446

89A

4190434 4193994 4197010 4197823 4194123 4195462 4195460

4190434 4195468 4190304 4190434 4194021 4194021 4193999 4190304 4194099 7395118

Qty.

Description

Housing (See "Electrical Detent Assembly") Housing (See "Electrical Detent Assembly") Capscrew (See "Electrical Detent Assembly") Washer, Lock (See "Electrical Detent Assembly") Plate, Retainer (See "Electrical Detent Assembly") Seal '0' Ring Check, Anti-Cavitation (Order Item C) Housing (N.S.S.) (Order Item B) Poppet Screw, Adjusting Nut, Jam Nut, Acorn Seal Wiper Plate, Retainer Plate, Retainer Capscrew Washer, Lock Spring Check Plunger (N.S.S.) (Order Item A) '0' Ring Eye, Plunger Capscrew Washer, Lock Body (N.S.S.) (Order Item C) '0' Ring Washer Washer Spring Capscrew Washer, Lock '0' Ring (Carr. PIN) '0' Ring Seat, Check Seat, Pilot (N.S.S.) Order Item B Check Spring '0' Ring Cap Cap '0' Ring Spring Check (N.S.S.) Seat, Relief

1 2 1 1 1 1 1 1 1 1 1 1 4 4 1 1 1 1 8 8

2 1 1 1 8 8 1 1 1

1 1 1 1 1 2

2 2

Revision 2 - May, 1984 0160A-5099A

TROIAN

90

Revision 2 - May, 1984

TRDlAN ELECTRICAL DETENT ASSEMBLY

Item

Trojan Part No.

A

6753466

B

6753467

1 2 3 4 5 6 7 8 9

6752998 6956056 6750526 6753034 6752107 6753036 6750730 6752102 6752406 6752410 6752097 6752103 6752405 6752407 6752408

10

11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45

-------

Faun Part No.

4198927 4198936 4194069 4194142 4194149 4194152

4194150 4194151

6752889 6752404 2033304 4"90434 6752409

-------

6751482 2031389 6752998 6956056 6750526 6753034 6752107 6753036 6750730 6753035 6752112 6752416 6752410 6752097 6752103 6752405 6752102 6752407 6752408 6752889 6752415 2033304 6752409

4195460 4198927 4198936 4194069

4194152

4194142 4194150 4194151 4190434

-------

Revision 2 - May, 1984 0160A-5106A

Description

Qty.

Detent Assembly, Electrical (Hoist Spool) (Incl. Items 1 thru 18, 20, 22 and 23) Detent Assembly, Electrical (Bucket Spool)(Incl. Items 24 through 42, 44, 46 and 47) 1 Housing 1 Receptacle and Pin Kit 1 '0' Ring 4 Screw 1 Ring, Retaining 1 Cap, End 1 '0' Ring 2 Coil Assembly 1 Spacer 1 Capscrew 1 Washer 1 Armature 1 Spacer 1 Spacer 2 Retainer, Spring Not Applicable 1 Spring 1 Cap 1 '0' Ring 1 Plate 1 '0' Ring (See Page 88-89) 4 Capscrew 4 Lockwasher 1 Housing 1 Receptacle and Pin ~it 1 '0' Ring 4 Screw 1 Ring, Retaining 1 Cap, End 1 '0' Ring 1 Spacer 1 Spacer 1 Spacer 1 Capscrew 1 Washer 1 Armature 1 Spacer· 1 Coil Assembly 1 Spacer 2 Retainer, Spring 1 Spring 1 Cap 1 '0' Ring 1 Plate 1 '0' Ring (See Page 88-89)

91

TROIAN ELECTRICAL DETENT ASSEMBLY Item 46 47 48

92

Trojan Part No.

Faun Part No.

6751482 2031389 4195460

-------

Description

Qty.

Bolt Lockwasher Valve Assembly, Main Control (See Page 88-89)

4 4

-

Revision 2 - May, 1984 0160A- 51 06A

•

TRDlAN

94

Revision 2 - May, 1984

TRDlAN STEERING HYDRAULIC SYSTEM For Machines Having Serial Numbers Thru 41E-3010 Item

Trojan Part No.

1 lA lB lC 10 2 3 4 5 5A 5B 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44

-------

2119398 6902856 2031475 2042261 2033268 2061575 2061574 2098732 2068799 2031619

-------------

2031461 2031390 2031616 2031985 2075587

-------

Faun Part No. 4197469 4190317 4190430 4191155 4198526 4190349 4199060 4190303 4190346 4190378 4191364

-------

-------

2101603 2101603 2101604 2031572 2067437

-------

4191642 4191642 41'91643 4190340 4191237

------2091107 2091108 2090876 2031393 2031572 2098674 2118947 2072632 2115480 2098674 2033316 2031392 2031500 2072631 2118932 2070814 2031391 2031477 2118685 6750674 2073571 2022463

4190306 4190340 4191622 4195139 4191622 4190439 4190305 4190325 4149227 4195711 4190304 4190318 4194064 4195719 4197857

Revision 2 - May, 1984 0160A-5107A

Description Pump Assy., Steering (See Page 104-105) Adapter, Pump Mounting (N.I.) Gasket, Adapter to Converter (N.I.) Bolt, Adapter to Converter (N.I.) Washer, Lock Gasket, Pump to Adapter Coupling, Pump Drive Snap Ring Stud, Pump Mounting Washer (N.I.) Nut (N. I.) Reservoir, Main Hydraulic (See Page 48-49) Valve, Relief (See Page 102-103) Bolt Washer, Lock Nut Adapter Cap Steering Gear (See Page 110-111) Valve, Cushion (See Page 100-101) Cylinder, Steering (See Page 106-107) Spacer Spacer Pin Bolt Nut Bracket, Front Frame (See Page 72-74) Bracket, Rear Frame (See Page 72-74) Manifold Assy.

Manifold Assy.

Clamp Washer, Lock Bolt Clamp, Hose Hose O'Ring Elbow, 90° Clamp, Hose Ha lf, Flange Washer, Lock Bolt O'Ring Elbow, 90° Half, Flange Washer, Lock Bolt Hose O'Ring Adapter (Incl. Item 42) O'Ring

Qty.

-

1 1 6 6 1 1 1 4 4 4

-

2 2 2 1 1

-1 -

4 4 4 4 4

-

1 1 1 1 1 1 1 1 1 1 2 4 4 1 1 2 4 4 1 1 1 1

95

TROIAN STEERING HYDRAULIC SYSTEM For Machines Having Serial Numbers Thru 41E-3010 Item

45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91

96

Trojan Part No.

Faun Part No.

2118940

-------

2118486 2118100 2119465 2119463 2077148 2031990 2077326 2051649 2022463 2031916 6750674 2073571 2051649 2022463 2031916 6750674 2073571 2077148 2115887 2075587 2088158 2090740 2090961 2022463 2101632 6750674 2073571 2090957 2041342 2031936 6750674 2073571 2077148 2115887 2075587 2088158 2090740 2090961 2022463 2101632 6750674 2073571 2090957 2041342 2031936

4197786 4198896 4197857 4198895 4194064 4195719 4197857 4198895 4194064 4195719 4197786 4197806 4191364 4191499 4197857 41-91644 4194064 4195719 4194943 4194064 4195719 4197786 4197806 4191364 4191499 4197857 4191644 4194064 4195719 4194943

Description

Adapter (Incl. Item 44) Not App1 icab1e Hose (To Cooler) Valve Assy., Relief Elbow, 45° Hose Tee Adapter, Straight Hose (To Cooler) Hose OIRing Adapter, Straight (Incl.

OIRing Adapter, Straight ( Incl.

Hose OIRing Adapter, Straight (Incl.

OIRing Adapter, Straight (Incl.

Tee Bushing, Reducer Cap Hose Fitting, Bulkhead Hose OIRing Fitting, Bulkhead (Incl.

OIRing Adapter, Straight (Incl.

Hose OIRing Adapter, 45° (Incl. Item OIRing Adapter, Straight (Incl.

• Tee Bushing, Reducer Cap Hose Fitting, Bulkhead Hose QIRing Fitting, Bulkhead (Incl.

OIRing Adapter, Straight Hose OIRing Adapter, 45° (Incl. Item

Qty.

1

-

1

-1

Item 55) Item 57) Item 60) Item 62)

Item 70) Item 72) 75) Item 77)

Item 85)

90)

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 2 1 1 1 1 1 1 1 1 1 1 1 1 2 2 2

Revision 2 - May, 1984 0160A-5107A

TRDlAN

96B

Revision 2 - May, 1984

TRDlAN STEERING HYDRAULIC SYSTEM For Machines Having Serial Numbers 41E-3011 & Higher Item

Trojan Part No.

1 2 2A 2B 2C 20 2E 2F 2E 2F 2G 2H 2J 2K 3 3A 3B 4 5 6 6A 6B 6C 7

-------------

7A 8 9 9 10 11 12 13 14 15 16 17 18 19 20 21 22 22 22A 22B 23 23 23A 238 23C

-------

2031619 2068799 4601717 4190430 2085834 6901967 2061575 2061574 2119398 2031475 2042261 6902856

-------

Faun Part No.

4190349 4198526

4191155 4190347 4197469

2031533 4190334 2049226

-------

-------

-------

2031485 2031391 2112880 2113083 2119847

4198990 4190304 4198616 4198680

2118100 2120052 4600581 2096645 -------------

2120041 2090961 2090957 2087339 2116010 4198755

-------------

2057087 2062570 4600596 2115520 2070817 2031522 2119666 2116760 2033314 2031477 2031391

4195137 4190330 4198919 4198596 4190318 4190304

Revision 2 - May, 1984 0160A-5108A

Description

Reservoir, Main Hydraulics (See Page 49) Pump, Steer (See Page 105B) Nut (N.!.)

Washer (N.!.)

Stud (N.!.)

Gasket (N.!.)

Sleeve, Pump Drive, GM (N.!.)

Snap Ring Sleeve, Pump Drive, CD (N.!.)

Snap Ring Adapter (N.!.)

Bolt Lockwasher Gasket Valve, Steer (See Page 96J) Bolt, Valve to Mt. Plate (N.!.)

Washer (N.!.)

Steer Cylinder (See Page 107) Not Applicable Neutralizer Valve (see Page 97) Bolt (N.!.)

Lockwasher (N.I.) Adjusting Bolt Assy., Neutralizer Steer Column Assy. (Serial No. 41-3023 & Higher) Steer Column Assy.

Orbitrol Unit (See Page 96N) Relief Valve Assy.

Tube, Suction (CD) Tube, Suction (GM) Hose Assy.

Hose - Cooler to Tank (See Page 99) Hose - Steer Valve to Cooler (See Page 99) Hose Assy.

Hose Assy.

Hose Assy.

Hose Assy.

Hose Assy.

Not Applicable Not Applicable Hose, Suction Clamp Elbow, 90° (CD) Elbow, 90° (GM) Flange, Half (N.I.) Bolt (N.!.)

Elbow, 90° (CD) Elbow, 90° (GM) Flange, Half (GM Only)(N.I.) Bolt (GM Only) Lockwasher (GM Only)

Qty.

-

-4 4 4 1 1 1 1 1 1 6 6 1

-

3 3

-

6 6 2 1

1

-

1 1 1 1

-

2 2 4 1 1

-

2 4 1 2 2 4 1 1 2 4 4

96C

TRDlAN STEERING HYDRAULIC SYSTEM For Machines Having Serial Numbers 41E-3011 & Higher Item

Trojan Part No.

24 2118932 24 2118932 24A 2070814 24A 2070814 24B 2031477 24B 2031477 25 2071501 25A 2033316 25B 2031500 25C 2031392 26 2032014 27 4600278 28 2075587 29 2031992 30 ------31 2033437 32 2120053 33 2090740 34 2031396 35 ------36 2113784 37 2113785 38 2070035 39 2090876 39A 2031572 40 2072634 2072632 41 42 2072631 43 2093728 44 2098250 44A 2070814 44B 2031477 44C 2031391 45 T~ru 51 52 2090953 53 4601476 54 2049524 55 4601610 56 4601609 57 2031914 58 2040732 59 2302858 60 2038407 2031923 61 62 2112330 63 4601572 64 2087411 65 2070472 66 2101406 96D

Faun Part No.

4195711 4195711 4190318 4190318 4199085 4190439 4190325 4190305 4190389 4191364 4195511

4195461

4198902 4190340 4191334 4195139 4149227 4195711 4190318 4190304

4198457 4198599 4195604 4196778 4198605 4198049 4198507 4196017

Qty.

Description

4 3 8 6 16 12 2 4 8 8 2 1 2 1

Adapter (CD) Adapter (GM) F1 ange, Half (CD) Flange, Half (GM) Bolt (CD) Bolt (GM) Elbow, 90° Flange Half (N.I.) Bo lt (N. I.) Lockwasher (N.I.) Elbow, 90° Elbow, 90° Cap Adapter, Str. Not Applicable Nipple, Pipe Tee, Pipe Fitting, Bulkhead . Adapter, 45° Not Applicable Manifold, Assy.

Manifold, Assy.

Tee, Swivel Clamp Bolt (N. I.) '0' Ring '0' Ring '0' Ring '0' Ring Adapter, Str. (GM Only) Flange Half (N.I.) Bolt (N. I.) Lockwasher (N.I.) Not Applicable Hose Assy.

Hose Assy.

Hose Assy.

Hose Assy.

Hose Assy.

Adapter, Straight Adapter, Straight Elbow, 90° Elbow, 90° Adapter, 90° Tee Tee Adapter, Straight Hose Assy.

Fitting, Bulkhead

-

1 1 4 4

-

1 1 1 1 1 1 4 5 1 1 2 4 4

-

3 2 1 1 1 4 3 4 1 1 1 1 1 1 1

Revision 2 - May, 0160A-5108

1984

TROIAN STEERING HYDRAULIC SYSTEM For Machines Having Serial Numbers 41E-3011 & Higher Item

67 67A 67B 68 69 69A 69B 69C 70 71

7lA 71B 7lC 72 72A 73

Trojan Part No.

-------

2031533 2049226 2120054 2072632 2033316 2031500 2031392 2077258 2114069 2070814 2031477 2031391 4600592 2044343 2038579

Faun Part No.

4190334 4195139 4190439 4190325 4190305 4195711 4190318 4190304 4190682

Qty.

Description

Demand Valve (See Pages 96G) Bolt Flatwasher Adapter, Str. '0' Ring Flange Half (N.I.) Bo lt (N. I.) Lockwasher (N.I.) Hose Assy.

Elbow, 90° Flange Half (N.I.) Bolt (N. I.) Lockwasher (N.I.) Adapter Capscrew (N.I.) Hose Assy.

-

3 3 1 1 2 4 4 1 1 2 4 4 1 4 1

.

-

Revision 2 - May, 1984

o160A- 5108A

96E

TRDlAN

6283

96F

Revision 2 - May, 1984

TROIAN DEMAND VALVE For Machines Having Serial Numbers 41E-3011 & Higher Item

A 1 2 3 4 5 6 7 8 9 10 11

12 13 14 15 16 17 18 19 20 21 22 23 24

Trojan Part No.

Faun Part No.

2119845 6750879 4197034 2033306 4198578 -------

6753475 6750873 6750638 6750757 6750874 2039493 6750877 6750878 2033306 6750876 6750875 6750741 6753476 6750883 6753477 2033304 6750881 6750886 2040259 6750068 6750638

4197029 4194060 4194067 4197030 4194944 4197033 4194077 4198578 4197032 4197031 4197024 4197036 4190434 4197035 4197037 4190779 4194001 4194060

Description

Valve Assy., Demand (Incl. Items 1 thru 26) Cap "0" Ring Housing (N.S.S.)(Order Item A) Plunger Check Spring Ring, Retaining Plug "0" Ring Spacer "0" Ring "0" Ring Spring Cap Ring, Retaining Plug, Orifice Sleeve Plug, Orifice "0" Ring Cap Cap "0" Ring Check Spring

Qty.

1 1 1

-

1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

(N.S.S.) Not Serviced Separately

Revision 2 - May, 1984 0160A-5109A

96G

TRDlAN

...o '"

at

......

--

--

96H

-_N

Revision 2 - May, 1984

TROIAN STEERING VALVE ASSEMBLY For Machines Having Serial No. 41-3011 & Higher Item

Trojan Part No.

A

4601567

1 2 3 4 5 6 7 8 9

-------

10

11 12 13

14 15 16 17 18 19 20 21 22 23 24 25 26 27 27A 27B 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42

Faun Part No.

Description

Valve Assy., Steering (Incl. Items 1-40)

Valve Sub-Assembly (See Page 96L) Screw 6753291 4198634 Plate 4601699 Cover (N.S.S. - Shipping Only) ------Seal (N.S.S. - Shipping Only) ------(N.S.S. - Shipping Only) ------(N.S.S. - Shipping Only) ------(N.S.S. - Shipping Only) ------Cover 4601700 6850137 4198640 Seal 6800753 4197144 Seal Plug (N.S.S. - Shipping Only) ------Seal (N.S.S. - Shipping Only) ------Bolt (N.S.S. - Shipping Only) ------Cover (N.S.S. - Shipping Only) ------Seal (N.S.S. - Shipping Only) ------Plug 6753286 4198641 6753361 4198273 Seal Bolt 4601701 N/A ------Bolt 4601702 6753296 4198644 Plug 2041342 4194943 Seal 2114352 4198645 Shim (Use as Required) 6753297 4198646 Spring Bolt 4602629 6753298 4198648 Plunger and Seat Assy. (Incl. Items 27A & 27B) Seal, Pilot (N.S.S.) Order Item 27 ------Plunger, Pilot (N.S.S.) Order Item 27 ------Seal 6851490 4198651 6753301 4198652 Spring 6753302 4198653 Spring 6753272 4198622 Ball 6753303 4198654 Spring 6753304 4198655 Plug 6753305 4198656 Stop 6750674 4194064 Seal 6753306 4198657 Cover Bolt 4602629 Washer 4198658 6753307 6753308 4198659 Flange 2044992 4198249 Seal Plug 6753271 4198621 2044992 4198249 Seal

Revision 2 - May, 1984 01 60A- 511 OA

Qty.

1

-

-

1 6 3

-

-

2 2 2

-

2 1 1 14 1 4 1

-

1 1 1 1 1 1 1 1 1 4 4 2 1 1 1

96J

TRDlAN

.......

_en --

96K

Revision 2 - May, 198

TROIAN STEERING VALVE SUB-ASSEMBLY For Machines Having Serial Numbers 41E-30ll & Higher Item

A 1 2 3 4 5 6 7 7A 8 9 10 11 12 13

14 15 16 17 18 19 20 21 22 23 24

Trojan Part No.

Faun Part No.

4602622 -------

-------

6753356 6753357 4602624 6753281 6753282 2113035 6700176 6851447 6753359 4602625 2044992 6753284 2041342 6753272 4602626 6753360 4602627 6753361 6753287

-------

4198660 4198661 4198663 4198664 4193035 4198666 4198667 4198668 4198249 4198670 4194943 4198622 4198619 4198273 4198673

6753362 4198672 4602628 6753290 4198676

Description

Valve, Sub-Assembly (Incl. Items 1-7 & 8-24)(See Note) Spool (N.S.S. - Order Item A) Body (N.S.S. - Order Item A) Shim (Use as Required) Shim (Use as Required) Spacer Spring Retainer Shim, Flow Balance (N.!.)

Screw Washer, Lock Washer Seat Seal Plug Seal Ball Seat Seal Plug Seal Retainer N.S.S. - Shipping Only Shim (As Required) Valve Seat Note:

Revision 2 - May, 1984 o190A- 5111 A

Qty.

1 1 1 1 3 1 1 1 1 1 1 1 1 1 1 1 1 1 1 6 6 1

-

1 1 1

All items shown on this page are included in steering valve assembly PIN 4601567 as shown on Page 96J.

96L

NOTES

96M

Revision 2 - May, 1984

NOTES

Revision 2 - May, 1984

97

TROIAN

8200

98

Revision 2 - May, 1984

TROIAN Oil Cooler System For Machines Serial Numbered Thru 41E-3010 Item

1 2 3 4 5 6 7 8 9 10 11 12 13

14 15 16 17

Trojan Part No.

2117171 2031477 2031391 2031617 2053273 2053273 2031990 2031990 2119853 2119853 2119185 2032864 2031391 2031617 2119185 2077326 2118486

Faun Part No.

4190318 4190304 4190347 4195549 4195549 4198896 4190384 4195511 4190304 4190347

Qty.

Description

Cooler Assy., Oil Bolt Washer, Lock Nut Bushing, Reducer Bushing, Reducer Adapter Adapter Hose Hose Tube Clip Washer, Lock Nut Tube Hose Hose

-

1 4 4 4 1 1 1 1 1 1 1 4 4 4 1 1 1

FOR MACHINES HAVING SERIAL NUMBER 41E-3011 & HIGHER 1 2 3 4 5 5A 6 6A 7 8 9 10 11 11A 12 13 14 15 16 17

2117171 2031477 2031391 2031617 2033644 2039249 2033644 2039249 2032003 2031992 2114228 2116010 2118988 2003074 2032869

4190318 4190304 4190347 4195549 4195549 4190384 4195511 4198225 4198755 4198377

-------

2031617 4190347 4600578 -------

4600580

Revision 2 - May, 1984 0190A-5112A

Cooler Assy., Oil Bolt Washer Lock Nut Nipple, Close Coupling (N.!.)

Nipple, Close Coupling (N.!.)

Elbow Adapter Hose Assy.

Hose Assy.

Hose Assy.

Elbow, 90° (N.!.)

Clamp Not Applicable Nut Tube Not Applicable Hose Assy.

1 4 4 4 1 1 1 1 1 1 1 1 1 1 4

-

2 1

-

1

99

TROIAN

,;

OIL COOLER SYSTEM - G.M. For Machines Having Serial Number Through 41-3010 Item

1 2 3 4 5 6 7

Trojan Part No.

Faun Part No.

Description

Tube Assembly (Steer Valve to Cooler) 4600580 Tube Assembly (Cooler to Hydraulic Tank) 4600578 . Tube Assembly 2118988 2088322 4198459 Hose 2114228 4198225 Hose Clamp 2032869 2031617 4190347 Nut

Qty.

1 1 1 1 1 4 2

For Machines Seri a1 Number 41- 30 11 & Higher See Page 99

Revision 2 - May, 1984 0160A-5113A

998

TROIAN

Re V1Slon •.

2 - May, 1984

100

TROIAN CUSHION VALVE Having Serial Numbers Through 41-3010 For Machines Item

A 1 2 2A 3 4 5 6 7 8 9 10

11 12 13 14 15 16 17

18 19 20

Trojan Part No.

Faun Part No.

2116403 4196596 -------

6753384 4199239 6753383 4199238 6753382 4199237

-------

6753267 6753131 6753132 6753385 6753134 6753135 6753136 6753137

4199233 4199216 4199217 4199240 4199219 4199220 4199221 4199222

-------

6753139.

6753140 6753141 6753142 6753143 6753144 6753145

4199223 4199224 4199225 4199226 4199227 4199228 4199229

Qty.

Description

Valve Assy., Cushion (Incl. Items 1-20) Body, Valve (N.S.S.)(Order Item A) Plug & Pin Assy. (Incl. Item 4) Spring, Compression (N.I.) OIRing Pin (N.S.S. - Order Item 2) Ball Seat, Valve Washer, Back-Up OIRing Valve OIRing Washer, Back-Up Spring, Compression Spool, Valv~ (N.S.S. - Order Item A) Piston, Inner Stop .

Spring, Compression Ring, Retainer OIRing Spring, Compression Cap, End ,

1

-2

2 2

-

2 2 2 2 2 2 2 1

-

-

1 2 2 2 2 2 2

.

Revision 2 - May, 1984 0190A-5114A

101

TRDlAN

9 "

"

\4

" 6013

102

. . n 2 - May, 1984 Revlslo

TROIAN RELIEF VALVE ASSEMBLY For Machines Having Serial Numbers Thru 41E-3010 Item

A 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

Trojan Part No.

Faun Part No.

2092802 4195829

-------

-------------

2033383 2041359 2041357 2041354 6750626 6750627 6750628 2039191 2039188 2039187 6750629 6753219 2085432 2039182 2041342 2075587 2031985

4190444

4194058 4194059 4190696 4190694 4198128

4190693 4194943 4191364 4190378

Revision 2 - May, 1984 0190A- 5115A

Description

Valve Assembly, Relief (Includes Items 1-18) Body (N.S.S.)(Order Item A) Nameplate (N.S.S.) Screw, Drive (N.S.S.) Plug, Pipe Seat Cap Spring Poppet OIRing Ring, Back-Up Seat, Pilot Pl unger, Pil at Spring, Pilot Setscrew Stat-O-Seal Nut, Jam Nut, Acorn OIRing Cap Adapter, ,Straight

Qty.

1

-

-1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1

103

TRDlAN

1

3

2

5

4

6

7

8

9

I

-®.

1 19

104

18

17

16

15

14

13

12

Revision 2 - May, 1984

TROIAN STEER PUMP Having Serial Numbers Through 41-3010 For Machines Item

A B C 1 2 3 3A 3B 4 5 6 7 8 9 10

11 12 13 14 15 16 17 18 19 19A

Trojan Part No.

Faun Part No.

2099209 6955635 6955850 6800340 4194191 6800393 4195319 6800831 6800837 6800338 6800403 6800342 6800333

-------

6800332 4194186

-------------

6800339 4194190 6800395 -------

6800336 4194189 -------

6800335 4194188 -------

6800835 6800392 6800347

Revision 2 - May, 1984 0190A- 5116A

Description

Pump, Steer (Includes Items 1 through 19A) Kit, Service (Incl. Items 1,2,4,5,6,8,11,14,16 & 18) Kit, Gear (Includes Items 9 and 15) Ring, Snap Seal, Crane Style Flange Plug, Pipe (N.I.) Ba 11 (N. I.) OIRing Ring, Back-Up Ring, Retainer Not Applicable Plate, Pressure Gear (N.S.S.) (Order Item C) Bearing (N.S.S.) (Order Item A) Dowel Ball Body (N.S.S.) (Order Item A) Plate, Isolation Bottom Idler (N.S.S.) (Order Item C) Plate, Isolation Top Bearing (N.S.S.) (Order Item 3) OIRing Capscrew Washer

Qty.

1 1 1 1 1 1 1 1 2 2 2

-

2 1 2 2 1 1 1 1 1 2 1 8 8

105

TRDlAN -----!: o

~------C"'4

-

~-----C"'4

.....

~.---"""'"--

C"' C"'44

--0

I I)

CW)

C"'4

~

~

C"'4

CW) _ _- - - - .

-

C"'4~

_ __

-

- - - -......

0 _ _ _ _ ___

-= . . ==-----= -0===-__ ----.

00 _ _ _ _ _ _.....

co==_ _

II)

~ CW)

C"'4

co C"'4

00

"'" 0

CW)

105A

Revision 2 - May, 1984

TRDlAN STEER HYDRAULIC PUMP For Machines Serial Number 41E-3011 & Higher Item

A B 1

*2 3

*4 *5 *6 7

*8 9

10 *11 12 13 14 *15 16 16A 17 18 *18A 19 20 21 *22 23 24 *25 26 27 28 29 30 31

Trojan Part No.

Faun Part No.

2120085 4602705 6800340 4194191 4600762 6800831 6800835 6800342 6800333 6800334 4194187 6801497 6800608 6800610 6800403 6800339 4194190 4600992 6800836 4198567 6800560 6800562 4198568 4600995 4600996 6801189 4600993 6800336 4194189 4602384 6800610 6800335 4194188 6800836 4198567 6800338 4198551 6800347 2031373 4190298 6800337

Revision 2 - May, 1984 0190A- 5118A

Description

Pump Assy.

Kit, Service (Incl. Items *) Snap Ring Seal Flange Assy. (Includes 2 of Item 12) o Ring Ring, Back-Up Ring, Retainer Ring, Steel Plate, Pressure Gear, Drive Gear, Driven o Ring Bearing (N.S.S~) Order Item 3 or 14 Dowel Body, (Includes 2 of Item 12) o Ring Coupling, Spline Snap Ring (N.I.) Plate, Bearing (Includes Z of Item 26) Stud o Ring (N.!.)

Not Applicable Not Applicable ," Body, (I nc 1udes ,2 of';' Item 26) Plate, Isolati6n .

Gear, Driven Gear, Drive Plate, Isolation Bearing (N.S.S.) Order Item 17 or 21 o Ring Ball Washer Nut Plug, Pipe (N.I.)

Qty.

1 1 1 1 1 1 4

4 4 4 1 1 4 4 6 1 1 1 1 1 8 8 1 2 1

2 1

2 8 8 1

105B

TROIAN

3

4

5

1

&

6J 18

17

1&

15

14

13

12

11

1 8

TP-3193

106

Revision 2 - May, 1984

TROIAN STEER CYLINDER ASSEMBLY (Two Cylinders Used Per Machine; Quantity Shown is for One) Item

Trojan Part No.

2117155 2117157 2077091 2102328 2099713 2101647 2101646 2101648 2041333 2101644 2077091 2102330 2030225 10 2110275 11 11A 6951336 11B 2314061 12 2116892 2116942 13 14 2102043 15 6700209 16 2067500 2116888 17 18 2099710 A B 1 2 3 4 4 5 6 7 8 9

Faun Part No.

4191384 4195922 4199095 4199094 4190857 4199093 4191384 4190265 4196812

4193918 4198010

Revision 2 - May, 1984 0190A-5119A

Description

Cylinder Assembly, Steer (Incl. Items 1-18) Kit, Service (Incl. Items 4, 6, 7, 12 & 14 - 18) Bushing Body Assy. (Incl. Item 1) Nut, Lock Bearing, Piston Guide (Rear) Bearing, Piston Guide (Front)(N.1. ) Piston OIRing Seal, Piston Bushing Rod Assy. (Incl. Item 8) Fitting, Grease Nut, Cartridge Screw, Set Pl ug (N. 1.)

Wiper .

Stuffing Box OIRing Ring, Back-Up OIRing Seal, Rod Bearing, Rod

Qty.

1 1 1 1 1 1 1 1 1 1 1 1 3 1 2 2 1 1 1 1 1 1 1

107

TRDlAN

~

____-----------------1

_---------2

~·---------------------3

13--------' ~=-----------------4

~:::::_---== 56 --~~~---------7

.....- - - - - - 8

~------------

9

12------

11--------------

2854

108

Revision 2 - May, 1984

TROIAN STEERING GEAR INSTALLATION For Machines Having Serial Number Thru 41E-3010 Item

A 1 2 3 4 5 6 7 8 8A 9 10 lOA 10 lOA lOB lOB lOC 11 *11

Trojan Part No.

Faun Part No.

2046341 6950159 6950160 6950161 6950162 6950163 6950120 2046342 2046338 2098960 2034063 2101493 4601487 2031477 2049224 2031477 2031391 2118006

4190983 4194521 4197490 4197491 4197492 4197493 4197488 4190984 4190980 4195881 4190469 4190318 4190318 4190304

-------

2031473 4190315

-------------

41'90317 4190318 12A 2031617 4190347 128 2031391 4190304 12C 2036816 4195572 13 6950121 4197489

12

Revsion 2 - May, 1984 0190A- 5120A

Description

Horn Assembly (Includes Items 1-7 and 13) Cover, Weather Button, Horn Cup, Contact Spring, Horn Button Cap, Contact Base Nut Wheel, Steering Wheel, Steering (Serial No. 41E-3011 & Higher) Spinner, Steering Wheel (N.I.) Support Assembly Support Assy. (Serial No. 41-3011 & Higher) Bolt Washer, Flat Bolt (Serial No. 41-3011 & Higher) Washer, Lock Mount, Center Bonded (N.I.) Not Applicable (Serial No. 41-3011 & Higher) Bolt (Serial No. 41-3011 &Higher) Steering Gear (See Page 110-112) Orbitrol (See Page 112C)(Seria1 No. 41-3011 & Higher) Bolt Bolt (Serial No. 41-3011 & Higher) Nut Washer, Lock (Serial No. 41-3011 & Higher) Washer, Flat (Serial No. 41-3011 & Higher) Screw

Qty.

1 1 1 1 1 1 1 1 1 1 1 1 1 4 4 3 3 4

1 -

2 2 2 2 2 3

109

TROIAN

0'\

:~-\

co .-

.

~_A_o

('"

1

c..

I-

fJ

::::-0

=~!

:~!

~

~ ~,rs

fJj ~>-:

~~iJ

-

~

8

Ln~O

~~ /'®---~ ~

~

\'

Q - '- - - - - - -

~

~~ ...-----:0

.----:

::: .

~~

.~

'~~0 ~

110

Q

, - - - _ ....-

-

--8

Q

I~

I\.~~::.:B-O-·- - - - ~ _ -_ _ _ c:::t

Ln

\ / __

Revision 2 - May, 1984

TROIAN HYDRAULIC STEERING GEAR ASSEMBLY For Machines Having Serial Numbers Thru 41E-3010 Item

A B C 1 2 2A 3 4 5 6 7 8 9 10

Trojan Part No.

Faun Part No.

2109798 6852067 6851670 2046342 4190984 6851640 6851644 6851642 6851643

-------

6851641 6952466 6952469 2055568 2100874 6851645 11 12 6952470 12A 2030774 12B 2049429 4195633 12C 2031370 4190296 13 2003610 14 6852074 15 ------16 6851651 6851652 17 18 6851649 19 6852073 20 6851648 6852075 21 22 6851659 23 6952452 24 6952453 25 6851658 26 6851653 27 6851654 27 6851655 f 28 6851656 28 6851657 29 6851668 30 6851669 6851667 31 32 ------33 ------34 6952448 35 6851671 36 6851675 37 6852076 38 ------39 ------40 -------

Revision 2 - May, 1984 0190A-5121A

Description

Column & Unit Assembly (Includes Items 1-50) Hydraguide Unit (Includes Items 13-50) Kit, Seal (Includes Items 32, 33 &35) Nut Shaft, Steering Cable Assembly Ring, Contact Screw Ring, Retaining (N.S.S.) (Order Item 6) Coupling Pin Retainer & Bushing Screw Cover Assembly, Contact Brush Tube Assembly, Jacket (Includes Item 8) Clamp Assembly (Includes Items 12A, 12B and 12C) Bolt Washer (N. I. ) Nut (N.!.)

Ball Spring Spool (N.S.S.)(Order Item B) Spacer Roller Bar, Torsion Ring, Drive Shaft, Input Spa~er

Washer Bearing, Thrust Race, Bearing Washer Ring, Retaining Shim (.010) Shim (.005) Shim (.025) Shim (.030) Seal Capscrew Cover, Upper Seal (N.S.S.)(Order Item C) Spacer (N.S.S.)(Order Item C) Ring, Snap Seal Screw Cover Assembly, End Roller (N.S.S.) (Order Item 37) Washer (N.S.S) (Order Item 37) Ring (N.S.S.) (Order Item 42)

Qty.

1 1 1 1 1 1 1 1

-

1 2 1 6 1 1 1 1 1 1 1 1

-

1 1 1 1 1 1 1 1 1 1 1 4 4 4 4 1 4 1

-

1 1 7 1

-

111

TRDlAN HYDRAULIC STEERING GEAR ASSEMBLY For Machines Having Serial Numbers Thru 41E-3010 Item

41 42 43 44 45 46 47 48 49 50

Trojan Part No.

Faun Part No.

Description

OIRing Commutator Assembly Manifold Set, Rotor Link, Drive Plate, Wear Protector, Sleeve Seal Ball Housing (N.S.S.) (Order Item B)

6851676 6851666 6852665 6851664 6851662 6851663 6851672 6851676 6851467

-------

Qty.

1 1 1 1 1 1 1 1 1

-

-

112

Revision 2 - May, 1984 0190A-5121A

1728

Revis·lon 2 , M

dy, 7984

TROIAN STEERING GEAR ORBITROl UNIT For Machines Having Serial Number 41E-3011 & Higher Item

A 1

2 3 4 5 6 7 8 9

10 11

12 13 14 15 16 17 18 19 20 21 22 23 24 25 26

Trojan

Part No.

Faun

Description

Part No.

2112678 4198047 6960043 4602563 6960044 6960105 6960106 N.S.S. N.S.S. 6960055 6960054 6953270 6950131 4194513 6950132 4194514 6960056 6960057 6950127 4194512 4602564 6960200 6960047 6960049 6960050 6950142 6960051 6960052 6960053

Orbitrol Unit Assembly (Incl. Items 1 thru 26) End Cap Capscrew Seal Gear Set Valve Assembly (Incl. Items 6 thru 9) Sleeve (N.S.S.) (Order Item A or 5) Spool (N.S.S.) (Order Item A or 5) Pin (Order Item 5) Spring, Centering (Order Item 5) Bushing Race, Bearing Bearing, Thrust Seal Seal Seal Ring, Retaining Control, Drive Spacer Seal Plate, Spacer Retainer, Check Ball Ball, Check Seal Seat, Check Ball Seal Setscrew NOTE:

Revision 2 - May, 1984 0190A-5122A

Qty.

1

1

7 2 1 1 1 1 1 6

1

2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

Steering Column Assembly is listed on Page 96C Steer Hydraulics

112C

TROIAN

10

NEUTRALIZER VALVE (Two Valves Used Per Machine, Quantity Shown Is For One) I=n .. M::.rhint:>c I-l::'\linn <::t:> .. ;::.1· NlJmbpY' 41F-1nll 8.. Hiaher Item

A 1 2 3 4 5 6 7 8 9 10 11

12 13 14 15 16 17

Trojan Part No.

Faun Part No.

2112684 6753268 6753269 6753360 6753270

4190850 4198617 4198618 4198619 4198620

-------

---'----

6753272 4198622 6753273 4198623 2039801 4198469

-------

6753274 6753275 6753363 2031390 2032959

4198624 4198625 4198626 4190303 4190419

-------

6753364 4198627

Revision 2 - May, 1984 0190A-5123A

Description

Valve Assy., Neutralizer (Incl. Items 1-17) Boot Plug Seal Spring N.S.S. - For Shipping Only N.S.S. - For Shipping Only Ball Plug Seal Plug (Shipping Only) (N.S.S.) Spring Body Assy. (Incl. Items 13- 17) Bolt Washer, Lock Washer, Flat Spoo 1 (N •S•S. - Order Item A) Seal

Qty.

1 1 1 1 1

-

1 1 1

-

1 1 1 1 1

-

1

112E

TROIAN

6130

TRANSMISSION MOUNTING Item

1 2 3 4 5 6 6A 7 8 9

Trojan Part No.

Faun Part No.

.

-------

2117397 2117398 2031577 2031396 2031527 2117410 2117404 2036818 2041071

DescrOiption

0027473 4195461 4190340 4195573 4195607

Revision 2 - May, 1984 0190A-5124A

Transmission Mount Assy., Mount Assy., Bolt Washer, Lock Bolt Washer, Flat Mount, Shock Washer Nut

Assy. (See Page 122- 124) ..

R.H. L.H.

(N.!.)

(Not As Illustrated)

Qty.

-

1 1 8 8 4 4 4 4 4

113

TROIAN

114

Revision 2 - May, 1984

TROIAN TRANSMISSION HYDRAULIC SYSTEM For Machines Having Serial Numbers Thru 41E-3010 Item

Trojan Part No.

Faun Part No.

1

2 3

4 5 6 7 8 9 10 11

12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33

34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50

2119727 2031524 4195476 2031393 4190306 2031619 4190349 2031391 2031475 2032014 2104694 2118989 2032868 2036816 2031391 2031617 2112995 6950439 2070680 2104694 2022463 2103520 2119047 2022463 2031927 6950439 2100926 2070747 2022463 2031916 2022463 2031916 2113312 2022463 2031927 2032074 2104694 2118988 2118560 6950439 2101825

4190304 4190317 4190389 4196236 4195572 4190304 4190347 4198348 4191287 4196236 4197857 4196125 4197857 4190366 4198348 4198375 4197857 4198895 4197857 4198895 4198045 4197857 4190366 4196236 4198348

----_.2039246 4198763 2031996 4190381 2088805 2096199 2041342 4194943

Rev is i on 2 - f'ilay, 1984 0190A-5125A

Description

Transmission Assy. '(See Page 122-124) Converter, Torque (See Page 138-141) Heat Exchanger Flow Regulator Valve (See Page 134-135) Bolt Washer, Lock Nut Filter, Transmission Hydraulic (See Page 117) Washer, Lock Bolt Elbow Hose Tube Clamp Washer, Flat Washer, Lock Nut Hose OIRing Tee (Incl. Item 19) Hose OIRing Tee (Incl. Item 22) Hose OIRing Elbow (Incl. Item 25) OIRing Elbow (Incl. Item 27) Hose OIRing Adapter, Straight (Incl. Item 30) OIRing Adapter, Straight (Incl. Item 32) Hose OIRing Elbow (Incl. Item 35) Elbow Hose Tube Hose OIRing Tee (Incl. Item 41) Reducer (Furn. With Item 44) Gauge, Transmission Temperature (See Page 66-67) Gauge, Transmission Pressure (See Page 66-67) Coupling, Pipe Elbow Hose Reducer OIRing

Qty.

3 3 3 4 4 1 1 1 4 4 4 4 1 1 1 1 1 1 1 1 1 1 1 1

1 1 1 1 1 1 1 1 1 1 1 1 1

115

TRDlAN TRANSMISSION HYDRAULIC SYSTEM For Machines Having Serial Numbers Thru 41E-3010 Item

51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77

78 79 80 81 82 83 84

116

Trojan Part No.

2056752· 2075273 2041342 2031914 2032014 2087567 2118782 2105288 2089951 2022463 2031927 2118487 2038409 6950439 2118793 2087339

-------

Faun Part No.

4194943 4198599 4190389

4197857 4190366 4198348

6950439 2071498 2038410 2118993 2031964 2031930 2116056 2084210 2119467 2069911 2090376 2090376 2118253

4198348

2033635 2032312

4195548

-------

-------

4190375 4198424 4195761 4195802 4195802

Qty.

Description

Tee (Incl. Item 50) Hose OIRing Adapter, Straight (Incl. Item 53) Elbow Hose .

Tee Hose Adapter, Straight OIRing Elbow (Incl. Item 60) Hose Elbow OIRing Tee (Incl. Item 64) Hose Adapter, Straight (Furn. W/Transmission) OIRing Adapter, Straight (Incl. Item 68) Elbow Hose OIRing Elbow (Incl. Item 72) Adapter, Straight Adapter, Straight Hose Hose Elbow Elbow Gauge, Sight Bolt (Furnished With Item 80) Nipple Tee Breather (See Page 122-124)

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

-

.

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

-

Revision 2 - May, 1984 0190A-5125A

TROIAN

.-..

...... 1.-. ..

_.../- ---a_Oft

: - - .~

...

~

1168

I

~

\

,\

...

-

...---:

Revision 2 - May, 1984

TROIAN TRANSMISSION HYDRAULIC SYSTEM For Machines Having SIN 40E-3011 & Higher Item

Trojan Part No.

Faun Part No.

1

2 3 2119727 3A 2053263 3B 2118314 4 2107722 5 2118253 6 7 2118989 2118988 8 2113312 9 10 2107090 2104694 11 12 2070747 13 2057353 13 2075273 14 2118487 15 2087339 16 2074928 2105288 17 18 2118993 19 2088805 20 2119047 2069911 21 2031916 22 23 2089951 24 2090376 25 2031927 26 2103520 27 2032868 28 2031475 29 2031524 30 2031391 2031393 31 32 2031619 2031617 33 34 2036816 35 4600140 36 2038410 37 2119467 38 2031985 39 2075587 40 2118782 2070035 41 42 2115871 43 2071498 44 2084210 45 45A 2032312 45B 2033635

4191055

4198045 4196471 4196236

4198895 4195802 4190366 4196125 4190317 4195476 4190304 4190306 4190349 4190347 4195572

4190378 4191364 4198902 4199163 4195761 4195548

Revision 2 - May, 1984 0190A-5126A

Description

Transmission Assy. (See Page 122-124) Converter, Torque (G.M. Only) (See Page 142-142C) Heat Exchanger Bushing, Reducer (N.I.) Valve, Drain (N.I.) Flow Regulator Valve (See Page 134 & 135) Filter Assy.

Gauge, Sight Tube Assy.

Tube Assy.

Hose Assy. (G.M. Only) Hose Assy.

Tube Assy. (G.M. Only) Hose Assy. (G.M. Only) Hose Assy. (G.M. Only) Hose Assy. (Trans. to Trans. Press. Gauge) (C.D. Only Hose Assy. (G.M. Only) Hose Assy. (G.M. On ly) Hose Assy. (G.M. Only) Hose Assy.

Hose Assy. (G.M. Only) Hose Assy. (G.M. Only) Hose Assy. (G.M. Only) Hose Assy.

Adapter, Straight Adapter, Straight Elbow, 90° Elbow, 90° Tee Cl ip Bolt Bolt Washer, Lock Washer, Lock Nut Nut Washer, Flat Hose Assy. (G.M. Only) Adapter 90° Hose Assy.

Adapter, Straight Cap Tee Tee (G.M. Only) Reducer, Jic (G.M. Only) Connector, Straight Connector, Straight Breather Tee (N.1.)

Nipple, Pipe (N.I.)

Qty.

1

1 1 1 1 1 1 1

2 4 1 1 1 1 1 1 1 1 1 1 1 2 1

2 1 1

4 4 3

8 3 3 4

4 1 1 1 1 1 1 1 1 1 1

116C

TROIAN TRANSMISSION HYDRAULIC SYSTEM For Machines Having SIN 41E-3011 & Higher Trojan Part No.

Faun Part No.

45C 46 46A 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65

2116056 2056752 2096199 2116056 2075587 2032007 2118938 2031392 2031500 2032863 2031391 2031475 2031617 4600123 2031395 2031559 2091278 2007972 2039282 2039281 2039284

4198424

66 67 68 69 70

2031486 2031391 2031617 2031927 2031985 2075587 2031925 2031918 2003074 2101825

4195469 4190304 4190347 4190366 4190378 4191364 4198598 4195506 4198377

Item

71

72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 116D

4198424 4191364 4197763 4190305 4190325 4190304 4190317 4190347 4190308 0027317 4190142 7395214 4190700

2100926 4198375 2031930 2118793 2038409 2032014 4190389 2110196 2070680 2031992 2003074 2032014 2118560 2087567 2070747 2119047

4191287 4195511 4198377 4190389

Qty.

Description

Connector, Straight (N.I.) Tee Adapter, Reducer Connector, Straight Cap Elbow, 90° Clip Washer, Lock Bolt Clamps Washer, Lock Bolt Nut Bracket (G.M. Only) Washer, Lock (G.M. Only) Bolt (G.M. Only) Plate, Mounting (G.M. Only) "0" Ring (G.M. Only) Spring (G.M. Only) Plunger (G.M. Only) Gakset (G.M. Only) Valve Assy., Pressure Regulator (See Page 142G) (GM Only) Bolt (G.M. Only) Washer, Lock (G.M. Only) Nut (G.M. Only) Elbow, 90° (G.M. Only) Connector, Straight (G.M. Only) Cap (G.M. Only) Elbow, 90° (G.M. Only) Connector, Straight (G.M. Only) Elbow, 90° (G.M. Only) Tee (G.M. Only) Bushing, Reducer (Furn. w/Temp. Gauge) (G.M. Only) Elbow, 90° (G.M. Only) Elbow, 90° (G.M. Only) Tee (G.M. Only) Elbow, 90° (G.M. Only) Elbow, 90° (G.M. Only) Breather (Furn. w/Converter) (G.M. Only) Elbow, 90° (G.M. Only) Tee Adapter, Straight Elbow, 90° Elbow, 90° Converter, Torque (C.D. Only) (See Page 138-141) Hose Assy. (C.D. Only) Hose Assy. (C.D. Only) Hose Assy. (C.D. Only) Hose Assy. (C.D. Only)

1 1 1 1 1 1 1 1 1 2 1 1 1 1 2 2 1 1 1 1 1 1 4 4

4 3 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1

Revision 2 - May, 1984 0190A-5126A

TROIAN TRANSMISSION HYDRAULIC SYSTEM For Machines Having SIN 41E-3011 & Higher Item 93 94 95 96 97 98 99 100 101 102 103 104 105 106 107 108

-

113 114 115

Trojan Part No.

Faun Part No.

2118993 2118487 2087339 2075273 2113312 4198045 -------

-------

2031914 4198599 2031927 4190366 2101825

-------

4600509 2038409 2032014 4190389 2031930 2118793 -------

2031985 4190378 2075587 4191364 2033858.

Description Hose Assy. (C.O. Only) Hose Assy. (C.O. Only) Hose Assy. (C.O. Only) Hose Assy. (C.O. Only) Hose Assy. (C.O. Only) Not Applicable Breather (Furn. w/Torque Converter)(C.O. Only) Adapter, Straight (C.O. Only) Elbow, 90° (C.O. Only) Tee (C.O. Only) Reducer (Furn. w/Temp. Gauge)( C.O. Only) Elbow, 90° (C.O. Only) Elbow, 90° (C.O. Only) Elbow, 90° (C.O. Only) Elbow, 90° (C.O. Only) Tee (C.O. Only) Items 109 through Items 112 Not Applicable Adapter, Straight (C.O. Only) Cap (C.O. Only) Elbow, 90° (C.O. Only)

Qty. 1 1 1 1 1

-

1 1 2 1

-1

1 1 1 1

-

3 3 2

(N.I.) Not Illustrated

Revision 2 - May, 1984 0190A-5126A

116E

TROIAN

9-------------------1

8------------------7--------------------

6------------------./

/1

./ ./

(

5---------------------

I

1

I

4---------------, .

I

V

I

".,.....

~

-------------------2 --------------------3 TP30q8"

TRANSMISSION OIL FILTER ASSEMBLY Item A B 1 2 3 4 5 6 7 8 9

Trojan Part No.

Faun Part No.

2107722 6955977 6851962 6851331 4194209 6851963 6851335 4197214

-------

6851326 4197210 6851328 4197211 6851325 4194208 6851324

Revision 2 - May, 1984 0190A-5127A

Description Oil Filter Assembly (Includes Items 1 through 9) Kit, Oil Filter Element (Includes Items 2, 5, &8) Housing Assembly Washer, Gasket Bolt, Hex Spring Element (N.S.S.) ( Order Item b) Valve Assembly, By-Pass '0' Ring '0' Ring Head Assembly

Qty. 1 1 1 1 1 1 1 1 1 1 1

117

TRDlAN

118

Revision 2

- May, 1984

TROIAN AIR SHIFT For Machines Having Serial Numbers Thru 41E-3010 Item

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 32A 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49

Trojan Part No.

Faun.

Part No.

2104362 2104360 2104359 2031429 2031389 2031615 2033514 2077720 2031454 2036815 2031390 2031616 2032007 2101118 2031985 2031985 2314401 2090376 2053265

4196201 4196199 4196198 4195463 4195460 4195452 4190456 4191394 4190314 4195571 4190303 4190346 4197763 4195995 4190378 4190378 4196820 4195802 41983'12

-------

-------

-------

2108406 4196609 2105639

-------

-------

-------

-------------

2031817 6950888 2097820 2091683 2077717 6950131 2091695 2091696 2112614 2033517 2112615 2112618 2112617 2090894

4195500 4197500 4191554 4195730 4194513 4198343 4197823 4198345 4198346

-------

2093068 2092709 2046559

-------

4190990

-------

2097820

Revision 2 - May, 1984 0190A-5128A

Description

Air Cylinder Assy.

Breather Bracket (Set of 2) Bolt Washer, Lock Nut Nut, Jam Rod End Bolt Washer, Flat Washer, Lock Nut Elbow Hose Adapter, Straight Adapter, Straight Hose Elbow Bushing, Reducer Tee (See Page 154-156) Bushing, Reducer (See Page 154-156) Reservoir, Air (See Page 154-156) Valve, Solenoid Bracket Bolt (See pa~e 8-100) Washer (See age 8-100) Washer (See Page 8-100 ) Nut (See Page 8-100) Box, Battery (See Page 8-100) Bolt Washer, Lock Lever Assy., Hoist (Incl. Item 32A & 35-42) Lever, Hoist (Incl. Item 33 & 34) Bearing, Needle Seal Wire Wire Switch Nut Knob, Ball Set Screw Boot, Rubber Terminal, Female Spade Switch, Ignition (See Page 66-67) Wire Wire Sleeve Console (See Page 8-100) Transmission Assy. (See Page 122-133) Handle Assy. (Incl. Items 49A, & 52 Thru 59)

Qty.

1 1 1 4 6 1 1 1 1 1 1 1 1 1 1 1 1 1 1

-

1 1

--

2 2 1 1 2 2 1 1 1 1 1 1 1 2

-

1 1 2

-

1

119

TROIAN AIR SHIFT For Machines Having Serial Numbers Thru 41E-3010 Item

Trojan Part No.

Faun Part No.

49A 50 51 52 53 54 55 56

2091683 2077717 6950131 2033517 2120219 2091695 2091696 2090894

4191554 4195730 4194513 4197823

Description

Qty.

Lever Assy., Control (Incl. Items 50 & 51) Bearing, Needle Seal Nut, Jam Knob, Ball Wire Wire Terminal, Female Spade

1 2 2 1 1 1 1 2

-

-

119A

Revision 2 - May, 1984 0190A-5128A

TROIAN

119C

. .

Y 1984 Revlslon 2 - Ma,

TROIAN AIR SHIFT For Machines Having Serial Numbers Item 1 2 3 4 5 6 6A 6B 6C 60 6E 6F 7 8 9 10 11

12

Trojan Part No.

Faun Part No.

2104362 2104360 2101107 2090376 2084210 2108406 2105639 6950888 2031817 2031477 2031617 2031391 2036538

4196201 4196199 4195993 4195802 4195761 4196609 4197500 4195500 4190318 4190347 4190304

-------------4601535

-------

2046559 2090894 13 14 6950131 15 2077717 16 2102019 16A 2033517 17 2091695 17A 2314833 18 2091696 19 2120217 20 2097820 20A 2091683

4190990 4194513 4195730 4602954 4197823 4198523 4602883 4191554

Revision 2 - May, 1984 0190A-5129A

~lE-3011

& Higher

Descri ption Air Cylinder Assy.

Breather Hos~ Assy.

Elbow, 90° Adapter Solenoid Valve Mount Bar, Solenoid Lockwasher Screw Bolt Nut Lockwasher Elbow, 45° Treadle Valve (See Page 161) Console (See Page lOC) Wire Harness Stop Light Switch (See Page 70C) Sleeve Terminal Female Spade Seal Needle Bearing Knob Nut (N.L) Wire Sleeve (N.L) Wire Push Button Assy.

Leve~ Assy. (Incl. Item 16 thru 20A) Lever Assy. (Incl. Items 14&15)

Qty.

1 1 2 2 1 1 1 2 2 1 1 1 1

-

1 -

2 2 2 1 1 1 1 1 1

1 1 1

1190

TROIAN 2

3

4

5

10

11

12

32

31

30

29

28

21

26

25

24

23

22

21

20

19

18 TP303I

120

Revision 2 - May, 1984

TROIAN TRANSMISSION CONTROLS For Machines Having Serial Number Thru 41E-3010 Item

1 2 2A 3 4 4A 5 6 7 8 9 9A 10 11 12 13 14 14A 15 16 17 17A 17B 17C 18 19 20 20A 20B 21 22 22A 22B 22C 23 23A 24 24A 25 26 27 27A 27B 28 29 30 31 32 32A 32B

Trojan Part No.

Faun Part No.

2031373 2031481 2031391 2101535 2031429 2031389 2033542 2090405 2090406 2092770 2031448 2032959 2088520 2083364 2102168 2077070 2101504 2088922

4190298 4190301 4190304 4195463 4195460 4195547

4190311 4190419

4195725

-------------

2088932 2031483 4195468 2031391 4190304 2031617 4190347 2088506

-------

2031521 2031393 2031619 2077261 2031525 2032962 2031393 2031619 2115152 2031763 2116640 2053358 2074945 2074957 2031522 2031393 2031619 2118842 2118843 2074956 2119039 2031507 2031392 2031618

4190329 4190306 4190349 4195145 4190332 4195528 4190306 4190349 4198689 4191356 4195143 4190330 4190306 4190349 4191357 0027552 4190305 4190348

Revision 2 - May, 1984 o190A- 5130A

Description

Qty.

Nut Bolt Washer, Lock Clamp Bolt Washer, Lock Handle Lever (1-2-3-4) Lever (F-N-R) Plug Button Bolt Washer, Flat Bearing, Thrust Bushing Tube Assy., Center (Incl. Items 11 & 13) Bushing Tube Assy., Support (Incl. Item 14A) Bushing Not Applicable Not Applicable Tab Assy., Actuator Bolt, Actuator Tab Washer, Lock Nut Shaft, Inner Not Applicable Bolt Washer, Lock Nut Bearing, Rod End Bolt Washer, Flat Washer, Lock Nut Pin, C1evi~ Pin, Cotter Be11crank Assy. (Incl. Item 24A) Bushing Spacer Link (1-2-3-4) Bolt Washer, Lock Nut Rod, Shift (1-2-3-4) Rod, Shift (F-N-R) Link (F-N-R) Support Assy.

Bolt Washer, Lock Nut

4 4 4 2 2 2 2 1 1 1 1 1 1 1 1 1 1 2

-

1 1 1 1 1

-

2 2 2 4 2 2 2 2 4 4 2 2 2 2 2 2 2 1 1 2 1 2 2 2

121

TROIAN

.~

l

tr.

2

\

31 ...........

30. 8

32--::-ii 33 ...······..l

121A

Revision 2 - May,

1984

TROIAN TRANSMISSION CONTROLS For Machines Having Serial Number 41E-3011 & Higher Item

1 2

3 4 5

Trojan Part No.

Faun Part No.

2106813 6900664 2031390 4601487 2104760

4196441 4198687 4190303 4196248

6

4600670 2033542 4601191 9A 2036820 2031477 10 2031391 11 12 13 2104359 14 2031427 15 2031389 16 2031479 17 2031617 18 2077720 19 2033514 20 2031456 2031616 21 22 2031390 22A 2036815 23 2079839 24 2033513 25 2031431 26 2031615 27- 2036814 28 2031389 29 2106822 29A 4601470 30 2104358 2033513 31 32 2031661 2031763 33 34 4601494 35 2031505 36 2031392 37 2036817 7 8 9

4195547 4198308 4190318 4190304 4196198 4195462 4195460 4190319 4190347 4191394 4190456 4195466 4190346 41-90303 4195571 4195148 4195545 4195464 4190345 4195570 4195460 4196444 4196197 4195545 4190352 4198689 0027508 4190305 4190641

Revision 2 - May, 1984 0190A-5131A

Description

Clamp Capscrew Lockwasher Tube Assy. (Incl. Item 5) Bearing Steering Wheel (See Page 109) Control Lever Assy.

Handle Block Assy.

Washer, Flat (N.I.) Bolt Washer, Lock Cylinder, Double Acting (See Page 119C) Brackets (Pair) Bolt - Bracket to Mount Block Lockwasher Bolt, Stop Nut Rod End - Air Cylinder to Shift Lever Nut Bolt Nut Lockwasher Flatwasher (N.I.) Rod End Cable to Shift Lever Nut Bolt Nut Flatwasher Lockwasher Cable, Shift (1, 2, 3 ,4) Cable (FNR) Clevis Nut Pin, Clevis Pin, Cotter Bracket, Cable Anchor Bolt Lockwasher Flatwasher

Qty.

1

2 2 1

2 1

2 1 2

2 2 1 1

4 4

2 2 1 1 1 1 1 2

2 2 2 2 4 2 1 1

2 2 2 2 1 2 2 4

121B

TROIAN

122

Revision 2 - May, 1984

TRDlAN TRANSMISSION ASSEMBLY (R28444-500) Item

A 1 2 3 4 5 6 7 8 9 10 11

12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49

Trojan Part No.

Faun Part No.

2116885

-------

6902476 2039300 2035400 6901890 6901576 6900788 2047022 6900788 6901566 6903490 2003450 6901580 6901581 2031390 2031449 6901579 2049101 6903077 6901583 2031390 2031449 6901648 6901574 6903250 6900785 6901068 6901068 6901365 6901365 6902598 2031391

7397366 4190603 4194395 4194314 5088618 4194314 4197457 4194718 4198007 4190303 4198318 4191033 4194396 4190303 41.98318 5088617 4194346 4194346 4194386 4194386 4190304

-------

6901679 2039490 2039490 2031505 2031392 6950188 6950187 2031509 2031392 6901.206 6901068 6901591 2031392 2031503 6901596 6901598

4194440 7392336 7392336 0027508 4190305 7395197 4190305 7391591 4194346 4190305 4194399

Revision 2 - May, 1984 0190A-5132A

Description

Transmission Assembly Not Applicable Nut Washer '0' Ring Flange, Input Seal Ring, Retainer Bearing Ring, Retainer Plug Cover Assy. (Incl. Items 12-17, 19-22, 27 & 28) '0' Ring Tube Clip Washer, Lock Bolt Tube, Reverse Breather Sleeve Lock Washer, Lock Screw Shaft, Input Bearing Gear, Input Shaft Ring, Retainer Sleeve Sleeve Spring, Detent Spring, Detent Bolt Washer, Lock Valve, Control (See Page 132-133) Gasket Ball, Detent Ball, Detent Bolt Washer, Lock Plug Gasket Bolt Washer, Lock '0' Ring Sleeve Tube, Low Speed Pressure Washer, Lock Bolt Pin, Dowel Gasket

Qty.

1

-

1 1 1 1 -1 1 1 1 1 1 2 1 2 2 2 1 1 2 2 2 2 1 1 1 1 1 1 1 1 9 9

-

1 1 1 4 4 1 1 4 4 1 1 1 5 5 2 1

123

TROIAN TRANSMISSION ASSEMBLY (R28444-500) Item

Trojan Part No.

50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66

6903487 2037636 2031392 6901206 6901068 6902434 2031392 2040814 6903441 2031503 2031392 6901211 2033384 2033384 6903492 6950187 6901844

67 68 69 70

2005266 2036814 6901589 6902527 6750183 6901592 6901068 6901206 6901068 6901594 6900788 6902828 6901035 6900788 2030768 6901588 2007972 6901584 6903491 6901590 6903492

71

72 73 74 75 76 77

78 79 80 81 82 83 84 85 86 87

124

Faun Part No.

4190305 7391591 4194346 4190305

4190305 4194360 4195538 4195538 7395197 4195429 4195570 4194012

4194346 4194314 7395206 4197343 4194314 4190142 4194397

Qty.

Description Cover Bolt Washer, Lock '0' Ring Sleeve Stud Washer, Lock Nut Plug Screw Washer, Lock Plug Plug Plug Screen Gasket Case & Tube Assy. (Incl. Items 44, 45, 54, 68-73, 75-83 &86) Plug Washer Clip Tube, Suction '0' Ring Tube, 4th Speed Pressure Sleeve '0' Ring Sleeve Tube, Lube Ring, Retainer Oil Distributor & Plug Assy.

Ball Ring, Retainer Bolt Washer '0' Ring Gasket Pin, Dowel Rivet Screen Assy., Suct i on (N. 1. )

1 13 13 1 1 2 2 2 1 5 5 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 2 1 1

Revision 2 - May, 1984 0190A-5132A

TRDlAN

126

. ·on 2 Revlsl

May, 1984

TROIAN TRANSMISSION CLUTCH AND GEAR GROUP

Item 1 2 3 4 5 6 7 8 9 10

11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50

Trojan Part No.

Faun Part No.

2039354 6901573 2047022 6901573 6903493 6903494 6903495 6901607 6903494 6901691 6903148 6903148 6903455 6903456

7395075 4194393 5088618 4194393

7397007

-------

7395086

6901622 6901603 6901604 7395085 6903455 6903148 6901609 7395088 6901612 6901607 6901606 6901610 7395089 6901612 6902046 6901611 6903528 6901607 6903148 6903455 6901604 7395085 6901603 6901622 7395086 -------

6903456 6903455 6903148 6903148 6901691 6903494 6901607 6903495 6903494 6903493 6901573 6901619 6901618 6901573

7397007

4194393 7395096 7395097 4194393

Revision 2 - May, 1984 0190A-5133A

Description Ring, Piston Ring, Retainer Bearing Ring, Retainer Bearing Snap, Ring Gear, Driven Ring, Oil Baffle Snap, Ring Bearing Snap Ring Snap, Ring Retainer Washer Clutch Assy., Reverse &3RD (See Page 130-131) Retainer Spring Retainer Retainer Snap, Ring Bearing Snap,.Ring Ring, Oil Baffle Gear, 3RD Spacer.

Snap, Ring Bearing Bearing Gear, Second Ring Oil Baffle Snap, Ring Retainer Retainer Spring Retainer Cl utch Assy., Forward & Second (See Page 130-131) Washer Retainer Snap Ring Snap Ring Bearing Snap, Ring Ring, Oil Baffle Gear, Driven Snap, Ring Bearing Ring, Retainer Ring, Locating Bearing Ring, Retainer

aty.

3 1 1 1 1 1 1 1 1 1

1 1 1 7

-

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1

-7 1 1 1 1 1 1 1 1 1 1 1 1 1

127

TRDlAN TRANSMISSION CLUTCH AND GEAR GROUP

Item

51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72

73 74 75 76 77

78 79 80 81 82 83 84 85 86 87 88 92 93 94 95 96 97 98 99 100 101 102 128

Trojan Part No.

Faun Part No.

2039354 7395075 6901627 7395098 6901633 6901632 6955639 6901624 7395104 6903458 6901607 6901625 6903148 6903455 6901604 7395085 6901603 6901622 7395086

-------

6903459 6901615 7395108 6903460 6903461 6901641 6903462 6903463 6901631 6903464 2031391 4190304 2031476 6903441 2039492 7395118 6903465 6901641 6901639 7395120 6901640 7395121

-------

6901649 6901651 6901650 2031394 2031538

4194426 4194428 4194427 4190307

2015816 6902012 6901658 6903466 6903467 6901663 6900812 6900811 2089107 6901661 2031538

41.90162 4194476 4194431 7395134 4194318 7395069 4194433

Description

Ring, Piston Bearing End Plate, Bearing Bearing Ring, Retaining Bearing Gear, Low Ring, Oil Baffle Ring, Retainer Snap, Ring Retainer Retainer Spring Retainer Clutch Assy., Low (See Page 130-131) Gear, Drive Retainer Bearing Ring, Locating Lock Ball Plate, Bearing Retaining Bolt Gasket Cap, Rear Bearing Washer, Lock Bolt Plug '0' Ring Ring, Piston Ball Bearing Ring, Locating Not Applicable Nut Gasket Cap, Bearing Washer, Lock Bolt Items 89 - 91 Not Applicable '0' Ring Cup Cone Spacer Shaft, Output Nut Washer '0' Ring Flange, Output Seal Bolt

Qty.

3 1 1 1 1 1 1 1 1 1 1 1 1 1

-

1 1 1 1 1 1 3 1 1 5 5 1 1 1 1 1 1

-

1 1 1 4 4

-

1 1 1 1 1 1 1 1 1 1 4

Revision 2 - May, 1984 0190A-5133A

TRDlAN TRANSMISSION CLUTCH AND GEAR GROUP

Item

103 104 105 105A 105B 105C 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 125 126 127 128 129 130 131 132 133 134 135 136 137 138 139 140 141 142 143 144 145

Trojan Part No.

Faun Part No.

2031394 6901660 6901664 6901665 6901666 6901667 6903468 6901658 6901657 2033312 2039190 6901659 2031394 2031541

4190307 7395139 7395140 7395141 7395142 4194431 4194430 4190436 4190695 7395147 4190307 4195479

-------

-------

6901647 6901646 6902991 6901646 6901645 6901710 6903469 6901645 6901646 6901604 6901603 6901622 6901607 2039350 2039351 6901975 2039353, 6901602 2039339 6901601 6901642 6903470 6901643 6903471 6903472 6900808 2089.107 6900811 6900812 6901663

4194425 7395150 7395150 7395152 7395152 7395150 7395085 7395086 7395156 4194470 7395158 7395159 4190721 7395161 7395162 4194422

7395069 4194318 7395134

Revision 2 - May, 1984 0190A-5133A

Qty.

Description

Washer, Lock Cap Shim (.004) Shim (.007) Shim (.010) Shim (.020) Gear, Output Cone Cup '0' Ring '0' Ring Cap, Rear Bearing Washer, Lock Bolt Not Applicable Not Applicable Ring, Piston Ring, Retainer Bearing Ring, Locating Bearing Spacer Gear, 4th Bearing Snap, Ring Retainer Spring Retainer Ring, Oil Baffle Ring, Retainer End, Plate Disc, Inner Disc, Outer Piston Ring, Seal Ring, Seal Ring, Retainer Shaft, Idler Drum, 4th Key Gear, Idler Seal Flange, Brake '0' Ring Washer Nut

4 1 AIR AIR AIR AIR 1 1 1 1 1 1 4 4

-

-

3 1 1 1 1 1 1 1 1 1 1 1 1 1 1 6 6 1 1 1 1 1 1 1 1 1 1 1 1 1

129

TRDlAN

LOW CLUTCH GROUP

\0-

~~~~~~~~~~III ;''-1- -1

1 2 3 ------------------------

ft

--v:

________ ~_! ___ }____________________________ 11 10 9

J

I I I \

IEVERSE '31D CLUTCH GROUP

~

~ J: a

I

________________ .JI

6124

fORWARD' 2ND CLUTCH GROUP

130

Revision 2 - May, 1984

TROIAN CLUTCH GROUPS

Item

Trojan Part No.

Faun Part No.

Qty.

Description Low Clutch Assembly

1 2 3 4 5 6 7 8

2039350 2039351 6901621 2039353 6901602 2039339 6901601 6903474

7395156 7395210 7395158 7395159 4190721 7395161

1 1 9 9 1 1 1 1

Ring, Retainer End Plate Di sc, Inner Disc, Outer Piston Ring, Seal Ring, Seal Drum &Shaft, Low Speed Reverse &3RD

1 2 3 4 5 6 7 8 9 10 11

12

2039350 6902992 6903475 2039353 6903476 2039339 6901601 6903497 2039351 6901975 2039353 6901602

7395158 4190721 7395161 7395156 4194470 7395158 7395159

Ring, Retainer End, Plate Di sc, Inner Disc, Outer Piston Ring, Seal Ring, Seal Drum & Shaft, Reverse &3RD End Plate Disc, Inner Disc, Outer Piston

-

2 1 .12 12 1 2 2 1 1 6 6 1

Forward &Second 1 2 3 4 5 6 7 8 9 10 11

12

2039350 6902992 6903475 2039353 6903476 2039339 6901601 6903498 2039351 6901975 2039353 6901602

7395158 4190721 7395161 7395156 4194470 7395158 7395159

Revsion 2 - May, 1984 0190A-5135A

Ring, Retaining End Plate Disc, Inner Disc, Outer Piston Ring, Seal Ring, Seal Drum & Shaft, Forward &Second End Plate Di sc, Inner Disc, Outer Piston

2 1 12 12 1 2 2 1 1 6 6 1

131

TROIAN

D[ClUTCH,'

3-" t-

FORWARD,~

........ i

I

II

'_~

2-10 3--@

~ \~

I I

f1

~e'

U -20

0_'9 ~_18

8 - 17 c.,

'.

I

14

13 / 12 _ /" '()~ /

_ /

.

11

~~

6125

132

Revision 2 - May, 1984

TROIAN TRANSMISSION CONTROL VALVE

.

Item 1 2 3 4 5 6 7 8 9 10 11 12 13

14 15 16 17

18 19 20 21 22 23 24 25 26 27 28 29 30 31 32

Trojan Part No.

Faun Part No.

6902048 2061574 6901372 6901671 6903479 2039490 6901391 2046604 6750674

7395241 4191155 4194387 7392336 7395244 4194064

-------

6903480 6903481 6901365 2039490 6903451 6901673 6901676 6901372 2061574 6902048 6950195 6950190 2022463 2039493 6950658 6950657 6950193 2039371 6900797 2039483 6901677 6901678

4194386 7392336

4194387 4191155 7395241 4197857 4194944 7395255 4190731 4190739

Revision 2 - May, 1984 o190A- 5136A

Description Seal, Oil Ring, Retainer Washer .

Spool, Valve Valve Assy., (Incl. Items 1-9, 15, 16, 18, 19, 20) Ball, Detent Switch, Neutral Plug '0' Ring Not Applicable Plug Washer Spring Ball, Detent Plug Spool (Incl. Item 15) Spacer Washer Ring, Retainer Sea 1, Oi 1 Housing, Piston (incl. Items 22-30) Plug '0' Ring '0' Ring Rin Glyd Pis on Housing, Piston Seal Seal '0' Ring Spool Spring

f

,

Qty. 1 1 1 1 1 1 1 1 1

-

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

133

TROIAN

~---4

+---5 I

o

o

. 6197

134

Revision 2

- May, 1984

TROIAN TRANSMISSION REGULATOR VALVE ASSEMBLY

.

Item

1 2 3 4 5 6 7 8 9 10

11

12 13

14 15 16 17

Trojan Part No.

2039327 6903234 2039326 2031477 2031391 6903524 2039326 2039327 6903234

Faun Part No.

4195597 4195408 4190318 4190304 4195408 4195597

-------

6903523 6903525 2039284 2007972 2017670 2017670 6903522

4190700 4190142 4198022 4198022

Qty.

Description

Valve Stop OIRing Roll Pin BoltWasher, Lock Plug Roll Pin Valve Stop OIRing Piston (N.S.S. - Order Item 17) Spring Plate, Mounting Gasket OIRing Plug Plug Valve Assy., Regulating (Incl. Items 1-3 & 7-11)

1 1 1 4 4 1 1 1 1

-

1 1 1 1 1 1 1

-

Revision 2 - May, 1984 0190A-5137A

135

TRDlAN

136

Revision 2 - May, 1984

TROIAN MODULATOR VALVE ASSEMBLY

Item

A 1 2 3 4 5 6 7 8 9 10 11

12 13 14 15

Trojan Part No.

Faun Part No.

6903499 6903500 6750674 4194064 6903501 6903502 6903503 -------

6903441

-------

-------

6902601 6750674 4194064 6902599 6903483 6901584 4194397 6903504

Qty.

Description

1 2 2 2 2 2

Va 1ve Assy., Modulator (Incl. Items 1-12) Plug OIRing Spring, Outer Spring, Inner Pin Spool (N.S.S. - Order Item A) Plug Housing (N.S.S. - Order Item A) Spool (N.S.S. - Order Item A) Spring, Regulator OIRing Plug (Incl. Item 11) Gasket, Valve to Plate Gasket, Cover to Case Spacer, Cover to Case

-

2

-

-

2 2 2 1 1 1

-

Revision 2 - May, 1984

o190A- 5138A

137

TROIAN

\

\

I'-

"f?1~k) 104 105

138

~"" "" 101106

6149

Revision 2 - May, 1984

TROIAN TORQUE CONVERTER ASSEMBLY (CD) (C272-227) Item

A 1-6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 46A 47 48 49 50 51 52 53

Trojan Part No.

Faun Part No.

2116883 -------

2039327 4195597 6903234 6903419 6950226 6950225 4194534 2039326 4195408 2031391 4190304 2031475 4190317 2039326 4195408 6903234 2039327 4195597 6950224 2017670 4198022 2017670 4198022 2039280 2039281 2039282 7395214 6903237 2039284 4190700 6902164 4194487 6903484 2039316 4190715 6903505 2017670 4198022 2031391 4190304 2031480 4190320 2038032 4195590 6901566 4197457 6950117 4194509 6950118 4194510 2039311 7395881 2039310 4190711 2039304 4190707 2039312 4190712 2039309 4190710 2039308 4194983 2038589 4190684 6902856 4197469 -------------------

-------

6902476 2039300 7397366 6903238 2031498 7392165 2031392 4190305 6901890

Revision 2 - May, 1984 0190A- 5139A

Description

Converter Assy., Torque Not Applicable Stop, Valve OIRing Piston Spring, Inner Spring, Outer Pin, Roll Washer, Lock Bolt Pin, Roll OIRing Stop, Valve Valve, Regulator (Incl. Items 7-12, 15-17 & 21) Plug Plug Seat, Safety Valve Plunger, Safety Valve Spring OIRing Gasket Breather Gear, Pump Drive Snap, Ring Housing, Converter Plug Washer, Lock Screw, Oil Baffle Plug Plug Bearing Spacer Bearing Snap, Ring Shaft Snap, Ring Washer Snap,·Ring Sleeve, Charging Pump Gasket Not Applicable Not App li cab 1e Not Applicable Not Applicable Nut, Output Shaft Washer OIRing Bolt Washer, Lock Flange

Qty.

1

-

1 1 1 1 1 1 4 4 1 1 1 1 1 1 1 1 1 1 1 1 3 3 1

1 3 3 1 4 3 3 3 3 3 3 3 3 1 1

-

1 1 1 3 3 1 139

TROIAN TORQUE CONVERTER ASSEMBLY (CD) (C272-227) Trojan Part No.

Faun Part No.

54 2039297 55 2033516 56 2031392 57 6902475 58 2039287 59 6903242 60 2039344 61 6900788 62 6900787 63 6901535 64 6902481 65 . 6900836 66 6900785 67 6901534 68 2039275 69 6903263 70 2039293 71 6900781 72 2039302 73 6903267 74 6903266 75 2039290 76 6903485 77 2031519 78 2035686 79 2039269 80 2039323 81 2039262 82 2039263 83 6901395 84 6901396 85 2039275 86 6903486 87 2039319 88 6902093 89 2039320 90 2036817 2030811 91 92 6903053 93 2039270 94 6903054 95 6901794 96 2039324 97 2039261 98 6902438 99 2039325 100 6903513 101 ------102 6903512 102A 6903514

4190704

Item

140

4190305

4190723 4194314 4194492

4195103 4190702

4190701 4190328 7395050 7392343

4195103 4194486 4190641

4194455

4190719

Description

Qty.

1 2 2 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 6 6 1 1 1 1 1 1 1 1 1 1 1 8 8 1 1 1 1 1 1 1 1 32

Seal, Oil Nut Washer, Lock Retainer, Bearing Stud OIRing Bearing Snap, Ring Shaft, Output Gear, Output Shaft Bearing Snap, Ring Snap, Ring Gear, Tur ine Snap, Ring Bearing Ring, Piston Shaft, Turbine Stator Support & Sleeve Assy.

Spring, Piston Ring Expander Ring, Piston Snap, Ring Gear, Hub Bolt Washer, Lock Turbine Hub, Turbine Snap, Ring Snap, Ring Reaction Member Spacer Snap, Ring Bearing Hub, Impeller OIRing Impeller Washer Bolt Baffle, Oil OIRing Seal OIRing Snap, Ring Bearing, Impeller Cover Cover, Impeller (Incl. Item 99) Sleeve Bolt Not App li cab 1e Ring Gear, Kit (Incl. Items 100) Plate, Ring Gear Backing (N.I.)

-

1 1

Revision 2 - May, 1984

o190A- 5139A

TRDlAN TORQUE CONVERTER ASSEMBLY (CO) (C272-227 ) Item 103 104 105 106 107 108 109 110 111 128 129 130 131 132 133

Trojan Part No.

Faun Part No.

2039262 2039321 2039322 2031391 2031475 6902856 2073202 2042261 2031475

7392343 7395044 7395045 4190304 4190317 4197469 4190317

-------

6901271 4194372 2110245 2031391 4190304 2031371 4190297 2061575 2061574 4191155

Revision 2 - May, 1984 0190A-5139A

Description Snap, Ring Washer Bolt Washer, Lock Bolt Gasket Adaptor, Pump Washer, Lock Bolt 112-127 Not Applicable Stud Pump, Charging Washer, Lock Nut Sleeve Assy., Pump Drive (Inc l. Item 133) (N.I.) Snap Ring (N.I.) -

Qty. 1 8 8 24 24 2 2 6 6

-

6 1 6 6 2 2

141

TROIAN

:~

~~ ~

•. \ \ JOJ JOO

J03

,

142

6287

Revision 2 - May, 1984

TROIAN Torque Converter Assembly (G.M.) (For Machines Having Serial Numbers 41-3011 & Higher) Item

A B 1

2 3

4 5 6

Trojan Part No.

Faun Part No.

2119401 6955915 6901950 6901949 2019230 6900785 6901949 6901566 4197457

7 8 9 10

6902164 6901735 6901966 6901967 11 12 6903057 6901539 13 14 2031393 15 2031519 16 6902856 17 2110245 18 2039305 18A 2033515 19 2031391 20 2031476 21 22 2031391 23 6901948 24 25 6903058 26 27 2030835 28 6901947 29 6900976 30 6901955 6901956 31 32 6901955 6901957 33 34 6901958 35 6901566 36 6901566 37 6901963 38 6901962 39 6901960 40 6901961 6901959 41

4194487

6901009 2031392 2031506 2033384 6901008

4197329 4190305 4190326 4195538 4197328

42 43 44 45 46

4190306 4190328 4197469 4195106 4190457 4190304 4190304

4190284 4194329

4197457 4197457

4194467

Revision 2 - May, 1984 0190A-5145A

Qty.

Description

Converter Assembly, Torque (Incl. Items 1 thru 105) Kit (Incl. Items 73 and 74) Gear, Pump Drive Ring Bearing Ring, Snap Ring Plug Housing, Converter (N.S.S.)(Order Item A) Valve, Breather Ring, Snap Sleeve Assembly, Pump Dr'ive (Incl. Items 9 & 11) Ring, Snap OIRing Adapter, Pump Washer, Lock Screw Gasket Pump Assembly, Charging Stud Nut Washer, Lock .

Not Applicable Screw, Cap Washer, Lock Cap, Bearing Not Applicable OIRing Not Applicable Bolt Retainer, Bearing Bearing, Turbine Shaft Ring, Retainer Bearing, Output Shaft Front Ring, Retainer Ring, Snap Gear, Output Shaft Plug Plug Retainer Spring Piston Gasket Valve Assy., Regulating (Incl. Items 39, 42, 45 thru 47) Pin, Roll Washer, Lock Screw Plug Stop 142A

1 1 3 3 3 3 3 2 1 1

1 1

2 2 8 8 1 1 3 3 3 6 6 1 1

3 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

4 4 1 1

TROIAN Torque Converter Assembly (G.M.) (For Machines Having Serial Numbers 41-3011 & Higher) Item 47 48 49 50 51 52 53 54 55 56 57 58 59 60 60A 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77

78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 142B

Trojan Part No.

Faun Part No.

2033303 4190433

-------------

-------------

2033515 6900812 6900811 2059449 2033515 2031391 2039305 6901308 6901952 6955873 6901954 6901305 6901953 6903059 6900968 6902177 4600530 6903037 6903036 2039290 6901951 6903061 6902903 6902904 6902039 2039263 6903072 6903063 6903064 6903265 2031519 2031393 6903070 6901215 6901946 6903231 6901019 6901018 6901944 6901945 6903030 6902025 6902862 6901941 6902027

4190457 4194318 7395069 4190457 4190304 4195106 4194376

4197397 4194325

4190701 -

4190328 4190306 4194361 4194340 4194339

4194479 4194496 4194466

Qty.

Description OIRing Not Applicable Not Applicable Not Applicable Not Applicable Nut Washer OIRing Flange, Output Shaft Nut Washer, Lock Stud Seal, Oil Cap Retainer & Seal Assembly (Incl. Item 59 & 60) Gasket Bearing, Output Shaft Rear Shaft, Output Shaft & Gear Assembly Ring Sleeve Support Assembly, Stator (Incl. Item 66) Spring, Expander Ring, Piston Ring, Snap Ring, Snap Gear, Impeller Hub Ring, Snap Turbine Washer, Thrust Ring, Snap Ring, Snap Member, Reaction Spacer Ring, Snap Bearing, Hub Screw Washer, Lock Hub, Impe 11 er "0" Ring Ring, Retainer Impeller Plate, Lock Screw Baffle Ring, Seal Ring, Seal "0" Ring Ring, Snap Beari ng, Cover Impeller Cover

1

--

1 1 1 1 4 4 4 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 6 6 1 1 1 1 4 8 1 1 1 1 1 1 1

Revision 2 - May, 1984 0190A- 5145A

·TRDJAN Torque Converter Assembly (G.M.) (For Machines Having Serial Numbers 41-3011 & Higher) Item 96 97 98 99 100 101 102 103 104 105

Trojan Part No.

Faun Part No.

2039325 6901398 6902983 6902611 6901393 6901971 2031498 2031392 6901947 6901948

4190719 4197450 4197990 4194494 4197449 4197465 7392165 4190305

Qty.

Description Cover, Sleeve Plate, Backing Gear, Assy., Ring (Incl. Items 97, 99 thru 101) Stud Washer Nut Screw Washer, Lock Retainer Cap, Bearing

1 1 1 24 72

24 24 24 1 1

(N.S.S.) Not Serviced Separately

-

Revision 2 - May, 1984 0190A-5145A

142C

TROIAN

13

6286

Item

A 1 2 3 4 5 6 7 *8 *9 10 11

12 13

Trojan Part No.

Faun Part No.

6950224 2039326 4195408 2039327 4195597 2039415

-------

2033383 2039280 2039329 6950226 6950225 2039415 2039326 2039327 2039221

.

1420

PRESSURE REGULATING VALVE ASSEMBLY (G.M. Only)

4190444 4190720 4194534 4195408 4195597

Qty.

Description

Pressure Regulating Valve Assy. (Incl. 1-4 ¢ 6-12) Valve Stop Roll Pin Valve Stop Valve Stop "0" Ring Valve Piston (Incl. in Item 7) Valve Housing Pipe Plug Safety Valve Seat Valve Body & Piston Assy. (Incl. Item 4) Valve Spring, Inner Valve Spring, Outer Valve Stop "0" Ring Valve Stop Roll Pin Valve Stop Valve to Converter Housing "0" Ring *Note:

1 1 1 1 1 2 1 1 1 1 1 1 1 1

Items 8 & 9 must be serviced together.

Revision 2 - May, 1984 0190A-5146A

TROIAN

10

1-:>-----2

9~

)...,_----4 0--------

5

6~

CLUTCH CUT-OUT SWITCH Item

A 1 2 3 4 5 6 7 8 9 10 11 llA

Trojan· Part No.

Faun Part No.

2048300 6951104 6951100 6951105 6951101 6951102 6951103 6951097

4195629 4197511 4197512 4197512 4197508 4197509 4197510 4197504

-------

6951098 4197505 6951099 4197506 2078763 2036099 4195562

Revision 2 - May, 1984 0190A-5141A

Description

Switc"h, Clutch Cut-Out ( Incl. Items 1 - 10) Lever Grommet Pin Valve '0' Ring Nut, Cap Spring, Valve Body (N.S.S.)(Order Item A) Spring, Plunger Return Plunger Dial (N.!.)

Screw (N.!.)

Qty.

1 1 1 1 1 1 1 1 1 1 1 1 2

143

144

TROIAN BALL SLIP ASSEMBLY

.

Item

A B 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 16A 16B 16C

Trojan Part No.

Faun Part No.

2082814 6953069 2034372 4198702 2031393 4190306 2033517 4197823 6953070

-------

-------

6953071

4197585

-------------

6953066 6951148 4197515

-------

-------

6953068 6953067 2034372 2031393 2033517 2030225

4197584 4197583 4198702 4190306 4197823 4190265

Description

Prop Shaft Assy. (Incl. Items 1 - 16C) Group, Roll Slip (Incl. Items 5, 6, 8, 9, 12 & 13) Screw, Cap Washer, Lock Nut, Jam Yoke & Sleeve Assy.

Spring (N.S.S.)(Order Item B) Ball, Steel (N.S.S.) (Order Item B) Fitting, Grease Washer, Guide (N.S.S.) (Order Item B) Washer, Thrust (N.S.S.)(Order Item B) Yoke, Slip Cross & Bearing Assy.

Ring, Retaining (N.S.S.) (Order Item B) Seal, Rubber (N.S.S.) (Order Item B) Screw, Cap Washer, Shaft Screw, Cap (N.I.) Washer, Lock (N.I.) Nut, Jam (N.!.)

Fitting, Grease (N.l.)

Qty.

1 1 8 8 8 1 8 28 1 2 1 1 1 1 1 1 1 8 8 8 2

.

Revision 2 - May, 1984 0190A-5142A

145

TRDlAN

/ /

/

/

/

lOZ6L

146

Revision 2 - May, 1984

TROIAN PILLOW BLOCK ASSEMBLY

Item

A 1 2 3 4 5 5 5 6 7 7A 8 9 10

11 12 13 14 15 16

Trojan Part No.

2110326 2006216 2059385 2059384 2062146 2059471 2059472 2059473 2062147 2031480 2031391 2059377 2059383 2006208 2058126 2057960 2110313 2059380 2041073 2037699

Faun Part No.

4190100 4191117 4195668 4191160 4191118 4191119 4191120 4191161 4190320 4190304 4195666 4191116 4190099 4197915 4195662 4195667 4195584

Revision 2 - May, 1984 0190A- 5143A

aty.

Description

Pillow Block Assy. (Incl. Items 1 - 14) Seal Cup, Bearing Cone, Bearing Fitting, Pressure Relief Shim .004 Shim .006 Shini .015 Fitting, Grease Bolt Washer, Lock Plate, Cover Yoke Nut Shaft, Drive Pin, Cotter Housing Assembly Spacer Nut, Esna Bolt

-

1 2 2 2 1 AIR AIR AIR 1 6 6 1 2 2 1 2 .1 1 4 4

147

6

148

Revis'10n 2

- May~ 7984

TROIAN PROPELLER SHAFT ASSEMBLIES

Item A 1 2 3 4 5 6 7 8 9

A 1 2 3 4 5 6 7 8 9 10

Trojan Part No.

Faun Part No.

2099663 6851604 6851602 2034878 6851605 2030224 4190264 6851603

-------

2034881 4190567 2032138

2057954 6951151 2034377 2034376 6953075 2030225 2034378

4195553 4195552 4190265 4195554

-------

6951148 4197515 2032181 4197519 2032181 4197519

Revision 2 - May, 1984 0190A-5144A

Description From Converter to Transmission Shaft Assy., Propeller (6C) (Incl. Items 1-9) Yoke Assy., Slip Washer, Felt Cap, Dust Tube Assy.

Fitting, Grease Washer Not Applicable Spider & Bearing Assy.

Capscrew From Pillow Block to Front Axle From Transmission to Rear Axle Shaft Assy., Propeller (7CL) (Incl. Items 1-9) Yoke Assy., Slip Washer, Felt .

Cap, Dust Tube Assy.

Fitting, Grease Washer, Retainer Not Applicable Spider & Bearing Assy.

Capscrew Capscrew

Qty. 1 1 1 1 1 2 2

-

2 16

2 2 2 2 2 6 4

-

4 16 16

149

TRDlAN

150

. ·on Revlsl

2 - May, 1984

TROIAN Brake Controls and Lines

Item

Trojan Part No.

Faun Part No.

1

2

3 4 5 6

7 8 9

10 11 12 13 14 15 16 17 18 19 20 21

2104099 2088776 4195783 2031985 4190378 2032007 2088805 2032007 2053265 2032302 2046238 2104099 2088776 2031985 2032310

4197763 4197763 4198312 4195125 4195783 4190378 4195517

2083437 4191450 2034287 4190478 2099179 2088806 2038544 4199074

22

22A 23 24 24A 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47

4600339 2031522 2031619 2031393 2119199 2004358 2032294 2119065 2040808 6951286 2033395 2012038 2012046 2033398 2110343 2032764 2118938 2031479 2031391 2031617 2093751 2102413 2102414 2118484 2118485 2083444 2012046

4190330 4190349 4190306 4195426 4198418 4190825 4194615 4190447 4190146 4190147 4190411 4190319 4190304 4190347

4191451 4190147

Revision 2 - May, 1984 0160A-3662A

Description

Valve, Brake (See Page 160-161) Adapter Hose Adapter Switch, Clutch Cut-Out (See Page 143) Elbow, 90° Hose, Switch to Transmission Elbow Bushing, Reducer Elbow, 45° Switch, Stoplight Adapter Hose Adapter Tee Gauge, Air Pressure (See Page 66-67) Switch, Low Air Pressure Plug Elbow (Not as Illustrated) Hose Elbow Pressure Converter Assy. (See Page 158) Wire Assy., (N.I.) Bolt Nut Washer Breather Nipple Elbow Reservoir Gasket Cap, Fi 11 er Gasket Fitting Gasket Bolt, Fitting Hose Tee Angle, Mounting Bolt Washer Nut Angle, Mounting Brake Line, L.H. Rear Brake Line, R.H. Rear Brake Line, Front Brake Line, Rear Bolt, Fitting Gasket

Qty.

1 1

1 1 1 1 1 1 1 1 1

1 1 1 1

2 1 1

2 2 2

4 4

4 2 2 2 2 2 2 2

2 2 2 1

2

1 2 2 3

1 1 1

2 2 4

8

151

TROIAN Brake Controls and Lines

Item

48 49 50 51 52 53 54 55

Trojan Part No.

2033398 2012038 2033395 2085473 2085471 2301008 2087948 2110343

Faun Part No.

4190146 4190447 4191466 4191465 4196766

Description

Bolt, Fitting Fitting Gasket Brake Line, L.H. Front Brake Line, R.H. Front Adapter Hose Hose

Qty.

4 8 8 1 1 1 1 1

(N.!.) Not Illustrated

-

152

Revision 2 - May, 1984 0160A-3662A

TRDlAN

154

Revision 2 - May, 1984

TRDlAN Air Compressor Piping

Item

1 2 3 4 5 6 7 8 9 10 11 12 13

14 15 16 16A 16B 16C 160 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 39 40 41 41A 42 43 43

Trojan Part No.

Faun Part No.

-------

2034239 2046601 2031390 2031461 2300918 2082646 2005266 2059832 2031391 2031475 6953053 2031391 2031617

-------

4190473 4195625 4190303 4199060 4191444 4195429 4195670 4190304 4190317 4190304 4190347

2119043 6960473 6960475 4603551 4603559 6960474 2033386 4190445 2119430 -------

-------------------------------

-------------

2031391 2031617 6960472 2031947 2038471 2119822 2038471 2054598 2038470 2030739 2038470 2076346 2071713 2038470 2032007 4600350 2032007 2090801 2088767

4190304 4190347 4195509 4195592 4195592 4191069 4190677 ·4195453 4190677 4191368 4190677 4197763 4197763 4195810

Revision 2 - May, 1984 0160A-3661A

Description

Compressor (Furn. W/C.D. Engine) Gasket (C.D.) Governor, Air Washer, Lock (C.D.) Bolt (C.D.) Reservoir, Air Valve, Drain Plug Strap Assy. (Incl. Items 12-14) Washer, Lock Bolt Bolt Washer, Lock Nut Valve, Treadle (See Page 160-161) Dryer, Air (Incl. Items 16A- 18, 20-27 & 30) Filter Material (N.I.) Element, Heater (N.I.) Valve, Un10ader Nipple Plug Plug Bracket, Mounting Bolt (Furn. w/ltem 16) Washer, Flat ~Furn. w/ltem 16~ Washer, Lock Furn. w/ltem 16 Nut (Furn. W/ltem 16) Bolt (Furn. W/ltem 16) Washer, Flat (Furn. w/ltem 16) Washer, Lock (Furn. w/ltem 16) Nut (Furn. W/ltem 16) Washer, Lock Nut Valve, Check Elbow Adapter, Straight Hose Adapter, Straight Valve, Check Elbow Bushing, Reducer Elbow Hose (C.D.) Hose (G.M.) Elbow (c. D. ) Elbow Tube Assy. (N.I.) Elbow Hose (C.D.) Hose (G.M.)

aty.

-

1 1 2 2 1 1 1 2 4 4 2 2 2

-

1

1 1 1 1 1 2 1

-

4 4 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

155

TROIAN Air Compressor Piping

Item

44 45 46 47 48 49 50 51 52 52A 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71

Trojan Part No.

2031996 2031996 2088767 2090376 4600366 2034221

Faun Part No.

4190381 4190381 4195802 4190472

-------

2053263 2038470 2030739 2087449 2038471

4191055 4190677 4195453

2034383 2048604 2031390 2031452 2038470 2033858 2031985 2032007 2031996 2032007 2090376 2088767 2091312 2031463 2031390 2031616

4195555 4195630 4190303 4190313 4190677

-------

4195592

4190378 4197763 4190381 4197763 4195802 0,027545 4190303 4190346

Description

Elbow (c. D. ) Elbow (c. D. ) Hose (Not as Illustrated)(C.D.) Elbow (Not as Illustrated) Tee (Not as Illustrated) Valve, Relief Not Applicable Bushing, Reducer Elbow Bushing, Reducer (N.!.)

Hose Adapter Compressor (Furn. w/G.M. Engine) Gasket (G.M.) Fitting, Discharge (G.M.) Washer, Lock (G.M.) Bolt (G.M.) Elbow, 90 (G.M.) Elbow, 90 (G.M.) Connector, Straight (G.M.) Elbow, 90 (G.M.) Elbow, 45 (G.M.) Elbow, 90 (G.M.) Elbow, 90 Hose fG.M.~ Hose G.M. Bolt (G.M.) Washer, Lock (G.M.) Nut (G.M.)

Qty.

1 1 1 1 1 1

-2

1 1 1 1

-

1 1 2 2 1 1 1 1 1 1 1 1 1 2 2 2

(N.I.) Not Illustrated

156

Revision 2 - May, 1984 0160A-3661A

TRDlAN

158

CD

Revision 2 - May, 1984

TROIAN PRESSURE CONVERTER Used Per Machine Quantity Shown Is For 1) (Two Groups Item A 1 2 *3 *4 5 *6 *7 8 9 *10 *11 12 13 14 *15 16 17 *18 *19 20 *21 22 23 24 25 *26 27 28 29

Trojan Part No.

Faun Part No.

2120163 6960482 6960445 6960446 6960448 6960449 6960450 6960451 4600096 6960461 6960467 6960465 6960468 6960453 6960454 6960455 4603091 4600095 6960452 6960457 6960458 6751264 4194105 4603090

-------

6960466 6960484 6750182 6960447 2033516 6960469

Qty.

Description Pressure Converter Assy.

Shell Assy.

Piston Follower Felt Cup Pressure Plate, Piston Spring Seal, Vee Indicator, Rod Contact Assy. o Ring Ring, Retaining Back-Up Ring Piston Bleeder Screw Seal Ring, Sq. Cut End Cap Body Seal, Vee Valve Valve Body o Ring Nut Not Applicable Bushing Push Rod o Ring Expander Nut Washer

.

1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

-

1 1 1 1 2 1

NOTE: Service Repair Kit PIN 6956095 Includes Items *

Revision 2 - May, 1984 0190A-5148A

159

TROIAN

~I

-1---"

34

-2

'----3 ~.

~

@--"--4

B----5 0--"--6

~----..

7

01--"--8

~..

9

~4---10 C~)...

-11 @1 __ .... - - 1 2

!...

0..

0..

TP2677

160

18

17

13

14 15

16

Revision 2 - May, 1984

TROIAN BRAKE VALVE ASSEMBLY Item A B 1 lA 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 16A 16B 17

17A 18

~19

20 21 22 23 24 24A 25 26 26A 26B 27 28 29 30 31 32 33 34

Trojan Part No.

Faun Part No.

2090057 4195362 6750607 2054805 2031764 4195492 6953277 -------

6953283 6953285 6952194 6953284 6953287 6953286 4194713 6953291 6953288 6953289 6953290

r-------

6952200 2031454 2031390 2031616 2031449 2031390 2071719 6953280 6952182 6952204 6952205 6952206 2031427 2031389 6952208 2031451 2031390 2031616 2054810 2054809 2054808 2054811 2054806 2054807 2054804 2020635

4190314 4190303 4190346 4198318 4190303 4194711 4194660 4194669 4194670 4195462 4195460 4190303 4190346 4195654 4191071 4191070

Revision 2 - May, 1984 0120A-3033A

Description Valve Assy., Brake (Incl. Items B &2 - 32) Treadle Assy. (Incl. Items 1, lA, 33 & 34) Pin, Roller Pin, Cotter Spring Body (N.S.S.) Retainer Valve, Inlet & Exhaust '0' Ring Spring '0' Ring Seat Spring Diaphragm Washer Screw Spacer Ring, Retaining Bolt Washer, Lock (N.!.)

Nut (N.!.)

Bolt Washer, Lock Plate Piston '0' Ring Spring, Rubber Seat Washer Screw Washer, Lock Retainer Bolt Washer, Lock (N.!.)

Nut (N.!.)

Pin, Fulcrum Pin, Roll Plate, Mounting Button, Stop Plunger Boot Roller Treadle

Qty. 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 4 4 4 3 3 1 1 1 1 1 1 1 1 1 3 3 3 1 1

1 1 1 1 1 1

161

e~24'

31

\

3

33

162

32

llZRL

Revision 2 ~ May, 1984

TROIAN PARKING BRAKE

Item

Trojan Part No.

2098498 2109797 2031519 2117970 2098380 2030797 2032980 6602366 6602368 6602369 2037587 6602373 6602362 6602360 10 6602374 11 12 6602379 6602380 13 14 6602381 15 6602370 16 6602375 17 6602371 18 6602363 19 6602382 20 6602376 6602377 21 22 6602378 23 6602361 24 6602362 25 6602383 26 6602384 27 6602385 28 6602364 29 2031616 30 2053602 30A 2032007 2037661 31 32 2098824 33 2032982 A 1 2 2A 3 4 5 6 6A 6B 7 8 9

Faun Part No.

4190328

4190346 4197763 4195531

Revision 2 - May, 1984 0120A-3041A

Description Brake Assy., Disc (Incl. Items 6 thru 29) Bracket, Caliper Mount Bolt Shim (N.r.)

Disc, Brake Bolt (Brake Disc to Flange) Locknut Shoe & Lining Assy., Brake (Incl. Items 6A & 6B) Lining Rivet Screw, Cap Washer, Lock Bushing Arm, R.H. Front (Incl. Item 8) Rod Lever Pin, Clevis Pin, Cotter Pin Spring Retainer Pin Spring Washer Nut, Spherical Nut Arm, R.H. Rear (Incl. Item 23) Bushing Screw Nut Bracket Screw Nut Grease Fitting Adapter 45° (N.I.) Bolt Stud Nut

Qty. 1 1 3 3 1 8 8 2 2 16 2 2 2 1 1 1 2 2 2 1 2 2 1 2 1 1 1 2 2 2 1 2 2 2 2 4 4 4

163

TROJAN

/

2

~,-

/'

/'

l~~i 8

1129L

164

. ,. on 2 Revls

May, 1984

TROJAN Parking Brake Linkage

.

Item

1 2 3 4 5 6 7 8 9

Trojan Part No.

Faun Part No.

-------

2031473 4190315 2031391 4190304

-------------------

2080231 2033514 2108994 2033515 10 2072243 11 12 2010556 13 2031769 14 2109796 15 2109768 15A 2031770 15B 2036822 16 2109782 17 2108154 18 ------19 ------20 ------21 2010556 22 2032962 23 2031769 24 2032859

4191422 4190456 4198132 4195545 4191328 4190143 4198701 4198585 4195574

4190143 4195528 4198701 4195526

Revision 2 - May, 1984 0120A-3035A

Qty.

Description

Brake Lever Assembly (See Page 166-167) Bolt Lockwasher Clevis Pin (Furnished w/ltem 1) Washer (Furnished w/ltem 1) Cotter Pin (Furnished w/ltem 1) Clevis Nut Brake Cable Nut Clevis Clevis Pin Pin Bellcrank Assembly Shaft Cotter, Pin (N.l.)

Washer, Flat (N.l.)

Spacer Link Not Applicable Not Applicable Not Applicable Clevis Pin Flatwasher Cotter Pin Clamp

-

2 2

-

-

-

1 1 1 1 1 1 1 1 1 2 2 1 2

-

2 2 2 1

165

TROIAN

e' @

2

C».

3

19-5

20

\~@i

4

5

I m(g~ 6

7

@ f

15

TP2303

166

Revl'sl'on

2 - May, 1984

TROIAN PARKING BRAKE LEVER ASSEMBLY

Item

A B 1

Trojan Part No.

Faun Part No.

2098047 4191614 6955995

1A 2 3 4 5 6

7 8 9 10 11

12 13

14 15 16 17 18 19 20 21

2031764 4195492 6960007 2036815 4195571

Revision 2 - May, 1984 0120A-3043A

Description

Lever Assembly (Incl. Items 1 thru 21) Knob Repair Kit (Incl. Items 1 thru 3) Knob (N.S.S.)(Order Item A) Pin (N.I.)(N.S.S.)(Order Item A) Washer, Spring (N.S.S.) (Order Item B) OIRing (N.S.S.)(Order Item B) Handle Assembly, Lever (N.S.S.)(Order Item A) Washer, Spring (N.S.S.)(Order Item A) Pin (N.S.S.)(Order Item A) Not Applicable Spacer (N.S.S.)(Order Item A) Bracket Assembly, Pivot (N.S.S.)(Order Item A) Spacer (N.S.S.) (Order Item A) Rivet (N.S.S.)(Order Item A) Pin, Cotter Pin Bracket, Mounting (N.S.S.)(Order Item A) Washer, Flat Link (N.S.S.)(Order Item A) Tube Assembly, Adjusting (N.S.S.)(Order Item A) Screw, Adjusting (N.S.S.)(Order Item A) Washer, Spring (N.S.S.)(Order Item A) Ring, "E" (N.S.S.) (Order Item A) Washer, Flat (N.S.S.)(Order Item A)

Qty.

1 1

167

TROIAN

1

2

345

6

e

..

/

t,

12

168

./1

/" /-<I /'

11

10

9

8

7

Revision 2 - May, 1984

TROIAN FRONT AXLE ASSEMBLY

Item A 1 2 3 4 5 6 7 8 8A 9 10 11 12

Trojan Part No. 2117280 2034663 2016292 6601567 6600296 2006240 6602197

Faun Part No. 4190523 4195410 4193744 4190103 4193883

-------

6601948 6600482 2034663 2042298 2093676 2006298

4193867 4195287 4190523 4190893 4195019 4190110

Qty.

Description Axle Assembly, Front (Incl. Items 1 Through 12) Plug, Differential 'Level Breather Housing, Axle (Incl. Items 1,4,5 & 9) Stud, Short Stud, Long Gasket, Silastic Material (3 oz.)

Not Applicable Nut, Carrier to Housing Washer Plug, Differential Drain Stud Wheel Nut, Wheel Plug, Planetary Fill

1 1 1 1 10

4 1 14 14 1 46 46 2

.

Revision 2 - May, 1984 0120A-3128A

169

TRDlAN

2

3

4

5

6

l 14

9

170

8TP2814

Revision 2 - May, 1984

TROIAN REAR AXLE ASSEMBLY

Item

A 1 2 2A 3 4 5 6 7 8 9 9A

Trojan Part No.

2117281 2034663 2016292 2032292 6601579 6600296 2006240 6602197

Faun Part No.

4190523 4195410 4193744 4190103 4193883

-------

2006298 6601948 6600482 10 2034663 11 ------12 2042298 13 2093676 14 6601442

4190110 4193867 4195287 4190523 4190893 4195019

Revision 2 - May, 1984 0120A-3129A.

Description

Axle Assembly, Rear (Includes Items 1 through 14) Plug, Differential Level Breather (Located on front of HSG) Elbow ( N•1. ) Housing, Axle (Incl. Items 1, 4,5 & 9) Stud, Short Stud, Long Gasket, Silastic Brake Head Assembly (See Index) Plug, Differential Fill Nut, Carrier to Housing Washer Plug, Differential Drain Brake Head Assembly (See Index) Stud Wheel Nut, Wheel Plug, Planetary Fill . -

Qty.

1 1 1 1 1 10

4 1

-

1 14 14 1

-

46 46 2

171

TRDlAN

/

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/

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-- ~ :~\~ -~ \ -

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V'

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.

172

Po< Eo!

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~

-

--_.

-

,

-

\C 00 N

CoD

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&>

-

...,..., -...,

Revision 2 - May, 1984

TROIAN Planetary Hub Group - Front Axle Item 1 1A 2 3 3A 4 5 6 7 8 9

Trojan Part No.

Faun Part No.

2037736 6602505 6601583 2037717 6601588 2034489 4195367 2034488 4190488 6602896 6602895 -------

6602867 4602633 10 lOA 6600032 4196843 lOB 6601948 4193867 11 ------12 6601946 12A 6601947 13 6602866 14 2042298 4190893 15 2093676 4195019 16 2034489 4195367 17 2034488 4190488 18 6602864 19 6602863 20 6602176 20A 4600510 21 ------22 6602177 4193882 23 6602862 24 2034751 4190542 25 6600452 4193761 26 6602861 27 6602894 28 6602197 4193883 29 6602892 30 6602893 30A 6602830 30B 4602813 31 2017646 4195445 32 ------33 ------34 6601442 35 ------36 2037659 4190662 36A 6601119 37 6600463 4193766

Description Bolt Washer Adapter, Brake Mounting Capscrew Washer Cup, Inner Bearing Cone, Inner Bearing Seal, Oil Spindle Not Applicable Shaft Stud Washer Nut, Brake Disc Head Assembly" Brake (See Index) Disc, Brake Dowel, Brake Disc (N.I.) Hub & Cup Assembly (Includes Items 4 & 16) Stud, Wheel Nut, Wheel Cup, Outer Bearing Cone, Outer Bearing Hub & Sleeve Assembly Gear, Ring Nut Lock Kit (N.r.)

Not Applicable Washer, Sun Gear Gear, Sun Ring, Snap Washer, Inner Thrust Gear, Pinion Washer, Outer Thrust Gasket Material, Si1astic Spider, Planetary Gear (Includes Items 31 &37) Shaft, Planetary Pinion Set Screw (N.I.) o Ring (N. r. ) Button, Thrust Not Applicable Not Applicable Plug, Planetary Fill Not Applicable Capscrew Washer, Lock Button, Thrust

Qty. 14 14 1 6 6 1 1 1 1

-

1 16 16 16

-

1 4 1 23 23 1 1 1 1 1 1

-

1 1 1 3 3 3 1 1 3 3 3 1

1 -

30 30 3

(Two Groups Used Per Machine; Quantity Shown is for One)

Revision 2 - May, 1984 0120A-3132A

173

TRDlAN

---

.,

.,~\

--_.

----

174

CD

-

'"

--

- -

Revision 2 - May, 1984

TROIAN Planetary Hub Group - Rear Axle

Item

1 1A 2 3 3A 4 5 6 7 8 9

Trojan Part No.

Faun Part No.

2037736 6602505 6601583 2037717 6601588 2034489 4195367 2034488 4190488 6602896 6602880 -------

6602649 6601949 4602633 10 lOA 6600032 4196843 lOB 6601948 4193867 11

-------

12 6601946 12A 6601947 6601581 13 14 2042298 . 4190893 15 2093676 4195019 16 2034489 4195367 17 2034488 4190488 18 6602864 19 6602879 20 6602176 4600510 21 22 6602177 4193882 23 6602878 24 6600454 4193763 25 6600452 4193761 26 6602877 27 6602894 28 6602197 4193883 29 6602904 30 6602905 30A 6602830 30B 4602318 2017646 4195445 31 32 ------33 ------34 6601442 35 ------36 2037659 4190662 36A 6601119 37 6600463 4193766

Description

Bolt Washer Adapter, Brake Mounting Capscrew Washer Cap, Inner Bearing Cone, Inner Bearing Sea 1, Oil Spindle Not Applicable , Shaft Stud Washer Nut, Brake Disc Head Assembly" Brake (See Index) Disc, Brake Dowel, Brake Disc (N.I.) Hub &Cup Assembly (Includes Items 4 & 16) Stud, Wheel Nut, Wheel Cup, Outer Bearing Cone, Outer Bearing Hub & Sleeve Assembly Gear, Ring Nut Lock Kit, Wheel Nut Washer, Sun Gear Gear, Sun Ring, Snap Washer, Inner Thrust Gear, Pinion Washer, Outer Thrust Gasket Material, Si1astic Spider, Planetary Gear (Includes Items 31 &37) Shaft, Planetary Pinion Set Screw (N.I.) o Ring (N. I. ) Button, Thrust Not Applicable Not Applicable Plug, Planetary Fill Not Applicable Capscrew Washer, Lock Button, Thrust

Qty.

14 14 1 12 12 1 1 1 1

-

1 16 16 16

-1

4 1 23 23 1 1 1 1 1 1 1 1 1 3 3 3 1 1 3 3 3 1

-

1

-

30 30 3

(Two Groups Used Per Machine; Quantity Shown is for One)

Revision 2 - May, 1984 0120A-3133A

175

TROIAN

TP2912

176

Re vlsion .

2

- May, 1984

TROIAN .

Item A B

c

1 2 3 4 5 5A 6 7 8 9 10 11

Trojan Part No.

Faun Part No.

4602466 6955652 6956017 6601594 6602143 6602732 -------

6601578 2048620 6601591 4193862 6602102 6602025 6601600 6602024 4195300

-------

12 6601596 12A 6601597

BRAKE GROUP

Description Brake Head Assembly (Includes Items 1 through 12A) Kit, Packing (Includes Items 7, 8 & 10) Kit, Repair (Includes Itembs Band 9) Pin Carrier & Lining Assembly Bolt Plate, Torque (N.S.S.)(Order Item A) Cap, Inlet Plug (N.!.)

Valve, Hydraulic Bleeder Boot Packing Piston Packing Not Applicable Bolt Washer, Lock -

Qty.

1 1 1 4 2 4

-2 1

2 4 4 4 2

-

8 8

NOTE: Six groups used per machine; Quantity shown is for one, left or right hand. Application is made by moving plug in cap to the top or bottom of brake head.

Revision 2 - May, 1984 0190A-5149A

177

TRDlAN

1

2

3

I

9

8

1

, 6 TP2914

..

178

Revision 2

- May, 1984

TROIAN BRAKE GROUP (FRONT AXLE) (Two Groups Used Per Machine; Quantity Shown is For One)

.

Item

A B C 1 2 3 4 5 6 7 8 9 10

11 11A

Trojan Part No.

Faun Part No.

6602395 6955653 6956018 6601594 6601593 6602356 4193886

-------

6601591 4193862 6602102 6602025 6601600 6602024 4195300 6601578 6601596 6601597

Qty.

Description

Brake Head Assembly (Includes Items 1 through 11A) Kit, Packing (Includes Items 6, 7 &9) Kit, Repair (Includes Items Band 8) Pin Bolt Carrier & Lining Assembly Plate, Torque (N.S.S.)(Order Item A) Valve, Hydraulic Bleeder Boot Packing Piston Packing Cap, Inlet Bolt Washer, Lock

1 1 1 4 4 2

-

2 2 2 2 1 1 4

4

-

Revision 2 - May, 1984 0120A-3127A

179

o

2 3 4 5 6

7 8 9

fO If 12 13

'4

;:0

rt> <::

en 0

:J

N

3:-

QJ

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36 35 34

33

323t 30 29

28

27

26

25

24

23,

22

TROIAN FRONT AXLE DIFFERENTIAL GROUP

Item

Trojan Part No.

Faun Part No.

Description

Carrier Assy. Differential Complete(Incl. Items 1-47B) Carrier & Cap Assy. Differential (Incl. Items 9,43-46) Case Assy., Differential (Incl. Items 5, 30, 32-35, C 41, 47, 47A &47B) Gear & Pinion Assy., Drive (Incl. Items 11, 12, 28, D 2006224 29 &42)(6.17:1) Cage Assy., Pinion Forward Bearing (Incl. 15,26, &27) E 6600846 Ring, Adjusting 6601778 1 Cup, Bearing (L.H.) 2 2006290 4190108 3 2006292 4190109 Cone, Bearing (L.H.) Bolt 6602821 4 4A 6601948 4193867 Nut (N.I.) 4B 6600032 4196843· Washer (N.I.) Flange Half, Differential Case (N.S.S.)(Order Item C) 5 Not Applicable 6 Screw, Adjusting 7 6600652 Nut, Lock 2034633 4190521 8 Carrier, Differential (N.S.S.) (Order Item B) 9 Shim (.010) 10 2034461 4190485 Shim (.005) 10 2006310 4197880 Shim (.003) 2034463 4190486 10 Retainer 2006234 4194955 11 12 2006294 4195036 Bearing, Rear 13 6600190 4196854 Cone, Bearing Spacer Kit 14 6956075 Cup, Bearing 15 6901167 Gasket 2006312 4194853 16 17 2034427 4190484 Seal Assembly, Cover &Oil (Incl. Item 24) Not Applicable 18 19 2034483 4190487 Capscrew Washer 20 2006220 4190101 21 2006208 4190099 Nut Not App 1.i cab 1e 22 Companion Yoke & Slinger Asembly 23 2038389 24 2006216 4190100 Seal, Oil 25 6600189 4196853 Cone, Bearing Cage, (N.S.S.)(Order Item E) 26 Cup, Bearing (N.S.S.)(Order Item E) 27 6901167 Pinion, Drive (N.S.S.)(Order Item D) 28 Ring, Lock 29 6600848 4195044 30 6600299 4195039 Washer, Thrust Not Applicable 31 32 6600341 4193745 Gear 33 6600298 4196857 Spider 34 6601777 4193866 Gear, Side 35 2006262 4190105 Washer, Thrust 36 2006292 4190109 Cone, Bearing (R.H.) Ring, Adjusting 37 6601778 38 6600704 4193815 Pin, Cotter 39 2006290 4190108 Cup, Bearing, (R.H.) A B

6602909 6600340 6601398

Revision 2 - May, 1984 0120A-3134A

Qty.

1 1

1 1 1 1 1 12 1?

12 1

1

AIR AIR AIR 1 1 1 1 1 1

8 1 1 1 1 1

1 1 4

4 1 2 2 1 1 2 1

181

TRDlAN FRONT AXLE DIFFERENTIAL GROUP

Item

40 41 42 43 44 45 46 47 47A 47B

Trojan Part No.

Faun Part No.

-------

-------

-------

------6600432 2300376 -------

2037702 2037706 6600032 4196843

Qty.

Description

Not Applicable Plain Half, Differential Case (N.S.S.)(Order Item C) Gear, Drive (N.S.S.)(Order Item D) Cap, Bearing (N.S.S.)(Order Item B) Washer Bolt Cap, Bearing (N.S.S.)(Order Item B) Bolt, Short Bolt, Long Washer (N.r.)

-

4 4

-

4 8 12

.

-

182

Revision 2 - May, 1984 0120A-3134A

-I::>

3 4 5 6 7 8 9

fO

"

'2 f3

14

'7 18 19

4

42

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~

.

~

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36 35 34

33

32 3. 30 29

-I::>

28

27

26 25

24

23

22

TPaOO

TROIAN REAR AXLE DIFFERENTIAL GROUP

Item

A B

C D

Trojan Part No.

Faun Part No.

Diff. Carrier Assy., (Incl. Items 1-15,17-22 & 24-47A) Carrier & Cap Assy. Differential (Incl. Items 9,43-46) Case Assy., Differential (Incl. Items 5, 41, 47 & 47A) Gear & Pinion Assy., Drive(Incl. Items 12,21,28,29&42)

6602906 6600375 ·2034577 6602908

2034591 2034620 2 2034619 3 2034590 6602819 4 4A 6601948 48 6600032 E 1

(6.17:l)

4190514 4195093 4190519 4190513 4193867 4196843

5 6

7 8

6600652 2034633 4190521·

9

10 10 10 11

12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40

2034626 2034625 4190520 6600472 4193767 2034637 4195094 2034596 6956080 2034594 2034615 4190516 2034610 4190515 2037659 2034616 6601955 2006212 6601638 2034609 2034595

4190662 4190517 4193870 4195092

2034594 2034640 4190522 2034582 4195033 2034581 2034585 2034583 2034584 2034590 2034620 2044169 2034619

Description

4190512 4190513 4195093 4190945 4190519

Revision 2 - May, 1984 o120A- 3130A

Cage Assy., Pinion Forward Brg (Incl. 13,15,25,26,27) Ring, Adjusting Cup, Bearing (L.H.) Cone, Bearing (L.H.) Bolt Nut (N.I.) Washer (N. I. ) Flange Half, Differential Case (N.S.S.)(Order Item C) Not Applicable Screw, Adjusting Nut, Lock Carrier, Differential (N.S.S.) (Order Ite~ B) Shim (.OlO) Shim (.005) Shim (.003) Not Applicable Bearing, Rear Cone, Bearing Spacer Kit CuP? Bearing GasKet Cover and Seal Assy.

Not Applicable Capscrew Washer Nut Not AppliCable Flange,. Brake Yoke Seal, Oil Cone, Bearing Cage, (N.S.S.)(Order Item E) Cup, Bearing Pinion, Drive (N.S.S.)(Order Item D) Ring, Lock Washer, Thrust Not Applicable Gear Spider Gear, Side Washer, Thrust Cone, Bearing (R.H.) Ring, Adjusting Pin, Cotter Cup, Bearing, (R.H.) Not Applicable

Qty.

1 1 1 1 1 1 1 1

12 12 12 1

1

AIR AIR AIR 1 1

1 1 1 1

8 1 1

1

4 4 1

2 2 1 1

2 1

185

TROIAN REAR AXLE DIFFERENTIAL GROUP

Item

41 42 43 44 45 46 47 47A

Trojan Part No.

Faun Part No.

Qty.

Description

Plain Half, Differential Case (N.S.S.)(Order Item C) Gear, Drive (N.S.S.)(Order Item D) Cap, Bearing (N.S.S.)(Order Item B) Washer Bolt Cap, Bearing (N.S.S.)(Order Item B) Bolt, Short Bolt, Long

-------------

-------

6600432 2300376

-------

6601958 6601957

-

4 4

-4 8

-

186

Revision 2 - May, 1984 o120A- 3130A

TROIAN

4

3

5

6

7

TP2182

Tires And Wheels Item

A 1 2 2A 2B *3 4 5 6 7

Trojan Part No.

Faun Part No.

2096691 2096692 2030210 4195448 2030204 4195447 2056824 4198766

-------

2030198 2031146 2031147 4109375 2031148

Description

Wheel Assy., (Incl. Items 1 & 4 thru 7) Rim Base Assy.

Valve Stem Assy.

Adapter (N. 1. ) Valve Cap (N.I.) Tire, Tube &Tub1ess 23.5 x 25-12 PR Flange Band, Bead Seat OIRing Ring, Lock

Qty.

4 4 4 4 4 4 8 4 4 4

* Not Sold For Replacement.

Revision 2 - May, 1984 0120A-3039A

187

TROIAN

188 Revision 2 - May, 1984

TROIAN CAB (E/ROPS) For Machines Having Serial Numbers Thru 41E-3018 Item

A 1

2 3

4 5 6 7 8 9

10 11

12 13 14 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32

Trojan Part No.

2109821 2105734 2105905 2105735 2105906 2104898 2105128 2104897 2105129 2104896 2105130 2105229 2105947 2105946 2109819 2109820 2105227 2105228 2104900 2111481 2105131 6851765 2036814 2031389 2031615 2104957 2104960 2031389 2031615

Faun Part No.

4197224 4195570 4195460 4190345 4196275 4198772 4195460 4190345

2048096

33

34 35 36 37 38 39 40 41 42 43 44 45 46

2041076 4195608 2110451 4198771 2099826 2109265 2109266 2031391 2031617 6851210 2036818 2117824 6954749 6954748

4198770 4198774 4198775 4190304 4190347 4198787 4195573 4198785 4198834 4198833

Revision 2 - May, 1984 0120A-3074A

Description

Cab, E/Rops (Incl. Items 1-34) Glass, Rear Rubber, Glass Mounting - Rear Glass, Windshield - Front Rubber, Glass Mounting - Front Glass, Upper Front Quarter Panel Rubber, Glass Mounting - Upper Front Quarter Glass, Lower Front Quarter Panel Rubber, Glass Mounting - Lower Front Quarter Glass, Rear Quarter Panel Rubber, Glass Mounting - Rear Quarter Panel Weather Seal - Shroud Opening Weather Seal - Bottom Sides Weather Seal - Bottom Rear Door Assy. R.H. (Incl. Items 19-22 and 23-26) Door Assy. L.H. (Incl. Items 19-22 and 23-26) Weather Seal - Door Top and Bottom Weather Seal - Door Sides Glass, Door Glass, Sliding (Option) Rubber, Glass Mounting - Door Lock Washer Lockwasher Nut Hinge Screw Lockwasher Nut Not Applicable Not Applicable Not Applicable Not Applicable Not Appl icable Bolt Not Applicable Nut, Elastic Stop Mirror (Includes Items 36 & 37) Nut (N.S.S.) Washer (N.S.S.) Mirror, Spot Bracket, Mirror - R.H. Bracket, Mirror - L.H. Lockwasher Nut Knob, Door Retaining Washer Tube Spring Nut

Qty.

1 1 1 1

1 2 2 2 2 2 2 1 2 1 1 1 4 4 2 2 2 2 8 8 8 2

40 40 40

8 8 2 2 2 2 1 1 4 4 . 2 2 2 2 2

189

TRDlAN CAB (E/ROPS) Having Serial Numbers Thru 41E-3018 For Machines Item

47 48 49 50 51 52 53

Trojan Part No.

2036105 2117879 2117878 6950888 2031863 2101196 2108570

Faun Part No.

4195563 4198786 4197500 4195504 4196002

Qty.

Description

4 4 4 4 4 1 1

Bolt Bumper, Rubber Washer, Flat Washer, Loc Nut Mirror, Inside Rear View (N.I.)(Optiona1) Pipe, Mirror Mounting (N.I.)(Optiona1) For Machines Having Serial No. Thru 41E-3018

-

190

Revision 2 - May, 1984 0120A-3074A

TROIAN

C 76

....

c.

..

..

190a

Revision 2 - May, 1984

TROIAN CAB (E/ROPS) For Machines Having Serial Numbers 41E-3019 & Higher Item

A 1

2 3

4 5 6

7 8 9

10 11 12 13

14 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46

Trojan Part No.

2119965 2105734 2105905 2105735 2105906 2104898 2105128 2104897 2105129 2104896 2105130 2105229 2105947 2105946 2118766 2118765 2105227 2105228 2104900 2111481 2105131 6851765 2036814 2031389 2031615 2118780 2104960 2031389 2031615

Faun Part No.

4197224 4195570 4195460 4190345 4198772 4195460 4190345

2048096 2041076 4195608 2110451 4198771 2099826 2109265 2109266 2031391 2031617 6851210 2036818 2117824 6954749 6954748

4198770 4198774 4198775 4190304 4190347 4198787 4195573 4198785 4198834 4198833

Revision 2 - May, 1984 0190A-5152A

Description

Cab, E/Rops (Incl. Items 1-34) Glass, Rear Rubber, Glass Mounting - Rear Glass, Windshield - Front Rubber, Glass Mounting - Front Glass, Upper Front Quarter Panel Rubber, Glass Mounting - Upper Front Quarter Glass, Lower Front Quarter Panel Rubber, Glass Mounting - Lower Front Quarter Glass, Rear Quarter Panel Rubber, Glass Mounting - Rear Quarter Panel Weather Seal - Shroud Opening Weather Seal - Bottom Sides Weather Seal - Bottom Rear Door Assy. R.H. (Incl. Items 19-22 and 23-26) Door Assy. L.H. (Incl. Items 19-22 and 23-26) Weather Seal - Door Top and Bottom _ Weather Seal - Door Sides Glass, Door Glass, Sliding (Option) Rubber, Glass Mounting - Door Lock Washer Lockwasher Nut Hinge Screw Lockwasher Nut Not App li cab 1e Not Applicable Not App li cab 1e Not Applicable Not App li cab 1e Bolt Not Applicable Nut, Elastic Stop Mirror (Includes Items 36 &37) Nut (N.S.S.) Washer (N.S.S.) Mirror, Spot Bracket, Mirror - R.H. Bracket, Mirror - L.H. Lockwasher Nut Knob, Door Retaining Washer Tube Spring Nut

Qty.

1 1 1 1 1

2 2

2 2

2 2 1

2 1 1 1 4

4 2 2 2 2 8 8 8 2

38 38 38

8 8 2 2 2 2 1 1 4 4 2 2 2 2 2

190C

TRDlAN CAB (£/ROPS) For Machines Having Serial Numbers 41£-3019 & Higher Item 47 48 49 50 51' 52 53

Trojan Part No.

Faun Part No.

2036105 2117879 2117878 6950888 2031863 2101196 2108570

4195563 4198786 4197500 4195504 4196002

Qty.

Description

4 4 4 4 4 1 1

Bolt Bumper, Rubber Washer, Flat Washer, Loc Nut Mirror, Inside Rear View (N.I.)(Optional) Pipe, Mirror Mounting (N.I.)(Optional) For Machines Having Serial No. 41£-3019 & Higher

\

-

1900

Revision 2 - May, 1984 0190A- 5152A

TROIAN

4

3

\

\ \

\

\ \, \

\ \ \

\

\ \ \

\

\

\

\

\

\

\

\

\

\

'

\ \

\

\

\

\

\\

21

20---

17

14

13

12

11

10

9 TP2954

192

Revision 2 - May, 1984

TROIAN FRONT WINDSHIELD WIPER KIT

Item

1 2 2A 3 4 4A 5 5A 6 6A 7 8 9 10 11 12 13 14 15 16 17

18 19 20 21 22

Trojan Part No.

2303854 6952971 6952972 2112360 2030745 2031389 6952962 2049429 6850709 6850708 6850707 6850706 6850705 6850704 6850703 2093617 2080151 6952973 2115148

Faun Part No.

4197557 4197558 4195454 4195460 4197556 4195633 4197208 4197207 4197206 4197205 4197204 4197203 4197202 4195836 4191421 4197559

-------

2050575 2115146 2094254 2065405 2093420 2092474

4195841 4198715 4195835 4195826

Qty.

Description

Blade Bolt Nut Arm, Wiper Bolt Washer, Lock Nut Washer Nut Washer (N. I. ) Driver Cap, Rubber Nut Washer, Steel Washer, Fiber Spacer Kit, Adapter (Incl. Items 5, 5A & 14) Gasket Wire Switch, Ignition (See Page .66-67} Connector Wire Switch, Wiper Grommet Motor, Wiper (Incl. Items 6 thru 11) Pad, Mount

.

1 1 1 1 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1

-

1 1 1 1 1 1

.

Revision 2 - May, 1984 0120A-3072A

193