Mustang 642 842 844 Telehandler Parts Manual 913289 - PDF DOWNLOAD

642 842 844 TELEHANDLER PARTS MANUAL Applies to the following machines: 642 Serial Number 80222 – 80300 842/844 Serial Number 90210 – 90300

PART #913289 Revision B -

02/2008

Mustang Manufacturing Company, Inc.

Introduction

642 / 842 / 844 Telehandler

NOTE: This parts manual identifies standard

illustrated, except where a particular routing or special fastening arrangement MUST be maintained. The hardware listed is for mounting purposes and is NOT included when the part is ordered for replacement.

and optional features for this model. Depending on the features of your machine, some of the items identified in the parts lists may, or may not be included with your machine.

The table of contents pages show the page location of various component groups on the machine.

When ordering service parts, specify the correct part number, full description, quantity required, and the unit model and serial number.

Model and serial numbers for this unit are stamped on a plate located inside the operator’s station. The serial number is also stamped on the top front of the frame. The following reference shows the of the serial number:

Model

Part numbers for standard hardware are listed indented under the component being fastened.

A complete listing of part numbers for attaching washers/nuts used on this machine is included in the table on the facing page. Refer to the abbreviations list on the facing page for descriptions.

Standard attaching hardware torque values are provided on the inside back cover. Unless otherwise specified, all cap screws are Grade 5, cadmium or zinc plated; hexagon nuts for Grade 5 cap screws or bolts are Grade 5.

Quickattach, Quickattach II, and Mustang are registered trademarks of Mustang Manufacturing Company.

Engine Month

TABLE OF STANDARD WASHERS, NUTS

642

J Y 0 3 80101 Unit Number Year (Y=07, Z=08 etc.)

“Right” and “left” are determined from a position sitting on the seat and facing forward.

Mustang Manufacturing Company reserves the right to make changes or improvements in the design or construction of any part of the unit without incurring the obligation to install such changes on any unit previously delivered.

Grease fittings and common attaching hardware, such as cotter pins, set screws, woodruff keys, screws, nuts, etc., are included in the parts list, indented below the part it is (they are) associated with, but may NOT be

913289/BP0208

Size & Description

Part No.

Size & Description

Part No.

#10-32 N

L50050

1/4-20 NIN 1/4 P 1/4-20 SFN

L520003 L50137 L50051

7/16 L 7/16-14 NIN 7/16 P

L50150 L50517 L50149

1/2-13 NIN 1/2 P

L520019 L50151

5/16 L 5/16-18 N 5/16-18 NIN 5/16 P 5/16-18 RNF 5/16-18 SFN

L50143 L50230 L520004 L50141 L530004 L50056

5/8 L 5/8-11 N

L50156 L50081

3/4-10 N 3/4-10 NIN 3/4 P

L50086 L50519 L50147

3/8-16 L 3/8-16 N 3/8-16 NIN 3/8-16 P 3/8-16 SFN 3/8-16 WN

L50147 L50066 L520005 L50145 L50061 L530003

1-8 JN

L50145

PRINTED IN U.S.A.

642 / 842 / 844 Telehandler

Notes

NOTE: There are two engine options for this model: 115 H.P. and 99 H.P. When ordering parts, be sure to note the reference to the engine on the pages that are dependent on the engine model. Machines equipped with an electronic throttle pedal have a 115 H.P. engine. Machines equipped with a manual throttle pedal have a 99 H.P. engine.

Electronic Throttle (115 H.P. Engine)

PRINTED IN U.S.A.

Manual Throttle (99 H.P. Engine)

1

913289/BP0208

Table of Contents

642 / 842 / 844 Telehandler

Introduction Table of Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 Filter Reference . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4 Cab Standard Cab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8 Front and Rear Window (Enclosed Cab) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10 Wipers - Front and Rear Window (Enclosed Cab) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12 Top and Left Window (Enclosed Cab) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14 Cab Door (Enclosed Cab) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16 Instrument Panel and Switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18 Fuses, Wire Harnesses and Electrical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20 Front and Rear Lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22 Heater . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24 Steering Column Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26 Seat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28 Brake Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30 Brake and Accelerator Pedals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32 Cab Mounts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34 Chassis, Covers and Tanks Outrigger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36 Hoods and Covers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38 Fuel Tank and Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .42 Hydraulic Reservoir . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .44 WPS (Personnel Work Platform) Personnel Work Platform Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .46 Radio Remote - Transmitter and Receiver . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .48 Engine External Components - 115 H.P. Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .50 External Components - 99 H.P. Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .52 Air Intake - 115 H.P. Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .54 Air Intake - 99 H.P. Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .56 Exhaust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .58 Radiator and Coolers (115 H.P. Engine) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .60 Radiator and Coolers (115 H.P. Engine) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .64 Transmission External Components and Driveshafts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .66 Torque Converter Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .68 Case and Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .70 Torque Converter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .72 Gear Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .74 Drive Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .76 Continued on next page.

913289/BP0208

2

PRINTED IN U.S.A.

642 / 842 / 844 Telehandler

Table of Contents

Transmission (continued) Charge Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .77 Reverse Idler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .78 Forward and Reverse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .80 Third Shaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .82 First and Second Shaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .84 Output Shaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .86 Electronic Controllers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .88 Drive Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .90 Modulation Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .91 Axles Mounts, Tires and Fenders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .92 Brake and Steering Hydraulic Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .94 Tie Rods, Steer Cylinder and Center Housing (Front and Rear) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .96 Differential (Front and Rear) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .98 Outer End (Front and Rear) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .100 Brakes (Front) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .102 Brakes (Rear) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .103 Boom Components Outer Boom (Front) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .104 Outer Boom (Rear) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .106 Outer Boom Side Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .108 Intermediate Boom (Front) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .110 Intermediate Boom (Rear) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .112 Intermediate Boom Hose Tray . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .114 Intermediate Boom Chain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .116 Inner Boom (Front) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .118 Inner Boom (Rear) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .120 Attachment Bracket Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .122 Boom Hydraulics Boom Extend / Retract . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .124 Tilt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .126 Slave (Compensation) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .128 Boom Up/Down . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .130 Auxiliary Hydraulics Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .132 Chassis Hydraulics Frame Level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .134 Frame Stabilizer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .136

PRINTED IN U.S.A.

3

913289/BP0208

Table of Contents

642 / 842 / 844 Telehandler

Hydraulics Hydraulic Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .138 Steering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .140 Main Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .142 Main Valve - Dual Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .144 Main Valve - Radio Remote Control Option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .146 Dual Controls (Standard) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .148 Dual Controls (w/Auxiliary Hydraulics) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .150 Dual Controls (w/Outriggers) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .152 Dual Controls (All Options except WPS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .154 Dual Controls (w/WPS Only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .156 Dual Controls (w/WPS and Outriggers) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .158 Dual Controls (w/WPS and Auxiliary Hydraulics) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .160 Dual Controls (w/WPS, Outriggers and Auxiliary Hydraulics) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .162 Dual Controls (Radio Remote) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .164 Dual Controls (Radio Remote - w/Outriggers) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .166 Dual Controls (Radio Remote - w/Auxiliary Hydraulics) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .168 Dual Controls (Radio Remote - w/Auxiliary Hydraulics and Outriggers) . . . . . . . . . . . . . . . . . . . . . . . . . . . .170 Outrigger Main Valve / Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .172 Hydraulic Cylinders Frame Level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .174 Stabilizing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .176 Boom Lift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .178 Boom Extend . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .180 Slave (Compensation) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .182 Tilt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .184 Outrigger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .186 Rotate Carriage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .188 Swing Carriage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .189 Fork Shift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .190 Axle Steer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .191 Hydraulic Components Hydraulic Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .192 Master Cylinder Brake Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .193 Power Steer Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .194 Steer Select Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .195 Priority Flow Divider Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .196 Joystick Relief - Flow Divider . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .197 WPS Manifold . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .198 Stabilizing Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .200 Radio Remote Manifold . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .201 Main Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .202 Main Valve - Auxiliary Hydraulics Work Section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .204 Continued on next page.

913289/BP0208

4

PRINTED IN U.S.A.

642 / 842 / 844 Telehandler

Table of Contents

Hydraulic Components (continued) Outrigger Control Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .206 Controller - Tilt / Frame Level (Standard) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .208 Controller - Boom Lift/Extend (Standard) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .210 Controller - Outrigger (Option) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .212 Controller - Auxiliary Hydraulics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .214

Attachments Carriage Forks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .216 Standard Carriage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .218 Fork Shift Carriage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .220 Rotate Carriage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .222 Swing Carriage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .224 180O Swing Carriage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .226 180O Manual Swing Work Platform . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .228 Log/Pipe Carriage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .230 Truss Boom and Winch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .232 Bucket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .234 Work Platform . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .236

Decals Decal Application and Paint . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .239 Decal Locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .240 Numerical Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .244 Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .255

PRINTED IN U.S.A.

5

913289/BP0208

Filters

642 / 842 / 844 Telehandler

All

2 1

3

Hydraulic

4

6

5

OIL

Primary Air

Secondary Air

7

8

Transmission Fuel 9

10

913289/BP0208

6

PRINTED IN U.S.A.

642 / 842 / 844 Telehandler

Filters All

Ref. No.

Part No.

01 105070 137498 02

03 04c 05 06b

105071 137501 L97489 102173 L99184 L98978

PRINTED IN U.S.A.

Description

Qty. Req.

Ref. No.

Part No.

PRIMARY AIR FILTER (outer) . . . . 1 Note a Note b SECONDARY AIR FILTER (inner) . 1 Note a Note b HYDRAULIC FILTER. . . . . . . . . . . . 1 ENGINE OIL FILTER . . . . . . . . . . . . 1 TRANSMISSION FILTER . . . . . . . . 1 FUEL FILTER (99hp engine) . . . . . . 1

07a

105795

08a

105794

09a

105818

10a

105819

a

Units equipped with a 115 H.P. engine. (electronic throttle pedal)

b

Units equipped with a 99 H.P. engine. (manual throttle pedal)

c

Use dust seal P/N 102742 as needed

7

Description

Qty. Req.

FUEL FILTER (115hp engine) . . . . . 1 (secondary filter) FUEL FILTER (115hp engine) . . . . . 1 (primary filter) SEDIMENT BOWL. . . . . . . . . . . . . . 1 (without water sensor) WATER SENSOR . . . . . . . . . . . . . . 1

913289/BP0208

Cab

642 / 842 / 844 Telehandler

Standard Cab

3 2 25

26

4

27 1

4 29

24 5

9

INSTRUMENT PANEL AND LOAD CHARTS

5

23 22

6

10

7

29 8

11

12

15 14

16

FRONT

5 8 13

7

6 11

32 20

21

28 DASH ACCESS PANELS

15

19 18 30

17 15

913289/BP0208

8

PRINTED IN U.S.A.

642 / 842 / 844 Telehandler

Cab Standard Cab

Ref. No.

Part No.

01d 02 03

102559 102707 102683 103674 L500057 L500055 L50051 L500022 L500020 L500021 102880 L52025 L52024 102684 102881 L50139 L50202 102708 102728 102727 103389 090666 654024 650486 102778 102657 101550 L66011 L50417 L69297 L52025 102692 101550

04 05 06 07 08 09 10 11 12 13 14 15 16 17a 18a 19

20 21 22 23 24

PRINTED IN U.S.A.

Description

Qty. Req.

Ref. No.

Part No.

CAB WELDMENT . . . . . . . . . . . . . . 1 BULB SEAL, RIGHT WINDOW . . . . 1 GLASS, RIGHT HAND . . . . . . . . . . 1 SCREEN, RIGHT HAND (option) CLIP, WINDOW . . . . . . . . . . . . . . . . 3 SCREW, FLANGE . . . . . . . . . . . . . 6 1/4”-20 WHIZ LOCK NUT. . . . . . . AR WASHER, FLAT (black). . . . . . . . . . 3 BUSHING, NYLON . . . . . . . . . . . . . 3 GROMMET, 1/2”ID X 1/4”GROOVE 3 MOUNT, REAR GLASS UPPER . . . 2 5/16”-18X3/4” BUTT. HD BOLT . . . . 4 1/4”-20X1” BUTT. HD BOLT . . . . . . 3 GLASS, REAR. . . . . . . . . . . . . . . . . 1 MOUNT, REAR GLASS LOWER . . 1 1/4” LOCK WASHER . . . . . . . . . . . . 2 1/4”-20X5/8” BUTT. HD BOLT . . . AR BULB SEAL, REAR WINDOW . . . . 1 PANEL, HEATER. . . . . . . . . . . . . . . 1 PANEL, DASH COVER . . . . . . . . . . 1 SKID PLATE, BOTTOM. . . . . . . . . . 1 3/8” WHIZ LOCK NUT . . . . . . . . . . 2 5/16” LOCK WASHER . . . . . . . . . . 2 5/16”-18X3/4” BOLT . . . . . . . . . . . . 2 WLDMNT, BRAKE CYL COVER . . . 1 COVER, HYD. CONTROLLERS . . . 1 1/4”-20X3/4” SCREW, PHILP HD. . 5 INDICATOR/FRAME LEVEL . . . . . . 1 #8-32X1” SCREW . . . . . . . . . . . . . 2 PLATE, INCLMT MOUNT . . . . . . . . 1 5/16”-18X3/4” BUTT. HD BOLT . . . 4 COVER, FUSE PANEL . . . . . . . . . . 1 1/4”-20X3/4” SCREW, PHILP HD. . 4

25 26c 27 28 29 30 32

Note b L63634 L69402 L63887 102491 103188 103371 L61067

00 00a

104688 L63813

00

L54002

a

Use when not equipped with a heater.

b

Refer to “Instrument Panel and Switches” section for information regarding switches and gauges.

c

Refer to decal section for load chart decals.

d

If ordering a replacement cab that is equipped with a cab enclosure (all the windows and door), it will also be necessary to order replacement front window hold-open brackets PN 104973 and PN 104974. Refer to the next page for more information.

9

Description

Qty. Req.

PANEL, DASH . . . . . . . . . . . . . . . . . 1 LOAD CHART PLATE (metal) . . . . . 2 LOAD CHART PLATE (plastic). . . AR 1/4”-20 U-BOLT . . . . . . . . . . . . . . . . 1 ACCESS STEP (weld on) . . . . . . . 1 GROMMET, 5/8” . . . . . . . . . . . . . . AR BRACKET . . . . . . . . . . . . . . . . . . . . 1 HINGE TUBE (weld on). . . . . . . . . . 3 (when equipped with door option)

-- ITEMS NOT SHOWN-PLUG, BLACK 5/8” . . . . . . . . . . . . AR HOLE PLUG, 2-1/2” DIA . . . . . . . . . 1 (defroster hole in dash) TREAD STRIP, 6” WIDE . . . . . 4 feet

913289/BP0208

Cab

642 / 842 / 844 Telehandler

Front and Rear Window (Enclosed Cab)

3 REAR WINDOW HINGE

1

2

FRONT WINDOW HINGE

7

6

1

5

5

4

8

1

2 4

6

9

3

12

11

10

13

18

14

17

14 16 15

16 16 19

20

FRONT

913289/BP0208

10

PRINTED IN U.S.A.

642 / 842 / 844 Telehandler

Cab Front and Rear Window (Enclosed Cab)

Ref. No.

Part No.

01 02 03 04 05 06 07 08 09 10 11 12 13 14

L500038 651639 651640 L500042 L500021 651641 L500111 L500024 102684 102708 102706 102682 101727 L500025

PRINTED IN U.S.A.

Description

Qty. Req.

Ref. No.

Part No.

5/16”-18 ACORN NUT . . . . . . . . . AR 5/16”-18X1” BUTTN HD BOLT . . . . 4 5/16”-18X3/4” BUTTN HD BOLT . . . 8 BUSHING, STEEL . . . . . . . . . . . . . . 4 GROMMET, 1/2”IDX1/4”GROOVE . 6 5/16” FLAT WASHER (BLACK) . . . . 4 HINGE, FRONT WINDOW . . . . . . . 2 HINGE, PLASTIC (rear window) . . . 1 GLASS, REAR. . . . . . . . . . . . . . . . . 1 BULB SEAL, REAR GLASS . . . . . . 1 BULB SEAL, FRONT GLASS . . . . . 1 GLASS, FRONT . . . . . . . . . . . . . . . 1 HOLD OPEN, T-STYLE. . . . . . . . . . 1 PIN, QUICK DETACH . . . . . . . . . . . 4

15 16 17 18 19 20

104846 L500019 L500028 L500027 104974 104973

00 00 00

-- ITEMS NOT SHOWN -(Hardware for window hold open brackets) 650863 1/4” FLAT WASHER . . . . . . . . . . AR 654002 1/4” LOCK WASHER. . . . . . . . . . AR L50202 1/4”-20X5/8” BUTTN HD BOLT . . AR

11

Description

Qty. Req.

MOUNT, REAR WINDOW LATCH . 1 PIN, ROLL - 3/16”x1/2” . . . . . . . . . . 3 HOLD OPEN, L-STYLE. . . . . . . . . . 1 HOLD OPEN, L-STYLE. . . . . . . . . . 1 MOUNT, WIND. HOLD OPEN (RH) 1 MOUNT, WIND. HOLD OPEN (LH). 1

913289/BP0208

Cab

642 / 842 / 844 Telehandler

Wipers - Front and Top (Enclosed Cab)

10 9

3 4

5

8

6

11

7 15 1

14 2 19

12 17

913289/BP0208

17 18

12

16

13

PRINTED IN U.S.A.

642 / 842 / 844 Telehandler

Cab Wipers - Front and Top (Enclosed Cab)

Ref. No.

Qty. Req.

Ref. No.

Part No.

Note: unless otherwise indicated, all parts are used on both front and top glass.

16 17 18 19c 20

L500711 101717 L500004 L500694 101495

00 00

-- ITEMS NOT SHOWN -(Windshield Wiper Harness) 103179 HARNESS, TOP WIPER . . . . . . . . . 1 103180 HARNESS, FRONT WIPER . . . . . . 1

00 00

(Windshield Washer System) 102925 HARNESS, WASHER BOTTLE . . . 1 103013 TUBING, WASHER (15-1/2’) . . . . . . 1

a b c

Used for front window Used for top window Not used on top window

01 02 03 04 05c 06 07 08 09 10 11

12 13 14 15

Part No.

L500718 L500001 L500696 L500695 L500708 L500701 L500719 L500099 102913 L500707 L500702 102912 L500700 L500706 L500709 L500697

Description

BOLT / 10-24x1.25 HEX GR5 . . . . . 1 WASHER/BLK NYLON . . . . . . . . . . 1 COVER WIPER MOTOR. . . . . . . . . 1 WIPER MOTOR / TRICO . . . . . . . . 1 TOWER SEAL / TRICO WIPER . . . 1 GASKET / PANTO ADAPTER . . . . . 1 PANTO ADAPTER PLATE. . . . . . . . 1 ADAPTER/WET ARM . . . . . . . . . . . 1 WIPER BLADE , 16” . . . . . . . . . . . . 1 ADAPTER / PIN LOCK . . . . . . . . . . 1 WIPER ARM . . . . . . . . . . . . . . . . . . 1 Note a Note b M8 / ACORN NUT . . . . . . . . . . . . . . 1 M5 / ACORN NUT . . . . . . . . . . . . . . 1 RAIN SHIELD . . . . . . . . . . . . . . . . . 1 M18 / NUT . . . . . . . . . . . . . . . . . . . . 1

Description

Qty. Req.

SCREW / M5 16mm . . . . . . . . . . . . 1 WASHER, #10 WEATHERTITE . . . 2 NUT/ACORN #10-24 BLK . . . . . . . . 1 BUSHING / NYLON. . . . . . . . . . . . . 2 BOTTLE, DUAL -PUMP WASHER . 1

WASHER SYSTEM RESERVOIR LOCATED OUTSIDE CAB UNDER RIGHT SIDE WINDOW

20

PRINTED IN U.S.A.

13

913289/BP0208

Cab

642 / 842 / 844 Telehandler

Top and Left Window (Enclosed Cab)

1

5

2

6 7

3 8

4

9

2 10

4 5

8

9

FRONT

913289/BP0208

14

PRINTED IN U.S.A.

642 / 842 / 844 Telehandler

Cab Top and Left Window (Enclosed Cab)

Ref. No.

Part No.

01a 02 03 04 05 06 07 08 09 10

102686 L500038 102711 L500021 L500042 102709 102685 651641 651639 102712

PRINTED IN U.S.A.

Description

Qty. Req.

GLASS, TOP . . . . . . . . . . . . . . . . . . 1 5/16”-18 ACORN NUT . . . . . . . . . AR WINDOW MOUNT, UPPER. . . . . . . 1 GROMMET, 1/2”IDX1/4”GROOVE . 3 BUSHING, STEEL . . . . . . . . . . . . . . 4 BULB SEAL, LEFT GLASS . . . . . . . 1 GLASS, LEFT REAR. . . . . . . . . . . . 1 5/16” FLAT WASHER (BLACK) . . . . 4 5/16”-18X1” BUTTN HD BOLT . . . . 4 WINDOW MOUNT, LOWER . . . . . . 2

15

Ref. No.

Part No.

Description

Qty. Req.

00b

105149

a

Use PN L500607 adhesive kit to attach top glass to cab.

b

Used to reduce gap between cab and top glass at front top of the cab; use adhesive L500607 to secure to cab and seal top glass.

-- ITEMS NOT SHOWN -TOP GLASS FILLER . . . . . . . . . . . . 1

913289/BP0208

Cab

642 / 842 / 844 Telehandler

Door (Enclosed Cab)

1 2 5 3 11 8 9

7 12

8

10

7 6

15 14

22

21

16

9

20

19

18

4

17 8

7

6

5

FRONT

913289/BP0208

16

PRINTED IN U.S.A.

642 / 842 / 844 Telehandler

Cab Door (Enclosed Cab)

Ref. No.

Part No.

00

01 02 03 04 05 06 07 08 09 10 11 12 13 14 15

Qty. Req.

Ref. No.

Part No.

103014

CAB DOOR . . . . . . . . . . . . . . . . . . 1 (includes items 1-10, 12 and 15)

16

L500036

102874 102705 102680 102681 651638 651641 L500042 L500021 L500038 651643 650730 102901 N/A 067847 102928

WELDMENT, CAB DOOR FRAME . 1 BULB SEAL, DOOR FRAME . . . . . 1 GLASS, UPPER DOOR . . . . . . . . . 1 GLASS, LOWER DOOR . . . . . . . . . 1 5/16”-18X1-13/4” BUTTN HD BOLT 5 5/16” FLAT WASHER (BLACK) . . . . 5 BUSHING, STEEL . . . . . . . . . . . . . . 8 GROMMET, 1/2”IDX1/4”GROOVE . 8 5/16”-18 ACORN NUT (BLACK) . . . 8 5/16”-18X2” BUTTN HD BOLT . . . . 3 3/8”-16X5” BOLT . . . . . . . . . . . . . . . 3 WELDMENT, DOOR HINGE . . . . . . 3

17 18

650588 NSS

19 20

101719 102948 101792 102886 651635 L50202 651636 L500022 L520003 L70069 101436 654028 654046 L70979

PRINTED IN U.S.A.

Description

21

22 3/8”-16 NYLON INSERT NUT . . . . . 3 BUMPER, DOOR . . . . . . . . . . . . . . 1

17

Description

Qty. Req.

HOLD OPEN/DOOR (SET) . . . . . . . 1 (includes item #18) [mounts to cab] 1/4”-20x1-1/2” BOLT . . . . . . . . . . . . 1 HOLD OPEN/DOOR STUD. . . . . . . 1 (included with item #16 as a set) GLASS MOUNT . . . . . . . . . . . . . . . 1 HANDLE, EXT. DOOR LOCKING . . 1 KEY ONLY . . . . . . . . . . . . . . . . . . . 1 LATCH RELEASE, INTERIOR . . . . 1 1/4-20X1-1/4” FLAT HD SCREW . . 2 1/4-20X5/8” BUTTN HD BOLT . . . . 1 M6-1X12 8.8 BOLT. . . . . . . . . . . . . 2 FLAT WASHER (BLACK) . . . . . . . . 1 1/4”-20 NYLON INSERT NUT . . . . 2 1/2” HOLE PLUG . . . . . . . . . . . . . . 2 STRIKER . . . . . . . . . . . . . . . . . . . . . 1 7/16” LOCK WASHER . . . . . . . . . . 1 7/16” FLAT WASHER . . . . . . . . . . . 1 7/16”-14 NUT . . . . . . . . . . . . . . . . . 1

913289/BP0208

Cab

642 / 842 / 844 Telehandler

Instrument Panel and Switches

1

2

6

5

4

3

7 8 9 17 10 Used with 99 H.P. Engine 16

15

13

14

12

11

5

6

19 3

4

7 8 9 18 10 Used with 115 H.P. Engine 14

913289/BP0208

18

13

12

11

PRINTED IN U.S.A.

642 / 842 / 844 Telehandler

Cab Instrument Panel and Switches

Ref. No.

Part No.

01bc 02bc 03 04 05 06 07 08 09 10 11 12 13 14 15b 16bc

L63640 L66437 L71075 101278 L71086 L71074 L71082 L71084 L71077 L71691 L71083 L71081 L71076 L71076 072340 L63610

Description

Qty. Req.

Ref. No.

Part No.

Description

Qty. Req.

GAUGE, FUEL . . . . . . . . . . . . . . . . 1 GAUGE, WATER TEMP. . . . . . . . . . 1 SWITCH, STEER MODE. . . . . . . . . 1 SWITCH, ENGINE FAULT. . . . . . . . 1 SWITCH, CLUTCH CUT OUT. . . . . 1 SWITCH, PARK BRAKE . . . . . . . . . 1 SWITCH, LIGHTS . . . . . . . . . . . . . . 1 SWITCH, TURN SIGNALS . . . . . . . 1 SWITCH, HAZARD LIGHTS . . . . . . 1 SWITCH, WPS . . . . . . . . . . . . . . . . 1 SWITCH, STROBE LIGHT . . . . . . . 1 SWITCH, ETHER . . . . . . . . . . . . . . 1 SWITCH, WIPER/WASHER . . . . . . 1 SWITCH, WIPER/WASHER . . . . . . 1 GAUGE, HOUR METER . . . . . . . . . 1 GAUGE, LIGHT CLUSTER . . . . . . . 1

17b

102882

18a

105636

19a

105554

a

Units equipped with a 115 HP Tier III engine. (electronic throttle pedal)

b

Units equipped with a 99 HP Tier II engine. (manual throttle pedal)

c

Back light kit #103227; for illuminating gauges.

PANEL, DASH . . . . . . . . . . . . . . . . . 1 (Does not include switches or gauges.)

PANEL, DASH . . . . . . . . . . . . . . . . . 1 (Does not include switches or gauges.)

DISPLAY, CAN & INSTRUMENTS . 1

Note: Switches shown in the illustrations or listed on this page are for reference purposes only. Your machine may be configured differently.

Note: Use PN L71088 Switch Hole Plug to cover switch hole when switches are not present.

PRINTED IN U.S.A.

19

913289/BP0208

Cab

642 / 842 / 844 Telehandler

Fuses, Wire Harnesses and Electrical

33

34

103104 DIODE PACK - FRAME HARNESS - LOCATED NEAR TRANSMISSION

F-N-R SHIFT MODULE LOCATED NEXT TO FUSES UNDER LOAD CHARTS

FUSES AND RELAYS LOCATED UNDER LOAD CHARTS ON SIDE DASH

26 28

23

RN

T AR ST

27 24

HO

25

29 30 SWITCHES LOCATED

31

22

ON LOWER DASH

18 19

21 32 20

FUSE AND RELAY REFERENCE 21 22

(Relay #2) - Change-over relay - PARK BRAKE (Relay #1) - Change-over relay - IGNITION

23 24 25 26 27 28

(Fuse #2) - 15 AMP fuse - (IGNITION) - transmission, park brake, WPS, steer select, injector (Fuse #4) - 25 AMP fuse - (IGNITION) - heater, gauges (Fuse #6) - 25 AMP fuse - (IGNITION) - front wiper motor (Fuse #5) - 25 AMP fuse - (IGNITION) - top wiper motor (Fuse #3) - 15 AMP fuse - (IGNITION) - lights, ether, clutch cutout (Fuse #1) - 15 AMP fuse - (BATTERY) - ignition switch, horn, brake lights, backup alarm

29 30 31 32

(Relay) - 20 AMP micro relay - top wiper (Relay) - 20 AMP micro relay - lights (Relay) - 20 AMP micro relay - bulb check (Relay) - 20 AMP micro relay - front wiper

913289/BP0208

20

PRINTED IN U.S.A.

642 / 842 / 844 Telehandler

Cab Fuses, Wire Harnesses and Electrical

Ref. No.

Part No.

18 19 20

L41848 089069 089070 105620

21 22 23 24 25 26 27 28 29 30 31 32 33 34

L70075 L70075 103099 103221 103221 103221 103099 103099 103100 103100 103100 103100 101877 103104

PRINTED IN U.S.A.

Description

Qty. Req.

Ref. No.

SWITCH, PUSH BUTTON. . . . . . . . 2 SWITCH, IGNITION (with keys) . . . 1 KEYS ONLY (comes as a pair) . . . 1 FUSE BOX / CANOPY HARNESS . 1 (Includes fuse box housing, does not include fuses or relays).

CHANGE OVER RELAY . . . . . . . . . 1 CHANGE OVER RELAY . . . . . . . . . 1 FUSE, MINI 15 AMP . . . . . . . . . . . . 1 FUSE, MINI 25 AMP . . . . . . . . . . . . 1 FUSE, MINI 25 AMP . . . . . . . . . . . . 1 FUSE, MINI 25 AMP . . . . . . . . . . . . 1 FUSE, MINI 15 AMP . . . . . . . . . . . . 1 FUSE, MINI 15 AMP . . . . . . . . . . . . 1 MICRO RELAY, 20 AMP . . . . . . . . . 1 MICRO RELAY, 20 AMP . . . . . . . . . 1 MICRO RELAY, 20 AMP . . . . . . . . . 1 MICRO RELAY, 20 AMP . . . . . . . . . 1 MODULE, F-N-R SHIFTER . . . . . . . 1 DIODE PACK, 4 DIODES . . . . . . . . 1 (part of frame wire harness)

00a 00a 00bd 00 00 00

21

Part No.

Description

Qty. Req.

--ITEMS NOT SHOWN -(Wire Harness) 105571 ECU INTERFACE HARNESS . . . . . 1 105573 ELECT. THROTTLE HARNESS . . . 1 105618 INSTRUMENTS HARNESS (T2). . . 1 105620 CANOPY HARNESS . . . . . . . . . . . . 1 102649 FNR SHIFTER HARNESS . . . . . . . 1 102645 FRAME HARNESS . . . . . . . . . . . . . 1 103104 DIODE PACK, 4 DIODES. . . . . . . . 1 (located in front of transmission) L500225 60 AMP MAXI FUSE . . . . . . . . . . . 1 (located near engine starter) (Miscellaneous) TURN SIGNAL FLASHER . . . . . . . . 1 (located through joystick cover) HORN . . . . . . . . . . . . . . . . . . . . . . . 1 GROUND STRAP . . . . . . . . . . . . . . 1

00

L63894

00 00

L41847 L630004

00 00 00 00

104952 104950 104951 L71083

a

Units equipped with a 115 HP Tier III engine. (electronic throttle pedal)

b

Units equipped with a 99 HP Tier II engine. (manual throttle pedal)

c

Not all connections or terminals are shown in this illustration. The fuse and relay blocks as shown are located under the load chart panel on the side dash.

d

Connects to canopy harness for machines with gauges (99 H.P. engines).

(Strobe light - Option) STROBE / AMBER . . . . . . . . . . . . . 1 HARNESS/ STROBE UPPER . . . . . 1 HARNESS/ STROBE DASH . . . . . . 1 SWITCH/ STROBE LIGHT . . . . . . . 1 (located in position #11 on dash)

913289/BP0208

Cab

642 / 842 / 844 Telehandler

Front and Rear Lights

1 2

3 4 FRONT OF CAB

FRONT

REAR COVER

7

9

8 7

FRONT

10

6 8

913289/BP0208

22

PRINTED IN U.S.A.

642 / 842 / 844 Telehandler

Cab Front and Rear Lights

Ref. No.

Part No.

01 02 03 04 06

07

L70039 L50145 L520005 101712 L70200 L50202 L50051 L500339

08

L70701

09

L500606

10

L71595

Description

Qty. Req.

Ref. No.

HEAD LIGHT . . . . . . . . . . . . . . . . . . 2 3/8” FLAT WASHER . . . . . . . . . . . . 2 3/8”-16 NYLON INSERT NUT . . . . . 2 GROMMET, 5/8” . . . . . . . . . . . . . . . 2 BACKUP ALARM. . . . . . . . . . . . . . . 1 1/4”-20X5/8” BOLT, BTNHEAD . . . . 2 1/4”-20 FLANGE NUT . . . . . . . . . . . 2 BEZEL, RUBBER . . . . . . . . . . . . . . 2 (included with item 8) LIGHT, BRAKE/TURN . . . . . . . . . . . 2 (includes item 7 bezel) . . . . . . . . . . .

BEZEL, RUBBER . . . . . . . . . . . . . . 1 (included with item 10) LIGHT, HALOGEN BACKUP . . . . . . 1 (includes item 9 bezel) JUMPER WIRE, BACKUP LIGHT . 1

100102

00a 00b

00

00 00

Part No.

Description

Qty. Req.

-- ITEMS NOT SHOWN -WIRE HARNESS, REAR LIGHTS. . 1 HARNESS, LIGHT PACKAGE . . . . 1 (dash to rear lights - includes the following diodes:) 103101 DIODE PACK (see below). . . . . . . 1 L500748 DIODE PACK (see below). . . . . . . 1 L500747 CLEAR COVER, DIODE PACK . . . 2 (see below) L63894 TURN SIGNAL FLASHER . . . . . . . . 1 (located under dash through joystick access cover) L70241 HARNESS, HEAD LIGHT . . . . . . . . 2 (dash to head lights) 103192 GROMMET, 13/16” . . . . . . . . . . . . . 2 (under dash for head light harness) 102647 102572

a

Standard wire harness, used when not equipped with turn signals.

b

Used with optional light package for units equipped with turn signals. Wire harness 102647 is not used when unit is equipped with turn signals.

Note: Refer to the Outer Boom - Front Section for the work lights and wire harness associated with the boom.

103101

L500748

DIODE PACK

DIODE PACK

L500747

LOCATED NEAR

LOCATED UNDER DASH

DIODE PACK

REAR LIGHTS

NEAR SWITCHES

CLEAR COVER

PRINTED IN U.S.A.

23

913289/BP0208

Cab

642 / 842 / 844 Telehandler

Heater

2

FRONT

3

4

5

1 6

10 7

8 2

7

9

913289/BP0208

24

PRINTED IN U.S.A.

642 / 842 / 844 Telehandler

Cab Heater

Ref. No.

Part No.

01

102907

02 03 04 05

103033 L63545 102944 102945 103036 L99983

PRINTED IN U.S.A.

Description

Qty. Req.

Ref. No.

Part No.

HEATER ASSEMBLY . . . . . . . . . . . 1 (Includes items 5, 6, 8, 9 and 10) BLOWER MOTOR (only) . . . . . . . . . 1

06 07 08 09 10

136305 L50202 L500163 137503 L500143

SWITCH, VARIABLE SPEED . . . . . 1 1/4”-20X5/8” BUTTN HD BOLT . . . 10 VALVE, WATER . . . . . . . . . . . . . . . . 1 LOUVER . . . . . . . . . . . . . . . . . . . . . 1 RESISTOR BLOCK . . . . . . . . . . . . . 1

00 00

NSS L500161

-- ITEMS NOT SHOWN-5/8” HEATER HOSE (10’) . . . . . . . . 1 HEATER HOSE CLAMP. . . . . . . . AR

GRILL, DEFROSTER . . . . . . . . . . . 2 INSTRUMENT PANEL. . . . . . . . . . . 1 DECAL, HEAT CONTROL. . . . . . . . 1 CONTROL, TEMPERATURE . . . . . 1 KNOB ONLY . . . . . . . . . . . . . . . . AR

25

Description

Qty. Req.

913289/BP0208

Cab

642 / 842 / 844 Telehandler

Steering Column Components

FRONT 1

3

2

5 7 4

6

10 9 8

T

LS

P

STEER MOTOR PORTS

F-N-R SHIFT MODULE LOCATED NEXT TO FUSES UNDER LOAD CHARTS

L

913289/BP0208

26

R

PRINTED IN U.S.A.

642 / 842 / 844 Telehandler

Cab Steering Column Components

Ref. No.

Part No.

01 02 03 04 05 06

103359 L41261 L69595 L50101 102783 L68772 L99425 105236

07

PRINTED IN U.S.A.

Description

Qty. Req.

Ref. No.

Part No.

CAP, STEERING WHEEL . . . . . . . . 1 NUT, STEERING WHEEL . . . . . . . . 1 STEERING WHEEL . . . . . . . . . . . . 1 M5X.8X35mm HX SKTHD BOLT . . 2 COLUMN, STEERING. . . . . . . . . . . 1 F-N-R/1-2-3 SHIFTER (includes #7) 1 BOOT . . . . . . . . . . . . . . . . . . . . . . 1 CLAMP, SHIFTER(included w/ #6) . 1

08 09 10

L52026 101880 101877

3/8”-16X1-1/4” BUTTN HD BOLT . . 4 MOTOR, STEER . . . . . . . . . . . . . . . 1 MODULE, F-N-R SHIFTER . . . . . . . 1

00

102649

-- ITEMS NOT SHOWN-WIRE HARNESS, FNR SHIFTER. . 1

27

Description

Qty. Req.

913289/BP0208

Cab

642 / 842 / 844 Telehandler

Seat

1

2

4

7

5

3

8

2

3 9

4

3 5

6

2

10

4 5 5

11

3

3 8

4 4

2

5

3

9 6

12 13

FRONT

SUSPENSION SEAT

(OPTION)

913289/BP0208

28

PRINTED IN U.S.A.

642 / 842 / 844 Telehandler

Cab Seat

Ref. No.

Part No.

01 02

210170

03 04 05 06 07a 08 09

L70364 210175 L510041 L50196 L50517 L70212 L70201 L50141 L50056

PRINTED IN U.S.A.

Description

Qty. Req.

Ref. No.

Part No.

SEAT . . . . . . . . . . . . . . . . . . . . . . . . 1 SEAT BELT (includes tethers) . . . . . 1 3” WIDE 2” WIDE 7/16”-20X1” BOLT . . . . . . . . . . . . AR 7/16” FLAT WASHER . . . . . . . . . . AR 7/16”-20 NYLON INSERT NUT . . AR BRACKET, TETHER . . . . . . . . . . . . 2 MOUNT, SEAT BELT . . . . . . . . . . . . 1 5/16” FLAT WASHER . . . . . . . . . . AR 5/6”-18 NYLON INSERT NUT . . . AR

10a 11 12b

100071 L50823 L68496

13c

103195

a

Used for standard seat only. Not used with suspension seat option.

b

Used for suspension seat option only.

c

Early units had the seat pedestal welded in and were not removable.

29

Description

Qty. Req.

SEAT RISER . . . . . . . . . . . . . . . . . . 1 5/16”-18X1” BOLT . . . . . . . . . . . . AR BELLOWS, SUSPENSION SEAT . . 1 (includes seatbelt / tether bracket) PEDESTAL / BOLT ON SEAT . . . . . 1

913289/BP0208

Cab

642 / 842 / 844 Telehandler

Brake Valve

CLUTCH CUT-OUT

(OPTION)

LOCATED IN CAB UNDER JOYSTICKS

4

10

3

2

5

1

6

11 BRAKE LIGHT

6

PRESSURE

8

9

SWITCH

7

Rear Axle Service Brake (left side tee)

Front Axle Service Brake (right side tee)

9

11

12 13 14

15

FRONT

913289/BP0208

30

PRINTED IN U.S.A.

642 / 842 / 844 Telehandler

Cab Brake Valve

Ref. No.

Part No.

01 02 03b 04a 05 06 07 08 09 10c 11 12 13 14 15

104428 L70428 L60986 104428 L51591 L444005 102842 102841 L63651 L63564 104022 102840 L446044 L62741 L63363

PRINTED IN U.S.A.

Description

Qty. Req.

SWITCH, PRESSURE 150 PSI. . . . 1 MANIFOLD, BRAKE LINE. . . . . . . . 1 PLUG, -4ORM SAE . . . . . . . . . . . . . 1 SWITCH, PRESSURE 150 PSI. . . . 1 ADAP, -40RM -4JICM 90 DEG . . . . 1 ADAP, -4ORM -4JICM STR. . . . . . . 3 HOSE, -4 A4/A6 66” . . . . . . . . . . . . 1 HOSE, -4 A4/A4 38” . . . . . . . . . . . . 1 HOSE, -4 A4/DM4 17” . . . . . . . . . . . 1 SWITCH, DIFF. PRESSURE . . . . . . 1 HOSE, -4 A4/DM4 20” . . . . . . . . . . . 1 HOSE, -4 A4/A6 90” . . . . . . . . . . . . 1 ADAP, -4 SWIVEL TEE . . . . . . . . . . 2 ADAP, HYDROMAX -4JICM STR . . 2 VALVE, MASTER CYLINDER . . . . . 2

31

Ref. No.

Part No.

Description

Qty. Req.

00

L66162

a

Units equipped with clutch cut-out option.

b

Units not equipped with clutch cut-out option.

c

Located in cab, inside of joystick access panel.

-- ITEMS NOT SHOWN-WIRE, 16ga. 6” . . . . . . . . . . . . . . . . 1 (ground wire for item #20)

913289/BP0208

Cab

642 / 842 / 844 Telehandler

Brake and Accelerator Pedals

FRONT

28

29

27 26 ELECTRONIC THROTTLE USED WITH

25

115 HP

24

1

MANUAL THROTTLE USED WITH 99 HP

22 23 3 2 22

21

5 4

9

7

6 20

8

19 18 10

17 11

16

11 12 13 14

12

15 14 13

913289/BP0208

32

PRINTED IN U.S.A.

642 / 842 / 844 Telehandler

Cab Brake and Accelerator Pedals

Ref. No.

Part No.

01 02 03 04

L63230 L50235 L50056 102785

05 06 07

102530 L50151 L48179

08 09 10 11 12 13 14 15 16 17 18 19 20 21 22a 23a

102529 L50628 L10465 L44859 L50607 L580005 L50072 102534 L50261 L50145 L520005 L50150 L510041 L63363 L63629 L62926

PRINTED IN U.S.A.

Description

Qty. Req.

Ref. No.

Part No.

PAD, BRAKE PEDAL . . . . . . . . . . . 1 5/16”-18X1-1/4” BOLT . . . . . . . . . . . 2 5/16”-18 FLANGE NUT . . . . . . . . . . 2 BRAKE LEVER ASSEMBLY . . . . . . 1 (includes item 7) BRAKE LINKAGE, WLDMNT . . . . . 1 1/2” FLAT WASHER . . . . . . . . . . . . 1 BRONZE BUSHING . . . . . . . . . . . . 2 (included with item 4) PIN, BRAKE LEVER PIVOT . . . . . . 1 ROLL PIN, .19X1 . . . . . . . . . . . . . . . 1 ZERK, GREASE 1/4”-28 . . . . . . . . . 1 PIN, CLEVIS 1/2”X27/64” . . . . . . . . 2 1/8”X1” COTTER PIN . . . . . . . . . . . 2 YOKE, CLEVIS 1/2”-13 . . . . . . . . . . 2 1/2”-13 NUT. . . . . . . . . . . . . . . . . . . 2 ROD, BRAKE VALVE . . . . . . . . . . . 1 3/8”-16X1-1/2” BOLT . . . . . . . . . . . . 6 3/8” FLAT WASHER . . . . . . . . . . . . 6 3/8”-16 NYLON INSERT NUT . . . . . 6 7/16” LOCK WASHER . . . . . . . . . . . 2 7/16”-20X1” BOLT . . . . . . . . . . . . . . 2 VALVE, BRAKE MASTER CYL. . . . 2 BRACKET, THROTTLE RETURN . . 2 SPRING, CABLE TENSION . . . . . . 1

24a

L68641 L52024 L50051 L98865 105502 105287 L52025 L530004 L50228 L50141

25b 26b 27b 28b 29b

33

Description

Qty. Req.

PEDAL, ACCELERATOR . . . . . . . . 1 1/4”-20X1” BUTTN HD BOLT . . . . . 3 1/4”-20 FLANGE NUT . . . . . . . . . . 3 BOOT . . . . . . . . . . . . . . . . . . . . . . . 1 THROTTLE PEDAL, ELECTRONIC 1 COVER, ELEC. THROTTLE . . . . . . 1 5/16”-18X3/4” BUTTN HD BOLT . . . 2 5/16”-18 RETAIN/CLIP NUT. . . . . . 2 5/16”-18X3/4” BOLT . . . . . . . . . . . . 2 5/16” FLAT WASHER . . . . . . . . . . . 2

00a

L63420 L64664 L64663

-- ITEMS NOT SHOWN-(Throttle) THROTTLE CABLE. . . . . . . . . . . . . 1 COUPLER (John Deere) . . . . . . . . 1 THROTTLE ROD (John Deere) . . . 1

00b

105573

(Throttle Wire Harness) WIRE HARNESS, THROTTLE . . . . 1

00

L561004

a

Units equipped with a 99 HP Tier II engine. (manual throttle pedal)

b

Units equipped with a 115 HP Tier III engine. (electronic throttle pedal)

(Brake) RETURN SPRING (Brake lever) . . . 1 (attaches to item 4)

913289/BP0208

Cab

642 / 842 / 844 Telehandler

Mounts

4 2 7

1 2 4 3

5

6

7 2

4 7 2

4

FRONT

913289/BP0208

34

PRINTED IN U.S.A.

642 / 842 / 844 Telehandler

Cab Mounts

Ref. No.

Part No.

01 02 03 04 05 06

102779 102782 102741 102781 101667 L50403

PRINTED IN U.S.A.

Description

Qty. Req.

Ref. No.

Part No.

1”-8X5-1/2” GR8 BOLT . . . . . . . . . . 1 1” SAE FLAT WASHER . . . . . . . . . . 7 RETAINER, CANOPY NUT . . . . . . . 1 1”-8 CLASS C LOCK NUT . . . . . . . 4 WASHER, CANOPY NUT . . . . . . . 1 3/8”-16X1-1/4” BOLT . . . . . . . . . . . . 2

07

102883

00

L63813

35

Description

Qty. Req.

1”-8X3-3/4” GR8 BOLT . . . . . . . . . . 3 -- ITEMS NOT SHOWN-HOLE PLUG, 2-1/2” DIA . . . . . . . . . 1 (plugs hole in cab where side bolt attaches)

913289/BP0208

Chassis

642 / 842 / 844 Telehandler

Outriggers (Option)

RIGHT 8

7 1

6

2

7 6

3 4 5

14

1 9 10 13

11 12

1 2

15 17

16

3 20

21

5

1 18

4

LEFT

19

FRONT

913289/BP0208

36

PRINTED IN U.S.A.

642 / 842 / 844 Telehandler

Chassis Outriggers (Option)

Ref. No.

Part No.

01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18

L50230 L69725 L70621 L69138 L69724 L50385 L50084 102566 L68807 L68807 L68807 L68807 L444004 Note a L70618 L70615 L70614 L64963

Description

Qty. Req.

Ref. No.

Part No.

Description

Qty. Req.

5/16”-18x3/4” BOLT . . . . . . . . . . . . 16 CAP, PIN LOCK. . . . . . . . . . . . . . . . 4 PIN, PIVOT . . . . . . . . . . . . . . . . . . . 4 BUSHING . . . . . . . . . . . . . . . . . . . . 6 CAP, PIVOT PIN . . . . . . . . . . . . . . . 4 3/4”-10X3” BOLT GR8 . . . . . . . . . . . 8 3/4”-10 STOVER LOCK NUT “C” . . 8 WLDMNT, OUTRIGGER MNT. . . . . 1 HOSE, -6 A8/DS8 54” . . . . . . . . . . . 1 HOSE, -6 A8/DS8 54” . . . . . . . . . . . 1 HOSE, -6 A8/DS8 54” . . . . . . . . . . . 1 HOSE, -6 A8/DS8 54” . . . . . . . . . . . 1 ADAP, -8ORM -8JICM STR. . . . . . . 4 CYLINDER, OUTRIGGER. . . . . . . . 2 BUSHING . . . . . . . . . . . . . . . . . . . . 2 WLDMNT, OUTRIGGER LEG . . . . . 2 BUSHING . . . . . . . . . . . . . . . . . . . . 2 PIN, PIVOT . . . . . . . . . . . . . . . . . . . 2

19 20 21

L64914 L520005 L50275

WLDMNT, OUTRIGGER PAD . . . . . 2 3/8”-16 CNTR LOCK NUT. . . . . . . . 2 3/8”-16X3” BOLT . . . . . . . . . . . . . . . 2

00 00

101658 L10465

-- ITEMS NOT SHOWN -DECAL, OUTRIGGER CONTROL . 1 ZERK, GREASE 1/4-28 STR . . . . AR

a

Refer to Hydraulic Section for cylinder part number.

Note: Refer to Hydraulic Section for more information regarding the outrigger control valve, hydraulic controller, cylinders and components.

HOSE LOCATOR 09 10 11 12

OUTRIGGER CYLINDER “LEFT SIDE” (extend) OUTRIGGER CYLINDER “LEFT SIDE” (retract) OUTRIGGER CYLINDER “RIGHT SIDE” (extend) OUTRIGGER CYLINDER “RIGHT SIDE” (retract)

Note:

For more information on hose routing for the Outrigger Option, refer to the Outrigger Main Valve / Controller pages located in the Hydraulic Section of this manual.

PRINTED IN U.S.A.

OUTRIGGER VALVE LEFT SECTION (extend) OUTRIGGER VALVE LEFT SECTION (retract) OUTRIGGER VALVE RIGHT SECTION (extend) OUTRIGGER VALVE RIGHT SECTION (retract)

37

913289/BP0208

Chassis

642 / 842 / 844 Telehandler

Hoods and Covers - Part 1 of 2

2

5

1

8

7 6

5

15

14 3 9 10 11 16

11 9

11

10 9

10 4

13 12

FRONT

913289/BP0208

38

PRINTED IN U.S.A.

642 / 842 / 844 Telehandler

Chassis Hoods and Covers - Part 1 of 2

Ref. No.

Part No.

01 02 03 04 05 06 07 08

104961 105037 105039 102423 104222 L64673 L50418 L50050

PRINTED IN U.S.A.

Description

Qty. Req.

Ref. No.

Part No.

HOOD, MID-SECTION . . . . . . . . . . 1 COVER, ACCESS . . . . . . . . . . . . . . 1 HOOD, FRONT . . . . . . . . . . . . . . . . 1 COVER, FRONT FRAME . . . . . . . . 1 LATCH . . . . . . . . . . . . . . . . . . . . . . . 2 HANDLE . . . . . . . . . . . . . . . . . . . . . 1 #10-32X1/2” SCREW . . . . . . . . . . . 2 #10-32 NUT . . . . . . . . . . . . . . . . . . . 2

09 10 11 12 13 14 15 16

650486 650810 L530004 650484 L41847 104225 L50655 105800

39

Description

Qty. Req.

5/16”-18X3/4” BOLT . . . . . . . . . . . AR 5/16” FLAT WASHER . . . . . . . . . . AR 5/16” RETAINED NUT CLIP . . . . . AR 5/16”X1/2” BOLT . . . . . . . . . . . . . . . 1 HORN, 12 VOLT . . . . . . . . . . . . . . . 1 LATCH, T-HANDLE . . . . . . . . . . . . . 2 #10-24X1/2” SCREW . . . . . . . . . . . 6 WEATHERSTRIP 18” . . . . . . . . . . . 1

913289/BP0208

Chassis

642 / 842 / 844 Telehandler

Hoods and Covers - Part 2 of 2

3

1

4 2 5

6

3 4 11

5 7

5 3

4 8 4 22 21

9 12 10

4 18

11 17 16

3

4

13

15

20 14 10 18

913289/BP0208

40

19

FRONT

PRINTED IN U.S.A.

642 / 842 / 844 Telehandler

Chassis Hoods and Covers - Part 2 of 2

Ref. No.

Part No.

01a 02a 03 04 05 06b 07 08 09 10 11 12 13 14 15 16 17 18 19

105569 104441 650486 650810 L530004 102431 104457 105128 650487 L50051 L65896 104440 105523 105524 L50050 L64673 L50418 L50214 L64695

PRINTED IN U.S.A.

Description

Qty. Req.

Ref. No.

Part No.

HOOD, TOP (99 H.P. engines) . . . . 1 HOOD, TOP (115 H.P. engines) . . . 1 5/16”X3/4” BOLT. . . . . . . . . . . . . . AR 5/16” FLAT WASHER . . . . . . . . . . AR FASTENER, RETAIN NUT . . . . . . AR HOOD, REAR . . . . . . . . . . . . . . . . . 1 BULKHEAD PANEL. . . . . . . . . . . . . 1 BULKHEAD PANEL MOUNT. . . . . . 1 5/16”X1” BOLT . . . . . . . . . . . . . . . AR 1/4” WHIZ NUT. . . . . . . . . . . . . . . AR GUIDE, NYLATRON 28” . . . . . . . . . 2 PANEL, SIDE RADIATOR L.H. . . . . 1 PANEL, ENGINE L.H. . . . . . . . . . . . 1 PANEL, ENGINE R.H. . . . . . . . . . . . 1 #10-32 NUT . . . . . . . . . . . . . . . . . AR HANDLE . . . . . . . . . . . . . . . . . . . . . 2 #10-32X1/2” SCREW . . . . . . . . . . AR 1/4”X1” BOLT . . . . . . . . . . . . . . . . AR SLIDE, NYLATRON 4”. . . . . . . . . . . 4

20 21 22

L50056 104439 L520004

5/16” WHIZ NUT. . . . . . . . . . . . . . AR PANEL, SIDE RADIATOR R.H. . . . . 1 5/16” NUT . . . . . . . . . . . . . . . . . . . AR

00 00 00 00

L50333 L50519 L50684 L50084

-- ITEMS NOT SHOWN -(Counterweight) BOLT, COUNTERWEIGHT 3”. . . . AR NUT, COUNTERWEIGHT. . . . . . . AR BOLT, COUNTERWEIGHT 11”. . . AR NUT (for L50684 bolt). . . . . . . . . . AR

a

Two different hoods are used based on the engine application; refer to the placement of the access holes in the top of the hood when ordering.

b

Refer to the Cab - Front and Rear Lights section for the taillights and back-up alarm.

41

Description

Qty. Req.

913289/BP0208

Chassis

642 / 842 / 844 Telehandler

Fuel Tank and Battery

FRONT

8 7

19 9 10

18 16

20

17

6 11

12

14 15

21

5 3

4 13

2

22 23 24

1

25 26 34

33

27

28

31 30

Fuel Lines (back side of tank)

913289/BP0208

26 32 29

42

PRINTED IN U.S.A.

642 / 842 / 844 Telehandler

Chassis Fuel Tank and Battery

Ref. No.

Part No.

01 02 03 04 05 06

12 13 14 15 16

102505 101567 L50286 L520019 103892 102506 103208 L70225 L99157 L64673 L50418 L50050 L50755 L64672 L68133 L68134 L68135 L63546 L41854 NSS L61867

17

104303

18 19 20 21

L63756 103991 L520003 081379

07 08

09 10 11

PRINTED IN U.S.A.

Description

Qty. Req.

Ref. No.

WELDMENT, FUEL TANK . . . . . . . . 1 GROMMET, FUEL TANK. . . . . . . . . 1 1/2”-13X1-3/4” BOLT . . . . . . . . . . . . 6 1/2”-13 NYLON INSERT NUT . . . . . 6 PLATE, TOOLBOX BOTTOM . . . . . 1 TOOLBOX COVER, WELDMENT. . 1 GASKET (1/8”X1/2”X80”) . . . . . . . . 1 CAMLOCK . . . . . . . . . . . . . . . . . . . . 1 KEY ONLY (stamped CH751) . . . . 1 HANDLE, HOOD . . . . . . . . . . . . . . . 1 #10-32X1/2” RND HD SCREW . . . . 2 #10-32 NUT . . . . . . . . . . . . . . . . . . 2 5/16”-18 ACORN NUT . . . . . . . . . AR STUD, HINGE . . . . . . . . . . . . . . . . . 2 SCREW, CAPTIVE . . . . . . . . . . . . . 2 SCREW, RETAINER . . . . . . . . . . . 2 SCREW, RECEPTACLE . . . . . . . . . 2 GROMMET . . . . . . . . . . . . . . . . . . . 1 GASKET, SENDER . . . . . . . . . . . . . 1 GASKET, FUEL CAP ASSEMBLY . . 1 SENDER/FUEL LEVEL . . . . . . . . . . 1 (includes #14 Gasket) CAP/FUEL ASSEMBLY . . . . . . . . . 1 (pressurized) MIRROR, 6.5X10 CONVEX . . . . . . 1 MIRROR BRACKET . . . . . . . . . . . . 1 1/4” NYLON INSERT NUT . . . . . . . 1 5/16”x1/2 FLAT LOCK BOLT . . . . . . 4

22

Part No.

Qty. Req.

24 25 26 27 28 29 30 31 32 33 34

101955 101960 101963 L64362 L530003 L61117 L70146 101463 L52025 L50061 NSS L446025 L445005 L68619 102861

CABLE, NEG BATTERY . . . . . . . . . 1 Note a POWER PLUG, PLUG. . . . . . . . . . 1 #8 DEUTSCH SOCKET . . . . . . . . 1 Note b CABLE, POS BATTERY . . . . . . . . . 1 Note a POWER PLUG, RECEPTACLE. . . 1 #8 DEUTSCH PIN . . . . . . . . . . . . . 1 Note b 3/8”-16 WINGNUT . . . . . . . . . . . . . . 2 BATTERY HOLDDOWN BAR . . . . . 1 ROD, BATTERY HOLDDOWN . . . . 2 PLATE, BATTERY ACCESS . . . . . . 1 5/16”-18X3/4” BHSCS . . . . . . . . . . . 4 3/8”-16 FLANGE NUT . . . . . . . . . . . 4 12VDC BC1 4DLT BATTERY . . . . . 1 ADAP, PLUG -8 ORING SAE . . . . . 1 ADAP, -8ORM -6JICM 90 . . . . . . . . 2 HOSE, 3/8” X 73” (supply). . . . . . . . 1 HOSE, 1/4” X 73” (return) . . . . . . . . 1

00

L630004

-- ITEMS NOT SHOWN -GROUND STRAP . . . . . . . . . . . . . . 1

a

Units equipped with a 115 HP Tier III engine. (electronic throttle pedal)

b

Units equipped with a 99 HP Tier II engine. (manual throttle pedal)

101954 101961 101962 L630001 23

43

Description

913289/BP0208

Chassis

642 / 842 / 844 Telehandler

Hydraulic Reservoir

To hydraulic cooler area in rear of machine

FRONT

1 4

30

5 6 7 33 8

29 9

Hydraulic Filter Assembly (Item #27)

28 10 27

11 12

34

26 35

13

14

25

24

23 22 36

21

14 19

31

20

19

32

15 Return Hose (Outrigger Option)

18 Hydraulic Tank (Rear Side)

913289/BP0208

44

17 16 13

PRINTED IN U.S.A.

642 / 842 / 844 Telehandler

Chassis Hydraulic Reservoir

Ref. No.

Part No.

01 04 05 06 07 08 09 10 11 12c 13 14 15 16 17 18 19 20 21 22 23 24 25a 26

L64599 L50364 102525 102524 P470472 L50823 L50141 L65142 L65144 102194 L442023 L63309 102946 L69904 102843 L63383 L445003 L444002 L50261 L50145 L65211 L446025 L446047 134756

Description

Qty. Req.

Ref. No.

Part No.

TUBE ASSEMBLY . . . . . . . . . . . . . . 1 1/4”-20X1-1/2” BOLT . . . . . . . . . . . . 2 PLATE, TOP CUSHION. . . . . . . . . . 1 CLAMP, CUSHION TUBE . . . . . . . . 1 FILL CAP ASSEMBLY . . . . . . . . . . . 1 5/16”-18X1” BOLT . . . . . . . . . . . . . 10 5/16” FLAT WASHER . . . . . . . . . . 10 ACCESS COVER . . . . . . . . . . . . . . 1 GASKET . . . . . . . . . . . . . . . . . . . . . 1 HYDRAULIC TANK.. . . . . . . . . . . . . 1 ADAP, -24JICM 24NPTM 90 . . . . . . 1 HOSE, -24 A24/A24 35” . . . . . . . . . 1 HOSE, -4 A6/DS6 18” . . . . . . . . . . . 1 HOSE, 4 A6/DS6 20”. . . . . . . . . . . . 1 HOSE, -4 A6/D6 35” . . . . . . . . . . . . 1 HOSE, -6 A6/DS8 52” . . . . . . . . . . . 1 ADAP, -6ORM -6JICM 90 DEG . . . . 2 ADAP, -6ORM -6JICM STR. . . . . . . 2 3/8”-16X1-1/2” BOLT . . . . . . . . . . . . 2 3/8” FLAT WASHER . . . . . . . . . . . . 2 3/8”-16 RETAINED NUT . . . . . . . . . 2 PLUG, -8 ORING SAE. . . . . . . . . . . 1 PLUG, -12 ORING SAE. . . . . . . . . . 1 SIGHT GLASS. . . . . . . . . . . . . . . . . 1

27

101879

28 29 30 31b 32b 33 34 35

L50403 P472566 L64856 L445001 102813 102964 L97489 102965

36

L60653

Description

Qty. Req.

FILTER ASY. . . . . . . . . . . . . . . . . . . 1 (Includes items 33-35) 3/8”-16X1-1/4” BOLT . . . . . . . . . . . 4 ADAP, -20ORM -16JICM STR. . . . . 1 ADAP, -16JICM -16JICFS 90 . . . . . 1 ADAP, -12ORM -12JICM 90 . . . . . . 1 HOSE, -12 A12/DS12 30” . . . . . . . . 1 O-RING, FILTER . . . . . . . . . . . . . . . 1 HYDRAULIC FILTER ELEMENT. . . 1 SEAL KIT (three o-rings) . . . . . . . . . 1 (includes item 33) ADAP, -6JICM -6JICFS 90 . . . . . . . 1

-- ITEMS NOT SHOWN --

00d 00d 00d

a b c d

(located inside hydraulic reservoir w/tank) L72419 ADAP, 1-1/2” NPT 90 ELBOW . . . . 1 L61620 ADAP, 1-1/2” PIPE NIPPLE. . . . . . . 1 L49327 STRAINER, HYD. OIL . . . . . . . . . . . 1

Units not equipped with outriggers.

Units equipped with outriggers.

The hydraulic tank includes the items with a note “d” listed under “Items Not Shown.”

Included with hydraulic tank.

HOSE LOCATOR 01 14 15 16 17 18 32

HYDRAULIC TUBE (from hyd. tank) HYDRAULIC RESERVOIR RETURN (bottom) HYDRAULIC RESERVOIR RETURN (return manifold) HYDRAULIC RESERVOIR RETURN (return manifold) HYDRAULIC RESERVOIR RETURN (return manifold) HYDRAULIC RESERVOIR RETURN (return manifold) HYDRAULIC RESERVOIR RETURN (front)

PRINTED IN U.S.A.

45

HYD. COOLER “UPPER” HYDRAULIC PUMP “IN” FLOW DIVIDER “T” PRIORITY VALVE “T” JOYSTICK (lift/extend controller) “T” STEER MOTOR “T” OUTRIGGER VALVE “OUT” (return to tank)

913289/BP0208

WPS

642 / 842 / 844 Telehandler

Boom Components

2

1 3

(Attached to Personnel Work Platform)

4

110 “

5 612”

Ref. No.

Part No.

00

L71729

01 02 03

102408 L71726 L71725

913289/BP0208

Description

Qty. Req.

Ref. No.

Part No.

REMOTE SWITCH W/CABLE. . . . . 1 (Includes item 1-4) CABLE ASSEMBLY . . . . . . . . . . . . . 1 REMOTE STOP SWITCH . . . . . . . . 1 REMOTE SWITCH ENCLOSURE. . 1

04 05

L71750 L71732

46

Description

Qty. Req.

REMOTE SWITCH POUCH . . . . . . 1 REMOTE SWITCH HARNESS . . . . 1 (Consists of two cables)

PRINTED IN U.S.A.

642 / 842 / 844 Telehandler

WPS Chassis Components

Located under tank/engine cover attached to inner frame

1 2

5 4 Located under dash in Joystick Access Cover

3

Chain and Shackle (Used to secure Personnel Work Platform)

Ref. No.

Part No.

01 02 03 04a 05a

L71553 102321 104078 L71752 L71751

Description

Qty. Req.

LEVEL SENSOR . . . . . . . . . . . . . . . 1 MANIFOLD, PWP/WPS. . . . . . . . . . 1 PWP/WPS CONTROL MODULE . . 1 5/16” CHAIN SHACKLE . . . . . . . . . 1 5/16” CHAIN GR40 16 LINKS . . . . 1

Ref. No.

Part No.

00

L71691

00

a

PRINTED IN U.S.A.

47

Description

Qty. Req.

-- ITEMS NOT SHOWN -PWP/WPS SWITCH . . . . . . . . . . . . 1 (located on dash) 104064 PWP/WPS WIRE HARNESS . . . . . 1 (under dash and to level sensor) Chain shackle and chain are used to secure the Personnel Work Platform.

913289/BP0208

Radio Remote Control

642 / 842 / 844 Telehandler

Transmitter and Receiver

1

3

2

4 7

5

6

TO PWP/WPS HARNESS AND TO RADIO REMOTE MANIFOLD AT REAR OF MACHINE

913289/BP0208

48

PRINTED IN U.S.A.

642 / 842 / 844 Telehandler

Radio Remote Control Transmitter and Receiver

Ref. No.

Part No.

00

103744

01a 02 03 04 05 06 07

103479 103482 103480 NSS 103475 103476 104675

PRINTED IN U.S.A.

Description

Qty. Req.

COMPLETE, RADIO REMOTE . . . . 1 (Includes all items shown) REMOTE TRANSMITTER. . . . . . . . 1 SWITCH, TOGGLE 3 POS. MIL . . . 4 REMOTE RECEIVER . . . . . . . . . . . 1 ENCLOSURE / CIRCUIT BOARD. . 1 LANYARD (wire cable) . . . . . . . . . . 1 SNAP RING, LANYARD . . . . . . . . . 1 LABEL . . . . . . . . . . . . . . . . . . . . . . . 1

49

Ref. No.

Part No.

Description

Qty. Req.

00b 00c

103424 104985

a

Requires programming; refer to “Radio Remote Operators manual“ included with the Radio Remote Control at the time of purchase.

b

Used on earlier models. This harness contains one relay and NO diodes. It also connects to the engine starter relay.

c

Used on later models. This harness contains multiple diode packs, and connects to the ignition switch and start button inside the cab.

-- ITEMS NOT SHOWN -HARNESS, RADIO REMOTE . . . . . 1 HARNESS, RADIO REMOTE . . . . . 1

913289/BP0208

Engine

642 / 842 / 844 Telehandler

External Components - 115 H.P. Engine 3

4

2 1 7 6

8 9 24

26

25

10

23

22

21 12 19

14

20

13 15

FRONT 16 17 18

913289/BP0208

50

PRINTED IN U.S.A.

642 / 842 / 844 Telehandler

Engine External Components - 115 H.P. Engine

Ref. No.

Part No.

01 02 03 04 06 07 08 09 10 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26

L50209 L41179 101924 L520003 104981 L68616 105192 105193 105817 102200 L50305 L50319 102201 L64124 L64197 L520007 210049 L99966 L447005 L65570 L50538 L50549 104453 NSS

Description

Qty. Req.

Ref. No.

1/4”X1/2” BOLT . . . . . . . . . . . . . . . . 2 RELAY, ENGINE STARTER . . . . . . 1 MOUNT, RELAY . . . . . . . . . . . . . . . 1 1/4” NUT . . . . . . . . . . . . . . . . . . . . . 2 FUEL FILTER MOUNT . . . . . . . . . . 1 BRACKET, ALTERNATOR. . . . . . . . 1 ADAP., ST MJ04 MM12 . . . . . . . . . .1 HOSE, -4 FJSO4 FJSO4 20” . . . . .1 FAN BELT . . . . . . . . . . . . . . . . . . . . 1 ENGINE MOUNT (right) . . . . . . . . . 1 M16-2X35M BOLT GR8.8 . . . . . . . . 4 5/8”-11X3-1/2” BOLT . . . . . . . . . . . . 2 ENGINE MOUNT (left) . . . . . . . . . . 1 MOUNT, VIBRATION ISOLATOR . . 2 WASHER, ISOLATOR MOUNT. . . . 4 5/8”-11 NYLON INSERT NUT . . . . . 2 ADAP, M18 -6NPTF STR (long) . . . 1 SHUTOFF, MANUAL/WATER . . . . . 1 ADAP, M18 10 BEAD STR . . . . . . . 1 ENGINE BLOCK HEATER (opt.). . . 1 #8-32 NUT . . . . . . . . . . . . . . . . . . . . 2 #8-32X5/8” SCREW . . . . . . . . . . . . 2 ECU MOUNT. . . . . . . . . . . . . . . . . . 1 ECU (contact John Deere) . . . . . . . 1

Part No.

Description

Qty. Req.

00 00

-- ITEMS NOT SHOWN -(Electrical) 105571 HARNESS (ECU Interface) . . . . . . . 1 105573 HARNESS (Throttle) . . . . . . . . . . . . 1

00

102926

00a

L70629

00

L71081

00 00 00 00

104341 L68619 102861 210047

a

Ether canister assembly is located on the rightrear side of machine. Thermostat is located on engine block, and switch is located on dash.

(Ether - Optional) HARNESS, ETHER KIT . . . . . . . . . 1 (includes 21” BLU/WHT jumper wire) ETHER KIT (optional) . . . . . . . . . . . 1 (includes: thermostat, atomizer, valve bracket, fitting, clamp and tubing. Does not include ether canister.)

SWITCH, ROCKER (ether) . . . . . . . 1 (located in dash panel) (Fuel Line) HOSE END, -5 JICF PUSHON . . . . 1 HOSE, 3/8” X 73” (supply). . . . . . . . 1 HOSE, 1/4” X 73” (return) . . . . . . . . 1 ADAP., -6MFS -6FFSS 900 . . . . . . . 1

ETHER KIT

-- OPTIONAL --

CLAMP

ATOMIZER

THERMOSTAT

VALVE - BRACKET

TUBING

FITTING

PRINTED IN U.S.A.

51

913289/BP0208

Engine

642 / 842 / 844 Telehandler

External Components - 99 H.P. Engine

4

2

19

3

5

18

20 17

15

14

09

08 21 22 23 07

6

10

FRONT

11 12 13

913289/BP0208

52

PRINTED IN U.S.A.

642 / 842 / 844 Telehandler

Engine External Components - 99 H.P. Engine

Ref. No.

Part No.

02 03

L41179 L68571 L50209 L520003 L64437 L69166 103626 102200 102201 L50305 L50319 L64124 L64197 L520007 210049 L99966 L68613 L447005 L68616 105281 L64664 L50050 L64663

04 05 06 07 08 09 10 11 12 13 14 15 17 18 19 20 21 22 23

Description

Qty. Req.

RELAY, ENGINE STARTER . . . . . . 1 MOUNT, RELAY . . . . . . . . . . . . . . . 1 1/4”X1/2” BOLT . . . . . . . . . . . . . . . . 1 1/4” NUT . . . . . . . . . . . . . . . . . . . . . 2 SENDER, WATER TEMP . . . . . . . . 1 FUEL LINE TUBE . . . . . . . . . . . . . . 1 SENDER, OIL PRESSURE . . . . . . . 1 ENGINE MOUNT (right) . . . . . . . . . 1 ENGINE MOUNT (left) . . . . . . . . . . 1 M16-2X35M BOLT GR8.8 . . . . . . . . 4 5/8”-11X3-1/2” BOLT . . . . . . . . . . . . 2 MOUNT, VIBRATION ISOLATOR . . 2 WASHER, ISOLATOR MOUNT. . . . 2 5/8”-11 NYLON INSERT NUT . . . . . 2 ADAP, M18 -6NPTF STR (long) . . . 1 SHUTOFF, MANUAL/WATER . . . . . 1 FAN BELT . . . . . . . . . . . . . . . . . . . . 1 ADAP, M18 10 BEAD STR . . . . . . . 1 BRACKET, ALTERNATOR. . . . . . . . 1 BRACKET, THROTTLE . . . . . . . . . 1 COUPLER, ROD TO CABLE . . . . . 1 #10-32 NUT . . . . . . . . . . . . . . . . . . 2 ROD, THROTTLE EXTEND . . . . . . 1 BALL JOINT #10-32 . . . . . . . . . . . . 1 with 5/16” stud with 1/4” stud #10-32 NUT . . . . . . . . . . . . . . . . . . 1

L580008 L580009 L50050

Ref. No.

Part No.

Description

Qty. Req.

00

L65570

00b

L63420

00

105618

00

102926

00a

L70629

00

L71081

00 00 00

104341 L68619 102861

a

Ether canister assembly is located on the rightrear side of machine. Thermostat is located on engine block, and switch is located on dash.

-- ITEMS NOT SHOWN -ENGINE BLOCK HEATER (opt.). . . 1 (Throttle Cable) CABLE, THROTTLE . . . . . . . . . . . . 1 (Electrical) HARNESS, T2 INSTRUMENT . . . . 1 (Ether - Optional) HARNESS, ETHER KIT . . . . . . . . . 1 (includes 21” BLU/WHT jumper wire) ETHER KIT (optional) . . . . . . . . . . . 1 (includes: thermostat, atomizer, valve bracket, fitting, clamp and tubing. Does not include ether canister.)

SWITCH, ROCKER (ether) . . . . . . . 1 (located in dash panel) (Fuel Line) HOSE END, -5 JICF PUSHON . . . . 1 HOSE, 3/8” X 73” (supply). . . . . . . . 1 HOSE, 1/4” X 73” (return) . . . . . . . . 1

ETHER KIT

-- OPTIONAL --

CLAMP

ATOMIZER

THERMOSTAT

VALVE - BRACKET

TUBING

FITTING

PRINTED IN U.S.A.

53

913289/BP0208

Engine

642 / 842 / 844 Telehandler

Air Intake - 115 H.P. Engine

1

FRONT

3

4

2

6

19

16 17

9

18

9

5

7

8

15

11

12

13

9

Pre-Cleaner (Option)

14

13 9 10

913289/BP0208

54

PRINTED IN U.S.A.

642 / 842 / 844 Telehandler

Engine Air Intake - 115 H.P. Engine

Ref. No.

Part No.

00

105073

01 02 03 04 05 06 07 08 09

NSS 137659 105070 105071 NSS 105059 650545 L50056 L51781

PRINTED IN U.S.A.

Description

Qty. Req.

Ref. No.

Part No.

AIR CLEANER ASSEMBLY. . . . . . .1 (Includes 1-5.)

END CAP . . . . . . . . . . . . . . . . . . . . .1 EJECTOR/DUST . . . . . . . . . . . . . . .1 ELEMENT, PRIMARY . . . . . . . . . . .1 ELEMENT, SECONDARY . . . . . . . .1 HOUSING, AIR CLEANER . . . . . . .1 CLAMP, AIR CLEANER MOUNT . .1 5/6”X1-1/4” BOLT . . . . . . . . . . . . . .2 5/16” NUT . . . . . . . . . . . . . . . . . . . .2 ADJUST. CLAMP, #72 . . . . . . . . .AR

10 11 12 13 14 15 16 17 18 19

L64864 105075 101926 L70467 L120041 105076 104464 L51099 105072 183629

55

Description

Qty. Req.

90o RUBBER ELBOW, 4” DIA. . . . .1 INLET HOOD/CAP . . . . . . . . . . . . .1 PRE-CLEANER (option) . . . . . . . . .1 CLAMP, T-BOLT 3-1/2” . . . . . . . . . .2 90o RUBBER ELBOW, 3” DIA. . . . .1 INTAKE TUBE . . . . . . . . . . . . . . . . .1 BRACKET, AIR INTAKE . . . . . . . . .1 CLAMP, #52 SAE . . . . . . . . . . . . .AR COUPLER, 4” w/TAP . . . . . . . . . . .1 INDICATOR, RESTRICTION 30in. .1

913289/BP0208

Engine

642 / 842 / 844 Telehandler

Air Intake - 99 H.P. Engine

1 3

FRONT 4

2

7

8 5 9 11

10 6 13

12

10 18

10

16

14

8 10 8 Pre-Cleaner (Option)

17

15

913289/BP0208

56

PRINTED IN U.S.A.

642 / 842 / 844 Telehandler

Engine Air Intake - 99 H.P. Engine

Ref. No.

Part No.

00

136383

01 02 03 04 05 06

NSS 137659 137498 137501 NSS 136443 L50235 L50056 L64863 L51781 103088

07 08 09

PRINTED IN U.S.A.

Description

Qty. Req.

Ref. No.

Part No.

AIR CLEANER ASSEMBLY. . . . . . .1 (Includes 1-5) END CAP . . . . . . . . . . . . . . . . . . . . .1 EJECTOR/DUST . . . . . . . . . . . . . . .1 ELEMENT, PRIMARY . . . . . . . . . . .1 ELEMENT, SECONDARY . . . . . . . .1 HOUSING, AIR CLEANER . . . . . . .1 CLAMP, AIR CLEANER MOUNT . .1 5/16”X1-1/4” BOLT . . . . . . . . . . . . .2 5/16” WHIZ NUT . . . . . . . . . . . . . . .2 INLET HOOD/CAP . . . . . . . . . . . . .1 ADJUST. CLAMP, #72 . . . . . . . . .AR REDUCER, 3.84” - 3.25” . . . . . . . . .1

10 11 12 13 14 15

L51099 183629 103271 L68545 102535 L120041

16 17 18

-- OPTIONAL PRECLEANER -102974 REDUCER, 4” - 3” . . . . . . . . . . . . . .1 L64864 90o RUBBER ELBOW, 4” DIA. . . . .1 101926 PRECLEANER . . . . . . . . . . . . . . . .1

57

Description

Qty. Req.

CLAMP, #52 SAE . . . . . . . . . . . . .AR INDICATOR, RESTRICTION 30in. .1 ADAPTER, RUBBER W/TAP . . . . .1 INTAKE TUBE . . . . . . . . . . . . . . . . .1 BRACKET . . . . . . . . . . . . . . . . . . . .1 90o RUBBER ELBOW, 3” DIA. . . . .1

913289/BP0208

Engine

642 / 842 / 844 Telehandler

Exhaust

FRONT 1

2

3

4

5

11 11

9 8

6

10 7

913289/BP0208

58

PRINTED IN U.S.A.

642 / 842 / 844 Telehandler

Engine Exhaust

Ref. No.

Part No.

01

02 03

04

105214 L68544 L99434 104460 L65018 L64764 L50261 L50145 L520005

05

06 07

08

L60492 L120047 L64572 104978 L64572 L50367 L50145 L520005 L50151

PRINTED IN U.S.A.

Description

Qty. Req.

Ref. No.

Part No.

PIPE, OUTLET EXHAUST . . . . . . .1 Note a Note b TURBO CLAMP . . . . . . . . . . . . . . . .1 TAIL PIPE . . . . . . . . . . . . . . . . . . . .1 Note a Note b HANGER . . . . . . . . . . . . . . . . . . . . .1 3/8”-16X1-1/2” BOLT . . . . . . . . . . .1 3/8” FLAT WASHER . . . . . . . . . . . .1 3/8”-16 NYLON INSERT NUT . . . .1 MUFFLER CLAMP . . . . . . . . . . . . .1 Note a (3”) Note b (2-1/2”) BRACKET . . . . . . . . . . . . . . . . . . . .1 STRAP . . . . . . . . . . . . . . . . . . . . . .1 Note a Note b 3/8”-16X1” BOLT . . . . . . . . . . . . . .1 3/8” FLAT WASHER . . . . . . . . . . . .1 3/8”-16 NYLON INSERT NUT . . . .1 1/2” FLAT WASHER . . . . . . . . . . . .2

09 10

L50705

11

Qty. Req.

104976 L64821 L60492

M12-1.75X30 C8 BOLT . . . . . . . . . .2 MUFFLER . . . . . . . . . . . . . . . . . . . .1 Note a Note b CLAMP 3” . . . . . . . . . . . . . . . . . . . .2

105820 L68796

-- ITEMS NOT SHOWN -CATALYTIC PURIFIER (option) . . .1 Note a Note b

00

59

Description

a

Units equipped with a 115 H.P. engine. (electronic throttle pedal)

b

Units equipped with a 99 H.P. engine. (manual throttle pedal)

913289/BP0208

Engine

642 / 842 / 844 Telehandler

Radiator and Coolers (115 H.P. Engine) - Part 1 of 2

FRONT

1 2

LEFT 26

7

8 6

5 27

25

3

21

28

4

23 24 18

6 22 20 9 21 19

10

29 14

16 14

14

2 1

RIGHT

15 17

18

7

TO HYDRAULIC TANK FILTER

30

11

14 12

Radiator and Coolers for 115 H.P. Engine

913289/BP0208

60

PRINTED IN U.S.A.

642 / 842 / 844 Telehandler

Engine

Radiator and Coolers (115 h.p. Engine) - Part 1 of 2 Ref. No.

Part No.

01 02 03 04 05 06 07 08 09 10 11 12

650487 654024 104454 L70521 105563 104455 650810 650484 650486 L50056 L64599 105691

14 15 16

L51590 210148 210149

PRINTED IN U.S.A.

Description

Qty. Req.

Ref. No.

Part No.

5/16”-18X1” BOLT . . . . . . . . . . . .AR 5/16” LOCK WASHER . . . . . . . . .AR FAN, SUCTION 22” . . . . . . . . . . . . .1 SPACER, FAN 2” . . . . . . . . . . . . . . .1 FAN SHROUD . . . . . . . . . . . . . . . . .1 FAN GUARD . . . . . . . . . . . . . . . . . .2 5/16” FLAT WASHER . . . . . . . . . .AR 5/16”X1/2” BOLT . . . . . . . . . . . . . .AR 5/16”X3/4” BOLT . . . . . . . . . . . . .AR 5/16”-18 WHIZ NUT . . . . . . . . . . .AR TUBE ASSEMBLY . . . . . . . . . . . . . .1 HOSE, -16 A16/DS16 29” . . . . . . . .1 (To main valve.) . . . . . . . . . . . . . . . .1 ADAP., -16ORM -16JICM ST. . . . . .4 3/8”-16X2” STUD . . . . . . . . . . . . . . .4 3/8” SHIM, SLOTTED . . . . . . . . . . .4

17 18 19 20 21 22 23 24 25a 26 27a 28 29 30

102072 L51621 105624 105623 L61092 102850 L63406 L47212 104436 104458 104932 656117 L40805 L50061

a

Radiator cap included with radiator assembly.

61

Description

Qty. Req.

COLD START BYPASS . . . . . . . . . .1 ADAP., -16ORM -16JICM 90O. . . . .2 TUBE, LOWER (HOC) . . . . . . . . . .1 TUBE, UPPER (HOC) . . . . . . . . . . .1 ADAP., -16ORM -12JICM 90O. . . . .2 HOSE, -12 A12/DS12 102” . . . . . . .1 HOSE, -12 A12/DS12 114” . . . . . . .1 CLAMP, VINYL 3/8” . . . . . . . . . . . . .1 RADIATOR/COOLER ASSY. . . . . . .1 MOUNT, TOP HOOD . . . . . . . . . . . .1 RADIATOR CAP . . . . . . . . . . . . . . .1 M10-1.5X70, BOLT . . . . . . . . . . . . .4 RADIATOR DRAIN VALVE . . . . . . . 1 3/8” WHIZ LOCK NUT. . . . . . . . . . . 4

913289/BP0208

Engine

642 / 842 / 844 Telehandler

Radiator and Coolers (115 H.P. Engine) - Part 2 of 2 Radiator and Coolers for 115 H.P. Engine

FRONT 12

11 4

1

11

2

5

17 3

8

16 18

6 14

8 15

12

11

11 8 11

7

25 24 11

9

11 CAC - Lower Tube Assembly (Late Style)

11

23

22 11 21

CAC - Lower Tube Assembly (Early Style)

913289/BP0208

62

20

PRINTED IN U.S.A.

642 / 842 / 844 Telehandler

Engine

Radiator and Coolers (115 h.p. Engine) - Part 2 of 2 Ref. No.

Part No.

01 02 03 04a 05 06e 07 08 09 11 12 14e 15e 16 17 18

104929 104930 104931 104932 NSS NSS L40805 L76020 104451 105175 104452 NSS NSS 104450 104449 656013

PRINTED IN U.S.A.

Description

Qty. Req.

CHARGE AIR COOLER (section) . .1 RADIATOR (section) . . . . . . . . . . . .1 COOLER, TRANS/HYD.(section) . .1 RADIATOR CAP . . . . . . . . . . . . . . .1 ADAPTER . . . . . . . . . . . . . . . . . . . .1 FITTING (radiator) . . . . . . . . . . . . . .1 RADIATOR DRAIN VALVE . . . . . . .1 HOSE CLAMP, #32 SAE . . . . . . . . .4 HOSE, LOWER RADIATOR . . . . . .1 CLAMP, HOSE #36 / TENSION . . .7 HOSE, SILICONE 2-1/4” . . . . . . . . .2 HOSE, -4 FJSO4 FJSO4 20” . . . . .1 FITTING (engine) . . . . . . . . . . . . . .1 HOSE, UPPER RADIATOR . . . . . . .1 UPPER CHARGE AIR TUBE . . . . .1 M10X60, BOLT . . . . . . . . . . . . . . . .2

63

Ref. No.

Part No.

Description

Qty. Req.

20b 21c 22c

NSS 210044 104885

23d 24d 25d

210138 210171 210137

a

Radiator cap sold separately.

b

Order Kit PN 210050; includes components used with later style CAC lower tube assembly

c

Used on units with early style CAC Lower Tube assembly.

d

Used on units with later style CAC Lower Tube assembly.

e

No longer used; remove hose and replace with the following two plugs: 210241 M12 o-ring plug (engine) and L72019 1/4” NPT plug (radiator).

-- Early Style -CAC LOWER TUBE . . . . . . . . . . . .1 BRACKET, PIPE SUPPORT . . . . . .1 HOSE, 2” ID X 2-1/4” ID STR. . . . .1 -- Later Style -CAC LOWER TUBE . . . . . . . . . . . .1 BRACKET, PIPE SUPPORT . . . . . .1 HOSE, 2” ID X 2-1/4” ID 45O . . . . .1

913289/BP0208

Engine

642 / 842 / 844 Telehandler

Radiator and Coolers (99 H.P. Engine) Radiator and Coolers for 99 H.P. Engine

1

2

11

9

LEFT

38 10 12 37 3

35

2

5

4

36

25 8 31 6 24

7

30

22

2

13

1

31

14

2 2

1

10 29 20

34

18

16

28

33 32

27 15 10

26

20

25

22 23

RIGHT

24

TO HYDRAULIC TANK FILTER

21 17 20 19

913289/BP0208

18

FRONT

64

PRINTED IN U.S.A.

642 / 842 / 844 Telehandler

Engine Radiator and Coolers (99 H.P. Engine)

Ref. No.

Part No.

01 02 03a 04a 05 06 07 08 09 10 11 12 13 14 15 16 17

L50228 L50141 L45934 102063 L66515 L50667 L66265 L66709 L76084 L76020 L68539 L63665 L50230 L47212 105133 L68580 L64599

18 19 20 21

L50367 105638 L520005 L62943

Description

Qty. Req.

Ref. No.

Part No.

5/16”-18X1/2” BOLT . . . . . . . . . . .AR 5/16” FLAT WASHER . . . . . . . . . .AR RADIATOR . . . . . . . . . . . . . . . . . . .1 CAP, RADIATOR 10LB. . . . . . . . . . .1 FAN SHROUD . . . . . . . . . . . . . . . . .1 M8-1.25X45M BOLT . . . . . . . . . . . . 4 FAN . . . . . . . . . . . . . . . . . . . . . . . . .1 FAN SPACER . . . . . . . . . . . . . . . . .1 HOSE CLAMP #24 SAE . . . . . . . . . 1 HOSE CLAMP #32 SAE . . . . . . . . .3 UPPER HOSE, RADIATOR . . . . . . .1 FAN GUARD (Half) . . . . . . . . . . . . .2 5/16”-18X3/4” BOLT . . . . . . . . . . .AR VINYL CLAMP 3/8” HOSE . . . . . . . 2 MOUNT, R.H. . . . . . . . . . . . . . . . . . .1 LOWER HOSE, RADIATOR . . . . . .1 HYDRAULIC TUBE . . . . . . . . . . . . .1 (to HYDRAULIC tank filter) 3/8”X1” BOLT . . . . . . . . . . . . . . . .AR MOUNT, HYD. RETURN TUBE . . .1 3/8”-16 NYLON INSERT NUT . . .AR ADAP., -16JICM BULKHD 90o . . . .1

22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38

103158 102849 L51621 L61092 102850 102776 L520019 L50151 102850 L450002 105123 L50403 L50145 L50823 L530004 105131 105132

Description

Qty. Req.

HOSE, -16 A16/A16 20” . . . . . . . . .1 HOSE -16 A16/A16 42” . . . . . . . . . .1 ADAP, -16ORM -16JICM 90o . . . . .2 ADAP, -16ORM -12JICM . . . . . . . . .2 HOSE -12 A12/DM12 102” . . . . . . .1 ADAP, -12JICFS -12JICM 90o . . . . .1 1/2”-13 NYLON INSERT NUT . . . . .2 1/2” FLAT WASHER . . . . . . . . . . . .2 HOSE, -12 A12/DM12 102” . . . . . . .1 OIL COOLER . . . . . . . . . . . . . . . . . .2 MOUNT, OIL COOLER . . . . . . . . . .2 3/8”X1-1/4” BOLT . . . . . . . . . . . . .AR 3/8” FLAT WASHER . . . . . . . . . . .AR 5/16”-18X1” BOLT . . . . . . . . . . . .AR 5/16” NUT RETAINING CLIP . . . .AR MOUNT, TOP HOOD . . . . . . . . . . . .1 MOUNT, L.H. . . . . . . . . . . . . . . . . . .1

-- ITEMS NOT SHOWN -00

L40805

RADIATOR DRAIN VALVE . . . . . . . 1

a

Radiator cap included with radiator.

HOSE LOCATOR 22 23 26 30

HYDRAULIC COOLER “UPPER” HYDRAULIC COOLER “LOWER” TRANSMISSION COOLER “LOWER” TRANSMISSION COOLER “UPPER”

PRINTED IN U.S.A.

BULKHEAD (connects hyd. tube to in-tank hyd. filter) MAIN VALVE “OUT” TRANSMISSION (left side - just under hyd. pump) TRANSMISSION (top right side - near filter)

65

913289/BP0208

Transmission

642 / 842 / 844 Telehandler

External Components and Driveshaft

FRONT

5

RIGHT

3

6 8

4

2

10 16

9

1

18 10 17

11 12

21 20

13

11

10

19

13

14

24

10 15 11 23

16 22

17

11

LEFT 18

21 20 19

913289/BP0208

66

PRINTED IN U.S.A.

642 / 842 / 844 Telehandler

Transmission External Components and Driveshaft

Ref. No.

Part No.

01

104425 L444070

02

03 04 05 06d 08 09c 10

L63406 102850 L444007 L99184 L66965 L50727 L50952 L50833 L99182

11a 12

L50468 102212

13b

650965 L50147 L446020 102850 L50319

14 15 16

Description

Qty. Req.

Ref. No.

Part No.

SWITCH, REVERSE PRESSURE . 1 ADAP, -3ORM (not shown). . . . . . . 1 HOSE, -12 DS12/A12 102” . . . . . . . 1 Note e (114” long) Note f (102” long) ADAP, -10ORM -12JICM STR . . . . 1 FILTER, TRANSMISSION OIL . . . . 1 SENDER, TEMP 250 DEGREE . . . 1 M10X1.5X35mm . . . . . . . . . . . . . . . 2 M10X1.5X25mm . . . . . . . . . . . . . . 10 3/8”-24X2” GRADE 8 BOLT . . . . . . 8 UNIVERSAL JOINT . . . . . . . . . . . . . 4 (includes bolts) 3/8”-24X1-3/4” GR8 BOLT. . . . . . . 16 DRIVESHAFT, REAR . . . . . . . . . . . 1 (includes u-joints) 3/8”-24X1-1/4” GR 8 BOLT . . . . . . . 8 3/8” LOCK WASHER . . . . . . . . . . . 8 ADAP, -12JICM -12JICFS 90 DEG . 1 HOSE, -12 DM12/A12 102”. . . . . . . 1 5/8”-11X3-1/2” BOLT . . . . . . . . . . . . 2

17 18 19 20 21 22 23

102199 L50704 L520007 L64197 L64124 102654 102211

24

L444001

a

Used to fasten universal joint to transmission and to axle yokes.

Used to fasten universal joint to driveshaft.

Used to fasten flex plate to flywheel.

Used to fasten wire harness bracket to transmission

b c d

Description

Qty. Req.

TRANS MOUNT . . . . . . . . . . . . . . . 2 M12X1.75X40mm BOLT . . . . . . . . . 4 5/8”-11 NYLON INSERT NUT . . . . . 2 WASHER, ISOLATOR MOUNT. . . . 2 MOUNT, VIBRATION ISOLATOR . . 2 TRANSMISSION, 1106 T12000 . . . 1 DRIVESHAFT, FRONT . . . . . . . . . . 1 (includes u-joints) ADAP, -12ORM -12JICM STR. . . . . 1

e

Units equipped with a 115 H.P. engine. (electronic throttle pedal)

f

Units equipped with a 99 H.P. engine. (manual throttle pedal)

HOSE LOCATOR 02 15

TRANSMISSION (top right side - near filter) TRANSMISSION (left side - just under hyd. pump)

PRINTED IN U.S.A.

TRANSMISSION COOLER “UPPER” TRANSMISSION COOLER “LOWER”

67

913289/BP0208

Transmission

642 / 842 / 844 Telehandler

Torque Converter Housing

14 5 6 1

7 4

2 3

11 9 13 11

12 13 8

10

15

11 3

12

913289/BP0208

2

68

PRINTED IN U.S.A.

642 / 842 / 844 Telehandler

Transmission Torque Converter Housing

Ref. No.

Part No.

01 02 03 04 05 06 07 08

L99286 NSS L99284 L99246 NSS L99284 L99262 L99285

PRINTED IN U.S.A.

Description

Qty. Req.

HOUSING/CONVERTER . . . . . . . . 1 PLUG . . . . . . . . . . . . . . . . . . . . . . . . 4 O-RING / PLUG. . . . . . . . . . . . . . . . 4 PLUG . . . . . . . . . . . . . . . . . . . . . . . . 1 PLUG . . . . . . . . . . . . . . . . . . . . . . . . 1 O-RING / PLUG. . . . . . . . . . . . . . . . 1 PLUG . . . . . . . . . . . . . . . . . . . . . . . . 1 SCREW . . . . . . . . . . . . . . . . . . . . . . 6

69

Ref. No.

Part No.

09 10 11 12 13 14 15

L99260 L99261 L99029 L99260 L99029 L98938 L99249

Description

Qty. Req.

SCREW . . . . . . . . . . . . . . . . . . . . . . 3 SCREW . . . . . . . . . . . . . . . . . . . . . . 1 WASHER/LOCK . . . . . . . . . . . . . . 10 SCREW . . . . . . . . . . . . . . . . . . . . . 13 WASHER/LOCK . . . . . . . . . . . . . . 13 GASKET/HSG. TO PLATE. . . . . . . . 1 PLUG/TEMP PICKUP . . . . . . . . . . . 1

913289/BP0208

Transmission

642 / 842 / 844 Telehandler

Case and Plate

7

31 29

28

24 10

30

25

27 13 36

12 31

21 19

17 29

18

30 11

15

2

16

23 14 21

18 20 19

17 6

33

3 4 26

32

22 35 34

1

8

9 5

913289/BP0208

70

PRINTED IN U.S.A.

642 / 842 / 844 Telehandler

Transmission Case and Plate

Ref. No.

Part No.

01 02 03

NSS L94824 L99251

04

L99013

05 06 07 08 09 10 11 12 13 14 15 16 17

L99253 L98927 L98926 L98185 L98176 102949 L98935 L98932 L98226 L98218 L98217 L99246 NSS

PRINTED IN U.S.A.

Description

Qty. Req.

CASE-TRANSMISSION . . . . . . . . . 1 BREATHER/AIR . . . . . . . . . . . . . . . 1 PLUG . . . . . . . . . . . . . . . . . . . . . . . . 2 (includes item 4) O-RING/PLUG . . . . . . . . . . . . . . . . . 2 (part of item item 3) PLUG/MAGNETIC DRAIN. . . . . . . . 1 PIN/DOWEL PLATE TO CASE . . . . 2 GASKET/PLATE TO CASE . . . . . . . 1 RING/TUBE SEAL. . . . . . . . . . . . . . 1 CLIP/OIL TUBE RETAINER . . . . . . 1 PLATE, SPACER . . . . . . . . . . . . . . . 1 SEAT/SAFETY VALVE . . . . . . . . . . 1 SNAP RING . . . . . . . . . . . . . . . . . . . 1 POPPET/SAFETY VALVE . . . . . . . . 1 SPRING . . . . . . . . . . . . . . . . . . . . . . 1 WASHER/POPPET . . . . . . . . . . . . . 1 PLUG . . . . . . . . . . . . . . . . . . . . . . . . 1 PLUG . . . . . . . . . . . . . . . . . . . . . . . . 3

71

Ref. No.

Part No.

18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35

L99284 L99018 L99045 L99029 L98184 L99274 L99246 L99262 L99270 L98734 L98735 L99287 L99312 L99288 L99285 L99294 L99295 L99296

Description

Qty. Req.

O-RING/PLUG . . . . . . . . . . . . . . . . . 3 SCREW . . . . . . . . . . . . . . . . . . . . . . 7 SCREW . . . . . . . . . . . . . . . . . . . . . . 2 WASHER/LOCK . . . . . . . . . . . . . . . 9 ASSY/TUBE & SCREEN . . . . . . . . . 1 PLUG . . . . . . . . . . . . . . . . . . . . . . . . 1 PLUG . . . . . . . . . . . . . . . . . . . . . . . . 1 PLUG . . . . . . . . . . . . . . . . . . . . . . . . 1 PLUG . . . . . . . . . . . . . . . . . . . . . . . . 1 TUBE/TRANS DIPSTICK . . . . . . . . 1 TRANS DIPSTICK TUBE . . . . . . . . 1 PLUG . . . . . . . . . . . . . . . . . . . . . . . . 2 O-RING . . . . . . . . . . . . . . . . . . . . . . 2 SCREW . . . . . . . . . . . . . . . . . . . . . . 2 SCREW . . . . . . . . . . . . . . . . . . . . . . 1 WASHER/SEAL . . . . . . . . . . . . . . . . 1 WASHER/SCREW. . . . . . . . . . . . . . 1 NUT . . . . . . . . . . . . . . . . . . . . . . . . . 1

913289/BP0208

Transmission

642 / 842 / 844 Telehandler

Torque Converter

7

8

13

10

11 13 6 9

3 1 4

14

12 2 16

5 6

15

913289/BP0208

72

PRINTED IN U.S.A.

642 / 842 / 844 Telehandler

Transmission Torque Converter

Ref. No.

Part No.

01 02 03 04 05 06 07 08

L98203 L98204 L98197 L98201 L98202 L98200 L98194 L99313

PRINTED IN U.S.A.

Description

Qty. Req.

ASSY/STATOR SUPPORT . . . . . . . 1 BUSHING . . . . . . . . . . . . . . . . . . . . 1 BEARING/FRONT . . . . . . . . . . . . . . 1 RING/PISTON . . . . . . . . . . . . . . . . . 1 EXPANDER/RING . . . . . . . . . . . . . . 1 RING/SNAP . . . . . . . . . . . . . . . . . . . 2 SEAL/OIL CONV. HSG. . . . . . . . . . . 1 ASSY/TORQUE CONVERTER . . . . 1

73

Ref. No.

Part No.

09 10 11 12 13 14 15 16

L98189 L97525 L97526 L98199 L98191 L98205 L98198 L98196

Description

Qty. Req.

PLUG/BORE . . . . . . . . . . . . . . . . . . 1 O-RING/BORE PLUG . . . . . . . . . . . 1 RING/RET. BORE PLUG. . . . . . . . . 1 IMPELLER/HUB GEAR . . . . . . . . . . 1 SNAP RING/IMPELLER HUB . . . . . 2 WASHER/HUB GEAR . . . . . . . . . . . 1 BEARING/TORQUE CONVERTER. 1 RING/OIL DISTRIBUTOR . . . . . . . . 1

913289/BP0208

Transmission

642 / 842 / 844 Telehandler

Gear Assembly

13 12 11

9

5

10 6

4

1 3

2

15

7 14 8

16

913289/BP0208

74

PRINTED IN U.S.A.

642 / 842 / 844 Telehandler

Transmission Gear Assembly

Ref. No.

Part No.

01

NSS

02

L98253

03

L98254

04

NSS

05

L98253

06

L98254

07

L500407

PRINTED IN U.S.A.

Description

Qty. Req.

ASSY/REV. GEAR & BEARING . . . 1 (includes items 2 and 3) BEARING/NEEDLE . . . . . . . . . . . . . 2 (part of item 1) SPACER/CLUTCH GEAR . . . . . . . . 1 (part of item 1) ASSY/FOR. GEAR & BEARING . . . 1 (includes items 5 and 6) BEARING/NEEDLE . . . . . . . . . . . . . 2 (part of item 4) SPACER/CLUTCH GEAR . . . . . . . . 1 (part of item 4) ASY. 3RD CLUTCH GEAR . . . . . . . 1 (includes item 8)

75

Ref. No.

Part No.

08

L500480

09

L98968

10

L98253

11

L98276

12

L98253

13 14 15 16

L98277 L98284 L98955 L500409

Description

Qty. Req.

BEARING-3RD CLUTCH GEAR . . . 2 (part of item 7) 1st CLUTCH GEAR/BRG. ASSY . . . 1 (includes item 9) BEARING/NEEDLE . . . . . . . . . . . . . 2 (part of item 9) 2nd CLUTCH GEAR/BRG. ASSY . . 1 (includes item 12) BEARING/NEEDLE . . . . . . . . . . . . . 2 (part of item 11) GEAR/THIRD DRIVEN - 18T . . . . . 1 GEAR/OUTPUT SHAFT - 40T . . . . 1 GEAR/REVERSE IDLER - 28T . . . . 1 GEAR/FIRST DRIVEN - 27T . . . . . . 1

913289/BP0208

Transmission

642 / 842 / 844 Telehandler

Drive Pump

7

5

6 1 3

4 6

2

Ref. No.

Part No.

01

L98945

02

L98947

03

L98944

913289/BP0208

Description

Qty. Req.

IDLER/SHAFT & PIN. . . . . . . . . . . . 1 (includes item 2) ROLL PIN . . . . . . . . . . . . . . . . . . . . 1 (part of item1) GEAR/IDLER,PUMP DRIVE . . . . . . 1

76

Ref. No.

Part No.

04 05 06 07

L98943 L98211 L98942 L98212

Description

Qty. Req.

BEARING/IDLER GEAR . . . . . . . . . 1 GEAR/DRIVE. . . . . . . . . . . . . . . . . . 1 WASHER/THRUST . . . . . . . . . . . . . 2 RING/SNAP . . . . . . . . . . . . . . . . . . . 1

PRINTED IN U.S.A.

642 / 842 / 844 Telehandler

Transmission Charge Pump

14

13

15 1

16 12 17 11 6 7

10

8

4

2

5

9 3

18

Ref. No.

Part No.

01 02 03 04 05 06 07

L98220 L99184 L98953 L98950 L98951 L98224 L98949

08

L98215

PRINTED IN U.S.A.

Description

Qty. Req.

CHARGE PUMP / T12000. . . . . . . . 1 ASSY/ HYDRAULIC SPIN FILTER . 1 SLEEVE. . . . . . . . . . . . . . . . . . . . . . 1 PISTON . . . . . . . . . . . . . . . . . . . . . . 1 SPRING . . . . . . . . . . . . . . . . . . . . . . 1 PIN/CLARK TRANS. . . . . . . . . . . . . 1 ASSY/BALL CHECK VALVE . . . . . . 1 (includes items 8 thru 11) BALL . . . . . . . . . . . . . . . . . . . . . . . . 1

77

Ref. No.

Part No.

09 10 11 12 13 14 15 16 17 18

L98216 L98214 L98948 L98219 L99025 L99023 L99020 L99027 L99029 L98954

Description

Qty. Req.

SPRING . . . . . . . . . . . . . . . . . . . . . . 1 PIN. . . . . . . . . . . . . . . . . . . . . . . . . . 1 O-RING . . . . . . . . . . . . . . . . . . . . . . 1 GASKET/CHARGE PUMP . . . . . . . 1 SCREW . . . . . . . . . . . . . . . . . . . . . . 4 SCREW . . . . . . . . . . . . . . . . . . . . . . 1 WASHER/LOCK . . . . . . . . . . . . . . . 5 SCREW . . . . . . . . . . . . . . . . . . . . . . 1 WASHER/LOCK . . . . . . . . . . . . . . . 1 ASY., REGULATOR VALVE. . . . . . . 1 (includes items 3-6)

913289/BP0208

Transmission

642 / 842 / 844 Telehandler

Reverse Idler

6 7 5 9

8

3 4

1 2

913289/BP0208

78

PRINTED IN U.S.A.

642 / 842 / 844 Telehandler

Transmission Reverse Idler

Ref. No.

Part No.

01 02 03 04

L98229 L98228 L98231 L98230

PRINTED IN U.S.A.

Description

Qty. Req.

SHAFT IDLER & PILOT . . . . . . . . . 1 RING/SNAP . . . . . . . . . . . . . . . . . . . 1 BEARING/REV IDLER GEAR . . . . . 1 WASHER/THRUST . . . . . . . . . . . . . 1

79

Ref. No.

Part No.

05 06 07 08

L98232 L99031 L99032 L98233

Description

Qty. Req.

END PLATE . . . . . . . . . . . . . . . . . . . 1 CAPSCREW . . . . . . . . . . . . . . . . . . 1 WASHER . . . . . . . . . . . . . . . . . . . . . 1 END PLATE . . . . . . . . . . . . . . . . . . . 1

913289/BP0208

Transmission

642 / 842 / 844 Telehandler

Forward and Reverse

21

11

19 20 19 16

12

14

17

11

13 15

17 10 5

8 9

18

7

17

16

16 19 1

6

22

19 17

7

17

17 6

17

5

20

17 9

3

8 16 10

15 12

13

14

2 4

913289/BP0208

80

PRINTED IN U.S.A.

642 / 842 / 844 Telehandler

Transmission Forward and Reverse

Ref. No.

Part No.

01 02 03 04 05

L98248 L98251 L98252 L98250 L99278

06

L98246

07

L98247

08 09 10 11

L98238 L98237 L98244 L98961

PRINTED IN U.S.A.

Description

Qty. Req.

ASY/TURB SHFT DRUM & PLUG . 1 SLEEVE/OIL DISTRIBUTOR. . . . . . 1 SCREW . . . . . . . . . . . . . . . . . . . . . . 1 RING/PISTON . . . . . . . . . . . . . . . . . 3 ASY/PISTON . . . . . . . . . . . . . . . . . . 2 (includes items 6 and 7) SEAL/OUTER PISTON . . . . . . . . . . 2 (part of item 5) SEAL/INNER PISTON . . . . . . . . . . . 2 (part of item 5) PLATE/END . . . . . . . . . . . . . . . . . . . 2 RING/SNAP . . . . . . . . . . . . . . . . . . . 2 PLATE/WEAR . . . . . . . . . . . . . . . . . 2 ASY/DISC SPRING Pkg 5. . . . . . . . 2

81

Ref. No.

Part No.

12 13 14 15 16 17 18 19 20 21

L98242 L98241 L98240 L98239 L98236 L98235 L98249 L98253 L98254 L98962

22

L98255

Description

Qty. Req.

RETAINER. . . . . . . . . . . . . . . . . . . . 2 RETAINER/SNAP RING . . . . . . . . . 2 CLUTCH/OUTER FWD . . . . . . . . . 12 CLUTCH/INNER FWD. . . . . . . . . . 12 BEARING. . . . . . . . . . . . . . . . . . . . . 4 WASHER/THRUST . . . . . . . . . . . . . 8 BEARING/REAR . . . . . . . . . . . . . . . 1 BEARING/CLUTCH GEAR . . . . . . . 4 SPACER/CLUTCH GEAR . . . . . . . . 2 ASSY/REV. AND BRG. . . . . . . . . . . 1 (includes items 19 and 20) ASSY/FOR. GEAR AND BRG. . . . . 1 (includes items 19 and 20)

913289/BP0208

Transmission

642 / 842 / 844 Telehandler

Third Gear

10

1

21

24 4 3

12 7

5

11

6 17

18

16 2 21 15

20 19

8 20

9 22

22

23 19

20

20 21 14 13

913289/BP0208

82

PRINTED IN U.S.A.

642 / 842 / 844 Telehandler

Transmission Third Gear

Ref. No.

Part No.

01 02 03 04 05 06 07 08 09 10 11 12

L500410 L500411 L500273 L500412 L98258 L98257 L98250 L99279 L98246 L98247 L98240 L98239

PRINTED IN U.S.A.

Description

Qty. Req.

ASY-3RD SHAFT, DRUM & PLUG . 1 BEARING-ROLLER . . . . . . . . . . . . . 1 ASSY/BEARING & SEAL . . . . . . . . 1 WASHER-BEARING SUPPORT . . . 1 SLEEVE/OIL DISTRIBUTOR. . . . . . 1 SCREW/SLEEVE LOCK . . . . . . . . . 1 RING/PISTON . . . . . . . . . . . . . . . . . 2 ASSY/CLUTCH PISTON & BALL . . 1 SEAL/OUTER PISTON . . . . . . . . . . 1 SEAL/INNER PISTON . . . . . . . . . . . 1 CLUTCH/OUTER FWD . . . . . . . . . . 5 CLUTCH/INNER FWD. . . . . . . . . . . 5

83

Ref. No.

Part No.

13 14 15 16 17 18 19 20 21 22 23 24

L98238 L98237 L98244 L98961 L98242 L98241 L500413 L500414 L99696 L500408 L500407 L500409

Description

Qty. Req.

PLATE/END . . . . . . . . . . . . . . . . . . . 1 RING/SNAP . . . . . . . . . . . . . . . . . . . 1 RING/SNAP . . . . . . . . . . . . . . . . . . . 1 ASY/DISC SPRING PKG 5 . . . . . . . 1 RETAINER. . . . . . . . . . . . . . . . . . . . 1 RETAINER/SNAP RING . . . . . . . . . 1 BEARING-THRUST NEEDLE . . . . . 2 WASHER/CLUTCH GEAR THRUST4 RING/SNAP . . . . . . . . . . . . . . . . . . . 3 BEARING-3RD CLUTCH GEAR . . . 2 ASY. 3RD CLUTCH GEAR . . . . . . . 1 GEAR-FIRST DRIVEN . . . . . . . . . . 1

913289/BP0208

Transmission

642 / 842 / 844 Telehandler

First and Second Gear

25 12 24 13

15 3

20

14 13

4

18

16 11 19 10

21 8

5

27

9 15

7

17

1 16 16

6

7

24

26

6

15

16

5 10 9 8

15 23 22 14

2

913289/BP0208

84

PRINTED IN U.S.A.

642 / 842 / 844 Telehandler

Transmission First and Second Gear

Ref. No.

Part No.

01 02 03 04 05 06 07 08 09 10 11 12 13 14 15

L98274 L98275 L500273 L98250 L99038 L98246 L98247 L98238 L98237 L98244 L98961 L98967 L98242 L98241 L98236

PRINTED IN U.S.A.

Description

Qty. Req.

ASY-1ST 2ND SHAFT . . . . . . . . . . . 1 BEARING/REAR . . . . . . . . . . . . . . . 1 ASSY/BEARING & SEAL . . . . . . . . 1 RING/PISTON . . . . . . . . . . . . . . . . . 2 PISTON/CLUTCH & SEALS . . . . . . 2 SEAL/OUTER PISTON . . . . . . . . . . 2 SEAL/INNER PISTON . . . . . . . . . . . 2 PLATE/END . . . . . . . . . . . . . . . . . . . 2 RING/SNAP . . . . . . . . . . . . . . . . . . . 2 PLATE/WEAR . . . . . . . . . . . . . . . . . 2 ASSY/DISC SPRING PKG 5. . . . . . 1 SPRING/DISC ASSY PKG (7). . . . . 1 RETAINER. . . . . . . . . . . . . . . . . . . . 2 RETAINER/SNAP RING . . . . . . . . . 2 BEARING. . . . . . . . . . . . . . . . . . . . . 4

85

Ref. No.

Part No.

16 17 18 19 20 21 22 23 24 25

L98235 L98260 L98272 L98257 L98240 L98239 L98240 L98239 L98253 L98968

26

L98276

27

L98277

Description

Qty. Req.

WASHER/THRUST . . . . . . . . . . . . . 8 RING/SNAP . . . . . . . . . . . . . . . . . . . 2 SLEEVE/OIL DISTRIBUTOR. . . . . . 1 SCREW/SLEEVE LOCK . . . . . . . . . 1 CLUTCH/OUTER FWD . . . . . . . . . 10 CLUTCH/INNER FWD. . . . . . . . . . 10 CLUTCH/OUTER FWD . . . . . . . . . . 5 CLUTCH/INNER FWD. . . . . . . . . . . 5 BEARING/CLUTCH GEAR . . . . . . . 4 1ST CLUTCH GEAR/BRG ASSY . . 1 (includes item 24) 2ND CLUTCH GEAR/BRG ASSY . . 1 (includes item 24) GEAR/3RD DRIVEN . . . . . . . . . . . . 1

913289/BP0208

Transmission

642 / 842 / 844 Telehandler

Output Shaft

7 6 2 3 5 4 6 1

8 9

6 4 3

5

2 6

913289/BP0208

86

PRINTED IN U.S.A.

642 / 842 / 844 Telehandler

Transmission Output Shaft

Ref. No.

Part No.

01 02 03 04 05

L500274 L98282 L98281 L98268 L96053

PRINTED IN U.S.A.

Description

Qty. Req.

SHAFT/OUTPUT . . . . . . . . . . . . . . . 1 BEARING/SHAFT . . . . . . . . . . . . . . 2 SLEEVE/OIL SEAL . . . . . . . . . . . . . 2 O-RING/SLEEVE. . . . . . . . . . . . . . . 2 SEAL/OUTPUT SHAFT OIL . . . . . . 2

87

Ref. No.

Part No.

06 07 08 09

L98264 L98266 L98279 L98278

Description

Qty. Req.

RING/SNAP . . . . . . . . . . . . . . . . . . . 4 RING/SNAP . . . . . . . . . . . . . . . . . . . 2 FLANGE/OUTPUT & PLUG ASSY . 1 PLUG/FLANGE . . . . . . . . . . . . . . . . 1

913289/BP0208

Transmission

642 / 842 / 844 Telehandler

Electronic Controllers

5

4

3

2 1 10 12 11

9

8

7 6

913289/BP0208

88

PRINTED IN U.S.A.

642 / 842 / 844 Telehandler

Transmission Electronic Controllers

Ref. No.

Part No.

01

102950

02

102951

03

102952

04

102953

05

102954

06

102955

PRINTED IN U.S.A.

Description

Qty. Req.

SOLENOID, W / DEUTSCH CON. . 4 (includes items 2 thru 5) O-RING, 21.5 X 1.5MM . . . . . . . . . . 4 (included with item 1) O-RING, 15.1 X 1.60MM . . . . . . . . . 4 (included with item 1) O-RING, 14.1 X 1.60MM . . . . . . . . . 4 (included with item 1) O-RING, 12.1 X 1.60MM . . . . . . . . . 4 (included with item 1) PLUG, SOLENOID BORE . . . . . . . . 1 (includes items 7, 8 and 9)

89

Ref. No.

Part No.

07

102956

08

102952

09

102954

10 11 12

102957 102958 102959

Description

Qty. Req.

O-RING, 18.0 X 2.20MM . . . . . . . . . 1 (included with item 6) O-RING, 15.1 X 1.60MM . . . . . . . . . 1 (included with item 6) O-RING, 12.1 X 1.60MM . . . . . . . . . 1 (included with item 6) CLAMP, SOLENOID . . . . . . . . . . . . 6 CAPSCREW . . . . . . . . . . . . . . . . . 12 WASHER, PLAIN. . . . . . . . . . . . . . 12

913289/BP0208

Transmission

642 / 842 / 844 Telehandler

Drive Plate

1

2 6

2

3

5 4

Ref. No.

Part No.

01

NSS

02

NSS

03

L98316

913289/BP0208

Description

Qty. Req.

ASSY/DRIVE PLATE . . . . . . . . . . . . 1 (included in item 6) DRIVE PLATE . . . . . . . . . . . . . . . . . 2 (included in item 6) RING/DRIVE PLATE BACKING . . . 1

90

Ref. No.

Part No.

04 05 06

L99785 L99030 L98317

Description

Qty. Req.

SCREW/DRIVE PLATE MNTG . . . . 6 LOCKWASHER/DRIVEPLATE . . . . 6 KIT/DRIVE PLATE ASSY . . . . . . . . 1 (includes items 1 thru 5)

PRINTED IN U.S.A.

642 / 842 / 844 Telehandler

Transmission Modulation Valve

1 7 2 8 3

9

4

10 11

5 15

12

6

13 14

Ref. No.

Part No.

01 02 03 04 05 06 07 08

L98291 L98292 L98293 L98294 L98295 L98304 L98303 L98302

PRINTED IN U.S.A.

Description

Qty. Req.

HOUSING MODULATOR VALVE . . 2 O-RING . . . . . . . . . . . . . . . . . . . . . . 2 PIN STOP . . . . . . . . . . . . . . . . . . . . 2 SPRING INNER. . . . . . . . . . . . . . . . 2 SPRING MIDDLE . . . . . . . . . . . . . . 2 SPRING OUTER . . . . . . . . . . . . . . . 2 SPOOL ACCUMULATOR . . . . . . . . 2 RETAINER. . . . . . . . . . . . . . . . . . . . 2

91

Ref. No.

Part No.

09 10 11 12 13 14 15

L98301 L98300 L98958 L98298 L98307 L98957 L98956

Description

Qty. Req.

SPACER . . . . . . . . . . . . . . . . . . . . . 2 SPRING . . . . . . . . . . . . . . . . . . . . . . 2 SPOOL . . . . . . . . . . . . . . . . . . . . . . 2 SLEEVE-MODULATION VALVE . . . 2 O-RING . . . . . . . . . . . . . . . . . . . . . . 2 PIN-LOWER . . . . . . . . . . . . . . . . . . 2 PIN-UPPER . . . . . . . . . . . . . . . . . . . 2

913289/BP0208

Axles

642 / 842 / 844 Telehandler

Mounts, Tires and Fenders

2 3

FRONT 1 FENDER MOUNT

(EARLY STYLE SHOWN)

LEFT 4 5 6 AXLE MODEL AND SERIAL NUMBER PLATE

7 10 8 9

11 22

RIGHT

23

Driveshaft info found in transmission section 21 14 15 14

20 13

12 Front axle (shown)

Located on rear axle 16 19 18 17

913289/BP0208

92

PRINTED IN U.S.A.

642 / 842 / 844 Telehandler

Axles Mounts, Tires and Fenders

Ref. No.

Part No.

01

02a 03a 04a

05a 06a 07a 08a 09 10 11 12 13

L47270 L71758 L50253 L99951 105202 100008 L50061 L50836 102587 102569 L50201 L50712 102191 L69734 L50084

PRINTED IN U.S.A.

Description

Qty. Req.

Ref. No.

Part No.

TIRE. . . . . . . . . . . . . . . . . . . . . . . . . 4 13.00X24 13.00X24 (Rock) 3/8”-16 BUTTON HD BOLT . . . . . . . 6 FENDER . . . . . . . . . . . . . . . . . . . . . 1 FENDER MOUNT (LF/RR) . . . . . . . 1 (round tubing - late style) (square tubing - early style) 3/8”-16 FLANGE LOCK NUT . . . . . 4 3/8”-16X1-3/4” BOLT . . . . . . . . . . . . 4 NUT . . . . . . . . . . . . . . . . . . . . . . . . . 4 MOUNT (LF/RR) . . . . . . . . . . . . . . . 1 M20-2.5 CLASS 10 LOCK NUT . . . 4 3/4”-10X9” GR8 BOLT . . . . . . . . . . . 8 FRAME LEVEL MNT (front axle). . . 1 M22-1.5 WHEEL NUT . . . . . . . . . AR 3/4”-10 GR8 LOCK NUT . . . . . . . . . 8

14 15 16 17 18 19 20 21 22 23b

102190 651543 L500543 L500544 L98355 L500496 L500542 102272 100133

93

Description

Qty. Req.

102122 102123

PLATE, MOUNT . . . . . . . . . . . . . . . 2 M20-2.50X130 C10.9 BOLT . . . . . . 4 THRUST BUSHING. . . . . . . . . . . . . 2 SUPPORT . . . . . . . . . . . . . . . . . . . . 2 GREASE FITTING. . . . . . . . . . . . . . 2 PLUG . . . . . . . . . . . . . . . . . . . . . . . . 2 REDUCTION BUSING . . . . . . . . . . 4 STABILIZER MOUNT (rear axle). . . 1 WHEEL RIM 24X9.00 . . . . . . . . . . . 4 AXLE ASSEMBLY, 212 HY . . . . . . .

FRONT (with internal park brake) . . 1 REAR. . . . . . . . . . . . . . . . . . . . . . . . 1

00

L63222

-- ITEMS NOT SHOWN -VALVE STEM . . . . . . . . . . . . . . . . AR

a b

Available only on the left side of the front axle.

Does not include any other items shown in illustration.

913289/BP0208

Axles

642 / 842 / 844 Telehandler

Brake and Steering Hydraulic Circuit

FRONT 4 2 SERVICE BRAKE PORT

2 1

6

5

24

PARK BRAKE PORT

3 1

7

FRONT AXLE

19

STEER SELECT VALVE

8 9

A T

11

18 10

16

B

16

17 STEER MOTOR

14

PORT “R”

15

BRAKE MASTER

6

10

CYLINDER “TEE”

FLOW DIVIDER PORT “PB”

12 23 2

3

20

SERVICE BRAKE PORT

13 1

21

1

5

BRAKE MANIFOLD

22 BRAKE MASTER CYLINDER “TEE”

REAR AXLE

RIGHT 8

8 25

LEFT

913289/BP0208

15

9

94

14

9

PRINTED IN U.S.A.

642 / 842 / 844 Telehandler

Axles Brake and Steering HYDRAULIC Circuit

Ref. No.

Part No.

01 02 03 04 05 06 07 08 09 10 11 12 13

L66139 L60653 P471370 L69928 102842 102839 L69928 100011 L446017 102848 102847 102840 L69928

PRINTED IN U.S.A.

Description

Qty. Req.

Ref. No.

Part No.

ADAP, M14X1.5ORM -6JICM . . . . . 6 ADAP, -6JICFS -6JICM 90 . . . . . . . 3 ADAP, -6 SWIVEL TEE . . . . . . . . . . 3 HOSE, -4 A6/A6 25” . . . . . . . . . . . . 1 HOSE, -4 A6/A4 66” . . . . . . . . . . . . 1 HOSE, -4 A6/A6 57” . . . . . . . . . . . . 1 HOSE, -4 A6/A6 25” . . . . . . . . . . . . 1 ADAP, M18 ORM - 8JICM STR. . . . 4 ADAP, -8JICFS -8JICM 90 . . . . . . . 4 HOSE, -6 A6/A8 48” . . . . . . . . . . . . 1 HOSE, -6 A8/DS8 82” . . . . . . . . . . . 1 HOSE, -4 A4/A6 90” . . . . . . . . . . . . 1 HOSE, -4 A6/A6 25” . . . . . . . . . . . . 1

14 15 16 17 18 19 20 21 22 23 24 25

L69936 L69936 L445003 L444002 102313 L69747 L70428 L444005 102841 L51591 102122 102123

95

Description

Qty. Req.

HOSE, -6 A6/A8 100” . . . . . . . . . . . 1 HOSE, -6 A6/A8 100” . . . . . . . . . . . 1 ADAP, -6ORM -6JICM 90 DEG . . . . 2 ADAP, -6ORM -6JICM STR. . . . . . . 2 FLOW DIVIDER VALVE . . . . . . . . . 1 VALVE, STEER SELECT . . . . . . . . 1 MANIFOLD, BRAKE LINE. . . . . . . . 1 ADAP, -4ORM -4JICM STR. . . . . . . 1 HOSE, -4 A4/A4 38” . . . . . . . . . . . . 1 ADAP, -4ORM -4JICM 90 DEG . . . . 1 AXLE, FRONT (w/ int. park brake) . 1 AXLE, REAR . . . . . . . . . . . . . . . . . . 1

913289/BP0208

Axles

642 / 842 / 844 Telehandler

Tie Rods, Steer Cylinder and Center Housing (Front and Rear)

9

11

10

1 2 8

11

1 3

4

5 6 18 7

12

1

16

13 15 14

913289/BP0208

17

96

PRINTED IN U.S.A.

642 / 842 / 844 Telehandler

Axles

Tie Rods, Steer Cylinder and Center Housing (Front and Rear) Ref. No. 01 02 03 04 05 06 07 08 09

Part No.

Qty. Req.

Ref. No.

Part No.

NOTE: All quantities are per axle L98417 O-RING . . . . . . . . . . . . . . . . . . . . . . 3 L500451 INTERMEDIATE COVER . . . . . . . . 1 102573 HOUSING . . . . . . . . . . . . . . . . . . . . 1 102574 PLUG . . . . . . . . . . . . . . . . . . . . . . . . 1 104231 VENT . . . . . . . . . . . . . . . . . . . . . . . . 1 102575 PLUG . . . . . . . . . . . . . . . . . . . . . . . . 1 102576 MAGNETIC PLUG. . . . . . . . . . . . . . 1 L98373 SNAP RING . . . . . . . . . . . . . . . . . . . 1 L500539 CYLINDER BOLT . . . . . . . . . . . . . . 4

10a 11 12 13 14 15 16 17 18

102577 102578 L500542 L500543 L500544 L98355 L500496 103788 104431

a

Seal kit for steer cylinder is P/N 103118.

PRINTED IN U.S.A.

Description

97

Description

Qty. Req.

CYLINDER. . . . . . . . . . . . . . . . . . . . 1 ARTICULATED TIE ROD . . . . . . . . 2 REDUCTION BUSHING . . . . . . . . . 4 THRUST BUSHING. . . . . . . . . . . . . 2 SUPPORT . . . . . . . . . . . . . . . . . . . . 2 GREASE FITTING. . . . . . . . . . . . . . 2 PLUG . . . . . . . . . . . . . . . . . . . . . . . . 2 BREATHER TUBE. . . . . . . . . . . . . . 1 NUT AND COTTER PIN KIT . . . . AR (includes with item # 11)

913289/BP0208

Axles

642 / 842 / 844 Telehandler

Differential (Front and Rear)

8

7

24 11

6

13 5

12 14

24

4

3

12

11

13

13

24 14

16

11 16

11 12

18

7 10

12

9 24

20

15

22

4 5

1

17 2 19 21 23

913289/BP0208

98

PRINTED IN U.S.A.

642 / 842 / 844 Telehandler

Axles Differential (Front and Rear)

Ref. No.

01 02

03

04 05 06 07 08 09 10

Part No.

Description

Qty. Req.

NOTE: All quantities are per axle L500457 O-RING . . . . . . . . . . . . . . . . . . . . . . 1 L500459 SHIM . . . . . . . . . . . . . . . . . . . . . . . . 1 L500460 SHIM . . . . . . . . . . . . . . . . . . . . . . . . 1 L500461 SHIM . . . . . . . . . . . . . . . . . . . . . . . . 1 L500462 SHIM . . . . . . . . . . . . . . . . . . . . . . . . 1 BEVEL GEAR SET . . . . . . . . . . . . . 1 102579 (Front Axle) . . . . . . . . . . . . . . . . . . . 1 102580 (Rear Axle). . . . . . . . . . . . . . . . . . . . 1 L98380 TAPER ROLLER BEARING . . . . . . 2 L500464 RING NUT . . . . . . . . . . . . . . . . . . . . 2 L500465 CYLINDER BOLT . . . . . . . . . . . . . . 4 L500466 CYLINDER BOLT . . . . . . . . . . . . . . 2 L500467 BOLT . . . . . . . . . . . . . . . . . . . . . . . 12 L500468 FRICTION WASHER . . . . . . . . . . . . 2 L500469 DIFFERENTIAL SIDE GEAR . . . . . 2

PRINTED IN U.S.A.

Ref. No.

Part No.

11

L500470

12 13 14 15 16 17

L500471 L500472 L500473 L500474 L500475 L98404 L98406 L500476 L500477 L500478 L98396 L98395 L98394 102863 L500480 L500481

18 19 20 21 22 23 24

99

Description

Qty. Req.

PIN. . . . . . . . . . . . . . . . . . . . . . . . . . 4 (includes item #12) SNAP RING . . . . . . . . . . . . . . . . . . . 4 FRICTION WASHER . . . . . . . . . . . . 4 DIFFERENTIAL PINION . . . . . . . . . 4 DIFFERENTIAL CARRIER . . . . . . . 1 TAPER ROLLER BEARING . . . . . . 2 SHIM . . . . . . . . . . . . . . . . . . . . . . . . 1 SHIM . . . . . . . . . . . . . . . . . . . . . . . . 1 SHIM . . . . . . . . . . . . . . . . . . . . . . . . 1 SHIM . . . . . . . . . . . . . . . . . . . . . . . . 1 SPACER . . . . . . . . . . . . . . . . . . . . . 1 RING NUT . . . . . . . . . . . . . . . . . . . . 1 SEAL . . . . . . . . . . . . . . . . . . . . . . . . 1 COVER PLATE . . . . . . . . . . . . . . . . 1 FLANGE . . . . . . . . . . . . . . . . . . . . . 1 NUT . . . . . . . . . . . . . . . . . . . . . . . . . 1 SNAP RING . . . . . . . . . . . . . . . . . . . 4

913289/BP0208

Axles

642 / 842 / 844 Telehandler

Outer End (Front and Rear)

44

9

3 51

4

46 5

1

42

8 7

52

10

50 15

16 17 18 43

2 45

11 6

20 13

25

23 22, 26

5 46

24

12 29

27 28

30 31 28

47 21 20

19 17 40

14 16

49 32 33

41

38 39

34

53

35 37 25

48 36 26 FRONT AXLE 22

22

FRONT

26

REAR AXLE

913289/BP0208

100

PRINTED IN U.S.A.

642 / 842 / 844 Telehandler

Axles Outer End (Front and Rear)

Ref. No.

01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26

Part No.

Description

Qty. Req.

NOTE: All quantities are per axle L500483 NUT . . . . . . . . . . . . . . . . . . . . . . . . . 2 102581 BOLT . . . . . . . . . . . . . . . . . . . . . . . . 2 102582 AXLE CASE. . . . . . . . . . . . . . . . . . . 2 102584 STUD . . . . . . . . . . . . . . . . . . . . . . . 24 L500487 WASHER . . . . . . . . . . . . . . . . . . . . 32 L500488 REDUCTION BUSHING . . . . . . . . . 2 (incl. 7, 8, 10 and 42) L500489 SEAL . . . . . . . . . . . . . . . . . . . . . . . . 2 L98371 BALL BEARING. . . . . . . . . . . . . . . . 2 L98372 SNAP RING . . . . . . . . . . . . . . . . . . . 2 L500490 O-RING . . . . . . . . . . . . . . . . . . . . . . 2 102586 SHAFT ASSEMBLY . . . . . . . . . . . . . 2 102588 THRUST BUSHING. . . . . . . . . . . . . 2 102589 BUSHING . . . . . . . . . . . . . . . . . . . . 2 L500467 BOLT . . . . . . . . . . . . . . . . . . . . . . . 12 102893 STUD . . . . . . . . . . . . . . . . . . . . . . . . 8 L500496 PLUG . . . . . . . . . . . . . . . . . . . . . . . . 4 L98355 GREASE FITTING. . . . . . . . . . . . . . 4 102590 PIVOT PIN . . . . . . . . . . . . . . . . . . . . 2 102591 PIVOT PIN . . . . . . . . . . . . . . . . . . . . 2 102592 DUST EXCLUDER . . . . . . . . . . . . . 4 102593 BEARING. . . . . . . . . . . . . . . . . . . . . 2 105974 STEERING CASE . . . . . . . . . . . . . . 2 (includes item 12) 102595 SEAL . . . . . . . . . . . . . . . . . . . . . . . . 2 102576 MAGNET PLUG. . . . . . . . . . . . . . . . 2 102575 PLUG . . . . . . . . . . . . . . . . . . . . . . . . 4 105975 STEERING CASE . . . . . . . . . . . . . . 2 (includes item 12)

PRINTED IN U.S.A.

Ref. No.

Part No.

27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43

102599 102600 102601 102602 102603 102604 102605 102606 102607 104504 102900 L500517 L500518 102608 102609 L98373 102610 102611 102612 L98417 102614 102615 104546 102616 L69734 102583 102587 102896 102899

44 45 46 47 48 49 50 51 52 53

101

Description

Qty. Req.

SEAL . . . . . . . . . . . . . . . . . . . . . . . . 2 BEARING. . . . . . . . . . . . . . . . . . . . . 4 WHEEL STUD . . . . . . . . . . . . . . . . 20 WHEEL HUB . . . . . . . . . . . . . . . . . . 2 O-RING . . . . . . . . . . . . . . . . . . . . . . 2 RING GEAR . . . . . . . . . . . . . . . . . . 2 RING GEAR SUPPORT . . . . . . . . . 2 SNAP RING . . . . . . . . . . . . . . . . . . . 6 DIFFERENTIAL PINION . . . . . . . . . 6 COUNTERSUNK BOLT. . . . . . . . . . 4 BEARING. . . . . . . . . . . . . . . . . . . . . 6 STUD . . . . . . . . . . . . . . . . . . . . . . . 20 NUT . . . . . . . . . . . . . . . . . . . . . . . . 20 SNAP RING . . . . . . . . . . . . . . . . . . . 2 LOCKING PLATE . . . . . . . . . . . . . . 2 SNAP RING . . . . . . . . . . . . . . . . . . . 2 SHIM . . . . . . . . . . . . . . . . . . . . . . . . 2 SHIM . . . . . . . . . . . . . . . . . . . . . . . . 2 SHIM . . . . . . . . . . . . . . . . . . . . . . . . 2 O-RING . . . . . . . . . . . . . . . . . . . . . . 2 STUD . . . . . . . . . . . . . . . . . . . . . . . . 8 NUT . . . . . . . . . . . . . . . . . . . . . . . . 32 STEERING ADJUST BOLT ASY . . . 4 PLANET GEAR CARRIER . . . . . . . 2 WHEEL NUT . . . . . . . . . . . . . . . . . 20 WASHER . . . . . . . . . . . . . . . . . . . . . 8 NUT . . . . . . . . . . . . . . . . . . . . . . . . . 8 HEXAGON BOLT. . . . . . . . . . . . . . . 4 BEARING. . . . . . . . . . . . . . . . . . . . . 6

913289/BP0208

Axles

642 / 842 / 844 Telehandler

Brakes (Front)

1 23

2

22

4

25 26

5

19

10 3

18 6

14

7

8 9 11 21

20 17

12 13 15

16 24

Ref. No.

Part No.

Description

Qty. Req.

NOTE: All quantities are per axle 01 102617 SPACER . . . . . . . . . . . . . . . . . . . . . 2 02 102618 SPRING . . . . . . . . . . . . . . . . . . . . . . 4 03 102619 PISTON . . . . . . . . . . . . . . . . . . . . . . 2 04 102620 O-RING . . . . . . . . . . . . . . . . . . . . . . 2 05 102621 O-RING . . . . . . . . . . . . . . . . . . . . . . 4 06 102622 BACKUP RING . . . . . . . . . . . . . . . . 4 07 102623 COVER . . . . . . . . . . . . . . . . . . . . . . 2 08 L98368 O-RING . . . . . . . . . . . . . . . . . . . . . . 2 09 102624 BACKUP RING . . . . . . . . . . . . . . . . 2 10 102625 PISTON . . . . . . . . . . . . . . . . . . . . . . 2 11 102626 INTERMEDIATE BRAKE DISC . . . . 2 12 102627 SPRING . . . . . . . . . . . . . . . . . . . . . . 6 13 102628 ADJUSTING BOLT . . . . . . . . . . . . . 6 14 L500527 BRAKE DISC. . . . . . . . . . . . . . . . . . 8

913289/BP0208

Ref. No.

Part No.

15 16 17 18 19 20 21 22 23 24

L500536 102629 102630 102631 102632 102633 102634 L98430 L500496 102635 102636 102637 102638 102639

25 26

102

Description

Qty. Req.

INTERMEDIATE BRAKE DISC . . . . 8 SPACER . . . . . . . . . . . . . . . . . . . . . 2 BOLT . . . . . . . . . . . . . . . . . . . . . . . . 4 ADJUSTING BOLT . . . . . . . . . . . . . 6 SPRING . . . . . . . . . . . . . . . . . . . . . . 6 NUT . . . . . . . . . . . . . . . . . . . . . . . . . 4 LOCK WASHER . . . . . . . . . . . . . . . 4 BLEEDING BOLT . . . . . . . . . . . . . . 4 PLUG . . . . . . . . . . . . . . . . . . . . . . . . 4 SHIM (20mm) . . . . . . . . . . . . . . . . . 2 SHIM (30mm) . . . . . . . . . . . . . . . . . 2 SHIM (50mm) . . . . . . . . . . . . . . . . . 2 BOLT . . . . . . . . . . . . . . . . . . . . . . . . 4 SEAL WASHER . . . . . . . . . . . . . . . . 4

PRINTED IN U.S.A.

642 / 842 / 844 Telehandler

Axles Brakes (Rear)

3 4

1

5 6

2

8

7 19

9

18

10

17

1

16

15 11 14 13 12

Ref. No.

Part No.

Description

Qty. Req.

NOTE: All quantities are per axle 01 102644 SPACER . . . . . . . . . . . . . . . . . . . . . 2 02 102622 BACK-UP RING. . . . . . . . . . . . . . . . 2 03 L500496 PLUG . . . . . . . . . . . . . . . . . . . . . . . . 2 04 L98430 BLEEDING BOLT . . . . . . . . . . . . . . 2 05 102638 BOLT . . . . . . . . . . . . . . . . . . . . . . . . 2 06 102639 SEAL WASHER . . . . . . . . . . . . . . . . 2 07 102642 PISTON . . . . . . . . . . . . . . . . . . . . . . 2 08 102632 SPRING . . . . . . . . . . . . . . . . . . . . . . 6 09 102897 ADJUSTING BOLT . . . . . . . . . . . . . 6

PRINTED IN U.S.A.

Ref. No.

Part No.

10 11 12 13 14 15 16 17 18 19

L500527 102629 L500536 102628 102627 102626 102624 L98368 102898 102621

103

Description

Qty. Req.

BRAKE DISC. . . . . . . . . . . . . . . . . . 8 SPACER . . . . . . . . . . . . . . . . . . . . . 2 INTERMEDIATE BRAKE DISC . . . . 8 ADJUSTING BOLT . . . . . . . . . . . . . 6 SPRING . . . . . . . . . . . . . . . . . . . . . . 6 INTERMEDIATE BRAKE DISC . . . . 2 BACKUP RING . . . . . . . . . . . . . . . . 2 O-RING . . . . . . . . . . . . . . . . . . . . . . 2 COVER . . . . . . . . . . . . . . . . . . . . . . 2 O-RING . . . . . . . . . . . . . . . . . . . . . . 2

913289/BP0208

Boom

642 / 842 / 844 Telehandler

Outer Boom (Front)

26

13

27

25

31

32

24 28 30 21 23

1

29

20

16

22

20 19

21 3

20 2

4

22

5

21 18

16 15 17

9

13 10

16

7 8

14

6

12 11

913289/BP0208

104

PRINTED IN U.S.A.

642 / 842 / 844 Telehandler

Boom Outer Boom (Front)

Ref. No.

Part No.

01

02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18

102281 102284 L70242 L65640 650810 L52048 651271 L50136 L65638 L520004 L50061 L52026 L70639 L70040 L70462 L520005 L50835 L50251 L62715 L61708

PRINTED IN U.S.A.

Description

Qty. Req.

Ref. No.

Part No.

OUTER BOOM WELDMENT . . . . . 1 42’ boom models 44’ boom models 5/16-18 NUT INSERT . . . . . . . . . . . 2 BOOM ANGLE IND. PLATE . . . . . . 1 5/16” FLAT WASHER . . . . . . . . . . . 2 5/16-18X1” BUTTON HD BOLT. . . . 2 #8X3/8” RND HD MACH SCREW. . 2 #10 LOCK WASHER . . . . . . . . . . . . 2 INCLINOMETER - ANGLE IND. . . . 1 5/16-18 NYLON INSERT NUT . . . . 2 3/8-16 FLARE NUT . . . . . . . . . . . . . 2 3/8-16X1-1/4” BOLT . . . . . . . . . . . . 4 BOOM LIGHT BRACKET (LH) . . . . 1 WORK LIGHT . . . . . . . . . . . . . . . . . 2 LIGHT HARNESS (not shown) 3/8-16 NYLON INSERT NUT . . . . . 4 5/16-18X2” BOLT. . . . . . . . . . . . . . . 2 3/8”-16X3/4” BOLT . . . . . . . . . . . . 16 FLAT-BOLT LOCK . . . . . . . . . . . . . . 4 SLIDE PAD . . . . . . . . . . . . . . . . . . . 2

19 20 21 22 23 24 25 26

L61709 L50147 L62733 L62734 L64132 L50403 L70635 L64359 L50092 L50380 L560003 L64384 L64468 L50152 Note a

27 28 29 30 31 32

a

105

Description

Qty. Req.

SLIDE PAD . . . . . . . . . . . . . . . . . . . 6 3/8” LOCK WASHER . . . . . . . . . . . 12 1/16”X3”X4” SHIM . . . . . . . . . . . . . . 6 1/8”X3”X4” SHIM . . . . . . . . . . . . . . . 4 3/8” PAD SPACER. . . . . . . . . . . . . . 2 3/8”-16X1-1/4” BOLT . . . . . . . . . . . . 4 BOOM LIGHT BRACKET (RH) . . . . 1 ADJUSTABLE CLEVIS PIN. . . . . . . 3 NUT, ADJUSTABLE CLEVIS . . . . AR 1/2-20X1-1/4” GRD 8 BOLT . . . . . . 3 3/32X1-1/4” COTTER PIN . . . . . . . . 2 CLEVIS . . . . . . . . . . . . . . . . . . . . . . 1 CHAIN PIN . . . . . . . . . . . . . . . . . . . 1 1/2” LOCK WASHER . . . . . . . . . . . . 3 LEAF CHAIN . . . . . . . . . . . . . . . . . . 3

Refer to Intermediate Boom - Chain Group for a listing of chain components.

913289/BP0208

Boom

642 / 842 / 844 Telehandler

Outer Boom (Rear)

2

14

4

5

3 13

1

12 9

8 10

7

6

2

11 15

FRAME (REAR)

913289/BP0208

106

PRINTED IN U.S.A.

642 / 842 / 844 Telehandler

Boom Outer Boom (Rear)

Ref. No.

Part No.

01 02 03 04 05 06 07 08 09

102335 650711 L530004 102710 L50230 L50608 L400207 L69994 L50519

PRINTED IN U.S.A.

Description

Qty. Req.

Ref. No.

Part No.

EXTEND CYLINDER, WELDMENT 1 3/4”-10X3” BOLT GR8 . . . . . . . . . . . 8 5/16” FASTENER, RETAINED . . . . 4 COVER, REAR BOOM . . . . . . . . . . 1 5/16”-18x3/4” BOLT . . . . . . . . . . . . . 4 PIN, COTTER 3/16”X4” . . . . . . . . . . 2 WASHER, THRUST . . . . . . . . . . . . 2 PIN, ROD END . . . . . . . . . . . . . . . . 1 3/4”-10 NYLON INSERT NUTS. . . . 8

10 11 12 13 14 15

L70420 L71165 L520019 L64060 L50892 L810005

a

Refer to Intermediate Boom - Chain Group for a listing of chain components.

107

Description

Qty. Req.

SHIM, TRUNNION. . . . . . . . . . . . . . 1 SWITCH, PROXIMITY. . . . . . . . . . . 1 1/2”-13 NYLON INSERT NUT . . . . . 2 PIN, BOOM . . . . . . . . . . . . . . . . . . . 2 1/2”-13X4” BOLT . . . . . . . . . . . . . . . 2 BEARING, SELF ALIGNING . . . . . . 2

913289/BP0208

Boom

642 / 842 / 844 Telehandler

Outer Boom Side Cover

4 5

6

4 3

1 2

913289/BP0208

108

PRINTED IN U.S.A.

642 / 842 / 844 Telehandler

Boom Outer Boom Side Cover

Ref. No.

Part No.

01

02

102281 102284 L79167

PRINTED IN U.S.A.

Description

Qty. Req.

Ref. No.

Part No.

OUTER BOOM WELDMENT . . . . . 1 42’ boom models 44’ boom models CLAMP ASSEMBLY . . . . . . . . . . . . 1

03 04 05 06

L50056 L510008 102288 L530004

109

Description

Qty. Req.

5/16”-18 WHIZ LOCK NUT . . . . . . . 4 5/16”-18X5/8” BOLT . . . . . . . . . . . . 8 COVER, BOOM SIDE . . . . . . . . . . . 1 5/16” FASTENER, RETAINED . . . . 4

913289/BP0208

Boom

642 / 842 / 844 Telehandler

Intermediate Boom (Front)

3 1 2

4 7

5 8 6

9 4

10 2 9 11 4

913289/BP0208

110

8

7

PRINTED IN U.S.A.

642 / 842 / 844 Telehandler

Boom Intermediate Boom (Front)

Ref. No.

Part No.

01

02 03 04 05

102282 102285 L62715 L50261 L62733 L62734

PRINTED IN U.S.A.

Description

Qty. Req.

Ref. No.

Part No.

INTERMEDIATE WELDMENT. . . . . 1 42’ boom models 44’ boom models FLAT-BOLT LOCK . . . . . . . . . . . . . . 6 3/8”-16X1-1/2” BOLT . . . . . . . . . . . . 4 1/16”X3”X4” SHIM . . . . . . . . . . . . . . 6 1/8”X3”X4” SHIM . . . . . . . . . . . . . . . 2

06 07 08 09 10 11

L64143 L50367 L50147 L61709 L61708 L50251

111

Description

Qty. Req.

1/2”X3”X4” SHIM . . . . . . . . . . . . . . . 2 3/8”-16X1” BOLT . . . . . . . . . . . . . . . 8 3/8” LOCK WASHER . . . . . . . . . . . . 8 SLIDE PAD . . . . . . . . . . . . . . . . . . . 6 SLIDE PAD . . . . . . . . . . . . . . . . . . . 2 3/8”-16X3/4” BOLT . . . . . . . . . . . . . 8

913289/BP0208

Boom

642 / 842 / 844 Telehandler

Intermediate Boom (Rear)

1

2,3 9 8 7 4 6

4

5

6

4

7 8 9

6

4

9

913289/BP0208

112

PRINTED IN U.S.A.

642 / 842 / 844 Telehandler

Boom Intermediate Boom (Rear)

Ref. No.

Part No.

01 02 03 04 05

L61708 L62731 L62732 L62715 L50403

PRINTED IN U.S.A.

Description

Qty. Req.

Ref. No.

Part No.

SLIDE PAD . . . . . . . . . . . . . . . . . . . 2 1/16”X4”X6” SHIM . . . . . . . . . . . . AR 1/8”X4”X6” SHIM . . . . . . . . . . . . . AR FLAT-BOLT LOCK . . . . . . . . . . . . . 10 3/8-16X1-1/4” BOLT . . . . . . . . . . . . 8

06 07 08 09

L50251 L62733 L62734 L61709

113

Description

Qty. Req.

3/8-16X3/4” BOLT . . . . . . . . . . . . . . 8 1/16”X3”X4” SHIM . . . . . . . . . . . . . . 2 1/8”X3”X4” SHIM . . . . . . . . . . . . . . . 2 SLIDE PAD . . . . . . . . . . . . . . . . . . . 4

913289/BP0208

Boom

642 / 842 / 844 Telehandler

Intermediate Boom Hose Tray

9 8 7

6

10

5

4 3 2

1

913289/BP0208

114

PRINTED IN U.S.A.

642 / 842 / 844 Telehandler

Boom Intermediate Boom Hose Tray

Ref. No.

Part No.

01

02 03 04 05

102282 102285 L520004 L69524 102132 L50143 L510008

PRINTED IN U.S.A.

Description

Qty. Req.

Ref. No.

INTERMEDIATE WELDMENT. . . . . 1 42’ boom models 44’ boom models 5/16-18 NYLON INSERT NUT . . . . 2 TRAY BRACKET . . . . . . . . . . . . . . . 1 PLATE, CUSHION MNT (weld on) 5/16” LOCK WASHER . . . . . . . . . . . 2 5/16-18X5/8” BOLT . . . . . . . . . . . . . 4

06

07 08 09 10

115

Part No.

L69501 L69511 L61699 L50147 L50251 L50056

Description

Qty. Req.

TRAY WELDMENT . . . . . . . . . . . . . 1 42’ boom models 44’ boom models 2X3X1 SLIDE PAD . . . . . . . . . . . . . 1 3/8” LOCK WASHER . . . . . . . . . . . . 1 3/8-16X3/4” BOLT . . . . . . . . . . . . . . 1 5/16-18 FLARE NUT . . . . . . . . . . . . 1

913289/BP0208

Boom

642 / 842 / 844 Telehandler

Chain and Rollers

1

2

3 4 5

6

3

2 7

13 11

21 3

11 15

16 10

14

10

5

6

9 3 8

913289/BP0208

13

19

18 4

12 9

11 3

10

17

22

8

20

116

PRINTED IN U.S.A.

642 / 842 / 844 Telehandler

Boom Chain and Rollers

Ref. No.

Part No.

01 02 03 04 05 06 07 08 09 10

L10057 L400207 L71205 L64360 L49618 L49619 L71206 L50275 L520005

11

102245 102246 L560003

PRINTED IN U.S.A.

Description

Qty. Req.

Ref. No.

Part No.

1/4-28 ZERK, 90 DEG. . . . . . . . . . . 1 THRUST WASHER . . . . . . . . . . . . . 3 CHAIN SHEAVE WASHER . . . . . . . 6 CHAIN SHEAVE . . . . . . . . . . . . . . . 3 ROLLER BEARING . . . . . . . . . . . . . 3 INNER RING . . . . . . . . . . . . . . . . . . 3 REAR SHEAVE PIN . . . . . . . . . . . . 1 3/8-16X3 BOLT . . . . . . . . . . . . . . . . 3 3/8-16 NYLON INSERT NUT . . . . . 2 LEAF CHAIN . . . . . . . . . . . . . . . . . . 3 42’ boom 44’ boom 3/32X1-1/4 COTTER PIN . . . . . . . 10

12 13 14 15 16 17 18 19 20 21 22

L64466 L64359 L50092 L50380 L64467 L50152 L64384 L64468 L71204 L10465 NSS

117

Description

Qty. Req.

CHAIN ADJUST CLEVIS PIN . . . . . 3 ADJUSTABLE CLEVIS . . . . . . . . . . 3 1”-8 NUT . . . . . . . . . . . . . . . . . . . . . 6 1/2-20X1-1/4” BOLT . . . . . . . . . . . . 3 PIN, REAR CHAIN LOW INNER. . . 1 1/2” LOCK WASHER . . . . . . . . . . . . 3 CLEVIS, TOP REAR INNER . . . . . . 1 PIN, CHAIN REAR UPPER INNR . . 1 PIN, CHAIN SHEAVE . . . . . . . . . . . 1 1/4-28 ZERK, STR. . . . . . . . . . . . . . 1 (Items 4, 5 and 6 are shown preassembled.)

913289/BP0208

Boom

642 / 842 / 844 Telehandler

Inner Boom (Front)

8

9

7

10 11

6

5

4 3 2

1

Attachment Pivot

913289/BP0208

118

PRINTED IN U.S.A.

642 / 842 / 844 Telehandler

Boom Inner Boom (Front)

Ref. No.

Part No.

01

02 03 04 05

102283 102286 L520004 L69525 102132 L50143 L510008

PRINTED IN U.S.A.

Description

Qty. Req.

Ref. No.

INNER WELDMENT . . . . . . . . . . . . 1 42’ boom models 44’ boom models 5/16-18 NYLON INSERT NUT . . . . 2 INNER TRAY BRACKET . . . . . . . . . 1 PLATE, CUSHION MNT (weld on) 5/16” LOCK WASHER . . . . . . . . . . . 2 5/16-18X5/8” BOLT . . . . . . . . . . . . . 4

06

07 08 09 10 11

119

Part No.

L69521 L69523 L50147 L50251 L79167 L50056 L61699

Description

Qty. Req.

INNER TRAY WELDMENT . . . . . . . 1 42’ boom models 44’ boom models 3/8” LOCK WASHER . . . . . . . . . . . . 1 3/8”-16X3/4” BOLT . . . . . . . . . . . . . 1 HOSE CLAMP ASSEMBLY . . . . . . . 1 5/16-18 FLARE NUT . . . . . . . . . . . . 1 2X3X1” SLIDE PAD . . . . . . . . . . . . . 1

913289/BP0208

Boom

642 / 842 / 844 Telehandler

Inner Boom (Rear)

7

1 8

2 3 4 5

9 6 3 10

4 3

2 1

11 3

1

913289/BP0208

120

PRINTED IN U.S.A.

642 / 842 / 844 Telehandler

Boom Inner Boom (Rear)

Ref. No.

Part No.

01 02 03 04 05 06

L61709 L62733 L62715 L50367 L64467 L560003

PRINTED IN U.S.A.

Description

Qty. Req.

Ref. No.

Part No.

SLIDE PAD . . . . . . . . . . . . . . . . . . . 4 0.06X3X4 SHIM. . . . . . . . . . . . . . . . 4 FLAT-BOLT LOCK . . . . . . . . . . . . AR 3/8-16X1” BOLT . . . . . . . . . . . . . . AR PIN, CHAIN REAR LOW INNER. . . 1 3/32”X1-1/4” COTTER PIN . . . . . . . 2

07 08 09 10 11

L66780 L66782 L66783 L50836 L50251

121

Description

Qty. Req.

SLIDE PAD . . . . . . . . . . . . . . . . . . . 2 0.06X3X8” SHIM. . . . . . . . . . . . . . AR 0.105X3X8” SHIM . . . . . . . . . . . . . . 2 3/8-16X1-3/4” BOLT . . . . . . . . . . . . 8 3/8-16X3/4” BOLT . . . . . . . . . . . . . . 4

913289/BP0208

Boom

642 / 842 / 844 Telehandler

Attachment Bracket Assembly

FRONT

1

2

17

2 3

15

4

13

16

5 14

12

10 11

6 7

9

8

5

18

913289/BP0208

122

PRINTED IN U.S.A.

642 / 842 / 844 Telehandler

Boom Attachment Bracket Assembly

Ref. No.

Part No.

01

101055

02 03 04 05 06 07 08a 09a 10

L10465 L65097 L65098 L66456 L50646 L66613 NSS NSS L69727

PRINTED IN U.S.A.

Description

Qty. Req.

Ref. No.

Part No.

WELDMNT, ATTACHMENT BRKT. . 1 (includes item 5 and 13) 1/4” -28 STR GREASE ZERK . . . . . 2 LOCK SPRING . . . . . . . . . . . . . . . . 1 SPRING MOUNT. . . . . . . . . . . . . . . 1 BUSHING . . . . . . . . . . . . . . . . . . . . 2 3/16”X1-3/4” ROLL PIN . . . . . . . . . . 1 DECAL, ATTACH UNLOCKED . . . . 1 LOCK WELDMENT . . . . . . . . . . . . . 1 PIN. . . . . . . . . . . . . . . . . . . . . . . . . . 1 PIN, TILT CYLINDER . . . . . . . . . . . 1

11 12 13 14 15 16 17 18

L69724 L50230 101351 L99889 102371 L520019 L50986 L66453

a

Not sold separately, order item #18 P/N L66453 Lock and Pin Assembly.

123

Description

Qty. Req.

PIN CAP . . . . . . . . . . . . . . . . . . . . . 1 5/16”X3/4” BOLT . . . . . . . . . . . . . . . 2 BUSHING . . . . . . . . . . . . . . . . . . . . 1 BUSHING, TILT CYL. (rod end). . . . 1 PIN, ATTACH PIVOT . . . . . . . . . . . 1 1/2”-13 NYLON INSERT NUT . . . . . 1 1/2”-13X4-1/2” BOLT GR8. . . . . . . . 1 LOCK AND PIN ASSEMBLY . . . . . . 1 (Includes items 8 and 9)

913289/BP0208

Boom Hydraulics

642 / 842 / 844 Telehandler

Boom Extend / Retract

4 11 3

FRONT

5

8

6

9

10 12

2

13 7 17 1

6

28 14 27

15

25 16 24 17

23

16

22 26

Bulkhead Plate 18 19 20 21

Main Valve 2nd Section (Boom Extend)

913289/BP0208

124

PRINTED IN U.S.A.

642 / 842 / 844 Telehandler

Boom Hydraulics Boom Extend / Retract

Ref. No.

Part No.

01 02

Note a L64661

03 04 05 06 07 08 09 10 11 12 13 14

L50156 L50313 L48805 L445001 102541 L50608 L69994 L400207 650711 102335 L70420 L50519 L64443

15 16 17

102540 L64316 L64316

Description

Qty. Req.

Ref. No.

Part No.

EXTEND CYLINDER. . . . . . . . . . . . 1 TRUNNION MOUNT (RH). . . . . . . . 1 (Includes item 5) 5/8” LOCK WASHER . . . . . . . . . . . 10 5/8-11x1-1/2” BOLT . . . . . . . . . . . . 10 BUSHING 2.O” ID X 1.0” LENGTH . 2 ADAP -12ORM -12JICM 90 DEG . . 2 EXTEND CYLINDER TUBE (RH) . . 1 3/16X4” COTTER PIN . . . . . . . . . . . 2 EXTEND CYLINDER PIN . . . . . . . . 1 THRUST WASHER . . . . . . . . . . . . . 2 3/4-10X3” BOLT. . . . . . . . . . . . . . . . 8 WELDMENT, EXTEND CYL MNT . . 1 TRUNNION SHIM (not shown). . . . 1 3/4-10 NYLON INSERT NUT . . . . . 8 TRUNNION MOUNT (LH) . . . . . . . . 1 (Includes item 5) EXTEND CYLINDER TUBE (LH) . . 1 HOSE, -12 A12/DS12 48” . . . . . . . . 1 HOSE, -12 A12/DS12 48” . . . . . . . . 1

18 19 20 21 22 23 24 25 26 27 28

102853 102853 L444001 L446034 L50835 L50143 102517 102516 L61709 L50147 L50251

a

Description

Qty. Req.

HOSE, -12 A12/DS12 18” . . . . . . . . 1 HOSE, -12 A12/DS12 18” . . . . . . . . 1 ADAP -12ORM -12JICM STR. . . . . 2 ADAP -12JICM BLKHD 90 DEG . . . 4 5/16”-18X2 GR5 BOLT . . . . . . . . . . 1 5/16” FLAT WASHER . . . . . . . . . . . 1 PLATE, TOP CLAMP. . . . . . . . . . . . 1 CLAMP BODY TWIN CUSHION . . . 1 SLIDE PAD . . . . . . . . . . . . . . . . . . . 1 3/8” LOCK WASHER . . . . . . . . . . . . 2 3/8-16X3/4” BOLT . . . . . . . . . . . . . . 2

Refer to Hydraulic Cylinders section for the cylinder part number.

NOTE: Cylinder part number is stamped on the cylinder.

HOSE LOCATOR 16 17 18 19

EXTEND CYLINDER “LEFT SIDE” (extend) EXTEND CYLINDER “RIGHT SIDE” (retract) MAIN VALVE “BOOM EXTEND” (retract; right side) MAIN VALVE “BOOM EXTEND” (extend; left side)

PRINTED IN U.S.A.

125

BULKHEAD PLATE “LEFT SIDE” BULKHEAD PLATE “RIGHT SIDE” BULKHEAD PLATE “RIGHT SIDE” BULKHEAD PLATE “LEFT SIDE”

913289/BP0208

Boom Hydraulics

642 / 842 / 844 Telehandler

Tilt

FRONT 5

6 1

11

5

2 3

7

4 11 28

12

4 3

2

13

1

27

Bulkhead Plate

14 15

17

8

26 16 10

18

25

9 Main Valve 24

23 19 4th Section (Tilt)

22 21

20

913289/BP0208

126

PRINTED IN U.S.A.

642 / 842 / 844 Telehandler

Boom Hydraulics Tilt

Ref. No.

Part No.

01 02 03 04 05 06

L50561 L50143 L63715 L68039 L79167

07 08 09 10 11d 12 13 14 15 16 17 18 19 20 21 22

102833 102854 P471351 L443012 102551 L69832 L69833 L50143 L50842 L520005 L69601 L50275 Note c L50230 L69724 L69727

Description

Qty. Req.

Ref. No.

Part No.

5/16”-18X1-3/4” BOLT . . . . . . . . . AR 5/16” FLAT WASHER . . . . . . . . . . AR HOSE CUSHION TOP PLATE . . . . 2 TUBE CUSHION DBL 5/8” . . . . . . . 4 HOSE CLAMP ASSEMBLY . . . . . . . 2 BOOM HOSES . . . . . . . . . . . . . . . . 1 Note a Note b HOSE -8 H10/DS10 42” . . . . . . . . . 2 HOSE -8 A10/DS10 25”. . . . . . . . . . 2 ADAP, -12ORM -10JICM . . . . . . . . . 2 ADAP, -10 BULK HD TEE . . . . . . . . 2 TILT CYLINDER TUBE . . . . . . . . . . 2 CLAMP, DBL TUBE .62” . . . . . . . . . 6 PLATE, TOP DBL CUSHION. . . . . . 6 5/16” FLAT WASHER . . . . . . . . . . . 6 3/8”-16X1-1/2” BOLT . . . . . . . . . . . . 6 3/8” NYLON INSERT NUT . . . . . . . 1 PIN, TILT CYL BASE END . . . . . . . 1 3/8”-16X3” BOLT . . . . . . . . . . . . . . . 1 TILT CYLINDER - 5.5X20.0. . . . . . . 1 5/16-18X3/4” BOLT . . . . . . . . . . . . . 2 PIVOT PIN CAP . . . . . . . . . . . . . . . 1 PIN, TILT CYL ROD END . . . . . . . . 1

23 24 25 26 27 28

L444010 P471356 L51599 L70088 L69449 L69450

Description

Qty. Req.

ADAP, -10ORM -10JICM STR. . . . . 1 ADAP, -10JICFS -10JICM 9O DEG. 1 ADAP -10ORM -10JICM 90 DEG . . 1 HOSE, -8 A10/H10 20” . . . . . . . . . . 2 TILT CYLINDER TUBE . . . . . . . . . . 1 TILT CYLINDER TUBE . . . . . . . . . . 1

a 42’ BOOM models; Uses (1) L500784 protective sleeve and (2) L70090 Hose, -8 H10/H10 360”. b 44’ BOOM models; Uses (1) L500784 protective sleeve and (2) L69944 Hose, -8 H10/H10 380”. c Refer to Hydraulic Cylinders section for the cylinder part number. d Located on the bottom side of the boom in the center. If equipped with auxiliary hydraulics, the auxiliary hydraulic tubes are toward the outer sides of the boom.

NOTE: Cylinder part number is stamped on the cylinder.

HOSE LOCATOR 06 07 08 26

HYDRAULIC TILT TUBES (under boom) BULKHEAD PLATE (tee fitting) MAIN VALVE (tilt section - 4th from front) HYDRAULIC TUBES (upper front boom)

PRINTED IN U.S.A.

HYDRAULIC TUBES (upper front boom) HYDRAULIC TILT TUBES (under boom) BULKHEAD PLATE (tee fitting) TILT CYLINDER

127

913289/BP0208

Boom Hydraulics

642 / 842 / 844 Telehandler

Slave (Compensation)

FRONT 3 5 4 6

1 7

2

20 7 1 8 9 7

19

14

11 17

7

18

12 13

Bulkhead Bracket

6 21

10 16

RIGHT

22

25

15 TOP

LEFT

BOTTOM

20 24 13 21 23

913289/BP0208

128

PRINTED IN U.S.A.

642 / 842 / 844 Telehandler

Boom Hydraulics Slave (Compensation)

Ref. No.

Part No.

01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17

Note a L520005 L50273 102445 L63018 L10057 L444004 102858 L443012 102859 102859 L520004 L50141 L50823 L510008 L50143 105653

Description

Qty. Req.

Ref. No.

Part No.

SLAVE CYLINDER . . . . . . . . . . . . . 2 3/8”-16 NYLON INSERT NUT . . . . . 2 3/8”-16X2-3/4” BOLT . . . . . . . . . . . . 2 PIN, SLAVE CYL. (rod end) . . . . . . 2 BUSHING 660 1.5IDX3.0 . . . . . . . . 2 1/4”-28 GREASE ZERK 90 DEG. . . 4 ADAP, -8ORM -8JICM STR. . . . . . . 4 HOSE, -8 A8/DS8 46” . . . . . . . . . . . 1 ADAP, -10 BULK HD RUN TEE . . . 2 HOSE, -8 DS8/DS10 16”. . . . . . . . . 1 HOSE, -8 DS8/DS10 16”. . . . . . . . . 1 5/16-18 NYLON INSERT NUT . . . AR 5/16” FLAT WASHER . . . . . . . . . . AR 5/16-18X1” BOLT . . . . . . . . . . . . . AR 5/16-18X5/8” BOLT . . . . . . . . . . . . . 4 5/16” LOCK WASHER . . . . . . . . . . . 2 CAP, SLAVE CYL. PIN . . . . . . . . . . 2

18 19 20 21 22 23 24 25

105654 L68003 102858 102857 105128 102775 L50823 102857

Description

Qty. Req.

PIN, SLAVE CYL. (base end). . . . . 2 BUSHING . . . . . . . . . . . . . . . . . . . . 2 HOSE, -8 A8/DS8 46” . . . . . . . . . . . 1 HOSE, -8 A8/DS8 28” . . . . . . . . . . . 1 BRACKET, BULKHEAD PLATE . . . 1 ADAP, BULK HD BRANCH TEE . . . 2 5/16-18X1” BOLT. . . . . . . . . . . . . . . 4 HOSE, -8 A8/DS8 28” . . . . . . . . . . . 1

a Refer to Hydraulic Cylinders section for the cylinder part number.

NOTE: Cylinder part number is stamped on the cylinder.

HOSE LOCATOR 08 10 11 20 21 25

LEFT SLAVE CYLINDER “TOP” BULKHEAD TEE “LEFT” BULKHEAD TEE “RIGHT” RIGHT SLAVE CYLINDER “TOP” RIGHT SLAVE CYLINDER “BOTTOM” LEFT SLAVE CYLINDER “BOTTOM”

PRINTED IN U.S.A.

BRANCH TEE “TOP” (under bulkhead plate) BRANCH TEE “TOP-FRONT” (under bulkhead plt) BRANCH TEE “BOTTOM-FRONT” (under bulkhead) BRANCH TEE “TOP” (under bulkhead plate) BRANCH TEE “BOTTOM” (under bulkhead plate) BRANCH TEE “BOTTOM” (under bulkhead plate)

129

913289/BP0208

Boom Hydraulics

642 / 842 / 844 Telehandler

Boom Up / Down

5

6

4

3

FRONT

2 18 1 1

RIGHT 11 12 10 9

8

5 6

15 12 13

4

15 13 14

12

14

4 LEFT

12 4

6

5

4 8

11

10 16 9

16

3rd Section (Boom Lift)

913289/BP0208

130

17

Main Valve

PRINTED IN U.S.A.

642 / 842 / 844 Telehandler

Boom Hydraulics Boom Up / Down

Ref. No.

Part No.

01 02 03 04 05 06 08 09 10 11 12

Note a L50313 L64590 L64591 L97885 L97884 102856 102855 102855 102856 L445002

Description

Qty. Req.

Ref. No.

Part No.

LIFT CYLINDER . . . . . . . . . . . . . . . 2 5/8”X1-1/2” BOLT GR5 . . . . . . . . . . 2 WASHER, PIN RETAINER . . . . . . . 2 SPACER . . . . . . . . . . . . . . . . . . . . . 8 SNAP RING . . . . . . . . . . . . . . . . . AR BEARING, SPHERICAL . . . . . . . . AR HOSE, -8 A8/A12 88” . . . . . . . . . . . 1 HOSE, -8 A8/A12 66” . . . . . . . . . . . 1 HOSE, -8 A8/A12 66” . . . . . . . . . . . 1 HOSE, -8 A8/A12 88” . . . . . . . . . . . 1 ADAP, -8ORM -8JICM 90 DEG . . . . 4

13 14 15 16 17 18

L66392 L50143 L50245 L446019 L445001 103841

a

Description

Qty. Req.

PIN, ECCENTRIC . . . . . . . . . . . . . . 4 5/16” LOCK WASHER . . . . . . . . . . . 6 5/16”-24X1” GR5 BOLT . . . . . . . . . . 6 ADAP, -12 SWVL TEE . . . . . . . . . . . 2 ADAP, -12ORM -12JICM . . . . . . . . . 2 PIN, LIFT CYL.. w/SHOULDER. . . . 1

Refer to Hydraulic Cylinders section for cylinder part number.

NOTE: Cylinder part number is stamped on the cylinder.

HOSE LOCATOR 08 09 10 11

LEFT LIFT CYLINDER “LEFT SIDE” (retract) LEFT LIFT CYLINDER “RIGHT SIDE” (extend) RIGHT LIFT CYLINDER “LEFT SIDE” (retract) RIGHT LIFT CYLINDER “RIGHT SIDE” (extend)

PRINTED IN U.S.A.

MAIN VALVE (3rd section - right side [retract]) MAIN VALVE (3rd section - left side [extend]) MAIN VALVE (3rd section - right side [retract]) MAIN VALVE (3rd section - left side [extend])

131

913289/BP0208

Boom Hydraulics

642 / 842 / 844 Telehandler

Auxiliary Hydraulics Circuit

FRONT 5

6 11

5

7 11 12 1

2

13

3

Bulkhead Plate

14 15

4

4

8

10

6

9

16

Main Valve

17

18 5th Section (Auxiliary) (Optional)

913289/BP0208

132

PRINTED IN U.S.A.

642 / 842 / 844 Telehandler

Boom Hydraulics Auxiliary Hydraulics Circuit

Ref. No.

Part No.

01 02 03 04 05 06

L50884 L50143 L63719 L63720 L79167

07 08 09 10 11c 12 13 14 15 16

102833 102832 P471351 L443011 102552 L69832 L69833 L50143 L50842 L444011

PRINTED IN U.S.A.

Description

Qty. Req.

Ref. No.

Part No.

5/16”-18X2-1/4” BOLT . . . . . . . . . . . 2 5/16” FLAT WASHER . . . . . . . . . . . 2 HOSE CUSHION TOP PLATE . . . . 2 TUBE CUSHION DBL .88” . . . . . . . 4 HOSE CLAMP ASSEMBLY . . . . . . . 2 AUXILIARY HYD. HOSES. . . . . . . . 1 Note a Note b HOSE -8 H10/DS10 42” . . . . . . . . . 2 HOSE -8 A10/DS10 30”. . . . . . . . . . 2 ADAP, -12ORM -10JICM . . . . . . . . . 2 ADAP, -10JICM BULK HD 90 DEG . 2 AUX HYD TUBE . . . . . . . . . . . . . . . 2 CLAMP, DBL TUBE .62” . . . . . . . . . 6 PLATE, TOP DBL CUSHION. . . . . . 6 5/16” FLAT WASHER . . . . . . . . . . . 6 3/8”-16X1-1/2” BOLT . . . . . . . . . . . . 6 ADAP, -8ORM -10JICM STR. . . . . . 2

17 18

L65273 102420 102807

00

102718

a

42’ BOOM models; Use (1) L500784 protective sleeve and (2) L70105 Hose, -8 H10/H10 380”.

b

44’ BOOM models; Use (1) L500784 protective sleeve and (2) L69945 Hose, -8 H10/H10 400”.

c

Located on the bottom side of the boom towards the outside. The inner tubes are for the tilt cylinder.

133

Description

Qty. Req.

QUICK COUPLER SET. . . . . . . . . . 1 KIT, AUX HYD SECTION . . . . . . . . 1 KIT, FIVE SECTION TIE BOLT . . . 4 (each kit contains [1] bolt, [2] washers and [2] nuts)

-- ITEMS NOT SHOWN -DECAL, AUXILIARY CONTROL . . 1

913289/BP0208

Chassis Hydraulics

642 / 842 / 844 Telehandler

Frame Level

3 2 1

4 5

7 6 RETRACT EXTEND

9

8

10 11

RIGHT 12 13 17

14

FRON

T AXL

15

E

LEFT

16

FRONT

913289/BP0208

134

PRINTED IN U.S.A.

642 / 842 / 844 Telehandler

Chassis Hydraulics Frame Level

Ref. No.

Part No.

01 02 03 04 05 06 07 08 09 10 11 12

Note a L64367 L50277 L520005 L63276 L66017 L445002 102860 102873 L63016 L68881 L50403

Description

Qty. Req.

Ref. No.

Part No.

Description

Qty. Req.

LEVEL CYLINDER . . . . . . . . . . . . . 1 BRONZE BEARING . . . . . . . . . . . . 1 3/8”-16X3-1/2” BOLT . . . . . . . . . . . . 1 3/8”-16 NYLON INSERT NUT . . . . . 1 PIN, CYLINDER (base end) . . . . . . 1 ADAP, W/ORIFICE -8ORM -8JICM . 1 ADAP, -8ORM -8JICM 90 DEG . . . . 1 HOSE, -8 A8/A8 168” . . . . . . . . . . . 1 HOSE, -8 A8/A8 190” . . . . . . . . . . . 1 BRONZE BEARING . . . . . . . . . . . . 1 LOCK, PIVOT PIN . . . . . . . . . . . . . . 1 3/8”-16X1-1/4” BOLT . . . . . . . . . . . . 1

13 14 15 16 17

L68882 102191 102190 L50084 L50712

a

Refer to Hydraulic Cylinders section for cylinder part number.

PIVOT PIN (rod end) . . . . . . . . . . . . 1 FRAME LEVEL MOUNT . . . . . . . . . 1 PLATE, FRAME LEVEL. . . . . . . . . . 1 3/4”-10 STOVER NUT . . . . . . . . . . . 4 3/4”-10X9” GR8 BOLT . . . . . . . . . . . 4

HOSE LOCATOR 08

FRAME LEVEL CYLINDER “OUTSIDE” (retract)

09

FRAME LEVEL CYLINDER “INSIDE” (extend)

PRINTED IN U.S.A.

STABILIZING CYL MANIFOLD “TOP PORT” (located on left inside rear of frame) MAIN VALVE (1st section - right side)

135

913289/BP0208

Chassis Hydraulics

642 / 842 / 844 Telehandler

Frame Stabilizer

TO FRAME LEVEL CYLINDER (EXTEND)

1

2 3 4

5

6 7

8 Retract

10 Main Valve Extend

10

9 8

7

1st Section (Frame Level)

9 5

28

TO FRAME LEVEL CYLINDER (RETRACT)

11 22

27

23

29

14

12

6 25

26 13 15

24 23

16 17

11

18

21

RIGHT 22 2

REAR A

XLE

20

19

LEFT FRONT

913289/BP0208

136

PRINTED IN U.S.A.

642 / 842 / 844 Telehandler

Chassis Hydraulics Frame Stabilizer

Ref. No.

Part No.

01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16

102873 L68817 L445006 Note a L444004 102858 L50230 L50143 L69776 L69774 102858 L50403 L50147 L68881 L68882 L10057

Description

Qty. Req.

Ref. No.

Part No.

Description

Qty. Req.

HOSE, -8 A8/A8 190” . . . . . . . . . . . 1 HOSE, -8 A8/A8 26” . . . . . . . . . . . . 1 ADAP, -12ORM -8JICM 90 . . . . . . . 2 FRAME STABILIZER CYLINDER . . 1 ADAP, -8ORM -8JICM STR. . . . . . . 2 HOSE, -8 A8/DS8 46” . . . . . . . . . . . 1 5/16”-18X3/4” BOLT . . . . . . . . . . . . 4 5/16” LOCK WASHER . . . . . . . . . . . 4 TRUNNION PIVOT PIN. . . . . . . . . . 2 BUSHING . . . . . . . . . . . . . . . . . . . . 2 HOSE, -8 A8/DS8 46” . . . . . . . . . . . 1 3/8”-16x1-1/4” BOLT . . . . . . . . . . . . 1 3/8” LOCK WASHER . . . . . . . . . . . . 1 LOCK, PIVOT PIN . . . . . . . . . . . . . . 1 LEVEL CYL. PIN (rod end) . . . . . . . 1 1/4”-28 GREASE ZERK 90 DEG. . . 1

17 18 19 20 21 22 23 24 25 26 27 28 29

L69138 102272 102190 L50084 L50712 L51968 L445002 102774 L50139 L50137 102860 L10465 102877

a

Refer to Hydraulic Cylinders section for cylinder part number.

BUSHING (rod end). . . . . . . . . . . . . 1 STABILIZER CYL MOUNT . . . . . . . 1 MOUNT PLATE . . . . . . . . . . . . . . . . 1 3/4-10 NUT GR8 . . . . . . . . . . . . . . . 4 3/4-10X9” GR8 BOLT . . . . . . . . . . . 4 ADAP, -6ORM -8JICM 90 DEG . . . . 2 ADAP, -8ORM -8JICM 90 DEG . . . . 2 1/4”-20X4” BOLT GR5 . . . . . . . . . . . 1 1/4” LOCK WASHER . . . . . . . . . . . . 1 1/4” FLAT WASHER . . . . . . . . . . . . 1 HOSE, -8 A8/A8 168” . . . . . . . . . . . 1 1/4”-28 GREASE ZERK STR . . . . . 1 MANIFOLD, STABILIZING CYL. . . . 1

Hose Locator Ref No.

From Port

To Port

01 02 06 11 27

MAIN VALVE, 1ST SECTION (extend) MAIN VALVE, 1ST SECTION (retract) STABILIZING CYL. MANIFOLD “REAR” STABILIZING CYL. MANIFOLD “FRONT” STABILIZING CYL. MANIFOLD “TOP”

FRAME LEVEL CYLINDER “INSIDE” (extend) STABILIZING CYL. MANIFOLD “BOTTOM” (retract) STABILIZING CYLINDER “TOP PORT” STABILIZING CYLINDER “BOTTOM PORT” FRAME LEVEL CYLINDER “OUTSIDE” (retract)

PRINTED IN U.S.A.

137

913289/BP0208

Hydraulics

642 / 842 / 844 Telehandler

Hydraulic Pump

2

1 3

Hydraulic Tank (Bottom)

HYDRAULIC PUMP

6 9

5 IN

FLOW DIVIDER

4 8 EP

6

10 S

11

12 MAIN VALVE (IN)

PRIORITY VALVE

P

7 13 16 CF

EF

HYDRAULIC TANK

6 14

15

FRONT

913289/BP0208

STEER MOTOR [P]

138

PRINTED IN U.S.A.

642 / 842 / 844 Telehandler

Hydraulics Hydraulic Pump

Ref. No.

Part No.

01 02 03

L63309 L445010 102498 L46865 L50599 L61092 102834 L445001 104132 L64311 102313 L444001 102838

04 05 06 07 08 09 10a 11a

Description

Qty. Req.

Ref. No.

Part No.

Description

Qty. Req.

HOSE, -24 A24/A24 35” . . . . . . . . . 1 ADAP, -24ORM -24JICM 90O . . . . . 1 HYDRAULIC PUMP . . . . . . . . . . . . 1 GASKET (not shown) . . . . . . . . . . . 1 1/2”-13x1-1/2” BOLT (not shown). . 2 ADAP, -16orm -12jicm 90O . . . . . . . 1 HOSE, -12 A12/DS12 13” . . . . . . . . 1 ADAP, -12ORM -12JICM . . . . . . . . . 3 PRIORITY VALVE . . . . . . . . . . . . . . 1 HOSE, -12 A12/A12 21” . . . . . . . . . 1 FLOW DIVIDER VALVE . . . . . . . . . 1 ADAP, -12ORM -12JICM . . . . . . . . . 1 HOSE, -12 A12/A12 115” . . . . . . . . 1

12 13 14 15 16

L444002 102836 L64660 102835 102946

a

Note: If the unit is equipped with the outrigger option, there will be two additional hoses. Hose P/N 102814; -12 A12/DS12 74” will attach to fitting item #10 and will go to the outrigger valve. Hose P/N 102815; -12 H12/A12 58” will return from the outrigger valve and will connect to the existing hose, item 11. Please refer to the outrigger pages located in the Chassis section for more information.

ADAP, -6ORM -6JICM . . . . . . . . . . . 2 HOSE, -6 A8/DS6 19” . . . . . . . . . . . 1 ADAP, -8ORM -8JICM TEE . . . . . . . 1 HOSE, -6 A8/DS8 50” . . . . . . . . . . . 1 HOSE, -6 A6/DS6 18” . . . . . . . . . . . 1

HOSE LOCATOR 01 05 08

HYDRAULIC PUMP “IN” HYDRAULIC PUMP “OUT” PRIORITY VALVE “EF” (bottom of valve)

HYDRAULIC TANK “BOTTOM - OUT” PRIORITY VALVE “P” (top of valve) FLOW DIVIDER “IN” (side)

11a 11a

FLOW DIVIDER “EP” (front of valve) (STANDARD) OUTRIGGER VALVE/HOSE (OUTRIGGER OPTION)

MAIN VALVE “IN” MAIN VALVE “IN”

13 15 16

PRIORITY VALVE “CF” (bottom of valve - tee) PRIORITY VALVE “CF” (bottom of valve - tee) FLOW DIVIDER “T” (front of valve)

FLOW DIVIDER “S” (bottom of valve) STEER MOTOR “P” HYDRAULIC TANK RETURN (return manifold)

PRINTED IN U.S.A.

139

913289/BP0208

Hydraulics

642 / 842 / 844 Telehandler

Steering

LEFT 1 LS

T

3

2

FRONT

L

P

R

9

4 3

3 FRONT AXLE STEER CYLINDER (RIGHT SIDE)

7

8

5

10

6

11 STEER SELECT

12 HYDRAULIC TANK

P T

22 A

12

21

B

PRIORITY VALVE

13 T

LS

CF

15 7

23

20

14

19 18

FRONT AXLE STEER CYLINDER (LEFT SIDE)

FLOW DIVIDER

9

24 17

16

6 REAR AXLE STEER CYLINDER (LEFT SIDE)

HYDRAULIC TANK

913289/BP0208

140

REAR AXLE STEER CYLINDER (RIGHT SIDE)

PRINTED IN U.S.A.

642 / 842 / 844 Telehandler

Hydraulics Steering

Ref. No.

Part No.

01 02 03 04 05 06 07 08 09 10 11 12

101880 L51591 L444004 L64524 L63383 102835 102846 102847 102837 L50051 L69747 L445003

PRINTED IN U.S.A.

Description

Qty. Req.

Ref. No.

Part No.

STEER MOTOR . . . . . . . . . . . . . . . 1 ADAP, -4ORM -4JICM 90O . . . . . . . 1 ADAP, -8ORM -8JICM STR. . . . . . . 3 VALVE, CHECK . . . . . . . . . . . . . . . . 1 HOSE, -6 A6/DS8 52” . . . . . . . . . . . 1 HOSE, -6 A8/DS8 50” . . . . . . . . . . . 1 HOSE, -6 A6/DS8 58” . . . . . . . . . . . 1 HOSE, -6 A8/DS8 82” . . . . . . . . . . . 1 HOSE, -4 A4/A4 52” . . . . . . . . . . . . 1 1/4”-20 WHIZ LOCK NUT . . . . . . . . 2 VALVE, STEER SELECT . . . . . . . . 1 ADAP, -6ORM -6JICM 90O . . . . . . . 2

13 14 15 16 17 18 19 20 21 22 23 24

L444002 L50535 102848 L69936 L69936 L64660 L51591 L69904 L444012 104132 L50056 102836

141

Description

Qty. Req.

ADAP, -6ORM -6JICM STR. . . . . . . 2 1/4”-20X3” BOLT . . . . . . . . . . . . . . . 2 HOSE, -6 A6/A8 48” . . . . . . . . . . . . 1 HOSE, -6 A6/A8 100” . . . . . . . . . . . 1 HOSE, -6 A6/A8 100” . . . . . . . . . . . 1 ADAP, -8ORM -8JICM TEE . . . . . . . 1 ADAP, -4ORM -4JICM 90O . . . . . . . 1 HOSE, -4 A6/DS6 20” . . . . . . . . . . . 1 ADAP, -6ORM -4JICM STR. . . . . . . 1 PRIORITY VALVE . . . . . . . . . . . . . . 1 5/16-18 WHIZ LOCK NUT. . . . . . . . 2 HOSE, -6 A8/DS6 19” . . . . . . . . . . . 1

913289/BP0208

Hydraulics

642 / 842 / 844 Telehandler

Main Valve

FRONT FRAME LEVEL CYLINDER

(EXTEND)

STABILIZER MANIFOLD

FLOW

5

4

2

1

DIVIDER

3

BOOM

(RETRACT) LEFT LIFT CYLINDER

(RETRACT) BOOM

(EXTEND) RIGHT LIFT CYLINDER

6

RIGHT LIFT CYLINDER

(EXTEND)

(RETRACT)

8 9

LEFT LIFT CYLINDER

33

(EXTEND)

7 7

TILT

(EXTEND)

11

32

11

31

10

AUX. (RETRACT)

12 10 TILT

13

14

(RETRACT)

30 15 14

AUX.

(EXTEND)

14

16

29

17 18 14

28

19

22 27 26 25 20 21 24

22

23 Main Valve shown with Auxiliary Hydraulics Option

913289/BP0208

142

HYDRAULIC COOLER

PRINTED IN U.S.A.

642 / 842 / 844 Telehandler

Hydraulics Main Valve

Ref. No.

Part No.

01 02 03 04 05 06 07 08 09 10 11 12 13 14 15a 16a 17a 18a 19a 20

102838 L61092 L445006 102873 L68817 102853 L444001 102856 102855 L446019 L445001 102854 102832 P471351 102845 102844 102844 102845 102831

21 22 23b

24a

102849 105691 L51621 103194 102356 102420 102807 102831

PRINTED IN U.S.A.

Description

Qty. Req.

Ref. No.

Part No.

HOSE, -12 A12/A12 115” . . . . . . . . 1 ADAP, -16ORM -12JICM 90O . . . . . 1 ADAP, -12ORM -8JICM 90O . . . . . . 2 HOSE, -8 A8/A8 190” . . . . . . . . . . . 1 HOSE, -8 A8/A8 26” . . . . . . . . . . . . 1 HOSE, -12 A12/DS12 18” . . . . . . . . 1 ADAP, -12ORM -12JICM STR. . . . . 2 HOSE, -8 A8/A12 88” . . . . . . . . . . . 1 HOSE, -8 A8/A12 66” . . . . . . . . . . . 1 ADAP, -12 SWVL RUN TEE . . . . . . 2 ADAP, -12ORM -12JICM . . . . . . . . . 2 HOSE -8 A10/DS10 25”. . . . . . . . . . 2 HOSE -8 A10/DS10 30”. . . . . . . . . . 2 ADAP, -12ORM -10JICM . . . . . . . . . 2 HOSE, -4 A6/DS6 120” . . . . . . . . . . 1 HOSE, -4 A6/DS6 108” . . . . . . . . . . 1 HOSE, -4 A6/DS6 108” . . . . . . . . . . 1 HOSE, -4 A6/DS6 120” . . . . . . . . . . 1 HOSE, -4 A6/DS6 102” . . . . . . . . . . 1 HOSE . . . . . . . . . . . . . . . . . . . . . . .1 HOSE, -16 A16/A16 42” (note c) HOSE, -16 A16/DS16 29’ (note d) ADAP, -16ORM -16JICM . . . . . . . . . 1 ADAP, 1/4BSP -6JICM STR . . . . AR MAIN VALVE . . . . . . . . . . . . . . . . . . 1 KIT, AUX HYD SECTION (optional) 1 KIT, FIVE SECTION TIE BOLT . . . 4 HOSE, -4 A6/DS6 102” . . . . . . . . . . 1

25a 26a 27a 28a 29 30 31 32 33

102845 102844 102844 102845 102832 102854 102855 102856 102853

a

Refer to next page for information regarding the location of these hoses.

b

The illustration on the facing page shows the (optional) auxiliary hydraulic work section with the main valve.

c

For units equipped with 99 h.p. engine; hose connects to rear cooler lower port.

d

For units equipped with 115 h.p. engine; hose connects to cold start by-pass valve.

143

Description

Qty. Req.

HOSE, -4 A6/DS6 120” . . . . . . . . . . 1 HOSE, -4 A6/DS6 108” . . . . . . . . . . 1 HOSE, -4 A6/DS6 108” . . . . . . . . . . 1 HOSE, -4 A6/DS6 120” . . . . . . . . . . 1 HOSE -8 A10/DS10 30”. . . . . . . . . . 2 HOSE -8 A10/DS10 25”. . . . . . . . . . 2 HOSE, -8 A8/A12 66” . . . . . . . . . . . 1 HOSE, -8 A8/A12 88” . . . . . . . . . . . 1 HOSE, -12 A12/DS12 18” . . . . . . . . 1

913289/BP0208

Hydraulics

642 / 842 / 844 Telehandler

Main Valve - Dual Controllers

TILT

FRONT

LEVEL

3 LIFT

2

EXTEND

HYDRAULIC OPTION

1

LEFT

5 EXTEND RETRACT

BACK FORWARD

4

6

RIGHT

7

7

UP

OUT DOWN IN

LEVE

L (LE

BOO BOO TILT HYDR

FT)

M (IN

)

M (U

P)

(FOR WAR D)

AULIC

9

OPTIO

N LEVE

9

UT)

M (D

TILT HYDR

Main Valve shown with Auxiliary Hydraulics Option

8

144

OWN

)

(BAC

AULIC

HT)

M (O

BOO

(R) = retract (E) = extend

913289/BP0208

L (RIG

BOO

K)

OPTIO

N

PRINTED IN U.S.A.

642 / 842 / 844 Telehandler

Hydraulics Main Valve - Dual Controllers

Ref. No.

Part No.

01 02 03 04 05 06 07

102435 102434 102784 L444002 102845 102844 102831

PRINTED IN U.S.A.

Description

Qty. Req.

Ref. No.

Part No.

CONTROLLER, AUX. HYD . . . . . . . 1 CONTROLLER, LIFT/EXTEND . . . . 1 CONTROLLER, TILT/LEVEL. . . . . . 1 ADAP, -6ORM -6JICM STR . . . . . AR HOSE, -4 A6/DS6 120” . . . . . . . . . . 4 HOSE, -4 A6/DS6 108” . . . . . . . . . . 4 HOSE, -4 A6/DS6 102” . . . . . . . . . . 2

08a

102356 102420 102807

09

103194

a

The illustration on the facing page shows the (optional) auxiliary hydraulic work section with the main valve.

145

Description

Qty. Req.

MAIN VALVE . . . . . . . . . . . . . . . . . . 1 KIT, AUX HYD SECTION (optional) 1 KIT, FIVE SECTION TIE BOLT . . . 4 (each kit contains [1] bolt, [2] washers and [2] nuts) ADAP, 1/4BSP -6JICM STR . . . . AR

913289/BP0208

Hydraulics

642 / 842 / 844 Telehandler

Main Valve - Radio Remote Control Option

“P” PORT (BOOM) JOYSTICK

“J1” PORT PWP/WPS VALVE “T” PORT FLOWDIVIDER

3 4

2

5 1

6

E2 E3 E1 E4

JS

7

P J2 J4

J1 T

17

J3

18 P4

8

BOOM UP/DOWN

P1

P2

16

9 15

Main Valve

10

P3

BOOM IN/OUT

14

13

UP

DOWN

FRONT EXTEND

RETRACT

12

913289/BP0208

146

11

PRINTED IN U.S.A.

642 / 842 / 844 Telehandler

Hydraulics Main Valve - Radio Remote Option

Ref. No.

Part No.

01 02 03 04 05 06 07 08 09

L69905 L69906 103505 L444012 L68804 L68804 L62842 103413 L69902

PRINTED IN U.S.A.

Description

Qty. Req.

Ref. No.

Part No.

HOSE, -6 A6/A6 130” . . . . . . . . . . . 1 HOSE, -6 A6/A6 110” . . . . . . . . . . . 1 HOSE, -4 H6/A6 109” . . . . . . . . . . . 1 ADAP, -4ORM -6JICM STR. . . . . . . 5 HOSE, -4 A6/DS6 26” . . . . . . . . . . . 1 HOSE, -4 A6/DS6 26” . . . . . . . . . . . 1 ADAP, -4ORM -6JICM 90O . . . . . . . 6 MANIFOLD, RADIO REMOTE . . . . 1 HOSE, -6 A6/H6 20” . . . . . . . . . . . . 1

10 11 12 13 14 15 16 17 18

L69902 102844 102844 102844 102844 L69902 L69902 L68804 L68804

147

Description

Qty. Req.

HOSE, -6 A6/H6 20” . . . . . . . . . . . . 1 HOSE, -4 A6/DS6 108” . . . . . . . . . . 4 HOSE, -4 A6/DS6 108” . . . . . . . . . . 4 HOSE, -4 A6/DS6 108” . . . . . . . . . . 4 HOSE, -4 A6/DS6 108” . . . . . . . . . . 4 HOSE, -6 A6/H6 20” . . . . . . . . . . . . 1 HOSE, -6 A6/H6 20” . . . . . . . . . . . . 1 HOSE, -4 A6/DS6 26” . . . . . . . . . . . 1 HOSE, -4 A6/DS6 26” . . . . . . . . . . . 1

913289/BP0208

Hydraulics

642 / 842 / 844 Telehandler

Dual Controllers (Standard)

FRONT

TILT LEVEL

1 LIFT EXTEND

2 P

3 T P T

4

3

5 5

4 4 6

FRONT FLOW DIVIDER

7 J

8

9 HYDRAULIC TANK

913289/BP0208

148

PRINTED IN U.S.A.

642 / 842 / 844 Telehandler

Hydraulics Dual Controllers (Standard)

Ref. No.

Part No.

01 02 03 04 05

102784 102434 L444002 L69903 L69903

PRINTED IN U.S.A.

Description

Qty. Req.

Ref. No.

Part No.

CONTROLLER, TILT/LEVEL. . . . . . 1 CONTROLLER, LIFT/EXTEND . . . . 1 ADAP, -6ORM -6JICM STR. . . . . . . 4 HOSE, -4 A6/DS6 17” . . . . . . . . . . . 1 HOSE, -4 A6/DS6 17” . . . . . . . . . . . 1

06 07 08 09

102843 102313 L445003 102786

149

Description

Qty. Req.

HOSE, -4 A6/DS6 35” . . . . . . . . . . . 1 MANIFOLD, JOYSTICK RELIEF. . . 1 ADAP, -6ORM -6JICM 90O . . . . . . . 1 HOSE, -4 A6/A6 54” . . . . . . . . . . . . 1

913289/BP0208

Hydraulics

642 / 842 / 844 Telehandler

Dual Controllers (w/Auxiliary Hydraulics)

FRONT

TILT LEVEL

1

LIFT EXTEND

2 P

3 T

4

P HYDRAULIC OPTION

T

8 14

3

10 7

4 3 5

8

T

12

9

P

11 10

6 9 7

FRONT FLOW DIVIDER

13 J

6

11 HYDRAULIC TANK

913289/BP0208

150

PRINTED IN U.S.A.

642 / 842 / 844 Telehandler

Hydraulics

Dual Controllers (w/Auxiliary Hydraulics) Ref. No.

Part No.

01 02 03 04 05 06 07

102784 102434 L444002 L446049 L60653 L445003 L68804

PRINTED IN U.S.A.

Description

Qty. Req.

Ref. No.

Part No.

CONTROLLER, TILT/LEVEL. . . . . . 1 CONTROLLER, LIFT/EXTEND . . . . 1 ADAP, -6ORM -6JICM STR . . . . . AR ADAP, -6 SWIVEL RUN TEE . . . . AR ADAP, -6JICM -6JICFS 90O . . . . . AR ADAP, -6ORM -6JICM 90O . . . . . . AR HOSE, -4 A6/DS6 26” . . . . . . . . . . . 1

08 09 10 11 12 13 14

L69903 L68804 L69903 102786 102843 102313 102435

151

Description

Qty. Req.

HOSE, -4 A6/DS6 17” . . . . . . . . . . . 1 HOSE, -4 A6/DS6 26” . . . . . . . . . . . 1 HOSE, -4 A6/DS6 17” . . . . . . . . . . . 1 HOSE, -4 A6/A6 54” . . . . . . . . . . . . 1 HOSE, -4 A6/DS6 35” . . . . . . . . . . . 1 MANIFOLD, JOYSTICK RELIEF. . . 1 CONTROLLER, AUX. HYD . . . . . . . 1

913289/BP0208

Hydraulics

642 / 842 / 844 Telehandler

Dual Controllers (w/Outriggers)

FRONT

TILT LEVEL

1

LIFT EXTEND

2 P OUTRIGGER

3 T

4 P

T

8

14 3

10 7

4 3 8

5 T

12

9

P

11 6

10

9 7

FRONT FLOW DIVIDER

13 J

6

11

HYDRAULIC TANK

913289/BP0208

152

PRINTED IN U.S.A.

642 / 842 / 844 Telehandler

Hydraulics Dual Controllers (w/Outriggers)

Ref. No.

Part No.

01 02 03 04 05 06 07

102784 102434 L444002 L446049 L60653 L445003 L69904

PRINTED IN U.S.A.

Description

Qty. Req.

Ref. No.

Part No.

CONTROLLER, TILT/LEVEL. . . . . . 1 CONTROLLER, LIFT/EXTEND . . . . 1 ADAP, -6ORM -6JICM STR . . . . . AR ADAP, -6 SWIVEL RUN TEE . . . . AR ADAP, -6JICM -6JICFS 90O . . . . . AR ADAP, -6ORM -6JICM 90O . . . . . . AR HOSE, -4 A6/DS6 20” . . . . . . . . . . . 1

08 09 10 11 12 13 14

L69903 L69904 L69903 102786 102843 102313 102436

153

Description

Qty. Req.

HOSE, -4 A6/DS6 17” . . . . . . . . . . . 1 HOSE, -4 A6/DS6 20” . . . . . . . . . . . 1 HOSE, -4 A6/DS6 17” . . . . . . . . . . . 1 HOSE, -4 A6/A6 54” . . . . . . . . . . . . 1 HOSE, -4 A6/DS6 35” . . . . . . . . . . . 1 MANIFOLD, JOYSTICK RELIEF. . . 1 CONTROLLER, OUTRIGGERS . . . 1

913289/BP0208

Hydraulics

642 / 842 / 844 Telehandler

Dual Controllers (All Options except WPS)

FRONT

TILT LEVEL

1

LIFT EXTEND

2 P OUTRIGGER

3 T

4 P HYDRAULIC OPTION

T

8 3

14

10 7

4 15

3

8 5

T

3 5

12

9

P

11

7

10

T

6

P

6

4

9

16 17

17

FRONT

16

FLOW DIVIDER

13 J

6

11

HYDRAULIC TANK

913289/BP0208

154

PRINTED IN U.S.A.

642 / 842 / 844 Telehandler

Hydraulics

Dual Controllers (All Options except WPS) Ref. No.

Part No.

01 02 03 04 05 06 07 08 09

102784 102434 L444002 L446049 L60653 L445003 L69904 L69903 L69904

PRINTED IN U.S.A.

Description

Qty. Req.

Ref. No.

Part No.

CONTROLLER, TILT/LEVEL. . . . . . 1 CONTROLLER, LIFT/EXTEND . . . . 1 ADAP, -6ORM -6JICM STR . . . . . AR ADAP, -6 SWIVEL RUN TEE . . . . AR ADAP, -6JICM -6JICFS 90O . . . . . AR ADAP, -6ORM -6JICM 90O . . . . . . AR HOSE, -4 A6/DS6 20” . . . . . . . . . . . 1 HOSE, -4 A6/DS6 17” . . . . . . . . . . . 1 HOSE, -4 A6/DS6 20” . . . . . . . . . . . 1

10 11 12 13 14 15 16 17

L69903 102786 102843 102313 102436 102435 L69903 L69903

155

Description

Qty. Req.

HOSE, -4 A6/DS6 17” . . . . . . . . . . . 1 HOSE, -4 A6/A6 54” . . . . . . . . . . . . 1 HOSE, -4 A6/DS6 35” . . . . . . . . . . . 1 MANIFOLD, JOYSTICK RELIEF. . . 1 CONTROLLER, OUTRIGGERS . . . 1 CONTROLLER, AUX. HYD. . . . . . . 1 HOSE, -4 A6/DS6 17” . . . . . . . . . . . 1 HOSE, -4 A6/DS6 17” . . . . . . . . . . . 1

913289/BP0208

Hydraulics

642 / 842 / 844 Telehandler

Dual Controllers (w/WPS Only)

FRONT

TILT LEVEL

1 LIFT EXTEND

2

P

3 T P

T

5

8

3 7 4 7

6

T

13

4

9

FLOW DIVIDER

FRONT

3 WPS VALVE

10 T

11

J

11

P

12

3 J1 J2

5

HYDRAULIC TANK

913289/BP0208

8

156

PRINTED IN U.S.A.

642 / 842 / 844 Telehandler

Hydraulics Dual Controllers (w/WPS Only)

Ref. No.

Part No.

01 02 03 04 05 06 07

102784 102434 L444002 L446049 102786 102843 L69903

PRINTED IN U.S.A.

Description

Qty. Req.

Ref. No.

Part No.

CONTROLLER, TILT/LEVEL. . . . . . 1 CONTROLLER, LIFT/EXTEND . . . . 1 ADAP, -6ORM -6JICM STR . . . . . AR ADAP, -6 SWIVEL RUN TEE . . . . AR HOSE, -4 A6/A6 54” . . . . . . . . . . . . 1 HOSE, -4 A6/DS6 35” . . . . . . . . . . . 1 HOSE, -4 A6/DS6 17” . . . . . . . . . . . 1

08 09 10 11 12 13

102786 102313 102321 L445003 L63381 102946

157

Description

Qty. Req.

HOSE, -4 A6/A6 54” . . . . . . . . . . . . 1 MANIFOLD, JOYSTICK RELIEF. . . 1 MANIFOLD, WPS JOYSTICK . . . . . 1 ADAP, -6ORM -6JICM 90O . . . . . . . 2 HOSE, -4 A6/A6 15” . . . . . . . . . . . . 2 HOSE, -6AS/DS6 18” . . . . . . . . . . . 1

913289/BP0208

Hydraulics

642 / 842 / 844 Telehandler

Dual Controllers (w/WPS and Outriggers)

FRONT

TILT LEVEL

1 LIFT EXTEND

2

P

OUTRIGGER

T P

3 T

16

4

10

3

8

5

T

7

4

3

11

9

12

P

6 9 7

T

17

4

13

FLOW DIVIDER

FRONT

3 WPS VALVE

14 T

6

6

P

J

15

3 J1 J2

10 HYDRAULIC TANK

913289/BP0208

8

158

PRINTED IN U.S.A.

642 / 842 / 844 Telehandler

Hydraulics

Dual Controllers (w/WPS and Outriggers) Ref. No.

Part No.

01 02 03 04 05 06 07 08 09

102784 102434 L444002 L446049 L60653 L445003 L69904 102786 L69904

PRINTED IN U.S.A.

Description

Qty. Req.

Ref. No.

Part No.

CONTROLLER, TILT/LEVEL. . . . . . 1 CONTROLLER, LIFT/EXTEND . . . . 1 ADAP, -6ORM -6JICM STR . . . . . AR ADAP, -6 SWIVEL RUN TEE . . . . AR ADAP, -6JICM -6JICFS 90O . . . . . AR ADAP, -6ORM -6JICM 90O . . . . . . AR HOSE, -4 A6/DS6 20” . . . . . . . . . . . 1 HOSE, -4 A6/A6 54” . . . . . . . . . . . . 1 HOSE, -4 A6/DS6 20” . . . . . . . . . . . 1

10 11 12 13 14 15 16 17

102786 L69903 102843 102313 102321 L63381 102436 102946

159

Description

Qty. Req.

HOSE, -4 A6/A6 54” . . . . . . . . . . . . 1 HOSE, -4 A6/DS6 17” . . . . . . . . . . . 1 HOSE, -4 A6/DS6 35” . . . . . . . . . . . 1 MANIFOLD, JOYSTICK RELIEF. . . 1 MANIFOLD, WPS JOYSTICK . . . . . 1 HOSE, -4 A6/A6 15” . . . . . . . . . . . . 2 CONTROLLER, OUTRIGGERS . . . 1 HOSE, -6 A6/DS6 18” . . . . . . . . . . . 1

913289/BP0208

Hydraulics

642 / 842 / 844 Telehandler

Dual Controllers (w/WPS and Auxiliary Hydraulics)

FRONT

TILT LEVEL

1 LIFT EXTEND

2 P

3

T

4 P

HYDRAULIC OPTION

T

16 11

3

7

4

3 5

8

10

T

9 P

12 6 9 7

13

T

17

4

FLOW DIVIDER

FRONT

3 WPS VALVE

14

6 T

6

P

J

15

3 J1 J2

HYDRAULIC TANK

11 8

913289/BP0208

160

PRINTED IN U.S.A.

642 / 842 / 844 Telehandler

Hydraulics

Dual Controllers (w/WPS and Auxiliary Hydraulics) Ref. No.

Part No.

01 02 03 04 05 06 07 08 09

102784 102434 L444002 L446049 L60653 L445003 L68804 102786 L68804

PRINTED IN U.S.A.

Description

Qty. Req.

Ref. No.

Part No.

CONTROLLER, TILT/LEVEL. . . . . . 1 CONTROLLER, LIFT/EXTEND . . . . 1 ADAP, -6ORM -6JICM STR . . . . . AR ADAP, -6 SWIVEL RUN TEE . . . . AR ADAP, -6JICM -6JICFS 90O . . . . . AR ADAP, -6ORM -6JICM 90O . . . . . . AR HOSE, -4 A6/DS6 26” . . . . . . . . . . . 1 HOSE, -4 A6/A6 54” . . . . . . . . . . . . 1 HOSE, -4 A6/DS6 26” . . . . . . . . . . . 1

10 11 12 13 14 15 16 17

L69903 102786 102843 102313 102321 L63381 102435 102946

161

Description

Qty. Req.

HOSE, -4 A6/DS6 17” . . . . . . . . . . . 1 HOSE, -4 A6/A6 54” . . . . . . . . . . . . 1 HOSE, -4 A6/DS6 35” . . . . . . . . . . . 1 MANIFOLD, JOYSTICK RELIEF. . . 1 MANIFOLD, WPS JOYSTICK . . . . . 1 HOSE, -4 A6/A6 15” . . . . . . . . . . . . 1 CONTROLLER, AUX. HYD . . . . . . . 1 HOSE, -6 A6/DS6 18” . . . . . . . . . . . 1

913289/BP0208

Hydraulics

642 / 842 / 844 Telehandler

Dual Controllers (w/WPS, Outriggers and Auxiliary Hydraulics)

FRONT

TILT LEVEL

1 LIFT EXTEND

2 P

3

OUTRIGGER

T

4 P HYDRAULIC OPTION

19

7

T

11 3

18

4 3 5

8

9

10

T

12 3 5

T

P

7 6

P

4 9

6 16 17

T

20

4

13

FLOW DIVIDER

FRONT

3 WPS VALVE

14

6

T

J

6

P

15

3 J1 J2

HYDRAULIC TANK

11 8

913289/BP0208

162

PRINTED IN U.S.A.

642 / 842 / 844 Telehandler

Hydraulics

Dual Controllers (w/WPS, Outriggers and Auxiliary Hydraulics) Ref. No.

Part No.

01 02 03 04 05 06 07 08 09 10

102784 102434 L444002 L446049 L60653 L445003 L68804 102786 L68804 L69903

PRINTED IN U.S.A.

Description

Qty. Req.

Ref. No.

Part No.

CONTROLLER, TILT/LEVEL. . . . . . 1 CONTROLLER, LIFT/EXTEND . . . . 1 ADAP, -6ORM -6JICM STR . . . . . AR ADAP, -6 SWIVEL RUN TEE . . . . AR ADAP, -6JICM -6JICFS 90O . . . . . AR ADAP, -6ORM -6JICM 90O . . . . . . AR HOSE, -4 A6/DS6 26” . . . . . . . . . . . 1 HOSE, -4 A6/A6 54” . . . . . . . . . . . . 1 HOSE, -4 A6/DS6 26” . . . . . . . . . . . 1 HOSE, -4 A6/DS6 17” . . . . . . . . . . . 1

11 12 13 14 15 16 17 18 19 20

102786 102843 102313 102321 L63381 L69903 L69903 102435 102436 102946

163

Description

Qty. Req.

HOSE, -4 A6/A6 54” . . . . . . . . . . . . 1 HOSE, -4 A6/DS6 35” . . . . . . . . . . . 1 MANIFOLD, JOYSTICK RELIEF. . . 1 MANIFOLD, WPS JOYSTICK . . . . . 1 HOSE, -4 A6/A6 15” . . . . . . . . . . . . 2 HOSE, -4 A6/DS6 17” . . . . . . . . . . . 1 HOSE, -4 A6/DS6 17” . . . . . . . . . . . 1 CONTROLLER, AUX. HYD . . . . . . . 1 CONTROLLER, OUTRIGGERS . . . 1 HOSE, -6 A6/DS6 18” . . . . . . . . . . . 1

913289/BP0208

Hydraulics

642 / 842 / 844 Telehandler

Dual Controllers (Radio Remote)

Tilt/Level

1

FRONT

Lift/Extend 2 P T P

T

6 5

3

HYDRAULIC TANK

4 7

18 8 4

FLOW DIVIDER

T

17

FRONT

J T

16 P

9

WPS VALVE

13

3

12 J1

10

J2

14 11 15 RADIO REMOTE HYD. MANIFOLD (REAR OF UNIT) REFER TO HOSE LOCATOR ON FACING PAGE

913289/BP0208

164

PRINTED IN U.S.A.

642 / 842 / 844 Telehandler

Hydraulics Dual Controllers (Radio Remote)

Ref. No.

Part No.

01 02 03 04 05 06 07 08 09

102784 102434 L444002 L446049 L69903 102786 102843 102786 103505

Description

Qty. Req.

Ref. No.

Part No.

CONTROLLER, TILT/LEVEL. . . . . . 1 CONTROLLER, LIFT/EXTEND . . . . 1 ADAP, -6ORM -6JICM STR . . . . . AR ADAP, -6 SWIVEL RUN TEE . . . . AR HOSE, -4 A6/DS6 17” . . . . . . . . . . . 1 HOSE, -4 A6/A6 54” . . . . . . . . . . . . 1 HOSE, -4 A6/D6 35” . . . . . . . . . . . . 1 HOSE, -4 A6/A6 54” . . . . . . . . . . . . 1 HOSE, -4 H6/A6 109” . . . . . . . . . . . 1

10 11 12 13 14 15 16 17 18

102946 L69905 L63381 L63381 L69906 102786 102321 L445003 102313

Description

Qty. Req.

HOSE, -6 A6/DS6 18” . . . . . . . . . . . 1 HOSE, -6 A6/A6 130” . . . . . . . . . . . 1 HOSE, -4 A6/A6 15” . . . . . . . . . . . . 1 HOSE, -4 A6/A6 15” . . . . . . . . . . . . 1 HOSE, -6 A6/A6 110” . . . . . . . . . . . 1 HOSE, -4 A6/A6 54” . . . . . . . . . . . . 1 MANIFOLD, WPS JOYSTICK . . . . . 1 ADAP, -6ORM -6JICM 90O . . . . . . . 2 MANIFOLD, JOYSTICK RELIEF. . . 1

HOSE LOCATOR 09 11 14

CONNECTS TO LIFT/EXTEND “P” HOSE TEE ON FLOWDIVDER “T” PORT PWP/WPS VALVE “JI” PORT

PRINTED IN U.S.A.

RADIO REMOTE MANIFOLD “JS” PORT RADIO REMOTE MANIFOLD “T” PORT RADIO REMOTE MANIFOLD “P” PORT

165

913289/BP0208

Hydraulics

642 / 842 / 844 Telehandler

Dual Controllers (Radio Remote - w/Outriggers)

FRONT

TILT LEVEL

1 LIFT EXTEND

2

P

OUTRIGGER

T P

3 T

16

4

10

3

8

5

T

7

4

3

11

9

12

P

6 9 7

T

10

4

13

FLOW DIVIDER

FRONT

3

17

WPS VALVE

14 T

6 HYDRAULIC TANK

6

P

J

18 15

20

3 J1 J2

19 RADIO REMOTE HYD. MANIFOLD (REAR OF UNIT)

913289/BP0208

8

166

PRINTED IN U.S.A.

642 / 842 / 844 Telehandler

Hydraulics

Dual Controllers (Radio Remote - w/Outriggers) Ref. No.

Part No.

01 02 03 04 05 06 07 08 09 10

102784 102434 L444002 L446049 L60653 L445003 L69904 102786 L69904 102786

Description

Qty. Req.

Ref. No.

Part No.

CONTROLLER, TILT/LEVEL. . . . . . 1 CONTROLLER, LIFT/EXTEND . . . . 1 ADAP, -6ORM -6JICM STR . . . . . AR ADAP, -6 SWIVEL RUN TEE . . . . AR ADAP, -6JICM -6JICFS 90O . . . . . AR ADAP, -6ORM -6JICM 90O . . . . . . AR HOSE, -4 A6/DS6 20” . . . . . . . . . . . 1 HOSE, -4 A6/A6 54” . . . . . . . . . . . . 1 HOSE, -4 A6/DS6 20” . . . . . . . . . . . 1 HOSE, -4 A6/A6 54” . . . . . . . . . . . . 1

11 12 13 14 15 16 17 18 19 20

L69903 102843 102313 102321 L63381 102436 102946 L69905 L69906 103505

Description

Qty. Req.

HOSE, -4 A6/DS6 17” . . . . . . . . . . . 1 HOSE, -4 A6/DS6 35” . . . . . . . . . . . 1 MANIFOLD, JOYSTICK RELIEF. . . 1 MANIFOLD, WPS JOYSTICK . . . . . 1 HOSE, -4 A6/A6 15” . . . . . . . . . . . . 2 CONTROLLER, OUTRIGGERS . . . 1 HOSE, -6 A6/DS6 18” . . . . . . . . . . . 1 HOSE, -6 A6/A6 130” . . . . . . . . . . . 1 HOSE, -6 A6/A6 110” . . . . . . . . . . . 1 HOSE, -4 H6/A6 109” . . . . . . . . . . . 1

HOSE LOCATOR 18 19 20

TEE ON FLOWDIVDER “T” PORT PWP/WPS VALVE “JI” PORT CONNECTS TO LIFT/EXTEND “P” HOSE

PRINTED IN U.S.A.

RADIO REMOTE MANIFOLD “T” PORT RADIO REMOTE MANIFOLD “P” PORT RADIO REMOTE MANIFOLD “JS” PORT

167

913289/BP0208

Hydraulics

642 / 842 / 844 Telehandler

Dual Controllers (Radio Remote - w/Auxiliary Hydraulics)

FRONT

TILT LEVEL

1 LIFT EXTEND

2 P

3

T

4 P

HYDRAULIC OPTION

T

16 11

3

7

4

3 5

8

10

T

9 P

12 6 9 7

11

13

T

4

FLOW DIVIDER

FRONT

3

17 WPS VALVE

14

6 T HYDRAULIC TANK

6

18

P

J

20 15

3 J1 J2

RADIO REMOTE HYD. MANIFOLD (REAR OF UNIT)

19 8

913289/BP0208

168

PRINTED IN U.S.A.

642 / 842 / 844 Telehandler

Hydraulics

Dual Controllers (Radio Remote - w/Auxiliary Hydraulics) Ref. No.

Part No.

01 02 03 04 05 06 07 08 09 10

102784 102434 L444002 L446049 L60653 L445003 L68804 102786 L68804 L69903

Description

Qty. Req.

Ref. No.

Part No.

CONTROLLER, TILT/LEVEL. . . . . . 1 CONTROLLER, LIFT/EXTEND . . . . 1 ADAP, -6ORM -6JICM STR . . . . . AR ADAP, -6 SWIVEL RUN TEE . . . . AR ADAP, -6JICM -6JICFS 90O . . . . . AR ADAP, -6ORM -6JICM 90O . . . . . . AR HOSE, -4 A6/DS6 26” . . . . . . . . . . . 1 HOSE, -4 A6/A6 54” . . . . . . . . . . . . 1 HOSE, -4 A6/DS6 26” . . . . . . . . . . . 1 HOSE, -4 A6/DS6 17” . . . . . . . . . . . 1

11 12 13 14 15 16 17 18 19 20

102786 102843 102313 102321 L63381 102435 102946 L69905 L69906 103505

Description

Qty. Req.

HOSE, -4 A6/A6 54” . . . . . . . . . . . . 1 HOSE, -4 A6/DS6 35” . . . . . . . . . . . 1 MANIFOLD, JOYSTICK RELIEF. . . 1 MANIFOLD, WPS JOYSTICK . . . . . 1 HOSE, -4 A6/A6 15” . . . . . . . . . . . . 1 CONTROLLER, AUX. HYD . . . . . . . 1 HOSE, -6 A6/DS6 18” . . . . . . . . . . . 1 HOSE, -6 A6/A6 130” . . . . . . . . . . . 1 HOSE, -6 A6/A6 110” . . . . . . . . . . . 1 HOSE, -4 H6/A6 109” . . . . . . . . . . . 1

HOSE LOCATOR 18 19 20

TEE ON FLOWDIVDER “T” PORT PWP/WPS VALVE “JI” PORT CONNECTS TO LIFT/EXTEND “P” HOSE

PRINTED IN U.S.A.

RADIO REMOTE MANIFOLD “T” PORT RADIO REMOTE MANIFOLD “P” PORT RADIO REMOTE MANIFOLD “JS” PORT

169

913289/BP0208

Hydraulics

642 / 842 / 844 Telehandler

Dual Controllers (Radio Remote - w/Auxiliary Hydraulics and Outriggers)

FRONT

TILT LEVEL

1 LIFT EXTEND

2 P

3

OUTRIGGER

T

4 P HYDRAULIC OPTION

19

7

T

11 3

18

4 3 5

8

9

10

T

12 3 5

T

P

7 6

P

4 9

6 16 17

T

4

13

FLOW DIVIDER

FRONT

3

20 WPS VALVE

11

14

6

T

J

22

6

P

15

23

3

RADIO REMOTE HYD. MANIFOLD (REAR OF UNIT)

J1 J2

21

HYDRAULIC TANK

8

913289/BP0208

170

PRINTED IN U.S.A.

642 / 842 / 844 Telehandler

Hydraulics

Dual Controllers (Radio Remote - w/Auxiliary Hydraulics and Option) Ref. No.

Part No.

01 02 03 04 05 06 07 08 09 10 11 12

102784 102434 L444002 L446049 L60653 L445003 L68804 102786 L68804 L69903 102786 102843

Description

Qty. Req.

Ref. No.

Part No.

CONTROLLER, TILT/LEVEL. . . . . . 1 CONTROLLER, LIFT/EXTEND . . . . 1 ADAP, -6ORM -6JICM STR . . . . . AR ADAP, -6 SWIVEL RUN TEE . . . . AR ADAP, -6JICM -6JICFS 90O . . . . . AR ADAP, -6ORM -6JICM 90O . . . . . . AR HOSE, -4 A6/DS6 26” . . . . . . . . . . . 1 HOSE, -4 A6/A6 54” . . . . . . . . . . . . 1 HOSE, -4 A6/DS6 26” . . . . . . . . . . . 1 HOSE, -4 A6/DS6 17” . . . . . . . . . . . 1 HOSE, -4 A6/A6 54” . . . . . . . . . . . . 1 HOSE, -4 A6/DS6 35” . . . . . . . . . . . 1

13 14 15 16 17 18 19 20 21 22 23

102313 102321 L63381 L69903 L69903 102435 102436 102946 L69906 L69905 103505

Description

Qty. Req.

MANIFOLD, JOYSTICK RELIEF. . . 1 MANIFOLD, WPS JOYSTICK . . . . . 1 HOSE, -4 A6/A6 15” . . . . . . . . . . . . 2 HOSE, -4 A6/DS6 17” . . . . . . . . . . . 1 HOSE, -4 A6/DS6 17” . . . . . . . . . . . 1 CONTROLLER, AUX. HYD . . . . . . . 1 CONTROLLER, OUTRIGGERS . . . 1 HOSE, -6 A6/DS6 18” . . . . . . . . . . . 1 HOSE, -6 A6/A6 110” . . . . . . . . . . . 1 HOSE, -6 A6/A6 130” . . . . . . . . . . . 1 HOSE, -4 H6/A6 109” . . . . . . . . . . . 1

HOSE LOCATOR 21 22 23

PWP/WPS VALVE “JI” PORT TEE ON FLOWDIVDER “T” PORT CONNECTS TO “P” HOSE

PRINTED IN U.S.A.

RADIO REMOTE MANIFOLD “P” PORT RADIO REMOTE MANIFOLD “T” PORT RADIO REMOTE MANIFOLD “JS” PORT

171

913289/BP0208

Hydraulics

642 / 842 / 844 Telehandler

Outrigger Main Valve and Controller

1 2

5

3

T

AC

10

4

R ET

R

6

6

7

8

23 12 9

13

11

14

RIGHT SECTION LEFT SECTION

6 16

15

D

N

E XT

6

E

18

19

17

20

21 22

FRONT

913289/BP0208

172

PRINTED IN U.S.A.

642 / 842 / 844 Telehandler

Hydraulics Outrigger Main Valve and Controller

Ref. No.

Part No.

01 02 03 04 05 06a

L446017 L68807 L68807 L68807 L68807 103194 L60653 L69927 L69927 102815 102814 L61092 L444003 L50801

07 08 09 10 11 12 13

Description

Qty. Req.

Ref. No.

Part No.

Description

Qty. Req.

ADAP, -8ORM -8JICFS 90 DEG . . . 4 HOSE, -6 A8/DS8 54” . . . . . . . . . . . 1 HOSE, -6 A8/DS8 54” . . . . . . . . . . . 1 HOSE, -6 A8/DS8 54” . . . . . . . . . . . 1 HOSE, -6 A8/DS8 54” . . . . . . . . . . . 1 ADAP, 1/4BSP -6JICM . . . . . . . . . . 4 ADAP, -6ORM -6JICFS SWVL 90 . . 4 HOSE, -4 A6/A6 81” . . . . . . . . . . . . 1 HOSE, -4 A6/A6 81” . . . . . . . . . . . . 1 HOSE, -12 H12/DS12 58” . . . . . . . . 1 HOSE, -12 A12/DS12 74” . . . . . . . . 1 ADAP, -16ORM -12JICM 90 DEG . . 2 ADAP, -12ORM -8JICM STR. . . . . . 4 3/8”-16X4” BOLT . . . . . . . . . . . . . . . 3

14 15 16 17 18 19 20 21 22 23 24 25

102419 L64853 L68810 L68810 102813 L50228 L50141 102521 L520005 L445001 L444002 102436

a

Note: The illustration on the facing page does not show the parts individually.

VALVE, OUTRIGGER . . . . . . . . . . . 1 ADAP, -16ORM -12JICM STR. . . . . 1 HOSE, -4 A6/A6 96” . . . . . . . . . . . . 1 HOSE, -4 A6/A6 96” . . . . . . . . . . . . 1 HOSE, -12 A12/DS12 30” . . . . . . . . 1 5/16”-18X1/2” BOLT . . . . . . . . . . . . 2 5/16” FLAT WASHER . . . . . . . . . . . 2 MOUNT, OUTRIGGER VALVE . . . . 1 3/8”-16 LOCK NUT . . . . . . . . . . . . . 3 ADAP, -12ORM -12JICM 90 . . . . . . 1 ADAP, -6ORM -6JICM STR. . . . . . . 4 CONTROLLER, OUTRIGGERS . . . 1

RIGHT SECTION

LEFT SECTION

25

24 FRONT

8

7

17

16 EXTEND

RETRACT

HOSE LOCATOR 02 03 04 05 07 08 09 10 16 17 18

OUTRIGGER VALVE “RIGHTSECTION” (retract) OUTRIGGER VALVE “RIGHTSECTION” (extend) OUTRIGGER VALVE “LEFT SECTION” (extend) OUTRIGGER VALVE “LEFT SECTION” (retract) OUTRIGGER VALVE “RIGHTSECTION” (retract) OUTRIGGER VALVE “LEFT SECTION” (retract) OUTRIGGER MAIN VALVE “OUT” OUTRIGGER MAIN VALVE “IN” OUTRIGGER VALVE “RIGHTSECTION” (extend) OUTRIGGER VALVE “LEFT SECTION” (extend) OUTRIGGER MAIN VALVE “TANK”

PRINTED IN U.S.A.

OUTRIGGER CYLINDER “RIGHT SIDE” (retract) OUTRIGGER CYLINDER “RIGHT SIDE” (extend) OUTRIGGER CYLINDER “LEFT SIDE” (extend) OUTRIGGER CYLINDER “LEFT SIDE” (retract) OUTRIGGER CONTROLLER “RIGHT SIDE” (retract) OUTRIGGER CYLINDER “LEFT SIDE” (retract) SPLICE TO HOSE FROM MAIN VALVE “IN” FLOWDIVIDER VALVE “EP” OUTRIGGER CONTROLLER “RIGHT SIDE”(extend) OUTRIGGER CONTROLLER “LEFT SIDE” (extend) HYDRAULIC TANK “RETURN” (front side of tank)

173

913289/BP0208

Hydraulic Cylinders

642 / 842 / 844 Telehandler

Frame Level (Cylinder is stamped with P/N 104379) 1

2 5

4 3

Cylinder Part Number Stamped Here

1-1/4” Wide Machined Groove

7

9 8 Internal Threads

6 10

Ref. No.

Part No.

00 01 02 03 04 05 06 07

104379 104245 L64367 105003 104260 104273 NSS L63016

Description

Qty. Req.

Ref. No.

Part No.

FRAME LEVEL CYL. (Complete) . . 1 ROD (includes item #2) . . . . . . . . . . 1 BUSHING . . . . . . . . . . . . . . . . . . . . 1 GLAND . . . . . . . . . . . . . . . . . . . . . . 1 PISTON . . . . . . . . . . . . . . . . . . . . . . 1 LOCKNUT . . . . . . . . . . . . . . . . . . . . 1 TUBE WELDMENT . . . . . . . . . . . . . 1 BUSHING . . . . . . . . . . . . . . . . . . . . 1

08

102878 104820 105030 104251

09a 10

Qty. Req.

COUNTER BALANCE VALVE . . . . . 2 SEAL KIT (CBV) . . . . . . . . . . . . . . . 1 CYLINDER SEAL KIT . . . . . . . . . . . 1 MANIFOLD TUBE ASSEMBLY . . . . 1

NOTE: Check the part number stamped on the cylinder before ordering parts or a replacement cylinder. a

913289/BP0208

Description

174

Items included with seal kit are not shown.

PRINTED IN U.S.A.

642 / 842 / 844 Telehandler

Hydraulic Cylinders Frame Level

(Cylinder is stamped with P/N 102876) 1 2 7 6

5 3

8

4

9

External Threads

Cylinder Part Number Stamped Here

12

11

10

Ref. No.

Part No.

00 01 02 03 04 05 06 07 08

102876 L98503 L63016 L98547 L99857 L98507 L98550 L99405 L64367

Description

Qty. Req.

Ref. No.

Part No.

FRAME LEVEL CYL. (Complete) . . 1 ROD (includes item #2) . . . . . . . . . . 1 BUSHING . . . . . . . . . . . . . . . . . . . . 1 HEAD GLAND CAP. . . . . . . . . . . . . 1 5/16”-18x1/4” SET SCREW. . . . . . . 1 HEAD GLAND . . . . . . . . . . . . . . . . . 1 PISTON . . . . . . . . . . . . . . . . . . . . . . 1 1-1/4”-12 UNF LOCKNUT . . . . . . . . 1 BUSHING 2.0X2.25X2.0” . . . . . . . . 1

09 10 11

NSS L98509 102878 104820 L98506

12a

Qty. Req.

TUBE WELDMENT . . . . . . . . . . . . . 1 OIL LINE TUBE ASSEMBLY . . . . . . 1 COUNTER BALANCE VALVE . . . . . 2 SEAL KIT (CBV) . . . . . . . . . . . . . . . 1 CYLINDER SEAL KIT . . . . . . . . . . . 1

NOTE: Check the part number stamped on the cylinder before ordering parts or a replacement cylinder. a

PRINTED IN U.S.A.

Description

175

Items included with seal kit are not shown.

913289/BP0208

Hydraulic Cylinders

642 / 842 / 844 Telehandler

Frame Stabilizer

(Cylinder is stamped with P/N 104380)

1 2

8

3

4 5

1-1/4” Wide Machined Groove Cylinder Part Number Stamped Here

6 4

7

Ref. No.

Part No.

00 01

104380 104987

02 03 04 05 06 07 08a

104813 105025 105006 104999 L69774 NSS 105028

913289/BP0208

Description

Qty. Req.

STABILIZING CYL. (Complete) . . . . 1 ROD WELDMENT . . . . . . . . . . . . . . 1 (includes item #2) BUSHING . . . . . . . . . . . . . . . . . . . . 1 SQUARE WIRE (retains piston) . . . 2 GLAND . . . . . . . . . . . . . . . . . . . . . . 2 PISTON . . . . . . . . . . . . . . . . . . . . . . 1 BUSHING . . . . . . . . . . . . . . . . . . . . 2 TUBE WELDMENT . . . . . . . . . . . . . 1 SEAL KIT . . . . . . . . . . . . . . . . . . . . . 1 (items included in kit are not shown)

Ref. No.

Part No.

00a 00a

105026 105027

Description

Qty. Req.

-- ITEMS NOT SHOWN -INSTALLATION RING . . . . . . . . . . . 1 INSTALLATION RING . . . . . . . . . . . 2

NOTE: Check the part number stamped on the cylinder before ordering parts or a replacement cylinder. a

176

When replacing seals, it will be necessary to purchase (1) 105026 installation ring and (2) 105027 installation rings. The installation rings are used to protect the rod seals in the gland during assembly.

PRINTED IN U.S.A.

642 / 842 / 844 Telehandler

Hydraulic Cylinders Frame Stabilizer

(Cylinder is stamped with P/N 102247) 1

2

8

4

3

No Machined Groove

7 3

5

Cylinder Part Number Stamped Here

6

Ref. No.

Part No.

00 01 02

102247 L69138 103011

03 04 05

L99937 L99938 L69774

Description

5

Qty. Req.

Ref. No.

Part No.

STABILIZING CYL. (Complete) . . . . 1 BUSHING . . . . . . . . . . . . . . . . . . . . 1 ROD WELDMENT . . . . . . . . . . . . . . 1 (includes item #1) HEAD GLAND . . . . . . . . . . . . . . . . . 2 PISTON . . . . . . . . . . . . . . . . . . . . . . 1 BUSHING . . . . . . . . . . . . . . . . . . . . 2

06 07 08a

NSS L99935 L99942

Qty. Req.

TUBE WELDMENT . . . . . . . . . . . . . 1 CYLINDER ROD . . . . . . . . . . . . . . . 1 SEAL KIT . . . . . . . . . . . . . . . . . . . . . 1

NOTE: Check the part number stamped on the cylinder before ordering parts or a replacement cylinder. a

PRINTED IN U.S.A.

Description

177

Items included with seal kit are not shown.

913289/BP0208

Hydraulic Cylinders

642 / 842 / 844 Telehandler

Boom Lift (Cylinder is stamped with P/N 104385)

1 4 5

Cylinder Part Number Stamped Here

9

2

3 6 7

3

2 8

10

Internal Threads

11

Ref. No.

Part No.

00 01 02 03 04 05 06 07 08

104385 104991 L97884 105024 105036 105000 105007 105010 104994

Description

Qty. Req.

Ref. No.

Part No.

COMPLETE ASSEMBLY . . . . . . . . .1 ROD WELDMENT. . . . . . . . . . . . . . .1 SPHERICAL BUSHING . . . . . . . . . .2 RETAINER RING . . . . . . . . . . . . . . .2 LOCKNUT . . . . . . . . . . . . . . . . . . . .1 PISTON . . . . . . . . . . . . . . . . . . . . . .1 GLAND . . . . . . . . . . . . . . . . . . . . . .1 BUSHING . . . . . . . . . . . . . . . . . . . .1 MANIFOLD TUBE . . . . . . . . . . . . . .1

09

L48868A L96838 L65272 NSS 105033

10 11a

Description

Qty. Req.

COUNTERBAL. VALVE . . . . . . . . . .1 CB SEAL KIT . . . . . . . . . . . . . . . . .1 CAP . . . . . . . . . . . . . . . . . . . . . . . . .1 TUBE WELDMENT. . . . . . . . . . . . . .1 CYLINDER SEAL KIT . . . . . . . . . . .1

NOTE: Check the part number stamped on the cylinder before ordering parts or a replacement cylinder. a

913289/BP0208

1-1/4” Wide Machined Groove

178

Items included with seal kit are not shown.

PRINTED IN U.S.A.

642 / 842 / 844 Telehandler

Hydraulic Cylinders Boom Lift

(Cylinder is stamped with P/N L66821)

1

8

7 6

2 3 Cylinder Part Number Stamped Here

5 4

3

2

Snap Ring Retainer

10

11

9 Ref. No.

Part No.

00 01 02 03 04 05 06 07

L66821 NSS L97884 L97885 L99123 L99120 L97886 L99122

Description

Qty. Req.

Ref. No.

Part No.

COMPLETE ASSEMBLY . . . . . . . . .1 ROD WELDMENT. . . . . . . . . . . . . . .1 SPHERICAL BUSHING 1.5 ID . . . .2 RETAINER RING . . . . . . . . . . . . . . .2 LOCKING INSERT . . . . . . . . . . . . .1 END GLAND . . . . . . . . . . . . . . . . . .1 PISTON . . . . . . . . . . . . . . . . . . . . . .1 LOCKNUT 1-3/4-12 . . . . . . . . . . . .1

08

L48868A L96838 L65272 NSS L99121 L99329

09 10 11a

Qty. Req.

COUNTERBAL. VALVE . . . . . . . . . .1 CB SEAL KIT . . . . . . . . . . . . . . . . .1 CAP . . . . . . . . . . . . . . . . . . . . . . . . .1 TUBE WELDMENT. . . . . . . . . . . . . .1 HYD. OIL LINE TUBE . . . . . . . . . . .1 CYLINDER SEAL KIT . . . . . . . . . . .1

NOTE: Check the part number stamped on the cylinder before ordering parts or a replacement cylinder. a

PRINTED IN U.S.A.

Description

179

Items included with seal kit are not shown.

913289/BP0208

Hydraulic Cylinders

642 / 842 / 844 Telehandler

Boom Extend (Cylinder is stamped with P/N 104383 or 104384) 3 4 1

8 7

2 6

5 Cylinder Part Number Stamped Here

5

1-1/4” Wide Machined Groove

10 9 Internal Threads

Ref. No.

Part No.

00

01 02 03

104383 104384 104270 L10465 L70274 L99943

04

05 06 07 08

104992 104993 105022 105008 105023 105001

913289/BP0208

Description

Qty. Req.

Ref. No.

COMPLETE ASSEMBLY . . . . . . . . . 1 Note a Note b BUSHING (ROD END) . . . . . . . . . . 1 1/4”-28 GREASE ZERK. . . . . . . . . . 1 COUNTER BALANCE VALVE . . . . . 1 CBAL VALVE SEAL KIT . . . . . . . . . 1 ROD WELDMENT . . . . . . . . . . . . . . 1 (includes item #1) Note a Note b DX BUSHING . . . . . . . . . . . . . . . . . 2 GLAND . . . . . . . . . . . . . . . . . . . . . . 1 SPACER . . . . . . . . . . . . . . . . . . . . . 1 PISTON . . . . . . . . . . . . . . . . . . . . . . 1

09 10

Part No.

Description

Qty. Req.

NSS

00a 00b

CYLINDER TUBE WELDMENT . . . 1 CYLINDER SEAL KIT . . . . . . . . . . . 1 105031 Note a 105032 Note b -- ITEMS NOT SHOWN -(Mounts inside of rod weldment) 104995 MANIFOLD TUBE ASSEMBLY . . . . 1 104996 MANIFOLD TUBE ASSEMBLY . . . . 1

a b c

42’ Boom 44’ Boom Items included in the seal kit are not shown.

NOTE: Check the part number stamped on the cylinder before ordering parts or a replacement cylinder.

180

PRINTED IN U.S.A.

642 / 842 / 844 Telehandler

Hydraulic Cylinders Boom Extend

(Cylinder is stamped with P/N 102543 or 102544)

3 4 1

10 8

2

9

7 5 Cylinder Part Number Stamped Here

6

External Threads

12 11

Ref. No.

Part No.

00

01 02 03

102543 102544 L64367 L10465 L70274 L99943

04

05

L99881 102889 L500582

Description

Qty. Req.

Ref. No.

Part No.

Description

Qty. Req.

COMPLETE ASSEMBLY . . . . . . . . . 1 Note a Note b BUSHING (ROD END) . . . . . . . . . . 1 1/4”-28 GREASE ZERK. . . . . . . . . . 1 COUNTER BALANCE VALVE . . . . . 1 CBAL VALVE SEAL KIT . . . . . . . . . 1 ROD WELDMENT . . . . . . . . . . . . . . 1 (includes item #1) Note a Note b HEAD GLAND CAP. . . . . . . . . . . . . 1

06 07 08 09 10 11 12c

L99879 L99053 102890 L99875 L99874 NSS L99873

a b c

42’ Boom 44’ Boom Items included in the seal kit are not shown.

5/16-18X5/16” SET SCREW . . . . . . 1 HEAD GLAND . . . . . . . . . . . . . . . . . 1 ROD SPACER . . . . . . . . . . . . . . . . . 1 5/16-18X5/8” SET SCREW . . . . . . . 1 PISTON . . . . . . . . . . . . . . . . . . . . . . 1 CYLINDER TUBE WELDMENT . . . 1 CYLINDER SEAL KIT . . . . . . . . . . . 1

NOTE: Check the part number stamped on the cylinder before ordering parts or a replacement cylinder.

PRINTED IN U.S.A.

181

913289/BP0208

Hydraulic Cylinders

642 / 842 / 844 Telehandler

Slave (Compensation) (Cylinder is stamped with P/N 104382)

1

4

2

5

3 Cylinder Part Number Stamped Here

6 7

1-1/4” Wide Machined Groove

Internal Threads

8

Ref. No.

Part No.

00 01

104382 104988

02 03 04 05 06

L63018 104265 104260 104273 NSS

913289/BP0208

Description

Qty. Req.

Ref. No.

Part No.

COMPLETE ASSEMBLY . . . . . . . . . 1 ROD WELDMENT . . . . . . . . . . . . . . 1 (includes item #2) BUSHING (rod end) . . . . . . . . . . . . 1 GLAND . . . . . . . . . . . . . . . . . . . . . . 1 PISTON . . . . . . . . . . . . . . . . . . . . . . 1 LOCKNUT . . . . . . . . . . . . . . . . . . . . 1 CYLINDER TUBE WELDMENT . . . 1

07 08a

L68003 105029

Description

Qty. Req.

BUSHING (base end) . . . . . . . . . . . 1 CYLINDER SEAL KIT . . . . . . . . . . . 1

NOTE: Check the part number stamped on the cylinder before ordering parts or a replacement cylinder. a

182

Items included in the seal kit are not shown.

PRINTED IN U.S.A.

642 / 842 / 844 Telehandler

Hydraulic Cylinders Slave (Compensation)

(Cylinder is stamped with P/N L69149)

1

2

3 7

8 11

5

4

9

6 10

12 External Threads

Ref. No.

Part No.

00 01 02

L69149 L10465 L99865

03 04 05 06 07

L63018 L98547 L99866 L99857 L99864

Description

Qty. Req.

Ref. No.

Part No.

COMPLETE ASSEMBLY . . . . . . . . . 1 1/4-28 GREASE ZERK STR . . . . . . 1 ROD WELDMENT . . . . . . . . . . . . . . 1 (includes item #2) BUSHING (ROD END) . . . . . . . . . . 1 HEAD GLAND CAP. . . . . . . . . . . . . 1 HEAD GLAND . . . . . . . . . . . . . . . . . 1 5/16-18X1/4” SET SCREW . . . . . . 1 PISTON . . . . . . . . . . . . . . . . . . . . . . 1

08 09 10 11a 12

L500751 L10057 L68003 L99868 NSS

Description

Qty. Req.

1-3/8-12 UNF LOCKNUT. . . . . . . . . 1 1/4-28 GREASE ZERK 90 DEG . . . 1 BUSHING (BASE END). . . . . . . . . . 1 CYLINDER SEAL KIT . . . . . . . . . . . 1 CYLINDER TUBE WELDMENT . . . 1

NOTE: Check the part number stamped on the cylinder before ordering parts or a replacement cylinder. a

PRINTED IN U.S.A.

Cylinder Part Number Stamped Here

183

Items included in the seal kit are not shown.

913289/BP0208

Hydraulic Cylinders

642 / 842 / 844 Telehandler

Tilt (Cylinder is stamped with P/N 104381)

1

5 4 2

3

Cylinder Part Number Stamped Here

6

9 8

Internal Threads

7 1-1/4” Wide Machined Groove

Ref. No.

Part No.

00 01

104381 104990

02 03 04 05 06

L69132 105009 105002 105036 L70502 L96838

913289/BP0208

Description

Qty. Req.

Ref. No.

Part No.

COMPLETE ASSEMBLY . . . . . . . . . 1 ROD WELDMENT . . . . . . . . . . . . . . 1 (includes item #2) BUSHING . . . . . . . . . . . . . . . . . . . . 1 GLAND . . . . . . . . . . . . . . . . . . . . . . 1 PISTON . . . . . . . . . . . . . . . . . . . . . . 1 LOCKNUT . . . . . . . . . . . . . . . . . . . . 1 COUNTER BALANCE VALVE . . . . . 1 CB VALVE SEAL KIT . . . . . . . . . . . 1

07 08 09a

NSS L69127 105034

Description

Qty. Req.

TUBE WELDMENT . . . . . . . . . . . . . 1 BUSHING (BASE END). . . . . . . . . . 1 CYLINDER SEAL KIT . . . . . . . . . . . 1

NOTE: Check the part number stamped on the cylinder before ordering parts or a replacement cylinder. a

184

Items included in the seal kit are not shown.

PRINTED IN U.S.A.

642 / 842 / 844 Telehandler

Hydraulic Cylinders Tilt

(Cylinder is stamped with P/N L69144) 1

2

7

8

6

5 3

13 9

4

14

10

External Threads

Ref. No.

Part No.

00 01 02

L69144 L99889 L99886

03 04 05 06 07 08 09

L99856 L99879 L99888 L99852 L99885 L99122 L69127

PRINTED IN U.S.A.

Description

Cylinder Part Number Stamped Here

12 11

Qty. Req.

Ref. No.

Part No.

COMPLETE ASSEMBLY . . . . . . . . . 1 BUSHING . . . . . . . . . . . . . . . . . . . . 1 ROD WELDMENT . . . . . . . . . . . . . . 1 (includes item #1) HEAD GLAND CAP. . . . . . . . . . . . . 1 5/16”-18X5/16” SET SCREW . . . . . 1 HEAD GLAND . . . . . . . . . . . . . . . . . 1 THRUST WASHER . . . . . . . . . . . . . 1 PISTON . . . . . . . . . . . . . . . . . . . . . . 1 1-3/4” UNF LOCKNUT. . . . . . . . . . . 1 BUSHING (BASE END). . . . . . . . . . 1

10

L70502 L96838 NSS L99917 L99883 L10465

11 12 13a 14

Description

Qty. Req.

COUNTER BALANCE VALVE . . . . . 1 CB VALVE SEAL KIT . . . . . . . . . . . 1 CYLINDER TUBE WELDMENT . . . 1 PLUG -4. . . . . . . . . . . . . . . . . . . . . . 1 CYLINDER SEAL KIT . . . . . . . . . . . 1 1/4-28 GREASE ZERK STR . . . . . . 1

NOTE: Check the part number stamped on the cylinder before ordering parts or a replacement cylinder. a

185

Items included in the seal kit are not shown.

913289/BP0208

Hydraulic Cylinders

642 / 842 / 844 Telehandler

Outrigger (Cylinder is stamped with P/N 104386)

1

5 4 2

Cylinder Part Number Stamped Here

9

3

6 7

8

1-1/4” Wide Machined Groove

8

Ref. No.

Part No.

00 01

104386 104989

02 03 04 05 06

104812 104265 104260 104273 NSS

913289/BP0208

Description

Internal Threads

Qty. Req.

Ref. No.

Part No.

COMPLETE ASSEMBLY . . . . . . . . . 1 ROD WELDMENT . . . . . . . . . . . . . . 1 (includes item #2) BUSHING (ROD END) . . . . . . . . . . 1 GLAND . . . . . . . . . . . . . . . . . . . . . . 1 PISTON . . . . . . . . . . . . . . . . . . . . . . 1 LOCKNUT . . . . . . . . . . . . . . . . . . . . 1 CYLINDER TUBE WELDMENT . . . 1

07 08 09a

104813 L99987 105035

Description

Qty. Req.

BUSHING (BASE END). . . . . . . . . . 1 PO CHECK VALVE . . . . . . . . . . . . . 2 CYLINDER SEAL KIT . . . . . . . . . . . 1

NOTE: Check the part number stamped on the cylinder before ordering parts or a replacement cylinder. a

186

Items included in the seal kit are not shown.

PRINTED IN U.S.A.

642 / 842 / 844 Telehandler

Hydraulic Cylinders Outrigger

(Cylinder is stamped with P/N L70616)

1 2

6

3

5

11

4 Cylinder Part Number Stamped Here

7

8 9

9

Ref. No.

Part No.

00 01

L70616 L99989

02 03 04 05 06 07

L10465 L70618 L99991 L99864 L500751 L69138

PRINTED IN U.S.A.

Description

10

Qty. Req.

Ref. No.

Part No.

COMPLETE ASSEMBLY . . . . . . . . . 1 ROD WELDMENT . . . . . . . . . . . . . . 1 (includes item #3) 1/4”-28 GREASE ZERK. . . . . . . . . . 2 BUSHING (ROD END) . . . . . . . . . . 1 HEAD GLAND . . . . . . . . . . . . . . . . . 1 PISTON . . . . . . . . . . . . . . . . . . . . . . 1 1-3/8”-12 UNF LOCKNUT . . . . . . . . 1 BUSHING (BASE END). . . . . . . . . . 1

08 09 10 11a

L99917 L99987 NSS L99988

Description

Qty. Req.

PLUG, -40RM . . . . . . . . . . . . . . . . . 1 PO CHECK VALVE . . . . . . . . . . . . . 2 CYLINDER TUBE WELDMENT . . . 1 CYLINDER SEAL KIT . . . . . . . . . . . 1

NOTE: Check the part number stamped on the cylinder before ordering parts or a replacement cylinder. a

187

Items included in the seal kit are not shown.

913289/BP0208

Hydraulic Cylinders

642 / 842 / 844 Telehandler

Rotating Carriage

1

2

5

4 3

6 7 2

8

9

Ref. No.

Part No.

00 01 02 03 04 05 06 07a

L70655 L500242 L64122 L99074 L97839 080313 NSS L97769

913289/BP0208

Description

Qty. Req.

Ref. No.

Part No.

COMPLETE ASSEMBLY . . . . . . . . . 1 ROD WELDMENT . . . . . . . . . . . . . . 1 SPHERICAL BEARING . . . . . . . . . . 2 HEAD GLAND . . . . . . . . . . . . . . . . . 1 PISTON . . . . . . . . . . . . . . . . . . . . . . 1 1”-14 UNS THIN COL. LOCKNUT . 1 TUBE WELDMENT . . . . . . . . . . . . . 1 SEAL KIT . . . . . . . . . . . . . . . . . . . . . 1

08 09

L48868A L96838 L500241

a

Items included in the seal kit are not shown.

188

Description

Qty. Req.

CB VALVE (3000 psi) . . . . . . . . . . . 2 CB VALVE SEAL KIT . . . . . . . . . . . 1 HYDRAULIC LINE ASSEMBLY. . . . 1

PRINTED IN U.S.A.

642 / 842 / 844 Telehandler

Hydraulic Cylinders Swing Carriage

1

2

4

5

3

6

2

7 8

Ref. No.

Part No.

00 01 02 03 04 05

L63970 L500364 L63593 L500365 L98662 080319

PRINTED IN U.S.A.

Description

Qty. Req.

Ref. No.

Part No.

COMPLETE ASSEMBLY . . . . . . . . . 1 ROD WELDMENT . . . . . . . . . . . . . . 1 BUSHING . . . . . . . . . . . . . . . . . . . . 2 HEAD GLAND . . . . . . . . . . . . . . . . . 1 PISTON . . . . . . . . . . . . . . . . . . . . . . 1 3/4”-16 LOCKNUT . . . . . . . . . . . . . . 1

06 07a 08

L10465 L99944 NSS

a

Items included in the seal kit are not shown.

189

Description

Qty. Req.

1/4”-28 GREASE ZERK. . . . . . . . . . 2 SEAL KIT . . . . . . . . . . . . . . . . . . . . . 1 TUBE WELDMENT . . . . . . . . . . . . . 1

913289/BP0208

Hydraulic Cylinders

642 / 842 / 844 Telehandler

Fork Shift

1

3

4

2

6 5

Ref. No.

Part No.

00 01 02 03 04

L68337 L500763 L500762 L500761 080319

913289/BP0208

Description

Qty. Req.

Ref. No.

Part No.

COMPLETE ASSEMBLY ROD WELDMENT . . . . . . . . . . . . . . 1 HEAD GLAND . . . . . . . . . . . . . . . . . 1 PISTON . . . . . . . . . . . . . . . . . . . . . . 1 3/4”-16 UNF LOCKNUT. . . . . . . . . . 1

05 06a

NSS L500370

a

Items included in the seal kit are not shown.

190

Description

Qty. Req.

TUBE WELDMENT . . . . . . . . . . . . . 1 SEAL KIT . . . . . . . . . . . . . . . . . . . . . 1

PRINTED IN U.S.A.

642 / 842 / 844 Telehandler

Hydraulic Cylinders Axle Steer

1

2

Ref. No.

Part No.

01

102577 L500539

Description

Qty. Req.

Ref. No.

Part No.

STEER CYLINDER . . . . . . . . . . . . . 1 STEER CYLINDER BOLT . . . . . . . 4

02

103118

Description

Qty. Req.

SEAL KIT . . . . . . . . . . . . . . . . . . . . . 1 (Items included are not shown.)

NOTE: Quantities are per axle.

PRINTED IN U.S.A.

191

913289/BP0208

Hydraulic Components

642 / 842 / 844 Telehandler

Hydraulic Pump

1

2

Ref. No.

Part No.

01

102498 L46865

02a

103018

913289/BP0208

Description

Qty. Req.

HYDRAULIC PUMP . . . . . . . . . . . . .1 GASKET, PUMP . . . . . . . . . . . . . . .1 (between pump and transmission) SEAL KIT . . . . . . . . . . . . . . . . . . . . .1

Ref. No. a

Part No.

Description

Qty. Req.

Individual seals are not shown.

NOTE: Field service is limited to replacement of seals.

192

PRINTED IN U.S.A.

642 / 842 / 844 Telehandler

Hydraulic Components Master Cylinder - Brake Valve

1

2

REPAIR KIT

3

7

4 5

6

Ref. No.

Part No.

00

L63363

01 02

NSS NSS L98534 NSS NSS L98536

03 04 05

PRINTED IN U.S.A.

Description

Qty. Req.

Ref. No.

Part No.

BRAKE VALVE ASY. (Complete). . . .

(Two brake valves are required.)

BAIL WIRE. . . . . . . . . . . . . . . . . . . . 1 COVER . . . . . . . . . . . . . . . . . . . . . . 1 DIAPHRAGM GASKET . . . . . . . . . 1 BODY TUBE SEAT (not shown) . . . . . . . . . 1 RUBBER BOOT . . . . . . . . . . . . . . . 1

06 07a

NSS L98537

a

Repair kit includes seals, cups, return spring, second arm piston, and snap ring. Piston is not included or sold separately.

193

Description

Qty. Req.

PUSH ROD . . . . . . . . . . . . . . . . . . . 1 REPAIR KIT . . . . . . . . . . . . . . . . . . . 1 (Items included are not shown.)

913289/BP0208

Hydraulic Components

642 / 842 / 844 Telehandler

Steer Motor

1

LS L T

R P

2

Ref. No.

Part No.

01 02

101880 L500968

Description

Qty. Req.

Ref. No.

Part No.

Description

Qty. Req.

STEERING CONTROL UNIT . . . . . 1 SEAL KIT . . . . . . . . . . . . . . . . . . . . . 1 (Items included are not shown.)

NOTE: Field service is limited to replacement of seals.

913289/BP0208

194

PRINTED IN U.S.A.

642 / 842 / 844 Telehandler

Hydraulic Components Steer Select Valve

1

2

Ref. No.

Part No.

00

L69747

01 02

210018 NSS

PRINTED IN U.S.A.

Description

Qty. Req.

STEER SELECT VALVE, COMPL. . 1 (includes items 1 and 2) WEATHER PAK VALVE. . . . . . . . . . 1 MANIFOLD . . . . . . . . . . . . . . . . . . . 1

Ref. No.

Part No.

00

L68711

195

Description

Qty. Req.

-- ITEMS NOT SHOWN -WIRE HARNESS . . . . . . . . . . . . . . 2 (connects wire leads to frame wiring)

913289/BP0208

Hydraulic Components

642 / 842 / 844 Telehandler

Priority Flow Divider Valve

00

P 1

T

PP

LS 5

EF CF 4 3 2

6

Ref. No.

Part No.

00 01 02 03

104132 104133 NSS NSS

913289/BP0208

Description

Qty. Req.

Ref. No.

Part No.

COMPLETE ASSEMBLY. . . . . . . . .1 RELIEF CARTRIDGE ASY. . . . . . . 1 PLUG ASY . . . . . . . . . . . . . . . . . . . .1 SPRING . . . . . . . . . . . . . . . . . . . . .1

04 05 06a

NSS NSS L97655

a

Items in seal kit are not shown.

196

Description

Qty. Req.

SPOOL . . . . . . . . . . . . . . . . . . . . . .1 PLUG . . . . . . . . . . . . . . . . . . . . . . . .1 SEAL KIT . . . . . . . . . . . . . . . . . . . .1

PRINTED IN U.S.A.

642 / 842 / 844 Telehandler

Hydraulic Components Joystick Relief - Flow Divider

9 10 8

1

7

11

6

2 5

3

4

Ref. No.

Part No.

01

102313

02 03 04

103017 L99927 L99925 NSS

05

L99908

06

L99910 L99911 P471997 L62840 L62933

07

PRINTED IN U.S.A.

Description

Qty. Req.

Ref. No.

Part No.

MANIFOLD, FLOW DIVIDER . . . . .1 (includes items 1-7) PILOTED SPOOL LOGIC ELEM. . .1 RELIEF VALVE . . . . . . . . . . . . . . . .1 SEAL KIT . . . . . . . . . . . . . . . . . . . .1 NUT, SOLENOID VALVE . . . . . . . . .1 (included with item 5) 12 VDC WEATHER PACK COIL . . .1 (includes item 4) SOLENOID VALVE . . . . . . . . . . . . .1 SEAL KIT . . . . . . . . . . . . . . . . . . . .1 TEST PORT . . . . . . . . . . . . . . . . . . .3 CAP, DUST COVER (not shown) . .3 FEMALE COUPLER (optional)

08 09 10 11

L50217 L50139 L50137 105087

Description

Qty. Req.

1/4”-20X3-1/2” BOLT . . . . . . . . . . . .2 1/4” LOCK WASHER . . . . . . . . . . . .2 1/4” FLAT WASHER . . . . . . . . . . . .2 SCREEN . . . . . . . . . . . . . . . . . . . . .1

NOTE: Items included in seal kits are not shown.

197

913289/BP0208

Hydraulic Components

642 / 842 / 844 Telehandler

WPS Manifold

1

2

3 4

5

913289/BP0208

198

PRINTED IN U.S.A.

642 / 842 / 844 Telehandler

Hydraulic Components WPS Manifold

Ref. No.

Part No.

00

102321

01

NSS

02 03

L99908 L99909 L99911

PRINTED IN U.S.A.

Description

Qty. Req.

Ref. No.

Part No.

MANIFOLD, WPS . . . . . . . . . . . . . . 1 (Complete assembly) NUT, SOLENOID VALVE . . . . . . . . . 2 (included with item 3 and 4) 12 VDC WEATHER PACK COIL . . . 2 SOLENOID VALVE . . . . . . . . . . . . . 1 SEAL KIT . . . . . . . . . . . . . . . . . . . . 1 (Items included are not shown.)

04

L99910 L99911

05

NSS

199

Description

Qty. Req.

SOLENOID VALVE . . . . . . . . . . . . . 1 SEAL KIT . . . . . . . . . . . . . . . . . . . . 1 (Items included are not shown.)

MANIFOLD . . . . . . . . . . . . . . . . . . . 1

913289/BP0208

Hydraulic Components

642 / 842 / 844 Telehandler

Stabilizing Valve

2

1

5 3 5

4

3

2 6

Ref. No.

Part No.

01

102877

02

102878 104820 NSS

03

4

Description

Qty. Req.

Ref. No.

Part No.

COMPLETE. VALVE ASSEMBLY . . 1 (includes all items shown) COUNTER BAL. VALVE 3700PSI . . 2 CBV SEAL KIT . . . . . . . . . . . . . . . . 2 NUT (included with item 5) . . . . . . . 2

04 05

103151 103152 L99916 L99917

06

Description

Qty. Req.

E-COIL 12VDC . . . . . . . . . . . . . . . . 2 CARTRIDGE (only) . . . . . . . . . . . . . 2 SEAL KIT (included with cartridge) 2 PLUG -4ORM . . . . . . . . . . . . . . . . . 2

NOTE: Items included in seal kits are not shown.

913289/BP0208

200

PRINTED IN U.S.A.

642 / 842 / 844 Telehandler

Hydraulic Components Radio Remote Valve

3

2

2

1

4

Ref. No.

Part No.

00

103413

01

103508 103511 103510 103509 103512 NSS

02 03 04

PRINTED IN U.S.A.

Description

Qty. Req.

COMPLETE VALVE. . . . . . . . . . . . . 1 (includes all items shown and listed) 2/4 WAY SOLENOID VALVE . . . . . . 1 SEAL KIT FOR VALVE . . . . . . . . . . 1 12 VDC COIL (DIN CONN.) . . . . . . 5 PROPORTIONAL PRESS. VALVE . 4 SEAL KIT FOR VALVE . . . . . . . . . AR MANIFOLD . . . . . . . . . . . . . . . . . . . 1

Ref. No.

Part No.

00

103514 103513

201

Description

Qty. Req.

-- ITEMS NOT SHOWN -SHUTTLE VALVE . . . . . . . . . . . . . . 4 SEAL KIT FOR VALVE . . . . . . . . . AR

913289/BP0208

Hydraulic Components

642 / 842 / 844 Telehandler

Main Valve

25 24

20 21 19

15

16 14

10

24 11

23

9 22

7

6

19

18

17

3 14 13 12 9 8

25 6 2 1

5

4

26

FRONT

913289/BP0208

202

PRINTED IN U.S.A.

642 / 842 / 844 Telehandler

Hydraulic Components Main Valve

Ref. No.

Part No.

00 01a

102356 103054

02h 03h 04 05b

103051 103050 103049 103055

06g 07h 08c

103053 103052 103056

09g 10h 11h 12h 13d

103053 103048 103052 103046 103057

14g 15h 16h

103053 103046 103052

Description

Qty. Req.

Ref. No.

Part No.

COMPLETE ASY. . . . . . . . . . . . . . .1 INLET SECTION . . . . . . . . . . . . . . .1 (includes items 1-4) PLUG KIT 1-5/16” UNF . . . . . . . . . .1 PLUG KIT . . . . . . . . . . . . . . . . . . . .1 PILOT OPERATED RELIEF VLV . . .1 WORK SECTION (Frame Level) . . .1 (includes items 5-7) HYD. CONTROL KIT . . . . . . . . . . . .1 CHECK VALVE . . . . . . . . . . . . . . . .1 WORK SECTION (Boom In/out) . . .1 (includes items 8-12) HYD. CONTROL KIT . . . . . . . . . . . .1 ANTISHOCK VALVE (140 BAR) . . .1 CHECK VALVE . . . . . . . . . . . . . . . .1 ANTICAVITATION VALVE . . . . . . . .1 WORK SECTION (Boom Up/Down) 1 (includes items 13-17) HYD. CONTROL KIT . . . . . . . . . . . .1 ANTICAVITATION VALVE . . . . . . . .1 CHECK VALVE . . . . . . . . . . . . . . . .1

17h 18e

103047 103058

19g 20h 21h 22h 23

103053 103045 103052 103045 103061

24h 25 26f

103068 103059 103062

a b c d e f g

Use seal kit #103063 for all related seals.

Use seal kit #103075 for all related seals.

Use seal kit #103065 for all related seals.

Use seal kit #103066 for all related seals.

Use seal kit #103067 for all related seals.

Items included with seal kit are not shown in detail.

Includes outer caps, orings, bolts, plug and internal spool spring for this work section; does not include orings for valves/plugs or the spool.

Includes required seals/orings for this valve/plug.

Seals/orings for this valve are not sold individually, however they are included with the work section seal kit where this valve is used.

h

PRINTED IN U.S.A.

203

Description

Qty. Req.

KIT PLUG . . . . . . . . . . . . . . . . . . . .1 WORK SECTION (Tilt) . . . . . . . . . .1 (includes items 18-22) HYD. CONTROL KIT . . . . . . . . . . . .1 COMBINATED VALVE . . . . . . . . . . .1 CHECK VALVE . . . . . . . . . . . . . . . .1 COMBINATED VALVE . . . . . . . . . . .1 OUTLET SECTION . . . . . . . . . . . . .1 (includes item 24) PLUG . . . . . . . . . . . . . . . . . . . . . .AR TIE ROD KIT (4 section valve) . . . .1 SEAL KIT . . . . . . . . . . . . . . . . . . . . .1

913289/BP0208

Hydraulic Components

642 / 842 / 844 Telehandler

Main Valve - Auxiliary Hydraulics Work Section

3

4

2 3

2 1

5

FRONT

913289/BP0208

204

PRINTED IN U.S.A.

642 / 842 / 844 Telehandler

Hydraulic Components

Main Valve - Auxiliary Hydraulics Work Section Ref. No.

Part No.

01

102420

02a 03c 04c 05b

103053 103086 103052 103087

PRINTED IN U.S.A.

Description

Qty. Req.

AUXILIARY HYD WORK SECT. . . .1 (includes items 1-4) HYD. CONTROL KIT . . . . . . . . . . . .1 ANTISHOCK VALVE . . . . . . . . . . . .1 CHECK VALVE . . . . . . . . . . . . . . . .1 SEAL KIT . . . . . . . . . . . . . . . . . . . . .1

Ref. No.

Part No.

00

102807

a

Includes outer caps, orings, bolts, plug and internal spool spring for this work section; does not include orings for valves/plugs or the spool.

b

Items included with seal kit are not shown in detail.

c

Seals/orings for this valve are not sold individually, however they are included with the work section seal kit where this valve is used.

205

Description

Qty. Req.

-- ITEMS NOT SHOWN -KIT, FIVE SECTION TIE BOLT . . . . 4 (includes 1 bolt, 2 nuts & 2 washers)

913289/BP0208

Hydraulic Components

642 / 842 / 844 Telehandler

Outrigger Valve

10 12 7 6 12 7 6 9

3

8

6 5 10 6 5 2 1

4

11

913289/BP0208

FRONT

206

PRINTED IN U.S.A.

642 / 842 / 844 Telehandler

Hydraulic Components Outrigger Valve

Ref. No.

Part No.

00 01a

102419 103070

02cf 03cf 04 05b

103060 103050 103049 103071

06d 07cf 08

103053 103052 103072

09cf 10

103068 103073

PRINTED IN U.S.A.

Description

Qty. Req.

Ref. No.

Part No.

COMPLETE ASY. . . . . . . . . . . . . . .1 INLET SECTION . . . . . . . . . . . . . . .1 (includes items 1-4) PLUG KIT 1-1/16” UNF . . . . . . . . . .1 PLUG KIT . . . . . . . . . . . . . . . . . . . .1 PILOT OPERATED RELIEF VLV . . .1 WORK SECTION . . . . . . . . . . . . . . .2 (includes items 5-7) HYD. CONTROL KIT (per section) .1 CHECK VALVE . . . . . . . . . . . . . . . .1 OUTLET SECTION . . . . . . . . . . . . .1 (includes item 9) PLUG . . . . . . . . . . . . . . . . . . . . . .AR TIE ROD KIT (2 section valve) . . . .1

11e 12

103069 103076

a b c d

Use seal kit #103074 for all related seals.

Use seal kit #103075 for all related seals.

Includes orings for valve/plug.

Includes outer caps, orings, bolts, plug and internal spool spring for this work section; does not include orings for valves/plugs or the spool.

Items included with seal kit are not shown in detail.

e f

207

Description

Qty. Req.

SEAL KIT . . . . . . . . . . . . . . . . . . . . .1 3/8” CONIC PLUG . . . . . . . . . . . . . .2

Seals/orings for this valve are not sold individually, however they are included with the work section seal kit where this valve is used.

913289/BP0208

Hydraulic Components

642 / 842 / 844 Telehandler

Controller - Tilt / Frame Level (Standard)

1

2

3

4

5

6

7

8

9

10

913289/BP0208

208

PRINTED IN U.S.A.

642 / 842 / 844 Telehandler

Hydraulic Components Controller - Tilt / Frame Level (Standard)

Ref. No.

Part No.

00 01 02 03 04 05 06 07

102784 103122 103112 103113 102674 103114 103115 103116

PRINTED IN U.S.A.

Description

Qty. Req.

Ref. No.

Part No.

HYD. CONTROLLER (Complete) . 1 KNOB. . . . . . . . . . . . . . . . . . . . . . . . 1 LEVER ROD (as shown) . . . . . . . . . 1 BOOT. . . . . . . . . . . . . . . . . . . . . . . . 1 LOCK GATE . . . . . . . . . . . . . . . . . . 1 SELECTOR DISC . . . . . . . . . . . . . . 1 PIVOT/ BALL JOINT . . . . . . . . . . . . 1 PLATE / BOOT MOUNT . . . . . . . . . 1

08 09 10a

103079 103080 103117

a

Items included in seal kit are not shown.

209

Description

Qty. Req.

METERING CURVE (as shown) . . . 4 RETURN SPRING. . . . . . . . . . . . . . 4 SEAL KIT . . . . . . . . . . . . . . . . . . . . . 1

913289/BP0208

Hydraulic Components

642 / 842 / 844 Telehandler

Controller - Boom Lift / Extend (Standard)

1

2

3

4

5

6

7

8

9

913289/BP0208

210

PRINTED IN U.S.A.

642 / 842 / 844 Telehandler

Hydraulic Components

Controller - Boom Lift / Extend (Standard) Ref. No.

Part No.

00 01 02 03 04 05 06

102434 103122 103112 103113 103114 103115 103116

PRINTED IN U.S.A.

Description

Qty. Req.

Ref. No.

Part No.

HYD. CONTROLLER (Complete) . 1 KNOB. . . . . . . . . . . . . . . . . . . . . . . . 1 LEVER ROD (as shown) . . . . . . . . . 1 BOOT. . . . . . . . . . . . . . . . . . . . . . . . 1 SELECTOR DISC . . . . . . . . . . . . . . 1 PIVOT/ BALL JOINT . . . . . . . . . . . . 1 PLATE /BOOT MOUNT . . . . . . . . . . 1

07 08 09a

103079 103080 103117

a

Items included in seal kit are not shown.

211

Description

Qty. Req.

METERING CURVE (as shown) . . . 4 RETURN SPRING. . . . . . . . . . . . . . 4 SEAL KIT . . . . . . . . . . . . . . . . . . . . . 1

913289/BP0208

Hydraulic Components

642 / 842 / 844 Telehandler

Controller - Outrigger (Option)

1

1

2

3 2

4

3 5

6

913289/BP0208

212

PRINTED IN U.S.A.

642 / 842 / 844 Telehandler

Hydraulic Components Controller - Outrigger (Option)

Ref. No.

Part No.

00 01 02 03

102436 103081 103084 103078

PRINTED IN U.S.A.

Description

Qty. Req.

Ref. No.

Part No.

COMPLETE VALVE ASY. . . . . . . . . 1 LEVER ROD (as shown) . . . . . . . . . 2 BOOT (included with item #3) . . . . . 2 CONTROL KIT. . . . . . . . . . . . . . . . . 2 (includes item #2 Boot)

04 05 06a

103079 103080 103082

a

Items included in seal kit are not shown.

213

Description

Qty. Req.

METERING CURVE (as shown) . . . 4 RETURN SPRING. . . . . . . . . . . . . . 4 SEAL KIT . . . . . . . . . . . . . . . . . . . . . 1

913289/BP0208

Hydraulic Components

642 / 842 / 844 Telehandler

Controller - Auxiliary Hydraulics

1

2

3

4

5

6

913289/BP0208

214

PRINTED IN U.S.A.

642 / 842 / 844 Telehandler

Hydraulic Components Controller - Auxiliary Hydraulics

Ref. No.

Part No.

00 01 02 03

102435 103077 103084 103078

04

103079

PRINTED IN U.S.A.

Description

Qty. Req.

Ref. No.

Part No.

COMPLETE VALVE ASY. . . . . . . . . 1 LEVER ROD (as shown) . . . . . . . . . 1 BOOT (included with item #3) . . . . . 1 CONTROL KIT. . . . . . . . . . . . . . . . . 1 (includes item #2 Boot) METERING CURVE (as shown) . . . 2

05 06a

103080 103083

a

Items included in seal kit are not shown.

215

Description

Qty. Req.

RETURN SPRING. . . . . . . . . . . . . . 2 SEAL KIT . . . . . . . . . . . . . . . . . . . . . 1

913289/BP0208

Attachments

642 / 842 / 844 Telehandler

Carriage Forks

2” Shaft x 42” Long

2” Shaft x 48” Long

1 2

3

4

2” Shaft x 60” Long

7

913289/BP0208

5

6

2” Shaft x 72” Long

8

9

216

PRINTED IN U.S.A.

642 / 842 / 844 Telehandler

Attachments Carriage Forks

Ref. No.

Part No.

Description

Qty. Req.

-- 2” FORK SHAFT DIAMETER -01 02a 03 04 05

L71350 L61001 L61017 L66406 L400929

FORK, 42”X4”X2” (8,400 lbs.) . . . . . 2 FORK, 48”X2”X2” (4,200 lbs.) . . . . . 4 FORK, 48”X4”X2” (8,400 lbs.) . . . . . 2 FORK, 48”X4”X2-1/4” (12,000 lbs.). 2 FORK, 48”X5”X1-3/4” (8,500 lbs.). . 2

Ref. No.

Part No.

Description

06 07 08 09

L47263 L47265 L60961 L68331

a

Requires 2 sets (4 forks).

Qty. Req.

FORK, 48”X5”X2” (10,500 lbs.) . . . . 2 FORK, 60”X5”X2” (10,500 lbs.) . . . . 2 FORK, 60”X6”X2-1/4” (12,500 lbs.). 2 FORK, 72”X5”X2” (10,500 lbs.) . . . . 2

Note: Ratings are based on 2 forks and the load at 24” on center, except for item 2, for which 4 forks are required.

PRINTED IN U.S.A.

217

913289/BP0208

Attachments

642 / 842 / 844 Telehandler

Standard Carriage

1

4 2

4 5

3 3

5

913289/BP0208

218

PRINTED IN U.S.A.

642 / 842 / 844 Telehandler

Attachments Standard Carriage

Ref. No.

Part No.

01 L99190 L99191 02 L65223 L64561

PRINTED IN U.S.A.

Description

Qty. Req.

Ref. No.

Part No.

CARRIAGE WELDMENT . . . . . . . . 1 48” (2” pin) . . . . . . . . . . . . . . . . . . . 1 66” (2” pin) . . . . . . . . . . . . . . . . . . . 1 FORK SHAFT BAR . . . . . . . . . . . . 1 (2”X51-1/2”) . . . . . . . . . . . . . . . . . . . 1 (2”X69-1/2”) . . . . . . . . . . . . . . . . . . . 1

03 04 05

L400425 L510003 L520019

219

Description

Qty. Req.

FORK SHAFT WASHER . . . . . . . . . 2 BOLT, 1/2”X2-3/4” BOLT . . . . . . . . . 2 1/2”-13 NYLON INSERT NUT . . . . . 2

913289/BP0208

Attachments

642 / 842 / 844 Telehandler

Fork Shift Carriage

1

19 20

18 14 15

13 2 11

15

9

12

16

17

9 10 8

7 6 5 2 3 4

913289/BP0208

220

PRINTED IN U.S.A.

642 / 842 / 844 Telehandler

Attachments Fork Shift Carriage

Ref. No.

Part No.

01

L500213 L42871 NSS L50519 L400425 L50333 L66919 L66931 L50875 Note a L63715 L50242 L63716

02 03 04 05 06 07 08 09 10 11

PRINTED IN U.S.A.

Description

Qty. Req.

Ref. No.

Part No.

FORK SHIFT CARRIAGE . . . . . . . . 1 1/8” POP RIVET . . . . . . . . . . . . . . . 4 NAME PLATE . . . . . . . . . . . . . . . . . 1 3/4”-10 NYLON INSERT NUT . . . . . 3 FORK SHAFT WASHER . . . . . . . . . 1 3/4”-10X3” BOLT . . . . . . . . . . . . . . 1 FORK SHAFT, 50” . . . . . . . . . . . . . . 1 FORK SLIDE PLATE . . . . . . . . . . . . 2 3/4”-10X1-1/2” BOLT . . . . . . . . . . . . 1 FORK SLIDE COUPLER. . . . . . . . . 1 TWIN CUSHION TOP PLATE . . . . . 2 5/16”-18X2-1/4” BOLT . . . . . . . . . . . 2 TWIN HOSE CUSHION. . . . . . . . . . 1

12 13b 14b 15 16 17 18 19 20

L520004 NSS NSS L66918 L68337 L50562 L63143 L66950 L66949

a

For 4” wide forks use P/N L66921.

For 5” wide forks use P/N L66948.

b

Order P/N L65273 Coupler Set.

221

Description

Qty. Req.

5/16”-18 NYLON INSERT NUT . . . . 2 COUPLER, MALE . . . . . . . . . . . . . . 1 COUPLER, FEMALE. . . . . . . . . . . . 1 CYLINDER MOUNT . . . . . . . . . . . . 2 FORK SHIFT CYLINDER . . . . . . . . 1 3/4”-10X4” BOLT . . . . . . . . . . . . . . . 2 ADAP -8ORM -6JICM W/.06 ORF . 2 HOSE -6 A6/A6 59” . . . . . . . . . . . . . 1 HOSE -6 A6/A6 56” . . . . . . . . . . . . . 1

913289/BP0208

Attachments

642 / 842 / 844 Telehandler

Rotating Carriage

48” Carriage (shown)

1 7

2 6 3

4 5 8

8

23

14 13

26 9

25

12

9 11

7 10

24 23

22 21 20

15

17

9

16

19 18

913289/BP0208

222

PRINTED IN U.S.A.

642 / 842 / 844 Telehandler

Attachments Rotating Carriage

Ref. No.

Part No.

01

02 03 04 05 06 07 08 09 10 11 12 13 14

103517 103518 L50982 L65181 L61307 L65273 L444004 L64294 L50273 L520005 L62026 L66017 L70655 L66017 L65180

PRINTED IN U.S.A.

Description

Qty. Req.

Ref. No.

Part No.

CARRIAGE, ROTATING . . . . . . . . . 1 (48” Carriage) 2” dia. fork shaft (66” Carriage) 2” dia. fork shaft 1/2”X4” BOLT. . . . . . . . . . . . . . . . . . 1 PIN, ROTATOR ROD END . . . . . . . 1 SPACER . . . . . . . . . . . . . . . . . . . . . 4 QUICK COUPLER SET. . . . . . . . . . 1 ADAP -8ORM -8JICM STR . . . . . . . 2 HOSE -8 A8/A8 53” . . . . . . . . . . . . . 2 3/8”X2-3/4” BOLT . . . . . . . . . . . . . . 3 3/8”-16 NYLON INSERT NUT . . . AR LOCK COLLAR 1.5” OD . . . . . . . . . 2 ADAP -8ORM -8JICM 90 w/ORF. . . 2 ROTATE CYLINDER . . . . . . . . . . . . 1 ADAP -8ORM -8JICM 90 w/ORF. . . 2 PIN, ROTATOR BASE END . . . . . . 1

15 16 17 18 19 20 21 22 23 24 25

L50145 101003 L50801 101999 L61709 L50147 L50261 L50718 L520019 L400425 L510003

26 L65223 L64561

223

Description

Qty. Req.

3/8” FLAT WASHER . . . . . . . . . . . AR ROTATOR PIN. . . . . . . . . . . . . . . . . 1 3/8”X4” BOLT. . . . . . . . . . . . . . . . . . 1 ROTATOR PLATE WELDMENT . . . 1 SLIDE PAD . . . . . . . . . . . . . . . . . . . 3 3/8” LOCK WASHER . . . . . . . . . . . . 6 3/8”X1-1/2” BOLT . . . . . . . . . . . . . . 6 2-1/2”-12 CASTELL NUT. . . . . . . . . 1 1/2”-13 NYLON INSERT NUT . . . . . 4 FORK SHAFT WASHER (2” ID) . . . 2 BOLT, 1/2”X2-3/4” . . . . . . . . . . . . . . 2 (2” dia. shaft) FORK SHAFT BAR . . . . . . . . . . . . . 1 (48” Carriage) 2” dia. fork shaft (66” Carriage) 2” dia. fork shaft

913289/BP0208

Attachments

642 / 842 / 844 Telehandler

Swing Carriage

8

13

14 15 17

16 7

12 9

6 5 25

24

10 18 20

11 18

23 22 21

30

26

3

1

19

10

27 4 28

29

2

31 32

35

33 34

913289/BP0208

224

PRINTED IN U.S.A.

642 / 842 / 844 Telehandler

Attachments Swing Carriage

Ref. No.

Part No.

01 02 03 04 05 06a 07 08 09a 10 11 12 13 14 15 16 17

L520019 L400425 L510003 L64561 L500216 NSS L63143 L66958 NSS L63984 650833 L50835 L520003 L50452 L63995 L63593 L63970

PRINTED IN U.S.A.

Description

Qty. Req.

Ref. No.

Part No.

1/2”-13 NYLON INSERT NUT . . . . . 2 FORK SHAFT WASHER . . . . . . . . . 2 1/2”X2-3/4” BOLT . . . . . . . . . . . . . . 2 FORK SHAFT BAR (66” Carriage) . 1 66” CARRIAGE, SWING . . . . . . . . . 1 COUPLER, FEMALE. . . . . . . . . . . . 1 ADAP -8ORM -6JICM STR W.06 . . 2 HOSE -6 A6/A6 89” . . . . . . . . . . . . . 2 COUPLER, MALE . . . . . . . . . . . . . . 1 HOSE -4 DS6/A6 22” . . . . . . . . . . . 2 5/16”X3” BOLT. . . . . . . . . . . . . . . . . 1 5/16”X2” BOLT. . . . . . . . . . . . . . . . . 1 1/4” NYLON INSERT NUT . . . . . . . 4 1/4”X2-1/4” BOLT . . . . . . . . . . . . . . 4 PIN, SWING CYLINDER . . . . . . . . . 4 BUSHING . . . . . . . . . . . . . . . . . . . . 4 SWING CYLINDER . . . . . . . . . . . . . 2

18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35

L445004 100631 L446049 L445003 L50561 L50143 L63715 L63716 L71651 L63233 L50056 NSS L63994 L70719 L520005 L50273 L63951 L63468

a

Order P/N L65273 Coupler Set.

225

Description

Qty. Req.

ADAP -6ORM -6JICM 45. . . . . . . . . 4 HOSE -4 A6/A6 36” . . . . . . . . . . . . . 2 ADAP -6JICFS -6JICM TEE . . . . . . 2 ADAP -6ORM -6JICM 90. . . . . . . . . 2 5/16”-18X1-3/4” BOLT . . . . . . . . . . . 2 5/16” LOCK WASHER . . . . . . . . . . . 2 TWIN CUSH. TOP PLATE. . . . . . . . 1 TWIN HOSE CUSHION. . . . . . . . . . 2 VALVE, DUAL PO . . . . . . . . . . . . . . 1 HOSE CUSH. TOP PLATE . . . . . . . 1 5/16” FLARE NUT . . . . . . . . . . . . . . 2 NAME PLATE . . . . . . . . . . . . . . . . . 1 PIN, CARRIAGE PIVOT . . . . . . . . . 2 SWING PIVOT WELDMENT . . . . . . 1 3/8”-16 NYLON INSERT NUT . . . . . 2 3/8”-16X2-3/4” BOLT . . . . . . . . . . . . 2 THRUST WASHER . . . . . . . . . . . . . 6 BUSHING, CARRIAGE PIVOT . . . . 2 (Not shown)

913289/BP0208

Attachments

642 / 842 / 844 Telehandler

180o Swing Carriage

1

2, 3 4

5

6

7

27

8 9

17

26 15

10

19

11 12

15

13

18

18

16

17

23 15 25 15

14

24 19 22 8 20 7 21

913289/BP0208

226

PRINTED IN U.S.A.

642 / 842 / 844 Telehandler

Attachments 180o Swing Carriage

Ref. No.

Part No.

01 02 03 04 05 06a 07 08 09 10 11 12 13 14 15 16

105176 650500 L50158 105180 105179 ---------103904 L50162 L50842 L69833 L69832 L50053 L50139 L50452 L444002 105181

PRINTED IN U.S.A.

Description

Qty. Req.

Ref. No.

Part No.

CARRIAGE WELDMENT . . . . . . . . 1 BOLT, 3/4”X1-1/2” . . . . . . . . . . . . . . 2 WASHER, 3/4” LOCK . . . . . . . . . . . 2 SHAFT PLATE. . . . . . . . . . . . . . . . . 1 FORK SHAFT, 2” . . . . . . . . . . . . . . 1 FORK. . . . . . . . . . . . . . . . . . . . . . . . 2 BOLT, 1”X2-14” GR8 . . . . . . . . . . AR WASHER, 1” LOCK . . . . . . . . . . . AR BOLT, 5/16”X1-1/2” . . . . . . . . . . . . . 1 TOP PLATE . . . . . . . . . . . . . . . . . . . 1 CUSHION, 5/8” DOUBLE . . . . . . . . 1 NUT, 1/4” . . . . . . . . . . . . . . . . . . . . . 2 WASHER, 1/4” LOCK . . . . . . . . . . . 2 BOLT, 1/4”X2-1/4” . . . . . . . . . . . . . . 2 ADAP., -6JICM -6ORM STR.. . . . . . 4 VALVE, FLOW CONTROL . . . . . . . 1

17 18 19 20 21 22 23 24 25 26

105188 105187 105189 105177 105186 650416 L50519 105184 105178 105182 105190 L65273

27 a

227

Description

Qty. Req.

HOSE, -6 A6/E8 46” . . . . . . . . . . . . 1 HOSE, -6 A6/E8 80” . . . . . . . . . . . . 1 HOSE, -6 A6/A6 32” . . . . . . . . . . . . 1 BACK BRACKET WELDMENT . . . . 1 NUT, 7/8”-9 NYLON INSERT. . . . . . 4 BOLT, 3/4”X2-1/2” . . . . . . . . . . . . . . 2 NUT, 3/4” NYLON INSERT . . . . . . . 2 BOLT, 7/8”-9X7” GR5 . . . . . . . . . . . 4 ACCUATOR . . . . . . . . . . . . . . . . . . . 1 PILOT CHECK VALVE. . . . . . . . . . . 2 SEAL KIT . . . . . . . . . . . . . . . . . . . AR COUPLER SET . . . . . . . . . . . . . . . . 1

Use any fork with a 2” diameter shaft. Refer to the Fork section, under Attachments, in this manual for a listing of fork part numbers.

913289/BP0208

Attachments

642 / 842 / 844 Telehandler

180o Swing Platform

2

1

3 4

5 6

7 9

8

13

10

15 11

12

1

14

913289/BP0208

228

PRINTED IN U.S.A.

642 / 842 / 844 Telehandler

Attachments 180o Swing Platform

Ref. No.

Part No.

01 02 03 04 05 06 07 08 09 10 11 12 13 14

104478 104477 104476 104471 104469 104475 104474 104468 104472 103909 103906 103908 103907 104467

PRINTED IN U.S.A.

Description

Qty. Req.

Ref. No.

Part No.

VALVE ASSEMBLY . . . . . . . . . . . . . 1 PUMP ASSEMBLY . . . . . . . . . . . . . 1 HARDWARE KIT (pivot) . . . . . . . . . 1 HUB ASSEMBLY . . . . . . . . . . . . . . . 2 SHAFT AND KEY ASSEMBLY . . . . 1 THRUST PLATE . . . . . . . . . . . . . . . 2 BACK HALF (attachment) . . . . . . . . 1 ACTUATOR . . . . . . . . . . . . . . . . . . . 1 FRONT HALF . . . . . . . . . . . . . . . . . 1 BACK SIDE . . . . . . . . . . . . . . . . . . . 1 RIGHT DOOR . . . . . . . . . . . . . . . . . 1 FRONT SIDE . . . . . . . . . . . . . . . . . . 1 LEFT DOOR . . . . . . . . . . . . . . . . . . 1 BASE . . . . . . . . . . . . . . . . . . . . . . . . 1

15

100883

DECAL, PLATFORM RULES . . . . . 2

00 00 00 00

104470 103911 103910 101149

-- ITEMS NOT SHOWN -HOSE KIT . . . . . . . . . . . . . . . . . . . . 1 PIN AND CHAIN KIT . . . . . . . . . . . . 1 HARDWARE KIT (platform bolts) . . 1 DECAL, FALL HAZARD . . . . . . . . . 2

00 00 00

(Loadchart / 1800 swing carriage) 103771 LOAD CHART (642) . . . . . . . . . . . . 1 103772 LOAD CHART (844) . . . . . . . . . . . . 1 L63634 PLATE/ LOADCHART . . . . . . . . . . . 2

229

Description

Qty. Req.

913289/BP0208

Attachments

642 / 842 / 844 Telehandler

Log / Pipe Carriage

12

13

14

11 3

10

4

7

5 6

2

8

1

15

9

11

16

23 24 26

22

17

21

25

18

3 20 19

27

913289/BP0208

230

PRINTED IN U.S.A.

642 / 842 / 844 Telehandler

Attachments Log / Pipe Carriage

Ref. No.

Part No.

01 02 03 04 05 06 07 08 09 10 11 12 13 14

L67347 L50371 L520005 L67246 L61866 L10057 L520003 L66811 L63593 L50452 L445003 L67495 L67598 L67599

Description

Qty. Req.

Ref. No.

Part No.

LOG GRAPPLE WELDMENT . . . . . 1 3/8”X2-1/2” BOLT . . . . . . . . . . . . . . 2 3/8”-16 NYLON INSERT NUT . . . . . 6 LOG GRAPPLE PIVOT PIN . . . . . . 2 BUSHING . . . . . . . . . . . . . . . . . . . . 2 1/4-28 GREASE ZERK 90 DEG . . . 2 1/4” NYLON INSERT NUT . . . . . . . 2 GRAPPLE CYLINDER PIN . . . . . . . 2 BUSHING . . . . . . . . . . . . . . . . . . . . 2 1/4X2-1/4” BOLT . . . . . . . . . . . . . . . 2 ADAP -6ORM -6JICM 90 DEG . . . . 4 CYLINDER COVER. . . . . . . . . . . . . 1 HOSE -4 A6/A6 32” . . . . . . . . . . . . . 1 HOSE -4 A6/A6 20” . . . . . . . . . . . . . 1

15 16 17 18 19a 20a 21 22 23 24 25 26 27

L67248 L50561 L66831 L63143 NSS NSS L50143 L444002 L65689 L500220 L50275 L66809 L66805 100547

a

PRINTED IN U.S.A.

231

Description

Qty. Req.

LOG GRAPPLE CYLINDER . . . . . . 1 5/16”-18X1-3/4” BOLT . . . . . . . . . . . 2 HOSE -6 A6/A6 52” . . . . . . . . . . . . . 2 ADAP -8ORM -6JICM w/ORF . . . . . 2 COUPLER, FEMALE. . . . . . . . . . . . 1 COUPLER, MALE . . . . . . . . . . . . . . 1 5/16” LOCKWASHER . . . . . . . . . . . 2 ADAP -6ORM -6JICM . . . . . . . . . . . 2 VALVE, DOUBLE PORT CHECK . . 1 LOG CARRIAGE WELDMENT . . . . 1 3/8”-16X3” BOLT . . . . . . . . . . . . . . . 4 LOG FORK SHAFT . . . . . . . . . . . . . 2 LOG FORK WELDMENT . . . . . . . . 2 2”x5”x48” 2”x5”x60”

Order P/N L65273 Coupler Set.

913289/BP0208

Attachments

642 / 842 / 844 Telehandler

Truss Booms and Winch

5’ JIB BOOM

1

1 12’ AND 15’ TRUSS BOOM

24

25 15

16 18 17

7

6

23

26

5

22

14 21

13 20

19 10

3 2

12 8

11

4 9

913289/BP0208

232

8

PRINTED IN U.S.A.

642 / 842 / 844 Telehandler

Attachments Truss Booms and Winch

Ref. No.

Part No.

01

05 06d 07d 08 09 10 11 12 13 14 15 16 17 18 19a

L500218 L99236 L99235 L42871 NSS L64294 L64660 L50841 L520003 L444004 NSS NSS L445002 L82358 100963 L50286 L520019 L444008 L400398 L50815 100076 L520004 L65338 L71266

19b

L66946

20

L50371

02 03 04

PRINTED IN U.S.A.

Description

Qty. Req.

Ref. No.

Part No.

5’ TRUSS WELDMENT . . . . . . . . . . 1 12’ TRUSS WELDMENT . . . . . . . . . 1 15’ TRUSS WELDMENT . . . . . . . . . 1 1/8” POP RIVET . . . . . . . . . . . . . . . 4 NAME PLATE . . . . . . . . . . . . . . . . . 1 HOSE -8 A8/A8 53” . . . . . . . . . . . . . 2 ADAP -8ORM -8JICM RUN TEE. . . 1 1/4-20”X2” BOLT . . . . . . . . . . . . . . . 2 1/4”-20 NYLON INSERT NUT . . . . 2 ADAP -8ORM -8JICM STR . . . . . . . 2 COUPLER, MALE . . . . . . . . . . . . . . 1 COUPLER, FEMALE. . . . . . . . . . . . 1 ADAP -8ORM -8JICM 90 DEG . . . . 2 RELIEF VALVE . . . . . . . . . . . . . . . . 1 HYDRAULIC WINCH. . . . . . . . . . . . 1 1/2”-13X1-3/4” GR 8 BOLT . . . . . . . 6 1/2-13 NYLON INSERT NUT . . . . . 6 ADAP -10ORM -8JICM . . . . . . . . . . 2 HOSE -6 A8/A8 18.5” . . . . . . . . . . . 2 5/16”X2-1/2” BOLT . . . . . . . . . . . . . 2 PIN, TRUSS WINCH . . . . . . . . . . . . 1 5/16”-18 NYLON INSERT NUT . . . . 2 WINCH SHEAVE . . . . . . . . . . . . . . . 1 3/8”X100’ WINCH CABLE . . . . . . . . 1 (includes hook and swivel) 3/8”X60’ WINCH CABLE . . . . . . . . . 1 (includes hook and swivel) 3/8”X2-1/2” BOLT . . . . . . . . . . . . . . 2

21 22 23 24 25 26c

L50147 L60451 L61411 L50380 L50152 L446017

3/8” LOCK WASHER . . . . . . . . . . . . 2 WINCH BALL. . . . . . . . . . . . . . . . . . 1 PINTLE HOOK . . . . . . . . . . . . . . . . 1 1/2”-20X1-1/4” GR 8 BOLT . . . . . . . 4 1/2” LOCK WASHER . . . . . . . . . . . . 4 ADAP -8JICFS -8JICM 90 . . . . . . . . 2

00

L500223

-- ITEMS NOT SHOWN-PLATE, AUGER ADAPTER . . . . . . . 1 (used with auger)

a

Used with 12’ and 15’ truss booms with winch.

b

Used with 5’ truss booms with winch.

c

Not used on all attachments.

d

Sold as a set, order P/N L65273 Coupler Set.

233

Description

Qty. Req.

913289/BP0208

Attachments

642 / 842 / 844 Telehandler

Bucket

1

913289/BP0208

234

PRINTED IN U.S.A.

642 / 842 / 844 Telehandler

Attachments Bucket

Ref. No.

Part No.

01

L500374 L68831 L42871 NSS

PRINTED IN U.S.A.

Description

Qty. Req.

Ref. No.

Part No.

Description

Qty. Req.

1.3 CU. YD. BUCKET WELDMNT . 1 CUTTING EDGE 98” (weld on) . . . 1 1/8” POP RIVET . . . . . . . . . . . . . . . 4 NAME PLATE . . . . . . . . . . . . . . . . . 1

235

913289/BP0208

Attachments

642 / 842 / 844 Telehandler

Work Platform

7

8

WORK PLATFORM LOCK PINS (Secures platform to forks)

2

6 5

RIGHT

LEFT

3

1

4

FRONT

913289/BP0208

236

PRINTED IN U.S.A.

642 / 842 / 844 Telehandler

Attachments Work Platform

Ref. No.

Part No.

01 02 03 04 05 06 07a 08

103905 103906 103907 103908 103909 100883 105845 076099

PRINTED IN U.S.A.

Description

Qty. Req.

BASE . . . . . . . . . . . . . . . . . . . . . . . . 1 RIGHT DOOR . . . . . . . . . . . . . . . . . 1 LEFT DOOR . . . . . . . . . . . . . . . . . . 1 FRONT SIDE . . . . . . . . . . . . . . . . . . 1 BACK SIDE . . . . . . . . . . . . . . . . . . . 1 DECAL, PLATFORM RULES . . . . . 2 PIN AND CHAIN ASSY. . . . . . . . . . . 2 HAIRPIN CLIP .148DIAX2-11/16” . . 2

Ref. No.

Part No.

00 00 00

103911 101149 103910

a

Chain is welded to platform base.

237

Description

Qty. Req.

-- ITEMS NOT SHOWN -PIN AND CHAIN KIT . . . . . . . . . . . . 1 DECAL, FALL HAZARD . . . . . . . . . 2 HARDWARE KIT . . . . . . . . . . . . . . . 1

913289/BP0208

Notes

913289/BP0208

642 / 842 / 844 Telehandler

238

PRINTED IN U.S.A.

642 / 842 / 844 Telehandler

Decals General Information and Application

GENERAL INFORMATION

CAUTION ALWAYS read and follow the safety precautions on decals. Replace decals if they are damaged, or if the unit is repainted. If repainting, BE SURE that all applicable decals are affixed in their proper locations.

Decal locations information is provided to assist in the proper selection and application of new decals, in the event the original decals become damaged or the machine is repainted.

For correct replacement of decals, compare the location illustrations to your machine before starting to refinish the unit. Check off each required decal using the illustration reference number to find the part number, description and quantity in the list. Refer to the appropriate illustrations for replacement locations.

NEW DECAL APPLICATION Before applying the new decals, surfaces must be free from dirt, dust, grease and other foreign material. To apply a solid-formed decal, remove the smaller portion of the decal backing paper and apply this part of the exposed adhesive backing to the clean surface while maintaining proper position and alignment.

Slowly peel off the other portion of the backing paper while applying hand pressure to smooth out decal surface. To apply a die-cut decal, first remove the backing paper. Then, properly orient and position the decal onto the clean mounting surface. After the decal is firmly applied and smoothly pressed down, remove the front covering paper.

PAINT FINISH Use this list to order paint for refinishing: 167763 167765 167751 167753

If there is a decal on a part that is to be replaced, be sure that the decal is applied to the replacement part.

One Gallon Yellow 6 (12-oz. Spray Cans) Yellow One Gallon Gray 6 (12-oz. Spray Cans) Gray

Decal Kits 102972 102973 104374 104375 102970 102971

642 Telehandler without WPS 642 Telehandler with WPS 842 Telehandler without WPS 842 Telehandler with WPS 844 Telehandler without WPS 844 Telehandler with WPS

NOTE: Decals may be purchased in kits or individually.

Boom Attachment Decals L65927 L65348 L66042

PRINTED IN U.S.A.

239

WARNING - PINCH POINT WARNING - WINCH WARNING - TRUSS BOOM TILT

913289/BP0208

Decals

642 / 842 / 844 Telehandler

Various Locations 2

4 15

8

9

8

5 10

7 2 6

14

13

18

17

1 11

16 3

2 19

12

REF. NO. 01 02 03 04 05 06 07 08 09

10 11 12 13 14 15 16 17 18

DESCRIPTION

642 PART NO.

842 PART NO.

844 PART NO.

DANGER - HANDS OUT WARNING - PINCH POINT WARNING - JUMP START MUSTANG - REAR QUICKATTACH DIAGRAM MUSTANG GRID BOOM LEFT SIDE ANTI-FREEZE HALF ZONE MARKER (5 ea.)

NO. “1” EXTENSION MARKER (1 ea.)

NO. “2” EXTENSION MARKER (1 ea.)

NO. “3” EXTENSION MARKER (1 ea.)

NO. “4” EXTENSION MARKER (1 ea.)

NO. “5” EXTENSION MARKER (1 ea.)

COOLANT UNDER PRESSURE WARNING - NO RIDERS BRAKE FLUID OPERATOR MANUAL WARNING DANGER-PERSONNEL INJURY (units without WPS) CARRY LOAD LOW LUBE CHART ROPS & FOPS CERTIFICATION 642, 842 or 844 LH

L70305 L65927 L65933 100155 L65937 102943 056859 L62583 L67719 L67720 L67721 L67722 L67723 072798 L65932 L63474 100359 L65928 L65926 102801 102931 102930

L70305 L65927 L65933 100155 L65937 102943 056859 L62583 L67719 L67720 L67721 L67722 L67723 072798 L65932 L63474 100359 L65928 L65926 102801 102931 104362

L70305 L65927 L65933 100155 L65937 102943 056859 L62583 L67719 L67720 L67721 L67722 L67723 072798 L65932 L63474 100359 L65928 L65926 102801 102931 102932

913289/BP0208

240

PRINTED IN U.S.A.

642 / 842 / 844 Telehandler

Decals Various Locations

4 2

6

9 7 5

10

2

2

3 8

11

1

REF. NO.

DESCRIPTION

642 PART NO.

842 PART NO.

844 PART NO.

01 02 03 04 05

DANGER - HANDS OUT WARNING - PINCH POINT MUSTANG GRID BOOM RIGHT SIDE HYDRAULIC OIL FILL WARNING - NO RIDERS

L70305 L65927 L65927 137632 L65932

L70305 L65927 L65927 137632 L65932

L70305 L65927 102942 137632 L65932

06 07 08 09 10

MUSTANG - FRONT DANGER-PERSONNEL INJURY (units without WPS) QUICKATTACH UNLOCKED DIESEL FUEL 642, 842 OR 844 RH

100156 L65928 L66613 137634 102940

100156 L65928 L66613 137634 104363

100156 L65928 L66613 137634 102941

11

HORSE - RH UPRIGHT

100146

100146

100146

PRINTED IN U.S.A.

241

913289/BP0208

Decals

642 / 842 / 844 Telehandler

Various Locations

2 12 1

4

6

5

7

8

9

10

3

11

REF. NO.

DESCRIPTION

642 PART NO.

842 PART NO.

844 PART NO.

01 02 03 04 05

WARNING-TILT HAZARD/GENERAL OPERATOR WARNING - CARRY LOAD LOW F-N-R SHIFT MADE IN USA WARNING - PARK BRAKE/SEAT BELT

L70306 L65926 L68295 140516 101506

L70306 L65926 L68295 140516 101506

L70306 L65926 L68295 140516 101506

06

STANDARD CARRIAGE LOAD CHART ROTATING CARRIAGE LOAD CHART BUCKET LOAD CHART TRUSS BOOM LOAD CHART WINCH LOAD CHART

102902 102903 102904 102905 102906

102933 102934 102935 102936 102937

102933 102934 102935 102936 102937

07 08 09

SWING CARRIAGE LOAD CHART 180° SWING CARRIAGE LOAD CHART ATTACHMENT TILT/FRAME LEVEL BOOM CONTROL OUTRIGGER CONTROL (Optional)

NA 103771 L63632 L63631 101658

104369 104371 L63632 L63631 101658

102938 103772 L63632 L63631 101658

10 11 12

AUXILIARY HYDRAULIC CONTROL (Optional) IGNITION/START/HORN DANGER-HI VOLT./MOVING PARTS

102718 102717 L70307

102718 102717 L70307

102718 102717 L70307

913289/BP0208

242

PRINTED IN U.S.A.

642 / 842 / 844 Telehandler

Decals Various Locations 3

6

2

1

1

4

5

DECAL LOCATIONS - WPS EQUIPPED UNITS REF. NO. 01 02 03 04 05 06

DESCRIPTION WARNING-PERSONNEL LIFT WARNING-WORK PLATFORM RULES PERSONNEL LIFT SAFETY RULES WPS LOAD CHART WPS LOGO WPS SWITCH

PRINTED IN U.S.A.

243

642 PART NO.

842 PART NO.

844 PART NO.

L71554 L71555 L71700 102929 103016 102969

L71554 L71555 L71700 104370 103016 102969

L71554 L71555 L71700 102939 103016 102969

913289/BP0208

Numerical Index

642 / 842 / 844 Telehandler

Part No.

Page No.

Ref. No.

Part No.

Page No.

Ref. No.

Part No.

Page No.

Ref. No.

Part No.

Page No.

Ref. No.

056859 067847 072340 072798 076099 080313 080319 080319 081379 089069 089070 100008 100011 100071 100076 100102 100133 100146 100155 100156 100359 100547 100631 100883 100883 100963 101003 101055 101149 101149 101278 101351 101436 101463 101495 101506 101567 101658 101658 101667 101712 101717 101719 101727 101792 101877 101877 101879 101880 101880 101880 101924 101926 101926 101954 101955 101960

240 17 19 240 237 188 189 190 43 21 21 93 95 29 233 23 93 241 240 241 240 231 225 229 237 233 223 123 229 237 19 123 17 43 13 242 43 37 242 35 23 13 17 11 17 21 27 45 27 141 194 51 55 57 43 43 43

07 14 15 10 08 05 05 04 21 19 00 04 08 10 16 10 22 11 04 06 13 27 19 15 06 10 16 01 00 00 04 13 22 27 20 05 02 00 09 05 04 17 19 13 20 33 10 27 09 01 01 03 12 18 22 23 23

101961 101962 101963 101999 102063 102072 102122 102122 102123 102123 102132 102132 102173 102190 102190 102190 102191 102191 102194 102199 102200 102200 102201 102201 102211 102212 102245 102246 102247 102272 102272 102281 102281 102282 102282 102283 102284 102284 102285 102285 102286 102288 102313 102313 102313 102313 102313 102313 102313 102313 102313 102313 102313 102313 102313 102313 102313

43 43 43 223 65 61 93 95 93 95 115 119 7 93 135 137 93 135 45 67 51 53 51 53 67 67 117 117 177 93 137 105 109 111 115 119 105 109 111 115 119 109 95 139 149 151 153 155 157 159 161 163 165 167 169 171 197

22 22 23 18 04 17 23 24 23 25 03 03 04 14 15 19 11 14 12 17 12 07 15 08 23 12 10 10 00 21 18 01 01 01 01 01 01 01 01 01 01 05 18 09 07 13 13 13 09 13 13 13 18 13 13 13 01

102321 102321 102321 102321 102321 102321 102321 102321 102321 102321 102335 102335 102356 102356 102356 102371 102408 102419 102419 102420 102420 102420 102420 102423 102431 102434 102434 102434 102434 102434 102434 102434 102434 102434 102434 102434 102434 102434 102434 102435 102435 102435 102435 102435 102435 102435 102435 102436 102436 102436 102436 102436 102436 102436 102436 102438 102445

47 157 159 161 163 165 167 169 171 199 107 125 143 145 203 123 46 173 207 133 143 145 205 39 41 145 149 151 153 155 157 159 161 163 165 167 169 171 211 145 151 155 161 163 169 171 215 153 155 159 163 167 171 173 213 101 129

02 10 14 14 14 16 14 14 14 00 01 12 23 08 00 15 01 14 00 18 23 08 01 04 06 02 02 02 02 02 02 02 02 02 02 02 02 02 00 01 14 15 16 18 16 18 00 14 14 16 19 16 19 25 00 47 04

102491 102498 102498 102505 102506 102516 102517 102521 102524 102525 102529 102530 102534 102535 102540 102541 102543 102544 102551 102552 102559 102566 102569 102572 102573 102574 102575 102575 102576 102576 102577 102577 102578 102579 102580 102581 102582 102583 102584 102586 102587 102587 102588 102589 102590 102591 102592 102593 102594 102595 102598 102599 102600 102601 102602 102603 102604

9 139 192 43 43 125 125 173 45 45 33 33 33 57 125 125 181 181 127 133 9 37 93 23 97 97 97 101 97 101 97 191 97 99 99 101 101 101 101 101 93 101 101 101 101 101 101 101 101 101 101 101 101 101 101 101 101

28 03 01 01 06 25 24 21 06 05 08 05 15 14 15 07 00 00 11 11 01 08 08 00 03 04 06 25 07 24 10 01 11 03 03 02 03 50 04 11 07 51 12 13 18 19 20 21 22 23 26 27 28 29 30 31 32

913289/BP0208

244

PRINTED IN U.S.A.

642 / 842 / 844 Telehandler

Numerical Index

Part No.

Page No.

Ref. No.

Part No.

Page No.

Ref. No.

102605 102606 102607 102608 102609 102610 102611 102612 102614 102615 102616 102617 102618 102619 102620 102621 102621 102622 102622 102623 102624 102624 102625 102626 102626 102627 102627 102628 102628 102629 102629 102630 102631 102632 102632 102633 102634 102635 102636 102637 102638 102638 102639 102639 102642 102644 102645 102647 102649 102649 102654 102657 102674 102680 102681 102682 102683

101 101 101 101 101 101 101 101 101 101 101 102 102 102 102 102 103 102 103 102 102 103 102 102 103 102 103 102 103 102 103 102 102 102 103 102 102 102 102 102 102 103 102 103 103 103 21 23 21 27 67 9 209 17 17 11 9

33 34 35 40 41 43 43 43 45 46 48 01 02 03 04 05 19 06 02 07 09 16 10 11 15 12 14 13 13 16 11 17 18 19 08 20 21 24 24 24 25 05 26 06 07 01 00 00 00 00 22 21 04 03 04 12 03

102684 102684 102685 102686 102692 102705 102706 102707 102708 102708 102709 102710 102711 102712 102717 102718 102718 102727 102728 102741 102774 102775 102776 102778 102779 102781 102782 102783 102784 102784 102784 102784 102784 102784 102784 102784 102784 102784 102784 102784 102784 102784 102785 102786 102786 102786 102786 102786 102786 102786 102786 102786 102786 102786 102786 102786 102786

9 11 15 15 9 17 11 9 9 11 15 107 15 15 242 133 242 9 9 35 137 129 65 9 35 35 35 27 145 149 151 153 155 157 159 161 163 165 167 169 171 209 33 149 151 153 155 157 157 159 159 161 161 163 163 165 165

12 09 07 01 24 02 11 02 16 10 06 04 03 10 11 00 10 18 17 03 24 23 27 20 01 04 02 05 03 1 01 01 01 01 01 01 01 01 01 01 01 00 04 09 11 11 11 05 08 08 10 08 11 08 11 06 08

PRINTED IN U.S.A.

Part No.

Page No.

Ref. No.

Part No.

Page No.

Ref. No.

102786 102786 102786 102786 102786 102786 102786 102801 102807 102807 102807 102807 102813 102813 102814 102815 102831 102831 102831 102832 102832 102832 102833 102833 102834 102835 102835 102836 102836 102837 102838 102838 102839 102840 102840 102841 102841 102842 102842 102843 102843 102843 102843 102843 102843 102843 102843 102843 102843 102843 102843 102843 102844 102844 102844 102844 102844

165 167 167 169 169 171 171 240 133 143 145 205 45 173 173 173 143 143 145 133 143 143 127 133 139 139 141 139 141 141 139 143 95 31 95 31 95 31 95 45 149 151 153 155 157 159 161 163 165 167 169 171 143 143 143 143 145

15 08 10 08 11 08 11 16 18 23 08 00 32 18 10 09 19 24 07 08 13 29 07 07 05 15 06 13 24 09 11 01 06 12 12 08 22 07 05 17 06 12 12 12 06 12 12 12 07 12 12 12 16 17 26 27 06

102844 102844 102844 102844 102845 102845 102845 102845 102845 102846 102847 102847 102848 102848 102849 102849 102850 102850 102850 102850 102850 102853 102853 102853 102853 102854 102854 102854 102855 102855 102855 102855 102856 102856 102856 102856 102857 102857 102858 102858 102858 102858 102859 102859 102860 102860 102861 102861 102861 102863 102873 102873 102873 102874 102876 102877 102877

147 147 147 147 143 143 143 143 145 141 95 141 95 141 65 143 61 65 65 67 67 125 125 143 143 127 143 143 131 131 143 143 131 131 143 143 129 129 129 129 137 137 129 129 135 137 43 51 53 99 135 137 143 17 175 137 200

11 12 13 14 15 18 25 28 05 07 11 08 10 15 23 20 22 26 30 15

245

18 19 06 33 08 12 30 09 10 09 31 08 11 08 32 21 25 08 20 06 11 10 11 08 27 34 00 00 22 09 01 04 01 00 29 01

913289/BP0208

Numerical Index

642 / 842 / 844 Telehandler

Part No.

Page No.

Ref. No.

Part No.

Page No.

Ref. No.

Part No.

Page No.

Ref. No.

Part No.

Page No.

Ref. No.

102878 102878 102878 102880 102881 102882 102883 102886 102889 102890 102893 102896 102897 102898 102899 102900 102901 102902 102903 102904 102905 102906 102907 102912 102913 102925 102926 102926 102928 102929 102930 102931 102932 102933 102934 102935 102936 102937 102938 102939 102940 102941 102943 102944 102945 102946 102946 102946 102946 102946 102946 102946 102946 102946 102946 102948 102949

174 175 200 9 9 19 35 17 181 181 101 101 103 103 101 101 17 242 242 242 242 242 25 13 13 13 51 53 17 243 240 240 240 242 242 242 242 242 242 243 241 241 240 25 25 45 139 157 159 161 163 165 167 169 171 17 71

08 11 02 09 13 17 07 21 04 08 15 52 09 18 53 37 12 06 06 06 06 06 01 11 09 00 00 00 15 04 18 17 18 06 06 06 06 06 06 04 10 10 06 03 04 15 16 13 17 17 20 10 17 17 20 20 10

102950 102951 102952 102952 102953 102954 102954 102955 102956 102957 102958 102959 102964 102965 102969 102970 102971 102972 102973 102974 103011 103013 103014 103016 103017 103018 103033 103036 103045 103045 103046 103046 103047 103048 103049 103049 103050 103050 103051 103052 103052 103052 103052 103052 103052 103053 103053 103053 103053 103053 103053 103054 103055 103056 103057 103058 103059

89 89 89 89 89 89 89 89 89 89 89 89 45 45 243 239 239 239 239 57 177 13 17 243 197 192 25 25 203 203 203 203 203 203 203 207 203 207 203 203 203 203 203 205 207 203 203 203 203 205 207 203 203 203 203 203 203

01 02 03 08 04 05 09 06 07 10 11 12 33 35 06 00 00 00 00 16 02 00 00 05 02 02 01 05 20 22 12 15 17 10 04 04 03 03 02 07 11 16 21 04 07 06 09 14 19 02 06 01 05 08 13 18 25

103060 103061 103062 103068 103068 103069 103070 103071 103072 103073 103076 103077 103078 103078 103079 103079 103079 103079 103080 103080 103080 103080 103081 103082 103083 103084 103084 103086 103087 103088 103099 103099 103099 103100 103100 103100 103100 103101 103104 103104 103112 103112 103113 103113 103114 103114 103115 103115 103116 103116 103117 103117 103118 103122 103122 103151 103152

207 203 203 203 207 207 207 207 207 207 207 215 213 215 209 211 213 215 209 211 213 215 213 213 215 213 215 205 205 57 21 21 21 21 21 21 21 23 21 21 209 211 209 211 209 211 209 211 209 211 209 211 191 209 211 200 200

02 23 26 24 09 11 01 05 08 10 12 01 03 03 08 07 04 04 09 08 05 05 01 06 06 02 02 03 05 09 23 27 28 29 30 31 32 00 00 34 02 02 03 03 05 04 06 05 07 06 10 09 02 01 01 04 05

103158 103179 103180 103188 103192 103194 103194 103194 103195 103208 103221 103221 103221 103227 103271 103359 103371 103389 103413 103413 103424 103475 103476 103479 103480 103482 103505 103505 103505 103505 103505 103508 103509 103510 103511 103512 103513 103514 103517 103518 103626 103674 103744 103771 103771 103772 103772 103788 103841 103892 103904 103905 103906 103906 103907 103907 103908

65 13 13 9 23 143 145 173 29 43 21 21 21 19 57 27 9 9 147 201 49 49 49 49 49 49 147 165 167 169 171 201 201 201 201 201 201 201 223 223 53 9 49 229 242 229 242 97 131 43 227 237 229 237 229 237 229

22 00 00 29 00 22 09 06 13 06 24 25 26 01 12 01 30 19 08 00 00 05 06 01 03 02 03 09 20 20 23 01 03 02 01 03 00 00 01 01 06 03 00 00 06 00 06 17 18 05 07 01 11 02 13 03 12

913289/BP0208

246

PRINTED IN U.S.A.

642 / 842 / 844 Telehandler

Numerical Index

Part No.

Page No.

Ref. No.

Part No.

Page No.

Ref. No.

Part No.

Page No.

Ref. No.

Part No.

Page No.

Ref. No.

103908 103909 103909 103910 103910 103911 103911 103991 104022 104064 104078 104132 104132 104132 104133 104222 104225 104231 104245 104251 104260 104260 104260 104265 104265 104270 104273 104273 104273 104303 104341 104341 104362 104363 104369 104370 104371 104374 104375 104379 104380 104381 104382 104383 104384 104385 104386 104425 104428 104428 104431 104436 104439 104440 104441 104449 104450

237 229 237 229 237 229 237 43 31 47 47 139 141 196 196 39 39 97 174 174 174 182 186 182 186 180 174 182 186 43 51 53 240 241 242 243 242 239 239 174 176 184 182 180 180 178 186 67 31 31 97 61 41 41 41 63 63

04 10 05 00 00 00 00 19 11 00 03 07 22 00 01 05 14 05 01 10 04 04 04 03 03 01 05 05 05 17 00 00 18 10 06 04 06 00 00 00 00 00 00 00 00 00 00 01 01 04 18 25 21 12 02 17 16

104451 104452 104453 104454 104455 104456 104457 104458 104460 104464 104467 104468 104469 104470 104471 104472 104474 104475 104476 104477 104478 104675 104688 104812 104813 104813 104820 104820 104820 104846 104885 104929 104930 104931 104932 104932 104950 104951 104952 104961 104973 104974 104976 104978 104981 104985 104987 104988 104989 104990 104991 104992 104993 104994 104995 104996 104999

63 63 51 61 61 63 41 61 59 55 229 229 229 229 229 229 229 229 229 229 229 49 9 186 176 186 174 175 200 11 63 63 63 63 61 63 21 21 21 39 11 11 59 59 51 49 176 182 186 184 178 180 180 178 180 180 176

09 12 25 03 06 10 07 26 03 16 14 08 05 00 04 09 07 06 03 02 01 07 00 02 02 07 08 11 02 15 22 01 02 03 27 04 00 00 00 01 20 19 10 07 06 00 01 01 01 01 01 04 04 08 00 00 05

105000 105001 105002 105003 105006 105007 105008 105009 105010 105022 105023 105024 105025 105026 105027 105028 105029 105030 105031 105032 105033 105034 105035 105036 105036 105037 105039 105059 105070 105070 105071 105071 105072 105073 105075 105076 105087 105123 105128 105128 105131 105133 105133 105149 105175 105176 105177 105178 105179 105180 105181 105182 105184 105186 105187 105188 105189

178 180 184 174 176 178 180 184 178 180 180 178 176 176 176 176 182 174 180 180 178 184 186 178 184 39 39 55 7 55 7 55 55 55 55 55 197 65 41 129 65 65 65 15 63 227 227 227 227 227 227 227 227 227 227 227 227

05 08 04 03 04 06 06 03 07 05 07 03 03 00 00 08 08 09 10 10 11 09 09 04 05 02 03 06 01 03 02 04 18 00 11 15 11 32 08 22 37 15 38 00 11 01 20 25 05 04 16 26 24 21 18 17 19

105190 105192 105192 105192 105193 105193 105202 105214 105236 105281 105287 105502 105523 105524 105554 105563 105569 105571 105571 105573 105573 105573 105618 105618 105620 105620 105623 105624 105636 105638 105653 105654 105691 105800 105817 105818 105819 105820 105845 105974 105975 134756 136305 136383 136443 137498 137498 137501 137501 137503 137632 137634 137659 137659 140516 167751 167753

227 51 63 63 51 63 93 59 27 53 33 33 41 41 19 61 41 21 51 21 33 51 21 53 21 21 61 61 19 65 129 129 61 39 51 7 7 59 237 7 7 45 25 57 57 7 57 7 57 25 241 241 55 57 242 239 239

26 08 06 15 09 14 04 01 07 20 26 25 13 14 19 05 01 00 00 00 00 00 00 00 00 20 20 19 18 19 17 18 12 16 10 09 10 00 07 08 07 26 06 00 06 01 03 02 04 09 04 09 02 02 04 00 00

PRINTED IN U.S.A.

247

913289/BP0208

Numerical Index Part No.

Page No.

Ref. No.

167763 167765 183629 183629 210018 210044 210137 210138 210170 210171 210175 650416 650484 650484 650486 650486 650486 650487 650487 650490 650500 650545 650588 650711 650711 650730 650810 650810 650810 650810 650833 650965 651271 651543 651638 651639 651639 651640 651641 651641 651641 651643 654024 654026 656013 L10057 L10057 L10057 L10057 L10057 L10465 L10465 L10465 L10465 L10465 L10465 L10465

239 239 55 57 195 63 63 63 29 63 29 227 39 61 39 41 61 41 61 61 227 55 17 107 125 17 39 41 61 105 225 67 105 93 17 11 15 11 11 15 17 17 61 61 63 117 129 137 183 231 33 37 123 137 180 181 183

00 00 19 11 01 21 25 23 01 24 02 22 12 08 09 03 09 09 01 15 02 07 17 02 11 11 10 04 07 04 11 13 06 15 05 02 09 03 06 08 06 10 02 16 18 01 06 16 09 06 10 00 02 28 02 02 01

913289/BP0208

642 / 842 / 844 Telehandler

Part No.

Page No.

Ref. No.

L10465 L10465 L10465 L120041 L120041 L120047 L400207 L400207 L400207 L400398 L400425 L400425 L400425 L400425 L400929 L40805 L40805 L40805 L41179 L41179 L41261 L41847 L41847 L41848 L41854 L42871 L42871 L442023 L443011 L443012 L443012 L444001 L444001 L444001 L444001 L444002 L444002 L444002 L444002 L444002 L444002 L444002 L444002 L444002 L444002 L444002 L444002 L444002 L444002 L444002 L444002 L444002 L444002 L444002 L444002 L444003 L444004

185 187 189 55 57 59 107 117 125 233 219 221 223 225 217 61 63 65 51 53 27 21 39 21 43 221 233 45 133 127 129 67 125 139 143 45 95 139 141 145 149 151 153 155 157 159 161 163 165 167 169 171 173 227 231 173 37

14 02 06 14 15 05 07 02 10 14 03 03 24 02 05 29 07 00 02 02 02 00 13 18 14 01 01 13 10 10 09 24 20 10 07 20 17 12 13 04 03 03 03 03 03 03 03 03 03 03 03 03 24 15 22 12 13

Part No.

Page No.

Ref. No.

L444004 L444004 L444004 L444004 L444004 L444005 L444007 L444008 L444010 L444011 L444012 L444012 L444070 L445001 L445001 L445001 L445001 L445001 L445001 L445002 L445002 L445002 L445002 L445003 L445003 L445003 L445003 L445003 L445003 L445003 L445003 L445003 L445003 L445003 L445003 L445003 L445003 L445003 L445003 L445003 L445004 L445005 L445005 L445006 L445006 L445010 L445011 L446017 L446017 L446017 L446019 L446019 L446020 L446025 L446025 L446034 L446044

129 137 141 223 233 31 67 233 127 133 141 147 67 45 125 131 139 143 173 131 135 137 233 45 95 141 149 151 153 155 157 159 161 163 165 167 169 171 225 231 225 43 95 137 143 139 61 95 173 233 131 143 67 43 45 125 31

07 05 03 06 05 06 03 13 23 16 21 04 00 31 06 17 06 11 23 12 07 23 08 19 16 12 08 06 06 06 11 06 06 06 17 06 06 06 21 11 18 32 21 03 03 02 13 09 01 26 16 10 14 31 24 21 13

248

Part No.

Page No.

Ref. No.

L446047 L446049 L446049 L446049 L446049 L446049 L446049 L446049 L446049 L446049 L446049 L446049 L446049 L447005 L447005 L44859 L450002 L45934 L46865 L46865 L47212 L47212 L47263 L47265 L47270 L48179 L48805 L48868A L48868A L48868A L49327 L49618 L49619 L500001 L500004 L500019 L500020 L500021 L500021 L500021 L500021 L500022 L500024 L500025 L500027 L500028 L500036 L500038 L500038 L500038 L500042 L500042 L500042 L500057 L500099 L500111 L500143

45 151 153 155 157 159 161 163 165 167 169 171 225 51 53 33 65 65 139 192 61 65 217 217 93 33 125 178 179 188 45 117 117 13 13 11 9 9 11 15 17 9 11 11 11 11 17 11 15 17 11 15 17 9 13 11 25

25 04 04 04 04 04 04 04 04 04 04 04 20 21 18 11 31 03 03 01 24 14 06 07 01 07 05 09 08 08 00 05 06 02 18 16 07 08 05 04 08 06 08 14 18 17 16 01 02 09 04 05 07 04 08 07 10

PRINTED IN U.S.A.

642 / 842 / 844 Telehandler Part No.

Page No.

Ref. No.

L500161 L500163 L500213 L500216 L500218 L500220 L500223 L500225 L500241 L500242 L500273 L500273 L500274 L500339 L500364 L500365 L500370 L500374 L500407 L500407 L500408 L500409 L500409 L500410 L500411 L500412 L500413 L500414 L500451 L500457 L500459 L500460 L500461 L500462 L500464 L500465 L500466 L500467 L500467 L500468 L500469 L500470 L500471 L500472 L500473 L500474 L500475 L500476 L500477 L500478 L500480 L500480 L500481 L500483 L500487 L500488 L500489

25 25 221 225 233 231 233 21 188 188 83 85 87 23 189 189 190 235 75 83 83 75 83 83 83 83 83 83 97 99 99 99 99 99 99 99 99 99 101 99 99 99 99 99 99 99 99 99 99 99 75 99 99 101 101 101 101

00 08 01 05 01 24 00 00 09 01 03 03 01 07 01 03 06 01 07 23 22 16 24 01 02 04 19 20 02 01 02 02 02 02 05 06 07 08 14 09 10 11 12 13 14 15 16 17 17 18 08 23 24 01 05 06 07

PRINTED IN U.S.A.

Numerical Index

Part No.

Page No.

Ref. No.

L500490 L500496 L500496 L500496 L500496 L500496 L50050 L50051 L50051 L50051 L50051 L500515 L500517 L500518 L500527 L500527 L50053 L500536 L500536 L500539 L500539 L500542 L500542 L500543 L500543 L500544 L500544 L50056 L500582 L500606 L500607 L50061 L50061 L50061 L500694 L500695 L500696 L500697 L500700 L500701 L500702 L500706 L500707 L500708 L500709 L500711 L500718 L500719 L50072 L500747 L500748 L500751 L500751 L500761 L500762 L500763 L50084

101 93 97 101 102 103 39 9 33 41 141 101 101 101 102 103 227 102 103 97 191 93 97 93 97 93 97 29 181 23 15 43 93 105 13 13 13 13 13 13 13 13 13 13 13 13 13 13 33 23 23 183 187 190 190 190 37

10 19 16 16 23 03 08 05 24 10 10 36 38 39 14 10 12 15 12 09 01 20 12 16 13 17 14 09 05 09 01 29 05 10 19 04 03 15 12 06 11 13 10 05 14 16 01 07 14 00 00 08 06 03 02 01 07

Part No.

Page No.

Ref. No.

Part No.

Page No.

Ref. No.

L50084 L50092 L50092 L500968 L50101 L50136 L50137 L50137 L50139 L50139 L50139 L50139 L50141 L50141 L50141 L50141 L50141 L50143 L50143 L50143 L50143 L50143 L50143 L50143 L50143 L50143 L50143 L50143 L50143 L50145 L50145 L50145 L50145 L50145 L50145 L50145 L50147 L50147 L50147 L50147 L50147 L50147 L50150 L50151 L50151 L50151 L50152 L50152 L50152 L50156 L50158 L50162 L50196 L50201 L50202 L50202 L50209

41 105 117 194 27 105 137 197 9 137 197 227 29 45 65 129 173 115 119 125 127 127 129 131 133 133 137 225 231 23 33 45 59 59 65 223 67 105 111 137 223 233 33 33 59 65 105 117 233 125 227 227 29 93 9 25 51

00 26 14 02 04 07 26 10 14 25 09 13 08 09 02 13 20 04 04 23 02 14 16 14 02 14 08 23 21 02 17 22 04 07 34 15 00 20 08 13 20 21 19 06 08 29 31 17 25 03 03 08 04 09 15 07 01

L50209 L50214 L50217 L50228 L50230 L50230 L50230 L50230 L50230 L50230 L50235 L50235 L50242 L50245 L50251 L50251 L50251 L50253 L50261 L50261 L50261 L50261 L50261 L50273 L50273 L50273 L50275 L50275 L50275 L50275 L50277 L50286 L50286 L50305 L50305 L50313 L50313 L50319 L50319 L50319 L50333 L50333 L50364 L50367 L50367 L50367 L50367 L50371 L50371 L50380 L50380 L50380 L50385 L50403 L50403 L50403 L50403

53 41 197 173 37 65 107 123 127 137 33 57 221 131 105 111 113 93 33 45 59 111 223 129 223 225 37 117 127 231 135 43 233 51 53 125 131 51 53 67 41 221 45 59 65 111 121 231 233 105 117 233 37 35 45 65 105

00 18 08 19 01 13 05 12 20 07 02 00 10 15 16 11 06 02 16 21 04 03 21 03 08 33 21 08 18 25 03 03 11 13 09 04 02 14 10 16 00 04 04 07 18 07 04 02 20 27 15 24 06 06 28 33 24

249

913289/BP0208

Numerical Index Part No.

Page No.

Ref. No.

L50403 L50403 L50403 L50418 L50418 L50418 L50422 L50452 L50452 L50452 L50468 L50517 L50519 L50519 L50519 L50519 L50519 L50535 L50538 L50549 L50561 L50561 L50561 L50562 L50599 L50607 L50608 L50608 L50628 L50646 L50655 L50667 L50684 L50704 L50705 L50712 L50712 L50712 L50718 L50727 L50755 L50801 L50801 L50815 L50823 L50823 L50823 L50823 L50823 L50833 L50835 L50835 L50835 L50836 L50841 L50842 L50842

113 135 137 39 41 43 61 225 227 231 67 29 41 107 125 221 227 141 51 51 127 225 231 221 139 33 107 125 33 123 39 65 41 67 59 93 135 137 223 67 43 173 223 233 29 45 65 129 129 67 105 125 225 93 233 127 133

05 12 12 07 17 00 28 14 14 10 11 05 00 09 13 02 23 14 23 24 01 22 16 17 03 12 06 08 09 06 15 06 00 18 09 10 17 21 22 06 09 13 17 15 11 08 35 14 24 09 15 22 12 06 04 15 15

913289/BP0208

642 / 842 / 844 Telehandler

Part No.

Page No.

Ref. No.

L50842 L50875 L50884 L50892 L50952 L50982 L50986 L510003 L510003 L510003 L510008 L510008 L510008 L510008 L510041 L510041 L51099 L51099 L51590 L51591 L51591 L51591 L51591 L51599 L51621 L51621 L51621 L51781 L51781 L51968 L520003 L520003 L520004 L520005 L520007 L520007 L520007 L520019 L52024 L52024 L52025 L52025 L52026 L52026 L52048 L530003 L530004 L54002 L560003 L560003 L560003 L561004 L580005 L580008 L580009 L60451 L60492

227 221 133 107 67 223 123 219 223 225 109 115 119 129 29 33 55 57 61 31 95 141 141 127 61 65 143 55 57 137 43 51 41 23 51 53 67 43 9 33 9 43 27 105 105 43 39 9 105 117 121 33 33 53 53 233 59

09 07 01 14 08 02 17 04 25 03 04 05 05 15 03 20 17 10 14 05 23 02 19 25 18 24 21 09 08 22 20 04 22 03 18 13 19 04 11 24 10 28 08 11 05 24 11 00 28 11 06 00 13 23 23 22 05

Part No.

Page No.

Ref. No.

Part No.

Page No.

Ref. No.

L60492 L60653 L60961 L60986 L61001 L61017 L61067 L61092 L61092 L61092 L61092 L61092 L61117 L61307 L61411 L61620 L61699 L61699 L61708 L61708 L61708 L61709 L61866 L61867 L62026 L62583 L62715 L62715 L62715 L62715 L62731 L62732 L62733 L62733 L62733 L62733 L62734 L62734 L62734 L62741 L62840 L62842 L62926 L62933 L62943 L630001 L630004 L630004 L63016 L63016 L63016 L63018 L63018 L63018 L63143 L63143 L63143

59 45 217 31 217 217 9 61 65 139 143 173 43 223 233 45 115 119 105 111 113 105 231 43 223 240 105 111 113 121 113 113 105 111 113 121 105 111 113 31 197 147 33 197 65 43 21 43 135 174 175 129 182 183 221 225 231

11 36 08 03 02 03 32 21 25 04 02 11 25 04 23 00 07 11 18 10 01 19 05 16 10 08 17 02 04 03 02 03 21 04 07 02 22 05 08 14 07 07 23 07 21 22 00 00 10 07 02 05 02 03 18 07 18

L63222 L63230 L63233 L63276 L63309 L63309 L63363 L63363 L63363 L63381 L63381 L63381 L63381 L63381 L63381 L63381 L63381 L63381 L63383 L63383 L63406 L63406 L63420 L63420 L63468 L63474 L63545 L63546 L63564 L63593 L63593 L63593 L63610 L63629 L63631 L63632 L63634 L63634 L63640 L63651 L63665 L63715 L63715 L63715 L63716 L63716 L63719 L63720 L63756 L63813 L63813 L63887 L63894 L63894 L63951 L63970 L63970

93 33 225 135 45 139 31 33 193 157 159 161 163 165 165 167 169 171 45 141 61 67 33 53 225 240 25 43 31 189 225 231 19 33 242 242 9 229 19 31 65 127 221 225 221 225 133 133 43 9 35 9 21 23 225 189 225

00 01 27 05 14 01 15 21 00 12 15 15 15 12 13 15 15 15 18 05 23 00 00 00 35 12 02 13 10 02 16 09 16 22 08 07 26 00 01 09 12 03 09 24 11 25 03 04 18 00 00 27 00 00 34 00 17

250

PRINTED IN U.S.A.

642 / 842 / 844 Telehandler

Numerical Index

Part No.

Page No.

Ref. No.

Part No.

Page No.

Ref. No.

Part No.

Page No.

Ref. No.

Part No.

Page No.

Ref. No.

L63984 L63994 L63995 L64060 L64122 L64124 L64124 L64124 L64132 L64143 L64197 L64197 L64197 L64294 L64294 L64311 L64316 L64316 L64359 L64359 L64360 L64362 L64367 L64367 L64367 L64367 L64384 L64384 L64437 L64443 L64466 L64467 L64467 L64468 L64468 L64524 L64561 L64561 L64561 L64572 L64572 L64590 L64591 L64599 L64599 L64599 L64660 L64660 L64660 L64661 L64663 L64663 L64664 L64664 L64672 L64673 L64673

225 225 225 107 188 51 53 67 105 111 51 53 67 223 233 139 125 125 105 117 117 43 135 174 175 181 105 117 53 125 117 117 121 105 117 141 219 223 225 59 59 131 131 45 61 65 139 141 233 125 33 53 33 53 43 39 41

10 30 15 13 02 16 11 21 23 06 17 12 20 07 02 08 16 17 26 13 04 23 02 02 08 01 29 18 04 14 12 16 05 30 19 04 02 26 04 06 07 03 04 01 11 17 14 18 03 02 00 22 00 21 10 06 16

L64673 L64695 L64764 L64821 L64853 L64856 L64863 L64864 L64864 L64914 L64963 L65018 L65097 L65098 L65142 L65144 L65180 L65181 L65211 L65223 L65223 L65272 L65272 L65273 L65273 L65273 L65338 L65348 L65570 L65570 L65638 L65640 L65689 L65896 L65926 L65926 L65927 L65927 L65927 L65927 L65928 L65928 L65932 L65932 L65933 L65937 L66011 L66017 L66017 L66017 L66042 L66139 L66162 L66265 L66392 L66406 L66437

43 41 59 59 173 45 57 55 57 37 37 59 123 123 45 45 223 223 45 219 223 178 179 133 223 227 233 239 51 53 105 105 231 41 240 242 239 240 241 241 240 241 240 241 240 240 9 135 223 223 239 95 31 65 131 217 19

08 19 04 10 15 30 07 10 17 19 18 03 03 04 10 11 14 03 23 02 26 09 08 17 05 27 18 00 22 00 08 03 23 11 15 02 00 02 02 03 14 07 11 05 03 05 22 06 11 13 00 01 00 07 13 04 02

L66453 L66456 L66515 L66613 L66613 L66709 L66780 L66782 L66783 L66805 L66809 L66811 L66821 L66831 L66918 L66919 L66931 L66946 L66949 L66950 L66958 L66965 L67246 L67248 L67347 L67495 L67598 L67599 L67719 L67720 L67721 L67722 L67723 L68003 L68003 L68003 L68039 L68133 L68134 L68135 L68295 L68331 L68337 L68337 L68496 L68539 L68544 L68545 L68571 L68580 L68613 L68616 L68616 L68619 L68619 L68619 L68641

123 123 65 123 241 65 121 121 121 231 231 231 179 231 221 221 221 233 221 221 225 67 231 231 231 231 231 231 240 240 240 240 240 129 182 183 127 43 43 43 242 217 190 221 29 65 59 57 53 65 53 51 53 43 51 53 33

18 05 05 07 08 08 07 08 09 27 26 08 00 17 15 05 06 19 20 19 08 05 04 15 01 12 13 14 09 09 09 09 09 19 07 10 04 11

L68711 L68772 L68796 L68804 L68804 L68804 L68804 L68804 L68804 L68804 L68804 L68804 L68804 L68804 L68804 L68804 L68804 L68807 L68807 L68807 L68807 L68807 L68807 L68807 L68807 L68810 L68810 L68817 L68817 L68831 L68881 L68881 L68882 L68882 L69127 L69127 L69132 L69138 L69138 L69138 L69138 L69144 L69149 L69166 L69297 L69402 L69449 L69450 L69501 L69511 L69521 L69523 L69524 L69525 L69595 L69601 L69718

195 27 59 147 147 147 147 151 151 161 161 163 163 169 169 171 171 37 37 37 37 173 173 173 173 173 173 137 143 235 135 137 135 137 184 185 184 37 137 177 187 185 183 53 9 9 127 127 115 115 119 119 115 119 27 127 51

00 06 00 05 06 17 18 07 09 07 09 07 09 07 09 07 09 09 10 11 12 02 03 04 05 16 17 02 05 01 11 14 13 15 08 09 02 04 17 01 07 00 00 05 23 26 27 28 06 06 06 06 03 03 03 17 19

PRINTED IN U.S.A.

251

12 03 09 00 16 12 11 01 13 03 16 17 07 19 33 00 00 24

913289/BP0208

Numerical Index

642 / 842 / 844 Telehandler

Part No.

Page No.

Ref. No.

Part No.

Page No.

Ref. No.

L69718 L69724 L69724 L69724 L69725 L69727 L69727 L69734 L69734 L69747 L69747 L69747 L69774 L69774 L69774 L69776 L69832 L69832 L69832 L69833 L69833 L69833 L69902 L69902 L69902 L69902 L69903 L69903 L69903 L69903 L69903 L69903 L69903 L69903 L69903 L69903 L69903 L69903 L69903 L69903 L69903 L69903 L69903 L69903 L69903 L69903 L69903 L69903 L69904 L69904 L69904 L69904 L69904 L69904 L69904 L69904 L69904

53 37 123 127 37 123 127 93 101 95 141 195 137 176 177 137 127 133 227 127 133 227 147 147 147 147 149 149 151 151 153 153 155 155 155 155 157 159 161 163 163 163 165 167 169 171 171 171 45 141 153 153 155 155 159 159 167

14 05 11 21 02 10 22 12 49 19 11 00 10 06 05 09 12 12 11 13 13 10 09 10 15 16 04 05 08 10 08 10 08 10 16 17 07 11 10 10 16 17 05 11 10 10 16 17 16 20 07 09 07 09 07 09 07

L69904 L69905 L69905 L69905 L69905 L69905 L69906 L69906 L69906 L69906 L69906 L69927 L69927 L69928 L69928 L69928 L69936 L69936 L69936 L69936 L69994 L69994 L70039 L70040 L70075 L70075 L70088 L70146 L70200 L70201 L70212 L70225 L70241 L70242 L70274 L70274 L70305 L70305 L70306 L70307 L70420 L70420 L70428 L70428 L70462 L70467 L70502 L70502 L70521 L70614 L70615 L70616 L70618 L70618 L70621 L70629 L70629

167 147 165 167 169 171 147 165 167 169 171 173 173 95 95 95 95 95 141 141 107 125 23 105 21 21 127 43 23 29 29 43 23 105 180 181 240 241 242 242 107 125 31 95 105 55 184 185 61 37 37 187 37 187 37 51 53

09 01 11 18 18 22 02 14 19 19 21 07 08 04 07 13 14 15 16 17 08 09 01 13 21 22 26 26 06 07 06 07 00 02 03 03 01 01 01 12 10 12 02 20 13 13 06 10 04 17 16 00 15 03 03 00 00

913289/BP0208

Part No.

Page No.

Ref. No.

Part No.

Page No.

Ref. No.

L70634 L70635 L70639 L70655 L70655 L70701 L70719 L71074 L71075 L71076 L71076 L71077 L71081 L71081 L71081 L71082 L71083 L71083 L71084 L71086 L71165 L71204 L71205 L71206 L71266 L71350 L71553 L71554 L71555 L71595 L71651 L71691 L71691 L71700 L71725 L71726 L71729 L71732 L71750 L71751 L71752 L71758 L72419 L76020 L76020 L76084 L79167 L79167 L79167 L79167 L810005 L82358 L94824 L96053 L96838 L96838 L96838

29 105 105 188 223 23 225 19 19 19 19 19 19 51 53 19 19 21 19 19 107 117 117 117 233 217 47 243 243 23 225 19 47 243 46 46 46 46 46 47 47 93 45 63 65 65 109 119 127 133 107 233 71 87 178 179 184

02 25 12 00 12 08 31 06 03 13 14 09 12 00 00 07 11 00 08 05 11 20 03 07 19 01 01 01 02 10 26 10 00 03 03 02 00 05 04 05 04 01 00 08 10 09 02 09 05 05 15 09 02 05 09 08 06

L96838 L96838 L97489 L97489 L97525 L97526 L97655 L97769 L97839 L97884 L97884 L97884 L97885 L97885 L97886 L98176 L98184 L98185 L98189 L98191 L98194 L98196 L98197 L98198 L98199 L98200 L98201 L98202 L98203 L98204 L98205 L98211 L98212 L98214 L98215 L98216 L98217 L98218 L98219 L98220 L98224 L98226 L98228 L98229 L98230 L98231 L98232 L98233 L98235 L98235 L98236 L98236 L98237 L98237 L98237 L98238 L98238

185 188 7 45 73 73 196 188 188 131 178 179 131 179 179 71 71 71 73 73 73 73 73 73 73 73 73 73 73 73 73 76 76 77 77 77 71 71 77 77 77 71 79 79 79 79 79 79 81 85 81 85 81 83 85 81 83

10 08 03 34 10 11 06 07 04 06 02 02 05 03 06 09 22 08 09 13 07 16 03 15 12 06 04 05 01 02 14 05 07 10 08 09 15 14 12 01 06 13 02 1 04 03 05 08 17 16 16 15 09 14 09 08 13

252

PRINTED IN U.S.A.

642 / 842 / 844 Telehandler

Numerical Index

Part No.

Page No.

Ref. No.

Part No.

Page No.

Ref. No.

Part No.

Page No.

Ref. No.

Part No.

Page No.

Ref. No.

L98238 L98239 L98239 L98239 L98239 L98240 L98240 L98240 L98240 L98241 L98241 L98241 L98242 L98242 L98242 L98244 L98244 L98244 L98246 L98246 L98246 L98247 L98247 L98247 L98248 L98249 L98250 L98250 L98250 L98251 L98252 L98253 L98253 L98253 L98253 L98253 L98253 L98254 L98254 L98254 L98255 L98257 L98257 L98258 L98260 L98264 L98266 L98268 L98272 L98274 L98275 L98276 L98276 L98277 L98277 L98278 L98279

85 81 83 85 85 81 83 85 85 81 83 85 81 83 85 81 83 85 81 83 85 81 83 85 81 81 81 83 85 81 81 75 75 75 75 81 85 75 75 81 81 83 85 83 85 87 87 87 85 85 85 75 85 75 85 87 87

08 15 12 21 23 14 11 20 22 13 18 14 12 17 13 10 15 10 06 09 06 07 10 07 01 18 04 07 04 02 03 02 05 10 12 19 24 03 06 20 22 06 19 05 17 06 07 04 18 01 02 11 26 13 27 09 08

L98281 L98282 L98284 L98291 L98292 L98293 L98294 L98295 L98298 L98300 L98301 L98302 L98303 L98304 L98307 L98316 L98317 L98355 L98355 L98355 L98368 L98368 L98371 L98372 L98373 L98373 L98380 L98394 L98395 L98396 L98404 L98406 L98417 L98430 L98430 L98503 L98506 L98507 L98509 L98534 L98536 L98537 L98547 L98547 L98550 L98662 L98734 L98735 L98865 L98926 L98927 L98932 L98935 L98938 L98942 L98943 L98944

87 87 75 91 91 91 91 91 91 91 91 91 91 91 91 90 90 93 97 101 102 103 101 101 97 101 99 99 99 99 99 99 101 102 103 175 175 175 175 193 193 193 175 183 175 189 71 71 33 71 71 71 71 69 76 76 76

03 02 14 01 02 03 04 05 12 10 09 08 07 06 13 03 06 18 15 17 08 17 08 09 08 42 04 21 20 19 17 17 44 22 04 01 12 05 10 02 05 07 03 04 06 04 27 28 24 07 06 12 11 14 06 04 03

L98945 L98947 L98948 L98949 L98950 L98951 L98953 L98954 L98955 L98956 L98957 L98958 L98961 L98961 L98961 L98962 L98967 L98968 L98968 L98978 L99013 L99018 L99020 L99023 L99025 L99027 L99029 L99029 L99029 L99029 L99030 L99031 L99032 L99038 L99045 L99053 L99074 L99120 L99121 L99122 L99122 L99123 L99157 L99182 L99184 L99184 L99184 L99190 L99191 L99235 L99236 L99246 L99246 L99246 L99249 L99251 L99253

76 76 77 77 77 77 77 77 75 91 91 91 81 83 85 81 85 75 85 7 71 71 77 77 77 77 69 69 71 77 90 79 79 85 71 181 188 179 179 179 185 179 43 67 7 67 77 219 219 233 233 69 71 71 69 71 71

01 02 11 07 04 05 03 18 15 15 14 11 11 16 11 21 12 09 25 06 04 19 15 14 13 16 11 13 21 17 05 06 07 05 20 07 03 05 10 07 08 04 07 10 05 04 02 01 01 01 01 04 16 24 15 03 05

L99260 L99260 L99261 L99262 L99262 L99270 L99274 L99278 L99279 L99284 L99284 L99284 L99285 L99285 L99286 L99287 L99288 L99294 L99295 L99296 L99312 L99313 L99329 L99405 L99425 L99434 L99454 L99696 L99785 L99852 L99856 L99857 L99857 L99864 L99864 L99865 L99866 L99868 L99873 L99874 L99875 L99879 L99879 L99881 L99883 L99885 L99886 L99888 L99889 L99889 L99908 L99908 L99909 L99910 L99910 L99911 L99911

69 69 69 69 71 71 71 81 83 69 69 71 69 71 69 71 71 71 71 71 71 73 179 175 27 59 29 83 90 185 185 175 183 183 187 183 183 183 181 181 181 181 185 181 185 185 185 185 123 185 197 199 199 197 199 197 199

09 12 10 07 25 26 23 05 08 03 06 18 08 32 01 29 31 33 34 35 30 08 11 07 06 02 01 21 04 06 03 04 06 07 05 02 05 11 12 10 09 06 04 04 13 07 02 05 14 01 05 02 03 06 04 06 03

PRINTED IN U.S.A.

253

913289/BP0208

Numerical Index Part No.

Page No.

Ref. No.

L99911 L99916 L99917 L99917 L99917 L99925 L99927 L99935 L99937 L99938 L99942 L99943 L99943 L99944 L99951 L99966 L99966 L99983 L99987 L99987 L99988 L99989 L99991 P470472 P471351 P471351 P471351 P471356 P471370 P471997 P472566

199 200 185 187 200 197 197 177 177 177 177 180 181 189 93 51 53 25 186 187 187 187 187 45 127 133 143 127 95 197 45

04 05 12 08 06 03 03 07 03 04 08 03 03 07 03 20 15 05 08 09 11 01 04 07 09 09 14 24 03 07 29

913289/BP0208

Part No.

642 / 842 / 844 Telehandler Page No.

Ref. No.

Part No.

254

Page No.

Ref. No.

Part No.

Page No.

Ref. No.

PRINTED IN U.S.A.

Telescopic Handler

Index PAGE

A Accelator Pedal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32 Air Cleaner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .54, 56 Air Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6, 54, 56 Arm Rest . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28 Attachment Bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .120 Auxiliary Hydraulics Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .132 Auxiliary Hydraulics Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .142 Auxiliary Hydraulics Work Section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .204 Axle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .92 Axle Mount . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .92 Axle Steering Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .191 Axle Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .96

B Backup Alarm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22 Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .42 Battery Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .42 Battery Covers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .42 Bearing, Boom Pivot . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .106 Boom . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .104 Boom Angle Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .104 Boom Chain Adjuster . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .104 Boom Chain Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .116 Boom Extend Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .180 Boom Extend Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .124 Boom Hose Tray . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .114 Boom Lift Cylinder Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .130 Boom Lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .104 Boom Pads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .110, 112, 120 Boom Pivot Bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .106 Boom Side Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .108 Boom Slave Cylinder Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .128 Boom Tilt Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .126 Brake Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .94 Brake Equalizer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30 Brake Lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30 Brake Linkage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32 Brake Pedal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32 Brake Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30 Brakes, Front . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .102 Brakes, Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .103 Bucket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .234

PRINTED IN U.S.A.

255

913289/BP0208

Index

RS6-42/RS8-42/44 PAGE

C Cab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8 Cab Mount . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34 Canopy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8 Cap, Radiator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .60, 64 Carriage Forks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .216 Carriage, Fork Shift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .220 Carriage, Pipe/Log . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .230 Carriage, Standard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .218 Carriage, Swing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .224 Catalytic Purifier . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .59 Chain Group, Boom . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .118 Charge Air Cooler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .62 Charge Air Tube . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .62 Clamp, Muffler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .58 Cold Start Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .60 Compensation Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .182 Controller, Auxiliary Hydraulics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .142, 214 Controller, Boom Extend / Lift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .210 Controller, Outrigger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .152, 212 Controller, Tilt / Frame Level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .208 Controllers, Hydraulic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .142 Controllers, Transmission . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .89 Cooler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .60, 62, 64 Covers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38, 40 Cylinder, Axle Steering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .191 Cylinder, Boom Extend . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .180 Cylinder, Compensation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .182 Cylinder, Fork Shift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .190 Cylinder, Frame Level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .174 Cylinder, Frame Stabilizer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .176 Cylinder, Lift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .178 Cylinder, Outrigger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .186 Cylinder, Rotating Carriage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .188 Cylinder, Slave . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .182 Cylinder, Swing Carriage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .189 Cylinder, Tilt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .184

D Dash Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18 Dash Switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18 Decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .240 Declutch Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30 Defroster Grill . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24 Differential . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .98 Diodes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20, 22

913289/BP0208

256

PRINTED IN U.S.A.

Telescopic Handler

Index PAGE

D (continued) Door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16 Door Hinges . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16 Door Latch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16 Drive Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .90 Driveshaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .66

E Engine Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .50, 52 Ether Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .50, 52 Exhaust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .58 Extend Cylinder Support, Boom . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .106 Extend Cylinder, Boom . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .180 Extend Group, Boom . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .124

F Fan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .60, 64 Fan Belt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .50, 52 Fan Guard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .60, 64 Fan Shroud . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .60, 64 Fender . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .92 Filter, Air . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6, 54, 56 Filter, Fuel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6 Filter, Hydarulic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6 Filter, Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6 Filter, Transmission . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6 Floor Tread . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8 Flowdivider . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .138, 197 F-N-R Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20 Fork Shift Carriage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .220 Fork Shift Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .190 Forks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .216 Frame Level Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .174 Frame Level Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .134 Frame Level Indicator` . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8 Fuel Cap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .42 Fuel Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6 Fuel Lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .42, 51, 53 Fuel Sender . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .42 Fuel Tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .42 Fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20

G Gauges . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18 Guard, Fan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .60, 64

PRINTED IN U.S.A.

257

913289/BP0208

Index

RS6-42/RS8-42/44 PAGE

H Handle, Door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16 Harness, Wire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20 Head Light . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22 Heater . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24 Heater Blower . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24 Heater Hose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24 Heater Shut-off Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .50, 52 Heater Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24 Heater Vent . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24 Hinges, Door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16 Hinges, Window . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8, 10 Hoods . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38, 40 Horn . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20 Horn Button . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20 Hose Tray, Boom . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .114, 118 Hose, Heater . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24 Hose, Radiator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .62, 64 Hour Meter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18 Hydraulic Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6, 44 Hydraulic Option Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .132 Hydraulic Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .192 Hydraulic Pump Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .138 Hydraulic Tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .44 Hydrualic Filler Cap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .44

I Ignition Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20 Inclinometer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .104 Intermediate Boom . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .114

J Joystick . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .142

L Latch, Door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16 Latch, Window . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10 Level Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .47 Lift Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .178 Lift Cylinder Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .130 Lights, Boom . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .104 Lights, Head . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22 Lights, Tail . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22 Load Chart Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8

913289/BP0208

258

PRINTED IN U.S.A.

Telescopic Handler

Index PAGE

M Main Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .142, 202 Main Valve, Auxiliary Hydraulics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .204 Manifold, Radio Remote . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .144, 201 Manifold, WPS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .198 Master Cylinder, Brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30, 32, 193 Mirror . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .42 Modulation Valve, Transmission . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .91 Module, Transmission . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20 Mount, Axle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .92 Mount, Cab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34 Mount, Fender . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .92 Mount, Frame Level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .92 Mount, Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .50, 52 Mount, Stabilizer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .92 Mount, Transmission . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .66 Muffler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .58 Muffler Clamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .58

O Oil Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6 Outer Boom . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .104 Outrigger Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .152 Outrigger Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .186 Outrigger Main Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .172, 206 Outriggers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36

P Pads, Boom . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .110, 112, 120 Paint . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .239 Panel, Dash . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18 Panels, Interior . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8 Pedal, Brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32 Pedal, Throttle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32 Personnel Work Platform . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .236 Pipe/Log Carriage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .230 Planetary, Axle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .100 Plate, Load Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8 Priority Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .138, 140, 196 Push Button Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20

Q Quickattach . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .120

PRINTED IN U.S.A.

259

913289/BP0208

Index

RS6-42/RS8-42/44 PAGE

R Radiator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .60, 64 Radiator Cap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .60, 64 Radiator Hose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .62, 64 Radio Remote . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .48 Radio Remote Manifold . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .144, 201 Relays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20 Remote Switch, WPS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .46 Rim, Wheel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .92 Ring and Pinion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .98 Rotating Carriage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .222 Rotating Carriage Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .188

S Screen, Right Side . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8 Seat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28 Seat Belt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28 Sediment Bowl . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6 Sender, Trans. Temp.” . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .66 Shifter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26 Side Cover, Boom . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .108 Skid Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8 Slave Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .182 Slave Cylinder Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .128 Stabilizer Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .176 Stabilizer Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .136 Stabilizer Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .200 Standard Carriage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .218 Start Button . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20 Starter Relay . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .50, 52 Steer Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26, 140, 194 Steer Select Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .140, 195 Steering Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .94 Steering Column . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26 Steering Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .96 Steering Wheel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26 Strobe Light . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20 Suspension Seat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28 Swing Carriage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .224 Swing Carriage Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .189 Swing Carriage, 180 Degree . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .226 Swing Work Platform . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .228 Switch, Heater . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24 Switch, Reverse Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .66 Switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18

913289/BP0208

260

PRINTED IN U.S.A.

Telescopic Handler

Index PAGE

T Tail Light . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22 Tail Pipe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .58 Temperature Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24 Temperature Gauge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18 Throttle Pedal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32 Tie Rod . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .96 Tilt Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .184 Tilt Group, Boom . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .126 Tire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .92 Torque Converter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .72 Transceiver, Radio Remote . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .49 Transmission . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .66 Transmission Controllers, Electronic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .89 Transmission Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6 Transmission Modulation Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .91 Transmission Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20 Transmission Mount . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .66 Trunion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .92 Truss Boom . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .232 Truss Boom Winch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .232 Turbo Pipe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .58 Turn Signal Flasher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20

U Universal Joint . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .66

V Valve, Joystick Relief . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .197 Valve, Main Hydrualic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .142, 202 Valve, Outrigger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .172, 206 Valve, Priority . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .196 Valve, Priority . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .138, 140 Valve, Stabilizer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .200 Valve, Steer Select . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .140

W Washer Bottle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12 Washer Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12 Water Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6 Water Separator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6 Wheel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .92 Winch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .232 Window Hinge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10

PRINTED IN U.S.A.

261

913289/BP0208

Index

RS6-42/RS8-42/44 PAGE

W (continued) Window, Door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16 Window, Front . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10 Window, Left Side . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14 Window, Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10 Window, Right Side . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8 Window, Top . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14 Wiper Arm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12 Wiper Blade . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12 Wiper Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12 Wiper Washer Bottle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12 Wire Harnesses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20, 22 Work Platform . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .236 Work Platform, 180 Degree Swing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .228 Work Section, Auxiliary Hydraulics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .204 WPS Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .46, 47 WPS Control Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .47 WPS Manifold . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .47, 198

913289/BP0208

262

PRINTED IN U.S.A.

Torque Specifications Use these torque values when tightening hardware (excluding: locknuts and self-tapping, thread-forming and metal screws) unless otherwise specified.

Grade 5

Grade 8

Unified National Thread

Grade 2 Dry

Lubed

Dry

Lubed

Dry

Lubed

8-32 8-36 10-24 10-32 1/4-20 1/4-28 5/16-18 5/16-24 3/8-16 3/8-24 7/16-14 7/16-20 1/2-13 1/2-20 9/16-12 9/16-18 5/8-11 5/8-18 3/4-10 3/4-16 7/8-9 7/8-14 1-8 1-14

19* 20* 27* 31* 66* 76* 11 12 20 23 32 36 35 40 55 60 75 85 130 150 125 140 190 210

14* 15* 21* 23* 50* 56* 9 9 15 17 24 27 35 40 55 60 75 85 130 150 125 140 190 210

30* 31* 43* 49* 9 10 17 19 30 35 50 55 75 90 110 120 150 180 260 300 430 470 640 710

22* 23* 32* 36* 75* 86* 13 14 23 25 35 40 55 65 80 90 110 130 200 220 320 360 480 530

41* 43* 60* 68* 12 14 25 25 45 50 70 80 110 120 150 170 220 240 380 420 600 660 900 1000

31* 32* 45* 51* 9 10 18 20 35 35 55 60 80 90 110 130 170 180 280 320 460 500 680 740

Metric Course Thread

Grade 8.8 Dry

Lubed

Dry

Lubed

Dry

Lubed

M6-1 24M8-1.25 M10-1.5 M12-1.75 M14-2 M16-2

8 19 37.5 65 103.5 158.5

6 14 28 48 76.5 117.5

11 27 53 91.5 145.5 223.5

7 20 39 67.5 108 165.5

13.5 32.5 64 111.5 176.5 271

10* 24* 47 82 131 200

Grade 10.9

Grade 12.9

* All torque values are in lb-ft, except those marked with an * , which are in lb-in.

For metric torque value (Nm) multiply lb-ft value x 1.355, or lb-in x 0.113.

PRINTED IN U.S.A.

263

913289/BP0208

Mustang Manufacturing Co., Inc. 1880 Austin Road, P.O. Box 547, Owatonna, Minnesota, 55060-0547 USA www.mustangmfg.com

913289/BP0208

© 2008 MUSTANG MANUFACTURING COMPANY, INC.

All Rights Reserved.

PRINTED IN U.S.A.