Manitowoc 31000 Crane Service Tool Operation Manual PDF

Crane Service Tool (CST) Crane Operation Software Installation Tool (31000 Model Crane)

Manitowoc

Published 01-29-16

© 2016 Manitowoc.

Due to continuing product innovation, specifications in this manual are subject to change without notice.

THE ORIGINAL LANGUAGE OF THIS PUBLICATION IS ENGLISH

Published 01-29-16

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TABLE OF CONTENTS

See end of this manual for Alphabetical Index SECTION 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Introduction General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 Hardware Requirements. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 Recommended Software . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 Reference Material . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 Contact Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 List of Abbreviations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2

SECTION 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . Crane Service Tool (CST) Program Crane Service Tool (CST) Program Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1 Crane Service Tool (CST) License Keys . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1 CST License Key Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2 Levels of Access. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2 Periodic Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2 Uninstalling the CST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2

SECTION 3. . . . . . . . . . . . . . Laptop Computer-to-Crane Diagnostic Connections Hardware Requirements. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1 RS232 and CAN Connectors Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2 Computer-to-Master Node RS232 Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3 Computer-to-Crane CAN BUS Connection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3

SECTION 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .CST Functions and Menus CST Main Window . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1 Auto Detect Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1 Automatic Diagnosis Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1 Reselect Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1 File Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2 View Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2 Show Menu. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2 Edit Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2 Tools Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2 Settings Menu. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3 Device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4 Serial Port . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4 Initial Language . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4 Color Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4 Tool Bars Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5 Window Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5 Help Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5

SECTION 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . CST Find Function Special Characters and their Meanings: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1

SECTION 6. . . . . . . . . . . . . . . . . . . . . . Monitor and Troubleshoot Crane Systems Monitoring the Crane Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1 Troubleshooting Crane Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1

SECTION 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Installing Crane Software HEX and IHX Files . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1 Flashing the Crane Nodes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1 Loading Charts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2 Programming Crane Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-3 Setting Real Time Clock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-3 Documentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-4

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SECTION 8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Glossary of Terms CAN Bus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1 CST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1 EEPROM. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1 Flashing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1 Hex Files . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1 IHX Files . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1 License Keys . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1 Node . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1 PDO. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1 Peak Adapter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1 QT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1 Splash Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1 USB Adapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1 Vehicle Bus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1

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SECTION 1 INTRODUCTION

1

TABLE OF CONTENTS General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 Hardware Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 Recommended Software . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 Reference Material . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 Safety. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 Contact Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 List of Abbreviations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2

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INTRODUCTION

SECTION 1 INTRODUCTION

1

GENERAL INFORMATION

REFERENCE MATERIAL

This publication provides a qualified service technician with instructions for the following:

The following publications contain information that is directly related to information within this document.

•

Installation and operation of the Crane Service Tool (CST).

•

Training Bulletin TB11-03

•

31000 Operator Manual—CTR076

•

Guidelines for proper disposal of sensitive files and documents.

•

31000 Service/Maintenance Manual—CTR077

•

F2204—31000 RCL/RCI Manual

•

F2207—31000 Main Display Manual

•

Form 00SVFM045

An appropriate level of certification is required to perform the procedures described in this manual. To obtain the appropriate training, a certification class can be arranged by contacting the Manitowoc Crane Care Lattice Team. (See “Contact Information”, on page 1-1.)

SAFETY

HARDWARE REQUIREMENTS Minimum requirements to run the CST program are as follows: •

Windows 7 Professional OS with service pack 1 or higher.

•

Pentium 4 processor.

•

2GB of RAM (4GB recommended).

RECOMMENDED SOFTWARE

WinZip7

All operations detailed in this document are to be performed by a qualified technician only. Improper or incorrect loading of crane software can cause serious damage to the machine and endanger lives.

CONTACT INFORMATION

The following program is recommended for installation and operation of the CST: •

WARNING

To contact the Manitowoc Crane Care Lattice Team, use one of the following: Phone:1-888-499-7278 Email: latticeteam@manitowoc.com

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LIST OF ABBREVIATIONS Table 1-1

HEX

Hexidecimal

IOL

Input/Output Large

IOS

Input/Output Small

Controller Area Network Bus

PDO

Process Data Object

CST

Crane Service Tool

RCL

Range Capacity Limiter

ECM

Engine Control Module

RCI

Range Capacity Indicator

EEPROM

Electronically Erasable Programmable ReadOnly Memory

RCV

Remote Receiver Module

SCM

Safety (or Small) Control Module

EPIC

Electronic Process Independent Control

SWG

Swing Module

CAN Bus

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SECTION 2 CRANE SERVICE TOOL (CST) PROGRAM TABLE OF CONTENTS Crane Service Tool (CST) Program Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1 Crane Service Tool (CST) License Keys . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1 CST License Key Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2 Levels of Access . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2 Periodic Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2 Uninstalling the CST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2

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CRANE SERVICE TOOL (CST) PROGRAM

SECTION 2 CRANE SERVICE TOOL (CST) PROGRAM CRANE SERVICE TOOL (CST) PROGRAM INSTALLATION NOTE:

CRANE SERVICE TOOL (CST) LICENSE KEYS

The CST program can be obtained from the Manitowoc Crane Care Lattice Team. (See “Contact Information”, on page 1-1.)

2

Install the CST program as follows: 1.

Run CSTInstaller.exe file to begin the installation.

2.

Select Next to continue.

3.

Select Install to continue.

NOTE:

4.

The CST program destination folder will default to C:\Users\userprofile\CraneServiceTool\bin for Windows 7 OS users.

Select Close to complete installation.

Item Description 1

Generate Footprint

2

Delete Column

3

Delete Checked Keys

4

New Key Field

5

Enter Key

FIGURE 2-1

See Figure 2-1 for the following procedure: The CST program will not be fully operational until a license key is obtained from the Manitowoc Crane Care Lattice Team and is entered into the CST program.

Obtain and enter CST license keys as follows:

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1.

Open the CST program.

2.

Select the Settings tab on the tool bar, then select Key management from the drop-down menu.

3.

Select Generate footprint (1).

4.

Select I agree when prompted.

5.

Select Okay.

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CRANE SERVICE TOOL (CST) PROGRAM

6.

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Open a new e-mail and paste the generated footprint in the text field. Include your name, company, position held, and a brief explanation of tasks to be performed using the CST program.

NOTE:

To paste the footprint, right click in the text field and select the paste option or use the Ctrl+V command.

This key set will only enable program functionality for the computer and user that generated the original footprint.

7.

Send the email to the Manitowoc Crane Care Lattice Team. (See “Contact Information”, on page 1-1.)

8.

When approved, the Manitowoc Crane Care Lattice Team will reply with a CST license key set.

9.

LEVELS OF ACCESS The assigned license key will permit an appropriate level of functionality within the CST program.

•

Customer Level—The customer level of access grants permission to run the auto-detect and automatic diagnosis options for a read-only display of module status. This level can be used for troubleshooting the crane functions.

•

Dealer Technician Level—In addition to the customer level permission, the dealer technician level of access allows the updating of the crane display software and flashing of crane modules.

•

Crane Care Technician Level—In addition to dealer technician level permission, the Crane Care technician has access to engineering level functions that may be necessary to correct an error in the field.

Open the Key management window in the CST and copy/paste the newly obtained key set into the New key field (4).

10. Select Enter key (5).

PERIODIC MAINTENANCE

CST License Key Removal

The CST stores log files when used to keep a record of internal service tool information. Clear these logs monthly as follows to prevent an excess buildup of data files.

To remove a license key, perform the following (see Figure 2-1): 1.

2.

Check the box in the Delete column (2) of the current keys table.

Select Delete checked keys (3).

1.

Open windows explorer.

2.

Go to C:\Users\userprofile\CraneServiceTool\logs.

3.

Delete all files contained within the logs folder.

NOTE:

The shown file path is for Windows 7 OS only. If using a different version of Windows, the file path can be found at the top of the Show Error Log (see “Help Menu”, on page 4-5) window within the CST.

UNINSTALLING THE CST Uninstall the CST as follows: 1.

Open windows explorer.

2.

Go to C:\Users\userprofile\CraneServiceTool\bin.

3.

Run Uninstall.exe.

NOTE:

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The CST program will not appear in the computer operating system’s add/remove programs window.

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SECTION 3 LAPTOP COMPUTER-TO-CRANE DIAGNOSTIC CONNECTIONS TABLE OF CONTENTS Hardware Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1 RS232 and CAN Connectors Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2 Computer-to-Master Node RS232 Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3 Computer-to-Crane CAN BUS Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3

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LAPTOP COMPUTER-TO-CRANE DIAGNOSTIC CONNECTIONS

SECTION 3 LAPTOP COMPUTER-TO-CRANE DIAGNOSTIC CONNECTIONS HARDWARE REQUIREMENTS Components needed to connect a laptop computer to the crane diagnostic connectors depend on whether the CST program will be used to install node software or to monitor and troubleshoot the crane’s CAN Bus systems.

To install node software, the following components are required: •

RS232 Interface Cable (part #A06301) (see Figure 3-1)

•

USB Adapter (part #90019155) (see Figure 3-2)

3

To monitor and troubleshoot the CAN Bus systems, the following components are required: •

PEAK Adapter (part #90024264) (see Figure 3-3)

•

CAN Bus Interface Harness (part #81027740) (see Figure 3-4)

NOTE:

The PEAK adapter is supplied with a disk containing the software drivers required for operation and instructions on how to install them.

NOTE:

To acquire any of the previously mentioned items, contact Manitowoc Crane Care Lattice Team. (See “Contact Information”, on page 1-1.)

FIGURE 3-2

FIGURE 3-3

FIGURE 3-1

FIGURE 3-4

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RS232 AND CAN CONNECTORS LOCATION

Item Description 1

Master Node RS232 Connector

2

CAN Bus Terminator Connector

3

Accessory Switch Panel

FIGURE 3-5 NOTE:

•

3-2

Figure 3-5 shows the locations of the crane CAN Bus terminator connector (2) and the master node RS232 connector (1). For location of all controller nodes, refer to the crane’s service manual. (See “Reference Material”, on page 1-1.)

The crane CAN Bus terminator connector (2) is accessed by removing the accessory switch panel (3).

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LAPTOP COMPUTER-TO-CRANE DIAGNOSTIC CONNECTIONS

COMPUTER-TO-MASTER NODE RS232 CONNECTION

COMPUTER-TO-CRANE CAN BUS CONNECTION

3 Item Description 1

4-Pin Round Connector

2

9-Pin DB Connector

3

USB Adapter

4

Laptop Computer

FIGURE 3-6

Item Description

Connect the laptop computer to the master node as follows (see Figure 3-6): 1.

Turn the crane power off.

2.

Connect the 4-pin round connector (1) of the RS232 interface cable (see Figure 3-1) to the master node RS232 connector (see Figure 3-5).

3.

4.

Connect the 9-pin DB connector (2) to the USB adapter (3).

Insert the USB adapter into any valid USB port on the laptop computer (4).

1

CAN Bus Terminator

2

CAN Bus Terminator Connector

3

3-Pin Connector

4

4-Pin Connector

5

PEAK Adapter

6

9-Pin DB Connector

7

Laptop Computer

Connect the laptop computer to the crane CAN Bus as follows (see Figure 3-7): 1.

Turn the crane power off.

2.

Locate and disconnect the crane CAN Bus terminator (1). (For location of CAN Bus terminator, see Figure 3-5.)

3.

Connect the 3-Pin connector (3) of the CAN Bus interface harness (see Figure 3-4) to the crane CAN Bus terminator connector (2).

NOTE:

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FIGURE 3-7

Earlier versions of some models use the 4-pin connector (4) to connect to the crane’s CAN Bus.

4.

Connect the 9-pin DB connector (6) of the CAN Bus interface harness to the PEAK adapter (5).

5.

Insert the USB end of the PEAK adapter into any valid USB port on the laptop computer (7).

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LAPTOP COMPUTER-TO-CRANE DIAGNOSTIC CONNECTIONS

NOTE:

A solid red light on the PEAK adapter indicates there is successful communication with the laptop computer.

A flashing red light on the PEAK adapter indicates that data is being sent to or received from the crane’s CAN Bus.

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SECTION 4 CST FUNCTIONS AND MENUS TABLE OF CONTENTS CST Main Window . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1 Auto Detect Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1 Automatic Diagnosis Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1 Reselect Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1 File Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2 View Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2 Show Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2 Edit Menu. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2 Tools Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2 Settings Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3 Device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4 Serial Port . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4 Initial Language. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4 Color Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4 Tool Bars Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5 Window Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5 Help Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5

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CST FUNCTIONS AND MENUS

SECTION 4 CST FUNCTIONS AND MENUS CST MAIN WINDOW

ready for diagnosing the currently connected crane CAN Bus. To run the Auto Detect function, select the auto detect icon located on the CST tool bar (see Figure 4-2).

If the Auto Detect function fails, the CST will prompt the operator to manually select a make, model, and CAN Bus from a series of drop-down menus.

NOTE:

Item Description 1

AUTOMATIC DIAGNOSIS FUNCTION

Current Crane Selection

2

Bus Status

3

Program Version

If the crane make, model, and currently connected CAN Bus is unknown, contact Manitowoc Crane Care Lattice Team for assistance. (See “Contact Information”, on page 1-1.)

FIGURE 4-1 The CST main window (see Figure 4-1) provides functions and menus to perform software installation and troubleshooting operations.

The CST main window consists of the following: •

Title Bar—The title bar is located at the top of the window and contains the current crane selection (1).

•

Status Bar—The status bar is located at the bottom and contains the bus status (2) and program version (3).

•

Menu Bar—The menu bar is located under the title bar and contains the File, View, Show, Edit, Tools, Settings, Tool Bars, Window, and Help menus.

•

Tool Bar—The tool bar is located under the menu bar and contains the following functions: -

Auto Detect

-

Automatic Diagnosis

-

Reselect

FIGURE 4-3 When the crane make, model, and CAN Bus have been selected, either using the Auto Detect function or being manually selected by the operator, run the Automatic diagnosis function by selecting the Automatic diagnosis icon located on the CST tool bar (see Figure 4-3).

The CST will generate a report on all modules controlled and monitored by the selected CAN Bus.

RESELECT FUNCTION

FIGURE 4-4 When a CAN Bus or specific node has been selected and a CST function activated, such as the Automatic diagnosis function, the reselect (octagon) icon turns red (see Figure 4-4).

AUTO DETECT FUNCTION

FIGURE 4-2 The Auto Detect function will automatically identify and display the crane make, model, and currently connected CAN Bus. When identification is complete, the program is

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When a different CAN bus, node, or model crane is to be monitored, the operator must first select the reselect function—the reselect (octagon) icon turns gray. The operator can then make the appropriate selection in the settings/crane model menu (see “Settings Menu”, on page 4-3.)

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FILE MENU

Checked function becomes active only when the View Data window is active.

The Show Checked function allows the operator to limit the displayed information in the View Data window to items that have been checked by the operator.

EDIT MENU FIGURE 4-5 The File menu provides a drop-down menu that allows the operator to open files, save files, print reports, and exit the program (see Figure 4-5).

VIEW MENU

FIGURE 4-8 The Edit menu provides a drop-down menu containing the Find function (see Figure 4-8). The Find function becomes active only when the View Data and/or View Modules windows are open.

The Find function allows the operator to search for specific items in the currently active windows (see “Special Characters and their Meanings:”, on page 5-1).

FIGURE 4-6 The View menu provides a drop-down menu of the following functions (see Figure 4-6): •

Data—Provides live data of all crane functions on the currently selected CAN Bus.

•

Nodes—Provides live data from all crane nodes on the currently selected CAN Bus.

•

Logs

•

-

Get Logger Data (factory use only)

-

Download History (factory use only)

-

Download Dynamic Memory (factory use only)

TOOLS MENU

FIGURE 4-9

Oscilloscope (factory use only)

The Tools menu provides a drop-down menu containing the following submenus (see Figure 4-9): •

Diagnose -

SHOW MENU

•

Setup (dealer technician level or higher) -

FIGURE 4-7 The Show menu provides a drop-down menu containing the Show Checked function (see Figure 4-7). The Show

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Automatic—Provides descriptions based on the fault code number. (Same function as Automatic diagnosis icon.) (See “Auto Detect Function”, on page 4-1.)

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Configuration—Allows the operator to modify the crane’s currently equipped optional features. (See “Programming Crane Configuration”, on page 7-3.)

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•

Flash

NOTE:

• •

Menu options will vary per crane model.

-

Set Serial Number (factory use only)

-

Check Data (factory use only)

-

Module (dealer technician level or higher)—Allows updating node software from a built-in hex file or from files provided by Manitowoc Crane Care Lattice Team.

-

Erase Crane History (factory use only)

-

Supersede Calibration (factory use only)

-

Revise Reported Hours (factory use only)

FIGURE 4-11

Wakeup nodes—Sends a signal to all crane nodes requesting on status.

•

Connection -

Auto Detect—Automatically identifies the crane make, model, and CAN Bus. (Same function as Auto Detect icon.) (See “Auto Detect Function”, on page 4-1.)

-

Reselect—Stops monitoring the currently selected CAN Bus or node. (Same function as Reselect icon.) (See “Reselect Function”, on page 4-1.)

Settings (dealer technician level or higher) -

•

CST FUNCTIONS AND MENUS

Time—Allows the operator to set the time in the master node. (See “Setting Real Time Clock”, on page 7-3.)

Dump (factory use only) -

Node—Will dump the contents of the memory in the currently selected node.

•

Font—Allows changing the program’s displayed font.

•

Capability—Allows viewing and changing the level of access. Changing the level of access is only permitted when a dealer or higher level of access is authorized.

•

Key management—Allows installing and removing the software access keys.

•

Preferences—The Program preferences window will appear containing the following tab selections:

SETTINGS MENU

-

Device

-

Auto Detect (not used)

-

Flash Client (not used)

FIGURE 4-10

-

Serial Port

The Settings menu (see Figure 4-10) provides a drop-down menu containing the following submenus (accessible at all levels):

-

Initial Language

-

Color Selection

-

EEPROM Editor Skips (not used)

•

Language—Allows selection of language used in the CST for current session.

•

Crane Model—Allows the manual selection of crane make, model, CAN Bus and/or node (see Figure 4-11).

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Device

Initial Language

FIGURE 4-14 FIGURE 4-12 The Device tab (see Figure 4-12) allows selection of up to eight possible connections if more than one is connected to the laptop computer.

•

•

Local/Disconnected—Select to work within the CST while not currently connected to a crane. Provides limited functionality.

Basic Device #—Select the Basic Device number that corresponds with the number of laptop connections used. Basic Device 1 is the default.

Serial Port

The Initial language tab (see Figure 4-14) allows the operator to select the default language used by the CST. The language selections are as follows: •

Native language—Uses same language as laptop computer operating system.

•

en—English

•

de—Deutsch (German)

•

es—Espanol (Spanish)

•

fr—French

•

it—Italian

•

ru—Russian

•

zh—Chinese

Color Selection FIGURE 4-13 The Serial port tab contains a list of the computer’s communication ports (see Figure 4-13). If multiple communication ports are available, the Serial port tab will designate which port communicates with the crane.

Select the down arrow at the right of the list window to show the complete list.

NOTE:

If a serial-to-USB adapter is inserted into a USB port on the computer, it will appear on this list.

To update the list of communication ports available, select the Update serial port list button.

FIGURE 4-15 The Color selection tab (see Figure 4-15) allows changing the background color of viewed items for the following categories: •

Live data

•

Stale or not applicable data

•

Areas that are write only

To change color of selected information, perform the following procedure: 1.

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Select Change at the right of the item to be changed.

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CST FUNCTIONS AND MENUS

2.

Select desired color from the color palette.

•

Resize—Resizes the currently active CST window.

3.

Select OK.

•

Next—Selects the next available CST window currently open.

•

Previous—Selects the previously available CST window currently open.

The background of the item in the left column will change to the newly selected color.

TOOL BARS MENU

HELP MENU

FIGURE 4-16 The Tool Bars menu (see Figure 4-16) provides a drop-down menu containing the following submenus (accessible at all levels): •

Start—Allows the Auto Detect and Reselect icons to be toggled on and off.

•

Diagnostics—Allows for the Automatic diagnosis icon to be toggled on and off.

WINDOW MENU

FIGURE 4-17 The Window menu (see Figure 4-17) provides a drop-down menu containing the following submenus (accessible at all levels): •

Tile Windows—Arranges all open CST windows side by side while filling the available main CST window space.

•

Cascade Windows—Stacks all open CST windows in a cascade manner.

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FIGURE 4-18 The Help menu (see Figure 4-18) provides a drop-down menu containing the following submenus (accessible at all levels): •

For this model—Provides hyperlinks that, when selected, bring up information such as electrical schematics that correspond to the selected crane model.

•

For this program—Provides hyperlinks that, when selected, provide additional information.

•

Logger—Selects the level of CST error that will appear in the Show Error Log.

•

Show Error Log—Displays the logged error messages.

Used for troubleshooting the CST.

•

About -

About—Provides information about the CST.

-

About QT—Provides information about the QT cross-platform development application.

-

Revisions—Provides CST revision information.

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SECTION 5 CST FIND FUNCTION TABLE OF CONTENTS Special Characters and their Meanings: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1

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CST FIND FUNCTION

SECTION 5 CST FIND FUNCTION The CST Find function is designed to assist the user in narrowing or broadening the search options to help locate information. The Find function is in the Edit drop-down menu.

(See “Edit Menu”, on page 4-2.)

The Find function uses special characters to provide the program with specific search parameters.

NOTE:

Selecting the Find function will open a window that correlates with the currently selected window. For example, if the Data Items 1 window is selected, and then the Find function is selected, the Find window will only filter entries in the Data Items 1 window. Check the Find window title to see which window it is searching.

FIGURE 5-1 •

[ ] —Match character class.

SPECIAL CHARACTERS AND THEIR MEANINGS:

Searches with brackets will match any of the characters contained within the brackets.

•

Example: [sth] will match any entry containing an s, a t, or an h. (See Figure 5-2.)

a —Any non-special character matches itself.

Example: encoder would match any entry containing the word encoder.

NOTE: •

A space is not considered a special character and will match itself.

. —Match any one character.

A period acts as a filler that will match any character.

Example: d... will match drum, disable, handle, etc. (See Figure 5-1.)

5 FIGURE 5-2 •

| —Alternation (or).

Example: A search for handle|drum will reveal objects containing the word handle or drum. (See Figure 5-3.)

FIGURE 5-3

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CST FIND FUNCTION

•

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•

( ) —Match grouping.

$ —Match the end of line.

The dollar sign operates the same way as the caret, matching the end of the object name as opposed to the beginning. (See Figure 5-6.)

Characters within parentheses are grouped and treated as a single item.

Example: (handle|drum) 3 will search for handle 3 or drum 3, whereas handle|drum 3 will search for handle or drum 3. (See Figure 5-4.)

FIGURE 5-4 •

^ —Match the beginning of line.

A caret will match an entry to the beginning of the object name.

Example: A search for swing will reveal any entry with the word swing in it, whereas a search for ^swing will only reveal entries that begin with the word swing. (See Figure 5-5.)

FIGURE 5-6 •

x{n} —Match x exactly n times in a row.

Searching for o{2} will reveal entries that contain exactly two o characters. (See Figure 5-7.)

FIGURE 5-7

FIGURE 5-5

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•

CST FIND FUNCTION

•

(x|y){n,} —Match x or y n or more times in a row.

Searching for (r|a){2,} will reveal entries that contain two or more r or a characters. (See Figure 5-8.)

x{n,m} —Match x at least n times but not more than m times.

Searching for (r|a){2,3} will reveal entries that contain at least two but not more than three r or a characters. (See Figure 5-9.)

FIGURE 5-8 FIGURE 5-9 •

\x —Escape x (ignore its special meaning).

Escaping special meanings allows for character matching on characters that would otherwise impact your search.

Example: \(55) will not treat the items as a group, but instead will search for an exact character match of (55). x*—Match x zero or more times.

An asterisk will match the preceding character zero or more times. This function is best paired with other search functions.

Example: A search for handle.*switch will search for any entry that begins with handle and ends with switch with any number of characters between, because the period will match any character, and the asterisk will match it zero or more times.

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CST FIND FUNCTION

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SECTION 6 MONITOR AND TROUBLESHOOT CRANE SYSTEMS TABLE OF CONTENTS Monitoring the Crane Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1 Troubleshooting Crane Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1

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MONITOR AND TROUBLESHOOT CRANE SYSTEMS

SECTION 6 MONITOR AND TROUBLESHOOT CRANE SYSTEMS MONITORING THE CRANE SYSTEMS 1.

Connect the laptop to the crane CAN Bus. (See “Laptop Computer-to-Crane Diagnostic Connections”, on page 3-1.)

2.

Run the Auto Detect function by selecting the Auto Detect icon located on the CST tool bar. (See “Auto Detect Function”, on page 4-1.)

NOTE:

3.

4.

To view only selected items in the data window, apply check marks to corresponding items, then select Show Checked in the Show menu. (See “Show Menu”, on page 4-2.)

5.

To view live values of each node on the CAN Bus (see Figure 6-2), select Node in the View drop-down menu.

The View Data and View Nodes functions are active only when the crane CAN Bus is selected in the CST. (See “Settings Menu”, on page 4-3.)

View Data (see Figure 6-1) by selecting Data in the View drop-down menu.

FIGURE 6-2

TROUBLESHOOTING CRANE SYSTEMS 1.

Run the crane CAN Bus diagnostics by selecting the Automatic diagnosis icon. (See “Automatic Diagnosis Function”, on page 4-1.)

NOTE:

2.

FIGURE 6-1

The Automatic diagnosis function is active only when the Crane Bus node is selected in the CST. (See “Settings Menu”, on page 4-3.)

The CST will generate a report on all nodes controlled and monitored by the Crane Bus (see Figure 6-3). To further troubleshoot a node that has generated an error code, use the Help function (see “Help Menu”, on page 4-5) to locate relevant schematics.

6

FIGURE 6-3

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SECTION 7 INSTALLING CRANE SOFTWARE TABLE OF CONTENTS HEX and IHX Files. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1 Flashing the Crane Nodes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1 Loading Charts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2 Programming Crane Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-3 Setting Real Time Clock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-3 Documentation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-4

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INSTALLING CRANE SOFTWARE

SECTION 7 INSTALLING CRANE SOFTWARE HEX AND IHX FILES

1.

Park all crane functions.

HEX

2.

Ensure the crane’s power is off.

Hex files are used to flash crane nodes and are obtained via secure file transfer from the Manitowoc Crane Care Lattice Team. (See “Contact Information”, on page 1-1.)

3.

Connect the laptop to the crane. (See “Laptop Computer-to-Crane Diagnostic Connections”, on page 3-1.)

NOTE:

4.

Turn cab power on.

5.

Record the current capacity chart configuration settings (handle, chart numbers, etc.). Refer to the 31000 Operator Manual (CTR076) and the 31000 RCL/RCI manual (F2204) for pertinent information. (See “Reference Material”, on page 1-1.)

Many hex files are built in to the CST program.

Hex files can have the following extensions: •

.HEX

•

.H86

•

.H87

NOTE:

IHX

The recorded information is used to confirm the crane is configured as it was before the new software is installed.

Ihx files, also known as i-hex files, are used for loading charts onto the crane and are obtained via secure file transfer from the Manitowoc Crane Care Lattice Team. (See “Contact Information”, on page 1-1.)

6.

Turn cab power off.

7.

Open the CST.

Saving HEX and IHX Files to Computer

8.

When the hex and ihx files have been obtained from crane care, unzip and save the files to the computer desktop for access during the flashing or loading procedures.

In the Settings drop-down menu, select the crane make, model, and node to be flashed.

9.

In the Tools drop-down menu, select flash and then Module (see Figure 7-1).

FLASHING THE CRANE NODES WARNING Program Files provided by the Manitowoc Crane Care Lattice Team are specific to the serial number of the crane in question. If they are installed in other cranes, there is potential to cause performance issues and damage and to pose a danger to the operator and nearby workers.

Manitowoc does not assume liability if a technician installs the software into the wrong crane.

To flash a node on an 31000 crane, perform the following procedure:

Manitowoc

FIGURE 7-1 10. Select the correct file to flash the node by selecting the open program file button (see 1 on Figure 7-2) and loading the corresponding file.

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INSTALLING CRANE SOFTWARE

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NOTE:

Perform calibration procedures as necessary.

Refer to the 31000 Operator Manual (CTR076) and the 31000 RCL/RCI manual (F2204) for pertinent information. (See “Reference Material”, on page 1-1.)

LOADING CHARTS WARNING Chart files provided by the Manitowoc Crane Care Lattice Team are specific to the make and model of the crane in question. If they are installed in other cranes, there is potential to cause performance issues and damage and to pose a danger to the operator and nearby workers.

Manitowoc does not assume liability if a technician installs the charts into the wrong crane.

Item Description 1

Open program file button

2

Open chart file button

FIGURE 7-2 NOTE:

Update files must be requested Manitowoc Crane Care Lattice Team.

from

the

NOTE:

Some node program files are standard. These files are directly built into the CST program. A Crane Care Lattice Team member will determine if a builtin file is necessary to flash your node.

11. Check the Program and Run program check boxes.

NOTE:

To load chart files on an EPIC with CAN Bus platform crane, perform the following procedure: 1.

Ensure the crane’s power is off.

2.

Connect the laptop to the crane master node. (See “Laptop Computer-to-Crane Diagnostic Connections”, on page 3-1.)

3.

Open the CST program.

4.

In the Settings drop-down menu, select the crane make, model, and master node. (See “Settings Menu”, on page 4-3.)

5.

Select the correct chart file by selecting the open chart file button (see 2 on Figure 7-2) and loading the corresponding file.

If the master node has been replaced, also check the RTC box to set the real time clock.

12. Select Program.

13. Turn on the crane’s power when prompted by the CST. 14. Select Okay.

NOTE:

15. If errors occur, repeat step 4 through step 9. If errors persist, contact the Manitowoc Crane Care.

6.

Check the Charts check box.

7.

Select Program.

8.

Turn on the crane’s power when prompted by the CST.

9.

Select Okay.

16. When the software installation is complete, cycle crane cab power.

17. Confirm the crane is configured correctly by verifying the current capacity chart configuration settings with the previously recorded crane settings.

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Chart files must be requested from the Manitowoc Crane Care Lattice Team.

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INSTALLING CRANE SOFTWARE

PROGRAMMING CRANE CONFIGURATION Whenever an optional component is added to the crane, a configuration update must be performed to inform the crane the new component is present.

To modify currently equipped crane optional features, perform the following procedure: 1.

Turn on the crane’s power.

2.

Connect the laptop to the crane master node. (See “Laptop Computer-to-Crane Diagnostic Connections”, on page 3-1.)

3.

Open the CST program.

4.

In the Settings menu, select the crane’s make, model, and the master node. (See “Settings Menu”, on page 4-3.)

5.

Check the currently installed crane options by navigating to the crane’s information screen. (For more information, refer to the crane’s operator manual.)

6.

FIGURE 7-4

Make note of the crane’s current configuration.

9.

•

10. Locate the configuration file obtained from the Manitowoc Crane Care Lattice Team and select Open.

For an example of the 31000 crane configuration information screen, see Figure 7-3.

In the File drop-down menu, select Open.

11. Enter the crane’s serial number into the Enter serial number field.

12. Select Save To Controller.

NOTE:

The system will not automatically provide confirmation that the configuration file was successfully installed on the master node.

13. Cycle the crane’s power and return to the crane’s diagnostic options screen to confirm the new crane configuration.

SETTING REAL TIME CLOCK It may be necessary to update the master node’s internal clock to ensure accurate time keeping. To set the time, perform the following procedure: Item Description 1

Model/Program Number

2

Configuration Number

3

Screen Program Number

FIGURE 7-3 7.

In the Tools drop-down menu, select Configuration.

8.

In the Crane options window (see Figure 7-4), open the Program Generation drop-down menu and select the option that matches what is displayed on the diagnostic screen.

Manitowoc

1.

Ensure the crane’s power is on.

2.

Connect the laptop to the crane master node. (See “Laptop Computer-to-Crane Diagnostic Connections”, on page 3-1.)

3.

Open the CST program.

4.

In the Tools drop-down menu, select Settings, then select Time. (See Figure 7-5.)

The Get/Set Time window will appear.

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FIGURE 7-5 5.

To review the master node’s current time setting, select Get Time Stamp. (See Figure 7-6.)

6.

To set the master node’s time to the laptop computer’s clock, select Set Time Stamp. (See Figure 7-6.)

FIGURE 7-6

DOCUMENTATION The Field Software Installation Form 00SVFM045 (included at the end of this document) must be completed and returned to the Manitowoc Crane Care Lattice Team at the time of software installation. If software is installed on multiple cranes, a form must be completed for each crane.

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SECTION 8 GLOSSARY OF TERMS TABLE OF CONTENTS CAN Bus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1 CST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1 EEPROM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1 Flashing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1 Hex Files . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1 IHX Files . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1 License Keys . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1 Node . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1 PDO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1 Peak Adapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1 QT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1 Splash Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1 USB Adapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1 Vehicle Bus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1

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GLOSSARY OF TERMS

SECTION 8 GLOSSARY OF TERMS CAN BUS

LICENSE KEYS

A controller area network (CAN Bus) is a vehicle bus standard designed to allow micro-controllers and devices to communicate with each other in applications without a host computer.

Software lock keys provided by Manitowoc Crane Care Lattice Team that limit functionality of the CST.

CST

Any electronically monitored crane component.

The Crane Service Tool is a software program that monitors, displays, troubleshoots, and programs the various cranes sold by Manitowoc Cranes.

PDO

EEPROM Electronically Erasable Programmable Read Only Memory is a type of non-volatile memory used in computers and other electronic devices to store small amounts of data that must be saved when power is removed.

FLASHING Overwriting of existing firmware or data on EEPROM modules present in an electronic device with new data.

HEX FILES A file format that conveys binary information in ASCII text form, used for programming microcontrollers, EPROMS, and other types of logic devices. These files are for flashing the crane nodes.

IHX FILES Data files containing the mathematical equations used to determine the crane’s capabilities and limits. These files are used to load the crane charts.

NODE

Process Data Object. The CST sends a request to all connected modules for on/off status.

PEAK ADAPTER Allows communication between the crane’s CAN Bus and a laptop computer’s USB port.

QT A cross platform development application that provides information to help operators troubleshoot malfunctions.

SPLASH SCREEN A graphical display of an image generally containing a logo and current software version information.

USB ADAPTER Allows communication between the crane’s RS232 connections and a laptop computer’s USB port.

VEHICLE BUS A specialized internal communications network that interconnects components inside a vehicle.

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ALPHABETICAL INDEX Auto Detect Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1 Automatic Diagnosis Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1 CAN Bus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1 Computer-to-Crane CAN BUS Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3 Computer-to-Master Node RS232 Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3 Contact Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 Crane Service Tool (CST) License Keys . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1 Crane Service Tool (CST) Program Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1 Crane Service Tool (CST) Program. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1 CST Find Function. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1 CST Functions and Menus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1 CST Main Window . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1 CST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1 Documentation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-4 Edit Menu. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2 EEPROM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1 File Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2 Flashing the Crane Nodes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1 Flashing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1 General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 Glossary of Terms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1 Hardware Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 Hardware Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1 Help Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5 HEX and IHX Files. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1 Hex Files . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1 IHX Files . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1 Installing Crane Software. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 Laptop Computer-to-Crane Diagnostic Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1 Levels of Access . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2 License Keys . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1 List of Abbreviations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2 Loading Charts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2 Monitor and Troubleshoot Crane Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1 Monitoring the Crane Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1 Node . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1 PDO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1 Peak Adapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1 Periodic Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2 Programming Crane Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-3 QT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1 Recommended Software . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 Reference Material . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 Reselect Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1 RS232 and CAN Connectors Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2 Safety. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 Setting Real Time Clock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-3 Settings Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3 Show Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2 Special Characters and their Meanings: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1 Splash Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1 Tool Bars Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5

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Tools Menu. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2 Troubleshooting Crane Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1 Uninstalling the CST. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2 USB Adapter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1 Vehicle Bus. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1 View Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2 Window Menu. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5

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