Download Nichiyu HT-70(TUKIJI) Forklift Parts Manual PDF

Fig.1100 DRIVE 1

Fig.1100 DRIVE 1

Traction motor 22 23

19 20

14

18

13

15 16

No.

Parts No.

1

50001-50233 Case, gear

Parts Name

1

2

4350-21040 Pin

2

3

1902-79011 Gauge, level

1

4

4623-14110 Cover

1

5

0017-08020 Bolt, w/washer

6

6

50000-08180 Plug, screw

1

7

14200-19120 Packing, cover

1

8

50001-50241 Support, gear case

1

9

50000-08170 Plug, screw

1

10

0022-12035 Bolt

7

11

0000-70012 Washer, lock

7

12

1906-39010 Breather, air

1

13

0405-62202 Bearing, radial ball

2

14

0270-16070 Bolt, w/washers

4

15

0000-70016 Washer, lock

4

16

50001-50252 Support, drive

1

16-1 50001-50253 Support, drive

1

(A)=HT10 (B)= (C)=

(D)= (E)= (F)=

(A) (B) (C) (D) (E) (F) i/a Remarks

(A=471AB0195-) A

50001-50292 Support, motor

1

18-1 50001-50293 Support, motor

1

18

13

(A=471AB1010-) A

12

9

21

19

10

20

0000-70010 Washer, lock

6

11

21

50001-50270 Shim

AR

t0.1

50001-50280 Shim

AR

t0.2

50001-55830 Shim

AR

t0.5

22

0012-08030 Bolt

3

23

0000-70008 Washer, lock

3

8 2

0270-10035 Screw, cap

6

1

3

7 4 Note :

5 6 471-0559-01A (471-0558/471-0559)

-6-

2007.8

Fig.1101 DRIVE 2

Fig.1101 DRIVE 2

31 30 29 23

27 21

15

22

16

26 18

No.

Parts No.

1

50002-01661 Shaft, wheel

1

2

1901-75045 Bearing

1

3

0415-30208 Bearing, radial rollin

1

4

70000-46850 Seal, oil

1

5

4210-23260 Bolt, hub

6

6

4310-28340 Nut, hub

6

7

50001-50120 Gear, SET

1

8

4623-12070 Gear, spiral bevel

1

9

50001-50130 Pinion, spiral bevel

1

10

1904-79003 Nut comp., hard lock

1

13

4623-14180 Shim, adjust

AR

t0.2

4623-14250 Shim, adjust

AR

t0.25

4623-14260 Shim, adjust

AR

t0.3

14

50001-50260 Housing, bearing

1

15

0022-12035 Bolt

2

16

0000-70012 Washer, lock

2

17

1901-75047 Bearing

1

18

31220-02960 Bearing

1

19

4623-14080 Shim, adjust

AR

t0.1

4623-14190 Shim, adjust

AR

t0.2

4623-14200 Shim, adjust

AR

t0.5

20

50001-50140 Sleeve

1

21

14200-13031 Gear, driven

1

22

14200-13040 Shim

AR

t0.1

14200-13050 Shim

AR

t0.15

14200-13060 Shim

AR

t0.2

14200-13070 Shim

AR

t0.25

23

14200-14120 Nut

1

24

50001-50150 Gear, counter

1

25

31220-12660 Bearing

1

26

0405-62046 Bearing, radial ball

1

27

50001-50170 Pinion, drive

1

28

0405-62040 Bearing, radial ball

1

29

0405-62050 Bearing, radial ball

1

30

14200-19540 Spacer

1

28

14

24

19 20

25

17

9 4 7 6

8

3

1

13 2

5

10

Parts Name

(A)=HT10 (B)= (C)=

(D)= (E)= (F)=

(A) (B) (C) (D) (E) (F) i/a Remarks

Note :

471-0559-02A (471-0558/471-0559)

-6-

2004.12

Fig.1101 DRIVE 2

Fig.1101 DRIVE 2 No.

Parts No.

31

14200-13800 Coupling

Parts Name

(A)=HT10 (B)= (C)=

(D)= (E)= (F)=

(A) (B) (C) (D) (E) (F) i/a Remarks 1

31 30 29 23

27 21

15

22

16

26 18

28

14

24

19 20

25

17

9 4 7 6

8

3

1

13 2

5

10

Note :

471-0559-02A (471-0558/471-0559)

-7-

2004.12

Fig.1140 FRONT WHEEL

Fig.1140 FRONT WHEEL Pnst

Pnst

1

Parts Name

(A)=HT10 (B)= (C)=

No.

Parts No.

1

50002-61390 Wheel ass'y

1

Pnst

2

32010-03200 Tire ass'y

1

4.00-8 SP

3

4350-28010 Rim, wheel

1

4

0020-10020 Bolt

6

5

0000-20010 Nut

6

6

0000-70010 Washer, lock

6

(D)= (E)= (F)=

(A) (B) (C) (D) (E) (F) i/a Remarks

2

6

5

3

4

Note :

471-0560-01A (471-0560)

-8-

2005.12

Fig.1230 REAR AXLE

Fig.1230 REAR AXLE No.

Parts No.

1

70000-35951 Brake ass'y, (L)

1

70000-50590 Brake ass'y, (L)

1

1-1

Parts Name

(A)=HT10 (B)= (C)=

(D)= (E)= (F)=

(A) (B) (C) (D) (E) (F) i/a Remarks

(A=471AB0487-) A

2

70000-35961 Brake ass'y, (R)

1

2-1

70000-50600 Brake ass'y, (R)

1

(A=471AB0487-)

9

A

3

50002-16750 Axle comp., rear

1

3-1

50002-16751 Axle comp., rear

1

(A=471AB0076-) A

4

11

68

7

5

4

0405-62076 Bearing, radial ball

2

5

0405-62056 Bearing, radial ball

2

6

4370-36030 Nut, castle

2

7

0302-40050 Pin, cotter

2

8

0000-72020 Washer, plain

2

9

70000-46390 Bolt, w/washers

4

10

70000-46320 Nut, SET

4

11

50001-93130 Cap, rear axle

2

12

70000-46840 Bolt, w/washer

12

13

70000-68690 Shoe & lining

2

3

10 1 2 13

12 Note :

471-0561-03A (471-0561)

-9-

2006.2

Fig.1300 STEERING

Fig.1300 STEERING

(D)= (E)= (F)=

No.

Parts No.

1

50001-76733 Steering comp.

1

50001-76734 Steering comp.

1

Std,D.S.Lever LH

1

Std,D.S.Lever LH

1

Opt,D.S.Lever RH

1

Opt,D.S.Lever RH

1-1

Parts Name

(A)=HT10 (B)= (C)=

(A) (B) (C) (D) (E) (F) i/a Remarks

(A=471AB0119-) A

50001-76735 Steering comp.

1-2

(A=471AB0658-) A

10

14

50002-72060 Steering comp.

1-1

(A=471AB0119-) A

50002-72061 Steering comp.

1-2

13

(A=471AB0658-) A

6

2

14104-91470 Bushing(2), cover

2

3

0016-08020 Bolt, w/washers

4

4

31010-04230 Screw, truss

6

70000-06540 Bolt, w/washers

6

4-1

(A=471AB0076-)

9

A

4 5 11 7 8

12 2

5

50002-04020 Lamp ass'y, head

1

6

37920-00280 Bushing, rubber

1

7

50001-75590 Bracket, lamp

1

8

50001-75600 Bracket, cushion

2

9

36410-07330 Lamp, head

1

10

50001-79271 Cover, lamp

1

10-1 50001-79272 Cover, lamp

1

471AB0119-

(A=471AB0070-) A

50001-79281 Cover, arm

3

12

1960-85071 Bushing

1

13

50002-39680 Stopper, rubber

1

14

50002-39690 Spacer, rubber

1

15

1960-85071 Bushing

3

11

15 1

(A=471AB0119-) A

0000-80008 Washer, tooth lock

16

To charger panel

1

(A=471AB0161-) A

16 3

1-1 15

Note :

471-0563-01B (471-0562/471-0563/471-0557)

-12-

2006.11

Fig.1325 PARKING LINKAGE

Fig.1325 PARKING LINKAGE No.

Parts No.

Parts Name

(A) (B) (C) (D) (E) (F) i/a Remarks

1

50001-67501

Pipe, paking

1

1-1 50001-67502

Pipe, paking

1

50001-67511

Shaft, paking

1

2-1 50001-67512

Shaft, paking

1

50001-67521

Lever, paking

1

3-1 50001-67522

Lever, paking

1

Pin, spring

1

(A)=HT10 (B)= (C)=

(D)= (E)= (F)=

(A=471AB1515-)

3

A

2

(A=471AB1490-)

16

A

3

15

(A=471AB1490-) A

4

14 13

0303-06040 (A=-471AB1514)

10 11

A

5 1 7 8

5

0014-08025

Bolt

2

7

0000-50008

Washer, lock

2

8

0000-52008

Washer, plain

2

9

70000-46340

Nut, SET

2

10 50002-25001

Stopper, lever

1

10-1 50002-25002

Stopper, lever

1

11 70000-50670

Bolt, hex.soc.but.head

1

13

0000-52006

Washer, plain

1

14

0000-04006

Nut

1

Nut,U

1

15 70000-02510

Tube

1

15-1 70001-45980

Tube

1

Tube

1

(A=471AB0070-) A

14-1 31030-03360

2

(A=471AB0070-) A

(A=471AB1569-)

4

A

16 37790-00080

Note :

9

471-0565-04A (471-0565)

-14-

2009.1

Fig.1350 ACCELERATOR LINKAGE No.

Parts No.

1

50001-70280 Lever, accel

1

2

50001-70290 Shaft, accel

1

3

50001-74900 Pin, shaft

1

4

50001-70310 Cap, accel

1

5

50001-74891 Bracket comp., accel

1

6

50000-81340 Spring

1

7

70000-23060 Spring

1

8

50001-70331 Plate, accel

1

LH-Std

50002-03011 Plate, accel

1

RH

9

50001-70341 Arm, potentio

1

10

0075-04008 Screw, w/washers

2

11

1902-55060 Bushing

1

12

0000-00006 Nut

1

13

0000-70006 Washer, lock

1

16 11

14

70000-45710 Potentiometer

1

15

50001-73580 Guide, spring

1

7

16

0210-04010 Screw, set

1

15

17

0016-06016 Bolt, w/washers

3

18

31010-02660 Screw, button head

3

19

0000-71006 Washer, lock

3

20

0016-08016 Bolt, w/washers

2

18 19

(A)=HT10 (B)= (C)=

Fig.1350 ACCELERATOR LINKAGE

4

1

6

2

10 5

Parts Name

(D)= (E)= (F)=

(A) (B) (C) (D) (E) (F) i/a Remarks

14 9 13 12

3

See Fig.4852 8 20

Note :

17 471-0566-01A (471-0566)

-14-

2004.12

Fig.1093 NAME PLATE

(A)=HT10 (B)= (C)=

Fig.1093 NAME PLATE

Directinal lever is RH 2

No.

Parts No.

Parts Name

(A) (B) (C) (D) (E) (F) i/a Remarks

1

24700-11481

Plate, name

1

車体銘板

2

50002-14100

Plate, caution

1

運転注意

3

24700-02530

Plate, caution

1

充電注意

3-1

50004-11780

Plate, caution

1

充電注意

1

充電注意

(D)= (E)= (F)=

(A=471AB0626-) A

3-2

12 11

50008-25530

Plate, caution

(A=471AB****-)

11

A

5

8 1 7

6

10

2

4

50002-13600

Plate, name

1

[ｴﾚﾄﾗｯｸ]

5

50002-08990

Plate, name

1

最大積載量1000kg

6

24700-02560

Plate, caution

1

感電注意

7

24700-07980

Plate, name

1

合格

8

50002-13710

Plate, name

1

[ﾆﾁﾕ], h=1700-Std

50002-13711

Plate, name

1

[ﾆﾁﾕ], h=1700-Std

8-1

(A=471AB0558-)

4

A

8

3

8-1

50002-13710

Plate, name

1

[ﾆﾁﾕ], h=1380, *1

50002-13711

Plate, name

1

[ﾆﾁﾕ], h=1380, *1

(A=471AB0558-) A

9

8

50002-13710

Plate, name

1

[ﾆﾁﾕ], h=1380, *2

8-1

50002-13711

Plate, name

1

[ﾆﾁﾕ], h=1380, *2

(A=471AB0558-)

h=1380 w/back mirror

h=1380 w/back mirror RH

A

8 8-1

8

50002-13710

Plate, name

2

[ﾆﾁﾕ], h=1380, *3

50002-13711

Plate, name

2

[ﾆﾁﾕ], h=1380, *3

(A=471AB0558-) A

9

70000-49320

Tape, reflector

1

反射ﾃｰﾌﾟ

10

50002-88900

Plate, name

2

Lever LH

(A=471AB0173-)

8

A

11

70000-50550

Tape, reflector

1

反射ﾃｰﾌﾟ

12

50003-97790

Plate, name

1

[ﾆﾁﾕ]

(A=471AB0937-) A

h=1380 w.o/back mirror

h=1380 w/back mirror LH

8 8

8 Note : *1:w/back mirror *2:w/back mirror LH or RH *3:w.o/back mirror 471-0569-02 (471-0569)

-5-

2010.3

Fig.1240 REAR WHEEL

Fig.1240 REAR WHEEL Pnst

Pnst Parts Name

(A)=HT10 (B)= (C)=

No.

Parts No.

1

50001-84210 Wheel ass'y

2

Pnst

2

32010-03200 Tire ass'y

2

4.00-8 SP

3

4810-12800 Rim, wheel

2

4

0020-10020 Bolt

12

5

0000-20010 Nut

12

6

0000-70010 Washer, lock

12

(D)= (E)= (F)=

(A) (B) (C) (D) (E) (F) i/a Remarks

2

1

4 3

5

6

Note :

471-0571-01A (471-0571)

-10-

2005.12

Fig.1010 FRAME

Fig.1010 FRAME No.

Parts No.

1

50002-16232 Frame comp.

1

50002-16233 Frame comp.

1

1-1

Parts Name

(A)=HT10 (B)= (C)=

(D)= (E)= (F)=

(A) (B) (C) (D) (E) (F) i/a Remarks

(A=471AB0192-) A

50002-16234 Frame comp.

1-2

1

(A=471AB0567-) A

50002-16235 Frame comp.

1-3

1

(A=471AB0648-) A

50005-93780 Frame comp.

1-4

1

(A=471AB1049-) A

1

Note :

472-0552-01A (472-0552)

-1-

2007.8

Fig.1011 COVER 1

FRONT COVER

FRONT COVER

17 See Fig.1300

See Fig.4860 18

(A)=HT10 (B)= (C)=

Fig.1011 COVER 1

16

No.

Parts No.

Parts Name

(A) (B) (C) (D) (E) (F) i/a Remarks

1

50001-75573

Cover, front(1)

1

1-1

50001-75574

Cover, front(1)

1

(D)= (E)= (F)=

(A=471AB0507-)

15

A

2

50002-05012

Cover, front(2)

2

2-1

50002-05013

Cover, front(2)

2

(A=471AB0507-)

9 3 2

A

12 14

Control unit

8 20 13 See Fig.4400

6

3

31010-03910

Bolt, w/washers

12

4

50001-76783

Bracket, front cover

1

5

31010-03910

Bolt, w/washers

4

6

50001-76153

Cover, Bracket

1

7

31010-03910

Bolt, w/washers

2

8

50001-76080

Support, cover

2

9

31010-03910

Bolt, w/washers

4

12

50001-59331

Bracket, control unit

1

12-1 50001-59332

Bracket, control unit

1

w/Fan,Opt

1

w/Fan,Opt

1

w.o/Fan

1

w.o/Fan

(A=471AB0375-)

Traction motor

A

12-2 50001-59333

4 5

7

Bracket, control unit

(A=471AB2285-) A

12-1 54000-75230

Bracket, control unit

(A=471AB0375-) A

See Fig.4860

12-2 54000-75231

Bracket, control unit

(A=471AB2285-)

See Fig.1100

A

13

0016-08025

Bolt, w/washers

4

13-1

0018-08025

Bolt, w/washers

3

(A=471AB0375-)

19

A

13-2

0018-08020

Bolt, w/washers

3

(A=471AB2285-) A

14

70000-47300

Bolt, w/washers

3

15

50001-71151

Bracket, fan

1

15-1 50001-71151

Bracket, fan

1

w/Fan,Opt

(A=471AB0375-) A

16 16-1

0018-08016

Bolt, w/washers

2

0018-08016

Bolt, w/washers

2

w/Fan,Opt

(A=471AB0375-)

1 A

17

3

0070-04045

Screw, pan head

2

Note :

472-0552-02B (472-0552/485-5661)

-2-

2010.4

Fig.1011 COVER 1

FRONT COVER

FRONT COVER No.

17 See Fig.1300

17-1

See Fig.4860 18

(A)=HT10 (B)= (C)=

Fig.1011 COVER 1 Parts No.

Parts Name

(A) (B) (C) (D) (E) (F) i/a Remarks

0078-04045

Screw, w/washer

2

(D)= (E)= (F)=

(A=471AB0151-)

16

A

17-2

15

0078-04045

Screw, w/washer

2

w/Fan,Opt

(A=471AB0375-) A

18

0000-70004

Washer, lock

2

(A=-471AB0150)

9 3 2

A

12 14

Control unit

19

0016-06010

Bolt, w/washers

2

19-1

0018-06010

Bolt, w/washers

2

(A=471AB0151-)

8

A

20

20

70000-47300

Bolt, w/washers

4

13 See Fig.4400

6

Traction motor 4 5

7

See Fig.4860 See Fig.1100

19

1 3 Note :

472-0552-02B (472-0552/485-5661)

-3-

2010.4

Fig.1012 COVER 2

Fig.1012 COVER 2 FLOOR PLATE

FLOOR PLATE No.

Parts No.

1

50002-16831 Plate, floor

1

50005-93950 Plate, floor

1

1-1

Parts Name

(A)=HT10 (B)= (C)=

(D)= (E)= (F)=

(A) (B) (C) (D) (E) (F) i/a Remarks

(A=471AB1049-) A

2

70000-33960 Bolt, hex.soc.but.head

4

3

0000-52008 Washer, plain

4

4

70000-46340 Nut, SET

4

5

0012-08020 Bolt

4

6

0000-72008 Washer, plain

4

7

0000-70008 Washer, lock

4

8

50002-33120 Bracket, mudguard

1

9

50002-33131 Mudguard

1

10

0110-08030 Bolt

3

11

0000-00008 Nut

3

1

12

50002-32370 Mat, floor

1

2

12-1 50002-32371 Mat, floor

1

12

5 7 6

(A=471AB****-)

13

A

12-2 50005-93960 Mat, floor

See Fig.4800

1

(A=471AB1049-) A

14

13

0075-06035 Screw, w/washers

2

13-1

0075-06045 Screw, w/washers

2

(A=471AB0383-) A

0075-06045 Screw, w/washers

2

(A=-471AB1048) A

50004-07590 Rubber, guard

14

15

1

(A=471AB0383-) A

50004-07590 Rubber, guard

1

(A=-471AB1048) A

0000-00006 Nut

15

2

(A=471AB0383-) A

0000-00006 Nut

2

(A=-471AB1048) A

10 11 8

3 4

9

Note :

472-0552-03 (472-0552)

-4-

2007.8

Fig.1320 BRAKE LINKAGE

(A)=HT10 (B)= (C)=

Fig.1320 BRAKE LINKAGE No.

Parts No.

Parts Name

(A) (B) (C) (D) (E) (F) i/a Remarks

1

50002-27281

Shaft comp., brake

1

1-1

50002-27282

Shaft comp., brake

1

(D)= (E)= (F)=

(A=471AB0131-) A

1-2

50002-27283

Shaft comp., brake

1

(A=471AB0598-) A

1-3

50005-93980

Shaft comp., brake

1

(A=471AB1049-) A

1-4

3

50005-93981

Shaft comp., brake

1

(A=471AB****-) A

1-5

50006-79610

Shaft comp., brake

1

(A=471AB****-)

Limit switch

A

1-6

50006-79611

Shaft comp., brake

1

(A=471AB1913-) A

17

2

0280-00006

Nipple, grease

2

16

19

3

70000-46400

Bolt, w/washers

4

2

4

70000-46350

Nut, SET

4

5

50002-32310

Pedal, brake

1

5-1

50006-80020

Pedal, brake

1

14

1

15 18

(A=471AB****-)

6

A

5-2

50006-80021

Pedal, brake

2

(A=471AB1847-) A

6

32050-01840

Pad, pedal

1

7

50002-27290

Rod, brake

2

8

50002-23570

Stopper, brake

2

9

0014-08016

Bolt

2

10

0000-04008

Nut

2

9

11

70000-50560

Nut

2

10

12

0000-04010

Nut

6

13

0000-72010

Washer, plain

2

14

50001-67700

Spacer, brake

1

15

0000-00006

Nut

1

16

0017-06045

Bolt, w/washer

1

19 2

4 5

13 9

7

11

8

10 13

7

11

12

8

17

4811-51460

Spring

1

18

50002-03900

Shim

AR

t1.0

50002-03910

Shim

AR

t0.5

Note :

13 472-0552-04A (472-0552)

-13-

2009.1

Fig.1320 BRAKE LINKAGE

Fig.1320 BRAKE LINKAGE No.

Parts No.

Parts Name

(A) (B) (C) (D) (E) (F) i/a Remarks

19

0000-72006

Washer, plain

2

(A)=HT10 (B)= (C)=

(D)= (E)= (F)=

3

Limit switch

17 16

19

14

2 1

15 18

6

19 2

4 5 9 10 13

9

7

11

8

10 13

7

11

12

8 Note :

13 472-0552-04A (472-0552)

-14-

2009.1

Fig.1640 BACKREST

Fig.1640 BACKREST No.

Parts No.

1

50002-26812 Backrest

1

50005-94240 Backrest

1

1-1

Parts Name

(A)=HT10 (B)= (C)=

(D)= (E)= (F)=

(A) (B) (C) (D) (E) (F) i/a Remarks

(A=471AB1049-) A

2

70000-46400 Bolt, w/washers

4

3

70000-46350 Nut, SET

4

4

4623-02760 Cushion, body

1

1

4

2

3

Note :

472-0552-05A (472-0552)

-16-

2007.8

Fig.1682 PLATFORM 1

Fig.1682 PLATFORM 1

5 7 6

No.

Parts No.

1

50002-16602 Platform comp., body

1

50002-16603 Platform comp., body

1

1-1

Parts Name

(A)=HT10 (B)= (C)=

(D)= (E)= (F)=

(A) (B) (C) (D) (E) (F) i/a Remarks

(A=471AB****-) A

50002-16604 Platform comp., body

1-2

1

(A=471AB****-) A

50005-94020 Platform comp., body

1-3

1

(A=471AB1049-) A

1

2

70000-46410 Bolt, w/washers

6

3

70000-46420 Bolt, w/washers

2

4

70000-46360 Nut, SET

8

5

0012-08020 Bolt

4

6

0000-72008 Washer, plain

4

7

0000-70008 Washer, lock

4

2

4

4

3 Note :

472-0552-06A (472-0552)

-17-

2007.8

Fig.1683 PLATFORM 2

Fig.1683 PLATFORM 2 No.

Parts No.

1

50002-16691 Cover, platform

1

50005-94100 Cover, platform

1

1-1

Parts Name

(A)=HT10 (B)= (C)=

(D)= (E)= (F)=

(A) (B) (C) (D) (E) (F) i/a Remarks

(A=471AB1049-) A

50001-56671 Lock comp., cover

2

15

2

(A=-471AB1048) A

50001-56681 Handle, lock

3

1

(A=-471AB1048) A

50001-56691 Bracket, lock(1)

4

471AB0161-

A

0303-03032 Pin, spring

5

11

1

(A=-471AB1048)

11

17

16 12

1-1

9

1

(A=-471AB1048) A

0303-03020 Pin, spring

6

18

1

(A=-471AB1048) A

14

70000-31980 Spring

7

1

(A=-471AB1048) A

12

0000-72010 Washer, plain

8

11

2

(A=-471AB1048) A

10

11

50001-56790 Bracket, lock(2)

9

11-1 13-1 19

1

A

19

11 12

11 13

11

2

(A=-471AB1048)

10

31850-17890 Spring, gas

1

11

0000-72006 Washer, plain

5

11-1

0000-72006 Washer, plain

6

(A=471AB0161-)

13-1

13

A

See Fig.3682

12

00001-00006 Pin, snap

2

13

0000-88005 Ring, snap

4

13-1

0000-88005 Ring, snap

2

(A=471AB0161-) A

14

0018-06014 Bolt, w/washers

8

15

50002-75780 Mat, platform

1

50002-54250 Sim

AR

16

14

(A=-471AB1048) A

32310-02720 Handle, latch

17

2

(A=471AB1049-) A

19

0084-05008 Screw, flat head

18

8 7

A

8 3

5

6

4

8

(A=471AB1049-)

Note :

2

472-0552-07 (472-0552)

-18-

2007.8

Fig.1683 PLATFORM 2

Fig.1683 PLATFORM 2 No.

Parts No.

19

50005-67050 Cushion

Parts Name

(A)=HT10 (B)= (C)=

(D)= (E)= (F)=

(A) (B) (C) (D) (E) (F) i/a Remarks 6

(A=471AB1049-) A

15

471AB016111

11

17

16 12

1-1

9

18

14 12 11 10

11 11-1 13-1 19

1 19

11 12

11 13

11

13-1

13

See Fig.3682

14

19 8 7 8 3

5

6

4

Note :

2

472-0552-07 (472-0552)

-19-

2007.8

Fig.4400A MAIN CONTROLLER

Fig.4400A MAIN CONTROLLER (-471AB0374)

(-471AB0374)

1

Parts Name

(A)=HT10 (B)= (C)=

No.

Parts No.

1

54000-29250 Controller ass'y, main

1

2

54000-29980 Base, controller

1

3

54000-15811 Board comp., MPU

1

PBC103-70A

3-1

54000-15812 Board comp., MPU

1

PBC103-70B

(D)= (E)= (F)=

(A) (B) (C) (D) (E) (F) i/a Remarks CU104-20

(A=471AB1080-) A

11

9 13 12

17

14 10

19

18 2

22

21 20 27 27-1 25

26

27

28,28-1

8 7 23 27 27-1 25

4 16 15

3 26

27

27 27-1 25

5

28,28-1

6 5

24

26

4

0075-04008 Screw, w/washers

4

5

54000-16990 Bracket, board

2

6

0016-06012 Bolt, w/washers

4

7

70000-19350 Module, IGBT

1

8

0016-05012 Bolt, w/washers

4

9

54000-17000 Condenser comp.

1

10

80004-28730 Condenser

3

11

54000-29840 Bar, lead(1)

1

12

54000-29850 Bar, lead(2)

1

13

54000-17070 Sheet, insulator(1)

1

t0.3

14

54000-17080 Sheet, insulator(2)

1

t0.08

15

39530-02180 Sensor, current

2

16

0075-04016 Screw, w/washers

2

17

24200-56850 Sensor comp., heat

1

18

0075-04008 Screw, w/washers

1

19

35810-05630 Contactor

1

20

0016-05010 Bolt, w/washers

2

21

24200-54801 Bracket, contactor

1

22

0016-06012 Bolt, w/washers

2

23

54000-29860 Bar, lead(4)

2

24

54000-17060 Bar, lead(6)

1

25

24200-63030 Terminal

4

26

0000-72008 Washer, plain

4

27

0000-70008 Washer, lock

8

27-1

0000-70008 Washer, lock

4

[80V,4700µF]

(A=471AB0151-)

27

27 27-1 25

A

28,28-1

0000-00008 Nut

4

28-1 70000-59250 Nut,spring

4

28

16

(A=471AB0151-) A

23

15

26

27

Note :

28,28-1

Parts important at the time of exchange 32390-12100 Grease, silicon

485-0412-01B (485-0412/485-0413)

-21-

2007.10

Fig.4401A MAIN CONTROLLER

Fig.4401A MAIN CONTROLLER WIRE HARNESS,(-471AB0374)

WIRE HARNESS,(-471AB0374)

Temperature sensor

No.

Parts No.

Parts Name

1

54000-29631 Harness, controller

(A)=HT10 (B)= (C)=

(D)= (E)= (F)=

(A) (B) (C) (D) (E) (F) i/a Remarks 1

Contactor

Lower berth (U-phase)

Upper row (U-phase)

Lower berth (V-phase)

Upper row (V-phase)

Lower berth (W-phase)

Upper row (W-phase)

Current sensor (W-phase)

1

MPU board

Current sensor (U-phase)

Contactor

Terminal

Note :

485-0412-02A (485-0412)

-21-

2005.12

Fig.4400B MAIN CONTROLLER

(A)=HT10 (B)= (C)=

Fig.4400B MAIN CONTROLLER (471AB0375-)

(471AB0375-) No.

Parts No.

Parts Name

(A) (B) (C) (D) (E) (F) i/a Remarks

1

54000-69060

Controller ass'y, main

1

CU104-23

1-1

54001-24550

Controller ass'y, main

1

CU104-26

1

CU104-26A

(D)= (E)= (F)=

(A=471AB1636-) A

1-2

1

54001-24551

Controller ass'y, main

(A=471AB2285-) A

11

9

1

54000-69080

Controller ass'y, main

1

CU104-24,UG

1-1

54001-24570

Controller ass'y, main

1

CU104-27,UG

1

CU104-27A,UG

13

(A=471AB1636-)

12

A

1-2

14 19

54001-24571

Controller ass'y, main

(A=471AB2285-) A

10

2

54000-69100

Base, controller

1

2-1

54001-24640

Base, controller

1

(A=471AB1636-)

2

A

21 20 25

2-2

22

54001-75210

Base, controller

1

(A=471AB2285-) A

3 3-1

23

24

54000-68920

Board comp., MPU

1

PBC103-73

54000-68921

Board comp., MPU

1

PBC103-73A

1

PBC108-35

(A=471AB1080-) A

26

3-2

54001-24590

Board comp., MPU

(A=471AB1636-) A

7

3

8

4

3-1

54000-68940

Board comp., MPU

1

PBC103-74,UG

54000-68941

Board comp., MPU

1

PBC103-74A,UG

1

PBC108-36,UG

(A=471AB1080-) A

3-2

54001-24610

Board comp., MPU

(A=471AB1636-) A

3 15

35890-00030

Spacer

1

5

54000-69110

Bracket, board

1

54001-24630

Bracket, board

1

5-1

5

16

4

(A=471AB1636-) A

6

6

0016-05010

Bolt, w/washers

4

7

70000-73670

Module, FET

1

70000-56750

Module, FET

1

8

0016-06012

Bolt, w/washers

4

9

54000-58050

Condenser comp.

1

10

80004-28730

Condenser

3

UG

[80V,4700μF]

Note : Parts important at the time of exchange 32390-12100 Grease, silicon

485-0437-01 (485-0437)

-23-

2010.4

Fig.4400B MAIN CONTROLLER

(471AB0375-)

(471AB0375-)

1

11

9 13 12 14

19 2 21 20 25

7

10

22

23

24

(A)=HT10 (B)= (C)=

Fig.4400B MAIN CONTROLLER No.

Parts No.

Parts Name

(A) (B) (C) (D) (E) (F) i/a Remarks

11

54000-52150

Bar, lead(1)

1

12

54000-52160

Bar, lead(2)

1

13

54000-17070

Sheet, insulator(1)

1

t0.3

14

54000-17080

Sheet, insulator(2)

1

t0.08

15

39530-02180

Sensor, current

2

16

0075-04016

Screw, w/washers

2

19

35810-05630

Contactor

1

20

0016-05010

Bolt, w/washers

2

21

24200-54801

Bracket, contactor

1

22

0016-06012

Bolt, w/washers

2

23

24200-63030

Terminal

1

24

0000-72008

Washer, plain

1

25

0000-70008

Washer, lock

1

26

70000-59250

Nut,spring

1

(D)= (E)= (F)=

26

8

4

3 15

5

16 6

Note : Parts important at the time of exchange 32390-12100 Grease, silicon

485-0437-01 (485-0437)

-24-

2010.4

Fig.4401B MAIN CONTROLLER

Fig.4401B MAIN CONTROLLER

WIRE HARNESS,(471AB0375-)

WIRE HARNESS,(471AB0375-) No.

Parts No.

Parts Name

(A) (B) (C) (D) (E) (F) i/a Remarks

1

54000-69121

Harness, controller

1

1-1 54001-24530

Harness, controller

1

(A)=HT10 (B)= (C)=

(D)= (E)= (F)=

(A=471AB1636-) A

FET terminal(-)

Temperature sensor

FET

Current sensor (W-phase)

1 Current sensor (U-phase) Contactor MPU board

Terminal

Note :

485-0437-02 (485-0437)

-25-

2008.11

(A)=HT10 (B)= (C)=

Fig.4430 DIRECTIONAL SWITCH

Fig.4430 DIRECTIONAL SWITCH No.

Parts No.

1

54000-39140

Parts Name

(A) (B) (C) (D) (E) (F) i/a Remarks

Switch comp.,directional

1

RH lever-Opt

Switch comp.,directional

1

RH lever-Opt

Switch comp.,directional

1

RH lever-Opt

Switch comp.,directional

1

LH lever-Std

Switch comp.,directional

1

LH lever-Std

Switch comp.,directional

1

LH lever-Std

(D)= (E)= (F)=

(A=-471AB****)

1

A

1-1 54000-39141

36 35

31 (32)

(A=471AB****-) A

34

1-2 54001-34872 (A=471AB****-) A

1

54000-39150 (A=-471AB****)

33 A

1-1 54000-39151 (A=471AB****-) A

1-2 54001-34882 (A=471AB****-) A

See Fig.4600

2

24300-19710

Case

1

3

24300-19720

Cover, case

1

4

24300-27360

Plate, switch

1

5

32390-10160

Bushing, rubber

1

6

0070-05010

Screw, pan head

4

7

0000-70005

Washer, lock

4

8

00001-00004

Pin, snap

1

9

24300-19740

Arm

1

10 24300-19750

Spacer

1

28 24 DS1(Fwd) 23

11 24300-19760

Roller

1

12

0010-06025

Bolt

1

13

0000-70006

Washer, lock

1

24 DS2(Bwd) 23

14 24300-22610

Pin, roller

1

15 24300-44040

Spring

1

16 24300-38140

Shaft

1

17 24300-19790

Cam(A)

1

18 24300-19800

Cam(B)

1

19

Pin, spring

2

Bushing

1

21 31220-11360

Bushing, flange

1

22

Ring, snap

1

23 35210-00690

Switch, micro

3

24

Actuator

3

2

27

See Fig.1350

24 DS3(Neutral) 23 21

26 25

4 7

16 19

29 30

11

6 3 7 6

20 22

17 18

20 31220-11290

14 8

10

0303-04020

9 15 13 12

0000-88009 1910-52013

Note :

5 485-2785-02A (485-2785)

-26-

2009.1

No.

Parts No.

25 24300-21210

1 36 35

31 (32)

(A)=HT10 (B)= (C)=

Fig.4430 DIRECTIONAL SWITCH

Fig.4430 DIRECTIONAL SWITCH

34

33

Parts Name

(A) (B) (C) (D) (E) (F) i/a Remarks

Sheet, insulator

1

26

8110-10010

Spacer

1

27

0070-03050

Screw, pan head

2

28

0000-72003

Washer, plain

1

29

0000-70003

Washer, lock

1

30

0000-00003

Nut

1

31 24300-37981

Boss(R), lever

1

RH lever-Opt

32 24300-37991

Boss(L), lever

1

LH lever-Std

33

Pin, spring

1

34 54000-31070

Lever, directional

1

35

Screw, tapping

1

Knob, lever

1

0303-03020 0078-05020

36 24300-38010

(D)= (E)= (F)=

See Fig.4600

2

27 28 24 DS1(Fwd) 23 24 DS2(Bwd) 23

See Fig.1350

24 DS3(Neutral) 23 21

26 25

4 7

16 19

29 30

11

6 3 7 6

20 22

17 18

14 8

10 9

15 13 12

Note :

5 485-2785-02A (485-2785)

-27-

2009.1

Fig.4600 CONTROL PANEL

17

3

10

Fig.4600 CONTROL PANEL No.

Parts No.

1

50001-79263 Cover, top

1

1Ø/100V-Std

50002-54260 Cover, top

1

1Ø/100V-Std

1-1

2

11 12

Parts Name

(A)=HT10 (B)= (C)=

(D)= (E)= (F)=

(A) (B) (C) (D) (E) (F) i/a Remarks

(A=471AB0151-) A

8

1

50002-05912 Cover, top

1

3Ø/200V-Opt

5

1-1

50002-54270 Cover, top

1

3Ø/200V-Opt

1

(A=471AB0151-) A

9

2

70000-46980 Battery, indicator

1

2-1

70000-46981 Battery, indicator

1

(A=471AB0270-) A

70000-46982 Battery, indicator

2-2

1

(A=471AB0752-) A

16

14 13

15

4

7

Emergency SW

3

35610-35280 Switch, push button

1

4

24300-38190 Switch comp., toggle

1

Opt

5

35630-01030 Cap, rubber

1

Opt

6

54000-29753 Harness, switch

1

7

35610-36260 Switch, toggle

1

8

1910-43012 Cap, rubber

1

9

1917-03002 Switch

1

10

1917-03011 Button

1

11

8700-01850 Cap, water resistant

1

12

1917-03029 Nut, water resistant

1

13

50002-54280 Cover, plug

1

14

50002-54290 Base, (1)

1

15

50002-54300 Base, (2)

1

16

0076-03012 Screw, w/washers

1

17

54001-07991 Indicator comp.

1

(A=471AB0752-) A

Hour meter Accelerator

Harness, body

6

Upper beam

7 8 Upper beam SW

9 10 11 12

Horn SW

Note :

485-2849-02 (485-2849)

-26-

2006.12

Opt,3Ø/200V

Opt,3Ø/200V

1

(A)=HT10 (B)= (C)=

Fig.4810B CHARGER(BC)

Fig.4810B CHARGER(BC)

21

No.

Parts No.

Parts Name

(A) (B) (C) (D) (E) (F) i/a Remarks

54000-39510

Panel ass'y, charger

1

1

1.8kVA

1-1 54000-39511

Panel ass'y, charger

1

1.8kVA

Panel ass'y, charger

1

1.8kVA

Panel ass'y, charger

1

1.8kVA, Jpn

Panel ass'y, charger

1

1.8kVA, OEM

Panel ass'y, charger

1

1.8kVA, Jpn

Panel ass'y, charger

1

1.8kVA, OEM

54000-39520

Panel ass'y, charger

1

SC

1-1 54000-39861

Panel ass'y, charger

1

SC

Panel ass'y, charger

1

SC, Jpn

Panel ass'y, charger

1

SC, Exp

Panel ass'y, charger

1

SC, OEM

Panel ass'y, charger

1

SC, Jpn

Panel ass'y, charger

1

SC, Exp

Panel ass'y, charger

1

SC, OEM

54000-58070

Panel ass'y, charger

1

2.7kVA

1-1 54000-58080

Panel ass'y, charger

1

2.7kVA

Panel ass'y, charger

1

2.7kVA, Jpn

Panel ass'y, charger

1

2.7kVA, OEM

(D)= (E)= (F)=

(A=471AB0102-) A

1-2 54000-39852 (A=471AB0151-)

3-1

A

1-3 54001-57010

9 6-1

(A=471AB****-)

10

A

54001-57020

3

(A=471AB****-) A

1-4 54001-57011

22

(A=471AB1867-) A

6

54001-57021

4

(A=471AB1867-)

2

A

1

(A=471AB0151-) A

1-2 54001-57130 (A=471AB****-) A

11 15 16 8

54001-57140

12

(A=471AB****-) A

17

54001-57150 (A=471AB****-) A

7

SC 14

Key switch

1-3 54001-57131

18

13

(A=471AB1867-) A

54001-57141 (A=471AB1867-)

Charger microcomputer

A

18

54001-57151 (A=471AB1867-) A

Socket

1

Magneic contactor

(A=471AB0151-) A

20

1-2 54001-57050 (A=471AB****-) A

Harness, body Fuse(1)

Fuse(2)

54001-57060

19

(A=471AB****-) Note :

Transformer

485-2850-02A (485-2850)

-34-

2009.1

Opt,3Ø/200V

Opt,3Ø/200V No.

Parts No.

Parts Name

(A) (B) (C) (D) (E) (F) i/a Remarks

Panel ass'y, charger

1

2.7kVA, Jpn

Panel ass'y, charger

1

2.7kVA, OEM

54000-33721

Bracket, panel

1

2-1 54000-33722

Bracket, panel

1

54000-39880

Bracket, panel

1

SC

2-1 54000-39881

Bracket, panel

1

SC

Key, switch

1

Switch comp., key

1

Jpn

Switch comp., key

1

Exp

Switch comp., key

1

OEM

1-3 54001-57051

1

(A)=HT10 (B)= (C)=

Fig.4810B CHARGER(BC)

Fig.4810B CHARGER(BC)

(D)= (E)= (F)=

(A=471AB1867-)

21

A

54001-57061 (A=471AB1867-) A

2

3-1 9 6-1

(A=471AB1905-)

10

A

2

3

(A=471AB1905-) A

22 6

3

1999-83007

3-1 70001-33600

4

(A=471AB****-)

2

A

70001-33650 (A=471AB****-) A

70001-33680 (A=471AB****-) A

11 15 16 8

7

8661-90030

Cover, rubber

1

6

1999-83006

Key

1

6-1 70001-48300

Key

1

Jpn

Key

1

Exp

Key

1

OEM

24300-44740

Charger microcomputer

1

17

(A=471AB****-) A

70001-48260 (A=471AB****-)

SC 14

12

4

18

13

A

70001-48340 (A=471AB****-) A

Key switch

7

Charger microcomputer

18 Socket

Magneic contactor

20

Harness, body Fuse(1)

Fuse(2)

8

0075-04010

Screw, w/washers

2

9

35810-63430

Contactor, magnetic

1

10

0075-04012

Screw, tapping

2

11

8600-31000

Fuse,ass'y

1

1.8kVA

8600-32000

Fuse,ass'y

1

2.7kVA

0075-04016

Screw, w/washers

2

12

19

13 37010-10890

Socket

1

14

0070-04025

Screw, pan head

2

15

0000-70004

Washer, lock

2

Note : Transformer

485-2850-02A (485-2850)

-35-

2009.1

Opt,3Ø/200V

Opt,3Ø/200V

1

(A)=HT10 (B)= (C)=

Fig.4810B CHARGER(BC)

Fig.4810B CHARGER(BC)

21

No.

Parts No.

Parts Name

(A) (B) (C) (D) (E) (F) i/a Remarks

16

0000-80004

Washer, plain

1

17

0000-00004

Nut

2

18 54000-39671

Harness, charger

1

18-1 54000-39672

Harness, charger

1

18 54000-40720

Harness, charger

1

SC

19 35820-02250

Relay

1

[DC48V]

20 35010-01900

diode

1

[1G6]

21 54000-43150

Cover, charger

1

22 54001-60000

Washer

1

(D)= (E)= (F)=

(A=471AB0102-)

3-1

A

9 6-1

10

3

(A=471AB1867-)

22 A

6

4

2

11 15 16 8

7

17

SC 14

Key switch

18

13 Charger microcomputer

12

18 Socket

Magneic contactor

20

Harness, body Fuse(1)

Fuse(2)

19 Note :

Transformer

485-2850-02A (485-2850)

-36-

2009.1

(A)=HT10 (B)= (C)=

Fig.4810A CHARGER(BC)

Fig.4810A CHARGER(BC)

1Ø/100V

1Ø/100V 1 3-1

No.

Parts No.

Parts Name

(A) (B) (C) (D) (E) (F) i/a Remarks

54000-39430

Panel ass'y, charger

1

1

1-1 54000-39841

Panel ass'y, charger

1

Panel ass'y, charger

1

Jpn

Panel ass'y, charger

1

OEM

Panel ass'y, charger

1

Jpn

Panel ass'y, charger

1

OEM

(D)= (E)= (F)=

(A=471AB0151-) A

1-2 54001-56970

4-1

(A=471AB****-) A

3

54001-56980

22

(A=471AB****-)

23

A

1-3 54001-56971 (A=471AB1867-)

7 8

4

A

54001-56981 (A=471AB1867-)

2

1

54000-39520

Panel ass'y, charger

1

SC

9

1-1 54000-39861

Panel ass'y, charger

1

SC

Panel ass'y, charger

1

SC, Jpn

Panel ass'y, charger

1

SC, Exp

Panel ass'y, charger

1

SC, OEM

Panel ass'y, charger

1

SC, Jpn

Panel ass'y, charger

1

SC, Exp

Panel ass'y, charger

1

SC, OEM

54000-32401

Bracket, panel

1

2-1 54000-32402

Bracket, panel

1

54000-39880

Bracket, panel

1

SC

2-1 54000-39881

Bracket, panel

1

SC

Key, switch

1

Switch comp., key

1

A

(A=471AB0151-) A

16

1-2 54001-57130 (A=471AB****-)

18 17 10

A

54001-57140 (A=471AB****-)

13 11 6

A

54001-57150 (A=471AB****-)

5

A

12

1-3 54001-57131

15

(A=471AB1867-)

14

A

54001-57141

SC

19

(A=471AB1867-) A

54001-57151 (A=471AB1867-) A

Charger microcomputer

Key switch

2

19

(A=471AB1905-) Socket

A

2

Magnet

(A=471AB1905-)

21 Fuse

Harness, body

A

3

1999-83007

3-1 70001-33600

Jpn

(A=471AB****-)

20 Note :

Transformer

485-2850-03A (485-2850)

-32-

2009.1

(A)=HT10 (B)= (C)=

Fig.4810A CHARGER(BC)

Fig.4810A CHARGER(BC)

1Ø/100V

1Ø/100V No.

Parts No.

Parts Name

(A) (B) (C) (D) (E) (F) i/a Remarks

Switch comp., key

1

Exp

Switch comp., key

1

OEM

1999-83006

Key

1

4-1 70001-48300

Key

1

Jpn

Key

1

Exp

Key

1

OEM

3-1 70001-33650

1

(D)= (E)= (F)=

(A=471AB****-)

3-1 A

70001-33680 (A=471AB****-)

4-1

A

4

3

22

(A=471AB****-)

23

A

70001-48260 (A=471AB****-)

7 8

4

A

70001-48340 (A=471AB****-)

16

2

5

24300-44740

Charger microcomputer

1

9

6

0075-04010

Screw, w/washers

2

7

1910-43031

Switch, magnet

1

8

32390-13070

Holder

1

9

0075-04010

Screw, w/washers

1

10

0075-04020

Screw, w/washers

1

11

1913-68030

Fuse

1

Holder, fuse

1

A

18 17 10 13 11

6

12 36020-00470 13

5

12 15 14 SC

Charger microcomputer

Key switch

19

Screw, w/washers

1

14 70000-47020

Connector

1

15

0080-04008

Screw, flat head

2

16

0000-00004

Nut

2

17

0000-80004

Washer, plain

1

18

0000-70004

Washer, lock

1

19 54000-30682

Harness, charger

1

54000-40720

Harness, charger

1

SC

Relay

1

[DC48V]

21 35010-01900

diode

1

[1G6]

22 54000-43150

Cover, charger

1

23 54001-60000

Washer

1

20 35820-02250

19 Socket

Magnet

(A=471AB1867-)

21 Fuse

Harness, body

0075-04010

[15A]

A

20 Note :

Transformer

485-2850-03A (485-2850)

-33-

2009.1

Fig.4812A TRANSFORMER

Fig.4812A TRANSFORMER 1Ø/100V

1Ø/100V

(D)= (E)= (F)=

No.

Parts No.

1

70000-27592 Transformer

1

1.5kVA, T0212-0200B

70000-38670 Transformer

1

1.5kVA, T0212-0201

70000-35442 Transformer

1

2.2kVA, T0212-0002B, Opt

54000-39381 Bracket, transformer

1

3

0016-08016 Bolt, w/washers

4

4

70000-47300 Bolt, w/washers

2

1 2

Parts Name

(A)=HT10 (B)= (C)=

(A) (B) (C) (D) (E) (F) i/a Remarks

3

4

2

Note :

485-2851-05A (485-2851)

-27-

2004.12

Fig.4812B TRANSFORMER

Fig.4812B TRANSFORMER Opt,3Ø/200V

Opt,3Ø/200V

1

(D)= (E)= (F)=

No.

Parts No.

1

70000-47031 Transformer

1

1.8kVA, T0224-1400B

70000-56950 Transformer

1

2.7kVA, T0224-1500

54000-39400 Bracket, transformer

1

54000-64060 Bracket, transformer

1

2 2-1

Parts Name

(A)=HT10 (B)= (C)=

(A) (B) (C) (D) (E) (F) i/a Remarks

(A=471AB0161-) A

3

0016-08016 Bolt, w/washers

4

4

70000-47300 Bolt, w/washers

2

3

4

2

Note :

485-2851-06A (485-2851)

-35-

2007.12

Fig.4800 BATTERY 2

Fig.4800 BATTERY

1

7

7 8 6 16 17

14 15

8 6

16 17

(D)= (E)= (F)=

No.

Parts No.

1

54000-44841 Battery ass'y

1

140Ah,Front

54000-44842 Battery ass'y

1

140Ah,Front

1

140Ah,Front

54000-58100 Battery ass'y

1

Opt,200Ah,Front

54000-58101 Battery ass'y

1

Opt,200Ah,Front

1

Opt,200Ah,Front

1-1

Parts Name

(A)=HT10 (B)= (C)=

(A) (B) (C) (D) (E) (F) i/a Remarks

(A=471AB0216-) A

14 15

54001-03890 Battery ass'y

1-2

(A=471AB0599-) A

1 1-1

3 3

(A=471AB0216-) A

54001-97220 Battery ass'y

1-2

11

(A=471AB0599-) A

10

2

54000-44851 Battery ass'y

1

140Ah,Rear

2-1

54000-44852 Battery ass'y

1

140Ah,Rear

1

140Ah,Rear

(A=471AB0216-) A

54001-03900 Battery ass'y

2-2

9

(A=471AB0599-) A

4 5

2

54000-58110 Battery ass'y

1

Opt,200Ah,Rear

2-1

54000-58111 Battery ass'y

1

Opt,200Ah,Rear

1

Opt,200Ah,Rear

1915-00055 Battery

8

140Ah,GS

1915-00054 Battery

8

Opt,200Ah,GS

4

50002-33571 Case, battery(1)

1

Front

4-1

50002-33572 Case, battery(1)

1

Front

1

Front

(A=471AB0216-) A

54001-97230 Battery ass'y

2-2

21

(A=471AB0599-)

23 24 22

A

3

6-2 9

6-2

20 19 4-2

(A=471AB0216-) A

50004-50550 Case, battery(1)

4-2

(A=471AB0599-) A

5-2

5

50002-33581 Case, battery(2)

1

Rear

5-1

50002-33582 Case, battery(2)

1

Rear

1

Rear

18

(A=471AB0216-) A

50004-50560 Case, battery(2)

5-2

(A=471AB0599-) A

6

50002-33710 Stopper, battery

2

6-1

50002-89780 Stopper, battery

2

(A=471AB0210-) A

Note :

13

485-5660-03 (485-5660)

-27-

2006.11

Fig.4800 BATTERY 2

Fig.4800 BATTERY

1

7

7 8 6 16 17

14 15

No.

Parts No.

6-2

50004-50570 Stopper, battery(1)

8 6

16 17

Parts Name

(A)=HT10 (B)= (C)=

(D)= (E)= (F)=

(A) (B) (C) (D) (E) (F) i/a Remarks 1

Front

1

Rear

(A=471AB0599-) A

50004-50580 Stopper, battery(2)

14 15

(A=471AB0599-) A

7

50002-34180 Rubber

2

7-1

50002-90070 Rubber

2

(A=471AB0210-)

3

A

3

50002-90070 Rubber

2

(A=-471AB0598) A

11

10

8

0016-08020 Bolt, w/washers

4

8-1

0018-08020 Bolt, w/washers

4

(A=471AB0216-) A

0018-08020 Bolt, w/washers

4

(A=-471AB0598)

9

A

4 5

9

1995-32001 Plate, fuse

1

10

0075-05016 Screw, w/washers

2

11

1995-32012 Fuse

1

[BN-200A]

13

54000-44990 Wire, lead

1

140Ah,Front

13-1 54000-97240 Wire, lead

1

140Ah,Front

1

140Ah,Front

54000-45000 Wire, lead

1

140Ah,Rear

13-1 54000-45001 Wire, lead

1

140Ah,Rear

21

(A=471AB0599-)

23 24 22

A

13-2 54001-01590 Wire, lead

6-2

(A=471AB0694-) A

9

6-2

13

20 19 4-2

(A=471AB0300-) A

54000-45010 Wire, lead

1

Connecting Front and Rear

54000-58130 Wire, lead

1

Opt,200Ah,Front

13-1 54000-97240 Wire, lead

1

Opt,200Ah,Front

1

Opt,200Ah,Front

54000-58140 Wire, lead

1

Opt,200Ah,Rear

13-1 54000-58141 Wire, lead

1

Opt,200Ah,Rear

13

5-2

(A=471AB0599-)

18

A

13-2 54001-01590 Wire, lead (A=471AB0694-) A

13

(A=471AB0300-) A

Note :

13

485-5660-03 (485-5660)

-28-

2006.11

Fig.4800 BATTERY

Fig.4800 BATTERY No.

2

1

7

7 8 6 16 17

14 15

8 6

16 17

Parts No.

Parts Name

13-2 54001-58142 Wire, lead

(A)=HT10 (B)= (C)=

(D)= (E)= (F)=

(A) (B) (C) (D) (E) (F) i/a Remarks 1

Opt,200Ah,Rear

54000-58150 Wire, lead

1

Connecting Front and Rear

13-1 54001-58151 Wire, lead

1

Connecting Front and Rear

(A=471AB0694-) A

13

14 15

(A=471AB0694-) A

3 3

11

14

54000-39290 Spacer, battery

4

t3.0

15

54000-39300 Spacer, battery

4

t5.0

16

54000-44950 Spacer, battery

4

t3.0

17

54000-44960 Spacer, battery

4

t5.0

18

0114-08070 Bolt

2

10

(A=471AB0599-) A

0000-52008 Washer, plain

19

2

(A=471AB0599-) A

0000-04008 Nut

20

9

4

(A=471AB0599-) A

0014-08020 Bolt

21

4 5

4

(A=471AB0599-) A

0000-04008 Nut

22

4

(A=471AB0599-) A

21

0000-52008 Washer, plain

23

23 24 22

4

(A=471AB0599-) A

6-2 9

6-2

0000-50008 Washer, lock

24

4

(A=471AB0599-)

20 19

A

4-2

5-2 18

Note :

13

485-5660-03 (485-5660)

-29-

2006.11

5 7

(A)=HT10 (B)= (C)=

Fig.4860 ELECTRIC PARTS

Fig.4860 ELECTRIC PARTS

See Fig.1011

No.

Parts No.

Parts Name

(A) (B) (C) (D) (E) (F) i/a Remarks

1

36610-00690

Horn

1

54000-40750

Switch comp., micro

1

2-1 54000-75980

2

Switch comp., micro

1

Switch, micro

1

Switch comp., micro

1

54000-40770

Harness, micro switch

1

4-1 54000-75990

Harness, micro switch

1

Fan

1

54000-43160

Cover, unit

1

6-1 54000-69150

Cover, unit

1

Fan

1

w/Fan,Opt

Fan

1

w/Fan,Opt

Harness, fan

1

w/Fan,Opt

Harness, fan

1

w/Fan,Opt

(D)= (E)= (F)=

(A=471AB0587-) A

3

6

1910-42002

3-1 54000-49550 (A=471AB0587-) A

4

(A=471AB0587-)

8

See Fig.1011

A

5

70000-26510 (A=-471AB0374) A

6 To contorl unit (Board comp., MPU)

1

(A=471AB0375-) A

7

70000-26510 (A=471AB0375-) A

7-1 70000-26511 (A=471AB1456-) A

8

54000-75250 (A=471AB0375-) A

8-1 54001-42760 (A=471AB1636-) A

3

3-1 2

4

2-1 4-1 Note :

See Fig.1320

485-5661-01 (485-5661)

-42-

2009.1

[BUZZER]

[BUZZER] Fwd buzzer

(A)=HT10 (B)= (C)=

Fig.5000A ACCESSORY

Fig.5000A ACCESSORY Bwd buzzer

No.

Parts No.

Parts Name

(A) (B) (C) (D) (E) (F) i/a Remarks

1

70000-24000

Buzzer, back

1

1-1 36620-00100

Buzzer, back

1

54000-39461

Harness, buzzer

1

Fwd

2-1 54001-42480

Harness, buzzer

1

Fwd

54000-39471

Harness, buzzer

1

Fwd/Bwd

2-1 54001-42950

Harness, buzzer

1

Fwd/Bwd

Diode

2

Fwd/Bwd,[1G6]

(D)= (E)= (F)=

(A=471AB0422-) A

2

1

(A=471AB1636-)

1

A

2

2

(A=471AB1636-) A

3

35010-01900

To harness,body (Accessory terminal)

Fwd/Bwd buzzer To harness,body (Accessory terminal)

To directional SW To harness,body (Accessory terminal)

1

See Fig.1300 2

3 Note :

To directional SW 485-5662-01A (485-5662)

-43-

2008.11

[CHIME]

[CHIME] Fwd chime

(A)=HT10 (B)= (C)=

Fig.5000B ACCESSORY

Fig.5000B ACCESSORY Bwd chime 1 1

No.

Parts No.

Parts Name

(A) (B) (C) (D) (E) (F) i/a Remarks

1

36630-00160

Chime

1

54000-39461

Harness, buzzer

1

Fwd

2-1 54001-42480

2

Harness, buzzer

1

Fwd

Harness, buzzer

1

Fwd/Bwd

Harness, buzzer

1

Fwd/Bwd

Diode

2

Fwd/Bwd,[1G6]

(D)= (E)= (F)=

(A=471AB1636-) A

2

54000-39471

2-1 54001-42950 (A=471AB1636-) A

3

35010-01900

2 To harness,body (Accessory terminal)

Fwd/Bwd chime To harness,body (Accessory terminal)

To directional SW To harness,body (Accessory terminal)

1

See Fig.1300

2

3 Note :

To directional SW 485-5663-01A (485-5663)

-44-

2008.11

Fig.5000C ACCESSORY

Fig.5000C ACCESSORY [SPEED LIMIT]

[SPEED LIMIT]

See Fig.1300

11

7

Parts Name

(A)=HT10 (B)= (C)=

No.

Parts No.

1

54000-42930 Harness, accessory

1

2

35820-02250 Relay

1

[DC48V]

3

35010-01900 Diode

1

[1G6]

4

54000-42940 Harness, sensor

1

5

39530-02750 Sensor, magnetic

1

6

32390-11450 Magnet, rubber

1

7

50002-16050 Bracket, sensor(1)

1

7-1

50002-16051 Bracket, sensor(1)

1

(D)= (E)= (F)=

(A) (B) (C) (D) (E) (F) i/a Remarks

(A=471AB0119-)

To harness,body

A

To MPU board

50002-16040 Bracket, sensor(2)

1

8-1

50002-16041 Bracket, sensor(2)

1

(A=471AB0057-)

12

A

5

9

4

2 6 1 3

8

10

9

14400-99450 Bolt, U

1

10

0016-08020 Bolt, w/washers

2

11

70000-46290 Nut, SET

2

12

0075-03006 Screw, w/washers

2

8

See Fig.1011

Note :

485-5672-03A (485-5672)

-38-

2005.4

Fig.4843A PLUG

Fig.4843A PLUG 1Ø/100V

1Ø/100V Parts Name

(A)=HT10 (B)= (C)=

No.

Parts No.

1

54000-39210 Plug comp.

1

L=3m

54000-39220 Plug comp.

1

L=5m

54000-39230 Plug comp.

1

L=8m

54000-39240 Plug comp.

1

L=10m

54000-44780 Plug comp.

1

L=3m

(D)= (E)= (F)=

(A) (B) (C) (D) (E) (F) i/a Remarks

See Fig.4810

1

Note :

485-7803-03A (485-7971)

-29-

2004.12

Fig.4843B PLUG

Fig.4843B PLUG Opt,3Ø/200V

Opt,3Ø/200V Parts Name

(A)=HT10 (B)= (C)=

No.

Parts No.

1

24800-92400 Plug comp.

1

L=3m

24800-92230 Plug comp.

1

L=5m

24800-92250 Plug comp.

1

L=8m

24800-92270 Plug comp.

1

L=10m

(D)= (E)= (F)=

(A) (B) (C) (D) (E) (F) i/a Remarks

See Fig.4810

1

Note :

485-7803-04A (485-7803)

-30-

2004.12

Fig.4852 WIRE HARNESS (MAIN)

Fig.4852 WIRE HARNESS (MAIN) No.

Parts No.

1

54000-28883 Harness, M

Parts Name

1

2

37010-22090 Pulg

1

(A)=HT10 (B)= (C)=

(D)= (E)= (F)=

(A) (B) (C) (D) (E) (F) i/a Remarks

To control unit

1

2 To traction motor

To battery plug

To control unit

Note :

485-7969-01A (485-7969)

-32-

2004.12

(A)=HT10 (B)= (C)=

Fig.4851A WIRE HARNESS (BODY)

Fig.4851A WIRE HARNESS (BODY)

(-471AB1635)

(-471AB1635) No.

Parts No.

Parts Name

(A) (B) (C) (D) (E) (F) i/a Remarks

1

54000-39183

Harness, body

1

1-1 54000-39184

Harness, body

1

Harness, body

1

(D)= (E)= (F)=

(A=471AB0151-) A

1-2 54000-69840

2

(A=471AB0318-) A

1

Horn Brake SW

2

39110-01200

Condenser

1

[100V/200ƒÊF]

3

36010-01220

Fuse,comp.

1

[10A]

4

1910-98019

Fuse

1

[10A]

5

35820-00000

Relay

1

[DC48V]

Diode

1

[1G6V]

(A=471AB0318-)

Accessory(2)

A

6

Earth terminal

35010-01900 (A=471AB0318-) A

Directional SW

Control panel

Accessory(1)

Charger

1-2 Speed sensor Speed sensor Relay

5 6 MPU board

Power supply terminal

3 4

Note :

485-7970-01 (485-7970)

-39-

2008.11

(A)=HT10 (B)= (C)=

Fig.4851B WIRE HARNESS (BODY)

Fig.4851B WIRE HARNESS (BODY)

(471AB1636-)

(471AB1636-)

2

No.

Parts No.

Parts Name

(A) (B) (C) (D) (E) (F) i/a Remarks

1

54001-24511

Harness, body

1

2

39110-01200

Condenser

1

[100V/22ƒÊF]

3

39110-01350

Condenser

1

[125V/0.022ƒÊF]

4

36010-01220

Fuse,comp.

1

[10A]

5

1910-98019

Fuse

1

[10A]

Diode

3

[1G6]

6

35010-01900

(D)= (E)= (F)=

1

Horn Brake SW

Accessory(2)

Earth terminal Charger Control panel

Directional SW

Accessory(1)

3

Speed sensor

6 To MPU board

To Directional SW To Accessory(1)

MPU board

Controller

Power supply terminal

4 5

Note :

485-7970-02 (485-7970)

-40-

2008.11

Fig.4071 TRACTION MOTOR

1

Fig.4071 TRACTION MOTOR

19 17 18 16 14 15

11

12

W

V

U

20

7 21

13

9 8 10

6

25

22

U V W

4

5

No.

Parts No.

1

56000-06930 Motor ass'y

Parts Name

1

2

56000-05630 Cover, (D)end

1

3

0000-85062 Ring, snap

1

4

56000-05650 Cover, end

1

5

31220-12140 Bearing, radial ball

2

6

1907-29012 Washer, wave

1

7

56000-06290 Bolt, w/washer

4

8

24150-06351 Housing, sensor

1

9

0016-05014 Bolt, w/washers

2

10

31220-12300 Bearing comp., sensor

1

11

24180-00710 Terminal comp.

1

12

24180-00721 Base, terminal

1

13

0010-08030 Bolt

3

14

0000-70008 Washer, lock

3

15

0000-72008 Washer, plain

3

16

0000-10008 Nut, jam

3

17

0000-70008 Washer, lock

3

18

0000-72008 Washer, plain

3

19

0000-00008 Nut

3

20

0016-05014 Bolt, w/washers

2

21

37990-50030 Clamp, cable

1

22

0016-05014 Bolt, w/washers

1

23

56000-06940 Stator comp.

1

24

56000-01941 Rotor sub ass'y

1

25

56000-01260 Spacer

1

(A)=HT10 (B)= (C)=

(D)= (E)= (F)=

(A) (B) (C) (D) (E) (F) i/a Remarks AT26A2H, *1

23

24 3 5

2

Note : 2.6kW, 30V, 60min

486-0072-01A (486-0072)

-18-

2005.4