Mccormick Ct Series Illustrated Parts Manual – PDF Download

CT Series Warranty Flat Rate Schedule

McCormick CT41 and CT47 Series Tractors

JULY 2007

DEFECT CODES 01 INSPECTIONS-CHECKS

48 BREAKAGE-CRACKS

02 IRREGULAR ADJUSTMENT, CALIBRATION

49 THREAD STRIPPING

OR SETTING 03 SEPCIALIST REPAIR 06 OPERATION FAILURE 07 INSUFFICIENT PERFORMANCE 08 DIFFICULT STATING 09 EXCESSIVE NOISE EMISSION 10 EXCESSIVE VIBRATION 11 EXCESSIVE SMOKE EMISSION 12 INSUFFICENT LUBRICATION 15 COMPRESSION LOSSES 16 IRREGULAR-INSUFFICIENT PRESSURE 17 EXCESSIVE FUEL COMSUMPSION 18 EXCESSIVE OIL CONSUMPSION

50 TEARS-SPLIT 51 WEAR 52 OVERHEATING 53 BLOWING OR CHARRING 54 SHORT CIRCUIT 55 FAULTY CONTACTS 58 OIL LEAKAGE 59 DIESEL FUEL LEAKAGE 60 COOLANT FLUID LEAKAGE(PARAFLU) 61 FREON GAS LEAKAGE 63 LOW FLUID LEVEL(LACK OF OIL AND/ OR COOLANT) 64 OMITTED ON ASSEMBLY

24 IN-TRAVEL OPENING

66 INCORRECT FITTING DURING ASSEMBLY

25 DIFFICULT ENGAGEMENT-EXCESSIVE

67 PROCESSING ERRORS

EFFORT NEEDED ON CONTROLS

68 WELDING DEFECTS

26 DIFFICULT OPENING OR CLOSING

69 CASTING DEFFECTS-POROSITIES

27 SELF-DISENGAGEMENT

75 CLOGGING-RESTRICTIONS

28 GRAB OR HOP

76 FOREIGN MATTER OR IMPURITIES

29 SLIP

78 WATER INFILTRATION OR

30 FAILURE TO RELEASE

ACCUMULATION

31 BINDING

79 AIR INFILTRATIONS

32 LOCKING-SEIZURE-STICKING

80 DUST ENTRY

33 INTERFERENCES

81 EXHAUST GAS INFILTRATION

34 IRREGULAR STROKE OR TRAVEL

86 DENTS

35 FAILURE TO RELEASE OR RETURN

87 OXIDATION-CORROSION

38 INSUFFICIENT FASTENINGLOSSENING

88 SEALING FAULTS

39 EXCESSIVE PLAY OR CLEARANCE 40 MISALIGNMENT OR OUT-OF SQUARENESS 44 WAVINESS-WRINKLES 45 DISTORTIONS-WARPED 46 PITTING-CHIPPING 47 SCORING-SCRATCHING

90 PAINT SAGGING-RUNS 91 STAINS-COLOUR ALTERATIONS 92 SCRATCHES-SCALING 93 POOR TOUCH-UPS 94 INSUFFICIENT PAINT COVERAGE 95 PAINT CRACKS OR BLEMISHES 96 PAINT CRACKS OR BLEMISHES

CONSULTATION GUIDE 00 MAINTENANCE 10 ENGINE 20 ENGINE ACCESSORY 25 CLUTCH 30 TRANSMISSION 35 REAR MECHANICAL DRIVE 40 BRAKES 45 FRONT MECHANICAL DRIVE 50 STEERING 55 ELECTRICAL SYSTEM 60 HYDRAULIC SYSTEM 65 ACCESSORIES 70 BODY AND OPERATOR COMPARTMENT

ABBREVIATIONS R/I : REMOVE/INSTALL S.

: SERVICE

FWD : FRONT WHEEL DRIVE A/C : AIR CONDITIONING PTO : POWER TAKE OFF RH OR LH: RIGHT OR LEFT Rep. : REPLACE OR REPLACEMENT D/A : DISASSEMBLE/ASSEMBLE W/

: WITH

W/O : WITHOUT

Remove/Install includes: Machine in shop, fluids drainage, removal and placement of the group or subgroup onto a service bed for inspection(s) or replacement(s), removal from bed, installation, fluids make up, adjustment(s) and operation test, if any Service includes: Disassembly of a removed group, component washing, checking and measuring, replacement of damaged parts, if any, re-assembly, adjustment(s). Excludes bench tests.

Disassemble/Assemble includes: Disassembly of a single component or group of components from the machine or from a removed assembly, washing or parts, replacement(s) if any, re-assembly, adjustment(s) and operation tests if necessary.

Replace includes: Substitution of one or more parts from the complete machine or from a removed group.

Drainage and makeup of various fluids, if necessary.

Description of fault codes and guidance for use 01 INSPECTIONS AND CHECKS Precautionary inspections and checks during which no fault arises 02 IRREGULAR ADJUSTMENT, CALIBRATION OR SETTING Incorrect or inappropriate adjustment or settings(e.g. belt tension-hydraulic valves-injection pumps) 03 SPECIALIST REPAIR Faults whose nature in unknown because servicing was carried out by a non-LG shop 06 OPERATION FAILURE Failure to operate of a device(normally electrical) the cause for which is not clear.

07 INSUFFICIENT PERFORMANCE Assigned to group, sub-groups or components showing operation shortcomings(poor engine performance, low efficiency of a hydraulic pump or electrical motor, insufficient holding of a lock or catch) 08 DIFFICULT STARTING Assigned to the engine assembly for starting failure or difficulties under any possible condition when due to different and well-known causes.

09 EXCESSIVE NOISE EMISSION Excessive or irregular noise complaints referred to given units(engine, transmission, hydraulic system, etc‌) or excessively high noise emission levels.

10 EXCESSIVE VIBRATION Refers to brakes, propeller shafts, control levers, steering wheel, body panels. Etc‌

11 EXCESSIVE SMOKE EMISSION Referred to engine assembly or, when known, the cause-subgroup(e.q. injection pump).

12 INSUFFICIENT LUBRICATION Insufficient lubrication complaints in spite of oil levels being correct.

15 COMPRESSION LOSSES Complaints attributed to pistons, engine valves, cylinder head gaskets,fuel injectors, etc…)

16 IRREGULAR-INSUFFICIENT PRESSURE Refers to pressurized circuits or system when cause is not available. To be combined with the code indicating the fluid or part involved.

17 EXCESSIVE FUEL CONSUMPTION Assigned to the faulty part, but only after instrumental assessment(e.g. injection pump etc…).

18 EXCESSIVE OIL CONSUMPTION Assigned only after instrumental assessment, normally attributed to engine pistons.

24 IN-TRAVEL OPENING Refers to spontaneous opening while traveling of hatches, windshield, back-light, side window, hood panelings, etc. … for whatever cause when the fault is attributable to the part involved and not to their retention devices.

25 DIFFICULT ENGAGEMENT EXCESSIVE EFFORT NEEDED ON CONTROLS Difficult transmission gearshifts, splitter or transfer engagement for front and/or rear wheel drives. In this case the fault is caused by the control(s) of the unit involved even when the trouble can be removed by and adjustment operation.

26 DIFFICULT OPENING OR CLOSING Refers to doors, lids, covers, windows, etc… in general caused by the setting of strikers, pads, forcing on weather-strips or the combination of any of these faults none of which, however, is predominant. Exclusions: specific faults of locks, catches and hinges.

27 SELF-DISENGAGEMENT Spontaneous release of hand controls(transmission, splitter, creeper, etc…) Assigned each time to the control involved even when the fault can be eliminated simply by adjustment.

28 GRAB OR HOP Generally, combined with the clutch code(grab) or with the wheel code(hop).

29 SLIP Generally, combined with the clutch code. May be extended to refer to drive belts.

30 FAILURE TO RELEASE Generally used in reference to the specific clutch code.

31 BINDING Applied to rotating/sliding mated parts, various articulations, bow-dens and flexible drives, rod and lever control linkages, closing or locking devices.

32 LOCKING-SEIZURE-STICKING Generally applied to “locking” of controls or assemblies(engine, transmission, differential) the cause of which is not found while servicing; this code may be extended to include the brakes when these fail to release or apply hard suddenly.

33 INTERFERENCES Refers to controls, pipe and hose lines, rod/lever linkages, cables, etc….Note: do not use for doors, lids, covers windows and similar as these are covered by code 40.

34 IRREGULAR STROKE OR TRAVEL Generally assigned to hand controls or pedals whose irregular stroke/travel is not caused by adjustment operation(In which case code 02 applies) or bleeding(In which case code 79 applies) the origin of which is not clearly detectable upon servicing.

35 FAILURE TO RELEASE OR RETURN Example: starter motor drive 38 INSUFFICIENT FASTENING-LOOSENING Applies to any type of fastening(screws, nuts, cotters, lock washers, spring clips, clamps, pins, springs, spring clips, etc…)when tightening is insufficient or slack. Includes also causes of weakened springs or spring plates.

Should slackness be due to thread failures, apply code 49.

39 EXCESSIVE PLAY OR CLEARANCE Meaning self-evident.

40 MISALIGNMENT OR OUT-OF SQUARENESS Applied to doors, lids, covers, windows, etc… May be extended to drive pulleys and brake disks when out-of-true.

May be applied also to mispositionings(e.g. exhaust pipes, steering column, propeller shaft pillow blocks, rotary shaft centering, etc…)

44 WAVINESS-WRINKLES Applies to incorrect assembly and/or installation of cab interior trim panels, seat upholstery, paddings, etc…)

45 DISTORSIONS-WARPED-BENT Extended application to any type of deformation.

46 PITTING-CHIPPING Refers to gear and applies case by cause to the part(s) involved.

47 SCORING-SCRATCHING Extended application except bodywork(see code 92) 48 BREAKAGE-CRACKS Applies in general to breakage, cracks, tears and chipping. Should the qualitative cause of fault be known, the specific code must be used: -assembly errors:code 66; -processing errors:code 67 -welding defects:code 68; -casting defects:code 69:etc 49 THREAD STRPPING Applies to unseating of screws as a result of thread stripping(either of screw or seat)due to qualitative or assembly defects.

50 TEARS-SPLIT Refers to pipe and/or hose lines, rubber parts, etc… whether subject or not to the effects of pressure.

Applies case by case to the part involved.

51 WEAR Applies to abnormal or premature wear.

52 OVERHEATING Refers to abnormal temperature increases of parts when no specific code is applicable.

53 BLOWING OR CHARRING Applies to lamps and fuses(blowing) or to electrical cables, exhaust manifold gaskets, engine exhaust valves, cylinder head gasket, etc…(charring) 54 SHORT CIRCUIT Refers to electrical system items(cables, winding, etc…)

55 FAULTY CONTACT Applies exclusively to electrical system items. Generally, the repair is intended to the reconditioning of contacts without replacements.

58 OIL LEAKAGE Refers to: engine, transmission, rear drive housing, live front axle(FWD), side final drives, power steering, brakes air conditioner compressor. Assign case by case to the item involved.

59 DIESEL FULE LEAKAGE Assign case by case to the item involved.

60 COOLANT FLUID LEAKAGE Refers to engine cooling system and cab re-circulated water heating system. Assign case by case to the item involved.

61 FREON GAS LEAKAGE Applies to air conditioning system.

63 LOW FLUID LEVEL(LACK OF OIL AND/OR COOLANT) Combine with the code referring to the item involved.

64 OMITTED ON ASSEMBLY Normally combined with the code referring to the missing part or, in lack of a specific code, the code of a device or assembly to which the part belongs.

66 INCORRECET FITTING DURING ASSEMBLY Applies to evident cases following the same criteria described for code 64.

67 PROCESSING ERRORS Applies to evident processing errors except casting defects(code 68)and welding defect(code 69).

68 WELDING DEFECTS Refers to various welding defects(brakes, cold or charred spots, etc…)

69 CASTING DEFECTS-POROSITIES Applies to all casting defects(porosities, blow holes, etc…)

75 CLOGGING-RESTRICTIONS Applies to lines, ducting, radiator cores, etc…)

76 FOREIGN MATTER OR IMPURITIES Presence of foreign matter or impurities attributed to the component or assembly in question.

78 WATER INFILTRATION OR ACCUMULATION Applies to water infiltration in general(e.g. cab, lighting equipment, steering clutch housing, etc…)

Presence of water in another fluid(lube oil, Diesel fuel)

79 AIR INFILTRATION Referred to body parts or oil circuits(e.g. brakes).

80 DUST ENTRY Normally refers to body components.

81 EXHAUST GAS INFILTRATION 86 DENTS 87 OXIDATION-CORROSION Applies to any type of rusting.

88 SEALING FAULTS 90 PAINT SAGGING-RUNS 91 STAINS-COLOUR ALTERATIONS Applies to paint-work when polishing dose not eliminate the fault.

92 SCRATCHES-SCALING 93 POOR TOUCH-UPS Applies to evident original faults 94 INSUFFICIENT PAINT COVERAGE Insufficiently thick paint coat and consequent lack of undercoat coverage 95 PAINT CRACKS OR BLEMISHES 96 BUBBLES Caused by blisters in paint coatings.

ENGINE PART CYLINDER HEAD ----------------------------------------------------------------------------------FIG. 01 VALVE MECHANISM -----------------------------------------------------------------------------FIG. 04-01 ROCKER COVER & CAMSHAFT -------------------------------------------------------------FIG. 04-02 CRANKCASE (PART -1)---------------------------------------------------------------------------FIG. 07-01 CRANKCASE (PART -2)---------------------------------------------------------------------------FIG. 07-02 TIMING GASE & TIMING GEAR---------------------------------------------------------------FIG. 11 OIL PAN & OIL LEVEL GAUGE----------------------------------------------------------------FIG. 13 MAIN MOVING PARTS----------------------------------------------------------------------------FIG. 17 SIDE POWER TAKE - OFF------------------------------------------------------------------------FIG. 25 BALANCER---------------------------------------------------------------------------------------------FIG. 29 INLET MANIFOLD-----------------------------------------------------------------------------------FIG. 30 OIL SYSTEM-------------------------------------------------------------------------------------------FIG. 36 COOLING SYSTEM---------------------------------------------------------------------------------FIG. 46 FUEL SYSTEM----------------------------------------------------------------------------------------FIG. 66-01 NOZZLE------------------------------------------------------------------------------------------------FIG. 61-02 INJECTION PUMP (MODEL DPA)-------------------------------------------------------------FIG. 61-03-01 INJECTION PUMP (MODEL DPA)-------------------------------------------------------------FIG. 61-03-02 FUEL FILTER-----------------------------------------------------------------------------------------FIG. 61-04 ELECTRIC PARTS-----------------------------------------------------------------------------------FIG. 66-01 STARTER(12V-2.2KW)-----------------------------------------------------------------------------FIG. 66 ALTERNATOR (12V-50A)-------------------------------------------------------------------------FIG. 68 TURBOCHARGER-----------------------------------------------------------------------------------FIG. 85

FIG 00-01

Oil

①

④

③

②

Operation Code

Op. Code: 00 010 Oil

Flat Time

00 010 01

Engine Oil - Change

0.3

00 010 02

Front Axle Oil - Change

0.3

00 010 03

T/M Oil - Change

0.4

00 010 04

Cooling Water - Change

0.2

FIG 10-00

Engine

â‘

Operation Code 10 000 01

Op. Code:10 000 Engine Engine Assembly - Change

Flat Time 4.2

FIG 01

CYLINDER HEAD

① ④

③

① ① ②

Operation Code

Op. Code:01 000 Cylinder Head

Flat Time

01 000 01

Hinge - Change

0.1

01 000 02

Head Gasket - Change

2.0

01 000 03

Cylinder Block Assembly - Change

3.7

01 000 04

Cylinder Block and Guide - Change

2.7

FIG 04-01

VALVE MECHANISM

① ③ ①

②

Operation Code

Op. Code:04 010 Valve Mechanism

Flat Time

04 010 01

Rocker Arm Assembly, Rocker Arm, Spring, Shaft - Change

0.9

04 010 02

In/Outlet Valve - Change

2.4

04 010 03

Rocker Arm Valve Distance - Adjust

0.4

FIG 04-02

ROCKER COVER & CAMSHAFT ①

② ③

Operation Code

Op. Code:04 020 Rocker Cover & Camshaft

Flat Time

04 020 01

Head Cover and Filling Cap - Change

0.1

04 020 02

Push Rod - Change

0.9

04 020 03

Cam Shaft - Change

6.2

FIG 07-01

CRANKCASE ASSY

â‘

Operation Code 07 010 01

Op. Code:07 010 Crankcase Assy Engine Block - Change

Flat Time 8.3

FIG 07-02

CRANKCASE

③ ③ ② ②

Operation Code

Op. Code:07 020 Crankcase

①

Flat Time

07 020 01

Mail Bearing - Change

7.7

07 020 02

Crank Shaft, Seal, Rear Cover Gasket - Change

3.2

07 020 03

Engine Oil Sensor and Oil supplier Plug - Change

0.1

FIG 11

TIMING GEAR CASE & TIMING GEAR ③

⑤

① ④ ② ①

Operation Code

③

Op. Code:11 000 Timing Gear Case & Timing Gear

⑥

Flat Time

11 000 01

Gear Case Cover and Oil Ring - Change

0.2

11 000 02

Crank Shaft Oil Seal - Change

1.2

11 000 03

Timing Case - Change

2.8

11 000 04

Plate Gasket - Change

6.4

11 000 05

Case Bearing - Change

0.4

11 000 06

Injection Pump Gear - Change

0.5

FIG 13

OIL PAN

③ ③

② ①

Operation Code

Op. Code:13 000 Oil Pan,

Flat Time

13 000 01

Oil Pan Gasket - Change

4.5

13 000 02

Oil Pan Valance Shaft Bushing - Change

4.7

13 000 03

Oil Gauge and Plug - Change

0.1

FIG 17

MIAN MOVING PARTS

④

③

① ② ④

Operation Code

Op. Code:17 000 Main Moving Parts

Flat Time

17 000 01

Fly wheel - Change

3.0

17 000 02

Ring Gear - Change

3.5

17 000 03

Crank Shaft Pulley - Change

1.1

17 000 04

Crank Shaft - Change

7.7

FIG 29

BALANCER

â‘

Operation Code 29 000 01

Op. Code:29 000 Balancer Balance Shaft, Gear, Oil Pan - Change

Flat Time 5.1

FIG 46

COOLING SYSTEM

② ③ ②

④ ① Operation Code

Op. Code:46 000 Cooling System

Flat Time

46 000 01

Fan, Belt, Pulley - Change

0.5

46 000 02

Thermostat _ Change

0.4

46 000 03

Thermostat Case - Change

0.5

46 000 04

Water Pump - Change

0.9

FIG 61-01,04

FUEL SYSTEM ② ③

①

①

④

Operation Code

Op. Code:61 010 Fuel System

Flat Time

61 010 01

Fuel Hose and Fuel Filter - Change

0.1

61 010 02

Nozzle High Pressure Pipe - Change

0.3

61 010 03

Nozzle Assembly - Change

0.9

61 010 04

Fuel Injection Pump - Change

0.7

FIG 66

STARER ( 12V-2.2KW ) ③

① ②

①

Operation Code

Op. Code:66 000 Starter

Flat Time

66 000 01

Start Motor Assembly - Change

0.2

66 000 02

Start Motor Brush - Change

1.0

66 000 03

Pre-heater Plug - Change

0.2

FIG 68

ALTERNATOR ( 12V-45A)

①

②

Operation Code

Op. Code:68 000 Alternator(For 12V-50A)

Flat Time

68 000 01

Alternator Assembly - Change

0.2

68 000 02

Alternator Rotor - Change

1.0

CHASSIS PART STEERING SYSTEM TIE ROD--------------------------------------------------------------------------------------FIG. 6-1 STEERING CYLINDER & LINES------------------------------------------------------FIG. 6-2 STEERING WHEEL & COLUMN------------------------------------------------------FIG. 6-3 STEERING LINE----------------------------------------------------------------------------FIG. 6-4 HYDRAULIC SYSTEM HYDRAULIC HOUSING-----------------------------------------------------------------FIG. 9-1 LIFT CONTROL VALVE & LINK-----------------------------------------------------FIG. 9-2 T/M CONTROL VALAE------------------------------------------------------------------FIG. 9-3 FRONT OUTLET & LOADER VALVE-----------------------------------------------FIG. 9-4 HYDRAULIC LINK------------------------------------------------------------------------FIG. 9-5 DRAFT CONTROL LINK-----------------------------------------------------------------FIG. 9-6 HYDRAULIC CONTROL LEVER ----------------------------------------------------FIG. 9-7 HYDRAULIC CYLINDER----------------------------------------------------------------FIG. 9-8 REMOTE CONTROL VALVE ----------------------------------------------------------FIG. 9-9 UPPER LINK BRACKET-----------------------------------------------------------------FIG. 9-5 DRAWBAR HITCH-------------------------------------------------------------------------FIG. 9-5 UPPER & LOWER LINK-----------------------------------------------------------------FIG. 9-5 LIFT ROD------------------------------------------------------------------------------------FIG. 9-5 CHECK LINK-------------------------------------------------------------------------------FIG. 9-5 AUTO LEVELING HYDRAULIC LINK ---------------------------------------------FIG. 9-5

FIG 2-1

FUEL TANK

①

②

④

Operation Code

③

Op. Code:02 100 Fuel Tank

Flat Time

02 100 01

Fuel Gauge and Cap - Change

0.1

02 100 02

Fuel Tank - Change

0.5

02 100 03

Fuel Cock - Change

0.2

02 100 04

Fuel Hose - Change

1.1

FIG 2-2-1

ENGINE CONTROL ①

③

②

①

Operation Code

Op. Code:02 201 Engine Control

Flat Time

02 201 01

Throttle Lever Knob, Link - Change

0.1

02 201 02

Throttle Wires - Change.

0.3

02 201 03

Throttle Lever - Change.

0.4

FIG 2-2-2

ENGINE CONTROL

①

② ①

Operation Code

Op. Code:02 202 Engine Control

Flat Time

02 202 01

Pedal Knob and Spring - Change.

0.1

02 202 02

Throttle Pedal - Change.

0.5

FIG 2-3

MUFFLER ② ①

①

Operation Code

Op. Code:02 300 Muffler

Flat Time

02 300 01

Muffler and Muffler Pipe - Change.

0.1

02 300 02

Muffler - Change.

0.2

FIG 2-4

RADIATOR ② ①

③ ①

②

③ Operation Code

①

Op. Code:02 400 Radiator

Flat Time

02 400 01

Net and Sub Cooling Water Tank - Change.

0.1

02 400 02

Radiator Hose - Change.

0.3

02 400 03

Radiator and Fan Cover - Change

1.0

FIG2-5

AIR CLEANER ①

①

① ①

①

Operation Code 02 500 01

Op. Code:02 500 Air Cleaner Air cleaner ,bracket - Change.

Flat Time 0.2

FIG 2-6

ENGINE FRAME

②

③ ①

Operation Code

Op. Code:02 600 Engine Frame

Flat Time

02 600 01

Front Weight - Change.

0.1

02 600 02

Weight and Plate - Change.

0.2

02 600 03

Engine Frame - Change.

2.6

FIG 3-1A,B

CLUTCH

①

①

Operation Code 03 1A0 01

Op. Code:03 1A0 Clutch Clutch Disc, Damper - Change.

Flat Time 3.0

FIG 3-2A

CLUTCH HOUSING

① ①

Operation Code 03 2A0 01

Op. Code:03 2A0 Clutch Sousing Clutch Release Bearing - Change.

Flat Time 2.9

FIG 3-2B

HST

â‘

Operation Code 03 2B0 01

Op. Code:03 2B0 Oil System H S T Assembly - Change.

Flat Time 3.1

FIG 3-3

CLUTCH PEDAL

⑤

②

①

③

④

FIG.3-2-6

Operation Code

Op. Code:03 300 Clutch Pedal

Flat Time

03 300 01

Clutch Spring -Change.

0.1

03 300 02

Clutch Rod - Change.

0.4

03 300 03

Clutch Pedal Stopper - Change.

0.2

03 300 04

Clutch Pedal - Change .

0.3

03 300 05

Clutch Pedal Shaft - Change.

1.0

FIG 3-4A

TRANSMISSION CASE ① ⑤ ⑥ ① ②

⑧

③

⑦

④ Operation Code

Op. Code:03 4A0 Transmission Case

Flat Time

03 4A0 01

Oil Gauge and PTO Shaft Shield Cover and Hitch - Change.

0.1

03 4A0 02

Axle Case - Change.

6.6

03 4A0 03

Center Case - Change.

7.7

03 4A0 04

Clutch Housing Case - Change.

4.8

03 4A0 05

PTO Clutch Cover - Change.

0.3

03 4A0 06

Main Gear Shift Cover - Change.

0.5

03 4A0 07

Range Gear Shift Cover - Change.

0.8

03 4A0 08

Center Case Front Cover - Change.

4.8

TRANSMISSION CASE

FIG 3-4B

① ⑤ ⑥ ① ② ⑧

③

⑦

④ Operation Code

Op. Code:03 4B0 Transmission Case

Flat Time

03 4B0 01

Oil Gauge and PTO Shield Cover and Hitch - Change.

0.1

03 4B0 02

Axle Case - Change.

6.5

03 4B0 03

Center Case - Change.

7.7

03 4B0 04

Clutch Housing Case - Change.

5.0

03 4B0 05

PTO Clutch Cover - Change.

0.3

03 4B0 06

Main Gear Shift Cover - Change.

0.5

03 4B0 07

Range Gear Shift Cover - Change.

0.8

03 4B0 08

Center Case Front Cover - Change.

4.8

FIG3-5A

MAIN SHAFT

②

③

① ④ ③

②

Operation Code

Op. Code:03 5A0 Main Shaft

Flat Time

03 5A0 01

F-R Axle Cover - Change.

2.8

03 5A0 02

Forward Drive Gear and Reverse Idle Gear - Change.

4.4

03 5A0 03

F-R Drive Gear Shift Gear - Change.

4.5

03 5A0 04

Forward Reverse Driven Gear - Change.

4.8

FIG 3-5B

MAIN SHAFT

②

③

①

④ ③ ②

Operation Code

Op. Code:03 5B0 Main Shaft

Flat Time

03 5B0 01

F-R Axle Cover - Change.

2.8

03 5B0 02

Forward Drive Gear and Reverse Idle Gear - Change.

4.4

03 5B0 03

F-R Drive Gear Shift - Change.

4.5

03 5B0 04

Forward Reverse Driven Gear - Change.

4.8

FIG 3-5C

MAIN SHAFT ③

② ①

④ ③ ②

Operation Code

Op. Code:03 5C0 Main Shaft

Flat Time

03 5C0 01

F-R Axle Cover - Change.

2.8

03 5C0 02

Forward Drive Gear and Reverse Idle Gear - Change.

4.4

03 5C0 03

F-R Drive Shift Gear - Change.

4.5

03 5C0 04

Forward Reverse Driven Gear - Change.

4.8

FIG 3-5D

MAIN SHAFT

②

③

④ ③

① ②

Operation Code

Op. Code:03 5D0 Main Shaft

Flat Time

03 5D0 01

F-R Axle Cover - Change.

2.8

03 5D0 02

Forward Drive Gear and Reverse Idle Gear - Change.

4.4

03 5D0 03

F-R Drive Gear Shift - Change.

4.5

03 5D0 04

Forward Reverse Driven Gear - Change.

4.8

FIG 3-6A

MAIN GEAR SHAFT ① ①

②

①

Operation Code

Op. Code:03 6A0 Main Gear Shaft

Flat Time

03 6A0 01

Main Gear Shift shaft and Gear - Change.

6.5

03 6A0 02

Main Gear Shift Driven Shaft - Change.

6.7

FIG 3-7A

RANGE GEAR SHAFT ② ①

③ ⑤ ④

②

⑤

Operation Code

Op. Code:03 7A0 Range Gear Shaft

Flat Time

03 7A0 01

Range Gear Shift Gear - Change.

4.5

03 7A0 02

GPS Drive Gear and Bearing Case - Change.

4.6

03 7A0 03

Bearing and Pinion Shaft - Change.

6.6

03 7A0 04

4WD Input Shaft - Change.

4.7

03 7A0 05

Range Gear Shift Counter Shaft - Change.

4.8

FIG 3-7B

RANGE GEAR SHAFT ② ①

③ ⑤

③

② ④

⑤

Operation Code

Op. Code:03 7B0 Range Gear Shaft

Flat Time

03 7B0 01

Range Gear Shift Gear - Change.

4.5

03 7B0 02

Bearing Case - Change.

4.6

03 7B0 03

Bearing and Pinion Shaft - Change.

6.6

03 7B0 04

4WD Input Shaft -Change.

4.7

03 7B0 05

Range Gear Shift Counter Shaft - Change.

4.8

FIG 3-7C

RANGE GEAR SHAFT

①

② ④

③

Operation Code

Op. Code:03 7C0 Range Gear Shaft

Flat Time

03 7C 001

GPS Drive Gear - Change.

4.5

03 7C0 02

Bearing and Pinion Shaft - Change.

6.6

03 7C0 03

4WD Input Gear - Change.

4.7

03 7C0 04

4WD Input Shaft - Change.

6.7

FIG 3-7D

RANGE GEAR SHAFT

①

② ④

③

Operation Code

Op. Code:03 7D0 Range Gear Shaft

Flat Time

03 7D0 01

Range Gear Shift Drive Gear and Bearing Case - Change.

4.5

03 7D0 02

Bearing and Pinion Shaft - Change.

6.6

03 7D0 03

4WD Input Gear - Change.

4.7

03 7D0 03

4WD Input Shaft - Change.

6.7

FIG3-9A

PTO SHAFT ① ②

③

④

Operation Code

Op. Code:03 9A0 PTO Shaft

Flat Time

03 9A0 01

PTO Main Bearing - Change.

4.2

03 9A0 02

PTO Shaft ,PTO Clutch - Change.

4.5

03 9A0 03

Rear PTO Shaft - Change.

4.5

03 9A0 04

PTO Clutch Hydraulic Pipe - Change.

0.5

FIG 3-9B

PTO SHAFT ① ②

③

④

Operation Code

Op. Code:03 9B0 PTO Shaft

Flat Time

03 9B0 01

PTO Main Shaft - Change.

4.2

03 9B0 02

PTO Shaft , PTO Clutch - Change.

4.5

03 9B0 03

GPS Driven Gear and Rear PTO Shaft - Change.

4.5

03 9B0 04

PTO Clutch Hydraulic Pipe - Change.

0.5

FIG 3-9C

PTO SHAFT

①

②

Operation Code

Op. Code:03 9C0 PTO Shaft

Flat Time

03 9C0 01

Middle PTO Shaft - Change.

4.5

03 9C0 02

GPS Driven Gear and Rear PTO Shaft – Change.

4.6

FIG 3-9D

PTO SHAFT

①

②

Operation Code

Op. Code:03 9D0 PTO Shaft

Flat Time

03 9D0 01

Middle PTO Shaft - Change.

4.5

03 9D0 02

Rear PTO Shaft - Change.

4.6

FIG3-10A

PTO DRIVE SHAFT ②

①

③ ①

③

Operation Code

Op. Code:03 10A PTO Drive Shaft

Flat Time

03 10A 01

PTO Shaft Cover - Change.

0.1

03 10A 02

PTO Drive Shaft - Change.

2.8

03 10A 03

PTO Shaft - Change.

3.4

FIG3-10B

PTO DRIVE SHAFT ② ①

①

③

⑤ ④

Operation Code

Op. Code:03 10B PTO Drive Shaft

Flat Time

03 10B 01

PTO Shaft Cover - Change.

0.1

03 10B 02

PTO Drive Shaft - Change.

2.8

03 10B 03

PTO Shaft - Change.

3.4

03 10B 04

M/ TPO Drive Shaft - Change.

6.7

03 10B 05

M/ PTO Drive Gear - Change.

2.9

FIG 3-10C

PTO DRIVE SHAFT ② ①

① ⑤

③ ④

Operation Code

Op. Code:03 10C PTO Drive Shaft

Flat Time

03 10C 01

PTO Shaft Cover - Change.

0.1

03 10C 02

PTO Drive Shaft - Change.

2.8

03 10C 03

PTO Shaft - Change.

3.4

03 10C 04

M/ PTO Drive Shaft - Change.

6.7

03 10C 05

M/ PTO Drive Gear - Change.

2.9

FIG 3-10D

PTO DRIVE SHAFT

① ②

①

③

Operation Code

Op. Code:03 10D PTO Drive Shaft

Flat Time

03 10D 01

PTO Shaft Cover - Change.

0.1

03 10D 02

PTO Drive Shaft -Change.

2.8

03 10D 03

PTO Shaft - Change.

3.4

FIG 3-11A

FRONT WHEELDRIVE SHAFT

①

①

③ ② Operation Code

Op. Code:03 11A Front Wheel Drive Shaft

Flat Time

03 11A 01

Front Wheel Drive Shaft - Change.

0.6

03 11A 02

Front Wheel Drive Seal and Housing - Change.

1.0

03 11A 03

Front Wheel Drive Gear - Change.

6.7

FIG 3-11B

WATER PUMP & THERMOSTAT ①

①

③ ② Operation Code

Op. Code:03 11B Front Wheel Drive Shaft

Flat Time

03 11B 01

Front Wheel Drive Axle - Change.

0.6

03 11B 02

Front Wheel Drive Seal and Housing - Change.

1.0

03 11B 03

Front Wheel Drive Gear - Change.

6.7

FIG 3-12A

SHIFT LEVER & FORK ①

② ②

④

③

③ ④ ④

Operation Code

Op. Code:03 12A Shift Lever & Fork

Flat Time

03 12A 01

Grip - Change.

0.1

03 12A 02

Hand Lever - Change.

0.2

03 12A 03

F-R Lever and Arm - Change.

2.5

03 12A 04

F-R Gear Shift Rail and Fork - Change.

4.2

FIG3-12B

SHIFT LEVER & FORK ②

①

①

② ⑤ ③ ④ ④

Operation Code

Op. Code:03 12B Shift Lever & Fork

Flat Time

03 12B 01

Creeper Lever and Grip - Change.

0.1

03 12B 02

Hand Lever - Change.

0.2

03 12B 03

F-R Lever and Arm - Change.

2.5

03 12B 04

F-R Gear Shift Rail and Fork - Change.

4.2

03 12B 05

Creeper Gear Shift Lever Cover - Change.

2.6

FIG 3-12C

HST CONTROL ④

⑤

①

⑥ ④ ②

② ④ ③

Operation Code

Op. Code:03 12C HST Control

①

Flat Time

03 12C01

HST Pedal - Change.

0.1

03 12C 02

HST Rod Assembly and Spring - Change.

0.2

03 12C 03

HST Arm - Change.

0.5

03 12C 04

HST Pedal Arm - Change.

0.7

03 12C 05

HST Neutral Arm - Change.

0.3

03 12C 06

HST Fixing Plate - Change.

1.0

FIG 3-13A

SHIFT LEVER & FORK ①

①

②

③

①

① ④

⑥ ① ⑤ ⑥ Operation Code 03 13A 01

Op. Code:03 13A Shift Lever & Fork Main Gear Shift Lever,4 Wheel Gear Shift Lever and Grip - Change.

Flat Time 0.1 1.2

03 13A 02

Range Gear Shift Lever - Change.

0.8

03 13A 03

Range Gear Shift Cam - Change.

03 13A 04

Main Gear Shift Lever Assembly - Change.

03 13A 05

Front Wheel Drive Arm and Lever - Change.

1.2 6.7 6.3 03 13A 06

Main Gear Shift, Range Gear Shift Rail ,fork - Change.

FIG 3-13B

SHIFT LEVER & FORK

①

②

④

①

③ Operation Code 03 13B 01

Op. Code:03 13B Shift Lever & Fork

Flat Time 0.1

03 13B 02

Main Gear Shift Lever,4 Wheel Gear Shift Lever and Grip - Change.

Main Gear Shift Lever Assembly - Change.

03 13B 03

Front Wheel Drive Arm and Lever - Change.

6.7

03 13B 04

Main Gear Shift, Range Gear Shift Rail, Fork - Change.

6.3

1.2

FIG 3-14A

SHIFT LEVER & FORK ⑤

③

② ①

④

①

④

Operation Code

Op. Code:03 14A Shift Lever & Fork

②

②

Flat Time

03 14A 01

Grip - Change.

0.1

03 14A 02

GSP,PTO, Gear Shift Lever - Change.

1.2

03 14A 03

PTO Gear Shift Rail. Fork - Change.

3.4

03 14A 04

GSP Select Lever - Change.

4.6

03 14A 05

PTO Lever – Change.

3.2

FIG 3-14B

SHIFT LEVER & FORK

③ ②

④ ③ ① ② ② Operation Code

Op. Code:03 14B Shift Lever & Fork

Flat Time

03 14B 01

Grip - Change.

0.1

03 14B 02

PTO Gear Shift Lever - Change.

1.2

03 14B 03

PTO Gear Shift Rail. Fork - Change.

3.4

03 14B 04

PTO Select Lever - Change.

3.2

FIG 3-14C

SHIFT LEVER & FORK ①

①

② Operation Code

Op. Code:03 14C Shift Lever & Fork

Flat Time

03 14C 01

Rail Cap and Rail Fixing Bolt - Change.

0.2

03 14C 02

Oil Ring - Change.

0.4

FIG 3-15

MID PTO SHAFT & LEVER ③

①

②

③

② ③ ②

Operation Code

Op. Code:03 150 Mid PTO Shaft & Lever

Flat Time

03 150 01

Front Wheel Drive Lever and Middle PTO Rod - Change.

0.1

03 150 02

PTO Arm - Change.

0.3

03 150 03

Middle PTO Lever and Case. Gear - Change.

1.1

FIG 4-1A

DIFF - LOCK

①

③ ②

④

Operation Code

④

Op. Code:04 1A0 Diff - Lock

Flat Time

04 1A0 01

Differential Fixing Pedal - Change.

0.3

04 1A0 02

Differential Fixing Lever - Change.

1.2

04 1A0 03

Differential Fixing Fork - Change.

2.9

04 1A0 04

Differential Supporter and Holder - Change.

6.6

FIG 4-1B

DIFF - LOCK

①

②

Operation Code

②

Op. Code:04 1B0 Diff - Lock

Flat Time

04 1B0 01

Differential Fixing Fork - Change.

2.9

04 1B0 02

Differential Supporter and Holder - Change.

6.6

FIG 4-1C

DIFF - LOCK ②

①

③

Operation Code

③

Op. Code:04 1C0 Diff - Lock

Flat Time

04 1C0 01

Differential Fixing Pedal - Change.

0.1

04 1C0 02

Differential Fixing Lever and Fork - Change.

2.9

04 1C0 03

Differential Supporter and Holder - Change.

6.6

FIG 4-2

REAR DIFFERENTIAL

â‘

Operation Code 04 200 01

Op. Code:04 200 Rear Differential Differential Assembly - Change.

Flat Time 6.6

FIG 5-1

FRONT AXLE ASSY

â‘

Operation Code 05 100 01

Op. Code:05 100 Front Axle Assy Front Axle Assembly - Change.

Flat Time 1.3

FIG 5-2

FRONT AXLE CASE ①

②

③ ⑥ ① ③

④

⑤ Operation Code

⑦

Op. Code:05 200 Front Axle Case

Flat Time

05 200 01

Air Breather and Grease Nipple - Change.

0.1

05 200 02

Front Axle Fixing Bracket (Rear) - Change.

0.7

05 200 03

Bearing Holder and Pinion Shaft - Change.

1.3

05 200 04

Front Axle Fixing Bracket (Front) - Change.

0.3

05 200 05

Front Axle Fixing Holder (Front) - Change.

0.8

05 200 06

Oil Ring and Front Axle Case (RH) - Change.

1.2

05 200 07

Oil Ring and Front Axle Case (LH) - Change.

3.2

FIG 5-3

FRONT DIFFERENTIAL

â‘

Operation Code 05 300 01

Op. Code:05 300 Front Differential Front Axle Pinion Differential - Change.

Flat Time 3.7

FIG 5-4A

FRONT AXLE CASE(RH) ① ②

③

④ ② ⑤ ⑦ ⑥

Operation Code

⑧

Op. Code:050 4A0 Front Axle Case (RH)

Flat Time

05 4A0 01

Grease Nipple - Change.

0.1

05 4A0 02

Arm and Holder - Change.

0.2

05 4A0 03

Oil Ring - Change.

0.5

05 4A0 04

King Pin Case - Change.

1.8

05 4A0 05

King Pin Group Seal - Change.

1.0

05 4A0 06

Gear Case Oil Ring - Change.

0.7

05 4A0 07

Gear Case (RH) and Range Bushing - Change.

1.8

50 4A0 08

Case Cover – Change.

0.3

FIG 5-4B

FRONT AXLE CASE(RH) ① ② ④ ③

②

⑤ ⑦ ⑧

⑥ Operation Code

Op. Code:05 4B0 Front Axle Case (RH)

Flat Time

05 4B0 01

Grease Nipple - Change.

0.1

05 4B0 02

Arm and Holder - Change.

0.2

05 4B0 03

Oil Ring - Change.

0.5

05 4B0 04

King Pin Case - Change.

1.8

05 4B0 05

King Pin Group Seal - Change.

1.0

05 4B0 06

Gear Case Oil Ring - Change.

0.7

05 4B0 07

Gear Case (RH) and Range Bushing - Change.

1.8

50 4B0 08

Case Cover - Change.

0.3

FIG 5-5

FRONT AXLE CASE

③

④

①

②

Operation Code

Op. Code:05 500 Front Axle Case

Flat Time

05 500 01

Axle and Seal - Change.

1.1

05 500 02

King Pin Shaft - Change.

1.5

05 500 03

Bevel Gear - Change.

0.8

05 500 04

Differential Shaft - Change.

1.0

FIG 5-6A

FRONT & REAR WHEEL(TIRE)

① ③ ②

③

Operation Code

Op. Code:05 6A0 Front & Rear Wheel (Tire)

Flat Time

05 6A0 01

Rear Wheel Rim Disc - Change.

0.3

05 6A0 02

Tire and Tube - Change.

0.6

05 6A0 03

Rim - Change.

0.8

FIG 5-6B

FRONT & REAR WHEEL(TIRE)

①

②

Operation Code

Op. Code:05 6B0 Front & Rear Wheel (Tire)

Flat Time

05 6B0 01

Rim Disc - Change.

0.3

05 6B0 02

Rear Wheel Rim - Change.

0.8

FIG 5-7

REAR AXLE

③

①

Operation Code

②

Op. Code:05 700 Rear Axle

Flat Time

05 700 01

Final Drive Case Assembly (LH,RH) - Change.

1.4

05 700 02

Final Drive Pinion and Brake Disc - Change.

1.5

05 700 03

Case and Axle. oil Seal - Change.

1.8

FIG 6-1

TIE ROD

①

②

①

Operation Code

Op. Code:06 100 Tie Rod

Flat Time

06 100 01

End Ball - Change.

0.2

06 100 02

Rod - Change.

0.3

FIG 6-2A

STEERING CYLINDER & LINES ⑦ FIG.9-3A~E

⑤ ④

③

⑥

⑤ ①

Operation Code

②

Op. Code:06 2A0 Steering Cylinder & Lines

Flat Time

06 2A0 01

Steering Cylinder Assembly - Change.

0.2

06 2A0 02

Steering Cylinder Oil Seal - Change.

0.5

06 2A0 03

Steering Hydraulic Hose - Change.

0.6

06 2A0 04

Steering Drain Hose - Change.

0.5

06 2A0 05

Steering Hydraulic Pump - Change.

0.8

06 2A0 06

Drain Pipe Assembly - Change.

0.3

06 2A0 07

Steering Unit - Change.

1.3

FIG6-2B

STEERING CYLINDER & LINES ⑥ ⑤

④

③

⑤ ①

Operation Code

②

Op. Code:06 2B0 Steering Cylinder & Lines

Flat Time

06 2B0 01

Steering Cylinder Assembly - Change.

0.2

06 2B0 02

Steering Cylinder Oil Seal - Change.

0.5

06 2B0 03

Steering Hydraulic Hose - Change.

0.6

06 2B0 04

Steering Drain Hose - Change.

0.5

06 2B0 05

Steering Hydraulic Pump - Change.

0.8

06 2B0 06

Steering Unit - Change.

1.3

FIG 6-3

STEERING CYLINDER & COLUMN

①

①

②

③

Operation Code

Op. Code:06 300 Steering Cylinder & Column

Flat Time

06 300 01

Steering Wheel - Change.

0.1

06 300 02

Steering Column - Change.

1.2

06 300 03

Steering Unit - Change.

1.3

FIG 6-4

COOLER ④

④ ⑦

① ⑥ ①

③ ⑤ ②

Operation Code

Op. Code:06 400 Steering Cylinder & Column

Flat Time

06 400 01

Cooler and Union Hose - Change.

0.4

06 400 02

Pipe - Change.

1.5

06 400 03

Cooler Supporter - Change.

0.4

06 400 04

HST Hydraulic Pipe - Change.

2.9

06 400 05

Suction Pipe - Change

1.6

06 400 06

Filter Body - Change.

0.3

06 400 07

HST Oil Filter - Change.

0.1

FIG 6-6

BRAKE

②

②

①

Operation Code

①

② Op. Code:06 600 Brake

Flat Time

06 600 01

Brake Lever - Change.

0.5

06 600 02

Brake Disc and Arm - Change.

1.5

FIG 6-7A

BRAKE PEDAL ④ ③

①

③

①

④ ②

⑤

①

Operation Code

⑥

Op. Code:06 7A0 Brake Pedal

Flat Time

06 7A0 01

Brake Rod (Rear) - Change.

0.1

06 7A0 02

Brake Rod (Front) - Change.

0.4

06 7A0 03

Brake Rod Fixing Shaft - Change.

0.5

06 7A0 04

Brake Shaft Range Bushing - Change.

0.7

06 7A0 05

Brake Pedal - Change.

0.3

06 7A0 06

Brake 아 Arm - Change.

0.2

FIG 6-7B

BRAKE PEDAL

① ⑤

②

①

④

② ④

⑥

③ ①

Operation Code

Op. Code:06 7B0 Brake Pedal

Flat Time

06 7B0 01

Brake Rod (Rear) - Change.

0.1

06 7B0 02

Brake Rod (Front) - Change.

0.4

06 7B0 03

Brake Rod Fixing Shaft - Change.

0.5

06 7B0 04

Brake Shaft Range Bushing - Change.

0.7

06 7B0 05

Brake Pedal - Change.

0.3

06 7B0 06

Brake 아 Arm - Change.

0.2

FIG 6-8A

PARKING BRAKE PEDAL

②

①

Operation Code

Op. Code:06 8A0 Parking Brake Pedal

Flat Time

06 8A0 01

Parking Brake Wire - Change.

1.1

06 8A0 02

Parking Brake Hand Lever - Change.

1.2

FIG 6-8B

PARKING BRAKE PEDAL

③

②

① ④ ③ Operation Code

Op. Code:06 8B0 Parking Brake Pedal

Flat Time

06 8B0 01

Parking Brake Wire - Change.

1.1

06 8B0 02

Parking Brake Hand Lever - Change.

1.2

06 8B0 03

Brake Rod and Arm - Change.

0.1

06 8B0 04

Brake Shaft - Change.

0.5

FIG 8-1A

ELCETRICAL WIRING ⑦

④ ⑤

③

①

⑥ ①

②

① Operation Code

Op. Code:08 1A0 Electrical Wiring

Flat Time

08 1A0 01

Horn, Relay ,Lamp - Change.

0.1

08 1A0 02

Head Lamp Electric Cable - Change.

0.3

08 1A0 03

Engine Electric Cable - Change.

0.4

08 1A0 04

Main Electric Cable - Change.

0.7

08 1A0 05

Rear Electric Cable - Change.

1.2

08 1A0 06

Quick Turn Electric Cable - Change.

0.3

08 1A0 07

EHD Electric Cable - Change.

0.2

FIG 8-1B

ELCETRICAL WIRING

①

③

②

Operation Code

Op. Code:08 1A0 Electrical Wiring

Flat Time

08 1B0 01

Auto Leveler controler - Change.

0.2

08 1B0 02

Auto Leveler Electric Cable - Change.

0.5

08 1B0 03

Slope Censor - Change.

0.6

FIG 8-2

WATER PUMP & THERMOSTAT

â‘

Operation Code 08 200 01

Op. Code:08 200 Battery Battery.(+)(-) Cable - Rep. .

Flat Time 0.1

FIG 8-3A-1

INSTRUMENT PANEL ② ③

③ ②

②

① ②

Operation Code

①

Op. Code:08 3A1 Instrument Panel

Flat Time

08 3A1 01

Emergency Switch and Safety Switch - Change.

0.1

08 3A1 02

Relay and Switch - Change.

0.2

08 3A1 03

Dashboard and Fuse Box - Change.

0.3

FIG 8-3A-2

INSTRUMENT PANEL

②

①

①

Operation Code

②

Op. Code:08 3A2 Instrument Panel

Flat Time

08 3A2 01

Quick Turn Switch and 7-pole Connector - Change.

0.1

08 3A2 02

PTO Switch - Change.

0.2

FIG 8-3B-1

INSTRUMENT PANEL

②

③

②

①

① ② Operation Code

Op. Code:08 3B1 Instrument Panel

Flat Time

08 3B1 01

Emergency Switch and Safety Switch - Change.

0.1

08 3B1 02

Relay and Switch ,Fuse Box - Change.

0.2

08 3B1 03

Dashboard - Change.

0.3

FIG 8-3B-2

INSTRUMENT PANEL

①

①

② ③

Operation Code

Op. Code:08 3B2 Instrument Panel

Flat Time

08 3B2 01

Quick Turn Switch and 7-pole Connector - Change.

0.1

08 3B2 02

Switch - Change.

0.2

08 3B2 03

Neutral Switch - Change.

0.3

FIG 8-4

LAMP

â‘

Operation Code 08 400 01

Op. Code:08 400 Lamp Lamp - Change.

Flat Time 0.1

FIG 9-1A

HYDRAULIC HOUSING ① ② ①

① ①

②

③ ②

Operation Code

Op. Code:09 1A0 Hydraulic Housing

①

Flat Time

09 1A0 01

Lift Arm - Change.

0.2

09 1A0 02

Lift Shaft - Change.

3.0

09 1A0 03

Hydraulic Housing Case - Change.

3.4

FIG 9-1B

HYDRAULIC HOUSING

② ① ②

③ ① ② Operation Code

Op. Code:09 1B0 Hydraulic Housing

Flat Time

09 1B0 01

Lift Arm - Change.

0.2

09 1B0 02

Lift Shaft - Change.

3.0

09 1B0 03

Hydraulic Housing Case - Change.

3.4

FIG 9-2

LIFT CONTROL VALVE & LINK

FIG.9-1-13

①

②

Operation Code

Op. Code:09 200 Lift Control Valve & Link

Flat Time

09 200 01

Link, Spring, Arm - Change.

2.7

09 200 02

Control Valve - Change.

2.8

FIG 9-3A

TM CONTROL VALVE

②

①

③

① Operation Code

Op. Code:09 3A0 TM Control Valve

Flat Time

09 3A0 01

Joint, Sequence Valve, Solenoid Valve - Change.

0.2

09 3A0 02

Lubrication .Clutch Pipe - Change.

1.2

09 3A0 03

PTO Valve Assembly - Change.

0.5

FIG 9-3B

TM CONTROL VALVE ③ ①

① ②

Operation Code

Op. Code:09 3B0 TM Control Valve

Flat Time

09 3B0 01

Joint, Sequence Valve, solenoid Valve - Change.

0.2

09 3B0 02

Quick Turn. 4WD Pipe - Change.

0.3

09 3B0 03

Quick Turn. Sequence Valve - Change.

0.5

FIG 9-3C

TM CONTROL VALVE ③

② ①

① ④

Operation Code

Op. Code:09 3C0 TM Control Valve

Flat Time

09 3C0 01

Joint, Sequence Valve, Solenoid Valve - Change.

0.2

09 3C0 02

Clutch, Greasing Pipe - Change.

1.2

09 3C0 03

EHD Pipe - Change.

1.3

09 3C0 04

Quick Turn. Sequence Valve - Change.

0.5

FIG 9-3D

TM CONTROL VALVE

②

①

④

① ③

Operation Code

Op. Code:09 3D0 TM Control Valve

Flat Time

09 3D0 01

Joint, Sequence Valve, Solenoid Valve - Change.

0.2

09 3D0 02

Clutch, Greasing Pipe - Change.

1.2

09 3D0 03

Quick Turn,4 Wheel Pipe - Change.

0.3

09 3D0 04

Quick Turn. Sequence Valve - Change.

0.5

FIG 9-3E

TM CONTROL VALVE ④ ②

①

⑤

① ③ Operation Code

Op. Code:09 3E0 TM Control Valve

Flat Time

09 3E0 01

Joint, EHD. Sequence Valve, Solenoid Valve - Change.

0.2

09 3E0 02

Clutch, Greasing Pipe - Change.

1.2

09 3E0 03

Quick Turn,4 Wheel Pipe - Change.

0.3

09 3E0 04

EHD Pipe - Change.

1.3

09 3E0 05

Quick Turn. Sequence Valve - Change.

0.5

FIG 9-3F

TM CONTROL VALVE

③ ①

①

②

Operation Code

Op. Code:09 3F0 TM Control Valve

Flat Time

09 3F0 01

Reducing Valve. Sequence Valve, Solenoid Valve - Change.

0.2

09 3F0 02

PTO Valve Block - Change.

0.5

09 3F0 03

PTO Clutch, Greasing Pipe - Change.

1.2

FIG 9-4A

FRONT OUTLET & LOADER VALAE

①

Operation Code

Op. Code:09 4A0 Front Outlet & Loader Valve

②

Flat Time

09 4A0 01

Plug and Relief Valve - Change.

0.1

09 4A0 02

Front Remote Valve Block - Change.

0.2

FIG 9-4B

FRONT OUTLET & LOADER VALAE

â‘

Operation Code 09 4B0 01

Op. Code:09 4B0 Front Outlet & Loader Valve Joystick Valve Assembly - Change.

Flat Time 0.5

FIG 9-5A

HYDRAULIC LINES

③

①

⑤

FIG.9-4A

② ⑤

⑥ FIG.6-2A,B-9

④

⑤

⑥ ④

⑤ ④

Operation Code

Op. Code:09 5A0 Hydraulic Lines

Flat Time

09 5A0 01

Hydraulic Filter (Inc. Oil Change) - Change.

0.4

09 5A0 02

Front High Pressure Pipe Assembly - Change.

0.2

09 5A0 03

0.3

09 5A0 04

Middle High Pressure Pipe Assembly, Drain Pipe Assembly - Change.

Front Inlet Pipe -Change.

09 5A0 05

Rear Inlet Pipe - Change.

0.5

09 5A0 06

Hydraulic Pump - Change.

0.4

0.2

FIG 9-5B

HYDRAULIC LINES FIG.9-4B

③ ②

⑤ ①

⑥

④

FIG.6-2-8

④ ⑤

⑥ ④

⑤ ④

Operation Code

Op. Code:09 5B0 Hydraulic Lines

Flat Time

09 5B0 01

Hydraulic Filter (Inc. Oil Change) - Change.

0.4

09 5B0 02

Front High Pressure Pipe Assembly - Change.

0.2

09 5B0 03

0.3

09 5B0 04

Middle High Pressure Pipe Assembly, Drain Pipe Assembly - Change.

Front Inlet Pipe - Change.

09 5B0 05

Rear Inlet Pipe - Change.

0.5

09 5B0 06

Hydraulic Pump - Change.

0.4

0.2

FIG 9-5C

HYDRAULIC LINES ③

⑦ FIG.9-3F

① ⑤

FIG.9-4A

②

④

⑥ FIG.6-2A,B-9

⑥ ④

④

④

⑤ ④

Operation Code

Op. Code:09 5C0 Hydraulic Lines

Flat Time

09 5C0 01

Hydraulic Filter (Inc. Oil Change) - Change.

0.4

09 5C0 02

Front High Pressure Pipe Assembly - Change.

0.2

09 5C0 03

0.3

09 5C0 04

Middle High Pressure Pipe Assembly, Drain Pipe Assembly - Change.

Front Inlet Pipe - Change.

09 5C0 05

Rear Inlet Pipe - Change.

0.5

09 5C0 06

Hydraulic Pump - Change.

0.4

09 5C0 07

PTO output Pipe - Change.

0.6

0.2

FIG 9-5D

HYDRAULIC LINES ③

FIG.9-4B

⑦ FIG.9-3F

② ⑤ ① ④

⑥ FIG.6-2-8

④

⑥

④

④

⑤ ④

Operation Code

Op. Code:09 5D0 Hydraulic Lines

Flat Time

09 5D0 01

Hydraulic Filter (Inc. Oil Change ) - Change.

0.4

09 5D0 02

Front High Pressure Pipe Assembly - Change.

0.2

09 5D0 03

0.3

90 5D0 04

Middle High Pressure Pipe Assembly, Drain Pipe Assembly - Change.

Front Inlet Pipe - Change.

09 5D0 05

Rear Inlet Pipe - Change.

0.5

09 5D0 06

Hydraulic Pump - Change.

0.4

09 5D0 07

PTO Output Pipe - Change.

0.6

0.2

FIG 9-6

HYDRAULIC LINKAGE

①

①

FIG.9-10

FIG.9-4~5

②

Operation Code

Op. Code:09 600 Hydraulic Linkage

Flat Time

09 600 01

Link and Spring - Change.

0.1

09 600 02

Draft Control Link and Plate - Change.

2.8

FIG9-7

HYDRAULIC CONTROL LEVER

① ① ③

②

③ ④

Operation Code

Op. Code:09 700 Hydraulic Control Lever

Flat Time

09 700 01

Hydraulic Lever Grip - Change.

0.1

09 700 02

Hydraulic Lever Guide - Change.

0.2

09 700 03

Arm and Friction Plate - Change.

1.3

09 700 04

Position Control Shaft and Draft Control Shaft - Change.

3.0

FIG 9-8

HYDRAULIC CYLINDER

③ ① ②

④ FIG.9-1~13

Operation Code

Op. Code:09 800 Hydraulic Cylinder

Flat Time

09 800 01

Safety Valve and Drop speed Knob - Change.

0.1

09 800 02

Drop Speed Control Valve - Change.

0.3

09 800 03

Cylinder Safety Valve - Change.

0.4

09 800 04

Hydraulic Cylinder and Piston - Change.

2.9

FIG 9-9A

REMOTE CONTROL VALVE & LINE

①

①

② ① ③ ④ ③

Operation Code

Op. Code:09 9A0 Remote Control Valve & Line

Flat Time

09 9A0 01

Coupling and Auxiliary Hydraulic Lever - Change.

0.1

09 9A0 02

Hydraulic Pipe Bracket - Change.

0.3

09 9A0 03

Auxiliary Hydraulic Pipe Assembly - Change.

1.3

09 9A0 04

Auxiliary Hydraulic Valve and Fixing Bracket - Change.

1.5

FIG 9-9B

REMOTE CONTROL VALVE & LINE ①

①

② ①

③

④ ③

Operation Code

Op. Code:090 9B0 Remote Control Valve & Line

Flat Time

09 9B0 01

Coupling and Auxiliary Hydraulic Lever - Change.

0.1

09 9B0 02

Hydraulic Pipe Bracket - Change.

0.3

09 9B0 03

Auxiliary Hydraulic Pipe Assembly - Change.

1.3

09 9B0 04

Auxiliary Hydraulic Valve and Fixing Bracket - Change.

1.5

FIG 9-9C

REMOTE CONTROL VALVE & LINE ① ①

②

③

③

①

④ ③

Operation Code

Op. Code:09 9C0 Remote Control Valve & Line

Flat Time

09 9C0 01

Coupling and Auxiliary Hydraulic Lever - Change.

0.1

09 9C0 02

Hydraulic Pipe Bracket - Change.

0.3

09 9C0 03

Auxiliary Hydraulic Pipe Assembly - Change.

1.3

090 9C0 04 Auxiliary Hydraulic Valve and Fixing Bracket - Change.

1.5

FIG9-10A

UPPER LINK BRACKET

â‘

Operation Code 09 10A 01

Op. Code:09 10A Upper Link Bracket Upper Link Bracket - Change.

Flat Time 0.2

FIG 9-10B

UPPER LINK BRACKET

â‘

Operation Code 09 10B 01

Op. Code:09 10B Upper Link Bracket Upper Link Bracket - Change.

Flat Time 0.1

FIG 9-11A

DRAWBAR HITCH

â‘

Operation Code 09 11A 01

Op. Code:09 11A Drawbar Hitch Drawbar Hitch - Change.

Flat Time 0.1

FIG 9-11B

DRAWBAR HITCH

â‘

Operation Code 09 11B 01

Op. Code:09 11B Drawbar Hitch Drawbar Hitch - Change.

Flat Time 0.1

FIG 9-11C

DRAWBAR HITCH

①

①

Operation Code 09 11C 01

Op. Code:09 11C Drawbar Hitch Drawbar Hitch - Change.

Flat Time 0.1

FIG 9-12A

UPPER & LOWER LINK

① ①

①

②

①

②

Operation Code

Op. Code:09 12A Upper & Lower Link

Flat Time

09 12A 01

Lower Link . Upper Link - Change.

0.1

09 12A 02

Lower Link Fixing Bracket - Change.

0.2

FIG 9-12B

UPPER & LOWER LINK ①

① ①

②

①

② Operation Code

Op. Code:09 12B Upper & Lower Link

Flat Time

09 12B 01

Lower Link . Upper Link - Change.

0.1

09 12B 02

Lower Link Fixing Bracket - Change.

0.2

FIG 9-13A

LIFT ROD

②

②

①

Operation Code

Op. Code:09 13A Lift Rod

Flat Time

09 13A 01

Lift Rod Assembly - Change.

0.1

09 13A 02

Lift Rod -Change.

0.2

FIG 9-13B

LIFT ROD

② ①

① ③

Operation Code

Op. Code:09 13B Lift Rod

Flat Time

09 13B 01

Lift Rod Assembly (LH) and Rod. Potential Meter - Change.

0.1

09 13B 02

Lift Cylinder (RH) - Change.

0.2

09 13B 03

Lift Cylinder Oil Seal - Change.

0.5

FIG 9-14

CHECK LINK

①

①

①

Operation Code 09 140 01

Op. Code:09 140 Check Link Check Link - Change.

Flat Time 0.1

FIG 9-15

AUTO LEVELING HYDRAULIC LINE ④

②

⑤

① ①

④

③ ① ② ⑥

Operation Code

Op. Code:09 150 Auto Leveling Hydraulic Line

Flat Time

09 150 01

Auto Leveler Hydraulic Hose and Solenoid Valve - Change.

0.1

09 150 02

0.3

09 150 03

Auto Leveler Filter and Auto Leveler Valve Assembly - Change.

Auto Leveler Valve Block - Change.

09 150 04

Input Pipe - Change.

0.5

09 150 05

Valve Outlet Pipe - Change.

1.2

09 150 06

Filter Input Pipe - Change.

0.4

0.4

FIG 10-1A

HOOD ①

①

② ③

① ③ ①

① ②

③

① ③ ①

Operation Code

④

Op. Code:10 1A0 Hood

Flat Time

10 1A0 01

Gas Cylinder and Cover - Change.

0.1

10 1A0 02

Head Lamp and Hood Assembly - Change.

0.2

10 1A0 03

Body Panel and Grille - Change.

0.3

10 1A0 04

Pedal Frame - Change.

2.4

FIG 10-4A.B

SEAT

①

① ②

Operation Code

Op. Code:10 4AB Oil System

Flat Time

10 4AB 01

Seat and Seat Belt - Change.

0.1

10 4AB 02

Seat Belt - Change.

0.2

FIG 10-2A.B

STEP ② ①③

①

① ③

③ ② ① ②

Operation Code

③

Op. Code:10 2AB Step

①

Flat Time

10 2AB 01

Guide Frame - Change.

0.1

10 2AB 02

Mat and Front Mountain Bracket - Change.

0.2

10 2AB 03

Rear Mountain Straddle - Change.

0.4

FIG 10-14-1

FENDER ①

①

①

④ ② ③

①

① ①

① ③

②

Operation Code

Op. Code10 141 Fender

Flat Time

10 141 01

Mud Guard and Knob - Change.

0.1

10 141 02

Lever Guide and Fender Suspension - Change.

0.2

10 141 03

Fender - Change.

0.3

10 141 04

Center Cover - Change.

1.1

FIG 10-15A

ROPS

①

②

② ③ ③

Operation Code

Op. Code10 15A ROPS

Flat Time

10 15A 01

Rear ROPS Upper Frame - Change.

0.2

10 15A 02

Rear ROPS Middle Frame - Change.

0.3

10 15A 03

Rear ROPS Lower Frame - Change.

0.5

FIG 10-15B

ROPS ①

① ④

② ④

③ ③ Operation Code

Op. Code10 15B ROPS

Flat Time

10 15B 01

Front ROPS Upper Frame - Change.

0.1

10 15B 02

Connection Frame - Change.

0.2

10 15B 03

Front ROPS Lower Frame - Change.

0.3

10 15B 04

Rear ROPS Lower Frame - Change.

0.4