Manitou MT 5519 Telescopic Handler Parts Manual - PDF DOWNLOAD

MT 5519 Telescopic Handler Parts Manual Catalog 50960027 Rev. B

Manitou Americas, Inc. One Gehl Way P. O. Box 179 West Bend, WI 53095-0179 U.S.A

MT 5519 Telescopic Handler Parts Manual Catalog 50960027 Rev. B

For parts orders contact your Manitou Americas Dealer or call: Factory Parts Department (262) 334-6653.

Websites: www.us.manitou.com / www.manitouamericasdealer.com

Introduction

MT 5519 Telescopic Handler

When ordering service parts, specify the correct part number, full description, quantity required, the machine model number, and serial number. For your safety, and continued proper operation, use only genuine Manitou service parts.

“Right” and “left” are determined from a position sitting on the seat inside the cab and facing forward.

Manitou North America, Inc. reserves the right to make changes or improvements in the design or construction of any part of the machine without incurring the obligation to install such changes on previously delivered machines.

NOTE: This parts manual identifies both stan-

dard and optional features for this model.

Depending on the features of your machine, some of the items identified in the parts lists may, or may not, be included with your machine.

SERIAL NUMBER

Model

Engine

Unit Number

MT 5519 Y D 00 00000 Year (D=12, E=13, etc.)

Month

ABBREVIATIONS IN THIS MANUAL ASSD ASSY AR CB CFPD CP CS CYL DIA EU FHCS GR HB HLN HN HP HYD IN INS LN LW M MM/mm NA NPT NSS ORB REF SHCS SLTD SN SQ W/ W/O

Assembled Assembly As Required Carriage Bolt Contact Factory Parts Department Cotter Pin Cap Screw (Bolt) Cylinder Diameter European Union (standards) Flat Head Cap Screw Grade Hex Bolt Hex Lock Nut Hex Nut High Pressure Hydraulic Inch(es) Insert Lock Nut Lock Washer Meter or Meters Millimeter Not Applicable National Pipe Thread Not Sold Separately O-ring Boss Reference Socket Head Cap Screw Slotted Serial Number or Slotted Nut Square With Without

ICONS

Serial number breaks are indicated as follows: • (SN 999 and before) - indicates serial numbers up to and including 999.

• (SN 1000 - 2000) - indicates serial numbers from 1000 to 2000.

• (SN 999 and up) - indicates serial numbers including 999 and after.

SCHEMATICS AND MANUALS Hydraulic and electrical schematics can be found in the Operator’s and Service Manuals for this machine. Engine parts are show in the Engine Parts Manual PN 917304.

The Operator's Manual for this machine is PN 50960028.

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MT 5519 Telescopic Handler

Table of Contents

PAGE INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Inside Front Cover Table of Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 Filters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4 CAB Cab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6 Instrument Panel and Switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8 Fuses, Relays, and Wire Harnesses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10 Front and Rear Lights (Option) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12 Front and Rear Window - Enclosed Cab (Option) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14 Wiper (Option) - Front and Top Window . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16 Window (Option) - Top and Left . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18 One-Piece Door (Option) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20 Split-Door (Option) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22 Heater (Option) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24 A/C-Heater (A/C - Option) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25 A/C Circuit (A/C - Option) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26 A/C Compressor and Mount (A/C - Option) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28 Heater Circuit (A/C - Option) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30 A/C Condenser (A/C - Option) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32 Steering Column and Shifter Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34 Seat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36 Pedals - Brake and Accelerator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38 Cab Mounts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .40 Window Guards (Option) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .41 CHASSIS Engine Compartment - Hoods . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .42 Engine Compartment - Front, Rear, and Backwall . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .44 Engine Compartment - Belly Pan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .46 Front Cover, Mirror, and Washer Bottle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .47 Covers - Rear and Back-up Alarm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .48 Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .50 Fuel Tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .52 ENGINE Fuel Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .54 Oil Filter, Air Heater, and Dipstick . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .56 Fan, Alternator, and Starter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .57 Electrical—Switches, Sensors, and Relays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .58 Flex Plate and Engine Mounts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .59 Radiator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .60 Air Intake and Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .62 Exhaust and Heat Shields . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .64

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MT 5519 Telescopic Handler

AXLE, FRONT PAGE Mounts, Wheels, Fenders and Driveshaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .66 Front and Rear Axle - Steer Cylinders and Tie Rods . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .68 Front Axle - Central Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .69 Front Axle - Differential . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .70 Front Axle - Reduction Hub . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .72 Front Axle - Brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .74 AXLE, REAR Rear Axle - Central Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .76 Rear Axle - Differential . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .77 Rear Axle - Reduction Hub . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .78 BOOM Outer Boom - Front . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .80 Outer Boom - Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .82 Inner Boom - Front . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .84 Inner Boom - Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .85 Dynattach® Mount Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .86 BOOM HYDRAULICS Lift Cylinder Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .88 Extend Cylinder Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .90 Tilt / Slave Cylinder Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .92 Auxiliary Hydraulics Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .94 HYDRAULICS Hydraulic Tank Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .96 Hydraulic Circuit - Cooler and Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .98 Hydraulic Circuit - Hydraulic Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .100 Hydraulic Drive Pump, Hydrostatic Motor, and Inching Valve . . . . . . . . . . . . . . . . . . . . . . .102 Control and Isolation Valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .104 Steer Motor and Steer Select Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .106 Brake Valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .108 Hydraulic Drive Pump Test Ports . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .109 HYDRAULIC COMPONENTS Hydraulic Drive Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .110 Hydraulic Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .111 Hydraulic Drive Motor—(Hydrostatic Motor) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .112 Slave Cylinder Isolation Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .113 Control Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .114 Steer Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .116 Steer Select Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .117

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Table of Contents

PAGE Parking Brake Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .118 Brake Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .119 HYDRAULIC CYLINDERS Lift Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .120 Slave Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .122 Tilt Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .124 Boom Extend Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .126 Rotate Carriage Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .128 Fork-Shift Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .129 ATTACHMENTS Carriage Forks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .130 Standard Carriage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .132 Rotating Carriage (Series I) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .134 Rotating Carriage (Series II) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .136 Fork-Shift Carriage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .138 Truss Boom . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .140 Bucket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .141 DECALS Decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .142 INDEX Numerical Index List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .146 Subject Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .152 REFERENCE O-Ring Tables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .158 Adapter (Fittings) Torque Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .159 Metric Bolt Torque Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .160 SAE Bolt Torque Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .161

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Filters and Belts

MT 5519 Telescopic Handler

All 1

2

Engine Oil

5

6

3

Fuel

4

Hydraulic Oil

Fuel/Water Separator

Air - Primary

10

9

8

7

A/C Compressor

Air - Secondary Alternator/Fan

(when equipped with air conditioning)

11

Cab Air (when equipped with heater or A/C)

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MT 5519 Telescopic Handler

Filters and Belts All

Ref. No. 01 02 03 04 05 06

Part No. 51200116 51200020 809827 50380272 51200019 51200177

PRINTED IN U.S.A.

Description

Qty. Req.

Ref. No.

FILTER, ENGINE OIL . . . . . . . . . . . 1 FILTER, FUEL/WATER SEP. . . . . . . 1 BOWL, FUEL/WATER SEP. . . . . . . 1 DRAIN, FUEL/WATER SEP. . . . . . . 1 FILTER, FUEL (on firewall) . . . . . . . 1 FILTER, HYDRAULIC OIL. . . . . . . . 1

07 08 09 10 11

5

Part No. 51200167 51200172 51200613 51200614 51200000

Description

Qty. Req.

FILTER, AIR (primary) . . . . . . . . . . . 1 FILTER, AIR (secondary). . . . . . . . . 1 BELT, FAN/ALTERNATOR. . . . . . . . 1 BELT, A/C COMPRESSOR . . . . . . . 1 FILTER, CAB AIR (option) . . . . . . . . 1

50960027/B1112

Cab

MT 5519 Telescopic Handler

Cab 37

38 3, 4

39

5

2

40

Level Indicator

Strobe Light (Option)

1

9

11 29 36

12

10 16

26 28

30

11

15

32

13 33 17

14

13 31

35 26 34

30 29 28 32

18 13 Load Charts are on page 143.

24 25

13

19

20

21

23 22

Left Mirror

13 Arm Rest (Option)

26

27

(Option)

Load Charts and Fuse Box Access

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MT 5519 Telescopic Handler

Cab Cab

Ref. No. 01 02 03 04 05 09 10 11 12 13 14a 15 16b 17b 18b 19c 20 21 22 23 24 25 26 27 28 29 30 31

Part No. 51200615 809319 809318 51200616 808493 808492 808862 51200617 808677 813610 809177 808600 51200014 51200007 808733 808257 808258 51200620 808600 808545 813612 813613 813614 813357 808734 813469 808545 51200621 51200622 809106 808484 808482 808483 808589

PRINTED IN U.S.A.

Description

Qty. Req.

Ref. No.

Part No.

Description

Qty. Req.

CAB (without glass) . . . . . . . . . . . . . 1 BULB SEAL, RIGHT WINDOW . . . . 1 GLASS, RIGHT HAND . . . . . . . . . . 1 SCREEN, RH (not shown) . . . . . . . 1 CLIP, WINDOW . . . . . . . . . . . . . . . . 2 SCREW, FLANGE . . . . . . . . . . . . . . 4 PLATE, INCLMT MOUNT . . . . . . . . 1 INDICATOR, FRAME LEVEL . . . . . 1 5/16”-18X3/4” BUTT. HD BOLT . . AR 5/16” FLAT WASHER . . . . . . . . . . AR #8-32X1” SCREW . . . . . . . . . . . . . . 2 1/4”-20X5/8” BUTT. HD BOLT . . . AR PANEL, DASH . . . . . . . . . . . . . . . . . 1 5/8” PLASTIC PLUG . . . . . . . . . . . . 1 HOLE PLUG, 2-1/2” DIA . . . . . . . . . 1 PANEL, DASH COVER . . . . . . . . . . 1 PANEL, HEATER. . . . . . . . . . . . . . . 1 MIRROR ASSEMBLY (left hand). . . 1 1/4”-20X5/8” BUTT. HD BOLT . . . AR 1/4”-20 WHIZ LOCK NUT. . . . . . . AR ARM REST PAD . . . . . . . . . . . . . . . 1 ARM REST BRACKET . . . . . . . . . . 1 ADJUSTMENT KNOB . . . . . . . . . . . 1 3/8”-16x1” CARRIAGE BOLT . . . . . 1 U-BOLT . . . . . . . . . . . . . . . . . . . . . . 2 LOAD CHART SHEET . . . . . . . . . AR 1/4” FLANGE NUT . . . . . . . . . . . . AR FUSE PANEL/JOYSTICK COVER . 1 CAM LOCK . . . . . . . . . . . . . . . . . . . 1 KEY ONLY (CH751) . . . . . . . . . . . . 1 WASHER, FLAT (BLACK) . . . . . . AR BUSHING, NYLON . . . . . . . . . . . . AR GROMMET, 1/2”IDX1/4” GRV. . . . AR 1/4” LOCK WASHER . . . . . . . . . . AR

32 33 34 35 36 37d 38d 39d 40d

808666 809320 51200008 809321 808306 813374 813378 813376 813377

---

-- ITEMS NOT SHOWN-(Miscellaneous) 808672 TREAD STRIP, 6” WIDE (1 FT.) . . AR 51200623 TRIM/EDGE 5” (front of cab). . . . . . 1

-----

51200027 51200028 813379 51200624

---

(Door hinge plugs - when door is not used) 808891 HOLE PLUG, 1/2” . . . . . . . . . . . . . . 6 813632 HOLE PLUG, 3/8” . . . . . . . . . . . . . . 6

1/4”-20X1” BUTTON HD BOLT . . AR GLASS, REAR. . . . . . . . . . . . . . . . . 1 MOUNT, REAR GLASS LOWER . . 1 BULB SEAL, REAR GLASS . . . . . . 1 MOUNT, REAR GLASS UPPER . . . 2 STROBE LIGHT, AMBER . . . . . . . . 1 GROMMET 0.28 x 0.156GW 0.38. . 1 RHMS SLT #8-32 x 1/2" CZY . . . . . 3 HN MS #8-32 CZY . . . . . . . . . . . . . 3

(Strobe Light - Option)

7

WIRE HARNESS, STROBE UPPER . 1 WIRE HARNESS, STROBE DASH. 1 SWITCH, STROBE LIGHT . . . . . . . 1 CABLE CLIP, ADHESIVE BACK . . . 1

a

Refer to Instrument Panel and Switches section for information regarding switches and gauges.

b

Used when not equipped with a heater

c

Optional left-hand mirror

d

Optional strobe light

50960027/B1112

Cab

MT 5519 Telescopic Handler

Instrument Panel and Switches 1 4

3

5

6

2

7

11

15

IGNITION

50960027/B1112

8

5

12

14

10

9

8

5

13

START

HORN

PRINTED IN U.S.A.

MT 5519 Telescopic Handler

Cab Instrument Panel and Switches

Ref. No.

Part No.

01

51200014

02 03 04 05 06 07 08 09 10

51200537 808922 51200625 809694 808921 808926 808927 808924 813379

PRINTED IN U.S.A.

Description

Qty. Req.

PANEL, DASH . . . . . . . . . . . . . . . . . 1 (does not include switches or display) DISPLAY, CAN & INSTRUMENTS . 1 SWITCH, STEER MODE. . . . . . . . . 1 SWITCH, TWO SPEED. . . . . . . . . . 1 HOLE PLUG, SWITCH . . . . . . . . . AR SWITCH, PARK BRAKE . . . . . . . . . 1 SWITCH, LIGHTS . . . . . . . . . . . . . . 1 SWITCH, TURN SIGNALS . . . . . . . 1 SWITCH, HAZARD LIGHTS . . . . . . 1 SWITCH, STROBE . . . . . . . . . . . . . 1

Ref. No.

Part No.

11

808923

12

808923

13 14 15

808438 808438 808073 808074

Description

Qty. Req.

SWITCH, WIPER/WASHER . . . . . . 1 (front window) SWITCH, WIPER/WASHER . . . . . . 1 (top window) SWITCH, PUSH-BUTTON (horn) . . 1 SWITCH, PUSH-BUTTON (starter) . 1 SWITCH, IGNITION w/KEY. . . . . . . 1 KEY ONLY (2 keys) . . . . . . . . . . . . 1

NOTE: Switches shown in the Illustration or listed on this page are for reference purposes only—your machine may be configured differently than shown here.

9

50960027/B1112

Cab

MT 5519 Telescopic Handler

Fuses, Relays, and Wire Harnesses

9

24

8

11

1

2

3

4 10

Shift Module

12

7

(Fuses, relays, and transmission shift module are located inside the cab under the load chart panel on the dash.)

(located next to the fuses and relays)

13

14

15

16

17

5

6

30

Electrical Components Mount

22

19

23 18 21 20

CAN-Terminate (located next to the electrical components mount)

(Fuses and relays—shown here—are located inside the engine compartment on the firewall between the engine and the firewall.)

50960027/B1112

10

PRINTED IN U.S.A.

MT 5519 Telescopic Handler

Cab Fuses, Relays, and Wire Harnesses

Ref. 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19

23 24 25 26

Part No. 808394 51200538 808394 809190 809190 809190 808395 808395 808395 808892 808892 51200626 51200626 808500 808500 51200627 51200628 51200629 51200630 51200631 51200632 51200633 51200633 51200630 51200631 51200632 813465 51200634 808735 51200635

27

808396

28

808577

29 30 -----

808576 51200636 51200637 51200638 51200639 51200539

20 21 22

Description Function/Comments MINI FUSE, 15 AMP (BATTERY) IGNITION SWITCH, HORN MINI FUSE, 20 AMP (IGNITION) TRANSMISSION, PARK BRAKE, PWP, STEER SELECT, INJ. MINI FUSE, 15 AMP (IGNITION) LIGHTS, INCHING MINI FUSE, 25 AMP (IGNITION) HEATER, CAN DISPLAY MINI FUSE, 25 AMP (IGNITION) TOP WIPER MINI FUSE, 25 AMP (IGNITION) FRONT WIPER MICRO RELAY, 20 AMP LIGHTS MICRO RELAY, 20 AMP TOP WIPER MICRO RELAY, 20 AMP FRONT WIPER CHANGE-OVER RELAY IGNITION CHANGE-OVER RELAY PARK BRAKE MAXI FUSE, 80 AMP ALTERNATOR MAXI FUSE, 80 AMP AIR HEATER MAXI FUSE, 60 AMP CHASSIS POWER MAXI FUSE, 60 AMP STARTER MAXI FUSE, 40 AMP A/C EVAPORATOR (when equipped with A/C option) MAXI FUSE, 30 AMP A/C CONDENSER (when equipped with A/C option) MINI FUSE, 10 AMP (IN-LINE) ECU POWER SOLENOID, 12 VDC STARTER CAP (not shown—not included with solenoid) HN 5/16 C2ZY (not shown—not included with solenoid) RELAY, 20 AMP ECU RELAY, 20 AMP FUEL RACK SOLENOID, 12 VDC AIR HEATER CAP (not shown—not included with solenoid) HN 5/16 C2ZY (not shown—not included with solenoid) CAN/TERMINATE RECEPTACLE MODULE, SHIFTER TURN SIGNAL FLASHER (when equipped with light package option) DIODE PACK DRIVE TRAIN CONTROLS (located under the front chassis cover, part of frame wire harness) DIODE PACK BRAKE LIGHT/TURN SIGNAL CIRCUIT (Light Package Option) (located the under dash near the switches—part of light package harness) DIODE PACK BRAKE LIGHT/TURN SIGNAL CIRCUIT (Light Package Option) (located the under dash near the switches—part of light package harness) CLEAR COVER, DIODE PACK FUSE BLOCK W/COVER (does not include fuses) WIRE HARNESS, FRAME WIRE HARNESS, CANOPY WIRE HARNESS, ENGINE WIRE HARNESS, LIGHT PACKAGE (option) - Refer to next page for more information.

NOTE: For additional wire harnesses, refer to their relative location in this parts manual (e.g., Boom section for boom lights).

NOTE: Fuses, relays, and other items shown on these pages are for reference purposes only; your machine might be configured differently and might not include the options shown on this—or other pages—in this parts manual.

26

27

28

51200635

808396

808577

29

25

Turn Signal Flasher (Located behind the front dash and switch panel.)

PRINTED IN U.S.A.

Diode Packs

11

Diode Pack Cover

50960027/B1112

Cab

MT 5519 Telescopic Handler

Front and Rear Lights (Option)

1 Boom Work Lights are on page 80.

2

3 4

FRONT OF CAB

6

5 7

7

8

9

10

REAR OF CHASSIS

50960027/B1112

12

PRINTED IN U.S.A.

MT 5519 Telescopic Handler

Cab Front and Rear Lights (Option)

Ref. No.

Part No.

01 02 03 04 05a 06a 07a 08a

808889 808595 808471 808341 51200640 51200641 51200642 51200643

PRINTED IN U.S.A.

Description

Qty. Req.

Ref. No.

HEAD LIGHT . . . . . . . . . . . . . . . . . . 2 1/2” FLAT WASHER . . . . . . . . . . . . 2 3/8”-16 WHIZ LOCK NUT . . . . . . . . 2 GROMMET, 5/8” . . . . . . . . . . . . . . AR TAIL LIGHT, LH . . . . . . . . . . . . . . . . 1 TAIL LIGHT, RH . . . . . . . . . . . . . . . . 1 TAIL LIGHT, MOUNT . . . . . . . . . . . . 2 TAIL LIGHT, RETAINER . . . . . . . . . 2

09a 10a --

---

13

Part No. 813849 51200644

Description

Qty. Req.

3/8” LOCK WASHER . . . . . . . . . . . . 4 M8-1.25X100 C8.8 BOLT . . . . . . . . 4

-- ITEMS NOT SHOWN -51200539 HARNESS, LIGHT PACKAGE . . . . 1 (Dash to rear lights: includes two diode packs—refer to previous page for diode information.)

808901 WIRE HARNESS, HEAD LIGHT . . . 2 808344 GROMMET 13/16”. . . . . . . . . . . . . . 1

50960027/B1112

Cab

MT 5519 Telescopic Handler

Front and Rear Window - Enclosed Cab (Option) 3 Rear Window Hinge

1

2

Front Window Hinge

7

1

5

5

6

4

8

1

2 4

6

3

12

9

11

10

17 18 14

16

17

14

16

15 16

19

20

50960027/B1112

14

PRINTED IN U.S.A.

MT 5519 Telescopic Handler

Cab

Front and Rear Window - Enclosed Cab (Option) Ref. No. 01 02 03 04 05 06 07 08 09 10 11 12 14

Part No. 808490 808420 808421 808491 808483 808422 808495 808485 809320 809321 51200645 809317 808486

PRINTED IN U.S.A.

Description

Qty. Req.

Ref. No.

5/16”-18 ACORN NUT . . . . . . . . . AR 5/16”-18X1” BUTTON HD BOLT . . . 4 5/16”-18X3/4” BUTTON HD BOLT . 8 BUSHING, STEEL . . . . . . . . . . . . . . 4 GROMMET, 1/2”IDX1/4”GROOVE . 6 5/16” FLAT WASHER (BLACK) . . . . 4 HINGE, FRONT WINDOW . . . . . . . 2 HINGE, PLASTIC (rear window) . . . 1 GLASS, REAR. . . . . . . . . . . . . . . . . 1 BULB SEAL, REAR GLASS . . . . . . 1 BULB SEAL, FRONT GLASS . . . . . 1 GLASS, FRONT . . . . . . . . . . . . . . . 1 PIN, QUICK DETACH. . . . . . . . . . AR

15a 16 17 18 19a 20a

51200008 808481 808488 808487 809325 808255

MOUNT, REAR-WINDOW STAY . . . 1 PIN, ROLL - 3/16”x1/2” . . . . . . . . . . 3 HOLD OPEN, L-STYLE. . . . . . . . . . 2 HOLD OPEN, L-STYLE. . . . . . . . . . 1 MOUNT, WIND. HOLD OPEN (RH). 1 MOUNT, WIND. HOLD OPEN (LH). 1

a ----

Use the parts 809180 809181 808600

listed below to fasten mount to frame: 1/4” FLAT WASHER . . . . . . . . . . AR 1/4” LOCK WASHER. . . . . . . . . . AR 1/4”-20X5/8” BUTTON HD BOLT. AR

15

Part No.

Description

Qty. Req.

50960027/B1112

Cab

MT 5519 Telescopic Handler

Wiper (Option) - Front and Top Window

8

1

7

2

9

Late-Style Wiper

Early-Style Wiper

10

3

4

6

6

11

5

5

12

13

23 22

21

19

14

18

15

16

50960027/B1112

20

17

16

PRINTED IN U.S.A.

MT 5519 Telescopic Handler

Cab

Wiper (Option) - Front and Top Window Ref. No. 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20

Part No. 50380577 50380576 50380682 50380579 50380583 808568 808564 808320 808569 NSS NSS 808574 51200646 808572 808562 808573 808479 51200646 808840 808571 808563 808565

Description

Qty. Req.

WIPER BLADE, 16". . . . . . . . . . . . . 1 WIPER ARM, PANTOGRAPH . . . . . 1 Front Window Top Window PLATE, PANTO ARM MOUNT . . . . 1 PIN, PANTO ARM MOUNT . . . . . . . 1 M5, ACORN NUT . . . . . . . . . . . . . . 1 M8, ACORN NUT . . . . . . . . . . . . . . 1 WIPER BLADE, 16". . . . . . . . . . . . . 1 ADAPTER, PIN LOCK. . . . . . . . . . . 1 WIPER ARM, PANTOGRAPH . . . . . 1 Front window—see note a Top window—see note b PANTO ADAPTER PLATE . . . . . . . 1 WASHER, #10 WEATHERTITE . . . 1 SCREW, M5 16mm . . . . . . . . . . . . . 1 COVER WIPER MOTOR. . . . . . . . . 1 BOLT / 10-24x1.25 HEX GR5 . . . . . 1 WASHER/BLK NYLON . . . . . . . . . . 1 WASHER, #10 WEATHERTITE . . . 2 NUT/ACORN #10-24 BLK . . . . . . . . 1 RAIN SHIELD . . . . . . . . . . . . . . . . . 1 M18, NUT . . . . . . . . . . . . . . . . . . . . 1 GASKET, PANTO ADAPTER . . . . . 1

Ref. No.

Part No.

Description

Qty. Req.

21 22 23 24

808570 808561 808320 808089

---

-- ITEMS NOT SHOWN -(Windshield Wiper Harness) 809182 HARNESS, TOP WIPER . . . . . . . . . 1 809183 HARNESS, FRONT WIPER . . . . . . 1

---

(Windshield Washer System) 808321 HARNESS, WASHER BOTTLE . . . 1 808347 TUBING, WASHER (15-1/2’) . . . . . . 1

TOWER SEAL, TRICO WIPER . . . . 1 WIPER MOTOR, TRICO . . . . . . . . . 1 ADAPTER/WET ARM . . . . . . . . . . . 1 BOTTLE, DUAL -PUMP WASHER . 1

a

The early style front wiper arm is no longer available; it will be necessary to order part number 50380585 Wiper Arm Kit, which contains items 1-4.

b

The early style front wiper arm is no longer available; it will be necessary to order part number 50380683 Wiper Arm Kit, which contains items 1-4.

Washer Bottle w/Pumps (Located under front chassis cover.)

Washer Bottle also shown on page 47.

24

PRINTED IN U.S.A.

17

50960027/B1112

Cab

MT 5519 Telescopic Handler

Window (Option) - Top and Left

1

4 2

5 6

3

7

3

10

10

8

9

50960027/B1112

18

PRINTED IN U.S.A.

MT 5519 Telescopic Handler

Cab Window (Option) - Top and Left

Ref. No. 01a 02 03 04 05 06 07

Part No. 809324 808490 808252 808483 808491 808422 808420

PRINTED IN U.S.A.

Description

Qty. Req.

GLASS, TOP . . . . . . . . . . . . . . . . . . 1 5/16”-18 ACORN NUT . . . . . . . . . AR WINDOW MOUNT. . . . . . . . . . . . . . 2 GROMMET, 1/2”IDX1/4”GROOVE . 4 BUSHING, STEEL . . . . . . . . . . . . . . 4 5/16” FLAT WASHER (BLACK) . . . . 4 5/16”-18X1” BUTTON HD BOLT . . . 4

19

Ref. No.

Part No.

Description

Qty. Req.

08 09 10

809323 809322 808253

a

Use P/N 808934 Adhesive Kit to attach top glass to cab.

GLASS, LEFT REAR. . . . . . . . . . . . 1 BULB SEAL, LEFT GLASS . . . . . . . 1 WINDOW MOUNT. . . . . . . . . . . . . . 2

50960027/B1112

Cab

MT 5519 Telescopic Handler

One-Piece Door (Option)

28

Top and Bottom Hinge 27

31

29

30

9

26 23

Cab Pillar (Interior)

1 2 9 3 11 8 9 8

7

12

7 6

5

31 9 14

22

10

21

9

32 20

29 30 9

4 8

50960027/B1112

20

7

6

5

PRINTED IN U.S.A.

MT 5519 Telescopic Handler

Cab One-Piece Door (Option)

Ref. No.

Part No.

00

51200647

01 02 03 04 05 06 07 08 09 10 11 12 14 20

808303 808246 808238 808239 808419 808422 808491 808483 808490 809184 51200012 808137 808663 808327 808097

PRINTED IN U.S.A.

Description

Qty. Req.

Ref. No. 21

CAB DOOR, ONE-PIECE . . . . . . . . 1 (includes items 1-10, 12, and 29-31 ) WELDMENT, CAB DOOR FRAME . 1 BULB SEAL, DOOR FRAME . . . . . 1 GLASS, UPPER DOOR . . . . . . . . . 1 GLASS, LOWER DOOR . . . . . . . . . 1 5/16”-18X1-3/4” BUTTON HD BOLT 5 5/16” FLAT WASHER (BLACK) . . . . 5 BUSHING, STEEL . . . . . . . . . . . . . . 8 GROMMET, 1/2”IDX1/4”GROOVE . 8 5/16”-18 ACORN NUT (BLACK). . AR 5/16”-18X2” BUTTON HD BOLT . . . 3 3/8”x5” BOLT . . . . . . . . . . . . . . . . . . 3 WELDMENT, DOOR HINGE . . . . . . 3 3/8” NYLON INSERT NUT . . . . . . . 3 HANDLE, EXT. DOOR LOCKING . . 1 KEY ONLY . . . . . . . . . . . . . . . . . . . 1

22

23 26 27 28 29 30 31 32

21

Part No. 808310 809185 808600 809186 808484 808661 808891 808086 809187 809188 51200013 51200648 809184 51200649 51200650 813610 808555 809494 813433

Description

Qty. Req.

LATCH RELEASE, INTERIOR . . . . 1 1/4-20X1-1/4” FLAT HD SCREW . . 2 1/4-20X5/8” BUTTON HD BOLT . . 1 M6-1X12 8.8 BOLT. . . . . . . . . . . . . 2 FLAT WASHER (BLACK) . . . . . . . . 1 1/4”-20 NYLON INSERT NUT . . . . 2 1/2” HOLE PLUG . . . . . . . . . . . . . . 2 STRIKER . . . . . . . . . . . . . . . . . . . . . 1 7/16” LOCK WASHER . . . . . . . . . . 1 7/16” FLAT WASHER . . . . . . . . . . . 1 7/16”-14 NUT . . . . . . . . . . . . . . . . . 1 DOOR RESTRAINT STRAP . . . . . . 2 5/16”X2” BUTTON HD BOLT. . . . . . 4 TUBE, STAND-OFF. . . . . . . . . . . . . 6 HINGE, BOLT-ON . . . . . . . . . . . . . . 3 5/16” FLAT WASHER . . . . . . . . . . AR 5/16” WHIZ NUT. . . . . . . . . . . . . . AR 5/16”X3” STUD . . . . . . . . . . . . . . . AR COVER (included with #21) . . . . . . 1

50960027/B1112

Cab

MT 5519 Telescopic Handler

Split-Door (Option) 8 6

5

3

7

4

9

13

10

3 11

15

14

12

46 9

1

17

3

16

41

14

40 3 9

39 38 37

35 33

32

30

29

28

23

18

27 24

3 2

46

13

36

34

31

17

8

26

25

23

22

3 14 21

9 17

20

50960027/B1112

14

19

22

PRINTED IN U.S.A.

MT 5519 Telescopic Handler

Cab Split-Door (Option)

Ref. No.

Part No.

01

51200652

02

51200653

03 04 05 06 07 08 09

808490 813389 51200654 51200655 51200656 51200012 808483 808491 10 51200664 11 808094 12 808489 13 808137 14 808419 813656 16 51200657 17 808422 18 808420 19 808239 20 51200658 21 51200659 22 809494

Description

Qty. Req.

Ref. No. 23 24 25 26

DOOR, TOP. . . . . . . . . . . . . . . . . . . 1 (includes items 3-7, 9-14, 16-17, 39-41) DOOR, BOTTOM. . . . . . . . . . . . . . . 1 (includes items 13, 16-27, 31-38) 5/16”-18 ACORN NUT (BLACK). . AR 1/4” ACORN NUT (BLACK) . . . . . . . 1 FRAME, UPPER DOOR . . . . . . . . . 1 BULB SEAL, UPPER DOOR. . . . . . 1 GLASS, UPPER DOOR . . . . . . . . . 1 CS 3/8” x 5” C5ZY . . . . . . . . . . . . . . 2 GROMMET, .50X0.25X0.81 . . . . . AR BUSHING, STEEL (not shown) . . AR CS 1/4” x 2-1/2” C5ZY. . . . . . . . . . . 1 GLASS MOUNT . . . . . . . . . . . . . . . 1 DOOR HOLDER (set) . . . . . . . . . . . 1 DOOR HINGE . . . . . . . . . . . . . . . . . 3 BHSC 5/16” x 1-3/4” C RIE . . . . . 615 HLN 3/8” CZY . . . . . . . . . . . . . . . . . 3 CS 3/8” x 7” C5ZY . . . . . . . . . . . . . . 1 FW 5/16 RIE . . . . . . . . . . . . . . . . . AR BHSCS 5/16” x 1-3/4” C RIE. . . . . . 1 GLASS, LOWER DOOR . . . . . . . . . 1 BULB SEAL, LOWER DOOR . . . . . 1 FRAME, LOWER DOOR . . . . . . . . . 1 STUD 5/16” x 3” GR5 . . . . . . . . . . . 1

Part No.

27 28 29 30 31 32 33 34

808555 51200648 813610 808327 808097 809186 808086 809188 51200013 809185 51200651 813433 808310

35 36 37 38 39 40 41 42 43 44 45

813549 51200660 51200661 813430 51200662 51200663 813417 809494 809184 51200649 51200650

Description

Qty. Req.

FLANGE LOCK NUT 5/16” . . . . . . . 2 DOOR RETAINER . . . . . . . . . . . . . . 1 FW 5/16” AWZY. . . . . . . . . . . . . . . . 1 HANDLE, EXTERIOR LOCKING . . 1 KEY ONLY . . . . . . . . . . . . . . . . . . . . 1 SHCS M6-1x12 C8.8 ZY DIN912 . . 2 STRIKER . . . . . . . . . . . . . . . . . . . . . 1 FW 7/16” AWZY. . . . . . . . . . . . . . . . 1 HN 7/16” FLEXLOCK GR5 . . . . . . . 1 FHSCS 1/4”x1-1/4” CZY . . . . . . . . . 2 HLN INST 1/4 CZY . . . . . . . . . . . . . 2 COVER (included with #34) . . . . . . 1 LATCH RELEASE, INTERIOR . . . . 1 (includes cover: item #33) BHSCS 3/8”x1-1/4” CZY . . . . . . . . . 1 HN M12-1.00 F8ZY DIN934 . . . . . . 1 FN 1/2 ANZY . . . . . . . . . . . . . . . . . . 2 STRIKER . . . . . . . . . . . . . . . . . . . . . 1 FHSCS M6-1x25 C8.8 DIN7901 . . . 2 HN M6-1.00 C8 DIN934 . . . . . . . . . 1 LATCH, ROTARY (RIGHT) . . . . . . . 1 5/16”X3” STUD . . . . . . . . . . . . . . . AR 5/16”X2” BUTTON HD BOLT. . . . . . 5 TUBE, STAND-OFF. . . . . . . . . . . . . 6 HINGE, BOLT-ON . . . . . . . . . . . . . . 3

Bottom Hinge (Only)

45 44

22

25

23

3

43 24

Cab Pillar (Interior)

(See inset on facing page)

PRINTED IN U.S.A.

23

50960027/B1112

Cab

MT 5519 Telescopic Handler

Heater (Option)

2

3

1

4

5

10 6 7

8 2 7

9

Ref. No. 01

02 03 04 05 06

Part No. 808318 809351 51200030 808324 808325 808352 809165 808411

50960027/B1112

Description

Qty. Req.

Ref. No.

HEATER ASSEMBLY . . . . . . . . . . . 1 (Includes items 5, 6, 8, 9 and 10) BLOWER MOTOR (only) . . . . . . . . . 1 GRILL, DEFROSTER . . . . . . . . . . . 2 INSTRUMENT PANEL. . . . . . . . . . . 1 DECAL, HEAT CONTROL. . . . . . . . 1 CONTROL, TEMPERATURE . . . . . 1 KNOB ONLY . . . . . . . . . . . . . . . . AR SWITCH, VARIABLE SPEED . . . . . 1

24

Part No.

Description

Qty. Req.

07 08 09 10

808600 808496 808412 51200031

1/4”-20X5/8” BUTTON HD BOLT . 10 VALVE, WATER . . . . . . . . . . . . . . . . 1 LOUVER . . . . . . . . . . . . . . . . . . . . . 1 RESISTOR BLOCK . . . . . . . . . . . . . 1

---

-- ITEMS NOT SHOWN -NSS 5/8” HEATER HOSE (10’) . . . . . . . . 1 51200665 HOSE CLAMP, SAE #10 . . . . . . . AR

PRINTED IN U.S.A.

MT 5519 Telescopic Handler

Cab A/C - Heater - (A/C - Option)

12

13

15

11

14 9

8 10

16

7 17

5

6

18 4

3

16

2

1

Ref. No.

Part No.

01

51200032

02 03 04 05 06 07 08

51200033 51200034 51200000 51200035 808412 51200045 51200036 51200037

PRINTED IN U.S.A.

Description

Qty. Req.

Ref. No.

HVAC ASSEMBLY . . . . . . . . . . . . . . 1 (Includes items 2-9) FAN (only - included with item 1) . . 1

09 10 11 12 13 14 15 16 17 18

FILTER COVER. . . . . . . . . . . . . . . . 1 FILTER, CAB AIR . . . . . . . . . . . . . . 1 EVAPORATOR/HEATER COIL . . . . 1 LOUVER . . . . . . . . . . . . . . . . . . . . . 1 EXPANSION VALVE . . . . . . . . . . . . 1 COLD CONTROL SWITCH . . . . . . . 1 RELAY . . . . . . . . . . . . . . . . . . . . . . . 1

25

Part No. 51200038 51200039 51200040 808411 51200041 51200042 51200030 808600 51200043 51200044

Description

Qty. Req.

RECTIFIER PACK . . . . . . . . . . . . . . 1 LOUVER . . . . . . . . . . . . . . . . . . . . . 1 DECAL, A/C HEATER CONTROL. . 1 SWITCH, VARIABLE SPEED . . . . . 1 KNOB. . . . . . . . . . . . . . . . . . . . . . . . 2 MODULE, A/C CONTROL. . . . . . . . 1 GRILL, VENT. . . . . . . . . . . . . . . . . . 2 1/4”-20X5/8” BUTTON HD BOLT . 10 PANEL, HVAC CONTROL. . . . . . . . 1 HOSE, OVERFLOW . . . . . . . . . . . . 1

50960027/B1112

Cab

MT 5519 Telescopic Handler

A/C Circuit - (A/C Option)

1 3 2 Condenser (located inside the housing on the top-rear of the cab)

4

5

Evaporator / Heater Coil (located inside the cab)

10

A/C Compressor also shown on page 28.

3

4 17

5

11 9 7

11

3

15 14

10

3 2

16 A/C Compressor

8

(attached to chassis under radiator) Refer to next page for A/C Compressor mounting brackets and hardware.

6 7

13

HVAC unit is on page 25.

12 A/C Dryer (located on the frame under the front access cover)

50960027/B1112

26

PRINTED IN U.S.A.

MT 5519 Telescopic Handler

Cab A/C Circuit - (A/C Option)

Ref. No. 01 02 03 04 05 06 07 08 09 10 11 12 13 14

Part No. 813516 51200666 51200047 51200667 51200049 51200035 51200051 51200056 51200057 51200668 51200669 808471 51200670 51200058

PRINTED IN U.S.A.

Description

Qty. Req.

Ref. No.

CONDENSER . . . . . . . . . . . . . . . . . 1 HOSE, #6 CONDENSER/DRYER. . 1 O-RING. . . . . . . . . . . . . . . . . . . . . AR HOSE, #8 COND./COMPRESSOR. 1 O-RING. . . . . . . . . . . . . . . . . . . . . AR EVAPORATOR/HEATER COIL . . . . 1 O-RING. . . . . . . . . . . . . . . . . . . . . AR A/C DRYER (does not include #9) . 1 SWITCH, BINARY . . . . . . . . . . . . . . 1 HOSE, #6 DRYER/EVAPORATOR. 1 HOSE, #10 COMP./EVAPORATOR. 1 HN FL SLOC 3/8” CZY . . . . . . . . . . 2 BRACKET, DRYER MOUNT . . . . . . 1 CLAMP, DRYER . . . . . . . . . . . . . . . 1

15 16 17 --

--

27

Part No. 51200059 813713 51200671

Description

Qty. Req.

CS 3/8” x 5/8” C5ZY . . . . . . . . . . . . 1 CDS 3/8” x 1” C5ZY . . . . . . . . . . . . 1 A/C COMPRESSOR . . . . . . . . . . . . 1

-- ITEMS NOT SHOWN -51200672 WIRE HARNESS, A/C COND. . . . . 1 (Connects to A/C condenser, routes through A/C hose guard—back of cab, connects to A/C evaporator wire harness,A/C compressor, and the fuse box.)

51200673

WIRE HARNESS, A/C EVAP. . . . . . 1 (Connects to A/C evaporator—in cab, the A/C-heater solenoid, the A/C condenser wire harness, and the fuse box.)

50960027/B1112

Cab

MT 5519 Telescopic Handler

A/C Compressor and Mount (A/C Option)

1 5

2 3

4

6

7

8 9

17

10

18 16 11

12 15

1

19

13 14 25

20

14

24 19

23 A/C Compressor and Mount

21

(located under radiator)

22

50960027/B1112

28

PRINTED IN U.S.A.

MT 5519 Telescopic Handler

Cab

A/C Compressor and Mount (A/C Option) Ref. No.

Part No.

01

51200671

02 03 04 05 06 07 08 09 10 11 12

51200674 NSS 51200675 51200676 51200677 51200678 51200679 51200680 51200614 51200681 51200682

PRINTED IN U.S.A.

Description

Qty. Req.

Ref. No.

A/C COMPRESSOR . . . . . . . . . . . . 1 (includes items 2-6) CLUTCH, A/C COMPRESSOR . . . . 1 COMPRESSOR BODY . . . . . . . . . . 1 O-RING SET, MANIFOLD . . . . . . . . 1 A/C COMPRESSOR MANIFOLD . . 1 HW HMS M10 x 20 . . . . . . . . . . . . . 1 PULLEY, A/C CRANK . . . . . . . . . . . 1 FW M10 ZY DIN125 . . . . . . . . . . . . 3 CS M10-1.5x30 C10.9 ZY DIN931 . 3 BELT, A/C COMPRESSOR . . . . . . . 1 A/C COMPRESSOR MOUNT . . . . . 1 HN LF SLOC 3/8” CZ . . . . . . . . . . . 2

13 14 15 16 17 18 19 20 21 22 23 24 25

29

Part No. 51200683 51200684 51200685 51200686 51200687 51200688 51200689 51200690 813591 814029 51200691 51200692 51200012

Description

Qty. Req.

LN INST M8-1.25 C8 ZY DIN985 . . 2 PLATE, CLAMP 3/8”-16. . . . . . . . . . 2 CS 3/8” x 2-1/2” F5ZY SP . . . . . . . . 1 WASHER SPHERICAL 3/8” . . . . . . 1 YOKE, CLEVIS 3/8”-24 UNF. . . . . . 1 PLATE, TORSION WRENCH . . . . . 1 CLAMP, TORSION MOUNT . . . . . . 2 MOUNT, SUSPENSION . . . . . . . . . 1 FW 3/8” AWZY. . . . . . . . . . . . . . . . . 4 CS 3/8” x 1-3/4” C5ZY. . . . . . . . . . . 4 PLATE, COMPRESSOR BASE. . . . 1 CS M8-1.25x130 C8.8 ZY DIN931 . 2 CS 3/8” x 5” C5ZY . . . . . . . . . . . . . . 2

50960027/B1112

Cab

MT 5519 Telescopic Handler

Heater Circuit - (A/C - Option)

2

HVAC unit is on page 24.

1

Evaporator / Heater Coil (located inside the cab)

3

1

Mounts inside the engine compartment to the firewall—between the engine and firewall.

6

5

1

1 1

4 4 9

3 8

10

1 Engine section begins on page 54.

50960027/B1112

ENGINE

7

30

PRINTED IN U.S.A.

MT 5519 Telescopic Handler

Cab Heater Circuit - (A/C - Option)

Ref. No.

Part No.

01 02 03 04 05a 06

51200063 51200693 51200694 51200066 51200067 51200695

PRINTED IN U.S.A.

Description

Qty. Req.

Ref. No.

CLAMP, HOSE #10 . . . . . . . . . . . . . 6 HEATER HOSE, 5/8” x 63" . . . . . . . 1 HEATER HOSE, 5/8” X 100" . . . . . . 1 ST 1/2MPT x 5/8” HOSE . . . . . . . . . 2 HEATER-A/C SOLENOID . . . . . . . . 1 VALVE BRACKET . . . . . . . . . . . . . . 1

31

Part No.

Description

Qty. Req.

07 08 09 10

51200696 51200697 808844 51200698

ST-L HB10-MBSPT06 . . . . . . . . . . . 1 ST FP06-MBSPT06 . . . . . . . . . . . . . 1 SHUT-OFF, MANUAL . . . . . . . . . . . 1 HEATER HOSE, 5/8” x 32" . . . . . . . 1

a

Solenoid valve is attaches to the A/C evaporator wire harness (P/N 51200673).

50960027/B1112

Cab

MT 5519 Telescopic Handler

A/C Condenser - (A/C Option) Condenser Assembly

1

(located on the top-rear of the cab)

2 3

5

3

4

6

7

11 8

12

13

14 3

9

10 3 15 A/C Hose Cover (located on the right rear corner of the cab)

50960027/B1112

32

PRINTED IN U.S.A.

MT 5519 Telescopic Handler

Cab A/C Condenser - (A/C Option)

Ref. No.

Part No.

01

51200069

02 03 04 05 06 07 08 09 10 11

51200070 51200071 808545 813517 51200072 813516 51200073 51200074 813514 808421

PRINTED IN U.S.A.

Description

Qty. Req.

Ref. No.

CONDENSER ASSEMBLY . . . . . . . 1 (includes items 1-10) COVER, CONDENSER HOUSING . 1 BHSCS 1/4” x 1/2” . . . . . . . . . . . . 17 FLANGE LN 1/4”-20 . . . . . . . . . . . . 2 SELF-TAP SCREW 3/16” x 5/8” . . . 6 MOUNT, CONDENSER COIL . . . . . 1 CONDENSER COIL . . . . . . . . . . . . 1 CONDENSER HOUSING . . . . . . . . 1 RELAY . . . . . . . . . . . . . . . . . . . . . . . 1 CONDENSER FAN ASSEMBLY . . . 2 BHSCS 5/16” x 3/4” . . . . . . . . . . . . 4

12 13 14 15 --

33

Part No. 51200075 51200076 50380634 813367

Description

Qty. Req.

FW 5/16” ZY SEALING . . . . . . . . . . 4 LN LG FL SERR 5/16 CZ . . . . . . . . 4 COVER, A/C HOSES . . . . . . . . . . . 1 SELF-TAP SCREW 1/4” x 1/2” . . . . 3

-- ITEMS NOT SHOWN -51200672 WIRE HARNESS, A/C COND. . . . . 1 (Connects to A/C condenser, routes through A/C hose guard (back of cab), connects to A/C evaporator wire harness,A/C compressor, and the fuse box.)

50960027/B1112

Cab

MT 5519 Telescopic Handler

Steering Column and Shifter Group

1

3

2

5 7 4

6

9 8 10

Transmission Shift Module

Steer Motor also shown on page 116.

T

LS

P

STEER MOTOR PORTS L

R

(Located next to fuse box— under the load charts.)

50960027/B1112

34

PRINTED IN U.S.A.

MT 5519 Telescopic Handler

Cab Steering Column and Shifter Group

Ref. No. 01 02 03 04 05 06 07

Part No. 808435 808436 808432 808586 808262 51200701 809130 813560

PRINTED IN U.S.A.

Description

Qty. Req.

Ref. No.

CAP, STEERING WHEEL . . . . . . . . 1 NUT, STEERING WHEEL . . . . . . . . 1 STEERING WHEEL . . . . . . . . . . . . 1 M5X.8X35mm HX SKTHD BOLT . . 2 COLUMN, STEERING. . . . . . . . . . . 1 F-N-R SHIFTER (includes #7). . . . . 1 BOOT . . . . . . . . . . . . . . . . . . . . . . . 1 CLAMP, SHIFTER(included w/ #6) . 1

35

Part No.

Description

Qty. Req.

08 09 10

813549 51200702 808099

3/8”-16X1-1/4” BUTTON HD BOLT . 4 MOTOR, STEER . . . . . . . . . . . . . . . 1 MODULE, F-N-R SHIFTER . . . . . . . 1

--

-- ITEMS NOT SHOWN -51200703 WIRE HARNESS, FNR SHIFTER. . 1

50960027/B1112

Cab

MT 5519 Telescopic Handler

Seat

1

2

4 3

7

5

2

8

3

9

4

3 5

6

2

10

4 5 5

11

3

3 8

4 4

9

2

5

3

6

12 13

Suspension Seat (option)

50960027/B1112

36

PRINTED IN U.S.A.

MT 5519 Telescopic Handler

Cab Seat

Ref. No.

Part No.

01 02 03 04 05 06 07a 08 09 10b 11

813608 51200704 813609 808598 808625 808899 51200705 813610 808555 809195 813598

Description

Qty. Req.

Ref. No.

Part No.

Description

Qty. Req.

SEAT, OPERATOR’S (wo/armrest) . 1 SEAT BELT (includes tethers) . . . . . 1 7/16”-20X1” BOLT . . . . . . . . . . . . AR 7/16” FLAT WASHER . . . . . . . . . . AR 7/16”-20 NYLON INSERT NUT . . AR BRACKET, TETHER . . . . . . . . . . . . 2 MOUNT, SEAT BELT . . . . . . . . . . . . 1 5/16” FLAT WASHER . . . . . . . . . . AR 5/6”-18 NYLON INSERT NUT . . . AR SEAT RISER . . . . . . . . . . . . . . . . . . 1 5/16”-18X1” BOLT . . . . . . . . . . . . AR

12cd

808835

13

808343

BELLOWS, SUSPENSION SEAT . . 1 (includes seat belt / tether bracket) PEDESTAL / BOLT-ON SEAT . . . . . 1

26c 27c 28c

813615 813616 813617

BELLOWS, SEAT (boot only) . . . . . 1 ADJUSTMENT KNOB . . . . . . . . . . . 1 SHOCK, SUSP. SEAT . . . . . . . . . . . 1

a

Use this bracket for standard and suspension seats.

Discard the bracket that is included with the suspension.

b

Not used with suspension seat

c

Used for suspension seat option only

d

Discard tether bracket and use item #7 on all applications.

Suspension Seat (option)

28

26

PRINTED IN U.S.A.

27

37

50960027/B1112

Cab

MT 5519 Telescopic Handler

Pedals - Brake and Accelerator Attaches to the frame—under cab mount.

1 16

17

15

14 2 3

30

27

31 33

51

18 32

A

29 12 25

19

27 12

20 40

42

28 See “A” below for linkages connecting here.

13

41

43

13

44

18

46

23

45 4

22 48

47

24 21

35

A 37

6

7

5

38 39

26 36

8

49

11

34

50

34

The inching valve attaches to the frame.

50960027/B1112

8

10

38

16

Inching Valve also shown on page 102.

9

PRINTED IN U.S.A.

MT 5519 Telescopic Handler

Cab Pedals - Brake and Accelerator

Ref. No. 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 17 18 19 20 21 22 23 24 25 26 27 28

Part No. 51200706 813849 813574 808714 51200707 51200708 808675 813629 51202289 51200710 813630 51200711 813658 51200712 808729 814382 813602 51200713 809180 808663 51200714 51200715 813713 51200716 808466 813651 51200717

Description

Qty. Req.

Ref. No. 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45

BRAKE/THROTTLE FRAME. . . . . . 1 3/8” LOCK WASHER . . . . . . . . . . AR 3/8”X1” BOLT . . . . . . . . . . . . . . . . AR VALVE, MASTER CYL. BRAKE . . . 1 BRAKE LINKAGE WELDMENT . . . 1 1/2” NUT . . . . . . . . . . . . . . . . . . . . . 1 YOKE, CLEVIS 1/2”. . . . . . . . . . . . . 1 BALL JOINT LINKAGE 5/16”. . . . . . 2 5/16”X1” SOCKET HEAD BOLT . . . 2 INCHING VALVE . . . . . . . . . . . . . . . 1 ROD, LINKAGE . . . . . . . . . . . . . . . . 1 NYLON SPACER . . . . . . . . . . . . . AR BALL JOINT 10-32 x 1/4” . . . . . . . . 2 CUSHION BLOCK, BRAKE . . . . . AR PLATE . . . . . . . . . . . . . . . . . . . . . . . 2 5/16”X2-1/4” BOLT . . . . . . . . . . . . AR PAD, PEDAL. . . . . . . . . . . . . . . . . AR 1/4”X1-1/2” SH BOLT . . . . . . . . . . . 1 1/4” FLAT WASHER . . . . . . . . . . . . 1 3/8” NYLON INSERT NUT . . . . . . AR THROTTLE PEDAL WELD. . . . . . . 1 THROTTLE PEDAL ARM . . . . . . . . 1 3/8”X1-1/4” BOLT . . . . . . . . . . . . . . 1 THROTTLE LEVER WELD. . . . . . . 1 1/2”X27/64 CLEVIS PIN . . . . . . . . . 1 BALL STUD . . . . . . . . . . . . . . . . . . . 2 BRAKE LEVER WELDMENT . . . . . 1

Part No.

Description

46 47 48 49a 50a 51

51200718 808484 809742 51200719 808674 51200720 51200721 808630 813697 813591 808663 51200722 813659 51200723 51200651 51200090 51200724 809180 813570 51200726 51200727 51200728 NSS 51200729 809181

a

Included with item #10.

Qty. Req.

SHAFT COLLAR . . . . . . . . . . . . . . . 1 1/4”X1”OD WASHER . . . . . . . . . . . 1 1/4”X1/2” BOLT . . . . . . . . . . . . . . . . 1 BRAKE PEDAL WELDMENT . . . . . 1 RETURN SPRING. . . . . . . . . . . . . . 1 5/16”-18 UNF JAM NUT . . . . . . . . . 2 7/16” JAM NUT . . . . . . . . . . . . . . . . 1 1/8”X1” COTTER PIN . . . . . . . . . . . 1 3/8”X1-1/2” BOLT . . . . . . . . . . . . . . 3 3/8” FLAT WASHER . . . . . . . . . . . . 3 3/8” NYLON INSERT NUT . . . . . . . 3 SPRING, THROTTLE RETURN . . . 1 HN MS #10-32 FZY. . . . . . . . . . . . . 1 ROD, THREADED 10-32UNF . . . . . 1 HLN INST 1/4” CZY. . . . . . . . . . . . . 1 CS 1/4X2 C5ZY . . . . . . . . . . . . . . . . 1 SENSOR, THROTTLE. . . . . . . . . . . 1 FW 1/4” (not shown). . . . . . . . . . . . 2 CS 1/4x3/4” (not shown) . . . . . . . . . 2 BRACKET, THROTTLE . . . . . . . . . . 1 RING, SPACER . . . . . . . . . . . . . . . . 1 HLN INST 1/4 FZY . . . . . . . . . . . . . 1 LEVER, INCHING VALVE . . . . . . . . 1 SHCS M5-0.8x20 C8.8ZY . . . . . . . . 1 1/4" FW . . . . . . . . . . . . . . . . . . . . . . 1

Brake and Throttle Pedal Assembly

PRINTED IN U.S.A.

39

50960027/B1112

Cab

MT 5519 Telescopic Handler

Cab Mounts

1 1 2

2 3

2

2 3

3

2

2 2

4 4

Ref. No. 01 02

Part No. 51200437 51200095

50960027/B1112

Description

Qty. Req.

1”-8X2-1/4” GR8 BOLT . . . . . . . . . . 2 1” SAE FLAT WASHER . . . . . . . . . . 8

40

Ref. No.

Part No.

03 04

809198 809313

Description

Qty. Req.

1”-8 CLASS C LOCK NUT . . . . . . . 4 1”-8X3” GR8 BOLT . . . . . . . . . . . . . 4

PRINTED IN U.S.A.

MT 5519 Telescopic Handler

Cab Window Guards (Option)

3

2

4

3 5 3 5

1

Ref. No. 01 02 03

Part No. 51200730 51200731 813574

PRINTED IN U.S.A.

Description

Qty. Req.

FRONT WINDOW GUARD . . . . . . . 1 TOP WINDOW GUARD . . . . . . . . . 1 3/8”X1” BOLT . . . . . . . . . . . . . . . . AR

41

Ref. No.

Part No.

Description

Qty. Req.

04 05

813591 813849

3/8” FLAT WASHER . . . . . . . . . . . AR 3/8” WHIZ NUT. . . . . . . . . . . . . . . AR

--

813591

-- ITEMS NOT SHOWN -3/8” FLAT WASHER . . . . . . . . . . . AR

50960027/B1112

Chassis

MT 5519 Telescopic Handler

Engine Compartment - Hoods

12 13

16

14

10 9

17

12 18 5

15 11

8

7 2

6

3

4

5

4

1

31

19 20

Bulbseal fastens around the cooler mount / bulkhead— shown on the next page as item #14.

21, 22

28

23 30 25

23 27

23 27

24

25 26

23 5

24

5

23 5

29 26

26

50960027/B1112

42

PRINTED IN U.S.A.

MT 5519 Telescopic Handler

Chassis Engine Compartment - Hoods

Ref. No. 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16

Part No. 50380327 51200732 51200733 51200734 813657 50380217 50380218 50380219 50380135 51200735 813677 813651 51200736 50380359 809291 50380360

PRINTED IN U.S.A.

Description

Qty. Req.

Ref. No. 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

HOOD . . . . . . . . . . . . . . . . . . . . . . . 1 HINGE . . . . . . . . . . . . . . . . . . . . . . . 2 HINGE BACKER . . . . . . . . . . . . . . . 2 3/8”X1/2” BOLT . . . . . . . . . . . . . . . . 8 FW 3/8 ANZY . . . . . . . . . . . . . . . . AR BULB SEAL 3.3" . . . . . . . . . . . . . . . 1 BULB SEAL 20.4" . . . . . . . . . . . . . . 1 BULB SEAL 25.8" . . . . . . . . . . . . . . 1 BRACKET . . . . . . . . . . . . . . . . . . . . 1 BRACKET, GAS SPRING . . . . . . . . 1 CS 3/8”X3/4” . . . . . . . . . . . . . . . . . . 2 BALL STUD (3/8" thread) . . . . . . . . 2 LN INST 5/16”. . . . . . . . . . . . . . . . AR GAS SPRING . . . . . . . . . . . . . . . . . 2 DECAL, HOT SURFACE . . . . . . . . . 1 EXHAUST SHIELD . . . . . . . . . . . . . 1

43

Part No. 808545 51200737 813369 814202 51200738 809106 813656 51200739 50380058 51200740 51200741 51200742 51200743 51200744 51200745

Description

Qty. Req.

1/4" FLANGE LOCK NUT . . . . . . . . 4 HN FL CLOC 1/4" CZY . . . . . . . . . . 4 #10-24 NUT . . . . . . . . . . . . . . . . . . . 4 LW #10 RZY . . . . . . . . . . . . . . . . . . 4 LATCH, T-HANDLE . . . . . . . . . . . . . 1 KEY ONLY (CH751) (not shown) . PR HLN INST 3/8 C5ZY . . . . . . . . . . . . 4 STRIKER . . . . . . . . . . . . . . . . . . . . . 2 STRIKER MOUNT. . . . . . . . . . . . . . 2 CB 3/8" x 3/4" C5ZY . . . . . . . . . . . . 4 FW 13/32 ZY . . . . . . . . . . . . . . . . . . 2 #10-24X1” SCREW . . . . . . . . . . . . . 4 BRACKET, HOOD LATCH . . . . . . . 1 SEAL, EDGE 3/8" x 1-1/4" . . . . . . . 1 BULB SEAL 48". . . . . . . . . . . . . . . . 1

50960027/B1112

Chassis

MT 5519 Telescopic Handler

Engine Compartment - Front, Rear, and Backwall

1 2

3

4

3 3

4 4

3 4 3 3 3 3

5

4

7

4

4

6

3

4

8 9 3 8

8 3 10

16

3

17 3 8

8

3

13 3

12 11

8

18 15 3

14

8

5 19

50960027/B1112

44

PRINTED IN U.S.A.

MT 5519 Telescopic Handler

Chassis

Engine Compartment - Front, Rear, and Backwall Ref. No.

Part No.

01 02

51200746 51200747

03 04 05 06 07

813657 813574 808607 51200748 814679

08 09

813677 51200749

PRINTED IN U.S.A.

Description

Qty. Req.

Ref. No. 10 11 12 13 14 15 16 17 18 19

BACKWALL, ENGINE COMPART. . 1 LW INTERNAL 3/8 AZY. . . . . . . . . . 1 (used to insure proper grounding) FW 3/8 ANZY . . . . . . . . . . . . . . . . AR CS 3/8" x 1" C5ZY . . . . . . . . . . . . AR SHCS 3/8"x 3/4" . . . . . . . . . . . . . . 18 WHEEL WELL GUARD, FRONT. . . 1 WING NUT 3/8 ACZY . . . . . . . . . . . 1 (used to secure air cleaner assy.)

CS 3/8" x 3/4" C5ZY. . . . . . . . . . . AR WHEEL WELL BRACKET, FRONT . 1

45

Part No. 813656 51200740 808498 51200750 51200751 51200565 808555 51200752 51200753 51200754

Description

Qty. Req.

HLN INST 3/8 CZY . . . . . . . . . . . . . 1 CB 3/8" x 1-1/4" C5ZY. . . . . . . . . . . 1 CS 5/16" x 3/4" C5ZY . . . . . . . . . . . 1 FW 5/16 HT ZY . . . . . . . . . . . . . . . . 1 COOLER MOUNT/BULKHEAD. . . . 1 CS FL LOCK 3/8"x 1" C5ZY . . . . . . 2 FLN 5/16". . . . . . . . . . . . . . . . . . . . . 1 BRACE, RADIATOR/COOLER . . . . 1 WHEEL WELL BRACKET, REAR . . 1 WHEEL WELL GUARD, REAR . . . . 1

50960027/B1112

Chassis

MT 5519 Telescopic Handler

Engine Compartment - Belly Pan

1 2

2

3

1 Fastens under Frame—protects hydrostatic drive motor

2 1 6 4 2 1

Ref. No. 01 02 03 04 05 06

Part No. 813574 813591 51200755 51200756 813570 808545

50960027/B1112

7

2

5

Description

8

10 9

1

Qty. Req.

Ref. No.

CS 3/8”X1” . . . . . . . . . . . . . . . . . . AR FW 3/8” . . . . . . . . . . . . . . . . . . . . AR ACCESS, COMPRESSOR . . . . . . . 1 OIL DRAIN COVER . . . . . . . . . . . . . 1 1/4”X3/4” BOLT . . . . . . . . . . . . . . . . 2 1/4" FLANGE LOCK NUT . . . . . . . . 2

07 08 09 10

46

Part No. 51200757 51200758 808629 813337

Description

Qty. Req.

BELLY PAN, ENGINE . . . . . . . . . . . 1 BELLY PAN, HYDRO. DRIVE . . . . . 1 CS 1/2"-13 x 1-1/2" . . . . . . . . . . . . . 3 FW 1/2" . . . . . . . . . . . . . . . . . . . . . . 3

PRINTED IN U.S.A.

MT 5519 Telescopic Handler

Chassis

Front Cover, Mirror, and Washer Bottle 2

10 1 16

12 11

13

14

9 3

17 15

8

7

6

5

Ref. No. 01 02 03 04 05 06 07 08 09 10 11

Part No. 51200759 51200760 808437 51200734 813591 808665 808595 808612 51200761 809288 813360 809880 808555

PRINTED IN U.S.A.

Description

Qty. Req.

Ref. No.

FRONT COVER, FRAME . . . . . . . . 1 LATCH COVER . . . . . . . . . . . . . . . . 1 HORN, 12VDC . . . . . . . . . . . . . . . . 1 3/8”X1/2” BOLT . . . . . . . . . . . . . . . . 1 3/8” FLAT WASHER . . . . . . . . . . . . 1 1/2” NYLON INSERT NUT . . . . . . . 2 1/2” FLAT WASHER . . . . . . . . . . . AR 1/2”X1-3/4” BOLT . . . . . . . . . . . . . . 2 MIRROR MOUNT, RH . . . . . . . . . . . 1 5/8” NUT . . . . . . . . . . . . . . . . . . . . . 1 BAR, MIRROR END . . . . . . . . . . . . 1 MIRROR . . . . . . . . . . . . . . . . . . . . . 1 5/16” WHIZ NUT. . . . . . . . . . . . . . AR

12a 13a 14a 15a 16 17

808089 813610 808498 51200762 51200763 51200764

---

808321 808347

a

Used on units with a cab enclosure option.

47

Part No.

4

Description

Qty. Req.

WASHER BOTTLE, w/PUMPS . . . . 1 5/16” FLAT WASHER . . . . . . . . . . AR 5/16”X3/4” BOLT. . . . . . . . . . . . . . AR MOUNT, WASHER BOTTLE . . . . . . 1 TRIM/EDGE 10” . . . . . . . . . . . . . . . 1 TRIM/EDGE 2” . . . . . . . . . . . . . . . . 4

-- ITEMS NOT SHOWN -HARNESS, WASHER BOTTLE . . . 1 TUBING, WASHER (15-1/2 FT.) . . . 1

50960027/B1112

Chassis

MT 5519 Telescopic Handler

Covers - Rear and Back-up Alarm

1

10 2 11

3 5 6 12 7

4

8

Back-up Alarm (Located above the rear axle— left side.)

9

50960027/B1112

48

PRINTED IN U.S.A.

MT 5519 Telescopic Handler

Chassis Covers - Rear and Back-up Alarm

Ref. No. 01 02 03 04 05 06 07 08

Part No. 51200765 51200766 51200767 51200768 51200769 51200770 51200771 813849 813591 51200772

PRINTED IN U.S.A.

Description

Qty. Req.

Ref. No.

FUEL ACCESS LATCH . . . . . . . . . . 1 FUEL TANK ACCESS COVER . . . . 1 HINGE . . . . . . . . . . . . . . . . . . . . . . . 2 6 MM NYLON INSERT NUT . . . . . . 8 6 MM FLAT WASHER . . . . . . . . . . . 8 FUEL TANK COVER . . . . . . . . . . . . 1 3/8”X1/2” BOLT . . . . . . . . . . . . . . . . 2 3/8” LOCK WASHER . . . . . . . . . . . . 2 3/8” FLAT WASHER . . . . . . . . . . . . 2 TOW PIN . . . . . . . . . . . . . . . . . . . . . 1

Part No.

09

808897 51200773 813610

10

51200774

Description

Qty. Req.

BACK-UP ALARM . . . . . . . . . . . . . . 1 5/16”X5/8” BOLT. . . . . . . . . . . . . . AR 5/16” FLAT WASHER . . . . . . . . . . AR (Backup alarm is located on chassis above the rear axle—left side.)

TRIM/EDGE 0.13”X12” . . . . . . . . . . 1

-- HIDDEN FROM VIEW -(Attaches to frame to protect hydraulic hoses) 11 51200775 TRIM 3/4”X18.5” . . . . . . . . . . . . . . . 1 12 51200776 TRIM 3/4”X14.5” . . . . . . . . . . . . . . . 1

49

50960027/B1112

Chassis

MT 5519 Telescopic Handler

Battery

4

2

3

1

5 6

14 7

15 14 13

12 8

10

3

9 11

50960027/B1112

50

PRINTED IN U.S.A.

MT 5519 Telescopic Handler

Chassis Battery

Ref. No. 01 02 03 04 05 06 07 08 09 10 11 12

Part No. NSS 808471 813677 50380053 51200777 50380181 50380206 813657 51200778 51200779 50380179 50380197

Description

Qty. Req.

Ref. No. 13 14 15 16 17 18 19 20 21 22 23 24

BATTERY, GR 31 BCI (950 CCA) . . 1 HN FL SLOC 3/8 CZY . . . . . . . . . . . 2 CS 3/8 x 3/4 C5ZY . . . . . . . . . . . . . 6 BATTERY COVER. . . . . . . . . . . . . . 1 NUT, 3/8-16 WING ZINC PH . . . . . . 1 STRAP, BATTERY HOLD-DOWN . . 1 BULB SEAL . . . . . . . . . . . . . . . . . . . 1 FW 3/8 ANZY. . . . . . . . . . . . . . . . . . 4 TEST PORT COUPLER . . . . . . . . . 1 ADAP., ST BLKHD MJ06-MJ06. . . . 1 GROMMET, CABLE SEAL . . . . . . . 1 HEAT SHIELD (self-adhesive). . . . . 1

Part No.

Description

50380205 50380207 51200780 51200781 51200782 808707 51200679 51200783 51200740 51200747 813657 813656

Qty. Req.

BULB SEAL . . . . . . . . . . . . . . . . . . . 1 BULB SEAL . . . . . . . . . . . . . . . . . . . 2 BATTERY BOX/AIR INTAKE . . . . . . 1 BATTERY CABLE, NEG. 39”. . . . . . 1 BATTERY CABLE, POS. 52”. . . . . . 1 STRAP, GRND 4GA 14” . . . . . . . . . 1 FW M10 ZY DIN125 . . . . . . . . . . . . 2 CS M10-1.5x16 C8.8 ZY . . . . . . . . . 2 CB 3/8X1-1/4 C5ZY. . . . . . . . . . . . . 1 LW INTERNAL 3/8" AZY . . . . . . . . . 1 FW 3/8 ANZY. . . . . . . . . . . . . . . . . . 1 HLN INST 3/8 CZY . . . . . . . . . . . . . 1

16

17

19 20

18 21 22 23 19

24 20

PRINTED IN U.S.A.

51

50960027/B1112

Chassis

MT 5519 Telescopic Handler

Fuel Tank

4

3

7

Fuel Circuit is shown on page 54.

1

2 6

5

9 8

Fuel Return

10

5 11

Fuel Supply

50960027/B1112

52

PRINTED IN U.S.A.

MT 5519 Telescopic Handler

Chassis Fuel Tank

Ref. No.

Part No.

01 02 03a 04 05

51200784 808439 51200785 51200101 51200786

PRINTED IN U.S.A.

Description

Qty. Req.

Ref. No.

FUEL TANK WELDMENT . . . . . . . . 1 GASKET, FUEL SENDER . . . . . . . . 1 SENDER, FUEL LEVEL . . . . . . . . . 1 #10-32X1/2” RD SCREW . . . . . . AR HOSE, FUEL 5/16”x86” . . . . . . . . . . 1 (Fuel supply and return; refer to next page for location of fuel lines on the engine.)

53

Part No.

Description

06 07 08 09 10 11

814517 51200114 51200734 813849 813678 51200788

a

Includes gasket item #2

Qty. Req.

ADAP., -8ORM -6JICM 90º . . . . . . . 1 FUEL CAP . . . . . . . . . . . . . . . . . . . . 1 3/8”x1/2” BOLT . . . . . . . . . . . . . . . . 4 3/8” LOCK WASHER . . . . . . . . . . . . 4 1/2”-14 PLUG, MAGNETIC BI . . . . . 1 ADAP., -8ORM -6JICM LNG 90º . . . 1

50960027/B1112

Engine

MT 5519 Telescopic Handler

Fuel Circuit 10

Overhead View Showing fuel filter mounted to firewall

2

3

1

1 2

8

3

7 4

2

5

6

1

19

9

7 23

20 18 21

4

22

11

10

17 13 4

12

Fuel Return

16

4

4

14 Fuel Supply

15

Fuel tank is shown on page 52.

50960027/B1112

54

PRINTED IN U.S.A.

MT 5519 Telescopic Handler

Engine Fuel Circuit

Ref. No.

Part No.

01 02 03 04 05 06 07 08 09

51200789 51200789 51200790 51200567 813677 813591 808555 814344 50380136

10a 11

51200786

12 13 14

51200791 51200019 51200792 813570 808545

PRINTED IN U.S.A.

Description

Qty. Req.

Ref. No.

HOSE, FUEL 5/16”x16" . . . . . . . . . . 1 HOSE, FUEL 5/16”x16” . . . . . . . . . . 1 HOSE, FUEL 5/16”x60” . . . . . . . . . . 1 CLAMP, HOSE #05 M . . . . . . . . . AR CS 3/8”x3/4” C5ZY . . . . . . . . . . . . . 2 FW 3/8” AWZY. . . . . . . . . . . . . . . . . 2 FLN 5/16”-18 . . . . . . . . . . . . . . . . . . 4 CS 5/16”x1-1/4” C5ZY . . . . . . . . . . . 2 FUEL FILTER MOUNT BRACKET . 1 (bolts to firewall—holds item #11) HOSE, FUEL 5/16”x86” (return) . . . 1 FUEL FILTER ASSEMBLY FUEL FILTER MOUNT (head). . . . . 1 FUEL FILTER (spin-on element) . . . 1 CLAMP, VINYL 5/8” DOUBLE . . . . . 1 CS 1/4”x3/4” C5ZY . . . . . . . . . . . . . 2 FLN 1/4”-20 ZP . . . . . . . . . . . . . . . . 2

15a 16 17 18b 19 20 21 22 23

51200786 51200793 51200794 51200795 813598 50380271 51200796 51200797 51200798

a

Refer to previous page for location of fuel supply and return hoses on the fuel tank.

b.

Fuel/Water Separator Assembly includes the fuel mount, 90º fittings (item 20), fuel/water separator filter (P/N 51200020) , fuel/water separator bowl (P/N 809827), and water drain (P/N 50380272).

55

Part No.

Description

Qty. Req.

HOSE, FUEL 5/16”x86” (supply) . . . 1 FUEL PUMP, ELECTRIC. . . . . . . . . 1 HOSE, FUEL 5/16”x5-1/2” . . . . . . . . 1 FUEL/WATER SEP. ASY. . . . . . . . . 1 CS 5/16”x1” C5ZY . . . . . . . . . . . . . . 2 FITTING, T190 . . . . . . . . . . . . . . . . . 2 CS M10-1.5x35 C8.8 ZY D931 . . . . 2 CS M10 ZY DIN127. . . . . . . . . . . . . 2 BRACKET, FILTER MOUNT . . . . . . 1

50960027/B1112

Engine

MT 5519 Telescopic Handler

Oil Filter, Air Heater, and Dipstick 1

2 3

22

5

4 21 23

24

7

5 6

12

17 8 18

9 2

11

16 15

20

10 12 13

Filters are on page 4.

11 8

19

14 Ref. No.

Part No.

01 02 03 04 05 06 07 08a 09 10 11 12 13 14 15b

51200799 51200800 51200801 51200802 808555 51200803 814206 51200804 51200805 51200806 813708 814291 50380247 50380248 51200807 51200808

50960027/B1112

Description

Qty. Req.

Ref. No.

DIPSTICK ASSEMBLY . . . . . . . . . . 1 CS M8-1.25x16 C8.8 ZY DIN931 . AR LW M8 ZY DIN127. . . . . . . . . . . . . . 2 BRACKET, DIPSTICK . . . . . . . . . . . 1 FLN 5/16”-18 . . . . . . . . . . . . . . . . . . 4 CLAMP, VINYL 1/2”x7/16” . . . . . . . . 1 CS 5/16”x5/8” C5ZY . . . . . . . . . . . . 1 CLAMP, VINYL 5/8”x7/16” . . . . . . . . 2 FW M8 ZY DIN125 . . . . . . . . . . . . AR OIL FILTER ADAPTER . . . . . . . . . . 1 ST MJ08-MORB08 . . . . . . . . . . . . . 2 ST MJ10-MORB10 . . . . . . . . . . . . . 2 HOSE, REMOTE OIL -10 . . . . . . . . 1 HOSE, REMOTE OIL -8 . . . . . . . . . 1 AIR HEATER MANIFOLD 90º . . . . . 1 GASKET (not shown—non-asb.). . . 1

16b

56

Part No.

Description

Qty. Req.

17 18a 19 20 21 22 23 24

50220157 51200808 51200809 51200810 51200798 51200116 51200812 813598 51200796 51200797

AIR HEATER . . . . . . . . . . . . . . . . . . 1 GASKET (not shown—non-asb.). . . 1 CS FL M8-1.25x35 C8.8 ZY . . . . . . 4 CLAMP, VINYL 3/4”x7/16” . . . . . . . . 1 BRACKET, FILTER MOUNT . . . . . . 1 FILTER, ENGINE OIL . . . . . . . . . . . 1 FILTER MOUNT (head) . . . . . . . . . . 1 CS 5/16”x1” C5ZY . . . . . . . . . . . . . . 3 CS M10-1.5x35 C8.8 . . . . . . . . . . . . 2 LW M10 ZY DIN127. . . . . . . . . . . . . 2

a

Used to retain engine wire harness.

b

Two non-asbestos gasket (51200808) are used: one between item 15 (air heater manifold) and the engine block, and the other between item 15 (air heater manifold) and item 16 (air heater).

PRINTED IN U.S.A.

MT 5519 Telescopic Handler

Engine Fan, Alternator, and Starter

1

3

4

9

5

6 7

8

2 14 3

3 18

20

3

15

19 16

17

13 20

21

Ref. No. 01 02 03 04 05 06 07 08 09 13 14

Part No. 51200613 51200813 51200805 51200814 51200815 51200816 51200817 51200818 51200819 51200820 51200552

PRINTED IN U.S.A.

Description

Qty. Req.

Ref. No. 15 16 17 18 19 20 21

V-BELT 42” . . . . . . . . . . . . . . . . . . . 1 CS M8-1.25x45 C8.8 DIN931 . . . . . 1 FW M8 ZY DIN125 . . . . . . . . . . . . . 7 ADJUSTER, ALTERNATOR . . . . . . 1 SPACER, ALTERNATOR. . . . . . . . . 1 ALTERNATOR, 95AMP . . . . . . . . . . 1 FW M5 ZY DIN125 . . . . . . . . . . . . . 1 HN M5-0.8 C8 ZY DIN934. . . . . . . . 1 BLOCK HEATER, ENGINE (option). 1 STARTER, 12V 3KW . . . . . . . . . . . . 1 HN M8-1.25 C8 ZY DIN934. . . . . . . 1

Part No. 51200821 51200822 51200823 51200824 51200825 51200809 50380056

Description

Qty. Req.

LN INST M10-1.5 C8 ZY . . . . . . . . . 1 SPACER, ALTERNATOR. . . . . . . . . 1 CS M10-1.5x130 C8.8 ZY . . . . . . . . 1 CS M8-1.25x25 C8.8 ZY . . . . . . . . . 1 SPACER, FAN . . . . . . . . . . . . . . . . . 1 CS FL M8-1.25x35 C8.8 . . . . . . . . . 8 FAN, SUCKER 19” 3H. . . . . . . . . . . 1

NOTE: Refer to engine parts manual 917304 for more information.

57

50960027/B1112

Engine

MT 5519 Telescopic Handler

Electrical—Switches, Sensors, and Relays

2 1 NOTE: Refer to engine parts manual 917304 for more information regarding engine components.

16

18

15 17 3

11

4 4

6

5 14

7

4

8 12

4

19 10

9

13

11 12

Electrical Mount (Fastens to firewall—inside engine compartment)

Ref. No. 01 02 03 04 05 06 07 08 09 10 11 12

Part No. 51200826 51200827 51200828 51200651 51200630 51200632 51200631 51200630 51200633 51200633 51200736 51200750

50960027/B1112

Description

Qty. Req.

Ref. No.

SENDER, OIL PRESSURE . . . . . . . 1 SENDER, WATER TEMP. . . . . . . . . 1 CS M6-1x20 C8.8 . . . . . . . . . . . . . . 1 HLN INST 1/4 CZY . . . . . . . . . . . . . 7 SOLENOID (starter) . . . . . . . . . . . . 1 HN 5/16” C2ZY . . . . . . . . . . . . . . . . 4 COVER, ELECTRICAL . . . . . . . . . . 2 SOLENOID (air heater) . . . . . . . . . . 1 RELAY, 20 AMP (ECU) . . . . . . . . . . 1 RELAY, 20 AMP (fuel rack) . . . . . . . 1 HLN INST 5/16” CZY. . . . . . . . . . . . 4 FW 5/16 HT ZY . . . . . . . . . . . . . . . . 2

13 14 15 16a 17 18 19

Part No. 51200829 808498 51200830 51200831 813610 51200636 51200832

Description

Qty. Req.

CLAMP, HOSE 1.25x0.41 . . . . . . . . 1 CS 5/16” x 3/4” C5ZY . . . . . . . . . . . 1 ELECTRICAL MOUNT . . . . . . . . . . 1 ECU . . . . . . . . . . . . . . . . . . . . . . . . . 1 FW 5/16 AWZY . . . . . . . . . . . . . . . . 3 FUSE BOX W/COVER (no fuses) . . 1 TRIM . . . . . . . . . . . . . . . . . . . . . . . . 1

a Requires software programming from Yanmar dealer.

NOTE: Refer to engine parts manual 917304 for more information.

58

PRINTED IN U.S.A.

MT 5519 Telescopic Handler

Engine Flex Plate and Engine Mounts

1

3

2

3

LEFT

2 4

6

5

7

8 9 1

8

21 19 9

9 18 12

17

16

RIGHT

14

20

15

13

11 9

17

Ref. No. 01 02 03 04 05 06 07 08 09 11 12 13

Part No. 51200833 51200797 51200834 51200797 51200834 51200797 51200834 51200555 51200835 51200836 51200837 51200796

PRINTED IN U.S.A.

Description

12

16

Qty. Req.

Ref. No. 14 15 16 17 18 19 20 21

MOUNT, ENGINE (REAR). . . . . . . . 2 M10 LOCK WASHER . . . . . . . . . . . 8 M10-1.5X25 C8.8 BOLT . . . . . . . . . 8 M10 LOCK WASHER . . . . . . . . . . . 8 M10-1.5X25 C8.8 BOLT . . . . . . . . . 8 M10 LOCK WASHER . . . . . . . . . . . 4 M10-1.5X25 C8.8 BOLT . . . . . . . . . 4 HLN INST 5/8” CZY. . . . . . . . . . . . . 4 WASHER, SNUBBING . . . . . . . . . . 8 ISOLATOR (FRONT) . . . . . . . . . . . . 2 5/8”X4-1/2” CARRIAGE BOLT. . . . . 4 M10-1.5X35 C8.8 BOLT . . . . . . . . . 6

Part No. 51200797 51200838 51200796 51200797 51200839 51200840 51200798 51200841

Description

Qty. Req.

M10 LOCK WASHER . . . . . . . . . . . 6 MOUNT, ENGINE (FRONT) . . . . . . 1 M10-1.5X35 C8.8 BOLT . . . . . . . . . 2 M10 LOCK WASHER . . . . . . . . . . . 2 ADAPTER PLATE . . . . . . . . . . . . . . 1 FLEX PLATE . . . . . . . . . . . . . . . . . . 1 BRACKET, FILTER MOUNT . . . . . . 1 ISOLATOR (REAR) . . . . . . . . . . . . . 2

NOTE: Refer to engine parts manual 917304 for more information regarding the flywheel housing and additional engine components.

59

50960027/B1112

Engine

MT 5519 Telescopic Handler

Radiator

1

2 16

18

15

9 6

17 3 4

7

15

5

6 8

4

9

10

11

4 14

13 12

10 5

9

6

4

50960027/B1112

60

PRINTED IN U.S.A.

MT 5519 Telescopic Handler

Engine Radiator

Ref. No. 01 02 03 04 05 06 07 08 09

Part No. 51200789 51200842 51200843 51200568 51200844 808498 51200845 51200846 813610

PRINTED IN U.S.A.

Description

Qty. Req.

Ref. No.

HOSE, 5/16” x 15-1/2”. . . . . . . . . . . 1 BOTTLE, OVERFLOW . . . . . . . . . . 1 CLAMP, HOSE #44 . . . . . . . . . . . . . 1 CLAMP, HOSE #24 . . . . . . . . . . . . . 4 FW 11/32 ZY . . . . . . . . . . . . . . . . . . 4 CS 5/16” x 3/4” C5ZY . . . . . . . . . . . 6 HOSE, RADIATOR (upper) . . . . . . . 1 FAN GUARD . . . . . . . . . . . . . . . . . . 1 FW 5/16” . . . . . . . . . . . . . . . . . . . . . 4

10 11 12 13 14 15 16 17 18

61

Part No. 813531 51200847 51200848 50220154 51200849 50380215 50380216 50220155 808555

Description

Qty. Req.

CS 5/16” x 1/2” C5ZY . . . . . . . . . . . 2 HOSE, RADIATOR (lower) . . . . . . . 1 FAN SHROUD . . . . . . . . . . . . . . . . . 1 DRAIN, 1/4” NPT 90º. . . . . . . . . . . . 1 RADIATOR/COOLER ASSY. . . . . . . 1 BULB-SEAL 0.72 x 24-3/4” . . . . . . . 2 BULB-SEAL 0.72 x 13-7/16” . . . . . . 1 RADIATOR CAP, 14 LBS. . . . . . . . . 1 FLANGE LOCK NUT 5/16”-18 . . . . 2

50960027/B1112

Engine

MT 5519 Telescopic Handler

Air Intake and Filter 1 Connects to port on 90º elbow—hidden from view.

18

2 4

3 17 8

5

8 16 15

9

7 6

10

11 8

14 12

8

13

Battery Box/Air Intake (see page 50)

50960027/B1112

62

PRINTED IN U.S.A.

MT 5519 Telescopic Handler

Engine Air Intake and Filter

Ref. No.

Part No.

01

51200850

02 03 04 05 06 07 08 09

NSS 51200851 814679 51200852 51200853 51200854 51200855 50380046

PRINTED IN U.S.A.

Description

Qty. Req.

Ref. No.

AIR CLEANER ASSEMBLY. . . . . . . 1 (Includes items 2 and 10-13; does not include item #3.)

HOUSING . . . . . . . . . . . . . . . . . . . . 1 CLAMP, AIR CLEANER MOUNT. . . 1 WING NUT 3/8-16 ACZY. . . . . . . . . 1 BRACKET, AIR CLEANER . . . . . . . 1 CB SN 5/16" x 1" C5ZY. . . . . . . . . . 2 HN LG FL 5/16 C2ZY . . . . . . . . . . . 2 CLAMP, HOSE #52 . . . . . . . . . . . . . 4 INTAKE SEAL . . . . . . . . . . . . . . . . . 1

10 11 12 13 14 15 16 17 18

63

Part No. 51200167 51200172 NSS 51200856 51200857 50380168 809207 51200858 51200859 51200860

Description

Qty. Req.

PRIMARY AIR FILTER . . . . . . . . . . 1 SECONDARY AIR FILTER . . . . . . . 1 END CAP. . . . . . . . . . . . . . . . . . . . . 1 LATCH . . . . . . . . . . . . . . . . . . . . . . 3 EVACUATOR VALVE. . . . . . . . . . . . 1 HOSE, AIR INTAKE. . . . . . . . . . . . . 1 CLAMP, HOSE (#44) . . . . . . . . . . . . 1 HOSE, AIR INTAKE. . . . . . . . . . . . . 1 AIR RESTRICTOR INDICATOR . . . 1 COUPLING, AIR RESTRICTOR . . . 1

50960027/B1112

Engine

MT 5519 Telescopic Handler

Exhaust and Heat Shields

6 3

5 4

2

1

4 5

7

10

9

8

Late-Style Starter Air Plenum

50960027/B1112

64

PRINTED IN U.S.A.

MT 5519 Telescopic Handler

Engine Exhaust and Heat Shields

Ref. No. 01 02 03 04 05 06

Part No.

Description

51200861 51200862 51200552 51200801 51200863 50380090 50380091

Qty. Req.

Ref. No.

Part No.

Description

Qty. Req.

BLANKET, EXHAUST MANIFOLD . 1 GASKET, EXHAUST . . . . . . . . . . . . 1 HN M8-1.25 C8 ZY DIN934. . . . . . . 4 LW M8 ZY DIN127. . . . . . . . . . . . . . 4 CS M8-1.25x20 C8.8 ZY DIN931 . . 4 MUFFLER (standard) . . . . . . . . . . AR CATALYTIC MUFFLER (option) . . AR

07 08 09 10a

51200809 51200679 51200783 50380542 51202290 51200813

a

Verify which air plenum is installed on the machine before ordering. The late-style (current) air plenum is shown as item #10 on the facing page. The earlystyle air plenum is shown in the illustration below. If the machine is equipped with the early-style air plenum it will be necessary to order the Starter Air Plenum Kit P/N 50380526. This kit includes the late-style air plenum, a new fuel filter mount bracket, hardware, and instructions.

CS FL M8-1.25x35 C8.8 ZY . . . . . . 4 FW M10 ZY DIN125 . . . . . . . . . . . AR CS M10-1.5x16 C8.8 ZY . . . . . . . . . 1 STARTER AIR PLENUM . . . . . . . . . 1 CS M8-1.25x45 C8.8 (not shown) . . 1 CS M8-1.25x75 C8.8 (not shown) . . 1

NOTE: The early-style starter air plenum has a 90º bent-down tab—as shown here.

Early-Style Starter Air Plenum

PRINTED IN U.S.A.

65

50960027/B1112

Axles

MT 5519 Telescopic Handler

Mounts, Wheels, Fenders and Driveshaft

4 6

3 7 5 1

Axle Serial Number Plate

14

8

13

3 2

13

15 9 10 11 12

16

19

17

18

17

19

50960027/B1112

66

PRINTED IN U.S.A.

MT 5519 Telescopic Handler

Axles

Mounts, Wheels, Fenders and Driveshaft Ref. No.

Part No.

01 02 03a 04a 05 06 07 08 09 10 11 12 13 14 15

51200864 51200865 51200866 51200867 51200868 808607 813591 808471 51200869 51200870 51200095 809198 808418 808599 50380341

15c

50380344 50380432 808876

16

Description

Qty. Req.

Ref. No.

AXLE, REAR (221/83) . . . . . . . . . . . 1 AXLE, FRONT (603/211/69) . . . . . . 1 FENDER MOUNT. . . . . . . . . . . . . AR FENDER, REAR . . . . . . . . . . . . . . . 1 FENDER, FRONT . . . . . . . . . . . . . . 1 3/8”X3/4” BUTTON HD BOLT. . . . AR 3/8” FLAT WASHER . . . . . . . . . . . AR 3/8” FLANGE LOCK NUT. . . . . . . AR 1”X8” CARRIAGE BOLT GR8 . . . . . 4 AXLE MOUNT PLATE . . . . . . . . . . . 2 1” FLAT WASHER . . . . . . . . . . . . AR 1” LOCK NUT / CLASS C. . . . . . . AR M20-2.5X130 BOLT . . . . . . . . . . . . . 4 M20-2.5 LOCK NUT . . . . . . . . . . . . 4 16.5x9.75 WHEEL (rimonly) . . . . . . 1 (purchase tires locally) SOLID TIRE/WHEEL SET . . . . . . . . 4 POLY-FILL FOAM WHEEL SET . . . 4 M22-1.5 WHEEL NUT . . . . . . . . . AR

Part No.

Description

Qty. Req.

17

51200871

U-JOINT STRAP KIT . . . . . . . . . . . . 1 (includes 4 straps and 8 bolts) DRIVESHAFT . . . . . . . . . . . . . . . . . 1 (includes item 19) U-JOINT. . . . . . . . . . . . . . . . . . . . . . 2 (included with item 18)

18

51200872

19

51200873

20 21b 22b

--ITEMS NOT SHOWN-(Grease zerks for steering case - pivot) 51200874 ZERK, 1/8”NPTM 45º. . . . . . . . . . AR 51200875 ZERK, 1/8”NPTF 45º . . . . . . . . . . AR 51200876 NIPPLE/CLOSE PIPE 1/8” . . . . . . AR

a

Rear fender and rear mount are optional.

b

Used instead of 51200874 zerk where fender mounts are being used.

c

When ordering, specify right or left side.

20 21

22

PRINTED IN U.S.A.

67

50960027/B1112

Axles

MT 5519 Telescopic Handler

Front and Rear Axle - Steer Cylinders and Tie Rods

5

1

Steer Cylinder is Stamped:

211 24 623 04 or

211 24 623 12

Ref. No. 01 02 03 04

Part No. 51200877 51200878 51200879 51200880

50960027/B1112

Description

Qty. Req.

Ref. No.

STEER CYLINDER . . . . . . . . . . . . . 1 RING . . . . . . . . . . . . . . . . . . . . . . . . 2 ARTICULATED TIE ROD . . . . . . . . 2 CYLINDER BOLT . . . . . . . . . . . . . . 4

05a

Part No.

Description

51200881 51200882

68

Qty. Req.

SEAL KIT . . . . . . . . . . . . . . . . . . . . . 1 (Cylinder Stamped 211.24.623.04) (Cylinder Stamped 211.24.623.12)

a

Before ordering, locate the part number stamped on the steer cylinder.

--

808076

-- ITEMS NOT SHOWN -ADAP, M18ORM -8JICM STR . . . . . 4 (Connects steering hydraulic hoses to the steer cylinder.)

PRINTED IN U.S.A.

MT 5519 Telescopic Handler

Axles Front Axle - Central Housing

Ref. No. 01 02

Part No. 809050 51200267

PRINTED IN U.S.A.

Description

Qty. Req.

Ref. No. 03 04

SNAP RING . . . . . . . . . . . . . . . . . . . 1 PLUG . . . . . . . . . . . . . . . . . . . . . . . . 1

69

Part No. 51200269 51200883

Description

Qty. Req.

MAGNETIC PLUG. . . . . . . . . . . . . . 1 HOUSING . . . . . . . . . . . . . . . . . . . . 1

50960027/B1112

Axles

MT 5519 Telescopic Handler

Front Axle - Differential

50960027/B1112

70

PRINTED IN U.S.A.

MT 5519 Telescopic Handler

Axles Front Axle - Differential

Ref. No. 01 02 03 04 05 06 07 08 09 10 11 12

13 14 15 16

Part No. 51200884 51200885 51200886 51200887 808516 51200888 51200889 51200890 51200891 51200892 51200893 51200894 51200895 51200896 51200897 51200898 51200899 51200900 51200901 51200902 51200903 51200904 51200905 51200906

17 18 19 20 21 22

51200907 51200908 51200909 51200910 50220067 51200912 51200913 50220067 51200915

PRINTED IN U.S.A.

Description

Qty. Req.

Ref. No.

Part No.

23

GEAR. . . . . . . . . . . . . . . . . . . . . . . . 1 SNAP RING . . . . . . . . . . . . . . . . . . . 1 BEARING. . . . . . . . . . . . . . . . . . . . . 1 SNAP RING . . . . . . . . . . . . . . . . . . . 1 VENT . . . . . . . . . . . . . . . . . . . . . . . . 1 SPACER . . . . . . . . . . . . . . . . . . . . . 1 BEARING. . . . . . . . . . . . . . . . . . . . . 2 RING NUT . . . . . . . . . . . . . . . . . . . . 1 RING . . . . . . . . . . . . . . . . . . . . . . . . 1 RING . . . . . . . . . . . . . . . . . . . . . . . . 1 SHIM. . . . . . . . . . . . . . . . . . . . . . . AR SHIM. . . . . . . . . . . . . . . . . . . . . . . AR SHIM. . . . . . . . . . . . . . . . . . . . . . . AR BEVEL GEAR SET . . . . . . . . . . . . . 1 SHIM. . . . . . . . . . . . . . . . . . . . . . . AR SHIM. . . . . . . . . . . . . . . . . . . . . . . AR SHIM. . . . . . . . . . . . . . . . . . . . . . . AR SHIM. . . . . . . . . . . . . . . . . . . . . . . AR BEARING. . . . . . . . . . . . . . . . . . . . . 1 DIFFERENTIAL CARRIER . . . . . . . 1 Note a Note b and c FRICTION WASHER . . . . . . . . . . . . 1 DIFFERENTIAL SIDE GEAR . . . . . 1 Note a and b Note c DIFFERENTIAL PINION . . . . . . . . . 4 Note a and b Note c FRICTION WASHER . . . . . . . . . . . . 4 PIN. . . . . . . . . . . . . . . . . . . . . . . . . . 2 Note a Note b and c DOWEL . . . . . . . . . . . . . . . . . . . . . . 3 PIN. . . . . . . . . . . . . . . . . . . . . . . . . . 1 Note a Note b and c SHAFT RETAINER . . . . . . . . . . . . . 1

24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 a b c d

71

51200916 51200917 51200918 51200919 51200920 51200921 51200922 51200923 51200924 51200925 51200926 51200927 51200928 51200929 51200930 51200931 51200932 51200933 51200934 51200269 51200935 51200936 51200270 51200937 51200938 51200939 51200940 51200880 51200941 51200942

Description

Qty. Req.

DIFFERENTIAL SIDE GEAR . . . . . 1 Note a and b Note c and d BOLT . . . . . . . . . . . . . . . . . . . . . . . 12 FRICTION WASHER . . . . . . . . . . . . 1 SNAP RING . . . . . . . . . . . . . . . . . . . 1 SHIM . . . . . . . . . . . . . . . . . . . . . . . . 1 SHIM . . . . . . . . . . . . . . . . . . . . . . . . 1 SHIM . . . . . . . . . . . . . . . . . . . . . . . . 1 BEARING. . . . . . . . . . . . . . . . . . . . . 1 SNAP RING . . . . . . . . . . . . . . . . . . . 1 BEARING. . . . . . . . . . . . . . . . . . . . . 1 CLUTCH DISC . . . . . . . . . . . . . . . . 7 INTERMEDIATE CLUTCH DISC. . . 8 SEAL . . . . . . . . . . . . . . . . . . . . . . . . 1 BALL BEARING. . . . . . . . . . . . . . . . 1 GEAR. . . . . . . . . . . . . . . . . . . . . . . . 1 SNAP RING . . . . . . . . . . . . . . . . . . . 1 BEARING. . . . . . . . . . . . . . . . . . . . . 1 SEAL . . . . . . . . . . . . . . . . . . . . . . . . 1 PLUG . . . . . . . . . . . . . . . . . . . . . . . . 1 SPRING WASHER . . . . . . . . . . . . . 8 BOLT . . . . . . . . . . . . . . . . . . . . . . . . 8 MAGNETIC PLUG. . . . . . . . . . . . . . 1 DOWEL . . . . . . . . . . . . . . . . . . . . . . 1 PLUG . . . . . . . . . . . . . . . . . . . . . . . . 1 FLANGE . . . . . . . . . . . . . . . . . . . . . 1 O-RING . . . . . . . . . . . . . . . . . . . . . . 1 BOLT . . . . . . . . . . . . . . . . . . . . . . . . 6 COVER . . . . . . . . . . . . . . . . . . . . . . 1 CLUTCH DISC . . . . . . . . . . . . . . . . 1

Axle SN K.ITA.528691 and up Axle SN I.ITA.517518 - SN K.ITA.528690 Axle SN I.ITA.517517 and before Includes items #16 (51200905) and #17 (51200907).

50960027/B1112

Axles

MT 5519 Telescopic Handler

Front Axle - Reduction Hub

FRONT

Steering Case Reference Axle Case (right side)

FRONT

FRONT Trumpet (left side)

50960027/B1112

72

PRINTED IN U.S.A.

MT 5519 Telescopic Handler

Axles Front Axle - Reduction Hub

Ref. No.

Part No.

01 02 03 04 05e 06 07 08 09 10 11 12

51200943 808516 51200944 51200945 51200946 51200947 51200948 51200949 809046 808543 808525 51200950 51200951 51200952 51200953 51200954 51200955 51200956 51200957 51200958 51200269 51200338 51200959 51200580 809445 809439 51200960 51200961 51200962 51200963 51200964 51200965

13 14 15 16 19a 20a 21 22 23 25 26 27 28 29 30 31 32 33

PRINTED IN U.S.A.

Description

Qty. Req.

Ref. No.

O-RING . . . . . . . . . . . . . . . . . . . . . . 2 VENT . . . . . . . . . . . . . . . . . . . . . . . . 1 BOLT . . . . . . . . . . . . . . . . . . . . . . . 16 AXLE CASE. . . . . . . . . . . . . . . . . . . 1 THRUST BUSHING. . . . . . . . . . . . . 2 SEAL . . . . . . . . . . . . . . . . . . . . . . . . 4 UNIVERSAL JOINT . . . . . . . . . . . . . 2 PIVOT PIN . . . . . . . . . . . . . . . . . . . . 2 GREASE FITTING. . . . . . . . . . . . . . 4 PLUG . . . . . . . . . . . . . . . . . . . . . . . . 4 BOLT . . . . . . . . . . . . . . . . . . . . . . . 20 SHIM. . . . . . . . . . . . . . . . . . . . . . . AR SHIM. . . . . . . . . . . . . . . . . . . . . . . AR SHIM. . . . . . . . . . . . . . . . . . . . . . . AR SEAL . . . . . . . . . . . . . . . . . . . . . . . . 2 BUSHING . . . . . . . . . . . . . . . . . . . . 2 BUSHING/BEARING . . . . . . . . . . . . 2 PIVOT PIN . . . . . . . . . . . . . . . . . . . . 2 STEERING CASE (includes #5) . . . 1 STEERING CASE (includes #5) . . . 1 PLUG . . . . . . . . . . . . . . . . . . . . . . . . 1 SEAL . . . . . . . . . . . . . . . . . . . . . . . . 2 WHEEL STUD . . . . . . . . . . . . . . . . 16 O-RING . . . . . . . . . . . . . . . . . . . . . . 2 SNAP RING . . . . . . . . . . . . . . . . . . . 2 RING GEAR . . . . . . . . . . . . . . . . . . 2 RING GEAR SUPPORT . . . . . . . . . 2 LOCKING PLATE . . . . . . . . . . . . . . 2 RING . . . . . . . . . . . . . . . . . . . . . . . . 2 SNAP RING . . . . . . . . . . . . . . . . . . . 2 SNAP RING . . . . . . . . . . . . . . . . . . . 6 PLANET GEAR . . . . . . . . . . . . . . . . 6

34 36 37 38 39 40 41 42 43 45 46 47 48b 50 51 52c 56d

51200966 818169 51200339 51200967 51200968 51200969 51200970 51200971 51200972 808313 808177 808180 51200973 51200974 51200975 51200340 51200976

a

Refer to the upper illustration on the facing page before ordering parts; be sure to note the direction of forward travel when determining correct parts.

Includes one of item #5 thrust bushing, already pressed into the steering case.

b

Includes items 32, 33, 34, 38 and 39.

c

Includes adjusting bolt and jam nut.

d

Includes items 26 - 28.

e

Included with items 19 and 20.

73

Part No.

Description

Qty. Req.

BEARING. . . . . . . . . . . . . . . . . . . . . 6 PLUG . . . . . . . . . . . . . . . . . . . . . . . . 2 BOLT . . . . . . . . . . . . . . . . . . . . . . . . 4 PLANET GEAR CARRIER . . . . . . . 2 FRICTION WASHER . . . . . . . . . . . . 2 NUT . . . . . . . . . . . . . . . . . . . . . . . . 16 STUD . . . . . . . . . . . . . . . . . . . . . . . 16 BEARING. . . . . . . . . . . . . . . . . . . . . 4 WHEEL HUB . . . . . . . . . . . . . . . . . . 2 STUD . . . . . . . . . . . . . . . . . . . . . . . . 8 WASHER . . . . . . . . . . . . . . . . . . . . . 8 NUT . . . . . . . . . . . . . . . . . . . . . . . . . 8 PLANET GEAR CARRIER . . . . . . . 2 AXLE CASE. . . . . . . . . . . . . . . . . . . 1 BOLT . . . . . . . . . . . . . . . . . . . . . . . 16 STEERING ADJUST BOLT . . . . . . . 4 RING GEAR SUPPORT . . . . . . . . . 2

50960027/B1112

Axles

MT 5519 Telescopic Handler

Front Axle - Brakes

50960027/B1112

74

PRINTED IN U.S.A.

MT 5519 Telescopic Handler

Axles Front Axle - Brakes

Ref. No. 01 02 03

04d 05 06

Part No. 51200977 51200978 51200979 51200976 51200981 51200982 51200983 51200984 51200985 51200986 51200987 51200988

07

08 09 10 11 12 13 14 15 16

51200989 51200990 51200991 51200992 51200993 51200994 51200995 51200348 808543 51200996 51200350 51200351

PRINTED IN U.S.A.

Description

Qty. Req.

Ref. No.

BRAKE DISC. . . . . . . . . . . . . . . . . . 6 INTERMEDIATE BRAKE DISC . . . . 6 BUSHING . . . . . . . . . . . . . . . . . . . . 1 Note a and b Note c DETENTE BALL . . . . . . . . . . . . . . AR SPACER . . . . . . . . . . . . . . . . . . . . . 1 Note a and b Note c SHIM . . . . . . . . . . . . . . . . . . . . . . . . 2 SHIM . . . . . . . . . . . . . . . . . . . . . . . . 2 SHIM . . . . . . . . . . . . . . . . . . . . . . . . 2 SHIM . . . . . . . . . . . . . . . . . . . . . . . . 2 SHIM . . . . . . . . . . . . . . . . . . . . . . . . 2 INTERMEDIATE BRAKE DISC . . . . 1 Note a Note b Note c ROLL PIN . . . . . . . . . . . . . . . . . . . . 2 PISTON . . . . . . . . . . . . . . . . . . . . . . 1 O-RING . . . . . . . . . . . . . . . . . . . . . . 1 PLUG . . . . . . . . . . . . . . . . . . . . . . . . 1 BLEED SCREW . . . . . . . . . . . . . . . 2 PLUG . . . . . . . . . . . . . . . . . . . . . . . . 2 BACK-UP RING. . . . . . . . . . . . . . . . 1 O-RING . . . . . . . . . . . . . . . . . . . . . . 1 BACK-UP RING. . . . . . . . . . . . . . . . 1

75

Part No.

Description

Qty. Req.

17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35

51200997 51200998 51200999 51201000 51200912 51202001 51202002 51202003 51202004 51202005 51202006 51202007 51202008 51202009 51202010 51202011 51202012 51200349 51200347

SNAP RING . . . . . . . . . . . . . . . . . . . 2 SPRING . . . . . . . . . . . . . . . . . . . . . . 1 BACK-UP RING. . . . . . . . . . . . . . . . 4 O-RING . . . . . . . . . . . . . . . . . . . . . . 4 DOWEL . . . . . . . . . . . . . . . . . . . . . . 1 PISTON . . . . . . . . . . . . . . . . . . . . . . 1 O-RING . . . . . . . . . . . . . . . . . . . . . . 3 PIN. . . . . . . . . . . . . . . . . . . . . . . . . . 3 O-RING . . . . . . . . . . . . . . . . . . . . . . 1 O-RING . . . . . . . . . . . . . . . . . . . . . . 1 PISTON . . . . . . . . . . . . . . . . . . . . . . 1 SPRING . . . . . . . . . . . . . . . . . . . . . . 2 RING NUT . . . . . . . . . . . . . . . . . . . 1 BOLT . . . . . . . . . . . . . . . . . . . . . . . . 2 O-RING . . . . . . . . . . . . . . . . . . . . . . 2 SPACER . . . . . . . . . . . . . . . . . . . . . 2 BOLT . . . . . . . . . . . . . . . . . . . . . . . . 1 SEAL WASHER . . . . . . . . . . . . . . . . 2 BOLT . . . . . . . . . . . . . . . . . . . . . . . . 2

a b c d

Axle SN K.ITA.528691 and up Axle SN K.ITA.521434 - SN K.ITA.528690 Axle SN K.ITA.521433 and before Axle SN K.ITA.521434 and up uses 2 detente balls; axle SN K.ITA.521433 and before uses 1 detente ball.

50960027/B1112

Axles

MT 5519 Telescopic Handler

Rear Axle - Central Housing 5 6 4

7

8

5 6 4

7

Ref. No. 01 02 03 04

Part No. 809050 51200267 51200270 51202013

50960027/B1112

8

Description

Qty. Req.

Ref. No. 05 06 07 08

SNAP RING . . . . . . . . . . . . . . . . . . . 1 PLUG . . . . . . . . . . . . . . . . . . . . . . . . 1 MAGNETIC PLUG. . . . . . . . . . . . . . 1 SUPPORT . . . . . . . . . . . . . . . . . . . . 2

76

Part No. 808552 51202014 809046 51202015

Description

Qty. Req.

REDUCTION BUSHING . . . . . . . . . 4 THRUST BUSHING. . . . . . . . . . . . . 2 GREASE FITTING. . . . . . . . . . . . . . 2 SUPPORT (complete as shown) . . . 2

PRINTED IN U.S.A.

MT 5519 Telescopic Handler

Axles Rear Axle - Differential

Ref. No. 01 02 03 04 05 06 07 08 09 10 11

12 13 14

Part No. 51202016 51202017 51200889 809053 51200888 51200893 51200894 51200895 51200891 51200892 51202018 51202019 51200918 51200897 51200898 51200899 51200900 51200901 51202020 51200904

PRINTED IN U.S.A.

Description

Qty. Req.

Ref. No.

Part No.

15

NUT . . . . . . . . . . . . . . . . . . . . . . . . . 1 FLANGE . . . . . . . . . . . . . . . . . . . . . 1 BEARING. . . . . . . . . . . . . . . . . . . . . 2 SEAL . . . . . . . . . . . . . . . . . . . . . . . . 1 SPACER . . . . . . . . . . . . . . . . . . . . . 1 SHIM . . . . . . . . . . . . . . . . . . . . . . . . 1 SHIM . . . . . . . . . . . . . . . . . . . . . . . . 1 SHIM . . . . . . . . . . . . . . . . . . . . . . . . 1 RING . . . . . . . . . . . . . . . . . . . . . . . . 1 RING . . . . . . . . . . . . . . . . . . . . . . . . 1 SPACER . . . . . . . . . . . . . . . . . . . . . 1 BEVEL GEAR . . . . . . . . . . . . . . . . . 1 BOLT . . . . . . . . . . . . . . . . . . . . . . . 12 SHIM . . . . . . . . . . . . . . . . . . . . . . . . 2 SHIM . . . . . . . . . . . . . . . . . . . . . . . . 2 SHIM . . . . . . . . . . . . . . . . . . . . . . . . 2 SHIM . . . . . . . . . . . . . . . . . . . . . . . . 2 BEARING. . . . . . . . . . . . . . . . . . . . . 2 DIFFERENTIAL CARRIER . . . . . . . 1 FRICTION WASHER . . . . . . . . . . . . 2

51202021 51202022 16 17 18 19 20

77

51200907 51200908 51200909 51200910 50220067 51200912

Description

Qty. Req.

DIFFERENTIAL SIDE GEAR . . . . . 2 Note a and b Note c DIFFERENTIAL PINION . . . . . . . . . 4 Note a and b Note c FRICTION WASHER . . . . . . . . . . . . 4 PIN. . . . . . . . . . . . . . . . . . . . . . . . . . 2 Note a Note b and c DOWEL . . . . . . . . . . . . . . . . . . . . . . 3 PIN. . . . . . . . . . . . . . . . . . . . . . . . . . 1 Note a Note b and c SHAFT RETAINER . . . . . . . . . . . . . 1 COVER PLATE . . . . . . . . . . . . . . . . 1 O-RING . . . . . . . . . . . . . . . . . . . . . . 1

21 22 25

51200913 50220067 51200915 51202023 51202024

a b c

Axle S/N K.ITA.529750 and up Axle S/N I.ITA.516674 - S/N K.ITA.529749 Axle S/N I.ITA.516673 and before

50960027/B1112

Axles

MT 5519 Telescopic Handler

Rear Axle - Reduction Hub

FRONT

Steering Case (Reference)

FRONT FRONT

50960027/B1112

78

PRINTED IN U.S.A.

MT 5519 Telescopic Handler

Axles Rear Axle - Reduction Hub

Ref. No.

Part No.

01 02 03 04 05e 06 07 08 09 10 11 12

51200943 808516 51200944 51200945 51200946 51200947 51200948 51200949 809046 808543 808525 51200950 51200951 51200952 51200953 51200954 51200955 51200956 51200957 51200958 51200269 51200338 51200959 51200580 809445 809439 51200960 51200961 51200962 51200963 51200964 51200965

13 14 15 16 19a 20a 21 22 23 25 26 27 28 29 30 31 32 33

PRINTED IN U.S.A.

Description

Qty. Req.

Ref. No.

O-RING . . . . . . . . . . . . . . . . . . . . . . 2 VENT . . . . . . . . . . . . . . . . . . . . . . . . 1 BOLT . . . . . . . . . . . . . . . . . . . . . . . 16 AXLE CASE. . . . . . . . . . . . . . . . . . . 1 THRUST BUSHING. . . . . . . . . . . . . 2 SEAL . . . . . . . . . . . . . . . . . . . . . . . . 4 UNIVERSAL JOINT . . . . . . . . . . . . . 2 PIVOT PIN . . . . . . . . . . . . . . . . . . . . 2 GREASE FITTING. . . . . . . . . . . . . . 4 PLUG . . . . . . . . . . . . . . . . . . . . . . . . 4 BOLT . . . . . . . . . . . . . . . . . . . . . . . 20 SHIM . . . . . . . . . . . . . . . . . . . . . . . . 2 SHIM . . . . . . . . . . . . . . . . . . . . . . . . 2 SHIM . . . . . . . . . . . . . . . . . . . . . . . . 2 SEAL . . . . . . . . . . . . . . . . . . . . . . . . 2 BUSHING . . . . . . . . . . . . . . . . . . . . 2 BUSHING/BEARING . . . . . . . . . . . . 2 PIVOT PIN . . . . . . . . . . . . . . . . . . . . 2 STEERING CASE (includes #5) . . . 1 STEERING CASE (includes #5) . . . 1 PLUG . . . . . . . . . . . . . . . . . . . . . . . . 1 SEAL . . . . . . . . . . . . . . . . . . . . . . . . 2 WHEEL STUD . . . . . . . . . . . . . . . . 16 O-RING . . . . . . . . . . . . . . . . . . . . . . 2 SNAP RING . . . . . . . . . . . . . . . . . . . 2 RING GEAR . . . . . . . . . . . . . . . . . . 2 RING GEAR SUPPORT . . . . . . . . . 2 LOCKING PLATE . . . . . . . . . . . . . . 2 RING . . . . . . . . . . . . . . . . . . . . . . . . 2 SNAP RING . . . . . . . . . . . . . . . . . . . 2 SNAP RING . . . . . . . . . . . . . . . . . . . 6 PLANET GEAR . . . . . . . . . . . . . . . . 6

34 36 37 38 39 40 41 42 43 44 45 46 47 48b 52c 56d

51200966 818169 51200339 51200967 51200968 51200969 51200970 51200971 51200972 51202025 808313 808177 808180 51200973 51200340 51200976

a

Refer to the upper illustration on the facing page before ordering parts; be sure to note the direction of forward travel when determining correct parts.

Includes one of item #5 thrust bushing, already pressed into the steering case.

b

Includes items 32, 33, 34, 38 and 39.

c

Includes adjusting bolt and jam nut.

d

Includes items 26 - 28.

e

Included with items 19 and 20.

79

Part No.

Description

Qty. Req.

BEARING. . . . . . . . . . . . . . . . . . . . . 6 PLUG . . . . . . . . . . . . . . . . . . . . . . . . 2 BOLT . . . . . . . . . . . . . . . . . . . . . . . . 4 PLANET GEAR CARRIER . . . . . . . 2 FRICTION WASHER . . . . . . . . . . . . 2 NUT . . . . . . . . . . . . . . . . . . . . . . . . 16 STUD . . . . . . . . . . . . . . . . . . . . . . . 16 BEARING. . . . . . . . . . . . . . . . . . . . . 4 WHEEL HUB . . . . . . . . . . . . . . . . . . 2 AXLE CASE. . . . . . . . . . . . . . . . . . . 1 STUD . . . . . . . . . . . . . . . . . . . . . . . . 8 WASHER . . . . . . . . . . . . . . . . . . . . . 8 NUT . . . . . . . . . . . . . . . . . . . . . . . . . 8 PLANET GEAR CARRIER . . . . . . . 2 STEERING ADJUST BOLT . . . . . . . 4 RING GEAR SUPPORT . . . . . . . . . 2

50960027/B1112

Boom

MT 5519 Telescopic Handler

Outer Boom - Front

21

20

19

8

18 17

1 16

15 8 14

12 17

7 8

8

9

15

22 23

12

4

9 13

11

3

6

8 10

5 2

50960027/B1112

80

PRINTED IN U.S.A.

MT 5519 Telescopic Handler

Boom Outer Boom - Front

Ref. No. 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16ab

Part No. 51202035 808797 809492 809486 813610 808800 808902 51200059 813849 808693 814029 51202034 808692 51202026 51202027 808700 813677 51202028

PRINTED IN U.S.A.

Description

Qty. Req.

Ref. No.

OUTER BOOM WELDMENT . . . . . 1 INCLINOMETER-ANGLE IND. . . . . 1 #8X5/8” RND HD MACH.SCREW. . 2 5/16”-18X1” BTNHD BOLT . . . . . . . 2 5/16” FLAT WASHER . . . . . . . . . . . 2 PLATE, BOOM ANGLE IND. . . . . . . 1 5/16”-18 NUTSERT . . . . . . . . . . . . . 2 3/8”X5/8” BOLT. . . . . . . . . . . . . . . AR 3/8” LOCK WASHER . . . . . . . . . . AR 3”X4” SLIDE PAD . . . . . . . . . . . . . AR 3/8”X1-3/4” BOLT . . . . . . . . . . . . . AR SLIDE PAD SPACER . . . . . . . . . . AR 4”X6” SLIDE PAD . . . . . . . . . . . . . AR SHIM. . . . . . . . . . . . . . . . . . . . . . . AR 1/16”X3”X4” 1/8”X3”X4” 4”X6”X1/16” SHIM . . . . . . . . . . . . AR 3/8”X3/4” BOLT. . . . . . . . . . . . . . . AR BOOM LIGHT SPACER . . . . . . . . AR

17a 18a 19a 20a 21a 22 23

---

81

a a

Part No. 808471 51202029 808595 51202030 808890 51202031 813549

Description

Qty. Req.

3/8” WHIZ LOCK NUT . . . . . . . . . AR LIGHT BRACKET . . . . . . . . . . . . . . 1 1/2” FLAT WASHER . . . . . . . . . . . AR 3/8”X1-3/8” BOLT . . . . . . . . . . . . . AR WORK LIGHT . . . . . . . . . . . . . . . . . 2 BOOM REST PAD . . . . . . . . . . . . . . 1 3/8”X1-1/4” BTTN HD BOLT . . . . . . 2

-- ITEMS NOT SHOWN -51202032 WIRE HARNESS, BOOM LIGHTS . 1 51202033 TIE STRAP 0.171X11”. . . . . . . . . . 16

a

When equipped with optional boom work lights

b

Also used on the side of the boom with a vinyl clamp to secure boom wire harness

50960027/B1112

Boom

MT 5519 Telescopic Handler

Outer Boom - Rear

5

4 4

1 5

6 9

8 2

3

7

50960027/B1112

82

PRINTED IN U.S.A.

MT 5519 Telescopic Handler

Boom Outer Boom - Rear

Ref. No. 01 02 03 04 05

Part No. 51202035 51200382 51202038 808424 51202036

PRINTED IN U.S.A.

Description

Qty. Req.

Ref. No. 06 07 08 09

OUTER BOOM WELDMENT . . . . . 1 1/2”X4” BOLT. . . . . . . . . . . . . . . . . . 1 1/2” NYLON INSERT NUT . . . . . . . 1 1/4”-28 GREASE ZERK. . . . . . . . . . 2 BUSHING . . . . . . . . . . . . . . . . . . . . 2

83

Part No. 51202037 51200400 51202039 808663

Description

Qty. Req.

BOOM PIVOT PIN. . . . . . . . . . . . . . 1 3/8”X2-3/4” BOLT . . . . . . . . . . . . . . 1 SLAVE CYL PIN (ROD END) . . . . . 1 3/8” NYLON INSERT NUT . . . . . . . 1

50960027/B1112

Boom

MT 5519 Telescopic Handler

Inner Boom - Front

1

Inner Clamp Access

11

10

12

9

2

3

4

12 9

10

5

11

8

7

Ref. No.

Part No.

01 02a 03a 04a 05 06 07 08 09b

51202040 813656 808881 808880 51202041 51202042 51202038 51202043 808662

50960027/B1112

Description

6

Qty. Req.

Ref. No.

INNER BOOM WELDMENT . . . . . . 1 3/8” NYLON INSERT NUT . . . . . . AR PLATE, TWIN CLAMP . . . . . . . . . AR CLAMP, 5/8” TWIN TUBE. . . . . . . AR 5/16”X2-1/4” BTTN HD BOLT. . . . AR PIVOT PIN . . . . . . . . . . . . . . . . . . . . 1 1/2” NYLON INSERT NUT . . . . . . . 1 1/2”X3-3/4” BOLT . . . . . . . . . . . . . . 1 5/16” NUT . . . . . . . . . . . . . . . . . . . . 4

10b 11b 12b

808727 808832 51202044

a

Mounted inside of boom through inner clamp access hole

b

When equipped with auxiliary hydraulic option

84

Part No.

Description

Qty. Req.

TOP PLATE, TWIN CUSHION . . . . 2 TUBE CLAMP, DOUBLE . . . . . . . . . 4 5/16”X2-1/2” STUD . . . . . . . . . . . . . 4

PRINTED IN U.S.A.

MT 5519 Telescopic Handler

Boom Inner Boom - Rear 2

3 1

4 5 6

4

15

4 7

8

9

7

5 10 14 11 12

13

Ref. No.

Part No.

01

51202040

02 03 04 05 06 07 08

808692 808700 813849 814211 813677 808693 51202026 51202027

PRINTED IN U.S.A.

Description

Qty. Req.

Ref. No.

INNER BOOM WELDMENT . . . . . . 1 (includes item 16) 4”X6” SLIDE PAD . . . . . . . . . . . . . . 2 4”X6”X1/16” SHIM . . . . . . . . . . . . AR 3/8” LOCK WASHER . . . . . . . . . . AR 3/8”X7/8” BOLT. . . . . . . . . . . . . . . AR 3/8”X3/4” BOLT. . . . . . . . . . . . . . . AR 3”X4” SLIDE PAD . . . . . . . . . . . . . AR SHIM. . . . . . . . . . . . . . . . . . . . . . . AR 1/16”X3”X4” 1/8”X3”X4”

09 10 11 12 13 14 15

85

Part No. 51202045 813591 813849 813677 51202046 51202047 51200059

Description

Qty. Req.

EXTEND CYL. SUPPORT PAD . . . 1 3/8” FLAT WASHER . . . . . . . . . . . . 2 3/8” LOCK WASHER . . . . . . . . . . AR 3/8”X3/4” BOLT. . . . . . . . . . . . . . . AR SLIDE PAD, HOSE GUIDE . . . . . . . 1 EXTEND CYL. SUPPORT. . . . . . . . 1 3/8”X5/8” BOLT. . . . . . . . . . . . . . . AR

50960027/B1112

Boom

MT 5519 Telescopic Handler

Dynattach® Mount Assembly

1

2

16 14

3 15

12 4 13

6

10

5

11

7

4 9

50960027/B1112

86

8

PRINTED IN U.S.A.

MT 5519 Telescopic Handler

Boom Dynattach® Mount Assembly

Ref. No.

Part No.

01

51202048

02 03 04 05 06 07 08

808424 51202049 808811 808786 808787 808633 808038

PRINTED IN U.S.A.

Description

Qty. Req.

DYNATTACH WELDMENT . . . . . . . 1 (includes items 3, 4 and 16) 1/4”-28 GREASE ZERK STR. . . . AR PIVOT BEARING. . . . . . . . . . . . . . . 1 BUSHING, LOCK PIN . . . . . . . . . . . 2 LOCK SPRING . . . . . . . . . . . . . . . . 1 SPRING MOUNT. . . . . . . . . . . . . . . 1 3/16”X1-3/4” ROLL PIN . . . . . . . . . . 1 DECAL, DYNATTACH UNLOCKED 1 (adheres to item 9)

87

Ref. No.

Part No.

09

809546

10 11 12 13 14 15 16

809531 813656 51200400 51202038 51202043 51202042 51202051

Description

Qty. Req.

LOCK AND PIN ASSEMBLY . . . . . . 1 (does not include item 7) PIN, TILT CYLINDER ROD . . . . . . . 1 3/8” NYLON INSERT NUT . . . . . . . 1 3/8”X2-3/4” BOLT . . . . . . . . . . . . . . 1 1/2” NYLON INSERT NUT . . . . . . . 1 1/2”X3-3/4” BOLT . . . . . . . . . . . . . . 1 PIN, PIVOT . . . . . . . . . . . . . . . . . . . 1 PIVOT BEARING. . . . . . . . . . . . . . . 2

50960027/B1112

Boom Hydraulics

MT 5519 Telescopic Handler

Lift Cylinder Group 4

3

Control valve parts are on page 114.

2

9

8 1

EXTEND

RETRACT

6 Lift cylinder parts are on page 120.

7 5

RETRACT

EXTEND

4

3 2

50960027/B1112

88

PRINTED IN U.S.A.

MT 5519 Telescopic Handler

Boom Hydraulics Lift Cylinder Group

Ref. No. 01 02 03 04 05 06 07

Part No. Note a 808665 51202052 813711 51202053 51202054 51202054

Description

Qty. Req.

Ref. No.

LIFT CYLINDER . . . . . . . . . . . . . . . 2 1/2” NYLON INSERT NUT . . . . . . . 2 PIN, LIFT CYLINDER . . . . . . . . . . . 2 1/2”X4” BOLT GR5 . . . . . . . . . . . . . 2 ADAP., -10ORM -8JICM 90º . . . . . . 2 HOSE, -8 A8/DM8 97” . . . . . . . . . . . 1 HOSE, -8 A8/DM8 97” . . . . . . . . . . . 1

Part No.

Description

Qty. Req.

08 09

814291 51202055

ADAP -10ORM -8JICM STR . . . . . . 2 VALVE, CONTROL . . . . . . . . . . . . . 1

--

-- ITEMS NOT SHOWN -51202056 NYLON SLEEVE . . . . . . . . . . . . . . . 1 (used with items 6 and 7)

a

Lift cylinder parts are on page 120.

PRINTED IN U.S.A.

89

50960027/B1112

Boom Hydraulics

MT 5519 Telescopic Handler

Extend Cylinder Group

Control valve parts are on page 114.

16

17

14 EXTEND

18 19 15

11

10

20 16

RETRACT

7

12

20 19

1

18

9 2 6 RETRACT

Boom extend cylinder parts are on page 126.

8

EXTEND

5 2

3

4

50960027/B1112

90

PRINTED IN U.S.A.

MT 5519 Telescopic Handler

Boom Hydraulics Extend Cylinder Group

Ref. No.

Part No.

01 02 03 04 05 06 07 08 09 10b 11b 12b 14 15 16

Note a 51202057 51202058 808663 813711 51202059 51202059 51202060 51202061 808645 808881 808880 814291 51202055 51202062

Description

Qty. Req.

Ref. No.

CYLINDER, EXTEND . . . . . . . . . . . 1 ADAP., -8ORM -10JICM 90º . . . . . . 2 PIN, EXTEND CYL. BASE . . . . . . . 1 3/8” NYLON INSERT NUT . . . . . . . 1 3/8”X3” BOLT. . . . . . . . . . . . . . . . . . 1 HOSE, -8 H10/DL8 68” . . . . . . . . . . 1 HOSE, -8 H10/DL8 68” . . . . . . . . . . 1 TUBE, EXTEND . . . . . . . . . . . . . . . 1 TUBE, RETRACT . . . . . . . . . . . . . . 1 5/16”X1-1/2” BOLT . . . . . . . . . . . . . 1 CUSHION PLATE . . . . . . . . . . . . . . 1 CLAMP, CUSHION DBL . . . . . . . . . 1 ADAP., -10ORM -8JICM STR . . . . . 2 CONTROL VALVE . . . . . . . . . . . . . . 1 SNAP RING, INT 1.5”OD. . . . . . . . . 2

Description

Qty. Req.

17 18 19 20

51202063 814233 813849 51200059

--

-- ITEMS NOT SHOWN -51202056 NYLON SLEEVE . . . . . . . . . . . . . . . 1 (used with items 6 and 7)

PIN, EXTEND ROD END . . . . . . . . 1 PAD, SLIDE 1-1/2”X4” . . . . . . . . . . . 2 3/8” LOCK WASHER . . . . . . . . . . . . 4 3/8”X5/8” BOLT . . . . . . . . . . . . . . . . 4

a

Boom extend cylinder parts are on page 126.

b

PRINTED IN U.S.A.

Part No.

91

These components fasten to the left-rear outer boom and retain the hydraulic tubes: items 8 and 9.

50960027/B1112

Boom Hydraulics

MT 5519 Telescopic Handler

Tilt / Slave Cylinder Group 1 2 4 3 Slave Cylinder

1 Slave cylinder parts are on page 122.

RETRACT

6 7

5 8

3

6

EXTEND

6

B RETRACT

6

To Tilt Cylinder

6

9

RETRACT

A

16

10

R2

EXTEND

12

11

17

E2

Hydraulic tubes mount to underside of boom.

EXTEND

Isolation Valve

11

12 13

Control valve parts are on page 114.

17 14

16

27

15

Isolation Valve (Mounts to Fuel Tank)

28 9 R1

10

25 24

E1

10 26

24

50960027/B1112

92

25

PRINTED IN U.S.A.

MT 5519 Telescopic Handler

Boom Hydraulics Tilt / Slave Cylinder Group 20

21

3 Hose clamps are shown on page 84.

19

22

Tilt Cylinder

Tilt cylinder parts are on page 124.

EXTEND

6

RETRACT

6 EXTEND

RETRACT

13

16

14 From Isolation Valve

17

1

18 23 3

Ref. No.

Part No.

01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19b

51200400 51202039 808663 Note a 51202064 814308 51202065 51202065 51202066 813708 51202067 51202068 808880 808881 51200111 51202069 51202070 51200101 51202071

PRINTED IN U.S.A.

Description

Qty. Req.

Ref. No.

3/8”X2-3/4” BOLT . . . . . . . . . . . . . . 3 PIN, SLAVE (rod end) . . . . . . . . . . . 1 3/8” NYLON INSERT NUT . . . . . . AR CYLINDER, SLAVE . . . . . . . . . . . . . 1 PIN, SLAVE (base end) . . . . . . . . . . 1 ADAP., -8ORM -8JICM 90º. . . . . . AR HOSE, -8 A8/A8 25” . . . . . . . . . . . . 1 HOSE, -8 A8/A8 25” . . . . . . . . . . . . 1 VALVE, SLAVE ISOLATION . . . . . . 1 ADAP., -8ORM -8JICM STR . . . . . . 1 HOSE, -8 A8/H10 70” . . . . . . . . . . . 1 HOSE, -8 DL8/H10 55” . . . . . . . . . . 1 CUSHION, CLAMP. . . . . . . . . . . . AR PLATE, CUSHION . . . . . . . . . . . . AR 5/16”X2-1/3” BOLT . . . . . . . . . . . . . 1 TUBE, TILT (retract) . . . . . . . . . . . . 1 TUBE, TILT (extend) . . . . . . . . . . . . 1 5/16”X1-1/2” BOLT . . . . . . . . . . . . AR HOSE, -6 A8/P-364 270” TWIN. . . . 1

93

Part No.

Description

Qty. Req.

20 21 22 23 24 25 26 27 28

51202072 813711 Note a 809531 51202073 814291 51202055 51202074 813610

PIN, TILT (base end) . . . . . . . . . . . . 1 3/8”X3” BOLT. . . . . . . . . . . . . . . . . . 1 CYLINDER, TILT . . . . . . . . . . . . . . . 1 PIN, TILT (rod end) . . . . . . . . . . . . . 1 HOSE, -8 A8/DL8 54” . . . . . . . . . . . 2 ADAP., -10ORM -8JICM STR . . . . . 2 CONTROL VALVE . . . . . . . . . . . . . . 1 5/16”x3-1/2” BOLT . . . . . . . . . . . . . . 2 5/16” FLAT WASHER . . . . . . . . . . . 2

--

-- ITEMS NOT SHOWN -51202056 NYLON SLEEVE . . . . . . . . . . . . . . . 1 (used with items 7 and 8)

a

Refer to page 122 and 124 for cylinder information.

b

Refer to page 84 for clamps to secure hose.

50960027/B1112

Boom Hydraulics

MT 5519 Telescopic Handler

Auxiliary Hydraulics Group

13

Control valve parts are on page 114.

6

1

5

RETRACT

EXTEND

11 2

Mounts to the front of the boom (right side)

3 12

7 2 Hydraulic tubes mount to the underside of the boom.

4

12 14 15

8 10

16

16

3

4

EXTEND

RETRACT

EXTEND

5

17

RETRACT

6

7 8 9

50960027/B1112

94

PRINTED IN U.S.A.

MT 5519 Telescopic Handler

Boom Hydraulics Auxiliary Hydraulics Group

Ref. No.

Part No.

Description

01 02 03 04 05 06 07 08 09 10 11 12 13a

51202055 814291 51202075 51202075 51202076 51202077 808880 808881 51200111 51200101 809493 808832 51202078

Qty. Req.

CONTROL VALVE . . . . . . . . . . . . . . 1 ADAP., -10ORM -8JICM STR . . . . . 2 HOSE, -8 DL8/H10 70” . . . . . . . . . . 1 HOSE, -8 DL8/H10 70” . . . . . . . . . . 1 TUBE, AUXILIARY . . . . . . . . . . . . . 1 TUBE, AUXILIARY . . . . . . . . . . . . . 1 CUSHION, CLAMP. . . . . . . . . . . . AR PLATE, CUSHION . . . . . . . . . . . . AR 5/16”X2-1/3” BOLT . . . . . . . . . . . . . 1 5/16”X1-1/2” BOLT . . . . . . . . . . . . AR 5/16”X2-1/4” STUD . . . . . . . . . . . . . 4 CLAMP, TUBE . . . . . . . . . . . . . . . . . 4 HOSE, -6 A8/P-364 300” TWIN. . . . 1

Ref. No.

Part No.

14 15 16 17

808727 808662 813708 808796

--

-- ITEMS NOT SHOWN -51202056 NYLON SLEEVE . . . . . . . . . . . . . . . 1 (used with items 3 and 4)

a

Description

Qty. Req.

PLATE, CLAMP . . . . . . . . . . . . . . . . 2 5/16” NYLON INSERT NUT . . . . . . 4 ADAP., -8ORM -8JICM STR . . . . . . 2 COUPLER SET . . . . . . . . . . . . . . . . 1

Refer to page 84 for clamps to secure hose.

AUX. HYD. EXTEND AUX. HYD. RETRACT

TILT CYLINDER EXTEND

TILT CYLINDER RETRACT

TILT CYLINDER

TILT CYLINDER

RETRACT

EXTEND

Hydraulic Tubes Reference (Mounted to underside of boom) AUX. HYD. RETRACT

AUX. HYD. EXTEND

PRINTED IN U.S.A.

95

50960027/B1112

Hydraulics

MT 5519 Telescopic Handler

Hydraulic Tank Group

Hydrostatic drive is shown on page 102

Hydraulic cooler is on page 98.

32

Steer motor in cab is shown on page 34.

Hydrostatic Drive Motor (left side) "T2" Port

3

8

7

Steer Motor (in cab) "T" Port

4

1

Park Brake Valve "T2" Port

Cold-Start Valve

6

31

2

Hydraulic Cooler (lower port)

Inching Valve Bottom Port

5

9

30

7 27

29 Inching valve is shown on page 102.

28 Sight glass bolts to frame bracket under engine cover.

26

27 13

10

5

25

23 6

22

7

11 4

21

12

15

16

18

24

15

19

11

14

15

15

Mounts to Firewall

17

20

Hydraulic Pump is on page 100.

50960027/B1112

7 13

96

PRINTED IN U.S.A.

MT 5519 Telescopic Handler

Hydraulics Hydraulic Tank Group

Ref. No.

Part No.

01 02 03 04 05 06

51202079 808789 51200547 813657 813596 51202080

07 08

813597 51202081

09

51202082

10

809829 813667 809660 808555 814206 51202083 51202084 51202085

11 12 13 14 15

PRINTED IN U.S.A.

Description

Qty. Req.

Ref. No.

TANK COVER . . . . . . . . . . . . . . . . . 1 GASKET, RUBBER . . . . . . . . . . . . . 1 CS 3/8” x 7/8” C5ZY . . . . . . . . . . . 10 FW 3/8" ZY . . . . . . . . . . . . . . . . . . AR ST MJO6 MORB06 . . . . . . . . . . . . . 3 HOSE, -6 A6/DM6 30” . . . . . . . . . . . 1 (refer to page 108, item 9) 90 MJ06-MAORB06 . . . . . . . . . . . . 5 HOSE, -6 A6/DM8 34" . . . . . . . . . . . 1 (refer to page 107, item 14) HOSE, -6 A6/DM6 24" . . . . . . . . . . . 1 (refer to page 103, item 16) FILLER/CAP W/LOCK TAB . . . . . . . 1 GASKET, CAP (not shown) . . . . . . . 1 GASKET, FILL NECK (not shown) . 2 FLN 5/16”. . . . . . . . . . . . . . . . . . . . . 4 CS 5/16 x 5/8 C5ZY . . . . . . . . . . . . 2 HOSE, -6 A6/A6 24" . . . . . . . . . . . . 1 HYDRAULIC FILL WELDMENT . . . 1 CLAMP, T-BOLT 2” . . . . . . . . . . . . . 4

97

Part No.

16 17 18 19 20 21 22 23 24 25 26 27 28 29

51202083 51202086 51202087 51202088 51202089 51202090 51202091 51202083 813712 51202092 51202093 813664 813678 50380258

30

50380252

31 32

813839 51202094

Description

Qty. Req.

HOSE, -6 A6/A6 24" . . . . . . . . . . . . 1 HOSE, 1-1/2" X 14-1/2" . . . . . . . . . . 1 90 HB24-MAORB24 . . . . . . . . . . . . 1 ST HB24-MAORB24 . . . . . . . . . . . . 1 HOSE, 1-1/2" x 24" . . . . . . . . . . . . . 1 90 HB24-MAORB20 . . . . . . . . . . . . 1 45 MJ06-MAORB06 . . . . . . . . . . . . 1 HOSE, -6 A6/A6 24" . . . . . . . . . . . . 1 CS 5/16” x 2” C5ZY . . . . . . . . . . . . . 2 FLUID LEVEL SIGHT GAUGE . . . . 1 MANIFOLD, TANK LEVEL . . . . . . . 1 90 MJ12-MAORB12 . . . . . . . . . . . . 2 PLUG, 1/2-14 MAGNETIC . . . . . . . . 1 HOSE, -12 A12/45S12 14-1/2” . . . . 1 (refer to page 99, item 13) HOSE, -12 A12/45S12 23” . . . . . . . 1 (refer to page 99, item 11) 45 MJ12-MAORB12 . . . . . . . . . . . . 1 HOSE, -12 A12/DS12 86” . . . . . . . . 1 (refer to page 103, item 19)

50960027/B1112

Hydraulics

MT 5519 Telescopic Handler

Hydraulic Circuit - Cooler and Filter

4

5

3

6

2

7 8

Fastens to firewall and fan shroud

9 1

10 11 17 Control valve parts are on page 114.

12

16

38

13

14

Hydraulic Tank

20

18

21

15 12

37 36

22

19

Hydraulic Drive Pump

23

15 35 Hydraulic Controller (Located under right side of cab.)

30

34

12

Isolation Valve

24

33 32

29 31 28 27 26 25

50960027/B1112

98

PRINTED IN U.S.A.

MT 5519 Telescopic Handler

Hydraulics Hydraulic Circuit - Cooler and Filter

Ref. No. 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21

Part No. 50380212 813657 813677 51200651 809181 51202095 51202096 813749 814495 813844 50380252 813664 50380258 51200570 51202097 814394 51200849 50380133 813839 51202098 50380125

Description

Qty. Req.

Ref. No.

VALVE MOUNT . . . . . . . . . . . . . . . . 1 FW 3/8 ANZY. . . . . . . . . . . . . . . . . . 1 CS 3/8 x 3/4 C5ZY . . . . . . . . . . . . . 1 HLN INST 1/4 CZY . . . . . . . . . . . . . 2 FW 1/4 AWZY . . . . . . . . . . . . . . . . . 2 CHECK VALVE (cold start by-pass) 1 CS 1/4 x 2-3/4 C5ZY . . . . . . . . . . . . 2 ST MORB16-FJS16. . . . . . . . . . . . . 1 ST MJ16-MORB16 . . . . . . . . . . . . . 1 ST MJ12-MORB16 . . . . . . . . . . . . . 1 HOSE, -12 A12/45S12 23” . . . . . . . 1 90 MJ12-MAORB12 . . . . . . . . . . . . 3 HOSE, -12 A12/45S12 14-1/2” . . . . 1 45 MJ12-MAORB16 . . . . . . . . . . . . 1 HOSE, -12 A12/A12 68” . . . . . . . . . 1 90 BLKHD MJ12-MJ12 . . . . . . . . . . 1 RADIATOR/COOLER ASY. . . . . . . . 1 TUBE, CHARGE OIL. . . . . . . . . . . . 1 45 MJ12-MAORB12 . . . . . . . . . . . . 1 TEE RUN MJ12-MAORB16-MJ12. . 1 TUBE, FILTER-COOLER. . . . . . . . . 1

22

51202099

23

51202100 51200747

24a

51202101 51200177 814414 814322 809493 808662 50380120 808295 50380250 808779 51202102 51202103 51200410 51202104 51202105 51202055

25 26 27 28 29 30 31 32 33 34 35 36 37 38 a

PRINTED IN U.S.A.

99

Part No.

Description

Qty. Req.

SWITCH, FILTER RESTRICTION. . 1 (included with item #24) CS FL LOCK 3/8 x 5/8 C5ZY . . . . . 4 LW INTERNAL 3/8 AZY. . . . . . . . . . 1 (use one tooth washer for grounding) HYDRAULIC FILTER ASSEMBLY. . 1 FILTER ELEMENT (only) . . . . . . . . 1 CUSHION, TUBE 3/4” . . . . . . . . . . . 2 CUSHION PLATE . . . . . . . . . . . . . . 1 STUD, 5/16” x 2-1/4” GR5. . . . . . . . 2 NYLON INSERT NUT, 5/16” . . . . . . 2 TUBE, RETURN OIL . . . . . . . . . . . . 1 HOSE, -8 A8/DM8 46” . . . . . . . . . . . 1 TUBE, RETURN OIL . . . . . . . . . . . . 1 ST MJ12 MORB16 . . . . . . . . . . . . . 1 CHECK VALVE, 65 PSI . . . . . . . . . . 1 ST MORB16-FJS12. . . . . . . . . . . . . 1 TEE MJ12-FJS12-MJ12 . . . . . . . . . 1 ST JICF12-JICM8 . . . . . . . . . . . . . . 1 90 MJ12-MAORB10 . . . . . . . . . . . . 1 CONTROL VALVE (joysticks) . . . . . 1

Includes filter element (PN 51200177) and filter restriction switch—item #22.

50960027/B1112

Hydraulics

MT 5519 Telescopic Handler

Hydraulic Circuit - Hydraulic Pump

Hydraulic Drive Pump parts are on page 110.

Control Valve (inside cab)

Hydraulic Drive Pump (attached to engine)

Control valve parts are on page 114.

1

2 5

13

6

11

12

3 4

7

Hydraulic Tank

8

Hydraulic Pump parts are on page 111.

9 8

10

50960027/B1112

100

PRINTED IN U.S.A.

MT 5519 Telescopic Handler

Hydraulics Hydraulic Circuit - Hydraulic Pump

Ref. No. 01 02 03 04 05

Part No. 51202106 51202107 51200410 813844 51202108

PRINTED IN U.S.A.

Description

Qty. Req.

HOSE, -10 A12/DL10 40” . . . . . . . . 1 REDUCER, FJ12-MJ06. . . . . . . . . . 1 ADAP., -12JIC SWIVEL . . . . . . . . . . 1 ST MJ12 MORB16 . . . . . . . . . . . . . 1 HYDRAULIC PUMP . . . . . . . . . . . . 1 (Refer to hydraulic components pages for seals, gaskets, and o-rings.)

Ref. No. 06 07 08 09 10 11 12 13

101

Part No. 813338 51202090 51202085 51202088 51202089 50380253 51200779 51200778

Description

Qty. Req.

CS 1/2x1-1/4 C5ZY . . . . . . . . . . . . . 2 90 HB24-MAORB20 . . . . . . . . . . . . 1 CLAMP, T-BOLT 2” . . . . . . . . . . . . . 2 ST HB24-MAORB24 . . . . . . . . . . . . 1 HOSE, 1-1/2” x 24” 100R4 . . . . . . . 1 HOSE, -4 A6/DS6 11” . . . . . . . . . . . 1 ST BLKHD MJ06-MJ06 . . . . . . . . . . 1 TEST PORT, -6JICF . . . . . . . . . . . . 1

50960027/B1112

Hydraulics

MT 5519 Telescopic Handler

Hydraulic Drive Pump and Hydrostatic Motor 4

Hydraulic Drive Pump — Mounts to Engine Flywheel Housing

1

5

3

2

Hydraulic Circuit shown on page 98.

6

B PS

Radiator/Cooler

7

(upper left side port)

29

T1

28 8

9

A

S

26

27 12

3

13 4 10

A

8

1

11 14 B

T2

15

X1 Hydraulic Drive Pump parts are on page 110.

Hydraulic Tank (top)

25 16

17

24

18 Hydraulic Tank (rear)

T1

23

22

19

Hydrostatic Drive Motor (Mounted on Front Axle)

20 Hydraulic Drive Motor parts are on page 112.

50960027/B1112

102

21

Hydraulic Tank is on page 96.

PRINTED IN U.S.A.

MT 5519 Telescopic Handler

Hydraulics

Hydraulic Drive Pump and Hydrostatic Motor Ref. No. 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16

Part No. 51202109 813596 51202110 51202111 50380170 51202112 813839 51202113 50380257 813704 814326 50380170 50380255 813596 814469 51202082

PRINTED IN U.S.A.

Description

Qty. Req.

HOSE, -6 A6/DL6 54” . . . . . . . . . . . 1 ST MJ06 MOR5B . . . . . . . . . . . . . . 1 SPLIT FLANGE KIT, C62-12 . . . . . . 2 90 MJ12-C62-12 . . . . . . . . . . . . . . . 2 HOSE, -16 A12 C62-16 22.9” . . . . . 1 HYDRAULIC DRIVE ASSEMBLY . . 1 45 MJ12 MAORB12. . . . . . . . . . . . . 1 SPLIT FLANGE KIT, C62-16 . . . . . . 2 HOSE, -12 A12/DL12 23” . . . . . . . . 1 90 MJ12 FJS12 . . . . . . . . . . . . . . . . 1 ST MJ12-MORB12 . . . . . . . . . . . . . 1 HOSE, -16 A16 C62-16 22.9” . . . . . 1 HOSE, -6 A6/DL6 18” . . . . . . . . . . . 1 ST MJ06-MORB06 . . . . . . . . . . . . . 1 TEE RUN MJ06-MAORB06-MJ06. . 1 HOSE, -6 A6/DM6 24” . . . . . . . . . . 1

Ref. No.

Part No.

17 18 19

51200710 813597 51202094

20 21 22 23 24 25 26 27

51202114 51202115 51202116 51200940 51202117 51202118 813746 51202097

28 29

51202119 51202120

103

Description

Qty. Req.

INCHING VALVE . . . . . . . . . . . . . . . 1 90 MJ06-MAORB06 . . . . . . . . . . . . 1 HOSE, -12 A12/DS12 86” . . . . . . . . 1 (drive motor to rear of hydraulic tank) ADAP., HYD. TEMP. SWITCH. . . . . 1 TEMPERATURE SWITCH. . . . . . . . 1 MOTOR, HYDROSTATIC DRIVE . . 1 O-RING (drive motor to front axle) . 1 LW M16 ZY DIN127. . . . . . . . . . . . . 4 CS M16-2x50 C8.8 ZY DIN931 . . . . 4 90 MJ12-MAORB16 . . . . . . . . . . . . 1 HOSE, -12 A12/A12 68” . . . . . . . . . 1 (refer to page 99, item 15) CS 5/8” x 1-3/4” C5ZY. . . . . . . . . . . 2 FW M16 (hardened) . . . . . . . . . . . . 2

50960027/B1112

Hydraulics

MT 5519 Telescopic Handler

Control and Isolation Valves BOOM UP LIFT CYLINDER BASE END SLAVE CYL.

1

BOOM OUT

ROD END

SLAVE CYL.

EXTEND CYL.

2

LEFT SIDE

BASE END

3

11 4

TILT CYL. ROD END

21 25

B

HYDRAULIC

22

OPTION EXTEND

10 A R2

10

26 24

R1

24

TILT CIRCUIT

E2 C

4

E1

23

TILT CYL. BASE END

STEER MOTOR

‘LS’

12

5 16 19

6

HYDRAULIC FILTER

“IN”

31

20

30

27

29 28

17

15 BOOM DOWN LIFT CYLINDER ROD END

7

BOOM IN

14

EXTEND CYL. RIGHT SIDE

11 13

8 10

12

HYD. PUMP

‘OUT’

HYDRAULIC TILT

OPTION

CIRCUIT

RETRACT

9 STEER MOTOR

‘P’

50960027/B1112

104

PRINTED IN U.S.A.

MT 5519 Telescopic Handler

Hydraulics Control and Isolation Valves

Ref. No.

Part No.

01 02 03a 04 05 06 07 08 09 10 11 12 13a 14 15 16 17 19 20 21 22 23 24

51202054 51202059 51202075 51202073 813597 51202121 814291 51202106 51202122 814308 814452 51202073 51202075 51202059 51202054 808295 51200410 51202104 51202105 51202065 51202065 51202068 813708

Isolation Valve parts are on page 113.

Description

Qty. Req.

HOSE, -8 A8/DM8 97” . . . . . . . . . . . 1 HOSE, -8 H10/DL8 68” . . . . . . . . . . 1 HOSE, -8 H10/DM8 70”. . . . . . . . . . 1 HOSE, -8 A8/DL8 54” . . . . . . . . . . . 1 ADAP., -6ORM -6JICM 90º . . . . . . . 1 HOSE, -4 A4/A6 36” . . . . . . . . . . . . 1 ADAP., -10ORM -10JICM STR . . . . 1 HOSE, -10 A12/DL10 40” . . . . . . . . 1 HOSE, -6 A8/DM8 36” . . . . . . . . . . . 1 ADAP., -8ORM -8JICM 90º . . . . . . . 5 ADAP., -10ORM -8JICM STR. . . . AR HOSE, -8 A8/DL8 54” . . . . . . . . . . . 1 HOSE, -8 H10/DM8 70”. . . . . . . . . . 1 HOSE, -8 H10/DL8 68” . . . . . . . . . . 1 HOSE, -8 A8/DM8 97” . . . . . . . . . . . 1 HOSE, -8 A8/DM8 46” . . . . . . . . . . . 1 ADAP., -12 SWVL. RUN TEE . . . . . 1 ADAP., -12JICFS -8JICM STR . . . . 1 ADAP., -10ORM -12JICM 90º . . . . . 1 HOSE, -8 A8/A8 25” . . . . . . . . . . . . 1 HOSE, -8 A8/A8 25” . . . . . . . . . . . . 1 HOSE, -8 DL8/H10 55” . . . . . . . . . . 1 ADAP., -8ORM -8JICM STR. . . . . AR

Ref. No. 25 26

Part No.

Description

Qty. Req.

28 29 30 31

51202067 51202066 809743 813610 51202055 51200111 808555 51200863 813610 51202103 51202102 813844 50380250

--

-- ITEMS NOT SHOWN -(Hose Protection Sleeve) 51202056 SLEEVE, HOSE (4’ long) . . . . . . . . 4

27

a

HOSE, -8 A8/H10 70” . . . . . . . . . . . 1 VALVE, SLAVE ISOLATION . . . . . . 1 5/16”X3-1/2” BOLT . . . . . . . . . . . . . 2 5/16” FLAT WASHER . . . . . . . . . . . 2 VALVE, CONTROL . . . . . . . . . . . . . 1 5/16”X2-1/2” BOLT . . . . . . . . . . . . . 2 5/16” WHIZ NUT . . . . . . . . . . . . . . . 2 M8X20 8.8 BOLT . . . . . . . . . . . . . . . 1 5/16” FLAT WASHER . . . . . . . . . . . 1 ST MORB16-FJS12. . . . . . . . . . . . . 1 CHECK VALVE, 65 PSI . . . . . . . . . . 1 ST MJ12 MORB16 . . . . . . . . . . . . . 1 TUBE, RETURN OIL . . . . . . . . . . . . 1 (refer to page 99, item 31)

When the unit is not equipped with auxiliary hydraulic option, use P/N 51202124 ADAP., -8 Cap.

Hydraulic control valve parts are on page 114.

PRINTED IN U.S.A.

105

50960027/B1112

Hydraulics

MT 5519 Telescopic Handler

Steer Motor and Steer Select Valve 1

T

LS

2

L

15

14 T

R

13 3

P

Steer motor parts are on page 116.

Steer select valve parts are on page 117.

L

Hydraulic Tank Return

Main Control Valve “LS” P

R

11

12

Steer Select Valve (located under front chassis cover)

Front Axle Steer Cylinder (Left Side)

4 5 10 P T A B

7

9 Main Control Valve

5

8 6 Rear Axle Steer Cylinder (left side) Rear Axle Steer Cylinder (right side)

50960027/B1112

Front Axle Steer Cylinder (right side)

106

PRINTED IN U.S.A.

MT 5519 Telescopic Handler

Hydraulics Steer Motor and Steer Select Valve

Ref. No. 01 02 03 04 05 06 07 08 09

Part No. 51200702 813550 51202121 808877 808627 808545 813597 51202125 813596 51202128 51202128

PRINTED IN U.S.A.

Description

Qty. Req.

MOTOR, STEER . . . . . . . . . . . . . . . 1 ADAP, -4ORM -4JICM 90º. . . . . . . . 1 HOSE, -4 A4/A6 36” . . . . . . . . . . . . 1 VALVE, STEER SELECT . . . . . . . . 1 1/4”X3” BOLT. . . . . . . . . . . . . . . . . . 2 1/4” WHIZ LOCK NUT. . . . . . . . . . . 2 ADAP, -6ORM -6JICM 90º. . . . . . . . 2 HOSE, -6 A6/DM8 20” . . . . . . . . . . . 1 ADAP, -6ORM -6JICM STR. . . . . . . 2 HOSE, -6 A6/A8 106” . . . . . . . . . . . 1 HOSE, -6 A6/A8 106” . . . . . . . . . . . 1

Ref. No.

Part No.

Description

Qty. Req.

10 11 12 13 14 15

51202126 51202127 51202122 808763 51202081 813708

--

-- ITEMS NOT SHOWN -(steer cylinders on front and rear axle) 808076 ADAP, M18ORM -8JICM STR . . . . . 4

107

HOSE, -6 A6/DM8 40” . . . . . . . . . . . 1 HOSE, -6 A8/DM8 32” . . . . . . . . . . . 1 HOSE, -6 A8/DS8 36” . . . . . . . . . . . 1 VALVE, CHECK, -8ORM . . . . . . . . 1 HOSE, -6 A6/DM8 34” . . . . . . . . . . . 1 ADAP, -8ORM -8JICM STR. . . . . . . 3

50960027/B1112

Hydraulics

MT 5519 Telescopic Handler

Brake Valves and Inching Valve 7

NOTE: Valve must be oriented so that port “P3” is facing up.

DRIVE PUMP

6

PORT

3

6

P3

2 5

1 4

“G”

B1

Park brake valve parts are on page 118.

8 T2 HYDRAULIC TANK

9

16

RETURN

6

8 14 PARK BRAKE

13

12

14

11

10

Brake valve parts are on page 119.

SERVICE BRAKE

FRONT AXLE

Ref. No. 01 02 03 04 05 06

Part No. 814300 808905 51202133 808589 809790 814479 51202129 809112 809181 813597

50960027/B1112

Description

Qty. Req.

PLUG, -4ORM SAE . . . . . . . . . . . . . 1 MANIFOLD, BRAKE . . . . . . . . . . . . 1 1/4”X1-3/4” BOLT . . . . . . . . . . . . . . 2 1/4” LOCK WASHER . . . . . . . . . . . . 2 SWITCH, PRESSURE 150 PSI. . . . 1 ADAP, -4ORM -4JICM STR. . . . . . . 1 PARKING BRAKE VALVE . . . . . . . . 1 1/4”X1-1/2” BOLT . . . . . . . . . . . . . . 2 1/4” FLAT WASHER . . . . . . . . . . . . 2 ADAP, -6ORM -6JICM 90º. . . . . . . . 3

Ref. No. 07 08 09 10 11 12 13 14 16 17

108

Part No. 51202130 51202080 51202080 808714 808703 51200091 51202131 808804 813550 51202132

Description

Qty. Req.

HOSE, -4 A6/DM6 36” . . . . . . . . . . . 1 HOSE, -6 A6/DS6 30” . . . . . . . . . . . 1 HOSE, -6 A6/DM6 30” . . . . . . . . . . . 1 VALVE, MASTER CYLINDER . . . . . 1 ADAP, HYDROMAX -4JICM STR . . 1 HOSE, -4 A4/A4 18” . . . . . . . . . . . . 1 HOSE, -4 A4/DS6 16” . . . . . . . . . . . 1 ADAP, M14X1.50RM -6JICM. . . . . . 2 ADAP, -4ORM -4JICM 90º. . . . . . . . 1 HOSE, -6 A6/DM6 54” . . . . . . . . . . . 1

PRINTED IN U.S.A.

MT 5519 Telescopic Handler

Hydraulics Hydraulic Drive Pump Test Ports

3

2

1

4 PS

9

MB

5 6

11

G

10

6

1

MA

P3

9

8 7

Ref. No. 01 02 03 04 05 06

Part No. 51200778 51200779 50380253 51202107 51200410 813597

PRINTED IN U.S.A.

Description

Qty. Req.

TEST PORT, -6JICF . . . . . . . . . . . . 2 ST BLKHD MJ06-MJ06 . . . . . . . . . . 1 HOSE, -4 A6/DS6 11” . . . . . . . . . . . 1 REDUCER, F12-JICM06 . . . . . . . . . 1 SWVL TEE -12 . . . . . . . . . . . . . . . . 1 90 JICM06-ORB06 . . . . . . . . . . . . . 1

Ref. No. 07 08 09 10 11

109

Part No. 51202129 51202130 51202134 814461 813596

Description

Qty. Req.

VALVE, PARK BRAKE. . . . . . . . . . . 1 HOSE, -4 A6/DM6 36” . . . . . . . . . . . 1 TEST PORT, STAUFF20 -4ORB . . . 2 SWVL TEE -6 . . . . . . . . . . . . . . . . . 1 ST JICM06-MORB06. . . . . . . . . . . . 1

50960027/B1112

Hydraulic Components

MT 5519 Telescopic Handler

Hydraulic Drive Pump 7

2 9

8

5, 6

1

4

11

3 10

2

Ref. No.

Part No.

01a 02b 03b 04b 05 06 07 08b

NSS 51202135 51202136 51202137 51202138 51202139 51202140 51202141

09b

51202142

50960027/B1112

Description

Qty. Req.

HYDRAULIC DRIVE PUMP . . . . . . 1 PRESSURE RELIEF VALVE . . . . . . 2 PRESSURE RELIEF VALVE . . . . . . 1 CONTROL VALVE . . . . . . . . . . . . . . 1 RETAINING RING . . . . . . . . . . . . . . 1 SHAFT SEAL RING. . . . . . . . . . . . . 1 PAIR/SWITCHING SOLENOIDS . . . 1 4/3-WAY DIRECTIONAL VALVE . . . 1 (includes item 7) PRESSURE OVERRIDE VALVE . . . 1

Ref. No.

Part No.

Description

Qty. Req.

10 11

51202143 51202112

a

Order item #11 hydraulic drive assembly, which includes hydraulic pump P/N 51202108

b

When ordering parts, provide the serial number of the drive pump to the factory parts department; some components may require a different part number than the one shown.

110

SEAL KIT / COMPLETE . . . . . . . . . 1 HYDRAULIC DRIVE ASSEMBLY . . 1

PRINTED IN U.S.A.

MT 5519 Telescopic Handler

Hydraulic Components Hydraulic Pump

4

3 2 1

Hydraulic Drive

5

Ref. No.

Part No.

01a 02 03 04

51202108 51202144 51202145 51202146

PRINTED IN U.S.A.

Description

Qty. Req.

HYDRAULIC PUMP . . . . . . . . . . . . 1 O-RING . . . . . . . . . . . . . . . . . . . . . . 1 SPACER . . . . . . . . . . . . . . . . . . . . . 1 O-RING . . . . . . . . . . . . . . . . . . . . . . 1

Ref. No.

Part No.

Description

Qty. Req.

05

51202147

a

Included with hydraulic drive assembly.

111

SEAL KIT . . . . . . . . . . . . . . . . . . . . 1 (individual seals not shown)

50960027/B1112

Hydraulic Components

MT 5519 Telescopic Handler

Hydraulic Drive Motor—(Hydrostatic Motor)

1 2

6

7 3 4 5

Ref. No.

Part No.

01

51202116

02 03 04 05

51202140 51202148 51202149 51202150

50960027/B1112

Description

Qty. Req.

HYDRAULIC DRIVE MOTOR . . . . .1 (includes all items shown) SOLENOID SET (pair) . . . . . . . . . . .1 RETAINING RING . . . . . . . . . . . . . .1 SHAFT SEAL RING . . . . . . . . . . . . .1 BACKUP PLATE . . . . . . . . . . . . . . .1

Ref. No.

Part No.

Description

Qty. Req.

06

51200940

O-RING (drive motor to axle) . . . . . 1 (included with front axle, not included with item7.)

07

51202151

SEAL KIT, COMPLETE . . . . . . . . . .1 (includes items 3-5 and all other seals for drive motor [not shown])

112

PRINTED IN U.S.A.

MT 5519 Telescopic Handler

Hydraulic Components Slave Cylinder Isolation Valve

1

2

2

Ref. No. --

Part No. 51202066

Description

Qty. Req.

ISOLATION MANIFOLD . . . . . . . . . 1 (includes all parts shown)

Ref. No. 01 02

PRINTED IN U.S.A.

113

Part No. 51202152 808955 51202153 809154

Description

Qty. Req.

COUNTER BALANCE VALVE . . . . . 2 SEAL KIT FOR CB VALVE . . . . . . AR CHECK VALVE . . . . . . . . . . . . . . . . 2 SEAL KIT . . . . . . . . . . . . . . . . . . . . . 1

50960027/B1112

Hydraulic Components

MT 5519 Telescopic Handler

Control Valve

00

2 1

3

5

7

4

8 9

6

10 15

10

13

15

11 15 20

19

18

12 6

14

16

21 17

50960027/B1112

114

PRINTED IN U.S.A.

MT 5519 Telescopic Handler

Hydraulic Components Control Valve

Ref. No. 00 01 02 03 04 05 06 07 08 09 10

a

11 12 13 14 15 16b

Part No. 51202055 51202154 51202155 51202156 51202157 51202158 51202159 51202160 51202161 51202162 51202163 51202164 51202165 808360 51202166 51202167 51202168

PRINTED IN U.S.A.

Description

Qty. Req.

Ref. No.

MAIN VALVE [HC-D4/4] (complete) 1 CONTROL HANDLE, 6” . . . . . . . . . 1 CONTROL HANDLE, 8” . . . . . . . . . 1 RUBBER BOOT . . . . . . . . . . . . . . . 2 JOYSTICK CONTROL ASY. . . . . . . 1 JOYSTICK CONTROL ASY. . . . . . . 1 ANTI SHOCK VALVE 240-A . . . . . . 2 ANTI SHOCK VALVE 160-A bar . . . 1 PLUG KIT . . . . . . . . . . . . . . . . . . . . 1 RELIEF VALVE 230 bar. . . . . . . . . . 1 STUD KIT . . . . . . . . . . . . . . . . . . . . 4 (includes tie bolt, nuts and washers) PLUG KIT . . . . . . . . . . . . . . . . . . . . 1 PLUG KIT . . . . . . . . . . . . . . . . . . . . 1 CHECK VALVE . . . . . . . . . . . . . . . . 4 SPOOL RETURN ASY. (F001A) . . . 4 PLUG KIT, 7/8”-14UNF . . . . . . . . . . 3 INLET SECTION . . . . . . . . . . . . . . . 1 (includes 7-9 and 11-12)

17c

51202169

18d 19d 20e 21f

51202170 51202171 51202172 51202173

a b c d e f

-- ITEMS NOT SHOWN -(SEAL KITS) 51202174 SEAL KIT, MAIN VALVE . . . . . . . . . 1 51202175 SEAL KIT, INLET SECTION . . . . . . 1 51202176 SEAL KIT, WORK SECTION . . . . . . 1 51202177 SEAL KIT, WORK SECTION . . . . . . 2 51202178 SEAL KIT, WORK SECTION . . . . . . 1 51202179 SEAL KIT, OUTLET SECTION . . . . 1

115

Part No.

Description

Qty. Req.

WORK SECTION . . . . . . . . . . . . . . 1 (includes 6, 13 and 14) WORK SECTION . . . . . . . . . . . . . . 1 WORK SECTION . . . . . . . . . . . . . . 1 WORK SECTION . . . . . . . . . . . . . . 1 OUTLET SECTION . . . . . . . . . . . . . 1 (includes 15)

50960027/B1112

Hydraulic Components

MT 5519 Telescopic Handler

Steer Motor

1

LS L T

R P

2

Ref. No. 01 02

Part No. 51200702 809480

Description

Qty. Req.

STEERING CONTROL UNIT . . . . . 1 SEAL KIT . . . . . . . . . . . . . . . . . . . . . 1 (Items included are not shown.)

NOTE: Field service is limited to seals replacement.

50960027/B1112

116

PRINTED IN U.S.A.

MT 5519 Telescopic Handler

Hydraulic Components Steer Select Valve

3

1

2

4

5

Ref. No.

Part No.

01

808877

02

814532

PRINTED IN U.S.A.

Description

Qty. Req.

STEER SELECT VALVE . . . . . . . . . 1 (includes items 1-5) WEATHER PAK VALVE. . . . . . . . . . 1 (includes items 3 and 4)

Ref. No.

Part No.

03

NSS

04

51202291

05

NSS

117

Description

Qty. Req.

BOLTS, MANIFOLD. . . . . . . . . . . . . 4 (included with item 2) SEAL KIT (4 o-rings) . . . . . . . . . . . . 1 (included with item 2) MANIFOLD . . . . . . . . . . . . . . . . . . . 1

50960027/B1112

Hydraulic Components

MT 5519 Telescopic Handler

Parking Brake Valve

1

2

3

00

4

Ref. No.

Part No.

00

51202129

01 02

NSS 51200427

50960027/B1112

Description

Qty. Req.

PARKING BRAKE VALVE . . . . . . . . 1 (includes all items shown) COIL NUT (included with item 3). . . 1 COIL, WEATHERPAK 12VDC . . . . . 1

Ref. No.

Part No.

03

809152 809153 NSS

04

118

Description

Qty. Req.

VALVE/3WAY/2POS . . . . . . . . . . . . 1 SEAL KIT . . . . . . . . . . . . . . . . . . . . . 1 MANIFOLD . . . . . . . . . . . . . . . . . . . 1

PRINTED IN U.S.A.

MT 5519 Telescopic Handler

Hydraulic Components Brake Valve

00

1 2

Repair Kit 3

7

4 5

6

Ref. No.

Part No.

00

808714

01 02

NSS 809638 809064 NSS NSS 809065

03 04 05

PRINTED IN U.S.A.

Description

Qty. Req.

Ref. No.

Part No.

BRAKE VALVE ASY. (complete) . . . .

(Unit requires two brake valves) BAIL WIRE. . . . . . . . . . . . . . . . . . . . 1 COVER . . . . . . . . . . . . . . . . . . . . . . 1 DIAPHRAGM GASKET . . . . . . . . . 1 BODY TUBE SEAT (not shown) . . . . . . . . . 1 RUBBER BOOT . . . . . . . . . . . . . . . 1

06 07a

NSS 809066

a

Repair kit includes seals, cups, return spring, second arm piston, and snap ring. Piston is not included or sold separately.

119

Description

Qty. Req.

PUSH ROD . . . . . . . . . . . . . . . . . . . 1 REPAIR KIT . . . . . . . . . . . . . . . . . . . 1 (Items included are not shown.)

50960027/B1112

Hydraulic Cylinders

MT 5519 Telescopic Handler

Lift Cylinder

00

1

5

4 2 3

7

6

8

9

Cylinder Part Number Stamped Here

10

50960027/B1112

120

PRINTED IN U.S.A.

MT 5519 Telescopic Handler

Hydraulic Cylinders Lift Cylinder

Ref. No.

Part No.

00 01

51202180 51202181

02 03 04 05

51202182 51202183 51202184 51202185

PRINTED IN U.S.A.

Description

Qty. Req.

LIFT CYLINDER (complete) . . . . . . 1 ROD WELDMENT . . . . . . . . . . . . . . 1 (includes item 2) BUSHING (2”X2-1/4”X3”) . . . . . . . . 1 HEAD GLAND . . . . . . . . . . . . . . . . . 1 PISTON . . . . . . . . . . . . . . . . . . . . . . 1 LOCKNUT . . . . . . . . . . . . . . . . . . . . 1

Ref. No. 06 07 08 09 10

121

Part No. 51202186 51202187 51202188 809155 NSS 51202189

Description

Qty. Req.

COUNTER BALANCE VALVE . . . . . 1 SEAL KIT (CBV) . . . . . . . . . . . . . . . 1 BUSHING (2”X2-1/4”X2-1/2”) . . . . . 1 SAE 4 PLUG . . . . . . . . . . . . . . . . . . 1 TUBE WELDMENT . . . . . . . . . . . . . 1 CYLINDER SEAL KIT . . . . . . . . . . . 1 (Items included are not shown.)

50960027/B1112

Hydraulic Cylinders

MT 5519 Telescopic Handler

Slave Cylinder 00

1

4

5

2 3

7

6

Cylinder Part Number Stamped Here

8

50960027/B1112

122

PRINTED IN U.S.A.

MT 5519 Telescopic Handler

Hydraulic Cylinders Slave Cylinder

Ref. No.

Part No.

00 01

51202190 51202191

02 03 04

51202192 51202193 51202184

PRINTED IN U.S.A.

Description

Qty. Req.

SLAVE CYLINDER (complete) . . . . 1 ROD WELDMENT . . . . . . . . . . . . . . 1 (includes item 2) BUSHING (1-1/2”X1-3/4”X3”) . . . . . 1 HEAD GLAND . . . . . . . . . . . . . . . . . 1 PISTON . . . . . . . . . . . . . . . . . . . . . . 1

Ref. No. 05 06 07 08

123

Part No. 51202185 NSS 51202194 51202195

Description

Qty. Req.

LOCKNUT . . . . . . . . . . . . . . . . . . . . 1 TUBE WELDMENT . . . . . . . . . . . . . 1 BUSHING (1-1/2”X1-3/4”X2”) . . . . . 1 CYLINDER SEAL KIT . . . . . . . . . . . 1 (Items included are not shown.)

50960027/B1112

Hydraulic Cylinders

MT 5519 Telescopic Handler

Tilt Cylinder 00

1

2 4 3 5 10

6 7

9

Cylinder Part Number Stamped Here

8

50960027/B1112

124

PRINTED IN U.S.A.

MT 5519 Telescopic Handler

Hydraulic Cylinders Tilt Cylinder

Ref. No.

Part No.

00 01

51202196 51202197

02 03 04 05

51202192 51202198 51202199 51202200

PRINTED IN U.S.A.

Description

Qty. Req.

TILT CYLINDER (complete) . . . . . . 1 ROD WELDMENT . . . . . . . . . . . . . . 1 (includes item 2) BUSHING (1-1/2”X1-3/4”X3”) . . . . . 1 HEAD GLAND . . . . . . . . . . . . . . . . . 1 PISTON . . . . . . . . . . . . . . . . . . . . . . 1 3/8”-16UNC X 0.75” SET SCREW . 1

Ref. No. 06 07 08 09 10

125

Part No. 51202186 51202187 51202201 NSS 809155 51202202

Description

Qty. Req.

COUNTER BALANCE VALVE . . . . . 1 SEAL KIT (CBV) . . . . . . . . . . . . . . . 1 BUSHING (1-1/2”X1-3/4”X2”) . . . . . 2 TUBE WELDMENT . . . . . . . . . . . . . 1 SAE 4 PLUG . . . . . . . . . . . . . . . . . . 1 CYLINDER SEAL KIT . . . . . . . . . . . 1 (Items included are not shown.)

50960027/B1112

Hydraulic Cylinders

MT 5519 Telescopic Handler

Boom Extend Cylinder

00

1 9 2 6 5

4

7 8

10

50960027/B1112

126

Cylinder Part Number Stamped Here

PRINTED IN U.S.A.

MT 5519 Telescopic Handler

Hydraulic Cylinders Boom Extend Cylinder

Ref. No.

Part No.

00 01

51202203 51202204

02 04 05 06

51202205 51202206 51202207 51202208

PRINTED IN U.S.A.

Description

Qty. Req.

EXTEND CYLINDER (complete). . . 1 ROD WELDMENT . . . . . . . . . . . . . . 1 (includes item 2) BUSHING (1-1/2”X1-3/4”X4”) . . . . . 1 HEAD GLAND . . . . . . . . . . . . . . . . . 1 PISTON . . . . . . . . . . . . . . . . . . . . . . 1 LOCKNUT . . . . . . . . . . . . . . . . . . . . 1

Ref. No. 07

Part No.

08 09

51202209 808955 51202192 51202210

10

NSS

127

Description

Qty. Req.

COUNTER BALANCE VALVE . . . . . 1 SEAL KIT (CBV) . . . . . . . . . . . . . . . 1 BUSHING(1-1/2”X1-3/4”X3”) . . . . . . 2 CYLINDER SEAL KIT . . . . . . . . . . . 1 (Items included are not shown.)

TUBE WELDMENT . . . . . . . . . . . . . 1

50960027/B1112

Hydraulic Cylinders

MT 5519 Telescopic Handler

Rotating-Carriage Cylinder 00

1 9

2

8 7 6 5 3

4

10

12

11

Ref. No. 00 01 02 03 04 05 06 07

Part No. 809543 809661 808720 809662 809136 809664 809665 809666

50960027/B1112

Description

Qty. Req.

ROTATE CYLINDER (complete) . . . 1 ROD WELDMENT . . . . . . . . . . . . . . 1 BUSHING . . . . . . . . . . . . . . . . . . . . 1 HEAD GLAND CAP. . . . . . . . . . . . . 1 5/16”-18X1/4” SET SCREW . . . . . . 1 HEAD GLAND . . . . . . . . . . . . . . . . . 1 SPACER, ROD . . . . . . . . . . . . . . . . 1 SUPPORT WASHER. . . . . . . . . . . . 1

Ref. No.

Part No.

08 09 10

809650 809407 809549 808965 NSS 809663

11 12

128

Description

Qty. Req.

PISTON . . . . . . . . . . . . . . . . . . . . . . 1 3/4”-16 UN LOCKNUT. . . . . . . . . . . 1 COUNTER BALANCE VALVE . . . . . 2 SEAL KIT (CBV) TUBE WELDMENT . . . . . . . . . . . . . 1 CYLINDER SEAL KIT . . . . . . . . . . . 1 (Items included are not shown.)

PRINTED IN U.S.A.

MT 5519 Telescopic Handler

Hydraulic Cylinders Fork-Shift Cylinder

00

1

3

4

2

6 5

Ref. No. 00 01 02 03

Part No. 808834 808581 808580 808579

PRINTED IN U.S.A.

Description

Qty. Req.

FORK-SHIFT CYL. (complete) . . . . 1 ROD WELDMENT . . . . . . . . . . . . . . 1 HEAD GLAND . . . . . . . . . . . . . . . . . 1 PISTON . . . . . . . . . . . . . . . . . . . . . . 1

Ref. No.

Part No.

04 05 06

809407 NSS 808506

129

Description

Qty. Req.

3/4”-16 UNF LOCKNUT. . . . . . . . . . 1 TUBE WELDMENT . . . . . . . . . . . . . 1 SEAL KIT . . . . . . . . . . . . . . . . . . . . . 1 (Items included are not shown.)

50960027/B1112

Hydraulic Cylinders

MT 5519 Telehandler

Side-Shift Carriage Cylinder

1

2 3

6 9

7

5 4

10 8

Ref. No.

Part No.

01

50380525

02 03 04a 05 06 07 08

50220258 808720 50220260 50220259 808579 808071 NSS

50960027/B1112

Description

Qty. Req.

CYLINDER, SIDE-SHIFT . . . . . . . . 1 (includes Items 2-9) ROD WELDMENT . . . . . . . . . . . . . . 1 BUSHING . . . . . . . . . . . . . . . . . . . . 1 RETAINING RING . . . . . . . . . . . . . . 1 HEAD GLAND . . . . . . . . . . . . . . . . . 1 PISTON . . . . . . . . . . . . . . . . . . . . . . 1 LOCK NUT, 3/4"-16 . . . . . . . . . . . . . 1 TUBE WELDMENT . . . . . . . . . . . . . 1

Ref. No.

Part No.

Description

09

50220261

10

50220262

a

Included with seal kit (item 9).

130

Qty. Req.

SEAL KIT . . . . . . . . . . . . . . . . . . . . . 1 (Includes all required seals, an internal retaining ring, and item 4).

REPAIR KIT . . . . . . . . . . . . . . . . . . . 1 (Includes item 9, plus a filler ring that is required to remove the head gland.)

PRINTED IN U.S.A.

MT 5519 Telescopic Handler

Attachments Carriage Forks

Forks with 2” Shaft Bore

5

2

4

3

1

60” Long 48” Long

42” Long

Ref. No.

Part No.

Description

Qty. Req.

-- 2” FORK SHAFT DIAMETER -01 02a 03 04 05 a

FORK, FORK, FORK, FORK, FORK,

42”X4”X2” . . . . . . . . . . . . . . 2 48”X2”X2” . . . . . . . . . . . . . . 4 48”X4”X2” . . . . . . . . . . . . . . 2 48”X5”X1-3/4” . . . . . . . . . . . 2 60”X5”X1-1/2” . . . . . . . . . . . 2

Requires 2 sets (4 forks)

NOTE: Ratings are based on two forks and a 24” load on center, except for item #2, where four forks are required.

PRINTED IN U.S.A.

To order forks, please call the Factory Sales Department at (262) 334-6601.

WARNING When ordering forks, select forks with a rating capacity that meets or exceeds the lifting capacity of the machine; failure to use the correct forks could result in injury or death.

For more information contact dealer (or manufacturer).

131

50960027/B1112

Attachments

MT 5519 Telescopic Handler

Standard Carriage

1

2

3

4 5

50960027/B1112

132

PRINTED IN U.S.A.

MT 5519 Telescopic Handler

Attachments Standard Carriage

Ref. No.

Part No.

01 51202211 51202212 02 809691 809692

PRINTED IN U.S.A.

Description

Qty. Req.

CARRIAGE, WELDMENT . . . . . . . . 1 48” Carriage 66” Carriage FORK SHAFT BAR . . . . . . . . . . . . . 1 48” Carriage (50-1/2”) 66” Carriage (68-1/2”)

Ref. No. 03 04 05

133

Part No. 808431 808663 51200400

Description

Qty. Req.

WASHER, FORK SHAFT . . . . . . . . 2 3/8”-16 NYLON INSERT NUT . . . . . 2 3/8”-16X2-3/4” BOLT . . . . . . . . . . . . 2

50960027/B1112

Attachments

MT 5519 Telescopic Handler

Rotating Carriage (Series I) 1

3 4 5

3

2 10 11 RotatingCarriage cylinder parts; see page 128.

21 4

10 7

11

12 18

20

5

8 6

9

17

12

16 13

13 19

Ref. No.

15

Part No.

01 809670 809669 02 03 04 05 06 07 08 09 10

809691 809692 51200400 808431 808663 809482 808687 813549 813849 808693 808796

50960027/B1112

Description

Qty. Req.

ROTATE CARRIAGE, WELDMNT . 1 48” Carriage 66” Carriage FORK SHAFT BAR . . . . . . . . . . . . . 1 48” Carriage (50-1/2” long) 66” Carriage (68-1/2” long) 3/8”-16X2-3/4” BOLT . . . . . . . . . . . . 2 RETAINER. . . . . . . . . . . . . . . . . . . . 2 3/8”-16 NYLON INSERT NUT . . . . . 2 2”-12 CASTELLATED NUT . . . . . . . 1 WASHER (not shown) . . . . . . . . . . 1 3/8”-16X1-1/4” BOLT” . . . . . . . . . . . 6 3/8” LOCK WASHER . . . . . . . . . . . . 6 SLIDE PAD 3”X4” . . . . . . . . . . . . . . 3 QUICK COUPLER SET. . . . . . . . . . 1 (Couplers are not sold separately.)

14

Ref. No.

Part No.

11

808710

12 13 14 15a 16 17 18a

809535 51200412 808663 809547 51200400 809543 809548 814647 808665 NSS 809545 808756

19 20 21

134

Description

Qty. Req.

ADAP, -8ORM -6JICM STR. . . . . . . 2 (with orifice) HOSE, -6 A8/A6 20” . . . . . . . . . . . . 2 ADAP, -6ORM -6JICM 90º. . . . . . . . 2 3/8”-16 NYLON INSERT NUT . . . . 1 BUTT END PIVOT PIN . . . . . . . . . . 1 3/8”-16X2-3/4” BOLT . . . . . . . . . . AR ROTATE CYLINDER . . . . . . . . . . . . 1 ROD END PIVOT PIN . . . . . . . . . . . 1 1/2”-13X3-1/2” BOLT . . . . . . . . . . . 1 1/2”-13 NYLON INSERT NUT . . . . 1 ROTATE PIN (welded to #20). . . . . 1 ROTATE, PLATE (includes #19). . . 1 BUSHING (not shown) . . . . . . . . . . 1

PRINTED IN U.S.A.

MT 5519 Telescopic Handler

Attachments Rotating Carriage (Series II)

3 1

4 2

5

24

23

6

22 14 8

10

7

10

11 16

26

11

19 9 12

21

20

18

13 RotatingCarriage cylinder parts; see page 128.

12

16

15

17

13

14

Ref. No.

Part No.

01 51202213 51202214 02 03 04 05 06 07 08 09 10

809691 809692 51200400 808431 808663 809482 813713 813849 808693 808796

PRINTED IN U.S.A.

Description

Qty. Req.

ROTATE CARRIAGE, WELDMNT . 1 48” Carriage 66” Carriage FORK SHAFT BAR . . . . . . . . . . . . . 1 48” Carriage (50-1/2” long) 66” Carriage (68-1/2” long) 3/8”X2-3/4” BOLT . . . . . . . . . . . . . . 2 RETAINER. . . . . . . . . . . . . . . . . . . . 2 3/8”-16 NYLON INSERT NUT . . . . . 2 2”-12 CASTELLATED NUT . . . . . . . 1 3/8”X1-1/4” BOLT” . . . . . . . . . . . . . . 6 3/8” LOCK WASHER . . . . . . . . . . . . 6 SLIDE PAD 3”X4” . . . . . . . . . . . . . . 3 QUICK COUPLER SET. . . . . . . . . . 1 (Couplers are not sold separately.)

Ref. No. 11 12 13 14 15 16 17 18 19 20 21 22 23 24

135

Part No. 813700 809535 51200412 808661 809547 808644 809543 809548 51202215 51202216 51202217 809181 808627 808429

Description

Qty. Req.

ADAP, -8ORM -6JICM STR. . . . . . . 2 HOSE, -6 A8/A6 20” . . . . . . . . . . . . 2 ADAP, -6ORM -6JICM 90º. . . . . . . . 2 1/4” NYLON INSERT NUT . . . . . . . 1 PIVOT PIN, BASE END . . . . . . . . . 1 1/4”X2” BOLT . . . . . . . . . . . . . . . . AR ROTATE CYLINDER . . . . . . . . . . . . 1 PIVOT PIN, ROD END . . . . . . . . . . 1 ROTATE PIN. . . . . . . . . . . . . . . . . . 1 CARRIAGE PIVOT . . . . . . . . . . . . . 1 SPHERICAL BEARING . . . . . . . . . . 1 1/4” FLAT WASHER . . . . . . . . . . . AR 1/4”X3” BOLT. . . . . . . . . . . . . . . . . . 1 WASHER . . . . . . . . . . . . . . . . . . . . 1

50960027/B1112

Attachments

MT 5519 Telehandler

Side-Shift Carriage

1 3 4

2

5

5 22

8

3 4 8

21

21 6

9

8 10 20

9

11

7

12

6

13

10 11

17 18

Side-shift cylinder parts are on page 130.

14

19 19

18

17

15 15

16

50960027/B1112

136

PRINTED IN U.S.A.

MT 5519 Telehandler

Attachments Side-Shift Carriage

Ref. No. 01 02 03 04 05 06 07 08 09 10 11 12 13

Part No. 50220314 809691 51200400 813656 808431 50380541 50380532 51200386 51200090 809548 808661 50380525 813597

PRINTED IN U.S.A.

Description

Qty. Req.

Ref. No.

SIDE-SHIFT FRAME w/SN . . . . . . 1 BAR, FORKSHAFT 2" x 50-1/2" . . . 1 CS 3/8" x 2-3/4" C5ZY. . . . . . . . . . . 2 HLN INST 3/8" CZY. . . . . . . . . . . . . 2 WASHER, FORK SHAFT . . . . . . . . 2 COLLAR, 1-3/4" LOCKING . . . . . . . 2 SHAFT, SIDE-SHIFT . . . . . . . . . . . . 1 FITTING, GREASE 1/4" TAPER . . . 4 CS 1/4" x 2" C5ZY. . . . . . . . . . . . . . 2 PIN, CYLINDER PIVOT. . . . . . . . . . 2 NYLON INSERT NUT, 1/4"-20 . . . . 2 CYLINDER, SIDE-SHIFT . . . . . . . . 1 90 JICM06-MAORB06. . . . . . . . . . . 2

14 15 16 17 18 19 20a 21b 22b

51202292 50380600 808796 808693 808696 814211 50380535 51202188 51202293

a b

Includes bushings: items 21 and 22.

Included with item 20.

137

Part No.

Description

Qty. Req.

HOSE, MP -6 x 30" . . . . . . . . . . . . . 2 ST MJ06-MORB08 w/orifice . . . . . . 2 HYDRAULIC COUPLER SET . . . . . 1 PAD, SLIDE 3" x 4" . . . . . . . . . . . . . 2 LOCK, BOLT FLAT . . . . . . . . . . . . . 2 CS 3/8" x 7/8" GR5 . . . . . . . . . . . . . 4 SIDE-SHIFT MOUNT. . . . . . . . . . . . 1 BUSHING . . . . . . . . . . . . . . . . . . . . 2 BUSHING, 1-1/4" O.D. x 1" I.D.. . . . 1

50960027/B1112

Attachments

MT 5519 Telescopic Handler

Fork-Shift Carriage

1

19 20

18

13 15

2 11

16

15

12

9

17 10

9 8

7 5

6

Fork-shift cylinder parts are on page 129.

2 3 4

50960027/B1112

138

PRINTED IN U.S.A.

MT 5519 Telescopic Handler

Attachments Fork-Shift Carriage

Ref. No. 01 02 03 04 05 06 07 08 09

Part No. 809405 808626 808431 808616 808822 808824 814650 808823 809276 808727

PRINTED IN U.S.A.

Description

Qty. Req.

FORK-SHIFT, WELDMENT . . . . . . 1 3/4”-10 NYLON INSERT NUT . . . . . 3 FORK SHAFT WASHER . . . . . . . . . 1 3/4”-10X3” BOLT . . . . . . . . . . . . . . 1 FORK SHAFT, 50” . . . . . . . . . . . . . . 1 FORK SLIDE PLATE . . . . . . . . . . . . 2 3/4”-10X1-1/2” BOLT . . . . . . . . . . . . 1 FORK SLIDE COUPLER. . . . . . . . . 1 Used with 4” wide forks Used with 5” wide forks TWIN CUSHION TOP PLATE . . . . . 2

Ref. No.

Part No.

10 11 12 13 15 16 17 18 19 20

809251 808728 808662 808796 809252 808834 809253 808710 809254 808826

139

Description

Qty. Req.

5/16”-18X2-1/4” BOLT . . . . . . . . . . . 2 TWIN HOSE CUSHION. . . . . . . . . . 1 5/16”-18 NYLON INSERT NUT . . . . 2 QUICK COUPLER SET. . . . . . . . . . 1 CYLINDER MOUNT . . . . . . . . . . . . 2 FORK SHIFT CYLINDER . . . . . . . . 1 3/4”-10X4” BOLT . . . . . . . . . . . . . . . 2 ADAP -8ORM -6JICM W/.06 ORF . 2 HOSE -6 A6/A6 59” . . . . . . . . . . . . . 1 HOSE -6 A6/A6 56” . . . . . . . . . . . . . 1

50960027/B1112

Attachments

MT 5519 Telescopic Handler

Truss Boom

1

5’ Truss Boom 4 3

2

Ref. No. 01 02 03 04

Part No. 51202218 808689 808619 808596

50960027/B1112

Description

Qty. Req.

TRUSS BOOM, 5FT. . . . . . . . . . . . . 1 PINTLE HOOK . . . . . . . . . . . . . . . . 1 1/2”-20X1-1/4” GR 8 BOLT . . . . . . . 4 1/2” LOCK WASHER . . . . . . . . . . . . 4

Ref. No.

Part No.

Description

-- ITEMS NOT SHOWN -ATTACH. ADAPTER PLATE. . . . . . 1

--

809406

--

51200487

140

Qty. Req.

DECAL, TRUSS TILT BACK . . . . . . 1

PRINTED IN U.S.A.

MT 5519 Telescopic Handler

Attachments Bucket

1

Ref. No. 01

Part No. 51202220 51202221

PRINTED IN U.S.A.

Description

Qty. Req.

1.0 CU. YD. BUCKET WELDMNT . 1 CUTTING EDGE 73.5” (weld-on) . . 1

141

50960027/B1112

Decals

MT 5519 Telescopic Handler

GENERAL INFORMATION

CAUTION ALWAYS read and follow the safety precautions on decals. Replace decals if they are damaged, or if the unit is repainted. If repainting, BE SURE that all applicable decals are affixed in their proper locations.

PAINT FINISH Use this list to order paint for refinishing: 808020 808021 808043 808044

One Gallon Red 6 (12-oz. Spray Cans) Red One Gallon Gun-Metal Gray 6 (12-oz. Spray Cans) Gun-Metal Gray

Decal Kits

NEW DECAL APPLICATION

50200526

Before applying new decals, surfaces must be free from dirt, dust, grease and other foreign material. To apply a solid-formed decal, remove the smaller portion of the decal backing paper and apply this part of the exposed adhesive backing to the clean surface while maintaining proper position and alignment. Slowly peel off the other portion of the backing paper while applying hand pressure to smooth out decal surface. To apply a die-cut decal, first remove the backing paper. Then, properly position the decal onto the clean mounting surface. After the decal is firmly applied and smoothly pressed down, remove the front covering paper.

MT 5519 Telehandler

NOTE: Decals may be purchased in kits or individually.

IMPORTANT When a decal is affixed to a part that is to be replaced, be sure that the replacement part has the decal applied or apply a new decal.

50960027/B1112

142

PRINTED IN U.S.A.

MT 5519 Telescopic Handler

Decals

13

11

12

3

2 6 10 4

1

14

5

18

17

8

17

16

16

7 15

9

Ref. No. 01 02 03 04 05 06 07

Part No. 808027 808037 808059 808060 808030 808029 50380347 50380348 50380349 50380350 50380351 50380352

PRINTED IN U.S.A.

16

17

Description

Qty. Req.

DECAL, WARN. TILT HAZARD. . . . 1 DECAL, WARN. CARRY LOAD . . . 1 DECAL, F-N-R SHIFTER . . . . . . . . 1 DECAL, MADE IN USA . . . . . . . . . . 1 DECAL, WARN. PARK BRAKE. . . . 1 DECAL, DANGER/HIGH VOLT. . . . 1 LOAD CHART . . . . . . . . . . . . . . . . . 1 STANDARD CARRIAGE ROTATING CARRIAGE BUCKET TRUSS BOOM (JIB) FORK-SHIFT CARRIAGE SIDE-SHIFT CARRIAGE

Ref. No. 08 09 10 11 12 13 14 15 16 17 18

143

Part No. 809306 808062 50380266 808031 808032 50380364 808035 808033 51200524 51200525 50380379

Description

Qty. Req.

ATTACHMENT TILT/AUX. . . . . . . . . 1 BOOM CONTROL . . . . . . . . . . . . . . 1 DECAL, IGNITION/HORN . . . . . . . . 1 DECAL, PERSON. INJURY . . . . . . 1 OPERATOR MANUAL WARNING. . 1 DECAL, LUBE CHART . . . . . . . . . . 1 DECAL, NO RIDERS. . . . . . . . . . . . 1 DECAL, PINCH POINT . . . . . . . . . . 1 DECAL, TIE DOWN. . . . . . . . . . . . . 4 DECAL, LIFT POINT . . . . . . . . . . . . 4 DECAL, MANITOU (SMALL). . . . . . 1

50960027/B1112

Decals

MT 5519 Telescopic Handler 9

2

10 7

8

7

4

5

6 2

1

7

3

Ref. No. 01 02 03 04 05

Part No. 808036 808033 808034 808047 808054

50960027/B1112

Description

Qty. Req.

DECAL, DANGER-HANDS OUT. . . 1 DECAL, WARN. PINCH POINT . . AR DECAL, WARN. JUMP START . . . . 1 DECAL, ANTI-FREEZE . . . . . . . . . . 1 DECAL, COOLANT PRESSURE . . 1

Ref. No. 06 07 08 09 10

144

Part No. 808057 50380379 50380382 50380381 809291

Description

Qty. Req.

DECAL, HYDRAULIC OIL . . . . . . . . 1 DECAL, MANITOU (SMALL). . . . . . 3 DECAL, MT 5519 . . . . . . . . . . . . . . 1 DECAL, MANISCOPIC . . . . . . . . . . 1 DECAL, WARN. HOT SURFACE . . 1 (located on top of hood scoop)

PRINTED IN U.S.A.

MT 5519 Telescopic Handler

Decals

5

1

9

8

3 4

1

6

7

2

Ref. No. 01 02 03 04 05

Part No. 808033 808064 808031 808055 50380380

PRINTED IN U.S.A.

Description DECAL, DECAL, DECAL, DECAL, DECAL,

Qty. Req.

WARN. PINCH POINT . . . 1 QUICKATTACH . . . . . . . . 1 DANGER-PERSONNEL . . 1 BRAKE FLUID . . . . . . . . . . 1 MANITOU (LARGE) . . . . . 1

Ref. No. 06 07 08 09

145

Part No. 808038 50301416 50380382 51202219

Description

Qty. Req.

DECAL, QUICKATTACH UNLOCK . 1 DECAL, DIESEL FUEL . . . . . . . . . . 1 DECAL, MT 5519 . . . . . . . . . . . . . . 1 NO RIDERS. . . . . . . . . . . . . . . . . . . 1

50960027/B1112

Numerical Index Part No. 50220067 50220067 50220067 50220067 50220154 50220155 50220157 50220258 50220259 50220260 50220261 50220262 50220314 50380046 50380053 50380056 50380058 50380090 50380091 50380120 50380125 50380133 50380135 50380136 50380168 50380170 50380170 50380179 50380181 50380197 50380205 50380206 50380207 50380212 50380215 50380216 50380217 50380218 50380219 50380247 50380248 50380250 50380250 50380252 50380252 50380253 50380253 50380255 50380257 50380258 50380258 50380266 50380271 50380272 50380327 50380341 50380344 50380347 50380348 50380349 50380350 50380351 50380352 50380359 50380360

Page No. 71 71 77 77 61 61 56 130 130 130 130 130 137 63 51 57 43 65 65 99 99 99 43 55 63 103 103 51 51 51 51 51 51 99 61 61 43 43 43 56 56 105 99 97 99 101 109 103 103 97 99 143 55 05 43 67 67 143 143 143 143 143 143 43 43

50960027/B1112

Ref. No. 19 21 18 20 13 17 16 02 05 04 09 10 01 09 04 21 25 06 06 29 21 18 09 09 14 05 12 11 06 12 13 07 14 01 15 16 06 07 08 13 14 31 31 30 11 11 03 13 09 29 13 10 20 04 01 15 15 07 07 07 07 07 07 14 16

Part No. 50380364 50380379 50380379 50380380 50380381 50380382 50380382 50380432 50380525 50380525 50380526 50380532 50380535 50380541 50380542 50380576 50380577 50380579 50380583 50380585 50380600 50380634 50380682 50380683 51200000 51200000 51200007 51200008 51200008 51200012 51200012 51200012 51200013 51200013 51200014 51200014 51200019 51200019 51200020 51200027 51200028 51200030 51200030 51200031 51200032 51200033 51200034 51200035 51200035 51200036 51200037 51200038 51200039 51200040 51200041 51200042 51200043 51200044 51200045 51200047 51200049 51200051 51200056 51200057 51200058

MT 5519 Telescopic Handler Page No. 143 143 144 145 144 144 145 67 130 137 65 137 137 137 65 17 17 17 17 17 137 33 17 17 05 25 07 07 15 21 23 29 21 23 07 09 05 55 05 07 07 24 25 24 25 25 25 25 27 25 25 25 25 25 25 25 25 25 25 27 27 27 27 27 27

Ref. No. 13 18 07 05 09 08 08 15 01 12 00 07 20 06 10 02 01 03 04 — 15 14 02 — 11 03 15 34 15 11 08 25 22 30 14 01 05 11 02 — — 02 15 10 01 01 02 04 06 07 08 09 10 11 13 14 17 18 06 03 05 07 08 09 14

Part No. 51200059 51200063 51200066 51200067 51200069 51200070 51200071 51200072 51200073 51200074 51200075 51200076 51200090 51200090 51200091 51200095 51200095 51200101 51200101 51200101 51200111 51200111 51200111 51200114 51200116 51200116 51200167 51200167 51200172 51200172 51200177 51200177 51200267 51200267 51200269 51200269 51200269 51200269 51200270 51200270 51200338 51200338 51200339 51200339 51200340 51200340 51200347 51200348 51200349 51200350 51200351 51200382 51200386 51200400 51200400 51200400 51200400 51200400 51200400 51200400 51200400 51200410 51200412 51200412 51200427

146

Page No. 27 31 31 31 33 33 33 33 33 33 33 33 137 39 108 40 67 53 93 95 105 93 95 53 05 56 05 63 05 63 05 99 69 76 69 71 73 79 71 76 73 79 73 79 73 79 75 75 75 75 75 83 137 133 134 134 135 137 83 87 93 99 134 135 118

Ref. No. 15 01 04 05 01 02 03 06 08 09 12 13 09 44 12 02 11 04 18 10 27 15 09 07 01 20 07 10 08 11 06 24 02 02 03 39 21 21 42 03 22 22 37 37 52 52 35 12 34 15 16 02 08 05 03 16 03 03 07 12 01 35 13 13 02

Part No.

Page No.

51200437 51200487 51200524 51200525 51200526 51200537 51200538 51200539 51200539 51200547 51200552 51200552 51200555 51200565 51200567 51200570 51200580 51200580 51200613 51200613 51200614 51200614 51200615 51200616 51200617 51200620 51200621 51200622 51200623 51200624 51200625 51200626 51200626 51200627 51200628 51200629 51200630 51200630 51200630 51200630 51200631 51200631 51200632 51200633 51200633 51200633 51200633 51200634 51200635 51200636 51200636 51200637 51200638 51200639 51200640 51200641 51200642 51200643 51200644 51200645 51200646 51200646 51200647 51200648 51200648

40 140 143 143 142 09 11 11 13 97 57 65 59 45 55 99 73 79 05 57 05 29 07 07 07 07 07 07 07 07 09 11 11 11 11 11 11 11 58 58 11 58 58 11 11 58 58 11 11 11 58 11 11 11 13 13 13 13 13 15 17 17 21 21 23

Ref. No. 01 — 16 17 00 02 02 — — 03 14 03 08 15 04 14 25 25 09 01 10 10 01 04 10 19 27 27 — — 04 12 13 16 17 18 19 22 05 08 19 07 06 20 21 09 10 24 26 30 18 — — — 05 06 07 08 10 11 11 16 00 23 24

PRINTED IN U.S.A.

MT 5519 Telescopic Handler Part No. 51200649 51200649 51200650 51200650 51200651 51200651 51200652 51200653 51200654 51200655 51200656 51200657 51200658 51200659 51200660 51200661 51200662 51200663 51200664 51200665 51200666 51200667 51200668 51200669 51200670 51200671 51200671 51200672 51200672 51200673 51200674 51200675 51200677 51200678 51200679 51200679 51200679 51200680 51200681 51200682 51200683 51200684 51200685 51200686 51200687 51200688 51200689 51200690 51200691 51200692 51200693 51200694 51200695 51200696 51200697 51200698 51200701 51200702 51200702 51200702 51200703 51200704 51200705 51200706 51200707

Page No. 21 23 21 23 23 39 23 23 23 23 23 23 23 23 23 23 23 23 23 24 27 27 27 27 27 27 29 27 33 27 29 29 29 29 29 51 65 29 29 29 29 29 29 29 29 29 29 29 29 29 31 31 31 31 31 31 35 107 116 35 35 37 37 39 39

PRINTED IN U.S.A.

Ref. No. 27 44 28 45 32 43 01 02 05 06 07 16 20 21 36 37 39 40 10 — 02 04 10 11 13 17 01 — — — 02 04 06 07 08 19 08 09 11 12 13 14 15 16 17 18 19 20 23 24 02 03 06 07 08 10 06 01 01 09 — 02 07 01 05

Part No. 51200708 51200710 51200710 51200711 51200712 51200713 51200714 51200715 51200716 51200717 51200718 51200719 51200720 51200721 51200722 51200723 51200724 51200726 51200727 51200728 51200729 51200730 51200731 51200732 51200733 51200734 51200734 51200734 51200735 51200736 51200736 51200737 51200738 51200739 51200740 51200740 51200740 51200741 51200742 51200743 51200744 51200745 51200746 51200747 51200747 51200747 51200748 51200749 51200750 51200750 51200751 51200752 51200753 51200754 51200755 51200756 51200757 51200758 51200759 51200760 51200761 51200762 51200763 51200764 51200765

Page No. 39 103 39 39 39 39 39 39 39 39 39 39 39 39 39 39 39 39 39 39 39 41 41 43 43 43 47 53 43 43 58 43 43 43 43 45 51 43 43 43 43 43 45 45 51 99 45 45 45 58 45 45 45 45 46 46 46 46 47 47 47 47 47 47 49

Ref. No. 06 17 10 12 14 19 22 23 25 28 29 32 34 35 40 42 45 46 47 48 50 01 02 02 03 04 03 08 10 13 11 18 21 24 26 11 21 27 28 29 30 31 01 02 22 23 06 09 13 12 14 17 18 19 03 04 07 08 01 02 07 15 16 17 01

Numerical Index Part No. 51200766 51200767 51200768 51200769 51200770 51200771 51200772 51200773 51200774 51200775 51200776 51200777 51200778 51200778 51200778 51200779 51200779 51200779 51200780 51200781 51200782 51200783 51200783 51200784 51200785 51200786 51200786 51200786 51200788 51200789 51200789 51200789 51200790 51200791 51200792 51200793 51200794 51200795 51200796 51200796 51200796 51200796 51200797 51200797 51200798 51200798 51200798 51200799 51200800 51200801 51200801 51200802 51200803 51200804 51200805 51200805 51200806 51200807 51200808 51200808 51200809 51200809 51200809 51200810 51200812

147

Page No. 49 49 49 49 49 49 49 49 49 49 49 51 101 109 51 101 109 51 51 51 51 51 65 53 53 53 55 55 53 55 55 61 55 55 55 55 55 55 55 56 59 59 55 56 55 56 59 56 56 56 65 56 56 56 56 57 56 56 56 56 56 57 65 56 56

Ref. No. 02 03 03 03 04 05 08 09 10 11 12 05 13 01 09 12 02 10 15 16 17 20 09 01 03 05 10 15 11 01 02 01 03 11 12 16 17 18 21 23 13 16 22 24 23 19 20 01 02 03 04 04 06 08 09 03 10 15 15 16 17 20 07 18 21

Part No. 51200813 51200813 51200814 51200815 51200816 51200817 51200818 51200819 51200820 51200821 51200822 51200823 51200824 51200825 51200826 51200827 51200828 51200829 51200830 51200830 51200831 51200832 51200833 51200834 51200834 51200834 51200835 51200836 51200837 51200838 51200839 51200840 51200841 51200842 51200843 51200844 51200845 51200846 51200847 51200848 51200849 51200849 51200850 51200851 51200852 51200853 51200854 51200855 51200856 51200857 51200858 51200859 51200860 51200861 51200862 51200863 51200863 51200864 51200865 51200866 51200867 51200868 51200869 51200870 51200871

Page No. 57 65 57 57 57 57 57 57 57 57 57 57 57 57 58 58 58 58 58 58 58 58 59 59 59 59 59 59 59 59 59 59 59 61 61 61 61 61 61 61 61 99 63 63 63 63 63 63 63 63 63 63 63 65 65 105 65 67 67 67 67 67 67 67 67

Ref. No. 02 10 04 05 06 07 08 09 13 15 16 17 18 19 01 02 03 13 15 16 16 19 01 03 05 07 09 11 12 15 18 19 21 02 03 05 07 08 11 12 14 17 01 03 05 06 07 08 12 13 16 17 18 01 02 27 05 01 02 03 04 05 09 10 17

50960027/B1112

Numerical Index Part No. 51200872 51200873 51200874 51200875 51200875 51200876 51200876 51200877 51200878 51200879 51200880 51200880 51200881 51200882 51200883 51200884 51200885 51200886 51200887 51200888 51200888 51200889 51200889 51200890 51200891 51200891 51200892 51200892 51200893 51200893 51200894 51200894 51200895 51200895 51200896 51200897 51200897 51200898 51200898 51200899 51200899 51200900 51200900 51200901 51200901 51200902 51200903 51200904 51200904 51200905 51200906 51200907 51200907 51200908 51200908 51200909 51200909 51200910 51200910 51200912 51200912 51200912 51200913 51200913 51200915 51200915

Page No. 67 67 67 67 67 67 67 68 68 68 68 71 68 68 69 71 71 71 71 71 77 71 77 71 71 77 71 77 71 77 71 77 71 77 71 71 77 71 77 71 77 71 77 71 77 71 71 71 77 71 71 71 77 71 77 71 77 71 77 71 75 77 71 77 71 77

50960027/B1112

Ref. No. 18 19 20 00 21 00 22 01 02 03 04 47 05 05 04 01 02 03 04 06 05 07 03 08 09 07 09 07 10 06 10 06 10 06 11 12 11 12 11 12 11 12 11 13 12 14 14 15 14 16 16 17 16 17 16 18 17 19 18 20 21 19 21 20 22 21

Part No. 51200916 51200917 51200918 51200918 51200919 51200920 51200921 51200922 51200923 51200924 51200925 51200926 51200927 51200928 51200929 51200930 51200931 51200932 51200933 51200934 51200935 51200936 51200937 51200938 51200939 51200940 51200940 51200940 51200941 51200942 51200943 51200943 51200944 51200944 51200945 51200945 51200946 51200946 51200947 51200947 51200948 51200948 51200949 51200949 51200950 51200950 51200951 51200951 51200952 51200952 51200953 51200953 51200954 51200954 51200955 51200955 51200956 51200956 51200957 51200957 51200958 51200958 51200959 51200959 51200960 51200960

MT 5519 Telescopic Handler Page No. 71 71 71 77 71 71 71 71 71 71 71 71 71 71 71 71 71 71 71 71 71 71 71 71 71 103 112 71 71 71 73 79 73 79 73 79 73 79 73 79 73 79 73 79 73 79 73 79 73 79 73 79 73 79 73 79 73 79 73 79 73 79 73 79 73 79

Ref. No. 23 23 24 10 25 26 27 27 27 28 29 30 31 32 33 34 35 36 37 38 40 41 43 44 45 23 06 46 48 49 01 01 03 03 04 04 05 05 06 06 07 07 08 08 12 12 12 12 12 12 13 13 14 14 15 15 16 16 19 19 20 20 23 23 28 28

Part No. 51200961 51200961 51200962 51200962 51200963 51200963 51200964 51200964 51200965 51200965 51200966 51200966 51200967 51200967 51200968 51200968 51200969 51200969 51200970 51200970 51200971 51200971 51200972 51200972 51200973 51200973 51200974 51200975 51200976 51200976 51200976 51200977 51200978 51200979 51200981 51200982 51200983 51200984 51200985 51200986 51200987 51200988 51200989 51200990 51200991 51200992 51200993 51200994 51200995 51200996 51200997 51200998 51200999 51201000 51202001 51202002 51202003 51202004 51202005 51202006 51202007 51202008 51202009 51202010 51202011 51202012

148

Page No. 73 79 73 79 73 79 73 79 73 79 73 79 73 79 73 79 73 79 73 79 73 79 73 79 73 79 73 73 73 75 79 75 75 75 75 75 75 75 75 75 75 75 75 75 75 75 75 75 75 75 75 75 75 75 75 75 75 75 75 75 75 75 75 75 75 75

Ref. No. 29 29 30 30 31 31 32 32 33 33 34 34 38 38 39 39 40 40 41 41 42 42 43 43 48 48 50 51 56 03 56 01 02 03 04 05 05 06 06 06 06 06 07 07 07 08 09 10 11 14 17 18 19 20 22 23 24 25 26 27 28 29 30 31 32 33

Part No.

Page No.

51202013 51202014 51202015 51202016 51202017 51202018 51202019 51202020 51202021 51202022 51202023 51202024 51202025 51202026 51202026 51202027 51202027 51202028 51202029 51202030 51202031 51202032 51202033 51202034 51202035 51202035 51202036 51202037 51202038 51202038 51202038 51202039 51202039 51202040 51202040 51202041 51202042 51202042 51202043 51202043 51202044 51202045 51202046 51202047 51202048 51202049 51202051 51202052 51202053 51202054 51202054 51202054 51202054 51202055 51202055 51202056 51202056 51202056 51202056 51202056 51202057 51202058 51202059 51202059 51202059 51202059

76 76 76 77 77 77 77 77 77 77 77 77 79 81 85 81 85 81 81 81 81 81 81 81 81 83 83 83 83 84 87 83 93 84 85 84 84 87 84 87 84 85 85 85 87 87 87 89 89 105 105 89 89 89 91 105 89 91 93 95 91 91 105 105 91 91

Ref. No. 04 06 08 01 02 08 09 13 15 15 22 25 44 13 08 13 08 16 18 20 22 00 00 11 01 01 05 06 03 07 13 08 02 01 01 05 06 15 08 14 12 09 13 14 01 03 16 03 05 01 15 06 07 09 15 — — — — — 02 03 02 14 06 07

PRINTED IN U.S.A.

MT 5519 Telescopic Handler Part No. 51202060 51202061 51202062 51202063 51202064 51202065 51202065 51202065 51202065 51202066 51202067 51202067 51202068 51202068 51202069 51202070 51202071 51202072 51202073 51202073 51202073 51202074 51202075 51202075 51202075 51202075 51202076 51202077 51202078 51202079 51202080 51202080 51202080 51202081 51202081 51202082 51202082 51202083 51202083 51202083 51202084 51202085 51202085 51202086 51202087 51202088 51202088 51202089 51202089 51202090 51202090 51202091 51202092 51202093 51202094 51202094 51202095 51202096 51202097 51202097 51202098 51202099 51202100 51202101 51202102

Page No. 91 91 91 91 93 105 105 93 93 93 105 93 105 93 93 93 93 93 105 105 93 93 105 105 95 95 95 95 95 97 108 108 97 107 97 103 97 97 97 97 97 101 97 97 97 101 97 101 97 101 97 97 97 97 103 97 99 99 103 99 99 99 99 99 105

PRINTED IN U.S.A.

Ref. No. 08 09 16 17 05 21 22 07 08 09 25 11 23 12 16 17 19 20 04 12 24 27 03 13 03 04 05 06 13 01 08 09 06 14 08 16 09 13 16 23 14 08 15 17 18 09 19 10 20 07 21 22 25 26 19 32 06 07 27 15 20 22 23 24 29

Part No. 51202102 51202103 51202103 51202104 51202104 51202105 51202105 51202106 51202106 51202107 51202107 51202108 51202108 51202109 51202110 51202111 51202112 51202112 51202113 51202114 51202115 51202116 51202116 51202117 51202118 51202119 51202120 51202121 51202121 51202122 51202122 51202124 51202125 51202126 51202127 51202128 51202128 51202129 51202129 51202129 51202130 51202130 51202131 51202132 51202133 51202134 51202135 51202136 51202137 51202138 51202139 51202140 51202140 51202141 51202142 51202143 51202144 51202145 51202146 51202147 51202148 51202149 51202150 51202151 51202152

Page No. 99 105 99 105 99 105 99 101 105 101 109 101 111 103 103 103 103 110 103 103 103 103 112 103 103 103 103 105 107 105 107 103 107 107 107 107 107 108 109 118 108 109 108 108 108 109 110 110 110 110 110 110 112 110 110 110 111 111 111 111 112 112 112 112 113

Ref. No. 33 28 34 19 36 20 37 01 08 02 04 05 01 01 03 04 06 11 08 20 21 22 01 24 25 28 29 06 03 09 12 03 06 10 11 08 09 05 07 — 07 08 13 17 02 09 02 03 04 05 06 07 02 08 09 10 02 03 04 05 03 04 05 07 01

Numerical Index Part No. 51202153 51202154 51202155 51202156 51202157 51202158 51202159 51202160 51202161 51202162 51202163 51202164 51202165 51202166 51202167 51202168 51202169 51202170 51202171 51202172 51202173 51202174 51202175 51202176 51202177 51202178 51202179 51202180 51202181 51202182 51202183 51202184 51202184 51202185 51202185 51202186 51202186 51202187 51202188 51202188 51202189 51202190 51202191 51202192 51202192 51202192 51202193 51202194 51202195 51202196 51202197 51202198 51202199 51202200 51202201 51202202 51202203 51202204 51202205 51202206 51202207 51202208 51202209 51202210 51202211

149

Page No. 113 115 115 115 115 115 115 115 115 115 115 115 115 115 115 115 115 115 115 115 115 115 115 115 115 115 115 121 121 121 121 121 123 121 123 121 125 125 121 137 121 123 123 123 125 127 123 123 123 125 125 125 125 125 125 125 127 127 127 127 127 127 127 127 133

Ref. No. 02 01 02 03 04 05 06 07 08 09 10 11 12 14 15 16 17 18 19 20 21 00 00 00 00 00 00 00 01 02 03 04 04 05 05 06 06 06 07 21 10 00 01 02 02 08 03 07 08 00 01 03 04 05 07 10 00 01 02 04 05 06 07 09 01

Part No. 51202212 51202213 51202214 51202215 51202216 51202217 51202218 51202219 51202220 51202221 51202289 51202290 51202291 51202292 51202293 808020 808021 808027 808029 808030 808031 808031 808032 808033 808033 808033 808034 808035 808036 808037 808038 808038 808043 808044 808047 808054 808055 808057 808058 808059 808060 808062 808064 808071 808073 808074 808076 808076 808086 808086 808089 808089 808094 808097 808097 808099 808137 808137 808177 808177 808180 808180 808238 808239 808239

Page No. 133 135 135 135 135 135 140 145 141 141 39 65 117 137 137 142 142 143 143 143 143 145 143 143 144 145 144 143 144 143 145 87 142 142 144 144 145 144 145 143 143 143 145 130 09 09 107 68 21 23 17 47 23 21 23 35 21 23 73 79 73 79 21 21 23

Ref. No. 01 01 01 19 20 21 01 09 01 01 09 10 04 14 22 00 00 01 06 05 11 03 12 15 02 01 03 14 01 02 06 08 00 00 04 05 04 06 07 03 04 09 02 07 15 15 — — 22 28 24 12 11 20 26 10 12 13 46 46 47 47 03 04 19

50960027/B1112

Numerical Index Part No. 808246 808252 808253 808255 808257 808258 808262 808295 808295 808303 808306 808310 808310 808313 808313 808318 808320 808320 808321 808321 808324 808325 808327 808327 808341 808343 808344 808347 808347 808352 808360 808394 808394 808395 808395 808395 808396 808411 808411 808412 808412 808418 808419 808419 808420 808420 808420 808421 808421 808422 808422 808422 808422 808424 808424 808429 808431 808431 808432 808435 808436 808437 808438 808438 808439 808466

Page No. 21 19 19 15 07 07 35 105 99 21 07 21 23 73 79 24 17 17 17 47 24 24 21 23 13 37 13 17 47 24 115 11 11 11 11 11 11 24 25 24 25 67 21 23 15 19 23 15 33 15 19 21 23 83 87 135 133 137 35 35 35 47 09 09 53 39

50960027/B1112

Ref. No. 02 03 10 20 17 18 05 16 30 01 36 21 34 45 45 01 07 23 — — 03 04 20 26 04 13 — — — 05 13 01 03 07 08 09 27 06 12 09 05 13 05 14 02 07 18 03 11 06 06 06 17 04 02 24 03 05 03 01 02 03 13 14 02 26

Part No. 808471 808471 808479 808481 808482 808483 808483 808484 808484 808484 808485 808486 808487 808488 808489 808490 808490 808490 808490 808491 808491 808491 808491 808492 808493 808495 808496 808498 808498 808498 808498 808500 808500 808506 808516 808516 808516 808525 808525 808543 808545 808545 808545 808552 808555 808561 808562 808563 808564 808565 808568 808569 808570 808571 808572 808573 808574 808576 808577 808579 808579 808580 808581 808586 808589

MT 5519 Telescopic Handler Page No. 13 27 17 15 07 07 15 07 21 39 15 15 15 15 23 15 19 21 23 15 19 21 23 07 07 15 24 45 47 58 61 11 11 129 71 73 79 73 79 73 07 07 43 76 21 17 17 17 17 17 17 17 17 17 17 17 17 11 11 129 130 129 129 35 07

Ref. No. 03 12 15 16 29 30 05 28 21 30 08 14 18 17 12 01 02 09 03 04 05 07 09 05 05 07 08 12 14 14 06 14 15 06 05 02 02 11 11 10 19 26 17 05 30 22 13 19 06 20 05 08 21 18 12 14 10 29 28 03 06 02 01 04 31

Part No. 808589 808595 808595 808595 808596 808598 808599 808600 808600 808607 808607 808612 808616 808619 808625 808626 808627 808627 808629 808630 808633 808644 808645 808661 808661 808661 808662 808663 808665 808665 808665 808666 808672 808674 808675 808677 808687 808689 808692 808692 808693 808693 808693 808696 808700 808700 808703 808707 808710 808710 808714 808714 808714 808720 808720 808727 808727 808727 808728 808729 808733 808734 808735 808756 808763

150

Page No. 108 13 47 81 140 37 67 07 07 45 67 47 139 140 37 139 107 135 46 39 87 135 91 135 137 21 84 21 134 47 89 07 07 39 39 07 134 140 81 85 134 81 85 137 81 85 108 51 134 139 108 119 39 128 130 139 84 95 139 39 07 07 11 134 107

Ref. No. 02 02 05 19 04 04 14 13 19 05 06 06 04 03 05 02 04 23 09 36 07 16 10 14 11 21 09 14 18 04 02 32 — 33 07 11 06 02 12 02 09 09 07 18 14 03 11 18 11 18 10 00 04 02 03 09 10 14 11 15 16 24 25 21 13

Part No. 808779 808786 808787 808789 808796 808796 808796 808796 808797 808800 808804 808811 808822 808823 808824 808826 808832 808832 808834 808834 808835 808840 808844 808862 808876 808877 808877 808880 808880 808881 808881 808889 808890 808891 808892 808892 808897 808899 808901 808902 808905 808921 808922 808923 808923 808924 808926 808927 808947 808955 808955 808965 809046 809046 809046 809050 809050 809053 809064 809065 809066 809106 809112 809130 809136

Page No. 99 87 87 97 134 135 137 95 81 81 108 87 139 139 139 139 84 95 129 139 37 17 31 07 67 107 117 84 91 84 91 13 81 07 11 11 49 37 13 81 108 09 09 09 09 09 09 09 61 113 127 128 73 76 79 69 76 77 119 119 119 43 108 35 128

Ref. No. 32 05 06 02 10 10 16 17 02 05 14 04 05 08 06 20 11 12 00 16 12 17 09 09 16 04 01 04 12 03 11 01 21 00 10 11 09 06 — 06 02 06 03 11 12 09 07 08 04 01 07 10 09 07 09 01 01 04 02 05 07 22 05 06 04

PRINTED IN U.S.A.

MT 5519 Telescopic Handler Part No. 809152 809153 809154 809155 809155 809165 809177 809180 809180 809180 809181 809181 809181 809181 809182 809183 809184 809184 809184 809185 809185 809186 809186 809187 809188 809188 809190 809195 809198 809198 809207 809251 809252 809253 809254 809276 809288 809291 809291 809306 809313 809317 809318 809319 809320 809320 809321 809321 809322 809323 809324 809325 809351 809405 809406 809407 809407 809439 809439 809445 809445 809480 809482 809482 809486

Page No. 118 118 113 121 125 24 07 15 39 39 108 135 15 99 17 17 21 21 23 21 23 21 23 21 21 23 11 37 40 67 63 139 139 139 139 139 47 144 43 143 40 15 07 07 07 15 07 15 19 19 19 15 24 139 140 128 129 73 79 73 79 116 134 135 81

PRINTED IN U.S.A.

Ref. No. 03 03 02 08 09 05 12 — 20 45 05 22 — 05 — — 10 26 43 21 31 21 27 22 22 29 04 10 03 12 15 10 15 17 19 08 08 10 15 08 04 12 03 02 33 09 35 10 09 08 01 19 01 01 — 09 04 27 27 26 26 02 06 06 03

Part No. 809492 809493 809493 809494 809494 809494 809531 809531 809535 809535 809543 809543 809543 809545 809546 809547 809547 809548 809548 809548 809549 809638 809650 809660 809661 809662 809663 809664 809665 809666 809669 809670 809691 809691 809691 809691 809692 809692 809692 809694 809742 809743 809790 809827 809829 809880 813337 813338 813357 813360 813367 813369 813374 813376 813377 813378 813379 813379 813389 813417 813430 813433 813433 813465 813469

Page No. 81 95 99 21 23 23 87 93 134 135 128 134 135 134 87 134 135 134 135 137 128 119 128 97 128 128 128 128 128 128 134 134 133 134 135 137 133 134 135 09 39 105 108 05 97 47 46 101 07 47 33 43 07 07 07 07 07 09 23 23 23 21 23 11 07

Ref. No. 02 11 27 31 22 42 10 23 12 12 00 17 17 20 09 15 15 18 18 10 10 02 08 10 01 03 12 05 06 07 01 01 02 02 02 02 02 02 02 05 31 26 03 03 10 10 10 06 23 09 15 19 37 39 40 38 — 10 04 41 38 32 33 23 25

Numerical Index Part No. 813514 813516 813516 813517 813531 813549 813549 813549 813549 813550 813550 813560 813570 813570 813570 813574 813574 813591 813591 813591 813591 813591 813591 813591 813591 813591 813591 813596 813597 813597 813597 813597 813598 813602 813608 813609 813610 813610 813610 813610 813610 813610 813610 813610 813612 813613 813614 813615 813616 813617 813629 813630 813632 813651 813651 813656 813656 813656 813657 813657 813657 813657 813657 813657 813658

151

Page No. 33 27 33 33 61 134 23 35 81 107 108 35 39 46 55 39 46 29 39 41 41 46 47 49 55 67 85 97 103 105 137 97 37 39 37 37 07 105 105 21 23 37 47 49 07 07 07 37 37 37 39 39 07 39 43 137 23 43 43 45 51 51 97 99 39

Ref. No. 10 01 07 05 10 07 35 08 23 02 16 07 45 05 13 03 01 21 38 — 04 02 03 07 06 07 10 05 18 05 13 07 11 18 01 03 11 26 27 29 25 08 13 09 20 21 22 26 27 28 08 11 — 27 12 04 15 23 05 03 08 23 04 02 13

Part No. 813659 813664 813664 813667 813677 813678 813678 813697 813700 813704 813708 813711 813711 813711 813712 813713 813746 813749 813839 813839 813839 813844 813844 813849 813849 813849 813849 813849 813849 813849 813849 813849 814029 814029 814202 814206 814211 814211 814233 814291 814291 814300 814308 814308 814322 814326 814344 814382 814394 814414 814452 814461 814469 814469 814479 814495 814517 814532 814647 814650 814679 814679 818169 818169

Page No. 39 97 99 97 43 53 97 39 135 103 56 89 91 93 97 27 103 99 103 97 99 101 99 13 134 135 39 41 49 53 85 91 29 81 43 56 137 85 91 56 89 108 105 93 99 103 55 39 99 99 105 109 103 93 108 99 53 117 134 139 45 63 73 79

Ref. No. 41 27 12 10 11 10 28 37 11 10 11 04 05 21 24 16 26 08 07 31 19 04 10 09 08 08 02 05 06 09 11 19 22 10 20 07 19 05 18 12 08 01 10 06 26 11 08 17 16 25 11 10 15 27 04 09 06 02 18 07 07 04 36 36

50960027/B1112

Index

MT 5519 Telescopic Handler PAGE

A Accelerator Pedals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27 A/C Compressor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27, 29 A/C Dryer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27 Air Cleaner Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .63 Air Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7, 63 Air Heater, Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .56 Air Restrictor Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .63 Alternator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .57 Arm Rest Pad . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .07 Attachment Carriage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .135 Axle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .67, 73, 79

B Back-Up Alarm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .49 Backwall, Engine Compartment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .45 Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .51 Battery Box/Air Intake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .51 Battery Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .51 Bellows, Seat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .37 Belly Pan, Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .46 Belt, A/C Compressor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5, 29 Belt, Fan/Alternator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5, 57 Bevel Gear, Differential . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .71, 77 Blanket, Exhaust Manifold . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .65 Block Heater, Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .57 Boom Light . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .81 Boom, Inner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .84, 85 Boom, Outer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .81, 83 Boot . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35 Bottle, Dual-Pump Washer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17 Bottle, Overflow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .61 BOWL, FUEL/WATER Separator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .05 Brake Disc . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .75 Brake Lever Weldment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .39 Brake Pedal Weldment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .39 Brake Valve Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .119 Bucket Weldmnt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .141

C Cab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .07 Cab Door, One-Piece . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21 Cab Door, Two-Piece . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23 Can/Terminate Receptacle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11 Cap, Fuel Fill . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .53 Cap, Hydraulic Fill . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .97 Cap, Steering Wheel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35 Carriage, Weldment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .133 Catalytic Muffler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .65 Change-Over Relay . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11 Check Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .113, 115 Check Valve, Cold Start . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .99 Clamp, Shifter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35 Clear Cover, Diode Pack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11 Clip, Window . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .07

50960027/B1112

152

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MT 5519 Telescopic Handler

Index PAGE

Clutch Disc . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .71 Cold Control Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25 Column, Steering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35 Condenser, A/C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27, 33 Control Valve, Hydraulic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .91, 93, 95, 110, 115 Control, Temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24 Coupler Set . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .95 Coupling, Air Restrictor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .63 Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21, 23, 71, 77, 119 Cover, Electrical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .58 Cutting Edge, Weld-On . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .141 Cylinder, Extend . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .127 Cylinder, Fork-Shift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .129, 139 Cylinder, Lift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .121 Cylinder, Rotating-Carriage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .128, 135, 137 Cylinder, Slave . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .123 Cylinder, Steer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .68 Cylinder, Tilt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .125

D Decal Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .142 Decal, A/C Heater Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25 Decal, Dynattach Unlocked . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .87 Decal, Heat Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24 Decal, Hot Surface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .43 Differential Carrier . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .71 Diode Pack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11 Dipstick Assembly, Engine Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .56 Display, Can & Instruments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9 Door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21 Door Hinge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23 Door Restraint Strap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21 Door Retainer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23 Door, Bottom . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23 Door, Top . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23 Drain, Fuel/Water Separator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .05 Drain, Radiator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .61 Driveshaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .67 Dynattach Weldment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .87

E ECU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .58 Electrical Mount . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .58 Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .57 Engine Oil Analysis Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5 Evacuator Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .63 Evaporator/Heater Coil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25, 27 Exhaust Deflector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .43 Exhaust Shield . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .43 Expansion Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25 Extend Cyl. Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .85 Extend Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .127

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F Fan Guard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .61 Fan, Engine Cooling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .57 Fan, Hvac . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25 Fender . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .67 Filter Cover, Hvac . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25 Filter, Air . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5 Filter, Cab Air . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5, 25 Filter, Engine Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5, 56 Filter, Fuel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5, 55 Filter, Fuel/Water Separator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .05 Filter, Hydraulic Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5, 99 Flex Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .59 Fluid Level Sight Gauge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .97 F-N-R Shifter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35 Fork Shaft Bar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .133 Fork Slide Coupler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .139 Fork, Carriage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .131 Fork-Shift Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .129, 139 Front Cover, Frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .47 Fuel Access Latch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .49 Fuel Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .55 Fuel Pump, Electric . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .55 Fuel Tank Access Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .49 Fuel Tank Weldment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .53 Fuel/Water Separator Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .55 Fuse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11 Fuse Block W/Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11, 58 Fuse Panel/Joystick Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7

G Gas Spring, Hood . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .43 Gasket, Cap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .97 Gasket, Exhaust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .65 Gasket, Fill Neck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .97 Gasket, Fuel Sender . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .53 Gasket, Rubber . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .97 Glass, Front . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15 Glass, Left Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19 Glass, Lower Door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21, 23 Glass, Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7, 15 Glass, Right Hand . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .07 Glass, Top . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19 Glass, Upper Door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21, 23 Grill, Defroster . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24 Grill, Vent . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25

H Handle, Door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21, 23 Head Light . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13 Heat Shield . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .51 Heater Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24 Heater Hose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31 Heater-A/C Solenoid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31 Hinge, Window . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15

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Hood, Engine Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .43 Hood, Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .43 Horn, 12vdc . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .47 Hose, Air Intake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .63 Hose, Fuel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .55 Hose, Overflow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25 Hose, Radiator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .61 Hose, Remote Oil Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .56 HVAC Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25 Hydraulic Drive Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .110 Hydraulic Drive Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .112 Hydraulic Fill Weldment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .97 Hydraulic Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5, 99 Hydraulic Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .101, 103, 111

I Inching Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .39, 1103 Inclinometer-Angle Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .81 Indicator, Frame Level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7 Inner Boom Weldment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .84, 85 Instrument Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24 Isolation Manifold . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .113

K Key . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21, 23, 43

L Latch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23, 43 Latch Release, Interior . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21, 23 Lift Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .121 Light Bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .81 Louver . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24, 25 Lube Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .143

M Magnetic Plug . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .69, 71, 76 Manifold, Brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .108 Manifold, Tank Level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .97 Micro Relay . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11 Mirror . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7, 47 Module, A/C Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25 Module, F-N-R Shifter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35 Module, Shifter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11 Motor, Hydrostatic Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .103 Motor, Steer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35, 107 Mount, Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .59 Muffler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .65

O Oil Drain Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .46 Oil Filter Adapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .56 Outer Boom Weldment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .81, 83

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P Pad, Boom Slide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .81 Pad, Pedal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .39 Paint . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .142 Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7, 9, 25, Parking Brake Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .108, 118 Pintle Hook . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .140 Pressure Override Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .110 Pulley, A/C Crank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29

Q Quick Coupler Set . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .135, 137, 139

R Radiator Cap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .61 Radiator/Cooler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .61, 99 Rectifier Pack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25 Relay . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11, 25, 33, 58 Resistor Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24 Return Spring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .39 Rim, Wheel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .67 Ring Gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .73, 79 Rotate Carriage, Weldmnt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .137 Rotating-Carriage Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .128, 135, 137

S Screen, Window Opening (Right Side) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7 Seat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .37 Sender, Fuel Level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .53 Sender, Oil Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .58 Sender, Water Temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .58 Sensor, Throttle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .39 Shifter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35 Sight Glass, Gauge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .97 Slave Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .123 Starter Air Plenum . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .65 Starter, Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .57 Steer Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .68 Steer Select Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .107, 117 Steering Adjust Bolt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .79 Steering Wheel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35 Strap, Ground . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .51 Striker . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21, 23, 43 Strobe Light, Amber . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7 Switch, Binary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27 Switch, Cold Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25 Switch, Filter Restriction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .99 Switch, Hazard Lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9 Switch, Ignition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9 Switch, Lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9 Switch, Park Brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9 Switch, Pressure 150 Psi . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .108 Switch, Push-Button Horn . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9 Switch, Push-Button Starter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9 Switch, Steer Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9

50960027/B1112

156

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MT 5519 Telescopic Handler

Index PAGE

Switch, Strobe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9 Switch, Strobe Light . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7 Switch, Turn Signals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9 Switch, Two Speed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9 Switch, Variable Speed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24, 25 Switch, Wiper/Washer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9

T Tail Light . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13 Temperature Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .103 Test Port . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .101, 109 Test Port Coupler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .51 Throttle Pedal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .39 Tie Rod, Axle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .68 Tilt Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .125 Tire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .67 Tow Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .49 Truss Boom . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .140 Turn Signal Flasher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11

U U-Bolt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7 Universal Joint . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .67, 73, 79

V Valve, Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .89, 105 Valve, Master Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .39, 108 Valve, Park Brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .109 Valve, Slave Isolation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .93, 105 Valve, Steer Select . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .107 Valve, Water . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24 Vent . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .71, 73, 79

W Washer Bottle, with Pumps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .47 Wheel Hub . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .73, 79 Wheel Stud . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .73, 79 Wheel Well Guard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .45 Window Guard, Front . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .41 Window Guard, Top . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .41 Wiper Arm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17 Wiper Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17 Wire Harness, A/C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27, 33 Wire Harness, Boom Lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .81 Wire Harness, Canopy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11 Wire Harness, Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11 Wire Harness, Fnr Shifter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35 Wire Harness, Frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11 Wire Harness, Head Light . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11, 13 Wire Harness, Lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13 Wire Harness, Strobe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7 Wire Harness, Washer Bottle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17, 47 Wire Harness, Wiper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17 Work Light . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .81

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REFERENCE O-RING TABLES O-Ring Table — Male Boss Fittings Fitting Thread Size

"B" "A"

Diameter "A"

Diameter "B"

Part Number

9/16 - 18 3/4 - 16 7/8- 14

0.468 0.644 0.755

0.078 0.087 0.097

51200605 51200606 51200607

1-1/16 - 12 1-5/16 - 12 1-5/8 - 12

0.924 1.171 1.475

0.116 0.116 0.118

51200608 51200609 51200610

A/C #6 A/C #8 A/C #10

0.312 0.437 0.562

0.453 0.578 0.703

51200047 51200049 51200051

O-Ring Table — Air Conditioning Fittings "B"

A/C Fitting

"A"

Diameter "A"

Diameter "B"

Part Number

0.312 0.437 0.562

0.453 0.578 0.703

51200047 51200049 51200051

A/C #6 A/C #8 A/C #10

O-Ring Table — Face Seal Fittings "B" "A"

50960027/B1112

Fitting Thread Size

Tube O.D.

Diameter "A"

Thickness "B"

Part Number

9/16 - 18 11/16 - 16 13/16- 16

1/4 3/8 1/2

0.301 0.364 0.489

0.070 0.070 0.070

50300165 50300166 50300167

1-14 - 14 1-13/16 - 12 1-7/16 - 12

5/8 3/4 1

0.614 0.739 0.926

0.070 0.070 0.070

51200611 51200612 50300168

158

PRINTED IN U.S.A.

REFERENCE ADAPTER (FITTINGS) TORQUE GUIDE Use these torque values when tightening hydraulic, fuel, or coolant adapters (fittings).

SAE "O-Ring" Boss (Steel) Adapters Size Dash -3 -4 -5 -6 -8 -10 -12 -14 -16 -20 -24

Fractional 3/16 1/4 5/16 3/8 1/2 5/8 3/4 7/8 1 1-1/4 1-1/2

Pounds-Force Foot (lb.-ft.)

Minimum 8 14 18 24 50 72 125 160 200 210 270

Maximum 10 16 20 26 60 80 135 180 220 280 360

Newton Meter (N-m) Minimum

Maximum

11 19 24 32 68 97 170 216 271 285 366

13 21 27 35 81 108 183 244 298 380 488

JIC 37º and 45º (Machined or Flared) Adapters Size Dash -4 -5 -6 -8 -10 -12 -16 -20 -24 -32

Fractional 1/4 5/16 3/8 1/2 5/8 3/4 1 1-1/4 1-1/2 2

PRINTED IN U.S.A.

Pounds-Force Foot (lb.-ft.)

Minimum 10 13 17 34 50 70 94 124 156 219

Maximum 11 15 19 38 56 78 104 138 173 243

159

Newton Meter (N-m) Minimum 13 17 23 46 68 95 127 168 211 297

Maximum 15 20 26 51 78 106 141 187 234 329

50960027/B1112

REFERENCE METRIC BOLT TORQUE GUIDE Use these torque values when tightening hardware—excluding: lock nuts, thread-forming, self-tapping, and metal screws—unless otherwise specified.

Grade 8.8

Metric Coarse-Pitch Thread M5 M6 M8 M10 M12 M14 M16 M18 M20 M22 M24 M27 M30

Grade 12.9

Grade 10.9

All torque values are in Foot-Pounds and Newton Meters (Nm).

DIN 912, DIN 931, DIN 933, etc...

8.8

10.9

12.9

4.1 (5.5) 6 (8) 7 (10) 7 (10) 10 (14) 13 (17) 18 ( 25) 26 (35) 31 (42) 33 (45) 48 (65) 59 (80) 64 (87) 81 (110) 108 (147) 100 (135) 133 (180) 170 (230) 155 (210) 203 (275) 258 (350) 207 (280) 302 (410) 354 (480) 302 (410) 420 (570) 509 (690) 406 (550) 575 (780) 686 (930) 524 (710) 738 (1000) 878 (1190) 767 (1040) 1092 (1480) 1305 (1770) 1047 (1420) 1482 (2010) 1770 (2400)

Metric Fine-Pitch Thread M8X1.0 M10X1.0 M10X1.25 M12X1.25 M12X1.5 M14X1.5 M16X1.5 M18X1.5 M20X1.5 M22X1.5 M24X2.0 M27X2.0 M30X2.0

50960027/B1112

DIN 7984 8.8

10.9

4 (5) 6.3 (8.5) 15 (20) 30 (40) 51 (69) 81 (110) 125 (170) 181 (245) 251 (340) 339 (460) 435 (590) 642 (870) 885 (1200)

5 (7) 9 (12) 22 (30) 44 (59) 74 (100) 118 (160) 184 (250) 254 (345) 361 (490) 487 (660) 620 (840) 922 (1250) 1254 (1700)

All torque values are in Foot-Pounds and Newton Meters (Nm).

DIN 912, DIN 931, DIN 933, etc...

8.8

10.9

12.9

18 (25) 27 (37) 32 (43) 37 (50) 55 (75) 65 (88) 36 (49) 52 (71) 61 (83) 64 (87) 96 (130) 111 (150) 61 (83) 92 (125) 107 (145) 100 (135) 148 (200) 173 (235) 155 (210) 229 (310) 266 (360) 232 (315) 332 (450) 391 (530) 325 (440) 465 (630) 538 (730) 435 (590) 620 (840) 723 (980) 546 (740) 789 (1070) 922 (1250) 811 (1100) 1143 (1550) 1328 (1800) 1106 (1500) 1586 (2150) 1844 (2500)

160

DIN 7984 8.8

10.9

16 (22) 32 (43) 31 (42) 55 (75) 53 (72) 89 (120) 133 (180) 199 (270) 277 (375) 369 (500) 465 (630) 679 (920) 959 (1300)

24 (32) 48 (65) 46 (62) 81 (110) 77 (105) 129 (175) 195 (265) 284 (385) 391 (530) 524 (710) 664 (900) 959 (1300) 1364 (1850)

PRINTED IN U.S.A.

REFERENCE SAE BOLT TORQUE GUIDE Use these torque values when tightening hardware—excluding: lock nuts, thread-forming, self-tapping, and metal screws—unless otherwise specified.

NOTE: All torque values are in foot-pounds (lb.-ft.), except those marked with asterisks (*), which are in inch-pounds (lb.-in.). To convert lb.-ft. to Newton Meter (Nm)—metric—torque values, multiply the lb.-ft. value by 1.355, or for inch pounds, multiply the lb.-in. value by 0.113.

Unified National Thread 8-32 8-36 10-24 10-32 1/4-20 1/4-28 5/16-18 5/16/24 3/8-16 3/8-24 7/16-14 7/16-20 1/2-13 1/2-20 9/16-12 9/16-18 5/8-11 5/8-18 3/4-10 3/4-16 7/8-9 7/8-14 1-8 1-14

Grade 2

Grade 5

Grade 8

Dry

Oiled

Dry

Oiled

Dry

Oiled

19* 20* 27* 31* 66* 76* 11 12 20 23 32 36 35 40 55 60 75 85 130 150 125 140 190 210

14* 15* 21* 23* 50* 56* 9 9 15 17 24 27 35 40 55 60 75 85 130 150 125 140 190 210

30* 31* 43* 49* 9 10 17 19 30 35 50 55 75 90 110 120 150 180 260 300 430 470 640 710

22* 23* 32* 36* 75* 86* 13 14 23 25 35 40 55 65 80 90 110 130 200 220 320 630 480 530

41* 43* 60* 68* 12 14 25 25 45 50 70 80 110 120 150 170 220 240 380 420 600 660 900 1000

31* 32* 45* 51* 9 10 18 20 35 35 55 60 80 90 110 130 170 180 280 320 460 500 680 740

* Value shown is in pound-force inch (lb.-in.)—inch pounds.

PRINTED IN U.S.A.

161

50960027/B1112

Manitou Americas, Inc. One Gehl Way P. O. Box 179 West Bend, WI 53095-0179 U.S.A

50960027/B1112

© 2012 Manitou Americas, Inc. All rights reserved.

PRINTED IN U.S.A.