Mustang 634 Telehandler (Equipped with TIER II Engine) Parts Manual 913230 - PDF DOWNLOAD

634 TELEHANDLER (Equipped with TIER II Engine)

PARTS MANUAL S/N 71102 – 71300

PART #913230 Revision D - 06/15

Introduction

634 Telehandler

NOTE: This parts manual identifies both standard and optional features for this model.

Depending on the features of your machine, some of the items identified in the parts lists may, or may not be included with the machine.

The Table of Contents Pages shows the page locations of various component groups on the machine.

When ordering service parts, specify the correct part number, full description, quantity required, and the unit model and serial number.

Model and serial numbers for this unit are stamped on a plate located inside the operator’s station. The serial number is also stamped on the top front of the frame. The following reference shows the breakdown of the serial number:

Model

Unit Number Engine

634 J Y 03 71101 Month Year (Y=07, Z=08, etc.)

“Right” and “left” are determined from a position sitting on the seat and facing forward.

Mustang Manufacturing Company reserves the right to make changes or improvements in the design or construction of any part of the unit without incurring the obligation to install such changes on any unit previously delivered.

Grease fittings and common attaching hardware, such as cotter pins, set screws, woodruff keys, screws, nuts, etc., are included in the parts list, indented below the part it is (they are) associated with, but may NOT be illustrated, except where a particular routing or special fastening arrangement MUST be maintained. The hardware listed is for mounting purposes and is NOT included when the part is ordered for replacement.

Part numbers for standard hardware are listed indented under the component being fastened.

A complete listing of part numbers for attaching washers/nuts used on this machine is included in the table on the facing page. Refer to the abbreviations list on the facing page for descriptions.

Standard attaching hardware torque values are provided on the inside back cover. Unless otherwise specified, all cap screws are Grade 5, cadmium or zinc plated; hexagon nuts for Grade 5 cap screws or bolts are Grade 5.

634 Telehandler

Table of Contents

Page INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Inside Front Cover Table of Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 Filters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4 DECALS General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6 New Application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6 Decal Locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7 CAB Standard Cab and Covers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12 Front and Rear Window Group (Option) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14 Windshield Wiper / Top and Front (Option) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16 Top and Left Windows (Option) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18 Cab Door (Option) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20 Instrument Panel, Switches and Fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22 Heater (Option) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24 Steering column and Shifter Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26 Seat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28 Brake and Accelerator Pedals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30 Cab Mounts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32 CHASSIS Hydraulic Tank Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34 Fuel Tank Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36 Battery Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38 Hoods and Covers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .40 Front and Rear Lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .42 WORK PLATFORM SYSTEM (WPS) Boom Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .44 Chassis Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .45 Radio Remote - Transmitter and Receiver . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .46 ENGINE External Engine Components Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .48 Radiator and Cooler Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .50 Engine Air Intake Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .52 Engine Exhaust Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .54 TRANSMISSION External Transmission and Drive Shaft Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .56 Converter Housing Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .58 Case and Plate Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .60 (TRANSMISSION continued on next page)

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Table of Contents

Page (TRANSMISSION Continued) Torque Converter Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .62 Gear Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .64 Pump Drive Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .66 Charge Pump Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .67 Reverse Idler Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .68 Forward and Reverse Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .70 Third Shaft Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .72 First and Second Shaft Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .74 Output Shaft Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .76 Control Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .78 Drive Plate Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .80 Modulation Valve Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .81 AXLES External Components Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .82 Steering Cylinder and Tie Rods (Front Axle) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .84 Steering Cylinder and Tie Rods (Rear Axle) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .85 Differential Housing Group (Front Axle) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .86 Differential Housing Group (Rear Axle) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .87 Brake Group (Front Axle) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .88 Brake Group (Rear Axle) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .89 AXLE, FRONT Outer End Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .90 Differential Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .92 AXLE, REAR Outer End Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .94 Differential Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .96 BOOM Outer Boom Section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .98 Intermediate Boom Section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .100 Inner Boom Section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .102 Quickattach Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .104 HYDRAULIC SYSTEMS Hydraulic Pump and Flow Divider . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .106 Steer Motor and Steer Select Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .108 Brake Valve Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .110 Brake and Steering Lines Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .112 Main Valve Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .114 Main Valve / Hydraulic Controls (joysticks) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .116 (HYDRAULIC SYSTEMS continued on next page)

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634 Telehandler

Page (HYDRAULIC SYSTEMS continued) Main Valve / Radio Remote Option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .118 Hydraulic Controls - Standard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .120 Hydraulic Controls - Auxiliary Hydraulic Option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .122 Hydraulic Controls - WPS Only . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .124 Hydraulic Controls - WPS and Auxiliary Hydraulic Option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .126 Hydraulic Controls - Radio Remote Option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .128 Hydraulic Controls - Radio Remote Option w/WPS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .130 Frame Level Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .132 Lift Cylinder Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .134 Tilt / Slave Cylinder Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .136 Boom Extend Cylinder Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .138 Auxilary Hydraulics Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .140 HYDRAULIC COMPONENTS Hydraulic Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .142 Flow Divider . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .143 Main Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .144 WPS Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .146 Steer Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .147 Steer Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .148 Brake Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .149 Radio Remote Option Manifold . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .150 Controller - Tilt / Frame Level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .152 Controller - Lift / Extend . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .154 Controller - Auxiliary Hydraulics Option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .156 Frame Level Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .158 Lift Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .160 Slave Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .162 Tilt Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .164 Boom Extend Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .166 Fork Shift Carriage Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .168 Rotate Carriage Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .169 ATTACHMENTS Carriage Forks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .170 Standard Carriage Attachment Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .172 Fork Shift Carriage Attachment Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .174 Rotate Carriage Attachment Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .176 Boom Attachment Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .178 180O Swing Platform . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .180 Bucket Attachment Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .182 NUMERICAL INDEX Numerical Index List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .184

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Filters

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1

2

3

Hydraulic

Secondary Air

Primary Air 6

5 8 4 5”

3-1/2”

OIL

Transmission

Fuel

7 Fuel

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Ref. No.

Part No.

01 02 03 04a 05b 06c 07d 08

137498 137501 L97489 102173 L98978 102174 103441 L99184

Description

Filters

Qty. Req.

Ref. No.

Part No.

Description

Qty. Req.

a Use Dust Seal P/N 102742 as needed.

PRIMARY AIR FILTER (outer) . . . . 1 SECONDARY AIR FILTER (inner) . 1 HYDRAULIC FILTER. . . . . . . . . . . . 1 ENGINE OIL FILTER . . . . . . . . . . . . 1 FUEL FILTER . . . . . . . . . . . . . . . . . 1 FUEL FILTER . . . . . . . . . . . . . . . . . 1 SEDIMENT BOWL. . . . . . . . . . . . . . 1 TRANSMISSION FILTER . . . . . . . . 1

b Used with 99 hp John Deere TIER II engine. (Units equipped with this engine use the manual accelerator pedal.) This filter measures 3-1/2” high; as shown in the illustration. c Used with 115 hp John Deere TIER II engine. (Units equipped with this engine use the electronic accelerator pedal.) This filter measures 5” high; as shown in the illustration. d Replace as needed.

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Decals

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NEW DECAL APPLICATION

GENERAL INFORMATION

Before applying the new decals, surfaces must be free from dirt, dust, grease and other foreign material. To apply a solid-formed decal, remove the smaller portion of the decal backing paper and apply this part of the exposed adhesive backing to the clean surface while maintaining proper position and alignment.

Slowly peel off the other portion of the backing paper while applying hand pressure to smooth-out decal surface. To apply a die-cut decal, first remove the backing paper. Then, properly orient and position the decal onto the clean mounting surface. After the decal is firmly applied and smoothly pressed down, remove the front covering paper.

CAUTION ALWAYS follow the safety precautions on decals. Replace decals if they are damaged, or if the unit is repainted. If repainting, be sure that all applicable decals are affixed in their proper locations.

Decal locations information is provided to assist in the proper selection and application of new decals, in the event original decals become damaged or the machine is repainted.

PAINT FINISH Use this list to order paint for refinishing:

For correct replacement of decals, compare the location illustrations to your machine before starting to refinish the unit. Check off each required decal using the illustration reference number to find the part number, description and quantity in the list. Refer to the appropriate illustration for replacement locations.

167763 167765 167754 167755

If there is a decal on a part that is to be replaced, be sure that the decal is applied to the replacement part.

One Gallon Yellow (4 pack - Quarts) 6 (12 oz. Spray Cans) Yellow One Gallon Gunmetal Gray (4 pack -Quarts) 6 (12 oz. Spray Cans) Gunmetal Gray

DECAL KITS 103377 634 Telehandler without WPS 103378 634 Telehandler with WPS Note: decals can be purchased in kits or individually.

Boom Attachment Decals L65927 L65348 L66042

913230/DP0615

6

WARNING - PINCH POINT WARNING - WINCH WARNING - TRUSS BOOM TILT

PRINTED IN U.S.A.

634 Telehandler

Decals

8 6

3

12

7 2

4 2

9

1

13

5 10

11 2

DECAL LOCATIONS - FRAME AND BOOM Ref. No.

Part No.

01 02 03 04 05 06 07

L70305 L65927 100623 137632 L65932 100156 L65928

PRINTED IN U.S.A.

Description

Qty. Req.

Ref. No.

Part No.

DANGER-HANDS OUT . . . . . . . . AR WARNING-PINCH POINT . . . . . . AR MUSTANG, RIGHT SIDE BOOM. . . 1 HYDRAULIC OIL FILL . . . . . . . . . . . 1 WARNING-NO RIDERS . . . . . . . . . 1 MUSTANG FRONT . . . . . . . . . . . . . 1 DANGER-PERSONNEL INJURY . . 1 (units without WPS)

08 09 10 11 12 13

L66613 137634 100626 100625 100622 L65942

7

Description

Qty. Req.

QUICK-ATTACH UNLOCKED . . . . . 1 DIESEL FUEL . . . . . . . . . . . . . . . . . 1 634, RIGHT SIDE . . . . . . . . . . . . . . 1 HORSE RIGHT SIDE . . . . . . . . . . . 1 MUSTANG, LEFT SIDE BOOM . . . . 1 HOT SURFACE . . . . . . . . . . . . . . . . 1

913230/DP0615

Decals

634 Telehandler

4 2 2

7

8

6

5

9 16

12 13

17 10

1

15 2 11

913230/DP0615

3

8

18

PRINTED IN U.S.A.

634 Telehandler

Decals DECAL LOCATIONS - FRAME AND BOOM

Ref. No.

Part No.

01 02 03 04 05 06 07 08

L70305 L65927 L65933 100155 L65937 056859 L62583 L67718 L67719 L67720 L67721 L67722 L67723

PRINTED IN U.S.A.

Description

Qty. Req.

Ref. No.

Part No.

DANGER-HANDS OUT. . . . . . . . . . 1 WARNING-PINCH POINT . . . . . . . . 1 WARNING-JUMP START . . . . . . . . 1 MUSTANG, REAR . . . . . . . . . . . . . . 1 QUICK-ATTACH DIAGRAM . . . . . . 1 ANTI-FREEZE . . . . . . . . . . . . . . . . . 1 HALF ZONE MARKER . . . . . . . . . . 5 NO. “0” EXTENSION MARKER . . . 1 NO. “1” EXTENSION MARKER . . . 1 NO. “2” EXTENSION MARKER . . . 1 NO. “3” EXTENSION MARKER . . . 1 NO. “4” EXTENSION MARKER . . . 1 NO. “5” EXTENSION MARKER . . . 1

09 10 11 12 13

072798 L65932 L63474 100359 L65928

15 16 17 18

103229 103326 100627 100624

9

Description

Qty. Req.

COOLANT UNDER PRESSURE. . . 1 WARNING-NO RIDERS . . . . . . . . . 1 BRAKE FLUID . . . . . . . . . . . . . . . . . 1 OPERATOR MANUAL WARNING. . 1 DANGER-PERSONNEL INJURY . . 1 (units without WPS) LUBE CHART . . . . . . . . . . . . . . . . . 1 ROPS & FOPS CERTIFICATION . . 1 634 LEFT HAND SIDE . . . . . . . . . . 1 HORSE, LEFT SIDE UPRIGHT . . . 1

913230/DP0615

Decals

634 Telehandler

6

5

4 2 11 3

7

1 13

8

9

10

DECAL LOCATIONS - OPERATOR STATION Ref. No.

Part No.

01

L70306

02 03 04 05 06

L65930 L65926 L68295 140516 101506

07

101657 103341 100660 100659 100661

913230/DP0615

Description

Qty. Req.

Ref. No.

Part No.

WARNING-TILT HAZZARD . . . . . . . 1 /GENERAL OPERATOR WARNING-MACHINE LEVEL . . . . . 1 WARNING-CARRY LOAD LOW . . . 1 F-N-R SHIFT . . . . . . . . . . . . . . . . . . 1 MADE IN U.S.A. . . . . . . . . . . . . . . . 1 WARNING-PARK BRAKE . . . . . . . . 1 /SEAT BELT -- LOAD CHARTS-STANDARD CARRIAGE . . . . . . . . . 1 ROTATING CARRIAGE . . . . . . . . . 1 BUCKET LOAD CHART . . . . . . . . . 1 TRUSS BOOM LOAD CHART . . . . 1 WINCH LOAD CHART . . . . . . . . . . 1

08 09 10 11 13

L63632 L63631 102718 102717 L70307

10

Description

Qty. Req.

ATTACHMENT TILT/FRAME LVL . . 1 BOOM CONTROL . . . . . . . . . . . . . . 1 AUX. HYD. CONTROL (optional) . . 1 IGNITION/START/HORN. . . . . . . . . 1 DANGER-HIGH VOLTAGE . . . . . . . 1 /MOVING PARTS

PRINTED IN U.S.A.

634 Telehandler

Decals

3

2

1

1

4

5

DECAL LOCATIONS - WPS EQUIPPED UNITS Ref. No.

Part No.

01 02

L71554 L71555

03

L71700

PRINTED IN U.S.A.

Description

Qty. Req.

Ref. No.

Part No.

WARNING-PERSONNEL LIFT . . . . 2 WARNING-WORK PLATFORM. . . . 1 /RULES PERSONNEL LIFT SAFETY . . . . . . 1 /RULES

04 05

103340 103016

11

Description

Qty. Req.

WPS LOAD CHART . . . . . . . . . . . . 1 WPS LOGO . . . . . . . . . . . . . . . . . . . 1

913230/DP0615

Cab

634 Telehandler Standard Cab and Covers 3 2 25

26

4

27 1

4

29 24 5

9

INSTRUMENT PANEL AND LOAD CHARTS

5

23 22

6

10

7

29 8

11

12

15 14

16

5 8 13

21

20

7

6 11

28 DASH ACCESS PANELS

15 18

FRONT 17 15

913230/DP0615

12

PRINTED IN U.S.A.

634 Telehandler

Cab Standard Cab and Covers

Ref. No.

Part No.

01 02 03

103089 103022 103021 103675 L500057 L500055 L50051 L500022 L500020 L500021 102880 L52025 L52024 103023 102881 L50139 L50202 103024 102728 102727 NA 102778 102769 L50202 L66011 L50417 L69297 L52025

04 05 06 07 08 09 10 11 12 13 14 15 16 17a 18a 19 20 21 22 23

PRINTED IN U.S.A.

Description

Qty. Req.

Ref. No.

Part No.

CAB WELDMENT . . . . . . . . . . . . . . 1 BULB SEAL, RIGHT WINDOW . . . . 1 GLASS, RIGHT HAND . . . . . . . . . . 1 SCREEN (option) CLIP, WINDOW . . . . . . . . . . . . . . . . 3 SCREW, FLANGE . . . . . . . . . . . . . 6 1/4”-20 WHIZ LOCK NUT. . . . . . . AR WASHER, FLAT (BLACK) . . . . . . . . 3 BUSHING, NYLON . . . . . . . . . . . . . 3 GROMMET, 1/2”ID X 1/4”GROOVE 3 MOUNT, REAR GLASS UPPER . . . 2 5/16”-18X3/4” BUTT. HD BOLT . . . . 4 1/4”-20X1” BUTT. HD BOLT . . . . . . 3 GLASS, REAR. . . . . . . . . . . . . . . . . 1 MOUNT, REAR GLASS LOWER . . 1 1/4” LOCK WASHER . . . . . . . . . . . . 2 1/4”-20X5/8” BUTT. HD BOLT . . . AR BULB SEAL, REAR WINDOW . . . . 1 PANEL, HEATER. . . . . . . . . . . . . . . 1 PANEL, DASH COVER . . . . . . . . . . 1 .............................0 WLDMNT, BRAKE CYL COVER . . . 1 COVER, HYD. CONTROLLERS . . . 1 1/4”-20X5/8” BUTT0N HEAD . . . . . 5 INDICATOR/FRAME LEVEL . . . . . . 1 #8-32X1” SCREW . . . . . . . . . . . . . 2 PLATE, INCLMT MOUNT . . . . . . . . 1 5/16”-18X3/4” BUTT. HD BOLT . . . 4

24 25b 26c 27 28 29

102692 L50202 102882 L63634 L63887 NSS L70069

00 00a

105835 L63813

00 00

L54002 L71305

a

Use when not equipped with a heater.

b

Refer to Instrument Panel and Switches section on the next page for information regarding switches and gauges.

c

Refer to Decal Section for Load Chart Decals.

13

Description

Qty. Req.

COVER, FUSE PANEL . . . . . . . . . . 1 1/4”-20X5/8” BUTTN HD . . . . . . . . 4 PANEL, DASH . . . . . . . . . . . . . . . . . 1 LOAD CHART PLATE . . . . . . . . . AR 1/4”-20 U-BOLT . . . . . . . . . . . . . . . . 1 ACCESS STEP . . . . . . . . . . . . . . . . 1 PLUG . . . . . . . . . . . . . . . . . . . . . . AR (not shown) -- ITEMS NOT SHOWN-HARNESS, CANOPY . . . . . . . . . . . 1 HOLE PLUG, 2-1/2” DIA . . . . . . . . . 1 (defroster hole in dash) TREAD STRIP, 6” WIDE (4 FT.) . . . 4 PLUG (top of cab) . . . . . . . . . . . . . . 2

913230/DP0615

Cab

634 Telehandler Front and Rear Window Group (Option)

3 REAR WINDOW HINGE

1

2

FRONT WINDOW HINGE

7

6

1

5

5

4

8

1

2 4

6

3

12

9

11

10

13

18

14

17

14 16 15

16 16 19

20

FRONT

913230/DP0615

14

PRINTED IN U.S.A.

634 Telehandler

Cab

Front and Rear Window Group (Option) Ref. No.

Part No.

01 02 03 04 05 06 07 08 09 10 11 12 13 14

L500038 651639 651640 L500042 L500021 651641 L500111 L500024 103023 103024 103022 103019 101727 L500025

PRINTED IN U.S.A.

Description

Qty. Req.

Ref. No.

Part No.

5/16”-18 ACCORN NUT . . . . . . . . AR 5/16”-18X1” BUTTN HD BOLT . . . . 4 5/16”-18X3/4” BUTTN HD BOLT . . . 8 BUSHING, STEEL . . . . . . . . . . . . . . 4 GROMMET, 1/2”IDX1/4”GROOVE . 6 5/16” FLAT WASHER (BLACK) . . . . 4 HINGE, FRONT WINDOW . . . . . . . 2 HINGE, PLASTIC (rear window) . . . 1 GLASS, REAR. . . . . . . . . . . . . . . . . 1 BULB SEAL, REAR GLASS . . . . . . 1 BULB SEAL, FRONT GLASS . . . . . 1 GLASS, FRONT . . . . . . . . . . . . . . . 1 HOLD OPEN, T-STYLE. . . . . . . . . . 1 PIN, QUICK DETATCH . . . . . . . . . . 4

15a 16 17 18 19a 20a

104846 L500019 L500028 L500027 103029 102722

a 00 00 00

Use the parts listed below to fasten mount to frame: 650863 1/4” FLAT WASHER . . . . . . . . . . AR 654002 1/4” LOCK WASHER. . . . . . . . . . AR L50202 1/4”-20X5/8” BUTTN HD BOLT . . AR

15

Description

Qty. Req.

MOUNT, REAR WINDOW LATCH . 1 PIN, ROLL - 3/16”x1/2” . . . . . . . . . . 3 HOLD OPEN, L-STYLE. . . . . . . . . . 1 HOLD OPEN, L-STYLE. . . . . . . . . . 1 MOUNT, WIND. HOLD OPEN (RH) 1 MOUNT, WIND. HOLD OPEN (LH). 1

913230/DP0615

Cab

634 Telehandler Wiper (Option) / Front and Top Glass

10 9

3 4

5

8

6

11

7 15 1

14 2 19

12 17

913230/DP0615

17 18

16

16

13

PRINTED IN U.S.A.

634 Telehandler

Cab

Wiper (Option) / Front and Top Glass Ref. No.

Part No.

Description

Qty. Req.

Note: unless otherwise indicated, the following parts are used on the top and front windows.

01 02 03 04 05c 06 07 08 09 10 11

12 13 14 15

L500718 L500001 L500696 L500695 L500708 L500701 L500719 L500099 102913 L500707 L500702 102912 L500700 L500706 L500709 L500697

BOLT / 10-24x1.25 HEX GR5 . . . . . 1 WASHER/BLK NYLON . . . . . . . . . . 1 COVER WIPER MOTOR. . . . . . . . . 1 WIPER MOTOR / TRICO . . . . . . . . 1 TOWER SEAL / TRICO WIPER . . . 1 GASKET / PANTO ADAPTER . . . . . 1 PANTO ADAPTER PLATE. . . . . . . . 1 ADAPTOR/WET ARM . . . . . . . . . . . 1 WIPER BLADE (16”) . . . . . . . . . . . . 1 ADAPTER / PIN LOCK . . . . . . . . . . 1 WIPER ARM . . . . . . . . . . . . . . . . . . 1 Note a (15-1/2”) Note b (18-1/2”) M8 / ACORN NUT . . . . . . . . . . . . . . 1 M5 / ACORN NUT . . . . . . . . . . . . . . 1 RAIN SHIELD . . . . . . . . . . . . . . . . . 1 M18 / NUT . . . . . . . . . . . . . . . . . . . . 1

Ref. No.

Part No.

Description

Qty. Req.

16 17 18 19c 20

L500711 101717 L500004 L500694 101495

00 00

-- ITEMS NOT SHOWN -(Windshield Wiper Harness) 103179 HARNESS, TOP WIPER . . . . . . . . . 1 103180 HARNESS, FRONT WIPER . . . . . . 1

00 00

(Windshield Washer System) 102925 HARNESS, WASHER BOTTLE . . . 1 103013 TUBING, WASHER (15-1/2’) . . . . . . 1

a b c

Used for front window Used for top window Not used on top window

SCREW / M5 16mm . . . . . . . . . . . . 1 WASHER, #10 WEATHERTITE . . . 2 NUT/ACORN #10-24 BLK . . . . . . . . 1 BUSHING / NYLON. . . . . . . . . . . . . 2 BOTTLE, DUAL -PUMP WASHER . 1

WASHER SYSTEM RESERVOIR LOCATED OUTSIDE CAB UNDER RIGHT SIDE WINDOW

20

PRINTED IN U.S.A.

17

913230/DP0615

Cab

634 Telehandler Top and Left Window (Option)

1

4 2

5 6

3

7

3

10

10 8

9

FRONT

913230/DP0615

18

PRINTED IN U.S.A.

634 Telehandler

Cab

Top and Left Windows (Option) Ref. No.

Part No.

01a 02 03 04 05 06 07

103027 L500038 102711 L500021 L500042 651641 651639

PRINTED IN U.S.A.

Description

Qty. Req.

Ref. No.

Part No.

GLASS, TOP . . . . . . . . . . . . . . . . . . 1 5/16”-18 ACCORN NUT . . . . . . . . AR WINDOW MOUNT. . . . . . . . . . . . . . 2 GROMMET, 1/2”IDX1/4”GROOVE . 4 BUSHING, STEEL . . . . . . . . . . . . . . 4 5/16” FLAT WASHER (BLACK) . . . . 4 5/16”-18X1” BUTTN HD BOLT . . . . 4

08 09 10

103025 103026 102712

a

Use P/N L500607 Adhesive Kit to attach top glass to cab.

19

Description

Qty. Req.

GLASS, LEFT REAR. . . . . . . . . . . . 1 BULB SEAL, LEFT GLASS . . . . . . . 1 WINDOW MOUNT. . . . . . . . . . . . . . 2

913230/DP0615

Cab

634 Telehandler Cab Door (Option)

1 2 5 3 11 8 9

7 12

8

10

7 6

15 14

22

21

16

9

20

19

18

4

17 8

7

6

5

FRONT

913230/DP0615

20

PRINTED IN U.S.A.

634 Telehandler

Cab Cab Door (Option)

Ref. No.

Part No.

00

103014

01 02 03 04 05 06 07 08 09 10 11 12 14 15 16

102874 102705 102680 102681 651638 651641 L500042 L500021 L500038 651643 650730 102901 L520005 102928 L500036

17 18

650588 NSS

PRINTED IN U.S.A.

Description

Qty. Req.

CAB DOOR . . . . . . . . . . . . . . . . . . 1 (includes items 1-10, 12 and 15) WELDMENT, CAB DOOR FRAME . 1 BULB SEAL, DOOR FRAME . . . . . 1 GLASS, UPPER DOOR . . . . . . . . . 1 GLASS, LOWER DOOR . . . . . . . . . 1 5/16”-18X1-3/4” BUTTN HD BOLT . 5 5/16” FLAT WASHER (BLACK) . . . . 5 BUSHING, STEEL . . . . . . . . . . . . . . 8 GROMMET, 1/2”IDX1/4”GROOVE . 8 5/16”-18 ACCORN NUT (BLACK) . . 7 5/16”-18X2” BUTTN HD BOLT . . . . 3 3/8”X5” BOLT. . . . . . . . . . . . . . . . . . 3 WELDMENT, DOOR HINGE . . . . . . 3 3/8” NYLON INSERT NUT . . . . . . . 3 BUMPER, DOOR . . . . . . . . . . . . . . 1 HOLD OPEN/DOOR (SET) . . . . . . . 1 (includes item #18) [mounts to cab] 1/4”-20x1-1/2” BOLT . . . . . . . . . . . . 1 HOLD OPEN/DOOR STUD. . . . . . . 1

Ref. No.

Part No.

19 20

101719 102948 101792 102886 651635 L50202 651636 L500022 L520003 L70069 101436 654028 654046 L50979

21

22

00

21

L70069

Description

Qty. Req.

(included with item #16 as a set) GLASS MOUNT . . . . . . . . . . . . . . . 1 HANDLE, EXT. DOOR LOCKING . . 1 KEY ONLY . . . . . . . . . . . . . . . . . . . 1 LATCH RELEASE, INTERIOR . . . . 1 1/4-20X1-1/4” FLAT HD SCREW . . 2 1/4-20X5/8” BUTTN HD BOLT . . . . 1 M6-1X12 8.8 BOLT. . . . . . . . . . . . . 2 FLAT WASHER (BLACK) . . . . . . . . 1 1/4”-20 NYLON INSERT NUT . . . . 2 1/2” HOLE PLUG . . . . . . . . . . . . . . 2 STRIKER . . . . . . . . . . . . . . . . . . . . . 1 7/16” LOCK WASHER . . . . . . . . . . 1 7/16” FLAT WASHER . . . . . . . . . . . 1 7/16”-14 NUT . . . . . . . . . . . . . . . . . 1

1/2” PLUG . . . . . . . . . . . . . . . . . . . . 1 (access hole for door handle)

913230/DP0615

Cab

634 Telehandler Instrument Panel, Switches and Fuses REFER TO “NOTE”

34

ON FACING PAGE

1

2

3

4

6

5

7 8 9

F-N-R SHIFT MDDULE LOCATED NEXT TO FUSES UNDER LOAD CHARTS

10

33

16

15

14

13

12

11

103104 DIODE PACK LOCATED UNDER TRANS. HOOD

17 FUSES AND RELAYS LOCATED UNDER LOAD CHARTS ON SIDE DASH

25

26 27

24

28

23 29 SWITCHES LOCATED

HORN

30

START

ON LOWER DASH

31

22 21

18 19

32

FRONT

913230/DP0615

20

22

PRINTED IN U.S.A.

634 Telehandler

Cab

Instrument Panel, Switches and Fuses Ref. No.

Part No.

01c 02c 03 04 05 06 07 08 09 10 11a 12 13 14 15 16 17

L63640 L66437 L71075 101278 L71086 L71074 L71082 L71084 L71077 L71691 NA L71081 L71076 L71076 072340 L63610 102882

18 19

L41848 089069 089070 105835 L70075 L70075 103099 103221 103221 103221 103099 103099

20b 21 22 23 24 25 26 27 28

Description

Qty. Req.

Ref. No.

Part No.

GAUGE, FUEL . . . . . . . . . . . . . . . . 1 GAUGE, WATER TEMP. . . . . . . . . . 1 SWITCH, STEER MODE. . . . . . . . . 1 SWITCH, ENGINE FAULT. . . . . . . . 1 SWITCH, CLUTCH CUT OUT. . . . . 1 SWITCH, PARK BRAKE . . . . . . . . . 1 SWITCH, LIGHTS . . . . . . . . . . . . . . 1 SWITCH, TURN SIGNALS . . . . . . . 1 SWITCH, HAZARD LIGHTS . . . . . . 1 SWITCH, WPS . . . . . . . . . . . . . . . . 1 OPTIONAL SWITCH . . . . . . . . . . . . 1 SWITCH, ETHER . . . . . . . . . . . . . . 1 SWITCH, WIPER/WASHER . . . . . . 1 SWITCH, WIPER/WASHER . . . . . . 1 GAUGE, HOUR METER . . . . . . . . . 1 GAUGE, LIGHT CLUSTER . . . . . . . 1 PANEL, DASH . . . . . . . . . . . . . . . . . 1 (does not include switches or gauges) SWITCH, PUSH BUTTON. . . . . . . . 2 SWITCH, IGNITION w/KEY. . . . . . . 1 KEY ONLY . . . . . . . . . . . . . . . . . . . 1 HARNESS, CANOPY . . . . . . . . . . . 1 CHANGE OVER RELAY . . . . . . . . . 1 CHANGE OVER RELAY . . . . . . . . . 1 FUSE, MINI 15 AMP . . . . . . . . . . . . 1 FUSE, MINI 25 AMP . . . . . . . . . . . . 1 FUSE, MINI 25 AMP . . . . . . . . . . . . 1 FUSE, MINI 25 AMP . . . . . . . . . . . . 1 FUSE, MINI 15 AMP . . . . . . . . . . . . 1 FUSE, MINI 15 AMP . . . . . . . . . . . . 1

29 30 31 32 33

103100 103100 103100 103100 103104

34

101877

00

00

Description

Qty. Req.

MICRO RELAY, 20 AMP . . . . . . . . . 1 MICRO RELAY, 20 AMP . . . . . . . . . 1 MICRO RELAY, 20 AMP . . . . . . . . . 1 MICRO RELAY, 20 AMP . . . . . . . . . 1 DIODE PACK, 4 DIODES . . . . . . . . 1 (included with item 00 103265 wire harness below) MODULE, F-N-R SHIFTER . . . . . . . 1

-- ITEMS NOT SHOWN -WIRE HARNESS, FRAME . . . . . . . 1 (includes the following diode and fuse): 103104 DIODE PACK, 4 DIODES. . . . . . . . 1 (located under chassis cover just in front of transmission) L500225 60 AMP MAXI FUSE . . . . . . . . . . . 1 (located near engine starter) L630004 GROUND STRAP . . . . . . . . . . . . . . 1 103265

a

Use P/N L71088 Switch Hole Plug to cover hole when switches are not present.

b

Not all connections or terminals are shown in this illustration. The fuse and relay blocks as shown are located under the load chart panel on the side dash.

c

Back light kit #103227; for illuminating gauges.

Note: Switches shown in the llustration or listed on this page are for reference purposes only. Your machine might be configured differently or might not include all of the options shown.

FUSE AND RELAY REFERENCE 21 22

(Relay #2) - 40 AMP change-over relay - PARK BRAKE (Relay #1) - 40 AMP change-over relay - IGNITION

23 24 25 26 27 28

(Fuse #2) - 15 AMP fuse - (IGNITION) - transmission, park brake, WPS, steer select, injector (Fuse #4) - 25 AMP fuse - (IGNITION) - heater, gauges (Fuse #6) - 25 AMP fuse - (IGNITION) - front wiper motor (Fuse #5) - 25 AMP fuse - (IGNITION) - top wiper motor (Fuse #3) - 15 AMP fuse - (IGNITION) - lights, ether, clutch cutout (Fuse #1) - 15 AMP fuse - (BATTERY) - ignition switch, horn, brake lights, backup alarm

29 30 31 32

(Relay) - 20 AMP micro relay - top wiper (Relay) - 20 AMP micro relay - lights (Relay) - 20 AMP micro relay - bulb check (Relay) - 20 AMP micro relay - front wiper

PRINTED IN U.S.A.

23

913230/DP0615

Cab

634 Telehandler Heater (Option)

2

FRONT

3

4

5

1 6 7 10

8 2

7

9

913230/DP0615

24

PRINTED IN U.S.A.

634 Telehandler

Cab Heater (Option)

Ref. No.

Part No.

01

102907

02 03 04 05

103033 L63545 102944 102945 103036 L99983

PRINTED IN U.S.A.

Description

Qty. Req.

Ref. No.

Part No.

HEATER ASSEMBLY . . . . . . . . . . . 1 (Includes items 5, 6, 8, 9 and 10) BLOWER MOTOR (only). . . . . . . . . 1 GRILL, DEFROSTER . . . . . . . . . . . 2 INSTRUMENT PANEL. . . . . . . . . . . 1 DECAL, HEAT CONTROL. . . . . . . . 1 CONTROL, TEMPERATURE . . . . . 1 KNOB ONLY . . . . . . . . . . . . . . . . AR

06 07 08 09 10

136305 L50202 L500163 137503 L500143

SWITCH, VARIABLE SPEED . . . . . 1 1/4”-20X5/8” BUTTN HD BOLT . . . 10 VAVLE, WATER . . . . . . . . . . . . . . . . 1 LOUVER . . . . . . . . . . . . . . . . . . . . . 1 RESISTOR BLOCK . . . . . . . . . . . . . 1

00 00

NSS L500161

-- ITEMS NOT SHOWN-5/8” HEATER HOSE (10’) . . . . . . . . 1 HEATER HOSE CLAMP. . . . . . . . AR

25

Description

Qty. Req.

913230/DP0615

Cab

634 Telehandler Steering Column and Shifter Group

FRONT 1

3

2

5 7 4

6

9 10

F-N-R SHIFT MDDULE

8

T

LS

P

STEER MOTOR PORTS

LOCATED NEXT TO FUSES UNDER LOAD CHARTS

L

913230/DP0615

26

R

PRINTED IN U.S.A.

634 Telehandler

Cab

Steering Column and Shifter Group Ref. No.

Part No.

01 02 03 04 05 06

103359 L41261 L69595 L50101 102783 L68772 L99425

PRINTED IN U.S.A.

Description

Qty. Req.

Ref. No.

Part No.

CAP, STEERING WHEEL . . . . . . . . 1 NUT, STEERING WHEEL . . . . . . . . 1 STEERING WHEEL . . . . . . . . . . . . 1 M5X.8X35mm HX SKTHD BOLT . . 2 COLUMN, STEERING. . . . . . . . . . . 1 F-N-R/1-2-3 SHIFTER (includes #7) 1 BOOT . . . . . . . . . . . . . . . . . . . . . . 1

07 08 09 10

L68282 L52026 101882 101877 102649

27

Description

Qty. Req.

CLAMP, SHIFTER(included w/ #6) . 1 3/8”-16X1-1/4” BUTTN HD BOLT . . 4 MOTOR, STEER . . . . . . . . . . . . . . . 1 MODULE, F-N-R SHIFTER . . . . . . . 1 WIRE HARNESS, FNR SHIFTER. . 1 (not shown)

913230/DP0615

Cab

634 Telehandler Seat

1

2

4

7

5

3

8

2

3 9

4

3 5

6

2

10

4 5 5

11

3

3 8

4 4

2

5

3

9 6

12 13

FRONT

SUSPENSION SEAT

(OPTION)

913230/DP0615

28

PRINTED IN U.S.A.

634 Telehandler

Cab Seat

Ref. No.

Part No.

01 02 03 04 05 06 07a 08 09 10a 11

210170 L70634 L510041 L50196 L50517 L70212 L70201 L50141 L50056 100071 L50823

PRINTED IN U.S.A.

Description

Qty. Req.

Ref. No.

Part No.

SEAT . . . . . . . . . . . . . . . . . . . . . . . . 1 SEAT BELT (includes tethers) . . . . 1 7/16”-20X1” BOLT . . . . . . . . . . . . AR 7/16” FLAT WASHER . . . . . . . . . . AR 7/16”-20 NYLON INSERT NUT . . AR BRACKET, TETHER . . . . . . . . . . . . 2 MOUNT, SEAT BELT . . . . . . . . . . . . 1 5/16” FLAT WASHER . . . . . . . . . . AR 5/6”-18 NYLON INSERT NUT . . . AR SEAT RISER . . . . . . . . . . . . . . . . . . 1 5/16”-18X1” BOLT . . . . . . . . . . . . AR

12b

L68496

13

103195

a

Used for standard seat only. Not used with suspension seat option.

b

Used for suspension seat option only.

29

Description

Qty. Req.

BELLOWS, SUSPENSION SEAT . . 1 (includes seatbelt / tether bracket) PEDESTAL / BOLT ON SEAT . . . . . 1

913230/DP0615

Cab

634 Telehandler Brake and Accelerator Pedals

FRONT

28

29

27 26 ELECTRONIC THROTTLE USED WITH

25

115 HP TIER II

24

1

MANUAL THROTTLE USED WITH 99 HP TIER II

22 23 3 2 22

21

5 4 BRAKE PEDAL RETURN SPRING - NOT SHOWN

9

7

6 20

8

19 18 10

17 11

16

11 12 13 14

12

15 14 13

913230/DP0615

30

PRINTED IN U.S.A.

634 Telehandler

Cab

Brake and Accelerator Pedals Ref. No.

Part No.

01 02 03 04

L63230 L50235 L50056 102785

05 06 07

102530 L50151 L48179

08 09 10 11 12 13 14 15 16 17 18 19 20 21 22a 23a

102529 L50628 L10465 L44859 L50607 L580005 L50072 102534 L50261 L50145 L520005 L50150 L510041 L63363 L63629 L62926

PRINTED IN U.S.A.

Description

Qty. Req.

Ref. No.

Part No.

PAD, BRAKE PEDAL . . . . . . . . . . . 1 5/16”-18X1-1/4” BOLT . . . . . . . . . . . 2 5/16”-18 FLANGE NUT . . . . . . . . . . 2 BRAKE LEVER ASSEMBLY . . . . . . 1 (includes item 7) BRAKE LINKAGE, WLDMNT . . . . . 1 1/2” FLAT WASHER . . . . . . . . . . . . 1 BRONZE BUSHING . . . . . . . . . . . . 2 (included with item 4) PIN, BRAKE LEVER PIVOT . . . . . . 1 ROLL PIN, .19X1 . . . . . . . . . . . . . . . 1 ZERK, GREASE 1/4”-28 . . . . . . . . . 1 PIN, CLEVIS 1/2”X27/64” . . . . . . . . 2 1/8”X1” COTTER PIN . . . . . . . . . . . 2 YOKE, CLEVIS 1/2”-13 . . . . . . . . . . 2 1/2”-13 NUT. . . . . . . . . . . . . . . . . . . 2 ROD, BRAKE VALVE . . . . . . . . . . . 1 3/8”-16X1-1/2” BOLT . . . . . . . . . . . . 6 3/8” FLAT WASHER . . . . . . . . . . . . 6 3/8”-16 NYLON INSERT NUT . . . . . 6 7/16” LOCK WASHER . . . . . . . . . . . 2 7/16”-20X1” BOLT . . . . . . . . . . . . . . 2 VALVE, BRAKE MASTER CYL. . . . 2 BRACKET, THROTTLE RETRN . . . 2 SPRING, CABLE TENSION . . . . . . 1

24a

L68641 L52024 L50051 L98865 101291 102872 L52025 102432 L50228 L50141

PEDAL, ACCELERATOR . . . . . . . . 1 1/4”-20X1” BUTTN HD BOLT . . . . . 3 1/4”-20 FLANGE NUT . . . . . . . . . . 3 BOOT . . . . . . . . . . . . . . . . . . . . . . . 1 THROTTLE PEDAL, ELECTRONIC 1 COVER, ELEC. THROTTLE . . . . . . 1 5/16”-18X3/4” BUTTN HD BOLT . . . 2 5/16”-18 RETAIN/CLIP NUT. . . . . . 2 5/16”-18X3/4” BOLT . . . . . . . . . . . . 2 5/16” FLAT WASHER . . . . . . . . . . . 2

00a

L63420 L64664 L64663

-- ITEMS NOT SHOWN-(Throttle) THROTTLE CABLE. . . . . . . . . . . . . 1 COUPLER (John Deere) . . . . . . . . 1 THROTTLE ROD (John Deere) . . . 1

00

L561004

a b

Used when equipped with a 99 hp TIER II engine.

Used when equipped with a 115 hp TIER II engine.

25b 26b 27b 28b 29b

31

Description

Qty. Req.

(Brake) RETURN SPRING (Brake lever) . . . 1 (attaches to item 4)

913230/DP0615

Cab

634 Telehandler Cab Mounts

4 2 7

1 2 4 3

5

6

7 2

4 7 2

4

FRONT

634 Telehandler

Cab Cab Mounts

Ref. No.

Part No.

01 02 03 04 05 06

102780 102782 102741 102781 101667 L50403

PRINTED IN U.S.A.

Description

Qty. Req.

Ref. No.

Part No.

1”-8X3” GR8 BOLT . . . . . . . . . . . . . 1 1” SAE FLAT WASHER . . . . . . . . . . 7 RETAINER, CANOPY NUT . . . . . . . 1 1”-8 CLASS C LOCK NUT . . . . . . . 4 WASHER, CANOPY NUT . . . . . . . 1 3/8”-16X1-1/4” BOLT . . . . . . . . . . . . 2

07

102780

00

L63813

33

Description

Qty. Req.

1”-8X3” GR8 BOLT . . . . . . . . . . . . . 3 -- ITEMS NOT SHOWN-HOLE PLUG, 2-1/2” DIA . . . . . . . . . 1 (plugs hole in cab where side bolt attaches)

913230/DP0615

Chassis

634 Telehandler Hydraulic Tank Group

1 2 10 11 3 8 12

4 5 6 9

13

7

14

15

2

16 17

20 19 18 31 30

FRONT

29 28 24

27

21

26 25 22

913230/DP0615

23

34

PRINTED IN U.S.A.

634 Telehandler

Chassis Hydraulic Tank Group

Ref. No.

Part No.

01

101879

02 03 04 05 06 07 08

102965 L97489 L50403 L50145 L277944 L63406 L63215

09 10 11 12 13 14 15 16 17

L99163 L63756 103991 L520003 081379 L50230 L50141 L65142 L65144

Description

Qty. Req.

Ref. No.

Part No.

Description

Qty. Req.

ASSEMBLY, IN-TANK FILTER. . . . . 1 (includes items 1-3) SEAL KIT (three o-rings) . . . . . . . . . 1 HYDRAULIC FILTER ELEMENT. . . 1 3/8”-16X1-1/14” BOLT . . . . . . . . . . . 4 3/8” FLAT WASHER . . . . . . . . . . . . 4 ADAP, -20ORM -12JICM . . . . . . . . . 1 HOSE, -12 A12/DS12 114” . . . . . . . 1 CAP ASSEMBLY, HYDRAULIC . . . . 1 (includes item 9) GASKET, FILLER NECK . . . . . . . . . 2 MIRROR, CONVEX 6-1/2”X10”. . . . 1 BRACKET, MIRROR . . . . . . . . . . . . 1 1/4”-20 NYLON INSERT NUT . . . . . 1 5/16”x1/2” LOCK BOLT . . . . . . . . . . 4 5/16”-18x3/4” BOLT . . . . . . . . . . . . 10 5/16” FLAT WASHER . . . . . . . . . . 10 PLATE, HYDRAULIC TANK COVR. 1 GASKET, RUBBER . . . . . . . . . . . . . 1

18

103224

19 20 21 22 23 24 25 26 27a 28 29 30 31b

L50286 L520019 L446025 L49327 L61620 L441010 L63309 103315 103318 L68805 103368 L444002 L446048

a b

Used on unit equipped with WPS. Used when unit is not equipped with WPS.

HYDRAULIC TANK WELDMENT . . 1 (includes items 22 and 23) 1/2”-13X1-3/4” BOLT . . . . . . . . . . . . 4 1/2”-13 NYLON INSERT NUT . . . . . 4 PLUG, -8ORM SAE . . . . . . . . . . . . . 1 STRAINER, HYD. OIL . . . . . . . . . . . 1 1-1/2” THREADED PIPE . . . . . . . . . 1 ADAP, -24NPTM -24JICM . . . . . . . . 1 HOSE, -24 A24/A24 35” . . . . . . . . . 1 HOSE, -4 A6/DS6 60” . . . . . . . . . . . 1 HOSE, -6 A6/DS6 52” . . . . . . . . . . . 1 HOSE, -6 A6/DS8 70” . . . . . . . . . . . 1 HOSE, -6 A6/DS6 52” . . . . . . . . . . . 1 ADAP, -6ORM -6JICM . . . . . . . . . AR PLUG, -6ORM SAE . . . . . . . . . . . . . 1

HOSE LOCATOR 07 25 26 27a 28 29

HYDRAULIC FILTER HYDRAULIC TANK HYDRAULIC TANK RETURN HYDRAULIC TANK RETURN HYDRAULIC TANK RETURN HYDRAULIC TANK RETURN

PRINTED IN U.S.A.

MAIN VALVE “OUT” HYDRAULIC PUMP “IN” JOYSTICK WPS VALVE “T” STEER MOTOR “T” FLOW DIVIDER “T”

35

913230/DP0615

Chassis

634 Telehandler Fuel Tank Group

6

7 2

4

3 8

5

9

1

10

11

13

FRONT

15 13 12

913230/DP0615

14

36

PRINTED IN U.S.A.

634 Telehandler

Chassis Fuel Tank Group

Ref. No.

Part No.

01 02

103223 104303

03 04a

L99163 L61867 L50418 L41854 136383 136443 L50056

05 06b 07 08

PRINTED IN U.S.A.

Description

Qty. Req.

Ref. No.

Part No.

FUEL TANK WELDMENT . . . . . . . . 1 CAP, FUEL ASSEMBLY. . . . . . . . . . 1 (includes item 3) GASKET, FILLER NECK . . . . . . . . . 2 SENDER, FUEL LEVEL . . . . . . . . . 1 #10-32X1/2” RD MACH SCREW . . 5 GASKET, FUEL SENDER . . . . . . . . 1 AIR CLEANER ASSEMBLY. . . . . . . 1 CLAMP, AIR CLEANER MOUNT. . . 1 5/16”-18 WHIZ LOCK NUT . . . . . . . 2

09 10 11 12 13 14 15

L50235 L520019 L50286 L446025 L445005 L68619 102861

a b

Includes gasket; item #5 Refer to Engine Air Intake Group for individual air cleaner components.

37

Description

Qty. Req.

5/16”-18X1-1/25” BOLT . . . . . . . . . . 2 1/2”-13 NYLON INSERT NUT . . . . . 4 1/2”-13X1-3/4” BOLT . . . . . . . . . . . . 4 PLUG, -8ORM SAE . . . . . . . . . . . . . 1 ADAP, -8ORM -6JICM 90 DEG . . . . 2 HOSE, -6 K6/XX 73” (Fuel Supply) . 1 HOSE, -4 K6/XX 73” (Fuel Return) . 1

913230/DP0615

Chassis

634 Telehandler Battery Group

1

2

10 4

3

9

99hp style cables (shown)

5

8

6

7

FRONT

913230/DP0615

38

PRINTED IN U.S.A.

634 Telehandler

Chassis Battery Group

Ref. No.

Part No.

01 02 03

L63334 L630004

04 05

06 07

101954 L630001 L630003 101956 L63248 L41847 NSS

PRINTED IN U.S.A.

Description

Qty. Req.

Ref. No.

Part No.

BAR, BATTERY HOLD DOWN . . . . 1 GROUND STRAP, 14GA.X14” . . . . 1 CABLE, NEG. BATTERY . . . . . . . . . 1 Units w/ Electronic throttle pedal Units w/ Manual throttle pedal BOOT, RUBBER . . . . . . . . . . . . . . . 1 CABLE, POS. BATTERY . . . . . . . . . 1 Units w/ Electronic throttle pedal Units w/ Manual throttle pedal HORN, 12V ELEC B2I. . . . . . . . . . . 1 BATTERY, 4DLT TYPE . . . . . . . . . . 1

08 09 10

L50061 L70146 L530003

00 00

39

Description

Qty. Req.

3/8”-16 FLANGE NUT . . . . . . . . . . . 4 ROD, BATTERY HOLD DOWN. . . . 2 3/8”-16 WING NUT . . . . . . . . . . . . . 2

-- ITEMS NOT SHOWN -(Used on battery cables 101954 and 101956) 101960 POWER PLUG (female end). . . . . . 1 101963 #8 DUETCH PIN . . . . . . . . . . . . . . 1 101961 POWER PLUG (male end) . . . . . . . 1 01962 #8 DUETCH SOCKET . . . . . . . . . . 1

913230/DP0615

Chassis

634 Telehandler Hoods and Covers

RIGHT

8

11

6 13

5 7 12 9 4 LEFT 1 2 3

MUFFLER GUARD

10

SKID PLATE

(UNDER CAB)

14

FRONT

913230/DP0615

40

PRINTED IN U.S.A.

634 Telehandler

Chassis Hoods and Covers

Ref. No.

Part No.

01

L68866 L52025 L530004 L41847 L50228 L67756 L50442 103268 L50056 L50141 L50230 L530004 L68200 L62720 L62721 L62722 103270 L62720 L62721 L62722 103273 L50056 L50141 L50230 L530004 L50823

02 03 04

05

06

07

PRINTED IN U.S.A.

Description

Qty. Req.

Ref. No.

Part No.

FRONT COVER. . . . . . . . . . . . . . . . 1 5/16”-18X3/4” BOLT . . . . . . . . . . . . 4 FASTENER RETAINED NUT . . . . . 4 HORN, 12V . . . . . . . . . . . . . . . . . . . 1 5/16”-18X1/2” BOLT . . . . . . . . . . . . 1 MUFFLER GUARD . . . . . . . . . . . . . 1 3/8”X1-1/4” BOLT . . . . . . . . . . . . . . 4 HOOD/TRANS COVER. . . . . . . . . . 1 5/16”-18 WHIZ NUT . . . . . . . . . . . . 1 5/16” FLAT WASHER . . . . . . . . . . . 5 5/16”-18X3/4” BOLT . . . . . . . . . . . . 6 FASTENER RETAINED NUT . . . . . 5 COVER, BATTERY ACCESS . . . . . 1 SCREW, CAPTIVE 1/4”. . . . . . . . . . 2 RETAINER, SCREW . . . . . . . . . . . . 2 RECEPTACLE, SCREW . . . . . . . . . 2 COVER, FUEL FILTER ACCESS . . 1 SCREW, CAPTIVE . . . . . . . . . . . . . 4 RETAINER, SCREW . . . . . . . . . . . . 4 RECEPTACLE, SCREW . . . . . . . . . 4 HOOD, ENGINE COVER . . . . . . . . 1 5/16”-18 WHIZ NUT . . . . . . . . . . . . 6 5/16” FLAT WASHER . . . . . . . . . . . 6 5/16”-18X3/4” BOLT . . . . . . . . . . . . 4 FASTENER RETAINED NUT . . . . . 2 5/16”-18x1” BOLT . . . . . . . . . . . . . . 2

08

L68186 L50141 L50230 L530004 L68185 L50141 L50230 L530004 103370 L68171 L68133 L68134 L68135 L68182 L50141 L50230 L530004 103199 L50141 L50230 L530004 103371

09

10 11

12

13

14

41

Description

Qty. Req.

RADIATOR PANEL (right) . . . . . . . . 1 5/16” FLAT WASHER . . . . . . . . . . . 2 5/16”-18X3/4” BOLT . . . . . . . . . . . . 2 FASTENER RETAINED NUT . . . . . 1 RADIATOR PANEL (left) . . . . . . . . . 1 5/16” FLAT WASHER . . . . . . . . . . . 2 5/16”-18X3/4” BOLT . . . . . . . . . . . . 2 FASTENER RETAINED NUT . . . . . 1 SKID PLATE . . . . . . . . . . . . . . . . . . 1 GRILLE, RADIATOR . . . . . . . . . . . . 1 SCREW, CAPTIVE . . . . . . . . . . . . . 4 RETAINER, SCREW . . . . . . . . . . . 4 RECEPTACLE, SCREW . . . . . . . . 4 REAR HOOD EXTENSION . . . . . . . 1 5/16” FLAT WASHER . . . . . . . . . . . 2 5/16”-18X3/4” BOLT . . . . . . . . . . . . 2 FASTENER RETAINED NUT . . . . . 1 REAR HOOD. . . . . . . . . . . . . . . . . . 1 5/16” FLAT WASHER . . . . . . . . . . . 8 5/16”-18X3/4” BOLT . . . . . . . . . . . . 8 FASTENER RETAINED NUT . . . . . 8 BRACKET . . . . . . . . . . . . . . . . . . . . 1

913230/DP0615

Chassis

634 Telehandler Front and Rear Lights

1 2

3 4 FRONT OF CAB

FRONT

REAR COVER

7

9

5 8 7

FRONT

10

6 8

913230/DP0615

42

PRINTED IN U.S.A.

634 Telehandler

Chassis Front and Rear Lights

Ref. No.

Part No.

01 02 03 04 05 06

07

L70039 L50145 L520005 101712 103199 L70200 L50230 L50056 L50141 L500339

08

L70701

09

L500606

10

L71595 100102

00a 00b

Description

Qty. Req.

Ref. No.

Part No.

Description

Qty. Req.

HEAD LIGHT . . . . . . . . . . . . . . . . . . 2 3/8” FLAT WASHER . . . . . . . . . . . . 2 3/8”-16 NYLON INSERT NUT . . . . . 2 GROMMET, 5/8” . . . . . . . . . . . . . . . 2 HOOD, REAR . . . . . . . . . . . . . . . . . 1 BACKUP ALARM. . . . . . . . . . . . . . . 1 5/16-18X3/4” BOLT . . . . . . . . . . . . . 2 5/16”-18 NUT. . . . . . . . . . . . . . . . . . 2 5/16” FLAT WASHER . . . . . . . . . . . 2 BEZEL, RUBBER . . . . . . . . . . . . . . 2 (included with item #08) LIGHT, BRAKE/TURN . . . . . . . . . . . 2 (includes item #07 bezel) . . . . . . . . .

BEZEL, RUBBER . . . . . . . . . . . . . . 1 (included with item #10) LIGHT, HALOGEN BACKUP . . . . . . 1 (includes item #09 bezel) JUMPER WIRE, BACKUP LIGHT . 1

00

L63894

00

L70241

00

103192

a

Standard wire harness, used when not equipped with turn signals.

b

Used with optional light package for units equipped with turn signals. Wire harness 102647 is not used when unit is equipped with turn signals.

TURN SIGNAL FLASHER . . . . . . . . 1 (located under dash through joystick access cover) HARNESS, HEAD LIGHT . . . . . . . . 2 (dash to head lights) GROMMET 13/16”. . . . . . . . . . . . . . 2 (under dash for head light harness)

Note: Refer to the Outer Boom - Front Section for the work lights and wire harness associated with the boom.

-- ITEMS NOT SHOWN -WIRE HARNESS, REAR LIGHTS. . 1 HARNESS, LIGHT PACKAGE . . . . 1 (dash to rear lights - includes the following diodes:) 103101 DIODE PACK (see below). . . . . . . 1 L500748 DIODE PACK (see below). . . . . . . 1 L500747 CLEAR COVER, DIODE PACK . . . 2

102647 102572

PRINTED IN U.S.A.

103101

L500748

L500747

DIODE PACK

DIODE PACK

DIODE PACK

LOCATED NEAR

LOCATED UNDER DASH

CLEAR COVER

REAR LIGHTS

NEAR SWITCHES

43

913230/DP0615

Work Platform System (WPS)

634 Telehandler

Boom Components

2

1 3

(Attached to Personnel Work Platform)

4

110 “

5 612”

Ref. No.

Part No.

00

L71729

01 02 03

102408 L71726 L71725

913230/DP0615

Description

Qty. Req.

Ref. No.

Part No.

REMOTE SWITCH W/CABLE. . . . . 1 (Includes item 1-4) CABLE ASSEMBLY . . . . . . . . . . . . . 1 REMOTE STOP SWITCH . . . . . . . . 1 REMOTE SWITCH ENCLOSURE. . 1

04 05

L71750 L71732

44

Description

Qty. Req.

REMOTE SWITCH POUCH . . . . . . 1 REMOTE SWITCH HARNESS . . . . 1 (Consists of two cables)

PRINTED IN U.S.A.

634 Telehandler

Work Platform System (WPS) Chassis Components

Located under tank/engine cover attached to inner frame

1 2

5 4 Located under dash in Joystick Access Cover

3

Chain and Shackle (Used to secure Personnel Work Platform)

Ref. No.

Part No.

01 02 03 04a 05a

L71553 102321 104078 L71752 L71751

PRINTED IN U.S.A.

Description

Qty. Req.

LEVEL SENSOR . . . . . . . . . . . . . . . 1 MANIFOLD, WPS JOYSTICK . . . . . 1 WPS CONTROL MODULE . . . . . . . 1 5/16” CHAIN SHACKLE . . . . . . . . . 1 5/16” CHAIN GR40 16 LINKS . . . . 1

45

Ref. No.

Part No.

Description

Qty. Req.

00 00

L71691 104064

a

Chain shackle and chain are used to secure the Work Platform.

-- ITEMS NOT SHOWN -WPS SWITCH (located on dash) . . 1 WPS WIRE HARNESS . . . . . . . . . . 1 (under dash)

913230/DP0615

Radio Remote

634 Telehandler Transmitter and Receiver 5

6

1

3

2

4

Battery

To WPS/WPS harness and radio remote manifold at rear of machine

7

Radio receiver mount bracket

913230/DP0615

46

PRINTED IN U.S.A.

634 Telehandler

Radio Remote Transmitter and Receiver

Ref. No.

Part No.

00

103414

01a 02 03 04 05 06 07

103479 103482 NSS NSS 103475 103476 103994 L50209 L50051

PRINTED IN U.S.A.

Description

Qty. Req.

COMPLETE, RADIO REMOTE . . . . 1 (Includes all items shown) REMOTE TRANSMITTER. . . . . . . . 1 SWITCH, TOGGLE 3 POS. MIL . . . 4 REMOTE RECEIVER . . . . . . . . . . . 1 ENCLOSURE / CIRCUIT BOARD. . 1 LANYARD (wire cable) . . . . . . . . . . 1 SNAP RING, LANYARD . . . . . . . . . 1 BRACKET, RECEIVER MOUNT . . . 1 1/4”X1/2” BOLT . . . . . . . . . . . . . . . . 2 1/4” WHIZNUT. . . . . . . . . . . . . . . . . 2

47

Ref. No.

Part No.

Description

Qty. Req.

00 00

102968 103424

a

Requires programming; refer to “Radio Remote Operators manual“ included with the Radio Remote Control at the time of purchase.

-- ITEMS NOT SHOWN -DECAL/ REMOTE TRANSMITTER. 1 WIRE HARNESS. . . . . . . . . . . . . . . 1 (to existing WPS wire harness)

913230/DP0615

Engine

634 Telehandler Engine - External Components

1

19

2

FRONT

4 3 5

18

17

20

16

15

14

09 JOHN DEERE 4045TF (SHOWN) 08 21 22 23 07

6

26 24

10 11 12

25

13

FUEL TRANSFER PUMP

913230/DP0615

48

PRINTED IN U.S.A.

634 Telehandler

Engine

Engine - External Components Ref. No.

Part No.

01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18c 19 20be 21b

NSS L41179 L68571 L64437 L69166 103626 L68596 L68595 L50305 L50319 L64124 L64197 L520007 L69718 L68592 L68591 L68613 L447005 L68604 105281 L64664 L50050 L64663 L580009 L50050 104340 104341 NSS

22b 23b 24 25 26

Description

Qty. Req.

ENGINE, JD 4045T . . . . . . . . . . . . 1 RELAY, ENGINE STARTER . . . . . . 1 MOUNT, RELAY . . . . . . . . . . . . . . . 1 SENDER, WATER TEMP . . . . . . . . 1 FUEL LINE TUBE . . . . . . . . . . . . . . 1 SENDER, OIL PRESSURE . . . . . . . 1 ENGINE MOUNT (right) . . . . . . . . . 1 ENGINE MOUNT (left) . . . . . . . . . . 1 M16-2X35M BOLT GR8.8 . . . . . . . . 4 5/8”-11X3-1/2” BOLT . . . . . . . . . . . . 2 MOUNT, VIBRATION ISOLATOR . . 2 WASHER, ISOLATOR MOUNT. . . . 2 5/8”-11 NYLON INSERT NUT . . . . . 2 ADAP, M18 -6NPTF STR . . . . . . . . 2 SHUTOFF, MANUAL/WATER . . . . . 1 STEM, HOSE . . . . . . . . . . . . . . . . . 1 FAN BELT . . . . . . . . . . . . . . . . . . . . 1 ADAP, M18 10 BEAD STR . . . . . . . 1 BRACKET, ALTERNATOR. . . . . . . . 1 BRACKET, THROTTLE . . . . . . . . . 1 COUPLER, ROD TO CABLE . . . . . 1 #10-32 NUT . . . . . . . . . . . . . . . . . . 2 ROD, THROTTLE EXTEND . . . . . . 1 BALL JOINT #10-32 . . . . . . . . . . . . 1 #10-32 NUT . . . . . . . . . . . . . . . . . . 1 ADAP, 5MJ -2MP90. . . . . . . . . . . . . 1 ADAP, -6 PUSHON -5FEM JIC . . . . 1 FUEL TRANSFER PUMP . . . . . . . . 1

ETHER KIT

-- OPTIONAL --

CLAMP

Ref. No.

Part No.

Description

Qty. Req.

00

L65570

-- ITEMS NOT SHOWN -ENGINE BLOCK HEATER (opt.). . . 1

00b

L63420

(Throttle Cable) CABLE, THROTTLE . . . . . . . . . . . . 1

00a

101818

(Electrical) HARNESS, TIER II . . . . . . . . . . . . . 1

00af 00af

103862 104024 L50952 654028

(Engine Electrical) HARNESS, JD TIER II. . . . . . . . . . . 1 BRACKET, HARNESS MOUNT . . . 1 M10X1.5 BOLT . . . . . . . . . . . . . . . . 1 7/16” LOCK WASHER . . . . . . . . . . . 1

00

102926

00d

L70629

00

L71081

00 00 00

L65583 L68619 102861

a

When equipped with a 115 HP Tier II engine. (equipped with an electronic throttle pedal)

b

When equipped with a 99 HP Tier II engine. (equipped with a manual throttle pedal)

c

Replaces item 16 and (1) of item 14.

d

Thermostat is located on engine block, and switch is located on dash.

e

Used with 99 hp TIER II engine with a manual throttle pedal. For 115 TIER II engine with electronic throttle pedal subsititue Harness mount bracket P/N 102450.

f

SN 71173 and up

(Ether - Optional) HARNESS, ETHER KIT . . . . . . . . . 1 (includes 21” BLU/WHT jumper wire) ETHER KIT (optional) . . . . . . . . . . . 1 (includes: thermostat, atomizer, valve bracket, fitting, clamp and tubing. Does not include ether canister.)

SWITCH, ROCKER (ether) . . . . . . . 1 (located in dash panel) (Fuel Line) HOSE END, -5 JICF . . . . . . . . . . . . 1 HOSE, 3/8” X 73” (supply). . . . . . . . 1 HOSE, 1/4” X 73” (return) . . . . . . . . 1

ATOMIZER

THERMOSTAT

VALVE - BRACKET

TUBING

FITTING

PRINTED IN U.S.A.

49

913230/DP0615

Engine

634 Telehandler Radiator and Cooler Group

6 25

7

1 9 6

2 4

8

5

3 19 4

24

5 21 23 22

12

11

4

10

13 3 18 14

17 19 10

5

4

16

15

4 20

FRONT

913230/DP0615

50

PRINTED IN U.S.A.

634 Telehandler

Engine

Radiator and Cooler Group Ref. No.

Part No.

01 02 03 04 05 06 07 08 09 10 11 12 13 14

L76084 102063 L63356 L50141 L50228 L445001 L446020 L63406 L63399 L50230 L530004 L66119 L45934 L50151

Description

Qty. Req.

Ref. No.

Part No.

HOSE CLAMP . . . . . . . . . . . . . . . . . 1 RADIATOR CAP (10 LB.) . . . . . . . . 1 COOLER MOUNT . . . . . . . . . . . . . . 2 5/16” FLAT WASHER . . . . . . . . . . AR 5/16”-18X1/2” BOLT . . . . . . . . . . . AR ADAP, -12ORM -12JICM 90 DEG . . 2 ADAP -12JICFS -12JICM 90 DEG . 1 HOSE -12 A12/DS12 114” . . . . . . . . 1 HOSE -12 DS12/A12 82” . . . . . . . . 1 5/16”-18X3/4” BOLT . . . . . . . . . . . AR 5/16” NUT RETAINING CLIP. . . . . . 4 COOLER/HEAT-EXCHANGER . . . . 1 RADIATOR (w/cap) . . . . . . . . . . . . . 1 1/2” FLAT WASHER . . . . . . . . . . . . 2

15 16 17 18 19 20 21

L520019 L40805 L67589 L50677 L76020 L68580

22 23 24 25

L63665 L67751 L66709 L66265 L47212 L68539

Description

Qty. Req.

1/2”-13 NYLON INSERT NUT . . . . . 2 VALVE, DRAIN COCK . . . . . . . . . . . 1 SHROUD WELDMENT . . . . . . . . . . 1 M8X1.25X45MM BOLT . . . . . . . . . . 4 HOSE CLAMP . . . . . . . . . . . . . . . . . 3 LOWER RADIATOR HOSE . . . . . . . 1 FAN GUARD (HALF) . . . . . . . . . . . . 2 (STANDARD) (Shown) (WITH A/C) FAN SPACER 1” . . . . . . . . . . . . . . . 1 FAN, 18” . . . . . . . . . . . . . . . . . . . . 1 VINYL CLAMP 3/8” HOSE . . . . . . . 2 UPPER RADIATOR HOSE . . . . . . . 1

HOSE LOCATOR 07 09

TRANSMISSION (top right side - near filter) TRANSMISSION (left side - just under hyd. pump)

PRINTED IN U.S.A.

TRANSMISSION COOLER “RIGHT SIDE” TRANSMISSION COOLER “LEFT SIDE”

51

913230/DP0615

Engine

634 Telehandler Engine Air Intake Group

Pre-cleaner (Optional) 9

19

8

18 7

1

6 5

4 3

11 10

12 16

13 2

14

15 14 17 14

913230/DP0615

52

PRINTED IN U.S.A.

634 Telehandler

Engine Engine Air Intake Group

Ref. No.

Part No.

01

136383

02 03 04 05 06 07 08 09

137659 NSS 137498 137501 NSS 103088 L51781 L64863

PRINTED IN U.S.A.

Description

Qty. Req.

Ref. No.

Part No.

AIR CLEANER ASSEMBLY. . . . . . . 1 (Includes items 1-6, does not include item10) EJECTOR/DUST . . . . . . . . . . . . . . . 1 END CAP. . . . . . . . . . . . . . . . . . . . . 1 PRIMARY AIR FILTER . . . . . . . . . . 1 SECONDARY AIR FILTER . . . . . . . 1 HOUSING . . . . . . . . . . . . . . . . . . . . 1 REDUCER, 3.84’ TO 3.25” . . . . . . . 1 CLAMP, #72 SAE . . . . . . . . . . . . . . 1 CAP, AIR INLET (standard) . . . . . . . 1

10 11 12 13 14 15 16 17 18 19

136443 L50056 L50235 183629 L51099 136686 L67657 L120041 101926 102974

53

Description

Qty. Req.

CLAMP, AIR CLEANER MOUNT. . . 1 5/16”-18 WHIZ LOCK NUT . . . . . . . 2 5/16”-18X1-1/25” BOLT . . . . . . . . . . 2 GAUGE, AIR RESTRICTION . . . . . 1 CLAMP, #52 SAE . . . . . . . . . . . . . . 4 ELBOW, RUBBER 90 DEG. . . . . . . 1 ELBOW, METAL 3” OD 90DEG. . . . 1 ELBOW, RUBBER 3” ID 90 DEG . . 2 PRE-CLEANER (optional) . . . . . . . . 1 REDUCER, RUBBER 4”-3.25” . . . . 1

913230/DP0615

Engine

634 Telehandler Engine Exhaust Group

1 3 2 4 5 6

07 08

09

10 16

2

Muffler Bracket 15

14

2 12 13 5

11

FRONT

913230/DP0615

54

PRINTED IN U.S.A.

634 Telehandler

Engine Engine Exhaust Group

Ref. No.

Part No.

01 02 03 04 05 06 07 08

102433 L520005 L120047 L64764 L50145 L50367 L99434 L68544

PRINTED IN U.S.A.

Description

Qty. Req.

Ref. No.

Part No.

TAILPIPE . . . . . . . . . . . . . . . . . . . . . 1 3/8”-16 NYLON INSERT NUT . . . AR MUFFLER CLAMP (2-1/2” CLAMP) 1 TAILPIPE HANGER. . . . . . . . . . . . . 1 3/8” FLAT WASHER . . . . . . . . . . . AR 3/8”-16X1” BOLT . . . . . . . . . . . . . AR TURBO CLAMP. . . . . . . . . . . . . . . . 1 EXHAUST PIPE . . . . . . . . . . . . . . . 1

09 10 11 12 13 14 15 16

L60492 L64821 L50442 L67756 L50836 L61021 L64572 L50705

55

Description

Qty. Req.

3” MUFFLER CLAMP . . . . . . . . . . . 1 MUFFLER . . . . . . . . . . . . . . . . . . . . 1 3/8”-16X1-1/4” SELF TAP BOLT . . . 4 MUFFLER GUARD . . . . . . . . . . . . . 1 3/8”-16X1-3/4” BOLT . . . . . . . . . . . . 1 MUFFLER STRAP. . . . . . . . . . . . . . 1 MUFFLER BRACKET . . . . . . . . . . . 1 M12 1.75X30mm BOLT . . . . . . . . . . 2

913230/DP0615

Transmission

634 Telehandler External Components Group

FRONT

7 5

RIGHT

3

6 8

4

2

10 16

9

1

18 10 25

11 12

21 20

13

11

10

19

13

14

24

10 15 11 23

16 22

17

11

LEFT 18

21 20 19

913230/DP0615

56

PRINTED IN U.S.A.

634 Telehandler

Transmission

External Components Group Ref. No.

Part No.

01

104425

02 03 04 05 06d 07e 08 09c 10

L444070 L63406 L444007 L99184 L66965 L50727 102450 L50952 L50833 L99182

11a 12

L50468 L68563

Description

Qty. Req.

Ref. No.

Part No.

SWITCH, REVERSE PRESSURE . 1 (activates back-up alarm) ADAP, -3ORM (not shown). . . . . . . 1 HOSE, -12 DS12/A12 114” . . . . . . . 1 ADAP, -10ORM -12JICM STR . . . . 1 FILTER, TRANSMISSION OIL . . . . 1 SENDER, TEMP 250 DEGREE . . . 1 M10X1.5X35mm . . . . . . . . . . . . . . . 2 BRACKET, HARNESS MOUNT . . . 1 M10X1.5X25mm . . . . . . . . . . . . . . 10 3/8”-24X2” GRADE 8 BOLT . . . . . . 8 UNIVERSAL JOINT . . . . . . . . . . . . . 4 (includes bolts) 3/8”-24X1-3/4” GR8 BOLT. . . . . . . 16 DRIVESHAFT, REAR . . . . . . . . . . . 1

13b

650965 L50147 L446020 L63399 L50319 L68531 L50704 L520007 L64197 L64124 102654 L68562 L444001 L68533

14 15 16 17 18 19 20 21 22 23 24 25 a b c d e

Description

Qty. Req.

3/8”-24X1-1/4” GR 8 BOLT . . . . . . . 8 3/8” LOCK WASHER . . . . . . . . . . . 8 ADAP, -12JICM -12JICFS 90 DEG . 1 HOSE, -12 DS12/A12 82” . . . . . . . . 1 5/8”-11X3-1/2” BOLT . . . . . . . . . . . . 2 TRANS MOUNT (left) . . . . . . . . . . . 1 M12X1.75X40mm BOLT . . . . . . . . . 4 5/8”-11 NYLON INSERT NUT . . . . . 2 WASHER, ISOLATOR MOUNT. . . . 2 MOUNT, VIBRATION ISOLATOR . . 2 TRANSMISSION, 1106 T12000 . . . 1 DRIVESHAFT, FRONT . . . . . . . . . . 1 ADAP, -12ORM -12JICM STR. . . . . 1 TRANS. MOUNT (right). . . . . . . . . . 1

Used to fasten universal joint to transmission and to axle yokes.

Used to fasten universal joint to driveshaft.

Used to fasten flex plate to flywheel.

Used to fasten wire harness bracket to transmission Used with 115 hp TIER II engine with electronic throttle pedal. For 99 hp TIER II engine with manual throttle pedal subsititue Throttle cable bracket P/N 105281.

HOSE LOCATOR 02 15

TRANSMISSION (top right side - near filter) TRANSMISSION (left side - just under hyd. pump)

PRINTED IN U.S.A.

TRANSMISSION COOLER “RIGHT SIDE” TRANSMISSION COOLER “LEFT SIDE”

57

913230/DP0615

Transmission

634 Telehandler Converter Housing Group

14 5 6 1

7 4

2 3

11 9 13 11

12 13 8

10

15

11 3

12

913230/DP0615

2

58

PRINTED IN U.S.A.

634 Telehandler

Transmission Converter Housing Group

Ref. No.

Part No.

01 02

L99286 NSS

03

L99284

04 05

L99246 NSS

06

L99284

PRINTED IN U.S.A.

Description

Qty. Req.

HOUSING/CONVERTER . . . . . . . . 1 PLUG . . . . . . . . . . . . . . . . . . . . . . . . 4 (includes item 3) O-Ring/Plug . . . . . . . . . . . . . . . . . . . 4 (part of item 2) PLUG . . . . . . . . . . . . . . . . . . . . . . . . 1 PLUG . . . . . . . . . . . . . . . . . . . . . . . . 1 (includes item 6) O-Ring/Plug . . . . . . . . . . . . . . . . . . . 1 (part of item 5)

59

Ref. No.

Part No.

07 08 09 10 11 12 13 14 15

L99262 L99285 L99260 L99261 L99029 L99260 L99029 L98938 L99249

Description

Qty. Req.

PLUG . . . . . . . . . . . . . . . . . . . . . . . . 1 SCREW . . . . . . . . . . . . . . . . . . . . . . 6 SCREW . . . . . . . . . . . . . . . . . . . . . . 3 SCREW . . . . . . . . . . . . . . . . . . . . . . 1 WASHER/LOCK . . . . . . . . . . . . . . 10 SCREW . . . . . . . . . . . . . . . . . . . . . 13 WASHER/LOCK . . . . . . . . . . . . . . 13 GASKET/HSG. TO PLATE. . . . . . . . 1 PLUG/TEMP PICKUP . . . . . . . . . . . 1

913230/DP0615

Transmission

634 Telehandler Case and Plate Group

7

31 29

28

24 10

30

25

27 13 36

12 31

21 19

17 29

18

30 11

15

2

16

23 14 21

18 20 19

17 6

33

3 4 26

32

22 35 34

1

8

9 5

913230/DP0615

60

PRINTED IN U.S.A.

634 Telehandler

Transmission Case and Plate Group

Ref. No.

Part No.

01 02 03

NSS L94824 L99251

04

L99013

05 06 07 08 09 10 11 12 13 14 15 16 17

L99253 L98927 L98926 L98185 L98176 102949 L98935 L98932 L98226 L98218 L98217 L99246 NSS

PRINTED IN U.S.A.

Description

Qty. Req.

CASE-TRANSMISSION . . . . . . . . . 1 BREATHER/AIR . . . . . . . . . . . . . . . 1 PLUG . . . . . . . . . . . . . . . . . . . . . . . . 2 (includes item 4) O-RING/PLUG . . . . . . . . . . . . . . . . . 2 (part of item item 3) PLUG/MAGNETIC DRAIN. . . . . . . . 1 PIN/DOWEL PLATE TO CASE . . . . 2 GASKET/PLATE TO CASE . . . . . . . 1 RING/TUBE SEAL. . . . . . . . . . . . . . 1 CLIP/OIL TUBE RETAINER . . . . . . 1 PLATE, SPACER . . . . . . . . . . . . . . . 1 SEAT/SAFETY VALVE . . . . . . . . . . 1 SNAP RING . . . . . . . . . . . . . . . . . . . 1 POPPET/SAFETY VALVE . . . . . . . . 1 SPRING . . . . . . . . . . . . . . . . . . . . . . 1 WASHER/POPPET . . . . . . . . . . . . . 1 PLUG . . . . . . . . . . . . . . . . . . . . . . . . 1 PLUG . . . . . . . . . . . . . . . . . . . . . . . . 3

61

Ref. No.

Part No.

18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35

L99284 L99018 L99045 L99029 L98184 L99274 L99246 L99262 L99270 L98734 L98735 L99287 L99312 L99288 L99285 L99294 L99295 L99296

Description

Qty. Req.

O-RING/PLUG . . . . . . . . . . . . . . . . . 3 SCREW . . . . . . . . . . . . . . . . . . . . . . 7 SCREW . . . . . . . . . . . . . . . . . . . . . . 2 WASHER/LOCK . . . . . . . . . . . . . . . 9 ASSY/TUBE & SCREEN . . . . . . . . . 1 PLUG . . . . . . . . . . . . . . . . . . . . . . . . 1 PLUG . . . . . . . . . . . . . . . . . . . . . . . . 1 PLUG . . . . . . . . . . . . . . . . . . . . . . . . 1 PLUG . . . . . . . . . . . . . . . . . . . . . . . . 1 TUBE/TRANS DIPSTICK . . . . . . . . 1 TRANS DIPSTICK TUBE . . . . . . . . 1 PLUG . . . . . . . . . . . . . . . . . . . . . . . . 2 O-RING . . . . . . . . . . . . . . . . . . . . . . 2 SCREW . . . . . . . . . . . . . . . . . . . . . . 2 SCREW . . . . . . . . . . . . . . . . . . . . . . 1 WASHER/SEAL . . . . . . . . . . . . . . . . 1 WASHER/SCREW. . . . . . . . . . . . . . 1 NUT . . . . . . . . . . . . . . . . . . . . . . . . . 1

913230/DP0615

Transmission

634 Telehandler Torque Converter Group

7

8

13

10

11 13 6 9

3 1 4

14

12 2 16

5 6

15

913230/DP0615

62

PRINTED IN U.S.A.

634 Telehandler

Transmission Torque Converter Group

Ref. No.

Part No.

01 02 03 04 05 06 07 08

L98203 L98204 L98197 L98201 L98202 L98200 L98194 L99313

PRINTED IN U.S.A.

Description

Qty. Req.

ASSY/STATOR SUPPORT . . . . . . . 1 BUSHING . . . . . . . . . . . . . . . . . . . . 1 BEARING/FRONT . . . . . . . . . . . . . . 1 RING/PISTON . . . . . . . . . . . . . . . . . 1 EXPANDER/RING . . . . . . . . . . . . . . 1 RING/SNAP . . . . . . . . . . . . . . . . . . . 2 SEAL/OIL CONV. HSG. . . . . . . . . . . 1 ASSY/TORQUE CONVERTER . . . . 1

63

Ref. No.

Part No.

09 10 11 12 13 14 15 16

L98189 L97525 L97526 L98199 L98191 L98205 L98198 L98196

Description

Qty. Req.

PLUG/BORE . . . . . . . . . . . . . . . . . . 1 O-RING/BORE PLUG . . . . . . . . . . . 1 RING/RET. BORE PLUG. . . . . . . . . 1 IMPELLER/HUB GEAR . . . . . . . . . . 1 SNAP RING/IMPELLER HUB . . . . . 2 WASHER/HUB GEAR . . . . . . . . . . . 1 BEARING/TORQUE CONVERTER. 1 RING/OIL DISTRIBUTOR . . . . . . . . 1

913230/DP0615

Transmission

634 Telehandler Gear Group 13 12 11

9

5

10 6

4

1 3

2

15

7 14 8

16

913230/DP0615

64

PRINTED IN U.S.A.

634 Telehandler

Transmission Gear Group

Ref. No.

Part No.

01

NSS

02

L98253

03

L98254

04

NSS

05

L98253

06

L98254

07

L500407

PRINTED IN U.S.A.

Description

Qty. Req.

ASSY/REV. GEAR & BEARING . . . 1 (includes ittems 2 and 3) BEARING/NEEDLE . . . . . . . . . . . . . 2 (part of item 1) SPACER/CLUTCH GEAR . . . . . . . . 1 (part of item 1) ASSY/FOR. GEAR & BEARING . . . 1 (includes items 5 and 6) BEARING/NEEDLE . . . . . . . . . . . . . 2 (part of item 4) SPACER/CLUTCH GEAR . . . . . . . . 1 (part of item 4) ASY. 3RD CLUTCH GEAR . . . . . . . 1 (includes item 8)

65

Ref. No.

Part No.

08

L500480

09

L98968

10

L98253

11

L98276

12

L98253

13 14 15 16

L98277 L98284 L98955 L500409

Description

Qty. Req.

BEARING-3RD CLUTCH GEAR . . . 2 (part of item 7) 1st CLUTCH GEAR/BRG. ASSY . . . 1 (includes item 9) BEARING/NEEDLE . . . . . . . . . . . . . 2 (part of item 9) 2nd CLUTCH GEAR/BRG. ASSY . . 1 (includes item 12) BEARING/NEEDLE . . . . . . . . . . . . . 2 (part of item 11) GEAR/THIRD DRIVEN - 18T . . . . . 1 GEAR/OUTPUT SHAFT - 40T . . . . 1 GEAR/REVERSE IDLER - 28T . . . . 1 GEAR/FIRST DRIVEN - 27T . . . . . . 1

913230/DP0615

Transmission

634 Telehandler Pump Drive Group

7

5

6 1 3

4 6

2

Ref. No.

Part No.

01

L98945

02

L98947

03

L98944

913230/DP0615

Description

Qty. Req.

IDLER/SHAFT & PIN. . . . . . . . . . . . 1 (includes item 2) ROLL PIN . . . . . . . . . . . . . . . . . . . . 1 (part of item1) GEAR/IDLER,PUMP DRIVE . . . . . . 1

66

Ref. No.

Part No.

04 05 06 07

L98943 L98211 L98942 L98212

Description

Qty. Req.

BEARING/IDLER GEAR . . . . . . . . . 1 GEAR/DRIVE. . . . . . . . . . . . . . . . . . 1 WASHER/THRUST . . . . . . . . . . . . . 2 RING/SNAP . . . . . . . . . . . . . . . . . . . 1

PRINTED IN U.S.A.

634 Telehandler

Transmission Charge Pump Group

14

13

15 1

16 12 17 11 6 7

10

8

4

2

5

9 3

Ref. No.

Part No.

01 02 03 04 05 06 07

L98220 L99184 L98953 L98950 L98951 L98224 L98949

08 09 10

L98215 L98216 L98214

PRINTED IN U.S.A.

Description

Qty. Req.

PUMP/T12000 CHARGE. . . . . . . . . 1 ASSY/ HYDRAULIC SPIN FILTER . 1 SLEEVE. . . . . . . . . . . . . . . . . . . . . . 1 PISTON . . . . . . . . . . . . . . . . . . . . . . 1 SPRING . . . . . . . . . . . . . . . . . . . . . . 1 PIN/CLARK TRANS. . . . . . . . . . . . . 1 ASSY/BALL CHECK VALVE . . . . . . 1 (includes items 8 thru 11) BALL . . . . . . . . . . . . . . . . . . . . . . . . 1 SPRING . . . . . . . . . . . . . . . . . . . . . . 1 PIN. . . . . . . . . . . . . . . . . . . . . . . . . . 1

67

Ref. No.

Part No.

Description

Qty. Req.

11 12 13 14 15 16 17

L98948 L98219 L99025 L99023 L99020 L99027 L99029

O-RING . . . . . . . . . . . . . . . . . . . . . . 1 GASKET/CHARGE PUMP . . . . . . . 1 SCREW . . . . . . . . . . . . . . . . . . . . . . 4 SCREW . . . . . . . . . . . . . . . . . . . . . . 1 WASHER/LOCK . . . . . . . . . . . . . . . 5 SCREW . . . . . . . . . . . . . . . . . . . . . . 1 WASHER/LOCK . . . . . . . . . . . . . . . 1

00

L98954

-- ITEMS NOT SHOWN -FILTER MOUNT ASSY. . . . . . . . . . . 1 (includes items 3-6)

913230/DP0615

Transmission

634 Telehandler Reverse Idler Group

6 7 5 9

8

3 4

1 2

913230/DP0615

68

PRINTED IN U.S.A.

634 Telehandler

Transmission Reverse Idler Group

Ref. No.

Part No.

01 02 03 04

L98229 L98228 L98231 L98230

PRINTED IN U.S.A.

Description

Qty. Req.

SHAFT IDLER & PILOT . . . . . . . . . 1 RING/SNAP . . . . . . . . . . . . . . . . . . . 1 BEARING/REV IDLER GEAR . . . . . 1 WASHER/THRUST . . . . . . . . . . . . . 1

69

Ref. No.

Part No.

05 06 07 08

L98232 L99031 L99032 L98233

Description

Qty. Req.

END PLATE . . . . . . . . . . . . . . . . . . . 1 CAPSCREW . . . . . . . . . . . . . . . . . . 1 WASHER . . . . . . . . . . . . . . . . . . . . . 1 END PLATE . . . . . . . . . . . . . . . . . . . 1

913230/DP0615

Transmission

634 Telehandler Forward and Reverse Group

21

11

19 20 19 16

12

14

17

11

13 15

17 10 5

8 9

18

7

17

16

16 19 1

6

22

19 17

7

17

17 6

17

5

20

17 9

3

8 16 10

15 12

13

14

2 4

913230/DP0615

70

PRINTED IN U.S.A.

634 Telehandler

Transmission

Forward and Reverse Group Ref. No.

Part No.

01 02 03 04 05

L98248 L98251 L98252 L98250 L99278

06

L98246

07

L98247

08 09 10 11

L98238 L98237 L98244 L98961

PRINTED IN U.S.A.

Description

Qty. Req.

ASY/TURB SHFT DRUM & PLUG . 1 SLEEVE/OIL DISTRIBUTOR. . . . . . 1 SCREW . . . . . . . . . . . . . . . . . . . . . . 1 RING/PISTON . . . . . . . . . . . . . . . . . 3 ASY/PISTON . . . . . . . . . . . . . . . . . . 2 (includes items 6 and 7) SEAL/OUTER PISTON . . . . . . . . . . 2 (part of item 5) SEAL/INNER PISTON . . . . . . . . . . . 2 (part of item 5) PLATE/END . . . . . . . . . . . . . . . . . . . 2 RING/SNAP . . . . . . . . . . . . . . . . . . . 2 PLATE/WEAR . . . . . . . . . . . . . . . . . 2 ASY/DISC SPRING Pkg 5. . . . . . . . 2

71

Ref. No.

Part No.

12 13 14 15 16 17 18 19 20 21

L98242 L98241 L98240 L98239 L98236 L98235 L98249 L98253 L98254 L98962

22

L98255

Description

Qty. Req.

RETAINER. . . . . . . . . . . . . . . . . . . . 2 RETAINER/SNAP RING . . . . . . . . . 2 CLUTCH/OUTER FWD . . . . . . . . . 12 CLUTCH/INNER FWD. . . . . . . . . . 12 BEARING. . . . . . . . . . . . . . . . . . . . . 4 WASHER/THRUST . . . . . . . . . . . . . 8 BEARING/REAR . . . . . . . . . . . . . . . 1 BEARING/CLUTCH GEAR . . . . . . . 4 SPACER/CLUTCH GEAR . . . . . . . . 2 ASSY/REV. AND BRG. . . . . . . . . . . 1 (includes items 19 and 20) ASSY/FOR. GEAR AND BRG. . . . . 1 (includes items 19 and 20)

913230/DP0615

Transmission

634 Telehandler Third Shaft Group

10

1

21

24 4 3

12 7

5

11

6 17

18

16 2 21 15

20 19

8 20

9 22

22

23 19

20

20 21 14 13

913230/DP0615

72

PRINTED IN U.S.A.

634 Telehandler

Transmission Third Shaft Group

Ref. No.

Part No.

01 02 03 04 05 06 07 08 09 10 11 12

L500410 L500411 L500273 L500412 L98258 L98257 L98250 L99279 L98246 L98247 L98240 L98239

PRINTED IN U.S.A.

Description

Qty. Req.

ASY-3RD SHAFT, DRUM & PLUG . 1 BEARING-ROLLER . . . . . . . . . . . . . 1 ASSY/BEARING & SEAL . . . . . . . . 1 WASHER-BEARING SUPPORT . . . 1 SLEEVE/OIL DISTRIBUTOR. . . . . . 1 SCREW/SLEEVE LOCK . . . . . . . . . 1 RING/PISTON . . . . . . . . . . . . . . . . . 2 ASSY/CLTCH PISTON & BALL. . . . 1 SEAL/OUTER PISTON . . . . . . . . . . 1 SEAL/INNER PISTON . . . . . . . . . . . 1 CLUTCH/OUTER FWD . . . . . . . . . . 5 CLUTCH/INNER FWD. . . . . . . . . . . 5

73

Ref. No.

Part No.

13 14 15 16 17 18 19 20 21 22 23 24

L98238 L98237 L98244 L98961 L98242 L98241 L500413 L500414 L99696 L500408 L500407 L500408

Description

Qty. Req.

PLATE/END . . . . . . . . . . . . . . . . . . . 1 RING/SNAP . . . . . . . . . . . . . . . . . . . 1 RING/SNAP . . . . . . . . . . . . . . . . . . . 1 ASY/DISC SPRG PKG 5. . . . . . . . . 1 RETAINER. . . . . . . . . . . . . . . . . . . . 1 RETAINER/SNAP RING . . . . . . . . . 1 BEARING-THRUST NEEDLE . . . . . 2 WASHER/CLTCH GEAR THRUST . 4 RING/SNAP . . . . . . . . . . . . . . . . . . . 3 BEARING-3RD CLUTCH GEAR . . . 2 ASY. 3RD CLUTCH GEAR . . . . . . . 1 GEAR-FIRST DRIVEN . . . . . . . . . . 1

913230/DP0615

Transmission

634 Telehandler First and Second Shaft Group

25 12 24 13

15 3

20

14 13

4

18

16 11 19 10

21 8

5

27

9 15

7

17

1 16 16

6

7

24

26

6

15

16

5 10 9 8

15 23 22 14

2

913230/DP0615

74

PRINTED IN U.S.A.

634 Telehandler

Transmission

First and Second Shaft Group Ref. No.

Part No.

01 02 03 04 05 06 07 08 09 10 11 12 13 14 15

L98274 L98275 L500273 L98250 L99038 L98246 L98247 L98238 L98237 L98244 L98961 L98967 L98242 L98241 L98236

PRINTED IN U.S.A.

Description

Qty. Req.

ASY-1ST 2ND SHAFT . . . . . . . . . . . 1 BEARING/REAR . . . . . . . . . . . . . . . 1 ASSY/BEARING & SEAL . . . . . . . . 1 RING/PISTON . . . . . . . . . . . . . . . . . 2 PISTON/CLUTCH & SEALS . . . . . . 2 SEAL/OUTER PISTON . . . . . . . . . . 2 SEAL/INNER PISTON . . . . . . . . . . . 2 PLATE/END . . . . . . . . . . . . . . . . . . . 2 RING/SNAP . . . . . . . . . . . . . . . . . . . 2 PLATE/WEAR . . . . . . . . . . . . . . . . . 2 ASSY/DISC SPRG PKG 5 . . . . . . . 1 SPRING/DISC ASSY PKG (7). . . . . 1 RETAINER. . . . . . . . . . . . . . . . . . . . 2 RETAINER/SNAP RING . . . . . . . . . 2 BEARING. . . . . . . . . . . . . . . . . . . . . 4

75

Ref. No.

Part No.

16 17 18 19 20 21 22 23 24 25

L98235 L98260 L98272 L98257 L98240 L98239 L98240 L98239 L98253 L98968

26

L98276

27

L98277

Description

Qty. Req.

WASHER/THRUST . . . . . . . . . . . . . 8 RING/SNAP . . . . . . . . . . . . . . . . . . . 2 SLEEVE/OIL DISTRIBUTOR. . . . . . 1 SCREW/SLEEVE LOCK . . . . . . . . . 1 CLUTCH/OUTER FWD . . . . . . . . . 10 CLUTCH/INNER FWD. . . . . . . . . . 10 CLUTCH/OUTER FWD . . . . . . . . . . 5 CLUTCH/INNER FWD. . . . . . . . . . . 5 BEARING/CLUTCH GEAR . . . . . . . 4 1ST CLUTCH GEAR/BRG ASSY . . 1 (includes item 24) 2ND CLUTCH GEAR/BRG ASSY . . 1 (includes item 24) GEAR/3RD DRIVEN . . . . . . . . . . . . 1

913230/DP0615

Transmission

634 Telehandler Output Shaft Group

7 6 2 3 5 4 6 1

8 9

6 4 3

5

2 6

913230/DP0615

76

PRINTED IN U.S.A.

634 Telehandler

Transmission Output Shaft Group

Ref. No.

Part No.

01 02 03 04 05

L500274 L98282 L98281 L98268 L96053

PRINTED IN U.S.A.

Description

Qty. Req.

SHAFT/OUTPUT . . . . . . . . . . . . . . . 1 BEARING/SHAFT . . . . . . . . . . . . . . 2 SLEEVE/OIL SEAL . . . . . . . . . . . . . 2 O-RING/SLEEVE. . . . . . . . . . . . . . . 2 SEAL/OUTPUT SHAFT OIL . . . . . . 2

77

Ref. No.

Part No.

06 07 08 09

L98264 L98266 L98279 L98278

Description

Qty. Req.

RING/SNAP . . . . . . . . . . . . . . . . . . . 4 RING/SNAP . . . . . . . . . . . . . . . . . . . 2 FLANGE/OUTPUT & PLUG ASSY . 1 PLUG/FLANGE . . . . . . . . . . . . . . . . 1

913230/DP0615

Transmission

634 Telehandler Control Group

5

4

3

2 1 10 12 11

9

8

7 6

913230/DP0615

78

PRINTED IN U.S.A.

634 Telehandler

Transmission Control Group

Ref. No.

Part No.

01

102950

02

102951

03

102952

04

102953

05

102954

06

102955

PRINTED IN U.S.A.

Description

Qty. Req.

SOLENOID, W / DEUTSCH CON. . 4 (includes items 2 thru 5) O-RING, 21.5 X 1.5MM . . . . . . . . . . 4 (included with item 1) O-RING, 15.1 X 1.60MM . . . . . . . . . 4 (included with item 1) O-RING, 14.1 X 1.60MM . . . . . . . . . 4 (included with item 1) O-RING, 12.1 X 1.60MM . . . . . . . . . 4 (included with item 1) PLUG, SOLENOID BORE . . . . . . . . 1 (includes items 7, 8 and 9)

79

Ref. No.

Part No.

07

102956

08

102952

09

102954

10 11 12

102957 102958 102959

Description

Qty. Req.

O-RING, 18.0 X 2.20MM . . . . . . . . . 1 (included with item 6) O-RING, 15.1 X 1.60MM . . . . . . . . . 1 (included with item 6) O-RING, 12.1 X 1.60MM . . . . . . . . . 1 (included with item 6) CLAMP, SOLENOID . . . . . . . . . . . . 6 CAPSCREW . . . . . . . . . . . . . . . . . 12 WASHER, PLAIN. . . . . . . . . . . . . . 12

913230/DP0615

Transmission

634 Telehandler Drive Plate Group

1

2 6

2

3

5 4

Ref. No.

Part No.

01

NSS

02

NSS

03

L98316

913230/DP0615

Description

Qty. Req.

ASSY/DRIVE PLATE . . . . . . . . . . . . 1 (included in item 6) DRIVE PLATE . . . . . . . . . . . . . . . . . 2 (included in item 6) RING/DRIVE PLATE BACKING . . . 1

80

Ref. No.

Part No.

04 05 06

L99785 L99030 L98317

Description

Qty. Req.

SCREW/DRIVE PLATE MNTG . . . . 6 LOCKWASHER/DRIVEPLATE . . . . 6 KIT/DRIVE PLATE ASSY . . . . . . . . 1 (includes items 1 thru 5)

PRINTED IN U.S.A.

634 Telehandler

Transmission Modulation Valve Group

1 7 2 8 3

9

4

10 11

5 15

12

6

13 14

Ref. No.

Part No.

01 02 03 04 05 06 07 08

L98291 L98292 L98294 L98295 L98304 L98298 L98307 L98293

PRINTED IN U.S.A.

Description

Qty. Req.

HOUSING MODULATOR VALVE . . 1 O-RING . . . . . . . . . . . . . . . . . . . . . . 1 SPRING INNER. . . . . . . . . . . . . . . . 1 SPRING MIDDLE . . . . . . . . . . . . . . 1 SPRING OUTER . . . . . . . . . . . . . . . 1 SLEEVE-MODULATION VALVE . . . 1 O-RING . . . . . . . . . . . . . . . . . . . . . . 1 PIN STOP . . . . . . . . . . . . . . . . . . . . 1

81

Ref. No.

Part No.

09 10 11 12 13 14 15

L98303 L98958 L98300 L98302 L98301 L98956 L98957

Description

Qty. Req.

SPOOL ACCUMULATOR . . . . . . . . 1 SPOOL . . . . . . . . . . . . . . . . . . . . . . 1 SPRING . . . . . . . . . . . . . . . . . . . . . . 1 RETAINER. . . . . . . . . . . . . . . . . . . . 1 SPACER . . . . . . . . . . . . . . . . . . . . . 1 PIN-UPPER . . . . . . . . . . . . . . . . . . . 1 PIN-LOWER . . . . . . . . . . . . . . . . . . 1

913230/DP0615

Axles

634 Telehandler External Components

2 3

FRONT

LEFT

4

1

5

AXLE MODEL AND SERIAL NUMBER PLATE

6

7 10 8 9

11

RIGHT

22 Driveshaft info found in transmission section

14 15 20 13

12 Front axle (shown)

16 19 18 17

913230/DP0615

82

PRINTED IN U.S.A.

634 Telehandler

Axles External Components

Ref. No.

Part No.

01

NSS L63222 L45049 103225 L50253 L99951 103322 L50061 L50367 102587 103314 L50201 L50712 L68878 L69734 L50084

02a 03a 04a 05a 06a 07a 08a 09 10 11 12 13

PRINTED IN U.S.A.

Description

Qty. Req.

Ref. No.

Part No.

TIRE AND WHEEL ASY . . . . . . . . AR VALVE STEM. . . . . . . . . . . . . . . . . . 1 TIRE, 15.00X19.5 12 PLY . . . . . . . . 1 WHEEL ONLY (for tire L45049). . . . 1 3/8”-16 BUTTON HD BOLT . . . . . . . 6 FENDER . . . . . . . . . . . . . . . . . . . . . 1 FENDER MOUNT (LF/RR) . . . . . . . 1 3/8”-16 FLANGE LOCK NUT . . . . . 4 3/8”-16X1” BOLT . . . . . . . . . . . . . . . 4 NUT . . . . . . . . . . . . . . . . . . . . . . . . . 4 FENDER MOUNT . . . . . . . . . . . . . . 1 M20-2.5 CLASS 10 LOCK NUT . . . 4 3/4”-10X9” GR8 BOLT . . . . . . . . . . . 8 FRAME LEVEL MNT (front axle). . . 1 M22-1.5 WHEEL NUT . . . . . . . . . AR 3/4”-10 GR8 LOCK NUT . . . . . . . . . 8

14 15 16 17 18 19 20 21 22b

L68876 651543 L500543 L500544 L98355 L500496 L500542 NA 102668 L68849

a b

83

Description

Qty. Req.

PLATE, FRAME LEVEL. . . . . . . . . . 1 M20-2.50X130 C10.9 BOLT . . . . . . 4 THRUST BUSHING. . . . . . . . . . . . . 2 SUPPORT . . . . . . . . . . . . . . . . . . . . 2 GREASE FITTING. . . . . . . . . . . . . . 2 PLUG . . . . . . . . . . . . . . . . . . . . . . . . 2 REDUCTION BUSING . . . . . . . . . . 4 .............................0 AXLE ASSEMBLY, 212 FRONT (with internal park brake) . . 1 REAR. . . . . . . . . . . . . . . . . . . . . . . . 1

Available only on the left side of the front axle.

Does not include any other items shown in illustration.

913230/DP0615

Axles

634 Telehandler Steering Cylinder and Tie Rods (Front Axle)

RIGHT 1

2

3

FRONT LEFT

Ref. No.

Part No.

01

L500546

02

L500540 L500539 L500943

913230/DP0615

Description

Qty. Req.

Ref. No.

Part No.

ARTICULATED TIE ROD . . . . . . . . 1 (Right [Front Axle], Left [Rear Axle]) STEER CYLINDER . . . . . . . . . . . . . 1 STEER CYLINDER BOLT . . . . . . . 4 SEAL KIT . . . . . . . . . . . . . . . . . . . . 1

03a

L500541

a

L99969 Nut and pin kit for tie rod

84

Description

Qty. Req.

ARTICULATED TIE ROD . . . . . . . . 1 (Left [Front Axle], Right [Rear Axle])

PRINTED IN U.S.A.

634 Telehandler

Axles

Steering Cylinder and Tie Rods (Rear Axle)

LEFT FRONT 1

2

3

RIGHT

Ref. No.

Part No.

01

L500546

02

L500540 L500539 L500943

PRINTED IN U.S.A.

Description

Qty. Req.

Ref. No.

Part No.

ARTICULATED TIE ROD . . . . . . . . 1 (Right [Front Axle], Left [Rear Axle]) STEER CYLINDER . . . . . . . . . . . . . 1 STEER CYLINDER BOLT . . . . . . . 4 SEAL KIT . . . . . . . . . . . . . . . . . . . . 1

03a

L500541

a

L99969 Nut and pin kit for tie rod

85

Description

Qty. Req.

ARTICULATED TIE ROD . . . . . . . . 1 (Left [Front Axle], Right [Rear Axle])

913230/DP0615

Axles

634 Telehandler Differential Housing Group (Front Axle)

Ref. No.

Part No.

01 02 03 04 05

L98417 L500451 102573 102574 L500454

913230/DP0615

Description

Qty. Req.

Ref. No.

Part No.

O-RING . . . . . . . . . . . . . . . . . . . . . . 3 INTERMEDIATE COVER . . . . . . . . 1 HOUSING . . . . . . . . . . . . . . . . . . . . 1 COVER . . . . . . . . . . . . . . . . . . . . . . 1 VENT . . . . . . . . . . . . . . . . . . . . . . . . 1

06 07 08 09

NA 102575 102576 L98373

86

Description

Qty. Req.

.............................0 PLUG . . . . . . . . . . . . . . . . . . . . . . . . 1 MAGNETIC PLUG. . . . . . . . . . . . . . 1 CIRCLIP. . . . . . . . . . . . . . . . . . . . . . 1

PRINTED IN U.S.A.

634 Telehandler

Axles

Differential Housing Group (Rear Axle)

2 4

3

5

6

7 1 8

6 1 1

Ref. No.

Part No.

01 02 03 04

L98417 L500451 L500452 L500453

PRINTED IN U.S.A.

Description

Qty. Req.

Ref. No.

Part No.

O-RING . . . . . . . . . . . . . . . . . . . . . . 3 INTERMEDIATE COVER . . . . . . . . 1 HOUSING . . . . . . . . . . . . . . . . . . . . 1 COVER . . . . . . . . . . . . . . . . . . . . . . 1

05 06 07 08

L500454 L500455 L98318 L500456

87

Description

Qty. Req.

VENT . . . . . . . . . . . . . . . . . . . . . . . . 1 SEAL WASHER . . . . . . . . . . . . . . . . 2 PLUG . . . . . . . . . . . . . . . . . . . . . . . . 1 MAGNETIC PLUG. . . . . . . . . . . . . . 1

913230/DP0615

Axles

634 Telehandler Brake Group (Front Axle)

1 23

2

22

4

25 26

5

19

10 3

18 6

14

7

8 9 11 21

20 17

12 13 15

16 24

Ref. No.

Part No.

01 02 03 04 05 06 07 08 09 10 11 12 13 14

102617 102618 102619 102620 102621 102622 102623 L98368 102624 102625 102626 102627 102628 L500527

913230/DP0615

Description

Qty. Req.

SPACER . . . . . . . . . . . . . . . . . . . . . 2 SPRING . . . . . . . . . . . . . . . . . . . . . . 4 PISTON . . . . . . . . . . . . . . . . . . . . . . 2 O-RING . . . . . . . . . . . . . . . . . . . . . . 2 O-RING . . . . . . . . . . . . . . . . . . . . . . 4 BACKUP RING . . . . . . . . . . . . . . . . 4 COVER . . . . . . . . . . . . . . . . . . . . . . 2 O-RING . . . . . . . . . . . . . . . . . . . . . . 2 BACKUP RING . . . . . . . . . . . . . . . . 2 PISTON . . . . . . . . . . . . . . . . . . . . . . 2 INTERMEDIATE BRAKE DISC . . . . 2 SPRING . . . . . . . . . . . . . . . . . . . . . . 6 ADJUSTING BOLT . . . . . . . . . . . . . 6 BRAKE DISC. . . . . . . . . . . . . . . . . . 8

Ref. No.

Part No.

15 16 17 18 19 20 21 22 23 24

L500536 103390 103391 103392 102632 102633 102634 L98430 L500496 102635 102636 102637 102638 102639

25 26

88

Description

Qty. Req.

INTERMEDIATE BRAKE DISC . . . . 8 SPACER . . . . . . . . . . . . . . . . . . . . . 2 BOLT . . . . . . . . . . . . . . . . . . . . . . . . 4 ADJUSTING BOLT . . . . . . . . . . . . . 6 SPRING . . . . . . . . . . . . . . . . . . . . . . 6 NUT . . . . . . . . . . . . . . . . . . . . . . . . . 4 LOCK WASHER . . . . . . . . . . . . . . . 4 BLEEDING BOLT . . . . . . . . . . . . . . 4 PLUG . . . . . . . . . . . . . . . . . . . . . . . . 4 SHIM (20mm) . . . . . . . . . . . . . . . . . 2 SHIM (30mm) . . . . . . . . . . . . . . . . . 2 SHIM (50mm) . . . . . . . . . . . . . . . . . 2 BOLT . . . . . . . . . . . . . . . . . . . . . . . . 4 SEAL WASHER . . . . . . . . . . . . . . . . 4

PRINTED IN U.S.A.

634 Telehandler

Axles Brake Group (Rear Axle)

10

2 3 1

4 5

12 14 11 6 7 9 8 13

Ref. No.

Part No.

01 02 03 04 05 06 07 08

L500527 L500528 L500529 NSS L500531 L500532 L500533 L500534

PRINTED IN U.S.A.

Description

Qty. Req.

Ref. No.

Part No.

BRAKE DISC. . . . . . . . . . . . . . . . . . 6 ADJUSTING BOLT . . . . . . . . . . . . . 6 SPRING . . . . . . . . . . . . . . . . . . . . . . 6 PISTON . . . . . . . . . . . . . . . . . . . . . . 2 SPRING . . . . . . . . . . . . . . . . . . . . . . 6 BACK-UP RING. . . . . . . . . . . . . . . . 2 O-RING . . . . . . . . . . . . . . . . . . . . . . 2 BACK-UP RING. . . . . . . . . . . . . . . . 2

09 10 11 12 13 14

L500535 L500536 L98430 L500496 L500537 L500538

89

Description

Qty. Req.

O-RING . . . . . . . . . . . . . . . . . . . . . . 2 INTERMEDIATE BRAKE DISC . . . . 8 BLEEDING BOLT . . . . . . . . . . . . . . 2 PLUG . . . . . . . . . . . . . . . . . . . . . . . . 2 DOWEL . . . . . . . . . . . . . . . . . . . . . . 2 PISTON . . . . . . . . . . . . . . . . . . . . . . 2 (includes items 4-9)

913230/DP0615

Front Axle

634 Telehandler Outer End Group 4

5

5 6

FRONT

3 1 2

8

31 9

7 10 30 FRONT AXLE

20

11

21

23

12 13

22

24

14

16 15

25 27 28

26 29 30, 31 37

35

17

36 38

18 39

33

19

36 27

41

29

42

32 34

44 43

24

45 46

23 40

47

51 50 49

913230/DP0615

90

48

8

PRINTED IN U.S.A.

634 Telehandler

Front Axle Outer End Group

Ref. No.

Part No.

01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26

L500483 L500484 103394 102614 L500487 102615 103393 102575 102576 L500488 L98372 L98373 L98371 L500489 L500490 103395 NSS 105958 L500492 102587 102583 102893 L500496 L98355 103398 L500523 L500524 L500525

PRINTED IN U.S.A.

Description

Qty. Req.

Ref. No.

Part No.

NUT . . . . . . . . . . . . . . . . . . . . . . . . . 2 BOLT . . . . . . . . . . . . . . . . . . . . . . . . 2 BOLT . . . . . . . . . . . . . . . . . . . . . . . 24 STUD . . . . . . . . . . . . . . . . . . . . . . . . 8 WASHER . . . . . . . . . . . . . . . . . . . . 32 NUT . . . . . . . . . . . . . . . . . . . . . . . . . 8 AXLE CASE. . . . . . . . . . . . . . . . . . . 2 PLUG . . . . . . . . . . . . . . . . . . . . . . . . 4 MAGNET PLUG. . . . . . . . . . . . . . . . 2 REDUCTION BUSHING (set) . . . . . 2 CIRCLIP. . . . . . . . . . . . . . . . . . . . . . 2 CIRCLIP. . . . . . . . . . . . . . . . . . . . . . 2 BALL BEARING. . . . . . . . . . . . . . . . 2 SEAL . . . . . . . . . . . . . . . . . . . . . . . . 2 O-RING . . . . . . . . . . . . . . . . . . . . . . 2 JOINT ASSEMBLY . . . . . . . . . . . . . 2 (included as part of item 18) . . . . . . 0 SEAL/DUST EXCLUDER . . . . . . . . 2 THRUST BUSHING. . . . . . . . . . . . . 2 NUT . . . . . . . . . . . . . . . . . . . . . . . . . 5 WASHER . . . . . . . . . . . . . . . . . . . . . 8 STUD . . . . . . . . . . . . . . . . . . . . . . . . 8 PLUG . . . . . . . . . . . . . . . . . . . . . . . . 4 GREASE FITTING. . . . . . . . . . . . . . 4 PIVOT PIN . . . . . . . . . . . . . . . . . . . . 2 SHIM . . . . . . . . . . . . . . . . . . . . . . . . 2 SHIM . . . . . . . . . . . . . . . . . . . . . . . . 2 SHIM . . . . . . . . . . . . . . . . . . . . . . . . 2

27 28 29 30

NSS 103396 L500499 L500501

31

L500504

32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49

L500498 L500500 L500494 L500505 L500506 102601 L500508 L98417 L500519 L500509 L500510 L500522 L500511 L500512 L500513 103399 L500515 103401

50 51

L500518 L500517

91

Description

Qty. Req.

(not used on this axle) . . . . . . . . . . . 0 BUSHING . . . . . . . . . . . . . . . . . . . . 2 SEAL . . . . . . . . . . . . . . . . . . . . . . . . 4 STEERING CASE . . . . . . . . . . . . . . 1 (includes item 19) STEERING CASE . . . . . . . . . . . . . . 1 (includes item 19) PIVOT PIN (set). . . . . . . . . . . . . . . . 2 BEARING. . . . . . . . . . . . . . . . . . . . . 2 BOLT . . . . . . . . . . . . . . . . . . . . . . . 12 SEAL . . . . . . . . . . . . . . . . . . . . . . . . 2 BEARING. . . . . . . . . . . . . . . . . . . . . 4 WHEEL STUD . . . . . . . . . . . . . . . . 20 WHEEL HUB . . . . . . . . . . . . . . . . . . 2 O-RING . . . . . . . . . . . . . . . . . . . . . . 2 CIRCLIP. . . . . . . . . . . . . . . . . . . . . . 2 RING GEAR . . . . . . . . . . . . . . . . . . 2 RING GEAR SUPPORT . . . . . . . . . 2 LOCKING PLATE . . . . . . . . . . . . . . 2 CIRCLIP. . . . . . . . . . . . . . . . . . . . . . 8 PLANET GEAR . . . . . . . . . . . . . . . . 8 BEARING. . . . . . . . . . . . . . . . . . . . . 8 PLANET GEAR CARRIER . . . . . . . 2 COUNTERSUNK BOLT. . . . . . . . . . 4 PLANET GEAR CARRIER . . . . . . . 2 (includes items 41-48) NUT . . . . . . . . . . . . . . . . . . . . . . . . 16 STUD . . . . . . . . . . . . . . . . . . . . . . . 16

913230/DP0615

Front Axle

634 Telehandler Differential Group

913230/DP0615

92

PRINTED IN U.S.A.

634 Telehandler

Front Axle Differential Group

Ref. No.

Part No.

01 02

L500457 L500459 L500460 L500461 L500462 L500463 L98380 L500464 L500465 L500466 L500467 L500468 L500469 103402 L500471

03 04 05 06 07 08 09 10 11 12

PRINTED IN U.S.A.

Description

Qty. Req.

Ref. No.

Part No.

O-RING . . . . . . . . . . . . . . . . . . . . . . 1 SHIM . . . . . . . . . . . . . . . . . . . . . . . . 1 SHIM . . . . . . . . . . . . . . . . . . . . . . . . 1 SHIM . . . . . . . . . . . . . . . . . . . . . . . . 1 SHIM . . . . . . . . . . . . . . . . . . . . . . . . 1 BEVEL GEAR SET . . . . . . . . . . . . . 1 TAPER ROLLER BEARING . . . . . . 2 RING NUT . . . . . . . . . . . . . . . . . . . . 2 CYLINDER BOLT . . . . . . . . . . . . . . 4 CYLINDER BOLT . . . . . . . . . . . . . . 2 BOLT . . . . . . . . . . . . . . . . . . . . . . . 12 FRICTION WASHER . . . . . . . . . . . . 2 DIFFERENTIAL SIDE GEAR . . . . . 2 PIN. . . . . . . . . . . . . . . . . . . . . . . . . . 4 CIRCLIP. . . . . . . . . . . . . . . . . . . . . . 4

13 14 15 16 17

L500472 L500473 L500474 L500475 L98404 L98406 L500476 L500477 L500478 L98396 L98395 NA 102863 L500480 L500481

18 19 20 21 22 23 24

93

Description

Qty. Req.

FRICTION WASHER . . . . . . . . . . . . 4 DIFFERENTIAL PINION . . . . . . . . . 4 DIFFERENTIAL CARRIER . . . . . . . 1 TAPER ROLLER BEARING . . . . . . 2 SHIM . . . . . . . . . . . . . . . . . . . . . . . . 1 SHIM . . . . . . . . . . . . . . . . . . . . . . . . 1 SHIM . . . . . . . . . . . . . . . . . . . . . . . . 1 SHIM . . . . . . . . . . . . . . . . . . . . . . . . 1 SPACER . . . . . . . . . . . . . . . . . . . . . 1 RING NUT . . . . . . . . . . . . . . . . . . . . 1 SEAL . . . . . . . . . . . . . . . . . . . . . . . . 1 .............................0 FLANGE . . . . . . . . . . . . . . . . . . . . . 1 NUT . . . . . . . . . . . . . . . . . . . . . . . . . 1 CIRCLIP. . . . . . . . . . . . . . . . . . . . . . 4

913230/DP0615

Rear Axle

634 Telehandler Outer End Group

FRONT

5 3

4 1 2

25

13

14 8 15 47 7 16 6 17

9 10

49 12

24

19 21,26 27 28

29

20 1

44

48

22 11

28

19

45

23

30 31

2

32

18

13

33

16

46

15

34 35 36 50

43

37

38 41 42 40

FRONT

39

25

21

26 REAR AXLE

913230/DP0615

94

PRINTED IN U.S.A.

634 Telehandler

Rear Axle Outer End Group

Ref. No.

Part No.

01 02 03 04 05

L500483 L500484 L500485 L500486 L500488

06 07 07 09 10 11

L500489 L98371 L98372 L500490 L500491 L500492

12 13 14 15 16 17

L500493 L500494 L500495 L500496 L98355 L500497

18

L500498

19 20 21

L500499 L500500 L500501

22 23 24 25 26

105958 NSS L500456 L98318 L500504

PRINTED IN U.S.A.

Description

Qty. Req.

Ref. No.

Part No.

NUT . . . . . . . . . . . . . . . . . . . . . . . . . 2 STEERING ADJUST BOLT . . . . . . . 2 AXLE CASE. . . . . . . . . . . . . . . . . . . 2 BOLT . . . . . . . . . . . . . . . . . . . . . . . 32 REDUCTION BUSHING . . . . . . . . . 2 (includes items 6-9, and 47) SEAL . . . . . . . . . . . . . . . . . . . . . . . . 2 BALL BEARING. . . . . . . . . . . . . . . . 2 CIRCLIP. . . . . . . . . . . . . . . . . . . . . . 2 O-RING . . . . . . . . . . . . . . . . . . . . . . 2 JOINT ASSEMBLY . . . . . . . . . . . . . 2 THRUST BUSHING. . . . . . . . . . . . . 2 (included with items 21 and 26) OUTER RACE . . . . . . . . . . . . . . . . . 2 BOLT . . . . . . . . . . . . . . . . . . . . . . . 20 COVER . . . . . . . . . . . . . . . . . . . . . . 2 PLUG . . . . . . . . . . . . . . . . . . . . . . . . 4 GREASE FITTING. . . . . . . . . . . . . . 2 PIVOT PIN . . . . . . . . . . . . . . . . . . . . 2 (includes item 16) PIVOT PIN . . . . . . . . . . . . . . . . . . . . 2 (includes items 16, 19 and 20) SEAL . . . . . . . . . . . . . . . . . . . . . . . . 2 ARTICULATION. . . . . . . . . . . . . . . . 2 STEERING CASE . . . . . . . . . . . . . . 1 (includes item 11) SEAL . . . . . . . . . . . . . . . . . . . . . . . . 2 (included with item 22) MAGNETIC PLUG. . . . . . . . . . . . . . 2 PLUG . . . . . . . . . . . . . . . . . . . . . . . . 4 STEERING CASE . . . . . . . . . . . . . . 1 (includes item 11)

27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49

L500505 L500506 L500507 L500508 L98417 L500509 L500510 L500511 L500512 L500513 L69734 L500455 L500515 L500516 L500517 L500518 L500519 L500554 L500521 L500522 L98373 L500555 L500523 L500524 L500525 103401

50

95

Description

Qty. Req.

SEAL . . . . . . . . . . . . . . . . . . . . . . . . 2 BEARING. . . . . . . . . . . . . . . . . . . . . 4 WHEEL STUD . . . . . . . . . . . . . . . . 16 WHEEL HUB . . . . . . . . . . . . . . . . . . 2 O-RING . . . . . . . . . . . . . . . . . . . . . . 2 RING GEAR . . . . . . . . . . . . . . . . . . 2 RING GEAR SUPPORT . . . . . . . . . 2 CIRCLIP. . . . . . . . . . . . . . . . . . . . . . 8 PLANET GEAR . . . . . . . . . . . . . . . . 8 BEARING. . . . . . . . . . . . . . . . . . . . . 8 WHEEL NUT . . . . . . . . . . . . . . . . . 16 SEAL WASHER . . . . . . . . . . . . . . . . 6 COUNTERSUNK BOLT. . . . . . . . . . 4 PLANET GEAT CARRIER . . . . . . . . 2 STUD . . . . . . . . . . . . . . . . . . . . . . . 16 NUT . . . . . . . . . . . . . . . . . . . . . . . . 16 CIRCLIP. . . . . . . . . . . . . . . . . . . . . . 2 ADJUSTING BOLT . . . . . . . . . . . . . 4 NUT . . . . . . . . . . . . . . . . . . . . . . . . . 4 LOCKING PLATE . . . . . . . . . . . . . . 2 CIRCLIP. . . . . . . . . . . . . . . . . . . . . . 2 SPACER . . . . . . . . . . . . . . . . . . . . . 2 SHIM - .15mm . . . . . . . . . . . . . . . . . 2 SHIM - .20mm . . . . . . . . . . . . . . . . . 2 SHIM - .50mm . . . . . . . . . . . . . . . . . 2 PLANET GEAR CARRIER . . . . . . . 2 (includes items 32-36, 40-41)

913230/DP0615

Rear Axle

634 Telehandler Differential Group

7

8

24

12

13

11

10

14

6

12 24

5 4

11

9 11 12

16

15

24

3

18

13

4 13

16 20

12 24

21

7

13

14 11

9

22 5 1

17 2

23

913230/DP0615

19

96

PRINTED IN U.S.A.

634 Telehandler

Rear Axle Differential Group

Ref. No.

Part No.

01 02

L500457 L500458 L500459 L500460 L500461 L500462 L500463 L98380 L500464 L500465 L500466 L500467 L500468 L500469 L500470 L500471

03 04 05 06 07 08 09 10 11 12

PRINTED IN U.S.A.

Description

Qty. Req.

Ref. No.

Part No.

O-RING . . . . . . . . . . . . . . . . . . . . . . 1 SHIM . . . . . . . . . . . . . . . . . . . . . . . . 1 SHIM . . . . . . . . . . . . . . . . . . . . . . . . 1 SHIM . . . . . . . . . . . . . . . . . . . . . . . . 1 SHIM . . . . . . . . . . . . . . . . . . . . . . . . 1 SHIM . . . . . . . . . . . . . . . . . . . . . . . . 1 BEVEL GEAR SET . . . . . . . . . . . . . 1 TAPER ROLLER BEARING . . . . . . 2 RING NUT . . . . . . . . . . . . . . . . . . . . 2 CYLINDER BOLT . . . . . . . . . . . . . . 4 CYLINDER BOLT . . . . . . . . . . . . . . 2 BOLT . . . . . . . . . . . . . . . . . . . . . . . 12 FRICTION WASHER . . . . . . . . . . . . 2 DIFFERENTIAL SIDE GEAR . . . . . 2 PIN W/CLIP (includes item 12) . . . . 4 CIRCLIP. . . . . . . . . . . . . . . . . . . . . . 4

13 14 15 16 17

L500472 L500473 L500474 L500771 L98404 L98406 L500476 L500477 L500478 L98396 L98395 L98394 L500479 L500480 L500481

18 19 20 21 22 23 24

97

Description

Qty. Req.

FRICTION WASHER . . . . . . . . . . . . 4 DIFFERENTIAL PINION . . . . . . . . . 4 DIFFERENTIAL CARRIER . . . . . . . 1 TAPER ROLLER BEARING . . . . . . 2 SHIM . . . . . . . . . . . . . . . . . . . . . . . . 1 SHIM . . . . . . . . . . . . . . . . . . . . . . . . 1 SHIM . . . . . . . . . . . . . . . . . . . . . . . . 1 SHIM . . . . . . . . . . . . . . . . . . . . . . . . 1 SPACER . . . . . . . . . . . . . . . . . . . . . 1 RING NUT . . . . . . . . . . . . . . . . . . . . 1 SEAL . . . . . . . . . . . . . . . . . . . . . . . . 1 COVERPLATE. . . . . . . . . . . . . . . . . 1 FLANGE . . . . . . . . . . . . . . . . . . . . . 1 NUT . . . . . . . . . . . . . . . . . . . . . . . . . 1 CIRCLIP. . . . . . . . . . . . . . . . . . . . . . 4

913230/DP0615

Boom

634 Telehandler Outer Boom Section 35

34

10

1

FRONT 32 33

27 30

2

3

31

4

36

5 6

27 29

7

42

28 43

B 23

8

24

9

27 25

10

22 26

25 12 11

21 13

14

15

15 20 16

913230/DP0615

98

19 18 17

16

REAR

PRINTED IN U.S.A.

634 Telehandler

Boom Outer Boom Section

Ref. No.

Part No.

01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21

L68350 L70242 L65640 L50141 L52048 L65638 L50491 L50380 L50152 L50612 L63169 L63173 L63131 L50226 L68006 L63017 L520004 L50878 L68358 L68348 L63099 L50462 L520019 L63694 L50367 L50147 L61708

22

23

Description

Qty. Req.

Ref. No.

Part No.

Description

Qty. Req.

OUTER SECT. WELDMENT . . . . . . 1 5/16”-18 NUTSERT . . . . . . . . . . . . . 2 PLATE, BOOM ANGLE IND. . . . . . . 1 5/16” FLAT WASHER . . . . . . . . . . . 2 5/16”-18X1” BTNHD BOLT . . . . . . . 2 INCLINOMETER-ANGLE IND. . . . . 1 #8X5/8” RND HD MACH.SCREW. . 2 1/2”-20X1-1/4” BOLT . . . . . . . . . . . . 2 1/2” LOCK WASHER . . . . . . . . . . . . 2 PIN, COTTER 1/16”X3/4” . . . . . . . . 6 PIN, OUTER BOOM CLEVIS . . . . . 1 CLEVIS, OUTER BOOM . . . . . . . . . 1 REAR OUTER COVER . . . . . . . . . . 1 5/16”-18X1” SELF TAP SCREW . . . 4 BUSHING 2.5IDX2.75ODX4” . . . . . 2 LIFT CYL. PIVOT BUSHING . . . . . . 2 5/16”-18 NYLON INSERT NUT . . . . 4 5/16”-18X3” STUD. . . . . . . . . . . . . . 4 CUSHION TOP PLATE . . . . . . . . . . 2 .88 HOSE CUSHION SINGLE . . . . 4 PIN, PIVOT PIN. . . . . . . . . . . . . . . . 1 CAPSCREW 1/2-13X5 . . . . . . . . . . 1 NYLON INSERT NUT 1/2-13 . . . . . 1 EXT. CYL. BRACKET . . . . . . . . . . . 1 3/8”-16X1” BOLT . . . . . . . . . . . . . . . 2 3/8” LOCK WASHER . . . . . . . . . . . . 2 SLIDE PAD 5/8”X4”X6” . . . . . . . . . . 2

24 25 26 27 28 29 30 31 32 33 34a 35 36 37b 38b 39b 40b 41b 42 43

L62715 L50251 L50367 L50147 L61709 L62733 L50403 L64143 L50261 L63167 L63166 L50086 L71748 103333 L70040 L50145 L50061 L50403 103330 103331

FLAT-BOLT LOCK . . . . . . . . . . . . . . 2 3/8”-16X3/4” BOLT . . . . . . . . . . . . . 6 3/8”-16X1” BOLT . . . . . . . . . . . . . . . 2 3/8” LOCK WASHER . . . . . . . . . . . 12 SLIDE PAD 5/8”X3”X4” . . . . . . . . . . 4 SHIM .06”X3”X4” . . . . . . . . . . . . . . . 2 3/8”-16X1-1/4” BOLT . . . . . . . . . . . . 4 SHIM 1/2”X3”X4” . . . . . . . . . . . . . . . 2 3/8”-16X1-1/2” BOLT . . . . . . . . . . . . 4 PIN, CLEVIS ADJUSTMENT. . . . . . 2 CLEVIS, CHAIN ADJUSTMENT . . . 2 3/4”-10 NUT. . . . . . . . . . . . . . . . . . . 4 TOP CLAMP PLATE . . . . . . . . . . . . 1 BRACKET, LIGHT MOUNT . . . . . . . 1 WORKLIGHT . . . . . . . . . . . . . . . . . . 2 3/8” FLAT WASHER . . . . . . . . . . . . 4 3/8”-16 WHIZ LOCK NUT . . . . . . . . 4 3/8”-16X1-1/4” BOLT . . . . . . . . . . . . 2 CLAMP, BOOM HOSES . . . . . . . . AR CLAMP, BOOM W/INSERT . . . . . AR

00b

L70462

--- ITEMS NOT SHOWN --WIRE HARNESS, WORKLIGHT . . . 1

a b

Refer to Inner Boom Section for boom chains.

When equipped with Optional Boom Work Lights.

(Refer to illustration below.)

38

40 39

40 41

39

Optional Boom Work Lights

37

(mounts to front of boom; reference B on facing page)

PRINTED IN U.S.A.

99

913230/DP0615

Boom

634 Telehandler Intermediate Boom Section 12 8

11 10

13

9

1

8

14

2 3 7 15

FRONT

4 5

6

16 17 18

19 21

20 17 16 19

12 8

11 10

22

9 8 27

13

23 2

24

25

28

26

29 16

21

19 17 19 17

21

16 19 16 21

REAR

1

913230/DP0615

100

PRINTED IN U.S.A.

634 Telehandler

Boom

Intermediate Boom Section Ref. No.

Part No.

01 02 03 04 05 06 07 08 09 10 11 12 13 14 15

L68744 L63006 L50228 L50207 L520004 L520005 L52026 L68697 L63158 L63157 L63153 L50273 L520005 L68695 L50367

Description

Qty. Req.

Ref. No.

Part No.

INTERMEDIATE SECT WLDMNT. . 1 TRAY, INTERMEDIATE . . . . . . . . . . 1 5/16”-18X1/2” BOLT . . . . . . . . . . . . 1 CLAMP, VINLYL .69 DBL . . . . . . . . 1 5/16”X18 NYLON INSERT NUT . . . 1 3/8”-16 NYLON INSERT NUT . . . . . 2 3/8”-16X1-1/4” BOLT . . . . . . . . . . . . 2 WASHER, CHAIN SHEAVE . . . . . . 6 RING, BEARING-INNER . . . . . . . . . 3 BEARING, BOOM SHEAVE . . . . . . 3 SHEAVE, CHAIN . . . . . . . . . . . . . . . 3 3/8”-16X2-3/4” BOLT . . . . . . . . . . . . 2 3/8”-16 NYLON INSERT NUT . . . . . 2 PIN, FRONT SHEAVE . . . . . . . . . . . 1 3/8”-16X1” BOLT . . . . . . . . . . . . . . . 4

16 17 18 19 20 21 22 23 24 25 26 27 28 29

L62715 L62734 L62733 L50251 L50147 L61709 L50261 L50147 L68696 L63239 L61699 L61708 L62731 L62732

Description

Qty. Req.

FLAT-BOLT LOCK . . . . . . . . . . . . . 12 SHIM, .105”X3”X4” . . . . . . . . . . . . . 8 SHIM, .06”X3”X4” . . . . . . . . . . . . . . 2 3/8”-16X3/4” BOLT . . . . . . . . . . . . 28 3/8” LOCK WASHER . . . . . . . . . . . . 8 SLIDE PAD, 5/8”X3”X4”. . . . . . . . . 12 3/8”-16X1-1/2” BOLT . . . . . . . . . . . . 1 3/8” LOCK WASHER . . . . . . . . . . . . 1 PIN, REAR SHEAVE . . . . . . . . . . . . 1 SPACER, TRAY BRACKET. . . . . . . 1 SLIDE PAD, 2”X3” . . . . . . . . . . . . . . 1 SLIDE PAD, 5/8”X4”X6”. . . . . . . . . . 2 SHIM, .06”X4”X6” . . . . . . . . . . . . . . 2 SHIM, .105”X4”X6” . . . . . . . . . . . . . 2

Note: Refer to Inner Boom Section for boom chains.

PRINTED IN U.S.A.

101

913230/DP0615

Boom

634 Telehandler Inner Boom Section

REAR

3 5 14 6

8

17

15

12

7

1

16

13 9 10 11

2

18 19

7 4

21

27 26

20

10 7

9

11 25

9 24 23

22

22

FRONT

913230/DP0615

102

PRINTED IN U.S.A.

634 Telehandler

Boom Inner Boom Section

Ref. No.

Part No.

01 02 03 04 05 06 07 08 09 10 11 12 13 14 15a 16 17 18b 19

L68762 L63005 L71748 L61699 103330 103331 L50251 L50147 L61709 L62734 L62715 L66783 L66782 L66780 L63156 L50612 L63168 L63156 L63166

PRINTED IN U.S.A.

Description

Qty. Req.

Ref. No.

Part No.

INNER BOOM WELDMENT . . . . . . 1 HOSE TRAY, INNER BOOM . . . . . . 1 TOP PLATE, HOSE CLAMP . . . . . . 1 SLIDE PAD 2”X3” . . . . . . . . . . . . . . 1 CLAMP, BOOM HOSES . . . . . . . . . 1 CLAMP, BOOM W/INSERT . . . . . . 1 3/8”-16X3/4” BOLT . . . . . . . . . . . . 17 3/8” LOCK WASHER . . . . . . . . . . . . 1 SLIDE PAD 5/8”X3”X4” . . . . . . . . . . 4 SHIM .105”X3”X4” . . . . . . . . . . . . . . 2 FLAT-BOLT LOCK . . . . . . . . . . . . . . 8 SHIM .105”X3”X8” . . . . . . . . . . . . . . 2 SHIM .06”X3”X8” . . . . . . . . . . . . . . . 2 SLIDE PAD 3”x8”. . . . . . . . . . . . . . . 2 CHAIN, BOOM LEAF . . . . . . . . . . . 2 PIN, COTTER 1/16”X3/4” . . . . . . . . 4 PIN, INNER BOOM CLEVIS . . . . . . 1 CHAIN, BOOM LEAF . . . . . . . . . . . 1 CLEVIS, CHAIN ADJUSTMENT . . . 1

20 21 22 23 24 25 26 27

L63167 L50086 L63017 L50877 L63716 L63715 L520005 L52026

a

Attaches from the rear of the inner boom to the chain adjustment clevis’ located on the front of the outer boom section. (Refer to Outer Boom Section, item #34, chain adjustment clevis.)

b

Attaches from item #19 (chain adjustment clevis) to outer boom clevis. (Refer to Outer Boom Section, item #12, outer boom clevis.)

103

Description

Qty. Req.

PIN, CLEVIS ADJUSTMENT. . . . . . 1 3/4”-10 NUT. . . . . . . . . . . . . . . . . . . 2 BUSHING . . . . . . . . . . . . . . . . . . . . 2 5/16”-18X2-1/4” STUD. . . . . . . . . . . 2 CUSHION, HOSE-TWIN .68 . . . . . . 2 PLATE, TWIN CUSHION TOP . . . . 1 3/8”-16 NYLON INSERT NUT . . . . . 2 3/8”-1-1/4” BOLT . . . . . . . . . . . . . . . 2

913230/DP0615

Boom

634 Telehandler Quickattach Assembly

FRONT

3 1 4

2

5

14 13

Tilt Cylinder

3 6 7

8 9 12 2

11 10 15

913230/DP0615

9

104

PRINTED IN U.S.A.

634 Telehandler

Boom Quickattach Assembly

Ref. No.

Part No.

01 02 03 04 05 06 07 08

L98700 L520005 L50273 L63274 L63017 L63272 L63018

09 10c 11c 12

L63013 104128 L66456 NSS NSS L50646

PRINTED IN U.S.A.

Description

Qty. Req.

Ref. No.

Part No.

Description

Qty. Req.

QUICKATTACH WELDMENT . . . . . 1 3/8”-16 NYLON INSERT NUT . . . . . 3 3/8”-16X2-3/4” BOLT . . . . . . . . . . . . 3 PIN, TAPPED 1-1/2” DIA . . . . . . . . . 2 BUSHING . . . . . . . . . . . . . . . . . . . . 2 PIN, TILT CYL.(ROD END) . . . . . . . 1 BUSHING, TILT CYL (ROD END) . . 1 TILT CYLINDER . . . . . . . . . . . . . . . 1 Note a Note b BUSHING, LOCK PIN . . . . . . . . . . . 2 PIN, LOCK . . . . . . . . . . . . . . . . . . . 1 QUICKATTACH LOCK WLDMNT . . 1 3/16”X1-3/4” ROLL PIN . . . . . . . . . . 1

13 14 15

L65097 L65098 L63957

00

L66613

a b c

SN 71189 and before - refer to P/N stamped on cyl.

SN 71190 and up - refer to P/N stamped on cyl.

Not sold seperately, order item #15

105

913230/DP0615

LOCK SPRING . . . . . . . . . . . . . . . . 1 SPRING MOUNT. . . . . . . . . . . . . . . 1 LOCK AND PIN ASSEMBLY . . . . . . 1 (includes items 10-11) -- ITEMS NOT SHOWN -DECAL, UNLOCKED . . . . . . . . . . . 1 (adheres to item #11)

Hydraulics

634 Telehandler Hydraulic Pump and Flow Divider 1

FRONT

5 2 6

10

11 12 3

9 4

7 13

8 10

14

10

20 15

19

21

18

14

17

16

913230/DP0615

106

PRINTED IN U.S.A.

634 Telehandler

Hydraulics

Hydraulic Pump and Flow Divider Ref. No.

Part No.

01 02 03 04a 05 06 07 08 09 10 11 12 13

L445014 L63309 L46865 103130 L50184 L50283 L62842 L69930 L64660 L445012 L68802 102836 L63384

Description

Qty. Req.

Ref. No.

Part No.

Description

Qty. Req.

ADAP, -20ORM -24JICM 90DEG . . 1 HOSE, -24 A24/A24 35” . . . . . . . . . 1 GASKET, HYD PUMP . . . . . . . . . . . 1 HYDRAULIC PUMP . . . . . . . . . . . . 1 1/2” FLAT WASHER . . . . . . . . . . . . 2 1/2”-13X1-1/4” BOLT . . . . . . . . . . . . 2 ADAP, -4ORM -6JICM 90 DEG . . . . 1 HOSE, -4 A6/A6 46” . . . . . . . . . . . . 1 ADAP, -8 RUN TEE . . . . . . . . . . . . . 1 ADAP, -12ORM -12JICM 45 DEG . . 3 HOSE, -12 A12/A12 17” . . . . . . . . . 1 HOSE, -6 A8/DS6 19” . . . . . . . . . . . 1 HOSE, -6 A8/DS8 40” . . . . . . . . . . . 1

14 15a 16 17 18b 19c 20 21

L444002 102313 103368 103317 103318 L63381 L63406 L445004

a

Refer to hydraulic component section for a list of components.

b

Standard (not equipped with WPS).

c

Option (when equipped with WPS).

ADAP, -6ORM -6JICM STR . . . . . AR FLOW DIVIDER. . . . . . . . . . . . . . . . 1 HOSE, -6 A6/DS6 52” . . . . . . . . . . . 1 HOSE, -6 A6/A6 28” . . . . . . . . . . . . 1 HOSE, -4 A6/DS6 52” . . . . . . . . . . . 1 HOSE, -4A6/A6 15” . . . . . . . . . . . . . 1 HOSE, -12 A12/DS12 114” . . . . . . . 1 ADAP, -6ORM -6JICM 45 DEG . . . . 1

HOSE LOCATOR 02 08 11 12 13 16 17 18b 19c 20

HYDRAULIC PUMP HYDRAULIC PUMP HYDRAULIC PUMP HYDRAULIC PUMT HYDRAULIC PUMP FLOW DIVIDER PORT “T” FLOW DIVIDER PORT “PB” FLOW DIVIDER PORT “J” FLOW DIVIDER PORT “J” FLOW DIVIDER PORT “EF”

PRINTED IN U.S.A.

HYDRAULIC TANK STEER MOTOR PORT “LS” FLOW DIVIDER PORT “IN” FLOW DIVIDER PORT “S” STEER MOTOR PORT “P” HYDRAULIC TANK RETURN MANIFOLD FRONT AXLE “PB” (LEFT SIDE) JOYSTICKS WPS PORT “P” MAIN VALVE PORT (FRONT LEFT)

107

913230/DP0615

Hydraulics

634 Telehandler Steer Motor and Steer Select Valve

LEFT 1 T

Steer Motor

LS

FRONT

17 2

L

R

3 P

16

15

12

13

14

Steer Select Valve 5 6 P T

12

6

A

B

9 11 7 10

913230/DP0615

108

RIGHT

PRINTED IN U.S.A.

634 Telehandler

Hydraulics

Steer Motor and Steer Select Valve Ref. No.

Part No.

01 02 03 05

101882 L62842 L69930 L69747 L50535 L520003 L445004 103319 L444002

06 07 09

Description

Qty. Req.

Ref. No.

Part No.

STEER MOTOR . . . . . . . . . . . . . . . 1 ADAP, -4ORM -6JICM 90 DEG . . . . 1 HOSE, -4 A6/A6 46” . . . . . . . . . . . . 1 VALVE, STEER SELECT . . . . . . . . 1 1/4”-20X3” BOLT . . . . . . . . . . . . . . 2 1/4”-20 NYLON INSERT NUT . . . . 2 ADAP, -6ORM -6JICM 45 DEG . . . . 2 HOSE, -6 A8/A6 22” . . . . . . . . . . . . 1 ADAP, -6ORM -6JICM STR. . . . . . . 2

10 11 12 13 14 15 16 17

L69936 L69936 L63383 L63387 L63384 L68805 L64524 L444004

Description

Qty. Req.

HOSE, -6 A8/DS6 100” . . . . . . . . . . 1 HOSE, -6 A8/DS6 100” . . . . . . . . . . 1 HOSE, -6 A6/DS8 52” . . . . . . . . . . . 1 HOSE, -6 A8/DS8 67” . . . . . . . . . . . 1 HOSE, -6 A8/DS8 40” . . . . . . . . . . . 1 HOSE, -6 A6/DS6 70” . . . . . . . . . . . 1 VALVE, CHECK, -8ORM . . . . . . . . 1 ADAP, -8ORM -8JICM STR. . . . . . . 3

HOSE LOCATOR 03 07 10 11 12 13 14 15

STEER MOTOR PORT “LS” STEER SELECT VALVE PORT “T” STEER SELECT VALVE PORT “B” STEER SELECT VALVE PORT “A” STEER MOTOR PORT “R” STEER MOTOR PORT “L” STEER MOTOR PORT “P” STEER MOTOR PORT “T”

PRINTED IN U.S.A.

HYDRAULIC PUMP (item #8 on previous page) STEER CYLINDER, FRONT AXLE RIGHT SIDE STEER CYLINDER, REAR AXLE RIGHT SIDE STEER CYLINDER, REAR AXLE LEFT SIDE STEER SELECT VALVE PORT “P” STEER CYLINDER, FRONT AXLE LEFT SIDE HYDRAULIC PUMP HYDRAULIC TANK RETURN MANIFOLD

109

913230/DP0615

Hydraulics

634 Telehandler Brake Valve Group

Located behind joystick access panel.

CLUTCH CUT-OUT

(OPTION)

12 11

8

13

10

7

BRAKE LIGHT PRESSURE SWITCH

5

9

14

9

4

5

3

6

1

2 1 3 6

Front Axle Service Brake (right side tee)

Rear Axle Service Brake (left side tee)

FRONT

913230/DP0615

110

PRINTED IN U.S.A.

634 Telehandler

Hydraulics Brake Valve Group

Ref. No.

Part No.

01 02 03 04 05 06 07 08 09 10 11 12a

101320 102840 L63651 L446044 L62741 L63651 L63363 L63564 L444005 104428 L70428 104428

PRINTED IN U.S.A.

Description

Qty. Req.

Ref. No.

Part No.

HOSE, -4 A4/A4 45” . . . . . . . . . . . . 1 HOSE, -4 A4/A6 90” . . . . . . . . . . . . 1 HOSE, -4 A4/DM4 17” . . . . . . . . . . . 1 ADAP, -4 SWIVEL TEE . . . . . . . . . . 2 ADAP, HYDROMAX -4JICM STR . . 2 HOSE, -4 A4/DM4 17” . . . . . . . . . . . 1 VALVE, MASTER CYLINDER . . . . . 2 SWITCH, DIFF. PRESSURE . . . . . . 1 ADAP, -4ORM -4JICM STR . . . . . AR SWITCH, PRESSURE 150 PSI. . . . 1 MANIFOLD, BRAKE LINE. . . . . . . . 1 SWITCH, PRESSURE 150 PSI. . . . 1

13 14

L51591 103320

00

L66162

00b

L60986

a

Used when unit is equipped with Clutch Cut-Out option.

b

Used when unit is not equippped with Clutch Cut-Out option. Plug is used in place of pressure switch.

111

Description

Qty. Req.

ADAP, -40RM -4JICM 90 DEG . . . . 3 HOSE, -4 A4/A6 40” . . . . . . . . . . . . 1 -- ITEMS NOT SHOWN-WIRE, 16ga. 6” . . . . . . . . . . . . . . . . 1 (ground wire for item #8) PLUG, -4ORM SAE . . . . . . . . . . . . . 1

913230/DP0615

Hydraulics

634 Telehandler Brake and Steering Lines Group

FRONT 4 2 SERVICE BRAKE PORT

2 1

5

6

23

PARK BRAKE PORT

3 1

7

FRONT AXLE

18 8

16 9

FLOW DIVIDER

11

10

PORT “PB”

11 STEER SELECT

17 STEER MOTOR

STEER MOTOR

PORT “L”

PORT “R”

15

VALVE

14

6 BRAKE MASTER

BRAKE MASTER

CYLINDER “TEE”

CYLINDER “TEE”

BRAKE

12

MANIFOLD

2

3

19

1

20

22

SERVICE BRAKE PORT

13 1

21 5

REAR AXLE

RIGHT 8

8 24

LEFT

913230/DP0615

15

9

112

14

9

PRINTED IN U.S.A.

634 Telehandler

Hydraulics

Brake and Steering Lines Group Ref. No.

Part No.

01 02 03 04 05 06 07 08 09 10 11 12

L66139 L60653 P471370 L69928 103320 103317 L69928 100011 L446017 L63387 103319 102840

PRINTED IN U.S.A.

Description

Qty. Req.

Ref. No.

Part No.

ADAP, M14X1.5ORM -6JICM . . . . . 6 ADAP, -6JICFS -6JICM 90 . . . . . . . 3 ADAP, -6 SWIVEL TEE . . . . . . . . . . 3 HOSE, -4 A6/A6 25” . . . . . . . . . . . . 1 HOSE, -4 A6/A4 40” . . . . . . . . . . . . 1 HOSE, -6 A6/A6 28” . . . . . . . . . . . . 1 HOSE, -4 A6/A6 25” . . . . . . . . . . . . 1 ADAP, M18 ORM - 8JICM STR. . . . 4 ADAP, -8JICFS -8JICM 90 . . . . . . . 4 HOSE, -6 A8/DS8 67” . . . . . . . . . . . 1 HOSE, -6 A8/A6 22” . . . . . . . . . . . . 1 HOSE, -4 A4/A6 90” . . . . . . . . . . . . 1

13 14 15 16 17 18 19 20 21 22 23 24

L69928 L69936 L69936 L63383 102313 L69747 L70428 L445005 102837 L51591 102668 L68849

113

Description

Qty. Req.

HOSE, -4 A6/A6 25” . . . . . . . . . . . . 1 HOSE, -6 A6/A8 100” . . . . . . . . . . . 1 HOSE, -6 A6/A8 100” . . . . . . . . . . . 1 HOSE, -6 A6/DS8 52” . . . . . . . . . . . 1 FLOW DIVIDER VALVE . . . . . . . . . 1 VALVE, STEER SELECT . . . . . . . . 1 MANIFOLD, BRAKE LINE. . . . . . . . 1 ADAP, -4ORM -4JJICM STR . . . . AR HOSE, -4 A4/A4 52” . . . . . . . . . . . . 1 ADAP, -40RM -4JICM 90 DEG . . . . 1 AXLE, FRONT (w/ int. park brake) . 1 AXLE, REAR . . . . . . . . . . . . . . . . . . 1

913230/DP0615

Hydraulics

634 Telehandler Main Valve Group 1 2

1 Left Side Bulkhead

Right Side Bulkhead

3

17 18 21

22

15

16 4

20 19 5 6

28

14 7

6 13 9

7

8

12 EL LIFT M BOO T TIL

10

LEV

B

11

A 23

7

FRONT

1

Optional Hydraulics

24 25 26

27

913230/DP0615

114

PRINTED IN U.S.A.

634 Telehandler

Hydraulics Main Valve Group

Ref. No.

Part No.

01a 02 03 04 05 06 07a 08 09 10 11 12 13 14 15 16

L443011 L68814 L68814 L68816 L68815 L446026 L444008 L68817 L63407 L50895 L520004 L68694 L444001 L60253 L63407 L63407

Description

Qty. Req.

Ref. No.

Part No.

Description

Qty. Req.

ADAP, BLKHEAD 90 -10JICM. . . . . 4 HOSE, -8 A10/DS10 15” . . . . . . . . . 1 HOSE, -8 A10/DS10 15” . . . . . . . . . 1 HOSE, -8 A10/DS8 14” . . . . . . . . . . 1 HOSE, -8 A10/DS8 17” . . . . . . . . . . 1 ADAP, -8JICFS -8JICM RUN T . . . . 4 ADAP, -10ORM -8JICM . . . . . . . . . . 4 HOSE, -6 A8/A8 26” . . . . . . . . . . . . 1 HOSE, -6 A8/A8 48” . . . . . . . . . . . . 1 5/16”-18X3” BOLT . . . . . . . . . . . . . . 3 5/16”-18 NYLON INSERT NUT . . . . 3 VALVE, MAIN CONTROL (V20) . . . 1 ADAP, -12ORM -12JICM STR. . . . . 2 ADAP, -10ORM -6JICM STR. . . . . . 2 HOSE, -6 A8/A8 48” . . . . . . . . . . . . 1 HOSE, -6 A8/A8 48” . . . . . . . . . . . . 1

17 18 19 20 21 22 23 24 25

L68807 L68808 L68809 L68809 L63406 L63406 L68815 L68816 L68778

26 27 28

L445003 NSS L444010

a

Add (2) to quanity when unit is equipped with optional hydraulics

HOSE, -6 A8/DS8 54” . . . . . . . . . . . 1 HOSE, -6 A8/DS8 48” . . . . . . . . . . . 1 HOSE, -4 A6/DS6 136” . . . . . . . . . . 1 HOSE, -4 A6/DS6 136” . . . . . . . . . . 1 HOSE, -12 A12/DS12 114” . . . . . . . 1 HOSE, -12 A12/DS12 114” . . . . . . . 1 HOSE, -8 A10/DS8 17” . . . . . . . . . . 1 HOSE, -8 A10/DS8 14” . . . . . . . . . . 1 KIT, VALVE SECTION . . . . . . . . . . . 1 (includes item #27) ADAP, -6ORM -6JICM 90 DEG . . . 10 BOLT KIT (included with item #25) . 1 ADAP, -10ORM -10JICM . . . . . . . . . 2

HOSE LOCATOR 02 03 04 05 08 09 15 16 17 18 19 20 21 22 23 24

MAIN VALVE SECTION 3 PORT “A” MAIN VALVE SECTION 3 PORT “B” MAIN VALVE SECTION 4 PORT “B” MAIN VALVE SECTION 4 PORT “A” MAIN VALVE SECTION 4 PORT “B” MAIN VALVE SECTION 4 PORT “A” MAIN VALVE SECTION 2 PORT “A” MAIN VALVE SECTION 2 PORT “B” MAIN VALVE SECTION 2 PORT “B” MAIN VALVE SECTION 2 PORT “A” MAIN VALVE SECTION 1 PORT “B” MAIN VALVE SECTION 1 PORT “A” MAIN VALVE “IN” MAIN VALVE “OUT” OPTIONAL HYD. SECTION PORT “B” OPTIONAL HYD. SECTION PORT “A”

PRINTED IN U.S.A.

BULKHEAD FITTING TO (BOOM EXTEND) BULKHEAD FITTING TO (BOOM RETRACT) BULKHEAD FITTING TO (TILT CYL. RETRACT) BULKHEAD FITTING TO (TILT CYL. EXTEND) SLAVE CYLINDER (BOTTOM-RETRACT) SLAVE CYLINDER (TOP-EXTEND) LIFT CYLINDER (RIGHT) (OUTSIDE-EXTEND) LIFT CYLINDER (RIGHT) (INSIDE-RETRACT) LIFT CYLINDER (LEFT) (OUTSIDE-RETRACT) LIFT CYLINDER (LEFT) (INSIDE-EXTEND) LEVEL CYLINDER (OUTSIDE-RETRACT) LEVEL CYLINDER (INSIDE-EXTEND) FLOW DIVIDER PORT “EF” HYDRAULIC TANK (FILTER COVER FITTING) BULKHEAD FITTING TO (OPTION - RETRACT) BULKHEAD FITTING TO (OPTION - EXTEND)

115

913230/DP0615

Hydraulics

634 Telehandler Main Valve / Hydraulic Controls TILT

FRONT

LEVEL

3 LIFT

2

EXTEND

HYDRAULIC

4

OPTION

1

LEVEL “LEFT” (E)

TILT “FORWARD” (R)

4 TILT “BACK”(E) BOOM “OUT” (E)

BOOM “UP”(E)

BOOM “DOWN”(R)

LEVEL “RIGHT” (R)

9

BOOM “IN” (R)

5 6

EXTEND

6

RETRACT

9

5

6 6

4 7

7

LEVE

L (RIG

BOO BOO TILT HYDR

HT)

M (U

8

P)

M (IN ) (FOR WAR D)

AULIC

OPTIO

N

(R) = retract (E) = extend

LEVE L (LE FT) BOO M (D OWN BOO ) M (O UT) TILT (BAC K)

HYDR

Main Valve shown with Auxiliary Hydraulics Option

913230/DP0615

8

116

AULIC

OPTIO

N

PRINTED IN U.S.A.

634 Telehandler

Hydraulics

Main Valve / Hydraulic Controls Ref. No.

Part No.

01 02 03 04 05 06 07

103264 103263 103262 L444002 L68811 L68810 L68810

PRINTED IN U.S.A.

Description

Qty. Req.

Ref. No.

Part No.

CONTROLLER, AUX. HYD . . . . . . . 1 CONTROLLER, LIFT/EXTEND . . . . 1 CONTROLLER, TILT/LEVEL. . . . . . 1 ADAP, -6ORM -6JICM STR . . . . . AR HOSE, -4 A6/A6 108” . . . . . . . . . . . 2 HOSE, -4 A6/A6 96” . . . . . . . . . . . . 4 HOSE, -4 A6/A6 96” . . . . . . . . . . . . 2

08ab 09

L68694 L64275

a

The illustration on the facing page shows the (optional) auxiliary hydraulic work section with the main valve. Refer to Main Valve Breakdown for more information.

117

Description

Qty. Req.

MAIN VALVE . . . . . . . . . . . . . . . . . . 1 HOSE, -4 A6/A6 102” . . . . . . . . . . . 2

913230/DP0615

Hydraulics

634 Telehandler Main Valve / Radio Remote Option

NOTE: Hose reference AA, BB, and CC attach to joysticks and manifolds.

Refer to “Hydraulic Controls - Radio Remote” section for more information.

JS E1

AA CC

E2

3

4

BB

5

E3

2 6 P

1

E4 INL

T

DN EXT RET

J1

UP J2 J4 Boom Out J3

Boom Down

7

8 Boom In

1 9 Boom Up

10

10

9

FRONT

Boom Down Boom In

Boom Out

913230/DP0615

Boom Up

118

PRINTED IN U.S.A.

634 Telehandler

Hydraulics

Main Valve / Radio Remote Option Ref. No.

Part No.

01 02 03 04 05

L68804 L69905 L69905 103505 L62842

PRINTED IN U.S.A.

Description

Qty. Req.

Ref. No.

Part No.

HOSE, -4 A6/DS6 26” . . . . . . . . . . . 4 HOSE, -6 A6/A6 130” . . . . . . . . . . . 1 HOSE, -6 A6/A6 130” . . . . . . . . . . . 1 HOSE, -4 H6/A6 109” . . . . . . . . . . . 1 ADAP, -4ORM -6JICM 90O . . . . . . . 6

06 07 08 09 10

L444012 103413 103425 L69902 L68810

119

Description

Qty. Req.

ADAP, -4ORM -6JICM STR. . . . . . . 5 MANIFOLD, RADIO REMOTE . . . . 1 MOUNT, RADIO REMOTE . . . . . . . 1 HOSE, -6 A6/H6 20” . . . . . . . . . . . . 4 HOSE, -4 A6/A6 96” . . . . . . . . . . . . 4

913230/DP0615

Hydraulics

634 Telehandler Hydraulic Controls - Standard FRONT

TILT LEVEL

1 LIFT EXTEND

2 P

3 T P T

5

3

5 5

4 FRONT

5 6

FLOW DIVIDER

7

8 J

HYDRAULIC TANK

913230/DP0615

120

PRINTED IN U.S.A.

634 Telehandler

Hydraulics

Hydraulic Controls - Standard Ref. No.

Part No.

01 02 03 04

103262 103263 L444002 L446049

PRINTED IN U.S.A.

Description

Qty. Req.

Ref. No.

Part No.

CONTROLLER, TILT/LEVEL. . . . . . 1 CONTROLLER, LIFT/EXTEND . . . . 1 ADAP, -6ORM -6JICM STR. . . . . . . 4 ADAP, -6 SWVL RUN TEE . . . . . . AR

05 06 07 08

L69903 103315 102313 103318

121

Description

Qty. Req.

HOSE, -4 A6/DS6 17”. . . . . . . . . . AR HOSE, -4 A6/A6 60” . . . . . . . . . . . . 1 MANIFOLD, JOYSTICK RELIEF. . . 1 HOSE, -4 A6/DS6 52” . . . . . . . . . . . 1

913230/DP0615

Hydraulics

634 Telehandler

Hydraulic Controls - Auxiliary Hydraulic Option

FRONT

TILT LEVEL

1

LIFT EXTEND

2 P

3 T

4

P HYDRAULIC OPTION

T

8 14

3

10 7

4 3 5

8

T

12

9

P

11 10

6 9 7

FLOW DIVIDER

13

11 J

HYDRAULIC TANK

913230/DP0615

122

PRINTED IN U.S.A.

634 Telehandler

Hydraulics

Hydraulic Controls - Auxiliary Hydraulic Option Ref. No.

Part No.

01 02 03 04 05 06 07

103262 103263 L444002 L446049 L60653 L445003 L69904

PRINTED IN U.S.A.

Description

Qty. Req.

Ref. No.

Part No.

CONTROLLER, TILT/LEVEL. . . . . . 1 CONTROLLER, LIFT/EXTEND . . . . 1 ADAP, -6ORM -6JICM STR . . . . . AR ADAP, -6 SWIVEL RUN TEE . . . . AR ADAP, -6JICM -6JICFS 90 DEG . AR ADAP, -6ORM -6JICM 90 DEG . . AR HOSE, -4 A6/DS6 20” . . . . . . . . . . . 1

08 09 10 11 12 13 14

L69903 L69904 L69903 103318 103315 102313 103264

123

Description

Qty. Req.

HOSE, -4 A6/DS6 17” . . . . . . . . . . . 1 HOSE, -4 A6/DS6 20” . . . . . . . . . . . 1 HOSE, -4 A6/DS6 17” . . . . . . . . . . . 1 HOSE, -4 A6/DS6 52” . . . . . . . . . . . 1 HOSE, -4 A6/A6 60” . . . . . . . . . . . . 1 MANIFOLD, JOYSTICK RELIEF. . . 1 CONTROLLER, AUX. HYD . . . . . . . 1

913230/DP0615

Hydraulics

634 Telehandler Hydraulic Controls - WPS Only

FRONT

TILT LEVEL

1 LIFT EXTEND

2

P

3 T P

T

5

8

3 7 4 7

6

WPS VALVE

FLOW DIVIDER

10 9 11 J2

12 J1

8 5

HYDRAULIC TANK

913230/DP0615

124

PRINTED IN U.S.A.

634 Telehandler

Hydraulics

Hydraulic Controls - WPS Only Ref. No.

Part No.

01 02 03 04 05 06 07

103262 103263 L444002 L446049 103318 103315 L69903

PRINTED IN U.S.A.

Description

Qty. Req.

Ref. No.

Part No.

CONTROLLER, TILT/LEVEL. . . . . . 1 CONTROLLER, LIFT/EXTEND . . . . 1 ADAP, -6ORM -6JICM STR . . . . . AR ADAP, -6 SWIVEL RUN TEE . . . . AR HOSE, -4 A6/DS6 52” . . . . . . . . . . . 1 HOSE, -4 A6/A6 60” . . . . . . . . . . . . 1 HOSE, -4 A6/DS6 17” . . . . . . . . . . . 1

08 09 10 11

103318 102313 102321 103318

12

L63381

125

Description

Qty. Req.

HOSE, -4 A6/DS6 52” . . . . . . . . . . . 1 MANIFOLD, JOYSTICK RELIEF. . . 1 MANIFOLD, WPS JOYSTICK . . . . . 1 HOSE, -4 A6/DS6 52” . . . . . . . . . . . 1 (to hydraulic tank) HOSE, -4 A6/DS6 15” . . . . . . . . . . . 1

913230/DP0615

Hydraulics

634 Telehandler

Hydraulic Controls - WPS and Aux. Hydraulic Option FRONT

TILT LEVEL

1 LIFT EXTEND

2 P

3

T

4 P HYDRAULIC OPTION

T

16 11

3 4

3 5

T

7

8

10 9

P

12 6 9 7

WPS VALVE

14

17 13

15

J2 J1

HYDRAULIC TANK

11 8 FLOW DIVIDER

913230/DP0615

126

PRINTED IN U.S.A.

634 Telehandler

Hydraulics

Hydraulic Controls - WPS and Aux. Hydraulic Option Ref. No.

Part No.

01 02 03 04 05 06 07 08 09

103262 103263 L444002 L446049 L60653 L445003 L69904 103318 L69904

PRINTED IN U.S.A.

Description

Qty. Req.

Ref. No.

Part No.

CONTROLLER, TILT/LEVEL. . . . . . 1 CONTROLLER, LIFT/EXTEND . . . . 1 ADAP, -6ORM -6JICM STR . . . . . AR ADAP, -6 SWIVEL RUN TEE . . . . AR ADAP, -6JICM -6JICFS 90 DEG . AR ADAP, -6ORM -6JICM 90 DEG . . AR HOSE, -4 A6/DS6 20” . . . . . . . . . . . 1 HOSE, -4 A6/DS6 52” . . . . . . . . . . . 1 HOSE, -4 A6/DS6 20” . . . . . . . . . . . 1

10 11 12 13 14 15 16 17

L69903 103318 103315 102313 102321 L63381 103264 103318

127

Description

Qty. Req.

HOSE, -4 A6/DS6 17” . . . . . . . . . . . 1 HOSE, -4 A6/DS6 52” . . . . . . . . . . . 1 HOSE, -4 A6/A6 60” . . . . . . . . . . . . 1 MANIFOLD, JOYSTICK RELIEF. . . 1 MANIFOLD, WPS JOYSTICK . . . . . 1 HOSE, -4 A6/A6 15” . . . . . . . . . . . . 1 CONTROLLER, AUX. HYD . . . . . . . 1 HOSE, -4 A6/DS6 52” . . . . . . . . . . . 1 (to hydraulic tank)

913230/DP0615

Hydraulics

634 Telehandler

Hydraulic Controls - Radio Remote Option

TILT LEVEL

1 LIFT EXTEND

P

2

3 T P

T

5

8

3 7 4 7

17

9

T P

10

3

J

4 J1

5 16

11

12

T

J2

6 8

15 HYDRAULIC TANK

14

AA

BB CC

NOTE: Hose reference AA, BB, and CC attach to radio remote manifold.

Refer to the “Main Valve - Radio Remote” section for more information.

913230/DP0615

128

13

PRINTED IN U.S.A.

634 Telehandler

Hydraulics

Hydraulic Controls -Radio Remote Option Ref. No.

Part No.

01 02 03 04 05 06 07 08 09

103262 103263 L444002 L446049 L60653 L445003 L69904 103318 102321

PRINTED IN U.S.A.

Description

Qty. Req.

Ref. No.

Part No.

CONTROLLER, TILT/LEVEL. . . . . . 1 CONTROLLER, LIFT/EXTEND . . . . 1 ADAP, -6ORM -6JICM STR . . . . . AR ADAP, -6 SWIVEL RUN TEE . . . . AR ADAP, -6JICM -6JICFS 90 DEG . AR ADAP, -6ORM -6JICM 90 DEG . . AR HOSE, -4 A6/DS6 20” . . . . . . . . . . . 1 HOSE, -4 A6/DS6 52” . . . . . . . . . . . 1 MANIFOLD, WPS JOYSTICK . . . . . 1

10 11 12 13 14 15 16 17

103318 L63381 103368 L69905 L69905 102313 103505 103315

129

Description

Qty. Req.

HOSE, -4 A6/DS6 52” . . . . . . . . . . . 1 HOSE, -4 A6/A6 15” . . . . . . . . . . . . 1 HOSE, -6 A6/DS6 52” . . . . . . . . . . . 1 HOSE, -4 A6/A6 130” . . . . . . . . . . . 1 HOSE, -4 A6/A6 130” . . . . . . . . . . . 1 MANIFOLD, JOYSTICK RELIEF. . . 1 HOSE, -4 A6/H6 109” . . . . . . . . . . . 1 HOSE, -4 A6/A6 60” . . . . . . . . . . . . 1

913230/DP0615

Hydraulics

634 Telehandler

Hydraulic Controls - Radio Remote Option w/WPS TILT LEVEL

1 LIFT EXTEND

2 P

T P

18 17

20

T

3

5

4 3 7

19

T

19 P

8

6

18

17

9

T P

10

11

3 J

T

5

4 J1

12

16

J2

6 8

15 HYDRAULIC TANK

14

AA

BB

NOTE: Hose reference AA, BB, and CC attach to radio remote manifold.

Refer to the “Main Valve - Radio Remote” section for more information.

913230/DP0615

130

CC

13

PRINTED IN U.S.A.

634 Telehandler

Hydraulics

Hydraulic Controls -Radio Remote Option w/WPS Ref. No.

Part No.

01 02 03 04 05 06 07 08 09 10

103262 103263 L444002 L446049 L60653 L445003 L69904 103318 102321 103318

PRINTED IN U.S.A.

Description

Qty. Req.

Ref. No.

Part No.

CONTROLLER, TILT/LEVEL. . . . . . 1 CONTROLLER, LIFT/EXTEND . . . . 1 ADAP, -6ORM -6JICM STR . . . . . AR ADAP, -6 SWIVEL RUN TEE . . . . AR ADAP, -6JICM -6JICFS 90 DEG . AR ADAP, -6ORM -6JICM 90 DEG . . AR HOSE, -4 A6/DS6 20” . . . . . . . . . . . 1 HOSE, -4 A6/DS6 52” . . . . . . . . . . . 1 MANIFOLD, WPS JOYSTICK . . . . . 1 HOSE, -4 A6/DS6 52” . . . . . . . . . . . 1

11 12 13 14 15 16 17 18 19 20

L63381 103368 L69905 L69905 102313 103505 L69904 L69904 103315 103264

131

Description

Qty. Req.

HOSE, -4 A6/A6 15” . . . . . . . . . . . . 1 HOSE, -6 A6/DS6 52” . . . . . . . . . . . 1 HOSE, -4 A6/A6 130” . . . . . . . . . . . 1 HOSE, -4 A6/A6 130” . . . . . . . . . . . 1 MANIFOLD, JOYSTICK RELIEF. . . 1 HOSE, -4 A6/H6 109” . . . . . . . . . . . 1 HOSE, -4 A6/DS6 20” . . . . . . . . . . . 1 HOSE, -4 A6/DS6 20” . . . . . . . . . . . 1 HOSE, -4 A6/A6 60” . . . . . . . . . . . . 1 CONTROLLER, AUX. HYD . . . . . . . 1

913230/DP0615

Hydraulics

634 Telehandler Frame Level Group 3

2 1

4

5 6 6 7

7

8

9

11 16

10 12

15

FRONT

14

17

FR

ON

13

TA

XL

E

Main Control Valve (V20)

913230/DP0615

132

PRINTED IN U.S.A.

634 Telehandler

Hydraulics Frame Level Group

Ref. No.

Part No.

01 02 03 04 05 06 07 08 09 10

Note a L64367 L50277 L63276 L520005 L68794 L68809 650487 L63715 210447

PRINTED IN U.S.A.

Description

Qty. Req.

Ref. No.

Part No.

LEVEL CYLINDER . . . . . . . . . . . . . 1 BRONZE BEARING . . . . . . . . . . . . 1 3/8”-16X3-1/2” BOLT . . . . . . . . . . . . 1 PIN, CYLINDER (BASE END). . . . . 1 3/8”-16 NYLON INSERT NUT . . . . . 1 ADAP, W/ORIFICE -8ORM -6JICM . 2 HOSE, -4 A6/DS6 136” . . . . . . . . . . 2 5/16”X1” BOLT. . . . . . . . . . . . . . . . . 2 PLATE . . . . . . . . . . . . . . . . . . . . . . . 1 PIVOT PIN (ROD END). . . . . . . . . . 1

11 12 13 14 15 16 17

L63016 210569 210572 L50712 L50157 L50084 L60253

a

Refer to the Hydraulic Component section for a listing of cylinders and parts.

133

Description

Qty. Req.

BRONZE BEARING . . . . . . . . . . . . 1 FRAME LEVEL MOUNT . . . . . . . . . 1 PLATE, FRAME LEVEL. . . . . . . . . . 1 3/4”-10X9” GR8 BOLT . . . . . . . . . . . 4 3/4” FLAT WASHER . . . . . . . . . . . . 4 3/4”-10 STOVER NUT . . . . . . . . . . . 4 ADAP, -10ORM -6JICM . . . . . . . . . . 2

913230/DP0615

Hydraulics

634 Telehandler Lift Cylinder Group

2

1 3 4

RIGHT

5

LEFT

6

11 7 12 Main Valve

9

EXTEND

10 RETRACT

FRAME

EXTEND

8 RETRACT

LIFT 4

5 3

FRONT FRAME

913230/DP0615

2

134

PRINTED IN U.S.A.

634 Telehandler

Hydraulics Lift Cylinder Group

Ref. No.

Part No.

01 02 03 04 05 06 07 08 09

Note a L63017 L63274 L50273 L520005 L446026 L444008 L68807 L68808

PRINTED IN U.S.A.

Description

Qty. Req.

Ref. No.

Part No.

LIFT CYLINDER . . . . . . . . . . . . . . . 2 BRONZE BUSHING . . . . . . . . . . . . 4 PIN, LIFT CYLINDER . . . . . . . . . . . 4 3/8”-16X2-3/4” BOLT . . . . . . . . . . . . 4 3/8”-16 NYLON INSERT NUT . . . . . 4 ADAP -8JICFS -8JICM RUN TEE . . 2 ADAP -10ORM -8JICM STR . . . . . . 2 HOSE, -6 A8/DS8 54” . . . . . . . . . . . 1 HOSE, -6 A8/DS8 48” . . . . . . . . . . . 1

10 11 12

L63407 L63407 L445002

a

Refer to Hydraulic Components section for a listing of hydraulic cylinders.

135

Description

Qty. Req.

HOSE, -6 A8/A8 48” . . . . . . . . . . . . 1 HOSE, -6 A8/A8 48” . . . . . . . . . . . . 1 ADAP -8ORM -8JICM 90 DEG . . . . 4

913230/DP0615

Hydraulics

634 Telehandler Tilt / Slave Cylinder Group

2 1 3

Extend

25 24

Retract

13

23

12 18

5

14

22

17

4

Right Bulkhead

15

6 Slave Cylinder

12 16

11

10

8

13

Extend Tilt Cylinder

7

11

21

20

13

19

Main Valve TILT

12 18 17 12

26 9

14 15

13

FRONT

913230/DP0615

136

PRINTED IN U.S.A.

634 Telehandler

Hydraulics Tilt / Slave Cylinder Group

Ref. No.

Part No.

01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19

L68351 L68239 L68239 L443011 L68815 L68816 L446026 L444008 L68817 L63407 L445002 L520005 L50273 L63272 L63018 Note b L63017 L63273 Note b

PRINTED IN U.S.A.

Description

Qty. Req.

Ref. No.

Part No.

TUBE, TILT/AUX . . . . . . . . . . . . . . . 2 HOSE, -8 H10/DS10 54” . . . . . . . . . 1 HOSE, -8 H10/DS10 54” . . . . . . . . . 1 ADAP, -10JICM BLKHEAD 90DEG . 2 HOSE, -8 A10/DS8 17” . . . . . . . . . . 1 HOSE, -8 A10/DS8 14” . . . . . . . . . . 1 ADAP, -8JICFS -8JICM RUN TEE . 2 ADAP, -10ORM -8JICM . . . . . . . . . . 2 HOSE, -6 A8/A8 26” . . . . . . . . . . . . 1 HOSE -6 A8/A8 48” . . . . . . . . . . . . . 1 ADAP, -8ORM -8JICM 90 DEG . . . . 3 3/8”-16 NYLON INSERT NUT . . . . . 4 3/8”-16X2-3/4” BOLT . . . . . . . . . . . . 4 PIN, CYLINDER (rod end). . . . . . . . 2 BUSHING BUSHING (rod end) . . . . 2 CYLINDER, SLAVE . . . . . . . . . . . . . 1 BUSHING (butt end) . . . . . . . . . . . . 2 PIN, CYLINDER BUSH. (butt end) . 2 CYLINDER, TILT . . . . . . . . . . . . . . . 1

20a 21a 22 23 24 25 26

L68374 L68374 L520004 L50877 L63715 L68039 L445013

HOSE, -6 A8/H10 322” . . . . . . . . . . 1 HOSE, -6 A8/H10 322” . . . . . . . . . . 1 5/16”-18 NYLON INSERT NUT . . . . 8 5/16”-18X2-1/4” STUD. . . . . . . . . . . 8 PLATE, TWIN CUSHION. . . . . . . . . 8 5/8” DOUBLE TUBE CUSHION . . 16 ADAP, -8ORM -8JICM 45 DEG . . . . 1

00 00 00

L50207 L50228 L520004

--- ITEMS NOT SHOWN --VINYL CLAMP . . . . . . . . . . . . . . . . . 2 5/16”-18X1/2” BOLT . . . . . . . . . . . . 2 5/16”-18 NYLON INSERT NUT . . . 2

a

Used with protective fabric sleeve part number L500784.

b

Refer to Hydraulic Components section for a listing of hydraulic cylinders.

137

Description

Qty. Req.

913230/DP0615

Hydraulics

634 Telehandler Boom Extend Cylinder Group

4

5

3 6

7

2 8 5

1

3

9

12

10

2 11

19 12

18

11

13

17 16

14 15

FRONT

Main Valve Boom Extend/Retratct

913230/DP0615

138

PRINTED IN U.S.A.

634 Telehandler

Hydraulics

Boom Extend Cylinder Group Ref. No.

Part No.

01 02 03 04 05 06 07 08 09 10 11 12 13

Note a L443022 L520005 L63273 L50273 L63017 L68348 L68356 L50878 L520004 L68352 L68352 L68814

PRINTED IN U.S.A.

Description

Qty. Req.

Ref. No.

Part No.

CYLINDER, EXTEND . . . . . . . . . . . 1 ADAP, -8ORM -8JICM 90 LONG. . . 2 3/8”-16 NYLON INSERT NUT . . . . . 2 PIN, CYLINDER (butt end) . . . . . . . 1 3/8”-16X2-3/4” BOLT . . . . . . . . . . . . 2 BUSHING (butt end) . . . . . . . . . . . . 1 7/8” HOSE CUSHION, SINGLE . . . 4 CUSHION TOP PLATE . . . . . . . . . . 2 5/-16”-18X3” STUD . . . . . . . . . . . . . 4 5/16”-18 NYLON INSERT NUT . . . . 4 HOSE, -8 A8/DS10 73” . . . . . . . . . . 1 HOSE, -8 A8/DS10 73” . . . . . . . . . . 1 HOSE, -8 A10/DS10 15” . . . . . . . . . 1

14 15 16 17

L68814 L444010 L443011 L63694 L50367 L50147 L63018 L63272

18 19

a

139

Description

Qty. Req.

HOSE, -8 A10/DS10 15” . . . . . . . . . 1 ADAP, -10ORM -10JICM . . . . . . . . . 2 ADAP, -10JICM 90 BLKHEAD. . . . . 2 EXTEND CYL. BRACKET . . . . . . . . 1 3/8”-16X1” BOLT . . . . . . . . . . . . . . . 2 3/8” LOCK WASHER . . . . . . . . . . . . 2 BUSHING (rod end). . . . . . . . . . . . . 1 PIN, CYLINDER (rod end). . . . . . . . 1

Refer to Hydraulic Components section for a listing of hydraulic cylinders.

913230/DP0615

Hydraulics

634 Telehandler Auxilary Hydraulics Group

1

2 3

12 11 14

10

13

9 8 7

16 21 6

22

17 Auxilary Hydraulics Valve Section

11

13 18

5 Left Bulkhead

14

4

19

20

FRONT

913230/DP0615

140

PRINTED IN U.S.A.

634 Telehandler

Hydraulics Auxilary Hydraulics Group

Ref. No.

Part No.

01 02 03 04 05a 06 07 08 09 10 11 12 13b 14b

L68351 L68239 L68239 L443011 L68778 L444008 L68815 L68816 L520004 L50877 L63715 L68039 L68376 L68376-

PRINTED IN U.S.A.

Description

Qty. Req.

Ref. No.

Part No.

TUBE, TILT/AUX . . . . . . . . . . . . . . . 2 HOSE, -8 H10/DS10 54” . . . . . . . . . 1 HOSE, -8 H10/DS10 54” . . . . . . . . . 1 ADAP, -10JICM BLKHEAD 90DEG . 2 KIT, VALVE SECTION . . . . . . . . . . . 1 ADAP, -10ORM -8JICM . . . . . . . . . . 2 HOSE, -8 A10/DS8 17” . . . . . . . . . . 1 HOSE, -8 A10/DS8 14” . . . . . . . . . . 1 5/16”-18 NYLON INSERT NUT . . . 10 5/16”-18X2-1/4” STUD. . . . . . . . . . . 8 PLATE, TWIN CUSHION. . . . . . . . . 8 5/8” DOUBLE TUBE CUSHION . . 16 HOSE, -6 A8/H10 352” . . . . . . . . . . 1 HOSE, -6 A8/H10 352” . . . . . . . . . . 1

16 17

L71748 L50545 L50143 L63716 L444004 L65273 103330 103331

18 19 20 21 22

Description

Qty. Req.

TOP PLATE, HOSE CLAMP. . . . . . . 1 5/16”-18X2-3/4” BOLT . . . . . . . . . . . 2 5/16” LOCK WASHER . . . . . . . . . . 2 11/16” DOUBLE TUBE CUSHI0N . . 4 ADAP, -8ORM -8JICM STR. . . . . . . 2 COUPLER SET . . . . . . . . . . . . . . . . 1 CLAMP, BOOM HOSES . . . . . . . . AR CLAMP, BOOM W/INSERT . . . . . AR

a

Kit includes a single V20 valve section and tie bolt kit for five section valve.

b

Used with protective fabric sleeve part number L500784.

141

913230/DP0615

Hydraulics

634 Telehandler Hydraulic Pump

1

2

3

Ref. No.

Part No.

01 02

103130 L46865

913230/DP0615

Description

Qty. Req.

Ref. No.

Part No.

HYDRAULIC PUMP . . . . . . . . . . . . 1 GASKET . . . . . . . . . . . . . . . . . . . . . 1

03

L500368

142

Description

Qty. Req.

SEAL KIT . . . . . . . . . . . . . . . . . . . . . 1 (Items included are not shown)

PRINTED IN U.S.A.

634 Telehandler

Hydraulics Flow Divider 4

3 5 PARKING BRAKE

2

VALVE

6

1

7

Ref. No.

Part No.

01

102313

02 03 04

103017 L99927 L99925 NSS

05

L99908

06

L99910 L99911

PRINTED IN U.S.A.

Description

Qty. Req.

Ref. No.

Part No.

MANIFOLD, FLOW DIVIDER . . . . .1 (includes items 1-7) PILOTED SPOOL LOGIC ELEM. . .1 RELIEF VALVE . . . . . . . . . . . . . . . .1 SEAL KIT . . . . . . . . . . . . . . . . . . . .1 NUT, SOLENOID VALVE . . . . . . . . .1 (included with item 5) 12 VDC WEATHER PACK COIL . . .1 (includes item 4) SOLENOID VALVE . . . . . . . . . . . . .1 SEAL KIT . . . . . . . . . . . . . . . . . . . .1

07

P471997 L62840

TEST PORT . . . . . . . . . . . . . . . . . . .3 CAP, DUST COVER (not shown) . .3

L50217 L50139 L50137

-- ITEMS NOT SHOWN -(Mounting Hardware) 1/4”-20X3-1/2” BOLT . . . . . . . . . . . .2 1/4” LOCK WASHER . . . . . . . . . . . .2 1/4” FLAT WASHER . . . . . . . . . . . .2

00 00 00

Description

Qty. Req.

NOTE: Items included in seal kits are not shown.

143

913230/DP0615

Hydraulics

634 Telehandler Main Valve

1 12 10

9

FRONT

11

3

3 6

8

4

13

7

3

9

5 6

4 3

TILT 4

‘B’ PORT

BOOM 2

14

IN

14

21

4

OUT

1 LIFT

14 12

16

17

14

‘A’ PORT

15

LEVEL

3

4

19

4

21 18 Auxilary Hydraulics Work Section

14 SEAL KITS

20

913230/DP0615

144

PRINTED IN U.S.A.

634 Telehandler

Hydraulics Main Valve

Ref. No.

Part No.

00 01 02 03 04 05

L68694 L98891 L500954 L500134 L500132 L500130 L98895

06 07

L500952 L500953

08

L500956

09

L98896 L98897 L98898 L98899

10 11 12 13

L500955 L500957 L500959

PRINTED IN U.S.A.

Description

Qty. Req.

Ref. No.

Part No.

MAIN VALVE [V20] (Complete) . . . . 1 STUD KIT (tie bolts and nuts) . . . . . 1 INLET COVER. . . . . . . . . . . . . . . . . 1 HRO ACUATOR “B” END . . . . . . . . 4 NO RELIEF-NO ANTI-CAV.PLUG . . 4 SEAL KIT . . . . . . . . . . . . . . . . . . . . 1 WORK SECTION 1 (Level) . . . . . . . 1 (includes items 3, 4, 14 & 15) NO RELIEF - ANTI-CAV PLUG. . . . 1 WORK SECTION 2 (Lift) . . . . . . . . . 1 (includes items 3, 4, 6, 14 & 15) WORK SECTION 3 (Boom Ext.) . . . 1 (includes items 3, 4, 6, 14 & 15) RELIEF CARTRIDGE . . . . . . . . . . . 2 SERVICE KIT (less seals) . . . . . . . 2 SEAL KIT . . . . . . . . . . . . . . . . . . . . 2 WORK SECTION 4 (Tilt) . . . . . . . . . 1 (includes items 3, 9, 14 & 15) OUTLET COVER. . . . . . . . . . . . . . . 1 PLUG SAE-12 PLUG SAE 12 (SOCKET HEAD) . . 1

14 15

L500135 L500961 654022 L500129 L96580 L500958

16 17 18

L500127 L98887 19 20

L98895 L500960

21

L500300

00

L68778

145

Description

Qty. Req.

HRO ACUATOR “A” END . . . . . . . . 4 SCREW . . . . . . . . . . . . . . . . . . . . 32 LOCK WASHER . . . . . . . . . . . . . . 32 RELIEF CARTRIDGE (RP51-A) . . . 1 RELIEF SEAL KIT . . . . . . . . . . . . . 1 PLUG WITH TEST PLUG . . . . . . . . 1 SEAL KITS FOR WORK SECTIONS SECTION SEAL KIT . . . . . . . . . . 1ea (used with items 5-7 & 10) SPOOL SEAL KIT . . . . . . . . . . . . 1ea (used with items 3 & 14) WORK SECTION (Aux. Hyd.) . . . . . 1 STUD ASSEMBLY KIT (Aux. Hyd.) . 1 (used with item 20) DUST BOOT. . . . . . . . . . . . . . . . . AR -- ITEMS NOT SHOWN -KIT, VALVE SECTION (AUX.) . . . . . 1 (includes all items shown on facing page in the “Auxilary Hydraulics Work Section” group and item 20)

913230/DP0615

Hydraulics

634 Telehandler WPS Valve

1

2

3 4

5

Ref. No.

Part No.

00

102321

01

NSS

02 03

L99908 L99909 L99911

913230/DP0615

Description

Qty. Req.

Ref. No.

Part No.

MANIFOLD, WPS JOYSTICK . . . . . 1 (Complete assembly) NUT, SOLENOID VALVE . . . . . . . . . 2 (included with item 3 and 4) 12 VDC WEATHER PACK COIL . . . 2 SOLENOID VALVE . . . . . . . . . . . . . 1 SEAL KIT . . . . . . . . . . . . . . . . . . . . 1 (Items included are not shown)

04

L99910 L99911

SOLENOID VALVE . . . . . . . . . . . . . 1 SEAL KIT . . . . . . . . . . . . . . . . . . . . 1 (Items included are not shown)

05

NSS

MANIFOLD . . . . . . . . . . . . . . . . . . . 1

146

Description

Qty. Req.

PRINTED IN U.S.A.

634 Telehandler

Hydraulics Steer Valve

1

2

Ref. No.

Part No.

00

L69747

01 02

210018 NSS

PRINTED IN U.S.A.

Description

Qty. Req.

STEER SELECT VALVE, COMPL. . 1 (Includes items 1and 2) WEATHER PAK VALVE. . . . . . . . . . 1 MANIFOLD . . . . . . . . . . . . . . . . . . . 1

Ref. No.

Part No.

00

L68711

147

Description

Qty. Req.

-- ITEMS NOT SHOWN -WIRE HARNESS . . . . . . . . . . . . . . 2 (connects wire leads to frame wiring)

913230/DP0615

Hydraulics

634 Telehandler Steer Motor

1

LS L T

R P

Ref. No.

Part No.

01

101882 L500968

913230/DP0615

Description

Qty. Req.

STEERING CONTROL UNIT . . . . . 1 SEAL KIT . . . . . . . . . . . . . . . . . . . . . 1 (Items included are not shown)

Ref. No.

Part No.

Description

Qty. Req.

NOTE: Field service is limited to seals replacement.

148

PRINTED IN U.S.A.

634 Telehandler

Hydraulics Brake Valve

1

2

REPAIR KIT

3

7

4 5

6

Ref. No.

Part No.

00

L63363

01 02

NSS L98533 L98534 NSS NSS L98536

03 04 05

PRINTED IN U.S.A.

Description

Qty. Req.

Ref. No.

Part No.

BRAKE VALVE ASY. (Complete). . . .

(Unit requires two brake valves) BAIL WIRE. . . . . . . . . . . . . . . . . . . . 1 COVER . . . . . . . . . . . . . . . . . . . . . . 1 DIAPHRAM GASKET . . . . . . . . . . . 1 BODY TUBE SEAT (not shown) . . . . . . . . . 1 RUBBER BOOT . . . . . . . . . . . . . . . 1

06 07a

NSS L98537

a

Repair kit includes seals, cups, return spring, second arm piston, and snap ring. Piston is not included or sold seperately.

149

Description

Qty. Req.

PUSH ROD . . . . . . . . . . . . . . . . . . . 1 REPAIR KIT . . . . . . . . . . . . . . . . . . . 1 (Items included are not shown)

913230/DP0615

Hydraulics

634 Telehandler Radio Remote Manifold (Option)

2

3

2

1

4

913230/DP0615

150

PRINTED IN U.S.A.

634 Telehandler

Hydraulics

Radio Remote Manifold (Option) Ref. No.

Part No.

00

103413

01

103508 103511 103510 103509 103512

02 03

PRINTED IN U.S.A.

Description

Qty. Req.

Ref. No.

COMPLETE VALVE. . . . . . . . . . . . . 1 (includes all items shown and listed) 2/4 WAY SOLENOID VALVE . . . . . . 1 SEAL KIT FOR VALVE . . . . . . . . . . 1 12 VDC COIL (DIN CONN.) . . . . . . 5 PROPORTIONAL PRESS. VALVE . 4 SEAL KIT FOR VALVE . . . . . . . . AR

04

NSS

00

103514 103513

151

Part No.

Description

Qty. Req.

MANIFOLD . . . . . . . . . . . . . . . . . . . 1 -- ITEMS NOT SHOWN -SHUTTLE VALVE . . . . . . . . . . . . . . 4 SEAL KIT FOR VALVE . . . . . . . . AR

913230/DP0615

Hydraulics

634 Telehandler Controller - Tilt / Frame Level

1

2

3

4

5

6

7

8

9

10

913230/DP0615

152

PRINTED IN U.S.A.

634 Telehandler

Hydraulics

Controller - Tilt / Frame Level Ref. No.

Part No.

00 01 02 03 04 05 06 07

103262 103122 103112 103113 102674 103114 103115 103116

PRINTED IN U.S.A.

Description

Qty. Req.

Ref. No.

Part No.

HYD. CONTROLLER (Complete) . 1 KNOB. . . . . . . . . . . . . . . . . . . . . . . . 1 LEVER ROD (as shown) . . . . . . . . . 1 BOOT. . . . . . . . . . . . . . . . . . . . . . . . 1 LOCK GATE . . . . . . . . . . . . . . . . . . 1 SELECTOR DISC . . . . . . . . . . . . . . 1 PIVOT/ BALL JOINT . . . . . . . . . . . . 1 PLATE / BOOT MOUNT . . . . . . . . . 1

08 09 10a

103403 103404 103117

a

Items included in seal kit are not shown.

153

Description

Qty. Req.

METERING CURVE (as shown) . . . 4 RETURN SPRING. . . . . . . . . . . . . . 4 SEAL KIT . . . . . . . . . . . . . . . . . . . . . 1

913230/DP0615

Hydraulics

634 Telehandler Controller - Lift / Extend

1

2

3

4

5

6

7

8

9

913230/DP0615

154

PRINTED IN U.S.A.

634 Telehandler

Hydraulics Controller - Lift / Extend

Ref. No.

Part No.

00 01 02 03 04 05 06

103263 103122 103112 103113 103114 103115 103116

PRINTED IN U.S.A.

Description

Qty. Req.

Ref. No.

Part No.

HYD. CONTROLLER (Complete) . 1 KNOB. . . . . . . . . . . . . . . . . . . . . . . . 1 LEVER ROD (as shown) . . . . . . . . . 1 BOOT. . . . . . . . . . . . . . . . . . . . . . . . 1 SELECTOR DISC . . . . . . . . . . . . . . 1 PIVOT/ BALL JOINT . . . . . . . . . . . . 1 PLATE /BOOT MOUNT . . . . . . . . . . 1

07 08 09a

103403 103404 103117

a

Items included in seal kit are not shown.

155

Description

Qty. Req.

METERING CURVE (as shown) . . . 4 RETURN SPRING. . . . . . . . . . . . . . 4 SEAL KIT . . . . . . . . . . . . . . . . . . . . . 1

913230/DP0615

Hydraulics

634 Telehandler

Controller - Auxiliary Hydraulics (Option)

1

2

3

4

5

6

913230/DP0615

156

PRINTED IN U.S.A.

634 Telehandler

Hydraulics

Controller - Auxiliary Hydraulics (Option) Ref. No.

Part No.

00 01 02 03

103264 103077 103084 103078

04

103403

PRINTED IN U.S.A.

Description

Qty. Req.

Ref. No.

Part No.

COMPLETE VALVE ASY. . . . . . . . . 1 LEVER ROD (as shown) . . . . . . . . . 1 BOOT (included with item #3) . . . . . 1 CONTROL KIT. . . . . . . . . . . . . . . . . 1 (includes item #2 Boot) METERING CURVE (as shown) . . . 2

05 06a

103404 103083

a

Items included in seal kit are not shown.

157

Description

Qty. Req.

RETURN SPRING. . . . . . . . . . . . . . 2 SEAL KIT . . . . . . . . . . . . . . . . . . . . . 1

913230/DP0615

Hydraulics

634 Telehandler

Frame Level Cylinder (Stamped w/PN 104130)

1

2 5 4 3

6

7

1-1/4” Wide Machined Groove

Cylinder Part Number Stamped Here

9 10 8

Ref. No.

Part No.

00

104130

01 02 03 04 05 06

104245 L63016 104264 104260 104273 L64367

913230/DP0615

Description

Internal Threads

Qty. Req.

Ref. No.

Part No.

FRAME LEVEL CYL. (Complete) . . 1 (part number is stamped on cylinder) ROD (includes item 2) . . . . . . . . . . . 1 BUSHING . . . . . . . . . . . . . . . . . . . . 1 HEAD GLAND . . . . . . . . . . . . . . . . . 1 PISTON . . . . . . . . . . . . . . . . . . . . . . 1 LOCKNUT . . . . . . . . . . . . . . . . . . . . 1 BUSHING . . . . . . . . . . . . . . . . . . . . 1

07 08 09

NSS 104251 L70495 L97889 104276

10

158

Description

Qty. Req.

TUBE WELDMENT . . . . . . . . . . . . . 1 OIL LINE TUBE ASSEMBLY . . . . . . 1 COUNTER BALANCE VALVE . . . . . 2 SEAL KIT (CBV) . . . . . . . . . . . . . . . 1 CYLINDER SEAL KIT . . . . . . . . . . . 1 (Items included are not shown.)

PRINTED IN U.S.A.

634 Telehandler

Hydraulics

Frame Level Cylinder (Stamped w/PN L63015)

1

2

7

6

5 3

4

8

9

External Threads

Cylinder Part Number Stamped Here

12

10

Ref. No.

Part No.

00

L63015

01 02 03 04 05 06

L98503 L63016 L98547 L99857 L98507 L98550

PRINTED IN U.S.A.

Description

Qty. Req.

Ref. No.

Part No.

FRAME LEVEL CYL. (Complete) . . 1 (part number is stamped on cylinder) ROD. . . . . . . . . . . . . . . . . . . . . . . . . 1 BUSHING . . . . . . . . . . . . . . . . . . . . 1 HEAD GLAND CAP. . . . . . . . . . . . . 1 5/16”-18x1/4” SET SCREW. . . . . . . 1 HEAD GLAND . . . . . . . . . . . . . . . . . 1 PISTON . . . . . . . . . . . . . . . . . . . . . . 1

07 08 09 10 11

L99405 L64367 NSS L98509 L70495 L97889 L98506

12

159

Description

Qty. Req.

1-1/4”-12 UNF LOCKNUT . . . . . . . . 1 BUSHING 2.0X2.25X2.0” . . . . . . . . 1 TUBE WELDMENT . . . . . . . . . . . . . 1 OIL LINE TUBE ASSEMBLY . . . . . . 1 COUNTER BALANCE VALVE . . . . . 2 SEAL KIT (CBV) . . . . . . . . . . . . . . . 1 CYLINDER SEAL KIT . . . . . . . . . . . 1 (Items included are not shown.)

913230/DP0615

Hydraulics

634 Telehandler Lift Cylinder (Stamped w/PN 104131)

1

4 3

2

5 Cylinder Part Number Stamped Here

1-1/4” Wide Machined Groove

6 8

Internal Threads

Ref. No.

Part No.

00

104131

Qty. Req.

Ref. No.

Part No.

LIFT CYLINDER (Complete) . . . . . . 2 (part number is stamped on cylinder) Note: Quantities shown are for one cylinder.

01 104248 ROD WELDMENT . . . . . . . . . . . . . 1 02 104266 GLAND . . . . . . . . . . . . . . . . . . . . . . 1 03 104261 PISTON . . . . . . . . . . . . . . . . . . . . . . 1 04 104274 LOCKNUT . . . . . . . . . . . . . . . . . . . . 1 05 NSS TUBE WELDMENT . . . . . . . . . . . . . 1

06

104249

07

L64175 L97889 104279

913230/DP0615

Description

7

08

160

Description

Qty. Req.

OIL LINE TUBE ASSEMBLY . . . . . . 1 (includes nuts and ferrules) COUNTER BALANCE VALVE . . . . . 1 SEAL KIT (CBV) . . . . . . . . . . . . . . . 1 CYLINDER SEAL KIT . . . . . . . . . . . 1 (Items included are not shown.)

PRINTED IN U.S.A.

634 Telehandler

Hydraulics

Lift Cylinder (Stamped w/PN L63199)

1

6

5 4 2

3 Cylinder Part Number Stamped Here

External Threads

9

7

10 8

Ref. No.

Part No.

00

L63199

Qty. Req.

Ref. No.

Part No.

LIFT CYLINDER (Complete) . . . . . . 2 (part number is stamped on cylinder) Note: Quantities shown are for one cylinder.

01 L98518 ROD WELDMENT . . . . . . . . . . . . . . 1 02 L98520 HEAD GLAND CAP. . . . . . . . . . . . . 1 03 L99857 5/16”-18X1/4” SET SCREW . . . . . . 1 04 L98522 HEAD GLAND . . . . . . . . . . . . . . . . . 1 05 L98523 PISTON . . . . . . . . . . . . . . . . . . . . . . 1

06 07 08

L99405 NSS L98519

09

L64175 L97889 L98521

PRINTED IN U.S.A.

Description

10

161

Description

Qty. Req.

1-1/4”-12 UNF LOCKNUT . . . . . . . . 1 TUBE WELDMENT . . . . . . . . . . . . . 1 OIL LINE TUBE ASSEMBLY . . . . . . 1 (includes nuts and ferrules) COUNTER BALANCE VALVE . . . . . 1 SEAL KIT (CBV) . . . . . . . . . . . . . . . 1 CYLINDER SEAL KIT . . . . . . . . . . . 1 (Items included are not shown.)

913230/DP0615

Hydraulics

634 Telehandler

Slave Cylinder (Stamped w/PN 104129)

1

2

5 4 3

Cylinder Part Number Stamped Here

1-1/4” Wide Machined Groove

8

6

7

Internal Threads

Ref. No.

Part No.

00

104129

01 02 03 04

104244 L63018 104263 104259

913230/DP0615

Description

Qty. Req.

Ref. No.

Part No.

SLAVE CYLINDER (Complete) . . . . 1 (part number is stamped on cylinder) ROD (includes item 2) . . . . . . . . . . . 1 BUSHING . . . . . . . . . . . . . . . . . . . . 1 HEAD GLAND . . . . . . . . . . . . . . . . . 1 PISTON . . . . . . . . . . . . . . . . . . . . . . 1

05 06 07 08

104272 L68003 NSS 104275

162

Description

Qty. Req.

LOCKNUT . . . . . . . . . . . . . . . . . . . . 1 BUSHING . . . . . . . . . . . . . . . . . . . . 1 TUBE WELDMENT . . . . . . . . . . . . . 1 CYLINDER SEAL KIT . . . . . . . . . . . 1 (Items included are not shown.)

PRINTED IN U.S.A.

634 Telehandler

Hydraulics

Slave Cylinder (Stamped w/PN L63014)

1

2

7 6

5

4 3

Cylinder Part Number Stamped Here

External Threads

10 8 9

Ref. No.

Part No.

00

L63014

01 02 03 04 05

L98524 L63018 L99857 L98513 L98528

PRINTED IN U.S.A.

Description

Qty. Req.

Ref. No.

Part No.

SLAVE CYLINDER (Complete) . . . . 1 (part number is stamped on cylinder) ROD WELDMENT . . . . . . . . . . . . . . 1 BUSHING . . . . . . . . . . . . . . . . . . . . 1 5/16”-18X1/4” SET SCREW . . . . . . 1 HEAD GLAND CAP. . . . . . . . . . . . . 1 HEAD GLAND . . . . . . . . . . . . . . . . . 1

06 07 08 09 10

L98529 L500668 L63017 NSS L98527

163

Description

Qty. Req.

PISTON . . . . . . . . . . . . . . . . . . . . . . 1 1-1/8”-12 UN LOCKNUT . . . . . . . . . 1 BUSHING . . . . . . . . . . . . . . . . . . . . 1 TUBE WELDMENT . . . . . . . . . . . . . 1 CYLINDER SEAL KIT . . . . . . . . . . . 1 (Items included are not shown.)

913230/DP0615

Hydraulics

634 Telehandler Tilt Cylinder (Stamped w/PN 104128)

1 2

5

4

3 Cylinder Part Number Stamped Here

1-1/4” Wide Machined Groove

6

7

8 9 Internal Threads

10

Ref. No.

Part No.

00

104128

01 02 03 04 05 06

104246 L63018 104265 104260 104273 NSS

913230/DP0615

Description

Qty. Req.

Ref. No.

Part No.

TILT CYLINDER (Complete) . . . . . . 1 (part number is stamped on cylinder) ROD (includes item 2) . . . . . . . . . . . 1 BUSHING . . . . . . . . . . . . . . . . . . . . 1 HEAD GLAND . . . . . . . . . . . . . . . . . 1 PISTON . . . . . . . . . . . . . . . . . . . . . . 1 LOCKNUT . . . . . . . . . . . . . . . . . . . . 1 TUBE WELDMENT . . . . . . . . . . . . . 1

07 08 09

L68003 L48868A L96838 104278

10

104252

164

Description

Qty. Req.

BUSHING . . . . . . . . . . . . . . . . . . . . 1 COUNTER BALANCE VALVE . . . . . 1 SEAL KIT (CBV) CYLINDER SEAL KIT . . . . . . . . . . . 1 (Items included are not shown.)

HYDRAULIC LINE ASSY. . . . . . . . . 1

PRINTED IN U.S.A.

634 Telehandler

Hydraulics

Tilt Cylinder (Stamped w/PN L63013)

1 2

7

6

5 4 3

Cylinder Part Number Stamped Here

8

External Threads

9 11

10

12

Ref. No.

Part No.

00

L63013

01 02 03 04 05 06 07

L98545 L63018 L99857 L98547 L99866 L98550 L99405

PRINTED IN U.S.A.

Description

Qty. Req.

Ref. No.

Part No.

TILT CYLINDER (Complete) . . . . . . 1 (part number is stamped on cylinder) ROD WELDMENT . . . . . . . . . . . . . . 1 BUSHING . . . . . . . . . . . . . . . . . . . . 1 5/16”-18X1/4” SET SCREW . . . . . . 1 HEAD GLAND CAP. . . . . . . . . . . . . 1 HEAD GLAND . . . . . . . . . . . . . . . . . 1 PISTON . . . . . . . . . . . . . . . . . . . . . . 1 1-1/4”-12 UN LOCKNUT . . . . . . . . . 1

08 09 10 11

NSS L63017 L70495 L97889 L98548

12

L98551

165

Description

Qty. Req.

TUBE WELDMENT . . . . . . . . . . . . . 1 BUSHING . . . . . . . . . . . . . . . . . . . . 1 COUNTER BALANCE VALVE . . . . . 1 SEAL KIT (CBV) CYLINDER SEAL KIT . . . . . . . . . . . 1 (Items included are not shown.)

HYDRAULIC LINE ASSY. . . . . . . . . 1

913230/DP0615

Hydraulics

634 Telehandler

Boom Extend Cylinder (Stamped w/PN 104127)

1 2 6 5

Cylinder Part Number Stamped Here

7

4 3

8

1-1/4” Wide Machined Groove

11 10 9

Internal Threads

Ref. No.

Part No.

00

104127

01 02 03 04 05

104247 L63018 104271 104262 104258

913230/DP0615

Description

Qty. Req.

Ref. No.

Part No.

EXTEND CYLINDER (Complete) . . 1 (part number is stamped on cylinder) ROD (includes item 2) . . . . . . . . . . . 1 BUSHING . . . . . . . . . . . . . . . . . . . . 1 DX BUSHING . . . . . . . . . . . . . . . . . 1 HEAD GLAND . . . . . . . . . . . . . . . . . 1 PISTON . . . . . . . . . . . . . . . . . . . . . . 1

06 07 08 09

104274 L68003 NSS L48868A L96838 104250 104277

10 11

166

Description

Qty. Req.

LOCKNUT . . . . . . . . . . . . . . . . . . . . 1 BUSHING . . . . . . . . . . . . . . . . . . . . 1 TUBE WELDMENT . . . . . . . . . . . . . 1 COUNTER BALANCE VALVE . . . . . 1 SEAL KIT (CBV) HYDRAULIC LINE ASSY. . . . . . . . . 1 CYLINDER SEAL KIT . . . . . . . . . . . 1 (Items included are not shown.)

PRINTED IN U.S.A.

634 Telehandler

Hydraulics

Boom Extend Cylinder (Stamped w/PN L63012)

1 2

7 6

Cylinder Part Number Stamped Here

8

5 4 3 9

10

11

External Threads

12

Ref. No.

Part No.

00

L63012

01 02 03 04 05 06

L98511 L63018 L99857 L98513 L98515 L98516

PRINTED IN U.S.A.

Description

Qty. Req.

Ref. No.

Part No.

EXTEND CYLINDER (Complete) . . 1 (part number is stamped on cylinder) ROD WELDMENT . . . . . . . . . . . . . . 1 BUSHING . . . . . . . . . . . . . . . . . . . . 1 5/16”-18X1/4” SET SCREW . . . . . . 1 HEAD GLAND CAP. . . . . . . . . . . . . 1 HEAD GLAND . . . . . . . . . . . . . . . . . 1 PISTON . . . . . . . . . . . . . . . . . . . . . . 1

07 08 09 10

L500668 L63017 NSS L48868A L96838 L98517 L98558

11 12

167

Description

Qty. Req.

1-1/8”-12 UN LOCKNUT . . . . . . . . . 1 BUSHING . . . . . . . . . . . . . . . . . . . . 1 TUBE WELDMENT . . . . . . . . . . . . . 1 COUNTER BALANCE VALVE . . . . . 1 SEAL KIT (CBV) HYDRAULIC LINE ASSY. . . . . . . . . 1 CYLINDER SEAL KIT . . . . . . . . . . . 1 (Items included are not shown.)

913230/DP0615

Hydraulics

634 Telehandler Fork Shift Cylinder

1

3

4

2

6 5

Ref. No.

Part No.

00 01 02 03

L68337 L500763 L500762 L500761

913230/DP0615

Description

Qty. Req.

Ref. No.

Part No.

COMPLETE ASSEMBLY ROD WELDMENT . . . . . . . . . . . . . . 1 HEAD GLAND . . . . . . . . . . . . . . . . . 1 PISTON . . . . . . . . . . . . . . . . . . . . . . 1

04 05 06

L500367 NSS L500370

168

Description

Qty. Req.

3/4”-16 UNF LOCKNUT. . . . . . . . . . 1 TUBE WELDMENT . . . . . . . . . . . . . 1 SEAL KIT . . . . . . . . . . . . . . . . . . . . . 1 (Items included are not shown)

PRINTED IN U.S.A.

634 Telehandler

Hydraulics Rotate Carriage Cylinder

1 9

2

8 7 6 5 3

4

10

12

11

Ref. No.

Part No.

00 01 02 03 04 05 06

Qty. Req.

Ref. No.

Part No.

L63594

ROTATE CYLINDER (Complete) . . 1

L99168 L63593 L99169 L99857 L99171 L99174

ROD WELDMENT . . . . . . . . . . . . . . 1 BUSHING . . . . . . . . . . . . . . . . . . . . 1 HEAD GLAND CAP. . . . . . . . . . . . . 1 5/16”-18X1/4” SET SCREW . . . . . . 1 HEAD GLAND . . . . . . . . . . . . . . . . . 1 SPACER, ROD . . . . . . . . . . . . . . . . 1

07 06 09 10

L99175 L98921 L500367 L64175 L97889 NSS L99170

PRINTED IN U.S.A.

Description

11 12

169

Description

Qty. Req.

SUPPORT WASHER. . . . . . . . . . . . 1 PISTON . . . . . . . . . . . . . . . . . . . . . . 1 3/4”-16 UN LOCKNUT. . . . . . . . . . . 1 COUNTER BALANCE VALVE . . . . . 1 SEAL KIT (CBV) TUBE WELDMENT . . . . . . . . . . . . . 1 CYLINDER SEAL KIT . . . . . . . . . . . 1 (Items included are not shown)

913230/DP0615

Attachments

634 Telehandler Carriage Forks

2” Shaft x 42” Long 2” Shaft x 48” Long

FRONT

1 2

3

4

2” Shaft x 60” Long

7

913230/DP0615

5

6

2” Shaft x 72” Long

8

9

170

PRINTED IN U.S.A.

634 Telehandler

Attachments Carriage Forks

Ref. No.

Part No.

01 02a 03 04 05 06

Description

Qty. Req.

Ref. No.

Part No.

Description

Qty. Req.

L71350

FORK, 42”X4”X2” (8,400 lbs.) . . . . . 2

07

L47265

FORK, 60”X5”X2” (10,500 lbs.) . . . . 2

L61001 L61017 L66406 L400929 L47263

FORK, 48”X2”X2” (4,200 lbs.) . . . . . 4 FORK, 48”X4”X2” (8,400 lbs.) . . . . . 2 FORK, 48”X4”X2-1/4” (12,000 lbs.). 2 FORK, 48”X5”X1-3/4” (8,500 lbs.). . 2 FORK, 48”X5”X2” (10,500 lbs.) . . . . 2

08 09

L60961 L68331

FORK, 60”X6”X2-1/4” (12,500 lbs.). 2 FORK, 72”X5”X2” (10,500 lbs.) . . . . 2

a

Requires 2 sets (4 forks).

Note: ratings are based on 2 forks and the load at 24” on center. Except for item 2; where 4 forks are required.

PRINTED IN U.S.A.

171

913230/DP0615

Attachments

634 Telehandler

Standard Carriage Attachment Group

1

2

3 4

5

913230/DP0615

172

PRINTED IN U.S.A.

634 Telehandler

Attachments

Standard Carriage Attachment Group Ref. No.

Part No.

01 L99192 L99193 02 L63319 L63320

PRINTED IN U.S.A.

Description

Qty. Req.

Ref. No.

Part No.

CARRIAGE, WELDMENT . . . . . . . . 1 48” Carriage 66” Carriage FORK SHAFT BAR . . . . . . . . . . . . . 1 48” Carriage (50-1/2”) 66” Carriage (68-1/2”)

03 04 05

L400425 L520005 L50273

173

Description

Qty. Req.

WASHER, FORK SHAFT . . . . . . . . 2 3/8”-16 NYLON INSERT NUT . . . . . 2 3/8”-16X2-3/4” BOLT . . . . . . . . . . . . 2

913230/DP0615

Attachments

634 Telehandler

Fork Shift Carriage Attachment Group

1

19 20

18 14 15

13 2 11

15

9

12

16

17

9 10 8

7 6 5 2 3 4

913230/DP0615

174

PRINTED IN U.S.A.

634 Telehandler

Attachments

Fork Shift Carriage Attachment Group Ref. No.

Part No.

01 02 03 04 05 06 07 08

L500215 L50519 L400425 L50333 L66919 L66931 L50875

09 10

L66921 L66948 L63715 L50242

PRINTED IN U.S.A.

Description

Qty. Req.

Ref. No.

Part No.

Description

Qty. Req.

FORK SHIFT CARR., WLDMNT . . . 1 3/4”-10 NYLON INSERT NUT . . . . . 3 FORK SHAFT WASHER . . . . . . . . . 1 3/4”-10X3” BOLT . . . . . . . . . . . . . . 1 FORK SHAFT, 50” . . . . . . . . . . . . . . 1 FORK SLIDE PLATE . . . . . . . . . . . . 2 3/4”-10X1-1/2” BOLT . . . . . . . . . . . . 1 FORK SLIDE COUPLER. . . . . . . . . 1 Used with 4” wide forks Used with 5” wide forks TWIN CUSHION TOP PLATE . . . . . 2 5/16”-18X2-1/4” BOLT . . . . . . . . . . . 2

11 12 13a 14a 15 16 17 18 19 20

L63716 L520004 NSS NSS L66918 L68337 L50562 L63143 L66950 L66949

a

Sold as a set. Order part # L65273 Quick Couplers

175

913230/DP0615

TWIN HOSE CUSHION. . . . . . . . . . 1 5/16”-18 NYLON INSERT NUT . . . . 2 COUPLER, MALE . . . . . . . . . . . . . . 1 COUPLER, FEMALE. . . . . . . . . . . . 1 CYLINDER MOUNT . . . . . . . . . . . . 2 FORK SHIFT CYLINDER . . . . . . . . 1 3/4”-10X4” BOLT . . . . . . . . . . . . . . . 2 ADAP -8ORM -6JICM W/.06 ORF . 2 HOSE -6 A6/A6 59” . . . . . . . . . . . . . 1 HOSE -6 A6/A6 56” . . . . . . . . . . . . . 1

Attachments

634 Telehandler

Rotate Carriage Attachment Group

1

3 4 5 3

2 10 11

21 4

10 7

11

12 18

20

5

8 6

9

17 12 16 13 13 19

913230/DP0615

15

14

176

PRINTED IN U.S.A.

634 Telehandler

Attachments

Rotate Carriage Attachment Group Ref. No.

Part No.

01 L99225 L99224 02

03 04 05 06 07 08 09 10

L63319 L63320 L50237 L400425 L520005 L50205 L61287 L52026 L50147 L61709 L65273

PRINTED IN U.S.A.

Description

Qty. Req.

Ref. No.

Part No.

ROTATE CARRIAGE, WELDMNT . 1 48” Carriage 66” Carriage FORK SHAFT BAR . . . . . . . . . . . . . 1 48” Carriage (50-1/2” long) 66” Carriage (68-1/2” long) 3/8”-16X2-3/4” BOLT . . . . . . . . . . . . 2 RETAINER. . . . . . . . . . . . . . . . . . . . 2 3/8”-16 NYLON INSERT NUT . . . . . 2 2”-12 CASTELLATED NUT . . . . . . . 1 WASHER (not shown) . . . . . . . . . . 1 3/8”-16X1-1/4” BOLT” . . . . . . . . . . . 6 3/8” LOCK WASHER . . . . . . . . . . . . 6 SLIDE PAD 3”X4” . . . . . . . . . . . . . . 3 QUICK COUPLER SET. . . . . . . . . . 1 (couplers are not sold separately)

11

L63143

12 13 14 15a 16 17 18a

L63344 L51968 L520005 L63968 L50273 L63594 L63969 L50294 L520019 NSS L63952 L64367

19 20 21

177

Description

Qty. Req.

ADAP, -8ORM -6JICM STR. . . . . . . 2 (with orifice) HOSE, -6 A8/A6 20” . . . . . . . . . . . . 2 ADAP, -6ORM -6JICM 90DEG . . . . 2 3/8”-16 NYLON INSERT NUT . . . . 1 BUTT END PIVOT PIN . . . . . . . . . . 1 3/8”-16X2-3/4” BOLT . . . . . . . . . . AR ROTATE CYLINDER . . . . . . . . . . . . 1 ROD END PIVOT PIN . . . . . . . . . . . 1 1/2”-13X3-1/2” BOLT . . . . . . . . . . . 1 1/2”-13 NYLON INSERT NUT . . . . 1 ROTATE PIN (welded to #20). . . . . 1 ROTATE, PLATE (incIudes #19) . . 1 BUSHING (not shown) . . . . . . . . . . 1

913230/DP0615

Attachments

634 Telehandler Boom Attachment Group

1 8’ Truss Boom

26 25

2 5’ Jib Boom

24

8

7

Hydraulic Winch With Brake 27

6

23

19 18

17

15

16

14

11

4 3

13 9

22 21 20

12

5 10

913230/DP0615

178

9

PRINTED IN U.S.A.

634 Telehandler

Attachments Boom Attachment Group

Ref. No.

Part No.

01 02 03 04 05

L99237 L500214 L64294 L64660 L50841 L520003 L444004 NSS NSS L445002 L82358 100963 L50286 L520019 L444008 L400398 L50815 100076 L520004 L65338 L66946

06 07a 08a 09 10 11b 12 13 14 15 16 17 18 19 20c

PRINTED IN U.S.A.

Description

Qty. Req.

Ref. No.

Part No.

8’ TRUSS BOOM WELDMENT . . . . 1 5’ JIB BOOM WELDMENT . . . . . . . 1 HOSE -8 A8/A8 53” . . . . . . . . . . . . . 2 ADAP -8ORM -8JICM RUN TEE. . . 1 1/4-20”X2” BOLT . . . . . . . . . . . . . . . 2 1/4”-20 NYLON INSERT NUT . . . . 2 ADAP -8ORM -8JICM STR . . . . . . . 2 COUPLER, MALE . . . . . . . . . . . . . . 1 COUPLER, FEMALE. . . . . . . . . . . . 1 ADAP -8ORM -8JICM 90 DEG . . . . 2 RELIEF VALVE . . . . . . . . . . . . . . . . 1 HYDRAULIC WINCH. . . . . . . . . . . . 1 1/2”-13X1-3/4” GR 8 BOLT . . . . . . . 6 1/2-13 NYLON INSERT NUT . . . . . 6 ADAP -10ORM -8JICM . . . . . . . . . . 2 HOSE -6 A8/A8 18.5” . . . . . . . . . . . 2 5/16”X2-1/2” BOLT . . . . . . . . . . . . . 2 PIN, TRUSS WINCH . . . . . . . . . . . . 1 5/16”-18 NYLON INSERT NUT . . . . 2 WINCH SHEAVE . . . . . . . . . . . . . . . 1 3/8”X60’ WINCH CABLE . . . . . . . . . 1 (Includes hook and swivel)

21 22 23 24 25 26 27d

L50371 L50147 L60451 L61411 L50380 L50152 L446017

3/8”X2-1/2” BOLT . . . . . . . . . . . . . . 2 3/8” LOCK WASHER . . . . . . . . . . . . 2 WINCH BALL. . . . . . . . . . . . . . . . . . 1 PINTLE HOOK . . . . . . . . . . . . . . . . 1 1/2”-20X1-1/4” GR 8 BOLT . . . . . . . 4 1/2” LOCK WASHER . . . . . . . . . . . . 4 ADAP -8JICFS -8JICM 90 . . . . . . . . 2

00

L500222

-- ITEMS NOT SHOWN -AUGER, ADAPTER PLATE. . . . . . . 1

a

Sold as a set. Order part # L65273 Quick Couplers

b

Used with 5’ truss booms after attachment serial number 11182. The winch on 5’ truss booms before attachment serial number 11183 have been discontinued, you must purchase a boom and a winch.

c

Used with 5’ truss booms with winch.

d

Not used on some attachments.

179

Description

Qty. Req.

913230/DP0615

Attachments

634 Telehandler 180o Swing Platform

2

1

3 4

5 6

7 9

8

13

10

15 11

12

1

14

913230/DP0615

180

PRINTED IN U.S.A.

634 Telehandler

Attachments 180o Swing Platform

Ref. No.

Part No.

01 02 03 04 05 06 07 08 09 10 11 12

104478 104477 104476 104471 104469 104475 104473 104468 104472 103909 103906 103908

PRINTED IN U.S.A.

Description

Qty. Req.

Ref. No.

Part No.

VALVE ASSEMBLY . . . . . . . . . . . . . 1 PUMP ASSEMBLY . . . . . . . . . . . . . 1 HARDWARE KIT (pivot) . . . . . . . . . 1 HUB ASSEMBLY . . . . . . . . . . . . . . . 2 SHAFT AND KEY ASSEMBLY . . . . 1 THRUST PLATE . . . . . . . . . . . . . . . 2 BACK HALF (attachment) . . . . . . . . 1 ACUATOR . . . . . . . . . . . . . . . . . . . . 1 FRONT HALF . . . . . . . . . . . . . . . . . 1 BACK SIDE . . . . . . . . . . . . . . . . . . . 1 RIGHT DOOR . . . . . . . . . . . . . . . . . 1 FRONT SIDE . . . . . . . . . . . . . . . . . . 1

13 14 15

103907 104467 100883

LEFT DOOR . . . . . . . . . . . . . . . . . . 1 BASE . . . . . . . . . . . . . . . . . . . . . . . . 1 DECAL, PLATFOM RULES. . . . . . . 2

00 00 00 00

104470 103911 103910 101149

-- ITEMS NOT SHOWN -HOSE KIT . . . . . . . . . . . . . . . . . . . . 1 PIN AND CHAIN KIT . . . . . . . . . . . . 1 HARDWARE KIT (platform bolts) . . 1 DECAL, FALL HAZARD . . . . . . . . . 2

181

Description

Qty. Req.

913230/DP0615

Attachments

634 Telehandler Bucket Attachment Group

1

Ref. No.

Part No.

01

L500373 L68831

913230/DP0615

Description

Qty. Req.

Ref. No.

Part No.

Description

Qty. Req.

1.3 CU. YD. BUCKET WELDMNT . 1 CUTTING EDGE 98” (weld on) . . . . 1

182

PRINTED IN U.S.A.

634 Telehandler

Attachments Notes

PRINTED IN U.S.A.

183

913230/DP0615

Numerical Index Part No.

Page No.

Ref. No.

056859 072340 072798 081379 089069 089070 100011 100071 100076 100102 100155 100156 100359 100622 100623 100624 100625 100626 100627 100659 100660 100661 100883 100963 101149 101278 101291 101320 101436 101495 101506 101657 101667 101712 101717 101719 101727 101792 101818 101877 101877 101879 101882 101882 101882 101926 101954 101956 101960 101961 101963 102063 102173 102174 102313 102313 102313

9 23 9 35 23 23 113 29 179 43 9 7 9 7 7 9 7 7 9 10 10 10 181 179 181 23 31 111 21 17 10 10 33 43 17 21 15 21 49 23 27 35 27 109 148 53 39 39 39 39 39 51 5 5 107 113 121

06 15 09 13 19 19 08 10 17 10 04 06 12 12 03 18 11 10 17 07 07 07 15 11 00 04 25 01 22 20 06 07 05 04 17 19 13 00 00 34 10 01 09 01 01 18 03 05 00 00 00 02 04 06 15 17 07

913230/DP0615

634 Telehandler

Part No.

Page No.

Ref. No.

Part No.

Page No.

Ref. No.

Part No.

Page No.

Ref. No.

102313 102313 102313 102313 102313 102313 102321 102321 102321 102321 102321 102321 102408 102432 102433 102450 102529 102530 102534 102572 102573 102574 102575 102575 102576 102576 102583 102587 102587 102595 102601 102614 102615 102617 102618 102619 102620 102621 102622 102623 102624 102625 102626 102627 102628 102632 102633 102634 102635 102636 102637 102638 102639 102647 102649 102654 102668

123 125 127 129 131 143 45 125 127 129 131 146 44 31 55 57 31 31 31 43 86 86 86 91 86 91 91 83 91 91 91 91 91 88 88 88 88 88 88 88 88 88 88 88 88 88 88 88 88 88 88 88 88 43 27 57 83

13 09 13 15 15 01 02 10 14 09 09 00 01

102668 102674 102680 102681 102692 102705 102711 102712 102717 102718 102722 102727 102728 102741 102769 102778 102780 102780 102781 102782 102783 102785 102836 102837 102840 102840 102861 102861 102863 102872 102874 102880 102881 102882 102882 102886 102893 102901 102907 102912 102913 102925 102926 102928 102944 102945 102948 102949 102950 102951 102952 102952 102953 102954 102954 102955 102956

113 153 21 21 13 21 19 19 10 10 15 13 13 33 13 13 33 33 33 33 27 31 107 113 111 113 37 49 93 31 21 13 13 13 23 21 91 21 25 17 17 17 49 21 25 25 21 61 79 79 79 79 79 79 79 79 79

23 04 03 04 24 02 03 10 11 10 20 18 17 03 21 20 01 07 04 02 05 04 12 21 02 12 15 00 22 26 01 09 13 25 17 21 22 12 01 11 09 00 00 15 03 04 20 10 01 02 03 08 04 05 09 06 07

102957 102958 102959 102965 102968 102974 103013 103014 103016 103017 103019 103021 103022 103022 103023 103023 103024 103024 103025 103026 103027 103029 103033 103036 103077 103078 103083 103084 103088 103089 103099 103099 103099 103100 103100 103100 103100 103101 103104 103104 103112 103112 103113 103113 103114 103114 103115 103115 103116 103116 103117 103117 103122 103122 103130 103130 103179

79 79 79 35 47 53 17 21 11 143 15 13 13 15 13 15 13 15 19 19 19 15 25 25 157 157 157 157 53 13 23 23 23 23 23 23 23 43 23 23 153 155 153 155 153 155 153 155 153 155 153 155 153 155 107 142 17

10 11 12 02 00 19 00 00 05 02 12 03 02 11 12 09 16 10 08 09 01 19 00 05 01 03 06 02 07 01 23 27 28 29 30 31 32 00 00 33 02 02 03 03 05 04 06 05 07 06 10 09 01 01 04 01 00

01 07 08 05 15 00 03 04 07 08 08 09 21 07 20 18 37 04 06 01 02 03 04 05 06 07 09 10 11 12 13 19 20 21 24 24 24 25 26 00 10 22 22

184

PRINTED IN U.S.A.

634 Telehandler

Numerical Index

Part No.

Page No.

Ref. No.

Part No.

Page No.

Ref. No.

Part No.

Page No.

Ref. No.

103180 103192 103195 103199 103199 103221 103221 103221 103223 103224 103225 103229 103262 103262 103262 103262 103262 103262 103262 103262 103263 103263 103263 103263 103263 103263 103263 103263 103264 103264 103264 103264 103264 103265 103268 103270 103273 103314 103315 103315 103315 103315 103315 103315 103315 103317 103317 103318 103318 103318 103318 103318 103318 103318 103318 103318 103318

17 43 29 41 43 23 23 23 37 35 83 9 117 121 123 125 127 129 131 153 117 121 123 125 127 129 131 155 117 123 127 131 157 23 41 41 41 83 35 121 123 125 127 129 131 107 113 35 107 121 123 125 125 125 127 127 127

00 00 13 13 05 24 25 26 01 18 01 15 03 01 01 01 01 01 01 00 02 02 02 02 02 02 02 00 01 14 16 20 00 00 04 06 07 08 26 06 12 06 12 17 19 17 06 27 18 08 11 05 08 11 08 11 17

103318 103318 103318 103318 103319 103319 103320 103320 103322 103326 103330 103330 103330 103331 103331 103331 103333 103340 103341 103359 103368 103368 103368 103368 103370 103371 103390 103391 103392 103393 103394 103395 103396 103398 103399 103401 103401 103402 103403 103403 103403 103404 103404 103404 103413 103413 103414 103424 103425 103441 103475 103476 103479 103482 103505 103505 103505

129 129 131 131 109 113 111 113 83 9 99 103 141 99 103 141 99 11 10 27 35 107 129 131 41 41 88 88 88 91 91 91 91 91 91 91 95 93 153 155 157 153 155 157 119 151 47 47 119 5 47 47 47 47 119 129 131

08 10 08 10 07 11 14 05 04 16 42 05 21 43 06 22 37 04 07 01 29 16 12 12 10 14 16 17 18 07 03 16 28 25 47 49 50 11 08 07 04 09 08 05 07 00 00 00 08 07 05 06 01 02 04 16 16

103508 103509 103510 103511 103512 103513 103514 103626 103675 103862 103906 103907 103908 103909 103910 103911 103991 103994 104024 104064 104078 104127 104128 104128 104129 104130 104131 104244 104245 104246 104247 104248 104249 104250 104251 104252 104258 104259 104260 104260 104261 104262 104263 104264 104265 104266 104271 104272 104273 104273 104274 104274 104275 104277 104277 104278 104279

151 151 151 151 151 151 151 49 13 49 181 181 181 181 181 181 35 47 49 45 45 166 105 164 162 158 160 162 158 164 166 160 160 166 158 164 166 162 158 164 160 166 162 158 164 160 166 162 158 164 160 166 162 158 166 164 160

01 03 02 01 03 00 00 06 03 00 11 13 12 10 00 00 11 07 00 00 03 00 08 00 00 00 00 01 01 01 01 01 06 10 08 10 05 04 04 04 03 04 03 03 03 02 03 05 05 05 04 06 08 10 11 09 08

PRINTED IN U.S.A.

185

Part No.

Page No.

Ref. No.

104303 104340 104341 104425 104428 104428 104467 104468 104469 104470 104471 104472 104473 104475 104476 104477 104478 104846 105281 105835 105835 136305 136383 136383 136443 136443 136686 137498 137498 137501 137501 137503 137632 137634 137659 140516 183629 210018 210170 210175 650730 651543 L10465 L120041 L120047 L277944 L400398 L400425 L400425 L400425 L400929 L40805 L41179 L41261 L41847 L41847 L41848

37 49 49 57 111 111 181 181 181 181 181 181 181 181 181 181 181 15 49 13 23 25 37 53 37 53 53 5 53 5 53 25 7 7 53 10 53 147 29 29 21 83 31 53 55 35 179 173 175 177 171 51 49 27 39 41 23

02 24 25 01 10 12 14 08 05 00 04 09 07 06 03 02 01 15 20 00 20 06 06 01 07 10 15 01 04 02 05 09 04 09 02 05 13 01 01 02 11 15 10 17 03 06 15 03 03 04 05 16 02 02 06 02 18

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Page No.

Ref. No.

L41854 L441010 L443011 L443011 L443011 L443011 L443022 L444001 L444001 L444002 L444002 L444004 L444004 L444004 L444005 L444007 L444008 L444008 L444008 L444008 L444008 L444010 L444010 L444012 L445001 L445002 L445002 L445002 L445003 L445004 L445004 L445005 L445005 L445012 L445013 L445014 L446017 L446017 L446020 L446020 L446025 L446025 L446026 L446026 L446026 L446044 L446048 L446049 L446049 L446049 L446049 L446049 L446049 L447005 L44859 L45049 L45934

37 35 115 137 139 141 139 57 115 35 107 109 141 179 111 57 115 135 137 141 179 115 139 119 51 135 137 179 115 107 109 37 113 107 137 107 113 179 51 57 35 37 115 135 137 111 35 121 123 125 127 129 131 49 31 83 51

05 24 01 04 16 04 02 24 13 30 14 17 19 06 09 03 07 07 08 06 14 28 15 06 06 12 11 09 26 21 06 13 20 10 26 01 09 27 07 14 21 12 06 06 07 04 31 04 04 04 04 04 04 18 11 01 13

913230/DP0615

634 Telehandler

Part No.

Page No.

Ref. No.

L46865 L46865 L47212 L47263 L47265 L48179 L48868A L48868A L48868A L49327 L500001 L500004 L500019 L500020 L500021 L500021 L500021 L500021 L500022 L500024 L500025 L500027 L500028 L500036 L500042 L500042 L500042 L500057 L500099 L500111 L500127 L500129 L500130 L500132 L500134 L500135 L500143 L500161 L500163 L500214 L500215 L500222 L500225 L500273 L500273 L500274 L500300 L500339 L500368 L500370 L500373 L500407 L500407 L500408 L500408 L500409 L500410

107 142 51 171 171 31 164 166 167 35 17 17 15 13 13 15 19 21 13 15 15 15 15 21 15 19 21 13 17 15 145 145 145 145 145 145 25 25 25 179 175 179 23 73 75 77 145 43 142 168 182 65 73 73 73 65 73

03 02 24 06 07 07 08 09 10 22 02 18 16 07 08 05 04 08 06 08 14 18 17 16 04 05 07 04 08 07 18 16 04 04 03 14 10 00 08 02 01 00 00 03 03 01 21 07 03 06 01 07 23 22 24 16 01

Part No.

Page No.

Ref. No.

L500411 L500412 L500413 L500414 L500451 L500451 L500452 L500453 L500454 L500454 L500455 L500455 L500456 L500456 L500457 L500457 L500458 L500459 L500459 L500460 L500460 L500461 L500461 L500462 L500462 L500463 L500463 L500464 L500464 L500465 L500465 L500466 L500466 L500467 L500467 L500468 L500468 L500469 L500469 L500470 L500471 L500471 L500472 L500472 L500473 L500473 L500474 L500474 L500475 L500476 L500476 L500477 L500477 L500478 L500478 L500479 L500480

73 73 73 73 86 87 87 87 86 87 87 95 87 95 93 97 97 93 97 93 97 93 97 93 97 93 97 93 97 93 97 93 97 93 97 93 97 93 97 97 93 97 93 97 93 97 93 97 93 93 97 93 97 93 97 97 65

02 04 19 20 02 02 03 04 05 05 06 38 08 24 01 01 02 02 02 02 02 02 02 02 02 03 03 05 05 06 06 07 07 08 08 09 09 10 10 11 12 12 13 13 14 14 15 15 16 17 17 17 17 18 18 22 08

186

Part No.

Page No.

Ref. No.

L500480 L500480 L500481 L500481 L500483 L500483 L500484 L500484 L500485 L500486 L500487 L500488 L500488 L500489 L500489 L500490 L500490 L500491 L500492 L500492 L500493 L500494 L500494 L500495 L500496 L500496 L500496 L500496 L500496 L500497 L500498 L500498 L500499 L500499 L500500 L500500 L500501 L500501 L500502 L500503 L500504 L500504 L500505 L500505 L500506 L500506 L500507 L500508 L500508 L500509 L500509 L500510 L500510 L500511 L500511 L500512 L500512

93 97 93 97 91 95 91 95 95 95 91 91 95 91 95 91 95 95 91 95 95 91 95 95 83 88 89 91 95 95 91 95 91 95 91 95 91 95 95 95 91 95 91 95 91 95 95 91 95 91 95 91 95 91 95 91 95

23 23 24 24 01 01 02 02 03 04 05 10 05 14 06 15 09 10 19 11 12 34 13 14 19 23 12 23 15 17 32 18 29 19 33 20 30 21 22 23 31 26 35 27 36 28 29 38 30 41 32 42 33 44 34 45 35

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634 Telehandler Part No.

Page No.

Ref. No.

L500513 L500513 L500515 L500515 L500516 L500517 L500517 L500518 L500518 L500519 L500519 L500521 L500522 L500522 L500523 L500523 L500524 L500524 L500525 L500525 L500527 L500527 L500528 L500529 L500531 L500532 L500533 L500534 L500535 L500536 L500536 L500537 L500538 L500539 L500539 L500540 L500540 L500541 L500541 L500542 L500543 L500544 L500546 L500546 L500554 L500555 L50056 L500606 L500668 L500668 L500694 L500695 L500696 L500697 L500700 L500701 L500702

91 95 91 95 95 91 95 91 95 91 95 95 91 95 91 95 91 95 91 95 88 89 89 89 89 89 89 89 89 88 89 89 89 84 85 84 85 84 85 83 83 83 84 85 95 95 29 43 163 167 17 17 17 17 17 17 17

46 36 48 39 40 51 41 50 42 40 43 45 43 46 26 49 26 49 26 49 14 01 02 03 05 06 07 08 09 15 10 13 14 02 02 02 02 03 03 20 16 17 01 01 44 48 09 09 07 07 19 04 03 15 12 06 11

PRINTED IN U.S.A.

Numerical Index

Part No.

Page No.

Ref. No.

L500706 L500707 L500708 L500709 L500711 L500718 L500719 L500747 L500748 L500761 L500762 L500763 L500771 L50084 L50086 L500943 L500943 L500952 L500953 L500954 L500955 L500956 L500957 L500958 L500959 L500960 L500961 L500968 L50101 L50139 L50141 L50150 L50151 L50157 L50196 L50201 L50205 L50207 L50305 L50319 L50319 L50371 L50468 L50491 L50517 L50607 L50612 L50612 L50628 L50646 L50677 L50704 L50705 L50727 L50815 L50833 L50952

17 17 17 17 17 17 17 43 43 168 168 168 97 83 99 84 85 145 145 145 145 145 145 145 145 145 145 148 27 13 29 31 31 133 29 83 177 101 49 49 57 179 57 99 29 31 99 103 31 105 51 57 55 57 179 57 49

13 10 05 14 16 01 07 00 00 03 02 01 16 13 35 02 02 06 07 02 11 08 12 17 13 20 15 01 04 14 08 19 06 15 04 09 06 04 09 10 16 21 11 07 05 12 10 16 09 12 18 18 16 06 16 09 00

Part No.

Page No.

Ref. No.

Part No.

Page No.

Ref. No.

L50952 L510041 L510041 L51099 L51591 L51591 L51781 L51968 L520004 L520005 L520007 L520007 L54002 L561004 L580005 L580009 L60253 L60253 L60451 L60492 L60653 L60653 L60653 L60653 L60653 L60961 L60986 L61001 L61017 L61021 L61411 L61620 L61699 L61699 L61708 L61708 L61709 L61709 L61709 L61709 L61867 L62583 L62715 L62715 L62715 L62731 L62732 L62733 L62733 L62734 L62734 L62741 L62840 L62842 L62842 L62842 L62926

57 29 31 53 111 113 53 177 101 21 49 57 13 31 31 49 115 133 179 55 113 123 127 129 131 171 111 171 171 55 179 35 101 103 99 101 99 101 103 177 37 9 99 101 103 101 101 99 101 101 103 111 143 107 109 119 31

08 03 20 14 13 22 08 13 05 14 13 19 00 00 13 23 14 17 23 09 02 05 05 05 05 08 00 02 03 14 24 23 26 04 23 27 28 21 09 09 04a 07 24 16 11 28 29 29 18 17 10 05 07 07 02 05 23

L630001 L630003 L630004 L630004 L63005 L63006 L63012 L63013 L63013 L63014 L63015 L63016 L63016 L63016 L63017 L63017 L63017 L63017 L63017 L63017 L63017 L63017 L63017 L63018 L63018 L63018 L63018 L63018 L63018 L63018 L63018 L63018 L63099 L63131 L63143 L63143 L63153 L63156 L63156 L63157 L63158 L63166 L63166 L63167 L63167 L63168 L63169 L63173 L63199 L63215 L63222 L63230 L63239 L63248 L63272 L63272 L63272

39 39 23 39 103 101 167 105 165 163 159 133 158 159 99 103 105 135 137 139 163 165 167 105 137 139 162 163 164 165 166 167 99 99 175 177 101 103 103 101 101 99 103 99 103 103 99 99 161 35 83 31 101 39 105 137 139

03 04 00 02 02 02 00 08 00 00 00 11 02 02 16 22 05 02 17 06 08 09 08 07 15 18 02 02 02 02 02 02 21 13 18 11 11 15 18 10 09 34 19 33 20 17 11 12 00 08 01 01 25 05 06 14 19

187

913230/DP0615

Numerical Index

634 Telehandler

Part No.

Page No.

Ref. No.

Part No.

Page No.

Ref. No.

Part No.

Page No.

Ref. No.

L63273 L63273 L63274 L63274 L63276 L63309 L63309 L63319 L63319 L63320 L63320 L63334 L63344 L63356 L63363 L63363 L63363 L63381 L63381 L63381 L63381 L63381 L63383 L63383 L63384 L63384 L63387 L63387 L63399 L63399 L63406 L63406 L63406 L63406 L63406 L63406 L63407 L63407 L63407 L63407 L63407 L63407 L63420 L63420 L63474 L63545 L63564 L63593 L63594 L63594 L63610 L63629 L63631 L63632 L63634 L63640 L63651

137 139 105 135 133 35 107 173 177 173 177 39 177 51 31 111 149 107 125 127 129 131 109 113 107 109 109 113 51 57 35 51 57 107 115 115 115 115 115 135 135 137 31 49 9 25 111 169 169 177 23 31 10 10 13 23 111

18 04 04 03 04 25 02 02 02 02 02 01 12 03 21 07 00 19 12 15 11 11 12 16 13 14 13 10 09 15 07 08 02 20 21 22 09 15 16 10 11 10 00 00 11 02 08 02 00 17 16 22 09 08 26 01 03

L63651 L63665 L63694 L63694 L63715 L63715 L63715 L63715 L63716 L63716 L63716 L63756 L63813 L63813 L63894 L63952 L63957 L63968 L63969 L64124 L64124 L64143 L64175 L64175 L64175 L64197 L64197 L64275 L64294 L64367 L64367 L64367 L64367 L64437 L64524 L64572 L64660 L64660 L64663 L64663 L64664 L64664 L64764 L64821 L64863 L65097 L65098 L65142 L65144 L65273 L65273 L65338 L65570 L65583 L65638 L65640 L65926

111 51 99 139 103 137 141 175 103 141 175 35 13 33 43 177 105 177 177 49 57 99 160 161 169 49 57 117 179 133 158 159 177 49 109 55 107 179 31 49 31 49 55 55 53 105 105 35 35 141 177 179 49 49 99 99 10

06 21 22 17 25 24 11 09 24 18 11 10 00 00 00 20 15 15 18 11 21 31 07 09 10 12 20 09 03 02 06 08 21 04 16 15 09 04 00 22 00 21 04 10 09 13 14 16 17 20 10 19 00 00 06 03 03

L65927 L65927 L65928 L65928 L65930 L65932 L65932 L65933 L65937 L65942 L66011 L66119 L66139 L66162 L66265 L66406 L66437 L66456 L66613 L66613 L66709 L66780 L66782 L66783 L66918 L66919 L66921 L66931 L66946 L66948 L66949 L66950 L66965 L67589 L67657 L67718 L67719 L67720 L67721 L67722 L67723 L67751 L67756 L67756 L68003 L68003 L68003 L68006 L68039 L68039 L68171 L68182 L68185 L68186 L68200 L68239 L68239

7 9 7 9 10 7 9 9 9 7 13 51 113 111 51 171 23 105 7 105 51 103 103 103 175 175 175 175 179 175 175 175 57 51 53 9 9 9 9 9 9 51 41 55 162 164 166 99 137 141 41 41 41 41 41 137 137

02 02 07 13 02 05 10 03 05 13 22 12 01 00 23 04 02 09 08 00 22 14 13 12 15 05 08 06 20 08 20 19 05 17 16 08 08 08 08 08 08 21 03 12 06 07 07 15 25 12 11 12 09 08 05 02 03

913230/DP0615

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Part No.

Page No.

Ref. No.

L68239 L68239 L68282 L68295 L68331 L68337 L68337 L68348 L68348 L68350 L68351 L68351 L68352 L68352 L68356 L68358 L68374 L68374 L68376 L68376L68496 L68531 L68533 L68539 L68544 L68562 L68563 L68571 L68580 L68591 L68592 L68595 L68596 L68604 L68613 L68619 L68619 L68641 L68694 L68694 L68694 L68695 L68696 L68697 L68711 L68744 L68762 L68772 L68778 L68778 L68778 L68794 L68802 L68804 L68805 L68805 L68807

141 141 27 10 171 168 175 99 139 99 137 141 139 139 139 99 137 137 141 141 29 57 57 51 55 57 57 49 51 49 49 49 49 49 49 37 49 31 115 117 145 101 101 101 147 101 103 27 115 141 145 133 107 119 35 109 115

02 03 07 04 09 00 16 20 07 01 01 01 11 12 08 19 20 21 13 14 12 17 25 25 08 23 12 03 20 16 15 08 07 19 17 14 00 24 12 08 00 14 24 08 00 01 01 06 25 05 00 06 11 01 28 15 17

PRINTED IN U.S.A.

634 Telehandler

Numerical Index

Part No.

Page No.

Ref. No.

Part No.

Page No.

Ref. No.

Part No.

Page No.

Ref. No.

Part No.

Page No.

Ref. No.

L68807 L68808 L68808 L68809 L68809 L68809 L68810 L68810 L68810 L68811 L68814 L68814 L68814 L68814 L68815 L68815 L68815 L68815 L68816 L68816 L68816 L68816 L68817 L68817 L68831 L68849 L68849 L68866 L68876 L68876 L68878 L68878 L68881 L68882 L69166 L69297 L69595 L69718 L69734 L69734 L69747 L69747 L69747 L69902 L69903 L69903 L69903 L69903 L69903 L69904 L69904 L69904 L69904 L69904 L69904 L69904 L69904

135 115 135 115 115 133 117 117 119 117 115 115 139 139 115 115 137 141 115 115 137 141 115 137 182 83 113 41 83 133 83 133 133 133 49 13 27 49 83 95 109 113 147 119 121 123 123 125 127 123 123 127 127 129 131 131 131

08 18 09 19 20 07 06 07 10 05 02 03 13 14 05 23 05 07 04 24 06 08 08 09 01 22 24 01 14 13 11 12 09 10 05 23 03 14 12 37 05 18 00 09 05 08 10 07 10 07 09 07 09 07 07 17 18

L69905 L69905 L69905 L69905 L69905 L69905 L69928 L69928 L69928 L69930 L69930 L69936 L69936 L69936 L69936 L70039 L70040 L70069 L70075 L70075 L70146 L70200 L70201 L70212 L70241 L70305 L70305 L70306 L70307 L70428 L70428 L70462 L70495 L70495 L70495 L70629 L70634 L70701 L71074 L71075 L71076 L71076 L71077 L71081 L71081 L71082 L71084 L71086 L71305 L71350 L71553 L71554 L71555 L71595 L71691 L71691 L71700

119 119 129 129 131 131 113 113 113 107 109 109 109 113 113 43 99 13 23 23 39 43 29 29 43 7 9 10 10 111 113 99 158 159 165 49 29 43 23 23 23 23 23 23 49 23 23 23 13 171 45 11 11 43 23 45 11

02 03 13 14 13 14 04 07 13 08 03 10 11 14 15 01 38 29 21 22 09 06 07 06 00 01 01 01 13 11 19 00 09 11 10 00 02 08 06 03 13 14 09 12 00 07 08 05 00 01 01 01 02 10 10 00 03

L71725 L71726 L71729 L71732 L71748 L71748 L71748 L71750 L71751 L71752 L76020 L76084 L82358 L94824 L96053 L96580 L96838 L96838 L96838 L97489 L97489 L97525 L97526 L97889 L97889 L97889 L97889 L97889 L97889 L98176 L98184 L98185 L98189 L98191 L98194 L98196 L98197 L98198 L98199 L98200 L98201 L98202 L98203 L98204 L98205 L98211 L98212 L98214 L98215 L98216 L98217 L98218 L98219 L98220 L98224 L98226 L98228

44 44 44 44 99 103 141 44 45 45 51 51 179 61 77 145 164 166 167 5 35 63 63 158 159 160 161 165 169 61 61 61 63 63 63 63 63 63 63 63 63 63 63 63 63 66 66 67 67 67 61 61 67 67 67 61 69

03 02 00 05 36 03 16 04 05 04 19 01 10 02 05 00 08 09 10 03 03 10 11 09 11 07 09 10 10 09 22 08 09 13 07 16 03 15 12 06 04 05 01 02 14 05 07 10 08 09 15 14 12 01 06 13 02

L98229 L98230 L98231 L98232 L98233 L98235 L98235 L98236 L98236 L98237 L98237 L98237 L98238 L98238 L98238 L98239 L98239 L98239 L98239 L98240 L98240 L98240 L98240 L98241 L98241 L98241 L98242 L98242 L98242 L98244 L98244 L98244 L98246 L98246 L98246 L98247 L98247 L98247 L98248 L98249 L98250 L98250 L98250 L98251 L98252 L98253 L98253 L98253 L98253 L98253 L98253 L98254 L98254 L98254 L98255 L98257 L98257

69 69 69 69 69 71 75 71 75 71 73 75 71 73 75 71 73 75 75 71 73 75 75 71 73 75 71 73 75 71 73 75 71 73 75 71 73 75 71 71 71 73 75 71 71 65 65 65 65 71 75 65 65 71 71 73 75

01 04 03 05 08 17 16 16 15 09 14 09 08 13 08 15 12 21 23 14 11 20 22 13 18 14 12 17 13 10 15 10 06 09 06 07 10 07 01 18 04 07 04 02 03 02 05 10 12 19 24 03 06 20 22 06 19

PRINTED IN U.S.A.

189

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634 Telehandler

Part No.

Page No.

Ref. No.

Part No.

Page No.

Ref. No.

Part No.

Page No.

Ref. No.

L98258 L98260 L98264 L98266 L98268 L98272 L98274 L98275 L98276 L98276 L98277 L98277 L98278 L98279 L98281 L98282 L98284 L98291 L98292 L98293 L98294 L98295 L98298 L98300 L98301 L98302 L98303 L98304 L98307 L98316 L98317 L98318 L98318 L98355 L98355 L98355 L98368 L98371 L98371 L98372 L98372 L98373 L98373 L98373 L98380 L98380 L98394 L98395 L98395 L98396 L98396 L98404 L98404 L98406 L98406 L98417 L98417

73 75 77 77 77 75 75 75 65 75 65 75 77 77 77 77 65 81 81 81 81 81 81 81 81 81 81 81 81 80 80 87 95 83 91 95 88 91 95 91 95 86 91 95 93 97 97 93 97 93 97 93 97 93 97 86 87

05 17 06 07 04 18 01 02 11 26 13 27 09 08 03 02 14 01 02 08 03 04 06 11 13 12 09 05 07 03 06 07 25 18 24 16 08 13 07 11 07 09 12 47 04 04 21 20 20 19 19 17 17 17 17 01 01

L98417 L98417 L98430 L98430 L98503 L98506 L98507 L98509 L98511 L98513 L98513 L98515 L98516 L98517 L98518 L98519 L98520 L98521 L98522 L98523 L98524 L98527 L98528 L98529 L98533 L98534 L98536 L98537 L98545 L98547 L98547 L98548 L98550 L98550 L98551 L98558 L98700 L98734 L98735 L98865 L98887 L98891 L98895 L98895 L98896 L98897 L98898 L98899 L98921 L98926 L98927 L98932 L98935 L98938 L98942 L98943 L98944

91 95 88 89 159 159 159 159 167 163 167 167 167 167 161 161 161 161 161 161 163 163 163 163 149 149 149 149 165 159 165 165 159 165 165 167 105 61 61 31 145 145 145 145 145 145 145 145 169 61 61 61 61 59 66 66 66

39 31 22 11 01 12 05 10 01 04 04 05 06 11 01 08 02 10 04 05 01 10 05 06 02 02 05 07 01 03 04 11 06 06 12 12 01 27 28 00 18 01 05 19 09 09 09 10 06 07 06 12 11 14 06 04 03

L98945 L98947 L98948 L98949 L98950 L98951 L98953 L98954 L98955 L98956 L98957 L98958 L98961 L98961 L98961 L98962 L98967 L98968 L98968 L98978 L99013 L99018 L99020 L99023 L99025 L99027 L99029 L99029 L99029 L99029 L99030 L99031 L99032 L99038 L99045 L99163 L99163 L99168 L99169 L99170 L99171 L99174 L99175 L99182 L99184 L99184 L99184 L99192 L99193 L99224 L99225 L99237 L99246 L99246 L99246 L99249 L99251

66 66 67 67 67 67 67 67 65 81 81 81 71 73 75 71 75 65 75 5 61 61 67 67 67 67 59 59 61 67 80 69 69 75 61 35 37 169 169 169 169 169 169 57 5 57 67 173 173 177 177 179 59 61 61 59 61

01 02 11 07 04 05 03 00 15 14 15 10 11 16 11 21 12 09 25 05 04 19 15 14 13 16 11 13 21 17 05 06 07 05 20 09 03 01 03 12 05 06 07 10 08 04 02 01 01 01 01 01 04 16 24 15 03

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Page No.

Ref. No.

L99253 L99260 L99260 L99261 L99262 L99262 L99270 L99274 L99278 L99279 L99284 L99284 L99284 L99285 L99285 L99286 L99287 L99288 L99294 L99295 L99296 L99312 L99313 L99405 L99405 L99405 L99425 L99434 L99454 L99696 L99785 L99866 L99908 L99908 L99909 L99910 L99910 L99911 L99911 L99911 L99925 L99927 L99951 L99983 P471370 P471997

61 59 59 59 59 61 61 61 71 73 59 59 61 59 61 59 61 61 61 61 61 61 63 159 161 165 27 55 29 73 80 165 143 146 146 143 146 143 146 146 143 143 83 25 113 143

05 09 12 10 07 25 26 23 05 08 03 06 18 08 32 01 29 31 33 34 35 30 08 07 06 07 06 07 00 21 04 05 05 02 03 06 04 06 03 04 03 03 03 05 03 07

PRINTED IN U.S.A.

Torque Specifications Use these torque values when tightening hardware (excluding: locknuts and self-tapping, thread-forming and metal screws) unless otherwise specified.

Grade 5

Grade 8

Unified National Thread

Grade 2 Dry

Lubed

Dry

Lubed

Dry

Lubed

8-32 8-36 10-24 10-32 1/4-20 1/4-28 5/16-18 5/16-24 3/8-16 3/8-24 7/16-14 7/16-20 1/2-13 1/2-20 9/16-12 9/16-18 5/8-11 5/8-18 3/4-10 3/4-16 7/8-9 7/8-14 1-8 1-14

19* 20* 27* 31* 66* 76* 11 12 20 23 32 36 35 40 55 60 75 85 130 150 125 140 190 210

14* 15* 21* 23* 50* 56* 9 9 15 17 24 27 35 40 55 60 75 85 130 150 125 140 190 210

30* 31* 43* 49* 9 10 17 19 30 35 50 55 75 90 110 120 150 180 260 300 430 470 640 710

22* 23* 32* 36* 75* 86* 13 14 23 25 35 40 55 65 80 90 110 130 200 220 320 360 480 530

41* 43* 60* 68* 12 14 25 25 45 50 70 80 110 120 150 170 220 240 380 420 600 660 900 1000

31* 32* 45* 51* 9 10 18 20 35 35 55 60 80 90 110 130 170 180 280 320 460 500 680 740

Metric Course Thread

Grade 8.8 Dry

Lubed

Dry

Lubed

Dry

Lubed

M6-1 24M8-1.25 M10-1.5 M12-1.75 M14-2 M16-2

8 19 37.5 65 103.5 158.5

6 14 28 48 76.5 117.5

11 27 53 91.5 145.5 223.5

7 20 39 67.5 108 165.5

13.5 32.5 64 111.5 176.5 271

10* 24* 47 82 131 200

Grade 10.9

Grade 12.9

* All torque values are in lb.-ft. except those marked with an *, which are in lb.-in.

For metric torque value (Nm), muiltiply lb.-ft. x 1.355 or lb.-in. value x 0.113.

Manitou Americas, Inc. P. O. Box 179 West Bend, WI 53095-0179 U.S.A www.mustangmfg.com

913230/DP0615

© 2015 Manitou Americas, Inc. All rights reserved..

PRINTED IN U.S.A.