Mustang 519 Telehandler Parts Manual 913268 - PDF DOWNLOAD

519 TELEHANDLER PARTS MANUAL

PART #913268 Revision D - September 2009

Mustang Manufacturing Company, Inc.

Introduction

519 Telehandler

NOTE: This parts manual identifies both standard and optional features for this model.

Depending on the features of your machine, some of the items identified in the parts lists may, or may not be included with your machine.

The Table of Contents pages list the page locations of various component groups on the machine.

When ordering service parts, specify the part number, full description, quantity required, and the unit model and serial number.

Model and serial numbers for this unit are stamped on a plate located inside the operator’s station. The serial number is also stamped on the top front of the frame. The following reference shows the breakdown of the serial number:

“Right” and “left” are determined from a position standing behind the unit and facing the direction of travel.

Mustang Manufacturing Company reserves the right to make changes or improvements in the design or construction of any part of the unit without incurring the obligation to install such changes on any unit previously delivered.

Grease fittings and common attaching hardware, such as cotter pins, set screws, woodruff keys, screws and nuts are included in the parts list, indented below the part they are associated with, but NOT illustrated, except where a particular routing or special fastening arrangement must be maintained. The hardware listed is for mounting purposes and is NOT included when the part is ordered for replacement.

Standard attaching hardware torque values are provided on the inside back cover. Unless otherwise specified, all capscrews are Grade 5, cadmium or zinc plated; hexagon nuts for Grade 5 capscrews and bolts are Grade 5.

Unit Number

Model Engine

519

A A 00 00000 Month Year (A=09, B=10, etc.)

913268/DP0909

PRINTED IN U.S.A.

519 Telehandler

Table of Contents

PAGE INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Inside Front Cover Table of Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 Filters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4 CAB Cab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6 Instrument Panel, Switches and Fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8 Front and Rear Lights (Option) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10 Front and Rear Window - Enclosed Cab (Option) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12 Wiper (Option) / Front and Top Glass . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14 Window (Option) - Top and Left . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16 Door (Option) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18 Heater (Option) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20 Steering Column and Shifter Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22 Seat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24 Pedals - Brake and Accelerator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26 Cab Mounts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28 Window Guards (Option) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29 CHASSIS Fuel Tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30 Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32 Engine Compartment - Backwall . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34 Engine Compartment - Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36 Engine Compartment - Front . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38 Hoods . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .40 Covers - Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .42 Cover - Front, Mirror and Washer Bottle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .44 Belly Pan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .46 ENGINE External . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .48 Flex Plate and Engine Mounts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .50 Radiator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .52 Air Intake and Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .54 Exhaust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .56 AXLE Mounts, Wheels, Fenders and Driveshaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .58 Front and Rear Axle - Steer Cylinder and Tie Rods . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .60 Front Axle - Central Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .61 Front Axle - Differential . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .62 Front Axle - Reduction Hub . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .64 Front Axle - Brakes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .66

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Table of Contents PAGE

(Axle continued.)

Rear Axle - Central Housing and Mounts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .68 Rear Axle - Differential . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .70 Rear Axle - Reduction Hub . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .72 BOOM Outer Boom - Front . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .74 Outer Boom - Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .76 Inner Boom - Front . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .78 Inner Boom - Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .80 Quickattach Mount Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .82 BOOM HYDRAULICS Lift Cylinder Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .84 Boom Extend Cylinder Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .86 Tilt / Slave Cylinder Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .88 Auxiliary Hydraulics Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .90 HYDRAULICS Hydraulic Tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .92 Hydraulic Circuit - Cooler and Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .94 Hydraulic Drive Pump and Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .96 Control and Isolation Valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .98 Steer Motor and Steer Select Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .100 Brake Valve and Inching Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .102 Hydraulic Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .104 Hydraulic Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .105 Hydraulic Drive Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .106 Slave Cylinder Isolation Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .107 Control Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .108 Steer Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .110 Steer Select Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .111 Parking Brake Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .112 Brake Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .113 HYDRAULIC CYLINDERS Lift Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .114 Slave Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .116 Tilt Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .118 Boom Extend Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .120 Rotating-Carriage Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .122 Fork-Shift Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .123

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Table of Contents

519 Telehandler

ATTACHMENTS PAGE Carriage Forks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .124 Standard Carriage Attachment Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .126 Rotate Carriage Attachment Groups . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .128 Fork-Shift Carriage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .132 Boom Attachment Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .134 Bucket Attachment Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .135 DECALS Decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .136 INDEX Numerical Index List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .140 Subject Index List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .146

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3

913268/DP0909

Filters

519 Telehandler

All

1

2

Oil

3

Fuel

Hydraulic

4 5

Primary Air

913268/DP0909

Secondary Air

4

PRINTED IN U.S.A.

519 Telehandler

Filters All

Ref. No.

Part No.

01 02 03 04 05 06 07

104044 104045 074830 104047 104046 105443 105442

Description

Qty. Req.

Ref. No.

Part No.

Description

Qty. Req.

NOTE: When replacing the engine oil filter, be sure that the oil cooler coolant hoses have enough clearance with the fan belt. Under certain conditions it is possible to loosen the oil cooler and change the position of the coolant hoses when removing the oil filter. Contact the Service Department if you require additional information.

ENGINE OIL FILTER . . . . . . . . . . . . 1 FUEL FILTER . . . . . . . . . . . . . . . . . 1 HYDRAULIC FILTER. . . . . . . . . . . . 1 PRIMARY AIR FILTER (outer) . . . . 1 SECONDARY AIR FILTER (inner) . 1 OIL COOLER COOLANT HOSE . . . 1 OIL COOLER COOLANT HOSE . . . 1

Analysis Kits*

6

272817 . . . . . . . . HYDRAULIC OIL ANALYSIS KITS (10) 272818 . . . . . . . . . . . . ENGINE OIL ANALYSIS KITS (10) 272819 . . . . . . . . . . . . . . BASIC FUEL ANALYSIS KIT (1) 272820 . . . . . . . . . . . . . COOLANT ANALYSIS KITS (10) 272813 . . . . . . . . FIELD TEST COLLANT STRIP KIT (1) 272814 . . . . . . . . . . . . . . . . . . . . OIL VACUUM PUMP (1) 272815 . . . . . . . . . . . . . . COOLANT VACUUM PUMP (1) 272816 . . . . . 1/4” PLASITC TUBING (100-FOOT ROLL)

Oil Cooler Coolant Hoses 7

* For the analysis of various fluids and fuel used in this machine; contact your Mustang dealer for more information.

Oil Filter Oil Cooler and Filter

PRINTED IN U.S.A.

5

Oil Cooler

913268/DP0909

Cab

519 Telehandler

Cab

FRONT

3 4

5

2 Level Indicator

1

9

26 28

29

11

30

32

12

10 11

16 15

36

13 33

14

17

13

31

26 35

30 34

29 28 32

18

13

24 25

20

13

19 21 23 22

13

Arm Rest

26 27 Left Mirror (Option)

913268/DP0909

Fuse Panel Access

6

PRINTED IN U.S.A.

519 Telehandler

Cab Cab

Ref. No.

Part No.

01 02 03 04 05

103561 103022 103021 103675 L500057 L500055 L69297 104134 L52025 654004 L50417 L50202 102882 104688 L63813 102727 102728 219274 L50202 L50051 L69756 L70015 L69755 L50483 L63887 L69402 L50051 104419 104892 L99157

09 10 11 12 13 14a 15 16b 17b 18b 19c

20 21 22 23 24 25 26 27

PRINTED IN U.S.A.

Description

Qty. Req.

Ref. No.

Part No.

Description

Qty. Req.

CANOPY(frame work only) . . . . . . . 1 BULB SEAL, RIGHT WINDOW . . . . 1 GLASS, RIGHT SIDE . . . . . . . . . . . 1 SCREEN, RIGHT SIDE (not shown) 1 CLIP, WINDOW . . . . . . . . . . . . . . . . 2 SCREW, FLANGE . . . . . . . . . . . . . . 4 PLATE, INCLMT MOUNT . . . . . . . . 1 INDICATOR, FRAME LEVEL . . . . . 1 5/16”-18X3/4” BUTT. HD BOLT . . AR 5/16” FLAT WASHER . . . . . . . . . . AR #8-32X1” SCREW . . . . . . . . . . . . . . 2 1/4”-20X5/8” BUTT. HD BOLT . . . AR PANEL, DASH . . . . . . . . . . . . . . . . . 1 5/8” PLASTIC PLUG . . . . . . . . . . . . 1 HOLE PLUG, 2-1/2” DIA . . . . . . . . . 1 PANEL, DASH COVER . . . . . . . . . . 1 PANEL, HEATER. . . . . . . . . . . . . . . 1 MIRROR ASSEMBLY (left side) . . . 1 1/4”-20X5/8” BUTT. HD BOLT . . . AR 1/4”-20 WHIZ LOCK NUT. . . . . . . AR ARM REST PAD . . . . . . . . . . . . . . . 1 ARM REST BRACKET . . . . . . . . . . 1 ADJUSTMENT KNOB . . . . . . . . . . . 1 3/8”-16x1” CARRIAGE BOLT . . . . . 1 U-BOLT . . . . . . . . . . . . . . . . . . . . . . 2 LOAD CHART SHEET . . . . . . . . . AR 1/4” FLANGE NUT . . . . . . . . . . . . AR FUSE PANEL/JOYSTICK COVER . 1 CAM LOCK . . . . . . . . . . . . . . . . . . . 1 KEY ONLY (CH751) . . . . . . . . . . . . 1

28 29 30 31 32 33 34 35 36

L500022 L500020 L500021 L50139 L52024 103023 104846 103024 102880

WASHER, FLAT (BLACK) . . . . . . AR BUSHING, NYLON . . . . . . . . . . . . AR GROMMET, 1/2”IDX1/4” GRV. . . . AR 1/4” LOCKWASHER . . . . . . . . . . . AR 1/4”-20X1” BUTTON HD BOLT . . AR GLASS, REAR. . . . . . . . . . . . . . . . . 1 MOUNT, REAR GLASS LOWER . . 1 BULBSEAL, REAR GLASS . . . . . . . 1 MOUNT, REAR GLASS UPPER . . . 2

00 00

L54002 105085

-- ITEMS NOT SHOWN-(Miscellaneous) TREAD STRIP, 6” WIDE (1 FT.) . . AR TRIM/EDGE 5” (front of cab). . . . . . 1

00 00

(Door hinge plugs - when door is not used) L70069 HOLE PLUG, 1/2” . . . . . . . . . . . . . . 6 L71305 HOLE PLUG, 3/8” . . . . . . . . . . . . . . 6

a

Refer to Instrument Panel and Switches section for information regarding switches and gauges.

b

Used when not equipped with a heater

c

Optional left side mirror

NOTE: Refer to Decal section for load chart decals.

7

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Cab

519 Telehandler

Instrument Panel, Switches and Fuses

15

REFER TO “NOTE” ON FACING PAGE

1

2

4

3

6

5

F-N-R SHIFT MODULE LOCATED NEXT TO FUSES UNDER LOAD CHARTS

16

104725

L500748

103101

9 13

12

11

10

7

8

DIODE PACKS REFER TO

‘ITEMS NOT SHOWN’

14

FUSES AND RELAYS LOCATED UNDER LOAD CHARTS ON SIDE DASH

25

26 27 28

23

RN

T AR ST

HO

24

29 30

SWITCHES LOCATED ON LOWER DASH

31

22 17 18

21

19 32 20

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Cab Instrument Panel, Switches and Fuses

Ref. No.

Part No.

Description

01a 02a 03 04 05 06 07 08 09 10 11 12 13 14

L63640 L66437 L71075 104203 104204 L71074 L71082 L71084 L71077 L71076 L71076 072340 104077 102882

15 16

101877

17 18 19 20b

L41848 L41848 089069 089070 103979

21 22 23 24 25 26 27 28 29 30 31 32

L70075 L70075 104769 103221 103221 103221 103099 103099 103100 103100 103100 103100

Qty. Req.

GAUGE, FUEL . . . . . . . . . . . . . . . . 1 GAUGE, WATER TEMP. . . . . . . . . . 1 SWITCH, STEER MODE. . . . . . . . . 1 SWITCH, TWO SPEED. . . . . . . . . . 1 LIGHT, GLOW PLUG. . . . . . . . . . . . 1 SWITCH, PARK BRAKE . . . . . . . . . 1 SWITCH, LIGHTS . . . . . . . . . . . . . . 1 SWITCH, TURN SIGNALS . . . . . . . 1 SWITCH, HAZARD LIGHTS . . . . . . 1 SWITCH, WIPER/WASHER . . . . . . 1 SWITCH, WIPER/WASHER . . . . . . 1 GAUGE, HOUR METER . . . . . . . . . 1 GAUGE, LIGHT CLUSTER . . . . . . . 1 PANEL, DASH . . . . . . . . . . . . . . . . . 1 (does not include switches or gauges) MODULE, F-N-R SHIFTER . . . . . . . 1 DIODE PACKS . . . . . . . . . . . . . . . AR (refer to “ITEMS NOT SHOWN”) SWITCH, PUSH BUTTON. . . . . . . . 1 SWITCH, PUSH BUTTON. . . . . . . . 1 SWITCH, IGNITION w/KEY. . . . . . . 1 KEY ONLY (2 keys) . . . . . . . . . . . . 1 WIRE HARNESS, CANOPY . . . . . . 1 (includes fuse and relay boxes) CHANGE OVER RELAY . . . . . . . . . 1 CHANGE OVER RELAY . . . . . . . . . 1 FUSE, MINI 20 AMP . . . . . . . . . . . . 1 FUSE, MINI 25 AMP . . . . . . . . . . . . 1 FUSE, MINI 25 AMP . . . . . . . . . . . . 1 FUSE, MINI 25 AMP . . . . . . . . . . . . 1 FUSE, MINI 15 AMP . . . . . . . . . . . . 1 FUSE, MINI 15 AMP . . . . . . . . . . . . 1 MICRO RELAY, 20 AMP . . . . . . . . . 1 MICRO RELAY, 20 AMP . . . . . . . . . 1 MICRO RELAY, 20 AMP . . . . . . . . . 1 MICRO RELAY, 20 AMP . . . . . . . . . 1

Ref. No.

Part No.

00

L63894

00 00 00

Description

Qty. Req.

-- ITEMS NOT SHOWN -TURN SIGNAL FLASHER . . . . . . . . 1 (located under dash cover) L630004 GROUND STRAP . . . . . . . . . . . . . . 1 103227 GAUGE LIGHT KIT . . . . . . . . . . . . . 1 L71088 SWITCH HOLE PLUG . . . . . . . . . AR (when switches are not present.)

00 00

103979 103981 104725

00

104011 105064 L500225

00c

104742

103101 L500748 L500747

(Wire Harnesses) HARNESS, CANOPY . . . . . . . . . . . 1 HARNESS, FRAME. . . . . . . . . . . . . 1 DIODE PACK, 4 DIODES . . . . . . . . 1 (located under front chassis cover near horn) HARNESS, ENGINE . . . . . . . . . . . . 1 RELAY (70AMP) (starter relay) . . . . 1 60 AMP MAXI FUSE . . . . . . . . . . . . 1 (located near fuel filter) HARNESS, LIGHT PACKAGE . . . . 1 (dash to rear lights - includes the following diodes:) DIODE PACK . . . . . . . . . . . . . . . . . 1 DIODE PACK . . . . . . . . . . . . . . . . . 1 CLEAR COVER, DIODE PACK . . . 2

a

Back light kit #103227 for illuminating gauges

b

Not all connections or terminals are shown in this illustration. The fuse and relay blocks as shown are located under the load chart panel on the side dash.

c

Used with Light Package option.

Note: Switches shown in the illustration or listed on this page are for reference purposes only. Your machine might be configured differently or might not include all of the options shown.

FUSE AND RELAY REFERENCE 21 22

(Relay #2) - 40 AMP change-over relay - PARK BRAKE (Relay #1) - 40 AMP change-over relay - IGNITION

23 24 25 26 27 28

(Fuse #2) - 20 AMP fuse - (IGNITION) - transmission, park brake, steer select, injector (Fuse #4) - 25 AMP fuse - (IGNITION) - heater, gauges (Fuse #6) - 25 AMP fuse - (IGNITION) - front wiper motor (Fuse #5) - 25 AMP fuse - (IGNITION) - top wiper motor (Fuse #3) - 15 AMP fuse - (IGNITION) - lights, inching (Fuse #1) - 15 AMP fuse - (BATTERY) - ignition switch, horn, glow plug

29 30 31 32

(Relay) - 20 AMP micro relay - top wiper (Relay) - 20 AMP micro relay - lights (Relay) - 20 AMP micro relay - bulb check (Relay) - 20 AMP micro relay - front wiper

PRINTED IN U.S.A.

9

913268/DP0909

Cab

519 Telehandler

Front and Rear Lights (Option)

1 2

3 4 FRONT OF CAB

FRONT

FRONT

6

5 7

7

8

9

10

REAR OF FRAME

913268/DP0909

10

PRINTED IN U.S.A.

519 Telehandler

Cab Front and Rear Lights (Option)

Ref. No.

Part No.

01 02 03 04 05a 06a 07a 08a 09a 10a

L70039 L50151 090666 101712 104741 104719 104410 104411 654026 651681

Description

Qty. Req.

Ref. No.

HEAD LIGHT . . . . . . . . . . . . . . . . . . 2 1/2” FLAT WASHER . . . . . . . . . . . . 2 3/8”-16 WHIZ LOCK NUT . . . . . . . . 2 GROMMET, 5/8” . . . . . . . . . . . . . . AR TAIL LIGHT, LH . . . . . . . . . . . . . . . . 1 TAIL LIGHT, RH . . . . . . . . . . . . . . . . 1 TAIL LIGHT, MOUNT . . . . . . . . . . . . 2 TAIL LIGHT, RETAINER . . . . . . . . . 2 3/8” LOCK WASHER . . . . . . . . . . . . 4 M8-1.25X100 C8.8 BOLT . . . . . . . . 4

Part No.

Description

Qty. Req.

00 00

-- ITEMS NOT SHOWN -HARNESS, LIGHT PACKAGE . . . . 1 (dash to rear lights - includes the following diodes:) 103101 DIODE PACK (see below). . . . . . . 1 L500748 DIODE PACK (see below). . . . . . . 1 L500747 CLEAR COVER, DIODE PACK . . . 2 L63894 TURN SIGNAL FLASHER . . . . . . . . 1 (located under dash) L70241 HARNESS, HEAD LIGHT . . . . . . . . 2 (dash to head lights) 103192 GROMMET 13/16”. . . . . . . . . . . . . . 1 L70200 BACKUP ALARM. . . . . . . . . . . . . . . 1

a

Used with optional light package

00a

00 00

104742

Note: Refer to the Outer Boom - Front Section for the work lights and wire harness associated with the boom.

103101

L500748

DIODE PACK

DIODE PACK

L500747

LOCATED UNDER DASH

LOCATED UNDER DASH

DIODE PACK

NEAR SWITCHES

NEAR SWITCHES

CLEAR COVER

PRINTED IN U.S.A.

11

913268/DP0909

Cab

519 Telehandler

Front and Rear Window - Enclosed Cab (Option)

3 REAR WINDOW HINGE

1

2

FRONT WINDOW HINGE

7

1

5

5

6

4

8

1

2 4

6

9

3

12

11

10

17 18

14

16

17

14

16

15 16

19

20

FRONT

913268/DP0909

12

PRINTED IN U.S.A.

519 Telehandler

Cab Front and Rear Window - Enclosed Cab (Option)

Ref. No.

Part No.

01 02 03 04 05 06 07 08 09 10 11 12 14 15a

L500038 651639 651640 L500042 L500021 651641 L500111 L500024 103023 103024 103022 103019 L500025 104846

PRINTED IN U.S.A.

Description

Qty. Req.

Ref. No.

Part No.

5/16”-18 ACORN NUT . . . . . . . . . AR 5/16”-18X1” BUTTON HD BOLT . . . 4 5/16”-18X3/4” BUTTON HD BOLT . 8 BUSHING, STEEL . . . . . . . . . . . . . . 4 GROMMET, 1/2”IDX1/4”GROOVE . 6 5/16” FLAT WASHER (BLACK) . . . . 4 HINGE, FRONT WINDOW . . . . . . . 2 HINGE, PLASTIC (rear window) . . . 1 GLASS, REAR. . . . . . . . . . . . . . . . . 1 BULB SEAL, REAR GLASS . . . . . . 1 BULB SEAL, FRONT GLASS . . . . . 1 GLASS, FRONT . . . . . . . . . . . . . . . 1 PIN, QUICK DETACH. . . . . . . . . . AR MOUNT, REAR WINDOW STAY . . . 1

16 17 18 19a 20a

L500019 L500028 L500027 103029 102722

a 00 00 00

Use the parts listed below to fasten mount to frame: 650863 1/4” FLAT WASHER . . . . . . . . . . AR 654002 1/4” LOCK WASHER. . . . . . . . . . AR L50202 1/4”-20X5/8” BUTTON HD BOLT. AR

13

Description

Qty. Req.

PIN, ROLL - 3/16”x1/2” . . . . . . . . . . 3 HOLD OPEN, L-STYLE. . . . . . . . . . 2 HOLD OPEN, L-STYLE. . . . . . . . . . 1 MOUNT, WIND. HOLD OPEN (RH). 1 MOUNT, WIND. HOLD OPEN (LH). 1

913268/DP0909

Cab

519 Telehandler

Wiper (Option) - Front and Top Window

10 9

3 4

5

8

6

11

7 15 1

14 2 19

12 17

913268/DP0909

17 18

14

16

13

PRINTED IN U.S.A.

519 Telehandler

Cab Wiper (Option) - Front and Top Window

Ref. No.

Qty. Req.

Ref. No.

Part No.

Note: Unless otherwise indicated, the following parts are used on the top and front windows.

16 17 18 19c 20

L500711 101717 L500004 L500694 101495

00 00

-- ITEMS NOT SHOWN -(Windshield Wiper Harness) 103179 HARNESS, TOP WIPER . . . . . . . . . 1 103180 HARNESS, FRONT WIPER . . . . . . 1

00 00

(Windshield Washer System) (Refer to Chassis Section-Front Cover for location.)

102925 HARNESS, WASHER BOTTLE . . . 1 103013 TUBING, WASHER (15-1/2 FT.) . . . 1

a b c

Used for front window Used for top window Not used on top window

01 02 03 04 05c 06 07 08 09 10 11

12 13 14 15

Part No.

L500718 L500001 L500696 L500695 L500708 L500701 L500719 L500099 102913 L500707 L500702 102912 L500700 L500706 L500709 L500697

Description

BOLT / 10-24x1.25 HEX GR5 . . . . . 1 WASHER/BLK NYLON . . . . . . . . . . 1 COVER WIPER MOTOR. . . . . . . . . 1 WIPER MOTOR / TRICO . . . . . . . . 1 TOWER SEAL / TRICO WIPER . . . 1 GASKET / PANTO ADAPTER . . . . . 1 PANTO ADAPTER PLATE. . . . . . . . 1 ADAPTER/WET ARM . . . . . . . . . . . 1 WIPER BLADE (16”) . . . . . . . . . . . . 1 ADAPTER / PIN LOCK . . . . . . . . . . 1 WIPER ARM . . . . . . . . . . . . . . . . . . 1 Note a (15-1/2”) Note b (18-1/2”) M8 / ACORN NUT . . . . . . . . . . . . . . 1 M5 / ACORN NUT . . . . . . . . . . . . . . 1 RAIN SHIELD . . . . . . . . . . . . . . . . . 1 M18 / NUT . . . . . . . . . . . . . . . . . . . . 1

Description

Qty. Req.

SCREW / M5 16mm . . . . . . . . . . . . 1 WASHER, #10 WEATHERTITE . . . 2 NUT/ACORN #10-24 BLK . . . . . . . . 1 BUSHING / NYLON. . . . . . . . . . . . . 2 BOTTLE, DUAL - PUMP WASHER. 1

WASHER SYSTEM RESERVOIR

20

LOCATED UNDER FRONT FRAME COVER

PRINTED IN U.S.A.

15

913268/DP0909

Cab

519 Telehandler

Window (Option) - Top and Left

1

4 2

5 6

3

7

3

10

10 8

9

FRONT

913268/DP0909

16

PRINTED IN U.S.A.

519 Telehandler

Cab Window (Option) - Top and Left

Ref. No.

Part No.

01a 02 03 04 05 06 07

103027 L500038 102711 L500021 L500042 651641 651639

PRINTED IN U.S.A.

Description

Qty. Req.

Ref. No.

Part No.

GLASS, TOP . . . . . . . . . . . . . . . . . . 1 5/16”-18 ACORN NUT . . . . . . . . . AR WINDOW MOUNT. . . . . . . . . . . . . . 2 GROMMET, 1/2”IDX1/4”GROOVE . 4 BUSHING, STEEL . . . . . . . . . . . . . . 4 5/16” FLAT WASHER (BLACK) . . . . 4 5/16”-18X1” BUTTON HD BOLT . . . 4

08 09 10

103025 103026 102712

a

Use P/N L500607 Adhesive Kit to attach top glass to cab.

17

Description

Qty. Req.

GLASS, LEFT-REAR. . . . . . . . . . . . 1 BULB SEAL, LEFT GLASS . . . . . . . 1 WINDOW MOUNT. . . . . . . . . . . . . . 2

913268/DP0909

Cab

519 Telehandler

Door (Option)

28

Top and Bottom Hinge 27

31

29

31

9

26

Cab Pillar (Interior)

23

1 2 9 3 11

FRONT 8 9

7 12

8

7 6

5

31 9 14

22

10

21

9

32 20

29 30 9

4 8

913268/DP0909

18

7

6

5

PRINTED IN U.S.A.

519 Telehandler

Cab Door (Option)

Ref. No.

Part No.

00

104920

01 02 03 04 05 06 07 08 09 10 11 12 14 20

102874 102705 102680 102681 651638 651641 L500042 L500021 L500038 651643 650730 102901 L520005 102948 101792

PRINTED IN U.S.A.

Description

Qty. Req.

Ref. No.

Part No.

CAB DOOR . . . . . . . . . . . . . . . . . . 1 (includes items 1-10, 12 and 29-31) WELDMENT, CAB DOOR FRAME . 1 BULB SEAL, DOOR FRAME . . . . . 1 GLASS, UPPER DOOR . . . . . . . . . 1 GLASS, LOWER DOOR . . . . . . . . . 1 5/16”-18X1-3/4” BUTTON HD BOLT 5 5/16” FLAT WASHER (BLACK) . . . . 5 BUSHING, STEEL . . . . . . . . . . . . . . 8 GROMMET, 1/2”IDX1/4”GROOVE . 8 5/16”-18 ACORN NUT (BLACK). . AR 5/16”-18X2” BUTTON HD BOLT . . . 3 3/8”x5” BOLT . . . . . . . . . . . . . . . . . . 3 WELDMENT, DOOR HINGE . . . . . . 3 3/8” NYLON INSERT NUT . . . . . . . 3 HANDLE, EXT. DOOR LOCKING . . 1 KEY ONLY . . . . . . . . . . . . . . . . . . . 1

21

102886 651635 L50202 651636 L500022 L520003 L70069 101436 654028 654046 L50979 104866 651643 104081 104082 654004 L50056 L50878 101746

22

23 26 27 28 29 30 31 32

19

Description

Qty. Req.

LATCH RELEASE, INTERIOR . . . . 1 1/4-20X1-1/4” FLAT HD SCREW . . 2 1/4-20X5/8” BUTTON HD BOLT . . 1 M6-1X12 8.8 BOLT. . . . . . . . . . . . . 2 FLAT WASHER (BLACK) . . . . . . . . 1 1/4”-20 NYLON INSERT NUT . . . . 2 1/2” HOLE PLUG . . . . . . . . . . . . . . 2 STRIKER . . . . . . . . . . . . . . . . . . . . . 1 7/16” LOCK WASHER . . . . . . . . . . 1 7/16” FLAT WASHER . . . . . . . . . . . 1 7/16”-14 NUT . . . . . . . . . . . . . . . . . 1 DOOR RESTRAINT STRAP . . . . . . 2 5/16”X2” BUTTON HD BOLT. . . . . . 4 TUBE, STAND-OFF. . . . . . . . . . . . . 6 HINGE, BOLT-ON . . . . . . . . . . . . . . 3 5/16” FLAT WASHER . . . . . . . . . . AR 5/16” WHIZ NUT. . . . . . . . . . . . . . AR 5/16”X3” STUD . . . . . . . . . . . . . . . AR COVER (included with #21) . . . . . . 1

913268/DP0909

Cab

519 Telehandler

Heater (Option)

2

FRONT

3

1

4

5

10 6 7

8 2

7

9

913268/DP0909

20

PRINTED IN U.S.A.

519 Telehandler

Cab Heater (Option)

Ref. No.

Part No.

01

102907

02 03 04 05

103033 L63545 102944 102945 103036 L99983

PRINTED IN U.S.A.

Description

Qty. Req.

Ref. No.

Part No.

HEATER ASSEMBLY . . . . . . . . . . . 1 (Includes items 5, 6, 8, 9 and 10) BLOWER MOTOR (only) . . . . . . . . . 1

06 07 08 09 10

136305 L50202 L500163 137503 L500143

SWITCH, VARIABLE SPEED . . . . . 1 1/4”-20X5/8” BUTTON HD BOLT . 10 VALVE, WATER . . . . . . . . . . . . . . . . 1 LOUVER . . . . . . . . . . . . . . . . . . . . . 1 RESISTOR BLOCK . . . . . . . . . . . . . 1

00 00

NSS L75956

-- ITEMS NOT SHOWN -5/8” HEATER HOSE (10’) . . . . . . . . 1 HOSE CLAMP, SAE #10 . . . . . . . AR

GRILL, DEFROSTER . . . . . . . . . . . 2 INSTRUMENT PANEL. . . . . . . . . . . 1 DECAL, HEAT CONTROL. . . . . . . . 1 CONTROL, TEMPERATURE . . . . . 1 KNOB ONLY . . . . . . . . . . . . . . . . AR

21

Description

Qty. Req.

913268/DP0909

Cab

519 Telehandler

Steering Column and Shifter Group

FRONT 1

3

2

5 7 4

6

9 8 10

F-N-R SHIFT MODULE

T

LS

P

STEER MOTOR PORTS L

LOCATED NEXT TO

R

FUSE BOX

913268/DP0909

22

PRINTED IN U.S.A.

519 Telehandler

Cab Steering Column and Shifter Group

Ref. No.

Part No.

01 02 03 04 05 06

103359 L41261 L69595 L50101 102783 L68280 L99425 105236

07

PRINTED IN U.S.A.

Description

Qty. Req.

Ref. No.

Part No.

CAP, STEERING WHEEL . . . . . . . . 1 NUT, STEERING WHEEL . . . . . . . . 1 STEERING WHEEL . . . . . . . . . . . . 1 M5X.8X35mm HX SKTHD BOLT . . 2 COLUMN, STEERING. . . . . . . . . . . 1 F-N-R SHIFTER (includes #7). . . . . 1 BOOT . . . . . . . . . . . . . . . . . . . . . . . 1 CLAMP, SHIFTER(included with #6) 1

08 09 10

651625 103579 101877

3/8”-16X1-1/4” BUTTON HD BOLT . 4 MOTOR, STEER . . . . . . . . . . . . . . . 1 MODULE, F-N-R SHIFTER . . . . . . . 1

00

103980

-- ITEMS NOT SHOWN -WIRE HARNESS, F-N-R SHIFTER 1

23

Description

Qty. Req.

913268/DP0909

Cab

519 Telehandler

Seat

1

2

4

7

5

3

8

2

3 9

4

3 5

6

2

10

4 5 5

11

3

3 8

4 4

2

5

3

9 6

12 13

FRONT

SUSPENSION SEAT

(OPTION)

913268/DP0909

24

PRINTED IN U.S.A.

519 Telehandler

Cab Seat

Ref. No.

Part No.

01 02 03 04 05 06 07a 08 09 10b 11

210170 103985 650630 L50196 L50517 L70212 103984 654004 L50056 100071 650487

Description

Qty. Req.

Ref. No.

Part No.

Description

Qty. Req.

SEAT, OPERATOR’S (wo/armrest) . 1 SEAT BELT (includes tethers) . . . . . 1 7/16”-20X1” BOLT . . . . . . . . . . . . AR 7/16” FLAT WASHER . . . . . . . . . . AR 7/16”-20 NYLON INSERT NUT . . AR BRACKET, TETHER . . . . . . . . . . . . 2 MOUNT, SEAT BELT . . . . . . . . . . . . 1 5/16” FLAT WASHER . . . . . . . . . . AR 5/6”-18 NYLON INSERT NUT . . . AR SEAT RISER . . . . . . . . . . . . . . . . . . 1 5/16”-18X1” BOLT . . . . . . . . . . . . AR

12cd

L68496

13

103195

BELLOWS, SUSPENSION SEAT . . 1 (includes seat belt / tether bracket) PEDESTAL / BOLT-ON SEAT . . . . . 1

26c 27c 28c

210403 210405 210404

BELLOWS, SEAT (boot only) . . . . . 1 ADJUSTMENT KNOB . . . . . . . . . . . 1 SHOCK, SUSP. SEAT . . . . . . . . . . . 1

a

Use this bracket for standard and suspension seats.

Discard the bracket that is included with the suspension.

b

Not used with suspension seat

c

Used for suspension seat option only

d

Discard tether bracket and use item #7 on all applications.

Suspension Seat (Option)

28

26

PRINTED IN U.S.A.

27

25

913268/DP0909

Cab

519 Telehandler

Pedals - Brake and Accelerator

FRONT

ATTACHES TO FRAME

1

2

3

14 31

30 12 28

18

32 14 29 27 26

12 24

33

25

4 35

14

16

5

17 22

23 6 12 36 3

21

7 8

13

11 34 8

19

9

20

17

16

15

10

14

18

BRAKE AND THROTTLE PEDAL ASSEMBLED

913268/DP0909

26

PRINTED IN U.S.A.

519 Telehandler

Cab Pedals - Brake and Accelerator

Ref. No.

Part No.

01 02 03 04

104007 654026 650490 L63363 650533 654006 L520005 210001 653018 L580005 L70226 650894 103838 L70227 103835 L580009 104028 L63719 654024 650733 L69789 651684 L50053

05 06 07 08 09 10 11 12 13a 14 15 16 17 18 19 20

PRINTED IN U.S.A.

Description

Qty. Req.

Ref. No.

Part No.

BRAKE/THROTTLE FRAME. . . . . . 1 3/8” LOCK WASHER . . . . . . . . . . AR 3/8”X1” BOLT . . . . . . . . . . . . . . . . AR VALVE, MASTER CYL. BRAKE . . . 1 3/8”X1-1/2” BOLT . . . . . . . . . . . . . . 3 3/8” FLAT WASHER . . . . . . . . . . . . 3 3/8” NYLON INSERT NUT . . . . . . . 3 BRAKE LINKAGE WELDMENT . . . 1 1/2” NUT . . . . . . . . . . . . . . . . . . . . . 1 YOKE, CLEVIS 1/2”. . . . . . . . . . . . . 1 BALL JOINT LINKAGE 5/16”. . . . . . 2 5/16”X1” SOCKET HEAD BOLT . . . 2 INCHING VALVE . . . . . . . . . . . . . . . 1 ROD, LINKAGE . . . . . . . . . . . . . . . . 1 NYLON SPACER . . . . . . . . . . . . . AR BALL JOINT 10-32 ROD END. . . . . 1 CUSHION BLOCK, BRAKE . . . . . AR PLATE . . . . . . . . . . . . . . . . . . . . . . . 1 5/16” LOCK WASHER . . . . . . . . . AR 5/16”X2-1/2” BOLT . . . . . . . . . . . . AR PAD, PEDAL. . . . . . . . . . . . . . . . . AR 1/4X1-1/4” BOLT, FULL THRD . . . . 1 1/4” JAM NUT . . . . . . . . . . . . . . . . . 1

21 22 23 24 25

L520005 L69615 103824 104227 103823 651669 L44859 L69488 103819 103834 L500022 L50209 104004 L561004 653036 L446043 650580

3/8” NYLON INSERT NUT . . . . . . AR THROTTLE PEDAL WELD. . . . . . . 1 THROTTLE PEDAL ARM . . . . . . . . 1 THROTTLE/BRAKE ADJ PLATE. . . 1 THROTTLE LEVER WELD. . . . . . . 1 #10-32X3/4” FLAT SCKT SCREW . 2 1/2”X27/64 CLEVIS PIN . . . . . . . . . 1 BALL STUD . . . . . . . . . . . . . . . . . AR BRAKE LEVER WELDMENT . . . . . 1 SHAFT COLLAR . . . . . . . . . . . . . . . 1 1/4”X1”OD WASHER . . . . . . . . . . . 1 1/4”X1/2” BOLT . . . . . . . . . . . . . . . . 1 BRAKE PEDAL WELDMENT . . . . . 1 RETURN SPRING. . . . . . . . . . . . . . 1 5/16”-18 UNF JAM NUT . . . . . . . . . 1 JAM NUT . . . . . . . . . . . . . . . . . . . . . 1 FLAT WASHER . . . . . . . . . . . . . . . . 1

00a

103992

-- ITEMS NOT SHOWN-(Throttle) THROTTLE CABLE ASSY. . . . . . . . 1

a

Attaches to throttle cable assembly; see Engine section for throttle cable assembly.

26 27 28 29 30 31 32 33 34 35 36

27

Description

Qty. Req.

913268/DP0909

Cab

519 Telehandler

Cab Mounts

1

1 2

2 3

2

2 3

3

2

2

FRONT

2 4 4

Ref. No.

Part No.

01 02

103904 651151

913268/DP0909

Description

Qty. Req.

Ref. No.

Part No.

1”-8X2-1/4” GR8 BOLT . . . . . . . . . . 2 1” SAE FLAT WASHER . . . . . . . . . . 8

03 04

102781 102780

28

Description

Qty. Req.

1”-8 CLASS C LOCK NUT . . . . . . . 4 1”-8X3” GR8 BOLT . . . . . . . . . . . . . 4

PRINTED IN U.S.A.

519 Telehandler

Cab Window Guards (Option)

3

2

4

3 5 3 5

1

FRONT

Ref. No.

Part No.

01 02 03

105506 105507 650490

PRINTED IN U.S.A.

Description

Qty. Req.

Ref. No.

Part No.

FRONT WINDOW GUARD . . . . . . . 1 TOP WINDOW GUARD . . . . . . . . . 1 3/8”X1” BOLT . . . . . . . . . . . . . . . . AR

04 05

654006 654026

3/8” FLAT WASHER . . . . . . . . . . . AR 3/8” WHIZ NUT. . . . . . . . . . . . . . . AR

00

654006

-- ITEMS NOT SHOWN -3/8” FLAT WASHER . . . . . . . . . . . AR

29

Description

Qty. Req.

913268/DP0909

Chassis

519 Telehandler

Fuel Tank

5 6

Fuel Return

4

3

7 2 8 1 9

13 12

5

11

Fuel Supply

10

FRONT

913268/DP0909

30

PRINTED IN U.S.A.

519 Telehandler

Chassis Fuel Tank

Ref. No.

Part No.

01 02 03a 04 05

103780 L41854 103913 650387 104114

06 07b 08 09

L445005 L69578 L500227 L99163

PRINTED IN U.S.A.

Description

Qty. Req.

Ref. No.

Part No.

FUEL TANK WELDMENT . . . . . . . . 1 GASKET, FUEL SENDER . . . . . . . . 1 SENDER, FUEL LEVEL . . . . . . . . . 1 #10-32X1/2” RD SCREW . . . . . . AR HOSE, -5 A6/NONE 100” . . . . . . . . 2 (fuel supply and return) ADAP., -8ORM -6JICM 90º . . . . . . . 1 FUEL CAP ASSEMBLY . . . . . . . . . . 1 GASKET (inside fuel cap) FUEL CAP FLANGE GASKET . . . . 1

10 11 12 13

L443221 104224 650557 654049

a b

Includes gasket item #2 Includes items 7-9. Assembly also includes a strainer, which is not used for this application.

31

Description

Qty. Req.

1/2”-14 PLUG, MAGNETIC BI . . . . . 1 ADAP., -8ORM -6JICM LNG 90º . . . 1 3/8”X1/2” BOLT. . . . . . . . . . . . . . . AR 3/8” FLAT WASHER . . . . . . . . . . . AR

913268/DP0909

Chassis

519 Telehandler

Battery

1 2

3 10

5

5 4

6

7

6

7

8

9

FRONT

913268/DP0909

32

PRINTED IN U.S.A.

519 Telehandler

Chassis Battery

Ref. No.

Part No.

01 02 03 04 05

104676 104030 104031 L630003 653098

PRINTED IN U.S.A.

Description

Qty. Req.

Ref. No.

Part No.

BATTERY HOLD DOWN . . . . . . . . . 1 CABLE, NEG. BATTERY 30”. . . . . . 1 CABLE, POS. BATTERY 36”. . . . . . 1 BOOT, RUBBER . . . . . . . . . . . . . . . 1 3/8”-16 WING NUT . . . . . . . . . . . . . 2

06 07 08 09 10

L70146 090666 L630004 104001 NSS

33

Description

Qty. Req.

ROD, BATTERY HOLD DOWN. . . . 2 3/8”-16 FLANGE NUT . . . . . . . . . . . 4 GROUND STRAP, 14GA.X14” . . . . 1 BATTERY BRACKET WELD. . . . . . 1 BATTERY, GROUP 31 BCI . . . . . . . 1

913268/DP0909

Chassis

519 Telehandler

Engine Compartment - Backwall

10

3 11 4 9

Radiator recovery tank mounts here

2 Drain hose attaches here

1

7

3 5

FRONT

913268/DP0909

34

PRINTED IN U.S.A.

519 Telehandler

Chassis Engine Compartment - Backwall

Ref. No.

Part No.

01 02 03 04 05 07 09

103891 103953 654006 650488 650490 104796 104804

PRINTED IN U.S.A.

Description

Qty. Req.

Ref. No.

Part No.

BACKWALL, ENGINE COVER . . . . 1 BOX, AIR INTAKE WELDMENT . . . 1 3/8” FLAT WASHER . . . . . . . . . . . AR 3/8”X3/4” BOLT . . . . . . . . . . . . . . . . 2 3/8”X1” BOLT . . . . . . . . . . . . . . . . AR TRIM SEAL 3/4”X14.5” (on frame) . 1 SEAL/TOP BULB 10.7” . . . . . . . . . . 1

10 11

104805 650450

SEAL/TOP BULB 15” . . . . . . . . . . . 1 3/8”X5/8” BOLT . . . . . . . . . . . . . . . . 1

00 00

104818 L75956

-- ITEMS NOT SHOWN -DRAIN HOSE, 1/2”X30” . . . . . . . . . 1 HOSE CLAMP, #10 . . . . . . . . . . . . . 1

35

Description

Qty. Req.

913268/DP0909

Chassis

519 Telehandler

Engine Compartment - Rear

FRONT

1

3

4

5

2

15

9

7

4

10

4

14 3

4 17

3

4

6

4

3

16 13

10 12

913268/DP0909

11

9

8

36

PRINTED IN U.S.A.

519 Telehandler

Chassis Engine Compartment - Rear

Ref. No.

Part No.

01 02 03 04 05 06 07 08 09

104000 104423 654049 650488 104800 650491 103999 104345 654002

PRINTED IN U.S.A.

Description

Qty. Req.

Ref. No.

Part No.

REAR BULKHEAD WELDMENT. . . 1 RADIATOR SUPPORT (left side) . . 1 3/8” FLAT WASHER . . . . . . . . . . . AR 3/8”X3/4” BOLT. . . . . . . . . . . . . . . AR SEAL/SIDE BULB 48.0” . . . . . . . . . 1 3/8”X1-1/4” BOLT . . . . . . . . . . . . . AR RADIATOR SUPPORT (right side) . 1 LOWER ALIGN BRACKET . . . . . . . 1 1/4” FLAT WASHER . . . . . . . . . . . AR

10 11 12 13 14 15 16 17

650448 103948 103844 L50253 104373 104376 104346 656001 654004

37

Description

Qty. Req.

1/4”X3/4” BOLT. . . . . . . . . . . . . . . AR REAR WHEEL WELL WELD. . . . . . 1 REAR GUARD, ENGINE COVER. . 1 3/8” BUTTON HEAD BOLT . . . . . AR UPPER ALIGN BRACKET. . . . . . . . 1 UPPER ALIGN PLATE . . . . . . . . . . 1 LOWER ALIGN PLATE . . . . . . . . . . 1 M8-1.25X20 BOLT (not shown) . . . . 4 1/4” FLAT WASHER (not shown) . . 4

913268/DP0909

Chassis

519 Telehandler

Engine Compartment - Front

Attaches to front engine cover

1 2

8

3

4

3

5

6

10

9

11 7 9

8 8

10

FRONT

913268/DP0909

38

PRINTED IN U.S.A.

519 Telehandler

Chassis Engine Compartment - Front

Ref. No.

Part No.

01 02 03 04 05 06

103947 650487 650810 104210 064260 103843

PRINTED IN U.S.A.

Description

Qty. Req.

Ref. No.

Part No.

FRONT WHEEL WELL WELD. . . . . 1 5/16”X1” BOLT . . . . . . . . . . . . . . . AR 5/16” FLAT WASHER . . . . . . . . . . AR HOOD GUIDE . . . . . . . . . . . . . . . . . 1 5/16” NYLON INSERT NUT . . . . . AR FRONT GUARD, ENGINE COVER. 1

07 08 09 10 11

L50253 654049 650491 650488 104001

39

Description

Qty. Req.

3/8” BUTTON HEAD BOLT . . . . . AR 3/8” FLAT WASHER . . . . . . . . . . . AR 3/8”X1-1/4” BOLT . . . . . . . . . . . . . AR 3/8”X3/4” BOLT. . . . . . . . . . . . . . . AR BATTERY BRACKET WELD. . . . . . 1

913268/DP0909

Chassis

519 Telehandler

Hoods

FRONT

15

9

11

12 22

13

20

23

16 30

24

23 25

11 9

18

5

1

21

29

17 6 5

31

19 17

28

26

6

5

2

3

14 4

27 3

8 7

4 6

5

9 10

913268/DP0909

40

PRINTED IN U.S.A.

519 Telehandler

Chassis Hoods

Ref. No.

Part No.

01 02

105052 104056 L99157 L51400 650550 104416 104206 L50137 L50486 654006 650490 104793 104060 L69488 104062 650488 104826 654024 104033

03 04 05 06 07 08 09 10 11 12 13 14 15 16

PRINTED IN U.S.A.

Description

Qty. Req.

Ref. No.

Part No.

ENGINE CANOPY FRONT . . . . . . . 1 LATCH, T-HANDLE . . . . . . . . . . . . . 1 KEY ONLY (CH751) #10-24X1” SCREW . . . . . . . . . . . . . 4 #10-24 NUT . . . . . . . . . . . . . . . . . . . 4 STRIKER (included with item 4) . . . 1 STRIKER BRACKET W/NUT . . . . . 1 1/4” FLAT WASHER . . . . . . . . . . . AR 1/4”X5/8” BOLT. . . . . . . . . . . . . . . AR 3/8” FLAT WASHER . . . . . . . . . . . AR 3/8”X1” BOLT . . . . . . . . . . . . . . . . AR SEAL/EDGE 1.25” . . . . . . . . . . . . . . 1 PLATE, HOOD LATCH STRIKER . . 1 STUD BALL . . . . . . . . . . . . . . . . . AR GAS SPRING MOUNT . . . . . . . . . . 1 3/8”X3/4” BOLT. . . . . . . . . . . . . . . AR ENGINE CANOPY, REAR . . . . . . . . 1 5/16” LOCK WASHER . . . . . . . . . AR GAS SPRING, 20” 150lb . . . . . . . . 1

17 18 19 20 21 22 23 24 25 26 27a 28 29

L50051 650586 104349 103932 650557 650487 650810 104210 064260 104799 104807 104806 104808

30 31

104955 104935

a

Attaches to area identified in illustration; seal is not shown.

41

Description

Qty. Req.

1/4” WHIZ NUT. . . . . . . . . . . . . . . AR 1/4”X1-1/2” BOLT . . . . . . . . . . . . . AR LATCH, QUARTER TURN. . . . . . . . 2 HINGE . . . . . . . . . . . . . . . . . . . . . . . 2 3/8”X1/2” BOLT. . . . . . . . . . . . . . . AR 5/16”X1” BOLT . . . . . . . . . . . . . . . AR 5/16” FLAT WASHER . . . . . . . . . . AR HOOD GUIDE . . . . . . . . . . . . . . . . . 1 5/16” NYLON INSERT NUT . . . . . AR SEAL/SIDE BULB 51.5” . . . . . . . . . 2 SEAL/SIDE BULB 49.8” . . . . . . . . . 1 SEAL/CORNER BULB 40.7” . . . . . . 1 SEAL/TRIM 20.0” . . . . . . . . . . . . . . 1 (attaches to oil cooler under hood) HINGE BACKER PLATE . . . . . . . . . 2 ALIGN BRACKET . . . . . . . . . . . . . . 1

913268/DP0909

Chassis

519 Telehandler

Covers - Rear

1

10 2 11

3 5 6 12 7

4

8

FRONT

9

913268/DP0909

42

BACK-UP ALARM LOCATED ABOVE REAR AXLE

PRINTED IN U.S.A.

519 Telehandler

Chassis Covers - Rear

Ref. No.

Part No.

01 02 03

103874 103870 103873 651457 656179 103867 L50366 654026 654006 104312

04 05 06 07 08

PRINTED IN U.S.A.

Description

Qty. Req.

Ref. No.

Part No.

FUEL ACCESS LATCH . . . . . . . . . . 1 FUEL TANK ACCESS COVER . . . . 1 HINGE . . . . . . . . . . . . . . . . . . . . . . . 2 6 MM NYLON INSERT NUT . . . . . . 8 6 MM FLAT WASHER . . . . . . . . . . . 8 FUEL TANK COVER . . . . . . . . . . . . 1 3/8”X1/2” BOLT . . . . . . . . . . . . . . . . 2 3/8” LOCK WASHER . . . . . . . . . . . . 2 3/8” FLAT WASHER . . . . . . . . . . . . 2 TOW PIN . . . . . . . . . . . . . . . . . . . . . 1

09

L70200 L580001 654004 105086

10

Description

Qty. Req.

BACKUP ALARM. . . . . . . . . . . . . . . 1 5/16”X5/8” BOLT. . . . . . . . . . . . . . AR 5/16” FLAT WASHER . . . . . . . . . . AR TRIM/EDGE 0.13”X12” . . . . . . . . . . 1

-- HIDDEN FROM VIEW -(Attaches to frame to protect hydraulic hoses) 11 104794 TRIM 3/4”X18.5” . . . . . . . . . . . . . . . 1 12 104796 TRIM 3/4”X14.5” . . . . . . . . . . . . . . . 1

43

913268/DP0909

Chassis

519 Telehandler

Cover - Front, Mirror and Washer Bottle

2

10 1 16

12 11

13

14

17

9

15 8

7

6

5

4

FRONT 3

12 VOLT HORN

913268/DP0909

44

PRINTED IN U.S.A.

519 Telehandler

Chassis Cover - Front, Mirror and Washer Bottle

Ref. No.

Part No.

01 02 03

104694 104698 L41847 650557 654006 L520019 L50151 L50286 104668 L50081 L70345 L70417 L50056 101495

04 05 06 07 08 09 10 11 12a

PRINTED IN U.S.A.

Description

Qty. Req.

Ref. No.

Part No.

FRONT COVER, FRAME . . . . . . . . 1 LATCH COVER . . . . . . . . . . . . . . . . 1 HORN, 12VDC . . . . . . . . . . . . . . . . 1 3/8”X1/2” BOLT . . . . . . . . . . . . . . . . 1 3/8” FLAT WASHER . . . . . . . . . . . . 1 1/2” NYLON INSERT NUT . . . . . . . 2 1/2” FLAT WASHER . . . . . . . . . . . AR 1/2”X1-3/4” BOLT . . . . . . . . . . . . . . 2 MIRROR MOUNT (right side) . . . . . 1 5/8” NUT . . . . . . . . . . . . . . . . . . . . . 1 BAR, MIRROR END . . . . . . . . . . . . 1 MIRROR . . . . . . . . . . . . . . . . . . . . . 1 5/16” WHIZ NUT. . . . . . . . . . . . . . AR WASHER BOTTLE, w/PUMPS . . . . 1

13a 14a 15a 16 17

654004 650486 104865 105084 105083

5/16” FLAT WASHER . . . . . . . . . . AR 5/16”X3/4” BOLT. . . . . . . . . . . . . . AR MOUNT, WASHER BOTTLE . . . . . . 1 TRIM/EDGE 10” . . . . . . . . . . . . . . . 1 TRIM/EDGE 2” . . . . . . . . . . . . . . . . 4

00 00

102925 103013

-- ITEMS NOT SHOWN -HARNESS, WASHER BOTTLE . . . 1 TUBING, WASHER (15-1/2 FT.) . . . 1

a

Used on units with a cab enclosure option.

45

Description

Qty. Req.

913268/DP0909

Chassis

519 Telehandler

Belly Pan

FRONT

2 1

3

4 5 6

7

913268/DP0909

46

PRINTED IN U.S.A.

519 Telehandler

Chassis Belly Pan

Ref. No.

Part No.

01 02 03 04

104342 653003 654022 654026

PRINTED IN U.S.A.

Description

Qty. Req.

Ref. No.

Part No.

BELLY PAN . . . . . . . . . . . . . . . . . . . 1 1/4” NUT . . . . . . . . . . . . . . . . . . . . AR 1/4” LOCK WASHER . . . . . . . . . . AR 3/8” LOCK WASHER . . . . . . . . . . AR

05 06 07

650490 103807 650448

47

Description

Qty. Req.

3/8”X1” BOLT . . . . . . . . . . . . . . . . AR OIL DRAIN COVER . . . . . . . . . . . . . 1 1/4”X3/4” BOLT. . . . . . . . . . . . . . . AR

913268/DP0909

Engine

519 Telehandler

External

TURBO SHIELD

FRONT OIL PRESSURE SWITCH LOCATED NEAR FUEL FILTER

13 1 2 12 3

11

10 9

15

4

5

6 8 7 14 THROTTLE BRACKET

913268/DP0909

48

PRINTED IN U.S.A.

519 Telehandler

Engine External

Ref. No.

Part No.

01 02a 03a 04 05 06a 07b 08

104308 L68592 104059 104311 104432 104052 103992 104233

09 10 11c 12 13 14

104176 104232 104310 104309 104766 104412 104415 104665 104827 651683 105443 105442 210699

15 16 17 18

Description

Qty. Req.

OIL PRESSURE SWITCH . . . . . . . . 1 SHUT OFF, WATER . . . . . . . . . . . . 1 ADAP., MBSTP06-06NPTF STR. . . 1 V-BELT. . . . . . . . . . . . . . . . . . . . . . . 1 FAN, PUSHER. . . . . . . . . . . . . . . . . 1 HOSE COUPLER 5/8BDX3/8BSP . 1 THROTTLE CABLE . . . . . . . . . . . . 1 BALL JOINT M6X1 / #10-32. . . . . AR (includes ball joint socket and stud) WATER TEMP. SENSOR . . . . . . . . 1 BUSHING, 1/4”SPTM-1/8PPTF . . . . 1 BLOCK HEATER, 400W 115V . . . . 1 TEMPERATURE SWITCH. . . . . . . . 1 TURBO HEATSHIELD. . . . . . . . . . . 1 THROTTLE CABLE BRACKET. . . . 1 THROTTLE SPRING. . . . . . . . . . . . 1 BALL STUD M6X1 . . . . . . . . . . . . AR SPACER . . . . . . . . . . . . . . . . . . . . . 1 M6X25, BUTTON HD BOLT . . . . . . 3 OIL COOLER COOLANT HOSE . . . 1 OIL COOLER COOLANT HOSE . . . 1 DIODE WIRE, 3 AMP . . . . . . . . . . . 1

Ref. No.

Part No.

00

104011 105064 L500225

a

Used when unit is equipped with optional cab heater

b

One end of cable has a threaded end; the other end includes a ball joint socket. Order item 8 for a replacement ball joint w/stud.

c

Optional

-- ITEMS NOT SHOWN -WIRE HARNESS, ENGINE . . . . . . . 1 RELAY, 70 AMP (starter) . . . . . . . . . 1 60 AMP MAXI FUSE . . . . . . . . . . . . 1 (located near fuel filter)

Current engine SN 930189 and before; order PN 210700.

Current engine SN 930190 - 9306106; order PN 210701 Current engine SN 9306107 - 9307704; order PN 210701

NOTE: Refer to Fuel Tank Group section for fuel line information.

NOTE: Refer to engine parts manual 913282 (Tier II) for more information regarding the flywheel housing and additional engine components.

ALTERNATOR DIODE

ENGINE COMPONENTS FOR DEUTZ TD 4L2009 (Tier II Engines)

16

Oil Cooler Coolant Hoses 17

00

913282

00 00 00 00 00 00 00

105244 105242 105251 105252 105245 105241 105941 105243

00

Oil Filter

105942 105910

Oil Cooler aa bb

PRINTED IN U.S.A.

Qty. Req.

-- COMPLETE ENGINE ASSEMBLIES -NOTE: When ordering a replacement engine, refer to the serial number on the engine that is currently installed in the machine.

18

Oil Cooler and Filter

Description

49

-- ITEMS NOT SHOWN -ENGINE PARTS MANUAL . . . . . . . 1 (Deutz TD 4L2009) ALTERNATOR . . . . . . . . . . . . . . . . . 1 THERMOSTAT . . . . . . . . . . . . . . . . 1 THERMOSTAT HOUSING. . . . . . . . 1 THERMOSTAT O-RING . . . . . . . . . 1 TURBOCHARGER . . . . . . . . . . . . . 1 WATER PUMP. . . . . . . . . . . . . . . . . 1 STARTER . . . . . . . . . . . . . . . . . . . . 1 Note aa Note bb STARTER MOUNTING BOLT . . . . . 2 Note aa (10 mm X 35 mm) Note bb

Engine SN 09308771 and up Engine SN 09308770 and before

913268/DP0909

Engine

519 Telehandler

Flex Plate and Engine Mounts

FRONT

1 2

3 4

5

6 7

LEFT

14 11

13

14

15

RIGHT 12

8 10

7

9

913268/DP0909

FRONT

50

PRINTED IN U.S.A.

519 Telehandler

Engine Flex Plate and Engine Mounts

Ref. No.

Part No.

01 02

104396 656001 656110 103922 656008 656103 103921 067823 135427

03 04 05 06 07

PRINTED IN U.S.A.

Description

Qty. Req.

Ref. No.

Part No.

FLEX PLATE . . . . . . . . . . . . . . . . . . 1 M8-1.25X20 C8.8 BOLT . . . . . . . . AR M8 LOCK WASHER . . . . . . . . . . . AR ADAPTER PLATE . . . . . . . . . . . . . . 1 M10-1.5X30 C8.8 BOLT . . . . . . . . AR M10 LOCK WASHER . . . . . . . . . . AR COUPLER SEAL . . . . . . . . . . . . . . . 1 5/8” NUT . . . . . . . . . . . . . . . . . . . . . 4 WASHER, SNUBBING . . . . . . . . . . 8

08 09 10 11 12 13 14 15

137063 651656 105263 103778 103767 656007 656103 656009

51

Description

Qty. Req.

ISOLATOR . . . . . . . . . . . . . . . . . . . . 4 5/8”X4-1/2” CARRIAGE BOLT. . . . . 4 ENGINE MOUNT, FRONT. . . . . . . . 1 ENGINE MOUNT, LEFT REAR . . . . 1 ENGINE MOUNT, RIGHT REAR. . . 1 M10-1.5X25 C8.8 BOLT . . . . . . . . AR M10 LOCK WASHER . . . . . . . . . . AR M10-1.5X35 C8.8 BOLT . . . . . . . . . 4

913268/DP0909

Engine

519 Telehandler

Radiator

1 4

2

5 10 3

6

9

7

Mounts to air intake weldment

8

FRONT

913268/DP0909

52

PRINTED IN U.S.A.

519 Telehandler

Engine Radiator

Ref. No.

Part No.

01 02

104054 104738 656001 654004 104418 650663 L50137 L76020 104739 122198 650486

03

04 05 06

PRINTED IN U.S.A.

Description

Qty. Req.

Ref. No.

Part No.

RADIATOR CAP, 15LBS . . . . . . . . . 1 RADIATOR (w/shroud and cap) . . . 1 M8-1.25X20, BOLT . . . . . . . . . . . . . 4 5/16” FLAT WASHER . . . . . . . . . . . 4 FAN GUARD . . . . . . . . . . . . . . . . . . 1 1/4”X5/8” BOLT . . . . . . . . . . . . . . . . 4 1/4” FLAT WASHER . . . . . . . . . . . . 4 HOSE CLAMP #32 . . . . . . . . . . . . . 4 UPPER RADIATOR HOSE . . . . . . . 1 RECOVERY TANK . . . . . . . . . . . . . 1 5/16”X3/4” BOLT . . . . . . . . . . . . . . . 2

07 08 09 10

104740 L40805 104394 420-1967 L50139 L50209

00 00 00

53

Description

Qty. Req.

LOWER RADIATOR HOSE . . . . . . . 1 DRAIN VALVE, RADIATOR . . . . . . . 1 ADAP., 1/4BSPTM 1/4”NPTF . . . . . 1 3/8” VINYL CLAMP (not shown) . . . 1 1/4” LOCK WASHER . . . . . . . . . . . . 1 1/4” BOLT . . . . . . . . . . . . . . . . . . . . 1

-- ITEMS NOT SHOWN -(Recovery Tank Hoses) 104673 HOSE, 1/4”X66”. . . . . . . . . . . . . . . . 1 104674 HOSE, 1/4”X40”. . . . . . . . . . . . . . . . 1 420-1967 3/8” VINYL CLAMP . . . . . . . . . . . . . 1 L50139 1/4” LOCK WASHER . . . . . . . . . . . . 1 L50209 1/4” BOLT . . . . . . . . . . . . . . . . . . . . 1

913268/DP0909

Engine

519 Telehandler

Air Intake and Filter

11

9 8

10 12

7 Air cleaner bracket mounts to engine.

13

14

15

6 5 4 3 2

12 1

16 17

FRONT

913268/DP0909

54

PRINTED IN U.S.A.

519 Telehandler

Engine Air Intake and Filter

Ref. No.

Part No.

01

103594

02 03

L99932 NSS L99933 104047 104046 NSS 103595 650545 103596

04 05 06 07 08 09

PRINTED IN U.S.A.

Description

Qty. Req.

Ref. No.

Part No.

AIR CLEANER ASSEMBLY. . . . . . . 1 (Includes items 1-6, does not include item 7.)

EVACUATOR VALVE. . . . . . . . . . . . 1 END CAP. . . . . . . . . . . . . . . . . . . . . 1 LATCH . . . . . . . . . . . . . . . . . . . . . . 3 PRIMARY AIR FILTER . . . . . . . . . . 1 SECONDARY AIR FILTER . . . . . . . 1 HOUSING . . . . . . . . . . . . . . . . . . . . 1 CLAMP, AIR CLEANER MOUNT. . . 1 5/16”X1-1/4” BOLT . . . . . . . . . . . . . 2 BRACKET, AIR CLEANER . . . . . . . 1

10 11 12 13 14 15 16 17

650518 103816 L51099 104235 104360 104234 103580 L66877

00

-- ITEMS NOT SHOWN -(Air cleaner bracket to engine) 656001 M8-1.25X20, BOLT . . . . . . . . . . . . . 2

55

Description

Qty. Req.

5/16” FLANGE NUT. . . . . . . . . . . . . 2 ELBOW, RUBBER 90º . . . . . . . . . . 1 CLAMP, #52 SAE . . . . . . . . . . . . . . 2 COUPLING, AIR RESTRICTOR . . . 1 ADAP., 1/8”NPTM X 1/8”NPTF . . . . 1 GAUGE, AIR RESTRICTION . . . . . 1 HOSE, AIR CLEANER. . . . . . . . . . . 1 CLAMP, #44 SAE . . . . . . . . . . . . . . 1

913268/DP0909

Engine

519 Telehandler

Exhaust

1 2 4 3

5

FRONT

913268/DP0909

56

PRINTED IN U.S.A.

519 Telehandler

Engine Exhaust

Ref. No.

Part No.

01

02 03

04 05

104942 105284 L4500 103591 071032 104236 103938

PRINTED IN U.S.A.

Description

Qty. Req.

Ref. No.

MUFFLER . . . . . . . . . . . . . . . . . . . . 1 Standard Catalytic (not shown) CLAMP, MUFFLER 2” DIA. . . . . . . . 1 TUBE, EXHAUST . . . . . . . . . . . . . . 1 M10-1.50 FLANGE BOLT . . . . . . . . 2 (used to secure to exhaust manifold) BLANKET, EXHAUST . . . . . . . . . . . 1 GASKET, EXHAUST . . . . . . . . . . . . 1

57

Part No.

Description

Qty. Req.

00 00

-- ITEMS NOT SHOWN -(Muffler mounting hardware) 650486 5/16”X3/4” BOLT . . . . . . . . . . . . . . . 4 650518 5/16” FLANGE NUT. . . . . . . . . . . . . 4

00

104406

(Turbocharger) TURBO HEATSHIELD. . . . . . . . . . . 1

913268/DP0909

Axles

519 Telehandler

Mounts, Wheels, Fenders and Driveshaft

4 6

3 7 5 1 14 Axle Serial Number

8

13

3 2

13

15 9

10 11 12

16

17 19

FRONT 18

17

19

913268/DP0909

58

PRINTED IN U.S.A.

519 Telehandler

Axles Mounts, Wheels, Fenders and Driveshaft

Ref. No.

Part No.

01 02 03a 04a 05 06 07 08 09 10 11 12 13 14 15

103917 103916 104075 104683 104682 L50253 654006 090666 651677 104230 651151 102781 651543 L50201 104824

15c 16 17

210134 L69734 103919

PRINTED IN U.S.A.

Description

Qty. Req.

Ref. No.

Part No.

AXLE, REAR (221/83) . . . . . . . . . . . 1 AXLE, FRONT (603/211/69) . . . . . . 1 FENDER MOUNT. . . . . . . . . . . . . AR FENDER, REAR . . . . . . . . . . . . . . . 1 FENDER, FRONT . . . . . . . . . . . . . . 1 3/8”X3/4” BUTTON HD BOLT. . . . AR 3/8” FLAT WASHER . . . . . . . . . . . AR 3/8” FLANGE LOCK NUT. . . . . . . AR 1”X8” CARRIAGE BOLT GR8 . . . . . 4 AXLE MOUNT PLATE . . . . . . . . . . . 2 1” FLAT WASHER . . . . . . . . . . . . AR 1” LOCK NUT / CLASS C. . . . . . . AR M20-2.5X130 BOLT . . . . . . . . . . . . . 4 M20-2.5 LOCK NUT . . . . . . . . . . . . 4 16.5x9.75 WHEEL (rim only) . . . . . 1 (purchase tires locally) 12X16.5 SOLID TIRE/WHEEL SET 4 M22-1.5 WHEEL NUT . . . . . . . . . AR U-JOINT STRAP KIT . . . . . . . . . . . . 1 (includes 4 straps and 8 bolts)

18

103918

19

104684

00 00b 00b

--ITEMS NOT SHOWN-(Grease zerks for steering case - pivot) L10466 ZERK, 1/8”NPTM 45º. . . . . . . . . . AR 104745 ZERK, 1/8”NPTF 45º . . . . . . . . . . AR 660068 NIPPLE/CLOSE PIPE 1/8” . . . . . . AR

a

Rear fender and rear mount are optional.

b

Used instead of L10466 zerk where fender mounts are being used.

c

When ordering, specify right or left side.

59

Description

Qty. Req.

DRIVESHAFT . . . . . . . . . . . . . . . . . 1 (includes item 19) U-JOINT. . . . . . . . . . . . . . . . . . . . . . 2 (included with item 18)

913268/DP0909

Axles

519 Telehandler

Front and Rear Axle - Steer Cylinder and Tie Rods

5

1

Steer Cylinder Stamped

211 24 623 04 or

211 24 623 12

Ref. No.

Part No.

01 02 03 04

104542 104486 104543 104503

913268/DP0909

Description

Qty. Req.

Ref. No.

CYLINDER. . . . . . . . . . . . . . . . . . . . 1 RING . . . . . . . . . . . . . . . . . . . . . . . . 2 ARTICULATED TIE ROD . . . . . . . . 2 CYLINDER BOLT . . . . . . . . . . . . . . 4

05a

Part No. 106157 106158

60

Description

Qty. Req.

SEAL KIT . . . . . . . . . . . . . . . . . . . . . 1 (Cylinder Stamped 211.24.623.04) (Cylinder Stamped 211.24.623.12)

a

Before ordering, locate the part number stamped on the steer cylinder.

00

100011

-- ITEMS NOT SHOWN -ADAP, M18ORM -8JICM STR . . . . . 4 (Connects steering hydraulic hoses to the steer cylinder.)

PRINTED IN U.S.A.

519 Telehandler

Axles Front Axle - Central Housing

Ref. No.

Part No.

01 02

L98373 104518

PRINTED IN U.S.A.

Description

Qty. Req.

Ref. No.

Part No.

SNAP RING . . . . . . . . . . . . . . . . . . . 1 PLUG . . . . . . . . . . . . . . . . . . . . . . . . 1

03 04

104568 104573

61

Description

Qty. Req.

MAGNETIC PLUG. . . . . . . . . . . . . . 1 HOUSING . . . . . . . . . . . . . . . . . . . . 1

913268/DP0909

Axles

519 Telehandler

Front Axle - Differential

913268/DP0909

62

PRINTED IN U.S.A.

519 Telehandler

Axles Front Axle - Differential

Ref. No.

Part No.

01 02 03 04 05 06 07 08 09

104651 104654 104601 104593 L500454 104509 104489 104649 104561 104566 104494 104495 104496 104646 104493 104497 104498 104499 104488

10

11 12

13 14

15 16

105982 104623 104522 105558 104644

17

18 19

20 21

22

105255 104520 104523 105985 104508 104500 105984 104507 104506

PRINTED IN U.S.A.

Description

Qty. Req.

Ref. No.

GEAR. . . . . . . . . . . . . . . . . . . . . . . . 1 SNAP RING . . . . . . . . . . . . . . . . . . . 1 BEARING. . . . . . . . . . . . . . . . . . . . . 1 SNAP RING . . . . . . . . . . . . . . . . . . . 1 VENT . . . . . . . . . . . . . . . . . . . . . . . . 1 SPACER . . . . . . . . . . . . . . . . . . . . . 1 BEARING. . . . . . . . . . . . . . . . . . . . . 2 RING NUT . . . . . . . . . . . . . . . . . . . . 1 RING . . . . . . . . . . . . . . . . . . . . . . . . 1 RING . . . . . . . . . . . . . . . . . . . . . . . . 1 SHIM. . . . . . . . . . . . . . . . . . . . . . . AR SHIM. . . . . . . . . . . . . . . . . . . . . . . AR SHIM. . . . . . . . . . . . . . . . . . . . . . . AR BEVEL GEAR SET . . . . . . . . . . . . . 1 SHIM. . . . . . . . . . . . . . . . . . . . . . . AR SHIM. . . . . . . . . . . . . . . . . . . . . . . AR SHIM. . . . . . . . . . . . . . . . . . . . . . . AR SHIM. . . . . . . . . . . . . . . . . . . . . . . AR BEARING. . . . . . . . . . . . . . . . . . . . . 1 DIFFERENTIAL CARRIER . . . . . . . 1 Note a Note b and c FRICTION WASHER . . . . . . . . . . . . 1 DIFFERENTIAL SIDE GEAR . . . . . 1 Note a and b Note c DIFFERENTIAL PINION . . . . . . . . . 4 Note a and b Note c FRICTION WASHER . . . . . . . . . . . . 4 PIN. . . . . . . . . . . . . . . . . . . . . . . . . . 2 Note a Note b and c DOWEL . . . . . . . . . . . . . . . . . . . . . . 3 PIN. . . . . . . . . . . . . . . . . . . . . . . . . . 1 Note a Note b and c SHAFT RETAINER . . . . . . . . . . . . . 1

23

Description

Qty. Req.

DIFFERENTIAL SIDE GEAR . . . . . 1 Note a and b Note c and d BOLT . . . . . . . . . . . . . . . . . . . . . . . 12 FRICTION WASHER . . . . . . . . . . . . 1 SNAP RING . . . . . . . . . . . . . . . . . . . 1 SHIM . . . . . . . . . . . . . . . . . . . . . . . . 1 SHIM . . . . . . . . . . . . . . . . . . . . . . . . 1 SHIM . . . . . . . . . . . . . . . . . . . . . . . . 1 BEARING. . . . . . . . . . . . . . . . . . . . . 1 SNAP RING . . . . . . . . . . . . . . . . . . . 1 BEARING. . . . . . . . . . . . . . . . . . . . . 1 CLUTCH DISC . . . . . . . . . . . . . . . . 7 INTERMEDIATE CLUTCH DISC. . . 8 SEAL . . . . . . . . . . . . . . . . . . . . . . . . 1 BALL BEARING. . . . . . . . . . . . . . . . 1 GEAR. . . . . . . . . . . . . . . . . . . . . . . . 1 SNAP RING . . . . . . . . . . . . . . . . . . . 1 BEARING. . . . . . . . . . . . . . . . . . . . . 1 SEAL . . . . . . . . . . . . . . . . . . . . . . . . 1 PLUG . . . . . . . . . . . . . . . . . . . . . . . . 1 SPRING WASHER . . . . . . . . . . . . . 8 BOLT . . . . . . . . . . . . . . . . . . . . . . . . 8 MAGNETIC PLUG. . . . . . . . . . . . . . 1 DOWEL . . . . . . . . . . . . . . . . . . . . . . 1 PLUG . . . . . . . . . . . . . . . . . . . . . . . . 1 FLANGE . . . . . . . . . . . . . . . . . . . . . 1 O-RING . . . . . . . . . . . . . . . . . . . . . . 1 BOLT . . . . . . . . . . . . . . . . . . . . . . . . 6 COVER . . . . . . . . . . . . . . . . . . . . . . 1 CLUTCH DISC . . . . . . . . . . . . . . . . 1

28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49

105559 210339 104505 104624 104596 104579 104580 104581 104604 104598 104605 104629 104583 104584 104602 104652 104594 104603 104585 104568 104606 104618 104569 104615 104617 104648 104591 104503 104653 104630

a b c d

Axle SN K.ITA.528691 and up Axle SN I.ITA.517518 - SN K.ITA.528690 Axle SN I.ITA.517517 and before Includes items #16 (105558) and #17 (105255).

24 25 26 27

63

Part No.

913268/DP0909

Axles

519 Telehandler

Front Axle - Reduction Hub

FRONT

Steering Case Reference Axle Case (right side)

FRONT

FRONT Trumpet (left side) Included with item 19 & 20

913268/DP0909

64

PRINTED IN U.S.A.

519 Telehandler

Axles Front Axle - Reduction Hub

Ref. No.

Part No.

01 02 03 04 05e 06 07 08 09 10 11 12

104484 L500454 104502 104539 216181 104537 104540 104529 L98355 L500496 L500467 104530 104531 104532 104536 104544 104549 104541 104534 104533 104568 104517 104572 104485 L500519 L500509 104510 104512 104538 104487

13 14 15 16 19a 20a 21 22 23 25 26 27 28 29 30 31

PRINTED IN U.S.A.

Description

Qty. Req.

Ref. No.

Part No.

O-RING . . . . . . . . . . . . . . . . . . . . . . 2 VENT . . . . . . . . . . . . . . . . . . . . . . . . 1 BOLT . . . . . . . . . . . . . . . . . . . . . . . 16 AXLE CASE. . . . . . . . . . . . . . . . . . . 1 THRUST BUSHING. . . . . . . . . . . . . 2 SEAL . . . . . . . . . . . . . . . . . . . . . . . . 4 UNIVERSAL JOINT . . . . . . . . . . . . . 2 PIVOT PIN . . . . . . . . . . . . . . . . . . . . 2 GREASE FITTING. . . . . . . . . . . . . . 4 PLUG . . . . . . . . . . . . . . . . . . . . . . . . 4 BOLT . . . . . . . . . . . . . . . . . . . . . . . 20 SHIM. . . . . . . . . . . . . . . . . . . . . . . AR SHIM. . . . . . . . . . . . . . . . . . . . . . . AR SHIM. . . . . . . . . . . . . . . . . . . . . . . AR SEAL . . . . . . . . . . . . . . . . . . . . . . . . 2 BUSHING . . . . . . . . . . . . . . . . . . . . 2 BUSHING/BEARING . . . . . . . . . . . . 2 PIVOT PIN . . . . . . . . . . . . . . . . . . . . 2 STEERING CASE (includes #5) . . . 1 STEERING CASE (includes #5) . . . 1 PLUG . . . . . . . . . . . . . . . . . . . . . . . . 1 SEAL . . . . . . . . . . . . . . . . . . . . . . . . 2 WHEEL STUD . . . . . . . . . . . . . . . . 16 O-RING . . . . . . . . . . . . . . . . . . . . . . 2 SNAP RING . . . . . . . . . . . . . . . . . . . 2 RING GEAR . . . . . . . . . . . . . . . . . . 2 RING GEAR SUPPORT . . . . . . . . . 2 LOCKING PLATE . . . . . . . . . . . . . . 2 RING . . . . . . . . . . . . . . . . . . . . . . . . 2 SNAP RING . . . . . . . . . . . . . . . . . . . 2

32 33 34 36 37 38 39 40 41 42 43 45 46 47 48b 50 51 52c 56d

104600 104641 104642 102575 104504 104516 104515 104491 104511 104490 104528 102893 102583 102587 106126 104650 104619 104546 106127

a

Refer to the upper illustration on the facing page before ordering parts; be sure to note the direction of forward travel when determining correct parts.

Includes one of item #5 thrust bushing, already pressed into the steering case.

b

Includes items 32, 33, 34, 38 and 39

c

Includes adjusting bolt and jam nut

d

Includes items 26 - 28

e

Included with items 19 and 20

65

Description

Qty. Req.

SNAP RING . . . . . . . . . . . . . . . . . . . 6 PLANET GEAR . . . . . . . . . . . . . . . . 6 BEARING. . . . . . . . . . . . . . . . . . . . . 6 PLUG . . . . . . . . . . . . . . . . . . . . . . . . 2 BOLT . . . . . . . . . . . . . . . . . . . . . . . . 4 PLANET GEAR CARRIER . . . . . . . 2 FRICTION WASHER . . . . . . . . . . . . 2 NUT . . . . . . . . . . . . . . . . . . . . . . . . 16 STUD . . . . . . . . . . . . . . . . . . . . . . . 16 BEARING. . . . . . . . . . . . . . . . . . . . . 4 WHEEL HUB . . . . . . . . . . . . . . . . . . 2 STUD . . . . . . . . . . . . . . . . . . . . . . . . 8 WASHER . . . . . . . . . . . . . . . . . . . . . 8 NUT . . . . . . . . . . . . . . . . . . . . . . . . . 8 PLANET GEAR CARRIER . . . . . . . 2 AXLE CASE. . . . . . . . . . . . . . . . . . . 1 BOLT . . . . . . . . . . . . . . . . . . . . . . . 16 STEERING ADJUST BOLT . . . . . . . 4 RING GEAR SUPPORT . . . . . . . . . 2

913268/DP0909

Axles

519 Telehandler

Front Axle - Brakes

913268/DP0909

66

PRINTED IN U.S.A.

519 Telehandler

Axles Front Axle - Brakes

Ref. No.

Part No.

01 02 03

104643 104632

04d 05

06

210390 104627 104608 210389 104626 104610 104611 104612 104613 104614

07

08 09 10 11 12 13 14 15 16

105983 210391 104637 104616 104635 104586 104622 104655 L500496 104633 104657 104658

PRINTED IN U.S.A.

Description

Qty. Req.

Ref. No.

Part No.

BRAKE DISC. . . . . . . . . . . . . . . . . . 6 INTERMEDIATE BRAKE DISC . . . . 6 BUSHING . . . . . . . . . . . . . . . . . . . . 1 Note a and b Note c DETENT BALL . . . . . . . . . . . . . . . AR SPACER . . . . . . . . . . . . . . . . . . . . . 1 Note a and b Note c SHIM . . . . . . . . . . . . . . . . . . . . . . . . 2 SHIM . . . . . . . . . . . . . . . . . . . . . . . . 2 SHIM . . . . . . . . . . . . . . . . . . . . . . . . 2 SHIM . . . . . . . . . . . . . . . . . . . . . . . . 2 SHIM . . . . . . . . . . . . . . . . . . . . . . . . 2 INTERMEDIATE BRAKE DISC . . . . 1 Note a Note b Note c ROLL PIN . . . . . . . . . . . . . . . . . . . . 2 PISTON . . . . . . . . . . . . . . . . . . . . . . 1 O-RING . . . . . . . . . . . . . . . . . . . . . . 1 PLUG . . . . . . . . . . . . . . . . . . . . . . . . 1 BLEED SCREW . . . . . . . . . . . . . . . 2 PLUG . . . . . . . . . . . . . . . . . . . . . . . . 2 BACK-UP RING. . . . . . . . . . . . . . . . 1 O-RING . . . . . . . . . . . . . . . . . . . . . . 1 BACK-UP RING. . . . . . . . . . . . . . . . 1

17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35

104597 104628 104647 104588 104500 104631 104589 104636 104587 104592 104634 104656 104640 104638 104590 104639 104620 104607 104621

a b c d

Axle SN K.ITA.528691 and up Axle SN K.ITA.521434 - SN K.ITA.528690 Axle SN K.ITA.521433 and before Axle SN K.ITA.521434 and up uses 2 detent balls; axle SN K.ITA.521433 and before uses 1 detent ball.

67

Description

Qty. Req.

SNAP RING . . . . . . . . . . . . . . . . . . . 2 SPRING . . . . . . . . . . . . . . . . . . . . . . 1 BACK-UP RING. . . . . . . . . . . . . . . . 2 O-RING . . . . . . . . . . . . . . . . . . . . . . 2 DOWEL . . . . . . . . . . . . . . . . . . . . . . 1 PISTON . . . . . . . . . . . . . . . . . . . . . . 1 O-RING . . . . . . . . . . . . . . . . . . . . . . 3 PIN. . . . . . . . . . . . . . . . . . . . . . . . . . 3 O-RING . . . . . . . . . . . . . . . . . . . . . . 1 O-RING . . . . . . . . . . . . . . . . . . . . . . 1 PISTON . . . . . . . . . . . . . . . . . . . . . . 1 SPRING . . . . . . . . . . . . . . . . . . . . . . 2 RING NUT . . . . . . . . . . . . . . . . . . . 1 BOLT . . . . . . . . . . . . . . . . . . . . . . . . 2 O-RING . . . . . . . . . . . . . . . . . . . . . . 2 SPACER . . . . . . . . . . . . . . . . . . . . . 2 BOLT . . . . . . . . . . . . . . . . . . . . . . . . 1 SEAL WASHER . . . . . . . . . . . . . . . . 2 BOLT . . . . . . . . . . . . . . . . . . . . . . . . 2

913268/DP0909

Axles

519 Telehandler

Rear Axle - Central Housing and Mounts

5 6

4

FRONT

7 8

5 6

4

7 8

913268/DP0909

68

PRINTED IN U.S.A.

519 Telehandler

Axles Rear Axle - Central Housing and Mounts

Ref. No.

Part No.

01 02 03 04

L98373 104518 104569 104550

PRINTED IN U.S.A.

Description

Qty. Req.

Ref. No.

Part No.

SNAP RING . . . . . . . . . . . . . . . . . . . 1 PLUG . . . . . . . . . . . . . . . . . . . . . . . . 1 MAGNETIC PLUG. . . . . . . . . . . . . . 1 SUPPORT . . . . . . . . . . . . . . . . . . . . 2

05 06 07 08

L500542 104551 L98355 104552

69

Description

Qty. Req.

REDUCTION BUSHING . . . . . . . . . 4 THRUST BUSHING. . . . . . . . . . . . . 2 GREASE FITTING. . . . . . . . . . . . . . 2 SUPPORT (complete as shown) . . . 2

913268/DP0909

Axles

519 Telehandler

Rear Axle - Differential

913268/DP0909

70

PRINTED IN U.S.A.

519 Telehandler

Axles Rear Axle - Differential

Ref. No.

Part No.

01 02 03 04 05 06

104571 104526 104489 L98395 104509 104494 104495 104496 104561 104566 104525 104527 104505 104493 104497 104498 104499 104488 104519 104522

07 08 09 10 11

12 13 14

PRINTED IN U.S.A.

Description

Qty. Req.

Ref. No.

NUT . . . . . . . . . . . . . . . . . . . . . . . . . 1 FLANGE . . . . . . . . . . . . . . . . . . . . . 1 BEARING. . . . . . . . . . . . . . . . . . . . . 2 SEAL . . . . . . . . . . . . . . . . . . . . . . . . 1 SPACER . . . . . . . . . . . . . . . . . . . . . 1 SHIM . . . . . . . . . . . . . . . . . . . . . . . . 1 SHIM . . . . . . . . . . . . . . . . . . . . . . . . 1 SHIM . . . . . . . . . . . . . . . . . . . . . . . . 1 RING . . . . . . . . . . . . . . . . . . . . . . . . 1 RING . . . . . . . . . . . . . . . . . . . . . . . . 1 SPACER . . . . . . . . . . . . . . . . . . . . . 1 BEVEL GEAR . . . . . . . . . . . . . . . . . 1 BOLT . . . . . . . . . . . . . . . . . . . . . . . 12 SHIM . . . . . . . . . . . . . . . . . . . . . . . . 2 SHIM . . . . . . . . . . . . . . . . . . . . . . . . 2 SHIM . . . . . . . . . . . . . . . . . . . . . . . . 2 SHIM . . . . . . . . . . . . . . . . . . . . . . . . 2 BEARING. . . . . . . . . . . . . . . . . . . . . 2 DIFFERENTIAL CARRIER . . . . . . . 1 FRICTION WASHER . . . . . . . . . . . . 2

15

Part No.

105254 104521 16

17 18

19 20

71

105255 104520 104523 105985 104508 104500

Description

Qty. Req.

DIFFERENTIAL SIDE GEAR . . . . . 2 Note a and b Note c DIFFERENTIAL PINION . . . . . . . . . 4 Note a and b Note c FRICTION WASHER . . . . . . . . . . . . 4 PIN. . . . . . . . . . . . . . . . . . . . . . . . . . 2 Note a Note b and c DOWEL . . . . . . . . . . . . . . . . . . . . . . 3 PIN. . . . . . . . . . . . . . . . . . . . . . . . . . 1 Note a Note b and c SHAFT RETAINER . . . . . . . . . . . . . 1 COVER PLATE . . . . . . . . . . . . . . . . 1 O-RING . . . . . . . . . . . . . . . . . . . . . . 1

21 22 25

105984 104507 104506 104547 L98392

a b c

Axle S/N K.ITA.529750 and up Axle S/N I.ITA.516674 - S/N K.ITA.529749 Axle S/N I.ITA.516673 and before

913268/DP0909

Axles

519 Telehandler

Rear Axle - Reduction Hub

FRONT

Steering Case Reference

FRONT

FRONT

Included with item 19 & 20

913268/DP0909

72

PRINTED IN U.S.A.

519 Telehandler

Axles Rear Axle - Reduction Hub

Ref. No.

Part No.

01 02 03 04 05e 06 07 08 09 10 11 12

104484 L500454 104502 104539 216181 104537 104540 104529 L98355 L500496 L500467 104530 104531 104532 104536 104544 104549 104541 104534 104533 104568 104517 104572 104485 L500519 L500509 104510 104512 104538 104487

13 14 15 16 19a 20a 21 22 23 25 26 27 28 29 30 31

PRINTED IN U.S.A.

Description

Qty. Req.

Ref. No.

Part No.

O-RING . . . . . . . . . . . . . . . . . . . . . . 2 VENT . . . . . . . . . . . . . . . . . . . . . . . . 1 BOLT . . . . . . . . . . . . . . . . . . . . . . . 16 AXLE CASE. . . . . . . . . . . . . . . . . . . 1 THRUST BUSHING. . . . . . . . . . . . . 2 SEAL . . . . . . . . . . . . . . . . . . . . . . . . 4 UNIVERSAL JOINT . . . . . . . . . . . . . 2 PIVOT PIN . . . . . . . . . . . . . . . . . . . . 2 GREASE FITTING. . . . . . . . . . . . . . 4 PLUG . . . . . . . . . . . . . . . . . . . . . . . . 4 BOLT . . . . . . . . . . . . . . . . . . . . . . . 20 SHIM . . . . . . . . . . . . . . . . . . . . . . . . 2 SHIM . . . . . . . . . . . . . . . . . . . . . . . . 2 SHIM . . . . . . . . . . . . . . . . . . . . . . . . 2 SEAL . . . . . . . . . . . . . . . . . . . . . . . . 2 BUSHING . . . . . . . . . . . . . . . . . . . . 2 BUSHING/BEARING . . . . . . . . . . . . 2 PIVOT PIN . . . . . . . . . . . . . . . . . . . . 2 STEERING CASE (includes #5) . . . 1 STEERING CASE (includes #5) . . . 1 PLUG . . . . . . . . . . . . . . . . . . . . . . . . 1 SEAL . . . . . . . . . . . . . . . . . . . . . . . . 2 WHEEL STUD . . . . . . . . . . . . . . . . 16 O-RING . . . . . . . . . . . . . . . . . . . . . . 2 SNAP RING . . . . . . . . . . . . . . . . . . . 2 RING GEAR . . . . . . . . . . . . . . . . . . 2 RING GEAR SUPPORT . . . . . . . . . 2 LOCKING PLATE . . . . . . . . . . . . . . 2 RING . . . . . . . . . . . . . . . . . . . . . . . . 2 SNAP RING . . . . . . . . . . . . . . . . . . . 2

32 33 34 36 37 38 39 40 41 42 43 44 45 46 47 48b 52c 56d

104600 104641 104642 102575 104504 104516 104515 104491 104511 104490 104528 104548 102893 102583 102587 106126 104546 106127

a

Refer to the upper illustration on the facing page before ordering parts; be sure to note the direction of forward travel when determining correct parts.

Includes one of item #5 thrust bushing, already pressed into the steering case.

b

Includes items 32, 33, 34, 38 and 39

c

Includes adjusting bolt and jam nut

d

Includes items 26 - 28

e

Included with items 19 and 20

73

Description

Qty. Req.

SNAP RING . . . . . . . . . . . . . . . . . . . 6 PLANET GEAR . . . . . . . . . . . . . . . . 6 BEARING. . . . . . . . . . . . . . . . . . . . . 6 PLUG . . . . . . . . . . . . . . . . . . . . . . . . 2 BOLT . . . . . . . . . . . . . . . . . . . . . . . . 4 PLANET GEAR CARRIER . . . . . . . 2 FRICTION WASHER . . . . . . . . . . . . 2 NUT . . . . . . . . . . . . . . . . . . . . . . . . 16 STUD . . . . . . . . . . . . . . . . . . . . . . . 16 BEARING. . . . . . . . . . . . . . . . . . . . . 4 WHEEL HUB . . . . . . . . . . . . . . . . . . 2 AXLE CASE. . . . . . . . . . . . . . . . . . . 1 STUD . . . . . . . . . . . . . . . . . . . . . . . . 8 WASHER . . . . . . . . . . . . . . . . . . . . . 8 NUT . . . . . . . . . . . . . . . . . . . . . . . . . 8 PLANET GEAR CARRIER . . . . . . . 2 STEERING ADJUST BOLT . . . . . . . 4 RING GEAR SUPPORT . . . . . . . . . 2

913268/DP0909

Boom

519 Telehandler

Outer Boom - Front

21

20

19

8 18

FRONT

17

1 16

15 8 14

12 17

7 8

22

8

9

15 23

12

4

9 13

11

3

6

8 10

5 2

913268/DP0909

74

PRINTED IN U.S.A.

519 Telehandler

Boom Outer Boom - Front

Ref. No.

Part No.

01 02

105127 L65638 L50791 L52028 654004 L65640 L70242 650450 654026 L61709 650579 103725 L61708

03 04 05 06 07 08 09 10 11 12 13

14 15

104847 104849 L62731 650488

PRINTED IN U.S.A.

Description

Qty. Req.

Ref. No.

Part No.

OUTER BOOM WELDMENT . . . . . 1 INCLINOMETER-ANGLE IND. . . . . 1 #8X5/8” RND HD MACH.SCREW. . 2 5/16”-18X1” BTNHD BOLT . . . . . . . 2 5/16” FLAT WASHER . . . . . . . . . . . 2 PLATE, BOOM ANGLE IND. . . . . . . 1 5/16”-18 NUTSERT . . . . . . . . . . . . . 2 3/8”X5/8” BOLT. . . . . . . . . . . . . . . AR 3/8” LOCK WASHER . . . . . . . . . . AR 3”X4” SLIDE PAD . . . . . . . . . . . . . AR 3/8”X1-3/4” BOLT . . . . . . . . . . . . . AR SLIDE PAD SPACER . . . . . . . . . . AR 4”X6” SLIDE PAD . . . . . . . . . . . . . AR SHIM. . . . . . . . . . . . . . . . . . . . . . . AR 1/16”X3”X4” 1/8”X3”X4” 4”X6”X1/16” SHIM . . . . . . . . . . . . AR 3/8”X3/4” BOLT. . . . . . . . . . . . . . . AR

16ab 17a 18a 19a 20a 21a 22 23

104392 090666 103808 L50151 134492 L70040 104686 651625

BOOM LIGHT SPACER . . . . . . . . AR 3/8” WHIZ LOCK NUT . . . . . . . . . AR LIGHT BRACKET . . . . . . . . . . . . . . 1 1/2” FLAT WASHER . . . . . . . . . . . AR 3/8”X1-3/8” BOLT . . . . . . . . . . . . . AR WORK LIGHT . . . . . . . . . . . . . . . . . 2 BOOM REST PAD . . . . . . . . . . . . . . 1 3/8”X1-1/4” BTTN HD BOLT . . . . . . 2

00a 00a

104743 L51143

-- ITEMS NOT SHOWN -WIRE HARNESS, BOOM LIGHTS . 1 TIE STRAP 0.171X11”. . . . . . . . . . 16

a

When equipped with optional boom work lights

b

Also used on the side of the boom with a vinyl clamp to secure boom wire harness

75

Description

Qty. Req.

913268/DP0909

Boom

519 Telehandler

Outer Boom - Rear

3 2 5

4

4

1 5

6

Current Style 8 7

12

FRONT 11

10

9

Early Style

913268/DP0909

76

PRINTED IN U.S.A.

519 Telehandler

Boom Outer Boom - Rear

Ref. No.

Part No.

01a 02 03 04 05 06 07 08

105127 650744 064373 L10465 103758 103715 103897 105125

PRINTED IN U.S.A.

Description

Qty. Req.

Ref. No.

Part No.

OUTER BOOM WELDMENT . . . . . 1 1/2”X4” BOLT. . . . . . . . . . . . . . . . . . 1 1/2” NYLON INSERT NUT . . . . . . . 1 1/4”-28 GREASE ZERK. . . . . . . . . . 2 BUSHING . . . . . . . . . . . . . . . . . . . . 2 BOOM PIVOT PIN. . . . . . . . . . . . . . 1 SNAP RING 1.5” . . . . . . . . . . . . . . . 1 SLAVE CYL PIN (ROD END) . . . . . 1

09b 10b 11b 12b

650490 654026 104195 104194

a

If replacing boom that uses “Early Style” pin and plate (items 9-12), it will be necessary to also order the current style pin (item 8) and snap ring (item 7).

b

Used on early-style outer booms

77

Description

Qty. Req.

3/8”X1” BOLT . . . . . . . . . . . . . . . . AR 3/8” LOCK WASHER . . . . . . . . . . AR SLAVE CYL PIN MNT PLATE . . . . . 1 SLAVE CYL PIN (ROD END) . . . . . 1

913268/DP0909

Boom

519 Telehandler

Inner Boom - Front

1

INNER CLAMP

10

11

12

ACCESS

9

2

3

12 9

10

4 5

11

8

6

ATTACHMENT PIVOT

7

FRONT

913268/DP0909

78

PRINTED IN U.S.A.

519 Telehandler

Boom Inner Boom - Front

Ref. No.

Part No.

01 02a 03a 04a 05 06 07 08

105612 067847 L69833 L69832 651678 103676 064373 650454

PRINTED IN U.S.A.

Description

Qty. Req.

Ref. No.

Part No.

INNER BOOM WELDMENT . . . . . . 1 3/8” NYLON INSERT NUT . . . . . . AR PLATE, TWIN CLAMP . . . . . . . . . AR CLAMP, 5/8” TWIN TUBE. . . . . . . AR 5/16”X2-14” BTTN HD BOLT . . . . AR PIVOT PIN . . . . . . . . . . . . . . . . . . . . 1 1/2” NYLON INSERT NUT . . . . . . . 1 1/2”X3-3/4” BOLT . . . . . . . . . . . . . . 1

09b 10b 11b 12b

L520004 L63715 L68039 105212

a

Mounted inside of boom through inner clamp access hole

b

When equipped with auxiliary hydraulic option

79

Description

Qty. Req.

5/16” NUT . . . . . . . . . . . . . . . . . . . . 4 TOP PLATE, TWIN CUSHION . . . . 2 TUBE CLAMP, DOUBLE . . . . . . . . . 4 5/16”X2-1/2” STUD . . . . . . . . . . . . . 4

913268/DP0909

Boom

519 Telehandler

Inner Boom - Rear

2

3 1

4 5 4 6

15

8

4 7

7

9 5 11

FRONT

14 10 11 12

13

913268/DP0909

80

PRINTED IN U.S.A.

519 Telehandler

Boom Inner Boom - Rear

Ref. No.

Part No.

01

105612

02 03 04 05 06 07 08

L61708 L62731 L62715 650488 650488 L61709 104847 104849

PRINTED IN U.S.A.

Description

Qty. Req.

Ref. No.

Part No.

INNER BOOM WELDMENT . . . . . . 1 (includes item 16) 4”X6” SLIDE PAD . . . . . . . . . . . . . . 2 4”X6”X1/16” SHIM . . . . . . . . . . . . AR FLAT BOLT LOCK . . . . . . . . . . . . AR 3/8”X3/4” BOLT. . . . . . . . . . . . . . . AR 3/8”X3/4” BOLT. . . . . . . . . . . . . . . AR 3”X4” SLIDE PAD . . . . . . . . . . . . . AR SHIM. . . . . . . . . . . . . . . . . . . . . . . AR 1/16”X3”X4” 1/8”X3”X4”

09 10 11 12 13 14 15

103845 654006 654026 650557 104126 105094 650450

81

Description

Qty. Req.

EXTEND CYL. SUPPORT PAD . . . 1 3/8” FLAT WASHER . . . . . . . . . . . . 2 3/8” LOCK WASHER . . . . . . . . . . AR 3/8”X1/2” BOLT. . . . . . . . . . . . . . . AR SLIDE PAD, HOSE GUIDE . . . . . . . 1 EXTEND CYL. SUPPORT. . . . . . . . 1 3/8”X5/8” BOLT. . . . . . . . . . . . . . . AR

913268/DP0909

Boom

519 Telehandler

Quickattach Mount Assembly

1

2

16 14

3 15

12 4 13

6

5

10 11

7

4 9

8

FRONT

913268/DP0909

82

PRINTED IN U.S.A.

519 Telehandler

Boom Quickattach Mount Assembly

Ref. No.

Part No.

01

103597

02 03 04 05 06 07 08

L10465 103606 L66456 L65097 L65098 L50646 L66613

09

L63957

PRINTED IN U.S.A.

Description

Qty. Req.

Ref. No.

Part No.

QUICKATTACH WELDMENT . . . . . 1 (includes items 3, 4 and 16) 1/4”-28 GREASE ZERK STR. . . . AR PIVOT BEARING. . . . . . . . . . . . . . . 1 BUSHING, LOCK PIN . . . . . . . . . . . 2 LOCK SPRING . . . . . . . . . . . . . . . . 1 SPRING MOUNT. . . . . . . . . . . . . . . 1 3/16”X1-3/4” ROLL PIN . . . . . . . . . . 1 DECAL, DYNATTACH UNLOCKED 1 (adheres to item 9) LOCK AND PIN ASSEMBLY . . . . . . 1 (does not include item 7)

10 11 12 13 14 15 16

103677 067847 650493 064373 650454 103676 103754

83

Description

Qty. Req.

PIN, TILT CYLINDER ROD . . . . . . . 1 3/8” NYLON INSERT NUT . . . . . . . 1 3/8”X2-3/4” BOLT . . . . . . . . . . . . . . 1 1/2” NYLON INSERT NUT . . . . . . . 1 1/2”X3-3/4” BOLT . . . . . . . . . . . . . . 1 PIN, PIVOT . . . . . . . . . . . . . . . . . . . 1 PIVOT BEARING. . . . . . . . . . . . . . . 2

913268/DP0909

Boom Hydraulics

519 Telehandler

Lift Cylinder Group

FRONT

9

8

10 8

11

EXTEND

RETRACT

10

6

7

5

5 1

4

3 2

913268/DP0909

84

PRINTED IN U.S.A.

519 Telehandler

Boom Hydraulics Lift Cylinder Group

Ref. No.

Part No.

01 02 03 04 05 06

Note a L520019 103716 L50892 L445009 104754

PRINTED IN U.S.A.

Description

Qty. Req.

Ref. No.

Part No.

LIFT CYLINDER . . . . . . . . . . . . . . . 2 1/2” NYLON INSERT NUT . . . . . . . 1 PIN, LIFT CYL. BASE . . . . . . . . . . . 1 1/2”X4” BOLT GR5 . . . . . . . . . . . . . 1 ADAP., -10ORM -8JICM 90º . . . . . . 2 HOSE, -8 A8/DM8 50” . . . . . . . . . . . 1

07 08 09 10 11

104754 L444008 103926 L52045 103717

a

Refer to Hydraulic Components section for a listing of hydraulic cylinder parts numbers.

85

Description

Qty. Req.

HOSE, -8 A8/DM8 50” . . . . . . . . . . . 1 ADAP., -10ORM -8JICM STR . . . . . 2 VALVE, CONTROL . . . . . . . . . . . . . 1 SNAP RING, 2” OD . . . . . . . . . . . . . 2 PIN, LIFT CYL. ROD END . . . . . . . 1

913268/DP0909

Boom Hydraulics

519 Telehandler

Extend Cylinder Group

FRONT

14

15

19

20

18

EXTEND

14

16

17

RETRACT

12 12

11

10

13 16

9 8 1 7

5

6 RETRACT

2 EXTEND

2 4

913268/DP0909

3

86

PRINTED IN U.S.A.

519 Telehandler

Boom Hydraulics Extend Cylinder Group

Ref. No.

Part No.

01 02 03 04 05 06 07 08 09 10

Note a 067455 103718 L520005 650818 104756 104756 104086 104087 064260

PRINTED IN U.S.A.

Description

Qty. Req.

Ref. No.

Part No.

CYLINDER, EXTEND . . . . . . . . . . . 1 ADAP., -8ORM -10JICM 90º . . . . . . 2 PIN, EXTEND CYL. BASE . . . . . . . 1 3/8” NYLON INSERT NUT . . . . . . . 1 3/8”X3” BOLT. . . . . . . . . . . . . . . . . . 1 HOSE, -8 A8/DM8 68” . . . . . . . . . . . 1 HOSE, -8 A8/DM8 68” . . . . . . . . . . . 1 TUBE, EXTEND . . . . . . . . . . . . . . . 1 TUBE, RETRACT . . . . . . . . . . . . . . 1 5/16” NYLON INSERT NUT . . . . . . 2

11 12 13 14 15 16 17 18 19 20

L63715 L68039 105212 L444008 103926 103897 103679 L71003 654026 650450

a

Refer to Hydraulic Components section for a listing of hydraulic cylinder parts numbers.

87

Description

Qty. Req.

CUSHION PLATE . . . . . . . . . . . . . . 1 CLAMP, CUSHION DBL . . . . . . . . . 2 5/16”X2-1/2” STUD . . . . . . . . . . . . . 2 ADAP., -10ORM -8JICM STR . . . . . 2 CONTROL VALVE . . . . . . . . . . . . . . 1 SNAP RING, INT 1.5”OD. . . . . . . . . 2 PIN, EXTEND ROD END . . . . . . . . 1 PAD, SLIDE 1-1/2”X4” . . . . . . . . . . . 2 3/8” LOCK WASHER . . . . . . . . . . . . 4 3/8”X5/8” BOLT . . . . . . . . . . . . . . . . 4

913268/DP0909

Boom Hydraulics

519 Telehandler

Tilt / Slave Cylinder Group

FRONT 3

1

6

4 5

30 29 2

RETRACT

7

28

EXTEND

27 25

26 BULKHEAD BRACKET ON BOOM

14

8

25 10

24

EXTEND

11

EXTEND

23

RETRACT

3

19

10

9 7

RETRACT

8

R2

10

11

16

17 10

10 RETRACT

10

6

EXTEND

RETRACT

B

15 12

13 EXTEND

E2

14 13

913268/DP0909

88

12

PRINTED IN U.S.A.

519 Telehandler

Boom Hydraulics Tilt / Slave Cylinder Group

Ref. No.

Part No.

Description

01 02 03a 04 05 06 07 08 09 10 11 12 13 14 15 16 17

104177 104177 210456 Note c 103678 650818 L520005 650493 103677 L445002 104750 104753 104752 104749 L444004 104705 103720

Qty. Req.

Ref. No.

Part No.

Description

Qty. Req.

TUBE, TILT/AUX.. . . . . . . . . . . . . . . 1 TUBE, TILT/AUX . . . . . . . . . . . . . . . 1 HOSE, -6 A8/P-364 270” TWIN. . . . 1 CYLINDER, TILT . . . . . . . . . . . . . . . 1 PIN, TILT BASE . . . . . . . . . . . . . . . . 1 3/8”X3” BOLT. . . . . . . . . . . . . . . . . . 1 3/8” NYLON INSERT NUT . . . . . . AR 3/8”X2-3/4” BOLT . . . . . . . . . . . . . . 1 PIN, TILT ROD. . . . . . . . . . . . . . . . . 1 ADAP., -8ORM -8JICM 90º. . . . . . AR HOSE, -8 A10/DM8 62” . . . . . . . . . . 1 HOSE, -8 A8/A8 48” . . . . . . . . . . . . 1 HOSE, -8 A8/A8 30” . . . . . . . . . . . . 1 HOSE, -8 A10/A8 58” . . . . . . . . . . . 1 ADAP., -8ORM -8JICM STR . . . . . . 1 VALVE, SLAVE ISOLATION . . . . . . 1 PIN, SLAVE BASE END . . . . . . . . . 1

18 19 23 24 25 26 27 28 29 30

Note b Note c L520004 L63715 L63716 104289 105212 132339 104041 104040

a

Refer to Boom section “Front Inner Boom” for clamps to secure hose.

b

Refer to Outer Boom - Rear section for early and current style pins.

c

Refer to Hydraulic Components for a listing of cylinder part numbers.

PIN, SLAVE ROD END . . . . . . . . . . 1 CYLINDER, SLAVE . . . . . . . . . . . . . 1 5/16” NYLON INSERT NUT . . . . . AR PLATE, CUSHION TWIN TOP . . . . 3 11/16” HOSE CUSHION DBL . . . . . 6 HOSE CUSHION SPACER . . . . . . . 3 5/16”X2-1/2” STUD . . . . . . . . . . . . . 6 ADAP., -10JIC BULK HD STR. . . . . 2 TILT TUBE . . . . . . . . . . . . . . . . . . . . 1 TILT TUBE . . . . . . . . . . . . . . . . . . . . 1

HYDRAULIC TUBES MOUNTED TO BOOM

AUX. HYD. RETRACT AUX. HYD. EXTEND TILT CYLINDER RETRACT

TILT CYLINDER EXTEND AUX. HYD. RETRACT AUX. HYD. EXTEND

PRINTED IN U.S.A.

TILT CYLINDER

TILT CYLINDER

RETRACT

EXTEND

89

913268/DP0909

Boom Hydraulics

519 Telehandler

Auxiliary Hydraulics Group

FRONT

3

NOTE: TUBES

1

CROSS OVER

2

MOUNTS TO FRONT

RETRACT

INNER BOOM

17

7 18

8

16

19

EXTEND

9

4 6

6

5

5 BULKHEAD BRACKET

4

ON BOOM

13

10

14 10 15

11

11 EXTEND

EXTEND

RETRACT

12 13

RETRACT

14

913268/DP0909

90

PRINTED IN U.S.A.

519 Telehandler

Boom Hydraulics Auxiliary Hydraulics Group

Ref. No.

Part No.

Description

01 02 03 04 05 06 07 08 09 10

104177 104177 210457 L520004 L63715 L68039 105212 104289 L63716 L444004

Qty. Req.

Ref. No.

Part No.

TUBE, TILT/AUX.. . . . . . . . . . . . . . . 1 TUBE, TILT/AUX.. . . . . . . . . . . . . . . 1 HOSE, -6 A8/P-364 300” TWIN. . . . 1 5/16” NYLON INSERT NUT . . . . . AR PLATE, TWIN CUSHION. . . . . . . . . 5 CLAMP, TUBE DBL. . . . . . . . . . . . . 4 5/16”-18X2-1/2” STUD. . . . . . . . . . . 6 SPACER, HOSE CUSHION . . . . . . 3 11/16” DBL. TUBE CUSHION . . . . . 6 ADAP., -8ORM -8JICM STR . . . . . . 2

11 12 13 14 15 16 17 18 19

L65273 L444008 104755 104755 103926 132339 104043 104042 L50877

Description

Qty. Req.

COUPLER SET . . . . . . . . . . . . . . . . 1 ADAP., -10RM -8JICM. . . . . . . . . . . 2 HOSE, -8 A10/DL10 69” . . . . . . . . . 1 HOSE, -8 A10/DL10 69” . . . . . . . . . 1 CONTROL VALVE . . . . . . . . . . . . . . 1 ADAP., -10 JICM BULK HD STR . . 2 AUX. TUBE . . . . . . . . . . . . . . . . . . . 1 AUX. TUBE . . . . . . . . . . . . . . . . . . . 1 5/16”-18X2-1/4” STUD. . . . . . . . . . . 4

HYDRAULIC TUBES MOUNTED TO BOOM

AUX. HYD. RETRACT AUX. HYD. EXTEND TILT CYLINDER RETRACT

TILT CYLINDER EXTEND AUX. HYD. RETRACT AUX. HYD. EXTEND

PRINTED IN U.S.A.

TILT CYLINDER

TILT CYLINDER

RETRACT

EXTEND

91

913268/DP0909

Hydraulics

519 Telehandler

Hydraulic Tank

14 19

17 15

16 13 12

HYDRAULIC OIL

21

COOLER

22 CASE DRAIN

11

20

MANIFOLD

8 6

13 25 24

8

PARK BRAKE PORT “T2”

23

26

INCHING VALVE

5

19

REAR PORT

9

18 STEER MOTOR

1

PORT “T”

HYDRAULIC PUMP

5 8

8

10 4 7

3 2 4

FRONT

913268/DP0909

92

PRINTED IN U.S.A.

519 Telehandler

Hydraulics Hydraulic Tank

Ref. No.

Part No.

01 02 03 04 05 06 07 08 09 10 11 12 13 14

104712 L43221 651625 654006 104924 104934 104933 104212 104027 650533 104764 103953 104925 L445003

PRINTED IN U.S.A.

Description

Qty. Req.

Ref. No.

Part No.

HYDRAULIC TANK . . . . . . . . . . . . . 1 DRAIN PLUG, 1/2”-14 MAGNETIC . 1 3/8”X1-1/4” BOLT . . . . . . . . . . . . . AR 3/8” FLAT WASHER . . . . . . . . . . . AR ADAP., -24ORM HB24 90º . . . . . . . 2 HOSE, -24 3-1/2”. . . . . . . . . . . . . . . 1 HOSE, -24 32” . . . . . . . . . . . . . . . . . 1 2” T-BOLT CLAMP. . . . . . . . . . . . . . 1 ADAP., -20ORM HB24 90º. . . . . . . . 1 3/8” X 1-1/2” BOLT . . . . . . . . . . . . AR SIGHT GLASS -16 ORM . . . . . . . . 1 INTAKE AIR BOX/HYD. TANK . . . . 1 HOSE, -6 A6/DM6 33” . . . . . . . . . . . 1 ADAP., -6ORM -6JICM 90º . . . . . . . 1

15

104303

16 17 18 19 20 21 22 23 24 25 26

L99163 L500227 L444002 L60653 104758 104759 L445001 104097 104747 104421 L446047

93

Description

Qty. Req.

PRESSURE CAP ASSEMBLY . . . . 1 (includes gaskets and screen) GASKET (included with #15). . . . . . 2 CAP GASKET (included with #15) . 1 ADAP., -6ORM -6JICM STR.. . . . . . 4 ADAP., -6JICM -6JICFS SWVL 90º. 2 HOSE, -12 A12/A12 70” . . . . . . . . . 1 HOSE, -12 A12/A16 54” . . . . . . . . . 1 ADAP., -12ORM -12JICM 90º . . . . . 2 HOSE, -6 A6/DM8 34” . . . . . . . . . . . 1 HOSE, -6 A6/DM6 24” . . . . . . . . . . . 1 HOSE, -6 A6/DM6 30” . . . . . . . . . . . 1 PLUG, -12ORM . . . . . . . . . . . . . . . . 1

913268/DP0909

Hydraulics

519 Telehandler

Hydraulic Circuit - Cooler and Filter

FRONT 8

2 1

9 5

20 3

6

11 21 22 4 23

DRIVE PUMP BOTTOM - LEFT SIDE

10

7

12

19 7 18 14 12

17 16

13 10

15 7

913268/DP0909

94

PRINTED IN U.S.A.

519 Telehandler

Hydraulics Hydraulic Circuit - Cooler and Filter

Ref. No.

Part No.

01

104122 650488 654006 090666 L445011 L64853 104904 L51536 104894 L445001 104759 131838 650488 654026 104758 L60491 104758

02 03 04 05 06 07 08 09a

10 11 12

PRINTED IN U.S.A.

Description

Qty. Req.

Ref. No.

Part No.

COOLER, HYDRAULIC. . . . . . . . . . 1 3/8”X3/4” BOLT . . . . . . . . . . . . . . . . 6 3/8” FLAT WASHER . . . . . . . . . . . . 6 3/8” WHIZ NUT . . . . . . . . . . . . . . . . 6 ADAP., -16ORM -16JICM 45º . . . . . 1 ADAP., -16ORM -12JICM STR.. . . . 1 HOSE, -12 A12/A12 36” . . . . . . . . . 1 ADAP., -12 O-RING TEE . . . . . . . . . 1 TUBE . . . . . . . . . . . . . . . . . . . . . . . . 1 ADAP, -12ORM -12JICM 90º . . . . AR HOSE, -12 A12/A16 54” . . . . . . . . . 1 FILTER ASSEMBLY. . . . . . . . . . . . . 1 3/8”X3/4” BOLT . . . . . . . . . . . . . . . . 4 3/8” LOCK WASHER . . . . . . . . . . . . 4 HOSE, -12 A12/A12 70” . . . . . . . . . 1 ADAP., -12ORM -16JICM 90º . . . . . 1 HOSE, -12 A12/A12 70” . . . . . . . . . 1

13 14 15 16 17 18 19

20

104712 103926 104118 103925 L444001 132049 103993 L50452 L50051 104808

21 22 23

105080 105081 L64853

a

Filter only P/N 074830; sight glass indicator assembly P/N 240336

95

Description

Qty. Req.

HYDRAULIC TANK . . . . . . . . . . . . . 1 CONTROL VALVE . . . . . . . . . . . . . . 1 HOSE, -12 A12/DM12 15” . . . . . . . . 1 DRIVE MOTOR, HYDRAULIC . . . . 1 ADAP., -12ORM -12JICM STR.. . . . 1 TEMPERATURE SWITCH. . . . . . . . 1 MANIFOLD, CASE DRAIN . . . . . . . 1 1/4”X2-1/4” BOLT . . . . . . . . . . . . . . 2 1/4” WHIZ LOCK NUT. . . . . . . . . . . 2 SEAL/TRIM 20.0” . . . . . . . . . . . . . . 1 (attaches to oil cooler) ADAP., -16ORM -16JICF STR. . . . . 1 CHECK VALVE/IN LINE 65 PSI . . . 1 ADAP., -16ORM -12JICM STR.. . . . 1

913268/DP0909

Hydraulics

519 Telehandler

Hydraulic Drive Pump and Motor

5

CASE DRAIN

3

MANIFOLD

2 28

1

4

24

6

22

7

Hydraulic Drive Pump (mounts to engine flywheel housing)

4

23

X

8

OIL COOLER

PS

“TEE”

G

25

27

28

11

9

8 29

21

10

12

26

13

1

19

31

Hydraulic Pump

PARK BRAKE VALVE

PORT

VALVE

30

15

12

“LOWER”

CONTROL

18

2 INCHING VALVE

34 MAIN

14

20 7

Hydraulic Drive Motor mounts to front axle

17

PORT “P3”

16

HYDRAULIC TANK

29 TEST PORT MOUNTS TO BATTERY MOUNT

32 33

LEGEND PORT ON VALVE

FRONT

913268/DP0909

96

PRINTED IN U.S.A.

519 Telehandler

Hydraulics Hydraulic Drive Pump and Motor

Ref. No.

Part No.

01 02 03 04 05 06 07 08 09a

104025 104218 104002 104026 104118 L445001 104090 L444002 103925

10 11 12 13bd

651675 651676 L444001 104092 L446020 103924

14 15 16 17 18 19 20

650495 104110 L64853 104933 104212 104027 104002 L61092

PRINTED IN U.S.A.

Description

Qty. Req.

Ref. No.

Part No.

FLANGE KIT/ -12 CODE 62 . . . . . . 2 ADAP., -12 CODE 62 . . . . . . . . . . . 2 HOSE, -16 21-7/16”. . . . . . . . . . . . . 1 FLANGE KIT/ -16 CODE 62 . . . . . . 2 HOSE, -12 A12/DM12 15” . . . . . . . . 1 ADAP., -12ORM -12JICM 90º . . . . . 1 HOSE, -6 A6/DM6 50” . . . . . . . . . . . 1 ADAP., -6ORM -6JICM . . . . . . . . . . 1 HYDRAULIC DRIVE MOTOR . . . . . 1 -- Mounting Hardware -M16-2X50 C8.8 BOLT . . . . . . . . . . . 4 M16 LOCK WASHER . . . . . . . . . . . 4 ADAP., -12ORM -12JICM STR . . . . 1 HOSE, -12 A12/DM12 23” . . . . . . . . 1 ADAP., -12JICFS -12JICM 90º . . . . 2 HYDRAULIC PUMP . . . . . . . . . . . . 1 -- Mounting Hardware -1/2”X1-1/4” BOLT . . . . . . . . . . . . . . 2 HOSE, -10 A12/DL10 40” . . . . . . . . 1 ADAP., -16ORM -12JICM . . . . . . . . 1 HOSE, -24 32” . . . . . . . . . . . . . . . . . 1 2” T-BOLT CLAMP. . . . . . . . . . . . . . 1 ADAP., -20ORM HB24 90º. . . . . . . . 1 HOSE, -16 21-7/16”. . . . . . . . . . . . . 1 ADAP., -16ORM -12JICM 90º . . . . . 1

21 22 23 24c

104904 L445012 L81233 104017

25 26 27 28 29 30 31 32 33 34

650647 193161 L50156 104748 104108 L446049 104377 104378 L446019 L51493 104761 L81195 104591

00

184467

a b c d

Mounts to the front axle Mounts to the Hydraulic Drive Pump (item 24) Mounts to the rear of the engine flywheel housing Refer to “Hydraulic Pump” in the Hydraulics section for information regarding pump spacer and o-rings.

97

Description

Qty. Req.

HOSE, -12 A12/A12 36” . . . . . . . . . 1 ADAP., -12ORM -12JICM 45º . . . . . 1 ADAP., -6ORM -JICM TEE . . . . . . . 1 HYDRAULIC DRIVE PUMP ASSY. . 1 (includes item # 13) -- Mounting Hardware -5/8”X2” BOLT, GR5 . . . . . . . . . . . . . 2 M16 FLAT WASHER . . . . . . . . . . . . 2 5/8” LOCK WASHER . . . . . . . . . . . . 2 HOSE, -6 A6/DM6 54” . . . . . . . . . . . 1 HOSE, -4 A6/DM6 36” . . . . . . . . . . . 1 ADAP., -6 RUN TEE . . . . . . . . . . . . 1 TEST PORT/ -4ORB . . . . . . . . . . . . 2 TEST PORT/ -6JICF . . . . . . . . . . . . 2 ADAP., -12JIC SWVL RUN TEE . . . 1 ADAP., -12JICF -6JICM STR. . . . . . 1 HOSE, -4 A6/DM6 18” . . . . . . . . . . . 1 ADAP., BLKHD -6JICM 90º . . . . . . . 1 O-RING . . . . . . . . . . . . . . . . . . . . . . 1 (included with front axle) -- ITEMS NOT SHOWN -TEST/PRESSURE KIT . . . . . . . . . . 1

913268/DP0909

Hydraulics

519 Telehandler

Control and Isolation Valves

2

1

4

3

FRONT

STEER MOTOR

‘LS’

HYD.

BOOM UP

PUMP

LIFT CYLINDER

5

BASE END

‘OUT’

6

BOOM OUT EXTEND CYL.

7

LEFT SIDE

HYDRAULIC OPTION HYDRAULIC OIL

EXTEND

27

FILTER ‘IN’

8 26 10 R2

24

STEER

25

MOTOR

9

‘P’

10

E2

23 11 B A

16 TILT CYL.

17

BASE END

15

18 10

22

12

C BOOM DOWN

19

ROD END

16

21

14

LIFT CYLINDER

13

BOOM IN EXTEND CYL. RIGHT SIDE

HYDRAULIC SLAVE CYL.

TILT CYL.

BASE END

ROD END

SLAVE CYL.

10 E1

ROD END

4

OPTION

20

RETRACT

R1

12

913268/DP0909

98

PRINTED IN U.S.A.

519 Telehandler

Hydraulics Control and Isolation Valves

Ref. No.

Part No.

01 02 03a 04 05 06 07 08 09 10 11 12 13a 14 15 16 17 18

104754 104756 104755 104751 L445003 104746 L444010 104110 104096 L445002 L444008 104751 104755 104756 104754 104757 L63490 104760

PRINTED IN U.S.A.

Description

Qty. Req.

Ref. No.

Part No.

HOSE, -8 A8/DM8 50” . . . . . . . . . . . 1 HOSE, -8 A8/DM8 68” . . . . . . . . . . . 1 HOSE, -8 A10/DL8 69” . . . . . . . . . . 1 HOSE, -8 A8/DL8 35” . . . . . . . . . . . 1 ADAP., -6ORM -6JICM 90º . . . . . . . 1 HOSE, -4 A4/A6 36” . . . . . . . . . . . . 1 ADAP., -10ORM -10JICM STR . . . . 1 HOSE, -10 A12/DL10 40” . . . . . . . . 1 HOSE, -6 A8/DM8 36” . . . . . . . . . . . 1 ADAP., -8ORM -8JICM 90º . . . . . . . 5 ADAP., -10ORM -8JICM STR . . . . . 8 HOSE, -8 A8/DL8 35” . . . . . . . . . . . 1 HOSE, -8 A10/DL8 69” . . . . . . . . . . 1 HOSE, -8 A8/DM8 68” . . . . . . . . . . . 1 HOSE, -8 A8/DM8 50” . . . . . . . . . . . 1 HOSE -8 A12/DM8 32” . . . . . . . . . . 1 ADAP., -10ORM -12JICM(2) TEE . . 1 HOSE, -12 A12/A12 76” . . . . . . . . . 1

19 20 21 22 23 24 25 26

L444004 L443022 104753 104752 104749 L444004 104750 104705 L50243 654024 654004 103926 650733 L50056 656001 654004

27

a

99

Description

Qty. Req.

ADAP., -8ORM -8JICM STR . . . . . . 1 ADAP., -8ORM -8JICM 90º (long) . . 1 HOSE, -8 A8/A8 48” . . . . . . . . . . . . 1 HOSE, -8 A8/A8 30” . . . . . . . . . . . . 1 HOSE, -8 A10/A8 58” . . . . . . . . . . . 1 ADAP., -8ORM -8JICM STR . . . . . . 1 HOSE, -8 A10/DM8 62” . . . . . . . . . . 1 VALVE, SLAVE ISOLATION . . . . . . 1 5/16”X3-1/2” BOLT . . . . . . . . . . . . . 2 5/16” LOCK WASHER . . . . . . . . . . . 2 5/16” FLAT WASHER . . . . . . . . . . . 2 VALVE, CONTROL . . . . . . . . . . . . . 1 5/16”X2-1/2” BOLT . . . . . . . . . . . . . 2 5/16” WHIZ NUT . . . . . . . . . . . . . . . 2 M8X20 8.8 BOLT . . . . . . . . . . . . . . . 1 5/16” FLAT WASHER . . . . . . . . . . . 1

Use P/N 076879 ADAP., -8 cap when unit is not equipped with auxiliary hydraulic option.

913268/DP0909

Hydraulics

519 Telehandler

Steer Motor and Steer Select Valve 1

T

FRONT

LS

2

L

15

14 T

R

13

3 P

L

FRONT

MAIN CONTROL VALVE “LS”

HYDRAULIC TANK RETURN

P

R

11

12

FRONT AXLE STEER CYLINDER

MOUNTED TO FRAME UNDER

LEFT SIDE

FRONT ACCESS COVER.

4 5 10 P T A B

5

7

9 MAIN CONTROL VALVE

8 6

REAR AXLE STEER CYLINDER LEFT SIDE REAR AXLE STEER CYLINDER

FRONT AXLE

RIGHT SIDE

STEER CYLINDER RIGHT SIDE

913268/DP0909

100

PRINTED IN U.S.A.

519 Telehandler

Hydraulics Steer Motor and Steer Select Valve

Ref. No.

Part No.

01 02 03 04

103579 L51591 104746 L69747 L50535 L50051 L445003 104093 L444002 104088 104088

05 06 07 08 09

PRINTED IN U.S.A.

Description

Qty. Req.

Ref. No.

Part No.

MOTOR, STEER . . . . . . . . . . . . . . . 1 ADAP, -4ORM -4JICM 90º. . . . . . . . 1 HOSE, -4 A4/A6 36” . . . . . . . . . . . . 1 VALVE, STEER SELECT . . . . . . . . 1 1/4”X3” BOLT. . . . . . . . . . . . . . . . . . 2 1/4” WHIZ LOCK NUT. . . . . . . . . . . 2 ADAP, -6ORM -6JICM 90º. . . . . . . . 2 HOSE, -6 A6/DM8 20” . . . . . . . . . . . 1 ADAP, -6ORM -6JICM STR. . . . . . . 2 HOSE, -6 A6/A8 106” . . . . . . . . . . . 1 HOSE, -6 A6/A8 106” . . . . . . . . . . . 1

10 11 12 13 14 15

104095 104094 104096 L64524 104097 L444004

00

-- ITEMS NOT SHOWN -(steer cylinders on front and rear axle) 100011 ADAP., M18ORM -8JICM STR . . . . 4

101

Description

Qty. Req.

HOSE, -6 A6/DM8 40” . . . . . . . . . . . 1 HOSE, -6 A8/DM8 32” . . . . . . . . . . . 1 HOSE, -6 A8/DS8 36” . . . . . . . . . . . 1 VALVE, CHECK, -8ORM . . . . . . . . 1 HOSE, -6 A6/DM8 34” . . . . . . . . . . . 1 ADAP., -8ORM -8JICM STR . . . . . . 3

913268/DP0909

Hydraulics

519 Telehandler

Brake Valve and Inching Valve

7 NOTE: P3 must be on the top

6

DRIVE PUMP PORT “G”

3 2

6

P3

1

B1

5

8

4

T2 HYDRAULIC TANK

9

RETURN

16

6

8 14 PARK BRAKE

13

11

12

14

10 HYDRAULIC TANK RETURN

SERVICE BRAKE

20 18

FRONT AXLE

19

DRIVE PUMP

FRONT

PORT “PS”

6

913268/DP0909

102

17

PRINTED IN U.S.A.

519 Telehandler

Hydraulics Brake Valve and Inching Valve

Ref. No.

Part No.

01 02

L60986 L70428 650419 L50139 104428 L444005 103618 L50364 L50137 L445003 104108 104421

03 04 05

06 07 08

PRINTED IN U.S.A.

Description

Qty. Req.

Ref. No.

Part No.

PLUG, -4ORM SAE . . . . . . . . . . . . . 1 MANIFOLD, BRAKE . . . . . . . . . . . . 1 1/4”X1-3/4” BOLT . . . . . . . . . . . . . . 2 1/4” LOCK WASHER . . . . . . . . . . . . 2 SWITCH, PRESSURE 150 PSI. . . . 1 ADAP, -4ORM -4JICM STR. . . . . . . 1 PARKING BRAKE VALVE . . . . . . . . 1 1/4”X1-1/2” BOLT . . . . . . . . . . . . . . 2 1/4” FLAT WASHER . . . . . . . . . . . . 2 ADAP, -6ORM -6JICM 90º. . . . . . . . 4 HOSE, -4 A6/DM6 36” . . . . . . . . . . . 1 HOSE, -6 A6/DS6 30” . . . . . . . . . . . 1

09 10 11 12 13 14 16 17 18 19 20

104421 L63363 L62741 104111 104112 L66139 L51591 104748 L444002 103838 104747

103

Description

Qty. Req.

HOSE, -6 A6/DM6 30” . . . . . . . . . . . 1 VALVE, MASTER CYLINDER . . . . . 1 ADAP., HYDROMAX -4JICM STR. . 1 HOSE, -4 A4/A4 18” . . . . . . . . . . . . 1 HOSE, -4 A4/DS6 16” . . . . . . . . . . . 1 ADAP., M14X1.50RM -6JICM . . . . . 2 ADAP., -4ORM -4JICM 90º . . . . . . . 1 HOSE, -6 A6/DM6 54” . . . . . . . . . . . 1 ADAP., -6ORM -6JICM STR . . . . . . 1 INCHING VALVE . . . . . . . . . . . . . . . 1 HOSE, -6 A6/DM6 24” . . . . . . . . . . . 1

913268/DP0909

Hydraulics

519 Telehandler

Hydraulic Drive 7

2 9 8

5, 6

1

4

3

11 10

2

Ref. No.

Part No.

01a 02 03 04 05 06 07

NSS 104969 104970 104965 104967 104968 104734

913268/DP0909

Description

Qty. Req.

Ref. No.

Part No.

HYDRAULIC DRIVE . . . . . . . . . . . . 1 PRESSURE RELIEF VALVE . . . . . . 2 PRESSURE RELIEF VALVE . . . . . . 1 CONTROL VALVE . . . . . . . . . . . . . . 1 RETAINING RING . . . . . . . . . . . . . . 1 SHAFT SEAL RING. . . . . . . . . . . . . 1 PAIR/SWITCHING SOLENOIDS . . . 1

08 09 10 11

104964 104971 104966 104017

a

Order item #11 hydraulic drive assembly, which includes hydraulic pump P/N 103924.

104

Description

Qty. Req.

4/3-WAY DIRECTIONAL VALVE . . . 1 PRESSURE OVERRIDE VALVE . . . 1 SEAL KIT / COMPLETE . . . . . . . . . 1 HYDRAULIC DRIVE ASSEMBLY . . 1

PRINTED IN U.S.A.

519 Telehandler

Hydraulics Hydraulic Pump

4

3 2 1

Hydraulic Drive

5

Ref. No.

Part No.

01a 02 03 04

103924 106876 106875 106877

PRINTED IN U.S.A.

Description

Qty. Req.

Ref. No.

Part No.

HYDRAULIC PUMP . . . . . . . . . . . . 1 O-RING . . . . . . . . . . . . . . . . . . . . . . 1 SPACER . . . . . . . . . . . . . . . . . . . . . 1 O-RING . . . . . . . . . . . . . . . . . . . . . . 1

05

104717

a

Included with hydraulic drive assembly

105

Description

Qty. Req.

SEAL KIT . . . . . . . . . . . . . . . . . . . . 1 (individual seals not shown)

913268/DP0909

Hydraulics

519 Telehandler

Hydraulic Drive Motor

1 2

3 4 6

5

Ref. No.

Part No.

01

103925

02 03 04 05 06

104734 104730 104731 104732 104591

913268/DP0909

Description

Qty. Req.

HYDRAULIC DRIVE MOTOR . . . . .1 (includes all items shown) SOLENOID SET (pair) . . . . . . . . . . .1 RETAINING RING . . . . . . . . . . . . . .1 SHAFT SEAL RING . . . . . . . . . . . . .1 BACKUP PLATE . . . . . . . . . . . . . . .1 O-RING (drive motor to axle) . . . . .1 (included with front axle)

Ref. No.

Part No.

00

104733

106

Description

Qty. Req.

-- ITEMS NOT SHOWN -SEAL KIT, COMPLETE . . . . . . . . . .1 (includes items 3-5 and all other seals for drive motor)

PRINTED IN U.S.A.

519 Telehandler

Hydraulics Slave Cylinder Isolation Valve

1

2

2

Ref. No.

Part No.

00

104705

01

104710 L96838

PRINTED IN U.S.A.

Description

Qty. Req.

Ref. No.

Part No.

ISOLATION MANIFOLD . . . . . . . . . 1 (includes all parts shown) COUNTER BALANCE VALVE . . . . . 2 SEAL KIT FOR CB VALVE . . . . . . AR

02

104711 L99916

107

Description

Qty. Req.

CHECK VALVE . . . . . . . . . . . . . . . . 2 SEAL KIT . . . . . . . . . . . . . . . . . . . . . 1

913268/DP0909

Hydraulics

519 Telehandler

Control Valve

FRONT

2 1

3

5

7

4

8 9

6

10 15

10

13

15

11 15 20

19

18

12 6

14

16

21 17

913268/DP0909

108

PRINTED IN U.S.A.

519 Telehandler

Hydraulics Control Valve

Ref. No.

Part No.

00a 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16b

103926 104123 104124 104338 104330 104329 104321 104318 104317 104316 104331 104315 104314 103052 104319 104322 104323

PRINTED IN U.S.A.

Description

Qty. Req.

Ref. No.

Part No.

MAIN VALVE [HC-D4/4] (complete) 1 CONTROL HANDLE, 6” . . . . . . . . . 1 CONTROL HANDLE, 8” . . . . . . . . . 1 RUBBER BOOT . . . . . . . . . . . . . . . 2 JOYSTICK CONTROL ASY. . . . . . . 1 JOYSTICK CONTROL ASY. . . . . . . 1 ANTI SHOCK VALVE 240-A . . . . . . 2 STEER RELIEF VALVE 160-A bar . 1 PLUG KIT . . . . . . . . . . . . . . . . . . . . 1 RELIEF VALVE 230 bar. . . . . . . . . . 1 STUD KIT (tie bolt, washers & nuts) 4 PLUG KIT . . . . . . . . . . . . . . . . . . . . 1 PLUG KIT . . . . . . . . . . . . . . . . . . . . 1 CHECK VALVE . . . . . . . . . . . . . . . . 4 SPOOL RETURN ASY. (F001A) . . . 4 PLUG KIT, 7/8”-14UNF . . . . . . . . . . 3 INLET SECTION . . . . . . . . . . . . . . . 1 (includes 7-9 and 11-12)

17c

104324

18d 19d 20e 21f

104325 104326 104327 104328

a b c d e f

109

104332 104333 104334 104335 104336 104337

Description

Qty. Req.

WORK SECTION . . . . . . . . . . . . . . 1 (includes 6, 13 and 14) WORK SECTION . . . . . . . . . . . . . . 1 WORK SECTION . . . . . . . . . . . . . . 1 WORK SECTION . . . . . . . . . . . . . . 1 OUTLET SECTION . . . . . . . . . . . . . 1 (includes 15)

-- ITEMS NOT SHOWN -(SEAL KITS) SEAL KIT, MAIN VALVE . . . . . . . . . 1 SEAL KIT, INLET SECTION . . . . . . 1 SEAL KIT, WORK SECTION . . . . . . 1 SEAL KIT, WORK SECTION . . . . . . 2 SEAL KIT, WORK SECTION . . . . . . 1 SEAL KIT, OUTLET SECTION . . . . 1

913268/DP0909

Hydraulics

519 Telehandler

Steer Motor

1

LS L T

R P

2

Ref. No.

Part No.

01 02

103579 L500962

Description

Qty. Req.

.

STEERING CONTROL UNIT . . . . . 1 SEAL KIT . . . . . . . . . . . . . . . . . . . . . 1 (Items included are not shown.)

NOTE: Field service is limited to seals replacement.

913268/DP0909

110

PRINTED IN U.S.A.

519 Telehandler

Hydraulics Steer Select Valve

1

2

Ref. No.

Part No.

00

L69747

PRINTED IN U.S.A.

Description

Qty. Req.

Ref. No.

Part No.

STEER SELECT VALVE (complete) 1 (includes items 1 and 2)

01 02

210018 NSS

111

Description

Qty. Req.

WEATHER PAK VALVE. . . . . . . . . . 1 MANIFOLD . . . . . . . . . . . . . . . . . . . 1

913268/DP0909

Hydraulics

519 Telehandler

Parking Brake Valve

1

2

3

4

Ref. No.

Part No.

00

103618

01 02

NSS 104736

913268/DP0909

Description

Qty. Req.

Ref. No.

Part No.

PARKING BRAKE VALVE . . . . . . . . 1 (includes all items shown) COIL NUT (included with item 3). . . 1 COIL, WEATHERPAK 12VDC . . . . . 1

03

L99910 L99911 NSS

04

112

Description

Qty. Req.

VALVE/3WAY/2POS . . . . . . . . . . . . 1 SEAL KIT . . . . . . . . . . . . . . . . . . . . . 1 MANIFOLD . . . . . . . . . . . . . . . . . . . 1

PRINTED IN U.S.A.

519 Telehandler

Hydraulics Brake Valve

1

2

REPAIR KIT

3

7

4 5

6

Ref. No.

Part No.

00

L63363

01 02

NSS L98533 L98534 NSS NSS L98536

03 04 05

PRINTED IN U.S.A.

Description

Qty. Req.

Ref. No.

Part No.

BRAKE VALVE ASY. (complete) . . . .

(Unit requires two brake valves.)

BAIL WIRE. . . . . . . . . . . . . . . . . . . . 1 COVER . . . . . . . . . . . . . . . . . . . . . . 1 DIAPHRAGM GASKET . . . . . . . . . 1 BODY TUBE SEAT (not shown) . . . . . . . . . 1 RUBBER BOOT . . . . . . . . . . . . . . . 1

06 07a

NSS L98537

a

Repair kit includes seals, cups, return spring, second arm piston, and snap ring. Piston is not included or sold separately.

113

Description

Qty. Req.

PUSH ROD . . . . . . . . . . . . . . . . . . . 1 REPAIR KIT . . . . . . . . . . . . . . . . . . . 1 (Items included are not shown.)

913268/DP0909

Hydraulics

519 Telehandler

Lift Cylinder - (Stamped 104140)

1

5

4 2 3

7 6

8 Cylinder Part Number Stamped Here

9

1-1/4” Wide Machined Groove

Ref. No.

Part No.

00 01

104140 104770

02 03 04 05 06

104812 104773 104771 104775 104578 104819

913268/DP0909

Description

10

Qty. Req.

Ref. No.

Part No.

LIFT CYLINDER (complete) . . . . . . 1 ROD WELDMENT . . . . . . . . . . . . . . 1 (includes item 2) BUSHING (2”X2-1/4”X3”) . . . . . . . . 1 HEAD GLAND . . . . . . . . . . . . . . . . . 1 PISTON . . . . . . . . . . . . . . . . . . . . . . 1 LOCKNUT . . . . . . . . . . . . . . . . . . . . 1 COUNTER BALANCE VALVE . . . . . 1 SEAL KIT (CBV) . . . . . . . . . . . . . . . 1

07 08 09 10

104813 L99917 NSS 104776

Description

Qty. Req.

BUSHING (2”X2-1/4”X2-1/2”) . . . . . 1 SAE 4 PLUG . . . . . . . . . . . . . . . . . . 1 TUBE WELDMENT . . . . . . . . . . . . . 1 CYLINDER SEAL KIT . . . . . . . . . . . 1 (Items included are not shown.)

NOTE: Before ordering service parts, be sure to verify that the cylinder is stamped 104140 as shown above.

114

PRINTED IN U.S.A.

519 Telehandler

Hydraulics Lift Cylinder - (Stamped 105596)

1

5

4 2 3

7 6

8 Cylinder Part Number Stamped Here

9

10

Ref. No.

Part No.

00

Description

Qty. Req.

Ref. No.

Part No.

105596

LIFT CYLINDER (Complete) . . . . . . 1

06

01

105875

02 03 04 05

104812 105874 L500683 L99214

ROD WELDMENT . . . . . . . . . . . . . . 1 (includes item 2) BUSHING (2”X2-1/4”X3”) . . . . . . . . 1 HEAD GLAND . . . . . . . . . . . . . . . . . 1 PISTON . . . . . . . . . . . . . . . . . . . . . . 1 LOCKNUT . . . . . . . . . . . . . . . . . . . . 1

07 08 09 10

104578 104819 104813 L99917 NSS 105876

Description

Qty. Req.

COUNTER BALANCE VALVE . . . . . 1 SEAL KIT (CBV) . . . . . . . . . . . . . . . 1 BUSHING (2”X2-1/4”X2-1/2”) . . . . . 1 SAE 4 PLUG . . . . . . . . . . . . . . . . . . 1 TUBE WELDMENT . . . . . . . . . . . . . 1 CYLINDER SEAL KIT . . . . . . . . . . . 1 (Items included are not shown.)

NOTE: Before ordering service parts, be sure to verify that the cylinder is stamped 105596 as shown above.

PRINTED IN U.S.A.

115

913268/DP0909

Hydraulics

519 Telehandler

Slave Cylinder - (Stamped 104143)

1

2 4

5

3 8

6 7

1-1/4” Wide Machined Groove

Cylinder Part Number Stamped Here

Ref. No.

Part No.

00

Qty. Req.

Ref. No.

Part No.

104143

SLAVE CYLINDER (Complete) . . . . 1

01

104774

NSS 104810 104779

02 03 04 05

104809 104777 104261 104274

ROD WELDMENT . . . . . . . . . . . . . . 1 (includes item 2) BUSHING (1-1/2”X1-3/4”X3”) . . . . . 1 HEAD GLAND . . . . . . . . . . . . . . . . . 1 PISTON . . . . . . . . . . . . . . . . . . . . . . 1 LOCKNUT . . . . . . . . . . . . . . . . . . . . 1

06 07 08

913268/DP0909

Description

Description

Qty. Req.

TUBE WELDMENT . . . . . . . . . . . . . 1 BUSHING (1-1/2”X1-3/4”X2”) . . . . . 1 CYLINDER SEAL KIT . . . . . . . . . . . 1 (Items included are not shown.)

NOTE: Before ordering service parts, be sure to verify that the cylinder is stamped 104143 as shown above.

116

PRINTED IN U.S.A.

519 Telehandler

Hydraulics Slave Cylinder - (Stamped 105599)

1

4

5

2 3

7

6

Cylinder Part Number Stamped Here

8

Ref. No.

Part No.

00

Qty. Req.

Ref. No.

Part No.

105599

SLAVE CYLINDER (Complete) . . . . 1

01

105863

NSS 104810 105865

02 03 04 05

104809 105861 L500683 L99214

ROD WELDMENT . . . . . . . . . . . . . . 1 (includes item 2) BUSHING (1-1/2”X1-3/4”X3”) . . . . . 1 HEAD GLAND . . . . . . . . . . . . . . . . . 1 PISTON . . . . . . . . . . . . . . . . . . . . . . 1 LOCKNUT . . . . . . . . . . . . . . . . . . . . 1

06 07 08

PRINTED IN U.S.A.

Description

Description

Qty. Req.

TUBE WELDMENT . . . . . . . . . . . . . 1 BUSHING (1-1/2”X1-3/4”X2”) . . . . . 1 CYLINDER SEAL KIT . . . . . . . . . . . 1 (Items included are not shown.)

NOTE: Before ordering service parts, be sure to verify that the cylinder is stamped 105599 as shown above.

117

913268/DP0909

Hydraulics

519 Telehandler

Tilt Cylinder - (Stamped 104142)

1

2

5 4 3

11

7

6

8 7

9 10

Cylinder Part Number Stamped Here

1-1/4” Wide Machined Groove

Ref. No.

Part No.

00

Qty. Req.

Ref. No.

Part No.

104142

TILT CYLINDER (Complete) . . . . . . 1

01

104780

02 03 04 05 06

104809 104782 104781 104775 104578 104819

ROD WELDMENT . . . . . . . . . . . . . . 1 (includes item 2) BUSHING (1-1/2”X1-3/4”X3”) . . . . . 1 HEAD GLAND . . . . . . . . . . . . . . . . . 1 PISTON . . . . . . . . . . . . . . . . . . . . . . 1 LOCKNUT . . . . . . . . . . . . . . . . . . . . 1 COUNTER BALANCE VALVE . . . . . 1 SEAL KIT (CBV) . . . . . . . . . . . . . . . 1

07 08 09 10 11

104811 104817 NSS L99917 104784

913268/DP0909

Description

Description

Qty. Req.

BUSHING (1-1/2”X1-3/4”X2”) . . . . . 2 SPACER . . . . . . . . . . . . . . . . . . . . . 1 TUBE WELDMENT . . . . . . . . . . . . . 1 SAE 4 PLUG . . . . . . . . . . . . . . . . . . 1 CYLINDER SEAL KIT . . . . . . . . . . . 1 (Items included are not shown.)

NOTE: Before ordering service parts, be sure to verify that the cylinder is stamped 104142 as shown above.

118

PRINTED IN U.S.A.

519 Telehandler

Hydraulics Tilt Cylinder - (Stamped 105598)

1

2 4

5

3

10

6 7

Cylinder Part Number Stamped Here

9 8

Ref. No.

Part No.

00 01

105598 105869

02 03 04 05a 06

104809 105868 105867 105870 104578 104819 104811

07

PRINTED IN U.S.A.

Description

Qty. Req.

Ref. No.

Part No.

Description

Qty. Req.

TILT CYLINDER (complete) . . . . . . 1 ROD WELDMENT . . . . . . . . . . . . . . 1 (includes item 2) BUSHING (1-1/2”X1-3/4”X3”) . . . . . 1 HEAD GLAND . . . . . . . . . . . . . . . . . 1 PISTON . . . . . . . . . . . . . . . . . . . . . . 1 3/8”-16UNC X 0.75” SET SCREW . 1 COUNTER BALANCE VALVE . . . . . 1 SEAL KIT (CBV) . . . . . . . . . . . . . . . 1 BUSHING (1-1/2”X1-3/4”X2”) . . . . . 2

08 09 10

NSS L99917 105871

a

Set screw not shown. Secures piston to rod.

TUBE WELDMENT . . . . . . . . . . . . . 1 SAE 4 PLUG . . . . . . . . . . . . . . . . . . 1 CYLINDER SEAL KIT . . . . . . . . . . . 1 (Items included are not shown.)

NOTE: Before ordering service parts, be sure to verify that the cylinder is stamped 105598 as shown above.

119

913268/DP0909

Hydraulics

519 Telehandler

Boom Extend Cylinder - (Stamped 104141)

1

11 2 6 5

4

7

3

8

9

10

Cylinder Part Number Stamped Here

1-1/4” Wide Machined Groove

Ref. No.

Part No.

00

Qty. Req.

Ref. No.

Part No.

104141

EXTEND CYLINDER (Complete) . . 1

07

01

104785

02 03 04 05 06

104814 104815 104787 104786 104821

ROD WELDMENT . . . . . . . . . . . . . . 1 (includes item 2) BUSHING (1-1/2”X1-3/4”X4”) . . . . . 1 BUSHING/GLAND . . . . . . . . . . . . . . 1 HEAD GLAND . . . . . . . . . . . . . . . . . 1 PISTON . . . . . . . . . . . . . . . . . . . . . . 1 LOCKNUT . . . . . . . . . . . . . . . . . . . . 1

08 09 10 11

103817 L96838 104809 104816 NSS 104789

913268/DP0909

Description

Description

Qty. Req.

COUNTER BALANCE VALVE . . . . . 1 SEAL KIT (CBV) . . . . . . . . . . . . . . . 1 BUSHING (1-1/2”X1-3/4”X3”) . . . . . 2 SPACER . . . . . . . . . . . . . . . . . . . . . 1 TUBE WELDMENT . . . . . . . . . . . . . 1 CYLINDER SEAL KIT . . . . . . . . . . . 1 (Items included are not shown.)

NOTE: Before ordering service parts, be sure to verify that the cylinder is stamped 104141 as shown above.

120

PRINTED IN U.S.A.

519 Telehandler

Hydraulics Boom Extend Cylinder - (Stamped 105597)

1

9 2 6 5

4

7 8

10

Ref. No.

Part No.

00

Qty. Req.

Ref. No.

Part No.

105597

EXTEND CYLINDER (Complete) . . 1

07

01

105881

08 09

02 04 05 06

104814 105880 105879 105882

ROD WELDMENT . . . . . . . . . . . . . . 1 (includes item 2) BUSHING (1-1/2”X1-3/4”X4”) . . . . . 1 HEAD GLAND . . . . . . . . . . . . . . . . . 1 PISTON . . . . . . . . . . . . . . . . . . . . . . 1 LOCKNUT . . . . . . . . . . . . . . . . . . . . 1

103817 L96838 104809 105883

10

NSS

PRINTED IN U.S.A.

Description

Cylinder Part Number Stamped Here

Description

Qty. Req.

COUNTER BALANCE VALVE . . . . . 1 SEAL KIT (CBV) . . . . . . . . . . . . . . . 1 BUSHING (1-1/2”X1-3/4”X3”) . . . . . 2 CYLINDER SEAL KIT . . . . . . . . . . . 1 (Items included are not shown.)

TUBE WELDMENT . . . . . . . . . . . . . 1

NOTE: Before ordering service parts, be sure to verify that the cylinder is stamped 105597 as shown above.

121

913268/DP0909

Hydraulics

519 Telehandler

Rotating-Carriage Cylinder

1 9

2

8 7 6 5 3

4

10

12

11

Ref. No.

Part No.

00 01 02 03 04 05 06 07

L63594 L99168 L63593 L99169 L99857 L99171 L99174 L99175

913268/DP0909

Description

Qty. Req.

Ref. No.

Part No.

ROTATE CYLINDER (complete) . . . 1 ROD WELDMENT . . . . . . . . . . . . . . 1 BUSHING . . . . . . . . . . . . . . . . . . . . 1 HEAD GLAND CAP. . . . . . . . . . . . . 1 5/16”-18X1/4” SET SCREW . . . . . . 1 HEAD GLAND . . . . . . . . . . . . . . . . . 1 SPACER, ROD . . . . . . . . . . . . . . . . 1 SUPPORT WASHER. . . . . . . . . . . . 1

06 09 10

L98921 L500367 L64175 L97889 NSS L99170

11 12

122

Description

Qty. Req.

PISTON . . . . . . . . . . . . . . . . . . . . . . 1 3/4”-16 UN LOCKNUT. . . . . . . . . . . 1 COUNTER BALANCE VALVE . . . . . 1 SEAL KIT (CBV) TUBE WELDMENT . . . . . . . . . . . . . 1 CYLINDER SEAL KIT . . . . . . . . . . . 1 (Items included are not shown.)

PRINTED IN U.S.A.

519 Telehandler

Hydraulics Fork-Shift Cylinder

1

3

4

2

6 5

Ref. No.

Part No.

00 01 02 03

L68337 L500763 L500762 L500761

PRINTED IN U.S.A.

Description

Qty. Req.

Ref. No.

Part No.

FORK-SHIFT CYL. (complete) . . . . 1 ROD WELDMENT . . . . . . . . . . . . . . 1 HEAD GLAND . . . . . . . . . . . . . . . . . 1 PISTON . . . . . . . . . . . . . . . . . . . . . . 1

04 05 06

L500367 NSS L500370

123

Description

Qty. Req.

3/4”-16 UNF LOCKNUT. . . . . . . . . . 1 TUBE WELDMENT . . . . . . . . . . . . . 1 SEAL KIT . . . . . . . . . . . . . . . . . . . . . 1 (Items included are not shown.)

913268/DP0909

Attachments

519 Telehandler

Carriage Forks

Forks with 2” Shaft Bore

5 4 3 2 1

60” Long 48” Long

42” Long

FRONT

913268/DP0909

124

PRINTED IN U.S.A.

519 Telehandler

Attachments Carriage Forks

Ref. No.

Part No.

Description

Qty. Req.

-- 2” FORK SHAFT DIAMETER -01 02a 03 04 05

L71350 L61001 L61017 L400929 105079

FORK, 42”X4”X2” . . . . . . . . . . . . . . 2 FORK, 48”X2”X2” . . . . . . . . . . . . . . 4 FORK, 48”X4”X2” . . . . . . . . . . . . . . 2 FORK, 48”X5”X1-3/4” . . . . . . . . . . . 2 FORK, 60”X5”X1-1/2” . . . . . . . . . . . 2

a

Requires 2 sets (4 forks)

NOTE: Ratings are based on two forks and a 24” load on center, except for item #2, where four forks are required.

WARNING When ordering forks, select forks with a rating capacity that meets or exceeds the lifting capacity of the machine; failure to use the correct forks could result in injury or death.

For more information contact dealer (or manufacturer).

PRINTED IN U.S.A.

125

913268/DP0909

Attachments

519 Telehandler

Standard Carriage

1

2

3

4

5

FRONT

913268/DP0909

126

PRINTED IN U.S.A.

519 Telehandler

Attachments Standard Carriage

Ref. No.

Part No.

01 104836 104837 02 L63319 L63320

PRINTED IN U.S.A.

Description

Qty. Req.

Ref. No.

Part No.

CARRIAGE, WELDMENT . . . . . . . . 1 48” Carriage 66” Carriage FORK SHAFT BAR . . . . . . . . . . . . . 1 48” Carriage (50-1/2”) 66” Carriage (68-1/2”)

03 04 05

L400425 L520005 650493

127

Description

Qty. Req.

WASHER, FORK SHAFT . . . . . . . . 2 3/8”-16 NYLON INSERT NUT . . . . . 2 3/8”-16X2-3/4” BOLT . . . . . . . . . . . . 2

913268/DP0909

Attachments

519 Telehandler

Rotating Carriage (Series I)

FRONT 1

3 4 5 3

2 10 11

21 4

10 7

11

12 18

20

5

8 6

9

17 12 16 13 13 19

913268/DP0909

15

14

128

PRINTED IN U.S.A.

519 Telehandler

Attachments Rotating Carriage (Series I)

Ref. No.

Part No.

01 L99225 L99224 02

03 04 05 06 07 08 09 10

L63319 L63320 650493 L400425 L520005 L50205 L61287 651625 654026 L61709 L65273

PRINTED IN U.S.A.

Description

Qty. Req.

Ref. No.

Part No.

ROTATE CARRIAGE, WELDMNT . 1 48” Carriage 66” Carriage FORK SHAFT BAR . . . . . . . . . . . . . 1 48” Carriage (50-1/2” long) 66” Carriage (68-1/2” long) 3/8”-16X2-3/4” BOLT . . . . . . . . . . . . 2 RETAINER. . . . . . . . . . . . . . . . . . . . 2 3/8”-16 NYLON INSERT NUT . . . . . 2 2”-12 CASTELLATED NUT . . . . . . . 1 WASHER (not shown) . . . . . . . . . . 1 3/8”-16X1-1/4” BOLT” . . . . . . . . . . . 6 3/8” LOCK WASHER . . . . . . . . . . . . 6 SLIDE PAD 3”X4” . . . . . . . . . . . . . . 3 QUICK COUPLER SET. . . . . . . . . . 1 (Couplers are not sold separately.)

11

L63143

12 13 14 15a 16 17 18a

L63344 L51968 L520005 L63968 650493 L63594 L63969 L50294 L520019 NSS L63952 L64367

19 20 21

129

Description

Qty. Req.

ADAP, -8ORM -6JICM STR. . . . . . . 2 (with orifice) HOSE, -6 A8/A6 20” . . . . . . . . . . . . 2 ADAP, -6ORM -6JICM 90º. . . . . . . . 2 3/8”-16 NYLON INSERT NUT . . . . 1 BUTT END PIVOT PIN . . . . . . . . . . 1 3/8”-16X2-3/4” BOLT . . . . . . . . . . AR ROTATE CYLINDER . . . . . . . . . . . . 1 ROD END PIVOT PIN . . . . . . . . . . . 1 1/2”-13X3-1/2” BOLT . . . . . . . . . . . 1 1/2”-13 NYLON INSERT NUT . . . . 1 ROTATE PIN (welded to #20). . . . . 1 ROTATE, PLATE (includes #19). . . 1 BUSHING (not shown) . . . . . . . . . . 1

913268/DP0909

Attachments

519 Telehandler

Rotating Carriage (Series II)

FRONT 3 1

4 2

5

24

23

6

22 14 8

10

7

10

11 16 26

11

19 9 12 20

18

21 13

12

16

15

17

13

14

913268/DP0909

130

PRINTED IN U.S.A.

519 Telehandler

Attachments Rotating Carriage (Series II)

Ref. No.

Part No.

01 104937 104938 02

03 04 05 06 07 08 09 10

L63319 L63320 650493 L400425 L520005 L50205 650491 654026 L61709 L65273

PRINTED IN U.S.A.

Description

Qty. Req.

Ref. No.

Part No.

ROTATE CARRIAGE, WELDMNT . 1 48” Carriage 66” Carriage FORK SHAFT BAR . . . . . . . . . . . . . 1 48” Carriage (50-1/2” long) 66” Carriage (68-1/2” long) 3/8”X2-3/4” BOLT . . . . . . . . . . . . . . 2 RETAINER. . . . . . . . . . . . . . . . . . . . 2 3/8”-16 NYLON INSERT NUT . . . . . 2 2”-12 CASTELLATED NUT . . . . . . . 1 3/8”X1-1/4” BOLT” . . . . . . . . . . . . . . 6 3/8” LOCK WASHER . . . . . . . . . . . . 6 SLIDE PAD 3”X4” . . . . . . . . . . . . . . 3 QUICK COUPLER SET. . . . . . . . . . 1 (Couplers are not sold separately.)

11 12 13 14 15 16 17 18 19 20 21 22 23 24

L227484 L63344 L51968 L520003 L63968 L50841 L63594 L63969 104903 104910 104897 L50137 L50535 L400207

131

Description

Qty. Req.

ADAP, -8ORM -6JICM STR. . . . . . . 2 HOSE, -6 A8/A6 20” . . . . . . . . . . . . 2 ADAP, -6ORM -6JICM 90º. . . . . . . . 2 1/4” NYLON INSERT NUT . . . . . . . 1 PIVOT PIN, BASE END . . . . . . . . . 1 1/4”X2” BOLT . . . . . . . . . . . . . . . . AR ROTATE CYLINDER . . . . . . . . . . . . 1 PIVOT PIN, ROD END . . . . . . . . . . 1 ROTATE PIN. . . . . . . . . . . . . . . . . . 1 CARRIAGE PIVOT . . . . . . . . . . . . . 1 SPHERICAL BEARING . . . . . . . . . . 1 1/4” FLAT WASHER . . . . . . . . . . . AR 1/4”X3” BOLT. . . . . . . . . . . . . . . . . . 1 WASHER . . . . . . . . . . . . . . . . . . . . 1

913268/DP0909

Attachments

519 Telehandler

Fork-Shift Carriage

FRONT 1

19 20

18

13 15 15

2 11

16

12

9

17 9 10 8

7 5

6

2 3 4

913268/DP0909

132

PRINTED IN U.S.A.

519 Telehandler

Attachments Fork-Shift Carriage

Ref. No.

Part No.

01 02 03 04 05 06 07 08

L500215 L50519 L400425 L50333 L66919 L66931 650500

09

L66921 L66948 L63715

PRINTED IN U.S.A.

Description

Qty. Req.

Ref. No.

Part No.

FORK-SHIFT, WELDMENT . . . . . . 1 3/4”-10 NYLON INSERT NUT . . . . . 3 FORK SHAFT WASHER . . . . . . . . . 1 3/4”-10X3” BOLT . . . . . . . . . . . . . . 1 FORK SHAFT, 50” . . . . . . . . . . . . . . 1 FORK SLIDE PLATE . . . . . . . . . . . . 2 3/4”-10X1-1/2” BOLT . . . . . . . . . . . . 1 FORK SLIDE COUPLER. . . . . . . . . 1 Used with 4” wide forks Used with 5” wide forks TWIN CUSHION TOP PLATE . . . . . 2

10 11 12 13 15 16 17 18 19 20

L50242 L63716 L520004 L65273 L66918 L68337 L50562 L63143 L66950 L66949

133

Description

Qty. Req.

5/16”-18X2-1/4” BOLT . . . . . . . . . . . 2 TWIN HOSE CUSHION. . . . . . . . . . 1 5/16”-18 NYLON INSERT NUT . . . . 2 QUICK COUPLER SET. . . . . . . . . . 1 CYLINDER MOUNT . . . . . . . . . . . . 2 FORK SHIFT CYLINDER . . . . . . . . 1 3/4”-10X4” BOLT . . . . . . . . . . . . . . . 2 ADAP., -8ORM -6JICM W/.06 ORF. 2 HOSE -6 A6/A6 59” . . . . . . . . . . . . . 1 HOSE -6 A6/A6 56” . . . . . . . . . . . . . 1

913268/DP0909

Attachments

519 Telehandler

Truss Boom

1

5’ Jib Boom 4 3

2

Ref. No.

Part No.

01 02 03 04

104835 L61411 L50380 L50152

913268/DP0909

Description

Qty. Req.

JIB BOOM, 5FT. . . . . . . . . . . . . . . . 1 PINTLE HOOK . . . . . . . . . . . . . . . . 1 1/2”-20X1-1/4” GR 8 BOLT . . . . . . . 4 1/2” LOCK WASHER . . . . . . . . . . . . 4

Ref. No.

Part No.

00

L500222

-- ITEMS NOT SHOWN -ATTACH. ADAPTER PLATE. . . . . . 1

00

L66042

DECAL, TRUSS TILTBACK. . . . . . . 1

134

Description

Qty. Req.

PRINTED IN U.S.A.

519 Telehandler

Attachments Bucket

1

Ref. No.

Part No.

01

104834 104301

PRINTED IN U.S.A.

Description

Qty. Req.

1.0 CU. YD. BUCKET WELDMNT . 1 CUTTING EDGE 73.5” (weld-on) . . 1

135

913268/DP0909

Decals

519 Telehandler

GENERAL INFORMATION

CAUTION ALWAYS read and follow the safety precautions on decals. Replace decals if they are damaged, or if the unit is repainted. If repainting, BE SURE that all applicable decals are affixed in their proper locations.

PAINT FINISH Use this list to order paint for refinishing: 906213 906214 184765 910100

One Gallon Yellow 6 (12-oz. Spray Cans) Yellow One Gallon Gun-Metal Gray 6 (12-oz. Spray Cans) Gun-Metal Gray

Decal Kits When a decal is affixed to a part that is to be replaced, make sure that the replacement part has the decal applied or apply a new decal.

104353

NEW DECAL APPLICATION

individually.

RS519 Telehandler

NOTE: Decals may be purchased in kits or

Before applying new decals, surfaces must be free from dirt, dust, grease and other foreign material. To apply a solid-formed decal, remove the smaller portion of the decal backing paper and apply this part of the exposed adhesive backing to the clean surface while maintaining proper position and alignment. Slowly peel off the other portion of the backing paper while applying hand pressure to smooth out decal surface. To apply a die-cut decal, first remove the backing paper. Then, properly position the decal onto the clean mounting surface. After the decal is firmly applied and smoothly pressed down, remove the front covering paper.

913268/DP0909

136

PRINTED IN U.S.A.

RS519 Telehandler

Decals 13

11

12

3

2

6 10 4

1 14

5

17

16

16 8

7 15

9

16

17

REF.

DESCRIPTION

PART NO.

01 02 03 04 05

WARNING - TILT HAZARD/GENERAL OPERATOR WARNING - CARRY LOAD LOW F-N-R SHIFT MADE IN USA WARNING - PARK BRAKE/SEAT BELT

L70306 L65926 L68295 140516 101506

06 07

DANGER - HIGH VOLTAGE/MOVING PARTS STANDARD CARRIAGE LOAD CHART ROTATING CARRIAGE LOAD CHART BUCKET LOAD CHART TRUSS BOOM LOAD CHART SIDE SHIFT CARRIAGE LOAD CHART FORK SHIFT CARRIAGE LOAD CHART

L70307 104399 104400 104401 104402 210011 105804

08 09 10 11 12

ATTACHMENT TILT/AUXILIARY BOOM CONTROL IGNITION/START/HORN DANGER - PERSONNEL INJURY OPERATOR MANUAL WARNING

100400 L63631 104405 L65928 100359

13 14 15 16 17

LUBE CHART NO RIDERS WARNING - PINCH POINT TIE DOWN LIFT POINT

104398 L65932 L65927 104945 104946

PRINTED IN U.S.A.

137

913268/DP0909

Decals

519 Telehandler

9

2

07 10

8

07

4

3 6 2

5

1

REF. NO.

DESCRIPTION

PART NO.

01 02 03 04 05

DANGER - HANDS OUT WARNING - PINCH POINT WARNING - JUMP START ANTI-FREEZE COOLANT UNDER PRESSURE

L70305 L65927 L65933 056859 072798

06 07 08 09 10

HYDRAULIC OIL MUSTANG, 4” X 21.19” HORSE, RH MUSTANG, RH BOOM SIDE 519

137632 104893 104888 104890 104891

913268/DP0909

138

PRINTED IN U.S.A.

519 Telehandler

Decals

5

10 1

8

9

3

1

4

7

6

2

REF. NO.

DESCRIPTION

PART NO.

01 02 03 04 05

WARNING - PINCH POINT QUICK - ATTACH DIAGRAM DANGER - PERSONAL INJURY BRAKE FLUID MUSTANG, LH BOOM SIDE

L65927 L65937 L65928 L63474 104889

06 07 08 09 10

QUICK - ATTACH UNLOCKED DIESEL FUEL HORSE, LH 519 MUSTANG, 4” X 21.19”

L66613 137634 104887 104891 104893

PRINTED IN U.S.A.

139

913268/DP0909

Numerical Index

519 Telehandler

Part No.

Page No.

Ref. No.

Part No.

Page No.

Ref. No.

Part No.

Page No.

Ref. No.

Part No.

Page No.

Ref. No.

056859 064260 064260 064260 067455 067823 067847 067847 071032 072340 072798 074830 074830 076879 089069 089070 090666 090666 090666 100011 100011 100071 100359 100400 101436 101495 101495 101506 101712 101717 101746 101792 101877 101877 102575 102575 102583 102583 102587 102587 102680 102681 102705 102711 102712 102722 102727 102728 102780 102781 102781 102783 102874 102880 102882 102882 102886 102893

138 39 41 87 87 51 79 83 57 9 138 5 95 99 9 9 11 33 75 60 101 25 137 137 19 15 45 137 11 15 19 19 9 23 65 73 65 73 65 73 19 19 19 17 17 13 7 7 28 28 59 23 19 7 7 9 19 65

04 05 25 10 02 06 02 11 03 12 05 03 09 13 19 19 03 07 17 00 00 10 12 08 22 20 12 05 04 17 32 20 15 10 36 36 46 46 47 47 03 04 02 03 10 20 17 18 04 03 12 05 01 36 14 14 21 45

102893 102901 102907 102912 102913 102925 102925 102944 102945 102948 103013 103013 103019 103021 103022 103022 103023 103023 103024 103024 103025 103026 103027 103029 103033 103036 103052 103099 103099 103100 103100 103100 103100 103101 103101 103179 103180 103192 103195 103221 103221 103221 103227 103359 103561 103579 103579 103579 103580 103591 103594 103595 103596 103597 103606 103618 103618 103675

73 19 21 15 15 15 45 21 21 19 15 45 13 7 7 13 7 13 7 13 17 17 17 13 21 21 109 9 9 9 9 9 9 9 11 15 15 11 25 9 9 9 9 23 7 23 101 110 55 57 55 55 55 83 83 103 112 7

45 12 01 11 09 00 00 03 04 20 00 00 12 03 02 11 33 09 35 10 08 09 01 19 01 05 13 27 28 29 30 31 32 00 00 00 00 00 13 24 25 26 00 01 01 09 01 01 16 03 01 07 09 01 03 05 00 04

103676 103676 103677 103677 103678 103679 103715 103716 103717 103718 103720 103725 103754 103758 103767 103778 103780 103807 103808 103816 103817 103817 103819 103823 103824 103834 103835 103838 103838 103843 103844 103845 103867 103870 103873 103874 103891 103897 103897 103904 103913 103916 103917 103918 103919 103921 103922 103924 103924 103924 103925 103925 103925 103926 103926 103926 103926 103926

79 83 83 89 89 87 77 85 85 87 89 75 83 77 51 51 31 47 75 55 120 121 27 27 27 27 27 27 103 39 37 81 43 43 43 43 35 77 87 28 31 59 59 59 59 51 51 97 104 105 95 97 106 85 87 91 95 99

06 15 10 09 05 17 06 03 11 03 17 11 16 05 12 11 01 06 18 11 07 07 28 25 23 29 12 10 19 06 12 09 04 02 03 01 01 07 16 01 03 02 01 18 17 05 03 13 01 01 16 09 01 09 15 15 14 27

103926 103932 103938 103947 103948 103953 103953 103979 103979 103980 103981 103984 103985 103992 103992 103993 103999 104000 104001 104001 104002 104002 104004 104007 104011 104011 104017 104017 104025 104026 104027 104027 104028 104030 104031 104033 104040 104041 104042 104043 104044 104045 104046 104046 104047 104047 104052 104054 104056 104059 104060 104062 104075 104077 104081 104082 104086 104087

109 41 57 39 37 35 93 9 9 23 9 25 25 27 49 95 37 37 33 39 97 97 27 27 9 49 97 104 97 97 93 97 27 33 33 41 89 89 91 91 5 5 5 55 5 55 49 53 41 49 41 41 59 9 19 19 87 87

00 20 05 01 11 02 12 00 20 00 00 07 02 00 07 19 07 01 09 11 03 19 32 01 00 00 24 11 01 04 09 18 14 02 03 16 30 29 18 17 01 02 05 05 04 04 06 01 02 03 10 12 03 13 27 28 08 09

913268/DP0909

140

PRINTED IN U.S.A.

519 Telehandler

Numerical Index

Part No.

Page No.

Ref. No.

Part No.

Page No.

Ref. No.

Part No.

Page No.

Ref. No.

Part No.

Page No.

Ref. No.

104088 104088 104090 104092 104093 104094 104095 104096 104096 104097 104097 104108 104108 104110 104110 104111 104112 104114 104118 104118 104122 104123 104124 104126 104134 104140 104141 104142 104143 104176 104177 104177 104177 104177 104194 104195 104203 104204 104206 104210 104210 104212 104212 104218 104224 104227 104230 104232 104233 104234 104235 104236 104261 104274 104289 104289 104301 104303

101 101 97 97 101 101 101 99 101 93 101 97 103 97 99 103 103 31 95 97 95 109 109 81 7 114 120 118 116 49 89 89 91 91 77 77 9 9 41 39 41 93 97 97 31 27 59 49 49 55 55 57 116 116 89 91 135 93

08 09 07 11 06 11 10 09 12 23 14 26 07 14 08 12 13 05 15 05 01 01 02 13 10 00 00 00 00 09 01 02 01 02 12 11 04 05 04 04 24 08 17 02 11 24 10 10 08 15 13 04 04 05 26 08 01 15

104308 104309 104310 104311 104312 104314 104315 104316 104317 104318 104319 104321 104322 104323 104324 104325 104326 104327 104328 104329 104330 104331 104332 104333 104334 104335 104336 104337 104338 104342 104345 104346 104349 104353 104360 104373 104376 104377 104378 104392 104394 104396 104398 104399 104400 104401 104402 104405 104406 104410 104411 104412 104415 104416 104418 104419 104421 104421

49 49 49 49 43 109 109 109 109 109 109 109 109 109 109 109 109 109 109 109 109 109 109 109 109 109 109 109 109 47 37 37 41 136 55 37 37 97 97 75 53 51 137 137 137 137 137 137 57 11 11 49 49 41 53 7 93 103

01 12 11 04 08 12 11 09 08 07 14 06 15 16 17 18 19 20 21 05 04 10 00 00 00 00 00 00 03 01 08 16 19 00 14 14 15 28 29 16 09 01 13 07 07 07 07 10 00 07 08 14 14 03 03 27 25 08

104421 104423 104428 104432 104484 104484 104485 104485 104486 104487 104487 104488 104488 104489 104489 104490 104490 104491 104491 104493 104493 104494 104494 104495 104495 104496 104496 104497 104497 104498 104498 104499 104499 104500 104500 104500 104502 104502 104503 104503 104504 104504 104505 104505 104506 104506 104507 104507 104508 104508 104509 104509 104510 104510 104511 104511 104512 104512

103 37 103 49 65 73 65 73 60 65 73 63 71 63 71 65 73 65 73 63 71 63 71 63 71 63 71 63 71 63 71 63 71 63 67 71 65 73 60 63 65 73 63 71 63 71 63 71 63 71 63 71 65 73 65 73 65 73

09 02 03 05 01 01 25 25 02 31 31 13 12 07 03 42 42 40 40 12 11 10 06 10 06 10 06 12 11 12 11 12 11 20 21 19 03 03 04 47 37 37 24 10 22 21 21 20 19 18 06 05 28 28 41 41 29 29

104515 104515 104516 104516 104517 104517 104518 104518 104519 104520 104520 104521 104522 104522 104523 104523 104525 104526 104527 104528 104528 104529 104529 104530 104530 104531 104531 104532 104532 104533 104533 104534 104534 104536 104536 104537 104537 104538 104538 104539 104539 104540 104540 104541 104541 104542 104543 104544 104544 104546 104546 104547 104548 104549 104549 104550 104551 104552

65 73 65 73 65 73 61 69 71 63 71 71 63 71 63 71 71 71 71 65 73 65 73 65 73 65 73 65 73 65 73 65 73 65 73 65 73 65 73 65 73 65 73 65 73 60 60 65 73 65 73 71 73 65 73 69 69 69

39 39 38 38 22 22 02 02 13 17 16 15 15 14 18 17 08 02 09 43 43 08 08 12 12 12 12 12 12 20 20 19 19 13 13 06 06 30 30 04 04 07 07 16 16 01 03 14 14 52 52 22 44 15 15 04 06 08

PRINTED IN U.S.A.

141

913268/DP0909

Numerical Index

519 Telehandler

Part No.

Page No.

Ref. No.

Part No.

Page No.

Ref. No.

Part No.

Page No.

Ref. No.

Part No.

Page No.

Ref. No.

104561 104561 104566 104566 104568 104568 104568 104568 104569 104569 104571 104572 104572 104573 104578 104578 104578 104578 104579 104580 104581 104583 104584 104585 104586 104587 104588 104589 104590 104591 104591 104591 104592 104593 104594 104596 104597 104598 104600 104600 104601 104602 104603 104604 104605 104606 104607 104608 104610 104611 104612 104613 104614 104615 104616 104617 104618 104619

63 71 63 71 61 63 65 73 63 69 71 65 73 61 114 115 118 119 63 63 63 63 63 63 67 67 67 67 67 63 97 106 67 63 63 63 67 63 65 73 63 63 63 63 63 63 67 67 67 67 67 67 67 63 67 63 63 65

09 07 09 07 03 39 21 21 42 03 01 23 23 04 06 06 06 06 27 27 27 32 33 38 10 25 20 23 31 46 34 06 26 04 36 26 17 29 32 32 03 34 37 28 30 40 34 04 06 06 06 06 06 43 08 44 41 51

104620 104621 104622 104623 104624 104626 104627 104628 104629 104630 104631 104632 104633 104634 104635 104636 104637 104638 104639 104640 104641 104641 104642 104642 104643 104644 104646 104647 104648 104649 104650 104651 104652 104653 104654 104655 104656 104657 104658 104665 104668 104673 104674 104676 104682 104683 104684 104686 104688 104694 104698 104705 104705 104705 104710 104711 104712 104712

67 67 67 63 63 67 67 67 63 63 67 67 67 67 67 67 67 67 67 67 65 73 65 73 67 63 63 67 63 63 65 63 63 63 63 67 67 67 67 49 45 53 53 33 59 59 59 75 7 45 45 89 99 107 107 107 93 95

33 35 11 14 25 05 03 18 31 49 22 02 14 27 09 24 07 30 32 29 33 33 34 34 01 16 11 19 45 08 50 01 35 48 02 12 28 15 16 14 07 00 00 01 05 04 19 22 15 01 02 16 26 00 01 02 01 13

104717 104719 104725 104730 104731 104732 104733 104734 104734 104736 104738 104739 104740 104741 104742 104742 104743 104745 104746 104746 104747 104747 104748 104748 104749 104749 104750 104750 104751 104751 104752 104752 104753 104753 104754 104754 104754 104754 104755 104755 104755 104755 104756 104756 104756 104756 104757 104758 104758 104758 104759 104759 104760 104761 104764 104766 104769 104770

105 11 9 106 106 106 106 104 106 112 53 53 53 11 9 11 75 59 99 101 93 103 97 103 89 99 89 99 99 99 89 99 89 99 85 85 99 99 91 91 99 99 87 87 99 99 99 93 95 95 93 95 99 97 93 49 9 114

05 06 00 03 04 05 00 07 02 02 02 05 07 05 00 00 00 00 06 03 24 20 25 17 14 23 11 25 04 12 13 22 12 21 06 07 01 15 13 14 03 13 06 07 02 14 16 20 10 12 21 08 18 32 11 13 23 01

104771 104773 104774 104775 104775 104776 104777 104779 104780 104781 104782 104784 104785 104786 104787 104789 104793 104794 104796 104796 104799 104800 104804 104805 104806 104807 104808 104808 104809 104809 104809 104809 104809 104809 104810 104810 104811 104811 104812 104812 104813 104813 104814 104814 104815 104816 104817 104818 104819 104819 104819 104819 104821 104824 104826 104827 104834 104835

114 114 116 114 118 114 116 116 118 118 118 118 120 120 120 120 41 43 35 43 41 37 35 35 41 41 41 95 116 117 118 119 120 121 116 117 118 119 114 115 114 115 120 121 120 120 118 35 114 115 118 119 120 59 41 49 135 134

04 03 01 05 05 10 03 08 01 04 03 11 01 05 04 11 09 11 07 12 26 05 09 10 28 27 29 20 02 02 02 02 08 08 07 07 07 07 02 02 07 07 02 02 03 09 08 00 06 06 06 06 06 15 14 15 01 01

913268/DP0909

142

PRINTED IN U.S.A.

519 Telehandler

Numerical Index

Part No.

Page No.

Ref. No.

Part No.

Page No.

Ref. No.

Part No.

Page No.

Ref. No.

104836 104837 104846 104846 104847 104847 104849 104849 104865 104866 104887 104888 104889 104890 104891 104891 104892 104893 104893 104894 104897 104903 104904 104904 104910 104920 104924 104925 104933 104933 104934 104935 104937 104938 104942 104945 104946 104955 104964 104965 104966 104967 104968 104969 104970 104971 105052 105064 105064 105079 105080 105081 105083 105084 105085 105086 105094 105125

127 127 7 13 75 81 75 81 45 19 139 138 139 138 138 139 7 138 139 95 131 131 95 97 131 19 93 93 93 97 93 41 131 131 57 137 137 41 104 104 104 104 104 104 104 104 41 9 49 125 95 95 45 45 7 43 81 77

01 01 34 15 13 08 13 08 15 23 08 08 05 09 10 09 27 07 10 06 21 19 04 21 20 00 05 13 07 16 06 31 01 01 01 16 17 30 08 04 10 05 06 02 03 09 01 00 00 05 21 22 17 16 00 10 14 08

105127 105127 105212 105212 105236 105254 105255 105255 105263 105284 105442 105442 105443 105443 105506 105507 105558 105559 105596 105597 105598 105599 105612 105612 105804 105861 105863 105865 105867 105868 105869 105870 105871 105874 105875 105876 105879 105880 105881 105882 105883 105982 105983 105984 105984 105985 105985 106126 106126 106127 106127 106157 106158 106875 106876 106877 122198 131838

75 77 79 91 23 71 63 71 51 57 5 49 5 49 29 29 63 63 115 121 119 117 79 81 137 117 117 117 119 119 119 119 119 115 115 115 121 121 121 121 121 63 67 63 71 63 71 65 73 65 73 60 60 105 105 105 53 95

01 01 12 07 07 15 17 16 10 01 07 17 06 16 01 02 16 23 00 00 00 00 01 01 07 03 01 08 04 03 01 05 10 03 01 10 05 04 01 06 09 14 07 21 20 19 18 48 48 56 56 05 05 03 02 04 06 09

132049 132339 132339 134492 135427 136305 137063 137503 137632 137634 140516 184467 184765 210001 210011 210018 210134 210170 210339 210389 210390 210391 210403 210404 210405 210456 210457 210699 216181 216181 219274 240336 272813 272814 272815 272816 272817 272818 272819 272820 650387 650450 650486 650486 650487 650487 650487 650488 650490 650490 650490 650491 650491 650491 650493 650493 650493 650500

95 89 91 75 51 21 51 21 138 139 137 97 136 27 137 111 59 25 63 67 67 67 25 25 25 89 91 49 65 73 7 95 5 5 5 5 5 5 5 5 31 75 45 57 25 39 41 35 27 47 77 37 39 131 83 129 131 133

18 28 16 20 07 06 08 09 06 07 04 00 00 05 07 01 15 01 23 05 03 07 26 28 27 03 03 18 05 05 19 09 00 00 00 00 00 00 00 00 04 07 14 00 11 02 22 04 03 05 09 06 09 07 12 03 03 07

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650518 650533 650545 650557 650579 650580 650630 650730 650733 650810 650818 650818 650894 651151 651151 651457 651543 651625 651625 651625 651625 651638 651639 651640 651641 651643 651643 651656 651669 651675 651676 651677 651678 651681 651683 653036 653098 654004 654006 654024 654024 654026 654026 656001 656001 656001 656007 656008 656009 656103 656103 656110 656179 660068 906213 906214 910100 420-1967

57 93 55 31 75 27 25 19 27 41 87 89 27 28 59 43 59 23 75 93 129 19 13 13 19 19 19 51 27 97 97 59 79 11 49 27 33 75 59 27 41 27 77 37 51 55 51 51 51 51 51 51 43 59 136 136 136 53

00 10 08 12 10 36 03 11 17 23 05 06 09 02 11 03 13 08 23 03 07 05 02 03 06 10 26 09 25 09 09 09 05 10 15 34 05 04 07 16 15 02 10 17 02 00 13 04 15 04 14 02 03 00 00 00 00 00

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420-1967 L10466 L227484 L400207 L400425 L400425 L400425 L400425 L400929 L40805 L41261 L41847 L41848 L41848 L41854 L43221 L443022 L444001 L444001 L444002 L444002 L444002 L444002 L444004 L444004 L444004 L444004 L444004 L444005 L444008 L444008 L444008 L444008 L444010 L445001 L445001 L445001 L445002 L445002 L445003 L445003 L445003 L445003 L445005 L445009 L445011 L445012 L446019 L446020 L446043 L446047 L446049 L4500 L500001 L500004 L500019 L500020 L500021

53 59 131 131 127 129 131 133 125 53 23 45 9 9 31 93 99 95 97 93 97 101 103 89 91 99 99 101 103 85 87 91 99 99 93 95 97 89 99 93 99 101 103 31 85 95 97 97 97 27 93 97 57 15 15 13 7 7

10 00 11 24 03 04 04 03 04 08 02 03 17 18 02 02 20 17 10 18 08 07 18 15 10 19 24 15 04 08 14 12 11 07 22 07 06 10 10 14 05 05 06 06 05 02 22 30 12 35 26 27 02 02 18 16 29 30

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L500021 L500021 L500021 L500022 L500024 L500025 L500027 L500028 L500038 L500042 L500042 L500042 L500057 L500099 L500111 L500143 L500163 L500215 L500222 L500225 L500225 L500227 L500227 L500367 L500367 L500370 L500454 L500454 L500454 L500467 L500467 L500496 L500496 L500496 L500509 L500509 L500519 L500519 L500542 L50056 L50056 L50056 L500683 L500683 L500694 L500695 L500696 L500697 L500700 L500701 L500702 L500706 L500707 L500708 L500709 L500711 L500718 L500719

13 17 19 7 13 13 13 13 13 13 17 19 7 15 13 21 21 133 134 9 49 31 93 122 123 123 63 65 73 65 73 65 67 73 65 73 65 73 69 19 25 45 115 117 15 15 15 15 15 15 15 15 15 15 15 15 15 15

05 04 08 28 08 14 18 17 01 04 05 07 05 08 07 10 08 01 00 00 00 08 17 09 04 06 05 02 02 11 11 10 13 10 27 27 26 26 05 30 09 11 04 04 19 04 03 15 12 06 11 13 10 05 14 16 01 07

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L500747 L500747 L500748 L500748 L500761 L500762 L500763 L50081 L500962 L50101 L50196 L50201 L50205 L50205 L50242 L50253 L50253 L50333 L50366 L50417 L50483 L50517 L50519 L50562 L50646 L50791 L50877 L50878 L51099 L51143 L51493 L51536 L51591 L51591 L51968 L51968 L520004 L520004 L520004 L520005 L520005 L52028 L52045 L54002 L561004 L580005 L580009 L60491 L60653 L60986 L61001 L61017 L61092 L61411 L61708 L61708 L61709 L61709

9 11 9 11 123 123 123 45 110 23 25 59 129 131 133 39 59 133 43 7 7 25 133 133 83 75 91 19 55 75 97 95 101 103 129 131 89 91 133 27 127 75 85 7 27 27 27 95 93 103 125 125 97 134 75 81 75 81

00 00 00 00 03 02 01 08 02 04 04 14 06 06 10 07 06 04 05 12 23 05 02 17 07 02 19 31 12 00 31 05 02 16 13 13 23 04 12 21 04 03 10 00 33 07 13 11 19 01 02 03 20 02 12 02 09 07

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L61709 L61709 L62715 L62731 L62731 L62741 L630003 L630004 L630004 L63143 L63143 L63319 L63319 L63319 L63320 L63320 L63320 L63344 L63344 L63363 L63363 L63363 L63474 L63490 L63545 L63593 L63594 L63594 L63594 L63631 L63640 L63715 L63715 L63715 L63715 L63715 L63716 L63716 L63716 L63719 L63813 L63887 L63894 L63894 L63952 L63957 L63968 L63968 L63969 L63969 L64175 L64367 L64524 L64853 L64853 L64853 L65097 L65098

129 131 81 75 81 103 33 9 33 129 133 127 129 131 127 129 131 129 131 27 103 113 139 99 21 122 122 129 131 137 9 79 87 89 91 133 89 91 133 27 7 7 9 11 129 83 129 131 129 131 122 129 101 95 95 97 83 83

09 09 04 14 03 11 04 00 08 11 18 02 02 02 02 02 02 12 12 04 10 00 04 17 02 02 00 17 17 09 01 10 11 24 05 09 25 09 11 15 16 24 00 00 20 09 15 15 18 18 10 21 13 03 23 15 05 06

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Part No.

Page No.

Ref. No.

Part No.

Page No.

Ref. No.

L65273 L65273 L65273 L65273 L65638 L65640 L65926 L65927 L65927 L65927 L65928 L65928 L65932 L65933 L65937 L66042 L66139 L66437 L66456 L66613 L66613 L66877 L66918 L66919 L66921 L66931 L66948 L66949 L66950 L68039 L68039 L68039 L68280 L68295 L68337 L68337 L68496 L68592 L69297 L69402 L69488 L69488 L69578 L69595 L69615 L69734 L69747 L69747 L69755 L69756 L69789 L69832 L69833 L70015 L70039 L70040 L70069

91 129 131 133 75 75 137 137 138 139 137 139 137 138 139 134 103 9 83 83 139 55 133 133 133 133 133 133 133 79 87 91 23 137 123 133 25 49 7 7 27 41 31 23 27 59 101 111 7 7 27 79 79 7 11 75 7

11 10 10 13 02 05 02 15 02 01 11 03 14 03 02 00 14 02 04 08 06 17 15 05 08 06 08 20 19 11 12 06 06 03 00 16 12 02 09 25 27 11 07 03 22 16 04 00 22 20 18 04 03 21 01 21 00

L70069 L70075 L70075 L70146 L70200 L70200 L70212 L70226 L70227 L70241 L70242 L70305 L70306 L70307 L70345 L70417 L70428 L71003 L71074 L71075 L71076 L71076 L71077 L71082 L71084 L71088 L71305 L71350 L75956 L75956 L76020 L81195 L81233 L96838 L96838 L96838 L97889 L98355 L98355 L98355 L98373 L98373 L98392 L98395 L98533 L98534 L98536 L98537 L98921 L99157 L99157 L99163 L99163 L99168 L99169 L99170 L99171

19 9 9 33 11 43 25 27 27 11 75 138 137 137 45 45 103 87 9 9 9 9 9 9 9 9 7 125 21 35 53 97 97 107 120 121 122 65 69 73 61 69 71 71 113 113 113 113 122 7 41 31 93 122 122 122 122

21 21 22 06 00 09 06 08 11 00 06 01 01 06 09 10 02 18 06 03 10 11 09 07 08 00 00 01 00 00 04 33 23 01 07 07 10 09 07 09 01 01 25 04 02 02 05 07 06 27 02 09 16 01 03 12 05

L99174 L99175 L99214 L99214 L99224 L99225 L99425 L99857 L99910 L99911 L99916 L99917 L99917 L99917 L99917 L99932 L99933 L99983

122 122 115 117 129 129 23 122 112 112 107 114 115 118 119 55 55 21

06 07 05 05 01 01 06 04 03 03 02 08 08 10 09 02 03 05

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913268/DP0909

Index

519 Telehandler

A Accelerator Pedals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32 Air Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4, 54 Air Filter Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .54 Alarm, Back-up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .42 Alternator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .49 Analysis Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5 Angle Indicator, Boom . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .74 Arm Rest . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6 Attachments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .124 Auxiliary Hydraulic Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .90 Axle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .58

B Back-up Alarm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .42 Backwall . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34 Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32 Belly Pan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .46 Blanket, Exhaust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .56 Blower Motor, Heater . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20 Boom . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .74 Boom Extend Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .86, 120 Boom Lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .74 Boom Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .76 Boom, Inner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .78, 80 Bottle, Washer System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14 Brake Master Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26, 102, 113 Brake Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .102, 113 Brakes, Front Axle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .66 Bucket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .134

C Cab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6 Cab Door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18 Cab Mounts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28 Cable, Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32 Cable, Throttle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .48 Cap, Fuel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30 Cap, Hydraulic Tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .92 Cap, Radiator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .52 Carriage Forks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .124 Carriage, Fork-Shift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .132 Carriage, Rotating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .128, 130 Carriage, Standard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .126 Case Drain Manifold . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .94 Catalytic Muffler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .56

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Index

Control Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .84, 86, 90, 94, 98, 108 Coolant Recovery Tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .52 Cooler, Hydraulic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .94 Cover, Front . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .44 Cover, Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .42 Cylinder, Axle Steering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .61 Cylinder, Boom Extend . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .86, 120 Cylinder, Fork-Shift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .123 Cylinder, Lift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .84, 114 Cylinder, Rotating Carriage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .122 Cylinder, Slave . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .88, 116 Cylinder, Tilt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .88, 118

D Dash . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6, 8 Decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .136, 137, 138, 139 Defroster Vent . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20 Differential, Front Axle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .62 Differential, Rear Axle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .70 Diodes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8, 10 Door Handle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18 Door Hinge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18 Door Strap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18 Door, Cab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18 Drain Valve, Radiator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .52 Drive Motor, Hydraulic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .96, 107 Drive Pump, Hydraulic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .96, 106 Drive Shaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .58 Dynattach Mount Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .82

E Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .48 Engine Backwall . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34 Engine Fan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .48 Engine Hood . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .40 Exhaust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .56 Extend Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .86

F Fan Guard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .52 Fan, Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .48 Fender . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .58 Filters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4 Flex Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .50 Flywheel Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .50 Forks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .124 Fork-Shift Carriage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .132

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(continued) Fork-Shift Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .132 Front Axle Brakes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .66 Front Axle Differential . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .62 Front Axle Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .60 Front Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .44 Fuel Level Sender . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30 Fuel Line Hose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30 Fuel Tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30 Fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8

G Gas Shock, Engine Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .40 Gauges . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8 Ground Strap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32 Guard, Fan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .52 Guard, Front Chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36 Guard, Rear Chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36 Guard, Window . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29 Guide, Hood . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36, 40

H Handle, Door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18 Harness, Wire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8, 10, 15, 49, 75 Heat Shield, Turbo . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .48 Heater . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20 Heater Hose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20 Heater Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .48 Hinge, Hood . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .40 Hinges, Door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18 Hinges, Window . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12 Hood Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36 Hood Hinge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .40 Hood Latch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .40 Hood Shock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .40 Hood, Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38 Horn . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .44 Horn Button . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8 Hose, Air Cleaner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .54 Hose, Hydraulic Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .92, 96 Hose, Radiator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .52 Housing, Air Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .54 Housing, Front Axle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .60 Housing, Rear Axle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .68 Hydraulic Drive Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .96, 106 Hydraulic Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .96, 104 Hydraulic Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4, 94

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Hydraulic Level Sight Glass . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .92 Hydraulic Pressure Test Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .97 Hydraulic Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .96, 105 Hydraulic Tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .92, 94

I Ignition Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8 Inching Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26 Inching Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .102 Inclinometer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .74 Injection Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .49 Inlet, Air Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .54 Inner Boom . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .78, 80 Isolation Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .88, 98, 105

K Key, Ignition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8

L Latch, Hood . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .40 Latch, Window . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12 Level Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6 Lift Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .84 Lift Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .114 Light Kit, Gauges . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8 Lights, Boom . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .74 Lights, Front . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10 Lights, Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10 Lights, Tail . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10 Linkage, Brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26 Linkage, Throttle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26 Loadchart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6 Louver, Heater . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20

M Manifold, Case Drain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .94 Master Cylinder, Brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26 Mirror . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6, 44 Module, F-N-R Shifter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22 Motor, Steer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .100, 110 Mount, Air Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .54 Mount, Axle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .58 Mount, Cab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28 Mount, Fender . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .58 Mount, Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .50 Muffler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .56 Muffler, Catalytic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .56

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O Oil Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4 Outer Boom, Front . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .74 Overflow Tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .52

P Pads, Boom . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .74, 80 Pan, Belly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .46 Parking Brake Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .102, 112 Pedal, Brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26 Pedal, Throttle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26 Pin, Boom . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .76 Pin, Towing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .42 Pressure Test Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .97 Pump, Hydraulic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .96, 105

R Radiator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .52 Radiator Hose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .52 Radiator Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36 Rear Axle Differential . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .70 Rear Axle Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .68 Rear Axle Steering Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .60 Rear Axle, Reduction Hub . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .72 Rear Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .42 Recovery Tank, Coolant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .52 Reduction Hub, Front Axle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .64 Reduction Hub, Rear Axle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .72 Relays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8, 49 Resistor Block, Heater . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20 Restrictor, Air Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .54 Rim, Wheel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .58 Rotating Carriage Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .122, 128, 130

S SAHR Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .102, 112 Seat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24 Seat Belt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24 Sender, Fuel Level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30 Sender, Temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .49 Shifter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22 Sight Glass, Hydraulic Level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .92 Slave Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .88, 116 Slave Cylinder Isolation Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .88, 98, 105 Solenoid Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .102 Starter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .49

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Index

Steer Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22 Steer Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .100, 110 Steer Select Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .100, 111 Steering Column . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22 Steering Cylinder, Axle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .61, 60 Steering Wheel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22 Strap, Door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18 Strap, Ground . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32 Suspension Seat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24 Switch, Heater . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20 Switch, Ignition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8 Switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8

T Tail Lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10 Tank, Fuel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30 Tank, Hydraulic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .92, 94 Temperature Control, Heater . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20 Temperature Sender . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .49 Thermostat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .49 Throttle Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .48 Tilt Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .88, 118 Towing Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .42 Truss Boom . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .134 Turbo Heat Shield . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .48 Turbocharger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .49

V Valve, Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .84, 86, 90, 94, 98, 108 Valve, Inching . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26 Valve, Isolation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .88, 98, 105 Valve, SAHR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .102 Valve, Steer Select . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .100, 111 Valve, Water . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20 Valve, Water Shut-Off . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .48 Vent, Defroster . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20

W Washer Bottle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14, 44 Water Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .49 Wheel Rim . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .58 Window Guards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29 Window Hinge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12 Window Latch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12 Window, Front . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12

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(continued) Window, Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6, 12 Window, Side (left side) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16 Window, Side (right side) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6 Window, Top . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16 Wiper Arm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14 Wiper Blade . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14 Wiper Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14 Wire Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8, 10, 15, 49, 75

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Torque Specifications Use these torque values when tightening hardware (excluding: locknuts and self-tapping, thread-forming and metal screws) unless otherwise specified.

Grade 5

Grade 8

Unified National Thread

Grade 2 Dry

Lubed

Dry

Lubed

Dry

Lubed

8-32 8-36 10-24 10-32 1/4-20 1/4-28 5/16-18 5/16-24 3/8-16 3/8-24 7/16-14 7/16-20 1/2-13 1/2-20 9/16-12 9/16-18 5/8-11 5/8-18 3/4-10 3/4-16 7/8-9 7/8-14 1-8 1-14

19* 20* 27* 31* 66* 76* 11 12 20 23 32 36 35 40 55 60 75 85 130 150 125 140 190 210

14* 15* 21* 23* 50* 56* 9 9 15 17 24 27 35 40 55 60 75 85 130 150 125 140 190 210

30* 31* 43* 49* 9 10 17 19 30 35 50 55 75 90 110 120 150 180 260 300 430 470 640 710

22* 23* 32* 36* 75* 86* 13 14 23 25 35 40 55 65 80 90 110 130 200 220 320 360 480 530

41* 43* 60* 68* 12 14 25 25 45 50 70 80 110 120 150 170 220 240 380 420 600 660 900 1000

31* 32* 45* 51* 9 10 18 20 35 35 55 60 80 90 110 130 170 180 280 320 460 500 680 740

Metric Course Thread

Grade 8.8 Dry

Lubed

Dry

Lubed

Dry

Lubed

M6-1 24M8-1.25 M10-1.5 M12-1.75 M14-2 M16-2

8 19 37.5 65 103.5 158.5

6 14 28 48 76.5 117.5

11 27 53 91.5 145.5 223.5

7 20 39 67.5 108 165.5

13.5 32.5 64 111.5 176.5 271

10* 24* 47 82 131 200

Grade 10.9

Grade 12.9

* All torque values are in lb.-ft., except those marked with an *, which are in lb.-in.

For metric torque value (Nm), multiply lb.-ft. value by 1.355 or lb.-in. by 0.113.

Mustang Manufacturing Co., Inc. P. O. Box 179, West Bend, WI 53095-0179 U.S.A www.mustangmfg.com

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© 2009 MUSTANG MANUFACTURING COMPANY, INC. All Rights Reserved.

PRINTED IN U.S.A.