O and K WHEEL LOADER MODEL 2000Z-TB123 PARTS MANUAL - PDF DOWNLOAD

Parts Manual TB123 Serial No. 3147901 & Up

PARTS MANUAL Machine Serial No. .. . . ..................................................................... .

Engine Model ...................................... SeriaJ No. ............................ ..

Transmission Part No.

...... .............. Serial No. ......................... ..

Front' Axle Part No. ....... ..... ..... ...... Serial No... ...... ................... ..

Rear Axle Part No................... ......... Serial No. ............................. -

MODEL 2000Z MANUAL T8 123 MANUAL PART NO. 4607318 SERIAL NUMBER 3147901 & UP REVIS-ION 1,AUGUST,1989

TAOd• • • •OUIlTAI• • •NC.

TROIAN

This manual illustrates and identifies maintenance parts for the Mode12000ZLoader, to enable you to determine the part number and name assigned to the part you wish to order. Ordering by proper part number and name will help ensure the receipt of "the proper part the first time without time-consuming exchanges of correspondence or other annoying delays.

An index is provided in the front of this manual to help you determine which illustration contains the part you. want to order.

Determine the basic" system or assembly in which the part is used, and find this system or assembly in the Index. It will reference the pages which illustrate and list the part.

This manual contains the latest information available at the time of printing. However, at the discretion of Trojan Industries Inc. its contents are subject to change without notice. This reservation is in keeping with the Company's policy of constant progressive improvement and refinement of all our products. As a result of such policy, certain changes may be made from time to time which will not be covered in this manual.

This manual has been indexed .by group numb~rs, which identifies tne area of the machine that requires servicing. The first two digits in the group numbers indicates the area of the machine.

Example:

Group 32 05 Q..!.

32 - Indicates - Hydraulic System 05 - Indicates - Hydraulic Tank Assembly 01 - Indicates - Hydarulic Filter

These group numbers are for easy reference

£!i!.l.

The group numbers are provided for easy access to the area in which the part is used. Find the basic group number, turn to the illustration and find the part (item number) you want to order.

TRDlAN

Because we are constantly upgrading our equipment, it is necessary that the SERIAL NUMBER of your machine accompany every repair parts order. To assure the receipt of the proppr part, it ;s essential that the following information be included with your parts order: MACHINE MODEL NUMBERMACHINE SERIAL NUMBER PART NUMBER OF THE DESIRED PART PART NAME OF THE DESIRED PART QUANTITY OF ITEM WANTED NAME AND ADDRESS TO WHICH PART SHOULD BE SENT USE ONLY PARTS WHICH ARE AUTHORIZED BY TROJAN INDUSTRIES, INC. TO ENSURE THAT ORIGINAL DEPENDABILITY AND PERFORMANCE WILL BE MAINTAINED. Certain abbreviations are used in the parts list to cal' your attention to specific situations. These abbreviations are explained as follows:

AIR

- As Required: No specific quantity can be assigned to the part since the number usp.d varies from machine to machine.

N.S.S.

- Not Serviced'Separately: This part is not serviced by itself but, for reasons of matching fit with another part or for other reasons, it is serviced only as part of another assembly.

N.1.

- Not Illustrated: The part is used on the machine, but is not shown on the parts illustration.

WHEN YOU RECEIVE PARTS: Check immediately to assure that you have received the correct parts, the correct quantity, and that they are in good condition.

Report any errors to your Trojan Distributor.

In case of shipment damage, make any claims to the carrier immediately.

3

TROIAN

65

01

4

03

11

25

30 26

17

10

07

32

03

20

16

<i>TROIAN

~

TABLE OF CONTENTS

Part Number Index Is Located At The End Of Sections PAGE

GROUP 01 -

FRAME GROUP 0000 0100 2100 -

Front Frame Rear Frame Pivot Group - Main

11 13 15

03 -

AXLES GROUP 3100 3101 3102 3103 -

Front Axle Planetary Hub Brakes Differential, Front

17 19 21 23

3200 3201 3202 3203 -

Rear Axle Planetary Hub Brakes Differential Assembly, Rear

25 27 29 31

04 -

AXLE MOUNTING GROUP Front 1100 Rear 1200 -

07

ENGINE, CONTROLS & FILTERS GROUP See Engine Section

~

10 -

TRANSMISSION, TORQUE CONVERTER GROUP Transmission Assembly & Mounting 0000 Transmission Hydraulic System 0100 Damper Assembly 1001 Torque Converter 1002 Drive Assembly .1003 Transmisssiop Housing 1004 Lubric.ation 1005 Oil Fill Inlet 1006 Plug Installation 1007 Pressure Valve 1008 Control Valve Mounting 1009 Control Valve Assembly 1010 Counters haft 1011 Clutch Assy., Forward & 1st 1012 Clutch Assy., 2nd & Reverse 1013 Clutch ASsy., 3rd & 4th 1014 Final Drive 1015 Parking Brake 1016 10166Brake Shoe Filter, Transmission.

1017 Emergency·pump Cover 1018 Speedometer Drive (Option) 1019 Power Take Off - 1st 1020 -

Rev. 2-11/89

33 33

35 37 39 41 43 45 47 49 50 51 53 55 57 59 63 67 71 73 72 74· 75 76 77

5

.4.iPTROIAN GROUP 11 -

12 14 15

16 -

17 -

PAGE STEERING GROUP 0000 - Hydraulic System 0001 - Cylinder, Steer 0900 ~ Emergency Steer Installation (Optional) 0902 - Pump, Emergency Steer (Optional)

79 81 83 85

PROPELLER SHAFTS GROUP 0000 - Propeller Shafts & Linkage

87

TRANSMISSION" CONTROLS GROUP 0000 Parking Brake Linkage

89

AUTOMATIC BUCKET LE\~LER 6200 - Hydraulic System Electrical System 6~01 Switch Box Assembly 6202 Solenoid Valve 6203 Bucket Indicator 6204

93 93B 930 93F 93H

BRAKE SYSTEM GROUP 2000 - Brake Controls & Lines 2001 - Brake Valve Installation - 1 Pedal 2002 - Braek Valve Installation - 2 Pedal ELECTRICAL SYSTEM GROUP 0000 - Battery & Wiring "Lights & Electrical Components 0001 Battery Box 0002 Instrument & Switches 0003 2700 Ventilator, Roof Windshield Wiper, Rear 3300 35QO Work Light/Installation (Option)

95 99 101 103 - 1040 107 109 III

112 113 114

SHEET METAL - ENGINE GROUP 0000 - Hood Assembly & Exhaust Pipe 1300 - Hood Panel & Accoustical Installation

117 119

22 -

FENDERS & MUDFLAPS GROUP

121

23 -

FUEL TANK GROUP 2000 - Fuel Tank/Installation

123

25 -

WHEELS & TIRES GROUP

125

26

CAB GROUP 1300 - Floorplates 1600 Cab Assembly/Windshield Wiper & Washer 1601 Cab Door Frames/Locks 1602 Acoustical Installation, Cab 2200 Seat Assembly Installation 2201 Seat Assembly

127 129 131 133 135

20 -

6

l36A

Rev. 2-11/89

4i>TROIAN GROUP 29 -

PAGE COVERS GROUP - TANK 0600 - Headlight Mount Assembly

137

30 -

HEATER GROUP 0000 - Heater System 1500 - Defroster System

139 141

32 -

HYDRAULIC SYSTEM GROUP 0500 Tank Assembly, Hydraulic 0501 Filter 4000 Main Hydraulic Syst~m 4001 Servo Hydraulics 4002 Main Control Valve 4003 Unloading Valve 4004 Pump Assembly 4005 - Flow Divider Valve Assembly

143 145 147 151 153 155 156 l56C

33 -

3RD FUNCTION HYDRAULIC SYSTEM 3000 - 3rd Function (Air/Electric) 3rd Function (3rd Spool Valve)

l56E 156J

61 -

COUNTERWEIGHT 0000 - Counterweight

157

LIFT ARMS GROUP 0000 Lift Arm Linkage 0001 Cylinder, Bucket 0002 Cy.linder, Hoist 9000 - Bucket Assembly 9100 Bucket Attachments

159 161 163 165 190

MISCELLANEOUS GROUP 1200 - Lubricating System 1204 - Alcohol Injector 1205 - Safety Walk Installation

194 195 196

65 -

---

--

79 -

Rev. 2-11/89

7

~TROIAN QUICK REFERENCE

*-

Filter Kit (Complete)

4610645

AIR CLE-ANER *Large Element *Sma11 Element Indicator, Vacuum

0747093 0747092 0746461

1 1 1

*Fue1 Pump Strainer Kit *Transmission Filter *Hydrau1ic Element *Oi1 Element *Fue1 Element

4201350 7381004 1696145 41343774795772

1 1 1 1 1

0048091 4791564 4600023

1 1 1

TOOL KIT - COMPLETE (Option) BASIC (Option)

4177158 4616378

1 -1

DECAL KIT

4602551

1

TEST KIT - COMPLETE

4189602 4189603

1 1

FILTERS

BELTS Air Compressor Air Cooling Blower (Set) Alternator

Rev. 2-11/89

9

TRDlAN

01

0000

o FRONT FRAME Item

Trojan Part No.

1 2 4 5 7 8 9 10

March, 1986 0198A-5417A

Faun Part No.

4179291 4175022 4125256 0012027 7121361 1500065 4151163 3300008

Description

Frame Assembly, Front Cover Bushing Snap Ring Bolt Washer Molding, Fabric Grease Fitting.

Qty.

1 1 1

4 4 4 4 1

11

01

0100

REAR FRAME Item

Qty.

1 2

1 1

Rev.1-9/89

Part No

4181616 4127467

Description

Frame Assembly, Rear Pin, Draw Bar

13

TROIAN

14

~TROIAN

01

2100

MAIN PIVOT GROUP Item

Qty

1 2 4 5

1 2 1 1 1 1 1 1 1 1 1 1 1 2 1 1 2 2 6 3 6 3 1 1

6

7 8 9 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26

Part No

4181381 4127489 4773648 4178644 4178645 4178643 4178512 4178642 4174074 5088679 4125151 5069515 4156641 4178479 4148999 4149103 4155977 4138460 7120974 7120075 4154637 7120576 4155114 4155633

Rev. 1-9/89

Description

Safety Link, Frame Lock Pin Plate, Lock Plate, Lock Plate, Lock Plate, Lock Pin Pin Seal Bearing, Pivot (Upper) Bearing, Pivot (Lower) Inner Race Inner Race Seal Seal, Slip Seal Pin, Hair Shim ' Bolt Bolt Bolt Bolt Bolt, Socket Head Lock Nut

15

-03

3100

AXLE ASSEMBLY FRONT Item

1

A B C D E

Part

Qty_

1

-

-

No

8472861

REF REF REF REF 4607531

Rev. 1-9/89

Description Axle Assembly - Front(Ref Faun 9324112) Planetary Hub Assy.(See Group 033100) Brake Disc Assy.(See Group 033102) Differential Assy.· (See Group 033103) Diff. Case & Gears(See Grotip 033104) Axle wINo-Spin (Optional)

17.

.~

18

<Q>TROIAN

03

3101

PLANETARY HUB ASSEMBLY (FRONT AXLE) Item

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 60 61

Part No

Qty

12 6 6' 6 6 4 4 4 4 6 2 58 2 2 2 4 4 2 2 2 2 2 24 24 2 40 40 40 2 2 2 1 1 1 1 1 1 1 2 2 32 32 32 1 1

0026738 5088662 0309066 0012165 0039933 0343049 2162045 0784001 0039868 1578023 0308057 7121279 0348017 0012139 0313106 5088643 1335028 0320013 0311122 0360076 0012136 0352133 0010114 4601310 0026703 7120459 0026589 1251072 5051020 5088657 0015481 0359451 0359452 0368461 2162045 4155204 0784007 2162035 0912007 0269077 7122229 0026777 1251037 0398975 0298318

Rev. 1-9/89

Description

Thrust Washer Roller Set Gear, Planetary Snap Ring o Ring Pin Seal Plug Button, Thrust Snap Ring Spider, Planetary Bolt Button, Thrust Snap Ring Gear, Sum Inner Race Nut Thrust Washer Gear, Ring Hub, Ring Gear Snap Ring Hub Housing Stud Nut Disc, Brake Bolt Washer Nut

Bearing, Roller Bearing, Roller Seal, Shaft Shaft, Axle (1028 MM Lg.) Shaft, Axle (1088 MM Lg.) Housing, Axle Seal Plug Plug o Ring Breather Spindle Bolt Washer Nut

Spider ASsy. (Incl. Items 1-6,10,11,13) Spindle & Bearing (Incl. Items 16 & 40)

19

<'i>TR.OIAN

20

4iPTAOIAN

03

3102

DISC BRAKE (FRONT AXLE) Item

34 44 45 46 47 48 49 50 51 52 53 54 54A 55 55A 56 56A 57 57A 58

Part No

Qty

6 6 6

24 12 12 4

12 3 4 1 2 2 4

1 2 2 4

AIR

REF 1693298 7122226 0045112 0026589 0026754 1251077 7384622 7395369 1696462 4123943 4921003 1696499 4921004 1696499 4921004 1696499 4021003 1696499 0762454

Rev. 1-9/89

Descri pt ion

Housing, Axle (See Group 033101) Breather Bolt Bolt Washer Washer Nut Seal Kit (Was 7397129 Thru SiN 3147101) Plate Lining Kit (Services 2 Calipers) Cover Caliper Assembly o Ring "(NI) Caliper Assembly o Ring (NI) Caliper Assembly o Ring (NI) Caliper Assembly o Ring Piston, Caliper (NI)

21

22

~TROIAN

03

3103

DIFFERENTIAL ASSEMBLY (FRONT AXLE) Item

Qty

A

1 1 20 2 1 1 2 1

1 2 2.2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36

AlB AlB AlB

1 2 8 2 1 1 1 1 1 4 4 2 2 1 16 16 20 2 2 2 2 4 4 1 1 1 1

Part No

9325858 0398916 7121308 0039075 5069971 0323068 5055011 0003891 0026651 0026652 0026653 0208069 7121024 7120823 0049109 00154.69 0017402 0023092 0398984 0308033 0309050 0057929 0307057 0306046 0398869 6220038 0049111 7121383 5069758 0053100 0049160 0027401 0026589 6220141 0040388 0326072 0886095 1252020

Rev. 1-9/89

Description

Differential Assembly Housing Assy., Differential Bolt . Button, Thrust Bearing, Roller Cover Bearing, Roller Spacer Shim (.2 MM) Shim (.5 MM) Shim (1.25 MM) Cover Bolt Bolt Lockwasher Seal, Shaft Flange Nut, Flange Gear Set, Bevel Spider Pinion Washer Pinion Washer Case Bolt Lockwasher Bolt Bearing, Roller Nut Plate, Locking Bolt Washer Bolt Seal Block, Slide Screw Nut

23

03

<i>TROJAN

3200

AXLE ASSEMBLY REAR Item

1 A B C D E

Part No

Qty.

1

--

--

8472835 REF REF REF REF 4607532

Rev. 1-9/89

Description

Axle Assembly(Ref Faun 9323133) Planetary Hub Assy.(See Group 033201) Brake Disc Assy.(See Group 033202) Differential Assy.(See Group 033203) Diff. Case & Gears(See Group 0332040 Axle wiNo Spin (Optional)

25

-.~

26

03

3201

PLANETARY HUB ASSEMBLY (REAR AXLE) Item

Qty

1

12 6 66 6 6 4 4 4 4 6 2 40 2 2 2 4 2 2 2 2 2 24 24 2 40 40 40 2 2 2 2 1 1 1 1 1 1 2 32 32 32 1

2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 60

Part No

0026738 5088641 0309064 0012165 0039933 0343046 2162045 0784001 0039868 1578023 0308051 71212790348017 1578019 0313098 4920003 4155721 4156305 0311121 0360071 0012136 0202139 0010114 4601310 0026671 7120459 0026589 1251072 5051018 5088639 0015434 0359449 0368401 2162045 4155204 0784007 2162035 0912007 4920001 6220321 0026686 1251208 0398936

Rev. 1-9/89

Description

Thrust Washer Roller Set Gear, Planetary Snap Ring o Ring Pin Seal Plug Button, Thrust Snap Ring Spider, Planetary Bolt Button, Thrust Snap Ring Gear, Sun Imier Race Nut Thrust Washer Ring Gear Hub, Ring Gear Snap Ring Hub Stud Nut Disc, Brake Bolt Washer Nut Bearing, Roller Bearing, Roller Seal, Shaft Shaft, Axle Housing, Axle Seal Plug Plug Seal Breather Spindle Bolt Washer Nut Spider ASsy. (Incl. Items 1-6,10,11,13)

27

N

tI'I

28

03 DISC BRAKE

3202

.

(REAR AXLE)

Item

Qty

44 45 46 47 48 49 50 51 52 53 54 54A 55 55A 56 56A 57 57A 58

4 4 4 16 8 8 4 8 2 4 1 2 1 2 1 2 1 2 AIR.

Part No

1693298 7122226 0045112 0026589 0026754 1251077 7384622 7395369 1696462 4123943 4921003 1696499 4921004 1696499 4921004 1696499 4921003 1696499 0762454

Rev. 1-9/89

Description

Breather Bolt Bolt Washer Washer Nut Seal Kit (Was 7397129 thru SiN 3147101) Plate Lining Set (Services 2 Calipers) Cover Caliper ASsy. o Ring (NI) Caliper Assy. o Ring (NI) Caliper Assy. o Ring (NI) Caliper ASsy. o Ring (NI) Piston, Caliper (NI)

29

30

03

TROIAN

3202

DISC BRAKE (Rear Axle) Item

Trojan Part No.

34 44 45 46 47 48 49 50 52 53 54 55 56 57

Faun Part No. REF 1693298 7122226 0045112 0026589 0026754 1251077 7397129 1696462 4123943 7395897 7395899 7395898 7395900

Description Housing, Axle (See Group 033101 Front & 0332UI Kear) Breather Bolt Bolt Washer Washer Nut Seal Kit Lining Kit, Brake Cover Caliper Assy.

Caliper Assy.

Cal iper Assy.

Cal iper Assy.

Qty.

-

6 6

6 24 12 12 6

3 6 1 2

1 2

I

March, 1986 0198A-5422A

30A

TROIAN

30B

~TAIIJAN

03

3203

DIFFERENTIAL ASSEMBLY (REAR AXLE) Item

Qty

A 1 2 2.2 3 4 5 6 7 8

1 1 16 2 1 1 2 1

9

10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33

AIR AIR AIR

1 2 8 2 1 1 1 1

1 4 4 2 2 1 16 16 16 2 2 2 2 4 4 1

Part No

9324858 0398895 7121308 0039075 5069926 0323067 5055Q10 0003888 0026615 0026616 0026617 0208070 7121023 7120296 0049109 0015468 0017369 0023093 0398915 0308040 0309056 0026607 0307055 0306048 0398867 6220102 0049110 7121383 5069888 0053094 0049160 0027401 0026589 6220141 0040397

Rev. 1..;,9/89

Description

Differential Assembly Housing Assy., Differential Bolt Button Thrust Bearing, Roller Cover Bearing, Roller Spacer Shim (. 20 MM) Shim (.50 MM) Shim (1.25 MM) Cover Bolt Bolt Lockwasher Seal, Shaft Flange Nut, Flange Gear Set, Bevel Spider Pinion Washer Pinion Washer Case Bolt Lockwasher Bolt Bearing, Roller Nut . Plate, Locking Bolt Washer Bolt Seal

31

~TROIAN Axle Mounting-Front

Axle Mount i ng-Rea r

2-- •.-

8

32

4.iPTAOIAN

041100 04 1200 AXLE MOUNTING

Item

Part No

Qty

Description

FRONT AXLE 1 2 3

8 8 16

4154609 4155704 ' 1500078

Bolt (M 24x220) Nut, Lock (M24) Washer (M24) REAR AXLE

1 2

3 5 6 7 8 9 10 11

1 2 2 8 2 8 2 8 3 4

Rev. 1-9/89

4174436 4127386 4136153 4154540 4155111 4155711 4155633 1500069 3300008 4148840

Cradle, Axle Pin Bushing Bolt (M20x180) Bolt (Ml2x100) Nut, Lock (Ml2) Nut, Lock (M20) Washer (M2 0 ) Grease Fitting Wiper

,33

TRDlAN

232.L. 20 21~

~

13 "9

22 15

34

10

0000

«

TRANSMISSION MOUNTING Item

Qty

A

1 1 1 .1 1 1 1 2 1 1 4 2 4 2 2 2 1 2 1 1 2 1 1

B C 1 3 4 5 8 9 12 13 15 16 17 18 20 21 22 23 24

Part No

8853055 8853074 7383266 7383713 73832,65 7383712 4178038 4179552 4173892 4173893 7120342 7120135 15000.69 1500068 1578010 1747024 2041172 4155753 4158838 1726237 4125352 1631021 0039421

Rev. 1..;..S1/89

Description

Transmission Assembly (Thru SIN 384~jUU) Transmission Assy.(S/N 384130 & Higher) Gasket Set (Thru SIN 3841300) Gasket Set (SIN 3841301 & Higher) Seal Kit (Thru SIN 3841300) Seal Kit (SIN 3841301 & Higher) Block, Mount Lug Block, Mount Block, Mount Bolt Bolt Washer Washer Snap Ring Snap Ring p'in Cotter Pin Switch, Temperature Switch, Pressure Bushing Back-up Ring o Ring

35

·

,TROIAN

6

36

'

~TROJAN

10

0100

TRANSMISSION HYDRAULIC SYSTEM Item

1 2 5 6

Qty

1 1 3 2

Part No

4168044 4168045 1633714 1640759

Rev. 1-9/89

Description

Hose (47.25") Hose (49.25") Fitting, Hose Fitting, Hose·

37

w (X)

t I IMI

184

~,,-..-\

~

-~

250

'200

~-~-',

\

~~~--

\ \

120

"".

,,--'"\ ,,'

.,

\

I

028

140

\

\

\

130

I

020

\

\

026

\ "

\

..----- -----

---------..--

..----

060 050 I <P-~ I-

\

\

-------

\

~

'~

\

(\.

o ,', ,..--'

~ ~ U~ ~~~'()a~-/';' . ~ ,~. . (,.1 280

440'

090

070 \'

.

\

__

\

\ \\

e. \. --0-'- .

,'A' . •'(J.,

220

210

.

•

,::-:::>'

>"

270

\

050

-436

080''

},

. .

A

\

\

\ \ \

"

018

. \

~----

190

\ 010

<9.iPTROJAN

10

1001

DAMPER ASSEMBLY

Item

10 18 20 26 28 34 50 60 70 80 90 120 130 140 160 180 184 190 200 210 220 250 270 280 436 440

Part No

Qty

1 3 9 2 2 1

12 12 4 1 1 1 1 2 1 1 11 1 12 1 1 1 1 1 1 1 1

7382475 0593141 4154658 2434078 2434139 4138701 7832124 7121036 1500065 7381119 00405721747070 7395262 4154682 7397927 7_382476 7120038 7120039 1251006 4156781 7397932 1747051 7381156 7382825 7394349 7399557 7399558 7399559 7399560 7399561 7399562 7399563 3469203 0057791 0057790 0026778

Rev. 1-9/89

Description

Housing Bolt Bolt Roll Pin Roll Pin Gasket Bolt (Thru SIN 3841300) Bolt (SIN 3841301 & Higher) Washer

Disc

o

Ring Snap Ring

Disc Bolt Plate, Lock Cover Bolt Bolt Nut Bearing, Ball Washer Snap Ring Flange Adapter Plate, Capture Spacer Shim (1.40 MM) Shim (1.30 MM) Shim (1.20 MM) Shim (1.10 MM) Shim (1.00 MM) Shim ( .80 MM) Shim ( .50 MM) Shim ( .30 MM) Shim ( .10 MM) Shim ( .20 MM)

39

10

TROIAN

.1002

'

~ ----, "

o

\

,

\

. ~, o .

0~

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---

10

TORQUE CONVERTER ASSEMBLY Item

Trojan Part No.

10

March, 1986 0198A-5435A

Faun Part No. 7382477

Description Torque Converter Assembly

Qty.

1

41

.,::a.

I\)

260 230

,

110

.'

190

210

"',~ 244

I

\

\a-.---- .-- .---\

----

.-'--

---.-- --

___

090

050

o-J w\J

,/

t(\f\

060

•

o~

~~a~ U' 140

1J1II'--

120

\

.

012 ..... ,

070

~1

---

014

040 020 030

t I z-1

I

~ 240

~ ~ ~ ()\t)~

\,

~

220 ~

, 210 260 '

I'

()

10

<i>TROJAN

1003

DRIVE ASSEMBLY

Item

10 12 1420 30 40 50

60 70 80 90 100 110 120 130 140 150 160 170 190 200 210 220 230 240 244 260

Part No

Qty

1 1 1 1 1 -I 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 8 1 1 1 1 1 1 1 1 1 2 1 1 4 2 2 2

7399566 2434250 2434251 5092008 7383314 7398194 4093007 1091334 1091155 1091165 1091164 109.1156 1091163 1091162 1091161 1091157 1091160 1091158 1091159 7390430 7397885 1578015 7399567 7399568 7399569 7397888 7399647 7121311 7397890 7397891 2271250 7381240 7397892 1092518 7397893 7398195 7384710 5088594 7384711 3041181 7120029 7120026 7120306 1578010

Rev. 1-9/89

Description

Shaft, Drive Roll Pin Roll Pin Bearing, Ball (Thru SIN 3841300) B~aring, Ball (SIN 384301 & Higher) Gear, Drive Bearing, Ball Shim (2.10 0) Shim (1.90 0) Shim (1. 80 0) Shim (1. 75 0) Shim (1.70 0) Shim (1.65 0) Shim (1.60 0) Shim (1.55 0) Shim (1.50 0) Shim (1.40 MM) Shim (1.30 0) Shim (1.10 0) Shim (1.0 0) Shim Snap Ring Ring, Piston Flange Gasket Gasket Cover, Bearing Bolt Ring, Piston Bearing, Needle Seal, Shaft (Thru SIN 3841300) Seal, Shaft (SIN 3841301 & Higher) Shaft, Output Ring, Piston Gasket Gear Pump (Thur SIN 3841300) Gear Pump (SIN 3841301 & Higher) Bearing, Ball (Thru SIN 3841300) Bearing, Ball (SIN 3841301 & Higher) Key, Woodruff Bolt Bolt Bolt Snap Ring

43

010

370 (40 0) 570 (M 8x14) 734 (AM 26x1,5)

Q-650

I

I

.J 410

t.\~- ~~

830

411,..

~ I

210

~

-

-

"

216

f 'Q/

_-:.1>

~Q

170

---i /180

.

'l:)

24.0 I _\ a-r--o o--""""v

818 \

816

250

~{\------

\

.

\.... ---~{}:--.

I

"-

320 310

44

~_s ~'\ 216

814 490 \ f' . _---., 'O\J

190

10

<9#>TAIUAN

1004

TRANSMISSION HOUSING ASSEMBLY

Item

Qty

10 170 180

1 1 1 1 1 1 3 3 2 1 1 1 2 1 2 2 2 1 1 1 8 1 1 1 1 1 1 1 1 1 1 1 1

190 200 210 216 220 240 250 310 320 370 410 414 450 460 490 570 605 610 650 734 814 816 818 830 840 850

Part No

7382826 2162102 0784011 0784035 7397912 7397913 7121047 1500062 73823.17 2162105 7398389 2162051 0771014 1548004 0784011 0784035 2162102 0771016 4149778 2152132 7121462 7397789 7382478 7398215 7384417 0056180 4155277 0071004 2162170 7381122 7384713 7380390 1548011

Rev. 1-9, 89

Description

Housing Seal Plug (Thru SIN 3841300) Plug (SIN 3841301 & Higher) Cover Cover Bolt Washer Cover Seal Plug Seal Plug Disc Plug (Thru SiN 3841300) Plug (SIN 3841301 & Higher) Seal Plug Seal Seal (SIN 3841301 & Higher) Bolt Gasket (Thru SiN 3841300) Cover (Thru SIN 3841301 & Higher) Breather (Thru SIN 3841300) Breather (SIN 3841301 & Higher) Plug Plug (SIN 3841301 & Higher) Plug Seal Cover (Thru SIN 3841300) Cover (SIN 3841301 & Higher) Cover (SIN 3841301 & Higher) Cover (SIN 3841301 & Higher)

45

~

en

11- 060

410

\7/

t.1 ;

070<~~>070 0

100

Q

1.1

=R

~~

~

0800· _ 170 _ F . {} Co 120 = 2nd 070 130 = 3 rd 140· = 4th

I

410

lt

070~~ •

010

110 =!1st

·2nd 1st

~TRIUAN

10

1005

TRANSMISSION LUBRICATION Item

Qty

10 30 50 60 70 80 100 110 120 130 140 170 410 460

1 1 2 2 15 1 1 1 1 1 1 11 1 1

Part No

7397895 7395493 7120022 4132942 2162052 7383061 7383062 7383063 7383061 7383061 7383061 1633062 1092892 0040218

Rev. 1-9/89

Description

Tube, Suction Gasket Bolt Fitting, Hollow Bolt Washer, Sealing Hose Assembly Hose Assembly Hose.

Hose Assembly Hose Assembly Hose Assembly Fitting Fitting, Hollow Bolt o Ring

47

10

iRDIAN

1006

50

31

~

150

'"~, .. '\ ~_ ...... 6:i

"-.~

130

OIL FILL INLET TRANSMISSION Item

Trojan Part No.

10 20 30 31 50 80 130 150

March, 1986 0198A-5443A

Faun Part No.

7382521 7395493 7120022 7395493 7382522 7398214 7397915 7121003

Description

Tube, Dipstick Gasket Bolt Gasket Dipstick Deflector Cover· Bolt

Qty.

1 2 2 1 1 1 1 2

49

TROIAN 10

1007

030

020

I

030

PLUG INSTALLATION Item

20 30

Trojan Part No.

Faun Part No.

2162112 0784005

.

Qty.

Description

o Ring

2 2

Plug

.

50

March, 1986

0198A-5444A

10

<e>TROIAN

1008

11OT31

PRESSURE CONTROL VALVE Item

Qty.

710 720 730 740 750 760 7.70 780 790

1 1 1 1 1 1 1 1 1

Part No

0004045 7397917 4136179 4117682 7397922 4138307 1747063 7380552 1747015

Rev. 1-9/89

Description

Ball Spring Bushing Piston Spring Washer Snap Ring Roll Pin Snap Ring

5.1

4.iPTROIAN -..... ... ......

-,

_00"=0--0

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~TROIAN

10

1009

CONTROL VALVE MOUNTING TRANSMISSION Item

Qty

10 20 24 30 40 50 60 70 80 100 120 140 150 154 160 180 260 270 280 350 360 370

1 2

380 390 400 410

1 1 1 1

2 2 3 3 6 1 1

1 10 6 1 1 1 1 1 1 1 1

2 1 2

Part No

7399666 7382481 7382482 7382483 7399669 7381124 0004030 7399670 6220013 0593078 6220015 7381125 7399672 7383130 6220017 4154783 0782005 2162170 4154975 0782005 2162170 7382484 7384725 4133166 7832913 4133058 2162170

Rev. 1-9/89

Description

Intermediate Plate Gasket Gasket Body Diaphragm Diaphragm Ball Spring Bolt Bolt Bolt Cover Gasket Gasket Bolt Bolt Plug Seal Set Screw Plug Seal Hose Assy. (Thru SIN 3841300) Hose ASsy. (SIN 3841301 & Higher) Fitting, Hollow Bolt Seal Fitting, Hollow Bolt Seal

53

CJ1

~

~r,410

. '-'1400 · 20 , O _--

380

_-----1

110~!"""1::,.0 ()(1i~~ ~ ~~._.-L-: ~: ~JY~'" _-- __-----,1-_--- '~(),

350

_- _

_----

120

I

I: _-J

I

090 __ 1

'

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, .-

"11~ ~2&~2;"'~~~J I

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__

290

070

140

144

150

24' 0 '

\

260

.,-,:_--

~

----- -----

"'0 500

.....

~

490 _____ '...--- ---- ---- ; r-V 690

I

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194 270

'-',' - " -".....-'-"->

,

-

_--------t~(f,~~ 1,80'" \Ii 190 160

~-\ \

.\

320

\...-~-

340

II II

J ---- ----- ---

~

610

\

"620

I

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I I,

'

670

.~

\

"1

330 :\), () ' '

. '~,~'.. .~.

700

a

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,.9. ----

I

r...

JI

C>

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..-r'«l

_-J r-"" I " ..... '- "

_----280 300 ___ 31'0

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,qo

170

k-

230

"

• ~"~~V(" ._ ----' ~ ~.....-;_------'-'10 -

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060 050 '\.

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660

...4 \--~

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3~4

10

1010

TRANSMISSION CONTROL VALVE ASSEMBLY Item

A 10 '20 30 40 50 60 70

80 90 100 110 120 130 140 144 150 160 170 174 180 190 194 200 210 220 230 240 250 260 270 280 290 300 310 320 330 340 342 34.4 350 360 370

Qty

1 1 1 1

-

Part No

7383267 7382488 7391332 7391400

NSS

7395478 7395477 7382489 AlB - 7382490 7391401 AlB AlB 7382491 7382492 AlB 1 7391334 1

1 4

-1 1 1

1 1 1 1 1 1

-1 1 1

-1 1 1 1 1

NSS 7399681 7391336 0039253

NSS 7382494 7382495

NSS 7391340 7391341 7384730 1500083

NSS 7399685 7380129 7399681

NSS 7391336 0039253 7399687 7391340 7399681

-

NSS

1

NSS

1

1 1 1 7 3 4 4 8 8

7399681 7391336 0039253 7382498 7382499 6220413 4154936 7832209 7393420 7832165 1574045

Rev. 1-9/89

Description

Control Valve Assembly Housing Detent Spring Piston (Order Item A) Spring Spacer Shim Shim Shim Shim Shim Bushing ,Spool Spring Detent o Ring Spool (Order Item A) Spring Spring Detent (Order Item A) Piston Detent (Thru SIN 3841300.)

Detent (SIN 3841301 & Higher) Washer (SIN 3841301 & Higher) Piston (Order Item A) Spring Spring Spring Spool (Order Item A) Detent o Ring Detent Detent Spring Spool (Order Item A) Spring Spool (Order Item A) Detent o Ring Cover Gasket Bolt Bolt Bolt Solenoid Bolt Loc kwas her 55

~TRD.IAN

. 10

1010

TRANSMISSION CONTROL VALVE ASSEMBLY

Item

Qty

380 400 410 460 470 480 490 500 580 590 600 610 620 630 640 650 660 670 680 690 700

1 4 4 1 1 1 6 6 1 1 1 1 1 1 1 1 1 1 1 1 1

Part No

Description

Harness, Wire Screw Lockwasher Cover o Ring

7391349 6702081 1574021 7391347 0039948 7391348 7382005 2162170 4088515 7382500 7382501 7382502 7382503 7382504 7382505 7382506 4155177 2162170 7382485 7382486 7382487

Clip

Plug Seal Bearing, Needle Gasket Valve Gasket Cylinder, Air Piston Seat, Spring Spring Plug Seal Spring Check Pin, Roll

.

56

Rev. 1-9/89

10

1011

,

~

040

I~

020 064-

100

\..

064)

~ ~ / ~~ ") ~' '<I: r{J 01 0

\

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240

(

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Q

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09 0.

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..,

I

COUNTERSHAF (TRANSMISSIOi)

""Ite m

I

....

1 1 1 1 :1 1 4 1 1 1 1 2

10 20 40 50 64 90 100 190 200 220 230 240

L·

Qty.

I

Part No

7382507 7397810 4155952 7382508 4620461 7398509 7121023 2434232 2434174 1500065 7121016 7382510

r

Rev. 1-9/89

I

-

Description

Shaft Gasket Pin Thrust . Roller Gear

~~sher

et of 28)

Bolt Pin Pin Washer Bolt Washer I Thrust

I

-

57

-

I·

01 (»

470

.... t~

\

\ \

060

014

\

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\

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.

t:lJU

300

-\J

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-,

210

140

.

160

__

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\

190

\

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. ___ - - - - - - - \ - __ ----.

.:....

094

.

35,4

210

~311

170 _

~\~--')\'

~-~~\J " \

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340

104

r\

--

____ --

180

140

\..__----

--- - - - -

~

\~ \ 440

(\

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I

\

. \ 380

\

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t\)n.",..oLJ..-J

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~ GU~!'IV 200'V \J

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120

170

.' __

I

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150 230

,(\1\ \J Y \~ 200

~ ~

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. 170

25,0

~ ,(\~C) ~]i .

\

~

244

it

~\\

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\

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19q

______ --------

390

__

.

--~----\ \ •

10

1012

CLUTCH ASSEMBLY FORWARD & 1ST

Item

Qty

12 14 40 50 60 .80

1 4 1 3 3 AlB AlB AlB AIR AlB AlB AlB AlB AlB A/F

A/F. A/F

A/F AlB

84 90 94 100 104

1 1 2 1 1

114 116 120 130 140 150 160 170 180 190 200 210 230 240 244 250

1 1 1 1 2 2 2 4 2 2 2 2 2 1 2 1 1 1 1 1 1 1

300 320 340 350 354 380 Rev.

1

Part No

Descri pt ion'

7381133 2434232 7397816 7397817 7121023 7398424 7398425 7398426 7398427 7398428 7398429 7398430 7398431 7398432 7398433 7398434 7398435 7398436 7398437 7380557 7397847 7399650 7383060 7398199

Shaft (Inc1s. Item 14) Roll Rin Gasket Ring, Piston Bolt Shim ( .2 MM) Shim ( .4 MM) Shim ( .6 MM) Shim ( .8 MM) Shim (1.0 MM) Shim (1.2 MM) Shim (1.4 MM) Shim (1.6 MM) Shim (1.8 MM) Shim (2.0 MM) Shim (2.2 MM) Shim (2.4 MM) Shim (2.6 MM) Shim (2.8 MM) Washer, Thrust Washer, Thrust Washer, Thrust Gear, Spur Ring

7382827 4620461 7382338 7398463 7397849 0012160 7397850 7397851 7397852 7397853 7399587 7397855 73984.60 7382512 7382513 5088593 7383315 7382514 7397862 7380557 7382205 7397864 73'99597

Ring Roller (Set of 28) Bearing, Needle Bearing, Needle Guide Ring Snap Ring Spring Ring, Guide Piston, Clutch Seal Seal Snap Ring Plate, Backing Bearing Washer, Thrust Bearing, Ball (Thru SIN 3841300) Bearing, Ball (SIN 3841401 & Higher) Gear Washer, Thrust Washer, Thrust Washer, Thrust Washer, Thrust Drum, Clutch

1~9/89

-

59

~TROJAN

10

1012

CLUTCH ASSEMBLY FORWARD 1ST Item

Qty

390

11 11 8 1 1

420 430 440

AIr-.

Alp, 450 470 480 490

8 8 5 1 1

AIr-.

AIr-.

Part No

7383064 7382519 7381130 7381131 7381130 7381132 7381131 7383064 7382519 7381130 7381131 7381130 7381132 7381131

Description

Disc, Disc, Disc, Disc, Disc, Disc, Disc, Disc, Disc, Disc, Disc, Disc, Disc, Disc,

Outer Outer Inner Inner Inner Inner Inner Outer Outer Inner Inner Inner Inner Inner

Tooth Tooth Tooth Tooth Tooth Tooth Tooth Tooth Tooth Tooth Tooth Tooth Tooth Tooth

(Thru SIN 3841300) (SIN 3841301 & Higher) (2.0 (2.5 (2.0 (1.5 (2.5

MM) MM) MM) MM) MM)

(Thru SIN 3841300) (SIN 3841301 & Higher) (2.0 (2.5 (2.0 (1.5 (2.5

MM)

MM) MM) MM)

MM)

.

60

Rev. 1-9/89

Ol I\)

~,

490 '"

470

'\

(\~:;;J ~. '~~ t'~,<fJ~tr'-J ~l)\)",,-2~4 ~',J" .~t\' ':) 'Y " \ - -- -- --- ~- \- ---- G ,.~~,) ---'(\1 Af\\\J "

'"

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~ 0 I 0161 4 . . ~ Iill 1

060,

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"'"

.'

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\

\ 180

~~'

\

\

150

~()O.\J 140 1\, Y 160

Cj r 190

170

170

\\..- - -

- -\

450

• -\.----

--

.,-1

--.--

\

, " _ \ _..v---230

--

-

---------

200

--'

r \ \g"

---- - - - -

.

320.\

254

350

.

'" ,210

__ _

___

,

\ 040

___

--. __ .--

---1\\

___

,

_

__

_------

"--

-'--="-

\ 340

\ 104

__ --\

--

\

430

\

420 , 440

~I

IIiii

\ ,

~TROIAN

10

1013

CLUTCH ASSEMBLY REVERSE & 2ND Item

Qty

12 14 16 20 40 50 60 80

1 2 9 2 1 3 3 1 AR AR AR AR AR AR AR AR AR AR AR AR AR

84 90 100 104 110 120 130 140 150 160 170 180 190 200 210 230 254 300 320 340 344 350 380 390 420 430 -Rev.

1 1 1 1 2 1 1 2 2 2 4 2 2 2 2 2 2 1 1 1 3 2 1 11 11 8 1

Part No

7381136 2434003 2434'232 2434174 7397816 7397817 7121023 7398424 7398425 7398426 7398427 7398428 7398429 7398430 7398431 7398432 7398433 7398434 7398435 7398436 7398437 7380556 7397847 7380428 7398199 7398200 7382338 7398463 7397849 0021260 7397850 7397851 7397852 7397853 7399587 7397855 7398460 7383059 7382517 7398208 7380557 7382518 7397864 7399597 7383064 7382519 7381130 73'81131

1~9/89

Description

Shaft (Incls. Items 121,14,16 & 20) ·Roll Pin Roll Pin Roll Pin Gasket Ring, Piston Bolt Shim ( .2 MM) (.008) Shim ( .4 MM) (.016) Shim ( .6 MM) ( .024) Shim (.8 MM) (.031) Shim (1.0 MM) ( .039) Shim (1.2 MM) ( .047 ) Shim (1.4 MM) (.055) Shim (1.6 MM) (.062) Shim (1.8 MM) (.071) Shim (2.0, MM) (.079) Shim (2.2 MM) ( .086) Shim (2.4 MM) (.094) Shim (2.6 MM) (.102) Shim (2.8 MM) ( .110) Washer, Thrust Washer, Thrust Gear, Spur Washer, Thrust Bearing, Needle Bearing, Needle Bearing, Needle Ring, Guide Snap Ring Spring Ring, Guide Piston, Clutch Seal Seal Snap Ring Plate, Backing Bearing Gear, Spur Washer, Thrust Washer, Thrust Snap Ring Plate, Thrust Drum, Clutch Disc, Outer Tooth (Thru SIN 3841300) Disc, Outer Tooth (SIN 3841301 & Higher) Disc, Inner Tooth (2.0 MM) 'Disc, Innder Tooth (2.5 MM) 63

<9.iPTROIAN

10

1013

CLUTCH ASSEMBLY REVERSE & 2ND Item

440

Qty

1 AR

450 470 480 490

8 8 5 1 1 AR AR

Part No

Description

Disc, Disc, Disc, Disc, Disc, Disc, Disc, Disc, Disc,

7381131 7381130 7383064 7382519 7381130 7381131 7381130 7381132 7381131

Inner Inner Outer Outer Inner Inner Inner Inner Inner

Tooth Tooth Tooth Tooth Tooth Tooth Tooth Tooth Tooth

(2.5 MM) (2.0 MM) (Thru SiN 3841300) (SIN 3841301 & Higher (2.0 MM) (2.5 MM) (2.0 MM) (1.5 MM) (2.5 MM)

.

64

Rev. 1-9/8 9

0) 0)

~

470

.J)

. <>I •• .'

,I

,

\.---\ . . P10aer -__ ~ .-- ____ - - __ \

~ 180

170.

170

(() ~. ()~l'~~!P \\

'

190

__

.

.......-~ --~---

~a ~ If\: ~\9J ~J ~

__

•

OIJ

110 090

350

100

380

-----------

210

230

\ f--

---

--- ----180

()GU"U~

120

113\(\ CC'\ ""

17n

• ---

_

~ . ~ -.:-:

-----

. __

,

.::-';: :~

.

.;

\

,, I

350

230

;

320

_____ .--

:>'to

.0

&18

\ .__----

140

160

200

150

__

0~80~~4 ~~ ~I ,_~IJ1J ~\'\J~. \\\JI-----()

. . . ~\\\ I

~J------ \ 'jr!4"~ j ~'J~t~~ 450 -- .--~-

\

.

060~

.'

.., 1.1

480

~

490

'"

.•

~9.:----I\

'J

\ - 140 160 200 __ \ -- - ----..J390

\

\\

\

\

430

\ \ 410

~.

~

<i>TAOIAN

10

1014

CLUTCH ASSEMBLY 3RD & 4TH Item

Qty

Part No

12 14 16 18 40 50 60 80

1 2 2

7382829 2434003 2434232 2434174 7397816 7397817 7121023 7398424 7398425 7398426· 7398427 7398428 7398429 7398430 7398431 7398432 7398433 7398434 7398435 7398436 7398437 7380556 7397847 7382524 7397813 7382338 7398463 .7397849 0012160 7397850 7397851 7397852 7397853 7399587 7397855 7398460 7397859 7392525 7397859 7382526 7398208 7380557 7397864.

7399638 7382519 7381132 73'81130

AR

1 3 3 1 AR AR AR AR AR AR AR AR AR AR AR AR AR

84 90 100 110 120 130 140 150 160 170 180 190 200 210 230 240 244 254 300 320 340 350 380 390 410 420

1 1 1 1 1 1 2 2 2 4 2 2 2 2 2 16 1 16 1 1 1 2 1 8 2 3

Hev.

J. ... ~/H~

Descripfion

Shaft (Inc!. Items 14,16 & 18) Roll Pin Roll Pin Roll Pin Gasket Ring, Piston Bolt Shim ( .2 MM) Shim ( .4 MM) Shim ( .6 MM) Shim ( .8 MM) Shim (1.0 MM) Shim (1.2 ·MM) Shim (1.4 MM) Shim (1.6 MM) Shim (1.8 MM) Shim (2.0 MM) Shim (2.2 MM) Shim (2.4 MM) Shim (2.6 MM) Shim (2.8 MM) Washer, Thrust Washer, Thrust Gear, Spur Bearing, Needle Bearing, Needle Bearing, Needle Ring, Guide Snap Ring Spring Ring, Guide Piston, Clutch Seal Seal Snap Ring Plate, Backing Roller Snap Ring Roller Gear Washer, Thrust Washer, Thrust Plate, Thrust Drum, Clutch Disc, Outer Tooth Disc, Inner Tooth (1.5 MM) Disc, Inner Tooth (2.0 MM) 67

~TRQlAN

10 CLUTCH ASSEMBLY 3RD

Item

Qty

430 440

1 1 1 1 8 8 5 1 1

450 470 480 490

AR AR

Part No

7381131 7381130 7381132 7381131 7383064 7382519 7381130 7381131 7381130 7381132 7381131

&

1014

4TH

Description

Disc, Disc, Disc, Disc, Disc, Disc, Disc, Disc, Disc, Disc, Disc,

Inner Inner Inner Inner Outer Outer Inner Inner Inner Inner Inner

Tooth Tooth Tooth Tooth Tooth Tooth Tooth Tooth Tooth Tooth Tooth

(2.5 MM) (2.0 MM) (1.5 MM) (2.5 MM) (Thru SiN 3841300) (SIN 3841301 & Higher) (2.0 MM) (2.5 MM) (2.0 MM) (1.5 MM) (2.5 MM)

.

ots

Rev. 1-9/89

~TROIAN

. ;g . ..

\,

.,-- _---1 \

\~

\\ \

\ \ \

\

-

\

_0

o

\ \

\ \

~]~ \ '!Io-.....-

\ \

\

\

'------

\

10

\ .-l

<§iPTRDIAN

10

1015

FINAL DRIVE Item

Qty

10 30 40 44

1 1 1 1 1 1 1 1 1 2 2 4 1 1 2 1 1 1 1 1 2

50 80 110 120 130 140 150 160

180

Part No

7397800 7382520 5088804 4136657 4136655 4136656 0057302 1747045 7397804 7397805 7397806 7121227 5093009 5088933 1747045 0026718 7394499 0026717 7394500 0026716 7399523

Rev. 1-9J89

Description

Shaft, Output Gear, Output Bearing, Roller Shim (1.0 MM) Shim ( .30 MM).

Shim ( .50 MM) Shim ( .10 MM) Snap Ring Flange Disc Plate, Lock Bolt Bearing, Ball (Thru SIN 3841300) Bearing, Ball (SIN 3841301 & Higher) Snap Ring Shim Shim Shim Shim Shim Seal, Shaft

71

10

10166

310

330

~---

~

'320

BRAKESHOE ASSEMBLY (PARKING BRAKE) Item

A 10 20 30 40 50 60 70

72

Qty.

1 2 2 1 1 1 1 1

Part No

7399572 7398634 7398635 7399762 7399825 7398638 1578063 7398639

Description

Brake Shoe Assembly Shoe, Brake Spring Pin Pin Washer Snap Ring Cam

Rev. 1-9/89

~TAOIAII

10

1016

150 ,~ (~

~

IP1I

140

270~~_

244

'

~~~O 250

230

,\

260

244

\

"

\ ij_.l

240

170

~'~~O 2~0

--

I

PARKING BRAKE

Item

10 30 100 140 150 170 180 230 240 244 250 260 270

Part No

Qty.

-1 1 8 8 2 1 1 1 2 2 1 1

REF 7297798 7397799 7121133 1500065 1251006 7398213 7383316 7398085 1500065 7121145 0039404 7822600

Rev. 1-9/89

Description

Brake Shoe Assy.(See Group 1010166) Flange, Output Drum, Brake Bolt Washer Nut Plate, Cover Washer Washer Washer Bolt o Ring o Ring

73

TRDlAN 10

1017

--- ----

FILTER TRANSMISSION Item

10

74

Trojan Part No.

Faun Part No.

7381004

Description

Filter

aty.

1

March, 1986 0198A-5454A

10

TROIAN

1018

10

--- .....

___ ----- U ~

EMERGENCY PUMP COVER (REF-AUX. STEER) Item

Trojan Part No.

10

Rev. 1-9/89

Faun Part No.

7380390

Description

Cover

Qty.

1

75

~TROIAN

10

1019

'-..

'-...

'-...

'-..

'-... '-... O~O

030

'G@'<}060 <}

,

o

070

~ ..

R

/

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/

.~

010

,

,"~

I '-..j

"7,040 020

'"

Q) 080

SPEEDOMETER DRIVE (OPTIONAL) Item

10 20 30 40 50 60 70 80 90

76

Qty,

1.

1 1 1 1 1 3 1 1

Part No

7399644 2271249 7397780 7397781 7397782 7397784 7121023 7397783 7397801

Description

Shaft, Connecting Seal, Shaft Gasket Shaft, Drive Pinion Dowel Bolt Cap End Gear, Worm

Rev. 1-9/89

. ~TROIAN

10

1020

120 050

r..1

130

I

\

030

-"

,~~ \ \ 080 070

1ST POWER TAKE OFF

Item

Qty.

10 20 30 40 50 70 80 130 110 120

1 1 A/R 1 1 3 3 1 1 9

Part No

7382527 5088651 1800050 1578019 7382528 0842018 1251083 7382529 7397794 7121017

Rev. 1-9/89

Description

Adapter Bearing, Ball Snap Ring Snap Ring Flange Stud Nut Gasket Gasket Bolt

77

():)

~

I

.1

46-,,,. t{~"''--~

20---r

f7

27-1000Ig. 26-550Ig. 21.=470lg. 26=550Ig.

~--""'--~1~'6'63 ~

I

I• 18

56 5 46

4PTROIAN

11

0000

STEER HYDRAULICS Item

1

4 5 6 9

9A 9B 10 11

12 13 14 14A 17 18 19 20 21 24 25 26 27 28 31 32 33 34 35 36 37 38 39 41 42 44 45 46 48 50 53 54

1 4

8 1 1 1 1 1 1 1 1 1 4

8 1 1 1 AR AR AR AR AR

4 4 1 5 2

3 1 1 2 1 1 2 2 1

4 3 4 4

55

2

56 58 59 60 61 63 65

4

66

Part No

Qty

2 2 1 3 4 2

REF 4165703 4175018 4175019 7198581 7380581 7381427 7198453 1106053 1108009 1107010 1191646 7382474 5069762 4165542 1920897 4145250 1919116 4181822 4176458 4180555 4180556 4180557 4165594 4175419 1634735 1633718 1636750 1633721 1636714 1634534 1634544 3229246 4125416 7120043 7121361 7121024 6220032 0886034 1251006 1251083 1251028 4155509 1500065 4137240 4138096 1500062 1747089 33-00015 REF

Rev. 1..;9/89

Description

Cylinder, Steer (See 'Group 110001) Bracket, Mount Pin, Steer Cylinder Washer Orbitro1 Assembly Seal Kit Kit Column, Steer Wheel, Steering Knob, Steering Cap Valve, Servo Seal Kit Bushing Seal, Slip Clamp Clamp Clamp Hose Assembly Hose Assembly Hose Assembly Hose Assembly Hose Assembly Fitting, Reducer Fitting, Reducer Fitting Fitting, Hose Tee Fitting, Hose Tee Fitting, Reducer Fitting, Reducer Fitting, Test Fitting, Test Bolt Bolt Bolt Bolt Set Screw Nut Nut Nut Locknut Washer Washer Washer Washer Snap Ring Grease Fitting Flow Divider Valve (See Group 324005) 79

8 7

1

12

3

80

~TROIAN

11

0001

STEER CYLINDER ASSEMBLY (TWO CYLINDERS PER MACHINE; QTY. SHOWN IS FOR ONE) Item

Qty

A B 1 2 3 4 5 6 7 8 11 12 13 14 15 16 17 18

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2

Rev.

Part No

4178524 4613385 4189863 4183419 4178526 4175012 0022223 4169015 4177999 0012144 4149147 0042431 4149367 4149335 0040764 0040553 0040610 0040450

1~9/89

Description

Cylinder Assembly, Steer Seal Kit (Items 11-18) (Inc1s. Kit 4183503) Body (Was 4178525) Stuffing Box Rod,. Piston Piston .Locknut Snap Ring Cap, End Snap Ring Seal Seal Set o Ring o Ring Back-Up Ring Ring, Slotted Wiper Ring, Guide

81

11

TROIAN

0800

,

MACHINES WITHOUT EMERGENCY STEER (STANDARD)

Item 1

2 4 5

7

Trojan Part No.

Faun Part No. 1629021 0782016 1638217 2162051 4160600

Description

Qty.

1 1 1 1 1

Nut, Union Plug Plug Seal Cap Plug

.

82

March. 1986 .

0229A-6657A

11

090'0

14 15

7= 11 1200Ig.

EMERGENCY STEER INSTALLATION (OPTIONAL) Item . aty.

1 2 6 7 9 11 12 14 14A 15 17 20

-

1 1 1 1 -2 1

1 1 1 4 2

Part No

REF 7398399 4180678 4175798 1633728 1633729 1640766 4158417 1190510 1706038 7120030 1578093

Rev. 1-9/89

Description

Pump Assembly (See Group 110902) Gear Hose ASsy. Hose ASsy. Adapter Fitting, Hose Fitting, Hose Indicator Light Switch Bulb Bolt SNap Ring

83

TROIAN \

\ \

\

N. \ \

\ \

\ \

\

\

\

\ \

.... ....

\ \

\ \

@

Q

o

\

\ GO

\

\ ,..

\

\

\ \ \ \ ID .

\

\

\

\

\ 11'1 \

\

\

84

11

TROIAN

0902

PUMP ASSEMBLY - EMERGENCY STEER

Item

Trojan . Faun Part No. Part No.

A B 1 2 3 4* 5* 7* 8 9 10

11

12 13

14 15* 16 17 ' 18 19* 20 21

March, 1986 0198A-5467A

4120257 7398144 1578008 5003004 7395529 7395530 4149559 7398071 5069050 7395532 7395533 7395534 7395535 7395536 7395537 7398072 7395538 7395539 7395540 4149278 7395541 7395531

Description Pump Assembly Seal Kit (Items *) Snap Ring Bearing, Ball Ring, Intermediate Seal Shaft o Ring o Ring Bearing, Needle Washer, Spring Washer Washer Bushing Bushing Shaft, Eccentric o Ring Housing, Pump Piston Spring o Ring Plug Cover, End

Qty.

1 1 1 1 1 1 1 2 2 1 1 2 1 1 1 1 1 8 8 8 8 1

85

TRIUAN

86

12 0000

<9i>TAOIAN DRIVE TRAIN INSTALLATION

Item

Qty

1 2 3 4 7 8 9 11 12 14 14A 14B 15 16

1 1 '1 1 2 2 4 4 5 1 1 1 3 4

Part No

7207713 7207714 7207715 4113073 7121045 4155710 1500068 0027482 3300002 1216125 1500028 1216123 1216124 1251125

Rev. 1-9 '89

Description

Shaft, Drive Shaft, Drive Shaft, Drive Pillow Block Bolt Locknut Washer Bolt Grease Fitting Yoke Washer Nut Universal Joint Locknut

87

TROIAN·

88

14

TROIAN

0000

PARKING BRAKE LINKAGE

Item

Trojan Part No.

1 4 5 6 8 9 11 13 14 16 17 18 19 20 21

March, 1986 0198A-5469A

Faun Part No.

4173895 7411623 1032427 0049110 7121115 7121054 1251006 1546030 1500067 2042197 2433028 4119527 0026586 0011191 4155673

Description

Bracket, Mount Cable, Control Lever, Handbrake Lockwasher .

Bolt Bolt Nut Wa·sher Washer Pin Cotter Pin Pin Washer Spring Nut

Qty.

1 1 1 2 2 2 ·2 2 1 1 1 l'

1 1 1

89

TROIAN

14 1QOO

2

1-~

LIFT ARM LOCK INSTALLATION Itern

Trojan Part No.

1 2 3 4 5

Faun Part No.

4171250 4171251 4171252 4142603 2434041

.

March, 1986 0198A- 5471A

Description

Qty.

1 1 1 1 2

Bracket Lug Pin Spring Roll Pin

,

91

~TRIUAN

,----

D~ ~====_L-(~[ 92

~TROJAN

.15

6200

AUTOMATIC BUCKET LEVELER HYDRAULICS·

.

Item

1 5 7 8 10 11 12 14 17 19

Part No

Qty

-2 4 1

-

1 2 1 2 1

REF 4181697 1633798 1640729 REF 1726226 4138826 4149363 6220177 7832913

Rev. 1-9189

Description

Solenoid Valve (See Group 15-6203) Hose Assembly Fitting Fitting Servo Valve (See Group 324001) Switch, Pressure Tie o Ring Bolt (M10x70) Seal

93

4.i,9TROIAN

-C' 93A

\

15

<9i>TROIAN

6201

BUCKET LEVELER ELECTRICAL SYSTEM-

Item

1 2 4 5 6 9 10 11 13 20

Rev~

Part . No

Qty

-1 4 2 1 2 2 AR

1 2

REF 4186016 0043130 1727159 4510159 1793314 1793559 4138826 4175084 7121003

1~9;89

Description

Switch Box (See Group 156202) Wire Assembly Gasket Switch, Proximity Switch.

Housing, Terminal Terminal Tie Decal Bolt

93B

93C

15

4i>TAOIAN

6202

SWITCH BOX ASSEMBLY Item

Qty

A

1 1 1 2 1 2 1 1 1 4 4 7

1 3 4 5 6 7 8 11 12 13 14 16 18 19 21 22 23

~ev.

AR

4 4 4 2 2

Part No

4185991 4185860 4185664 4185667 4185666 4185665 4185801 4185835 4HJ5810 1731216 1731217 1749163 4160261 0077102 1500003 7832171 4159655 1793533

1-9/89

Description

Switch Box Assembly Circuit Board Wire Assembly Wire AssembLy Wire Assembly Wire Assembly Wire Assembly Wire Assembly Housing Relay Clip Union, Wire Sleeve Washer Washer Bolt Plug Plug

930

<i>TROIAN

15

·6203

3

(9) 0 0

4

0 0

1

00 7 6

SOLENOID VALVE (BUCKET LEVELER) . Item

Part No

aty .

A 1 3

1 1 2 2

.4 5 6' 7

1 1 8 1

4181514 4181513 3224877 3224701 4510195 4133942 1726232 4154936 7832913

Rev. 1-9/89

Description

Valve Assembly Main, Fold Solenoid Solenoid (Alternate) Solenoid (Alternate) Orfice Switch, Pressure Screw Seal

93F

<i>TAIUAN

6

93G

~TROIAN

15

6204

BUCKET INDICATOR INSTALLATION

Item

Qty

1 2 4 5 6 8 9 11 12 13 14

1 1 1 1 1 °1 1 1 1 2 2

Part No

4176541 4181819 4178719 4171486 4175427 1578010 2434150 7121050 4155509 0049110 7121361

Description

Rod* Clamp Lug Bushing Lug Clip Pin, Rol1Bolt Lock Nut Lockwasher Bolt *Note: Flag (Pointer) Not Required On This Model

93H

co

.a::.

t I IJI

53

('19

t

54l

I

.

31

~

19~~ I /~ ///'..:

~ "

1~ 5692 20

1~'00 52 108

05

16

2000

BRAKE CONTROLS & LINES Item

1 2 -3 4 5 8 9 10 11 12 13 14 15 16 17 18 19 20 21 24 25 27 28 29 31 32 32A 32 32A 32B 33A 34 34A 35 36 38 39 40 41 42 45 46 47 48 49 52 53 54 55

Qty

-

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 1 1 1 1 1 1 1 1 1 1 1 2 2 1 .1 3 2

AR AR AR AR AR AR

3 1

Part No

REF 4173703 4173704 4181049 4181050 4175503 4175504 4175505 4175506 4175507 4175508 4175509 4175510 4175511 4175512 4181403 4181326 4181327 4181328 4148128 4181447 4169412 1641424 4153949 1601063 1619369 1696454 1619330 1696129 4109214 1696146 1612048 1695857 1614225 4124096 4133377 4132894 4133117 4132960 1649005 1650234 1650216 1650003 1610565 3000185 1920863 00.47302 0047726 0047770

Rev. 1-9/89

Description

Brake Valve Assy.(See Group 162001) Guard Guard Guard Guard Brake Line Assy. (47.64" Lg. ) Brake Line Assy. (50.78" Lq. ) Brake Line ASsy. (32.25" Lg. ) Brake Line Assy. (38.58" Lg. ) Brake Line ASsy. (40.16" Lg. ) Brake Line ASsy. (42.52" Lg. ) Brake Line ASsy. (54.52" Lg. ) Brake Line Assy. (25.40" Lg. ) Brake Line Assy. (60.62" Lg. ) Brake Line Assy. ( 38 • 58" Lg.) Brake Line Assy. (15" Lg.) Brake Line ASsy. (29" Lg.) Brake Line Assy. ( 34 • 64" Lg.) Brake Line ASsy. ( 69 . 30" Lg.) Tube (68" Lg.) Tube (27.56" Lg.) Bracket, Mount Clamp Ba~e Band, Reservoir Reservoir~ Air Chamber, Brake (WABCO) Service Kit (WABCO) Chamber, Brake (KNORR) Service Kit ( KNORR) Reservoir, Brake Fluid Service Kit Governoe (Unloading Valve) Service Kit Valve, Drain Switch, Brake Light Manifold Adapter Fitting, Banjo Fitting, Hollow Bolt Support, Hose Hose Assembly Hose Hose Hose (118" Lg.) Hose, Plastic Clamp Clamp, Hose Clamp, Tube Clamp, Hose 95

16

2000

BRAKE CONTROLS & LINES

Item

Qty

56 57 58 60 61 62 63 64 65 67 68 69 72 73 74 76 77 79 80 81 82 83 85 86 87 90 91 92 93 94 95 96 97 98 99 100 102 105 106 108 109 110

AR

III

112 113 116 117 119 96

2 2 1 2· 1 2 1 1 AR

2 1 AR

2 2 AR AR AR

3 3 2 2 2 1 1 AR

1 3 5 2 8 3 6 6 2 1 1 AR

4 AR

6 6 4 1 8 3 2 2

Part No

4142498 1649·003 4146865 1693114 1693280 1633717 1633116 1634998 1633101 1635073 1635092 4139213 1629009 1629007 1629001 1630009 1630001 2162051 2162102 2162170 1632001 4790365 1631001 1631007 1691196 7121023 7121024 7121048 7121081 7120026 7121361 7121006 7121050 7121065 7122013 7121049 0782005 4155508 4155633 1500062 1500065 1500067 1540001 4138096 4137240 Q049110 0049111 4138826

Description

Clamp', Tube Clamp, Hose Clamp, Tube Nipple, Hose Nipple, Hose Adapter Adapter Fitting, Hose Fitting, Hose Nipple, Hose Fitting, Hose Fitting, Hose Nut, Union Nut, Union Nut, Union Ferrule Ferrule Seal Seal Seal Seal Seal Ring, Thrust Ring, Thrust o Ring Bolt Bolt Bolt Bolt Bolt Bolt Bolt Bolt Bolt Bolt Bolt .

Plug Locknut Locknut Washer Washer Washer Washer Washer Washer Lockwasher Lockwasher Tie, Cable Rev. 1-9/8 9

~TROIAN

16

2001

BRALE VALVE/INSTALLATION (ONE PEDAL) Item

Part No

Qty

1

1

2 5 6 6A 7 8 9 10 11 12 13 16 17 18 19 20 21 22

1 1 1 1 1 1 1 1 1 1 1 1 6 6

6 1

4 1

4174589 4135201 7310002 1617133 4134051 1726203 1635061 1633116 1636787 1638340 1635073 4133225 1634653 7121024 1251083 1500062 0782016 2162051 7832913

Rev. 1-9/89

Description

Floor Plate Plate, Haunt Cover, Pedal Valve, Brake Service- Kit Switch, Pressure Elbow

Adapter Tee

Fitting, Fitting, Adapter, Adapter, Bolt Nut Washer Plug Seal Seal

Hose Hose Reducer Reducer

99

TROIAN

100

162002

TROIAN BRAKE PEDAL INSTALLATION (Two Pedal) Item

Trojan Part No.

1 lA 2 2A 3 6 7 8 9 10 11 12 13 14 15 18 19

March, 1986 0198A-5477A

Faun Part No. 1617133 4134051 4133476 1696063 7310002 1633116 1636826 1635072 1639001 1635073 1638340 1631007 1691196 0047302 1650216 0782016 2162051

Description Valve, Brake Service Kit Valve Assembly, Check Service Kit Cover, Pedal Adapter Tee Reducer Nut Fitting, Hose Fitting, Hose Ring, Thrust o Ring Clamp, Hose Hose Plug Washer, Sealing

Qty. 1 1 1 1 1 1 1 1 1 2 2 1 1 4 AIR 2 7

101

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17

0000

BATTERY & WIRING (FOR MACHINES THRU SIN 3147900) Item

Qty

1 A 2 3 4 4A 4B 4C 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 22A 23 23A 24 24A 25 25A 26 26A 27 27A 28 28A 29 30 30A 31 32 33 34 35

1 1 1 1 1 1 2 2 1 1 1 2 1

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Part No

4100507 4179161 4158819 4100505 4158817 1635061 0047257 4139623 4100506 4158994 1710220 4159013 1710221 4159016 1736497 4158995 ·4100313 4158653 1721110 4610266 1710282 4159399 1721024 3'098354 1709026 4158449 1706038 4158417 1706038 4158417 1706038 4158488 1706038 4158417 1706038 4158148 1706038 4158417 1706038 1713115 4159416 1706054 4160262 1731134 1720038 1726203 4159716 17,21124 1731134

Rev.1-9/89

Description

Speedometer (Optional) Main Harness Gauge, Fuel Hourmeter Gauge, Brake Pressure Fitting, Hose Clamp Hose (1=70.9" Lg) (I-57" Lg) Gauge, TIC Temperature Gauge, Trans. Pressure Signal Light Head Light Signal Light Work Lights Windshield Wiper, Front Windshield Wiper, Rear Fan, Ventilator Light, Dome Switch, Fan Terminal Block Rotary Light (Optional) Switch Switch, Heater Heater Horn Indicator Light, Green Signal Light Bulb Indicator Light, Red Engine Oil Temperature Bulb Indicator Light, Red Steer Pump Bulb Indicator Light, Yellow Glow Plug Bulb Indicator Light, Red Engine Oil Press.

Bulb Indicator Light, Blue Work Light Bulb Indicator Light, Red Battery Charging Bulb Flasher Switch, Hazard Warning Bulb Terminal Block Relay Socket 24V Switch, Pressure Switch, Windshield Wiper (1 Speed) Switch, Windshield Wiper (2 Speed) Relay, Back-Up Alarm 103

.17

0000·

BATTERY & WIRING Item

Qty

37 38 39 40 41 42 42A 43 44 45 46 47 48 49 50 51 52 53 54 55 55A 55B 55C 56 57 58 59 60 61 62 63 64 65 66 67 68

1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1

l.U·4

-1 1 1 1 1 1 1

--1

1 1 1 1 1 1 1 1

Part No

1713081 1!731134 1717005 4159461 1722070 1727093 0036781 4158689 4158838 1726237 1190510 4788736 4192445 4158833 1765034 1013083 REF 1774009 1714062 4600021 4600022 4600023 4601385 4159015 REF REF REF 4159399 4159052 4787843 2110152 4158831 1710218 4150262 4124096 4159259

Description

Flasher Relay, Neutral Start Switch, Glow Plug Switch, Ignition Fuse Block Switch, Directional/Rear Work Light & Horn Sleeeve Fuel Sender Switch, T/C Temperature Switch, Transmission Pressure Switch, Steer Pump Solenoid, Glow Plug Switch, Engine Oil Temperature Ammeter Resistor, Glow Plug Electric Shift Control Valve, Transmission Fuse, Glow Plug Glow Plug Alternator Pulley V-Belt Bushing Starter Solenoid Batteries Solenoid, Bucket Leveler Switch, Bucket Leveler Switch, Oil Pressure Switch, V-Belt Warni~g Back-Up Alarm Brake & Signal Lights, Rear Light, License Plate (Optional) Terminal Block Switch, Brake Light Diode

Rev. 1-9/8 9

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&2

I :~I---'il ~ I I~ 11---- 1: I 1

Bm

RGn Blk

R\~

RBlk \IR

Bl B Y G Gn R Blk

Blue

P

Bro·wn

I~

Yellow Gray Green Red Black

Pk 0

T Tr GR

Purple 'lite Pink Orange Tan Transparent

GBlk GGn GR GnY Gnll BR BlkY

Gray/Black Gray /Green Green/Red Green/Yellow Green/IH te Brown/Red Black/Yellow

WIllk YW YR PI~ O\~

OR Bli BlkllGn BlkYB,

Black/Purple Black/Red Black/IHte Black/Green Blue/Yellow Blue/Green Blue/Black Blue/Red Blue/White Red/Green Red/lo/hite Red/Black White/Red lo/hite/Black Yellow/llhite Yellow/Red Purple/lo/hite Orange/ 1o/hite Orange/Red Brown/White Slack/White/Green Black/Yellow/Blue

4.iPTROIAN

17

0000

BATTERY & WIRING (FOR MACHINES SIN 3147901 & HIGHER) Item A

1

2 3 4

5 6 7 8 9

10 11

12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33

34 35 36 37 38 38A 39 40 41 42 43 43A 43B

Part No

Qty

1 1 1 1 1 1 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1

3 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

4183601 1796043 2119344 1766091 1767139 1766090 4197919 4195720 4195721 1736497 4100313 1721110 4158653 4160266 4159790 1721024 4197991 4118306 3098354 1709026 4158449 4158417 4158488 4158418 1713115 4159416 4159295 4159716 1731134 1726203 1731134 1720038 1013083 1717006 1765034 1774009 REF REF 4600021 4603829 4159461 1766089 REF 1731134 1722070 1722071 1722072

Rev • .1-989

Description

Main Harness Gauge, Fuel Hourmeter Gauge, Air Pressure Gauge, Torque Converter, Temperature Gauge, Trans. Pressure Signal Light, Front Headlight Light, Work Windshield Wiper Fan, Roof Switch,_ Fan Light, Dome Terminal Block, 4 Pole Switch, Steer Switch, Heater Buzzer Solenoid, Valve Heater Horn pilot Light Signal (Green) Pilot Light (Red) Pilot Light, Glow Plug (Yellow) Pilot Light, Work Light (Blue) Flasher Switch, Flasher Indicator Diode Switch, Windshield Wiper Relay Switch, Pressure, Clutch Disconnect Relay Socket, Electrical Electric Shift Switch, Glow Plug/Starter Resistor, Glow Plug Fuse, Glow Plug Control Valve (See Trans. Section) Glow Plug (See Engine Section) Alternator Voltage Regulator Switch, Ignition Ammeter Starter (See Engine Section) Relay Fuse Block Cover Screw

104C

~TAOJAN

17

0000

BATTERY & WIRING (FOR MACHINES SIN 3147901 & HIGHER) Item

44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 60A 61 62

1040

Qty

1 1 1 1 1 1 1 2 2 2 1 1 1 1 2 1 2

Part No

REF 4191450 REF 4159399 4792445 1726237 4159052 4158838 REF 4158689 4197919 4601354 4195673 4160262 4198222 4124096 1727093 0036781 4160262 4602724

Oescri pt ion

Solenoid, Glow Plug (See Engine Section) Switch, Air Pressure Solenoid, Bucket Leveler Switch Switch, Engine Oil Temperature Switch, Trans. Pressure Switch, Engine Oil Pressure Switch, Torque Conv. Temperature Switch, V-Belt Warning (See Engine Section) Sender, Fuel Level Signal Light, Rear Tail Light Light, Work Terminal Block, 6 Pole Back-Up Alarm Switch, Stop Light Switch, Signal Light/Horn/Work Light Sleeve Terminal Block, 6 Pole Battery

Rev. 1-9/89

TROIAN

127

,

b

~~

~

/ /

1s .~.:,,;/

~ ~

\

~ I

132

106

~TROIAN

170001

LIGHTS & ELECTRICAL COMPONENTS Item

Qty

2 2A 4 4A 5" 5A 6 6A 7 7A 8.

9 10 13 14 15 126 127 131 132 132J 132] 132( REF

1 2 4 AR

2 AR

2 AR

2 AR

6 1 2 2 1 1 1 AR

1 1 1 1 1

-

Part No

1727093 0036781 2089483 6954530 2074851 2048234 4601354 6952366 2060809 6951356 2103472 4159885 4600025 4195721 2110152 1709026 4158653 1706055 4159015 4600021 4600022 4600023 4601385 4605644

Rev. 1.-9/89

Description

Switch, Directional Light Sleeve Light Assembly, Directional Bulb Headlight Bulb Light Assembly, Work Bulb Tail & Brake Light Bulb Nut, Spring Terminal Frame, Tail Light Headlight, Additona1 Work Back-up Alarm Horn Light, Dome Bulb Starter Alternator Pulley Belt Bushing Floodlights, Front & Rear (Optional) "0

107

7

6 \

\

I

9

~ 'P.

1

~.~

108

~8

17

TROJAN

0002

BATTERY INSTALLATION

Item

Trojan Part No.

1 2 3 4 6 7 8 9 10 11

12 13

14 15 16

March, 1986 0198A-5479A

Faun Part No. 4159846 4101869 4159814 1731015 4160510 4160510 4159808 4159809 4160510 1251009 0002036 4147255 4119836 4158874 4160561

Description Cable, Ground Plate, Mount Termi na 1 Switch, Main Battery Cab le, Battery Cable, Battery Termi na 1 Termi na 1 Cable Nut Lockwasher Hold Down Battery Rod, Threaded Battery Strap, Ground

Qty. 2

1 2 1 1 1 2

2 1 1 3 1 1 2

1

109

TROIAN

35 r,--~I

27

110

....." - -_ _,

~TROIAN

170003

INSTRUMENT PANEL

Item

1

1

1A 2 3

1 1 1

5

9

6

4

8

4

10 12 13 14 15 16 16A 17 18 19 20

4 9 1 1 1 1 1

1 1 1 1

21

1

22

1

22A 22B 22C 23 24 24A 25 25A 26 26A 27 28 29 30

1 1 AR

1 3

1 1

1 1

1 1 1 1 1 1

31

1

32

1 1 1

33

1

34 35 36 36A 37 37A

Part No

aty

1 1 8 1 1

1 1

4176220 4176131 4176283 4176221 7121038 7121361 1251006 0049110 0056103 N/A 1720038 1717006 4159416 1706054 4159461 4159640 2809003 4159716 1721124 4160298 1722070 1722071 1722072 1774002 4159647 4158417 1706038 4158418 1706038 4158449 1706038 4100507 1766089 2119344 4158819 1796043 4158817 1766091 4158994 1766090 4100506 1767139 2119260 1706038 4158488 1706038 1013083 17-74016

Rev. 1-9/89

Description

Console, Instrument Panel Decal Strip, Light Instrument Panel - RH Instrument Panel - LH Bolt Bolt Nut Loc kwas her Cap, Protective Not Applicable Plug, 24V Switch, Preheat.& Starter Switch, Hazard Warning Bulb Switch, LightlIgnition Cap, Protective Key Switch, Windshield Wiper (1 Speed) Switch, Windshield Wiper (2 Speed) Plug Fuse Block Cover, Fuse Screw Fuse Cover Indicator Light, Red Bulb Indicator Light, Work Light - Blue Bulb Indicator Light, Signals - Green Bulb Speedometer (Optional) Ammeter Hourmeter Gauge, Fuel (Thru SIN 3147000) Gauge, Fuel (SIN 3147001 & Higher) Gauge, Brake Press. (Thru SIN 3147000) Gauge, Brake Press. (Thru SIN 3147001 & Highe~ Gauge, Trans. Press. (Thru SIN 3147000) Gauge, Trans. Press. (Thru SIN 3147001 & High~r) Gauge, Temp., TIc (Thru SIN 3147000) Gauge, Temp., TIc (SIN 3147001 & Higher) Tachometer (Optional) Bulb, Indicator Light Indicator Light, Glow Plug - Yellow Bulb Electric Shift Fuse (5A) III

TRDlAN 5

17

2700

t---8

9

/'

I I

)'-2 ~

7""'7"-.

10

/,

""""'" 7'

:;:::;.>'"

ROOF-VENTILATOR (OPTIONAL)

Item 1 2 3

6 7 8

9 10 II

12

TrOjan

Part No.

Faun Part No. 4100313 1721110 4159819 1795541 1795542 1795543 1795544 1795545 1795546 2695269

Description Ventilator, Roof Switch, Toggle Grommet Hood Brush, Carbon Motor Housing Strainer Holder, Carbon Brush Molding, Fabric (NI)

Qty. 1

A/R 1 1 1 1

1 1

1

A/R

.

112 Rev. 1-9/89

17

3300

1

REAR WINDSHIELD WIPER INSTALLATION Item

aty.

A

1 1 1 1 8" 99"

1 2 3 4 5

Part No

4174244 4158995 1736110 1736064 1743649 4159821

Rev. 1-9/89

Description

Wiper Kit Motor Arm, Wiper Blade, Wiper Wire, Brown (NI) Wire, Black (NI)

113

17

TRDlAN

3500

4

,

\

2

"\

\ WORK LIGHT/INSTALLATION Item

1 2 3 4 5 6 12

114

Trojan Part No.

Faun Part No.

4159016 7121038 7121003 1251004 0049108 1706051 4173229

Description

Work Light Assembly Bolt Bolt Nut Lockwasher Bulb Bracket, Mount

Qty.

2 4 2 4 4 2 1

Rev. 1-9/89

TROIAN

5

2

19

21

12

3

1

9 13 18

20 3

\

17--17 y=--21

*====~

116

j 8--t 18~ 13

19

~TRIUAN

20

0000

ENGINE HOOD ASSEMBLY Item

1 2 3 4 5 8 9 12 13 17 18 19 20 21 22 23 24

Qty

1 1 1 1 1 1

1 AR

22 4 6 16 4 4 1 1 2

Part No

4181559 4181568 4123695 4129762 4188372 4179576 4179577 4153163 4137240 7121050 7121008 7121016 1251006 1500065 1500067 2433012 4166142

-Rev. 1-9/89

Description

Rear Cowl Assembly Hood Assembly Grating, Protective Support, Panel Pipe, Exhaust Panel, LH Side Panel, RH Side Molding, Fabric (1550 MM) Washer Bolt Bolt Bolt Nut Washer Washer Cotter Pin Hinge

117

.... ....

co

-I

44 51

55

56 38

436 2

,

y~

46

III I

20

<9i>TROJAN

1300

HOOD PANELS & ACCOUSTICAL TREATMENT Item

Part No

Qty

1

1

2 3 4 8 11

1 1 1 6 6

12 13 28 29 30 31 32 35 36 37 38 39 40 41 42 43

6 12 1

16 20 1 ·2 1 1 1 1 1 1 1 1 1

44

1

45 46 47 48 49 51 52 53 55 56 58 59 62

1 1 1 1 1

2 AR 2 1 1 1 1

6

4179750 4179749 4179780 4179781 4177406 7121007 7121055 4137240 4179805 4155970 4156326 4181537 4178177 4179807 4179806 4179809 4179808 4179810 4179811 4187691 4179813 4179814 4179815 4179816 4179817 4179829 4179818 4179819 4179857 4181534 4181535 4179821 4179820 4179822 4179812 4154876

Rev. 1-9/89

Description

Plate, Cover Plate, Cover Plate, Cover Plate, Cover Angle Bolt Boit Washer Support Pin Plate, Clamp Spring Plate Plate Mat, Insulating Mat, Insulating Mat, Insulating Mat, Insulating Mat, Insulating Mat, Insulating Mat, Insulating Mat, Insua1ting Mat, Insulating Mat, Insulating Mat, Insulating Mat, Insulating Mat, Insulating Mat, Insulating Mat, Insulating Strip Strip Tape, Sealing Mat, Insulating Mat, Insulating Mat, Insulating Mat, Insulating Screw, Tapping

119

TROIAN

LaeG===10~

...----

17-1' .

4

5<ff 1714 1

9'-------1

120

4

~TRQ.IAN

22

0000

FENDERS/MUDGUARD Item

Qty

1 2 3 4 5 6 7 9 10 11 12 13 14 15 16 17 18 19

1

1 1 1 1 1 1 2 4 4 4 1 4 4 4 9 4 AR

Part No

4178941 4178942 4503026 4181553 4175270 4179587 4179588 2205131 7121008 7121083 7121065 7121016 7121006 1251006 1540013 4137240 1500065 4151384

Rev. .1-9, '89

Description

Fender Assembly - LH Front Fender Assembly - RH Front Fender Assembly RH Rear Fender Assembly LH Rear Angle, Mount Plate, Mount Plate, Mount Mudf1ap Bolt (MI0x30) Bolt (Ml2x20) Bolt (Ml2x35) Bo1t- (MlOx20) Bolt (MlOx25) Nut (MI0) Washer (Al3) Lockwasher Washer Molding, Fabric (22" Lg.)

--

121

4iPTROJAN 21-18~

7 12 --'='~

h· 16

122

19

~6

--

23

<§iPTROIAN

2000

FUEL TANK/MOUNTING Item

1 1A

2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28

Part No

Qty

1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 2 2 2 3 8 6 2 8 6 2 2 1 1 1 1 2

4503019 4158689 4500965 REF 4178843 4149829 1638151 REF 4134111 2306044 2306049 4134132 1638175 1629007 REF 1629010 1630010 1500065 1500068 4149763 4149916 7121126 1121016 7121019 7121050 1251006 4134723 4178100 1638216 1629004 6220067

Rev. 1-9189

Description

.Fue1 Tank Assy. (Was 4179540) Sensor, Fuel Level (NI) Cover/Fill Tube (Was 4176588) Dipstick (Was 4175117) TUbe, 90° Gasket Cap, Fitting Cover (Was 4135228) Strainer, Fuel Strainer (Side Fill) Cap, Fuel (Top)(4619645-Key) Cap, Fuel (Side Fill) (4619647 Key) Plug ·Nut, Union Gasket (Was 4149842) Nut, Union Ferrule Washer Lac kwas her Washer, Sealing Washer, Sealing Bolt (Ml6x30) Bolt (MlOx20) Bolt (M6x16) Bolt (M10x35) Nut Cover Step Plug Nut Bolt

123

<9,i.9TRIUAN

1-7 f __-----------------A~----------------~,,

5

2

3 7

1

124

6

4

4iPTROIAN

25

0000

TIRES & WHEELS

Item

Qty

Part No

Description

COMMON PARTS FOR 20.5 WHEEL 2 2A

4 4

3

4

2505296 4109538 4109416 2516087 4109417

Rim, Assy. (Incl. Item 2A " 3) Lockring Ring, Sealing Stem Valve Adapter, Stem

20.5 - 25 - 12PR - L2 Wheel & Tire Assembly - La Tire Wheel & Tire Assembly - RH

4

4

6

4

1 5 7

2 2

4178799 4109373 4178800

1 5 7

2 4 2

4178801 2506733 4178802

20.5 - 25 - 16PR - TBL Wheeel,. & Tire Assemby - La Tire Wheel & Tire Assembly - RH

1 5 7

2 4 2

4178807 2506732 4178808

20.5 - R25 - X*TBL, Hi.che1in Wheel & Tire Assembly - La Tire Whee1- & Tire Assembly - RH

1 5 7

2 4 2

4178803 2506751 4178804

20.5 - R25X* - TBL - L2 Wheel & Tire Assembly - La Tire Wheel & Tire Assembly - RH

4

125

TROIAN

1~

261300

12

I

1

2

\\0 FLOORPLATES Item

Trojan Part No.

1 2 3 4 7 8 10 11

12 13

Faun Part No.

4179607 4179608 4175287 4181575 7121361 7121055 4137240 1500065 4151604 4151163

Description

Floorplate Floorplate Support Support Bolt Bolt Washer Washer Molding Molding, Fabric

Qty.

1 1 1 1 6 9 13 2

AIR AIR

.

127

March, 1986 0229A-6661A

~

1'0) 0)

.~ iI

I I

~~r.U 34

50

26

1600

CAB ASSEMBLY (FOR DOOR FRAMES/HANDLES SEE GROUP 261601) Item

Qty

A 1 3 4 4A 5 6 7 10 11 12 14 16 17 18 19 20 22 23 24 25 26

1 1 1 1 2 1 1 1 2 4 2 1 4 8 1 2 2 1 1 3 1 1 1 1 1 1 3

27 28 29 30 33 34 35 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54

AR AR AR

1 1 5 2 8 1 1 1 1 1 1 AR

2 3 AR

1 1

Part No

4615282 4185996 1736497 4158917 1736488 1736548 1736498 1736499 6702007 4154506 7120921 6702083 4155704 1500078 1545002 1500069 0049140 4177161 4170064 4170065 4176865 2647325 4607361 2647310 2641672 4150571 4617231 4151683 2641639 4150664 4617234 4185974 1500062 7121003 7121024 4158166 4158167 1794382 4158169 174];022 4160614 4139011 7121023 4160628 4138826 4617233 4617235

Rev. 1-9 89

Description

ROPS Certification Plate Cab Supplement Motor Wiper Arm, Wiper Nut Guide, Wiper Blade, Wiper Connector, Blade Bolt Bolt Bolt Bolt Locknut Washer Washer Washer Loc kwas her Windshield Window, Rear Window, Side Window, Door Mirror, LH Outside Mirror, RH Outside (Optional) Mirror, Inside Sun Visor Bumper, Rubber Molding, Rubber Seal Seal Seal Molding, Rubber Panel Washer Bolt Bolt Reservoir Cap Nozzle Pump, Hand Grommet Plug Hose, Plastic Bolt Clip' Tie, Nylon Molding, Rubber Molding, Rubber

129

<9.iPTAOIAII

.....

c:::I

"'"'co --

-"'"' 130

26

4i>TAOIAN

1601

CAB DOOR/WINDOW INSTALLATION

Item

Oty

2

13 16 17 18 19 21

1 1 2 1 2·

22

1

23 24 25 27 28 29 30 31 32 33 80 81 87 88 91 92 93 96 97 98 99 100 105 106 107 108 110 1101

1 1 1 1 1 1

III

112 113 114 116

2 1 2

2 1

1 1

2 1 1

2 2 2 2

2 1 1 1 1 6 1 1

4

4 2 2 1

Part No

4500312 4174068 0646021 1251083 4169187 7121030 2638406 4153195 4500302 4169190 7121015 1251004 0049108 7832168 4174069 0048140 1251003 4178303 4500060 4175242 1578053 4178301 0602157 2434097 7121080 0049140 6705082 4128403 4155232 4154198 2608548 4153195 0026852 4179262 4179258 1721016 1500065 5088677 5088678 1578007

Description

Hinge Arm, Guide Latch Nut. Rail, Window Bolt Latch Handle Pin, Square Spacer Bolt Nut Lockwasher Bolt Pin Lockwasher Nut Door Frame Assembly Window Frame Assy.(Incl. Items 13-33) Spacer Snap Ring Knob Stop, Rubber Pin, Dowel Bolt Lockwasher Screw Roller Plug, Spring (Tool Box) Lock, Spring Handle, Outside (4613836-Key Blank) Handle, Inside Shim Guide, Door Support, Guide Bolt Washer Bearing, Roller Seal Snap Ring

131

TROIAN

1

132

~TROJAN

26

1602

CAB INTERIOR/ACOUSTICS Item. Qty 1

33

1 1 1 1 1 1 1 1 1 1 1 .1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 2

36

28

37 40 42 43

39

2

3 4

5

6 7

8 9

10 11

12 15 16 19 20 21 24 25 27 28 31 32

2

2 1 1

Part No

4174294 4186723 4174470 4188158 4174471 4188159 4174472 4187442 4176882 4188268 4174474 4187441 4175342 4186552 4174370 4174371 4174372 4174457 4174458 4179664 4179517 4179518 4179562 4179663 4179660 4179661 4179662 4175244 6702024 1251004 1540032 0022310 4614123 0027586 4174592 4179665 4179668

Description

. Panel, Ceiling (Thru SIN 3148800) Panel, Ceiling (Thru SIN 3148801 & Higher) Panel, LH Front (Gray) Panel, LH Front (Black) Panel, RH Front (Gray) Panel, RH Front (Black) Panel, RH Side (Gray) Panel, RH Side (Black) Panel, Heater/Tool Box (Gray) Panel, Heater/Tool Box (Black) Panel, Door (Gray) Panel, Door (Black) Panel, Reservoir (Gray) Panel, Reservoir ,Black) Molding, LH Instrument Panel Molding, RH Instrument Panel Molding, RH Side Panel, Heater Console Top Panel, Tool Box Top Linning, Tool Box Linning, .Too1 Box Linning, Tool Box Linning, Tool Box Cover Linning, Tool Box Mat, LH Rubber Floor Mat, RH Rubber Floor Pad, LH Insulating Pad, RH Insulating Screw Nut Washer Nut, CAge U-Fastener Screw Bracket Acoustic Acoustic

133

·<Q>TROIAN

-·0

0

0

4 5-' 6 .:=e========~

134

16 ______~~~

26

2200

SEAT ASSEMBLY INSTALLATION Item

Qty

1 2 3 4 5 6 11 12 13 16 17 18.

19 19A 19B 20 21

1 1 1 8 8 1 2 2 4 1 1 1 1 1 8 8

-.

Part No

REF 4182637 2695634 4180401 7121006 0049110 4182636 6702105 -0049108 1500067 0074136 0074135 4181848 4183109 4183110 7121006 -0049110

Rev. 1-9J89

Description

Seat Assy. (See Group 262201) Rest Knob, Adjusting Support Bolt (MI0x25) Lockwasher Support Assembly Bolt (M6x12) Lockwasher (M6) Washer Belt, Lap Belt,· Tether Console, Servo Insulating Material, Front Insulating Material, Side Bolt (MlOx25) Lockwasher (VSI0) Arm

135

<9.iPTROJAN

13

12"1, I.

136

26

<9.iJ>TROIAII

2201

SEAT ASSEMBLY (BELTS &.MOUNTING SEE GROUP 262200) Item A

B 1 2 3 4 5 6 7 8 9 10 11 12 13

Part No

Qty

1 1 1 1 1 1 I' 1 2 4 4 4 2 2 1

2657900 8476925 2695673 2695674 2695644 2695675 2695670 4611471 2695637 2695666 4611472 2695668 2695669 .

3142008 4611472

Description

Seat Assembly Suspension Assembly Cushion Back, Seat Bellows Shock Absorber Adjusting Assembly Rod Assembly Spring Roller Bushing Spring Pin Lockwasher Spring

<

:-

-.;;-

Rev. 1-9J 89

-

~,

"-

136A

29

TROIAN

0600

2

1

<

.~ 5 4

HEADLIGHT MOUNT ASSEMBLY Item

Trojan Part No.

1

2 4 5

March, 1986 0229A-6664A

Faun Part No.

4178951 4178952 7121065 0049111

Description

Mount Assembly Mount Assembly Bolt Lockwasher

Qty.

1 1 6 6

137

·<Q>TROIAN

\ \

~ -.-_._-- /

138

)

<i>TROIAN

300000

HEATER/INSTALLATION Item

Qty

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 23 25 26 27 28 31 32 33 37 38 39 40 41 42 43 44 45 46 47 48

1 1 1 1 1 1 2 2 1 1 1 1 1 1 1 1 3 1 1 1 3 3 3 3 3 16 3 2 4 3 1 1 1 2 1 1 1 1 1 1 1

Part No

4179211 4179216 4179217 3098354 3098353 0030152 4171945 1640130 0723185 4158347 1721024 3014716 0047851 0814116 7412050 4139704 4174532 4139359 4151679 4159818 7121016 7121047 7121015 6710026 6713043 4154830 1500065 1500062 0049108 4186850 7412136 4828691 7412135 1252040 3094383 3094323 3094324 3094381 3094382 3094243 3094384

Rev. 1-9/89

Description

Console Flange Flange Heater Assembly Cover, Outlet Cover Hose Fitting Control Cable Assembly Flue, Air Switch Flue, Air Clamp Knob Sleeve Clamp, Hose Spacer Hose (.12M) Band, Grommet Grommet Bolt Bolt Bolt Screw Screw, Tapping Screw, Tapping Washer Washer Lac kwas her Mat, Insulation Nut,Union Ring Fitting Nut Impeller Blower Motor Rotor Holder, Carbon Brush Brush, Carbon Core, Heater

139

TROIAN

301500

1

~

.....

.... :. ~

".

9

~10 DEFROSTER INSTALLATION Item

Trojan Part No.

1 2 3 5 6 7 8 9 10 11

Rev. 1-9/89

Faun Part No.

4176295 4176294 3098346 7121080 4155469 0049140 0047865 3011404 1740015 1740010

Description

Flue, Air Bracket, Outlet Cover Bolt Nut Lockwasher Clamp, Hose Hose Clamp Clamp

Qty.

1 1 1 4 4 4 2

A.R 1 1

141

TROIAN

142

<Q>TROUUI

32

0500

HYDRAULIC TANK ASSEMBLY Item

Qty

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27

1 1

-

1 1 1 'I 1 1 1 1 3 4 1 1 4 3 7 11 8 1 3 1 1 2 1 2

Part No

4179435 4179451

REF 3239170 4134430 4181378 4179266 1629007 1638413 1638373 1638412 7832188 7121008 7121009 4132934 1251006 7121126 7121050 0049110 1500065 0004049 1500068 .4150158 1630001 2162009 4149771 6220067

Rev. 1-9, 89

Description

Hydraulic Tank Assembly Steps Filter Assy. (See Group 320501) Breather Sight Gauge Cover Tube Nut, Union Fitting Plug Plug Bolt, Socket Head Bolt Bolt Nut, Union Nut Bolt Bolt Lac kwas her Washer Ball Washer Gasket Ferrule Seal Washer Bolt (NI) (Tank to Frame)

143

32

TROIAN

0501

~~ 3

2

6

1

7

14

FILTER ASSEMBLY HYDRAULIC

Item

Trojan Part No.

A 1 2 3 4 5 6 7 8 9

10 11 12

13 14

Faun Part No. 3239171 1696136 1696137 0844017 1251083 1500062 1696138 1696139 1696140 1696141 6220026 1696142 1696143 1696144 1696145

Description Fi 1ter Assembly Head~ Fi lter Cover Stud Nut Washer Ring Gasket Seat~ Spri ng Magnet Bolt, Socket Head Seat~ Element Spring Gasket Element

o

Qty. 1 1 1 4

4 4 1 1 1 1 1 1 1 1 1

145 March~

1986 0198A-5498A

.....

0-\

~ 0)

t I ~

;n ----

ji

I

\1

,!~==~\~'-

./

o~

""~

~

~~-o

IC7f lLL~ .. oliO ,o;t ~I \

I

14tm

·12

,. .' I' · ........ "

-~

....

36

37

324000

MAIN HYDRAULIC SYSTEM Item

Part No

Qty

1 2 3

1

4

1 1 1 1 1 1

5 6

10 11

12 15 16 17 22

23 24 25 26 27 28 29 30 31 32 33

35 36 37 38 39 40 41 42 44 45 46 48 49 50 51 55

56 57 58 59

REF REF 4178874 4183872.

4179113· 4181323 4179110 4132779 4133398 REF 7381253 REF 4175791 4181429 4181430 4181431 4181432 4181433 4181434 4181435 4181436 4170244 4166892 4180634 4179086 1920757 1616952 1638422 0047283 1616734 4139719 4168936 0017311 4132048 4130788 1640858 4133398 1636812 1633798 4149419 4149511 4149356 4149227 4149231

1

2 2 1 1 2 1 1 1 1 1 2 1 1 4 1 1 4 AR

2 1 4

4

10 1 2 1 1 1 1

3 11 1

~ev.1-91

19

Description

Control Valve ASsy. (See Group 324002) Valve, Unloading (See Group 324003) Manifold Manifold Tube Assembly Support, Hose Fitting, Reducer Flange Fitting Pump Assy. (See Group 324004) Gasket Valve Assy.,F1ow Divider(See Group 324005) Hose Assy.

Hose Assy.

Hose Assy.

Hose Assy.

Hose ASsy. Hose Assy.

Hose ASsy. Hose Assy.

Hose Assy.

Hose. Assy.

Hose Assy.

Hose Assy.

Fitting, Hose Clamp Hose (900 MM) Fitting, Hose Clamp, Hose Hose Clamp, Hose Hose (275 MM) Flange Half Flange Half Flange Half Fitting, Hose Fitting, Hose Fitting, Hose Fitting, Jiose o Ring o Ring o Ring o Ring o Ring

147

4i>TROIAN

324000

MAIN HYDRAULIC SYSTEM

Item

Qty

Part No

60 61 62 63 64 65 66 67 68 69 70 72 73 74 75 76 77 78 78A 79 80 82 83 84 85 86 90 91 94.

95· 96 97 97A 97B 97C 970 97E

1 6 6 1 1 1 2 2 3 14 50 2 2 3 1 4 3 12 1 2 1 2 8 4 3 44 3 1 2 4 3 1 1 1 1 1 1

0047922 .

1919101 0047925 0047872 0047873 0047871 0047851 1740010 0049112 0049111 0049110 7121024 7121115 7121067 7121072 7121020 7120048 7120043 0047922 7121008 7120024 4154891 6220034 6220032 6220030 6220025 4155509 4155508 1500069 4174389 1500065 3223176 0814115 1634836 7121164 1540025 1546014

148

Description

Plate Clamp Plate, Clamp Clamp Plate, Clamp Plate, Clamp Clamp, Hose Tie, Hose Lockwasher Lockwasher Lockwasher Bolt (M 8x25) Bolt (M 20x35) Bolt Bolt (M 10x50) Bolt Bolt (M 10x100) Bolt (M 10x70) Washer Bolt (M 10x30) Bolt (M 8x70) Bolt (M 12x120) Bolt (M 12x30) Bolt (M 10x80) Bolt eM 10x55) Bolt (M 10x30) Locknut Locknut Washer Washer Washer Valve, Ball (Emergency Lowering) Lever Fitting Bolt Washer Washer

Rev. 1-9/89

CD

~~~C?Ea .

~

(\-

~~ (-)

I

?-)

,

-

H . c)

150

32

4001

SERVO HYDRAULICS

.

Item

Qty

A 1 2

1 1 1 1 1 1 1 1 1 2 1 2 1 1 1

2A 2B 2C 3 5 6 7 8 9 10 11 12 15 16 17 20 21 22 23 24 25 27 28 32 33 34 35 37 38 40 41 42 43 45

AR

7 6 1 1 2 1 1 1 1 AR AR

2 1 2 4 3 4 4 4 1 2 8

Part No

4510159 3297762 3224770 3224790 4510204 4612393 4510205 4186143 4181520 4187166 4181522 4181523 4181524 4173967 4183821 3000039 1633798 1633710 2490467 4148499 0047878 0047431 8081609 8081612 4149765 4138826 1740010 7120793 7121023 7121003 7121002 4154501 6220337 1251085 4155603 0782002 1500065 0049108 Note:

Rev.

1~9/89

Description

Switch, Float Pump Assembly Servo Valve Assy. (w/o Switch) Servo Valve Assy. (w/Switch) Switch Kit, Handle Handle & Switch Kit Seal Kit, Valve Filter, Pump Hose Assembly Hose Assembly Hose Assembly Hose Assembly Hose Assembly Hose Assembly Hose Assembly Hose (.34" Lg) Fitting Fitting Elbow, Flange Clamp Clamp Clamp o Ring o Ring Seal Tie Tie Bolt (MlOx90) ' Bolt (M8x20) Bolt (M8x16) Bolt (M6x18) Bolt (M6x45) Bolt (M6x22) Nut Cap Plug Washer Washer Servo ose Connections T = Re urn Line P = Pr !ssure Line 1 = Ow [lP 2 = Ho st 3 = Ro 1 Back 4 = Lo ITer

151

152

32:

<i>TROJAN

4002

MAIN CONTROL VALVE ASSEMBLY

Item

Qty

A 1 4 5 6 7 8 9 10 .

11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 - 31 32 33 34 35 36 37 38 39

1 1 1 1 1 4 4 4 1 1 1 1 1 16 16 4 4 4 1 2 2 1 1 1 1 1 1 1 1 1 1 4 2 2 2 1 1 1

Part No

4179023 4179022 4179027 4179020 4179017 4179335 4179336 4179328 4179327 4501941 4501940 4501034 4501034 6220015 0049109 -4149395 0912017 4150037 4125416 4500854 4155443 - 4155393 4149327 4149144 3224773 4155374 4149312 4500853 4136093 4142509 3224877 4154936 4500847 4142509 4149231 4181362 0782003 4149764

Rev. 1-9J89

Description

Control Va1v~ Assembly Housing Cap, Spring Cap, Spring Cap, Spring .

Spring Spring Seat, Spring Piston Relief Valve ASsy. Relief Valve ASsy. (3915 PSI) Valve Assy. (3450 PSI) Valve Assy. (3450 PSI) Bolt Lockwasher o Ring Plug Washer, Sealing Fitting, Test Port Spool Plug Plug o Ring Seal Set Relief Valve Servo Plug o Ring Spool Bushing Spring Solenoid (Alternate 3224701. or 4510195) Bolt, Socket Head Bushing Spring o Ring Cap, End Plug Washer, Sealing

153

TROIAN

. '19.

6 16

2

21·22

1 16

154 .

4 3 18 14 17 '11

10

.

~TROIAN

32

4003

UNLOADING VALVE Item

Oty

A

1

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22

-

1 1 1 1 1 1 1 1 1 1 1 2 2 2 1 2 1 1 1 1

Part No

4179152

NSS NSS 4133969 4179269 4179268 4155443 4500854 4500847 4165553 4118593 4142708 1251040 4165934 3229213 3223247 4149231 4149219 4149319 4142509 4179337 7200022 4156209

Description

Valve, Unloading Housing (Order Item A) Spool (Order Item A) Relief Plug Plug Plug Piston Bushing Plug Seat, Spring Spring Nut Set Screw Test Port Orifice o Ring o Ring o Ring Spring Spring Wire Seal, Lead

.

Rev. 1-9/ ~9

155

TROIAN 324004

1

PUMP ASSEMBLY

Item

A 1

Trojan Part No.

Faun Part No.

Description

Pump Assemb ly Seal, Shaft

4510304 7398633

Qty,

1 1

-

156

Rev. 1-9/89

<i>TRCUAN

1568

<Q>TRIUAII .

32

4005

VALVE ASSEMBLY (FLOW DIVIDER) Item

Qty

A B C 1 2 *3 4 5 6 7 **8 **9 10 *11 *12 13 14 15 *16 *17 *18 *19 *20 *21 22 *23 24 25 **21 27 28 29 30 31 32 *33

1 1 1

-

1 1 1 1 1 1 1 1 1 1 1 1 4 1 3 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

Part No

3225322 4610071 4610072 NSS 4610039 4610040 4610041 4610042 4610043 4610044 4610045 4610046 4610047 4610048 4610049 4610050 4610051 4610052 4610053 4610054 4610055 4610056 4610057 4610058 4610059 4610060 4610061 4610062 4610063 4610064 4610065 4610066 4610067 4610068 4610069 4610070

Description

Valve Assembly Seal Kit, Complete (Items *) Seal Kit, Small (Items **) Housing (Order Item A) Switch, Flow o Ring Spool, Primary Spring Plug Valve, Throttle V-Ring V-Ring Insert, Valve o Ring o Ring Cover Bolt Insert, Valve Seal o Ring o Ring o Ring Seal o Ring Plug· O·Ring Spool, Primary Seat, Spring Snap Ring Spring Spring Insert, Valve Plug Spring Adapter o Ring

,

Rev. 1-9/89

156C

...a.

01 0)

45

o

:~~'.' \)1\ 48 49

~

53 .

~

',.

~

~

1

17

9

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a

' _ . (l t ~ "===-==1 ,-,-" 31

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.

52

BIK.

('I

0

~

3,d(/ (. ~ )(/

"

11 14 21

~

~

\ /

II

~

41

42

.

A(~If

>-

48/

.4/

'\

46 47 50

\

\ L-J4-'-----=1 , =,:J ""

;

~" "

)'

0

~

b

®

eII

21

40

I~

===r-----1:::r-t=l=======

\~ 25 /33 ~ \",.\~-=-~=~~.=4=-~-~

.

t;

26

12 ~

Z

<9iPTRIUAII

333000

3RD FUNCTION SYSTEM (AIR/ELECTRICAL) Item

Qty

A 1 2 3 4 5 6 7

1 1 1 1 1 2 1 2 2 2.

2 8 1 2 4 1 2 4 2 2 1 1 3 3 2 4 1 24 1 2 3 24 3 20 1 1 1 1 1 2 1 1 1 1 1 1 4 6

8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47

Part No

4188889 4180293 4181618 4175772 4177009 4181624 4176180 1636819 1633798 1635112 3244125 4131788 1614080 4149287 4149227 1640729 1919117 1919101 0047925 0047922 1636204 1633220 7121008 7121021 7121048 7120054 6702105 6220025 4155683 4155508 4155509 0049110 0049111 4138826 1639001 1691196 1631007 1638339 1254007 1632001 2162051 4159399 1721108 1731091 4160336 4159102 4160261 4160303

Rev. 1-9/89

Description

3rd Functi~n Kit Va1~e ASsy. 3rd Function Cover Cover Hose Assembly Hose Assembly Hose Assembly Fitting Fitting Flange Flange, Blind Flange Half Check Valve o Ring o Ring Elbow Clamp Clamp Half Plate Clamp Tee Adapter Bolt Bolt Bolt Bolt Bolt, Socket Head Bolt, Socket Head Nut Nut Nut Lockwasher Lockwasher Tie Nut o Ring Seal Adapter Nut Seal Seal Switch Knob Relay Connector Connector Connector Terminal, Spade

.

156E

<§.iPTRD.IAN

333000

3RD FUNCTION SYSTEM (AIR/ELECTRICAL) Item

48 49 50 51 52 53

156F

Qty

1 AR AR

1 1 1

Part No

4186016 1743083 1743081 4183767 1765049 4183768

Description

Wire Assembly Wire (8") Red Wire (8") Yellow Wire Assembly Diode Wire Assembly

Rev. 1-9/89

•O't O'l

:3:

~a.t

/---1)

'",

,

~-~//~~--

,

\/.;' I.

f::> y

(,f/!

,

)

/;;;~\.-~"\ I,' \ .,.~ r \ ",.~

I

\1: \ ' I.d \ /_, ',,' ".~~.""

65

r~

20

-

A

L rQr-o-__~9 7~~"-' '\, (-==~~\ '-Jr" -;:::::-~~~ ~", ..\J .;~\" ~~ j~.

-" '~' - ., .

I '~~~ =>.~~~_~ r-- t~:-~;r~=I 1:1 ~~.~. ,~~.L L.lli[1T I

,

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'--'.

//~

//

',' .

,,31

0

.__

__

------c ___ _

50

50

\

(f

___ -=::y,.

~~_~_\~;~'~%.\ "~_J

__ I, LJ.,

'~_

-=-::-"C~.

' _ ______ , , "~__ -.J' 14

_.J.62 35

; I

/

- - =,=---' -1:- -===1 ,IT --,=---, i / ;/ :~/

0

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l

54 67

38 ..

l-4 -----

•

I

46-r=1l

~(\~~51~ ~4~~,"~-:---=- 11~I~ i 21?-n(~~'~--:\V:~ ~"t -

.

•

. "

.'

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j

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, '----

,

-

,a

39 .

/45

I '

i

,

,

'12

'

,,55

i,

'., \

\'

,

54 6f:',

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/

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Y-

;

8 ~ 18~ 47 ..... TH2itfi1.J....

)1

i

'f(

'3E,~_,~"jFJl 61

r

I "z

<9.iPTROIAN

333000

3RD FUNCTION SYSTEM (3RD SPOOL VALVE) Item

A 1 2 3 4 7 8 11 12 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 33 34 35 36 37 38 39 40 41 42 43 45 46 47 48 49 50 51 52 53 54

Part No

Qty

1 1 2 1 1 1 1 1 2 2 1 1 1 2 1 1 1 1 2 1 1 1 1 1 1 2 8 1 1 2 2 1 1 6 1 1 1 1 AR AR

2 1 4 36 3 1 6

4500182 4186172 4500131 4500208 4500206 4500020 4199370 _ 4500136 4500135 4500179 4500180 4500181 4170509 4500178 4181521 4181523 4139327 4185076 4167831 1636810 1634587 1640762 1636784 1629015 1630015 1633755 1633710 3225369 3224909 0047893 1920743 0047826 4135286 4144828 3229274 00223.22 3229263 4149364 4139342 1740012 0038759 4125416 7120044 7121051 7121016 4154589 7121081 7121028

Rev. 1-9/89

Description

3rd Function Kit Plate, Mount Bracket Bracket Bracket Cover Manifold Clamp Half Clamp Half Hose Assembly Hose Assembly Hose A~semb1y Hose Assembly Hose Assembly Hose Assembly Hose Assembly Hose Assembly Adapter, Reducer Adapter, Reducer Tee Adapter Tee Tee Nut Ferrule Fitting Fitting Valve Assembly Servo Valve Assy., 3rd Function Clamp Plate Clamp Plate Clamp Fitting, Test Nut Fitting, Test Cap Nut Tie Tie o Ring Connection, Test Bolt Bolt Bolt Bolt Bolt Bolt

.

156J

4i>TRIUAN

333000

3RD FUNCTION SYSTEM (3RD SPOOL VALVE) Item

55 56 57 59 61 62 64 65 67 69

Qty

3 4 2 2 9 1 1 3 4 2

Part No

7121003 4154501 7121004 0782009 4155509 1251083 1540017 1500062 0049109 2162102

Description

Bolt Bolt Bolt Plug Locknut Nut Washer Washer Lockwasher Seal

.

.

156K

Rev. 1-9/89

TROIAN

610000

2

'---- 1

COUNTERWEIGHT Item

Trojan Part No.

1 2 3 4

Faun Part No.

4179623 7120918 4155728 1547019

Description

Counte rwe i ght (589#) Bolt Locknut Washer

aty.

1 4 4 8

157

March, 1986 0229A-6666A

--

en

co

-t

11-

III

32

'r .24 0~~

I~'

I

J~

23 14

i

34

~TAOIAN'

·650000

LIFT ARM LINKAGE Item

I

2 3 4 5 7 8 9 10 11 12 14 15 16 17 18 19 20 22 23 24 25 26 27 28 30 31 32 33 34 36 37 38 42 43 44 45 46 47 48 49 50 51 52 53 54

Kev •

Part No

Qty

-

-

1 1 1 1 1 4 2 2 2 2 2 1 1 4 6 8 2 8 8 2 4 4 6 1 2 6 2 4 1 8 2 6 4 2 4 4 4 4 4 6 1 1 1 2

.l-~

REF REF 4179331 4179329 4199381 4179339 4179386 4175123 4178547 4127061 4127389 4169114 4-165090 4175126 4175125 4175221 4175222 4181506 4125355 4149103 4148999 0040408 4149111 0039975 7121016 4154794 6220395 7832200 4155111 0593048 4155711 4155710 4155633 0049110 4504950 4125150 4179456 4179457 7121081 ·1251083 1546013 3300008 4188496 0012027 0921027 4125256

H~

Description

Cylinder, Hoist (See Group 650002) Cylinder, Bucket (See Group 650001) Lift Arm Assembly Lever Assembly Link Assembly (Was 4179330) Pin Pin Pin Pin Pin Pin Plate, Capture Plate, Lock Spacer Spacer Spacer Spacer Shim Bushing Seal Seal Seal Seal V-Packing Bolt (M 10x20) Bolt (M 20x200) Bolt (M 16x120) Bolt (M 16x120).

Bolt (M 12x100) Bolt (ML 23x30) Locknut Locknut Locknut Lockwasher Bushing Bushing Plate, Capture Spacer Bolt (M 8x55) Nut Washer Grease Fitting Bushing (Was 4179373) Snap Ring Set Screw Bushing

159

TROIAN

20

15

2

160

650001

CYLINDER, BUCKET Item

Qty

Part No

A B

1 1

4179370 4613386

1 2 3 4 5 6 7 8 9 10 13 14 15 16 17 18 19 20 21 22

1 1 1 1 1 1 12 12 1

4179371 4179372 4178818 4179379 4155735 4155988 4154419 1500068 0782016 4149769 0042424 0040700 0042468 4149246 4149263 4149018 0040699 0042435 4149158 0040698

1

2 1 I

1 1 1 1 1 l 1

Descri pt ion

Cylinder Assembly, Bucket Service Kit, Seal (Items 13-22) (Incls. Kit 4179380) Body Rod Assembly Stuffing Box Piston Locknut Snap Ring Bolt Washer Plug Washer, Sealing.

Guide Ring, Guide Seal Set o Ring o Ring Back-up Ring Back-up Ring Ring, Slotted Seal Wiper

161

TROIAN

10

162

11

9

~

<Q>TROJAN

650002

CYLINDER HOIST .( TWO CYLINDERS PER MACHINE; QUANTITY SHOWN IS FOR ONE) Item

Qty

Part No

B

1 2

4179298 4611243

1 2 3 4 5 6 7 8 9 10 11 14 15 16 17 18 19 20 21 22 23

1 1 1 1 1 1 10 10 1 1 1 1 1 1 1 1 1 1 1 2 1

4179299 4178487 4179300 4174868 4155559 4155987 7121308 1546014 3300008 4125150 1747051 0042440 4149235 4149424 4149050 4149150 0040703 0040701 0040702 0040435 0040436

Rev •

.l ... ~

A

'H~

Description

Cylinder Assembly, Hoist Service Kit, Sea1(Inc1. Items 14-23) (Incl. Kit 4178514) Body Stuffing Box Rod, Piston Piston Nut Snap Ring Bolt Washer Grease Fitting Bearing Snap Ring Seal Set o Ring o Ring Back-up Ring Seal Ring, Slotted Back-up Ring Wiper Ring, Guide Ring, Guide

163

659000 BUCKET ASSEMBLIES (PURCHASED) Item

Qty

Part No

Description

SIZE CU. YD. 2

1 1

4607409 4619555

2.5 2.5

3

1

4619267

2.5

1

4 in 1 JRBBucket

Assy~(Mod.D10572)

MP JRB Bucket ABsy. (w/8 Bolt-on Teeth)

(Mod.D11630)

4 in 1 JRB Bucket Assy.(Mod.Dl1548) (w/8 Hensley Bolt-on Teeth) Note: Main Cutting Edge is Drilled To Accept Trojan Bolt-on Edge 4616115.

4

1

4616784

2.5

5

1

4615503 4615504

2;5

6

1

4616625

2.5

Side Dump Bucket Assy.(Mod.250SD) (w/Bolt-on Cutting Edge) ACS Bucket ABsy. (Incls. Hoses) & 3 Piece Reversible Bolt-on Cutting Edge wI Hardware ACS Bucket ABsy. (Mod 0-7511) (w/Bolt-on Cutting Edge) Note: Drilled For 9 Hensley Teeth Kit pIN 4616626

7

1

4618551

2.75

JRB Bucket ASsy. (Mod 011412)

165

65900.0

SIDE CUT:rING EDGE

BUCKET ASSEMBLY (*GP W/BOLT-ON CUTTING EDGE) Item

1 1 1 1 1· 2 1 2 2 2 2 16 16

. 165A

Qty.

Part No

4619746 4608639 4619832 4619833 4125150 4175734 3300008 4619837 4619836 4608689 2100933 2040950 2031621

Description

SIZE CU.YD. 2.0 Bucket Assembly Cutting Edge, Main Cutting Edge, RH Side Cutting Edge, LH Side Bearing Sperical Ring, Retaining Grease Fitting Wear Pad, Rear Wear Pad, Front Cutting Edge, Bolt-on Corner Cutting Edge, Bolt-on Center Plow Bolt (5/8-11~2 1/2) Nut *Note: Designed For Special Dump Height

659000

SIDE CUTTING EDGE

BUCKET ASSEMBLY (~'P\

Item

1 1 2 1 2 1

aty.

Part No

4606421 4602547 4606409 4125256 4179378 3300008

Description

SIZE CU.YO 3.0 Bucket Assembly Cutting Edge, Main Cutting Edge, Side Bearing, Spherical Ring, Retaining Grease Fitting

166

659000

SIDE CUTTING EDGE

BUCKET ASSEMBLY (GP W/DRILLED CUTTING EDGE) Item

Qty.

Part No

Description

SIZE CU.YD. 1 1 2 1 2 1

167

4607275 4607276 4606409 4125256 4179378 3300008

3.0

Bucket Assembly Cutting Edge, Main Cutting Edge Bearing, Spherical Ring, Retaining Grease Fitting

659000

<i>TROIAN

SIDE CUTTING EDGE

BUCKET ASSEMBLY (GP W/BOLT-ON CUTTING EDGE & ACS FEMALE ADAPTER) Item

1 1 2 1 2 2 10 10

aty.

Part No

4615342 4607276 4606409 4603924 4602548 4607272 2110881 2031624

Description

SIZE CU.YD. 3.0

Bucket Assembly Cutting Edge, Main Cutting Edge, Side Adapter, Female ACS Cutting Edge, Bolt-on Center Cutting Edge, Bolt-on Corner Plow Bolt (1-8x3 1/2 Nut (1-8)

168

659000

SIDE CUTTING EDGE

BUCKET ASSEMBLY (GP W/JRB FEMALE ADAPTER & DRILLED FOR BOLT-ON EDGE) (SIN 20-2017 & HIGHER) Item

1 1 2 1 2

169

Qty.

Part No

4619557 4607272 4606409 4618679 4619406

Description

SIZE CU.YD. 3.0 Bucket Assembly Cutting Edge, Main Cutting'Edge, Side Female Adapter Skid Plate

.

659000

SIDE CUTTING EDGE

(GP

Item

1 1 2 1 2 2 2 2 10 10

aty.

Part No

4618681 4607276 4606409 4618679 4619407 4619406 4607272 .

4602548 2110881 2031624

BUCKET ASSEMBLY CUTTING EDGE & FEMALE JRB) (SIN 20-2017 & HIGHER)

wI BOLT-ON

Description

SIZE CU. YD. Bucket Assembly 3.0 Cutting Edge, Main Cutting Edge, Side Female Adapter Wear Plate Skid Plate Cutting Edge, Bolt-on Corner Cutting Edge, Bolt-on Center Plow Bolt (1-8x3 1/2) Nut (1-8)

170

659000

SIDE CUTTING EDGE

BUCKET ASSEMBLY (GP W/FEMALE JRB ADAPTER & BOLT-ON TEETH) Item

1 1 2 1 2 6 6 2 12 12 4 4 8 8

171

Qty ..

Part No

4615502 4616115 4606409 4608880 4605513 4604861 4606456 4606457 2031584 2031622 i037749 2031624 2094853 2063552

Description

SIZE CU.YD. 3.0 Bucket Assembly Cutting Edge, Main Cutting Edge, Side Female Adapter w/Sk~ds Pad, Drilled Spacer Adapter, Center Tooth Adapter, Corner Tooth Bolt (3/4-10x3 1/2) Nut (3/4":10) Bolt (1-8 x 3 1/4) Nut (1-8) Point Flex Pin

<§.iPTRDIAII

659000

SIDE CUTTING EDGE

BUCKET.ASSEBMLY (MH W/BOLT-ON TEETH) Item

1 1 2 2 1 2 1 6 6 2 12 12 4 4 8 8

Qty.

Part No

4615633 4616115 4606409 4605513 4125256 4179378 3300008 4604861 4606456 4606457 2031584 2031622 2037749 2031624 2094853 2063552

Description

SIZE CU.YD. 3.0 Bucket Assembly Cutting Edge, Main Cutting Edge, Side Pad, Drilled Bearing, Spherical Ring, Retaining Grease Fitting Spacer Adapter, Center Tooth Adapter, Corner Tooth Bolt (3/4-10x 3 1/2) Nut (3/4) Bolt (1-8x3 1/4) Nut (1-8) Point Flex Pin '172

~TROIAN

659000

SIDE CUTTING EDGE

BUCKET ASSEMBLY (GP W/BOLT-ON TEETH) Item

1 1 2 2 1 2 1 1

Qty.

Part No

4614207 4614203 4614204 4605513 4125256 4179378 3300008 4612233

Description

SIZE CU.YD. 3.0 Bucket Assembly Cutting Edge, Main Cutting Edge, Side Pads, Drilled Bearing, Spherical Ring, Retaining Grease Fitting Tooth Kit (8-ESCO)

.

·173

~TAOJAII'

659000

SIDE CUTTING EDGE

BUCKET ASSEMBLY (ME: W/ACS FEMALE ADAPTER & BOLT-ON CUTTING EDGE) Item

1 1 2 1 2 2 2 10 10

Qty.

Part No

4616287 4607276 4606409 4607766 4602548 4607272 4616312 2110881 2031624

Description

SIZE CU.YD. 3.0 Bucket Assembly Cutting Edge, Main Cutting Edge, Side Female Adapter Cutting Edge, Bolt-on Center Cutting Edge, Bolt-on Corner Skid Plate Plow Bolt (1-8x3 1/2) Nut (1-8)

174

<§.iPTROIAN

659000

SIDE CUTTING EDGE

BUCKET ASSEMBLY (GP W/BOLT-ON EDGE & BOLT-ON SPILLGUARD) Item

1 1 2 1 2 1 2 2 10 10 1 9 9 9

175

Qty,

Part No

4618217 4607276 4606409 4125256 4179378 3300008 4607272 4602548 2110881 2031624 4618272 7121308 1572007 1251009

Description

SIZE CU.YD. 3.0 Bucket Assembly Cutting Edge, Main Cutting Edge, Side Bearing, Spherical Ring, Retaining Grease Fitting Cutting Edge, Bolt-on Corner Cutting Edge, Bolt-on Center Plow Bolt (1-8x3 1/2) Nut (1-8) Spi11guard Bolt (M12x40) Lockwasher (M12) Nut (M12)

659000

SIDE CUTTING EDGE

BUCKET ASSEMBLY (GP wI BOLT-ON TEETH) Item

1 1 2 2 1 2 1 1

Qty.

Part No

4614206 4614203 4614204 4605513 4125256 4179378 3300008 4606470

Description

SIZE CU.YD. 3.0 Bucket Assembly Cutting Edge, Main Cutting Edge, Side Pads, Drilled Bearing, Spherical Ring, Retaining Grease Fitting Tooth Kit (8-H & L)'

176

~TROIAN

659000

SIDE CUTTING EDGe

BUCKET ASSEMBLY (GP W/BOLT-ON TEETH) /tem

1 1 2 1 2 1 6

2 8 8 12 12 4 4

177

aty.

Part No

4618072 4618115 4606409 4125256 4179378 3300008 4606456 4606457 4606459 4603583 2031584 2031622 4611205 2031624

Description

SIZE CU.YD. 3.0 Bucket Assembly Cutting Edge, Main Cutting Edge, Side Bearing, Spherical Ring, Retaining Grease. Fitting Adapter, Center Tooth Adapter, Corner Tooth Point, Tooth Flex Pin Bolt, Center Teeth (3/4-10x3 1/2) Nut, Center Teeth (3/4) Bolt, ·Corner Teeth (1-8x3 1/4) Nut, Corner Teeth (1-8)

659000

SIDE - CUTTING EDGE

(GP W/DRILLED Item

Qty.

1 1 2

Part No

4619257 4607276 4606409

BUCKET ASSEMBLY CUTT~NG EDGE & FEMALE JRB * ) Description

SIZE CU.YD. 3.0 Bucket Assembly Cutting Edge, Main Cutting Edge, Side Note:

JRB Quick Coupler Has

Special 108" Dump-Light

.

178

659000

BUCKET ASSEMBLY (GP W/DRILLED CUTTING EDGE & FEMALE JRB) Item

Qty.

1 1

2 1

179

Part No

4608842 4607276 4606409 4608880

Description

SIZE CU.YD. 3.0 Bucket Assembly Cutting Edge, Main Cutting Edge, Side Female JRB Coupler

659000

<i>TROJAN

SIDE CUTTING EDGE

BUCKET ASSEMBLY (GP W/BOLT-ON EDGE & FEMALE JRB W/SKIDS) Item

. Qty.

1 1 2 2 2 10 10 2

Part No

4618853 4607276 4619180 4602548 4607272 2110881 2031624 4615523

Description

SIZE CU.YD. 3.0 Bucket Assembly Cutting Edge, Main.

Cutting Edge, Side Cutting Edge, Bolt-on Center Cutting Edge, Bolt-on Corner Plow Bolt (1-8x3 1/2) Nut (1-8) Skid Plate

180

659000

SIDE CUTTING EDGE

BUCKET ASSEMBLY (MH W/DRILLED CUTTING EDGE & ACS FEMALE) Item

Qty.

1 1 1 1 1

181

Part No

4607764 4602547 4602586 4602587 4614229

Description

SIZE CU.YD. 3.0 Bucket Assembly Cutting Edge, Main . Cutting Edge, RH Side Cutting Edge, LH Side Spi11guard

659000

SIDE CUTTING EDGE

BUCKET ASSEMBLY (GP W/DRILLED CUTTING EDGE & PADS) Item

aty.

Part No

Description

SIZE CU.YD. 1 1 2 2 1 2 ·1

4614202 4614203 4614204 4605513 4125256 4179378 3300008

3.0

Bucket Assembly Cutting Edge, Main Cutting Edge, Side Pads, Drilled Bearing, Spherical Ring, Retaining Grease Fitting

182

~TROIAN

659000

SIDE CUTTING EDGE

BOCKET ASSEMBLY (GP W/BOLT-ON EDGE & FEMALE JRB) Item

Qty.

1 1 2 2 2 10 10 2

183

Part No

4618467 4607276 4606409 4602548 .

4607272 2110881 2031624 4615523

Description

SIZE CO.YD. Bucket Assembly 3.0 Cutting Edge, Main Cutting Edge, Side Cutting Edge, Bolt-on Center Cutting Edge, Bolt-on Corner Plow Bolt (1-8x3 1/2) Nut (1-8) Skid Plate

~TRIUAN

659000

SIDE CUtTING EDGE

BUCKET ASSEMBLY (MH W/BOLT-ON TEETH & DRILLED FOR BOLT-ON EDGE) Item

aty.

1 1 2 2 1 2 1 2 2 1

Part No

4617264 4616115 4607522 4605513 4125256 4179378 3300008 4607524 4606416 4606470

Description

SIZE CU.YD. 3.5 Bucket Assembly Cutting Edge, Main Cutting Edge, Side Pad, Drilled Corner Bearing, Spherical Ring, Retaining Grease Fitting Skid Plate Wear Plate Tooth Kit (8-H & L)

184

659000

SIDE CUTTING EDGE

BUCKET ASSEMBLY (MH W/DRILLED CUTTING EDGE) Item

Qty.

1 1 2 1 2 1

185

Part No

4607519 4607276 .4607522 4125256 4179378 3300008

Description

SIZE CU.YD. 3.5 Bucket Assembly Cutting Edge, Main Cutting Edge, Side Bearing, Spherical Ring, Retaining Grease. Fitting

4iPTROIAII

659000

SIDE CUTTING EDGE

BUCKET ASSEMBLY (MH W/BOLT-ON EpGE & DRILLED FOR TEETH) Item

Qty.

1 1 2 2 1 2 1 2 2 2 2 10 10

Part No

4616627 4616115 4607522 4605513 4125256 4179378 3300008 4602548 4607272 4607273 4607274 2110881 2031624

Description

SIZE CU.YD. 3.5 Bucket Assembly Cutting Edge, Main Cutting Edge, Side Pad, Drilled Bearing Spherical Ring, Retaining Grease Fitting Cutting Edge, Bolt-on Center Cutting Edge, Bolt-on Corner Skid Plate, Front Skid Plate, Rear Plow Bolt (1-8x3 1/2) Nut (1-8)

186

659000

SIDE CUTTING EDGE

BUCKET ASSEMBLY (LM W/DRILLED CUTTING EDGE & FEMALE JRB) Item

aty.

1 1 2

Part No

4608614 4607276 4607522

Description

SIZE CU.YD. 3.5 Bucket Assembly Cutting Edge, Main Cutting Edge, Side -

.

187

659000

SIDE CUTTING EDGE

BUCKET ASSEMBLY (LM) Item

Qty.

Part No

Description

SIZE CU.YD. 1 1 2 1 2 1

4607520 4607529 4607522 4125256 4179378 3300008

4.0

Bucket Assembly Cutting Edge, Main Cutting Edge, Side Bearing, Spherical Ring, Retaining Grease Fitting

188

659100

BUCKET ATTACHMENTS Item

Qty

Part No

Description

CUTTING EDGE 1

1 4607269 1 4607270 2 4602548 2 4607272 2 4607273 2 4607274 10 2110881-419903E 10 2031624-419549]

Bolt-on Kit w/Straight Corner Bits (104") Installation Diagram Cutting Edge, Center Cutting Edge, Corner Skid Plate, Front Skid Plate, Rear Plow Bolt Nut

2

1 4608856 2 4602548 2 4607272 2 4608868 10 2110881-4199039 10 2031624-4195491

Bolt-on Kit(104") (Bucket 4608614) Cutting Edge, Center Cutting Edge, Corner Skid Bar Plow Bolt Nut

3

1 4608930 2 4602548 2 4607272 2 460888-5 10 2110881-4199039 10 2031624-4195491

Bolt-on Kit(104") (Bucket 4608842) Cutting Edge, Center Cutting Edge, Corner Skid Bar Plow Bolt Nut

4

1 4607454 1 4607"456 4602548 2 2 4610709 2 4607273 2 4607274 10 2110881-4199038 10 2031624-4195491

Bolt-on w/Str. Corner Edge(Bucket 4606421) Installation Diagram Cutting Edge, Center Corner Edge Skid Plate, Weld-on Front Skid Plate, Rear Bolt, Plow (1-8x3 1/2) Nut (1-8)

4607455

Bolt-on Kit w/Angled Corner Edge(Bucket 4606521) Installation Diagram Cutting Edge, Center Corner Edge, LH Corner Edge, RH Skid Plate, Weld-on Front Skid Plate, Weld-on Rear Bolt, Plow (1-8x3 1/2) Nut (1-8)

5

1

1 . 4607457 2 4602548 1 4600740 1 4600739 2 4607273 2 46072·74 10 2110881-4199038 10 2031624-·4195491 189

.~TROIAN

659100

BUCKET ATTACHMENTS Item

Qty

Part No

Description

TEETH 1

2

1

4606470

1 6 2 8 8 2 6 12 12 4 4 2

4605511 4606456 4606457 2094853 2063552 4605513 4604861 2031584 2031622 2037749 2031624 4605513

Bolt-on Tooth Kit(w/Corner Teeth) (8) (H&L) Installation Diagram Adatper, Center Adapter, Corner Points Flex Pin Pad, Drilled Spacer Bolt (3/4-10x3 1/2) Nut Bolt (1-8x3 1/4) Nut Pad

1 6 2 8 8 12 12 4 4 6 2

4612233 4612429 4612430 4605518 4605517 2037722 2031622 2037752 2067440 4604861 4605513

ESCO Bolt~on Tooth Kit (8) Adapter, Center Adapter, Corner Quadrilok Point Bolt (3/4-10x3 1/2) Nut Bolt (1-8x4) Locknut Spacer Pad SPILLGUARD

1

4610379

Spil1guard (104")Weld-on (Bucket 4607275)

190

~TROIAN

659100

BUCKET ATTACHMENTS Item

Qty

Part No

Description

ATTACHMENTS 1 2 3 4

191

1 1 1.

1

4607765 4608810 4615341 4616860

1 1 1 1 1

4618550 4618552 4618073 4610745 4618678

1

4619556

Male Master - ACS 50 .Male Master - JRB (Air Actuated) Male Master - Combo - Amer. Coupler 48" Fork w/ACS Female & Double Top Clamp (Incls. Hoses to Lift Arm) JRB Male Master (Hydraulic)(011411) 60" Fork Attachment (011413) Snow Plow (JRB QC-SP-I0H) w/Female Adapter Hook Bucket 48" Fork Paddle Style,Floating Tines) (JRB 011417) 48" Fork Attachment (JRB-011631)

TROIAN

22 26-~

25-==~

20

193

4iPTROIAN .

791200

LUBRICATION SYSTEM

.

Item

Qty

1 2 3 4 5 9 10 11 12 12A 13 14 15 19 20 22 32 25 26 27

1 1 2 1, 5 3 5 2 1 2 10 10 7 2 1 3 8 4

3 5

Part No

4181374 4181375 4178928 4181376 4178973 4178930 1633183 1633827 1640813 1540013 16.29004 1630005 1920863 7121081 7120026 4155508 4159009 4138096 1500062 3300001

Description

Tube (48.25") Tube (48.25") Tube (39.37") Tube (66.34") Fitting, Bulkhead Hose Fitting;' Reducer Fitting, Hose Fitting, 90° Washer Nut, Union Ferrule Clamp Bolt Bolt Nut Nut Washer Washer Grease Fitting

.

~ev.

L-9 '89

194

<9i>TRD.IAN

6

791204

1 6

I .i I ,

I i

I.

"2

,

I

I

J

S "'71

~\ '~'-

4

5

-

"'~--I· ~

ALCOHOL INJECTOR Item

1 1A 1B 1C 2 3 4

5 6

195

Qty_

1 1 1 1 1 1 1 1 2

Part No

1658022 1691769 0039398 1695691 1635072 .

1639001 .

1631005 1691196 2162051

Description

Alcohol Injector Bowl o Ring Cover Adapter Nut Washer, Thrust o Ring Seal

.

Rev. 1-9/89

I ROlAN

791205

2-1000 Ig: 2-200lg.

1=545Ig. 2,,330lg.

I

2"1000 19.

2-2.00Ig.

SAFETY WALK INSTALLATION /

Item

Trojan Part No.

1

2

March, 1986 0200A-5511A

Faun Part No.

4151163 4151913

Description

Pad Safety Walk, Anti Skid

Qty.

AIR AIR

196

<i>TROJAN ENGINE SECTION TABLE OF CONTENTS PAGE

ENGINE GROUPS 07 -

0000 0001 0100 0300 1001 1002 1004 1005 1006 1007 1008 . 1010 1011 1014 1015 1016 1017 1018 1019 1020 1021 1022 1033 1039 1040 1041 1043 1,044 10.48 1051 1052 1053 1083

Rev. 2-11/89

Engine & Related Parts Drive Coupling Assembly Accelerator Linkage Air Intake System Crankcase & Related Parts Oil Pan Cylinder Body Vibration Damper/Crankshaft & Flywheel Piston Rod .

Piston Cylinder Head Assembly Camshaft Rocker Arm & Related Parts Oil Pump Oil Cooler & Related Parts Oil Lines Pump, Fuel Injection & Lines Pump Drive, Injection Fuel Injector Fuel Filter Fuel Overflow Valve/Fuel Lines Air Intake Manifold Air Compressor & Related Parts Air Cooling Blower & Related Parts Covers, Cooling Air Exhaust Manifold ' Turbocharger & Related Parts Alternator Mount & Starter Switches, Belt Failure, Oil Pressure, Oil Temperature Engine Oil Temperature Adapter Housing (Flywheel) Starting Aid Cold Weather Hydraulic Pump Drive

3 5 7 9

11-25 26 27 28-31 32 33 34 37 39 40 41-45 46 49-51 52 53 54 55-60 61 62-67 68-69 70-76 77 78-81 83-83 84-85 86 87-88 89 90

1

N

-I

46 29 10

39

~.

5

~'15 ~3

b"~;" 4

-

14

43 31

..

-;-

22

.

24

n ~'? 20,! Lg 1 ,. \.~~~;: _J:~~~ - ... .... Q .~

.. -:-:.;;;;..~ 2500L9

I.'

II /'1

fL. .;. '-..~J

~ff~

~

~734 ~

~.

"..·c,;:;/1

1350lg

I I

070000 ENGINE & RELATED PARTS Item A B C 1

3 4 5 6 7

8 9

10 11 1lA

lIB 12 13 14 15 16 17 18 19 19A 20 21

Qty

1 6 1 1 1 1 1 6 1 1 1 1 1 1

2 8 1 1 4 1 1 1

3 1 1 1

22

4

23 24 25 26

AR

~7

29 30 31 32 33

34 35 36 37 38 39 40 41 42

2

AR 1 1 4 4

8 4 2 2 4

2 2 1 5· 1 4

4

Part No

7799130 4791585 4791586 4179137 4179138 4179349 4179344 4188378 4113049 4133376 4128724 4166281 4129971 7207712 6950025 0027482 REF 4123724 4123009 0015384 4168562 3000039 0047683 0047739 7121099 0047010 4137240 0047276 4139533 4138826 4151782 4156209 7200022 0049108 0049109 0049110 4155633 2162167 2152102 7121021 4154494 7120081 7121099 7121148 7121048 7121019 4151073

Description

Engine Gasket Gasket Intake Elbow

Assembly Set, Cylinder Set, Complete Engine Funnel, Air

Tube

Tube (Thru SIN 3148420) Tube (SIN 3148801 & Higher) Support, Engine Fitting Support, Clamp Sleeve Clip Shaft, Propeller Cross & Bearing Assy.

Bolt Damper Assy. (See Group 070001) Muffler Tube

o

Ring Brush Hose Clamp, Hose Clamp, Pipe Bolt Clamp, Pipe Washer Clamp, Hose Hose Clamp, Cable Intake Funnel Rubber Seal, Lead Wire, Locking Loc kwas her Lockwasher Lockwasher Nut, Lock o Ring o Ring Bolt Bolt Bolt Bolt Bolt Bolt Bolt Support, Engine Bearing

ENGINE & RELATED PARTS Item

Qty

43 44 45 46 47 48 49 50 51 52 53 54 55

12 1 4 2 4 1 4 3 8 4 4 8

AR

Part No

7832188 7121024 4154781 1251083 1251004 1251006 4137747 1500062 1500065 0027482 7121058 1500067 4139697

Description

Bolt Bolt Bolt Nut Nut Nut Washer Washer Washer Bolt Bolt Washer Tie, Hose (NI)

,

,

.

l.f

Rev. 1-9/89

~TAOIAN·

070001

.7

6 --+---+--r

DAMPER ASSEMBLY /

Item

Qty,

A 1 5 6 7

1 1 1 8 12

Part No

0898316 0898315 7398498 6220101 4154796

Rev. 1-9/89

Description

Damper Assembly Drive Ring ASsy. Flange Bolt, Socket Head Bolt, Socket Head

5

TROIAN

6

070100 ACCELERATOR LINKAGE Item

1 2 3 4 5 7 8 9

Qty

1 1 1 1 1 1 1 1 1 1 2 1

9A 9B 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

2 2 7 2 2 2 3 1 1_ 5 2 2 3 1 1 1 1 1 1

Kev.

J. ... ~

1

Part No

4173659 4173660 4165474 4165475 0723038 2114181 7411570 0723139 0047431 7121023 1252040 4142533 7412035 0007324 0049109 0049108 2060022 7121023 7121030 7121004 7121038 7121238 1251004 4155584 7412021 4160112 7412135 4828691 7412136 4179287 1500065 0017431

ti~

Description

Bracket, Mc;)Unt Plate Lever Lever Knob, Cable Pedal, Accelerator Cable, Control Cable, Control Cable Hold Down Bolt Nut Spring, Tension Nipple, Screw Pin, Clip Lac kwas her Lockwasher Yoke Bolt Bolt Bolt Bolt Bolt Nut Nut, Acorn Bellows Fastener, Cable Tube, Threaded Ring Nut, Union Tube Washer Clamp (NI)

.

,

7

<@>TAOIAN

2

19

3 24 25 22

21 23

20

~

4

11

9

12

8 23

16

-

"

..

.-

14 550

lB-

Z7

8

26

~TROIAN

070300 AIR INTAKE SYSTEM

Item

Qty

Part No

1 2 3 4 5 6 6A 6B 7 8 9 10 11 12 13 14 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

1 1 1 1 1 1 1 1 1 1 1 1 2 1 1

4178368 4181595 4181511 4178433 0747085 0746433 0746349 0746351 4177435 0746649 4784040 .

4139610 0047772 4139373 4139336 0746633 4133397 0746939 7121050 7121004 7121006 1251006 1251004 1500065 1500003 0049108 0747092 0747093 4608739 6952792 6950663 4155509

AR

1 1 2 1 8 10 1 17 1 1 1 1 1 1 1 2

Description

Mount Clamp Assy. ,Air Cleaner Tube Assembly Bracket Tube Assembly Air Cleaner Assembly Pre Cleaner Bowl Cover Tube Vacuum Indicator Elbow Hose, Flex Clamp, Hose Clamp Sleeve Hose (550& Lg.) Fitting, Hose Fitting, Hose Bolt· (MlOx35) Bolt (M6x20) Bolt (MlOx25) Nut Nut Washer Washer Lockwasher Element (Sma1~) Element (Large) Nut, Wing (NI) (Outside) Nut, Wing (NI) (Inside) Cup (NI) Nut (M10) /

.

Rev . .1-9 89

9

TROIAN

~8

10

07100101

TROIAN CRANKCASE & COMPONENTS

Item

Trojan Part No.

1 2 3 4 5 6

7 7A 7B 7C 70 7E 7F 7G 8 9 10 11 12 13 14 14A 14B 14C 140 15 15A 15B 15C 150 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 970

Marche 1986 0200A-5518A

Faun Part No.

4788604 4791582 4791583 4797075 4790836 7120905 4789346 4789347 4789348 4789349 4789350 4789351 47~9352

4789353 4790837 4790839 0784002 7832913 4790840 4790841 4791225 4791234 4791235 4791236 4791237 4791226 4791238 4791239 4791240 4791241 4788605 4790844 4795724 7121023 1500005 4790842 2439048 4790846 2162092 0795014 4790890 0771011 2162170 0771016 4149778 0796516

Description

Crankcase (Incl. Items 2-6, 8-13, 21-30) Cap, Bearing Cap, Bearing Washer Bushing Bolt Bearing, Main Bearing, Main (74.75 MM) Bearing, Main (74.50 MM) Bearing, Main (74.25 MM) Beari ng, Main (74.0 MM) Beari ng, Main (73.75 MM) Bearing, Main (73.50 MM) Bearing, Main (74.75 MM) Bushing Plug Plug Seal Washer Bushing Ring, Thrust Ring, Thrust (3.25 MM) Ring, Thrust (3.50 MM) Ring, Thrust (3.75 MM) Ring, Thrust (4.0 MM) Ring, Thrust Ring, Thrust (3.25 MM) Ring, Thrust (3.50 MM) Ring, Thrust (3.75 MM) Ring, Thrust (4.0 MM) Cover Seal, Shaft Gasket Bolt Washer Defector Ri vet Plug o Ring Plug Washer Plug Seal Plug Seal Compound, Sealing

Qty.

1 1 6 14 14 14 7 AIR AIR AIR AIR AIR AIR AIR 1 7 7 7 1 2 1 AIR AIR AIR AIR 1 AIR AIR AIR AIR 1 1 1 8 8 1 2 2 1 5 5 5 5 1 1 1

11

TRDlAN 07

1001 02

OIL INJECTION NOZZLE (Piston Cooling) Item 1 2 950

12

Trojan Part No.

Faun Part No. 4188607 4788608 4789310

Description Nozzle 110 11 Ring Compound, Seal i ng

Qty. 1 1 1

March, 1986

0200A-5520A

07100103

<§.j>TROIAN

IDLER GEAR INSTALLATION /

Item

1 2 3 4 5

Part No

Qty ..

1 1 1 1 1

6220256 4790872 4790873 4785715 4790875

Rev. 1-9/89

Description

Bolt Pin Bushing Gear, Ring Bushing

<i9TROIAN

07100104

FRONT COVER Item

1 2 3 4 4A 6 7

Qty.

1 1 1 1 1 3 1

..

Part No

2434022 4201124 0797762 7121046 1572071 8708360 4784007

Description

Sleeve, Tension Seal, Shaft o Ring Bolt Lockwasher Compound, Sealing Cover

.

14

Rev. 1-9/89

07100105

FRONT COVER HARDWARE Item

1 2 3 4 5 6 7 8 9

10

Qty.

Part No

1 7121122 3 1500062 1 7120044 1 1572075 1 7120027 1. 1572071 16 1581012 4 6220018 4 ·1574054 1 7120024

Rev. 1-9/89

,

Description

Bolt Washer Bolt Washer Bolt Washer Washer Bolt Washer, Lock Bolt

15

TROIAN

. 16

07100106 V-BELT TENSIONER ASSEMBLY Item

Qty

1 2 3 .4 5 6 7 8 9 10 11 12 13 14 15 16 23 24 25 26 27 28 30 31 32 33 34 35 35A

1 1 1 1 1 1 1 1 1 1 1 1 1 3 1 1 1 2 1 1 1 1 3 2 2 1 1 1

-Kev.

l.-!I

1

Part No

4784124 4784125 4787752 4787753 4787754 4787755 4787756 4791213 7120041 4785736 1500008 1251006 4788760 6711113 4791050 4784126 4785760 4785738 4788764 4788765 4788766 4788767 2434013 4799959 4787771 1747032 4788769 4788770 4785651

!j!l

Descript ion

Tensioner ABsy., V-Belt Tensioner Sub ABsy., V-Belt Pul:1ey ABsy., V-Belt Pulley, V-Belt Bushing Washer Bushing Bearing, Ball Bolt Washer, Thrust Washer Nut Cover Screw Gasket Lever Cover ASsy. Cover, Bearing Bushing Spring, Elbow Shaft Disc Roll Pin Washer Washer Snap Ring Spacer Seal, Shaft Washer, Thrust

,

17

07

TROIAN

100107

1 '1.:\ 2

a. ~~

END COVER

Item

Trojan Part No.

1 2 3

4 5 6

March, 1986

0200A-5524A

Faun Part No.

4797076 1251005 0797762 7121048 4788713 4788714

Description

Washer

Nut "0" Ring Bolt

Stud Stud

Qty.

3

2 1 1 1 1

19

TROIAN

17

t.(,ir-.,s ~~16

~~4

20

07100108

<§iPTRIUAN DIPSTICK TUBE

.

Item

2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 19 20 21

Part No

Qty

1 1 1 1 3 3 1 1 2 2 1 1 1 1 1 1 1 1 1

0047691 4790831 4797640 712;1.019 1251004 1572069 4789578 4789579 4791250 7121004 4791251 1500003 4789422 1629009 1630009 4790834 4791253 4791254 4788657

Description

Clamp, Hose Bracket Clip Bolt Nut Lockwasher Bracket ASsy." Clamping Assy.

Spacer Bolt Hose Washer Adapter Nut, Union Ferrule Sleeve Plate Clip Clamp, Hose

,

.

Rev .

.l-~ 'H~

21

07100109

....

_ .... 0

1

2

11 I I

I I

I I

OIL DIP STICK Item

Q.ty.

1

1 1

2

Part No

Description

Dipstick o Ring

4789581 4795810

-

22

Rev. 1-9/89

07

TROJAN

10011 0

2

ENGINE BREATHER Item

Trojan Part No.

1 2 3 4 5 950

March, 1986 0200A-5527A

Faun Part No.

4787749 4791219 4791220 4790251 4791221 4789310

Description

Pot, Breather P1 ate Hose Tie, Hose Tie, Hose Compound, Seal ing

Qty.

1 1

1 1 1 1

23

TROIAN 07

100111

ENGINE OIL FILL CAP

Item

1 2

24

Trojan Part No.

Faun Part No.

4791243 4795727

Description

Cap Assy. (Incl. Item 2) Ring, Sealing

Qty.

1 1

March, 1986 0200A-5528A

07 100112

.

D~

2

.~O

f0

LOCKING PARTS (CAMSHAFT) Item

aty.

1 2

1 1 1 1 1 1

3 4

5 6

Part No

2162176 2162112 4790881 4790880 0771001 4790882

5

,

Description

Ring, Sealing Ring, Sealing Bushing Spring, Compression Plug Plug

.

Rev. 1-9/89

·25

~TR""'II

071002

7

6

10

11~~

OIL PAN Item

Qty.

2 4 5 6 7 8 9 10 11 12 103

1 26 1 1 1 27 1 2 2 1

26

AR

Part No

0797276 4154781 6220012 4784047 4791262 1546013 4784044 2162105 0771002 4791538 0796516

Description

Bushin9 Bolt Bolt Guide, Deflector Gasket Washer Pan, Oil Ring, Sealing Plug Gasket Sealing Compound

Rev .1-9/89'

071004

1

l

.

2(0.2mml 3 (0. 5mm) 4 (O,8mml

5!1.0mml

CYLINDER BODY /

Item

1 2 3 4 5

Part No

Qty.

1 2 3 1 1

4786966 4790886 4200852 4786521 4786522

Rev. 1-9/89

Description

Cylinder (102.0 MM) Shim (.20 MM) Shim (.5 MM) Shim (.8 MM) Shim (1.0 MM)

27

~TROIAN

07100501

VIBRATION DAMPER/PULLEY Item

1 2 3 4 5 6

28

Qty.

1 1 8 1 1 8

Part No

4790946 4795753 6220111 4791267 4789356 4790891

Description

Bolt Washer Bolt, Socket Head Pulley Vibration Damper Washer

Rev. 1-9/89

07

TROJAN

100502

PULLEY - V-BELT Item

Trojan Part No.

1 2

March, 1986 0200A-5533A

Faun Part No.

4791268 0593064

Description

Pulley, V-Belt Bolt, Socket Head

Qty.

1 4

29

TRDlAN 07

100503

CRANKSHAFT Item

1 2 3 4 5 6 7 8 9

30

Trojan Part No.

Faun Part No.

4791269 4791476 6220260 4797077 0795014 4790890 2434216 4788884 2432142

Description

Crankshaft Assy (Incl. Item 2-9) Counterwe i ght Bolt Washer Plug, Locking Disc Roll Pin Gear Pin, Drive

Qty.

1 6 12 12 6 6

1 1 1

March, 1986 0200A-5534A

07

TROIAN

100504

FLYWHEEL Item

Trojan Part No.

1

2 3

March, 1986 0200A-5535A

Faun Part No.

4790892 4790893 7122205

Description

F1ywhee 1

Gear, Ring

Bolt

Qty.

1

1 10

31

TROIAN 07

100601

,

PISTON ROD Item

1 2 3 4 4A 4B 4C 40 4E 4F 5

32

Trojan Part No.

Faun Part No.

4791272 4791274 4791275 4791273 4789357 4789358 4789359 4789360 4789361 4789362 4791276

Description

Rod Assy., Connecting Pin Bushing Bearing Shells (66.0 MM) Shells, Bearing (1) (65.75MM) Shells, Bearing (2) (65.50MM) Shells, Bearing (3) (65.25MM) Shells, Bearing (4) (65.0 MM) Shells, Bearing (5) (64.75MM) Shells, Bearing (6) (64.50MM) Bolt

Qty.

1 1 1 1 1 1 1 1 1 1 2

March, 1986 0200A-5536A

071007

,

PISTON

Item

Qty.

1

1 1 1 2 1 1 1 1 1 1

2 3 4 5 6 7 8 950 951 952 953 954 955

AR AR AR AR AR AR

Part No

4791296 4618460 4791284 1747020 4789583 4618459 4791298 4791299 4791300 4789584 4787872 4786561 4791304 4791305 4791306 4786562

Rev. 1-9/89

,

Description

Piston ASsy. (4 Ring Piston) Piston Assy.(3 Ring Piston) Pin Snap Ring Ring Set, Piston (102MM) (4 Ring) Ring Set (3 Ring) Ring, Piston (T) (102MM) Ring, Piston (M) (102MM) Ring, Piston (D) (102MM) Ring, Piston (M) (102~) Piston (102.5MM) Ring Set, Piston (102.5MM) Ring, Piston (102.5MM) (T) Ring, Piston (102.5MM) (M).

Ring, Piston (102.5MM) (D) Ring, Piston (102.5MM) (M)

33

TROIAN

I

@13 15

"07100801 CYLINDER HEAD ASSEMBLY

.

Item

1 2 3 4 5 6 89 10 11 12

13

14 15 16 17 18 19 20 21 22 23 24

Kev .

Qty

Part No

4 3 2 2 3 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 2 1 2 2 1 2 4 2 3

4786932 4786933 4790921 4749778 1251005 4790922 1251006 4790923 4786934 4786935 4790924 4790927 4790928 4790929 4790925 4790930 4790931 4790932 4790934 4790936 4790926 47957364795734 4795735 4786525 0796990 0796989 4790920 0844159 _ 0844160 4786936

I

2

.L-!:f

ts!:f

Description

Bolt Washer Plug o Ring Nut Clip Nut Pin Washer Cylinder Head ABsy. Ring, Seat Insert (45.66 Ring, Seat Insert (45.76 Ring, Seat Insert (45.86 Ring, Seat Insert (45.96 Ring, Seat Insert (40.16 Ring, Seat Insert- (40.26 Ring, Seat Insert (40.36 Ring, Seat Insert (40.46 Guide, Valve (15 MM) Guide, Valve (15.25 MM) Guide, Valve (15.50 MM) Valve, Exhaust Snap Ring Bushing Valve, Intake Seat, Spring Wedge (Half Cone) Spring Stud Stud Gasket

MM) MM) MM) MM) MM) MM) MM) MM)

,

35

~TROIAN;

07100802

5

CYLINDER HEAD COVER Item

1 2 3 4 5

Q~y.

1 I

1 I

1

Part No

Description

Bolt Seal Washer Gasket Cover

7121048 4794785 1500005 0796467 4790690 -

.

36

Rev. 1-9/89

07

TROIAN

1010 01

CAMSHAFT ASSEMBLY Item

Trojan Part No.

1 2

3

March, 1986 0200A-5540A

Faun Part No.

4788601 4790938 4790939

Description

Camshaft Washer Bolt

aty.

1 1 1

37

TROIAN

It 18 16 ,17

9

12~7~.119

~f~~_~~l 13, 10 8 LJ®J 8 15~

~O)3

~3

~

20~@

112 \3 9

2

38

071011

4i>TROJAN ROCKER ARMS AND RELATED PARTS Item

1 2 3 4 5 6 7 8 9 10 11 12 13 15 16 17 18 19 20

Qty

Part No

2 2 4 2 2

4790940 4795739 0796838 0796983 4798332 0796988 4201130 0842024 .

1251006 4200851 4201110 1572075 4201109 0795144 1252019 4790941 1251004 4790942 4786526

AR 2 2 2 2 1 2 2 2 2 2 2 2 2

Description

Tappet, Valve Rod, Push o Ring Washer Spring, Compression Tube Washer Stud Nut Bushing Bracket, Rocker Arm Loc kwas her Arm, Rocker Screw Nut Nozzle Nut Pin Bushing

.

39

4.iP

071014

TROIAN

1-14.5.6)

5

OIL PUMP Item

Qty.

1 2 3 4 5 6

1 2 2 1 1 1

Part No

Description

Pump Assy., Oil (Incl. Items 4-6) Washer Bolt Cover o Ring Bolt

4789547 4788609 6220344 4788610 4788611 4788612 "

.

40

Rev. 1-9i89

07101501

, 18{2rJ 13~

OIL COOLER INSTALLATION (ENGINE) Item

Qty.

1 2 3 4 6 7 8 9 10 13 14 15 16 17 18

1 1 1 1 1 1 2

3 1 1 1 1 1 1 1

Part No

4786548 4799305 4791540 2162190 7120361 1500065 1433333 4791315 .4791316 4799306 0771001 2162183 0771017 2162010 4786550

Rev. 1-9/89

/

Description

Oil Cooler Assy.(Incl. Items 2,3,4 & 13) Piton, Valve Plug a Ring Bolt" Washer Gasket Lug Lug Spring Plug o Ring Plug o Ring Piston Assy.

41

TROIAN

34

42

~TROIA"

07101502 RELIEF VALVE OIL PRESSURE

Item

Part No

Qty

Description

1

4791541 4794539 2162170 7120341 1500008 4791543 4791553 2162051 4791544 4791545 4792597 4791549 4155218 4785668 4790229 7121038 1500003 7120008 4155952 0771020 2162014 4785670 4784129

Hose Assembly Fitting, Hollow Bolt Washer, Sealing Bolt Washer .

Fitting Fitting Seal Spool a Ring Piston Spring Plug Bracket Lever Bolt Washer Bolt Roll Pin Plug Washer, Sealing Adapter Valve, Oil Control (Incl. Items 1-3,

1 1

0480003 4786392

Fitting, Hollow Bolt Service Kit

1 2 3 .4 5 10 12 13 15 16 19 20 22 23 24 25 26 27 28 29 30 32 33

1 1 4 2 2 1 2 3 1 1 1 1 1 1 1 2 2 1 1 1 2

34 37

l

15-30,32,34,37) /

Rev .

.l-~

H~

43

07101503

,

OIL FILTER CARTRIDGE Item

aty,

1

1

44

Part No

4134377

Description

Cartridge' , Filter (Wrench-4182808)

Rev. 1-9/89

'~TROIAN

07101504

OIL COOLER (TRANSM~SSION)

Item

1 2 3 4 5 6 7 8 9 10 11

Part No

Qty.

1 1 4 2 2 2 4 2 1 2 2

4791319 4791319 0796508 7120040 7120046 7120038 1251222 1500065 4784012 2162183 0771001

/

Description

Bar, Mount Bar, Mount Spacer Bolt Bolt Bolt Nut Washe+, Cooler, Oil Ring, Sealing Plug

.

Rev. 1-9/89

45

07101601

LUBE OIL SUCTION TUBE Item

Qty.

1 2

1 1 1 2 2 2 2 2 2

3

4 5 6

7 8 9

46

Part No

4791326 4791327 4791328 7121047 1572071 7121019 1553004 1251004 4791329

Description

-

Line, Oil' Fitting Ferrule Bolt Washer, Lock Bolt Washer, Lock Nut Clamp

Rev. 1-9/89

TROJAN

071016

02

2

10~

OIL LINE INSTALLATION (Oil Coo ler) Item

Trojan Part No.

1 2 3 4 5 6 7 8 9 10

Faun Part No. 4791323 4791324 7120026 1572071 7121038 1251004 1572069 4791325 4201182 4790949

Description C1 amp, Pi pe Tube Bolt Lockwasher Bolt Nut Lockwasher Tube Ferru 1e Adapter

Qty. 2 1 1 1 1 1 1 1 2 2

47 March, 1986 0200A-5549A

TRDlAN 071016

03

2 #¥)___

~

.

c---:-.. _-":,,

~""'--.. ""I' J /(,1 • t., .~"W ... ' / " - , ' ~.

~,

.•.....-,; \~;;.-

or"

~ ....;;/)

,-/ i~'

i;::\' i! I':",,'

tf;.~/ I! i ! '

k"·:!"

• " '\'

I

~, I ;'

1';

I t.: ~

..il

c·(~l ,

I

1.\

,

1'1

, !:

" "1-':.~~..,.,\.... , , '.....,./; !it~

.. \ ':

.A'~

if"

..........

OIL DELIVERY PIPE Item

1 2 3

Trojan Part No.

Faun Part No.

4786555 4786292 4791331

Description

Li ne,

Oil

"0" Ring Clamp

Qty.

1 2 1

48

March, 1986 0200A-5550A

07101701

,

~. ~O 5.?~ 2

3

FUEL INJECTION PUMP & COMPONENTS /

Item

Qty.

1 2 3

1 4 1 4

4 5

7 8 9 10 11 12 13

4 1

3 3 1 1 1 1

Part No

4784195 0842114 4791035 1500065 1251006 4786432 1572069 1251004 0039803 4201350 4791063 4786444

Rev. 1-9/89

Description

Pump Assy., Injection Stud o Ring Washer Nut Pump, Fuel Lockwasher Nut o Ring Service Kit, Pump Service Kit, Pump Housing, Pump

49.

4#>TROIAII ·

07101702

OIL LINE /

Item

Qty.

1 2 3 4

1 1 4 1

Part No

4787910 0480003 2162200 4791336

Rev'. 1-9/89

Description

Hose, Assembly Fitting, Hollow Bolt Seal Fitting, Hollow Bolt

51

071018

INJECTION PUMP DRIVE Item

Qty.

1 2 3 4 6 7 8

3 3 1 1 1 3 1

Part No

4790447 7122095 4791036 4790964 1251078 1574012 4791037

Description

Washer Bolt Hub Gear

Nut· Lockwasher Washer

•

52

Rev •• 1-9/89

TROJAN

07

1019 01

1 @)

FUEL INJECTOR Item

Trojan Part No.

1 2 3 4

March, 1986 0200A-5555A

Faun Part No.

4795744 4790965 4791558 4791341

Description

Washer, Sealing Bushing Valve, Injection Orfice, Injection

Qty.

1 1

1 1

53

TRDlAN 071020 01

~() 5 6

7

FUEL FILTER Item

2

3 4 5 6 7 8 9 10

Trojan Part No.

Faun Part No.

7121008 4798871 0771017 2162102 4791559 4795772 7121015 2162002 1500008

Description

Bolt Washer Plug Seal Head, Fi lter Cartridge, Filter Screw Seal Washer

Qty.

2 4 2 2 1 1 1 1 2

54 March, 1986 0200A-5556A

07102101

1 @)

FUEL OVERFLOW VALVE Item

1 2

Part No

aty.

2162009 4791358

3 1

,

Description

Seal Valve, Overflow

•

Rev. 1-,9/89

55

07102102

FUEL FILTER PIPING

Item

Qty.

1 2 3 4

4 8 1 1

56

Part No.

4132888 2162102 4791562 4789587

Description

Fitting, Hollow Bolt Seal Line, Fuel Line, Fuel

. Rev. 1-9/89

TROJAN

071021

03

2(Cyl.2) \ 3(CyIJ) / 4(Cy141

/"

~~'~:[::6J ~12

11 ~ 10~

INJECTION LINE INSTALLATION

Item

Trojan Part No.

1 2 3 4 5 6 7 8 9 10 11

12

Faun Part No.

4791346 4791347 4791348 4791349 4791350 4791351 4791363 4791456 7121038 1251004 1572069 4798437

Description

Line, Injection Line, Injection Line, Injection Line, Injection Line, Injection Line, Injection Clamp Half Clamp Half Bolt Nut Lockwasher Bumper, Rubber

Qty.

1 1 1 1 1 1 1 1 1 1 1 6

57 March, 1986 0200A-5559A

TRDlAN 071021

04

2@

'~ FUEL PUMP FITTINGS

Item

1 2 3 4 5

58

Trojan Part No.

Faun Part No.

0480008 2162102 2162167 4790967 4133375

Description

Fitting, Hollow 801t Seal Seal Fitting Fitting

Qty.

1 2 2 1 1

March, 1986 0200A-5560A

TROJAN

071021 05

OIL RETURN LINE Item

Trojan Part No.

1 2

3 4

March, 1986 0200A-5561A

Faun Part No.

4791342 2162167 0480002 0794404

Description

Line, Oil Seal Fitting, Hollow Bolt Fitting, Hollow Bolt

Qty.

1 14 4 2

59

TRDlAN 071021

06

,

OVERFLOW PIPE Item

1

Trojan Part No.

Faun Part No.

4791357

Description

Line, Fue 1

Qty.

1

60 March, 1986 0200A-5562A

-<Q>TROIAN

071022

AIR INTAKE MANIFOLD ASSEMBLY Item

2 3 4 5 6 7 8 9 10 11

Part No

aty.

1 1 6 12 6 ·12 2 1 2 6

4791372 4796667 4790976 0844164 1553005 4798919 4791045 4786776 4788655 1500062

,

Description

Tube, Air Intake Pipe, Suction Gasket Stud Lockwasher Nut Plug, Slotted Sleeve Clamp Washer

.

Rev. 1-9/89

61

4.iPTROIAN

07103301

4

7

5~

~.........

o

()~ 3

OIL LINE INSTALLATION AIR COMPRESSOR Item

1 3 4 5 6 7 9

10

62

Q~y.

1 3 1 2 I I I 1

Part No

4789574 7832913 4133058 2162170 4787575 4787766 4787767 4787768

Description

-

Line, Oil o Ring Fitting, Hollow Bolt o Ring Plate Clip Half Bushing Fitting, Hollow Bolt

Rev. 1-9/89

07

TROIAN

1033 02

AIR COMPRESSOR MOUNTING Item

Trojan Part No.

1 2 3 4 5 6 7 8 9 10

Faun Part No. 4111493 0795104 7120020 7120550 1572071 7121049 6220261 4799808 4795879 7120029

Description Adapter, Air Compressor Mounting

o Ring

Bolt Bolt Lockwasher Bolt Bolt, Socket Head Washer o Ring Bolt

Qty. 1 1 1 1 7 4 2 2 1 1

63 March, 1986 0200A-5565A

TRDlAN 071033 03

V-BEL T

Item

1

Trojan Part No.

Faun Part No.

0048091

Description

V-Be It, Air Compressor

Qty.

1

64

March, 1986 0200A-5568A

I

15{p~: '?~i

11--~ : 12C.6I'~il1314 •

I

.~ (j)~

,-

\\

13

\

648

5

<9i>TROIAN

07103304

o

AIR COMPRESSOR ASSEMBLY Item

A 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26

Qty

1 1 2 1

-1

1 1 4 1 1 2 2 2 2

-

1 1 1 1 1 1 1 4 4 1 1

Part No

4788302 1696078 1548054 1696079

NSS 0039799 1696081 4150419 6705119 1500013 1251232

NSS 1696082 1500011 6220224

NSS 4786537 4786538 4786539 4786541 4786542 4790365 0784014 4787946 7120023 4155518 1500013

Rev . .1-9189

Description

Air Compressor ASsy. Bushing Plug Cap Crankshaft (Order Item "A") o Ring Cover Assembly Seal, Shaft Screw Washer Nut Rod, Piston Bearing Shell Washer Bolt Piston (Order Item "A" ) Gasket Diaphragm Assembly Plate Gasket Head, Cylinder Seal Plug Washer Bolt Nut, Pulley Washer, Pulley

/

65

07103305

PULLEY (AIR COMPRESSOR) Item

1 2 3 4 5 6

Part No

Qty.

1 1 6 6 6 6

4791373 0796012 4791374 0796013 7121023 1572071

Rev. 1-9/89

,

Description

Pulley, ASsy. , V-Belt Pulley, Half Pulley, Half Shim

Bolt Lockwasher

67

~TROIA"

07103901

,

FAN BELT (BLOWER) Item

Qty,

1

1

Part No

4791564

Description

V-Belt, Set (2 )

.

68

Rev. 1-9/89

07103902

AIR COOLING BLOWER

AS~EMBLY >

Item

aty.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

3 3 1 1 1 1 1 1 2 1 1 1 1 1 2

Part· No

7120030 1500062 6220399 1251005 4791565 4791385 4791566 1747053 5088534 4791387 4791388 7120877 1251009 4791389 1546013

Rev. 1-9/89

Description

Bolt Washer Bolt, Socket Head Nut Blower Assy. (Items 6-14) Fan Pulley, V-Belt Snap Ring Bearing, Ball Shaft, Tubular Bushing Bolt Nut Housing

69

07104001

s

4

6~

reO

AIR SHIELD

Item-

Qty.

1 2 3 4 5 6 7

4 4 4 5 5 5 1

70

Part No

7121015 1572069 4790992 7121003 1500062 1572071 4791391

Description

Bolt Washer, Lock Washer Bolt Washer Washer, Lock Shield

Rev. 1-9/89

·07104002

7

BLOWER SHIELD INSTALLATION /

Item

Qty.

1 2 3 4 5 6 7

1 1 1

1 1 1 1

Part No

7121047 1574015 1500062 1572069 4790992 7121038 4791405

Rev. 1-9/89

Description

Bolt Lockwasher WAsher Lockwasher Washer Bolt Shield

71

4.iPTROIAN

07104003

AIR GUIDE PLATE Item

1

72

Qty.

1

Part No

4789589

Description

.

Guide, De'fleetor

Rev. 1-9/89

07104004

11

AIR COWLING INSTALLATION J

Item

1 2 3 4 5 6 7 8 9 10 11 12

Part No

Qty.

4787769 4788975 7121004 1500003 7121043 1572069 7121015 1251004 4790994 4790995 4791507 7121038

1

1 2 9 5 5 3 5 2 1 1 1

Description

Hood, Air Guide Cover Bolt Washer Bolt Washer, Lock Bolt Nut Clip Grommet Plate, Protective Bolt

.

Rev. '1-9/89 ./

-

73

~TRIUAN

07104005

~1.

.

@12

I 10GJ

END COVER INSTALLATION

Item

Qty.

1 3 4 10 11 12

1 1 1 1 1 1

74

Part No

7121038 4790992 7121047 4790995 4785852 1500005

Description

Bolt Washer, Lock Bolt Gronnnet Cover Washer

Rev. 1-9/89

~IROIAN

07104006

/

f!i' '

2

AIR DUCT INSTALLATION

Item

Qty.

1 2 3 4 5 6 7 8 9 10 11

1 1 1 1 1 5 6 6 1 1

1

Part No

4784085 7121038 1500003 1572069 1251004 1721003 1500005 1572071 4791003 4790055 4154781

Rev. 1-9/89

,

Description

Baffle Bolt Washer Lockwasher Nut Bolt Washer Lockwasher Mount, Rubber Grommet Bolt, Socket Head

75

~TAOJAN

07104007

~.

8

f~ 10

BAFFLE MOUNTING PLATE INSTALLATION Item

Qty.

1 3 4 6 .7 8 10

1 12 12 4 1 1 1

76

Part No

4786778 7121019 1572069 4790999 7121038 1500003 1251004

Description

Plate, Baffle Guide Bolt Washer, Lock Grommet Bolt Washer Nut

Rev. 1-9/89

071041

10

9

~ @"

EXHAUST MANIFOLD Item

Qty.

1 2 3 4 5 6 7 8 9 10 11

1 1 2 6 12 12 12 1 1 4 4

Part No

4791409 4786557 4791408 0796691 0844164 4798919 1500062 4155176 4150060 7121006 1553006

Rev. 1-9/89

,

Description

Manifold Manifold Seal Gasket Stud Nut Washer Plug Gasket Bolt Lockwasher, Outer Tooth

77

07104301

1

.

~

\

. .~

TURBOCHARGER INSTALLATION Item

1 2 3

4 5 6

78

Qty.

1 1 4 4 1 2

Part No

4786879 4791415 4798932 1546018 4785684 4797490

Description

Turbochar'ger Assembly Gasket Bolt Washer Hose Clamp

Rev. 1-9/89

~TR,INAN

·07104302

LUBE OIL RETURN LINE TURBO CHARGER /

Item

1 2 3 4 5 6

7

Part No

aty.

1 2 1 1 1 2 2

1433335 0047687 4786781 4791428 1433337 6220012 1546013

Rev. 1-9/89

Description

Gasket Clamp, Hose Hose Tube Assembly Tube Assembly Bolt, Socket Head Washer

79

~TROJAN

07104303

2

COVER INSTALLATION TURBO CHARGER Item

1 2 3 4 5 6

80

aty.

1 2 4 4 4 4

Part No

4786877 4791422 1351004 7121019 1572069 1500003

Description

.

Cover Bracket Nut Bolt Loc kwas her Washer

Rev. 1-9/89

07104304

LUBE OIL FEED LINE TURBO CHARGER Item

1 2 3 4 5 6

7 8 9 10 11 12

Part No

Qty.

1 1 2 1 2 2 2 2 3 2 2 2

4785845 4791431 2162052 4799943 6220011 1574056 4791434 7121019 4790992 1572069 1251004 4791467

Rev. '1-9/89

,

Description

Tube Assembly Fitting, Hollow Bolt Seal Gasket Bolt, Socket Head Loc kwas her Clip, Pipe Bolt Washer Lockwasher Nut Plate

81

07104401

16

ALTERNATOR/MOUNT

Item

A B C D

2 3 4 5 6 7 8 9 10 11 12 13

82

Qty.

Part No

4600021 4603829 4600022 4600023 4791579 4791580 7120026 1251005 7120054 .

4791917 1251006 A/R· 4791014 1 4794519 A/R 4797074 1· 7120570 1 4790152 1 1 1 1 1 1 2 1 1 1 1

Description

Alternator Voltage Regulator Pulley V-Belt Strap Bushing Bolt Nut Bolt Spacer Nut Shim Spacer Shim Bolt Bushing

Rev .. 1-9/89

07104.401

16

ALTERNATOR/MOUNT /

Item

Qty.

14 15 16 17

1 1 1 1

Part No

7120021 4791919 4789367 4786761

Rev. 1-9/89

Description

Bolt Bushing Nut Bracket, Alternator Mount

82A

44P

07104402

TROIAII

STARTER & HARDWARE /

Item

1 4 4A 5

Part No

Qty.

3 1 1 3

1572075 4159015 4791451 7121006

Rev. 1-9/89

Description

Lockwasher Starter Solenoid Switch Bolt

83

07104801

'~,'II';-I.'" . , .

.

~

3

8 7

V-BELT FAILURE WARNING SWITCH Item

Qty.

1 2 3 4 5

1 1 1 1 1 1 1 1

6

7 8

84

Part No

4791141 4787843 4791137 1252059 4791138 4791139 4791140 4791142

Description

piug Switch, Limit Support Nut Wire Assembly Support Bolt Fastener, Wire

Rev. 1-9/89

·07104802

OIL PRESSURE SWITCH Item

Qty.

1

1

Part No

4159052

Rev. 1-9/89

,

Description

Switch, Pressure

85

07105102

1

OIL TEMPERATURE SWITCH Item

Qty,

1

1

Part No

4792445

Description

Switch, Temperature

,

86

Rev. 1-9}89

TROIAN

071052 01

ADAPTER HOUSING (F1ywhee 1) Item

Trojan Part No.

1 2 3

4 5 6 7

March, 1986 0200A-5589A

Faun Part No.

4795646 4791022 7121046 1572071 6220025 1574050 6220028

Description

Housing Plate Bolt Washer, Lock Bolt Washer, Lock Bolt

Qty.

1 1 4 4 11 11 3

87

TRDlAN 07

1052

03

ADAPTER HOUSING COVER

Item

1 2 3

Trojan Part No.

Faun Part No.

4791023 7121015 1572069

Description

P1 ate Bolt Washer, Lock

Qty.

1 3 3

I 88

March, 1986

0200A-5590A

TROJAN

071053

~--;-

13

~

12

·10 ~

103

~

l'/" I

Q

~

".

//

~/

COLD WEATHER STARTING AID (GLOW PLUG) Item

Trojan Part No.

1 2 3 4 5 6 7 8 9

10 11 12 13 950

March, 1986 0200A-5591A

Faun Part No.

1714062 4786791 4788736 7121015 1572069 4133058 2162170 4791460 3381003 4791461 4154829 1629020 1630042 8708360

Description

Glow Plug, Flash Line Assy., Fuel Solenoid Valve Bolt Lockwasher Fitting, Hollow Bolt Seal Line Assy., Fuel Clip Sleeve, Rubber Screw, Tapping Nut, Union Ferrule Compound, Se a1

Qty.

1 1 1 2 2 2 4 1 1 1 1 1 1 1

89

TROIAN

071083

5

6

~1

~~3 2

.

HYDRAULIC PUMP DRIVE

Item

1 2 3 4 5 6

90

Trojan Part No.

Faun Part No.

0795046 4791029 2162170 4791030 4791031 4786751

Description

Cover Bolt Washer, Sealing Locknut Gear Gasket

Qty.

1 1

1 1 1 1

March, 1986 0229A-6676A

4.iPTRD.lAII

INTRODUCTION

This option section is a quick Reference index for our Parts Department, so that they may quickly locate Service Parts you require for your optional equipment.

For further information please contact our Service Parts Department.

4#>TROIAN OPTION REFERENCE LISTING Item

Qty

Part No

Description

AXLES/BRAKE w/NOSPIN 1

2 3 4

4607531 4607532 4609081 4615498

Front Axle wINo Spin Rear Axle wINo Spin Air Dryer (24V) Air Dryer (12V),Disiccant(St. of VA)

CAB GROUP

7 9

4607361 4605646 4617265 4619850 4605830 4181307 4613600 4615917 2657946 4614236

1

4603099

2

3

4607685 4608523

4

4608959

5 6 7

4610770 4614960 4615335

1 2

4615249 4615272 4615499 4618077 4616379

1

2 3

4 5 6

6A

3 4

Mirror, RH Outside Washer, Rear Window Air Conditioner Kit (Eagle) Air Conditioner Kit (Red Dot) Air Horn w/E1ectric Horn Heater ESPAR Open ROPS CAb Open ROPS Certification Plate Seat Assy.(Vinyl) Open ROPS Mirror, Open ROPS Outside

ENGINE GROUP Sentinel, Hi-Oil Temp.Low Oil Press.

Engine Shutdown w/Cab Override 75 Amp Alternator Low Oil Press. Engine Shutdown to Idle w/Cab Override High Oil Temp. Low Oil Press. Sentinel Engine Shutdown w/Cab Override Prec1eaner & Extension, Turbo Racor Fuel/Water Seperator (Heated) Sentinel System Hi.-Temp, Low Oil Pressure w/Time Delay (Roch".)

ELECTRICAL GROUP Battery Disconnect Switch-75 Amp Alternator Battery Disconnect Switch-Standard 12/24 Power Converter (St. of Va.) Cigarette Lighter 2 Speed Wiper Kit

1

OPTION REFERENCE LISTING Item

Qty

Part No

Description

FRAME GROUP 1 2

3

4607408 4610745 4615339 4618855

Licence Plate Bracket, Illuminated Hook Hook, Tow (ROch.) Counterweight (1444 ·Lbs.)

GUARD GROUP 1 2

3 4 5 6 7 8 9

10 11 12 13

2087662 4604536 4605148 4604534 4608791 4611099 4611104 4611013 46·10814 4610742 4612362 4612363 4618076

Beacon or Strobe Light Guard Tail & Stop Light Guard Rear Work & Directional Light Guard Headlight & Dire~tional Light Guard Brake Guard Belly Pan, Rear Belly Pan, Transmission Belly Pan, Front Rain Cap Belly Pans, Full Halogen Light Guard, Front Halogen Guard, Rear Instrument Panel Guard w/Lock

HYDRAULIC GROUP 1 2

4608046 4615870

Lift Arm Piping, 3rd Function Quick Disconnect, 3rd Spool

IDENTIFICATION 4615340

Special Hyd. & Fuel Fill Markings

2

'.

OPTION LISTING

REFE~NCE

Item

Qty

Part No

Description

INSTRUMENT GROUP 1 2 3 4 5 6 7

4607261 4607407 4607406 4605794 4605059 4605018 4610342

8

4606705 4611213

Hydraulic' Pre~sure Gauge Warning Light & Buzzer,. Parking Brake Hydraulic Oil Temp. Gauge Buzzer, Low Engine Oil Pressure Engine Oil Pressure Gauge Tachometer Parking Brake Light & Buzzer w/Trans.

Disconnect Gauge, Ertgine Oil Temp. (Machines Built Prior to 9-1-87) Gauge, Engine Oil Temp. (Machines Built After 9-1-87)

LIGHT GROUP 1 2 3 4

5 6 7 8 9

10 11

12 13 14 15

4.603535 4605644 4604633 .

4604634 4603861 4607408 4609261 4610077 4610028 4605831 4613088 4615500 4618468 4609261 4615301

Back-up Lights Floodlights, Front & Rear Floodlights, Front Cab Mounted Strobe Light, Amber Beacon, Amber Illuminated Licence Plate Bracket Beacon, Amber w/Swing Away Mount Halogen Work Light, Rear Halogen Work Light Front (Below Cab Roof) Marker Lights Revolving light (4 Beam) Amber Beacon, Amber (St. of VA.) Strobe Light, Blue Cab Mounted Beacon w/Swing Away Mount Hal10gen Head & REar Work Lights

3

<i>TAOJAN OPTION REFERENCE LISTING Item

Qty

Part No

Description

SAFETY 4607760 4613137 4615337 4618854 4179866

Fire Extingisher (5#) Fire Extingisher (5#) Amerex Slow Moving Vehicle Warning (Metal) Reflectors, Front & Rear Boom Lock

TIRE/WHEELS 1

4612616 4618469 2043946 2070225 2082928 2106882 4619512

Tire - 20.5 R25* RL2F - L2 Wheel & Tire ABsy. - 23.5 R25 (RL-2F) Goodyear Tire - 20.5x25 12PR L2 Tire - 20.5x25 l6PR L3 Tire - 20.5 R25 XRA* Michelin Tire - 20.5x25 l6PR L5 Wheel & Tire ABsy. 23.5 R25 XRA* Michelin

TOOLS 4616378

Tool Kit

4