New Holland E15 Hydraulic Excavator Shop Manual 87360157 - PDF DOWNLOAD

COMPACT EXCAVATORS

E15

SERVICE MANUAL 87360157 NA

Issued 01-2006

www.newhollandconstruction.com

SHOP MANUAL E15 HYDRAULIC EXCAVATOR

87360157 NA Issued January 2006

CNH America, LLC reserves the right to make improvements in design or changes in specifications at any time without incurring any obligation to install them on units previously sold.

All data given in this publication is subject to production variations. Dimensions and weights are only approximate. Illustrations do not necessarily show products in standard condition. For exact information about any particular product, please consult your Dealer Revision History Issue

Issue Date

Applicable Machine

Remarks

First Edition

01-2006

E15

87360157 NA

Issued January 2006 Book/Form Number 87360157 NA Copyright © 2006. CNH America, LLC. All Rights Reserved.

Printed in U.S.A. • Bur Source Code No. S5PM0002E-02-KO

E15 SHOP MANUAL TABLE OF CONTENTS SECTION 1

STANDARD SPECIFICATIONS AND MAINTENANCE Section Table of Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . I Book/Form Number: 6-80180 NA CHAPTER 1

GENERAL INFORMATION AND SAFETY Table of Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-1 Book/Form Number: 6-80190 NA CHAPTER 2

SPECIFICATIONS Table of Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-1 Book/Form Number: 6-80200 NA CHAPTER 3

LOCATION AND WEIGHT OF COMPONENTS Table of Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-1 Book/Form Number: 6-80210 NA CHAPTER 4

MAINTENANCE STANDARD AND TEST PROCEDURES Table of Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-1 Book/Form Number: 6-80220 NA CHAPTER 7

TORQUE SPECIFICATIONS AND WORKING STANDARD Table of Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-1 Book/Form Number: 6-80230 NA

SECTION 2

SYSTEMS Section Table of Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . I Book/Form Number: 6-80240 NA CHAPTER 12

HYDRAULIC SYSTEM Table of Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12-1 Book/Form Number: 6-80250 NA CHAPTER 15

UPPER STRUCTURE Table of Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15-1 Book/Form Number: 6-80260 NA CHAPTER 18

TRAVEL SYSTEM Table of Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18-1 Book/Form Number: 6-80270 NA CHAPTER 21

ATTACHMENTS Table of Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21-1 Book/Form Number: 6-80280 NA CHAPTER 22

CONTROL SYSTEM Table of Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22-1 Book/Form Number: 6-80290 NA CHAPTER 25

ELECTRICAL SYSTEM Table of Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25-1 Book/Form Number: 6-80300 NA CHAPTER 29

TROUBLESHOOTING Table of Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29-1 Book/Form Number: 6-80310 NA

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TABLE OF CONTENTS

SECTION 3

COMPONENTS Section Table of Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .I Book/Form Number: 6-80320 NA CHAPTER 31

HYDRAULIC PUMP Table of Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31-1 Book/Form Number: 6-80330 NA CHAPTER 33

CONTROL VALVE Table of Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33-1 Book/Form Number: 6-80340 NA CHAPTER 35

PILOT VALVE (ATTACHMENT, STANDARD) Table of Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35-1 Book/Form Number: 6-80350 NA CHAPTER 36

PILOT VALVE (ATTACHMENT, AB SHIFTER) Table of Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36-1 Book/Form Number: 6-80360 NA CHAPTER 37

2-FUNCTION SOLENOID VALVE (WITH RELIEF VALVE) Table of Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37-1 Book/Form Number: 6-80370 NA CHAPTER 38

SLEWING MOTOR UNIT Table of Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38-1 Book/Form Number: 6-80380 NA CHAPTER 39

TRAVEL MOTOR UNIT Table of Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39-1 Book/Form Number: 6-80390 NA

SECTION 4

SYSTEM TROUBLESHOOTING Section Table of Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .I Book/Form Number: 6-80400 NA CHAPTER 40

SWIVEL JOINT Table of Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40-1 Book/Form Number: 6-80410 NA CHAPTER 41

SWIVEL JOINT Table of Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41-1 Book/Form Number: 6-80420 NA

SECTION 5

ENGINE Section Table of Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .I Book/Form Number: 6-80430 NA CHAPTER 50

GENERAL DISASSEMBLY AND ASSEMBLY Table of Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50-1 Book/Form Number: 6-80440 NA

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SHOP MANUAL - SECTION 1 E15 HYDRAULIC EXCAVATOR

STANDARD SPECIFICATIONS AND MAINTENANCE

Issued January 2006 Book/Form Number 6-80180 NA Copyright © 2006. CNH America, LLC. All Rights Reserved.

Printed in U.S.A. • Bur Source Code No. S5PM0002E-02-KO

SECTION 1 - STANDARD SPECIFICATIONS AND MAINTENANCE

CNH America, LLC reserves the right to make improvements in design or changes in specifications at any time without incurring any obligation to install them on units previously sold.

All data given in this publication is subject to production variations. Dimensions and weights are only approximate. Illustrations do not necessarily show products in standard condition. For exact information about any particular product, please consult your Dealer Revision History Issue

Issue Date

Applicable Machine

Remarks

First Edition

01-2006

E15

6-80180 NA

SECTION 1 - STANDARD SPECIFICATIONS AND MAINTENANCE

SECTION 1 STANDARD SPECIFICATIONS AND MAINTENANCE SECTION TABLE OF CONTENTS CHAPTER 1

GENERAL INFORMATION AND SAFETY TABLE OF CONTENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.1 General Safety Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.2 Safety Precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.3 General Precautions for Repairs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.4 International Unit Conversion System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-1 1-3 1-4 1-6 1-9

CHAPTER 2

SPECIFICATIONS TABLE OF CONTENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1 2.1 Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3 2.2 General Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4 2.3 Specifications and Performance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7 2.4 Types of Shoes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-9 2.5 Types of Buckets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-9 2.6 Working Range of Attachments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10 2.7 Lifting Diagrams. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-13 2.8 Engine Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-17 2.9 Engine Performance Curve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-18 CHAPTER 3

LOCATION AND WEIGHT OF COMPONENTS TABLE OF CONTENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.1 Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.2 Component Weights (Dry) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.3 Attachment Weights. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.4 Lifting Complete Machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3-1 3-3 3-4 3-6 3-7

CHAPTER 4

MAINTENANCE STANDARD AND TEST PROCEDURES TABLE OF CONTENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1 4.1 General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3 4.2 Standards for Judging Performance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4 CHAPTER 7

TORQUE SPECIFICATIONS AND WORKING STANDARD TABLE OF CONTENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7.1 Torque Specifications for Capscrews and Nuts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7.2 torque Specifications For Nuts and Sleeves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7.3 Torque Specifications for Hoses and Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7.4 Special Spanners for Tubes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7.5 Screw Sizes and Tightening Tool Sizes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7.6 International Unit System. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7.7 Unit Conversion Logarithmic Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7.8 Abbreviations Used in Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7.9 Locking and Sealing Compounds . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

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7-1 7-3 7-4 7-5 7-5 7-6 7-7 7-8 7-8 7-9

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6-80180 NA

SECTION 1 - STANDARD SPECIFICATIONS AND MAINTENANCE

CHAPTER 1

E15 HYDRAULIC EXCAVATOR

GENERAL INFORMATION AND SAFETY

Issued January 2006 Book/Form Number 6-80190 NA Copyright © 2006. CNH America, LLC. All Rights Reserved.

Printed in U.S.A. • Bur Source Code No. S5PM0002E02-KO01

SECTION 1 - STANDARD SPECIFICATIONS AND MAINTENANCE

CHAPTER 1 - GENERAL INFORMATION AND SAFETY

CNH America, LLC reserves the right to make improvements in design or changes in specifications at any time without incurring any obligation to install them on units previously sold.

All data given in this publication is subject to production variations. Dimensions and weights are only approximate. Illustrations do not necessarily show products in standard condition. For exact information about any particular product, please consult your Dealer Revision History Issue

Issue Date

Applicable Machines

Remarks

First Edition

01-2006

E15

6-80190 NA

1-II

Issued 01-06

Bur

6-80190 NA

SECTION 1 - STANDARD SPECIFICATIONS AND MAINTENANCE

CHAPTER 1

GENERAL INFORMATION AND SAFETY TABLE OF CONTENTS 1.1 GENERAL SAFETY INFORMATION 1.2 SAFETY PRECAUTIONS 1.3 GENERAL PRECAUTIONS FOR REPAIRS 1.3.1 Preparation Before Disassembling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.3.2 Safety In Disassembling and Assembling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.3.3 Disassembling and Assembling Hydraulic Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.3.4 Electrical Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.3.5 Hydraulic Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.3.6 Welding Repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.3.7 Environmental Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-6 1-6 1-6 1-7 1-8 1-8 1-8

1.4 INTERNATIONAL UNIT CONVERSION SYSTEM Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-9

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SECTION 1 - STANDARD SPECIFICATIONS AND MAINTENANCE

CHAPTER 1 - GENERAL INFORMATION AND SAFETY

1.1 GENERAL SAFETY INFORMATION WARNING: Do not operate or perform any maintenance on this machine until all instructions in the OPERATOR’S MANUAL and this MANUAL have been thoroughly read and understood.

WARNING: Improper operation or maintenance of this machine may cause accidents and could result in serious injury or death.

WARNING: Always keep the manual in storage.

If it is missing or damaged, place an order with an authorized Distributor for a replacement.

If you have any questions, please consult your dealer.

1. Most accidents, which occur during operation, are due to neglect of precautionary measures and safety rules. Sufficient care should be taken to avoid these accidents. Erroneous operation, lubrication or maintenance services are very dangerous and may cause injury or death of p e r s o n n e l . T h e r e fo r e a l l p r e c a u t i o n a r y measures, NOTES, DANGERS, WARNINGS and CAUTIONS contained in the manual and on the machine should be read and understood by all personnel before starting any work with or on the machine.

3. Messages of safety appear in the manual and on the machine: All messages of safety are identified by either word of DANGER, WARNING, and CAUTION. DANGER: Shows an imminently hazardous situation which, if not avoided, will result in death or serious injury.

WARNING: Shows a potentially hazardous situation which, if not avoided, could result in death or serious injury.

CAUTION: Shows a potentially hazardous situation which, if not avoided, may result in minor or moderate injury. It may also be used to alert against possible damage to the machine and its components.

4. It is very difficult to foresee every danger that may occur during operation. However, safety can be ensured by fully understanding proper operating procedures for this machine according to methods recommended.

5. While operating the machine, be sure to perform work with great care, so no damage to the machine or accidents will occur.

6. Continue studying the manual until all Safety, Operation and Maintenance procedures are completely understood by all persons working with the machine.

2. Operation, inspection, and maintenance should be carefully carried out, safety must be given the first priority. The safety information contained in the manual is intended only to supplement safety codes, insurance requirements, local laws, rules and regulations.

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1.2 SAFETY PRECAUTIONS WARNING: The proper lubrication and maintenance for this machine are outlined in the OPERATOR’S MANUAL.

WARNING: Improper lubrication and maintenance procedures are dangerous and could result in injury or death. Read and understand the MANUAL before performing maintenance or adding/changing lubricants.

The serviceman may be unfamiliar with many of the systems on this machine. This makes it important to use caution when perfor ming ser vice work. A knowledge of the system and or components is important before the removal or disassembly of any component.

Because of the size of som e of the machine components, the serviceman should check the weights noted in this manual. Use proper lifting procedures when removing any components. Weight of components table is shown in the SPECIFICATIONS section.

The following is a list of basic precautions that must always be observed.

1. Read and understand all Warning plates and decals on the machine before Operating, Maintaining or Repairing machine.

2. Always wear protective glasses and protective shoes when working around machines. Wear prote ctive glasses when u sing h amm ers, punches or drifts on any part of the machine or attachments. Use welders gloves, hood/goggles, apron and the protective clothing appropriate to the welding job being performed. Do not wear loose fitting or torn clothing. Remove all rings from fingers, loose jewelry, confine long hair and loose clothing before working on this machinery.

3. Disconnect the battery and hang a “Do Not Operate” tag in the Operators Compartment.

Remove ignition keys.

4. If possible, make all repairs with the machine parked on a level, hard surface. Block the machine so it does not roll while working on or under the machine. Hang a “Do Not Operate” tag in the Operators Compartment.

5. Do not work on any machine that is supported only by jacks or a hoist. Always use blocks or jack stands capable of supporting the machine.

1-4

WARNING: Do not operate this machine unless you have read and understand the instructions in the OPERATOR’S MANUAL. Improper machine operation is dangerous and could result in injury or death.

6. Relieve all pressure in air, oil or water systems before any lines, fittings or related items are disconnected or removed. Always make sure all raised components are blocked correctly and be alert for possible pressure when disconnecting any device from a system that utilizes pressure.

7. Lower the bucket, dozer, or other attachments to the ground before performing any work on the machine. If this cannot be done, make sure the bucket, dozer, ripper or other attachment is blocked correctly to prevent it from dropping unexpectedly.

8. Use steps and grab handles when mounting or dismounting a machine. Clean any mud or debris from steps, walkways or work platforms before using. Always face to the machine when using steps, ladders and walkways. When it is not possible to use the designed access system, provide ladders, scaffolds, or work platforms to perform safe repair operations.

9. To avoid back injury, use a hoist when lifting components which weigh 20kg (45lbs) or more.

Make sure all chains, hooks, slings, etc., are in good condition and are the correct capacity. Be sure hooks are positioned correctly. Lifting eyes are n ot to be side load ed du r ing a lifting operation.

10. To avoid burns, be alert for hot parts on machines which have just been stopped and hot fluids in lines, tubes and compartments.

11. Be careful when removing cover plates.

Gradually back off the last two capscrews or nuts located at opposite ends of the cover or device and carefully pry cover loose to relieve any spring or other pressure, before removing the last two capscrews or nuts completely.

12. Be careful when removing filler caps, breathers and plugs on the machine. Hold a rag over the cap or plug to prevent from being sprayed by liquids under pressure. The danger is even greater if the machine has just been stopped because fluids can be hot.

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CHAPTER 1 - GENERAL INFORMATION AND SAFETY

13. Always use the proper tools that are in good condition and that are suited for the job. Be sure yo u u n d e r s t a n d h ow t o u s e t h e m b e fo r e performing any service work.

14. Reinstall all fasteners with the same part number. Do not use a lesser quality fastener if replacements are necessary.

15. Repairs which require welding should be performed by personnel adequately trained and knowledgeable in welding procedures.

Determine type of metal being welded and select correct welding procedure and electrodes, rods or wire to provide a weld strength equivalent at least to that of the parent metal. Make sure to d i s c o n n e c t b a t t e r y b e fo r e a n y w e l d i n g procedures are attempted.

22. Be careful when servicing or separating the tracks. Chips can fly when removing or installing a track pin. Wear safety glasses and long sleeve protective clothing. Tracks can unroll very quickly when separated. Keep away from front and rear of machine. The machine can move unexpectedly when both tracks are disengaged from the sprockets. Block the machine to prevent it from moving.

16. Do not damage wiring during removal operations. Reinstall the wiring so it will not be damaged during operation of the machine by contacting sharp corners, or by rubbing against some object or hot surface.

17. Be sure all protective devices including guards and shields are properly installed correctly before starting repair. If a guard or shield must be removed to perform the repair work, replace the guard or shield after repair is completed.

18. Performing maintenance or repair work with the bucket raised is dangerous due to the possibility of it falling. Lower the attachment and place the bucket on the ground before starting the work.

19. Loose or damaged fuel, lubricant and hydraulic lines, tubes and hoses can cause fires. Do not bend or strike high pressure lines or install ones which have been bent or damaged. Inspect lines, tubes and hoses carefully. Do not check for leaks with your hands. Very small (pinhole) leaks can result in a high velocity oil stream that will be invisible close to the hose. This oil can penetrate the skin and cause personal injury. Use cardboard or paper to locate pinhole leaks.

20. Tighten connections to the correct torque. Make sure that all heat shields, clamps and guards are installed correctly to avoid excessive heat, vibration or rubbing against other parts during operation. Shields that protect against oil spray onto hot exhaust components in event of a line, tube or seal failure must be installed correctly.

21. Do not operate a machine if any rotating part is damaged or contacts any other par t during operation. Any high speed rotating component that has been damaged or altered should be checked for balance before reusing.

6-80190 NA

Issued 01-06

Bur

1-5

SECTION 1 - STANDARD SPECIFICATIONS AND MAINTENANCE

CHAPTER 1 - GENERAL INFORMATION AND SAFETY

1.3 GENERAL PRECAUTIONS FOR REPAIRS 1.3.1 PREPARATION BEFORE DISASSEMBLING

4. Identify the location of a first-aid kit and a fire extinguisher, also who to contact in case of an emergency.

1. Understand operating procedure R e a d O P E R ATO R ’ S M A N UA L a n d t h i s M A N UA L c a r e f u l l y p r i o r t o o p e ra t i n g t h e machine.

2. Cleaning machines Remove soil, mud, and dust from the machine before service. This will prevent loss of work efficiency, damaged parts, and difficulty in rust p r ev e n t i o n a n d d u s t p r o t e c t i o n w h i l e reassembling.

3. Inspecting machines Identify the parts to be disassembled before star ting work, determine the disassembling procedure considering the workshop situations etc., request necessary parts in advance.

4. Record the following items B. Model name, applicable machine number, and hour meter reading C. Trouble condition, place and cause. leakage,

5. Choose a hard, level and safe place, and place the attachment on the ground securely.

6. Use a hoist to remove heavy parts (20 kg [45 lbs] or more) from the machine.

7. Use proper tools, and replace or repair defective tools.

8. Support the machine and attachment with supports or blocks if the work is performed in the lifted condition.

1.3.3 DISASSEMBLING AND ASSEMBLING HYDRAULIC EQUIPMENT

1. Removing hydraulic equipment

A. Inspection date and place

D. Visible oil damage

3. Stop the engine before starting inspection and maintenance.

water

leakage

A. Before disconnecting pipes, release hydraulic pressure in the system.

B. Carefully drain oil of the removed pipes into a containers without spilling on the floor.

and

C. Install plugs or caps on the pipe ends to avoid oil spillage and contamination.

E. Clogged filters, oil level, oil quality, oil contamination and loose connections

D. Clean off the external surface of the equipment before disassembling, drain hy d r a u l i c a n d g e a r o i l b e fo r e p l a c i n g component on the workbench.

F. Is it a recurring fault at approximately the same amount of operating hours.

5. Arrangement and cleaning in service shop A. Tools required for repair work.

B. Prepare space to place the disassembled parts.

C. Prepare oil containers for draining oil etc.

1.3.2 SAFETY IN DISASSEMBLING AND ASSEMBLING

2. Disassembling hydraulic equipment A. Do not modify the hydraulic equipment without t h e p e r m i s s i o n o f t h e m a n u fa c t u r e r.

Manufacturer will not be responsible for the performance and function of the product after modification.

B. When disassembling and reassembling for repair, refer the work to qualified personnel who have the knowledge or have completed the service training.

C. Provide aligning reassembly.

1. Wear appropriate clothes with long sleeves, safety shoes, safety helmet and protective glasses.

2. Suspend warning tag DO NOT OPERATE from the doorknob or the operating lever.

1-6

the

marks

to

facilitate

D. Before starting the work, read the manual for disassembly procedures and decide whether the work can be performed by yourself or if assistance is required.

E. Use the special jig or tools if they are specified.

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CHAPTER 1 - GENERAL INFORMATION AND SAFETY

F. If it is hard to remove a part according to the procedure, do not force it, investigate the cause.

G. Place the removed parts in order and attach tags to facilitate the reassembly.

H. Note the location and quantity of parts commonly applied to multiple locations.

3. Inspecting parts A. Ensure that the disassembled parts are free f r o m s e i z u r e, i n te rfe r e n c e a n d u n eve n contact.

B. Measure and record wear condition of parts and clearance.

C. If the problem is found in a part, repair or replace it.

4. Reassembling hydraulic equipment A. Turn ON the ventilation fan or open windows to maintain good ventilation prior to cleaning parts.

B. Perform rough and finish cleaning before assembling.

C. Remove solvent by air and apply clean hydraulic or gear oil for assembling.

WARNING: Operation of the hydraulic equipment without filling hydraulic oil or lubricant or without performing air bleeding will result in damage to the equipment.

C. Perform air bleeding of the hydraulic pump and slewing motor after loosening the upper drain plug, start and run the engine at low idle.

Air bleeding is completed when clear hydraulic oil is visible, tighten plug.

D. Perform air bleeding of the travel motor and the hydraulic cylinders by running the engine for more than 5 minutes at low speed without load.

NOTE: Do not allow hydraulic cylinders to bottom out on the stroke end just after maintenance.

E. Perform air bleeding of pilot line by performing a ser ies of digg ing, slewing and travel operations.

F. Check hydraulic oil level after placing the attachment to the oil check position, and replenish oil if necessary.

D. Always replace the removed O-rings, backup rings and oil seals with new ones by applying grease in advance.

E. Remove dirt and moisture from and perform degreasing on the surface where liquid gasket are to be applied.

F. Remove rust preventive agent from the new parts before use.

G. Fit bearings, bushings and oil seals using proper tools.

Figure 1

SPW01000004E01

1.3.4 ELECTRICAL EQUIPMENT

H. Assemble the parts utilizing matching marks.

I. Ensure all the parts are completely assembled after the work.

5. Installing hydraulic equipment A. Ensure hydraulic oil and lubricants are at proper levels.

B. Perform air bleeding when: • Hydraulic oil changed • Parts of suction piping replaced • Hydraulic pump installed • Slewing motor installed • Travel motor installed • Hydraulic cylinder installed

1. Turn the key OFF prior to connecting and disconnecting connectors.

2. Disconnect the connector by holding it and pressing the lock. Do not pull on the wires to separate connectors.

3. Connect the connector completely locked.

and

ensure

it

is

4. Turn the key OFF prior to touching the terminal of starter or generator.

5. Remove the ground terminal of battery when handling tools around the battery or its relay.

6. Do not splash water on the electrical equipment and connectors during machine washing.

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SECTION 1 - STANDARD SPECIFICATIONS AND MAINTENANCE

CHAPTER 1 - GENERAL INFORMATION AND SAFETY

7. Check for moisture inside the waterproof connector after disconnection it. If moisture is found, dry it completely before reconnecting.

WARNING: Battery electrolyte is hazardous.

Battery electrolyte is diluted sulfuric acid.

Exposure of skin or eyes will cause burning or loss of eyesight.

If the exposure occurs, take the following emergency measures and seek the advice of a medical specialist.

• When skin exposed: Wash with water and soap sufficiently.

• When eyes exposed: Immediately wash away with water continuously for more than 10 minutes.

• If a large spill occurs: Neutralize with sodium bicarbonate or wash away with water.

• When swallowed: Drink a large amount of milk or water.

• When clothes exposed: Immediately undress and wash.

1.3.5 HYDRAULIC PARTS

2. Flexible hose • Use approved parts.

• Tighten the fitting at the specified torque.

• Ensure no kinks, tension, interference nor oil leakage are present.

1.3.6 WELDING REPAIR 1. Refer welding repair to qualified personnel.

2. Disconnect the ground cable of the battery before starting the repair. Failure to do so will cause damage to the electrical equipment.

3. Move away the articles in advance that may cause fire if exposed to sparks.

4. Before starting the repair of the attachment, cover the plated surface of the piston rod with flameproof sheet to prevent it from being exposed to sparks.

1.3.7 ENVIRONMENTAL PROTECTION 1. Run the engine in a place that has sufficient ventilation.

2. Industrial waste disposal Dispose of the following parts according to the relevant regulations: • Waste oil and waste container • Battery 3. Precautions for handling hydraulic oil

1. O-ring • Make sure O-rings have elasticity and are not damaged before use.

• Use the appropriate O-rings. O-rings are made of various kinds of materials having different hardness to apply to a variety of parts, such as the part for moving or fixed portion, subjected to high pressure, and exposed to corrosive fluid, even if the size is the same.

• Install the O-rings without distortion.

• Replace floating seals as a pair.

Exposure of eyes to hydraulic oil will cause inflammation. Wear protective glasses before handling to avoid an accident. If eyes are exposed to the oil, take the following emergency measures: When eyes are exposed: • Immediately wash away with water until stimulative feeling vanishes.

When swallowed: • Do not let vomit, seek medical treatment immediately.

When skin exposed: • Wash with water and soap sufficiently.

4. Others Use genuine replacement parts and lubricants authorized by the manufacturer.

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CHAPTER 1 - GENERAL INFORMATION AND SAFETY

1.4 INTERNATIONAL UNIT CONVERSION SYSTEM INTRODUCTION

3. Supplementary units

NOTE: Information based on MARKS’ STANDARD HANDBOOK FOR MECHANICAL ENGINEERS Although this manual includes International System of Unit and Foot-Pound System of Units, if you need SI unit, refer to the following international system of units.

QUANTITY

UNIT

SYMBOL

Plane angle Solid angle

radian steradian

rad sr

4. Derived Units bearing Peculiar Designations UNIT

SYMB OL

FORMULA

hertz

Hz

1/s

Force

newton

N

kg · m/s2

French: Le Systeme International d’ Unites

Pressure and Stress

pascal

Pa

N/m2

English: International System of Units

Energy, Work and Quantity of heat Power

joule

J

N·m

watt coulom b

W

J/s

C

A·s

volt

V

W/A

farad

F

C/V

ohm

Ω

V/A

Celsius degree or degree

°C

(t+273.15 )K

lux

lx

l m/m2

Given is an excerpt of the units that are related to this manual.

1. Etymology of SI Unites

2. Construction of SI Unit System

QUANTITY

Frequency

Quantity of electricity Electric potential difference, Voltage, and Electromotive force Quantity of static electricity and Electric capacitance Electric resistance

Figure 2

SPW01000007E01

Celsius temperature

1. Base units QUANTITY

Length Mass Time Electric current Thermodynamic temperature Amount of substance Luminous intensity

UNIT

SYMBOL

meter kilogram second ampere kelvin mol candela

m kg s A K mol cd

2. Derived Units QUANTITY

UNIT

SYMBOL

Area

square meter

m2

Volume

cubic meter

Velocity

meter per second

m3 m/s

Acceleration

meter per second squared

m/s2

Density

kilogram per cubic meter

kg/m3

6-80190 NA

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Illuminance

5. Prefixes of SI PREFIX

SYMBOL

MULTIPLICATION FACTORS

giga

G

109

mega

M

106

kilo

k

103

hecto

h

deca

da

102 10

deci

d

10–1

centi

c

10–2

milli

m

10–3

micro

m

10–6

nano

n

10–9

pico

p

10–12

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SECTION 1 - STANDARD SPECIFICATIONS AND MAINTENANCE

CHAPTER 1 - GENERAL INFORMATION AND SAFETY

6. Unit Conversion QUANTITY

GRAVITATIONAL

SI

CONVERSION FACTOR

Mass Force Torque

kg kgf kgf·m

kg N Nm

1 kgf=9.807 N kgf m=9.807 Nm

Pressure

MPa

Motive Power

kgf/cm2 PS

kW

1 kgf/cm2=0.09807 MPa 1 PS=0.7355 kW

Revolution

rpm

min–1

r/min *1

*1 Units that are allowed to use.

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CHAPTER 2

E15 HYDRAULIC EXCAVATOR

SPECIFICATIONS

Issued January 2006 Book/Form Number 6-80200 NA Copyright © 2006. CNH America, LLC. All Rights Reserved.

Printed in U.S.A. • Bur Source Code No. S5PM0002E02-KO02

SECTION 1 - STANDARD SPECIFICATIONS AND MAINTENANCE

CHAPTER 2 - SPECIFICATIONS

CNH America, LLC reserves the right to make improvements in design or changes in specifications at any time without incurring any obligation to install them on units previously sold.

All data given in this publication is subject to production variations. Dimensions and weights are only approximate. Illustrations do not necessarily show products in standard condition. For exact information about any particular product, please consult your Dealer Revision History Issue

Issue Date

Applicable Machines

Remarks

First Edition

01-2006

E15

6-80200 NA

2-II

Issued 01-06

Bur

6-80200 NA

SECTION 1 - STANDARD SPECIFICATIONS AND MAINTENANCE

CHAPTER 2

SPECIFICATIONS TABLE OF CONTENTS 2.1 COMPONENTS 2.1.1 Machine Component Names . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3 2.2 GENERAL DIMENSIONS 2.2.1 Canopy Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4 2.2.2 Cab Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5 2.2.3 R.O.P.S. Canopy Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6 2.3 SPECIFICATIONS AND PERFORMANCE 2.3.1 Speed and Gradability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.3.2 Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.3.3 Hydraulic Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.3.4 Side Digging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.3.5 Canopy/R.O.P.S. Weight Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.3.6 Cab Weight Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-7 2-7 2-7 2-7 2-8 2-8

2.4 TYPES OF SHOES 2.4.1 Rubber and Steel Shoes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-9 2.5 TYPES OF BUCKETS 2.5.1 Standard and Heavy Duty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-9 2.6 WORKING RANGE OF ATTACHMENTS 2.6.1 Canopy Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10 2.6.2 Cab Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-11 2.6.3 R.O.P.S. Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-12 2.7 LIFTING DIAGRAMS 2.7.1 General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.7.2 Canopy Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.7.3 Cab Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.7.4 R.O.P.S. Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-13 2-14 2-15 2-16

2.8 ENGINE SPECIFICATIONS 2.8.1 Specifications Table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-17 2.9 ENGINE PERFORMANCE CURVE 2.9.1 Performance Graph . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-18

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CHAPTER 2 - SPECIFICATIONS

NOTES

2-2

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CHAPTER 2 - SPECIFICATIONS

2.1 COMPONENTS 2.1.1 MACHINE COMPONENT NAMES

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CHAPTER 2 - SPECIFICATIONS

2.2 GENERAL DIMENSIONS 2.2.1 CANOPY SPECIFICATIONS

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CHAPTER 2 - SPECIFICATIONS

2.2.2 CAB SPECIFICATIONS

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SECTION 1 - STANDARD SPECIFICATIONS AND MAINTENANCE

CHAPTER 2 - SPECIFICATIONS

2.2.3 R.O.P.S. CANOPY SPECIFICATIONS Figure 1

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CHAPTER 2 - SPECIFICATIONS

2.3 SPECIFICATIONS AND PERFORMANCE 2.3.1 SPEED AND GRADABILITY

2.3.2 ENGINE

2.3.3 HYDRAULIC COMPONENTS

2.3.4 SIDE DIGGING

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SECTION 1 - STANDARD SPECIFICATIONS AND MAINTENANCE

CHAPTER 2 - SPECIFICATIONS

2.3.5 CANOPY/R.O.P.S. WEIGHT SPECIFICATIONS

2.3.6 CAB WEIGHT SPECIFICATIONS

2-8

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CHAPTER 2 - SPECIFICATIONS

2.4 TYPES OF SHOES 2.4.1 RUBBER AND STEEL SHOES

2.5 TYPES OF BUCKETS 2.5.1 STANDARD AND HEAVY DUTY

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SECTION 1 - STANDARD SPECIFICATIONS AND MAINTENANCE

CHAPTER 2 - SPECIFICATIONS

2.6 WORKING RANGE OF ATTACHMENTS 2.6.1 CANOPY SPECIFICATIONS

2-10

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CHAPTER 2 - SPECIFICATIONS

2.6.2 CAB SPECIFICATIONS

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CHAPTER 2 - SPECIFICATIONS

2.6.3 R.O.P.S. SPECIFICATIONS

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CHAPTER 2 - SPECIFICATIONS

2.7 LIFTING DIAGRAMS 2.7.1 GENERAL INFORMATION

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SECTION 1 - STANDARD SPECIFICATIONS AND MAINTENANCE

CHAPTER 2 - SPECIFICATIONS

2.7.2 CANOPY SPECIFICATIONS

DIAGRAMS 1, 2, 3, AND 4

2-14

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CHAPTER 2 - SPECIFICATIONS

2.7.3 CAB SPECIFICATIONS

DIAGRAMS 5, 6, 7, AND 8

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SECTION 1 - STANDARD SPECIFICATIONS AND MAINTENANCE

CHAPTER 2 - SPECIFICATIONS

2.7.4 R.O.P.S. SPECIFICATIONS

DIAGRAMS 17, 18, 19, AND 20

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CHAPTER 2 - SPECIFICATIONS

2.8 ENGINE SPECIFICATIONS 2.8.1 SPECIFICATIONS TABLE

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CHAPTER 2 - SPECIFICATIONS

2.9 ENGINE PERFORMANCE CURVE 2.9.1 PERFORMANCE GRAPH

2-18

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SECTION 1 - STANDARD SPECIFICATIONS AND MAINTENANCE

CHAPTER 3

E15 HYDRAULIC EXCAVATOR

LOCATION AND WEIGHT OF COMPONENTS

Issued January 2006 Book/Form Number 6-80210 NA Copyright © 2006. CNH America, LLC. All Rights Reserved.

Printed in U.S.A. • Bur Source Code No. S5PM0002E02-KO03

SECTION 1 - STANDARD SPECIFICATIONS AND MAINTENANCE

CHAPTER 3 - LOCATION AND WEIGHT OF COMPONENTS

CNH America, LLC reserves the right to make improvements in design or changes in specifications at any time without incurring any obligation to install them on units previously sold.

All data given in this publication is subject to production variations. Dimensions and weights are only approximate. Illustrations do not necessarily show products in standard condition. For exact information about any particular product, please consult your Dealer Revision History Issue

Issue Date

Applicable Machines

Remarks

First Edition

01-2006

E15

6-80210 NA

3-II

Issued 01-06

Bur

6-80210 NA

SECTION 1 - STANDARD SPECIFICATIONS AND MAINTENANCE

CHAPTER 3

LOCATION AND WEIGHT OF COMPONENTS TABLE OF CONTENTS 3.1 COMPONENTS 3.1.1 Machine Component Names . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3 3.2 COMPONENT WEIGHTS (DRY) 3.2.1 Cab and Canopy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4 3.2.2 R.O.P.S. Canopy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5 3.3 ATTACHMENT WEIGHTS 3.3.1 Boom Weight and Overall Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.3.2 Arm+Bucket Weight and Overall Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.3.3 Arm Weight and Overall Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.3.4 Bucket Weight and Overall Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.3.5 Dozer Blade Weight and Overall Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3-6 3-6 3-6 3-6 3-6

3.4 LIFTING COMPLETE MACHINE 3.4.1 Procedures for Lifting Machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7

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CHAPTER 3 - LOCATION AND WEIGHT OF COMPONENTS

NOTES

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CHAPTER 3 - LOCATION AND WEIGHT OF COMPONENTS

3.1 COMPONENTS 3.1.1 MACHINE COMPONENT NAMES

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CHAPTER 3 - LOCATION AND WEIGHT OF COMPONENTS

3.2 COMPONENT WEIGHTS (DRY) 3.2.1 CAB AND CANOPY

3-4

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CHAPTER 3 - LOCATION AND WEIGHT OF COMPONENTS

3.2.2 R.O.P.S. CANOPY

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SECTION 1 - STANDARD SPECIFICATIONS AND MAINTENANCE

CHAPTER 3 - LOCATION AND WEIGHT OF COMPONENTS

3.3 ATTACHMENT WEIGHTS 3.3.1 BOOM WEIGHT AND OVERALL SPECIFICATIONS

3.3.2 ARM+BUCKET WEIGHT AND OVERALL SPECIFICATIONS

3.3.3 ARM WEIGHT AND OVERALL SPECIFICATIONS

3.3.4 BUCKET WEIGHT AND OVERALL SPECIFICATIONS

3.3.5 DOZER BLADE WEIGHT AND OVERALL SPECIFICATIONS

3-6

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CHAPTER 3 - LOCATION AND WEIGHT OF COMPONENTS

3.4 LIFTING COMPLETE MACHINE 3.4.1 PROCEDURES FOR LIFTING MACHINE WARNING: Lifting a machine can create a potentially hazardous situation which can result in death or serious injury. It can also cause extreme damage to the machine if improperly performed.

IMPORTANT: • The lifting device or crane should have sufficient strength against the machine weight.

• Improper lifting can cause movement or slippage of the machine while it is being lifted.

• Do not lift the machine suddenly. This will cause extreme stress on the lifting device which may cause the cables or lifting device to break.

• When lifting the machine, be certain all personnel are clear of the machine. Confirm this visually and verbally.

• During lifting, keep all personnel from under the machine.

Lifting work should be performed on level ground using a crane with a minimum capacity to lift 5 tons or more.

1. Start the engine and slew the machine so the dozer blade is at the rear of the machine.

2. Raise the dozer blade to its upper most position.

3. Raise the boom to its highest level and manipulate bucket into position shown in the illustration.

4. Stop the engine, and place the safety lever in the "LOCK POSITION". Check around the operator’s seat for safety confirmation.

5. Install shackles to both bores provided at the boom (A) and blade (B).

6. If the lifting device comes in contact with the machine finish, protect the machine with a cushioning device.

7. The lifting device wire ropes should be at approximately a 30 to 40 degree angle.

8. Lift the machine slightly to confirm the balance.

When balance is confirmed, continue to lift the machine.

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CHAPTER 3 - LOCATION AND WEIGHT OF COMPONENTS

NOTES

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6-80210 NA

SECTION 1 - STANDARD SPECIFICATIONS AND MAINTENANCE

CHAPTER 4

E15 HYDRAULIC EXCAVATOR

MAINTENANCE STANDARD AND TEST PROCEDURES

Issued January 2006 Book/Form Number 6-80220 NA Copyright © 2006. CNH America, LLC. All Rights Reserved.

Printed in U.S.A. • Bur Source Code No. S5PM0002E02-KO04

SECTION 2 - STANDARD SPECIFICATIONS AND MAINTENANCE

CHAPTER 4 - MAINTENANCE STANDARD AND TEST PROCEDURES

CNH America, LLC reserves the right to make improvements in design or changes in specifications at any time without incurring any obligation to install them on units previously sold.

All data given in this publication is subject to production variations. Dimensions and weights are only approximate. Illustrations do not necessarily show products in standard condition. For exact information about any particular product, please consult your Dealer Revision History Issue

Issue Date

Applicable Machines

Remarks

First Edition

01-2006

E15

6-80220 NA

4-II

Issued 01-06

Bur

6-80220 NA

SECTION 1 - STANDARD SPECIFICATIONS AND MAINTENANCE

CHAPTER 4

MAINTENANCE STANDARD AND TEST PROCEDURES TABLE OF CONTENTS 4.1 General Information 4.1.1 Application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.1.2 Terminology . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.1.3 Cautions Exercised at Judgment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.1.4 Other Cautions to be Exercised . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-3 4-3 4-3 4-3

4.2 STANDARDS FOR JUDGING PERFORMANCE 4.2.1 Value Table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4 4.2.1.1 Value Table (Part 1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4 4.2.1.2 Value Table (Part 2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5 4.2.2 Test Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6 4.2.2.1 Main Circuit Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6 4.2.2.2 Pilot Circuit Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-7 4.2.2.3 Travel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8 4.2.2.4 Slew . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-9 4.2.2.5 Cylinder Speed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-10 4.2.2.6 Natural Cylinder Drop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-11 4.2.2.7 Slew Bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-12 4.2.2.8 Crawler (Track) Tension . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-12

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NOTES

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CHAPTER 4 - MAINTENANCE STANDARD AND TEST PROCEDURES

4.1 GENERAL INFORMATION 4.1.1 APPLICATION

4.1.3 CAUTIONS EXERCISED AT JUDGMENT

4.1.2 TERMINOLOGY 4.1.4 OTHER CAUTIONS TO BE EXERCISED

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4.2 STANDARDS FOR JUDGING PERFORMANCE 4.2.1 VALUE TABLE 4.2.1.1 VALUE TABLE (PART 1)

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4.2.1.2 VALUE TABLE (PART 2)

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4.2.2 TEST PROCEDURES 4.2.2.1 MAIN CIRCUIT PRESSURE

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4.2.2.2 PILOT CIRCUIT PRESSURE

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4.2.2.3 TRAVEL

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4.2.2.4 SLEW

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4.2.2.5 CYLINDER SPEED

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CHAPTER 4 - MAINTENANCE STANDARD AND TEST PROCEDURES

4.2.2.6 NATURAL CYLINDER DROP

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CHAPTER 4 - MAINTENANCE STANDARD AND TEST PROCEDURES

4.2.2.7 SLEW BEARING

4.2.2.8 CRAWLER (TRACK) TENSION

4-12

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SECTION 1 - STANDARD SPECIFICATIONS AND MAINTENANCE

CHAPTER 7

E15 HYDRAULIC EXCAVATOR

TORQUE SPECIFICATIONS AND WORKING STANDARD

Issued January 2006 Book/Form Number 6-80230 NA Copyright © 2006. CNH America, LLC. All Rights Reserved.

Printed in U.S.A. • Bur Source Code No. S5PM0002E02-KO07

SECTION 2 - STANDARD SPECIFICATIONS AND MAINTENANCE

CHAPTER 7 - TORQUE SPECIFICATIONS AND WORKING STANDARD

CNH America, LLC reserves the right to make improvements in design or changes in specifications at any time without incurring any obligation to install them on units previously sold.

All data given in this publication is subject to production variations. Dimensions and weights are only approximate. Illustrations do not necessarily show products in standard condition. For exact information about any particular product, please consult your Dealer Revision History Issue

Issue Date

Applicable Machines

Remarks

First Edition

01-2006

E15

6-80230 NA

7-II

Issued 01-06

Bur

6-80230 NA

SECTION 1 - STANDARD SPECIFICATIONS AND MAINTENANCE

CHAPTER 7

TORQUE SPECIFICATIONS AND WORKING STANDARD TABLE OF CONTENTS 7.1 Torque Specifications for Capscrews and Nuts 7.1.1 Tables 1 and 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-3 7.2 TORQUE SPECIFICATIONS FOR NUTS AND SLEEVES 7.2.1 Tables 3-1 and 3-2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-4 7.3 TORQUE SPECIFICATIONS FOR HOSES AND CONNECTORS 7.3.1 Table 4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-5 7.4 Special Spanners for Tubes 7.4.1 Table 5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-5 7.5 SCREW SIZES AND TIGHTENING TOOL SIZES 7.5.1 Tables 6-1, 6-2, 6-3, 7-1, and 7-2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-6 7.6 INTERNATIONAL UNIT SYSTEM 7.6.1 Tables 8, 9, 10, 11, 12, and 13 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-7 7.7 UNIT CONVERSION LOGARITHMIC CHART 7.7.1 Torque and Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-8 7.8 Abbreviations Used in Manual 7.8.1 Table 14 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-8 7.9 LOCKING AND SEALING COMPOUNDS 7.9.1 Table 15 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-9

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SECTION 1 - STANDARD SPECIFICATIONS AND MAINTENANCE

CHAPTER 7 - TORQUE SPECIFICATIONS AND WORKING STANDARD

7.1 TORQUE SPECIFICATIONS FOR CAPSCREWS AND NUTS 7.1.1 TABLES 1 AND 2

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CHAPTER 7 - TORQUE SPECIFICATIONS AND WORKING STANDARD

7.2 TORQUE SPECIFICATIONS FOR NUTS AND SLEEVES 7.2.1 TABLES 3-1 AND 3-2

7-4

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7.3 TORQUE SPECIFICATIONS FOR HOSES AND CONNECTORS 7.3.1 TABLE 4

7.4 SPECIAL SPANNERS FOR TUBES 7.4.1 TABLE 5

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CHAPTER 7 - TORQUE SPECIFICATIONS AND WORKING STANDARD

7.5 SCREW SIZES AND TIGHTENING TOOL SIZES 7.5.1 TABLES 6-1, 6-2, 6-3, 7-1, AND 7-2

7-6

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SECTION 1 - STANDARD SPECIFICATIONS AND MAINTENANCE

CHAPTER 7 - TORQUE SPECIFICATIONS AND WORKING STANDARD

7.6 INTERNATIONAL UNIT SYSTEM 7.6.1 TABLES 8, 9, 10, 11, 12, AND 13

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CHAPTER 7 - TORQUE SPECIFICATIONS AND WORKING STANDARD

7.7 UNIT CONVERSION LOGARITHMIC CHART 7.7.1 TORQUE AND PRESSURE

7.8 ABBREVIATIONS USED IN MANUAL 7.8.1 TABLE 14

7-8

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7.9 LOCKING AND SEALING COMPOUNDS 7.9.1 TABLE 15

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NOTES

7-10

Issued 01-06

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6-80230 NA

SHOP MANUAL - SECTION 2 E15 HYDRAULIC EXCAVATOR

SYSTEMS

Issued January 2006 Book/Form Number 6-80240 NA Copyright © 2006. CNH America, LLC. All Rights Reserved.

Printed in U.S.A. • Bur Source Code No. S5PM0002E-02-KO

SECTION 2 - SYSTEMS

CNH America, LLC reserves the right to make improvements in design or changes in specifications at any time without incurring any obligation to install them on units previously sold.

All data given in this publication is subject to production variations. Dimensions and weights are only approximate. Illustrations do not necessarily show products in standard condition. For exact information about any particular product, please consult your Dealer Revision History Issue

Issue Date

Applicable Machine

Remarks

First Edition

01-2006

E15

6-80240 NA

SECTION 2 - SYSTEMS

SECTION 2 SYSTEMS SECTION TABLE OF CONTENTS CHAPTER 12

HYDRAULIC SYSTEM TABLE OF CONTENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

12.1 Summary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

12.2 Hydraulic Circuits and Component Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

12.3 Piping Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

12-1 12-3 12-5 12-8

CHAPTER 15

UPPER STRUCTURE TABLE OF CONTENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15-1 15.1 Canopy or Cab (Optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15-3 15.2 Floor Plate Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15-4 15.3 Guard and Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15-6 15.4 Stand Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15-7 15.5 Counterweight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15-9 15.6 Tank Assembly (Fuel and Hydraulic) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15-10 15.7 Air Cleaner. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15-12 15.8 Muffler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15-13 15.9 Hydraulic Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15-14 15.10 Power Take-Off . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15-15 15.11 Heater (Option) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15-16 15.12 Radiator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15-17 15.13 Fuel Line . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15-18 15.14 Engine Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15-19 15.15 Control Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15-20 15.16 Slewing Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15-21 15.17 Upper Frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15-22 CHAPTER 18

TRAVEL SYSTEM TABLE OF CONTENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18-1 18.1 Crawler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18-3 18.2 Slide Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18-8 18.3 Lower Roller. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18-9 18.4 Front Idler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18-13 18.5 Idler Adjuster . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18-17 18.6 Sprocket. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18-21 18.7 Travel Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18-22 18.8 Swivel Joint . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18-24 18.9 Slewing Bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18-25 CHAPTER 21

ATTACHMENTS TABLE OF CONTENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21-1 21.1 Bucket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21-3 21.2 Arm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21-6 21.3 Boom . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21-11 21.4 Swing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21-15 21.5 Dozer Blade . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21-19 21.6 Hydraulic Cylinders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21-22 21.7 Hydraulic Piping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21-25

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CONTROL SYSTEM TABLE OF CONTENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22-1 22.1 Operator’s Controls. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22-3 22.2 Engine Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22-12 22.3 Major Electrical Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22-14 CHAPTER 25

ELECTRICAL SYSTEM TABLE OF CONTENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25-1 25.1 How to Read Circuit Diagram and Harness Connections. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25-3 25.2 Connection and Connector Tables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25-4 25.3 Boom Work Light . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25-9 25.4 Key Switch Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25-10 25.5 Battery and Ground Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25-11 25.6 Electrical Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25-13 25.7 Main Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25-14 CHAPTER 29

TROUBLESHOOTING TABLE OF CONTENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

29.1 General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

29.2 Troubleshooting Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

29.3 Troubleshooting Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

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Issued January 2006 Book/Form Number 6-80250 NA Copyright © 2006. CNH America, LLC. All Rights Reserved.

Printed in U.S.A. • Bur Source Code No. S5PM0002E02-KO12

SECTION 2 - SYSTEMS

CHAPTER 12 - HYDRAULIC SYSTEM

CNH America, LLC reserves the right to make improvements in design or changes in specifications at any time without incurring any obligation to install them on units previously sold.

All data given in this publication is subject to production variations. Dimensions and weights are only approximate. Illustrations do not necessarily show products in standard condition. For exact information about any particular product, please consult your Dealer Revision History Issue

Issue Date

Applicable Machines

Remarks

First Edition

01-2006

E15

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HYDRAULIC SYSTEM TABLE OF CONTENTS 12.1 SUMMARY 12.1.1 Function and Features of Hydraulic Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-3 12.2 HYDRAULIC CIRCUITS AND COMPONENT MODELS 12.2.1 Standard Specification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-5 12.2.2 Breaker Specification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-6 12.3 PIPING CONNECTIONS 12.3.1 Pilot Piping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-8 12.3.2 Pilot Piping Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-9 12.3.3 Main Piping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-10 12.3.4 Main Piping Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-11

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12.1 SUMMARY 12.1.1 FUNCTION AND FEATURES OF HYDRAULIC CIRCUIT

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12.2 HYDRAULIC CIRCUITS AND COMPONENT MODELS 12.2.1 STANDARD SPECIFICATION

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12.2.2 BREAKER SPECIFICATION

Figure 1

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NOTES

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12.3 PIPING CONNECTIONS 12.3.1 PILOT PIPING

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12.3.2 PILOT PIPING DIAGRAM

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12.3.3 MAIN PIPING

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12.3.4 MAIN PIPING DIAGRAM

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CHAPTER 15

E15 HYDRAULIC EXCAVATOR

UPPER STRUCTURE

Issued January 2006 Book/Form Number 6-80260 NA Copyright © 2006. CNH America, LLC. All Rights Reserved.

Printed in U.S.A. • Bur Source Code No. S5PM0002E02-KO15

SECTION 2 - SYSTEMS

CHAPTER 15 - UPPER STRUCTURE

CNH America, LLC reserves the right to make improvements in design or changes in specifications at any time without incurring any obligation to install them on units previously sold.

All data given in this publication is subject to production variations. Dimensions and weights are only approximate. Illustrations do not necessarily show products in standard condition. For exact information about any particular product, please consult your Dealer Revision History Issue

Issue Date

Applicable Machines

Remarks

First Edition

01-2006

E15

6-80260 NA

15-II

Issued 01-06

Bur

6-80260 NA

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CHAPTER 15

UPPER STRUCTURE TABLE OF CONTENTS 15.1 CANOPY OR CAB (OPTIONAL) 15.1.1 Removal and Installation of Canopy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15-3 15.1.2 Removal and Installation of Cab (Optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15-3 15.2 FLOOR PLATE ASSEMBLY 15.2.1 Preparation for Removal and Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15-4 15.2.2 Removal and Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15-5 15.3 GUARD AND COVER 15.3.1 Upper Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

15.3.1.1 Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

15.3.1.2 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

15.3.2 Lower Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

15-6 15-6 15-6 15-6

15.4 STAND ASSEMBLY 15.4.1 Preparation for Removal and Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15-7 15.4.2 Preparation for Removal and Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15-8 15.5 COUNTERWEIGHT 15.5.1 Preparation for Removal and Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15-9 15.5.2 Removal and Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15-9 15.5.3 Removal and Installation of Additional Weight (Option) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15-9 15.6 TANK ASSEMBLY (FUEL AND HYDRAULIC) 15.6.1 Preparation for Removal and Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15-10 15.6.2 Removal and Installation of Tank Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15-10 15.7 AIR CLEANER 15.7.1 Preparation for Removal and Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15-12 15.7.2 Removal and Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15-12 15.8 MUFFLER 15.8.1 Preparation for Removal and Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15-13 15.8.2 Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15-13 15.9 HYDRAULIC PUMP 15.9.1 Preparation for Removal and Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15-14 15.9.2 Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15-14 15.10 POWER TAKE-OFF 15.10.1 Removal and Installation of Coupling Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15-15 15.11 HEATER (OPTION) 15.11.1 Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15-16 15.11.2 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15-16 15.11.3 Heater Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15-16 15.12 RADIATOR 15.12.1 Preparation for Removal and Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15-17 15.12.2 Removal and Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15-17 15.13 FUEL LINE 15.13.1 Preparation for Removal and Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15-18 15.13.2 Removal and Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15-18 15.14 ENGINE INSTALLATION 15.14.1 Preparation for Removal and Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15-19 15.14.2 Removal and Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15-19 6-80260 NA

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15.15 CONTROL VALVE 15.15.1 Preparation for Removal and Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15-20 15.15.2 Removal and Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15-20 15.16 SLEWING MOTOR 15.16.1 Preparation for Removal and Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15-21 15.16.2 Removal and Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15-21 15.17 UPPER FRAME 15.17.1 Preparation for Removal and Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15-22 15.17.2 Removal and Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15-22

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15.1 CANOPY OR CAB (OPTIONAL) 15.1.1 REMOVAL AND INSTALLATION OF CANOPY

15.1.2 REMOVAL AND INSTALLATION OF CAB (OPTIONAL)

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15.2 FLOOR PLATE ASSEMBLY 15.2.1 PREPARATION FOR REMOVAL AND INSTALLATION

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15.3 GUARD AND COVER 15.3.1 UPPER COMPONENTS 15.3.1.1 REMOVAL

15.3.1.2 INSTALLATION

15.3.2 LOWER COMPONENTS

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15.4.2 PREPARATION FOR REMOVAL AND INSTALLATION

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15.5 COUNTERWEIGHT 15.5.1 PREPARATION FOR REMOVAL AND INSTALLATION

15.5.2 REMOVAL AND INSTALLATION

15.5.3 REMOVAL AND INSTALLATION OF ADDITIONAL WEIGHT (OPTION)

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15.6 TANK ASSEMBLY (FUEL AND HYDRAULIC) 15.6.1 PREPARATION FOR REMOVAL AND INSTALLATION

15.6.2 REMOVAL AND INSTALLATION OF TANK ASSEMBLY

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15.7 AIR CLEANER 15.7.1 PREPARATION FOR REMOVAL AND INSTALLATION

15.7.2 REMOVAL AND INSTALLATION

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15.8 MUFFLER 15.8.1 PREPARATION FOR REMOVAL AND INSTALLATION

15.8.2 REMOVAL

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15.9 HYDRAULIC PUMP 15.9.1 PREPARATION FOR REMOVAL AND INSTALLATION

15.9.2 REMOVAL

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15.10 POWER TAKE-OFF 15.10.1 REMOVAL AND INSTALLATION OF COUPLING ASSEMBLY

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15.11 HEATER (OPTION) 15.11.1 REMOVAL

15.11.2 INSTALLATION

15.11.3 HEATER PRECAUTIONS

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15.12 RADIATOR 15.12.1 PREPARATION FOR REMOVAL AND INSTALLATION

15.12.2 REMOVAL AND INSTALLATION

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15.13 FUEL LINE 15.13.1 PREPARATION FOR REMOVAL AND INSTALLATION

15.13.2 REMOVAL AND INSTALLATION

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15.14 ENGINE INSTALLATION 15.14.1 PREPARATION FOR REMOVAL AND INSTALLATION

15.14.2 REMOVAL AND INSTALLATION

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15.15 CONTROL VALVE 15.15.1 PREPARATION FOR REMOVAL AND INSTALLATION

15.15.2 REMOVAL AND INSTALLATION

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15.16 SLEWING MOTOR 15.16.1 PREPARATION FOR REMOVAL AND INSTALLATION

15.16.2 REMOVAL AND INSTALLATION

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15.17 UPPER FRAME 15.17.1 PREPARATION FOR REMOVAL AND INSTALLATION

15.17.2 REMOVAL AND INSTALLATION

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CHAPTER 18

E15 HYDRAULIC EXCAVATOR

TRAVEL SYSTEM

Issued January 2006 Book/Form Number 6-80270 NA Copyright © 2006. CNH America, LLC. All Rights Reserved.

Printed in U.S.A. • Bur Source Code No. S5PM0002E02-KO18

SECTION 2 - SYSTEMS

CHAPTER 18 - TRAVEL SYSTEM

CNH America, LLC reserves the right to make improvements in design or changes in specifications at any time without incurring any obligation to install them on units previously sold.

All data given in this publication is subject to production variations. Dimensions and weights are only approximate. Illustrations do not necessarily show products in standard condition. For exact information about any particular product, please consult your Dealer Revision History Issue

Issue Date

Applicable Machines

Remarks

First Edition

01-2006

E15

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TRAVEL SYSTEM TABLE OF CONTENTS 18.1 CRAWLER 18.1.1 Procedure for Removing and Installing Rubber Crawler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

18.1.2 Procedure for Removing and Installing Steel Crawler (Option) . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

18.1.2.1 Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

18.1.2.2 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

18.1.3 Construction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

18.1.4 Maintenance Standard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

18-3 18-4 18-4 18-5 18-6 18-7

18.2 SLIDE PLATE 18.2.1 Procedure for Removal and Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

18.2.1.1 Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

18.2.1.2 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

18.2.2 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

18-8 18-8 18-8 18-8

18.3 LOWER ROLLER 18.3.1 Removal and Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18-9 18.3.2 Construction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18-10 18.3.3 Removal and Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18-10 18.3.3.1 Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18-10 18.3.3.2 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18-11 18.3.4 Maintenance Standard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18-12 18.4 FRONT IDLER 18.4.1 Removal and Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

18.4.2 Construction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

18.4.3 Removal and Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

18.4.3.1 Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

18.4.3.2 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

18.4.4 Maintenance Standard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

18-13 18-14 18-14 18-14 18-15 18-16

18.5 IDLER ADJUSTER 18.5.1 Removal and Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

18.5.2 Construction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

18.5.3 Removal and Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

18.5.4 Maintenance Standard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

18-17 18-17 18-18 18-20

18.6 SPROCKET 18.6.1 Removal and Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18-21 18.6.2 Maintenance Standard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18-21 18.7 TRAVEL UNIT 18.7.1 Removal and Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18-22 18.7.2 Maintenance Standard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18-23 18.8 SWIVEL JOINT 18.8.1 Removal and Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18-24 18.8.2 Maintenance Standard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18-24 18.9 SLEWING BEARING 18.9.1 Removal and Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

18.9.2 Maintenance Standard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

18.9.2.1 Removal and Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

18.9.2.2 Maintenance Standard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

18.9.2.3 Tools and Jigs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

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18.1 CRAWLER 18.1.1 PROCEDURE FOR REMOVING AND INSTALLING RUBBER CRAWLER

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18.2 SLIDE PLATE 18.2.1 PROCEDURE FOR REMOVAL AND INSTALLATION 18.2.1.1 REMOVAL

18.2.1.2 INSTALLATION

18.2.2 INSTALLATION

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18.3.2 CONSTRUCTION

18.3.3 REMOVAL AND INSTALLATION 18.3.3.1 REMOVAL

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18.4.3 REMOVAL AND INSTALLATION 18.4.3.1 REMOVAL

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18.5.2 CONSTRUCTION

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18.6.2 MAINTENANCE STANDARD

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18.8.2 MAINTENANCE STANDARD

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18.9.2 MAINTENANCE STANDARD

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18.9.2.2 MAINTENANCE STANDARD

18.9.2.3 TOOLS AND JIGS

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E15 HYDRAULIC EXCAVATOR

ATTACHMENTS

Issued January 2006 Book/Form Number 6-80280 NA Copyright © 2006. CNH America, LLC. All Rights Reserved.

Printed in U.S.A. • Bur Source Code No. S5PM0002E02-KO22

SECTION 2 - SYSTEMS

CHAPTER 21 - ATTACHMENTS

CNH America, LLC reserves the right to make improvements in design or changes in specifications at any time without incurring any obligation to install them on units previously sold.

All data given in this publication is subject to production variations. Dimensions and weights are only approximate. Illustrations do not necessarily show products in standard condition. For exact information about any particular product, please consult your Dealer Revision History Issue

Issue Date

Applicable Machines

Remarks

First Edition

01-06

E15

6-80280 NA

21-II

Issued 01-06

Bur

6-80280 NA

SECTION 2 - SYSTEMS

CHAPTER 21

ATTACHMENTS TABLE OF CONTENTS 21.1 BUCKET 21.1.1 Removal and Installation Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21-3 21.1.2 Construction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21-4 21.1.3 Maintenance Standard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21-5 21.2 ARM 21.2.1 Removal and Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21-6 21.2.1.1 Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21-6 21.2.2 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21-7 21.2.3 Construction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21-8 21.2.3.1 Construction of Arm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21-8 21.2.4 Maintenance Standard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21-9 21.2.4.1 Clearance Between Pin and Bushing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21-9 21.2.4.2 Thrust-wise Clearance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21-10 21.3 BOOM 21.3.1 Preparation For Removal and Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

21.3.2 Removal and Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

21.3.3 Construction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

21.3.4 Maintenance Standard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

21.3.4.1 Clearance Between Pin and Bushing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

21.3.4.2 Thrust-wise Clearance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

21-11 21-11 21-12 21-13 21-13 21-14

21.4 SWING 21.4.1 Removal and Installation Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

21.4.1.1 Removal of Swing Bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

21.4.1.2 Installation of Swing Bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

21.4.2 Construction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

21.4.3 Maintenance Standard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

21-15 21-15 21-16 21-17 21-18

21.5 DOZER BLADE 21.5.1 Removal and Installation Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21-19 21.5.2 Construction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21-20 21.5.3 Maintenance Standard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21-21 21.6 HYDRAULIC CYLINDERS 21.6.1 Figures to Install Hydraulic Cylinders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

21.6.2 Removal and Installation of Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

21.6.2.1 Preparation for Work . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

21.6.2.2 Removal of Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

21.6.2.3 Installation of Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

21-22 21-23 21-23 21-23 21-24

21.7 HYDRAULIC PIPING 21.7.1 Hydraulic Piping for Boom . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

21.7.2 Hydraulic Piping for Arm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

21.7.3 Hydraulic Piping for Swing Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

21.7.4 Hydraulic Piping for Dozer Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

21.7.5 Tightening Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

21-25 21-26 21-26 21-26 21-26

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CHAPTER 21 - ATTACHMENTS

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21.1 BUCKET 21.1.1 REMOVAL AND INSTALLATION PROCEDURES

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21-3

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CHAPTER 21 - ATTACHMENTS

21.1.2 CONSTRUCTION

21-4

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21.1.3 MAINTENANCE STANDARD

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CHAPTER 21 - ATTACHMENTS

21.2 ARM 21.2.1 REMOVAL AND INSTALLATION 21.2.1.1 REMOVAL

21-6

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21.2.2 INSTALLATION

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CHAPTER 21 - ATTACHMENTS

21.2.3 CONSTRUCTION 21.2.3.1 CONSTRUCTION OF ARM

21-8

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21.2.4 MAINTENANCE STANDARD 21.2.4.1 CLEARANCE BETWEEN PIN AND BUSHING

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CHAPTER 21 - ATTACHMENTS

21.2.4.2 THRUST-WISE CLEARANCE

21-10

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21.3 BOOM 21.3.1 PREPARATION FOR REMOVAL AND INSTALLATION

21.3.2 REMOVAL AND INSTALLATION

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21.3.3 CONSTRUCTION

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21.3.4 MAINTENANCE STANDARD 21.3.4.1 CLEARANCE BETWEEN PIN AND BUSHING

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21-13

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CHAPTER 21 - ATTACHMENTS

21.3.4.2 THRUST-WISE CLEARANCE

21-14

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21.4 SWING 21.4.1 REMOVAL AND INSTALLATION PROCEDURES 21.4.1.1 REMOVAL OF SWING BRACKET

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21.4.1.2 INSTALLATION OF SWING BRACKET

21-16

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21.4.2 CONSTRUCTION

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21.4.3 MAINTENANCE STANDARD

21-18

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21.5 DOZER BLADE 21.5.1 REMOVAL AND INSTALLATION PROCEDURE

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21.5.2 CONSTRUCTION

21-20

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21.5.3 MAINTENANCE STANDARD

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CHAPTER 21 - ATTACHMENTS

21.6 HYDRAULIC CYLINDERS 21.6.1 FIGURES TO INSTALL HYDRAULIC CYLINDERS

21-22

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21.6.2 REMOVAL AND INSTALLATION OF CYLINDER 21.6.2.1 PREPARATION FOR WORK

21.6.2.2 REMOVAL OF CYLINDER

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21.6.2.3 INSTALLATION OF CYLINDER

21-24

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21.7 HYDRAULIC PIPING 21.7.1 HYDRAULIC PIPING FOR BOOM

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21-25

SECTION 2 - SYSTEMS

CHAPTER 21 - ATTACHMENTS

21.7.2 HYDRAULIC PIPING FOR ARM

21.7.3 HYDRAULIC PIPING FOR SWING CYLINDER

21.7.4 HYDRAULIC PIPING FOR DOZER CYLINDER

21.7.5 TIGHTENING SPECIFICATIONS

21-26

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SECTION 2 - SYSTEMS

CHAPTER 22

E15 HYDRAULIC EXCAVATOR

CONTROL SYSTEM

Issued January 2006 Book/Form Number 6-80290 NA Copyright © 2006. CNH America, LLC. All Rights Reserved.

Printed in U.S.A. • Bur Source Code No. S5PM0002E02-KO22

SECTION 2 - SYSTEMS

CHAPTER 22 - CONTROL SYSTEM

CNH America, LLC reserves the right to make improvements in design or changes in specifications at any time without incurring any obligation to install them on units previously sold.

All data given in this publication is subject to production variations. Dimensions and weights are only approximate. Illustrations do not necessarily show products in standard condition. For exact information about any particular product, please consult your Dealer Revision History Issue

Issue Date

Applicable Machines

Remarks

First Edition

01-2006

E15

6-80290 NA

22-II

Issued 01-06

Bur

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SECTION 2 - SYSTEMS

CHAPTER 22

CONTROL SYSTEM TABLE OF CONTENTS 22.1 OPERATOR’S CONTROLS 22.1.1 Operating Levers and Switch Layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22-3 22.1.2 Switch Function and Monitor Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22-4 22.1.3 Monitor Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22-8 22.1.4 Gauge Cluster Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22-9 22.1.5 Operating Levers and Pedal Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22-10 22.2 ENGINE CONTROL 22.2.1 General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22-12 22.2.2 Construction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22-12 22.2.3 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22-13 22.3 MAJOR ELECTRICAL EQUIPMENT 22.3.1 General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

22.3.2 Electrical Equipment List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

22.3.2.1 Power (B) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

22.3.2.2 Diode (D) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

22.3.2.3 Electrical Fittings (E) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

22.3.2.4 lamps (L) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

22.3.2.5 Motor (M) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

22.3.2.6 Relays (R) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

22.3.2.7 Sensor (SE) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

22.3.2.8 Solenoid (SV) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

22.3.2.9 Switch (SW) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

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22.1 OPERATOR’S CONTROLS 22.1.1 OPERATING LEVERS AND SWITCH LAYOUT

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22.1.2 SWITCH FUNCTION AND MONITOR DISPLAY

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22.1.3 MONITOR PANEL

22-8

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22.1.4 GAUGE CLUSTER CONNECTIONS

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22.1.5 OPERATING LEVERS AND PEDAL OPERATION

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22.2 ENGINE CONTROL 22.2.1 GENERAL INFORMATION

22.2.2 CONSTRUCTION

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22.2.3 OPERATION

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22.3 MAJOR ELECTRICAL EQUIPMENT 22.3.1 GENERAL INFORMATION

22.3.2 ELECTRICAL EQUIPMENT LIST

22-14

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22.3.2.1 POWER (B)

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22.3.2.2 DIODE (D)

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22.3.2.3 ELECTRICAL FITTINGS (E)

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22.3.2.4 LAMPS (L)

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22.3.2.5 MOTOR (M)

22-20

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22.3.2.6 RELAYS (R)

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22.3.2.7 SENSOR (SE)

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22.3.2.8 SOLENOID (SV)

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22.3.2.9 SWITCH (SW)

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CHAPTER 22 - CONTROL SYSTEM

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SECTION 2 - SYSTEMS

CHAPTER 25

E15 HYDRAULIC EXCAVATOR

ELECTRICAL SYSTEM

Issued January 2006 Book/Form Number 6-80300 NA Copyright © 2006. CNH America, LLC. All Rights Reserved.

Printed in U.S.A. • Bur Source Code No. S5PM0002E02-KO25

SECTION 2 - SYSTEMS

CHAPTER 25 - ELECTRICAL SYSTEM

CNH America, LLC reserves the right to make improvements in design or changes in specifications at any time without incurring any obligation to install them on units previously sold.

All data given in this publication is subject to production variations. Dimensions and weights are only approximate. Illustrations do not necessarily show products in standard condition. For exact information about any particular product, please consult your Dealer Revision History Issue

Issue Date

Applicable Machines

Remarks

First Edition

01-2006

E15

6-80300 NA

25-II

Issued 01-06

Bur

6-80300 NA

SECTION 2 - SYSTEMS

CHAPTER 25

ELECTRICAL SYSTEM TABLE OF CONTENTS 25.1 HOW TO READ CIRCUIT DIAGRAM AND HARNESS CONNECTIONS 25.1.1 Electrical Connection Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25-3 25.1.2 Harness Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25-3 25.2 CONNECTION AND CONNECTOR TABLES 25.2.1 Main Harness Connection Table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

25.2.2 Main Harness Connectors Table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

25.2.3 Instrument Harness Connection Table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

25.2.3.1 Wire Numbers 1 to 48 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

25.2.3.2 Wire Numbers 50 to E13 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

25.2.4 Engine Harness Connection Table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

25.2.5 Engine Harness Connectors Table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

25-4 25-5 25-6 25-6 25-7 25-8 25-8

25.3 BOOM WORK LIGHT 25.3.1 Component Arrangement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25-9 25.3.2 Boom Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25-9 25.4 KEY SWITCH HARNESS 25.4.1 Key Switch Harness and Connectors Table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25-10 25.5 BATTERY AND GROUND CABLES 25.5.1 Battery-Starter Cable (A5) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25-11 25.5.2 Battery-Body Ground (Earth) Cable (A6) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25-11 25.5.3 E/G Ground (Earth) Cable (A7) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25-11 25.6 ELECTRICAL CIRCUIT 25.6.1 Electrical Circuit Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25-13 25.7 MAIN HARNESS 25.7.1 Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25-14 25.7.2 Main Harness (A3) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25-15 25.8 INSTRUMENT HARNESS, CONSOLE, AND RELAYS 25.8.1 Instrument Harness (B1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25-16 25.8.2 Console Box and Relays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25-17 25.9 ENGINE 25.9.1 Engine Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25-18 25.9.2 Engine Harness (A2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25-19

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Bur

25-1

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CHAPTER 25 - ELECTRICAL SYSTEM

NOTES

25-2

Issued 01-06

Bur

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SECTION 2 - SYSTEMS

CHAPTER 25 - ELECTRICAL SYSTEM

25.1 HOW TO READ CIRCUIT DIAGRAM AND HARNESS CONNECTIONS 25.1.1 ELECTRICAL CONNECTION DIAGRAM

25.1.2 HARNESS CONNECTION

6-80300 NA

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Bur

25-3

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CHAPTER 25 - ELECTRICAL SYSTEM

25.2 CONNECTION AND CONNECTOR TABLES 25.2.1 MAIN HARNESS CONNECTION TABLE

25-4

Issued 01-06

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CHAPTER 25 - ELECTRICAL SYSTEM

25.2.2 MAIN HARNESS CONNECTORS TABLE

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Bur

25-5

SECTION 2 - SYSTEMS

CHAPTER 25 - ELECTRICAL SYSTEM

25.2.3 INSTRUMENT HARNESS CONNECTION TABLE 25.2.3.1 WIRE NUMBERS 1 TO 48

25-6

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CHAPTER 25 - ELECTRICAL SYSTEM

25.2.3.2 WIRE NUMBERS 50 TO E13

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Bur

25-7

SECTION 2 - SYSTEMS

CHAPTER 25 - ELECTRICAL SYSTEM

25.2.4 ENGINE HARNESS CONNECTION TABLE

25.2.5 ENGINE HARNESS CONNECTORS TABLE

25-8

Issued 01-06

Bur

6-80300 NA

SECTION 2 - SYSTEMS

CHAPTER 25 - ELECTRICAL SYSTEM

25.3 BOOM WORK LIGHT 25.3.1 COMPONENT ARRANGEMENT

25.3.2 BOOM HARNESS

6-80300 NA

Issued 01-06

Bur

25-9

SECTION 2 - SYSTEMS

CHAPTER 25 - ELECTRICAL SYSTEM

25.4 KEY SWITCH HARNESS 25.4.1 KEY SWITCH HARNESS AND CONNECTORS TABLE

25-10

Issued 01-06

Bur

6-80300 NA

SECTION 2 - SYSTEMS

CHAPTER 25 - ELECTRICAL SYSTEM

25.5 BATTERY AND GROUND CABLES 25.5.1 BATTERY-STARTER CABLE (A5)

25.5.2 BATTERY-BODY GROUND (EARTH) CABLE (A6)

25.5.3 E/G GROUND (EARTH) CABLE (A7)

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25-11

SECTION 2 - SYSTEMS

CHAPTER 25 - ELECTRICAL SYSTEM

NOTES

25-12

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SECTION 2 - SYSTEMS

CHAPTER 25 - ELECTRICAL SYSTEM

CHAPTER 25 - ELECTRICAL SYSTEM

25.6 ELECTRICAL CIRCUIT 25.6.1 ELECTRICAL CIRCUIT DIAGRAM

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25-13

SECTION 2 - SYSTEMS

CHAPTER 25 - ELECTRICAL SYSTEM

SECTION 2 - SYSTEMS

CHAPTER 25 - ELECTRICAL SYSTEM

25.7 MAIN HARNESS 25.7.1 COMPONENTS

25-14

Issued 01-06

Bur

6-80300 NA

SECTION 2 - SYSTEMS

SECTION 2 - SYSTEMS

CHAPTER 25 - ELECTRICAL SYSTEM

CHAPTER 25 - ELECTRICAL SYSTEM

25.7.2 MAIN HARNESS (A3)

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25-15

SECTION 2 - SYSTEMS

CHAPTER 25 - ELECTRICAL SYSTEM

SECTION 2 - SYSTEMS

CHAPTER 25 - ELECTRICAL SYSTEM

25.8 INSTRUMENT HARNESS, CONSOLE, AND RELAYS 25.8.1 INSTRUMENT HARNESS (B1)

25-16

Issued 01-06

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6-80300 NA

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SECTION 2 - SYSTEMS

CHAPTER 25 - ELECTRICAL SYSTEM

CHAPTER 25 - ELECTRICAL SYSTEM

25.8.2 CONSOLE BOX AND RELAYS

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25-17

SECTION 2 - SYSTEMS

CHAPTER 25 - ELECTRICAL SYSTEM

SECTION 2 - SYSTEMS

CHAPTER 25 - ELECTRICAL SYSTEM

25.9 ENGINE 25.9.1 ENGINE COMPONENTS

25-18

Issued 01-06

Bur

6-80300 NA

SECTION 2 - SYSTEMS

SECTION 2 - SYSTEMS

CHAPTER 25 - ELECTRICAL SYSTEM

CHAPTER 25 - ELECTRICAL SYSTEM

25.9.2 ENGINE HARNESS (A2)

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25-19

SECTION 2 - SYSTEMS

SECTION 2 - SYSTEMS

CHAPTER 25 - ELECTRICAL SYSTEM

CHAPTER 25 - ELECTRICAL SYSTEM

NOTES

25-20

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Bur

6-80300 NA

SECTION 2 - SYSTEMS

CHAPTER 29

E15 HYDRAULIC EXCAVATOR

TROUBLESHOOTING

Issued January 2006 Book/Form Number 6-80310 NA Copyright © 2006. CNH America, LLC. All Rights Reserved.

Printed in U.S.A. • Bur Source Code No. S5PM0002E02-KO29

SECTION 2 - SYSTEMS

CHAPTER 29 - TROUBLESHOOTING

CNH America, LLC reserves the right to make improvements in design or changes in specifications at any time without incurring any obligation to install them on units previously sold.

All data given in this publication is subject to production variations. Dimensions and weights are only approximate. Illustrations do not necessarily show products in standard condition. For exact information about any particular product, please consult your Dealer Revision History Issue

Issue Date

Applicable Machines

Remarks

First Edition

01-2006

E15

6-80310 NA

29-II

Issued 01-06

Bur

6-80310 NA

SECTION 2 - SYSTEMS

CHAPTER 29

TROUBLESHOOTING TABLE OF CONTENTS 29.1 GENERAL INFORMATION 29.1.1 Troubleshooting Processes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29-3 29.2.1 Diagnostics Table and Abbreviations Table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29-5 29.3.1 Engine (E/G) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29-6 29.3.1.1 Engine Does Not Start . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29-6 29.3.1.2 Engine Stops Immediately after Starts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29-7 29.3.1.3 Engine Does Not Stops and Engine Malfunctions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29-8 29.3.2 Pumps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29-9 29.3.2.1 Engine Revolution Falls and Pump Malfunctions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29-9 29.3.3 Travel System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29-10 29.3.3.1 Travel Cannot be Operated and Travel Speed is Low . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29-10 29.3.3.2 Travel Power Is Poor and Travel Deviation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29-11 29.3.4 Slewing System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29-12 29.3.4.1 Slewing Operation is Unavailable and Slewing Speed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29-12 29.3.4.2 Slewing Power and Slewing Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29-13 29.3.5 Attachment System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29-14 29.3.5.1 Attachment Operation and Speed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29-14 29.3.5.2 Attachment Power and Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29-15

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CHAPTER 29 - TROUBLESHOOTING

NOTES

29-2

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SECTION 2 - SYSTEMS

CHAPTER 29 - TROUBLESHOOTING

29.1 GENERAL INFORMATION 29.1.1 TROUBLESHOOTING PROCESSES

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29-3

SECTION 2 - SYSTEMS

CHAPTER 29 - TROUBLESHOOTING

NOTES

29-4

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SECTION 2 - SYSTEMS

CHAPTER 29 - TROUBLESHOOTING

CHAPTER 29 - TROUBLESHOOTING

29.2 TROUBLESHOOTING CHART 29.2.1 DIAGNOSTICS TABLE AND ABBREVIATIONS TABLE

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29-5

SECTION 2 - SYSTEMS

CHAPTER 29 - TROUBLESHOOTING

SECTION 2 - SYSTEMS

CHAPTER 29 - TROUBLESHOOTING

29.3 TROUBLESHOOTING DIAGRAMS 29.3.1 ENGINE (E/G) 29.3.1.1 ENGINE DOES NOT START

29-6

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SECTION 2 - SYSTEMS

SECTION 2 - SYSTEMS

CHAPTER 29 - TROUBLESHOOTING

CHAPTER 29 - TROUBLESHOOTING

29.3.1.2 ENGINE STOPS IMMEDIATELY AFTER STARTS

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29-7

SECTION 2 - SYSTEMS

CHAPTER 29 - TROUBLESHOOTING

SECTION 2 - SYSTEMS

CHAPTER 29 - TROUBLESHOOTING

29.3.1.3 ENGINE DOES NOT STOPS AND ENGINE MALFUNCTIONS

29-8

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SECTION 2 - SYSTEMS

SECTION 2 - SYSTEMS

CHAPTER 29 - TROUBLESHOOTING

CHAPTER 29 - TROUBLESHOOTING

29.3.2 PUMPS 29.3.2.1 ENGINE REVOLUTION FALLS AND PUMP MALFUNCTIONS

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29-9

SECTION 2 - SYSTEMS

CHAPTER 29 - TROUBLESHOOTING

SECTION 2 - SYSTEMS

CHAPTER 29 - TROUBLESHOOTING

29.3.3 TRAVEL SYSTEM 29.3.3.1 TRAVEL CANNOT BE OPERATED AND TRAVEL SPEED IS LOW

29-10

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SECTION 2 - SYSTEMS

CHAPTER 29 - TROUBLESHOOTING

CHAPTER 29 - TROUBLESHOOTING

29.3.3.2 TRAVEL POWER IS POOR AND TRAVEL DEVIATION

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SECTION 2 - SYSTEMS

CHAPTER 29 - TROUBLESHOOTING

SECTION 2 - SYSTEMS

CHAPTER 29 - TROUBLESHOOTING

29.3.4 SLEWING SYSTEM 29.3.4.1 SLEWING OPERATION IS UNAVAILABLE AND SLEWING SPEED

29-12

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SECTION 2 - SYSTEMS

CHAPTER 29 - TROUBLESHOOTING

CHAPTER 29 - TROUBLESHOOTING

29.3.4.2 SLEWING POWER AND SLEWING OPERATION

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29-13

SECTION 2 - SYSTEMS

CHAPTER 29 - TROUBLESHOOTING

SECTION 2 - SYSTEMS

CHAPTER 29 - TROUBLESHOOTING

29.3.5 ATTACHMENT SYSTEM 29.3.5.1 ATTACHMENT OPERATION AND SPEED

29-14

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SECTION 2 - SYSTEMS

SECTION 2 - SYSTEMS

CHAPTER 29 - TROUBLESHOOTING

CHAPTER 29 - TROUBLESHOOTING

29.3.5.2 ATTACHMENT POWER AND OPERATION

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Issued 01-06

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29-15

SECTION 2 - SYSTEMS

SECTION 2 - SYSTEMS

CHAPTER 29 - TROUBLESHOOTING

CHAPTER 29 - TROUBLESHOOTING

NOTES

29-16

Issued 01-06

Bur

6-80310 NA

SHOP MANUAL - SECTION 3 E15 HYDRAULIC EXCAVATOR

COMPONENTS

Issued January 2006 Book/Form Number 6-80320 NA Copyright © 2006. CNH America, LLC. All Rights Reserved.

Printed in U.S.A. • Bur Source Code No. S5PM000SE-02-KO

SECTION 3 - COMPONENTS

CNH America, LLC reserves the right to make improvements in design or changes in specifications at any time without incurring any obligation to install them on units previously sold.

All data given in this publication is subject to production variations. Dimensions and weights are only approximate. Illustrations do not necessarily show products in standard condition. For exact information about any particular product, please consult your Dealer Revision History Issue

Issue Date

Applicable Machines

Remarks

First Edition

01-2006

E15

6-80320 NA

SECTION 3 - COMPONENTS

SECTION 3 COMPONENTS SECTION TABLE OF CONTENTS CHAPTER 31

HYDRAULIC PUMP TABLE OF CONTENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31-1 1.1 SPECIFICATIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5 1.2 Construction and Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6 1.3 Removal and Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-8 1.4 Maintenance Standards. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-15 1.5 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-17 CHAPTER 33

CONTROL VALVE TABLE OF CONTENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33-1 33.1 Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33-3 33.2 Construction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33-4 33.3 Removal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33-12 33.4 Cleaning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33-16 33.5 Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33-16 33.6 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33-17 33.7 Maintenance Procedures for Relief Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33-21 33.8 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33-25 CHAPTER 35

PILOT VALVE (ATTACHMENT, STANDARD) TABLE OF CONTENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35-1 35.1 Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35-3 35.2 Construction and Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35-4 35.3 Removal and Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35-6 35.4 Maintenance Standards. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35-10 35.5 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35-11 CHAPTER 36

PILOT VALVE (ATTACHMENT, AB SHIFTER) TABLE OF CONTENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36-1 36.1 Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36-3 36.2 Construction and Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36-4 36.3 Removal and Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36-6 36.4 Maintenance Standards. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36-10 36.5 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36-11 CHAPTER 37

2-FUNCTION SOLENOID VALVE (WITH RELIEF VALVE) TABLE OF CONTENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37-1 37.1 Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37-3 37.2 Construction and Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37-4 CHAPTER 38

SLEWING MOTOR UNIT TABLE OF CONTENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38-1 38.1 Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38-3 38.2 Construction and Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38-5 38.3 Removal and Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38-12 38.4 Maintenance Standards. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38-24 38.5 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38-25

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Issued 01-06

Bur

I

SECTION 3 - COMPONENTS

CHAPTER 39

TRAVEL MOTOR UNIT TABLE OF CONTENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39-1 39.1 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39-3 39.2 Construction and Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39-5 39.3 Removal and Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39-12 39.4 Maintenance Standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39-30 39.5 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39-31

II

Issued 01-06

Bur

6-80320 NA

SECTION 3 - COMPONENTS

CHAPTER 31

E15 HYDRAULIC EXCAVATOR

HYDRAULIC PUMP

Issued January 2006 Book/Form Number 6-80330 NA Copyright © 2006. CNH America, LLC. All Rights Reserved.

Printed in U.S.A. • Bur Source Code No. S5PM0002E-02-KO31

SECTION 3 - COMPONENTS

CHAPTER 31 - HYDRAULIC PUMP

CNH America, LLC reserves the right to make improvements in design or changes in specifications at any time without incurring any obligation to install them on units previously sold.

All data given in this publication is subject to production variations. Dimensions and weights are only approximate. Illustrations do not necessarily show products in standard condition. For exact information about any particular product, please consult your Dealer Revision History Issue

Issue Date

Applicable Machines

Remarks

First Edition

01-2006

E15

6-80330 NA

31-II

Issued 01-06

Bur

6-80330 NA

SECTION 3 - COMPONENTS

CHAPTER 31

HYDRAULIC PUMP TABLE OF CONTENTS 31.1 SPECIFICATIONS 31.1.1 General View . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31-3 31.1.2 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31-3 31.2 CONSTRUCTION AND OPERATION 31.2.1 Construction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31-4 31.2.2 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31-5 31.3 REMOVAL AND INSTALLATION 31.3.1 General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

31.3.2 Special Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

31.3.3 Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

31.3.4 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

31-6 31-6 31-7 31-9

31.4 MAINTENANCE STANDARDS 31.4.1 Service Limits for Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31-13 31.5 TROUBLESHOOTING 31.5.1 Troubleshooting Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31-15

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CHAPTER 31 - HYDRAULIC PUMP

NOTES

31-2

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CHAPTER 31 - HYDRAULIC PUMP

31.1 SPECIFICATIONS 31.1.1 GENERAL VIEW

31.1.2 SPECIFICATIONS

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CHAPTER 31 - HYDRAULIC PUMP

31.2 CONSTRUCTION AND OPERATION 31.2.1 CONSTRUCTION

31-4

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CHAPTER 31 - HYDRAULIC PUMP

31.2.2 OPERATION

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CHAPTER 31 - HYDRAULIC PUMP

31.3 REMOVAL AND INSTALLATION 31.3.1 GENERAL INFORMATION

31.3.2 SPECIAL TOOLS

31-6

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CHAPTER 31 - HYDRAULIC PUMP

31.3.3 REMOVAL

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31-7

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CHAPTER 31 - HYDRAULIC PUMP

31-8

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31.3.4 INSTALLATION

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31-10

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CHAPTER 31 - HYDRAULIC PUMP

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CHAPTER 31 - HYDRAULIC PUMP

31-12

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CHAPTER 31 - HYDRAULIC PUMP

31.4 MAINTENANCE STANDARDS 31.4.1 SERVICE LIMITS FOR PARTS

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CHAPTER 31 - HYDRAULIC PUMP

31-14

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CHAPTER 31 - HYDRAULIC PUMP

31.5 TROUBLESHOOTING 31.5.1 TROUBLESHOOTING CHART

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31-15

SECTION 3 - COMPONENTS

CHAPTER 31 - HYDRAULIC PUMP

NOTES

31-16

Issued 01-06

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SECTION 3 - COMPONENTS

CHAPTER 33

E15 HYDRAULIC EXCAVATOR

CONTROL VALVE

Issued January 2006 Book/Form Number 6-80340 NA Copyright © 2006. CNH America, LLC. All Rights Reserved.

Printed in U.S.A. • Bur Source Code No. S5PM0002E-02-KO33

SECTION 3 - COMPONENTS

CHAPTER 33 - CONTROL VALVE

CNH America, LLC reserves the right to make improvements in design or changes in specifications at any time without incurring any obligation to install them on units previously sold.

All data given in this publication is subject to production variations. Dimensions and weights are only approximate. Illustrations do not necessarily show products in standard condition. For exact information about any particular product, please consult your Dealer Revision History Issue

Issue Date

Applicable Machines

Remarks

First Edition

01-2006

E15

6-80340 NA

33-II

Issued 01-06

Bur

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SECTION 3 - COMPONENTS

CHAPTER 33

CONTROL VALVE TABLE OF CONTENTS 33.1 SPECIFICATIONS 33.1.1 General View . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33-3 33.1.2 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33-3 33.2 CONSTRUCTION 33.2.1 Control valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33-4 33.2.1.1 Inlet Block (#3) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33-5 33.2.1.2 Inlet Block (#4) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33-5 33.2.1.3 Bucket Block (#5) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33-6 33.2.1.4 Boom Block (#6) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33-6 33.2.1.5 Swing Block (#7) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33-7 33.2.1.6 Travel Block (#8) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33-7 33.2.1.7 Dozer Blade Block (#9) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33-8 33.2.1.8 Spacer Block (#10) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33-8 33.2.1.9 Travel Block (#11) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33-9 33.2.1.10 Arm Block (#12) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33-9 33.2.1.11 Slewing Block (#13) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33-10 33.2.1.12 Main Relief Valve (#14) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33-10 33.2.1.13 Port Relief Valve (#15) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33-11 33.2.1.14 Port Relief Valve (#16) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33-11 33.2.1.15 Anti-void Valve (#17) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33-11 33.3 REMOVAL 33.3.1 General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

33.3.2 Manual Operating Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

33.3.3 Pilot Operating Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

33.3.4 Spacer Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

33.3.5 Removal of Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

33-12 33-13 33-14 33-14 33-15

33.4 CLEANING 33.5 INSPECTION 33.6 INSTALLATION 33.6.1 General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

33.6.2 Installation of Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

33.6.3 Manual Operating Block (Travel, Swing and Dozer Blade) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

33.6.4 Pilot Operating Block (Boom, Bucket, Arm, and Slew) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

33.6.5 Spacer Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

33.6.6 Installation of Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

33-17 33-17 33-18 33-19 33-20 33-20

33.7 MAINTENANCE PROCEDURES FOR RELIEF VALVE 33.7.1 Main Relief Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

33.7.2 Port Relief Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

33.7.3 Pressure Adjustment (Main Relief Valve) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

33.7.4 Anti-void Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

33-21 33-22 33-23 33-24

33.8 TROUBLESHOOTING 33.8.1 Troubleshooting Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33-25

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CHAPTER 33 - CONTROL VALVE

NOTES

33-2

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CHAPTER 33 - CONTROL VALVE

33.1 SPECIFICATIONS 33.1.1 GENERAL VIEW

33.1.2 SPECIFICATIONS

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33-3

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CHAPTER 33 - CONTROL VALVE

33.2 CONSTRUCTION 33.2.1 CONTROL VALVE

33-4

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CHAPTER 33 - CONTROL VALVE

33.2.1.1 INLET BLOCK (#3)

33.2.1.2 INLET BLOCK (#4)

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33-5

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CHAPTER 33 - CONTROL VALVE

33.2.1.3 BUCKET BLOCK (#5)

33.2.1.4 BOOM BLOCK (#6)

33-6

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CHAPTER 33 - CONTROL VALVE

33.2.1.5 SWING BLOCK (#7)

33.2.1.6 TRAVEL BLOCK (#8)

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33-7

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CHAPTER 33 - CONTROL VALVE

33.2.1.7 DOZER BLADE BLOCK (#9)

33.2.1.8 SPACER BLOCK (#10)

33-8

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CHAPTER 33 - CONTROL VALVE

33.2.1.9 TRAVEL BLOCK (#11)

33.2.1.10 ARM BLOCK (#12)

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33-9

SECTION 3 - COMPONENTS

CHAPTER 33 - CONTROL VALVE

33.2.1.11 SLEWING BLOCK (#13)

33.2.1.12 MAIN RELIEF VALVE (#14)

33-10

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CHAPTER 33 - CONTROL VALVE

33.2.1.13 PORT RELIEF VALVE (#15)

33.2.1.14 PORT RELIEF VALVE (#16)

33.2.1.15 ANTI-VOID VALVE (#17)

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CHAPTER 33 - CONTROL VALVE

33.3 REMOVAL 33.3.1 GENERAL INFORMATION

33-12

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CHAPTER 33 - CONTROL VALVE

33.3.2 MANUAL OPERATING BLOCK

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33-13

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CHAPTER 33 - CONTROL VALVE

33.3.3 PILOT OPERATING BLOCK

33.3.4 SPACER BLOCK

33-14

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CHAPTER 33 - CONTROL VALVE

33.3.5 REMOVAL OF BLOCK

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33-15

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CHAPTER 33 - CONTROL VALVE

33.4 CLEANING

33.5 INSPECTION

33-16

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CHAPTER 33 - CONTROL VALVE

33.6 INSTALLATION 33.6.1 GENERAL INFORMATION

33.6.2 INSTALLATION OF BLOCK

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33-17

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CHAPTER 33 - CONTROL VALVE

33.6.3 MANUAL OPERATING BLOCK (TRAVEL, SWING AND DOZER BLADE)

33-18

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CHAPTER 33 - CONTROL VALVE

33.6.4 PILOT OPERATING BLOCK (BOOM, BUCKET, ARM, AND SLEW)

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33-19

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CHAPTER 33 - CONTROL VALVE

33.6.5 SPACER BLOCK

33.6.6 INSTALLATION OF VALVE

33-20

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CHAPTER 33 - CONTROL VALVE

33.7 MAINTENANCE PROCEDURES FOR RELIEF VALVE 33.7.1 MAIN RELIEF VALVE

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33-21

SECTION 3 - COMPONENTS

CHAPTER 33 - CONTROL VALVE

33.7.2 PORT RELIEF VALVE

33-22

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CHAPTER 33 - CONTROL VALVE

33.7.3 PRESSURE ADJUSTMENT (MAIN RELIEF VALVE)

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33-23

SECTION 3 - COMPONENTS

CHAPTER 33 - CONTROL VALVE

33.7.4 ANTI-VOID VALVE

33-24

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CHAPTER 33 - CONTROL VALVE

33.8 TROUBLESHOOTING 33.8.1 TROUBLESHOOTING CHART

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33-25

SECTION 3 - COMPONENTS

CHAPTER 33 - CONTROL VALVE

NOTES

33-26

Issued 01-06

Bur

6-80340 NA

SECTION 3 - COMPONENTS

CHAPTER 35

E15 HYDRAULIC EXCAVATOR

PILOT VALVE (ATTACHMENT, STANDARD)

Issued January 2006 Book/Form Number 6-80350 NA Copyright © 2006. CNH America, LLC. All Rights Reserved.

Printed in U.S.A. • Bur Source Code No. S5PM0002E-02-KO35

SECTION 3 - COMPONENTS

CHAPTER 35 - PILOT VALVE (ATTACHMENT, STANDARD)

CNH America, LLC reserves the right to make improvements in design or changes in specifications at any time without incurring any obligation to install them on units previously sold.

All data given in this publication is subject to production variations. Dimensions and weights are only approximate. Illustrations do not necessarily show products in standard condition. For exact information about any particular product, please consult your Dealer Revision History Issue

Issue Date

Applicable Machines

Remarks

First Edition

01-2006

E15

6-80350 NA

35-II

Issued 01-06

Bur

6-80350 NA

SECTION 3 - COMPONENTS

CHAPTER 35

PILOT VALVE (ATTACHMENT, STANDARD) TABLE OF CONTENTS 35.1 SPECIFICATIONS 35.1.1 General View . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35-3 35.1.2 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35-3 35.1.3 Performance Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35-3 35.2 CONSTRUCTION AND OPERATION 35.2.1 Construction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35-4 35.2.2 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35-5 35.3 REMOVAL AND INSTALLATION 35.3.1 Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

35.3.2 General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

35.3.3 Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

35.3.4 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

35-6 35-6 35-7 35-8

35.4 MAINTENANCE STANDARDS 35.4.1 Parts Replacement Standard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35-10 35.5 TROUBLESHOOTING 35.5.1 Troubleshooting Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35-11

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CHAPTER 35 - PILOT VALVE (ATTACHMENT, STANDARD)

NOTES

35-2

Issued 01-06

Bur

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CHAPTER 35 - PILOT VALVE (ATTACHMENT, STANDARD)

35.1 SPECIFICATIONS 35.1.1 GENERAL VIEW

35.1.2 SPECIFICATIONS

35.1.3 PERFORMANCE CHARACTERISTICS

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35-3

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CHAPTER 35 - PILOT VALVE (ATTACHMENT, STANDARD)

35.2 CONSTRUCTION AND OPERATION 35.2.1 CONSTRUCTION

35-4

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CHAPTER 35 - PILOT VALVE (ATTACHMENT, STANDARD)

35.2.2 OPERATION

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35-5

SECTION 3 - COMPONENTS

CHAPTER 35 - PILOT VALVE (ATTACHMENT, STANDARD)

35.3 REMOVAL AND INSTALLATION 35.3.1 TOOLS

35.3.2 GENERAL INFORMATION

35-6

Issued 01-06

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6-80350 NA

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CHAPTER 35 - PILOT VALVE (ATTACHMENT, STANDARD)

35.3.3 REMOVAL

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35-7

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CHAPTER 35 - PILOT VALVE (ATTACHMENT, STANDARD)

35.3.4 INSTALLATION

35-8

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CHAPTER 35 - PILOT VALVE (ATTACHMENT, STANDARD)

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35-9

SECTION 3 - COMPONENTS

CHAPTER 35 - PILOT VALVE (ATTACHMENT, STANDARD)

35.4 MAINTENANCE STANDARDS 35.4.1 PARTS REPLACEMENT STANDARD

35-10

Issued 01-06

Bur

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CHAPTER 35 - PILOT VALVE (ATTACHMENT, STANDARD)

35.5 TROUBLESHOOTING 35.5.1 TROUBLESHOOTING CHART

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35-11

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CHAPTER 35 - PILOT VALVE (ATTACHMENT, STANDARD)

NOTES

35-12

Issued 01-06

Bur

6-80350 NA

SECTION 3 - COMPONENTS

CHAPTER 36

E15 HYDRAULIC EXCAVATOR

PILOT VALVE (ATTACHMENT, AB SHIFTER)

Issued January 2006 Book/Form Number 6-80360 NA Copyright © 2006. CNH America, LLC. All Rights Reserved.

Printed in U.S.A. • Bur Source Code No. S5PM0002E-02-KO36

SECTION 3 - COMPONENTS

CHAPTER 36 - PILOT VALVE (ATTACHMENT, AB SHIFTER)

CNH America, LLC reserves the right to make improvements in design or changes in specifications at any time without incurring any obligation to install them on units previously sold.

All data given in this publication is subject to production variations. Dimensions and weights are only approximate. Illustrations do not necessarily show products in standard condition. For exact information about any particular product, please consult your Dealer Revision History Issue

Issue Date

Applicable Machines

Remarks

First Edition

01-2006

E15

6-80360 NA

36-II

Issued 01-06

Bur

6-80360 NA

SECTION 3 - COMPONENTS

CHAPTER 36

PILOT VALVE (ATTACHMENT, AB SHIFTER) TABLE OF CONTENTS 36.1 SPECIFICATIONS 36.1.1 General View . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36-3 36.1.2 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36-3 36.1.3 Performance Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36-3 36.2 CONSTRUCTION AND OPERATION 36.2.1 Construction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36-4 36.2.2 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36-5 36.3 REMOVAL AND INSTALLATION 36.3.1 Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

36.3.2 General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

36.3.3 Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

36.3.4 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

36-6 36-6 36-7 36-8

36.4 MAINTENANCE STANDARDS 36.4.1 Parts Replacement Standard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36-10 36.5 TROUBLESHOOTING 36.5.1 Troubleshooting Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36-11

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CHAPTER 36 - PILOT VALVE (ATTACHMENT, AB SHIFTER)

NOTES

36-2

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CHAPTER 36 - PILOT VALVE (ATTACHMENT, AB SHIFTER)

36.1 SPECIFICATIONS 36.1.1 GENERAL VIEW

36.1.2 SPECIFICATIONS

36.1.3 PERFORMANCE CHARACTERISTICS

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CHAPTER 36 - PILOT VALVE (ATTACHMENT, AB SHIFTER)

36.2 CONSTRUCTION AND OPERATION 36.2.1 CONSTRUCTION

36-4

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CHAPTER 36 - PILOT VALVE (ATTACHMENT, AB SHIFTER)

36.2.2 OPERATION

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36-5

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CHAPTER 36 - PILOT VALVE (ATTACHMENT, AB SHIFTER)

36.3 REMOVAL AND INSTALLATION 36.3.1 TOOLS

36.3.2 GENERAL INFORMATION

36-6

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CHAPTER 36 - PILOT VALVE (ATTACHMENT, AB SHIFTER)

36.3.3 REMOVAL

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36-7

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CHAPTER 36 - PILOT VALVE (ATTACHMENT, AB SHIFTER)

36.3.4 INSTALLATION

36-8

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CHAPTER 36 - PILOT VALVE (ATTACHMENT, AB SHIFTER)

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36-9

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CHAPTER 36 - PILOT VALVE (ATTACHMENT, AB SHIFTER)

36.4 MAINTENANCE STANDARDS 36.4.1 PARTS REPLACEMENT STANDARD

36-10

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CHAPTER 36 - PILOT VALVE (ATTACHMENT, AB SHIFTER)

36.5 TROUBLESHOOTING 36.5.1 TROUBLESHOOTING CHART

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CHAPTER 36 - PILOT VALVE (ATTACHMENT, AB SHIFTER)

NOTES

36-12

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Bur

6-80360 NA

SECTION 3 - COMPONENTS

CHAPTER 37

E15 HYDRAULIC EXCAVATOR

2-FUNCTION SOLENOID VALVE (WITH RELIEF VALVE)

Issued January 2006 Book/Form Number 6-80370 NA Copyright © 2006. CNH America, LLC. All Rights Reserved.

Printed in U.S.A. • Bur Source Code No. S5PM0002E-02-KO37

SECTION 3 - COMPONENTS

CHAPTER 37 - 2-FUNCTION SOLENOID VALVE (WITH RELIEF VALVE)

CNH America, LLC reserves the right to make improvements in design or changes in specifications at any time without incurring any obligation to install them on units previously sold.

All data given in this publication is subject to production variations. Dimensions and weights are only approximate. Illustrations do not necessarily show products in standard condition. For exact information about any particular product, please consult your Dealer Revision History Issue

Issue Date

Applicable Machines

Remarks

First Edition

01-2006

E15

6-80370 NA

37-II

Issued 01-06

Bur

6-80370 NA

SECTION 3 - COMPONENTS

CHAPTER 37

2-FUNCTION SOLENOID VALVE (WITH RELIEF VALVE) TABLE OF CONTENTS 37.1 SPECIFICATIONS 37.1.1 General View . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37-3 37.1.2 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37-3 37.2 CONSTRUCTION AND OPERATION 37.2.1 Construction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37-4 37.2.2 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37-5

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37-1

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CHAPTER 37 - 2-FUNCTION SOLENOID VALVE (WITH RELIEF VALVE)

NOTES

37-2

Issued 01-06

Bur

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SECTION 3 - COMPONENTS

CHAPTER 37 - 2-FUNCTION SOLENOID VALVE (WITH RELIEF VALVE)

37.1 SPECIFICATIONS 37.1.1 GENERAL VIEW

37.1.2 SPECIFICATIONS

6-80370 NA

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Bur

37-3

SECTION 3 - COMPONENTS

CHAPTER 37 - 2-FUNCTION SOLENOID VALVE (WITH RELIEF VALVE)

37.2 CONSTRUCTION AND OPERATION 37.2.1 CONSTRUCTION

37-4

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6-80370 NA

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CHAPTER 37 - 2-FUNCTION SOLENOID VALVE (WITH RELIEF VALVE)

37.2.2 OPERATION

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Bur

37-5

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CHAPTER 37 - 2-FUNCTION SOLENOID VALVE (WITH RELIEF VALVE)

NOTES

37-6

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Bur

6-80370 NA

SECTION 3 - COMPONENTS

CHAPTER 38

E15 HYDRAULIC EXCAVATOR

SLEWING MOTOR UNIT

Issued January 2006 Book/Form Number 6-80380 NA Copyright © 2006. CNH America, LLC. All Rights Reserved.

Printed in U.S.A. • Bur Source Code No. S5PM0002E-02-KO38

SECTION 3 - COMPONENTS

CHAPTER 38 - SLEWING MOTOR UNIT

CNH America, LLC reserves the right to make improvements in design or changes in specifications at any time without incurring any obligation to install them on units previously sold.

All data given in this publication is subject to production variations. Dimensions and weights are only approximate. Illustrations do not necessarily show products in standard condition. For exact information about any particular product, please consult your Dealer Revision History Issue

Issue Date

Applicable Machines

Remarks

First Edition

01-2006

E15

6-80380 NA

38-II

Issued 01-06

Bur

6-80380 NA

SECTION 3 - COMPONENTS

CHAPTER 38

SLEWING MOTOR UNIT TABLE OF CONTENTS 38.1 SPECIFICATIONS 38.1.1 General View . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38-3 38.1.2 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38-4 38.2 CONSTRUCTION AND OPERATION 38.2.1 Construction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38-5 38.2.2 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38-8 38.3 REMOVAL AND INSTALLATION 38.3.1 General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

38.3.2 Tools for Removal and Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

38.3.3 Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

38.3.4 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

38-12 38-12 38-12 38-18

38.4 MAINTENANCE STANDARDS 38.4.1 Standards Table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38-24 38.5 TROUBLESHOOTING 38.5.1 Troubleshooting Table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38-25

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CHAPTER 38 - SLEWING MOTOR UNIT

NOTES

38-2

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CHAPTER 38 - SLEWING MOTOR UNIT

38.1 SPECIFICATIONS 38.1.1 GENERAL VIEW

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CHAPTER 38 - SLEWING MOTOR UNIT

38.1.2 SPECIFICATIONS

38-4

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CHAPTER 38 - SLEWING MOTOR UNIT

38.2 CONSTRUCTION AND OPERATION 38.2.1 CONSTRUCTION

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38-6

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CHAPTER 38 - SLEWING MOTOR UNIT

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CHAPTER 38 - SLEWING MOTOR UNIT

38.2.2 OPERATION

38-8

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CHAPTER 38 - SLEWING MOTOR UNIT

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38-10

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CHAPTER 38 - SLEWING MOTOR UNIT

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38-11

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CHAPTER 38 - SLEWING MOTOR UNIT

38.3 REMOVAL AND INSTALLATION 38.3.1 GENERAL INFORMATION

38.3.2 TOOLS FOR REMOVAL AND INSTALLATION

38.3.3 REMOVAL

38-12

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CHAPTER 38 - SLEWING MOTOR UNIT

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38-14

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CHAPTER 38 - SLEWING MOTOR UNIT

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CHAPTER 38 - SLEWING MOTOR UNIT

38.3.4 INSTALLATION

38-18

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CHAPTER 38 - SLEWING MOTOR UNIT

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38-20

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CHAPTER 38 - SLEWING MOTOR UNIT

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38-21

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CHAPTER 38 - SLEWING MOTOR UNIT

38-22

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CHAPTER 38 - SLEWING MOTOR UNIT

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38-23

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CHAPTER 38 - SLEWING MOTOR UNIT

38.4 MAINTENANCE STANDARDS 38.4.1 STANDARDS TABLE

38-24

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CHAPTER 38 - SLEWING MOTOR UNIT

38.5 TROUBLESHOOTING 38.5.1 TROUBLESHOOTING TABLE

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Bur

38-25

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CHAPTER 38 - SLEWING MOTOR UNIT

NOTES

38-26

Issued 01-06

Bur

6-80380 NA

SECTION 3 - COMPONENTS

CHAPTER 39

E15 HYDRAULIC EXCAVATOR

TRAVEL MOTOR UNIT

Issued January 2006 Book/Form Number 6-80390 NA Copyright © 2006. CNH America, LLC. All Rights Reserved.

Printed in U.S.A. • Bur Source Code No. S5PM0002E-02-KO39

SECTION 3 - COMPONENTS

CHAPTER 39 - TRAVEL MOTOR UNIT

CNH America, LLC reserves the right to make improvements in design or changes in specifications at any time without incurring any obligation to install them on units previously sold.

All data given in this publication is subject to production variations. Dimensions and weights are only approximate. Illustrations do not necessarily show products in standard condition. For exact information about any particular product, please consult your Dealer Revision History Issue

Issue Date

Applicable Machines

Remarks

First Edition

01-2006

E15

6-80390 NA

39-II

Issued 01-06

Bur

6-80390 NA

SECTION 3 - COMPONENTS

CHAPTER 39

TRAVEL MOTOR UNIT TABLE OF CONTENTS 39.1 SPECIFICATIONS 39.1.1 General View . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39-3 39.1.2 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39-3 39.1.3 Hydraulic Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39-4 39.2 CONSTRUCTION AND OPERATION 39.2.1 Construction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39-5 39.2.2 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39-7 39.3 REMOVAL AND INSTALLATION 39.3.1 Special Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

39.3.2 General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

39.3.3 Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

39.3.4 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

39-12 39-13 39-14 39-20

39.4 MAINTENANCE STANDARDS 39.4.1 Service Limits for Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39-30 39.5 TROUBLESHOOTING 39.5.1 Hydraulic Motor and Counterbalance Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39-31 39.5.2 Relief Valve and 2-Speed Control Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39-32

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CHAPTER 39 - TRAVEL MOTOR UNIT

NOTES

39-2

Issued 01-06

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SECTION 3 - COMPONENTS

CHAPTER 39 - TRAVEL MOTOR UNIT

39.1 SPECIFICATIONS 39.1.1 GENERAL VIEW

39.1.2 SPECIFICATIONS

6-80390 NA

Issued 01-06

Bur

39-3

SECTION 3 - COMPONENTS

CHAPTER 39 - TRAVEL MOTOR UNIT

39.1.3 HYDRAULIC DIAGRAM

39-4

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CHAPTER 39 - TRAVEL MOTOR UNIT

39.2 CONSTRUCTION AND OPERATION 39.2.1 CONSTRUCTION 1. Hydraulic Motor And Reduction Unit

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CHAPTER 39 - TRAVEL MOTOR UNIT

39-6

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CHAPTER 39 - TRAVEL MOTOR UNIT

39.2.2 OPERATION

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39-7

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CHAPTER 39 - TRAVEL MOTOR UNIT

39-8

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CHAPTER 39 - TRAVEL MOTOR UNIT

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39-10

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CHAPTER 39 - TRAVEL MOTOR UNIT

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39-11

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CHAPTER 39 - TRAVEL MOTOR UNIT

39.3 REMOVAL AND INSTALLATION 39.3.1 SPECIAL TOOLS

39-12

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CHAPTER 39 - TRAVEL MOTOR UNIT

39.3.2 GENERAL INFORMATION

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39-13

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CHAPTER 39 - TRAVEL MOTOR UNIT

39.3.3 REMOVAL

39-14

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CHAPTER 39 - TRAVEL MOTOR UNIT

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39-16

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CHAPTER 39 - TRAVEL MOTOR UNIT

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39-18

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CHAPTER 39 - TRAVEL MOTOR UNIT

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CHAPTER 39 - TRAVEL MOTOR UNIT

39.3.4 INSTALLATION

39-20

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CHAPTER 39 - TRAVEL MOTOR UNIT

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39-26

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39-28

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CHAPTER 39 - TRAVEL MOTOR UNIT

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SECTION 3 - COMPONENTS

CHAPTER 39 - TRAVEL MOTOR UNIT

39.4 MAINTENANCE STANDARDS 39.4.1 SERVICE LIMITS FOR PARTS

39-30

Issued 01-06

Bur

6-80390 NA

SECTION 3 - COMPONENTS

CHAPTER 39 - TRAVEL MOTOR UNIT

39.5 TROUBLESHOOTING 39.5.1 HYDRAULIC MOTOR AND COUNTERBALANCE VALVE

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Issued 01-06

Bur

39-31

SECTION 3 - COMPONENTS

CHAPTER 39 - TRAVEL MOTOR UNIT

39.5.2 RELIEF VALVE AND 2-SPEED CONTROL FUNCTIONS

39-32

Issued 01-06

Bur

6-80390 NA

SHOP MANUAL - SECTION 4 E15 HYDRAULIC EXCAVATOR

SYSTEM TROUBLESHOOTING

Issued January 2006 Book/Form Number 6-80400 NA Copyright © 2006. CNH America, LLC. All Rights Reserved.

Printed in U.S.A. • Bur Source Code No. S5PM0002E-02-KO

SECTION 4 - SYSTEM TROUBLESHOOTING

CNH America, LLC reserves the right to make improvements in design or changes in specifications at any time without incurring any obligation to install them on units previously sold.

All data given in this publication is subject to production variations. Dimensions and weights are only approximate. Illustrations do not necessarily show products in standard condition. For exact information about any particular product, please consult your Dealer Revision History Issue

Issue Date

Applicable Machines

Remarks

First Edition

01-2006

E15

6-80400 NA

SECTION 4 - SYSTEM TROUBLESHOOTING

SECTION 4 SYSTEM TROUBLESHOOTING SECTION TABLE OF CONTENTS CHAPTER 40

SWIVEL JOINT TABLE OF CONTENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40-1 40.1 Construction and Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40-3 40.2 Removal and Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40-5 40.3 Maintenance Standards. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40-9 40.4 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40-11 CHAPTER 41

SWIVEL JOINT TABLE OF CONTENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41-1 41.1 Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41-3 41.2 Construction and Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41-4 41.3 Removal and Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41-8 41.4 Maintenance Standards. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41-18 41.5 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41-21 41.6 Special Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41-22

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CHAPTER 40

E15 HYDRAULIC EXCAVATOR

SWIVEL JOINT

Issued January 2006 Book/Form Number 6-80410 NA Copyright © 2006. CNH America, LLC. All Rights Reserved.

Printed in U.S.A. • Bur Source Code No. S5PM0002E-02-KO40

SECTION 4 - SYSTEM TROUBLESHOOTING

CHAPTER 40 - SWIVEL JOINT

CNH America, LLC reserves the right to make improvements in design or changes in specifications at any time without incurring any obligation to install them on units previously sold.

All data given in this publication is subject to production variations. Dimensions and weights are only approximate. Illustrations do not necessarily show products in standard condition. For exact information about any particular product, please consult your Dealer Revision History Issue

Issue Date

Applicable Machines

Remarks

First Edition

01-2006

E15

6-80410 NA

40-II

Issued 01-06

Bur

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CHAPTER 40

SWIVEL JOINT TABLE OF CONTENTS 40.1 CONSTRUCTION AND OPERATION 40.1.1 Construction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40-3 40.1.2 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40-4 40.2 REMOVAL AND INSTALLATION 40.2.1 General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40-5 40.2.2 Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40-5 40.2.3 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40-7 40.3 MAINTENANCE STANDARDS 40.3.1 Service Limit of the Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40-9 40.3.2 Inspection After Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40-10 40.4 TROUBLESHOOTING 40.4.1 Troubleshooting Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40-11

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40.1 CONSTRUCTION AND OPERATION 40.1.1 CONSTRUCTION

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40.1.2 OPERATION

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40.2 REMOVAL AND INSTALLATION 40.2.1 GENERAL INFORMATION

40.2.2 REMOVAL

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40.3 MAINTENANCE STANDARDS 40.3.1 SERVICE LIMIT OF THE PARTS

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40.3.2 INSPECTION AFTER INSTALLATION

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40.4 TROUBLESHOOTING 40.4.1 TROUBLESHOOTING CHART

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CHAPTER 41

E15 HYDRAULIC EXCAVATOR

HYDRAULIC CYLINDERS

Issued January 2006 Book/Form Number 6-80420 NA Copyright © 2006. CNH America, LLC. All Rights Reserved.

Printed in U.S.A. • Bur Source Code No. S5PM0002E-02-KO41

SECTION 4 - SYSTEM TROUBLESHOOTING

CHAPTER 41 - HYDRAULIC CYLINDERS

CNH America, LLC reserves the right to make improvements in design or changes in specifications at any time without incurring any obligation to install them on units previously sold.

All data given in this publication is subject to production variations. Dimensions and weights are only approximate. Illustrations do not necessarily show products in standard condition. For exact information about any particular product, please consult your Dealer Revision History Issue

Issue Date

Applicable Machines

Remarks

First Edition

01-2006

E15

6-80420 NA

41-II

Issued 01-06

Bur

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CHAPTER 41

SWIVEL JOINT TABLE OF CONTENTS 41.1 SPECIFICATIONS 41.1.1 General View . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41-3 41.1.2 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41-3 41.2 CONSTRUCTION AND OPERATION 41.2.1 Construction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41-4 41.2.2 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41-7 41.3 REMOVAL AND INSTALLATION 41.3.1 General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41-8 41.3.2 Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41-8 41.3.3 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41-13 41.4 MAINTENANCE STANDARDS 41.4.1 Inspection After Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

41.4.2 Service Limits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

41.4.3 Tightening Torque . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

41.4.4 Inspection After Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

41.4.5 Bleeding Air from Hydraulic Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

41-18 41-19 41-19 41-20 41-20

41.5 TROUBLESHOOTING 41.5.1 Troubleshooting Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41-21 41.6 SPECIAL TOOLS 41.6.1 Bushing and Seal Ring Jigs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41-22

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41.1 SPECIFICATIONS 41.1.1 GENERAL VIEW

41.1.2 SPECIFICATIONS

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41.2 CONSTRUCTION AND OPERATION 41.2.1 CONSTRUCTION

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41.3 REMOVAL AND INSTALLATION 41.3.1 GENERAL INFORMATION

41.3.2 REMOVAL

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41.4 MAINTENANCE STANDARDS 41.4.1 INSPECTION AFTER REMOVAL

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41.4.2 SERVICE LIMITS

41.4.3 TIGHTENING TORQUE

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41.4.5 BLEEDING AIR FROM HYDRAULIC CYLINDER

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41.5 TROUBLESHOOTING 41.5.1 TROUBLESHOOTING CHART

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41.6 SPECIAL TOOLS 41.6.1 BUSHING AND SEAL RING JIGS

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SHOP MANUAL - SECTION 5 E15 HYDRAULIC EXCAVATOR

ENGINE

Issued January 2006 Book/Form Number 6-80430 NA Copyright © 2006. CNH America, LLC. All Rights Reserved.

Printed in U.S.A. • Bur Source Code No. S5PM0002E-02-KO50

SECTION 5 - ENGINE

CNH America, LLC reserves the right to make improvements in design or changes in specifications at any time without incurring any obligation to install them on units previously sold.

All data given in this publication is subject to production variations. Dimensions and weights are only approximate. Illustrations do not necessarily show products in standard condition. For exact information about any particular product, please consult your Dealer Revision History Issue

Issue Date

Applicable Machines

Remarks

First Edition

01-2006

E15

6-80430 NA

SECTION 5 - ENGINE

SECTION 5 ENGINE SECTION TABLE OF CONTENTS CHAPTER 5

ENGINE TABLE OF CONTENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1 5.1 Engine Service Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3

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CHAPTER 50

E15 HYDRAULIC EXCAVATOR

ENGINE

Issued January 2006 Book/Form Number 6-80440 NA Copyright © 2006. CNH America, LLC. All Rights Reserved.

Printed in U.S.A. • Bur Source Code No. S5500053E-KO50

SECTION 5 - ENGINE

CHAPTER 50 - ENGINE

CNH America, LLC reserves the right to make improvements in design or changes in specifications at any time without incurring any obligation to install them on units previously sold.

All data given in this publication is subject to production variations. Dimensions and weights are only approximate. Illustrations do not necessarily show products in standard condition. For exact information about any particular product, please consult your Dealer Revision History Issue

Issue Date

Applicable Machines

Remarks

First Edition

01-2006

E15

6-80440 NA

50-II

Issued 01-06

Bur

6-80440 NA

SECTION 5 - ENGINE

CHAPTER 50

GENERAL DISASSEMBLY AND ASSEMBLY TABLE OF CONTENTS 50.1 ENGINE SERVICE MANUAL 50.1.1 Refer to the YANMAR ENGINE SERVICE MANUAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50-3

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50.1 ENGINE SERVICE MANUAL 50.1.1 REFER TO THE YANMAR ENGINE SERVICE MANUAL NOTE: This manual is an accurate representation of the Yanmar Diesel Engine’s Service Manual .

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CNH AMERICA LLC 245 E NORTH AVENUE CAROL STREAM, IL 60188 U.S.A.

NEW HOLLAND CONSTRUCTION IS A BRAND OF CNH. A GLOBAL LEADER FOR CONSTRUCTION EQUIPMENT, AGRICULTURE EQUIPMENT AND FINANCIAL SERVICES.

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