O and K WHEEL LOADER 1900-TB098 PARTS MANUAL - PDF DOWNLOAD

Parts Manual TB098 Serial No. 19-2428 thru 19-2468 Serial No. 19-2601 & Higher

PARTS MANUAL Machine Serial No ••••••••• ~ •••••••••• ~ • ~ ~ •••••••••••••••••••••

ENGINE ~·1odel.

• • • • • • • • • • • • • • • • • • • • • • • • • • • •• Serial No ••••••••••••••••••

TRANSMISSION AND· CONVERTER Part

t\I() ••••••••••••••••••••• ~ • • • • ••

.serial

f\b ••••••••••••••••••

FRONT· AXLE Part No ••••••••••••••••••••••• ~ • • •• Serial No ••••••••••••••••••

REAR· AXLE Part No •••••••••••••••••• ~ • • • • • • • •• Se-r ial No ••••••••••••••••••

MODEL 1900 MANUAL TB098 MANUAL PART NO. 2023072

(INCLUDES REVISION 1)

TRO..AN INDUSTRIES INC.

APRIL, 1982

TROd. .

INTRODUCTION This manual illustrates and identifies maintenance parts for the Model 1900 Loader, to enable you to determine the part number and name assigned to the part you wish to order. Ordering by proper part number and name will help ensure the receipt of the proper part the first time without time-consuming exchanges of correspondence or other annoying delays.

An index is provided in the front of this manual to help you determine which illustration contains the part you want to order.

Determine the basic system or assembly in which the part is used, and find this system or assembly in the Index. It will reference the pages which illustrate and list the part.

This manual contains the latest information available at the time of printing. However, at the discretion of Trojan Industries Inc. its contents are subject to change without notice. This reservation is in keeping with the Company's policy of constant progressive improvement and refinement of all our products. As a result of such pol i cy, certain change's may be made from time to time whi ch will not be covered in.-"this manual.

Because we are constantly upgrading our equipment, it is necessary that the SERIAL NUMBER of your machine accompany every repair parts order. To assure the receipt of the proper part, it is essential that the following information be included with your parts order: MACHINE MODEL NUMBER MACHINE SERIAL NUMBER PART NUMBER OF THE DESIRED PART PART NAME OF THE DESIRED PART QUANTITY OF ITEM WANTED NAME AND ADDRESS TO WHICH PART SHOULD BE SENT USE ONLY PARTS WHICH ARE AUTHORIZED BY TROJAN INDUSTRIES, INC. TO ENSURE THAT ORIGINAL DEPENDABILITY AND PERFORMANCE WILL BE MAINTAINED. Certain abbreviations are used in the parts list to call your attention to specific situations. These abbreviations are explained as follows: AIR

- As Required: No specific quantity can be aSSigned to the part since the number usp.d varies from machine to machine.

••10.1. .

N.S.S.

- Not Serviced Separately: This part is not serviced by itself but, for reasons of matching fit with another part or for other reasons, it is serviced only as part of another assembly.

N. I.

- Not Illustrated: The part is used on the machine, but is not shown on the parts illustration.

WHEN YOU RECEIVE PARTS: Check immediately to assure that you have received the correct parts, the correct quantity, and that they are in good condition.

Report any errors to your Trojan Distributor.

In case of shipment·damage, make any claims to the carrier immediately.

INDEX A

Accelerator Pedal and Linkage (GM) Accessory Hydraulic Piping (3 Spool) Air Cleaner (GM) Air Compressor Piping Air Intake System Alternator Automatic Bucket Leveler Automatic Hoist Cut-Out Axle Assembly, Front Axle Assembly, Rear

36 - 37 55A- 55B 39 107E-107G 40 - 41 48 - 50 136 -137 138 114,1l5A 115, 115B

B

Back-Up Horn Battery And Wiring Brake Controls and Lines Brake Head Assembly Brake Assembly, Parking Brake Valve Bucket Assembly Bucket Cylinder Assembly Bucket Cylinder Hydraulic System Bucket Indicator Bucket Leveler, Automatic Bucket Teeth

51 48 106 120 100 108 20 58 55 24 136 25

- 50 -107C -121 -109B - 21

-137

C

Cab, Enclosed Clutch Group-Forward, 2nd & Reverse, 3rd, low Clutch Cut-Out Switch Clutch Cut-Out System Column, Steering Controls, Main Hydraulic Valve (2 Spool) Controls, Main Hydraulic Valve (3 Spool) Controls, Transmission Control Valve Assy., Main Hyd. (2 Spool) Control Valve Assy., Main Hyd. (3 Spool) Control Valve Assy., Transmission Control Valve Console Converter Assembly, Torque Counterweight Cradle, Axle Cushion Valve Cylinder Assembly, Bucket Cylinder Assembly, Lift Cylinder Assembly, Steering

Revision 1 - April, 1982

130 -131A 90 - 95 110 106 -107C 66 - 68C 60 - 60A 60B- 61 78 - 79 62 - 62B 63 - 63C 96 - 97 8 - 10

82 - 850 22 - 23 22 - 23 65 58 59 69

3

o Decals Defroster Fan Differential Group Drive Shaft Assembly

43 134 -135 122 -128C 111 -113E E

Electrical System "Electrical System, Automatic Bucket Leveler Engine and Related Parts (GM) Engine Cooling System (GM) Engine Controls (GM) Engine Mounting (GM) Ether Start Kit Ether Start Switcn Exhaust System (GM)

48 136 30 32 36 30 14 14 42

- 50 -137 - 31 - 33 - 37 - 31 - 15 - 15

129 52 52 74 134 12 22 30 38

- 54 - 54 - 75 -135 - 13 - 23 - 31

F

Fenders Filter Element Assemoly, Hydraulic Oil Filter Assembly, Steering Hydraulic Oil Filter Assemoly, Transmission Oil Floormat Floorplates and Seat Support Assembly Frame and Counterweight Fuel Filter Fuel Tank and Lines (GM) G

Gauges, Instrument Panel Grille

44 - 45B 8 - 10 H

Headlights Heater Hood Hydraulic Control Valve Levers, Main Hydraulic Control Valve, Main (2 Spool) Hydraulic Control Valve, Main (3 Spool) Hydraulic Pump Assembly, Main & Steering Hydraulic Reservoir Hydraulic System, Accessory (3 Spool) Hydraulic System, Bucket Cylinder Hydraulic System, Main Hydraulic System, Steering Hydraulic System, Transmission 4

46 - 47 134 -135 8 - 10 60 - 61 62 - 62B 63 - 63C 56 - 57B 8 - 10 55A- 55B 55 52 - 54 66 - 68C 74 - 75 Revision 1 - April, 1982

I

Instrument Panel

44 - 458 L

Lift Arm Lift Arm L;nkage Lift Cylinder Assembly Lignts Lights, Dash Lights, Indicator

26 26 59 46 44 44

- 27 - 27

22 56 52 98 42

-

- 47 - 458 - 458

M

Main Frame Components Main Hydraulic Pump Main Hydraulic System Modular Valve Muffler (GM)

23 578 54 99

o Oil Filter Assembly, Steering Oil Filter Assembly, Transmission Oil Filter Element Assembly, Hydraulic Orbitrol Assemoly, Steering

52 - 54 74 - 75 52 - 54 72 - 73

P

Paint Parking Brake Assembly Parking Brake Lever Assembly Parking Brake and Linkage Pi 11 ow Block Pivot Group, Upper Pivot Group, Lower Planetary Hub, Front & Rear Axle Power Cluster Propeller Shaft Assemblies

43 100 102 -103 104 -105

lllA-lllB 18 - i9 18 - 19

116 -119B

109C-1090 30 - 31, 111 -113E

Pump, Hydraulic

56 - 578 R

Radiator Assembly Range Selector Lever Rear Axle Reservo i r Fue 1 Reservoir, Hydraulic Revision 1 - April, 1982

34 - 35 78 - 79

115, 115B 8 - 10 8 - 10 5

S

Seat Assembly Seat Assembly - Suspension Type Sheetmetal and Shrouding Starter, Engine Steeri ng Column Steering Cylinder Steering Gear Installation Steering Gear Assembly Steering Hydraulic Filter Steering Hydraulic System Steering and Main Pump Steering Valve Assembly (cushion) Steering Valve Assembly (Orbitrol) Switch, Battery Switch, Clutch Cut-Out Switch, Engine Pressure Switch, Ether Start Switch, Neutral Start Switch, Proximity (Limit) Switch, Starter Switch, Transmission Pressure Switch, Transmission Temperature Swivel Joint

16 - 17 17A- 178 8 - 10

48 - 50 66 - 68C 69 71 72 - 73 52 - 54 66 - 68 56 - 578 65 72 - 73 44 - 45B 110

48 - 50 14 - 15 97 136 -137 44 - 45B 48 - 50 48 - 50 62C

T

Throttle Linkage (GM) Tires and Wneels Tools Torque Converter Assembly Transmission Assembly Transmission Case Assembly . Transmission Clutch & Gear Group Transmission Control Valve Assembly Transmission Controls Transmission Hydraulic System Transmission Hydraulic Filter Transmission And Mounting Parts

36 - 37 28 - 29 43 82 - 850 77

86 90 96 78 74 74 77

-

880 93 97 79 76 75

V

Valve, Brake Valve, Clutch Cut-Out Valve, Cushion Valve Controls, Main Valve, Main Hydraulic Control (2 Spool) Valve, Main Hydraulic Control (3 Spool) Valve, Modulator Valve, Orbitrol Valve, Transmission Control 6

108 -109B

110

65 60 62 63 98 72 96

-

61

628 63C 99 73 97

Revision 1 - April, 1982

W

Wheels Windshield Wiper Kit Winterization Kit Wiring, Main Wiring, Automatic Bucket Leveler

Revision 1 - April, 1982

28 132 134 48 136

- 29 -133 -135 - 50 -137

7

00

8 1

.

13~

t-

37

I

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32 TP-3081

i~

TROIAN SHEETMETAL SHROUDING

Item 1 2 3 3A 4 4A 4B 5 6 6A 7 7 8 8A 8B 9 *10 +10 11

12 1"3 13A 13B 13C 14 15 15A 15B 16 17 17A 17B 17C 18 19 19A 19B 20 21 21A 21B 21C 22 22 23 24 25 26 27 28

Part No 2096341

-------

2092449 2041074 2031477 2032960 2031391 2077567 2031615 2031389 2079951 2077758 2031427 2031389 2032958 2077751 2112022 2118994 2041752 2078288 2031522 2032962 2031393 2031619 2044426 2031616 2031390 2032959 2067397 2031450 2031390 2031616 2032959 2115131 2071029 2031391 2032960 2096665 2031475 2032960 2031391 2031617 2115620 2115621 2062539 2114223 2064185 2036811 2098321 2031473

Revision 1 -

Description Reservoir~

Hydraulic (See Page 52-53)

Element~ Filter Plate~ Cover

Lock Bolt - Console to Floorplate Washer~ Flat Washer~ Lock Clamp Nut Washer~ Lock Cover~ Console (2 Spool Valve) Cover Console (3 Spool Valve) Bolt Washer~ Lock Washer~ Flat Console~ Valve Control Box~ Battery Box~ Battery Nut~ Wing Cover~ Battery Box Bolt (Carr. PIN) Washer~ Flat (Carr. PIN) Washer~ Lock (Carr. PIN) Nut (Carr. PIN) Grommet Nut Washer~ Lock Washer~ Flat (N.!.)

Mount~ Shock Bolt Washer~ Lock Nut Washer~ Flat (N.!.)

Cow1~ Rear Bolt Washer~ Lock Washer~ Flat Pane1~ Side Bolt Washer~ Flat Washer~ Lock Nut Panel~ Side - Lower R.H. Panel~ Side - Lower L.H. Pin Pin~ Cotter Latch Washer ~ Fl at Rivet~ Pop Bolt Nut~

Apri1~

1982

Qty 1

-

1 1 4 4 4 2 4 4 1 1 4 4 4 1 1 1 4 1 6 6 6 6 2 4 4 4 4 8 4 4 4 1 4 4 4 4 4 4 4 4 1 1 4 4 4 4 8 4

9

TROIAN SHEETMETAL SHROUDING Item

Part No

28A 28B 28C 29 30 30A 31 32 33 34 34 34A 34A 34B 34B 35 35A 36 37 38 38A 38B 39 40 40A 40B 41 42 43 44 45 46 47 47A 48 49 49A 49B 50 51 52 53 53A 54 54A

2032960 2031391 2031617 2079612 2077067 2077038 2077039 2096331 6901566 2030838 2030838 2036818 2036818 2032982 2032982 2031427 2031389 2077565 2110466 2031484 2031391 2031617 2097889 2071029 2031391 2032960 2089477 2088198 2067435 2089391 2067425 2088329 2088196 2077059 2088197 2031617 2031391 2032960 2097243 20S7242 2109061 2072697 6750336 2077833 6750769

Description

Qty

Washer, Flat Washer, Lock Nut Base Cap, Fuel Gasket (N.I.) Gauge, Fuel Reservoir, Fuel Plug, Drain Bolt (Fuel Reservoir to Frame) (Supersedes PIN 2031557) Bolt (Hydraulic Reservoir to Frame) (N.I.) Washer, Flat (Fuel Reservoir) (Supersedes PIN 2036820) Washer, Flat (Hydraulic Reservoir) Nut (Fuel Reservoir) (Supersedes PIN 2031621) Nut (Hydraulic Reservoir) Bolt Washer, Lock Plate Shroud, Front Bolt Washer, Lock Nut Screen Bolt Washer, Lock Washer, Flat Plug, Magnetic Drain Plate, Valve Nut Spacer (Carr. PIN) Nut, Lock Spring Valve Assy., Pressure Relief (Incl. Items 42,43,46,47A & 48) Plate, Capture Screw, Shoulder Nut Washer, Lock Washer, Flat (N.I.) Cover Gasket Stud Glass Assy., Sight (Incl. Item 53A) '0' Ring Cap (Incl. Item 54A) '0' Ring

4 4 4 4 1 1 1 1 1 3 3 3 3 3 3 2 2 1 1 1 1 1

1 5 5 5 1 1 1 2 2 1 1 1 1 8 8 8 1 1 8 1 1 1 1

*For Machines Having Serial Numbers Thru 19-2468. +For Machines Having Serial Numbers 19-2601 & Higher.

10

Revision 1 - April, 1982

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12

•• £DdAN Floorplates And Seat Support Assembly Item

Part No

1 2 3 4 5 6 7 8 9 10

2113481 8100223 8100026 8100062 2090520 8100055 2032962 8100024 8100048 2111126 2079156 2099582 2071029 2039028 8103504 8100083 2077651 2077652

11

12 13 14 15 16 17 18 19 20 21 22 23 24 25

-------

2078395 8100073 2031616 2078429 2032962 8106689

Description Seat Adapter Assy.

Bolt Washer, Lock Nut Seat Support Assy~ Bolt Washer, Flat Washer, Lock Nut Floorplate Assy, Rear Floorplate Assy, Center Floorplate Assy, Front Bolt Washer, Flat Bolt Nut Moulding, Rubber Moulding, Rubber Console, Valve Control (See Page 8-10) Support Assy, Tipping Seat Washer, Lock (Furn. W/Seat) Nut (Furn. W/Seat) Rod, Threaded Washer, Flat Nut, Jam

Qty

1

4 4 4 1 3 3 3 3 1 1 1 8 10 1

2 2 2

-

1 4 4 1

2 2

13

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6041

14

TROIAN Ether Start Kit No

Item

Part

A 1 *2 *3 4 5 *6 7 8 *9 +9 10

2110171 2053376 2033427 2031480 2314833 2062302 2031391 2031615 2031389 2115534 2118482 2062296 6954998 2032958 2031427 2036555 6851830 6954324 6954738 6851829 6954737

.11

12 13 14 15 16 17 18 19

Description

Kit, Ether Start (Inc l. Items 11 and 15-19) Bushing, Reducer . Spacer Bolt Connector Terminal Washer, Lock Nut Washer, Lock Plate, Mounting Plate, Mounting Terminal Valve Assembly Washer, Flat Bolt Cyl inder Atomizer Tube Fitting Clamp Switch

Qty

1 1 2 2

1 1 2 2 2

1 1 1 1 2 2 1 1 1 1 1 1

*For Machines Having Serial Numbers thru 19-2468. +For Machines Having Serial Numbers 19-2601 & Higher.

Revision 1 - April, 1982

15

TROd. .

3

4

----6

'----7 TP2687

16

lRO.IAN SEAT ASSEMBLY

Item

Part No

A

2313673 6851916 6954755 6851915 6954753 6954755 6953234 6953709 2031316 2031390 2092046

1

2 3 4 5 6 7 8 9 10

Description

Seat Assembly (Incl. Items 1-9) Backrest Assembly Capscrew Shell Assembly Cushion, Seat Capscrew Adjuster Adjuster Nut Washer, Lock Belt, Seat (N.I.)

Qty

1 1

7 1 1 4 1 1 4 4 1

17

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Revision 1 - April, 19 17A

TROIAN SEAT ASSEMBLY (Suspension Type) Item Part No A 1 2 3 '4 5 6 7 8 9 10 11

12 13 14 15 16 17 18 19 20

2115068 6960204 6960205 6953637 6953619 6953620 6953625 6953621 6953623 6953613 6953615 6953609 6953630 6953606 6953608 6953610 6953633 6953599 6851896 6851898 2301636

Description Seat Assembly with I.C.P. (Includes Items 1 through 19) Back Cushion Assembly Seat Cushion Assembly Clip, Fastener Side Panel Assembly, L.H. Side Panel Assembly, R.H. Bearing, Thrust Ball Adjuster Screw and Lever Assembly Spring, Tension Shock Absorber Assembly Kit Bearing, Flanged Shock Lever Assembly Kit Roller (Nylon) Ring, Snap Washer Shock, Hinge Shaft Roller and Bearing Assembly Bearing, Flanged Slide Rail Kit Intermediate Connecting Point Kit Seat Belt Assembly (Includes Lap Belts, Seat to Floor Retaining Belts and Hardware)

Revision 1 - April, 1982

Qty 1 1 1 12 1 1 1 1 1 1 4 1 2 10

2 2 4 4 1 1 1

l7B

·.£0.1. . .

1

. 3

2

567

8

9 10

4

11

TP2345

18

TROIAN PIVOT GROUP

Item A B C 0

1 2 3 4 5 6 7 8 9 10 11 12 13

Part No

Description

------- Pivot Crossmember, Upper Rear (Reference) ------- Pivot Crossmember, Upper Front (Reference) -------

-------

2031557 2080648 2080249 2077906 2077898 2066431 2066432 2031519 2077341 2077337 2031578 2031523 2077357

Pivot Crossmember, Lower Pivot Crossmember, Lower Bolt Spacer Nut Plate, Lock Pin and Bearing Assembly Race, Outer Race, Inner Bolt Lockbar Pin and Bearing Assembly Bolt Bolt Pl ate, Capture Note:

Rear (Reference) Front (Reference)

- Upper (Includes Item 7)

- Lower (Includes Item 7)

Qty

-

1 1 1 1 1 2 2 2 1 1 4 2

1

Main Pivot Repair Kits Upper - PIN 2106249 Lower - PIN 2106250

Revision 1 - April, 1982

19

TROd. .

2

&055

BUCKET ASSEMBLY Item

Part No

A

-------------------------------

1 2 3 3A

4

Description

1 1

Bucket Assembly (Incl. Items 1-4) Not Applicable Edge, Cutting Cutter, R.H. Side Cutter, L.H. Side ------- Not Applicable NOTE:

20

Qty

1 1

1 1

Refer to chart on facing page for corresponding part numbers.

Revision 1 - April, 1982

Bucket Chart

Bucket

Type

Assy~

2096504 2096483 2096520 2096555 2116406 2116409 2116636

EXC

MH GP MH GP MH

EXC NOTE 1:

Revision 1 - April, 1982

Size Cu. Yd. 2.00 2.50 2.25 3.00 2.25 2.50 2.00

Width Inches 96 96 96 96 96 96

96

Item No. 2

No~

Item

2070835 2070835 2070835 2070835 NOTE 1 NOTE 1 NOTE 1

2096507 2096486 2096521 2096558 2096521 2096486 2096507

3

Item No. 3A 2096508 2096487 2096522 2096559 2096522 2096487 2096508

This bucket.utilizes three piece, bolt-on edge. Order 1-2070835 upper edge, 3-2100933 lower edge, 15-2040950 bolt and 15-2031621 nut.

21

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TROIAN Frame Group Item

Part No

Description

2043389 Bolt 1A 2086507 Washer, Flat 1B 2031622 . Nut 2096029 Counterweight (870#) 2 ------- Not Applicable 3 4 ------- Not Applicable 2031561 Bolt, Deck to Side Plate 5 5A 2041073 Nut, Stop 2033249 Fitting, Grease (45°) 6 2096154 Deck Assembly 7 @8 2115134 Frame, Rear !8 2118280 Frame, Rear 2033249 Fitting, Grease 9 10 2095080 Frame, Front 2032416 Bolt *11 2032413 Bolt +11 11A 2031376 Nut 12 2031572 Bolt 12A 2067437 Nut 13 2095110 Pin 13A 2093912 Spacer (.0747)(N.I.) 14 2095111 Pl ate, Capture 15 2031517 Bolt 16 2094027 Pin, Clevis 16A 2094028 Spring, Wire 17 2099493 Link, Safety 18 2031490 Bolt 18A 2031391 Washer, Lock (N.I.) 18B 2031617 Nut 19 2080085 Pin 20 2044117 Spacer (1/16") 20 2044118 Spacer (1/8") 2077885 Bushing 21 *22 2115132 Cradle Assembly, Axle (Incl. Item 21) +22 2110892 Cradle Assembly, Axle (Incl. Item 21) 23 2032416 Bolt 23A 2031376 Nut +23B 2118553 BloCk, Rear Axle Spacer (N.I.) 24 2031985 Adapter, Straight 25 2032007 Elbow, 90° 26 2113318 Grease Line, Rear 27 2113319 Grease Line, Front 28 2031588 Bolt 28A 2086507 Washer, Flat 28B 2031622 Nut @For Machines Having Serial Numbers thru 19-2468 !For Machines Having Serial Numbers 19-2601 & Higher *For Machines Having Serial Numbers thru 19-2468 and 19-2601 thru 19-2603 +For Machines Having Serial Numbers 19-2604 & Higher 1

Revision 1 - April, 1982

Qty

4 8 4 2

10 10 2 1 1 1 2 1 8 8

16 2 2 2

AIR 2 4 2 2 1

2 2 2 2

AIR AIR 2 1 1

8

16 4

1 3 1 1 4 8 4

23

TRILl. .

I091L

BUCKET INDICATOR Item

1 2 3 4 5 6 7 8

24

Part

No

Description

(For Machines Having Serial Numbers Thru 19-2468)

------- Cylinder Assembly, Bucket (See Page 58) 2098300 2072113 2031615 2031389 2098297 2030793 2031371

Pointer U-Bo1t, Pointer to Bucket Cylinder Nut Lockwasher Arm Assembly, Indicator Bolt - Indicator Arm Assembly to Bucket Cy1 inder Nut

Qty

-1 1

2 2

1 2

2

Revision 1 - April, 1982

TlaO.l. .

B

A

&172

BUCKET TEETH (OPTIONAL)

Tooth Assy* 2072057 2072923

Fig.

A B

Item No. 1 Point 2072035 2072035

Item No.2 Pin . 2063552 2063552

Item No. 3 Shank 2072034 2072920

Item No. 4 Bolt 2031567 NOTE 1

Item No. 5 Bolt 2031565 NOTE 1

Item No. 6 Nut 2067437 NOTE 1

*TOOTH ASSY. PART NUMBERS LISTED INCLUDE ITEMS 1-3.

NOTE 1:

Revision 1 -

Apri1~

NOT APPLICABLE.

1982

25

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CD

26

TROIAN LIFT ARM AND LINKAGE

Item

Part No

1

2095068 2031475 2031391 2097887 2095058 2095059 2104644 2104643 2095064 2031486 2067433 2044117 2044118 2095064 2031486 2067433 2095064 2031486 2067433 2095066 2031569 2067437 2095050 2095069 2095070 2095071 2095067 2031570 2067437 2095065 2031486 2067433 2095063 2031489 2067433 2095072 2095073 2095074

1A 1B 2 3 4 5 6 6A 6B 6C 60 7 7A 7B 8 8A 8B 9 9A 9B 10 11 11

11

12 12A 12B 13 l3A 13B 14 14A 14B 15 15 15 16

209~051

2030225 18 2095040 19 2030224 20 2095062 20A 2031489 20B 2067433 21 2095058 22 2030225 17

Description

Plate, Pin Capture - Link to Bucket . Bolt (Capture Plate to Pin) (N.I.) .

Washer, Lock (N.I.) Link Assembly (Incl. Item 21) Bushing Tube, Spacer Lever Assembly (L.H.) (Incl. Items 3 and 4) Lever Assembly (R.H.) (I nc 1. Items 3 and 4) Pin Bolt Nut, Lock Spacer (.1046) Spacer (. 1345) Pin Bolt Nut, Lock Pin Bolt Nut, Lock Pin Bolt (Carr. PIN) Nut, Lock Bushing Spacer (3/8") Spacer (1/211) Spacer (5/8") Pin Bolt Nut, Lock Pin Bolt Nut, Lock Pin Bolt Nut, Lock Spacer (3/8") Spacer (1/2") Spacer (5/8") Bushing Fitting, Grease Lift Arm Assembly (Incl. Items 10 and 16) Fitting, Grease Pin Bolt Nut, Lock Bushing Fitting, Grease

Revision 1 - April, 1982

Qty

2 4 4 2 4 2 1 1 2 2 2

AIR AIR 2

2 2 2 2 2

2 2 2 2 AIR AIR

AIR 2

2 2 2

2 2 2 2 2 AIR

AIR

AIR 2 2 1

4 2 2 2 4 4

27

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28

2213

TROIAN Tires And Wheels Item

Part No

A 1 2 2A 2B 3* 4 5 6

2110738 2110737 2030210 2056824 2030204

A 1 2 2A 2B 3* 4 5 6

2118554 2118283 2046286 2056824 2030204

-------

2042718 2059592 2042719

Description (For Machines Having Serial Numbers Thru 19-2468 amd 19-2601 thru 19-2603) . Whee 1 Assembly (Includes Items 1, 4, 5 and 6) Base, Rim Valve Assembly Cap, Valve Adapter Tire, 17.5 x 25 Tubeless, 12PR Ring, Side 10 1 Ring Ring, Lock

For Machines Having Serial Numbers 19-2604 & Higher Wheel Assembly (Includes Items 1, 4, 5 and 6) Base, Rim Valve, Assembly Cap, Valve Adapter ------- Tire, 17.5 x 25 Tubeless, 12 PR 2042718 Ring, Side 2059592 OIRing 2042719 Ring, Lock

Qty

4 4 4 4 4 4 4 4 4

4 4 4 4 4 4 4 4 4

* Not Sold For Replacement

Revision 1 - April, 1982

29

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~ 6035

30

TROIAN ENGINE AND RELATED PARTS (GM) (For Machines Having Serial Numbers Thru 19-2468)

.

Item

Part No

1 lA lB lC 10 lE 2 3 3A 3B 3C 4 5 6 7 8 9 10

2115102 6952823 2021737 2021736 6950967 2115197

11

12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41

Description

.

-------

2115153 2034881 2030224 6954884 2033211 2032007 2088842 2031996 2033210

-------

2035671 2102290 2109403 2067426 2102287 2102288 2031565 2102293 2031519 2032962 2035717 2032294 2053266 2053268 2006872 2106983 2102287 2031569 2102288 2102286 2067437 2032964 2102289 2037636 2031392 2037626 2031391 2031523 2067435 2032962 2031617 2031391

Engine Assembly Fan, Blower Element, Primary Fuel Filter Element, Secondary Fuel Filter Element, Lube Oil Yoke, Stub Transmission (See Page 81) Prop-shaft Upper (Incl. 3A thru 3C) Spider & Bearing (N.I.)(Incl. Item 3B) Fitting, Grease (N.I.) Capscrew (N.I.) Va 1ve, Drain Elbow, 90° Hose Assembly, Engine Oil Pressure Elbow, 45° Tee Gauge, Engine Oil Pressure (See Page 44-45) Switch Mount Assembly, Engine - Rear Stud Locknut Mount, Shock - Rear Engine Mount Assembly Washer Bolt - Rear Engine Mount to Mount Plate Plate, Mount Bolt F1 atwasher Valve, Heater Elbow, 90° Reducer Reducer Valve, Drain Plate Assembly, Cross Mount, Shock - Cross Plate Assembly Bolt Washer Washer Locknut Washer, Flat Angle, Mount Bolt Washer, Lock Bolt Washer, Lock Bolt Locknut Washer, Flat Nut Washer, Lock

Revision 1 - April, 1982

Qty

1 1 1 1 1 1

-

1 2 2 8 1 1 1 1 1

-

1 .2 8 8 2 2 2 2 4 4 2 1 1 1 1 1 4 4 4 4 4 4 1 2 2 4 4 2 2 2 1 1

30A

TRDlAN ENGINE AND RELATED PARTS

Item

Part No

42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57

2101025 2031452 2031390 2036815 2115449 2031477

30B

-------

2031619 2031393 2115378 2031477 2031391 2031525 2068779 2052051 2045750

Description

Bracket, Lift Bolt Washer, Lock Washer, Flat Strap, Adjustment Bolt Alternator (See Page 48-50) Nut Washer, Lock Bracket, Mount Bolt Washer, Lock Bolt Pulley Belt, Alternator (Set of 2) Belt, Fan (Set of 2)

Oty

1 1 1 1 1 1

-1 1 1

3 3 1 1 1 1

Revision 1 - April, 1982

lROd. .

300

Revision 1 - April, 1982

TROIAN ENGINE AND RELATED PARTS (GM) (For Machines Having Serial Numbers 19-2601 & Higher) Item

1 lA lB lB lC lC 10 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 ·29 30 31 32 33 34 35 36 37 38 39 40 41

Part No 2116847 6952823 2021737 6960215 2021736 6960216 6960326 2052051 2045750 2033211 2032007 2088842 2031996 2033210 ------2035671 2102290 2109403 2067426 2102287 2102288 2031565 2102293 2031519 2032962 2035717 2032294 2053266 2053268 2006872 2106983 2102287 2031569 2102288 2102286 2067437 2032964 2102289 2037636 2031392 2037626 2031391 2031523 2067435 2032962 2031617 2031391

Description Engine Assembly Fan, Blower Element, Primary Fuel Filter (Cartridge) Element, Primary Fuel Filter (Spin-on) Element, Secondary Fuel Filter (Cartridge) Element, Secondary Fuel Filter (Spin-on) Element, Lube Oil Belt, Alternator (Set of 2) Belt, Fan (Set of 2) Valve, Drain Elbow, 90° Hose Assembly, Eng;ne Oil Pressure Elbow, 45° Tee Gauge, Engine Oil Pressure (See Page 45A-45B) Switch Mount Assembly, Engine - Rear Stud Locknut Mount, Shock - Rear Engine Mount Assembly Washer Bolt - Rear Engine Mount to Mount Plate Plate, Mount Bolt Flatwasher Valve, Heater Elbow, 90° Reducer Reducer Valve, Dra;n Plate Assembly, Cross Mount, Shock - Cross Plate Assembly Bolt Washer Washer Locknut Washer, Flat Angle, Mount Bolt Washer, Lock Bolt Washer, Lock Bolt Locknut Washer, Flat Nut Washer, Lock

Revision 1 - April, 1982

Qty 1 1

1

1 1 1

1 1 1

1 1 1

1 1

1 2 8 8 2

2 2 2 4

4 2

1 1 1

1 1 4

4 4

4 4

4 1

2 2 4 4

2 2 2 1 1

30E

TROIAN ENGINE AND RELATED PARTS (For Machines Having Serial Numbers 19-2601 & Higher) Item

Part No

42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60

2101025 2031452 2031390 2036815 2115449 2031477

30F

-------

2031619 2031393 2115378 2031477 2031391 2031525 2068779 -------

2031391 2031479 2031391 2032141

Description Bracket, Lift Bolt Washer, Lock Washer, Flat Strap, Adjustment Bolt Alternator (See Page 48-50) Nut Washer, Lock Bracket, Mount Bolt Washer, Lock Bolt Pulley Converter Torque (See Page 85A-85D) Washer, Lock Bolt Washer, Lock Bolt

Qty 1 1 1 1 1 1

-

1 1 1 3 3 1 1

-

12 12 8 8

Revision 1 - April, 1982

lAOd. .

14

6032

32

TROIAN Engine Cooling System No

Item

Part

1 2 3 4 5 6 7 8 9 10 11 12 13 *14 +14 *15 +15 16

2115516 2115488 2033427 2032819 2032039 2036816 2031391 2031480 2032039 2118466 2032040

-------

2118314 2115037 2116936 2307940 2116938 2108049 2049889 17 2041570 18 2067435 19 2115279 20 2057129 21 2102288 22 2106056 23 2102287 24 2032964 25 2067437 26 2032960 27 2031391 28 2031473 29 2086044 30 2006298 31 +32 2116874 +33 2116805 +34 2116806 +35 2116808 +36 2031473 +36A 2036816 +36B 2031617

Description

Gasket Tube, Coolant Bypass Spacer Clamp Clamp Washer, Flat Washer, Lock Bolt Clamp Hose, Radiator Upper (Supersedes 2101241) Clamp Radiator Assembly (See Page 34-35) Valve, Drain (Supersedes 2006872) Elbow, 90° Elbow, 90° Hose Hose Hose, Radiator Lower Mount, Rubber Washer, Flat Nut, Lock Rod, Radiator Support Nut, Jam Washer, Flat Spacer Mount, Rubber Washer, Flat Nut, Lock Washer, Flat Washer, Lock Bolt Shroud, Fan Plug, Pipe (Water Pump Housing)(N.I.) Plate, Baffle Mounting (N.I.) Baffle, Top (N.I.) Baffle, Bottom (N.I.) Baffle, Side (N.I.) Bolt, Saffle Mounting (N.I.) Washer (N.I.) Nut (N. I.)

Qty

1 1 1 1 2 1 1 1 1 1 3

-1

1 1 1 1 1 2 2 2 2 4 2 2 2 2 2 6 2 6 1 1 1 1 1 2 6 16 16

*For Machines Having Serial Numbers Thru 19-2468 +For Machines Having Serial Numbers 19-2601 & Higher

Revision 1 - April, 1982

33

•ROd. .

•

2

11-

.-7

TP2941

34

TROIAN RADIATOR ASSEMBLY

Item

Part No

A 1 1A 2 3 4 5 5A 6 7 8 8A 8B 9 10

2106972 6953241 6954770 6954676 2077313 6953235 2031452 2031390 6953226 6851968 2031453 2031390 2031616 6953238 6851966 6851967

11

Description

Radiator Assembly (Includes Items 1 through 11) Washer, Core (Long) Washer, Core (Short) Hose Cap Tank Assembly, Top Bolt Washer, Lock Gasket, Neoprene Side Assembly, R.H. Bolt Washer, Lock Nut Core Assembly Tank Assembly, Bottom Side Assembly, L.H.

Revision 1 - April, 1982

Qty

1 4 4 1 1 1 20 20 4 1 58 58 58 1 1 1

35

TlaOd. .

18

11-12

36

I

TROIAN Accelerator Linkage (GM) Item

Part No

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25

2049926 2032762 2031390 2031370 2031968 2031758 2115265 2033514 2031952 2049610 2115263 -------

2032806 2037565 2036814 2031389 2031615 2007026 2115259 2033514 2031816 2040074 2031758

-------------

Description Pedal Assy. Accelerator Joint, Ba 11 Washer, Lock Nut Pin Pin, Cotter Rod Nut Spring Clip Be11crank Assy. (Inc 1. Item 12) Bushing (N.S.S. - Order Item 11) Clamp Bolt Washer, Flat Washer, Lock Nut Cable Rod Nut Screw Pellet, Cable Pin, Cotter Bolt (Furnished with Engine) Washer (Furnished with Engine)

Revision 1 - April, 1982

Qty

1 4 4 4 1 2 1 2 1 1 1 2 1 1 1 1 1 1 1 2 1 1 1 2 2

37

TROdAN

7 TP3004

Fuel Tank And Lines (GM) Item

1 2 2A 3 4 5 6 7

7A 8 9 10 11 12

38

Part

No

-------

2115835 2314379 2053263 2032293 2032010

-------

2087841 2087842 2091838

-------

2302223 2038545 2032009

Description

Elbow. 90° (Furn. W/Engine) Hose Assembly (Incl. Item 2A) (Corr. PIN) Hose (Corr. PIN) Bushing, Reducer Elbow, 90° Elbow 90° (Corr. PIN) Reservoir Fuel (See Page 8-10) Hose Assembly (Incl. Item 7A) (Corr. PIN) Hose (Corr. PIN) Elbow 90° (Corr. PIN) Engine Assembly (See Page 30-31) Hose, Pump to Strainer (N.I.) Adapter, Straight (At Pump) (N.I.) Elbow 90° (At Strainer)(N.I.)

Qty

1 1

1 1 1 1 1 1 1 1 1

1 1

Revision 1 - April, 1982

TR. . . . . .

1", e

I

I036L

Air Cleaner Assembly Item Part No A 1 2 3 4 5 6 7 8 9 10 11

Description

2081098 Air Cleaner Assembly (Incl. Items 2 & 4 thru ll) Not Applicable 6953054 Body Assembly 2030542 fo"bunt Band 2022518 Clamp Assembly 6953105 Element Assembly, Small 6953104 Element Assembly, Large 6953035 Nut Assembly 6952253 Baffle 6953059 O'Ring 6953058 Cup Assembly 2057939 Valve, Vacuator -------

Qty 1

-1 2 1 1 1 1

1

1 1 1

39

Tleo....

-

-

I

\

~

6036

40

TROIAN Air Intake (GM)

Item Part No 1 2 3 4 5 6 7 8 9 10 11

12 13 14 15 16 17 17A 18 19

2090114 2114555 2085625 2115170 2078653 -------

2036816 2031475 2031617 2031391

-------

2065858 2039440 2053376 2004976 2090376 2105393 2105392 2033082 2032007

Description Hose Clamp, T-Bo1t Elbow, 90° Hose Clamp, T-Bolt Elbow Assembly, 90° Elbow, 90° Band, Air Cleaner (See Page 39) Washer,· Flat Bolt Nut Washer, Lock Air Cleaner (See Page 39) Restriction Indicator (N.I.) Pipe Nipple (N.I.) Bushing, Reducer (N.I.) Fitting, Bulkhead (N.l.)

Elbow, 90 0 (At Bulkhead)(N.I.) Hose Assy, Restriction Indicator (N.!.)

Hose (Less Fittings)(N.l.)

Pipe Coupling (N.I.) Elbow, 90 0 (At Air C1eaner)(N.I.)

Revision 1 - April, 1982

Qty

1 1

3 1 1

-

4 4 4 4

-1

1 1 1 1 1 1 1 1

41

,

c: I I

5

~ ,

6033

Exhaust System /tern

Part No

1 2 3 4 5 6 7 8 9

2115165 2036816 2031475 2068283 2115164 2031391 2031617 2115162 2115160 2115161

10

42

Description

Muffler Assembly Washer, Flat Bolt Clamp, Muffler Exhaust Assembly Washer, Lock Nut Tubing Turbo Adapter Assembly Clamp

Qty

1 8 8

3 1 8 8 1 1 1

Revision 1 - April, 1982

TROIAN TOOLS

Item

Part No

A

2062739 2082071 2030341 2062207 2062738 2062737 2030641 2030342 2072266 6951719 2094912

1 2

3 4 5 6 7 8 9

10

Description Gun Assembly, Grease (Incl. Items 3, 4, 5)(Optional) Wrench, Main Pivot Pin Socket, Wheel Nuts Gun, Grease (Optional) Hose (Optional) Coupler, Hydraulic (Optional) Wrench, Wheel Bearing Nut (Optional) Handle (Used with Item 2 & 6) Wrench, Chain Quadrigage (Optional) Kit, Test Adapter (Optional)

Qty

1 1 1

1 1 1

1 1

1 1

1

DECALS (Not Illustrated) A

B 1 2

3

6956082 2100725 2114603 2114599 2114730

Decal Kit, Identification (Incl. items B & 1-4) Decal Kit, Basic Product Number Decal (1900) (Side of Hood - Upper) Trojan Logo (Side of Hood - Lower) Trojan Decal (Lift Arms)

1 1

2 2 2

PAINT (Not Illustrated 1 2

3 4

5 6 7 8

6960207 6960208 6960209 6960213 6960210 6960211 6960212 6960214

Black (1 U.S. Gal.) Yellow (lU.S. Gal.) Red (1 U.S. Gal.) Yellow Primer (1 U.S. Gal.) Black (12 oz. Aerosol Can) Yellow (12 oz. Aerosol Can) Red (12 oz. Aerosol Can) Yellow Primer (12 oz. Aerosol Can)

Revision 1 - April, 1982

43

1110.1"

.~r----::

6014

44

TROIAN Instrument Panel Item

Part No

1 2 3 4 5 6 7

2111057 2110362 2110325 2108717 2104337 2104338 2303396 2080768 2095358 2099611 2096368 2042896 2062644

8

9 10 11 12 13 14 15 16 17

Description

(For Machines Having Serial Numbers Thru 19-2468) Panel, Instrument Gauge, Engine Oil Pressure Gauge, Transmission Oil Pressure Ammeter Bolt Nut Light, Emergency Steer Indicator (Optional) Bulb Switch, Emergency Steer (Optional) Switch, Clutch Cut-Out Hourmeter Switch, Starter Switch, Battery ------- Switch, Ether Start (See Page 14-15) 2303387 Switch, Toggle - Lights 2104982 Gauge, Transmission Temperature 2104981 Gauge, Engine Temperature 2083221 Light, Dash (N.I.) 2080768 Bulb

Revision 1 - April, 1982

Qty

1 1

1 1 5

4 1 1 1 1

1 1 1

-

2 1

1 2 2

45

TAO.....

45A

Rev·lsion

1 - Apr·1 1 ,. 1982

TROIAN INSTRUMENT PANEL (For Machines Having Serial Numbers 19-2601 & Higher) Item

Part No

1 2 3 4 5 6 7 8 9 10

2117763 2104338 2104337 2110362 2104981 2110325 2104982 2108717 2097713 2096368 2048300 2042896 2062644

11

12 13 14 15 16 17 18 19

-------

2095358 2096649 2107201 2303387 2113877 2083437

Description Panel, Instrument Nut, Retaining (N.I.) Bolt, Instrument Panel Mounting (N. I.) Gauge, Engine Oil Pressure Gauge, Engine Temperature Gauge, Transmission Oil Pressure Gauge, Transmission Temperature Armneter Gauge, Air Pressure Hourmeter Switch, Clutch Cut-Out Air Switch, Starter SWitch, Battery Switch, Ether Start (See Page 14-15) Switch, Emergency Steer (Optional) Light, Emergency Steer Indicator (Optional) Bulb Switch, Toggle - Lights Buzzer, Low Air Pressure (N.I.) Switch, Low Pressure Warning (N.I.)

Revision 1 - April, 1982

Qty

1

5 5 1 1 1 1 1 1 1 1 1

1

-

1 1

1 2 1 1

45B

lRO.I. .

1

5

r- ~ -00 10

9

1 1

87·

6

46

TP2999

••a...... lights and Mounting

Item

Part No

A B C 1 2 2A 3 4 5 6 6A 6B 6C 60 7 7A 7B 8 9 9

2069852 2047997 2074849 2048398 6951120 6951121 6950508 2071090 2074850 2081491 2031517 2031393 2031619 2079410 6952580 6950847 2032982 6952579 2074853 2036355 6950846

10

Description light, stop and Tail (Incl. Items 2-4) Light, Rear Work (Incl. Items 1-3) Lamp Assembly, Headlight (Incl. Items 7-10) Lamp (Clear) F'rame Screw Retainer Lamp (Red) Lamp Assembly, F'loodlight (Incl. Items 7-10) (Optional) Bracket, Light (Optional) Bolt (Bracket to F'rame) (N.I.) (Optional) Washer, lock (N.I.) (Optional) Nut (N.I.) (Optional) Connector, Knife (N.I.) (Optional) Shell Assembly Washer (N.1.)

Nut (N.1.)

Retainer Lamp, Headlight Lamp, Floodlight (Optional) Bushing, Pivot

Qty

2 2 2 2 4 12 4 2 2 2 4 4 4 2 2 2 2 2 1

1 2

47

i

.j::-

ex> TAN

2

34$

IPK I

I

PINK

I .

-1-0\1 \"-.11 1 ---=1b 10

II

12

13

14 IS

,

11

6

~

18

22 I

~

~Jl1l _ ~~

26

59

29

I

31

38

I

361 34 p2

37

35·33

30

28

27

25

TROIAN BATTERY AND WIRING

Item

Part No

Description

6960186 Starter 6960432 Starter 2058300 Cable, Battery ------- Battery (6 Volt-150 Amp Hr.) 2078568 Hold Down Assy., Battery (N.I.) 2078455 Rod (N.!.)

2031617 Nut (N.!.)

2031391 Washer, Lock (N.I.) 2106026 Mat, Battery (N.I.) 2033412 Cable, Battery 2097385 Cable, Battery Ground ------- Switch, Back-Up Horn (See Page 51 ) 2115021 Relay, Horn 2101808 Switch, Stoplight 2083984 Wire, Instrument Panel Ground 2096400 Wire, Main to Auxiliary Light Switch ------- Switch, Light (See Page 44-45) 11 12 ------- Hourmeter (see Page 44-45) 13 2105372 Wire 14 2094747 Wire, Breaker to Light Switch 15 2096383 Wire, Light Switch to Dash Light 16 2078482 Wire 17 2314833 Sleeve *18 2096126 Harness, Front Wiring +18 2118164 Harness, Front Wiring 19 2079410 Connector, Knife *20 2096128 Harness, Headlight +20 ------- Harness, Headlight (Order Item + 24) 2314833 Sleeve 21 22 ------- Valve, Main Control (See Page 62-64) 23 2079410 Connector, Knife *24 2096127 Harness, Headlight +24 2118165 Harness, Headlight (Incl. Item 20) 25 ------- Lamp Headlight (See Page 46-47) 2096708 Harness, Wire Assy.

26 2092557 Terminal Block, Headlights 27 27A 2036103 Bolt (N.1.)

27B 2031863 Nut (N.!.)

27C 6950888 Washer, Lock (N.I.) 28 ------- Light, Dash (See Page 44-45) 2097974 Wire, Dash Light Ground 29 2083863 Wire 30 2057049 Breaker, Circuit 31 31A 2038628 Bolt, Breaker to Panel (N.I.) 31B 2031615 Nut (N.1.)

31C 2031389 Washer, Lock (N.I.) 32 ------- Ammeter (See Page 44-45) 2078482 Wire, Breaker to Pressure Switch 33 34 ------- Button, Ether Start (See Page 14-15) 2096475 Wire 35 *1 +1 2 3 3A 3B 3C 3D 3E 4 5 6 7 8 9 10

Revision 1 - April, 1982

Qty

1 1 1 2 1 2 2 2 1 1 1

-1 1 1 1

-

-1 1 1 1 1 1 1 1 1

-1 -1 1 1

-1 1 2 2 2

-

2 1 1 2 2 2

-1 1 1 49

TROIAN BATTERY AND WIRING Item

36 37 38 39 40 41 42 42A 42B 42C 420 42E *43 +43 44 45 46 *47 +47 48 48A +48B 49 50 51 52 53 54 54A 54B 54C 55 56 57 58 *59 +59

Part No

2096399 2068352 2105417 2078489 2048655 2048656 2048657 2031450 2031616 2031390 2115515 2116875 2094750 2078485 2084846 2118176 2084897 6952715 2118166 2314833 2096125

2113881 2031425 2031389 2115042 2088438 2088440 2100569 2102881 2104390 2117625

Description

Qty

Switch, Battery (See Page 44-45) Switch, Starter (See Page 44-45) Wire, Ignition to Starter Switch Connector, Bullet Wire, Stop Light Switch Wire Horn Bracket, Horn (N.I.) Nut, Horn to Bracket (N.I.) Bo lt (N. 1.)

Nut (N.1.)

Washer, Lock (N.I.) Harness Main Wiring Harness, Main Wiring Wire, Horn Relay to Horn Button Wire Switch Safety (See Page 96-97) Wire Wire Alternator Regulator (Furn. W/Alternator) Harness, Alternator (Not As Illustrated) Sleeve Harness, Tail Light Light, Stop & Tail, R.M. (See Page 46-47) Light, Rear Work (See Page 46-47) Horn, Back-up Warning (See Page 51) Switch, Magnetic Bolt, Mounting (N.I.) Washer, Lock (1.1.)

Cap (N. 1.)

Wire, Switch to Starter Wire Wire, Breaker to Stoplight Switch Strap, Engine to Frame Wire, Ammeter to Circuit Breaker Wire, Ammeter to Circuit Breaker

1

1 1 1 1 1 1 1 1 1

1 1 1 1

1 1 1 1 1 1 1 5 1

1 2 2 1 1 1 1 1

1 1

*For Machines Having Serial Numbers Thru 19-2468 +For Machines Having Serial Numbers 19-2601 & Higher

50

Revision 1 - April, 1982

TRILIAN 8 6

5

15

---- -----

13

16

6031

BACK-UP ALARM Item

Part No

1 2 3 4

2031473 2031391 2036816 2031489 2110152 -2115091 2115662

5

6 7 8 9 10 11 12 13 14 15 16 17

-------

2031390 2036415 2031452 2303297 2031617 2110159

-------------------

Description

Bolt Lockwasher Flatwasher Bolt Bac-a-lann Switch, Micro (Incl. Item 16 & 17) Plate, Mount Plate, Support (See Page 78 - 79) Lockwasher F1atwasher Bolt Wire Assembly Nut Mount, Angle Wire, Horn to Micro Switch (See Note) Wire, Horn to Micro Switch Wire, Micro Switch to Ignition Switch NOTE:

aty

2 4 2 2 1 1 1 1 2 2 2 2 4 1

-

Included in Main Harness.

Revision 1 - April, 1982

51

.-

10.1. .

, r

~

::

6040

52

TROIAN Main Hydraulic System

Item

1

*2 +2 *3 +3 4

4A 48 4C 5

5A 6

7 8 9

10 lOA 11

l1A 118 12 13 13A 14 14A 15 16 17 18

lBA

19 20 21 22 23 24 25 26 27 28 29 30 31 32 32A 33

Part No

Description

6903489 Adapter, Pump Drive (Furnished with Converter) Not Applicable Adapter, Pump (See Page 85A - 850) Not App 1icab 1e Gasket (See Page 85A - 850) Pump, Main (See Page 56-57) 2031519 Bolt, Pump to Adaptor (N.I.) 2031393 Washer, Lock (N.I.) 2073604 Gasket, Pump Mounting (N.I.) 2115220 Hose 2072631 'O'Ring Adapter, Straight (See Page 66-68) 2072002 Fitting, Bulkhead 2095936 Hose 2095940 Hose 2031929 Adapter, 90° (Incl. Item lOA) 2031963 '0' Ring Valve, Main (See Page 62-64) 2090376 Adapter, 90° (N.I.) 2075587 Cap (N.!.)

2095937 Hose 2031916 Adapter, Straight (Incl. Item 13A) 2031961 '0' Ring 2077356 Adapter, 90° (Incl. Item 14A) 2031964 'O'Ring 2095937 Hose 2095354 Manifold 2031617 Nut 2031918 Adapter, Straight (Incl. Item 18A) 2031963 '0' Ring 2095953 Clamp 2031475 Bolt 2095941 Hose 2070772 Valve, Check Not Applicable 2096645 Hose 2031992 Adapter, Straight 2092442 Filter Assembly Hydraulic Oil 2115224 Hose 2062570 Clamp, Hose 2115226 Tube, Suction 2033319 Flange, Half 2031522 Bolt 2115227 Tube, Suction 2072635 '0' Ring 2070814 Flange, Half

Revision 1 - April, 1982

Qty

1

2 2 1

1 1

3 1 1 1 1 1 1 2 4

4 1 1 2 2 3 2 2 2 3 1 1 1 1 1 2

4 1 2 4 1 1 2

53

TROIAN Main Hydraulic System

Item

34 35 36

Part

No

Descri pt ion

Qty

2031477 Bolt ------- Cylinder. Lift (See Page 59) ------- Reservoir, Hydraulic (See Page 8-10)

4

-

*For Machines Having Serial Numbers Thru 19-2468. +For Machines Having Serial Numbers 19-2601 & Higher.

.

54

Revision 1 - April, 1982

TROdAN

9

8

BUCKET CYLINDER HYDRAULIC SYSTEM Item

1 2 2A 3 4 4A 5 5A 5B 6

Part

No

7

2093343 2031521 2031393 2095939 2058417 2031961 2031475 2031391 2031617 2095945 2095954

8 9 10

2095955 2095938

11

-------

-------

12 2031918 12A 2031963

Description

Manifold, Distribution Bolt Washer, Lock Hose Adapter, Straight (Incl. Item 4A) '0' Ring Bolt Washer, Lock Nut Clamp Tube Assembly Cylinder, Bucket (See Page 58) Tube Assembly Hose Valve, Main Control (See Pages 62 - 64) Adapter, Straight (Incl. Item 12A) '0' Ring

Revision 1 - April, 1982

Qty

1 2 2 2 4 4 2 2 2 4

2

-

2 2

-2 2

55

••ao.....

10-

55A

9

8

1

5

4

TROJAN Accessory Hydraulic Piping (3 Spool Valve) Item

1 2 3 4 5 6 7 7A 8 9

Part

No

2041470 2080351 2096205 2096207 -------

2096206 2031475 2031391 2104645

-------

2100926 lOA 6950439

10

Description

Hose Assembly Elbow, 90° Bulkhead Hose Assembly Pipe Assembly, L.H. Joint Assembly, Swivel (See Page 62C) Pipe Assembly, R.H. Bolt (Supersedes PIN 2031480) Washer, Lock Clamp (Supersedes PIN 2078442) Valve Assembly, Main Control (See Page 63-63C) Elbow, 90° Adjustable (Incl. Item lOA) 'O'Ring

Revision 1 - April, 1982

Qty

2 2 2 1

-

1 8 8 2

-2 2

55B

i i

U1

en

21

20 19

16

17 18

15

14 13 11 5 6 1

8

9

12

10

23 26 29

31

en

o .....

"

28

25

24

22

TROIAN Main And Steering Hydraulic Pump (For Machines Having Serial Numbers Through 19-2468) Item

Part No

A

2115101 6956043 6956044 6955993 6800119 6800121 6800118 6800485

B

C

o 1 2

3 4 5 6 7 8 9

10 11

12 13 14 15 16 17 18 19 20 21 22

23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41

6800122 6800123

6800125 6800124 6800127 6801440 6800128 6800479

------6800496 6800121 6800120

Description

Pump Assembly, Main (Incl. Items 1 Thru 41) Kit, Cartridge (Incl. Items 5 Thru 9, 32 Thru 38) Kit, Cartridge (Incl. Items 12 Thru 16, 25 Thru 31) Kit, (Incl. Items 5 Thru 8, 15, 16, 20, 25 - 27, ~8) Bolt Plug Ring, Snap Cover Ring, Back-Up (N.S.S.) (Order Item B or D) Ring, Seal (N.S.S.) (Order Item B or D) Not Applicable OlRing (N.S.S.) (Order Item B or D) Plate, Outlet Support (N.S.S.) (Order Item B) Bolt Housing, Inlet Pin (N.S.S.) (Order Item C) Ring (N.S.S.) (Order Item C) Plate, Outlet Support (N.S.S.) (Order Item C) Ring, Seal (N.S.S.) (Order Item C or D) OlRing (N.S.S.) (Order Item C or D) Ring, Lock Bearing Shaft Seal, Shaft Body (N.S.S.) (Order Item A) Not Applicable Washer Ring, Retaining Back-Up Ring (N.S.S.) (Order Item C or D) Not Applicable OlRing (N.S.S.) (Order Item C or D) Kit, Vane (Incl. 10 Vanes & 10 Inlets)(N.S.S.) (Order Item C) Rotor (N.S.S.) (Order Item C) Plate, Inlet Support (N.S.S.) (Order Item C) Screw (N.S.S.) (Order Item C) Screw (N.S.S.) (Order Item B) Pin (N.S.S.) (Order Item B) Plate, Inlet Support (N.S.S.) (Order Item B) Ring (N.S.S.) (Order Item B) Kit, Vane 10 Vanes & Inserts (N.S.S.) (Order Item B) Rotor (N.S.S.) (Order Item B) OlRing (N.S.S.) (Order Item B or D) Valve, Relief Plug Spring

Revision 1 - April, 1982

Qty

1 1 1 1 4

1 1 1 1

1

1 1

4 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1

1 1 1 2

2 2 1 1 1 1 1 1 1 1

57

4

20

19

-

18

17

1&

15

6

5

7

8

9

10

11

14

12

13

TP2984 "

BUCKET CYLINDER ASSEMBLY (Two Cylinders Used Per Machine; Quantity Shown is For One) Item

A B 1 2 3 4 5 6 7 8 9 10 11

12 13 14 15 16 17 18 19 20

58

Part No

2096259 6955736 2030225 2057986 6955734 6951336 2314061 2096640 2095024 2094975 2095023 2105795 2095008 2080341 6701423 6955737 2095924 6700492 2094969 6800345 6700209 2067500

Description

Qty

Cylinder Assembly, Bucket (Includes Items 1-20) Kit, Service Packing (Incl. Items 7,9,10,12,13,16,18-20) Fitting, Grease Bearing Body Assembly (Includes 1 of Item 2) Screw, Set Plug (Supersedes PIN 6750221) Nut, Lock Bearing, Piston Guide Piston Seal, Piston '0' Ring (Supersedes PIN 6750929) Spacer Bearing, Rod Seal, Rod Rod Assembly (Includes 1 of Item 2) Nut, Cartridge Wiper Stuffing Box '0' Ring Ring, Back-Up '0' Ring

1 1 2 2 1 1 1 1 1 1 1 1 1

1 1 1 1 1 1 1 1 1

Revision 1 - April, 198

2

21

21

11

1. 11 11

4

15

I

14

5

•

1

I

13

I

TP2M

LIFT CYLINDER ASSEMBLY (Two Cylinders Used Per Machine; Quantity Shown Is For One) Item

Part No

A B 1 2 3 4 5 6 7 8 9 10

2094948 6955738 2077091 6955739 6951336 2040082 2094933 2094934 2072632 2094943 2094932 2030225 6955740 2064334 2094931 2314061 2081131 2094929 6700881 2313958 2081129 2094941 2012444

11

12 13 14 15 16 17 18 19 20 21

Description

Cylinder Assembly, Lift (Includes Items 1-21) Kit, Packing (Includes Items 5, 7, 8, 15 and 17-21) Bushing Body Assembly (Includes Item 1) Screw, Set Nut, Esna Bearing, Piston Guide Piston '0' Ring (Supersedes PIN 2033306) Seal, Piston Spacer Fitting, Grease Rod Assembly (Incl. Item 12) Bushing Nut, Cartridge Plug (Supersedes PIN 6750221) Wiper Stuffing Box '0' Ring Rod, Seal (Supersedes PIN 2099424) Bearing, Rod Ring, Back-Up '0' Ring

Qty

1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 59

•ROd. .

I

..,

-

-60

TROIAN VAL VE CONTROLS (2 SPOOL VALVE) Item

Part No

1 2 3 4 5 6 6 7 8 9 10

2077719 2048821 6950]31 2077717 2077767 2079927 2079928 2033537 2077762 2077759 2077570 2031769 2010556 2033514 2077568 2077720 2031475 2031391 2031617 2077760 2031454 2031390 2031616

11

12 13 14 15 16 16A 16B 17 18 18A 18B

Description Bearing, Thrust Spacer Seal, Oil Bearing, Needle Lever Assembly, Control (Hoist) (Incl. Items 3 & 4) Knob, Ball, (Bucket) (Tilt) Knob, Ball (Hoist) Nut, Jam Lever Assembly, Control (Bucket) (Includes Items 3 & 4) Bar, Lock Clevis Pin, Cotter Pin, Clevis Nut Cable, Control .

Bearing, Rod End Bolt Washer, Lock Nut Shaft Bolt Washer, Lock Nut

Revision 1 - April, 1982

Qty

4 1 4 4 1 1 1 2 1 1 2 2 2 2 2 2 2 2 2 1

2 2 2

60A

•ROd. .

60B

••£D.lAN VALVE CONTROLS (3 SPOOL VALVE) Item

Part No

1 2 2 2 3 4 5

2077770 2080178 2079928 2079927 2033537 6950131 2077717 2077767 2077762 2077719 2077759

6

7 8 .9 10 11

12 13

14 15 16 17 17A 178 18 19 19A 198

-----

2077570 2031769 2010556 2033514 2077568 2077720 2031475 2031391 2031617 2077760 2031454 2031390 2031616

Description Lever Assembly, Control (Inc!. 2 of Items 4 and 5) Ball Knob, Auxiliary Ball Knob, Hoist Ball Knob, Tilt Nut, Jam Seal Bearing, Needle Lever Assembly, Control (Incl. 2 of Items 4 and 5) Lever Assembly, Control (Inc!. 2 of Items 4 and 5) Bearing, Thrust Bar, Lock Valve, Main Control (See Index) Clevis Pin, Cotter Pin, Clevis Nut, Jam Cable, Control Bearing, Rod End Bolt Washer, Lock Nut Shaft Bolt Washer, Lock Nut

Qty 1 1 I

1 3 6 6 1 1

4 1

-

3 3 3 3 3 3 2 2 2 1 3 3 3

61

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12

28

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31 32

33

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58

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41

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51

502991

TROIAN MAIN CONTROL VALVE (2 Spool) Item

A B C D E 1 2 3 4 5 6 *7 8 9 10

*11 12 13 14 *15 16 17 *18 *19 20 21 22 23 24 *25 *26 27 28 *29 30 31 *32 33 34 35 36 37 38 39 *40 41 *42 43 44 45

Part No

2094692 6955824 6752335 6752343 6955824 6750907 6750406 2033517 6750406 6750908 6752349 2033303 6750057 6750035 6752345 2039493 6752080 6750912 6752346 2033303 6752350 6752347 2040259 6750991 6752348 2008574

-------

6750660

-------

6750991 2040259

-------

6752331 2039483 6752085 6750873 6750812

-------

-------

6752334 -------

-------

6752332 6752333 6752355 6752339 2039483 6752338 6752337 6752342

Description

Valve Assembly, Main Control (Incl. Items 1-79A) Valve Assembly, Relief (Incl. Items 23-27) Kit, Electric Detent (Lift) (Incl. Items 41-64A) Kit, Electric Detent (Bucket) (Incl. Items 41-45, .47-64A) Kit, Service (Incl. Items 24 & 27) Nut, Acorn Washer Nut, Jam Washer Screw, Adjustment Cap '0' Ring Spring Poppet Seat, Relief '0' Ring Spring Check Seat, Relief '0' Ring Cap Seat, Check '0' Ring '0' Ring Check Spring Housing (N.S.S.) (Order Item A) Spring Poppet (N.S.S.) (Order Item E) '0' Ring '0' Ring Seat (N.S.S.) (Order Item E) Eye, Plunger '0' Ring Spring Check '0' Ring Cap (N.S.S.) (Order Item A) Retainer (N.S.S.) (Order Item A) Spring Check (N.S.S.) (Order Item A) Plunger (N.S.S.) (Order Item A) Check Spring Seal Plate, Retainer '0' Ring Cap Retainer, Spring Spring

Revision 1 - April, 1982

~

Qty

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 2 2 2

-1 -1 1

-1 1 1 1 1

-

-1 -1

1 2 2 2 2 2 2 62A

TROIAN MAIN CONTROL VALVE (2 Spool) Item

Part No

46 47 48 49

6752106 6752337 6752340 6752092 6752290 6752096 6752114 6752101 6751261 6752107 6752095 6750730 6752112 6752363 6752104 6752113 6752341 6752097 6752103 6752098 6752363 6752344 6752336 6752108 2044343 2031391 2006069 6751426 2031963 6901156 6752354 6752085 6750873

491

50 *51 *51 52 53 54 *55 56 56 57 58 58 59 60 61 62 63 63 63P

64 64J

*65 66 *67 68 69 70 71 72

*73 74 *75 76 *77 78 79

-------

2039483 6752331 6752355 6752351 675235"3 675"2352 2031473 79A 2031391

Descri pt ion

Spring (Lift Detent Only) Retainer, Spring Spacer Cap Sleeve (Lift Detent Only) (N.I.) Retainer Seal (Bucket Detent Only) Seal (Lift D~tent Only) Wasner Ring, Retaining Cap, End '0' Ring Spacer (Bucket Detent Only) Coil Assembly (Lift Detent Only) Screw Spacer (Bucket Detent Only) Spacer (Lift Detent Only) Spacer Armature Spacer Coil Assembly Housing (Bucket Detent Only) Housing (Lift Detent Only) Screw, Set Screw Washer, Lock '0' Ring Cap '0' Ring Plug Cap Spring Check Plunger (N.S.S.) (Order Item A) '0' Ring Eye Seal Plate, Retainer Wiper Plate, Retainer Capscrew Washer, Lock (N.I.) * Included in Seal Kit;

62B

Qty

1 2 2 2 2 2 1 1 2 2 2 2 1 1 2 1 1 2 2 2 2 1 1 2 4 4 1 1 1 1 1 1 1

-

.1 1 2 2 2 2 4 4

Trojan PIN 6955867.

Revision 1 - April, 1982

TROd. .

2

3

5

6

7

O(JJ}~ODO

TP717

Swivel Joint Assembly (Optional) (Two Swivel Joints Used Per Machine; Qty.Shown is for One) Item Part No A B

1 2 3 4 5 6 7

Description

2051357 Swivel Joint Assembly (Incl. Items 1-7) 6955087 Kit, Swivel Joint Repair (Incl. Items 1, 3, 4, 5, 2031961' '0' Ring ------- Shaft (N.S.S.) (Order Item A) 6954464 Seal, Dust 6954463 Ring, Back-Up 6954462 Ring, Quad ------- Body (N.S.S.) (Order Item A) 6950825 Ring, Retaining

Qty

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1 1

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2 2 2

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36

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42 43

I 84 83

44 45

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49

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61 68

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62 61 , 60

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16

TP3027

TROIAN MAIN CONTROL VALVE (3 Spool) (OPTIONAL) \ I

Item

Part No

A 2094691 B 6955824 C 6752335 D 6752343 E 6955824 1 6750907 2 6750406 3 2033517 4 6750908 5 6752349 *6 2033303 7 6750057 8 6750035 9 6752345 *10 2039493 11 6752080 12 6750912 13 6752346 *14 2033303 15 6752350 . 16 6750209 17 6752365 17~ 2031473 17E 2031391 18 6752364 *19 2039483 20 6752342 21 6751840 22 6752367 23 6752366 *24 6752355 25 6752347 *26 2040259 *27 6750991 28 6752348 29 2008574 30 ------31 6750660 32 ------*33 6750991 *34 2040259 35 -------

Description Valve Assembly, Main Control (Incl. Items 1-85A) Valve Assembly, Relief (Incl. Items 31-35) Kit, Electric Detent (Lift) (Incl. Items 52-74A) Kit, Electric Detent (Bucket) (Incl. Items 52-56 and 58-74A) Kit, Service (Incl. Items 32 and 35) Nut, Acorn Washer Nut, Jam Screw, Adjustment Cap '0' Ring Spring Poppet Seat, Relief '0' Ring Spring Check Seat, Relief '0' Ring Cap Plug Cap Caps crew Washer Cap '0' Ring Spring Retainer, Spring Retainer Washer Seal Seat, Check '0' Ring '0' Ring Check Spring Housing (N.S.S.) (Order Item A) Spring Poppet (N.S.S.) (Order Item E) '0' Ring '0' Ring Seat (N.S.S.) (Order Item E)

Revision 1 - April, 1982

Qty 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 1 1 1 2 1 1 2 2 2 2 2 2

-1 -

1 1

-

63A

TROIAN MAIN CONTROL VALVE ASSEMBLY(3 Spool) (OPTIONAL) Item

36 37 38 39 *40 41 42 *43 44 45 46 47 48 49 50 *51 52 *53 54 55 56 57 58 59 59~

60 *61 *61 62 63 64 *65 66 66 67 68 68 69 70 71 72

73 73 73A

74 74A

*75 76 77

63B

Part No

Description

6752085 Spring 6750873 Check Plunger (N.S.S.) (Order Item A) 6752331 Eye, Plunger 2039483 '0' Ring 6752085 Spring 6750873 Check 6750812 '0' Ring Cap (N.S.S.) (Order Item A) Retainer (N.S.S.) (Order Item A) 6752334 Spring Check (N.S.S.) (Order Item A) Plunger (N.S.S.) (Order Item A) 6752332 Check 6752333 Spring 6752355 Seal 6752339 Plate, Retainer 2039483 '0' Ring 6752338 Cap 6752337 Retainer, Spring 6752342 Spring 6752106 Spring (Lift Detent Only) 6752340 Spacer 6752092 Cap 6752290 Sleeve (Lift Detent Only) (N.I.) 6752096 Retainer 6752114 Seal (Bucket Detent Only) 6752101 Seal (Lift Detent Only) 6751261 Washer 6752107 Ring, Retaining 6752095 Cap, End 6750730 '0' Ring 6752112 Spacer (Bucket Detent Only) 6752363 Coil Assembly (Lift Detent Only) 6752104 Screw 6752113 Spacer (Bucket Detent Only) 6752341 Spacer (Lift Detent Only) 6752097 Spacer 6752103 Armature 6752098 Spacer 6752363 Coil Assembly 6752344 Housing (Bucket Detent Only) 6752336 Housing (Lift Detent Only) 6752108 Screw, Set 2044343 Screw 2031391 Washer, Lock 2006069 '0' Ring 6901156 Plug 6752354 Cap

Qty

2 2

3 3 1 1 1

1 1 2 2 2 2 4

2 1

2 2 2 2 1 1 2 2 2 2 1 1 2 1 1 2 2 2 2 1

1 2 4

4

1 1 1

Revision 1 - April, 1982

TROIAN MAIN CONTROL VALVE (3 SPOOL) (OPTIONAL) Item 78 79 80 *81 82 *83 84 85 851

Part No

Description

6752085 Spring 6750873 Check ------- Plunger (N.S.S.) (Order Item A) 6752355 Seal 6752351 Plate, Retainer 6752353 Wiper 6752352 Plate, Retainer 2031473 Capscrew 2031391 Washer, Lock (N.I.)

Qty

1 1

-

2 3 3 2 6 6

*Inc1uded in Seal Kit; Trojan PIN 6955868.

Revision 1 - April, 1982

63C

TROd. .

00

o

2

3

4

\---5

TP3076.

Cushion Valve Item Part No A 1

2 3 4 5

Description

2101024 Valve Assembly, Cushion (Includes Items 1 - 5) 6752881 Relief, Diff. Operated (Includes Items 2, 3 & 4) 6752598 '0' Ring 6752600 Ring, Back-Up 6752879 '0' Ring ------- Body, Valve (N.S.S.) (Order Item A)

Qty

1

2 2 2 2

-

65

1110.1. .

6034

66

TROIAN Steering Hydraulic System (For Machines Having Serial Numbers Thru 19-2468) Item

Part No

1

2113083 2073627 2031914 2031936 2031959 2300480 2300536 2031961 2096116 2306115

2 3 4 5 6 7 8 9

10 11

12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 40A 41 42 43 44

45 46 47 48

2031467 2031390 2032959 2058401 2094487 2049515 2077680 2031925 2031959 2081079 2102286 2031555 2095064 2031486 2067433 2032867 2031517 2031619 2031393 2032029 2075587 2031956 2031925 2031959 2031915 2031960 2108238 2032039 2096644 2033085 2033499 2070772 2033448 2032311 2031987

Description

Column & Shaft Assembly, Steering Adapter, Straight (Incl. Item 5) Adapter, Straight (Incl. Item 5) Elbow, 45° (Incl. Item 5) '0' Ring Hose Assembly Adapter, Straight· (Incl. Item 8) '0' Ring Hose Assembly Return Hose Assembly Valve Cushion (See Page 65) Bolt - Spacer to Cushion Valve Washer, Lock Washer, Flat Spacer, Cushion Valve Tee Hose Assembly Hose Assembly Adapter, 90° (Incl. Item 20) '0' Ring Cylinder Assembly, Steer (See Page 69) Spacer Plate Retaining Bolt Pin - Steel Cylinder to Frame Bolt Nut Clamp, Steer Hoses Bolt - Clamp to Clamp Nut Washer, Lock Pump, Main and Steer Hydraulic (See Page 56-57) Adapter, Straight (Incl. Item 35) Cap '0' Ring Adapter, 90° (Incl. Item 37) '0' Ring Adapter, 45° (Incl. Item 39) '0' Ring Hose Assembly Clamp (N.!.)

Tee, Pipe Coupling Nipple, Pipe Va1ve,Check Nipple, Pipe Tee, Pipe Adapter,Straight Reservoir, Hydraulic (See Pages 8-10)

Revision 1 - April, 1982

Qty

1 1 2 1 4 2 4

4 1 1 1 2 2 2 2 2 2 2 4 4

2 2 2 2 2 2 4 2 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1

1 1

67

TROIAN STEERING HYDRAULIC SYSTEM

Item

49 50 50A 51 52 53 54 55 56

68

Part No

Description

2088755 Hose Assembly 2031924 Adapter, 90° (Incl. Item 51) 2111284 Bushing, Reducer (N.I.) 6750674 '0' Ring ------- Valve, Power Brake (See Page 108-109) 2031914 Adapter, Straight (Incl. Item 54) 2031959 '0' Ring (Incl. Item 54) 2031936 Elbow, 45° (Incl. Item 54) 2103707 Hose Assembly

Qty

1 1 1 1

-1 2 1 1

Revision 1 - April, 1982

••ilO.l. .

6167

68B

..

1 - April, 1982 Revlsl0n

TROIAN Steering Mydraulic System (For Machines Having Serial Numbers 19-2601 & Higher) Item

1 2

3 4 5 6 7

8 9

10

Part No

2113083 2073627 2031914 2031936 2031959 2300480 2300536 2031961 2096116 2114067

11

12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45

2031467 2031390 2032959 2058401 2094487 2049515 2077680 2031925 2031959 208-1079 2102286 2031555 2095064 2031486 2067433 2032867 2031517 2031619 2031393 2032029 2075587 2031956 2031925 2031959 2031915 2031960 2108238 2096644 2033085 2013670 2070772

Description

Column & Shaft Assembly, Steering Adapter, Straight (Incl. Item 5) Adapter, Straight (Incl. Item 5) Elbow, 45° (Incl. Item 5) '0' Ring Hose Assembly Adapter, Straight (Incl. Item 8) '0' Ring Hose Assembly Return Hose Assembly Valve Cushion (See Page 65) Bolt - Spacer to Cushion Valve Washer, Lock Washer, Flat Spacer,- Cushion Valve Tee Hose Assembly Hose Assembly Adapter, 90° (Incl. Item 20) '0' Ring Cylinder Assembly, Steer (See Page 69) Spacer Plate Retaining Bolt Pin - Steel Cylinder to Frame Bolt Nut Clamp, Steer Hoses Bolt - Clamp to Clamp Nut Washer, Lock Pump, Main and Steer Hydraulic (See Page 56-57) Adapter, Straight (Incl. Item 35) Cap '0' Ring Adapter, 90° (Incl. Item 37) '0' Ring Adapter, 45° (Incl. Item 39) '0' Ring Hose Assembly Tee, Pipe Coupling Nipple, Pipe Valve,Check Reservoir, Hydraulic (See Pages 8-10)

Revision 1 - April, 1982

Oty 1

1 2 1 4

2 4 4 1 1 1 2 2 2 2 2 2 2 4 4 2 2 2 2 2 2 4 2 2 2

1 1 1 1 1 1 1 1 1 1 1

1

68C

TRILIAN 5

4

20

19

18

11

16

.15

14

13

6

1

8

12

9

10

TP2981

STEER CYLINDER ASSEMBLY (Two Cylinders Used Per Machine; Quantity Shown Is For One) Item

A B C 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

Part No

2095186 6955733 2086272 2057986 2033250 6955441 2314061 6951336 2032985 2095249 2095247 2095248 2116429 2030225 6955442 2081119 2081113 2081110 6700880 2083340 2072635 6701439 2081111

Description

Cylinder Assembly, Steer (Includes Items 1-20) Kit, Packing (Incl Items 7, 9, 10 and 16 thru 20) Tool, Rod Seal Insertion (N.I.) Bushing Fitting, Grease Body Assembly (Includes 1 of Item 1) Plug (Supersedes PIN 6750221) Screw, Set Nut, Esna Bearing, Piston Piston Seal, Piston '0' Ring (Supersedes PIN 2033303) Fitting, Grease .

Rod and Bushing Assembly (Includes 1 of Item 1) Nut, Cartridge Wiper Stuffing Box '0' Ring Ring, Back-Up '0' Ring (Supersedes PIN 2033309) Seal, Rod Bearing, Rod

Revision 1 - April, 1982

Qty

1 1 1

2 1

1 1 1 1 1 1 1 1 1

1 1 1 1

1 1 1 1 1

69

IROdAN

__----------------------1 __---------------------2 ~-------------------3

1 4 - - - - - ~----------------------4

~----------------5 6 ~~--~~k----------------7

~~--------------8

------'-9

/

/ 11----------/

\-------------10 TP2214

STEERING GEAR INSTALLATION

Item Part No

Description

Button Assembly, Horn (Incl. Items 1-6 & 14) Cover, Weather Button, Horn Cup, Contact Spring Cap, Contact Base, Plate Assembly Nut Wheel, Steering Spinner, Steering Wheel (N.I.) Bolt, Steer Gear to Deck Assembly Washer, Lock Spacer ------- Gear Assembly, Steering (See Pages 66-68 , 72-73) 6950143 Capscrew, Steer Unit to Column 11 12 ------- Block (See Pages 78 - 79) 13 ------- Bolt (See See Pages 78 - 79) 13A ------- Washer, Lock (See Pages 78 - 79) 14 6950121 Screw

A 1 2 3 4 5 6 7 8 8A 9 9A 9B 10

2046341 6950159 6950160 6950161 6950162 6950163 6950120 2046342 2046338 2034063 2031479 2031391 2098077

Revision 1 - April, 1982

Qty

,.

1

1 1 1 1 1 1 1 1 3 3 3

-1 -3 71

lAOd"

6025

---

72

.

••£D.lAN steering Gear Orbitro1 Unit Item

Part No

A

2113077 6960043 6962633 6960044 6960045 6960048

1 2 3 4 5 6 7 8 9

10 11

12 13 14 15 16 17 18 19 20 21 22

23 24 25 26

6950136 6950137' 6960055 6960054 6953270 6950131 6950132 6960056 6960057 6950127 6960046 6960044 6960047 6960049 6960050 6950142 6960051 6960052 6960053

Description

Orbitrol Unit Assembly (Incl. Items 1 thru 26) End Cap Capscrew Seal Gear Set Valve Assembly (Incl. Items 6 thru 9) Sleeve (N.S.S.) (Order Item A or 5) Spool (N.S.S.) (Order Item A or 5) Pin Spring, Centering Bushing Race, Bearing Bearing, Thrust Seal Seal Seal Ring, Retaining Control, Drive Spacer Seal Plate, Spacer Retainer, Check Ball Ball, Check Seal Seat, Check Ball Seal Setscrew NOTE:

Qty

1 1 7

2 1 1 1 1 1 6 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

Steering Column Assembly is Listed On Page 66-68

73

lAO.I. .

- - - .,./

\

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,

,

,

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6037

74

TRDlAN Transmission Hydraulics Arrangement

Item

Part No

1 2 3 4 5 6 7 7A 7B 8 9 9A 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32

2084210 2005680 2031996 2033082 2115492 2031927 2115521 2115523 2115522 2115493 2031916

2031~63

2031938 2031963 2032822 2115281 2038541 2033086 2033496 2031477 2115283 2031391 2031617 2101169 2078676 2101168 2032960 2031990 2053273 2116464 ------------2031475 2031391 2113649

Description

(For Machines Having Serial Numbers Thru 19-2468) Adapter, Straight Hose Elbow, 45° Coupling Hose Elbow, 90° Assy Filter, Transmission Oil (Incl. Items 7A & 7B) Adapter, Filter Element, Filter Hose Adapter, Straight (Incl. Item 9A) OIRing Elbow, 45° (Incl. Item 11) OIRing Clamp Tube Assembly Elbow, 90° Coupling Nipple Bolt Bracket Washer, Lock Nut Hose Clamp Hose Washer, Flat Adapter Reducer Dipstick Gauge, Transmission Pressure (See Page 45) Gauge, Torque Converter Temperature (See Page 45) Bolt Lockwasher Cover

Revision 1 - April, 1982

Qty

1 1 1 1 1 1

1 1 1 1 1

1 3 3 1 1

1 1 1 1 1

6 3 1

3 1 1

2 2 1

3 3 1

75

TRO.....

..

. CD· CD CD

75A

Revision 1 - April, 1982

TROIAN TRANSMISSION HYDRAULIC SYSTEM

Item

1 2 3 4 5 6 7 8 9 10 11

12 12A 13 14 15 15A 16 16A 17 18 18A 19 20 21 22 22A 23 24 24A 25 25A 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41

Part

No

-------

-------------------

2031391 2031475 2079503 2079503 2118542 2116052 2091088 2031927 2031961 2069947 2118942 2095724 6950439 2031914 2041342 2118540 2031925 2041342 2032014 2118539 2031992 2031927 2031961 2118538 2031927 2031961 2031916 2031961 2077326 2032001 2032866 2036816 2031391 2031473 2033496 2033086 2038541 2115281 2032822 2115283 2031477 2031391 2031617 2116464

Description (For Machines Having Serial Numbers 19-2601 & Higher) Transmission Assy. (See Page 77) Radiator (See Page 34-35) Torque Converter (See Page 85A-85D) Filter, Transmission Oil (See Page 76) Washer, Lock Bolt Adapter, Straight Adapter, Straight Hose Hose Adapter Elbow (Incl. Item 12A) OIRing Adapter, 90° Hose Adapter, 90° (Incl. Item 15A) OIRing Adapter, Straight (Incl. Item 16A) OIRing Hose Adapter, 90° (Incl. Item 18A) OIRing Adapter, 90° Hose Adapter, Straight Adapter, 90° (Incl. Item 22A) OIRing Hose Adapter, 90° (Incl. Item 24A) OIRing Adapter, Straight (Incl. Item 25A) OIRing Hose Adapter, 45° Clamp Washer, Flat Washer, Lock Bolt Nipple Coupling Elbow, 90° Tube Assy.

Clamp Bracket Bolt Washer, Lock Nut Dipstick

Revision 1 - April, 1982

Qty

-4 4 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 2 2 1 1 1 1 1 1 1 1 1 1

75B

-------------------3 TP3068

TRANSMISSION OIL FILTER ASSEMBLY (For Machines Having Serial Number 19-2601 and Higher) Item

Part No

A B 1 2 3 4

2107722 6955977 6851962 6851331 6851963 6851335

5

6 7

8 9

76

-------

6851326 6851328 6851325 6851324

Description

Qty

Oil Filter Assembly (Includes Items 1 through 9) Kit, Oil Filter Element (Includes Items 2, 5, & 8) Housing Assembly Washer, Gasket Bolt, Hex Spring Element (N.S.S.) (Order Item B) Valve Assembly, By-Pass '0' Ring '0' Ring Head Assembly

1 1 1 1 1 1 1 1 1 1 1

Revision 1 - April, 1982

TRILIAN

3

6

6039

5

TRANSMISSION MOUNTING Item

*1 @1 +1 1A 1B 1C 1D lE 1F 2 3 4 5

6

Part

No

Description

2115105 Transmission 2119338 Transmission 2116923 Transmission ------- Torque Converter Group (See Page 82-84) ------- Housing Group (See Page 86-88) ------- Clutch and Gear Group (See Page 90-93) ------- Clutch Group (See Page 94-95) ------- Valve Assy. Transmission Control (See Page 96-97) ------- Valve, Modulator (See Page 98-99) 2087646 Stud 2115145 Plate Assembly, Mount 2031561 Bolt 2067438 Nut, Lock 2067437 Nut, Lock

Qty

1 1 1

-

-8 2 4 8 4

*For Machines Having Serial Numbers Thru 19-2468 @For Machines Having Serial Numbers 19-2601 Thru 19-2603 +For Machines Havina Serial Numbers 19-2604 & Hiaher Revision 1 - April, 1982

77

i I

-...J

(Xl

__ ~

\

-2

.

t~,

\

\

r 27

I

6

TROIAN TRANSMISSION CONTROLS Item

Part No

1 2 3 4 5 6 7 8 9 10

2033542 2080916 2045717 2031475 2031391 2031480 -------

2032960 2077291 2077071 2108150 11 12 2031393 13 2031522 14 2031619 15 2077261 16 2031373 17 2115187 18 2115186 19 2031526 20 2032962 2073747 21 22 2115667 22A 2047781 23 2031906 24 2031524 25 2079565 25A 2047781 26 2031493 27 2115684 28 2045563 29 2079413 30 2079414 2115185 31 32 2079418 33 2031661 34 2031760 35 2073861 36 2031617

Description

Handle Shift Lever Assy.

Clamp Bolt Lockwasher Bolt Steering Column (See Page 66-68) Lockwasher Plate Guide Bearing, Flange Support Assembly (Corr. PIN) Lockwasher Bolt Nut Rod Ends Nut Rod, Shift 1-2-3 Rod Shift F-N-R Bolt Washer, Flat Spacer Be11crank Assembly (Incl. Item 22A) Bushing Spacer Bolt Bellcrank Assembly (Incl. Item 25A) Bushing Bolt P1 ate, Support Spacer Link 1;..2-3Screw, Shoulder Link F-N-R Spacer Pin, Clevis Pin, Cotter Block, Clamp Nut

Revision 1 - April, 1982

Qty

2 1 1 6 8 4

-2 1 1 1 6 3 6 4 4 1 1 1 2 2 2 1 1 1 1 1 3 1 3 2 2 2 2 2 2

1 6

79

••ao.l. .

SEV 526

82

3-80

TROIAN TORQUE CONVERTER GROUP (For Machines Having Serial Numbers Thru 19-2468) Item

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48

Part

No

6903078 2040735 6903079 2031392 2031511 2031510 2031392 2031372

-------

2031477 2031391 6903080 6903081 6903082 6903083 6903080 6903084 6903080 6903085 6903086 6903087 6903085 6903080 6903088 6901035 6903089 6903263 6903091 6901634 2039332 2031475 6901482 6903092 6903093 6903094 6903095 6903096 6903097 2031479 2031391 6903098 2037643 2031392 6903099 6903100 6903101 6903102 6903103 6903104

Description Gasket '0' Ring Pump, Charging Lockwasher Screw Screw Lockwasher Nut Not Applicable Screw Lockwasher Ring, Locating Support Bearing Ring, Retaining Bearing Ring, Locating Gear Ring, Locating Ring, Retaining Gear, Idler Bearing Ring, Retaining Ring, Locating Shaft Ball Hub Assembly, Turbine Shaft & Disc Bearing (Supersedes 6903090) Washer Ring, Retaining Ring, Piston Screw Lockwasher Ring, Snap Support, Stator Ring, Piston Spring, Expander Stud Stud Screw Lockwasher Baffle, Oil Screw Washer, Lock Pin Shaft Gear Bearing Plate, Retaining Plate

Revision 1 - April, 1982

Qty

1 1 1 3 1 2 2 2

-

2 2 1 1 1 1 1 1 1 1 1 1 1 1

1.

1 1 1 1 1 1 6 6 1 1 1 1 1 1 11 11

1 3 3 1 1 1 1 1 1

83

TROIAN TORQUE CONVERTER GROUP

Item

Part No

49 50 51 52 53 54 55 56 57 58 59 60 61

2037634 6901645 6903105 6903223 6903106 6903107 2032131 6903108 6903414 6901936 6903110 6903111 2031475 2031391 2031452 2031391 6903224 6903112 6903113 6903114 6903115 6903110 2033309 6903116 2039344 6901843 6903117 6903183 6901842 6901576 6901890 2035400 2039300 6902476 2031477 2031391 6903081 6903085 6903087 6903080 6903118

62 63 64 65 66 67 68 69 70 71

72 73 74 75 76 77

78 79 80 81 82 83 84 85 86

84

Description

Screw Bearing Gear, Impeller Hub '0' Ring Impeller Tab, lock Screw (Supersedes 8103776) Spacer Member, Reaction (Supersedes 6903109) Ring, Retaining Ring, Retaining Turbine Screw lockwasher Screw lock washer '0' Ring Ring, locating Bearing Cover, Impeller Washer Ring '0' Ring Shaft Bearing Gasket Hose, Drain Adaptor Cover, Front Seal, Oil F1 ange, Input '0' Ring Washer Nut Screw lock washer Support, Bearing Ring, Retaining Bearing Ring, locating Gear, Auxiliary Drive

aty

3 1 1 1 1 4 8 1 1 1 1 1 .10 10 18 18 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

1 1 1

2 2 1 1 1 1 1

Revision 1 - April, 198

•ROd. . . - -124 122

12~~~

_125

~'~.,

~

~~~\\26 ~~127 PUMP ADot.PTOR

TP6170

85A

. n Revislo

1 -

April, 1982

TROIAN TORQUE CONVERTER ASSEMBLY (C-2121-3) (For Machines Having Serial Numbers 19-2601 & Higher) Item

A 1-6 7 8 9 10 11

12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53

Part

No

Description

2116853 Converter Assy., Torque ------- Not Applicable 2039327 Stop, Valve 6903234 OIRing 6903419 Piston 2039331 Spring, Inner 2039330 Spring, Outer 2039326 Pin, Roll 2031391 Washer, Lock 2031475 Bolt 2039326 Pin, Roll 6903234 OIRing 2039327 Stop, Valve 2039283 Valve, Regulator (Incl. Items 7-12, 15-18 & 21) 2017670 Plug 2017670 Plug 2039280 Seat, Safety Valve 2039281 Plunger, Safety Valve 2039282 Spring 6903237 OIRing 2039284 Gasket 6902164 Breather 6903420 Housing, Converter 2039315 Gear, Pump Drive 2039316 Snap Ring 6901566 Plug 6950117 Bearing 6950118 Spacer 2039311 Bearing 2039310 Snap Ring 2039304 Shaft 2039308 Snap Ring 2039309 Washer 2039312 Snap Ring 2039307 Sleeve, Pump Drive 6902856 Gasket 2031391 Washer, Lock 2031475 Bolt 6900782 Pump, Charging 6902476 Nut, Output Shaft 2039300 Washer 2035400 OIRing 2039297 Seal 2038032 Plug 2017670 Plug 2031391 Washer, Lock 2031480 Bolt 2022477 Flange 2039222 OIRing

Revision 1 - April, 1982

Qty

1

-1 1 1 1 1 1 4 4 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 3 2 2

2 2 2 2 2 2 1 1 3 3 1 1 1 1 1 1 1 3 3 1 1

85B

TROIAN TORQUE CONVERTER ASSEMBLY (C-2121-3) Item

Part No

54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70

2039287 2031392 2033516 2039285 2031498 2031392 2031475 2031391 2039288 2039289 2039296 2039275 6903263 2039293 6901936 6903414 2032131 6903107 6903421 6903106 2039270 6903053 6903422 6903223 6903423 6901645 6903094 6903095 2031519 2035686 6903424 6903425 6903110

71

72

73 74 75 76 77

78 79 80 81 82 83 84 85 86 87 88 89 90 91 91A 92 93 94 95 96 97 97A 98 99 100

85C

-------

-------

6903426 6903427 2039322 6950168 6903112 6903113 6903115 6903224 6903428 2031452 2031390 6903110 6903418 6903429

Description Stud Washer, Lock Nut Cover Bolt Washer, Lock Bolt Washer, Lock Cover Gasket Spacer Snap Ring Bearing Ring, Piston Ring, Retaining Reaction Member Bolt Lock Spacer Impeller OIRing Baffle, Oil Seal OIRing Gear, Hub Bearing Ring, Piston Spring, Piston Ring Expander Bolt Washer, Lock Stator Support Shaft, Turbine Ring, Retaining Not Applicable Not Applicable Hub, Turbine Turbine Bolt Washer (N.!.)

Ring, Locating Bearing, Hub Washer OIRing Cover, Impeller Bolt Washer, Lock Ring, Retaining OIRing Plug

Qty

2 2 2 1 3 3 3 ' 3 1 1 1 1 1 1 1 1 8 4 1 1 1

1 1 1 1 1 1 1 6 6 1 1 1

-1 1 12 12 1 1 1 1 1 18 18 1 1 1

Revision 1 - April, 1982

TRDlAN TORQUE CONVERTER ASSEMBLY (C-2121-3) Item

Part No

101 102 103 104 105 106

6903430 6903431 6903432 6903433 2031393 2031473

122 123 124 125 126

6902856 2073202 2042261 2031475 6903489

Description

Ring, Retaining Plate Assy., Drive Plate, Drive Ring, Backing Washer, Lock Bolt (ITEMS 107 THUR 121 ARE NOT APPLICABLE) Gasket, Pump Adapter Adapter, Pump Washer, Lock Bolt Sleeve, Main Hydraulic Pump Drive (N.!.)

Revision 1 - April, 1982

Qty

1 1 2 1

10 10 1 1

3 3 1

850

TAO. . . .

6019

SEV S16

86

11-79

TROIAN CONVERTER & TRANSMISSION CASE GROUP (For Machines Having Serial Numbers Thru 19-2468) Item

Part No

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33

2031488 2031391 6903200 6903131 2039490 6903132 2034287 6903133 6903119 2018272 2035439 6903134 2031392 2031498 2035439 2018272 6950187 6901599 2031390 2031449 6903120 2039492 6903121 6903122 6901743 6901068 6901743 6901068 2040735 6903124 2034287 ------6903123

34 35 36 37 38 39 40 41 42 43 44 45 46 47 48

6901068 6901743 6903135 2039343 6903136 2031500 2031392 2035439 2005266 ------6901211 6903137 6903125 2031494 2031392

Descri ption

Qty

Screw 9 Lockwasher 9 Valve, Control 1 Gasket 1 Ball, Detent 2 Spring, Detent (Corr. PIN) 2 Plug 1 Breather 1 Housing Assembly, Converter (Includes Items 19 thru 23) 1 Plug 1 Plug 1 Sleeve 1 Lockwasher 16 Screw 16 Plug 1 Plug 1 Gasket 1 Screen 1 Lockwasher 1 Screw 1 Tube, Lube By-Pass 1 '0' Ring 1 Clip 1 Gasket 1 '0' Ring 1 Sleeve 1 '0' Ring 1 Sleeve 1 '0' Ring 1 Tube, Low Speed Clutch Pressure 1 Plug 1 Not Applicable Case Assy., Transmission (Includes Items 26, 28, 30, 34, 46-54, 57, 59 and 60) 1 Sleeve 1 '0' Ring 1 Gasket 1 Pin, Dowel 2 Cover, Rear (Includes Item 41) 1 Screw 20 Lockwasher 20 Plug 1 Plug 1 Not Applicable Plug, Drain 2 Baffle, Oil 1 Clip 1 Screw 1 Lockwasher 1

Revision 1 - April, 1982

87

TROIAN CONVERTER & TRANSMISSION CASE GROUP

Item

Part No

49 50 51 52 53 54 55 56 57 58 59 60

2007972 6903126 2031390 2031449 6903127 6903128 6901743 6903129 6901068 2039343 2007972 6903130

88

Description

'0' Ring Tube, Suction Lockwasher Screw Tube, Lube Tube, 3rd. Speed '0' Ring Sleeve Sleeve Pin, Dowel '0' Ring Sleeve

Qty

1 1 2 2 1 1 1 1 1 1 1 1

Revision 1 - April, 1982

·.ao.l. .

/64

•

/~

,

19----0

TP6171

88B

Revl·sl·on 1 - Apn·1 ,

1982

TROIAN TRANSMISSION CASE GROUP

Item

Part No

1 2 3 4 5 6 7 8 9 10

6902476 2039300 6903238 2022477 6901576 2039344 2031488 2031391

11

12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49

-------

6903131 2039490 6903132

-------

-------

6903133 6903434 6901629 6903435 6903436 6903437 2031391 2031475 6903438 2037634 6903104 6903103 6903101 6903102 6903100 6903099 6903134 6903439 6903440 2031392 2031498 6901769 6903441 6903442 6903443 6903444 2037643 6903445 6950187 6950188 6950187 6903122 6901743 6901068 6901743

Description

(For Machines Having Serial Numbers 19-2601 & Higher) Nut Washer OIRing Flange, input Seal, Oil Bearing Bolt Washer, Lock Valve, Control (See Page 96-97) Gasket Ball, Detent Spring Screw (N.S.S.) Nameplate (N.S.S.) Breather Cover, Front Ring, Snap Washer Bearing Plate, Bearing Retaining Washer, Lock Bolt Shaft & Hub Assy; Input Bolt Plate, Lock Plate, Bearing Retaining Gear, Reverse Idler Bearing Shaft, Reverse Idler Pin Sleeve, Front Cover Fitting, Hydraulic Tube Assy; Lube Washer, Lock Bolt ·P1ug, Lube Plug, Lube Connector Washer, Sealing Washer Bolt Screen, Suction Gasket Plug Gasket Gasket, Front Cover OIRing Sleeve, Tube OIRing

Revision 1 - April, 1982

Qty

1 1 1 1 1 1 9 9

-1

2 2

-

1 1 1 1 1 1 6 6 1 3 1 1 1 1 1 1 1 1 1 16 16 1 1 1 3 3 3 1 1 1 1 1 1 1 1 88C

TROIAN TRANSMISSION CASE GROUP

Item

Part No

50 51 52 - 53 54 55

6901068 6903234 6903124 6903446

56 57 58 59 60 61 62 63 64 65 66 67 68 69 70

2039343 6901068 6901743 6903135 2039343 6903136 2031392 2031500 6903441 6903446 6600913 6901211 6901068 6903237 6903130 2039343 6901743 6903129 6903128 6903127 2031449 2031390 6903126 6903237 6903125 2031392 2031494 6903137 6903138 6903139

71 72

73 74 75 76 77

78 79 80 81 82 83 84 85

880

-------

6903123

Description

Qty

Sleeve, Tube OIRing Tube, Low Speed PressurePlug, Pipe Not Applicable Case Assy. Transmission (Incl. items 48, 50, 52, 57, 68-70 & 73-82) Pin, Dowel Sleeve, Tube OIRing Gasket Pin, Dowel Cover, Rear (Incl. item 64) Washer, lock Bolt Plug, Pipe Plug, Pipe Plug, Pipe Plug, Drain Sleeve, Tube O'Ring Sleeve Pin, Dowel O'Ring Sleeve, Tube Tube, 3rd Speed Tube, Lube Screw Washer, Lock Tube, Suction O'Ring Clip, Suction Tube Washer, Lock Bolt Baffle, Oil Tube, Dipstick Dipstick

1

1 1 1

1 1 1 1 1 1 1 20 20 1 1 1 2 1 1 1 2 1 1 1 1 2 2 1 1 1

1 1

1 1 1

Revision 1 - April, 1982

lAO.I. .

SEV A65 6-78

90

TROIAN TRANSMISSION CLUTCH AND GEAR GROUP

Item

Part No

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50

2039354 6901573 6901619 6901618 6902045 6903140 6903141 6903142 6903140 6901608 6903143 6903144 6903145 6903146 6903147 6903148 6903149 6903150 6903151 6903225 6903152 6903153 6903145 6903144 6903143 6903154 6903155 6903156 6901691 6901692 6903157 6903158 6901692 6901691 6903150 6903148 6903147 690"3146 6903159 6902003 6901315 6903160 6901315 6903161 6903162 6903163 6903149

Description

Ring, Piston Ring, Retaining Ring, Snap Bearing Bearing (Shield Out) Ring, Retaining .

Spacer Hub Assembly, Gear and Ring, Retaining Bearing Ring, Snap Spring, Return Spacer Clutch and Shaft, Reverse and 2nd Spring Retainer Ring, Snap Bearing Ring, Snap Hub Plug Ring Gear Clutch and Shaft, Forward Spacer Retainer Ring, Snap Bearing Bearing Spacer Bearing Ring, Locating Spacer Gear and Hub, Low Ring, Locating Bearing Ring, Retaining Ring, Snap Retainer Spring Clutch and Shaft, Low Shaft and Gear, Idler Ring, Retaining Ring, Locating Bearing Ring, Locating Ring Carrier, Bearing Hub Bearino

Revision 1 - April, 1982

Qty

3 1 1 1 1 1 1 1 1 1 1 5 1

-1 1 1 1 1 1 1 1 1

-

1 5 1 1 1 1 1 1 1 1 1 1 1 1 1 1

-

1 1 1 1 1 1 1 1 1

91

TROJAN TRANSMISSION CLUTCH AND GEAR GROUP

Item

51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72

73 74 75 76 77

78 79 80 81 -82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99

92

Part

No

Description

6903148 Ring, Snap 6903147 Retainer 6903146 Spring Clutch and. Shaft, 3rd.

6903164 Ring, Locating 6901691 Bearing 2039317 Ring, Retaining 2039354 Ring, Piston 6903165 Race 6903166 Pin, Roll .

6903167 Ring, Piston 6903168 Ring, Retainer 6903169 Sleeve 6903170 Pin, Roll 6903171 Bearing 6903264 Bearing 6903091 Washer 6903150 Ring, Retaining 6903172 Ring, Piston 6903241 '0 'Ring 6903173 Stud 6903174 Cap, -Bearing (Includes Item 75) 2031392 Lockwasher 2031372 Nut 6903226 Plug 6903232 'OaRing 2031372 Nut 2031392 Lockwasher 6903175 Cap, Bearing 6903173 Stud 6903222 'OaRing 6901899 Ring, Retaining 6903176 Washer 6903177 Bearing 6903227 Stud 2031394 Lockwasher 2032919- Nut 6903447 Nut 6903448 Washer 6903238 'OaRing Flange Brake (See Parking Brake) ------- Not Applicable ------- Not Applicable 6903178 Seal, Oil 2044149 Bearing 6903179 Spacer 6903180 Gear 6903181 Spacer 6903449 Shaft, Output

Qty

1 1 1

-

-

1 1 1 1 1

1 3 1 1 1 1 1 1 1

1 1

4 1 4 4 1

4 4 4 1

4 1 1 1 1 4 4 4 1

1 1

-

-1 1 1 1 1

1

Revision 1 - April, 1982

TROJAN TRANSMISSION CLUTCH AND GEAR GROUP

Item

Part No

100 101 *102 +102 103 104 105 106 107 108 109

2039344 6901576 6901976 6801890 6903238 6903448 6903447 6903184 6903240 6903235 6903450

Description

Bearing Seal, Oil Flange, Output (5C) Flange, Output (6C) 'O'Ring Washer Nut Spacer 'O'Ring 'O'Ring Cap, Bearing

Qty

1 1

1 1 1 1 1 1 1 1 1

*For Machines Having Serial Numbers Thru 19-2468 and 19-2601 Thru 19-2603. +For Machines Having Serial Numbers 19-2604 and Higher.

Revision 1 - April, 1982

93

•••Dd. .

1 2 3 4

567

III

o LOW

7

o FORWARD 7

o . 3RD

7

--, I

REVERSE

I ----

I

.

--1 - - - -------------

...-----~

I I

L-e 2ND 6021

SEV 450 1-78

94

IRIJ.IAN CLUTCH GROUPS Item

Part No

Description

1 2 3 4 5 6 7 8

6903186 6903187 6903188 6903189 6903190 6903191 6903192 6903193

Low Clutch Assembly Ring, Snap Plate, Backing Disc, Inner Disc, Outer Piston Ring, Piston Seal, Piston Shaft and Drum, Low

1 2 3 4 5 6 7 8

6903186 6903187 6903194 6903189 6903195 6903191 6903192 6903195

Forward Clutch Assembly Ring, Snap Plate, Backing Disc, Inner Disc, Outer Piston Ring, Piston Seal, Piston Shaft and Drum, Forward

1 2 3 4 5 6 7 8

6903186 6903187 6903194 6903189 6903197 6903191 6903192 6903198

3rd Clutch Assembly Ring, Snap Plate, Backing Disc, Inner Disc, Outer Piston Ring, Piston Seal, Piston Shaft and Drum, 3rd

1 2 3 4 5 6 7 8 9 10

6903186 6903187 6903194 6903189 6903195 6903191 6903192 6903199 6903197 6903194

Reverse and 2nd Clutch Assembly Ring, Snap Plate Backing Disc, Inner Disc, Outer Piston Ring, Piston Seal, Piston Shaft and Drum, Reverse and 2nd Piston Disc, Inner

Qty

1 1 8 8 1 1 1 1 1 1 8 8 1 1

1 1 1 1

6 6 1 1

1 1 2 2 8 14 1 2 2 1 1 6

95

lAOd. .

6022

96

SEV 395 (Rev. 1.77)

TROIAN Control Valve Assembly

Item

Part No

*A 1 *2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 *20 +20 21

6903200 6903201 6903202 2039483 6903203 6903204 6903205 6903416 6903207 6903209 6903451 2040578 2017670 6903208 6903210 6903211 6903212 6903210 2040578 6903214 6903213 6903452 6903215

Description

Valve Assembly, Control (Includes Items 1 thru 21) Actuator, Hydraulic (Includes Items 3 thru 8) Disc, Flter (Not As Illustrated) 10lRing Spring Pin Seal, Piston Piston, Inching Ring, Glyd Spool and Plug, Speed Selector (Includes Item 10) Plug Seal, Oil Plug Housing Assembly, Control Valve (Incl. Items 9-16, 18, 19) Stop, Valve Spool Pin Switch, Neutral Start Stop, Valve Spool Seal, Oil Spool, Forward and Reverse Spool Spool Spring

Oty

1 1 1 1 1 1 1 1 1 1 1 1 3 1 2 1 1 1 1 1 1 1 1

*For Machines Having Serial Numbers Thru 19-2468. +For Machines Having Serial Numbers 19-2601 & Higher.

Revision 1 - April, 1982

97

1110.1. .

6023

SEV 468 (lev. 10-78)

98

·TROIAN Modulator Valve Assembly

Item

1 2 3 4 5

6 7 8

9 10 11

Part

No

Description

Valve Assembly, Modulator (Incl. Items 2 thru 10) Pin Spring, Inner Spring Spring, Outer ------- Valve, Accumulator (N.S.S.) Order Item 1 6750674 'O'Ring 6902599 Plug (Incl. Item 7) 6902601 Spring ------- Spool, Regulator (N.S.S.) Order Item 1 6903221 Gasket, Valve to Converter Housing

6903216 6903217 6903218 6903219 6903220

Revision 1 - April, 1982

Qty

1 2 2 2 2

-

4 4 2

-

1

99

6024

PARKING BRAKE Item A 1 2 3 4 5 6 7 8 9 10 11 12 13

100

Part No 6901681 6901668 6903229 2040423 2039421 2039420 2030789 2031391 2040424

-------

6950114 6950115 2031536 6901669

Description

Qty

Brake Assembly~ Parking (Includes Items 1~ 2, 3, 8-11) Plate, Backing Lever, Actuating Shoe and Lining, Brake (Includes Items 9 thru 11) Flange, Brake (6e) Drum, Brake Screw Lockwasher Spring, Return Shoe, Brake (N.S.S.) - Order Item 3 Kit, Lining and Rivet (Includes Item 11) Rivet Screw Lockwasher

1 1 1 1 1 1 6 6 2

-

1 20 4 4

Revision 1 - April, 1982

NOTES

101

2 3

19-5 20

~i 11!#(q)

-

4

-

7

16

@

t 15

12

~13

TP2303

102

II£DdAN PARKING BRAKE LEVER ASSEMBLY

Item

Part No

Description

2098047 Lever Assembly (Incl. Items 1 through 21) 6955995 Knob Repair Kit (Incl. Items 1 through 3) Knob (N.S.S.) (Order Item A or B) lA Pin (N.I.) (N.S.S.) (Order Item A or B) 2 Washer, Spring (N.S.S.) (Order Item A or B) '0' Ring (N.S.S.) (Order Item A or B) 3 4 Handle Assembly, Lever (N.S.S~) (Order Item A) Washer, Spring (N.S.S.)(Order Item A) 5 Pin (N.S.S.) (Order Item A) 6 7 Not Applicable 8 Spacer (N.S.S.)(Order Item A) 9 Bracket Assembly, Pivot (N.S.S.) (Order Item A) 10 Spacer (N.S.S.) (Order Item A) 11 Rivet (N.S.S.) (Order Item A) 12 8101189 Pin, Cotter 13 6960007 Pin 14 Bracket, Mounting (N.S.S.) (Order Item A) 15 8100434 Washer, nat 16 Link (N.S.S.) (Order Item A) 17 Tube Assembly, Adjusting (N.S.S.) (Order Item A) 18 Screw, Adjusting (N.S.S.) (Order Item A) 19 Washer, Spring (N.S.S.) (Order Item A) Ring, "E" (N.S.S.) (Order Item A) 20 21 Washer, Flat (N.S.S.) (Order Item A)

Qty

A

1

8 1

1 1

.1 1 1

103

TAO. . . .

....--5 --6

.....--9

18

16,--u

6011

104

TROIAN Parking Brake And Linkage Item 1 2 3 4 5 6 7 8 9 10

11 12 13 14 15 16 17 18

Part No

Description

------- Lever Assy., Parking Brake (See Page 102-103) 2031473 Bolt 2031391 Lockwasher 2080231 Clevis ------- Pin, Clevis (Furnished with Item 1) ------- Pin, Cotter (Furnished with Item 1) ------- F1atwasher (Furnished with Item 1) 2033514 Nut, Jam 2100240 Cable 2033515 Nut, Jam 2031676 Clevis 2031662 Pin, Clevis 2031764 Pin, Cotter 2115380 Bracket 2031501 Bolt (7/16 - 14 x 1-3/4) ------- Brake, Emergency/Park (See Page 100) 2031392 Lockwasher ------- Nut, Jam (Furnished with Item 9)

Revision 1 - April, 1982

Qty

-2 2 1

-1 1 1 1 1 1 1 3

3

105

106

TROIAN BRAKE CONTROLS AND LINES (For Machines Having Serial Numbers Thru 19-2468) Item

Part No

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50

------------2107600 2107601 ------2106531 2032766 2107047 2100999 2107154 ------2111153 2083444 2012046 2033395 2064017 2033517 2031454 2031616 2031390 2101246 2099459 2099911 2099910 2032965 2031770 2031523 2067435 2036818 2105589 2101822 2090736 2084211 2053376 ------2033448 ------2034486 2107072 2301387 2101827 2036255 2107159 2031521 2031985 2075587 2101821 2116039 2101826 2113241

Description

Axle Assembly, Front (See Page 114) Axle Assembly, Rear (See Page 115) Brake Line Assembly (L.H. Front and R.H. Rear) Brake Line Assembly (R.H. Front and L.H. Rear) Brake Head Assembly (See Page 121) Tee, Brake Line - Front Axle Tee, Brake Line - Rear Axle Hose Assembly - Master Cylinder to Front Axle Hose Assembly - Master Cylinder to Clutch Cut-Out Brake Line Assembly - Master Cylinder Valve, Power Brake (See Pages 108-109) Fitting, Brake - Master Cylinder Bolt, Connector Gasket, Outside Gasket, Inside End, Rod - Brake Valve Nut, Jam Bolt - Brake Valve to Mount Plate Nut Lockwasher Brake Pedal Assembly (Includes Item 22) Bushing Pin, Pedal Pivot Spacer Washer Pin, Cotter Bolt - Rod End to Pedal Locknut Flatwasher Clip Spring, Pedal Return Adapter, 900 Tee Reducer - Stop Light Switch Switch, Stop Light (See Pages 48-50) Nipple - Clutch Cut-Out Valve Clutch Cut-Out Valve (See Page 110) Adapter, 900 Hose Assembly - Clutch Cut-Out to Master Cylinder Tee Hose Assembly - Master Cylinder to Transmission Adapter, 900 Tee Assembly Bolt Adapter, Straight Cap Valve, Check Tee Hose Assembly - Master Cylinder to Rear Axle Adapter, 45°

Revision 1 - April, 1982

Qty

2

2 1 1 1

1 1 1 1

1 1 1 1

3 3 3 1 2 1 1 2 2

1 1 1 1

1 1

1 1 1

1 1 2 1 1 1

1 2 2 1 1 1 1

107

TROd. .

l07A

Revision 1 - April, 1982

TROJAN BRAKE CONTROLS AND LINES (For Machines Having Serial Numbers 19-2601 & Higher) Item

Part No

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 *45 *45 +45 +46 +47

------2034287 2053265 2032302 ------2104099 2088801 ------2032292 2117985 2032007 2104099 2088801 2032310 ------------2099179 2301008 2113246 2118118 ------2111182 2040808 2111152 6951286 2033395 2034328 2012038 2012046 2033398 2083444 2113383 2113374 2116025 2018880 2018888 2116026 2105103 2105103 2031391 2031475 2031392 2030812 2079113 2079113 2032766 2106531 2032764 2031391 2031479

Description

Valve Assembly, Brake (See Pages 109A-109B) Plug Reducer Elbow, 45° Switch, Stop Light (See Page 48-50) Adapter, Straight Hose Assembly - Brake Valve to Clutch Cut-Out Switch Switch, Clutch Cut-Out (See Page 143) Elbow, 9Q~ Hose Ass~bly - Clutch Cut-Out to Transmission Adapter, 90° Adapter, Straight Hose Assembly - Brake Valve to Air Pressure Gauge Tee, Pipe Switch, Low Pressure (See Pages 45A-45B) Gauge, Air Pressure (See Pages 45A-45B) Adapter, 45° Adapter, Straight Hose Assembly - Brake Valve to Front Power Cluster Hose Assembly - Brake Valve to Rear Power Cluster Cluster, Power (See Pages 146-147) Nipple Gasket Reservoir Cap, Reservoir Gasket Plug, Power Cluster Connector Gasket Bolt, Connector Bolt, Connector line Assembly, Brake - Displacement Cylinder (Front) line Assembly, Brake - Displacement Cylinder (Rear) Connector, Displacement Cylinder (Corr. PIN) Gasket Gasket Bolt (Corr. PIN) Cylinder, Displacement - Front Cylinder, Displacement - Rear Lockwasher Bolt - Displacement Cylinder to Bracket Lockwasher Bolt - Power Cluster to Bracket Hose Assembly - Master Cylinder to Front Axle Hose Assembly - Master Cylinder to Rear Axle Tee, Front Axle Tee, Rear Axle Tee, Axle Lockwasher Bolt - Front and Rear Axle Tee to Mount

Revision 1 - April, 1982

Qty

2 1 1

1

1 1

1 1 1 1 1 1 1 1 1 2 4

2 2

6 3 3 3 2 1 1 1 2

2 2 2 1 1

8 8 6 6 1 1 1 1 2 2 2

107B

TROIAN BRAKE CONTROLS AND LINES

Item

Part No

Description

Oty

+48 +49 50 *51 +51 *52 +52 *53 +53. *54 +54 +55 +56 +57 +58 59 60 +61 +62 +63 -64

2032960 2031371 2093751 2107600 2091230 2107601 2091230 2107601 2091230 2107600 2091230 2012038 2033395 2012046 2033398

Flatwasher Nut Angle, Brake Tee Mount Line Assembly, Brake - Right Rear Line Assembly, Brake - Right Rear Line Assembly, Brake - Left Rear Line Assembly, Brake - Left Rear Line Assembly, Brake -Right Front Line Assembly, Brake - Right Front Line Assembly, Brake - Left Front Line Assembly, Brake - Left Front Connector, Wheel Cylinder Gasket Gasket Bolt, Connector Axle Assembly, Front (See Pages 114, 115A) Axle Assembly, Rear (See Pages 115, 115B) Tee, Brake Head Brake Line, Tee to Break Head (See Note l) Brake Line, Tee to Brake Head (See Note 2) Brake Line, Axle Tee to Brake Head Tee (See Items 51,52,53 &54)

1 1 1 1 1 1 1 1 1 1 1 8 8 8 8

-------------

2032764 2118669 2118670

-------

NOTE 1:

For Front Axle - L.H. Rear &R.H. Front For Rear Axle - L.H. Rear & R.H. Front

NOTE 2:

For Front Axle - L.H. Front & R.H. Rear For Rear Axle - L.H. Front & R.H. Rear

-

-4 4 4

-

*For Machines Having Serial Numbers Thru 19-2603 +For Machines Having Serial Numbers 19-2604 & Higher

107C

Revision 1 - April, 1982

TIL. . . . . .

6137

l07E

.

Rev;slon 1 - April, 1982

TROIAN AIR COMPRESSOR PIPING (G.M.) Item

Part No

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 25A 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48

2108538 6954995 6953649 6851998 6852018 2031770 6953650 6952080 6953648 2031519 2031498 2035345 6950929 2106030 2031390 2031454 2034383 2048604 2031390 2031452 2032039 2108477 2118673

-------

2092369 2039465 2038470 2096709 2054598 2089953 2033386 2030739 2300918 2082646 2005266 2030739 2032295 2117303 203S471

-------

2053263 2033448 2032311 2034221 2084210 2101109 2084210 2046601 2034239

Description

(For Machines Having Serial Numbers 19-2601 & Higher) Compressor Gasket Hub, Drive Key Nut Pin, Cotter Coupling Disc, Drive Bolt, Self-Locking Bolt Bolt Plug, Pipe Gasket Plate, Compressor Intake Lockwasher Bolt Gasket Manifold, Discharge Lockwasner Bolt Clamp, Hose Hose, Compressor Air Intake Tube Not Applicable Elbow, 90° Nipple, Hose (N.I.) Adapter, 90° Hose Assembly - Compressor to Air Reservoir Valve, Check Tee Plug, Pipe Reducer Reservoir, Air Valve, Drain Plug, Pipe Reducer Elbow, 90° Hose Assembly - Brake Valve Adapter, Straight Valve Assembly, Brake (See Page 144-145) Reducer Nipple, Pipe Tee Valve, Pressure Relief Adaptor, Straight Hose Assembly - Governor to Air Reservoir Adaptor, Straight Governor, Air Gasket

Revision 1 - April, 1982

aty

1 1 1 1 1 1 1 1 4 4 1 1 1 1 2 2 2 1 1 2 2 2 1

-

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 107F

TROIAN AIR COMPRESSOR PIPING (G.M.) Item

49 50 51 52 53 54 55 56 57 58 59 60 60A 608

107G

Part No

Description

2031390 Lockwasher 2031461 Bolt ------- Not Applicable 2035713 Nipple, 90° (Not As Illustrated) 2032038 Clamp, Hose 2049929 Hose - Compressor Cooling Water Supply 2076596 Nipple, Hose.

2053266 Reducer 2035713 Nipple, Hose 2039443 Hose - Cooling Water Return 2032868 Clamp, Insulated 2104710 Hose, Compressor Oil Supply (N.L) 2036538 Elbow (At Compressor)(N.I.) 2031985 Adapter (At Engine)(N.I.)

Qty

2 2

-1 4 1 1 3 2 1 2 1 1

1

Revision 1 - April, 1982

108

.

TROIAN POWER BRAKE VALVE (For Machines Having Serial Numbers Thru 19-2468) Item

Part No

A 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28

2107715 6752710 6752706 ------------------------6752698 6752701 ------6752704 6752703 6752700 ------6752708 6752709 6752696 6753053 6753047 6753055 6753046 6753043 6752707 6752693 6752694 ------6752699

Description

Valve Assembly, Power Brake (Includes Items 1-16 and 19-28) Plug, Adjusting Boot Spring (N.S.S.) (Order Item A) Washer (N.S.S.) (Order Item A) Link (N.S.S.) (Order Item A) Rod (N.S.S.) (Order Item A) Ring, Ball Retaining Packing, Vee Block Spool (N.S.S.) (Order Item A) Spring, Spool Return Retainer Packing, Vee Block Sleeve Assembly (N.S.S.) (Order Item A) Bolt Lockwasher End Cap and Ball Assembly Not Applicable Not Applicable Spring Piston and Poppet Assembly Ring '0' Ring Piston Assembly Gasket '0' Ring Bolt, Sleeve Stop Plug (N.S.S.) (Order Item A) Ring, Piston

Revision 1 - April, 1982

Qty

1 1 1 1 1 1 1 1 3 3 1 1 1 1 1 1 1 1 1 1

109

lROd. .

-

34

____________---..,..../

---~

1

2

33----- ~

3

32

-----_=_-

~.

31 30----

@. ~.

29 28 - - - - -

27

26 25 - - - - : - - - 24 23

.®

·22

~@

21

-@

20

19

TP2677

109A

4 5

0 ...

6

~.

7

0-

8

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9

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10

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11

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12 13

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14 15

17

. .

1 - Apn'1 ~ 1982 Revislon

•

TROIAN BRAKE VALVE ASSEMBLY (For Machines Having Serial Numbers 19-2601 & Higher) Item

Part No

A B 1 lA 2 3 4 5 6 7 8 9 10

2090057 6750607 2054805 2031764 6953277

11

12 13 14 15 16 16A 16B 17 17A 18 19 20 21 22 23 24 24A 25 26 26A 26B 27 28 29 30 31 32 33 34

-------

6953283 6953285 6952194 6953284 6953287 6953286 6953291 6953288 6953289 6953290 -------

6952200 2031454 2031390 2031616 2031449 2031390 -------

6953280 6952182 6952204 6952205 6952206 2031427 2031389 6952208 2031451 2031390 2031616 2054810 2054809 2054808 2054811 2054806 2054807 2054804 2020635

Description

Valve Assy., Brake (Incl. Items B & 2 - 32) Treadle Assy. (Incl. Items 1, lA, 33 & 34) Pin, Roller Pin, Cotter Spring Body (N.S.S.) Retainer Valve, Inlet & Exhaust '0' Ring Spring '0' Ring Seat Spring Diaphragm Washer Screw Spacer Ring, Retaining Bolt Washer, Lock (N.1.)

Nut (N.1.)

Bolt Washer, Lock Not App 1icab 1e Piston '0' Ring Spring" Rubber Seat Washer Screw Washer, Lock Retainer Bolt Washer, Lock (N.1. ) Nut (N.1.)

Pin, Fulcrum Pin, Roll Plate, Mounting Button, Stop Plunger Boot Roller Treadle

Revision 1 - April, 1982

Qty

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 4 4 4 3 3

-1

1 1 1 1 1 1 1 3 3 3 1 1 1 1 1

1 1 1

109B

••1D.1. . .

:-----\ =-

00

r--- '

00 N

Q.,

E-

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-~

=---::-:::::::-::---~--=-\i~-----

------=

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aft-----_\J

----:: ,

========-=

~='.. ~

~---.-.-;....--~---

=

(J-.---------=

~~;; (i-'----::::: ~---=

----------~--_f~~~

---~---------

-----------------

-=

l0ge

Revision 1 - April, 1982

TRDlAN Power Cluster Assembly (Two Power Clusters Used Per Machine; Quantity Shown Is For One) Item

A B

C 1

2 3 4 5 6 7 8 9

9A 10

lOA 11

12 13 14 14A 15 15A 16 17 17A 18 19 20 21 22 23 23A 24 24A 25 25A

Part No

Description

(For Machines Having Serial Numbers 19-2601 & Higher) 2111260 Cluster Assembly, Power (Includes Items 1 - 14A & 16 - 25A) 6955871 Kit, Power Cluster Repair (Includes Items 2,3,5,18,22 - 23A and 24A) 6953113 Cylinder Assembly, Air (Includes Items 1 - 10A,14,14A,25 and 25A) 6953120 Shell 6953119 Cup, Piston 6953118 Wiper, Piston 6953117 Piston and Rod Assembly 6951271 Boot 6953116 Spring, Piston Return 6953115 Head Assembly, Cylinder (Includes Items 8-9A) 6951274 Screen 6951275 Filter 6951276 Retainer 2031479 Screw 2031391 Lockwasher 2017670 Plug (Supersedes PIN 2033383) 6851741 Cylinder Assembly, Master (Includes Items 11 and 18 - 24) 6953129 Spacer 6953114 Indicator, Stroke 2031391 Lockwasher Cap, Filler (Not As Illustrated)(See Pages 144-145C) 2040808 Gasket 2085017 Plate, Mounting 2030811 Caps crew 2031392 Lockwasher 6851742 Valve and Seat, Check Not Applicable Not Appl icable 6953125 Spring, Piston Retainer 6953124 Cup, Primary 6953122 Piston Assembly (Includes Item 23A) 6953123 Cup, Secondary 6951284 Plate, Stop 6951285 Ring, Snap (N.I.) 2031449 Screw 2049429 Lockwasher

Revision 1 - April, 1982

Qty

1 1

1 1

1 1

1 1 1

1 2

1 1 3 3 1 1

1 1 1 1 1 3 3 1 1 1

1 1 1 1 8 8

1090

TRILl. .

i-· O·

e·

2 3

4

1----8

9 TP3180

Item Part No A B 1 2 3

4 5 6 7 8 9 10 11

12 13

14 15

110

11

11

i

12

13

14

CLUTCH CUT-OUT VALVE ~SSEMBLY (For Machines Having Serial Numbers Through 19-2468) Description

Valve Assembly, Clutch Cut-Out (Incl. Items 1 through 15) Kit, Seal (Incl. Items 3,5,10,11,12) Handle Nut, Packing '0' Ring Retainer '0' Ring Washer, Packing Screw, Set Stem Connector, End '0' Ring '0' Ring Seat Assembly, Ball Ball ------- Body (N.S.S.) (Order Item A) 6752874 Nut, Panel Mounting (N.I.)

2099611 6955878 6752846 6752845 6752849 6752840 6752850 6752844 6752848 6752847 6752841 6752851 6752850 6752843 6752842

Qty 1 1 1 1 1 1 1 1 1 1 2 2 2 2 1

1

Revision 1 - April, 1982

TROd. .

1_-1 10 ___-.-

9-----S;

CC)-----2

8

"'-_---4

_5 O-~---

'~ CLUTCH CUT-OUT SWITCH (For Machines Having Serial Numbers 19-2601 and Higher) Description

Item Part No A 1 2 3 4 5 6

7 8 9 10

2048300 6951104 6951100 6951105 6951101 6951102 6951103 6951097

-------

6951098 6951099 2078763 11 llA 2036099

Switch, Clutch Cut-Out (Incl. Items 1 - 10) Lever Grommet Pin Valve '0' Ring Nut, Cap Spring, Valve Body (N.S.S.)(Order Item A) Spring, Plunger Return Plunger Dial (N.!.)

Screw (N. I.)

Revision 1 - April, 1982

Qty 1 1 1 1 1 1 1 1 1 1 1 1 2

1l0A

2

1

I

t.1

I

&

12

DRIVE SHAFT ASSEMBLY {For Machines Having Serial Numbers Thru 19-2468} Item

Part No

A 1 lA lB 2 3 4 5 6 7 8 8A 8B 9 10

2115619 2031584 2032965 2067438 2077089 2034881 2032138 2032138 2115618 2077082 2031481 2031391 2031617 2032138 2081061 2032965 2032921 2031776

11

12 13

Description

Shaft Assembly, Drive (Incl. Items 2-8B and 10-13) Bolt Washer, Flat Nut Shaft, Drive Spider and Bearing Assembly Capscrew Capscrew Angle, Bearing Mount Bearing Assembly, Roller Bolt - Bearing to Angle Washer, Lock Nut Bolt Yoke Washer, Flat Nut Pin

Cotter'

Revision 1 - April, 1982

Qty

1 2 2 2 1 1 4 4 1 1 4 4 4 4 1 1 1 1

111

.

I.aD . . . .

- -

I

I

\ ./

\.

~_~v

., .j

111A

t

--

. 1 - April, 1982 ReviSlon

TROJAN PILLOW BLOCK ASSEMBLY (For Machines Having Serial Numbers 19-2601 & Higher) No

Item

Part

A 1 2 3 4 5 5 5 6 7 7A 8 9 10 11 12 13 14 15 16

2115796 2006216 2059385 2059384 2062146 2059471 2059472 2059473 2062147 2031480 2031391 2059377 2066376 2006208 2058126 2057960 2110313 2059380 2041073 2037699

Description

Pillow Block Assy. (Incl. Items 1 - 14) Seal Cup, Bearing Cone, Beari ng Fitting, Pressure Relief Shim .004 Shim .006 Shim .015 Fitting, Grease Bolt Washer, Lock Plate, Cover Yoke Nut Shaft, Drive Pin, Cotter Housing Assembly Spacer Nut, Esna Bolt

Revision 1 - April, 1982

Qty

1 2 2 2 1 AIR AIR AIR 1 6 6 1 2 2 1 2 1 1 4 4

111B

,

112

TROIAN Propeller Shaft Assemblies (For Machines Having Serial Numbers Through 19-2468 and 19-2601 thru 19-2603) Item

A 1 1A 2 3 4 5 6 7 8 9

10

B 1 1A 2 3 4 5 6 7 8 9 10

C 1 1A 2 3 4 5 6 7 8 9 10

Part

No

2098840 6851638 2030224 6954882 6950020 6851639 2050894 6954883 -------

6950025 6954884 6954884

~042734

6954808 2030225 2034879 2034878 6950016 2030225 2034877 -------

2034881 6954884 6954884

Description

Qty

(From Transmission To Rear Axle) Shaft Assembly, Propeller (5Cl) (Incl. Items 1-9) Yoke Assembly, Slip Fitting, Grease Seal, Felt Cap, Stuffing Tube Assembly Fitting, Grease Washer Not Applicable Spider & Bearing (Inc 1. Item 5) Capscrew Capscrew (N. 1. ) *(From Transmission To Front Bearing) +(From Transmission To Pillow Block) Shaft Assembly Propeller (6Cl) (Incl. Items 1-9) Yoke Assembly, Slip Fitting, Grease Washer, Felt Cap, Stuffing Stub Yoke Fitting, Grease Washer Not Applicable Spider & Bearing Assembly Capscrew Capscrew (N. 1. )

(+From Pillow Block to Front Axle) Shaft Assembly Propeller (6Cl)(Incl. Items 1-9) Yoke Assembly, Slip Fitting, Grease Seal, Felt Cap, Stuffing Tube Assy.

Fitting, Grease Washer ------- Not Applicable 2034881 Spider & Bearing (Incl. Item 5) 6954884 Capscrew 2032138 Caps crew (N. 1. )

2115794 6852145 2030225 6851602 2034878 6852154 2030225 6851603

Revision 1 - April, 1982

1 1 1 1 1 1 2 1

-

2 8 8 -

1 1 1 1 1 1 2 2

-2 8 8

1 1

1 1 1 1 2 2

-

2 8 8

113

TROIAN Propeller Shaft Assemblies (For Machines Having Serial Numbers Through 19-2468 and 19-2601 thru 19-2603) Item

o

Part No

2116896 1 6851638 lA 2030224 2 6950021 ·3 6950020 4 6852247 5 2050894 6 6954883 7 ------8 6950025 9 6954884 10 6954884

Description

Qty

+(From Cnverter to Transmission) Shaft Assembly, Propeller (Incl. Items 1-9) Yoke Assembly, Slip Fitting, Grease Seal, Felt £ap, Stuffing Tube Assembly Fitting, Grease Washer Not Applicable Spider & Bearing (Incl. Item 5) Capscrew Capscrew (N.I.)

1 1 1

1 1

1 2

1 2 8 8

*For Machines Having Serial Numbers Thru 19-2468 +For Machines Having Serial Numbers 19-2601 & Higher *NOTE:

113A

Propeller Shaft From Engine To Converter Is Listed On Pages 30 & 30B

Revision 1 - April, 1982

11

10

9 TPi13

113C

Revision 1 - April

~

1982

TROIAN Propeller Shaft Assemblies (For Machines Having Serial Numbers 19-2604 & Higher) Item

A 1 1A 2 3 4 5 6 7 8 9 10

Part No

(From Transmission To Rear Axle) Shaft Assembly, Propeller (5CL) (Incl. Items 1-9) Yoke Assembly, Slip Fitting, Grease Seal, Felt Cap, Stuffing Tube Assembly Fitting, Grease Washer ------- Not Applicable 2034881 Spider & Bearing (Incl. Item 5) 6954884 Capscrew 6954884 Capscrew (N. I. ) 2118302 6852145 2030225 6851602 2034878 6852276 2030225 6851603

2042734 1 6954808 lA 2030225 2 2034879 3 2034878 4 6950016 5 2030225 6 2034877 7 ------8 2034881 9 6954884 10 6954884 B

C 1 lA 2 3 4 5 6 7 8'

9 10

Description

(From Transmission To Pillow Block) Shaft Assembly, Propeller (6CL) (Incl. Items 1-9) Yoke Assembly, Slip Fitting, Grease Washer, Felt Cap, Stuffing Stub Yoke Fitting, Grease Washer Not Applicable Spider & Bearing Assembly Capscrew Capscrew (N. I.)

(From Pillow Block "To Front Axle) Shaft Assembly, Propeller (Incl. Items 1-9) Yoke Assembly, Slip Fitting, Grease Seal, Felt Cap, Stuffing Tube Assembly Fitting, Grease Washer ------- Not Appl icable 2034881 Spider & Bearing 695"4884 Capscrew 6954884 Capscrew (N. I. ) 2118303 6852145 2030225 6851602 2034878 6852277 2030225 6851603

Revision 1 - April, 1982

Qty

1 1 1 1 1 1 2 1

-2 8 8 1 1 1

1 1 1 2 2

-

2 8 8

1 1 1 1 1 1 2 2

-2

8 8

1130

TROIAN Propeller Shaft Assemblies (For Machines Having Serial Numbers 19·2604 & Higher) Item

Part No

2116896 1 6851638 1A 2030224 2 6950021 3 6950020 4 6852247 5 2050894 6. 6954883 7 ------8 6950025 9 6954884 10 6954884 0

1l3E

Description (From Converter To Transmission) Shaft Assembly, Propeller (Incl. Items 1-9) Yoke Assy., Sl ip Fitting, Grease Seal, Felt Cap, Stuffing Tube Assy.

Fitting, Grease Washer Not Appl icable Spider & Bearing Capscrew Capscrew (N. 1. )

Qty

1 1 1 1

1 1 2

1

-2

8 8

Revision 1 - April, 1982

IROd. .

_--3

5------.. U

l095L

FRONT AXLE ASSEMBLY Having Serial Numbers Thru 19-2468 and 19-2601 Thru 19-2603) (For Machines Item

*A +A 1 2 3 4 5

6 7 8 9

Part No

2111906 2119374 6602603 2006298 2016292 2006506 6602197 2006298 2037659 6900893 6602304

Qty

Description

Axle Assembly, Front Axle Assembly, Front Housing, Axle Plug Breather, Oi 1 Plug, Drain Gasket, Silastic - Carrier to Housing (3 oz. Tube) Plug, Filler Capscrew Capscrew Flatwasher Brake Head Assembly (See Page 120-121)

1 1 1 1 1 1 1 1 10 4 14

-

*For Machines Having Serial Numbers Thru 19-2468 +For Machines Having Serial Numbers 19-2601 Thru 19-2603

114

Revision 1 - April, 1982

TRILIAN

_--3 5-----__

\ l095L

REAR AXLE ASSEMBLY (For Machines Having Serial Numbers Thru 19-2468 and 19-2601 Thru 19-2603) Description

Item Part No *A +A 1 2 3 4 5

6 7 8 9

2113401 2119375 6602594 2006298 2016292 2006506 6602197 2006298 2037659 2037639 2037642 6602304 6600861

.

Axle Assembly, Rear Axle Assembly, Rear Housing, Axle Plug, Filler Breather, Oi 1 Plug, Drain Gasket, Si1astic - Carrier to Housing (3 oz. Tube) Plug, Filler Capscrew (Short) Capscrew (Medium) Capscrew (Long) Flatwasher Flatwasher Brake Head Assembly (See Page 120-121)

Qty 1 1 1 1 1 1 1 1 12 2 2 12 4

-

*For Machines Having Serial Numbers Thru 19-2468 +For Machines Having Serial Numbers 19-2601 Thru 19-2603 Revision 1 - April, 1982

115

TROdAN

3

5------_104

~

.

I

j-

I I

\

i

G~ .

4

l09SL

FRONT AXLE ASSEMBLY Item

A 1 2 2A 3 4 4A 5 6 7 8

115A

Part No

2118469 2119296 2119243 2119244 2119245 2119242 2119218 6602197 2119265 2119264

Description

Qty

(For Machines Having Serial Numbers 19-2604 and Higher) Axle Assembly, Front Housing, Axle Plug .

Ring, Seal (N.l.)

Breather!t Oi 1 Plug, Drain Ring!t Seal (N.l.)

Gasket, Silastic - Carrier to Housing (3 oz. Tube) Plug, Filler Capscrew Brake Head Assembly (See Page 121)

1 1 1 1 1 1 1 1 2 16

-

Revision 1 - April, 1982

TRILIAN

3

5----___

'"

l _____ ~;J~/ "

~

-"",

/-

•

I I i

G~4

\ lO95L

REAR AXLE ASSEMBLY Item Part No A 1 2 2A 3 4 4A 5 6 7 8 9

Description

(For Machines Having Serial Numbers 19-2604 and Higher) Axle Assembly, Rear Housing, Axle Plug, Filler Ring, Seal (N.l.)

Breather, Oi 1 Plug, Drain Ring, Seal (N.l.)

Gasket, Si1astic - Carrier to Housing (3 oz. Tube) Plug, Filler Capscrew ------- Not Applicable Brake Head Assembly (See Page 121)

2118470 2119210 2119243 2119244 2119245 2119242 211921.8 6602197 2119265 2119264

Revision 1 - April, 1982

Qty 1 1 1 1 1 1 1 1 2 16

-

115B

••ao.l. .

14- __

'~

-

23

13 _ _

/ /

/

l098L

116

TRDlAN FRONT AXLE PLANETARY HUB (For Machines Having Serial Numbers Thru 19-2468 & 19-2601 Thru 19-2603) Item

Part No

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 1-9 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44

6602603 6602598 2037721 6602599 6601588 2037717 6602604 6601199 6601198 6601194 6601201 6602754 6602734 2017688 2017694 6601780 6600645 6602304 2006506 6602735 6602736 6602604 ------6601195 6601202 6601189 2044164 2037588 2016972 2016968 2016970 2017602 2017534 2017608 2017628 6600250 2017614 6600249 2044167 6602197 2017646 6602413 6600646 2006298

Descri pt ion

Housing Assembly Adapter, Brake Bolt Locknut F1atwasher Bolt F1atwasher Sleeve Seal, Oil Cup, Inner Bearing Cone, Inner Beari ng Shaft, Axle Hub and Cup Assembly (Includes Items 10 and 24) (See Note) Stud, Wheel Nut, Wheel Stud Stud Nut, Spider to Hub Flatwasher Plug, Drain Disc, Brake Capscrew Flatwasher Head Assembly, Brake (See Page 121) Cup, Outer Bearing Cone, Outer Bearing Ring, Gear Hub and Sleeve Assembly Lock, Ring Gear Capscrew Gear, Planetary Ring Nut, Wheel Bearing Retainer, Bearing Nut Washer and Pin Assembly Gear, P1 anetary Sun Ring, Snap Spider, Planetary Gear Shaft, Planetary Pinion Pinion, Planetary Washer, Pinion Inner Washer, Outer Thrust Gasket Material, Silastic (3 oz. Tube) Thrust Button Cover and Thrust Button Assembly (Includes Item 41) Capscrew Plug, Oil Level NOTE:

Qty

1 2 16 16 16 8 8 2 2 2 2 2 2 24 24 24 24 24 2 2 24 24 _ 2 2 2 8 16 2 2 4 2 2 2 2 6 6 6 6 1 2 2 16 2

When replacing 6602734 Hub, order PIN 6602890 Hub Assy., conSisting of 1-6602889 Hub & Cup, 12-6602887 Capscrew and 12-6601588 Washer.

Revision 1 - April, 1982

117

1110.1. .

;- .

.' ? /

/

---23

........... )

/

l098L

118

TROIAN REAR AXLE PLANETARY HUB GROUP (For Machines Having Serial Numbers Thru 19-2468 and 19-2601 Thru 19-2603) Item

Part No

1

6602594 6602598 2037721 6602599 6601588 2037717 6602604 6601199 6601198 6601194 6601201 6601402 6602734 2017688 2017694 6601780 6600645 6601119 2006506 6602735 6602736 6602604

2 3 4 5 6 7 8 9

10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44

6601195 6601202 6601189 2044164 2037588 2016972 2016968 2016970 2017602 2017534 2017608 2017628 6600250 2017614 6600249 2044167 6602197 2017646 6602413 6600646 2006298

Description

Housing Assembly Adapter, Brake Bolt Locknut Flatwasher Bolt Flatwasher Sleeve Seal, Oil Cup, Inner Bearing Cone, Inner Bearing Shaft, Axle Hub and Cup Assembly (Includes Items 10 and 24)(See Note) Stud, Wheel Nut, Wheel Stud Stud Nut, Spider to Hub Fl atwasiler Plug, Drain Disc, Brake Capscrew Flatwasher Head Assembly, Brake (See Page 121) Cup, Outer Bearing Cone, Outer Bearing Ring, Gear Hub and Sleeve Assembly Lock, Ring Gear Caps crew Gear, Planetary Ring Nut, Wheel Bearing Retainer, Bearing Nut Wasiler and Pin Assembly Gear, Planetary Sun Ring, Snap Spider, Planetary Gear Shaft, Planetary Pinion Pinion, Planetary Washer, Pinion Inner Washer, Outer Thrust Gasket Material, Silastic (3 oz. Tube) Thrust Button Cover and Thrust Button Assembly (Includes Item 41) Capscrew Plug, Oil Level NOTE:

Qty

1 2

16 16 16 8 8 2 2 2 2 2 2

24 24 24 24 24 2

2

24 24 2 2

2 8

16 2 2 4 2 2 2 2 6 6 6

6 1 2 2

16 2

When replacing 6602734 Hub, order PIN 6602890 Hub Assy.consisting of 1-6602889 Hub and Cup, 12-6602887 Caps crew and 12-6601588 Washer.

Revision 1 - April, 1982

119

.-

• Dd. . ~.-.

6181

119A

.

Revislon

1

- April, 1982

TROIAN AXLE PLANETARY HUB

Item

1 2 3 4 5 6 7 8 9 10

11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43

Part No

2119212 2119213 2119214 2119215 2119216 2119217 2119219 2119218 2119220 2119221 2119222 2119223 2119224 2119225 2119226 2119227 2119228 2119229 2119230 2119231 2119232 2119233 2119429 2017694 -------

2119234 2119235 2119236 2119237 2119238 2119239 2119240 2119241

-------------------------------------

2119246 2119247 2119248 2119249

Description

(For Machines Having Serial Numbers 19-2604 & Higher) (Four groups used per machine; quantity shown is for one group) Washer Beari ng, Roller Pinion, Planetary Snap Ring OIRing Shaft, Planetary Pinion Plug Ring, Seal Plug Snap Ring Spider, Planetary Bolt Thrust Button Snap Ring Gear, Sun Spacer Nut Lock Gear, Planetary Ring Hub,Ring Gear Ring, Retaining Hub, Planetary Stud, Wheel Nut, Wheel (N.I.) Not App 1icab 1e Disc, Brake Bolt Washer Nut Bearing Bearing Seal Shaft, Axle Housing, Axle (See Page 115A-115B) Ring, Seal (See Page 115A-115B) Plug (See Page 115A-115B) Plug (See Page 115A-115B) Ring, Seal (See Page 115A-l15B) Breather (See Page 115A-115B) Spindle Capscrew Washer Nut

Revision 1 - April, 1982

Qty

6 3 3 3 3 3 2 2 2 3 1 20 1 1 1 1 2 1 1 1 1 1 12 12

-1

20 20 20 1 1 1

1

-1 12 12 12

119B

TROd. .

BRAKE HEAD ASSEMBLY (For Machines Having Serial Numbers Through 19-2468) Item

A A B 1 2 3 4 5

6 7 8

9 10 11

12 13

120

Part No

Description

Qty

6602620 Brake Head Assembly (R.H. front, L.H. Rear) Includes Items 1 through l3} 6602621 Brake Head Assembly (L.H. Front, R.H. Rear) Includes Items 1 through 13) 6955990 Kit, Seal (Includes Items 3,4 and 13) ------- Caliper (N.S.S.) Order Item A 6602623 Piston 6602622 Seal 6602624 Boot 6602625 Shoe & Lining Assembly 6602628 Retainer 2037700 Capscrew 6600032 Flatwasher 6601247 Screw, Bleeder 6602627 Cover 2006504 Capscrew 6601119 Flatwasher 6602629 Seal

1 1 1

-1 2 2 2 2 4 4

1 1 3 3 1

Revision 1 - April, 1982

TRILIAN

3

,

-.........:::

2

~

I r-_ ___

/

----9

_

',..L

--,

[_~_l~~~~~~~~~~~~~~~~~~~~Th~ruInc1~ud:;:e:s-:-:lt---~~ ~~~~~~r-(~F_o~r~M:a:Ch~l.:n:eS~~H:a~Vi~nl~g~s~K~E~.~HEVA~D~A~S~S~E~MB~L~Y:=~------------------ers 19-2601

~Item I Part No I A

_

6602910

A

6602911

Brake1 Head Assemb1 t ead A ssemb1y (R

Brake HhrOugh 13)

C'1~

I

L-

.H. Front, L.H.

~~d!~~~e~'1

Rear)

r aty-

-

1

----

(N.S.S.)

and 13)

1 1

-1

ems

2 2 2 2 4

~~~~

66026241 ~~0022625 . Assemb1 628 Shoe Ret" &Li nlng 2037700 alner y

8

6600032 66012471 66026271 2006504 6601119 6602753,1SI

I

Capscrew F1atwasher Screw, Bleeder Cover Capscrew F1 atwasher Seal

Revision 1 - April , 1982

I

I

6956091 through 13) y (L.H. Front ' R.H. Rear) Includes Items _______ K"t 1Seal (Inc1ud

; 67 9 10 11 12 13

19-2603)

Description

~ ~~~~~~~I p~s~~~r

B 1

1

1 en a Numb

4

1 1

3 3

-

I

1

120A

TR. . . . . .

9

6185

BRAKE HEAD ASSEMBLIES (For Machines Having Serial Number 19-2604 and Higher) Item

A B C D 1 2 3 4 5 6 7 8 9

In

Part

No

Description

2119262 Brake Head Assy. (Rear Axle (Front Axle - LH Forward) 2119260 Brake Head Assy. (Rear Axle (Front Axle - RH Forward) 2119261 Brake Head Assy. (Rear Axle (Front Axle - LH Rear) 2119259 Brake Head Assy. (Rear Axle (Front Axle - RH Rear) 2119250 Valve, Bleeder 2119251 Bolt 2119252 Bolt 2119236 Washer 2119253 Washer 2119254 Nut 2119255 Kit, Seal Ring 2119256 Cover, Side 2119257 Shoe & Lining Kit i?llQ''iA

'hi~ld

.

Revision 1 - April, 1982

Qty

- RH Rear) - LH Rear) - RH Forward)

2 2 2

- LH Forward)

2 8 8 8 32 16 16 8 16 4 Q

121

Tleo....

21

122

2&

TROIAN Front Axle Differential Group (For Machines Having Serial Numbers Thru 19-2468 & 19-2601 Thru 19-2603) Item

Part No

A B C

6602755 6602662 6602663 6602665 6956000

0 E

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

20 21 22 23 24 25

-------------------------------------------------

2016864 6600059 6602672 6602743 2034640

-------

6600406 6602716 6600410 6602666 8415656 8415657 8415658 8415659 8415660 8415661 8415662 8415663 8415664 8415665 8415666 8415667 8415668 8415669 8415670 8415671 841"5672 8415673 6602667 2016714 2016712 2016710 2037638 6600861 6602738 6602669

Description Differential Carrier Assembly (Incl. Items 7 thru 47) Different i a1 Carrier and Cap Assembly (Incl. Items 7 thru 10) Differential Case Assembly (Incl. Items 29 thru 31) Cage, Pinion Forward Bearing Assy. (Incl. Items 14 thru 16) Kit, Ring Gear Bolt (Incl. Items 32 thru 34) Housing, Axle (See Page 114) Stud (See Page 114) Breather (See Page 114) Plug (See Page 114) Plug (See Page 114) Plug (See Page 114) Carrier, Differential (N.S.S.) - Order Item B Cap, Bearing (N.S.S.) - Order Item B Capscrew Washer Gear, Drive and Pinion (7.17:1) Bearing Ring, Lock Cage, Bearing (N.S.S.) - Order Item D Cup, Inner Cup, Outer Cone, Inner Cone, Outer Spacer - .234 Spacer - .235 Spacer - .236 Spacer - .237 Spacer - .238 Spacer - .239 Spacer - .240 Spacer - .247 Spacer - .254 Spacer - .261 Spacer - .268 Spacer - .275 Spacer - .282 Spacer - .289 Spacer - .296 Spacer - .242 Spacer - .244 Spacer - .246 Seal Oil Shim (.010) Shim (.005) Shim (.003) Capscrew Washer Yoke & Slinger (Incl. Item 25) Slinger

Revision 1 - April, 1982

Qty 1 1 1 1 1

-1 2 4 4 1 1 1

-1

1 1 1 AR AR AR AR

AR AR AR AR AR AR AR AR AR AR

AR AR AR AR 1 3 4 1 8 8 1 1

123

.AO.....

Front Axle Differential Group

Item

Part No

26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47

6602704 6602703 6600421

124

-------

8410639 6602304 8410640 2042296 6600032 6602664 6602644 6602670 6602670 6602671 6600704 6602179

-------------

6602756 6600429 .6600419 6600428

Oescript ion

Nut Washer Spider Case Half (N.S.S.) (Order Item C) Capscrew Washer Bolt Nut Washer Cone, Bearing (L.H.) Cone, Bearing (R.H.) Cup, Bearing (L.H.) Cup, Bearing (R.H.) Ring, Adjusting Pin, Cotter Gasket, Silastic (3 oz) Nut (See Page 114) Washer (See Page 114) Gear, Side Washer, Thrust Gear, Pinion Washer, Thrust

Qty 1

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1 1

16 16 12 12 12 1 1 1 1 2 2 1

-

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125A

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Revislo

6188

1 - Ap ril, 1982

TROIAN FRONT AXLE DIFFERENTIAL GROUP

Item

Part No

A 1 2 3 4 5 6 7 8 9 10

2119297 2119263 2119264 2119266 2119267 2119268 2119269 2119270 2119271 2119272 2119273 2119274 2119275 2119276 2119277 2119278 2119279 2119298 2119299 2119286 2119287 2119288 2119289 2119290 2119291 2119292 2119293 2119300 2119301 2119302 2119303 2119304 2119236 2119294 2119265 2119295

11

12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35

Description

(For Machines Having Serial Numbers 19-2604 and Higher) Differential Assy. (Incl. Items 1-35) Carrier & Cap Assy.

Bolt Bearing Cage, Bearing Bearing Ring Shim (Thin) Shim (Medium) Shim (Thick) Cover, Bearing Cage Bolt Bolt Washer, Lock Seal Yoke & Slinger Assy.

Nut Gearset, Ring and Pinion No-Spin Assy.

Differential Case Assy.

Bolt Washer, Lock Bolt Bearing Nut, Adjusting Lock Bolt Spider Clutch and Holdout Ring Spring Retainer, Spring Gear, Side Washer Bolt Plug Ring, Seal

ReviSion 1 - April, 1982

Qty

1 1 16 1 1 2 1 AIR AIR AIR 1 2 8 2 2 1 1 1 l' 1 16 16 16 2 2 2 2 1 2 2 2 2 4 4 2 1

125B

lAOd. . .

&

2

3

/

/

/

/

/ .....

126

.....

I

............ /

TROJAN Rear Axle Differential Group (For Machines Having Serial Numbers Thru 19-2468 & 19-2601 Thru 19-2603) Item

Part No

A B

6602429 6602297 6601070 6602657 6956024

C D E 1

2 3 4

5 6

7 8

2037705 6600032 11 6602430 llA 6601077 12 6602796 13 6601071 14 15 6602416 16 6602416 17 6602417 18 6602417 19 20 6602419 21 6601073 21 6601072 21 6601074 22 2031500 23 24 6601079 25 6602422 26 6600809 27 2016674 28 -2040740 29 30 6602606 31 6601119 32 6602607 33 6600645 34 6602304 35 2040744 36 2040744 37 6602134 38 6602134 39 2040749 40 2044169 41 6602179 42 9

10

Description

Differential Carrier Assembly (Incl. Items 7 thru 47) Differential Carrier and Cap Assembly (Incl. Items 7 thru 10) Differential Case Assembly (Incl. Items 29 thru 31) Cage, Pinion Forward Bearing Assy. (Incl. Items 14 thru 16) Kit, Ring Gear Bolt (Incl. Items 32 thru 34) Housing, Axle (See Page 115) Stud (See Page 115) Breather (See Page 115) Plug (See Page 115) Plug (See Page 115) Plug (See Page 115) Carrier, Differential (N.S.S.) - Order Item B Cap, Bearing (N.S.S.) - Order Item B Capscrew Washer Gear, Drive and Pinion (Incl. Item 26) Thrust Washer (Between Lockring and Bearing) (N.I.) Bearing Ring, Lock Cage, Bearing (N.S.S.) -Order Item D Cup, Inner Cup, Outer Cone, Inner Cone, Outer Spacer (.N.S.S.) Order Item D Seal Oil Shim (.010) Shim (.G05) Shim (.003) Capscrew Not Applicable Yoke & Slinger (Incl. Item 25) Slinger Nut Washer Spider Case Half (N.S.S.) (Order Item C) Capscrew Washer Bolt Nut Washer Cone, Bearing (L.H.) Cone, Bearing (R.H.) Cup, Bearing (L.H.) Cup, Bearing (R.H.) Ring, Adjusting Pin, Cotter Gasket, Silastic (3 oz) Nut (See Paoe 115)

Revision 1 - April, 1982

Qty

1 1 1 1

1

1 2 4 4 1 1 1 1 1 1 1 1

1

3 4 1 8 1 1 1 1 1

8 8

12 12 12 1 1 1 1 2 2 1

127

Rear Axle Differential Group

Item

43 44

45 46 47

128

Part No

------- Washer (See Page 115) 6602421 Gear, Side 2040741 Washer, Thrust 2040743 Gear, Pinion 2040752 Washer, Thrust

Descri pt ion

Qty

-

2 2 4 4

.-

• Dd. .

128B

.

Revislon 1 - April, 1982

TROIAN REAR AXLE DIFFERENTIAL GROUP

Item

Part No

Description

(For Machines Having Serial Numbers 19-2604 and Higher) 2119211 Differential Assy. (Incl. Items 1-33) 1 2119263 Carrier & Cap Assy.

2 ------- Bolt (See Page 115B) 2A 2119265 Plug 3 2119266 Bearing 4 2119267 Cage~ Bearing 5 2119268 Bearing 6 2119269 Ring 7 2119270 Shim (Thin) 8 2119271 Shim (Medium) 9 2119272 Shim (Thick) 2119273 Cover~ Bearing Cage 10 11 2119274 Bolt 12 2119275 Bolt 13 2119276 Washer~ Lock 14 2119277 Seal 15 2119278 Yoke & Slinger Assy.

16 2119279 Nut 17 2119280 Gearset, Ring and Pinion 18 2119281 Spider 19 2119282 Gear, Pinion 20 2119283 Washer~ Thrust 21 2119284 Gear~ Side 22 2119285 Washer, Thrust 23 2119286 Differential Case Assy.

24 2119287 Capscrew 25 2119288 Washer~ Lock 26 2119289 Bolt 27 2119290 Bearing 28 2119291 Nut~ Adjusting 29 2119292 Lock 30 2119293 Bolt 31 2119236 Washer 32 2119294 Screw 33 2119295 Ring~ Seal A

Revision 1 -

April~

1982

Qty

1 1

-2 1 1 2 1 AIR AIR AIR 1 2 8 2 2 1 1 1 1 4 4 2 2 1 16 16 16 2 2 2 2 4 4 1

128C

TAO.IAN 1

J

I

5

FENDER INSTALLATION Item

1

2 2A 2B 3 3A 3B 4 5 6 7 8 9

Part

No

2115554 2031477 2031391 2031617 2031521 2032962 2031619 2115553 2099880 2031619 2031393 2031521 2099879

Description

Fender Assy., Bolt Washer, Lock Nut Bolt Washer, Flat Nut Fender Assy., Fender Assy., Nut Washer, Lock Bolt Fender Assy.,

R.H. Rear

L.H. Rear L.H. Front

R.H. Front

aty

1

4 4 4 2 2 2 1 1 6 6 6 1

*For Machines Having Serial Numbers Thru 19-2468. +For Machines Having Serial Numbers 19-2601 & Higher.

Revision 1 - April, 1982

129

rlaOdAN

130 Rev'lS10n .

1 - April~ 1982

TROIAN CAB (E/ROPS) Item

Part No

2102362 2118790 2104895 2105132 2104899 2105133 2104898 2105128 2104897 2105129 2104896 2105130 11 2105229 12 2105125 12A 2105126 12B 2105127 13 2105124 *14 2103673 *14 2103672 +14 2118766 +14 2118765 15 2105227 16 2105228 17 2104900 2111481 18 2105131 19 6851765 20 2036814 21 2031389 22 2031615 *23 2104957 +23 2118780 24 2104960 25 2031389 26 2031615 *27 6851636 *28 6951678 *29 6951096 *30 6950326 2031863 *31 32 2097638 33 ------34 2041074 35 2110451 36 ------37 ------38 2099826 39 2109265 2109266 40 2031391 *A +A 1 2 3 4· 5 6 7 8 9 10

Description

Cab, E/Rops (Incl. Items 1-34) Cab, E/Rops (Incl. Items 1-34) Glass, Rear Rubber, Glass Mounting - Rear Glass, Windshield - Front Rubber, Glass Mounting - Front Glass, Upper Front Quarter Panel Rubber, Glass Mounting - Upper Front Quarter Glass, lower Front Quarter Panel Rubber, Glass Mounting - Lower Front Quarter Glass, Rear Quarter Panel Rubber, Glass Mounting - Rear Quarter Panel Weather Seal - Shroud Opening Weather Sea1- - Bottom Sides Weather Seal - Bottom Front (N.I.) Weather Seal - Bottom Front (N.I.) Weather Seal - Bottom Rear Door Assy. R.H. (Incl. Items 19-22 and 23-26) Door Assy. L.H. (Incl. Items 19-22 and 23-26) Door Assy. R.H. (Incl. Items 19-22 and 23-26) Door Assy. L.H. (Incl. Items 19-22 and 23-26) Weather Seal - Door Top and Bottom Weather Seal - Door Sides Glass, Door Glass, Sliding (Option) Rubber~ Glass Mounting - Door Lock Washer Lockwasher Nut Hinge Hinge Screw Lockwasher Nut IT' Handle Bumper, Rubber Bolt Lockwasher Nut Bolt Not Applicable Nut, Elastic Stop Mirror (Includes Items 36 & 37) Nut (N.S.S.) Washer (N.S.S.) Mirror, Spot Bracket, Mirror - R.H. Bracket, Mirror - L.H. Lockwasher

Revision 1 - April, 1982

Qty

-

1 1 1 1 1 1 2 2 2 2 2 2 1 2 2 2 1 1 1 1 1 4 4 2 2 2 2 8 8 8 2 2 40 40 40 2 2 2 2 2 8

-8

2 2 2 2 1 1 4 131

TROIAN CAB (E/ROPS) Item

Part No

Description

Qty

41 2031617 Nut +42 6851210 Knob, Door Retaining +43 2036818 Washer +44 2117824 Tube +45 6954749 Spring +46 6954748 Nut +47 2036105 Bolt +48 2117879 Bumper, Rubber +.49 2117878 Washer, Flat +50 6950888 Washer, loc +51 . 2031863 Nut 52 2101196 Mirror, Inside Rear View (N.I.)(Optiona1) 53 2108570 Pipe, Mirror Mounting (N.I.)(Optional)

4 2

2 2 2 2 4 4 4 4 4 1 1

*For Machines Having Serial Numbers Thru 19-2468 +For Machines Having Serial Numbers 19-2601 & Higher

-

l31A

Revision 1 - April, 1982

.-

1.0.1"

1

132

13

14

WINDSHIELD WIPER KIT (OPTIONAL) Item

Part No

2112360 2096015 6850709 6850708 6952961 2049429 6850707 6850706 6850705 6850704 6850703 2093617 10 2030745 10 2030743 lOA 2031389 11 2080151 12 6952973 13 2092474 13 2092474 14 2092478 14 2092478 15 2031425 15A 2031389 15B 2031615 16 ------1 1 2 2A 3 3A 4 5 6 7 8 9

17

-----

18 19 20 21 22 22 23 24 25 26 27 27 28 28A 29

2080167 2094254

-------

-------

2115149 2115149 2062303

-------------------

2303854 2102126 6952971 6952972 2079166

Description Arm, Wiper (Front) Arm, Wiper (Rear) Nut, Cap Washer (N.1.)

Nut (Front) Washer, Front Driver Cap, Rubber Nut Washer, Steel Washer, Fibre Spacer (Front) Bolt (Front) Bolt (Rear) Washer, Lock .

Adapter ( Inc 1. Items 3, 3A and 12) (Front) Gasket (Front) Pad, Mount (Front) Pad, Mornt (Rear) Motor, Wiper (Front) (Incl. Items 2, 2A and 4-8) Motor, Wiper (Rear) (Incl. Items 2, 2A and 4-8) Bolt (Rear) Washer, Lock (Rear) Nut (Rear) Knob (N~S.S~) (Order Item 19) Nut (N.S.S.) (Order Item 19) Lug, Mornt (Rear) Switch, Wiper Wiper Motor, Front (See Item 14) Switch, Battery (See Battery and Wiring) Harness, Wire (Front) Harness, Wire (Front and Rear) Terminal, Female Switch, Wiper (Front) (See Item 19) Switch, Wiper (Rear) (See Item 19) Wiper Motor, Rear (See Item 14) Blade (Front) Blade (Rear) Bolt Nut Clip (N.1.)

Qty 1 1 2 2 1 1 2 2 2 2 2 1 2 2 4 1 1 1 1 1 1 2 2 2

-

-

1 2

-

1 1 6

-

1 1 2 2 8

133

lROd. .

6015

134

TROIAN WINTERIZATION KIT (OPTIONAL) Item 1 2 3 3A 3B 3C 3D 3E 3F 3G 3H 4 5 6 7 8 9 10 11 12 13

14 15 16 17 18 19 20 21 22 23 24 25 25A 26 26A 26B 26C °260 26E

Part No

Description

------- Switch, Battery (See Battery & Wiring)

2080024 2086957 6953795 6953796 6953797 6953803 6953799 6953800 6953801 6953802 2048525 2031390 2031616 2089677 2032829 2031473 2032853 2031473 2033126 2033126 2053268 2032038 2035713 2105351 2105714 2068574 2068352 2068574 2031866 2031860 2031817 2115538 2051232 2079176 2036097 6950326 2103866 2108344 2033064

Wire Heater Casing (N.1.)

Base (N.1.)

Core (N.1.)

Motor (N. 1. ) Switch, (N.1.)

Fan Assembly (N.I.) Val ve (N. 1. ) Plug (N.1.)

Mount, Shock Washer, Lock Nut Wire Clamp Bolt Clamp Bolt Hose Hose Bushing, Reducer Clamp, Hose Nipple, 90 0 Floormat, Rear Floormat, Front Terminal Connector, 3-way Terminal Lockwasher Nut Bolt Fan, Front Defroster (Supersedes 2079176) Loom Fan, Rear Defroster (N.I.) Bolt (N. 1.)

Lockwasher (N.I.) Bracker, Mounting (N.I.) Wire Assembly (N.I.) Connector, Wire (N.I.)

Revision 1 - April, 1982

aty

-

1 1

1 1

1 1 1 1 1 2 4 5 5 1 1 1 1 1 1 1 2 4 2 1 1 1 1 1 4 4 4 1 1 1 4 4 1 1

1

135

•••0.1. .

1

j

1

c:.~.

...

J

____ 4

-~----3 ~---5

-~.

15

I

12

I

~

TP2997

136

TROIAN AUTOMATIC BUCKET LEVELER (OPTIONAL) Item Part No

1 1A lB 2 3 4 5 6 7

8 8A 8B 9 10

2096433 2031390 2031370 2097362 6951336 2031615 2093708

-------------

2031475 2031617 2031391

-------

2106172

11

-------

12 12A 12B 13 14

2031829 6950326 2031860 2105613 2108972

14A 15 16 16A . 16B

2108971 2096432 2030794 2031371 2031391

17

-------

Description

'U' Bolt Washer, Lock Nut Arm, Indicator Screw, Set Nut Magnet, Round Bar Cylinder, Bucket (See Page 58) Valve, Main Control (See Pages 62 - 64) Bolt Nut lockwasher Connector (Furnished with Item 10) Wire Assembly (Switch to Terminal B1ock)(Not as III ustrated) (Supersedes PIN 20~7464) Not App 1icab 1e Screw Washer, Lock Nut Connector, Watertight (Supersedes PIN 2091178) Switch, Proximity (Supersedes PIN 2099670 and 2099683) Includes Item 14A) Plate, Caution (N.I.) Bracket, Switch Bolt Nut Washer, Lock Wire Assembly (Terminal Block to Main Valve) (See Pages 48 through 50)(N.I.)

ReviSion 1 - April, 1982

Qty

1 2 2 1 1

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AUTOMATIC HOIST CUT-OUT

Item

1 2 2A 3 4 5 6 7 8 9 9A 9B 10 lOA lOB 11 12

138

Part No

Description

Qty

2105613 Connector, Watertight (Supersedes PIN 2091178) 2108972 Switch, Proximity (Supersedes PIN 2099670 and 2099683) (Includes Item 2A) 2108971 P1 ate, Caution (N. 1.)

2093708 Magnet, Round Bar 6951336 Screw, Set 2031615 Nut ------- Valve, Main Control (See Index) ------- Not Ap 11 icab le ------- Connector (Furnished with Item 11) 2031475 Bolt 2031617 Nut 2031391 Lockwasher 2031819 Screw 2032957 Washer, Flat 6950326 Washer, Lock 2106171 Wire Assembly (Switch to Terminal Block) (Not as Illustrated) (Supersedes PIN 2097504) ------- Wire Assembly (Terminal Block to Main Valve) (See Pages 48 through 50) (N.I.)

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Revision 1 - April, 1982