O and K WHEEL LOADER MODEL 1500-TB089 PARTS MANUAL - PDF DOWNLOAD

PARTS MANUAL MODEL1500 MANUAL TB089 MANUAL PART NO. 2022991 (INCLUDES REVISION 8)

PARTS MANUAL Machine Serial No ....•...........•••••••.•.•••.•.•.•..

Engine Model ..................... Serial No ........... .

Transmission Part No ...•...•....• Serial No ......•.....

Front Axle Part No ........•..•... Serial No ........... .

Rear Axle Part No .•.............. Serial No ........... .

MODEl1500 MANUAL TB089 MANUAL PART NO. 2022991

(INCLUDES REVISION 8)

TAOdAN INDUSTAIER IMe..

MARCH, 1982

INTRODUCTION This manual illustrates and identifies maintenance parts for the Model 1500 Loader, to enable you to determine the part number and name assigned to the part you wish to order. Ordering by proper part number and name will help ensure the receipt of the proper part the first time without time-consuming exchanges of correspondence or other annoying delays.

An index is provided in the front of this manual to 'help you determine which illustration contains the part you want to order.

Determine the basic system or assembly in which the part is used, and find this system or assembly in the Index. It will reference the pages which illustrate and list the part.

This manual contains the latest information available at the time of printing. However, at the discretion of Trojan Industries Inc. its contents are subject to change without notice. This reservation is in keeping with the Company's policy of constant progressive improvement and ref; nement of all our products. As a resul t of such policy, certain changes may be made from time to time which will not be covered in this manual.

Because we are constantly upgrading our equipment, it ;s necessary that the SERIAL NUMBER of your machine accompany every repair parts order. To assure the receipt of the proppr part, it ;s essential that the fol'~wing information be included with your parts order: MACHINE MODEL NUMBER MACHINE SERIAL NUMBER PART NUMBER OF THE DESIRED PART PART NAME OF THE DESIRED PART QUANTITY OF ITEM WANTED NAME AND ADDRESS TO WHICH PART SHOULD BE SENT USE ONLY PARTS WHICH ARE AUTHORIZED BY TROJAN INDUSTRIES, INC. TO ENSURE THAT ORIGINAL DEPENDABILITY AND PERFORMANCE WILL BE MAINTAINED. Certain abbreviations are used in the parts list to call your attention to specific situations. These abbreviations are explained as follows:

AIR

2

- As Required: No specific quantity can be assigned to the part since the number used varies from machine to machine.

Revision 6 - March, 1980

N.S.S.

- Not Serviced Separately: This part is not serviced by itself but, for reasons of matching fit with another part or for other reasons, it is serviced only as part of another assembly.

N.r.

- Not Illustrated: The part is used on the machine, but is not shown on the parts illustration.

WHEN YOU RECEIVE PARTS: Check immediately to assure that you have received the correct parts, the correct quantity, and that they are in good condition.

Report any errors to your Trojan Distributor.

In case of shipment damage, make any claims to the carrier immediately.

Revision 6 - March, 1980

2A

INDEX A Accelerator Pedal & Linkage (GM) Accelerator Pedal & Linkage (PO) Accessory Hydr. Piping (3 Spool) Accessory Hydr. Piping (4 Spool) Air Cleaner (GM) Air Cleaner (PO) Alternator Alternator Mounting (GM) Alternator Mounting (PO) Automatic Bucket Leveler Automatic Hoist Cut-Out Axle Assembly Axle Cradle

36-36A 36B-37 52 54-55 38-39F 40-41C 46-48 30-31A 32-33A 116-117 118 96-970 10-12 B

Sack-Up Warning Alarm Battery & Wiring (Main) Brake Control and Lines Brake Assembly, Parking Brake Group Axle Brake Valve Bucket Assembly Bucket Indicator Bucket Teeth Bucket Leveler, Automatic Bucket Cylinder Assembly

46-48 46-48 88-89E (See Note) 100-101A 90-91 26-27 13 198 116-117 56 C

Cab, Canopy Cab, Enclosure Clutch Cut-Out Switch Clutch Groups Controls, Hydraulic Valve Controls, Transmission Control Valve Assembly, Main Control Valve Assembly, Transmission Control Valve Console Counterweight Converter, Torque Cooling System, Engine (GM) Cooling System, Engine (PO) Cradle, Axle Cushion Valve Cutting Edge Cylinder, Bucket Cylinder, Lift Cylinder, Steering Revision 8 - March, 1982

10-12 104-106 92-92A (See Note) 58-69 82-83 64-69 (See Note) 8-9B 10-12 (See Note) 34-34F 34H-35B 10-12 74P-75 26-27 56 57

76-76C 3

o Decals & Identification Differential Group Differential Group No Spin Drive Shaft Assy.

240-25 102-103L 103M 93 E

Electrical System, Main Emergency Brake Engine & Related Parts (GM) Engine & Related Parts (PO) Engine Cooling (GM) Engine Cooling (PO) Engine Controls (GM) Engine Controls (PO) Engine Mounting (GM) Engine Mounting (PO) Ether Start Kit Ether Start Switch Exhaust System (GM) Exhaust System (PO)

46-48 86-87 30-31 A 32-33A 34-34F 34H-35B 36-36A 36B-37 30-31A 32-33A 22-23 22-23 38-39F 40-41C F

Fenders Filter, Engine Oil (GM) Filter, Engine Oil (PO) Filter Assembly, Hydraulic Oil Filter Assembly, Transmission Oil Filter Assembly, Fuel Floor Plates & Seat Support Frame, Front & Rear Fuel Tank & Lines (GM) Fuel Tank & Lines (PO)

24C 30-31A 32-33A 84A 84 30-33A 20 10-12

28 29

G

Gauges, Instrument Panel Guards, Belly Pan

44-45B 14-15 H

Headlights Hood Hoist Cut-Out~ Automatic Hub, Axle Hydraulic Control Valve Levers, Main Hydraulic Control Valve, Main (1 Spool) Hydraulic Control Valve, Main (3 Spool) Hydraulic Pump, Main & Steering

4

42-43A 8-9 118

98-99F 58-63A 68-69 64-67 70-71 0

Revision 8 - Marcn, 1982

Hydraulic Hydraulic Hydraulic Hydraulic

Reservoir System, Main System, Steering System, Transmission

10-12 50-S1E 72-74M 80-81 I

Identification, Decals and Instrument Panel

240-25

44-458 L

Lift Arm Lift Arm Linkage Lift Cyl inder Lights Lights, Dash

18-19A 18- 19A 57 42-43A 44-45B M

Main Hydraulic System Main Hydraulic Pump Muffler (GM) Muffler (PO)

50-51E 70-71 D 38-39F 40-41C 0

Oil Filter Assembly~ Hydraulic Oil Filter Assembly, Transmission Orbitrol Assembly, Steering

84A 84 78-79K

P Paint Parking Brake Assy.

Parking Brake Lever Assy.

Parking Brake & Linkage Pivot Group, Main Planetary Hub Power Brake Valve Propeller Shaft Assemblies Pump, Main & Steering Hydraulic

240-25 (See Note) 86-86A 86B-87 16-17 98-99F 90-91 94-95 70-710 R

Radiator Assembly Reservoir, Fuel Reservoir, Hydraulic

Revision 8 - March, 1982

34-350 28-29 10-12

5

S

Seat Assembly Seat Support Shaft Assemblies~ Propeller Sheetmetal Shroud~ Front Starter, Engine Steering Cylinder Steering Gear Installation Steering Hydraulic System Steed ng Pump Steering Valve Assembly (Cushion) Steering Valve Assembly (Orbitrol) Switch, Back-Up Alarm Switch, Battery Switch, Clutch Cut-Out Switch, Ether Start Switch, Proximity (Limit) Switch, Starter Swivel Joint Assembly

21

20 94-95 8-9B 10-12 46-48 76-76C 77

72-74M 70-710 74P-75 l8-79K 46-48 44-45B 92-92A 22-23 116-118 44-45B 53

T

Teeth, Bucket Tires & Wheels Tools Torque Converter Assembly Transmission Assembly Transmission Control Valve Assembly Transmission Controls Transmission Hydraulic Filter Transmission Hydraulic System Transmission Mounting Parts

19B

24-24B 240-25

(See Note) (See Note) (See Note)

82-83 84 80-81 85

v Valve, Brake Valve Controls, Main (2 Spool) Valve Controls, Main (3 Spool) Valve Controls, Main (4 Spool) Valve, Cushion Valve, Main Hydraulic Control Valve, Orbitrol

90-91 58-59 60-61 62-63

74P-75 64-69 78-79K W

Wheels Windshield Wiper Kit Wiring, Bucket Leveler and Hoist Cut-Out Wiring, Main Wiring, Accessory Instrument Panel NOTE:

6

24-24B 112-113 116-118

46-48 108-109

For Items Noted Above, Consult Allison Transmission Parts Manua 1.

Revision 8 - March, 1982

1

7

8

9

TP3145

8

SHEETMETAL SHaOUDING Item

Description

Part No

Qty

(For Machines Having Serial Number Through 15-1689) 1 1A 2 +3 @3 4 4A 5 6 *6 7 7A 7B 8 9 9A 9B 9C 9D 9E 9F 10 11 12 13 14 15 16 17 17A 18

8100240 8100077 2101160 2101158 2107128 8100050 8100048 8101455 2100320 2103822 8100222 8100026 8100064 6954943 2100164 6851803 6851805 6851806 6951475 2031389 2031615 2079613 2062539 8107157 2079612 2098321 8106633 2064185 8100241 8100048 2100302

Bolt - Grille to Cowl Washer, Flat Grille Assembly Cowl Assembly I Rear Cowl Assembly I Rear Bolt - Cowl to Frame Nut Pin I Cotter Rod Rod Bolt - Hood Assembly to Rear Cowl and Cockpit Washer, Lock Washer I Flat Button, Rubber Plug Hood Assembly (Include Items 9A through 9F) Panel Assembly, Top Panel, Side (RH) Panel, Side (LH) Bolt (Side Panels to Hinge) (N I) Washer (NI) Nut (Nj) Seat I Panel Catch Pin Pin, Cotter Base, Panel Catch Rivet/ Pop Washer Latch Bolt Nut Rod '

4

4 1 1 1 4 4 2 2 1 4

4 4

8 1 1 1 1 8 8 8 4 4 4 4 16

4 4 4

4 2

* To be used with Spark Arrestor only. + For Machines Having Serial Number Through 15-1605 @ For Machines Having Serial Number 15-1606 Through 15-1645

REVISION 4 - NOVEMBER, 1978

9

/

,'\I

/

(

~J

/ /

/

1120L __

9A

,

"..J

REVISION 4 - NOVEMBER, 1978

TROIAN SHEETMETAL SHROUDING

Item

Part No

Description

Qty

(For Machines Having Serial Number 15-1690 and Higher) 1 2 3 4 5

6 7 8 9

10

2109602 2031579 2031622 2032965 2109603 2032345 2067426 2036818 2071029 2036816

11

*12

+12 13 14 15 16 17 18 19 20

21

22 23 24 25 26 27 28 29 30 31 32 33 34 35

2109609 2117002 2071029 2036816 2031479 2036816 2031391 2031617 2031479 2036816 2031391 2031617 2105188 2031475 2031391 2109646 2109647 2079612 2098321 2064185 2062539 2036811 2031758

Rear Cowl Assembly Bolt - Cowl to Frame Nut Flatwasher Grille Assembly (Hinged) Bolt, Hinge Locknut F1atwasher Bolt - Grill to Cowl Flatwasher Seat Support & Hood Mount Assembly (See Page 20) Hood Assembly Hood Bolt - Hood to Cowl and Cockpit Flatwasher Bolt - Hood to Cowl Flatwasher Lockwasher Nut Bolt - Hood to Cockpit Flatwasher Lockwasher Nut Cover, Air Cleaner Access (When Used) Bolt (When Used) Lockwasher (When Used) Side Panel Assembly - R.H. (Includes Items 28 and 29) Side Panel Assembly - L.H. (Includes Items 28 and 29) Seat, Panel Catch Rivet, Pop Base, -Panel Catch Rivet, Pop Latch Pin Washer Pin, Cotter

1 4 4

4 1 2 2

4 2 2 1

1 8 8 2 2

2 2 2 4 2

2 1 3 3 1 1 4

8 4 4

4 4

*For Machines Having Serial Numbers Thru 15-1808 and 15-1810. +For Machines Having Serial Numbers 15-1809, 15-1811 and Higher.

REVISION 8 - MARCH, 1982

9B

1 2

35

3

34

4

33 32

5

31

8

30

2~

9

28 27 26 25

10

24

23

11

12 13 14

22

21

15

28

16

17

19 18 TP31.31

TROIAN Frame Group

Item

*1 *lA *lB *lC +1 +lA +lB 2 2 #3 @3 4 4A 4B 5 5A 58 6 6A 7 8 9 10 lOA lOB 10C 11 12 13 13A 14 15 16 16A 17 18 18A 18B 18C

Part No

2031588 2036822 2031396 2067438 2102389 2036822 2067438 2102307 2102307 2102675 2112413 2031521 2031619 2032962 2031521 2032962 2031619 2056477 2041076 2100092 ------2098386 2101258 2036814 2031389 2031615 2101888 2100060 2031614 2031624 2101133 2100088 2031519 2031619 2030225 2111269 ------2031 562 2116008 180 2039493 18E 2031433 19 2111189 $20 2102404 ¢20 2116991 21 2039989 22 2032416 22A 2031376 23 2095110 24 2095111 25 2031521

Description

Bolt (Optional) (Corr. PIN) Washer, Flat (Optional) Washer, Lock (Optional) Locknut (Optional) Bolt (Optional) Washer, Flat (Optional) Nut, Lock (Optional) Counterweight (Optional)(480#) Counterweight (Optiona1)(1920#) Frame Assembly, Rear Frame Assembly, Rear Bolt Nut Washer, Flat (N.l.)

Bolt Washer, Fl at Nut (N.!.)

Bolt Nut ROPS Assembly Plate, ROPS Certification (N.S.S.) (Furn. W/ROPS Assembly) Screw, Drive Screw Washer, Flat Washer, Lock Nut P1 ate, Cover Deck Assemb1y,Front Shroud Bolt Nut Link, Safety Step Assembly (Corr. PIN) Bolt Nut (N.L) Fitt i ng, Crease Cover Assembly (Include Items 18A-18E & 19) Cover (N.S.S.)(Order Item 18) Bo 1t (N • 1. .)

Washer (N.!.)

OIRing (N.!.)

Bolt (N.L) OIRing Frame Assembly, Front Frame Assembly, Front Plug, Magnetic Bolt Nut Pin Pl ate, Capture Bolt

REVISION 8 - MARCH, 1982

Qty

6 12 4 4 4 12 6 2 8 1 1 4 4 6 2 2 2 4 4 1 4 4 4 4 4 1 1 2 2 1 3 6 6 2 1 1 ..

1 1 1 1 1 1 1 8 16 2 2 4 11

TROIAN Frame Group Item

Part No

25A 26 26A #27 28 @28A @28B @28C @28D 29 30 30A 30B #31 @3l @31 #32 @32 #33 #33A @33 @33A @33B 34 34A #35 @35 @35A #36 #37 #37A

2031393 2031571 2067437 2100059 2033249 2112459 2112458 2032007 2031985 2100088 2031519 2031393 2031619 2098678 2044117 2044118 2101234 2080085 2031568 2067437 2031486 2031391 2041069 2032416 2031376 2102078 2112412 2077885 2101235 2031475 2031391

Description

Washer, Lock Bolt Nut Bushing Fitting~ Grease (Supersedes PIN 2033250) Grease Line, Front Cradle Pin (N.I.) Grease Line Rear Cradle Pin (N.l.)

Adaptor, 90° (At Cradle Pin)(N.l.)

Adaptor, Straight (At Frame){N.l.)

Step Assembly (Optional) (See Note 1) Bolt (Optional) (See Note 1) Washer, Lock (N.l.) (Optional) (See Note 1 ) Nut (N.I.)(Optional) (See Note 1) Shim Spacer ( 1116) Spacer (1/8) Pin Pin Bolt Lock Nut Bolt Washer, Lock (N.I.) Nut Bolt Nut Cradle Assembly Cradle Assembly (Inc1. Item 35A) Bushing (N.I.) Plate, Capture Bolt ~asher, Lock

*

~

~ ~ ~

~

Used with 480 # Counterweight Used with 1920# Counterweight For Machines Having Serial Numbers For Machines Having Serial Numbers For Machines Having Serial Numbers For Machines Having Serial Numbers

~OTE

12

Qty

1:

4 2 2 2 2 1 1

2 2 3 6 6 6 6 AIR AIR 2 2

2 2 2 2 2

8 16 1 1

2 2

4 4

thru 15-1772 15-1773 and Higher thru 15-1808 & 15-1810 15-1809, 15-1811 & Higher

Steps are standard equipment on machines having serial numbers 15-1792 and higher

REVISION 8 - MARCH, 1982

Z

3

•I

11

9

8

7

TP3168

BUCKET INDICATOR (For Machines Having Serial Numbers Through 15-1798) Item

1 2 3

Part

No

6

2031621 2101218 2057129 2101212 2101250 2096438

7 8 9 10 lOA lOB

2101683 2101219 2031481 2031391 2031617

4

5

-------

REVISION 8 -

Description

Nut, Lock Bracket, Indicator Rod Nut, Jam Rod Assembly, Indicator Screw~ Set Pointer Cylinder, Bucket (See Index) Plate, Mount Clamp, Indicator Rod Bolt Washer, Lock Nut

MARCH~

1982

Qty

1 1

1 1

1

1

-

1

1

2 2 2

13

"'---....

------

===--~:

...-

BELLY PANS AND GUARDS (OPTIONAL) Item

1 2 3 3A 3B 4 4A 4B 5 6 6A 6B 7 8 8A 8B 9 10 lOA lOB 11

Part No 2103532 2102180 2031577 2032965 2031622 2031581 2032965 2031622 2102183 2031577 2032965 2031622 2102186 2031581 2032965 2031622 2103533 2031577 2032965 2031622 2102190

Description

Qty

Guard Assembly, Brake Line (R.H. Front & L. H. Rear) Pan Assembly, Front Belly Bolt Washer Flat Nut Bolt Washer, Flat Nut Pan Assembly Transmission Belly Bolt Washer, Flat Nut Pan Assembly, Axle Cradle Bolt Washer, Flat Nut Guard Assembly, Brake Line (L.H. Front & R.H. Rear) Bolt Washer, Flat Nut Pan Rear Belly

OCTOBER 1976

2 1 4 4 4 2 2 2 1 2 2 2 1 4 4 4 2 4 4 4

I

I

1

I

15

~-,-----------------~-"'::::;.,;

-------------------------2

--------------------------6 -----------------------1

(~i~-·----------__--__-8 ~

~,

9 TP3137

UPPER PIVOT GROUP /

Item 1

2 3 4 5 6 7 8 9

16

Part No

2037661 2104124 2102691 2101263 2102692 2102177 2101261 2102694 2037665

/

Description

Qty

Bolt Pin, Upper Pivot (Supersedes PIN 2102693) Seal Housing, Bearing Spacer Bushing, Thrust Retainer, Bearing Plate, Cover Bolt

6 1 1 1 1

1 1 1

6

OCTOBER 1976

~-'-------------2

@.

I

3

i Ii '

4

i ~t). !~

5

-------------------------s

~---------------------9

i::==-----------18 TP3133

LOWER PIVOT GROUP

Item 1

2 3 4

5 6 7 8 9

10

Part No 2037665 2102694 2101261 2037657 2101260 2101268 2101263 2102691 2104125 2037661

Description Bolt Plate, Cover Retainer, Bearing Bolt Plate; Capture Bushing, Thrust Bearing, Housing Seal Pin, Lower Pivot (Supersedes PIN 2101265) Bolt

OCTOBER 1976

Qty 6 1 1

2 1 1 1 1 1

6

17

N M o-i

-

...... co

c::rlI

U')

c:::o

cr-.!

C"oI

...,.

C"oI cr-.!

C'":>

'cr-.!

Q

co

('0.1

~ ------------------~~~ =

('0.1

<I"")

Q

<I"")

('0.1

18

< I"")

M 0..

E-<'

TROIAN LIFT ARM AND LINKAGE

Item

Part No

1

2037624 2031391 2067433 2095064 2044118 2044117 2117328 2097887 2095058 2095059 2104644

1A 1B 2 2A 2B 2C 3

4 5 6 7 8 8A 9 9A 9B 9C 10 lOA lOB 11

12 12A 12B 12C 120 12E 13 14 15 16 16A 17 17A 17B 18 l8A 19 20 20A 20B 20C 200 20E 21 22 23 23A 238

-------

2037624 2067433 2095064 2044118 2044117 2117328 2037624 2031391 2067433 2095064 2037624 2031391 2067433 2044118 2044117 2117328 2095064 2030225 2095050 2037710 2067437 2095110 2106144 2093912 2031521 2031393 2095111 2037624 2031391 2067433 2044118 2044117 2117328 2101818 2102397 2037627 2031391 2067433

Description

Bolt (Supersedes PIN 2031487) Washer, Lock (N.I.) Nut (Supersedes PIN 2031617) Pin Spacer (.1345)(N.I.) Spacer (.1050)(N.I.) Spacer (.0747}(N.I.) Link Assembly (Includes Item 30) Bushing Spacer, Tube Lever Assembly (Includes Items 4 & 5)(Corr. PIN) Cylinder, Bucket (See Page 56) Bolt (Supersedes PIN 2031487) Nut Pin Spacer (.1345)(N.I.) Spacer (.1050)(N.I.) Spacer (.0747)(N.I.) Bolt (Supersedes PIN 2031487) Washer, Lock (N.I.) Nut (Supersedes PIN 2031617) Pin Bolt (Supersedes PIN 2031487) Washer, Lock (N.I.) Nut (Supersedes PIN 2031617) Spacer (.1345)(N.I.) Spacer (.1050)(N.I.) Spacer (.0747)(N.I.) Pin Fitt i ng, Grease Bushing Bolt (Supersedes PIN 2031571) Nut (Supersedes PIN 2031621) Pin Spacer (.1345)(N.I.) Spacer (.0747)(N.I.) Bolt Washer, Lock Plate, Capture Bolt (Supersedes PIN 2031489) Washer, Lock (N.I.) Nut (Supersedes PIN 2031617) Spacer (.1345)(N.I.) Spacer (.1050){N.I.) Spacer (.0747)(N.I.) Pin Arm Assembly, Lift (Includes Items 15 & 26) Bolt (Supersedes PIN 2031487) Washer, Lock (N.I.) Nut (Supersedes PIN 2031617)

REVISION 8 - MARCH, 1982

Qty

1 1

1 1

AIR AIR AIR 1

2 1

1

-

1 1

1

AIR AIR AIR 1 1 1 1

1 1

1

AIR AIR AIR 1

4 2 2 2 2 AIR AIR 4 4 2 2 2 2 AIR AIR AIR 2 1

2 2 2 19

I ROlAN LIFT ARM AND LINKAGE

Item

Part No

24 25 25 26 27 27A 27B 27C 28 28A 28B 29 30 31

2095063 2095072 2095073 2095051 2098490 2044118 2044117 2117328 2037624 2031391 2067433 2030225 2095058 2030225

19A

Description

Pin Spacer (3/8) Spacer (1/2) Bushing Pin Spacer (.1345)(N.I.) Spacer (.1050)(N.I.) Spacer (.0747)(N.I.) Bolt (Supersedes PIN 2031487) Washer, Lock (N.I.) Nut (Supersedes PIN 2031617) Fitting, Grease Bushing Fitt ing, Grease

Qty

2 AIR

AIR 2 1

AIR AIR AIR 1 1

1 1

2 2

REVISION 8 - MARCH, 1982

I ROd. . ·

B

A

6112

BUCKET TEETH (OPTIONAL)

Tooth Assy* 2072057 2072923

Fig.

A B

Item No. 1 Point 2072035 2072035

Item No. 2 Pin 2063552 2063552

Item No. 3 Snank 2072034 2072920

Item No. 4 Bolt 2031567 NOTE 1

Item No. 5 Bolt 2031565 NOTE 1

Item No. 6 Nut 2067437 NOTE 1

*TOOTH ASSY. PART NUMBERS LISTED INCLUDE ITEMS 1-3.

NOTE 1:

NOT APPLICABLE.

Revision 8 - March, 1982

19B

FLOORPLATE AND SEAT SUPPORT Item

Part No

1 2 3 4 5 6 7 8 9 10

2111345 2071029 8100026 2111351 2071029 8100026 2102102 8100247 2102107 8100048

20

Qty

Description Floorplate Assembly (Supersedes PIN 2100128) Screw - Floorboard to Deck Lockwasher Seat Support and Hood Mount Assembly (Super. PIN 2101778) Screw - Seat Support to Deck Lockwasher Seat Support and Hood Mount Assembly (Without Cab) Bolt - Rear Plate to ROPS Bracket (Without Cab) Washer (Without Cab) Nut (Without Cab)

1 2 2 1 4 4

1 2 2 2

Revision 5 - May, 1979

2

3

5

9~~~~~~~3F~6 8--------------···~

\'-----7

TP2687

SEAT ASSEMBLY Item

Part No

*A +A

2096564 2313673 6954754 6851916 6954755 6954752 6851915 6954753 6954755 6953234 6953709 8100083 8100073 2092048

*1 +1 2 *3 +3 4 5

6 7 8 9 10

Description Seat Assembly ( I ncl udes I terns 1 through 9) Seat Assembly (Includes Items 1 through 9) Backrest Backrest Capscrew Shell Assembly Shell Assembly Cushion I Seat Capscrew Adjuster Adjuster Nut Lockwasher Belt, Seat (N.I.)

Qty 1 1 1 1 7 1 1

1 4 1

1 4 4 1

*For Machines Having Serial Number Through 15-1589. +For Machines Having Serial Number 15-1590 and Higher.

REVISION 4 - NOVEMBER, 1978

21

I

../ I

I I /

r--

/'

/

~

~

@

~/~\,/

,'-----~~

-22

REVISION 4 - NOVEMBER, 1978

ETHER START KIT Item

Part No

A 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22

2110171 2036555 6851829 8101797 2032958 8100029 8100028 6954998 2051065 6954738 6954324 2032850 8101902 8100073 8100434 6851830 6954737 2046559 2051115

-------------------------

Description Ether Start Kit (Sup. PIN 2096478) (Incl. Items 2,7 19 I 10, 15, 16) Cylinder, Fuel Clamp Assembly, Cylinder Bolt - Valve and Clamp to Fan Shroud Flatwasher Lockwasher Nut Valve Assembly Terminal Fitting, Valve Tube with Fitting Clip - Ether Start Line Bolt Lockwasher Flatwasher Atomizer Switch, Push Sleeve, Neoprene Terminal Switch I Battery (See Pages 44-45B) Wire (See Pages 46-48) Wire (See Pages 46-48) Wire (See Pages 46-48)

REVISION 4 - NOVEMBER; 1918

Qty 1 1 1 4 4 4 4 1 1 1 1 1 1 1 1 1 1 1 1

---

1

24

2

3

4

5

6

REVISION 4 - NOVEMBER, 1978

TI RES AND WHEELS

Item

Part No

+A

2102361 2101224 2083081 2056824

1 2 2A *3

4 5 6

2038437 2034823 2038438

Description Wheel Assembly (Includes Ite'ms 1,4,5 & 6) Rim Base Assembly Valve Assembly (Includes Item 2A) Cap, Valve Tire - 13.00 x 24 (Tubeless Tire) Ring, Side '0' Ring Ring, Lock

Qty

4 4 4 4 4

4 4 4

+ For Machines Equipped with Shoe Brakes * Not Sold For Replacement +B

1

2 2A *3 4

5 6

2104157 2104150 2083081 2056824 2047554 2030168 2047553

Wheel Assembly (Includes Items 1,4, 5 & 6) Rim Base Assembly Valve Assembly (Includes Items 2A) Cap, Valve Tire - 13.00 x 24 (Tubeless Tire) Ring, Side '0' Ring Ring, Lock

4 4 4 4

4 4 4 4

+ For Machines Equipped with Disc Brakes * Not Sold For Replacement +C 1 ,2 2A 2B *3 4 5 6

2102875 2100487 2046286 2056824 2030204 ------2060006 2059592 2042719

Wheel Assembly (Includes Items 1,4,5 & 6) Rim Base Assembly Valve Assembly Cap, Valve Adapter Tire - 15.5 x 25 (Tubeless Tire) Ring, Side 10' Ring Ring, Lock

4 4 4

4 4 4 4 4 4

+ For Machines Equipped with Disc Brakes * Not Sold For Replacement

REVISION 4 - NOVEMBER, 1978

24A

TIRES AND WHEELS Item

Part No

A 1 2

2102665 8219906 8100247 8100048 8100024

3 4 *5

-------

Description Rim Assembly Cap Bolt - Ca P t 0 Protector N ut Lockwasher Tire, 18.4 x 26 - 10PR and Tube

Qty

4 4 4 4 4 4

* Not Sold For Replacement

i..-

24B

REVISION 4 - NOVEMBER, 1978

TROJAN FENDERS* (NOT ILLUSTRATED) Item

Description

Part No

Fender, Front Fender, Front Bolt, Front Fender to Frame Fender, R.H. Rear Fender, L.H. Rear Angle, Rear Fender Mount Bolt, Rear Fender Mounting Washer, Lock Nut

@1

2100470 2117598 +1 2 2031521 3 2100475 4 2100476 5 2100477 6 2031519 6A 2031393 68 2031619

Qty

2 2 6 1 1

2

6 6 6

*Optional For Machines Having Serial Numbers Thru 15-1798; Standard Equipment For Machines Having Serial Numbers 15-1799 and Higher. @For Machines Having Seri a 1 Numbers Through 15-1808. + For Machines Having Serial Numbers 15-1809 & Higher.

.

REVISION 8 - MARCH, 1982

24C

iROd• •

1

2

8

4

~5

240

REVISION 7 - JANUARY, 1981

Tools

Item

Part No

A

2062739

1

-------

2 3 4 5

2030341 2062207 2062738 2062737

6

-------

7

2030342 2072266

8

Description

Gun Assembly. Grease (Incl. Items 3, 4. 5)(Optional) Not Applicable Socket Gun, Grease (Optional) Hose (Optional) Coupler, Hydraulic (Optional) Not Applicaole Handle Wrench, Chain

Qty

1 1

DECALS (Not Illustrated) 1 1

6955953 6955954

Kit, Decal (GM)(Supercedes 2100663) Kit, Decal (PD)(Supercedes 2101495)

1 1

Paint (Not Illustrated) 1

2 3 4

5 6 7 8

6960207 Black (1 U. S. Ga 1. ) 6960208 Yellow (1 U.S. Gal.) 6960209 Red (1 U.S. Gal.) 6960213 Yellow Primer (1 U.S. Gal.) 696021D Black (12 oz. Aerosol Can) 6960211 Yellow (12 oz. Aerosol Can) 6960212 Red (12 oz. Aerosol Can) 6960214 Yellow Primer (12 oz. Aerosol Can)

REVISION 7 - JANUARY, 1981

25

~------------------------------~~-,

BUCKET ASSEMBLY Item

Description

Part No

Qty

2098701 2096515 2098704 2096514

Bucket Assembly 1.1/2 cu. yd. (I ncl . Items 2-4) Edge, Cutting, L.H. Side Edge, Cutting Edge, Cutting, R.H. Side

1 1 1 1

3 4

2098706 2096515 2070835 2096514

Bucket Assembly, 1.3/4 cu. yd. (Incl. Items 2-4) Edge, Cutting L. H. Side Edge, Cutting Edge, Cutting, R.H. Side

1 1 1 1

1 2 3 4

2101129 2101138 2070835 2101137

Bucket Assembly, 1.3/4 cu. yd. (Incl. Items 2-4) (Low Profile) Edge, Cutting, L.H. Side Edge, Cutting Edge, Cutting, R.H. Side

1 1 1

1 2 3 4

2098707 2096508 2070835 2096507

Bucket Assembly, 2 cu. yd. (Includes Items 2-4) Edge, Cutting, L. H. Side Edge, Cutting Edge, Cutting, R.H. Side

1 1 1 1

1 2 3

2098713 2096522 2070835 2096521

Bucket Assembly, 2.1/4 cu. yd.

Edge, Cutting, L.H. Side Edge, Cutting Edge, Cutting, R.H. Side

1

2 3 4 1 2

4

I

OCTOBER 1976

1

1 1 1 1

(Includes Items 2-4)

27

3

11 _ _ _ __ 10

8

TP3157

.

FUEL TANK AND LINES (GM)

Item

Part No

------2041177 2032009 2101650 2101651 2031555 6 7 2038032 8 2100199 SA 2031770 2101155 9 10 2032009 11 2087435 1

2 3 4 5

Description

Qty

-

Engine (See Index) Fitting, Straight (Corr. PIN) 0 Elbow, 90 Hose Hose Bolt Plug, Pipe Tank Assembly, Fuel Pin, Cotter (Breather) (N.I. ) Dipstick Elbow, 900 Elbow, 900

1 1 1 1

4 1 1 1

, ·1

1

28

OCTOBER 1976

1132L

FUEL TANK AND LINES (PO) Item

Part No

1 2 3 4 5 5A 6 7 8 8A 9 10 11 12

8103007 2034776 2073903 2031997 2101643 2032859 2101642 8100271 2100199 8100533 2038032 2101155 2087435 8105645

Description Coupling Adapter I Straight - Primer Pump (Corr. P!N) Connector (Corr PIN) o Elbow, 45 (Fuel Return) (Corr. PIN) Hose - Return Line Clip (N.I.) (Corr. P!N) Hose - Tank to Primer Pump Bolt Tank Assembly I Fuel Pin, Cotter (Breather) (N.I.) Plug, Pipe - Tank Drain Dipstick aJld Cap Elbow I 90 - Tank Return 0 Elbow f 45 - Tank Suction (Corr. PIN)

REVISION 4 - NOVEMBER, 1978

Qty 1 1 1 1 1 1 1 4 1 1 1 1 1 1

29

TROdAN

30

·TROIAN Engine And Related Parts (G.M.) Item

Part No

Description

Qty

* 1 2098044 Engine Assembly

1

3 4 5 6 * 7 8 9 10

8 8

+ 1 2107107 2 -------

14 14Jl 15 16 17 18 19 20 21

2032141 2031391 2031479 2031391 2105085 2037636 2031392 2037626 2031391 2095967 2031569 2102286 2036820 2067437 2101026 2032960 ------2088815 2031996 2032310

22

-------

23 24 25 26 27 28 29 30 31 32 33 34 35 35 36 36 37 37 @38 @39 @40 @41 @42 @43 @44 @45

------2053266 2035717 2032294 2053268 2032866 2036816 2031391 2031473 2032854 ------6952823 6950967 6960326 2021737 6960157 2021736 6960158 2084897 2068779 2096366 2030839 2031393 2033427 6751572 2031486

11

12 13

Engine Assembly Transmission Assy. (See Allison Parts Manual) Bolt Washer, Lock Bolt, Transmission To Engine Washer, Lock Mount Assy., Engine and Radiator Bolt, Mount to Engine Washer, Lock Bolt, Mount to Engine Washer, Lock Mount, Shock Bolt, Mount to Frame Washer, Flat Washer, (N.!.)

Locknut Bracket, Lift Washer, Flat Bolt, (Furnished with Engine) Hose, Engine Oil Pressure Elbow, 45° Tee Switch, Engine Oil Pressure (See Page 46-48) Gauge, Engine Oil Pressure (See Page 44-45B) Bushing Reducer (Heater Connection) Valve, Shut Off (Heater Connection) Elbow, 90° Bushing, Reducer Clip, Wiring Harness to Engine Washer, Flat Washer, Lock Bolt Clip, Wiring Harness to Engine Bolt (Furnished with Engine) Fan Element, Lube Oil Filter (Cartridge) Element, Luboil (Spin-On) Element, Primary Fuel Filter (Cartridge) Element, Primary Fuel Filter (N.I.)(Spin-On) Element, Secondary Fuel Filter (Cartridge) Element, Secondary Fuel Filter (Spin-On) Alternator (55 AMP) Pulley Bar, Alternator Mount Bolt, Alternator to Mount Bar Washer, Lock Spacer Capscrew, Socket Head Bolt,Mount Bar to Engine

REVISION 8 - MARCH, 1982

1

12 12 1 2

2 4 4 2 2 4 2 2 1 2 1

2 1

1 2 1 1 1

1

1 1 1 1 1

1 1 1

1 1 1 1 1 1 1

2 1 1 31

••ao....

Engine And Related Parts Continued

Item

@4E @47 @4E @49 @5C @51 @5~

@52 *5~ +5~

5~

+5f #5J

#5f #5~

#6C #61 #62 #63 #64 #65 #66 #67 #68 #69 #70 #71 #72 #73 #74 #75

Description

Part No

2031391 2081010 2032959 2031390 2031450 2031475 2031391 2031617 2201979 2045750 2052051 2106990 2084897 2068779 2115385 2031477 2031391 2031525 2031393 2031619 2101026 2031391 2031475 2032960 2115449 2031477 2031391 2031617 2031452 2031390 2036815

Washer, Lock Strap, Adjusting Washer~ Flat Washer, Lock Bolt, Strap to Alternator Bolt, Strap to Lift Bracket Washer, Lock Nut Belt, Fan (Set of 2) Belt, Fan (Set of 2) Belt, Alternator (Set of 2) Mount Assy., Engine and Radiator Alternator (55 AMP) Pulley Bracket, Alternator Mounting Bolt Washer, Lock Bolt Washer, Lock Nut Bracket" Lift Washer, Lock Bolt Washer Strap Adjusting Bolt Washer, Lock Nut Bolt Washer, Lock Washer. Flat * +@# -

3M

Qty

For For For For

machines machines machines machines

having having having having

serial serial serial serial

number number number number

1

1 1

1 1 1 1 1 1

1 1

1 1

1 1

3 3 1

1 1

1

2 2 2 1 1 1 1 1 1

1

thru 15-1605 15-1606 & higher thru 15-1780 15-1781 & higher

REVISION 7 - January, 1981

1119L

32

REVISION 4 - NOVEMBER, 1978

ENGINE AND RELATED PARTS (P.O. ) Item

Part No

1

2097785

2 3 4 5 6 7 8 9 10 11

*12 13 14 15 16 17 18 19 20 21

22 23 24 25 26 27 28 29 30 31 32

33 34 35 36 37 38 39 40 41 42 43 44 45

8100780 8100026 8100224 8100026 2104350 2104351 8103749 8100053 8100241 8100060 2104339 8100281 8100436 2102286 2095967 2067437 2101474 6952802 6952802 8102847 2004358 2033084 2035717 8103016 2088815 2032310 2032866 8100434 8100026 8100221 2084897 8401819 8103426 2035708 2098946 8100064 8100026 2037433 2031250 8100434

Description Engine Assembly Transmission Assembly (See Allison Transmission Parts Manual) Bolt - Flex Plate to Flywheel Lockwasher Bolt - Transmission to Engine Lockwasher Mount, Engine - R.H. Mount, Engine - L. H. Bolt - Engine Mount to Engine Lockwasher Bolt - Engine Mount to Radiator Mount Locknut Mount Assembly I Radiator Bolt - Radiator Mount to Frame Flatwasher Flatwasher Mount, Shock Locknut Element, Engine Oil Filter Filter I Fuel - Primary Filter I Fuel - Secondary Bushing, Reducer Nipple, Pipe Coupling, Pipe Valve, Shut-Off Elbow 450 Hose Assembly - Engine Oil Pressure Line Tee - Engine Oil Pressure (At Gauge) Switch, Engine Oil Pressure (See Battery and Wiring) Gauge, Engine Oil Pressure (See Instrument Panel) Clip - Wiring Harness to Engine Flatwasher Lockwasher Bolt Bolt (Furnished with Engine) Alternator Pulley Bolt - Alternator to Bracket (Furnished with Engine) Spacer, Bracket Spacer Flatwasher (Furnished with Engine) Lockwasher (Furnished with Engine) Locknut (Furnished with Engine) Strap (Furnished with Engine) Bolt - Alternator to Adjusting Strap Flatwasher

REVISION 4 - NOVEMBER, 1978

Qty 1

8 8 12 12 1 1

8 8 6 6 1

2 2 4 2 2 1 1 1 2 2 2 2 2 1 1 4

3 3 3 1 1 1 1 1 1 1 1 1 1

33

ENGINE AND RELATED PARTS (P.O. ) Item

Part No

46 +47 48

2101391 2108573 8404107

Qty

Description Belt, Fan and Alternator (Matched Set of 2) Mount Assembly I Radiator Fan, Engine (Furnished with Engine)

1 1 1

*For Machines Having Serial Number Through 15-1605 +For Machines Having Serial Number 15-1606 and Higher

33A

REVISION 4 - NOVEMBER, 1978

1

TP3161

34

2

3

r

21

28

19

13

OCTOBER 1976

ENGINE COOLING SYSTEM (GM) Item

Description

Part No

Qty

(For Machines Having Serial Number 15-1511 - 15-1540; 15-1542 - 15-1551; 1~-1553; 15-1556 - 15-1559; 15-1562 Through 15-1566) 1 2 3 3 4 5 6 7 8 9 10 10A 10B 11 12 12A 13 13A 14 15 15A 15B 16 17 18 19 20 21 21A 21B

2106508 8100240

-_ .... _---

-------

2101238 8100048 2038900 8107853 6851774 2098349

------2103526 2103527 2100268 8100050 8100048 8100241 8100060 8101045 8100228 8100026 8100062 2055554 2045563 2001354 2101251 2101252 8103038 8100434 8100073

Shroud l Fan (Supersedes PIN 2100217) Bolt Support, R. H. Brace (See Note 1) Support L. H. Brace (N.I. )(See Note 1) Rod, Support Nut Hose Clamp Cap (Furnished with Radiator) Radiator Assembly (See Note 2) Bar (See Note 1) Plate I Baffle (R. H.) (N. I. ) Plate, Baffle (L.H.) (N.I.) Plate, Deflector Bolt Nut Bolt Nut· Valve, Drain (Corr. PIN) Bolt Washer, Lock Nut (N.I.) Clamp Spacer Hose (Corr. PIN) Tube Elbow Bolt Washer, Flat Washer, Lock NOTE 1:

Items 3 and 10 are no longer available. When servicing Radiator Brace Supports, Order Shock Mounting Field Kit PIN 2105069.

NOTE 2:

To Install Bolted Construction Radiator Shown on Page 340, Order Conversion Kit PIN 2107520.

REVISION 3 - AUGUST I 1978

1 4

-

-

2 8 1 6 1 1

-

1 1 1 4 4 4 4 1 1 1 1 1 1 1 1 1 6 6 6

34A

\ 25

29 22

&--1

1&

I015L

348

Revision 3 - August,1978

ENGINE COOLING SYSTEM (G.M.) Item

Description

Part No

Qty.

(For Machines Having Serial Number 15-1541; 15-1552; 15-1554, 15-1555; 15-1560; 15-1561 and 15-1567 Through 15-1605)

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35

2098349 6851774 8101045 8107853 2038900 2106508 8103038 8100073 8100434 2101252 8100228 2032960 2045563 2055554 8100026 8100062 2101251 2001354 8100050 8100048 2100268 8100048 2103526 2103527 2105052 2105053 8100048 2101238 2032962 2049889 2041570 2105016 2105017 8100537 2041570 8100024 8100048

Radiator Assembly (See Note) Cap (Furnished with Radiator) Cockl Drain Clamp, Hose Hose, Upper Radiator Shroud, Fan Bolt - Shroud to Radiator Lockwasher Flatwasher Elbow - Lower Radiator Hose Bolt Flatwasher Spacer Clamp - Tube to Fan Shroud Lockwasher Nut Tube Hose" Tube to Water Pump Bolt - Radiator to Mount Bar Nut Plate l Deflector Nut Plate, Baffle" R. H. Plater Baffle .. L. H. Mount Bar Assembly, Radiator - R. H. Mount Bar Assembly, Radiator .. L. H .

Nut Rod, Support Flatwasher Mount, Rubber Flatwasher Support, Brace - R. H. Support, Brace - L. H. Bolt Flatwasher Lockwasher Nut NOTE:

1 1 1

6 1 1

6 6 6 1 1 1 1 1 1 1 1 1 4 4 1

4 1 1 1 1 4 2 4 4 2 1 1 2 2

2 2

To Install Bolted Construction Radiator Shown On Page 340, Order Field Conversion Kit PIN

2107520.

REVISION 3 .. AUGUST ,1978

34C

••10.1. .

i 31 26

\ \t·

'~~---......, 7'

cr'U

'1 \

" \3D 28

5

1

47

\6

6160 4

340

REVISION 8 - MARCH, 1982

TROJAN Engine Cooling System (G.M.) Item

Part No

Description

Qty

(For Machines Having Serial Number 15-1606 and Higher) 1 2

3 4 5 6

7 8 9

10 11

12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 *44 *45 *46 *47

6960206 2006872 2032040 2106647 2106997 2031473 2031391 2032960 2101252 2031483 2032960 2045563 2055554 2031391 2031617 2101251 2001354 2067435 2041570 2106994 2049889 2067437 2057129 2107113 2041570 2049889 2041570 2105016 2105017 2031517 2033537 2067435 2107854 2107855 2107856 2107857 2107853 2031475 2031391 2031477 2032960 2031391 2031617 2116724 2116936 2032039 2116938

Radiator Assembly (See Page 35C-350) Cap (Furnished with Radiator) (Corr. PIN) Cock, Drain (Supercedes 8101045) Clamp, Hose (Supercedes 8107853) Hose, Upper Radiator Shroud, Fan Bolt - Shroud to Radiator (Supercedes 8100221) Lockwasher (Supercedes 8100026) F1atwasher Elbow - Lower Radiator Hose Bolt (Supercedes 8100228) Flatwasher Spacer Clamp - Tube to Fan Shroud Lockwasher (Supercedes 8100026) Nut (Supercedes 8100062) Tube Hose - Tube to Water Pump Locknut (Supercedes 8100060) Flatwasher Spacer Mount, Radiator Rubber Locknut Nut, Jam (Supercedes 8100525) Rod, Radiator Support Flatwasher Mount, Rubber - Radiator Support Rod Flatwasher Support, Brace - R.H. Support, Brace - L.H. Bolt - Brace Support to Engine (Supercedes 8100240) Nut, Jam (Supercedes 8102123) Locknut (Supercedes 8100060) Baffle, Radiator - R.H. Side Baffle, Radiator - L.H. Side Baffle, Radiator - Top Baffle, Radiator - Bottom Bar, Reinforcing Bolt (Supercedes 8106222) Lockwasher (Supercedes 8100026) Bolt-Side Baffles to Top and Bottom Baffle (Supercedes 8100223) Flatwasher Lockwasner (Supercedes 8100026) Nut (Supercedes 8100062) Stud Elbow Clamp, Hose Hose

REVISION 8 - MARCH, 1982

1 1 6 1 1 6 6 6 1 1 1 1

1 1

1 1 1

2 2 2 2 2

2 2 2 2 2 1 1 4 2

2 1 1 1 1

2 8 8 8

16 8 8 2 1

2 1

34E

TROIAN Engine Cooling System (G.M.) Item

Part No

Description

Qty

(For Machines Having Serial Number 15-1606 and Higher) *48 2115488 Tube, By-Pass *49 2116516 Gasket

1 1

*For Machines Having Serial Numbers 15-1820 & Higher.

34F

REVISION 8 - MARCH, 1982

• ••0.1. .

1

2 3

8

.

....

~

1

19 11

11

16

15

14

13 . TP3159

34H

REVISION 8 - MARCH 9 1982

ENGIN.E COOLING SYSTEM (PD) Item

Description

Part No

Qty

(For Machines Having Serial Number Through 15-1605) 1 2 3 3 4 5 6 7 8 9 10 10A 10B 11 12 12A 13 13A 14 15 16 17 18 19 19A 19B

2106507 Shroud, Fan (Supersedes PIN 2100216) 2031517 Bolt 2101236 Support, R. H. Brace 2101237 Support, L. H. Brace (N.I.) 2101238 Rod I Support 2031619 Nut 2101241 Hose 2032040 Clamp 6851774 Cap (Furnished with Radiator) 2098349 Radiator Assembly (See Note 2) ------- Bar (See Note 1) 2103526 Plate, Baffle (R.H.) (N.I.) 2103527 Plate, Baffle (L. H.) (N.I.) 2100268 Plate, Deflector 2031521 Bolt 2031619 Nut Bolt (See Note 1) ------- Nut (See Note 1) 2006872 Valve, Drain (Corr. PIN) 2032824 Clip 2048921 Hose 2101249 Tube 2101241 Hose 2031448 Bolt 2031390 Washer, Lock 2036815 Washer, Flat

-------

NOTE 1:

Item 10 is no longer available. When servicing radiator brace supports, order shock mounting field kit PIN 2105069.

NOTE 2:

To install bolted construction radiator shown on page35A, order conversion kit PIN 2107520.

REVISION 3 - AUGUST, 1978

1 4 1 1 2 8 1 6 1 1

-

1 1 1 4 4

1 1 1 1 1 6 6 6

i

18

23

i

@.

15

1

cb

lyl4

@)

®-13

lllZL

35A

REVISION 3 :. AUGUST I 1978

Engine Cooling System (P.O.) Item

Part No

Description

Qty

(For Machines Having Serial Number 15-1606 and Higher) 1

2 3 4 5 6 7 8 9

10 11

12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37

6960206 2006872 2032040 2032993 2108735 2031473 2031391 2036816 2101241 2101249 2048921 2067435 2041570 2106994 2049889 2067437 2057129 2108732 2033537 2041570 2049889 2067435 2101236 2101237 2031517 2107854 2107855 2107856 2107857 2107853 2031475 2031391 2031477 2032960 2031391 2031617 2032824

Radiator Assembly (See Page 35C-350) Cap (Furnisned with Radiator) (Corr. PIN) Valve, Drain (Supercedes 8101045) Clamp, Hose (Supercedes 8107853) Hose, Upper Radiator Shroud, Fan Bolt, Shroud to Radiator (Supercedes 8100221) lockwasher (Supercedes 8100026) Flatwasher (Supercedes 8100064) Hose, lower Radiator (Supercedes 8102437) Tube Hose, Radiator - Water Pump (Supercedes 8200945) locknut (Supercedes 8100060) F1atwasher Washer Mount, Radiator Rubber locknut Nut, Jam (Supercedes 8100525) Rod, Radiator Support Nut, Jam (Supercedes 8102123) F1atwasher Mount, Radiator Support Rod Rubber locknut (Supercedes 8100060) Support, Brace - R.H. Support, Brace - L.H. Bolt - Brace Support to Engine (Supercedes 8100240) Baffle, Radiator - R.H. Side Baffle, Radiator - L.H. Side Baffle, Radiator - Top Baffle, Radiator - Bottom Bar, Reinforcing Bolt (Supercedes 8100222) Lockwasner (Supercedes 8100026) Bolt (Supercedes 8100223) Flatwasher Lockwasher (Supercedes 8100026) Nut (Supercedes 8100062) Clip, Tube to Engine - Front Cover

REVISION 7 - JANUARY, 1981

1 1 6 1 1 6 6 6 1 1 1 2

2 2 2 2 2 2 2 4 2 2 1 1

4 1 1

1 1 2 8 8 8

16 8 8 1

35B

TROdAN

~Q I

5

~ •

11

35C

REVISION 7 - JANUARY, 1981

IROdAil Radiator Assembly

item

Description

Part No

Qty

(For Machines Having Serial Number 15-1606 and Higher) 2106972 6953241 1A 6954770 6954676 2 3 2077313 4 6953235 2031452 5 5A 2031390 6 6953226 7 6851968 8 2031453 8A 2031390 88 2031616 9 6953238 685196<6 10 6851967 11 A 1

Radiator Assembly (Includes Items 1 through 11) Washer, Core (long) Washer, Core (Short) Hose Cap Tank Assembly, Top Bolt (Supercedes 810]785) Washer, Lock (Supercedes 8100073) Gasket, Neoprene Side Assembly, R.H. Bolt Washer, Lock (Supercedes 8100073) Nut (Supercedes 8100083) Core Assembly Tank Assembly, Bottom Side Assembly, l.H.

REVISION 7 - JANUARY, 1981

1

4 4 1

1 1

20 20

4 1

58 58 58 1

1 1

350

~.~\ \ 12

10

-ri \ 9 8

7

6

5 4 TP31SS·

OCTO BER 1976-

ACCELERATOR LINKAGE (GM) Item

1 2 2A 3 3A 3B 3C 4 5 5A 6 7 8 9 9A

Description

Part No

2007026 2031968 2031758 2049926 2031485 2031391 2031617 2100230 2031675 2033514 2100400 2100401 2100403 2031661 2031760 10 2092332 11 2100336 12 2032762 12A 2031390 12B 2031370 12C 2033514 2039529 13

Cable Pin Pin, Cotter Pedal Assembly, Accelerator Bolt (Pedal Stop) (NI) Washer, Lock (NI) Nut (N!) Rod, Accelerator Clevis, Adjustable Nut, Jam Crank Bushing Lock Bolt Pin, Clevis Pin, Cotter Spring Rod, Accelerator Joint, Ball Washer, Lock Nut Nut, Jam Pellet, Cable

OCTOBER 197.6

Qty 2 1 2 1

1 1 2 1 3 3 1 1 1 3 3 1 1 1

1 1

1 2

36A.

1

2

3

4

I _

~~

-

·TP31S1

36B~

REVISION 4 - NOVEMBER; 1978-

ACCELERATOR LINKAGE (PO) Description

Item

Part No

1 1A 1B 1C 2 3 4 4A 5 5A 5B 5C 6 6A 7 8 9 10 10A JOB 11 11A 12 13 14

2109459 Lever Assembly (Not as Illustrated) 2040074 Anchor, Cable (N. I .)

2031817 Screw I Machine (N. I .)

8107157 Pin, Cotter (N .1.)

2007026 Cable, Engine Shut-Down 2100230 Rod, Accelerator 2031968 Pin - Accelerator Rod To Floorboard 8107157 Pin, Cotter 2049926 Pedal Assembly, Accelerator 2031485 Bolt (Accelerator Pedal Stop) (N. I. ) 2031391 Washer I Lock (N .1.)

2031617 Nut (N.I.) 8100986 Clevis 8100518 Nut, Jam 2100400 Crank 2100401 Bushing 2100403 Bolt, Lock 8107029 Pin, Clevis 2031760 Pin, Cotter 8100434 Flatwasher 2100229 Rod, Accelerator 2049610 Clip I Spring 2007030 Spring, Throttle Arm 2075541 Clip, Spring (Corr. PIN) 2092332 Spring, Extension

REVISION 4 - NOVEMBER, 1978

Qty 1 1 1 1 1

1 1 2 1 1 1 2 4 4 1 1 1 4 4 2 1 1 1 1 1

37

12-0 I

V·

~ ;

2

,

3

~

JO_@

@

B~ B-

.

_

@

I

<.:.>

7-

TP3150

AIR CLEANER AND EXHAUST (GM) Item

Part No

Qty

Description (For Machines Having Serial Number Through 15-1574)

A 1 +1 2 2A 3 +3 4 +4 +4 5 5A 6 7 8 9 9A 10 11 12 13 14

2098141 2102611 2099054 8100222 2067433 2102129 ------2046958 2046958 2053809 8103718 8100026 2100223 2038266 2101163 8101785 8100073 6851700 6954844 6851701 2098153 6954843

Cleaner, Air (Includes Items 10-14) Tailpipe (3" I. D. Inlet Size) Tailpipe (2-5/8 11 I. D. I nlet Size) Bolt Locknut (Supersedes PIN 2031617) Muffler, Spark Arresting(Supersedes PIN 2098142)(See Note 1) Muffler I Spark Arresting (See Note 2) Clamp Clamp - Muffler to Exhaust Flange Clamp - Muffler to Tailpipe Bolt Washer I lock Flange Assembly, Exhaust Gasket - Engine Air Intake Flange Assembly - Air Cleaner to Engine Bolt (Carr. PIN) Washer, Lock Gasket Shell Gasket Cartridge Cover + Used with Muffler with 2-5/8 11 O.D. at Tailpipe.

1 1 1 2 2 1 1 2 1 1 4 4 1 1 1 10 10 1 1 1 1 1

See Note 2.

NOTE 1 - Outlet size at Tailpipe 3" 0.0.

NOTE 2 - Outlet size at Tailpipe 2-5/8" O. D. This muffler is no longer available. If necessary to replace the muffler on these machines, item 1 PIN 2102611, Tailpipe and Item 4, PIN 2046958, Clamp (Quantity 1) must also be ordered along with Item 3, PIN 2102129 Muffler.

REVISION 4 - NOVEMBER, 1978

39

24 _ _

15____..

22-_

39A

REVISION 4 - NOVEMBER, 1978

TROJAN Air Cleaner And Exhaust System (G.M.) Item

Part No

Descri pt ion

Qty

(For Machines Having Serial Number 15-1575 Thru 15-1808 & 15-1810) A 1 *2 3 4 5 *6 *7 *8 *9 *10 *11 *12 *13 *14 15 16 *17 18 19 20 21 22 23 24 25 +26 +27 +28 +29 +30 +31 +32 +33 +34 +35 +36 +37 +38 +39 +40 +41 +42 +43

2098141 2106405 2100223 2030812 2031391 2046958 2106356 2031475 2036816 2031391 2073171 2031475 2036816 2031391 2031617 2102611 2046958 2101163 2038266 2031452 2031390 6954844 6851700 6851701 2098153 6954843 2109086 2110397 2031475 2031391 2036816 2110400 2031479 2031391 2036816 2031617 2110396 2031477 2031391 2036816 2031617 2031492 2031391 2031617

Air Cleaner Assembly (Incl. Items 21-25) Muffler,Spark Arresting Flange Assembly, Exhaust Bolt - Exhaust Flange to Engine (Supercedes 8103718) Lockwasher (Supercedes 8100026) Clamp - Muffler to Exhaust Flange (Supercedes 8101042) Plate Assembly, Mount Bolt - Mount Plate to Engine (Supercedes 8100222) Flatwasher (Supercedes 8100064) Lockwasher (Supercedes 8100026) Band, Mount Bolt - Band to Mount Plate (Supercedes 8100222) Flatwasher (Supercedes 8100064) Lockwasher (Supercedes 8100026) Nut (Supercedes 8100062) (See Note) Tailpipe Clamp - Tailpipe to Muffler (Supercedes 8101042) Tube and Flange Assembly - Air Cleaner to Engine Gasket - Engine Air Intake Bolt (Supercedes 8101785) Lockwasher (Supercedes 8100073) Shell Gasket Gasket Cartridge Cover Tube and Flange Assembly - Air Cleaner to Engine (See Note) Brace, Flange and Mount Assembly Bolt - Brace to Engine (Supercedes 8100222) Lockwasher (Supercedes 8100026) Flatwasher (Supercedes 8100064) Muffler Exhaust Flange and Mount Assembly Bolt - Brace to Flange and Mount Assembly (Supercedes 8100224) Lockwasher (Supercedes 8100026) Flatwasher (Supercedes 8100064) Nut (Supercedes 8100062) Strap, Mount - Muffler to Flange and Mount Assembly Bolt (Supercedes 8100223) Lockwasher (Supercedes 8100026) Flatwasher (Supercedes 8100064 Nut (Supercedes 8100062) Bolt, Mount Strap (Supercedes 8102182) Lockwasher (Supercedes 8100026) Nut (Supercedes 8100062)

REVISION 8 - MARCH, 1982

1 1 1 4 4 1 1 2 2 2 1 2 2 2 2 1 1 1 1 10 10 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 2 2 2 2 2 1 1 1

39B

.IZD.lAN Air Cleaner And Exhaust System (G.M. ) Item

+44 +45 +46 +47 +48

Part No

2087745 2031985 2047037 2039440 2065858

Description

Qty

Hose, Air Intake Flange to Bulkhead (N.I.)(Optional) Connector (N.I.)(Optional) Fitting, Bulkhead (N.I.)(Optiona1) Nipple, Bulkhead to Restriction Indicator (N.I.)(Optional) Restriction Indicator (N.I.)(Optiona1)

1 2 1 1 1

* For Machines Having Serial Number 15-1575 through 15-1693. + For Machines Having Serial Number 15-1694 and Higher.

Note:

39C

Order PIN 2111391 Flange for Machines Equipped with Optional Restriction Indicator.

REVISION 7 - JANUARY, 1981

.ao....

REVISION 8 - MARCH , 19 82 39E

TROIAN AIR CLEANER AND EXHAUST SYSTEM (GM) Item

A 1 2

3 4 5 6 7 8 9 10 11

12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41

42 43 44 45 46

Part No

2078387 6952791 2057939 6950086 6952793 6950653 6952792 6950220 6952789 -------

2117005 2065858 2085625 2081964 2056714 2054628 2117007 2117001 2038266 2031390 2031452 2036853 2031391 2031473 2106405 2046958 2102611 2110396 2031492 2031391 2031617 2031477 2036816 2031391 2031617 2110400 2031391 2030812 2036816 2031479 2036816 2031391 2031617 2110397 2036816 2031391 2031475

Description

(For Machines Having Serial Numbers 15-1809, 15-1811 & Higher) Air Cleaner Assy. (Incl. Items 1-9) Cup Assy.

Valve~ Vacuator Clamp OIRing Baffle Assy.

Wing Nut Washer Element Assy.

Body Assy (N.S.S. - Order Item A) Cap Indicator, Restriction Clamp, Hose Elbow, 90° Clamp, Hose Tube Elbow, 90 c Adapter, Flanged Gasket Washer, Lock Bolt Band~ Air Cleaner Mounting Washer, Lock Bolt Muffler Clamp Tailpipe Strap, Mounting (Set of 2) Bolt Washer, Lock Nut Bolt Washer, Flat Washer, Lock Nut Flange and Mount Assy.

-.

Washer, Lock Bolt Washer, Flat Bolt Washer, Flat Washer, lock Nut Brace Washer, Flat Washer, lock Bolt

Revision 8 - March, 1982

Qty

1 1 1 1

1 1

1 1 1

1 1

1 1 1

3 1 1 1

1 4 4 2 4 4 1

2 1

1

1 1

1 2 2 2 2 1

4 4 1

1 1

1 1 1 1

1 1

39F

.C?~

-

tI')

=-.:t

'R .tI')

,,,,"

E-t

,

rr.::i!iI

.....

.

.....

CD

--

~

.,.

-

.-

-

Y'It

@

.~@

\

~'~

((k

~\

~@

?tI:

~

@. o

0

.-

\~\

¥P>

.....

--

......

-

-

.-

en

;

AIR CLEANER AND EXHAUST (PD) Item

Description

Part No

Qty

(For Machines Having Serial Number Through 15-1574) A 1 2 2A 3 4 5 6 6A 7 8 9 10 10A 11 12 13 14 15 15A 15B 15C 16 17 18 19 20

2098141 2084698 8103747 8100026 2102793 2102611 2046958 8100221 2067433 2101221 2053390 2102128 8101902 8100073 2100829 2069891 2100826 2036853 8100222 8100064 8100026 8100062 6851700 6954844 6851701 2098153 6954843

Air Cleaner (Inc!. Items 16-20) Gasket (Furnished with Engine) Bolt (Not as Illustrated) Lockwasher Pipe, Connector Pipe, Tail Clamp Bolt - Muffler to Fan Shroud Locknut Flange Assembly, Exhaust Clamp - Muffler to Exhaust Flange Muffler, Spark Arresting (Supersedes PIN 2098154) Bolt .

Lockwasher 0 Elbow, 90 (Rubber) - Air Cleaner to Engine Clamp, T-Bolt Flange Assembly Band, Mount Bolt - Mount Band to Fan Shroud Flatwasher Lockwasher Nut Gasket Shell Gasket Cartridge Cover

REVISION 4 - NOVEMBER, 1978

1 1 3 3 1 1 2 1 1 1 1 1 6 6 1

2 1

2 4

4 4 4

1 1 1 1 1

54 J

112.6L

R , 1978 REVISION 4 - NOVEMBE

Air Cleaner And Exhaust System (P .0. ) Item

Part No

Descri pt ion

Qty

(For Machines Having Serial Numbers 15-1575 and Higner) A 2098141 1 2106404 2 2106406 3 2030791 4 2031391 5 2053390 *6 2073560 7 2031477 8 2036816 9 2031391 10 2031617 11 2106403 12 2102611 13 2046958 *14 2105526 *15 2030789 16 2031391 17 2036816 *18 2105530 *19 2030789 20 2031391 21 2036816 22 2031477 23 2036816 24 2031391 25 2031617 26 2042079 27 2069891 28 2105529 29 2031450 30 2031390 31 2036853 32 2105527 33 2031475 34 2036816 35 2031391 36 2031617 *37 2031477 +37 2031479 *38 2036816 +38 2036816 39 2031391 40 2031617 41 6954844 42 6851700 43 6851701 44 2098153 45 6954843

Air Cleaner Assembly (Includes Items 39-43) t"juffler Flange Assembly, EXhaust Bolt - Exhaust Flange to Engine (Supercedes 8103747) Lockwasher (Supercedes 8100026) Clamp - Muffler to Exhaust Flange Clamp - Muffler to Mount Plate Bolt (Supercedes 8100223) Flatwasher (Supercedes 8100064) Lockwasher (Supercedes 8100026) Nut (Supercedes 8100062) Pipe, Connector Tailpipe Clamp (Supercedes 8101042) Brace Bolt - Brace to Engine (Supercedes 8103776) Lockwasher (Supercedes 8100026) Flatwasher (Supercedes 8100064) Plate, Muffler Mount Bolt - Mount Plate to Engine (Supercedes 8103776) Lockwasher (Supercedes 8100026) Flatwasher (Supercedes 8100064) Bolt - Mount Plate to Brace (Supercedes 8100223) Flatwasher (Supercedes 8100064) Lockwasher (Supercedes 8100026) Nut (Supercedes 8100062) Hose - Air Cleaner to Engine Clamp, Hose Flange Assembly (See Note) Bolt - Flange Assembly to Air Cleaner (Supercedes 8101902) Lockwasher (Supercedes 8100073) Band, Air Cleaner Mount Plate, Air Cleaner Mount Bolt - Mount Plate to Air Cleaner Band (Supercedes 8100222) Flatwasher (Supercedes 8100064) Lockwasher (Supercedes 8100026) Nut (Supercedes 8100062) Bolt (Supercedes 8100223) Bolt (Supercedes 8100224) Flatwasher (Supercedes 8100064) Flatwasher (Supercedes 8100064) Lockwasher (Supercedes 8100026) Nut (Supercedes 8100062) She 11 Gasket Gasket Cartridge Cover

REVISION 7 - JANUARY, 1981

1 1 1 3 3 1 1

2 2 2 2 1 1 2 1

2 2

2 1 2 2

2 2 2 2

2 1 2 1 6

6 2 1 4 4 4

4 2

2 2 4 2 2 1 1 1 1 1

41B

TRILIAli Air Cleaner And Exhaust System (P.O.) Item

+46 +47 +48 +49 +50 +51 +52 +53 +54 +55 56 57 58 59 60 61

2110396 2030807 2031391 2031617 2110412 2030791 2036816 2110411 2030791 2036816 2032007 2088819 2031985 2047037 2039440 2065858

Qty

Description

Part No

Strap, Mount - Muffler to Mount Plate Bolt - Mount Strap (Supercedes 8101536) Lockwasher (Supercedes 8100026) Nut (Supercedes 8100062) Brace Bolt - Brace to Engine (Supercedes 8103747) Fl atwastler Plate, Muffler to Mount Bolt - Mount Plate to Engine (Supercedes 2030791) F1atwasher (Supercedes 8100064) 90° Connector, Intake Flange to Hose (N.I.)(Optional) Hose, Restriction Indicator (N.I.)(Optiona1) Straight Connector, Hose to Bulkhead (N.I.)(Optional) Fitting, Bulkhead (N.I.)(Optional) Nipple, Bulkhead to Restriction Indicator (N.I.)(Optional) Restriction Indicator (N.I.)(Optional)

2 1 1 1 1 2

4 1 2 2 1 1 1 1 1 1

* For Machines Having Serial Number 15-1575 through 15-1693 .. + For Machines Having Serial Number 15-1694 and Higher.

Note:

41C

Order PIN 2115075 Flange Assembly for Machines Equipped With Optional Restriction Indicator.

REVISION 7 - JANUARY, 1981

r----

5

7

16

42

15

14

13

11

10

LIGHTS AND MOUNTING tem

Part No

Description

2096051 Head Light (Incl. Items 14-16) 2104357 Handrail and Light Guard (Supersedes PIN 2101524) 2103117 Guard Assembly I Light (R. H .) (N. l. ) 2103118 Guard Assembly, Light (L.H.) (N.I.) 8100055 Bolt (Light Guard to Front Shroud) (N.I.) 2015893 Spacer (N. I . ) 8100052 Nut (N. J.) 8100055 Bolt (Handrail to Front Shroud - Bottom Holes Only)(N .1.)

8100048 Nut (NI) 2096051 Floodlight (Incl. Items 14-16) (Optional) 2082061 Beacon, Revolving (Red) (Inct. Item 3A) (Optional) 2056117 Beacon, Revolving (Amber) (Inc!. Item 3A) (Optional) 6954940 Beams, Sealed 4 ------- Cab (See Index) 5 2047997 Light, Rear Work (incl. Items 8-10A) 6 2069852 Tail Light, Stop and (Incl. Items 8-10A) 7 2047997 Light, Rear Work (Incl. Items 8-10A) 8 2071090 Lamp (Red) 8 2048398 Lamp (Clear) 96950508 Retainer 10 6951120 Frame 10A 2103472 Fastener, Self-Retaining 10B 6951121 Screw ¢11 2100978 Panel, Light - Rear Lights +11 2107123 Panel, Light - Rear Lights (Not as Illustrated) @11 2106342 Panel, Light - Rear Lights (Not as Illustrated) @11A 2110159 Mount, Angle @11B 2101895 Screw, Round Head @11C 8100026 Lockwasher @11 D 8100062 Nut ft-@11E 2071029 Screw I Taptite - Light Panel to Rear Cowl ¢12 8100055 Bolt ¢12A 8100024 Washer; Lock (Corr. P!N) ¢12B 8100048 Nut 13 2080332 Light, Directional (Incl. Items 13A-13G) (Optional) 13A 6952919 Bulb 13B 6952915 Lens (Red) ,13C 6952916 Lens (Amber) 13D 6952918 Washer, Rubber 13E 8100077 Washer, Steel 13F 8100024 Washer, lock 13G 8100652 Nut 14 6954935 Shell 14A 6950846 Bushing 14B 6950847 Washer A 1 *1 *1 *1A *1B *1C 1A 1B 2 3 3 3A

REVISION 4 - NOVEMBER, 1978

Qty 2

2 1 1 4 4

4 2 2 2 1 1 4 1 2 1

2 2 4 4 12 12 1 1 1 1

2 2 2 6 2 2 2 2 2 2 2 2 2 2 2 4 4 4

43

LIGHTS AND MOUNTING ,

tem

14C 2032982 6950508 15 6952367 16

Qty

Description

Part No

4 4 4

Nut Retainer Lamp

* Optional

- Used with "Front Light Guard ll

¢ For Machines Having Serial Number Through 15-1605

+ For Mach i nes Having Serial Number 15-1606 Through 15-1689 @ For Machines Having Serial Number 15-1690 and Higher

.

43A

REVISION 4 - NOVEMBER, 1978

-- - - - - / 7 1 =

.~

--

----I ,

-~=----

--

en

TP3144

44

INSTRUMENT PANEL Item

Part No.

Description

Qty.

(For Machines Having Serial Number Through 15-1578) 1 2 3 4 5 5A 6 7 8 9 10 11 12 12A 12B 13 14 15 16 17 18 19 20 20A

2098217 2097715 2097711 2303396 2083221 2080768 2303396 2303396 2303396 2095358 2099611 2048525 2031616' 2031390 2032959 6954737 2062644 2042896 2100382 2303387 2303387 2096368 2096372 2033336

Panel, L. H. Instrument Gauge, Engine Oil Gauge, Engine Temperature Light, Transmission Temperature Indicator Light, Dash Bulb (N!) (Corr. PIN) Light, Transmission Pressure Indicator Light, Alternator Indicator Light, Emergency Steer Indicator (Optional) Switch I Emergency Steer (Optional) Switch, Clutch Cut-Out Mount, Shock Nut Washer I Lock Washer, Flat Button, Ether Start Switch, Battery Button, Start Panel, R. H. Instrument Switch I Auxiliary Light Switch I Main Light Hourmeter Plate, Ether Start (N I) Screw (Ether Start Plate to Instrument Panel) (N!)

Revision 3 - August/ 1978

1

1 1

1 2 2 1 1 1 1 1 6

12 12 12 1 1 1 1 1 1 1 1

4

45

Revision 3 ~ August, - 1978 -

45A

INSTRUMENT PANEL Item

Description

Part No.

Qty.

(For Machines Having Serial Number 15-1579 and Higher) 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

2105339 2097715 2103245 2312679 2080768 2105344 2048525 2032959 2031390 2031616 2303396 2080768 2095358 2099611 2096368 2042896 2062644 ~------

2303387 2103289 2097711

Panel, Instrument - L. H. Gauge, Engine Oil Pressure Gauge, Transmission Oil Pressure Light, Indicator - Alternator Bulb Panel, Instrument - R. H .

Mount, Shock Flatwasher Lockwasher Nut Light, Emergency Steer Indicator (Optional) Bulb Switch I Emergency Steer (Optional) Switch, Clutch Cut-Out Hourmeter Switch, Starter Switch, Battery Switch I Ether Start (See Index) Switch, Toggle - Lights Gauge, Transmission Temperature Gauge, Engine Temperature

. Revision 3 - Augustl 1978

1 1

1 1 1 1

6 12 12 12 1

1 1 1 1 1 1

2 1 1

45B

.p.

0\

COLOR CODE

2

3 4 5

6 1

8

9 10

11

12

13 14

15

16

17

18

19

20

21

22

1-

I

...

1/

OJ o

0

xi

44

43. 42

41 40

39

38

31 36 35 34 33 32

31 30

29 28 21 26

25

24

23 TP3171

BATTERY AND WIRING

Item

Part No

1 1A 2 3

2095603 2044426 2101785 2057812

4

-------

4A 4B 4C 4D 5 5 6

2100639 2100169 8100062 2106007 2096100 6954889 2096475

7

-------

8

2100569 2100643 2094869 2083984 2096400 ------------2098127 8100613 2100570 2100550 2101775 2101205 2101774 ------------------2097974 2099959 2099958 2100642 2057049 2038628 8100029 8100028 2096387 2033377 8105814 8100029 8100433 8100028 2094747 2100568 2101808

9 10 11 12 13 14 15 16

17 18 19 20 21 22 23 24 25 26 27 28 29 29A 29B 29C 30 31 31A 31B 31C 31 D 32 33 34

Description

Cable - Battery to Starter Grommet, Rubber Cable, Jumper Cable - Battery to Engine (Ground) Battery (6 Volt, 150 Amp. Hr.) Hold Down, Battery (N.I.) Rod - Battery Hold-Down (N .1.)

Nut (N.l.)

Mat, Battery Starter (Perkins) Starter (G.M.) Wire - Main Switch to Ether Start Switch Button, Ether Start (See Pages 22, 23) Wire - Circuit Breaker to Stop Light Switch Wire - Horn Relay to Circuit Breaker Wire - Circuit Breaker to Battery Switch Wire - Instrument Panel Ground Wire - Main Light Switch to Auxiliary Light Switch Hourmeter (See Pages 44, 45) light, Indicator (See Pages 44, 45) Adapter - Transmission Temperature and Alternator Lights Switch, Hourmeter Pressure Harness, Intermediate Wiring - lights Harness, Left Panel Wiring Wire Assembly - Pressure Switch to Main Valve Harness, Front Wiring Harness, Main Valve Wiring Valve, Main Control (See Pages 64 - 67) Lamp, Headlight (See Pages 42 - 43A) Light, Dash (See Pages 44, 45) Wire - Dash light Ground Harness, Left Main Wiring Harness, Right Main Wiring Wire - Alternator Lights to Transmission Pressure light Breaker I Circuit Bolt (Breaker to Panel) (N.I.) Washer, Lock (N.I.) Nut (N.I.) Wire - Relay Ground Relay - Transmission Temperature Bolt (Relay to Panel) (N.I.) Washer, Lock (N .1.)

Flatwasher Nut (N.I.) Wire - Battery Switch to Relay Harness I Stop Light Switch I Stop Light

Revision 5 - May 1 1979

Qty

1 2 1 1 2

2 4 4 2 1 1 1

1 1 1 2 1

2 1 1

1 1 1 1

2 1

1 1 1

2 2

2 1 1 2 2 2 2 1 1 1

47

Battery And Wiring

Item

Part No

35 36 37

2096399

38

39 40

41 41,1l, 42 43 43A 44 45 46 47 47A 47B 47C 48 49 49A 49B 49C 490 49E 50 51 52 53 54 55 56

2099957 2115021 2078489 2106443 2110047 2116084 6952715 2084846 2301960 2101156 2031427 2031389 2031615 2303297 2048655 2048656 2048657 2031450 2031616 2031390 2100644 2070860 2055351 2033414 2033414

Description

Switch, Battery (See Pages 44, 45) Wire ~ Main Switch to Start Switch Switch, Battery (See Pages 44, 45) Harness, Rear Wiring Relay, Horn (Supercedes 2033377) Wire - Horn Relay to Horn SwitCh, Back-Up Warning Snubber Switch, Neutral Start (Supercedes 2099509) Alternator (See Pages 30-33A) Regulator (Furnished with Alternator) Wire - Alternator Ground SwitCh, Transmission Temperature Warning Switch, Low Clutcn Pressure Warning Bac-A-Larm (See Note) Bolt (Bac-A-Larm to Light Panel)(N.I.)(Supercedes 8101797) Washer, Lock (N.I.)(Supercedes 8100029) Nut (N.I.)(Supercedes 8100028) Wire - Back-Up Alarm Ground Horn Bracket, Horn (N.l.)

Nut (Horn to Bracket)(N.I.) Bolt (Horn Bracket and Horn Relay)(N.l.)(Supercedes 8101902) Nut (N. 1. ) Washer, Lock (N.l.)

Wire - Horn Relay to Horn Switch Light, Rear Work (See Pages 42-43A) Light, Stop and Tail (See Pages 42-43A) Clamp, Cable - Harness to Front Shroud (N.l.)

Strap, Nylon Tie (N.l.)

Wire, Grounding - Engine to Frame (N.l.)

Wire, Grounding - Radiator Mount to Frame (N.l.)

NOTE:

48

Qty

1 1 1 1 1 4

4 4 1 1 1

1 1 1 1 1 2

2 1 1

When replacing BAC-A-LARM for machaines having serial number through 15-1700, order field kit PIN 2110925.

REVISION 7 - JANUARY, 1981

lRO.I. .

~--

50

REVISION 8 - MARCH, 1982

TROIAN MAIN HYDRAULIC SYSTEM

Item

Part No

Description

Qty

1 lA 2 2A 2B 3 4 5 6 7 8 9 10 11 llA 11B l1C 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43

------6752972 ------2031519 2031393 2072635 2101410 2031393 2031527 ------------2031961 2031916 2100161 2099192 2031389 2031615 2100178 2031961 2031916 2031961 2101632 2100033 2100786 2031961 2031927 2031960 2031926 2100458 2101446 2031961 2031916 2031960 2031926 2100457 2101446 2031916 2031961 2031961 2031927 2100758 2031963 2031918 2006069 2031919 2100176 2031993 2053283 6750674

{For Machines Having Serial Numbers Thru 15-1686,15-1771&Higher Valve, Main Control (See Pages 64-67) OIRing, Valve to Tank (N.I.) Pump, Main & Steer Hydraulic (See Page 70-71) Bolt, Pump Mounting (N.l.)

Washer, Lock (N.I.) OIRing Manifold, Suction Washer, Lock Bolt Cylinder, Lift (See Page 57) Cylinder, Bucket (See Page 56) OIRing Adapter, Straight (Incl. Item 9) Tube Assy., Bucket Cylinder Bolt, Tube to Cylinder (N.I.) Washer, Lock (N.!.)

Nut (N.I.) Hose OIRing Adapter, Straight (Incl. Item 13) OIRing Fitting, Bulkhead (Incl. Item 15) Tube Assy.

Hose OIRing Elbow, 90° (Incl. Item 19) OIRing Adapter 90° (Incl. Item 21) Hose Tube Assy.

OIRing Adapter, Straight (Incl. Item 25) OIRing Adapter, 90° (Incl. Item 27) Hose Tube Assy.

Adapter, Straight (Incl. Item 32) OIRing OIRing Adapter, 90° (Incl. Item 33) Hose OIRing Adapter, Straight (Incl. Item 36) OIRing Adapter, Straight (Incl. Item 38) Hose Adapter, Straight Bushing, Reducer OIRing

1 2 2 1 1 4 4 1 1 1 2 2 2 1 1 1 1 1 1 1 1 1 2 2 2 1 1 1 2 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1

Revision 8 - March, 1982

51

TROIAN MAIN HYDRAULIC SYSTEM

Item

Part No

44 *45 46 +47 +48 49 50 50A 50B SOC 51 51A 518 51C

2049995 2032293 2070772 2032311 2033448 2033388 2101409 2031490 2031391 2031617 2101408 2058063 2031391 2031617

Description

Qty

Plug (Jncl. Item 43) Elbow, 90° Valve Tee Nipple Plug Clamp, Pivot Hoses (N.I.) Bolt, Clamp to Frame (N.l.)

Washer, lock (N.l.)

Nut (N.!.)

Clamp, Bucket Cylinder Hoses (N.!.)

Stud, Clamp to Frame (N.I.) Washer, Lock (N.l.)

Nut (N. 1.)

1 1

1 1

1

1 1

3 3 3

2 4 4 4

*For Machines Having Serial Numbers Thru 15-1808 & 15-1810. +For Machines Having Serial Numbers 15-1809 & 15-1811 & Higher.

51A

Revision 8 - March, 1982

TROdAN

.... N

1::3-

. . . . . -=1-_.~-

..,

~--r ,

~

/tl

--~~~o.::::===_ !!=::~_ 9' ___ ~

~-:-~ -

/

;:4;

ll71L

51C

REVISION 7 - JANUARY, 1981

IROdAN Main Hydraulic System

Item

Part No

Description

Qty

(For Macnines Having Serial Numbers 15-1687 through 15-1770) 1

2 3 4 5 6 7 8

9

10 11

12 13 14 15 16 17 18 19 20 21

2031519 2031393 2053283 2031993 8107784 2031930 2031964 2109353 2031487 2031391 2031617 2055037 2097248 2031329 6950439 2100758 2031927 2022463

22

23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47

2031530 2031393 2031916 2022463 2101446 2100458 2031926 6750674 2031926 6750674 2100457 2101446 2031916 2022463 2031916 2022463 2100178 2100161 2031916 2022463 2101632 2022463 2100033

Pump, Main and Steer Hydraulic (See Page 71C, 710) Bolt - Pump to Transmission Lockwasher Reservoir, Hydraulic (See Pages 10-12) Reducer Adapter, Straight Hose Assembly - Hydraulic Reservoir to Pump Adapter, 90° (Includes Item 9) .0 1 Ring Manifold, Suction Bolt - Suction Manifold to Filter Support Bracket Lockwasher Nut Hose Assembly - Suction Manifold to Main Pump Inlet Clamp - Pump Inlet Hose Adapter, 90° (Includes Item 17) ·0' Ring Hose Assembly - Pump to Main Control Valve Adapter, 90° (Includes Item 20) 10 1 Ring Valve, Main Control (See Pages 64-67) '0· Ring, Square - Return Port (Furn. w/Valve)(See Pages 64-67) Bolt - Control Valve to Hydraulic Reservoir Lockwasher Adapter, Straight (Includes Item 26) '0· Ring Tube Assembly - Main Control Valve (Lift Port) Hose Assembly - Control Valve to Lift Cylinder Rod End Adapter, 90° (Includes Item 30) ·0· Ring Cylinder, Lift (See Page 57) Adapter, 90° (Includes Item 33) ·0' Ring Hose Assembly - Control Valve to Lift Cylinder Shank End Tube Assembly - Main Control Valve (Lift Port) Adapter, Straight (Includes Item 37) ·0' Ring Adapter, Straight (Includes Item 39) 10' Ring Hose Assembly - Control Valve to Bucket Cylinder Shank End Tube Assembly - Bucket Cylinder Snank End Adapter, Straight (Includes Item 43) '0' Ring " Cylinder, Bucket (See Page 56) Fitting, Bulkhead 'a· Ring Tube Assembly - Bucket Cylinder Rod End

REVISION 7 - JANUARY, 1981

2 2 1 1 1 1 1 1 2" 2 2 1 2 1 1 1 1 1 1 1 1 1 1 2 2 2

2 2 2 1 1 1 1 1 1 1 1 1

51D

I

Main Hydraulic System

Item

Part No

Description

Qty

(For Machines Having Serial Numbers 15-1687 through 15-1770) 48 49 50

51 52 53 r& !).

55 56

57 58

59 60 61 62 63 64 65

51E

2100786 2031927 2022463 2099192 2031389 2031615 2101408 2058063 2031391 2031617 2032293 2070772 2033388 2039989 2101409 2031490 2031391 2031617

Hose Assembly - Control Valve to Bucket Cylinder Rod End Adapter, 90° (Includes Item 50) 'a' Ring J-801t - Tube Assemblies to Bucket Cylinder lockwasher Nut Clamp - Bucket Cylinder Hoses Stud - Clamps to Frame lOCk washer Nut Elbow, 90° Valve, Vacuum Breaker - Hydraulic Reservoir Plug Plug, Magnetic - Hydraulic Reservoir Clamp - Pivot Hoses Bolt - Clamp to Frame lockwasher Nut

1

1 1 2 2 2 2 4

4 4 1 1 1

1 1 3 3 3

REVISION 7 - JANUARY. 1981

9

8 TP3166

ACCESSORY HYDRAULIC SYSTEM (3 SPOOL VALVE) (OPTIONAL) Item 1 2 3 4

5 6 6A 7 7A 8 9 9A

52

Part No 2080351 2100795 2100796 2096205 2090740 ------2031961 2031916 2031961 ------2031916 2031961

Descriptionq

Qty

0

Elbow, 90 Bulkhead Hose Hose Hose Bulkhead, Straight Joint Assembly, Swivel (Incl. Item 6A) '0' Ring COnnector, Straight (Incl. Item 7A) '0' Ring Valve, Control (See Index) Connector, Straight (Incl. Item 9A) '0' Ring

1 1 1

2 1 (See Index)

2 2 2 2 2

OCTOBER 1976

3

2

o \

I

4

1

\~ ~'-TP717

SWIVEL JOINT ASSEMBLY (Optional) Item

Part No

A B 1 2 3 4 5 6 7

2051357 6955087 2031961

------6954464 6954463 6954462

------6950825

Description

Qty

Swivel Joint Assembly (Incl. Items 1-7) Kit, Swivel Joint Repair (Incl. Items 1,3,4,5,7) 10' Ring Shaft (N.S.S.) (Order Item A) Seal, Dust Ring, Back-Up Ring, Quad Body (N.S.S. ) (Order Item A) Ring, Retaining

1 1 1

2 2

2

1

53

2

3

19 18

16 15

11

54

18

ACCESSORY HYDRAULIC SYSTEM (4 SPOOL) (Optional) ITEM

PART NO.

1 2

2080351 2072031 2100796 2090740

3 4

5

5A 5B 5B 5C SD 6

6A 7 8

8A 9

10 11 11A 12 13

l3A 14 14A 15 16 17 18 18A 19 19A 20

2102773 2031533 2031534 2036818 2031619 2031927 2031961 2031916 2031961 2096205 2038055 2031927 2031961 2073569 2031961 2031916 2031961 2037841 2037840 2100795 2031927 2031961 2031938 2031961 2073569

DESCRIPTION Elbow, 90° Bulkhead Hose Hose Fitting, Bulkhead Valve, Main Control (See Page 68) Plate, Spacer (N.I.) Bolt (Valve to Frame) (N.I.) Bolt (Valve to Frame) (N.I.) Washer, Flat (N.I.) Nut (N. 1.)

Elbow, 90° (Incl. Item 6A) "a" Ring Joint, Swivel (See Page 53) Connector, Straight (Incl. Item SA) "0" Ring Hose Hose Elbow, 90° (Incl. Item llA) "a" Ring Valve, Main Control (See Page 64) Connector, Straight (Incl. Item l3A) "0" Ring Connector, Straight (Incl. Item l4A) "a" Ring Hose Hose Hose Elbow, 90° (Incl. Item l8A) "0" Ring Elbow, 45° (Incl. Item 19A) "0" Ring Connector, Straight

OTY

2 1 1

2 1 2

1 3 3 2 2 4

4 4

1 1 1 1 1 2 2 1 1 1 1 1 1 1 1

ss

2

22

21 20

19

18

11

16

3

4

5

15

14

13

6

1

8

9

10 11

12 TP.3129

BUCKET CYLINDER Item A B

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 56

Part No

2102342 2102298 2095058 2102392 6951336 2314061 2040082 2101585 2101584 2101583 2101586 2102337 8106949 8100001 2102391 2072632 2098481 2314237 2098480 8105963 2098494 8104071 2101595 2098500

Description

Qty

Cylinder Assembly I Bucket (Inc. Items 1-22) Kit, Packing (Incl. Items 6,7,9,11,14,16,18-22) Bushing Body Assembly (I ncl. 1 of I tern 1) Screw, Set Plug (Supersedes PIN 6750221) Nut, Esna Bearing f Piston Guide Seal, Piston Piston Bearing, Piston Guide Spacer 10' Ring (Supersedes PIN 2033308) Fitting, Grease Rod Assembly (Inc!. 1 of Item 1) '0' Ring (Supersedes PIN 2033306) Nut, Cartridge Wiper (Supersedes PIN 2102088) Box 1 Stuffing '0' Ring Ring, Back-Up '0' Ring Rod, Seal Bearing, Rod

1 1 2 1 2 2 1 1 1 1 1 1 1

2 1 1

1 1 1

1 1 1 1 1

REVISION 4 - NOVEMBER, 1978

"

4

2

23

22

21

20

19

1B

11 16

5

6

1

8

15

9

10

11 12

TP3128

LIFT CYLINDER (Two Cylinders Used Per Machine; Quantity Shown is For One) Item

Part No

A

2101579 2102298 2098754 8100001 2102306 6951336 2040082 2101585 2101584 2101583 2101586 2072632 2101568 8106949 2102296 2095058 2110631 2314061 2314237 2098480 8105963 2101595 2098500 2098494 8104071

B 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23

Description Cylinder Assembly, Lift (Incl. Items 1-23) Kit, Packing (Inc!. Iterns 6 I 7 19, 10 / 12, 17, 19-23) Bushing Fitting, Grease Body Assembly (Incl. Item 1) Screw, Set Nut, Esna Bearing, Piston Guide (Corr. PIN) Seal, Piston Piston Bearing, Piston Guide '0' Ring (Supersedes PIN 2033306) Spacer '0' Ring (Supersedes PIN 2033308) Rod Assembly (Inc!. Item 14) Bushing Nut, Cartridge (Supersedes PIN 2098481) Plug (Supersedes PIN 6750221) Wiper (Supersedes PIN 2102088) Box 1 Stuffing '0' Ring Seal, Rod Bearing, Rod Ring, Back-Up '0' Ring

REVISION 4 - NOVEMBER, 1978'

Qty 1 1 1 2 1 2 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1

57

-

.--

-

.-

_ _ C"oI

P --~-

---------

CID-

,...-

58

C"oI

VALVE CONTROLS Item 1 2 3 4 4 5 6 7 8 8A 88 9 10 lOA lOB 11 12 12 12A 13 14 14A 15 16 16A 17 18 19 20 21 22 23 24 24A 25 26

Part No

Description

Qty

2099136 2100264 2101150 2079927 2079928 8102123 2101148 2077719 8100225 8100026 8100062 2100246 8100221 8100026 8100062 2078676 2038949 8105561 8100024 2101055 2101059 8106700 2101183 8107029 8101622 2100275 8100434 2101063 2101060 2101062 2101545 2101855 8107029 8101622 8100986 8100518

Spacer Bearing, Flanged Lever Assembly I Hoist Control Knob, Tilt Knob, Hoist Nut Lever Assembly I Bucket Control Bearing, Thrust (Corr. PIN) Bolt Washer I Lock Nut Shaft Bolt - Clips to Support Bar Washer, Lock (N.I.) Nut Clip - Cable to Support Bar (Supersedes PIN 2032818) Bolt - Valve and Support Assembly to Tank Bolt (N.I.) Washer, Lock Support Assembly Shaft - Lever to Cable Mount Bracket Pin, Cotter Spacer Pinl Clevis Pin, Cotter Link - Lever to Valve Washer, Flat Spacer Lever - Cable to Valve Spacer Cable, Control Bar, Support - Valve Control Cables Pin, Clevis Pin, Cotter Clevis - Cable End Nut

1 2 1 1 1 2 1 1 2 2 2 1 1 1 1 2 2

REVISION 4 - NOVEMBER, 1978

1

3 1 1 2 1 4 4 4 4 1 2 1 2 1 4 4 4 4

59

.-

- - c o . . co... .

-------= c:::._

60

I

--~

-

- c o . .C"'lI .

VALVE CONTROLS (3 SPOOL - Optional)' Item

Part No

1 2 3 4 5

2100264 2101344 2101150 2101148 2080178 2079928 2079927 8102123 2077719 8100225 8100026 8100062 2100246 8100221 8100026 8100062 2078676 2038949 8105561 8100024 2101055 2101059 8106700 2101064 8107029 8101622 2100275 8100434 2101063 2101060 2101062 2101545 2101855 8107029 8101622 8100986 8100518

6 7 8 8A 8B 9 10 10A 10B 11 12 12A 13 14 14A 15 16 16A 17 18 19 20 21 22 23 24 24A 25 26

Description Bearing, Flanged Lever Assembly f Auxiliary Control Lever Assembly, Hoist Control Lever Assembly, Bucket Control Knob Auxiliary Knob, Hoist Knob, Bucket Nut, Jam Bearing, Thrust (Corr. PIN) Bolt Washer, Lock Nut Shaft Bolt - Clip to Support Bar Washer, Lock (N. I.) Nut Clip - Cable to Support Bar (Supersedes PIN 2032818) Bolt - Valve and Support Assembly to Tank Bolt (N. I. ) Washer, Lock Support Assembly Shaft - Lever to Cable Mount Bracket Pin, Cotter Spacer Pin, Clevis Pin, Cotter Link - Lever to Valve Washer I Flat Spacer Lever - Cable to Valve Spacer Cable, Control Bar I Support - Valve Control Cables Pin, Clevis Pin, Cotter Clevis - Cable End Nut, Jam

REVIS!ON 4 - NOVEMBER, 1978-

Qty 3 1 1 1 1 1 1 3 1 2 2 2

1 1 1 1

2 2 1 3 1 1

2 1 6

6 6 6

2 3 1 3 1 6

6 6 6

,61

/

!

---...,

62

VALVE CONTROLS (4 SPOOL - Optional) Item

Part No

1 2 3

2100246 2102457 2080178 2079928 2079927 8102123 2102456 8100225 8100026 8100062 2101344 2101150 2101148 2077719 8100225 8100026 8100062 2100246 8100221 8100026 8100062 2078676 2101855 2038949 8105561 8100024 2101055 2101059 8106700 2101064 8107029 8101622 2100275 8100434 2101063 2101060 2101062 8107029 8101622 2100275 2102766 8100434 2073744 8100230 8100064 8100026 8100062

4

5 6 6A 6B 7 8 9 10 11 11 A 11B 12 13 13A 13B 14 15 16 16A 17 18 18A 19 20 20A 21 22 23 24 25 26 26A 27 28 29 30 31 31A 31 B 31C

Description Bearing I Flanged Lever Assembly I Auxiliary Control Knob, Auxiliary Knob, Hoist Knob, Bucket Nut, Jam Shaft Bolt Washer, Lock Nut Lever Assembly I Auxiliary Control Lever Assembly I Hoist Control Lever Assembly, Bucket Control Bearing, Thrust (Corr. PIN) Bolt Washer I Lock Nut Shaft Bolt - Clip to Support Bar Washer, Lock (N. J. ) Nut Clip - Cable to Support Bar (Supersedes PIN 2032818) Bar, Support - Valve Control Cables Bolt - Valve and Support Assembly to Tank Bolt (N.1. )(Corr. PIN) Washer/ Lock Support Assembly Shaft - Lever to Cable Mount Bracket Pin, Cotter Spacer Pin I Clevi?

Pin, Cotter Link Washer I Flat Spacer Lever - Cable to Valve Spacer Pin, Clevis Pin, Cotter Link - Valve to Lever Lever Washer I Flat Spacer Bolt Washer I Flat Washer I Lock Nut

REVISION 4 - NOVEMBER, 1978

Qty 4 1

2 1 1

4 1 2 2 2 1 1 1 1

2 2 2 1 1 1 1

2 1 2 1

3 1 1 2 1 6 6 6 6 2 3 1 2 2 2 1 2 2 1 1 1 2

63

VALVE CONTROLS (4 SPOOLS - Optional) item

Part No

32 33 34 34A 35 36

2102769 2101545 8107029 8101622 8100986 8100518

63A

Description Plate Assembly I Mount Cable, Control Pin, Clevis Pin, Cotter Clevis - Cable End Nut, Jam

Qty 1 4 8 8 8 8

REVISION 4 - NOVEMBER, 1978

· 64

MAIN CONTROL VALVE ASSEMBLY

Item

Part No

A B C

2097947 6752644 6752539

D

6752519

E 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 17A 17B 18 19 20 21 22 23 24 25 26 27 28 29 30 30A 31 32 33 34 35 36 37 38 39 40

6955874 6750907 6750406 2033517 6950908 6752349 2033305 6750057 6750035 6752542 2039493 6752080 6752543 6752536 2033305 6752350 6750209 2200150 2031450 2031390 6850529 6750182 6850531 2201440 6752546 6752556 6752550 6752347 2040259 6750991 6752348 2008574 ------6752972 6750660 6752646 ,6750991 2040259 6752645 2008574 6850528 ------6752749 6750182

Qty

Description Valve Assembly, Main Control (Incl. Items 1-85A) Kit, Bucket Circuit Relief (Incl. Items 32-35) Kit, Electric Detent (Lift) (Incl. Items 50,52,54-60, 64-69, 70A -73A) Kit, Electric Detent (Bucket) (I ncl. Items 50,52, 54-62, 64-69, 70A-73A) Kit, Seal (Includes all Seals, Wipers and Rings) Nut, Acorn Washer Nut, Jam Screw I Adjusting Cap 10· Ring Spring Poppet Seat, Relief Ring Spring Check Seat, Relief 10' Ring Cap Plug Cover I Spring Capscrew Washer I Lock Cap .0 1 Ring Spring Retainer 1 Spring Retainer, Plate Ring, Back-Up Seal Seat, Check ·0' Ring 10' Ring Check Spring Housing (N.S.S.) (Order Item A) Square .0 1 Ring (Valve Outlet) (N .1.)

Spring Valve Assembly, Bucket Circuit Relief 10 1 Ring 10· Ring Seat, Relief Spring Check Plunger (N.S.S.) (Order Item A) Eye, Plunger 10· Ring

·0·

·0·

Revision 5 - May I 1979

1 1 1 1

1 1 2 1 1

1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 1 1 1 2 1 1 1 2

2 2 2 2 1 1 1 1 1 1 2 2 3 3

65

MAIN CONTROL VALVE ASSEMBLY

Item

Part No

41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 65 66 67 68 69 70 70A 71 72 72A 73 73A 74 74A 75 75A 76 76A 76B 76C 77.

78 79 80 81

2008574 6850528

66

-------------------

-------------

6850528 6752823 6752520 6752550 6752522 6750182 6752521 2201440 6752537 6752525 6752538 6752523 2030371 6752527 6752526 6752530 6752549 6752524 6752541 6752528 6752533 6752529 6752530 6752758 6752535 6752548 6752534 6750526 2056294 2031390 6751851 2031963 6750794 2031961 6752824 2031961 8103343 8106260 6901156 2008574 6850528

_..... _----

6752550

Qty

Description Spring Check Cap (N .S.S.) (Order Item A) Piston (N.S.S.) (Order Item A) Spring (N.S.S.) (Order Item A) Check (N.S.S.) (Order Item A) Plunger (N.S.S.) (Order Item A) Check Spring Cover I Detent Seal Plate, Retainer '0' Ring Cap Retainer, Spring Spring Spacer Ring, Retaining Plug '0' Ring Spacer (Bucket Detent) Spacer (Bucket Detent) Coil Assembly (Lift Detent Capscrew Spacer (Bucket Detent) Spacer (Lift Detent) Spacer Armature Spacer Coil ,Assembly Plug & Cable Clamp Connector I Wi re Screw, Machine Receptacle '0' Ring Capscrew Washer I Lock Cap '0' Ring Cap '0' Ring Cap '0' Ring Adapter (N.l.)

Cap (N.I.) Plug, Pipe Spring Check Plunger (N.S.S.) (Order Item A) Seal

1 1

-

-

.

1 1 2 2 2 2 2 4 2 2 2 2 2 1 1 1 2 1 1 2 2 2 2 2 6 8 2 2 4 4 2 2 2 2 1 1 1 1 1 1 1

-

3

Revision 5 ,;. May, 1979

".

MAIN CONTROL VALVE ASSEMBLY

Item

Part No

82 83 84 85 85A

6752544 6752540 6752545 2031450 2031390

Description Plate, Retainer Wiper Plate, Retainer Capscrew Washer, Lock (N .1.)

Revision 5 - May, 1979

.

Qty 3 3 3 6 6

67

.'

--- ----~ =----....

~------:!--::;!---

=------

....

---

=--

---------------

------= ---~

-----

- - - - - -68

SINGLE SPOOL CONTROL VALVE ASSEMBLY (Optional) ITEM

A B C 1

2 3 4 5 6 7 8 9

10 11

12 13 14 15 16 17 18 19 19A 20 20A 21 22 23

24 25 26 27 28 29 30 31 31A 32 33 34 35 36 37 38 39 40

PART No.

2101341 2101363 6955877 6752350 2033303 6752656 6750794 2031961 6752543 6752080 2039493 6752542 6750035 6750057 2033303 6752349 6750908 2033517 6750406 6750907 2200150 6750209 2031450 2031390 6850529 6750182 6850531 2201440 6752546 6752556 6752550 6752426 6752427 6752425 2031450 2031390 6752545 6752540 6752544 6752550 6752749 6750182 6850528 2008574

QTY.

DESCRIPTION

Valve, Control (Incl. Items 1-40) Kit, High Pressure Carry-over (Incl. Items 28-30) Kit, Seal (Incl. all Seals, Wipers & '0' Rings) Cap '0' Ring Seat, Check Housing (N.S.S.) (Order Item A) Cap '0' Ring Check Spring '0' Ring Seat Poppet Spring '0' Ring Cap Screw, Adjustment Nut, Jam Washer Nut, Acorn Cover, Spr ing Plug, Bleeder Capscrew Washer, Lock Cap '0' Ring Spring Retainer, Spring Plate, Retainer Ring, Back-Up Seal Ring '0' Ring Cap Capscrew Washer, Lock (N .1.)

Plate, Retainer Wiper Plate. Retainer Seal Eye, Plunger '0' Ring Plunger, D.A. Assembly (N.S.S.) (Order Item A) Check Spring

1 1 1 1 1

1 1

1 1

1

1 1 2 1 1

1

2 2 1

1 1 2 1 1

1 1 1 1 2 2 1 1 1

1 1 1

2 2

69

1--

70

~ain And Steering Hydraulic Pump (For Machines Having Serial Number Tnrough 15-1686, 15-1771 And Higher)

Item

Part No

*A

2097957 2106848 6955992 6955994 6955993 6800119 6800121 6800118 6801170 6800485

+A

B C

o 1

2 3 *4 +4 5 6

7 8 9

10 6800122 11 6800123 12 13 14 15 16 17 6800125 18 6800124 19 6800127 20 21

22 23 6800128 24 6800479 25 26 27 28 29 30 31 32 33

34 35 36

37 38

Description

PUr.1p Pump Kit, Kit,

Assembly, fVlain (Incl. Items 1 through 41) Assembly, Main (Incl. Items 1 through 41) Cartridge (Incl. Items 5-9, & 32-38)(Super. PIN 6955799) Cartridge (Incl. Items 12-16, & 25-31)(Super. PIN 6955456) Kit, Seal (Inc1. Items 5-8, 15, 16, 20, 22, 25-27 lSI 38) Bolt Plug Ring, Snap Cover Assembly Cover Assembly Ring, Back-Up (N.S.S.)(Order Item B) '0' Ring (N.S.S.)(Order Item B) Ring, Back-Up (N.S.S.)(Order Item B) '0' Ring (N.S.S.)(Order Item B) Plate, Pressure (N.S.S.)(Order Item B) Bolt Housing Pin (N.S.S.){Order Item C) Ring (N.S.S.)(Order Item C) Plate, Pressure (N.S.S.)(Order Item C) Ring, Back-Up (N.S.S,)(Order Item C) '0' Ring (N.S.S.)(Order Item C) Ring, Lock Bearing Shaft Seal (N.S.S.)(Order Item 0) Body (N.S.S.)(Order Item A) Wiper (N.S.S.)(Order Item 0) Washer Ring, Snap Ring, Back-Up (N.S.S.)(Order Item C) '0' Ring (N.S.S.)(Order Item C) 10' Ring (N.S.S.)(Order Item C) Vane (N.S.S.){Order Item C) Rotor (N.S.S.)(Order Item C) Plate, Wear (N.S.S.)(Order Item C) Screw (N.S.S.)(Order Item C) Screw (N.S.S.)(Order Item B) Pin (N.S.S.)(Order Item B) Plate, Wear (N.S.S.)(Order Item B} Ring (N.S.S.)(Order Item B) Vane (N.S.S.)(Order Item B) Rotor (N.S.S.)(Order Item B) '0' Ring (N.S.S.)(Order Item B)

REVISION 7 - JANUARY, 1981

Qty

1 1 1 1 1 4 1 1 1 1 1 1 1 1 1 4 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

1 1 2 2 2 1 1 1 1 1

71

TROdAli Main And Steering Hydraulic Pump (For Macnines Having Serial Number Tnrougn 15-1686, 15-1.771 And Higher) Item

39

40 41 42 43

Qty

Description

Part No

1 1 1 1 1

6800496 Valve, Relief 6800121 Plug 6800120 Spring 2031985 Adapter Straight (N.l.)

2075587 Cap (N.I.)

* For Machines Having Serial Number Througn 15-1593. +

71A

For Macnines Having Serial Number 15-1594 tnrough 15-1686, 15-1771 and Higher.

REVISION 7 - JANUARY, 1981

_ _ 10

19

1134L

71C

REVISION 7 - JANUARY, 1981

1'1ain And Steering Hydraulic Pump

item

Part No

Description

Qty

(For Macnines Having Serial Number 15-1687 tnru 15-1770).

A

1 2 3 4 5 6

7 8 9

10 11

2109354 Pump Assembly, Dual (Includes Items 1-19) 6801340 Plate Assemoly 6801346 Dowel 8410548 Seal, Ring 81110546 Pl ate, ~Jear 8410545 Seal, Load 8410544 Seal, Pre-Load 6801353 Coupling 6801345 Plate, Gear 6801341 Gear and Shaft Assembly, Drive (Main Pump) 6801343 Gear and Shaft Assembly, Idler (Main Pump) 6801338 Body Assembly (Includes Item 12)

12 13

14 15 16

17 18 19 20

6801351 6801352 6801349 6801348 6801347 6801342 6801344 6801339

Seal (N.S.S.){Order Item 11) Stud Nut Washer Dowel Plate, Gear Gear and Snaft Assembly, Drive (Steering Pump) Gear and Shaft Assembly, Idler (Steering Pump) Cover Assembly

REVISION 7 - JANUARY, 1981

1

1 2 4 4 4

4 1 1

1 1 1 8 8

8 2 1 1

1 1

710

----~-

72

-

:STEERING HYDRAULIC SYSTEM Item 1 2 3 4 4A 5 6 6A

Description

Part No. 2306115 2100594 2101801 2031925 2031959 ------2041320 2031961

7

-------

8 8A 9 10 10A 11 11A 118 11C 12 12A 128 128 12C 12 D 13 13A 14 15 16 17 17A 18 18A 19 20 20A 21 21A 21B

2031936 2031959 2100595 2300536 2031961 ------2031437 2031390 2031616 ------2101206 2031489 2031485 2031391 2031617 2031936 2031959 2100596 2100182 2100591 2031927 2031961 2100888 2022463 2101424 2102247 2031574 ------2031985 2075587

22

-------

23 23A 24 24A 25 25A 26 26A 27

2101800 2022463 2031475 2031391 2031937 2031960 2031914 2031959 2100675

(For Machines Having Serial Number through 15-1593) Hose Hose Hose Elbow, 900 (Inc!. Item 4A) '0' Ring Valve, Power 8rake (See Page 91) Elbow I 900 (Inc!. Item 6A) 10' Ring Gear Assembly, Steering (See Page 77) Elbow, 450 (Incl. Item 8A) '0' Ring Hose Adapter I Straight (Inc\. Item 10A) 10' Ring Valve/ Cushion (See Page 75) Bolt (N.I.) Washer I Lock (N .1.)

Nut (N.I.) Cylinder, Steer (See Page 76) Pin Bolt (Rear Section) Bolt (Front Section) Washer I Lock Nut Elbow, 450 (Incl. Item 13A) '0' Ring Hose Hose Hose Elbow, 900 (Incl. Item 17A) 10 1 Ring Tee (Inc!. Item 18A) 10 1 Ring Hose Plate, Mount Bolt (N.I.) (Supersedes PIN 2056469) Pump I Main and Steer (See Pages 70 and 71) Adapter I Straight (N. I . ) Cap Filter I Main and Steer (See Page 84) Tee (Inc!. Item 23A) '0' Ring Bolt Washer, Lock Elbow, 450 (Incl. Item 25A) '0 1 Ring Adapter I Straight (I ncl. Itern 26A) 10' Ring Clamp, Hose (Front Shroud) (N .1.)

Revision 3 - August, 1978

Qty. 1 1 1 2 2

1 1 4 4

2 4 4

2 2

2 4 4 4 4 4 2 2 2 1

1 1 1 1 1 1 1

2 1 1 1 1 2

2 1 1 1 1 1

73.

STEERING HYDRAULIC SYSTEM

Item 27A 278 2828A 28B 28C 28D

Part No. 2031391 2031617 2032869 2031475 2032960 2031390 2031617

Qty.

Description

1 1 2 1 1 1 1

Washer I lock (N.I.) Nut (N.l.)

Clamp, Hose (Floor Board) (N.I.) Bolt (N.I.) Washer, Flat (N .1.)

Washer, lock (N .1.)

Nut (N.I.)

,

74

Revision 3 - August, 1978

TROdAli

l03SL

748

REVISION 7 - JANUARY, 1981

TROJAN Steering Hydraulic System

Item

Part No

Description

Qty

(For Machines Having Serial Numbers 15-1594 through 15-1686, 15-1771 through 15-1808 and 15-1810) 1 2

3 4 5 6

7 8 9

10 11

12 13 14 15 16

17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41

42 43

44

45 46

Pump, Main And Steer Hydraulic (See Pages 70~ 71) 2306115 Hose Assembly - Flow Control to Power Brake Valve 2031914 Adapter, Straight (Includes Item 4) 2031959 ·OIRing 2031925 Adapter, 90° (Includes Item 6) 2041342 'OIRing Valve Assembly, Power Brake (See Page 90, 91) 2031925 Adapter, 90° (Includes Item 9) 2041342 tOIRing 2100594 Hose Assembly - Power Brake Valve to Orbitrol 2031936 Adapter, 45° (Includes Item 12) 2041342 'OIRing Gear Assembly, Steering (Orbitrol)-(See Pages 79A, 79B) 2100595 Hose Assembly - Orbitrol to Cushion Valve 2300536 Adapter, Straight (Includes Item 16) 6750674 tOrRing Valve, Cushion (See Page 75) 2094487 Tee, Swivel Adapter 2306102 Hose Assembly - Cushion Valve to Steer Cylinders (Rear Port) 2031925 Adapter, 90 0 (Includes Item 21) 2041342 'OIRing Cylinder, Steer (See Pages 76B, 76C) 2101206 Pin 2031485 Bolt 2031391 Lockwasher 2031617 Nut 2031489 Bolt 2100182 Hose Assembly - Orbitrol Return to Filter 2100888 Tee (Includes Item 30) 2041342 'O'Ring 2100591 Hose Assembly-Flow Control ByPass to Filter 2031937 Adapter, 45° (Includes Item 33) 2022463 'OIRing 2031927 Adapter, 90° (Includes Item 35) 2022463 'O'Ring 2101424 Hose Assembly - Filter to Pump Inlet 2101800 Tee (Includes Item 38) 2022463 'OIRing Filter, Main and Steer Oil (See Page 84) 2102247 Mount Plate, Filter 2031475 Bolt 2031391 Lockwasher 2036822 Flatwasher 2031574 Bolt 2101801 Hose Assembly - Power Brake Valve Return to Filter 2041320 Adapter, 90° (Includes Item 47)

REVISION 8 - MARCH, 1982

1 1

1

1 1

1 1 1 4 4

2 4 4 2

2 4 4 4 2

4 4

2 1 1

1 1 1

1

1 1

1 1

1 1 2 2 2 2 1

1

74C

TROJAN Steering Hydraulic System

Item

Part No

Description

Qty

(For Machines Having Serial Numbers 15-1594 through 15-1686, 15-1771 through 15-1808 and 15-1810)) 47 48 49 50 51

740

6750674 2302025 2031467 2031390 2031616

'O'Ring Hose Assembly - Cushion Valve to Steer Cylinders (Front Port) Bolt Lockwasner Nut

1

2 2

2 2

REVISION 8 - MARCH, 1982

i i

....... ~

"

56

\ -l N

;::0

fTI

<:

.......

.....

(/')

o z

.......

c... ::z c)::. )::.

;::0

..-<

~

CO

32

Steering Hyaraulic System

item

Part No

Descri pt ion

Qty

(For Machines Having Serial Numbers 15-1687 through 15-1770) 1 2 3 4 5 6 7 8 9

2109359 2097248 2031914 2041342 2306115 2031914 2041342

10 11

12

13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47

2031925 2041342 2100594 2031936 2041342 2031936 2041342 2100595 2300536 2022463 2031467 2031390 2031616 2116056 2075587 2094487 2306102 2031925 2041342 2109415 2031925 2041342 2032869 2031475 2031391 2031617 2031936 2041342 2100182 2100888 2022463 2031391 2031475

Pump, Main and Steer (See Pages 71C, 71D) Manifold, Suction (See Pages 51C-51E) Hose Assembly - Suction Manifold to Steer Pump Inlet Cla~p - Pump Inlet Hose Adapter, Straight (Includes Item 6) 10lRinq Hose Assembly - Flow Control to Power Brake Valve Adapter, Straight (Includes Item 8) 10 1 Ring Valve, Power Brake (See Pages 90, 91) Adapter, 90° (Includes Item 12) 'OIRing Hose Assembly - Power Brake Valve to Orbitrol Adapter, 45° (Includes Item 15) 10lRing Valve Assembly, Steering (Orbitrol)-(See Pages 79A, 79B) Adapter, 45° (Includes Item 18) IOIRing Hose Assembly - Orbitrol to Cushion Valve Adapter, Straight (Includes Item 21) 10'Ring Cushion Valve (See Page 75) Bolt Lockwasher Nut Adapter, Straight Cap Tee, Swivel Adapter Hose Assembly - Cushion Valve to Steer Cylinders (Rear Port) Adapter, 90° (Includes Item 31) 'OIRing Cylinder, Steer (See Pages 76B, 76C) Hose Assembly - Cushion Valve to Steer Cylinders (Front Port) Adapter, 90° (Includes Item 35) 'OIRing Clamp, Hose - Floorboard Bolt Lockwasher Nut Adapter, 45° (Includes Item 41) 'OIRing Hose Assembly - Orbitrol Return to Filter Tee (Includes Item 44) 'OIRing Filter, Main and Steer Oil (See Page 84) Lockwasher Bolt

REVISION 7 - JANUARY, 1981

1

2 1 1 1 1 1 1 1 1 1 1

2 2

2 4 4 2

2 2 2 2

2 2

2 2

2 2 2 6

3 3

3 1 1 1

1 1

2 2

74G

TROdAli Steering Hydraulic System

Item

Part No

Descri pt ion

Qty

(For Machines Having Serial Numbers 15-1687 through 15-1770) 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64

65 66 67 68 69 70 71 72

73

74H

2102247 2036822 2031574 2109409 2031926 6750674 2101800 2022463 2303436 2041320 6750674 8105761 2031927 2022463 2031989 2302235 2031937 6750674 2100675 2031391 2031617 2101206 2031485 2031489 2031391 2031617

Mount Plate, Filter Flatwasher Bolt Hose Assembly - Flow Control By-Pass to Filter Adapter, 90° (Includes Item 53) 'O"Ring Tee (Includes Item 55) 'O"Ring Hose Assembly-Power Brake Valve Return to Filter Adapter, 90° (Includes Item 58) 'O'Ring Hose Assembly - Filter to Suction Manifold Adapter, 90° (Includes Item 61) 'O"Ring Adapter, Straight Hose Assembly - Steer Pump to Suction Manifold (Relief Drain) Adapter, 45° (Includes Item 65) 'aiRing Clamp, Hose - To Front Shroud Lockwasrler Nut Pin Bolt Bolt Lockwasher Nut

1 2

2 1 1

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 4 2 2 4 4

REVISION 7 - JANUARY, 1981

--.

74K

REVISION 8 - MARCH, 1982

TROIAN Steering Hydraulic System

Item

Part No

Description

Qty

(For Machines Having Serial Numbers 15-1809 & 15-1811 and Higher 1

2 3

4 5 6

7 8 9 10 11

12 13 14 15 16 17 18 19 20 21 22

23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46

Pump, Main And Steer Hydraulic (See Pages 70, 71) 2306115 Hose Assembly - Flow Control to Power Brake Valve 2031914 Adapter, Straight (Includes Item 4) 2031959 'OIRing 2031925 Adapter, 90° (Includes Item 6) 2041342 'OIRing Valve Assembly, Power Brake (See Page 90, 91) 2031925 Adapter, 90° (Includes Item 9) 2041342 'OIRing 2100594 Hose Assembly - Power Brake Valve to Orbitrol 2031936 Adapter, 45° (Includes Item 12) 2041342 'OIRing Gear Assembly, Steering (OrbitroT)-(See Pages 79A, 79B) 2100595 Hose Assembly - Orbitrol to Cushion Valve 2300536 Adapter, Straight (Includes Item 16) 6750674 'OlRing Valve, Cushion (See Page 75) 2094487 Tee, Swivel Adapter 2306102 Hose Assembly - Cushion Valve to Steer Cylinders (Rear Port) 2031925 Adapter, 90° (Includes Item 21) 2041342 'OIRing Cylinder, Steer (See Pages 76B, 76C) 2101206 Pin 2031485 Bolt 2031391 Lockwasher 2031617 Nut 2031489 Bolt 2100182 Hose Assembly 2100888 Tee (Includes Item 30) 2041342 'O'Ring 2100591 Hose Assembly 2031937 Adapter, 45° (Includes Item 33) 2022463 'OIRing 211 0196 Adapter, 90° (Includes Item 35) 2022463 'O'Ring 2104694 Hose Assembly - Filter to Main Valve 2070680 Tee (Includes Item 38) 2022463 'O'Ring Filter, Main and Steer Oil (See Page 84) 2102247 Mount Plate 2031475 Bolt 2031391 Lockwasher 2036822 Flatwasher 2031574 Bolt 2088821 Hose Assembly - Power Brake Valve to Reservoir 2081037 Adapter, 90° (Includes Item 47)

REVISION 8 - MARCH, 1982

1 1 1

1

1 1

1 1

4 4

2 4 4

2

2 4 4

4 2 4 4

2

1 1

1 1 1

1 1 1 1

1 1 1

3 3 2 2

1 1

74L

TROJAN Steering Hydraulic System

Item

Part No

Qty

Description

(For Machines Having Serial Numbers 15-1809 & 15-1811 and Higher 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62

6750674 2302025 2031467 2031390 2031616 2117062 2092914 2022463 2031918 2087339 2032014 2022463 2031918 2031391 2031475 2031987

'OIRing Hose Assembly - Cushion Valve to Steer Cylinders (Front Port) Bolt Lockwasher Nut Manifold Hose OIRing Adapter, Straight (Incl. Item 54) Hose, Filter to Tank Adapter, 90° OIRing Adapter, Straight (Incl. Item 58) Washer, Lock Bolt Adapter, Straight

1

2 2 2 2 1 1

1

1 1 1

1 1

2 2 1

-

74M

REVISION 8 - MARCH, 1982

0-.---0-,-----3

2

<:>-.-------------4 ·-------5

TP3076

CUSHION VALVE Item

Part No

Description

Qty

(For Machines Having Serial Number Through 15-1567) A 1

2 3

4 5

74P

2101024 Valve Assembly, Cushion (Incl. Items 1-5) 6752881 Relief, Differential Operated (Incl~ Items 2, 3, 4) 6752598 '0' Ring 6752600 Ring, Back-Up 6752879 '0' Ring ------- Body, Valve (N.S.S.) (Order Item A)

1

2 2 2 2

-

REVISION 8 - MARCH, 1982

\

_~-2

l082L

CUSHION VALVE Item

Part No

Description (For Machines Having Serial Number

A

1 2 3

4 5 6 7 8

2105098

-------

6750518 6752974 6750525 6752975 6752976 6752977 6752978

Qty

15-1568 and Higher)

Valve Assembly, Cushion (Inc!. Items 1-8) Body, Valve (N .S.S.) (Order ITem A) Cartridge Plug, Seal ·0· Ring Spring, Return Spring, Guide Ball Plug, Pipe

Revision s'::' August,'

1978-'--'

1

-

2 2 2 2 2

2 2

75

3

2

14

4

5

6

1

12

8

10

9

TP3130.

STEER CYLINDER ASSEMBLY (Two Cylinders Used Per Machine; Quantity Shown Is For One) Item

Part No

Description

Qty

(For Machines Having Serial Number Through 15-1593)

A

B

1 2 3 4

5 6 7 8 9 10 11 12 13 14

76

2102009 2102317 6750221 6751336 2102312 2102000 2102005 8106832 8106326 2101998 8107886 2102272 2033250 2102316 2092680 2101999

Cylinder Assembly f Steer (Incl. Items 1-14) Kit, Packing (Inc!. Items 4-9 and 13) Plug Screw, Set Body and Bushing Assembly (Inc!. 1 of Item 10) Bearing I Piston '0 1 Ring Ring, Back-Up (Supersedes PIN 6700133) '0' Ring (Supersedes PIN 2103001) Box, Stuffing Seal, Rod (Supersedes PIN 2098023) Bushing Fitting, Grease Rod and Bushing Assembly (Inc!. 1 of Item 10) Wiper, Rod Nut f Cartridge

1 1

2 2 1 1 1 1 1 1 1

2 2 1 1 1

Revision 3 - August, .1978

....

-----

lOZ3L

~~---~-

76B

R~vision 3 - August, 1978

TROIAN STEER CYLINDER ASSEMBLY (Two Cylinders Used Per Machine; Quantity Shown is for One) Item

Part No

Description

Qty

(For Machines Having Serial Number 15-1594 and Higher) A B C D 1

2 3 4 5 6 7 8 9 10 11 12

13 14 15 16 17 18 19

2105292 2106793 2106792 2106791 2102272 2033250

-------

2032985 2095249 2095247 2116429 2095248 2081111

-------

2081119 6951336 2314061 2081113 2081110 6701439 6700880 2083340 2072635

Cylinder Assembly, Steer (Includes Items 1-19) Kit, Service Packing (Includes Items 5,7,8,14,16,18 & 19) Kit, Body and Bearing (Includes Items 1 and 2) Kit, Rod and Bearing (Includes Items 1 and 2) Bearing, Spherical Fitting, Grease - 90° Body Assembly (Order Item C) Nut Bearing, Piston Piston '0' Ring (Carr. PIN) Piston Seal (Inner Ring and Outer Ring) Bearing, Rod Rod Assembly (Order Item D) Nut, Cartridge Screw, Set Plug Wiper Stuffing Box Seal, Rod '0' Ring Ring, Back-Up '0' Ring

REVISION 8 - MARCH, 1982

1 1 1

1

2 2

-

1 1 1 1

1 1

-

1 1

1

1 1 1

1 1 1

76C

-----------------1 -----------------2 --------3 ---.-------4

------5 -I 1

1-----1

TP3141

STEERING GEAR INSTALLATION Item

Part No

A 1 2

2046341 6950159 6950160 6950161 6950162 6950163 6950120 6950121 2046342 2098960 2034063 2031479 2031391 2098077 2054404

3 4 5

6 6A 7 S SA 9

9A 9B 9C

10 11

-------------

Description Button Assembly, Horn (lncl . Items 1-7) Cover, Weather Button, Horn Cup, Contact Spring Cap, Contact Base, Plate Assembly Screw Nut Wheel, Steering Spinner, Steering Wheel (N.1. ) Bolt Washer, Lock Spacer (N. I . ) Shim (N.J.) Shroud Assembly, Front (See Index) Gear Assembly Steering (See Index) I

Qty 1

1 1 1 1

1 1

3 1 1 1

2 2 2 AIR

-

77

\-

C"')

...C"'oI

...-

en ...-

......-

-

c:::=

en

.....

C"'oI

~

...

~

~

C"')

~

"""

/ ...-

78

~

...C"')

Steering Gear Shaft Column And Orbitrol Unit Assembly item

Part No

Description

Qty

(For Machines Having Serial Number Through 15-1593) A B C 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34

2300857 6953376 6953981 6953646 6950149 6950150 6950151 6950144 6950146 6950145 6953377 6950152 6950153 6950158 6950157 6950155 6950156 6953379 6953647 6953375 6952632 6953266 6952628 6950125 6950127 6953271 ------6950138 6953089 6950140 6950141 6950142 6950136 6952636 ------6950137 6953087

Column & Orbitrol Assy. (See Note 1) Shaft and Column Assembly (Incl. Items 1-15)(See Note 2) Orbitrol Unit Assembly (Incl. Items 17-4l)(See Note 3) Terminal and Wire Assembly Contact, Insulator Spring, Contact Washer, Contact Ring, Retaining Ring, Retaining Bearing Shaft Assembly, Steering ~ ..

Ring, Contact Insulator, Contact Ring Connector Terminal, Wire Screw Brush Assembly (Incl. Item 12) Tube and Flange Assembly Screw (Column to Orbitrol Unit) Bolt Cap, End Gear Set Plate, Spacer Spacer Control Drive Control End Assembly (Incl. Items 23-32) Sleeve (N.S.S.){Order Item 23) Spring Ball Seal, Check Plug, Seal '0' Ring Pin,. Centering Disc, Pin Spool (N.S.S.) (Order Item 23) Spring, Centering '0 1 Ring

REVISION 7 - JANUARY, 1981

1 1 1

1 1

1 1

1 2 1 1 1 1 1 1

2 1 1

2 7 1 1 1 1

1 1

1 1 1

1 1

1 2

6 1

79

Steering Gear Shaft Column And Orbitrol Unit Assembly item

35 36 37 38 39 40 41

Part No

6953269 6953270 6953268 6950132 6952634 6950129 6960131

Deseri pt ion

Qty

Race, Bearing Bearing Locator, Bearing Seal, Quad Ring Plate Assembly, Mounting Bolt Seal, Oil

2 1

1 1 1

4 1

NOTE 1 - 2300857 no longer available. Order PIN 2113081 2113082 column (See Page 79G-79M).

79A

orbitro~

NOTE 2 - 6953376 no longer available.

(See Page 79M).

Order PIN 2113082.

NOTE 3 - 6953981 no longer available.

Page 79G)

Order PIN 2113081 (See

and

REVISION 7 - JANUARY, 1981

...,

.-

N ----~~-­

_ - - - -

N ~~N

..,.

N

....

C""

~

'

REVISION 7 - JANUARY • 1981 79C

TROdAN Steering Gear Shaft, Column and Orbitrol Unit Assembly (For Machines Having Serial Number 15-1594 thru 15-1706) Item

Part No

A

6953376 2073256 6953646 6950149 6950150 6950151 6950144 6950146 6950145 8 6953377 6950152 9 6950153 10 6950158 11 12 6950157 13 6950155 14 6950156 15 6953379 16 6950143 16 2031479 16A 2031391 17 6952633 18 6952632 19 6952629 20 6952630 21 6952631 22 6952628 23 6950406 24 6950127 25 6953271 26 27 6950138 28 6953089 29 6950140 30 6950141 31 6950142 32 6950136 6952636 33 34 6950137 35 36 6953087 37 6953269 38 6953270 39 6953268 B C 1 2 3 4 5 6 7

Description

Column and Orbitrol Assembly (Incl. Items 1-15 & 17-41) Shaft & Column Assembly (Incl. Items l-15)(See Note 1) Orbitrol Unit Assembly (Includes Items 17-4l)(See Note 2) Terminal & Wire Assembly Contact, Insulator Spring, Contact Washer, Contact Ring, Retaining Ring, Retaining Bearing Shaft Assembly. Steering Ring, Contact Insulator, Contact Ring Connector Terminal, Wire Screw Brush Assembly (Includes Items 12) Tube & Flange Assembly Bo It, Co 1umn to O'rb itro 1 Un it Bolt, Column to Orbitrol Unit Lockwasher Capscrew Cap, End Gear Set Spacer Spline Plate, Spacer Spacer Control Drive Valve Assembly, Control (Includes Items 26-35) Sleeve (N.S.S.)(Order Item 25) Spring

Qty

1 1 1

1 1

1 1

2 1

1 1 1

1 1

2 1 1 2 2 2 7 1 2 1

1 1

1 1

1 1

Ball

1

Seat, Check Plug Seal 'OIRing Pin, Centering Disc, Pin Spring, Centering Spool, (N.S.S.)(Order Item 25) 'OIRing Bearing Bearing Bushing

1

REVISION 7 - JANUARY, 1981

1

1 1 2 6 1

2 1 1

790

IIdLIAli Steering Gear Shaft, Column and Orbitrol Unit Assembly (For Machines Having Serial Number 15-1594 thru 15-1706) Item

40 41 42 43

Part No

6950132 6952634 6950129 6950131

Description

Seal, Quad Ring Plate Assy., Mounting Capscrew Seal, Oil NOTE 1 - 6953376 no longer available.

(See page 79M).

NOTE 2 - 2073256 no longer ava ilabl e.

(See page 79K).

Qty

1 1

4 1

Order 2113082.

Order 2113077.

-

79E

REVISION 7 - JANUARY, 1981

-i

~J.~r-'-\------

\.JfiJ)

- - - - - - -----

------

REVISION .

7

- JANUARY

~ 1987

Steering Gear Orbitrol Unit

Item

A 1

2 3 4

5 6 7

8 9 10 11

12 13 14

15 16

17 18 19 20 21 22 23 24 25 26

Part No

2113081 6960043 6953375 6960044 6960041 6960048

-------------

6950136 6950137 6960055 6960054 6953270 6950131 6950132 6960056 6960057 6950127 6950125 6960044 6960047 6960049 6960050 6950142 6960051 6960052 6960053

Description

Orbitrol Unit Assy. (Incl. Items 1 thru 26) Cap, End Capscrew Seal Gear Set Valve Assy. (Incl. Items 6 thru 9) Sleeve (N.S.S.)(Order Item A or 5) Spool (N.S.S.)(Order Item A or 5) Pin Spring, Centering Bushing Race, Bearing Bearing, Thrust Seal Seal Seal Ring, Retaining Control Drive Spacer Seal Plate, Spacer Retainer, Check Ball Ball, Check Seal Seat, Check Ball Seal Setscrew

Oty

1

1 7 2 1 1

-

-1 7 1

2 1

1

1 1

1

1 1 1 1 1 1 1 1 1 1

NOTE - Replaces 6953981 Orbitrol Unit.

REVISION 7 - JANUARY, 1981

79H

~____1_ _ ~

MI>-,

I

__--

Steering Gear Orbitrol Unit (For Machines Having Serial Number 15-1707 & Higher) item

Part No

A 1

2113077 6960043 6962633 6960044 6960045 6960048

2 3 4 5 6

7 8 9 10 11

12 13

14 15 16 17 18 19 20 21 22 23 24 25 26

6950136 6950137 6960055 6960054 6953270 6950131 6950132 6960056 6960057 6950127 6960046 6960044 6960047 6960049 6960050 6950142 6960051 6960052 6960053

Deseri pt ion

Orbitrol Unit Assembly (Incl. Items 1 thru 26) End Cap Capscrew Seal Gear Set Valve Assembly (Incl. Items 6 thru 9) Sleeve (N.S.S.)(Order Item A or 5) Spool (N.S.S.)(Order Item A or 5) Pin Spring Centering Bushing Race, Bearing Bearing, Thrust Seal Seal Seal Ring, Retaining Control Drive Spacer Seal Plate, Spacer Retainer, Check Ball Ball Check Seal Seat, Check Ball Seal Setscrew

REVISION 7 - JANUARY, 1981

Qty

1 1

7 2 1 1

1 1

1 6 1

2 1 1 1

1 1 1

1 1 1

1 1 1 1 1 1

79K

TROd"

79L

REVISION 7 -

JANUARY~

1981

Steering Column (For Machines Having Serial Numbers 15-1707 and Higher) Item

A 1 2

3 4

5 6 7 8 9 10 11 12 13

14 15

16

Oescri pt ion

Part No

2113082 6953646 6950149 6950150 6950151 6950144 6950146 6950145 6960059 6950152 6950153 6960042

-------

6950155 6960058 6960060 6950143

Column Assy. Steer~ng (Incl. Items 1 thru 16) Wire Assy.

Insulator Spring, Contact Washer, Contact Ring, Retaining Ring, Retaining Bearing Assy.

Shaft Ring, Contact Insulator Connector Wire (N.S.S.)(Order Item 14) Screw Kit, Horn Brush ( Inc 1. I tern 12 ) Tube Assy.

Caps crew

REVISION 7 - JANUARY, 1981

Qty

1 1 1

1 1 1

1 1 1 1

1 1

-

2

1

1 2

79M

r

\

80

\.

\/~~. ~ ~,

REVISION 4 - NOVEMBER, 1978

TRANSMISSION HYDRAULIC SYSTEM

Item

* *

1 2 3 4 5 6 7

*

8

9

10 11

12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 +34 +35 +36 +37 +38 +39 +40 41

Description

Part No 2058147 8102896 8402872 2100201 2053273 2111603 8102896 8402872 2078676 2078676 8101936 8100024 8100048 2104844 8402872 8100622 2100174 8101158 8100222 8100026 8102896 8402872 2101152 2101153 2101181 2032822 2101154 8100221 8100026 8100062 2100493 2091088 8100675 8103016 2088765 8102734

Transmission Assembly (See Allison Transmission Parts Manual) Fitting, Extension - Low Pressure Warning Switch Switch! Pressure (See Pages 46-48) o Adapter, 90 '0' Ring Hose Assembly - Transmission to Cooler Reducer Hose Assembly - Cooler to Transmission (Super. PIN 2100200) 0 Adapter, 90 1 '0 Ring Clamp - Hose to Fan Shroud (G.M.) Clamp - Hose to Engine Mount (P.D.) Screw (G.M.) Lockwasher (G. M. )

~~~p\~~ ~ ioo '0' Ring

Plug, Pipe Hose Assembly - Filter Adapter, Straight Filter Assembly, Transmission Oil (See Page 84) Bolt - Filter to Mount Plate

~~~~~:~~e;oo Ring Nipple, PWe Elbow, 90 j Nipple, Pipe Clamp Bracket Bolt Lockwasher Nut Dipstick - Transmission Fill Tee Gauge, Transmission Temperature (See Pages 44-45B) Gauge, Transmission Pressure (See Pages 44-45B) 10

1

Qty 1

1 1 1 2

1 1 1 1 1 1 1 1 1 1 1

2 2 2 2 1 1 1 1 1 1 1 1 1 1 1 1

~~~~~n~50PiPe

1 1

Hose Assembly - Transmission Oil Pressure Gauge 0 Elbow, 90 Radiator (See Pages 34-35B)

1

*

1

For Machines Having Serial Number 15-1578

+ For Machines Having Serial Number 15-1579 and Higher

Revision 5 - May f 1979

81

123

4

5

6

14 15

2&

25

28

19

18 17

16 TP3142

82

TRANSMISSION CONTROLS Item

Part No

1

2010556 8100533 2031678 8102123 8106689 2032962 2100238 2033542 2101258 8100029 8100028 2100242 2108137 2101259 2108130 8100029 8100028 2101696 2101693 2108135 2108136 2108134 2101257 2101256 8101176 2100300 8101933 2041067 2100310 2105090 8101797 8100029 8100028 8100224 8100026 8100064 8101455 2012391 2100225 2032960

2 3 *4 +4 5 6

7 8 8A 8B @9

&9

@10 &10 10A

10B 11 @12

&12 &12 &12A

13 14 15 16 17 17A

*18 +18 19 19A

19B 20

20A 20B

21

22 23 24 25 26

Qty

Description

Pin, Clevis Pin, Cotter (Carr. PIN) Clevis Nut Nut, Jam Washer I Flat Rod Handle Screw l Machine (Carr. PIN) Washer, Lock Nut Lever I Shift Lever I Shift Screw I Machine Screw, Machine Washer I Lock Nut Selector Assembly Quadrant Quadrant .. Transmission Controls (Upper) Quadrant - Transmission Controls (Lower) Plate, Lower Pin, Spiral Collar - Transmission Shift Screw, Set (Supersedes PIN 2058641) Bearing - Shift Lever Bolt Nut, Stop Link Assembly Link Assembly Bolt Washer, Lock Nut Bolt Washer, Lock Washer, Flat Pin, Cotter Pin l Clevis Link Washer, Flat (Not Applicable) 2103562 Bearing Assembly I Pivot Rod (Supersedes PIN 2100326)

*

For + For @ For & For

machines machines machines machines

having having having having

REVISION 4 - NOVEMBER, 1978

serial serial serial serial

number number number number

2 2 2 2 2 2 1 1 1 1 1 1 1

2 2

2 2 1

2 1 1 1 1 1 1 2 1 1 1 1

3 3 3 2 2

2 2 2

2 2 1

through 15-1567.

15-1568 and higher. through 15-1621.

15-1622 and higher.

83

lRO.JAN 9

8

1 & ./

/1

./ ./

( 5

.,

4-

I .

1

I

I

./

1/ V

2

--------------------3 tP3068

OIL FILTER ASSEMBLY (Transmission Hydraulic) Item

Part No

*A +A *8 +8

2097959 2107722 6955841 6955977

Oil Filter Assembly (Includes Items 1 through Oil Filter Assembly (Includes Items 1 through Kit, Oil Filter Element (Includes Items 2, 5, Kit, Oil Filter Element (Includes Items 2, 5,

*1 +1 2 *3 +3

6851330 6851962 6851331 6851959 6851963 6851335 _..... _-_ .......

6851326 6851328 6851325 6851324

Housing Assembly Housing Assembly Washer, Gasket Bolt, Hex Bo 1t, Hex Spring Element (N.S.S.) (Order Item B) Valve, By-Pass 1 0 I Ring 10! Ri og Head Assembly *For Machines Having Serial Number 15-1511 Through 15-1604. +Fnr M<lrhines Havina Serial Number 15-1605 and Hiqher.

4

5 6 7 8 9

84

Description

Qty

9)

1

9)

1

& 8) & 8)

1 1 1 1

1 1

1 1 1 1

1

1 1

REVISION 8 - MARCH, 1982

TROdAN 9-_ __

8 , - -_ _

__---1

5-

00 ~

Q

0

0 0

~c 0 c 0

TP-3068

OIL FILTER ASSEMBLY (Main & Steering Hydraulic) Item

*A +A #A *B +B #B *1 +1 #1 2 *3 +3 #3 4 5 6 7 8 *+9 #9

Description

Part No

2097959 2107722 2107737 6955841 6955977 6955910 6851330 6851962 6851334 6851331 6851959 6851963 6851492 6851335

-------

6851326 6851328 6851325 6851324 6851960

Oil Filter Assembly (Includes Items 1 through Oil Filter Assembly (Includes Items 1 through Oil Filter Assembly (Includes Items 1 through Kit, Oil Filter Element (Includes Items 2, 5, Kit, Oil Filter Element (Includes Items 2, 5, Kit, Oil Filter Element (Includes Items 2, 5, Housing Assembly Housing Assembly Housing Assembly Washer, Gasket Bolt, Hex Bolt, Hex Bolt, hex Spring Element (N.S.S.) (Order Item B) Valve, By-Pass '0' Ring '0' Ring Head Assembly Head Assembly *For +For and #For

Qty

9) 9) 9) & 8) & 8) & 8)

1 1 1 1 1

1 1 1

1 1

1 1 1 1 1

1 1

1 1 1

Machines Having Serial Number 15-1511 Through 15-1604.

Machines Having Serial Number 15-1605 Through 15-1808 15-1810.

Machines Having Serial Number 15-1809, 15-1811 and Higher.

REVISION 8 - MARCH, 1982

84A

2

3

!

8

Ie"

1

I

6

5

TP3140

TRANSMISSION MOUNTING Item

Part No

1 *2 +2 3 4 *5 +5 *6 +6 *7 +7 *8 +8

2067437 8100278 8100301 2099904

-------

2095967 2093620 2067437 8101111 2095973 2102641 2100286 2103166

Descri ption Locknut (Corr. PIN) Bolt Bolt (Corr. PIN) Stud (Supersedes PIN 2083724) Transmission Assembly (See Allison Trans. Parts Manual) Mount, Shock Mount, Shock Locknut Locknut Flatwasher Flatwasher Bracket, Mount Bracket, Mount

Qty 8 2 2 8

-

2 2 2 2 2

4 2 2

* For machines having serial number through 15-1523. + For machines having serial number 15-1524 and higher.

REVISION 4 - NOVEMSER, 1978

85

21.

~.

1

@.

2

0-

20

-3

19

4 18

11-------8

.1.&

9 15

-10

.@

-11

- -

12 -13

14 TP2303. ",..~"~-#'

86

. OCTOBER 1976

_.

PARKING BRAKE LEVER ASSEMBLY

Item

Part No

A B 1 1A 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21

2098047 6955995 ------------------------------------------------------------------------8101189 6960007 ------8100434 .. --------------------- .. --------------

Description Lever Assembly (I ncr. Items 1 through 21) Knob Repair Kit (Includes Items 1 through 3) Knob (N.S.S.) (Order Item A) Pin (N.I.) (N.S.S.) (Order Item A) Washer, Spring (N.S.S.) (Order Item B) 10' Ring (N.S.S.) (Order Item B) Handle Assembly, Lever (N.S.S.) (Order Item A) Washer, Spring (N.S.S. )(Order Item A) Pin (N .5.5.) (Order Item A) Not Applicable Spacer (N.S.S.)(Order Item A) Bracket Assembly f Pivot (N.S .5.) (Order Item A) Spacer (N .5.5.) (Order Item A) Rivet (N.S.S.) (Order Item A) Pin I Cotter Pin Bracket, Mounting (N.S.S.) (Order Item A) Washer I Flat Link (N.S.S.) (Order Item A) Tube Assembly, Adjusting (N.S.S.) (Order Item A) Screw I Adjusting (N. 5 .5.) (Order Item A) Washer, Spring (N.S.S.) (Order Item A) Ring, IIE" (N.S.S.) (Order item A) Washer, Flat (N.S.S.) (Order Item A)

REVISION 4 - NOVEMBER, 1978

Qty

1 1

1 1 1

86A

12----11

109

/--4 -

11d.

8 1

6

,-«~'~, tB ~:

-

\ \ \~~

\,

';>r.

\

~

\

\

-.'

\

~

".,'1\ ~ ~" ....... t\ \\ ~ ~ ___ \~~;\-\p

\\\

-

86B

5

-"..··U • ·

\ \

\

~-\'(r-~~! \

~s~

"-_:0:

TP2774

OCTOBER 1976

PARKING BRAKE AND LINKAGE

Item

Part No

1

-------

2

-------

3 4 5 6 7 8 9 10 lOA lOB 11 12 13 14 14A

------2100240 2099511 2031662 2031764 2031676 2033515 2031479 2031391 2036816 2033514 2080231 ------2031477 2031391

Description

Qty

Lever Assembly Parking Brake (See Index) Pin, Clevis (Furnished with Item 1) Pin, Cotter (Furnished with (tem 1) Cable Assembly, Parking Brake Bracket, Cable Mount (Not As Illustrated) Pin, Clevis Pin, Cotter Clevis Nut, Jam Bolt Wa sher, Lock Washer, Flat Nut, Jam Clevis (Supersedes PIN 2031675) Washer (Furnished with Item 1) Bolt Washer, Lock

OCTOBER 1976

1 1 1 1 1 1 2 2 2 1 1 1

2 2

87

Il09L -

88

"REVISION , '" 3" -

AUGUST ,1978

BRAKE CONTROLS AND LINES

Item

Description

Part No

Qty

(For Machines Having Serial Number Through 15-1582)

1

2

*3 *4 *

5 6 7 8 9

10 11

12 13 14

15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33

34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49

2100315 2100314 2033379 2033395 2106531 2032766 2107047 2100999 2107154 2096961 2083444 2012046 2033395 2064017 8106689 8101931 8100083 8100073 2101246 8107465 2099911 2099910 8100021 8100533 8100242 8100060 8100077 2105589 2101822 81 (}2735 2084211 8100592 2033448 2034486 2103793 8102875 2101827 8100638 2107159 8100050 8102807 8106260 2101821 8101044

Axle Assembly I Front (See Index) Axle Assembly, Rear (See Index) Brake Line Assembly - (L. H. Front and R. H. Rear) Brake Line Assembld' - (R.H. Front and L.H. Rear) Fitting, Brake - 90 Gasket Tee, Brake Line - Front Axle Tee, Brake Line" Rear Axle Hose Assembly - Master Cylinder to Front Brake Hose Assembly - Master Cylinder to Clutch Cut-Out Brake Line Assembly - Master Cylinder Valve, Power Brake (See Index) Fitting, Brake - Mast~r Cylinder Bolt I Connector Gasket, Outside Gasket, Inside End, Rod .. Brake Valve Nut, Jam Bolt .. Brake Valve to Mount Plate Nut Lockwasher Brake Pedal Assembly (Includes Item 23) Bushing Pin, Pedal Pivot Spacer Washer Pin, Cotter Bolt .. Rod End to Pedal Locknut Flatwasher Clip

!~~;t~~/P;g81

Return

Tee Reducer - Stop Light Switch Switch, Stop Light (See Battery and Wiring) Nipple - Clutch Cut-Out Valve (See Index) Clutch Cut-gut Valve (See Index) Adapter, 90 Hose Assembly - Clutch Cut"Out to Master Cylinder Tee ~~~~t:~~e~?,IY - Master Cylinder to Transmission Tee Assembly Bolt Adapter I Straight Cap Valve, Check Tee

. Revision 3 - August, 1978

2 2 4 4 1 1 1 1 1

1 1 1 1 1 1 3 3 3 1

2 1 1

2 2 1 1 1 1 1 1 1 1

1 1 1

2 1 1 1 1 2

2 1 1

89

BRAKE CONTROLS AND LINES

Item

Part No.

50 *51 *52 +53 +54 +55 56

2101826 2033394 2012046 2034330 2079308 2079306 2032859

Qty

Description Hose Assembly - Master Cylinder to Rear Axle Bolt, Fitting Gasket Connection, Inlet Brake Line Assembly - (L.H. Front and R.H. Rear) Brake Line Assembly - (R.H. Front and L.H. Rear Clip - Hose to Hose Clamp Block

1 4 4 4 2 2 1

*

For Machines equipped with either of the following axles: PR65-HX-53, PR65-HX-71 or PR65-HX-79. + For Machines equipped with PR80-HX-41 axle

89A

Revision 3 - August, 1978

BRAKE CONTROLS AND LINES

item

Description

Part No

Qty

(For Machines Having Serial Number 15-1583 & Higher)

* *

1

-------

2

-------

3

2107599 2107600 2107598 2107601 ------2106531 2032766 2107047 2100999 2107154 ------2111153 2083444 2012046 2033395 2064017 8106689 8101931 8100083 8100073 2101246 8107465 2099911 2099910 8100021 8100533 8100242 8100060 8100077 2049610 2101822 8102735 2084211 8100592 ------2033448 ------2034486 2103793 8102875 2101827 8100638 2107159 8100050 8102807 8106260

+ 3

4

+ 4

5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46

Axle Assembly, Front (See Pages 97C, 970) Axle Assembly, Rear (See Pages 97C I 970) Brake Line Assembly (L. H. Front and R. H. Rear) Brake Line Assembly (L.H. Front and R.H. Rear) Brake Line Assembly (R. H. Front and L. H. Rear) Brake Line Assembly (R. H. Front and L. H. Rear) Brake Head Assembly (See Page 101A) Tee, Brake Line - Front Axle Tee, Brake Line - Rear Axle Hose Assembly - Master Cylinder to Front Axle Hose Assembly - Master Cylinder to Clutch Cut-Out Brake Line Assembly - Master Cylinder Valve, Power Brake (See Pages 90, 91) Fitting, Brake - Master Cylinder (Supersedes PIN 2096961) Bolt, Connector Gasket, Outside Gasket, Inside End, Rod - Brake Valve Nut, Jam Bolt - Brake Valve to Mount Plate Nut Lockwasher Brake Pedal Assembly (I ncludes Item 22) Bushing Pin, Pedal Pivot Spacer Washer Pin, Cotter Bolt - Rod End to Pedal locknut Flatwasher Clip (Supersedes PIN 2105589) Spring I Pedal Return 0 Adpater I 90 Tee Reducer ':" Stop Light Switch Switch, Stop Light (See Pages 46 - 48) Nipple - Clutch Cut-Out Valve ~~~t;~er~u~~gut Valve (See Pages 92, 92A) Hose Assembly - Clutch Cut-Out to Master Cylinder

Tee Hose Assembly - Master Cylinder to Transmission 0 Adapter, 90 Tee Assembly Bolt Adapter, Straight Cap

Revision 5 - May I 1979

2 2 2

2 1

1 1 1 1 1 1 1 1 1 1 3 3 3

1 2 1 1 2 2 1

1 1 1 1 1 1 1 1

1 1 2 1 1 1 1 2 2

89D

BRAKE CONTROLS AND LINES

Item

Part No

47 48 49 50

2101821 8101044 2101826 2032859

Qty

Description Valve, Check Tee Hose Assembly - Master Cylinder to Rear Axle Clip - Hose to Hose Clamp Block (N .1.)

1 1 1 1

*

For Machines equipped with PRS-204-RHD-5 Axles. + For Machines equipped with PRS-594-RHD-5 Axles.

89E

Revision 3 - Augustr 1978

90

Rev'lsion. 3 _

'.

Au gUst,

1978

POWER BRAKE VALVE Item

Part No

*A +A 1 2

2107131 2107715 6752710 6752706

3

-------

4

-------

5 6 7 8

------------6752698 6752701

9

10 11 12 13 14 15 16 *17 *18 19 20 21 22 23 24 25 26 27 28

-------

6752704 6752703 6752700 ------6752708 6752709 6752696 6753087 6753088 6753053 6753047 6753055 6753046 6753043 6752707 6752693 6752694 ------6752699

Description Valve Assembly, Power Brake (Includes Items 1 - 28) Valve Assembly, Power Brake (Includes Items 1-16 and 19-28) Plug, Adjusting Boot Spring (N.S.S.) (Order Item A) Washer (N .5.5.) (Order Item A) Link (N.S.S.) (Order Item A) Rod (N.S.S.) (Order Item A) Ring, Ball Retaining Packing, Vee Block Spool (N. 5 . 5 .) (Order Itern A) Spring, Spool Return Retainer Packing, Vee Block Sleeve Assembly (N.S.S.) (Order Item A) Bolt Lockwasher End Cap and Ball Assembly Seat Washer Spring Piston and Poppet Assembly Ring 10' Ring Piston Assembly Gasket '0 1 Ring Bolt l Sleeve Stop Plug (N .5.5.) (Order Item A) Ring, Piston * For Machines Having Serial Number Through 15-1583. + For Machines Having Serial Number 15-1584 and Higher.

Revision 3 - August, 1978

Qty 1 1 1 1

1 1 1 1 1

3 3 1 1 1 1 1 1 1 1 1 1 1 1

i-I O·

e~

2 3 4

1-'---8

·

9

, TP3180

10

11

12

13

14

CLUTCH CUT-OUT VALVE ASSEMBLY Item

Part No

A

2099611 6955878 6752846 6752845 6752849 6752840 6752850 6752844 6752848 6752847 6752841 6752851 6752850 6752843 6752842 ------6752874

B 1 2

3 4 5 6 7 8 9 10 11

12 13 14 15

Description Valve Assembly, Clutch Cut-Out (Inc!. Items 1-15) Kit, Seal (Inc!. Items 3, 5, 10, 11, 12) Handle Nut, Packing '0' Ring Retainer 10' Ring Washer, Packing Screw, Set Stem Connector, End '0' Ring 10· Ring Seat Assembl y, Ba II Ball Body (N.S.S.) (Order Item A) Nut, Panel Mounting (N .1.)

OCTOBER 1976

Qty

1 1 1 1 1 1 1

1 1 1 2 2 2 2 1 1

92A

TP3169

DRIVE SHAFT ASSEMBLY Item 1 2 3 3A 4 4A 5

Part No

2100108 6950025 8104295 8100520 8104295 8100520 2077082 6 8100226 6A 8100026 6B 8100062 7 6954884 8 2100113 8100021 9 10 2032921 11 2031776

Description Sub-Assembly I Drive Shaft (I nc!. Items 2 Through 3A) Spider and Bearing Assembly Bolt Nut Bolt Nut Bearing Assembly I Roller Bolt Washer, Lock Nut Capscrew Yoke Washer, Flat Nut - Yoke to Stud Shaft (Carr. PIN) Pin, Cotter

REVISION 4 - NOVEMBER, 1978

Qty 1 1 4 4 4 4 1 4 4 4 4 1 1 1 1

93

------, !':>Io.-

94

= _

PROPELLER SHAFT ASSEMBLI ES Description

Item Part No

Qty

FROM TRANSMISSION TO FRONT BEARING: A 1 2 3 4 5 6 7 8 9 10 11 12

2100094 6954886 6954883 6950020 6954887 2050894 6950025 6954882 .. -----..

2030224 6950025 6954884 6954884

Shaft Assembly, Propeller (5c) (Inc!. Items 1-11) Yoke Assembly I Slip Seal, Felt Cap, Stuffing (Supersedes PIN 6954888) Tube Assembly Fitting I Grease Spider and Bearing Assembly (Inc!. Item 5) (Carr. PIN) Washer, Not Applicable Fitting I Grease Spider and Bearing Assembly (Inc!. Item 5) (Carr. PIN) Capscrew Capscrew

1 1 1 1 1 2 1 1 1 1

8 8

FROM TRANSMISSION TO REAR AXLE: B 1

2 3

4 5 6

7 8 9 10 11 12

2100093 Shaft Assembly, Propeller (5c) (Inc!. Items 1-11) 6954880 Yoke Assembly I Slip 6954883 Seal, Felt 6950020 Cap, Stuffing 6954881 Yoke, Stub 2050894 Fitting I Grease 6950025 Spider and Bearing Assembly (I net. Item 5 )(Supersedes PIN 6954655) 6954882 Washer Not Applicable 2030224 Fitting, Grease 6950025 Spider and Bearing Assembly (Incl. Item 5)(Supersedes PIN 6950807) 6954884 Capscrew 6954884 Capscrew

REViSION 4 .. NOVEMBER, 1978

1 1 1 1 1 2 1 1 1

1

8 8

95

1

2

3

4

5

\

~.'-.

~/

14

13

t

12

;;>

11

10

9

8

1

TP3138

AXLE ASSEMBLY (Model PR65-HX-53) (Two Groups Used Per Machine; Quantity Shown is For One) (For Machine Having Serial Number 15-1511) Item

, A

Part No

2095814 2006298 2 6601050 6601049 3 4 6601051 2016292 5 2040532 6 7 6600865 8 2040814 8A 6600861 2006298 9 10 6602308 11 2017688 12 2017694 13 2033385 14 2006298

96

Description

Qty

Axle Assembly (Includes Items 1 through 14) Plug, Filler Stud (Medium) Stud (Long) Stud (Short) Breather, Oil Gasket Plug Nut Washer Plug, Drain Housing Assembly (Includes Items 2 through 4) Stud, Wheel Nut Plug, Oil Drain Plug, Oil Level

1 1 2 2 6 1 1 1 10 10 1 1 16 16 2 2

,

OCTOBER 1976

.-@/>

1

12

96B

11

10

9

8

7

TP3138

OCTOBER 1976

AXLE ASSEMBLY

Item

Part No

Description

Qty

(Two Groups Used Per Machine; Quantity Shown is For One) (For Machines Having Serial Numbers 15-1512 Through 15-1582) *A +A 1 2 2A 3 3A 4 4A 5 6 7

2103735 2104501 2006298 8100814 6600861 8100817 6600861 8100823 6602304 2016292 6602197 2006298

8

-------

9 10 10A 11 12 13 14

8101661 6602446 6601204 2017688 2017694 2033385 2006298

Axle Assembly (Includes Items 1-14) (Model PR65-HX-71) Axle Assembly (Includes Items 1-14) (Model PR65-HX-79) Plug, Filler (Not as Illustrated) Capscrew (Medium) (Not As Illustrated) Washer Capscrew (Long) (Not As Illustrated) Washer Capscrew (Short) (Not As Illustrated) Washer Breather I Oil Gasket Material, Silastic (3 oz. tube) Plug (Not as Illustrated) Not Applicable Plug, Drain Housing Assembly Pad I Mounting Stud, Wheel Nut Plug, Oil Drain Plug, Oil Level

1 1 1 2 2 2

2 12 12

1 1 1 1 1

2 16 16 2

2

* For machines having serial number 15-1512 through 15-1546. + For machines having serial number 15-1547 through 15-1582.

Revision 3 - August, 1978

97

10

9

8

7 TP7GO

13

OCTOBER 1916

97A

AXLE ASSEMBLY (Mode! PR80-HX-41) Item

Description

Part No

Qty

(Two Groups Used Per Machine; Quantity Shown is For One) (For Machines Having Serial Numbers 15-1512 Through 15-1582) A 1 2 3 3A 4 5 5A 5B 6 7

2102375 6602443 2006298 8100823 6601119 6602292 8100817 8100814 6600861 6602197 2006298

8

-------

9 10 11 12 13

8101661 2016292 2017688 2017694 2006298

Axle Assembly (Optional) (Includes Items 1 - 13) Plug, Planetary Drain Plug, Differential Level and Fill (Not as Illustrated) Capscrew (Carrier to Housing) (Short) Washer, Flat Housing I Axle Capscrew (Carrier to Housing) (Long) Capscrew (Carrier to Housing) (Medium) Washer Gasket Material, Silastic (3 oz. tube) Plug, Differential Fill (Not as Illustrated) (Not Applicable) Plug, Differential Drain Breather, Oil Stud, Wheel Nut, Wheel Plug I Planetary Level

REVISION 3 - AUGUST, 1978

1 2 1 12 12 1 2

2 4

1 1 1 1 24 24 2

978

___- - 3

5 - - - -_ __

l095L

AXLE ASSEMBLY (PRS-204-RHD5) Item

Part No

Description

Qty

(Two Groups Used Per Machine; Quantity Shown is For One) (For Machines Having Serial Number 15-1583 and Higher) A 1 2 3 4 5

6 7

8 9 10

97C

2104119 6602600 2006298 2016292 8101661 6602197 2006298 8100823 8100814 8100817 6602304 6600861

-------

6601204

Axle Assembly (Includes Items 1 through 8) Housing Assembly I Axle (Includes Items 2 and 4) Plug, Filler Breather f Oil Plug, Drain Gasket Material, Silastic (3 oz. tube) Plug, Filler Capscrew (Short) Capscrew (Medium) Capscrew (Long) Flatwasher Flatwasher Brake Head Assembly (See Index) Pad f Mounting

1 1 1 1 1 1 1 12 2 2 12 4

-

2

'Revision 3 - August, 1978

/

r9

_--3

5 - - - -_ _ __

l095L

AXLE ASSEMBLY (PRS-594-RHD5) Item

Part No

Description

Qty.

(For Machines Having Serial Number 15-1583 and Higher) (Two Groups Used Per Machine; Quantity Shown Is For One) A 1 2 3 4 5 6

7

8 9 10

2108750 6602594 8106382 2016292 2006506 6602197 8106382 8100823 8100814 8100817 6602304 6600861

- .. _----

6602135

Axle Assembly (Optional) (Includes Items 1 - 8) Housing I Axle Plug I Filler Breather I Oil Plug, Drain Gasket, Silastic - Carrier to Housing (3 oz. Tube) Plug, Filler Capscrew (Short) Capscrew (Medium) Capscrew (Long) Flatwasher Flatwasher Brake Head Assembly (See Index) Pad, Mounting

Revision 3 - August, 1978

1 1

1 1 1 1 1 12 2 2 12 4

-

2

970

.-!

_ - - - - - - - - - - - - - en I'f') ;;

,.

-

_----------

~----------- -

-

-CD

98

...

0...

PLANETARY HUB GROUP Item

Descri ption

Part No

Qty

(Four Groups Used Per Machinei Quantity Shown is For One) (For Machines Having Serial Numbers 15-1511 through 15-1582) 6602318 2 6602328 6602324 3 4 6602321 6602311 5 5A 6602309 5B 2034743 6 6602326 7 8 2037967 9 9A 6600032 10 6602320 6602319 11 12 2017688 6602317 13 14 2017694 15 6602318 16 6602328 17 6602313 6600891 18 6602312 19 20 2040523 2040519 21 *22 2040558 +22 6602533 2040557 23 24 6602327 25 2040522 6602197 26 27 2040524 6602323 28 2033385 29 30 2006298 31 2037658 2040771 32 1

Cup Bearing Sleeve, Oil Seal Bolt Washer Nut Plate, Brake (See Index) Shaft, Axle Housing Assembly (See Axle Assembly) Capscrew Washer, Flat Drum, Brake Slinger, Oil Stud, Wheel Hub and Bearing Cup Assembly (Includes Items 1 & 15) Nut, Wheel Cup Bearing Nut Assembly (Includes Item 18) Pin Gear, Ring Ring, Snap Washer I Thrust Pinion Pinion (Corr. PIN) Shaft Gear Ring, Snap Gasket Material, Silastic (3 oz. tube) Button, Thrust Spider and Cover Plug, Oil Drain Plug, Oil Level Bolt (Supersedes PIN 2040772) Screw, Set

*

1 1 1 1 10 10 10 1

10 10 1 1 8 1 8 1 1 1 1 1 3 3 3 3

3 1 1 1 1 1 1 1 16 3

For machines having serial number 15-1513 through 15-1546.

+ For machines having serial number 15-1547 through 15-1582

Note:

For machines having Axle ModeJ PR65-HX-53, PR65-HX-71, PR65-HX-79.

Revision 3 - August, 1978

99

I

.m:;

/

28

/ I

/

]

/

/ 4

I

/

/

<

11lOL

9SA

REVISJON3 - AUGUST f 1978

,PLANETARY HUB GROUP (PRS 204'-RHD5) Item

Description

Part No

Qty

(Four Groups Used Per Machine; Quantity Shown is For One) (For Machines Having Serial Number 15-1583 and Higher) 1

2 3 4

5 6 7 8 9 10 11

12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37

6602602 8100845 6602599 6601588 8100845 6601588 6602601 2017688 2017694 6602324 6602321 6602318 6602328 6602318 6602328 6602313 6600891 6602597 8100834 6600032 6602326 6602312 6602327 2040522 2040524 6602197 6602323 2040771 2006298 2033385 2040557 2040558 2040519 2040523 2040772

REVISION 3

~

Housing Assembly (See Axle Assembly) Adapter I Brake Capscrew Locknut Flatwasher Capscrew Flatwasher Hub and Cup Assembly (Includes items 13 and 15) Stud, Wheel Nut, Wheel Stud Sleeve, Oil Seal Seal, Oil Cup, Inner Bearing Cone, Inner Bearing Cup, Outer Bearing Cone, Outer Bearing Nut Assembly (Includes Item 18) Pin DiscI Brake Capscrew Flatwasher Head Assembly, Brake (See Index) Shaft, Axle Gear, Planetary Ring Gear, Planetary Sun Ring, Snap Button, Thrust Gasket Material, Silastic (3 oz. Tube) Planetary Spider Assembly Setscrew Plug I Filler Plug, Drain Shaft, Planetary Pinion Pinion I Planetary Washer, Thrust Ring, Snap Capscrew - Spider to Hub

AUGUST, 1978

1 8 8 8 4 4 1

8 8 1 1 1 1 1 1 1 1 1 12 12 1 1 1 1 1 1 1 3 1 1 3 3 3 3

16

99B

\

-----i

...

C"?'

\

a

\

.~

----~-.~

-~-.~/

\

/'

)

...

REVISION 3 - AUGUST I 1978

99C

PLANETARY HUB GROUP (PR80-HX-41 ) Item

Description

Part No

Qty

(For Machines Having Serial Number through 15-1582) 1 2 3 4 5 5A 5B

6601194 6601201 6601199 6601198 2019652 6600645 6601200

6

-------

7 8 9 9A 10

6601402 6602292 2037694 6600032 6601197 11 6601196 12 2017688 13 6602443 14 6602592 15 6600860 16 2017694 17 6601195 18 6601202 19 2006276 20 2044164 21 6601189 21A 2016958 22 2016972 23 2016968 24 2016970 25 2017602 26 2017534 27 2017608 28 6600249 29 2017614 30 2044167 31 6602197 32 2017628 33 6600250 34 2017646 35 6600245 35A 6601200 36 6602197 37 6602413 38 2006298 39 2037635 39A 6600861

Cup Bearing Sleeve, Oil Seal Bolt Nut Washer (N. I . ) Plate, Brake (See Index) Shaft, Axle Spindle and Housing Bolt Washer, Flat Drum, Brake Slinger fOil Stud, Wheel Plug (Oil Drain) Hub, Wheel (Incl. Items 1,15, & 17) (Supersedes PIN 6601193) Stud Nut, Wheel Cup Bearing Bolt Lock Hub & Sleeve (Include Item 21A) Sleeve Gear, Ring Nut Lock Washer Gear Ring, Snap Washer Gear Washer Gasket Material f Silastic (3 oz. tube) Spider Shaft Button, Thrust Nut (Supersedes PIN 2019076) Washer (N.I.) Gasket Material, Silastic (3 oz. tube) Cover (Include Item 34) Plug Bolt Washer

Revision 3 - August, 1978

1 1 1 1 12 12 12 1 1

10 10 1 1 12 1 1

12 12 1 1 8 4

1 1 1 1 2 1 1 1 3

3 3 1 1

3 1

12 12 1 1

1 8 8

990

"

10981..

.. '

RevISion

99E

3 - Augus

PLANETARY HUB GROUP (PRS-594-RHD5) Item

Description

Part No

Qty

(Four Groups Used Per Machine; Quantity Shown is For One) (For Machines Having Serial Number 15-1583 and Higher) 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44

6602594 6602598 8101879 6602599 6601588 8100845 6602604 6601199 6601198 6601194 6610201 6601402 6602734 2017688 2017694 6601780 6600645 6601119 2006506 6602735 6602736 6602604 ------6601195 6601202 6601189 2044164 8101019 2016972 2016968 2016970 2017602 2017534 2017608 2017628 6600250 2017614 6600249 2044167 6602197 2017646 6602413 6600646 8106382

Housing Assembly Adapter, Brake Bolt Locknut Flatwasher Bolt Flatwasher Sleeve Seal, Oil Cup, Inner Bearing Cone, Inner Bearing Shaft, Axle Hub and Cup Assembly (Includes Items 10 and- 24) Stud, Wheel Nut, Wheel Stud Stud Nut, Spider to Hub Flatwasher Plug, Drain Disc, Brake Capscrew Flatwasher Head Assembly, Brake (See Index) Cup I Outer Bearing Cone, Outer Bearing , Ring, Gear Hub and Sleeve Assembly Lock, Ring Gear Capscrew Gear I Planetary Ring Nut, Wheel Bearing Retainer I Bearing N u t · Washer and Pin Assembly Gear, Planetary Sun Ring, Snap Spider f Planetary Gear Shaft, Planetary Pinion Pinion, Planetary Washer, Pinion Inner Washer I Outer Thrust Gasket Material f Silastic (3 oz. tube) Thrust Button Cover and Thrust Button Assembly (I ncludes Item 41) Capscrew Plug, Oil Level

Revision 3 - August, 1978

1 1 8 8 8 6 6 1 1 1 1 1 1 12 12 12 12 12 1 1 12 12 1 1 1 4

8 1 1

2 1 1 1 1

3 3 3 3 1 1

2 16 2

99F

1

3

4

567

TP251a

22

lob

21

18

17.

16

BRAKE GROUP (Four Groups Used Per Machine; Quantity Shown is For One) Item

Qty

Description

Part No

(For Machines Having Serial Number 15-1511 through 15-1582) A *1 +1 2 3

6602392 6602331 2018374 2018446 2018426

4

-------

5 SA 6 7 *8 +8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29

6602445 6602332 2018316 2018338 6602329 6602651 2033395 6601209 2012046 2033394 2033379 2018324 ------2018430 6602402 2018414 2019038 6955466 2018366 ------2040782 2018344 2018354 2018486 2034698 2018468 2032873

Cylinder Assembly, (Include Items 3,4 & 16 - 18) Spring Spring Rod, Push Piston Housing (N.S.S.) (Order Item A) Capscrew (Carr. PIN) Lockwasher Cam Spring Plate Assembly (Include 6,7, & 14) Plate Assembly (Include Items 6, 7, 14) (Corr. PIN) Gasket Screw I Bleeder Gasket Bolt, Inlet Fitting, Inlet Bolt Not Applicable Boot Cup Spring Rivet Kit, Lining (Include Item 19) Nut Not Applicable Washer Pin, Anchor Washer Washer Washer Washer Shoe & Lining Assembly * Used Only on Axle Models PR65-HX .. S3i PR6S-HX-79 + Used Only on Axle Model PR80-HX-41

Revision 3 - August, 1978

1 1 1 2 2 2 2 2

2 1 1 1 1 1 1 1 2 2 2 1 28 1

2 2 2 2 4

8 8 2

PR65-HX-71 i

101

~, l084L

BRAKE HEAD ASSEMBLY Jtem

Part No

Description

Qty

(For Machines Having Serial Number 15-1583 & Higher) A

6602620

A

6602621

B 1 2 3 4 5 6 7

6955990

8 9 10 11 12 13

101A

-------

6602623 6602622 6602624 6602625 6602628 8100836 6600032 6601247 6602627 2006504 6601119 6602629

Brake Head Assembly (R.H. Front, L.H. Rear) (Includes Items 1 through 13) Brake Head Assembly (L. H. Front, R.H. Rear) (Includes Items 1 through 13) Kit, Seal (Includes Items 3, 4 and 13) Caliper (N. S. S.) Order Item A Piston Seal Boot Shoe & Lining Assembly Retainer Capscrew Flatwasher Screw, Bleeder Cover Capscrew Flatwasher Seal

1 1 1

-

1 2 2 2 4

4 4 1 1 3 3

1

REVISION 3 - AUGUST I 1978

47.

., 8 9 10 11 12 13

14

15

16

17 '8

f9

20

4, 4038 .0-....

3 7 - -.....~

28

27

26

71>960

IROdAil Axle Differential Group (Model PR65-HX-53) Item

Part No

Description

Qty

(Two Groups Used Per Machine; Quantity Shown is For One) (For Machine Having Serial Number 15-1511) 16602437 ~arrier Assy. Differential Complete (6.20-1) (less Yoke) k5602336 ~arrier & Cap Assy. Differential (Incl. Items 9, 43-46) 6602344 tase Assy., Differential (Inc1. Items 5, 41 & 47) o ~602343 ~ear & Pinion Assy., Drive (Incl. Items 28, 42)(6.20-1) E 6602337 Cage Assy., Pinion Forward Bearing (Inc1. 14, 15,26,27) 2040749 Ring, Adjusting 1 ~up, Bearing (l.H.) 16602134 2 2040744 Cone, Bearing (l.H.) 3 6601095 Bolt *4 4A 2016838 Nut (N.l.)

Flange Half, Differential Case (N.S.S.)(Order Item C) 5 Not Applicable 6 Not Applicable 7 Not Applicable 8 Carrier, Differential (N.S.S.) (Order Item B) 9 10 6602148 Shim (.010) 10 6602147 Shim (.005) 10 6602149 Snim (.003) Not Applicable 11 12 2041742 Bearing, Rear 13 6602339 Cone, Bearing Spacer (N.S.S.)(Order Item E) 14 15 6602338 Cup, Bearing 16 6601068 Gasket 17 6602341 Seal Assembly, Cover & Oil Not Applicable 18 19 2031500 Bolt 20 2016674 Washer 6600809 Nut 21 Not App1 icable 22 23 2102872 Companion Yoke & Slinger Asembly 24 2040509 Sea 1, Oil 25 6602340 Cone, Bearing Cage, (N.S.S.)(Order Item E) 26 27 2200379 Cup, Bearing Pinion, Drive (N.S.S.)(Order Item D) 28 29 6601071 Ring, lock 30 2040752 Wasner, Thrust Bushing (N.S.S.)(Order Item 32) 31 32 2040743 Gear 33 2040740 Spider 34 2040750 Gear, Side 2040741 Washer, Thrust 35 36 2040748 Cone, Bearing (R.H.)

+A B C

REVISION 7 - JANUARY, 1981

1 1 12 12

AIR AIR AIR

8 1 1 1 1 1

1

4 4 1 2 2 1

102A

TROdAN Axle Differential Group (Model PR65-HX-53) Item

Part No

Description

Qty

(Two Groups Used Per Machine; Quantity Shown is For One) (For Machine Having Serial Number 15-1511) 37 38 39

40 40A 41 42 43 44 45

2040749 2044169 2040747 -------

-------

- ------

-------------

6600032 2037705

46

_.... _--_ ...

47

6600814

Ring, Adjusting Pin, Cotter Cup, Bearing, (R.H.) Not Applicable Not Applicable Plain Hlaf, Differential Case (N.S.S.)(Order Item C) Gear, Drive (N.S.S.)(Order Item D) Cap. Bearing (N.S.S.)(Order Item 8) ~~asher

Bolt Cap, Bearing (N.S.S.)(Order Item 8) Bolt, Long (Included In Item C)

1 2 1

-

-

-

-

4 4

8

* Torque to 105-135 lbs. ft. + Note:

102B

When replacing complete carrier assembly, order carrier PIN 6602742 and yoke PIN 6602345 as shown on page 102D-102F).

REVISION 7 - JANUARY, 1981

~

C1

123456 '0 H 12 13

f4

15

'6

11 18 f9

;;:0

f7l

""

......

VI

......

~ 'J

~

;;e:

~

3938 _ _ _0 - 3;~=~~

.

....;:

c..o

!Xl

f8

o o

36 35 34

33

32 3 r 30 29

28

21

26

25

24

23

22

-

20 21

IROdAN Axle Differential Group (Model PR65-HX-53) Item

Part No

Description

Qty

(Two Groups Used Per Machine; Quantity Shown is For One) (For Machine Having Serial Number 15-1511) 6602742 6602336 2041070 o 6602658 E 6602535 2040749 1 2 6602134 2040744 3 *4 6601095 4A 2016838

+A B C

5 6

7 8 9 10

10 10

6601073 6601072 6601074

11

12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36

6602796 6602536 6602338

2037636 2016674 6600809 6602345 6602537 6602340 6602416 6601071 2040752 2040743 2040740 6602421 2040741 2040744

Carrier Assembly, Differential Complete (6.20-1)(less Yoke) Carrier & Cap Assembly, Differential (Include Items 9, 43-46) Case Assembly, Differential (Include Items 5, 41 & 47) Gear & Pinion Assembly, Drive (Include Items 28, 42)(6.20-1) Cage Assembly, Pinion Forward Bearing (Include 14, 15, 26, 27) Ring, Adjusting Cup, Bearing (l.H.) Cone, Bearing (L.H.) Bolt Nut (N.L) Flange Half, Differential Case (N.S.S.)(Order Item C) Not Applicable Not Applicable Not App 1 icab 1e Carrier, Differential (N.S.S.)(Order Item B) Shim (.010) Shim (.005) Shim (.003) Not Applicable Bearing, Rear Cone, Bearing Spacer (N.S.S.)(Order Item E) Cup, Bearing Not Applicable Not Applicable Not Applicable Bolt Washer Nut Not Applicable Companion Yoke & Slinger Assembly Seal, Oil Cone, Bearing Cage, (N.S.S.)(Order Item E) Cup, Bearing Pinion, Drive (N.S.S.)(Order Item D) Ring, Lock Washer, Thrust Bushing, (N.S.S.)(Order Item 32) Gear Spider Gear, Side Washer, Thrust Cone, Bearing (R.H.)

REVISION 7 - JANUARY, 1981

1 1 1 1 1 1

1 1

12 12

AIR AIR AIR 1 1

8 1 1 1 1

1 1

1 4 4 1

2 2 1

102E

Axle Differential Group (Model PR65-HX-53) Item

37 38 39

Part No

2040749 2044169 6602134

40 40A 41

42 43 44 45 46 47 47A

6600032 2037705 6602606 6602304

Qty

Description

(Two Groups Used Per Machine; Quantity Shown is For One) (For Machine Having Serial Number 15-1511) Ring, Adjusting Pin, Cotter Cup, Bearing, (R.H.) Not Applicable Not Applicable Plain Half, Differential Case (N.S.S.)(Order Item C) Gear, Drive (N.S.S.)(Order Item D) Cap, Bearing (N.S.S.)(Order Item B) Washer Bolt Cap, Bearing (N.S.S.)(Order Item B) Bolt, Long (Included In Item C) Washer, Flat (N.I.)

1 2 1

-

-

-

4 4

-

8 8

* Torque to 105-135 lbs.ft. + Note:

102F

Replaces PIN 6602437 Carrier

REVISION 7 - JANUARY, 1981

-N----___________ ~-----------------------

~--------------------.

~-------------------­ -~----------------------

~----------------------------~: N

~i----------

N ------------------------~

-~I.--------------­

----------------------------~

-~--------------­

N ~~--------------------------------~

~--------------------~ N

-

Il--------------------------~ -g:

SJ e 0 ...

0>

co

0

~

0 III>

""

.. ",01>

-

iO.3A

Rev'Ision 1-

October 1975

II&ILIAN Axle Differential Group (Two Groups Used Per Machine; Quantity Snown Is For One) For [vlachines Havinq Serial Number 15-1512 Throuqtl 15-1546) Item

+A B C D E

Part No

6602447 6602297 2040760 6602343 6602448 1 2040749 2 6602134 3 2040744 *4 6601095 4A 2016838 5 ------6 ------7 ------8 ------9 ------10 6602148 10 6602147 10 6602149 11 ------12 2041742 13 6602339 14 ------15 6602338 16 6601068 17 6602341 18 ------19 2031500 20 2016674 21 6600809 22 ------23 2102872 23A 2040757 24 2040509 25 6602340 26 ------27 6601064 28 ------29 6601071 30 2040752 31 ------32 2040743 33 2040740 34 6602421 35 2040741 36 2040748 37 2040749 38 2044169

Description

(Axle Model PR65-HX-71) (Carrier Model F46-3200-S-1l11) Carrier Assembly, Differential Complete (6.20-1)(Less Yoke) Carrier & Cap Assembly, Differential (Include Items 9, 43-46) Case Asseembly, Differential (Include Items 5, 41 & 47 & 47A) Gear & Pinion Assembly, Drive (Include Items 28, 42)(6.20-1) Cage Assembly, Pinion Forwad Bearing (Include 14, 15, 26 & 27) Ring, Adjusting Cup, Bearing (L.H.) Cone, Bearing (L.H.) Bolt Nut (N.I.) Fla~ge Half, Differential Case (N.S.S.) (Order Item C) Not Applicable Not Applicable Not Applicable Carrier, Differential (N.S.S.) (Order Item B) Shim (.010) Shim (.005) Shim (.003) Not Applicable Bearing, Rear Cone, Bearing Spacer (N.S.S.)(Order Item E) Cup, Bearing Gasket Seal Assembly, Cover & Oil (Include Item 24) Not Applicable Bolt Washer Nut Not Applicable Yoke Deflector, Oil Seal, Oil Cone, Bearing Cage, (N.S.S.)(Order Item E) Cup, Bearing Pinion, Drive (N.S.S.)(Order Item D) Ring, Lock Washer, Thrust Bushing (N.S.S.)(Order Item 32) Gear Spider Gear, Side Washer, Thrust Cone, Bearing (R.H.) Ring, Adjusting Pin, Cotter

REVISION 7 - JANUARY, 1981

Qty

1 1 1 1 1 1 1 1

12 12

AIR AIR AIR

8 1 1 1 1 1 1

1

4 4 1 2

2 1 1

2

103B

Axle Differential Group (Two Groups Used Per Machine; Quantity Shown Is For One) (For Macnines Having Serial Number 15-1512 Tnrough 15-1546) Item

39 2040747 40 ------40A ------41

Description

Part No

------------

-

-

Cup, Bearing, (R.H.) Not Applicable Not Applicable Plain Half, Differential Case (N.S.S.)(Order Item C) Gear, Drive (N.S.S.)(Order Item D) Cap, Bearing (N.S.S.)(Order Item B)

42 43 ------44 6600032 \~asher 45 2037705 Bolt ------- Cap, Bearing (N.S.S.)(Order Item B) 46 47 2037665 Bolt, Long (Include In Item C) 47A 6601119 tvasher (N.L)

Qty

1

-

-

4 4

-

8 8

* Torque to 105-135 lbs. ft. + Note:

103C

When replacing complete carrier assembly, order PIN 6602534 as snown on Page 103F.

REVISION 7 - JANUARY, 1981

2 3 4 5 6

., 8 9 10 11 '2 13

14 15

16 . 17 18

46~

~ ~~

~~n 4~~

44

g d

OJ

m

;0

-..

1.0 'I Ol

38

37--

28

27

26

Ti>eoO

r

20

TROdAli Axle Differential Group (Models PR65-HX-and PRS-204-RHDS) item

+A

B C

o

Part No

6602534 6602297 2040760 6602658

6602535 2040749 6602134 2040744 6601095 *4 4A 2016838 E 1 2 3

5 6 7 8 9

10 10

10

6602148 6602147 6602149

11

12 13 14 15 16 17 18

6602796 6602536

19

2037636 2016674 6600809

20 21 22 23 23A 24 25 26 27 28 29 30 31 32 33 34 35

6602338 6602537

2102872 2104620 6602340 6602416 6601071 2040752 2040743 2040740 6602421 2040741

Description

(Two Groups Used Per Machine; Quantity is Shown For One) (For Machines Having Serial Number 15-1547 and Higher) (Carrier Model G12-3200-S-1111 Carrier Assembly, Differential Complete (6.20-l)(Less Yoke) Carrier & Cap Assembly, Differential (Include Items 9, 43-46) Case Assembly, Differential (Include Items 5, 41 & 47 & 47A) Gear & Pinion Assy., Drive (Inc1. Items 21,28 & 42)(6.20-1) (Corr. PIN) Cage Assembly, Pinion Forward Brg. (Incl. Items 14, 15, 26, 27) Ring, Adjusting Cup,Bearing (L.H.) Cone, Bearing (L.H.) Bolt Nut (N.L) Flange Half. Differential Case (N,S,S.) (Order Item C) Not Applicable Not Applicable Not Applicable Carrier, Differential (N.S.S.)(Order Item B) Shim (.010) Shim (.005) Shim (.003) Not Applicable Bearing, Rear Cone, Bearing Spacer (N.S.S.)(Order Item E) Cup,Bearing Not Applicable Seal Assembly, Oil Not Applicable Bolt Washer Nut Not Applicable Yoke Deflector, Oil Seal, (N.S.S.)(Order Item 17) Cone, Bearing Cage, (N.S.S.)(Order Item E) Cup, Bearing Pinion, Drive (N.S.S.)(Order Item D) Retainer,Pinion Rear Bearing Washer, Thrust Bushing (N.S.S.)(Order Item 32) Gear Spider Gear, Side Washer, Thrust

REVISION 7 - JANUARY, 1981

Qty

1 1 1 1

12 12

AIR AIR AIR 1 1 1 1

8 1 1

1

1 4

4 1 2 2

103F

TROdAil Axle Differential Group (Models PR65-HX-and PRS-204-RHDS) Item

36 37

Part No

2040748 2040749 2044169 2040747

38 39 40 ------40A ---_ .... _41 ------42 ------43 ------44 6600032 45 2037705 46

-------

47 6602606 47A 6601119

Description

(Two Groups Used Per Machine; Quantity is Shown For One) (For Machines Having Serial Number 15-1547 and Higher) (Carrier Model G12-3200-S-ll Cone, Bearing (R.H.) Ring, Adjusting Pin, Cotter Cup, Bearing, (R.H.) Not Applicable Not Applicable Plain Half, Differential Case (N.S.S.)(Order Item C) Gear, Drive (N.S.S.)(Order Item D) Cap, Bearing (NS.S.){Order Item B) Washer Bolt Cap, Bearing (N.S.S.)(Order Item B) Capscrew (Included in Item C) Washer (N.I.)

* Torque to 105-135 + Note:

103G

Oty

1 1 2 1

-

-

-

-

-

4 4

-

8 8

lbs. ft.

Replaces carrier assembly 6602447.

REVISION 7 - JANUARY, 1981

~ I 3 4 S 6

1

a

9

fO fJ '2 13

14

'5

'6

J1 18 19

20 21

I

I J

I

g c1

co

39-

AJ

38----~'·-

ITt

1.0 "-J

Q)

3;:------28

27

26 2S

24

23

22

_i Tf'SOO

AXLE DIFFERENTIAL GROUP (MODELS PR80-HX-41 AND PRS-594-RHD-5) Item

Description

Part No

Qty

(For Machines Having Serial Number 15-1512 and Higher) A B

6602429 6602297

C D

6601070 6602430

E

6602657

1 2 3 4 4A

2040749 6602134 2040744 6601095 2016838

5 6

7 8 9 10 11 12 13 14 15 16

6602148 6602147 6602149 6601077 2041742 6602417 6602416

17

18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38

8100261 2016674 6600809 6601079 6602419 6602417 6602416 6601071 2040752 2040743 2040740 6602421 2040741 2040744 2040749 2044169

Carrier Assembly I Differential Complete (7.20-1) Carrier and Cap Assembly I Differential (Incl. Items 9, 43 - 46) Case Assembly, Differential (Incl. Items 5, 411 47 and 47A) Gear and Pinion Assembly I Drive (Inc!. Items 21, 28 & 42) (7.20-1) Cage Assembly, Pinion Forward Bearing (Inc!. Items 15 r 26 and 27) Ring r Adjusting Cup, Bearing (L.H.) Cone, Bearing (L.H.) Bolt (Torque to 105-135 Lbs. Ft. ) Nut (N.I.) Flange Half, Differential Case (N.S.S.) (Order Item C) (Not Applicable) Not Applicable (Not Applicable) Carrier, Differential (N.S.S.) (Order Item B) Shim (.010) Shim (.005) Shim (.003) Washer I Thrust Bearing, Rear Cone r Bearing Spacer (N.S.S.) (Order Item E) Cup I Bearing (Not Applicable) (Not Applicable) (Not Applicable) Bolt Flatwasher Nut Not Applicable Companion Yoke & Slinger Assembly Seal, Oil (Corr. PIN) Cone, Bearing Cage (N.S.S.) (Order Item E) Cup f Bearing Pinion, Drive (N.S.S.) (Order Item D) Ring, Lock Washer, Thrust Bushing (N .5.5.) (Order Item 32) Gear Spider Gear l Side Washer f Thrust Cone, Bearing (R.H.) Ring, Adjusting Pin, Cotter

REVISION 3 - AUGUST I 1978

1 1

1 1 1 1 1 1 12 12

AIR AIR AIR 1 1 1 1

8 1

1

1 1 1 1 1 4

4 1 2 2 1 1 2

103K

AXLE DI FFERENTIAL GROUP (MODELS PR80-HX-41 AND PRS-594-RHD-5) Item

Part No

39 40 41 42 43

6602134

44

6600032 8100840

-------------------------

45 ------46 6602606 47 47A 6601119

Description

Qty

Cup, Bearing (R.H.) (Not Applicable) Plain Half I Differential Case (N .5.5.) (Order Item C) Gear, Drive (N.S.S.) (Order Item D) Cap, Bearing (N.S.S.) (Order Item B) Washer Bolt Cap, Bearing (N.S.S.) (Order Item B) Bolt, Long (I ncluded in Item C) Washer, Flat (N.I.)

-REVISION 3 - -AUGUST,

1

-

4 4

-

8

8

1978·

'NoSPIN ' ASSEMBLY Item

Part No

A

8407828 8407829 8408050 8407568 8407762 8407830

1 2 3 4 5

Oescri ption 'NoSPIN ' Assembly (Includes Item 1) Spider I Snap Ring, Centre Cam Assembly Clutch and Holdout Ring Assembly Retainer I Spring Spring Gear, Side

Revision 5 - May I 1979

Qty 1 1 2 2 2 2

103M

c::t _ __

---

-

-

,.-

104

----------

aD

CAB ENCLOSURE

item

Part No

A

6851951

B

6851952

1 +1 2 +2 3

6851773 2103828 6954286 2105843 2100398

4

-------

@5 ¢5 @5 @6 ¢6 7

6851780 6851955 6851814 6851779 6851954 2106956 2106955

7A @7B ¢7B @7C ¢7C @7D ¢7D 7E 7F 7G 7H 7J 7K *8 *8A *8B *8C 9 9A 9B 9C 10

6951678 2036099 8101797 8100497 8100029 8100496 8100028 6851636 2101905 2104222 8100026 8100064 8100062 2101684 8100064 8100026 8100062 2104957 2104960 8100029 8100028 2106953 2106954

10A 10B 10C 100 @10E

6851765 8100028 8100029 2032958 6951313

Description Enclosure Assembly, Cab (Single Door )(Supersedes PIN 6851827) Enclosure Assembly, Cab (Two Door)(N.I.)(Supersedes PIN 6851828) Glass Glass, Rear Window (Lexan) Moulding, Rubber Moulding, Rubber (Rear Window) Panel Assembly i Rear (Incl. Items 1 and 2) ROPS Assembly (See Pages 10 - 12) Moulding, Rubber (L. H. Panel Assembly) Moulding, Rubber (L.H. and R.H. Panel Assembly) Moulding I Rubber (R. H. Panel Assembly) Glass Glass Panel Assembly, L.H. (Inc!. Items 5 and 1 each of Items 6 and 7A-7E) (Supersedes PIN 2100409) Panel Assembly, R. H. (I ncl. Items 5 and 1 each of Items 6 and 7A-7E) (Use WICab Enclosure 6851952)(Supersedes PIN 2103214) Bumper, Rubber (N.I.) Screw (Bumper to Panel) (N. I . ) Screw (N.I.) Washer fLock (N .1.)

Washer, Lock (N.I.) Nut (N.I.)(Corr. PIN) Nut (N.I.) IT' Handle (N .1.)

Stri ker Assembly (N. I . ) Screw (N. l.) (Carr. PIN) Washer, Lock (N.I.) (Carr. PIN) Flatwasher (N. I .)

Nut (N.I.) (Corr. PIN) Screw (Panels to Panels) (Carr. PIN) Flatwasher Washer, Lock Nut Hinge Screw (Hinge to Panel Assembly) (N.I.) Washer I Lock (N .1.)

Nut (N .1.)

Door Assembly, L.H. (Incl. Items 9-9C and 10A-12) (Supersedes PIN 2100408) Door Assembly, R.H. (Incl. Items 9-9C and 10A-12)(Use with Cab Enclosure 6851952)(Supersedes PIN 2103213) Lock, Flush (N.I.) Nut (N.I.) Washer, Lock (N.I.) Washer! Flat (N .1.)

Handle (N.I.)

Revision 5 - May, 1979

Qty 1 1 1 1 1 1 1 1 2 1

2 2 1 1 2 2 2 2 2 2 2 2 2 4 4 4 4 32 30 30 30 2 38 38 38 1

2 8 8 8 2

105

CAB ENCLOStJRE

Item

Part No

¢10E @10F @10G @10H

6851953 2036099 6851769 6851770 6851771 6851772 6951492 6851768 6954286 6851819 2105843 6851767 6851956 2107660 6851777 2103829 6851778 2105842 2100406 2101412 2101196 8101294 8100064 8100026 8100062 2101684 8100064 8100026 8100062 2100410

@10J @10K ¢10L @11 ¢11 @11 +11 @12 ¢12 +12 13 +13 14 +14 15 *16 *17 *18 *18A *18B *18C *19 *19A *19B *19C 20 21 +21

22 +22

6851776 2105837 6851775 2107661

Qty

Description Handle (N.I.) Screw (Handle to Door Panel) (N .1.)

Seal, Upper Door (N.I.) Seal, Lower Door (N ,I.) Seal, Front Door (N.I.) Seal, Hinge (N.I.) Seal, Weather (N .1.) L, H. Door Moulding, Rubber (L. H. Door Assembly) Moulding, Rubber (L.H. and R.H. Door Assembly) Moulding, Rubber (R.H. Door Assembly) Moulding, Rubber (L.H. Door) Glass Glass Glass, Door Window (Lexan) (Supersedes PIN 2103827) Glass Glass, Front Window (Lexan) Moulding, Rubber Moulding, Rubber (Front Window) Panel Assembly, Front (Inc!. Items 13 & 14) Tube Mirror Bolt Washer, Flat Washer, Lock Nut Screw (Panels to ROPS Assembly) Flatwasher Washer, Lock Nut Panel Assembly I R. H. (I ncl. Items 21 and 22) (Use with Cab Enclosure Assembly 6851951) Moulding, Rubber Moulding, Rubber (Side Window) Glass Glass, Side Window (Lexan) (Supersedes PIN 2103826)

2 4

2 2 2 2 2 1 1 1 2 2 2 2 1 1 1 1 1 2 2 2 2 2 2 18 18 18 18

1 1 2 1 2

* Not Furnished With Cab Enclosure Assemblies. + Used Only With Lexan Windows. @ For Machines Having Serial Number Through 15-1589 ¢ For Machines Having Serial Number 15-1590 and Higher

106

Revision 5 - May, 1979

..... o

2345&

1

00

1.

11

I

11

14

12

III

COLOR CODE IBl B OG G

BLACK BROWN DARK GREEN GREEN UGHT BLUE LIGHT GREEN IlG

ILB IR

RED

W WHITE Y YELLOW

~-~

>

:::>l::_----f:::::J--(w

I_I

)t

i

t

'(

J

I

I

I....L.)

1111

24

23

22

21

20

19

11

11

16 15 TP3176

ACCESSORY PANEL WIRING (Optional) Item 1 2 3 4 5 6 7 7 7A 8 9 10 10A 10B 10C 11 11 11A 11B 11C 12 13 14 15 16

Part No

------------2087630 ------2101691 ------2101912 2101692 2032804 ------------2101680 2046755 8100497 2031860 2101689 2101849 2033422 2058869 2095269 2101690 ------------2101687 2095269 17 2101680 17A 2046755 17B 8100497 17C 2031860 18 2087630 19 ------20 ------21 ------22 2101573 23 2095269 24 2101968 25 2032813 26 2032817

Description Motor, Rear Wiper (See Index) Motor, Front Wiper (See Index) Wi re Light, Dome (See Index) Wire Switch, Dome Light (See Index) Wire (Beacon Switch to Ignition) (O/ROPS) (N .1.)

Wire (E/ROPS) CiampI Wire (O/ROPS) (N .1.)

Switch, Beacon (See Index) Switch, Floodlights (See Index) Breaker I Circuit Screw (N. I . ) Washer I Lock (N. J.) Nut eN.I.) Wire (E/ROPS) Wire (Switch to Ignition) (O/ROPS) (N.I.) Holder, Fuse (O/ROPS) (N.I.) Fuse (7 AMP.) (O/ROPS) (N.I.) Connector, Knife (O/ROPS) (N.I.) Wire Floodlight (See Index) Beacon, Revolving (See Index) Harness Terminal, Knife Breaker I Circuit Screw (N .1.)

Washer, Lock (N.I.) Nut (N.I.) Wire Switch, Rear Wiper (See Index) Switch I Front Wiper (See Index) Fan Defroster (See Index) Harness, Accessory Terminal, Knife Wi re Clamp (Harness to Frame) (E/ROPS) (N.I.) (Corr. PIN) Clamp (Harness to Frame) (E/ROPS) (N.I.)

REVISION 4 - NOVEMBER, 1978

Qty

1 1 1 1

6 1 2

2 2 1 1 1 1 1

·1 1 2 1 2 2 2 1

1

6 1 10 2

109

TP3173

ACCESSORY CONTROL PANEL (Optional) Item 1 2 3 4 5 6 6A

110

Part No 2100565 2303387 2094254 2100567 2033343 2101658 2034237

Description Panel, Accessory Control Switch, Toggle Switch, Wiper Clip Screw Light, Dome (Incl. Item 6A) Bulb (N.J.)

.

Qty 1

3 2 2 8 1 1

OCTOBER 1976

2

\

3

4

\

\

\\ \\ \

\

\ \

\

\

\

\

\ \

\

\

\ \

\

\

\

\\

\'

,\

\

\\

\ \\ \ \

\

\\

\

\

\

\

\

\

\

\ \\ \ \\

\ \

\

\

\

\

\

\

\

I

'

Q

\ \

\ \

\

\

\

\

\

\

\

\,

16

14

\

\

\

' \ '

\ \

\

13

12

11

10

9

/1Y~

5

WI NOSH! ELD WI PER KIT (Optional) Item

Part No

1 1 2 2A 3 3 4 4A 5 5A 6 6A 7 8 9 10 11 12 13 14 15 16

2303854 2102126 6952971 6952972 2112359 2112360 8102134 8100029 6952961 2049429 6850709 6850708 6850707 6850706 6850705 6850704 6850703 2093617 2080151 6952973 2092478 2092474

Description Blade ( Front) Blade (Rear) Bolt Nut Arm, Wiper (Front) (Correct PIN) Arm, Wiper (Rear) (Correct PIN) Bolt Washer, Lock Nut (Carr. PIN) Washer Nut Washer (N. I . ) Driver Cap, Rubber Nut Washer f Steel Washer f Fibre Spacer Kit, Adapter (I nct udes Items 5, 5A and 14) Gasket Motor I Wiper (Includes Items 6 through 11) Pad, Mount

Revision 5 - May f 1979

.

Qty 1 1 2 2 1 1 4 4 2 2 2 2 2 2 2 2 2 2 2 2 2 2

113

....

- --------------------+\

t------------

,---------

....

.

---F-~ .t....l,.

--

C"o.I

-

TROdAli Winterization Kit (Optional) Item

1 2 2A 28 3 3A 38 3C

Part No

2100459 2031819 6950888 2031860 2086957 6953795 6953796 6953797 30 6953803 3E 6953799 3F 6953800 3G 6953801 3H 6953802 4 2031465 4A 2031390 4B 2083901 2059202 5 2089677 6 2039445 7 8 2039445 2032038 9 10 2035713 11 2053268 12 2100433 2100432 13 2100581 13 14 2079176 15 2044426 16 2104245 l6A 168 2058868 16C 2095269 17 2079176

Description

lY10unt Screw Washer, Lock (Supercedes 8100497) Nut (Supercedes 8101305) Heater Assembly (Incl. Items 3A-3H) Casing (N.L) Base (N.L) Core (N.L) Mota r (N. 1. ) Switch (N.L) Fan (N.L) Valve (N.L) Plug (N.L) Bolt (Carr. PIN) Washer, Lock (Supercedes 8100073) Washer, Flat (Carr. P/N)(Supercedes 8100434) Spacer (Supercedes PIN 2040473) Wire Hose Hose Clamp, Hose Elbow, 90° Bushing, Reducer (Supercedes 8103488) Floormat, Rear F1oormat, Front Floormat, (Accustical) Fan, Front Defroster Grommet (N. 1. ) Wire (Heater to Starter)(N.I.)(Supercedes PIN 2101777) Holder, Fuse (N.I.)(Furnished with Item 16) Fuse (2 Amp) (N.I.) Terminal, Knife (N.l.)

Fan, Rear Defroster (N.I.)

REVISION 7 - JANUARY, 1981

Qty

1 4 4 4 1 1

1 1 2 1 2 1 2 4 4 4

4 1 1

1 4 2 2 1 1 1 1 2 1 1 3 1

115

5

6

TP3170

116

TROIAN AUTOMATIC BUCKET LEVELER (Optional*) Item

1

Part No

------- Cylinder, Bucket (See Index)

2101250 2093708 2101212 2101683 2105727 2106161 2105613 2036109 6950888 2031863 2057129 2031621 11 2101218 12 2031481 12A 2031391 12B 2031617 13 2101219 14 .... _-----

2 3 4 5 6 7 7A 8 8A 8B 9 10

Description

Screw, Set Magnet, Bar Rod Assembly, Indicator Bracket, Indicator Switch, Proximity (Supersedes PIN 2099670) Wire Assembly (Supersedes PIN 2101255) Connector, Water-tight (Supersedes PIN 2091178) Screw (Carr. PIN) Washer, Lock Nut Nut, Jam Nut, Lock Bracket, Indicator Rod Bolt Washer, Lock Nut Clamp, Indicator Rod Valve, Main Control (See Index)

Qty

-

1 1 1 1

1 1

1

2 2 2 1

1 1

2 2 2 1

-

*Standard Equipment For Machines Having Serial Numbers 15-1799 and Higher.

.

REVISION 8 - MARCH, 1982

117

INO.IAN 1

TP3167

AUTOMATIC HOIST CUT-OUT (Optional)* Item

Part No

Description

Qty

2031827 2105727 2031621 2036820 2101816 2043261 2031369 2093708

Screw Switch, Proximity (Supersedes PIN 2099670) 3 Nut 4 Washer, Flat 5 Block, Actuating 6 Screw, Set (Supersedes PIN 6950333) 7 Nut (Supersedes PIN 2031615) Magnet 8 .... _----Valve, Main Control (See Index) 9 10 2106160 Harness, Wiring (Supersedes PIN 2101828) lOA 2105613 Connector, Watertight 1

2

2 1 2 2 1 1

1 1

-1 1

*Standard Equipment For Machines Having Serial Numbers 15-1799 and Higher.

118

REVISION 8 - MARCH, 1982