ENGINE
SECTION
EM
ENGINE MECHANICAL
A
EM
C
D
CONTENTS MR16DDT
DRIVE BELT ..................................................... 20 Exploded View .........................................................20 Checking ..................................................................20 Tension Adjustment .................................................20 Removal and Installation .........................................20
PRECAUTION ............................................... 6 PRECAUTIONS ................................................... 6 Precaution for Procedure without Cowl Top Cover...... 6 Precaution Necessary for Steering Wheel Rotation after Battery Disconnect ..................................... 6 Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER" ................................................................... 6 Draining Engine Coolant ........................................... 7 Disconnecting Fuel Piping ......................................... 7 Precaution for Handling High Pressure Fuel System ............................................................................ 7 Removal and Disassembly ........................................ 7 Inspection, Repair and Replacement ........................ 7 Assembly and Installation ......................................... 7 Parts Requiring Angle Tightening ............................. 8 Liquid Gasket ............................................................ 8
AIR CLEANER FILTER ..................................... 22 Removal and Installation .........................................22
REMOVAL AND INSTALLATION ............... 25
J
ENGINE COVER ............................................... 25 Exploded View .........................................................25 Removal and Installation .........................................25 Exploded View .........................................................26 Removal and Installation .........................................26 Inspection ................................................................27
INTAKE MANIFOLD ......................................... 28 Exploded View .........................................................28 Removal and Installation .........................................29
NVH troubleshooting Chart ..................................... 18
PERIODIC MAINTENANCE ......................... 20
L
M
N
CHARGE AIR COOLER .................................... 31 Exploded View .........................................................31 Removal and Installation .........................................31 Inspection ................................................................32
COMPRESSION PRESSURE ............................17
NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING ............................18
K
AIR CLEANER AND AIR DUCT ....................... 26
Inspection and Adjustment ...................................... 14
SYMPTOM DIAGNOSIS .............................. 18
H
I
BASIC INSPECTION ................................... 14
Inspection ................................................................ 17
G
Exploded View .........................................................23 Removal and Installation .........................................23 Inspection ................................................................24
PREPARATION ..................................................10
CAMSHAFT VALVE CLEARANCE ...................14
F
SPARK PLUG ................................................... 23
PREPARATION ........................................... 10 Special Service Tools .............................................. 10 Commercial Service Tools ...................................... 11
E
O
CATALYST ........................................................ 33 P 2WD ............................................................................33 2WD : Exploded View ..............................................33 2WD : Removal and Installation ..............................33 4WD ............................................................................34 4WD : Exploded View ..............................................34 4WD : Removal and Installation ..............................35
EM-1
