Download Nichiyu PBP-70 Forklift Parts Manual PDF

Fig.4073B EPS MOTOR

Fig.4073B EPS MOTOR No.

Parts No.

Parts Name

(FUJII) (A) (B) (C) (D) (E) (F) i/a Remarks

1

37410-01460

Motor ass'y

1

1-1

37410-01460

Motor ass'y

1

(FUJII)

(A)=PBP9 (B)= (C)=

(D)= (E)= (F)=

(A=441AB****-) A

1

6 5 12 2 9 13

7 8

11

2

37430-01700

Yoke ass'y

1

3

37430-01710

Cover, D

1

4

37430-01720

Cover, C

1

5

37430-01730

Bolt

2

6

37430-01740

Cover, brush

2

7

37430-01770

Armature comp.

1

8

37430-01750

Bearing, D

1

9

37430-01760

Bearing, C

1

10

37430-01810

Seal, oil

1

11

37430-01800

Holder comp., brush

2

12

37430-01790

Brush comp.

2

13

37430-01820

Wire comp., lead

2

4

10 3

Note : 0.15kW,DC24V Location:See fig.1102

415-0247-02A (471-1071)

-29-

2008.10

Fig.4500 EPS CONTROLLER

(A)=PBP9 (B)= (C)=

Fig.4500 EPS CONTROLLER No.

Parts No.

Parts Name

(A) (B) (C) (D) (E) (F) i/a Remarks

1

54000-84731

Board comp., EPS

1

PBC106-22A

1-1

54000-84732

Board comp., EPS

1

PBC106-22B

1

PBC106-22C

(D)= (E)= (F)=

(A=441AB0021-) A

1-2

54000-84732

Board comp., EPS

(A=441AB0052-) A

1

54001-08130

Board comp., EPS

1

PBC106-22A-CS

1-1

54001-08131

Board comp., EPS

1

PBC106-22B-CS

(A=441AB0021-) A

1

See Fig.1011

Note :

485-0442-01 (485-0442)

-34-

2009.8

Fig.4400 MAIN CONTROLLER 1

(A)=PBP9 (B)= (C)=

Fig.4400 MAIN CONTROLLER 1 No.

Parts No.

Parts Name

(A) (B) (C) (D) (E) (F) i/a Remarks

1

54000-95591

Controller ass'y, main

1

CU106-80, Std, *1

1-1

54000-95592

Controller ass'y, main

1

CU106-80A, Std, *1

1

CU106-80B, Std, *1

(D)= (E)= (F)=

(A=441AB0053-) A

1-2

54000-95593

See Fig.1011

Controller ass'y, main

(A=441AB****-) A

1

54000-97102

Controller ass'y, main

1

CU106-81A, AUOT DUIDANCE, *1

1-1

54000-97103

Controller ass'y, main

1

CU106-81B, AUOT DUIDANCE, *1

(A=441AB0053-) A

2

54000-84590

Sink, heat

1

3

70000-56750

Module, FET

2

4

0016-06012

Bolt, w/washers

14

5

54000-95561

Board comp., MPU

1

PBC105-02A, Std

5-1

54000-95562

Board comp., MPU

1

PBC105-02A, Std

(A=441AB0053-) A

5

54000-96992

Board comp., MPU

1

PBC105-03A, AUOT DUIDANCE

5-1

54000-96993

Board comp., MPU

1

PBC105-03A, AUOT DUIDANCE

1

(A=441AB0053-)

2

A

3

8 4

6

54000-82110

Bracket, board

1

7

35890-00030

Spacer

6

8

0016-05012

Bolt, w/washers

4

9

39530-02180

Sensor, current

4

10

0075-04035

Screw, w/washers

4

11

54000-84711

Wire, lead

1

7

4 11 3

9 6

5

10

4 11 4 Note :

9

10

*1:Contents Fig.4400-4402 Parts important at the time of exchange 32390-14540 Grease, silicon

485-0456-01 (485-0456)

-31-

2010.8

Fig.4401 MAIN CONTROLLER 2

Fig.4401 MAIN CONTROLLER 2

See Fig.4400

7 8

Parts Name

(A)=PBP9 (B)= (C)=

(D)= (E)= (F)=

(A)(B)(C)(D)(E)(F) i/a Remarks

№

Parts №

1

54000-59120 Condenser comp.

1

2

80004-28730 Condenser

9

3

54000-59130 Bar, lead(1)

1

4

54000-59140 Bar, lead(2)

1

5

54000-59150 Sheet, insulator(1)

1

6

54000-59160 Sheet, insulator(2)

1

7

1995-32001 Holder, fuse

1

8

0000-72008 Washer, plain

4

9

0075-05016 Screw, w/washers

2

10

0016-06012 Bolt, w/washers

8

9

8 10

5

3 4 6

1 2

Note :

10

485-0456-02 (485-0456)

-30-

2006.10

Fig.4402 MAIN CONTROLLER 3

Fig.4402 MAIN CONTROLLER 3

WIRE HARNESS

Current sensor (Travel V-phase)

Parts №

Parts Name

1

54000-84701 Harness, controller

WIRE HARNESS (A)(B)(C)(D)(E)(F) i/a Remarks

(D)= (E)= (F)=

1

Travel FET

Current sensor (Travel U-phase)

Thermo sensor (travel FET)

Current sensor (Hyd. V-phase) Current sensor (Hyd. U-phase)

№

(A)=PBP9 (B)= (C)=

MPU board Harness body

Hydraulic FET

Thermo sensor (Hydraulic FET)

Main power supply

1

Note :

485-0456-03 (485-0456)

-31-

2006.10

Fig.4410 CONTACTOR

Fig.4410 CONTACTOR

1

3 7 6 A B

2

C

9 10 11 12 13

5

17 18

8 16

19

(D)= (E)= (F)=

(A)(B)(C)(D)(E)(F) i/a Remarks

№

Parts №

1

54000-85180 Contactor ass'y, main

1

BC

54001-07810 Contactor ass'y, main

1

SC

2

54000-85190 Base, contactor

1

3

70000-63851 Contactor

1

4

0016-06012 Bolt, w/washers

2

5

70000-59250 Nut, spring

2

6

0000-72008 Washer, plain

2

7

54000-59170 Bar, lead(3)

2

8

54000-59180 Terminal comp., fuse

1

54000-59180 Terminal comp., fuse

1

9

24200-29340 Base, fuse

1

10

0010-08035 Bolt

5

11

0000-00008 Nut

5

12

0000-70008 Washer, lock

5

13

0000-72008 Washer, plain

5

14

0016-05012 Bolt, w/washers

2

15

70000-59250 Nut, spring

5

16

0000-72008 Washer, plain

12

17

1995-32014 Fuse

1

18

70000-15440 Fuse comp.

1

BC

19

54000-68660 Tube, insulator

1

BC

4

Parts Name

(A)=PBP9 (B)= (C)=

16 15

A

7 B

16

6 15

5

14 C

16

16

15

Note :

485-0457-01 (485-0457)

-32-

2006.10

Fig.4600 CONTROL PANEL 1

1 12

18

(A)=PBP9 (B)= (C)=

Fig.4600 CONTROL PANEL 1 No.

Parts No.

Parts Name

(A) (B) (C) (D) (E) (F) i/a Remarks

1

54001-06860

Panel ass'y, control

1

Std, *1

1-1

54001-06862

Panel ass'y, control

1

Std, *1

1

Std, *1

1

Std, *1

1

Std, *1

1

Std, *1

1

Std, *1

5

(D)= (E)= (F)=

(A=441AB0014-) A

1-2

54001-06863

Panel ass'y, control

(A=441AB****-)

2

A

1-3

54001-06864

Panel ass'y, control

(A=441AB****-) A

1-4

54001-06865

Panel ass'y, control

(A=441AB****-) A

1-5

54001-06866

Panel ass'y, control

(A=441AB0049-) A

1-6

54001-06867

5

6

Panel ass'y, control

(A=441AB0053-) A

1

54001-08210

Panel ass'y, control

1

CS, *1

1-1

54001-08212

Panel ass'y, control

1

CS, *1

1

CS, *1

1

CS, *1

1

CS, *1

1

CS, *1

1

CS, *1

1

CS, *1

(A=441AB0014-) A

1-2

54001-08213

Panel ass'y, control

(A=441AB****-) A

1-3

3

4

54001-08214

Panel ass'y, control

(A=441AB****-)

5

A

1-4

54001-08215

Panel ass'y, control

(A=441AB****-) A

1-5

Panel ass'y, control

(A=441AB****-)

19 7

54001-08216

5 14

A

1-6

54001-08217

Panel ass'y, control

(A=441AB0049-)

13

A

11

9

1-7

10

54001-08218

Panel ass'y, control

(A=441AB0053-) A

8 CS

16

15

2

50003-03691

Panel, control(2)

1

3

50003-03702

Panel, control(3)

1

4

70000-07500

Screw, FT

1

5

70000-69170

Screw, truss

4

6

50003-03283

Bracket, control

1

7

54001-06260

Board comp., display

1

PBC104-77

20 11

9

17

10

Note : *1:Contents Fig.4600-4605

8 485-2863-07 (485-2863)

-36-

2010.3

Fig.4600 CONTROL PANEL 1

(A)=PBP9 (B)= (C)=

Fig.4600 CONTROL PANEL 1

1

No.

Parts No.

Parts Name

(A) (B) (C) (D) (E) (F) i/a Remarks

7-1

54001-07341

Board comp., display

1

*PBC104-78B-CS

1

*PBC104-79B-CS

Switch comp., key

1

Std

24300-44611

Switch comp., key

1

CS

1999-83007

Key, switch

1

(D)= (E)= (F)=

(A=441AB0053-)

12

18

A

5

54001-07341

Board comp., display

(A=441AB0053-) A

8

2

24300-44601

9 10

5

6

3

4

1999-83006

Key

1

24300-00741

Key comp.

1

11

24300-44621

Harness, key switch

1

12

35610-35280

Switch, push button

1

13

70000-87930

Spacer

4

14

70000-87940

Spacer

4

15

54000-75912

Cover, display board

1

16

0076-04010

Screw, w/washers

4

17

8661-90030

Cover, rubber

1

18

32290-00650

Cap

1

19

70000-86510

Screw, buttan

1

20

54001-61630

Rubber

1

7

CS

(A=441AB0049-)

5

19

CS

A

5 14

13 11

9

10

8 CS

16

15 20 11

9

17

10

Note : *1:Contents Fig.4600-4605

8 485-2863-07 (485-2863)

-37-

2010.3

Fig.4601 CONTROL PANEL 2

Fig.4601 CONTROL PANEL 2

9 7

10

1

Parts Name

(A)=PBP9 (B)= (C)=

(D)= (E)= (F)=

(A)(B)(C)(D)(E)(F) i/a Remarks

№

Parts №

1

50003-03682 Panel, control(1)

1

2

70000-07490 Screw, FT

2

3

54000-10790 Washer, tooth lock

2

4

31010-46960 Screw, FT

4

5

70000-57500 Display

1

6

54000-08220 Board comp., printed

1

7

54000-08280 Sheet, switch

1

8

70000-07500 Screw, FT

2

9

32290-00650 Cap

3

10

70000-88060 Cap

1

[24V]

See Fig.4600 5 6

4 3 2

8 Note :

485-2863-08 (485-2863)

-35-

2006.10

Fig.4602 CONTROL PANEL 3

Fig.4602 CONTROL PANEL 3

3

8 9 6

Parts Name

(A)=PBP9 (B)= (C)=

(D)= (E)= (F)=

(A)(B)(C)(D)(E)(F) i/a Remarks

№

Parts №

1

50003-35581 Plate, handle

1

2

50002-74581 Cover, handle

1

3

14300-72662 Knob, A

1

4

14300-72671 Knob, B

1

5

14300-72690 Bushing

1

6

50000-57210 Sleeve

1

7

70000-07500 Screw, FT

2

8

0000-41008 Nut, U

1

9

0000-72008 Washer, plain

1

4 See Fig.4603 5 2

1

See Fig.4601 7

Note :

485-2863-09 (485-2863)

-36-

2006.10

Fig.4603 CONTROL PANEL 4

Fig.4603 CONTROL PANEL 4

25 26 27 See Fig.4602 See Fig.4601

28

16 17 18 2 10

24 22 21

23

13

7

See Fig.4600 4 15

8

9

1

6

5

12 11

8

29

13

Parts Name

(A)=PBP9 (B)= (C)=

(D)= (E)= (F)=

(A)(B)(C)(D)(E)(F) i/a Remarks

№

Parts №

1

50003-03806 Steering sub ass'y

1

2

50003-35543 Housing, bearing(1)

1

3

50003-35570 Housing, bearing(2)

1

4

50003-35612 Plate

1

5

0076-04010 Screw, w/washers

2

6

0076-05010 Screw, w/washers

2

7

50002-84001 Lever

1

8

50003-16142 Stopper

2

9

50003-35604 Shaft

3

10

0000-41004 Nut, U

6

11

50003-16122 Screw

1

12

50003-16132 Nut

1

13

50003-69201 Spacer

2

14

70000-78980 Bearing

1

15

70000-44940 Potentiometer

1

16

70000-78970 Seal, oil

1

17

50004-27530 Spacer(1)

1

18

0000-84018 Ring, snap

1

19

50004-27540 Spacer(2)

1

20

0016-08016 Bolt, w/washers

1

21

0000-41006 Nut, U

1

22

0405-60046 Bearing

1

23

0000-73005 Washer, plain

3

24

50004-33170 Shim

AR

25

32290-00620 Cap

1

26

0000-41008 Nut, U

1

27

0000-72010 Washer, plain

1

28

0076-05010 Screw, w/washers

3

29

0018-08020 Bolt, w/washers

2

30

54000-88490 Heater comp.

1

CS

31

0075-04030 Screw, w/washers

2

CS

14 3 10 19

31

30

Note :

20

485-2863-10 (485-2863)

-37-

2006.10

Fig.4604 CONTROL PANEL 5

Fig.4604 CONTROL PANEL 5

See Fig.4600

1

12 10 9 11

18

19

15 23

2

17

25 22

7

16

27 5

21

28

20 26

24 3

6

Parts Name

(A)=PBP9 (B)= (C)=

(D)= (E)= (F)=

(A)(B)(C)(D)(E)(F) i/a Remarks

№

Parts №

1

50003-03813 Accelerator sub ass'y

1

Std

50003-03825 Accelerator sub ass'y

1

CS

2

50003-01412 Bracket, accelerator

1

3

50003-35811 Handle

1

4

70000-69200 Bushing

1

5

70000-69210 Bushing

1

6

50003-35621 Cover, lift(1)

1

7

50003-35630 Cover, lift(2)

1

8

0081-03045 Screw, flat head

4

9

50003-01432 Pin(1), accelerator

1

10

50003-01441 Pin(2), accelerator

1

11

0076-05010 Screw, w/washers

1

12

0076-04010 Screw, w/washers

2

13

24300-27310 Spring, accelerator

1

14

24300-37880 Washer(2)

2

15

50003-01451 Bracket, potentiometer

1

16

0076-04010 Screw, w/washers

2

17

0076-05010 Screw, w/washers

2

18

50003-01460 Arm, potentiometer

1

19

0000-41006 Nut, U

1

20

70000-69000 Grip

1

21

70000-68550 Switch, push button

2

22

70000-68570 Switch, contact

2

23

70000-44940 Potentiometer

1

24

54000-75880 Harness, lift switch

1

25

0018-08020 Bolt, w/washers

3

26

35690-00230 Cover

2

27

24800-16800 Heater comp.

1

CS

28

50004-20620 Shim

AR

t0.3

CS

8

14 13 14 4 Note :

485-2863-11 (485-2863)

-38-

2006.10

Fig.4605 CONTROL PANEL 6

Fig.4605 CONTROL PANEL 6

WIRE HARNESS Parts №

3

1

54000-85480 Harness, control panel

1

4

2

1917-03002 Switch

1

3

1917-03011 Button

1

4

8700-01850 Cap, water resistant

1

5

1917-03029 Nut

1

6

35820-01370 Relay

1

[DC24V]

7

39110-01200 Condenser

1

[100V/22μ]

5

See Fig.4600

Parts Name

WIRE HARNESS (A)(B)(C)(D)(E)(F) i/a Remarks

№

(A)=PBP9 (B)= (C)=

(D)= (E)= (F)=

2

1

Horn SW

Display

Emergency SW

Mode select SW

Lift SW

Hour meter counter (Opt)

Key SW Safety guarg(L) Safety guarg(R)

Accelerator potentiometer

Controller power supply relay

6 Steering potentiometer

Display board Harness, table

7

Note :

485-2863-12 (485-2863)

-39-

2006.10

Fig.4810 CHARGER(BC) 1

Fig.4810 CHARGER(BC) 1

18 16

Parts №

1

54000-84872 Panel ass'y, charger

1

1φ 100V,15A

54000-88551 Panel ass'y, charger

1

1φ 100V,20A

54000-95621 Panel ass'y, charger

1

3φ 200V,15A

54000-84880 Panel, charger

1

1φ 100V,15A

54000-88560 Panel, charger

1

1φ 100V,20A

54000-95630 Panel, charger

1

3φ 200V,15A

1917-54004 Plug

1

1φ 100V,15A

37010-23870 Plug

1

1φ 100V,20A

37010-10890 Socket

1

3φ 200V,15A

0076-04016 Screw, w/washers

2

1φ 100V,15A

0076-04025 Screw, w/washers

4

1φ 100V,20A

5

0000-80004 Washer, tooth lock

1

6

0000-70004 Washer, lock

1

7

0000-00004 Nut

2

8

70000-43670 Switch, magnet

1

1φ 100V

70000-43680 Switch, magnet

1

3φ 200V

1910-43036 Socket

1

10

0077-04008 Screw, w/washer

2

11

36020-00470 Holder, fuse

1

8600-31000 Fuse,ass'y

1

[15A], 3φ 200V

1913-68030 Fuse

1

[15A], 1φ 100V

1913-68014 Fuse

1

[20A], 1φ 100V

0075-04010 Screw, w/washers

1

1φ 100V

0075-04016 Screw, w/washers

2

3φ 200V

14

54000-82781 Board comp., printed

1

15

24300-25990 Spacer

4

16

0070-04008 Screw, pan head

4

17

54000-82640 Sheet, switch

1

18

54000-76580 Cover, switch board

1

19

8511-80040 Plug comp.

1

1φ 100V,15A

24801-13840 Plug comp.

1

1φ 100V,20A

24800-92400 Plug comp.

1

3φ 200V,15A

1910-44006 Plug

1

1φ 100V,15A

37010-10440 Plug

1

1φ 100V,20A

37010-24260 Plug

(1)

3φ 200V,15A

1 3

14 7

13

6

7

15 5

4

17 12 10

11

4 9

19 21 3 20 8

2

12

4 13

9

1 ,100V,15A

19

19 21

21 20

20

22

20

(D)= (E)= (F)=

(A)(B)(C)(D)(E)(F) i/a Remarks

№

2

Parts Name

(A)=PBP9 (B)= (C)=

1φ 100V

Note :

1 ,100V,20A

3 ,200V,15A 485-2870-01 (485-2870/485-2793)

-41-

2006.10

Fig.4810 CHARGER(BC) 1

Fig.4810 CHARGER(BC) 1 Parts №

20

37010-23460 Plug

(1)

3φ 200V,15A

21

1917-54005 Plug

1

1φ 100V,15A

37010-23920 Plug

1

1φ 100V,20A

37010-10870 Plug

1

3φ 200V,15A

0801-41320 Wire, lead

1

1φ 100V,20A

22

16

(D)= (E)= (F)=

(A)(B)(C)(D)(E)(F) i/a Remarks

№

18

Parts Name

(A)=PBP9 (B)= (C)=

1 14 7

13

6

7

15 5 17

12 10

11

4 19 21 3 20

8

2

4

9

1 ,100V,15A

19

19 21

21 20

20

22

Note :

1 ,100V,20A

3 ,200V,15A 485-2870-01 (485-2870/485-2793)

-42-

2006.10

Fig.4811 CHARGER(BC) 2

Fig.4811 CHARGER(BC) 2

WIRE HARNESS, CHARGER(1) Parts №

1

54000-84892 Harness, charger(1)

1

54000-95641 Harness, charger(1)

1

3φ 200V

35820-02510 Relay

1

[AC100V]

35820-01720 Relay

1

[AC200V]

1 ,100V 2

Parts Name

WIRE HARNESS, CHARGER(1) (A)(B)(C)(D)(E)(F) i/a Remarks

№

(A)=PBP9 (B)= (C)=

(D)= (E)= (F)=

1φ 100V

2 Harness body

1

SW & LED

LY Relay

Socket Fuse

Contactor

3 ,200V

2 1

Harness body Fuse

SW & LED

LY Relay

Socket Contactor

Note :

485-2870-02 (485-2870/485-2793)

-43-

2006.10

Fig.4812 CHARGER(BC) 3

Fig.4812 CHARGER(BC) 3

WIRE HARNESS, CHARGER(2) Parts Name

WIRE HARNESS, CHARGER(2) (A)(B)(C)(D)(E)(F) i/a Remarks

№

Parts №

1

54000-84900 Harness, charger(2)

1

1φ 100V

54000-95650 Harness, charger(2)

1

3φ 200V

(A)=PBP9 (B)= (C)=

(D)= (E)= (F)=

1 ,100V

To Transformer

1

To Magnet switch

3 ,200V To Transformer

1

To Magnet switch Note :

485-2870-03 (485-2870/485-2793)

-44-

2006.10

Fig.4820 TRANSFORMER

Fig.4820 TRANSFORMER Parts №

1

70000-55951 Transformer

1

1φ 100V,15A

70000-55961 Transformer

1

1φ 100V,20A

70000-51110 Transformer

1

3φ 200V,15A

54000-84760 Rectifire ass'y, silicon

1

1φ 100V

54000-95840 Rectifire ass'y, silicon

1

3φ 200V

54000-85000 Base

1

1φ 100V

54000-95850 Base

1

3φ 200V

70000-56260 Diode

1

1φ 100V

70000-55980 Diode

1

3φ 200V

0016-05014 Bolt, w/washers

2

3 4

See Fig.1011

5

(D)= (E)= (F)=

(A)(B)(C)(D)(E)(F) i/a Remarks

№

2

Parts Name

(A)=PBP9 (B)= (C)=

5

3 4

2

1

Note :

485-2871-01 (485-2871)

-45-

2006.10

Fig.4860 ELECTRIC PARTS 1 11

Fig.4860 ELECTRIC PARTS 1 Parts №

1

54000-35860 Sensor comp., angle

1

2

38920-00830 Potentiometer

1

3

54000-35850 Gear

1

4

0000-10006 Nut, jam

1

5

0000-70006 Washer, lock

1

6

0000-72006 Washer, plain

1

7

7

54000-42090 Harness, potentiometer

1

3

8

14200-22040 Bracket, potentiometer

1

9

0075-04030 Screw, w/washers

4

6

10

54000-85120 Cover, unit

1

5

11

54000-85440 Cover, EPS

1

4

12

54000-85110 Wire, lead

1

13

37010-22140 Plug

1

2 See Fig.4800

9 1

13 12 See Fig.4500

(D)= (E)= (F)=

(A)(B)(C)(D)(E)(F) i/a Remarks

№ 8

Parts Name

(A)=PBP9 (B)= (C)=

See Fig.1011

See Fig.1100

10

See Fig.4400

Note :

485-5731-01 (485-5731/485-8024)

-48-

2006.10

Fig.4861 ELECTRIC PARTS 2

Fig.4861 ELECTRIC PARTS 2

BRAKE SWITCH&LIFT LIMIT

6 8 Inner mast

7

Parts Name

BRAKE SWITCH&LIFT LIMIT (A)(B)(C)(D)(E)(F) i/a Remarks

№

Parts №

1

36610-00680 Horn

1

2

54000-76010 Switch comp., micro

3

3

54000-85030 Switch comp., micro

1

4

80005-20690 Switch, micro

1

5

54000-85050 Harness, switch

1

6

54000-85060 Sensor comp., magnetic

1

7

39530-02750 Sensor, magnetic

1

8

70000-79930 Magnet, rubber

1

9

37990-45320 Base, mount

1

(A)=PBP9 (B)= (C)=

(D)= (E)= (F)=

2

See Fig.3623

9

1

Outer mast

4 3 5 2

Note :

See Fig.3622 485-5731-02 (485-5731/492-1072)

-49-

2006.10

Fig.5942 LAN PARTS

Fig.5942 LAN PARTS №

Parts №

Parts Name

(A)=PBP9 (B)= (C)=

(D)= (E)= (F)=

(A)(B)(C)(D)(E)(F) i/a Remarks

1

54000-92140 Harness, accessory(1)

2

36010-01220 Fuse comp.

1

3

54000-96020 Harness,accessory(2)

1

4

24700-12170 Plate, name

1

1 [10A] ｢電源端子｣

To Contactor

2

1 To harness, mast 3

4

To harness, mast

Note :

485-5732-01 (485-5732)

-51-

2006.10

Fig.5883 GUIDANCE PARTS

Fig.5883 GUIDANCE PARTS

19

1

See Fig.4601

18 2 4

3 6 17

To Control panel

20

To harness,body 5

To Display board

7

To harness,body

№

Parts №

Parts Name

(A)=PBP9 (B)= (C)=

(D)= (E)= (F)=

(A)(B)(C)(D)(E)(F) i/a Remarks

1

70000-93150 Lamp, revolving

1

2

50003-84821 Bracket,revolving lamp

1

3

50004-13020 Bolt, U

2

4

70000-86570 Nut set, cap

4

5

35820-01370 Relay

1

6

54000-02070 Harness, accessory

1

7

54000-91940 Harness, accessory

1

8

54000-97250 Sensor comp.,guide

2

9

39530-01030 Sensor,guide

1

10

50004-57940 Bracket, sensor

4

11

0018-08025 Bolt, w/washers

4

12

70000-68810 Screw, w/washers

8

13

54000-97260 Harness,guide

1

14

50002-99120 Guard, toe

1

15

50003-83090 Bolt

6

16

50003-90900 Washer

6

17

54000-78060 Switch comp., toggle

1

18

35630-01030 Cap, rubber

1

19

54000-97330 Label

1

20

54000-97280 Harness, accessory(1)

1

｢ｵｰﾄｶﾞｲﾀﾞﾝｽ｣

To harness,body To harness,body

11 13

8

9 To harness,body

10

11

10

16

10 12 8

12

15

Note :

14

9 485-5733-01 (485-5733)

-50-

2006.10

Fig.4800 BATTERY

Fig.4800 BATTERY Parts №

1

70000-64830 Battery ass'y

1

201Ah

70000-64840 Battery ass'y

1

201Ah, AE

70000-56160 Battery ass'y

1

250Ah

70000-56170 Battery ass'y

1

250Ah, AE

50002-57450 Case, battery

1

201Ah

50002-57460 Case, battery

1

250Ah

2

(D)= (E)= (F)=

(A)(B)(C)(D)(E)(F) i/a Remarks

№

1

Parts Name

(A)=PBP9 (B)= (C)=

2

Note :

485-7978-05 (485-7978)

-40-

2006.10

Fig.4851 WIRE HARNESS(BODY)

Main controller

Fig.4851 WIRE HARNESS(BODY) Parts Name

(A)=PBP9 (B)= (C)=

(D)= (E)= (F)=

(A)(B)(C)(D)(E)(F) i/a Remarks

№

Parts №

1

54000-85082 Harness, body

1

54000-97111 Harness, body

1

2

36010-01220 Fuse comp.

3

[10A]

3

1910-98019 Fuse

3

[10A]

AOUT GUIDANCE

Guide sensor

Auto guidance MPU board

Main controller EPS

Mast Contactor

1 Charger

Lift electromagnetic valve

Speed sensor (Hydraulic)

Option

Fuse

Steering angle sensor Speed sensor (Travel) Electromagnetic brake

2 3

Note :

485-8022-01 (485-8022)

-46-

2006.10

Fig.4852 WIRE HARNESS(MAST)

Fig.4852 WIRE HARNESS(MAST) No.

Parts No.

Parts Name

(A) (B) (C) (D) (E) (F) i/a Remarks

1

54000-85100

Harness, mast

1

1-1

54001-08231

Harness, mast

1

(A)=PBP9 (B)= (C)=

(D)= (E)= (F)=

(A=441AB0021-) A

1

54000-96010

Harness, mast

1

For LAN

To Harness, control panel

To Harness, control panel

To harness, accessory(2)

1 1

To harness, accessory(1)

To harness,body

To harness,body

For LAN

Note :

485-8023-01 (485-8023)

-48-

2008.10

Fig.4071 TRACTION MOTOR

Fig.4071 TRACTION MOTOR

18 16 17

1

15 13 14

10

7 W

11

V

19

8

6

U

9 22

12

24 23 U V W 25

4

5

Parts Name

(A)=PBP9 (B)= (C)=

(D)= (E)= (F)=

(A)(B)(C)(D)(E)(F) i/a Remarks

№

Parts №

1

56000-06632 Motor ass'y

1

2

56000-05630 Cover(D), end

1

3

0000-85062 Ring, snap

1

4

56000-06652 Cover, end

1

5

31220-12140 Bearing, radial ball

2

6

56000-05280 Bolt, w/washer

4

7

24150-06351 Housing, sensor

1

8

0016-05014 Bolt, w/washers

2

9

80005-25850 Bearing comp., sensor

1

10

24180-00710 Terminal comp.

1

11

24180-00721 Base, terminal

1

12

0010-08030 Bolt

3

13

0000-70008 Washer, lock

3

14

0000-72008 Washer, plain

3

15

0000-10008 Nut, jam

3

16

0000-70008 Washer, lock

3

17

0000-72008 Washer, plain

3

18

0000-00008 Nut

3

19

0016-05014 Bolt, w/washers

2

20

56000-05180 Stator, comp.

1

21

56000-08490 Rotor sub ass'y

1

22

56000-01260 Spacer

1

23

37990-50030 Clamp, cable

1

24

0016-05014 Bolt, w/washers

1

25

1907-29012 Washer, wave

1

Note :

1.0kW,15V,60min Location:See fig.1100

AT10A1

20

21 3 5

2

486-0071-01 (486-0071)

-25-

2006.10

Fig.4072 HYDRAULIC MOTOR

Fig.4072 HYDRAULIC MOTOR

1 19 18 17 15 16

12

7 W

13

20

V

U

10 9

14

10 21

11 24

U V W 8

5

6

Parts Name

(A)=PBP9 (B)= (C)=

(D)= (E)= (F)=

(A)(B)(C)(D)(E)(F) i/a Remarks

№

Parts №

1

56000-07782 Motor ass'y

1

2

56000-05750 Cover(D), end

1

3

31220-12270 Bearing, radial ball

1

4

0000-85072 Ring, snap

1

5

56000-05770 Cover, end

1

6

31220-12260 Bearing, radial ball

1

7

56000-06300 Bolt, w/washer

4

8

1907-29012 Washer, wave

1

9

24150-06351 Housing, sensor

1

10

0016-05014 Bolt, w/washers

2

11

31220-12300 Bearing comp., sensor

1

NTN

70000-46260 Bearing comp., sensor

(1)

NSK

12

24180-00710 Terminal comp.

1

13

24180-00721 Base, terminal

1

14

0010-08030 Bolt

3

15

0000-70008 Washer, lock

3

16

0000-72008 Washer, plain

3

17

0000-10008 Nut, jam

3

18

0000-72008 Washer, plain

3

19

70000-59250 Nut, spring

3

20

0016-05014 Bolt, w/washers

2

21

37990-50030 Clamp, cable

1

22

56000-01720 Stator comp.

1

23

56000-01750 Rotor sub ass'y

1

24

56000-01260 Spacer

1

Note :

6.0kW,15V,5min Location:See fig.1510

AH50A1

22

23 4 3

2 486-0096-01 (486-0096)

-26-

2006.10

Fig.1100 DRIVE 1

Fig.1100 DRIVE 1

1

Traction motor

See Fig.4860

Parts №

1

50002-58331 Drive comp.

1

*1, Std

50002-94951 Drive comp.

1

*1, CS

50002-98150 Drive comp.

1

*1, Std, High-Speed

50003-98220 Drive comp.

1

*1, CS, High-Speed

50002-57742 Case, gear

1

50003-98250 Case, gear

1

3

1902-79011 Gauge, level

1

4

4623-14110a Cover

1

5

0017-08020 Bolt, w/washer

6

0014-08020 Bolt

6

CS

6

0000-50008 Washer, lock

6

CS

7

50000-08180 Plug, screw

1

8

14200-19120 Packing, cover

1

9

50002-57751 Support, gear case

1

28 2

29 30 26 24 25

19

17

To frame

16 21

18

23

22 15 20

10 11

1

50000-08170 Plug, screw

1

11

14200-08370 Pin, dowel

2

12

0022-12035 Bolt

4

13

0000-70012 Washer, lock

4

14

1906-39010 Breather, air

1

15

1901-75049 Bearing, Taper roller

1

16

1901-75050 Bearing, Taper roller

1

13

17

0000-90016 Nut, lock

1

18

0000-91016 Washer, lock

1

CS 6 5

9 3

5

7 8

50003-98260 Support, gear case 10

14 12

11

4

(D)= (E)= (F)=

(A)(B)(C)(D)(E)(F) i/a Remarks

№ 27

Parts Name

(A)=PBP9 (B)= (C)=

19

50002-57760 Support, drive

1

20

50001-89711 Gear, steering

1

21

0022-12065 Bolt

4

22

0000-70012 Washer, lock

4

23

0270-14020 Screw, cap

1

24

0010-08030 Bolt

3

25

0000-70008 Washer, lock

3

26

0281-00010 Nipple, grease

1

27

0010-08012 Bolt

2

28

0000-70008 Washer, lock

2

29

0022-16040 Bolt

4

Note :

*1:Contents:Fig.1100-1102

High-Speed

High-Speed

2 491-2059-01 (491-2058/491-2059)

-5-

2006.10

Fig.1100 DRIVE 1

Fig.1100 DRIVE 1

1

Traction motor

№

Parts №

Parts Name

30

0000-70016 Washer, lock

Note :

*1:Contents:Fig.1100-1102

(A)=PBP9 (B)= (C)=

(D)= (E)= (F)=

(A)(B)(C)(D)(E)(F) i/a Remarks 4

27 See Fig.4860

28 29 30 26 24 25

19

17

To frame

16 21

18

23

22 15 20 14 12 10

13 11

11

CS 6 5

9 3

5

7 8

4

2 491-2059-01 (491-2058/491-2059)

-6-

2006.10

Fig.1101 DRIVE 2

Fig.1101 DRIVE 2 Parts №

22

1

50002-57780 Shaft, drive wheel

1

20

2

1901-75045 Bearing

1

3

1901-75046 Bearing

1

4

31840-09370 Seal, oil

1

5

4643-14230 Bolt, hub

6

6

0000-70012 Washer, lock

6

7

4643-14240a Washer, cone

3

9

4623-12070 Gear, spiral bevel

1

10

50001-89590 Pinion, spiral bevel

1

11

1904-79003 Nut comp., hard lock

1

12

4623-14250 Shim, adjust

AR

t0.25

4623-14260 Shim, adjust

AR

t0.3

4623-14180 Shim, adjust

AR

t0.2

13

50001-89600 Housing, bearing

1

21

14

13

15

16 18

25

29

10

30

14

0022-12035 Bolt

2

24

15

0000-70012 Washer, lock

2

28

23

16

1901-75047 Bearing

1

17

31220-02960 Bearing

1

18

4623-14080 Shim, adjust

AR

t0.1

4623-14190 Shim, adjust

AR

t0.2

4623-14200 Shim, adjust

AR

t0.5

50001-89610 Gear, driven

1

26

11

27

20

9 2 12

50003-98230 Gear, driven

1

High-Speed

14200-13040 Shim

AR

t0.1

14200-13050 Shim

AR

t0.15

14200-13060 Shim

AR

t0.2

14200-13070 Shim

AR

t0.25

22

14200-14120 Nut

1

23

50002-58460 Shaft, counter gear

1

24

50001-89620 Gear, counter

1

25

70000-43390 Bearing, radial ball

2

26

50001-89650 Pinion, drive

1

50003-98241 Pinion, drive

1

27

0405-62040 Bearing, radial ball

1

28

0405-62056 Bearing, radial ball

1

21

3 4

1

6

7

5

6

(D)= (E)= (F)=

(A)(B)(C)(D)(E)(F) i/a Remarks

№

17

Parts Name

(A)=PBP9 (B)= (C)=

High-Speed

Note :

5

491-2059-02 (491-2058/491-2059)

-7-

2006.10

Fig.1101 DRIVE 2

Fig.1101 DRIVE 2 Parts Name

(A)=PBP9 (B)= (C)=

(D)= (E)= (F)=

(A)(B)(C)(D)(E)(F) i/a Remarks

№

Parts №

22

29

14200-13800 Coupling

1

20

30

0000-84025 Ring, snap

1

17 21

14

13

15

16 18

25

29 30

24

28

23

10

26

11

27 9 2 12 3 4

1

6

7

5

6 Note :

5

491-2059-02 (491-2058/491-2059)

-8-

2006.10

Fig.1102 DRIVE 3

Fig.1102 DRIVE 3 №

EPS motor 11 12 1 3

10

2

Parts №

Parts Name

(A)=PBP9 (B)= (C)=

(D)= (E)= (F)=

(A)(B)(C)(D)(E)(F) i/a Remarks

1

1906-39010 Breather, air

1

2

50002-57771 Cover, EPS

1

3

0017-08025 Bolt, w/washer

6

4

0000-84030 Ring, snap

1

5

50001-89720 Pinion, steering

1

6

70000-43400 Seal, oil

1

7

50001-89740 Gear

1

8

0405-62060 Bearing, radial ball

1

9

0405-62040 Bearing, radial ball

1

10

4350-21040 Pin

2

11

0010-08020 Bolt

3

12

0000-70008 Washer, lock

3

9 4 7 8 6

5 Note :

491-2059-03 (491-2058/491-2059)

-9-

2006.10

Fig.1110 DRIVE WHEEL

Fig.1110 DRIVE WHEEL No.

Parts No.

Parts Name

1

50006-01210

Wheel comp., drive

1

50006-01280

Wheel comp., drive

1

Lt, CS/FCS

50001-92750

Wheel, drive

1

Rt

50002-91660

Wheel, drive

1

Lt, CS/FCS

4623-12050

Hub, drive wheel

1

2 3

(A)=PBP9 (B)= (C)=

(D)= (E)= (F)=

(A) (B) (C) (D) (E) (F) i/a Remarks Rt

1 2

3

Note :

491-2060-01 (471-1071)

-11-

2008.10

Fig.1320 BRAKE

Fig.1320 BRAKE

1

Parts Name

(A)=PBP9 (B)= (C)=

(D)= (E)= (F)=

(A)(B)(C)(D)(E)(F) i/a Remarks

№

Parts №

1

50003-26470 Brake ass'y, magnet

1

2

0290-07019 Key

1

3

0270-06040 Screw, cap

3

4

50003-30610 Brake comp., magnet

1

5

0000-84024 Ring, snap

1

5 3

4

2

Note :

491-2079-04 (491-2079)

-12-

2006.10

Fig.1520 CONTROL VALVE

Fig.1520 CONTROL VALVE №

Parts №

Parts Name

1

70000-60891 Valve ass'y, control

(A)=PBP9 (B)= (C)=

(D)= (E)= (F)=

(A)(B)(C)(D)(E)(F) i/a Remarks 1

13.7MPa(140kgf/cm2)

1

See Fig.1550

Note :

491-2279-03 (491-2279)

-15-

2006.10

Fig.1010 FRAME

Fig.1010 FRAME No.

Parts No.

Parts Name

(A) (B) (C) (D) (E) (F) i/a Remarks

1

50004-81990

Frame comp.

1

1-1

50004-81992

Frame comp.

1

(A)=PBP9 (B)= (C)=

(D)= (E)= (F)=

(A=441AB0043-) A

1

Note :

491-2309-01 (491-2309)

-1-

2008.10

Fig.1011 COVER 1

Fig.1011 COVER 1

17 16

16

20

19 18 20

No.

Parts No.

Parts Name

(A) (B) (C) (D) (E) (F) i/a Remarks

1

50002-98832

Cover, top

1

2

31010-04200

Screw, truss

4

70000-47810

Screw, truss

4

3

50003-46872

Cover comp., steering

1

3-1

50004-49300

Cover comp., steering

1

(A)=PBP9 (B)= (C)=

(D)= (E)= (F)=

CS

(A=441AB****-) A

7 2 1 5 3 4 6

See Fig.1100 10

4

50004-06700

Cover, Bracket

1

5

0016-08016

Bolt, w/washers

2

6

31010-04200

Screw, truss

1

70000-47810

Screw, truss

1

7

50002-03872

Cover, panel

1

8

0016-08016

Bolt, w/washers

4

9

0016-08020

Bolt, w/washers

2

10

0016-08016

Bolt, w/washers

2

11

0016-08016

Bolt, w/washers

2

12

0016-08020

Bolt, w/washers

4

13

50004-05190

Base, UNIT

1

14

0016-06016

Bolt, w/washers

2

15

0016-06016

Bolt, w/washers

2

16

50004-21490

Plate, cup

2

17

31010-04010

Screw, truss

1

18

70000-47810

Screw, truss

4

0000-00008

Nut

1

19

0000-70008

Washer, lock

1

20

32390-11310

Cushion, rubber

6

9 See Fig.4410 See Fig.4820

CS

CS

(A=441AB0014-) A

13

15 See Fig.4500

14

See Fig.4820 See Fig.4400 11 8

12

Note :

See Fig.4810 491-2310-01 (491-2310)

-2-

2008.10

Fig.1012 COVER 2

Fig.1012 COVER 2

[BATTERY & CHARGER]

2 11 1

10

8 7 9

6 5 4 3

Outer mast

20

14 16 15 See Fig.4860 12

19

26 29

13

27

Parts №

1

50004-05170 Cover, battery

1

2

31010-04000 Screw, truss

4

3

0000-00008 Nut

4

4

0000-70008 Washer, lock

4

5

0000-72008 Washer, plain

4

6

50004-07990 Hinge

2

7

0016-08016 Bolt, w/washers

4

8

70000-54470 Handle

2

9

32390-13630 Rubber

2

10

70000-61770 Trim

1

11

50001-32511 Cushion

2

12

50004-05180 Bracket, battery plug

1

13

0016-06016 Bolt, w/washers

2

14

0070-06030 Screw, pan head

2

15

0000-72006 Washer, plain

2

16

0000-70006 Washer, lock

2

17

50004-08070 Cover, side

1

18

31010-04200 Screw, truss

4

19

14104-05980 Bracket, battery

1

20

0016-08020 Bolt, w/washers

2

21

14104-64620 Spacer

AR

t=1.6

14104-64630 Spacer

AR

t=2.3

14104-64640 Spacer

AR

t=3.2

22

0022-16045 Bolt

4

23

0000-71016 Washer, lock

4

24

0000-73016 Washer, plain

4

25

52002-74111 Block, mast support

2

26

52003-62380 Bolt

4

27

0000-71016 Washer, lock

4

28

52002-74080 Shim, block

AR

t=0.2

52002-74090 Shim, block

AR

t=0.5

52002-74100 Shim, block

AR

t=1.0

4341-67630 Shim

AR

t=0.2

4341-67310 Shim

AR

t=0.5

4341-67320 Shim

AR

t=1.0

25 28

21 22

23

24

Parts Name

[BATTERY & CHARGER] (A)(B)(C)(D)(E)(F) i/a Remarks

№

17 29

18

(A)=PBP9 (B)= (C)=

(D)= (E)= (F)=

Note :

491-2310-02 (491-2310)

-3-

2006.10

Fig.1220 LOAD WHEEL

Fig.1220 LOAD WHEEL Parts Name

(A)=PBP9 (B)= (C)=

(D)= (E)= (F)=

(A)(B)(C)(D)(E)(F) i/a Remarks

№

Parts №

1

50004-07970 Shaft, load wheel

2

0210-08015 Screw, set

2

3

0405-63066 Bearing, radial ball

4

4

50003-52000 Washer

4

5

50002-79310 Wheel, tire

2

2

Ut

4 5

4

3

3

1

2

Note :

491-2311-01 (491-2311)

-11-

2006.10

Fig.1510 OIL PUMP

Fig.1510 OIL PUMP No.

Parts No.

Parts Name

(A) (B) (C) (D) (E) (F) i/a Remarks

1

14504-45441

Bracket, cushion

1

2

0020-12025

Bolt

2

3

0000-70012

Washer, lock

4

4

0000-72012

Washer, plain

4

5

50004-05220

Bracket, motor

1

50004-05221

Bracket, motor

1

5-1

9 4

3

1

6

A

5-2

50004-05223

4

7

Bracket, motor

1

(A=441AB0043-) A

6

0000-20012

Nut

7

32090-01830

Cushion(1)

4

32090-01840

Cushion(1)

(4)

2

Hydraulic motor 3

(D)= (E)= (F)=

(A=441AB****-)

10 11

(A)=PBP9 (B)= (C)=

2

32090-01870

Cushion(1)

(4)

8

70000-59250

Nut, spring

4

9

14500-57710

Cushion(2)

1

10

14504-76240

Bolt, cushion

1

11

0000-86016

Washer, plain

1

12

31870-01660

Pump

1

13

70000-79130

Bolt, w/washers

2

14

4311-85061

Coupling, pump

1

15

4311-85070

Washer

1

16

4300-85120b

Nut

1

17

0020-12025

Bolt

1

17-1

0020-12020

Bolt

1

(A=441AB0043-) A

5

18 19

8

0000-70012

Washer, lock

1

0000-72012

Washer, plain

1

(A=-441AB0042) A

19 18 17

13

16 15 14

12 Note :

491-2312-01 (491-2312)

-15-

2008.10

Fig.1550 FRAME PIPING

See Fig 1500

Hose, L.P.

4 3

9

No.

Parts No.

Parts Name

(A) (B) (C) (D) (E) (F) i/a Remarks

1

0369-25015

Hose, LP

1

2

0399-00038

Clip, hose

2

3

0369-25027

Hose, LP

1

4

0399-00038

Clip, hose

2

5

0369-25065

Hose, LP

1

6

0399-00038

Clip, hose

2

7

0389-25050

Spring, hose protect

1

0389-25015

Spring, hose protect

1

7-1

CS/FCS A

9

8

25

23 24

1

10

9

5

11 21

6 13

27

8

50004-05790

20

Elbow

1

4623-81030a

Pipe

1

50005-73530

Pipe, return

1

4330-80051

Nipple

1

11

0350-00140

Ring, O

1

12

50004-05260

Pipe comp., 3way

1

13

0350-00140

Ring, O

1

14

14500-83390

Elbow

1

14-1 14500-57670

Elbow

1

26 See Fig 1520

12

2

(D)= (E)= (F)=

(A=441AB0056-)

4 2

(A)=PBP9 (B)= (C)=

Fig.1550 FRAME PIPING

10

CS/FCS

(A=441AB0024-) A

7 30 29

21 28

15

0350-00290

Ring, O

1

15-1

0350-00240

Ring, O

1

20

(A=441AB0024-) A

22

See Fig 1510

18

19

17 16 6

14 15 To Lift cylinder

16

4570-81100

O ring nipple

1

17

0350-00180

Ring, O

1

18

0004-20009

Elbow,45ﾟ

1

19

4051-09070

Hose, HP

1

20

4370-81080

90°Elbow

2

21

0350-00140

Ring, O

1

22

4060-09150

Hose, HP

1

23

31990-01180

Plug

1

24

0350-00110

Ring, O

1

25

0010-08085

Bolt

2

26

0000-70008

Washer, lock

2

27

50004-05250

Bracket, valve

1

28

0020-12025

Bolt

2

Note :

491-2313-01 (491-2313)

-17-

2009.8

Fig.1550 FRAME PIPING

Fig.1550 FRAME PIPING

See Fig 1500

No.

Parts No.

Parts Name

(A) (B) (C) (D) (E) (F) i/a Remarks

29

0000-70012

Washer, lock

2

30

0000-72012

Washer, plain

2

(A)=PBP9 (B)= (C)=

(D)= (E)= (F)=

Hose, L.P.

4 3

9 CS/FCS

4 2

25

23 24

9

1

26 See Fig 1520

12

2

10

21

6 5

11

13

27

8

7 30 29

20

21 28

20 22

See Fig 1510

18

19

17 16 6

14 15 To Lift cylinder Note :

491-2313-01 (491-2313)

-18-

2009.8

Fig.1500 OIL TANK

Fig.1500 OIL TANK 5 6 3

8

11

7 10

No.

Parts No.

Parts Name

(A) (B) (C) (D) (E) (F) i/a Remarks

1

50004-05290

Tank, oil

1

2

0018-08016

Bolt, w/washers

2

3

50004-05300

Cover, tank

1

4

14505-25041

Gasket

1

5

0000-00008

Nut

4

6

0000-70008

Washer, lock

4

7

50004-57420

Gauge, oil

1

50005-73590

Gauge, oil

1

8

70000-02070

Filter, return

1

9

31980-00840

Filter, suction

1

10

50004-05310

Pipe, suction

1

11

70000-64330

Valve, check

1

(A)=PBP9 (B)= (C)=

(D)= (E)= (F)=

CS

4

9

2

1

Note :

491-2314-01 (491-2314)

-14-

2008.10

Fig.1093 NAME PLATE

(A)=PBP9 (B)= (C)=

Fig.1093 NAME PLATE No.

Parts No.

Parts Name

1

24700-14283

Plate, name

1

2

31010-02050

Screw, FT

10

3

24700-13160

Plate, instruction

1

4

24700-02530

Plate, caution

1

4-1

50008-25530

Plate, caution

1

(D)= (E)= (F)=

(A) (B) (C) (D) (E) (F) i/a Remarks

(A=441AB****-) A

5

3 1 2

24700-09060

Plate, name

2

「ﾆﾁﾕ」

50004-37510

Plate, name

(2)

「ﾆﾁﾕ」,白色

6

24700-02500

Plate, warning

2

7

24700-02950

Plate, warning

1

8

38540-00050

Label, caution

1

9

24700-02560

Plate, caution

1

10

50004-06360

Plate, lubrication

1

11

24700-11351

Plate, name

1

「ﾆﾁﾕ」

50004-38101

Plate, name

(1)

「ﾆﾁﾕ」,赤色

12

50003-81520

Plate, name

2

「AC」

50003-81530

Plate, name

(2)

「AC」,赤色

50004-47290

Plate, name

2

「ﾋﾟｯｶ-ｴ-ｽ」

50004-47350

Plate, name

(2)

「ﾋﾟｯｶ-ｴ-ｽ」,赤色

24700-12682

Plate, name

2

「9」

24700-15340

Plate, name

(2)

「9」,赤色

15

50004-58810

Plate, name

2

16

52000-45490

Plate, name

1

16-1 52006-58820

Plate, name

1

13

7 14

5 16 6 13 15

10 4 9 8 11

(A=441AB0049-) A

14 12

Note :

491-2315-01 (491-2315/491-2320)

-5-

2010.3

Fig.2053 LIFT CYLINDER

Fig.2053 LIFT CYLINDER Parts №

1

70000-99050 Cylinder ass'y, lift

1

MLH1500

70001-06110 Cylinder ass'y, lift

1

MLH1000,Opt

2

70000-99840 Tube ass'y, cylinder

1

3

70000-99850 Rod ass'y, piston

1

4

31851-28640 Bushing

1

5

34851-52450 Cushion, bearing

1

6

31851-28970 Ring, snap

1

7

31851-32200 Valve, check

1

8

8

31851-32190 Plate

1

5

9

31851-32210 Plug

1

6

10

31851-62360 Gasket

1

11

31850-62460 KIT, repair

1

12

31850-62470 KIT, head

1

13

*****-***** Collar

1

12 7

9

10 13

(D)= (E)= (F)=

(A)(B)(C)(D)(E)(F) i/a Remarks

№

1

Parts Name

(A)=PBP9 (B)= (C)=

MLH1000,Opt

MLH1000,Opt

11

3 2

4 Note :

491-2317-01 (491-2317)

-17-

2006.10

Fig.2061 OUTER MAST

4

Fig.2061 OUTER MAST

5

2 4

2

5

Parts №

1

M0000-42350 Mast comp., outer

2

31220-10610 Roller

2

3

4301-67180 Shim

AR

t0.2

4301-67140 Shim

AR

t0.5

4301-67130 Shim

AR

t1.0

4301-67170 Shim

AR

t2.0

4

14600-91230 Shoe, back

2

5

4624-60410 Shim

AR

t0.5

4624-60420 Shim

AR

t1.0

3

(D)= (E)= (F)=

(A)(B)(C)(D)(E)(F) i/a Remarks

№

3

Parts Name

(A)=PBP9 (B)= (C)=

1

1

Note :

491-2317-02 (491-2317)

-18-

2006.10

Fig.2063 INNER MAST

4

5

Fig.2063 INNER MAST

(D)= (E)= (F)=

(A)(B)(C)(D)(E)(F) i/a Remarks

№

Parts №

1

M0000-42360 Mast comp., inner

2

31220-10610 Roller

2

3

4301-67180 Shim

AR

t0.2

4301-67140 Shim

AR

t0.5

4301-67130 Shim

AR

t1.0

4301-67170 Shim

AR

t2.0

4

00273-16025 Screw, cap

1

5

0000-71016 Washer, lock

1

6

0000-73016 Washer, plain

1

6

Parts Name

(A)=PBP9 (B)= (C)=

1

1

2 3

3 2

Note :

491-2317-03 (491-2317)

-19-

2006.10

Fig.2164 CHAIN WHEEL 10

13

Fig.2164 CHAIN WHEEL

12 2

11

13

1 Inner mast 20

1 2 7

21

8

9

3

3

14 15

No.

Parts No.

Parts Name

(A) (B) (C) (D) (E) (F) i/a Remarks

1

31220-05510

Wheel, chain

2

2

0000-84035

Ring, snap

2

3

4038-05067

Chain comp., leaf

2

4

0000-20016

Nut

10

5

0302-40040

Pin, cotter

2

6

32290-00510

Cap

2

7

4624-60120a

Pulley, hose

1

8

4623-63320

Washer, hose pulley

1

9

52000-99080

Shaft, pulley

1

10

52003-60040

Cover

1

11

0025-12050

Bolt

1

12

0025-12020

Bolt

1

13

0000-71012

Washer, lock

2

14

52003-34381

Bracket,clamp

1

15

14600-94940

Clamp, hose

2

15-1 14401-21050

Clamp, hose

2

A

4 19

17

4 6

18

4 Lift cylinder

See Fig 3620

(D)= (E)= (F)=

(A=441AB0021-)

4

16

(A)=PBP9 (B)= (C)=

6 23

16

00273-06025

Screw, HEX.SOC.

2

17

52003-34371

Bracket, spring

1

18

0018-06012

Bolt, w/washers

2

19

52003-34390

Spring

1

20

0025-12070

Bolt

1

21

0000-71012

Washer, lock

1

22

0303-08014

Pin, spring

1

23

31830-67320

Valve, fuse

1

Outer mast See Fig 4852

4 4

5

Note :

22

5 491-2317-04 (491-2317)

-21-

2008.10

Fig.3620 LIFT BRACKET 1

(A)=PBP9 (B)= (C)=

Fig.3620 LIFT BRACKET 1 No.

Parts No.

Parts Name

(A) (B) (C) (D) (E) (F) i/a Remarks

1

50004-53561

Table comp., lift

1

1-1

50004-53562

Table comp., lift

1

(D)= (E)= (F)=

(A=441AB0052-) A

2

31220-10610

Roller

4

3

0000-84035

Ring, snap

2

4

4301-67180

Shim

AR

t0.2

4301-67140

Shim

AR

t0.5

4301-67130

Shim

AR

t1.0

4301-67170

Shim

AR

t2.0

5

1901-55064a

Roller, side

2

6

14600-93410

Bolt, adjust

2

14601-17550

Bolt, adjust

2

0281-00006

Nipple, grease

2

8

4690-21030

Nut, lock

2

9

14401-21050

Clamp, hose

2

10

00273-06025

Screw, HEX.SOC.

2

11

50004-04250

Bracket, steering

1

12

0076-06016

Screw, w/washers

6

70000-68830

Screw, w/washers

6

13

50004-53610

Table

1

14

0076-06016

Screw, w/washers

6

16

18

17

7

See Fig.4600

12 19 11

14 15

21 20

1 13

70000-68830

Screw, w/washers

6

15

50004-53620

Grommet

1

16

50004-56860

Guard, overhead

1

17

0025-16060

Bolt

4

0024-16060

Bolt

4

0000-71016

Washer, lock

4

0000-50016

Washer, lock

4

0018-08016

Bolt, w/washers

4

31010-03910

Bolt, w/washers

4

31090-01960

Clip

1

18 19 20

2 3

CS/FCS

CS/FCS

CS/FCS

CS/FCS CS/FCS CS/FCS

(A=441AB0021-) A

21

8 5

6

1903-59001

Screw

2

(A=441AB0021-)

7

9

A

10

Note :

2 4 491-2318-01 (491-2318)

-22-

2009.8

Fig.3622 LIFT BRACKET 2

Fig.3622 LIFT BRACKET 2

BRAKE PEDAL&FLOOR 13

12

Parts No.

Parts Name

1

50003-55031

Pedal ass'y, brake

1

50003-55042

Pedal ass'y, brake

1

2

50003-98720

Bracket, brake

1

3

50003-98740

Pedal, brake

1

4

14401-11661

Pad, pedal

1

5

31220-11190

Bushing

2

6

0000-84016

Ring, snap

1

7

50003-54990

Spring

1

8

0025-12025

Bolt

2

0024-12025

Bolt

2

0000-71012

Washer, lock

2

0000-50012

Washer, lock

2

0010-08012

Bolt

2

0014-08012

Bolt

2

0000-70008

Washer, lock

2

0000-50008

Washer, lock

2

12

50004-04260

Plate, floor

1

13

50004-04270

Mat, floor

1

14

32090-01870

Cushion(1)

4

15

70000-83330

Nut SET

4

70000-46430

Nut SET

4

9

14 10

10

See Fig.4861

11

11

BRAKE PEDAL&FLOOR (A) (B) (C) (D) (E) (F) i/a Remarks

No.

(A)=PBP9 (B)= (C)=

(D)= (E)= (F)=

CS/FCS

CS/FCS CS/FCS CS/FCS CS/FCS

CS/FCS

15

4 3 See Fig.4861 5

2 1

5

6

7 CS 8

16

9

2 Note :

See Fig.4860 491-2318-02 (491-2318)

-23-

2008.10

Fig.3623 LIFT BRACKET 3

Fig.3623 LIFT BRACKET 3

SIDE GUARD Parts No.

Parts Name

1

50004-04220

Guard comp., side(1)

50005-99440

Guard comp., side(1)

1

50004-04230

Guard comp., side(2)

1

2

1 (2)

3

See Fig.4861

SIDE GUARD (A) (B) (C) (D) (E) (F) i/a Remarks

No.

(A)=PBP9 (B)= (C)=

(D)= (E)= (F)=

1

50005-99470

Guard comp., side(2)

1

3

70001-03040

Cap, guard

1

4

31220-04430

Bushing

4

5

50003-98060

Pin, guard

2

6

70000-84480

Spring, conical

4

6-1

50007-10820

Cushion

4

CS/FCS CS/FCS

(A=441AB0052-) A

12 4

11

7

10

5

7

Washer, plain

2

0000-52020

Washer, plain

2

00211-10030

Screw, set

4

9

0000-35010

Nut, jam

4

10

70000-79360

Nut, U

2

11

0000-72014

Washer, plain

2

12

50003-98320

Bracket, switch

2

13

0076-06016

Screw, w/washers

4

70000-68830

Screw, w/washers

4

8

13

6

0000-73020

4

CS/FCS

CS/FCS

8 9

Note :

491-2318-03 (491-2318)

-24-

2009.8

Fig.3630 FORK No.

Parts No.

Parts Name

1

52003-29430

Fork comp.

2

L=770

52003-29440

Fork comp.

2

L=850

52003-29450

Fork comp.

2

L=920

52003-29460

Fork comp.

2

L=1070

52003-29470

Fork comp.

2

L=1220

52003-29480

Fork comp.

2

L=1370

52003-29490

Fork comp.

2

L=1520

52003-73000

Fork comp.

2

L=1670

2

52003-60120

Shaft, fork

2

3

0025-12025

Bolt

2

0024-12025

Bolt

2

0000-71012

Washer, lock

2

0000-50012

Washer, lock

2

CS/FCS

5

4562-62270b

Shim

AR

t=1.2

4562-62260b

Shim

AR

t=3.2

6

4562-64220b

Plate, fork set

2

7

0025-12060

Bolt

4

0024-12060

Bolt

4

0000-71012

Washer, lock

4

0000-50012

Washer, lock

4

6

(D)= (E)= (F)=

(A) (B) (C) (D) (E) (F) i/a Remarks

4

8

2 4

(A)=PBP9 (B)= (C)=

Fig.3630 FORK

CS/FCS

CS/FCS CS/FCS

3

5 1 8 7 Note :

491-2319-01 (491-2319)

-25-

2008.10

Fig.4073A EPS MOTOR

Fig.4073A EPS MOTOR

(EIKOU) Parts №

1

37410-01310 Motor ass'y

1

2

37430-02970 Yoke ass'y

1

3

37430-02980 Cover, D

1

4

37430-03000 Cover, C

1

5

37430-03030 Bolt

2

6

37430-03040 Cover, commutator

1

7

37430-03050 Armature comp.

1

11

8

37430-03060 Bearing, radial ball

1

12

9

37430-03070 Bearing, radial ball

1

10

37430-02990 Seal, oil

1

11

37430-03020 Spring

2

12

37430-03010 Brush

2

5 1

6

Parts Name

(EIKOU) (A)(B)(C)(D)(E)(F) i/a Remarks

№

(A)=PBP9 (B)= (C)=

(D)= (E)= (F)=

2 8 7

4

9 10 3

Note :

37410-01310 (491-0058)

-27-

0.15kW,DC24V Location:See fig.1102

2006.10