O and K WHEEL LOADER MODEL 2000Z-TB115 PARTS MANUAL - PDF DOWNLOAD

PARTS MANUAL MODEL 2000Z MANUAL TB 115 MANUAL PART NO. 4604106 REVISION 1, JAN,1986

( SERIAL NUMBER 3146001 Thru 3147900)

PARTS MANUAL Machine Serial No•. ............... Serial No.. ........................ .

Engine Model .

Transmission Part No.

.... Serial No •.....

Front Axle Part No•..

Serial No....

Rear Axle Part No. .

Serial No ............................ .

MODEL 2000Z MANUAL TB 115 MANUAL PART NO. 4604106 REVISION 1, JAN,1986

( SERIAL NUMBER 3146001 Thru 3147900)

TRO...AN INDUaTRIEa INC.

I N T ROD U C T ION This manual illustrates and identifies maintenance parts for the Model 2000Z Loader, to enable you to determine the part number and name assigned to the part you wish to order. Ordering by proper part number and name will help ensure the receipt of the proper part the first time without time-consuming exchanges of correspondence or other annoying delays.

An index is provided in the front of this manual to help you determine which illustration contains the part you want to order. Determine the basic system or assembly in which the part is used, and find this system or assembly in the Index. It will reference the pages which illustrate and list the part.

This manual contains the latest information available at the time of printing. However, at the discretion of Trojan Industries Inc., its contents are subject to change without nqtice. This reservation is in keeping with the Company's policy of constant progressive improvement and refinement of all our products. As a result of such policy, certain changes may be made from time to time which will not be covered in this manual.

This manual h.as been indexed by group numbers, which identifies the area of . the machine that requlres servicing. The first two digits in the group numbers indicates t~e area of the m~chine. .

Examp le:

Group 32 05 Ql 32 - Indicates Hydraulic System 05 - Indicates - Hydraulic Tank Assembly 01 - Indicates - Hydraulic Filter

These group numbers are for easy reference

.2.!!.lt.

The group numbers are provided for easy access to the area in which the part is used. Find the basic group number, turn to the illustration and find the part (item number) you want to order.

TRDlAN

Because we are constantly upgrading our equipment, it is necessaryQ~ that the SERIAL NUMBER of your machine accompany every repair parts order. To assure the receipt of the proppr part, it is essential that the following information be included with your parts order: MACHINE MODEL NUMBER MACHINE SERIAL NUMBER PART NUMBER OF THE DESIRED PART PART NAME OF THE DESIRED PART QUANTITY OF ITEM WANTED .

NAME AND ADDRESS TO WHICH PART SHOULD BE SENT USE ONLY PARTS WHICH ARE AUTHORIZED BY TROJAN INDUSTRIES, INC. TO ENSURE THAT ORIGINAL DEPENDABILITY AND PERFORMANCE WILL BE MAINTAINED. Certain abbreviations are used in the parts list to call your attention to specific situations. These abbreviations are explained as follows: AIR

- As Required: No specific quantity can be assigned to the part since the number used varies from machine to machine.

N.S.S.

- Not Serviced Separately: This part is not serviced by itself but, for reasons of matching fit wfth another part or for other reasons, it is serviced only as part of another assembly.

N.I.

- Not Illustrated: The part is used on the machine, but is not shown on the parts illustration.

WHEN YOU RECEIVE PARTS: Check immediately to assure that you have received the correct parts, the correct quantity, and that they are in good condition.

Report any errors to your Trojan Distributor.

In case of shipment damage, make any claims to the carrier ilTfllediately.

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TABLE OF CONTENTS Part Number Index is Located At the End of Sections PAGE

GROUP 01 -

FRAME GROUP 0000 Front Frame 0100 Rear Frame 2100 Pivot Group - Main

13 15

03 -

AXLES GROUP 3100 Front Axle 3101 P1 anetary Hub 3102 Brakes 3103 Differentia1~ Front 3104 Limited Slip Assembly~ Front 3200 Rear Ax le 3201 Planetary Hub 3202 Brakes 3203 Differential Assemb1y~ Rear 3204 Limited Slip Assembly, Rear

17 19 21 23 25 27 29 21 31 33

04 -

AXLE MOUNTING GROUP 1100 Front 1200 Rear

35 35

07 10

ENGINE~

CONTROLS &·FILTERS GROUP TORQUE CONVERTER GROUP Transmission Assembly & Mounting Transmission Hydraulic ~ystem Transmission Assy. Group Engine Flange Assy.

Torque Converter Driveshaft Assembly Transmission Housing Lubrication Lines Oil Fill Inlet Plug Installation Pre s sure Val ve Control Valve Mounting Control Valve Assembly Countershaft Clutch Assy.~ Forward & 1st Clutch Assy.~ 2nd & Reverse Clutch Assy., 3rd & 4th Final Drive Parking Brake Fi1ter~ Transmission Emergency Pump Cover Speedometer Drive Power Take Off - 1st Power Take Off - 2nd

11

See Engine Section

-TRANSMISSION~

0000 0100 1000 1001 1002 1003 1004 1005 ·1006 1007 1008 1009 1010 1011 1012 1013 1014 1015 1016 1017 1018 1019 1020 1021

-

37 39 41 43 45 47 49 51 52 53 55 57 59 61 65 69 73 75 76 77

78 79 81

Revision 1

January, 1986 0198A-541OA

5

PAGE STEERING 0000 - .

0001 0002 0003 0800 0801 0900 0901 0902 -

11 -

12 14 -

156200 -

GROUP Hydraulic System Cylinder, Steer Pump, Steer Gear, Steering, Hydraulic Steer Valve Installation Steer Valve Assy.

Emergency Steer Instal1ation(Optional) Va1v.e, Emergency Steer (Optional) Pump, Emergency Steer (Optional)

83 87 89 91 9b

98 100 102 106

PROPELLER SHAFTS GROUP 0000 Propeller Shafts & Linkage

108

TRANSMISSION CONTROLS GROUP 0000 Parking Brake Linkage & Warning Option 0100 Transmission Controls 1000 Lift Arm Lock (Optional)

112 114

AUTOMATIC BUCKET LEVELER GROUP

16 -

BRAKE ,SYSTEM GROUP 2000 Brake Controls & Lines 2001 Brak~ Valve Installation - 1 Pedal 2002 Brake Valve Ins~al1ation - 2 Pedal

17 -

ELECTRICAL SYSTEM GROUP 0000 Battery & Wiring 0001 - . Lights & Electri ca 1 Components 0002 Battery Box 0003 Instrument & Switches 1727 Ventilator, Roof 3300 WindShield Wiper, Rear & Washer Option

110

116 118 122 124 124B 126 128 130 131

132

20 -

SHEET METAL - ENGINE GROUP 0000 Hood Assembly & Exhaust Pipe 1300 Hood Panel &Accoustical Installation

134 136

22 -

FENDERS &MUDFLAPS GROUP

138

23 -

FUEL TA.NK GROUP 2000 Fuel Tank Installation

140

25 -

WHEELS & TIRES GROUP

142

26 -

CAB GROUP 0400 Support, Cab 1600 Cab Assembly/Windshield Wiper & Washer 1601 Accoustical Installation, Cab 2200 Seat Assy.

144 146 150 152

Revision 1 6

January, 1986 0198A-541OA

PAGE 28 -

TOOLS 0000 -

29 -

COVERS GROUP - TANK .

Step Plate Covers 0100 Wheel Chock Mounting 0300 -

153 154

30 -

HEATER GROUP Heater System 0000 Defroster System 1500 -

156 158

32 -

HYDRAULIC SYSTEM GROUP Tank Assembly, Hydraulic 0500 Fi lter 0501 Hydraulic System - 3 3000 Dive rte r Val ve 3001 Main Hydraulic System 4000 Control Valve Assembly 4001 Unloading Valve 4002 Pump, Tandem 4003 -

160 162 164 166 168 172 176 178

65 -

LIFT 0000 0001 0002 9000

180 182 184 186

79 -

MISCELLANEOUS GROUP Lubricating System 1200 Alcohol Injector 1204 Safety Walk Installation 1205 -

152F

Tools

ARMS GROUP Lift Arm Linkage Cylinder, Bucket Cylinder, Hoist Bucket Assembly ;

188 189 19.0

Revision 1

January, 1986 01 98A-5410A

7

QUICK REFERENCE

AIR CLEANER Large Element Sma 11 Element Indicator, Vacuum

0747093 0747092 0746649 0746433

PRECLEANER FILTERS Transmission Filter' Roof Ventilator Strainer Fuel Tank Strainer Hydraulic Element Oi 1 Element Oil Element Fue 1 E-1ement

7380578 1795545 4134111 4134431 0794367 47958374795772

Air Compressor Air Cooling Blower (Set) Alternator

004809·1 4791564 4600023

Kit Comp 1e te Cap Connector, Test Hose Nut

4179032 4191364 3229263 0022322

IDENTIFICATION KIT (Ref. 4604412)

4602551

TOOL KIT - COMPLETE

4177158

BELTS

TEST EQUIPMENT

4139306

. Revision 1

January, 1986 0198A-5416A

9

TROIAN

010000

7

~ 5

1 FRONT FRAME Item

Trojan Part No.

1 3 5

6 7 8 9

October, 1984 0198A-5417A

Faun Part No.

4175431 4102747 4125150 7121361 1747051 1500065 3300008

Description

Frarre As semb 1y, Front Cover Bushing Bolt Snap Ring Washer Grease Fitting

Qty.

1 1 2 4

4 4 2

11

TRDlAN

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12

October, 1984

TROIAN

010100 REAR FRAME

Item

1 33 37 38 90 91 94 95 96 97 98 99

Faun Part No.

Trojan Part No.

4178275 4142648 4173852 4173853 0049140 4137240 7121008 7121016 7121164 1500002 4155509 4127467

October, 1984 0198A-5418A

Description

Frame Assembly, Rear Spring Plate, Connecting Plate, Connecting Washer, Lock Washer Bolt Bolt Bolt Washer Nut, Lock Pin, Draw Bar

Qty.

1 1 1 1 2 4 1

4 2 2 1 1

13

TROIAN 25-----t~

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28 1J----23 '~--5

~5ifj----18 t-..:::::~-1!.-----14

18

14

October, 1984

TROIAN

01

2100

PIVOT GROUP

Item

Faun Part No.

Trojan Part No.

4·117994 4127489 4173648 4174077 4174093 4174167 4174075 4]74174 5088679 4125256 5069515 4138460 4174074 4149103 4155977 7120945 7120074 7120946 7121431 4154891 4155633 3300008 3300014

1 2 4 5 6 7 8 9 13

14 15 16 18 19 20 22 23 24 25 28 29 30 31

Revision 1

Description

Safety Link, Frame Lock Pin Plate, Lock i ng P1 ate, Locking P1 ate, Locking Plate, Locking Pin Pin Bearing, Joint Beari ng, Joi nt Race, I~ner Bearing Shim Seal Seal, Sl i P Pin, Hair Bolt Bolt Bolt Bolt Bolt,- Socket Head Nut, Lock Grease Fitt i ng Grease Fi tti ng

Qty.

1

2 1 1 1 1 1

1 1 1 2 4 3 2 2 6

3 4 6

1 1 1 1

'

January, 1986 0198A-5419A

15

033100

I ROlAN

FRONT AXLE ASSEMBLY Item

Trojan Part No.

9324110

1 4605211 A B C

D E

Faun Part No.

4604365 REF REF REF REF REF

Revision 1

January, 1986 0229A-6557A

9324108

Description

Axle Assembly (S/N.3146501 & Higher) Axle Assembly WINo Spin (SIN 3146501 & Higher) Axle Assembly (SIN thru 3146500) Axle Assembly WINo Spin (SIN thru 3146500) Planetary Hub Assy. (See Group 03.3101) Brake Disc Assy. (See Group 033102) Differential Assy. (See Group 033103) Limited Slip Assy. (See Group 033104) No Spin Assembly (Optional) (See Group 033105)

Qty.

1 1 1 1

-

17

TROIAN

--.~ 18

October, 1984

033101

TROIAN PLANETARY HUB ASSEMBLY (Front Axle) Item 1 2 3 4 5 6 7 8 9 10

Trojan Part No.

.

11

11A 12 13

14 15 16 17 18 19 20 21 22 23 25 26 27 28 29 30 31 32 33

4601310

34 35 36 37 38 39 40 41 42 43 58 59

Revision 1

January, 1986 0198A-5421A

Faun Part No. 0026738 5088662 0309066 0012165 0039933 0343049 2162045 0784001 0039868 1578023 0398975 0308057 7121279 0348017 0012139 0313106 5088643 1335028 0320013 0311106 0360076 0012136 0352133 0010114 0026703 7120459 0026589 1251072 5051020 5088657 0015481 035945"1 0359452 0368402· 2162045 4155204 0784007 2162035 0912007 0298318 7122229 0026777 1251037 2876135 2253060

Description Thrust Washer Roller Set Gear, Pl anetary Snap Ring o Ring Pin Seal Plug Cap Plug Snap Ring Spider Assy. (Incl. Items 1-6,10,11 & 13) Spider, Planetary Bolt Plug Snap Ring Gear, Sun Inner Race Nut, Adjusting Nut, Lock Ring Gear Hub, Ring Gear Snap Ring Hub Housing Bolt, Hub Nut Disc, Brake Bolt Washer Nut Bearing, Roller Bearing, Roller Seal, Shaft Shaft, Axle (1028MM) (40.47 11 ) Shaft, Axle (1088MM) (42.83 11 ) Housing, Axle Seal Plug Plug o Ring Breather Spindle (Include Item 16) Bolt Washer Nut Pl ate, Identification Rivet

Qty. 12 6 6 6 6 6 4 4 4 6 1 2 58 2 2 2 4 2 2 2 2 2 2 24 24 2 40 40 40 2 2 2 1 1 1 1 1 1 1 1 2 32 32 32 1 4

19 .

TROIAN

----~--~

Brake-linings of an axle must be changed only "together.

20

October, 1984

033102

TROIAN DISC BRAKE (Front &Rear Axle) Item

Trojan Part No.

34 44 45 46 47 48 49 50 52 53 54 54A 55 55A 56 56A 57 57A

Revision 1

January, 1986 0198A-5422A

Faun Part No.

REF 1693298 7122226 0045112 0026589 0026754 1251077 7397129 1696462 4123943 7395897 1696499 7395899 1696499 7395898 1696499 7395900 1696499

Description

Housing, Axle (See Group 033101 Front &033201 Rear) Breather Bolt Bolt Washer Washer Nut Seal Kit Lining Kit, Brake Cover Caliper o Ring (NI) Caliper o Ring (NI) Caliper o Ring (N I) Caliper o Ring (NI) .

Qty.

-

6 6 6 24 12 12 4 2 4 1 2 2 2 1 2 2 2

21

TROIAN

22

October, 1984

033103

TROIAN DIFFERENTIAL ASSY. FRONT AXLE (FOR MACHINES THRU SIN 3146500) Item

Trojan Part No.

1 2 4 5 6 7 8 9 10 11

12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29

Faun Part No.

0398916 REF 0398960 7121383 5069758 0053100 0049160 0027401 5069971 0026651 0026652 0026653 5055011 0003891 0323068 0039075 0208069 7120823 0049109 7121024 0015469 0017373 0023092 7121308 0026589 6220141 0326072 0886095 1252020 0040388

Qty.

Description

Housing Assy., Differential Limited Slip Assy. (See Group 033104) Gear Set, Beve 1 Bolt Bearing, Roller Nut, Adjusting Plate, Lock i ng Screw Bearing, Roller Shims Shims Shims Bearing, Roller Spacer Bushing, Beari ng Plug Cover Bolt Lockwasher Bolt ' Seal, Shaft Yoke Nut, Yoke Bolt Washer Bolt Block, S1ide Screw, Adjusting Nut Seal, Yoke

1

-

1 16 2 2 2 2 1 A.R. A.R. A.R. 2 1 1 2 1 8 2 2 1 1 1 20 4 4 1 1 1 1

h

-

Revision 1

January, 1986 0198A-5423A

23

TROIAN

23A

03

TROIAN

3103

DIFFERENTIAL ASSEMBLY FRGNT AXLE (FGR MACHINES SIN 31465.01 & HIGHER) Item

Trojan Part No.

A 1 2 2.2 3 4 5 6 7 8 9 10

11 12 13 14 15 16 17 18 19 2.0 21 22 23 24 25 26 27 28 .29 3.0 31 32 33 34 35 36

Revision 1

January, 1986 G229A-6558A

Faun Part No.

9325852 .0398916 71213.08 .0.039.075 5.069971 .0323.068 5055.011 .0.0.03891 .0.026651 .0.026652 .0.026653 .02.08.069 7121024 712.0823 .0.0491.09 0.015469 .0.017373 .0.023.092 .039896.0 .03.08.033 .03.09.05.0 .0.057929 .03.07.057 .03.06.046 .0398869 622.0.038 .0.049111 7121383 5.069758 .0.05310.0 .0.04916.0 .0.0274.01 .0.026589 622.0141 .0.04.0388 .0326.072 .0886.095 1252.02.0

Description

Differential Assy.

Bearing & Carrier Assy • Bolt Plug Beari ng, Roller Bushing Beari ng, Roller Spacer Shim (.2 MM) ( •.0.08) Shim (.5 MM) ( • .02.0) Shim (1.25 MM) ( •.049) Cover Bolt (M8 X 25) Bolt (M12 X 5.0) Lockwasher (#8) Seal, Flange Flange Nut, Flange Gear Set, Beve 1 Spi deY.' Gear, Bevel Washer, Thrust Side Gear Washer, Thrust Case Bolt, Socket Head Lockwashe r (# 12) Bolt (M16 X 35) Bearing, Roller Nut P1 ate., Lock Bolt W/Lockwasher (M6 X 10) Washer Bolt (M6 X 1.0.0) Seal Block, S1ide Screw (M2.o X 8.0) Nut (M2G)

Qty.

1 1 2.0 2 1 1 2 1 AIR

AIR AIR 1 2 8 2 1 1 1 1 1 4 4 2 2 1 16 16 2.0 2 2 2 2 4 4 1 1

1 1

23B

TROJAN

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October, 1984

24

03

TROJAN

3104

LIMITED SLIP ASSEMBLY (FOR MACHINES THRU SIN 3146500) Item

Trojan Part No.

A 1 2 3 4 5 6 7 8 9 10

Faun Part No.

0398937 7380536 4137519 4125500 4125618 4125617 7398075 4108525 7398899 7398077 7398078 7380537 4155289

Description

Limited Slip Assembly Cover Thrust Washer Disc, Outer Tooth (3.0 MM) (.118) Disc, Outer Tooth (2.9 MM) (. 114) Disc, Outer Tooth (3 •0 MM) (. 11 8 ) Disc, Inner Tooth Ring, Thrust Pinion Pinion Shaft, Pinion Housing Bolt

Qty.

1.

1 2 4 A.R. A.R. 4 2 ·2 4 2 1 12

Revision 1

January, f986 0198A-5424A

25

TROIAN

03

3105

NO SPIN ASSEMBLY (FRONT) Item

A 1

2 3 -4 5 6

Trojan Part No.

4604356 4605237 6602459 6602461 6602460 4605238 6602197

Faun Part No.

Description

No Spin Assembly Spider, Snap Ring & Center Cam Assy.

Clutch & Hold Out Ring Assy.

Retainer, Spring Spring Side Gear Silastic 'Gasket Material (3 Oz.)

Qty.

1 1

2 2 2 2 1

Revision 1

January, 1986 0229A-6559A

258

033200

iNOIAN

REAR AXLE ASSEMBLY Item

Trojan Part No.

Faun Part No.

9323131

1

4605212 9323554 A B C

D E

4604366 REF REF REF REF 0398864

Description

Axle Assembly (SIN 3146501 & Higher) Axle Assembly WINo Spin (SIN 3146501 & Higher) Axle Assembly (SIN Thru 3146500) Axle Assembly WINo Spin (SIN Thru 3146500) Planetary Hub Assy. (See Group 033201) Brake Disc Assy. (See Group 033t02) Differential Assy. (See Group 033203) Limited Slip Assy. (See Group 033204) No Spin Assembly (Optional)

Qty.

1 1 1 1

-

-1

Revision 1

January, 1986 0229A-6560A

27

· TAOIAN __ r--

o

M

28 .

October, 1984

03

TROIAN

3201

PLANETARY HUB (Rear Axle) Item

Trojan Part No.

0026738 5088641 0309064 0012165 0039933 0343046 2162045 0784001 0039868 1578023 0398936 0308051 7121279 0348017 1578019 0313098 5088643 4155721 4156305 0311096 0360071 0012136 0202139 0010114

1 2 3 4 5 6 7 8 9 10 11

llA 12 13 14 15 16 17 18 19 20 21 22 23 24 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 58 59

Faun Part No.

4601310

0026671 7120459 0026589 1251072 5051018 5088639 0015434 0359449 0368401 2162045 4155204, 0784,007 2162035 0912007 0298311 6220321 0026686 1251208 2876135 2253060

Description

.

Thrust Washer Roller Set Gear, Planetary Snap Ring o Ring Pin Seal Plug Cap Plug Snap Ring Spider Assy. (lncl. Items 1-6, 10, 11 & 13) Spider, 'Planetary Bolt Plug Snap Ring Gear, Sun Inner Race Nut, Adjusting Washer Ring Gear Hub, Ring Gear Snap Ring Hub Bolt, Hub Nut Disc, Brake Bolt Washer Nut Bearing, Roller Bearing, Roller Sea 1, Shaft Shaft, Axle Housing, Axle Seal Plug Plug o Ring Breather Spindle (Incl. Item 16) Bolt Washer Nut Pl ate, Identification Rivet

Qty.

12 6 6 6 6 6

4 4 4 6 1 2

58 2 2 2 4 2 2 2 2 2 2 24 24 2 40 40 40 2 2 2 2 1 1 1 1 1 1 2 32 32 32 1

4

Revision 1

January, '1986 01 98A-5426A

29

TRDlAN

30

Octobe r, 1984

03

TROIAN

3203

DIFFERENTIAL ASSEMBLY (Rear Axle) (For Machines Thru SIN 3146500) Item

Trojan Part No.

1 2 4 5 6 7 8 9 10 11

12 13

14 15 16 17 18 19 20 21 22 23 24 25 26

Revision 1

January, 1986 0198A-5429A

Faun Part No. 0398895 REF. 0398956 7121383 5069888 0053094 0049160 0027401 5069926 0026615 0026616 0026617 5055010 0003888 0323067 0039075 0208070 7120296 0049109 7121023 0015468 0017372 0023093 7121308 0026589 6220141 0040397

Description Housing Assy., Differential Limited Slip Assy. (See Group 033204) Gear Set, Beve 1 Bolt Bearing, Roller Nut, Adjusting Pl ate, Lock i ng Screw Bearing, Roller Shims (.20 MM) (.008) Shims (.50 MM) (.020) Shims (1.25 MM) (.049) Beari ng, Roller Spacer Bushing, Bear; ng Plug Cover Bolt Lockwasher Bolt Seal, 'Shaft Yoke Nut, Y-oke Bolt Washer Bolt Seal, Yoke

Qty. 1

-

1 16 2 2 2 2 1 A.R. A.R. A.R. 2 1 1 2 1 8 2 2 1 1 1

20 4 4 1

31

TROIAN

N M

--

M

31A

03

TROJAN

3203

DIFFERENTIAL ASSEMBLY (REAR AXLE) (FOR MACHINES SIN 3146501 &HIGHER) Item

A 1 2 2.2 3 4 5 6 7 8 9

Trojan Part No.

.

10

11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33

Revision 1

January, 1986 0229A-6561A

Faun Part No.

9324869 0398895 7121308 0039075 5069926 0323067 5055010 0003888 0026615 0026616 0026617 0208070 7121023 7120296 0049109 0015468 0017372 0023093 0398956 0308040 0309056 0026607 0307055 0306048 0398867 6220102 0049110 7121383 5069888 0053094 0049160 0027401 0026589 6220141 0040397

Description

Differential Assy.

Bearing & Carrier Assy.

Bolt (M12 X 40) Plug Bearing, Roller Bushing Beari ng Spacer Shim (.2 MM) (.008) Shim (.5 MM) (.020) Shim (1.25 MM) (.049) Cover Bolt (M8 X 20) Bolt (M12 X 45) Lockwasher (#8) Seal, Flange Flange Nut, Flange Gear, Beve 1 Set Spider: Pinion Washer Gear, Si de Washer Case Assy.

Bolt (MlO X 65) Lockwasher (#10) Bolt (M16 X 35) Bearing Nut Plate, Lock Bolt W/Lockwasher Washer Bolt (M16 X 100) Seal

Qty.

1 1 16 2 1 1

2 1 AIR AIR AIR 1 2 8 2 1 1 1 1 .1 4 4 2 2 1 16 16 16 2 2 2 2 4 4 1

318

TAQI" . ..N

32 October, 1984

03

TRDlAN

3204

LIMITED SLIP ASSEMBLY (For Machines Thru SIN 3146500) Item

Trojan Part No.

A 1 2 3 4

5 6 7 8 9 10 11

12

. 1 Revl.sl.on January, 1986 0198A-5430A

Faun Part No.

0398919 7122232 7380535 7380522 7380526 7380527 7380528 7380529 7380530 7380531 7380532 7380533 7380534 7380521 7380524 7380523

Qty.

Description

Limited Slip Assembly Bolt Cover Thrust Washer Disc, Outer Tooth (2.5 Disc, Outer Tooth (2.4 Disc, Outer Tooth (2.3 Disc, Outer Tooth (2.2 Disc, Outer Tooth (2.6 Thrust Washer Pinion Pinion Shaft, Pinion Housing Bolt Snap Ring

1

MM) MM) MM) MM) MM)

(.098) (.094) ( .091) ( .087) (.102)

12 1 2 4 A.R. A.R. A.R. 4 2 2 4 1 1 12 1

33

TROIAN Axle mounting. rront

2----i;

/

3-~

Axle ,mounting, rear

6 2

8

34

October, 1984

OL~ 1100

TRDlAN

041200 AXLE MOUNTING

Item

Trojan Part No.

Faun Part No.

Description

.

Qty.

FRONT AXLE 1 2 3

7120890 4155704 1500078

8 8 16

Bolt Nut, Lock Washer REAR AXLE

1 2 3 5 6 7 8 9 10

11

October, 1984 0198A-5431A

4174436 4127386 4136153 4154540 4155111 4155711 4155633 1500069 3300008 4148840

Cradle, Axle Pin Bushing Bolt Bolt Nut, Lock Nut, Lock Washer Grease Fitting Wi pe'r

1 2 2 8 2 8 2 8 3 4

35

TRDlAN

Q---22 I

9 10

11.

~~/12

___

~

~~---13

36

October, 1984

10

TROIAN

0000

TRANSMISSION MOUNTING

Item

Trojan Part No.

A 1 2 3 4 5 6 8 9 10 11

12 13

14 15 16 17 18 19 20 21 22 24 25 26 27

Faun Part No.

8853031 4171934 4173908 4172920 4125352 1747024 1578010 4154426 1500068 7121138 4167203 2041172 1545016 4155753 4133305 2162170 1766080 4158838 1500069 4173300 4173301 2306054 7121049 0049109 1631.021 0039421

Description

Qty.

1 1 1 1 2 3 1 4 4 4 2 2 4 4 1 1.

1 1 4 1 1 1 2 2 1 1

Transmission Assembly Bracket Bracket Bracket Bearing Snap Ring Snap Ring Bolt Washer Bolt Plate Bolt Washer Cotter Pi n Reducer Fitting o Ring Switch, Pressure Switch, Temperature Washer Tube, ,Oil F-i 11 Dipstick Cap Bolt Lockwasher Back-Up Ring o Ring

.

.

Revision 1

January, 1986 0198A-5432A

37

TRDlAN

6

• 1=1.2Smlg.

38

October, 1984

100100

TROIAN TRANSMISSION HYDRAULIC SYSTEM

Item

Trojan Part No.

1 2 5 6

Octobe r, 1984 0198A-5433A

Faun Part NO.

4168044 4168045 1633714 1640759

.

Description

Hose (1.25 M Lg.) Hose (1.20 M Lg.) Fitting, Hose Fitting, Hose

Qty.

1 1 4 2

39

TROIAN

o

g

~

~ r----\

-----" \ ~~~

\ \ \

\ \ \

\ \

~

\

,

\\

o l!'

\

\

/4P. /

\

~-.-.-\:.-.'j .~. ~' ,.:.,.~-

\:

\

'.~

.

-OJ

\ \ \\

\

~--) r--\

,

\

\

40

Octobe r, 1984

101001

TROJAN ENGINE FLANGE ASSEMBLY

Item

Trojan Part No.

10 20 30 40 44 50 60 70 80 90 94 100 110 120 130 140 150 160 170 171 180 190· 200 220 230 240 300 514 518

Octobe r , 1984 0198A-5434A

Faun Part No.

7398378 7398379 7121331 2434078 2434139 7398380 7398381 7398382 7121229 7398383 1500065 7121387 4156795 7398928 1747051 4149729 7398384 7398385 2434058 2434075 7395262 7397927 4154682 7120038 7120039 1251006 7120234 1096496 7380548 7380549 7380550

Description

Housing Gasket Bolt Roll Pin Roll Pin Gasket Cover Diaphragm Bolt Disc Washer Bolt Bearing, Ball Baffle, Oil Snap Ring Seal, Shaft Shaft, Drive Fl ange, Dri ve Roll Pin Roll Pin Disc Pl ate, Lock Bolt Bolt Bolt Nut Bolt Spacer Shim (.20MM) Shim (.40MM) ShifIJ (.60MM)

Qty.

1 1 12 2 2 1 1 1 4 1 4 12 1 1 1 1 1 1 1 1 1 1 2 11

1 12 2 1 A.R. A.R. A.R.

41

101002

TROIAN

.010

TORQUE CONVERTER ASSEMBLY

Item

Trojan Part No.

10

Octobe r , 1984 0198A-5435A

Faun Part No. 7399642

Description Torque Converter Assembly

Qty. 1

43

TRDlAN

--

oC

'6

~

0.,

()c tobe r, 1984

TROIAN

·101003 DRIVE ASSEMBLY

Item

Trojan Part No.

10 12 14 20 30

40 50 60 70 80 90 100 110 120 130 140 151 160 170 180 184 190 194 200 204 210 220

Octobe r, 1984 0198A-5436A

Faun Part No.

7398408 2434250 2434251 5088540 7398410 7398411 1097875 1097874 1097873 1097872 1097871 7398412 7398413 7398414 7398415 1578013 7399646 5088570 2162102 7398387 7398379 7399647 7397888 7121311 7397890 2162105 2271250 7398420 7398421 7398422 7398423 3041181 5088594 7120027 1500062 7120473 1578010

Qty.

Description

Shaft, Dri ve Roll Pin Roll Pin Bearing, Ball Shim (.3MM) Shim (.5MM) Shim (.60MM) Shim (.70MM) Shim (.80MM) Shim (.90MM) Sh im (1. OMM) Shim (1. lMM) Shim (1.2MM) Shim (1.3MM) Shim (l.4MM) Snap Ring Gear, Drive Bearing, Roller o Ring Fl ange Gasket Cover, Beari ng Gasket Bolt Ring, Piston Seal Seal, Shaft Shaft, Aux. Drive Ring, Piston Gasket Gear, Pump Dey, Woodruff Bearing, Ball Bolt Washer Bolt Snap Ring

1 1 1 1 A.R. A.R. A.R. A.R. A.R. A.R. A.R. A.R. A.R. A.R. A.R. 1

.

1 1 1 1 1 1 1 8 1

1 1 1

.

1 1 1 1 1 4 4 4 2

45

c:J . 0

0 ~

\

\

\

\

\

\

'G lil.,, I

\

\

o ~p

\ \

I

\

I I

~

\

\

\

\

\

\

~ og

\ \

\

\

10 0 ....

f

/

f

0 ",

0

tl\

.,00

0 II) 0

\

~

f

I

/

\

0\ \

\

..,

0

O~

o

"

~~ \

1----

\

~,< ~~

\

\

\

0

~~

.\."""

0

\\ ,O)S ,_., ," \ \

\

0

O~

--""\

\

\

\ \

0

O~

0"

M

,

O-~ ~~""

~~ ~

October, 1984 46

101004

TROIAN TRANSMISSION HOUSING ASSEMBLY

Item

Trojan Part No.

10 20 30 40 50 60 70 80 90 10 110 120 140 150 230 240 314 320 330 450 460 530

October, 1984 0198A-5437A

Faun Part No.

7398386 7393908 0786007 0730365 0631311 0771017 2162102 7398387 7398388 7121047 1500062 7397914 2162105 7398389 2162051 0771014 0040219 2162132 4155277 0771016 4149778 7398215

Description

Housing Bushing Plug Name Pl ate Rivet Plug o Ring Cover Cover Bolt Washer Cover o Ring Plug o Ring Plug o Ring o Ring Plug Plug o Ring Breather

Qty.

1 1 1 1 4 1 1 1 1 3 3 2 1 1 1 1 1 1 1 1 1 1

47

TROIAN

g

q

o

o

o

~O I

/ /

/

48 October, 1984

TROJAN TRANSMISSION LUBRICATION

Item

Trojan Part No.

10

30 40 50 60 70 80 100 110 170

Oetobe r, 1984

o1.98A- 5438A

Faun Part No.

7398400 7398401 4149721 7120022 1097809 2162052 7399748 7399749 7399748 1633717

Description

Tube, Suet i on Gasket o Ring Bolt Fitting o Ring Hose Hose Hose Fitting

Qty.

1 1 1 2 6 18 1 1 1 A.R.

49

TROIAN

101006

130

---~'~1 ..030

~.-

OIL FILL INLET TRANSMISSION Item

Trojan Part No.

30 40 80 130 151

October, 1984 0198A-5443A

Faun Part No.

7395493 7121362 7398214 7397915 7121003

Description

Gasket Bolt Deflector Cover Bolt

.

Qty.

3 2 1 2 2

51

·101007

TRDlAN

7

•.070

~()---

, '\

\

.030

o o

.

Item

70 30

52

PLUG INSTALLATION Trojan Part No.

Faun Part No.

2162112 0784005

Description

o Ring Plug

Qty.

2 2

Octobe r, 1984 0198A-5444A

TROIAN

101008 .710 (f!lffJi)

--0

"r

.760

o

741

"0 ~ ~

~~ 0--'.750

.720

,-

no

730

@

In "

,

~;

PRESSURE CONTROL VALVE TRANSMISSION Item

Trojan Part No.

710 720 730 741 750 760 770 780 790

Octobe r, 1984 0198A-5445A

Faun Part No.

0004045 7397917 4136179 4117682 7397922 4138307 1747063 7380552 1747036

Description

Ball Spring Bushing Piston Spring Washer Snap Ring Roll Pin Snap Ring

aty.

1 1 1 1 1 1 1 1 1

53

TRDlAN

0 0

g

t

I

0,

0

01

54

0

CI)

o? j'

October, 1984

10

TROIAN

1009

CONTROL VALV,E MOUNTING TRANSMISSION Item

Trojan Part No.

10

20 30 40 50 60 70 80 90 100 110

Faun Part No.

Description

Intermedi ate Pl ate Gasket Ball Spring Spring Ball Bolt Bolt Bolt Bolt Spacer

7398390 7397907 0004008 0013178 7390010 0004045 7120570 7120025 7120306 4154589 0730062

Qty.

1 2 1 1 1

2 2 6 3 3 3

.

Revision 1 January~

1986 0198A-5446A

55

TROIAN

o

N

II?

@)O-

(11:) II I

/

/ /

/

/ / /

/

/ /

/

/ /

/ /

/

/

0- t i /

~@J

'or

go M

~\ii/

~- '0 ~

..,o N

56

/

/

o

0.

//

Iii o N

~

October, 1984

101010

TROIAN TRANSMISSION CONTROL VALVE ASSY.

Item

Trojan Part No.

A 10

20 30 40 50 60 70 80 90 100 120 130 140 150

160 170 180 190 200 240 250 260 280 290 300 320 330 340 350 360 370 420 430 440 450 460 470 480 490 500 510 520 530 540 550 580 585

Faun Part No.

3225281 7397902 7390028 7397223 0012150 7397233 7397232 7397906 4150451 1747030 7397238 7397906 4150451 1747030 7397234 7397233 7397232 7394544 7397910 7397229 7398391 73958257393844 7397221 7397219 7121162 7395826 7397235 4150451 1747030 7397237 4149148 7394875 7397236 7120452 4155177 2162170 4155177 2162170 0784014 4149778 4155177 2162170 7399643 7397919 7397920 7397921 2162105 7397231 2162102

Description

Control Valve Assembly Housing Diaphragm Piston Snap Ring Piston Stop Washer Seal, Spool Snap Ring Piston Washer Seal, Spool Snap Ring Piston Piston Stop Piston Shim Shim Shim Spri ng .

Spring Piston Gasket Bolt Spring Piston Seal, Spool Snap Ring Air Chamber Ring, Grooved Ring, Piston Guide Piston Bolt Plug o Ring Plug o Ring Plug o Ring Plug , o Ring Housing Piston Spring Plug o Ring Pl ug. o Ring

Qty.

1 1 1 1 1 1

1 2 1 1 1 2 1 1 1 1 1 1 1 A.R. A.R. 1 1 1 1 8

1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

Revision 1

January; 1986 0198A-5447A

57

I ROlAN TRANSMISSION CONTROL VALVE ASSY.

Item

Trojan Part No.

Faun Part No.

0013178 0004008 0004008 0013178 7397923 7121024 4155177 7392990 0004008 0013178 7397231 2162102

590 640 650 660 670 680 780 790 800 810 820 830

Description

Spring Ball Ball Spring Gasket Bolt Plug o Ring Ball Spring Plug o Ring

Qty.

1 1 1 1 1

1 2 2 1 1 1 1

.

58

January, 1986 0198A-5447A

101011

TROJAN

.060 .050

I

(Q) I~ ~\@'Q70 ~. \!' ., \ 110 () . . 17\0 ~.010 {\ "" ~~

(llID~

100

490

.020

.1W

150

I

.......

'-';66

,. . . 160

.

COUNTERSHAFT TRANSMISSION Item

Trojan Part No.

10 20 50 60 70 90 100 110 150 160 166 170

Faun Part No.

7399325 7397810 7398393 5088502 1578002 7398394 7121023 5088522 1500065 2434232 2434174 0921013

Description

Shaft Gasket Washer, Stop Roller Snap Ring Gear, Spur Bolt Roller Ring, Angle Roll Pin Roll Pin Set Screw

Qty.

1

1 1

1 1 1 4 28 8 1 1 1

Revision 1

January, 1986 0198A-5448A

59

-4

CJ)

o

).060

\

.~

\ \

\

---

_______ -- -- .160

-- -----

-------~

-------- ----------

------ --

\

__ -....l .340

\MJ

.120

\

\

\

150

\

l------ --- --

.320

_-----

.141

......------- ----

---

_---------

---

----

. 250

~OfQ~ij .110 \ .-.I.- -- - - - -

\ \

o

n

\

r+

o 0ro

•.421

>

421 l.O ()) .j:::.

040

-- -- ---, ------......------

\

~_

.

-.'0

---.

----- -~ ___ J:\\\\\\\l11tl

\ \ \\

\

:-

------ -

.090

I

.012

.141

"150

------

'.051

\

-----

\

~

\\ \

~--j l

IW

".280

\

.114

~;

.350

.

r

(fu.l~((· ~~~ II

QG

--

'

e

I·

\

10 1012

TROIAN CLUTCH ASSY. FORWARD & 1ST

Item

Trojan Part No.

12 14 40 51 60 80

84 90 100 110 120 130 141 150 160 200 220 230 240 250 260 280 300 310 320 350 390 421 430 432 441 450 452

Octobe r, 1984 0198A-5449A

Faun Part No.

7398419 2434232 7397816 7397817 7121023 7398424 7398425 7398426 7398427 7398428 7398429 7398430 7398431 7398432 7398433 7398434 7398435 7398436 7398437 7398198 7397847 7399649 7398201 7397864 5088522 7398440 7397852 7398441 7399587 7397850 7397851 0012160 7397849 7398442 7398443 7398444 7397862 7398445 7398447 7398448 7398450 7381246 7381246 7381248 7398452 7398450 7381246 7381261 7381248

Description

Shaft Roll Pin Gasket Ring, Piston Bolt Shim (.2MM) Shim (.4MM) Shim (.6MM) Shim (.8MM) Shim (1.0MM) Shim (1.2MM) Sh i m (1. 4MM ) Sh im (1. 6MM) Shim (1.8MM) Shim (2.0MM) Shim (2.2MM) Shim (2.4MM) Shim (2.6MM) Shim (2.8MM) Washer, Thrust Washe r, Thrust Gear, Spur Washer, Thrust Pl ate, Thrust Roller Plate, Backing Piston, Clutch Seal Seal Spring Ring, Guide Snap Ring Ring, Guide Bearing, Needle Bearing, Needle Snap Ring' Washer, Thrust Gear, Spur Bushing Drum, Clutch Disc, Outer Disc, Inner Disc, Inner Disc, Inner (1. 5MM) Di sc, Inner Di sc, Outer Disc, Inner Di sc, Inner Disc, Inner

Qty.

1 5 1 3 3 A.R. A.R. A.R. A.R. A.R. A.R. A.R. A.R. A.R. A.R. A.R. A.R. A.R. A.R. 1

1 1 1

2 28 2 2 2 2 2 4 2 2 1 1 2 1 1 1· 1 9 7 1 A.R. A.R. 8 6 A.R. A.R.

61

TROJAN CLUTCH ASSY. FORWARD

Item 452

62

Trojan Part No.

Faun Part No. 7381246

Description Disc, Inner

& 1ST

101012

Qty. 1

October, 1984 0198A-5449A

(J")

..".

060 ~,

'''oo'~!~l~~ 't/J

----,--

'.370

.------.~---

\\J~

016

_-------3~-----------

'160

~

52.051

.040

_---I\

.m

.141

.50 1

'---------

---

~---

-- -------

~--

,280

o~ .110

'.300

J-~

.080

o

()

M-

o 0ro

.,

\.0

CO ..".

\

lti--~

--

~.'20

~~©l:

~

\

---

\ \

\

',390

.421

•i I

101013

TROIAN CLUTCH ASSEMBLY REVERSE & 2ND Item

Trojan Part No.

12 14 16 18 40 51 60 70 80

84 90 100 110 120 130 141 150 160 200 220 230 240 250 260 280 300 311 320 340 360 370 390 421 430 441 450 452 October, 1984 0198A-5450A

Faun Part No.

7398419 2434003 2434232 2434232 7397816 7397817 0842018 1251083 7398424 7398425 7398426 7398427 7398428 7398429 7398430 7398431 7398432 7398433 7398434 7398435 7398436 7398437 7398198 7397847 7398438 7398201 7397864 7398439 7398440 7397852 7398441 7399587 7397850 7397851 0012160 7397849 7398442 7398443 7398444 7398208 7398454 7398446 7398456 7398457 7398448 7398450 7381261 7398450 7381246 7381261

Qty.

Description

Shaft Roll Pin Roll Pin Roll Pin Gasket Ring, Piston Stud Nut Shim (.2MM) Shim ( .4MM) Shim (.6MM) Shim ( .8MM) Shim ( 1.0MM) Shim (1.2MM) Shim ( 1.4MM) Shim (1. 6MM) Shim ( 1.8MM) Shim (2.0MM) Shim (2.2MM) Shim (2.4MM) Shim (2.6MM) Shim (2.8MM) Washer, Thrust Washer, Thrust Gear, Spur Washer, Thrust Pl ate, Thrust Bearing, Needle Plate, Backing Piston, Clutch Seal Seal Spring Ring, Guide Snap Ring Ring, Guide Bearing, Needle Bearing, Needle Snap Ring Washer, Thrust Gear, Spur Bearing, Needle Bearing, Roller Ring, Angle Drum, Clutch Di sc, Outer Di sc, Inner Disc, Outer Di sc, Inner Di sc, Inner

-

1 2 10 2 1 3 3 3 1 A.R. A.R. A.R. A.R. A.R. A.R. A.R. A.R. A.R. A.R. A.R. A.R. A.R. 1 1 1 1 2 2 2 2 2 2 2 4 2 2 1 1 2 1 1 1 1 1 1 8 7 8 6 1 65

TRDlAN CLUTCH ASSEMBLY REVERSE & 2ND Item

452

66

Trojan Part No.

Faun Part No.

7381246 7381248 7381261

101013 Qty.

Description

Disc, Inner Disc, Inner Disc, Inner

.

A.R. A.R. A.R.

Octobe r, 1984 0198A-5450A

NOTES

Octobe r, 1984

67

.421

""21

, I

I I I

L ___ - - - - - - - - - - - - - - - - - 1 - - - - - -

-

- - - - - - ------...:;;,ur;c:,.

I

I---O'~ (o\()OiOoo-------L----~ 6006'~ : U "" "" t~o -y

,•."0

I

320

+

~

-

I

L __________ -

360@

«:)

--

1.060

00.os,H~'~;:J}ll ..o" '.014

0'0

·"0

----...........---------------<f- - - - - - - - - - - - - ----+------ _ --_-, I I

I

t

.390

a () 1""1-

o m

0-

,.

"

-.;

&

A

4 4,

441

i

I

101014

TROIAN CLUTCH ASSEMBLY 3RD & 4TH .

Item

Trojan Part No.

12 14 40 51 60 70 80

84 90 100 110 120 130 140 150 160 200 220 230 240 250 260 280 300 311 320 340 360 390 420 421 430 432

434 Octobe r, 1984 0198A-5451A

Faun Part No.

7398458 2434232 7397816 7397817 0842020 1251083 7398424 7398425 7398426 7398427 7398428 7398429 7398430 7398431 7398432 7398433 7398434 7398435 7398436 7398437 7398198 7397847 7398459 7380557 7397864 7397813 7398460 7397852 7397853 7399587 7397850 7397851 0012160 7397849 7398462 7398463 7397855 7398208 7398464 7~98446

7398465 7398466 7398450 7398467 7381246 7381261 7398471 7398472 7398469 7381246

Description

Shaft (Inc1. Item 14) Roll Pin Gasket Ring, Piston Stud Nut Shim (.2MM) Shim (.4MM) Shim ( .6MM) Shim ( .8MM) Shim (l.OMM) Shim (1. 2MM) Shim ( 1.4MM) Shim ( 1.6MM) Shim (1.8MM) Shim (2.0MM) Shim (2.2MM) Shim (2.4MM) Shim -(2.6MM) Shim (2.8MM) Washer, Thrust Washer, Thrust Gear, Spur Washer, Thrust Plate, Thrust Bearing, Needle Plate, Backing Piston, Clutch Seal Seal Spring Ring, Guide Snap Ring Ring, Guide Bearing, Needle Beari ng, Needle Snap Ring Washer, Thrust Gear Bearing, Needle Roller Drum, Clutch Disc, Outer Disc, Inner Disc, Inner Disc, Inner Disc, Inner Disc, Inner Disc, . Inner Disc, Inner

Qty.

1 3 1 3 2 2 1 A.R. A.R. A.R. A.R. A.R. A.R. A.R. A.R. A.R. A.R. A.R. A.R. A.R. 1 1 1 2 2 1 2 2 2 2 2 4 2 2 1 1 2 1

1 1 12 1

9 10 7 1 A.R. A.R. A.R. 1 69

TROIAN CLUTCH ASSEMBLY 3RD & 4TH Item

441 450 452

454

Trojan Part No.

Faun Part No.

7398467 7398471 7381246 7398469 7398471 7398472 7381261 7381246

101014 Qty.

Description

Disc, Disc, Disc, Disc, Disc, Disc, Disc, Disc,

Outer Inner Inner Inner Inner Inner Inner Inner

9 7 6 A.R. A.R. A.R. 1 1

.

70

Octobe r, 1984 0198A-5451A

.,

~.

r,.v,,,,,,,

~~

~

'

~.

0

~

~~~ o.~

.

,

'"

'"

72

10

TROIAN

1015

FINAL DRIVE

Item

Trojan Part No.

Faun Part No.

7381251 7398473 5088650 1095566 7380568 7121008 7394662 0015482 5069212 1747084 7398477 7393513 7393512 7398478 7398479 7399651

10 20 30 34 40 50 60 70 80 90 100

110 140

Qty.

Description

Shaft, Output Gear, Output Bearing, Roller Shim (.50MM) (.20) Disc Bolt Plate, Lock Seal, Shaft Bearing, Ball Snap Ring Shim (1.8MM) (.070) Shim (1.5MM) (.059) Shim (1.6MM). (.062) Shim (1.7MM) (.067) Gear, Speedometer Worm Flange, Output

-

1 1 1 1 2 4 2 2 1 3 A.R. A.R. A.R. A.R. 1 1

.

.

.

-

Revision 1

January, 1986 0198A-5452A

73

TRDlAN

74

Octobe r, 1984

TROIAN

101016 PARKING BRAKE

Item

Trojan Part No.

10 100 110 140 150 170 180 230 240 244 250 260 270 271 272 273 274 275 276

Faun Part No.

7399572 7397799 7399645 7121133 1500065 1251006 7398213 1540002 7398085 1500065 7121145 0039404 7822600 7398634 7398635 7399762 7398638 1578063 7398639

Description

Brake, Mechanical Drum, Brake' Flange, Output Bolt Washer Nut Pl ate, Cover Washer Washer Washer Bolt o Ring o Ring Brake Shoe Spring Bolt Washer Snap Ring Cam, Brake

Qty.

1 1 1 8 8 2 1 1 1 2 2 1 1 .2 2 1 1 1 1

.

October, 1984 0198A-5453A

75

101017

TROIAN

FILTER TRANSMISSION Item

10

76

Trojan Part No.

Faun Part No.

7380578

Description

Fi lter

Qty.

1

October, 1984 0198A-5454A

10 1018

TROIAN

EMERGENCY PUMP COVER (REF-AUX. STEER) Item

Trojan Part No.

80 110

October, 1984 0198A-5455A

Faun Part No. 4155012 7380390

.

Screw, Set Cover

Description

Qty .

1 1

77

1010'9 .

TROIAN

~080

SPEEDOMETER DRIVE Item

10 20 30 40 50 60 70 80

78

Trojan Part No.

Faun Part No. 73~9644

2271249 7397781 7398397 7397784 7121023 7397780 7397783

Description

Shaft, Connecting Seal, Shaft Shaft, Drive Pinion Dowe 1 Bolt Gasket Cap End

Qty.

1 1 1

1 1 3 1 1

Octobe r, 1984 0198A-5456A

10

TROIAN

1020

.090

-.112

130

.

1ST POWER TAKE OFF .

Item

Trojan

Part No.

20 60 70 80 90 100 110 112 118 120 130 140 150 160

Faun Part No. 7398481 5088651 1800050 1578019 4150133 7398483 7121167 0842018 1251083 7398484 7398485 0012167 5088652 0011992

Description Ring, Drive Bearing, Ball Snap Ring Snap Ring Gasket Gasket Bolt Stud Nut Housing, Aux. Drive Gear, Drive Snap Ring Bearing, Needle Snap Ring

Qty. 1 1 2 1 1 1 10 1 1 1 1 1 1 2

Revision 1

January, 1986 0198A-5457A

79

TROIAN

·.130

.• 560

@iJ .020 .180

.140

'~~ ..170

Octobe r. 1984

80

10

TROIAN

1021

2ND POWER TAKE OFF

Item

Trojan Part No.

10 20 30 40 50 60 70 80 100 110 120 130 140 150 160 170 180 190 200

Faun Part No.

Description

7398486 7398487 0012167 5088652 0011992 5088651 1800050 1578019 7399653 7398489 7121003 7381253 7397790 739-7791 4132888 2162102 7398490 0593080 1546010

Shaft, Drive Gear, Drive Snap Ring Bearing, Needle Snap Ring Bearing, Ball Snap Ring Snap Ring Cover Gasket Bolt Gasket Tube, Lube Tube, Spray Screw, Hollow o Ring Strap Bolt, Socket Head Washer

Qty.

1 ]

1 1 1 1 2 I

1 1 8 1 1 1 1 4 1 2 2

.

Revision 1

January, 1986 01 98A-5458A

81

co

N

14

I

20

• 67

n' .ct./21 ~~!.12~ A~

~~

r

67 £>6

o

(j

M-

o

0-

ro

. )

t.O

co ~

11

TROIAN

0000

STEER HYDRAULICS

Item

Trojan Part No.

1 2

7 9 10 12 13

14 15 16 18 19 20 21 22 23 24 25 26 27 28 29 30 .31 32 33 34 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 54 55 56 57 58 59 60

-

Revision 1

January, 1986 0198A-5459A

Faun Part No.

Description

Cyl inder, Steer (See Group 110001) REF. 4173919 Tube Assy.

4127383 Pin, Steer Cylinder Adapter, Reducer 4167831 4133398 Adapter Pump As sy. (See Group 110002) REF 4150133 Gasket 1106059 Steering Wheel 1108009 Knob, Steering 1107010 Cap, Steering Wheel Steering Gear Assembly (See Group 110003) REF. 4125109 Arm, Drop 4125107 Rod, Steering 4125725 Bearing, Joint Seal, Slip 4149101 4150302 Seal 0047865 Clamp, Hose 4155509 Nut, Lock 4148339 Clamp 0047739 Cl amp.

0049113 Lockwasher 0049110 Lockwasher 1640762 Fitting, Hose 1640767 Fitt i ng, Hose 1633755 Adapter Lockwasher 0049111 Clamp, Hose 0047168 4171279 Hose ( .7 MLG) (27.6") 1616883 Hose ( .95 MLG) (37.4") 4168093 Hose (1.05 MLG) (41.4") 4168094 Hose (1.55 MLG) (61") 11 4168095 Hose ( .55 MLG) (21.6 11 ) 4173896 Hose ( .60 MLG) (23.6 ) Hose (1.70 MLG) (67" ) 4168471 4168472 Hose (2.70 MLG) (106.3211) Ho se ( .9 ML G) (35.4 11 ) 1616801 4149419 o Ring 4149356 o Ring 4149227 o Ring 4173805 Fitting, Hose 4171226 Fitting, Hose 4132048 Flange, Ha 1f 4131788 Fl ange, Half 4139697 Fastener, Hose 4154527 Bolt 7121012 Bolt 7121023 Bolt 6220032 Bolt, Socket Head 6220034 Bolt, Socket Head 7121003 Bolt

Qty.

2

1 4 1 4 1 1 1 I

1 1 1 1 2 8 1 4 4 2 2 4

24 '1 2 2 4 2 1 1 2 2 1 1 1 1 1 1 1 5 1 1 2 10 3 4 2 3 4 4 1 83

TROIAN STEER HYDRAULICS

Item

62 65 66 67 68 69

Trojan Part No.

Faun Part No.

6220025 4171369 2433070 1747089 3300003 2162123

Qty,

Description

24 2 -1 4 2 1

Bolt, Socket Head Washer Cotter Pin Snap Ring Grease Fi tting Ring

o

.

.

Revision 1

84

Janu ary, 1986 0198A-5459A

TROIAN

B

B6

October, 1984

110001

TROJAN STEER CYLINDER ASSEMBLY (Two Cylinders Per Machine; Qty. Shown is For One) Item

Trojan Part No.

A B 1 2 3 4 5 6 7

8 9 10 11

12 13

14 15 16 17 18 20 21

October, 1984 0198A-5460A

Faun Part No. 4173545 4174166 4173548 4175866 4173547 4173577 4155667 4156227 4125725 1747089 3300008 4174768 4156153 4149343 4149249 4149054 0042430 4149144 0042357 4148763 0040284 0040285

Description Cylinder Assembly, Steer Seal Kit Body Stuffing Box Rod, Piston Piston Nut Snap Ring Bushing Snap Ring Grease Fitting Plate, Identification Plug o Ring o Ring Ring, Support Seal Kit, Piston Seal Seal Scraper Ring, Guide Ring, Guide

.

Qty. 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1

87

11 0002

TRDlAN

1

PUMP ASSEMBLY Item

Trojan Part No.

A 1

Octobe r, 1984 0198A-5461A

Faun Part No.

3297381 7398633

Description

Pump Assemb ly Seal, Shaft

Qty.

1 1

89

TRDlAN

r-- - . . , I !

I

I I

I. I I

I

I

90

October, 1984

TROIAN

110003 HYDRAULIC STEERING GEAR ASSEMBLY

Item

A 1 2 4 5 6 7 8 9 15 16 17 18 20 21 22 23 24 41 42 43 44 46 49

51 55 56

Faun Part No.

Trojan Part No.

7381242 1747049 1190990 1190320 7394594 7832913 0771006 2162112 0771001 0039457 1191014 1191015 7122122 7393906 4124815 1191208 7122157 1191369 1191041 1190979 1191366 4125008 4137123 1191043 1191044 1191045 1191046 1191047 1191048 1191049 1191050 1191051 1191052 1191053 1191432 1191433 1191054 1191055 1191056 1191057 0012035 1252053 1191029 1191352 1191353 1191029 1191355 1191356 1191031

October, 1984 0198A-5462A

Description

Steering Gear Assy., Hydraulic Snap Ring Seal, Shaft Bushing Housing, Pump o Ring Plug o Ring Plug o Ring Cover, End Washer Bolt o Ring Cover, Housing Washer Bolt Nut Spring Washer Bearing, Needle Column Steer Washer Shim (2.70MM) Shim (2.75MM) Shim (2.80MM) Shim (2.85MM) Shim (2.90MM) Shim (2.95MM) Shim (3.0MM) Shim (3.05MM) Shim (3.lOMM) Shim (3.15MM) Shim (3.2MM) Shim (2.6MM) Shim (2.65MM) Shim (3.25MM) Shim (3.30MM) Shim (3.35MM) Shim (3.40MM) Snap Ring Nut Ball - Set Ball - Set Ball - Set Ball - Set Ball - Set Ball - Set Ball - Set

Qty.

1

1 1 2 1 2 2 2 2 2 1 4 4 1 1 9 9 1 32 2 2 1 1 A.R. A.R. A.R. A.R. A.R A.R A.R A.R A.R A.R A.R A.R A.R A.R A.R A.R A.R 1 1 A.R A.R A.R A.R A.R A.R A.R

91

TRDlAN HYDRAULIC STEERING GEAR ASSEMBLY

Item

56

57 58 60 61

62 63 67 81 82 83 85 94 95 96 97 98 100 101 103 104 105 106 107 109 110 115 117 92

Trojan Part No.

Faun Part No.

Description

1191357 1191358 1191359 1191360 1191035 1191361 1191362 1191037 1191363 1191364 4124948 7394727 4125007 1191451 1191439 1191441 1191442 1191443 1191444 1191445 1191446 1191447 1"91448 1191449 1191450 1191452 1191440 1191351 1191453 4155588 4154781 1191078 4149420 1191079 1690793 7397774 1191015 6220193 1747037 7392476 4150301 4124821 4156532 4137137 4148898 4148897 1191089 0012033 4156148 2162123

Ball - Set Ball - Set Ball - Set Ball - Set Ball - Set Ball - Set Ball - Set Ball - Set Ball - Set Ball - Set Tube Cap Shaft Gear Shim (3.25MM) Shim (2.95MM) Shim (3.00MM) Shim (3.025MM) Shim (3.05MM) Shim (3.075MM) Shim (3.lOMM) Shim (3.125MM) Shim (3.15MM) Shim (3.175MM) Shim (3.20MM) Shim ~3.225MM~ Shim 3.275MM -Shim (2.975MM) Set - Screw Snap Ring Nut, Castle Bolt, Socket Head Cover o Ring Spacer o Ring Tube, Column Washer Bolt, Socket Head Snap Ring Seal, Shaft Seal, Shaft Sleeve Bearing, Needle Washer Seal Seal Bearing, Spherical Roller Snap Ring Retainer o Ring

110003

Qty.

A.R. A.R. A.R. A.R. A.R. A.R. A.R. A.R. A.R. A.R. 2 1 1 A.R. A.R. A.R. A.R. A.R. A.R. A.R. A.R. A.R. A.R. A.R. A.R. A.R. A.R. 1 1 1 2 1 1 1 1 1 4 4 2 1 1 1 1 1 1 1 1 1 1 2 Octobe r, 1984

o198,ll..- 5462J1.

TRDlAN HYDRAULIC STEERING GEAR ASSEMBLY

Item

118

Trojan Part No.

Faun Part No.

0782023

Description

Plug

11 0003 Qty.

2

--

93

October, 1984 0198A-5462A

TROIAN

8 9

/~--1

95

S-~

Octobe r, 1984

110800

TROJAN STEER CONTROL VALVE INSTALLATION (Without Aux. Pump) Item

Trojan Part No.

1 3 7 8 9 10 15

Octobe r, 1984 0198A-5463A

Faun Part No.

REF 0921011 0745074 1638217 1629021 7121083 1500067

Description

Control Valve Assy. (See Group 11 080l) Stud Bumper, Rubber Pl ug, Seal Nut, Union Bolt Washer

Qty.

1 3 3 1 1 3 3

96

TROIAN

;-29 1-23 j 3·

7-9 35-1,.6 -10 24

19

~-18

,.-28

----1-46

_~.

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L.-~_2B

~ /i-18

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. --3·3 -3:4-24 :--11

97

Octoper, 1984

11 0801

TROJAN STEER CONTROL VALVE ASSY.

Item

Trojan Part No.

A 1 2 3 7 8 9 10

11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46

October, 1984 0198A-5464A

Faun Part No.

4134025 4134037 4117751 4100484 4100483 7200022 4156209 4155397 4155366 4155071 4136092 4155437 4155352 4155350 4155385 4155382 4142615 4133828 4125416 4137248 0049111 4149327 4149231 4149222 4149276 4149340 6220034 4117565 4117750 4142575 2162095 0784001 4134030 4132706 4155095 4133969 4142981 4142840 4149282 4149225 4149222 4149219 4149319 1252007

Description

Control Valve Assy.

Housing Piston Valve, Relief Valve, Relief Wire, Locking Se a 1, Le ad Plug Plug Orfice Bushing Plug Plug Plug Plug Plug Spring Orfi,ce Adapter, Test Port Shim Lockwasher o Ring o Ring o Ring o Ring o Ring Bo It , Socke t Head Piston Piston Spring o Ring Plug Spool Fla:nge Screw, Adjusting Check, Valve Spring Spring o Ring o Ring o Ring o Ring o Ring Nut

.

Qty.

1 1 1 1 1 A.R. 1 1 1 1 1 1 2 3 1 3 1 1 2 3 2 2 2 3 1 3 2 1 1 1 1 1 1 1 1 1 1 1

1 1 1 1 1 1

98

TRDlAN

16·18

~

0-19

(§y15

6

frT'\~-1

99

9

October, 1984

110900

TROIAN .

Item

Trojan Part No.

1 2 3 4 5 6 8 9 10 11

12 13

14 15 16 18 19 22 23 24 25 26 27

Octobe r, 1984 0198A-5465A

Faun Part No.

REF 0921011 7394279 REF 4173772 4168030 1633729 1633728 1637734 1638085 1638091 1632030 0745074 4139697 4158417 1706038 4159102 1500067 7120030 0842125 7121083 1251083 1578093

EMERGENCY STEER INSTALLATION (Optional) Description

Va 1ve, Emergency Steer (See Group 110901) Stud Gear Pump Hose Hose Fitting, Hose Fitting, Hose Adapter Plug Screw, Collar o Ring Bumper, Rubber Clamp Light, Indicator Bulb Socket, Light Washer Bolt Stud Bolt Nut Snap Ring

Qty.

-

3 1

-

1 1 1 1 1 1 1

1 3 1

1 1 1 3 3 1 3 1 2

100

.

TROIAN

r-....;::::~--55

L----l.6 ~..--53

30

6 37 ------

3'2

l'

19

35

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22

21

25 J=39

5

1-59

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13

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29

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15

39 17 38

39 17

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3L. 8

36-~

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18 28

41

101

October, 1984

110901

TROJAN EMERGENCY STEER VALVE (Optional) Item

Trojan Part No.

A 1 2 3 4 5 6 7 8 9 10

11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 Octobe r, 1984 0198A-5466A

Faun Part No.

4134024 4134035 4100483 4155432 4117731 4117732 4155433 4155434 4155435 4155367 4155366 4155397 4137230 4136092 4155071 4127387 3223203 4136159 4138498 4134036 4155350 4155382 4142694 4142934 4142651 4142615 4133828 4156209 4159769 4125416 7200022 4137248 4136421 0049111 4149327 4149231 4149222 4149309 4149337 4149340 6220034 4155110 4117751 4100484 4134030 4132706 4155095 4133969 4142981 4142840

.

Qty.

Description

Valve Assy.

Housing Re 1i e f Val ve Assy.

Poppet Piston Piston Plug Plug Plug Plug Plug Plug Washer Bushing Nozzle Poppet Nozzle Bushing Washer Check, Valve Plug Plug Spring Spring Spring Spring Orfice Seal, Lead Plug Adapter, Test Port Wire Shim Shim Lockwasher o Ring o Ring o Ring o Ring o Ring o Ring Bolt, Socket Head Screw Piston Relief Valve Spool Flange Screw, Adjusting Check, Valve Spring Spring

1 1 1 2

.

1 1 1 1 1 1 1 1 1 1 2 1 2 2 1 1 3 1 1 1 1 1 1 2 2 A.R. 3 4 2 2 2 2 1 2 5 2 2 1 1 1.

1 1 1 1 1 102

TROIAN EMERGENCY STEER VALVE (Optional) Item

50 51 52 53 54 55 56 58 58 59

Trojan Part No.

•

Faun Part No.

4149282 4149225 4149222 4149219 4149319 1252007 4117565 4142575 2162095 0784001

11 0901

Qty.

Description

o Ring o Ring o Ring o Ring o Ring

1 1 1 1 1 1 1 1 1 1

Nut Piston Spring Se a 1 Plug

.

103

October, 1984 0198A-5466A

TRDlAN

~

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D

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105

October, 1984

11

TROIAN

0902

PUMP ASSEMBLY - EMERGENCY STEER

Item

Trojan Part No.

A B 1 2 3 4* 5* 7* 8 9 10 11

12 13

14 15* 16 17 18 19* 20 21

Revision 1

January, 1986 0198A-5467 A

Faun Part No. 4120257 7398144 1578008 5003004 7395529 7395530 4149559 7398071 5069050 7395532 7395533 7395534 7395535 7395536 7395537 7398072 7395538 7395539 7395540 4149278 7395541 7395531

Description Pump Assembly Seal Kit (Items *) Snap Ring Bearing, Ball Ring, Intermediate Seal Shaft o Ring o Ring Bearing, Needle Washer, Spring Washer Washer Bushing Bushing Shaft, Eccentric o Ring Housing, Pump Piston Spri>ng o Ring Plug Cover, End

Qty. 1 1 1 1 1 1 1 2 2 1 1 2 1 1 1 1 1 8 8· 8 8 1

106

TROIAN ('/"l

+

N

en

o

Q.

107

October, 1984

12 0000

TRDlAN DRIVE TRAIN INSTALLATION

Item

Trojan Part No.

1 2 3 4 6 7 8 9 12 13 18

October, 1984 0198A-5468A

Faun Part No.

7207535 7207575 7207574 4113192 0027481 7120248 4155710 1500068 4190265 4190264 1216044

Description

Shaft, Shaft, Shaft, Pill ow Bolt Bolt Nut Washer Grease Grease Spider

Drive Drive Drive Block

.

Fitting Fitting & Bearing Assembly

Qty.

1 1 1 1 20 2 2 4 4 4 3

108

TROIAN

109

October, 1984

14

TROJAN

0000

PARKING BRAKE LINKAGE

Item 1 3 4 6 7 8 9 10

Trojan Part No.

.

11 13 14 16 17 18 REF

Faun Part No. 4173913 7411464 1032427 0049110 7121115 7121054 1251006 1500069 1500067 2042197 2433028 0011191 0026586 4119527 4605577

Qty.

Description Bracket, Mount Cab 1e, Control Lever, Handbrake Lockwasher Bolt Bolt Nut Washer Washer Pin Cotter Pin Spring Washer Bolt Brake Warning Light

&Buzzer

(Optional)

1 1 1 2 2 2 2 2 1 1 1 1 1 1 1

Revision 1 January, 1986 0198A-5469A

110

TRDlAN

22-

14-~

36

23

. 32 35 29 40 \

2

I

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I I

I

2

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10

111

35

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39

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14

TROIAN

0100

TRANSMISSION CONTROLS

Item

Trojan Part No.

1 2 3 4 5 6 10 11

12 13 15 16 17 19 22 23 24 25 26 27 28 29 30 31 32 33 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55

Faun Part No.

4114371 4119917 4119912 4119914 4167964 4167965 4173666 4167961 4167962 4155117 4113143 4137821 4155118 4167973 4136577 4125554 4152486 0049109 0007267 5069587 3041104 3400023 1251083 2060004 1747002 7121017 1251006 4154782 1578015 2434013 3300008 3300014 REF REF 4176520 4160222 4138826 4154583 4176521 1251004 4154780 4146772 4160303 4159102 4159815 1743002 1743096

Description

Lever Assy.

Tube, Contro 1 Lever Lever, Shift Lever, Shift Be11crank Assy.

Be11crank Assy.

Rod Block, Bearing Block, Bearing Rod Block, Bearing Washer Rod Plate, Mount Washer, Thrust Beari ng Knob Lockwasher Pin, ES Bearing Key, Woodruff Jo i nt', Ba 11 Nut Yoke Snap Ring Bolt Nut Bolt, Socket Head Snap Ring Roll Pin Grease Fitting Grease Fitti ng Relay (See Group 170000) Switch, Micro (See Group 170000) Mount Plate Switch Harness (79" Lg.) Wire Harness Bolt, Mt. Plate Angle Nut Bolt Cl amp Term; na 1, Sl ide (NI) Plug (NI) Terminal, Ring (NI) Wire, Black (20" Lg.) ( NI) Wire, Brown (12" Lg.) (NI)

Qty.

1 1 1 1 1 1 2 1 1 1 2 1 1 1 1 2 2 7 2 4 1 6 4 2 2 4 4 2 2 1 4 2

-

-1

1 10 2 1 2 2 1 5 1 1 1 1

Revision 1

January, 1986 01 98A-5470A

112

TRDlAN

113

October, 1984

14 loao

TROJAN LIFT ARM LOCK INSTALLATION

Item

Trojan Part No.

1 2 3 4 5 6

Octobe r, 1984 0198A-5471A

Faun Part No.

4171114 4173130 4171115 4142603 2434127 4170987

Description

Bracket Lug Pin Spring Roll Pin Plate, Identification

Qty.

1 1 1 1 2 1

114

TROIAN

56

115

Octobe r, 1984

155200

TROJAN AUTOMATIC BUCKET LEVELER

Item

Trojan Part No.

1 2

4 6 6A 6B 6C 60 7 8 9 11 12 13

14 16 17 18 19 20 21 22 24 25 26 27 28 32 33 34 35 36 55 56 57 58 59 60 62 63 64 66 67 69 70 71

72 73 74

Faun Part No.

4176472 4175089 4176208 3224644 3291503 3291504 3291502 3291506 1633718 1640737 1633101 4149287 4149356 1920847 4142498 7832175 7120875 Q220030 4154778 4155469 0049110 0049140 4159399 1721108 1731176 1731134 1765049 4160303 4159815 4160261 4160336 4159849 4176584 4176585 4176991 4176528 4171486 4176992 1578010 2434150 7120037 1251006 0049110 1731175 NSS 1694644 4149766 0056101 3224679

Description

Manifold Assy. (Incl. Items 70-74) Manifold Block Hose Valve, Multi-Way Coil Coi 1 Kit, Seal Plug Fitting, Hose Adapter Fitting, Hose o Ring o Ring Cl amp Clamp, Pipe Bolt, Socket Head .

Bolt Bolt Screw Nut Lcickwashe r Lockwasher Switch Knob, Control Contact Re lay Diode Sleeve Terminal, Wire Sleeve Receptacle Plug Rod Pointer Clamp Bracket, Support Bearing Lug Snap Ring Roll Pin Roll Pin Nut Lockwasher Switch, Proximity Block, Manifold (Order Item 1) Plug .

Ring Plug, Locking Check Valve

Qty.

1 1 1 1 1 1 1 1 1 1 1

2 1 2 1 4.

4 12 1 1 17 1 1 1 1 1 1 10 3 6 1 1 1 1 1 1 1 1 1 1 1 1 1 1

-

1 1 4 1

.

Revision 1

Janu ary, 1986 0198A-5474A

116

-I

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106

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TRDlAN

2000

BRAKE CONTROLS & LINES

Item

Trojan Part No.

2 3 4 5 6 7 8 9 10 11

12 13 14 15 16 17 18 19 20 21 22 22A 23 24 24A 25 25A 25B 26 26A 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 Revision 1

January, 1986 0198A-5475

Faun Part No. ~175503 ~175504 ~175505

Description

Hose Hose Hose Hose ~175506 Tube Assy· ~174324 Tube Assy ~174325 4174326 Tube Assy 4175507 Hose 4175508 Hose Hose ~175509 Hose ~17551O Hose ~175511 Hose 4175512 4129912 Support Hose Plate, Mount 4169412 4153949 Band, Reservoir 1641424 Clarrip Base 4148128 Tube 4174329 Tube 4175513 Hose 1601063 Reserv'oi r, Air 2083437 Switch, Low Air 4124096 Switch, Stop Light 1619369 Cylinder, Brake (Supersedes 1619330) 1696129 Service Kit Cylinder, Main 1619331 1696146 Service Kit 4109214 Reservoir, Brake Fluid 1612048 Governor (Unloading Valve) (Supersedes 1612023) 1695857 Service Kit (Supersedes 1691869) Valve, Drain 1614225 Fitting, Hose 1634001 1634998 Fitting, Hose 1633116 Adapter 1693114 Adapter 1693280 Adapter 1633730 Fitting, Hose 1633717 Adapter 4132960 Adapte r, Switch 4133117 Tee Fitting 4132894 Fitti·ng, Hose 4133377 Manifold Nut, Union 1629001 1629007 Nut, Union 1629009 Nut, Union 1629004 Nut, Union Sleeve 1631001 Ferrule 1630001 1630009 Ferrule 1630005 Ferru 1e

Qty. I

1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 1 1 1 1 1 1 .1 1/ 1 1 2 1 1 1 1 1 2 1 2 1 1 1 1 1 3 2 1 3 1 2 3 3 1 118

TROIAN BRAKE CONTROLS & LINES

Item

47 48 49 50 51 52 53 55 56 57 58 59 60 61 63 64 65 66 67 68 69 71 72 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 91 94 95 96 97 98 100 101 102 103

Trojan Part No.

Faun Part No.

Qty.

Description

1650234 Hose 1649005 Support, Hose 1650003 Hose (.65 MLG) (25.56 11 ) 1650216 Hose 4139623 Hose (1.70 MLG) (67 11 ) 1610565 Hose Hose (.45 MLG) (1}.75 11 ) 3000185 1649003 C1 amp, Hose Clamp, Hose 0047302 0047770 Clamp, Hose Clamp, Hose 0047257 4139213 Fitting, Hose 1635073 Fitting, Hose Elbow 1635092 Fitting, Hose Elbow Fitting, Hose Elbow 1635061 0047726 Cl amp, Hose 4146865 Clip, Hose Hold Down 1920863 Clip, Tube Hold Down 0047848 Block, Clamping 1920847 Block, Clamping 1631007 Back-Up Ring 1691196 o Ring 0049111 Lockwasher 0049110 . Lockwasher 7121050 Bolt Bolt 7121065 7122013 Bolt 7121006 Bolt Bolt 7121361 7120026 Bolt 7121415 Bolt Bolt 7121049 7121048 Bolt 7121024 Bolt 7121023 Bolt Bolt 7121032 Bolt 7121081 7120025 Bolt 1251009 Nut Nut, Lock 4155508 Plug 0782005 4790365 o Ring o Ring 2162051 2162102 o Ring 2162170 o Ring 1632001 Seal 4137240 Washer 1500062 Washer 1500067 Washer 1500065 Washer

2 3 1

AIR 1 1 I

,

2 10 1 2 1 3 3 1 3 2 .13 3 3 1 1 6 3 6 6 2 3 8 2 1 1 1 4 2 6 2 2 4 9 1 2 5 3 3 2 8 8 6 6 Revision 1

119

January, 1986 0198A-5475A

TROIAN BRAKE CONTROLS & LINES

Trojan Part No.

Item

Faun Part No.

4173703 4173704 4176052 4176053

105 106 107 108

Description Guard Guard Guard Guard

Qty.

1 1

1 1

.

.

Revision 1

1986 0198A-5475A January,

120

octobe

121

16

TROIAN

"2.001

BRAKE VALVE INSTALLATION (One Peda 1) Item

Trojan Part No.

1 3 5 6 6A 8 9 11 12 13

14 15 16 17 18 19 20 22 23 24 25 26 27

Octobe r, 1984 0198A-5476A

Faun Part No.

4169164 4135201 7310002 1617133 4134051 1637201 1634207 1635073 1638339 1635061 1639001 1254007 1629004 1630005 1634484 1631007 1691196 7121024 1251083 1500062 1632001 2162051 0782016

Description

Floor Plate Plate, Mount Cover, Pedal Valve, Brake Servi ce Kit Tee Adapter Fitting, Hose Fitting, Hose Fitting, Hose Elbow Nut Union, Nut Union, Nut Ferrule Tube, Rubber Sleeve o Ring Bolt Nut Washer o Ring o Ring Plug

Qty.

1 1 1 1 1 1 1 1 1 1 1 1 2 2 1 1 1 6 6 6 1 3 1

122

TROIAN

~

12 21

\

i

123

r/11 . I

October, 1984

16

TROJAN

2002

BRAKE PEDAL INSTALLATION (Two Pedal) Item

Trojan Part No.

A 1 1A 2 2A 3 4 7 9 10

11 12 13 14 15 16 18 19 20 21 22 23 24 25 28 30 32 35 37 38

Faun Part No.

Qty.

Description

Service Kit Valve, Brake Service Kit Valve Assemb 1y Service Kit Valve, Check Co ve r , Pe da 1 Cross Fitting Reducer Nut Union Nut Union Nut Ferru 1e Sleeve o Ring o Ring Fitting, Hose Fitting, Hose Fitting, Hose Tube, ,Rubber Hose Clamp-., ,>l16se Hose - " . ' C1 amp" lrlo'Se' Lockwasher .

Bolt Nut , Plug o Ring o Ring

1696063 1617133 4134051 4134044 1694948 4133476 7310002 1648201 1635072 1639001 1254007 1629004 1630005 163.1007 1691196 1632001 1635073 1638339 1635071 1634484 1650216 0047302 4139623 0047257 0049140 7121031 4155469 0782016 2162051 2162170

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1 1 1 1 1 1 1 1 3 3 2 1 1 3 3 2 2 2 4 1 AIR 4 AIR 5 1 1 1 2 6

e

4

.

Revision 1

January, 1986 0198A-5477A

124

1 • 2 1 ...

5

!

FUEL t;AUc:E HOUIUtETEK PRESSURE (;AU(a~. 6R1\KE TEHPERTURE (;AUt:E •TCRIllIE CONVERTER PRESSURE GAlJ(a~. TRANSK I 5S J ON 6 DIODE 1 Pllm I.U:lff ,REU UA'rTERY CIIAJU:ItH: 8 'II.OT LIGIIT ,BLUE 1I1l;" lEAH 9 PILOT LU:HT ,RED ENGINE OIL PRESSURE 10 'ILOT LIC:'IT. YELlOW (a.ow ,LUG

.

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61 SWIT(:II ••'I.ASnt-:K INUH;ATOR 64 FIASIlER

65 IATI'ERY 66 TER;IINAI. B'.O(:':' &1 LWIITS.ADUITlONAI. 1196043

II PILOT LlCHT,REO EN<aNE OIL PRESSURE ~ 12 PILOT LIGHT ,GREEN SIGNAL LICIiT Ii 0)00£

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16 SOLENOID.BUCKET LEVELER.........

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18 ROOF FAN ~- ...:m~lfO 11 UINOSIIIELD WIPER -19 SWITCII,FAN II """"""'" 20 LICHT .DOHE 21 SWITCII.DOtIE LII:HT 4.59416 "22 pLUe ASSY. L 24 TERMINAL 8IAlCK LI.Il:..~!t"""+""I--'1aIf 2S SWITCH.'ROX1Hl'rY

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4117191

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26 SWITCH,PROXIHITY 27 SUITCH.UYD.CON'fROL LEVELER 28 SWITCH, BUCK~~ LEVELER 29 RELAY. BUCKET LEVELER 30 SOLENOIO.DIVJ!RTER VAI..VE 11 SWITCH.lIEATER.

12 IlEATER ASSY.

t

....-

J

.Ell..

"1602'2~

, 11 PLOO ASSY.

14

I

BUZ~ER

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I

...

JI

lS IIORN 36 SOCKET. P0l4ER 17 SWITCH.Gl.rn. PI.uc 38 FUSE 19 GLOW PLUG

.II;::} .--.J

40 AI.TERNATOR 41 RESISTOR.GLOW PLUG 42 SWITCH. {(;NITION 41 FUSE BUleK 44 RElAY 4~ _t!TEft 46 STARTER 47 SOLENOID 48 SWlTCIi. TnRQUE CONY. 49 SENDER,FUEI. I.EVEL 50 SWITCII.AIR PKESSlIKJ! SI SWIT(;U.OIL PRESSURE S2 SWITCII.8UT FAlLURE WARNING 51 SWITCn.EtHaNE TEt1PERTURE 54 SWITCtI.TRANS. PRESSURE 55 SIGNAl. I.U;IIT .IIFAR 56 WORK I. U:IIT 51 STOP " 'fAll, tHan 58 HACK tlf> AiAIUI 59 5WI1,,(:1I.5'I'4'" I.H:U'f

124A

6682

@

1731184

17.

TROJAN

0000

WIRING DIAGRAM

Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50

Trojan Part No.

Faun Part No. 1796043

2119344

1766091 1767139 1766090 4159430 4158417 4158418 4158417 4158488 4158417 4158449 4159295 41979-1-9 4195720 322%44 1736497 4100313 1721110 4158653 4159716 4159378 N/A 4160266 1731176 1731175 4159790 4159399 1731134 4118306 1721024 3098354 1793429 4197991 1709056 1720038 1717006 4160283 1714062

4600021 1765034 4159461 1722070 1731134 1766089 4159015 3224644 4158838 4158689 4191450

Description Gauge, Fue 1 Hourmeter Gauge, Air Pressure Gauge, Torque Cony. Temperature Gauge, Trans. Pressure Disc Pilot Light, Red - Battery Charging Pilot Light, Blue - Light High 'Beam Pilot Light, Red - Engine Oil Pressure Pilot Light, Yellow - Glow Plug Pilot Light, Red - Engine Temperature P-ilot Light, Green - Signal Light Diode Signal Light, Front Headl ight Solenoid, Bucket Leveler Windshield Wiper Roof Fan Switch, Fan Light, Dome Switqh, Windshield WiP,er Plug .AssembJ~ Not APllil i CiiiDde .

Termin~:llnock" 4 Terminal P,roximl"y5witch, Bucket Leve ler Pr,oxi.miL,Switch, Bucket Leve ler • Sw ft¢,- 'I'Iyd r a u1i c G.eJfl:; ro 1 Le ve r Swltdh J3:ucket Lev~ler Re 1ay, #Ue:ke t Le ve le r Solenoid', f)ivert~r: Valve Swi tch, Heater Heater Assemb ly Plug Assembly, 9 Terminal Receptacle Buzzer Horn Socket, Power Switch, GJow Plug Fuse Glow Plug (See Engine Section) Alternator Resistor, Glow Plug Switch, Ignition Fuse Block Relay Ammeter Starter Solenoid Switch,. Torque Converter temper:ature Fue 1 LeVel Sender Switch, Air Pressure

Qty. 1 1 1 1 1 1 1 1

1 1 1 1 1 2 2 1 1 1 1 1 1 3

-

.1

1 1 1 1 1 1 1 1

3 1 1

1 1 1

-

1 1 1 1 2 1 1 1 1 1 1

Revision 1·

January, 1986 0229A-6564A

124B

TRDlAN WIRING DIAGRAM

Trojan Part No.

Item

51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68

Faun Part No.

4159052 4787843 4792445 1726237 4197919 4601354 4195673 4198222 4124096 2115091

-

1727093 4160262 4159416 4159054 4602724 4159726 4195721 1731184

Qty.

Description

Switch, Oi 1 Pressure Switch, Belt Failure Warning (See Engine Section) Switch, Engi ne Temperature Switch, Transmission Pressure Signal Light, Rear Work Light Stop &Tail Light Back-Up Alarm Switch, Stop Light Switch, Back-Up Alarm Switch, Directional Light Terminal Block, 6 Terminal Switch, Flasher Indicator Flasher Assembly Battery Terminal Block, 6 Terminal Lights, Additional Work Micro-Switch (Neutral Start)

1

-

1 1 2 2 2 1 1 1 1 1 1 1 1 1 2 1

. .

-

• Revision 1

124C

January, 1986 0229A-6564A

TROIA.

127

b

~.

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\\

\

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132

125

October, 1984

17

TROIAN

0001

LIGHTS & ELECTRICAL COMPONENTS

Item

2 4 4A 5 5A 6 6A 7 7A 8 9 10 13 14 15 126 127 131 132 132A 132B 132C REF

Faun Part No.

Trojan Part No.

1727093 2089483 4197919 6954530 4197950 2074851 4195720 2048234 4191019 4601354 6952366 2060809 4195673 6951356 4194621 2103472 4199264 4159885 4600025 4195721 2110152 4198222 1709056 4158653 1706055 4159015 4600021 4600022 4600023 4601385 4605644

.

Qty.

Description

Switch, Directional Light Li ght Assemb ly, Directional

Bulb Headlight Bulb Li ght Assemb ly, Work Bulb Tail & Brake Light Bulb Nut, Spring Terminal Frame, Tail Light Headlight, Additional Work Back-Up Alarm Horn Light, Dome Bulb Starter Alternator Pulley Be It Bushing Floodlights, Front &Rear (Optional)

.

1 4 4 2 2 2 2 2 2 6 1 2 2 1 1 1 1 1 1 1 1 1

-

-

Revision 1

January, 1986 0198A-5478A

126

. 17 0002

TROIAN

BATTERY INSTALLATION

Item

Trojan Part No.

1 2 3 4 5

October, 1984 0198A-5479A

Faun Part No.

4172573 4178737 1251001 1500067 4172543

Description

Battery Hold Down, Battery Nut Washer Rod

Qty.

2 1 4 2 2

128

TROJAN

2(.

"-

Q

22

21

19

October, 1984 129

17

TROIAN

0003

INSTRUMENT PANEL

Item

Trojan Part No.

Faun Part No.

~176220 1 4176283 2 ~176221 3 1766090 4 4191450 4A 1767139 5 h766091 6 P119344 7 1796043 8 ~158689 8A 1766089 9 ~159461 10 2809003 11 4159640 12 1717006 13 ~159716 14 4159399 15 4159416 16 1706054 16A 1765034 17 19 2113877 4197991 1722070 21 1722072 21A 1722071 21B 1774002 22 1713115 24 4154778 25 4155469 '26 0049140 27 7121015 28 0056103 28A 1251006 29 0049108 30 4158417 31 1706038 31A 4158418 32 1706038 32A 4158449 33 1706038 33A 4158488 34 1706038 34A 4159027 36 4159647 37 4176131 38

Description Console, Instrument Panel Instrument Panel - RH Instrument Panel - LH Gauge - Trans. Pressure Switch, Pressure Gauge - TIC Temperature Gauge - Brake Pressure Hourmeter Gauge, Fue 1 Sender, Fue 1 Leve 1 Ammeter Switch, Light/Ignition Key, Ignition C;:.!J, Protecti ve Switch, Preheat Start & Starter Wiper Switch, Windshield Switch Switch! 4 Way Flasher Bulb Resistor Buzzer' Fuse Block Screw, Fuse Cover Cover, Fuse Fuse (8 Amp) F1 asher Bolt Nut Lockwasher Bolt Cap, Plastic Nut Lockwasher Light, Red Indicator Bulb Light, Blue Indicator Bulb Light, Green Indicator Bulb Li ght, Yellow Indicator Bulb Fuse Holder Cover, Pl ug Decal Strip, Indicator Lights (NI)

Qty. 1 1 1 1

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 12 1 4 3 3 11

9 11 11

3 3 1 1 1

1 1 1 1 1 1

Revision 1

January, 1986 01 98A- 5480A

130

172700

TRDlAN 6

t---8 1

9

10

ROOF VENTILATOR Item

1 2 3 6 7 8 9 10 11

131

Trojan Part No.

Faun Part No.

4100313 1721110 4159819 1795541 1795542 1795543 1795544 1795545 1795546

Description

Ve nt i 1ator, Roof Switch, Toggle Grommet Hood Brush, Carbon Motor Housing Strainer Ho 1de r, Carbon Brush

Qty.

1 A.R. 1 1 1 1 1 1 1

October, 1984 0198A-5481A

1

TROJAN

173300

2

3

REAR WINDSHIELD WIPER INSTALLATION Item

Trojan Part No.

Faun Part No.

1 4158995 1736110 2 1736064 3 REF 4605646

Description

Motor Arm, Wiper Blade, Wiper Washer, Windshield (Optional)

Qty.

1 1 1 1

".

Revision 1

January, 1986 01 98A-5482A

132

TROIAN

f)

S!! -----".f

-

~ ~ /I\.~\\'I\\ M

lLV \.

133

-

..

Octobe r, J 984

: 200000

TROIAN ENGINE HOOD ASSEMBLY

Item

Trojan Part No.

1 2 3 4 5 8 9 12 13

17 18 19 20 21 22 23

October, 1984 0198A-5483A

Faun Part No.

4178349 4178350 4123695 4129762 4123810 4173063 4123815 4151163 4137240 7121050 7121008 7121016 1251006 1500065 1500067 2433012

.Description Hood Assembly Hood Assemb 1y Grating, Protective Support, Panel Pipe, Exhaust Pane 1, Side Plate Pad Washer Bolt Bolt Bolt Nut Washer Washer Cotter Pin

Qty.

1 1 2 1 1 1 1 A.R. 19 4 4 22 12 12 1 1

134

TRDlAN

135

October, 1984

TROIAN

201300 HOOD PANELS & ACCOUSTICAL TREATMENT

Item

Trojan Part No.

1 2 3 4 5 6 7 9 10 11 12 13

Faun Part No.

4124017 4124018 4124037 4165548 4124008 4154353 4102773 4129951 4129952 4129953 4155970 4156326

Description

Pl ate, Covering Plate, Coveri ng Pl ate, Covering Pl ate, Covering Pl ate, Coveri ng Pl ate Pl ate Support Support Support Pin Pl ate, Clamp Spring NOTE:

34 35

4151338 4151211

40 41 43 45 48 49 50 51 52 53 54

Octobe r, 1984 0198A-5484A

41.50734 4150734 4150563 4151604 7121081 7121016 7121006 7120047 4137240 4155682 1251006

1 1 1 1 2 1 2 1 1 1 4 4

Items 15 thru 31 are made from PIN 4151693 Use as requ ire d

Mat, Insulating (Optional) Mat, Insulating (Optional) NOTE:

Qty.

1 1

Item 35-39 are made from PIN 4151211 Use as required

Mat, Insulating (Optional) Mat, Insulating (Optional) Rubber, Foam Pad (1.45 MLG) Bolt Bolt Bolt Bolt Washer Nut We ld Nut

1 1 2 A.R. 2 7 3

2 13

2 1

136

TRDlAN

~~ ~~-

-..3 Vl

~'V--~<~ . ~-~ M

N-

137

October, 1984

TROIAN

220000 FENDERS/MUDGUARD

Item

Trojan Part No.

1 2 3 4 5 6 7 9 10 11 12 13 14 15 16 17

18 19

Octobe r, 1984 0198A-5485A

Faun Part No.

4123653 4123654 4167624 4151705 4178337 4178338 4153908 4159020 6702007 4155469 0049140 1543003 7121065 0049111 4137240 0049110 7121016 7121361

Description

Fender Assembly Fender Assembly Hol der Mudflap, Rubber Fender Assembly Fender Assemb ly Plate, Mount Reflector Bolt Nut Lockwasher Washer Bolt Lockwasher Washer Lockwasher Bolt Bolt

- LH Front - RH Front - LH Rear - RH Rear

Qty.

1 1 2 2 1 1 2 2 16 16 16 8 16 16 4 4 4 4

138

TRDlAN

3

1-----1

23

L

139

October, 1984

232000

TROJAN FUEL TANK/MOUNTING

Item

Trojan Part No.

1 2 3 4 5 6 7 8 9 10 12 13 14 15 16 17 18 19 20 21 22 23

October, 1984 0198A-5486A

Faun Part No.

4172728 4135228 4134438 4135114 4172738 4149829 4149842 1638151 4134111 2306049 1629007 1629010 1630010 1500065 0049113 0049110 0049108 7121006 7121126 7121016 7121019 4171622

Description

Fuel Tank Assembly Cover Dipstick Cover Tube Gasket Gasket Plug Strai ner Cap Nut, Union Nut, Union Ferrule Washer Lockwasher Lockwasher Lockwasher Bolt Bolt Bolt Bolt Step

Qty.

1 1 1 1 2 1 1 1 1 1 1 2 2 2 6 8 6 2 6 8 6 1

140

TRDlAN

I

4

!7 /

5

7

1

141

October, 1984

2500

TROIAN TIRES & WHEELS (20.5 - 25EM - 12PR TBLL2) Item

Trojan Part No.

1 2 3 4 5 6 7

Faun Part No.

4178799 2505296 4109416 2516085 4109417 4109373 4178800

Description

Whee 1 & Tire Assemb 1y - LH (Group 250001) Disc, Whee 1 Ring, Seal i ng Stem, Valve Fit t i ng, Va 1ve Tire Wheel & Tire Assembly - RH

Qty.

2 1 1 1 1 1 2

TIRE & WHEELS (20.5 - 25EM - 16PR TBLL5J 1 2 3 4 5 6 7

4178801 2505296 4109416 2516085 4109417 2506733 4178802

Wheel & tire Assembly - LH (Group 250002) Disc, Wheel Ri n9 , Se ali n9 Stem, Valve Fitting, Valve Tire Wheel & Tire Assembly - RH

1 1 1 1 1 1 1

TIRE & WHfELS (20.5R - 25EM *TBLL2) 1 2 3 4 5 6 7

Octobe r, 1984 0198A-5487A

4178803 2505296 4109416 2516085 4109417 2506751 4178804

Whee 1 & Tire Assembly - LH (Group 250003) Disc, Wheel Ring, Se ali ng Stem, Valve Fitti ng, Stem Tire Wheel & Tire Assembly - RH

2 1 1 1 1 1 2

142

TRDlAN TIRES & WHEELS (20.5R - 25EM - X* TBL) Item

1 2 3 4 5 6 7

Trojan Part No.

Faun Part No.

4178805 2505296 4109416 2516085 4109417 4109850 4178806

Description

Whee 1 & Tire Assembly - LH (Group 250004) Disc, Wheel Ring, Seal i ng Stem, Valve Fi tt i ng , Val ve Tire Wheel & Tire Assembly - RH

250000

Qty.

2 1

1 1 1

1 2

TIRES & WHEELS (20.5R - 25EM - X*TBL) 1 2 3 4 5 6 7

143

4178807 2505296 4109416 2516085 4109417 2506732 4178808

Whee 1 & tire Assembly - LH (Group 250005) Disc, Wheel Ring, Sealing Stem, Valve Fitti ng, Valve Tire Wheel & Tire Assembly - RH

2 1 1 1

1 1 2

Octobe r, 1984 0198A-5488A

TROIAN

260400

3-,

4---~

CAB SUPPORT Item

Trojan Part No.

1 3 4

Faun Part No.

4173929 7832140 1500069

Description

Support Assembly Bolt Washer

Qty.

1 4 4

-

Octobe r , 1984 0198A-5489A

144

.-

III

+::> U1

~8229

222 173 171

,

I

-

m . 225

~ 28

32

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1111

I II

rJ- ?>rn 16 / .

r 151

~147

~

17, 16

_3,D8m

26

TROIAN

1600

CAB ASSEMBLY

Item

Trojan Part No.

A 1 3 4 5 6 7 8 9 11

12 13 14 16 17 18 19 20 22 23 24 25 28 29 29A 30 31 32 33 34 35 39 40 41 42 43 45 48 49 50 52 53 56 59 82 83 84 85 86 87

.

Revision 1

January, 1986 0198A-5490A

Faun Part No. 4178317 4178302 4173439 4107508 4107509 4170590 7121361 4137240 4135254 4177161 4170064 4170065 4176865 415·1691 4151697 4151683 2641639 4151604 4150570 4150664 00.39867 4150571 1736497 4158917 1736488 1736548 1736498 1736499 2641672 2647325 2647310 4154540 7121016 7121004 6702007 6702083 4155711 1500069 1500065 1545002 0049108 0049140 4160266 4138826 4158166 4158167 1794382 4158169 1741022 4160614

Description Cab Assembly Frame, Cab Floorplate, Center Floorplate, Front - LH Floorplate, Front - RH Floorplate, Rear Bolt Washer Cover, Roof Glass, Front Windshield Glass, Rear Gl ass, Si des Glass, LH Door Rubber, Mounting Locking Strip, Glass Seal Seal Protector Seal Tape, ·Sea1ing Plug Bumper, Rubber Motor, Windshield Wiper - Front Arm, Wiper Nut, Arm Guide, Arm Blade Attachment, Blade Visor, Sun Mirror, LH Outer Mirror, Inside Bolt Bolt Bolt Bolt Bolt Nut Washer Washer Washer Lockwasher Lockwasher Bar, Connecting Ties, Hose Tank, Windshield Washer Lid Nozzle Pump, Hand Grommet Plug

aty.

1 1 1 1 1 1

13 13 1 1 1 3 1 A.R. A.R. A.R. A.R. A.R. A.R. A.R. 1 1 1 1 1 .1 1 1 1 1 1 8 4 6 2 3 8 16 4 1 6 2 1 A.R. 1 1 1 1 1 1 146

TROIAN -

CAB ASSEMBLY

Item

88 89 90 143 145 147 149 151 153 155 157 159 161 163 164 171 173 175 177 181 183 185 187 191 195 197 216 217 218 219 221 222 223 224 225 226 227 228 229 231

Trojan Part No.

Faun Part No.

Description

~13901l

Hose P1 ate, Mount ~160628 7121023 Bolt 4178303 Frame, Door - LH Frame , Window - RH 4172762 4128403 Roller Roll Pin ~434097 1578053 Snap Ring Handle, Outside Door ~154247 4153195 Handle, Inside 4155232 Stud 1500002 Washer 4175242 Spacer 4154198 Lock, Door Knob, Locking 4178301 5088677 Bushing 5088678 Seal ~umper, Rubber 0602157 1578007 Snap Ring 7121016 Bolt 7121015 Bolt 7121080 Bolt 670,5082 Screw 1500065 washer 0049108 Lockwasher Lockwasher D049140 'Bar, Extens i on 4174068 Latch 0646021 1251083 Nut 4169187 Strip, Window 7121030 Bolt 2638406 Lock Handle, Door Ins i.de 4152601 Stem, Handle 4169189 4169190 Washer 3143006 Nut, Acorn 7121015 Bolt 1251004 . Nut 0049108 Lockwasher 4174069 Stud

Qty.

A.R. 3 2 1 1 2 1 2 1 1 1 1 1 1.

1 2 2 1 1 2 5 2 2 2 5 2 1 1 1 1 2 .1 1 1 1 1 3 3 3

1

.

Revision 1

147

January, 1~86 .

01 98A-5490A

TROIAN

149

October, 1984

26

TROIAN

1601

ACCOUSTICAL TREATMENT CAB

Item

Trojan Part No.

1 2 3 4 5 6 7 9 10 11

12 13 15 16 17 18 19 20 22 23 24 25 27 28 29 30 31 32 33 35 36 37 38 39 40 42 43

Faun Part No.

Insulation - Roof 4174294 Insulation - Side 4174403 Insulation - Side 4174404 Insulation - Side 4174405 Insulation - Rear 4174406 Insulation - Side 4174407 Insulation - Side 4174408 Insu 1ation - Side 4174370 Insulation - Side 4174371 Insulation - Side 4174372 Insulation - Side 4174373 Insulation - Side 4174374 4151815 Mat, Insulating 415.1693 Mat, Insulating 2600390 Mat, Insulating 4150734 Mat, Insulating 4150734 Mat, Insulating 4150734 Mat, Insulating Mat, Insulating 4174611 4173645 Mat, Insu1 ati ng 4174612 Mat, Rubber 4174613 Mat, Rubber 4174592 Clip 4174614 . Covering Covering 4172366 4150563 Foam 4150563 Foam 4150563 Foam 4150563 Foam 7121016 Bolt 7121019 Bolt 0027586 Screw, Oval Head 6702024 ·Bo1t 1251004 Nut 0022310 Nut 1540032 Washer 0049108 Lockwasher

Qty.

Description

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

v

1 1 1 1 1 2 1 1 1 1 1 1 4 2 39 2 2 30 2 2

.

.

Revl..sion 1 January, 1986 0198A-5491A

150

TROJAN

151

26

TROIAN

220.0

SEAT ASSEMBLY (WAS PIN 2657823 - SEE NOTE) Item

Trojan Part No.

A B 1 2 3 4 5 6 7 8

9 10 11

12 13

Faun Part No. 2657914 2657915 4158401 2695673 2695671 2695674 2695672 2695644 2695675 2695670 2695665 2695637 2695666 2695667 2695668 2695669 3142008 2695624

Qty.

Description Seat Assembly - Leather Seat Assembly - Fabric Seat Be 1t Seat, Fabric Seat, Leather Back, Seat Fabric Back, Seat Leather Be l10ws Shock Absorber Adjusting Assembly Rod Assy.

Spring Roller Bushing Spring Pin Lockwasher Spring

1 1 1 1

1 1

1 1 1 1 1 2 4 4 2 2 2 1

NOTE: . For any service of seat assy •.

PIN 2657823, the complete seat assy. is to be replaced with kit PIN 4605976.

-

Revision 1

January, 1986 0198A-5492A

152

TROJAN

I

iI

! II I

-----

II

. ..../

---

/

./

26

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1

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~;~.~. ;1 .

, .

2201

, ·1

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:-

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;;,--1 =;; .. ,

SEAT MOUNTING Item

Trojan Part No.

1 2 3

4 5

Faun Part No.

REF 0049110 7121006 1251006 4180021

Descriptio.n

Seat Assy. (See Group 262200) Lockwasher Bolt Nut Pedesta 1, Seat

Qty.

-

8 8 4 1

Revision 1

January, 1986 0229A-6565A

152B

28

TROIAN

0000

TOOLS

Item

Trojan Part No.

A

1 2 3 4 5 6 7 8 9 10 11

12 13

.

Faun Part No.

Description

4177158 4158014 4158034 4138828 4138903 4157892 4157893 4157819 2819028 4152016 2814006 2816086 4157962 281.8005

Tool Set - Complete ToolSet Tool Set (Engine) Hose, Plastic (1.0 M) (40 11 ) Hose, Inflation Grease Gun Adapter P1 iers Screw Ori ver Padlock WjKeys (2) Hammer Wrench, Open End Wrench, Open End Bar

Qty.

1 1 1 1 1 1 1 1 1 1 1 1 1 1

.

.

Revision 1

January, 1986 0229A-6566A

1520

290100

TROIAN

10' '14

•

TANK COVERING

Item

1 2 4 5 7 8

9 10 12 13 14 15

Trojan Part No.

Faun Part No.

4172777 4172758 4107500 4107503 4"173831 4145551 0049110 4137240 7120045 7121016 7121361 6220031

Description

Step, Hydraulic Tank Cover, Fuel Tank Cover, LH Cover, RH Spacer Spacer Lockwasher· Washer Bolt Bolt Bolt Bolt, Socket Head

Qty.

1 1 1 1 1 4 4 12 1 2 9 4

_., --.--

153

Octobe r, 1984 0198A-5493A .

TROIAN

29030Q

WHEEL CHOCK & STORER (Optional) Item

Trojan Part No.

1 2 3 4 5

Octobe r, 1984 0198A-5494A

Faun Part No.

4167532 2843051 7121016 1251006 1500065

Description

Ho 1der, Chock Chock, Wheel Bolt Nut Washer

Qty.

1 1 4 4 8

154

TROIAN

40

17

r r1-14 23

t 15

" - '9 )

20' ,

155

October , J984

300000

TROIAN HEATER INSTALLATION

Item

Trojan Part No.

1 2 3 4 5 6 7 8 9 10 11

12 13

14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 35 36 37 38 39 40 41

Revision 1

January, 1986 0198A-5495A

Faun Part No. 4174503 3098354 3098353 0030152 4173436 7411520 4158347 1721024 0047851 4174806 0047010 4139704 4174532 712.1016 7121023 7121019 4154924 4154753 4154830 1251083 1251004 3014716 1500065 0049108 4177819 4177820 4151604 6220024 4137240 4151679 4139359 4159818 3098346 3094323 3094324 3094381 3094382 3094243 3094383 3094384

Qty.

Description Console Heater Assembly Cover, Outlet Cover Hose Control Cable Assembly Flue Switch Clamp Support Clamp Clamp, Hose Sleeve, Spacer Bolt Bolt Bolt Bolt Screw, Tapping Screw, Tapping Nut Nut F1 ue Washer .

Lockwasher Flange Flange Seal Bolt, Socket Head Washer Band, Rubber Hose Grommet Sleeve Blower Motor Rotor Holder, Carbon Brush Brush, Carbon Impe ller Core, Heater

1 1 1 1 2 1 1 1 1 1 1 1 3 4 1

.

.

9

3 3 16 2 9 1 4· 9 1

1 A.R. 2 2 5 A.R. 1 1 1 1 1 1 2 1 1

156

TROIAN

5

• 9

~.

10

157

October, 1984

TROJAN DEFROSTER INSTALLATION

Item

Trojan Part No.

1 2 3 5 6 7 8 9 10 11

Octobe r, 1984 0198A-5496A

Faun Part No.

4176295 4176294 3098346 7121080 4155469 0049140 0047865 4138945 1740015 1740010

Description

Fl ue, Air Bracket, Outlet Cover Bolt Nut Lockwasher Clamp, Hose Hose Clamp Clamp

Qty.

1 1 1 4 4 4 2 A.R. 1 1

158

TRmAN

--- --- ---

___ -1

------3

20

159

October, 1984

320500

TROIAN HYDRAULIC TANK ASSEMBLY

Item

Trojan Part No.

1 2 3 4 5 6 7 8 9 10 11

12 13

14 15 16 17 19 20 21 22 23 24 25 26 27 28

October, 1984 0198A-5497A

Faun Part No.

7121008 004911 0 REF. 4178308 4132934 0004049 4150158 4135114 7121016 7121126 0049113 4600321 4154782 0049109 4149818 4133835 4124145 4117196 4133558 4133529 4133528 4117197 4142905 4142681 0049140 6702090 4107437

Description

Bolt Lockwasher Filter Assy. (See Group 320501) Tank Assy., Hydraulic Nut, Union Ball Gasket Cover Bolt Bolt Lockwasher Gauge, Oil Leve 1 Bolt, Socket Head Lockwasher Gasket Breather Val ve, Bre athe r Seat, Pi stan Housing Cap Cap Piston Spring Spring Lockwasher Bolt Step Assemb ly

Qty.

4 16 1 1 1 1 1 1 12 6 6 1 2 2 1 1 1 1 1 1 1 1 1 1 2 2 1

160

,----1

I

TRDlAN

I I I

----I I

r

I

I

1

320501

I

I

I

I I I 1S I I I I I I

1 I

115

6

I I I

I I 8

1

sa

I

10 I '-111

'--

I

L--

I

L---~

FILTER ASSEMBLY HYDRAULIC Item

Trojan Part No.

Faun Part No.

Description

Qty.

-.

A 1 2 3 4 5 6 8 9 10 11

12 13 14 15 16 17

October, 1984 0198A-5498A

4134429 1692574 1692568 4149692 1692612 7832188 4134431 4143017 1692570 4155535 2433116 1692575 4169693 1692508 1692608 4160174 4159691

Fi lter Assemb ly Housing, Top Cover o Ring Magnet Bo It, Socke t Head Element Spring Seat, Spring Nut, Castle Cotter Pin Spring o Ring Plug Housing, Bottom Gasket o Ring

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

162

TROJAN

0,75 rn

163

October, 1984

323000

TROJAN HYDRAULIC SYSTEM (ACCESSORY) .

Item

Faun Part No.

Trojan Part No.

1 2 3 4 7 8 9 10 11 13

14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 38 39 40 41 42 43 44 45 46 47 48 49 51 52

REF. 4172609 4172610 4178452 3244125 4168139 4168140 4153466 4153465 4139461 4139523 1632038 3225170 1636819 163371 0 1629010 1630010 1629024 1638100 1640729 1640803 1633750 1637755 . 1638072 2162102 0782009 4151163 0049110 0049111 0049109 4159790 4160336 4138826 4149287 4149818 6220025 7121021 7121017 6220026 6220019 6220177 1500067 4154731 4159821 4160632 7121058 1251009

Revision 1

January, 1986 0198A-5499A

Description Diverter Valve (See Group 323001) Tube Assy., Flanged Tube Assy., Flanged Plate, Mount Fl ange Blank Fl ange Flange Handle Cap, Protective Hose (.75 MLG) Hose (2.5 MlG) Ring, Packing Valve, Pressure Ferrule Fitti ng Nut, Union Ferrule Nut, Union Screw, Co 11 ar Fitting, 90° Fitting Fitting, Hose Fitting Plug O· Ri ng Plug Seal lockwasher Lockwashe"r lockwasher Switch Socket Cl amp o Ring Gasket Bolt, Socket Head Bolt Bolt Bolt Bolt Bolt, Socket Head Washer Screw, Tapping Wire Wire (Speci a 1) Bolt Nut

Qty.

-

1 1 1 4 1 1 1 1 3 1 2 1 1 3 7 8 2 2 3 2 ·2 2 2 1 1 1 36 3 4 1 2 10 9 1 16 3 2 16 2 4 9 2 1 1 3 3

164

TROIAN

o

(J)

() o

o ()o

\

\

0

.\

·0 (}

10

3

9

\ 10

1

11

165

Octobe r, 1984

323001

TROIAN DIVERTER VALVE

.

Item

Trojan Part No.

A 1 2 3 4 5 6 7 8 9 10

11

October, 1984 0198A-5500A

Faun Part No.

4168132 4168511 4168512 4168513 4168514 4142901 4118306 0039646 4149511 4133947 7121060 1546014

Description

Val ve As se mb 1y , Di verter

Housing Block, Return Spring Block, Return Spring Piston Spring Solenoid o Ring o Ring Nozzle Bolt Washer

.

Qty.

1 1 1 1 1 1 1 2 2 1 8 8

166

.-

O'l 'l

I

II'

I ".

31,

29

31,

30

~I,I,

-:, --~..:::-

.-

.

.....

'-....." ' ..

"~"

69 22

71. 80

,,"\

\

I

\\

---==~'-~

--o("')

n-

O

c::r

CD

..-s

~

(Xl ~

Pas.19=Q900m 20= L,J.oo m 22=Q.8JOm 23 =d,ns rn 24=O,92Sm 25 =0,1.20 m

26 =0, 550m

27=0/150m

~

66

/

'

--

,~ j031.~

68 65

- -=-..

....

~

65

t:

80

-71.

-_.

=--;:;.---89 ::--- _. ~~

~: - -~-:~: .::--~~ -.-/ ".

71,

--65

80

6

..

324000

TROIAN MAIN HYDRAULIC SYSTEM

Item

Trojan Part No.

1 2 3 4 5 6 7 8 9 12 17 18 19 20 22 23 24 25 26 27 28 29 '30 32.

33 34 35 37 38 39 43 44 46 47 48 49 50 55 56 57 58 59 60 64 65 66 67 68 69 72

Faun Part No. REF 4132715 4132719 7121211 REF 4129823 4171265 4119896 4132607 4168660 4165795 REF 4139572 4172942 4139699 4139700 4173725 4173726 1616883 1-616815 4132048 4131788 4132124 4149419 4149356 4149227 4149287 0047168 4139719 4139775 0049111 0049110 4171226 4171225 4139697 4155737 4137240 7121138 4154416 7120078 7121063 7121050 7121006 6220034 6220035 6220036 4154867 6220177 6220025 1540013

Description Control Valve Assembly (See Group 324001) Manifold Manifold Tube Valve, Unloading (See Group 324002) Support, Hose Tube Assemb 1y Handle, Shifting Fl ange, Intermedi ate Spacer Gasket Pump Assembly (See Group 324003) Hose (2.95 Ft.) Hose (14.44 Ft.) Hose (2.72 Ft.) Hose (2.54 Ft.) Hose' (3.035 Ft.) Hose (1.378 Ft.) Hose (LBO Ft.) Hose (.5 Ft.) Flange Half .

Fl ange Ha lf Fl ange Half o Ring o Ring o Ring o Ring Clamp, Hose Cl amp, Hose Be l10ws Lockwasher Lockwasher Fitting, Hose to Flange Connector, Hose Cl amp, Be 11 ows Nut Washer Bolt Bolt Bolt Bolt Bolt Bolt Bolt, Socket Head Bolt, Socket Head Bolt, Socket Head Bolt, Socket Head Bolt, Socket Head Bolt, Socket Head Washer

.

Qty.

-

1 1 1 1 1 1 1 2 2 1

-

4 4 4 1 1 1 A.R. 1 2 8 48 1 3 4 26 2 8 1 7 A.R. 1 1 2 1 8 2 1 1 2 4 4 4 3 1 7 8 A.R. 1

Revision 1

January, 1986 0198A-5501A

168

TROIAN MAIN HYDRAULIC SYSTEM

Item

73 74 75 78 79 80

Trojan Part No.

Faun Part No.

8203571 1546001 1500065 0814094 4140782 4140198

Qty.

Description

Washer Washer Washer

2 7 4 1 2

Knob

Clamp Half Clamp Half

5

,

'.

Revision 1

169

January, 1986 0198A-5501A

TRDlAN

l

I I

I

l

~ i2

171

October, 1984

TROIAN

324001 MAIN CONTROL VALVE ASSEMBLY

Item

Trojan Part No.

A 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 35 36 37 38 39 40 41 42 44 45 46 47 48 49 50 51 October, 1984 0198A-5502A

Faun Part No.

4100224 4118570 4117726 4118465 4118467 4117573 4117582 4155374 4137966 4136093 4113037 4113035 4127380 4127222 4127223 4137769 4137983 4138490 4138216 4142509 4142950 4118460 4155233 4125557 4156386 4148786 4149603 0049113 0049111 0049109 4149312 4136954 6220034 4155412 4154782 4155539 1252016 2434169 3300014 1747042 1747030 1578012 4174247 4134021 4134020 4114355 4114357 4125731 4125730 4100467

Description

Control Valve Assemb ly Housing Spool Cap, Spring Cap, Spring Piston Piston Plug Spacer Bushing Bracket Bracket Pin, Clevis Pin, Ball Pin Washer Washer Washer Washer Spring Spring Seat, Spring Screw, Adjusting Bearing, Outer Race Bearing, Needle Wiper Ring, Square Lockwasher Lockwasher Lockwasher o Ri ngWasher Bolt, Socket Head Bolt, Socket Head Bolt, Socket Head Nut Nut Roll Pin Grease Fitt i ng Snap Ring Snap Ring Snap Ring Valve, Anti Cavitation Valve, Relief Valve, Anti-Cavitation Lever Assemb ly Lever Assemb ly Joint, Ball Joint, Ball Valve, Anti-Cavitation

Qty.

1 1 2 1 1 2 1 2 1 2 1 1 2 1 1 1 2 2 2 2

2 2 2 1 1 2 4 1 10 10 2 1 1 1 10 1 2 1 3 1 1 2 1 1 1 1 1 1 1 1 172

TROIAN MAIN CONTROL VALVE ASSEMBLY

Item

52 53 54 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93

173

Trojan Part No.

Faun Part No.

4113060 4100485 4100485 4156357 4137726 3705037 4134026 4132706 4155095 4138029 4133966 4142981 4142975 4142976 4149282 4149223 4149222 4149219 4149319 1747036 1252007 4134030 4132706 4155095 4133969 4142981 4142840 4149282 4149225 4149222 4149219 4149319 1252007 4132429 4117572 4138029 4142907 1747036 4149282 4149310

Description

Housing, Bearing Valve, Relief Valve, Relief Bearing, Needle Shim Snap Ring Spool Flange Screw, Adjusting Washer Poppet Spring Spring Spring o Ring o Ring o Ring o Ring o Ring Snap Ring Nut Valve F1 ange Screw, Adjusting Poppet Spring Spring o Ring o Ring o Ring o Ring o Ring Nut F1 ange Piston Washer Spring Snap Ring o Ring o Ring

324001

Qty.

1 1 1 4 10 10

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

Octobe r, 1984 0198A-5502A

TRDlAN

175

October, 1984

32L.002

TROJAN UNLOADING VALVE

Item

Trojan Part No.

1 2 3 4 5 6 7 8 9 10

11 12 13 14 15 16 17 18 19 20 21 22 23

October, 1984 0198A-5503A

Faun Part No.

4171779 4155340 4149312 4149340 4155382 4125416 4143009 4149222 4149282 4149319 4133969 4142981 4149219 4155095 1252007 6220034 0049111 4132706 4155386 1691196 4155374 4142509 4117573

Description

Valve, Unloading Plug o Ring o Ring Plug Fitting, Test Connection Spring o Ring o Ring o Ring Poppet spring o Ring Screw, Adjusting Nut 80 It , Socke t Head Lockwasher Fl ange Plug o Ring Plug Spring Piston

Qty.

1 1 2 1 1 2 1 1 1 1 1 1 1 1 1 2 2 1 1 1 1

1 1

176

324003

TROIAN

1

PUMP ASSEMBLY

Item

Trojan Part No.

A 1

Faun Part No.

3297445 7398633

Description

Pump Assembly Seal, Shaft

Qty.

1 1

.

Octobe r, 1984 0198A-5504A

-

178

TROIAN 7 I /

=-.. ----4I\llI

...

-;::

,----_N CO)

---C:!

179

October. 1984

65

TROIAN

0000

LIFT ARM LINKAGE

Item

Faun Part No.

Trojan Part No.

1 2 3 4 5 7 8 9 11 12 13

15 16 17 18 19 20 21 22 23 24 26 27 28 31 32

4172286 4172694 4118070 4138576 4135217 4127386 4127061 4127389 4148999 4149103 4148963 4155106 4170375 4155710 4155633 6220034 4155111 4154992 4155114 7832200 0049111 . REF REF 4155951.

3300008 4155920

Qty.

Description

Lift Arm Assembly Lever Assemb 1y Link Assembly Seal Plate, Capture Pin Pin Pin Seal Seal Seal Bolt Stop Block Nut, Lock Nut, Lock Bolt Bolt Bolt Bolt Bolt , Lockwasher Cyli'nder, Bucket (See Grol,lp 650001) Cylinder, Hoist (See Group 650002) Bushing Grease Fitti ng Bushing

1 2 2 2 2 4 6 6 12 20 4 2 2 6

10 6 4 2 2 6 6

-

.

-

8 8 4

.

Revision 1

January, 1986 0198A-5505A

180

TROIAN

11

181

Octobe r, 1984

650001

TROIAN CYLINDER, BUCKET Cylinders Per Machine; Quantity Is For One) (Two (For Machines Thru SIN 3146601) Item

Trojan Part No.

A B 1 2 4 5 7 8 9 10

11 12 13 14 16 17 18 19 20 21 22 23

Faun Part No.

4171450 4184757 4175861 4174867 4117721 4175882 4155559 4155987 7121308 1546014 3300008 4125150 1747051 004.0293 4149235 4149424 4149050 4149150 0042581 0042604 0040435 0040436

Description

Qty.

1 Cylinder Assembly, Bucket Service Kit, Seal (Items 14-21)(Was 4173631)(See Note) 1 1 Body 1 Stuffing Box (Was 4171191) (See Note) 1 Rod, Piston 1 Piston 1 Nut 1 Snap Ring 12 Bolt (Was 7121020) (See Note) 12 Washer 1 Grease Fitting 1 Bearing 1 Snap Ring 1 Seal Kit, Piston 1 o Ring 1 o Ring 1 Back-Up Ring 1 Seal Kit, Stuffing Box 1 Wiper (Was 4148731) (See Note) 1 Gland, Rod (Was 0042181) (See Note) 2 Ring, Gui.de 1 Ri ng, Guide NOTE:

When servicing old stuffing box use the superseded wiper, gland, bolts & seal kit.

When ordering new stuffing box also order new wiper, gland, bolts.

Revision 1

January, 1986 0198A-5506A

182

TROIAN

7

---

20 21 19

11

182A

8

TROIAN CYLINDER, BUCKET (Two Cylinders Per Machine; Quantity Is For One) (For MachineS/N 314660 & Higher) Item

Trojan Part No.

A B 1 2 4 5 7 8 9 10

11 12 13

14 16 17 18 19 20 21 21A 22 23

Faun Part No.

4180334 4180335 4175861 4178487 4117721 4175882 4155559 4155987 7121308 1546014 3300008 4125150 1747051 0040293 4149235 4149424 4149050 4149150 0040702 0042181 0040701 0040435 0040436

Description

Cylinder Assembly, Bucket Service Kit, Seal (Items 14-21) Body Stuffing Box Rod, Piston Piston Nut Snap Ring Bolt Washer Grease Fitting Bearing Snap Ring Seal Kit, Piston o Ring o Ring Back-Up Ring Seal Kit, Stuffing Box Wiper Seal" Rod Seal (NI) Ring, Guide Ring~ Guide

Qty.

1 1 1

1 1 1 1 1 12 .

12 1 1 1 1 1 1 1 1 1 1 1 2

1

Revision 1

January, 1986 0198A-5506A

182B

TROIAN

13

l1--t

183

October, 1984

650002

TRDlAN CYLINDER, HOIST (Two Cylinders Per Machine; Quantity Shown Is For One) (For Machines Thru SIN 3146800) Item

A B 1 2 4 5 7 8 9 10

11

-

Faun Part No.

Trojan Part No.

12 13 14 15 16 18 19 20 21 22 24 25 26

417T415 4184792 4175880 4175884 4117735 4175886 4155551 4155988 . 4154419 1500068 3300008 4125150 1747051 5088686 1747084 0040294 4149240 4149261 4149008 4149149 0042582 0042605 0042345 0042343

Description

Cylinder Assembly, Hoist Service Kit, Seal (Items 16~24)(Was .4173630-See Note) Body Stuffing Box (Was 4172571 - See Note) Rod, Piston Piston Nut Snap Ring Bolt Washer Grease Fitti ng Beari ng Snap Ring Beari ng Snap Ring Seal Kit, Piston o Ring o Ring Back-Up Ring Seat Kit, Stuffing Box Wiper (Was 4148746 - See Note) Bland, Piston (Was 0042342 - See Note) Ring, Guide Ring,.Guide

Qty. I

1 1 1 1 1 1 1 8 8 2 1 1 1 1 1 1 1 1 1 1 1 2 1

Note: When servicing old stuffing box, use the superseded wi per, gl and & sea 1 ki t.

When ordering new stuffing box, also order new wiper & gland.

Revision 1

January, 1986 0200A-5507A

184

TROIAN

10

11

9

¢

20

19

21

25

g.J

184A

650002

TROIAN CYLINDER, HOIST (Two Cylinders Per Machine; Quantity Shown Is For One) (For Machines SIN 3146801 & Higher) Item

Trojan Part No.

A B 1 2 3 4 5

6 7 8 9 10

11

14 15 16 17 18 19 20 21 22 23 24 25

Revision 1

January, 1986 0200A-5507A

Faun Part No.

4180404 4178430 4175880 4178253 4117735 4175886 4155551 4155988 4154419 1500068 3300008 4125151 1747084 0042447 4149240 4149261 4149008 4149149 0042432 0040694 0040693 0042345 0042343 4125150 1747051

Description

Cylinder Assembly, Hoist Service Kit, Seal Body Stuffing Box Rod, Piston Piston Nut Snap Ring Bolt Washer Grease Fitting Bearing Snap Ring Seal Set O-Ri ng O-Ring Back-up Ri ng Seal Set Seal Back-.up Ring Wiper Ring, Guide Ring, Guide Bear; ng Snap Ring

Qty.

1

1 1 1 1 1 1 1 8 8 1 1 1 1 I

1 1 1 1 1 1 2 1 1 .1

1848

659000

TROIAN BUCKET ASSEMBLIES

Item

1

Trojan Part No.

4603923 4603914 4602547 4602585 4602586 4603915 4603924 4603925 4603926

Faun Part No.

TYPE --

SIZE CU YO

WIDTH

DESCRIPTION

GP

3.0

104 11

Bucket Assy. WjAmerican Coupler Bucket Assembly Cutting Edge Cutting Edge, RH Side Cutting Edge, LH Side Spill guard Adapter, Female Plate, Adapter Cover, Stri p

2

4605191

3

4602669 4602547 4602670 4602671 4602679

GP

4602580 4602547 4602585 4602586 4602605

GP

4603544 4602547 4604285 4604286 4604284

GP

4

5

6

4605118 4605120 4605119 4603979

Description

2.5

100 11

Bucket Assy. WjAmerican Coup ler

2.75

104 11

Bucket Assembly Cutting Edge Cutting Edge, RH Side Cutting Edge, LH Side Spillguard

3.0

3.5

2.5

104 11

104 11

120 11

Bucket Assemb Iy Cutting Edge Cutting Edge, RH Side Cutti.ng Edge, LH Side Spil1guard

Qty.

I

1 1 1 I

1 I I

1 I I

1 I I

I I 1 1

I 1

Bucket Assemb Iy Cutting Edge Cutting Edge, RH Side Cutting Edge, LH Side Spi llguard

I I 1 I

Bucket Assy., Side Dump (Anv; 1) Bucket Assemb 1y Hose Assembly Clamp

1 I 2 1

1

Revision 1

January, 1986 0229A-6575A

186

TROIAN

'.

BUCKET ASSEMBLIES

Item

Trojan Part No.

Faun Part No. TYPE

7

4603957 SNOW 4602580 4002700 4602701 4602702 4604151 4604152 2031555 4198349 4604150 2031559 0027317 2057129 4199078 4602548 4600739 4600740 2110881 4199038 2031624 4199491

Description SIZE CU YO

WIDTH

DESCRIPTION

4.0

104 11

Bucket Assembly Bucket Assemb 1y Skid Plate (Weld-on) Pad, RH Skid Pad, LH Skid Extension, LH Side Plate Extension, RH Side Plate Bolt Extension, Spi 11 guard Bolt Nut Cutting Edge, Bolt-on Center Cutting Edge, RH Corner Cutting Edge, LH Corner Bolt Nut

Qty.

1 1 4 2 2 1 1 10 1 16 16 2 1 1

10'

10

Revision 1

186A

January, 1986 0229A-6575A

TRDlAN BUCKET ATTACHMENTS

Item

Trojan Part No.

Faun Part No.

Description

Qty.

CUTn NG EDGE 1

2

3

4602698 4602699 4602548 4600739 4600740 4602700 4602701 4602702 2110881 2031624

Bolt-on Assembly W/Angled Corners Installation Diagram Cutting Edge, Center Cutting Edge, RH Corner Cutting Edge, LH Corner Skid Plate (Weld-on) Pad, RH Skid Pad, LH Skid Bo It, Plow Nut

4604900 4604904 4602548 4604893 4604894 4602700 4602701 4602702 2110881 2031624

Bolt-on Assembly W/Straight Corners Installation Diagram Cutting Edge, Center Cutting Edge, RH Corner Cutting Edge, LH Corner Skid ~late (Weld-on) Pad, RH Skid Pad, LH Skid , Bo It, Plow Nut

4604193

Bolt-on Assembly (Bucket 4604194)

1 1 2 1 1 4 2 2 10 10

1 1 2 1 1 4 2 2 10

10 1

ACCESSORIES 4603958

1

American Coupler - Male

1

-

Revision 1

January, 1986 0229A-6576A

186B

TROIAN

187

October, 1984

791200

TROJAN LUBRICATION SYSTEM

Item

Trojan Part No.

1 2 3 4 5 9 10 11 12 13 14 15 19 20 22 23 25 26 27

Revision 1

January, 1986 0200A- 5509A

Faun Part No.

4178926 4178927 4178928 4178929 4178973 4178930 1633183 1633827 1640813 1629004 1630005 1920863 7121028 7120023 4155508 4169009 4138096 1500062 3300001

Qty.

Description

Tube Tube Tube Tube Fitti ng, Bulkhead Hose Fitting, Hose Fitting, Hose Fitting, 90 0 Nut, Union Ferrule Sleeve Bolt Bolt Nut Nut Washer Washer Grease Fitting

.

I

1 2 1 5 3 5 2 1 10

10 7 2 1 3 8 4 3 5

188

IAOIAN

791204

2

3 5

ALCOHOL INJECTOR

Item

1 2 3 4 5

Trojan Part No.

Faun Part No. 1658004 1635001 1631007 1691196 2162051

Description Alcohol Injector Adapter Washer, Thrust Ring Ring, Se ali ng

o

Qty.

1 1 1 1

2

Revision 1

189

January, 1986 0200A-5510A

791205

TROJAN

2= 1000lg: 2-200Ig.

1=545Ig.

2:330tg.

2= {)() 019.

,

~.

~~

2"1000Ig.

~~~I 1-280Ig.

2 =330 \g.,

\

2 .. 200Ig.

2 .. 200Ig.

SAFETY WALK INSTALLATION Item

Trojan Part No.

1 2

October, 1984 0198A-5511A

Faun Part No.

4151163 4151913

Description

Pad Safety Walk, Anti Skid

Qty.

A.R. A.R.

190

ENGINE SECTION TABLE OF CONTENTS

PAGE

ENGI-NE GROUPS 07 -

Octobe r, 1984 0200A-5513A

070000

0000 0001

Engine & Related Parts Drive Coupling Assembly

0100 0300 1001 1002 1004 1005 1006 1007 1008 1010 1011 1014 1015 1016 1017 1018 1019 1020 1021 1022 1033 1039 1040 1041 1043 1044 1048 1051 1052 1053

Accelerator Linkage Air Intake System Crankcase & Related Parts Oil Pan Cylinder Body Vibration Damper/Crankshaft & Flywheel Piston Rod Piston Cylinder +lead Assembly Camshaft Rocker Arm & Related Parts Oil Pump Oil Cooler & Related Parts Oi 1 Lines Pump, Fuel Injection & Lines Pump Drive, Injection Fue 1 Injector Fue 1 Fi Her Fuel Overflow Valve/Fuel Lines Air Intake Manifold Air Compressor 7 Related Parts Air Cooling Blower & Related Parts Covers, Cooling Air Exhaust Manifold Turbocharger & Related Parts Starter Switches, Belt Failure, Oil Pressure, Oil Temp.

Switch, Transmission & Engine Oil Temperature Adapter Housing (Flywheel) Starting Aid Cold Weather.

3 5 7 9 11-25 26 27 28-31 32 33 34-36 37 39 40 41-47 48-50 51-53 54 55 56 57-62 63 64-69 70-71 72-78 79-80 81-84 85 86-87 88 89-90 91

-I

N

I

4\ j9, 1, _19

~~,~ ~~~

5

18

(~ ,,\0,.:11 ". }J. 25.1,5mlg. ~30

-36 1]

7-$

49 _~ 53,54

~42 ~32

~34

"t.O-fi

o

n

rl'

o

0-

ro ""'l

\.0

co ~

19

2~·8 3~50 ;::'46 •

9'

22

I I

07

TROIAN

0000

ENGINE & RELATED PARTS

Item

Trojan Part No.

A B C 1 3 4 5 6 7 8 9 10

11 12 13

14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 45 46 47 48 49

.

Faun Part No.

Description

.

7799082 Engi ne Assemb ly 4791585 Gasket Set 4791586 Gasket Set Intake Funne 1, Air 4120517 Elbow 4173661 4148202 Tube 4147957 Tube 4113049 Support, Engine 4133376 Fitting 4128724 Support, Clamp Sleeve 4166281 4129971 ·Clip 7207576 Shaft, Prope l1er Drive Coupling (See Group 070001) REF 4123724 Muffler 4123009 Tube 0015384 o Ring 4154144 Brush 3000039 Hose (95 MLG) 0047683 Clamp~ Hose 4145250 Clamp, Pipe 0047010 Clamp, Pipe 4137240 Wahser 0047276 Clamp, Hose Hose (5.8 MLG) 4139533 4138826 Clamp, Cable Intake Funnel Rubber (1. 15 MLG) 4151782 Seal, Lead 4156209 7200022 Wire, Locking (52 MM LG) 4137675 Spacer 0049108 Lockwasher 0049109 Lockwasher 0049110 Lockwasher 4155633 Nut, Lock 2162167 o Ring 2162102 o Ring Bolt 7121021 4154494 Bolt 7120082 Bolt 7121016 Bolt 7121148 Bolt 7121024 Bolt 7121019 Bolt 4151073 Support, Engi ne Bear; ng 7832188 Bolt 4154781 Bolt· 1251083 Nut 1251004 Nut 1251006 Nut 4137747 Washer

Qty.

1 6

1

1 1 1 .1 1 1 1 1 1 1

-

1 1

4 1 1 1 2 3 1

4 A.R. 2 A.R. 1 1 2 4 4 8 4 2 2 4 2 2 1 5 1 4 4 12 4 2 4 1

4

Revision 1

January, 1986 0200A-5514A

3

TROIAN ENGINE & RELATED PARTS Item

50 51 52 53 54

Trojan Part No.

Faun Part No.

1500062 1500065 0027482 7121058 1500067

070000 Qty.

De~cription

Washer Washer Bolt Bolt Washer

4 8 8 4 8

. ,

. '.

4

October, 1984 0200A-5514A

070001

TROIAN

7

6

--+--I--J-

5 DRIVE COUPLING ASSEMBLY Item

Trojan Part No.

A 5 6 7

October, 1984 0200A-55l5A

Faun Part No.

0898315 7398498 6220101 4154858

Description

Drive Ring Assy.

Fl ange Bolt, Socket Head Bolt, Socket Head

aty.

1 1

8 12

5

T'RUlAN

10 \

I

6

October, 1984

TROIAN

070100 ACCELERATOR LINKAGE

Item

Trojan Part No.

1 2 3 4 5 6 7 8 9 10

11

llA 11B 12 13

14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

October, 1984 0200A-5516A

Faun Part No.

4173659 4173660 4165474 4165475 0723038 4159818 2114181 7411448 0723185 1252040 4168629 4179287 1500065 7412035 0007324 0049109 0049108 2060022 7121024 7121030 7121004 7121038 7121238 1251004 4155584 7412021 4160112 7412135 4828691 7412136 4179287 1500065

Description

Bracket Pl ate Lever Lever Knob, Cable Grommet Pedal, Accelerator Cable, Control Cable, Control Nut Spring, Tension Tube Washer Nipple, Screw Pin, C1 ip Lockwasher Lockwasher Yoke Bolt Bolt Bolt Bolt Bolt Nut Nut, Acorn Be l10ws Fastener, Cable Tube, Threaded Ring Nut, Union Tube Washer

Qty.

1 1 1 1 1 1 1 1 1 2 1 1 1 1 2 4 7 2 4 2 3 1 1 5 2 2 3 1 1 1 1 1

7

TRDlAN

2

19

21 2-3

3 24 25 22

4

20

~

11

/

9

~~

12

8

~

~

23 16 ~:

.--.'

14

--

..

5sb (.9.

1

Z7

8

26

October, 1984

TRDlAN

070300 .

AIR INTAKE SYSTEM

Item

Trojan Part No.

1 2 3 4 5 6 7 8 9 10 11

12 13

14 16 17 18 19 20 21 22 23 24 25 26 27

Faun Part No.

4178368 4178323 4173286 4178433 0747085 0746433 4177435 0746649 4139702 4139610 0047772 4139704 4139336 0746633 4133397 0746939 7121050 7121004 7121006 1251006 1251004 1500065 15.00003 0049108 0747092 0747093

Qty.

Description

2 1 1 1 1 1 1 1 1 1 5 1 1 1 1 1 2 1 8

Band Tube Plate Tube Air Cleaner Precleaner Tube Indicator, Vacuum Elbow Be 110ws Clamp, Hose Clamp, Hose Hose Hose, Plastic Nipple, Hose Fitting Bolt Bolt Bolt Nut Nut Washer Washer Lockwasher Element, Small Element, Large

10

1 17 1

1 1 1

,

October, 1984 0200A-5517A

9

TROIAN

~8

10

October, 1984

07

TROIAN

10

01 01

CRANKCASE & COMPONENTS

Item

Trojan Part No.

1 2 3 4 5 6 7 8 9 10

11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 950 951 952 953 954 955 956 957 958 959 960 961 962 963 964 970

Octobe r, 1984 0200A-5518A

Faun Part No.

4788604.

4791582 4791583 4797075 4790836 7120905 4789346 4790837 4790839 0784002 7832913 4790840 4790841 4791225 4791226 4788605 4790844 4795724 71210.23 1500005 4790842 2439048 47.90846.

2162092 .

0795014 4790890 0771011 2162170 0771016 4149778 4789347 4789348 4789349 4789350 4789351 4789352 4791234 4791235 4791236 4791237 4791238 4791239 4791240 4791241 4789353 0796516

Description

Crankcase (Incl. Items 2-6) Cap, Beari ng Cap, Bearing Washer Bushing Bolt Bearing, Main Bushing Plug Plug Seal Washer Bushing Ring, Thrust Ring, Thrust Cover Seal, Shaft Gasket Bolt Washer Defector Ri vet Plug o Ring Plug Washer Plug Seal Plug Seal Bearing, Main (74. 75MM) Beari ng, Main (74.50MM) Bearing, Main (74.25MM) Bearing, Main (74.0 MM) Bearing, Main (73.75MM) . Bearing, Main (73.50MM) Ring, Stop (3.25MM) Ring, Stop (3.50MM) Ring, Stop (3.75MM) Ring, Stop (4.0 MM) Ring, Stop (3.25MM) Ring, Stop (3.50MM) Ring, Stop (3.75MM) Ring, Stop (4.0 MM) Bearing, Main (74.75MM) Compound, Sealing

Qty.

1 1 6 14 14 14 7 1 7 7 7 1 2 1 1 1 1 1 8 8 1 2 2 1 5 5 5 5 1 1 7 7 7 7 7 7 1 1 1 1 1 1 1 1 7 1

11

07

I ROlAN

10 01

02

,. .......

OIL INJECTION NOZZLE (Piston Cooling) Item

1 2

950

Trojan Part No.

Faun Part No.

4788607 4788608 4789310

Description

Nozzle "0" Ring Compound, Seal i ng

Qty.

1 1 1

Revision 1

12

January, 1986 0200A-5520A

07

TRDlAN

10 01

03

IDLER GEAR INSTALLATION

Item

Trojan Part No.

1 2 3 4 5

October, 1984 0200A-5519A

Faun Part No. 6220256 4790872 4790873 4790874 4790875

Description Bolt Axle Bushing Gear, Ring Bushing

Qty.

1 1 1

1 1

13

TROIAN

07

10 01 04

-

r

- - - - - - - - - - - - - - F~ONT COVER

Faun Part No.

-

2434022 4201124 0797762 7121046 1572071 8708360 4789546

1 2

3 4 5 6

7

I 14

Description Sleeve, Tens ft ion Seal, . Sha "0" Rlng

I

I

Bolt ock L waSher'd Compoun , Sealing Cover

I I

-

Qty.

-

1 1 1 1 1 3 1

J

I

-------------------------------~O:C:to~b:e~r~, 1984

--

0200A-5521A

07

TROIAN

10

01 OS

FRONT COVER HARDWARE

Item

Trojan Part No.

1 2 3 4 5 6 7 8 9 10

Octobe r , 1984 0200A-5522A

Faun Part No. 7121122 1500062 7120044 1572075 7120027 1572071 1546002 6220018 1574054 7120024

Description Bolt Washer Bolt Washer Bolt Washer Washer Bolt Washer, Lock Bolt

Qty~

1 3 1 1 1 1 16 4 4 1

15

TROIAN

16

October, 1984

07

TRDlAN

10

01 06

V-BELT TENS lONER ASSEMBLY

Item

Trojan Part No.

1 2 3 4 5 6 7 8 9 11

12 13

14 15 16 23 24 25 26 27 28 30 31 32 33 34 35

October, 1984 0200A-5523A

Faun Part No.

4786567 4787751 4787752 4787753 4787754 4787755 4787756 4791213 7120042· 1500008 1251006 4788760 6711113 4791850 4787757 4788762 4788763 4788764 4788765 4788766 4788767 2434112 4799959 4787771 1747032 4788769 4788770

Description

Tensioner Assembly, V-Belt Tensioner Sub Assembly, V-Belt Pulley Assy., V-Belt Pulley, V-Belt Bushing Washer Bushing Bearing, Ball Bolt Washer Nut Cover Screw Gasket Lever Cover Assy.

Cover, Bearing Bushing Spring, Elbow Shaft Disc Roll Pin Washer Washer Snap Ring Spacer Seal, Shaft

Qty.

1

1 1 1 1

1 1 1 1 1 1 1 3 1 1 1 1 2 1 1 1 1 3 2 2 1 1

17

07

TROJAN

1

&I"

........../,;)

a

10 01 07

2

END COVER Item

Trojan Part No..

1 2 3 4 ' 5 6

Octobe r, 1984 0200A-5524A

Faun Part No.

4797076 1251005 0797762 7121048 4788713 4188714

Description

Washer

Nut "0" Ring Bolt

Stud Stud

Qty.

1 2 1 1 1 1

19

TRDlAN

17

~~5

~

16

~~.

20

October, 1984

07

TROIAN

10

01 08

DIPSTICK TUBE

Item

Trojan Part No.

2 3 4 5 6 7 8 9 10 11

12 13

14 15 16 17 19 20 21

October, 1984 0200A-5525A

Faun Part No. 0047691 4790831 4797640 7121019 1251004 1572069 4789578 4789579 4791250 7121004 4791251 1500003 4789422 1629009 1630009 4790834 4791253 4791254 4789580

Description Clamp, Hose Bracket Clip Bolt Nut Lockwasher Bracket Assy.

Clamping Assy.

Spacer Bolt Hose Washer Adapter Nut, Union Ferrule Sleeve Pl ate Clip Colle r, Tension

Qty. 1 1 1 1 3 3 1 1 2 2 1 1 1 1 1 1 1 1 1

21

07

TRDlAN'

10

01 09

1

I

I

I I I I

I I

OIL DIP STICK Item

1 2

22

Trojan Part No.

Faun Part No.

4789581 4795810

Description

Stick, Dip "0" Ring

Qty.

1 1

Octobe r, 1984 0200A-5526A

07

TRDlAN

10 01 1 0

, I

II

I

I

2

ENGINE BREATHER Item

Trojan Part No.

1 2 3 4 5 950

Octobe r, 1984 0200A-5527A

Faun Part No. 4787749 4791219 4791220 4790251 4791221 4789310

Description Pot, Breather Plate Hose Strip, Hose Clamp Strip, Hose Clamp Compound, Sealing

Qty. 1 1 1 1 1 1

23

07

TRDlAN

10 01 11

ENGINE OIL FILL CAP Item

1 2

24

Trojan Part No.

Faun Part No.

4791243 4795727

Description

Cap Assy. (Incl. Item 2) Ring, Sealing

Qty.

1 1

October, 1984 0200A-5528A

07

I ROlAN

10

01 12

LOCKING PARTS (CAMSHAFT GEAR) Item

Trojan Part No.

1 2 3

4 5 6

October, 1984 0200A-5529A

Faun Part No.

2162176 2162112 4790881 4790880 0771001 4790882

Description

Ring, Sealing Ring, Sealing Bushing Spring, Compression Plug Plug

Qty.

1 1

1 1 1 1

25

07

TROIAN

11

10

02 01

10 ~

~

OIL PAN

Item

1 2 3 4 5 6 7 8 9 10 11

12

Trojan Part No.

Faun Part No.

------0797276

-------

4154781 6220012 4791261 4791262 1546013 4791263 2162164 0771002 4791538

Description

N.A. Bushing N.A. Bolt Bolt Guide, Deflector Gasket Washer Pan, Oi 1 Ring, Sealing Plug Gasket

Qty.

1 -

26 1 1 1 27 1 2 2 1

N.A. - Not Applicable

26

Octobe r, 1984 0200A-5530A

TROIAN

07

10

04 01

1

2(O.2mml 3 (O.5mml 4 (O,8mml 5 (l,Omm I

CYLINDER BODY

Item

Trojan Part No.

1 2 3

4 5

October, 1984 0200A-5531A

Faun Part No.

4791264 4200852 4790886 4786521 4786522

Description

Cylinder (102.0MM) Shim (.50MM) Shim (.20MM) Shim (.80MM) Shim (1.0MM)

Qty.

1 A.R. 2 A.R. A.R.

27

07

TROIAN

10

os

01

VIBRATION DAMPER/PULLEY

Item

1 2 3 4 5 6

28

Trojan Part No.

Faun Part No.

4790946 4795753 6220111 4791267 4789356 4790891

Description

Bolt Washer Bolt, Socket Head . Pulley Vibration Damper Washer

Qty.

1 1 8 1 1

8

Octobe r, 1984 0200A-5532A

07

TROIAN

10 05 02

1

PULLEY - V-BELT

Item

Trojan Part No.

1 2

October, 1984 0200A-5533A

Faun Part No.

4791268 0593064

Description

Pulley, V-Belt Bolt, Socket Head

Qty.

1

4

29

07

TRDlAN

10 05 03

CRANKSHAFT Item 1 2 3 4 5 6 7 8 9

30

Trojan Part No.

Faun Part No. 4791269 4791476 6220260 4797077 0795014 4790890 2434216 4788884 2432142

.

Description

Crankshaft Assy (Incl. Item 2-9) Counterweight Bolt Washer Plug, Locking "Disc Roll Pin Gear Pin, Drive

Qty. 1 6 12 12 6 6 1 1 1

October, 1984 0200A-5534A

07

TROIAN

10 0 5 04

1

FLYWHEEL Item

Trojan Part No.

1 2 3

Octobe r , 1984 0200A-5535A

Faun Part No.

4790892 4790893 7122205

Description

Flywheel Gear, Ring Bolt

Qty.

1 1 10

31

TRDlAN

07

10 06 01

1

.

Item

1 2 3 4 4A 4B 4C 4D 4E 4F 5

32

Trojan Part No.

PISTON ROD Faun Part No.

4791272 4791274 4791275 4791273 4789357 4789358 4789359 4789360 4789361 4789362 4791276

Description .

Rod Assy., Connecting Pin Bushing Bearing Shells She 11 s, Beari ng (1) (65.75MM) Shells, Bearing (2) (65.50MM) Shells, Bearing (3) (65.25MM) She II s, Beari ng (4) (65.0 MM) Shells, Bearing (5) (64.75MM) Shells, Bearing (6) (64.50MM) Bolt

Qty.

1 1 1 1 1 1 1 1 1 1 2

October, 1984 0200A-5536A

07

TROIAN

10 07 01

1

PISTON

Item

Trojan Part No.

1 2 3 4 5 6

7

Faun Part No.

4791296 4791284 1747020 4789583 4791298 4791299 4791300

aty.

Description

.

1 1 2 1 1 2 1

Piston Assy.

Pin Snap Ring Ring Set, Piston Ring, Piston (T) Ring, Piston (M) Ring, Piston (0) -

.

October, 1984 0200A-5537A

33

TROIAN

"

810

13 ~2 ~. @13

f#?"

18 ~-

1

19~

16

~17

8

7 .

34

October, 1984

07

TROIAN

10 08 01

Cylinder Head Assembly

Item

Trojan Part No.

1 2 3 4 5 6 7 8 9 10 11

12 13 14 16 17 18 19 21 21A 21B 22 22A 22B 22C 220 22E 22F 23 24

.

October, 1984 0200A:-5538A

Faun Part No. 4791309 0844159 4795735 0796990 0796989 4790920 4795736 4790919 0844160 1251005 1251006 4790935 4790921 4149778 0796985 0796986 7490922 4790923 4790934 4790936 4790926 4790925 47.90930 4790931 4790932 4790927 4790928 4790929 4790924 4795734

Description Cylinder Head Assy.

Stud Bushing Washer, Spring Wedge (Half Cone) Spring Valve, Exhaust Valve, Intake Stud Nut Nut Gasket Plug o Ring Bolt Washer Clip Bolt Guide, Valve ( 15.00 MM - STD) Gu i de, Val ve (15.25MM) Guide, Valve (15.50MM) Ring, Seat Insert (40.16 MM - STD) Ring, Seat Insert (40.26MM) Ring, Seat Insert (40.36MM) Ring, Seat Insert t40.46MM~ Ring, Seat Insert 45.76MM Ring, Seat Insert (45.85MM) Ring, Seat Insert (45.96MM) Ring, Seat Insert (45.66 MM - STO) Snap Ring

Qty. 1 3 2 2 4 2 1 1 1 3 1 1 2 2 4 4 1 1 2 2 2 1 1 1 1 1 1 1 1 2

35

07 1008 02

TRDlAN

5

4

CYLINDER HEAD COVER Item

1 2 3 4 5

36

Trojan Part No.

Faun Part No.

7121048 4794785 1500062 0796467 4790690

Description

Bolt Seal Washer Gasket Cover

Qty.

'1 1 1 1 1

October, 1984 0200A-5539A

07

TROIAN

10

10 01

2

(0 I

! ---I

CAMSHAFT ASSEMBLY Item

TrOjan Part No.

1 2 3

Octobe r , 1984 0200A-5540A

Faun Part No.

4788601 4790938 4790939

Description

Camshaft Washer Bolt

Qty.

1

1 1

37

TROIAN

818

~!~!:~]1 OOJ 16 ,,,

13.

15~

10

8

8

~1O

/13

~

20~@

2

'12

~

9

6

38

October, 1984

07

TROJAN

10 11 01

ROCKER ARMS AND RELATED PARTS

Item

Trojan Part No.

1 2 3 4 5 6 7 8 9 10 11 12 13 '14 15 16 17 18 19 20

Faun Part No.

4790940 4795737 0796838 0796983 4798332 0796988 4201130 0842024 1251006 4200851 4201110 1572075 4201109

-------

0795144 1252019 4790941 1251004 4790942 4786526

Description

Tappet, Valve Rod, Push "0" Ring Washer Spring, Compre s s ion Tube Washer Stud Nut Bushing Bracket, Rocker Arm Lockwasher Arm, Rocker N.A. Screw Nut Nozzle Nut Bolt Bushing

Qty.

2 2 4 2 2 A.R. 2 2 2 2 1 2 2

-2 2 2 2 2 2

N.A. - Not Applicable

October, 1984 0200A-5541A

39

07

TROIAN

10 14 01

Oil Pump Item

1 2 3 4 5 6

40

Trojan Part No.

Faun Part No.

4787760 4788609 6220344 4788610 4788611 4788612

Description

Pump Assy., Oil Washer Bolt Cover "0" Ring Bolt

Qty.

1 2 2 1 1 1

Octobe r, 1984 0200A-5542A

07

TROJAN

10 1 5 01

8

~ '.

~ ..: ; / ,

.

OIL COOLER INSTALLATION Item

Trojan Part No.

1 2 3 4 6 7 8 9 10 13 14 15 16 17 18

October, 1984 0200A-5543A

Faun Part No.

4786548 4799305 4791540 2162190 7120361 1500065 4786549 4791315 4791316 4799306 0771001 2162183 0771017 2)62010 4786550

Description

Qty.

Oil Cooler Assy. (Incl. Items 2,3,4 & 13) Piston, Valve Plug o Ring Bolt Washer Gasket Plate Plate Spring Plug o Ring Plug o Ring Piston Assy.

1 1 1 1 1 1 2.

3 1 1 1 1 1 1 1

41

TROIAN

42

October, 1984

07

TROJAN

10 15 02

OIL FILTER INSTALLATION

Item

Trojan Part No.

1 2 3 4 5 6 7 8 9 11 12 15 16 .

17 18 19 20 21 22 23 24 25

October, 1984 0200A-5544A

Faun Part No.

4786551 0794367 2162170 0771011 4794581 4789598 2162052 4786552 0022236 7121030 7121017 4789724 0480003 4794539 4789725 2162170 4789726 4786553 4786554 7121056 1500010 4788867

Description

Oil Filter Assembly Element o Ring Plug Seal Cover Sea 1 Band Assy. (Incl. Items 9 & 11) Nut Bolt Bolt Hose Assy.

Fitting, Hollow Bolt Fitting, Hollow Bolt Spacer Seal Valve Washer C1 ip Bolt Washer Tie, Hose

Qty.

1 1 1 1 1 1 1 2 2 2 4 2 2 2 1 10 1 4 1 1 1 1

43

TROIAN

35

44

October, 1984

07

TROIAN

10 15 03

RELIEF VALVE OIL PRESSURE

Item

Trojan Part No.

1 2 3 4 5 6 8 9 10 11

12 13

16 17 19 20 21 25 26 27 28 29 30 31 32 34 35 37

Faun Part No.

4791541 4794539 2162170 7120341 1500065 4133058

-------

4792548 4791553 2162051 4791544 4791545 4792597 4791549 4155218 4792599 4790229 7121038 1500003 7120008 4155952 0771017 2162102 0771020 2162014 4791554 4786379 4787770

Qty.

Description

1 1 4 2 2 1

Hose Assy.

Fitting, Hollow Bolt Washer, Sealing Bolt Washer Fitting, Hollow Bolt N.A. Fitting Fitting o Ring Spool o Ring Piston Spring Plug Bracket Lever Bolt Washer Bolt Roll Pin Plug Washer, Sealing Plug Washer, Sealing Adapter Valve, Oil Control Service Kit

-

1 2 3

1 1 1 1 1 1 1 2 2 1 1 1 1 1 2

1 1 1

-

October, 1984 0200A-5545A

45

07

TRDlAN

10 15 04

1

OIL FILTER CARTRIDGE Item

1

46

TrOjan Part No.

Faun Part No.

4795837

Description

Cartridge, Filter

Qty.

1

October, 1984 0200A-5546A

07

TROIAN

10 15 OS

OIL COOLER Item

Trojan Part No.

1 2 3 4 5 6 7 8 9 10 11

Octobe r , 1984 0200A-5547A

Faun Part No.

4791319 4791319 0796508 7120040 7120046 7120038 1251022 1500065 0601207 2162183 0771001

Description

Plate Plate Spacer Bolt Bolt Bolt Nut Washer Cooler, Oil Ring, Sealing Plug

Qty.

1 1 4 2 2 2 4 2 1 2 2

47

07

TRDlAN

10

16 01

I

~ LUBE OIL PIPE SUCTION

Item

1 2 3 4 5 6 7 8 9

Trojan Part No.

Faun Part No.

4791326 4791327 4791328 7121047 1572071 7121019 1553004 1251004 4791329

Description

Line, Oi 1 Fitting Ferru 1e Bolt Washer, Lock Bolt Washer, Lock Nut Clamp

Qty.

1 1 1 2 2 2 2 2 2

.

48

October, 1984 0200A-5548A

07

TROIAN

10

1 6 02

OIL LINE INSTALLATION (Oil Cooler) Item

Trojan Part No.

1 2 3 4 5 6 7 8 9 10

October, 1984 0200A-5549A

Faun Part No. 4791323 4791324 7120026 1572071 7121038 1251004 1572069 4791325 4201i82 4790949

Description Cl amp, Pi pe Tube Bolt Lockwasher Bolt Nut Lockwasher Tube Ferru le Adapter

Qty. 2 1 1 1 1 1 1 1 2 2

49

TROIAN

07

10 16 03

OIL DELIVERY PIPE Item

.

1 2 3

Trojan Part No.

Faun Part No.

4786555 4786292 4791331

Qty.

Description

1 2 1

Line, Oil 110 11 Ring Clamp

.

50

October, 1984 0200A-5550A

07

TRDlAN

10 17 01

FUEL INJECTION PUMP & COMPONENTS Item

Trojan Part No.

1 2 3 4 5 6 7 8 9 10 11

12 13

October, 1984 0200A-5551A

Faun Part No.

4789365 4787762 1500065 1251006 4786432 4786444 4201350 4791063 4201353 1572069 1251004 4791035 4791332

Description

Pump Assy., Injection Stud Washer Nut Pump, Fue 1 Housing, Pump Service Kit, Pump Service Kit, Pump o Ring Lockwasher Nut o Ring Switch, Magnetic

Qty.

1

4 4 4 1 1 1 1 1 3 3 1 1

51

07

TROIAN

10 17

02

FUEL LINES Item

1 2 3 4 5 6 7 8 9

52

Trojan Part No.

Faun Part No.

4791334 2162092 1633160 2162170 4133166 2162021 4791333 1630005 1629004

Description

Adapter Washer Sealing Fitt i ng o Ring Fitting, Hollow Bolt o Ring Tube Assy.

Ferrule Nut, Union

Qty.

1 1 1 2 1 2 1 1 1

October, 1984 0200A-5552A

07

I ROlAN

10 17 03

OIL PIPE Item

Trojan Part No.

1 2 3 4

Octobe r, 1984 0200A-5553A

Faun Part No.

4787910 0480003 2162200 4791336

Description

Hose, Assembly Fitting, Hollow Bolt Seal Fitting, Hollow Bolt

Qty.

1 1 4 1

53

TRDlAN

·07

10 18 01

INJECTION PUMP DRIVE

Item

1 2 3

54

Trojan Part No.

Faun Part No.

4791337 4791338 4791339

Description

Gear Assemb 1y Nut, Tension Gear

Qty.

1 1 1

Octobe r , 1984

0200A-5554A

07

TROJAN

.

10 19 01

2~

3 4

1 @)

FUEL INJECTOR Item

Trojan Part No.

1· 2 3

4

October, 1984 0200A-5555A

Faun Part No. 4795744 4790965 4791558 4791341

Description Washer, Sealing Bushing Valve, Injection Orfice, Injection

Qty. 1 1 1 1

55

07

TROIAN

10

2 0 01

~() 5

7

FUEL FILTER Item

1 2 3 4 5 6 7 8 9

Trojan Part No.

Faun Part No.

------7121008 4798871 0771017 2162102 4791559 4795772 6702139 2162089

Description

N.A. Bolt Washer Plug Seal Head, Fi lter Cartridge, Filter Screw Se-al

Qty.

-

2 4 2 2 1 1 1 1

N.A. - Not Applicable

56

Octobe r, 1984 0200A-5556A

07

TRDlAN

10

21 01

-

I~

I

FUEL OVERFLOW VALVE

rItern

I

Trojan Part No.

I

P Faun art No.

-

I

Description

10ty.

-

I"""-

2162009 4791358

1 2

L

I

I

Octobe r , 1984 0200A-5557A

3

Seal Valve, Charging

1

1

I

-' 57

07

TRDlAN

10

21 02

FUEL FILTER PIPING

Item

1 2 3 4

58

Trojan Part No.

Faun Part No.

0480008 2162009 4791562 4789587

Description

Fitting, Hollow Bolt Seal Line, Fue 1 Line, Fue 1

Qty.

4 8 1 1

Octobe r, 1984 0200A-5558A

07

TRDlAN

10 21 0 3

9ft I

~~.Q)12 11 ~ 10(8

INJECTION LINE INSTALLATION

Item

Trojan Part No.

1 2 3 4 5 6 7 8 9 10 11 12

Octobe r, 1984 0200A.;;.5559A

Faun Part No. 4791346 4791347 4791348 4791349 4791350 4791351 4791363 4791456 7121038 1251004 1572069 4798437

Description Line, Injection Line, Injection Line, Injection Line, Injection Line, Injection Line, Injection Clamp Half Cl amp Half Bolt Nut Lockwasher Bumper, Rubber

Qty. 1 1 1 1 1 1 1 1 1 1 1 6

59

07

TRDlAN

10

21 04

FUEL PUMP FITTINGS Item

1 2 3 4 5

60

Trojan Part No.

Faun Part No.

0480008 2162102 2162167 4790967 4133375

Description

Fitting, Hollow Bolt Seal Seal Fitting Fitting

Qty.

1 2 2 1 1

October, 1984 0200A-5560A

07

TRDlAN

10 21 05

OIL RETURN LINE Item

Trojan Part No.

1 2 3 4

October, 1984 0200A-5561A

Faun Part No.

4791342 2162167 0480002 0794404

Description

Line, Oil Seal Fitting, Hollow Bolt Fitting, Hollow Bolt

Qty.

1

14 4 2

61

07

TRDlAN

10

21 06

1

,, , ............... .........

: ....

........

OVERFLOW PIPE

Item

1

62

Trojan Part No.

Faun Part No.

4791357

Description

Line, Fue 1

Qty.

1

October, 1984

0200A-5562A

07

TROIAN

10

22 01

AIR INTAKE MANIFOLD ASSEMBLY Item

Trojan Part No.

2 3 4 5 6

7 8 9 10 11

October, 1984 0200A-5563A

Faun Part No.

4791372 4796667 4790976 0844164 1553005 4798919 4791045 4792537 4788655 1500062

Description

Tube, Air Intake Pipe, Suction Gasket Stud Lockwasher Nut Plug, Slotted Sleeve Clamp Washer

Qty.

1 1

6 12 6 12 2 1 2 6

63

07

TRDlAN

10 33 01

I

~9

3@ 20

s

i AIR LINE INSTALLATION - COMPRESSOR Item

1 2 3 5 6 8 9 10 11

12

64

Trojan Part No.

Faun Part No.

4790978 1500016 1252053 1629013 1630013 4790980 4790981 4790982 4149778 4790983

Description

Adapter Washer Nut Nut, Union Ferrule Hose Clamp, Hose Elbow, Assy. o Ring Fitting, Reducer

Qty.

1 1 1 1 1 1 2 1 1 1

October, 1984 0200A-5564A

TROIAN

07

10 33 02

AIR COMPRESSOR MOUNTING Item

Trojan Part No.

1 2 3 4 5 6 7 8 9 10

October, 1984 0200A-5565A

Faun Part No.

4111493 0795104 7120020 7120550 1572071 7121049 6220261 4799808 4795879 7120029

Description

Adapter, Air Compressor Mounting o Ring Bolt Bolt Lockwasher Bolt Bolt, Socket Head Washer o Ring Bolt

Qty.

1 1

1 1 7 4 2 2 1 1

65

07

TRDlAN

10 33 03

7

~..

O~ --::3

OIL LINE INSTALLATION AIR COMPRESSOR Item

1 3 4 5 6 7 8 9 10

66

Trojan Part No.

Faun Part No.

4787765 7832913 4133058 2162170 4789575 4787766 6220010 4787767 4787768

Description

Line, Oil o Ring Fitting, Hollow Bolt o Ring Clip Half Clip Half Bolt, Socket Head Bushing Fitting, Hollow Bolt

Qty.

1 3 1 2 1 1 1 1 1

Octobe r, 1984 0200A-5566A

07

TROJAN

10 33 04

.

AIR COMPRESSOR

Item

Trojan Part No.

1 2 3

October, 1984 0200A-5567A

Faun Part No. 4788302 4155518 1500013

Description Compressor, Air Nut Washer

Qty. 1 1 1

67

TRDlAN

07

10

33 05

. V-BELT Item

1

68

Trojan Part No.

Faun Part No.

0048091"

Description

V-Belt, Air Compressor

Qty.

1

. Octobe r, 1984 0200A-5568A

07

TROIAN

10 33 06

PULLEY (Air Compressor) Item

Trojan Part No.

1 2 3 4 5 6

Octobe r, 1984 0200A-5569A

Faun Part No. 4791373 4791374 0796012 0796013 7121023 1572071

Description Pu lley, Assy. , V-Be lt Pulley, Half Pu lley, Half Shim Bolt Lockwasher

Qty. 1 1 6 6 6 1

69

07

TRDlAN

10 39 0"

FAN BELT (Blower) Item

1

70

Trojan Part No.

Faun Part No.

4791564

Description

V-Belt, Set (2)

Qty.

1

October, 1984 0200A-5570A

07

TROIAN

10 39 02

AIR COOLING BLOWER ASSEMBLY Trojan Part No.

Item

1 2 3 4 5

6 7 8 9 10 11

12 13 14 15

~

October, 1984 0200A-5571A

Faun Part No.

7120030 1500062 6220399 1251005 4791565 4791385 4791566 1747053 5088534 4791387 4791388 7120877 1251009 4791389 1546013

Description

Bolt Washer Bolt, Socket Head Nut Blower Assembly (Items 6- 12) Fan Pulley, V-Belt Snap Ring Bearing, Ball Shaft, Tubular Bushing Bolt Bolt Housing Washer

Qty.

3 3 1 1 1 1 1 1 2 1 1 1 1 1 2

71

07

TRDlAN

10 40 01

AIR SHIELD

Item 1 5 3 4 5 6 7

72

Trojan Part No.

Faun Part No. 7121015 1572069 4790992 7121003 1500062 1572071 4791391

Description Bolt Washer, Lock Washer Bolt Washer Washer, Lock Shield

Qty. 4 4 4 5 5 5 1

October, 1984 0200A-5572A

07

TROIAN

10 40 02

7

BLOWER SHIELD INSTALLATION Item

Trojan Part No.

1 2 3 4 5 6 7

October, 1984 0200A-5573A

Faun Part No.

7121047 1574015 1500062 1572069 4790992 7121038 4791405

Description

Bolt Lockwasher Washer Lockwasher Washer Bolt Sh ie 1d

Qty.

1 1 1 1 1 1 1

73

07 10 It 0 03

TRDlAN

AIR GUIDE PLATE Item

1

74

Trojan Part No.

Faun Part No.

4791401

Description

Gui de, Deflector

aty.

1

Octobe r, 1984 0200A-5574A

07

TROIAN

2

~

10 40 04

/

AIR DUCT INSTALLATION

Item

Trojan Part No.

1 2 3 4 5 6 7 8 9 10

11

Octobe r , 1984 0200A-5575A

Faun Part No.

4791572 7121038 1500003 1572069 1251004 7121006 1500062 1572071 4791003 4790055 4154781

Description

Baffle Bolt Washer Lockwasher Nut Bolt Washer Lockwasher Mount, Rubber Grommet Bolt, Socket Head

Qty.

1 1 1 1 1 5 6 6 1 1 1

75

TROIAN

07

. It

10

40 05

3

7

~> 8 '@

I.

10

@~

BAFFLE MOUNTING PLATE INSTALLATION

Item

1 3 4 6 7 8 10

76

Trojan Part No.

Faun Part No.

4789588 7121019 1572069 4790999 7121038 1500003 1251004

Description

P1 ate, Baffle Guide Bolt Washer, Lock Grommet Bolt Washer Nut

Qty.

1 12 12 4 1 1 1

October, 1984 0200A-5576A

07

TROIAN

10 40

AIR COWLING INSTALLATION Item

Trojan Part No.

1

2 3 '4 5 6 7 8 9 10 11

12

October, 1984 0200A-5577A

Faun Part No.

4787769 4788975 7121004 1500003 7121043 1572069 7121015 1251004 4790994 4790995 4791507 7121038

Description

Hood, Air Guide Cover Bolt Washer Bolt Washer, Lock Bolt Nut Cl ip .

Grommet Plate, Protective Bolt

Qty.

1

1 2 9 "5

5 3

5 2

1.

1 1

77

06

07

TROIAN

10

40 07

END COVER INSTALLATION

Item

1 2 3 .4 5 6 7 8

78

Trojan Part No.

Faun Part No.

7121003 1572071 7121038 1572069 4790992 4790995 1500062 4786556

Description

Bolt Washer, Lock Bolt Lockwasher Washer Grommet Washer Cover

Qty.

1 1 1 1 1 1 1 1

Octobe r, 1984 0200A-5578A

07

TRDlAN

10 41 01

EXHAUST MANIFOLD Item

Trojan Part No.

1 2 3

4 5 6 7 8

October, 1984 0200A-5579A

Faun Part No. 4791409 4786557 4791408 0796691 0844164 4798919 1500062 4155176

Description Manifold Manifold Seal Gasket Stud Nut Washer Plug

aty.

1 1 2 6 12 12 12 1

79

07

TROIAN

10 41 02

GASKET

Item 1 2 3

80

Trojan Part No.

Faun Part No. 4150060 7121006 1553006

Description Gasket Bolt Lockwasher

Qty.

1 4 4

October, 1984 0200A- 5580A .

07

TROIAN·

10 43

9@

1

10 ~ 11

e

LUBE OIL FEED LINE TURBO CHARGER Item

Trojan Part No.

Faun Part No. 4791433 4791431 2162052 4799943 4154782 1574048 4791434 7121019 4790992 1572069 1251004

1 2 3

4 5 6 7 8 9 10 11

Description Tube Assemb 1y Fitting, Hollow Bolt Seal Gasket Bolt, Socket Head Lockwasher Clip, Pipe Bolt Washer Lockwasher Nut

Qty. 1 1 2 1 2 2 2 2 3 2 2

.

Octobe r , 1984 0200A-5581A

81

02

07

TRDlAN

10

43 01

TURBOCHARGER INSTALLATION Item

1 2 3

4 5 6

Trojan Part No.

Faun Part No.

4791477 4791415 4798932 1546018 4791419 4797490

Description

Turbocharger Assembly Gasket Bolt Washer Hose Clamp

Qty.

1 1 4 4 1 2

.

82

Octobe r, 1984 0200A-5582A'

07

TROIAN

10

43 0:3

LUBE OIL RETURN LINE TURBO CHARGE.R

Item

TrOjan Part No.

1 2 3 4 5 6 7

October, 1984 0200A-5583A

Faun Part No.

4791.425 4788806 4789153 4791428 4791429 6220012 1546013

Description

Gasket Clamp, Hose Hose Tube Assemb ly Tube Assemb ly Bolt, Socket Head Washer

Qty.

1 2 1 1 1 2 2

83

TRDlAN

07

10 43 04

COVER INSTALLATION TURBO CHARGER Item

1 2 4 5 6

Trojan Part No.

Faun .Part No.

4791422 1251004 1572069 1500003 4789366

Description

Qty.

2 4 4 4 1

Bracket Bolt Lockwasher Washer Cover

.

84

October, 1984 0200A-5584A

Q7

TROIAN

10

44 01

5

~

4

STARTER & HARDWARE Item

Trojan Part No.

1 4

5

Faun Part No.

1572075 1701065 7121006

Description

Qty.

3

Lockwasher Starter Bolt

1 3

-

Revision 1

January, 1986 0200A-5585A

85

·07

TROIAN

10

48 01

2

3

6P

'"

c:?

I.

fSj

8

7

V-BELT FAILURE WARNING SWITCH Trojan Part No.

Item

1 2 3 4 5

6 7 8

86

.

Faun Part No.

4791141 4787843 4791137 1252059 4791138 4791139 4791140 4791142

Description

Plug Switch, Limit Support Nut Wire Assembly Support Bolt Fastener, Wire

Qty.

1 1 1 1 1 1 1 1

Octobe r, 1984 0200A-5586A

07

TROIAN

10 48 02

~1

OIL PRESSURE SWITCH Item

Trojan Part No.

1

Octobe r , 1984 0200A-5587A

Faun Part No.

7398640

Description

Switch, Pressure

Qty.

1

87

07

TROIAN

10 51

02

1

OIL TEMPERATURE SWITCH

Item

1

88

Trojan Part No.

Faun Part No. 4792445

Description Switch, Temperature

aty.

1

October, 1984 0200A-5588A

07

TROIAN

10

52 01

ADAPTER HOUSING (F1ywhee 1) Item

Trojan Part No.

1 2

3 4 5 6 7

Octobe r , 1984 0200A-5589A

Faun Part No.

4795646 4791022 7121046 1572071 6220025 1574050 6220028

Description

Housing P1 ate Bolt Washer, Lock Bolt Washer, Lock Bolt

Qty.

1 1 4 4 11 11

3

89

TRDlAN

07

10 52 03

ADAPTER HOUSING COVER

/tern

1 2 3

90

Trojan Part No.

Faun Part No.

4791023 7121015 1572069

Description

-

Plate Bolt Washer, Lock

Qty.

1 3 3

October, 1984 0200A-5590A

,07

TROIAN

10 63 01

2

il

l .'/

~.

//

~/

COLD WEATHER STARTING AID Item

Trojan Part No.

1 2 3 4 5 6 7 8 9 10 11

12 13 950

Faun Part No.

1714062 4787822 4788736 7121015 1572069 4133058 2162170 4791460 3381003 4791461 4154829 1629020 1630042 8708360

Qty.

Description

Glow Plug, Flash Line Assy., Fue 1 Solenoid Valve Bolt Lockwasher Fitting, Hollow Bolt Seal line Assy., Fuel Clip Sleeve, Rubber Screw, Tapping Nut, Union Ferrule Compound, Seal

1 1

..

.

1 2 2 2 4 1 1 1 1 1 1 1

Revision 1

January, 1986 0200A-5591A

91

TRDlAN QUICK REFERENCE OPTION INDEX Item

Trojan Part No.

Faun Part No.

Description

AXLES & BRAKES 1 2 3 4

4604371 4604372 4605218 4605219

No-Spin No-Spin No-Spin No-Spin

Front Axle (SIN 3146501 & Lower) Rear Axle (SIN 3146501 & Lower) Front Axle (SIN 3146502 & Higher) Rear Axle (SIN 3146502 & Higher)

CAB ACCESSORIES 1

4605646

Windshield Washer, Rear

.

Rev. 1 - Feb. 1986 6579A-0229A

Qty.

TROIAN QUICK REFERENCE OPTION INDEX Item

Trojan Part No.

Faun Part No.

Qty.

Description

ENGINE 1 2 3 4 5

4603532 4605059 4603421 4603099 4605794

75 Amp Alternator Oil Pressure Gauge Oi 1 Pan Heater Hi-Oil Temp./Low Oil Press. Shut-Down W/Cab Override Buzzer, Low Oil Pressure ,

•

,

2

Rev. 1 - Feb. 1986 6579A-0229A

TROIAN . QUICK REFERENCE OPTION INDEX Item

Trojan Part No.

Faun Part No.

Description

Qty.

FRAME ATTACHMENTS & GUARDS 1

4606327 4605645 4606454 4606495

2 3 4

4605-791 4605975 4603113 4606567 4604536 4605148 4604534 2087662

5

6 7 8 9

Be lly . Be lly Be lly Belly

.

Pans - Comp lete Pan - Rear Pan - Front Pan - Transmission

Draw Bar & Pin Counterweight -1038# Anti-Vandalism Kit Bustin Steps (Grated) Guard, Tail & Stop Light Guard, Rear Work & Directional Light Guard, Headlight & Directional Light Guard, Strobe Light

HYDRAULIC 1 2 3

Armored Guard, Cyli~der Hoses.

Three Spool Piping - Complete Plumbing, Lift Arm Additional Hydraulics

4606587· 4606615 4606613 4603546

INSTRUMENTS 1

2 3 4 5 6

Gauge, Engine Oil Pressure Gauge, Engine Oil Temperature Tachometer Warning Light, Parking Brake Warning Light & Buzzer, Parking Brake Buzzer, Low Engine Oil Pressure

4605059 4606705 4605018 4603543 4605577 4605794

LIGHTS 1 2 3 4

Back-Up Lights Floodlights, Front & Rear Cab Mounted Floodlights, Front Cab Mounted Revolving Light (Dietz)

4605635 4605644 4604633 4603861 .

Rev. 1 - Feb. 1986 6579A-0229A

3

TROJAN PART NO. 0022-236

NUMERICAL

GROUP NO.

071015

ITEM NO. OO~

0047-691

071001 002

0048-0-=11

f)71033 001

C480-002 -003 -0':; 3 -008

071'121 :,)71015 J16 071 \) 17 002 071021 OJ1

REFERENCE

GROUP ITEM NO. NO. 0791-276 071002 002 -762 071001 00)

PART NO.

0842-024 0844-1C:;~

071005 002

0601-207

011015

OO~

()771-001 -001 -001 -002

071 00 1 071015 071015 0710(;2 071 001 071015

OOe:; 011

-'Hl

-011 - J 16 -017

~)71

!)

14

011

027 OQ4

O:Jl rJ2 ~

-017 -020

011115 ')16 071:)15 02~ Q7102(3 0(.)4 071'J15 031

0784-002

071001 010

0794-367 -404

,071015 002 071021 004

0795-014 -014 -046 -104 -144

0 7 1001 O'710lJ5 ;)'71075 )71 033 J71011

001 002 ')15

0196-:)12 -n13 -467 -503 -516

071033 071033 Ji 1 008 071015 0710C1 0 7 1041 071011 :71011 071008 )71008 071011 ')71008 071 OC 8

003 004 004 OU3 970 004 Of) 3 004 016 017 006 005 004

~017

-6~1

-938 -q83

-985 -986 -988 -989 -9C;0

-160 -164 -16'+

07l00a '071008 071022 071041

005 005

12 cH-004 -004 -0')4 -004 -004' -004 -004 -004 -004 -004 -004 -005 -005 -005 -006 -006 -006 -006 -009 -022 -028 -040

071001 071011 071016 071J16 071017 071021 071040 071040" 071040 071043 071043 071001 071008 011039 071001 071008 071011 071017 071039 071015 071044 07104""

006 018 0'06 008 )11 ;) 1 0 005 008 ')10 002 U 11 002 010 004 012 J11 C09 004 113 007 ,)19 074

1252-'\J 19 -053 -OS9

071011 016 011 0 33 003 07104d 004

1500-003 -003 -003 -003 -003

071 00 1 071J15 071040 071040 07104C 071043 071001 071001 071015 071033 0 7 1033 071001 071008 071022 07103Q

001

0593-064

07l(H1 008

.

002 Joq

025

OGS

-003

-005

-ooa -010 -013 -016 -062 -062 -062 -062

1

J13 026 U03 004 008 005 020 :111 Q2,+ 003 002 002 003 011 002

INDEX ITEM NO.

1C;00-062 -062 ·-062 -062 -06'5 -065 -06 '5 -065

GROUP NO. 071040 01]..040 071040 011041 07101'5 OH015 071015 011017

1546-002 -013 -013 -013

071001 071002 071039 071043

007 008 015 U07

PART NO.

003

005 007 007 00'5 007 008 003

1546- 0 18

071043 004

1553-004 -00'5 -006

071016 007 071()22 006 C71041 n03

1 c; 72-069 -069 -069 -069 -069 -069 -069 -069 -069 -069 -069 -1171 -071 -071 -071 -071 -071 -071 -071 ';'071 -071 -071 -074 -075 -075 -075 -075

071001 011016 071:)17 071021 071040 071040 071040 071043 071043 071052 071063 071001 071001 071016 (J710l6 071()33 0711)33 071040 071040 071040 071044 071052 071044 071001 071Ql1 071C44 071C44

004 .

1)12 001 071

1574-:) 15 -04a -0'50 -054

071040 071043 071052 071001

002 006 006 009'

007 007 :; ,1 a .J 11 002 004 001, 004 010 003 OOC:; 00'5 r,06 004 005 000:006 002 006 OOP. )1S

004 (' C; 'i

TROJAN GROUP NO.

PART NO. 0049-10>3 -10-'3 -108

-Ion

-108 - t JA

-1'J8 ~1 OR -108 -lOB -I'J9 -109 -109 -109 -109 -109 -109 -109 -109 -110 -110 -110 -110 -110 -110 -110 -ll~

-110 -110 -110 -110 -110 -111 -111 -111 - 111 -lL1 - t 11 -111 -111 -111 -111

070000 070100 070300 170003 23ZI'J00 26160I'J 261600 261"'00 261.,01 300000 03 31 O~ 033203 070:'100 070100 100000 14) 1 on 320500 323000 324001 07J000 110000 140001'1 156200 156.700 162000 22'J000 232000 262200 290100

NUMERICAL ITEM NO. 029 015 025 030 018 052 1<15 229 0 .. 3

024 Ot8

323000 324000 11'JO 00 11')801 111901

019 030 014 025 251) :)14 033 b29 :) 31 029 006 '021 067 072 017 017 025 009 002 031 844 ') 3 '3 1)23 033

1b20~0

071

220000 3231')00 324':)00 324'101 324002 650000

015

32f')~00

032 043 028 017 024

REFERENCE

PART NO.

GROUP NO.

INDEX ITEM NO.

ITEM NO.

PART NO.

028 016

8360-071 -076

033201 02 J 033101 020

0368-401 -481 -402 -402 -41) 2 -402

033200 033201 033100 033101 033102 ~ 33202

000 034 000 034 034 034

0398->395 -91b -919 -937 -956 -960

033203 033103 C· 33203 031103 033203 r3311'13

001 001 002 002 004 004

GROUP NO.

8049- 113 -113 -113 -113 -140 -140 -140 -14iJ -140 -140 -14<) -140 -140 -t60 -160

110000 232000 320500 324001 010100 156200 162002 170003 220000 261600 261600 301500 320500 033103 033203

0053-094 -100

033203 007 033103 007

0593-080

101021 190

0056-101

156200 073

0602-1'37

261600 175

0202-1,9

033201 022

06'30-513

101020 16 ()

0209-069 -070

033103 016 033203 016

0646-021

261600 217

0269-074 -077

(') 3320 1 040 033101 040

0723-038 -185

070100 005 070100 009

0745-074 0308-0S1 -057

033201 all 033101 011

-014

110800 001 110900 014

o 309-0b4 -066

033201 0()3 033101 003

0746-433 -633 -649 -939

070300 'J 70300 070300 070300

0311-096 -106

033201 019 033101 019

0747-085 -092 -093

~)70300

0771-001 -006 -014 -014 -016 -Olb -017 -e17

L10003 110003 1 aloe 3 101004 101003 101004 101003 101004

011

027 090 022 028 027 012 053 197 007 02'6 008 009

•

0313-098 -106

033201 015 033101 015

0320-013

033101 018

0323-067 -068

033203 014 033103 014

0326-072

033103 026

0343-046 -049

033201 006 033101 006'

2

006 014 008 017

070300 005 026 070300 027 00'1 001 240 240 430 450 060 060

TRIUAN PART NO. 4788-604 -605 -607 -608 -609

-610 -611 -t12 -655 -713 -714 -736 -760 -762 -763 -764 -765 -766 -767 -76~

-770 -S06 -867 -894 -975 4789-153 -310 -346 -347 - 348 -349 - 350 - 351 -352 -353

-356 - 357 -358 -359 -360 -361 -362 - 365 -366 -422 -546 -575 -518 -579 -580 -581

GROUP NO. 071081 071001 071001 071001 071J14 071014 071014 071014 071022 071001 071001 071063 071001 071001 071001 071001 071001 071001 071001 071001 071001 071043 071015 0 7 1005 071Q40 J 71 043

0 7 1.001 0"1001Orl001

071001 071001 (;710,)1 0 7 1001 071001 (.)71001 071005 071006 071006 071006 071006 071006 071006 071C17 071043 071001 071001 071033 071001 071001 0710Jl 0710·')1

NUMERICAL ITEM NO.

REFERENCE GROUP NO.

PART NO.

001 002 002 004 005 006

-583 -584 -587 -588 -598 -724 -725 -726

071007 071007 071021 071040 071015 071015 071015 071015

JlfJ DOC;

4790-855

071040 071015 ') 7 1 OC 1 071008 U71 OG 1 J710J1 071 OG 1 ,.)71 OC 1 071 0:)1 071 OCI 0710J1 071001 071 000 071 001 071001 071 O~H 071 001 071001 071 001 0710;)1 0710)1 0710:)1 0710C4 0710:)1 0'" 1 OOS 071 OC5 071005 0"110u5 J71008 0710'J8 071 OOB 071008 0710Q8 !)71008

001 016

006 003 013 023 024 ()25 026 027 023 034 035

002 025 008 002· 003 950 007 950 951 Cl52 953

954

955 '; 64

005 950 1:151

952 953 954 955 001 006 ')14 007 006 008 00 0 021 001

-229 -251 -690 -831 -834 -836 -837 -839 -840 -841 -842 -844 -844 -846 -872 -873 -874 -875 -880 -881 -882 -886 -890 -890 -691 -892 -893 -919 -920 -921 -922 -923 -924 -925 -926 -921 -928 -929 -930 -931 -932 -934

ITEM NO. 004 OOB

004 001 006 015 018 020 JI0 021 004 005 003 ')17

ooe; ooa 009 012 013 021 001) .

017 023 002 003 004 005 004 003 006 002 026 006 006 001 002

ooa

006 013 018 01 q

023

071 01)3" 022

071 OC S 071008 0'71008 0710G8 071 OU 8 :J71 008 0"1008 071008

3

951 955 956 957 952 q53

954 021

INDEX PART NO.

GROUP NO.

4790-935 -936 -938 -939 -940 -941 -942 ,-946 -949 -965 -967 -976 -978 -980 -981 -982 -983

ITEM NO.

0 7 1 DC S J 71 DC 8 071010 ()71010 071011 071011

012 950 002 003 OJ! 017 D1l011 019 ;) 71 DOc;. 001 0 7 1016 O~O 071019 002 071021 004 .

071022 004 011033 001 071 033 008 071033 009 071033 010 071033 012

-992 -992 -992 -994 -995 -995 -999

071040 071040 071043 071040 071040 071040 071040

003

4791-003 -022 -023 -029 -035 -045 -050 -063 -06-6 -068 -069 -070 -072 -013 -075 -076 -077 -078 -082 -083 -084 -090 -137 -138 -139 -140

071040 071052 071052 071075 071017 071022 071001 071D17 071044 071044 071044 071 044 071044 071044 071044 011044 011044 071044 071044 071044 071044 071044 011048 0710lt8 071048 071043

009 002 001 002 012 008 015 008 003 006 015 016

OOS 009 009 006 JI0 OU6

028

029 035 036 040 041 D52 053 059 075 003 005 J06 007

TROIAN PART NO. 4791 -141 -:142 -213 -219 -220 -221 -225 -226 -234 -235 -236 -237 -Z 38 -239 -240 -Z41 -243 -250 -251 -253 -254 -261 -262 -263 -264 -267 -268 -269 -272 - 273 -274 -275 -276 -284 -296 -298 -299 - 300 -309 -315 - 316 -319 -319 -323 - 324 -325 -326 - 327 -32e - 329 - 331 - 332

GROUP NO. Q 71

a 48 071C48 071001 071001 0710')1 071001 071001 071001 071001 071001 071001 071001 071001 071001 071001 071001 071001 071001 071 001 071001 071001 071002 071002 071002 071004 071005 07 100 '; 071005 071006 071a06 0 7 1006 071006 071006 071007 071007 071007 071007 071007 071008 071015 071015 07101'5 071015 071016 071016 071016 071016 0 7 1016 071016 071016 0 7 1016 071") 17

NUMERICAL ITEM NO. 001

ooa

008 002 003 005 014 :)1 5 956 957 958 959 960 961 962 963 001 010 U12 019 020 006 007 U09

001 004 001 001 001 004 .:)02 003 005 002 001

ooc;

006 007' 001 009 010 001 002 001 002 CO'3 'JOI C)('z

003 009 G03 :l~

REFERENCE GROUP NO.

PART NO. 4791-333 - 3 34 -336 - 337 - 33E

-339 - 341 ~342

-:46 -347 -343 - 34 ~ -350 -351 -357 -358 -363 - 3 72 -373 -374 -385 -387 - 388 -389 -391 -401 -405 -408 -409 -415 -417 -419 -422 -425 -428 -429 -431 -433 -434 -43"~

-440 -442 -443 -444 -445 -446 -447 -448 -449 -450 -451 -452

ITEM NO.

0 7 181 7 J ']7 071117 J 01 071017 004 C7101~ :J 0 1 07101a 002 0 7 1019 C' 03 071C>lQ '")04 Q7lJ21 'JOI 071")21 COL 071r21 002 071021 c)03 0710Z1 004 071aZl 005 071021 006 071')21 ")01 071J21 () 02 071021 007 071022 002 071033 001 071033 002 071039 006 071039 010 071039 011 071039 ']14 071040 007 071040 001 071040 007 071041 003 071041 001 '071043 002 071043 001 071043 DOC; 071043 001 071043 001 071043 004 J71 043 D05 071043 002 u7l 043 001 0 7 1043 007 071044 002 ()71044 OOCj 071 044 (no 071044 045 071044 050 071044 051 071044 054 071044 060 071044 065 071044 066 071044 069 071 044 070 071 044 071 4

I NDE_X GROUP NO. 071044 on 044 ,J 71021 071063 071063 071005 071 040 071002 j71015 J71015.

ITEM NO.

4792-445 -537 -548 -597 -599

071051 071022 J71 015 071015 071015

0:)1 009 009 016 020

4794-539 -539 -581 -7£]5

071015 071015 011015 071 008

002 017 005 002

4795-646 -724 -721 -734 -735 -736 -737 -744 -753 -772 -810 - 83 7 -879

0';) 1 018 002 024 .

003 007 071011 002 071019 GOI 071005 002 071020 007 OHOOI 002 071015 001 071033 009

PART NO. 4791-454 -455 -456 -460 -461 -476 -507 -538 -54!')

-541 -544 -545 -549 -553 -554 -558 -559 -562 -564 -56'> -566 -572 -582 -583 -585 -586

100 1J r 008 008 010 002 011

012 003 UUI U7101~ 012 071:l15 013 J71 015 017 ,)71015 010 ~)71015 034 071019 ou 3 071020 -006 071021 Oi)3 071039 001 f)71039 005 071 039 OJ7 :)71040 0:)1 D710:1 002 071 OJI 003 071000 000 071000 000

071052 071001 071001 071 008 071008 071008

TROIAN.

I

PART NO.

GROUP NO.

NUMERICAL REFERENCE INDEX ITEM NO.

4796-667

071022 OC3

4797-075 -076 -077 -490 -640

071001 071001 071 005' 071043 071001

004 001 004 U06 004

4798-332 -437 -871 -919 -919 -932

071011 071021 071020 ') 71022 071041 071043

005 J12 003 007 006 003

4799-3f15 -306 -536 -808 -943 -959

071·J15 071015 071051 071033 071043 071001

002 J 13· 001 008 004 031

,508;;-534 6220-010 -012 -012 -018 -025 -028 -111 -256 -260 -2t.l

-344 -399

0710;39 009 071033 071002 071043 071-001 a7l 052 071052 071005 071001 071005 011033 071314 011039

008

ens

006 008 005 007 003 001 003 '')07 003 003

6702-139

071020 008

6711-113

071001 )14

7120-008 -020 -024 -026 -027 -029 -030 -038 -040

071015 071033 071001 071016 071001 071033 011039

021 003 010 003 005 010 001 071a15 006 071015 004·

GROUP NO.

PART NO.

ITEM NO.

7120-041 -044 -C46 - 341 - 3b1 -550 -877 -905

071001 0 7 1001 071015 071015 0 7 1015 071033 071C39 071001

009 003 DOC; 004 006 004 :)1Z 006

7121-003 -003 -004 -004 -006 -006 -006 -008 -015 -I) 15 -015 -015 -017 -019 -019 -')19 -019 -023 -rl23 -030 -038 -038 -C38 -038 -038 -C38 -038 -038 -C43 -C46 -C46 -047 -047 -048 -048 -049 -056 -122

071040 071040 071001 071040 071040 071041 071044 071020 071040 071040 071052 071063 07 UH 5 071001 071016 071040 071043 071001 071'))) 071015 071015 071016 07 L021 071040 071040 071040 0711)40 071040 071040 071001 071052 071016 071040 071001 071008 071033 071015 071001

001 004 011 003 006 002 005 002 001 007 002 004 012 005 006 003

5

PART NO.

GROUP NO.

ITEM NO.

712Z-205

071005 003

7398-640

071048 001

7832-913 -913

071001 011 071033 003

8708-360 -360

071001 006 071063 950

OO~

:)19 005 'HI'

025 005 009 002 003 006 007 012 005 004 003 004 001 004 001 006 ()23 001

~i