Chapter 8 SERVICE AND STORAGE IMPORTANT: Always dispose of waste lubricating oils, anti-freeze and hydraulic fluids according to local regulations or take them to a recycling center for disposal. DO NOT pour them onto the ground or into a drain.
GENERAL INFORMATION This Service and Storage chapter describes procedures to follow for making routine maintenance checks, adjustments and replacements. Most of the procedures are also referred to in the Maintenance chapter of this manual. For engine-related adjustments and servicing procedures, refer to the engine manual provided.
DEALER SERVICES The following areas of internal components service replacement and operating adjustments should only be by (or under the direction of) an authorized Manitou Americas Telescopic Handler dealer.
WARNING
IMPORTANT: DO NOT service or repair major components, unless authorized to do so by your Manitou Americas dealer. Any unauthorized repair will void the warranty.
BEFORE performing any service on the Telescopic Handler, unless expressly instructed to the contrary, exercise the Mandatory Safety Shutdown Procedure (p. 8, Safety chapter). After service has been performed, BE SURE to restore all guards, shields and covers to their original positions before resuming machine operation.
POWERTRAIN COMPONENTS The engine and hydrostatic transmission are coupled directly to each other. All service routines related to the internal components are precise and critical to proper powertrain operation. The axle differential and planetary ends are sophisticated assemblies that require special know-how and tools for servicing.
All service routines, with the exception of those described under the “Dealer Services” topic, are owner-operator responsibilities. All operator services described under the subtopics are also referred to on a decal located on the inside right side panel of the operator’s station. Refer to the Lubrication chapter of this manual for lubrication information.
IMPORTANT: If any powertrain components are suspected of faulty operation, contact your Manitou Americas dealer for assistance.
HYDRAULIC SYSTEM COMPONENTS
PRECAUTIONS
Valves, pumps, motors and cylinders are sophisticated assemblies, which require special know-how and tools for servicing. All cylinders are appropriately designed with particular strokes, diameters, checks and hose connection provisions unique to the machine application requirements. A schematic (Maintenance chapter) can be used as a guide for service reference, as required.
DO NOT perform any maintenance or repair without the owner’s prior authorization. Allow only trained personnel to service the machine. Warranty repairs can only be done by an authorized Manitou Americas dealer. Dealers know what portions of the machine are covered under the terms of the Manitou Americas Warranty and what portions are covered by other vendor warranties.
Internal service on any of these components should only be performed by (or under the direction of) an authorized Manitou Americas Telescopic Handler dealer.
When a problem occurs, do not overlook simple causes, such as an empty fuel tank. Check for leaks and broken connections. Make note of any specific symptoms, noises, etc. and contact your local Manitou Americas dealer.
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