O and K WHEEL LOADER 1700-TB063 PARTS MANUAL - PDF DOWNLOAD

PARTS MANUAL AND OPERATING INSTRUCTIONS MODEL 1700 Manual No. TB063 MANUAL PART NO. 2022704

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PARTS MANUAL AND OPERATINCi INSTRUCTIONS Machine Serial No. Engine Model

. Serial No.

Transmission Part No.

Serial No ..

Front Axle Part No.

Serial No.

Rear Axle Part No.

Serial No.

MODEL 1700 Manual No. TB063 MANUAL PART NO. 2022704

CONSTRUCTION EQUIPMENT DIVISION TROJAN CIRCLE· BATAVIA. NEW YORK 14020 TELEPHONE: 716/343-4202

October, 1969

INTRODUCTION The Trojan® Tractor Shovel is one of a long line of outstanding Eaton Yale & Towne achievements. It embodies the ideal combination of modern engineering skill, the finest of material and workmanship, and the richness of experience gained in more than thirty years in the construction and development of. material handling equipment.

Although we believe this Tractor Shovel to be the finest of its kind, the life and performance of the unit depends not only upon proper application within the range of its rated capacity, but also upon the care and lubrication you give it.

This manual is intended to provide sufficient information for a mechanic experienced in heavy construction equipment repair to make such adjustments and parts replacement as may be needed. We recommend that an inexperienced person refrain from making adjustments and repairs, as such action may result in very costly repairs to the machine. Your distributor has a large supply of replacement parts in stock and an efficient well equipped service department to assist you if the need arises.

At the time this manual is issued to you, it covers the latest information and data available at the time of printing. However, at the discretion of the Construction Equipment Division, its contents are subject to change without notice. This reservation is in keeping with the Division's policy of constant progressive improvement and refinement of all our products. As a result of such policy, certain changes may be made from time to time which will not be covered in this manual.

Always refer to the SERIAL NUMBER of your machine when ordering parts. The serial number plate is mounted in the operators compartment.

When ordering parts for your Trojan it is absolutely essential that you include the machine SERIAL NUMBER on your order. This is particularly true in view of the design changes which may have occurred after this printing. Without the SERIAL NUMBER, neither the Distributor nor the Construction Equipment Division will be able to determine the exact specifications under which your machine was built. In many cases newly designed and improved parts are interchangeable with parts of older machines. Without the SERIAL NUMBER of your unit, it is impossible to determine whether these latest improved parts can or cannot be installed on your machine.

USE ONLY TROJAN AUTHORIZED AND APPROVED REPLACEMENT PARTS

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EATON YALE & TOWNE INC.

TB063

INDEX GENERAL INSTRUCTIONS

Page Adjustments ..................... 15 thru 20 Battery ....... ".........................28 Capacities, Pressures, Electrical System ....... 12 Filters and Breathers ..................20,21 Instrument Panel .................. 7 thru 11 Lubrication Charts ....................26, 27

Page Lubrication Instructions ............ 21 thru 25 Operating Instructions .................... 14 Preparation for Operation ................ 6,7 Safety Precautions ....................... .4 Start-Up Procedure ....................12,13 Tires ...............................28,29

PARTS LISTING A

Accelerator Pedal and Linkage (GM) ...... 54, 55 Accelerator Pedal and Linkage (PD) .......52,53 Air Cleaner (PD) ......................... 56 Air Cleaner (GM) ........................ 57 Air Compressor ........................ 111 Air Compressor Piping (PD) ........... 106, 107 Air Compressor Piping (GM) ..........108, 109 Axle Assembly, Front ................... 118 Axle Assembly, Rear .................... 119 B

Ball Slip Assembly ...................... 116 Battery and Wiring (PD) ................ 60,61 Battery and Wiring (GM) ............... 62,63 Brake Controls and Lines (PD) ......... 102,103 Brake Controls and Lines (GM) ........104, 105 Brake, Front and Rear Axle ........... 122, 123 Brake, Parking ......................... 100 Bucket Assembly ....................... .42 Bucket Cylinder ......................... 76

Buck~t:J~~~~~~~~~~~?~t~~C:;:l i~;r\'~~:tf~(\:;\~~~i;:'.~~' Cab . ....\~~;;:,~;.

ClutcWGr6r Cluttij·.Gt6 Clutch ....

Compre Comp:{e Control MaihH¥~r~tifi~~('. ~~!lp'{J,GUK

Ether Starting Kit •...................... .48 Exhaust System (GM) ...•................ 59 Exhaust System (PD) ..................... 58 F Filter Element Assembly, Hydraulic Oil ....... 74 Filter Assembly, Steering Hydraulic Oil ....... 74 Filter Assembly, Transmission Oil ...........85 Floorboards ......................... 32, 33 Frame, Main ......................... 36, 37 Front Axle Brake Group ............. 122,123 Fuel Tank and Lines (GM) .............. 54, 55 Fuel Tank and Lines (PD) .............. 52,53 G

Gauges, Instrument Panel .................. 51 Grille .............................. 30,31

H Head Lights ............................ 64 Hood .............................. 30,31 . " .. 70, 71 · .68,69 · .72,73 ; .. 66,67 ...... 78 ..... 84 ..... 51

ConttoI¥ah\~''Asse'n'tb~y~.·l'~.

Converter Assembly,Torque l' Cylinder, Bucket ........................ 76 Cylinder, Lift ........................... 77 Cylinder, Steering ........................80

· .40,41 ift Arm . . . . . ."1';. .. .40, 41 Lift Arm Linkage ~: .................. .40, 41 Lift Cylinder ...........................77 Lights ................................. 64

D

Decals ................................. 65 Differential Group, Front and Rear Axle . 124,125 Directional Levers ....................86,87 Dual Brake Valve ................... 112,113 E

Electrical System (GM) ................ 62, 63 Electrical System (PD) ................. 60, 61 Engine and Related Parts (GM) ............ .47 Engine and Related Parts (PD) ............. .46 Engine Controls (GM) ................. 54, 55 Engine Controls (PD) .................. 52,53

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M

Main Frame Components ............... 36, 37 Main Hydraulic System ................ 66, 67 Main Hydraulic Pump ..................72,73 Motor Mounts (GM) ..................... .47 Motor Mounts (PD) ..................... .46 Muffler (GM) ........................... 59 Muffler (PD) ............................ 58

o

Oil Filter Assembly, Steering ...............74 Oil Filter Assembly, Transmission ........... 85 Oil Filter Element Assembly, Hydraulic .......74

EATON YALE 8c TOWNE INC.

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INDEX (Continued)

Page P

Parking Brake Lever Assembly ............. .44 Parking Brake and Linkage ................ .45 Pillow Block Assembly ................... 117 Pivot Group ......................... 38, 39 Planetary Hub, Front and Rear Axle ....120,121 Power Cluster ..........................114 Propeller Shafts ........................115 Pressure Regulating Valve Assembly .......... 89 Pump, Main and Steering Hydraulic .......72,73 R

Radiator Assembly (GM) .................. 50 Radiator Assembly (PD) .................. .49 Radiator and Cooling System (GM) .......... 50 Radiator and Cooling System (PD) .......... .49 Range Selector Lever ..................86,87 Rear Axle .............................119 S Seat ............................... 32,33 Sheetmetal .......................... 30,31 Steering Cylinder ........................80 Steering Gear Installation ..............•...81 Steering Gear Assembly ................82, 83 Steering Hydraulic Filter ..................74 Steering Hydraulic System .................78 Steering Pump .......................72,73

Page Steering Valve Assembly (Cushion) ..........79 Switch, Clutch Cut-Out ..................101 T

Throttle Linkage (GM) ................. 54,55 Throttle Linkage (PD) ................. 52,53 Tires and Wheels .........................75 Tools .................................65 Torque Converter Assembly .............90, 91 Transmission Assembly ................92, 93 Transmission Case Assembly ............94, 95 Transmission Control Valve Assembly .....98,99 Transmission Controls .................86,87 Transmission Hydraulic System .............84 Transmission Mounting Parts .........•.....88 V Valve Controls, Main ..................70,71 Valve, Dual Brake ...................112,113 Valve, Main Hydraulic Control (2 Spool) ...68,69 Valve, Pressure R.egulating .................89 . Valve, Cushion ..........................79 W Wheels ................................ 75 Wiring (GM) .........................62,63 Wiring (PD) ................•........60,61

TROJAN STANDARD PARTS SECTION (See Index Rear of Manual)

SAFETY PRECAUTIONS

1.

Never leave the operators seat with the arms raised.

2.

Never leave the seat with the engine running.

3.

Set the parking brake before leaving the seat.

4.

Always look carefully before starting the machine in motion. one on the ground give a hand signal that all is clear.

".,.

Never lift the bucket over a ground crew or truck cab.

Have some-

6. Never carry a rider in the bucket.

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7.

Keep the brakes properly adjusted.

8.

Always stop the engine to make adjustments or lubricate the machine.

EATON YALE & TOWNE INC.

TB063

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TROJAN MODEL 1700 (LEFT VIEW) 1.

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6.

7.

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Bucket Linkage Bucket Cylinder Transmission Control Levers Linkage Control Lever Battery Box Air Cleaner

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10.

11.

12.

13.

Rear Section Rear Axle Main Pivots Lift Cylinder Front Section Front Axle

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GENERAL INSTRUCTIONS TROJAN TRACTOR SHOVEL - MODEL 1700 ORDERING PARTS In order to avoid delay, unnecessary correspondence, and to have your orders filled correctly, promptly and at the least possible expense, the following is the recommended procedure to use when ordering replacement parts. Call, wire or write your authorized TROJAN distributor, giving him the following information:

1. Your purchase order numbers.

2. Complete invoicing and shipping address.

3. Specify method of shipment; otherwise, least expensive method will be used.

4. Give the correct part numbers and descriptions, using your parts manual as reference.

5. Provide the model and serial number of your tractor shovel and the model and serial number of the major components for which these parts are required.

WHEN PARTS ARE RECEIVED

1. Check immediately for quantity, correctness and condition.

2. Advise your TROJAN distributor of any error.

3. Claims for damages during shipping, should be made to the carrier immediately. Trojan assumes no responsibility for damage during shipment.

SERIAL NUMBER PLATES The tractor shovel serial number plate is located in the operator's compartment to the right of the seat on the valve controls console. (See Fig. 1). Always give the serial number of the machine when ordering parts.

The Perkins Engine model and serial number is stamped into the engine block at the base of the fuel injection pump. Always provide the engine model and serial number when ordering parts from your Perkins Engine dealer.

The General Motors Engine serial number plate is located on the rocker arm cover on the right side of the machine.

The engine model, serial number and assembly group numbers are listed. Always provide engine model and serial numbers when ordering parts from your local GM Diesel dealer.

The transmission serial number plate is located on the right front of the transmission case. The part number and serial number of the transmission are stamped on the plate. (See Fig. 2.)

The torque converter ,serial number plate is located on the converter hotlsing. The part number and serial number of the converter are stamped on the plate.

The front axle serial number plate is located on the right rear side of the axle housing near the differential carrier. The rear axle serial number plate is located on the left front side of the axle housing and is also near the differential carrier.

The machine model and serial number, engine model and serial number, transmission part number and serial number, front axle part number and serial number and rear axle part number and serial number should be entered in the front of the parts and operator's manual for quick reference when ordering parts.

PREPARATION FOR OPERATION Before starting your TROJAN Tractor Shovel, place it on level ground and make the following checks: 1. Look at the serial number plates and enter all model and serial numbers on the title page of this Parts Manual and Operating Instructions. A block on the title page is provided for this information.

2. Check the entire machine for damage in transit.

A. See that all bolts, nuts or other attaching parts are tight.

B. Pay particular attention to the axle, transmission, engine mounting bolts and wheel mounting nuts. Refer to the torque chart at the end of this manual.

Fig. 1. Tractor Shovel Serial Number Plate

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3. Check all of the drain plugs, drain cocks, filler opening plugs, fuel lines, coolant lines and air cleaner connections to see that they are tight and do not leak.

EATON YALE & TOWNE INC.

TB063

4. Fill the fuel tank.

5. Check each battery cell. Make sure the plates are covered with "fluid. Add clean, distilled water to cover plates if necessary.

10. Refer to the list of capacities, electrical ratings and pressures, tabulated after the Instrument Panel and Operating Controls Section, for values for this machine.

6. Check to see that the cooling system is filled.

Check for anti-freeze protection if freezing conditions are expected.

7. Grease all lubrication points, referring to the lubrication section of this manual for location and type :>f lubrication required.

8. Check the oil level of the following items, referring to the lubrication section of this manual for location, quantity and type of lubricant required: A. Engine crankcase B. Front drive axle (outer hubs-planetaries and differential) C. Rear drive axle (outer h ubs-planetaries and differential) D. Main hydraulic reservoir TP2153

E. Transmission

9. Check tire air pressure. Be sure valve caps are in place.

1. Plate

2. Transmission

Fig. 2. Transmission Serial Number Plate

INSTRUMENT PANEL AND OPERATING CONTROLS Before any operation is performed, study the start-up procedure, instrument panel and operating controls and shut-down procedure.

Before operating any machine, it is necessary for the operator to become thoroughly familiar with the location and function of the controls and instruments. Study the following paragraphs carefully to know the location and purpose of each item shown in Fig. 3.

The operator must work slowly and carefully until he becomes thoroughly familiar with the machine.

Speed and skill will be attained more easily if the necessary time is spent acquiring complete familiarity with the machine and its operation.

The right side of the machine is to the right of the operator when he is sitting in the seat facing the bucket; the left side is to the left of the operator in this position.

AMMETER (2 Fig. 3)

1. Location: The ammeter is the first gauge mounted on the left side of the instrument panel.

2. Purpose: The ammeter indicates the amount of current flow to and from the batteries. A reading in the minus (-) range indicates that the batteries are discharging; a reading in the plus (+) range indicates that the batteries are charging.

ENGINE OIL PRESSURE GAUGE (3 Fig. 3)

1. Location: The engine oil pressure gauge is the second gauge from the left side of the panel.

2. Purpose: The engine oil pressure gauge indicates the pressure in the engine lubricating system. Refer to engine manufacturer's operation manual for correct operating pressure.

CLUI'CH CUT-OUT SWITCH (1 Fig. 3) 1. Location: The clutch cut-out switch is located to the extreme left, on the instrument panel.

2. Purpose: Position the clutch cut-out switch to the ON position to automatically disconnect the transmission clutches each time the service brakes are applied. This allows full engine supplied hydraulic power to be used to operate the lift and bucket cylinders.

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DASH LAMPS (4 Fig. 3) 1. Location: Two dash lamps are mounted above the instrument panel, one for each side of the panel.

2. Purpose: The dash lamps illuminate the instrument panel during night operation; they are controlled by the main light switch.

EATON YALE & TOWNE INC.

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1. Clutch Cut-Out Switch 2. Ammeter 3. Engine Oil Pressure Gauge 4. Dash Lamp 5. Water Temperature Gauge 6. Steering Wheel Spinner 7. Starter Button 8. Hourmeter 9. Air Pressure Gauge 10. Transmission Clutch Pressure Gauge 11. Torque Converter Temperature Gauge 12. Light Switch 13. Ignition Switch

14. Accelerator Pedal 15. Control Lever 16. Seat Adjustment Control.

1.7. Engine Shut Down Control (GM) 18. Etrergency Engine Shut Down (GM) 19. Ether Start Switch 20. Parking Brake Lever 21. Horn Button 22. Brake Pedal 23. Directional Control Lever 24. Plug Button 25. Speed Range Control Lever TP2190

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Fig. 3 Operator's Compartment

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EATON YALE 8: TOWNE INC.

TB063

ENGINE WATER TEMPERATURE GAUGE (5 Fig. 3)

1. Location: The engine water temperature gauge is the first gauge just to the left of center on the panel.

2. Purpose: The engine water temperature gauge indicates the temperature of the engine coolant. Refer to engine manufacturer's operation manual for correct operating temperatures.

STEERING WHEEL SPINNER (6 Fig. 3) 1. Location: The steering wheel spinner is located on the steering wheel.

2. Purpose: The steering wheel spinner allows the operator to turn the wheel rapidly and easily in either direction.

STARTER BUTTON (7 Fig. 3) 1. Location: The starter button is located on the instrument panel to the left of the steering wheel.

2. Purpose: The starter button closes the circuit to the engine starter sc1enoid. Press to operate engine starter; release when engine starts. To avoid overheating the starter, do not crank for more than 30 seconds in anyone cranking period. Refer to start-up procedure.

ENGINE HOURMETER (8 Fig. 3)

1. Location: The engine hourmeter is mounted just to the right of the center of the panel.

2. Purpose: The engine hourmeter indicates the operating time of the machine. It registers the operating time in hours and tenths of an hour.

The operating time, as indicated on the hourmeter, should be used as a basis for lubrication and maintenance schedules.

AIR PRESSURE GAUGE (9 Fig. 3)

1. Location: The air pressure gauge is mounted next to the hourmeter, just to the right of the steering wheel.

2. Purpose: This gauge indicates the air pressure in the air reservoir available for service brake power cluster operation. The gauge should read between 90 and 120 PSI. The machine must not be moved unless there is at least 60 pounds air pressure in the reservoir. If the air pressure falls below the specified range while operating, shut down immediately; refer to the brake section of this manual and correct the cause.

2. Purpose: This gauge indicates the pressure of the transmission hydraulic system at the control valve that is available to actuate the transmission clutches. This pressure should read between 240 and 280 PSI engine idle. If clutch pressure falls below 240 PSI, investigate the cause immediately to prevent transmission clutch. slippage. Refer to the transmission section in this manual.

TORQUE CONVERTER GAUGE (11 Fig. 3)

TEMPERATURE

1. Location: The torque converter temperature gauge is mounted to the extreme right of the instrument panel.

2. Purpose: This gauge indicates the temperature of the oil in the torque converter and transmission lubricating system as it leaves the torque converter. It will normally register between 210° and 230°F. If the temperature rises above 230° F., shift to a lower operating range. Should the temperature remain above normal investigate immediately and correct the cause. Refer to the torque converter section in this manual.

LIGHT SWITCH (12 Fig. 3) 1. Location: The light switch is located to the right of the steering wheel below the air pressure and transmission clutch pressure gauges on the instrument panel.

2. Purpose: Pull the light switch out to the first position to turn on the dash lights, headlights and red taillights. Pull it out to the second position to turn out the red taillights and to turn on accessory equipment connected to taillight terminal block. Dash lights and headlights remain on.

IGNITION SWITCH (13 Fig. 3) 1. Location: The ignition switch is located on the lower edge of the instrument panel, to the right of the center of the panel.

2. Purpose: The ignition switch energizes the starting motor circuit. Turn the key to the right for the ON position. Turn the key to the OFF position before leaving the operator's seat. Refer to shut-down procedure.

ACCELERATOR PEDAL (14 Fig. 3)

1. Location: The accelerator pedal is mounted on the front floorboard, to the right of the operator.

2. Purpose: Press the accelerator pedal to increase the speed of the machine. Release pressure to decrease speed.

TRANSMISSION CLUTCH PRESSURE GAUGE (10 Fig. 3)

CONTROL LEVER (15 Fig. 3)

1. Location: The transmission clutch gauge is the third gauge to the operator's right on the panel.

1. Location: The hydraulic control lever is located to the right of the operator's seat.

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EATON YALE & TOWNE INC.

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2. Purpose: The hydraulic control lever controls both bucket operation and linkage operation.

Bucket Operation: The bucket control section of the control lever has three positions. Push the lever to the right to tilt the bucket to dump the contE'nts; release the lever to the center hold position to hold the bucket at any given angle. Pull the lever to the extreme left to place the bucket in an upright position for transporting loads. The lever operates at any bucket height.

Linkage Operation: To raise the bucket, pull the lever back to the lift position. To hold the bucket at any height, move the lever forward one position to HOLD. To lower the bucket slowly with positive hydraulic down pressures, move the lever forward one position to the DOWN position. Move the lever all the way forward to the float position to lower the bucket quickly, or to allow the bucket to move freely following the grade contour while backgrading.

SEAT ADJUSTMENT CONTROL (16 Fig. 3)

1. Location: The seat adjustment control is located on the seat base, to the left of the operator.

2. Purpose: Pull the seat adjustment control to the rear to release the catch; this permits the operator to move the seat backward or forward.

ENGINE SHUT-DOWN CONTROL (17 Fig. 3) (G.M. Diesel Only)

1. Location: The engine shut-down control is located to the left of the operator's seat and above the ether start control.

2. Purpose: Pull the engine shut-down control to shut-off the flow of fuel to the engine, stopping the engine. Hold until engine stops, then return to original position. Turn ignition switch to "Off Position." Refer to shut-down procedure.

ENGINE EMERGENCY STOP CONTROL (18 Fig. 3) (GM Diesel Only)

1. Location: The engine emergency stop control is located to the left of the operator's seat and above the GM engine stop control handle.

2. Purpose: The engine emergency stop control is to be used only when normal engine stopping procedures fail. Pull the control to cut off all air flow to the engine and stop it immediately.

When the engine is stopped by this method, it must not be restarted until the cause of trouble is repaired. (REFER TO MACHINE SHUTDOWN PROCEDURES).

2. Purpose: The ether start kit supplies a charge of ether to the intake manifold for starting in cold weather. To use kit, pull the control once, then immediately press the starter button.

Refer to start-up procedure in cold weather (+40°F. and below).

PARKING BRAKE LEVER (20 Fig. 3) 1. Location: The parking brake lever is located immediately to the left of the operator's seat.

2. Purpose: Pull the lever up to set the parking brake. Release the parking brake by moving the lever down before putting the machine in motion to prevent damage to drum and lining.

HORN BUTTON (21 Fig. 3)

1. Location: The horn button is mounted in the center of the steering wheel.

2. Purpose: The horn button operates the electric horn. Depress the button to sound the horn.

SERVICE BRAKE PEDAL (22 Fig. 3)

1. Location: The service brake pedal is located on the floor in the front of and to the left of the operator.

2. Purpose: Press forward on the service brake pedal to actuate the brake power clusters, applying brakes to all four wheels. When the clutch cut-out switch is in the ON position, this also disconnects the transmission clutches.

CAUTION: There must be at least 60 pounds of air pressure in the brake system beforp the machine is moved.

DIRECTIONAL CONTROL LEVER (23 Fig. 3)

1. Location: The directional control lever is located left and forward of the steering wheel and is the uppermost of the two levers.

2. Purpose: The directional control lever controls the forward 01' reverse movement of the machine. Move the lever forward so the pointer indicates F to put the transmission in forward range; move it to the rear so the poillter indicates R to put the transmission in reverse.

The center position, with the indicator at N, puts the transmission in neutraL PLUG BUTTON (24 Fig. 3) 1. Location: The plug button is located of the starter button.

to

the left

2. Purpose: The plug button is installed for optional accessory installation. A special switch may be installed at this location.

SPEED RANGE CONTROL LEVER (25 Fig. 3)

ETHER START KIT CONTROL (19 Fig. 3)

1. Location: The ether start kit control is positioned to the left of the operator's seat.

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1. Location: The speed control lever is located left and forward of the steerillg wheel, and is the lower of the two levers.

EATON YALE & TOWNE INC.