Mustang 850R 2012 2012 (EU) Skid-Steer Loader Parts Manual 917384 - PDF DOWNLOAD

850R 2012 | 2012 (EU) Skid-Steer Loader

Parts Manual 917384 Rev. I 03/19

Introduction For your safety and continued proper operation, use only genuine MANITOU service parts. When ordering service parts, specify the correct part number, full description, quantity required, the unit model number and serial number.

The model and serial number decal for this unit can located on either the left or right chassis upright. “Right” and “Left” are determined from a position sitting on the seat and facing forward.

Manitou Group reserves the right to make changes or improvements in the design or construction of any part of the unit without incurring the obligation to install such changes on any previously delivered units.

NOTE: Purchase equivalent, quality tires for your loader. Contact your dealer for replacement tire information.

NOTE: Replacement batteries are not provided by the Manitou Group. For battery specifications see “Engine” chapter. ALL REPLACEMENT BATTERIES MUST BE PURCHASED LOCALLY. Refer to the abbreviations table located on this page for the various fastener descriptions. Standard attaching hardware torque values are also provided on the inside back cover. If a part requires lubrication or a nonstandard torque value, it will be specified behind the part number description in parenthesis.

Items shown in the parts list that do not have part numbers are shown for reference purposes only and are NOT available for purchase.

Dimensions are in inches unless otherwise specified.

NOTE: The following abbreviations and symbols may be used herein: A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Ampere AR . . . . . . . . . . . . . . . . . . . . . . . . . . As Required ASSY . . . . . . . . . . . . . . . . . . . . . . . . . . Assembly AUX. . . . . . . . . . . . . . . . . . . . . . . . . . . Auxiliary CCA . . . . . . . . . . . . . . Cold Cranking Amperage CYL . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cylinder FL. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Flare FOPS . . . . . . Falling Object Protective Structure GA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Gauge HEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . Hexagon HF . . . . . . . . . . . . . . . . . . . . . . . . . . . High Flow HYD. . . . . . . . . . . . . . . . . . . . . . . . . . . Hydraulic JIC . . . . . . . . . . . . . . . . . Joint Industrial Council kW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Kilowatt LBS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pounds M . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Meter MM (mm) . . . . . . . . . . . . . . . . . . . . . Millimeter NA . . . . . . . . . . . . . . . . . . . . Naturally Aspirated N/A . . . . . . . . . . . . . . . . . . . . . . .Not Applicable NEG . . . . . . . . . . . . . . . . . . . . . . . . . . . . Negative N•m . . . . . . . . . . . . . . . . . . . . . . . .Newton meter NO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Number NPT . . . . . . . . . . . . . . . . . . National Pipe Thread PN . . . . . . . . . . . . . . . . . . . . . . . . . .Part Number POS . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Positive PSI . . . . . . . . . . . . . . . . . Pounds per Square Inch QTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . Quantity REF . . . . . . . . . . . . . . . . . . . . . . . . . . . Reference REQ'D.. . . . . . . . . . . . . . . . . . . . . . . . . .Required ROPS . . . . . . . . . .Roll Over Protective Structure RPM. . . . . . . . . . . . . . . . Revolutions Per Minute SAE . . . . . . . . Society of Automotive Engineers SN . . . . . . . . . . . . . . . . . . . . . . . . Serial Number SQ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Square ST. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Straight TURBO . . . . . . . . . . . . . . . . . . . . . Turbocharger V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Volt

MUSTANG is a registered trademark of Manitou Group.

This Page Intentionally Left Blank.

TABLE OF CONTENTS DESCRIPTION

PAGE

SECTION A: MAIN LOADER COMPONENT Chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 ROPS/FOPS Structure/Interior . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Restraint Bar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Seat and Seat Belt Options. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Lift Arm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Attachment Bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Wheel Drives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 Engine with Engine Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 Air Cleaner and Exhaust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 Radiator/Cooler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 Hydrostatic System with Drive Motors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 Drive Motors with Brake Release Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29 Hydraulics - Chassis, Non-Self Level and Self-Level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31 Hydraulics - Lift Arm. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35 Controls - Lift/Tilt and Wheel Drives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37 Electrical - Chassis, Engine Disconnect and Backup Alarm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49 Electrical - ROPS/FOPS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55 Electrical - Lights and Rearview Mirror . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57 Horn Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59 Sound Suppression. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61 Tires . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63 Decals. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66

SECTION B: HYDRAULIC COMPONENTS Lift Cylinder. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75 Tilt Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77 Tandem Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79 Gear Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81 Self-Leveling Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85 Solenoid Valves - Lift and Tilt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87 Solenoid Valves - Brake and Brake Release . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89 Main Control Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91 Drive Motors with Parking Brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93 (continued on next page)

TABLE OF CONTENTS DESCRIPTION

PAGE

SECTION C: FILTER LISTING, KITS AND ACCESSORIES Rear View Mirror Kit 806894 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103 Strobe Lamp Kit 808279 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103 Backup Alarm Kit 811513 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104 Dome Light Kit 811519 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105 Horn Kit 811514 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105 Cab Door Kit 811624. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106 Cab Heater Kit 811622 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110

SECTION D: SCHEMATICS Hydrostatic/Hydraulic Schematic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114 Electrical Schematic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115

O-Ring Table, Coupling & Adapter Torque Table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117 Torque Specifications Table. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Inside Back Cover

CHASSIS 15

17 14

22

31

23

19

18

12

16

26

3

6

43

14

30

21 47

2

42

25

28

11

42

44

20

21

9

32 47

23

39 22

38

32

36

32

5 7

37

24

35

10

41

29

4

34

8

1

2

13 45

46 NOTE: SHOULDER BOLT THREADS INTO ROPS PIN.

27 40

410199

1

917384/I0419

PRINTED IN USA

CHASSIS Ref. No.

Part No.

Description

Quantity

1 2 3 4 5

030-31926 045-31500 067847 076588 090-32511

BOLT/SHOULDER 1/2 X 3/8 BUSHING/OILITE NUT/HEX LOCK 3/8 SCREW/CAP WHIZLOCK 3/8 X 3/4 HANDLE/ THROTTLE

2 2 1 6 1

6 7 8 9 10

114665 124078 127342 128591 131522

SPRING/COMPRESSION WASHER/BELLEVILLE 3/8 CAP/HYDRAULIC RESERVOIR BREATHER/HYDRAULIC RESERVOIR PLUG SAE12

1 3 1 1 4

11 12 13 14 15

131913 131940 134756 134853 136251

BUMPER BUSHING SIGHT PORT/OIL LEVEL NUT/SPIRALOCK™ 1/2 CLIP/RETAINING

2 1 1 2 1

16 17 18 19 20

184664 189832 189833 190045 195759

PIN/LOCK ASSY/LATCH ROD LATCH LATCH/REAR DOOR GRILLE/REAR

1 1 1 1 1

21 22 23 24 25

195763 122485 210-19470 210-19533 240047

PIN/DOOR/LOWER STUD/BALL NUT/HEX SERRATED LOCK 5/16 NUT/HEX CENTERLOCK 3/8 CHASSIS

2 2 2 1 1

26 27 28 29

240529 241479 241646 50250069 241666

COVER/ENGINE COVER ASSY/HYDRAULIC RESERVOIR SENSOR/FUEL GASKET AND HARDWARE (FOR 241646) BELLYPAN/REAR

1 1 1 1 1

30 31 32 33 34

242071 242212 242380 242581 242583

TIE/ZIP WITH CLIP GAS SPRING/RESTRAINT BAR SEAL/BULB 3/8 X 17-1/2 COVER/CHAINCASE BELLYPAN/FRONT

3 1 4 2 1

35 36 37 38 49

400-32476 420-34900 650786 650811 650834

WASHER/FRICTION GRIP/THROTTLE BOLT/CARRIAGE 3/8 X 1-1/4 BOLT/CARRIAGE 1/2 X 1 BOLT/CARRIAGE 1/2 X 1-1/2

1 1 1 1 1

40 41 42 43 44

651042 651648 653034 654009 131842

SCREW/MACHINE HEX WASHER HEAD 3/8 X 1 SCREW/TAPPING HEX WASHER HEAD THREAD FORMING 5/16 X 3/4 NUT/HEX JAM 5/16 WASHER/FLAT 1/2 NUT/SPIRALOCK™ 5/16

6 12 4 1 1

45 46 47

132051 132050 655016

CAP/FUEL FILL STRAINER/FUEL FILL PIN/COTTER 3/16 X 1

1 1 2

PRINTED IN USA

917384/I0419

2

ROPS/FOPS STRUCTURE 16

17 22

14

29

27

10

6

9

28

8

24 14 35

34 2

21 21 34

20 15

2 3

36 19

3

2

26

18

2

26 18

36

30

12

7

36

30

32

23

410210 31

3

13 37

38

11

5 12

4

917384/I0419

PRINTED IN USA

ROPS/FOPS STRUCTURE Ref. No.

Part No.

Description

Quantity

2 3 4 5 6

057557 064543 064260 071706 073535

WASHER/FLAT 17/32 MOUNTING/ISOLATOR NUT/HEX LOCK 5/16 NUT/HEX LOCK 1/2 CLAMP/TUBE

4 2 2 1 5

7 8 9 10 11

077794 090666 132166 132294 139987

SPRING/TORSION NUT/HEX FLANGE SERRATED LOCK 3/8 TAG/RIP CORD RING PIN

1 5 1 1 1

12 13 14 15 16

187671 187678 191737 192194 194779

ROPS SUPPORT SPACER/TUBE INSERT/INTERNALLY THREADED HOLDER/MANUAL ROPS/FOPS

1 1 12 1 1

17 18 19 20 21

195522 134853 210-32133 070634 NSS

SCREW/SEM 1/4 X 1-1/8 NUT/SPIRALOCK 1/2 NUT/TINNERMAN FLAT 1/4 NUT/LOCK SERRATED 1/4 KIT/WINDOW (CONSISTS OF 241693 AND 241699)

9 2 3 3 1

22

241693 241699 244751 244752 242048

WINDOWN/RIGHT WINDOW/LEFT WASHER 9/16 X 17X64 X 3/64 SCREW/MACHINE PHILLIPS HEAD TORX-NT 1/4 X 3/4 TOP WINDOW/ROPS

1 1 AR AR 1

23 24 26 27 28

242172 242637 400-30803 420-34480 420-36120

GAS SPRING/ ROPS TOP HARNESS COVER WASHER/FLAT 17/32 STRIP/LOCKING REAR WINDOW/ROPS

2 1 2 1 1

29 30 31 32 33

420-36133 650542 650577 650585 650758

SEAL/WINDOW SCREW/CAP 1/4 X 1/2 SCREW/CAP 5/16 X 1-1/2 SCREW/CAP 1/2 X 2 BOLT/CARRIAGE 1/4 X 3/4

1 2 2 1 3

34 35 36 37 38

650850 651308 654002 654009 655006

SCREW/CAP 1/2 X 2-3/4 SCREW/MACHINE CROSS RECESSED PAN HEAD 1/4 X 3/4 WASHER/FLAT 1/4 WASHER/FLAT 1/2 PIN/COTTER 1/8 X 1

2 3 5 1 1

PRINTED IN USA

917384/I0419

4

RESTRAINT BAR

16

2

13

5

12 5

10

2

1

18

1 3 19

10

19

17

20 18

4

16 6 18

21

7 18

8

10

14 15

9

11

20

4

8

410211

5

917384/I0419

PRINTED IN USA

RESTRAINT BAR Ref. No.

Part No.

Description

Quantity

1 2 3 4 5

030-31949 045-31500 067847 131913 187678

SCREW/SHOULDER HEXAGON SOCKET HEAD 1/2 X 1 BUSHING/OILITE NUT/HEX LOCK 3/8 BUMPER SPACER/TUBE

2 2 2 2 2

6 7 8 9 10

193156 193157 122485 070634 210-19470

SWITCH/PROXIMITY MAGNET/SWITCH ACTUATOR STUD/BALL NUT/SERRATED LOCK 1/4 NUT/HEX SERRATED LOCK 5/16

1 1 2 2 6

11 12 13 14 15

241344 241497 241553 242212 242741

BAR/RESTRAINT MOUNT/RESTRAINT BAR/LH MOUNT/RESTRAINT BAR/RH GAS SPRING/RESTRAINT BAR MOUNT/GAS SPRING

1 1 1 1 1

16 17 18 19 20

650687 650748 650848 651213 651314

BOLT/CARRIAGE 5/16 X 3/4 BOLT/CARRIAGE 1/4 X 5/8 WASHER/FLAT #6 NUT/HEX MACHINE #5 WASHER/EXTERNAL TOOTH LOCK #6

4 2 8 4 4

21

651575

SCREW/MACHINE ROUND HEAD #5 X 3/4

4

PRINTED IN USA

917384/I0419

6

SEATS - STANDARD AND SUSPENSION Standard Seat

2

3

4

5

1 5

1

1

4

1

2

Suspension Seat

1

183056_183057

7

1

1 1

917384/I0419

PRINTED IN USA

SEATS - STANDARD AND SUSPENSION Ref. No. 1 2

Part No.

Quantity Standard Seat

Description

3

137836 184017 184034 184036 184892

NUT/HEX WHIZLOCK M8 SEAT/STANDARD SWITCH/SEAT STANDARD RAIL/SLIDE (SET) BRACKET/SEAT BELT

4 1 1 1 1

4 5

650630 654046

SCREW/CAP 7/16 X 1 WASHER/FLAT 7/16

2 2

Description

Quantity Suspension Seat

Ref. No. 1 2

Part No. 137836 184016 184022 184036 50354106

PRINTED IN USA

NUT/HEX WHIZLOCK M8 SEAT/SUSPENSION SWITCH/SEAT SUSPENSION RAIL/SLIDE (SET) HANGER KNOB AND TENSION SHAFT ASSY

917384/I0419

4 1 1 1 1

8

SEATS - SEAT BELT OPTION

NOTE: FOR MODELS 1640, 2012, 2026, 2041, 3640, 3840 AND 4240 REVERSE THE ASSEMBLY PROCESS. SEAT BELT SHOULD PULL FROM THE RIGHT AND ATTACH ON THE LEFT.

5

1

3 4

3

A

2

4

4 1

5 1

2 5

4

5

1

4

DETAIL A

183287_183289

9

917384/I0419

PRINTED IN USA

SEATS - SEAT BELT OPTION Ref. No. 1 2 3

Part No.

Description

2” Seat Belt

Quantity

3” Seat Belt

4

081371 184007 420-36086 420-36087 650630

NUT/HEX LOCK 7/16 TAB/RETRACTOR MOUNT ASSY/ SEAT BELT 2" ASSY/SEAT BELT 3" SCREW/CAP 7/16 X 1

3 1 1 3

3 1 1 3

5

654046

WASHER/FLAT 7/16

3

3

PRINTED IN USA

917384/I0419

10

LIFT ARM

13 17 6

17

13

1

14

4

7

1 14

6

11

10 16

19 5

14

2

12

14 8

19

9

16 18

14

15 NOTE 1

3 NOTE 2.

NOTES: 1. APPLY LOCTITE 242 2. ADDITIONAL SHIMS MAY BE USED TO INSURE CONTACT BETWEEN SHIMS AND CHASSIS STOP BLOCKS.

410208

11

917384/I0419

PRINTED IN USA

LIFT ARM Ref. No.

Part No.

Description

Quantity

1 2 3 4

064260 190420 193069 194914 045-31420

NUT/HEX LOCK 5/16 FOAM/SEAL SHIM ARM/LIFT BUSHING/ OILITE

2 1 4 1 8

5 6 7 8 9

240385 240541 241403 241426 241441

STANDOFF #6 X 3/4 PIN/LIFT ARM PLATE/KNEECAP RH PLATE/KNEECAP LH PLATE/COVER/HYD TUBES

4 2 1 1 1

10 11 12 13 14

241732 242660 243065 a 570002 650315

AUXILIARY CAP LATCH/SLAM LOCK/LIFT ARM 22-23/32 ZERK/GREASE 1/8 SCREW/TAPPING HEX WASHER HEAD THREAD CUTTING 1/4 X 1/2

1 1 1 2 11

15 16 17 18 19

650450 650897 651092 654026 H7667

SCREW/CAP 3/8 X 5/8 SCREW/TAPPING HEX WASHER HEAD THREAD CUTTING 1/4 X 1 SCREW/CAP SOCKET HEAD 5/16 X 2-3/4 WASHER/LOCK 3/8 WASHER/FLAT HEAT TREATED 1-1/16

4 2 2 4 4

a) Earlier models may require a shorter lift arm lock, P/N 243105 which is 18-23/32” long.

PRINTED IN USA

917384/I0419

12

ATTACHMENT BRACKET All-Tach®

3.28 .06

NOTE 1 20

7

14 2

10

8

NOTE 1 19

11 17

5

NOTE 1 12

15 4

16

18

6 13

16 1 NOTE 2 9

NOTES: 1. APPLY LOCTITE™ 242 TO PART NOS. 310-32678, 650488, AND 651364.

3

2. SPRING PIN TO EXTEND EQUAL DISTANCE ON EACH SIDE OF ADAPTOR ROD, BUT NOT BEYOND FACE PLATE OF WELDMENT.

410209

13

917384/I0419

PRINTED IN USA

ATTACHMENT BRACKET Ref. No.

Part No.

Description

Quantity

1 2 3 4 5

062756 068034 071703 123554 134522

PIN/SPRING NUT/HEX LOCK 1/2 NUT/HEX LOCK 3/8 SPRING/COMPRESSION PIN

2 2 2 2 2

6 7 8 9 10

134594 134707 134874 195711 195714

ADAPTOR/ROD SPRING/COMPRESSION ADAPTOR/PUSH ROD PIN HANDLE/HITCH

2 2 2 2 2

11 12 13 14 15

195715 400-20103 400-20715 400-30803 420-18757

2 PIN F-A-T WASHER/SPECIAL WASHER/FLAT 13/32 WASHER/FLAT 17/32 GRIP

1 2 2 2 2

16 17 18 19 20

570002 650488 650493 651364 651368

ZERK/GREASE 1/8 SCREW/CAP 3/8 X 3/4 SCREW/CAP 3/8 X 2-3/4 SCREW/CAP SOCKET HEAD 1/2 X 3-1/2 SCREW/CAP 1/2 X 2-1/4

4 2 2 2 2

PRINTED IN USA

917384/I0419

14

WHEEL DRIVES

18 6 15 16 4 20

T ON FR

21

3

14 17

1

18 8

15

2

17

16

19 5

3

11 10

7

EXPLODED VIEW RIGHT HAND SIDE 13

9

12

410458

15

917384/I0419

PRINTED IN USA

WHEEL DRIVES Ref. No.

Part No.

Description

Quantity

1 2 3 4 5

030-31956 044204 044205 131139 137214

BOLT/HUB 1/2 X 1-9/16 CONE/BEARING CUP/BEARING SEAL/AXLE WASHER/THRUST

24 8 8 4 2

6 7 8 9 10

210-20746 210-32154 240393 241308 241603

NUT/WHEEL BOLT 9/16 NUT/HEX TOP LOCK 1/2 CHAIN/ROLLER #60 x 54 CHAIN/ROLLER #60 x 76 SPROCKET #60A13

24 24 2 2 2

11 12 13

241854 241856 243425 b 241857 a 243426 b

SHAFT W/SPROCKET/LONG SHAFT W/SPROCKET/SHORT HUB/AXLE HUB/AXLE HUB/AXLE

2 2 2 2 2

16 17

241858 a 241859 030-20745 243252 350-17647

HUB/AXLE HUB BOLT/WHEEL 9/16 X 1-7/8 O-RING O-RING

2 4 6 4 24

18 19 20 21

400-32535 650491 651160 653102

WASHER/SPECIAL SCREW/CAP 3/8 X 1-1/4 PIN/COTTER 5/32 X 1-1/2 NUT/HEX SLOTTED 7/8

4 2 4 4

14 15

a) SN 031016 and Before b) SN 031017 and Up

PRINTED IN USA

917384/I0419

16

ENGINE WITH CONTROLS

24 25 13

3

3 21

3

50 48

50

17

10 54 18

19 9 NOTES: 1. APPLY LOCTITE 242 OR EQUIVALENT 2. TORQUE TO 110 FT/LBS 3. TORQUE TO 55 FT/LBS 4. TORQUE TO 48 FT/LBS 5. TORQUE TO 14 FT/LBS 6. TORQUE TO 28 FT/LBS

30

7

20

3

11

3

5 52

28

34 32

45

56

NOTE # 2 47

43 29

56

55

39

36 1

22

29

26

39

NOTE #1& #6 57

NOTE # 1 8

37

NOTE #1& #5 38

53

61

12

NOTE #1& #4

42

60

46

32

27

33

51

15 46

4 40

59

2

41

35 44 NOTE # 3

46

14 49

58 NOTE #1& #6

60

16

40

46 6

23 1 39

GOVERNED ENGINE SPEED SPECIFICATIONS SPEED SETTING RPM TOLERANCE 25 RPM LOW IDLE, NO LOAD 1600 10 RPM HIGH IDLE, NO LOAD 2500 * THE FULL LOAD GOVERENED SPEED THAT THE ENGINE PASSED U.S. EPA EMISSIONS STANDARDS

43 31

410201

17

917384/I0419

PRINTED IN USA

ENGINE WITH CONTROLS Ref. No.

Part No.

Description

Quantity

1 2 3 4 5

045-31488 054885 062023 071703 071706

BUSHING/OILITE FLANGED JOINT/BALL CLAMP/HOSE M5 NUT/HEX LOCK 3/8 NUT/HEX LOCK 1/2

2 1 8 3 1

6 7 8 9 10

071709 075991 076588 079098 088904

NUT/HEX LOCK 5/8 HOSE/FUEL 1/4 X 13 SCREW/CAP WHIZLOCK 3/8 X 3/4 PLATE/TWIN COVER CLAMP/TUBE TWO-PIECE 1/2

2 1 2 2 2

11 12 13 14 15

131842 131842 136220 137063 137204

NUT/SPIRALOCK™ 5/16 NUT/SPIRALOCK™ 5/16 HOSE/FUEL 5/16 X 44 ISOLATOR SCREW/SHOULDER 3/8 X 1/2

2 1 1 2 1

16 17 18 19 20

160-32740 184737 186080 186308 187474

PLATE/PUMP MOUNT HOSE/FUEL 5/16 X 11-1/2 FITTING/90º 5/16 BARB PUMP/FUEL FEED HOSE/FUEL 5/16 X 15

1 1 1 1 1

21 22 23 24 25

188492 189386 189449 191735 193622

SEPARATOR PIVOT/THROTTLE HAND PIVOT/THROTTLE FOOT VALVE/FUEL SHUT OFF 90º HOSE/FUEL 5/16 X 60

1 1 1 1 1

26 27 28

195306 195309 195492 195568 270979

BRACE/ENGINE TOP ROD/THROTTLE ENGINE/YANMAR TNV82A FILTER/OIL CARTRIDGE/FUEL FILTER

1 1 1 1 1

29 30 31 32

198323 200-32287 210-19469 210-19533 220-16148

V-BELT 38.5 YOKE/CLEVIS NUT/SERRATED LOCK 1/4 NUT/CENTERLOCK 3/8 PIN/CLEVIS 1/4 X 3/4

1 2 2 1 2

33 34 35 36 37

240441 240455 241729 241980 250-32602

MOUNT/ENGINE BRACKET/ENGINE MOUNT/FRONT LINKAGE/THROTTLE CABLE/THROTTLE PLATE/FLEXIBLE DRIVE

1 1 1 1 1

38 39 40 41 42

310-32470 400-20715 400-21568 400-30803 420-35299

SCREW/CAP M8 X 12 MM WASHER/FLAT 13/32 WASHER/PLATED WASHER/FLAT 17/32 MOUNT/ENGINE

8 3 4 1 1

43 44 45 46 47

480-32362 650503 650528 650546 650631

BUSHING SCREW/CAP 1/2 X 2-1/2 SCREW/CAP 3/8 X 2 NUT/HEX 1/4 SCREW/CAP 5/8 X 4

2 1 1 4 2

48 49 50 51 52

650663 650704 650733 651662 654009

SCREW/CAP 1/4 X 5/8 BOLT/CARRIAGE 3/8 X 1 SCREW/CAP 5/16 X 2-1/2 SCREW/CAP M6 X 40 MM WASHER/FLAT 1/2

2 3 3 1 1

53 54 55 56 57

654012 654024 654030 655001 656007

WASHER/FLAT 5/8 WASHER/LOCK 5/16 WASHER/LOCK 1/2 PIN/COTTER 1/16 X 3/4 SCREW/CAP M10 X 25 MM

2 1 8 2 4

58 59 60 61

656008 656047 656103 656122

SCREW/CAP M10 X 30 MM NUT/HEX M6 WASHER/LOCK M10 SCREW/CAP M12 X 25 MM

8 1 12 8

PRINTED IN USA

917384/I0419

18

AIR CLEANER AND EXHAUST SN 031437 and Up

11

5

14

3 9

8

4 2

13

PRIMARY ELEMENT

6 7

12 1

10

SECONDARY ELEMENT

2

NOTE: PRIMARY ELEMENT IS 242541 SECONDARY ELEMENT IS 242540

50450001

19

917384/I0419

PRINTED IN USA

AIR CLEANER AND EXHAUST Ref. No. 1 2 3 4

Part No.

Description

Quantity

076589 087850 191451 195315 242541

SCREW/CAP LOCKING 3/8 X 1 CLAMP/HOSE #40 INDICATOR/RESTRICTION CLEANER/AIR ELEMENT/PRIMARY

2 2 1 1 1

242540 50250239 210-19470 210-19533 241201

ELEMENT/SECONDARY HOUSING/CAP/COMPLETE NUT/HEX SERRATED LOCK 5/16 NUT/HEX CENTERLOCK 3/8 HOSE/MOLDED AIR FILTER

1 1 2 2 1

11

241552 243922 a 244488 425-34733 650487

BRACKET/AIR CLEANER MUFFLER BRACKET/MUFFLER BOLT M8 X 16 MM PLATED (TO MOUNT TO ENGINE) SCREW/CAP 5/16 X 1

1 1 1 2 2

12 13 14

654024 656048 654002

WASHER/LOCK 5/16 NUT/HEX M8 WASHER/FLAT 1/4

4 4 2

5 6 7 8 9 10

a) Muffler gasket PN is 198097. Exception to the serial number break: SN 031434

PRINTED IN USA

917384/I0419

20

AIR CLEANER AND EXHAUST SN 031436 and Before

11

6

4

9

5

8

3 1

13

PRIMARY ELEMENT 7

12

2

3 10

SECONDARY ELEMENT

NOTE: PRIMARY ELEMENT IS 242541 SECONDARY ELEMENT IS 242540

410202

21

917384/I0419

PRINTED IN USA

AIR CLEANER AND EXHAUST Ref. No.

Part No.

Description

Quantity

1 2 3 4 5

071703 076589 087850 191451 195315

NUT/HEX LOCK 3/8 SCREW/CAP LOCKING 3/8 X 1 CLAMP/HOSE #40 INDICATOR/RESTRICTION CLEANER/AIR

1 1 2 1 1

6 7

242541 242540 50250239 210-19470 241201

ELEMENT/PRIMARY ELEMENT/SECONDARY HOUSING/CAP/COMPLETE NUT/HEX SERRATED LOCK 5/16 HOSE/MOLDED AIR FILTER

1 1 1 2 1

11

241552 50350037 a 243085 425-34733 650487

BRACKET/AIR CLEANER KIT/MUFFLER UPDATE MOUNT/MUFFLER BOLT M8 X 16 MM PLATED (TO MOUNT TO ENGINE) SCREW/CAP 5/16 X 1

1 1 1 2 2

12 13

654024 656048

WASHER/LOCK 5/16 NUT/HEX M8

4 4

8 9 10

a) Muffler gasket PN is 198097.

PRINTED IN USA

917384/I0419

22

RADIATOR/COOLER

8 6

3

13 7

12 9 10

3

1

9

14 4 CONNECT TO TANK PORT ON CONTROL VALVE

2 OVERFLOW BOTTLE SHOWN AS REFERENCE, SUPPLIED WITH ENGINE (425-36233)

14 15

1

5

11 16

CONNECT TO PORT ON HYDRAULIC TANK

410408

23

917384/I0419

PRINTED IN USA

RADIATOR/COOLER Ref. No.

Part No.

Description

Quantity

1 2 3 4 5

055335 061166 062023 072580 076588

CLAMP/HOSE #16 CLAMP/HOSE #36 CLAMP/HOSE M5 FITTING/STRAIGHT MJ10 X MORB10 SCREW/CAP LOCKING 3/8 X 3/4

4 1 2 1 4

6 7 8 9 10

132270 135139 136220 139438 240671

SEAL/SHROUD FITTING/90º SAE10 X JIC10 HOSE/FUEL 5/16 X 44 SCREW/CAP SERRATED LOCK 3/8 X 5/8 HOSE/RADIATOR

2 1 1 10 1

11 12 13

240672 241565 139476 650517 241567

HOSE/RADIATOR COOLER/RADIATOR CAP/RADIATOR PLUG/PIPE HS 1/4 SHROUD/FAN

1 1 1 1 1

14 15 16

241569 241884 241927

SUPPORT/SHROUD COOLER TUBE/HYDRAULIC 5/8 COOLER TUBE/HYDRAULIC 5/8

2 1 1

PRINTED IN USA

917384/I0419

24

HYDROSTATIC SYSTEM WITH DRIVE MOTORS SN 031734 and Up 38 42 25

29

2 40

5

7

18

8

31

13

3

4

26

17

35

28

27

15

12

16

23

2

41

14

23 10

32

36

9

CASE DRAIN RH MOTOR 24 9 34

37

20 2 30 22

1 33 9 47

9 20

34

21

3

30 39 11

6

9

16

32 26

9

9

9

DRIVE MOTOR AND FITTING ORIENTATION REFERENCE. 16

41

27

3

9

47

9

44

47

43

45

1 19

46

36

LEFT DRIVE MOTOR, RIGHT SIDE OF PUMP RIGHT DRIVE MOTOR, LEFT SIDE OF PUMP 3

2 47

410204

25

917384/I0419

PRINTED IN USA

HYDROSTATIC SYSTEM WITH DRIVE MOTORS Ref. No.

Part No.

Description

Quantity

1 2 3 4 5

055981 068938 076031 076879 079126

FITTING/TEE MJ06-MJ06-MAORB06 FITTING/90º MJ06 X MAORB06 FITTING/90º MJ08 X MAORB10 CAP/37º FLARE FJ08 CLAMP/TWIN TUBE 5/8

1 4 2 3 1

6 7 8 9 10

079289 080556 091055 121775 132049

O-RING 155 N70 CAP FJ06 FITTING/STRAIGHT FJ12 X MJ10 REDUCER FITTING/90º MJ08 X MAORB12 SWITCH/TEMPERATURE

1 1 1 6 1

11 12 13 14 15

135773 184102 a 184378 192500 192508

WASHER/FLAT 5/8 HEAT TREATED VALVE/SOLENOID PLATE/SPACER (BRAKE VALVE) CLAMP/TUBE DUAL 3/8 TUBE CLAMP/PLATE

12 1 1 1 1

16 17 18 19 20

195217 a 210-19533 210-32184 240998 241473

PUMP/HYDROSTATIC SDF REAR NUT/HEX CENTERLOCK 3/8 NUT/HEX FLANGE CENTERLOCK 1/4 PLATE/PUMP SUPPORT HOSE/MEDIUM PRESSURE 1/2 X 16-1/5

1 1 2 1 2

21 22 23 24 25

241506 241510 241592 241814 241923

HOSE/MEDIUM PRESSURE 1/2 X 17 HOSE/MEDIUM PRESSURE 1/2 X 12-1/4 TUBE/BRAKE DRAIN TUBE & HOSE/BRAKE CHARGE TUBE/TANK MANIFOLD 5/8

1 1 1 1 1

26 27 28 29 30

242241 a 242288 242435 242638 245100 a

PUMP/HYDROSTATIC SDF FRONT CROSS/TEE TUBE/JUMP 1/2 PLATE/TWIN COVER MOTOR/MS02-2

1 1 1 1 2

31 32 33 34 35

310-32616 310-32653 50313398 50351204 50351210

SCREW/CAP LOCK 3/8 X 1/2 SCREW/CAP FLG 1/2 X 1 TUBE/HYDRAULIC/BRAKE SPLIT HOSE/MEDIUM PRESSURE 1/2 X 21-1/2 MANIFOLD/HYDRAULIC RETURN

1 4 1 2 1

36 37 38 39 40

50351351 50351352 650577 651620 652140

TUBE/MOTOR/DRAIN/RIGHT TUBE/MOTOR/DRAIN/LEFT SCREW/CAP 5/16 X 1-1/2 SCREW/CAP SOCKET HEAD M16 X 30 MM BOLT/CARRIAGE 1/4 X 2

1 1 1 12 2

41 42 43 44 45

654009 654024 656008 656105 656111

WASHER/FLAT 1/2 WASHER/LOCK 5/16 SCREW/CAP M10 X 30 MM SCREW/CAP M8 X 25 MM WASHER/FLAT M8

4 1 2 4 4

46 47

656133 L51572

WASHER/FLAT M10 FITTING/45º MJ08 X MAORB10

2 3

a) For breakdown see “Section B” of this manual.

PRINTED IN USA

917384/I0419

26

HYDROSTATIC SYSTEM WITH DRIVE MOTORS SN 031733 and Before 41 45 33

37

3 43

6

9

22 14

5

15 39

34

21 36

35

17

13

20

30

3

44

16

30 11

40 23

10 32

28

10

29

8 38 18

27

2

29

31 10

1 50

10

25

26

4

19

1

42 12

10

7 20

40

10

10

10 35

4

20

44

34

DRIVE MOTOR AND FITTING ORENTATION REFERENCE.

10

50 1 1

10

47 48

2 24

50

46 49

18

LEFTDRIVE MOTOR, RIGHT SIDE OF PUMP RIGHT DRIVE MOTOR, LEFT SIDE OF PUMP 1

4

50

1

410204

27

917384/I0419

PRINTED IN USA

HYDROSTATIC SYSTEM WITH DRIVE MOTORS Ref. No.

Part No.

Description

Quantity

1 2 3 4 5

054626 055981 068938 076031 076879

FITTING/STRAIGHT SAE08 X JIC08 FITTING/TEE JIC06 X SAE06 X JIC06 FITTING/90º MJ06 X MAORB06 FITTING/90º MJ08 X MAORB10 CAP/37º FLARE JIC08

4 1 3 2 3

6 7 8 9 10

079126 079289 088442 091055 121775

CLAMP/TWIN TUBE 5/8 O-RING FITTING/90° MJ08 X FJS08 FITTING/STRAIGHT FLF12 X FL10 REDUCER FITTING/90º MJ08 X MAORB12

1 1 1 1 6

11 12 13 14 15

132049 135773 184102 a 184378 50351210

SWITCH/TEMPERATURE WASHER/FLAT 5/8 HEAT TREATED VALVE/SOLENOID PLATE/SPACER (BRAKE VALVE) MANIFOLD/HYDRAULIC RETURN (TAKES 080556 FJ06 CAP, IF NEEDED)

1 12 1 1 1

16 17 18 19 20

192500 192508 194181 195194 a 195217 a

CLAMP/TUBE DUAL 3/8 TUBE CLAMP/PLATE FITTING/90º ELBOW 6MJ X 6MB MOTOR/MS02 #60 PUMP/HYDROSTATIC SDF REAR

1 1 1 2 1

21 22 23 24 25

210-19533 210-32184 244747 240998 241473

NUT/CENTERLOCK 3/8 NUT/CENTERLOCK 1/4 TUBE/DRAIN PLATE/PUMP SUPPORT HOSE/MEDIUM PRESSURE 1/2 X 16-1/5

1 2 1 1 1

26 27 28 29 30

241506 241510 241473 241515 241592

HOSE/MEDIUM PRESSURE 1/2 X 17 HOSE/MEDIUM PRESSURE 1/2 X 12-1/4 HOSE/MEDIUM PRESSURE 1/2 X 16-1/2 HOSE/MEDIUM PRESSURE 1/2 X 21-1/2 TUBE/BRAKE DRAIN

1 1 1 2 1

31 32 33 34 35

241602 241814 241923 242241 a 242288

TUBE/BRAKE SPLIT TUBE & HOSE/BRAKE CHARGE TUBE/TANK MANIFOLD 5/8 PUMP/HYDROSTATIC SDF FRONT CROSS/TEE

1 1 1 1 1

36 37 38 39

242435 242638 243113 b 243173 b 310-32616

TUBE/JUMP 1/2 PLATE/TWIN COVER TUBE/DRAIN REPLACEMENT PACKAGE/240799 DRAIN TUBE SCREW/CAP LOCK 3/8 X 1/2

1 1 1 1 1

40 41 42 43 44

310-32653 650577 651620 652140 654009

SCREW/CAP FLG 1/2 X 1 SCREW/CAP 5/16 X 1-1/2 SCREW/CAP SOCKET HEAD M16 X 30 MM BOLT/CARRIAGE 1/4 X 2 WASHER/FLAT 1/2

4 1 12 2 4

45 46 47 48 49

654024 656008 656105 656111 656133

WASHER/LOCK 5/16 SCREW/CAP M10 X 30 MM SCREW/CAP M8 X 25 MM WASHER/FLAT M8 WASHER/FLAT M10

1 2 4 4 2

50

L51572

FITTING/45º MJ08 X MAORB10

3

a) For breakdown see “Section B” of this manual. b) Earlier P/N 240799 is replaced by replacement package P/N 243173, which includes the later drive motor tube, P/N 243113 and the P/N 088442 elbow fitting.

PRINTED IN USA

917384/I0419

28

HYDROSTATIC SYSTEM - DRIVE MOTOR WITH BRAKE RELEASE VALVE

Drive Motor - Standard

1

Drive Motor with Brake Release Valve - EU Models 8 USE EXISTING HARDWARE TO INSTALL

Handle Location - Earlier Models

10

7 3

6 2 3 9

4

1

5

USE EXISTING HARDWARE TO INSTALL

DECAL VIEW

1

LEFT INSIDE TOWER

Handle Location - Later Models

6

410354_410356

29

917384/I0419

PRINTED IN USA

HYDROSTATIC SYSTEM - DRIVE MOTOR WITH BRAKE RELEASE VALVE Ref. No. 1

Ref. No.

Part No. 241589

Part No.

Quantity Drive Motor Standard

Description TUBE/BRAKE RELEASE

1

Quantity Drive Motor With Brake Release Valve

Description

1 2 3 4 5

058805 064260 068938 242242 242243

CLAMP/HOSE NUT/HEX LOCK 5/16 FITTING/90º MJ06 X MAORB06 HOSE/MEDIUM PRESSURE 3/8 X 55 HOSE/MEDIUM PRESSURE 3/8 X 66 SLEEVED

2 2 2 1 1

6 7 8 9

242259 242517 a 242555 272760 50354393

TUBE/HANDLE VALVE/BRAKE RELEASE BRACKET/BRAKE PUMP DECAL/PARK BRAKE RELEASE DECAL/WARNING/MOVEMENT

1 1 1 1 1

50354566 650568

DECAL/WARNING/MOVEMENT/EU SCREW/CAP 5/16 X 2

1 2

10

a) For breakdown see “Section B” of this manual.

PRINTED IN USA

917384/I0419

30

HYDRAULICS - CHASSIS

43 14

18

42

39

9

38 11

5

41

12

21

15 14

2

20

INSTALL INSIDE TOWER WALL

27

47

40

4

30

17

17

26 7

45

45

29

13

21 31

44

48

13

16

4

28 13

INSTALL IN TOWER WALL

4

37

3

46

35

13

33

36

32 23

33

16

22 24

34 6

32 19

INSTALL IN TOWER WALL

1

23

32

5

27 16 30

8 10

49

410205

31

917384/I0419

PRINTED IN USA

HYDRAULICS - CHASSIS Ref. No.

Part No.

Description

Quantity

1 2 3 4 5

054820 062023 067455 068938 072580

FITTING/TEE MJ06 X MAORB06 X MJ06 CLAMP/HOSE M5 FITTING/90º MJ10 X MAORB08 FITTING/90º MJ06 X MAORB06 FITTING/STRAIGHT MJ10 X MORB10

1 1 1 5 3

6 7 8 9 10

072803 076031 079098 081380 088904

FITTING/STRAIGHT SAE06 X JIC08 FITTING/90º MJ08 X MAORB10 PLATE/TWIN COVER SCREW/CAP LOCK 5/16 X 3/4 CLAMP/TUBE TWO-PIECE 1/2

2 1 1 4 1

11 12 13 14 15

P470989 090666 098534 121775 129933

CLAMP/HOSE NUT/HEX FLANGE SERRATED LOCK 3/8 FITTING/90º BULKHEAD MJ06 X MJ06 FITTING/90º MJ08 X MAORB12 O-RING

1 1 6 2 1

16 17 18 19 20

131842 135331 188974 190141 193169

NUT/SPIRALOCK™ 5/16 STRAP FITTING/90º SAE20 X HB20 FITTING/90º SAE08 X JIC10 PORT/TEST

5 4 1 1 1

21 22 23 24 25

193743 194309 194380 194732 195311 a

CLAMP/T-BOLT 1-3/4 CLAMP/TUBE TWO-PIECE 3/8 PLATE/TWIN FITTING/90º ELBOW/EXTRA LARGE VALVE/CONTROL

2 2 4 2 1

26 27 28 29 30

50350931 ab 210-32184 230-21555 230-32356 241175 a

GEAR PUMP/DOUBLE NUT/HEX FLANGE CENTERLOCK 1/4 FITTING/90º BULKHEAD MJ08 X MJ08 FITTING/45º 1-5/16 SAE X 1-1/4HS VALVE/SOLENOID

1 6 2 1 2

31 32 33 34 35

241784 241792 241793 241795 241796

HOSE/SUCTION 1-1/4 X 43-1/2 TUBE/MALE AUXILIARY 1/2 TUBE/FEMALE AUXILIARY 1/2 TUBE/LEFT LIFT CAP 3/8 TUBE/RIGHT LIFT BASE 3/8

1 1 1 1 1

36 37 38 39 40

241797 241832 241843 242028 242266

TUBE/LIFT LOCK 3/8 TUBE/TILT LOCK 3/8 BRACKET/HYDRAULIC FILTER HOSE/MEDIUM PRESSURE 5/8 X19-1/4 TUBE/DRAIN 5/16 X 10

1 1 1 1 1

41 42

242344 242682 241216 242320 243260

TUBE/CHARGE FILTER 1/2 ASSY/HYDRAULIC FILTER FILTER/HYDRAULIC OIL HEAD/FILTER TUBE/FILTER OUT

1 1 1 1 1

46 47

650486 650899 651562 650706 650786

SCREW/CAP 5/16 X 3/4 SCREW/CAP SOCKET HEAD 3/8 X 1-1/4 WASHER/FLAT 3/8 SCREW/CAP 1/4 X 2 BOLT/CARRIAGE 3/8 X 1-1/4

4 2 2 2 1

48 49

651671 652036

BOLT/CARRIAGE 1/4 X 2-1/4 BOLT/CARRIAGE 5/16 X 2

4 1

43 44 45

a) For breakdown see “Section B” of this manual. b) This is a Salami-brand gear pump, some loaders may have an Eaton pump. Refer to “Section B” of this manual for service parts on both pumps. The pumps are interchangeable, but service parts are different.

PRINTED IN USA

917384/I0419

32

HYDRAULICS - CHASSIS Non-Self Level Valve Hydraulics 7

PART # L81195 REFERENCE ONLY

4

8 1

PART # L81195 REFERENCE ONLY 2

3

5

6

Self Level Valve Hydraulics

PART # L81195 REFERENCE ONLY

10 9 12 1

8 4

13 2

5

11

3

7 11

410498_410492

13 6

33

917384/I0419

PRINTED IN USA

HYDRAULICS - CHASSIS Ref. No.

Part No.

Quantity Non-Self Level

Description

1 2 3 4 5

194309 194380 210-32184 241786 241800

CLAMP/TUBE TWO-PIECE 3/8 PLATE/TWIN NUT/CENTERLOCK 1/4 TUBE/TILT CAP 3/8 TUBE/LIFT ROD 3/8

1 2 1 1 1

6 7 8

241801 241802 650706

TUBE/LIFT ROD 3/8 TUBE/TILT ROD 3/8 SCREW/CAP 1/4 X 2

1 1 1

Ref. No.

Part No.

Quantity Self Level

Description

1 2 3 4 5

072806 135367 a 210-32184 242206 242216

FITTING/TEE MJ06 X FJS06 X MJ06 VALVE/SELF-LEVEL NUT/CENTERLOCK 1/4 SPACER .50 OD X .30 ID TUBE/SELF-LEVEL RODS 3/8

2 1 2 2 1

6 7 8 9 10

242218 242219 242226 242231 242232

TUBE/SELF-LEVEL PORT A 3/8 TUBE/SELF-LEVEL PORT C 3/8 TUBE/SELF-LEVEL PORT D 3/8 TUBE/SELF-LEVEL PORT C 3/8 TUBE/SELF-LEVEL PORT D 3/8

1 1 1 1 1

11 12 13

242248 651768 L60253

TUBE/SELF-LEVEL PORT B 3/8 BOLT/CARRIAGE 1/4 X 3-3/4 FITTING/STRAIGHT MJ06 X MAORB10

1 2 4

a) For breakdown see “Section B” of this manual.

PRINTED IN USA

917384/I0419

34

HYDRAULICS - LIFT ARM

28

28 23

20

4

2

4 17

2 26

17

29

27 24

14

33

26

25

32

11

33

30 4

18 34

9

1 3

14

10

14

34

8

30

8

18

7

32

4 19

6

19 21

1

12

22

3

35 5

13

1 31

15 15 16 4

16

410206

35

917384/I0419

PRINTED IN USA

HYDRAULICS - LIFT ARM Ref. No.

Part No.

Description

Quantity

1 2 3 4 5

054994 068938 071700 071701 074395

FITTING/STRAIGHT MJ06 X MAORB06 FITTING/90º MJ06 X MAORB06 NUT/HEX LOCK 1/4 NUT/HEX LOCK 5/16 CLAMP/HOSE

7 2 2 6 1

6 7 8 9 10

079026 087849 087850 100-32164 100-32167

FITTING/45º ELBOW SAE06 X JIC06 CLAMP/HOSE #52 CLAMP/HOSE #40 QUICK COUPLER/FLAT-FACED MALE 1-1/16 QUICK COUPLER/FLAT-FACED FEMALE 1-1/16

1 3 2 1 1

11 12 13 14 15

121775 122778 131842 195228 a 195229 a

FITTING/90º MJ08 X MAORB12 PLUG 9/16 O-RING NUT/SPIRALOCK™ 5/16 CYLINDER/LIFT CYLINDER/TILT

2 2 1 2 2

16 17 18 19 20

195710 240550 240551 240554 241442

PIN/PIVOT PIN PIN PIN/LOWER HOSE/MEDIUM PRESSURE/TILT LOCK 3/8

2 2 2 2 1

21 22 23 24 25

241450 241464 241465 241683 241691

HOSE/MEDIUM PRESSURE 3/8 X 32 HOSE/MEDIUM PRESSURE 3/8 X 29-1/2 HOSE/MEDIUM PRESSURE 3/8 X 84-1/2 TUBE/LEFT ROD 3/8 TUBE/LEFT ROD 3/8

1 1 1 1 1

26 27 28 29 30

241695 241696 241697 241863 350-32552

HOSE/MEDIUM PRESSURE 3/8X 15-1/4 HOSE/MEDIUM PRESSURE 3/8 X 13-3/4 HOSE/MEDIUM PRESSURE 1/2 X 81 TUBE/LIFT CYLINDER 3/8 RING/SNAP

2 2 2 2 4

31 32 33 34 35

650568 650725 650733 650839 654004

SCREW/CAP 5/16 X 2 SCREW/CAP 5/16 X 2-1/4 SCREW/CAP 5/16 X 2-1/2 SCREW/CAP 1/4 X 2-1/4 WASHER/FLAT 5/16

2 2 2 2 1

a) For breakdown see “Section B” of this manual.

PRINTED IN USA

917384/I0419

36

CONTROLS - LIFT/TILT AND WHEEL DRIVES SN 031706 and Up

Right

72

72

51

59 48 22

78

69

55

45

72

68 76

34

34

48

74 73

78

46

35

56

63

57 28

25

66 76 71

69

1

62 4

28

39

9 4

10

11

8

62

53

71

9

36 5

8

10 73

1

29

43

26

73 66

73

15

30

41

13

23

TO FOOT THROTTLE IN ENGINE GROUP

42

68 61

64

73

26

12 3

29

58

47

30 26

40 6 60

65 17 73 2 44

67

70 77

27

52

Left

76 19

24 75

21

54

14

53

20 16 7

34

18 18

7 68

49 24 66

18

35

32 33 1

14

16

67

70

38

77

B

19 75 76

24

71 16

62

18

4

24 A

9

16

28

10

27

10

37

9 54

20

B

62 75

16

36

4 1

16

20 67

75

A

31

66

37 71 75

50

14

24

410283

37

917384/I0419

PRINTED IN USA

CONTROLS - LIFT/TILT AND WHEEL DRIVES Ref. No.

Part No.

Quantity T-Bar

Description

1 2 3 4 5

010-32440 045-31440 045-31469 045-31488 054202

BEARING/FLANGE MOUNT BUSHING/SUPER OILITE BUSHING/OILITE BUSHING/OILITE FLANGED JOINT/BALL

4 1 1 4 1

6 7 8 9 10

054885 056937 070856 071700 071703

JOINT/BALL WASHER/FLAT 25/32 NUT/SERRATED LOCK 3/8 NUT/HEX LOCK 1/4 NUT/HEX LOCK 3/8

1 2 4 8 4

11 12 13 14 15

071704 071706 074868 075288 079039

NUT/HEX LOCK 3/8 NUT/HEX LOCK 1/2 SPACER PIN/ROLL 5/16 X 1-1/4 ROD END/FEMALE 3/8

1 1 1 3 1

16 17 18 19 20

079216 121002 128316 50303746 134852

ROD END/FEMALE WITH STUD 5/16 NUT/HEX LOCK 1/4 BEARING/BRONZE ROD END/ELASTOMERIC NUT/SPIRALOCK™ 3/8

6 1 4 2 3

21 22 23 24 25

134888 134889 137204 187002 195227

STEERING ARM/LEFT STEERING ARM/RIGHT SCREW/SHOULDER 3/8 X 1/2 NUT/HEX TOP LOCK 5/16 SWITCH/DX

1 1 1 6 1

26 27 28 29 30

200-32287 200-32691 210-31017 220-16148 220-32680

YOKE/CLEVIS RETAINER/PUMP ARM NUT/CENTERLOCK 5/16 PIN/CLEVIS 1/4 X 3/4 PIN/CLIP RUE #8

2 2 8 2 2

31 32 33 34 35

240721 240834 240836 240857 240861

PIVOT SHAFT/PIVOT TUBE/PIVOT TUBE PLATE/CROSSMEMBER CONTROLS BRACKET/CONTROL ARM

2 1 1 1 2

36 37 38 39 40

240871 240872 240873 240987 50354544 b

STOP/T-BAR ROD 8.00 ROD 3.08 KICKPLATE MOUNT/CONTROL

2 2 2 1 1

241026 a

MOUNT/CONTROL

1

a) SN 031909 and Before (see exemption in note b) b) SN 031910 and Up, plus 031905

Parts Listing Continued On Next page

PRINTED IN USA

917384/I0419

38

CONTROLS - LIFT/TILT AND WHEEL DRIVES SN 031706 and Up

Right

72

72

51

59 48 22

78

69

55

45

72

68 76

34

34

48

74 73

78

46

35

56

63

57 28

25

66 76 71

69

1

62 4

28

39

9 4

10

11

8

62

53

71

9

36 5

8

10 73

1

29

43

26

73 66

73

15

30

41

13

23

TO FOOT THROTTLE IN ENGINE GROUP

42

68 61

64

73

26

12 3

29

58

47

30 26

40 6 60

65 17 73 2 44

67

70 77

27

52

Left

76 19

24 75

21

54

14

53

20 16 7

34

18 18

7 68

49 24 66

18

35

32 33 1

14

16

67

70

38

77

B

19 75 76

24

71 16

62

18

4

24 A

9

16

28

10

27

10

37

9 54

20

B

62 75

16

36

4 1

16

20 67

75

A

31

66

37 71 75

50

14

24

410283

39

917384/I0419

PRINTED IN USA

CONTROLS - LIFT/TILT AND WHEEL DRIVES (continued from previous page)

Ref. No.

Part No.

Quantity T-Bar

Description

41 42 43 44 45

241030 241034 241051 241745 241911

FLOOR PEDAL/THROTTLE COVER/STEP PEDAL/AUXILIARY ROD CONTROL/ LIFT

1 1 1 1 1

46 47 48 49 50

241912 241968 242054 242061 242312

ROD CONTROL/LIFT CABLE/FOOT THROTTLE YOKE/CLEVIS M8 ARM/ASSEMBLY PIVOT ASSEMBLY

1 1 2 1 1

51 52 53 54 55

242321 242324 242362 242367 242436

LINKAGE SLEEVE/CONTROL VALVE ARM/ASSEMBLY PIVOT/CONTROL ARM/PUMP BONNET/AUXILIARY NEUTRAL SWITCH

2 1 1 2 1

56 57 58 59 60

242438 243139 243281 243349 310-27919

VALVE/CABLE END PIN CABLE/AUXILIARY FLANGE/BOOT SCREW/CAP WHIZLOCK 1/2 X 2

1 1 1 2 1

61 62 63 64 65

380-32255 480-32362 50351348 650430 650454

SPRING BUSHING BOOT/T-BAR SCREW/CAP 3/8 X 1 SCREW/CAP 1/2 X 3-3/4

1 4 2 1 1

66 67 68 69 70

650448 650533 650687 650790 650978

SCREW/CAP 1/4 X 3/4 SCREW/CAP 3/8 X 1-1/2 BOLT/CARRIAGE 5/16 X 3/4 BOLT/CARRIAGE 3/8 X 3/4 SCREW/CAP 3/8 X 1-3/4

8 3 8 4 4

71 72 73 74 75

651067 651646 651648 651751 653036

BOLT/CARRIAGE 3/8 X 1 SCREW/TAPPING PAN HEAD THREAD FORMING TORX #10 X 1/2 SCREW/TAPPING HEX WASHER HEAD THREAD FORMING 5/16 X 3/4 SCREW/CAP SOCKET HEAD M5 X 25MM NUT/HEX JAM 5/16

4 12 15 2 6

76 77 78

653039 654026 656048

NUT/HEX JAM 3/8 WASHER/LOCK 3/8 NUT/HEX M8

4 4 2

PRINTED IN USA

917384/I0419

40

CONTROLS - LIFT/TILT AND WHEEL DRIVES SN 031017 -031705

Right

51 48 23

75

67

55

56

45 66 73

34

34

48 46

35

71 70

75

57 28

25

64 73 69

67

1

61 5

28

39

10 5

11

12

9 9

61

6

53

69

10

36

11 70

1

29

43

26

70 64

70

16

30

41

14

2

TO FOOTTHROTTLE IN ENGINE GROUP

42

66 60

62

70

26

13 4

29

58

47

30 26

40 7 63

59 18

70 3 44

65

68 74

27

52

Left

73 20

24 72

22

54

15

53

21 17 8

34

19 19

8 66

49 24 64

19

35

32 33 1

15

17

65

68

38

74

17

69

B

20 72 73

24

61

19 24

5

17

10

A

28

11

27

11

37

10 54

21

B

61 72

17

36

72

A

31

5

1

17

21 64

37 69 72

50

65

15

24

410283

41

917384/I0419

PRINTED IN USA

CONTROLS - LIFT/TILT AND WHEEL DRIVES Ref. No.

Part No.

Quantity T-Bar

Description

1 2 3 4 5

010-32440 137204 045-31440 045-31469 045-31488

BEARING/FLANGE MOUNT/FM SHOULDER SCREW 3/8 X 1/2 BUSHING/ SUPER OILITE BUSHING/OILITE BUSHING/OILITE FLANGED

4 1 1 1 4

6 7 8 9 10

054202 054885 056937 070856 071700

JOINT/BALL JOINT/BALL WASHER/FLAT 25/32 NUT/SERRATED LOCK 3/8 NUT/HEX LOCK 1/4

1 1 2 4 8

11 12 13 14 15

071703 071704 071706 074868 075288

NUT/HEX LOCK 3/8 NUT/HEX LOCK 3/8 NUT/HEX LOCK 1/2 SPACER PIN/ROLL 5/16 X 1-1/4

4 1 1 1 3

16 17 18 19 20

079039 079216 121002 128316 50303746

ROD END/FEMALE 3/8 ROD END/FEMALE WITH STUD 5/16 NUT/HEX LOCK 1/4 BEARING/BRONZE ROD END/ELASTOMERIC

1 6 1 4 2

21 22 23 24 25

134852 134888 134889 187002 195227

NUT/SPIRALOCK™ 3/8 STEERING ARM/LEFT STEERING ARM/RIGHT NUT/HEX TOP LOCK 5/16 SWITCH/DX

3 1 1 6 1

26 27 28 29 30

200-32287 200-32691 210-31017 220-16148 220-32680

YOKE/CLEVIS RETAINER/PUMP ARM NUT/CENTERLOCK 5/16 PIN/CLEVIS 1/4 X 3/4 PIN/CLIP RUE #8

2 2 8 2 2

31 32 33 34 35

240721 240834 240836 240857 240861

PIVOT SHAFT/PIVOT TUBE/PIVOT PLATE/CROSSMEMBER CONTROLS BRACKET/CONTROL ARM

2 1 1 1 2

36 37 38 39 40

240871 240872 240873 240987 241026

STOP/T-BAR ROD 8.00 ROD 3.08 KICKPLATE MOUNT/CONTROL

2 2 2 1 1

Parts Listing Continued On Next Page

PRINTED IN USA

917384/I0419

42

CONTROLS - LIFT/TILT AND WHEEL DRIVES SN 031017 - 031705

Right

51 48 23

75

67

55

56

45 66 73

34

34

48 46

35

71 70

75

57 28

25

64 73 69

67

1

61 5

28

39

10 5

11

12

9 9

61

6

53

69

10

36

11 70

1

29

43

26

70 64

70

16

30

41

14

2

TO FOOTTHROTTLE IN ENGINE GROUP

42

66 60

62

70

26

13 4

29

58

47

30 26

40 7 63

59 18

70 3 44

65

68 74

27

52

Left

73 20

24 72

22

54

15

53

21 17 8

34

19 19

8 66

49 24 64

19

35

32 33 1

15

17

65

68

38

74

17

69

B

20 72 73

24

61

19 24

5

17

10

A

28

11

27

11

37

10 54

21

B

61 72

17

36

72

A

31

5

1

17

21 64

37 69 72

50

65

15

24

410283

43

917384/I0419

PRINTED IN USA

CONTROLS - LIFT/TILT AND WHEEL DRIVES (continued from previous page)

Ref. No.

Part No.

Quantity T-Bar

Description

41 42 43 44 45

241030 241034 241051 241745 241911

FLOOR PEDAL/THROTTLE COVER/STEP PEDAL/AUXILIARY ROD CONTROL/ LIFT

1 1 1 1 1

46 47 48 49 50

241912 241968 242054 242061 242312

ROD CONTROL/LIFT CABLE/FOOT THROTTLE YOKE/CLEVIS M8 ARM/ASSEMBLY PIVOT ASSEMBLY

1 1 2 1 1

51 52 53 54 55

242321 242324 242362 242367 242436

LINKAGE SLEEVE/CONTROL VALVE ARM/ASSEMBLY PIVOT/CONTROL ARM/PUMP BONNET/AUXILIARY NEUTRAL SWITCH

2 1 1 2 1

56 57 58 59 60

242438 243139 243281 310-27919 380-32255

VALVE/CABLE END PIN CABLE/AUXILIARY SCREW/CAP WHIZLOCK 1/2 X 2 SPRING

1 1 1 1 1

61 62 63 64 65

480-32362 650430 650454 650448 650533

BUSHING SCREW/CAP 3/8 X 1 SCREW/CAP 1/2 X 3-3/4 SCREW/CAP 1/4 X 3/4 SCREW/CAP 3/8 X 1-1/2

4 1 1 8 3

66 67 68 69 70

650687 650790 650978 651067 651648

BOLT/CARRIAGE 5/16 X 3/4 BOLT/CARRIAGE 3/8 X 3/4 SCREW/CAP 3/8 X 1-3/4 BOLT/CARRIAGE 3/8 X 1 SCREW/TAPPING HEX WASHER HEAD THREAD FORMING 5/16 X 3/4

8 4 4 4 15

71 72 73 74 75

651751 653036 653039 654026 656048

SCREW/CAP SOCKET HEAD M5 X 25MM NUT/HEX JAM 5/16 NUT/HEX JAM 3/8 WASHER/LOCK 3/8 NUT/HEX M8

2 6 4 4 2

PRINTED IN USA

917384/I0419

44

CONTROLS - LIFT/TILT AND WHEEL DRIVES SN 031016 and Before

Right 54 50 23

74

67 47 66 72

33

33

50 70

74

48

34

27

64 72 69

67

1

60 5

27

38

10 5

11

12

6

9 56

69

10

35

9 60

11 70

1

28

42

25

70 64

70

16

29

40

14

2

TO FOOT THROTTLE IN ENGINE GROUP

41

66 59

62

70

25

13 4

28

61

46

49

29 25

39

45 7

63

58 18

52

70

44 3 43

65

68 73

26

55

Left

72 20

24 71

22

57

15

56

21 17 8

33

19 19

8 66

51 24 64

19

34

31 32 1

15

17

65

68

37

73

17 B

20 71 72

24

69 60

19 24

5

17

10

A

27

11

26

11

36

10 57

21

B

60 71

17

35

71

A

30

5

1

17

21

36 69 71

64

53

65

15

24

410283

45

917384/I0419

PRINTED IN USA

CONTROLS - LIFT/TILT AND WHEEL DRIVES Ref. No.

Part No.

Quantity T-Bar

Description

1 2 3 4 5

010-32440 030-31827 045-31440 045-31469 045-31488

BEARING/FLANGE MOUNT SCREW/SHOULDER 5/16 BUSHING/SUPER OILITE BUSHING/OILITE BUSHING/OILITE FLANGED

4 1 1 1 4

6 7 8 9 10

054202 054885 056937 070856 071700

JOINT/BALL JOINT/BALL WASHER/FLAT 25/32 NUT/SERRATED LOCK 3/8 NUT/HEX LOCK 1/4

1 1 2 4 8

11 12 13 14 15

071703 071704 071706 074868 075288

NUT/HEX LOCK 3/8 NUT/HEX LOCK 3/8 NUT/HEX LOCK 1/2 SPACER PIN/ROLL 5/16 X 1-1/4

4 1 1 1 3

16 17 18 19 20

079039 079216 121002 128316 50303746

ROD END/FEMALE 3/8 ROD END/FEMALE WITH STUD 5/16 NUT/HEX LOCK 1/4 BEARING/BRONZE ROD END/ELASTOMERIC

1 6 1 4 2

21 22 23 24 25

134852 134888 134889 187002 200-32287

NUT/SPIRALOCK™ 3/8 STEERING ARM/LEFT STEERING ARM/RIGHT NUT/HEX TOP LOCK 5/16 YOKE/CLEVIS

3 1 1 6 2

26 27 28 29 30

200-32691 210-31017 220-16148 220-32680 240721

RETAINER/PUMP ARM NUT/CENTERLOCK 5/16 PIN/CLEVIS 1/4 X 3/4 PIN/CLIP RUE #8 PIVOT

2 8 2 2 2

31 32 33 34 35

240834 240836 240857 240861 240871

SHAFT/PIVOT TUBE/PIVOT TUBE PLATE/CROSSMEMBER CONTROLS BRACKET/CONTROL ARM STOP/T-BAR

1 1 1 2 2

36 37

240872 240873

ROD 8.00 ROD 3.08

2 2

Parts Listing Continued On Next Page

PRINTED IN USA

917384/I0419

46

CONTROLS - LIFT/TILT AND WHEEL DRIVES SN 031016 and Before

Right 54 50 23

74

67 47 66 72

33

33

50 48

34

70

74

27

64 72 69

67

1

60 5

27

38

10 5

11

12

60

6

9 56

69

10

35

9

11 70

1

28

42

25

70 64

70

16

29

40

14

2

TO FOOT THROTTLE IN ENGINE GROUP

41

66 59

62

70

25

13 4

28

61

46

49

29 25

39

45 7

63

58 18

52

70

44 3 43

Left

65

68 73

26

55

72 20

24 71

22

57

15

56

21 17 8

33

19 19

8 66

51 24 64

19

34

31 32 15

17

65

68

1

37

73

17 B

20 71 72

24

69 60

19 24

5

17

10

A

27

11

26

11

36

10 57

21

B

60 71

17

35

71

A

30

5

1

17

21

36 69 71

64

53

65

15

24

410283

47

917384/I0419

PRINTED IN USA

CONTROLS - LIFT/TILT AND WHEEL DRIVES continued from previous page

Ref. No.

Part No.

Description

Quantity T-Bar

38 39 40 41 42

240987 241026 241030 241034 241051

KICKPLATE MOUNT/CONTROL FLOOR PEDAL/THROTTLE COVER/STEP

1 1 1 1 1

43 44 45 46 47

241745 241753 241761 241762 241911

PEDAL/AUXILIARY MOUNT/SOLENOID LINKAGE/AUXILIARY CABLE/AUXILIARY CONTROL ROD CONTROL /LIFT

1 1 1 1 1

48 49 50 51 52

241912 241968 242054 242061 242169

ROD CONTROL/LIFT CABLE/FOOT THROTTLE YOKE/CLEVIS M8 ARM/ASSEMBLY SWITCH/BACKUP ALARM

1 1 2 1 1

53 54 55 56 57

242312 242321 242324 242362 242367

PIVOT ASSEMBLY LINKAGE SLEEVE/CONTROL VALVE ARM/ASSEMBLY PIVOT/CONTROL ARM/PUMP

1 2 1 1 2

58 59 60 61 62

310-27919 380-32255 480-32362 650315 650490

SCREW/CAP WHIZLOCK 1/2 X 2 SPRING BUSHING SCREW/TAPPING HEX WASHER HEAD THREAD CUTTING 1/4 X 1/2 SCREW/CAP 3/8 X 1

1 1 4 2 1

63 64 65 66 67

650454 650448 650533 650687 650790

SCREW/CAP 1/2 X 3-3/4 SCREW/CAP 1/4 X 3/4 SCREW/CAP 3/8 X 1-1/2 BOLT/CARRIAGE 5/16 X 3/4 BOLT/CARRIAGE 3/8 X 3/4

1 8 3 8 4

68 69 70 71 72

650978 651067 651648 653036 653039

SCREW/CAP 3/8 X 1-3/4 BOLT/CARRIAGE 3/8 X 1 SCREW/TAPPING HEX WASHER HEAD THREAD FORMING 5/16 X 3/4 NUT/HEX JAM 5/16 NUT/HEX JAM 3/8

4 4 15 6 4

73 74

654026 656048

WASHER/LOCK 3/8 NUT/HEX M8

4 2

PRINTED IN USA

917384/I0419

48

ELECTRICAL - CHASSIS 8 17

8 10

12 8

INSTALL TIMER INCLUDED WITH ENGINE HERE

12

ROUTE POS AND NEG CABLES THROUGH TUBE CLAMPS, NOTE: NEG IS TO BE ON TOP

8

7

12

1

11 9 15

6 22

8

MOUNT TO EXISTING WELD STUDS 5

TO ENGINE BRACE

1

2

24 20

3

21

21

ASSEMBLE AND MOUNT TO WELD STUDS ON TOWER WALL 2

23

25

13

7

3

23

4

GROUND TO ENGINE USE EXISTING BOLT 26

4 CONNECT TO STARTER

19

16

18

38 39

20

40 31 2 1 4

30

17 36

13

6

10

11

37 26

35

19

8 12

16

7 3

9

34 14 25 27

15 28

14 22

TO ON FR

H AC FM

INE

5 18

21

33

24 32

23

1 ROPS HARNESS 2 ROPS POWER 3 STROBE LAMP 4 HORN/HORN 5 BACKUP ALARM SWITCH D1‐D2 DIODE/FUEL PULL COIL 6 CB/35 AMP 7 SOLENOID/GLOW RELAY 8 CB/35 AMP 9 SOLENOID/SIGNAL/GLOW RELAY 10 TIMER/FUEL PULL COIL 11 RELAY/STARTER 12 RELAY/SAFETY LOCK 13 RELAY/FUEL PULL COIL 14 RELAY/AUX NEUTRAL 15 FUEL SHUTOFF SOLENOID 16 TEMP SWITCH/ENGINE WATER 17 TEMP SENDER/ENGINE WATER 18 PRESS SWITCH/ENGINE OIL 19 GLOW PLUG 20 BACK UP ALARM/HORN

21 HORN/BUTTON 22 FUEL PUMP 23 AUX NEUTRAL SIGNAL 24 SOLENOID/LIFT LOCK 25 GROUND/COMMON 26 LOCK/AUXILIARY SPOOL 27 Power/Chassis 28 Power/Chassis Connector 29 Power/Chassis Wires 30 SENDER/FUEL LEVEL 31 SOLENOID/TILT LOCK 32 SWITCH/HYD TEMP 33 SOLENOID/BRAKE 34 STARTER/SIGNAL 35 STARTER/POWER 36 ALTERNATOR/POWER 37 ALTERNATOR/SIGNAL 38 LIGHT/TAIL 39 LIGHT/REAR WORK 40 LIGHT/TAIL

410353

49

917384/I0419

PRINTED IN USA

ELECTRICAL - CHASSIS Ref. No.

Part No.

Description

Quantity

1 2 3 4 5 6

048967 058805 064260 077685 079098 088904

CLAMP/HOSE 13/16 3/4 HOLE CLAMP/HOSE 1-1/8 X 13/32 HOLE NUT/HEX LOCK 5/16 ROD/BATTERY HOLDDOWN PLATE/TWIN COVER CLAMP/TUBE TWO-PIECE 1/2

3 1 2 2 2 2

7 8 9 10 11

131842 134588 193856 195471 195740

NUT/SPIRALOCK™ 5/16 NUT/SPIRALOCK™ 1/4 SOLENOID BRACKET/RELAY MOUNTING COVER/ELECTRICAL

4 11 1 1 1

12 13 14

242147 242601 243400 b 242433 a 420-35569

RELAY/SEALED 40 A BATTERY CABLE/NEGATIVE HARNESS/CHASSIS HARNESS/CHASSIS CIRCUIT BREAKER 35 A

4 1 1 1 1

NSS d NSS c 50320433 50354516 d 242623 c

BATTERY 12 VOLT GROUP 34, 800 CCA, 115 RESERVE BATTERY 12 VOLT GROUP 24, 675 CCA, 115 RESERVE ASSY/COVER RELAY BRACKET CABLE/POSITIVE BATTERY BATTERY CABLE/POSITIVE

1 1 1 1 1

20 21 22

50354545 d 241622 c 650577 650687 653034

ANGLE/BATTERY HOLDDOWN ANGLE/BATTERY HOLDDOWN SCREW/CAP 5/16 X 1-1/2 BOLT/CARRIAGE 5/16 X 3/4 NUT/HEX JAM 5/16

1 1 2 4 2

23 24 25 26

654004 654024 654042 656048

WASHER/FLAT 5/16 WASHER/LOCK 5/16 WASHER/EXTERNAL TOOTH LOCK 3/8 NUT/HEX M8

2 2 1 1

15 16 17 18 19

a) SN 031016 and Before b) SN 031017 and Up c) SN 031909 and Before (see exemption in note d) d) SN 031910 and Up, plus 031905

PRINTED IN USA

917384/I0419

50

ELECTRICAL - CHASSIS

Standard

1

2

Engine Disconnect Assembly (EU) 12

10

9 11

5

2

7

E

3

8

6

14

GROUND TO ENGINE USE EXISTING BOLT 13 15 17 16

CONNECT TO STARTER

THREAD OVER EXISTING STARTER STUD

12

ROUTE BOTH POS CABLE FROM BATTERY AND CABLE FROM JUMP STUD THROUGH HERE

ROUTE POS FROM STARTER THROUGH HERE 1 4

410346_410351

51

917384/I0419

PRINTED IN USA

ELECTRICAL - CHASSIS Ref. No. 1 2

Part No. 50354530 b 242139 a 654042

Quantity Standard

Description CABLE/NEGATIVE BATTERY BATTERY CABLE/NEGATIVE WASHER/EXTERNAL TOOTH LOCK 3/8

1 1 1

a) SN 031909 and Before (see exemption in note b) b) SN 031910 and Up, plus 031905

Ref. No.

Part No.

(EU) Quantity Engine Disconnect

Description

1 2 3 4 5

048967 091666 091667 095619 131842

CLAMP/HOSE SWITCH/DISCONNECT PLATE/FACE CLAMP/HOSE NUT/SPIRALOCK™ 5/16

1 1 1 1 2

6 7 8 9 10

137425 137429 242551 242601 50354532 b

TERMINAL/REMOTE RED TERMINAL/REMOTE BLACK CHANNEL/CONTROL MOUNT BATTERY CABLE/NEGATIVE CABLE/NEGATIVE BATTERY

1 1 1 1 1

11 12 13 14

242605 a 242619 242625 242668 650486

BATTERY CABLE/NEGATIVE BATTERY CABLE/NEGATIVE BATTERY CABLE/POSITIVE STUD EXTENDER/STARTER SCREW/CAP 5/16 X 3/4

1 1 1 1 2

15 16 17

653018 653038 654042

NUT/HEX 1/2 NUT/HEX JAM 3/8 WASHER/EXTERNAL TOOTH LOCK 3/8

1 1 1

a) SN 031909 and Before (see exemption in note b) b) SN 031910 and Up, plus 031905

PRINTED IN USA

917384/I0419

52

ELECTRICAL - CHASSIS Backup Alarm

10 11

10

8 9

2

3

5

6

1

7

4

4

410577

53

917384/I0419

PRINTED IN USA

ELECTRICAL - CHASSIS Ref. No.

Part No.

Description

Quantity

1 2 3 4 5

058615 064260 071401 134588 135726

CLAMP/INSULATED HOSE NUT/HEX LOCK 5/16 NUT/HEX LOCK 1/4 NUT/SPIRALOCK™ 1/4 SWITCH/BACKUP ALARM

1 2 2 3 1

6 7 8 9 10

140880 242630 242764 650486 650758

ALARM/BACK-UP TRIGGER/BACK-UP ALARM SWITCH MOUNT/BACK-UP ALARM SCREW/CAP 5/16 X 3/4 BOLT/CARRIAGE 1/4 X 3/4

1 2 1 2 4

11

650771

BOLT/CARRIAGE 1/4 X 1/2

1

PRINTED IN USA

917384/I0419

54

ELECTRICAL - ROPS/FOPS

26

31 30 8 33 31 9 30 3

11

23

33

12 20

19

LEFT SIDE ASSY

33

15

13

14 13

18

35 24

29

34

32

16

33

6

7

2 28

RELAY ASSY 35

21

10

27

2 25

22

17 5

4

RIGHTSIDE ASSY

410213

55

917384/I0419

PRINTED IN USA

1

ELECTRICAL - ROPS/FOPS Ref. No.

Part No.

Description

Quantity

1 2 3 4 5

090666 072340 088040 090-32441 090-32472

NUT/HEX FLANGE SERRATED LOCK 3/8 GAUGE/HOURMETER HOUSING/DISPLAY SWITCH/GLOW PLUG SWITCH/BRAKE

2 1 1 1 1

6 7 8 9 10

090-32478 121002 128738 130064 174983

BUZZER NUT/HEX LOCK 1/4 BULB/LAMP GASKET/DISPLAY HOUSING TIMER/DELAY

1 1 6 1 1

11 12 13 14 15

183634 183645 188947 189822 191477

GAUGE/FUEL LEVEL GAUGE/ENG OIL TEMP BREAKER/CIRCUIT 15 A BREAKER/CIRCUIT 25 A SWITCH/LIGHT

1 1 3 1 1

16 17 18

191635 195087 073694 087-00003 240385

KNOB/LIGHT SWITCH SWITCH/IGNITION KEY (SET OF 2) CHAIN/KEY STANDOFF #6 X 3/4

1 1 1 1 2

19 20 21 22 23

241158 241212 241214 241276 241359

DECAL/LEFT INSTRUMENT PANEL PANEL/LH PANEL/RH PANEL/CIRCUIT BREAKER COVER/LEFT

1 1 1 1 1

24 25 26 27

241360 241387 241404 188991 242420

COVER/RIGHT DECAL/RIGHT INSTRUMENT PANEL WIRE HARNESS/ROPS REPLACEMENT DIODE BOARD (FOR 241404) DECAL/CIRCUIT BREAKER

1 1 1 1 1

28 29 30 31 32

420-36100 420-36255 650549 650550 650658

TIMER/SEAT BELT CIRCUIT BREAKER 8 A WASHER/HELICAL SPRING LOCK #10 NUT/HEX MACHINE #10 NUT/HEX MACHINE #6

1 1 2 2 2

33 34 35

651308 651746 654044

SCREW/MACHINE PAN HEAD 1/4 X 3/4 SCREW/MACHINE CROSS RECESSED PAN HEAD #4 X 3/8 WASHER/HELICAL SPRING LOCK #6

8 2 4

PRINTED IN USA

917384/I0419

56

ELECTRICAL - LIGHTS Front Work Lamp and Rear Grille

1 3

2 4

3

2

Dome Lamp - EU Completing

1

3

1

CONNECT BLACK WIRE TO BLACK WIRE ON CAB HARNESS CONNECT RED WIRE TO RED WIRE ON CAB HARNESS

4

2

Rearview Mirror - EU Completing 1

2

410214_50350772_410368

57

917384/I0419

PRINTED IN USA

ELECTRICAL - LIGHTS Ref. No. 1 2 3 4

Part No. 210-19470 241117 a 242386 b 650725

Front/Rear Grille Quantity

Description NUT/HEX SERRATED LOCK 5/16 LIGHT/WHITE 55 W LIGHT/RED 35 W SCREW/CAP 5/16 X 2-1/4

3 2 2 3

a) Replacement bulb part number 139529 b) Replacement bulb part number 139530

Ref. No. 1 2 3 4

Part No. 090666 310-32610 50350687 50350745 a

Dome Lamp Quantity

Description NUT/HEX FLANGE SERRATED LOCK 3/8 SCREW/TAPPING HEX WASHER HEAD THREAD CUTTING #8 X 5/8 LIGHT/DOME BRKT LIGHT/DOME

2 2 1 1

a) Replacement bulb part number 50350779

Ref. No. 1 2 2

Part No. 132353 651259 651312

PRINTED IN USA

Rearview Mirror Quantity

Description MIRROR/REARVIEW SCREW/TAPPING HEX WASHER HEAD THREAD CUTTING #10 X 7/8 SCREW/MACHINE CROSS RECESSED TRUSS HEAD #10 X 1/2

917384/I0419

1 2 2

58

HORN KIT

Horn Kit - EU Completing

5 ROUTE THROUGH T-BAR HANDLE CONNECT TO 13C RED AND ORG 6 4

TIE EXCESS HORN WIRES AFTER INSTALLATION

CONNECT TO OQ BLK AND 6 ORG 2 3

1

6

6

TIE EXCESS BUTTON WIRES AFTER INSTALLATION

410567

59

917384/I0419

PRINTED IN USA

HORN KIT Ref. No.

Part No.

Horn Kit Quantity

Description

1 2 3 4 5

045-31501 131842 183814 420-36175 650486

ADAPTER/HORN BUTTON NUT/SPIRALOCK™ 5/16 HORN/WARNING BUTTON/HORN SCREW/CAP 5/16 X 3/4

1 1 1 1 1

6

055648

TIE/CABLE 3/16 X 7-1/2

2

PRINTED IN USA

917384/I0419

60

SOUND SUPPRESSION

7 6

5 8

4 3

2

1

242697

61

917384/I0419

PRINTED IN USA

SOUND SUPPRESSION Ref. No. 1

Part No.

Description

Quantity

2 3 4 5

50351434 b 241973 a 241994 241995 241998 242005

PANEL/APRON PANEL/APRON PANEL/REAR PANEL/LOWER/SIDE/RH PANEL/SIDE/LOWER/LH PANEL/UPPER/SIDE/LH

1 1 1 1 1 1

6 7 8

242006 242008 242009

PANEL/UPPER/SIDE/RH HEADLINER PANEL/REAR

1 1 1

a) SN 031705 and Before b) SN 031706 and Up

PRINTED IN USA

917384/I0419

62

TIRES

63

917384/I0419

PRINTED IN USA

TIRES Ref. No.

Part No.

Mustang Quantity

Description

1

811292 197901 REF a 191020

ASSY/WHEEL 5.7 X 12 NHS/CHEVRON RIM/5JA/6 HOLE & 6.00 BC TIRE/5.7 X 12 NHS/TRAC LOADER CHEVRON STEM/VALVE

1 1 1 1

1

811439 197902 REF a 191020

ASSY/WHEEL 23 X 8.50-12NHS/HEAVY DUTY RIM7JA/6 HOLE & 6.00 BC TIRE/23 X 8.5-12NHS/HEAVY DUTY 2000 STEM/VALVE

1 1 1 1

a) Purchase equivalent-quality tires for your skid-steer loader. Contact your dealer for replacement tire information.

PRINTED IN USA

917384/I0419

64

SECTION NOTES - SECTION NOTES - SECTION NOTES - SECTION NOTES

SECTION NOTES

65

917384/I0419

PRINTED IN USA

DECALS GENERAL INFORMATION

CAUTION

ALWAYS follow safety precautions on decals. Replace decals if they become damaged or if the unit is repainted. If repainting, BE SURE that all applicable decals are affixed in their proper locations.

Decal location information assists in the selection and application of new decals, in the event the original decals become damaged or the machine is repainted.

For decal replacement compare the location photographs to your machine BEFORE starting to refinish.

Check off each required decal using the illustrated reference number. Find the part number, description and quantity. Refer to the illustration for replacement locations. Refer to Safety chapter of the Operator’s Manual for information on the safety decals.

NEW DECAL APPLICATION Surfaces MUST be free of dirt, dust, grease and foreign material before applying the decal. Remove smaller portion of decal backing paper and apply the exposed adhesive to the clean surface, maintaining proper position and alignment. Peel off remaining backing paper and apply hand pressure to smooth out the decal surface.

Specific decal part numbers for type of model, control option and the Manitou logo must be ordered separately.

PAINT FINISH. Use list below to order paint: 50294069 50294067

6-Pack Spray Cans Manitou Rouge Red 4-Pack Quart Manitou Rouge Red

51203017 51203018

6-Pack Spray Cans Manitou Silver 4-Pack Quart Manitou Silver

50294068 50294066

6-Pack Spray Cans Manitou Black Semi-Gloss (newer machines) 4-Pack Quart Manitou Black Semi-Gloss (newer machines)

PRINTED IN USA

917384/I0419

66

DECALS Ref. No.

Part No.

Description

Domestic

Quantity

EU

1 2 3 4 5

420-35717 420-35757 420-35783 121030 087-00003

TAPE/SAFETY WALK DECAL/CIRCUIT BREAKER DECAL/OIL LEVEL STRIP/NON-SKID SURFACE CHAIN/KEY

1 1 2 2 1

1 1 2 2 1

6 7 8 9 10

137545 197998 137632 137634 137660 137661

REFLECTOR/RED REFLECTOR/RED DECAL/HYDRAULIC OIL DECAL/DIESEL FUEL DECAL/ETHER DECAL/TIE DOWN

2 1 1 1 3

2 1 1 1 3

11 12 14 15

137718 137814 241440 137628

DECAL/LIFT HOOK DECAL/THROTTLE DECAL/SERVICE DECAL/WARNING MANUAL

4 1 1 1

4 1 1 -

137842 137637 137848 137639 137849

DECAL/WARNING MANUAL DECAL/DANGER LIFT ARM DECAL/DANGER LIFT ARM DECAL/WARNING GENERAL DECAL/WARNING GENERAL

1 1 -

1 1 1

137647 137843 137655 137844 137658

DECAL/DANGER WARNING DECAL/DANGER WARNING DECAL/DANGER NO RIDERS DECAL/DANGER NO RIDERS DECAL/DANGER HOT SURFACE

1 1 1

1 1 -

137846 137683 137847 137720 137850

DECAL/DANGER HOT SURFACE DECAL/SAFETY SHUTDOWN DECAL/SAFETY SHUTDOWN DECAL/ATTACHMENT BRACKET DECAL/ATTACHMENT BRACKET

1 1 -

1 1 1

25

184214 184711 137657 137845 242420

DECAL/WARNING ROPS DECAL/WARNING ROPS DECAL/WARNING GENERAL DECAL/WARNING GENERAL DECAL/CIRCUIT BREAKER

1 1 1

1 1 1

26 27 35 36 37

241158 241387 132166 132294 272760

DECAL/LT INST PANEL DECAL/RT INST PANEL TAG/RIP CORD RING DECAL/PARK BRAKE RELEASE

1 1 1 1 1

1 1 1 1 1

38 39

195775 50308307

DECAL/LOW SULFUR DECAL/EMERGENCY ESCAPE

1 1

1 1

16 17 18 19 20 21 22 23 24

Control Decals Ref. No. 33 34

67

Part No. 072853 072854

Quantity Description

T-Bar

DECAL/LIFT-TILT DECAL/FORWARD-REVERSE

1 1

917384/I0419

PRINTED IN USA

DECALS

2

25

11

8

9

11

7

37

68

917384/I0419

PRINTED IN USA

DECALS

69

917384/I0419

PRINTED IN USA

DECALS

19 31

30 6

6 22

1 36

4

34

4 33

35

24

26

PRINTED IN USA

917384/I0419

70

DECALS

23 16

15 27

5

3

10

71

917384/I0419

10

PRINTED IN USA

DECALS

18

20 18

12

17

21

38

14

PRINTED IN USA

917384/I0419

72

DECALS

39

73

917384/I0419

PRINTED IN USA

PRINTED IN USA

917384/I0419

74

4

4

1 3

4

2

3

5 1

Located on the outside of the right lift arm pillar and right lift arm.

4

Located on the back and sides of the cab.

5

Located on the front of the machine.

2

Located on the outside of the left lift arm pillar and left lift arm.

3

75

Located on the outsides of the lift arm.

917384/I0419

PRINTED IN USA

Manitou Decals Ref. No. 1 2 3 4 5

Part No. 50323875 50323874 50323533 50324911 50324910

PRINTED IN USA

Description

Quantity

DECAL/RIGHT TOWER/850R DECAL/LEFT TOWER/850R DECAL/MANITOU/22.00 DECAL/MANITOU/REFLECTIVE 9 IN DECAL/MANITOU/SILVER 9 IN

1 1 2 3 1

917384/I0419

76

LIFT CYLINDER

195228

77

917384/I0419

PRINTED IN USA

LIFT CYLINDER Ref. No.

Part No.

Description

Quantity

1 2 3 4

195228 198185 198184 198183 198182

CYLINDER/LIFT TUBE PISTON GLAND/HEAD SPACER/ROD

2 1 1 1 1

5 6 7 8 9

198181 198180 198179 080319 198178

ROD BEARING/BRONZE/SUPER OILITE BEARING/BRONZE SUPER OILITE NUT/LOCK /34 ZERK/STRAIGHT 1/4 SELF-TAPPING

1 2 1 1 2

10-18

198189

KIT/SEAL

1

PRINTED IN USA

917384/I0419

78

TILT CYLINDER

195229

79

917384/I0419

PRINTED IN USA

TILT CYLINDER Ref. No.

Part No.

Description

Quantity

1 2 3 4

195229 198188 198184 198183 198187

CYLINDER/TILT TUBE PISTON GLAND/HEAD ROD

2 1 1 1 1

5 6 7 8 9

198198 198186 080319 570002 570002

PLUG/SOCKET HD 1/8 BEARING/BRONZE/SUPER OILITE NUT/LOCK /34 ZERK/GREASE 1/8 ZERK/GREASE 1/8

1 4 1 1 1

10-18

198189

KIT/SEAL

1

PRINTED IN USA

917384/I0419

80

TANDEM PUMP 195217 Rear Hydrostatic 242241 Front Hydrostatic

195217_242241

81

917384/I0419

PRINTED IN USA

TANDEM PUMP Ref. No.

Part No.

Quantity 195217/242241

C02 E01 F01

195217 242241 400-32574 198012 198013

PUMP/HYDROSTATIC SDF REAR PUMP/HYDROSTATIC SDF FRONT PLATE/THRUST SHAFT/ 137/237 AUXILIARY KIT/CYLINDER BLOCK

1 1 1 1 1

F02 H06 M10 M20 S06

50250042 360-32653 198196 198196 198015

VALVE PLATE/CW KIT/SHIM ASSY/SCR VALVE ASSY/SCR VALVE RING/RETAINING

1 1 1 1 1

S07 S08 S10

010-32436 198015 50250068 198197 198011 a

BEARING/BALL RING/RETAINING COUPLING (FOR 195217 PUMP) COUPLING (FOR 242241 PUMP) KIT/SEAL

1 1 1 1 1

Description

a) Seal Kit 198011 includes item reference numbers; D01, H01A, J02, K08, 1002, 1003, M022, M023, N02, N04, N06, S03A, and S04A.

PRINTED IN USA

917384/I0419

82

GEAR PUMP - DOUBLE 50350931 Gear Pump (Salami Brand)

4 11 4

4 5

1

14

4 3

2

12

13

6 7

3

10 9 7

8

2

2

3 6 3 2

50350931

83

917384/I0419

PRINTED IN USA

GEAR PUMP - DOUBLE Ref. No.

Part No.

Description

Quantity

1 2 3 4

50350931 a 50351641 50351642 50351644 50351645

PUMP/GEAR DOUBLE MOUNTING FLANGE & SEAL KIT BODY/SEAL KIT BUSHING/SEAL KIT BUSHING/PRESSURE

1 1 2 4 4

5 6 7 8 9

50351646 50351647 50351648 50351649 50351650

GEAR/DRIVE GEAR/DRIVEN PIN BODY/SAE16 & SAE10 KIT/ASSEMBLING

1 2 4 1 1

10 11 12 13 14

50351651 50351652 50351654 50351655 50351656

BODY/SAE10 GEAR/INTERNAL DRIVE COVER/REAR WASHER/M10 SCREW/M10 X 175 MM

1 1 1 4 4

a) This is a Salami-brand gear pump. Check your loader for the pump equipped.

PRINTED IN USA

917384/I0419

84

GEAR PUMP - DOUBLE

195402 Gear Pump (Eaton Brand) - No Illustration - Use Seal Kit 243064

195402

85

917384/I0419

PRINTED IN USA

GEAR PUMP - DOUBLE Ref. No. 1

Part No. 195402 a 243064

Description

Quantity

PUMP/GEAR DOUBLE KIT/SEAL

1 1

a) This is a Eaton-brand gear pump. Check your loader for the pump equipped.

PRINTED IN USA

917384/I0419

86

SELF-LEVELING VALVE

16

18

17

5

8

11 7

2

12 9 3

6 14

14

17

15 18

13 1

16 4

135367

87

917384/I0419

PRINTED IN USA

SELF-LEVELING VALVE Ref. No.

Part No.

1 2 3 4

135367 350-27299 NSS NSS NSS

VALVE/SELF-LEVELING RING/RETAINING BODY SPOOL SPOOL

1 1 1 1 1

5 6 7 8 9

080808 b 080809 b 080810

PIN COVER CAP/ADJUSTMENT O-RING NUT

1 1 1 1 1

11 12 13 14 15

b 080811 129004 080813 089961

O-RING SCREW/SET ASSEMBLY/PLUG ASSEMBLY/PLUG SPRING

1 1 1 2 1

16 17 18

088473 088472 088471 129066

CHECK/LOAD ASSEMBLY/PLUG SPRING KIT/SEAL (Includes Items #6, #8 and #11)

2 2 2 1

Description

Quantity

b) Items part of the Seal Kit - 129066

PRINTED IN USA

917384/I0419

88

LIFT AND TILT SOLENOID VALVE

2

3

1

241175

89

917384/I0419

PRINTED IN USA

LIFT AND TILT SOLENOID VALVE Ref. No. 1 2 3 4

Part No. 241175 NSS 122840 184105 121897

PRINTED IN USA

Description

Quantity

VALVE/SOLENOID BODY/VALVE CARTRIDGE COIL KIT/SEAL (NOT SHOWN)

2 1 1 1 1

917384/I0419

90

SOLENOID VALVES - BRAKE AND BRAKE RELEASE

3 1

4

Brake Release Solenoid

2

3 4 1

5 6

184102_242517

91

917384/I0419

PRINTED IN USA

SOLENOID VALVES - BRAKE AND BRAKE RELEASE Ref. No. 1 2 3 4

Ref. No.

Part No. 184102 184104 132199 184117 NSS

Part No.

Quantity Single-Speed

Description VALVE/SOLENOID COIL KIT/SEAL (NOT SHOWN) CARTRIDGE BODY

1 1 1 1 1

Quantity Brake Release

Description

1 2 3 4

242517 198190 198191 198192 198193

VALVE/BRAKE RELEASE BODY/VALVE/BRAKE RELEASE HAND PUMP PUSH ACTUATE MANUAL PUSH-CLOSE PULL-OPEN SEAL KIT / 198192

1 1 1 1 1

5 6

198194 198195

RELIEF/DIRECT ACTING POPPET SEAL KIT / 198194

1 1

PRINTED IN USA

917384/I0419

92

20

10

18

17

11

16

23

1

24

25

21

12

19

3

14

2

13

5

6

22

7

5

9

4

15

8

MAIN CONTROL VALVE

93

9

195311

917384/I0419

PRINTED IN USA

MAIN CONTROL VALVE Ref. No.

Part No.

Description

Quantity

1 2 3 4

195311 198259 198260 198261 198262

VALVE/CONTROL SD6/AC(HG3)-SAE INLET COVER SD6 SECTION SD6 SECTION FLOAT SD6 OUTLET

1 1 2 1 1

5 6 7 8 9

198263 198264 198265 198266 198267

1CS/SD6 SPOOL 5Y(13NZ)/SD6 SPOOL S5 SLP KIT TP50 KIT BANKING KIT SD 6/3

2 1 2 1 1

10 11 12 13 14

198268 198269 198270 198271 198272

8/S5-MC KIT SD6 13NZ KIT SD6 8K KIT W/WEATHER PACK P3T/SD6 PLUG (Torque: 0.018 lbf-ft (0.024 N•m)) P(G3)/SD6 CARTRIDGE

1 1 1 5 1

15 16 17 18 19

198273 198274 198275 198276 198277

S06 FIXING BRACKET (SD6) SD6 SPOOL O-RING SD6 BRASS WASHER SD6 SAE08 PLUG SD6 SV PLUG

1 5 5 2 1

20 21 22 23 24

198278 198279 198280 198281 198282

SD6 MAIN RELIEF SD6 O-RING SD6 CHECK VALVE FS O-RING FS WASHER

1 24 3 1 1

25

198283

FS O-RING

1

PRINTED IN USA

917384/I0419

94

DRIVE MOTORS WITH PARKING BRAKE

245100 Motor SN 031734 and Up

245100

95

917384/I0419

PRINTED IN USA

DRIVE MOTORS WITH PARKING BRAKE Ref. No.

Part No.

Description

Quantity

1 2 3 4

245100 50351942 50351945 50351882 50351934

MOTOR/SINGLE SPEED KIT/SEAL COMPLETE KIT/SEAL KIT/SEAL MOTOR KIT/SEAL COVER

2 1 1 1 1

5 6 7 8 9

50351868 50351940 50351936 50351937 50351927

KIT/SEAL BRAKE SHAFT/MOTOR BEARING/ROLLER BEARING/ROLLER BLOCK/CYLINDER ASSY

1 1 1 1 1

Ref. No.

Part No.

Description

Quantity

1 2 3 4

245100 50351873 50351872 50351865 50351862

MOTOR/SINGLE SPEED KIT/BRAKE DISC/SHIMS SET/SHIM PISTON/STATIC BRAKE WASHER/SPRING

2 1 1 1 1

5 6 7 8 9

50351863 50351864 50351861 50351965 50351869

SNAP/RING SHAFT/BRAKE HOUSING/BRAKE COVER/BRAKE KIT/SEAL BRAKE SHAFT

1 1 1 1 1

10

50351868

KIT/SEAL BRAKE

1

PRINTED IN USA

917384/I0419

96

DRIVE MOTORS WITH PARKING BRAKE 245100 Motor SN 031734 and Up

245100

97

917384/I0419

PRINTED IN USA

DRIVE MOTORS WITH PARKING BRAKE Ref. No.

Part No.

Description

Quantity

1 2 3 4

245100 50351934 50351929 50351932 50351935

MOTOR/SINGLE SPEED KIT/SEAL COVER KIT/SEAL VALVING VALVING SET/SPRING

2 1 1 1 1

5 6 7

50351931 50351930 50351933

PIN/ROLL COVER/VALVING PLUG/METALLIC

1 1 1

Part No.

Description

Quantity

Ref. No. 1 2 3 4

245100 50351879 50351876 50351881 50351927

MOTOR/SINGLE SPEED KIT/CLIPS ASSY/PISTON (SET OF 8) CAM BLOCK/CYLINDER ASSY

2 1 1 1 1

5

50351882

KIT/SEAL MOTOR

1

PRINTED IN USA

917384/I0419

98

DRIVE MOTORS WITH PARKING BRAKE 195194 Motor SN 031733 and Before

195194

99

917384/I0419

PRINTED IN USA

DRIVE MOTORS WITH PARKING BRAKE Ref. No. 9350 9300 3010

Ref. No.

Part No. 195194 243142 243151 243152

Part No.

Description

Quantity

MOTOR/SINGLE SPEED KIT/CAME-MSE02-199 KIT/POCHETTE LUNAMBULE B-PISTON-24.8-M3

2 1 1 8

Description

Quantity

4000 4010 4105 9400

195194 243143 243144 243145 243146

MOTOR/SINGLE SPEED KIT/B-CVM-MSE02-11A PIN GLACE/MSE02 KIT/SAV-CV-REP-MS02

2 1 1 1 1

9420 4070 4005 4960

243147 243148 243149 50351933

KIT/SAV-COMPR-SPRING SCREW/CHC M10 X 60 MM CL12.9 CVM-MS302-1C-JJ PLUG/CHC 3/4

1 12 1 1

PRINTED IN USA

917384/I0419

100

DRIVE MOTORS WITH PARKING BRAKE 195194 Motor SN 031733 and Before

195194

101

917384/I0419

PRINTED IN USA

DRIVE MOTORS WITH PARKING BRAKE Ref. No.

Part No.

2000 2005 2010 2040

195194 243153 243154 243155 50351862

MOTOR/SINGLE SPEED KIT/B-FRE-MSE02-1C KIT/CFRE-MSE02-MS04 SCREW/CHC M10 X 35 MM WASHER/SPRING/C140

2 1 1 8 1

2080 2205 2305 9210 2950

50351863 243158 243159 243160 243161

SNAP RING/INNER SHAFT FRE/PISTON/140 KIT/SAV/FRE/DISK SCREW/CHC M6 X 10 MM

1 1 1 1 1

9200

243162

KIT/SAV/FRE/REP

1

Description

Quantity

Description

Quantity

Ref. No.

Part No.

1000 1005 1305 1205

195194 243163 243164 50351937 50351936

MOTOR/SINGLE SPEED B/PAL/M/MS02 SUP/PALM/MSE02 BEARING/TAPER/31308-C1 BEARING/TAPER/33110-C1

2 1 1 1 1

1105 9100

243167 243168

SHAFT KIT/SAV/PAL/REP/S02-E2

1 1

PRINTED IN USA

917384/I0419

102

SECTION NOTES

103

917384/I0419

PRINTED IN USA

PRINTED IN USA

917384/I0419

104

KITS AND ACCESSORIES 806894 Rearview Mirror Kit

2

1

Ref. No.

Part No. 806894 132353 651312

1 2

Description

Qty

KIT/REARVIEW MIRROR MIRROR/REARVIEW . . . . . . . . . . . . . . . 1 SCREW/MACHINE #10 X 1/2 . . . . . . . . . 2

808279 Strobe Light Kit

Ref. No. 1 2 3 4 5 6 7 8 9 10 11 12 13

105

917384/I0419

Part No. 808279 088296 040-33776 650835 420-36241 420-36240 420-33614 420-35257 420-30377 078151 076681 090-32457 650426 055648

Description

Qty

KIT/STROBE LIGHT LIGHT/STROBE . . . . . . . . . . . . . . . . . . . .1 BRACKET/STROBE MOUNTING . . . . . . .1 SCREW/CAP 1/4 X 1" . . . . . . . . . . . . . . . .2 WIRE JUMPER/BLACK 24" . . . . . . . . . . .1 WIRE JUMPER/RED 36". . . . . . . . . . . . . .1 ADAPTER/TERMINAL. . . . . . . . . . . . . . . .1 CONNECTOR/FEMALE BULLET . . . . . . .2 GROMMET/RUBBER . . . . . . . . . . . . . . . .3 CONNECTOR/TAP . . . . . . . . . . . . . . . . . .2 TERMINAL/INS MALE BLADE . . . . . . . . .2 SWITCH/HAZARD. . . . . . . . . . . . . . . . . . .1 CS 1/4 x 1-1/4 C5ZY . . . . . . . . . . . . . . . . .2 TIE/WIRE. . . . . . . . . . . . . . . . . . . . . . . . . .1

PRINTED IN USA

KITS AND ACCESSORIES 811513 Backup Alarm Kit 10 11

10

8 9

2

3

5

6

1

7

4 Ref. No. 1 2 3 4 5 6 7 8 9 10 11

PRINTED IN USA

Part No. 811513 058615 064260 071401 134588 135726 140880 242630 242764 650486 650758 650771

917384/I0419

Description

4

Qty

KIT/BACKUP ALARM CLAMP/INSULATED HOSE . . . . . . . . . . 1 NUT/HEX LOCK 5/16 . . . . . . . . . . . . . . . 2 NUT/HEX LOCK 1/4 . . . . . . . . . . . . . . . . 2 NUT/SPIRALOCK™ 1/4 . . . . . . . . . . . . . 3 SWITCH/BACKUP ALARM . . . . . . . . . . . 1 ALARM/BACK-UP . . . . . . . . . . . . . . . . . . 1 TRIGGER/BACK-UP ALARM . . . . . . . . . 2 SWITCH MOUNT/BACK-UP ALARM . . . 1 SCREW/CAP 5/16 X 3/4 . . . . . . . . . . . . . 2 BOLT/CARRIAGE 1/4 X 3/4 . . . . . . . . . . 4 BOLT/CARRIAGE 1/4 X 1/2 . . . . . . . . . . 1

106

KITS AND ACCESSORIES 811519 Dome Light Kit

1

3

1

USE THIS JUMPER WIRE ONLY IF YOUR CAB HARNESS HAS A 3/16" DISCONNECT TERMINAL ON THE RED WIRE

CONNECT BLACK WIRE TO BLACK WIRE ON CAB HARNESS CONNECT RED WIRE TO RED WIRE ON CAB HARNESS

4 5

Ref. No. 2

1 2 3 4 5

Part No.

Description

811519 090666 310-32610 50350687 50350744 50350745

Qty

KIT/DOME LIGHT HN FL SLOC 3/8 CZY. . . . . . . . . . . . . . . . 2 THWH TC US #832X5/8 CZY. . . . . . . . . . 2 LIGHT/DOME BRKT . . . . . . . . . . . . . . . . . 1 WIRE/JUMPER. . . . . . . . . . . . . . . . . . . . . 1 LIGHT/DOME . . . . . . . . . . . . . . . . . . . . . . 1

811514 Horn Kit

6 ROUTE THROUGH T-BAR HANDLE CONNECT TO 13C RED AND ORG 6 1

CONNECT TO OQ BLK AND 6 ORG 3 4

5

2

TIE EXCESS WIRES AFTER INSTALLATION

107

Ref. No. 1 2 3 4 5 6

917384/I0419

Part No. 811514 045-31501 055648 131842 183814 420-36175 650486

Description

Qty

KIT/HORN ADAPTER/HORN BUTTON . . . . . . . . . . .1 TIE/WIRE . . . . . . . . . . . . . . . . . . . . . . . . .2 HN FL SLOC 5/16 C . . . . . . . . . . . . . . . . .1 HORN-WARNING . . . . . . . . . . . . . . . . . . .1 HORN BUTTON . . . . . . . . . . . . . . . . . . . .1 CS 5/16X3/4 C5ZY . . . . . . . . . . . . . . . . . .1

PRINTED IN USA

KITS AND ACCESSORIES 811624 Cab Door Kit CONNECTTO WIPER WETARM

1

ROUTE WIPER HARNESS AND WASHER TUBING ALONG THE ROPS ELECTRICAL HARNESS AND SECURE WITH ZIP TIES AS NEEDED.

14 CONNECT TO WIPER MOTOR CONNECT TO ROPS AUXILIARY POWER

15 CONNECTTO WIPER/WASHER SWITCH

1

5 DOOR SWITCH (PARTOF 243115) ATTACHES HERE

1

5 DRILL

1

SECURE WIPER HARNESS AND WASHER TUBING TO EXISTING THROTTLE CABLE 6 1

1.00 HOLE

SECURE WIPER HARNESS AND WASHER TUBING TO EXISTING CHASSIS HARNESS

CONNECT TO SEAT SWITCH CONNECT ROPS HARNESS

CONNECT TO PUMP ON WASHER BOTTLE 16 7

1

22 2

22 9

21

Ref No. 1 2 3 4 5 6 7 8 9 10 11 12

3

CONNECT TO DOOR SWITCH

Part No.

Description

811624 055648 072916 184392 243063 190282 192601 210-19469 210-32184 242293 242794 243115 243141 243193

KIT/DOOR KIT TIE/CABLE .19X7.50 BLACK .....................12 CS FL LOCK 1/4X3/4 C5ZY .........................2 TANK/WASHER RESERVOIR......................1 CAP/VENTED.............................................1 SEAL/BULB ..................................................2 GROMMET/1.0" OD .....................................1 HN FL SLOC 1/4 CZY ..................................6 HN FL CLOC 1/4 CZY ..................................2 SWITCH/WIPER-WASHER..........................1 GROMMET/SPLIT WEB...............................1 DOOR ASSY.................................................1 DOOR FILLER PLATE / LH ..........................1 DOOR FILLER PLATE / RH .........................1

PRINTED IN USA

Qty. Req’d

Ref No.

Part No.

Description

13 14 15 16 17 19 20 21 22 23 24 25 26

243374 243428 243429 243439 243599 420-35859 650315 650663 058615 420-35982 650758 50351106 242929

WASHER/WIPER SWITCH MNT .................1 WIPER/WASHER TUBING...........................1 WIPER/WASHER WIRE HARNESS ............1 WIRE HARNESS/DOOR ..............................1 LIGHT MOUNT/DOOR .................................1 BULB SEAL ..................................................1 THWH TC USL 1/4X1/2 CZY........................8 CS 1/4X5/8 C5ZY .........................................4 CLAMP/HOSE .50X.41 HOLE......................2 WEATHER STRIPPING ...............................1 CB 1/4X3/4 C5ZY .........................................2 WEATHERSTRIPPING ................................6 SWITCH/DOOR (NS - not shown)................1

917384/I0419

Qty. Req’d

108

KITS AND ACCESSORIES 811624 Cab Door Kit 2

17

2

6

1

25

13

DRILL 2 .225 HOLES TO MATCH PATTERN ON SWITCH BRACKET 243374 IN ROOF CHANNEL

20 8

USE HARNESS 243749 AND BRACKET 243599 TO RELOCATE LIGHT TO CENTER OF ROPS

10 11

4 20

19

4

20 12 23

Ref No.

Part No.

Description

Qty. Req’d

Ref No.

Part No.

Description

1 2 3

055648 072916 184392 243063 190282 192601 210-19469 210-32184 242293 242794 243115 243141 243193

TIE/CABLE .19X7.50 BLACK .................... 12 CS FL LOCK 1/4X3/4 C5ZY ........................ 2 TANK/WASHER RESERVOIR..................... 1 CAP/VENTED............................................ 1 SEAL/BULB ................................................. 2 GROMMET/1.0" OD .................................... 1 HN FL SLOC 1/4 CZY.................................. 6 HN FL CLOC 1/4 CZY ................................. 2 SWITCH/WIPER-WASHER ......................... 1 GROMMET/SPLIT WEB .............................. 1 DOOR ASSY................................................ 1 DOOR FILLER PLATE / LH ......................... 1 DOOR FILLER PLATE / RH ........................ 1

13 14 15 16 17 19 20 21 22 23 24 25 26

243374 243428 243429 243439 243599 420-35859 650315 650663 058615 420-35982 650758 50351106 242929

WASHER/WIPER SWITCH MNT .................1 WIPER/WASHER TUBING...........................1 WIPER/WASHER WIRE HARNESS ............1 WIRE HARNESS/DOOR ..............................1 LIGHT MOUNT/DOOR .................................1 BULB SEAL ..................................................1 THWH TC USL 1/4X1/2 CZY........................8 CS 1/4X5/8 C5ZY .........................................4 CLAMP/HOSE .50X.41 HOLE......................2 WEATHER STRIPPING ...............................1 CB 1/4X3/4 C5ZY .........................................2 WEATHERSTRIPPING ................................6 SWITCH/DOOR (NS - not shown)................1

4 5 6 7 8 9 10 11 12

109

917384/I0419

Qty. Req’d

PRINTED IN USA

KITS AND ACCESSORIES 811624 Cab Door Kit 243115 Door Assembly Parts Listing

Ref No.

Part No.

Description

Qty. Req’d

Ref No.

Part No.

Description

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27

243115 50250127 50250128 242948 242986 242995 50250132 242934 242935 242937 50250136 651813 651807 242957 242951 242984 242985 50250141 50250142 242956 50250144 50250145 242955 50250147 50250148 50250149 50250150 50250151

Door Assy Glass Door ................................................... 1 Bulb Seal...................................................... 1 Rain Seal/Wiper ........................................... 1 M18 Hexnut.................................................. 1 FW M20 BO ................................................. 1 M20 Fiber Washer........................................ 1 Motor Cover ................................................. 1 Motor Assembly............................................ 1 Pantograph Plate ......................................... 1 Panto Plate Basket....................................... 1 PHMS CR 1/4x1-1/4 ZB ............................... 2 FW 1/4 AWZB............................................... 2 Washer/Rubber 1/4 ...................................... 2 Grommet/Drive Shaft ................................... 1 M8 Acorn Nut ............................................... 1 M5 Acorn Nut ............................................... 1 5/16-18 x 1.5 PHP........................................ 6 5/16" Blk Flat Washer................................. 12 5/16" Rubber Washer ................................... 6 Backing Plate ............................................... 2 Hinge Gasket ............................................... 4 Bushing/.31 ID x .50 OD .............................. 8 LH Door Hinge ............................................. 1 LH Cab Hinge............................................... 1 RH Cab Hinge .............................................. 1 RH Door Hinge ............................................. 1 1/4-20 x 1.00 PHP........................................ 2

28 29 30 32 33 34 35 36 37 38 39 40 41 42 43 44 45 47 48 49 50 51 52 53 54 55 56 57

50250152 50250153 50250154 50250155 50250156 50250157 50250158 50250159 50250160 50250161 50250162 50250163 50250164 651778 50250165 50250166 071700 50250167 242949 50250169 242961 242944 242945 242946 242943 242947 243561 50250528

Transom Foam Seal..................................... 1 Polycarb Transom ........................................ 1 Transom D Seal ........................................... 1 Wiper Arm .................................................... 1 Wiper Blade ................................................. 1 Latch Handle ................................................ 1 8-32 x 1.25 Flat head ................................... 2 Latch Gasket................................................ 2 5/16 x .25 Bushing ....................................... 2 Latch Backing Plate ..................................... 1 10-32 Keps Nut ............................................ 2 Latch Catch .................................................. 1 Interior Latch Handle.................................... 1 PHMS CR #832x3/4 CBO ............................ 4 Stepwasher .................................................. 4 Pull Handle................................................... 1 LN 1/4 CBZY................................................ 2 Gasket.......................................................... 2 Gas Spring Bracket ...................................... 2 8-32 Keps Nut .............................................. 6 Elbow/Washer Hose..................................... 1 Grommet/Washer Hose ............................... 1 Elbow/Washer Hose..................................... 1 Hose/Washer ............................................... 2 Clip/Wiper Hose ........................................... 1 Head/Spritzer ............................................... 1 Key/Front Door Latch (One Pair) ................. 1 SPRING/GAS/220N (Not shown)................. 2

PRINTED IN USA

917384/I0419

Qty. Req’d

110

KITS AND ACCESSORIES 811624 Cab Door Kit 243115 Door Assembly Parts Listing

Ref No.

Part No.

Description

Qty. Req’d

Ref No.

Part No.

Description

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26

243115 50250127 50250128 242948 242986 242995 50250132 242934 242935 242937 50250136 651813 651807 242957 242951 242984 242985 50250141 50250142 242956 50250144 50250145 242955 50250147 50250148 50250149 50250150

Door Assy Glass Door ................................................... 1 Bulb Seal ...................................................... 1 Rain Seal/Wiper ........................................... 1 M18 Hexnut.................................................. 1 FW M20 BO.................................................. 1 M20 Fiber Washer........................................1 Motor Cover.................................................. 1 Motor Assembly............................................1 Pantograph Plate.......................................... 1 Panto Plate Basket....................................... 1 PHMS CR 1/4x1-1/4 ZB ............................... 2 FW 1/4 AWZB............................................... 2 Washer/Rubber 1/4 ......................................2 Grommet/Drive Shaft....................................1 M8 Acorn Nut................................................1 M5 Acorn Nut................................................1 5/16-18 x 1.5 PHP ........................................6 5/16" Blk Flat Washer................................. 12 5/16" Rubber Washer ................................... 6 Backing Plate ............................................... 2 Hinge Gasket................................................4 Bushing/.31 ID x .50 OD............................... 8 LH Door Hinge.............................................. 1 LH Cab Hinge............................................... 1 RH Cab Hinge .............................................. 1 RH Door Hinge .............................................1

27 28 29 30 32 33 34 35 36 37 38 39 40 41 42 43 44 45 47 48 49 50 51 52 53 54 55 56

50250151 50250152 50250153 50250154 50250155 50250156 50250157 50250158 50250159 50250160 50250161 50250162 50250163 50250164 651778 50250165 50250166 071700 50250167 242949 50250169 242961 242944 242945 242946 242943 242947 243561

1/4-20 x 1.00 PHP........................................ 2 Transom Foam Seal..................................... 1 Polycarb Transom ........................................ 1 Transom D Seal ........................................... 1 Wiper Arm .................................................... 1 Wiper Blade.................................................. 1 Latch Handle ................................................ 1 8-32 x 1.25 Flat head ................................... 2 Latch Gasket ................................................ 2 5/16 x .25 Bushing ....................................... 2 Latch Backing Plate ..................................... 1 10-32 Keps Nut ............................................ 2 Latch Catch .................................................. 1 Interior Latch Handle.................................... 1 PHMS CR #832x3/4 CBO ............................ 4 Stepwasher .................................................. 4 Pull Handle................................................... 1 LN 1/4 CBZY ................................................ 2 Gasket.......................................................... 2 Gas Spring Bracket ...................................... 2 8-32 Keps Nut .............................................. 6 Elbow/Washer Hose..................................... 1 Grommet/Washer Hose................................ 1 Elbow/Washer Hose..................................... 1 Hose/Washer ............................................... 2 Clip/Wiper Hose ........................................... 1 Head/Spritzer ............................................... 1 Key/Front Door Latch (One Pair) ................. 1

111

917384/I0419

Qty. Req’d

PRINTED IN USA

KITS AND ACCESSORIES 811622 Cab Heater Kit Ref No.

Part No.

Description

1 2 3 4 5

095955 242404 650448 654002 654022

CLAMP/HOSE #10 .......................................6 VALVE SHUTOFF.........................................1 CS 1/4X3/4 C5ZY .........................................4 FW 1/4 AWZY ...............................................4 LW 1/4 RZY ..................................................4

1

Qty. Req’d

4 5

3

1 2

Ref No.

Part No.

Description

1 2 3 4 5

198296 198297 198298 198299 198300

HOSE/HEATER/5/8 X 15.................................2 HOSE/HEATER/5/8 X 26.................................1 PARTS/LOOSE (shown on other dwg) ............1 HEATER/ASSEMBLY ......................................1 DUCT/ASSY ....................................................1

1

1

4

Qty. Req’d

1

198299 and 198300 Service Parts Listed On Next Page

5

2

3

Ref No.

Part No.

1 2 3 4 5 6 7

123352 ST HB10-MP06................................................1 210-32184 HN FL CLOC 1/4 CZY .....................................6 242310 HEATER/GROUP/1640 ...................................1 243194 FITTING/3/8.....................................................1 650758 CB 1/4X3/4 C5ZY ............................................6 243882 FOAM/ADHESIVE ...........................................2 243884 HARNESS/EXTENSION 43.00........................1

Description

PRINTED IN USA

6

Qty. Req’d

USED TO FILL GAP IN ROPS SIDE PANEL

7

917384/I0419

2

4

5

CONNECTS TO AUXILIARY POWER CONNECTION OF CHASSIS HARNESS

1

112

KITS AND ACCESSORIES 811622 Cab Heater Kit 198299 and 198300 Service Parts

Ref No.

Part No.

Description

Qty. Req’d

Ref No.

Part No.

Description

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

198299 243648 243647 243650 198301 243651 L500160 L500144 650648 650549 198302 420-36134 L500143 L500142 084175 242875

HEATER/ASSEMBLY HOUSING/HEATER..................................... 1 HEATER/COVER......................................... 1 MOTOR ....................................................... 1 MOUNT/MOTOR ......................................... 1 COIL/HEATER ............................................. 1 GROMMET .................................................. 2 SCREW/WHIZLOCK ................................... 4 HN MS #1032 .............................................. 2 LW #10......................................................... 2 WHEEL/BLOWER ....................................... 1 GROMMET .38ID .125GW .62GD............... 2 BLOCK/RESISTOR ..................................... 1 SCREW ....................................................... 2 HLN INST #1024 ......................................... 1 RECTIFIER PACK ....................................... 1

16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

243652 136316 243649 NSS 651307 138554 095955 198303 198295 L500140 198304 198294 243655 198346 198347

ADAPTER/HOSE/OBROUND ..................... 1 SCREW/SEMS ............................................ 6 LOUVER/ROUND........................................ 1 BULBSEAL .................................................. 1 PHMS CR 1/4X1/2....................................... 4 ELBOW/90DEGREE 5/8 TUBE ................... 2 CLAMP/HOSE #10 ...................................... 4 WIRE ASSY/RECTIFIER TO RESISTOR .... 1 HARNESS/MAIN HOUSING........................ 1 DECAL......................................................... 1 HOSE/HEATER 5/8 X 3 ............................... 2 HARNESS/POWER ..................................... 1 HOSE/DUCT/FORMED ............................... 1 FILTER/HOLDER......................................... 1 FILTER/CUT ................................................ 1

Ref No.

Part No.

Description

1 2 3 4 5 6 7 8

198300 243653 243654 136305 136306 NSS 243652 136304 198293

DUCT/ASSY DUCT/WELDMENT ..................................... 1 LOUVER/RECTANGLE 3.85X1.60 .............. 2 SWITCH/HEATER ....................................... 1 DECAL/HEATER SWITCH .......................... 1 NUT/PANEL ................................................. 2 ADAPTER/HOSE/OBROUND ..................... 1 KNOB/HEATER SWITCH ............................ 1 HARNESS/DUCT (Not Shown).................... 1

113

917384/I0419

Qty. Req’d

Qty. Req’d

PRINTED IN USA

SCHEMATICS - HYDROSTATIC/HYDRAULIC 25 HP 2500 LOW IDLE: 1500 RPM HIGH IDLE: 2500 RPM

TEST PORT

.98 CID .98 CID SAUER DANFOSS LPV 1.53

L1

L2

2103 PSI T

P

3046

P

STANDARD FLOW NON SELF LEVEL

3046 TILT

A B

OPTIONAL BRAKE RELEASE

PORTB

PORTA SAUER DANFOSS LPV 1.53

L1

L2

TILT 1885 PSI LIFT

A B LIFT

AUX

A EATON SELF-LEVELING VALVE (WITH RELIEF UNLOAD SPOOL)

3046

3046

B

A B

T C

PORTB

D

TILT PORTA

PRINTED IN USA

R

R

L

LIFT

15.6 CID

CID 15.6

L

OPTIONAL SELF LEVEL

917384/I0419

114

SCHEMATICS - ELECTRICAL BACKUP ALARM SWITCH (OPTION) AUXILIARY SPOOL LOCK

BACKUP ALARM KIT (OPTION)

0 BLK

0 BLK

0 BLK

FUEL GAUGE 183634

13 RED

48 WHT

O1G, BLK

GLOW PLUG SWITCH

FLASHER POWER TAP 49 GRN

ENGINE COOLANT TEMPERATURE 183644

35 BLU 0 BLK 43 ORG

AUXILIARY POWER 13 RED

40 GRY

6 ORG 0 BLK

0 BLK 43 ORG

13 RED

0 BLK 143 BRN

15 BRN

12 RED

34 YEL

0 BLK

12 RED

143 BRN

25 BRN

0 BLK

12 RED

143 BRN

22 GRN

0 BLK

12 RED

ALT/HR MTR 34 YEL ENG PRESS 14 PUR 12 RED 15 BRN

58 YEL

12 RED 12 RED

0 BLK

12 RED ENG TEMP 31 ORG HYD TEMP 40 GRY

HORN BUTTON OPTION

12 RED 0 BLK

15 BRN

12 RED

HOLD GRND PULL

0 BLK 47 WHT

0 BLK

14 PUR

FUEL CONTROL SOLENOID

35 BLU

15 BRN

0 BLK

0 BLK

35 BLU

02 RED 20 BRN

B

C

D

E

F

TIMER PULL COIL

R/W Y

0 BLK

25 BRN 0 BLK

A 12 RED

R

46 PUR 45 YEL

112 PUR

34 YEL 13 RED

31 ORG

40 GRY

12 RED

40 GRY

14 PUR

31 ORG

12 RED, IGNITION

NEGATIVE POST

36 BLU

11 RED 48 WHT

42 GRN

43 ORG

POWER PORT

12 RED

58 YEL 12 RED

0 BLK

BRAKE SOL 36 BLU

30 PUR

ACC POWER

56B RED

DISCONNECT SWITCH

0 BLK

0 BLK

56A RED

POSITIVE POST

0 BLK 42 GRN

B

46 PUR

35 BLU

RELAY 195482

FUEL SOLENOID

33 PNK

01 RED

47 WHT 45 YEL

11 RED, LIGHTS 0 BLK

56 RED

ENGINE HARNESS

0 BLK

31 ORG

13 RED, CHASSIS POWER 0 BLK 30 PUR

22 GRN 35 BLU 0 BLK

02 RED 01 RED

12 RED

14 PUR

58 YEL

11 RED, LIGHTS 0 BLK

GLOW SOLENOID 193856

ROPS HARNESS

12 RED 25 BRN 10 WHT

17 GRN 12 RED

35 BLU 36 BLU 58 YEL 48 WHT 42 GRN 43 ORG 13 RED

SAFETY LOCK AUX-LIFT-TILT (SEAT SWITCH & RESTRAINT BAR)

22 GRN 10 WHT

30

B

87

01 RED 81 RED

AUX NEUTRAL

GROUND CABLE

GLOW PLUGS

0 BLK 02 RED 10 WHT 01 RED

0 BLK 35 BLU 35 BLU

01 RED

82 WHT 112 PUR

0 BLK

21 GRN 33 PNK

34 YEL 31 ORG

A

STARTER 0 BLK

ENGINE

40 GRY 14 PUR 33 PNK

02 RED 0 BLK

115

917384/I0419

PRINTED IN USA

This Page Intentionally Left Blank.

PRINTED IN USA

917384/I0419

116

Recommended Coupling & Adapter Installation Torque Specifications For JIC 37° and 45° (Machined or Flared)

For SAE “0" Ring Boss (Steel) Size

Ft-Lbs

Dash

Fractional

Minimum

Maximum

-3 -4 -5 -6 -8

3/16 1/4 5/16 3/8 1/2

8 14 18 24 50

10 16 20 26 60

-10 -12 -14 -16 -20 -24

5/8 3/4 7/8 1 1-1/4 1-1/2

72 125 160 200 210 270

80 135 180 220 280 360

Steel Size

117

Ft-Lbs

Dash

Fractional

Minimum

Maximum

-4 -5 -6 -8 -10

1/4 5/16 3/8 1/2 5/8

10 13 17 34 50

11 15 19 38 56

-12 -16 -20 -24 -32

3/4 1 1-1/4 1-1/2 2

70 94 124 156 219

78 104 138 173 243

TORQUE SPECIFICATIONS

Use these torque values when tightening hardware (excluding locknuts, and self-tapping, thread-forming, and sheet metal screws) unless otherwise specified.

UNIFIED NATIONAL THREAD 8-32 8-36 10-24 10-32 1/4-20 1/4-28 5/16-18 5/16-24 3/8-16 3/8-24 7/16-14 7/16-20 1/2-13 1/2-20 9/16-12 9/16-18 5/8-11 5/8-18 3/4-10 3/4-16 7/8-9 7/8-14 1-8 1-12

METRIC COARSE THREAD M6-1 M8-1.25 M10-1.5 M12-1.75 M14-2 M16-2

GRADE 2

GRADE 5

GRADE 8

DRY

LUBED

DRY

LUBED

DRY

LUBED

19* 20* 27* 31* 66* 76* 11 12 20 23 32 36 50 55 70 80 100 110 175 200 170 180 250 270

14* 15* 21* 23* 50* 56* 9 9 15 17 24 27 35 40 55 60 75 85 130 150 125 140 190 210

30* 31* 43* 49* 9 10 17 19 30 35 50 55 75 90 110 120 150 180 260 300 430 470 640 710

22* 23* 32* 36* 75* 86* 13 14 23 25 35 40 55 65 80 90 110 130 200 220 320 360 480 530

41* 43* 60* 68* 12 14 25 25 45 50 70 80 110 120 150 170 220 240 380 420 600 660 900 1000

31* 32* 45* 51* 9 10 18 20 35 35 55 60 80 90 110 130 170 180 280 320 460 500 680 740

GRADE 8.8

GRADE 10.9

GRADE 12.9

DRY

LUBED

DRY

LUBED

DRY

LUBED

8 19 37.5 65 103.5 158.5

6 14 28 48 76.5 117.5

11 27 53 91.5 145.5 223.5

8 20 39 67.5 108 165.5

13.5 32.5 64 111.5 176.5 271

10 24 47 82 131 200

*All torque values are in ft-lbs except those marked with an * which are in lbs.

For metric torque value (N·m) multiply ft-lbs value by 1.355 or the in-lbs value by 0.113.

For Support and Service, Contact Your Dealer

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