Manitowoc MLC300 MLC650 Crane Service Tool Operation Manual PDF

Crane Service Tool (CST) Crane Operation Software Installation Tool (MLC300 & MLC650)

Manitowoc

Published 04-19-16

© 2016 Manitowoc.

Due to continuing product innovation, specifications in this manual are subject to change without notice.

THE ORIGINAL LANGUAGE OF THIS PUBLICATION IS ENGLISH

Published 04-19-16

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TABLE OF CONTENTS

See end of this manual for Alphabetical Index SECTION 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Introduction General Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 Hardware Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 Recommended Software. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 Reference Material . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 Contact Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 List of Acronyms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2

SECTION 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Crane Service Tool (CST) Program Crane Service Tool (CST) Program Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1 Crane Service Tool (CST) License Keys. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1 Levels of Access . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2 Periodic Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2 Uninstalling the CST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2

SECTION 3 . . . . . . . . . . . . . . . . . . . . . . Laptop Computer-to-Crane CAN Connection General Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1 Computer-to-Crane Connection Using Switch Box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2 Computer-to-Crane Connection Using CAN Bus Programming Harness . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3

SECTION 4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . CST Functions and Menus CST Main Window. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1 Auto Detect Function. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1 Automatic Diagnosis Function. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1 Reselect Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1 File Menu. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1 View Menu. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2 Show Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2 Edit Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2 Tools Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2 Settings Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3 Device. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3 Auto Detect. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3 Flash Client. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4 Initial Language . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4 Color Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4 Tool Bars Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4 Window Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5 Help Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5

SECTION 5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . CST Find Function Special characters and their Meanings: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1

SECTION 6 . . . . . . . . . . . . . . . . . . . . . . . . Monitor and Troubleshoot Crane Systems Monitoring the Crane Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1 Troubleshooting Crane Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2 Error Code Viewer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2

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SECTION 7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Installing Crane Software Hex Files . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1 Flashing the Crane Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1 Updating Software on Operator Display Modules (ODM) and Rated Capacity Display Modules (RDM) . 7-2 Installing Software on an unprogrammed Operator Display Modules (ODM) and Rated Capacity  Display Modules (RDM). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-3 Setting the Time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-4 Documentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-4

SECTION 8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Glossary of Terms CAN Bus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1 CAN Bus Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1 CCS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1 CST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1 EEPROM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1 Error Code . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1 Flashing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1 Hex Files . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1 kBit/s . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1 License Keys . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1 Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1 ODM. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1 PDO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1 PEAK Adapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1 QT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1 RDM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1 Splash Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1 Switch Box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1 Vehicle Bus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1

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SECTION 1 INTRODUCTION

1

TABLE OF CONTENTS General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 Hardware Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 Recommended Software . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 Reference Material . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 Safety. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 Contact Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 List of Acronyms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2

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INTRODUCTION

SECTION 1 INTRODUCTION GENERAL INFORMATION

RECOMMENDED SOFTWARE

This publication provides a qualified service technician with instructions for the following:

The following program is recommended for installation and operation of the CST:

•

Installation and operation of the Crane Service Tool (CST).

•

•

Configuration of the operator display module (ODM) and rated capacity display module (RDM)

•

Flashing crane CAN Bus modules

•

Guidelines for proper disposal of sensitive files and documents

•

Training Bulletin TB11-03

•

MLC_300_CSM_CTR235-07

An appropriate level of certification is required to perform the procedures described in this manual. To obtain the appropriate training, a certification class can be arranged by contacting the Manitowoc Crane Care Lattice Team. (See "Contact Information" on page 1-1.)

•

MLC_650_CSM_CTR229-06

•

F2267—MLC650 Main Display Operation

•

F2269—RCL/RCI Display Operation

•

F2272—MLC300 Main Display Operation

HARDWARE REQUIREMENTS

•

Form 00SVFM045

Minimum requirements to run the CST program are as follows:

SAFETY

•

Windows 7 Professional OS with service pack 1 or higher

•

Pentium 4 processor

•

2GB of RAM (4GB recommended)

•

PEAK Adapter (see Figure 3-3)

•

CAN Bus Harness (see Figure 3-2)

•

Switch Box and (see Figure 3-1)

•

CAN extension cable (if using switch box)

WinZip7

REFERENCE MATERIAL The following publications contain information that is directly related to information within this document.

WARNING All operations detailed in this document are to be performed by a qualified technician only. Improper or incorrect loading of crane software can cause serious damage to the machine and endanger lives.

CONTACT INFORMATION To contact the Manitowoc Crane Care Lattice Team, use one of the following: Phone:1-888-499-7278 Email: latticeteam@manitowoc.com

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LIST OF ACRONYMS Table 1-1

JOG

Jog Dial Control

Module

Control device used on a CCS system

Node

Control device used on CAN and EPIC systems

CAN Bus

Controller Area Network Bus

ODM

Operator Display Module

CCM

Crane Control Module

PDO

Process Data Object

CCS

Crane Control System

POST

Power On Self Test

CST

Crane Service Tool

RCL

Range Capacity Limiter

ECM

Engine Control Module

RCI

Range Capacity Indicator

EEPROM

Electronically Erasable Programmable ReadOnly Memory

RCV

Remote Receiver Module

RDM

Rated Capacity Display Module

EPIC

Electronic Process Independent Control

SCM

Safety (or Small) Control Module

IOL

Input/Output Large

SWG

Swing Module

IOS

Input/Output Small

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SECTION 2 CRANE SERVICE TOOL (CST) PROGRAM TABLE OF CONTENTS Crane Service Tool (CST) Program Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1 Crane Service Tool (CST) License Keys . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1 Levels of Access . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2 Periodic Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2 Uninstalling the CST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2

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CRANE SERVICE TOOL (CST) PROGRAM

SECTION 2 CRANE SERVICE TOOL (CST) PROGRAM CRANE SERVICE TOOL (CST) PROGRAM INSTALLATION NOTE:

CRANE SERVICE TOOL (CST) LICENSE KEYS

The CST program can be obtained from the Manitowoc Crane Care Lattice Team. (See "Contact Information" on page 1-1.)

Install the CST program as follows: 1.

Run CSTInstaller.exe file to begin the installation.

2.

Select Next to continue.

3.

Select Install to continue.

NOTE:

4.

The CST program destination folder will default to C:\Users\userprofile\CraneServiceTool\bin for Windows 7 OS users.

Select Close to complete installation.

Item Description 1

Generate Footprint

2

Delete Column

3

Delete Checked Keys

4

New Key Field

5

Enter Key

FIGURE 2-1

See Figure 2-1 for the following procedure: The CST will not be fully operational until a software key is obtained from the Manitowoc Crane Care Lattice Team and is entered into the CST program.

Obtain and enter software license keys as follows:

Manitowoc

1.

Open the CST program.

2.

Select the Settings tab on the tool bar, then select Key management from the drop-down menu.

3.

Select Generate footprint (1).

4.

Select I agree when prompted.

5.

Select Okay.

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CRANE SERVICE TOOL (CST) PROGRAM

6.

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Open a new e-mail and paste the generated footprint in the text field. Include your name, company, position held, and a brief explanation of tasks to be performed using the CST.

NOTE:

status. This level can be used for troubleshooting the crane functions.

•

Dealer Technician Level—In addition to the customer level permission, the dealer technician level of access allows the updating of the crane display software and flashing of crane modules.

•

Crane Care Technician Level—In addition to dealer technician level permission, the Crane Care technician has access to engineering level functions that may be necessary to correct an error in the field.

To paste the footprint, right click in the text field and select the paste option or use the Ctrl+V command.

This key set will only enable program functionality for the computer and user that generated the original footprint.

7.

Send the email to the Manitowoc Crane Care Lattice Team. (See “Contact Information”, on page 1-1.)

8.

When approved, the Manitowoc Crane Care Lattice Team will reply with a software license key set.

9.

Open the Key management window in the CST and copy/paste the newly obtained key set into the New key field (4).

PERIODIC MAINTENANCE The CST stores log files when used to keep a record of internal service tool information. Clear these logs monthly as follows to prevent an excess buildup of data files.

1.

Open windows explorer.

10. Select Enter key (5).

2.

Go to C:\Users\userprofile\CraneServiceTool\logs.

Remove a software license key as follows (see Figure 2-1):

3.

Delete all files contained within the logs folder.

NOTE:

1.

Check the box in the Delete column (2) of the current keys table.

2.

Select Delete checked keys (3).

UNINSTALLING THE CST

LEVELS OF ACCESS The assigned software key will permit an appropriate level of functionality within the CST program.

•

2-2

The shown file path is for Windows 7 OS only. If using a different version of Windows, the file path can be found at the top of the Show Error Log (see Figure 4-18) window within the CST.

Customer Level—The customer level of access grants permission to run the auto-detect and automatic diagnosis options for a read-only display of module

Uninstall the CST as follows: 1.

Open windows explorer.

2.

Go to C:\Users\userprofile\CraneServiceTool\bin.

3.

Run Uninstall.exe.

NOTE:

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The CST will not appear in the computer operating system’s add/remove programs window.

SECTION 3 LAPTOP COMPUTER-TO-CRANE CAN CONNECTION TABLE OF CONTENTS General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1 Computer-to-Crane Connection Using Switch Box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2 Computer-to-Crane Connection Using CAN Bus Programming Harness . . . . . . . . . . . . 3-3

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LAPTOP COMPUTER-TO-CRANE CAN CONNECTION

SECTION 3 LAPTOP COMPUTER-TO-CRANE CAN CONNECTION GENERAL INFORMATION

NOTE:

The laptop computer can be connected to the crane’s CAN Bus port by one of the following methods: •

Switch Box (part #03056586) (see Figure 3-1)

•

CAN Bus Programming Harness (part #81041599) (see Figure 3-2)

The PEAK adapter is supplied with a disk containing the software drives required for operation and instructions on how to install them.

To acquire a PEAK adapter, contact Manitowoc C r a n e C a r e L a t t i c e Te a m ( S e e “ C o n t a c t Information”, on page 1-1).

Item Description 1

Switch Box CAN Port

2

CAN Bus 15-Pin Connector

3

CAN Bus Select Dial

A PEAK adapter (part #90024264) (see Figure 3-3) is required to interface with the crane’s CAN Bus port.

FIGURE 3-3

FIGURE 3-1

If using the switch box, a male to female CAN extension cable (see Figure 3-4) is required to connect the PEAK adapter to the switch box CAN port (1, See Figure 3-1).

NOTE:

The CAN extension cable is made of a nineconductor ribbon cable, one male DE-9 ribbon connector, and one or more female DE-9 ribbon connectors. These items can be purchased at most electronic supply stores.

FIGURE 3-2 FIGURE 3-4

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LAPTOP COMPUTER-TO-CRANE CAN CONNECTION

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COMPUTER-TO-CRANE CONNECTION USING SWITCH BOX

Item Description 1

Right Console

2

CAN Bus Port Cover

3

Crane CAN Bus Port

4

Switch box 15-Pin CAN Connector

5

PEAK Adapter

6

CAN Extension Cable

7

Switch Box CAN Port

8

Laptop Computer

FIGURE 3-5 NOTE:

Ensure that all PEAK adapter drivers are installed on the laptop computer before attempting to connect to the crane.

5.

Insert the USB end of the PEAK adapter (5) into any valid USB port on the laptop computer (8).

NOTE:

Connect the laptop computer to the crane CAN Bus port using the switch box as follows (see Figure 3-5): 1.

Turn the crane power off.

2.

Connect the female end of the CAN extension cable (6) to the CAN port on the PEAK adapter (5). Connect the male end of the CAN extension cable to the switch box CAN port (7).

4.

3-2

A flashing red light on the PEAK adapter indicates that data is being sent to or received from the crane’s CAN Bus. 6.

Select the desired CAN Bus network using the lower dial labeled CAN on the switch box.

The RS232 dial and toggle switch on the switch box are not used when connecting to a CCS platform crane. The position of the toggle switch and RS232 dial are irrelevant.

•

Position 1 = CAN Bus B

•

Position 2 = CAN Bus A

•

Position 3 = CAN Bus C

Loosen the two cap screws on the CAN Bus port cover (2) and rotate cover 180º to the left.

•

Position 4 = CAN Bus D

•

Position 5 = CAN Bus J

NOTE:

3.

A solid red light on the PEAK adapter indicates there is successful communication with the laptop computer.

Connect the switch box 15-Pin CAN connector (4) to the crane CAN Bus port (3) located at the rear of the right console (1).

Published 04-19-16

F2276

LAPTOP COMPUTER-TO-CRANE CAN CONNECTION

COMPUTER-TO-CRANE CONNECTION USING CAN BUS PROGRAMMING HARNESS

Item Description

NOTE:

1

Right Console

2

CAN Bus Port Cover

3

Crane CAN Bus Port

4

15-Pin CAN Bus Harness Connector

5

CAN Bus Programming Harness Cable

6

PEAK Adapter

7

Laptop Computer

FIGURE 3-6

Ensure that all PEAK adapter drivers are installed before attempting to connect with the crane.

4.

Connect the laptop computer to the crane CAN Bus port using the CAN Bus programming harness as follows (see Figure 3-6):

Select one of the five CAN Bus programming harness cables that corresponds to the crane CAN Bus that the CST is to communicate with.

5.

Connect the selected CAN Bus programming harness cable (5) to the PEAK adapter (6).

NOTE:

6.

Insert the USB end of the PEAK adapter (6) into any valid USB port on the laptop computer (7).

Each cable of the CAN Bus programming harness corresponds to a different CAN Bus on the crane and is labeled accordingly.

1.

Turn the crane power off.

2.

Loosen the two cap screws on the CAN Bus port cover (2) and rotate cover 180º to the left.

3.

NOTE:

Connect the 15-Pin CAN Bus harness connector (4) of the CAN Bus programming harness to the crane CAN Bus port (3) located on the rear of the right console (1).

Manitowoc

Published 04-19-16

A solid red light on the PEAK adapter indicates there is successful communication with the laptop computer.

A flashing red light on the PEAK adapter indicates that data is being sent to or received from the crane’s CAN Bus.

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SECTION 4 CST FUNCTIONS AND MENUS TABLE OF CONTENTS CST Main Window . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1 Auto Detect Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1 Automatic Diagnosis Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1 Reselect Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1 File Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1 View Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2 Show Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2 Edit Menu. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2 Tools Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2 Settings Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2 Device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3 Auto Detect . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3 Flash Client . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3 Initial Language. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4 Color Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4 Tool Bars Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4 Window Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4 Help Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4

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CST FUNCTIONS AND MENUS

SECTION 4 CST FUNCTIONS AND MENUS CST MAIN WINDOW

AUTOMATIC DIAGNOSIS FUNCTION

FIGURE 4-3 When the crane make, model, and CAN Bus have been selected either using the Auto Detect function or being manually selected by the operator, run the Automatic diagnosis function by selecting the Automatic diagnosis icon located on the CST tool bar (see Figure 4-3).

Item Description 1

Current Crane Selection

2

Bus Status

3

Program Version

FIGURE 4-1

The CST main window (see Figure 4-1) displays important information at the top and in the lower right corner of the window.

The CST will generate a report on all modules controlled and monitored by the selected CAN Bus. To further troubleshoot a module that has generated an error code, select the hyperlink next to the item (see Figure 6-3) to bring up information relevant to that module component.

RESELECT FUNCTION

AUTO DETECT FUNCTION

FIGURE 4-4 FIGURE 4-2 The Auto Detect function will automatically identify and display the crane make, model, and currently connected CAN Bus. When identification is complete, the program is ready for diagnosing the currently connected crane CAN Bus.

When the Automatic diagnosis function is running, the operator may stop monitoring the CAN Bus by using the reselect function.

To stop monitoring the CAN Bus outputs, select the reselect icon located on the CST tool bar (see Figure 4-4).

NOTE:

To run the Auto Detect function, select the auto detect icon located on the CST tool bar (see Figure 4-2).

If the Auto Detect function fails, the CST will prompt the operator to manually select a make, model, and CAN Bus from a series of drop-down menus.

NOTE:

The operator must perform the reselect function before a different CAN Bus may be monitored.

Failing to do so can cause Bus errors and cause the crane to malfunction or stop functioning.

FILE MENU

If the crane make, model, and currently connected CAN Bus is unknown, contact Manitowoc Crane Care Lattice Team for assistance. (See “Contact Information”, on page 1-1.)

FIGURE 4-5

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The File menu provides a drop-down menu that allows the operator to open files, save files, print reports, and exit the program (see Figure 4-5).

VIEW MENU

The Edit menu provides a drop-down menu containing the Find function (see Figure 4-8). The Find function becomes active only when the View Data and/or View Modules windows are open.

The Find function allows the operator to search for specific items in the currently active windows (see “Special characters and their Meanings:”, on page 5-1).

TOOLS MENU

FIGURE 4-6 The View menu provides a drop-down menu of the following functions (see Figure 4-6): •

Data—Provides live data of all crane functions on the currently selected CAN Bus.

•

Modules—Provides live data from all crane modules on the currently selected CAN Bus.

•

Object Dictionary—Is for factory use only.

FIGURE 4-9 The Tools menu provides a drop-down menu containing the following submenus (see Figure 4-9): •

SHOW MENU

Diagnose: -

Automatic—Provides descriptions based on the fault code number. (Same function as Automatic diagnosis icon.) (See Auto Detect Function.)

-

Error Code Viewer—Allows the operator to manually input an error code generated by the crane to obtain more detailed information about the code. (See “Error Code Viewer”, on page 6-2.)

FIGURE 4-7 The Show menu provides a drop-down menu containing the Show Checked function (see Figure 4-7). The Show Checked function becomes active only when the View Data window is active.

•

Setup (dealer technician level or higher)—Electronically configures the CCM modules.

•

Flash:

The Show Checked function allows the operator to limit the displayed information in the View Data window to items that have been checked by the operator.

EDIT MENU

FIGURE 4-8

4-2

-

Set Serial Number (Crane Care technician level only)—Allows setting of the module serial number that CraneStar® will report.

-

Module (dealer technician level or higher)—Allows updating software of a module from a built-in hex file or from a hex file provided by Manitowoc Crane Care Lattice Team.

•

Settings (dealer technician level or higher)—Allows changing of the time stamp on the CCM and SCM modules. (See “Setting the Time”, on page 7-4.)

•

EEPROM (Crane Care technician level only)—Allows updating of the long-term parameter storage.

•

Testing—Is for factory use only.

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CST FUNCTIONS AND MENUS

SETTINGS MENU

Device

FIGURE 4-10 The Settings menu (see Figure 4-10) provides a drop-down menu containing the following sub-menus (accessible at all levels): •

Language—Allows selection of language used in the CST for current session.

•

Crane Model—Allows the manual selection of crane make, model, and CAN Bus.

•

Connection: -

Auto Detect—Automatically identifies the crane make, model, and CAN Bus. (Same function as Auto Detect icon.) (See Auto Detect Function.)

-

Reselect—Stops monitoring the currently selected CAN Bus. (Same function as Reselect icon.) (See Reselect Function.)

•

Font—Allows changing the program’s displayed font.

•

Capability—Allows viewing and changing the level of access. Changing the level of access is only permitted when a dealer or higher level of access is authorized.

•

Key management—Allows installing and removing the software access keys.

FIGURE 4-11 The Device tab (see Figure 4-11) allows selection of up to eight possible connections if more than one is connected to the laptop computer.

•

Local/Disconnected—Select to work within the CST while not currently connected to a crane. Provides limited functionality.

•

Basic Device #—Select the Basic Device number that corresponds with the number of laptop connections used. Basic Device 1 is the default.

Auto Detect

FIGURE 4-12

Preferences—The Program preferences window will appear containing the following tab selections:

•

Device

•

Auto Detect

The Auto Detect tab (see Figure 4-12) allows for adjustments of parameters that affect the behavior of the auto detect function.

•

Flash Client

•

•

Serial Port (not used)

•

Initial Language

•

Color Selection

•

EEPROM Editor Skips (not used)

Manitowoc

Auto Detect at program start—Runs the auto detect function immediately when the CST program starts.

NOTE:

Make sure the laptop is connected to the crane CAN Bus port and crane power is on before starting the CST program.

•

Show manual select when not auto detecting—Not currently an active function.

•

Send Wakeup to all controllers on auto detection—For factory use only. Leave this box unchecked.

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CST FUNCTIONS AND MENUS

•

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Bus bit rate—Allows manual selection of the CAN Bus speed. It also provides an automatic detect function that automatically selects the appropriate CAN Bus speed.

Flash Client

•

it—Italian

•

ru—Russian

•

zh—Chinese

Color Selection

FIGURE 4-15

FIGURE 4-13 The Flash Client tab (see Figure 4-13) allows changing the time (in milliseconds) that the CST looks for modules during the flashing process.

NOTE:

The factory default setting is recommended. Do not change start time setting unless absolutely necessary.

Initial Language

The Color selection tab (see Figure 4-15) allows changing the background color of viewed items for the following categories: •

Live data.

•

Stale or not applicable data.

•

Areas that are write only.

To change color: 1.

Select Change at the right of the item to be changed.

2.

Select desired color from the color palette.

3.

Select OK.

The background of the item in the left column will change to the newly selected color.

TOOL BARS MENU FIGURE 4-14 The Initial language tab (see Figure 4-14) allows the operator to select the default language used by the CST. The language selections are as follows:

FIGURE 4-16

•

Native language—Uses same language as laptop computer operating system.

•

en—English

The Tool Bars menu (see Figure 4-16) provides a drop-down menu containing the following sub-menus (accessible at all levels):

•

de—Deutsch (German)

•

•

es—Espanol (Spanish)

Start—Allows the Auto Detect and Reselect icons to be toggled on and off.

•

fr—French

•

Diagnostics—Allows for the Automatic diagnosis icon to be toggled on and off.

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F2276

CST FUNCTIONS AND MENUS

WINDOW MENU

HELP MENU

FIGURE 4-18

FIGURE 4-17 The Window menu (see Figure 4-17) provides a drop-down menu containing the following sub-menus (accessible at all levels):

The Help menu (see Figure 4-18) provides a drop-down menu containing the following sub-menus (accessible at all levels):

•

Tile Windows—Arranges all open CST windows side by side while filling the available main CST window space.

•

•

Cascade Windows—Stacks all open CST windows in a cascade manner.

For this model—Provides hyper-links that, when selected, bring up information such as electrical schematics that correspond to the selected crane model.

•

Resize—Resizes the currently active CST window.

•

For this program—Provides hyper-links that, when selected, provide additional information.

•

Next—Selects the next available CST window currently open.

•

Logger—Selects the level of CST error that will appear in the Show Error Log.

•

Previous—Selects the previously available CST window currently open.

•

Show Error Log—Displays the logged error messages.

Used for troubleshooting the CST.

•

About:

Manitowoc

-

About—Provides information about the CST.

-

About QT—Provides information about the QT cross-platform development application.

-

Revisions—Provides CST revision information.

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SECTION 5 CST FIND FUNCTION TABLE OF CONTENTS Special characters and their Meanings:. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1

5

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CST FIND FUNCTION

SECTION 5 CST FIND FUNCTION The CST Find function is designed to assist the user in narrowing or broadening the search options to help locate information. The Find function is in the Edit drop-down menu.

(See “Edit Menu”, on page 4-2.)

The Find function uses special characters to provide the program with specific search parameters.

NOTE:

Selecting the Find function will open a window that correlates with the currently selected window. For example, if the Data Items 1 window is selected, and then the Find function is selected, the Find window will only filter entries in the Data Items 1 window. Check the Find window title to see which window it is searching.

•

SPECIAL CHARACTERS AND THEIR MEANINGS: •

FIGURE 5-1

Searches with brackets will match any of the characters contained within the brackets.

a —Any non-special character matches itself.

Example: [sth] will match any entry containing an s, a t, or an h. (See Figure 5-2.)

Example: encoder would match any entry containing the word encoder.

NOTE: •

[ ] —Match character class.

A space is not considered a special character and will match itself.

. —Match any one character.

A period acts as a filler that will match any character.

Example: d... will match drum, disable, handle, etc. (See Figure 5-1.)

FIGURE 5-2 •

| —Alternation (or).

Example: A search for handle|drum will reveal objects containing the word handle or drum. (See Figure 5-3.)

FIGURE 5-3

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CST FIND FUNCTION

•

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( ) —Match grouping.

•

Characters within parentheses are grouped and treated as a single item.

$ —Match the end of line.

The dollar sign operates the same way as the caret, matching the end of the object name as opposed to the beginning. (See Figure 5-6.)

Example: (handle|drum) 3 will search for handle 3 or drum 3, whereas handle|drum 3 will search for handle or drum 3. (See Figure 5-4.)

FIGURE 5-4 •

^ —Match the beginning of line.

A caret will match an entry to the beginning of the object name.

Example: A search for swing will reveal any entry with the word swing in it, whereas a search for ^swing will only reveal entries that begin with the word swing. (See Figure 5-5.)

FIGURE 5-6 •

x{n} —Match x exactly n times in a row.

Searching for o{2} will reveal entries that contain exactly two o characters. (See Figure 5-7.)

FIGURE 5-7

FIGURE 5-5

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•

CST FIND FUNCTION

(x/y){n,} —match x or y n or more times in a row.

•

Searching for (r|a){2,} will reveal entries that contain two or more r or a characters. (See Figure 5-7.)

x{n,m} —Match x at least n times but not more than m times.

Searching for (r|a){2,3} will reveal entries that contain at least two but not more than three r or a characters. (See Figure 5-9.)

FIGURE 5-8 FIGURE 5-9 •

\x —Escape x (ignore its special meaning).

Escaping special meanings allows for character matching on characters that would otherwise impact your search.

Example: \(55) will not treat the items as a group, but instead will search for an exact character match of (55). x*—Match x zero or more times.

An asterisk will match the preceding character zero or more times. This function is best paired with other search functions.

Example: A search for handle.*switch will search for any entry that begins with handle and ends with switch with any number of characters between, because the period will match any character, and the asterisk will match it zero or more times.

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SECTION 6 MONITOR AND TROUBLESHOOT CRANE SYSTEMS TABLE OF CONTENTS Monitoring the Crane Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1 Troubleshooting Crane Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2 Error Code Viewer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2

6

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MONITOR AND TROUBLESHOOT CRANE SYSTEMS

SECTION 6 MONITOR AND TROUBLESHOOT CRANE SYSTEMS MONITORING THE CRANE SYSTEMS NOTE:

A laptop computer with the CST program and the appropriate level access keys installed is required for the following operation. (To install the CST program, see “Crane Service Tool (CST) Program”, on page 2-1.)

1.

Connect laptop to crane CAN Bus port and select the desired crane CAN Bus. (See “Laptop Computer-toCrane CAN Connection”, on page 3-1.)

2.

Run the Auto Detect function by selecting the Auto Detect icon located on the CST tool bar. (See “Auto Detect Function”, on page 4-1.)

3.

View data (see Figure 6-1) by selecting Data in the View drop-down menu. (See “View Menu”, on page 4-2.)

4.

To view only selected items in the data window, apply check marks to the corresponding items, then select Show Checked in the Show menu. (See “Show Menu”, on page 4-2.)

5.

To view live values of each module on the connected CAN Bus (see Figure 6-2), select Modules in the View drop-down menu.

FIGURE 6-2

FIGURE 6-1

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MONITOR AND TROUBLESHOOT CRANE SYSTEMS

TROUBLESHOOTING CRANE SYSTEMS 1.

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ERROR CODE VIEWER

Run the crane CAN Bus diagnostics by selecting the Automatic diagnosis icon. (See Figure 4-3.)

FIGURE 6-3 2.

The CST will generate a report on all modules controlled and monitored by the selected CAN Bus. To further troubleshoot a module that has generated an error code, select the hyper-link next to the item (see Figure 6-3) to bring up information relevant to that module component.

Item Description 1

Component Window

2

Condition Window

3

Device Control Unit Window

4

Index Window

FIGURE 6-4

The Error Code Viewer (see Figure 6-4) can be used to display error code information when a known error code is entered in the windows (1 through 4).

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MONITOR AND TROUBLESHOOT CRANE SYSTEMS

The error code viewer will display fault information for the following categories: •

Component

•

Condition

•

Device

•

Index

•

Wire

Manitowoc

•

Wire name

•

Connector number

•

Pin number on connector

•

Signal source

For more detailed information on crane error codes, see document F2267— MLC650 Main Display Operation or F2272—MLC300 Main Display Operation.

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SECTION 7 INSTALLING CRANE SOFTWARE TABLE OF CONTENTS Hex Files . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1 Flashing the Crane Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1 Updating Software on Operator Display Modules (ODM) and Rated Capacity Display Modules (RDM) . . 7-2 Installing Software on an unprogrammed Operator Display Modules (ODM) and  Rated Capacity Display Modules (RDM) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-3 Setting the Time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-4 Documentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-4

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INSTALLING CRANE SOFTWARE

SECTION 7 INSTALLING CRANE SOFTWARE HEX FILES Hex files are used to flash the crane modules and are obtained via secure file transfer from the Manitowoc Crane Care Lattice Team. (See “Contact Information”, on page 1-1.)

NOTE:

Unzip and save these files to the computer desktop for access during the flashing procedure.

FLASHING THE CRANE MODULES WARNING Files provided by Manitowoc Crane Care Lattice Team are specific to the serial number of the crane in question.

If they are installed in other cranes, there is potential to cause performance issues and damage and to pose a danger to the operator and nearby workers. Manitowoc does not assume liability if a technician installs the software into the wrong crane.

FIGURE 7-1 6.

NOTE:

Install crane modules software using the following flashing procedure: 1.

Ensure the crane power is off.

2.

Connect the laptop to the crane. (See “Laptop Computer-to-Crane CAN Connection”, on page 3-1.)

3.

Open the CST.

4.

Under the Settings Menu, select crane make, model, and CAN Bus. The Auto Detect function will not work at this time because the crane power will be off.

5.

Detect active modules on current CAN Bus network by opening the Tools drop-down menu and selecting Module in the Flash submenu. (See Figure 7-1.)

Search for CAN Bus modules by selecting either the 250 kBit/s or 125kBit/s options.

7.

The appropriate search option is determined by the currently selected CAN Bus.

•

CAN Bus A = 250 kBit/s

•

CAN Bus B = 250 kBit/s

•

CAN Bus C = 250 kBit/s

•

CAN Bus D = 125 kBit/s

•

CAN Bus H = 250 kBit/s

•

CAN Bus J = 250 kBit/s

Turn the crane power on when prompted by the CST. (See Figure 7-2.)

FIGURE 7-2

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UPDATING SOFTWARE ON OPERATOR DISPLAY MODULES (ODM) AND RATED CAPACITY DISPLAY MODULES (RDM) CAUTION Display Damage!

DO NOT remove the USB drive or interrupt the crane’s power during the software update. Doing so can cause the displays to show inaccurate information or become inoperable.

Updating the crane CAN Bus modules may also require updating the ODM and RDM software.

NOTE:

The ODM and RDM are separately controlled computers and must be updated individually.

Software updates are obtained from the Manitowoc C r a n e C a r e L a t t i c e Te a m ( s e e “ C o n t a c t Information”, on page 1-1) and are delivered via email for download on a USB drive.

Item Description 1

Flash Program Box

2

Open Program File Button

3

Get All Program Information

4

Start Programming All

1.

Obtain the latest CCS display software and unzip the file to an easily accessible location on your computer.

2.

Insert the USB drive to your computer and locate the unzipped file. Add the complete folder to a USB drive.

NOTE: FIGURE 7-3 3.

See Figure 7-3 for the following procedures: 8.

Turn the crane key to the RUN position.

Once all modules have been discovered, select Get all program information (3).

NOTE:

9.

Some USB drives may not be compatible with the RDM/ODM displays.

This will populate the Date and time, Program, Version, and User fields for each module. Check the version or user information if necessary prior to continuing the flashing process.

Select the Open Program File Button (2) to open the program file window.

10. Select the hex file corresponding to the module being flashed. (See Hex Files.)

11. Check the Flash program box (1).

12. For CAN Bus D only, check the Set Speed to 125k box.

13. Select Start programming all (4) to flash all modules with the Flash Program box checked.

14. Once the progress bar reaches 100% and reads Complete, turn on the crane power.

15. If error occurs, repeat step 4 through step 12. If errors persist, contact Manitowoc Crane Care Lattice Team.

(See “Contact Information”, on page 1-1.)

NOTE:

7-2

When flashing the crane modules is complete, delete the hex files from the laptop computer.

Published 04-19-16

Item Description 1

Display

2

Escape Key

3

Tab Key

4

Menu Key

5

Alt Key

6

OK Key

7

USB Drive

FIGURE 7-4

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See Figure 7-4 for the following procedure:

See Figure 7-5 for the remaining procedure:

4.

Allow the display (1) to completely go through the startup phase.

7.

5.

Insert the USB drive (7) containing the software update into the USB port on the display to be updated.

Release the menu key (4), alt key (5), and OK key (6), but continue holding the escape key (2) and the tab key (3) until the USB drive image (1) appears. This may take 10 to 45 seconds.

6.

Simultaneously press and hold the escape key (2), tab key (3), menu key (4), alt key (5), and OK key (6) until the screen turns black, the screen starts flashing, or the Manitowoc world image appears. This may take 5 to 45 seconds.

8.

Release the escape and tab keys. The download screen (8) will appear, and the software will automatically update the display.

NOTE:

For this procedure to work correctly, all five display keys must be pressed simultaneously, pressing the middle of each key.

NOTE: 9.

The update will start on its own.

When the download is complete, the Manitowoc world image will appear for about 30 seconds. Wait for the screen to return to the normal working screen, then remove the USB drive (7).

10. Repeat this procedure for the other display module.

INSTALLING SOFTWARE ON AN UNPROGRAMMED OPERATOR DISPLAY MODULES (ODM) AND RATED CAPACITY DISPLAY MODULES (RDM)

Item Description

Item 1 2 3 4

Description USB Drive Image Escape Key Tab Key Menu Key

Item 5 6 7 8

Description Alt Key OK Key USB Drive Download Screen

ODM

2

RDM

3

USB Port

4

Escape Key

5

Tab Key

FIGURE 7-6

CAUTION Display Damage!

FIGURE 7-5

Manitowoc

1

DO NOT remove the USB drive or interrupt the crane’s power during the software update. Doing so can cause the displays to show inaccurate information or become inoperable.

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Updates to the crane CAN Bus modules may also require updating the ODM and RDM software. See Figure 7-6 for the following procedure.

1.

Connect the laptop computer to CAN Bus A on the crane. (See “Laptop Computer-to-Crane CAN Connection”, on page 3-1.)

NOTE:

2.

Turn on the crane power.

3.

Open the CST.

4.

Open the Tools menu and select Settings from the dropdown menu.

5.

Select Time.

6.

Select Set from the Set/View Time window.

7.

Observe that the crane time matches the laptop’s time accurately within one second.

The ODM and RDM are separately controlled computers and are updated individually.

Updates are obtained from Manitowoc Crane Care Lattice Team (see “Contact Information”, on page 1-1) and are delivered via USB drive.

1.

Ensure the crane power is off.

2.

Insert the USB drive containing the update into the USB port (3) on the display.

3.

Press and hold both the escape key (4) and the tab key (5). While both keys are depressed, turn on the crane power.

NOTE:

4.

5.

When the display powers up, the Manitowoc Cranes logo splash screen first appears. The display then changes to a USB drive symbol.

When the USB drive symbol appears, release the escape and tab keys and allow the software to automatically update the display.

When the update is complete, remove the USB drive.

SETTING THE TIME This procedure adjusts the time setting on the SCM modules.

7-4

Verify the new time by cycling crane power off for ten seconds, then on again. If the displayed crane time does not match the laptop’s time within one second of accuracy, check the crane battery for correct installation and operation.

DOCUMENTATION The Field Software Installation Form 00SVFM045 (included at the end of this document) must be completed and returned to the Manitowoc Crane Care Lattice Team at the time of software installation. If software is installed on multiple cranes, a form must be completed for each crane.

Published 04-19-16

SECTION 8 GLOSSARY OF TERMS TABLE OF CONTENTS CAN Bus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1 CAN Bus Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1 CCS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1 CST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1 EEPROM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1 Error Code . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1 Flashing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1 Hex Files . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1 kBit/s . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1 License Keys . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1 Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1 ODM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1 PDO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1 PEAK Adapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1 QT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1 RDM. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1 Splash Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1 Switch Box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1 Vehicle Bus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1

8

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GLOSSARY OF TERMS

SECTION 8 GLOSSARY OF TERMS CAN BUS

LICENSE KEYS

A controller area network (CAN Bus) is a vehicle bus standard designed to allow micro-controllers and devices to communicate with each other in applications without a host computer.

Software lock keys provided by Manitowoc Crane Care Lattice Team limiting functionality of the CST.

CAN BUS HARNESS

Any electronically monitored crane component.

A five pronged 15-Pin CAN Bus Port-to-Serial Port connector designed by Manitowoc Cranes.

ODM

CCS The Crane Control System is a dual monitor display system that consists of the ODM and RDM.

CST The Crane Service Tool is a software program that monitors, displays, troubleshoots and programs the various cranes sold by Manitowoc Cranes.

EEPROM Electronically Erasable Programmable Read Only Memory is a type of non-volatile memory used in computers and other electronic devices to store small amounts of data that must be saved when power is removed.

ERROR CODE a diagnostic trouble code generated by the crane software to denote malfunctioning systems on the crane. Also referred to as fault codes and crane faults.

MODULE

Operator Display Module. Also referred to as the Main Graphic Display or Operator Display.

PDO Process Data Object. The CST sends a request to all connected modules for on/off status.

PEAK ADAPTER A USB-to-Serial Port adapter necessary for laptop computers to communicate with cranes.

QT A cross platform development application that provides information to help operators troubleshoot malfunctions.

RDM Rated Capacity Display Module. Also referred to as the RCL/ RCI (Rated Capacity Limiter/Rated Capacity Indicator)

SPLASH SCREEN

FLASHING

a graphical display of an image generally containing a logo and current software version information.

Overwriting of existing firmware or data on EEPROM modules present in an electronic device with new data.

SWITCH BOX

HEX FILES

A switch based 15-Pin CAN Bus Port-to-Serial Port connector designed by Manitowoc Crane

Data files containing the mathematical equations used to determine the cranes capabilities and limits which are displayed to the operator through the ODM.

VEHICLE BUS

KBIT/S

A specialized internal communications network that interconnects components inside a vehicle.

Kilobits per second. A speed at which data is transferred electronically.

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ALPHABETICAL INDEX Auto Detect Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1 Automatic Diagnosis Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1 CAN Bus Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1 CAN Bus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1 CCS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1 Computer-to-Crane Connection Using CAN Bus Programming Harness . . . . . . . . . . . . 3-3 Computer-to-Crane Connection Using Switch Box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2 Contact Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 Crane Service Tool (CST) License Keys . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1 Crane Service Tool (CST) Program Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1 Crane Service Tool (CST) Program. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1 CST Find Function. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1 CST Functions and Menus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1 CST Main Window . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1 CST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1 Documentation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-4 Edit Menu. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2 EEPROM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1 Error Code Viewer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2 Error Code . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1 File Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1 Flashing the Crane Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1 Flashing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1 General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1 Glossary of Terms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1 Hardware Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 Help Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5 Hex Files . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1 Hex Files . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1 Installing Crane Software. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1 Installing Software on an unprogrammed Operator Display Modules (ODM) and  Rated Capacity Display Modules (RDM) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-3 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 kBit/s . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1 Laptop Computer-to-Crane CAN Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1 Levels of Access . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2 License Keys . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1 List of Acronyms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2 Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1 Monitor and Troubleshoot Crane Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1 Monitoring the Crane Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1 ODM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1 PDO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1 PEAK Adapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1 Periodic Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2 QT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1 RDM. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1 Recommended Software . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 Reference Material . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 Reselect Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1 Safety. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 Setting the Time. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-4

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Settings Menu. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3 Show Menu. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2 Special characters and their Meanings: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1 Splash Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1 Switch Box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1 Tool Bars Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4 Tools Menu. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2 Troubleshooting Crane Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2 Uninstalling the CST. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2 Updating Software on Operator Display Modules (ODM) and  Rated Capacity Display Modules (RDM) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2 Vehicle Bus. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1 View Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2 Window Menu. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5

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