Manitou M230H PC-PSL 75” HYDROHAWK Parts Manual - PDF DOWNLOAD

PARTS INDEX

CONTENTS

MANITOU NORTH AMERICA, INC. 6401 IMPERIAL DRIVE Waco, TX 76712--6803

NOTE: Manitou Forklift Manuals are continually updated and subject to change without prior notice. If your Forklift Model or parts are not found in this manual, please contact your dealer or the Manitou North America Parts Department for the latest information and parts availability.

M230H P/C --PSL 75” HYDROHAWK

S/N: M230H0480 thru M230H0527 S/N: M230H7251 S/N: 165113 & ABOVE

PARTS MANUAL

For Parts Orders contact your Manitou North America Dealer or call: Manitou North America, Parts Dept. 800--425--3727 or (254) 799--0232 Parts Dept. Fax: (254) 867--6504

Website: www.manitou--na.com

CATALOG B428 R01--01

PARTS INDEX

CONTENTS

’M’ SERIES LIFT TRUCK MODEL NO. DESCRIPTION M2=FRONT WHEEL DRIVE --D=DIESEL (NOT ALWAYS SHOWN) M4=FOUR WHEEL DRIVE --G=GASOLINE STANDARD CAB* (95”) when omitted 30=6,000lb. LIFT CAP. 40=8,000lb. LIFT CAP..

50=10,000lb. LIFT CAP..

M2 30 C P --PS --D --PS=POULTRY CAB* 95” --P=POULTRY CAB 84” --PL=POULTRY LOW CAB 81” --PXL=POULTRY EXTRA LOW CAB 77” --PSL=POULTRY SUPER LOW CAB 75”

C=CONVERTER (TORQUE) TRANS. H=HYDROSTATIC TRANSMISSION

P=PERKINS ENGINE C=CATERPILLAR ENGINE

* The STANDARD or POULTRY CAB 95” has an enclosed steering column, only the upper column can be seen.

The POULTRY CAB 84”, 81”, 77” & 75” has an exposed steering column, the entire column is visible.

-- 2 --

PARTS INDEX

CONTENTS

LIFT TRUCK COMPONENT IDENTIFICATION TRANSFER GEARBOX IDENTIFICATION PLATE (LEFT SIDE BOTTOM OF TRUCK) HYDROSTATIC MOTOR IDENTIFICATION PLATE (LEFT SIDE BOTTOM OF TRUCK)

MANUFACTURER’S SERIAL NO. PLATE (INSIDE THE CAB)

HYDROSTATIC PUMP (TRANSMISSION) IDENTIFICATION PLATE (RIGHT HAND SIDE OF TRANSMISSION) MAST SERIAL NO. PLATE (RIGHT SIDE OF MAST)

HURTH DRIVE AXLE IDENTIFICATION PLATE (FRONT CENTER UPPER HALF OF AXLE)

ENGINE IDENTIFICATION PLATE (RIGHT HAND SIDE OF ENGINE BLOCK)

MANUFACTURER’S SERIAL NO. (ABOVE THE RIGHT REAR TIRE, ON THE FRAME)

-- 3 --

PARTS INDEX

CONTENTS

GENERAL INFORMATION The purpose of this parts manual is to provide illustrations for identifying and ordering Forklift parts or components. The illustrations provide a general description and may not show the exact shape or detail of the parts or components represented. The parts are identified by an Item number on the Illustration Page. Find the Item Number for the part desired, then locate that Item Number under the ”Items” column. The part number will be located directly to the right of the Item Number. Also provided is a part description, dimensions (where necessary), quantity of parts required and the Truck Model Identification.

The terms ”left”, ”right”, ”front”, and ”rear” refer to the location of forklift components in relation to the operator seated normally, facing forward in the operator’s seat.

All data provided in this manual is subject to production variations, release of new models and improved product designs. If a question arises regarding your forklift, please consult your Manitou dealer for the latest available information. When ordering service parts or requesting technical information, be prepared to quote the applicable Model/Serial Numbers: Truck Model Number: Truck Serial Number: Engine Model Name (Gas or Diesel?): Engine Serial Number: Hydrostatic Pump (Transmission) Serial Number: Hydrostatic Motor Serial Number: Front Axle (Hurth) Serial Number: Mast Model Number: Mast Serial Number: Attachment Model Number: Attachment Serial Number: For quick reference it is recommended these numbers be recorded as soon as possible.

For Parts Orders contact your K- D MANITOU DEALER or call: K- D Manitou, Inc., Parts Department 1--800--425--3727 or (254) 799--0232 Parts Dept. Fax: (254) 867--6504

-- 4 --

Website: www.kdmanitou.com

PARTS INDEX

CONTENTS

FILTERS 2 1

5

3

6

4

7

8 9

10

DESCRIPTION

PART NO.

CLEAN

REPLACE

1 -- Engine oil filter (Perkins)

133755

-- -- -- --

150 hrs.

1 -- Engine oil filter (Caterpillar)

494172

-- -- -- --

150 hrs.

2 -- Air filter cartridge

563416

150 hrs.

450 hrs.

3 -- Trans. (hydrostatic pump) oil filter

493718--1

-- -- -- --

450 hrs.

early models only

4* -- Fuel filter (Perkins, cartridge type)

421206

-- -- -- --

450 hrs.

(requires glass bowl)

4* -- Fuel filter (Cat., canister type)

494171

-- -- -- --

450 hrs.

(quick--fit, no glass bowl)

5 -- Hydraulic oil filter cartridge

422141

-- -- -- --

450 hrs.

early models only

6 -- Hydraulic oil filter, top/inner tank

221174

-- -- -- --

450 hrs.

current models only

7 -- Air filter safety cartridge

563415

450 hrs.

900 hrs.

8 -- Hydraulic oil screen, low/inner tank

424764

900 hrs.

if damaged

9 -- Air intake pre--cleaner

496646

150 hrs.

if damaged

10 -- Vaculator

563417

150 hrs.

if damaged

* Contact your K--D Manitou Dealer for fuel filters not listed.

-- 5 --

NOTES

inside hydraulic tank

PARTS INDEX

CONTENTS

CONTENTS DESCRIPTION

SECTION

TIRES & WHEELS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Tires, Wheels & Assemblies BRAKE & ACCELERATOR PEDAL ASSEMBLIES . . . . . . . . . . . . . . . . . . . . . . . . 2 Brake Pedal, Park Brake Lever & Accelerator Pedal FRONT DRIVE AXLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Drive Axle Assembly, Brake Disc Assembly & Diff. Lock Assembly STEERING SYSTEMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Steering Axles, Hydraulics & Steering Cylinders HYDROSTATIC SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Hydrostatic Pump (Transmission), Motor & Gear Box ENGINE, MOUNTINGS & MISC. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 ENGINE & HYDRAULIC OIL COOLING SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . 7 FUEL SYSTEM, AIR INTAKE & EXHAUST SYSTEM . . . . . . . . . . . . . . . . . . . . . . . 8 Tank, Fuel Sender, Air Cleaner, Etc. HYDRAULIC SYSTEMS (less Steering System) . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Tank, Pump, Control Valves, Tilt/Side Shift Cylinders & Misc. Hrdwr.

ELECTRICAL SYSTEMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Lights, Battery & Cables, Instruments & Electrical Schematic SHEET METAL, CAB, FRAME & COUNTER WEIGHT . . . . . . . . . . . . . . . . . . . . . 11 Sheet Metal, Cab, Seat, Frame, Mast Side Shift, & Counter Weight DECALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Location & Pictures PARTS INDEX

APPENDIX

PARTS INDEX

CONTENTS

SECTION 1 TIRES & WHEELS DESCRIPTION

PAGE

TIRES AND WHEELS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

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1--2

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PARTS INDEX

CONTENTS

TIRES & WHEELS WARNING!

493497 K

WHEN REPLACING WHEELS: ALWAYS USE THE SAME SIZE TIRE AND RIM AS PROVIDED BY THE FACTORY! OTHERWISE THE DRIVETRAIN, OVERALL HEIGHT, AND PERFORMANCE OF THE LIFT TRUCK WILL BE ALTERED!

2 1 3

5

8 7 4

6

9 7

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CATALOG B428

PARTS INDEX

CONTENTS

ITEM

PART NUMBER

DESCRIPTION

QTY

MODEL

1a

425985R

1

M230HP/C--PSL

1b

425985L

RH Drive Wheel Assembly, 15--19.5 (Items 3, 5 & 7a) LH Drive Wheel Assembly, 15--19.5 (Items 3, 5 & 7a)

2

424099

Steer Wheel Assembly, 12--16.5 (Items 4, 6 & 7b)

2

3 4 5 6

T0036 424100 425982 B5497

Drive Tire, 15--19.5 12PR Steer Tire, 12--16.5 12PR Drive Wheel, 15--19.5 Steer Wheel, 9--16.5

2 2 2 2

7a 7b 8 9

B2258 423417 109480 421116

Stem, Valve Stem, Valve Nut, Drive Wheel Lug Nut, Steer Wheel Lug

2 2 8 Ea. Wheel 8 Ea. Wheel

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1

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PARTS INDEX

CONTENTS

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PARTS INDEX

CONTENTS

SECTION 2 BRAKE & ACCELERATOR PEDAL ASSEMBLIES

DESCRIPTION

PAGE

BRAKE PEDAL INSTALLATION (EARLY MODELS) . . . . . . . . . . . . . . . . . . . . . . . . . . 2--2 BRAKE PEDAL INSTALLATION (CURRENT MODELS) . . . . . . . . . . . . . . . . . . . . . . . 2--4 PARKING BRAKE LEVER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2--6 ACCELERATOR PEDAL ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2--8 BRAKE DISC ASSEMBLIES (See FRONT DRIVE AXLE, Section 3)

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PARTS INDEX

CONTENTS

BRAKE PEDAL INSTALLATION (EARLY MODELS) S/N: M230H0480 -- M230H0527 33

32

31

34

496674 B

28

1

10

27 11 12

25

8

8 15 26

6 5

2 3 4

16 17

6

18

7

19

30 8

24

33 14

2 3 29 8

20

4 13 22

9a

22 21 9b

23

23

APPLY TEFLON TAPE

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CATALOG B428

PARTS INDEX

CONTENTS

ITEM

PART NUMBER

DESCRIPTION

QTY

1 2 3 4 5 6

424895 K33799 K34807 K20388SS 425244 K34807

Bracket, Mounting Nut, Hex Washer, Lock Bolt Pin Washer, Lock

1 5 5 5 1 8

7 8 9a 9b 10 11 12*

K20312SS B312 496645 165369 81047 3212 78237

Bolt, Hex Bushing Pedal Pedal Cover Clevis Nut Rod, Master Cylinder

1 4 1 1 1 1 1

13 14 15 16 17 18

494587 K33797SS K20386SS 185232 80305 199624

Spring Nut Bolt, Hex Brake Fluid Tank Washer, Seal Master Cylinder

1 2 2 1 1 1

19 20 21 22 23

B3168 496848 K11--6 425201 425180

Adapter Hose Assembly Tee Union Tube Assembly Adapter, Metric / J.I.C.

1 1 1 2 2

24 25 26 27 28

496668 493714 K20388SS 424898 R7333

Plate, Cover Bracket Bolt, Hex Tube Snap Ring, External

1 1 2 1 1

29 30 31 32 33 34

K20428 K33924 K20504SS 75498 K34806SS K33797SS

Bolt, Hex Nut, Jam Bolt, Hex Inch Valve Washer, Lock Nut, Hex

1 1 2 1 4 2

MODEL S/N: M230H0480 -- H0527

* Adjust Master Cylinder Pushrod (Item 12) to obtain 1/8” to 3/16” clearance, or 1/2” movement measured at the foot pad.

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PARTS INDEX

CONTENTS

BRAKE PEDAL INSTALLATION (CURRENT MODELS) S/N’s: M230H7251 & ABOVE 34

496924 REL

36

37

37

38

38 TO DRIVE AXLE

INSTALL ITEM 34 HOSE FROM FITTING TO DRIVE AXLE.

INSTALL ITEM 33 HOSE FROM HERE TO BRAKE FLUID TANK FITTING (ITEM 20).

R/01--01

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CATALOG B428

PARTS INDEX

CONTENTS

ITEM

PART NUMBER

DESCRIPTION

QTY

MODEL

1 2 3 4 5

496894 496903 496906 496916 199624

Bracket Assembly, Brake Pedal Brake Pedal, less Item 29 Hub, Spacer Bracket, Inching Valve Master Cylinder

1 1 1 1 1

Current

6 7 8 9 10

B1074 78237 81047 3212 B312

Spring, Pedal Return Push Rod Clevis Assembly Nut Bushing

1 1 1 1 2

11 12 13 14 15

B309 496915 K74181 K300141 R13453--12

Washer, Brass Shaft Assembly Key Screw, Set Snap Ring

3 1 1 2 1

16 17 18 19 20

K34806SS K33797SS K20386SS 80305 R18147--4

Washer, Lock Nut Bolt Seal, Copper Adapter

2 3 3 3 2

21 22 23 24 25

185232 K44728 K34807 K20348 K20504

Tank, Brake Fluid Washer, Flat Washer, Lock Bolt, Hex Bolt, Hex

1 2 7 2 2

26 27 28 29 30

K34806 K33797 K33799 406017 K20388SS

Washer, Lock Nut, Hex Nut, Hex Pad, Rubber Pedal Bolt, Hex Stainless

2 2 5 1 5

31 32 33 34 35

496921 B3168 496918 425881 75498

Plate, Cover Adapter Hose Assembly Hose Assembly Valve, Inching

1 1 1 1 1

36 37 38

K11--6 425201 425180

Tee, Union Tube Assembly Adapter

1 2 2

CATALOG B428

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R/01--01

PARTS INDEX

CONTENTS

PARKING BRAKE LEVER ASSEMBLY

496721 A

2, 3, 4

8, 9, 18

14, 15 17, 10

R/01--01

-- 2 -- 6 --

CATALOG B428

PARTS INDEX

CONTENTS

ITEM

PART NUMBER

DESCRIPTION

QTY

MODEL

1 2 3 4 5

B3867 K20505 K34806 K33798 425401

Brake Lever Bolt, Hex Washer, Lock Nut, Hex Bracket, Switch Mounting

1 3 3 3 1

All

6 7 8 9 10

425402 491902 425398 K44722 K72016

Switch, Brake Light Cable, E--Brake Pin, Brake Lever Washer, Flat Pin, Cotter

1 1 1 2 2

11 12 13 14 15

197474 425207 425340 425339 424950

Axle Assembly Bracket, Spring Clip, Spring Clip, Spring Weldment, Arm

1 2 1 1 1

16 17 18 19*

425451 K76184 K72004 496845

Spring Pin, Clevis Pin, Cotter Clevis, Park Brake (4 7/8” lg)

2 1 1 1

* Remove shorter existing clevis if present, and discard.

CATALOG B428

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R/01--01

PARTS INDEX

CONTENTS

ACCELERATOR PEDAL ASSEMBLY 496675 A

11

12 15

14

13 APPLY ANTI--SEIZE LUBRICANT

ITEM

PART NUMBER

DESCRIPTION

QTY

MODEL

1 2 3 4 5

77957 496647 K20424 K34805 K33795

Pedal Mount Pedal, Accelerator Bolt, Hex Washer, Lock Nut, Hex

2 1 2 5 5

All

6 7 8 9 10

496718 496806 496731 K34079 K20344

Bracket, Accelerator Clevis Kit Cable, Accelerator Nut, Hex Bolt, Hex

1 2 1 2 3

11 12 13 14 15

425316 B1074 425340 K34807 K20389

Spring Bracket Spring Clip, Spring Washer, Lock Bolt, Hex

1 1 1 2 2

R/01--01

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CATALOG B428

PARTS INDEX

CONTENTS

SECTION 3 FRONT DRIVE AXLE DESCRIPTION

PAGE

FRONT AXLE, DRIVE SHAFT & MOUNTING ASSEMBLY . . . . . . . . . . . . . . . . . . . . 3--2 FRONT AXLE LATERAL CASE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3--4 FRONT AXLE DIFFERENTIAL ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3--6 FRONT AXLE CASING ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3--9 BRAKE DISC ASSEMBLIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3--10 DIFFERENTIAL LOCKING ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3--12

CATALOG B428

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PARTS INDEX

CONTENTS

FRONT AXLE, DRIVE SHAFT & MOUNTING ASSEMBLY 496941 REL

ITEM

PART NUMBER

DESCRIPTION

QTY

MODEL

1 2 3 4 5 6

197474 109756 493708 424647 425330 162809

Drive Axle Yoke, Flange Coupling Crossblock Strap Kit w/ Screws Grease Fitting

1 1 1 1 2 1

All

7 8 9 10 11 12

426604 KN630174 426605 K20389 K34907 424888

Bolt, Hex Washer, Lock Nut, Hex Bolt, Hex Washer, Lock Plate, Bottom Axle

8 8 8 8 8 2

13 14 15 16 17

426648 426650 426649 K34691 425534

Bolt, Hex Washer, Flat Nut, Hex Jam Nut Breather, Oil

8 16 8 8 1

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PARTS INDEX

CONTENTS

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PARTS INDEX

CONTENTS

FRONT AXLE LATERAL CASE ASSEMBLY

ITEM

PART NUMBER

DESCRIPTION

QTY

MODEL

2 3 4 5

106080 42741 106578 105938

Stud ”O” Ring Spacer Seal

16 2 2 2

All

6 7 8 9

160904 473512 109480 109481

Bearing Wheel & Hub Lug Nut ”O” Ring

4 2 16 2

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CATALOG B428

PARTS INDEX

CONTENTS

ITEM

PART NUMBER

DESCRIPTION

QTY

MODEL

10 10 10 10 10

106589 106590 550564 109483 106591

Shim, 0.006in (0.15mm) Shim, 0.008in (0.20mm) Shim, 0.010in (0.25mm) Shim, 0.012in (0.30mm) Shim, 0.020in (0.50mm)

A/R A/R A/R A/R A/R

All

11 12 13 14 15

109484 133011 473513 106568 109487

Circlip Seal Ring Gear Bracket Pin Locking Plate

2 2 2 8 2

16 17 18 19 20

109488 49354 473514 473515 5374

Ring Gear Circlip Plug Differential Spider Pinion Bracket Seal

2 2 2 2 2

21 22 23 24 25

106586 109490 129586 133197 109492

Plug Pin ”O” Ring Screw Differential Spider Pinion

2 6 6 8 6

26 27 28 29

473520 109494 561873 550058

Bearing Washer Lateral Axle Case Pin

12 6 2 2

31 32 33 34 35

109497 474314 551798 133276 474316

Screw Nut Bolt Plug Stud

8 4 24 2 4

CATALOG B428

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R/01--01

PARTS INDEX

CONTENTS

FRONT AXLE DIFFERENTIAL ASSEMBLY

25

22

24

23 13 14 15 16

25

24

27 26 23 22 21

18 40

19

28 24 25 29

25 26 27

17

41

26 14 13

45

30 37 35 42

36

38

39

44

34

43

15

9

8

33

31

32

4

20

10

1 3

11

2

12

7

R/01--01

6

5

4

-- 3 -- 6 --

CATALOG B428

PARTS INDEX

CONTENTS

ITEM

PART NUMBER

DESCRIPTION

QTY

MODEL

1 2 3 4 5

109500 133026 107292 494842 477817

Flange ”O”Ring Nut Bearing Nut

1 1 1 2 1

All

6 7 8 8 8 8

107293 107294 133563 133564 105117 133566

Seal Cover Plate Spacer Spacer Spacer Spacer

1 1 1 1 1 1

9 9 9 9

133567 133568 133569 106542

Wedge Wedge Wedge Wedge

1 1 1 1

10 10 10

106543 106544 106545

Wedge Wedge Wedge

1 1 1

11 12 13 14 15

65723F301071 63547 106547 106548 563101

”O”Ring Bolt Screw Bracket Nut

1 12 2 2 2

16 17 18 19 20

106550 473519 109949 109948 107296

Bearing Conical Set Screw Casing Cover

1 1 16 1 1

21 22 23 24 25

561563 106555 108553 108554 106558

Flange Washer Planetary Pinion, Differential Washer

1 2 2 4 4

CATALOG B428

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R/01--01

PARTS INDEX

CONTENTS

ITEM

PART NUMBER

DESCRIPTION

QTY

MODEL

26 27 28 29 30

491864 477278 473504 106561 25714

Pin Axle Brace, Diagonal Axle Nut

3 2 1 1 1

All

31 32 33 34 35

554964 561564 561565 42412 133025

Sleeve Pad Lever Bolt ”O”Ring

1 1 1 1 1

36 37 38 39 40

106565 105988 106567 31140 108556

Spacer Lever, Drive Spacer Screw Washer

1 1 1 1 16

41 42 43 44

105492 106550 473507 109507

Screw Bearing Spacer Spring

8 1 1 1

45 46

106535 109960

R/01--01

Center Housing Kit, Selector Items 15 (563101), 21 (561563), 31 (554964), 32 (561564), 33 (561565) & 42 (106550).

-- 3 -- 8 --

1 1

CATALOG B428

PARTS INDEX

CONTENTS

FRONT AXLE CASING ASSEMBLY

16 17

APPLY LOCTITE TEFLON 30534

ITEM

PART NUMBER

DESCRIPTION

QTY

MODEL

1 2 3 4

551807 425534 474304 133296

Central Casing Air Breather L.H. Housing Magnet Plug

1 1 1 2

All

5 6 8

106533 473518 561356

”O” Ring ”O” Ring Cover

4 2 1

9 11 12

476251 109499 106530

Circlips R.H. Housing Plug

1 1 1

13 14 15 16 17

106537 107796 106010 425493 425497

Plug Plug Bleeder Screw Bushing, Reducer Sensor, Oil Temp

1 1 1 1 1

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PARTS INDEX

CONTENTS

BRAKE DISC ASSEMBLIES

ITEM

PART NUMBER

DESCRIPTION

QTY

MODEL

1 2 3 4 5

133199 106567 105988 106019 106597

Screw Spacer Change Lever Screw Flange

2 2 2 8 2

All

6 7 10*

106598 133025 473508

Spacer ”O” Ring Ring

2 2 8

11 12 13 14 15

551629 475796 477279 561573 107284

Axle Complete Disc Brake Intermediate Disc Spacer Lever, L.H.

6 10 10 2 1

R/01--01

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CATALOG B428

PARTS INDEX

CONTENTS

ITEM

PART NUMBER

DESCRIPTION

QTY

MODEL

16 17 18* 19* 20*

106027 107285 476819 106609 105305

Plug Lever, R.H. Snap Ring Spring Snap Ring

2 1 8 16 8

All

21* 22* 23* 24 25

106610 655932074071 473510 107286 108056

Ring Ring Piston Pusher Grub Bolt

8 8 8 4 2

26 27 28 29 30

900894100571 109498 474149 107283 493648

Nut Bracket Screw Spacer Kit, Brake Piston

2 2 4 2 8

* Included in Brake Piston Kit 493648 (Item 30).

CATALOG B428

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R/01--01

PARTS INDEX

CONTENTS

DIFFERENTIAL LOCKING ASSEMBLY 21

496660 A

1

21

22 8, 9

20 19 14 15

6, 10

18

17

16

6, 10

ITEM

PART NUMBER

DESCRIPTION

QTY

MODEL

1 2 3 4 5

197474 496662 496665 496666 496661

Axle, Complete Diff. Lock Arm Diff. Lock Lever Diff. Lock Mounting Plate Diff. Lock Rod

1 1 1 1 1

All

6 7 8 9 10

K76213 K44736 KN630176 KN601815 K72053

Pin, Clevis Washer, Flat Washer, Lock Bolt, Hex Pin, Cotter

2 2 3 3 3

11 12 13 14 15

K97013 K33800 K305077 77957 K20424

Clevis Nut, Hex Roll Pin Pedal Mount Bolt, Hex

2 2 1 1 2

16 17 18 19 20

K33795 K34805 496689 B1074 K34805

Nut, Hex Washer, Lock Pedal, Diff.

Spring Washer, Lock

2 2 1 1 1

21 22

K33795 K45510

Nut, Hex Bolt, Hex

2 1

R/01--01

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CATALOG B428

PARTS INDEX

CONTENTS

SECTION 4 STEERING SYSTEMS DESCRIPTION

PAGE

STEERING HYDRAULICS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4--2 STEERING AXLE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4--4 STEERING AXLE & SUPPORT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4--8 STEERING AXLE CYLINDER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4--10

CATALOG B428

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R/01--01

PARTS INDEX

CONTENTS

STEERING HYDRAULICS 496954 REL

TO STEERING AXLE

21A

EARLY MODELS ONLY

27

21B 26 25

TO RETURN FILTER LINE

ITEM

PART NUMBER

DESCRIPTION

QTY

MODEL

1 2 3 4 5 6

208583 496938 B1828 B1829 B2007 K34807SS

Valve, Steering Steering Column Wheel, Steering Nut, Jam Cap, Steering Wheel Washer, Lock

1 1 1 1 1 4

All

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CATALOG B428

PARTS INDEX

CONTENTS

ITEM

PART NUMBER

DESCRIPTION

QTY

MODEL

7 8 9 10 11 12

K20348SS 496831 496826 496827 K20464 425071

Bolt, Hex Adapter Adapter Adapter Bolt, Hex Plate, Single Cover

4 4 2 1 4 2

All (as noted)

13 14 15 16 17 18

425075 425076 496953 425065 K20426 425069

Plate, Safety Bolt, Stacking Clamp, Single 1/2” Hose Clamp, Single 3/4” Hose Bolt, Hex Clamp, Double 3/4” Hose

1 2 2 4 6 12

19 20 21A* 21B** 22 23 24

425074 496864 496950 496834 496833 496865 496866

Plate, Twin Hose Cover Hose Assembly Hose Assembly Hose Assembly Hose Assembly Hose Assembly Hose Assembly

6 1 1 1 1 1 1

25** 26** 27**

425126 R19831--2 R19872--6

Adapter Adapter, Tee Cap, End

1 1 1

* This Item used on S/N’s: M230H0526, M230H0527, M230H7251 & ABOVE ** This Item used on S/N’s: M230H0480, --0496, --0497, --0498 & --0499 only.

CATALOG B428

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R/01--01

PARTS INDEX

CONTENTS

STEERING AXLE ASSEMBLY 493133 REL

32 33

29

33 28 27

34 35 36

1

31

30

26

36

25 24

3

23

38

8 10

36

39

37 40

39

21 2

22 20

19 4

5J

5B

25

17

11

26

12 (13,14,15,16)

29 9

5C

23

18

6

7

5D 5E 5F

5K 5G

5H

8 5

5I

5A

APPLY LUBRICATING GREASE

R/01--01

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CATALOG B428

PARTS INDEX

CONTENTS

ITEM

PART NUMBER

DESCRIPTION

QTY

MODEL

493133

Steer Axle, Complete

1

All

1 2 3 4 5

425675 422252 423994 423995 421318

Axle Weldment Steer Cylinder Spindle Arm Assembly (R.H.) Spindle Arm Assembly (L.H.) Hub Assembly

1 1 1 1 2

5A 5B 5C 5D 5E 5F

421116 421538 421307 421305 421303 421306

Nut, Lug Washer, Felt Seal, Grease Bearing, Inner Hub Casting Bearing, Outer

16 1 1 1 1 1

5G 5H 5I 5J 5K

421309 421310 421304 421315 421311

Washer, Spindle Nut, Slotted Dust Cover Bolt, Lug Pin, Cotter

1 1 1 8 1

6* 7 8 9** 10** 11 12

421458 421536 K72071 421457 421456 421377 421459

Cylinder End Machined Washer Cotter Pin Tie Rod End (L.H.) Tie Rod End (R.H.) Tie Rod Clamp Assembly

2 2 4 1 1 1 2

13 14 15 16 17 18

K20538 -- -- -- -K34809 K33845 K33946 K45754

Bolt, Hex Clamp (Included w/ Item 12) Washer, Lock Nut, Hex Nut, Hex--Jam Bolt, Hex

2 2 2 2 2 2

* Includes required hardware, except Item 8 (Cotter Pin) and Item 7 (Washer) which are purchased separately. ** Includes a Castle Nut, Grease Fitting & Cotter Pin.

CATALOG B428

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PARTS INDEX

CONTENTS

THIS PAGE LEFT BLANK INTENTIONALLY

R/01--01

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CATALOG B428

PARTS INDEX

CONTENTS

ITEM

PART NUMBER

DESCRIPTION

QTY

MODEL

19 20 21 22 23 24

K33799 K20468 421520 426131 426041 426042

Nut, Hex Bolt, Hex Bearing, Thrust Shim Bushing Pin, King

2 2 2 A/R 4 2

All

25 26 27 28 29 30

K134 425674 R13351--3 K302210 K87901 K71C5301

O--Ring Cover, King Pin Washer, Lock Bolt, Hex Fitting, Grease Pin, Cylinder

4 4 8 8 4 2

31 32 33 34 35 36

K72057 K20468 B3698--9 K34807 K33799 R19452--6

Pin, Cotter Bolt, Hex Clamp, Hose Washer, Lock Nut, Hex Fitting, Hose

4 1 2 1 1 3

37 38 39 40

426006 426007 R19831--2 R18147--3

Hose Assembly Hose Assembly Fitting, Hose Fitting, Hose

1 1 2 1

CATALOG B428

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R/01--01

PARTS INDEX

CONTENTS

STEERING AXLE & SUPPORT 496100 A

13

14 2

5 7

7

3 *

15

6

16 12

9

11

8

10

8 4 * 1

APPLY LUBRICATING GREASE

ITEM

PART NUMBER

DESCRIPTION

QTY

MODEL

1

493133

Steer Axle, (includes hoses)

1

All

2 3* 4*

496096 421181 421128

Hanger, Axle Bushing, Front Bushing, Rear

1 1 1

* Included with Item 2.

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CATALOG B428

PARTS INDEX

CONTENTS

ITEM

PART NUMBER

DESCRIPTION

QTY

MODEL

5 6 7 8 9 10

421180 421510 K302264 K87901 426247 421237

Pin (Front) Bearing Cover (Front) Screw, Socket Head Grease Fitting Washer, Thrust Pin (Rear)

1 1 4 2 2 1

All

11 12 13 14 15 16

K58758 B5091 426688 K44746 R32 424959

Bolt, Hex Cover, Bearing Bolt, Hex Washer, Flat Nut, Lock “D” Ring (Welding required)

1 6 6 6 6 2

CATALOG B428

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R/01--01

PARTS INDEX

CONTENTS

STEERING AXLE CYLINDER 422252 C

13

12 11* 10

9

8* 7* 6 3* 5*

2 4* 1

14

NOTE: APPLY HYDRAULIC FLUID TO INTERNAL COMPONENTS DURING ASSEMBLY.

ITEM

PART NUMBER

DESCRIPTION

QTY

MODEL

422252

Cylinder, Steer (Complete)

2

All

1 2 3* 4* 5*

422253 422251 -- -- -- --- -- -- --- -- -- --

Barrel Assembly Rod, Piston Ring, Back Up O--Ring Wiper

1 1 2 1 1

6 7* 8* 9 10

R4573--5 -- -- -- --- -- -- -422257 492862

Lockwire Ring, Back Up O--Ring Head, Cylinder Piston, Cylinder

1 A/R A/R 1 1

11* 12 13 14

-- -- -- -492867 K55700 422252K

Seal Wear Ring Nut, Lock Kit, Seal

1 1 1 1

* Included In Seal Kit (Item 14).

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CATALOG B428

PARTS INDEX

CONTENTS

SECTION 5 HYDROSTATIC SYSTEM PUMP (TRANSMISSION), MOTOR & GEARBOX DESCRIPTION

PAGE

HYDROSTATIC PUMP, MOTOR & GEARBOX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5--2 HYDROSTATIC PUMP TO ENGINE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5--4 HYDROSTATIC PUMP VALVE BANK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5--5 GEARBOX (REDUCTION) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5--6 HYDROSTATIC ASSEMBLY SCHEMATIC (EARLY MODELS) . . . . . . . . . . . . . . . . . 5--9 HYDROSTATIC SCHEMATIC (CURRENT MODELS) . . . . . . . . . . . . . . . . . . . . . . . . . 5--10 HYDROSTATIC ASSEMBLY (CURRENT MODELS) . . . . . . . . . . . . . . . . . . . . . . . . . . 5--12

CATALOG B428

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R/01--01

PARTS INDEX

CONTENTS

HYDROSTATIC PUMP, MOTOR, & GEAR BOX 496729 REF

1 ENGINE ASSEMBLY (REF) 2, 3, 4, 5

9, 11, 12 6, 7 SEE SECTION 3

10, 11, 12 13, 14, 15 16 17

16

8

FRONT DRIVE AXLE (REF)

ITEM

PART NUMBER

DESCRIPTION

QTY

MODEL

1 2* 3 4 5 6 7

493938 493939 K605816 KN630360 495167 493994 KN605574

Pump, Hydrostatic Hydrostatic Motor Bolt, Hex (motor to gearbox) Washer, Internal tooth Bushing Gearbox Bolt, Hex (gearbox to mounting plate)

1 1 4 4 1 1 4

All

* Initial Hydrostatic Motors were rotated 1800 (upside--down) opposite as shown above. Regardless of the Motor’s position, route new hose assemblies as originally installed.

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CATALOG B428

PARTS INDEX

CONTENTS

ITEM

PART NUMBER

DESCRIPTION

QTY

MODEL

8 9 10

496594 496725 496726

Mount, Gearbox Hose Assembly, A -- B Hose Assembly, B -- A

1 1 1

All

11 12 13 14 15

493943--1 493943--2 K45840 K44744 K34981

Flange Kit, SAE 12 Flange Kit, SAE 16 Bolt, Hex Washer, Flat Nut, Hex

2 2 2 2 2

16 17

424193 424194

Washer Mount, Rubber

4 2

CATALOG B428

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R/01--01

PARTS INDEX

CONTENTS

HYDROSTATIC PUMP TO ENGINE 14

13

11 16

15

APPLY LOCTITE 242

17 12 4

8 18

9

3

2

10 7

1 6 5a

5

ITEM

PART NUMBER

DESCRIPTION

QTY

MODEL

1 2 3 4 5 5a 6 7

493938 KN605841 KN630361 493924 KN605801 KN630069 508802 508801

Hydrostatic Pump Bolt, Hex Washer, Lock Spacer Bolt, Hex Washer, Lock Cover Plate Hub

1 2 2 2 12 12 1 1

All

8 8a 8b 9 10 11 12 13 14

KW500635 R24103 R24102 KN630359 493730 508544 471336 471326 471325

Bolt, Hex Loctite 242 Primer Washer, Lock Washer, Flat Coupler, Inner Bolt, Hex Washer, Lock Nut, Hex

1 1 1 1 1 1 8 8 8

15 16 17 18

508543 K34907 K20389 508803

Coupling, Outer Washer Bolt, Hex Block, Replacement

1 8 8 16

R/01--01

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CATALOG B428

PARTS INDEX

CONTENTS

HYDROSTATIC PUMP VALVE BANK

2 1 6 5

4

7 3 6

ITEM

PART NUMBER

DESCRIPTION

QTY

MODEL

1 2 3 4

551532 58113 552504 56901

Valve Bank Connection Seal ’O’ Ring

1 1 1 2

All

5 6 7

58113 200012 200011

Connection Solenoid ’O’ Ring

1 1 2

CATALOG B428

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R/01--01

PARTS INDEX

CONTENTS

GEARBOX

R/01--01

-- 5 -- 6 --

CATALOG B428

PARTS INDEX

CONTENTS

ITEM

PART NUMBER

DESCRIPTION

QTY

MODEL

493994

Gearbox, Lo--Pro

1

All

1 2

495141 495142

Ring

1

3 4 5 6

495143 495144 495145 495146

Bearing Input Shaft Vent Plug Bolt

1 1 1 1 8

7 8 9 10 11 12

495147 495149 495150 495151 495152 495153

Gear Bearing Dowel Cover Washer Bolt

1 3 2 1 12 12

13 14 15 16 17 18

495154 495155 495156 495157 495158 495159

Washer Bolt Cover Magnet Plug Plug Output Shaft

12 12 2 1 3 1

19 20 21 22 23 24

495160 495162 495163 495164 495165 495166

Gear Ring O--Ring Housing Cover Cover

1 1 1 1 1 1

26 27 31

495048 495167 495168

Flange Bushing Coverplate

1 1 1

32 32 32 33

495171 495169 495170 495172

Shim (0.15 mm/0.006 in) Shim (0.30 mm/0.012 in) Shim (0.40 mm/0.016 in) Nut

A/R A/R A/R 1

CATALOG B428

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R/01--01

PARTS INDEX

CONTENTS

EARLY MODEL -- HYDROSTATIC ASSEMBLY SCHEMATIC, PARTS LIST S/N’s: M230H0480, --0496, --0497, --0498, & --0499 ONLY PART NO.

DESCRIPTION

403698 . . . . . . . . . . . . . . . . . . . . . . . . . . . .

488365 . . . . . . . . . . . . . . . . . . . . . . . . . . . .

493411 . . . . . . . . . . . . . . . . . . . . . . . . . . . .

493715 . . . . . . . . . . . . . . . . . . . . . . . . . . . .

493718 . . . . . . . . . . . . . . . . . . . . . . . . . . . .

493718---1 . . . . . . . . . . . . . . . . . . . . . . . . .

493724 . . . . . . . . . . . . . . . . . . . . . . . . . . . .

493927 . . . . . . . . . . . . . . . . . . . . . . . . . . . .

493938 . . . . . . . . . . . . . . . . . . . . . . . . . . . .

493939 . . . . . . . . . . . . . . . . . . . . . . . . . . . .

493940---13 . . . . . . . . . . . . . . . . . . . . . . . .

493940---2 . . . . . . . . . . . . . . . . . . . . . . . . .

493940---4 . . . . . . . . . . . . . . . . . . . . . . . . .

493941---12 . . . . . . . . . . . . . . . . . . . . . . . .

493941---2 . . . . . . . . . . . . . . . . . . . . . . . . .

493941---5 . . . . . . . . . . . . . . . . . . . . . . . . .

493941---8 . . . . . . . . . . . . . . . . . . . . . . . . .

493942---8 . . . . . . . . . . . . . . . . . . . . . . . . .

493943---1 . . . . . . . . . . . . . . . . . . . . . . . . .

493943---2 . . . . . . . . . . . . . . . . . . . . . . . . .

493944---1 . . . . . . . . . . . . . . . . . . . . . . . . .

494173 . . . . . . . . . . . . . . . . . . . . . . . . . . . .

494174 . . . . . . . . . . . . . . . . . . . . . . . . . . . .

494175 . . . . . . . . . . . . . . . . . . . . . . . . . . . .

494496 . . . . . . . . . . . . . . . . . . . . . . . . . . . .

494826 (K214) . . . . . . . . . . . . . . . . . . . . . .

494827 . . . . . . . . . . . . . . . . . . . . . . . . . . . .

496138 . . . . . . . . . . . . . . . . . . . . . . . . . . . .

496139 . . . . . . . . . . . . . . . . . . . . . . . . . . . .

496140 . . . . . . . . . . . . . . . . . . . . . . . . . . . .

75498 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

B101A12 . . . . . . . . . . . . . . . . . . . . . . . . . .

B109A128 . . . . . . . . . . . . . . . . . . . . . . . . .

B113A12 . . . . . . . . . . . . . . . . . . . . . . . . . .

B760---1821 . . . . . . . . . . . . . . . . . . . . . . . .

B760---1822 . . . . . . . . . . . . . . . . . . . . . . . .

B760---1824 . . . . . . . . . . . . . . . . . . . . . . . .

B760---1825 . . . . . . . . . . . . . . . . . . . . . . . .

B760---1826 . . . . . . . . . . . . . . . . . . . . . . . .

B760---1827 . . . . . . . . . . . . . . . . . . . . . . . .

B760---1828 . . . . . . . . . . . . . . . . . . . . . . . .

B760---1829 . . . . . . . . . . . . . . . . . . . . . . . .

B760---1830 . . . . . . . . . . . . . . . . . . . . . . . .

B760---1832 . . . . . . . . . . . . . . . . . . . . . . . .

B760---1833 . . . . . . . . . . . . . . . . . . . . . . . .

K2---12 . . . . . . . . . . . . . . . . . . . . . . . . . . . .

K6---12---16 . . . . . . . . . . . . . . . . . . . . . . . .

K62---12 . . . . . . . . . . . . . . . . . . . . . . . . . . .

K912 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fitting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 . . . . . . . . . All Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Adapter . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Manifold . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Filter w/ Head Assembly . . . . . . . . . . . . . . 1 Filter, Hydrostatic . . . . . . . . . . . . . . . . . . . 1 Hydraulic Tank Weldment . . . . . . . . . . . . 1 Vacuum Switch . . . . . . . . . . . . . . . . . . . . . . 1 Hydrostatic Pump . . . . . . . . . . . . . . . . . . . 1 Hydrostatic Motor . . . . . . . . . . . . . . . . . . . 1 Adapter, Straight . . . . . . . . . . . . . . . . . . . . 1 Adapter, Straight . . . . . . . . . . . . . . . . . . . . 2 Adapter, Straight . . . . . . . . . . . . . . . . . . . . 2 Adapter, Elbow . . . . . . . . . . . . . . . . . . . . . 3 Adapter, Elbow . . . . . . . . . . . . . . . . . . . . . 2 Adapter, Elbow . . . . . . . . . . . . . . . . . . . . . 2 Adapter, Elbow . . . . . . . . . . . . . . . . . . . . . 1 Adapter . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Split Flange . . . . . . . . . . . . . . . . . . . . . . . . 2 Split Flange . . . . . . . . . . . . . . . . . . . . . . . . 2 Adapter . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Adapter . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Seal, Bonded . . . . . . . . . . . . . . . . . . . . . . . 1 Adapter . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Oil Cooler . . . . . . . . . . . . . . . . . . . . . . . . . 1 O---Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 O---Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Hose Assembly . . . . . . . . . . . . . . . . . . . . . 1 Hose Assembly . . . . . . . . . . . . . . . . . . . . . 1 Retrofit Kit . . . . . . . . . . . . . . . . . . . . . . . . . 1 Inching Valve Assembly . . . . . . . . . . . . . . 1 Elbow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Bushing, Reducer . . . . . . . . . . . . . . . . . . . 1 Pipe Cap . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Hose Assembly . . . . . . . . . . . . . . . . . . . . . 1 Hose Assembly . . . . . . . . . . . . . . . . . . . . . 1 Hose Assembly . . . . . . . . . . . . . . . . . . . . . 1 Hose Assembly . . . . . . . . . . . . . . . . . . . . . 1 Hose Assembly . . . . . . . . . . . . . . . . . . . . . 1 Hose Assembly . . . . . . . . . . . . . . . . . . . . . 1 Hose Assembly . . . . . . . . . . . . . . . . . . . . . 1 Hose Assembly . . . . . . . . . . . . . . . . . . . . . 1 Hose Assembly . . . . . . . . . . . . . . . . . . . . . 2 Hose Assembly . . . . . . . . . . . . . . . . . . . . . 1 Hose Assembly . . . . . . . . . . . . . . . . . . . . . 1 Adapter . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Elbow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Connector . . . . . . . . . . . . . . . . . . . . . . . . . . 1 O---Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . A/R

R/01--01

-- 5 -- 8 --

QTY

MODEL

CATALOG B428

PARTS INDEX

CONTENTS

HYDROSTATIC ASSEMBLY SCHEMATIC (EARLY MODEL) SERIAL NO.S: M230H0480, --0496, --0497, --0498 & --0499 ONLY

496852 496853 496859

496854

496857 496858 496856

496855

APPLY TEFLON TAPE

R/01--01

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CATALOG B428

PARTS INDEX

CONTENTS

HYDROSTATIC SCHEMATIC (CURRENT MODELS) S/N’s: M230H0526 & ABOVE S/N’s: M230H7251 & ABOVE

INCHING VALVE

HYDROSTATIC PUMP HYDROSTATIC MOTOR

SUPPLY FROM MAIN HYDRAULIC SYSTEM RETURN LINE FILTER

NOTES: UNLESS SPECIFIED OTHERWISE

R/01--01

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CATALOG B428

1. REFERENCE INDIVIDUAL SYSTEM ASSEMBLIES FOR COMPONENT PART NUMBERS. 2. THIS SCHEMATIC IS INTENDED FOR USE AS A SERVICING TOOL AND MAY NOT INCLUDE ALL AVAILABLE OPTIONS/CONFIGURATIONS.

PARTS INDEX

CONTENTS

THIS PAGE LEFT BLANK INTENTIONALLY

R/01--01

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CATALOG B428

PARTS INDEX

CONTENTS

HYDROSTATIC ASSEMBLY (CURRENT MODELS)

EARLY MODEL ACCUMULATOR BRACKET S/N’S: M230H0480 THRU --0499 ONLY

S/N’s: M230H0526 & ABOVE and S/N’s: M230H7251 & ABOVE 496839 BRACKET (BOLTS TO THE GEARBOX)

KN605817 BOLT, HEX KN630175 WASHER, LK

60

61

10

59

34

35

36

RIGHT SIDE VIEW

USE BOLTS ITEM 51, IN PLACE OF THOSE SUPPLIED WITH FLANGE KITS.

USE BOLTS ITEM 53, IN PLACE OF THOSE SUPPLIED WITH FLANGE KITS.

LEFT SIDE VIEW R/01--01

-- 5 -- 12 --

CATALOG B428

HOSE TERMINATION TABLE ITEM NO. 9 10 29 30 31 32 33 34 35 36

PART NO. 496725 496726 496942 496943 496944 496945 496946 496947 496857 496858

END 1 PUMP A PUMP B PUMP S PUMP T1 MOTOR T PUMP X1 PUMP X2 TH7 VALVE T TH7 VALVE P TH7 VALVE A

END 2 MOTOR A MOTOR B TANK TANK PUMP T1 MOTOR X1 MOTOR X2 TANK PUMP PS PUMP Y

PARTS INDEX

CONTENTS

ITEM

PART NUMBER

DESCRIPTION

QTY

MODEL

1 2 3 4 5 6 7 8 9 10

493938 493939 KN605816 KN630360 495167 493994 KN605574 496594 496725 496726

Pump, Hydrostatic Motor, Hydrostatic Screw Washer, Lock Bushing Gearbox Bolt, Hex Gearbox Mounting Hose Assembly Hose Assembly

1 1 4 4 1 1 4 1 1 1

All

11 12 13 14 15 16 17 29 30

493943--1 493943--2 K45840 K44744 K34981 424193 424194 496942 496943

Flange Kit SAE12 Flange Kit SAE16 Bolt, Hex Washer, Flat Nut, Hex Lock Washer, Compression Rubber Mount Hose Assembly Hose Assembly

2 2 2 2 2 4 2 1 1

31 32 33 34 35 36 37 38 39 40

496944 496945 496946 496947 496857 496856 493940--2 493940--4 496940--10 K72--10

Hose Assembly Hose Assembly Hose Assembly Hose Assembly Hose Assembly Hose Assembly Adapter, M12/04JIC Adapter, M14/06JIC Adapter, M22/10JIC Adapter, 10JIC Tee

1 1 1 1 1 1 2 2 1 1

41 42 43 44 45 47 48 49 50

493940--7 493941--12 493924 KN630361 KN605841 494173 494174 493927 KN630174

Adapter, M18/08JIC Adapter, M14/06JIC 900 Washer Washer, Lock Screw Adapter, M18/.25NPT Seal, M18 Bonded Switch, Pressure Washer, Lock

1 3 2 2 2 1 1 1 8

51 52 53 54 55 56 57 58 59 60 61

KN605803 KN603175 KN605817 496953 425075 425076 425071 K20464 496861 204220 495301

Bolt, Hex Flange Washer, Lock Bolt, Hex Flange Clamp, Hose Safety Plate Bolt, Stacking Cover Plate Bolt, Hex Clamp, Accumulator Accumulator Fitting

8 8 8 6 1 2 2 4 1 1 1

CATALOG B428

-- 5 -- 13 --

R/01--01

PARTS INDEX

CONTENTS

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R/01--01

-- 5 -- 14 --

CATALOG B428

PARTS INDEX

CONTENTS

SECTION 6 ENGINE, MOUNTINGS & MISC. DESCRIPTION

PAGE

ENGINE & MOUNTINGS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6--2 WATER TEMP. SENDER & MISC. ENGINE COMPONENTS . . . . . . . . . . . . . . . . . . . 6--3 STARTER MOTOR & ENGINE FAN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6--4

CATALOG B428

-- 6 -- 1 --

R/01--01

PARTS INDEX

CONTENTS

ENGINE & MOUNTINGS 1, 2 & 3 see below

4

13

496837 REL

12 Items 7 -- 11 7 8

15

6

13

14

12

5 9 16

10

Apply Loctite 542 on bolt threads.

11 9

APPLY LIGHT GREASE TO EASE INSTALLATION

ITEM

PART NUMBER

DESCRIPTION

QTY

MODEL

1a 1b

496841 496843

Cat 4.2L Engine, Complete Perkins 4.2L Engine, Complete

1 1

Build No.: 191--5836 Build No.: AR36967

2 3 4 5a 5b

496325 496816 -- -- -- -496590 496589

Alternator, Magnetti Fan Belt Water outlet (see next page) Engine Bracket, LH Engine Bracket, RH

1 1 1 1 1

All

6 7 8 9 10

493490 K45840 K44744 424193 424194

Bracket, Flywheel Housing Bolt, Hex Washer, Flat Washer, Flat Rubber Mount

2 4 4 8 4

11 12 13 14 15 16

K34981 KN605815 KN630360 496586 K20510 K34809

Nut, Hex Lock Bolt, Hex Washer, Lock Mount, Engine/Trans.

Bolt, Hex Washer, Lock

4 14 14 2 4 4

For engine components not found in this section, contact your nearest Perkins or Caterpillar Dealers.

R/01--01

-- 6 -- 2 --

CATALOG B428

PARTS INDEX

CONTENTS

WATER TEMP. SENDER & MISC. ENGINE COMPONENTS APPLY LOCTITE TEFLON 30534

5

1 2 CYLINDER HEAD (REF.)

4

6

17 3

11 14

10

7

12

8

11

13 15

20

21

9 19 16

18

ITEM

PART NUMBER

DESCRIPTION

QTY

MODEL

1 2 3* 4* 5* 6* 7* 8*

543672 5642 133755 495895 495896 495897 495898 495911

Sender, Water Temp (Cat/Perkins) Seal, Sender Oil Filter, Engine Filter Head, Oil Gasket, Oil Filter Head Dipstick (approx. 12 3/4” long) Tube (approx. 12 3/4” long) Tube Kit (approx. 25” long)

1 1 1 1 1 1 1 1

All

9* 10* 11 12* 13* 14*

561386 107353 -- -- -- -495900 495901 495902

Fuel Lift Pump Kit, Fuel Lift Pump Filter, Fuel Filter Head Bolt Nut

1 1 1 1 2 2

15* 16* 17* 18* 19* 20* 21*

495903 495904 -- -- -- -495905 495906 495907 495908

Bracket Bolt Filter Head w/Filter Water Outlet Bolt Bolt Plug

1 2 1 1 2 2 1

see pg. 5, Filter Chart

* Part No’s for Perkins Engines only. For all other engine components, please contact your nearest Perkins or Caterpillar Dealers.

CATALOG B428

-- 6 -- 3 --

R/01--01

PARTS INDEX

CONTENTS

STARTER MOTOR & ENGINE FAN 1 2

6

4 5

3

7

8 9

APPLY LOCTITE 242

ITEM

PART NUMBER

DESCRIPTION

QTY

MODEL

1

496326

Starter Motor (Magnetti)

1

All

2 3 4 5

(contact dealer) (contact dealer) (contact dealer) 496332

Stud Nut Washer Solenoid (Magnetti)

3 3 3 1

6 7 8 9

494743 493935 KN630173 KN600215

Fan Spacer Washer, Lock Bolt, Hex

1 1 4 4

For engine components not found in this section, contact your nearest Perkins or Caterpillar Dealers.

R/01--01

-- 6 -- 4 --

CATALOG B428

PARTS INDEX

CONTENTS

SECTION 7 ENGINE COOLING SYSTEM DESCRIPTION

PAGE

ENGINE & HYDRAULIC OIL COOLING SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . 7--2

CATALOG B428

-- 7 -- 1 --

R/01--01

PARTS INDEX

CONTENTS

ENGINE & HYDRAULICS COOLING SYSTEM 4”

8 APPLY LOCTITE TEFLON 30534

3

10

APPLY LIGHT GREASE

1

20

5

2

19

6

APPLY LOCTITE 242

7

14

4

21 22

9

4” 15 16 17 18

12

11 10

13

ITEM 1 2 3 4

PART NUMBER 492588 423943 496084 496085

DESCRIPTION Radiator, Complete Cap, Radiator Bracket, Left Radiator Bracket, Right Radiator

QTY 1 1 1 1

5 6 7 8*

K44728 K34807 K20388 493728

Washer, Flat Washer, Lock Bolt, Hex Hose, Upper

8 8 8 1

9* 10 11 12

493729 B2236--8 492601 R19872--12

Hose, Lower Clamp, Hose Fitting Cap

1 A/R 2 2

MODEL All

* Cut to fit (as pictured above). Trim, but do not remove the coiled wire provided inside the hose.

R/01--01

-- 7 -- 2 --

CATALOG B428

PARTS INDEX

CONTENTS

ITEM

PART NUMBER

DESCRIPTION

QTY

MODEL

13 14 15 16 17

493627 495841 496702 494496 K34656

Tank, Lower (included w/ Item 1) Shroud, Fan (included w/ Item 1) Bracket, Oil Cooler Oil Cooler Nut, Hex w/ Star Washer

1 1 2 1 4

(soldering required)

18 19 20 21 22

K54089SS K20348SS K34807 K44728 K33799

Screw, Phillips Bolt, Hex Washer, Lock Washer, Flat Nut, Hex

4 4 8 8 8

CATALOG B428

-- 7 -- 3 --

R/01--01

PARTS INDEX

CONTENTS

THIS PAGE LEFT BLANK INTENTIONALLY

R/01--01

-- 7 -- 4 --

CATALOG B428

PARTS INDEX

CONTENTS

SECTION 8 FUEL SYSTEM, AIR INTAKE & EXHAUST SYSTEM

DESCRIPTION

PAGE

FUEL TANK, PUMP & FILTERING SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8--2 AIR FILTER & PRE--CLEANER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8--4 EXHAUST SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8--6 INJECTION PUMP & PLUMBLING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8--7

CATALOG B428

-- 8 -- 1 --

R/01--01

PARTS INDEX

CONTENTS

FUEL TANK, PUMP & FILTERING SYSTEM APPLY LOCTITE TEFLON 30534

496820 A

1A 22A

34

33

30

32 31

29

28

27

14A

1B 26 25 24 23

3 2

3

2

4

4

6 5

22B 11

21 20

19 18 17 16

R/01--01

10

26 25 32

9 12

15

14B

13

35 36 See Section 6

-- 8 -- 2 --

8 37

CATALOG B428

PARTS INDEX

CONTENTS

ITEM

PART NUMBER

DESCRIPTION

QTY

MODEL

1A* 1B** 2 3 4 5 6

496776 424760 B103A1 B116A1--1 B2236--11 425320 K87550

Fuel Tank Assembly Fuel Tank Assembly Elbow, Street Fitting Clamp, Hose Hose, Return Adapter

1 1 2 2 6 1 1

As Noted As Noted All

8 9 10 11 12 13

494171 425335 425321 455566 425319 422647

Fuel Filter (w/ drain) Tube Assembly Hose Connector Hose, Suction Tube Assembly

1 1 1 2 1 1

Caterpillar All

14A* 14B** 15 16 17 18

421221 425723 B114A2 K34670 K34808 K44732

Tap & Strainer Assembly Tap & Strainer Assembly Plug, Drain Nut, Hex Washer, Lock Washer, Flat

1 1 1 4 4 8

19 20 21 22A* 22B** 23 24

K304762 206302 424835 425501 B169 B1290 424836

Bolt, Hex 4 Seal, Filler Neck 1 Fuel Filter Assembly 1 Fuel Cap 1 Fuel Cap 1 Fuel Sender, Kit w/gasket & screws 1 Fuel Sender Cover 1

25 26 27 28 29

K34807 K20388 424780 K55804 K20468

Washer, Lock Bolt, Hex Step, Weldment Nut, Lock Bolt, Hex

2 8 1 3 3

30 30 31 32 33

425503 425502 K20388 K44728 K34807

Extension, Fender (L.H. shown) Extension, Fender (R.H. opposite) Bolt Washer Washer, Lock

1 1 5 7 5

34 35 36 37

K33799 K20311 K34806 425334

Nut, Hex Bolt, Hex Washer, Lock Bracket, Fuel Filter

5 2 2 1

* Item used on S/N’s: M230H0526 & --0527, M230H7251 & above. ** Item used on S/N’s: M230H0480 thru M230H0499.

CATALOG B428

-- 8 -- 3 --

R/01--01

PARTS INDEX

CONTENTS

AIR FILTER AND PRE--CLEANER 496925 REL

22

21

2

1

23 22

3A 3B 4 5

12 11 10 9

4 7 8

16

6 4

17

14 18

15

13 19 20

R/01--01

-- 8 -- 4 --

CATALOG B428

PARTS INDEX

CONTENTS

ITEM

PART NUMBER

DESCRIPTION

QTY

MODEL

1* 2* 3A** 3B** 4 5* 6

496965 496989 496879 Z5040--5 496863 496968 B7579

Air Cleaner Assembly Pre--cleaner, Air Intake Mount, Pre--cleaner Hose, 3” Clamp, 3 1/2” Hose Sensor, Vacuum Hose, Intake

1 1 1 1 5 1 1

All (except as noted)

7* 8 9 10 11 12

-- -- -- -496703 K20384 K44719 K34805 K33795

Clamp, Air Filter Housing Bracket, Air Filter Mounting Bolt, Hex Washer, Flat Washer, Lock Nut, Hex

1 1 2 2 2 2

13 14 15 16* 17* 18*

K20348 K34807 K44728 -- -- -- -496967 496966

Bolt, Hex Washer, Lock Washer, Flat Housing, Filter Filter, Safety Filter, Primary

2 2 2 1 1 1

19* 20* 21*** 22*** 23***

-- -- -- -496990 Z5035--24 B2236--17 496810

Cap, Filter Housing Evacuator Hose, 3” Air Intake Hose Clamp, 3” Wire Tye

1 1 1 2 1

* Item 1 includes Items 2, 5, 7, and 16--20. ** All S/N’s except M230H0480 thru M230H0499. *** S/N’s: M230H0480 thru M230H0499 only.

CATALOG B428

-- 8 -- 5 --

R/01--01

PARTS INDEX

CONTENTS

EXHAUST SYSTEM

1 SEE YOUR ENGINE DEALERSHIP 3

2

4

2

ITEM

PART NUMBER

DESCRIPTION

QTY

MODEL

1 2 3 4

423562 424983 423625 496706

Muffler Clamp Clamp, 2 1/2” Exhaust Pipe

1 2 1 1

All

R/01--01

-- 8 -- 6 --

CATALOG B428

PARTS INDEX

CONTENTS

INJECTION PUMP & PLUMBING

See your Engine Dealer

1

APPLY LOCTITE TEFLON 30534

ITEM

PART NUMBER

DESCRIPTION

QTY

MODEL

1

109757

Fuel Solenoid

1

Perkins Diesel

CATALOG B428

-- 8 -- 7 --

R/01--01

PARTS INDEX

CONTENTS

THIS PAGE LEFT BLANK INTENTIONALLY

R/01--01

-- 8 -- 8 --

CATALOG B428

PARTS INDEX

CONTENTS

SECTION 9 HYDRAULIC SYSTEM (LESS STEERING SYSTEM) DESCRIPTION

PAGE

EARLY HYDRAULIC SYSTEM (TANK, PUMP & VALVES) . . . . . . . . . . . . . . . . . . . . 9--2 CURRENT HYDRAULIC OIL TANK ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9--6 CURRENT HYDRAULIC TANK & PUMP INSTALLATION . . . . . . . . . . . . . . . . . . . . . 9--8 TILT & SIDE SHIFT CYLINDER SYSTEMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9--10 TILT & SIDE SHIFT CYLINDER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9--12 HYDRAULIC RETURN LINE, 4800 MAST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9--14 HYDRAULIC CONTROL VALVE, KITS & LEVERS . . . . . . . . . . . . . . . . . . . . . . . . . . . 9--15 CONTROL VALVE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9--16 MAST CAPACITY CHART . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9--20

CATALOG B428

-- 9 -- 1 --

R/01--01

PARTS INDEX

CONTENTS

EARLY HYDRAULIC SYSTEM (TANK, PUMP & VALVES) S/N’S: M230H0480 THRU M230H0499 ONLY NO DWG

2

5A

1

11 12 13 14

10

3 4

16 17 18

6 19 20

7 8

15

21

23

24

25

22 49

22

34

48

9

50

46 33 42 35

40 39

41

37

BOLT PATTERN FOR HYDRAULIC PUMP TO ENGINE

30

51, 52

28

38

29

FOR STEERING CONNECTIONS TO HYDRAULIC PUMP, SEE ”STEERING SYSTEM”

54 55 APPLY LIGHT GREASE

53

R/01--01

26, 27

44

36

31

47

43

36

32

23

45

APPLY LOCTITE TEFLON 30534

-- 9 -- 2 --

CATALOG B428

PARTS INDEX

CONTENTS

ITEM

PART NUMBER

DESCRIPTION

QTY

MODEL

1 2 3 4 5A 5B

493724 424780 K20468 K55804 425502 425503

Tank Weldment Step Weldment Bolt, Hex Nut, Hex--Lock Extension, Fender R.H. (Shown) Extension, Fender L.H. (Opposite)

1 1 3 3 1 1

Early Models Only

6 7 8 9 10 11 12

K33799 K34807 K44728 K20388 424367 425501 424756

Nut, Hex Washer, Lock Washer, Flat Bolt, Hex Gauge, Sight Cap, Hydraulic Reservoir Filler Tube

5 5 5 5 1 1 1

13 14 15 16 17 18

K34807 K20348 197930 B114A2 K304762 K44732

Washer, Lock Bolt, Hex Gasket Plug (top & bottom) Bolt, Hex Washer, Flat

4 4 1 2 4 8

19 20 21 22 23 24

K34808 K34670 424764 B101A12 KHI--2424 455200

Washer, Lock Nut, Hex Filter, Suction Elbow Insert, Beaded Clamp, Hose

4 4 2 2 2 2

25 26 27 28 29 30

496951 496829 496830 496828 496849 425491

Hose Fitting, Intake Flange Kit Adapter, Hose Hose Assembly Clamp

1 1 1 1 1 2

31 32 33 34 35 36

425492 K45518 R19452--7 B1585--3 KOMC1216--90 425394

Plate Bolt, Hex Fitting Control Valves (4 spool) Fitting, Beaded Clamp, Hose

1 2 1 1 1 2

CATALOG B428

-- 9 -- 3 --

R/01--01

PARTS INDEX

CONTENTS

THIS PAGE LEFT BLANK INTENTIONALLY

R/01--01

-- 9 -- 4 --

CATALOG B428

PARTS INDEX

CONTENTS

ITEM

PART NUMBER

DESCRIPTION

QTY

MODEL

37 38 39 40 41 42

425158 KHI1616 B109A90 424921 B116A10--2 K20346

Hose Nipple Bushing, Pipe Tee (NPT) Nipple Bolt, Hex

1 1 1 1 1 4

All

43 44A 44B 45 46 47 48

K34806 422140 422141 496083 455200 425159 B107A12

Washer, Lock Filter, w/ Bracket Filter Check Valve Clamp, Hose Hose Assembly Tee

4 1 1 1 2 1 2

49 50 51 52 53 54 55

425497 496685 KN605787 42325 474011 473986 73191

Sender, Temperature Pump, Hydraulic Bolt Washer Bolt Bolt Plug, Set Screw

1 1 3 3 1 1 1

CATALOG B428

-- 9 -- 5 --

R/01--01

PARTS INDEX

CONTENTS

CURRENT HYDRAULIC OIL TANK ASSEMBLY S/N’S: M230H0526, M230H0527, M230H7251 & ABOVE 496804 B

21 9A

3 10

4

15

21

6*

16

12 13 5

22

23

2

14

19 7**

11 8

18

24 25 1

20 26 APPLY LIGHT GREASE

22 17

APPLY THREAD SEALANT

* DISCARD RETAINER WASHER PRIOR TO INSTALLATION. ** S/N’S: M230H0526 & --0527 REQUIRE ADDITIONAL BUSHING 496937 WITH ITEM 7.

R/01--01

-- 9 -- 6 --

CATALOG B428

PARTS INDEX

CONTENTS

ITEM

PART NUMBER

DESCRIPTION

QTY

MODEL

1 2 3 4 5 6

496801 496794 221172 425501 424367 493940--13

Tank Weldment Filler/Filter Weldment Filter Housing, includes Filter Cap, Filler Gauge, Sight Adapter, M33/16JIC

1 1 1 1 1 1

Current Models

7 8 9A 9B 10 11 12

K2--12 496083 425502 425503 424780 496802 K20389

Adapter, 12NPT/12JIC Check Valve Extension, Fender R.H. (Shown) Extension, Fender L.H. (Opposite) Step Weldment Gasket Bolt, Hex

1 1 1 1 1 1 6

13 14 15 16 17 18

K34807 K44728 K304648 K34806 B114A2 424764

Washer, Lock Washer, Flat Bolt, Hex Washer, Lock Plug Strainer, Suction

6 6 3 3 1 1

19 20 21 22 23 24

R8540--6 425497 K20468 K55804 K44728 K34807

Adapter, 14NPT/ 3/8 Switch, 2000F Bolt, Hex Nut, Hex--Lock Washer, Flat Washer, Lock

1 1 3 3 5 5

25 26

K33799 K20388

Nut, Hex Bolt, Hex

5 5

CATALOG B428

-- 9 -- 7 --

R/01--01

PARTS INDEX

CONTENTS

CURRENT HYDRAULIC TANK & PUMP INSTALLATION S/N’S: M230H0526, M230H0527, M230H7251 & ABOVE OIL COOLER (REF) SEE “ENGINE COOLING SYSTEM”

496952 REL

13

15

14 1 27

16 17 18 9

7

19

8

6 5 4

10 2

3 FOR STEERING CONNECTIONS SEE ”STEERING SYSTEMS”

11

12

HOSE TERMINATION TABLE: 22 21

20

BOLT PATTERN FOR HYDRAULIC PUMP TO ENGINE

23, 24

ITEM NO 5 .........

11 . . . . . . . .

12 . . . . . . . .

13 . . . . . . . .

END 1 PUMP SUCTION . . . .

PUMP EF . . . . . . . . . .

COOLER IN . . . . . . . .

COOLER OUT . . . . . .

END 2 TANK VALVE P VALVE T FILTER IN

23, 24 APPLY LOCTITE 242 BLUE

26

APPLY LIGHT GREASE

25

R/01--01

PART NO 496951 . . . .

496849 . . . .

496948 . . . .

496949 . . . .

APPLY THREAD SEALANT

-- 9 -- 8 --

CATALOG B428

PARTS INDEX

CONTENTS

ITEM

PART NUMBER

DESCRIPTION

QTY

MODEL

1 2 3 4 5 6

496801 B101A12 KHI2424 455200 496951 496828

Tank, Hydraulic Elbow, 900 Bushing Clamp, Hose Hose Adapter

1 1 1 2 1 1

Current

7 8 9 10 11 12

496829 496830 K62--12 R19452--7 496849 496948

Fitting Flange Kit Adapter Adapter Hose Assembly Hose Assembly

1 1 1 1 1 1

13 14 15 16 17 18

496949 K6--12--16 496959 K304762 K44732 K34808

Hose Assembly Adapter Manifold Bolt, Hex Washer, Flat Washer, Lock

1 2 1 4 8 4

19 20 21 22 23 24

K34670 R19452--1 R19452--8 K300858 KN605787 42325

Nut, Hex Clamp, Hose Mounting Plate Bolt, Hex Bolt Washer

4 2 1 2 4 4

25 26 27

474011 73191 496685

Bolt Set Screw, Plug Pump, Hydraulic

1 1 1

CATALOG B428

-- 9 -- 9 --

R/01--01

PARTS INDEX

CONTENTS

EARLY TILT & SIDE SHIFT CYLINDER SYSTEMS S/N’S: M230H0480 THRU M230H0499 ONLY (CURRENT HOSE ASSEMBLIES NOT YET RELEASED) 10 9

4 3

1

2b

7

6

426522

11

8

12

4

13

3 2a

21 5

19

22

47

23

20

27 28 2 PLCS

29 25 26

32

31 30

45

24 29 33

16

37 35

43

46

44

34

41 42

14 15 16 17 18

38

36

40

TO MAST HYDRAULIC SYSTEM

APPLY LOCTITE 242 APPLY ANTI--SEIZE LUBE APPLY LOCTITE TEFLON 30534

R/01--01

-- 9 -- 10 --

CATALOG B428

PARTS INDEX

CONTENTS

ITEM

PART NUMBER

DESCRIPTION

QTY

MODEL

1 2a 2b 3 4 5 6

B5505--1 B6215 424890 K34807 K20348 R18147--3 425146

Tilt Cylinder Assembly Pin, Tilt Pin, Tilt Washer, Lock Bolt, Hex Adapter Hose Assembly

2 2 2 2 2 4 1

Early Models Only

7 8 9 10 11 12

425147 425069 425074 K20427 R19831--2 425145

Hose Assembly Clamp, Half Cover Plate Bolt, Hex Tee Fitting Hose Assembly

1 4 2 2 2 1

13 14 15 16 17 18

425144 K20464 425071 425065 425076 425075

Hose Assembly Bolt, Hex Cover Plate Clamp, Half Bolt, Stacking Lock--Plate

1 4 2 8 4 2

19 20 21 22 23 24

R19822--2 425156 425155 B1585--3 R18147--3 425152

Adapter Hose Assembly Hose Assembly Valve Assembly Adapter Hose Assembly

2 1 1 1 3 1

25 26 27 28 29 30

R18147--3 B6140 K20348 K34807 B5425 425153

Adapter Side Shift Cylinder Bolt, Hex Washer, Lock Pin, Tilt Cylinder Hose Assembly

2 1 2 2 2 1

31 32 33 34 35 36

R19452--6 R19452--1 496851 425188 B7822 496850

Fitting Fitting Hose Assembly Weldment, Fitting Quick Disconnect Hose Assembly

3 1 1 1 1 1

37 38 40 41 42

495301 204220 425162 K300858 425073

Fitting Accumulator Hose Assembly Bolt, Hex Cover Plate

1 1 1 2 1

43 44 45 46 47

425068 425064 425070 K20520 495926

Clamp, Half Clamp, Half Plate Bolt, Hex Bracket, Bulkhead

2 2 1 1 1

CATALOG B428

-- 9 -- 11 --

(4 Spool)

R/01--01

PARTS INDEX

CONTENTS

TILT & SIDE SHIFT CYLINDER ASSEMBLY

1 12

9 10* 11 10*

4*

2 7* 8*

5*

6*

3

15 13

NOTE: APPLY HYDRAULIC FLUID TO INTERNAL COMPONENTS DURING ASSEMBLY.

R/01--01

14

-- 9 -- 12 --

CATALOG B428

PARTS INDEX

CONTENTS

ITEM

PART NUMBER

DESCRIPTION

QTY

MODEL

B5505--1 B6140--1

Tilt Cylinder Assembly Side Shift Cylinder Assembly

2 1

200/150 Tilt All

1 1

B6875--1 B6875--4

Barrel, Tilt Cylinder Barrel, Side Shift Cylinder

1 1

200/150 Tilt All

2 2

B5506--1 B5506--4

Rod, Tilt Cylinder Rod, Side Shift Cylinder

1 1

200/150 Tilt All

3 4* 5* 6* 7* 8*

B1655--2 -- -- -- --- -- -- --- -- -- --- -- -- --- -- -- --

Head O--Ring O--Ring Back--up Ring Seal, Rod Wiper

1 1 1 1 1 1

All

9 10* 11 12 13 14 15

B5512 -- -- -- -B5511 B1655--10 K71B1394 B5515 B1655--13

Lock Nut Seal, Piston Piston Lock Wire Jam Nut Rod End Assembly Seal Kit

1 2 1 1 1 1 1

* Items included in Seal Kit B1655--13 (Item 15).

CATALOG B428

-- 9 -- 13 --

R/01--01

PARTS INDEX

CONTENTS

HYDRAULIC RETURN LINE, 4800 MAST

K4800 MAST LIFT CYLINDER (REF)

EARLY HYDRAULIC TANK (REF)

2 3

2

4 1

CURRENT HYDRAULIC TANK (REF)

2 APPLY TEFLON TAPE

ITEM

PART NUMBER

DESCRIPTION

QTY

MODEL

1 2

426191 B2236--1

Hose, Return Clamp, Hose

1 2

All, as noted

3 4

R8540--6 B109A32

Fitting Reducer

1 1

R/01--01

-- 9 -- 14 --

CATALOG B428

PARTS INDEX

CONTENTS

HYDRAULIC CONTROL VALVE, KITS & LEVERS 7 DASH (REF)

8

1 9

2 11

10 12

14

13 15 16

4 3

5

APPLY LOCTITE 242

6

APPLY ANTI--SEIZE LUBRICANT

ITEM

PART NUMBER

DESCRIPTION

QTY

MODEL

495117*

Kit, 4 Spool to 5 Spool Valve

1

All

1 1

B1585--3 B1585--4

Valve Assembly (Gresen) Valve Assembly (Gresen)

1 1

(4 Spool) (5 Spool)

2 3 4 5 6

424925 K45526 K34806 K34806SS K304648SS

Plate, Weldment Bolt, Hex Washer, Lock Washer, Lock Bolt, Hex

1 3 3 4 4

(4 & 5 Spool)

7 8 9 10 11 12

M100A1 424929 K33942 424927 B5173 B7251

Knob Lever Nut, Jam Handle, Mounting Handle, Hub Valve Shaft, Control Valve (4 & 5 Spool)

A/R A/R A/R A/R A/R 1

13 14 15 16

K72044 B6512 B6511 B6251

Pin, Cotter Rubber Sheet Plate, Boot Cap

A/R 1 1 1

* Add this Kit to the existing 4 Spool Valve (Item 1, B1585--4), all hardware and additional Lever included.

CATALOG B428

-- 9 -- 15 --

R/01--01

PARTS INDEX CONTENTS

-- 9 -- 16 --

HYDRAULIC CONTROL VALVE ASSEMBLY

R/01--01

CATALOG B428

PARTS INDEX

CONTENTS

ITEM

PART NUMBER

DESCRIPTION

QTY

MODEL

1 2 3 4* 5* 6*

B1586 B1593 B1596 Ref Ref B1592--

1 1 1 1 1 1

All

7* 8* 9* 10* 11* 12

B1592--47 Ref Ref Ref Ref B1592--38

Inlet Section (Includes Items 2 & 3) Body Main Relief Valve, Complete Cap O--Ring Spring (See Capacity Chart, pg --9--18--) Shim Ring, Piston Body and Piston Assembly Ring, Back Up Seal Nut

A/R 1 1 1 1 6

13 14 15 16 17 18

B1587 B1592--56 B1592--25 B1592--17 K021 K019

Spool Assembly, 3 Way Lift Cyl. Seal Kit Wiper, Rod Seal, Quad.

Sectional Seal, Exhaust, .937 Dia. Sectional Seal, Pressure, .801 Dia.

1 1 1 1 2 2

Includes Items 14 -- 37 Includes Items 15 -- 23

19 20 21 22 23 24

-- -- -- -B1592--8 B1592--7 -- -- -- -B1592--4 B1592--50

2 2 2 4 2 1

Included w/ Item 14

25 26 27 28 29 30

B1592--10 B1592--21 B1592--6 B1592--3 B1592--20 B1592--12

O--Ring Ring, Back Up O--Ring Ring, Back Up O--Ring Body and Spool Assembly (Not Serviced) Plug Plug Spring Plug Bracket, Handle Collar, Stop

See Note Below

Included w/ Item 14 Order B1587

2 1 1 1 1 2

* Shimmed Style Relief Valve includes Items 4 -- 11. To specify the proper Part Number for Item 6 (Spring), refer to the Capacity Chart pg. --9--18--. Use Item 7 (Shim) as required for proper Capacity Adjustment.

NOTE: B1596 is a new adjustable style Main Relief Valve, it replaces the Early Shimmed Style pictured. It uses Seal Kit B1592--112.

CATALOG B428

-- 9 -- 17 --

R/01--01

PARTS INDEX

CONTENTS

ITEM

PART NUMBER

DESCRIPTION

QTY

MODEL

31 32 33 34 35 36

B1592--11 -- -- -- -B1592--65 B1592--16 B1592--13 B1592--14

Spring

1

All

Collar Washer, Lock Screw Cover

1 1 1 1

37 38 39 40 41 42

B1592--15 K910 K64--10 B1584 B1592--56 B1592--25

Screw O--Ring Plug Spool Assembly, 4 Way Tilt Cyl. Seal Kit Wiper, Rod

4 1 1 1 1 1

43 44 45 46 47 48

B1592--17 K021 K019 -- -- -- -B1592--8 B1592--7

Seal, Quad Seal, Sectional Exhaust .937 Dia. Seal, Sectional Pressure .801 Dia. O--Ring Ring, Back Up O--Ring

1 2 2 2 2 2

49 50 51 52 53 54

-- -- -- -B1592--4 B1592--55 B1592--20 B1592--3 B1592--6

Ring, Back Up 4 O--Ring 2 Body & Spool Assy (Not Serviced) 1 Bracket, Handle 1 Plug 2 Spring 2

55 56 57 58 59 60

B1592--67 B1592--68 B1592--66 B1592--12 B1592--11 B1592--65

Retainer, Ball Ball Body, Check Collar, Stop Spring Collar

2 2 2 2 1 1

61 62 63 64 65 66 67

B1592--16 B1592--13 B1592--14 B1592--15 -- -- -- -B1588 B1592--56

Washer, Lock Screw Cover Screw

1 1 1 4

R/01--01

Spool Assy, 4Way Side Shift & Acc.1 Seal Kit A/R

-- 9 -- 18 --

Includes Item 38 Includes Items 42 -- 65 Includes Items 42 -- 50

Included w/ Item 41

Included w/ Item 41 Order B1584

Includes Items 68 -- 89 Includes Items 68 -- 76

CATALOG B428

PARTS INDEX

CONTENTS

ITEM

PART NUMBER

DESCRIPTION

QTY

MODEL

68 69 70 71 72

B1592--25 B1592--17 K021 K019 -- -- -- --

Wiper, Rod Seal, Quad Seal, Sectional Exhaust .937 Dia. Seal, Sectional Pressure .801 Dia. O--Ring

1 2 2 2 2

All

73 74 75 76 77 78

B1592--8 B1592--7 -- -- -- -B1592--4 B1592--55 B1592--20

Ring, Back Up O--Ring Ring, Back Up O--Ring Body & Spool Assy (Not Serviced) Bracket, Handle

2 2 4 2 1 1

79 80 81 82 83 84

B1592--12 B1592--11 -- -- -- -B1592--65 B1592--16 B1592--13

Collar, Stop Spring

2 1

Collar, Spool Washer, Lock Screw

1 1 1

85 86 87 88 89 90 90

B1592--14 B1592--15 B1592--10 B1592--6 B1592--3 B1594 B1589

Cover Screw Plug Spring Plug Cover, End Std. Cover, End W / Power Beyond

1 4 2 2 2 1 1

91 92 93 94 95 96

B1592--48 B1592--49 B1592--60 B1592--63 B1592--64 B1592--62

Seal, Sectional Exhaust .937 Dia. Seal, Sectional Pressure .801 Dia. Plug Assy, Conversion Power Beyond Seal Ring, Back Up O--Ring

2 2 1 1 1 1

97 98 98 98 98 99

B1592--61 B1592--40 B1592--41 B1592--42 B1592--43 B1592--76

Sleeve, Power Beyond Stud, 2 Spool Stud, 3 Spool Stud, 4 Spool Stud, 5 Spool Retainer, Plate Washer

1 3 3 3 3 2

100 101

B1592--75 K210

Washer, Back Up Seal, O--Ring

2 2

CATALOG B428

-- 9 -- 19 --

Included w/ Item 67

Included w/ Item 67 Order B1588

Includes Items 91 & 92 Includes Items 91 & 92

Includes Items 94 & 97

R/01--01

PARTS INDEX

CONTENTS

MAST CAPACITY CHART MAST SERIES K5300 K5300 K5300 K4800 K4700

TEST WEIGHT 6000 5000 4000 3600* 6000

PRESSURE SETTING 2050 1800 1500 2100 2100

K4700 K4700 K4500 K4300

5000 4000 6000 3600*

1800 1500 1900 1975

K4000 K3600 K3500

8000 10000 8000

1950 1850** 1850

K2300 K2100

5000 5000

1600 1600

K2100 K1400

4000 4500

1350 2200

ITEM 6 B1592--100 N/A B1592--30 N/A N/A N/A B1592--30 N/A B1592--36 B1592--36 N/A N/A B1592--30 B1592--30 B1592--30 N/A

* 48” Load Center, all others are 24” Load Centers. ** Set the Main Relief Valve (Item 3, page 9 -- 15) to 2200 psi, then add Relief Valve 425515 (Item 14, page 9 -- 13) to the Lift Port. Re--check Lift Pressure.

R/01--01

-- 9 -- 20 --

CATALOG B428

PARTS INDEX

CONTENTS

SECTION 10 ELECTRICAL SYSTEMS DESCRIPTION

QTY

HEAD LIGHTS & TAILLIGHTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10--2 BATTERY & CABLES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10--3 INSTRUMENT PANEL ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10--4 INSTRUMENT PANEL & WARNING LIGHTS INSTALLATION . . . . . . . . . . . . . . . . . 10--6 TACHOMETER (OPTIONAL) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10--7 BACK--UP ALARM AND ROTATING BEACON . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10--8 FORWARD/REVERSE LEVER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10--9 WIRING SCHEMATIC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10--11 WIRING HARNESS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10--12

CATALOG B428

-- 10 -- 1 --

R/01--01

PARTS INDEX

CONTENTS

HEADLIGHTS & TAILLIGHTS

RIGHT FRONT FENDER (REF)

1

2

3

5

4

3

RIGHT REAR FENDER (POULTRY, REF)

2

ITEM

PART NUMBER

DESCRIPTION

QTY

MODEL

1 2 3 4 5

496680 B1335 B3344 424178 424175

Light Cover, Front Light, Red Poultry w/ Hdwr Light, White w/ Hdwr Light Cover, Rear Light Assembly, Rear

2 4 4 2 2

All

R/01--01

-- 10 -- 2 --

CATALOG B428

PARTS INDEX

CONTENTS

BATTERY & CABLES 496686 B

2

1

3 STARTER (REF)

4

6, 7, 8

5

ITEM

PART NUMBER

DESCRIPTION

QTY

MODEL

1 2 3 4

purchase locally 425022 425023 496684

Battery, Diesel Cable, Battery (+) Cable, Battery (--) Bracket, Battery

1 1 1 1

All

5 6 7 8

496825 448850 K34806 K33797

Mat, Battery Cable, Starter Ground Washer, Lock Nut, HeX

1 1 1 1

CATALOG B428

-- 10 -- 3 --

Cable to Frame Cable to Frame

R/01--01

PARTS INDEX

CONTENTS

INSTRUMENT PANEL ASSEMBLY 495295 A

18

1

2, 3, 4, 5 & 6 7

8

12 13 12 13 12

9 10 11

12

14

15 [ADD EXTRA RELAY (K7) FOR POULTRY TRUCKS]

16”

16 17

R/01--01

-- 10 -- 4 --

CATALOG B428

PARTS INDEX

CONTENTS

ITEM

PART NUMBER

DESCRIPTION

QTY

MODEL

495295

Instrument Panel Assembly

1

All

1 2 3 4 5

494897 495325 495326 495327 K34052

Panel 5 Circuit Light Bar Indicator Overlay (Symbols) Plexiglass Cover Nut

1 1 1 1 3

6 7 8 9 10

K34778 495324 495323 495328 495329

Lock Washer Fuel Gauge Hour Meter Glow Plug Rocker Switch 4WD Rocker Switch

2 1 1 1 1

11 12 13 14 15

495322 495330 495352 495378 494946

Ignition Switch w/ 2 Keys Circuit Breaker, 20 Amp Circuit Breaker, 10 Amp Relay Base Relay

1 4 2 3 2

16 17 18

495353 495354 Z4181

Connector, Female (less pins) Connector, Male (less pins) Seal

1 1 33”

CATALOG B428

-- 10 -- 5 --

trim to fit

R/01--01

PARTS INDEX

CONTENTS

INSTRUMENT PANEL & WARNING LIGHTS INSTALLATION 496164 A

1 4

2

3

ITEM

PART NUMBER

DESCRIPTION

QTY

MODEL

1 2 3 4

495295 K52915 425496 496167

Instrument Panel Screw Alarm, Warning Decal, Alarm

1 4 3 1

All

R/01--01

-- 10 -- 6 --

CATALOG B428

PARTS INDEX

CONTENTS

TACHOMETER (OPTIONAL)

7 9

8

1 2

3

6 5 4

ITEM

PART NUMBER

DESCRIPTION

QTY

MODEL

1 2 3 4

424359 425514 424443 B194

Tach/Hourmeter Kit, Complete Tachometer only, less Hdwr Light Kit Connection, Bullet

1 1 1 4

All

5 6 7 8 9

Z4176 B3526 423308 B3103 B5764

Loom x 3” Grommet Gauge, Oil Temperature Eyelet Connector Light Kit

1 1 1 3 3

CATALOG B428

-- 10 -- 7 --

R/01--01

PARTS INDEX

CONTENTS

BACKUP ALARM, HORN, AND ROTATING BEACON (OPTIONAL, RED/AMBER) 1

2, 3 4 6

5

7 8

11 BEHIND DASH PANEL

9 12 10

13 RIGHT REAR FENDER

14

ITEM

PART NUMBER

DESCRIPTION

QTY

MODEL

1 1 2 3 4 5 6 7

B6006 B6046 Z4169 Z4000 B3698--2 K40919 B6891 K20386SS

Beacon, Amber w/ Hdwr Beacon, Red w/ Hdwr Loom x 110” Wire, Red x 110” Clamp Screw, Self--tapping Alarm, Backup Bolt, Hex

1 1 1 1 7 7 1 2

All

8 9 10 11 12 13 14

K44722 K34806 K33797 B7642 K20348SS K34807SS K33799SS

Washer, Flat Washer, Lock Nut, Hex Horn Bolt, Hex Washer, Lock Nut, Hex

2 2 2 1 1 1 1

R/01--01

-- 10 -- 8 --

CATALOG B428

PARTS INDEX

CONTENTS

FORWARD/REVERSE LEVER 3

495317 REL

1 2

ITEM

1 2 3

PART NUMBER

DESCRIPTION

QTY

MODEL

495317

Shifter Assembly, complete w/ Horn & Light Switch Lever, Shift Screw Clamp

1

All

495317--1 495317--3 495317--2

CATALOG B428

-- 10 -- 9 --

1 2 1

R/01--01

PARTS INDEX

CONTENTS

THIS PAGE LEFT BLANK INTENTIONALLY

R/01--01

-- 10 -- 10 --

CATALOG B428

PARTS INDEX

CONTENTS

M- SERIES 75” HYDROHAWK - WIRING SCHEMATIC 496672 (R/03--00)

NOTES: UNLESS OTHERWISE SPECIFIED 1. ALL CIRCUITS SHOWN DE--ENERGIZED. 2. TRANMISSION MUST BE IN NEUTRAL TO START ENGINE. 3. ALL VACANT CONNECTOR POSITIONS MUST BE PLUGGED. 4. DASHED TRACES ARE PANEL WIRES, SOLID TRACES ARE HARNESS WIRES. CONNECTOR: (1) -- 22X WEATHER PACK (2) -- 8X DEUTSCH (3) (4) (5) -- SEALED SOLENOID PLUGS (6) -- DELCO ALTERNATOR CONNECTOR WIRE COLOR CODE: BK = BLACK BL = BLUE BN = BROWN GN = GREEN ORG = ORANGE R = RED T = TAN V = VIOLET W = WHITE Y = YELLOW EXAMPLE . . . BL/BK = BLUE & BLACK STRIPE

495317

DS5 AXLE TEMP ALARM

W/BN

S14

AXLE TEMP SWITCH

R/01--01

-- 10 -- 11 --

CATALOG B428

PARTS INDEX

CONTENTS

M- SERIES 75” HYDROHAWK WIRING HARNESS 496673 (R/03--00)

NOTES: UNLESS SPECIFIED OTHERWISE 1. WIRE HARNESS PER ELECTRICAL SCHEMATIC KDM NO. 496673.

2. THIS HARNESS IS USED WITH PANEL KDM NO. 495295.

3. SOLID FILLED CONNECTOR SYMBOLS ARE INTERCONNECTED GROUNDS. 4. THE FINISHED HARNESS WIRE LENGTHS MUST MATCH THE LAYOUT BELOW. 5. EACH DIODE SPLICE IS TO BE SOLDERED WITH FOSIN-- CORE SOLDER AND INDIVIDUALLY HEAT-- SHRINK WRAPPED. THE ENTIRE SPLICE AREA IS TO BE HEAT--SHRINK WRAPPED.

CATALOG B428

-- 10 -- 12 --

R/01--01

PARTS INDEX

CONTENTS

SECTION 11 SHEET METAL, CAB, FRAME & COUNTER WEIGHT DESCRIPTION

PAGE

HOOD ASSEMBLY & INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11--2 REAR FENDERS, COVER PANELS & FIREWALL . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11--4 CAB, CAB MOUNTS, & SEAT INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11--6 FRAME, MAST SIDE--SHIFT MOUNTS & COUNTER WEIGHT . . . . . . . . . . . . . . . . . 11--8

CATALOG B428

-- 11 -- 1 --

R/01--01

PARTS INDEX

CONTENTS

HOOD ASSEMBLY & INSTALLATION

10

1

496876 REL

11R, 11L

12, 13

14, 13, 15

6, 7, 8, 9 2, 3, 4, 5

17 16

19 18

21, 22, 23, 24

20

R/01--01

-- 11 -- 2 --

CATALOG B428

PARTS INDEX

CONTENTS

ITEM

PART NUMBER

DESCRIPTION

QTY

MODEL

1 2 3 4 5 6

496873 424186 K36870SS K44722 K55691 421564

Weldment, Hood Handle, Grab Bolt, Stainless Washer, Flat Nut, Lock Hook

1 2 4 4 4 2

All

7 8 9 10 11R 11L 12

K20344SS K34805 K33795 Z4053--28.75 424879R 424879L K20348SS

Bolt, Stainless Washer, Lock Nut, Hex Trim Loc Hinge, RH (shown) Hinge, LH (not shown) Bolt, Stainless

4 4 4 1 1 1 4

13 14 15 16 17 18

K34807SS K20388SS K33799SS Z4117--55 Z4054--46.5 Z4053--48

Washer, Lock Bolt, Stainless Nut, Stainless Seal Strip Seal Strip Trim Loc

8 4 4 2 1 1

19 20 21 22 23 24

Z4053--7.75 Z4117--45 495994 495992 495993 K55691

Trim Loc Seal Strip Cylinder, Air Stud, Ball Clip Nut, Hex

2 1 1 2 2 2

CATALOG B428

-- 11 -- 3 --

R/01--01

PARTS INDEX

CONTENTS

REAR FENDERS, COVER PANELS & FIREWALL

496876 REL

26 1, 3, 4, 5

23, 24, 25 6, 8, 9, 10, 11

20, 21, 22

12, 13, 14, 15

7, 8, 9, 10, 11

2, 3, 4, 5

16, 17, 18, 19

R/01--01

-- 11 -- 4 --

CATALOG B428

PARTS INDEX

CONTENTS

ITEM

PART NUMBER

DESCRIPTION

QTY

MODEL

1 2 3 4 5 6

424768 496862 K20388 K34807 K44728 496931

Fender, RH Fender, LH Bolt, Hex Washer, Lock Washer, Flat Cover Panel, RH

1 1 10 10 10 1

All

7 8 9 10 11 12

496932 K20388 K44728 K34807 K33799 K304762

Cover Panel, LH Bolt, Hex Washer, Flat Washer, Lock Nut, Hex Bolt, Hex

1 6 6 6 6 4

13 14 15 16 17 18

K44732 K34808 K34670 421532 K20344SS K34805

Washer, Flat Washer, Lock Nut, Hex Latch Handle Bolt, Hex Washer, Lock

4 4 4 2 4 4

19 20 21 22 23 24

K33795 496719 K20348SS K34807SS 425863 K20388SS

Nut, Hex Panel, Cooler Tunnel Bolt, Hex Washer, Lock Firewall Bolt, Hex

4 1 2 2 1 4

25 26

K34807SS 426128

Washer, Lock Stand, Cab

4 1

CATALOG B428

-- 11 -- 5 --

R/01--01

PARTS INDEX

CONTENTS

CAB, CAB MOUNTS, & SEAT INSTALLATION 1A 1B

496926 A

16 (Brake Res. Cover), 17, 18, 19, 20, 21, 22

2 (Seat), 3, 4, 5

13 (Dash Cover Plate), 14, 15

6 (Seat Belt), 7, 8, 9, 10 11, 12 SEE SECTION 10

13A, 13B (Front Cowl), 14, 15

24 25

26

27 28 29

31

30

32 33 23

36 35

37 38

27 28 29

31

34

32 APPLY LOCTITE 542 RED

R/01--01

-- 11 -- 6 --

33

CATALOG B428

PARTS INDEX

CONTENTS

ITEM

PART NUMBER

DESCRIPTION

QTY

MODEL

1A* 1B** 2 3 4 5 6

496500 496922 425317 K20326 K34806 K33797 495931

Cab Assembly Cab Assembly Seat Assembly Bolt, Hex Washer, Lock Nut, Hex Seatbelt

1 1 1 4 4 4 1

See Notes

7 8 9 10 11 12

496714 K20466 K34806 K33797 496722 496723

Plate, Seat Belt Bolt, Hex Washer, Lock Nut, Hex Matt, Side Panel, Rough Matt, Floor Panel, Rough

2 4 4 4 2 1

13* 13A* 13B** 14 15 16 17 18

496649 496681 496929 K20344SS K44719SS 496650 425312 425309

Dash Cover Plate Cowl, Front Cowl, Front Bolt, Hex Washer, Lock Brake Reservoir Cover Stud, Wing Head Spring, Stud Ejector

1 1 1 A/R A/R 1 2 2

19 20 21 22 23 24

425310 425313 425311 B254--3 Z4053--40.25 425213

Washer, Cupped Nylon Retainer, Split Ring Receptacle, Stud Rivot, Alum Pop Trim--Loc Mount, Front Cab

2 2 2 4 1 2

25 26 27 28 29 30

425212 K72073 77520 425307 K44736 K20552

Pin, Cab Pivot Pin, Cotter Mount, Cab Isolation Spacer Washer, Flat Bolt, Hex

2 4 4 4 4 2

31 32 33 34 35 36

K20346 K34806 K44722SS K586852 425661 K33845

Bolt, Hex Washer, Lock Washer, Flat Bolt, Hex Mount Weldment, Cab Nut, Hex

8 8 8 2 2 2

All

* All Models except S/N’s: M230H7251 & above. ** Current Models only, S/N’s: M230H7251 & above.

CATALOG B428

-- 11 -- 7 --

R/01--01

PARTS INDEX

CONTENTS

FRAME, MAST SIDE--SHIFT MOUNTS & COUNTER WEIGHT

12 3A

11 10

1

3B

9

4

2 5

6

7

6

5 8

MAST OUTER RAIL (REF)

APPLY LUBRICATING GREASE

ITEM

PART NUMBER

DESCRIPTION

QTY

MODEL

1 2 3A 3B 4 5 6

496602 B5407 B5795 B6119 K87901 R106 R4584

Frame Weldment Bar, Mast Support Mast Mount Assembly Bolt, Cap Grease Fitting Ring, Retaining Wiper

1 2 4 4 2 4 4

All

7 8 9 10 11 12

R7638 R20152 K304898 K34813 B6144 K44748

Bearing Spacer (use on mast w/o side--shift) Bolt, Hex Washer, Lock Washer, Square Washer, Flat

4 2 2 4 4 A/R

R/01--01

-- 11 -- 8 --

welding required

CATALOG B428

PARTS INDEX

CONTENTS

SECTION 12 DECALS DESCRIPTION

PAGE

DECAL & NAME PLATE LOCATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12--2 DECALS & NAME PLATES PICTURED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12--4

CATALOG B428

-- 12 -- 1 --

R/01--01

PARTS INDEX

CONTENTS

DECAL & NAME PLATE LOCATIONS NOTE: DECAL PLACEMENT SHOWN BELOW IS FOR REFERENCE ONLY AND MAY VARY, DEPENDING ON LIFT TRUCK MODEL.

1

2

11

SEE DETAIL A

13

INNER CAB, SEE DETAIL B

3

12

14 10 9

4

DETAIL A

5

6A 6B 7

8A 8B

18B 17

18A 24

20

29

SEE SECTION 9

16 15

21 19

22 (ON FWD/REV LEVER)

23 30

DETAIL B

R/01--01

-- 12 -- 2 --

CATALOG B428

PARTS INDEX

CONTENTS

ITEM

PART NUMBER

DESCRIPTION

QTY

1 2 3 4 5

496253 B6109 495374 496538 420732 B886

Decal Kit (all Decals except Item 7) 1 Plate, OHG 1 Decal, Manitou (10”x 2.5”) 1 Plate, KDM Serial Number 1 Decal, ”No Riders” 2 Safety Walk 2

6A 6B 7 8A 8B 9 10 11 12

495360 495362 494488 B4832 B4794 423398 76572 420772 420774

Decal, M2 30 HP Decal, M2 30 HC Decal, Hydro--Hawk (19.5”x 6.5”) Decal, ”Diesel Only” Decal, Hydraulic Oil Decal, Fan Shroud Decal, Anti--Freeze Cable, Catalog Case, Literature

13 14 15 16 17* 18A 18B

B427 420792 B4712 496654 496167 164091 425557

Operator/Owner’s Manual 1 Decal, ”Read Manual” 1 Decal, Diff. Lock 1 Decal, Park Brake 1 Decal, Trans.Oil Press & Temp/Axle Heat Decal, Brake Fluid 1 Decal, Axle Heat Warning 1

19 20 21 22 23 24

423397 B363 420795 496176 496162 494918

Decal, to Protect Engine Decal, Lift Levers Decal, Warning Decal, Fwd/Rev Decal, Backup Decal, Push/Tow Warning

1 1 1 1 1 1

25A 25B 26 27 28A 28B 29 30

B6108 426641 B6146--1 R40 426642 426643 491779 493481

Decal, Mast (8.5”x 2.75”) Decal, Mast (5”x 2.25”) KD Manitou Decal, (6.25”x 4.75”) Decal, Mast Decal, Pinch Point (2.75”x 1.5”) Decal, Pinch Point (4.5”x 2.5”) Decal, Warning Decal, USA, Waco

2 2 2 1 2 2 1 1

2 2 2 1 1 1 1 1 1

MODEL All

2WD, 6K, Perkins 2WD, 6K, Caterpillar Diesel Tank Hydraulic Tank

1

Located on Mast “ “ “ “ “ “ “ “ “ “

* Verify Decal matches proper Alarm Indicators on the dash before installation.

CATALOG B428

-- 12 -- 3 --

R/01--01

PARTS INDEX

CONTENTS

DECALS & NAME PLATES (PICTURES NOT TO SCALE) 3 1 2

4 6A, 6B

M2 30 HP 8A

7 8B

9

15

10

14

17

18A

16

18B

R/01--01

-- 12 -- 4 --

CATALOG B428

PARTS INDEX

CONTENTS

DECALS & NAME PLATES (PICTURES NOT TO SCALE) 20

19

21 22

23

24

26

25A

27 25B

28A

28B

30 29

CATALOG B428

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R/01--01

PARTS INDEX

CONTENTS

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CATALOG B428

CONTENTS

PARTS INDEX: Part no., Page(s)

PARTS INDEX

CATALOG B428, R/01--01 105117, 3 105305, 3 105492, 3 105938, 3 105988, 3 106010, 3 106019, 3 106027, 3 106080, 3 106530, 3 106533, 3 106535, 3 106537, 3 106542, 3 106543, 3 106544, 3 106545, 3 106547, 3 106548, 3 106550, 3 106555, 3 106558, 3 106561, 3 106565, 3 106567, 3 106568, 3 106578, 3 106586, 3 106589, 3 106590, 3 106591, 3 106597, 3 106598, 3 106609, 3 106610, 3 107283, 3 107284, 3 107285, 3 107286, 3 107292, 3 107293, 3 107294, 3 107296, 3 107353, 6 107796, 3 108056, 3 108553, 3 108554, 3 108556, 3 109480, 1 109481, 3 109483, 3 109484, 3 109487, 3 109488, 3 109490, 3 109492, 3 109494, 3 109497, 3 109498, 3 109499, 3 109500, 3 109507, 3 109756, 3 109757, 8 109948, 3 109949, 3 109960, 3 129586, 3 133011, 3 133025, 3 133026, 3 133197, 3 133199, 3 133276, 3 133296, 3 133563, 3 133564, 3 133566, 3 133567, 3 133568, 3 133569, 3 133755, 6 160904, 3 162809, 3

---------------------------------------------------------------------------------------------------------------------------------------------------------------------------

7 11 8 4 8, 3 9 10 11 4 9 9 8 9 7 7 7 7 7 7 7, 3 7 7 8 8 8, 3 5 4 5 5 5 5 10 10 11 11 11 10 11 11 7 7 7 7 3 9 11 7 7 8 3, 3 4 5 5 5 5 5 5 5 5 11 9 7 8 2 7 7 7 8 5 5 8, 3 7 5 10 5 9 7 7 7 7 7 7 3 4 2

--- 10

--- 8

--- 10

--- 4

--- 10

164091, 12 --- 3 165369, 2 --- 3 185232, 2 --- 3, 2 --- 5 197474, 2 --- 7, 3 --- 2, 3 --- 12 197930, 9 --- 3 199624, 2 --- 3, 2 --- 5 200011, 5 --- 5 200012, 5 --- 5 204220, 5 --- 13, 9 --- 11 206302, 8 --- 3 208583, 4 --- 2 221172, 9 --- 7 25714, 3 --- 8 31140, 3 --- 8 3212, 2 --- 3, 2 --- 5 403698, 5 --- 8 406017, 2 --- 5 420732, 12 --- 3 420772, 12 --- 3 420774, 12 --- 3 420792, 12 --- 3 420795, 12 --- 3 421116, 1 --- 3, 4 --- 5 421128, 4 --- 8 421180, 4 --- 9 421181, 4 --- 8 421221, 8 --- 3 421237, 4 --- 9 421303, 4 --- 5 421304, 4 --- 5 421305, 4 --- 5 421306, 4 --- 5 421307, 4 --- 5 421309, 4 --- 5 421310, 4 --- 5 421311, 4 --- 5 421315, 4 --- 5 421318, 4 --- 5 421377, 4 --- 5 421456, 4 --- 5 421457, 4 --- 5 421458, 4 --- 5 421459, 4 --- 5 421510, 4 --- 9 421520, 4 --- 7 421532, 11 --- 5 421536, 4 --- 5 421538, 4 --- 5 421564, 11 --- 3 422140, 9 --- 5 422141, 9 --- 5 422251, 4 --- 10 422252, 4 --- 5, 4 --- 10 422252K, 4 --- 10 422253, 4 --- 10 422257, 4 --- 10 422647, 8 --- 3 42325, 9 --- 5, 9 --- 9 423308, 10 --- 7 423397, 12 --- 3 423398, 12 --- 3 423417, 1 --- 3 423562, 8 --- 6 423625, 8 --- 6 423943, 7 --- 2 423994, 4 --- 5 423995, 4 --- 5 424099, 1 --- 3 424100, 1 --- 3 42412, 3 --- 8 424175, 10 --- 2 424178, 10 --- 2 424186, 11 --- 3 424193, 5 --- 3, 5 --- 13, 6 --- 2 424194, 5 --- 3, 5 --- 13, 6 --- 2 424359, 10 --- 7 424367, 9 --- 3, 9 --- 7 424443, 10 --- 7 424647, 3 --- 2 424756, 9 --- 3 424760, 8 --- 3 424764, 9 --- 3, 9 --- 7

424768, 11 --- 5 424780, 8 --- 3, 9 ----- 7 424835, 8 --- 3 424836, 8 --- 3 424879L, 11 --- 3 424879R, 11 --- 3 424888, 3 --- 2 424890, 9 --- 11 424895, 2 --- 3 424898, 2 --- 3 424921, 9 --- 5 424925, 9 --- 15 424927, 9 --- 15 424929, 9 --- 15 424950, 2 --- 7 424959, 4 --- 9 424983, 8 --- 6 425022, 10 --- 3 425023, 10 --- 3 425064, 9 --- 11 425065, 4 --- 3, 9 --425068, 9 --- 11 425069, 4 --- 3, 9 --425070, 9 --- 11 425071, 4 --- 3, 5 --9 --- 11 425073, 9 --- 11 425074, 4 --- 3, 9 --425075, 4 --- 3, 5 --9 --- 11 425076, 4 --- 3, 5 --9 --- 11 425126, 4 --- 3 425144, 9 --- 11 425145, 9 --- 11 425146, 9 --- 11 425147, 9 --- 11 425152, 9 --- 11 425153, 9 --- 11 425155, 9 --- 11 425156, 9 --- 11 425158, 9 --- 5 425159, 9 --- 5 425162, 9 --- 11 425180, 2 --- 3, 2 --425188, 9 --- 11 425201, 2 --- 3, 2 --425207, 2 --- 7 425212, 11 --- 7 425213, 11 --- 7 425244, 2 --- 3 425307, 11 --- 7 425309, 11 --- 7 425310, 11 --- 7 425311, 11 --- 7 425312, 11 --- 7 425313, 11 --- 7 425316, 2 --- 8 425317, 11 --- 7 425319, 8 --- 3 425320, 8 --- 3 425321, 8 --- 3 425330, 3 --- 2 425334, 8 --- 3 425335, 8 --- 3 425339, 2 --- 7 425340, 2 --- 7, 2 --425394, 9 --- 3 425398, 2 --- 7 425401, 2 --- 7 425402, 2 --- 7 425451, 2 --- 7 425491, 9 --- 3 425492, 9 --- 3 425493, 3 --- 9 425496, 10 --- 6 425497, 3 --- 9, 9 ----- 7 425501, 8 --- 3, 9 ----- 7 425502, 8 --- 3, 9 ----- 7 425503, 8 --- 3, 9 ----- 7

3, 9

11 11 13, 11 13, 13,

5 5

8

5, 9 3, 9 3, 9 3, 9

425514, 10 --- 7 425534, 3 --- 2, 3 --425557, 12 --- 3 425661, 11 --- 7 425674, 4 --- 7 425675, 4 --- 5 425723, 8 --- 3 425863, 11 --- 5 425881, 2 --- 5 425982, 1 --- 3 425985L, 1 --- 3 425985R, 1 --- 3 426006, 4 --- 7 426007, 4 --- 7 426041, 4 --- 7 426042, 4 --- 7 426128, 11 --- 5 426131, 4 --- 7 426191, 9 --- 14 426247, 4 --- 9 426604, 3 --- 2 426605, 3 --- 2 426641, 12 --- 3 426642, 12 --- 3 426643, 12 --- 3 426648, 3 --- 2 426649, 3 --- 2 426650, 3 --- 2 426688, 4 --- 9 42741, 3 --- 4 448850, 10 --- 3 455200, 9 --- 3, 9 ----- 9 455566, 8 --- 3 471325, 5 --- 4 471326, 5 --- 4 471336, 5 --- 4 473504, 3 --- 8 473507, 3 --- 8 473508, 3 --- 10 473510, 3 --- 11 473512, 3 --- 4 473513, 3 --- 5 473514, 3 --- 5 473515, 3 --- 5 473518, 3 --- 9 473519, 3 --- 7 473520, 3 --- 5 473986, 9 --- 5 474011, 9 --- 5, 9 --474149, 3 --- 11 474304, 3 --- 9 474314, 3 --- 5 474316, 3 --- 5 475796, 3 --- 10 476251, 3 --- 9 476819, 3 --- 11 477278, 3 --- 8 477279, 3 --- 10 477817, 3 --- 7 488365, 5 --- 8 491779, 12 --- 3 491864, 3 --- 8 491902, 2 --- 7 492588, 7 --- 2 492601, 7 --- 2 492862, 4 --- 10 492867, 4 --- 10 493133, 4 --- 5, 4 --493411, 5 --- 8 493481, 12 --- 3 493490, 6 --- 2 49354, 3 --- 5 493627, 7 --- 3 493648, 3 --- 11 493708, 3 --- 2 493714, 2 --- 3 493715, 5 --- 8 493718, 5 --- 8 493718---1, 5 --- 8 493724, 5 --- 8, 9 --493728, 7 --- 2 493729, 7 --- 2 493730, 5 --- 4 493924, 5 --- 4, 5 ---

-- 1 --

9

5, 9

9

8

3

13

493927, 5 --- 8, 5 --- 13 493935, 6 --- 4 493938, 5 --- 2, 5 --- 4, 5 --- 8, 5 --- 13 493939, 5 --- 2, 5 --- 8, 5 --- 13 493940---13, 5 --- 8, 9 --7 493940---2, 5 --- 8, 5 --13 493940---4, 5 --- 8, 5 --13 493940---7, 5 --- 13 493941---12, 5 --- 8, 5 --13 493941---2, 5 --- 8 493941---5, 5 --- 8 493941---8, 5 --- 8 493942---8, 5 --- 8 493943---1, 5 --- 3, 5 --8, 5 --- 13 493943---2, 5 --- 3, 5 --8, 5 --- 13 493944---1, 5 --- 8 493994, 5 --- 2, 5 --- 7, 5 --- 13 494171, 8 --- 3 494173, 5 --- 8, 5 --- 13 494174, 5 --- 8, 5 --- 13 494175, 5 --- 8 494488, 12 --- 3 494496, 5 --- 8, 7 --- 3 494587, 2 --- 3 494743, 6 --- 4 494826, 5 --- 8 494827, 5 --- 8 494842, 3 --- 7 494897, 10 --- 5 494918, 12 --- 3 494946, 10 --- 5 495048, 5 --- 7 495117, 9 --- 15 495141, 5 --- 7 495142, 5 --- 7 495143, 5 --- 7 495144, 5 --- 7 495145, 5 --- 7 495146, 5 --- 7 495147, 5 --- 7 495149, 5 --- 7 495150, 5 --- 7 495151, 5 --- 7 495152, 5 --- 7 495153, 5 --- 7 495154, 5 --- 7 495155, 5 --- 7 495156, 5 --- 7 495157, 5 --- 7 495158, 5 --- 7 495159, 5 --- 7 495160, 5 --- 7 495162, 5 --- 7 495163, 5 --- 7 495164, 5 --- 7 495165, 5 --- 7 495166, 5 --- 7 495167, 5 --- 2, 5 --- 7, 5 --- 13 495168, 5 --- 7 495169, 5 --- 7 495170, 5 --- 7 495171, 5 --- 7 495172, 5 --- 7 495295, 10 --- 5, 10 --- 6 495301, 5 --- 13, 9 --- 11 495317, 10 --- 9 495317---1, 10 --- 9 495317---2, 10 --- 9 495317---3, 10 --- 9 495322, 10 --- 5 495323, 10 --- 5 495324, 10 --- 5 495325, 10 --- 5 495326, 10 --- 5 495327, 10 --- 5

495328, 10 --- 5 495329, 10 --- 5 495330, 10 --- 5 495352, 10 --- 5 495353, 10 --- 5 495354, 10 --- 5 495360, 12 --- 3 495362, 12 --- 3 495374, 12 --- 3 495378, 10 --- 5 495841, 7 --- 3 495895, 6 --- 3 495896, 6 --- 3 495897, 6 --- 3 495898, 6 --- 3 495900, 6 --- 3 495901, 6 --- 3 495902, 6 --- 3 495903, 6 --- 3 495904, 6 --- 3 495905, 6 --- 3 495906, 6 --- 3 495907, 6 --- 3 495908, 6 --- 3 495911, 6 --- 3 495926, 9 --- 11 495931, 11 --- 7 495992, 11 --- 3 495993, 11 --- 3 495994, 11 --- 3 496083, 9 --- 5, 9 --496084, 7 --- 2 496085, 7 --- 2 496096, 4 --- 8 496138, 5 --- 8 496139, 5 --- 8 496140, 5 --- 8 496162, 12 --- 3 496167, 10 --- 6, 12 496176, 12 --- 3 496253, 12 --- 3 496325, 6 --- 2 496326, 6 --- 4 496332, 6 --- 4 496500, 11 --- 7 496538, 12 --- 3 496586, 6 --- 2 496589, 6 --- 2 496590, 6 --- 2 496594, 5 --- 3, 5 --496602, 11 --- 8 496645, 2 --- 3 496647, 2 --- 8 496649, 11 --- 7 496650, 11 --- 7 496654, 12 --- 3 496661, 3 --- 12 496662, 3 --- 12 496665, 3 --- 12 496666, 3 --- 12 496668, 2 --- 3 496680, 10 --- 2 496681, 11 --- 7 496684, 10 --- 3 496685, 9 --- 5, 9 --496689, 3 --- 12 496702, 7 --- 3 496703, 8 --- 5 496706, 8 --- 6 496714, 11 --- 7 496718, 2 --- 8 496719, 11 --- 5 496722, 11 --- 7 496723, 11 --- 7 496725, 5 --- 3, 5 --496726, 5 --- 3, 5 --496731, 2 --- 8 496776, 8 --- 3 496794, 9 --- 7 496801, 9 --- 7, 9 --496802, 9 --- 7 496806, 2 --- 8 496810, 8 --- 5 496816, 6 --- 2 496825, 10 --- 3

7

--- 3

13

9

13 13

9

CONTENTS

PARTS INDEX: Part no., Page(s)

PARTS INDEX

CATALOG B428, R/01--01 496826, 4 --- 3 496827, 4 --- 3 496828, 9 --- 3, 9 --- 9 496829, 9 --- 3, 9 --- 9 496830, 9 --- 3, 9 --- 9 496831, 4 --- 3 496833, 4 --- 3 496834, 4 --- 3 496841, 6 --- 2 496843, 6 --- 2 496845, 2 --- 7 496848, 2 --- 3 496849, 9 --- 3, 9 --- 9 496850, 9 --- 11 496851, 9 --- 11 496856, 5 --- 13 496857, 5 --- 13 496861, 5 --- 13 496862, 11 --- 5 496863, 8 --- 5 496864, 4 --- 3 496865, 4 --- 3 496866, 4 --- 3 496873, 11 --- 3 496879, 8 --- 5 496894, 2 --- 5 496903, 2 --- 5 496906, 2 --- 5 496915, 2 --- 5 496916, 2 --- 5 496918, 2 --- 5 496921, 2 --- 5 496922, 11 --- 7 496929, 11 --- 7 496931, 11 --- 5 496932, 11 --- 5 496938, 4 --- 2 496940---10, 5 --- 13 496942, 5 --- 13 496943, 5 --- 13 496944, 5 --- 13 496945, 5 --- 13 496946, 5 --- 13 496947, 5 --- 13 496948, 9 --- 9 496949, 9 --- 9 496950, 4 --- 3 496951, 9 --- 3, 9 --- 9 496953, 4 --- 3, 5 --- 13 496959, 9 --- 9 496965, 8 --- 5 496966, 8 --- 5 496967, 8 --- 5 496968, 8 --- 5 496989, 8 --- 5 496990, 8 --- 5 508543, 5 --- 4 508544, 5 --- 4 508801, 5 --- 4 508802, 5 --- 4 508803, 5 --- 4 5374, 3 --- 5 543672, 6 --- 3 550058, 3 --- 5 550564, 3 --- 5 551532, 5 --- 5 551629, 3 --- 10 551798, 3 --- 5 551807, 3 --- 9 552504, 5 --- 5 554964, 3 --- 8 561356, 3 --- 9 561386, 6 --- 3 561563, 3 --- 7 561564, 3 --- 8 561565, 3 --- 8 561573, 3 --- 10 561873, 3 --- 5 563101, 3 --- 7 5642, 6 --- 3 56901, 5 --- 5

58113, 5 --- 5 63547, 3 --- 7 655932074071, 3 --- 11 65723F301071, 3 --- 7 73191, 9 --- 5, 9 --- 9 75498, 2 --- 3, 2 --- 5, 5 --- 8 76572, 12 --- 3 77520, 11 --- 7 77957, 2 --- 8, 3 --- 12 78237, 2 --- 3, 2 --- 5 80305, 2 --- 3, 2 --- 5 81047, 2 --- 3, 2 --- 5 900894100571, 3 --- 11 B101A12, 5 --- 8, 9 --- 3, 9 --- 9 B103A1, 8 --- 3 B1074, 2 --- 5, 2 --- 8, 3 --- 12 B107A12, 9 --- 5 B109A128, 5 --- 8 B109A32, 9 --- 14 B109A90, 9 --- 5 B113A12, 5 --- 8 B114A2, 8 --- 3, 9 --- 3, 9 --- 7 B116A1---1, 8 --- 3 B116A10---2, 9 --- 5 B1290, 8 --- 3 B1335, 10 --- 2 B1584, 9 --- 18 B1584---2, 9 --- 3 B1585---2, 9 --- 11 B1585---3, 9 --- 15 B1585---4, 9 --- 15 B1586, 9 --- 17 B1587, 9 --- 17 B1588, 9 --- 18 B1589, 9 --- 19 B1592---, 9 --- 17 B1592---10, 9 --- 17, 9 --19 B1592---11, 9 --- 18, 9 --19 B1592---12, 9 --- 17, 9 --18, 9 --- 19 B1592---13, 9 --- 18, 9 --19 B1592---14, 9 --- 18, 9 --19 B1592---15, 9 --- 18, 9 --19 B1592---16, 9 --- 18, 9 --19 B1592---17, 9 --- 17, 9 --18, 9 --- 19 B1592---20, 9 --- 17, 9 --18, 9 --- 19 B1592---21, 9 --- 17 B1592---25, 9 --- 17, 9 --18, 9 --- 19 B1592---3, 9 --- 17, 9 --18, 9 --- 19 B1592---38, 9 --- 17 B1592---4, 9 --- 17, 9 --18, 9 --- 19 B1592---40, 9 --- 19 B1592---41, 9 --- 19 B1592---42, 9 --- 19 B1592---43, 9 --- 19 B1592---47, 9 --- 17 B1592---48, 9 --- 19 B1592---49, 9 --- 19 B1592---50, 9 --- 17 B1592---55, 9 --- 18, 9 --19 B1592---56, 9 --- 17, 9 --18 B1592---6, 9 --- 17, 9 --18, 9 --- 19 B1592---60, 9 --- 19

B1592---61, 9 --- 19 B1592---62, 9 --- 19 B1592---63, 9 --- 19 B1592---64, 9 --- 19 B1592---65, 9 --- 18, 9 --19 B1592---66, 9 --- 18 B1592---67, 9 --- 18 B1592---68, 9 --- 18 B1592---7, 9 --- 17, 9 --18, 9 --- 19 B1592---75, 9 --- 19 B1592---76, 9 --- 19 B1592---8, 9 --- 17, 9 --18, 9 --- 19 B1593, 9 --- 17 B1594, 9 --- 19 B1596, 9 --- 17 B1655---, 9 --- 13 B1655---13, 9 --- 13 B1655---2, 9 --- 13 B169, 8 --- 3 B1828, 4 --- 2 B1829, 4 --- 2 B194, 10 --- 7 B2007, 4 --- 2 B2236---1, 9 --- 14 B2236---11, 8 --- 3 B2236---17, 8 --- 5 B2236---8, 7 --- 2 B2258, 1 --- 3 B254---3, 11 --- 7 B309, 2 --- 5 B3103, 10 --- 7 B312, 2 --- 3, 2 --- 5 B3168, 2 --- 3, 2 --- 5 B3344, 10 --- 2 B3526, 10 --- 7 B363, 12 --- 3 B3698---2, 10 --- 8 B3698---9, 4 --- 7 B3867, 2 --- 7 B427, 12 --- 3 B4712, 12 --- 3 B4794, 12 --- 3 B4832, 12 --- 3 B5091, 4 --- 9 B5173, 9 --- 15 B5407, 11 --- 8 B5425, 9 --- 11 B5497, 1 --- 3 B5505---, 9 --- 13 B5505---1, 9 --- 11 B5506, 9 --- 13 B5511, 9 --- 13 B5512, 9 --- 13 B5515, 9 --- 13 B5764, 10 --- 7 B5795, 11 --- 8 B6006, 10 --- 8 B6046, 10 --- 8 B6108, 12 --- 3 B6109, 12 --- 3 B6119, 11 --- 8 B6140, 9 --- 11, 9 --- 13 B6144, 11 --- 8 B6146---1, 12 --- 3 B6215, 9 --- 11 B6251, 9 --- 15 B6511, 9 --- 15 B6512, 9 --- 15 B6875---, 9 --- 13 B6891, 10 --- 8 B7251, 9 --- 15 B7579, 8 --- 5 B760---1821, 5 --- 8 B760---1822, 5 --- 8 B760---1824, 5 --- 8 B760---1825, 5 --- 8 B760---1826, 5 --- 8 B760---1827, 5 --- 8

B760---1828, 5 --- 8 B760---1829, 5 --- 8 B760---1830, 5 --- 8 B760---1832, 5 --- 8 B760---1833, 5 --- 8 B7642, 10 --- 8 B7822, 9 --- 11 B886, 12 --- 3 K019, 9 --- 17, 9 --- 18, 9 --- 19 K021, 9 --- 17, 9 --- 18, 9 --- 19 K11---6, 2 --- 3, 2 --- 5 K134, 4 --- 7 K2---12, 5 --- 8, 9 --- 7 K20311, 8 --- 3 K20312SS, 2 --- 3 K20326, 11 --- 7 K20344, 2 --- 8 K20344SS, 11 --- 3, 11 --- 5, 11 --- 7 K20346, 9 --- 5, 11 --- 7 K20348, 2 --- 5, 8 --- 5, 9 --- 3, 9 --- 11 K20348SS, 4 --- 3, 7 --3, 10 --- 8, 11 --- 3, 11 --- 5 K20384, 8 --- 5 K20386SS, 2 --- 3, 2 --5, 10 --- 8 K20388, 7 --- 2, 8 --- 3, 9 --- 3, 9 --- 7, 11 --- 5 K20388SS, 2 --- 3, 2 --5, 11 --- 3, 11 --- 5 K20389, 2 --- 8, 3 --- 2, 5 --- 4, 9 --- 7 K20424, 2 --- 8, 3 --- 12 K20426, 4 --- 3 K20427, 9 --- 11 K20428, 2 --- 3 K20464, 4 --- 3, 5 --- 13, 9 --- 11 K20466, 11 --- 7 K20468, 4 --- 7, 8 --- 3, 9 --- 3, 9 --- 7 K20504, 2 --- 5 K20504SS, 2 --- 3 K20505, 2 --- 7 K20510, 6 --- 2 K20520, 9 --- 11 K20538, 4 --- 5 K20552, 11 --- 7 K210, 9 --- 19 K214, 5 --- 8 K300141, 2 --- 5 K300858, 9 --- 9, 9 --- 11 K302210, 4 --- 7 K302264, 4 --- 9 K304648, 9 --- 7 K304762, 8 --- 3, 9 --- 3, 9 --- 9, 11 --- 5 K304898, 11 --- 8 K305077, 3 --- 12 K33795, 2 --- 8, 3 --- 12, 8 --- 5, 11 --- 3, 11 --- 5 K33797, 2 --- 5, 10 --- 3, 10 --- 8, 11 --- 7 K33797SS, 2 --- 3, 2 --- 5 K33798, 2 --- 7 K33799, 2 --- 3, 2 --- 5, 4 --- 7, 7 --- 3, 8 --- 3, 9 --- 3, 9 --- 7, 11 --5 K33799SS, 10 --- 8, 11 --- 3 K33800, 3 --- 12 K33845, 4 --- 5, 11 --- 7 K33924, 2 --- 3 K33942, 9 --- 15

-- 2 --

K33946, 4 --- 5 K34052, 10 --- 5 K340648SS, 9 --- 15 K34079, 2 --- 8 K34656, 7 --- 3 K34670, 8 --- 3, 9 --- 3, 9 --- 9, 11 --- 5 K34691, 3 --- 2 K34778, 10 --- 5 K34805, 2 --- 8, 3 --- 12, 8 --- 5, 11 --- 3, 11 --- 5 K34806, 2 --- 5, 2 --- 7, 8 --- 3, 9 --- 5, 9 --- 7, 9 --- 15, 10 --- 3, 10 --- 8, 11 --- 7 K34806SS, 2 --- 3, 2 --5, 9 --- 15 K34807, 2 --- 3, 2 --- 5, 2 --- 8, 4 --- 7, 7 --- 2, 7 --- 3, 8 --- 3, 8 --5, 9 --- 3, 9 --- 7, 9 --- 11, 11 --- 5 K34807SS, 4 --- 2, 10 --8, 11 --- 3, 11 --- 5 K34808, 8 --- 3, 9 --- 3, 9 --- 9, 11 --- 5 K34809, 4 --- 5, 6 --- 2 K34813, 11 --- 8 K34907, 3 --- 2, 5 --- 4 K34981, 5 --- 3, 5 --- 13, 6 --- 2 K36870SS, 11 --- 3 K40919, 10 --- 8 K44719, 8 --- 5 K44719SS, 11 --- 7 K44722, 2 --- 7, 10 --- 8, 11 --- 3 K44722SS, 11 --- 7 K44728, 2 --- 5, 7 --- 2, 7 --- 3, 8 --- 3, 8 --- 5, 9 --- 3, 9 --- 7, 11 --5 K44732, 8 --- 3, 9 --- 3, 9 --- 9, 11 --- 5 K44736, 3 --- 12, 11 --- 7 K44744, 5 --- 3, 5 --- 13, 6 --- 2 K44746, 4 --- 9 K44748, 11 --- 8 K45510, 3 --- 12 K45518, 9 --- 3 K45526, 9 --- 15 K45754, 4 --- 5 K45840, 5 --- 3, 5 --- 13, 6 --- 2 K52915, 10 --- 6 K54089SS, 7 --- 3 K55691, 11 --- 3 K55700, 4 --- 10 K55804, 8 --- 3, 9 --- 3, 9 --- 7 K586852, 11 --- 7 K58758, 4 --- 9 K6---12---16, 5 --- 8, 9 --9 K605816, 5 --- 2 K62---12, 5 --- 8, 9 --- 9 K64---10, 9 --- 18 K71B1394, 9 --- 13 K71C5301, 4 --- 7 K72---10, 5 --- 13 K72004, 2 --- 7 K72016, 2 --- 7 K72044, 9 --- 15 K72053, 3 --- 12 K72057, 4 --- 7 K72071, 4 --- 5 K72073, 11 --- 7 K74181, 2 --- 5

K76184, 2 --- 7 K76213, 3 --- 12 K87550, 8 --- 3 K87901, 4 --- 7, 4 --- 9, 11 --- 8 K910, 9 --- 18 K912, 5 --- 8 K97013, 3 --- 12 KDMC1216---90, 9 --- 3 KHI---2424, 9 --- 3 KHI1616, 9 --- 5 KHI2424, 9 --- 9 KN600215, 6 --- 4 KN601815, 3 --- 12 KN603175, 5 --- 13 KN605574, 5 --- 2, 5 --13 KN605787, 9 --- 5, 9 --- 9 KN605801, 5 --- 4 KN605803, 5 --- 13 KN605815, 6 --- 2 KN605816, 5 --- 13 KN605817, 5 --- 13 KN605841, 5 --- 4, 5 --13 KN630069, 5 --- 4 KN630173, 6 --- 4 KN630174, 3 --- 2, 5 --13 KN630176, 3 --- 12 KN630359, 5 --- 4 KN630360, 5 --- 2, 5 --13, 6 --- 2 KN630361, 5 --- 4, 5 --13 KW500635, 5 --- 4 M100A1, 9 --- 15 R106, 11 --- 8 R13351---3, 4 --- 7 R13453---12, 2 --- 5 R18147---3, 4 --- 7, 9 --11 R18147---4, 2 --- 5 R19452---1, 9 --- 9, 9 --11 R19452---6, 4 --- 7, 9 --11 R19452---7, 9 --- 3, 9 --9 R19452---8, 9 --- 9 R19822---2, 9 --- 11 R19831---2, 4 --- 3, 4 --7, 9 --- 11 R19872---12, 7 --- 2 R19872---6, 4 --- 3 R20152, 11 --- 8 R24102, 5 --- 4 R24103, 5 --- 4 R32, 4 --- 9 R40, 12 --- 3 R4573---5, 4 --- 10 R4584, 11 --- 8 R7333, 2 --- 3 R7638, 11 --- 8 R8540---6, 9 --- 7, 9 --14 T0036, 1 --- 3 Z4000, 10 --- 8 Z4053---28.75, 11 --- 3 Z4053---40.25, 11 --- 7 Z4053---48, 11 --- 3 Z4053---7.75, 11 --- 3 Z4054---46.5, 11 --- 3 Z4117---45, 11 --- 3 Z4117---55, 11 --- 3 Z4169, 10 --- 8 Z4176, 10 --- 7 Z4181, 10 --- 5 Z5035---24, 8 --- 5 Z5040---5, 8 --- 5